Energy Conservation Program: Energy Conservation Standards for Consumer Furnace Fans, 83990-84026 [2024-23907]
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83990
Federal Register / Vol. 89, No. 202 / Friday, October 18, 2024 / Rules and Regulations
DEPARTMENT OF ENERGY
10 CFR Part 430
[EERE–2021–BT–STD–0029]
RIN 1904–AE64
Energy Conservation Program: Energy
Conservation Standards for Consumer
Furnace Fans
Office of Energy Efficiency and
Renewable Energy, Department of
Energy.
ACTION: Final determination.
AGENCY:
The Energy Policy and
Conservation Act, as amended
(‘‘EPCA’’), prescribes energy
conservation standards for various
consumer products and certain
commercial and industrial equipment,
including consumer furnace fans. EPCA
also requires the U.S. Department of
Energy (‘‘DOE’’) to periodically review
its existing standards to determine
whether more-stringent, amended
standards would be technologically
feasible and economically justified, and
would result in significant energy
savings. In this final determination,
DOE has determined the energy
conservation standards for consumer
furnace fans do not need to be amended.
DATES: The effective date of this final
determination is November 18, 2024.
ADDRESSES: The docket for this activity,
which includes Federal Register
notices, public meeting attendee lists
and transcripts, comments, and other
supporting documents/materials, is
available for review at
www.regulations.gov. All documents in
the docket are listed in the
www.regulations.gov index. However,
not all documents listed in the index
may be publicly available, such as
information that is exempt from public
disclosure.
The docket web page can be found at
www.regulations.gov/docket/EERE2021-BT-STD-0029. The docket web
page contains instructions on how to
access all documents, including public
comments, in the docket.
FOR FURTHER INFORMATION CONTACT:
Ms. Julia Hegarty, U.S. Department of
Energy, Office of Energy Efficiency and
Renewable Energy, Building
Technologies Office, EE–5B, 1000
Independence Avenue SW, Washington,
DC 20585–0121. Telephone: (240) 597–
6737 Email: ApplianceStandards
Questions@ee.doe.gov.
Mr. Eric Stas, U.S. Department of
Energy, Office of the General Counsel,
GC–33, 1000 Independence Avenue SW,
Washington, DC 20585–0121.
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SUMMARY:
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Telephone: (202) 586–4798. Email:
Eric.Stas@hq.doe.gov.
For further information on how to
review the docket, contact the
Appliance and Equipment Standards
Program staff at (202) 287–1445 or by
email: ApplianceStandardsQuestions@
ee.doe.gov.
SUPPLEMENTARY INFORMATION:
Table of Contents
I. Synopsis of the Final Determination
II. Introduction
A. Authority
B. Background
1. Current Standards
2. Current Rulemaking History
III. General Discussion and Rationale
A. General Comments
B. Product Classes and Scope of Coverage
C. Test Procedure
D. Technological Feasibility
1. General Considerations
2. Maximum Technologically Feasible
Levels
E. Energy Savings
1. Determination of Savings
2. Significance of Savings
F. Cost-Effectiveness
G. Further Considerations
1. Economic Impact on Manufacturers and
Consumers
2. Savings in Operating Costs Compared To
Increase in Price
3. Energy Savings
4. Lessening of Utility or Performance of
Products
5. Impact of Any Lessening of Competition
6. Need for National Energy Conservation
7. Other Factors
IV. Methodology and Discussion of Related
Comments
A. Market and Technology Assessment
1. Product Classes and Scope of Coverage
2. Technology Options
3. Impact From Other Rulemakings
4. Screening Analysis
a. Screened-Out Technologies
b. Remaining Technologies
B. Engineering and Cost Analysis
1. Efficiency Analysis
a. Baseline Efficiency
b. Intermediate Efficiency Levels
c. Maximum Technology (‘‘Max-Tech’’)
Efficiency Levels
d. Summary of Efficiency Levels Analyzed
2. Cost Analysis
a. Teardown Analysis
b. Cost Estimation Method
3. Cost-Efficiency Results
C. Markups Analysis
D. Energy Use Analysis
E. Life-Cycle Cost and Payback Period
Analysis
1. Product Cost
2. Installation Cost
3. Annual Energy Consumption
4. Energy Prices
5. Maintenance and Repair Costs
6. Product Lifetime
7. Discount Rates
8. Energy-Efficiency Distribution in the NoNew-Standards Case
9. Payback Period Analysis
F. Shipments Analysis
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G. National Impact Analysis
1. Product Efficiency Trends
2. National Energy Savings
3. Net Present Value Analysis
H. Other Factors Related to BackwardInclined Impellers
V. Analytical Results and Conclusions
A. Economic Impacts on Individual
Consumers
B. National Impact Analysis
1. National Energy Savings
2. Net Present Value of Consumer Costs
and Benefits
C. Final Determination
1. BPM Motor With Backward-Inclined
Impellers
2. BPM Motors With Forward-Inclined
Impellers
3. Summary
VI. Procedural Issues and Regulatory Review
A. Review Under Executive Orders 12866,
13563, and 14094
B. Review Under the Regulatory Flexibility
Act
C. Review Under the Paperwork Reduction
Act of 1995
D. Review Under the National
Environmental Policy Act of 1969
E. Review Under Executive Order 13132
F. Review Under Executive Order 12988
G. Review Under the Unfunded Mandates
Reform Act of 1995
H. Review Under the Treasury and General
Government Appropriations Act, 1999
I. Review Under Executive Order 12630
J. Review Under the Treasury and General
Government Appropriations Act, 2001
K. Review Under Executive Order 13211
L. Review Under the Information Quality
Bulletin for Peer Review
M. Congressional Notification
VII. Approval of the Office of the Secretary
I. Synopsis of the Final Determination
The Energy Policy and Conservation
Act, Public Law 94–163, as amended
(‘‘EPCA’’),1 authorizes DOE to regulate
the energy efficiency of a number of
consumer products and certain
industrial equipment. (42 U.S.C. 6291–
6317, as codified) Title III, Part B 2 of
EPCA established the Energy
Conservation Program for Consumer
Products Other Than Automobiles. (42
U.S.C. 6291–6309) These products
include consumer furnace fans, the
subject of this final determination. (42
U.S.C. 6295(f)(4)(D))
Pursuant to EPCA, DOE is required to
review its existing energy conservation
standards for covered consumer
products no later than six years after
issuance of any final rule establishing or
amending a standard. (42 U.S.C.
6295(m)(1)) Pursuant to that statutory
provision, DOE must publish either a
1 All references to EPCA in this document refer
to the statute as amended through the Energy Act
of 2020, Public Law 116–260 (Dec. 27, 2020), which
reflects the last statutory amendments that impact
Parts A and A–1 of EPCA.
2 For editorial reasons, upon codification in the
U.S. Code, Part B was redesignated Part A.
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notification of determination that
standards for the product do not need to
be amended, or a notice of proposed
rulemaking (‘‘NOPR’’) including new
proposed energy conservation standards
(proceeding to a final rule, as
appropriate). (Id.) DOE has conducted
this review of the energy conservation
standards for consumer furnace fans
under EPCA’s six-year-lookback
authority described herein.
For this final determination, DOE
analyzed consumer furnace fans subject
to energy conservation standards
specified in the Code of Federal
Regulations (‘‘CFR’’) at 10 CFR
430.32(y). DOE first analyzed the
technological feasibility of more energyefficient consumer furnace fans. For
those consumer furnace fans for which
DOE determined higher standards to be
technologically feasible, DOE evaluated
whether higher standards would be
cost-effective for consumers by
conducting life-cycle cost (‘‘LCC’’) and
payback period (‘‘PBP’’) analyses. In
addition, DOE estimated energy savings
that would result from potential energy
conservation standards by conducting a
national impact analysis (‘‘NIA’’), in
which it estimated the net present value
(‘‘NPV’’) of the total costs and benefits
experienced by consumers.
Based on the results of the analyses,
summarized in section V of this
document, DOE has determined that the
current standards for consumer furnace
fans do not need to be amended and is
issuing this final determination
accordingly.
II. Introduction
The following sections briefly discuss
the statutory authority underlying this
final determination, as well as some of
the historical background relevant to the
establishment of energy conservation
standards for consumer furnace fans.
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A. Authority
Among other things, EPCA authorizes
DOE to regulate the energy efficiency of
a number of consumer products and
certain industrial equipment. (42 U.S.C.
6291–6317, as codified) Title III, Part B 3
of EPCA established the Energy
Conservation Program for Consumer
Products Other Than Automobiles.
These products include consumer
furnace fans, the subject of this
document. (42 U.S.C. 6295(f)(4)(D))
Specifically, EPCA authorized DOE to
establish energy conservation standards
3 As noted previously, for editorial reasons, upon
codification in the U.S. Code, Part B was
redesignated Part A.
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for electricity used for the purpose of
circulating air through ductwork. (Id.)
The energy conservation program
under EPCA consists essentially of four
parts: (1) testing; (2) labeling; (3) the
establishment of Federal energy
conservation standards, and (4)
certification and enforcement
procedures. Relevant provisions of
EPCA specifically include definitions
(42 U.S.C. 6291), test procedures (42
U.S.C. 6293), labeling provisions (42
U.S.C. 6294), energy conservation
standards (42 U.S.C. 6295), and the
authority to require information and
reports from manufacturers (42 U.S.C.
6296).
Federal energy efficiency
requirements for covered products
established under EPCA generally
supersede State laws and regulations
concerning energy conservation testing,
labeling, and standards. (42 U.S.C.
6297(a)–(c)) DOE may, however, grant
waivers of Federal preemption in
limited circumstances for particular
State laws or regulations, in accordance
with the procedures and other
provisions set forth under EPCA. (42
U.S.C. 6297(d))
Subject to certain criteria and
conditions, DOE is required to develop
test procedures to measure the energy
efficiency, energy use, or estimated
annual operating cost of each covered
product. (42 U.S.C. 6295(o)(3)(A) and 42
U.S.C. 6295(r)) Manufacturers of
covered products must use the
prescribed DOE test procedure as the
basis for certifying to DOE that their
product complies with the applicable
energy conservation standards and as
the basis for any representations
regarding the energy use or energy
efficiency of the product. (42 U.S.C.
6293(c) and 42 U.S.C. 6295(s))
Similarly, DOE must use these test
procedures to evaluate whether a basic
model complies with the applicable
energy conservation standard(s). (42
U.S.C. 6295(s)) The DOE test procedures
for consumer furnace fans appear at title
10 CFR part 430, subpart B, appendix
AA.
As noted previously, not later than six
years after the issuance of any final rule
establishing or amending a standard,
DOE must publish either a notice of
proposed determination (‘‘NOPD’’) that
standards for the product do not need to
be amended, or a NOPR including new
proposed energy conservation standards
(proceeding to a final rule, as
appropriate). (42 U.S.C. 6295(m)(1) and
(3)) EPCA further provides that, not later
than three years the issuance of a final
determination not to amend standards,
DOE must publish either a notification
of determination that standards for the
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product do not need to be amended, or
a NOPR including new proposed energy
conservation standards (proceeding to a
final rule, as appropriate). (42 U.S.C.
6295(m)(3)(B)) DOE must make the
analysis on which a NOPD or NOPR is
based publicly available and provide an
opportunity for written comment. (42
U.S.C. 6295(m)(2))
A determination that amended
standards are not needed must be based
on consideration of whether amended
standards will result in significant
conservation of energy, are
technologically feasible, and are costeffective. (42 U.S.C. 6295(m)(1)(A) and
42 U.S.C. 6295(n)(2)) Additionally, any
new or amended energy conservation
standard prescribed by the Secretary for
any type (or class) of covered product
shall be designed to achieve the
maximum improvement in energy
efficiency which the Secretary
determines is technologically feasible
and economically justified. (42 U.S.C.
6295(o)(2)(A)) Among the factors DOE
considers in evaluating whether a
proposed standard level is economically
justified includes whether the proposed
standard at that level is cost-effective, as
defined under 42 U.S.C.
6295(o)(2)(B)(i)(II). Under 42 U.S.C.
6295(o)(2)(B)(i)(II), an evaluation of
cost-effectiveness requires DOE to
consider savings in operating costs
throughout the estimated average life of
the covered products in the type (or
class) compared to any increase in the
price, initial charges, or maintenance
expenses for the covered products that
are likely to result from the standard.
(42 U.S.C. 6295(n)(2) and 42 U.S.C.
6295(o)(2)(B)(i)(II))
Finally, pursuant to the amendments
to EPCA contained in the Energy
Independence and Security Act of 2007
(‘‘EISA 2007’’), Public Law 110–140,
any final rule for new or amended
energy conservation standards
promulgated after July 1, 2010, is
required to address standby mode and
off mode energy use. (42 U.S.C.
6295(gg)(3)) Specifically, when DOE
adopts a standard for a covered product
after that date, it must, if justified by the
criteria for adoption of standards under
EPCA (42 U.S.C. 6295(o)), incorporate
standby mode and off mode energy use
into a single standard, or, if that is not
feasible, adopt a separate standard for
such energy use for that product. (42
U.S.C. 6295(gg)(3)(A)–(B)) However, in a
test procedure final rule for furnace fans
published in the Federal Register on
January 3, 2014, DOE has previously
determined that there is no need to
address standby mode and off mode
energy use in the standards for
consumer furnace fans, as the standby
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mode and off mode energy use
associated with furnace fans is
accounted for by the standards and test
procedures for the products in which
furnace fans are used (i.e., consumer
furnaces and consumer central air
conditioners and heat pumps). 79 FR
500, 504–505. DOE maintained the same
approach in the most recent amended
test procedure for consumer furnace
fans, which was published in the
Federal Register on April 12, 2024
(‘‘April 2024 TP Final Rule’’; 89 FR
25780, 25782) and continues to do so
here for the reasons previously stated.
DOE is publishing this final
determination pursuant to the six-yearlookback review requirement in EPCA.
B. Background
1. Current Standards
DOE most recently completed a
review of the subject consumer furnace
fans standards in a final rule published
in the Federal Register on July 3, 2014
(‘‘July 2014 Final Rule’’), through which
DOE prescribed the current energy
conservation standards for consumer
furnace fans manufactured on and after
July 3, 2019. 79 FR 38130. These
standards are set forth in DOE’s
regulations at 10 CFR 430.32(y) and are
shown in Table II.1.
TABLE II.1—FEDERAL ENERGY CONSERVATION STANDARDS FOR CONSUMER FURNACE FANS
Fan energy rating **
(watts/1,000 cubic feet per minute (‘‘cfm’’))
Furnace fan product class *
Non-Weatherized, Non-Condensing Gas (‘‘NWG–NC’’) .................................................................
Non-Weatherized, Condensing Gas (‘‘NWG–C’’) ...........................................................................
Weatherized, Non-Condensing Gas (‘‘WG–NC’’) ...........................................................................
Non-Weatherized, Non-Condensing Oil Furnace Fan (‘‘NWO–NC’’) .............................................
Non-Weatherized Electric Furnace/Modular Blower Fan (‘‘NWEF/NWMB’’) ..................................
Mobile Home Non-Weatherized, Non-Condensing Gas Furnace Fan (‘‘MH–NWG–NC’’) .............
Mobile Home Non-Weatherized, Condensing Gas Furnace Fan (‘‘MH–NWG–C’’) .......................
Mobile Home Electric Furnace/Modular Blower Fan (‘‘MH–EF/MB’’) .............................................
Mobile Home Non-Weatherized Oil Furnace Fan (‘‘MH–NWO’’) ...................................................
Mobile Home Weatherized Gas Furnace Fan (‘‘MH–WG’’) ............................................................
FER = 0.044
FER = 0.044
FER = 0.044
FER = 0.071
FER = 0.044
FER = 0.071
FER = 0.071
FER = 0.044
Reserved.
Reserved.
*
*
*
*
*
*
*
*
Qmax
Qmax
Qmax
Qmax
Qmax
Qmax
Qmax
Qmax
+
+
+
+
+
+
+
+
182.
195.
199.
382.
165.
222.
240.
101.
* Furnace fans incorporated into hydronic air handlers, small-duct high-velocity (‘‘SDHV’’) modular blowers, SDHV electric furnaces, and central
air conditioners/heat pump indoor units are not subject to the standards listed in this table. See section IV.A.1 of this document for further discussion.
** Qmax is the airflow, in cfm, at the maximum airflow-control setting measured using the final DOE test procedure at 10 CFR part 430, subpart
B, appendix AA.
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2. Current Rulemaking History
DOE established energy conservation
standards at 10 CFR 430.32(y) for
furnace fans through the July 2014 Final
Rule. 79 FR 38130. As discussed in
section II.A of this document, EPCA
authorized DOE to establish energy
conservation standards for electricity
used for the purpose of circulating air
through ductwork. (42 U.S.C.
6295(f)(4)(D)) While the statutory
language allows for regulation of the
electricity use of any electricallypowered device applied to residential
central heating, ventilation, and air
conditioning (‘‘HVAC’’) systems for the
purpose of circulating air through
ductwork, in the July 2014 Final Rule,
DOE established standards only for
certain furnace fans used in furnaces
and modular blowers. 79 FR 38130,
38146 (July 3, 2014). Compliance with
the prescribed standards established for
consumer furnace fans in the July 2014
Final Rule was required as of July 3,
2019. DOE’s energy conservation
standards for furnace fans use the fan
energy rating (‘‘FER’’) metric, which is
the ratio of the electrical energy
consumption to airflow, expressed as
watts per 1,000 cubic feet per minute of
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airflow (‘‘W/1,000 cfm’’). 10 CFR
430.32(y). In evaluating whether
amended standards for furnace fans are
warranted, DOE used the test procedure
for determining FER which is
established at 10 CFR part 430, subpart
B, appendix AA, ‘‘Uniform Test Method
for Measuring the Energy Consumption
of Furnace Fans’’ (‘‘appendix AA’’). In
parallel to this rulemaking, DOE
conducted a test procedure rulemaking
that considered whether amendments
were warranted for the current test
procedure for furnace fans. On May 13,
2022, DOE published in the Federal
Register a NOPR concerning the test
procedure for furnace fans (‘‘May 2022
TP NOPR’’). 87 FR 29576. Subsequently,
DOE published the April 2024 TP Final
Rule. 89 FR 25780.
In support of the present review of the
consumer furnace fans energy
conservation standards, DOE published
a request for information (‘‘RFI’’) in the
Federal Register, which identified
various issues on which DOE sought
comment to inform its determination of
whether the standards need to be
amended, on November 23, 2021
(‘‘November 2021 RFI’’). 86 FR 66465.
The following year, on November 1,
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2022, DOE published a notice of
availability of the preliminary technical
support document (‘‘November 2022
Preliminary Analysis’’) and the
accompanying preliminary technical
support document (‘‘November 2022
Preliminary Analysis TSD’’) in the
Federal Register. 87 FR 65687. In the
November 2022 Preliminary Analysis,
DOE assessed potential amended
standard levels for consumer furnace
fans.
On September 20, 2022, a consent
decree was issued for NRDC et al. v.
DOE and New York et al. v. DOE that
mandated that a final agency action
pertaining to energy conservation
standards (i.e., a final rule amending
energy conservation standards or a final
determination not to amend standards)
must be issued by October 31, 2024.
On October 6, 2023, DOE published a
NOPD (‘‘October 2023 NOPD’’) in the
Federal Register, which tentatively
determined that the current standards
for consumer furnace fans do not need
to be amended. 88 FR 69826.
DOE received comments in response
to the October 2023 NOPD from the
interested parties listed in Table II.2.
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83993
TABLE II.2—LIST OF COMMENTERS WITH WRITTEN SUBMISSIONS IN RESPONSE TO THE OCTOBER 2023 NOPD
Abbreviation
Air-Conditioning, Heating, & Refrigeration Institute ..............................
Appliance Standards Awareness Project, American Council for an
Energy-Efficient Economy, National Consumer Law Center, Natural
Resources Defense Council, New York State Energy Research
and Development Authority.
Lennox International .............................................................................
Michael Ravnitzky .................................................................................
AHRI .....................
Joint Advocates ....
32
31
Manufacturer Trade Association.
Efficiency Advocacy Organization.
Lennox ..................
Ravnitzky ..............
30
29
Manufacturer.
Individual.
A parenthetical reference at the end of
a comment quotation or paraphrase
provides the location of the item in the
public record.4
III. General Discussion and Rationale
DOE developed this final
determination after a review of the
market for the subject consumer furnace
fans. DOE also considered comments,
data, and information from interested
parties that represent a variety of
interests. This final determination
addresses issues raised by these
commenters.
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Comment No.
in the docket
Commenter(s)
A. General Comments
This section summarizes general
comments received from interested
parties regarding rulemaking timing and
process, as well as general
recommendations on the standard
levels.
In response to the October 2023
NOPD, AHRI commented that it agrees
with DOE’s proposed determination,
stating that it is reasonable and
appropriate and that the energy
conservation standards for consumer
furnace fans do not need to be amended
at this time. (AHRI, No. 32 at p. 1)
Lennox commented that the October
2023 NOPD indicates that morestringent consumer furnace fan
efficiency levels would cause most
consumers to suffer net costs, and it
supports DOE’s determination to not
amend furnace fan standards at this
time. (Lennox, No. 30 at pp. 1–3)
Ravnitzky supported DOE’s proposed
determination, stating that the ‘‘costbenefit analysis does not always
demonstrate clear utility.’’ Ravnitzky
stated that DOE’s analysis, which
integrates durability and reliability
design objectives, ensures that the
standards developed are both functional
and advantageous. (Ravnitzky, No. 29 at
p. 1) Ravnitzky commented that furnace
fans are used for air circulation both
4 The parenthetical reference provides a reference
for information located in the docket. (Docket No.
EERE–2021–BT–STD–0029, which is maintained at
www.regulations.gov). The references are arranged
as follows: (commenter name, comment docket ID
number, page of that document).
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when the furnace or air conditioner is
operating and during its inactive cycle,
and that DOE’s acknowledgement of
furnace fan operation in both cycles is
important to establish feasible and
relevant standards. (Id.)
Conversely, the Joint Advocates
commented that DOE should adopt
standards that effectively require
brushless permanent magnet (‘‘BPM’’)
motors for all product classes (including
oil and mobile home gas furnaces).
(Joint Advocates, No. 31 at pp. 1–2) The
Joint Advocates commented that,
because DOE’s analysis shows about 90
percent of mobile home gas furnaces
achieve an efficiency level that assumes
EL 1 (i.e., a BPM motor), the availability
of those products would likely not be
affected by an amended standard. (Joint
Advocates, No. 31 at pp. 1–2)
As part of the rulemaking process,
DOE carefully considers the benefits
and burdens of potential amended
standards to determine whether the
potential amended standards are the
maximum standard levels that are
technologically feasible and
economically justified and would
conserve a significant amount of energy,
as required by EPCA (see 42 U.S.C.
6295(o)(2)(A) and (3)(B)). Given the
small role of NWO–NC, MH–NWG–NC,
MH–NWG–C, and MH–NWO in the
overall furnace market, the declining
shipments for the affected product
classes, and the number of products that
incorporate a BPM motor today, DOE
concludes that the energy savings
potential from this design option is
limited. Further, DOE has concerns
about availability of products if
standards are amended. If any products
lines are required to be updated, that
may lead to manufacturers to choose to
leave the market, thereby potentially
impacting consumers if the market
becomes more concentrated. This topic
is discussed further in section IV of this
document, which outlines DOE’s
approach to analyzing potential
amended standard levels, and section V
of this document, which includes a
discussion of market considerations, as
well as a detailed explanation of DOE’s
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Commenter type
weighing of the benefits and burdens
and the rationale for proposing not to
amend standards for consumer furnace
fans.
Ravnitzky recommended that DOE
should mandate that manufacturers
disclose the relative energy efficiency of
the fans used in air handlers and air
conditioners. The commenter stated that
implementing an easily comparable
metric/rating would allow consumers to
make more energy-conscious decisions
and encourage manufacturers to
innovate their products. Ravnitzky
further stated that, by mandating this
information, DOE could create a market
environment in which energy efficiency
is a top consideration for product
development and consumer purchasing.
(Ravnitzky, No. 29 at p. 1) Further,
Ravnitzky commented that DOE should
establish a periodic review process to
assess the standards’ real-world
performance and impact, evaluating the
longevity, consumer satisfaction, and
environmental benefits of the
established standards in order to
guarantee that standards adapt to
technological advancements and market
trends. (Id. at pp. 1–2) Finally,
Ravnitzky commented that DOE should
develop partnerships with industry
experts and consumer advocacy groups
to create refined and impactful energy
conservation measures. (Id. at p. 2)
In response, DOE notes that the
electrical energy consumption of fans
used in HVAC products such as air
handlers and air conditioners are
accounted for by the seasonal energy
efficiency ratio 2 (‘‘SEER2’’) and heating
seasonal performance factor 2
(‘‘HSPF2’’) metrics measured by the test
procedure for central air conditioners
(‘‘CACs’’) and heat pumps at 10 CFR
part 430, subpart B, appendix M1
(‘‘Appendix M1’’). These products are
rated using a different metric than that
used for furnace fans, as they have
different functionalities and cannot not
be directly compared. With regard to
Ravnitzky’s suggestion that DOE
establish a collaborative, periodic
review process, DOE notes that, as
outlined in section II.A of this
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document, DOE is required to review its
existing energy conservation standards
for covered consumer products no later
than six years after issuance of any final
rule establishing or amending a
standard (42 U.S.C. 6295(m)(1)) or three
years after a determination that
standards for the product do not need to
be amended. (42 U.S.C. 6295(m)(3)(B))
In these reviews, DOE assesses factors
including the economic impact of
standards on consumers and national
energy savings to capture the real-world
impacts of amended standards. As a part
of this process, DOE regularly engages
with industry stakeholders through
manufacturer interviews, public
meetings/webinars, and written
comments.
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B. Product Classes and Scope of
Coverage
When evaluating and establishing
energy conservation standards, DOE
divides covered products into product
classes by the type of energy used or by
capacity or other performance-related
features that justify differing standards.
In making a determination whether a
performance-related feature justifies a
different standard, DOE must consider
factors such as the utility of the feature
to the consumer and other factors DOE
determines are appropriate. (42 U.S.C.
6295(q)) The scope of coverage and
product classes for this final
determination are discussed in further
detail in section IV.A.1 of this
document. This final determination
covers those consumer products that
meet the definition of a ‘‘furnace fan’’ as
codified at 10 CFR 430.2. That provision
states that a ‘‘furnace fan’’ is defined as
an electrically-powered device used in a
consumer product for the purpose of
circulating air through ductwork. Id.
DOE did not receive any comments on
product classes and scope of coverage in
response to the October 2023 NOPD.
Consequently, DOE is maintaining the
same approach for the final
determination.
C. Test Procedure
EPCA sets forth generally applicable
criteria and procedures for DOE’s
adoption and amendment of test
procedures. (42 U.S.C. 6293)
Manufacturers of covered products must
use these test procedures to quantify the
efficiency of their product and as the
basis for certifying to DOE that their
product complies with the applicable
energy conservation standards and as
the basis for any representations
regarding the energy use or energy
efficiency of the product. (42 U.S.C.
6295(s) and 42 U.S.C. 6293(c))
Similarly, DOE must use these test
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procedures to evaluate whether a basic
model complies with the applicable
energy conservation standard(s)
pursuant to EPCA. (42 U.S.C. 6295(s); 10
CFR 429.110(e))
The current test procedure for
consumer furnace fans is codified at 10
CFR part 430, subpart B, appendix AA,
Uniform Test Method for Measuring the
Energy Consumption of Furnace Fans.
Appendix AA includes provisions for
determining the FER, the metric on
which current standards are based (see
10 CFR 430.32(y)). DOE most recently
updated appendix AA on April 12,
2024, when DOE published the April
2024 TP Final Rule in the Federal
Register. 89 FR 25780. The April 2024
TP Final Rule adopted the following
changes:
(1) Specify testing instructions for
furnace fans incapable of operating at
the required external static pressure
(‘‘ESP’’);
(2) Incorporate by reference the most
recent versions of industry standards,
ASHRAE 103–2017 and ASHRAE 37–
2009 (RA 2019), in 10 CFR 430.3;
(3) Incorporate by reference chapter 1
of the 2021 ASHRAE Handbook;
(4) Define ‘‘dual-fuel furnace fans’’
and exclude them from the scope of
appendix AA;
(5) Change the term ‘‘default airflow
control settings’’ to ‘‘specified airflow
control settings’’;
(6) Make clarifications to
nomenclature, correct the value of the
conversion factor from watts to British
Thermal Units per hour (‘‘Btu/h’’), and
correct the units of specific volume of
dry air;
(7) Revise the ambient temperature
conditions allowed during testing to
between 65 degrees Fahrenheit (‘‘°F’’)
and 85 °F for all units (both condensing
and non-condensing);
(8) Assign an allowable range of
relative humidity during testing to be
between 20 percent and 80 percent; and
(9) Require that the power
measurements be determined as an
average over the last 30 seconds of each
steady-state period at intervals of no less
than 1 per second, rather than taken as
a single point measurement.
Id. at 89 FR 25780, 25783 (April 12,
2024).
DOE did not receive any comments on
the furnace fans test procedure in
response to the October 2023 NOPD.
D. Technological Feasibility
1. General Considerations
As discussed, a determination that
amended energy conservation standards
are not needed must be based on
consideration of whether amended
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standards would result in significant
conservation of energy, are
technologically feasible, and are costeffective. (42 U.S.C. 6295(m)(1)(A) and
42 U.S.C. 6295(n)(2))
To determine whether potential
amended standards would be
technologically feasible, DOE first
develops a list of all known
technologies and design options that
could improve the efficiency of
products that are the subject of the
determination. DOE considers
technologies incorporated in
commercially-available products or in
working prototypes to be
‘‘technologically feasible.’’ 10 CFR part
430, subpart C, appendix A, sections
6(b)(3)(i) and 7(b)(1). Section IV.A.2 of
this document discusses the technology
options identified and considered by
DOE for this analysis for consumer
furnace fans.
After DOE has determined which, if
any, technologies and design options are
technologically feasible, it further
evaluates each technology and design
option in light of the following
additional screening criteria: (1)
practicability to manufacture, install,
and service; (2) adverse impacts on
product utility or availability; (3)
adverse impacts on health or safety; and
(4) unique-pathway proprietary
technologies. 10 CFR part 430, subpart
C, appendix A, sections 6(b)(3)(ii)–(v)
and 7(b)(2)–(5). Those technology
options that are ‘‘screened out’’ based
on these criteria are not considered
further. Those technology and design
options that are not screened out are
considered as the basis for higher
efficiency levels that DOE could
consider for potential amended
standards. Section IV.A.4 of this
document discusses the results of the
screening analysis conducted for this
final determination.
2. Maximum Technologically Feasible
Levels
EPCA requires that for any proposed
rule that prescribes an amended or new
energy conservation standard or
prescribes no amendment or no new
standard for a type (or class) of covered
product, DOE must determine the
maximum improvement in energy
efficiency or maximum reduction in
energy use that is technologically
feasible for each type (or class) of
covered products. (42 U.S.C. 6295(p)(1))
Accordingly, in the engineering
analysis, DOE identifies the maximum
technologically feasible efficiency level
currently available on the market for
consumer furnace fans. DOE also
defines such ‘‘max-tech’’ efficiency
level, representing the maximum
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theoretical efficiency that can be
achieved through the application of all
available technology options retained
from the screening analysis.5 In many
cases, the max-tech efficiency level is
not commercially available because it is
not currently economically feasible. The
max-tech levels that DOE determined
for this analysis are described in section
IV.B.1.c of this final determination.
E. Energy Savings
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1. Determination of Savings
For each efficiency level (‘‘EL’’)
evaluated, DOE projects anticipated
energy savings from application of the
EL to the consumer furnace fan products
purchased during the 30-year period
that begins in the assumed year of
compliance with potential amended
standards (2030–2059).6 The savings are
measured over the entire lifetime of
products purchased during the 30-year
analysis period. DOE quantifies the
energy savings attributable to each EL as
the difference in energy consumption
between each standards case and the nonew-standards case. The no-newstandards case represents a projection of
energy consumption that reflects how
the market for such products would
likely evolve in the absence of amended
energy conservation standards.
DOE uses its NIA spreadsheet models
to estimate national energy savings
(‘‘NES’’) from potential amended
standards for the products analyzed.
The NIA spreadsheet model (described
in section IV.G of this document)
calculates energy savings in terms of site
energy, which is the energy directly
consumed by the products at the
locations where they are used. For
electricity, DOE reports NES in terms of
primary energy savings, which is the
savings in the energy that is used to
generate and transmit the site
electricity. For natural gas, the primary
energy savings are considered to be
equal to the site energy savings. DOE
also calculates NES in terms of full-fuelcycle (‘‘FFC’’) energy savings. The FFC
metric includes the energy consumed in
extracting, processing, and transporting
primary fuels (i.e., coal, natural gas,
petroleum fuels), and, thus, presents a
more complete picture of the impacts of
energy conservation standards.7 DOE’s
5 In applying these design options, DOE would
only include those that are compatible with each
other that when combined, would represent the
theoretical maximum possible efficiency.
6 DOE also presents a sensitivity analysis that
considers impacts for products shipped in a nineyear period.
7 The FFC metric is discussed in DOE’s statement
of policy and notice of policy amendment. 76 FR
51281 (August 18, 2011), as amended at 77 FR
49701 (August 17, 2012).
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approach is based on the calculation of
an FFC multiplier for each of the energy
types used by covered products. Section
IV.G.2 of this document provides more
information on FFC energy savings.
2. Significance of Savings
As discussed, a determination that
amended standards are not needed must
be based on consideration of whether
amended standards will result in
significant conservation of energy,
among other factors. (42 U.S.C.
6295(m)(1)(A) and 42 U.S.C. 6295(n)(2))
The significance of energy savings
offered by a new or amended energy
conservation standard cannot be
determined without knowledge of the
specific circumstances surrounding a
given rulemaking.8 For example, for
some covered products, most of the
energy consumption occurs during
periods of peak energy demand. The
impacts of these products on the energy
infrastructure can be more pronounced
than the impacts of products with
relatively constant demand.
Accordingly, DOE evaluates the
significance of energy savings on a caseby-case basis. The significance of energy
savings is further discussed in section
V.B.1 of this final determination.
F. Cost-Effectiveness
As discussed, a determination that
amended standards are not needed must
be based on consideration of whether
amended standards would be costeffective, among other factors. (42 U.S.C.
6295(m)(1)(A) and 42 U.S.C. 6295(n)(2))
In evaluating cost-effectiveness, EPCA
requires DOE to consider savings in
operating costs throughout the
estimated average life of the covered
product in the type (or class) compared
to any increase in the price, initial
charges, or maintenance expenses for
the covered product that are likely to
result from the standard. (42 U.S.C.
6295(n)(2)(c) and 42 U.S.C.
6295(o)(2)(B)(i)(II)) Cost-effectiveness is
also one of the factors that DOE
considers under 42 U.S.C. 6295(o)(2)(B)
in determining whether new or
amended standards are economically
justified. (42 U.S.C. 6295(o)(2)(B)(i)(II))
In determining cost-effectiveness of
potential amended standards for
covered products, DOE generally
conducts LCC and PBP analyses that
estimate the costs and benefits to users
from potential standards. Section IV.E of
this document provides more
8 The numeric threshold for determining the
significance of energy savings established in a final
rule published in the Federal Register on February
14, 2020 (85 FR 8626, 8670) was subsequently
eliminated in a final rule published in the Federal
Register on December 13, 2021 (86 FR 70892).
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83995
information on the LCC and PBP
analyses conducted for this final
determination. To further inform DOE’s
consideration of the cost-effectiveness of
potential amended standards, DOE
considered the NPV of total costs and
benefits estimated as part of the NIA.
The inputs for determining the NPV of
the total costs and benefits experienced
by consumers are: (1) total annual
installed cost, (2) total annual operating
costs (energy costs and repair and
maintenance costs), and (3) a discount
factor to calculate the present value of
costs and savings. The results of this
analysis are discussed in section V.C.3
of this document.
G. Further Considerations
In determining whether a potential,
more-stringent standard is economically
justified, DOE must determine whether
the benefits of the standard exceed its
burdens. (42 U.S.C. 6295(o)(2)(B)(i))
DOE must make this determination after
receiving comments on the proposed
standard, and by considering, to the
greatest extent practicable, the following
seven statutory factors:
(1) The economic impact of the
standard on manufacturers and
consumers of the product subject to the
standard;
(2) The savings in operating costs
throughout the estimated average life of
the covered product in the type (or
class) compared to any increase in the
price, initial charges for, or maintenance
expenses of the covered product that are
likely to result from the standard;
(3) The total projected amount of
energy (or as applicable, water) savings
likely to result directly from the
standard;
(4) Any lessening of the utility or the
performance of the covered product
likely to result from the standard;
(5) The impact of any lessening of
competition, as determined in writing
by the Attorney General, that is likely to
result from the standard;
(6) The need for national energy and
water conservation; and
(7) Other factors the Secretary
considers relevant.
(42 U.S.C. 6295(o)(2)(B)(i)(I)–(VII))
The following sections discuss how
DOE has addressed each of these seven
factors in this final determination.
1. Economic Impact on Manufacturers
and Consumers
In determining the impacts of a
potential new or amended standard on
manufacturers, DOE conducts a
manufacturing impact analysis (‘‘MIA’’).
DOE first uses an annual cash-flow
approach to determine the quantitative
impacts. This step includes both a short-
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term assessment—based on the cost and
capital requirements during the period
between when a regulation is issued and
when entities must comply with the
regulation—and a long-term assessment
over a 30-year period. The industrywide impacts analyzed include: (1)
industry net present value, which
values the industry on the basis of
expected future cash flows; (2) cash
flows by year; (3) changes in revenue
and income; and (4) other measures of
impact, as appropriate. Since DOE has
determined not to amend the standards
for consumer furnace fans, this final
determination will have no cash-flow
impacts on manufacturers. Accordingly,
DOE did not conduct an MIA for this
final determination.
For individual consumers, measures
of economic impact include the changes
in LCC and PBP associated with new or
amended standards. These measures are
discussed further in the following
section. For consumers in the aggregate,
DOE also calculates the national NPV of
the consumer costs and benefits
expected to result from particular
standards. DOE also evaluates the
impacts of potential standards on
identifiable subgroups of consumers
that may be affected disproportionately
by a standard. Since DOE has
determined not to amend the standards
for consumer furnace fans, this final
determination will have no
disproportionate impact on identifiable
subgroups of consumers. Accordingly,
DOE did not conduct a subgroup
analysis for this final determination.
3. Energy Savings
EPCA requires DOE, in determining
the economic justification of an
amended standard, to consider the total
projected energy savings that are
expected to result directly from the
standard. (42 U.S.C. 6295(o)(2)(B)(i)(III))
As discussed in section IV.G of this
document, DOE uses the NIA
spreadsheet models to project national
energy savings that are expected to
result directly from an amended
standard.
2. Savings in Operating Costs Compared
To Increase in Price
6. Need for National Energy
Conservation
DOE also considers the need for
national energy conservation in
determining whether a new or amended
standard is economically justified. (42
U.S.C. 6295(o)(2)(B)(i)(VI)) The energy
savings from the standards are likely to
provide improvements to the security
and reliability of the Nation’s energy
system. Reductions in the demand for
electricity also may result in reduced
costs for maintaining the reliability of
the Nation’s electricity system. DOE
generally conducts a utility impact
analysis to estimate how standards may
affect the Nation’s needed power
generation capacity. However, since
DOE has determined not to amend the
standards for consumer furnace fans,
DOE did not conduct this analysis.
DOE maintains that environmental
and public health benefits associated
with the more efficient use of energy are
important to take into account when
considering the need for national energy
conservation. Amended standards are
EPCA requires DOE to consider the
savings in operating costs throughout
the estimated average life of the covered
product in the type (or class) compared
to any increase in the price of, or in the
initial charges for, or maintenance
expenses of, the covered products that
are likely to result from a standard. (42
U.S.C. 6295(m)(1); 42 U.S.C. 6295(n)(2),
and 42 U.S.C. 6295(o)(2)(B)(i)(II)) DOE
conducts this comparison in its LCC and
PBP analyses.
For its LCC and PBP analyses, DOE
assumes that consumers will purchase
the covered product in the first year of
compliance with new or amended
standards. The LCC savings for the
considered efficiency levels are
calculated relative to the case that
reflects projected market trends in the
absence of new or amended standards.
DOE’s LCC and PBP analyses is
discussed in further detail in section
IV.E of this document.
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4. Lessening of Utility or Performance of
Products
In establishing product classes and in
evaluating design options and the
impact of potential standard levels, DOE
evaluates potential standards that would
not lessen the utility or performance of
the considered product. (42 U.S.C.
6295(o)(2)(B)(i)(IV)) Since DOE has
determined not to amend the standards
for consumer furnace fans, this final
determination will not impact the utility
of such products.
5. Impact of Any Lessening of
Competition
EPCA directs DOE to consider the
impact of any lessening of competition,
as determined in writing by the
Attorney General, that is likely to result
from a standard. (42 U.S.C.
6295(o)(2)(B)(i)(V)) Since DOE has
determined not to amend the standards
for consumer furnace fans, DOE did not
transmit a copy of its determination to
the Attorney General for anticompetitive review.
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likely to result in environmental
benefits in the form of reduced
emissions of air pollutants and
greenhouse gases associated with energy
production and use. DOE generally
conducts an emissions analysis to
estimate how amended standards may
affect these emissions. DOE also
generally estimates the economic value
of emissions reductions resulting from
an amended standard. However, since
DOE has determined not to amend the
standards for consumer furnace fans,
DOE did not conduct this analysis.
7. Other Factors
In determining whether an energy
conservation standard is economically
justified, DOE may consider any other
factors that the Secretary deems to be
relevant. (42 U.S.C. 6295(o)(2)(B)(i)(VII))
To the extent DOE identifies any
relevant information regarding
economic justification that does not fit
into the other categories described
previously, DOE could consider such
information under ‘‘other factors.’’
IV. Methodology and Discussion of
Related Comments
The following sections of this
document address each key component
of the analyses DOE has performed for
this final determination with respect to
consumer furnace fans. Comments
received from interested parties are
addressed in each relevant section.
A. Market and Technology Assessment
DOE develops information in the
market and technology assessment that
provides an overall picture of the
market for the products concerned,
including the purpose of the products,
the industry structure, manufacturers,
market characteristics, and technologies
used in the products. This activity
includes both quantitative and
qualitative assessments, based primarily
on publicly-available information. The
subjects addressed in the market and
technology assessment for this final
determination include: (1) identification
of the scope and product classes, (2)
manufacturers and industry structure,
(3) existing efficiency programs, (4)
shipments information, (5) market and
industry trends, and (6) technologies or
design options for improving efficiency
of consumer furnace fans. The key
findings of DOE’s market assessment are
summarized in the following sections.
1. Product Classes and Scope of
Coverage
In the October 2023 NOPD, DOE
evaluated products within the same
scope as those products for which DOE
initially established energy conservation
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standards in the July 2014 Final Rule.
88 FR 69826, 69832 (Oct. 6, 2023). In
this final determination, DOE is
maintaining the scope of coverage as
presented in the October 2023 NOPD.
Products evaluated in this final
determination include:
• Furnace fans used in weatherized
and non-weatherized gas furnaces, oil
furnaces, and electric furnaces; and
• Modular blowers
Consistent with the approach taken in
the July 2014 Final Rule, products not
addressed in this rulemaking include:
• Furnace fans used in other
products, such as split-system CACs and
heat pump indoor units, through-thewall indoor units, small-duct highvelocity indoor units, energy recovery
ventilators, heat recovery ventilators,
draft inducer fans, exhaust fans, and
hydronic air handlers; and
• Fans used in any non-ducted
products, such as whole-house
ventilation systems without ductwork,
CAC condensing unit fans, room fans,
and furnace draft inducer fans (because
these products do not circulate air
through ductwork).
DOE has previously determined that
the DOE test procedure for furnace fans
is not currently equipped to address
fans contained in CACs, heat pumps, or
other products. 79 FR 38130, 38149
(July 3, 2014). As mentioned in section
III.A of this document, DOE has
previously determined that SEER2 and
HSPF2 capture a representative measure
of CAC and heat pump performance,
including fan energy consumption,
during heating and cooling operations,
and that the test method for determining
these metrics is provided in appendix
M1. (See, for example, discussion of
appendix M1 amendments at 82 FR
1426, 1446–1460 (Jan. 5, 2017))
Therefore, DOE has not established
standards covering such products. (42
U.S.C. 6295(o)(3)) Additionally, any
products that are non-ducted or that do
not move air through ductwork (e.g.,
draft inducer fans) would not meet the
definition of a furnace fan and are,
therefore, out of scope of the existing
regulations.
When evaluating and establishing or
amending energy conservation
standards, DOE may establish separate
83997
standards for a group of covered
products (i.e., establish a separate
product class) if DOE determines that
separate standards are justified based on
the type of energy used, or if DOE
determines that the product has a
capacity or other performance-related
feature which other products within
such type (or class) do not have and
such feature justifies a different
standard. (42 U.S.C. 6295(q)) In making
a determination whether a performancerelated feature justifies a different
standard, DOE considers such factors as
the utility of the feature to the consumer
and other factors DOE determines are
appropriate. (Id.)
In its regulations at 10 CFR 430.32(y),
DOE currently categorizes furnace fans
into 10 product classes, as presented in
Table IV.1. In the proposed
determination, DOE maintained these
10 classes, with the exception of a
change to the mobile home nonweatherized oil furnace fan (‘‘MH–
NWO’’) class discussed later in this
section. 88 FR 69826, 69833 (Oct. 6,
2023).
TABLE IV.1—CURRENT CONSUMER FURNACE FAN PRODUCT CLASSES
Product class
Non-Weatherized, Non-Condensing Gas Furnace Fan (‘‘NWG–NC’’).
Non-Weatherized, Condensing Gas Furnace Fan (‘‘NWG–C’’).
Weatherized Non-Condensing Gas Furnace Fan (‘‘WG–NC’’).
Non-Weatherized, Non-Condensing Oil Furnace Fan (‘‘NWO–NC’’).
Non-Weatherized Electric Furnace/Modular Blower Fan (‘‘NWEF/NWMB’’).
Mobile Home Non-Weatherized, Non-condensing Gas Furnace Fan (‘‘MH–NWG–NC’’).
Mobile Home Non-Weatherized, Condensing Gas Furnace Fan (‘‘MH–NWG–C’’).
Mobile Home Electric Furnace/Modular Blower Fan (‘‘MH–EF/MB’’).
Mobile Home Non-Weatherized Oil Furnace Fan (‘‘MH–NWO’’).*
Mobile Home Weatherized Gas Furnace Fan (‘‘MH–WG’’).*
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* DOE created the MH–NWO and MH–MG product classes in the July 2014 Final Rule, but these classes do not currently have energy conservation standards.
As directed by EPCA and as
previously noted, DOE must specify a
different standard level for a type or
class of products that has the same
function or intended use if DOE
determines that products within such
group: (A) consume a different kind of
energy from that consumed by other
covered products within such type (or
class), or (B) have a capacity or other
performance-related feature that other
products within such type (or class) do
not have and such feature justifies a
higher or lower standard. (42 U.S.C.
6295(q)(1)) As shown in Table IV.1,
there are four determinants of product
class for consumer furnace fans: (1)
whether the associated furnace is nonweatherized or weatherized; (2) whether
the associated furnace uses condensing
or non-condensing technology; (3)
whether or not the associated furnace is
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designed for use in a mobile home, and
(4) the type of fuel used by the
associated furnace. DOE’s adoption of
product classes for condensing and noncondensing furnace fans is discussed in
the July 3, 2014 Furnace Fans ECS Final
Rule and the December 18, 2023
Furnaces ECS Final Rule published in
the Federal Register at 79 FR 38130,
38149–38150 and 88 FR 87502, 87537,
respectively.
In the July 2014 Final Rule, DOE
created product classes for MH–NWO
furnace fans and MH–WG furnace fans,
but DOE did not analyze or prescribe
standards for either product class
because of the lack of available data for
those product classes. 79 FR 38130,
38150 (July 3, 2014). DOE is not aware
of any products that would be
considered MH–WG furnace fans at this
time. However, DOE has become aware
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of a limited number of MH–NWO
furnace fans that have been introduced
to the market. The MH–NWO furnace
fans that DOE identified are all used in
non-condensing furnaces, so DOE
analyzed a subset of the previously
established but unanalyzed class—
mobile home non-weatherized, oil, noncondensing (‘‘MH–NWO–NC’’) furnace
fans. As DOE is not aware of any
condensing MH–NWO products, DOE
did not analyze them for this final
determination analysis and instead
focused on MH–NWO–NC furnace fans.
In this final determination, DOE
maintained the product classes
considered in the October 2023 NOPD,
including consideration of only noncondensing MH–NWO products. DOE
did not consider condensing MH–NWO
or MH–WG products because, as noted
in the previous paragraph, DOE has not
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found any such products available on
the market. Further, as discussed in the
October 2023 NOPD, DOE concluded
that it would be premature to analyze
energy conservation standards for
NWO–C and WG–C furnace fans at this
time as DOE is only aware of a very
small number of products on the
market. 88 FR 69826, 69833. (Oct. 6,
2023) Therefore, DOE did not analyze
the NWO–C and WG–C product classes
for this final determination. DOE
considered the product classes shown in
the following list in its analysis:
(1) NWG–NC
(2) NWG–C
(3) MH–NWG–NC
(4) MH–NWG–C
(5) MH–EF/MB
(6) NWO–NC
(7) WG–NC
(8) NWEF/NWMB
(9) MH–NWO–NC
In the case where a covered product
has numerous product classes, DOE
identifies and selects certain product
classes as most representative and
concentrates its analytical effort on
those classes.
2. Technology Options
DOE develops information in the
technology assessment that
characterizes the technologies and
design options that manufacturers may
use to attain higher-efficiency
performance.
In the October 2023 NOPD, DOE
identified several technology options
that would be expected to improve the
efficiency of consumer furnace fans, in
terms of FER as measured by the DOE
test procedure. 88 FR 69826, 69833 (Oct.
6, 2023). To develop a list of technology
options, DOE identified possible
technology options for improving
furnace fan efficiency and examined the
most common efficiency-improving
technologies used in consumer furnace
fans today. These technology options
provide insight into the technological
improvements typically used to increase
the energy efficiency of consumer
furnace fans.
For this final determination, DOE has
reviewed the consumer furnace fans
market and confirmed that the
technology options identified in the
October 2023 NOPD continue to reflect
the market. The identified technology
options are shown in Table IV.2.
TABLE IV.2—LIST OF TECHNOLOGY OPTIONS CONSIDERED FOR THIS FINAL DETERMINATION
Technology option
Description
Housing design modifications ....................
Optimizing the shape and orientation of the housing of a furnace fan can improve fan efficiency.
This can be accomplished by: (1) optimizing the shape of the inlet cone, (2) optimizing the fan
housing shape, (3) optimizing the motor mount and the motor location, (4) minimizing the gaps
between the impeller and the inlet cone, and (5) optimizing cut-off location and the manufacturing
tolerances.
Multi-stage or modulating heating allows furnaces to meet heating load requirements more precisely
and can run at a low output when less heat is required. Due to the cubic relationship between fan
input power and airflow, operating at the reduced airflow-control setting may reduce overall fan
electrical energy consumption for heating despite the extended hours.
Modifications to the design and configuration of elements in the airflow path, such as the heat exchanger, could reduce internal static pressure. Reduced internal static pressure levels result in
lower expected energy consumption levels.
Furnace fan manufacturers typically use either a permanent split capacitor (‘‘PSC’’) motor or a more
efficient BPM motor. PSC motors are a type of induction motor where the stator is an electromagnet that consists of electrical wire windings, and BPM motors are three-phase permanent
magnet motors.
Using an inverter, the incoming alternating current (‘‘AC’’) is converted to DC current by a rectifier
and then back to AC current at a specific frequency. The output AC current is used to drive the
motor, the operating speed of which depends on the frequency of the AC current. This allows
PSC motors with inverter controls to better match demand.
Furnace fans typically use an impeller to move air through ductwork. Energy savings may be possible by using backward-inclined impellers. These impellers incorporate backward-facing inclined
blades that are generally wider in the airflow direction across the blade as compared with forwardcurved impellers.
Multi-stage heating components and controls.
Airflow path design ....................................
Constant-torque BPM (‘‘CT–BPM’’) and
constant-airflow BPM (‘‘CA–BPM’’) motors.
Inverter controls for PSC motors ...............
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Higher-efficiency fan blades ......................
In response to the October 2023
NOPD, the Joint Advocates stated that
more-efficient BPM motors are a
technology option that can be used to
improve FER but were not considered as
an efficiency level in DOE’s analysis.
(Joint Advocates, No. 31 at p. 3) Lennox
commented that the feasible
technologies available for furnace fans
considered by the NOPD have not
changed since the last furnace fan
standards rulemaking in 2014, which
adopted the current standards that took
effect in 2019. (Lennox, No. 30 at pp. 1–
3)
In response, DOE notes that BPM
motor manufacturers do not currently
disclose the efficiency of their motors.
Further, as discussed in the October
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2023 NOPD, DOE is not aware of any
data showing the relationship between
improved BPM motor efficiency and
FER ratings. In the October 2023 NOPD,
DOE requested data regarding this
relationship and stated that it may
include efficiency levels corresponding
to the use of more-efficient BPM motors
in a future analysis, but DOE did not
include this additional efficiency level
in the October 2023 analysis, due to the
lack of data. 88 FR 69826, 69840 (Oct.
6, 2023). For this final determination,
although DOE did continue to analyze
use of BPM motors, DOE similarly did
not include an analysis of more-efficient
BPM motors as a technology option, due
to lack of data about BPM motors that
are more efficient than those analyzed
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by DOE. DOE’s analysis of BPM motors
as a technology for improving FER
ratings is discussed further in section
IV.B.1 of this document.
3. Impact From Other Rulemakings
In response to the October 2023
NOPD, Lennox commented that the
significant cumulative regulatory
burden on furnace manufacturers
furthers the case that adopting a ‘‘nonew-standard’’ for furnace fans is
warranted. The commenter added that
there are a variety of Federal and State
regulations being implemented that
impact furnace manufacturers,
including the EPA Technology
Transition Final Rule to lower global
warming potential (‘‘GWP’’) refrigerants,
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EPA Refrigerant Management NOPR,
DOE energy conservation standards
(‘‘ECS’’) Furnace Standards rulemaking,
National and Regional Cold Climate
Heat Pump Specifications, DOE ECS for
Three-Phase Central Air Conditioners
and Heat Pumps below 65,000 Btu/h,
DOE Test Procedure for Variable
Refrigerant Flow (‘‘VRF’’) Systems, DOE
Walk-in Cooler and Freezer Test
Procedure, and DOE Walk-in Cooler and
Freezer ECS NOPR. (Lennox, No. 30 at
p. 3) Lennox emphasized that Federal
and State refrigerant regulations are
consuming nearly all of manufacturers’
testing, laboratory, and product
development resources. (Id.) AHRI
commented that the furnace industry
will be significantly impacted by the
amended energy conservation standards
for non-weatherized gas-fired furnaces,
and DOE should consider this burden
when assessing the manufacturer impact
on this rule.9 (AHRI, No. 32 at pp. 1–
2) The commenter further stated that the
U.S. Consumer Product Safety
Commission (‘‘CPSC’’) published a
NOPR in the Federal Register on
October 25, 2023, in which it proposed
to require that all consumer gas-fired
furnaces and boilers must continuously
monitor the production of carbon
monoxide (‘‘CO’’) during the
combustion process and modulate or
shut down the furnace at certain carbon
monoxide levels (see 88 FR 73272).
AHRI commented that CPSC’s proposal
would have a significant impact on the
furnace industry, and DOE should
consider CPSC’s proposal when
assessing manufacturer impacts of this
current rulemaking. (Id. at p. 2)
In response, DOE notes that the
Department is not amending the energy
conservation standards for consumer
furnace fans, and, therefore, it does not
expect this rulemaking to contribute to
the cumulative regulatory burden of
manufacturers.
4. Screening Analysis
As discussed, DOE conducts a
screening analysis to evaluate whether
to further consider each identified
technology and design option. DOE uses
the following five screening criteria to
determine which technology options are
suitable for further consideration in an
energy conservation standards
rulemaking:
(1) Technological feasibility.
Technologies that are not incorporated
in commercially-available products or
in commercially-viable, existing
prototypes will not be considered
further.
(2) Practicability to manufacture,
install, and service. If it is determined
that mass production of a technology in
commercially-available products and
reliable installation and servicing of the
technology could not be achieved on the
scale necessary to serve the relevant
market at the time of the projected
compliance date of the standard, then
that technology will not be considered
further.
(3) Impacts on product utility. If a
technology is determined to have a
significant adverse impact on the utility
of the product to subgroups of
consumers or results in the
unavailability of any covered product
type with performance characteristics
(including reliability), features, sizes,
capacities, and volumes that are
substantially the same as products
generally available in the United States
at the time, it will not be considered
further.
(4) Safety of technologies. If it is
determined that a technology would
have significant adverse impacts on
health or safety, it will not be
considered further.
(5) Unique-pathway proprietary
technologies. If a technology has
proprietary protection and represents a
unique pathway to achieving a given
efficiency level, it will not be considered
further, due to the potential for
monopolistic concerns.
See 10 CFR part 430, subpart C,
appendix A, sections 6(a)(3)(iii) and
7(b).
If DOE determines that a technology
fails to meet one or more of these listed
criteria, it is excluded from further
consideration in the engineering
analysis. The following sections include
comments from interested parties
pertinent to the screening analysis and
DOE’s evaluation of each technology
option against the screening analysis
criteria.
a. Screened-Out Technologies
In the October 2023 NOPD, DOE
tentatively screened out housing design
modifications and changes to airflow
path designs from its analysis. 88 FR
69826, 69835–69836 (Oct. 6, 2023). As
discussed in section IV.A.2 of this
document, airflow path and fan housing
improvements can improve furnace fan
efficiencies. However, as initially
discussed in chapter 4 of the November
2022 Preliminary Analysis TSD, DOE
does not have data to quantify the
impact of housing design modifications
or airflow path design on FER.
Additionally, DOE has found that the
housing design modifications and
airflow path design can impact the
performance of the furnace efficiency as
measured in AFUE. Although housing
design modifications and changes to the
airflow path design have the potential to
reduce FER, DOE currently lacks the
data necessary to conclude that these
options will not reduce utility to
consumers (e.g., by reducing the AFUE),
and, therefore, the Department has
continued to screen out these
technologies for this analysis. DOE did
not receive any comments on the
screening of these technologies in
response to the October 2023 NOPD.
Based on DOE’s research, DOE
screened out the technology options on
the basis of each of the screening criteria
shown in Table IV.3 from further
consideration as options to improve the
FER (as measured by the DOE test
procedure) of consumer furnace fans.
The reasons for exclusion associated
with each technology are marked in the
table with an ‘‘X.’’
TABLE IV.3—TECHNOLOGY OPTIONS SCREENED OUT
Screening criteria
(X = basis for screening out)
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Technology option
Housing Design Modifications ...................
Airflow Path Design ...................................
Practicability to
install, manufacture,
and service
........................
........................
....................................
....................................
9 At the time of AHRI’s comment, DOE had issued
a pre-publication copy of the final rule amending
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Impacts on
product utility
or product
availability
Technological
feasibility
the standards for consumer non-weatherized gas
furnaces and mobile home gas furnaces. That final
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X
X
Adverse impacts
on health
or safety
Unique-pathway
proprietary
technologies
..............................
..............................
............................
............................
rule was ultimately published in the Federal
Register on December 18, 2023. 88 FR 87502.
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b. Remaining Technologies
After a thorough review of each
technology, DOE concludes that all of
the remaining identified technologies
not ‘‘screened out’’ meet all of the
screening criteria. In summary, DOE
retained (i.e., did not screen out) the
technology options listed below:
• Multi-stage heating components
and controls;
• High-efficiency fan motors;
• Inverter controls for PSC motors,
and
• Higher-efficiency fan blades.
DOE determined that these
technology options are technologically
feasible because they are being used or
have previously been used in
commercially-available products or
working prototypes. DOE also finds that
all of the remaining technology options
meet the other screening criteria (i.e.,
practicable to manufacture/install/
service; do not result in adverse impacts
on product utility, product availability,
health, or safety; and do not utilize
unique-pathway proprietary
technologies). DOE considers these
remaining technology options as the
basis for higher efficiency levels that
DOE could consider for potential
amended standards.
In response to the October 2023
NOPD, Lennox commented that
backward-inclined impellers do not
guarantee efficiency improvements for
furnace fans. The commenter stated that
there is a limited number of backwardinclined impellers on the market and
expressed concern about the feasibility
of implementing this technology option
across all input capacities and cabinet
sizes, which could lead to the
unavailability of certain furnace product
sizes. Consequently, Lennox
recommended that this technology
should not form the basis for morestringent furnace fan standards.
(Lennox, No. 30 at p. 2)
As discussed in the October 2023
NOPD, even if there are only a limited
number of commercially-available
product designs that incorporate
backward-inclined impellers, they are
sufficient to demonstrate technological
feasibility, as required by EPCA and
clarified in DOE’s regulations at 10 CFR
part 430, subpart C, appendix A, section
7(b)(1). 88 FR 69826, 69836 (Oct. 6,
2023). Further, DOE is aware of
backward-inclined impellers that have
been safely and reliably implemented in
consumer furnace fan models currently
available on the market and that reduce
the FER of those units. Thus, DOE finds
that backward-inclined impellers pass
the screening analysis and consequently
are suitable for further consideration.
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However, DOE acknowledges that there
may be additional challenges associated
with backward-inclined impellers, and
these issues are discussed further in
section IV.H of this document.
B. Engineering and Cost Analysis
The purpose of the engineering
analysis is to establish the relationship
between the efficiency and
manufacturer production cost (‘‘MPC’’)
of the subject product (i.e., consumer
furnace fans). There are two elements to
consider in the engineering analysis: (1)
the selection of efficiency levels to
analyze (i.e., the ‘‘efficiency analysis’’),
and (2) the determination of product
cost at each efficiency level (i.e., the
‘‘cost analysis’’). In determining the
performance of higher-efficiency
products, DOE considers those
technologies and design option
combinations not eliminated by the
screening analysis. For each product
class, DOE estimates the baseline cost,
as well as the incremental cost for the
product at efficiency levels above the
baseline. The output of the engineering
analysis is a set of cost-efficiency
‘‘curves’’ that are used in downstream
analyses (i.e., the LCC and PBP analyses
and the NIA).
DOE recently conducted an
engineering analysis to determine the
cost-efficiency relationship for furnace
fans for the October 2023 NOPD. 88 FR
69826, 69837–69849 (Oct. 6, 2023). For
this final determination, DOE reviewed
market data collected as part of the
market and technology assessment (see
section IV.A of this document) and has
determined that consumer furnace fan
efficiencies have not changed
substantially since the October 2023
NOPD analysis. Thus, as discussed in
section IV.B.1 of this document, DOE
maintained the efficiency levels from
the October 2023 NOPD in the final
determination analysis. Additionally,
DOE examined its most recent inputs to
its manufacturing cost analysis (e.g., raw
material prices, component prices, labor
rates) and found that, while underlying
manufacturing costs inputs have
increased, the resulting manufacturing
cost increases would be nearly
proportional at each efficiency level. In
other words, the incremental increase in
cost to achieve each efficiency level
would be approximately the same as
was presented in the October 2023
NOPD analysis. Because incremental
cost increases at efficiency levels above
the baseline would not change
significantly, DOE concludes that an
updated cost analysis would not impact
the results of this final determination.
Therefore, as discussed in sections
IV.B.2 and IV.B.3 of this document, DOE
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used the same cost analysis
methodology as the October 2023
NOPD, and the resulting cost-efficiency
relationships used for this final
determination are the same as the
October 2023 NOPD. Further
information on this analytical
methodology is presented in the
following subsections.
1. Efficiency Analysis
DOE typically uses one of two
approaches to develop energy efficiency
levels for the engineering analysis: (1)
relying on observed efficiency levels in
the market (i.e., the efficiency-level
approach), or (2) determining the
incremental efficiency improvements
associated with incorporating specific
design options to a baseline model (i.e.,
the design-option approach). Using the
efficiency-level approach, the efficiency
levels established for the analysis are
determined based on the market
distribution of existing products (in
other words, based on the range of
efficiencies and efficiency-level
‘‘clusters’’ that already exist on the
market). Using the design-option
approach, the efficiency levels
established for the analysis are
determined through detailed
engineering calculations and/or
computer simulations of the efficiency
improvements from implementing
specific design options that have been
identified in the technology assessment.
DOE may also rely on a combination of
these two approaches. For example, the
efficiency-level approach (based on
actual products on the market) may be
extended using the design-option
approach to interpolate to define ‘‘gap
fill’’ levels (to bridge large gaps between
other identified efficiency levels) and/or
to extrapolate to the ‘‘max-tech’’ level
(particularly in cases where the ‘‘maxtech’’ level exceeds the maximum
efficiency level currently available on
the market).
Although FER data exist in DOE’s
Compliance Certification Database
(‘‘CCD’’) for furnace fans currently
subject to efficiency standards, DOE has
determined through testing that for
many furnace fan models, the rated FER
values may not be representative of the
model’s actual performance. During
confidential manufacturer interviews,
several manufacturers confirmed that
they rate the FER of their furnace fan
products conservatively. Therefore, an
efficiency-level approach was not
possible because the FER ratings of
products currently available are largely
not representative of their actual
performance. Thus, DOE chose a designoption approach to identify efficiency
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levels for the analysis in this final
determination.
a. Baseline Efficiency
For each product class, DOE generally
selects a baseline model as a reference
point for each class, and measures
anticipated changes to the product
resulting from potential energy
conservation standards against the
baseline model. The baseline model in
each product class represents the
characteristics of products typical of
that class (e.g., capacity, physical size).
Generally, a baseline model is one that
just meets current energy conservation
standards, or, if no standards are in
place, the baseline is typically the mostcommon or least-efficient unit on the
market. For consumer furnace fans, the
energy conservation standard sets a
maximum energy usage requirement,
and, therefore, a baseline furnace fan’s
rated FER is just below or at the
maximum FER threshold.
DOE used baseline units for
comparison in several analyses,
including the engineering analysis, LCC
analysis, PBP analysis, and NIA. To
determine energy savings that will
result from an amended energy
conservation standard, DOE compared
energy use at each of the higher
efficiency levels to the energy
consumption of the baseline unit.
Similarly, to determine the changes in
price to the consumer that will result
from an amended energy conservation
standard, DOE compared the prices of
baseline units to the prices of units at
each higher efficiency level.
The identification of baseline units
requires establishing the baseline
efficiency level. In cases where there is
an existing standard, DOE defines
‘‘baseline units’’ as units with
efficiencies equal to the current Federal
energy conservation standards. For the
MH–NWO–NC furnace fan product
84001
class, which does not currently have
energy conservation standards, DOE
developed the baseline equation by
modifying the current energy
conservation standards for the NWO–
NC product class to account for the
lower ESP experienced by mobile home
units compared to other units.
Specifically, DOE multiplied the yintercept (382) by 0.75, which was the
conversion factor determined in the
analysis for the July 2014 Final Rule
that was previously used to calculate
the MH–NWG–NC baseline based on the
NWG–NC baseline.10
In the October 2023 NOPD, DOE used
the current energy conservation
standards for consumer furnace fans and
the developed equation for MH–NWO–
NC furnace fans, presented in Table
IV.4, as the baseline FER efficiency level
for each consumer furnace fan product
class, along with the typical
characteristics of a baseline unit.
TABLE IV.4—BASELINE EFFICIENCY LEVELS AND ASSOCIATED DESIGN OPTIONS FOR EACH PRODUCT CLASS
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Product class
Maximum FER
*
*
*
*
QMax
QMax
QMax
QMax
+
+
+
+
182
195
199
382
Design option
Non-weatherized, non-condensing gas furnace fan .............................
Non-weatherized, condensing gas furnace fan ....................................
Weatherized, non-condensing gas furnace fan ....................................
Non-weatherized, non-condensing oil furnace fan ...............................
0.044
0.044
0.044
0.071
........
........
........
........
Non-weatherized electric furnace fan/modular blower fan ...................
Manufactured home, non-weatherized, non-condensing gas furnace
fan.
Manufactured home, non-weatherized, condensing gas furnace fan ..
0.044 * QMax + 165 ........
0.071 * QMax + 222 ........
Manufactured home, non-weatherized electric furnace fan/modular
blower fan.
Manufactured home, non-weatherized, non-condensing oil furnace
fan.
0.044 * QMax + 101 ........
0.071 * QMax + 240 ........
0.071 * QMax + 287 ........
Products in the NWG–NC, NWG–C,
WG–NC, NWEF/NWMB, and MH–EF/
MB product classes are currently subject
to the standards set in the July 2014
Final Rule, in which the efficiency
levels adopted were understood at that
time to reflect models with CT–BPM
motors and multi-stage operation.
Products in the NWO–NC and MH–
NWG–NC product classes are currently
subject to standards set in the July 2014
Final Rule, in which the efficiency
levels adopted were understood to
correspond to the performance
associated with models including
improved PSC motors and single-stage
operation. Baseline products in the MH–
NWO–NC product class were also found
to correspond to performance associated
with models including improved PSC
motors and single-stage operation, based
on DOE’s market findings for mobile
home oil-fired units certified in DOE’s
CCD for consumer furnaces.
Many furnaces include multi-stage or
modulating heating controls. However,
based on current furnace fan market
data, as well as feedback received
during manufacturer interviews, it is
unclear if these features impact furnace
fan efficiency as measured by FER (see
section IV.A.2 of this document).
Therefore, DOE did not include the
costs of multi-stage or modulating
heating controls in the baseline design
(i.e., DOE’s MPC estimates reflect singlestage units). However, DOE did develop
separate cost values for multi-stage or
modulating heating controls that can be
applied to the above costs to represent
the addition of multi-stage or
modulating heating controls (see section
10 Chapter 5 of the TSD accompanying the July
2014 Final Rule includes additional details about
how this conversion factor was calculated. See
docket no. EERE–2010–BT–STD–0011.
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BPM motor w/forward-inclined impeller.
BPM motor w/forward-inclined impeller.
BPM motor w/forward-inclined impeller.
Improved PSC motor w/forward-inclined impeller.
BPM motor w/forward-inclined impeller.
Improved PSC motor w/forward-inclined impeller.
Improved PSC motor w/forward-inclined impeller.
BPM motor w/forward-inclined impeller.
Improved PSC motor w/forward-inclined impeller.
IV.B.2.b of this document). These
additional cost values are used in DOE’s
LCC and PBP analyses in order to
represent typical furnace fan cost
distributions.
In addition, the baseline motor
technology is either BPM or PSC,
depending on the product class.
Manufacturers may choose a CA–BPM
motor instead of a CT–BPM, despite its
relatively higher cost, to add comfortrelated benefits to their product. This
additional comfort may be marketed as
a premium feature. Therefore, DOE
included the cost of a CT–BPM motor in
the MPCs for furnace fans with BPM
motors. DOE also developed cost values
to represent the cost increase for CA–
BPM motors relative to CT–BPM motors
(see section IV.B.2.b of this document).
These values were applied in the LCC
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analysis to represent the distribution of
BPM blower motor technologies
expected on the market because,
although DOE is not differentiating
between CA–BPM motors and CT–BPM
motors in terms of furnace fan
efficiency, manufacturers and
consumers may consider CA–BPM
motors to be a premium feature that may
offer comfort-related consumer benefits.
In developing the cost-efficiency
relationship, teardowns of baseline
units were used as a reference point for
determining the cost-efficiency
relationship of units with lower (more
efficient) FERs. DOE compared the
design features incorporated into
products at the baseline efficiency to the
features of units with higher energy
efficiencies in order to determine the
changes in manufacturing, installation,
and operating costs that occur as FER
decreases.
DOE did not receive comments in
response to the baseline efficiency
levels used in the October 2023 NOPD.
Therefore, for this final determination,
DOE used the baseline efficiency levels
as presented in the October 2023 NOPD.
b. Intermediate Efficiency Levels
As noted, EPCA requires that any new
or amended energy conservation
standard be designed to achieve the
maximum improvement in energy
efficiency that is technologically
feasible and economically justified. (42
U.S.C. 6295(o)(2)(A))
In the October 2023 NOPD, DOE
analyzed intermediate efficiency levels
for NWO–NC, MH–NWG–NC, MH–
NWG–C, and MH–NWO–NC classes of
consumer furnace fans. 88 FR 69826,
69840 (Oct. 6, 2023). As discussed in
section IV.B.1.c of this document, DOE
did not identify any efficiency levels
between baseline and max-tech for the
NWG–NC, NWG–C, WG–NC, NWEF/
NWMB, and MH–EF/MB classes. The
intermediate efficiency levels identified
are representative of efficiency levels
where major technological changes
occur (i.e., replacing PSC motors with
BPM motors). As discussed in section
IV.B.1.a of this document, DOE has
found that CT–BPM motors and CA–
BPM motors have comparable impacts
on FER ratings, and DOE has, therefore,
only analyzed a single efficiency level
reflecting the implementation of BPM
motors. In the 2014 Final Rule (79 FR
38130, 38159), DOE used the
assumption of a 12-percent reduction in
FER for improved PSC motors and a 46percent reduction in FER for models
with a CT–BPM and multi-staging from
the baseline to calculate a 39-percent
reduction in FER from improved PSC
(the current baseline) to CT–BPM with
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multi-staging. The 39-percent reduction
in FER is implemented into the current
analysis to represent the reduction in
FER from improved PSC to a model
with a CT–BPM (regardless of staging)
because DOE decided not to include
staging as a technology option that
improves FER.
In commenting on the October 2023
NOPD, the Joint Advocates
recommended that DOE gather
additional information about BPM
motor efficiency and analyze an
efficiency level with improved (i.e.,
higher-efficiency) BPM motors. The
Joint Advocates commented that, based
on conversations with motor
manufacturers, more-efficient BPM
motors exist in the furnace fan market
and would improve furnace fan
efficiency. (Joint Advocates, No. 31 at p.
3)
In response, as discussed in section
IV.A.2 of this document, DOE does not
currently have the data necessary to
determine the relationship between
improved BPM motor efficiency and
furnace fan efficiency. Therefore,
although DOE continued to analyze
BPM motors as a technology that
improves FER, the Department did not
analyze an efficiency level based on
improved BPM motor efficiency
(relative to the BPM motor efficiency
identified in the October 2023 NOPD)
for this final determination.
c. Maximum Technology (‘‘Max-Tech’’)
Efficiency Levels
As part of its analysis, DOE identifies
the ‘‘maximum available’’ efficiency
level, representing the highest-efficiency
unit currently available on the market.
DOE also defines a ‘‘max-tech’’
efficiency level, representing the
maximum theoretical efficiency that can
be achieved through the application of
all available technology options retained
from the screening analysis. In many
cases, the max-tech efficiency level is
not commercially available because it is
not currently economically feasible.
In the October 2023 NOPD, DOE
identified the max-tech design for all
consumer furnace fan product types as
incorporating a BPM motor and a
backward-inclined impeller. 88 FR
69826, 69840 (Oct. 6, 2023). BPM
motors are described in sections IV.B.1.a
and IV.B.1.b of this document. For
furnace fan models that use PSC motors,
BPM motors can offer an improvement
in efficiency and reduce FER.
Backward-inclined impellers, in
comparison to forward-inclined
impellers (which are used in the
majority of furnace fans on the market),
have been found to have a higher
efficiency under certain operating
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conditions. DOE has used the same
assumptions about the percent
reduction in FER associated with
implementing backward-inclined
impellers as in the July 2014 Final Rule
(i.e., a 10-percent reduction in FER
compared to models that include
forward-inclined impellers). 79 FR
38130, 38159 (July 3, 2014).
In response to the October 2023
NOPD, the Joint Advocates encouraged
DOE to investigate the most efficient
furnace fans currently available on the
market that exceed DOE’s max-tech
level. The commenters argued that there
are many furnace fan models across a
range of airflows in the major product
classes that are more efficient than EL
1. The Joint Advocates added that there
are many NWG–C furnace fans in the
CCD that exceed the max-tech level by
more than 10 percent and do not appear
to use backward-inclined impeller
technology. The Joint Advocates further
stated it is unlikely that the CCD
overstates the efficiencies of these fans,
as they are often rated conservatively.
(Joint Advocates, No. 31 at p. 2)
In response, DOE assessed the furnace
fan entries in the CCD that are rated at
a lower FER than would be required by
the max-tech efficiency level and found
that these fans used a variety of motor
technologies, staging technologies, and
controls. DOE was unable to identify a
design option that captured the
technologies used in these units to
develop an additional efficiency level.
DOE notes that technologies such as
housing design modifications and
airflow design paths could allow the
identified furnace fans to achieve FER
ratings below those prescribed by the
max-tech efficiency levels. However, as
discussed in section IV.A.4 of this
document, these technology options
were screened out due to adverse
impacts on product utility. Therefore,
for this final determination, DOE
concludes that the max-tech efficiency
levels, as presented in the October 2023
NOPD, accurately reflect the maximum
possible efficiency levels using the
technology options remaining after the
screening analysis.
d. Summary of Efficiency Levels
Analyzed
The FER efficiency levels and
associated technologies expected to be
used to increase energy efficiency above
the baseline levels for each class of
consumer furnace fans are presented in
Table IV.5 through Table IV.13,
respectively.
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84003
TABLE IV.5—EFFICIENCY LEVELS AND TECHNOLOGIES USED AT EACH EFFICIENCY LEVEL FOR NWG–NC FANS
EL
FER equation
Description of technologies typically incorporated
0—Baseline ..................................
1—Max-tech .................................
0.044 * QMax + 182 ......................
0.04 * QMax + 164 ........................
BPM motor w/forward-curved impeller ...................
BPM motor w/backward-inclined impeller ...............
Percentage
reduction in FER
from baseline
N/A
10
TABLE IV.6—EFFICIENCY LEVELS AND TECHNOLOGIES USED AT EACH EFFICIENCY LEVEL FOR NWG–C FANS
EL
FER equation
Description of technologies typically incorporated
0—Baseline ..................................
1—Max-tech .................................
0.044 * QMax + 195 ......................
0.04 * QMax + 176 ........................
BPM motor w/forward-curved impeller ...................
BPM motor w/backward-inclined impeller ...............
Percentage
reduction in FER
from baseline
N/A
10
TABLE IV.7—EFFICIENCY LEVELS AND TECHNOLOGIES USED AT EACH EFFICIENCY LEVEL FOR WG–NC FANS
EL
FER equation
Description of technologies typically incorporated
0—Baseline ..................................
1—Max-tech .................................
0.044 * QMax + 199 ......................
0.04 * QMax + 179 ........................
BPM motor w/forward-curved impeller ...................
BPM motor w/backward-inclined impeller ...............
Percentage
reduction in FER
from baseline
N/A
10
TABLE IV.8—EFFICIENCY LEVELS AND TECHNOLOGIES USED AT EACH EFFICIENCY LEVEL FOR NWEF/NWMB FANS
EL
FER equation
Description of technologies typically incorporated
0—Baseline ..................................
1—Max-tech .................................
0.044 * QMax + 165 ......................
0.04 * QMax + 149 ........................
BPM motor w/forward-curved impeller ...................
BPM motor w/backward-inclined impeller ...............
Percentage
reduction in FER
from baseline
N/A
10
TABLE IV.9—EFFICIENCY LEVELS AND TECHNOLOGIES USED AT EACH EFFICIENCY LEVEL FOR MH–EF/MB FANS
EL
FER equation
Description of technologies typically incorporated
0—Baseline ..................................
1—Max-tech .................................
0.044 * QMax + 101 ......................
0.04 * QMax + 91 ..........................
BPM motor w/forward-curved impeller ...................
BPM motor w/backward-inclined impeller ...............
Percentage
reduction in FER
from baseline
N/A
10
TABLE IV.10—EFFICIENCY LEVELS AND TECHNOLOGIES USED AT EACH EFFICIENCY LEVEL FOR MH–NWG–NC FANS
EL
FER equation
Description of technologies typically incorporated
0—Baseline ..................................
1 ...................................................
2—Max-tech .................................
0.071 * QMax + 222 ......................
0.044 * QMax + 137 ......................
0.04 * QMax + 123 ........................
Improved PSC motor ..............................................
BPM motor w/forward-curved impeller ...................
BPM motor w/backward-inclined impeller ...............
Percentage
reduction in FER
from baseline
N/A
39
45
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TABLE IV.11—EFFICIENCY LEVELS AND TECHNOLOGIES USED AT EACH EFFICIENCY LEVEL FOR MH–NWG–C FANS
EL
FER equation
Description of technologies typically incorporated
0—Baseline ..................................
1 ...................................................
2—Max-tech .................................
0.071 * QMax + 240 ......................
0.044 * QMax + 148 ......................
0.04 * QMax + 133 ........................
Improved PSC motor ..............................................
BPM motor w/forward-curved impeller ...................
BPM motor w/backward-inclined impeller ...............
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Percentage
reduction in FER
from baseline
N/A
39
45
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Federal Register / Vol. 89, No. 202 / Friday, October 18, 2024 / Rules and Regulations
TABLE IV.12—EFFICIENCY LEVELS AND TECHNOLOGIES USED AT EACH EFFICIENCY LEVEL FOR NWO–NC FANS
EL
FER equation
Description of technologies typically incorporated
0—Baseline ..................................
1 ...................................................
2—Max-tech .................................
0.071 * QMax + 382 ......................
0.044 * QMax + 236 ......................
0.04 * QMax + 212 ........................
Improved PSC motor ..............................................
BPM motor w/forward-curved impeller ...................
BPM motor w/backward-inclined impeller ...............
Percentage
reduction in FER
from baseline
N/A
39
45
khammond on DSKJM1Z7X2PROD with RULES3
TABLE IV.13—EFFICIENCY LEVELS AND TECHNOLOGIES USED AT EACH EFFICIENCY LEVEL MH–NWO–NC FANS
EL
FER equation
Description of technologies typically incorporated
0—Baseline ..................................
1 ...................................................
2—Max-tech .................................
0.071 * QMax + 287 ......................
0.044 * QMax + 176 ......................
0.04 * QMax + 158 ........................
Improved PSC motor ..............................................
BPM motor w/forward-curved impeller ...................
BPM motor w/backward-inclined impeller ...............
2. Cost Analysis
The cost analysis portion of the
engineering analysis is conducted using
one or a combination of cost
approaches. The selection of cost
approach depends on a suite of factors,
including the availability and reliability
of public information, characteristics of
the regulated product, and the
availability and timeliness of
purchasing the product on the market.
The cost approaches generally used by
DOE are summarized as follows:
b Physical teardowns: Under this
approach, DOE physically dismantles
commercially-available products,
component-by-component, to develop a
detailed bill of materials for the
products.
b Catalog teardowns: In lieu of
physically deconstructing products,
DOE identifies each component using
parts diagrams (available from
manufacturer websites or appliance
repair websites, for example) to develop
the bill of materials for the product.
b Price surveys: If neither a physical
nor catalog teardown is feasible (e.g., for
tightly integrated products such as
fluorescent lamps, which are infeasible
to disassemble and for which parts
diagrams are unavailable), costprohibitive, or otherwise impractical
(e.g., large commercial boilers), DOE
conducts price surveys using publiclyavailable pricing data published on
major online retailer websites and/or by
soliciting prices from distributors and
other commercial channels.
In the October 2023 NOPD, DOE
conducted the cost analysis using a
combination of physical and catalog
teardowns to assess how manufacturing
costs change with increased product
efficiency. 88 FR 69826, 69844 (Oct. 6,
2023). DOE estimated the MPC
associated with each efficiency level to
characterize the cost-efficiency
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relationship of improving consumer
furnace fan performance. The MPC
estimates are not for the entire HVAC
product. Because consumer furnace fans
are a component of the HVAC product
into which they are integrated, the MPC
estimates include costs only for the
components of the HVAC product that
impact FER. Id.
Products were selected for physical
teardown analysis that have
characteristics of typical products on
the market near a representative input
capacity of 80,000 Btu/h for the NWG–
NC, NWG–C, WG–NC, NWEF/NWMB,
MH–NWG–NC, MH–NWG–C, MH–EF/
MB, and MH–WG product classes and
105,000 Btu/h for the NWO–NC and
MH–NWO–NC product classes
(determined based on market data and
discussions with manufacturers).
Selections spanned a range of FER
efficiency levels and designs and
included most manufacturers. The
resulting bill of materials provides the
basis for the MPC estimates for products
at various efficiency levels spanning the
full range of efficiencies from the
baseline to max-tech.
To account for manufacturers’ nonproduction costs and profit margin, DOE
applies a non-production cost multiplier
(the manufacturer markup) to the MPC.
The resulting manufacturer selling price
(‘‘MSP’’) is the price at which the
manufacturer distributes a unit into
commerce. DOE developed an average
manufacturer markup by examining the
annual Securities and Exchange
Commission (‘‘SEC’’) 10–K reports filed
by publicly-traded manufacturers
primarily engaged in HVAC
manufacturing and whose combined
product range includes consumer
furnace fans. DOE refined its
understanding of manufacturer markups
by using information obtained during
manufacturer interviews. The
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Percentage
reduction in FER
from baseline
N/A
39
45
manufacturer markups were used to
convert the MPCs into MSPs. Further
information on this analytical
methodology is presented in the
following subsections.
a. Teardown Analysis
For the October 2023 NOPD, to
assemble bills of materials (‘‘BOMs’’)
and to calculate manufacturing costs for
the different components in consumer
furnace fans, multiple units were
disassembled into their base
components, and DOE estimated the
materials, processes, and labor required
to manufacture each individual
component, a process referred to as a
‘‘physical teardown.’’ Using the data
gathered from the physical teardowns,
each component was characterized
according to its weight, dimensions,
material, quantity, and the
manufacturing processes used to
fabricate and assemble it.
For supplementary catalog teardowns,
product data were gathered, such as
dimensions, weight, and design features
from publicly-available information
such as manufacturer catalogs. Such
‘‘virtual teardowns’’ allowed DOE to
estimate the major physical differences
between a product that was physically
disassembled and a similar product that
was not. For this final determination,
data from a total of 61 physical and
virtual teardowns of consumer furnace
fans were used to calculate industry
MPCs in the engineering analysis.
The models selected for teardown in
each product class represented
manufacturers with large market shares
in the product classes for which their
teardown units are categorized.
Whenever possible, DOE examined
multiple models from a given
manufacturer that capture different
design options and used them as direct
points of comparison. DOE examined
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products with PSC, CT–BPM, and CA–
BPM indoor blower motors, as well as
products using single-stage, two-stage,
and modulating combustion systems. As
further discussed in section IV.B.2.b of
this document, cost values were
developed for some of these
technologies to estimate the
manufacturing cost of changing designs
from one technology to another (i.e.,
using a CA–BPM instead of a CT–BPM,
or two-stage combustion instead of
single-stage combustion).
As described in Chapter 5 of the
November 2022 Preliminary Analysis
TSD, DOE found that MPC did not differ
significantly across product classes at a
given efficiency level and given
production volume because
manufacturers use similar components.
Therefore, in this analysis, DOE used
teardowns of non-weatherized gas and
mobile home gas furnaces to represent
all high-volume product classes,
including NWG–NC, NWG–C, WG–NC,
NWEF/NWMB, and MH–EF/MB, while
teardowns of non-weatherized oil units
were used for the analysis of the NWO–
NC and MH–NWO–NC product classes.
b. Cost Estimation Method
For the October 2023 NOPD, the costs
of individual models were estimated
using the content of the BOMs (i.e.,
relating to materials, fabrication, labor,
and all other aspects that make up a
production facility) to generate MPCs.
The resulting MPCs include costs such
as overhead and depreciation, in
addition to materials and labor costs.
DOE collected information on labor
rates, tooling costs, raw material prices,
and other factors to use as inputs into
the cost estimates. For purchased parts,
DOE estimates the purchase price based
on volume-variable price quotations and
detailed discussions with manufacturers
and component suppliers. Furnace fans
are a component of HVAC products that
include other products not associated
with the cost and/or efficiency of the
furnace fan. Therefore, DOE focused its
84005
engineering analysis on the components
that compose the furnace fan assembly,
including:
• Fan motor and integrated controls
(as applicable);
• HVAC product control boards;
• Impellers;
• Single-staging or multi-staging
components and controls;
• Fan housing, and
• Components used to direct or guide
airflow.
For purchased parts, DOE estimated
the purchase prices paid to the original
equipment manufacturers (‘‘OEMs’’) of
these parts based on discussions with
manufacturers during confidential
interviews. Whenever possible, DOE
obtained price quotes directly from the
component suppliers used by furnace
fan manufacturers whose products were
examined in the engineering analysis.
DOE determined that the components in
Table IV.14 are generally purchased
from outside suppliers.
TABLE IV.14—PURCHASED FURNACE FAN COMPONENTS
Assembly
Purchased sub-assemblies or components
Fan assembly .....................................................
Fan motor.
Motor capacitor (when applicable).
Impeller.
Primary control board (‘‘PCB’’).
Multi-staging components (when applicable).
Controls ...............................................................
For parts fabricated in-house, the
costs of underlying ‘‘raw’’ materials are
determined based on manufacturer
interviews, quotes from suppliers, and
secondary research. Past results are
updated periodically and/or inflated to
present-day prices using indices from
resources such as MEPS International,11
PolymerUpdate,12 the U.S. Geological
Survey (‘‘USGS’’),13 and the U.S. Bureau
of Labor Statistics (‘‘BLS’’).14 The prices
of the underlying raw metals (e.g., tube,
sheet metal) are estimated on the basis
of five-year averages spanning from
2018 through 2022 to smooth out spikes
in demand. For non-metal raw material
prices (e.g., plastic resins, insulation
materials), DOE used prices based on
current market data, rather than a five-
year average, because non-metal raw
materials typically do not experience
the same level of price volatility as
metal raw materials.
Certain factory parameters—such as
fabrication rates, labor rates, and
wages—also affect the cost of each unit
produced. DOE factory parameter
assumptions were based on internal
expertise and manufacturer feedback.
Table IV.15 lists the factory parameter
assumptions used for both high-volume
and low-volume manufacturers. For the
engineering analysis, these factory
parameters, including production
volume, are the same at every efficiency
level. The production volume used at
each efficiency level corresponds with
the average production volume per
manufacturer, if 100 percent of all units
manufactured were at that efficiency
level. These assumptions are
generalized to represent typical
production and are not intended to
model a specific factory. For the NWG–
NC, NWG–C, WG–NC, NWEF/NWMB,
MH–NWG–NC, MH–NWG–C, and MH–
EF/MB product classes, high production
volume parameters were assumed due
to these classes having generally high
production volumes or using enough of
the same major components as other
high production volume classes. For
NWO–NC and MH–NWO product
classes, low production parameters were
assumed.
khammond on DSKJM1Z7X2PROD with RULES3
TABLE IV.15—FACTORY PARAMETER ASSUMPTIONS
Parameter
High-volume furnace
fan estimate
Actual Annual Production Volume (units/year) .......................................................................
1,500,000 .......................
11 For more information on MEPS International,
please visit www.mepsinternational.com/gb/en (last
accessed March 25, 2024).
12 For more information on PolymerUpdate,
please visit www.polymerupdate.com (last accessed
March 25, 2024).
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13 For more information on USGS metal price
statistics, please visit www.usgs.gov/centers/
national-minerals-information-center/commoditystatistics-and-information (last accessed March 25,
2024).
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Low-volume furnace fan
estimate
5,000.
14 For more information on the BLS producer
price indices, please visit www.bls.gov/ppi/ (last
accessed March 25, 2024).
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TABLE IV.15—FACTORY PARAMETER ASSUMPTIONS—Continued
Parameter
High-volume furnace
fan estimate
Purchased Parts Volume ........................................................................................................
Workdays Per Year (days) .....................................................................................................
Assembly Shifts Per Day (shifts) ............................................................................................
Fabrication Shifts Per Day (shifts) ..........................................................................................
Fabrication Labor Wages ($/h) ...............................................................................................
Assembly Labor Wages ($/h) .................................................................................................
Length of Shift (hr) ..................................................................................................................
Average Equipment Installation Cost (% of purchase price) .................................................
Fringe Benefits Ratio ..............................................................................................................
Indirect to Direct Labor Ratio .................................................................................................
Average Scrap Recovery Value .............................................................................................
Worker Downtime ...................................................................................................................
Building Life (in years) ............................................................................................................
Burdened Assembly Labor Wage ($/h) ..................................................................................
Burdened Fabrication Labor Wage ($/h) ................................................................................
Supervisor Span (workers/supervisor) ...................................................................................
Supervisor Wage Premium (over fabrication and assembly wage) .......................................
500,000 units/year .........
250 .................................
2 .....................................
2 .....................................
16 ...................................
16 ...................................
8 .....................................
10% ................................
50% ................................
33% ................................
30% ................................
10% ................................
25 ...................................
24 ...................................
24 ...................................
25 ...................................
30% ................................
Constant-Airflow BPM Blower Motor
Cost Value
As discussed in section IV.B.1.a of
this document, for the NWG–NC, NWG–
C, WG–NC, NWEF/NWMB, and MH–
WF/MB product classes, the current
baseline motor technology is a BPM
motor, and specifically a CT–BPM
motor. DOE’s research suggests that the
predominant BPM indoor blower motors
sold on the market today are either a
constant-torque or a constant-airflow
design. Both types of motors rely on
electronic variable-speed motor systems
that are typically mounted in an
external chassis to the back of the
motor. CA–BPM motors utilize feedback
control to adjust torque based on ESP in
order to maintain a desired airflow. This
differentiates them from CT–BPM
motors that will maintain torque and
likely decrease airflow output in
environments with high ESPs.
Additionally, CA–BPM motors use
feedback control to vary their output to
maintain pre-programmed airflows.
DOE has found that there are no
significant differences in measured FER
performance between furnace fans using
CA–BPM and CT–BPM motors;
however, CA–BPM motors are
sometimes chosen for other benefits,
such as increased consumer comfort.
Low-volume furnace fan
estimate
5,000 units/year.
250.
1.
2.
16.
16.
8.
10%.
50%.
33%.
30%.
10%.
25.
24.
24.
25.
30%.
CA–BPM fan motors typically cost more
than CT–BPM motors while not
improving FER. Therefore, as discussed
in section IV.B.1.a of this document,
DOE considered the baseline design to
include CT–BPM motors for the NWG–
NC, NWG–C, WG–NC, NWEF/NWMB,
and MH–EF/MB classes. However, to
better represent costs to consumers,
DOE has developed cost values for CA–
BPMs that are applied in the LCC
analysis to a portion of furnace fan
installations. Table IV.16 shows the cost
difference between CT–BPM and CA–
BPM motors for high-volume and lowvolume product classes.
TABLE IV.16—INCREMENTAL COST DIFFERENCE FOR BPM MOTORS
Incremental cost increase
for CT–BPM to CA–BPM
(2022$)
Product class
NWG–C, NWG–NC, WG–NC, NWEF/NWMB, MH–NWG–NC, MH–NWG–C, and MH–EF/MB ..............................
NWO–NC, MH–NWO–NC .........................................................................................................................................
khammond on DSKJM1Z7X2PROD with RULES3
Multi-Stage Furnace
As discussed in section IV.A.2 of this
document, DOE has identified a number
of furnace fans in two-stage and
modulating furnaces that are rated at the
same relative FER as single-stage
furnaces. DOE has determined that
consumers choose to purchase multistage products for the additional
thermal comfort offered by furnaces
with multiple stages of heating output.
During teardowns, DOE examined
multi-stage furnace designs to analyze
the production cost differential for
manufacturers to switch from singlestage to two-stage or modulating
combustion. DOE determined a marketshare weighted-average marginal cost
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increase of $21.07 for the NWG–C,
NWG–NC, WG–NC, NWEF/NWMB,
MH–NWG–NC, MH–NWG–C, and MH–
EF/MB classes to change a furnace from
a single-stage to a two-stage design. DOE
determined that oil units with multistaging were rare and, thus, not
representative of the market, so DOE did
not analyze the cost increase of multistage burners for the NWO–NC and
MH–NWO–NC product classes. Where
applicable, the additional cost to change
to a two-stage furnace includes the
added cost of a two-stage gas valve, a
two-speed inducer assembly, an
additional pressure switch, and
additional controls and wiring. As with
the blower motor costs discussed
previously, the additional cost of a
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multi-stage burner is accounted for in
the LCC analysis based on the market
penetration of such designs for furnaces.
Scaling to Alternative Input Capacities
For the October 2023 NOPD, DOE also
developed equations to scale the MPC
results at the representative capacity to
the full range of input capacities
available on the market for each motor
type. DOE performed regression
analyses on the discrete MPCs for each
teardown and their respective input
capacities—which spanned a range of
capacities and airflows and
encompassed a range of motor sizes—to
generate an equation for each motor
technology that reflects the relationship
between these parameters. These
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parameters were derived separately for
high-volume (NWG–C, NWG–NC, MH–
NWG–NC, MH–NWG–C, and WG–NC)
and low-volume (NWO–NC and MH–
NWO–NC) product classes. These
equations, which are presented in Table
IV.17, are used in the LCC analysis (see
section IV.E of this document) to
analyze the impacts on furnace fans
over the full range of input capacities.
To estimate the MPC at a given input,
first the appropriate adder is calculated
84007
using the equation and then the result
added to or subtracted from (as
applicable) the MPC at the
representative input capacity.
TABLE IV.17—EQUATIONS FOR SCALING MPCS TO ADDITIONAL INPUT CAPACITIES
Input Capacity MPC Scaling Equation: MPC Change = Slope * (Input Capacity (kBtu/h)¥Representative Capacity (kBtu/h))
NWGF–C, NWGF–NC,
MH–NWGF–NC,
MH–NWGF–C, WGF–NC
Motor technology .......................................................................................................................
PSC ............................................................................................................................................
Constant-torque BPM ................................................................................................................
Constant-airflow BPM ................................................................................................................
Backward-Inclined Impellers
For the max-tech efficiency levels, in
the October 2023 NOPD, DOE estimated
the cost to manufacture a backwardinclined impeller by using manufacturer
feedback along with photographs and
specifications found in research reports
to determine cost model inputs to
estimate the MPCs of the backwardinclined impeller. 88 FR 69826, 69847
(Oct. 6, 2023). These costs were scaled
to different capacities by evaluating the
impact of the backward-inclined
impeller on the overall furnace system,
depending on the average cabinet width
at that capacity. DOE estimated the
manufacturing cost of implementing a
backward-inclined impeller and
compared it to the average cost of using
the forward-inclined impellers that are
Slope
0.0650
0.1395
0.1603
NWOF–NC and
MH–NWOF–NC
Slope
0.7031
0.6272
1.0069
ubiquitous in furnace fans currently on
the market to determine the incremental
increase in MPC associated with
implementing backward-inclined
impellers as compared to forwardinclined impellers. The cost increases
for backward-inclined impellers at each
capacity were applied at the max-tech
level to estimate the MPCs and are
outlined in Table IV.18.
TABLE IV.18—BACKWARD-INCLINED IMPELLER MPC INCREASES
Input capacity
(kBtu/h)
High volume
(2022$)
Low volume
(2022$)
40
60
80
100
120
3. Cost-Efficiency Results
The results of the October 2023 NOPD
engineering analysis are the MPCs for
each furnace fan product class analyzed
at each FER efficiency level (and
associated design option), resulting in a
cost-efficiency relationship. The costefficiency results are shown in tabular
form in Table IV.19 through Table IV.21
in the form of efficiency versus MPC.
(QMax is the airflow, in cfm, at the
28.60
34.93
37.21
55.18
59.09
maximum airflow-control setting
measured using the DOE test
procedure.) As described in section
IV.B.2.b of this document, the MPC
presented is not for the entire HVAC
product, because furnace fans are a
component of the HVAC product in
which they are integrated.
As discussed in section IV.B.2.b of
this document, separate cost values
were developed for constant-airflow
BPM motors and multi-staging because
34.15
41.71
44.43
65.89
70.56
these premium design elements could
add comfort or provide other benefits
but were not incorporated as design
options into efficiency levels for furnace
fans used in this analysis.
DOE used the cost-efficiency curves
from the engineering analysis as an
input to the LCC analysis to determine
the added price of the more-efficient
furnace fan components in HVAC
equipment sold to the customer (see
section IV.E of this document).
TABLE IV.19—COST-EFFICIENCY RESULTS BY PRODUCT CLASS—NWG–NC, NWG–C, WGF–NC, NWEF/NWMB, AND
MH–EF/MB
Efficiency level
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Design option
MPC ...................................................................
Baseline
EL 1
BPM motor
BPM motor + backward-inclined impeller
$108.06 ............................................................
Product class .....................................................
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TABLE IV.19—COST-EFFICIENCY RESULTS BY PRODUCT CLASS—NWG–NC, NWG–C, WGF–NC, NWEF/NWMB, AND
MH–EF/MB—Continued
Efficiency level
Design option
NWG–NC ...........................................................
NWG–C ..............................................................
WG–NC ..............................................................
NWEF/NWMB ....................................................
MH–EF/MB .........................................................
0.044
0.044
0.044
0.044
0.044
*
*
*
*
*
QMax
QMax
QMax
QMax
QMax
+
+
+
+
+
Baseline
EL 1
BPM motor
BPM motor + backward-inclined impeller
182
195
199
165
101
..........................................
..........................................
..........................................
..........................................
..........................................
0.04
0.04
0.04
0.04
0.04
*
*
*
*
*
QMax
QMax
QMax
QMax
QMax
+
+
+
+
+
164.
176.
179.
149.
91.
TABLE IV.20—COST-EFFICIENCY RESULTS BY PRODUCT CLASS—MH–NWG–NC AND MH–NWG–C
Efficiency level
Design option
MPC ...............................................
Baseline
EL 1
EL 2
Improved PSC
BPM motor
BPM motor + backward-inclined
impeller
$82.39 ...........................................
$108.06 .........................................
Product class .................................
MH–NWG–NC ...............................
MH–NWG–C ..................................
$136.13.
Maximum allowable FER equation
0.071 * QMax + 222 ......................
0.071 * QMax + 240 ......................
0.044 * QMax + 137 ......................
0.044 * QMax + 148 ......................
0.04 * QMax + 123.
0.04 * QMax + 133.
TABLE IV.21—COST-EFFICIENCY RESULTS BY PRODUCT CLASS—NWO–NC AND MH–NWO–NC
Efficiency level
Design option
MPC ...............................................
Baseline
EL 1
EL 2
Improved PSC
BPM motor
BPM motor + backward-inclined
impeller
$195.61 .........................................
$216.95 .........................................
Product Class ................................
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NWO–NC .......................................
MH–NWO–NC ...............................
Maximum allowable FER equation
0.071 * QMax + 382 ......................
0.071 * QMax + 287 ......................
In commenting on the October 2023
NOPD, Lennox stated that equipment
costs have increased since the most
recent furnace fans standards went into
effect in 2019. (Lennox, No. 30 at pp. 1–
3) The commenter argued that
consumers are struggling to afford new
furnace equipment due to inflation and
supply-chain issues. Lennox stated that
this makes increasing furnace fan costs
through standards particularly illadvised, and Lennox supported the
NOPD’s conclusion that amended
standards are not appropriate. (Id.)
In response, DOE notes that changes
in equipment costs have been taken into
account in the engineering analysis for
this final determination. As discussed in
section IV.B.2.b of this document, DOE
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0.044 * QMax + 236 ......................
0.044 * QMax + 176 ......................
gathered price quotations for purchased
parts from major suppliers at different
production volumes during
manufacturer interviews that were
conducted after the standards went into
effect in 2019. For parts produced inhouse, metal raw material prices are
estimated on the basis of five-year
averages, spanning from 2018 through
2022, which includes changes since the
2019 standards went into effect. These
material costs are captured in the costefficiency results and, in turn, are
reflected in the LCC and PBP analyses,
which are outlined in section IV.E of
this document.
In this final determination DOE
maintained the same cost analysis as
that used for the October 2023 NOPD.
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0.04 * QMax + 212.
0.04 * QMax + 158.
As a result, the cost-efficiency
relationships used for this final
determination are the same as those
presented in the October 2023 NOPD.
C. Markups Analysis
The markups analysis develops
appropriate markups (e.g., distributor
markups, retailer markups, contractor
markups) in the distribution chain and
sales taxes to convert the MSP estimates
derived in the engineering analysis to
consumer prices, which are then used in
the LCC and PBP analyses. At each step
in the distribution channel, companies
mark up the price of the product to
cover business costs and profit margin.
As part of the analysis, DOE identifies
key market participants and distribution
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channels. As in the October 2023 NOPD,
DOE used the same distribution
channels for furnace fans as it used for
furnaces in the recent energy
conservation standards rulemaking for
those products. DOE believes that this is
an appropriate approach because the
vast majority of the furnace fans covered
in this rulemaking are a component of
a furnace. DOE has concluded that there
is insufficient evidence of a replacement
market for furnace fans to establish a
separate distribution channel on that
basis.
DOE developed baseline and
incremental markups for each actor in
the distribution chain. Baseline
markups are applied to the price of
products with baseline efficiency, while
incremental markups are applied to the
difference in price between baseline and
higher-efficiency models (the
incremental cost increase). The
incremental markup is typically less
than the baseline markup and is
designed to maintain similar per-unit
operating profit before and after new or
amended standards.15
To estimate average baseline and
incremental markups, DOE relied on
several sources, including: (1) the
HARDI 2013 Profit Report (i.e., for
wholesalers), and (2) U.S. Census
Bureau 2017 Economic Census data on
the residential and commercial building
construction industry (i.e., for general
contractors, mechanical contractors, and
mobile home manufacturers). In
addition, DOE used the 2005 Air
Conditioning Contractors of America’s
(‘‘ACCA’s’’) financial analysis on the
heating, ventilation, air-conditioning,
and refrigeration contracting industry to
disaggregate the mechanical contractor
markups into replacement and new
construction markets. DOE also used
various sources for the derivation of the
mobile home dealer markups (see
chapter 6 of the November 2022
Preliminary Analysis TSD).
DOE derived State and local taxes
from data provided by the Sales Tax
Clearinghouse.16 These data represent
weighted averages that include county
and city rates. DOE applied the State
sales taxes to match the State-level
15 Because the projected price of standardscompliant products is typically higher than the
price of baseline products, using the same markup
for the incremental cost and the baseline cost would
result in higher per-unit operating profit. While
such an outcome is possible, DOE maintains that in
markets that are reasonably competitive it is
unlikely that standards would lead to a sustainable
increase in profitability in the long run.
16 Sales Tax Clearinghouse, Inc., State Sales Tax
Rates Along With Combined Average City and
County Rates (Jan. 4, 2023) (Available at:
www.thestc.com/STrates.stm) (last accessed June
28, 2024).
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markups for wholesalers and
mechanical and general contractors.
DOE did not receive comments
regarding markups in response to the
October 2023 NOPD. Chapter 6 of the
November 2022 Preliminary Analysis
TSD provides details on DOE’s
development of markups for consumer
furnace fans.
D. Energy Use Analysis
The purpose of the energy use
analysis is to determine the annual
energy consumption of consumer
furnace fans at different efficiencies in
representative U.S. homes and
commercial buildings, and to assess the
energy savings potential of increased
consumer furnace fan efficiency. The
energy use analysis estimates the range
of energy use of the subject products in
the field (i.e., as the products are
actually used by consumers). The
energy use analysis provides the basis
for other analyses DOE performed,
particularly assessments of the potential
energy savings and the savings in
consumer operating costs that could
result from adoption of amended or new
standards.
For the October 2023 NOPD, DOE
primarily used data from the U.S.
Energy Information Administration’s
(‘‘EIA’s’’) 2015 Residential Energy
Consumption Survey (‘‘RECS 2015’’) to
establish a reasonable range of energy
consumption for consumer furnace fans.
RECS 2015 is a national sample survey
of housing units that collects statistical
information on the consumption of and
expenditures for energy in housing
units, along with data on energy-related
characteristics of the housing units and
occupants. RECS 2015 has a sample size
of 5,686 housing units and was
constructed by EIA to be a national
representation of the household
population in the United States. DOE
also considered the use of consumer
furnace fans in commercial
applications, based on characteristics
from EIA’s most recent 2012
Commercial Building Energy
Consumption Survey (‘‘CBECS 2012’’)
for a subset of building types that use
consumer furnace fans covered by a
potential standard. DOE utilized
additional data sources to refine the
development of a representative
population of buildings for each furnace
fan product class, as detailed in chapter
7 of the November 2022 Preliminary
Analysis TSD.
EIA recently published the microdata
for the 2020 edition of RECS.17 To
17 Energy Information Administration (EIA), 2020
Residential Energy Consumption Survey (RECS)
(Available at: www.eia.gov/consumption/
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84009
assess the impact of using RECS 2020,
DOE compared the LCC consumer
sample in the July 2022 Furnace NOPR,
which used RECS 2015, to the consumer
sample used in the December 2023
Furnace Final Rule consumer sample,
which used RECS 2020. DOE assumed
that changes in annual energy heating
use between the two RECS editions
serves as a reasonable proxy for the
relative change in consumer furnace
fans energy use. As can be seen by
comparing Table 7.4.1 of the TSD for the
July 2022 Furnace NOPR and Table
7.4.1 of the TSD for the December 2023
Furnace final rule, the estimated average
annual energy consumption by region
and efficiency level is similar between
the two versions of RECS for households
with furnaces, with RECS 2020 showing
slightly lower energy consumption.
Given the correlation in usage between
furnaces and furnace fans and given that
the estimated furnace energy use
declines when updating to RECS 2020,
updating the consumer sample to RECS
2020 would not alter the conclusions of
this final determination. Therefore, DOE
continued to use RECS 2015 as the basis
for its consumer sample, as was done in
the October 2023 NOPD.
DOE notes that commercial
installations of consumer furnace fans
account for approximately five percent
or less of total installations, as shown in
Table 6.2.1 of the November 2022
Preliminary Analysis TSD. Given the
relatively small number of installations
in the commercial sector relative to the
residential sector, changes between
CBECS 2012 and 2018 would not
significantly impact overall analytical
conclusions. Therefore, for this final
determination, DOE continued to use
CBECS 2012 as the basis of its consumer
sample, as was done in October 2023
NOPD.
In calculating the energy consumption
of furnace fans, DOE adjusted the energy
use from RECS 2015 and CBECS 2012 to
normalize for year-to-year variation in
weather. This was accomplished by
adjusting the RECS 2015 household and
CBECS 2012 building energy
consumption values based on 10-year
average heating degree day (‘‘HDD’’) and
average cooling degree day (‘‘CDD’’)
data for each geographical region. DOE
also accounted for the change in
building shell characteristics by
applying the building shell efficiency
index and projected trend in the HDD
and CDD in EIA’s Annual Energy
Outlook 2023 (‘‘AEO 2023’’).
As in the October 2023 NOPD, DOE’s
analysis takes into account ACCA
residential/data/2020/index.php/) (last accessed
June 11, 2024).
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Manuals J, S, and D methods to size
every household and building in the
sample. DOE first uses Manual J to
estimate the house or building design
heating load in order to determine the
blower requirements for the assigned
heating and cooling equipment. DOE’s
analysis considers that typically the
furnace fan is sized based on the
maximum cooling capacity required.
The heating and cooling furnace fan
speed setting is then varied to match the
recommended/required airflow
performance and takes into account
differences in the ductwork system
curve in the field.
DOE did not receive comments
regarding energy use in response to the
October 2023 NOPD. Chapter 7 of the
November 2022 Preliminary Analysis
TSD provides details on DOE’s energy
use analysis for consumer furnace fans.
E. Life-Cycle Cost and Payback Period
Analysis
DOE conducts LCC and PBP analyses
to evaluate the economic impacts on
individual consumers of potential
amended energy conservation standards
for consumer furnace fans. The effect of
new or amended energy conservation
standards on individual consumers
usually involves a reduction in
operating cost and an increase in
purchase cost. DOE typically uses the
following two metrics to measure
consumer impacts:
b Life-Cycle Cost (‘‘LCC’’) is the total
consumer expense of operating the
product over the lifetime of that
product, consisting of total installed
cost (which includes manufacturer
selling price, distribution chain
markups, sales tax, and installation
costs) plus operating costs (e.g.,
expenses for energy use, maintenance,
and repair). To compute the operating
costs, DOE discounts future operating
costs to the time of purchase and sums
them over the lifetime of the product.
b Payback Period (‘‘PBP’’) is the
estimated amount of time (in years) it
takes consumers to recover the
increased purchase cost (including
installation) of a more-efficient product
through lower operating costs. DOE
calculates the PBP by dividing the
change in purchase cost at higher
efficiency levels by the change in
annual operating cost for the year that
amended or new standards are assumed
to take effect.
For any given efficiency level, DOE
measures the change in LCC relative to
the LCC in the no-new-standards case,
which reflects the estimated efficiency
distribution of the product in the
absence of new or amended energy
conservation standards. In contrast, the
PBP for a given efficiency level is
measured relative to the baseline
product.
For each considered efficiency level
in each product class, DOE calculated
the LCC and PBP for a nationally
representative set of housing units and,
where appropriate, commercial
buildings. As stated previously, DOE
developed household and commercial
building samples from RECS 2015 and
CBECS 2012, respectively. For each
sample household or commercial
building, DOE determined the energy
consumption for the consumer furnace
fans and the appropriate energy price.
By developing a representative sample
of households and commercial
buildings, the analysis captured the
variability in energy consumption and
energy prices associated with the use of
consumer furnace fans.
Inputs to the LCC calculation include
the installed cost to the consumer,
operating expenses, the lifetime of the
product, and a discount rate. Inputs to
the calculation of total installed cost
include the cost of the product—which
includes MPCs, manufacturer markups,
retailer and distributor markups, and
sales taxes (where applicable)—and
installation costs. Inputs to the
calculation of operating expenses
include annual energy consumption,
energy prices and price projections,
repair and maintenance costs, product
lifetimes, and discount rates. Inputs to
the PBP calculation include the
installed cost to the consumer and firstyear operating expenses. DOE created
distributions of values for installation
cost, repair and maintenance, product
lifetime, discount rates, and sales taxes,
with probabilities attached to each
value, to account for their uncertainty
and variability.
The computer model DOE uses to
calculate the LCC relies on a Monte
Carlo simulation to incorporate
uncertainty and variability into the
analysis. The Monte Carlo simulations
randomly sample input values from the
probability distributions and product
user samples. For this proceeding, the
Monte Carlo approach is implemented
in Microsoft Excel together with the
Crystal BallTM add-on.18 The model
calculated the LCC for products at each
efficiency level for 10,000 consumers
per simulation run. The analytical
results include a distribution of 10,000
data points showing the range of LCC
savings for a given efficiency level
relative to the no-new-standards case
efficiency distribution. In performing an
iteration of the Monte Carlo simulation
for a given consumer, product efficiency
is chosen based on its probability. If the
chosen product efficiency is greater than
or equal to the efficiency of the standard
level under consideration, the LCC
calculation reveals that a consumer is
not impacted by the standard level. By
accounting for consumers who are
already projected to purchase moreefficient products than the baseline in a
given case, DOE avoids overstating the
potential benefits from increasing
product efficiency.
DOE calculated the LCC and PBP for
consumers of consumer furnace fans as
if each were to purchase a new product
in the expected first year of required
compliance with new or amended
standards. For purposes of this final
determination, DOE used 2030 as the
first year of compliance with any
amended standards.
Table IV.22 summarizes the approach
and data DOE used to derive inputs to
the LCC and PBP analysis. The
subsections that follow provide further
discussion. Details of the spreadsheet
model, and how all inputs to the LCC
and PBP analyses are applied, are
contained in chapter 8 of the November
2022 Preliminary Analysis TSD and its
appendices.
khammond on DSKJM1Z7X2PROD with RULES3
TABLE IV.22—SUMMARY OF INPUTS AND METHODS FOR THE LCC AND PBP ANALYSES *
Inputs
Source/method
Product Cost ..............................................
Derived from the manufacturer production cost (‘‘MPC’’) for furnace fans at different heating input
capacities for each efficiency level (from the engineering analysis). The MPCs are then multiplied
by the various market participant markups (e.g., manufacturer, wholesaler, and plumbing contractor) for each distribution channel and sales taxes derived for each State and the District of Columbia.
18 Crystal BallTM is a commercially-available
software tool to facilitate the creation of these types
of models by generating probability distributions
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and summarizing results within Excel (Available at:
www.oracle.com/technetwork/middleware/
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11, 2024).
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84011
TABLE IV.22—SUMMARY OF INPUTS AND METHODS FOR THE LCC AND PBP ANALYSES *—Continued
Inputs
Source/method
Installation Costs .......................................
Varies by efficiency level and individual house/building characteristic. Material and labor costs are
derived for each State and the District of Columbia mainly using RSMeans Residential Cost Data
2023. Overhead and profits are included in the RSMeans data. Probability distributions are derived for various installation cost input parameters.
Derived mainly by using the heating energy use data for each housing unit and building from the
Energy Information Administration’s (‘‘EIA’s’’) 2015 Residential Energy Consumption Survey
(‘‘RECS 2015’’) and EIA’s 2012 Commercial Buildings Energy Consumption Survey (‘‘CBECS
2012’’), together with consumer furnace fans test procedure calculation methodologies used to
determine the annual energy consumption associated with the considered standard levels. Probability distributions are derived for various input parameters.
Calculated monthly marginal average electricity, natural gas or liquefied petroleum gas (‘‘LPG’’), and
fuel oil prices in each of the 50 U.S. States and District of Columbia, using EIA historical data and
billing data for each RECS 2015 housing unit and CBECS 2012 building.
Residential and commercial prices were escalated by using EIA’s Annual Energy Outlook 2023
(AEO 2023) forecasts to estimate future energy prices. Escalation was performed at the Census
Division level.
Estimated the costs associated with preventive maintenance (e.g., checking furnace fan) and repair
(e.g., replacing motor) based on data from a variety of published sources, including RSMeans
2023 Facilities Maintenance and Repair Data. It is assumed that maintenance and repair costs
vary by efficiency level, and probability distributions are derived for various input parameters.
Used Weibull probability distribution of lifetimes developed for consumer furnace fans based on various survey and shipments data.
Probability distributions by income bins are derived for residential discount rates based on the Federal Reserve Board’s Survey of Consumer Finances from 1995 to 2019 and various interest rate
sources. Probability distributions for commercial discount rates for various building activities (e.g.,
office) are derived using multiple interest rate sources. See section IV.E.7 of this document.
2030 (five years after expected publication of the final rule).
Annual Energy Use ....................................
Energy Prices ............................................
Energy Price Trends ..................................
Repair and Maintenance Costs .................
Product Lifetime .........................................
Discount Rates ..........................................
Compliance Date .......................................
khammond on DSKJM1Z7X2PROD with RULES3
* References for the data sources mentioned in this table are provided in the sections following the table or in chapter 8 of the November 2022
Preliminary Analysis TSD. Energy price trends, product lifetimes, and discount rates are not used for the PBP calculation.
1. Product Cost
To calculate consumer product costs,
DOE multiplied the MPCs developed in
the engineering analysis by the markups
described previously (along with sales
taxes). DOE used different markups for
baseline products and higher-efficiency
products, because DOE applies an
incremental markup to the increase in
MSP associated with higher-efficiency
products.
For the October 2023 NOPD, DOE
assumed no price trend for consumer
furnace fans due to uncertainty in future
commodity prices. DOE did not receive
comment on this assumption and
maintains the same approach for this
final determination.
See chapter 8 of the November 2022
Preliminary Analysis TSD for details.
As in the October 2023 NOPD, DOE
estimated the installation costs at each
considered efficiency level using a
variety of sources, including RSMeans
data, manufacturer literature, and
information from an expert consultant
report. DOE’s analysis of installation
costs accounted for regional differences
in labor costs. For a detailed discussion
of the development of installation costs,
see appendix 8C of the November 2022
Preliminary Analysis TSD.
2. Installation Cost
Installation cost includes labor,
overhead, and any miscellaneous
materials and parts needed to install the
product. Because consumer furnace fans
are installed in furnaces in the factory,
there is generally no additional
installation cost in the home. However,
consumer furnace fans that employ a
constant-airflow BPM design may
require additional installation costs.
DOE assumed that all constant-airflow
BPM furnace fan installations will
require extra labor at startup to check
and adjust airflow.
4. Energy Prices
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3. Annual Energy Consumption
For each sampled household or
commercial building, DOE determined
the energy consumption for a consumer
furnace fan at different efficiency levels
using the approach described previously
in section IV.D of this document.
Energy bills to consumers typically
include fixed costs (i.e., costs that do
not depend on consumption) and costs
that depend on the level of
consumption. To estimate the impact of
standards on consumer operating costs,
DOE calculated average energy prices,
which represent the typical cost for a
consumer to use energy, including fixed
costs, and marginal energy prices,
which represent the energy price
consumers would pay for reduced
consumption. In other words, a
marginal energy price reflects the cost or
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benefit of adding or subtracting one
additional unit of energy consumption.
Because marginal price more accurately
captures the incremental savings
associated with a change in energy use
from higher efficiency, it provides a
better representation of incremental
change in consumer costs than average
electricity prices. DOE applied average
natural gas and electricity prices for the
energy use of the product purchased in
the no-new-standards case, and
marginal prices for the incremental
change in energy use associated with
the other efficiency levels considered.
For the October 2023 NOPD, DOE
derived average monthly marginal
residential and commercial electricity,
natural gas, LPG, and fuel oil prices for
each State using data from EIA.19 20 21
DOE calculated marginal monthly
regional energy prices by: (1) first
estimating an average annual price for
each region; (2) multiplying by monthly
energy price factors; and (3) multiplying
by seasonal marginal price factors for
electricity, natural gas, and LPG. The
19 EIA, Form EIA–861M (formerly EIA–826)
detailed data (2022) (Available at: www.eia.gov/
electricity/data/eia861m/) (last accessed June 28,
2024).
20 EIA, Natural Gas Navigator (2022) (Available at:
www.eia.gov/naturalgas/data.php) (last accessed
June 11, 2024).
21 EIA, 2021 State Energy Data System (SEDS)
(2021) (Available at: www.eia.gov/state/seds/) (last
accessed June 11, 2024).
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analysis used 2022 data for residential
and commercial natural gas and
electricity prices and 2021 data for LPG
and fuel oil prices. Further details may
be found in chapter 8 of the Preliminary
Analysis TSD.
For the October 2023 NOPD, DOE
compared marginal price factors
developed by DOE from the EIA data to
develop seasonal marginal price factors
for 23 gas tariffs provided by the Gas
Technology Institute for the 2016
residential boilers energy conservation
standards rulemaking.22 DOE found that
the winter price factors used by DOE are
generally comparable to those computed
from the tariff data, indicating that
DOE’s marginal price estimates are
reasonable at average usage levels. The
summer price factors are also generally
comparable. Of the 23 tariffs analyzed,
eight have multiple tiers, and of these
eight, six have ascending rates and two
have descending rates. The tariff-based
marginal factors use an average of the
two tiers as the commodity price. A full
tariff-based analysis would require
information about the household’s total
baseline gas usage (to establish which
tier the consumer is in), and a weight
factor for each tariff that determines
how many customers are served by that
utility on that tariff. These data are
generally not available in the public
domain. DOE’s use of EIA State-level
data effectively averages overall
consumer sales in each State, and so
incorporates information from all
utilities. DOE’s approach is, therefore,
more representative of a large group of
consumers with diverse baseline gas
usage levels than an approach that uses
only tariffs.
DOE notes that within a State, there
could be significant variation in the
marginal price factors, including
differences between rural and urban
rates. To take this into account, DOE
developed marginal price factors for
each individual household using RECS
2015 billing data. These data are then
normalized to match the average State
marginal price factors, which are
equivalent to a consumption-weighted
average marginal price across all
households in the State. For more
details on the comparative analysis and
updated marginal price analysis, see
appendix 8D of the November 2022
Preliminary Analysis TSD.
To estimate energy prices in future
years, DOE multiplied the 2022 energy
22 The Gas Technology Institute provided a
reference located in the docket of DOE’s 2016
rulemaking to develop energy conservation
standards for residential boilers. (Docket No. EERE–
2012–BT–STD–0047–0068) (Available at:
www.regulations.gov/document/EERE-2012-BTSTD-0047-0068) (last accessed June 28, 2024).
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prices by the projection of annual
average price changes for each of the
nine Census Divisions from the
Reference case in AEO 2023, which has
an end year of 2050.23 To estimate price
trends after 2050, DOE used the average
annual rate of change in prices from
2046 through 2050.
To assess the impact of updated
energy price estimates, DOE compared
the energy price estimates in 2030 from
the October 2023 NOPD to the projected
estimates using updated EIA energy
price data from 2023. The results of this
comparison are presented in Table
IV.23.
TABLE IV.23—SUMMARY OF ENERGY
PRICE COMPARISON OF 2023 EIA
DATA RELATIVE TO NOVEMBER 2023
NOPD
Percentage
change in 2030
energy price
Energy type
Electricity ..........................
Natural Gas ......................
LPG ...................................
Fuel Oil .............................
¥20
1
1
¥16
Based upon this review, DOE has
determined that energy prices have
either not changed significantly, as in
the case of natural gas and LPG, or have
decreased, as in the case of electricity
and fuel oil, relative to the energy prices
used in the October 2023 NOPD.
Consequently, updating energy prices
would either have no impact on
analytical results or decrease operating
cost savings, thereby further justifying
DOE’s decision to not amend the
existing energy conservation standards
for consumer furnace fans. DOE did not
receive comments regarding energy
prices in response to the October 2023
NOPD. As a result, DOE has continued
to use the energy prices from the
October 2023 NOPD in this
determination.
5. Maintenance and Repair Costs
The maintenance cost is the routine
cost to the consumer of maintaining
product operation. The regular furnace
maintenance generally includes
checking the furnace fan. As in the
October 2023 NOPD, DOE assumes for
this analysis that this maintenance cost
is the same at all efficiency levels.
The repair cost is the cost to the
consumer for replacing or repairing
components in the consumer furnace
fan that have failed. For the October
23 EIA, Annual Energy Outlook 2023 with
Projections to 2050, Washington, DC (Available at:
www.eia.gov/forecasts/aeo/) (last accessed June 11,
2024).
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2023 NOPR, DOE included motor
replacement as a repair cost for a
fraction of furnace fans. To estimate
rates of motor failure, DOE developed a
distribution of fan motor lifetime
(expressed in operating hours) by motor
size using data from DOE’s analysis for
the March 9, 2010 Small Electric Motors
Final Rule and manufacturer literature.
(75 FR 10874) DOE then paired these
data with the calculated number of
annual operating hours for each sample
furnace fan. Motor costs were based on
costs developed in the engineering
analysis and the replacement markups
developed in the markup analysis. DOE
assumed that the motor cost does not
apply if motor failure occurs during the
furnace warranty period (assumed to be
at least one year, and five or more years
for a fraction of installations).
For the October 2023 NOPD, the
repair costs (including labor hours,
component costs, and frequency) at each
considered efficiency level were derived
based on RSMeans data,24 manufacturer
literature, and a report from the Gas
Research Institute.25 DOE accounted for
regional differences in labor costs. DOE
did not receive comments related to its
repair cost assumptions, and
accordingly, the Department has
maintained the same costs as used in
the October 2023 NOPD for this final
determination.
For a detailed discussion of the
development of maintenance and repair
costs, see appendix 8E of the November
2022 Preliminary Analysis TSD.
6. Product Lifetime
Product lifetime is the age at which an
appliance is retired from service.
Furnace fan lifetimes are considered
equivalent to furnace lifetimes, so DOE
modeled furnace fan lifetime based on
estimated furnace lifetimes. Because
product lifetime varies, DOE uses a
lifetime distribution to characterize the
probability that a product will be retired
from service at a given age. DOE
conducted an extensive literature
review and took into account published
studies. Because the basis for the
estimates in the literature was
uncertain, DOE developed a method
using national survey data, along with
shipment data, to estimate the
distribution of consumer furnace
lifetimes in the field.
24 RSMeans Company Inc., RS Means Facilities
Maintenance & Repair Cost Data (2021) (Available
at: www.rsmeans.com/) (last accessed June 1, 2024).
25 Jakob, F.E., et al., Assessment of Technology for
Improving the Efficiency of Residential Gas
Furnaces and Boilers, Volume I and II—Appendices
(September 1994), Gas Research Institute, Report
No. GRI–94/0175 (Available at: www.gti.energy/
software-and-reports/) (last accessed Feb. 15, 2022).
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DOE assumed that the probability
function for the annual survival of
consumer furnaces would take the form
of a Weibull distribution. For the
October 2023 NOPD, DOE derived the
Weibull distribution parameters by
using stock and age data on consumer
furnaces from the U.S. Census’s biennial
American Housing Survey (‘‘AHS’’)
from 1974–2019 26 and EIA’s RECS
1990, 1993, 2001, 2005, 2009, and
2015.27 DOE used the results from the
2022 American Home Comfort Survey
(‘‘AHCS’’) to estimate the national
average lifetime of 21.4 years.28 DOE
also determined the average lifetime for
different regions: 22.5 years for the
North region and 20.2 years for rest of
the country. These results were used to
scale the average lifetime for these
regions.
DOE did not receive any comments on
the lifetime distributions used in the
October 2023 NOPD. As consumer
furnace fans, and the furnaces in which
they reside, have not changed
significantly since the October 2023
NOPD, DOE has maintained the same
lifetime distribution in this final
determination.
7. Discount Rates
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In the calculation of LCC, DOE
applies discount rates appropriate to
estimate the present value of future
expenditures and savings. DOE
estimated a distribution of discount
rates for consumer furnace fans based
on the opportunity cost of funds. DOE
estimates discount rates separately for
residential and commercial end users.
For residential end users, DOE applies
weighted-average discount rates
calculated from consumer debt and
asset data, rather than marginal or
implicit discount rates.29 The LCC
26 U.S. Census Bureau: Housing and Household
Economic Statistics Division, American Housing
Survey, Multiple Years (1974, 1975, 1976, 1977,
1978, 1979, 1980, 1981, 1983, 1985, 1987, 1989,
1991, 1993, 1995, 1997, 1999, 2001, 2003, 2005,
2007, 2009, 2011, 2013, 2015, 2017, 2019, and 2021)
(Available at: www.census.gov/programs-surveys/
ahs.html) (last accessed June 28, 2024).
27 U.S. Department of Energy: Energy Information
Administration, Residential Energy Consumption
Survey (‘‘RECS’’), Multiple Years (1990, 1993, 1997,
2001, 2005, 2009, and 2015) (Available at:
www.eia.gov/consumption/residential/) (last
accessed June 28, 2024).
28 Decision Analysts, 2022 American Home
Comfort Study (2022) Arlington, Texas (Available
at: www.decisionanalyst.com/syndicated/
homecomfort/) (last accessed August 26, 2024).
29 The implicit discount rate is inferred from a
consumer purchase decision between two otherwise
identical goods with different first cost and
operating cost. It is the interest rate that equates the
increment of first cost to the difference in net
present value of lifetime operating cost,
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84013
analysis estimates net present value
over the lifetime of the product, so the
appropriate discount rate will reflect the
general opportunity cost of household
funds, taking this time scale into
account. Given the long time horizon
modeled in the LCC analysis, the
application of a marginal interest rate
associated with an initial source of
funds is inaccurate. Regardless of the
method of purchase, consumers are
expected to continue to rebalance their
debt and asset holdings over the LCC
analysis period, based on the
restrictions consumers face in their debt
payment requirements and the relative
size of the interest rates available on
debts and assets.
To establish residential discount rates
for the LCC analysis, DOE identified all
relevant household debt or asset classes
in order to approximate a consumer’s
opportunity cost of funds related to
appliance energy cost savings. It
estimated the average percentage shares
of the various types of debt and equity
by household income group using data
from the Federal Reserve Board’s
triennial Survey of Consumer
Finances 30 (‘‘SCF’’). Using the SCF and
other sources, DOE developed a
distribution of rates for each type of
debt and asset by income group to
represent the rates that may apply in the
year in which amended standards
would take effect. DOE assigned each
sample household a specific discount
rate drawn from one of the distributions.
The average rate across all types of
household debt and equity and income
groups, weighted by the shares of each
type, is 4.1 percent.
To establish commercial discount
rates for commercial end users in the
small fraction of consumer furnace fans
in commercial buildings, DOE estimated
the weighted-average cost of capital
using data from Damodaran Online.31
The weighted-average cost of capital is
commonly used to estimate the present
value of cash flows to be derived from
a typical company project or
investment. Most companies use both
debt and equity capital to fund
investments, so their cost of capital is
the weighted average of the cost to the
firm of equity and debt financing. DOE
estimated the cost of equity using the
capital asset pricing model, which
assumes that the cost of equity for a
particular company is proportional to
the systematic risk faced by that
company. The average rate for consumer
furnace fans used in commercial
applications in this analysis, across all
business activity, is 7.2 percent. DOE
did not receive comments regarding
discount rates in response to the
October 2023 NOPD.
incorporating the influence of several factors:
transaction costs, risk premiums and response to
uncertainty, time preferences, and interest rates at
which a consumer is able to borrow or lend. The
implicit discount rate is not appropriate for the LCC
analysis because it reflects a range of factors that
influence consumer purchase decisions, rather than
the opportunity cost of the funds that are used in
purchases.
30 U.S. Board of Governors of the Federal Reserve
System, Survey of Consumer Finances, 1995, 1998,
2001, 2004, 2007, 2010, 2013, 2016, and 2019
(Available at: www.federalreserve.gov/econresdata/
scf/scfindex.htm) (last accessed April 26, 2024).
31 Damodaran, A. Data Page: Historical Returns on
Stocks, Bonds and Bills-United States (2023)
(Available at: pages.stern.nyu.edu/∼adamodar/)
(Last accessed June 1, 2024).
DOE did not receive additional data
or comments on estimated market
shares in the no-new-standard case in
response to the October 2023 NOPD.
Accordingly, DOE continued to use
estimates from the October 2023 NOPD
for this final determination.
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See chapter 8 of the November 2022
Preliminary Analysis TSD for further
details on the development of consumer
and commercial discount rates.
8. Energy-Efficiency Distribution in the
No-New-Standards Case
To accurately estimate the share of
consumers that would be affected by a
potential energy conservation standard
at a particular efficiency level, DOE’s
LCC analysis considered the projected
distribution (i.e., market shares) of
product efficiencies under the no-newstandards case (i.e., the case without
amended or new energy conservation
standards) in the compliance year
(2030). This approach reflects the fact
that some consumers may purchase
products with efficiencies greater than
the baseline levels, even in the absence
of new or amended standards.
For consumer furnace fans, DOE does
not have any shipments data by
efficiency after the 2019 furnace fan
standards became effective. Due to the
lack of available shipments data, DOE
used DOE’s CCD for furnace fans and
furnaces as a proxy to develop an
efficiency distribution based on
available models.
Table IV.24 shows the resulting
market shares by efficiency level. For a
detailed discussion of the development
of no-new-standards case distributions
based on models, see appendix 7F of the
November 2022 Preliminary Analysis
TSD.
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TABLE IV.24—NO-NEW-STANDARDS CASE ENERGY EFFICIENCY DISTRIBUTIONS IN 2030 FOR CONSUMER FURNACE FANS
Product class
Non-Weatherized, Non-Condensing Gas Furnace Fan ................................................................
0
1
0
1
0
1
0
1
2
0
1
0
1
2
0
1
2
0
1
2
0
1
NonWeatherized, Condensing Gas Furnace Fan .........................................................................
Weatherized NonCondensing Gas Furnace Fan ..........................................................................
NonWeatherized, NonCondensing Oil Furnace Fan .....................................................................
NonWeatherized Electric Furnace/Modular Blower Fan ...............................................................
Mobile Home NonWeatherized, NonCondensing Gas Furnace Fan ............................................
Mobile Home NonWeatherized, Condensing Gas Furnace Fan ...................................................
Mobile Home NonWeatherized Oil Furnace Fan ..........................................................................
Mobile Home Electric Furnace/Modular Blower Fan .....................................................................
The LCC Monte Carlo simulations
draw from the efficiency distributions
and assign an efficiency to the consumer
furnace fans purchased by each sample
household or commercial business in
the no-new-standards case. The
resulting percentage shares within the
sample match the market shares in the
efficiency distributions.
khammond on DSKJM1Z7X2PROD with RULES3
9. Payback Period Analysis
The payback period is the amount of
time (expressed in years) it takes the
consumer to recover the additional
installed cost of more-efficient products,
compared to baseline products, through
energy cost savings. Payback periods
that exceed the life of the product mean
that the increased total installed cost is
not recovered in reduced operating
expenses.
The inputs to the PBP calculation for
each efficiency level are the change in
total installed cost of the product and
the change in the first-year annual
operating expenditures relative to the
baseline. DOE refers to this as a ‘‘simple
PBP’’ because it does not consider
changes over time in operating cost
savings. The PBP calculation uses the
same inputs as the LCC analysis when
deriving first-year operating costs,
except that discount rates are not
needed. DOE did not receive comments
regarding the payback period
methodology in response to the October
2023 NOPD.
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F. Shipments Analysis
DOE uses projections of annual
product shipments to calculate the
national impacts of potential amended
or new energy conservation standards
on energy use, NPV, and future
manufacturer cash flows.32 The
shipments model takes an accounting
approach, tracking market shares of
each product class and the vintage of
units in the stock. Stock accounting uses
product shipments as inputs to estimate
the age distribution of in-service
product stocks for all years. The age
distribution of in-service product stocks
is a key input to calculations of both the
NES and NPV, because operating costs
for any year depend on the age
distribution of the stock.
DOE developed shipment projections
based on historical data and an analysis
of key market drivers for each product.
The vast majority of furnace fans are
shipped installed in furnaces, so DOE
estimated furnace fan shipments by
projecting furnace shipments in three
market segments: (1) replacements, (2)
new housing, and (3) new owners in
buildings that did not previously have
a central furnace.
To project furnace replacement
shipments, DOE developed retirement
functions for furnaces from the lifetime
estimates and applied them to the
existing products in the housing stock.
32 DOE uses data on manufacturer shipments as
a proxy for national sales, as aggregate data on sales
are lacking. In general, one would expect a close
correspondence between shipments and sales.
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case
(%)
EL
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100
..................
100
..................
100
..................
46
54
..................
100
..................
11
89
..................
8
92
..................
90
10
..................
100
..................
Efficiency level
(%)
1
2
................
100
................
100
................
100
................
100
................
................
100
................
100
................
................
100
................
................
100
................
................
100
................
................
................
................
................
................
................
................
100
................
................
................
................
100
................
................
100
................
................
100
................
................
The existing stock of products is tracked
by vintage and developed from
historical shipments data. The
shipments analysis uses a distribution
of furnace lifetimes to estimate furnace
replacement shipments. In addition,
DOE adjusted replacement shipments by
taking into account demolitions, using
the estimated changes to the housing
stock from AEO 2023.
DOE assembled historical shipments
data for consumer furnaces from
Appliance Magazine from 1954–2012,33
AHRI from 1996–2022,34 HARDI from
2013–2022,35 and BRG from 2007–
2022.36 DOE also used the 1992 and
1994–2003 shipments data by State
provided by AHRI 37 and 2004–2009
and 2010–2015 shipments data by the
North region and the rest of country
33 Appliance Magazine, Appliance Historical
Statistical Review: 1954–2012 (2014).
34 Air-Conditioning, Heating, & Refrigeration
Institute (‘‘AHRI’’), Furnace Historical Shipments
Data (1996–2022) (Available at: www.ahrinet.org/
analytics/statistics/historical-data/furnaceshistorical-data) (last accessed June 28, 2024).
35 Heating, Air-conditioning and Refrigeration
Distributors International (‘‘HARDI’’), Gas Furnace
Shipments Data from 2013–2022 (Provided to
Lawrence Berkeley National Laboratory).
36 BRG Building Solutions, The North American
Heating & Cooling Product Markets (Available at:
www.brgbuildingsolutions.com/solutions/marketreports/) (last accessed June 28, 2024).
37 AHRI (formerly Gas Appliance Manufacturers
Association (‘‘GAMA’’)), Updated Shipments Data
for Residential Furnaces and Boilers (April 25,
2005) (Available at: www.regulations.gov/
document/EERE-2006-STD-0102-0138) (last
accessed June 28, 2024).
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provided by AHRI,38 as well as HARDI
shipments data that is disaggregated by
region and most States to disaggregate
shipments by region. DOE also used
CBECS 2012 data and BRG shipments
data to estimate the commercial fraction
of shipments. Disaggregated shipments
for mobile home gas furnaces
(‘‘MHGFs’’) are not available, so DOE
disaggregated MHGF shipments from
the total by using a combination of data
from the U.S. Census,39 40 AHS,41
RECS,42 and a 2014 MHGF shipments
estimate by Mortex.43
To project shipments to the new
housing market, DOE utilized a
projection of new housing construction
and historic saturation rates of various
furnaces in new housing. DOE used the
AEO 2023 housing starts and
commercial building floor space
projections and data from the U.S.
Census Bureau’s Characteristics of New
Housing,44 45 Home Innovation Research
Labs Annual Builder Practices Survey,46
RECS 2015, AHS 2021, and CBECS 2012
to estimate new construction
saturations. DOE also estimated future
furnace saturation rates in new singlefamily housing based on a weighted
average of values from the U.S. Census
Bureau’s Characteristics of New
Housing from 1999 through 2022, and
for multi-family buildings using data
from the Census Bureau’s
Characteristics of New Housing (MultiFamily Units) from 1973 through
2022.47
To project shipments to the newowner market, DOE estimated the new
owners based on the residual shipments
from the calculated replacement and
new construction shipments compared
to historical shipments over five years
(2018–2022). DOE compared this with
data from Decision Analyst’s 2002 to
2022 AHCS,48 2023 BRG data,49 and
AHRI’s estimated shipments in 2000,50
which showed similar historical
fractions of new owners. DOE assumed
that the new-owner fraction would be
the 10-year average (2013–2022) in 2030
and then decrease to zero by the end of
the analysis period (2059).
DOE did not receive comments on the
shipments methodology in response to
the October 2023 NOPD. DOE notes that
although there may be additional
historical data available for 2023,
including an additional year of
historical data would have a minimal
impact to projected shipments over the
shipments analysis period (2030–2059).
Additionally, the October 2023 NOPD
relied on AEO 2023, which remains the
most recent available edition for AEO
for many key inputs for future product
demand. For these reasons, DOE
continued to use shipments from the
October 2023 NOPD for this final
determination.
G. National Impact Analysis
The NIA assesses the NES and the
NPV from a national perspective of total
consumer costs and savings that would
be expected to result from new or
amended energy conservation standards
at specific efficiency levels.51
(‘‘Consumer’’ in this context refers to
consumers of the product being
regulated.) DOE calculates the NES and
NPV for the potential standard levels
considered based on projections of
annual product shipments, along with
the annual energy consumption and
total installed cost data from the energy
use and LCC analyses.52 For the present
84015
analysis, DOE projected the energy
savings, operating cost savings, product
costs, and NPV of consumer benefits
over the lifetime of consumer furnace
fans sold from 2030 through 2059.
DOE evaluates the impacts of new or
amended standards by comparing a case
without such standards with standardscase projections. The no-new-standards
case characterizes energy use and
consumer costs for each product class in
the absence of new or amended energy
conservation standards. For this
projection, DOE considers historical
trends in efficiency and various forces
that are likely to affect the mix of
efficiencies over time. DOE compares
the no-new-standards case with
projections characterizing the market for
each product class if DOE adopted new
or amended standards at specific energy
efficiency levels (i.e., the candidate
standards levels (‘‘CSLs’’) or standards
cases) for that class. For the standards
cases, DOE considers how a given
standard would likely affect the market
shares of products with efficiencies
greater than the standard.
DOE uses a spreadsheet model to
calculate the energy savings and the
national consumer costs and savings
from each CSL. Interested parties can
review DOE’s analyses by changing
various input quantities within the
spreadsheet. The NIA spreadsheet
model uses typical values (as opposed
to probability distributions) as inputs.
Table IV.25 summarizes the inputs
and methods DOE used for the NIA for
the final determination. Discussion of
these inputs and methods follows the
table. See chapter 10 of the November
2022 Preliminary Analysis TSD for
details.
TABLE IV.25—SUMMARY OF INPUTS AND METHODS FOR THE NATIONAL IMPACT ANALYSIS
Input
Method
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Shipments ...........................................................
38 AHRI, Non-Condensing and Condensing
Regional Gas Furnace Shipments for 2004–2009 and
2010–2015 Data Provided to DOE contractors (July
20, 2010 and November 26, 2016).
39 U.S. Census Bureau, Manufactured Homes
Survey: Annual Shipments to States from 1994–
2022 (Available at: www.census.gov/data/tables/
time-series/econ/mhs/latest-data.html) (last
accessed June 28, 2024).
40 U.S. Census Bureau, Manufactured Homes
Survey: Historical Annual Placements by State from
1980–2013 (Available at: www.census.gov/data/
tables/time-series/econ/mhs/historical-annualplacements.html) (last accessed June 28, 2024).
41 U.S. Census Bureau—Housing and Household
Economic Statistics Division, American Housing
Survey, multiple years from 1973–2021 (Available
at: www.census.gov/programs-surveys/ahs/
data.html) (last accessed June 28, 2024).
42 EIA, Residential Energy Consumption Survey
(RECS), multiple years from 1979–2015 (Available
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Annual shipments from shipments model.
at: www.eia.gov/consumption/residential/) (last
accessed June 28, 2024).
43 Mortex estimated that the total number of
MHGFs manufactured in 2014 was about 54,000,
and about two-thirds were sold to the replacement
market. Mortex also stated that MHGF sales have
not been growing. (Mortex, No. 157 at p. 3)
(Available at: www.regulations.gov/document/
EERE-2014-BT-STD-0031-0157) (last accessed June
28, 2024).
44 U.S. Census, Characteristics of New Housing
from 1999–2022 (Available at: www.census.gov/
construction/chars/) (last accessed June 1, 2023).
45 U.S. Census, Characteristics of New Housing
(Multi-Family Units) from 1973–2022 (Available at:
www.census.gov/construction/chars/mfu.html) (last
accessed June 1, 2023).
46 Home Innovation Research Labs (independent
subsidiary of the National Association of Home
Builders (NAHB), Annual Builder Practices Survey
(2015–2019) (Available at:
www.homeinnovation.com/trends_and_reports/
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data/new_construction) (last accessed June 28,
2024).
47 U.S. Census Bureau, Characteristics of New
Housing (Available at: www.census.gov/
construction/chars/) (last accessed June 28, 2024).
48 Decision Analyst, 2002, 2004, 2006, 2008,
2010, 2013, 2016, 2019, and 2022 American Home
Comfort Study (Available at:
www.decisionanalyst.com/syndicated/
homecomfort/) (last accessed June 28, 2024).
49 BRG data (Available at:
www.brgbuildingsolutions.com/) (last accessed June
28, 2024).
50 AHRI (formerly GAMA), Furnace and Boiler
Shipments data provided to DOE for Furnace and
Boiler ANOPR (Jan. 23, 2002).
51 The NIA accounts for impacts in the United
States and U.S. territories.
52 For the NIA, DOE adjusts the installed cost data
from the LCC analysis to exclude sales tax, which
is a transfer.
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TABLE IV.25—SUMMARY OF INPUTS AND METHODS FOR THE NATIONAL IMPACT ANALYSIS—Continued
Input
Method
Compliance Date of Standard ............................
Efficiency Trends ................................................
2030.
No-new-standards case based on historical shipment data and on current consumer furnace
fans model availability by efficiency level (see chapter 8 of the November 2022 Preliminary
Analysis TSD).
Roll-up in the compliance year for standards cases.
Annual weighted-average values are a function of shipments-weighted unit energy use consumption.
Annual weighted-average values as a function of the efficiency distribution (see chapter 8 of
the November 2022 Preliminary Analysis TSD).
Annual weighted-average values as a function of the annual energy consumption per unit and
energy prices.
Annual values as a function of efficiency level (see chapter 8 of the November 2022 Preliminary Analysis TSD).
AEO 2023 projections to 2050 and extrapolation thereafter.
A time-series conversion factor based on AEO 2023.
3 percent and 7 percent.
2023.
Annual Energy Consumption per Unit ................
Total Installed Cost per Unit ...............................
Annual Energy Cost per Unit ..............................
Repair and Maintenance Cost per Unit ..............
Energy Price Trends ...........................................
Energy Site-to-Primary and FFC Conversion .....
Discount Rate .....................................................
Present Year .......................................................
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1. Product Efficiency Trends
A key component of the NIA is the
trend in energy efficiency projected for
the no-new-standards case and each of
the standards cases. Section IV.E.8 of
this document describes how DOE
developed an energy efficiency
distribution for the no-new-standards
case (which yields a shipment-weighted
average efficiency) for each of the
considered product classes for the year
of anticipated compliance with an
amended or new standard (2030). To
project efficiencies for the no-newstandards case, DOE used historical
shipment data and current consumer
furnace fan model availability by
efficiency level (see chapter 8 of the
November 2022 Preliminary Analysis
TSD).
To develop standards-case efficiency
trends, DOE used a ‘‘roll-up’’ scenario to
establish the shipment-weighted
efficiency for the year that standards are
assumed to become effective (2030). In
this scenario, the market shares of
products in the no-new-standards case
that do not meet the standard under
consideration would ‘‘roll up’’ to meet
the new standard level, and the market
share of products above the standard
would remain unchanged.
2. National Energy Savings
The NES analysis involves a
comparison of national energy
consumption of the considered products
between each potential standards case
(i.e., CSL) and the case with no new or
amended energy conservation
standards. DOE calculated the national
energy consumption by multiplying the
number of units (i.e., stock) of each
product (by vintage or age) by the unit
energy consumption (also by vintage).
DOE calculated annual NES based on
the difference in national energy
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consumption for the no-new-standards
case and for each higher-efficiency
standards case. DOE estimated energy
consumption and savings based on site
energy and converted the electricity
consumption and savings to primary
energy (i.e., the energy consumed by
power plants to generate site electricity)
using annual conversion factors derived
from AEO 2023. For natural gas and
LPG, primary energy consumption is the
same as site energy consumption.
Cumulative energy savings are the sum
of the NES for each year over the
timeframe of the analysis.
Use of higher-efficiency products is
sometimes associated with a direct
rebound effect, which refers to an
increase in utilization of the product
due to the increase in efficiency and
reduction in operating cost. A rebound
effect reduces the energy savings
attributable to a standard. Where
appropriate, DOE accounts for the direct
rebound effect when estimating the NES
from potential standards. In the October
2023 NOPD, DOE applied a rebound
effect in the residential sector for those
standards cases that require a BPM
motor furnace fan for product classes
that currently have an improved PSC
motor standard. A rebound effect factor
of 16 percent was determined by
calculating the additional electricity use
that is required from a doubling of the
use of continuous fan circulation
compared to the average use assumed in
the energy use analysis.53 Although a
53 DOE reviewed an evaluation report from
Wisconsin that indicates that a considerable
number of homeowners who purchase constantairflow BPM furnaces significantly increase the
frequency with which they operate their furnace fan
subsequent to the installation of the constantairflow BPM furnace. This report indicates that, on
average, there is a doubling in the amount of
continuous fan circulation use. DOE assumed that
this doubling was the same for all types of furnace
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lower value might be warranted, DOE
preferred to be conservative and not risk
understating the rebound effect. For
commercial applications, DOE applied
no rebound effect, a decision consistent
with other recent energy conservation
standards rulemakings.54 55 56
DOE did not receive comments on
rebound in response to the October 2023
NOPD. Consequently, DOE maintained
the same approach for this final
determination.
In 2011, in response to the
recommendations of a committee on
‘‘Point-of-Use and Full-Fuel-Cycle
Measurement Approaches to Energy
Efficiency Standards’’ appointed by the
National Academy of Sciences, DOE
announced its intention to use FFC
measures of energy use and greenhouse
gas and other emissions in the NIAs and
emissions analyses included in future
energy conservation standards
rulemakings. 76 FR 51281 (August 18,
2011). After evaluating the approaches
fans that had a significant decrease in energy use
in the continuous fan circulation mode. (Evaluation
report available at: www.focusonenergy.com/sites/
default/files/emcfurnaceimpactassessment_
evaluationreport.pdf) (last accessed August 26,
2024).
54 DOE, Energy Conservation Program for Certain
Industrial Equipment: Energy Conservation
Standards for Small, Large, and Very Large AirCooled Commercial Package Air Conditioning and
Heating Equipment and Commercial Warm Air
Furnaces; Direct Final Rule. 81 FR 2419 (Jan. 15,
2016) (Available at: www.regulations.gov/
document/EERE-2013-BT-STD-0021-0055) (last
accessed June 28, 2024).
55 DOE, Energy Conservation Program: Energy
Conservation Standards for Residential Boilers;
Final Rule. 81 FR 2319 (Jan. 15, 2016) (Available
at: www.regulations.gov/document/EERE-2012-BTSTD-0047-0078) (last accessed June 11, 2024).
56 DOE, Energy Conservation Program: Energy
Conservation Standards for Commercial Packaged
Boilers; Final Rule. 85 FR 1592 (Jan. 10, 2020)
(Available at: www.regulations.gov/document/
EERE-2013-BT-STD-0030-0099) (last accessed June
11, 2024).
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discussed in the August 18, 2011 notice,
DOE published a statement of amended
policy in which DOE explained its
determination that EIA’s National
Energy Modeling System (‘‘NEMS’’) is
the most appropriate tool for its FFC
analysis and its intention to use NEMS
for that purpose. 77 FR 49701 (August
17, 2012). NEMS is a public domain,
multi-sector, partial equilibrium model
of the U.S. energy sector 57 that EIA uses
to prepare its Annual Energy Outlook.
The FFC factors incorporate losses in
production and delivery in the case of
natural gas (including fugitive
emissions) and additional energy used
to produce and deliver the various fuels
used by power plants. The approach
used for deriving FFC measures of
energy use and emissions is described
in appendix 10B of the November 2022
Preliminary Analysis TSD.
3. Net Present Value Analysis
The inputs for determining the NPV
of the total costs and benefits
experienced by consumers are: (1) total
annual installed cost, (2) total annual
operating costs (which include energy
costs and repair and maintenance costs),
and (3) a discount factor to calculate the
present value of costs and savings. DOE
calculates net savings each year as the
difference between the no-newstandards case and each standards case
in terms of total savings in operating
costs versus total increases in installed
costs. DOE calculates operating cost
savings over the lifetime of each product
shipped during the projection period.
The operating cost savings are energy
cost savings, which are calculated using
the estimated energy savings in each
year and the projected price of the
appropriate form of energy. To estimate
energy prices in future years, DOE
multiplied the average regional energy
prices by the projection of annual
national-average residential energy price
changes in the AEO 2023 Reference
case, which has an end year of 2050. To
estimate price trends after 2050, DOE
used the average annual rate of change
in prices from 2020 through 2050.
In calculating the NPV, DOE
multiplies the net savings in future
years by a discount factor to determine
their present value. For this final
determination, DOE estimated the NPV
of consumer benefits using both a 3percent and a 7-percent real discount
rate. DOE uses these discount rates in
accordance with guidance provided by
the Office of Management and Budget
57 For more information on NEMS, refer to The
National Energy Modeling System: An Overview
May 2023, DOE/EIA (May 2023) (Available at:
www.eia.gov/outlooks/archive/0581(2023).pdf) (last
accessed June 11, 2024).
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(‘‘OMB’’) to Federal agencies on the
development of regulatory analysis.58
The discount rates for the determination
of NPV are in contrast to the discount
rates used in the LCC analysis, which
are designed to reflect a consumer’s
perspective. The 7-percent real value is
an estimate of the average before-tax rate
of return to private capital in the U.S.
economy. The 3-percent real value
represents the ‘‘social rate of time
preference,’’ which is the rate at which
society discounts future consumption
flows to their present value. DOE did
not receive comments regarding the NIA
methodology in response to the October
2023 NOPD.
H. Other Factors Related to BackwardInclined Impellers
In this analysis, although DOE did not
screen out backward-inclined impellers
from further considerations in this
analysis (for the reasons discussed in
section IV.A.4.b of this document), DOE
is aware of several points of uncertainty
related to the impacts of a potential
standard that would require the use of
this technology. First, DOE understands
that there may be uncertainty related to
whether this technology can be
implemented across all input capacities
and cabinet sizes. Second, as discussed
in the October 2023 NOPD,
manufacturers raised concerns about the
potential negative impacts on consumer
features because of increased noise in
certain sizes of furnaces (although DOE
is not aware of data on this subject). 88
FR 69826, 69836, 69861 (Oct. 6, 2023).
Additionally, the incorporation of
backward-inclined impellers could
require system changes to the furnace
system that expand beyond the scope of
the furnace fan. Manufacturers noted
that adoption of backward-inclined
impellers could necessitate system
considerations to ensure reliability of
heat exchanger performance, acceptable
sound performance, and ease of
installation. Manufacturers also raised
concerns that constraints of backwardinclined impeller designs could impede
the flexibility of installation
configurations, as discussed in the
October 2023 NOPD. Id. For a fraction
of the market, complete furnace
redesign would be required to
58 United States Office of Management and
Budget, Circular A–4: Regulatory Analysis (Sept. 17,
2003) Section E. (Available at:
www.whitehouse.gov/omb/information-foragencies/circulars) (last accessed June 28, 2024).
DOE used the prior version of Circular A–4
(September 17, 2003) in accordance with the
effective date of the November 9, 2023 version
(Available at: www.whitehouse.gov/wp-content/
uploads/legacy_drupal_files/omb/circulars/A4/a4.pdf) (last accessed June 28, 2024).
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accommodate the backward-inclined
impellers design option.
Finally, as discussed in section
IV.B.1.c of this document, DOE
understands that there is uncertainty
associated with the estimated 10percent reduction in FER for fans using
a backward-inclined impeller as
compared to models that include
forward-inclined impellers. Uncertainty
related to the results of the energy use
analysis contributes uncertainty to all
the conclusions of DOE’s subsequent
analyses, including the LCC and PBP
analyses and the NIA.
In commenting on the October 2023
NOPD, Ravnitzky supported DOE’s
consideration of unintended
consequences such as limiting small
cabinet-size options and increased noise
associated with specific design options,
including backward-inclined impellers,
so as to ensure that standards did not
limit the performance of consumer
furnace fans or place excessive burden
on manufacturers and consumers.
(Ravnitzky, No. 29 at p. 1) Lennox
commented that it agrees with DOE’s
conclusions that the limited number of
backward-inclined impellers on the
market, concerns about feasibility of
implementing the technology across all
input capacities and cabinet sizes,
unavailability of certain furnace product
sizes, and uncertainty of estimates of
energy reduction associated with
backward-inclined impellers suggest
that amended standards may not be
appropriate. (Lennox, No. 30 at pp. 2–
3)
In response, as discussed in section
V.C of this document, DOE has
considered these uncertainties in its
decision of whether to amend the
energy conservation standards for
consumer furnace fans.
V. Analytical Results and Conclusions
The following section addresses the
results from DOE’s analyses with
respect to the considered energy
conservation standards for consumer
furnace fans. It addresses the CSLs
examined by DOE (see section IV.B.1 of
this document) and the projected
impacts of each of these levels if
adopted as energy conservation
standards for the subject consumer
furnace fans. To estimate the impacts of
amended standards for consumer
furnace fans, DOE compared the nonew-standards case to scenarios in
which specific CSLs are implemented.
CSL 1 analyzes a scenario in which
standards corresponding to EL 1 are
adopted for the NWO–NC, MH–NWG–
NC, MH–NWG–C, and MH–NWO
product classes and standards are not
amended for the NWG–NC, NWG–C,
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WG–NC, NWEF/NWMB, and MH–EF/
MB product classes. CSL 2 analyzes a
scenario in which standards are adopted
corresponding to EL 1 for the NWG–NC,
NWG–C, WG–NC, NWEF/NWMB, and
MH–EF/MB product classes and as EL 2
for the NWO–NC, MH–NWG–NC, MH–
NWG–C, and MH–NWO product
classes. In other words, CSL 1 analyzes
a scenario with standards set at a level
at which BPM motors are effectively
required for all product classes, and CSL
2 analyzes a scenario with standards set
at a level at which BPM motors with
backward-inclined impellers are
effectively required for all product
classes, corresponding to the max-tech
efficiency level for all product classes.
Additional details regarding DOE’s
analyses are contained in the November
2022 Preliminary Analysis TSD
supporting this document.
A. Economic Impacts on Individual
Consumers
DOE analyzed the economic impacts
on furnace fan consumers by looking at
the effects that potential amended
energy conservation standards at each
EL would have on the LCC and PBP.
This approach allowed DOE to assess
the potential standards’ costeffectiveness (i.e., the savings in
operating costs throughout the
estimated average life of consumer
furnace fans compared to any increase
in the price of, or in the initial charges
for, or maintenance expenses of, the
consumer furnace fans that are likely to
result from the imposition of a
standard). These analyses are discussed
in the following sections.
In general, higher-efficiency products
typically affect consumers in two ways:
(1) purchase price increases, and (2)
annual operating costs decrease. Inputs
used for calculating the LCC and PBP
include total installed costs (i.e.,
product price plus installation costs),
and operating costs (i.e., annual energy
use, energy prices, energy price trends,
repair costs, and maintenance costs).
The LCC calculation also uses product
lifetime and a discount rate. Section
IV.E of this final determination and
chapter 8 of the November 2022
Preliminary Analysis TSD provide
detailed information on the LCC and
PBP analyses.
Table V.1 through Table V.18 show
the average LCC and PBP results for the
ELs considered for each product class of
consumer furnace fans. In the first of
each pair of tables, the simple payback
is measured relative to the baseline
level. In the second table, the impacts
are measured relative to the efficiency
distribution in the no-new-standards
case in the compliance year. The LCC
and PBP results for consumer furnace
fans include both residential and
commercial users. Because some
consumers purchase products with
higher efficiency in the no-newstandards case, the average savings are
less than the difference between the
average LCC of the baseline product and
the average LCC at each EL. The savings
refer only to consumers who are affected
by a standard at a given EL. Those who
already purchase products with
efficiency at or above a given EL are not
affected. Consumers for whom the LCC
increases at a given EL experience a net
cost.
TABLE V.1—AVERAGE LCC AND PBP RESULTS BY EFFICIENCY LEVEL FOR NON-WEATHERIZED, NON-CONDENSING GAS
FURNACE FANS (NWG–NC)
Average costs
(2022$)
Simple
payback period
(years)
Efficiency level
First year’s
operating cost
Installed cost
0 ...........................
1 ...........................
403
495
Lifetime
operating cost
67
60
LCC
1,160
1,069
1,563
1,565
Average
lifetime
(years)
..............................
12.9
20.9
20.9
Note: The results for each EL are calculated assuming that all consumers use products at that efficiency level. The PBP is measured relative
to the baseline product.
TABLE V.2—AVERAGE LCC SAVINGS RELATIVE TO THE BASE CASE EFFICIENCY DISTRIBUTION FOR NON-WEATHERIZED,
NON-CONDENSING GAS FURNACE FANS (NWG–NC)
Efficiency level
Percentage of
consumers with
net cost
Average savings—
impacted consumers
(2022$) *
1 .......................................................................................................................................................
68.4
(1)
* The savings represent the average LCC for affected consumers. Parentheses indicate negative (¥) values.
TABLE V.3—AVERAGE LCC AND PBP RESULTS BY EFFICIENCY LEVEL FOR NON-WEATHERIZED, CONDENSING GAS
FURNACE FANS (NWG–C)
Average costs
(2022$)
Simple
payback period
(years)
Efficiency level
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Installed cost
0 ...........................
1 ...........................
First year’s
operating cost
420
501
Lifetime
operating cost
61
55
1,106
1,024
LCC
1,525
1,526
..............................
13.3
Average
lifetime
(years)
21.9
21.9
Note: The results for each EL are calculated assuming that all consumers use products at that efficiency level. The PBP is measured relative
to the baseline product.
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TABLE V.4—AVERAGE LCC SAVINGS RELATIVE TO THE BASE CASE EFFICIENCY DISTRIBUTION FOR NON-WEATHERIZED,
CONDENSING GAS FURNACE FANS (NWG–C)
Efficiency level
Percentage of
consumers with
net cost
Average savings—
impacted consumers
(2022$) *
1 .......................................................................................................................................................
70.7
(0)
* The savings represent the average LCC for affected consumers. Parentheses indicate negative (¥) values.
TABLE V.5—AVERAGE LCC AND PBP RESULTS BY EFFICIENCY LEVEL FOR MOBILE HOME NON-WEATHERIZED, NONCONDENSING GAS FURNACE FANS (MH–NWG–NC)
Average costs
(2022$)
Simple
payback period
(years)
Efficiency level
First year’s
operating cost
Installed cost
0 ...........................
1 ...........................
2 ...........................
212
258
332
Lifetime
operating cost
54
35
30
LCC
884
589
530
1,096
847
863
Average
lifetime
(years)
..............................
2.3
5.0
20.7
20.7
20.7
Note: The results for each EL are calculated assuming that all consumers use products at that efficiency level. The PBP is measured relative
to the baseline product.
TABLE V.6—AVERAGE LCC SAVINGS RELATIVE TO THE BASE CASE EFFICIENCY DISTRIBUTION FOR MOBILE HOME NONWEATHERIZED, NON-CONDENSING GAS FURNACE FANS (MH–NWG–NC)
Percentage of
consumers with
net cost
Efficiency level
1 .......................................................................................................................................................
2 .......................................................................................................................................................
Average savings—
impacted consumers
(2022$) *
3.8
76.1
231
9
* The savings represent the average LCC for affected consumers.
TABLE V.7—AVERAGE LCC AND PBP RESULTS BY EFFICIENCY LEVEL FOR MOBILE HOME NON-WEATHERIZED,
CONDENSING GAS FURNACE FANS (MH–NWG–C)
Average costs
(2022$)
Simple
payback period
(years)
Efficiency level
First year’s
operating cost
Installed cost
0 ...........................
1 ...........................
2 ...........................
238
300
364
Lifetime
operating cost
62
37
34
LCC
1,039
666
631
1,277
966
995
Average
lifetime
(years)
..............................
2.5
4.6
21.5
21.5
21.5
Note: The results for each EL are calculated assuming that all consumers use products at that efficiency level. The PBP is measured relative
to the baseline product.
TABLE V.8—AVERAGE LCC SAVINGS RELATIVE TO THE BASE CASE EFFICIENCY DISTRIBUTION FOR MOBILE HOME NONWEATHERIZED, CONDENSING GAS FURNACE FANS (MH–NWG–C)
Percentage of
consumers with
net cost
Efficiency level
1 .......................................................................................................................................................
2 .......................................................................................................................................................
Average savings—
impacted consumers
(2022$) *
1.5
82.1
292
(7)
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* The savings represent the average LCC for affected consumers. Parentheses indicate negative (¥) values.
TABLE V.9—AVERAGE LCC AND PBP RESULTS BY EFFICIENCY LEVEL FOR MOBILE HOME ELECTRIC FURNACE/MODULAR
BLOWER FANS (MH–EF/MB)
Average costs
(2022$)
Simple
payback period
(years)
Efficiency level
Installed cost
0 ...........................
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operating cost
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TABLE V.9—AVERAGE LCC AND PBP RESULTS BY EFFICIENCY LEVEL FOR MOBILE HOME ELECTRIC FURNACE/MODULAR
BLOWER FANS (MH–EF/MB)—Continued
Average costs
(2022$)
Simple
payback period
(years)
Efficiency level
First year’s
operating cost
Installed cost
1 ...........................
315
Lifetime
operating cost
32
LCC
578
893
Average
lifetime
(years)
14.7
20.7
Note: The results for each EL are calculated assuming that all consumers use products at that efficiency level. The PBP is measured relative
to the baseline product.
TABLE V.10—LCC AVERAGE SAVINGS RELATIVE TO THE BASE CASE EFFICIENCY DISTRIBUTION FOR MOBILE HOME
ELECTRIC FURNACE/MODULAR BLOWER FANS (MH–EF/MB)
Efficiency level
Percentage of
consumers with
net cost
Average savings—
impacted consumers
(2022$) *
1 .......................................................................................................................................................
71.5
(8)
* The savings represent the average LCC for affected consumers. Parentheses indicate negative (¥) values.
TABLE V.11—AVERAGE LCC AND PBP RESULTS BY EFFICIENCY LEVEL FOR NON-WEATHERIZED, NON-CONDENSING OIL
FURNACE FANS (NWO–NC)
Average costs
(2022$)
Simple
payback period
(years)
Efficiency level
First year’s
operating cost
Installed cost
0 ...........................
1 ...........................
2 ...........................
568
654
765
Lifetime
operating cost
151
110
103
LCC
2,601
1,940
1,840
3,169
2,594
2,605
Average
lifetime
(years)
..............................
2.1
4.1
22.2
22.2
22.2
Note: The results for each EL are calculated assuming that all consumers use products at that efficiency level. The PBP is measured relative
to the baseline product.
TABLE V.12—AVERAGE LCC SAVINGS RELATIVE TO THE BASE CASE EFFICIENCY DISTRIBUTION FOR NON-WEATHERIZED,
NON-CONDENSING OIL FURNACE FANS (NWO–NC)
Percentage of
consumers with
net cost
Efficiency level
1 .......................................................................................................................................................
2 .......................................................................................................................................................
Average savings—
impacted consumers
(2022$) *
4.4
52.2
618
274
* The savings represent the average LCC for affected consumers.
TABLE V.13—AVERAGE LCC AND PBP RESULTS BY EFFICIENCY LEVEL FOR WEATHERIZED, NON-CONDENSING GAS
FURNACE FANS (WG–NC)
Average costs
(2022$)
Simple
payback period
(years)
Efficiency level
Installed cost
0 ...........................
1 ...........................
First year’s
operating cost
385
478
Lifetime
operating cost
81
71
1,322
1,188
LCC
1,706
1,666
..............................
9.1
Average
lifetime
(years)
20.6
20.6
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Note: The results for each EL are calculated assuming that all consumers use products at that efficiency level. The PBP is measured relative
to the baseline product.
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TABLE V.14—AVERAGE LCC SAVINGS RELATIVE TO THE BASE CASE EFFICIENCY DISTRIBUTION FOR WEATHERIZED, NONCONDENSING GAS FURNACE FANS (WG–NC)
Efficiency level
Percentage of
consumers with
net cost
Average savings—
impacted consumers
(2022$) *
1 .......................................................................................................................................................
54.9
40
* The savings represent the average LCC for affected consumers.
TABLE V.15—AVERAGE LCC AND PBP RESULTS BY EFFICIENCY LEVEL FOR ELECTRIC FURNACE/MODULAR BLOWERS
(NWEF/NWMB)
Average costs
(2022$)
Simple
payback period
(years)
Efficiency level
First year’s
operating cost
Installed cost
0 ...........................
1 ...........................
305
371
Lifetime
operating cost
43
39
LCC
726
673
1,031
1,045
Average
lifetime
(years)
..............................
16.0
20.7
20.7
Note: The results for each EL are calculated assuming that all consumers use products at that efficiency level. The PBP is measured relative
to the baseline product.
TABLE V.16—AVERAGE LCC SAVINGS RELATIVE TO THE BASE CASE EFFICIENCY DISTRIBUTION FOR ELECTRIC FURNACE/
MODULAR BLOWERS (NWEF/NWMB)
Efficiency level
Percentage of
consumers with
net cost
Average savings—
impacted consumers
(2022$) *
1 .......................................................................................................................................................
77.5
(14)
* The savings represent the average LCC for affected consumers. Parentheses indicate negative (¥) values.
TABLE V.17—AVERAGE LCC AND PBP RESULTS BY EFFICIENCY LEVEL FOR MOBILE HOME NON-WEATHERIZED, NONCONDENSING OIL FURNACE FANS (MH–NWO–NC)
Average costs
(2022$)
Simple
payback period
(years)
Efficiency level
First year’s
operating cost
Installed cost
0 ...........................
1 ...........................
2 ...........................
491
541
624
Lifetime
operating cost
88
66
61
LCC
1,539
1,187
1,105
2,030
1,728
1,729
Average
lifetime
(years)
..............................
2.3
5.0
22.5
22.5
22.5
Note: The results for each EL are calculated assuming that all consumers use products at that efficiency level. The PBP is measured relative
to the baseline product.
TABLE V.18—AVERAGE LCC SAVINGS RELATIVE TO THE BASE CASE EFFICIENCY DISTRIBUTION FOR MOBILE HOME NONWEATHERIZED, NON-CONDENSING OIL FURNACE FAN (MH–NWO–NC)
Percentage of
consumers with
net cost
Efficiency level
1 .......................................................................................................................................................
2 .......................................................................................................................................................
21.0
54.7
Average savings—
impacted consumers
(2022$) *
308
276
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* The savings represent the average LCC for affected consumers.
B. National Impact Analysis
1. National Energy Savings
This section presents DOE’s estimates
of the NES and the NPV of consumer
benefits that would result from each of
the CSLs considered as potential
amended standards.
To estimate the energy savings
attributable to potential amended energy
conservation standards for consumer
furnace fans, DOE compared their
energy consumption under the no-newstandards case to their anticipated
energy consumption under each CSL.
The savings are measured over the
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entire lifetime of products purchased
during the 30-year period that begins in
the year of anticipated compliance with
amended standards (2030–2059).
Table V.19 presents DOE’s projections
of the national energy savings for each
CSL considered for the analysis. The
savings were calculated using the
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approach described in section IV.G.2 of
this document.
TABLE V.19—CUMULATIVE NATIONAL
ENERGY SAVINGS FOR CONSUMER
FURNACE FANS; 30 YEARS OF SHIPMENTS
[2030–2059]
Candidate standards
level
1
I
2
results are presented for informational
purposes only and are not indicative of
any change in DOE’s analytical
methodology. The NES sensitivity
analysis results based on a nine-year
analytical period are presented in Table
V.20. The impacts are counted over the
lifetime of consumer furnace fans
purchased during the period 2030–2038.
0.013
0.013
MENTS
I
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OMB Circular
requires
agencies to present analytical results,
including separate schedules of the
monetized benefits and costs that show
the type and timing of benefits and
costs. Circular A–4 also directs agencies
to consider the variability of key
elements underlying the estimates of
benefits and costs. For this final
determination, DOE undertook a
sensitivity analysis using nine years,
rather than 30 years, of product
shipments. The choice of a nine-year
period is a proxy for the timeline in
EPCA for the review of certain energy
conservation standards and potential
revision of and compliance with such
revised standards.60 The review
timeframe established in EPCA is
generally not synchronized with the
product lifetime, product manufacturing
cycles, or other factors specific to
consumer furnace fans. Thus, such
59 U.S. Office of Management and Budget,
Circular A–4: Regulatory Analysis (Available at:
www.whitehouse.gov/omb/information-foragencies/circulars) (last accessed Sept. 9, 2021).
DOE used the prior version of Circular A–4 (Sept.
17, 2003) in accordance with the effective date of
the November 9, 2023 version (Available at:
www.whitehouse.gov/wp-content/uploads/legacy_
drupal_files/omb/circulars/A4/a-4.pdf) (last
accessed June 11, 2024).
60 EPCA requires DOE to review its standards at
least once every six years, and requires, for certain
products, a three-year period after any new
standard is promulgated before compliance is
required, except that in no case may any new
standards be required within six years of the
compliance date of the previous standards. (42
U.S.C. 6295(m)) If DOE makes a determination that
amended standards are not needed, it must conduct
a subsequent review within three years following
such a determination. As DOE is evaluating the
need to amend the standards, the sensitivity
analysis is based on the review timeframe
associated with amended standards. While adding
a six-year review to the three-year compliance
period adds up to nine years, DOE notes that it may
undertake reviews at any time within the six-year
period and that the three-year compliance date may
yield to the six-year backstop. A nine-year analysis
period may not be appropriate given the variability
that occurs in the timing of standards reviews and
the fact that for some products, the compliance
period is five years rather than three years.
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1.374
A–4 59
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[2030–2038]
Discount rate
Candidate standards
level
1
TABLE V.20—CUMULATIVE NATIONAL
ENERGY SAVINGS FOR CONSUMER
FURNACE FANS; 9 YEARS OF SHIP-
(quads)
Primary energy .........
FFC energy ...............
TABLE V.22—CUMULATIVE NET
PRESENT VALUE OF CONSUMER
BENEFITS FOR CONSUMER FURNACE
FANS; 9 YEARS OF SHIPMENTS
Candidate standards
level
I
2
(billion 2022$)
3 percent ...................
7 percent ...................
0.056
0.716
0.026 I
(0.071)
Note: Parentheses indicate negative (¥)
values.
C. Final Determination
As discussed previously, in order to
make a final determination that the
(quads)
energy conservation standards for
consumer furnace fans do not need to be
Primary energy .........
0.005
0.376 amended, EPCA requires that DOE
FFC energy ...............
0.005
0.381
I
analyze whether amended standards
would result in significant conservation
2. Net Present Value of Consumer Costs
of energy, be technologically feasible,
and Benefits
and be cost-effective. (42 U.S.C.
DOE estimated the cumulative NPV of 6295(m)(1)(A) and 42 U.S.C. 6295(n)(2))
DOE has determined that technology
the total costs and savings for
options are available that can improve
consumers that would result from the
the efficacy of consumer furnace fans.
CSLs considered for consumer furnace
These technology options are being used
fans. In accordance with OMB Circular
in commercially-available consumer
A–4, DOE calculated NPV using both a
furnace fans and, therefore, are
7-percent and a 3-percent real discount
technologically feasible. (See section
rate. Table V.21 shows the consumer
IV.A.4 of this document for further
NPV results with impacts counted over
information.) Hence, DOE has
the lifetime of products purchased
determined that amended energy
during the period 2030–2059.
conservation standards for consumer
furnace fans would be technologically
TABLE V.21—CUMULATIVE NET
PRESENT VALUE OF CONSUMER feasible.
Under 42 U.S.C. 6295(o)(2)(B)(i)(II),
BENEFITS FOR CONSUMER FURNACE
an evaluation of cost-effectiveness
FANS; 30 YEARS OF SHIPMENTS
requires DOE to consider savings in
[2030–2059]
operating costs throughout the
estimated average life of the covered
Candidate standards
product in the type (or class) compared
level
Discount rate
to any increase in the price, initial
1
2
charges, or maintenance expenses for
I
the covered product that are likely to
(billion 2022$)
result from the standard. (42 U.S.C.
3 percent ...................
0.112
1.821 6295(n)(2)(C) and 42 U.S.C.
7 percent ...................
0.042 I
(0.150) 6295(o)(2)(B)(i)(II)) DOE conducted an
LCC analysis to estimate the net costs/
Note: Parentheses indicate negative (¥)
benefits to users from increased
values.
efficiency in the considered consumer
The NPV results based on the
furnace fan product classes, the results
aforementioned nine-year analytical
of which are shown in Table V.1
period are presented in Table V.22. The through Table V.18. DOE then
impacts are counted over the lifetime of aggregated the results from the LCC
consumer furnace fan products
analysis to estimate the NPV of the total
purchased during the period 2030–2038. costs and benefits experienced by the
As mentioned previously, such results
Nation. (See results in Table V.21.) As
are presented for informational
noted, the inputs for determining the
purposes only and are not indicative of
NPV are: (1) total annual installed cost,
any change in DOE’s analytical
(2) total annual operating costs (energy
methodology or decision criteria.
costs and repair and maintenance costs),
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2
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and (3) a discount factor to calculate the
present value of costs and savings.
EPCA also requires that DOE consider
whether amended energy conservation
standards for the subject consumer
furnace fans would result in significant
conservation of energy. (42 U.S.C.
6295(m)(1)(A) and 42 U.S.C.
6295(n)(2)(A)) To estimate the energy
savings attributable to potential
amended standards for consumer
furnace fans, DOE compared their
energy consumption under the no-newstandards case to their anticipated
energy consumption under each
potential standard level. The savings are
measured over the entire lifetime of
products purchased in the 30-year
period that begins in the year of
anticipated compliance with amended
standards (2030–2059). The results of
this analysis are shown in Table V.19.
Because an analysis of potential costeffectiveness and energy savings first
requires an evaluation of the relevant
technology, DOE typically first
discusses the technological feasibility of
amended standards. DOE then typically
addresses the cost-effectiveness and
energy savings associated with potential
amended standards. For this final
determination, DOE reviewed the
impacts of amended standards
corresponding to the implementation of
the two design options analyzed in this
proceeding separately (i.e., BPM motor
with forward-curved impellers and BPM
motor with backward-inclined
impellers, as discussed in section IV.B.1
of this document). For each design
option, DOE considered the
technological feasibility, costeffectiveness, and significance of energy
savings.
1. BPM Motor With Backward-Inclined
Impellers
BPM motors with backward-inclined
impellers are included in the current
analysis as the max-tech design option
for all furnace fan product classes. In
other words, they are analyzed as EL 1
for the NWG–NC, NWG–C, WG–NC,
NWEF/NWMB, and MH–EF/MB
product classes and as EL 2 for the
NWO–NC, MH–NWG–NC, MH–NWG–
C, and MH–NWO product classes. As
discussed in section IV.A.4 of this
document, DOE is aware of BPM motors
with backward-inclined impellers being
used in commercially-available
consumer furnace fans, and, therefore,
this technology is technologically
feasible.
As seen in Table V.19, DOE estimates
that amended standards for consumer
furnace fans would result in FFC energy
savings of 1.374 quads at max-tech
levels over a 30-year analysis period
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(2030–2059). However, as seen in Table
V.1 through Table V.18 and Table V.21,
these efficiency levels result in net LCC
costs for the majority of consumers and
negative net present value at a 7-percent
discount rate. Therefore, DOE finds that
the max-tech ELs (which would require
the use of backward-inclined impellers)
are not cost-effective.
Additionally, as discussed in section
IV.H of this document, there is a
significant amount of uncertainty
associated with the inputs and results of
this analysis. At this time, DOE has
concerns about the feasibility of
implementing backward-inclined
impellers across all input capacities and
cabinet sizes and the unavailability of
certain furnace product sizes, concerns
about potential negative impacts on
consumer features, and uncertainty
related to its assumptions about the
energy reduction associated with
backward-inclined impellers as opposed
to forward-curved impellers.
2. BPM Motors With Forward-Inclined
Impellers
BPM motors with forward-curved
impellers (which is the type of impeller
used in the vast majority of consumer
furnace fans on the market today) are
included in the current analysis as the
design option analyzed in CSL 1. For
these product classes, the current
standards can be met using less-efficient
PSC motors, so replacing the motor with
a BPM motor can improve the efficiency
of the furnace fan. BPM motors are
widely used in commercially-available
consumer furnace fans and, therefore,
are technologically feasible.
As seen in Table V.21, CSL 1 results
in positive NPV at the 3-percent and 7percent discount rates. And, as seen in
Table V.19, DOE estimates that
amended standards for consumer
furnace fans would result in energy
savings of 0.013 quads at CSL 1 over a
30-year analysis period (2030–2059).
However, as discussed in section IV.F of
this document, shipments in the
affected product classes have declined
over the past 20 years and could decline
faster than current shipment
projections, which may lead to
reductions in energy savings from
amended standards. Given the small
role of NWO–NC, MH–NWG–NC, MH–
NWG–C, and MH–NWO in the overall
furnace market and the low sales
relative to the consumer boiler and
consumer water heater markets,
manufacturers may deprioritize furnace
fan updates for these product classes.
Depending on how companies prioritize
resources, there could be reduced
availability of NWO–NC, MH–NWG–
NC, and MH–NWO products in the
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84023
marketplace after 2030. Additionally,
there is a potential risk that some
manufacturers would choose to exit
these markets rather than redesign
affected products, given the low
shipment volumes, lack of anticipated
growth, limited potential for cost
recovery, and need to prioritize
technical resources. In particular, the
loss of a few manufacturers in the
NWO–NC market could lead to changes
in competition and shifts toward the
market becoming highly concentrated.
Based on the declining shipments of the
affected product classes and uncertainty
over whether manufacturers will choose
to remain in a shrinking market, DOE
has determined that it is unable to
conclude that amended standards for
consumer furnace fans would be
economically justified.
3. Summary
As discussed previously, a
determination that amended standards
are not needed must be based on
consideration of whether amended
standards will result in significant
conservation of energy, are
technologically feasible, and are costeffective. (42 U.S.C. 6295(m)(1)(A) and
42 U.S.C. 6295(n)(2)) Additionally, DOE
can only propose an amended standards
if it is, among other things,
economically justified. (42 U.S.C.
6295(m)(1)(B); 42 U.S.C. 6295(o)(2)(A))
However, for the reasons discussed in
the preceding sections, DOE is unable to
conclude that amended standards for
furnace fans at any of the CSLs analyzed
would result in significant conservation
of energy, be technologically feasible,
and also be cost-effective. Therefore,
DOE has determined that energy
conservation standards for consumer
furnace fans do not need to be amended
at this time.
VI. Procedural Issues and Regulatory
Review
A. Review Under Executive Orders
12866, 13563, and 14094
Executive Order (‘‘E.O.’’) 12866,
‘‘Regulatory Planning and Review,’’ 58
FR 51735 (Oct. 4, 1993), as
supplemented and reaffirmed by E.O.
13563, ‘‘Improving Regulation and
Regulatory Review,’’ 76 FR 3821 (Jan.
21, 2011) and amended by E.O. 14094,
‘‘Modernizing Regulatory Review,’’ 88
FR 21879 (April 11, 2023), requires
agencies, to the extent permitted by law,
to: (1) propose or adopt a regulation
only upon a reasoned determination
that its benefits justify its costs
(recognizing that some benefits and
costs are difficult to quantify); (2) tailor
regulations to impose the least burden
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on society, consistent with obtaining
regulatory objectives, taking into
account, among other things, and to the
extent practicable, the costs of
cumulative regulations; (3) select, in
choosing among alternative regulatory
approaches, those approaches that
maximize net benefits (including
potential economic, environmental,
public health and safety, and other
advantages; distributive impacts; and
equity); (4) to the extent feasible, specify
performance objectives, rather than
specifying the behavior or manner of
compliance that regulated entities must
adopt; and (5) identify and assess
available alternatives to direct
regulation, including providing
economic incentives to encourage the
desired behavior, such as user fees or
marketable permits, or providing
information upon which choices can be
made by the public. DOE emphasizes as
well that E.O. 13563 requires agencies to
use the best available techniques to
quantify anticipated present and future
benefits and costs as accurately as
possible. In its guidance, the Office of
Information and Regulatory Affairs
(‘‘OIRA’’) in the OMB has emphasized
that such techniques may include
identifying changing future compliance
costs that might result from
technological innovation or anticipated
behavioral changes. For the reasons
stated in this preamble, this final
regulatory action is consistent with
these principles.
Section 6(a) of E.O. 12866 also
requires agencies to submit ‘‘significant
regulatory actions’’ to OIRA for review.
OIRA has determined that this final
regulatory action does not constitute a
‘‘significant regulatory action’’ under
section 3(f) of E.O. 12866, as amended
by E.O. 14094. Accordingly, this action
was not submitted to OIRA for review
under E.O. 12866.
B. Review Under the Regulatory
Flexibility Act
The Regulatory Flexibility Act (5
U.S.C. 601 et seq.) requires preparation
of an initial regulatory flexibility
analysis (‘‘IRFA’’) and a final regulatory
flexibility analysis (‘‘FRFA’’) for any
rule that by law must be proposed for
public comment, unless the agency
certifies that the rule, if promulgated,
will not have a significant economic
impact on a substantial number of small
entities. As required by E.O. 13272,
‘‘Proper Consideration of Small Entities
in Agency Rulemaking,’’ 67 FR 53461
(August 16, 2002), DOE published
procedures and policies in the Federal
Register on February 19, 2003, to ensure
that the potential impacts of its rules on
small entities are properly considered
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during the rulemaking process. 68 FR
7990. DOE has made its procedures and
policies available on the Office of the
General Counsel’s website
(www.energy.gov/gc/office-generalcounsel).
DOE reviewed this final
determination under the provisions of
the Regulatory Flexibility Act and the
policies and procedures published on
February 19, 2003. Because DOE is not
amending standards for consumer
furnace fans, the determination will not
amend any energy conservation
standards. On the basis of the foregoing,
DOE certifies that the final
determination will have no significant
economic impact on a substantial
number of small entities. Accordingly,
DOE has not prepared an FRFA for this
final determination. DOE has
transmitted this certification and
supporting statement of factual basis to
the Chief Counsel for Advocacy of the
Small Business Administration for
review under 5 U.S.C. 605(b).
C. Review Under the Paperwork
Reduction Act of 1995
This final determination, which
concludes that no amended energy
conservation standards for consumer
furnace fans are needed, imposes no
new informational or recordkeeping
requirements. Accordingly, OMB
clearance is not required under the
Paperwork Reduction Act. (44 U.S.C.
3501 et seq.)
D. Review Under the National
Environmental Policy Act of 1969
DOE has analyzed this final action in
accordance with the National
Environmental Policy Act of 1969
(‘‘NEPA’’) and DOE’s NEPA
implementing regulations (10 CFR part
1021). DOE’s regulations include a
categorical exclusion for actions which
are interpretations or rulings with
respect to existing regulations. 10 CFR
part 1021, subpart D, appendix A4. DOE
has determined that this rule qualifies
for categorical exclusion A4 because it
is an interpretation or ruling in regard
to an existing regulation and otherwise
meets the requirements for application
of a categorical exclusion. See 10 CFR
1021.410. Accordingly, neither an
environmental assessment nor an
environmental impact statement is
required.
E. Review Under Executive Order 13132
E.O. 13132, ‘‘Federalism,’’ 64 FR
43255 (August 10, 1999), imposes
certain requirements on Federal
agencies formulating and implementing
policies or regulations that preempt
State law or that have federalism
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implications. The Executive order
requires agencies to examine the
constitutional and statutory authority
supporting any action that would limit
the policymaking discretion of the
States and to carefully assess the
necessity for such actions. The
Executive order also requires agencies to
have an accountable process to ensure
meaningful and timely input by State
and local officials in the development of
regulatory policies that have federalism
implications. On March 14, 2000, DOE
published a statement of policy
describing the intergovernmental
consultation process it will follow in the
development of such regulations. 65 FR
13735. DOE has examined this final
determination and has determined that
it would not have a substantial direct
effect on the States, on the relationship
between the national government and
the States, or on the distribution of
power and responsibilities among the
various levels of government. EPCA
governs and prescribes Federal
preemption of State regulations as to
energy conservation for the products
that are the subject of this final
determination. States can petition DOE
for exemption from such preemption to
the extent, and based on criteria, set
forth in EPCA. (42 U.S.C. 6297)
Therefore, no further action is required
by E.O. 13132.
F. Review Under Executive Order 12988
With respect to the review of existing
regulations and the promulgation of
new regulations, section 3(a) of E.O.
12988, ‘‘Civil Justice Reform,’’ 61 FR
4729 (Feb. 7, 1996), imposes on Federal
agencies the general duty to adhere to
the following requirements: (1)
eliminate drafting errors and ambiguity;
(2) write regulations to minimize
litigation; (3) provide a clear legal
standard for affected conduct rather
than a general standard, and (4) promote
simplification and burden reduction.
Regarding the review required by
section 3(a), section 3(b) of E.O. 12988
specifically requires that Executive
agencies make every reasonable effort to
ensure that the regulation: (1) clearly
specifies the preemptive effect, if any;
(2) clearly specifies any effect on
existing Federal law or regulation; (3)
provides a clear legal standard for
affected conduct while promoting
simplification and burden reduction; (4)
specifies the retroactive effect, if any; (5)
adequately defines key terms, and (6)
addresses other important issues
affecting clarity and general
draftsmanship under any guidelines
issued by the Attorney General. Section
3(c) of E.O. 12988 requires Executive
agencies to review regulations in light of
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applicable standards in section 3(a) and
section 3(b) to determine whether they
are met or it is unreasonable to meet one
or more of them. DOE has completed the
required review and determined that, to
the extent permitted by law, this final
determination meets the relevant
standards of E.O. 12988.
khammond on DSKJM1Z7X2PROD with RULES3
G. Review Under the Unfunded
Mandates Reform Act of 1995
Title II of the Unfunded Mandates
Reform Act of 1995 (‘‘UMRA’’) requires
each Federal agency to assess the effects
of Federal regulatory actions on State,
local, and Tribal governments and the
private sector. Public Law 104–4, sec.
201 (codified at 2 U.S.C. 1531). For a
regulatory action likely to result in a
rule that may cause the expenditure by
State, local, and Tribal governments, in
the aggregate, or by the private sector of
$100 million or more in any one year
(adjusted annually for inflation), section
202 of UMRA requires a Federal agency
to publish a written statement that
estimates the resulting costs, benefits,
and other effects on the national
economy. (2 U.S.C. 1532(a), (b)) UMRA
also requires a Federal agency to
develop an effective process to permit
timely input by elected officers of State,
local, and Tribal governments on a
proposed ‘‘significant intergovernmental
mandate,’’ and requires an agency plan
for giving notice and opportunity for
timely input to potentially affected
small governments before establishing
any requirements that might
significantly or uniquely affect them. On
March 18, 1997, DOE published a
statement of policy on its process for
intergovernmental consultation under
UMRA. 62 FR 12820. DOE’s policy
statement is also available at
www.energy.gov/sites/prod/files/gcprod/
documents/umra_97.pdf.
DOE examined this final
determination according to UMRA and
its statement of policy and determined
that the final determination does not
contain a Federal intergovernmental
mandate, nor is it expected to require
expenditures of $100 million or more in
any one year by State, local, and Tribal
governments, in the aggregate, or by the
private sector. As a result, the analytical
requirements of UMRA do not apply.
H. Review Under the Treasury and
General Government Appropriations
Act, 1999
Section 654 of the Treasury and
General Government Appropriations
Act, 1999 (Pub. L. 105–277) requires
Federal agencies to issue a Family
Policymaking Assessment for any
proposed rule or policy that may affect
family well-being. When developing a
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Family Policymaking Assessment,
agencies must assess whether: (1) the
action strengthens or erodes the stability
or safety of the family and, particularly,
the marital commitment; (2) the action
strengthens or erodes the authority and
rights of parents in the education,
nurture, and supervision of their
children; (3) the action helps the family
perform its functions, or substitutes
governmental activity for the function;
(4) the action increases or decreases
disposable income or poverty of families
and children; (5) the proposed benefits
of the action justify the financial impact
on the family; (6) the action may be
carried out by State or local government
or by the family, and whether (7) the
action establishes an implicit or explicit
policy concerning the relationship
between the behavior and personal
responsibility of youth, and the norms
of society. In evaluating the above
factors, DOE has concluded that it is not
necessary to prepare a Family
Policymaking Assessment as none of the
above factors are implicated. Further,
this final determination would not have
any financial impact on families nor any
impact on the autonomy or integrity of
the family as an institution.
I. Review Under Executive Order 12630
Pursuant to E.O. 12630,
‘‘Governmental Actions and Interference
with Constitutionally Protected Property
Rights,’’ 53 FR 8859 (March 18, 1988),
DOE has determined that this final
determination would not result in any
takings that might require compensation
under the Fifth Amendment to the U.S.
Constitution.
J. Review Under the Treasury and
General Government Appropriations
Act, 2001
Section 515 of the Treasury and
General Government Appropriations
Act, 2001 (44 U.S.C. 3516 note) provides
for Federal agencies to review most
disseminations of information to the
public under information quality
guidelines established by each agency
pursuant to general guidelines issued by
OMB. OMB’s guidelines were published
at 67 FR 8452 (Feb. 22, 2002), and
DOE’s guidelines were published at 67
FR 62446 (Oct. 7, 2002). Pursuant to
OMB Memorandum M–19–15,
‘‘Improving Implementation of the
Information Quality Act’’ (April 24,
2019), DOE published updated
guidelines, which are available at
www.energy.gov/sites/prod/files/2019/
12/f70/DOE%20Final%
20Updated%20IQA%20Guidelines%
20Dec%202019.pdf. DOE has reviewed
this final determination under the OMB
and DOE guidelines and has concluded
PO 00000
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Sfmt 4700
84025
that it is consistent with applicable
policies in those guidelines.
K. Review Under Executive Order 13211
E.O. 13211, ‘‘Actions Concerning
Regulations That Significantly Affect
Energy Supply, Distribution, or Use,’’ 66
FR 28355 (May 22, 2001), requires
Federal agencies to prepare and submit
to OIRA at OMB a Statement of Energy
Effects for any proposed significant
energy action. A ‘‘significant energy
action’’ is defined as any action by an
agency that promulgates or is expected
to lead to promulgation of a final rule,
and that: (1) is a significant regulatory
action under Executive Order 12866, or
any successor order, and is likely to
have a significant adverse effect on the
supply, distribution, or use of energy; or
(2) is designated by the Administrator of
OIRA as a significant energy action. For
any significant energy action, the agency
must give a detailed statement of any
adverse effects on energy supply,
distribution, or use should the proposal
be implemented, and of reasonable
alternatives to the action and their
expected benefits on energy supply,
distribution, and use.
This final determination, which does
not amend energy conservation
standards for consumer furnace fans, is
not a significant regulatory action under
E.O. 12866. Moreover, it would not have
a significant adverse effect on the
supply, distribution, or use of energy,
nor has it been designated as such by
the Administrator at OIRA. Therefore, it
is not a significant energy action, and
accordingly, DOE has not prepared a
Statement of Energy Effects.
L. Review Under the Information
Quality Bulletin for Peer Review
On December 16, 2004, OMB, in
consultation with the Office of Science
and Technology Policy (‘‘OSTP’’),
issued its Final Information Quality
Bulletin for Peer Review (‘‘the
Bulletin’’). 70 FR 2664 (Jan. 14, 2005).
The Bulletin establishes that certain
scientific information shall be peer
reviewed by qualified specialists before
it is disseminated by the Federal
Government, including influential
scientific information related to agency
regulatory actions. The purpose of the
bulletin is to enhance the quality and
credibility of the Government’s
scientific information. Under the
Bulletin, the energy conservation
standards rulemaking analyses are
‘‘influential scientific information,’’
which the Bulletin defines as ‘‘scientific
information the agency reasonably can
determine will have, or does have, a
clear and substantial impact on
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important public policies or private
sector decisions.’’ Id. at 70 FR 2667.
In response to OMB’s Bulletin, DOE
conducted formal peer reviews of the
energy conservation standards
development process and the analyses
that are typically used and has prepared
a peer review report pertaining to the
energy conservation standards
rulemaking analyses.61 Generation of
this report involved a rigorous, formal,
and documented evaluation using
objective criteria and qualified and
independent reviewers to make a
judgment as to the technical/scientific/
business merit, the actual or anticipated
results, and the productivity and
management effectiveness of programs
and/or projects. Because available data,
models, and technological
understanding have changed since 2007,
DOE has engaged with the National
Academy of Sciences (‘‘NAS’’) to review
khammond on DSKJM1Z7X2PROD with RULES3
61 ‘‘Energy Conservation Standards Rulemaking
Peer Review Report’’ (2007) (Available at:
www.energy.gov/eere/buildings/downloads/energyconservation-standards-rulemaking-peer-reviewreport-0) (last accessed June 28, 2024).
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DOE’s analytical methodologies to
ascertain whether modifications are
needed to improve DOE’s analyses. DOE
is in the process of evaluating the
resulting December 2021 report.62
M. Congressional Notification
As required by 5 U.S.C. 801, DOE will
report to Congress on the promulgation
of this final determination prior to its
effective date. The Office of Information
and Regulatory Affairs has determined
that this rule does not meet the criteria
set forth in 5 U.S.C. 804(2).
VII. Approval of the Office of the
Secretary
The Secretary of Energy has approved
publication of this final determination.
Signing Authority
This document of the Department of
Energy was signed on October 10, 2024,
62 The December 2021 NAS report is available at
www.nationalacademies.org/our-work/review-ofmethods-for-setting-building-and-equipmentperformance-standards (Last accessed August 28,
2024).
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by Jeffrey Marootian, Principal Deputy
Assistant Secretary for Energy Efficiency
and Renewable Energy, pursuant to
delegated authority from the Secretary
of Energy. That document with the
original signature and date is
maintained by DOE. For administrative
purposes only, and in compliance with
requirements of the Office of the Federal
Register, the undersigned DOE Federal
Register Liaison Officer has been
authorized to sign and submit the
document in electronic format for
publication, as an official document of
the Department of Energy. This
administrative process in no way alters
the legal effect of this document upon
publication in the Federal Register.
Signed in Washington, DC, on October 10,
2024.
Treena V. Garrett,
Federal Register Liaison Officer, U.S.
Department of Energy.
[FR Doc. 2024–23907 Filed 10–17–24; 8:45 am]
BILLING CODE 6450–01–P
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Agencies
[Federal Register Volume 89, Number 202 (Friday, October 18, 2024)]
[Rules and Regulations]
[Pages 83990-84026]
From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
[FR Doc No: 2024-23907]
[[Page 83989]]
Vol. 89
Friday,
No. 202
October 18, 2024
Part III
Department of Energy
-----------------------------------------------------------------------
10 CFR Part 430
Energy Conservation Program: Energy Conservation Standards for Consumer
Furnace Fans; Final Rule
Federal Register / Vol. 89 , No. 202 / Friday, October 18, 2024 /
Rules and Regulations
[[Page 83990]]
-----------------------------------------------------------------------
DEPARTMENT OF ENERGY
10 CFR Part 430
[EERE-2021-BT-STD-0029]
RIN 1904-AE64
Energy Conservation Program: Energy Conservation Standards for
Consumer Furnace Fans
AGENCY: Office of Energy Efficiency and Renewable Energy, Department of
Energy.
ACTION: Final determination.
-----------------------------------------------------------------------
SUMMARY: The Energy Policy and Conservation Act, as amended (``EPCA''),
prescribes energy conservation standards for various consumer products
and certain commercial and industrial equipment, including consumer
furnace fans. EPCA also requires the U.S. Department of Energy
(``DOE'') to periodically review its existing standards to determine
whether more-stringent, amended standards would be technologically
feasible and economically justified, and would result in significant
energy savings. In this final determination, DOE has determined the
energy conservation standards for consumer furnace fans do not need to
be amended.
DATES: The effective date of this final determination is November 18,
2024.
ADDRESSES: The docket for this activity, which includes Federal
Register notices, public meeting attendee lists and transcripts,
comments, and other supporting documents/materials, is available for
review at www.regulations.gov. All documents in the docket are listed
in the www.regulations.gov index. However, not all documents listed in
the index may be publicly available, such as information that is exempt
from public disclosure.
The docket web page can be found at www.regulations.gov/docket/EERE-2021-BT-STD-0029. The docket web page contains instructions on how
to access all documents, including public comments, in the docket.
FOR FURTHER INFORMATION CONTACT:
Ms. Julia Hegarty, U.S. Department of Energy, Office of Energy
Efficiency and Renewable Energy, Building Technologies Office, EE-5B,
1000 Independence Avenue SW, Washington, DC 20585-0121. Telephone:
(240) 597-6737 Email: [email protected]">ApplianceStandards[email protected].
Mr. Eric Stas, U.S. Department of Energy, Office of the General
Counsel, GC-33, 1000 Independence Avenue SW, Washington, DC 20585-0121.
Telephone: (202) 586-4798. Email: [email protected].
For further information on how to review the docket, contact the
Appliance and Equipment Standards Program staff at (202) 287-1445 or by
email: [email protected]">ApplianceStandards[email protected].
SUPPLEMENTARY INFORMATION:
Table of Contents
I. Synopsis of the Final Determination
II. Introduction
A. Authority
B. Background
1. Current Standards
2. Current Rulemaking History
III. General Discussion and Rationale
A. General Comments
B. Product Classes and Scope of Coverage
C. Test Procedure
D. Technological Feasibility
1. General Considerations
2. Maximum Technologically Feasible Levels
E. Energy Savings
1. Determination of Savings
2. Significance of Savings
F. Cost-Effectiveness
G. Further Considerations
1. Economic Impact on Manufacturers and Consumers
2. Savings in Operating Costs Compared To Increase in Price
3. Energy Savings
4. Lessening of Utility or Performance of Products
5. Impact of Any Lessening of Competition
6. Need for National Energy Conservation
7. Other Factors
IV. Methodology and Discussion of Related Comments
A. Market and Technology Assessment
1. Product Classes and Scope of Coverage
2. Technology Options
3. Impact From Other Rulemakings
4. Screening Analysis
a. Screened-Out Technologies
b. Remaining Technologies
B. Engineering and Cost Analysis
1. Efficiency Analysis
a. Baseline Efficiency
b. Intermediate Efficiency Levels
c. Maximum Technology (``Max-Tech'') Efficiency Levels
d. Summary of Efficiency Levels Analyzed
2. Cost Analysis
a. Teardown Analysis
b. Cost Estimation Method
3. Cost-Efficiency Results
C. Markups Analysis
D. Energy Use Analysis
E. Life-Cycle Cost and Payback Period Analysis
1. Product Cost
2. Installation Cost
3. Annual Energy Consumption
4. Energy Prices
5. Maintenance and Repair Costs
6. Product Lifetime
7. Discount Rates
8. Energy-Efficiency Distribution in the No-New-Standards Case
9. Payback Period Analysis
F. Shipments Analysis
G. National Impact Analysis
1. Product Efficiency Trends
2. National Energy Savings
3. Net Present Value Analysis
H. Other Factors Related to Backward-Inclined Impellers
V. Analytical Results and Conclusions
A. Economic Impacts on Individual Consumers
B. National Impact Analysis
1. National Energy Savings
2. Net Present Value of Consumer Costs and Benefits
C. Final Determination
1. BPM Motor With Backward-Inclined Impellers
2. BPM Motors With Forward-Inclined Impellers
3. Summary
VI. Procedural Issues and Regulatory Review
A. Review Under Executive Orders 12866, 13563, and 14094
B. Review Under the Regulatory Flexibility Act
C. Review Under the Paperwork Reduction Act of 1995
D. Review Under the National Environmental Policy Act of 1969
E. Review Under Executive Order 13132
F. Review Under Executive Order 12988
G. Review Under the Unfunded Mandates Reform Act of 1995
H. Review Under the Treasury and General Government
Appropriations Act, 1999
I. Review Under Executive Order 12630
J. Review Under the Treasury and General Government
Appropriations Act, 2001
K. Review Under Executive Order 13211
L. Review Under the Information Quality Bulletin for Peer Review
M. Congressional Notification
VII. Approval of the Office of the Secretary
I. Synopsis of the Final Determination
The Energy Policy and Conservation Act, Public Law 94-163, as
amended (``EPCA''),\1\ authorizes DOE to regulate the energy efficiency
of a number of consumer products and certain industrial equipment. (42
U.S.C. 6291-6317, as codified) Title III, Part B \2\ of EPCA
established the Energy Conservation Program for Consumer Products Other
Than Automobiles. (42 U.S.C. 6291-6309) These products include consumer
furnace fans, the subject of this final determination. (42 U.S.C.
6295(f)(4)(D))
---------------------------------------------------------------------------
\1\ All references to EPCA in this document refer to the statute
as amended through the Energy Act of 2020, Public Law 116-260 (Dec.
27, 2020), which reflects the last statutory amendments that impact
Parts A and A-1 of EPCA.
\2\ For editorial reasons, upon codification in the U.S. Code,
Part B was redesignated Part A.
---------------------------------------------------------------------------
Pursuant to EPCA, DOE is required to review its existing energy
conservation standards for covered consumer products no later than six
years after issuance of any final rule establishing or amending a
standard. (42 U.S.C. 6295(m)(1)) Pursuant to that statutory provision,
DOE must publish either a
[[Page 83991]]
notification of determination that standards for the product do not
need to be amended, or a notice of proposed rulemaking (``NOPR'')
including new proposed energy conservation standards (proceeding to a
final rule, as appropriate). (Id.) DOE has conducted this review of the
energy conservation standards for consumer furnace fans under EPCA's
six-year-lookback authority described herein.
For this final determination, DOE analyzed consumer furnace fans
subject to energy conservation standards specified in the Code of
Federal Regulations (``CFR'') at 10 CFR 430.32(y). DOE first analyzed
the technological feasibility of more energy-efficient consumer furnace
fans. For those consumer furnace fans for which DOE determined higher
standards to be technologically feasible, DOE evaluated whether higher
standards would be cost-effective for consumers by conducting life-
cycle cost (``LCC'') and payback period (``PBP'') analyses. In
addition, DOE estimated energy savings that would result from potential
energy conservation standards by conducting a national impact analysis
(``NIA''), in which it estimated the net present value (``NPV'') of the
total costs and benefits experienced by consumers.
Based on the results of the analyses, summarized in section V of
this document, DOE has determined that the current standards for
consumer furnace fans do not need to be amended and is issuing this
final determination accordingly.
II. Introduction
The following sections briefly discuss the statutory authority
underlying this final determination, as well as some of the historical
background relevant to the establishment of energy conservation
standards for consumer furnace fans.
A. Authority
Among other things, EPCA authorizes DOE to regulate the energy
efficiency of a number of consumer products and certain industrial
equipment. (42 U.S.C. 6291-6317, as codified) Title III, Part B \3\ of
EPCA established the Energy Conservation Program for Consumer Products
Other Than Automobiles. These products include consumer furnace fans,
the subject of this document. (42 U.S.C. 6295(f)(4)(D)) Specifically,
EPCA authorized DOE to establish energy conservation standards for
electricity used for the purpose of circulating air through ductwork.
(Id.)
---------------------------------------------------------------------------
\3\ As noted previously, for editorial reasons, upon
codification in the U.S. Code, Part B was redesignated Part A.
---------------------------------------------------------------------------
The energy conservation program under EPCA consists essentially of
four parts: (1) testing; (2) labeling; (3) the establishment of Federal
energy conservation standards, and (4) certification and enforcement
procedures. Relevant provisions of EPCA specifically include
definitions (42 U.S.C. 6291), test procedures (42 U.S.C. 6293),
labeling provisions (42 U.S.C. 6294), energy conservation standards (42
U.S.C. 6295), and the authority to require information and reports from
manufacturers (42 U.S.C. 6296).
Federal energy efficiency requirements for covered products
established under EPCA generally supersede State laws and regulations
concerning energy conservation testing, labeling, and standards. (42
U.S.C. 6297(a)-(c)) DOE may, however, grant waivers of Federal
preemption in limited circumstances for particular State laws or
regulations, in accordance with the procedures and other provisions set
forth under EPCA. (42 U.S.C. 6297(d))
Subject to certain criteria and conditions, DOE is required to
develop test procedures to measure the energy efficiency, energy use,
or estimated annual operating cost of each covered product. (42 U.S.C.
6295(o)(3)(A) and 42 U.S.C. 6295(r)) Manufacturers of covered products
must use the prescribed DOE test procedure as the basis for certifying
to DOE that their product complies with the applicable energy
conservation standards and as the basis for any representations
regarding the energy use or energy efficiency of the product. (42
U.S.C. 6293(c) and 42 U.S.C. 6295(s)) Similarly, DOE must use these
test procedures to evaluate whether a basic model complies with the
applicable energy conservation standard(s). (42 U.S.C. 6295(s)) The DOE
test procedures for consumer furnace fans appear at title 10 CFR part
430, subpart B, appendix AA.
As noted previously, not later than six years after the issuance of
any final rule establishing or amending a standard, DOE must publish
either a notice of proposed determination (``NOPD'') that standards for
the product do not need to be amended, or a NOPR including new proposed
energy conservation standards (proceeding to a final rule, as
appropriate). (42 U.S.C. 6295(m)(1) and (3)) EPCA further provides
that, not later than three years the issuance of a final determination
not to amend standards, DOE must publish either a notification of
determination that standards for the product do not need to be amended,
or a NOPR including new proposed energy conservation standards
(proceeding to a final rule, as appropriate). (42 U.S.C. 6295(m)(3)(B))
DOE must make the analysis on which a NOPD or NOPR is based publicly
available and provide an opportunity for written comment. (42 U.S.C.
6295(m)(2))
A determination that amended standards are not needed must be based
on consideration of whether amended standards will result in
significant conservation of energy, are technologically feasible, and
are cost-effective. (42 U.S.C. 6295(m)(1)(A) and 42 U.S.C. 6295(n)(2))
Additionally, any new or amended energy conservation standard
prescribed by the Secretary for any type (or class) of covered product
shall be designed to achieve the maximum improvement in energy
efficiency which the Secretary determines is technologically feasible
and economically justified. (42 U.S.C. 6295(o)(2)(A)) Among the factors
DOE considers in evaluating whether a proposed standard level is
economically justified includes whether the proposed standard at that
level is cost-effective, as defined under 42 U.S.C.
6295(o)(2)(B)(i)(II). Under 42 U.S.C. 6295(o)(2)(B)(i)(II), an
evaluation of cost-effectiveness requires DOE to consider savings in
operating costs throughout the estimated average life of the covered
products in the type (or class) compared to any increase in the price,
initial charges, or maintenance expenses for the covered products that
are likely to result from the standard. (42 U.S.C. 6295(n)(2) and 42
U.S.C. 6295(o)(2)(B)(i)(II))
Finally, pursuant to the amendments to EPCA contained in the Energy
Independence and Security Act of 2007 (``EISA 2007''), Public Law 110-
140, any final rule for new or amended energy conservation standards
promulgated after July 1, 2010, is required to address standby mode and
off mode energy use. (42 U.S.C. 6295(gg)(3)) Specifically, when DOE
adopts a standard for a covered product after that date, it must, if
justified by the criteria for adoption of standards under EPCA (42
U.S.C. 6295(o)), incorporate standby mode and off mode energy use into
a single standard, or, if that is not feasible, adopt a separate
standard for such energy use for that product. (42 U.S.C.
6295(gg)(3)(A)-(B)) However, in a test procedure final rule for furnace
fans published in the Federal Register on January 3, 2014, DOE has
previously determined that there is no need to address standby mode and
off mode energy use in the standards for consumer furnace fans, as the
standby
[[Page 83992]]
mode and off mode energy use associated with furnace fans is accounted
for by the standards and test procedures for the products in which
furnace fans are used (i.e., consumer furnaces and consumer central air
conditioners and heat pumps). 79 FR 500, 504-505. DOE maintained the
same approach in the most recent amended test procedure for consumer
furnace fans, which was published in the Federal Register on April 12,
2024 (``April 2024 TP Final Rule''; 89 FR 25780, 25782) and continues
to do so here for the reasons previously stated.
DOE is publishing this final determination pursuant to the six-
year-lookback review requirement in EPCA.
B. Background
1. Current Standards
DOE most recently completed a review of the subject consumer
furnace fans standards in a final rule published in the Federal
Register on July 3, 2014 (``July 2014 Final Rule''), through which DOE
prescribed the current energy conservation standards for consumer
furnace fans manufactured on and after July 3, 2019. 79 FR 38130. These
standards are set forth in DOE's regulations at 10 CFR 430.32(y) and
are shown in Table II.1.
Table II.1--Federal Energy Conservation Standards for Consumer Furnace Fans
----------------------------------------------------------------------------------------------------------------
Furnace fan product class * Fan energy rating ** (watts/1,000 cubic feet per minute (``cfm''))
----------------------------------------------------------------------------------------------------------------
Non-Weatherized, Non-Condensing Gas (``NWG- FER = 0.044 * Qmax + 182.
NC'').
Non-Weatherized, Condensing Gas (``NWG- FER = 0.044 * Qmax + 195.
C'').
Weatherized, Non-Condensing Gas (``WG- FER = 0.044 * Qmax + 199.
NC'').
Non-Weatherized, Non-Condensing Oil FER = 0.071 * Qmax + 382.
Furnace Fan (``NWO-NC'').
Non-Weatherized Electric Furnace/Modular FER = 0.044 * Qmax + 165.
Blower Fan (``NWEF/NWMB'').
Mobile Home Non-Weatherized, Non- FER = 0.071 * Qmax + 222.
Condensing Gas Furnace Fan (``MH-NWG-
NC'').
Mobile Home Non-Weatherized, Condensing FER = 0.071 * Qmax + 240.
Gas Furnace Fan (``MH-NWG-C'').
Mobile Home Electric Furnace/Modular FER = 0.044 * Qmax + 101.
Blower Fan (``MH-EF/MB'').
Mobile Home Non-Weatherized Oil Furnace Reserved.
Fan (``MH-NWO'').
Mobile Home Weatherized Gas Furnace Fan Reserved.
(``MH-WG'').
----------------------------------------------------------------------------------------------------------------
* Furnace fans incorporated into hydronic air handlers, small-duct high-velocity (``SDHV'') modular blowers,
SDHV electric furnaces, and central air conditioners/heat pump indoor units are not subject to the standards
listed in this table. See section IV.A.1 of this document for further discussion.
** Qmax is the airflow, in cfm, at the maximum airflow-control setting measured using the final DOE test
procedure at 10 CFR part 430, subpart B, appendix AA.
2. Current Rulemaking History
DOE established energy conservation standards at 10 CFR 430.32(y)
for furnace fans through the July 2014 Final Rule. 79 FR 38130. As
discussed in section II.A of this document, EPCA authorized DOE to
establish energy conservation standards for electricity used for the
purpose of circulating air through ductwork. (42 U.S.C. 6295(f)(4)(D))
While the statutory language allows for regulation of the electricity
use of any electrically-powered device applied to residential central
heating, ventilation, and air conditioning (``HVAC'') systems for the
purpose of circulating air through ductwork, in the July 2014 Final
Rule, DOE established standards only for certain furnace fans used in
furnaces and modular blowers. 79 FR 38130, 38146 (July 3, 2014).
Compliance with the prescribed standards established for consumer
furnace fans in the July 2014 Final Rule was required as of July 3,
2019. DOE's energy conservation standards for furnace fans use the fan
energy rating (``FER'') metric, which is the ratio of the electrical
energy consumption to airflow, expressed as watts per 1,000 cubic feet
per minute of airflow (``W/1,000 cfm''). 10 CFR 430.32(y). In
evaluating whether amended standards for furnace fans are warranted,
DOE used the test procedure for determining FER which is established at
10 CFR part 430, subpart B, appendix AA, ``Uniform Test Method for
Measuring the Energy Consumption of Furnace Fans'' (``appendix AA'').
In parallel to this rulemaking, DOE conducted a test procedure
rulemaking that considered whether amendments were warranted for the
current test procedure for furnace fans. On May 13, 2022, DOE published
in the Federal Register a NOPR concerning the test procedure for
furnace fans (``May 2022 TP NOPR''). 87 FR 29576. Subsequently, DOE
published the April 2024 TP Final Rule. 89 FR 25780.
In support of the present review of the consumer furnace fans
energy conservation standards, DOE published a request for information
(``RFI'') in the Federal Register, which identified various issues on
which DOE sought comment to inform its determination of whether the
standards need to be amended, on November 23, 2021 (``November 2021
RFI''). 86 FR 66465. The following year, on November 1, 2022, DOE
published a notice of availability of the preliminary technical support
document (``November 2022 Preliminary Analysis'') and the accompanying
preliminary technical support document (``November 2022 Preliminary
Analysis TSD'') in the Federal Register. 87 FR 65687. In the November
2022 Preliminary Analysis, DOE assessed potential amended standard
levels for consumer furnace fans.
On September 20, 2022, a consent decree was issued for NRDC et al.
v. DOE and New York et al. v. DOE that mandated that a final agency
action pertaining to energy conservation standards (i.e., a final rule
amending energy conservation standards or a final determination not to
amend standards) must be issued by October 31, 2024.
On October 6, 2023, DOE published a NOPD (``October 2023 NOPD'') in
the Federal Register, which tentatively determined that the current
standards for consumer furnace fans do not need to be amended. 88 FR
69826.
DOE received comments in response to the October 2023 NOPD from the
interested parties listed in Table II.2.
[[Page 83993]]
Table II.2--List of Commenters With Written Submissions in Response to the October 2023 NOPD
----------------------------------------------------------------------------------------------------------------
Comment No. in
Commenter(s) Abbreviation the docket Commenter type
----------------------------------------------------------------------------------------------------------------
Air-Conditioning, Heating, & AHRI............................ 32 Manufacturer Trade
Refrigeration Institute. Association.
Appliance Standards Awareness Joint Advocates................. 31 Efficiency Advocacy
Project, American Council for an Organization.
Energy-Efficient Economy, National
Consumer Law Center, Natural
Resources Defense Council, New York
State Energy Research and
Development Authority.
Lennox International................. Lennox.......................... 30 Manufacturer.
Michael Ravnitzky.................... Ravnitzky....................... 29 Individual.
----------------------------------------------------------------------------------------------------------------
A parenthetical reference at the end of a comment quotation or
paraphrase provides the location of the item in the public record.\4\
---------------------------------------------------------------------------
\4\ The parenthetical reference provides a reference for
information located in the docket. (Docket No. EERE-2021-BT-STD-
0029, which is maintained at www.regulations.gov). The references
are arranged as follows: (commenter name, comment docket ID number,
page of that document).
---------------------------------------------------------------------------
III. General Discussion and Rationale
DOE developed this final determination after a review of the market
for the subject consumer furnace fans. DOE also considered comments,
data, and information from interested parties that represent a variety
of interests. This final determination addresses issues raised by these
commenters.
A. General Comments
This section summarizes general comments received from interested
parties regarding rulemaking timing and process, as well as general
recommendations on the standard levels.
In response to the October 2023 NOPD, AHRI commented that it agrees
with DOE's proposed determination, stating that it is reasonable and
appropriate and that the energy conservation standards for consumer
furnace fans do not need to be amended at this time. (AHRI, No. 32 at
p. 1) Lennox commented that the October 2023 NOPD indicates that more-
stringent consumer furnace fan efficiency levels would cause most
consumers to suffer net costs, and it supports DOE's determination to
not amend furnace fan standards at this time. (Lennox, No. 30 at pp. 1-
3) Ravnitzky supported DOE's proposed determination, stating that the
``cost-benefit analysis does not always demonstrate clear utility.''
Ravnitzky stated that DOE's analysis, which integrates durability and
reliability design objectives, ensures that the standards developed are
both functional and advantageous. (Ravnitzky, No. 29 at p. 1) Ravnitzky
commented that furnace fans are used for air circulation both when the
furnace or air conditioner is operating and during its inactive cycle,
and that DOE's acknowledgement of furnace fan operation in both cycles
is important to establish feasible and relevant standards. (Id.)
Conversely, the Joint Advocates commented that DOE should adopt
standards that effectively require brushless permanent magnet (``BPM'')
motors for all product classes (including oil and mobile home gas
furnaces). (Joint Advocates, No. 31 at pp. 1-2) The Joint Advocates
commented that, because DOE's analysis shows about 90 percent of mobile
home gas furnaces achieve an efficiency level that assumes EL 1 (i.e.,
a BPM motor), the availability of those products would likely not be
affected by an amended standard. (Joint Advocates, No. 31 at pp. 1-2)
As part of the rulemaking process, DOE carefully considers the
benefits and burdens of potential amended standards to determine
whether the potential amended standards are the maximum standard levels
that are technologically feasible and economically justified and would
conserve a significant amount of energy, as required by EPCA (see 42
U.S.C. 6295(o)(2)(A) and (3)(B)). Given the small role of NWO-NC, MH-
NWG-NC, MH-NWG-C, and MH-NWO in the overall furnace market, the
declining shipments for the affected product classes, and the number of
products that incorporate a BPM motor today, DOE concludes that the
energy savings potential from this design option is limited. Further,
DOE has concerns about availability of products if standards are
amended. If any products lines are required to be updated, that may
lead to manufacturers to choose to leave the market, thereby
potentially impacting consumers if the market becomes more
concentrated. This topic is discussed further in section IV of this
document, which outlines DOE's approach to analyzing potential amended
standard levels, and section V of this document, which includes a
discussion of market considerations, as well as a detailed explanation
of DOE's weighing of the benefits and burdens and the rationale for
proposing not to amend standards for consumer furnace fans.
Ravnitzky recommended that DOE should mandate that manufacturers
disclose the relative energy efficiency of the fans used in air
handlers and air conditioners. The commenter stated that implementing
an easily comparable metric/rating would allow consumers to make more
energy-conscious decisions and encourage manufacturers to innovate
their products. Ravnitzky further stated that, by mandating this
information, DOE could create a market environment in which energy
efficiency is a top consideration for product development and consumer
purchasing. (Ravnitzky, No. 29 at p. 1) Further, Ravnitzky commented
that DOE should establish a periodic review process to assess the
standards' real-world performance and impact, evaluating the longevity,
consumer satisfaction, and environmental benefits of the established
standards in order to guarantee that standards adapt to technological
advancements and market trends. (Id. at pp. 1-2) Finally, Ravnitzky
commented that DOE should develop partnerships with industry experts
and consumer advocacy groups to create refined and impactful energy
conservation measures. (Id. at p. 2)
In response, DOE notes that the electrical energy consumption of
fans used in HVAC products such as air handlers and air conditioners
are accounted for by the seasonal energy efficiency ratio 2 (``SEER2'')
and heating seasonal performance factor 2 (``HSPF2'') metrics measured
by the test procedure for central air conditioners (``CACs'') and heat
pumps at 10 CFR part 430, subpart B, appendix M1 (``Appendix M1'').
These products are rated using a different metric than that used for
furnace fans, as they have different functionalities and cannot not be
directly compared. With regard to Ravnitzky's suggestion that DOE
establish a collaborative, periodic review process, DOE notes that, as
outlined in section II.A of this
[[Page 83994]]
document, DOE is required to review its existing energy conservation
standards for covered consumer products no later than six years after
issuance of any final rule establishing or amending a standard (42
U.S.C. 6295(m)(1)) or three years after a determination that standards
for the product do not need to be amended. (42 U.S.C. 6295(m)(3)(B)) In
these reviews, DOE assesses factors including the economic impact of
standards on consumers and national energy savings to capture the real-
world impacts of amended standards. As a part of this process, DOE
regularly engages with industry stakeholders through manufacturer
interviews, public meetings/webinars, and written comments.
B. Product Classes and Scope of Coverage
When evaluating and establishing energy conservation standards, DOE
divides covered products into product classes by the type of energy
used or by capacity or other performance-related features that justify
differing standards. In making a determination whether a performance-
related feature justifies a different standard, DOE must consider
factors such as the utility of the feature to the consumer and other
factors DOE determines are appropriate. (42 U.S.C. 6295(q)) The scope
of coverage and product classes for this final determination are
discussed in further detail in section IV.A.1 of this document. This
final determination covers those consumer products that meet the
definition of a ``furnace fan'' as codified at 10 CFR 430.2. That
provision states that a ``furnace fan'' is defined as an electrically-
powered device used in a consumer product for the purpose of
circulating air through ductwork. Id.
DOE did not receive any comments on product classes and scope of
coverage in response to the October 2023 NOPD. Consequently, DOE is
maintaining the same approach for the final determination.
C. Test Procedure
EPCA sets forth generally applicable criteria and procedures for
DOE's adoption and amendment of test procedures. (42 U.S.C. 6293)
Manufacturers of covered products must use these test procedures to
quantify the efficiency of their product and as the basis for
certifying to DOE that their product complies with the applicable
energy conservation standards and as the basis for any representations
regarding the energy use or energy efficiency of the product. (42
U.S.C. 6295(s) and 42 U.S.C. 6293(c)) Similarly, DOE must use these
test procedures to evaluate whether a basic model complies with the
applicable energy conservation standard(s) pursuant to EPCA. (42 U.S.C.
6295(s); 10 CFR 429.110(e))
The current test procedure for consumer furnace fans is codified at
10 CFR part 430, subpart B, appendix AA, Uniform Test Method for
Measuring the Energy Consumption of Furnace Fans. Appendix AA includes
provisions for determining the FER, the metric on which current
standards are based (see 10 CFR 430.32(y)). DOE most recently updated
appendix AA on April 12, 2024, when DOE published the April 2024 TP
Final Rule in the Federal Register. 89 FR 25780. The April 2024 TP
Final Rule adopted the following changes:
(1) Specify testing instructions for furnace fans incapable of
operating at the required external static pressure (``ESP'');
(2) Incorporate by reference the most recent versions of industry
standards, ASHRAE 103-2017 and ASHRAE 37-2009 (RA 2019), in 10 CFR
430.3;
(3) Incorporate by reference chapter 1 of the 2021 ASHRAE Handbook;
(4) Define ``dual-fuel furnace fans'' and exclude them from the
scope of appendix AA;
(5) Change the term ``default airflow control settings'' to
``specified airflow control settings'';
(6) Make clarifications to nomenclature, correct the value of the
conversion factor from watts to British Thermal Units per hour (``Btu/
h''), and correct the units of specific volume of dry air;
(7) Revise the ambient temperature conditions allowed during
testing to between 65 degrees Fahrenheit (``[deg]F'') and 85 [deg]F for
all units (both condensing and non-condensing);
(8) Assign an allowable range of relative humidity during testing
to be between 20 percent and 80 percent; and
(9) Require that the power measurements be determined as an average
over the last 30 seconds of each steady-state period at intervals of no
less than 1 per second, rather than taken as a single point
measurement.
Id. at 89 FR 25780, 25783 (April 12, 2024).
DOE did not receive any comments on the furnace fans test procedure
in response to the October 2023 NOPD.
D. Technological Feasibility
1. General Considerations
As discussed, a determination that amended energy conservation
standards are not needed must be based on consideration of whether
amended standards would result in significant conservation of energy,
are technologically feasible, and are cost-effective. (42 U.S.C.
6295(m)(1)(A) and 42 U.S.C. 6295(n)(2))
To determine whether potential amended standards would be
technologically feasible, DOE first develops a list of all known
technologies and design options that could improve the efficiency of
products that are the subject of the determination. DOE considers
technologies incorporated in commercially-available products or in
working prototypes to be ``technologically feasible.'' 10 CFR part 430,
subpart C, appendix A, sections 6(b)(3)(i) and 7(b)(1). Section IV.A.2
of this document discusses the technology options identified and
considered by DOE for this analysis for consumer furnace fans.
After DOE has determined which, if any, technologies and design
options are technologically feasible, it further evaluates each
technology and design option in light of the following additional
screening criteria: (1) practicability to manufacture, install, and
service; (2) adverse impacts on product utility or availability; (3)
adverse impacts on health or safety; and (4) unique-pathway proprietary
technologies. 10 CFR part 430, subpart C, appendix A, sections
6(b)(3)(ii)-(v) and 7(b)(2)-(5). Those technology options that are
``screened out'' based on these criteria are not considered further.
Those technology and design options that are not screened out are
considered as the basis for higher efficiency levels that DOE could
consider for potential amended standards. Section IV.A.4 of this
document discusses the results of the screening analysis conducted for
this final determination.
2. Maximum Technologically Feasible Levels
EPCA requires that for any proposed rule that prescribes an amended
or new energy conservation standard or prescribes no amendment or no
new standard for a type (or class) of covered product, DOE must
determine the maximum improvement in energy efficiency or maximum
reduction in energy use that is technologically feasible for each type
(or class) of covered products. (42 U.S.C. 6295(p)(1)) Accordingly, in
the engineering analysis, DOE identifies the maximum technologically
feasible efficiency level currently available on the market for
consumer furnace fans. DOE also defines such ``max-tech'' efficiency
level, representing the maximum
[[Page 83995]]
theoretical efficiency that can be achieved through the application of
all available technology options retained from the screening
analysis.\5\ In many cases, the max-tech efficiency level is not
commercially available because it is not currently economically
feasible. The max-tech levels that DOE determined for this analysis are
described in section IV.B.1.c of this final determination.
---------------------------------------------------------------------------
\5\ In applying these design options, DOE would only include
those that are compatible with each other that when combined, would
represent the theoretical maximum possible efficiency.
---------------------------------------------------------------------------
E. Energy Savings
1. Determination of Savings
For each efficiency level (``EL'') evaluated, DOE projects
anticipated energy savings from application of the EL to the consumer
furnace fan products purchased during the 30-year period that begins in
the assumed year of compliance with potential amended standards (2030-
2059).\6\ The savings are measured over the entire lifetime of products
purchased during the 30-year analysis period. DOE quantifies the energy
savings attributable to each EL as the difference in energy consumption
between each standards case and the no-new-standards case. The no-new-
standards case represents a projection of energy consumption that
reflects how the market for such products would likely evolve in the
absence of amended energy conservation standards.
---------------------------------------------------------------------------
\6\ DOE also presents a sensitivity analysis that considers
impacts for products shipped in a nine-year period.
---------------------------------------------------------------------------
DOE uses its NIA spreadsheet models to estimate national energy
savings (``NES'') from potential amended standards for the products
analyzed. The NIA spreadsheet model (described in section IV.G of this
document) calculates energy savings in terms of site energy, which is
the energy directly consumed by the products at the locations where
they are used. For electricity, DOE reports NES in terms of primary
energy savings, which is the savings in the energy that is used to
generate and transmit the site electricity. For natural gas, the
primary energy savings are considered to be equal to the site energy
savings. DOE also calculates NES in terms of full-fuel-cycle (``FFC'')
energy savings. The FFC metric includes the energy consumed in
extracting, processing, and transporting primary fuels (i.e., coal,
natural gas, petroleum fuels), and, thus, presents a more complete
picture of the impacts of energy conservation standards.\7\ DOE's
approach is based on the calculation of an FFC multiplier for each of
the energy types used by covered products. Section IV.G.2 of this
document provides more information on FFC energy savings.
---------------------------------------------------------------------------
\7\ The FFC metric is discussed in DOE's statement of policy and
notice of policy amendment. 76 FR 51281 (August 18, 2011), as
amended at 77 FR 49701 (August 17, 2012).
---------------------------------------------------------------------------
2. Significance of Savings
As discussed, a determination that amended standards are not needed
must be based on consideration of whether amended standards will result
in significant conservation of energy, among other factors. (42 U.S.C.
6295(m)(1)(A) and 42 U.S.C. 6295(n)(2))
The significance of energy savings offered by a new or amended
energy conservation standard cannot be determined without knowledge of
the specific circumstances surrounding a given rulemaking.\8\ For
example, for some covered products, most of the energy consumption
occurs during periods of peak energy demand. The impacts of these
products on the energy infrastructure can be more pronounced than the
impacts of products with relatively constant demand. Accordingly, DOE
evaluates the significance of energy savings on a case-by-case basis.
The significance of energy savings is further discussed in section
V.B.1 of this final determination.
---------------------------------------------------------------------------
\8\ The numeric threshold for determining the significance of
energy savings established in a final rule published in the Federal
Register on February 14, 2020 (85 FR 8626, 8670) was subsequently
eliminated in a final rule published in the Federal Register on
December 13, 2021 (86 FR 70892).
---------------------------------------------------------------------------
F. Cost-Effectiveness
As discussed, a determination that amended standards are not needed
must be based on consideration of whether amended standards would be
cost-effective, among other factors. (42 U.S.C. 6295(m)(1)(A) and 42
U.S.C. 6295(n)(2))
In evaluating cost-effectiveness, EPCA requires DOE to consider
savings in operating costs throughout the estimated average life of the
covered product in the type (or class) compared to any increase in the
price, initial charges, or maintenance expenses for the covered product
that are likely to result from the standard. (42 U.S.C. 6295(n)(2)(c)
and 42 U.S.C. 6295(o)(2)(B)(i)(II)) Cost-effectiveness is also one of
the factors that DOE considers under 42 U.S.C. 6295(o)(2)(B) in
determining whether new or amended standards are economically
justified. (42 U.S.C. 6295(o)(2)(B)(i)(II))
In determining cost-effectiveness of potential amended standards
for covered products, DOE generally conducts LCC and PBP analyses that
estimate the costs and benefits to users from potential standards.
Section IV.E of this document provides more information on the LCC and
PBP analyses conducted for this final determination. To further inform
DOE's consideration of the cost-effectiveness of potential amended
standards, DOE considered the NPV of total costs and benefits estimated
as part of the NIA. The inputs for determining the NPV of the total
costs and benefits experienced by consumers are: (1) total annual
installed cost, (2) total annual operating costs (energy costs and
repair and maintenance costs), and (3) a discount factor to calculate
the present value of costs and savings. The results of this analysis
are discussed in section V.C.3 of this document.
G. Further Considerations
In determining whether a potential, more-stringent standard is
economically justified, DOE must determine whether the benefits of the
standard exceed its burdens. (42 U.S.C. 6295(o)(2)(B)(i)) DOE must make
this determination after receiving comments on the proposed standard,
and by considering, to the greatest extent practicable, the following
seven statutory factors:
(1) The economic impact of the standard on manufacturers and
consumers of the product subject to the standard;
(2) The savings in operating costs throughout the estimated average
life of the covered product in the type (or class) compared to any
increase in the price, initial charges for, or maintenance expenses of
the covered product that are likely to result from the standard;
(3) The total projected amount of energy (or as applicable, water)
savings likely to result directly from the standard;
(4) Any lessening of the utility or the performance of the covered
product likely to result from the standard;
(5) The impact of any lessening of competition, as determined in
writing by the Attorney General, that is likely to result from the
standard;
(6) The need for national energy and water conservation; and
(7) Other factors the Secretary considers relevant.
(42 U.S.C. 6295(o)(2)(B)(i)(I)-(VII))
The following sections discuss how DOE has addressed each of these
seven factors in this final determination.
1. Economic Impact on Manufacturers and Consumers
In determining the impacts of a potential new or amended standard
on manufacturers, DOE conducts a manufacturing impact analysis
(``MIA''). DOE first uses an annual cash-flow approach to determine the
quantitative impacts. This step includes both a short-
[[Page 83996]]
term assessment--based on the cost and capital requirements during the
period between when a regulation is issued and when entities must
comply with the regulation--and a long-term assessment over a 30-year
period. The industry-wide impacts analyzed include: (1) industry net
present value, which values the industry on the basis of expected
future cash flows; (2) cash flows by year; (3) changes in revenue and
income; and (4) other measures of impact, as appropriate. Since DOE has
determined not to amend the standards for consumer furnace fans, this
final determination will have no cash-flow impacts on manufacturers.
Accordingly, DOE did not conduct an MIA for this final determination.
For individual consumers, measures of economic impact include the
changes in LCC and PBP associated with new or amended standards. These
measures are discussed further in the following section. For consumers
in the aggregate, DOE also calculates the national NPV of the consumer
costs and benefits expected to result from particular standards. DOE
also evaluates the impacts of potential standards on identifiable
subgroups of consumers that may be affected disproportionately by a
standard. Since DOE has determined not to amend the standards for
consumer furnace fans, this final determination will have no
disproportionate impact on identifiable subgroups of consumers.
Accordingly, DOE did not conduct a subgroup analysis for this final
determination.
2. Savings in Operating Costs Compared To Increase in Price
EPCA requires DOE to consider the savings in operating costs
throughout the estimated average life of the covered product in the
type (or class) compared to any increase in the price of, or in the
initial charges for, or maintenance expenses of, the covered products
that are likely to result from a standard. (42 U.S.C. 6295(m)(1); 42
U.S.C. 6295(n)(2), and 42 U.S.C. 6295(o)(2)(B)(i)(II)) DOE conducts
this comparison in its LCC and PBP analyses.
For its LCC and PBP analyses, DOE assumes that consumers will
purchase the covered product in the first year of compliance with new
or amended standards. The LCC savings for the considered efficiency
levels are calculated relative to the case that reflects projected
market trends in the absence of new or amended standards. DOE's LCC and
PBP analyses is discussed in further detail in section IV.E of this
document.
3. Energy Savings
EPCA requires DOE, in determining the economic justification of an
amended standard, to consider the total projected energy savings that
are expected to result directly from the standard. (42 U.S.C.
6295(o)(2)(B)(i)(III))
As discussed in section IV.G of this document, DOE uses the NIA
spreadsheet models to project national energy savings that are expected
to result directly from an amended standard.
4. Lessening of Utility or Performance of Products
In establishing product classes and in evaluating design options
and the impact of potential standard levels, DOE evaluates potential
standards that would not lessen the utility or performance of the
considered product. (42 U.S.C. 6295(o)(2)(B)(i)(IV)) Since DOE has
determined not to amend the standards for consumer furnace fans, this
final determination will not impact the utility of such products.
5. Impact of Any Lessening of Competition
EPCA directs DOE to consider the impact of any lessening of
competition, as determined in writing by the Attorney General, that is
likely to result from a standard. (42 U.S.C. 6295(o)(2)(B)(i)(V)) Since
DOE has determined not to amend the standards for consumer furnace
fans, DOE did not transmit a copy of its determination to the Attorney
General for anti-competitive review.
6. Need for National Energy Conservation
DOE also considers the need for national energy conservation in
determining whether a new or amended standard is economically
justified. (42 U.S.C. 6295(o)(2)(B)(i)(VI)) The energy savings from the
standards are likely to provide improvements to the security and
reliability of the Nation's energy system. Reductions in the demand for
electricity also may result in reduced costs for maintaining the
reliability of the Nation's electricity system. DOE generally conducts
a utility impact analysis to estimate how standards may affect the
Nation's needed power generation capacity. However, since DOE has
determined not to amend the standards for consumer furnace fans, DOE
did not conduct this analysis.
DOE maintains that environmental and public health benefits
associated with the more efficient use of energy are important to take
into account when considering the need for national energy
conservation. Amended standards are likely to result in environmental
benefits in the form of reduced emissions of air pollutants and
greenhouse gases associated with energy production and use. DOE
generally conducts an emissions analysis to estimate how amended
standards may affect these emissions. DOE also generally estimates the
economic value of emissions reductions resulting from an amended
standard. However, since DOE has determined not to amend the standards
for consumer furnace fans, DOE did not conduct this analysis.
7. Other Factors
In determining whether an energy conservation standard is
economically justified, DOE may consider any other factors that the
Secretary deems to be relevant. (42 U.S.C. 6295(o)(2)(B)(i)(VII)) To
the extent DOE identifies any relevant information regarding economic
justification that does not fit into the other categories described
previously, DOE could consider such information under ``other
factors.''
IV. Methodology and Discussion of Related Comments
The following sections of this document address each key component
of the analyses DOE has performed for this final determination with
respect to consumer furnace fans. Comments received from interested
parties are addressed in each relevant section.
A. Market and Technology Assessment
DOE develops information in the market and technology assessment
that provides an overall picture of the market for the products
concerned, including the purpose of the products, the industry
structure, manufacturers, market characteristics, and technologies used
in the products. This activity includes both quantitative and
qualitative assessments, based primarily on publicly-available
information. The subjects addressed in the market and technology
assessment for this final determination include: (1) identification of
the scope and product classes, (2) manufacturers and industry
structure, (3) existing efficiency programs, (4) shipments information,
(5) market and industry trends, and (6) technologies or design options
for improving efficiency of consumer furnace fans. The key findings of
DOE's market assessment are summarized in the following sections.
1. Product Classes and Scope of Coverage
In the October 2023 NOPD, DOE evaluated products within the same
scope as those products for which DOE initially established energy
conservation
[[Page 83997]]
standards in the July 2014 Final Rule. 88 FR 69826, 69832 (Oct. 6,
2023). In this final determination, DOE is maintaining the scope of
coverage as presented in the October 2023 NOPD. Products evaluated in
this final determination include:
Furnace fans used in weatherized and non-weatherized gas
furnaces, oil furnaces, and electric furnaces; and
Modular blowers
Consistent with the approach taken in the July 2014 Final Rule,
products not addressed in this rulemaking include:
Furnace fans used in other products, such as split-system
CACs and heat pump indoor units, through-the-wall indoor units, small-
duct high-velocity indoor units, energy recovery ventilators, heat
recovery ventilators, draft inducer fans, exhaust fans, and hydronic
air handlers; and
Fans used in any non-ducted products, such as whole-house
ventilation systems without ductwork, CAC condensing unit fans, room
fans, and furnace draft inducer fans (because these products do not
circulate air through ductwork).
DOE has previously determined that the DOE test procedure for
furnace fans is not currently equipped to address fans contained in
CACs, heat pumps, or other products. 79 FR 38130, 38149 (July 3, 2014).
As mentioned in section III.A of this document, DOE has previously
determined that SEER2 and HSPF2 capture a representative measure of CAC
and heat pump performance, including fan energy consumption, during
heating and cooling operations, and that the test method for
determining these metrics is provided in appendix M1. (See, for
example, discussion of appendix M1 amendments at 82 FR 1426, 1446-1460
(Jan. 5, 2017)) Therefore, DOE has not established standards covering
such products. (42 U.S.C. 6295(o)(3)) Additionally, any products that
are non-ducted or that do not move air through ductwork (e.g., draft
inducer fans) would not meet the definition of a furnace fan and are,
therefore, out of scope of the existing regulations.
When evaluating and establishing or amending energy conservation
standards, DOE may establish separate standards for a group of covered
products (i.e., establish a separate product class) if DOE determines
that separate standards are justified based on the type of energy used,
or if DOE determines that the product has a capacity or other
performance-related feature which other products within such type (or
class) do not have and such feature justifies a different standard. (42
U.S.C. 6295(q)) In making a determination whether a performance-related
feature justifies a different standard, DOE considers such factors as
the utility of the feature to the consumer and other factors DOE
determines are appropriate. (Id.)
In its regulations at 10 CFR 430.32(y), DOE currently categorizes
furnace fans into 10 product classes, as presented in Table IV.1. In
the proposed determination, DOE maintained these 10 classes, with the
exception of a change to the mobile home non-weatherized oil furnace
fan (``MH-NWO'') class discussed later in this section. 88 FR 69826,
69833 (Oct. 6, 2023).
Table IV.1--Current Consumer Furnace Fan Product Classes
------------------------------------------------------------------------
Product class
-------------------------------------------------------------------------
Non-Weatherized, Non-Condensing Gas Furnace Fan (``NWG-NC'').
Non-Weatherized, Condensing Gas Furnace Fan (``NWG-C'').
Weatherized Non-Condensing Gas Furnace Fan (``WG-NC'').
Non-Weatherized, Non-Condensing Oil Furnace Fan (``NWO-NC'').
Non-Weatherized Electric Furnace/Modular Blower Fan (``NWEF/NWMB'').
Mobile Home Non-Weatherized, Non-condensing Gas Furnace Fan (``MH-NWG-
NC'').
Mobile Home Non-Weatherized, Condensing Gas Furnace Fan (``MH-NWG-C'').
Mobile Home Electric Furnace/Modular Blower Fan (``MH-EF/MB'').
Mobile Home Non-Weatherized Oil Furnace Fan (``MH-NWO'').*
Mobile Home Weatherized Gas Furnace Fan (``MH-WG'').*
------------------------------------------------------------------------
* DOE created the MH-NWO and MH-MG product classes in the July 2014
Final Rule, but these classes do not currently have energy
conservation standards.
As directed by EPCA and as previously noted, DOE must specify a
different standard level for a type or class of products that has the
same function or intended use if DOE determines that products within
such group: (A) consume a different kind of energy from that consumed
by other covered products within such type (or class), or (B) have a
capacity or other performance-related feature that other products
within such type (or class) do not have and such feature justifies a
higher or lower standard. (42 U.S.C. 6295(q)(1)) As shown in Table
IV.1, there are four determinants of product class for consumer furnace
fans: (1) whether the associated furnace is non-weatherized or
weatherized; (2) whether the associated furnace uses condensing or non-
condensing technology; (3) whether or not the associated furnace is
designed for use in a mobile home, and (4) the type of fuel used by the
associated furnace. DOE's adoption of product classes for condensing
and non-condensing furnace fans is discussed in the July 3, 2014
Furnace Fans ECS Final Rule and the December 18, 2023 Furnaces ECS
Final Rule published in the Federal Register at 79 FR 38130, 38149-
38150 and 88 FR 87502, 87537, respectively.
In the July 2014 Final Rule, DOE created product classes for MH-NWO
furnace fans and MH-WG furnace fans, but DOE did not analyze or
prescribe standards for either product class because of the lack of
available data for those product classes. 79 FR 38130, 38150 (July 3,
2014). DOE is not aware of any products that would be considered MH-WG
furnace fans at this time. However, DOE has become aware of a limited
number of MH-NWO furnace fans that have been introduced to the market.
The MH-NWO furnace fans that DOE identified are all used in non-
condensing furnaces, so DOE analyzed a subset of the previously
established but unanalyzed class--mobile home non-weatherized, oil,
non-condensing (``MH-NWO-NC'') furnace fans. As DOE is not aware of any
condensing MH-NWO products, DOE did not analyze them for this final
determination analysis and instead focused on MH-NWO-NC furnace fans.
In this final determination, DOE maintained the product classes
considered in the October 2023 NOPD, including consideration of only
non-condensing MH-NWO products. DOE did not consider condensing MH-NWO
or MH-WG products because, as noted in the previous paragraph, DOE has
not
[[Page 83998]]
found any such products available on the market. Further, as discussed
in the October 2023 NOPD, DOE concluded that it would be premature to
analyze energy conservation standards for NWO-C and WG-C furnace fans
at this time as DOE is only aware of a very small number of products on
the market. 88 FR 69826, 69833. (Oct. 6, 2023) Therefore, DOE did not
analyze the NWO-C and WG-C product classes for this final
determination. DOE considered the product classes shown in the
following list in its analysis:
(1) NWG-NC
(2) NWG-C
(3) MH-NWG-NC
(4) MH-NWG-C
(5) MH-EF/MB
(6) NWO-NC
(7) WG-NC
(8) NWEF/NWMB
(9) MH-NWO-NC
In the case where a covered product has numerous product classes,
DOE identifies and selects certain product classes as most
representative and concentrates its analytical effort on those classes.
2. Technology Options
DOE develops information in the technology assessment that
characterizes the technologies and design options that manufacturers
may use to attain higher-efficiency performance.
In the October 2023 NOPD, DOE identified several technology options
that would be expected to improve the efficiency of consumer furnace
fans, in terms of FER as measured by the DOE test procedure. 88 FR
69826, 69833 (Oct. 6, 2023). To develop a list of technology options,
DOE identified possible technology options for improving furnace fan
efficiency and examined the most common efficiency-improving
technologies used in consumer furnace fans today. These technology
options provide insight into the technological improvements typically
used to increase the energy efficiency of consumer furnace fans.
For this final determination, DOE has reviewed the consumer furnace
fans market and confirmed that the technology options identified in the
October 2023 NOPD continue to reflect the market. The identified
technology options are shown in Table IV.2.
Table IV.2--List of Technology Options Considered for This Final Determination
----------------------------------------------------------------------------------------------------------------
Technology option Description
----------------------------------------------------------------------------------------------------------------
Housing design modifications................................ Optimizing the shape and orientation of the
housing of a furnace fan can improve fan
efficiency. This can be accomplished by: (1)
optimizing the shape of the inlet cone, (2)
optimizing the fan housing shape, (3) optimizing
the motor mount and the motor location, (4)
minimizing the gaps between the impeller and the
inlet cone, and (5) optimizing cut-off location
and the manufacturing tolerances.
Multi-stage heating components and controls................. Multi-stage or modulating heating allows furnaces
to meet heating load requirements more precisely
and can run at a low output when less heat is
required. Due to the cubic relationship between
fan input power and airflow, operating at the
reduced airflow-control setting may reduce
overall fan electrical energy consumption for
heating despite the extended hours.
Airflow path design......................................... Modifications to the design and configuration of
elements in the airflow path, such as the heat
exchanger, could reduce internal static pressure.
Reduced internal static pressure levels result in
lower expected energy consumption levels.
Constant-torque BPM (``CT-BPM'') and constant-airflow BPM Furnace fan manufacturers typically use either a
(``CA-BPM'') motors. permanent split capacitor (``PSC'') motor or a
more efficient BPM motor. PSC motors are a type
of induction motor where the stator is an
electromagnet that consists of electrical wire
windings, and BPM motors are three-phase
permanent magnet motors.
Inverter controls for PSC motors............................ Using an inverter, the incoming alternating
current (``AC'') is converted to DC current by a
rectifier and then back to AC current at a
specific frequency. The output AC current is used
to drive the motor, the operating speed of which
depends on the frequency of the AC current. This
allows PSC motors with inverter controls to
better match demand.
Higher-efficiency fan blades................................ Furnace fans typically use an impeller to move air
through ductwork. Energy savings may be possible
by using backward-inclined impellers. These
impellers incorporate backward-facing inclined
blades that are generally wider in the airflow
direction across the blade as compared with
forward-curved impellers.
----------------------------------------------------------------------------------------------------------------
In response to the October 2023 NOPD, the Joint Advocates stated
that more-efficient BPM motors are a technology option that can be used
to improve FER but were not considered as an efficiency level in DOE's
analysis. (Joint Advocates, No. 31 at p. 3) Lennox commented that the
feasible technologies available for furnace fans considered by the NOPD
have not changed since the last furnace fan standards rulemaking in
2014, which adopted the current standards that took effect in 2019.
(Lennox, No. 30 at pp. 1-3)
In response, DOE notes that BPM motor manufacturers do not
currently disclose the efficiency of their motors. Further, as
discussed in the October 2023 NOPD, DOE is not aware of any data
showing the relationship between improved BPM motor efficiency and FER
ratings. In the October 2023 NOPD, DOE requested data regarding this
relationship and stated that it may include efficiency levels
corresponding to the use of more-efficient BPM motors in a future
analysis, but DOE did not include this additional efficiency level in
the October 2023 analysis, due to the lack of data. 88 FR 69826, 69840
(Oct. 6, 2023). For this final determination, although DOE did continue
to analyze use of BPM motors, DOE similarly did not include an analysis
of more-efficient BPM motors as a technology option, due to lack of
data about BPM motors that are more efficient than those analyzed by
DOE. DOE's analysis of BPM motors as a technology for improving FER
ratings is discussed further in section IV.B.1 of this document.
3. Impact From Other Rulemakings
In response to the October 2023 NOPD, Lennox commented that the
significant cumulative regulatory burden on furnace manufacturers
furthers the case that adopting a ``no-new-standard'' for furnace fans
is warranted. The commenter added that there are a variety of Federal
and State regulations being implemented that impact furnace
manufacturers, including the EPA Technology Transition Final Rule to
lower global warming potential (``GWP'') refrigerants,
[[Page 83999]]
EPA Refrigerant Management NOPR, DOE energy conservation standards
(``ECS'') Furnace Standards rulemaking, National and Regional Cold
Climate Heat Pump Specifications, DOE ECS for Three-Phase Central Air
Conditioners and Heat Pumps below 65,000 Btu/h, DOE Test Procedure for
Variable Refrigerant Flow (``VRF'') Systems, DOE Walk-in Cooler and
Freezer Test Procedure, and DOE Walk-in Cooler and Freezer ECS NOPR.
(Lennox, No. 30 at p. 3) Lennox emphasized that Federal and State
refrigerant regulations are consuming nearly all of manufacturers'
testing, laboratory, and product development resources. (Id.) AHRI
commented that the furnace industry will be significantly impacted by
the amended energy conservation standards for non-weatherized gas-fired
furnaces, and DOE should consider this burden when assessing the
manufacturer impact on this rule.\9\ (AHRI, No. 32 at pp. 1-2) The
commenter further stated that the U.S. Consumer Product Safety
Commission (``CPSC'') published a NOPR in the Federal Register on
October 25, 2023, in which it proposed to require that all consumer
gas-fired furnaces and boilers must continuously monitor the production
of carbon monoxide (``CO'') during the combustion process and modulate
or shut down the furnace at certain carbon monoxide levels (see 88 FR
73272). AHRI commented that CPSC's proposal would have a significant
impact on the furnace industry, and DOE should consider CPSC's proposal
when assessing manufacturer impacts of this current rulemaking. (Id. at
p. 2)
---------------------------------------------------------------------------
\9\ At the time of AHRI's comment, DOE had issued a pre-
publication copy of the final rule amending the standards for
consumer non-weatherized gas furnaces and mobile home gas furnaces.
That final rule was ultimately published in the Federal Register on
December 18, 2023. 88 FR 87502.
---------------------------------------------------------------------------
In response, DOE notes that the Department is not amending the
energy conservation standards for consumer furnace fans, and,
therefore, it does not expect this rulemaking to contribute to the
cumulative regulatory burden of manufacturers.
4. Screening Analysis
As discussed, DOE conducts a screening analysis to evaluate whether
to further consider each identified technology and design option. DOE
uses the following five screening criteria to determine which
technology options are suitable for further consideration in an energy
conservation standards rulemaking:
(1) Technological feasibility. Technologies that are not
incorporated in commercially-available products or in commercially-
viable, existing prototypes will not be considered further.
(2) Practicability to manufacture, install, and service. If it is
determined that mass production of a technology in commercially-
available products and reliable installation and servicing of the
technology could not be achieved on the scale necessary to serve the
relevant market at the time of the projected compliance date of the
standard, then that technology will not be considered further.
(3) Impacts on product utility. If a technology is determined to
have a significant adverse impact on the utility of the product to
subgroups of consumers or results in the unavailability of any covered
product type with performance characteristics (including reliability),
features, sizes, capacities, and volumes that are substantially the
same as products generally available in the United States at the time,
it will not be considered further.
(4) Safety of technologies. If it is determined that a technology
would have significant adverse impacts on health or safety, it will not
be considered further.
(5) Unique-pathway proprietary technologies. If a technology has
proprietary protection and represents a unique pathway to achieving a
given efficiency level, it will not be considered further, due to the
potential for monopolistic concerns.
See 10 CFR part 430, subpart C, appendix A, sections 6(a)(3)(iii)
and 7(b).
If DOE determines that a technology fails to meet one or more of
these listed criteria, it is excluded from further consideration in the
engineering analysis. The following sections include comments from
interested parties pertinent to the screening analysis and DOE's
evaluation of each technology option against the screening analysis
criteria.
a. Screened-Out Technologies
In the October 2023 NOPD, DOE tentatively screened out housing
design modifications and changes to airflow path designs from its
analysis. 88 FR 69826, 69835-69836 (Oct. 6, 2023). As discussed in
section IV.A.2 of this document, airflow path and fan housing
improvements can improve furnace fan efficiencies. However, as
initially discussed in chapter 4 of the November 2022 Preliminary
Analysis TSD, DOE does not have data to quantify the impact of housing
design modifications or airflow path design on FER. Additionally, DOE
has found that the housing design modifications and airflow path design
can impact the performance of the furnace efficiency as measured in
AFUE. Although housing design modifications and changes to the airflow
path design have the potential to reduce FER, DOE currently lacks the
data necessary to conclude that these options will not reduce utility
to consumers (e.g., by reducing the AFUE), and, therefore, the
Department has continued to screen out these technologies for this
analysis. DOE did not receive any comments on the screening of these
technologies in response to the October 2023 NOPD.
Based on DOE's research, DOE screened out the technology options on
the basis of each of the screening criteria shown in Table IV.3 from
further consideration as options to improve the FER (as measured by the
DOE test procedure) of consumer furnace fans. The reasons for exclusion
associated with each technology are marked in the table with an ``X.''
Table IV.3--Technology Options Screened Out
--------------------------------------------------------------------------------------------------------------------------------------------------------
Screening criteria (X = basis for screening out)
--------------------------------------------------------------------------------------------
Practicability to Impacts on
Technology option Technological install, product utility Adverse impacts Unique-pathway
feasibility manufacture, and or product on health or proprietary
service availability safety technologies
--------------------------------------------------------------------------------------------------------------------------------------------------------
Housing Design Modifications............................... .............. .................... X ................. ................
Airflow Path Design........................................ .............. .................... X ................. ................
--------------------------------------------------------------------------------------------------------------------------------------------------------
[[Page 84000]]
b. Remaining Technologies
After a thorough review of each technology, DOE concludes that all
of the remaining identified technologies not ``screened out'' meet all
of the screening criteria. In summary, DOE retained (i.e., did not
screen out) the technology options listed below:
Multi-stage heating components and controls;
High-efficiency fan motors;
Inverter controls for PSC motors, and
Higher-efficiency fan blades.
DOE determined that these technology options are technologically
feasible because they are being used or have previously been used in
commercially-available products or working prototypes. DOE also finds
that all of the remaining technology options meet the other screening
criteria (i.e., practicable to manufacture/install/service; do not
result in adverse impacts on product utility, product availability,
health, or safety; and do not utilize unique-pathway proprietary
technologies). DOE considers these remaining technology options as the
basis for higher efficiency levels that DOE could consider for
potential amended standards.
In response to the October 2023 NOPD, Lennox commented that
backward-inclined impellers do not guarantee efficiency improvements
for furnace fans. The commenter stated that there is a limited number
of backward-inclined impellers on the market and expressed concern
about the feasibility of implementing this technology option across all
input capacities and cabinet sizes, which could lead to the
unavailability of certain furnace product sizes. Consequently, Lennox
recommended that this technology should not form the basis for more-
stringent furnace fan standards. (Lennox, No. 30 at p. 2)
As discussed in the October 2023 NOPD, even if there are only a
limited number of commercially-available product designs that
incorporate backward-inclined impellers, they are sufficient to
demonstrate technological feasibility, as required by EPCA and
clarified in DOE's regulations at 10 CFR part 430, subpart C, appendix
A, section 7(b)(1). 88 FR 69826, 69836 (Oct. 6, 2023). Further, DOE is
aware of backward-inclined impellers that have been safely and reliably
implemented in consumer furnace fan models currently available on the
market and that reduce the FER of those units. Thus, DOE finds that
backward-inclined impellers pass the screening analysis and
consequently are suitable for further consideration. However, DOE
acknowledges that there may be additional challenges associated with
backward-inclined impellers, and these issues are discussed further in
section IV.H of this document.
B. Engineering and Cost Analysis
The purpose of the engineering analysis is to establish the
relationship between the efficiency and manufacturer production cost
(``MPC'') of the subject product (i.e., consumer furnace fans). There
are two elements to consider in the engineering analysis: (1) the
selection of efficiency levels to analyze (i.e., the ``efficiency
analysis''), and (2) the determination of product cost at each
efficiency level (i.e., the ``cost analysis''). In determining the
performance of higher-efficiency products, DOE considers those
technologies and design option combinations not eliminated by the
screening analysis. For each product class, DOE estimates the baseline
cost, as well as the incremental cost for the product at efficiency
levels above the baseline. The output of the engineering analysis is a
set of cost-efficiency ``curves'' that are used in downstream analyses
(i.e., the LCC and PBP analyses and the NIA).
DOE recently conducted an engineering analysis to determine the
cost-efficiency relationship for furnace fans for the October 2023
NOPD. 88 FR 69826, 69837-69849 (Oct. 6, 2023). For this final
determination, DOE reviewed market data collected as part of the market
and technology assessment (see section IV.A of this document) and has
determined that consumer furnace fan efficiencies have not changed
substantially since the October 2023 NOPD analysis. Thus, as discussed
in section IV.B.1 of this document, DOE maintained the efficiency
levels from the October 2023 NOPD in the final determination analysis.
Additionally, DOE examined its most recent inputs to its manufacturing
cost analysis (e.g., raw material prices, component prices, labor
rates) and found that, while underlying manufacturing costs inputs have
increased, the resulting manufacturing cost increases would be nearly
proportional at each efficiency level. In other words, the incremental
increase in cost to achieve each efficiency level would be
approximately the same as was presented in the October 2023 NOPD
analysis. Because incremental cost increases at efficiency levels above
the baseline would not change significantly, DOE concludes that an
updated cost analysis would not impact the results of this final
determination. Therefore, as discussed in sections IV.B.2 and IV.B.3 of
this document, DOE used the same cost analysis methodology as the
October 2023 NOPD, and the resulting cost-efficiency relationships used
for this final determination are the same as the October 2023 NOPD.
Further information on this analytical methodology is presented in the
following subsections.
1. Efficiency Analysis
DOE typically uses one of two approaches to develop energy
efficiency levels for the engineering analysis: (1) relying on observed
efficiency levels in the market (i.e., the efficiency-level approach),
or (2) determining the incremental efficiency improvements associated
with incorporating specific design options to a baseline model (i.e.,
the design-option approach). Using the efficiency-level approach, the
efficiency levels established for the analysis are determined based on
the market distribution of existing products (in other words, based on
the range of efficiencies and efficiency-level ``clusters'' that
already exist on the market). Using the design-option approach, the
efficiency levels established for the analysis are determined through
detailed engineering calculations and/or computer simulations of the
efficiency improvements from implementing specific design options that
have been identified in the technology assessment. DOE may also rely on
a combination of these two approaches. For example, the efficiency-
level approach (based on actual products on the market) may be extended
using the design-option approach to interpolate to define ``gap fill''
levels (to bridge large gaps between other identified efficiency
levels) and/or to extrapolate to the ``max-tech'' level (particularly
in cases where the ``max-tech'' level exceeds the maximum efficiency
level currently available on the market).
Although FER data exist in DOE's Compliance Certification Database
(``CCD'') for furnace fans currently subject to efficiency standards,
DOE has determined through testing that for many furnace fan models,
the rated FER values may not be representative of the model's actual
performance. During confidential manufacturer interviews, several
manufacturers confirmed that they rate the FER of their furnace fan
products conservatively. Therefore, an efficiency-level approach was
not possible because the FER ratings of products currently available
are largely not representative of their actual performance. Thus, DOE
chose a design-option approach to identify efficiency
[[Page 84001]]
levels for the analysis in this final determination.
a. Baseline Efficiency
For each product class, DOE generally selects a baseline model as a
reference point for each class, and measures anticipated changes to the
product resulting from potential energy conservation standards against
the baseline model. The baseline model in each product class represents
the characteristics of products typical of that class (e.g., capacity,
physical size). Generally, a baseline model is one that just meets
current energy conservation standards, or, if no standards are in
place, the baseline is typically the most-common or least-efficient
unit on the market. For consumer furnace fans, the energy conservation
standard sets a maximum energy usage requirement, and, therefore, a
baseline furnace fan's rated FER is just below or at the maximum FER
threshold.
DOE used baseline units for comparison in several analyses,
including the engineering analysis, LCC analysis, PBP analysis, and
NIA. To determine energy savings that will result from an amended
energy conservation standard, DOE compared energy use at each of the
higher efficiency levels to the energy consumption of the baseline
unit. Similarly, to determine the changes in price to the consumer that
will result from an amended energy conservation standard, DOE compared
the prices of baseline units to the prices of units at each higher
efficiency level.
The identification of baseline units requires establishing the
baseline efficiency level. In cases where there is an existing
standard, DOE defines ``baseline units'' as units with efficiencies
equal to the current Federal energy conservation standards. For the MH-
NWO-NC furnace fan product class, which does not currently have energy
conservation standards, DOE developed the baseline equation by
modifying the current energy conservation standards for the NWO-NC
product class to account for the lower ESP experienced by mobile home
units compared to other units. Specifically, DOE multiplied the y-
intercept (382) by 0.75, which was the conversion factor determined in
the analysis for the July 2014 Final Rule that was previously used to
calculate the MH-NWG-NC baseline based on the NWG-NC baseline.\10\
---------------------------------------------------------------------------
\10\ Chapter 5 of the TSD accompanying the July 2014 Final Rule
includes additional details about how this conversion factor was
calculated. See docket no. EERE-2010-BT-STD-0011.
---------------------------------------------------------------------------
In the October 2023 NOPD, DOE used the current energy conservation
standards for consumer furnace fans and the developed equation for MH-
NWO-NC furnace fans, presented in Table IV.4, as the baseline FER
efficiency level for each consumer furnace fan product class, along
with the typical characteristics of a baseline unit.
Table IV.4--Baseline Efficiency Levels and Associated Design Options for Each Product Class
----------------------------------------------------------------------------------------------------------------
Product class Maximum FER Design option
----------------------------------------------------------------------------------------------------------------
Non-weatherized, non-condensing gas 0.044 * QMax + 182........................ BPM motor w/forward-
furnace fan. inclined impeller.
Non-weatherized, condensing gas furnace 0.044 * QMax + 195........................ BPM motor w/forward-
fan. inclined impeller.
Weatherized, non-condensing gas furnace 0.044 * QMax + 199........................ BPM motor w/forward-
fan. inclined impeller.
Non-weatherized, non-condensing oil 0.071 * QMax + 382........................ Improved PSC motor w/
furnace fan. forward-inclined
impeller.
Non-weatherized electric furnace fan/ 0.044 * QMax + 165........................ BPM motor w/forward-
modular blower fan. inclined impeller.
Manufactured home, non-weatherized, non- 0.071 * QMax + 222........................ Improved PSC motor w/
condensing gas furnace fan. forward-inclined
impeller.
Manufactured home, non-weatherized, 0.071 * QMax + 240........................ Improved PSC motor w/
condensing gas furnace fan. forward-inclined
impeller.
Manufactured home, non-weatherized 0.044 * QMax + 101........................ BPM motor w/forward-
electric furnace fan/modular blower fan. inclined impeller.
Manufactured home, non-weatherized, non- 0.071 * QMax + 287........................ Improved PSC motor w/
condensing oil furnace fan. forward-inclined
impeller.
----------------------------------------------------------------------------------------------------------------
Products in the NWG-NC, NWG-C, WG-NC, NWEF/NWMB, and MH-EF/MB
product classes are currently subject to the standards set in the July
2014 Final Rule, in which the efficiency levels adopted were understood
at that time to reflect models with CT-BPM motors and multi-stage
operation. Products in the NWO-NC and MH-NWG-NC product classes are
currently subject to standards set in the July 2014 Final Rule, in
which the efficiency levels adopted were understood to correspond to
the performance associated with models including improved PSC motors
and single-stage operation. Baseline products in the MH-NWO-NC product
class were also found to correspond to performance associated with
models including improved PSC motors and single-stage operation, based
on DOE's market findings for mobile home oil-fired units certified in
DOE's CCD for consumer furnaces.
Many furnaces include multi-stage or modulating heating controls.
However, based on current furnace fan market data, as well as feedback
received during manufacturer interviews, it is unclear if these
features impact furnace fan efficiency as measured by FER (see section
IV.A.2 of this document). Therefore, DOE did not include the costs of
multi-stage or modulating heating controls in the baseline design
(i.e., DOE's MPC estimates reflect single-stage units). However, DOE
did develop separate cost values for multi-stage or modulating heating
controls that can be applied to the above costs to represent the
addition of multi-stage or modulating heating controls (see section
IV.B.2.b of this document). These additional cost values are used in
DOE's LCC and PBP analyses in order to represent typical furnace fan
cost distributions.
In addition, the baseline motor technology is either BPM or PSC,
depending on the product class. Manufacturers may choose a CA-BPM motor
instead of a CT-BPM, despite its relatively higher cost, to add
comfort-related benefits to their product. This additional comfort may
be marketed as a premium feature. Therefore, DOE included the cost of a
CT-BPM motor in the MPCs for furnace fans with BPM motors. DOE also
developed cost values to represent the cost increase for CA-BPM motors
relative to CT-BPM motors (see section IV.B.2.b of this document).
These values were applied in the LCC
[[Page 84002]]
analysis to represent the distribution of BPM blower motor technologies
expected on the market because, although DOE is not differentiating
between CA-BPM motors and CT-BPM motors in terms of furnace fan
efficiency, manufacturers and consumers may consider CA-BPM motors to
be a premium feature that may offer comfort-related consumer benefits.
In developing the cost-efficiency relationship, teardowns of
baseline units were used as a reference point for determining the cost-
efficiency relationship of units with lower (more efficient) FERs. DOE
compared the design features incorporated into products at the baseline
efficiency to the features of units with higher energy efficiencies in
order to determine the changes in manufacturing, installation, and
operating costs that occur as FER decreases.
DOE did not receive comments in response to the baseline efficiency
levels used in the October 2023 NOPD. Therefore, for this final
determination, DOE used the baseline efficiency levels as presented in
the October 2023 NOPD.
b. Intermediate Efficiency Levels
As noted, EPCA requires that any new or amended energy conservation
standard be designed to achieve the maximum improvement in energy
efficiency that is technologically feasible and economically justified.
(42 U.S.C. 6295(o)(2)(A))
In the October 2023 NOPD, DOE analyzed intermediate efficiency
levels for NWO-NC, MH-NWG-NC, MH-NWG-C, and MH-NWO-NC classes of
consumer furnace fans. 88 FR 69826, 69840 (Oct. 6, 2023). As discussed
in section IV.B.1.c of this document, DOE did not identify any
efficiency levels between baseline and max-tech for the NWG-NC, NWG-C,
WG-NC, NWEF/NWMB, and MH-EF/MB classes. The intermediate efficiency
levels identified are representative of efficiency levels where major
technological changes occur (i.e., replacing PSC motors with BPM
motors). As discussed in section IV.B.1.a of this document, DOE has
found that CT-BPM motors and CA-BPM motors have comparable impacts on
FER ratings, and DOE has, therefore, only analyzed a single efficiency
level reflecting the implementation of BPM motors. In the 2014 Final
Rule (79 FR 38130, 38159), DOE used the assumption of a 12-percent
reduction in FER for improved PSC motors and a 46-percent reduction in
FER for models with a CT-BPM and multi-staging from the baseline to
calculate a 39-percent reduction in FER from improved PSC (the current
baseline) to CT-BPM with multi-staging. The 39-percent reduction in FER
is implemented into the current analysis to represent the reduction in
FER from improved PSC to a model with a CT-BPM (regardless of staging)
because DOE decided not to include staging as a technology option that
improves FER.
In commenting on the October 2023 NOPD, the Joint Advocates
recommended that DOE gather additional information about BPM motor
efficiency and analyze an efficiency level with improved (i.e., higher-
efficiency) BPM motors. The Joint Advocates commented that, based on
conversations with motor manufacturers, more-efficient BPM motors exist
in the furnace fan market and would improve furnace fan efficiency.
(Joint Advocates, No. 31 at p. 3)
In response, as discussed in section IV.A.2 of this document, DOE
does not currently have the data necessary to determine the
relationship between improved BPM motor efficiency and furnace fan
efficiency. Therefore, although DOE continued to analyze BPM motors as
a technology that improves FER, the Department did not analyze an
efficiency level based on improved BPM motor efficiency (relative to
the BPM motor efficiency identified in the October 2023 NOPD) for this
final determination.
c. Maximum Technology (``Max-Tech'') Efficiency Levels
As part of its analysis, DOE identifies the ``maximum available''
efficiency level, representing the highest-efficiency unit currently
available on the market. DOE also defines a ``max-tech'' efficiency
level, representing the maximum theoretical efficiency that can be
achieved through the application of all available technology options
retained from the screening analysis. In many cases, the max-tech
efficiency level is not commercially available because it is not
currently economically feasible.
In the October 2023 NOPD, DOE identified the max-tech design for
all consumer furnace fan product types as incorporating a BPM motor and
a backward-inclined impeller. 88 FR 69826, 69840 (Oct. 6, 2023). BPM
motors are described in sections IV.B.1.a and IV.B.1.b of this
document. For furnace fan models that use PSC motors, BPM motors can
offer an improvement in efficiency and reduce FER. Backward-inclined
impellers, in comparison to forward-inclined impellers (which are used
in the majority of furnace fans on the market), have been found to have
a higher efficiency under certain operating conditions. DOE has used
the same assumptions about the percent reduction in FER associated with
implementing backward-inclined impellers as in the July 2014 Final Rule
(i.e., a 10-percent reduction in FER compared to models that include
forward-inclined impellers). 79 FR 38130, 38159 (July 3, 2014).
In response to the October 2023 NOPD, the Joint Advocates
encouraged DOE to investigate the most efficient furnace fans currently
available on the market that exceed DOE's max-tech level. The
commenters argued that there are many furnace fan models across a range
of airflows in the major product classes that are more efficient than
EL 1. The Joint Advocates added that there are many NWG-C furnace fans
in the CCD that exceed the max-tech level by more than 10 percent and
do not appear to use backward-inclined impeller technology. The Joint
Advocates further stated it is unlikely that the CCD overstates the
efficiencies of these fans, as they are often rated conservatively.
(Joint Advocates, No. 31 at p. 2)
In response, DOE assessed the furnace fan entries in the CCD that
are rated at a lower FER than would be required by the max-tech
efficiency level and found that these fans used a variety of motor
technologies, staging technologies, and controls. DOE was unable to
identify a design option that captured the technologies used in these
units to develop an additional efficiency level. DOE notes that
technologies such as housing design modifications and airflow design
paths could allow the identified furnace fans to achieve FER ratings
below those prescribed by the max-tech efficiency levels. However, as
discussed in section IV.A.4 of this document, these technology options
were screened out due to adverse impacts on product utility. Therefore,
for this final determination, DOE concludes that the max-tech
efficiency levels, as presented in the October 2023 NOPD, accurately
reflect the maximum possible efficiency levels using the technology
options remaining after the screening analysis.
d. Summary of Efficiency Levels Analyzed
The FER efficiency levels and associated technologies expected to
be used to increase energy efficiency above the baseline levels for
each class of consumer furnace fans are presented in Table IV.5 through
Table IV.13, respectively.
[[Page 84003]]
Table IV.5--Efficiency Levels and Technologies Used at Each Efficiency Level for NWG-NC Fans
----------------------------------------------------------------------------------------------------------------
Description of Percentage
EL FER equation technologies typically reduction in FER
incorporated from baseline
----------------------------------------------------------------------------------------------------------------
0--Baseline........................... 0.044 * QMax + 182....... BPM motor w/forward- N/A
curved impeller.
1--Max-tech........................... 0.04 * QMax + 164........ BPM motor w/backward- 10
inclined impeller.
----------------------------------------------------------------------------------------------------------------
Table IV.6--Efficiency Levels and Technologies Used at Each Efficiency Level for NWG-C Fans
----------------------------------------------------------------------------------------------------------------
Description of Percentage
EL FER equation technologies typically reduction in FER
incorporated from baseline
----------------------------------------------------------------------------------------------------------------
0--Baseline........................... 0.044 * QMax + 195....... BPM motor w/forward- N/A
curved impeller.
1--Max-tech........................... 0.04 * QMax + 176........ BPM motor w/backward- 10
inclined impeller.
----------------------------------------------------------------------------------------------------------------
Table IV.7--Efficiency Levels and Technologies Used at Each Efficiency Level for WG-NC Fans
----------------------------------------------------------------------------------------------------------------
Description of Percentage
EL FER equation technologies typically reduction in FER
incorporated from baseline
----------------------------------------------------------------------------------------------------------------
0--Baseline........................... 0.044 * QMax + 199....... BPM motor w/forward- N/A
curved impeller.
1--Max-tech........................... 0.04 * QMax + 179........ BPM motor w/backward- 10
inclined impeller.
----------------------------------------------------------------------------------------------------------------
Table IV.8--Efficiency Levels and Technologies Used at Each Efficiency Level for NWEF/NWMB Fans
----------------------------------------------------------------------------------------------------------------
Description of Percentage
EL FER equation technologies typically reduction in FER
incorporated from baseline
----------------------------------------------------------------------------------------------------------------
0--Baseline........................... 0.044 * QMax + 165....... BPM motor w/forward- N/A
curved impeller.
1--Max-tech........................... 0.04 * QMax + 149........ BPM motor w/backward- 10
inclined impeller.
----------------------------------------------------------------------------------------------------------------
Table IV.9--Efficiency Levels and Technologies Used at Each Efficiency Level for MH-EF/MB Fans
----------------------------------------------------------------------------------------------------------------
Description of Percentage
EL FER equation technologies typically reduction in FER
incorporated from baseline
----------------------------------------------------------------------------------------------------------------
0--Baseline........................... 0.044 * QMax + 101....... BPM motor w/forward- N/A
curved impeller.
1--Max-tech........................... 0.04 * QMax + 91......... BPM motor w/backward- 10
inclined impeller.
----------------------------------------------------------------------------------------------------------------
Table IV.10--Efficiency Levels and Technologies Used at Each Efficiency Level for MH-NWG-NC Fans
----------------------------------------------------------------------------------------------------------------
Description of Percentage
EL FER equation technologies typically reduction in FER
incorporated from baseline
----------------------------------------------------------------------------------------------------------------
0--Baseline........................... 0.071 * QMax + 222....... Improved PSC motor....... N/A
1..................................... 0.044 * QMax + 137....... BPM motor w/forward- 39
curved impeller.
2--Max-tech........................... 0.04 * QMax + 123........ BPM motor w/backward- 45
inclined impeller.
----------------------------------------------------------------------------------------------------------------
Table IV.11--Efficiency Levels and Technologies Used at Each Efficiency Level for MH-NWG-C Fans
----------------------------------------------------------------------------------------------------------------
Description of Percentage
EL FER equation technologies typically reduction in FER
incorporated from baseline
----------------------------------------------------------------------------------------------------------------
0--Baseline........................... 0.071 * QMax + 240....... Improved PSC motor....... N/A
1..................................... 0.044 * QMax + 148....... BPM motor w/forward- 39
curved impeller.
2--Max-tech........................... 0.04 * QMax + 133........ BPM motor w/backward- 45
inclined impeller.
----------------------------------------------------------------------------------------------------------------
[[Page 84004]]
Table IV.12--Efficiency Levels and Technologies Used at Each Efficiency Level for NWO-NC Fans
----------------------------------------------------------------------------------------------------------------
Description of Percentage
EL FER equation technologies typically reduction in FER
incorporated from baseline
----------------------------------------------------------------------------------------------------------------
0--Baseline........................... 0.071 * QMax + 382....... Improved PSC motor....... N/A
1..................................... 0.044 * QMax + 236....... BPM motor w/forward- 39
curved impeller.
2--Max-tech........................... 0.04 * QMax + 212........ BPM motor w/backward- 45
inclined impeller.
----------------------------------------------------------------------------------------------------------------
Table IV.13--Efficiency Levels and Technologies Used at Each Efficiency Level MH-NWO-NC Fans
----------------------------------------------------------------------------------------------------------------
Description of Percentage
EL FER equation technologies typically reduction in FER
incorporated from baseline
----------------------------------------------------------------------------------------------------------------
0--Baseline........................... 0.071 * QMax + 287....... Improved PSC motor....... N/A
1..................................... 0.044 * QMax + 176....... BPM motor w/forward- 39
curved impeller.
2--Max-tech........................... 0.04 * QMax + 158........ BPM motor w/backward- 45
inclined impeller.
----------------------------------------------------------------------------------------------------------------
2. Cost Analysis
The cost analysis portion of the engineering analysis is conducted
using one or a combination of cost approaches. The selection of cost
approach depends on a suite of factors, including the availability and
reliability of public information, characteristics of the regulated
product, and the availability and timeliness of purchasing the product
on the market. The cost approaches generally used by DOE are summarized
as follows:
[ballot] Physical teardowns: Under this approach, DOE physically
dismantles commercially-available products, component-by-component, to
develop a detailed bill of materials for the products.
[ballot] Catalog teardowns: In lieu of physically deconstructing
products, DOE identifies each component using parts diagrams (available
from manufacturer websites or appliance repair websites, for example)
to develop the bill of materials for the product.
[ballot] Price surveys: If neither a physical nor catalog teardown
is feasible (e.g., for tightly integrated products such as fluorescent
lamps, which are infeasible to disassemble and for which parts diagrams
are unavailable), cost-prohibitive, or otherwise impractical (e.g.,
large commercial boilers), DOE conducts price surveys using publicly-
available pricing data published on major online retailer websites and/
or by soliciting prices from distributors and other commercial
channels.
In the October 2023 NOPD, DOE conducted the cost analysis using a
combination of physical and catalog teardowns to assess how
manufacturing costs change with increased product efficiency. 88 FR
69826, 69844 (Oct. 6, 2023). DOE estimated the MPC associated with each
efficiency level to characterize the cost-efficiency relationship of
improving consumer furnace fan performance. The MPC estimates are not
for the entire HVAC product. Because consumer furnace fans are a
component of the HVAC product into which they are integrated, the MPC
estimates include costs only for the components of the HVAC product
that impact FER. Id.
Products were selected for physical teardown analysis that have
characteristics of typical products on the market near a representative
input capacity of 80,000 Btu/h for the NWG-NC, NWG-C, WG-NC, NWEF/NWMB,
MH-NWG-NC, MH-NWG-C, MH-EF/MB, and MH-WG product classes and 105,000
Btu/h for the NWO-NC and MH-NWO-NC product classes (determined based on
market data and discussions with manufacturers). Selections spanned a
range of FER efficiency levels and designs and included most
manufacturers. The resulting bill of materials provides the basis for
the MPC estimates for products at various efficiency levels spanning
the full range of efficiencies from the baseline to max-tech.
To account for manufacturers' non-production costs and profit
margin, DOE applies a non-production cost multiplier (the manufacturer
markup) to the MPC. The resulting manufacturer selling price (``MSP'')
is the price at which the manufacturer distributes a unit into
commerce. DOE developed an average manufacturer markup by examining the
annual Securities and Exchange Commission (``SEC'') 10-K reports filed
by publicly-traded manufacturers primarily engaged in HVAC
manufacturing and whose combined product range includes consumer
furnace fans. DOE refined its understanding of manufacturer markups by
using information obtained during manufacturer interviews. The
manufacturer markups were used to convert the MPCs into MSPs. Further
information on this analytical methodology is presented in the
following subsections.
a. Teardown Analysis
For the October 2023 NOPD, to assemble bills of materials
(``BOMs'') and to calculate manufacturing costs for the different
components in consumer furnace fans, multiple units were disassembled
into their base components, and DOE estimated the materials, processes,
and labor required to manufacture each individual component, a process
referred to as a ``physical teardown.'' Using the data gathered from
the physical teardowns, each component was characterized according to
its weight, dimensions, material, quantity, and the manufacturing
processes used to fabricate and assemble it.
For supplementary catalog teardowns, product data were gathered,
such as dimensions, weight, and design features from publicly-available
information such as manufacturer catalogs. Such ``virtual teardowns''
allowed DOE to estimate the major physical differences between a
product that was physically disassembled and a similar product that was
not. For this final determination, data from a total of 61 physical and
virtual teardowns of consumer furnace fans were used to calculate
industry MPCs in the engineering analysis.
The models selected for teardown in each product class represented
manufacturers with large market shares in the product classes for which
their teardown units are categorized. Whenever possible, DOE examined
multiple models from a given manufacturer that capture different design
options and used them as direct points of comparison. DOE examined
[[Page 84005]]
products with PSC, CT-BPM, and CA-BPM indoor blower motors, as well as
products using single-stage, two-stage, and modulating combustion
systems. As further discussed in section IV.B.2.b of this document,
cost values were developed for some of these technologies to estimate
the manufacturing cost of changing designs from one technology to
another (i.e., using a CA-BPM instead of a CT-BPM, or two-stage
combustion instead of single-stage combustion).
As described in Chapter 5 of the November 2022 Preliminary Analysis
TSD, DOE found that MPC did not differ significantly across product
classes at a given efficiency level and given production volume because
manufacturers use similar components. Therefore, in this analysis, DOE
used teardowns of non-weatherized gas and mobile home gas furnaces to
represent all high-volume product classes, including NWG-NC, NWG-C, WG-
NC, NWEF/NWMB, and MH-EF/MB, while teardowns of non-weatherized oil
units were used for the analysis of the NWO-NC and MH-NWO-NC product
classes.
b. Cost Estimation Method
For the October 2023 NOPD, the costs of individual models were
estimated using the content of the BOMs (i.e., relating to materials,
fabrication, labor, and all other aspects that make up a production
facility) to generate MPCs. The resulting MPCs include costs such as
overhead and depreciation, in addition to materials and labor costs.
DOE collected information on labor rates, tooling costs, raw material
prices, and other factors to use as inputs into the cost estimates. For
purchased parts, DOE estimates the purchase price based on volume-
variable price quotations and detailed discussions with manufacturers
and component suppliers. Furnace fans are a component of HVAC products
that include other products not associated with the cost and/or
efficiency of the furnace fan. Therefore, DOE focused its engineering
analysis on the components that compose the furnace fan assembly,
including:
Fan motor and integrated controls (as applicable);
HVAC product control boards;
Impellers;
Single-staging or multi-staging components and controls;
Fan housing, and
Components used to direct or guide airflow.
For purchased parts, DOE estimated the purchase prices paid to the
original equipment manufacturers (``OEMs'') of these parts based on
discussions with manufacturers during confidential interviews. Whenever
possible, DOE obtained price quotes directly from the component
suppliers used by furnace fan manufacturers whose products were
examined in the engineering analysis. DOE determined that the
components in Table IV.14 are generally purchased from outside
suppliers.
Table IV.14--Purchased Furnace Fan Components
------------------------------------------------------------------------
Assembly Purchased sub-assemblies or components
------------------------------------------------------------------------
Fan assembly................. Fan motor.
Motor capacitor (when applicable).
Impeller.
Controls..................... Primary control board (``PCB'').
Multi-staging components (when
applicable).
------------------------------------------------------------------------
For parts fabricated in-house, the costs of underlying ``raw''
materials are determined based on manufacturer interviews, quotes from
suppliers, and secondary research. Past results are updated
periodically and/or inflated to present-day prices using indices from
resources such as MEPS International,\11\ PolymerUpdate,\12\ the U.S.
Geological Survey (``USGS''),\13\ and the U.S. Bureau of Labor
Statistics (``BLS'').\14\ The prices of the underlying raw metals
(e.g., tube, sheet metal) are estimated on the basis of five-year
averages spanning from 2018 through 2022 to smooth out spikes in
demand. For non-metal raw material prices (e.g., plastic resins,
insulation materials), DOE used prices based on current market data,
rather than a five-year average, because non-metal raw materials
typically do not experience the same level of price volatility as metal
raw materials.
---------------------------------------------------------------------------
\11\ For more information on MEPS International, please visit
www.mepsinternational.com/gb/en (last accessed March 25, 2024).
\12\ For more information on PolymerUpdate, please visit
www.polymerupdate.com (last accessed March 25, 2024).
\13\ For more information on USGS metal price statistics, please
visit www.usgs.gov/centers/national-minerals-information-center/commodity-statistics-and-information (last accessed March 25, 2024).
\14\ For more information on the BLS producer price indices,
please visit www.bls.gov/ppi/ (last accessed March 25, 2024).
---------------------------------------------------------------------------
Certain factory parameters--such as fabrication rates, labor rates,
and wages--also affect the cost of each unit produced. DOE factory
parameter assumptions were based on internal expertise and manufacturer
feedback. Table IV.15 lists the factory parameter assumptions used for
both high-volume and low-volume manufacturers. For the engineering
analysis, these factory parameters, including production volume, are
the same at every efficiency level. The production volume used at each
efficiency level corresponds with the average production volume per
manufacturer, if 100 percent of all units manufactured were at that
efficiency level. These assumptions are generalized to represent
typical production and are not intended to model a specific factory.
For the NWG-NC, NWG-C, WG-NC, NWEF/NWMB, MH-NWG-NC, MH-NWG-C, and MH-
EF/MB product classes, high production volume parameters were assumed
due to these classes having generally high production volumes or using
enough of the same major components as other high production volume
classes. For NWO-NC and MH-NWO product classes, low production
parameters were assumed.
Table IV.15--Factory Parameter Assumptions
----------------------------------------------------------------------------------------------------------------
Parameter High-volume furnace fan estimate Low-volume furnace fan estimate
----------------------------------------------------------------------------------------------------------------
Actual Annual Production Volume 1,500,000............................ 5,000.
(units/year).
[[Page 84006]]
Purchased Parts Volume............. 500,000 units/year................... 5,000 units/year.
Workdays Per Year (days)........... 250.................................. 250.
Assembly Shifts Per Day (shifts)... 2.................................... 1.
Fabrication Shifts Per Day (shifts) 2.................................... 2.
Fabrication Labor Wages ($/h)...... 16................................... 16.
Assembly Labor Wages ($/h)......... 16................................... 16.
Length of Shift (hr)............... 8.................................... 8.
Average Equipment Installation Cost 10%.................................. 10%.
(% of purchase price).
Fringe Benefits Ratio.............. 50%.................................. 50%.
Indirect to Direct Labor Ratio..... 33%.................................. 33%.
Average Scrap Recovery Value....... 30%.................................. 30%.
Worker Downtime.................... 10%.................................. 10%.
Building Life (in years)........... 25................................... 25.
Burdened Assembly Labor Wage ($/h). 24................................... 24.
Burdened Fabrication Labor Wage ($/ 24................................... 24.
h).
Supervisor Span (workers/ 25................................... 25.
supervisor).
Supervisor Wage Premium (over 30%.................................. 30%.
fabrication and assembly wage).
----------------------------------------------------------------------------------------------------------------
Constant-Airflow BPM Blower Motor Cost Value
As discussed in section IV.B.1.a of this document, for the NWG-NC,
NWG-C, WG-NC, NWEF/NWMB, and MH-WF/MB product classes, the current
baseline motor technology is a BPM motor, and specifically a CT-BPM
motor. DOE's research suggests that the predominant BPM indoor blower
motors sold on the market today are either a constant-torque or a
constant-airflow design. Both types of motors rely on electronic
variable-speed motor systems that are typically mounted in an external
chassis to the back of the motor. CA-BPM motors utilize feedback
control to adjust torque based on ESP in order to maintain a desired
airflow. This differentiates them from CT-BPM motors that will maintain
torque and likely decrease airflow output in environments with high
ESPs. Additionally, CA-BPM motors use feedback control to vary their
output to maintain pre-programmed airflows. DOE has found that there
are no significant differences in measured FER performance between
furnace fans using CA-BPM and CT-BPM motors; however, CA-BPM motors are
sometimes chosen for other benefits, such as increased consumer
comfort. CA-BPM fan motors typically cost more than CT-BPM motors while
not improving FER. Therefore, as discussed in section IV.B.1.a of this
document, DOE considered the baseline design to include CT-BPM motors
for the NWG-NC, NWG-C, WG-NC, NWEF/NWMB, and MH-EF/MB classes. However,
to better represent costs to consumers, DOE has developed cost values
for CA-BPMs that are applied in the LCC analysis to a portion of
furnace fan installations. Table IV.16 shows the cost difference
between CT-BPM and CA-BPM motors for high-volume and low-volume product
classes.
Table IV.16--Incremental Cost Difference for BPM Motors
------------------------------------------------------------------------
Incremental cost increase
Product class for CT-BPM to CA-BPM (2022$)
------------------------------------------------------------------------
NWG-C, NWG-NC, WG-NC, NWEF/NWMB, MH-NWG- $28.07
NC, MH-NWG-C, and MH-EF/MB...............
NWO-NC, MH-NWO-NC......................... 83.67
------------------------------------------------------------------------
Multi-Stage Furnace
As discussed in section IV.A.2 of this document, DOE has identified
a number of furnace fans in two-stage and modulating furnaces that are
rated at the same relative FER as single-stage furnaces. DOE has
determined that consumers choose to purchase multi-stage products for
the additional thermal comfort offered by furnaces with multiple stages
of heating output. During teardowns, DOE examined multi-stage furnace
designs to analyze the production cost differential for manufacturers
to switch from single-stage to two-stage or modulating combustion. DOE
determined a market-share weighted-average marginal cost increase of
$21.07 for the NWG-C, NWG-NC, WG-NC, NWEF/NWMB, MH-NWG-NC, MH-NWG-C,
and MH-EF/MB classes to change a furnace from a single-stage to a two-
stage design. DOE determined that oil units with multi-staging were
rare and, thus, not representative of the market, so DOE did not
analyze the cost increase of multi-stage burners for the NWO-NC and MH-
NWO-NC product classes. Where applicable, the additional cost to change
to a two-stage furnace includes the added cost of a two-stage gas
valve, a two-speed inducer assembly, an additional pressure switch, and
additional controls and wiring. As with the blower motor costs
discussed previously, the additional cost of a multi-stage burner is
accounted for in the LCC analysis based on the market penetration of
such designs for furnaces.
Scaling to Alternative Input Capacities
For the October 2023 NOPD, DOE also developed equations to scale
the MPC results at the representative capacity to the full range of
input capacities available on the market for each motor type. DOE
performed regression analyses on the discrete MPCs for each teardown
and their respective input capacities--which spanned a range of
capacities and airflows and encompassed a range of motor sizes--to
generate an equation for each motor technology that reflects the
relationship between these parameters. These
[[Page 84007]]
parameters were derived separately for high-volume (NWG-C, NWG-NC, MH-
NWG-NC, MH-NWG-C, and WG-NC) and low-volume (NWO-NC and MH-NWO-NC)
product classes. These equations, which are presented in Table IV.17,
are used in the LCC analysis (see section IV.E of this document) to
analyze the impacts on furnace fans over the full range of input
capacities. To estimate the MPC at a given input, first the appropriate
adder is calculated using the equation and then the result added to or
subtracted from (as applicable) the MPC at the representative input
capacity.
Table IV.17--Equations for Scaling MPCs to Additional Input Capacities
----------------------------------------------------------------------------------------------------------------
Input Capacity MPC Scaling Equation: MPC Change = Slope * (Input Capacity (kBtu/h)-Representative Capacity (kBtu/
h))
-----------------------------------------------------------------------------------------------------------------
NWGF-C, NWGF-NC, MH-NWGF-
NC, MH-NWGF-C, WGF-NC NWOF-NC and MH-
NWOF-NC
----------------------------------------------------------------------------------------------------------------
Motor technology................................................ Slope Slope
PSC............................................................. 0.0650 0.7031
Constant-torque BPM............................................. 0.1395 0.6272
Constant-airflow BPM............................................ 0.1603 1.0069
----------------------------------------------------------------------------------------------------------------
Backward-Inclined Impellers
For the max-tech efficiency levels, in the October 2023 NOPD, DOE
estimated the cost to manufacture a backward-inclined impeller by using
manufacturer feedback along with photographs and specifications found
in research reports to determine cost model inputs to estimate the MPCs
of the backward-inclined impeller. 88 FR 69826, 69847 (Oct. 6, 2023).
These costs were scaled to different capacities by evaluating the
impact of the backward-inclined impeller on the overall furnace system,
depending on the average cabinet width at that capacity. DOE estimated
the manufacturing cost of implementing a backward-inclined impeller and
compared it to the average cost of using the forward-inclined impellers
that are ubiquitous in furnace fans currently on the market to
determine the incremental increase in MPC associated with implementing
backward-inclined impellers as compared to forward-inclined impellers.
The cost increases for backward-inclined impellers at each capacity
were applied at the max-tech level to estimate the MPCs and are
outlined in Table IV.18.
Table IV.18--Backward-Inclined Impeller MPC Increases
------------------------------------------------------------------------
Input capacity (kBtu/h) High volume (2022$) Low volume (2022$)
------------------------------------------------------------------------
40 28.60 34.15
60 34.93 41.71
80 37.21 44.43
100 55.18 65.89
120 59.09 70.56
------------------------------------------------------------------------
3. Cost-Efficiency Results
The results of the October 2023 NOPD engineering analysis are the
MPCs for each furnace fan product class analyzed at each FER efficiency
level (and associated design option), resulting in a cost-efficiency
relationship. The cost-efficiency results are shown in tabular form in
Table IV.19 through Table IV.21 in the form of efficiency versus MPC.
(QMax is the airflow, in cfm, at the maximum airflow-control
setting measured using the DOE test procedure.) As described in section
IV.B.2.b of this document, the MPC presented is not for the entire HVAC
product, because furnace fans are a component of the HVAC product in
which they are integrated.
As discussed in section IV.B.2.b of this document, separate cost
values were developed for constant-airflow BPM motors and multi-staging
because these premium design elements could add comfort or provide
other benefits but were not incorporated as design options into
efficiency levels for furnace fans used in this analysis.
DOE used the cost-efficiency curves from the engineering analysis
as an input to the LCC analysis to determine the added price of the
more-efficient furnace fan components in HVAC equipment sold to the
customer (see section IV.E of this document).
Table IV.19--Cost-Efficiency Results by Product Class--NWG-NC, NWG-C,
WGF-NC, NWEF/NWMB, and MH-EF/MB
------------------------------------------------------------------------
Efficiency level
---------------------------------------
Design option
---------------------------------------
Baseline EL 1
---------------------------------------
BPM motor +
BPM motor backward-inclined
impeller
------------------------------------------------------------------------
MPC............................. $108.06........... $136.13.
---------------------------------------
Product class................... Maximum allowable FER equation
---------------------------------------
[[Page 84008]]
NWG-NC.......................... 0.044 * QMax + 182 0.04 * QMax + 164.
NWG-C........................... 0.044 * QMax + 195 0.04 * QMax + 176.
WG-NC........................... 0.044 * QMax + 199 0.04 * QMax + 179.
NWEF/NWMB....................... 0.044 * QMax + 165 0.04 * QMax + 149.
MH-EF/MB........................ 0.044 * QMax + 101 0.04 * QMax + 91.
------------------------------------------------------------------------
Table IV.20--Cost-Efficiency Results by Product Class--MH-NWG-NC and MH-NWG-C
----------------------------------------------------------------------------------------------------------------
Efficiency level
--------------------------------------------------------------------------
Design option
--------------------------------------------------------------------------
Baseline EL 1 EL 2
--------------------------------------------------------------------------
BPM motor + backward-
Improved PSC BPM motor inclined impeller
----------------------------------------------------------------------------------------------------------------
MPC.................................. $82.39................. $108.06................ $136.13.
--------------------------------------------------------------------------
Product class........................ Maximum allowable FER equation
--------------------------------------------------------------------------
MH-NWG-NC............................ 0.071 * QMax + 222..... 0.044 * QMax + 137..... 0.04 * QMax + 123.
MH-NWG-C............................. 0.071 * QMax + 240..... 0.044 * QMax + 148..... 0.04 * QMax + 133.
----------------------------------------------------------------------------------------------------------------
Table IV.21--Cost-Efficiency Results by Product Class--NWO-NC and MH-NWO-NC
----------------------------------------------------------------------------------------------------------------
Efficiency level
--------------------------------------------------------------------------
Design option
--------------------------------------------------------------------------
Baseline EL 1 EL 2
--------------------------------------------------------------------------
BPM motor + backward-
Improved PSC BPM motor inclined impeller
----------------------------------------------------------------------------------------------------------------
MPC.................................. $195.61................ $216.95................ $300.62.
--------------------------------------------------------------------------
Product Class........................ Maximum allowable FER equation
--------------------------------------------------------------------------
NWO-NC............................... 0.071 * QMax + 382..... 0.044 * QMax + 236..... 0.04 * QMax + 212.
MH-NWO-NC............................ 0.071 * QMax + 287..... 0.044 * QMax + 176..... 0.04 * QMax + 158.
----------------------------------------------------------------------------------------------------------------
In commenting on the October 2023 NOPD, Lennox stated that
equipment costs have increased since the most recent furnace fans
standards went into effect in 2019. (Lennox, No. 30 at pp. 1-3) The
commenter argued that consumers are struggling to afford new furnace
equipment due to inflation and supply-chain issues. Lennox stated that
this makes increasing furnace fan costs through standards particularly
ill-advised, and Lennox supported the NOPD's conclusion that amended
standards are not appropriate. (Id.)
In response, DOE notes that changes in equipment costs have been
taken into account in the engineering analysis for this final
determination. As discussed in section IV.B.2.b of this document, DOE
gathered price quotations for purchased parts from major suppliers at
different production volumes during manufacturer interviews that were
conducted after the standards went into effect in 2019. For parts
produced in-house, metal raw material prices are estimated on the basis
of five-year averages, spanning from 2018 through 2022, which includes
changes since the 2019 standards went into effect. These material costs
are captured in the cost-efficiency results and, in turn, are reflected
in the LCC and PBP analyses, which are outlined in section IV.E of this
document.
In this final determination DOE maintained the same cost analysis
as that used for the October 2023 NOPD. As a result, the cost-
efficiency relationships used for this final determination are the same
as those presented in the October 2023 NOPD.
C. Markups Analysis
The markups analysis develops appropriate markups (e.g.,
distributor markups, retailer markups, contractor markups) in the
distribution chain and sales taxes to convert the MSP estimates derived
in the engineering analysis to consumer prices, which are then used in
the LCC and PBP analyses. At each step in the distribution channel,
companies mark up the price of the product to cover business costs and
profit margin.
As part of the analysis, DOE identifies key market participants and
distribution
[[Page 84009]]
channels. As in the October 2023 NOPD, DOE used the same distribution
channels for furnace fans as it used for furnaces in the recent energy
conservation standards rulemaking for those products. DOE believes that
this is an appropriate approach because the vast majority of the
furnace fans covered in this rulemaking are a component of a furnace.
DOE has concluded that there is insufficient evidence of a replacement
market for furnace fans to establish a separate distribution channel on
that basis.
DOE developed baseline and incremental markups for each actor in
the distribution chain. Baseline markups are applied to the price of
products with baseline efficiency, while incremental markups are
applied to the difference in price between baseline and higher-
efficiency models (the incremental cost increase). The incremental
markup is typically less than the baseline markup and is designed to
maintain similar per-unit operating profit before and after new or
amended standards.\15\
---------------------------------------------------------------------------
\15\ Because the projected price of standards-compliant products
is typically higher than the price of baseline products, using the
same markup for the incremental cost and the baseline cost would
result in higher per-unit operating profit. While such an outcome is
possible, DOE maintains that in markets that are reasonably
competitive it is unlikely that standards would lead to a
sustainable increase in profitability in the long run.
---------------------------------------------------------------------------
To estimate average baseline and incremental markups, DOE relied on
several sources, including: (1) the HARDI 2013 Profit Report (i.e., for
wholesalers), and (2) U.S. Census Bureau 2017 Economic Census data on
the residential and commercial building construction industry (i.e.,
for general contractors, mechanical contractors, and mobile home
manufacturers). In addition, DOE used the 2005 Air Conditioning
Contractors of America's (``ACCA's'') financial analysis on the
heating, ventilation, air-conditioning, and refrigeration contracting
industry to disaggregate the mechanical contractor markups into
replacement and new construction markets. DOE also used various sources
for the derivation of the mobile home dealer markups (see chapter 6 of
the November 2022 Preliminary Analysis TSD).
DOE derived State and local taxes from data provided by the Sales
Tax Clearinghouse.\16\ These data represent weighted averages that
include county and city rates. DOE applied the State sales taxes to
match the State-level markups for wholesalers and mechanical and
general contractors.
---------------------------------------------------------------------------
\16\ Sales Tax Clearinghouse, Inc., State Sales Tax Rates Along
With Combined Average City and County Rates (Jan. 4, 2023)
(Available at: www.thestc.com/STrates.stm) (last accessed June 28,
2024).
---------------------------------------------------------------------------
DOE did not receive comments regarding markups in response to the
October 2023 NOPD. Chapter 6 of the November 2022 Preliminary Analysis
TSD provides details on DOE's development of markups for consumer
furnace fans.
D. Energy Use Analysis
The purpose of the energy use analysis is to determine the annual
energy consumption of consumer furnace fans at different efficiencies
in representative U.S. homes and commercial buildings, and to assess
the energy savings potential of increased consumer furnace fan
efficiency. The energy use analysis estimates the range of energy use
of the subject products in the field (i.e., as the products are
actually used by consumers). The energy use analysis provides the basis
for other analyses DOE performed, particularly assessments of the
potential energy savings and the savings in consumer operating costs
that could result from adoption of amended or new standards.
For the October 2023 NOPD, DOE primarily used data from the U.S.
Energy Information Administration's (``EIA's'') 2015 Residential Energy
Consumption Survey (``RECS 2015'') to establish a reasonable range of
energy consumption for consumer furnace fans. RECS 2015 is a national
sample survey of housing units that collects statistical information on
the consumption of and expenditures for energy in housing units, along
with data on energy-related characteristics of the housing units and
occupants. RECS 2015 has a sample size of 5,686 housing units and was
constructed by EIA to be a national representation of the household
population in the United States. DOE also considered the use of
consumer furnace fans in commercial applications, based on
characteristics from EIA's most recent 2012 Commercial Building Energy
Consumption Survey (``CBECS 2012'') for a subset of building types that
use consumer furnace fans covered by a potential standard. DOE utilized
additional data sources to refine the development of a representative
population of buildings for each furnace fan product class, as detailed
in chapter 7 of the November 2022 Preliminary Analysis TSD.
EIA recently published the microdata for the 2020 edition of
RECS.\17\ To assess the impact of using RECS 2020, DOE compared the LCC
consumer sample in the July 2022 Furnace NOPR, which used RECS 2015, to
the consumer sample used in the December 2023 Furnace Final Rule
consumer sample, which used RECS 2020. DOE assumed that changes in
annual energy heating use between the two RECS editions serves as a
reasonable proxy for the relative change in consumer furnace fans
energy use. As can be seen by comparing Table 7.4.1 of the TSD for the
July 2022 Furnace NOPR and Table 7.4.1 of the TSD for the December 2023
Furnace final rule, the estimated average annual energy consumption by
region and efficiency level is similar between the two versions of RECS
for households with furnaces, with RECS 2020 showing slightly lower
energy consumption. Given the correlation in usage between furnaces and
furnace fans and given that the estimated furnace energy use declines
when updating to RECS 2020, updating the consumer sample to RECS 2020
would not alter the conclusions of this final determination. Therefore,
DOE continued to use RECS 2015 as the basis for its consumer sample, as
was done in the October 2023 NOPD.
---------------------------------------------------------------------------
\17\ Energy Information Administration (EIA), 2020 Residential
Energy Consumption Survey (RECS) (Available at: www.eia.gov/consumption/residential/data/2020/index.php/) (last accessed June
11, 2024).
---------------------------------------------------------------------------
DOE notes that commercial installations of consumer furnace fans
account for approximately five percent or less of total installations,
as shown in Table 6.2.1 of the November 2022 Preliminary Analysis TSD.
Given the relatively small number of installations in the commercial
sector relative to the residential sector, changes between CBECS 2012
and 2018 would not significantly impact overall analytical conclusions.
Therefore, for this final determination, DOE continued to use CBECS
2012 as the basis of its consumer sample, as was done in October 2023
NOPD.
In calculating the energy consumption of furnace fans, DOE adjusted
the energy use from RECS 2015 and CBECS 2012 to normalize for year-to-
year variation in weather. This was accomplished by adjusting the RECS
2015 household and CBECS 2012 building energy consumption values based
on 10-year average heating degree day (``HDD'') and average cooling
degree day (``CDD'') data for each geographical region. DOE also
accounted for the change in building shell characteristics by applying
the building shell efficiency index and projected trend in the HDD and
CDD in EIA's Annual Energy Outlook 2023 (``AEO 2023'').
As in the October 2023 NOPD, DOE's analysis takes into account ACCA
[[Page 84010]]
Manuals J, S, and D methods to size every household and building in the
sample. DOE first uses Manual J to estimate the house or building
design heating load in order to determine the blower requirements for
the assigned heating and cooling equipment. DOE's analysis considers
that typically the furnace fan is sized based on the maximum cooling
capacity required. The heating and cooling furnace fan speed setting is
then varied to match the recommended/required airflow performance and
takes into account differences in the ductwork system curve in the
field.
DOE did not receive comments regarding energy use in response to
the October 2023 NOPD. Chapter 7 of the November 2022 Preliminary
Analysis TSD provides details on DOE's energy use analysis for consumer
furnace fans.
E. Life-Cycle Cost and Payback Period Analysis
DOE conducts LCC and PBP analyses to evaluate the economic impacts
on individual consumers of potential amended energy conservation
standards for consumer furnace fans. The effect of new or amended
energy conservation standards on individual consumers usually involves
a reduction in operating cost and an increase in purchase cost. DOE
typically uses the following two metrics to measure consumer impacts:
[ballot] Life-Cycle Cost (``LCC'') is the total consumer expense of
operating the product over the lifetime of that product, consisting of
total installed cost (which includes manufacturer selling price,
distribution chain markups, sales tax, and installation costs) plus
operating costs (e.g., expenses for energy use, maintenance, and
repair). To compute the operating costs, DOE discounts future operating
costs to the time of purchase and sums them over the lifetime of the
product.
[ballot] Payback Period (``PBP'') is the estimated amount of time
(in years) it takes consumers to recover the increased purchase cost
(including installation) of a more-efficient product through lower
operating costs. DOE calculates the PBP by dividing the change in
purchase cost at higher efficiency levels by the change in annual
operating cost for the year that amended or new standards are assumed
to take effect.
For any given efficiency level, DOE measures the change in LCC
relative to the LCC in the no-new-standards case, which reflects the
estimated efficiency distribution of the product in the absence of new
or amended energy conservation standards. In contrast, the PBP for a
given efficiency level is measured relative to the baseline product.
For each considered efficiency level in each product class, DOE
calculated the LCC and PBP for a nationally representative set of
housing units and, where appropriate, commercial buildings. As stated
previously, DOE developed household and commercial building samples
from RECS 2015 and CBECS 2012, respectively. For each sample household
or commercial building, DOE determined the energy consumption for the
consumer furnace fans and the appropriate energy price. By developing a
representative sample of households and commercial buildings, the
analysis captured the variability in energy consumption and energy
prices associated with the use of consumer furnace fans.
Inputs to the LCC calculation include the installed cost to the
consumer, operating expenses, the lifetime of the product, and a
discount rate. Inputs to the calculation of total installed cost
include the cost of the product--which includes MPCs, manufacturer
markups, retailer and distributor markups, and sales taxes (where
applicable)--and installation costs. Inputs to the calculation of
operating expenses include annual energy consumption, energy prices and
price projections, repair and maintenance costs, product lifetimes, and
discount rates. Inputs to the PBP calculation include the installed
cost to the consumer and first-year operating expenses. DOE created
distributions of values for installation cost, repair and maintenance,
product lifetime, discount rates, and sales taxes, with probabilities
attached to each value, to account for their uncertainty and
variability.
The computer model DOE uses to calculate the LCC relies on a Monte
Carlo simulation to incorporate uncertainty and variability into the
analysis. The Monte Carlo simulations randomly sample input values from
the probability distributions and product user samples. For this
proceeding, the Monte Carlo approach is implemented in Microsoft Excel
together with the Crystal BallTM add-on.\18\ The model
calculated the LCC for products at each efficiency level for 10,000
consumers per simulation run. The analytical results include a
distribution of 10,000 data points showing the range of LCC savings for
a given efficiency level relative to the no-new-standards case
efficiency distribution. In performing an iteration of the Monte Carlo
simulation for a given consumer, product efficiency is chosen based on
its probability. If the chosen product efficiency is greater than or
equal to the efficiency of the standard level under consideration, the
LCC calculation reveals that a consumer is not impacted by the standard
level. By accounting for consumers who are already projected to
purchase more-efficient products than the baseline in a given case, DOE
avoids overstating the potential benefits from increasing product
efficiency.
---------------------------------------------------------------------------
\18\ Crystal Ball\TM\ is a commercially-available software tool
to facilitate the creation of these types of models by generating
probability distributions and summarizing results within Excel
(Available at: www.oracle.com/technetwork/middleware/crystalball/overview/) (last accessed June 11, 2024).
---------------------------------------------------------------------------
DOE calculated the LCC and PBP for consumers of consumer furnace
fans as if each were to purchase a new product in the expected first
year of required compliance with new or amended standards. For purposes
of this final determination, DOE used 2030 as the first year of
compliance with any amended standards.
Table IV.22 summarizes the approach and data DOE used to derive
inputs to the LCC and PBP analysis. The subsections that follow provide
further discussion. Details of the spreadsheet model, and how all
inputs to the LCC and PBP analyses are applied, are contained in
chapter 8 of the November 2022 Preliminary Analysis TSD and its
appendices.
Table IV.22--Summary of Inputs and Methods for the LCC and PBP Analyses *
----------------------------------------------------------------------------------------------------------------
Inputs Source/method
----------------------------------------------------------------------------------------------------------------
Product Cost................................................ Derived from the manufacturer production cost
(``MPC'') for furnace fans at different heating
input capacities for each efficiency level (from
the engineering analysis). The MPCs are then
multiplied by the various market participant
markups (e.g., manufacturer, wholesaler, and
plumbing contractor) for each distribution
channel and sales taxes derived for each State
and the District of Columbia.
[[Page 84011]]
Installation Costs.......................................... Varies by efficiency level and individual house/
building characteristic. Material and labor costs
are derived for each State and the District of
Columbia mainly using RSMeans Residential Cost
Data 2023. Overhead and profits are included in
the RSMeans data. Probability distributions are
derived for various installation cost input
parameters.
Annual Energy Use........................................... Derived mainly by using the heating energy use
data for each housing unit and building from the
Energy Information Administration's (``EIA's'')
2015 Residential Energy Consumption Survey
(``RECS 2015'') and EIA's 2012 Commercial
Buildings Energy Consumption Survey (``CBECS
2012''), together with consumer furnace fans test
procedure calculation methodologies used to
determine the annual energy consumption
associated with the considered standard levels.
Probability distributions are derived for various
input parameters.
Energy Prices............................................... Calculated monthly marginal average electricity,
natural gas or liquefied petroleum gas (``LPG''),
and fuel oil prices in each of the 50 U.S. States
and District of Columbia, using EIA historical
data and billing data for each RECS 2015 housing
unit and CBECS 2012 building.
Energy Price Trends......................................... Residential and commercial prices were escalated
by using EIA's Annual Energy Outlook 2023 (AEO
2023) forecasts to estimate future energy prices.
Escalation was performed at the Census Division
level.
Repair and Maintenance Costs................................ Estimated the costs associated with preventive
maintenance (e.g., checking furnace fan) and
repair (e.g., replacing motor) based on data from
a variety of published sources, including RSMeans
2023 Facilities Maintenance and Repair Data. It
is assumed that maintenance and repair costs vary
by efficiency level, and probability
distributions are derived for various input
parameters.
Product Lifetime............................................ Used Weibull probability distribution of lifetimes
developed for consumer furnace fans based on
various survey and shipments data.
Discount Rates.............................................. Probability distributions by income bins are
derived for residential discount rates based on
the Federal Reserve Board's Survey of Consumer
Finances from 1995 to 2019 and various interest
rate sources. Probability distributions for
commercial discount rates for various building
activities (e.g., office) are derived using
multiple interest rate sources. See section
IV.E.7 of this document.
Compliance Date............................................. 2030 (five years after expected publication of the
final rule).
----------------------------------------------------------------------------------------------------------------
* References for the data sources mentioned in this table are provided in the sections following the table or in
chapter 8 of the November 2022 Preliminary Analysis TSD. Energy price trends, product lifetimes, and discount
rates are not used for the PBP calculation.
1. Product Cost
To calculate consumer product costs, DOE multiplied the MPCs
developed in the engineering analysis by the markups described
previously (along with sales taxes). DOE used different markups for
baseline products and higher-efficiency products, because DOE applies
an incremental markup to the increase in MSP associated with higher-
efficiency products.
For the October 2023 NOPD, DOE assumed no price trend for consumer
furnace fans due to uncertainty in future commodity prices. DOE did not
receive comment on this assumption and maintains the same approach for
this final determination.
See chapter 8 of the November 2022 Preliminary Analysis TSD for
details.
2. Installation Cost
Installation cost includes labor, overhead, and any miscellaneous
materials and parts needed to install the product. Because consumer
furnace fans are installed in furnaces in the factory, there is
generally no additional installation cost in the home. However,
consumer furnace fans that employ a constant-airflow BPM design may
require additional installation costs. DOE assumed that all constant-
airflow BPM furnace fan installations will require extra labor at
startup to check and adjust airflow.
As in the October 2023 NOPD, DOE estimated the installation costs
at each considered efficiency level using a variety of sources,
including RSMeans data, manufacturer literature, and information from
an expert consultant report. DOE's analysis of installation costs
accounted for regional differences in labor costs. For a detailed
discussion of the development of installation costs, see appendix 8C of
the November 2022 Preliminary Analysis TSD.
3. Annual Energy Consumption
For each sampled household or commercial building, DOE determined
the energy consumption for a consumer furnace fan at different
efficiency levels using the approach described previously in section
IV.D of this document.
4. Energy Prices
Energy bills to consumers typically include fixed costs (i.e.,
costs that do not depend on consumption) and costs that depend on the
level of consumption. To estimate the impact of standards on consumer
operating costs, DOE calculated average energy prices, which represent
the typical cost for a consumer to use energy, including fixed costs,
and marginal energy prices, which represent the energy price consumers
would pay for reduced consumption. In other words, a marginal energy
price reflects the cost or benefit of adding or subtracting one
additional unit of energy consumption. Because marginal price more
accurately captures the incremental savings associated with a change in
energy use from higher efficiency, it provides a better representation
of incremental change in consumer costs than average electricity
prices. DOE applied average natural gas and electricity prices for the
energy use of the product purchased in the no-new-standards case, and
marginal prices for the incremental change in energy use associated
with the other efficiency levels considered.
For the October 2023 NOPD, DOE derived average monthly marginal
residential and commercial electricity, natural gas, LPG, and fuel oil
prices for each State using data from EIA.19 20 21 DOE
calculated marginal monthly regional energy prices by: (1) first
estimating an average annual price for each region; (2) multiplying by
monthly energy price factors; and (3) multiplying by seasonal marginal
price factors for electricity, natural gas, and LPG. The
[[Page 84012]]
analysis used 2022 data for residential and commercial natural gas and
electricity prices and 2021 data for LPG and fuel oil prices. Further
details may be found in chapter 8 of the Preliminary Analysis TSD.
---------------------------------------------------------------------------
\19\ EIA, Form EIA-861M (formerly EIA-826) detailed data (2022)
(Available at: www.eia.gov/electricity/data/eia861m/) (last accessed
June 28, 2024).
\20\ EIA, Natural Gas Navigator (2022) (Available at:
www.eia.gov/naturalgas/data.php) (last accessed June 11, 2024).
\21\ EIA, 2021 State Energy Data System (SEDS) (2021) (Available
at: www.eia.gov/state/seds/) (last accessed June 11, 2024).
---------------------------------------------------------------------------
For the October 2023 NOPD, DOE compared marginal price factors
developed by DOE from the EIA data to develop seasonal marginal price
factors for 23 gas tariffs provided by the Gas Technology Institute for
the 2016 residential boilers energy conservation standards
rulemaking.\22\ DOE found that the winter price factors used by DOE are
generally comparable to those computed from the tariff data, indicating
that DOE's marginal price estimates are reasonable at average usage
levels. The summer price factors are also generally comparable. Of the
23 tariffs analyzed, eight have multiple tiers, and of these eight, six
have ascending rates and two have descending rates. The tariff-based
marginal factors use an average of the two tiers as the commodity
price. A full tariff-based analysis would require information about the
household's total baseline gas usage (to establish which tier the
consumer is in), and a weight factor for each tariff that determines
how many customers are served by that utility on that tariff. These
data are generally not available in the public domain. DOE's use of EIA
State-level data effectively averages overall consumer sales in each
State, and so incorporates information from all utilities. DOE's
approach is, therefore, more representative of a large group of
consumers with diverse baseline gas usage levels than an approach that
uses only tariffs.
---------------------------------------------------------------------------
\22\ The Gas Technology Institute provided a reference located
in the docket of DOE's 2016 rulemaking to develop energy
conservation standards for residential boilers. (Docket No. EERE-
2012-BT-STD-0047-0068) (Available at: www.regulations.gov/document/EERE-2012-BT-STD-0047-0068) (last accessed June 28, 2024).
---------------------------------------------------------------------------
DOE notes that within a State, there could be significant variation
in the marginal price factors, including differences between rural and
urban rates. To take this into account, DOE developed marginal price
factors for each individual household using RECS 2015 billing data.
These data are then normalized to match the average State marginal
price factors, which are equivalent to a consumption-weighted average
marginal price across all households in the State. For more details on
the comparative analysis and updated marginal price analysis, see
appendix 8D of the November 2022 Preliminary Analysis TSD.
To estimate energy prices in future years, DOE multiplied the 2022
energy prices by the projection of annual average price changes for
each of the nine Census Divisions from the Reference case in AEO 2023,
which has an end year of 2050.\23\ To estimate price trends after 2050,
DOE used the average annual rate of change in prices from 2046 through
2050.
---------------------------------------------------------------------------
\23\ EIA, Annual Energy Outlook 2023 with Projections to 2050,
Washington, DC (Available at: www.eia.gov/forecasts/aeo/) (last
accessed June 11, 2024).
---------------------------------------------------------------------------
To assess the impact of updated energy price estimates, DOE
compared the energy price estimates in 2030 from the October 2023 NOPD
to the projected estimates using updated EIA energy price data from
2023. The results of this comparison are presented in Table IV.23.
Table IV.23--Summary of Energy Price Comparison of 2023 EIA Data
Relative to November 2023 NOPD
------------------------------------------------------------------------
Percentage
Energy type change in 2030
energy price
------------------------------------------------------------------------
Electricity........................................... -20
Natural Gas........................................... 1
LPG................................................... 1
Fuel Oil.............................................. -16
------------------------------------------------------------------------
Based upon this review, DOE has determined that energy prices have
either not changed significantly, as in the case of natural gas and
LPG, or have decreased, as in the case of electricity and fuel oil,
relative to the energy prices used in the October 2023 NOPD.
Consequently, updating energy prices would either have no impact on
analytical results or decrease operating cost savings, thereby further
justifying DOE's decision to not amend the existing energy conservation
standards for consumer furnace fans. DOE did not receive comments
regarding energy prices in response to the October 2023 NOPD. As a
result, DOE has continued to use the energy prices from the October
2023 NOPD in this determination.
5. Maintenance and Repair Costs
The maintenance cost is the routine cost to the consumer of
maintaining product operation. The regular furnace maintenance
generally includes checking the furnace fan. As in the October 2023
NOPD, DOE assumes for this analysis that this maintenance cost is the
same at all efficiency levels.
The repair cost is the cost to the consumer for replacing or
repairing components in the consumer furnace fan that have failed. For
the October 2023 NOPR, DOE included motor replacement as a repair cost
for a fraction of furnace fans. To estimate rates of motor failure, DOE
developed a distribution of fan motor lifetime (expressed in operating
hours) by motor size using data from DOE's analysis for the March 9,
2010 Small Electric Motors Final Rule and manufacturer literature. (75
FR 10874) DOE then paired these data with the calculated number of
annual operating hours for each sample furnace fan. Motor costs were
based on costs developed in the engineering analysis and the
replacement markups developed in the markup analysis. DOE assumed that
the motor cost does not apply if motor failure occurs during the
furnace warranty period (assumed to be at least one year, and five or
more years for a fraction of installations).
For the October 2023 NOPD, the repair costs (including labor hours,
component costs, and frequency) at each considered efficiency level
were derived based on RSMeans data,\24\ manufacturer literature, and a
report from the Gas Research Institute.\25\ DOE accounted for regional
differences in labor costs. DOE did not receive comments related to its
repair cost assumptions, and accordingly, the Department has maintained
the same costs as used in the October 2023 NOPD for this final
determination.
---------------------------------------------------------------------------
\24\ RSMeans Company Inc., RS Means Facilities Maintenance &
Repair Cost Data (2021) (Available at: www.rsmeans.com/) (last
accessed June 1, 2024).
\25\ Jakob, F.E., et al., Assessment of Technology for Improving
the Efficiency of Residential Gas Furnaces and Boilers, Volume I and
II--Appendices (September 1994), Gas Research Institute, Report No.
GRI-94/0175 (Available at: www.gti.energy/software-and-reports/)
(last accessed Feb. 15, 2022).
---------------------------------------------------------------------------
For a detailed discussion of the development of maintenance and
repair costs, see appendix 8E of the November 2022 Preliminary Analysis
TSD.
6. Product Lifetime
Product lifetime is the age at which an appliance is retired from
service. Furnace fan lifetimes are considered equivalent to furnace
lifetimes, so DOE modeled furnace fan lifetime based on estimated
furnace lifetimes. Because product lifetime varies, DOE uses a lifetime
distribution to characterize the probability that a product will be
retired from service at a given age. DOE conducted an extensive
literature review and took into account published studies. Because the
basis for the estimates in the literature was uncertain, DOE developed
a method using national survey data, along with shipment data, to
estimate the distribution of consumer furnace lifetimes in the field.
[[Page 84013]]
DOE assumed that the probability function for the annual survival
of consumer furnaces would take the form of a Weibull distribution. For
the October 2023 NOPD, DOE derived the Weibull distribution parameters
by using stock and age data on consumer furnaces from the U.S. Census's
biennial American Housing Survey (``AHS'') from 1974-2019 \26\ and
EIA's RECS 1990, 1993, 2001, 2005, 2009, and 2015.\27\ DOE used the
results from the 2022 American Home Comfort Survey (``AHCS'') to
estimate the national average lifetime of 21.4 years.\28\ DOE also
determined the average lifetime for different regions: 22.5 years for
the North region and 20.2 years for rest of the country. These results
were used to scale the average lifetime for these regions.
---------------------------------------------------------------------------
\26\ U.S. Census Bureau: Housing and Household Economic
Statistics Division, American Housing Survey, Multiple Years (1974,
1975, 1976, 1977, 1978, 1979, 1980, 1981, 1983, 1985, 1987, 1989,
1991, 1993, 1995, 1997, 1999, 2001, 2003, 2005, 2007, 2009, 2011,
2013, 2015, 2017, 2019, and 2021) (Available at: www.census.gov/programs-surveys/ahs.html) (last accessed June 28, 2024).
\27\ U.S. Department of Energy: Energy Information
Administration, Residential Energy Consumption Survey (``RECS''),
Multiple Years (1990, 1993, 1997, 2001, 2005, 2009, and 2015)
(Available at: www.eia.gov/consumption/residential/) (last accessed
June 28, 2024).
\28\ Decision Analysts, 2022 American Home Comfort Study (2022)
Arlington, Texas (Available at: www.decisionanalyst.com/syndicated/homecomfort/) (last accessed August 26, 2024).
---------------------------------------------------------------------------
DOE did not receive any comments on the lifetime distributions used
in the October 2023 NOPD. As consumer furnace fans, and the furnaces in
which they reside, have not changed significantly since the October
2023 NOPD, DOE has maintained the same lifetime distribution in this
final determination.
7. Discount Rates
In the calculation of LCC, DOE applies discount rates appropriate
to estimate the present value of future expenditures and savings. DOE
estimated a distribution of discount rates for consumer furnace fans
based on the opportunity cost of funds. DOE estimates discount rates
separately for residential and commercial end users.
For residential end users, DOE applies weighted-average discount
rates calculated from consumer debt and asset data, rather than
marginal or implicit discount rates.\29\ The LCC analysis estimates net
present value over the lifetime of the product, so the appropriate
discount rate will reflect the general opportunity cost of household
funds, taking this time scale into account. Given the long time horizon
modeled in the LCC analysis, the application of a marginal interest
rate associated with an initial source of funds is inaccurate.
Regardless of the method of purchase, consumers are expected to
continue to rebalance their debt and asset holdings over the LCC
analysis period, based on the restrictions consumers face in their debt
payment requirements and the relative size of the interest rates
available on debts and assets.
---------------------------------------------------------------------------
\29\ The implicit discount rate is inferred from a consumer
purchase decision between two otherwise identical goods with
different first cost and operating cost. It is the interest rate
that equates the increment of first cost to the difference in net
present value of lifetime operating cost, incorporating the
influence of several factors: transaction costs, risk premiums and
response to uncertainty, time preferences, and interest rates at
which a consumer is able to borrow or lend. The implicit discount
rate is not appropriate for the LCC analysis because it reflects a
range of factors that influence consumer purchase decisions, rather
than the opportunity cost of the funds that are used in purchases.
---------------------------------------------------------------------------
To establish residential discount rates for the LCC analysis, DOE
identified all relevant household debt or asset classes in order to
approximate a consumer's opportunity cost of funds related to appliance
energy cost savings. It estimated the average percentage shares of the
various types of debt and equity by household income group using data
from the Federal Reserve Board's triennial Survey of Consumer Finances
\30\ (``SCF''). Using the SCF and other sources, DOE developed a
distribution of rates for each type of debt and asset by income group
to represent the rates that may apply in the year in which amended
standards would take effect. DOE assigned each sample household a
specific discount rate drawn from one of the distributions. The average
rate across all types of household debt and equity and income groups,
weighted by the shares of each type, is 4.1 percent.
---------------------------------------------------------------------------
\30\ U.S. Board of Governors of the Federal Reserve System,
Survey of Consumer Finances, 1995, 1998, 2001, 2004, 2007, 2010,
2013, 2016, and 2019 (Available at: www.federalreserve.gov/econresdata/scf/scfindex.htm) (last accessed April 26, 2024).
---------------------------------------------------------------------------
To establish commercial discount rates for commercial end users in
the small fraction of consumer furnace fans in commercial buildings,
DOE estimated the weighted-average cost of capital using data from
Damodaran Online.\31\ The weighted-average cost of capital is commonly
used to estimate the present value of cash flows to be derived from a
typical company project or investment. Most companies use both debt and
equity capital to fund investments, so their cost of capital is the
weighted average of the cost to the firm of equity and debt financing.
DOE estimated the cost of equity using the capital asset pricing model,
which assumes that the cost of equity for a particular company is
proportional to the systematic risk faced by that company. The average
rate for consumer furnace fans used in commercial applications in this
analysis, across all business activity, is 7.2 percent. DOE did not
receive comments regarding discount rates in response to the October
2023 NOPD.
---------------------------------------------------------------------------
\31\ Damodaran, A. Data Page: Historical Returns on Stocks,
Bonds and Bills-United States (2023) (Available at:
pages.stern.nyu.edu/~adamodar/) (Last accessed June 1, 2024).
---------------------------------------------------------------------------
See chapter 8 of the November 2022 Preliminary Analysis TSD for
further details on the development of consumer and commercial discount
rates.
8. Energy-Efficiency Distribution in the No-New-Standards Case
To accurately estimate the share of consumers that would be
affected by a potential energy conservation standard at a particular
efficiency level, DOE's LCC analysis considered the projected
distribution (i.e., market shares) of product efficiencies under the
no-new-standards case (i.e., the case without amended or new energy
conservation standards) in the compliance year (2030). This approach
reflects the fact that some consumers may purchase products with
efficiencies greater than the baseline levels, even in the absence of
new or amended standards.
For consumer furnace fans, DOE does not have any shipments data by
efficiency after the 2019 furnace fan standards became effective. Due
to the lack of available shipments data, DOE used DOE's CCD for furnace
fans and furnaces as a proxy to develop an efficiency distribution
based on available models.
DOE did not receive additional data or comments on estimated market
shares in the no-new-standard case in response to the October 2023
NOPD. Accordingly, DOE continued to use estimates from the October 2023
NOPD for this final determination.
Table IV.24 shows the resulting market shares by efficiency level.
For a detailed discussion of the development of no-new-standards case
distributions based on models, see appendix 7F of the November 2022
Preliminary Analysis TSD.
[[Page 84014]]
Table IV.24--No-New-Standards Case Energy Efficiency Distributions in 2030 for Consumer Furnace Fans
----------------------------------------------------------------------------------------------------------------
No-new- Efficiency level (%)
Product class EL standards ---------------------
case (%) 1 2
----------------------------------------------------------------------------------------------------------------
Non-Weatherized, Non-Condensing Gas Furnace Fan.................... 0 100 ......... .........
1 .......... 100 .........
NonWeatherized, Condensing Gas Furnace Fan......................... 0 100 ......... .........
1 .......... 100 .........
Weatherized NonCondensing Gas Furnace Fan.......................... 0 100 ......... .........
1 .......... 100 .........
NonWeatherized, NonCondensing Oil Furnace Fan...................... 0 46 ......... .........
1 54 100 .........
2 .......... ......... 100
NonWeatherized Electric Furnace/Modular Blower Fan................. 0 100 ......... .........
1 .......... 100 .........
Mobile Home NonWeatherized, NonCondensing Gas Furnace Fan.......... 0 11 ......... .........
1 89 100 .........
2 .......... ......... 100
Mobile Home NonWeatherized, Condensing Gas Furnace Fan............. 0 8 ......... .........
1 92 100 .........
2 .......... ......... 100
Mobile Home NonWeatherized Oil Furnace Fan......................... 0 90 ......... .........
1 10 100 .........
2 .......... ......... 100
Mobile Home Electric Furnace/Modular Blower Fan.................... 0 100 ......... .........
1 .......... 100 .........
----------------------------------------------------------------------------------------------------------------
The LCC Monte Carlo simulations draw from the efficiency
distributions and assign an efficiency to the consumer furnace fans
purchased by each sample household or commercial business in the no-
new-standards case. The resulting percentage shares within the sample
match the market shares in the efficiency distributions.
9. Payback Period Analysis
The payback period is the amount of time (expressed in years) it
takes the consumer to recover the additional installed cost of more-
efficient products, compared to baseline products, through energy cost
savings. Payback periods that exceed the life of the product mean that
the increased total installed cost is not recovered in reduced
operating expenses.
The inputs to the PBP calculation for each efficiency level are the
change in total installed cost of the product and the change in the
first-year annual operating expenditures relative to the baseline. DOE
refers to this as a ``simple PBP'' because it does not consider changes
over time in operating cost savings. The PBP calculation uses the same
inputs as the LCC analysis when deriving first-year operating costs,
except that discount rates are not needed. DOE did not receive comments
regarding the payback period methodology in response to the October
2023 NOPD.
F. Shipments Analysis
DOE uses projections of annual product shipments to calculate the
national impacts of potential amended or new energy conservation
standards on energy use, NPV, and future manufacturer cash flows.\32\
The shipments model takes an accounting approach, tracking market
shares of each product class and the vintage of units in the stock.
Stock accounting uses product shipments as inputs to estimate the age
distribution of in-service product stocks for all years. The age
distribution of in-service product stocks is a key input to
calculations of both the NES and NPV, because operating costs for any
year depend on the age distribution of the stock.
---------------------------------------------------------------------------
\32\ DOE uses data on manufacturer shipments as a proxy for
national sales, as aggregate data on sales are lacking. In general,
one would expect a close correspondence between shipments and sales.
---------------------------------------------------------------------------
DOE developed shipment projections based on historical data and an
analysis of key market drivers for each product. The vast majority of
furnace fans are shipped installed in furnaces, so DOE estimated
furnace fan shipments by projecting furnace shipments in three market
segments: (1) replacements, (2) new housing, and (3) new owners in
buildings that did not previously have a central furnace.
To project furnace replacement shipments, DOE developed retirement
functions for furnaces from the lifetime estimates and applied them to
the existing products in the housing stock. The existing stock of
products is tracked by vintage and developed from historical shipments
data. The shipments analysis uses a distribution of furnace lifetimes
to estimate furnace replacement shipments. In addition, DOE adjusted
replacement shipments by taking into account demolitions, using the
estimated changes to the housing stock from AEO 2023.
DOE assembled historical shipments data for consumer furnaces from
Appliance Magazine from 1954-2012,\33\ AHRI from 1996-2022,\34\ HARDI
from 2013-2022,\35\ and BRG from 2007-2022.\36\ DOE also used the 1992
and 1994-2003 shipments data by State provided by AHRI \37\ and 2004-
2009 and 2010-2015 shipments data by the North region and the rest of
country
[[Page 84015]]
provided by AHRI,\38\ as well as HARDI shipments data that is
disaggregated by region and most States to disaggregate shipments by
region. DOE also used CBECS 2012 data and BRG shipments data to
estimate the commercial fraction of shipments. Disaggregated shipments
for mobile home gas furnaces (``MHGFs'') are not available, so DOE
disaggregated MHGF shipments from the total by using a combination of
data from the U.S. Census,39 40 AHS,\41\ RECS,\42\ and a
2014 MHGF shipments estimate by Mortex.\43\
---------------------------------------------------------------------------
\33\ Appliance Magazine, Appliance Historical Statistical
Review: 1954-2012 (2014).
\34\ Air-Conditioning, Heating, & Refrigeration Institute
(``AHRI''), Furnace Historical Shipments Data (1996-2022) (Available
at: www.ahrinet.org/analytics/statistics/historical-data/furnaces-historical-data) (last accessed June 28, 2024).
\35\ Heating, Air-conditioning and Refrigeration Distributors
International (``HARDI''), Gas Furnace Shipments Data from 2013-2022
(Provided to Lawrence Berkeley National Laboratory).
\36\ BRG Building Solutions, The North American Heating &
Cooling Product Markets (Available at: www.brgbuildingsolutions.com/solutions/market-reports/) (last accessed June 28, 2024).
\37\ AHRI (formerly Gas Appliance Manufacturers Association
(``GAMA'')), Updated Shipments Data for Residential Furnaces and
Boilers (April 25, 2005) (Available at: www.regulations.gov/document/EERE-2006-STD-0102-0138) (last accessed June 28, 2024).
\38\ AHRI, Non-Condensing and Condensing Regional Gas Furnace
Shipments for 2004-2009 and 2010-2015 Data Provided to DOE
contractors (July 20, 2010 and November 26, 2016).
\39\ U.S. Census Bureau, Manufactured Homes Survey: Annual
Shipments to States from 1994-2022 (Available at: www.census.gov/data/tables/time-series/econ/mhs/latest-data.html) (last accessed
June 28, 2024).
\40\ U.S. Census Bureau, Manufactured Homes Survey: Historical
Annual Placements by State from 1980-2013 (Available at:
www.census.gov/data/tables/time-series/econ/mhs/historical-annual-placements.html) (last accessed June 28, 2024).
\41\ U.S. Census Bureau--Housing and Household Economic
Statistics Division, American Housing Survey, multiple years from
1973-2021 (Available at: www.census.gov/programs-surveys/ahs/data.html) (last accessed June 28, 2024).
\42\ EIA, Residential Energy Consumption Survey (RECS), multiple
years from 1979-2015 (Available at: www.eia.gov/consumption/residential/) (last accessed June 28, 2024).
\43\ Mortex estimated that the total number of MHGFs
manufactured in 2014 was about 54,000, and about two-thirds were
sold to the replacement market. Mortex also stated that MHGF sales
have not been growing. (Mortex, No. 157 at p. 3) (Available at:
www.regulations.gov/document/EERE-2014-BT-STD-0031-0157) (last
accessed June 28, 2024).
---------------------------------------------------------------------------
To project shipments to the new housing market, DOE utilized a
projection of new housing construction and historic saturation rates of
various furnaces in new housing. DOE used the AEO 2023 housing starts
and commercial building floor space projections and data from the U.S.
Census Bureau's Characteristics of New Housing,44 45 Home
Innovation Research Labs Annual Builder Practices Survey,\46\ RECS
2015, AHS 2021, and CBECS 2012 to estimate new construction
saturations. DOE also estimated future furnace saturation rates in new
single-family housing based on a weighted average of values from the
U.S. Census Bureau's Characteristics of New Housing from 1999 through
2022, and for multi-family buildings using data from the Census
Bureau's Characteristics of New Housing (Multi-Family Units) from 1973
through 2022.\47\
---------------------------------------------------------------------------
\44\ U.S. Census, Characteristics of New Housing from 1999-2022
(Available at: www.census.gov/construction/chars/) (last accessed
June 1, 2023).
\45\ U.S. Census, Characteristics of New Housing (Multi-Family
Units) from 1973-2022 (Available at: www.census.gov/construction/chars/mfu.html) (last accessed June 1, 2023).
\46\ Home Innovation Research Labs (independent subsidiary of
the National Association of Home Builders (NAHB), Annual Builder
Practices Survey (2015-2019) (Available at: www.homeinnovation.com/trends_and_reports/data/new_construction) (last accessed June 28,
2024).
\47\ U.S. Census Bureau, Characteristics of New Housing
(Available at: www.census.gov/construction/chars/) (last accessed
June 28, 2024).
---------------------------------------------------------------------------
To project shipments to the new-owner market, DOE estimated the new
owners based on the residual shipments from the calculated replacement
and new construction shipments compared to historical shipments over
five years (2018-2022). DOE compared this with data from Decision
Analyst's 2002 to 2022 AHCS,\48\ 2023 BRG data,\49\ and AHRI's
estimated shipments in 2000,\50\ which showed similar historical
fractions of new owners. DOE assumed that the new-owner fraction would
be the 10-year average (2013-2022) in 2030 and then decrease to zero by
the end of the analysis period (2059).
---------------------------------------------------------------------------
\48\ Decision Analyst, 2002, 2004, 2006, 2008, 2010, 2013, 2016,
2019, and 2022 American Home Comfort Study (Available at:
www.decisionanalyst.com/syndicated/homecomfort/) (last accessed June
28, 2024).
\49\ BRG data (Available at: www.brgbuildingsolutions.com/)
(last accessed June 28, 2024).
\50\ AHRI (formerly GAMA), Furnace and Boiler Shipments data
provided to DOE for Furnace and Boiler ANOPR (Jan. 23, 2002).
---------------------------------------------------------------------------
DOE did not receive comments on the shipments methodology in
response to the October 2023 NOPD. DOE notes that although there may be
additional historical data available for 2023, including an additional
year of historical data would have a minimal impact to projected
shipments over the shipments analysis period (2030-2059). Additionally,
the October 2023 NOPD relied on AEO 2023, which remains the most recent
available edition for AEO for many key inputs for future product
demand. For these reasons, DOE continued to use shipments from the
October 2023 NOPD for this final determination.
G. National Impact Analysis
The NIA assesses the NES and the NPV from a national perspective of
total consumer costs and savings that would be expected to result from
new or amended energy conservation standards at specific efficiency
levels.\51\ (``Consumer'' in this context refers to consumers of the
product being regulated.) DOE calculates the NES and NPV for the
potential standard levels considered based on projections of annual
product shipments, along with the annual energy consumption and total
installed cost data from the energy use and LCC analyses.\52\ For the
present analysis, DOE projected the energy savings, operating cost
savings, product costs, and NPV of consumer benefits over the lifetime
of consumer furnace fans sold from 2030 through 2059.
---------------------------------------------------------------------------
\51\ The NIA accounts for impacts in the United States and U.S.
territories.
\52\ For the NIA, DOE adjusts the installed cost data from the
LCC analysis to exclude sales tax, which is a transfer.
---------------------------------------------------------------------------
DOE evaluates the impacts of new or amended standards by comparing
a case without such standards with standards-case projections. The no-
new-standards case characterizes energy use and consumer costs for each
product class in the absence of new or amended energy conservation
standards. For this projection, DOE considers historical trends in
efficiency and various forces that are likely to affect the mix of
efficiencies over time. DOE compares the no-new-standards case with
projections characterizing the market for each product class if DOE
adopted new or amended standards at specific energy efficiency levels
(i.e., the candidate standards levels (``CSLs'') or standards cases)
for that class. For the standards cases, DOE considers how a given
standard would likely affect the market shares of products with
efficiencies greater than the standard.
DOE uses a spreadsheet model to calculate the energy savings and
the national consumer costs and savings from each CSL. Interested
parties can review DOE's analyses by changing various input quantities
within the spreadsheet. The NIA spreadsheet model uses typical values
(as opposed to probability distributions) as inputs.
Table IV.25 summarizes the inputs and methods DOE used for the NIA
for the final determination. Discussion of these inputs and methods
follows the table. See chapter 10 of the November 2022 Preliminary
Analysis TSD for details.
Table IV.25--Summary of Inputs and Methods for the National Impact
Analysis
------------------------------------------------------------------------
Input Method
------------------------------------------------------------------------
Shipments.................... Annual shipments from shipments model.
[[Page 84016]]
Compliance Date of Standard.. 2030.
Efficiency Trends............ No-new-standards case based on historical
shipment data and on current consumer
furnace fans model availability by
efficiency level (see chapter 8 of the
November 2022 Preliminary Analysis TSD).
Roll-up in the compliance year for
standards cases.
Annual Energy Consumption per Annual weighted-average values are a
Unit. function of shipments-weighted unit
energy use consumption.
Total Installed Cost per Unit Annual weighted-average values as a
function of the efficiency distribution
(see chapter 8 of the November 2022
Preliminary Analysis TSD).
Annual Energy Cost per Unit.. Annual weighted-average values as a
function of the annual energy
consumption per unit and energy prices.
Repair and Maintenance Cost Annual values as a function of efficiency
per Unit. level (see chapter 8 of the November
2022 Preliminary Analysis TSD).
Energy Price Trends.......... AEO 2023 projections to 2050 and
extrapolation thereafter.
Energy Site-to-Primary and A time-series conversion factor based on
FFC Conversion. AEO 2023.
Discount Rate................ 3 percent and 7 percent.
Present Year................. 2023.
------------------------------------------------------------------------
1. Product Efficiency Trends
A key component of the NIA is the trend in energy efficiency
projected for the no-new-standards case and each of the standards
cases. Section IV.E.8 of this document describes how DOE developed an
energy efficiency distribution for the no-new-standards case (which
yields a shipment-weighted average efficiency) for each of the
considered product classes for the year of anticipated compliance with
an amended or new standard (2030). To project efficiencies for the no-
new-standards case, DOE used historical shipment data and current
consumer furnace fan model availability by efficiency level (see
chapter 8 of the November 2022 Preliminary Analysis TSD).
To develop standards-case efficiency trends, DOE used a ``roll-up''
scenario to establish the shipment-weighted efficiency for the year
that standards are assumed to become effective (2030). In this
scenario, the market shares of products in the no-new-standards case
that do not meet the standard under consideration would ``roll up'' to
meet the new standard level, and the market share of products above the
standard would remain unchanged.
2. National Energy Savings
The NES analysis involves a comparison of national energy
consumption of the considered products between each potential standards
case (i.e., CSL) and the case with no new or amended energy
conservation standards. DOE calculated the national energy consumption
by multiplying the number of units (i.e., stock) of each product (by
vintage or age) by the unit energy consumption (also by vintage). DOE
calculated annual NES based on the difference in national energy
consumption for the no-new-standards case and for each higher-
efficiency standards case. DOE estimated energy consumption and savings
based on site energy and converted the electricity consumption and
savings to primary energy (i.e., the energy consumed by power plants to
generate site electricity) using annual conversion factors derived from
AEO 2023. For natural gas and LPG, primary energy consumption is the
same as site energy consumption. Cumulative energy savings are the sum
of the NES for each year over the timeframe of the analysis.
Use of higher-efficiency products is sometimes associated with a
direct rebound effect, which refers to an increase in utilization of
the product due to the increase in efficiency and reduction in
operating cost. A rebound effect reduces the energy savings
attributable to a standard. Where appropriate, DOE accounts for the
direct rebound effect when estimating the NES from potential standards.
In the October 2023 NOPD, DOE applied a rebound effect in the
residential sector for those standards cases that require a BPM motor
furnace fan for product classes that currently have an improved PSC
motor standard. A rebound effect factor of 16 percent was determined by
calculating the additional electricity use that is required from a
doubling of the use of continuous fan circulation compared to the
average use assumed in the energy use analysis.\53\ Although a lower
value might be warranted, DOE preferred to be conservative and not risk
understating the rebound effect. For commercial applications, DOE
applied no rebound effect, a decision consistent with other recent
energy conservation standards rulemakings.54 55 56
---------------------------------------------------------------------------
\53\ DOE reviewed an evaluation report from Wisconsin that
indicates that a considerable number of homeowners who purchase
constant-airflow BPM furnaces significantly increase the frequency
with which they operate their furnace fan subsequent to the
installation of the constant-airflow BPM furnace. This report
indicates that, on average, there is a doubling in the amount of
continuous fan circulation use. DOE assumed that this doubling was
the same for all types of furnace fans that had a significant
decrease in energy use in the continuous fan circulation mode.
(Evaluation report available at: www.focusonenergy.com/sites/default/files/emcfurnaceimpactassessment_evaluationreport.pdf) (last
accessed August 26, 2024).
\54\ DOE, Energy Conservation Program for Certain Industrial
Equipment: Energy Conservation Standards for Small, Large, and Very
Large Air-Cooled Commercial Package Air Conditioning and Heating
Equipment and Commercial Warm Air Furnaces; Direct Final Rule. 81 FR
2419 (Jan. 15, 2016) (Available at: www.regulations.gov/document/EERE-2013-BT-STD-0021-0055) (last accessed June 28, 2024).
\55\ DOE, Energy Conservation Program: Energy Conservation
Standards for Residential Boilers; Final Rule. 81 FR 2319 (Jan. 15,
2016) (Available at: www.regulations.gov/document/EERE-2012-BT-STD-0047-0078) (last accessed June 11, 2024).
\56\ DOE, Energy Conservation Program: Energy Conservation
Standards for Commercial Packaged Boilers; Final Rule. 85 FR 1592
(Jan. 10, 2020) (Available at: www.regulations.gov/document/EERE-2013-BT-STD-0030-0099) (last accessed June 11, 2024).
---------------------------------------------------------------------------
DOE did not receive comments on rebound in response to the October
2023 NOPD. Consequently, DOE maintained the same approach for this
final determination.
In 2011, in response to the recommendations of a committee on
``Point-of-Use and Full-Fuel-Cycle Measurement Approaches to Energy
Efficiency Standards'' appointed by the National Academy of Sciences,
DOE announced its intention to use FFC measures of energy use and
greenhouse gas and other emissions in the NIAs and emissions analyses
included in future energy conservation standards rulemakings. 76 FR
51281 (August 18, 2011). After evaluating the approaches
[[Page 84017]]
discussed in the August 18, 2011 notice, DOE published a statement of
amended policy in which DOE explained its determination that EIA's
National Energy Modeling System (``NEMS'') is the most appropriate tool
for its FFC analysis and its intention to use NEMS for that purpose. 77
FR 49701 (August 17, 2012). NEMS is a public domain, multi-sector,
partial equilibrium model of the U.S. energy sector \57\ that EIA uses
to prepare its Annual Energy Outlook. The FFC factors incorporate
losses in production and delivery in the case of natural gas (including
fugitive emissions) and additional energy used to produce and deliver
the various fuels used by power plants. The approach used for deriving
FFC measures of energy use and emissions is described in appendix 10B
of the November 2022 Preliminary Analysis TSD.
---------------------------------------------------------------------------
\57\ For more information on NEMS, refer to The National Energy
Modeling System: An Overview May 2023, DOE/EIA (May 2023) (Available
at: www.eia.gov/outlooks/archive/0581(2023).pdf) (last accessed June
11, 2024).
---------------------------------------------------------------------------
3. Net Present Value Analysis
The inputs for determining the NPV of the total costs and benefits
experienced by consumers are: (1) total annual installed cost, (2)
total annual operating costs (which include energy costs and repair and
maintenance costs), and (3) a discount factor to calculate the present
value of costs and savings. DOE calculates net savings each year as the
difference between the no-new-standards case and each standards case in
terms of total savings in operating costs versus total increases in
installed costs. DOE calculates operating cost savings over the
lifetime of each product shipped during the projection period.
The operating cost savings are energy cost savings, which are
calculated using the estimated energy savings in each year and the
projected price of the appropriate form of energy. To estimate energy
prices in future years, DOE multiplied the average regional energy
prices by the projection of annual national-average residential energy
price changes in the AEO 2023 Reference case, which has an end year of
2050. To estimate price trends after 2050, DOE used the average annual
rate of change in prices from 2020 through 2050.
In calculating the NPV, DOE multiplies the net savings in future
years by a discount factor to determine their present value. For this
final determination, DOE estimated the NPV of consumer benefits using
both a 3-percent and a 7-percent real discount rate. DOE uses these
discount rates in accordance with guidance provided by the Office of
Management and Budget (``OMB'') to Federal agencies on the development
of regulatory analysis.\58\ The discount rates for the determination of
NPV are in contrast to the discount rates used in the LCC analysis,
which are designed to reflect a consumer's perspective. The 7-percent
real value is an estimate of the average before-tax rate of return to
private capital in the U.S. economy. The 3-percent real value
represents the ``social rate of time preference,'' which is the rate at
which society discounts future consumption flows to their present
value. DOE did not receive comments regarding the NIA methodology in
response to the October 2023 NOPD.
---------------------------------------------------------------------------
\58\ United States Office of Management and Budget, Circular A-
4: Regulatory Analysis (Sept. 17, 2003) Section E. (Available at:
www.whitehouse.gov/omb/information-for-agencies/circulars) (last
accessed June 28, 2024). DOE used the prior version of Circular A-4
(September 17, 2003) in accordance with the effective date of the
November 9, 2023 version (Available at: www.whitehouse.gov/wp-content/uploads/legacy_drupal_files/omb/circulars/A4/a-4.pdf) (last
accessed June 28, 2024).
---------------------------------------------------------------------------
H. Other Factors Related to Backward-Inclined Impellers
In this analysis, although DOE did not screen out backward-inclined
impellers from further considerations in this analysis (for the reasons
discussed in section IV.A.4.b of this document), DOE is aware of
several points of uncertainty related to the impacts of a potential
standard that would require the use of this technology. First, DOE
understands that there may be uncertainty related to whether this
technology can be implemented across all input capacities and cabinet
sizes. Second, as discussed in the October 2023 NOPD, manufacturers
raised concerns about the potential negative impacts on consumer
features because of increased noise in certain sizes of furnaces
(although DOE is not aware of data on this subject). 88 FR 69826,
69836, 69861 (Oct. 6, 2023). Additionally, the incorporation of
backward-inclined impellers could require system changes to the furnace
system that expand beyond the scope of the furnace fan. Manufacturers
noted that adoption of backward-inclined impellers could necessitate
system considerations to ensure reliability of heat exchanger
performance, acceptable sound performance, and ease of installation.
Manufacturers also raised concerns that constraints of backward-
inclined impeller designs could impede the flexibility of installation
configurations, as discussed in the October 2023 NOPD. Id. For a
fraction of the market, complete furnace redesign would be required to
accommodate the backward-inclined impellers design option.
Finally, as discussed in section IV.B.1.c of this document, DOE
understands that there is uncertainty associated with the estimated 10-
percent reduction in FER for fans using a backward-inclined impeller as
compared to models that include forward-inclined impellers. Uncertainty
related to the results of the energy use analysis contributes
uncertainty to all the conclusions of DOE's subsequent analyses,
including the LCC and PBP analyses and the NIA.
In commenting on the October 2023 NOPD, Ravnitzky supported DOE's
consideration of unintended consequences such as limiting small
cabinet-size options and increased noise associated with specific
design options, including backward-inclined impellers, so as to ensure
that standards did not limit the performance of consumer furnace fans
or place excessive burden on manufacturers and consumers. (Ravnitzky,
No. 29 at p. 1) Lennox commented that it agrees with DOE's conclusions
that the limited number of backward-inclined impellers on the market,
concerns about feasibility of implementing the technology across all
input capacities and cabinet sizes, unavailability of certain furnace
product sizes, and uncertainty of estimates of energy reduction
associated with backward-inclined impellers suggest that amended
standards may not be appropriate. (Lennox, No. 30 at pp. 2-3)
In response, as discussed in section V.C of this document, DOE has
considered these uncertainties in its decision of whether to amend the
energy conservation standards for consumer furnace fans.
V. Analytical Results and Conclusions
The following section addresses the results from DOE's analyses
with respect to the considered energy conservation standards for
consumer furnace fans. It addresses the CSLs examined by DOE (see
section IV.B.1 of this document) and the projected impacts of each of
these levels if adopted as energy conservation standards for the
subject consumer furnace fans. To estimate the impacts of amended
standards for consumer furnace fans, DOE compared the no-new-standards
case to scenarios in which specific CSLs are implemented. CSL 1
analyzes a scenario in which standards corresponding to EL 1 are
adopted for the NWO-NC, MH-NWG-NC, MH-NWG-C, and MH-NWO product classes
and standards are not amended for the NWG-NC, NWG-C,
[[Page 84018]]
WG-NC, NWEF/NWMB, and MH-EF/MB product classes. CSL 2 analyzes a
scenario in which standards are adopted corresponding to EL 1 for the
NWG-NC, NWG-C, WG-NC, NWEF/NWMB, and MH-EF/MB product classes and as EL
2 for the NWO-NC, MH-NWG-NC, MH-NWG-C, and MH-NWO product classes. In
other words, CSL 1 analyzes a scenario with standards set at a level at
which BPM motors are effectively required for all product classes, and
CSL 2 analyzes a scenario with standards set at a level at which BPM
motors with backward-inclined impellers are effectively required for
all product classes, corresponding to the max-tech efficiency level for
all product classes. Additional details regarding DOE's analyses are
contained in the November 2022 Preliminary Analysis TSD supporting this
document.
A. Economic Impacts on Individual Consumers
DOE analyzed the economic impacts on furnace fan consumers by
looking at the effects that potential amended energy conservation
standards at each EL would have on the LCC and PBP. This approach
allowed DOE to assess the potential standards' cost-effectiveness
(i.e., the savings in operating costs throughout the estimated average
life of consumer furnace fans compared to any increase in the price of,
or in the initial charges for, or maintenance expenses of, the consumer
furnace fans that are likely to result from the imposition of a
standard). These analyses are discussed in the following sections.
In general, higher-efficiency products typically affect consumers
in two ways: (1) purchase price increases, and (2) annual operating
costs decrease. Inputs used for calculating the LCC and PBP include
total installed costs (i.e., product price plus installation costs),
and operating costs (i.e., annual energy use, energy prices, energy
price trends, repair costs, and maintenance costs). The LCC calculation
also uses product lifetime and a discount rate. Section IV.E of this
final determination and chapter 8 of the November 2022 Preliminary
Analysis TSD provide detailed information on the LCC and PBP analyses.
Table V.1 through Table V.18 show the average LCC and PBP results
for the ELs considered for each product class of consumer furnace fans.
In the first of each pair of tables, the simple payback is measured
relative to the baseline level. In the second table, the impacts are
measured relative to the efficiency distribution in the no-new-
standards case in the compliance year. The LCC and PBP results for
consumer furnace fans include both residential and commercial users.
Because some consumers purchase products with higher efficiency in the
no-new-standards case, the average savings are less than the difference
between the average LCC of the baseline product and the average LCC at
each EL. The savings refer only to consumers who are affected by a
standard at a given EL. Those who already purchase products with
efficiency at or above a given EL are not affected. Consumers for whom
the LCC increases at a given EL experience a net cost.
Table V.1--Average LCC and PBP Results by Efficiency Level for Non-Weatherized, Non-Condensing Gas Furnace Fans (NWG-NC)
--------------------------------------------------------------------------------------------------------------------------------------------------------
Average costs (2022$)
---------------------------------------------------------------------------- Simple payback Average lifetime
Efficiency level First year's Lifetime period (years) (years)
Installed cost operating cost operating cost LCC
--------------------------------------------------------------------------------------------------------------------------------------------------------
0..................................... 403 67 1,160 1,563 ................. 20.9
1..................................... 495 60 1,069 1,565 12.9 20.9
--------------------------------------------------------------------------------------------------------------------------------------------------------
Note: The results for each EL are calculated assuming that all consumers use products at that efficiency level. The PBP is measured relative to the
baseline product.
Table V.2--Average LCC Savings Relative to the Base Case Efficiency Distribution for Non-Weatherized, Non-
Condensing Gas Furnace Fans (NWG-NC)
----------------------------------------------------------------------------------------------------------------
Percentage of Average savings--
Efficiency level consumers with net impacted consumers
cost (2022$) *
----------------------------------------------------------------------------------------------------------------
1................................................................. 68.4 (1)
----------------------------------------------------------------------------------------------------------------
* The savings represent the average LCC for affected consumers. Parentheses indicate negative (-) values.
Table V.3--Average LCC and PBP Results by Efficiency Level for Non-Weatherized, Condensing Gas Furnace Fans (NWG-C)
--------------------------------------------------------------------------------------------------------------------------------------------------------
Average costs (2022$)
---------------------------------------------------------------------------- Simple payback Average lifetime
Efficiency level First year's Lifetime period (years) (years)
Installed cost operating cost operating cost LCC
--------------------------------------------------------------------------------------------------------------------------------------------------------
0..................................... 420 61 1,106 1,525 ................. 21.9
1..................................... 501 55 1,024 1,526 13.3 21.9
--------------------------------------------------------------------------------------------------------------------------------------------------------
Note: The results for each EL are calculated assuming that all consumers use products at that efficiency level. The PBP is measured relative to the
baseline product.
[[Page 84019]]
Table V.4--Average LCC Savings Relative to the Base Case Efficiency Distribution for Non-Weatherized, Condensing
Gas Furnace Fans (NWG-C)
----------------------------------------------------------------------------------------------------------------
Percentage of Average savings--
Efficiency level consumers with net impacted consumers
cost (2022$) *
----------------------------------------------------------------------------------------------------------------
1................................................................. 70.7 (0)
----------------------------------------------------------------------------------------------------------------
* The savings represent the average LCC for affected consumers. Parentheses indicate negative (-) values.
Table V.5--Average LCC and PBP Results by Efficiency Level for Mobile Home Non-Weatherized, Non-Condensing Gas Furnace Fans (MH-NWG-NC)
--------------------------------------------------------------------------------------------------------------------------------------------------------
Average costs (2022$)
---------------------------------------------------------------------------- Simple payback Average lifetime
Efficiency level First year's Lifetime period (years) (years)
Installed cost operating cost operating cost LCC
--------------------------------------------------------------------------------------------------------------------------------------------------------
0..................................... 212 54 884 1,096 ................. 20.7
1..................................... 258 35 589 847 2.3 20.7
2..................................... 332 30 530 863 5.0 20.7
--------------------------------------------------------------------------------------------------------------------------------------------------------
Note: The results for each EL are calculated assuming that all consumers use products at that efficiency level. The PBP is measured relative to the
baseline product.
Table V.6--Average LCC Savings Relative to the Base Case Efficiency
Distribution for Mobile Home Non-Weatherized, Non-Condensing Gas Furnace
Fans (MH-NWG-NC)
------------------------------------------------------------------------
Percentage of Average savings--
Efficiency level consumers with net impacted consumers
cost (2022$) *
------------------------------------------------------------------------
1........................... 3.8 231
2........................... 76.1 9
------------------------------------------------------------------------
* The savings represent the average LCC for affected consumers.
Table V.7--Average LCC and PBP Results by Efficiency Level for Mobile Home Non-Weatherized, Condensing Gas Furnace Fans (MH-NWG-C)
--------------------------------------------------------------------------------------------------------------------------------------------------------
Average costs (2022$)
---------------------------------------------------------------------------- Simple payback Average lifetime
Efficiency level First year's Lifetime period (years) (years)
Installed cost operating cost operating cost LCC
--------------------------------------------------------------------------------------------------------------------------------------------------------
0..................................... 238 62 1,039 1,277 ................. 21.5
1..................................... 300 37 666 966 2.5 21.5
2..................................... 364 34 631 995 4.6 21.5
--------------------------------------------------------------------------------------------------------------------------------------------------------
Note: The results for each EL are calculated assuming that all consumers use products at that efficiency level. The PBP is measured relative to the
baseline product.
Table V.8--Average LCC Savings Relative to the Base Case Efficiency
Distribution for Mobile Home Non-Weatherized, Condensing Gas Furnace
Fans (MH-NWG-C)
------------------------------------------------------------------------
Percentage of Average savings--
Efficiency level consumers with net impacted consumers
cost (2022$) *
------------------------------------------------------------------------
1........................... 1.5 292
2........................... 82.1 (7)
------------------------------------------------------------------------
* The savings represent the average LCC for affected consumers.
Parentheses indicate negative (-) values.
Table V.9--Average LCC and PBP Results by Efficiency Level for Mobile Home Electric Furnace/Modular Blower Fans (MH-EF/MB)
--------------------------------------------------------------------------------------------------------------------------------------------------------
Average costs (2022$)
---------------------------------------------------------------------------- Simple payback Average lifetime
Efficiency level First year's Lifetime period (years) (years)
Installed cost operating cost operating cost LCC
--------------------------------------------------------------------------------------------------------------------------------------------------------
0..................................... 255 36 629 885 ................. 20.7
[[Page 84020]]
1..................................... 315 32 578 893 14.7 20.7
--------------------------------------------------------------------------------------------------------------------------------------------------------
Note: The results for each EL are calculated assuming that all consumers use products at that efficiency level. The PBP is measured relative to the
baseline product.
Table V.10--LCC Average Savings Relative to the Base Case Efficiency Distribution for Mobile Home Electric
Furnace/Modular Blower Fans (MH-EF/MB)
----------------------------------------------------------------------------------------------------------------
Percentage of Average savings--
Efficiency level consumers with net impacted consumers
cost (2022$) *
----------------------------------------------------------------------------------------------------------------
1................................................................. 71.5 (8)
----------------------------------------------------------------------------------------------------------------
* The savings represent the average LCC for affected consumers. Parentheses indicate negative (-) values.
Table V.11--Average LCC and PBP Results by Efficiency Level for Non-Weatherized, Non-Condensing Oil Furnace Fans (NWO-NC)
--------------------------------------------------------------------------------------------------------------------------------------------------------
Average costs (2022$)
---------------------------------------------------------------------------- Simple payback Average lifetime
Efficiency level First year's Lifetime period (years) (years)
Installed cost operating cost operating cost LCC
--------------------------------------------------------------------------------------------------------------------------------------------------------
0..................................... 568 151 2,601 3,169 ................. 22.2
1..................................... 654 110 1,940 2,594 2.1 22.2
2..................................... 765 103 1,840 2,605 4.1 22.2
--------------------------------------------------------------------------------------------------------------------------------------------------------
Note: The results for each EL are calculated assuming that all consumers use products at that efficiency level. The PBP is measured relative to the
baseline product.
Table V.12--Average LCC Savings Relative to the Base Case Efficiency
Distribution for Non-Weatherized, Non-Condensing Oil Furnace Fans (NWO-
NC)
------------------------------------------------------------------------
Percentage of Average savings--
Efficiency level consumers with net impacted consumers
cost (2022$) *
------------------------------------------------------------------------
1........................... 4.4 618
2........................... 52.2 274
------------------------------------------------------------------------
* The savings represent the average LCC for affected consumers.
Table V.13--Average LCC and PBP Results by Efficiency Level for Weatherized, Non-Condensing Gas Furnace Fans (WG-NC)
--------------------------------------------------------------------------------------------------------------------------------------------------------
Average costs (2022$)
---------------------------------------------------------------------------- Simple payback Average lifetime
Efficiency level First year's Lifetime period (years) (years)
Installed cost operating cost operating cost LCC
--------------------------------------------------------------------------------------------------------------------------------------------------------
0..................................... 385 81 1,322 1,706 ................. 20.6
1..................................... 478 71 1,188 1,666 9.1 20.6
--------------------------------------------------------------------------------------------------------------------------------------------------------
Note: The results for each EL are calculated assuming that all consumers use products at that efficiency level. The PBP is measured relative to the
baseline product.
[[Page 84021]]
Table V.14--Average LCC Savings Relative to the Base Case Efficiency Distribution for Weatherized, Non-
Condensing Gas Furnace Fans (WG-NC)
----------------------------------------------------------------------------------------------------------------
Percentage of Average savings--
Efficiency level consumers with net impacted consumers
cost (2022$) *
----------------------------------------------------------------------------------------------------------------
1................................................................. 54.9 40
----------------------------------------------------------------------------------------------------------------
* The savings represent the average LCC for affected consumers.
Table V.15--Average LCC and PBP Results by Efficiency Level for Electric Furnace/Modular Blowers (NWEF/NWMB)
--------------------------------------------------------------------------------------------------------------------------------------------------------
Average costs (2022$)
---------------------------------------------------------------------------- Simple payback Average lifetime
Efficiency level First year's Lifetime period (years) (years)
Installed cost operating cost operating cost LCC
--------------------------------------------------------------------------------------------------------------------------------------------------------
0..................................... 305 43 726 1,031 ................. 20.7
1..................................... 371 39 673 1,045 16.0 20.7
--------------------------------------------------------------------------------------------------------------------------------------------------------
Note: The results for each EL are calculated assuming that all consumers use products at that efficiency level. The PBP is measured relative to the
baseline product.
Table V.16--Average LCC Savings Relative to the Base Case Efficiency Distribution for Electric Furnace/Modular
Blowers (NWEF/NWMB)
----------------------------------------------------------------------------------------------------------------
Percentage of Average savings--
Efficiency level consumers with net impacted consumers
cost (2022$) *
----------------------------------------------------------------------------------------------------------------
1................................................................. 77.5 (14)
----------------------------------------------------------------------------------------------------------------
* The savings represent the average LCC for affected consumers. Parentheses indicate negative (-) values.
Table V.17--Average LCC and PBP Results by Efficiency Level for Mobile Home Non-Weatherized, Non-Condensing Oil Furnace Fans (MH-NWO-NC)
--------------------------------------------------------------------------------------------------------------------------------------------------------
Average costs (2022$)
---------------------------------------------------------------------------- Simple payback Average lifetime
Efficiency level First year's Lifetime period (years) (years)
Installed cost operating cost operating cost LCC
--------------------------------------------------------------------------------------------------------------------------------------------------------
0..................................... 491 88 1,539 2,030 ................. 22.5
1..................................... 541 66 1,187 1,728 2.3 22.5
2..................................... 624 61 1,105 1,729 5.0 22.5
--------------------------------------------------------------------------------------------------------------------------------------------------------
Note: The results for each EL are calculated assuming that all consumers use products at that efficiency level. The PBP is measured relative to the
baseline product.
Table V.18--Average LCC Savings Relative to the Base Case Efficiency
Distribution for Mobile Home Non-Weatherized, Non-Condensing Oil Furnace
Fan (MH-NWO-NC)
------------------------------------------------------------------------
Percentage of Average savings--
Efficiency level consumers with net impacted consumers
cost (2022$) *
------------------------------------------------------------------------
1........................... 21.0 308
2........................... 54.7 276
------------------------------------------------------------------------
* The savings represent the average LCC for affected consumers.
B. National Impact Analysis
This section presents DOE's estimates of the NES and the NPV of
consumer benefits that would result from each of the CSLs considered as
potential amended standards.
1. National Energy Savings
To estimate the energy savings attributable to potential amended
energy conservation standards for consumer furnace fans, DOE compared
their energy consumption under the no-new-standards case to their
anticipated energy consumption under each CSL. The savings are measured
over the entire lifetime of products purchased during the 30-year
period that begins in the year of anticipated compliance with amended
standards (2030-2059).
Table V.19 presents DOE's projections of the national energy
savings for each CSL considered for the analysis. The savings were
calculated using the
[[Page 84022]]
approach described in section IV.G.2 of this document.
Table V.19--Cumulative National Energy Savings for Consumer Furnace
Fans; 30 Years of Shipments
[2030-2059]
------------------------------------------------------------------------
Candidate standards
level
---------------------
1 2
------------------------------------------------------------------------
(quads)
---------------------
Primary energy.................................... 0.013 1.355
FFC energy........................................ 0.013 1.374
------------------------------------------------------------------------
OMB Circular A-4 \59\ requires agencies to present analytical
results, including separate schedules of the monetized benefits and
costs that show the type and timing of benefits and costs. Circular A-4
also directs agencies to consider the variability of key elements
underlying the estimates of benefits and costs. For this final
determination, DOE undertook a sensitivity analysis using nine years,
rather than 30 years, of product shipments. The choice of a nine-year
period is a proxy for the timeline in EPCA for the review of certain
energy conservation standards and potential revision of and compliance
with such revised standards.\60\ The review timeframe established in
EPCA is generally not synchronized with the product lifetime, product
manufacturing cycles, or other factors specific to consumer furnace
fans. Thus, such results are presented for informational purposes only
and are not indicative of any change in DOE's analytical methodology.
The NES sensitivity analysis results based on a nine-year analytical
period are presented in Table V.20. The impacts are counted over the
lifetime of consumer furnace fans purchased during the period 2030-
2038.
---------------------------------------------------------------------------
\59\ U.S. Office of Management and Budget, Circular A-4:
Regulatory Analysis (Available at: www.whitehouse.gov/omb/information-for-agencies/circulars) (last accessed Sept. 9, 2021).
DOE used the prior version of Circular A-4 (Sept. 17, 2003) in
accordance with the effective date of the November 9, 2023 version
(Available at: www.whitehouse.gov/wp-content/uploads/legacy_drupal_files/omb/circulars/A4/a-4.pdf) (last accessed June
11, 2024).
\60\ EPCA requires DOE to review its standards at least once
every six years, and requires, for certain products, a three-year
period after any new standard is promulgated before compliance is
required, except that in no case may any new standards be required
within six years of the compliance date of the previous standards.
(42 U.S.C. 6295(m)) If DOE makes a determination that amended
standards are not needed, it must conduct a subsequent review within
three years following such a determination. As DOE is evaluating the
need to amend the standards, the sensitivity analysis is based on
the review timeframe associated with amended standards. While adding
a six-year review to the three-year compliance period adds up to
nine years, DOE notes that it may undertake reviews at any time
within the six-year period and that the three-year compliance date
may yield to the six-year backstop. A nine-year analysis period may
not be appropriate given the variability that occurs in the timing
of standards reviews and the fact that for some products, the
compliance period is five years rather than three years.
Table V.20--Cumulative National Energy Savings for Consumer Furnace
Fans; 9 Years of Shipments
[2030-2038]
------------------------------------------------------------------------
Candidate standards
level
---------------------
1 2
------------------------------------------------------------------------
(quads)
---------------------
Primary energy.................................... 0.005 0.376
FFC energy........................................ 0.005 0.381
------------------------------------------------------------------------
2. Net Present Value of Consumer Costs and Benefits
DOE estimated the cumulative NPV of the total costs and savings for
consumers that would result from the CSLs considered for consumer
furnace fans. In accordance with OMB Circular A-4, DOE calculated NPV
using both a 7-percent and a 3-percent real discount rate. Table V.21
shows the consumer NPV results with impacts counted over the lifetime
of products purchased during the period 2030-2059.
Table V.21--Cumulative Net Present Value of Consumer Benefits for
Consumer Furnace Fans; 30 Years of Shipments
[2030-2059]
------------------------------------------------------------------------
Candidate standards
level
Discount rate ---------------------
1 2
------------------------------------------------------------------------
(billion 2022$)
---------------------
3 percent......................................... 0.112 1.821
7 percent......................................... 0.042 (0.150)
------------------------------------------------------------------------
Note: Parentheses indicate negative (-) values.
The NPV results based on the aforementioned nine-year analytical
period are presented in Table V.22. The impacts are counted over the
lifetime of consumer furnace fan products purchased during the period
2030-2038. As mentioned previously, such results are presented for
informational purposes only and are not indicative of any change in
DOE's analytical methodology or decision criteria.
Table V.22--Cumulative Net Present Value of Consumer Benefits for
Consumer Furnace Fans; 9 Years of Shipments
[2030-2038]
------------------------------------------------------------------------
Candidate standards
level
Discount rate ---------------------
1 2
------------------------------------------------------------------------
(billion 2022$)
---------------------
3 percent......................................... 0.056 0.716
7 percent......................................... 0.026 (0.071)
------------------------------------------------------------------------
Note: Parentheses indicate negative (-) values.
C. Final Determination
As discussed previously, in order to make a final determination
that the energy conservation standards for consumer furnace fans do not
need to be amended, EPCA requires that DOE analyze whether amended
standards would result in significant conservation of energy, be
technologically feasible, and be cost-effective. (42 U.S.C.
6295(m)(1)(A) and 42 U.S.C. 6295(n)(2))
DOE has determined that technology options are available that can
improve the efficacy of consumer furnace fans. These technology options
are being used in commercially-available consumer furnace fans and,
therefore, are technologically feasible. (See section IV.A.4 of this
document for further information.) Hence, DOE has determined that
amended energy conservation standards for consumer furnace fans would
be technologically feasible.
Under 42 U.S.C. 6295(o)(2)(B)(i)(II), an evaluation of cost-
effectiveness requires DOE to consider savings in operating costs
throughout the estimated average life of the covered product in the
type (or class) compared to any increase in the price, initial charges,
or maintenance expenses for the covered product that are likely to
result from the standard. (42 U.S.C. 6295(n)(2)(C) and 42 U.S.C.
6295(o)(2)(B)(i)(II)) DOE conducted an LCC analysis to estimate the net
costs/benefits to users from increased efficiency in the considered
consumer furnace fan product classes, the results of which are shown in
Table V.1 through Table V.18. DOE then aggregated the results from the
LCC analysis to estimate the NPV of the total costs and benefits
experienced by the Nation. (See results in Table V.21.) As noted, the
inputs for determining the NPV are: (1) total annual installed cost,
(2) total annual operating costs (energy costs and repair and
maintenance costs),
[[Page 84023]]
and (3) a discount factor to calculate the present value of costs and
savings.
EPCA also requires that DOE consider whether amended energy
conservation standards for the subject consumer furnace fans would
result in significant conservation of energy. (42 U.S.C. 6295(m)(1)(A)
and 42 U.S.C. 6295(n)(2)(A)) To estimate the energy savings
attributable to potential amended standards for consumer furnace fans,
DOE compared their energy consumption under the no-new-standards case
to their anticipated energy consumption under each potential standard
level. The savings are measured over the entire lifetime of products
purchased in the 30-year period that begins in the year of anticipated
compliance with amended standards (2030-2059). The results of this
analysis are shown in Table V.19.
Because an analysis of potential cost-effectiveness and energy
savings first requires an evaluation of the relevant technology, DOE
typically first discusses the technological feasibility of amended
standards. DOE then typically addresses the cost-effectiveness and
energy savings associated with potential amended standards. For this
final determination, DOE reviewed the impacts of amended standards
corresponding to the implementation of the two design options analyzed
in this proceeding separately (i.e., BPM motor with forward-curved
impellers and BPM motor with backward-inclined impellers, as discussed
in section IV.B.1 of this document). For each design option, DOE
considered the technological feasibility, cost-effectiveness, and
significance of energy savings.
1. BPM Motor With Backward-Inclined Impellers
BPM motors with backward-inclined impellers are included in the
current analysis as the max-tech design option for all furnace fan
product classes. In other words, they are analyzed as EL 1 for the NWG-
NC, NWG-C, WG-NC, NWEF/NWMB, and MH-EF/MB product classes and as EL 2
for the NWO-NC, MH-NWG-NC, MH-NWG-C, and MH-NWO product classes. As
discussed in section IV.A.4 of this document, DOE is aware of BPM
motors with backward-inclined impellers being used in commercially-
available consumer furnace fans, and, therefore, this technology is
technologically feasible.
As seen in Table V.19, DOE estimates that amended standards for
consumer furnace fans would result in FFC energy savings of 1.374 quads
at max-tech levels over a 30-year analysis period (2030-2059). However,
as seen in Table V.1 through Table V.18 and Table V.21, these
efficiency levels result in net LCC costs for the majority of consumers
and negative net present value at a 7-percent discount rate. Therefore,
DOE finds that the max-tech ELs (which would require the use of
backward-inclined impellers) are not cost-effective.
Additionally, as discussed in section IV.H of this document, there
is a significant amount of uncertainty associated with the inputs and
results of this analysis. At this time, DOE has concerns about the
feasibility of implementing backward-inclined impellers across all
input capacities and cabinet sizes and the unavailability of certain
furnace product sizes, concerns about potential negative impacts on
consumer features, and uncertainty related to its assumptions about the
energy reduction associated with backward-inclined impellers as opposed
to forward-curved impellers.
2. BPM Motors With Forward-Inclined Impellers
BPM motors with forward-curved impellers (which is the type of
impeller used in the vast majority of consumer furnace fans on the
market today) are included in the current analysis as the design option
analyzed in CSL 1. For these product classes, the current standards can
be met using less-efficient PSC motors, so replacing the motor with a
BPM motor can improve the efficiency of the furnace fan. BPM motors are
widely used in commercially-available consumer furnace fans and,
therefore, are technologically feasible.
As seen in Table V.21, CSL 1 results in positive NPV at the 3-
percent and 7-percent discount rates. And, as seen in Table V.19, DOE
estimates that amended standards for consumer furnace fans would result
in energy savings of 0.013 quads at CSL 1 over a 30-year analysis
period (2030-2059). However, as discussed in section IV.F of this
document, shipments in the affected product classes have declined over
the past 20 years and could decline faster than current shipment
projections, which may lead to reductions in energy savings from
amended standards. Given the small role of NWO-NC, MH-NWG-NC, MH-NWG-C,
and MH-NWO in the overall furnace market and the low sales relative to
the consumer boiler and consumer water heater markets, manufacturers
may deprioritize furnace fan updates for these product classes.
Depending on how companies prioritize resources, there could be reduced
availability of NWO-NC, MH-NWG-NC, and MH-NWO products in the
marketplace after 2030. Additionally, there is a potential risk that
some manufacturers would choose to exit these markets rather than
redesign affected products, given the low shipment volumes, lack of
anticipated growth, limited potential for cost recovery, and need to
prioritize technical resources. In particular, the loss of a few
manufacturers in the NWO-NC market could lead to changes in competition
and shifts toward the market becoming highly concentrated. Based on the
declining shipments of the affected product classes and uncertainty
over whether manufacturers will choose to remain in a shrinking market,
DOE has determined that it is unable to conclude that amended standards
for consumer furnace fans would be economically justified.
3. Summary
As discussed previously, a determination that amended standards are
not needed must be based on consideration of whether amended standards
will result in significant conservation of energy, are technologically
feasible, and are cost-effective. (42 U.S.C. 6295(m)(1)(A) and 42
U.S.C. 6295(n)(2)) Additionally, DOE can only propose an amended
standards if it is, among other things, economically justified. (42
U.S.C. 6295(m)(1)(B); 42 U.S.C. 6295(o)(2)(A)) However, for the reasons
discussed in the preceding sections, DOE is unable to conclude that
amended standards for furnace fans at any of the CSLs analyzed would
result in significant conservation of energy, be technologically
feasible, and also be cost-effective. Therefore, DOE has determined
that energy conservation standards for consumer furnace fans do not
need to be amended at this time.
VI. Procedural Issues and Regulatory Review
A. Review Under Executive Orders 12866, 13563, and 14094
Executive Order (``E.O.'') 12866, ``Regulatory Planning and
Review,'' 58 FR 51735 (Oct. 4, 1993), as supplemented and reaffirmed by
E.O. 13563, ``Improving Regulation and Regulatory Review,'' 76 FR 3821
(Jan. 21, 2011) and amended by E.O. 14094, ``Modernizing Regulatory
Review,'' 88 FR 21879 (April 11, 2023), requires agencies, to the
extent permitted by law, to: (1) propose or adopt a regulation only
upon a reasoned determination that its benefits justify its costs
(recognizing that some benefits and costs are difficult to quantify);
(2) tailor regulations to impose the least burden
[[Page 84024]]
on society, consistent with obtaining regulatory objectives, taking
into account, among other things, and to the extent practicable, the
costs of cumulative regulations; (3) select, in choosing among
alternative regulatory approaches, those approaches that maximize net
benefits (including potential economic, environmental, public health
and safety, and other advantages; distributive impacts; and equity);
(4) to the extent feasible, specify performance objectives, rather than
specifying the behavior or manner of compliance that regulated entities
must adopt; and (5) identify and assess available alternatives to
direct regulation, including providing economic incentives to encourage
the desired behavior, such as user fees or marketable permits, or
providing information upon which choices can be made by the public. DOE
emphasizes as well that E.O. 13563 requires agencies to use the best
available techniques to quantify anticipated present and future
benefits and costs as accurately as possible. In its guidance, the
Office of Information and Regulatory Affairs (``OIRA'') in the OMB has
emphasized that such techniques may include identifying changing future
compliance costs that might result from technological innovation or
anticipated behavioral changes. For the reasons stated in this
preamble, this final regulatory action is consistent with these
principles.
Section 6(a) of E.O. 12866 also requires agencies to submit
``significant regulatory actions'' to OIRA for review. OIRA has
determined that this final regulatory action does not constitute a
``significant regulatory action'' under section 3(f) of E.O. 12866, as
amended by E.O. 14094. Accordingly, this action was not submitted to
OIRA for review under E.O. 12866.
B. Review Under the Regulatory Flexibility Act
The Regulatory Flexibility Act (5 U.S.C. 601 et seq.) requires
preparation of an initial regulatory flexibility analysis (``IRFA'')
and a final regulatory flexibility analysis (``FRFA'') for any rule
that by law must be proposed for public comment, unless the agency
certifies that the rule, if promulgated, will not have a significant
economic impact on a substantial number of small entities. As required
by E.O. 13272, ``Proper Consideration of Small Entities in Agency
Rulemaking,'' 67 FR 53461 (August 16, 2002), DOE published procedures
and policies in the Federal Register on February 19, 2003, to ensure
that the potential impacts of its rules on small entities are properly
considered during the rulemaking process. 68 FR 7990. DOE has made its
procedures and policies available on the Office of the General
Counsel's website (www.energy.gov/gc/office-general-counsel).
DOE reviewed this final determination under the provisions of the
Regulatory Flexibility Act and the policies and procedures published on
February 19, 2003. Because DOE is not amending standards for consumer
furnace fans, the determination will not amend any energy conservation
standards. On the basis of the foregoing, DOE certifies that the final
determination will have no significant economic impact on a substantial
number of small entities. Accordingly, DOE has not prepared an FRFA for
this final determination. DOE has transmitted this certification and
supporting statement of factual basis to the Chief Counsel for Advocacy
of the Small Business Administration for review under 5 U.S.C. 605(b).
C. Review Under the Paperwork Reduction Act of 1995
This final determination, which concludes that no amended energy
conservation standards for consumer furnace fans are needed, imposes no
new informational or recordkeeping requirements. Accordingly, OMB
clearance is not required under the Paperwork Reduction Act. (44 U.S.C.
3501 et seq.)
D. Review Under the National Environmental Policy Act of 1969
DOE has analyzed this final action in accordance with the National
Environmental Policy Act of 1969 (``NEPA'') and DOE's NEPA implementing
regulations (10 CFR part 1021). DOE's regulations include a categorical
exclusion for actions which are interpretations or rulings with respect
to existing regulations. 10 CFR part 1021, subpart D, appendix A4. DOE
has determined that this rule qualifies for categorical exclusion A4
because it is an interpretation or ruling in regard to an existing
regulation and otherwise meets the requirements for application of a
categorical exclusion. See 10 CFR 1021.410. Accordingly, neither an
environmental assessment nor an environmental impact statement is
required.
E. Review Under Executive Order 13132
E.O. 13132, ``Federalism,'' 64 FR 43255 (August 10, 1999), imposes
certain requirements on Federal agencies formulating and implementing
policies or regulations that preempt State law or that have federalism
implications. The Executive order requires agencies to examine the
constitutional and statutory authority supporting any action that would
limit the policymaking discretion of the States and to carefully assess
the necessity for such actions. The Executive order also requires
agencies to have an accountable process to ensure meaningful and timely
input by State and local officials in the development of regulatory
policies that have federalism implications. On March 14, 2000, DOE
published a statement of policy describing the intergovernmental
consultation process it will follow in the development of such
regulations. 65 FR 13735. DOE has examined this final determination and
has determined that it would not have a substantial direct effect on
the States, on the relationship between the national government and the
States, or on the distribution of power and responsibilities among the
various levels of government. EPCA governs and prescribes Federal
preemption of State regulations as to energy conservation for the
products that are the subject of this final determination. States can
petition DOE for exemption from such preemption to the extent, and
based on criteria, set forth in EPCA. (42 U.S.C. 6297) Therefore, no
further action is required by E.O. 13132.
F. Review Under Executive Order 12988
With respect to the review of existing regulations and the
promulgation of new regulations, section 3(a) of E.O. 12988, ``Civil
Justice Reform,'' 61 FR 4729 (Feb. 7, 1996), imposes on Federal
agencies the general duty to adhere to the following requirements: (1)
eliminate drafting errors and ambiguity; (2) write regulations to
minimize litigation; (3) provide a clear legal standard for affected
conduct rather than a general standard, and (4) promote simplification
and burden reduction. Regarding the review required by section 3(a),
section 3(b) of E.O. 12988 specifically requires that Executive
agencies make every reasonable effort to ensure that the regulation:
(1) clearly specifies the preemptive effect, if any; (2) clearly
specifies any effect on existing Federal law or regulation; (3)
provides a clear legal standard for affected conduct while promoting
simplification and burden reduction; (4) specifies the retroactive
effect, if any; (5) adequately defines key terms, and (6) addresses
other important issues affecting clarity and general draftsmanship
under any guidelines issued by the Attorney General. Section 3(c) of
E.O. 12988 requires Executive agencies to review regulations in light
of
[[Page 84025]]
applicable standards in section 3(a) and section 3(b) to determine
whether they are met or it is unreasonable to meet one or more of them.
DOE has completed the required review and determined that, to the
extent permitted by law, this final determination meets the relevant
standards of E.O. 12988.
G. Review Under the Unfunded Mandates Reform Act of 1995
Title II of the Unfunded Mandates Reform Act of 1995 (``UMRA'')
requires each Federal agency to assess the effects of Federal
regulatory actions on State, local, and Tribal governments and the
private sector. Public Law 104-4, sec. 201 (codified at 2 U.S.C. 1531).
For a regulatory action likely to result in a rule that may cause the
expenditure by State, local, and Tribal governments, in the aggregate,
or by the private sector of $100 million or more in any one year
(adjusted annually for inflation), section 202 of UMRA requires a
Federal agency to publish a written statement that estimates the
resulting costs, benefits, and other effects on the national economy.
(2 U.S.C. 1532(a), (b)) UMRA also requires a Federal agency to develop
an effective process to permit timely input by elected officers of
State, local, and Tribal governments on a proposed ``significant
intergovernmental mandate,'' and requires an agency plan for giving
notice and opportunity for timely input to potentially affected small
governments before establishing any requirements that might
significantly or uniquely affect them. On March 18, 1997, DOE published
a statement of policy on its process for intergovernmental consultation
under UMRA. 62 FR 12820. DOE's policy statement is also available at
www.energy.gov/sites/prod/files/gcprod/documents/umra_97.pdf.
DOE examined this final determination according to UMRA and its
statement of policy and determined that the final determination does
not contain a Federal intergovernmental mandate, nor is it expected to
require expenditures of $100 million or more in any one year by State,
local, and Tribal governments, in the aggregate, or by the private
sector. As a result, the analytical requirements of UMRA do not apply.
H. Review Under the Treasury and General Government Appropriations Act,
1999
Section 654 of the Treasury and General Government Appropriations
Act, 1999 (Pub. L. 105-277) requires Federal agencies to issue a Family
Policymaking Assessment for any proposed rule or policy that may affect
family well-being. When developing a Family Policymaking Assessment,
agencies must assess whether: (1) the action strengthens or erodes the
stability or safety of the family and, particularly, the marital
commitment; (2) the action strengthens or erodes the authority and
rights of parents in the education, nurture, and supervision of their
children; (3) the action helps the family perform its functions, or
substitutes governmental activity for the function; (4) the action
increases or decreases disposable income or poverty of families and
children; (5) the proposed benefits of the action justify the financial
impact on the family; (6) the action may be carried out by State or
local government or by the family, and whether (7) the action
establishes an implicit or explicit policy concerning the relationship
between the behavior and personal responsibility of youth, and the
norms of society. In evaluating the above factors, DOE has concluded
that it is not necessary to prepare a Family Policymaking Assessment as
none of the above factors are implicated. Further, this final
determination would not have any financial impact on families nor any
impact on the autonomy or integrity of the family as an institution.
I. Review Under Executive Order 12630
Pursuant to E.O. 12630, ``Governmental Actions and Interference
with Constitutionally Protected Property Rights,'' 53 FR 8859 (March
18, 1988), DOE has determined that this final determination would not
result in any takings that might require compensation under the Fifth
Amendment to the U.S. Constitution.
J. Review Under the Treasury and General Government Appropriations Act,
2001
Section 515 of the Treasury and General Government Appropriations
Act, 2001 (44 U.S.C. 3516 note) provides for Federal agencies to review
most disseminations of information to the public under information
quality guidelines established by each agency pursuant to general
guidelines issued by OMB. OMB's guidelines were published at 67 FR 8452
(Feb. 22, 2002), and DOE's guidelines were published at 67 FR 62446
(Oct. 7, 2002). Pursuant to OMB Memorandum M-19-15, ``Improving
Implementation of the Information Quality Act'' (April 24, 2019), DOE
published updated guidelines, which are available at www.energy.gov/sites/prod/files/2019/12/f70/DOE%20Final%20Updated%20IQA%20Guidelines%20Dec%202019.pdf. DOE has
reviewed this final determination under the OMB and DOE guidelines and
has concluded that it is consistent with applicable policies in those
guidelines.
K. Review Under Executive Order 13211
E.O. 13211, ``Actions Concerning Regulations That Significantly
Affect Energy Supply, Distribution, or Use,'' 66 FR 28355 (May 22,
2001), requires Federal agencies to prepare and submit to OIRA at OMB a
Statement of Energy Effects for any proposed significant energy action.
A ``significant energy action'' is defined as any action by an agency
that promulgates or is expected to lead to promulgation of a final
rule, and that: (1) is a significant regulatory action under Executive
Order 12866, or any successor order, and is likely to have a
significant adverse effect on the supply, distribution, or use of
energy; or (2) is designated by the Administrator of OIRA as a
significant energy action. For any significant energy action, the
agency must give a detailed statement of any adverse effects on energy
supply, distribution, or use should the proposal be implemented, and of
reasonable alternatives to the action and their expected benefits on
energy supply, distribution, and use.
This final determination, which does not amend energy conservation
standards for consumer furnace fans, is not a significant regulatory
action under E.O. 12866. Moreover, it would not have a significant
adverse effect on the supply, distribution, or use of energy, nor has
it been designated as such by the Administrator at OIRA. Therefore, it
is not a significant energy action, and accordingly, DOE has not
prepared a Statement of Energy Effects.
L. Review Under the Information Quality Bulletin for Peer Review
On December 16, 2004, OMB, in consultation with the Office of
Science and Technology Policy (``OSTP''), issued its Final Information
Quality Bulletin for Peer Review (``the Bulletin''). 70 FR 2664 (Jan.
14, 2005). The Bulletin establishes that certain scientific information
shall be peer reviewed by qualified specialists before it is
disseminated by the Federal Government, including influential
scientific information related to agency regulatory actions. The
purpose of the bulletin is to enhance the quality and credibility of
the Government's scientific information. Under the Bulletin, the energy
conservation standards rulemaking analyses are ``influential scientific
information,'' which the Bulletin defines as ``scientific information
the agency reasonably can determine will have, or does have, a clear
and substantial impact on
[[Page 84026]]
important public policies or private sector decisions.'' Id. at 70 FR
2667.
In response to OMB's Bulletin, DOE conducted formal peer reviews of
the energy conservation standards development process and the analyses
that are typically used and has prepared a peer review report
pertaining to the energy conservation standards rulemaking
analyses.\61\ Generation of this report involved a rigorous, formal,
and documented evaluation using objective criteria and qualified and
independent reviewers to make a judgment as to the technical/
scientific/business merit, the actual or anticipated results, and the
productivity and management effectiveness of programs and/or projects.
Because available data, models, and technological understanding have
changed since 2007, DOE has engaged with the National Academy of
Sciences (``NAS'') to review DOE's analytical methodologies to
ascertain whether modifications are needed to improve DOE's analyses.
DOE is in the process of evaluating the resulting December 2021
report.\62\
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\61\ ``Energy Conservation Standards Rulemaking Peer Review
Report'' (2007) (Available at: www.energy.gov/eere/buildings/downloads/energy-conservation-standards-rulemaking-peer-review-report-0) (last accessed June 28, 2024).
\62\ The December 2021 NAS report is available at
www.nationalacademies.org/our-work/review-of-methods-for-setting-building-and-equipment-performance-standards (Last accessed August
28, 2024).
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M. Congressional Notification
As required by 5 U.S.C. 801, DOE will report to Congress on the
promulgation of this final determination prior to its effective date.
The Office of Information and Regulatory Affairs has determined that
this rule does not meet the criteria set forth in 5 U.S.C. 804(2).
VII. Approval of the Office of the Secretary
The Secretary of Energy has approved publication of this final
determination.
Signing Authority
This document of the Department of Energy was signed on October 10,
2024, by Jeffrey Marootian, Principal Deputy Assistant Secretary for
Energy Efficiency and Renewable Energy, pursuant to delegated authority
from the Secretary of Energy. That document with the original signature
and date is maintained by DOE. For administrative purposes only, and in
compliance with requirements of the Office of the Federal Register, the
undersigned DOE Federal Register Liaison Officer has been authorized to
sign and submit the document in electronic format for publication, as
an official document of the Department of Energy. This administrative
process in no way alters the legal effect of this document upon
publication in the Federal Register.
Signed in Washington, DC, on October 10, 2024.
Treena V. Garrett,
Federal Register Liaison Officer, U.S. Department of Energy.
[FR Doc. 2024-23907 Filed 10-17-24; 8:45 am]
BILLING CODE 6450-01-P