Energy Conservation Program: Energy Conservation Standards for Oil, Electric, and Weatherized Gas Consumer Furnaces, 84028-84063 [2024-23906]
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Federal Register / Vol. 89, No. 202 / Friday, October 18, 2024 / Rules and Regulations
DEPARTMENT OF ENERGY
10 CFR Part 430
[EERE–2021–BT–STD–0031]
RIN 1904–AF19
Energy Conservation Program: Energy
Conservation Standards for Oil,
Electric, and Weatherized Gas
Consumer Furnaces
Office of Energy Efficiency and
Renewable Energy, Department of
Energy.
ACTION: Final determination.
AGENCY:
The Energy Policy and
Conservation Act, as amended
(‘‘EPCA’’), prescribes energy
conservation standards for various
consumer products and certain
commercial and industrial equipment,
including non-weatherized oil-fired
furnaces (‘‘NWOFs’’), mobile home oilfired furnaces (‘‘MHOFs’’), weatherized
gas furnaces (‘‘WGFs’’), weatherized oilfired furnaces (‘‘WOFs’’), and electric
furnaces (‘‘EFs’’). EPCA also requires the
U.S. Department of Energy (‘‘DOE’’) to
periodically review its existing
standards to determine whether morestringent, amended standards would be
technologically feasible and
economically justified, and would result
in significant energy savings. In this
final determination, DOE has
determined that the energy conservation
standards for EFs, NWOFs, MHOFs,
WOFs, and WGFs do not need to be
amended.
SUMMARY:
Table of Contents
The effective date of this final
determination is November 18, 2024.
ADDRESSES: The docket for this activity,
which includes Federal Register
notices, public meeting attendee lists
and transcripts, comments, and other
supporting documents/materials, is
available for review at
www.regulations.gov. All documents in
the docket are listed in the
www.regulations.gov index. However,
not all documents listed in the index
may be publicly available, such as
information that is exempt from public
disclosure.
The docket web page can be found at
www.regulations.gov/docket/EERE2021-BT-STD-0031. The docket web
page contains instructions on how to
access all documents, including public
comments, in the docket.
FOR FURTHER INFORMATION CONTACT:
Ms. Julia Hegarty, U.S. Department of
Energy, Office of Energy Efficiency and
Renewable Energy, Building
Technologies Office, EE–5B, 1000
Independence Avenue SW, Washington,
I. Synopsis of the Final Determination
II. Introduction
A. Authority
B. Background
1. Current Standards
2. Current Rulemaking History
III. General Discussion and Rationale
A. General Comments
1. Comments Supporting Proposed
Determination
2. Comments Opposing Proposed
Determination
3. Other Topics
B. Scope of Coverage and Product Classes
C. Test Procedure
D. Standby Mode and Off Mode
E. Technological Feasibility
1. General Considerations
2. Maximum Technologically Feasible
Levels
F. Energy Savings
1. Determination of Savings
2. Significance of Savings
G. Cost-Effectiveness
H. Further Considerations
1. Economic Impact on Manufacturers and
Consumers
2. Savings in Operating Costs Compared To
Increase in Price
3. Energy Savings
4. Lessening of Utility or Performance of
Products
5. Impact of Any Lessening of Competition
6. Need for National Energy Conservation
7. Other Factors
IV. Methodology and Discussion of Related
Comments
A. Market and Technology Assessment
1. Scope of Coverage
a. Electric Furnaces
b. Weatherized Oil-Fired Furnaces
2. Product Classes
3. Technology Options
4. Screening Analysis
a. Screened-Out Technologies
b. Remaining Technologies
5. Impact From Other Rulemakings
B. Engineering and Cost Analysis
1. Efficiency Analysis
a. Baseline Efficiency
b. Intermediate Efficiency Levels
c. Maximum Technology (‘‘Max-Tech’’)
Efficiency Levels
d. Summary of Efficiency Levels Analyzed
2. Cost Analysis
a. Teardown Analysis
DATES:
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DC 20585–0121. Telephone: (240) 597–
6737. Email: ApplianceStandards
Questions@ee.doe.gov.
Mr. Eric Stas, U.S. Department of
Energy, Office of the General Counsel,
GC–33, 1000 Independence Avenue SW,
Washington, DC 20585–0121.
Telephone: (202) 586–4798. Email:
Eric.Stas@hq.doe.gov.
For further information on how to
review the docket, contact the
Appliance and Equipment Standards
Program staff at (202) 287–1445 or by
email: ApplianceStandardsQuestions@
ee.doe.gov.
SUPPLEMENTARY INFORMATION:
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b. Cost Estimation Method
3. Cost-Efficiency Results
C. Markups Analysis
D. Energy Use Analysis
E. Life-Cycle Cost and Payback Period
Analysis
1. Product Cost
2. Installation Cost
3. Annual Energy Consumption
4. Energy Prices
5. Maintenance and Repair Costs
6. Product Lifetime
7. Discount Rates
8. Energy Efficiency Distribution in the NoNew-Standards Case
9. Payback Period Analysis
F. Shipments Analysis
G. National Impact Analysis
1. Product Efficiency Trends
2. National Energy Savings
3. Net Present Value Analysis
V. Analytical Results and Conclusions
A. Economic Impacts on Individual
Consumers
B. National Impact Analysis
1. National Energy Savings
2. Net Present Value of Consumer Costs
and Benefits
C. Final Determination
1. Technological Feasibility
2. Cost-Effectiveness
3. Significant Conservation of Energy
4. Further Considerations
a. Oil Furnaces
b. Weatherized Gas Furnaces
5. Summary
VI. Procedural Issues and Regulatory Review
A. Review Under Executive Orders 12866,
13563, and 14094
B. Review Under the Regulatory Flexibility
Act
C. Review Under the Paperwork Reduction
Act of 1995
D. Review Under the National
Environmental Policy Act of 1969
E. Review Under Executive Order 13132
F. Review Under Executive Order 12988
G. Review Under the Unfunded Mandates
Reform Act of 1995
H. Review Under the Treasury and General
Government Appropriations Act, 1999
I. Review Under Executive Order 12630
J. Review Under the Treasury and General
Government Appropriations Act, 2001
K. Review Under Executive Order 13211
L. Review Under the Information Quality
Bulletin for Peer Review
M. Congressional Notification
VII. Approval of the Office of the Secretary
I. Synopsis of the Final Determination
The Energy Policy and Conservation
Act, Public Law 94–163, as amended
(‘‘EPCA’’),1 authorizes DOE to regulate
the energy efficiency of a number of
consumer products and certain
industrial equipment. (42 U.S.C. 6291–
6317, as codified) Title III, Part B of
1 All references to EPCA in this document refer
to the statute as amended through the Energy Act
of 2020, Public Law 116–260 (Dec. 27, 2020), which
reflects the last statutory amendments that impact
Parts A and A–1 of EPCA.
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EPCA 2 established the Energy
Conservation Program for Consumer
Products Other Than Automobiles. (42
U.S.C. 6291–6309) These products
include oil, electric, and weatherized
gas consumer furnaces, the subject of
this final determination. (42 U.S.C.
6292(a)(5))
Pursuant to EPCA, DOE is required to
review its existing energy conservation
standards for covered consumer
products no later than six years after
issuance of any final rule establishing or
amending a standard. (42 U.S.C.
6295(m)(1)) Pursuant to that statutory
provision, DOE must publish either a
notification of determination that
standards for the product do not need to
be amended, or a notice of proposed
rulemaking (‘‘NOPR’’) including new
proposed energy conservation standards
(proceeding to a final rule, as
appropriate). (Id.) DOE has conducted
this review of the energy conservation
standards for oil, electric, and
weatherized gas consumer furnaces
under EPCA’s six-year-lookback
authority described herein.
For this final determination, DOE
analyzed oil, electric, and weatherized
gas consumer furnaces subject to energy
conservation standards specified in the
Code of Federal Regulations (‘‘CFR’’) at
10 CFR 430.32(e)(1). DOE first analyzed
the technological feasibility of more
energy-efficient oil, electric, and
weatherized gas furnaces and
determined that amended standards for
electric furnaces are not technologically
feasible. For those oil and weatherized
gas furnaces for which DOE determined
higher standards to be technologically
feasible, DOE evaluated whether higher
standards would be cost-effective by
conducting life-cycle cost (‘‘LCC’’) and
payback period (‘‘PBP’’) analyses. In
addition, DOE estimated energy savings
that would result from potential energy
conservation standards by conducting a
national impacts analysis (‘‘NIA’’), in
which it estimated the net present value
(‘‘NPV’’) of the total costs and benefits
experienced by consumers.
Based on the results of the analyses,
summarized in section V of this
document, DOE has determined that the
current standards for oil, electric, and
weatherized gas furnaces do not need to
be amended and is issuing this final
determination accordingly.
II. Introduction
The following sections briefly discuss
the statutory authority underlying this
final determination, as well as some of
the historical background relevant to the
2 For
editorial reasons, upon codification in the
U.S. Code, Part B was redesignated Part A.
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establishment of energy conservation
standards for oil, electric, and
weatherized gas furnaces.
A. Authority
Among other things, EPCA authorizes
DOE to regulate the energy efficiency of
a number of consumer products and
certain industrial equipment. (42 U.S.C.
6291–6317, as codified) Title III, Part B
of EPCA 3 established the Energy
Conservation Program for Consumer
Products Other Than Automobiles.
These products include consumer
furnaces, the subject of this document.
(42 U.S.C. 6292(a)(5))
The energy conservation program
under EPCA consists essentially of four
parts: (1) testing, (2) labeling, (3) the
establishment of Federal energy
conservation standards, and (4)
certification and enforcement
procedures. Relevant provisions of
EPCA specifically include definitions
(42 U.S.C. 6291), test procedures (42
U.S.C. 6293), labeling provisions (42
U.S.C. 6294), energy conservation
standards (42 U.S.C. 6295), and the
authority to require information and
reports from manufacturers (42 U.S.C.
6296).
Federal energy efficiency
requirements for covered products
established under EPCA generally
supersede State laws and regulations
concerning energy conservation testing,
labeling, and standards. (42 U.S.C.
6297(a)–(c)) DOE may, however, grant
waivers of Federal preemption in
limited circumstances for particular
State laws or regulations, in accordance
with the procedures and other
provisions set forth under EPCA. (42
U.S.C. 6297(d))
Subject to certain criteria and
conditions, DOE is required to develop
test procedures to measure the energy
efficiency, energy use, or estimated
annual operating cost of each covered
product. (42 U.S.C. 6295(o)(3)(A) and 42
U.S.C. 6295(r)) Manufacturers of
covered products must use the
prescribed DOE test procedure as the
basis for certifying to DOE that their
product complies with the applicable
energy conservation standards and as
the basis for any representations
regarding the energy use or energy
efficiency of the product. (42 U.S.C.
6293(c) and 42 U.S.C. 6295(s))
Similarly, DOE must use these test
procedures to evaluate whether a basic
model complies with the applicable
energy conservation standard(s). (42
U.S.C. 6295(s)) The DOE test procedures
3 As noted previously, for editorial reasons, upon
codification in the U.S. Code, Part B was
redesignated Part A.
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for consumer furnaces appear at title 10
of the Code of Federal Regulations
(‘‘CFR’’) part 430, subpart B, appendix
N.
EPCA prescribed energy conservation
standards for consumer furnaces (42
U.S.C. 6295(f)(1)–(2)) and directed DOE
to conduct future rulemakings to
determine whether to amend these
standards. (42 U.S.C. 6295(f)(4) and 42
U.S.C. 6295(m)(1)) As explained in
section II.B of this document, DOE has
completed its rulemaking obligations
pursuant to EPCA under 42 U.S.C.
6295(f)(4) for the subject consumer
furnaces. However, DOE has ongoing
rulemaking obligations under 42 U.S.C.
6295(m)(1) (i.e., the six-year-lookback
review requirement). More specifically,
and as noted previously, not later than
six years after the issuance of any final
rule establishing or amending a
standard, DOE must publish either a
notice of proposed determination
(‘‘NOPD’’) that standards for the product
do not need to be amended, or a NOPR
including new proposed energy
conservation standards (proceeding to a
final rule, as appropriate). (42 U.S.C.
6295(m)(1) and (3)) DOE must make the
analysis on which a NOPD or NOPR is
based publicly available and provide an
opportunity for written comment. (42
U.S.C. 6295(m)(2))
A determination that amended
standards are not needed must be based
on consideration of whether amended
standards will result in significant
conservation of energy, are
technologically feasible, and are costeffective. (42 U.S.C. 6295(m)(1)(A) and
42 U.S.C. 6295(n)(2)) Additionally, any
new or amended energy conservation
standard prescribed by the Secretary for
any type (or class) of covered product
shall be designed to achieve the
maximum improvement in energy
efficiency which the Secretary
determines is technologically feasible
and economically justified. (42 U.S.C.
6295(o)(2)(A)) Among the factors DOE
considers in evaluating whether a
proposed standard level is economically
justified includes whether the proposed
standard at that level is cost-effective, as
defined under 42 U.S.C.
6295(o)(2)(B)(i)(II). Under 42 U.S.C.
6295(o)(2)(B)(i)(II), an evaluation of
cost-effectiveness requires DOE to
consider savings in operating costs
throughout the estimated average life of
the covered products in the type (or
class) compared to any increase in the
price, initial charges, or maintenance
expenses for the covered products that
are likely to result from the standard.
(42 U.S.C. 6295(n)(2) and 42 U.S.C.
6295(o)(2)(B)(i)(II))
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Finally, pursuant to the amendments
to EPCA contained in the Energy
Independence and Security Act of 2007
(‘‘EISA 2007’’), Public Law 110–140,
any final rule for new or amended
energy conservation standards
promulgated after July 1, 2010, is
required to address standby mode and
off mode energy use. (42 U.S.C.
6295(gg)(3)) Specifically, when DOE
adopts a standard for a covered product
after that date, it must, if justified by the
criteria for adoption of standards under
EPCA (42 U.S.C. 6295(o)), incorporate
standby mode and off mode energy use
into a single standard, or, if that is not
feasible, adopt a separate standard for
such energy use for that product. (42
U.S.C. 6295(gg)(3)(A)–(B)) DOE’s current
test procedures and standards for oil,
electric, and weatherized gas furnaces
address standby mode and off mode
energy use. DOE’s energy conservation
standards address standby mode and off
mode energy use only for nonweatherized oil-fired furnaces
(‘‘NWOFs’’) (including mobile home
furnaces) and electric furnaces (‘‘EFs’’).
10 CFR 430.32(e)(1)(iv). In this analysis,
DOE considers such energy use in its
determination of whether energy
conservation standards need to be
amended.
DOE is publishing this final
determination pursuant to the six-yearlookback review requirement in EPCA.
B. Background
1. Current Standards
DOE most recently completed a
review of the subject consumer furnace
standards in a direct final rule (‘‘DFR’’)
published in the Federal Register on
June 27, 2011 (‘‘June 2011 DFR’’),
through which DOE prescribed
amended energy conservation standards
for non-weatherized gas furnaces
(‘‘NWGFs’’), mobile home gas furnaces
(‘‘MHGFs’’), weatherized gas furnaces
(‘‘WGFs’’), non-weatherized oil-fired
furnaces (‘‘NWOFs’’), mobile home oil
furnaces (‘‘MHOFs’’), and weatherized
oil furnaces (‘‘WOFs’’).4 76 FR 37408.
The June 2011 DFR amended the
existing energy conservation standards
for NWGFs, MHGFs, and NWOFs
(which are specified in terms of annual
fuel utilization efficiency (‘‘AFUE’’))
and amended the compliance date (but
left the existing standards in place) for
WGFs. The June 2011 DFR also
established electrical standby mode and
off mode standards for NWGFs, MHGFs,
NWOFs, MHOFs, and electric furnaces.
As a result of a settlement agreement
approved by the Court of Appeals for
the District of Columbia (‘‘D.C.’’)
Circuit, the standards established by the
June 2011 DFR for NWGFs and MHGFs
did not go into effect.5 However, the
court order left in place the standards
for WGFs, NWOFs, MHOFs, WOFs, and
EFs, which are the subject of this final
determination. These standards are set
forth in DOE’s regulations at 10 CFR
430.32(e)(1)(ii) and (e)(1)(iv) and are
shown in Table II.1 and Table II.2.
TABLE II.1—FEDERAL AFUE ENERGY CONSERVATION STANDARDS FOR OIL, ELECTRIC, AND WEATHERIZED GAS
FURNACES
AFUE
(percent)
Product class
Non-weatherized oil-fired furnaces (not including mobile home furnaces) .................................................
Mobile home oil-fired furnaces ....................................................................................................................
Weatherized gas furnaces ...........................................................................................................................
Weatherized oil-fired furnaces .....................................................................................................................
Electric furnaces ..........................................................................................................................................
Compliance date
83
75
81
78
78
May 1, 2013.
September 1, 1990.
January 1, 2015.
January 1, 1992.
January 1, 1992.
TABLE II.2—FEDERAL STANDBY MODE AND OFF MODE ENERGY CONSERVATION STANDARDS FOR OIL AND ELECTRIC
FURNACES
Maximum standby
mode electrical
power
consumption,
PW, SB
(watts)
Product class
Non-weatherized oil-fired furnaces (including mobile home furnaces) ........................
Electric furnaces ...........................................................................................................
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2. Current Rulemaking History
Maximum off
mode electrical
power
consumption,
PW, OFF
(watts)
11
10
11
10
Compliance date
May 1, 2013.
May 1, 2013.
Amendments to EPCA in the National
Appliance Energy Conservation Act of
1987 (‘‘NAECA’’; Pub. L. 100–12)
established EPCA’s original energy
conservation standards for furnaces,
consisting of the minimum AFUE levels
for mobile home furnaces and for all
other furnaces except ‘‘small’’ gas
furnaces. (42 U.S.C. 6295(f)(1)–(2)) The
original standards established a
minimum AFUE of 75 percent for
mobile home furnaces and 78 percent
for all other furnaces. Pursuant to
authority conferred under 42 U.S.C.
6295(f)(1)(B), DOE subsequently
adopted a mandatory minimum AFUE
level for ‘‘small’’ furnaces through a
final rule published in the Federal
Register on November 17, 1989 (‘‘the
4 This rulemaking was undertaken pursuant to the
voluntary remand in State of New York, et al. v.
Department of Energy, et al., 08–311–ag(L); 08–312–
ag(con) (2d Cir. filed Jan. 17, 2008).
5 DOE confirmed the standards and compliance
dates promulgated in the June 2011 DFR in a notice
of effective date and compliance dates published in
the Federal Register on October 31, 2011 (‘‘October
2011 notice’’). 76 FR 67037. After publication of the
October 2011 notice, the American Public Gas
Association (‘‘APGA’’) sued DOE to invalidate the
rule as it pertained to NWGFs and MHGFs. Petition
for Review, American Public Gas Association, et al.
v. Department of Energy, et al., No. 11–1485 (D.C.
Cir. filed Dec. 23, 2011). On April 24, 2014, the
Court granted a motion that approved a settlement
agreement that was reached between DOE, APGA,
and the various intervenors in the case, in which
DOE agreed to a remand of the NWGF and MHGF
portions of the June 2011 DFR in order to conduct
further notice-and-comment rulemaking.
Accordingly, the Court’s order vacated the June
2011 DFR in part (i.e., those portions relating to
NWGFs and MHGFs) and remanded to the agency
for further rulemaking. DOE addressed NWGFs and
MHGFs in a separate rulemaking proceeding (see
Docket No. EERE–2014–BT–STD–0031). DOE
published a final rule in the Federal Register on
December 18, 2023 amending the energy
conservation standards for NWGFs and MHGFs. 88
FR 87502.
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November 1989 Final Rule’’). 54 FR
47916. The standards established by
NAECA and the November 1989 Final
Rule for ‘‘small’’ gas furnaces are still in
effect for MHOFs, WOFs, and EFs.
Pursuant to EPCA, DOE was required
to conduct two rounds of rulemaking to
consider amended energy conservation
standards for all consumer furnaces, and
an additional round of rulemaking for
mobile home furnaces. (42 U.S.C.
6295(f)(4)(A), (B), and (C)) In
satisfaction of the first round of
amended standards rulemaking under
42 U.S.C. 6295(f)(4)(B), on November
19, 2007, DOE published in the Federal
Register a final rule (‘‘November 2007
Final Rule’’) that revised the standards
for most furnaces but left them in place
for two product classes (i.e., MHOFs and
WOFs).6 The standards amended in the
November 2007 Final Rule were to
apply to furnaces manufactured or
imported on and after November 19,
2015. 72 FR 65136 (Nov. 19, 2007). The
energy conservation standards in the
November 2007 Final Rule consist of a
minimum AFUE level for each of the six
classes of furnaces. Id. at 72 FR 65169.
Based on the market analysis for the
November 2007 Final Rule and the
standards established under that rule,
the November 2007 Final Rule
eliminated the distinction between
furnaces based on their certified input
capacity (i.e., the standards applicable
to ‘‘small’’ furnaces were established at
the same level and as part of their
appropriate class of furnace generally).
Id.
Following DOE’s adoption of the
November 2007 Final Rule, several
parties jointly sued DOE in the United
States Court of Appeals for the Second
Circuit (‘‘Second Circuit’’) to invalidate
the rule. Petition for Review, State of
New York, et al. v. Department of
Energy, et al., Nos. 08–0311-ag(L); 08–
0312-ag(con) (2d Cir. filed Jan. 17,
2008). The petitioners asserted that the
standards for furnaces promulgated in
the November 2007 Final Rule did not
reflect the ‘‘maximum improvement in
energy efficiency’’ that ‘‘is
technologically feasible and
economically justified’’ under 42 U.S.C.
6295(o)(2)(A). On April 16, 2009, DOE
filed with the Court a motion for
voluntary remand that the petitioners
did not oppose. The motion did not
6 The November 2007 Final Rule adopted
amended standards for ‘‘oil-fired furnaces’’
generally. However, on July 28, 2008, DOE
published a technical amendment final rule in the
Federal Register that clarified that the amended
standards adopted in the November 2007 Final Rule
for oil-fired furnaces did not apply to MHOFs and
WOFs; rather, they were only applicable for
NWOFs. 73 FR 43611, 43613 (July 28, 2008).
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state that the November 2007 Final Rule
would be vacated, but it indicated that
DOE would revisit its initial
conclusions outlined in the November
2007 Final Rule in a subsequent
rulemaking action. DOE also agreed that
the final rule in that subsequent
rulemaking action would address both
regional standards for furnaces and the
effects of alternate standards on natural
gas prices. The Second Circuit granted
DOE’s motion on April 21, 2009. DOE
notes that the Second Circuit’s order did
not vacate the energy conservation
standards set forth in the November
2007 Final Rule, and during the remand,
the standards went into effect as
originally scheduled.
On June 27, 2011, DOE published a
direct final rule (‘‘DFR’’) in the Federal
Register (‘‘June 2011 DFR’’) revising the
energy conservation standards for
residential furnaces pursuant to the
voluntary remand in State of New York,
et al. v. Department of Energy, et al. 76
FR 37408. In the June 2011 DFR, DOE
considered the amendment of the same
six product classes considered in the
November 2007 Final Rule analysis plus
electric furnaces. As discussed
previously, the June 2011 DFR amended
the existing AFUE energy conservation
standards for NWGFs, MHGFs, and
NWOFs and amended the compliance
date (but left the existing standards in
place) for WGFs. The June 2011 DFR
also established electrical standby mode
and off mode energy conservation
standards for NWGFs, MHGFs, NWOFs,
MHOFs, and EFs. DOE confirmed the
standards and compliance dates
promulgated in the June 2011 DFR in a
notice of effective date and compliance
dates published in the Federal Register
on October 31, 2011 (‘‘October 2011
Notice’’). 76 FR 67037. The November
2007 Final Rule and the June 2011 DFR
represented the first and the second
rounds, respectively, of the two
rulemakings required under 42 U.S.C.
6295(f)(4)(B)–(C) to consider amending
the energy conservation standards for
consumer furnaces.
The June 2011 DFR and October 2011
Notice amended, in relevant part, the
AFUE energy conservation standards
and compliance dates for three product
classes of consumer furnaces (i.e.,
NWGFs, MHGFs, and NWOFs).7 The
existing AFUE standards were left in
place for three classes of consumer
furnaces (i.e., WOFs, MHOFs, and EFs).
For WGFs, the existing standard was left
7 For
NWGFs and MHGFs, the standards were
amended to a level of 80-percent AFUE nationally
with a more-stringent 90-percent AFUE requirement
in the Northern Region. For NWOFs, the standard
was amended to 83-percent AFUE nationally. 76 FR
37408, 37410 (June 27, 2011).
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84031
in place, but the compliance date was
amended. Electrical standby mode and
off mode energy consumption standards
were established for non-weatherized
gas and oil-fired furnaces (including
mobile home furnaces) and EFs.
Compliance with the energy
conservation standards promulgated in
the June 2011 DFR was to be required
on May 1, 2013 for NWGFs, MHGFs,
and NWOFs, and on January 1, 2015, for
weatherized furnaces. 76 FR 37408,
37547–37548 (June 27, 2011); 76 FR
67037, 67051 (Oct. 31, 2011). The
amended energy conservation standards
and compliance dates in the June 2011
DFR superseded those standards and
compliance dates promulgated by the
November 2007 Final Rule for NWGFs,
MHGFs, and NWOFs. Similarly, the
amended compliance date for WGFs in
the June 2011 DFR superseded the
compliance date in the November 2007
Final Rule.
Following DOE’s adoption of the June
2011 DFR, APGA filed a petition for
review with the United States Court of
Appeals for the District of Columbia
Circuit (‘‘D.C. Circuit’’) to invalidate the
DOE rule as it pertained to NWGFs and
MHGFs. Petition for Review, American
Public Gas Association, et al. v.
Department of Energy, et al., No. 11–
1485 (D.C. Cir. filed Dec. 23, 2011). The
parties to the litigation engaged in
settlement negotiations, which
ultimately led to filing of an unopposed
motion on March 11, 2014, seeking to
vacate DOE’s rule in part and to remand
to the agency for further rulemaking.
On April 24, 2014, the Court granted
the motion and ordered that the
standards established for NWGFs and
MHGFs be vacated and remanded to
DOE for further rulemaking. As a result,
the standards established by the June
2011 DFR for NWGFs and MHGFs did
not go into effect, and, thus, required
compliance with the standards
established in the November 2007 Final
Rule for these products began on
November 19, 2015. As stated
previously, the AFUE standards for
WOFs, MHOFs, and EFs were
unchanged, and as such, the original
standards for those product classes
remain in effect. Further, the amended
standard for NWOFs was not subject to
the Court order and went into effect as
specified in the June 2011 DFR. The
AFUE standards currently applicable to
all residential furnaces,8 including the
8 DOE divides consumer furnaces into seven
classes for the purpose of setting energy
conservation standards: (1) NWGFs, (2) MHGFs, (3)
WGFs, (4) NWOFs, (5) MHOFs, (6) WOFs, and (7)
EFs. 10 CFR 430.32(e)(1)(ii). As noted previously,
DOE analyzed amended standards for NWGFs and
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five product classes for which DOE is
analyzing amended standards leading to
this final determination, are set forth in
DOE’s regulations at 10 CFR
430.32(e)(1)(ii).
On January 28, 2022, DOE published
in the Federal Register a request for
information (‘‘January 2022 RFI’’) to
initiate a review to determine whether
any new or amended standards would
satisfy the relevant requirements of
EPCA for a new or amended energy
conservation standard for oil, electric,
and weatherized gas consumer furnaces.
87 FR 4513. On November 29, 2022,
DOE published in the Federal Register
a notice of availability of a preliminary
technical support document (‘‘TSD’’)
(‘‘the November 2022 Preliminary
Analysis’’) and the accompanying
preliminary TSD (‘‘the November 2022
Preliminary Analysis TSD’’) that
presented initial technical analyses in
the following areas: (1) market and
technology; (2) screening; (3)
engineering; (4) markups to determine
product price; (5) energy use; (6) LCC
and PBP, and (7) national impacts. 87
FR 73259. DOE held a public meeting
webinar on December 19, 2022, in order
to receive public input and information
related to the November 2022
Preliminary Analysis for the subject
furnaces. On November 29, 2023, DOE
published a NOPD (‘‘the November 2023
NOPD’’) in the Federal Register, which
tentatively determined that current
standards for oil, electric, and
weatherized gas furnaces do not need to
be amended.9 88 FR 83426.
DOE received comments in response
to the November 2023 NOPD from the
interested parties listed in Table II.3.
TABLE II.3—LIST OF COMMENTERS WITH WRITTEN SUBMISSIONS IN RESPONSE TO THE NOVEMBER 2023 NOPD
Abbreviation
Air-Conditioning, Heating, and Refrigeration Institute .........................
American Gas Association, American Public Gas Association, National Propane Gas Association.
Andrew Chiafullo ..................................................................................
Appliance Standards Awareness Project, American Council for an
Energy-Efficient Economy, Natural Resources Defense Council,
New York State Energy Research and Development Authority,
Northwest Energy Efficiency Alliance.
Daikin Comfort Technologies North America, Inc. ..............................
Lennox International ............................................................................
Michael Ravnitzky ................................................................................
AHRI ..................................
Joint Commenters .............
36
33
Trade Association.
Trade Association.
Chiafullo ............................
Joint Advocates .................
31
34
Individual.
Efficiency Organization.
Daikin ................................
Lennox ...............................
Ravnitzky ...........................
35
32
30
Manufacturer.
Manufacturer.
Individual.
A parenthetical reference at the end of
a comment quotation or paraphrase
provides the location of the item in the
public record.10
III. General Discussion and Rationale
DOE developed this final
determination after a review of the
market for the subject oil, electric, and
weatherized gas consumer furnaces.
DOE also considered comments, data,
and information from interested parties
that represent a variety of interests. This
final determination addresses issues
raised by these commenters.
A. General Comments
This section summarizes general
comments received from interested
parties.
1. Comments Supporting Proposed
Determination
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Comment No.
in the docket
Commenter(s)
Daikin supported DOE’s conclusion in
the November 2023 NOPD that the
current standards for oil, electric, and
weatherized gas consumer furnaces do
not need to be amended based on the
results of the analyses that assessed
impacts on manufacturers and product
MHGFs as part of a separate rulemaking (see Docket
No. EERE–2014–BT–STD–0031). DOE published a
final rule in the Federal Register on December 18,
2023 amending the energy conservation standards
for NWGFs and MHGFs. 88 FR 87502.
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Commenter type
availability. (Daikin, No. 35 at p. 1)
AHRI supported DOE’s determination
not to amend energy conservation
standards for oil and weatherized gas
consumer furnaces due to the small
markets for these products, the minimal
energy savings potential at the
efficiency levels analyzed, and the
problems consumers would face from
lack of product availability. In addition,
AHRI agreed with DOE’s conclusion
that amended energy standards for
electric furnaces are not technologically
feasible. (AHRI, No. 36 at p. 1)
Ravnitzky supported DOE’s conclusion
regarding energy conservation standards
for oil, electric, and weatherized gas
consumer furnaces due to DOE’s
analysis of the technological feasibility,
economic justification, and potential for
significant energy savings. (Ravnitzky,
No. 30 at p. 1)
Lennox supported DOE’s conclusion
that no new standards are appropriate
for oil and weatherized gas consumer
furnaces. (Lennox, No. 32 at pp. 1–2)
The commenter agreed with DOE’s
conclusion that oil-fired and
weatherized gas furnaces are niche
products with flat or declining sales;
Lennox added that consumer cost and
utility issues for weatherized gas
products—including costs and physical
challenges regarding condensate
management that would be required if
standards were tightened—provide
additional support to DOE’s conclusion
that more-stringent standards for
weatherized gas products are not
justified. (Id. at p. 3) Lennox further
agreed with DOE’s conclusion that
more-stringent energy conservation
standards for electric furnaces are not
technologically feasible for the niche
electric furnace market. (Id. at p. 2)
Lennox recommended that DOE
continue to refrain from increasing
furnace equipment costs by imposing
new efficiency standards because they
cannot be justified due to impacts
resulting from the COVID–19 pandemic
and the rise of inflation. (Id. at pp. 2, 4)
The Joint Commenters supported
DOE’s proposed determination that
amended standards for weatherized gas
consumer furnaces are not statutorily
justified at this time because they are
not economically justified and because
they have relatively small or declining
9 No stakeholders requested that a public meeting
webinar be held in response to the November 2023
NOPD, and, therefore, DOE did not elect to host a
webinar for this NOPD.
10 The parenthetical reference provides a
reference for information located in the docket.
(Docket No. EERE–2021–BT–STD–0031, which is
maintained at www.regulations.gov). The references
are arranged as follows: (commenter name,
comment docket ID number, page of that
document).
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markets. (Joint Commenters, No. 33 at p.
2)
2. Comments Opposing Proposed
Determination
The Joint Advocates recommended
that DOE reconsider its proposed
determination that amended AFUE
standards for oil and weatherized gas
consumer furnaces are not needed
despite their technological feasibility.
The Joint Advocates commented that
DOE did not complete a manufacturer
impact analysis (‘‘MIA’’) for the
November 2023 NOPD, despite claiming
that amended standards would not be
economically justified due to potential
manufacturer challenges that may
impact the market for those products.
These commenters stated that,
according to DOE’s data, strengthening
standards for these products would
result in considerable cost savings for
consumers, as outlined in the LCC and
NIA results presented in the November
2023 NOPD. The Joint Advocates
commented that amending the
standards for NWOFs in particular
could provide significant benefits for
consumers. (Joint Advocates, No. 34 at
pp. 1–2)
In response, as discussed in section
II.A of this document, DOE is directed
by EPCA to conduct periodic
rulemakings to determine whether to
amend the current energy conservation
standards for various products,
including consumer furnaces. (42 U.S.C.
6295(m)(1)) In determining whether a
potential more-stringent standard is
economically justified, DOE must
determine whether the benefits of the
standard exceed its burdens. (42 U.S.C.
6295(o)(2)(B)(i)) DOE must make this
determination after receiving comments
on the proposed standard, and by
considering, to the greatest extent
practicable, the seven statutory factors,
which include the economic impacts to
both consumers and manufacturers. (42
U.S.C. 6295(o)(2)(B)(i)(I)–(VII)) Section
IV of this document outlines DOE’s
approach to analyzing various potential
amended standard levels, including a
discussion of market trends and
qualitative market impacts in section
IV.F of this document. Section V of this
document provides a qualitative
discussion of the potential impacts to
manufacturers, as well as a detailed
explanation of DOE’s weighing of the
benefits and burdens (including
consumer cost savings as noted by the
Joint Advocates) and the rationale for
not amending the existing standards for
oil, electric, and weatherized gas
furnaces.
DOE assessed in the November 2023
NOPD the market size and manufacturer
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landscape for NWOFs and MHOFs and
concluded that these products make up
less than one percent of the U.S.
residential furnace market. With this
small market size and expected
diminishing sales, cost recovery could
be challenging for manufacturers. In the
case of WGFs, manufacturers would
need to redesign 99 percent of products
on the market today to meet a standard
set at EL 1 for those products, and all
but one OEM would need to design new
condensing products. Given the
dynamics of both the oil and
weatherized gas furnace market,
amending standards may result in shifts
in market competition impacting
availability of products that cover the
full range of capacities. With this
understanding of the manufacturer and
market landscape, DOE is unable to
conclude that any of the efficiency
levels analyzed for these categories of
furnaces would meet the statutory
criteria required to amend energy
conservation standards.
3. Other Topics
Ravnitzky recommended that DOE
consider establishing a series of
incentives and challenges designed to
encourage technological advancements
in furnace designs that improve both the
function and energy efficiency of
consumer furnaces. (Ravnitzky, No. 30
at pp. 1–2) The commenter stated that
incentivizing innovation offers a way to
develop better and more affordable
high-efficiency furnaces and suggested
that prize contests have resulted in
technological advancement while
simultaneously fostering energy
conservation and affordability.
Ravnitzky commented that such a
program could spur participants to
surpass energy efficiency benchmarks
(e.g., AFUE ratings), innovate in the area
of emissions reduction, develop
materials that enhance heat transfer
efficiency and durability, and lead to
furnace designs that are both innovative
and cost-effective. Ravnitzky argued that
an added benefit to an approach
incentivizing advancements would be
the resulting likelihood of contributing
to national energy independence and
forming new business opportunities and
job creation in the energy sector. (Id.)
Ravnitzky further commented that
incentives and challenges could foster
collaboration and competition among
manufacturers, universities,
independent investors, and other
stakeholders. Finally, the commenter
recommended that the program be
administered by DOE offices, including
the Advanced Research Projects
Agency—Energy, and structured to
reward innovations in design,
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84033
manufacturing processes, or materials
that make high-efficiency furnaces more
cost-effective and accessible to
consumers. (Id.)
In response, DOE notes that its
authority to regulate the energy
efficiency of consumer products
(including consumer furnaces) is
outlined in EPCA, as discussed in
section II.A of this document. Any
incentive programs or prize contests are
outside of the scope of that authority
and this rulemaking. However, DOE
further notes that there are voluntary
energy efficiency appliance programs
for consumer products, including
furnaces, such as the ENERGY STAR®
Program administered by the U.S.
Environmental Protection Agency
(‘‘EPA’’) or other DOE-funded initiatives
such as the American-Made Challenges
program.11
The Joint Commenters encouraged
DOE to implement the
recommendations from the National
Academy of Sciences’ (‘‘NAS’s’’)
December 2021 report (‘‘the NAS
Report’’) into its appliance rulemakings,
including for WGFs. These commenters
stated that the NAS Report identified
several suggestions to improve DOE’s
rulemaking process, including ones
related to economic modeling and
providing data for public review to
ensure transparency. (Joint Commenters,
No. 33 at p. 2) The Joint Commenters
recommended that DOE should ensure
the public has sufficient notice and
comment opportunity in the separate
rulemaking proceeding mentioned in
the November 2023 NOPD so as to
confirm that the NAS Report’s
recommendations are appropriately
implemented in all future appliance
rulemakings, including this oil, electric,
and weatherized gas furnace
rulemaking. (Id. at p. 3)
The Joint Commenters reiterated the
earlier comments of the American Gas
Association, et al. in response to DOE’s
request for information regarding energy
conservation standards for consumer
boilers in May 2021, particularly
regarding concerns about the following:
(1) DOE’s reliance on flawed projections
of natural gas price trends and marginal
residential natural gas prices, and (2)
systemic problems with the agency’s
economic analysis of standards. The
Joint Commenters stated that, like the
recommendations in the NAS Report,
these earlier comments highlight flaws
in DOE’s process that must be addressed
to better model consumer purchasing
decisions, future fuel prices, and more.
(Id.)
11 For more information, see www.energy.gov/
eere/funding/eere-prizes-and-competitions.
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In response, DOE notes that the
rulemaking evaluating DOE’s analytical
methodologies and whether any
modifications are warranted in relation
to the NAS Report will be handled
separately from individual product
rulemakings, as stated in section VI.L of
this document. As discussed in section
V.C of this document, DOE is not
amending the current energy
conservation standards for the subject
oil, electric, and weatherized gas
consumer furnaces, and DOE has made
this determination consistent with
EPCA’s requirements, including
evaluation of economic justification of
standards, and applicable executive
orders.
B. Scope of Coverage and Product
Classes
This final determination covers
certain product classes of consumer
furnaces (i.e., ones for oil, electric, and
weatherized gas furnaces) that meet the
following definition of consumer
‘‘furnace’’ as codified at 10 CFR 430.2:
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A ‘‘furnace’’ is defined as a product which
utilizes only single-phase electric current, or
single-phase electric current or DC current in
conjunction with natural gas, propane, or
home heating oil, and which—
(A) Is designed to be the principal heating
source for the living space of a residence;
(B) Is not contained within the same
cabinet with a central air conditioner whose
rated cooling capacity is above 65,000 Btu
per hour;
(C) Is an electric central furnace, electric
boiler, forced-air central furnace, gravity
central furnace, or low-pressure steam or hot
water boiler; and
(D) Has a heat input rate of less than
300,000 Btu per hour for electric boilers and
low-pressure steam or hot water boilers and
less than 225,000 Btu per hour for forced-air
central furnaces, gravity central furnaces, and
electric central furnaces.
10 CFR 430.2. As noted previously, this
final determination applies only to oil,
electric, and weatherized gas consumer
furnaces. The scope of coverage is
discussed in further detail in section
IV.A.1 of this document.
When evaluating and establishing/
amending energy conservation
standards, DOE divides covered
products into product classes by the
type of energy used or by capacity or
other performance-related features that
justify differing standards. In making a
determination on whether a
performance-related feature justifies a
different standard, DOE must consider
such factors as the utility of the feature
to the consumer and other factors DOE
determines are appropriate. (42 U.S.C.
6295(q)) The product classes for this
final determination are discussed in
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further detail in section IV.A.2 of this
document.
C. Test Procedure
EPCA sets forth generally applicable
criteria and procedures for DOE’s
adoption and amendment of test
procedures. (42 U.S.C. 6293)
Manufacturers of covered products must
use these test procedures to quantify the
efficiency of their product and as the
basis for certifying to DOE that their
product complies with the applicable
energy conservation standards and as
the basis for any representations
regarding the energy use or energy
efficiency of the product. (42 U.S.C.
6295(s) and 42 U.S.C. 6293(c)).
Similarly, DOE must use these test
procedures to evaluate whether a basic
model complies with the applicable
energy conservation standard(s) adopted
pursuant to EPCA. (42 U.S.C. 6295(s); 10
CFR 429.110(e))
The test procedure for determining
AFUE, PW, SB, and PW, OFF is established
at 10 CFR part 430, subpart B, appendix
N. AFUE is an annualized fuel
efficiency metric that accounts for fossil
fuel consumption in active, standby,
and off modes. PW, SB and PW, OFF are
measurements of the standby mode and
off mode electrical power consumption,
respectively, in watts. The test
procedure for consumer furnaces was
last amended by a final rule published
in the Federal Register on January 15,
2016 (‘‘January 2016 TP Final Rule’’). 81
FR 2628.12
The revisions to the consumer
furnaces test procedure in the January
2016 TP Final Rule included:
• Clarification of the electrical power
term ‘‘PE’’;
• Adoption of a smoke stick test for
determining use of minimum default
draft factors;
• Allowance for the measurement of
condensate under steady-state
conditions;
• Reference to manufacturer’s
installation and operation manual and
clarifications for when that manual does
not specify test set-up;
12 On March 13, 2023, DOE published in the
Federal Register a test procedure final rule for
consumer boilers, which are a type of furnace under
EPCA (see 42 U.S.C. 6291(23)) but are not included
within the scope of this rulemaking (see section
IV.A.1 of this document). 88 FR 15510. This test
procedure final rule separated the test method for
consumer boilers from the test method for other
types of furnaces and moved the boilers test method
to a new appendix EE to 10 CFR part 430, subpart
B. Accordingly, it amended appendix N so as to
remove provisions applicable only to boilers, but it
did not materially change the test method for the
oil, electric, and weatherized gas furnaces that are
the subject of this rulemaking.
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• Specification of duct-work
requirements for units that are installed
without a return duct;
• Specification of testing
requirements for units with multiposition configurations; and
• Revision of the requirements
regarding AFUE reporting precision.
81 FR 2628, 2629–2630 (Jan. 15, 2016).
The changes in the January 2016 TP
Final Rule were mandatory for
representations of furnace efficiency
made on or after July 13, 2016. As such,
the most current version of the test
procedure (published in January 2016)
has now been in place for several years.
D. Standby Mode and Off Mode
As discussed in section II.A of this
document, EPCA requires any final rule
for new or amended energy
conservation standards promulgated
after July 1, 2010, to address standby
mode and off mode energy use. (42
U.S.C. 6295(gg)(3))
‘‘Standby mode’’ and ‘‘off mode’’
energy use are defined in the DOE test
procedure for residential furnaces (i.e.,
‘‘Uniform Test Method for Measuring
the Energy Consumption of Consumer
Furnaces Other Than Boilers,’’ 10 CFR
part 430, subpart B, appendix N;
‘‘appendix N’’). In that test procedure,
DOE defines ‘‘standby mode’’ as any
mode in which the furnace is connected
to a main power source and offers one
or more of the following space heating
functions that may persist: (a) to
facilitate the activation of other modes
(including activation or deactivation of
active mode) by remote switch
(including thermostat or remote
control), internal or external sensors,
and/or timer; and (b) continuous
functions, including information or
status displays or sensor-based
functions. 10 CFR part 430, subpart B,
appendix N, section 2. ‘‘Off mode’’ for
consumer furnaces is defined as a mode
in which the furnace is connected to a
main power source and is not providing
any active mode or standby mode
function, and where the mode may
persist for an indefinite time. The
existence of an off switch in off position
(a disconnected circuit) is included
within the classification of off mode. 10
CFR part 430, subpart B, appendix N,
section 2. An ‘‘off switch’’ is defined as
the switch on the furnace that, when
activated, results in a measurable
change in energy consumption between
the standby and off modes. 10 CFR part
430, subpart B, appendix N, section 2.
Currently, the standby mode and off
mode energy conservation standards for
NWOFs and EFs are outlined in 10 CFR
430.32(e)(1)(iv) and are shown in Table
II.2 of this document. Compliance with
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the Federal standards for standby mode
and off mode electricity consumption
for NWOFs, MHOFs, and EFs, as
measured by standby power
consumption in watts (‘‘PW, SB’’) and off
mode power consumption in watts
(‘‘PW, OFF’’), was required on May 1,
2013.
In the November 2022 Preliminary
Analysis, DOE analyzed amended
standby/off mode standards for NWOFs,
MHOFs, and EFs. DOE did not consider
amended standby mode and off mode
standards for WGFs and WOFs, because
DOE has previously concluded in a DFR
published in the Federal Register on
June 27, 2011 that these products are
packaged with either an air conditioner
or a heat pump and that the standards
for those products, specified in terms of
power consumption in watts and
seasonal energy efficiency ratio
(‘‘SEER’’), already account for the
standby mode and off mode energy
consumption for these classes of
furnaces. 76 FR 37408, 37433. Based on
market analysis conducted for the
November 2022 Preliminary Analysis
and updated for this final
determination, DOE concludes that
WGFs and WOFs continue to be
packaged with an air conditioner or heat
pump.
In the analysis for the November 2022
Preliminary Analysis, DOE established
the baseline for NWOFs, MHOFs, and
EFs as the current Federal standby mode
and off mode standards (see Table II.2).
DOE also defined and identified
baseline components as those that
consumed the most electricity during
standby mode and off mode operation.
For intermediate efficiency levels, DOE
utilized a design-option approach to
identify design options that could be
applied to the baseline design to reduce
standby mode and off mode energy
consumption. Above the baseline
efficiency level, DOE implemented
design options in the order of
incremental energy savings relative to
baseline until all available design
options were employed (i.e., at a maxtech level). DOE identified two design
options between the baseline and maxtech designs that were used as the basis
for intermediate standby mode and off
mode design options. Specifically, DOE
replaced the linear transformer found in
models at the baseline with a low-loss
transformer (‘‘LL–LTX’’) for the first
intermediate efficiency level and
replaced the linear power supply found
in baseline models with a switching
mode power supply (‘‘SMPS’’) for the
second intermediate efficiency level.
The max-tech standby mode and off
mode efficiency level in the November
2022 Preliminary Analysis was based on
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a combination of the two design options
that were analyzed for the intermediate
efficiency levels. To reach max-tech,
DOE analyzed using an LL–LTX in
combination with an SMPS to reach the
minimum standby mode or off mode
power consumption (without
eliminating other consumer- or
performance-related electronic features).
For this design option, a transformer is
only needed to step down the voltage
for the thermostat because the SMPS is
able to step down the voltage for the
other components of the furnace. As
such, a smaller, lower-cost LL–LTX is
used at the max-tech level, as compared
to the LL–LTX used at EL 1 (i.e., the first
intermediate efficiency level). Since the
November 2022 Preliminary Analysis,
DOE has not identified any additional
design options that could reduce
standby mode and off mode energy
consumption.
In the November 2023 NOPD, DOE
found that there was some degree of
uncertainty with respect to the
appropriateness of the standby mode/off
mode efficiency levels analyzed in the
November 2022 Preliminary Analysis—
particularly for products that are in
development but also possibly in some
products already on the market. There
was also uncertainty related to the
potential impacts that standby mode
and off mode power consumption
standards could have on overall system
energy consumption, taking into
account the power needs for features
such as safety sensors or other
improvements to functionality that
would benefit the consumer.
Consequently, DOE determined that it
lacked the necessary information and
requisite evidence to amend the standby
mode and off mode standards and did
not propose to amend the standby
mode/off mode power standards for
NWOFs, MHOFs, and EFs. 88 FR 83426,
83433–83434 (Nov. 29, 2023). This
assessment has not materially changed
since the time of the November 2023
NOPD.
Lennox agreed with DOE’s conclusion
that no new standards for standby mode
and off mode are appropriate. The
commenter stated that increasing the
stringency of standby power levels
would inhibit innovations that benefit
consumers, save more significant
amounts of energy, and implement
additional safety features. (Lennox, No.
32 at pp. 1–3) Lennox also agreed with
DOE’s conclusion that separate standby
mode and off mode power standards are
not appropriate for weatherized gas
furnace products, as these products are
packaged with air conditioners or heat
pumps that account for standby mode
and off mode energy use in the
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84035
respective energy conservation
standards for those products. (Id. at p.
3)
In this final determination, for reasons
similar to those explained in the
November 2023 NOPD, DOE concludes
that amended standby mode/off mode
standards for NWOFs, MHOFs, and EFs
are not justified at this time.
E. Technological Feasibility
1. General Considerations
As discussed, a determination that
amended energy conservation standards
are not needed must be based on
consideration of whether amended
standards would result in significant
conservation of energy, are
technologically feasible, and are costeffective. (42 U.S.C. 6295(m)(1)(A) and
42 U.S.C. 6295(n)(2))
To determine whether potential
amended standards would be
technologically feasible, DOE first
develops a list of all known
technologies and design options that
could improve the efficiency of the
products that are the subject of the
determination. DOE considers
technologies incorporated in
commercially-available products or in
working prototypes to be
‘‘technologically feasible.’’ 10 CFR part
430, subpart C, appendix A, sections
6(b)(3)(i) and 7(b)(1). Section IV.A.3 of
this document discusses the technology
options identified and considered by
DOE for this analysis for oil, electric,
and weatherized gas furnaces.
After DOE has determined which, if
any, technologies and design options are
technologically feasible, it further
evaluates each technology and design
option in light of the following
additional screening criteria: (1)
practicability to manufacture, install,
and service; (2) adverse impacts on
product utility or availability; (3)
adverse impacts on health or safety; and
(4) unique-pathway proprietary
technologies. 10 CFR part 430, subpart
C, appendix A, sections 6(b)(3)(ii)–(v)
and 7(b)(2)–(5). Those technology
options that are ‘‘screened out’’ based
on these criteria are not considered
further. Those technology and design
options that are not screened out are
considered as the basis for higher
efficiency levels that DOE could
consider for potential amended
standards. Section IV.A.4 of this
document discusses the results of this
screening analysis conducted for this
final determination.
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2. Maximum Technologically Feasible
Levels
EPCA requires that for any proposed
rule that prescribes an amended or new
energy conservation standard or
prescribes no amendment or no new
standard for a type (or class) of covered
product, DOE must determine the
maximum improvement in energy
efficiency or maximum reduction in
energy use that is technologically
feasible for each type (or class) of
covered products. (42 U.S.C. 6295(p)(1))
Accordingly, in the engineering
analysis, DOE identifies the maximum
technologically feasible efficiency level
currently available on the market for oil,
electric, and weatherized gas furnaces.
DOE also defines such ‘‘max-tech’’
efficiency level, representing the
maximum theoretical efficiency that can
be achieved through the application of
all available technology options retained
from the screening analysis.13 In many
cases, the max-tech efficiency level is
not commercially available because it is
not currently economically feasible. The
max-tech levels that DOE determined
for this analysis are described in section
IV.B.1.c of this final determination.
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F. Energy Savings
1. Determination of Savings
For each efficiency level (‘‘EL’’)
evaluated, DOE projects anticipated
energy savings from application of the
EL to the oil, electric, and weatherized
gas furnace products purchased during
the 30-year period that begins in the
assumed year of compliance with
potential amended standards (2030–
2059).14 The savings are measured over
the entire lifetime of products
purchased during the 30-year analysis
period. DOE quantifies the energy
savings attributable to each EL as the
difference in energy consumption
between each standards case and the nonew-standards case. The no-newstandards case represents a projection of
energy consumption that reflects how
the market for such products would
likely evolve in the absence of amended
energy conservation standards.
DOE uses its NIA spreadsheet models
to estimate national energy savings from
potential amended standards for the
products analyzed. The NIA spreadsheet
model (described in section IV.G of this
document) calculates energy savings in
terms of site energy, which is the energy
13 In applying these design options, DOE would
only include those that are compatible with each
other that when combined, would represent the
theoretical maximum possible efficiency.
14 DOE also presents a sensitivity analysis that
considers impacts for products shipped in a nineyear period.
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directly consumed by the products at
the locations where they are used. For
electricity, DOE reports national energy
savings in terms of primary energy
savings, which is the savings in the
energy that is used to generate and
transmit the site electricity. For natural
gas, the primary energy savings are
considered to be equal to the site energy
savings. DOE also calculates national
energy savings (‘‘NES’’) in terms of fullfuel-cycle (‘‘FFC’’) energy savings. The
FFC metric includes the energy
consumed in extracting, processing, and
transporting primary fuels (i.e., coal,
natural gas, petroleum fuels), and, thus,
presents a more complete picture of the
impacts of energy conservation
standards.15 DOE’s approach is based on
the calculation of an FFC multiplier for
each of the energy types used by
covered products. Section IV.G of this
document provides more information on
FFC energy savings.
2. Significance of Savings
As discussed, a determination that
amended standards are not needed must
be based on consideration of whether
amended standards will result in
significant conservation of energy,
among other factors. (42 U.S.C.
6295(m)(1)(A) and 42 U.S.C. 6295(n)(2))
The significance of energy savings
offered by a new or amended energy
conservation standard cannot be
determined without knowledge of the
specific circumstances surrounding a
given rulemaking.16 For example, for
some covered products, most of the
energy consumption occurs during
periods of peak energy demand. The
impacts of these products on the energy
infrastructure can be more pronounced
than the impacts of products with
relatively constant demand.
Accordingly, DOE evaluates the
significance of energy savings on a caseby-case basis. The significance of energy
savings is further discussed in section
V.B.1 of this final determination.
G. Cost-Effectiveness
As discussed, a determination that
amended standards are not needed must
be based on consideration of whether
amended standards would be costeffective, among other factors. (42 U.S.C.
6295(m)(1)(A) and 42 U.S.C. 6295(n)(2))
In evaluating cost-effectiveness, EPCA
requires DOE to consider savings in
15 The FFC metric is discussed in DOE’s
statement of policy and notice of policy
amendment. 76 FR 51281 (August 18, 2011), as
amended at 77 FR 49701 (August 17, 2012).
16 The numeric threshold for determining the
significance of energy savings established in a final
rule published on February 14, 2020 (85 FR 8626,
8670) was subsequently eliminated in a final rule
published on December 13, 2021 (86 FR 70892).
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operating costs throughout the
estimated average life of the covered
product in the type (or class) compared
to any increase in the price, initial
charges, or maintenance expenses for
the covered product that are likely to
result from the standard. (42 U.S.C.
6295(n)(2)(c) and 42 U.S.C.
6295(o)(2)(B)(i)(II)) Cost-effectiveness is
also one of the factors that DOE
considers under 42 U.S.C. 6295(o)(2)(B)
in determining whether new or
amended standards are economically
justified. (42 U.S.C. 6295(o)(2)(B)(i)(II))
In determining cost-effectiveness of
potential amended standards for
covered products, DOE generally
conducts LCC and PBP analyses that
estimate the costs and benefits to users
from potential standards. Section IV.E of
this document provides more
information on the LCC and PBP
analyses conducted for this final
determination. To further inform DOE’s
consideration of the cost-effectiveness of
potential amended standards, DOE
considered the NPV of total costs and
benefits estimated as part of the NIA.
The inputs for determining the NPV of
the total costs and benefits experienced
by consumers are: (1) total annual
installed cost, (2) total annual operating
costs (energy costs and repair and
maintenance costs), and (3) a discount
factor to calculate the present value of
costs and savings. The results of this
analysis are discussed in section V.C.2
of this document.
H. Further Considerations
In determining whether a potential,
more-stringent standard is economically
justified, DOE must determine whether
the benefits of the standard exceed its
burdens. (42 U.S.C. 6295(o)(2)(B)(i)).
DOE must make this determination after
receiving comments on the proposed
standard, and by considering, to the
greatest extent practicable, the following
seven statutory factors:
(1) The economic impact of the standard
on manufacturers and consumers of the
product subject to the standard;
(2) The savings in operating costs
throughout the estimated average life of the
covered product in the type (or class)
compared to any increase in the price, initial
charges for, or maintenance expenses of the
covered product that are likely to result from
the standard;
(3) The total projected amount of energy (or
as applicable, water) savings likely to result
from the standard;
(4) Any lessening of the utility or the
performance of the covered product likely to
result from the standard;
(5) The impact of any lessening of
competition, as determined in writing by the
Attorney General, that is likely to result from
the standard;
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(6) The need for national energy and water
conservation; and
(7) Other factors the Secretary considers
relevant.
(42 U.S.C. 6295(o)(2)(B)(i)(I)–(VII))
The following sections discuss how
DOE has addressed each of these seven
factors in this final determination.
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1. Economic Impact on Manufacturers
and Consumers
In determining the impacts of a
potential new or amended standard on
manufacturers, DOE conducts an MIA.
DOE first uses an annual cash-flow
approach to determine the quantitative
impacts. This step includes both a shortterm assessment—based on the cost and
capital requirements during the period
between when a regulation is issued and
when entities must comply with the
regulation—and a long-term assessment
over a 30-year period. The industrywide impacts analyzed include: (1)
industry net present value, which
values the industry on the basis of
expected future cash flows; (2) cash
flows by year; (3) changes in revenue
and income; and (4) other measures of
impact, as appropriate. Since DOE has
determined not to amend standards for
oil, electric, and weatherized gas
furnaces, this final determination will
have no cash-flow impacts on
manufacturers. Accordingly, DOE did
not conduct an MIA for this final
determination.
For individual consumers, measures
of economic impact include the changes
in LCC and PBP associated with new or
amended standards. These measures are
discussed further in the following
section. For consumers in the aggregate,
DOE also calculates the national NPV of
the consumer costs and benefits
expected to result from particular
standards. DOE also evaluates the
impacts of potential standards on
identifiable subgroups of consumers
that may be affected disproportionately
by a standard. Since DOE has
determined not to amend standards for
oil, electric, and weatherized gas
furnaces, this final determination will
have no disproportionate impact on
identifiable subgroups of consumers.
Accordingly, DOE did not conduct a
subgroup analysis for this final
determination.
2. Savings in Operating Costs Compared
To Increase in Price
EPCA requires DOE to consider the
savings in operating costs throughout
the estimated average life of the covered
product in the type (or class) compared
to any increase in the price of, or in the
initial charges for, or maintenance
expenses of, the covered product that
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are likely to result from a standard. (42
U.S.C. 6295(m)(1); 42 U.S.C. 6295(n)(2),
and 42 U.S.C. 6295(o)(2)(B)(i)(II)) DOE
conducts this comparison in its LCC and
PBP analyses.
For its LCC and PBP analyses, DOE
assumes that consumers will purchase
the covered product in the first year of
compliance with new or amended
standards. The LCC savings for the
considered efficiency levels are
calculated relative to the case that
reflects projected market trends in the
absence of new or amended standards.
DOE’s LCC and PBP analyses are
discussed in further detail in section
IV.E of this document.
3. Energy Savings
EPCA requires DOE, in determining
the economic justification of an
amended standard, to consider the total
projected energy savings that are
expected to result directly from the
standard. (42 U.S.C. 6295(o)(2)(B)(i)(III))
As discussed in section IV.G of this
document, DOE uses the NIA
spreadsheet models to project national
energy savings that are expected to
result directly from an amended
standard.
4. Lessening of Utility or Performance of
Products
In establishing product classes and in
evaluating design options and the
impact of potential standard levels, DOE
evaluates potential standards that would
not lessen the utility or performance of
the considered product. (42 U.S.C.
6295(o)(2)(B)(i)(IV)) Since DOE has
determined not to amend standards for
oil, electric, and weatherized gas
furnaces, this final determination will
not impact the utility of such products.
5. Impact of Any Lessening of
Competition
EPCA directs DOE to consider the
impact of any lessening of competition,
as determined in writing by the
Attorney General, that is likely to result
from a standard. (42 U.S.C.
6295(o)(2)(B)(i)(V)) Since DOE has
determined not to amend standards for
oil, electric, and weatherized gas
furnaces, DOE did not transmit a copy
of its determination to the Attorney
General for anti-competitive review.
6. Need for National Energy
Conservation
DOE also considers the need for
national energy conservation in
determining whether a new or amended
standard is economically justified. (42
U.S.C. 6295(o)(2)(B)(i)(VI)) The energy
savings from the standards are likely to
provide improvements to the security
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84037
and reliability of the Nation’s energy
system. Reductions in the demand for
electricity also may result in reduced
costs for maintaining the reliability of
the Nation’s electricity system. DOE
generally conducts a utility impact
analysis to estimate how standards may
affect the Nation’s needed power
generation capacity. However, since
DOE has determined not to amend
standards for oil, electric, and
weatherized gas furnaces, DOE did not
conduct this analysis.
DOE maintains that environmental
and public health benefits associated
with the more efficient use of energy are
important to take into account when
considering the need for national energy
conservation. Amended standards are
likely to result in environmental
benefits in the form of reduced
emissions of air pollutants and
greenhouse gases associated with energy
production and use. DOE generally
conducts an emissions analysis to
estimate how amended standards may
affect these emissions. DOE also
generally estimates the economic value
of emissions reductions resulting from
an amended standard. However, since
DOE has determined not to amend
standards for oil, electric, and
weatherized gas furnaces, DOE did not
conduct this analysis.
7. Other Factors
In determining whether an energy
conservation standard is economically
justified, DOE may consider any other
factors that the Secretary deems to be
relevant. (42 U.S.C. 6295(o)(2)(B)(i)(VII))
To the extent DOE identifies any
relevant information regarding
economic justification that does not fit
into the other categories described
previously, DOE could consider such
information under ‘‘other factors.’’
IV. Methodology and Discussion of
Related Comments
The following sections of this
document address each key component
of the analyses DOE has performed for
this final determination with respect to
oil, electric, and weatherized gas
furnaces. Comments received from
interested parties are addressed in each
relevant section.
A. Market and Technology Assessment
DOE develops information in the
market and technology assessment that
provides an overall picture of the
market for the products concerned,
including the purpose of the products,
the industry structure, manufacturers,
market characteristics, and technologies
used in the products. This activity
includes both quantitative and
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qualitative assessments, based primarily
on publicly-available information. The
subjects addressed in the market and
technology assessment for this final
determination include: (1) a
determination of the scope and
identification of product classes, (2)
manufacturers and industry structure,
(3) existing efficiency programs, (4)
shipments information, (5) market and
industry trends, and (6) technologies or
design options for improving efficiency.
The key findings of DOE’s market
assessment are summarized in the
following sections.
potential from amended standards for
EFs would be minimal. Consequently,
DOE did not consider amended AFUE
standards for EFs in this rulemaking.
1. Scope of Coverage
When evaluating and establishing or
amending energy conservation
standards, DOE may establish separate
standards for a group of covered
products (i.e., establish a separate
product class) if DOE determines that
separate standards are justified based on
the type of energy used, or if DOE
determines that the product’s capacity
or other performance-related feature
justifies a different standard. (42 U.S.C.
6295(q)) In making a determination
whether a performance-related feature
justifies a different standard, DOE
considers such factors as the utility of
the feature to the consumer and other
factors DOE determines are appropriate.
(Id.)
In this case, DOE divides furnaces
into seven product classes based on fuel
type (gas, oil, or electric), whether the
furnace is weatherized or not, and
whether the furnace is designed for use
only in mobile homes or not. The
current product classes for furnaces are
(1) NWGFs, (2) MHGFs, (3) NWOFs, (4)
MHOFs, (5) WGFs, (6) WOFs, and (7)
EFs. 10 CFR 430.32(e)(1)(ii). As noted
previously, NWGFs and MHGFs are
being addressed in a separate
rulemaking process.18 Therefore, the
product classes that DOE considered for
this final determination are NWOFs,
As mentioned in section III.B of this
document, in assessing the scope of this
rulemaking, DOE relied on the
definition of ‘‘furnace’’ in 10 CFR 430.2.
Any product meeting the definition of a
‘‘furnace’’ that is also an oil, electric,
and weatherized gas furnace was
included in the scope of DOE’s analysis
for this final determination. Nonweatherized gas furnaces and mobile
home gas furnaces were considered in a
separate rulemaking.17
a. Electric Furnaces
A basic EF is composed of an electric
resistance heating element and blower
assembly. (Additionally, there are
products that include electrically
powered heat pumps, but these are
separately covered products not
addressed here.) The electric resistance
heating elements of EFs are highly
efficient, and the efficiency of these
units already approaches 100 percent.
DOE is unaware of any technology
options that can improve the efficiency
of electric furnaces, so DOE has
determined that more-stringent
standards for EFs would not be
technologically feasible. Therefore, DOE
concludes that the energy savings
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17 See Docket No. EERE–2014–BT–STD–0031,
which can be accessed at www.regulations.gov.
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b. Weatherized Oil-Fired Furnaces
DOE is not aware of any WOFs on the
market, and, therefore, DOE did not
analyze amended standards for that
product class. DOE has concluded that
because there are no WOFs on the
market, there would be no potential
energy savings from amended standards.
2. Product Classes
18 See
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MHOFs, WGFs, WOFs, and EFs.
However, for the reasons discussed in
sections IV.A.1.a and IV.A.1.b of this
document, amended energy
conservation standards were not
analyzed for EFs or WOFs.
In summary, DOE assessed amended
energy conservation standards in terms
of AFUE for the NWOF, MHOF, and
WGF product classes in this final
determination. Again, for the reasons
discussed in section III.D of this
document, DOE did not analyze new or
amended standby mode/off mode power
standards for any product classes this
time.
This final determination maintains
the product classes currently
established for oil, electric, and
weatherized gas furnaces.
3. Technology Options
DOE develops information in the
technology assessment that
characterizes the technologies and
design options that manufacturers may
use to attain higher-efficiency
performance.
In the November 2023 NOPD, DOE
identified several technology options
that would be expected to improve the
efficiency of oil and weatherized gas
furnaces in terms of AFUE, as measured
by the DOE test procedure. To develop
a list of technology options, DOE
examined the efficiency-improving
technologies used in consumer furnaces
today. These technology options
provide insight into the technological
improvements typically used to increase
the energy efficiency of consumer
furnaces.
For this final determination, DOE has
reviewed the consumer furnaces market
and confirmed that the technology
options identified in the November 2023
NOPD continue to reflect the market.
The identified technology options are
shown in Table IV.1.
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84039
TABLE IV.1—LIST OF TECHNOLOGY OPTIONS CONSIDERED FOR THIS FINAL DETERMINATION
Technology option
Description
Condensing Secondary Heat Exchanger ...........
The secondary heat exchanger allows more heat to be extracted from the flue gases before
the products of combustion exit through the flue to the vent system by condensing any
water vapor and releasing the resulting latent heat.
Improvements to the heat exchanger can be achieved by modifying baseline designs of standard furnaces to incorporate any combination of: (1) increased heat exchanger surface area,
(2) heat exchanger surface features, and/or (3) heat exchanger baffles and turbulators. Improving the heat exchanger for fossil fuel-fired furnaces can increase the rate of heat transfer from the hot combustion gases to the circulation air that is distributed to the heated
space. This improved heat transfer increases thermal efficiency and AFUE.
Two-stage and modulating combustion allow furnaces to meet heating load requirements more
precisely. When low heating load conditions exist, a two-stage or modulating furnace can
operate at a reduced input rate for an extended period of burner on-time to meet the reduced heating load. This improves comfort by reducing large fluctuations in room temperature. Because burner on-time increases, however, fuel use does not drastically decrease, so
efficiency gains are typically small.
Pulse combustion burners operate on self-sustaining resonating pressure waves that alternately rarefy the combustion chamber (drawing a fresh fuel-air mixture into the chamber)
and pressurize it (causing ignition by compression heating of the mixture to its flash point).
Pulse combustion systems feature high heat transfer rates, can self-vent, and can operate
as isolated combustion systems. Because the pulse combustion process is highly efficient,
the burners are generally used with condensing appliances.
Premix burners completely premix the primary air and fuel prior to combustion, thereby eliminating the need for secondary air. These burners allow for more precise control over the airfuel ratio, so that the level of excess air can be set for optimal performance. Premix burners
are often utilized to control production of emissions, in particular NOX. The premix burners
used in consumer furnaces on the market today are capable of achieving ‘‘ultra-low NOX’’
levels.
Burner derating (i.e., reducing burner firing rate while keeping heat exchanger geometry and
surface area the same) will increase the ratio of heat transfer surface area to energy input,
thereby increasing the AFUE.
If the jacket loss test is performed, insulation improvements would reduce jacket losses and increase AFUE. Insulation can be improved by modifying the baseline furnace design through
the use of increased jacket insulation or advanced forms of insulation.
Off-cycle (which refers to the burner off-cycle) dampers restrict the intake and exhaust airflow
through the venting system during standby mode by closing when the burner is not operating, thereby trapping residual heat in the heat exchanger. During the burner off-cycle, a
furnace can lose heat by natural convection and conduction through the combustion air inlet
and flue. Installing a damper at these points can prevent heat from escaping and minimize
off-cycle heat losses. Dampers have no effect on the steady-state performance of the furnace; however, they can reduce standby losses. The AFUE metric captures both steadystate and standby performance of the furnace, and thus any heated air that is retained in
the system during the standby mode improves the furnace’s AFUE.
Off-cycle dampers include: (1) electro-mechanical flue dampers, which are installed downstream of the heat exchanger, are activated by an external source of electricity, and open
and close immediately when combustion starts and stops, (2) electro-mechanical burner
inlet dampers, which are installed at the combustion-air inlet to the burner box and are designed to automatically close off the air passage and restrict the airflow through the heat exchanger when the burner is off.
A direct venting system consists of a pipe that provides the burner with a direct connection to
a combustion air source on the exterior of the building. This external connection allows the
furnace to utilize outdoor air for combustion, which could result in an improvement in AFUE.
Concentric venting is accomplished by running the inlet and exhaust vents concentrically. The
flue gases are exhausted through a central vent pipe, and the intake combustion air passes
through a concentric duct surrounding it. This arrangement creates a counter-flow heat exchanger that recovers some heat from the flue gases to preheat the combustion air. It provides an efficiency advantage compared to non-concentric venting systems, as the concentric vent essentially serves as a shell-in-tube heat exchanger to recover heat.
To overcome the low input limitations of conventional oil burners, Brookhaven National Laboratory developed a low-pressure, air-atomized oil burner that can operate at firing rates as
low as 0.25 gallons of oil per hour (10 kW). In addition, it can operate with low levels of excess combustion air (less than 10 percent) for lean-burning, ultra-clean combustion. A lower
level of excess air generally improves AFUE rating. This single-stage burner design is also
capable of firing fuel at high and low input rates, which are manually actuated by a switch,
allowing it to closely match the smaller heating loads of well-insulated modern homes. The
ability to derate the flame also greatly enhances the effectiveness of the heat exchanger,
which improves steady-state efficiency.
Heat Exchanger Improvements ..........................
Two-Stage and Modulating Combustion ............
Pulse Combustion ...............................................
Premix Burners ...................................................
Burner Derating ..................................................
Insulation Improvements .....................................
Off-Cycle Dampers .............................................
Direct Venting .....................................................
Concentric Venting .............................................
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Low-Pressure, Air-Atomized Oil Burner .............
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TABLE IV.1—LIST OF TECHNOLOGY OPTIONS CONSIDERED FOR THIS FINAL DETERMINATION—Continued
Technology option
Description
High-Static Oil Burner .........................................
A modification of the conventional flame retention head burner is the high-static pressure
flame retention head oil burner. These burners employ an air guide to direct air onto the optimal point on the blower wheel and a scroll insert to create high static pressure in the combustion chamber while maintaining consistent airflow. This higher pressure enables the furnace to overcome restrictive flow passages in compact, more efficient heat exchangers.
These types of burners are also able to operate at lower levels of excess air, giving them a
nearly five-percent AFUE advantage over flame retention head burners.
A delayed-action oil pump solenoid valve is installed between the oil pump and the burner
nozzle to supplement the fuel pump regulator by delaying the fuel release by 3 to 6 seconds
after the igniter and burner blower start until the oil pressure reaches the level required to
fully discharge the oil into the combustion chamber without dripping. This ensures that the
oil burns more completely. Testing at Brookhaven National Laboratory indicates that the typical efficiency benefit of delayed-action solenoid valves is expected to be less than one-percent AFUE.
Delayed-Action Oil Pump Solenoid Valve ..........
As detailed in section IV.A.5 of this
document, for each technology option
identified, DOE applies screening
criteria before considering it further in
the analysis.
4. Screening Analysis
As discussed, DOE conducts a
screening analysis to evaluate whether
to further consider each identified
technology and design option. DOE uses
the following five screening criteria to
determine which technology options are
suitable for further consideration in an
energy conservation standards
rulemaking:
(1) Technological feasibility.
Technologies that are not incorporated
in commercially-available products or
in commercially-viable, existing
prototypes will not be considered
further.
(2) Practicability to manufacture,
install, and service. If it is determined
that mass production of a technology in
commercially-available products and
reliable installation and servicing of the
technology could not be achieved on the
efficiency level, it will not be
considered further, due to the potential
for monopolistic concerns.
See 10 CFR part 430, subpart C,
appendix A, sections 6(b)(3) and 7(b).
If DOE determines that a technology
fails to meet one or more of these listed
criteria, it is excluded from further
consideration in the engineering
analysis. The following sections include
DOE’s evaluation of each technology
option against the screening analysis
criteria.
scale necessary to serve the relevant
market at the time of the projected
compliance date of the standard, then
that technology will not be considered
further.
(3) Impacts on product utility. If a
technology is determined to have a
significant adverse impact on the utility
of the product to subgroups of
consumers, or result in the
unavailability of any covered product
type with performance characteristics
(including reliability), features, sizes,
capacities, and volumes that are
substantially the same as products
generally available in the United States
at the time, it will not be considered
further.
(4) Safety of technologies. If it is
determined that a technology would
have significant adverse impacts on
health or safety, it will not be
considered further.
(5) Unique-pathway proprietary
technologies. If a technology has
proprietary protection and represents a
unique pathway to achieving a given
a. Screened-Out Technologies
Based on DOE’s research, DOE
screened out the technology options on
the basis of each screening criteria
shown in Table IV.2 from further
consideration as options to improve the
AFUE (as measured by the DOE test
procedure) of NWOFs, MHOFs, and
WGFs. The reasons for exclusion
associated with each technology are
marked in the table with an X.
Additional details about the reasons for
exclusion are discussed in this section.
TABLE IV.2—TECHNOLOGY OPTIONS SCREENED OUT
Screening criteria
(X = basis for screening out)
Excluded technology option
Applicable product class(es)
Pulse combustion .......................................
Burner derating ...........................................
Low-pressure, air-atomized oil burner ........
WGF .............................................
WGF, NWOF, MHOF ...................
NWOF, MHOF .............................
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Pulse Combustion
In contrast to natural draft and
induced draft furnaces, pulse
combustion furnaces generate positive
pressure in the heat exchanger.
Although these products are generally
safe, this could create a potential safety
problem if the heat exchanger breaches,
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Technological
feasibility
Practicability
to install,
manufacture,
and service
Impacts on
product utility
or product
availability
Adverse
impacts on
health or
safety
Uniquepathway
proprietary
technologies
........................
........................
X
........................
........................
........................
........................
X
........................
X
........................
........................
........................
........................
........................
because combustion products can
contaminate the circulation airstream.
Pulse combustion gas furnaces were
available in the United States for more
than two decades. However, they were
withdrawn from the market within the
past 20 years because manufacturers
found that competing technologies, such
as condensing secondary heat
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exchangers, cost significantly less to
manufacture and operate. In light of the
ability of furnace manufacturers to costeffectively achieve high efficiencies
without the use of pulse combustion,
the technology’s risks do not outweigh
its benefits for consumer furnace
applications. Accordingly, DOE did not
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further analyze this technology option
as part of this final determination.
Burner Derating
Because heat output rate is directly
related to burner size, burner derating
reduces the amount of heated air
available to the consumer. This
reduction in heat output rate adversely
affects the utility to consumers.
Therefore, DOE did not consider this
technology option.
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Low-Pressure, Air-Atomized Oil Burner
While tests performed at the
Brookhaven National Laboratory seem
to have successfully demonstrated
enhanced AFUE performance under the
DOE test procedure in oil boilers that
employed prototype low-pressure airatomized burners, the prototype burner
was never tested on a furnace.
Therefore, the technological feasibility
of the burner prototype for
incorporation into a residential oil-fired
furnace remains unknown, so DOE did
not consider low-pressure, air-atomized
oil burners to be a viable technology for
efficiency improvement for this final
determination.
b. Remaining Technologies
After a thorough review of each
technology, DOE concludes that all of
the remaining identified technologies
not ‘‘screened out’’ meet all of the
screening criteria. In summary, DOE
retained (i.e., did not screen out) the
technology options listed below:
• Condensing secondary heat exchanger
• Heat exchanger improvements
• Two-stage and modulating
combustion
• Premix burners
• Insulation improvements
• Off-cycle dampers
• Direct venting
• Concentric venting
• High-static oil burner
• Delayed-action oil pump solenoid
valve
DOE determined that these
technology options are technologically
feasible because they are being used or
have previously been used in
commercially-available products or
working prototypes. DOE also finds that
all of the remaining technology options
meet the other screening criteria (i.e.,
practicable to manufacture/install/
service; do not result in adverse impacts
on product utility, product availability,
health, or safety; and do not utilize
unique-pathway proprietary
technologies). DOE considers these
remaining technology options as the
basis for higher efficiency levels that
DOE could consider for potential
amended standards.
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5. Impact From Other Rulemakings
Lennox commented that
manufacturers are facing unprecedented
regulatory change elsewhere and
significant cumulative regulatory
burdens, which further supports DOE’s
determination not to increase the AFUE
efficiency standards and not to increase
standby and off mode standards for oil,
electric, and weatherized gas consumer
furnaces. (Lennox, No. 32 at pp. 3–4)
Lennox stated that the related
rulemakings include the EPA
phasedown to lower-global warming
potential (‘‘GWP’’) refrigerants, the
energy conservation standards final rule
for NWGFs/MHGFs, the National and
Regional Cold Climate Heat Pump
Specifications, the DOE energy
conservation standards for air-cooled,
three-phase air conditioners and heat
pumps below 65,000 Btu/h and aircooled, three-phase, variable refrigerant
flow (‘‘VRF’’) air conditioners and heat
pumps below 65,000 Btu/h, the DOE
test procedure for VRF systems, and the
EPA ENERGY STAR 4.0 for Light
Commercial Heating, Ventilation, and
Air Conditioning (‘‘HVAC’’). (Id. at p. 4)
AHRI commented that most of the
consumer furnace market (i.e., NWGFs)
is obligated to increase efficiency to 95percent AFUE by December 2028, which
is one step below max-tech and which
is expected to place a significant
economic burden on the industry.
(AHRI, No. 36 at p. 2)
In response, DOE notes that the
Department is not amending the energy
conservation standards for oil, electric,
and weatherized gas consumer furnaces,
and, therefore, it does not expect this
rulemaking to contribute to the
cumulative regulatory burden on
manufacturers.
B. Engineering and Cost Analysis
The purpose of the engineering
analysis is to establish the relationship
between the efficiency and
manufacturer production cost (‘‘MPC’’)
of the subject products (i.e., NWOFs,
MHOFs, and WGFs). There are two
elements to consider in the engineering
analysis: (1) the selection of efficiency
levels to analyze (i.e., the ‘‘efficiency
analysis’’), and (2) the determination of
product cost at each efficiency level
(i.e., the ‘‘cost analysis’’). In determining
the performance of higher-efficiency
products, DOE considers those
technologies and design option
combinations not eliminated by the
screening analysis. For each product
class, DOE estimates the baseline cost,
as well as the incremental cost for the
product at efficiency levels above the
baseline. The output of the engineering
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analysis is a set of cost-efficiency
‘‘curves’’ that are used in downstream
analyses (i.e., the LCC and PBP analyses
and the NIA).
DOE recently conducted an
engineering analysis to determine the
cost-efficiency relationship for oil and
weatherized gas consumer furnaced for
the November 2023 NOPD. 88 FR 83426,
83439–83446 (Nov. 29, 2023). For this
final determination, DOE analyzed cost
trends across the consumer oil and
weatherized gas furnace market as part
of the market and technology
assessment (see section IV.A of this
document) and found that oil and
weatherized gas consumer furnace
efficiencies have not changed
substantially since the NOPD analysis.
Thus, as discussed in section IV.B.1 of
this document, DOE maintained the
efficiency levels from the November
2023 NOPD in the final determination
analysis. Additionally, DOE examined
its most recent inputs to its
manufacturing cost analysis (e.g., raw
material prices, component prices, labor
rates) and found that, although MPC
values for each efficiency level may
have increased, the incremental MPCs
would not significantly change from
those in the November 2023 NOPD.
Therefore, DOE concludes that an
updated cost analysis would not impact
the results of this final determination, so
the Department is using the same
methodology and analytical results as
those described in the November 2023
NOPD engineering and cost analysis.
Further information on this analytical
methodology used in the November
2023 NOPD is presented in the
following subsections.
1. Efficiency Analysis
DOE typically uses one of two
approaches to develop energy efficiency
levels for the engineering analysis: (1)
relying on observed efficiency levels in
the market (i.e., the efficiency-level
approach), or (2) determining the
incremental efficiency improvements
associated with incorporating specific
design options to a baseline model (i.e.,
the design-option approach). Using the
efficiency-level approach, the efficiency
levels established for the analysis are
determined based on the market
distribution of existing products (in
other words, based on the range of
efficiencies and efficiency level
‘‘clusters’’ that already exist on the
market). Using the design-option
approach, the efficiency levels
established for the analysis are
determined through detailed
engineering calculations and/or
computer simulations of the efficiency
improvements from implementing
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specific design options that have been
identified in the technology assessment.
DOE may also rely on a combination of
these two approaches. For example, the
efficiency-level approach (based on
actual products on the market) may be
extended using the design-option
approach to interpolate to define ‘‘gap
fill’’ levels (to bridge large gaps between
other identified efficiency levels) and/or
to extrapolate to the ‘‘max-tech’’ level
(particularly in cases where the ‘‘maxtech’’ level exceeds the maximum
efficiency level currently available on
the market). For this final determination
analysis, DOE used the efficiency-level
approach.
a. Baseline Efficiency
For each product class, DOE generally
selects a baseline model as a reference
point for each class, and measures
anticipated changes to the product
resulting from potential energy
conservation standards against the
baseline model. The baseline model in
each product class represents the
characteristics of products typical of
that class (e.g., capacity, physical size).
Generally, a baseline model is one that
just meets current energy conservation
standards, or, if no standards are in
place, the baseline is typically the most
common or least-efficient unit on the
market.
A basic consumer gas furnace
comprises a hot surface or direct spark
ignition system, tubular in-shot burners,
a noncondensing heat exchanger, a
blower assembly (including motor and
forward-swept fan blade), a mechanical
draft combustion fan assembly, and
automatic controls. A basic consumer
oil-fired furnace comprises an
interrupted spark ignition system,
power burner, noncondensing heat
exchanger, and blower assembly. Details
and descriptions of each of these
components can be found in chapter 3
of the November 2022 Preliminary
Analysis TSD.
The identification of baseline units
requires establishing the baseline
efficiency level. In cases where there is
an existing standard, DOE typically
defines ‘‘baseline units’’ as units with
efficiencies equal to the current Federal
energy conservation standards.
However, for the MHOF product class,
DOE did not identify any currently
available units at the minimum standard
level (75-percent AFUE), and, therefore,
DOE analyzed 80-percent AFUE as the
baseline level for MHOFs, as it was the
lowest efficiency available on the
market.
In the November 2023 NOPD, DOE
used the baseline levels presented in
Table IV.3 as the baseline efficiency
AFUE levels for oil, electric, and
weatherized gas furnaces, along with the
typical characteristics of a baseline unit.
TABLE IV.3—BASELINE EFFICIENCY LEVELS
Baseline
AFUE level
(%)
Product class
NWOF .......................................................
83
MHOF .......................................................
80
WGF ..........................................................
81
Typical characteristics
—Single-stage burner.
—Electronic ignition.
—Aluminized-steel heat exchanger.
—Indoor blower fan including PSC motor * and forward-curved blower impeller
blade.
—Single-stage burner.
—Electronic ignition.
—Aluminized-steel heat exchanger.
—Indoor blower fan including PSC motor * and forward-curved blower impeller
blade.
—Direct venting system.
—Built-in evaporator coil cabinet.
—Draft inducer.
—Single-stage burner.
—Electronic ignition.
—Aluminized-steel tubular heat exchanger.
—Indoor blower fan including BPM * motor and forward-curved blower impeller
blade.
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* Consumer furnace fans incorporated into NWOFs, MHOFs, and WGFs manufactured on and after July 3, 2019 must meet fan energy rating
(‘‘FER’’) standards specified in 10 CFR 430.32(y). The blower fan motor (among other factors) can affect FER. Brushless permanent magnet
(‘‘BPM’’) motors have become the predominant motor type at the baseline AFUE levels for WGFs, and permanent split capacitor (‘‘PSC’’) motors,
which are less efficient than BPM motors, are common for NWOFs and MHOFs.
Typically, baseline units are
representative of the minimum
technology and lowest-cost product that
manufacturers can produce.
Accordingly, in the teardown analysis,
DOE examined a variety of baseline
units that incorporate the various
baseline design options for furnace
components.
As stated previously, for this final
determination, DOE used the baseline
efficiency levels as presented in the
November 2023 NOPD.
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b. Intermediate Efficiency Levels
In the November 2023 NOPD, DOE
also analyzed intermediate efficiency
levels for NWOFs and MHOFs. 88 FR
83426, 83440–83441 (Nov. 29, 2023).
However, for WGFs, DOE did not find
any models on the market between the
baseline (81-percent AFUE) and maxtech level (95-percent AFUE) and,
therefore, did not analyze any
intermediate efficiency levels for this
product class. The intermediate
efficiency levels analyzed for NWOFs
were 85-percent and 87-percent AFUE,
and the intermediate efficiency levels
analyzed for MHOFs were 83-percent
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and 85-percent AFUE. To improve
efficiency from the baseline to these
intermediate efficiency levels,
manufacturers generally increase the
surface area of the heat exchanger,
which increases the heat transfer area
and, thus, allows manufacturers to
achieve higher efficiencies. The
intermediate efficiency levels analyzed
were representative of common
efficiency levels available on the
market. DOE reviewed its own
Compliance Certification Database
(‘‘CCD’’), as well as AHRI’s product
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certification directories,19 California
Energy Commission’s database,20
manufacturer catalogs, and other
publicly-available literature to inform
its selection of intermediate efficiency
levels.
As stated previously, for this final
determination, DOE used the
intermediate efficiency levels as
presented in the November 2023 NOPD.
c. Maximum Technology (‘‘Max-Tech’’)
Efficiency Levels
As noted, EPCA requires that any new
or amended energy conservation
standard be designed to achieve the
maximum improvement in energy
efficiency that is technologically
feasible. (42 U.S.C. 6295(o)(2)(A)) As
part of its analysis, DOE identifies the
‘‘maximum available’’ efficiency level,
representing the highest efficiency unit
currently available on the market. DOE
also defines a ‘‘max-tech’’ efficiency
level, representing the maximum
theoretical efficiency that can be
achieved through the application of all
available technology options retained
from the screening analysis. In many
cases, the max-tech efficiency level is
not commercially available because it is
not currently economically feasible.
In the November 2023 NOPD, DOE
conducted an analysis of the market and
a technology assessment and researched
current product offerings to determine
the max-tech efficiency levels. 88 FR
83426, 83441 (Nov. 29, 2023). The maxtech level identified in each product
class corresponded to the highest-AFUE
furnace available on the market, which
DOE found to correspond to the
maximum technologically feasible
levels at this time. For NWOFs, DOE
identified a design that achieves a maxtech efficiency level of 96-percent
AFUE. For MHOFs, the maximum
efficiency level that DOE identified was
87-percent AFUE. For WGFs, DOE
identified a max-tech efficiency level
design that achieves 95-percent AFUE.
For WGFs and NWOFs, the max-tech
efficiency level is currently achieved by
use of a condensing secondary heat
84043
exchanger. A constant-airflow BPM
(‘‘CA–BPM’’) indoor blower motor was
also implemented as the motor design
option for the max-tech efficiency level
for NWOFs, because the only NWOF
model on the market available at this
level includes a CA–BPM motor, and it
was unclear if this level is achievable
without using a CA–BPM fan motor. For
MHOFs, the max-tech efficiency level is
currently achieved by use of a heat
exchanger with increased surface area.
As stated previously, for this final
determination, DOE used the max-tech
efficiency levels as presented in the
November 2023 NOPD.
d. Summary of Efficiency Levels
Analyzed
The AFUE efficiency levels analyzed
along with the technologies that are
expected to be used to increase energy
efficiency above the baseline efficiency
level for NWOFs, MHOFs, and WGFs
are presented in Table IV.4, Table IV.5,
and Table IV.6, respectively.
TABLE IV.4—AFUE EFFICIENCY LEVELS AND TECHNOLOGIES USED AT EACH EFFICIENCY LEVEL ABOVE BASELINE FOR
NWOFS
AFUE
(%)
Efficiency level
0—Baseline ...............................................
1 ................................................................
2 ................................................................
3—Max-tech ..............................................
Description of technologies typically incorporated
83
85
87
96
See Table IV.3 for baseline features.
Baseline EL + Increased heat exchanger area.
EL 1 + Increased heat exchanger area.
EL 2 + Addition of condensing secondary heat exchanger (and associated components, sensors, etc.) + CA–BPM motor.
TABLE IV.5—AFUE EFFICIENCY LEVELS AND TECHNOLOGIES USED AT EACH EFFICIENCY LEVEL ABOVE BASELINE FOR
MHOFS
AFUE
(%)
Efficiency level
0—Baseline ...............................................
1 ................................................................
2 ................................................................
3—Max-tech ..............................................
Description of technologies typically incorporated
80
83
85
87
See Table IV.3 for baseline features.
Baseline EL + Increased heat exchanger area.
EL 1 + Increased heat exchanger area.
EL 2 + Increased heat exchanger area.
TABLE IV.6—AFUE EFFICIENCY LEVELS AND TECHNOLOGIES USED AT EACH EFFICIENCY LEVEL ABOVE BASELINE FOR
WGFS
AFUE
(%)
Efficiency level
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0—Baseline ...............................................
1—Max-tech ..............................................
81
95
2. Cost Analysis
The cost analysis portion of the
engineering analysis is conducted using
19 AHRI’s Directory of Certified Product
Performance (Available at: www.ahridirectory.org/
Search/SearchHome) (last accessed May 6, 2024).
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Description of technologies typically incorporated
See Table IV.3 for baseline features.
Baseline EL + Addition of condensing secondary heat exchanger (and associated
components, sensors, etc.).
one or a combination of cost
approaches. The selection of cost
approach depends on a suite of factors,
including the availability and reliability
of public information, characteristics of
the regulated product, and the
availability and timeliness of
purchasing the product on the market.
20 California Energy Commission’s MAEDbs
(Available at: cacertappliances.energy.ca.gov/
Pages/Search/AdvancedSearch.aspx) (last accessed
May 6, 2024).
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The cost approaches generally used by
DOE are summarized as follows:
b Physical teardowns: Under this
approach, DOE physically dismantles
commercially-available products,
component-by-component, to develop a
detailed bill of materials for the
products.
b Catalog teardowns: In lieu of
physically deconstructing products,
DOE identifies each component using
parts diagrams (available from
manufacturer websites or appliance
repair websites, for example) to develop
the bill of materials for the product.
b Price surveys: If neither a physical
nor a catalog teardown is feasible (e.g.,
for tightly integrated products such as
fluorescent lamps, which are infeasible
to disassemble and for which parts
diagrams are unavailable), costprohibitive, or otherwise impractical
(e.g., large commercial boilers), DOE
conducts price surveys using publiclyavailable pricing data published on
major online retailer websites and/or by
soliciting prices from distributors and
other commercial channels.
In the November 2023 NOPD, DOE
conducted the cost analysis using a
combination of physical and catalog
teardowns. 88 FR 83426, 83443 (Nov.
29, 2023). DOE estimated the MPC
associated with each efficiency level to
characterize the cost-efficiency
relationship of improving consumer
furnace performance, in terms of AFUE.
The units selected for the teardown
analysis for the November 2023 NOPD
and used in this final determination
spanned a range of manufacturers and
efficiencies for commercially-available
products that are the subject of this
rulemaking. Products were selected that
have characteristics of typical products
on the market at a representative input
capacity. Based on information gathered
as part of the market and technology
assessment (see section IV.A of this
document), as well as discussions with
manufacturers, DOE determined that 80
kBtu/h and 105 kBtu/h were
representative input capacities for
WGFs and oil furnaces, respectively.
Where possible, DOE selected
teardowns at those representative
capacities. Where needed, catalog
teardowns were also conducted to
supplement the physical teardowns.
DOE estimated the manufacturing cost
for each furnace selected for teardown
by disassembling the furnace and
developing a bill of materials (‘‘BOM’’).
The resulting BOM provides the basis
for the MPC estimates for products at
various efficiency levels spanning the
full range of efficiencies from the
baseline to max-tech.
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To account for manufacturers’ nonproduction costs and profit margin, DOE
applies a non-production cost multiplier
(the manufacturer markup) to the MPC.
The resulting manufacturer selling price
(‘‘MSP’’) is the price at which the
manufacturer distributes a unit into
commerce. DOE developed an average
manufacturer markup by examining the
annual Securities and Exchange
Commission (‘‘SEC’’) 10–K reports filed
by publicly-traded manufacturers
primarily engaged in HVAC
manufacturing whose combined product
range includes oil and weatherized gas
furnaces. The manufacturer markup
estimates are consistent with the
manufacturer markups developed for a
final rule for furnace fan energy
conservation standards published in the
Federal Register on July 3, 2014. 79 FR
38130. Specifically, DOE estimates the
industry average manufacturer markup
to be 1.35 for NWOFs, 1.29 for MHOFs,
and 1.27 for WGFs.
In this final determination, DOE used
the same cost analysis as in the
November 2023 NOPD.
a. Teardown Analysis
For the November 2023 NOPD
teardown analysis, DOE used a total of
31 teardowns of consumer furnaces as
the basis for calculating industry MPCs.
The units DOE selected for teardown are
manufactured in considerable volume,
are commonly available, and have
features that DOE believes are
representative of the most common
characteristics (i.e., input capacity,
configuration, and heat exchanger type)
of each product class. As discussed
previously, most physical teardown
units had input capacities of
approximately 80 kBtu/h for WGFs or
105 kBtu/h for NWOFs and MHOFs,
which DOE considers to be
representative of those furnace product
classes. For units that were not at the
representative capacity, an adjustment
was developed to normalize all units to
the representative capacity. To the
extent possible, all major efficiency
levels and technologies were captured
in the selection of models for the
teardown analysis. WGF and oil furnace
teardowns were considered separately.
Whenever possible, DOE examined
multiple models from a given
manufacturer that capture different
design options and used them as direct
points of comparison. The teardown
selections also minimized the
incorporation of non-efficiency-related
premium features, which otherwise
could inflate the incremental
manufacturing cost of achieving higher
efficiency levels.
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For the November 2023 NOPD, DOE
examined products with a variety of
indoor blower motor technologies and
combustion systems (i.e., single-stage,
two-stage, or modulating). DOE also
examined products with PSC, constanttorque BPM (‘‘CT–BPM’’), and CA–BPM
indoor blower motors. As further
discussed in section IV.B.2.b of this
document, DOE determined the cost of
including these technologies and
applied the costs in the downstream
analyses to estimate the manufacturing
cost of going from one technology to
another with higher efficiency (e.g.,
using a CA–BPM instead of a CT–BPM,
or two-stage combustion instead of
single-stage combustion). Although such
changes are not necessarily required due
to changes in the AFUE level, DOE
included these costs to better reflect the
products available on the market such
that it represents the products expected
to be available in a scenario where the
standard were set at that level.
Due to the similarity observed in
NWOF and MHOF designs available in
the market, DOE has found that the
costs associated with increasing the
energy efficiency of MHOFs are
equivalent to the costs for NWOFs. A
MHOF teardown was used to examine
key differences between NWOFs and
MHOFs and confirmed that the MPCs of
MHOFs could be estimated based on the
NWOF teardowns. Therefore, in the
November 2023 NOPD, DOE based MPC
estimates for MHOFs at each efficiency
level analyzed largely on teardowns of
NWOFs at that efficiency level by
determining the differences between the
NWOF and MHOF product classes and
estimating the costs associated with
those differences.
b. Cost Estimation Method
In the November 2023 NOPD, DOE
assigned costs of labor, materials, and
overhead to each part, whether
purchased or produced in-house. DOE
then aggregated single-part costs into
major assemblies (e.g., packaging,
cabinet assembly, heat exchanger,
burner system/gas train, exhaust
subassembly, fan system, controls) and
summarized these costs in a spreadsheet
BOM. DOE repeated this same process
for every physical and catalog teardown
in the engineering analysis.
Analytical inputs related to
manufacturer practices and cost
structure play an important role in
estimating the final cost of a product.
DOE used inputs regarding the
manufacturing process parameters (e.g.,
equipment use, labor rates, tooling
depreciation, and cost of purchased raw
materials) to determine the value for
each furnace component. DOE collected
E:\FR\FM\18OCR4.SGM
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information on labor rates, tooling costs,
raw material prices, and other factors to
use as inputs into the cost estimates.
DOE determined values for these
parameters using internal expertise and
confidential information available to its
contractors, some of which was
obtained via confidential interviews
with manufacturers. For purchased
parts, DOE estimated the purchase price
based on volume-variable price
quotations and detailed discussions
with manufacturers and component
suppliers. DOE then summed the values
of the furnace components into
assembly costs and, finally, the total
MPC for the entire furnace.
The MPC includes material, labor,
and depreciation costs, as well as the
overhead costs associated with the
manufacturing facility. Material costs
include both raw materials and
purchased-part costs. Labor costs
include fabrication, assembly, and
indirect and overhead (burdened) labor
rates. Depreciation costs include
production equipment depreciation,
tooling depreciation, and building
depreciation. The overhead costs
associated with the manufacturing
facility include indirect process costs,
utilities, equipment and building
maintenance, and reworking of
defective parts/units.
DOE determined the costs of raw
materials based on manufacturer
interviews, quotes from suppliers, and
secondary research. Past results are
updated periodically and/or inflated to
present-day prices using indices from
resources such as MEPS International,21
PolymerUpdate,22 the U.S. Geologic
Survey (‘‘USGS’’),23 and the U.S. Bureau
of Labor Statistics (‘‘BLS’’).24 Raw
material prices for metals, such as those
of stainless steel and other sheet metals,
are estimated on the basis of five-year
averages to smooth out spikes in
demand. For other ‘‘raw’’ materials such
as plastic resins, insulation materials,
etc., DOE used prices based on current
market data (as of December 2022)
rather than a five-year average, because
non-metal raw materials have not
experienced the same level of price
volatility in recent years as metal raw
materials.
DOE characterized parts based on
whether manufacturers fabricated them
in-house or purchased them from
outside suppliers. For fabricated parts,
DOE estimated the price of intermediate
materials (e.g., tube, sheet metal) and
the cost of forming them into finished
parts. For purchased parts, DOE
estimated the purchase prices paid to
the original equipment manufacturers
(‘‘OEMs’’) of these parts, based on
discussions with manufacturers during
confidential interviews. Whenever
possible, DOE obtained price quotes
directly from the component suppliers
used by furnace manufacturers whose
products were examined in the
engineering analysis. DOE determined
that the components in Table IV.7 are
84045
generally purchased from outside
suppliers.
TABLE IV.7—PURCHASED FURNACE
COMPONENTS
Assembly
Burner/Exhaust .....
Blower ...................
Controls ................
Purchased subassemblies
Gas valve.
Spark igniter.
Draft inducer assembly.
Indoor blower fan blade.
Indoor blower fan motor.
Control boards.
Capacitors, transformers,
contactors, switches, etc.
Certain factory parameters, such as
fabrication rates, labor rates, and wages,
also affect the cost of each unit
produced. DOE factory parameter
assumptions were based on internal
expertise and manufacturer feedback.
Table IV.8 lists the factory parameter
assumptions used in the analysis. For
the engineering analysis, these factory
parameters, including production
volume, are the same at every efficiency
level. The production volume used at
each efficiency level corresponds with
the average production volume, per
manufacturer, if 100 percent of all units
manufactured were at that efficiency
level. This production volume was
estimated based on historical
shipments. These assumptions are
generalized to represent typical
production and are not intended to
model a specific factory.
khammond on DSKJM1Z7X2PROD with RULES4
TABLE IV.8—FACTORY PARAMETER ASSUMPTIONS
Parameter
Oil furnace estimate
Actual Annual Production Volume (units/year) ............................................................................
Purchased Parts Volume ..............................................................................................................
Workdays Per Year (days) ...........................................................................................................
Assembly Shifts Per Day (shifts) ..................................................................................................
Fabrication Shifts Per Day (shifts) ................................................................................................
Fabrication Labor Wages ($/h) .....................................................................................................
Assembly Labor Wages ($/h) .......................................................................................................
Length of Shift (h) .........................................................................................................................
Average Equipment Installation Cost (% of purchase price) .......................................................
Fringe Benefits Ratio ....................................................................................................................
Indirect to Direct Labor Ratio .......................................................................................................
Average Scrap Recovery Value ...................................................................................................
Worker Downtime .........................................................................................................................
Burdened Assembly Labor Wage ($/h) ........................................................................................
Burdened Fabrication Labor Wage ($/h) ......................................................................................
Supervisor Span (workers/supervisor) .........................................................................................
Supervisor Wage Premium (over fabrication and assembly wage) .............................................
5,000 units/year ..........
5,000 units/year ..........
250 ..............................
1 ..................................
2 ..................................
16 ................................
16 ................................
8 ..................................
10% .............................
50% .............................
33% .............................
30% .............................
10% .............................
24 ................................
24 ................................
25/1 .............................
30% .............................
21 For more information on MEPS International,
please visit www.meps.co.uk/ (last accessed April
15, 2024).
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Jkt 265001
22 For more information on PolymerUpdate,
please visit www.polymerupdate.com (last accessed
May 9, 2024).
23 For more information on the USGS metal price
statistics, please visit www.usgs.gov/centers/nmic/
PO 00000
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WGF estimate
500,000 units/year.
100,000 units/year.
250.
2.
2.
16.
16.
8.
10%.
50%.
33%.
30%.
10%.
24.
24.
25/1.
30%.
commodity-statistics-and-information (last accessed
May 9, 2024).
24 For more information on the BLS producer
price indices, please visit www.bls.gov/ppi/ (last
accessed May 9, 2024).
E:\FR\FM\18OCR4.SGM
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Federal Register / Vol. 89, No. 202 / Friday, October 18, 2024 / Rules and Regulations
Indoor Blower Motor Costs
As discussed in section IV.B.1.a of
this document, the baseline design for
WGFs includes a BPM motor. DOE
research suggests that the predominant
BPM indoor blower motors sold on the
market today are either a CT–BPM or a
CA–BPM design. Both types of motors
rely on electronic variable-speed motor
systems that are typically mounted in an
external chassis to the back of the
motor. CA–BPM motors utilize feedback
control to adjust torque based on
external static pressure (‘‘ESP’’) in order
to maintain a desired airflow. This
differentiates them from CT–BPM
motors, which will maintain torque and
likely decrease airflow output in
environments with high ESPs. CT–
BPMs are capable of achieving airflows
similar to CA–BPMs but are generally
less expensive. Therefore, for the
November 2023 NOPD, DOE considered
the baseline design to include a CT–
BPM motor for the WGF product class
and determined the incremental cost of
a CA–BPM motor.
DOE’s review of the market for the
November 2023 NOPD showed that PSC
motors are still being used in some
NWOFs and MHOFs, so the final MPC
results are presented based on a PSC
motor at the baseline through 87-percent
AFUE. To account for the variety of
motor technologies available on the
market, DOE determined the
incremental cost associated with use of
various types of more-efficient BPM fan
motors as compared to baseline PSC
motors for NWOFs and MHOFs.
Additionally, for NWOFs, a CA–BPM
indoor blower motor was implemented
as the motor design option for the maxtech efficiency level because the only
NWOF model on the market available at
this level includes a CA–BPM motor,
and it is unclear if this level is
achievable without a constant-airflow
fan. For the NWOF efficiency levels
below max-tech and for all MHOF
efficiency levels, DOE calculated the
additional cost to switch from a PSC
blower motor to either a CT–BPM motor
or a CA–BPM motor. As discussed in
Chapter 8 of the November 2022
Preliminary Analysis TSD, these costs
are applied in the LCC and PBP analyses
to determine the MPC of a furnace with
each motor technology in order to better
represent typical costs to consumers for
NWOFs and MHOFs. CA–BPM blower
motors are sometimes used as a utilityenhancing feature on units below the
max-tech efficiency level. The
incremental cost increases for using CT–
BPM or CA–BPM motors, as compared
to PSC motors, are outlined in Table
IV.9.
TABLE IV.9—COST INCREASES FOR BPM BLOWER MOTORS AS COMPARED TO PSC MOTORS
Input capacity
(kBtu/h)
Product class
khammond on DSKJM1Z7X2PROD with RULES4
NWOF, MHOF .............................................................................................................
WGF .............................................................................................................................
Multi-Stage Furnaces
As explained in the November 2023
NOPD (see 88 FR 83426, 83445 (Nov.
29, 2023)), the market for WGFs
contains a significant number of twostage furnaces that are rated at the same
efficiency as single-stage furnaces. DOE
believes consumers sometimes choose
to purchase two-stage products for the
additional thermal comfort offered by
furnaces with multiple stages of heating
output. As such, in order to better
represent typical costs to consumers,
DOE analyzed the cost of multiple
burner stages for WGFs. DOE
determined that oil units with multistaging were rare and, thus, not
representative of the market, so DOE did
not analyze the cost of multiple stages
for the NWOF and MHOF product
classes. Where applicable, the
additional cost to change to a two-stage
furnace includes the added cost of a
two-stage gas valve, a two-speed inducer
assembly, an additional pressure switch,
and additional controls and wiring. The
additional cost to change to a
modulating furnace includes the added
cost of a modulating gas valve, an
inducer assembly, an upgraded pressure
switch, and additional controls and
wiring. The incremental costs to
implement multi-staging in WGFs are
outlined in Table IV.10
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Incremental cost
increase for
CT–BPM
(2022$)
105
80
$30.65
37.94
Incremental cost
increase for
CA–BPM
(2022$)
$80.48
59.92
produces a cooler flame and results in
suppressed formation of NOX.26 DOE
has observed during its teardown
analysis that to achieve low-NOX
operation, manufacturers implement
low-NOX baffles. For ultralow-NOX
Incremental cost
increase for
operation, DOE used NWGF teardowns
Adder
multi-stage
to approximate the cost to implement
burners
this technology option in WGFs, as DOE
(2022$)
understands that the methodology
Two-Stage ....................
$21.07 would be the same for both product
Modulating ....................
75.36 classes. Through these teardowns of
NWGFs, DOE has observed that in order
Low-NOX and Ultralow-NOX Furnaces
to achieve ultralow-NOX operation, the
in-shot burners typically used in
Some furnaces are marketed as ‘‘lowresidential furnaces were replaced with
NOX,’’ which indicates that their NOX
emissions are less than 40 nanograms of a mesh premix burner. In addition, the
model used a variable-speed BPM
NOX per joule of useful heat energy
inducer fan motor. DOE identified an
(‘‘ng/J’’). Certain local jurisdictions
ultralow-NOX WGF on the market and
require natural gas furnaces to comply
compared the burner construction for
with NOX emissions restrictions as low
the torn-down NWGF and the ultralowas 14 ng/J,25 which is referred to as
NOX WGF. DOE found that the
‘‘ultralow-NOX.’’ A common method of
approach used for achieving ultralowreducing furnace NOX emissions is to
slightly delay the natural gas
NOX in WGFs is similar to that used in
combustion process, which in turn
NWGFs. DOE also determined that oil
units with ultralow-NOX operation were
25 Rule 1111 of the South Coast Air Quality
rare and, thus, not representative of the
Management District of Southern California
market, so the Department did not
TABLE IV.10—MULTI-STAGE BURNER
INCREMENTAL COST INCREASE AS
COMPARED
TO
SINGLE-STAGE
BURNER
currently requires that all NWGFs and MHGFs not
exceed a 14 ng/J restriction on NOX emissions. For
more information on Rule 1111, see
www.aqmd.gov/docs/default-source/rule-book/regxi/rule-1111.pdf?sfvrsn=4 (last accessed June 28,
2024).
PO 00000
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26 U.S. Environmental Protection Agency, Natural
Gas Combustion (available at www3.epa.gov/
ttnchie1/ap42/ch01/final/c01s04.pdf) (last accessed
June 28, 2024).
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analyze the cost of ultralow-NOX for the
NWOF and MHOF product classes.
Using raw material price data,
teardown data from NWGFs, and
manufacturing expertise, DOE estimated
the manufacturing cost difference
between standard NOX burners and lowNOX and ultralow-NOX burners. For
low-NOX, MPC cost values were
developed for the implementation of
low-NOX baffles in WGFs at the
representative input capacity of 80
kBtu/h. For ultralow-NOX, MPC values
were developed for the implementation
of a mesh premix burner and variablespeed BPM inducer fan (along with
other related components necessary).
The resulting MPC estimates to achieve
low-NOX and ultralow-NOX operation
are shown in Table IV.11.
In the LCC and PBP analyses (see
section IV.E of this document), DOE
estimated the fractions of furnaces that
are installed in jurisdictions that require
low-NOX or ultralow-NOX compliance
and applied these cost adders to those
fractions of furnace installations
84047
standard dimensions of a 53-foot trailer.
This cost was determined based on a
combination of full truck load freight
quotations, manufacturer feedback, and
BLS producer price indices for the
TABLE IV.11—INCREASE IN MPCS FOR ‘‘fuels and related products and power’’
LOW-NOX AND ULTRALOW-NOX WGFS grouping.27 Then, DOE examined the
average sizes of products in each
Value
product class at each efficiency and
Adder
(2022$)
capacity combination analyzed. DOE
Low-NOX ...............................
$3.10 estimated the shipping costs by
Ultralow-NOX ........................
113.68 multiplying the product volume by the
cost per cubic foot of space on the
trailer. Furnace dimensions typically do
Shipping Cost
not change as a result of increases in
Freight is not a manufacturing cost,
efficiency, and accordingly, DOE’s
but because it is a substantial cost
shipping costs show no change across
incurred by the manufacturer, DOE
efficiency levels. In determining
accounts for shipping costs separately
volumetric shipping costs, DOE also
from other costs. For the November
used manufacturer feedback regarding
2023 NOPD, DOE calculated shipping
costs based on a typical 53-foot straight- product mix on each trailer, packing
efficiency, and methods and equipment
frame trailer with a storage volume of
used to load the trailers to revise the
4,240 cubic feet.
DOE first calculated the cost per cubic shipping costs. Table IV.12 shows the
foot of space on a trailer based on a cost shipping costs for the products analyzed
of $3,643 per shipping load and the
in this rulemaking.
accordingly. The application of these
adders is discussed in more detail in
Chapter 8 of the November 2022
Preliminary Analysis TSD.
TABLE IV.12—SHIPPING COSTS PER UNIT
Representative
capacity
(kBtu/h)
Product class
WGF .................................................................................................................................................................
NWOF ..............................................................................................................................................................
MHOF ..............................................................................................................................................................
3. Cost-Efficiency Results
The results of the engineering analysis
are reported as cost-efficiency
relationships (or ‘‘curves’’) in the form
of aggregated MPCs for each product
class. The final results of the AFUE
engineering analysis are the MPCs for
WGFs, NWOFs, and MHOFs at each
efficiency level. The cost-efficiency
results are shown in tabular form in
Table IV.13 through Table IV.15 as
efficiency versus MPC and MSP. These
results include the furnace fan and
combustion system staging incorporated
into most furnace designs.
TABLE IV.13—COST-EFFICIENCY DATA
FOR WGFS WITH A CONSTANTTORQUE BPM INDOOR BLOWER
MOTOR AND A SINGLE-STAGE BURNkhammond on DSKJM1Z7X2PROD with RULES4
ER
AFUE
81 ..............
95 ..............
MPC
(2022$)
$1,412.32
1,505.40
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17:21 Oct 17, 2024
$1,793.65
1,911.85
Jkt 265001
AFUE
83
85
87
96
..............
..............
..............
..............
MPC
(2022$)
$700.73
730.94
761.16
1,334.85
MSP
(2022$)
$945.98
986.77
1,027.57
1,802.05
TABLE IV.15—COST-EFFICIENCY DATA
FOR MHOFS WITH A PSC INDOOR
BLOWER MOTOR AND A SINGLESTAGE BURNER
AFUE
80
83
85
87
MSP
(2022$)
27 U.S. Department of Labor, Bureau of Labor
Statistics, Producer Price Indices (available at:
TABLE IV.14—COST-EFFICIENCY DATA
FOR NWOFS WITH A PSC INDOOR
BLOWER MOTOR AND A SINGLESTAGE BURNER
..............
..............
..............
..............
MPC
(2022$)
$664.47
709.79
740.01
770.23
MSP
(2022$)
$857.16
915.63
954.61
993.59
DOE did not receive comments in
response to the engineering and cost
80
105
105
Frm 00021
Fmt 4701
Sfmt 4700
$55.69
19.92
19.92
analysis methodology in the November
2023 NOPD and maintains the same
methodology for the final
determination.
C. Markups Analysis
The markups analysis develops
appropriate markups (e.g., distributor
markups, retailer markups, contractor
markups) in the distribution chain and
sales taxes to convert the MSP estimates
derived in the engineering analysis to
consumer prices, which are then used in
the LCC and PBP analyses. At each step
in the distribution channel, companies
mark up the price of the product to
cover business costs and profit margin.
As part of the analysis, DOE identifies
key market participants and distribution
channels. For the subject consumer
furnaces, the main parties in the
distribution chains are: (1)
manufacturers; (2) wholesalers or
distributors; (3) retailers; (4) mechanical
contractors; (5) builders; (6)
manufactured home manufacturers, and
(7) manufactured home dealers/retailers.
For this final determination, DOE
data.bls.gov/timeseries/WPU057303?data_
tool=XGtable) (last accessed June 28, 2024).
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shipping cost
(2022$)
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khammond on DSKJM1Z7X2PROD with RULES4
maintained the same approach as in the
NOPD. DOE characterized two
distribution channel market segments to
describe how NWOFs, MHOFs, and
WGFs pass from the manufacturer to
residential and commercial
consumers: 28 (1) replacements and new
owners 29 and (2) new construction.
In the replacement and new owner
market, the primary distribution
channel for NWOFs, MHOFs, and WGFs
is characterized as follow:
Manufacturer ‰ Wholesaler ‰
Mechanical Contractor ‰ Consumer
DOE estimates that the above
distribution channel applies to the
majority of the shipments of the subject
consumer furnaces.30 As retail,
including internet sales, grew
significantly in the last five years
(previously it was negligible) and some
consumers purchase the appliance
directly and then have contractors
install it, DOE considered additional
distribution channels as follows: 31
Manufacturer ‰ Retailer ‰ Consumer
Manufacturer ‰ Retailer ‰ Mechanical
Contractor ‰ Consumer
For mobile home applications, there
is another distribution channel
considered on top of the aforementioned
channels, where the MHOF or WGF is
purchased via a mobile home specialty
retailer or dealer: 32
Manufacturer ‰ Mobile Home Specialty
Retailer/Dealer ‰ Consumer
In the new construction market, DOE
identified three primary distribution
channels that involve builders, or
manufactured home builders when
considering mobile home applications:
Manufacturer ‰ Wholesaler ‰
Mechanical Contractor ‰ Builder
→ Consumer
28 DOE estimates that five percent of WGFs and
three percent of NWOFs are installed in commercial
buildings.
29 New owners are new furnace installations in
buildings that did not previously have a NWOF,
MHOF, or WGF, or existing owners that are adding
an additional consumer furnace. They primarily
consist of households that add or switch to these
furnaces during a major remodel.
30 In the residential sector, DOE estimates that
this distribution channel is applicable to 90 percent
of the shipments for NWOFs and MHOFs and 80
percent for WGFs; in the commercial sector, it is
applied to 75 percent of NWOF and 70 percent of
WGF distributions.
31 In the residential sector, DOE estimates that
these two distribution channels combined are
applicable to five percent of the shipments for
NWOFs and MHOFs, and 15 percent for WGFs (in
mobile home applications, 10 percent of WGFs
distributed to mobile homes is assumed to go
through these channels); in the commercial sector,
they are applied to 10 percent of NWOF and 15
percent of WGF distributions.
32 DOE estimates that five percent of MHOFs and
10 percent of WGFs that go to mobile homes are
distributed through this channel.
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Manufacturer ‰ Wholesaler ‰ Builder
‰ Consumer
Manufacturer ‰ Mobile Home
Manufacturer ‰ Mobile Home
Dealer → Consumer
For both the replacements and new
owners/new construction markets, DOE
additionally considered the national
accounts or direct-from-manufacturer
distribution channel, where the
manufacturer through a wholesaler sells
directly consumers.33
Manufacturer ‰ Wholesaler (National
Account) ‰ Buyer ‰ Consumer
DOE developed baseline and
incremental markups for each actor in
the distribution chain to ultimately
determine the consumer purchase cost.
Baseline markups are applied to the
price of products with baseline
efficiency, while incremental markups
are applied to the difference in price
between baseline and higher-efficiency
models (i.e., the incremental cost
increase). The incremental markup is
typically less than the baseline markup
and is designed to maintain similar perunit operating profit before and after
new or amended standards.34
DOE did not receive comments in
response to the markups methodology
in the November 2023 NOPD and
maintains the same methodology for
this final determination.
D. Energy Use Analysis
The purpose of the energy use
analysis is to determine the annual
energy consumption of oil and
weatherized gas consumer furnaces at
different efficiencies in representative
U.S. homes and commercial buildings,
and to assess the energy savings
potential of increased oil and
weatherized gas consumer furnace
efficiency. The energy use analysis
estimates the range of energy use of the
33 The national accounts channel where the buyer
is the same as the consumer is mostly applicable
to NWOFs and WGFs installed in small to mid-size
commercial buildings, where on-site contractors
purchase equipment directly from wholesalers at
lower prices due to the large volume of equipment
purchased and perform the installation themselves.
DOE’s analysis assumes that approximately 5 and
15 percent of NWOFs and WGFs installed in the
residential and commercial sector, respectively, use
the national accounts distribution channel for
replacements. For new construction, DOE assumes
10 percent of the subject furnaces installed in the
residential sector and 20 percent installed in the
commercial sector are distributed through national
accounts.
34 Because the projected price of standardscompliant products is typically higher than the
price of baseline products, using the same markup
for the incremental cost and the baseline cost would
result in higher per-unit operating profit. While
such an outcome is possible, DOE maintains that in
markets that are reasonably competitive, it is
unlikely that standards would lead to a sustainable
increase in profitability in the long run.
PO 00000
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Fmt 4701
Sfmt 4700
subject products in the field (i.e., as the
products are actually used by
consumers). The energy use analysis
provides the basis for other analyses
DOE performed, particularly
assessments of the potential energy
savings and the savings in consumer
operating costs that could result from
adoption of amended or new standards.
DOE estimated the annual energy
consumption of oil and weatherized gas
consumer furnaces at specific energy
efficiency levels across a range of
climate zones, building characteristics,
and space heating needs. The annual
energy consumption includes the
natural gas, liquid petroleum gas
(‘‘LPG’’), oil, and electricity, as
applicable, used by the furnace.
For the November 2023 NOPD, DOE
developed a building sample based on
the Energy Information Administration’s
(‘‘EIA’s’’) 2015 Residential Energy
Consumption Survey (‘‘RECS 2015’’) 35
and 2012 Commercial Building Energy
Consumption Survey (‘‘CBECS 2012’’).36
DOE used RECS 2015-reported or
CBECS 2012-reported heating energy
consumption (based on the existing
heating system) to calculate the heating
load of each household or building. The
heating load represents the amount of
heating required to keep a housing unit
or building comfortable throughout an
average year. DOE assigned the energy
efficiency of existing systems based on
the design of the distribution systems, a
historical distribution of energy
efficiencies for NWOFs, MHOFs, and
WGFs, and data about the age of the
existing furnace. The estimation of
heating loads also required calculating
the electricity consumption of the
blower, because heat from the operation
of the blower contributes to space
heating. In addition, DOE made
adjustments based on historical weather
data, projections of building shell
efficiency, and building square footage,
as well as for homes that had secondary
heating equipment that used the same
fuel as the furnace. To complete the
analysis, DOE calculated the anticipated
energy consumption of alternative (more
energy-efficient) products if they were
to replace existing systems in each
housing unit or commercial building.
In the November 2023 NOPD, DOE
also included the electricity use of
auxiliary equipment, such as
condensate pumps and heat tape, which
35 Energy Information Administration (‘‘EIA’’),
2015 Residential Energy Consumption Survey
(RECS) (available at: www.eia.gov/consumption/
residential/data/2015) (last accessed June 28, 2024).
36 EIA, 2012 Commercial Buildings Energy
Consumption Survey (CBECS) (available at:
www.eia.gov/consumption/commercial/) (last
accessed June 28, 2024).
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are sometimes installed with higherefficiency products. The electricity
consumption of the auxiliary equipment
is added to the total electricity
consumption.
EIA recently published the microdata
for the 2020 edition of RECS.37 To
assess the impact of using RECS 2020,
DOE compared the LCC consumer
sample in the July 2022 Consumer
Furnace NOPR, which used RECS 2015,
(see 87 FR 40590, 40624 (July 7, 2022))
to the consumer sample used in the
December 2023 Consumer Furnace final
rule consumer sample, which used
RECS 2020 (see 88 FR 87502, 87547
(Dec. 18, 2023)). DOE assumed that
changes in annual energy heating use
between the two RECS editions for those
consumer furnaces (i.e., NWGFs and
MHGFs) serve as a reasonable proxy for
the relative change in oil and
weatherized gas furnace energy use. As
can be seen by comparing Table 7.4.1 of
the TSDs for that NOPR and final rule,
the reported estimated annual heating
energy consumption by region and
efficiency level is similar between the
two versions of RECS for households
with furnaces, with RECS 2020 showing
a slightly lower energy consumption.
Given in the space-heating end use for
NWGFs compared with NWOFs,
MHOFs, WOFs, WGFs, and EFs, and
given that the estimated furnace energy
use declines when updating to RECS
2020 for consumer furnaces, DOE has
concluded that updating the consumer
sample to RECS 2020 would not alter
but only strengthen the conclusions of
this final determination. Therefore, DOE
continued to use RECS 2015 as the basis
for its consumer sample, as was done in
the November 2023 NOPD.
A similar comparison of commercial
installations of oil and weather gas
furnaces found similar energy use
between CBECS 2012 used in the July
2022 Consumer Furnace NOPR (see 87
FR 40590, 40624 (July 7, 2022)) and
CBECS 2018 used in the December 2023
Consumer Furnace final rule (see 88 FR
87502, 87547 (Dec. 18, 2023)). DOE also
notes that commercial installations of
oil and weatherized gas furnaces
account for approximately five percent
or less of total installations, as show in
Table 6.2.1 of the Preliminary Analysis
TSD. Given the relatively small number
of installations in the commercial sector
relative to the residential sector, DOE
has concluded that changes between
CBECS 2012 and 2018 would not
significantly impact overall analytical
37 EIA, 2020 Residential Energy Consumption
Survey (RECS) (available at: www.eia.gov/
consumption/residential/data/2020/index.php/)
(last accessed June 11, 2024).
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conclusions. Therefore, for this final
determination, DOE continued to use
CBECS 2012 as the basis of its
commercial consumer sample, as was
done in the November 2023 NOPD.
Chapter 7 of the November 2022
Preliminary Analysis TSD provides
details on DOE’s energy use analysis for
oil and weatherized gas furnaces. DOE
did not receive comments on its energy
use analysis methodology in response to
the November 2023 NOPD.
E. Life-Cycle Cost and Payback Period
Analysis
DOE conducts LCC and PBP analyses
to evaluate the economic impacts on
individual consumers of potential
amended energy conservation standards
for oil and weatherized gas furnaces.
The effect of new or amended energy
conservation standards on individual
consumers usually involves a reduction
in operating cost and an increase in
purchase cost. DOE typically uses the
following two metrics to measure
consumer impacts:
b Life-Cycle Cost (LCC) is the total
consumer expense of operating the
product over the lifetime of that
product, consisting of total installed
cost (which includes manufacturer
selling price, distribution chain
markups, sales tax, and installation
costs) plus operating costs (e.g.,
expenses for energy use, maintenance,
and repair). To compute the operating
costs, DOE discounts future operating
costs to the time of purchase and sums
them over the lifetime of the product.
b Payback Period (PBP) is the
estimated amount of time (in years) it
takes consumers to recover the
increased purchase cost (including
installation) of a more-efficient product
through lower operating costs. DOE
calculates the PBP by dividing the
change in purchase cost at higher
efficiency levels by the change in
annual operating cost for the year that
amended or new standards are assumed
to take effect.
For any given efficiency level, DOE
measures the change in LCC relative to
the LCC in the no-new-standards case,
which reflects the estimated efficiency
distribution of the product in the
absence of new or amended energy
conservation standards. In contrast, the
PBP for a given efficiency level is
measured relative to the baseline
product.
For each considered efficiency level
in each product class, DOE calculated
the LCC and PBP for a nationally
representative set of housing units and,
where appropriate, commercial
buildings. As stated previously, DOE
developed household and commercial
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84049
building samples from the from RECS
2015 and CBECS 2012. For each sample
household or commercial building, DOE
determined the energy consumption for
the oil and weatherized gas furnaces
and the appropriate energy price. By
developing a representative sample of
households and commercial buildings,
the analysis captured the variability in
energy consumption and energy prices
associated with the use of oil and
weatherized gas furnaces.
Inputs to the LCC calculation include
the installed cost to the consumer,
operating expenses, the lifetime of the
product, and a discount rate. Inputs to
the calculation of total installed cost
include the cost of the product—which
includes MPCs, manufacturer markups,
retailer and distributor markups, and
sales taxes (where applicable)—and
installation costs. Inputs to the
calculation of operating expenses
include annual energy consumption,
energy prices and price projections,
repair and maintenance costs, product
lifetimes, and discount rates. Inputs to
the PBP calculation include the
installed cost to the consumer and firstyear operating expenses. DOE created
distributions of values for installation
cost, repair and maintenance, product
lifetime, discount rates, and sales taxes,
with probabilities attached to each
value, to account for their uncertainty
and variability.
The computer model DOE uses to
calculate the LCC relies on a Monte
Carlo simulation to incorporate
uncertainty and variability into the
analysis. The Monte Carlo simulations
randomly sample input values from the
probability distributions and product
user samples. For this proceeding, the
Monte Carlo approach is implemented
in MS Excel together with the Crystal
BallTM add-on.38 The model calculated
the LCC for products at each efficiency
level for 10,000 housing units or
commercial buildings per simulation
run. The analytical results include a
distribution of 10,000 data points
showing the range of LCC savings for a
given efficiency level relative to the nonew-standards case efficiency
distribution. In performing an iteration
of the Monte Carlo simulation for a
given consumer, product efficiency is
chosen based on its probability. If the
chosen product efficiency is greater than
or equal to the efficiency of the standard
level under consideration, the LCC
calculation reveals that a consumer is
38 Crystal BallTM is a commercially-available
software tool to facilitate the creation of these types
of models by generating probability distributions
and summarizing results within Excel (available at:
www.oracle.com/middleware/technologies/
crystalball.html) (last accessed June 11, 2024).
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not impacted by the standard level. By
accounting for consumers who are
already projected to purchase moreefficient products than the baseline
product in a given case, DOE avoids
overstating the potential benefits from
increasing product efficiency.
DOE calculated the LCC and PBP for
consumers of oil and weatherized gas
furnaces as if each were to purchase a
new product in the expected first year
of required compliance with new or
amended standards. Any amended
standards would apply to oil and
weatherized gas furnaces manufactured
five years after the date on which any
new or amended standard is published
in the Federal Register. (42 U.S.C.
6295(m)(4)(A)(ii)) Therefore, DOE used
2030 as the first year of compliance with
any amended standards.
Table IV.16 summarizes the approach
and data DOE used to derive inputs to
the LCC and PBP analyses. The
subsections that follow provide further
discussion. Details of the spreadsheet
model, and how all inputs to the LCC
and PBP analyses are applied, are
contained in chapter 8 of the November
2022 Preliminary Analysis TSD and its
appendices.
TABLE IV.16—SUMMARY OF INPUTS AND METHODS FOR THE LCC AND PBP ANALYSES *
Inputs
Source/method
Product Cost ...................................
Derived by multiplying MPCs by manufacturer and distribution chain markups and sales tax, as appropriate. Used historical data to derive a price-scaling index to project product costs.
Baseline installation cost determined with data from RS Means 2023, manufacturer literature, and expert
consultant. DOE assumed increased installation costs for condensing furnaces.
The annual energy consumption per unit at each efficiency level (see section IV.D of this document).
Variability: Based on RECS 2015 and CBECS 2012.
Natural Gas: Based on EIA’s Natural Gas Navigator data for 2022 and RECS 2015 and CBECS 2012 billing data.
Propane and Fuel Oil: Based on EIA’s State Energy Data System (‘‘SEDS’’) for 2021.
Electricity: Based on EIA’s Form 861 data for 2022 and RECS 2015 and CBECS 2012 billing data.
Variability: State energy prices determined for residential and commercial applications.
Marginal prices used for natural gas, propane, and electricity prices.
Residential and commercial prices were escalated by using EIA’s 2023 Annual Energy Outlook (AEO
2023) forecasts to estimate future energy prices. Escalation was performed at the Census Division level.
Baseline installation cost determined with data from RSMeans 2023, manufacturer literature, and expert
consultant. DOE assumed increased repair and maintenance costs for condensing furnaces.
Based on shipments data, multi-year RECS, American Housing Survey, American Home Comfort Survey
data. Average: 20.2–22.5 years.
For residential end users, approach involves identifying all possible debt or asset classes that might be
used to purchase the considered appliances or might be affected indirectly. Primary data source was the
Federal Reserve Board’s Survey of Consumer Finances. For commercial end users, DOE calculates
commercial discount rates as the weighted-average cost of capital using various financial data.
2030.
Installation Costs .............................
Annual Energy Use .........................
Energy Prices ..................................
Energy Price Trends .......................
Repair and Maintenance Costs ......
Product Lifetime ..............................
Discount Rates ................................
Compliance Date ............................
* References for the data sources mentioned in this table are provided in the sections following the table or in chapter 8 of the November 2022
Preliminary Analysis TSD. Energy price trends, product lifetimes, and discount rates are not used for the PBP calculation.
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1. Product Cost
this methodology for this final
determination.
To calculate consumer product costs,
DOE multiplied the MPCs developed in
the engineering analysis by the markups
described previously (along with sales
taxes). DOE used different markups for
baseline products and higher-efficiency
products, because DOE applies an
incremental markup to the increase in
MSP associated with higher-efficiency
products.
For the November 2023 NOPD, DOE
estimated product prices in the year of
compliance by using a least-squares
power-law fit on the inflation-adjusted,
unified price index (historical Producer
Price Index (‘‘PPI’’) data) for warm-air
furnaces from BLS spanning the time
period 1990–2018 versus cumulative
shipments.39 DOE did not receive
comments on its price learning
methodology in response to the
November 2023 NOPD and maintains
2. Installation Cost
The installation cost is the expense to
the consumer of installing the furnace,
in addition to the cost of the furnace
itself. Installation cost includes all
labor, overhead, and any miscellaneous
materials and parts needed that are
associated with the replacement of an
existing furnace or the installation of a
furnace in a new home, as well as
delivery of the new furnace, removal of
the existing furnace, and any applicable
permit fees. Higher-efficiency furnaces
may require a consumer to incur
additional installation costs.
For the November 2023 NOPD, DOE
used data from RSMeans,40
manufacturer literature, and expert
consultants to estimate the installation
cost, including labor costs, for oil and
weatherized gas furnaces. DOE’s
39 U.S. Department of Labor, Bureau of Labor
Statistics, Produce Price Indices Series ID
PCU333415333415C (available at: www.bls.gov/ppi/
) (last accessed June 28, 2024).
40 RSMeans Company Inc., RSMeans Cost Data,
Kingston, MA (2023) (available at:
www.rsmeans.com/products/online/) (last accessed
June 11, 2024).
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analysis of installation costs accounted
for regional differences in labor costs by
aggregating city-level labor rates from
RSMeans into the 50 distinct States plus
Washington, DC to match RECS 2015
and CBECS 2012 data. The installation
cost methodology accounts for all
potential installation cases, including
when a noncondensing furnace is
replaced with a condensing furnace,
with particular attention to venting
issues in replacement applications (see
descriptions that follow). The
installation cost also depends on the
furnace installation location, which
DOE determined using information from
RECS 2015 and CBECS 2012.
For NWOF replacement installations,
DOE included a number of additional
costs (‘‘adders’’) for a fraction of the
sample households that have particular
features. For noncondensing furnaces,
these additional costs included
updating flue vent connectors, vent
resizing, and chimney relining. For
condensing furnaces, these additional
costs included adding a new flue vent
(polyvinyl chloride (‘‘PVC’’)), adding
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combustion air vents for direct vent
installations (PVC), adding concealing
vent pipes for indoor installations,
addressing an orphaned water heater (by
updating flue vent connectors, vent
resizing, or chimney relining), and
removing condensate, all based on
manufacturer installation manuals and
expert consultant input. Freeze
protection (heat tape) is accounted for in
the cost of condensate removal for a
fraction of NWOFs installed in
unconditioned attics.
For WGF installations, DOE included
additional cost adders for condensing
WGFs to dispose of the condensate
created and to prevent freezing of the
condensate, as the entire product is
outdoors based on manufacturer
installation manuals, field study reports,
and expert consultant input. DOE also
accounted for a fraction of installations
in colder climates that could require
freeze protection (heat tape), a
condensate line being buried below the
frost line, or a condensate pump.
DOE did not receive comments
regarding its installation cost analysis in
response to the November 2023 NOPD.
Accordingly, DOE has maintained the
same approach for this final
determination.
For further information on the
derivation of installation costs, see
chapter 7 of the November 2022
Preliminary Analysis TSD.
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3. Annual Energy Consumption
For each sampled household or
commercial building, DOE determined
the energy consumption for oil and
weatherized gas furnaces at different
efficiency levels using the approach
described previously in section IV.D of
this document.
4. Energy Prices
Energy bills to consumers typically
include fixed costs (i.e., costs that do
not depend on consumption) and costs
that depend on the level of
consumption. To estimate the impact of
standards on consumer operating costs,
DOE calculated average energy prices,
which represent the typical cost for a
consumer to use energy, including fixed
costs, and marginal energy prices,
which represent the energy price
consumers would pay for reduced
consumption. Because marginal energy
price more accurately captures the
incremental savings associated with a
change in energy use from higher
efficiency, it provides a better
representation of incremental change in
consumer costs than average electricity
prices. DOE applied average energy
prices for the energy use of the product
purchased in the no-new-standards
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case, and marginal electricity prices for
the incremental change in energy use
associated with the other efficiency
levels considered.
For the November 2023 NOPD, DOE
derived 2022 annual residential and
commercial electricity prices by State
from EIA Form 861M data.41 DOE
obtained 2022 annual residential and
commercial natural gas prices by State
from EIA’s Natural Gas Navigator.42
DOE collected 2021 average LPG and
fuel oil prices by State from EIA’s 2021
State Energy Consumption, Price, and
Expenditures Estimates and scaled to
2022 prices using AEO 2023 data.43 To
determine monthly prices for use in the
analysis, DOE developed monthly
energy price factors for each fuel based
on long-term monthly price data.
Monthly electricity and natural gas
prices were adjusted using seasonal
marginal price factors to determine
monthly marginal electricity and natural
gas prices. These marginal energy prices
were used to determine the cost to the
consumer of the change in energy
consumed. Because marginal price data
is only available for residential
electricity and natural gas, DOE only
developed marginal monthly prices for
these fuels. For LPG and fuel oil, DOE
used average monthly prices.
To estimate energy prices in future
years, DOE multiplied the 2022 energy
prices by the projection of annual
average price changes for each State
from the Reference case in AEO 2023,
which has an end year of 2050.44 To
estimate price trends after 2050, DOE
used the average annual rate of change
in prices from 2046 through 2050. See
chapter 8 of the November 2022
Preliminary Analysis TSD for details.
To assess the impact of updated
energy price estimates, DOE compared
the energy price estimates in 2030 from
the November 2023 NOPD to the
projected estimates using updated EIA
energy price data from 2023. The results
of this comparison are presented in
Table IV.17.
41 EIA, Form EIA–861M (formerly EIA–826)
detailed data (2022) (available at: www.eia.gov/
electricity/data/eia861m/) (last accessed June 1,
2024).
42 EIA, Natural Gas Navigator (2022) (available at:
www.eia.gov/naturalgas/data.php) (last accessed
June 1, 2024).
43 EIA, 2021 State Energy Data System (2021)
(available at: www.eia.gov/state/seds/) (last
accessed June 1, 2024).
44 EIA, Annual Energy Outlook 2023 with
Projections to 2050 (available at: www.eia.gov/
forecasts/aeo/) (last accessed June 1, 2024).
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TABLE IV.17—SUMMARY OF ENERGY
PRICE COMPARISON OF 2023 EIA
DATA RELATIVE TO NOVEMBER 2023
NOPD
Energy type
Electricity ..............................
Natural Gas ..........................
LPG .......................................
Fuel Oil .................................
Percent
change in
2030 energy
price
¥20
+1
+1
¥16
Based upon this review, DOE has
determined that energy prices have
either not changed significantly, as in
the case of natural gas and LPG, or have
decreased, as in the case of electricity
and fuel oil, relative to the energy prices
used in the November 2023 NOPD.
Consequently, updating energy prices
would either have no impact on
analytical results or decrease operating
cost savings, thereby further justifying
DOE’s decision to not amend the
existing energy conservation standards
for oil and weatherized gas furnaces.
DOE did not receive comments
regarding energy prices in response to
the November 2023 NOPD. As a result,
DOE has continued to use the energy
prices from the November 2023 NOPD
in this determination.
5. Maintenance and Repair Costs
Repair costs are associated with
repairing or replacing product
components that have failed in an
appliance, whereas maintenance costs
are associated with maintaining the
operation of the product. The
maintenance and repair costs (including
labor hours, component costs, and
frequency) at each considered efficiency
level are derived based on 2023
RSMeans Facilities Maintenance and
Repair Data,45 manufacturer literature,
consultant input, and industry reports.
DOE also accounted for regional
differences in labor costs based on these
2023 RSMeans data.
DOE assumes that condensing
furnaces have a higher maintenance cost
than noncondensing furnaces, but that
this maintenance cost is the same at all
noncondensing or condensing efficiency
levels within each product class. The
additional maintenance cost for
condensing furnaces includes
maintenance tasks related to the
condensate withdrawal system (such as
condensate pump or condensate
neutralizer filter) and additional
45 RSMeans Company Inc., RSMeans Facilities
Maintenance & Repair Cost Data (2023) (available
at: www.rsmeans.com/) (last accessed June 11,
2024).
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maintenance related to the cleaning or
checking of the heat exchanger (in
particular, for condensing oil-fired
furnaces using high-sulfur fuel oil).
DOE also assumes that condensing
furnaces have a higher repair cost than
noncondensing furnaces, but the repair
cost is the same at all noncondensing or
condensing efficiency levels within
each product class.
DOE did not receive comments on its
maintenance and repair cost
methodology in response to the
November 2023 NOPD, and accordingly,
the Department has maintained the
same methodology for this final
determination.
For more details on DOE’s
methodology for calculating
maintenance and repair costs, including
all online resources reviewed, see
appendix 8E of the November 2022
Preliminary Analysis TSD.
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6. Product Lifetime
Product lifetime is the age at which an
appliance is retired from service. DOE
conducted an analysis of furnace
lifetimes based on the methodology
described in a journal paper.46 For the
November 2023 NOPD, DOE relied on
RECS 1990, 1993, 2001, 2005, 2009, and
2015.47 DOE also used the U.S. Census’s
biennial American Housing Survey
(‘‘AHS’’) from 1974 to 2021, which
surveys all housing, noting the presence
of a range of appliances.48 DOE used the
appliance age data from these surveys,
as well as the historical furnace
shipments, to generate an estimate of
the survival function. The survival
function provides a lifetime range from
minimum to maximum, as well as an
average lifetime. For oil and
weatherized gas furnaces, DOE
developed Weibull distributions
resulting in an average lifetime of 20.2
to 22.5 years (based on region).
DOE did not receive any comments on
the lifetime distributions used in the
November 2023 NOPD. As oil and
weatherized gas furnaces have not
changed significantly since the
46 Lutz, J., et al., ‘‘Using National Survey Data to
Estimate Lifetimes of Residential Appliances,’’
HVAC&R Research (2011) 17(5): p. 28 (available at:
www.tandfonline.com/doi/abs/10.1080/
10789669.2011.558166) (last accessed June 1, 2024).
47 EIA, Residential Energy Consumption Survey
(‘‘RECS’’), Multiple Years (1990, 1993, 1997, 2001,
2005, 2009, and 2015) (available at: www.eia.gov/
consumption/residential/) (last accessed June 1,
2024).
48 U.S. Census Bureau: Housing and Household
Economic Statistics Division, American Housing
Survey, Multiple Years (1974, 1975, 1976, 1977,
1978, 1979, 1980, 1981, 1983, 1985, 1987, 1989,
1991, 1993, 1995, 1997, 1999, 2001, 2003, 2005,
2007, 2009, 2011, 2013, 2015, 2017, 2019, and 2021)
(available at: www.census.gov/programs-surveys/
ahs/) (last accessed June 1, 2024).
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November 2023 NOPD, DOE maintains
the same lifetime distribution in this
final determination.
Appendix 8F of the November 2022
Preliminary Analysis TSD provides
further details on the methodology and
sources DOE used to develop the subject
furnace lifetimes.
7. Discount Rates
Finances 50 (‘‘SCF’’). Using the SCF and
other sources, DOE developed a
distribution of rates for each type of
debt and asset by income group to
represent the rates that may apply in the
year in which amended standards
would take effect. DOE assigned each
sample household a specific discount
rate drawn from one of the distributions.
For commercial end users, DOE
estimated the weighted-average cost of
capital using data from various financial
sources. The weighted-average cost of
capital is commonly used to estimate
the present value of cash flows to be
derived from a typical company project
or investment. Most companies use both
debt and equity capital to fund
investments, so their cost of capital is
the weighted average of the cost to the
firm of equity and debt financing.
DOE did not receive comments on its
discount rate distribution methodology
in response to the November 2023
NOPD, and accordingly, the Department
has maintained the same methodology
for this final determination.
See appendix 8G of the November
2022 Preliminary Analysis TSD for
further details on the development of
discount rates.
In the calculation of LCC, DOE
applies discount rates appropriate to
estimate the present value of future
expenditures and savings. DOE
estimated a distribution of discount
rates for oil and weatherized gas
furnaces based on the opportunity cost
of funds. DOE estimates discount rates
separately for residential and
commercial end users.
For residential end users, DOE applies
weighted-average discount rates
calculated from consumer debt and
asset data, rather than marginal or
implicit discount rates.49 The LCC
analysis estimates net present value
over the lifetime of the product, so the
appropriate discount rate will reflect the
general opportunity cost of household
funds, taking this timescale into
account. Given the long time horizon
modeled in the LCC analysis, the
application of a marginal interest rate
associated with an initial source of
funds is inaccurate. Regardless of the
method of purchase, consumers are
expected to continue to rebalance their
debt and asset holdings over the LCC
analysis period, based on the
restrictions consumers face in their debt
payment requirements and the relative
size of the interest rates available on
debts and assets.
To establish residential discount rates
for the LCC analysis, DOE identified all
relevant household debt or asset classes
in order to approximate a consumer’s
opportunity cost of funds related to
appliance energy cost savings. It
estimated the average percentage shares
of the various types of debt and equity
by household income group using data
from the Federal Reserve Board’s
triennial Survey of Consumer
8. Energy Efficiency Distribution in the
No-New-Standards Case
To accurately estimate the share of
consumers that would be affected by a
potential energy conservation standard
at a particular efficiency level, DOE’s
LCC analysis considered the projected
distribution (i.e., market shares) of
product efficiencies under the no-newstandards case (i.e., the case without
amended or new energy conservation
standards) in the compliance year
(2030). This approach reflects the fact
that some consumers may purchase
products with efficiencies greater than
the baseline levels, even in the absence
of new or amended standards.
For consumer furnaces, DOE had
limited historical-shipments data by
efficiency level. For NWOFs/MHOFs,
DOE reviewed market shares from
HARDI 2013–2022 data and BRG 2007–
2022 data.51 52 The shipments data are
not disaggregated between NWOFs and
49 The implicit discount rate is inferred from a
consumer purchase decision between two otherwise
identical goods with different first cost and
operating cost. It is the interest rate that equates the
increment of first cost to the difference in net
present value of lifetime operating cost,
incorporating the influence of several factors:
transaction costs, risk premiums and response to
uncertainty, time preferences, and interest rates at
which a consumer is able to borrow or lend. The
implicit discount rate is not appropriate for the LCC
analysis because it reflects a range of factors that
influence consumer purchase decisions, rather than
the opportunity cost of the funds that are used in
purchases.
50 The Federal Reserve Board, Survey of
Consumer Finances (1995, 1998, 2001, 2004, 2007,
2010, 2013, 2016, and 2019) (available at:
www.federalreserve.gov/econres/scfindex.htm) (last
accessed June 11, 2024).
51 Heating, Air-conditioning and Refrigeration
Distributors International (HARDI), DRIVE portal
(HARDI Visualization Tool managed by D+R
International until 2022), proprietary Gas Furnace
Shipments Data from 2013–2022 provided to
Lawrence Berkeley National Laboratory (LBNL).
52 BRG Building Solutions. The North American
Heating & Cooling Product Markets (2022 Edition)
(Available at: www.brgbuildingsolutions.com/
reports-insights) (last accessed June 28, 2024).
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MHOFs, but DOE assigned all
shipments data below 83-percent AFUE
to MHOFs. For WGFs, DOE had
insufficient historical shipments data by
efficiency level to develop a reliable
efficiency distribution. To cover the lack
of available shipments data, DOE
referred to CCD 53 for furnaces to
develop efficiency distributions based
on available models for WGFs.
DOE did not receive additional data
or comments on estimated market
shares in the no-new-standard case in
response to the November 2023 NOPD.
Accordingly, DOE used estimates from
the November 2023 NOPD for this final
determination.
84053
The estimated market shares for the
no-new-standards case for oil and
weatherized gas furnaces are shown in
Table IV.18 of this document. See
chapter 8 of the November 2022
Preliminary Analysis TSD for further
information on the derivation of the
efficiency distributions.
TABLE IV.18—NO-NEW-STANDARDS CASE EFFICIENCY DISTRIBUTIONS IN 2030 FOR OIL AND WEATHERIZED GAS
FURNACES
Efficiency level
NWOF .........................................................................................
Baseline ......................................................................................
1 ..................................................................................................
2 ..................................................................................................
3 ..................................................................................................
Baseline ......................................................................................
1 ..................................................................................................
2 ..................................................................................................
3 ..................................................................................................
Baseline ......................................................................................
1 ..................................................................................................
MHOF .........................................................................................
WGF ...........................................................................................
The LCC Monte Carlo simulations
draw from the efficiency distributions
and randomly assign an efficiency to the
oil and weatherized gas furnaces
purchased by each sample household
and commercial business in the no-newstandards case. The resulting percent
shares within the sample match the
market shares in the efficiency
distributions.
November 2023 NOPD, and accordingly,
the Department has maintained the
same methodology for this final
determination.
F. Shipments Analysis
The payback period is the amount of
time (expressed in years) it takes the
consumer to recover the additional
installed cost of more-efficient products,
compared to baseline products, through
energy cost savings. Payback periods
that exceed the life of the product mean
that the increased total installed cost is
not recovered in reduced operating
expenses.
The inputs to the PBP calculation for
each efficiency level are the change in
total installed cost of the product and
the change in the first-year annual
operating expenditures relative to the
baseline. DOE refers to this as a ‘‘simple
PBP’’ because it does not consider
changes over time in operating cost
savings. The PBP calculation uses the
same inputs as the LCC analysis when
deriving first-year operating costs,
except that discount rates are not
needed.
DOE did not receive comments on its
PBP calculation in response to the
DOE uses projections of annual
product shipments to calculate the
national impacts of potential amended
or new energy conservation standards
on energy use, NPV, and future
manufacturer cash flows.54 The
shipments model takes an accounting
approach, tracking market shares of
each product class and the vintage of
units in the stock. Stock accounting uses
product shipments as inputs to estimate
the age distribution of in-service
product stocks for all years. The age
distribution of in-service product stocks
is a key input to calculations of both the
NES and NPV, because operating costs
for any year depend on the age
distribution of the stock.
In response to the November 2023
NOPD, Chiafullo suggested that DOE
should avoid any regulation that would
essentially require people who currently
use natural gas in their homes to switch
to electric energy. The commenter stated
that, in the event of changes to the
energy efficiency standards for
consumer furnaces, consumers would
be faced with the prohibitive cost of
switching from gas-powered to electric
appliances, coupled with the fact that
owners of electric appliances would
53 U.S. Department of Energy Compliance
Certification Database (‘‘CCD’’) (Available at:
www.regulations.doe.gov/certification-data/) (last
accessed June 28, 2024).
54 DOE uses data on manufacturer shipments as
a proxy for national sales, as aggregate data on sales
are lacking. In general, one would expect a close
correspondence between shipments and sales.
9. Payback Period Analysis
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Distribution
(%)
Product class
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60.0
1.5
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2
3
0
96
4
need generators when the electricity is
out. (Chiafullo, No. 31 at p. 1)
In response, DOE has determined that
energy conservation standards for
standards for oil, electric, and
weatherized gas furnaces do not need to
be amended and, hence, there will be no
market impact associated with this final
determination.
DOE did not receive additional
historical shipments data to update
shipments projections in response to the
November 2023 NOPD. DOE notes that
although there may be additional
historical data available for 2023,
including an additional year of
historical data would be expected to
have a minimal impact on projected
shipments over the shipments analysis
period (2030–2059). Additionally, the
November 2023 NOPD relied on AEO
2023, which remains the most recent
available edition for AEO for many key
inputs related to future product
demand. For these reasons, DOE
continues to use shipments from the
November 2023 NOPD for this final
determination.
As discussed in the November 2023
NOPD, DOE estimates that the
shipments of NWOFs and MHOFs have
declined by more than 70 percent over
the past 20 years. 88 FR 83426, 83459
(Nov. 29, 2023). Shipments for oil
furnaces have accounted for less than 1
percent of the consumer furnaces
market over the past 10 years, and
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shipments for weatherized gas have
accounted for seven percent of the
consumer furnace market over the past
20 years. Id. Additionally, DOE
estimates shipments of both oil and
weatherized gas consumer furnaces
have been flat or declining over time. Id.
These trends have been considered as a
part of this final determination in
section V.C.4 of this document.
G. National Impact Analysis
The NIA assesses the NES and the
NPV from a national perspective of total
consumer costs and savings that would
be expected to result from new or
amended energy conservation standards
at specific efficiency levels.55
(‘‘Consumer’’ in this context refers to
consumers of the product being
regulated.) DOE calculates the NES and
NPV for the potential standard levels
considered based on projections of
annual product shipments, along with
the annual energy consumption and
total installed cost data from the energy
use and LCC analyses.56 For the present
analysis, DOE projected the energy
savings, operating cost savings, product
costs, and NPV of consumer benefits
over the lifetime of oil and weatherized
gas furnaces sold from 2030 through
2059.
DOE evaluates the impacts of new or
amended standards by comparing a case
without such standards with standardscase projections. The no-new-standards
case characterizes energy use and
consumer costs for each product class in
the absence of new or amended energy
conservation standards. For this
projection, DOE considers historical
trends in efficiency and various forces
that are likely to affect the mix of
efficiencies over time. DOE compares
the no-new-standards case with
projections characterizing the market for
each product class if DOE adopted new
or amended standards at specific energy
efficiency levels for that class. For the
standards cases, DOE considers how a
given standard would likely affect the
market shares of products with
efficiencies greater than the standard.
DOE uses a spreadsheet model to
calculate the energy savings and the
national consumer costs and savings
from each EL. Interested parties can
review DOE’s analyses by changing
various input quantities within the
spreadsheet. The NIA spreadsheet
model uses typical values (as opposed
to probability distributions) as inputs.
Table IV.19 summarizes the inputs
and methods DOE used for the NIA for
the final determination. Discussion of
these inputs and methods follows the
table. See chapter 10 of the November
2022 Preliminary Analysis TSD for
details.
TABLE IV.19—SUMMARY OF INPUTS AND METHODS FOR THE NATIONAL IMPACT ANALYSIS
Inputs
Method
Shipments .......................................
Compliance Date of Standard ........
Efficiency Trends ............................
Annual shipments from shipments model.
2030.
No-new-standards case: Based on historical data.
Standards cases: Roll-up in the compliance year and then DOE-estimated growth in shipment-weighted efficiency in all the standards cases, except max-tech.
Annual weighted-average values are a function of energy use at each EL. Incorporates projection of future
energy use based on AEO 2023 projections for heating degree days (‘‘HDD’’), cooling degree days
(‘‘CDD’’), and building shell efficiency index.
Annual weighted-average values are a function of cost at each EL.
Incorporates projection of future product prices based on historical data.
Annual weighted-average values as a function of the annual energy consumption per unit and energy
prices.
Annual weighted-average values increase for condensing levels.
Annual Energy Consumption per
Unit.
Total Installed Cost per Unit ...........
Annual Energy Cost per Unit ..........
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Repair and Maintenance Cost per
Unit.
Energy Price Trends .......................
Energy Site-to-Primary and FFC
Conversion.
Discount Rate .................................
Present Year ...................................
AEO 2023 projections (to 2050) and extrapolation after 2050.
A time-series conversion factor based on AEO 2023.
3% and 7%.
2023.
1. Product Efficiency Trends
A key component of the NIA is the
trend in energy efficiency projected for
the no-new-standards case and each of
the standards cases. Section IV.E.8 of
this document describes how DOE
developed an energy efficiency
distribution for the no-new-standards
case (which yields a shipment-weighted
average efficiency) for each of the
considered product classes for the year
of anticipated compliance with an
amended or new standard (2030).
For the standards cases, DOE used a
‘‘roll-up’’ scenario to establish the
shipment-weighted efficiency for the
year that standards are assumed to
become effective (2030). In this
scenario, the market shares of products
in the no-new-standards case that do not
meet the standard under consideration
would ‘‘roll up’’ to meet the new
standard level, and the market share of
products above the standard would
remain unchanged.
To develop standards case efficiency
trends after 2030, DOE estimated growth
in shipment-weighted efficiency in the
standards cases, except in the max-tech
standards case.
55 The NIA accounts for impacts in the United
States and U.S. territories.
56 For the NIA, DOE adjusts the installed cost data
from the LCC analysis to exclude sales tax, which
is a transfer.
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2. National Energy Savings
The NES analysis involves a
comparison of national energy
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consumption of the considered products
between each potential standards case
and the case with no new or amended
energy conservation standards. DOE
calculated the national energy
consumption by multiplying the
number of units (i.e., stock) of each
product (by vintage or age) by the unit
energy consumption (also by vintage).
DOE calculated annual NES based on
the difference in national energy
consumption for the no-new-standards
case and for each higher-efficiency
standards case. DOE estimated energy
consumption and savings based on site
energy and converted the electricity
consumption and savings to primary
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energy (i.e., the energy consumed by
power plants to generate site electricity)
using annual conversion factors derived
from AEO 2023. For natural gas and
LPG, primary energy consumption is the
same as site energy consumption.
Cumulative energy savings are the sum
of the NES for each year over the
timeframe of the analysis.
Use of higher-efficiency products is
sometimes associated with a direct
rebound effect, which refers to an
increase in utilization of the product
due to the increase in efficiency. In the
November 2023 NOPD, DOE applied a
rebound effect of 15 percent for
residential applications by reducing the
site energy savings (and the associated
primary and FFC energy savings) for oil
and weatherized gas furnaces. However,
for commercial applications, DOE
applied no rebound effect in order to be
consistent with other recent standards
rulemakings.
DOE did not receive comments on
rebound in response to the November
2023 NOPD. Accordingly, DOE has
maintained the same approach for this
final determination.
In 2011, in response to the
recommendations of a committee on
‘‘Point-of-Use and Full-Fuel-Cycle
Measurement Approaches to Energy
Efficiency Standards’’ appointed by the
National Academy of Sciences, DOE
announced its intention to use FFC
measures of energy use and greenhouse
gas and other emissions in the NIAs and
emissions analyses included in future
energy conservation standards
rulemakings. 76 FR 51281 (August 18,
2011). After evaluating the approaches
discussed in the August 18, 2011 notice,
DOE published a statement of amended
policy in which DOE explained its
determination that EIA’s National
Energy Modeling System (‘‘NEMS’’) is
the most appropriate tool for its FFC
analysis and its intention to use NEMS
for that purpose. 77 FR 49701 (August
17, 2012). NEMS is a public domain,
multi-sector, partial equilibrium model
of the U.S. energy sector 57 that EIA uses
to prepare its Annual Energy Outlook.
The FFC factors incorporate losses in
production and delivery in the case of
natural gas (including fugitive
emissions) and additional energy used
to produce and deliver the various fuels
used by power plants. The approach
used for deriving FFC measures of
energy use and emissions is described
57 For more information on NEMS, refer to The
National Energy Modeling System: An Overview
May 2023, DOE/EIA (May 2023) (Available at:
www.eia.gov/outlooks/archive/0581(2023).pdf (last
accessed July 22, 2024).
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in appendix 10B of the November 2022
Preliminary Analysis TSD.
The Joint Advocates commented that
because the annual operating costs for
baseline NWOFs exceed $2,000 and
NWOFs have an outsized impact on
greenhouse gas emissions, improved
standards for NWOFs are particularly
important for improving energy
affordability and contributing to
decarbonization goals. (Joint Advocates,
No. 34 at p. 2)
In response, DOE notes that NWOF
shipments have declined by more than
70 percent over the past 20 years and
are likely to continue to decrease over
the analysis period. Given the projected
declining market for NWOFs, their
contribution to greenhouse gas
emissions is likewise projected to
decrease over the analysis period in the
absence of standards. Furthermore, DOE
notes that, given the small role of oil
furnaces in the overall furnace market
and their low sales volume relative to
the consumer boiler and consumer
water heater markets, manufacturers
faced with amended standards may
deprioritize updates for these product
classes and instead choose to exit the
market. Although the existing oil-fired
furnace market currently has a diversity
of competitors, the loss of a few
manufacturers could lead to shifts in
market competition and availability of
products that cover the full range of
capacities. Such scenario may impact
consumer’s ability to obtain a suitable
replacement for a failed NWOF.
3. Net Present Value Analysis
The inputs for determining the NPV
of the total costs and benefits
experienced by consumers are: (1) total
annual installed cost; (2) total annual
operating costs (which include energy
costs and repair and maintenance costs),
and (3) a discount factor to calculate the
present value of costs and savings. DOE
calculates net savings each year as the
difference between the no-newstandards case and each standards case
in terms of total savings in operating
costs versus total increases in installed
costs. DOE calculates operating cost
savings over the lifetime of each product
shipped during the projection period.
As discussed in section IV.E.1 of this
document, DOE developed oil and
weatherized gas furnaces price trends
based on historical PPI data and
cumulative shipments. DOE applied the
same trends to project prices for each
product class at each considered
efficiency level. By 2059, which is the
end date of the projection period, the
average oil and weatherized gas furnace
price is projected to drop 17 percent
relative to 2022. DOE’s projection of
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84055
product prices is described further in
chapter 10 of the November 2022
Preliminary Analysis TSD.
The operating cost savings are energy
cost savings minus any repair and
maintenance cost increases. Energy cost
savings are calculated using the
estimated energy savings in each year
and the projected price of the
appropriate form of energy. To estimate
energy prices in future years, DOE
multiplied the national-average energy
prices by the projection of annual
national-average residential (or
commercial, as appropriate) energy
price changes in the AEO 2023
Reference case, which has an end year
of 2050. To estimate price trends after
2050, DOE used the average annual rate
of change in prices from 2046 through
2050. Repair and maintenance cost for
each of the efficiency levels is
calculated in the LCC, and repair and
maintenance cost increases are
calculated as the repair and
maintenance cost differential between
efficiency levels.
In calculating the NPV, DOE
multiplies the net savings in future
years by a discount factor to determine
their present value. For this final
determination, DOE estimated the NPV
of consumer benefits using both a 3percent and a 7-percent real discount
rate. DOE uses these discount rates in
accordance with guidance provided by
the Office of Management and Budget
(‘‘OMB’’) to Federal agencies on the
development of regulatory analysis.58
The discount rates for the determination
of NPV are in contrast to the discount
rates used in the LCC analysis, which
are designed to reflect a consumer’s
perspective. The 7-percent real value is
an estimate of the average before-tax rate
of return to private capital in the U.S.
economy. The 3-percent real value
represents the ‘‘social rate of time
preference,’’ which is the rate at which
society discounts future consumption
flows to their present value.
V. Analytical Results and Conclusions
The following section addresses the
results from DOE’s analyses with
respect to the considered energy
conservation standards for oil and
weatherized gas furnaces. It addresses
the efficiency levels (‘‘ELs’’) examined
by DOE (see section IV.B.1 of this
58 U.S. Office of Management and Budget,
Circular A–4: Regulatory Analysis (Available at:
www.whitehouse.gov/omb/information-foragencies/circulars) (last accessed June 11, 2024).
DOE used the prior version of Circular A–4
(September 17, 2003) in accordance with the
effective date of the November 9, 2023 version
(Available at: www.whitehouse.gov/wp-content/
uploads/legacy_drupal_files/omb/circulars/A4/a4.pdf) (last accessed June 11, 2024).
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document) and the projected impacts of
each of these levels if adopted as energy
conservation standards for the subject
oil and weatherized gas furnaces.
Additional details regarding DOE’s
analyses are contained in the November
2022 Preliminary Analysis TSD
supporting this document.
A. Economic Impacts on Individual
Consumers
DOE analyzed the economic impacts
on oil and weatherized gas furnace
consumers by looking at the effects that
potential amended energy conservation
standards at each EL would have on the
LCC and PBP. This approach allowed
DOE to assess the potential standards’
cost-effectiveness (i.e., the savings in
operating costs throughout the
estimated average life of oil and
weatherized gas furnaces compared to
any increase in the price of, or in the
initial charges for, or maintenance
expenses of, oil and weatherized gas
furnaces which are likely to result from
the imposition of a standard). These
analyses are discussed in the following
sections.
In general, higher-efficiency products
can affect consumers in two ways: (1)
purchase price increases, and (2) annual
operating costs decrease. Inputs used for
calculating the LCC and PBP include
total installed costs (i.e., product price
plus installation costs), and operating
costs (i.e., annual energy use, energy
prices, energy price trends, repair costs,
and maintenance costs). The LCC
calculation also uses product lifetime
and a discount rate. Chapter 8 of the
November 2022 Preliminary Analysis
TSD provides detailed information on
the LCC and PBP analyses.
Table V.1 through Table V.6 show the
average LCC and PBP results for the ELs
considered for each product class of oil
and weatherized gas furnaces. In the
first of each pair of tables, the simple
payback is measured relative to the
baseline level. In the second table, the
impacts are measured relative to the
efficiency distribution in the no-newstandards case in the compliance year.
The LCC and PBP results for oil and
weatherized gas furnaces include both
residential and commercial users.
Because some consumers purchase
products with higher efficiency in the
no-new-standards case, the average
savings are less than the difference
between the average LCC of the baseline
product and the average LCC at each EL.
The savings refer only to consumers
who are affected by a standard at a given
EL. Those who already purchase a
product with efficiency at or above a
given EL are not affected. Consumers for
whom the LCC increases at a given EL
experience a net cost.
TABLE V.1—AVERAGE LCC AND PBP RESULTS FOR NWOFS
Average costs
(2022$)
Simple
payback
(years)
Efficiency level
Installed cost
Baseline ...................................................
1 ...............................................................
2 ...............................................................
3 ...............................................................
First year’s
operating cost
Lifetime
operating cost
2,132
2,086
2,043
1,920
32,211
31,528
30,876
29,212
4,333
4,392
4,451
5,898
LCC
36,544
35,920
35,327
35,110
........................
1.3
1.3
7.4
Average
lifetime
(years)
22.2
22.2
22.2
22.2
Note: The results for each EL are calculated assuming that all consumers use products at that efficiency level. The PBP is measured relative
to the baseline product.
TABLE V.2—AVERAGE LCC SAVINGS RELATIVE TO THE NO-NEW-STANDARDS CASE FOR NWOFS
Life-cycle cost savings
Efficiency level
Average LCC savings *
(2022$)
1 ...............................................................................................................................................
2 ...............................................................................................................................................
3 ...............................................................................................................................................
Percentage of
consumers that
experience net cost
(%)
608
820
1015
0.5
1.4
37.0
Note: The savings represent the average LCC for affected consumers.
TABLE V.3—AVERAGE LCC AND PBP RESULTS FOR MHOFS
Average costs
(2022$)
Simple
payback
(years)
Efficiency level
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Installed cost
Baseline ...................................................
1 ...............................................................
2 ...............................................................
3 ...............................................................
First year’s
operating cost
Lifetime
operating cost
1,142
1,107
1,085
1,063
17,913
17,371
17,030
16,705
3,377
3,465
3,523
3,581
LCC
21,290
20,836
20,553
20,286
........................
2.5
2.5
2.6
Average
lifetime
(years)
22.6
22.6
22.6
22.6
Note: The results for each EL are calculated assuming that all consumers use products at that efficiency level. The PBP is measured relative
to the baseline product.
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TABLE V.4—AVERAGE LCC SAVINGS RELATIVE TO THE NO-NEW-STANDARDS CASE FOR MHOFS
Life-cycle cost savings
Efficiency level
Average LCC savings *
(2022$)
1 ...............................................................................................................................................
2 ...............................................................................................................................................
3 ...............................................................................................................................................
Percentage of
consumers that
experience net cost
(%)
452
724
971
0.8
0.9
1.0
Note: The savings represent the average LCC for affected consumers.
TABLE V.5—AVERAGE LCC AND PBP RESULTS FOR WGFS
Average costs
(2022$)
Simple
payback
(years)
Efficiency level
Installed cost
Baseline ...................................................
1 ...............................................................
First year’s
operating cost
Lifetime
operating cost
471
433
7,215
6,698
5,533
5,822
LCC
12,748
12,519
Average
lifetime (years)
........................
7.5
20.6
20.6
Note: The results for each EL are calculated assuming that all consumers use products at that efficiency level. The PBP is measured relative
to the baseline product.
TABLE V.6—AVERAGE LCC SAVINGS RELATIVE TO THE NO-NEW-STANDARDS CASE FOR WGFS
Life-cycle cost savings
Efficiency level
Average LCC Savings *
(2022$)
..................................................................................................................................................
1 ...............................................................................................................................................
........................................
223
Percentage of
consumers that
experience net cost
(%)
40.4
Note: The savings represent the average LCC for affected consumers.
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In response to the November 2023
NOPD, Lennox agreed with DOE’s
conclusion that more-stringent
efficiency levels would cause many
consumers to have net costs. (Lennox,
No. 32 at p. 3) Lennox stated that the
long payback period and high
percentage of consumers with net costs
support the idea that amended
standards are not justified for
weatherized gas furnaces. (Id.) In
contrast, the Joint Advocates
commented that the potential utility bill
savings resulting from updated
standards would particularly benefit
low-income households and that DOE’s
proposed determination to refrain from
updating the standards is potentially
sacrificing millions of dollars in
consumer savings. (Joint Advocates, No.
34 at p. 2)
As required by EPCA, DOE’s
determination considers whether
amended standards would result in
significant conservation of energy, be
technologically feasible, and be costeffective. (42 U.S.C. 6295(m)(1)(A) and
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42 U.S.C. 6295(n)(2)) Additionally, DOE
can only propose an amended standard
if it is, among other things,
economically justified. (42 U.S.C.
6295(m)(1)(B); 42 U.S.C. 6295(o)(2)(A))
For these product classes, DOE expects
that manufacturers would need to make
significant investments in developing
new model lines for the subject furnaces
in order to meet more-stringent,
amended standards. Although this
analysis finds positive LCC savings at
the considered ELs, given the relatively
small market for oil and weatherized gas
furnaces and declining shipments, DOE
expects that such savings are unlikely to
be realized because manufacturers may
exit the market in response to amended
standards, thereby resulting in certain
products or capacities becoming
unavailable to consumers.
Consequently, DOE has determined that
it is unable to conclude that amended
energy conservation standards for oilfired furnaces and weatherized gas
furnaces would be economically
justified.
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B. National Impact Analysis
This section presents DOE’s estimates
of the NES and the NPV of consumer
benefits that would result from each of
the ELs considered as potential
amended standards.
1. National Energy Savings
To estimate the energy savings
attributable to potential amended energy
conservation standards for oil and
weatherized gas furnaces, DOE
compared their energy consumption
under the no-new-standards case to
their anticipated energy consumption
under each EL. The savings are
measured over the entire lifetime of
products purchased during the 30-year
period that begins in the year of
anticipated compliance with amended
standards (2030–2059).
Table V.8 presents DOE’s projections
of the national energy savings for each
EL considered for the analysis. The
savings were calculated using the
approach described in section IV.G.2 of
this document.
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TABLE V.7—CUMULATIVE NATIONAL ENERGY SAVINGS FOR OIL AND WEATHERIZED GAS FURNACES; 30 YEARS OF
SHIPMENTS (2030–2059)
Efficiency level
Product class
1
2
3
FFC Energy Savings (quads)
Non-Weatherized Oil Furnace .....................................................................................................
Mobile Home Non-Weatherized Oil Furnace ..............................................................................
Weatherized Gas Furnace ...........................................................................................................
OMB Circular A–4 59 requires
agencies to present analytical results,
including separate schedules of the
monetized benefits and costs that show
the type and timing of benefits and
costs. Circular A–4 also directs agencies
to consider the variability of key
elements underlying the estimates of
benefits and costs. For this final
determination, DOE undertook a
sensitivity analysis using nine years,
rather than 30 years, of product
shipments. The choice of a nine-year
period is a proxy for the timeline in
EPCA for the review of certain energy
conservation standards and potential
revision of and compliance with such
revised standards.60 The review
timeframe established in EPCA is
generally not synchronized with the
product lifetime, product manufacturing
cycles, or other factors specific to oil
and weatherized gas furnaces. Thus,
such results are presented for
0.004
0.0004
0.66
0.01
0.001
........................
0.05
0.001
........................
informational purposes only and are not
indicative of any change in DOE’s
analytical methodology. The NES
sensitivity analysis results based on a
nine-year analytical period are
presented in Table V.9. The impacts are
counted over the lifetime of oil and
weatherized gas furnace products
purchased during the period of 2030–
2038.
TABLE V.8—CUMULATIVE NATIONAL ENERGY SAVINGS FOR OIL AND WEATHERIZED GAS FURNACES; 9 YEARS OF
SHIPMENTS (2030–2038)
Efficiency level
Product class
1
2
3
FFC Energy Savings (quads)
Non-Weatherized Oil Furnace .....................................................................................................
Mobile Home Non-Weatherized Oil Furnace ..............................................................................
Weatherized Gas Furnace ...........................................................................................................
In response to the November 2023
NOPD, Lennox commented that the
energy savings for the furnace categories
addressed by the NOPD would not be
significant. (Lennox, No. 32 at p. 3)
2. Net Present Value of Consumer Costs
and Benefits
DOE estimated the cumulative NPV of
the total costs and savings for
consumers that would result from the
ELs considered for oil and weatherized
gas furnaces. In accordance with OMB
0.002
0.0002
0.20
0.01
0.0004
........................
0.02
0.001
........................
Circular A–4, DOE calculated NPV
using both a 7-percent and a 3-percent
real discount rate. Table V.10 shows the
consumer NPV results with impacts
counted over the lifetime of products
purchased during the period of 2030–
2059.
TABLE V.9—CUMULATIVE NET PRESENT VALUE OF CONSUMER BENEFITS FOR OIL AND WEATHERIZED GAS FURNACES; 30
YEARS OF SHIPMENTS (2030–2059)
Discount rate
Efficiency level
(EL)
Product class
1
I
2
I
3
billion 2022$
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3% ..........................................
Non-Weatherized Oil Furnace ................................................
59 U.S. Office of Management and Budget,
Circular A–4: Regulatory Analysis (Available at:
www.whitehouse.gov/omb/information-foragencies/circulars) (last accessed June 11, 2024).
DOE used the prior version of Circular A–4 (Sept.
17, 2003) in accordance with the effective date of
the November 9, 2023 version (Available at:
www.whitehouse.gov/wp-content/uploads/legacy_
drupal_files/omb/circulars/A4/a-4.pdf) (last
accessed June 11, 2024).
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60 EPCA requires DOE to review its standards at
least once every six years, and requires, for certain
products, a three-year period after any new
standard is promulgated before compliance is
required, except that in no case may any new
standards be required within six years of the
compliance date of the previous standards. (42
U.S.C. 6295(m)) If DOE makes a determination that
amended standards are not needed, it must conduct
a subsequent review within three years following
such a determination. As DOE is evaluating the
need to amend the standards, the sensitivity
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0.06
I
0.20
I
0.20
analysis is based on the review timeframe
associated with amended standards. While adding
a six-year review to the three-year compliance
period adds up to nine years, DOE notes that it may
undertake reviews at any time within the six-year
period and that the three-year compliance date may
yield to the six-year backstop. A nine-year analysis
period may not be appropriate given the variability
that occurs in the timing of standards reviews and
the fact that for some products, the compliance
period is five years rather than three years.
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84059
TABLE V.9—CUMULATIVE NET PRESENT VALUE OF CONSUMER BENEFITS FOR OIL AND WEATHERIZED GAS FURNACES; 30
YEARS OF SHIPMENTS (2030–2059)—Continued
Discount rate
Efficiency level
(EL)
Product class
1
2
3
billion 2022$
7% ..........................................
Mobile Home Non-Weatherized Oil Furnace ..........................
Weatherized Gas Furnace ......................................................
Non-Weatherized Oil Furnace ................................................
Mobile Home Non-Weatherized Oil Furnace ..........................
Weatherized Gas Furnace ......................................................
The NPV results based on the
aforementioned nine-year analytical
period are presented in Table V.11 of
this document. The impacts are counted
over the lifetime of oil and weatherized
gas furnace products purchased during
the period of 2030–2038. As mentioned
previously, such results are presented
0.01
1.88
0.02
0.002
0.45
0.01
........................
0.08
0.003
........................
0.01
........................
0.03
0.005
........................
for informational purposes only and are
not indicative of any change in DOE’s
analytical methodology or decision
criteria.
TABLE V.10—CUMULATIVE NET PRESENT VALUE OF CONSUMER BENEFITS FOR OIL AND WEATHERIZED GAS FURNACES; 9
YEARS OF SHIPMENTS (2030–2038)
Discount rate
Efficiency level
(EL)
Product class
1
2
3
billion 2022$
3% ..........................................
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7% ..........................................
Non-Weatherized Oil Furnace ................................................
Mobile Home Non-Weatherized Oil Furnace ..........................
Weatherized Gas Furnace ......................................................
Non-Weatherized Oil Furnace ................................................
Mobile Home Non-Weatherized Oil Furnace ..........................
Weatherized Gas Furnace ......................................................
0.03
0.003
0.67
0.02
0.002
0.22
0.11
0.01
........................
0.05
0.003
........................
0.12
0.01
........................
0.02
0.004
........................
C. Final Determination
1. Technological Feasibility
2. Cost-Effectiveness
As discussed previously, in order to
make a final determination that the
energy conservation standards for oil,
electric, and weatherized gas furnaces
do not need to be amended, EPCA
requires that DOE analyze whether
amended standards would result in
significant conservation of energy, be
technologically feasible, and be costeffective. (42 U.S.C. 6295(m)(1)(A) and
42 U.S.C. 6295(n)(2)) An evaluation of
cost-effectiveness requires DOE to
consider savings in operating costs
throughout the estimated average life of
the covered product in the type (or
class) compared to any increase in the
price, initial charges, or maintenance
expenses for the covered product that
are likely to result from the standard.
(42 U.S.C. 6295(n)(2) and 42 U.S.C.
6295(o)(2)(B)(i)(II)) The criteria
considered under 42 U.S.C.
6295(m)(1)(A) and the additional
analysis relating to economic
justification are discussed in the
paragraphs that follow.
EPCA requires that DOE consider
whether amended energy conservation
standards for oil, electric, and
weatherized gas furnaces would be
technologically feasible. (42 U.S.C.
6295(m)(1)(A) and 42 U.S.C.
6295(n)(2)(B)) DOE has determined that
technology options are available that
can improve the efficiency of oil and
weatherized gas furnaces. These
technology options are being used in
commercially-available oil and
weatherized gas furnaces and, therefore,
are technologically feasible. (See section
IV.A.4 of this document for further
information.) Hence, DOE has
determined that amended energy
conservation standards for oil and
weatherized gas furnaces would be
technologically feasible. However, as
discussed in section IV.A.3 of this
document, DOE is not aware of any
technology options that would improve
the efficiency of electric furnaces.
Therefore, DOE has determined that
amended energy conservation standards
for electric furnaces are not
technologically feasible.
EPCA requires DOE to consider
whether amended energy conservation
standards for the subject furnaces would
be cost-effective through an evaluation
of the savings in operating costs
throughout the estimated average life of
the covered product compared to any
increase in the price of, or in the initial
charges for, or maintenance expenses of,
the covered product that are likely to
result from an amended standard. (42
U.S.C. 6295(m)(1)(A); 42 U.S.C.
6295(n)(2)(C); and 42 U.S.C.
6295(o)(2)(B)(i)(II)) DOE conducted an
LCC analysis to estimate the net costs/
benefits to users from increased
efficiency in the considered oil and
weatherized gas furnace product classes.
As shown in Table V.1 through Table
V.6, for all product classes, all the
considered efficiency levels result in
positive LCC savings, with the
percentage of consumers experiencing
net cost ranging from 0.5 percent at EL
1 to 37 percent at max-tech for NWOFs,
approximately 1 percent at all ELs for
MHOFs, and 40 percent at the only
considered efficiency level for WGFs.
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DOE then aggregated the results from
the LCC analysis to estimate the NPV of
the total costs and benefits experienced
by the Nation. (See results in Table V.10
and Table V.11 of this document) As
noted, the inputs for determining the
NPV are: (1) total annual installed cost;
(2) total annual operating costs (energy
costs and repair and maintenance costs),
and (3) a discount factor to calculate the
present value of costs and savings.
3. Significant Conservation of Energy
EPCA also requires that DOE consider
whether amended energy conservation
standards for the subject furnaces would
result in significant conservation of
energy. (42 U.S.C. 6295(m)(1)(A) and 42
U.S.C. 6295(n)(2)(A))
To estimate the energy savings
attributable to potential amended
standards for oil and weatherized gas
furnaces, DOE compared their energy
consumption under the no-newstandards case to their anticipated
energy consumption under each
potential standard level. The savings are
measured over the entire lifetime of
products purchased in the 30-year
period that begins in the year of
anticipated compliance with amended
standards (2030–2059).
As shown in Table V.8, DOE estimates
that amended standards would results
in FFC energy savings of 0.004 quads at
EL 1 to 0.05 quads at max-tech level for
NWOFs, 0.0004 quads at EL 1 to 0.001
quads at max-tech level for MHOFs, and
0.66 quads at EL 1 (max-tech level) for
WGFs, over a 30-year analysis period
(2030–2059).
4. Further Considerations
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a. Oil Furnaces
As discussed in section IV.F of this
document, DOE estimates that the
shipments of NWOFs and MHOFs have
declined by more than 70 percent over
the past 20 years and only accounted for
less than 1 percent of the overall
consumer furnace market in the past 10
years. DOE considered this declining
trend and the small market share for oil
furnaces in the furnace shipments
model and projected that the shipments
of NWOFs and MHOFs will continue to
decline over the analysis period (i.e.,
2030–2059). DOE also considered that
the shipments of NWOFs and MHOFs
could decline faster than current
projections, which may lead to further
reductions in energy savings from
potential amended standards.
As the oil furnace market has
contracted, the industry has seen
consolidation. DOE estimates there were
11 OEMs of NWOFs selling into the U.S.
market at the time of the June 2011 DFR
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that set current standard levels for oil
furnaces. Since then, manufacturers
have merged, been acquired, and left the
market. Currently there are seven OEMs
of NWOFs selling into the U.S. market.
DOE estimated the NWOF market to be
approximately 36,000 units per year and
the MHOF market to be approximately
2,000 units per year in 2023. These
products together are less than 1 percent
of the overall U.S. residential furnace
market, which is approximately 4.2
million shipments per year in 2023. The
size of the market could make cost
recovery challenging for manufacturers.
With the small market size and
continued trend of diminishing sales,
the timeframe for recouping investments
may be longer than acceptable for
manufacturers. Given the small role of
oil furnaces in the overall furnace
market and the low sales relative to the
consumer boiler and consumer water
heater markets, manufacturers may
deprioritize updates for these product
classes. The existing oil-fired furnace
market currently has a diversity of
competitors; however, the loss of a few
manufacturers could lead to shifts in
market competition.
b. Weatherized Gas Furnaces
DOE estimates that the shipments of
WGFs have been approximately 0.35
million per year for the past 10 years
and accounted for approximately 7
percent of the overall consumer furnace
market over the past 20 years, as stated
in section IV.F of this document. DOE
considered the small market share for
WGFs in the furnace shipments model
and projected that the shipments of
WGFs will be approximately flat and
account for less than 8 percent of the
overall consumer furnace market over
the analysis period (i.e., 2030–2059).
DOE also considered that the shipments
of WGFs could be less than current
projections, which may lead to
reductions in energy savings from
potential amended standards.
WGFs have the largest potential
energy savings of the product classes in
this rulemaking. However, DOE
recognizes challenges for the industry at
the max-tech level, which requires
condensing furnace designs. DOE
identified eight OEMs of WGFs. Only
one OEM offers models that can meet
the max-tech level. Models that meet the
max-tech level account for 1 percent of
all WGF listings.
All other OEMs would need to invest
in new WGF designs to meet a
condensing efficiency level. DOE
expects that developing new condensing
model lines would require significant
investment. If manufacturers plan to
continue offering the same diversity of
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models, they would need to redesign
nearly 1,500 basic models, or 99 percent
of what is available on the market today.
Designing condensing models would
require the incorporation of a secondary
heat exchanger and condensate
management system. Manufacturers
would likely need to reconfigure their
existing heat exchanger to optimize
airflow over the secondary heat
exchanger, which could require
investments in product redesign and
retooling for hard-tooled portions of the
heat exchanger. Manufacturers may also
have to choose between adding the
secondary heat exchanger within the
physical limitations of the existing
chassis dimension or adopting a new
chassis size, which has the potential to
be capital-intensive. The added
production of the secondary heat
exchanger could necessitate additional
floor space and increased assembly and
fabrication times.
DOE observed that the range of
heating capacities offered at EL 1 do not
cover the same range of capacities as
noncondensing models. Condensing
WGF models range from 60 to 96 kBtu/
h, whereas noncondensing WGF models
span capacities from 40 to 150 kBtu/h.
DOE is concerned that amended
standards for WGFs may limit capacity
availability for consumers.
5. Summary
Based on the reasons stated in the
foregoing discussion, DOE has
determined that the energy conservation
standards for oil, electric, and
weatherized gas furnaces do not need to
be amended.
As discussed previously, a
determination that amended standards
are not needed must be based on
consideration of whether amended
standards will result in significant
conservation of energy, are
technologically feasible, and are costeffective. (42 U.S.C. 6295(m)(1)(A) and
42 U.S.C. 6295(n)(2)) Additionally, DOE
can only propose an amended standard
if it is, among other things,
economically justified. (42 U.S.C.
6295(m)(1)(B); 42 U.S.C. 6295(o)(2)(A))
As explained elsewhere in this
document, DOE has determined that
amended energy conservation standards
for electric furnaces are not
technologically feasible. Oil-fired
furnaces and WGFs have relatively
small markets, and shipments of these
products are expected to flatten or
decline; manufacturers facing increased
standards for these product categories
may opt to focus on products with larger
market shares, resulting in certain
products or capacities becoming
unavailable for consumers, as well as
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further consolidation of the market.
Consequently, DOE has determined that
it is unable to conclude that amended
standards for oil-fired furnaces and
WGFs would be economically justified.
Therefore, for these reasons as well as
those discussed throughout this
document, DOE is unable to conclude
that amended standards for furnaces at
any of the efficiency levels analyzed
would meet the applicable statutory
criteria.
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VI. Procedural Issues and Regulatory
Review
A. Review Under Executive Orders
12866, 13563, and 14094
Executive Order (‘‘E.O.’’) 12866,
‘‘Regulatory Planning and Review,’’ 58
FR 51735 (Oct. 4, 1993), as
supplemented and reaffirmed by E.O.
13563, ‘‘Improving Regulation and
Regulatory Review,’’ 76 FR 3821 (Jan.
21, 2011) and amended by E.O. 14094,
‘‘Modernizing Regulatory Review,’’ 88
FR 21879 (April 11, 2023), requires
agencies, to the extent permitted by law,
to: (1) propose or adopt a regulation
only upon a reasoned determination
that its benefits justify its costs
(recognizing that some benefits and
costs are difficult to quantify); (2) tailor
regulations to impose the least burden
on society, consistent with obtaining
regulatory objectives, taking into
account, among other things, and to the
extent practicable, the costs of
cumulative regulations; (3) select, in
choosing among alternative regulatory
approaches, those approaches that
maximize net benefits (including
potential economic, environmental,
public health and safety, and other
advantages; distributive impacts; and
equity); (4) to the extent feasible, specify
performance objectives, rather than
specifying the behavior or manner of
compliance that regulated entities must
adopt; and (5) identify and assess
available alternatives to direct
regulation, including providing
economic incentives to encourage the
desired behavior, such as user fees or
marketable permits, or providing
information upon which choices can be
made by the public. DOE emphasizes as
well that E.O. 13563 requires agencies to
use the best available techniques to
quantify anticipated present and future
benefits and costs as accurately as
possible. In its guidance, the Office of
Information and Regulatory Affairs
(‘‘OIRA’’) in OMB has emphasized that
such techniques may include
identifying changing future compliance
costs that might result from
technological innovation or anticipated
behavioral changes. For the reasons
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stated in this preamble, this final
regulatory action is consistent with
these principles.
Section 6(a) of E.O. 12866 also
requires agencies to submit ‘‘significant
regulatory actions’’ to OIRA for review.
OIRA has determined that this final
regulatory action does not constitute a
‘‘significant regulatory action’’ under
section 3(f) of E.O. 12866, as amended
by E.O. 14094. Accordingly, this action
was not submitted to OIRA for review
under E.O. 12866.
B. Review Under the Regulatory
Flexibility Act
The Regulatory Flexibility Act (5
U.S.C. 601 et seq.) requires preparation
of an initial regulatory flexibility
analysis (‘‘IRFA’’) and a final regulatory
flexibility analysis (‘‘FRFA’’) for any
rule that by law must be proposed for
public comment, unless the agency
certifies that the rule, if promulgated,
will not have a significant economic
impact on a substantial number of small
entities. As required by E.O. 13272,
‘‘Proper Consideration of Small Entities
in Agency Rulemaking,’’ 67 FR 53461
(August 16, 2002), DOE published
procedures and policies in the Federal
Register on February 19, 2003, to ensure
that the potential impacts of its rules on
small entities are properly considered
during the rulemaking process. 68 FR
7990. DOE has made its procedures and
policies available on the Office of the
General Counsel’s website
(www.energy.gov/gc/office-generalcounsel).
DOE reviewed this final
determination under the provisions of
the Regulatory Flexibility Act and the
policies and procedures published on
February 19, 2003. Because DOE is not
amending standards for oil, electric, and
weatherized gas furnaces, the
determination will not amend any
energy conservation standards. On the
basis of the foregoing, DOE certifies that
the final determination will have no
significant economic impact on a
substantial number of small entities.
Accordingly, DOE has not prepared an
FRFA for this final determination. DOE
has transmitted this certification and
supporting statement of factual basis to
the Chief Counsel for Advocacy of the
Small Business Administration for
review under 5 U.S.C. 605(b).
C. Review Under the Paperwork
Reduction Act of 1995
This final determination, which
concludes that no amended energy
conservation standards for oil, electric,
and weatherized gas furnaces are
needed, imposes no new informational
or recordkeeping requirements.
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84061
Accordingly, OMB clearance is not
required under the Paperwork
Reduction Act. (44 U.S.C. 3501 et seq.)
D. Review Under the National
Environmental Policy Act of 1969
DOE has analyzed this final action in
accordance with the National
Environmental Policy Act of 1969
(‘‘NEPA’’) and DOE’s NEPA
implementing regulations (10 CFR part
1021). DOE’s regulations include a
categorical exclusion for actions which
are interpretations or rulings with
respect to existing regulations. 10 CFR
part 1021, subpart D, appendix A4. DOE
has determined that this rule qualifies
for categorical exclusion A4 because it
is an interpretation or ruling in regard
to an existing regulation and otherwise
meets the requirements for application
of a categorical exclusion. See 10 CFR
1021.410. Accordingly, neither an
environmental assessment nor an
environmental impact statement is
required.
E. Review Under Executive Order 13132
E.O. 13132, ‘‘Federalism,’’ 64 FR
43255 (August 10, 1999), imposes
certain requirements on Federal
agencies formulating and implementing
policies or regulations that preempt
State law or that have federalism
implications. The Executive order
requires agencies to examine the
constitutional and statutory authority
supporting any action that would limit
the policymaking discretion of the
States and to carefully assess the
necessity for such actions. The
Executive order also requires agencies to
have an accountable process to ensure
meaningful and timely input by State
and local officials in the development of
regulatory policies that have federalism
implications. On March 14, 2000, DOE
published a statement of policy
describing the intergovernmental
consultation process it will follow in the
development of such regulations. 65 FR
13735. DOE has examined this final
determination and has determined that
it would not have a substantial direct
effect on the States, on the relationship
between the national government and
the States, or on the distribution of
power and responsibilities among the
various levels of government. EPCA
governs and prescribes Federal
preemption of State regulations as to
energy conservation for the products
that are the subject of this final
determination. States can petition DOE
for exemption from such preemption to
the extent, and based on criteria, set
forth in EPCA. (42 U.S.C. 6297)
Therefore, no further action is required
by E.O. 13132.
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F. Review Under Executive Order 12988
With respect to the review of existing
regulations and the promulgation of
new regulations, section 3(a) of E.O.
12988, ‘‘Civil Justice Reform,’’ 61 FR
4729 (Feb. 7, 1996), imposes on Federal
agencies the general duty to adhere to
the following requirements: (1)
eliminate drafting errors and ambiguity;
(2) write regulations to minimize
litigation; (3) provide a clear legal
standard for affected conduct rather
than a general standard, and (4) promote
simplification and burden reduction.
Regarding the review required by
section 3(a), section 3(b) of E.O. 12988
specifically requires that Executive
agencies make every reasonable effort to
ensure that the regulation: (1) clearly
specifies the preemptive effect, if any;
(2) clearly specifies any effect on
existing Federal law or regulation; (3)
provides a clear legal standard for
affected conduct while promoting
simplification and burden reduction; (4)
specifies the retroactive effect, if any; (5)
adequately defines key terms, and (6)
addresses other important issues
affecting clarity and general
draftsmanship under any guidelines
issued by the Attorney General. Section
3(c) of E.O. 12988 requires Executive
agencies to review regulations in light of
applicable standards in section 3(a) and
section 3(b) to determine whether they
are met or it is unreasonable to meet one
or more of them. DOE has completed the
required review and determined that, to
the extent permitted by law, this final
determination meets the relevant
standards of E.O. 12988.
G. Review Under the Unfunded
Mandates Reform Act of 1995
Title II of the Unfunded Mandates
Reform Act of 1995 (‘‘UMRA’’) requires
each Federal agency to assess the effects
of Federal regulatory actions on State,
local, and Tribal governments and the
private sector. Public Law 104–4, sec.
201 (codified at 2 U.S.C. 1531). For a
regulatory action likely to result in a
rule that may cause the expenditure by
State, local, and Tribal governments, in
the aggregate, or by the private sector of
$100 million or more in any one year
(adjusted annually for inflation), section
202 of UMRA requires a Federal agency
to publish a written statement that
estimates the resulting costs, benefits,
and other effects on the national
economy. (2 U.S.C. 1532(a), (b)) UMRA
also requires a Federal agency to
develop an effective process to permit
timely input by elected officers of State,
local, and Tribal governments on a
proposed ‘‘significant intergovernmental
mandate,’’ and requires an agency plan
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for giving notice and opportunity for
timely input to potentially affected
small governments before establishing
any requirements that might
significantly or uniquely affect them. On
March 18, 1997, DOE published a
statement of policy on its process for
intergovernmental consultation under
UMRA. 62 FR 12820. DOE’s policy
statement is also available at:
www.energy.gov/sites/prod/files/gcprod/
documents/umra_97.pdf.
DOE examined this final
determination according to UMRA and
its statement of policy and determined
that the final determination does not
contain a Federal intergovernmental
mandate, nor is it expected to require
expenditures of $100 million or more in
any one year by State, local, and Tribal
governments, in the aggregate, or by the
private sector. As a result, the analytical
requirements of UMRA do not apply.
H. Review Under the Treasury and
General Government Appropriations
Act, 1999
Section 654 of the Treasury and
General Government Appropriations
Act, 1999 (Pub. L. 105–277) requires
Federal agencies to issue a Family
Policymaking Assessment for any
proposed rule or policy that may affect
family well-being. When developing a
Family Policymaking Assessment,
agencies must assess whether: (1) the
action strengthens or erodes the stability
or safety of the family and, particularly,
the marital commitment; (2) the action
strengthens or erodes the authority and
rights of parents in the education,
nurture, and supervision of their
children; (3) the action helps the family
perform its functions, or substitutes
governmental activity for the function;
(4) the action increases or decreases
disposable income or poverty of families
and children; (5) the proposed benefits
of the action justify the financial impact
on the family; (6) the action may be
carried out by State or local government
or by the family, and whether (7) the
action establishes an implicit or explicit
policy concerning the relationship
between the behavior and personal
responsibility of youth, and the norms
of society. In evaluating the above
factors, DOE has concluded that it is not
necessary to prepare a Family
Policymaking Assessment as none of the
above factors are implicated. Further,
this final determination would not have
any financial impact on families nor any
impact on the autonomy or integrity of
the family as an institution.
I. Review Under Executive Order 12630
Pursuant to E.O. 12630,
‘‘Governmental Actions and Interference
PO 00000
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Fmt 4701
Sfmt 4700
with Constitutionally Protected Property
Rights,’’ 53 FR 8859 (March 18, 1988),
DOE has determined that this final
determination would not result in any
takings that might require compensation
under the Fifth Amendment to the U.S.
Constitution.
J. Review Under the Treasury and
General Government Appropriations
Act, 2001
Section 515 of the Treasury and
General Government Appropriations
Act, 2001 (44 U.S.C. 3516 note) provides
for Federal agencies to review most
disseminations of information to the
public under information quality
guidelines established by each agency
pursuant to general guidelines issued by
OMB. OMB’s guidelines were published
at 67 FR 8452 (Feb. 22, 2002), and
DOE’s guidelines were published at 67
FR 62446 (Oct. 7, 2002). Pursuant to
OMB Memorandum M–19–15,
‘‘Improving Implementation of the
Information Quality Act’’ (April 24,
2019), DOE published updated
guidelines, which are available at:
www.energy.gov/sites/prod/files/2019/
12/f70/DOE%20Final%20
Updated%20IQA%20Guidelines
%20Dec%202019.pdf. DOE has
reviewed this final determination under
the OMB and DOE guidelines and has
concluded that it is consistent with
applicable policies in those guidelines.
K. Review Under Executive Order 13211
E.O. 13211, ‘‘Actions Concerning
Regulations That Significantly Affect
Energy Supply, Distribution, or Use,’’ 66
FR 28355 (May 22, 2001), requires
Federal agencies to prepare and submit
to OIRA at OMB a Statement of Energy
Effects for any proposed significant
energy action. A ‘‘significant energy
action’’ is defined as any action by an
agency that promulgates or is expected
to lead to promulgation of a final rule,
and that: (1) is a significant regulatory
action under Executive Order 12866, or
any successor order, and is likely to
have a significant adverse effect on the
supply, distribution, or use of energy; or
(2) is designated by the Administrator of
OIRA as a significant energy action. For
any significant energy action, the agency
must give a detailed statement of any
adverse effects on energy supply,
distribution, or use should the proposal
be implemented, and of reasonable
alternatives to the action and their
expected benefits on energy supply,
distribution, and use.
This final determination, which does
not amend energy conservation
standards for oil, electric, and
weatherized gas furnaces, is not a
significant regulatory action under E.O.
E:\FR\FM\18OCR4.SGM
18OCR4
Federal Register / Vol. 89, No. 202 / Friday, October 18, 2024 / Rules and Regulations
12866. Moreover, it would not have a
significant adverse effect on the supply,
distribution, or use of energy, nor has it
been designated as such by the
Administrator at OIRA. Therefore, it is
not a significant energy action, and
accordingly, DOE has not prepared a
Statement of Energy Effects.
L. Review Under the Information
Quality Bulletin for Peer Review
khammond on DSKJM1Z7X2PROD with RULES4
On December 16, 2004, OMB, in
consultation with the Office of Science
and Technology Policy (‘‘OSTP’’),
issued its Final Information Quality
Bulletin for Peer Review (‘‘the
Bulletin’’). 70 FR 2664 (Jan. 14, 2005).
The Bulletin establishes that certain
scientific information shall be peer
reviewed by qualified specialists before
it is disseminated by the Federal
Government, including influential
scientific information related to agency
regulatory actions. The purpose of the
Bulletin is to enhance the quality and
credibility of the government’s scientific
information. Under the Bulletin, the
energy conservation standards
rulemaking analyses are ‘‘influential
scientific information,’’ which the
Bulletin defines as ‘‘scientific
information the agency reasonably can
determine will have, or does have, a
clear and substantial impact on
important public policies or private
sector decisions.’’ Id. at 70 FR 2667.
In response to OMB’s Bulletin, DOE
conducted formal peer reviews of the
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17:21 Oct 17, 2024
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energy conservation standards
development process and the analyses
that are typically used and has prepared
a peer review report pertaining to the
energy conservation standards
rulemaking analyses.61 Generation of
this report involved a rigorous, formal,
and documented evaluation using
objective criteria and qualified and
independent reviewers to make a
judgment as to the technical/scientific/
business merit, the actual or anticipated
results, and the productivity and
management effectiveness of programs
and/or projects. Because available data,
models, and technological
understanding have changed since 2007,
DOE has engaged with the National
Academy of Sciences (‘‘NAS’’) to review
DOE’s analytical methodologies to
ascertain whether modifications are
needed to improve DOE’s analyses. DOE
is in the process of evaluating the
resulting December 2021 report.62
M. Congressional Notification
As required by 5 U.S.C. 801, DOE will
report to Congress on the promulgation
of this final determination prior to its
61 ‘‘Energy Conservation Standards Rulemaking
Peer Review Report’’ (2007) (Available at:
www.energy.gov/eere/buildings/downloads/energyconservation-standards-rulemaking-peer-reviewreport-0) (last accessed June 28, 2024).
62 The December 2021 NAS report is available at
www.nationalacademies.org/our-work/review-ofmethods-for-setting-building-and-equipmentperformance-standards (Last accessed July 24,
2024).
PO 00000
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84063
effective date. The report will state that
it has been determined that the final
determination does not fall within the
scope of 5 U.S.C. 804(2).
VII. Approval of the Office of the
Secretary
The Secretary of Energy has approved
publication of this final determination.
Signing Authority
This document of the Department of
Energy was signed on October 10, 2024,
by Jeffrey Marootian, Principal Deputy
Assistant Secretary for Energy Efficiency
and Renewable Energy, pursuant to
delegated authority from the Secretary
of Energy. That document with the
original signature and date is
maintained by DOE. For administrative
purposes only, and in compliance with
requirements of the Office of the Federal
Register, the undersigned DOE Federal
Register Liaison Officer has been
authorized to sign and submit the
document in electronic format for
publication, as an official document of
the Department of Energy. This
administrative process in no way alters
the legal effect of this document upon
publication in the Federal Register.
Signed in Washington, DC, on October 10,
2024.
Treena V. Garrett,
Federal Register Liaison Officer, U.S.
Department of Energy.
[FR Doc. 2024–23906 Filed 10–17–24; 8:45 am]
BILLING CODE 6450–01–P
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Agencies
[Federal Register Volume 89, Number 202 (Friday, October 18, 2024)]
[Rules and Regulations]
[Pages 84028-84063]
From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
[FR Doc No: 2024-23906]
[[Page 84027]]
Vol. 89
Friday,
No. 202
October 18, 2024
Part IV
Department of Energy
-----------------------------------------------------------------------
10 CFR Part 430
Energy Conservation Program: Energy Conservation Standards for Oil,
Electric, and Weatherized Gas Consumer Furnaces; Final Rule
Federal Register / Vol. 89 , No. 202 / Friday, October 18, 2024 /
Rules and Regulations
[[Page 84028]]
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DEPARTMENT OF ENERGY
10 CFR Part 430
[EERE-2021-BT-STD-0031]
RIN 1904-AF19
Energy Conservation Program: Energy Conservation Standards for
Oil, Electric, and Weatherized Gas Consumer Furnaces
AGENCY: Office of Energy Efficiency and Renewable Energy, Department of
Energy.
ACTION: Final determination.
-----------------------------------------------------------------------
SUMMARY: The Energy Policy and Conservation Act, as amended (``EPCA''),
prescribes energy conservation standards for various consumer products
and certain commercial and industrial equipment, including non-
weatherized oil-fired furnaces (``NWOFs''), mobile home oil-fired
furnaces (``MHOFs''), weatherized gas furnaces (``WGFs''), weatherized
oil-fired furnaces (``WOFs''), and electric furnaces (``EFs''). EPCA
also requires the U.S. Department of Energy (``DOE'') to periodically
review its existing standards to determine whether more-stringent,
amended standards would be technologically feasible and economically
justified, and would result in significant energy savings. In this
final determination, DOE has determined that the energy conservation
standards for EFs, NWOFs, MHOFs, WOFs, and WGFs do not need to be
amended.
DATES: The effective date of this final determination is November 18,
2024.
ADDRESSES: The docket for this activity, which includes Federal
Register notices, public meeting attendee lists and transcripts,
comments, and other supporting documents/materials, is available for
review at www.regulations.gov. All documents in the docket are listed
in the www.regulations.gov index. However, not all documents listed in
the index may be publicly available, such as information that is exempt
from public disclosure.
The docket web page can be found at www.regulations.gov/docket/EERE-2021-BT-STD-0031. The docket web page contains instructions on how
to access all documents, including public comments, in the docket.
FOR FURTHER INFORMATION CONTACT:
Ms. Julia Hegarty, U.S. Department of Energy, Office of Energy
Efficiency and Renewable Energy, Building Technologies Office, EE-5B,
1000 Independence Avenue SW, Washington, DC 20585-0121. Telephone:
(240) 597-6737. Email: [email protected]">ApplianceStandards[email protected].
Mr. Eric Stas, U.S. Department of Energy, Office of the General
Counsel, GC-33, 1000 Independence Avenue SW, Washington, DC 20585-0121.
Telephone: (202) 586-4798. Email: [email protected].
For further information on how to review the docket, contact the
Appliance and Equipment Standards Program staff at (202) 287-1445 or by
email: [email protected]">ApplianceStandards[email protected].
SUPPLEMENTARY INFORMATION:
Table of Contents
I. Synopsis of the Final Determination
II. Introduction
A. Authority
B. Background
1. Current Standards
2. Current Rulemaking History
III. General Discussion and Rationale
A. General Comments
1. Comments Supporting Proposed Determination
2. Comments Opposing Proposed Determination
3. Other Topics
B. Scope of Coverage and Product Classes
C. Test Procedure
D. Standby Mode and Off Mode
E. Technological Feasibility
1. General Considerations
2. Maximum Technologically Feasible Levels
F. Energy Savings
1. Determination of Savings
2. Significance of Savings
G. Cost-Effectiveness
H. Further Considerations
1. Economic Impact on Manufacturers and Consumers
2. Savings in Operating Costs Compared To Increase in Price
3. Energy Savings
4. Lessening of Utility or Performance of Products
5. Impact of Any Lessening of Competition
6. Need for National Energy Conservation
7. Other Factors
IV. Methodology and Discussion of Related Comments
A. Market and Technology Assessment
1. Scope of Coverage
a. Electric Furnaces
b. Weatherized Oil-Fired Furnaces
2. Product Classes
3. Technology Options
4. Screening Analysis
a. Screened-Out Technologies
b. Remaining Technologies
5. Impact From Other Rulemakings
B. Engineering and Cost Analysis
1. Efficiency Analysis
a. Baseline Efficiency
b. Intermediate Efficiency Levels
c. Maximum Technology (``Max-Tech'') Efficiency Levels
d. Summary of Efficiency Levels Analyzed
2. Cost Analysis
a. Teardown Analysis
b. Cost Estimation Method
3. Cost-Efficiency Results
C. Markups Analysis
D. Energy Use Analysis
E. Life-Cycle Cost and Payback Period Analysis
1. Product Cost
2. Installation Cost
3. Annual Energy Consumption
4. Energy Prices
5. Maintenance and Repair Costs
6. Product Lifetime
7. Discount Rates
8. Energy Efficiency Distribution in the No-New-Standards Case
9. Payback Period Analysis
F. Shipments Analysis
G. National Impact Analysis
1. Product Efficiency Trends
2. National Energy Savings
3. Net Present Value Analysis
V. Analytical Results and Conclusions
A. Economic Impacts on Individual Consumers
B. National Impact Analysis
1. National Energy Savings
2. Net Present Value of Consumer Costs and Benefits
C. Final Determination
1. Technological Feasibility
2. Cost-Effectiveness
3. Significant Conservation of Energy
4. Further Considerations
a. Oil Furnaces
b. Weatherized Gas Furnaces
5. Summary
VI. Procedural Issues and Regulatory Review
A. Review Under Executive Orders 12866, 13563, and 14094
B. Review Under the Regulatory Flexibility Act
C. Review Under the Paperwork Reduction Act of 1995
D. Review Under the National Environmental Policy Act of 1969
E. Review Under Executive Order 13132
F. Review Under Executive Order 12988
G. Review Under the Unfunded Mandates Reform Act of 1995
H. Review Under the Treasury and General Government
Appropriations Act, 1999
I. Review Under Executive Order 12630
J. Review Under the Treasury and General Government
Appropriations Act, 2001
K. Review Under Executive Order 13211
L. Review Under the Information Quality Bulletin for Peer Review
M. Congressional Notification
VII. Approval of the Office of the Secretary
I. Synopsis of the Final Determination
The Energy Policy and Conservation Act, Public Law 94-163, as
amended (``EPCA''),\1\ authorizes DOE to regulate the energy efficiency
of a number of consumer products and certain industrial equipment. (42
U.S.C. 6291-6317, as codified) Title III, Part B of
[[Page 84029]]
EPCA \2\ established the Energy Conservation Program for Consumer
Products Other Than Automobiles. (42 U.S.C. 6291-6309) These products
include oil, electric, and weatherized gas consumer furnaces, the
subject of this final determination. (42 U.S.C. 6292(a)(5))
---------------------------------------------------------------------------
\1\ All references to EPCA in this document refer to the statute
as amended through the Energy Act of 2020, Public Law 116-260 (Dec.
27, 2020), which reflects the last statutory amendments that impact
Parts A and A-1 of EPCA.
\2\ For editorial reasons, upon codification in the U.S. Code,
Part B was redesignated Part A.
---------------------------------------------------------------------------
Pursuant to EPCA, DOE is required to review its existing energy
conservation standards for covered consumer products no later than six
years after issuance of any final rule establishing or amending a
standard. (42 U.S.C. 6295(m)(1)) Pursuant to that statutory provision,
DOE must publish either a notification of determination that standards
for the product do not need to be amended, or a notice of proposed
rulemaking (``NOPR'') including new proposed energy conservation
standards (proceeding to a final rule, as appropriate). (Id.) DOE has
conducted this review of the energy conservation standards for oil,
electric, and weatherized gas consumer furnaces under EPCA's six-year-
lookback authority described herein.
For this final determination, DOE analyzed oil, electric, and
weatherized gas consumer furnaces subject to energy conservation
standards specified in the Code of Federal Regulations (``CFR'') at 10
CFR 430.32(e)(1). DOE first analyzed the technological feasibility of
more energy-efficient oil, electric, and weatherized gas furnaces and
determined that amended standards for electric furnaces are not
technologically feasible. For those oil and weatherized gas furnaces
for which DOE determined higher standards to be technologically
feasible, DOE evaluated whether higher standards would be cost-
effective by conducting life-cycle cost (``LCC'') and payback period
(``PBP'') analyses. In addition, DOE estimated energy savings that
would result from potential energy conservation standards by conducting
a national impacts analysis (``NIA''), in which it estimated the net
present value (``NPV'') of the total costs and benefits experienced by
consumers.
Based on the results of the analyses, summarized in section V of
this document, DOE has determined that the current standards for oil,
electric, and weatherized gas furnaces do not need to be amended and is
issuing this final determination accordingly.
II. Introduction
The following sections briefly discuss the statutory authority
underlying this final determination, as well as some of the historical
background relevant to the establishment of energy conservation
standards for oil, electric, and weatherized gas furnaces.
A. Authority
Among other things, EPCA authorizes DOE to regulate the energy
efficiency of a number of consumer products and certain industrial
equipment. (42 U.S.C. 6291-6317, as codified) Title III, Part B of EPCA
\3\ established the Energy Conservation Program for Consumer Products
Other Than Automobiles. These products include consumer furnaces, the
subject of this document. (42 U.S.C. 6292(a)(5))
---------------------------------------------------------------------------
\3\ As noted previously, for editorial reasons, upon
codification in the U.S. Code, Part B was redesignated Part A.
---------------------------------------------------------------------------
The energy conservation program under EPCA consists essentially of
four parts: (1) testing, (2) labeling, (3) the establishment of Federal
energy conservation standards, and (4) certification and enforcement
procedures. Relevant provisions of EPCA specifically include
definitions (42 U.S.C. 6291), test procedures (42 U.S.C. 6293),
labeling provisions (42 U.S.C. 6294), energy conservation standards (42
U.S.C. 6295), and the authority to require information and reports from
manufacturers (42 U.S.C. 6296).
Federal energy efficiency requirements for covered products
established under EPCA generally supersede State laws and regulations
concerning energy conservation testing, labeling, and standards. (42
U.S.C. 6297(a)-(c)) DOE may, however, grant waivers of Federal
preemption in limited circumstances for particular State laws or
regulations, in accordance with the procedures and other provisions set
forth under EPCA. (42 U.S.C. 6297(d))
Subject to certain criteria and conditions, DOE is required to
develop test procedures to measure the energy efficiency, energy use,
or estimated annual operating cost of each covered product. (42 U.S.C.
6295(o)(3)(A) and 42 U.S.C. 6295(r)) Manufacturers of covered products
must use the prescribed DOE test procedure as the basis for certifying
to DOE that their product complies with the applicable energy
conservation standards and as the basis for any representations
regarding the energy use or energy efficiency of the product. (42
U.S.C. 6293(c) and 42 U.S.C. 6295(s)) Similarly, DOE must use these
test procedures to evaluate whether a basic model complies with the
applicable energy conservation standard(s). (42 U.S.C. 6295(s)) The DOE
test procedures for consumer furnaces appear at title 10 of the Code of
Federal Regulations (``CFR'') part 430, subpart B, appendix N.
EPCA prescribed energy conservation standards for consumer furnaces
(42 U.S.C. 6295(f)(1)-(2)) and directed DOE to conduct future
rulemakings to determine whether to amend these standards. (42 U.S.C.
6295(f)(4) and 42 U.S.C. 6295(m)(1)) As explained in section II.B of
this document, DOE has completed its rulemaking obligations pursuant to
EPCA under 42 U.S.C. 6295(f)(4) for the subject consumer furnaces.
However, DOE has ongoing rulemaking obligations under 42 U.S.C.
6295(m)(1) (i.e., the six-year-lookback review requirement). More
specifically, and as noted previously, not later than six years after
the issuance of any final rule establishing or amending a standard, DOE
must publish either a notice of proposed determination (``NOPD'') that
standards for the product do not need to be amended, or a NOPR
including new proposed energy conservation standards (proceeding to a
final rule, as appropriate). (42 U.S.C. 6295(m)(1) and (3)) DOE must
make the analysis on which a NOPD or NOPR is based publicly available
and provide an opportunity for written comment. (42 U.S.C. 6295(m)(2))
A determination that amended standards are not needed must be based
on consideration of whether amended standards will result in
significant conservation of energy, are technologically feasible, and
are cost-effective. (42 U.S.C. 6295(m)(1)(A) and 42 U.S.C. 6295(n)(2))
Additionally, any new or amended energy conservation standard
prescribed by the Secretary for any type (or class) of covered product
shall be designed to achieve the maximum improvement in energy
efficiency which the Secretary determines is technologically feasible
and economically justified. (42 U.S.C. 6295(o)(2)(A)) Among the factors
DOE considers in evaluating whether a proposed standard level is
economically justified includes whether the proposed standard at that
level is cost-effective, as defined under 42 U.S.C.
6295(o)(2)(B)(i)(II). Under 42 U.S.C. 6295(o)(2)(B)(i)(II), an
evaluation of cost-effectiveness requires DOE to consider savings in
operating costs throughout the estimated average life of the covered
products in the type (or class) compared to any increase in the price,
initial charges, or maintenance expenses for the covered products that
are likely to result from the standard. (42 U.S.C. 6295(n)(2) and 42
U.S.C. 6295(o)(2)(B)(i)(II))
[[Page 84030]]
Finally, pursuant to the amendments to EPCA contained in the Energy
Independence and Security Act of 2007 (``EISA 2007''), Public Law 110-
140, any final rule for new or amended energy conservation standards
promulgated after July 1, 2010, is required to address standby mode and
off mode energy use. (42 U.S.C. 6295(gg)(3)) Specifically, when DOE
adopts a standard for a covered product after that date, it must, if
justified by the criteria for adoption of standards under EPCA (42
U.S.C. 6295(o)), incorporate standby mode and off mode energy use into
a single standard, or, if that is not feasible, adopt a separate
standard for such energy use for that product. (42 U.S.C.
6295(gg)(3)(A)-(B)) DOE's current test procedures and standards for
oil, electric, and weatherized gas furnaces address standby mode and
off mode energy use. DOE's energy conservation standards address
standby mode and off mode energy use only for non-weatherized oil-fired
furnaces (``NWOFs'') (including mobile home furnaces) and electric
furnaces (``EFs''). 10 CFR 430.32(e)(1)(iv). In this analysis, DOE
considers such energy use in its determination of whether energy
conservation standards need to be amended.
DOE is publishing this final determination pursuant to the six-
year-lookback review requirement in EPCA.
B. Background
1. Current Standards
DOE most recently completed a review of the subject consumer
furnace standards in a direct final rule (``DFR'') published in the
Federal Register on June 27, 2011 (``June 2011 DFR''), through which
DOE prescribed amended energy conservation standards for non-
weatherized gas furnaces (``NWGFs''), mobile home gas furnaces
(``MHGFs''), weatherized gas furnaces (``WGFs''), non-weatherized oil-
fired furnaces (``NWOFs''), mobile home oil furnaces (``MHOFs''), and
weatherized oil furnaces (``WOFs'').\4\ 76 FR 37408. The June 2011 DFR
amended the existing energy conservation standards for NWGFs, MHGFs,
and NWOFs (which are specified in terms of annual fuel utilization
efficiency (``AFUE'')) and amended the compliance date (but left the
existing standards in place) for WGFs. The June 2011 DFR also
established electrical standby mode and off mode standards for NWGFs,
MHGFs, NWOFs, MHOFs, and electric furnaces. As a result of a settlement
agreement approved by the Court of Appeals for the District of Columbia
(``D.C.'') Circuit, the standards established by the June 2011 DFR for
NWGFs and MHGFs did not go into effect.\5\ However, the court order
left in place the standards for WGFs, NWOFs, MHOFs, WOFs, and EFs,
which are the subject of this final determination. These standards are
set forth in DOE's regulations at 10 CFR 430.32(e)(1)(ii) and
(e)(1)(iv) and are shown in Table II.1 and Table II.2.
---------------------------------------------------------------------------
\4\ This rulemaking was undertaken pursuant to the voluntary
remand in State of New York, et al. v. Department of Energy, et al.,
08-311-ag(L); 08-312-ag(con) (2d Cir. filed Jan. 17, 2008).
\5\ DOE confirmed the standards and compliance dates promulgated
in the June 2011 DFR in a notice of effective date and compliance
dates published in the Federal Register on October 31, 2011
(``October 2011 notice''). 76 FR 67037. After publication of the
October 2011 notice, the American Public Gas Association (``APGA'')
sued DOE to invalidate the rule as it pertained to NWGFs and MHGFs.
Petition for Review, American Public Gas Association, et al. v.
Department of Energy, et al., No. 11-1485 (D.C. Cir. filed Dec. 23,
2011). On April 24, 2014, the Court granted a motion that approved a
settlement agreement that was reached between DOE, APGA, and the
various intervenors in the case, in which DOE agreed to a remand of
the NWGF and MHGF portions of the June 2011 DFR in order to conduct
further notice-and-comment rulemaking. Accordingly, the Court's
order vacated the June 2011 DFR in part (i.e., those portions
relating to NWGFs and MHGFs) and remanded to the agency for further
rulemaking. DOE addressed NWGFs and MHGFs in a separate rulemaking
proceeding (see Docket No. EERE-2014-BT-STD-0031). DOE published a
final rule in the Federal Register on December 18, 2023 amending the
energy conservation standards for NWGFs and MHGFs. 88 FR 87502.
Table II.1--Federal AFUE Energy Conservation Standards for Oil,
Electric, and Weatherized Gas Furnaces
------------------------------------------------------------------------
Product class AFUE (percent) Compliance date
------------------------------------------------------------------------
Non-weatherized oil-fired 83 May 1, 2013.
furnaces (not including
mobile home furnaces).
Mobile home oil-fired 75 September 1, 1990.
furnaces.
Weatherized gas furnaces.... 81 January 1, 2015.
Weatherized oil-fired 78 January 1, 1992.
furnaces.
Electric furnaces........... 78 January 1, 1992.
------------------------------------------------------------------------
Table II.2--Federal Standby Mode and Off Mode Energy Conservation Standards for Oil and Electric Furnaces
----------------------------------------------------------------------------------------------------------------
Maximum standby
mode electrical Maximum off mode
power electrical power
Product class consumption, PW, consumption, PW, Compliance date
SB (watts) OFF (watts)
----------------------------------------------------------------------------------------------------------------
Non-weatherized oil-fired furnaces 11 11 May 1, 2013.
(including mobile home furnaces).
Electric furnaces....................... 10 10 May 1, 2013.
----------------------------------------------------------------------------------------------------------------
2. Current Rulemaking History
Amendments to EPCA in the National Appliance Energy Conservation
Act of 1987 (``NAECA''; Pub. L. 100-12) established EPCA's original
energy conservation standards for furnaces, consisting of the minimum
AFUE levels for mobile home furnaces and for all other furnaces except
``small'' gas furnaces. (42 U.S.C. 6295(f)(1)-(2)) The original
standards established a minimum AFUE of 75 percent for mobile home
furnaces and 78 percent for all other furnaces. Pursuant to authority
conferred under 42 U.S.C. 6295(f)(1)(B), DOE subsequently adopted a
mandatory minimum AFUE level for ``small'' furnaces through a final
rule published in the Federal Register on November 17, 1989 (``the
[[Page 84031]]
November 1989 Final Rule''). 54 FR 47916. The standards established by
NAECA and the November 1989 Final Rule for ``small'' gas furnaces are
still in effect for MHOFs, WOFs, and EFs.
Pursuant to EPCA, DOE was required to conduct two rounds of
rulemaking to consider amended energy conservation standards for all
consumer furnaces, and an additional round of rulemaking for mobile
home furnaces. (42 U.S.C. 6295(f)(4)(A), (B), and (C)) In satisfaction
of the first round of amended standards rulemaking under 42 U.S.C.
6295(f)(4)(B), on November 19, 2007, DOE published in the Federal
Register a final rule (``November 2007 Final Rule'') that revised the
standards for most furnaces but left them in place for two product
classes (i.e., MHOFs and WOFs).\6\ The standards amended in the
November 2007 Final Rule were to apply to furnaces manufactured or
imported on and after November 19, 2015. 72 FR 65136 (Nov. 19, 2007).
The energy conservation standards in the November 2007 Final Rule
consist of a minimum AFUE level for each of the six classes of
furnaces. Id. at 72 FR 65169. Based on the market analysis for the
November 2007 Final Rule and the standards established under that rule,
the November 2007 Final Rule eliminated the distinction between
furnaces based on their certified input capacity (i.e., the standards
applicable to ``small'' furnaces were established at the same level and
as part of their appropriate class of furnace generally). Id.
---------------------------------------------------------------------------
\6\ The November 2007 Final Rule adopted amended standards for
``oil-fired furnaces'' generally. However, on July 28, 2008, DOE
published a technical amendment final rule in the Federal Register
that clarified that the amended standards adopted in the November
2007 Final Rule for oil-fired furnaces did not apply to MHOFs and
WOFs; rather, they were only applicable for NWOFs. 73 FR 43611,
43613 (July 28, 2008).
---------------------------------------------------------------------------
Following DOE's adoption of the November 2007 Final Rule, several
parties jointly sued DOE in the United States Court of Appeals for the
Second Circuit (``Second Circuit'') to invalidate the rule. Petition
for Review, State of New York, et al. v. Department of Energy, et al.,
Nos. 08-0311-ag(L); 08-0312-ag(con) (2d Cir. filed Jan. 17, 2008). The
petitioners asserted that the standards for furnaces promulgated in the
November 2007 Final Rule did not reflect the ``maximum improvement in
energy efficiency'' that ``is technologically feasible and economically
justified'' under 42 U.S.C. 6295(o)(2)(A). On April 16, 2009, DOE filed
with the Court a motion for voluntary remand that the petitioners did
not oppose. The motion did not state that the November 2007 Final Rule
would be vacated, but it indicated that DOE would revisit its initial
conclusions outlined in the November 2007 Final Rule in a subsequent
rulemaking action. DOE also agreed that the final rule in that
subsequent rulemaking action would address both regional standards for
furnaces and the effects of alternate standards on natural gas prices.
The Second Circuit granted DOE's motion on April 21, 2009. DOE notes
that the Second Circuit's order did not vacate the energy conservation
standards set forth in the November 2007 Final Rule, and during the
remand, the standards went into effect as originally scheduled.
On June 27, 2011, DOE published a direct final rule (``DFR'') in
the Federal Register (``June 2011 DFR'') revising the energy
conservation standards for residential furnaces pursuant to the
voluntary remand in State of New York, et al. v. Department of Energy,
et al. 76 FR 37408. In the June 2011 DFR, DOE considered the amendment
of the same six product classes considered in the November 2007 Final
Rule analysis plus electric furnaces. As discussed previously, the June
2011 DFR amended the existing AFUE energy conservation standards for
NWGFs, MHGFs, and NWOFs and amended the compliance date (but left the
existing standards in place) for WGFs. The June 2011 DFR also
established electrical standby mode and off mode energy conservation
standards for NWGFs, MHGFs, NWOFs, MHOFs, and EFs. DOE confirmed the
standards and compliance dates promulgated in the June 2011 DFR in a
notice of effective date and compliance dates published in the Federal
Register on October 31, 2011 (``October 2011 Notice''). 76 FR 67037.
The November 2007 Final Rule and the June 2011 DFR represented the
first and the second rounds, respectively, of the two rulemakings
required under 42 U.S.C. 6295(f)(4)(B)-(C) to consider amending the
energy conservation standards for consumer furnaces.
The June 2011 DFR and October 2011 Notice amended, in relevant
part, the AFUE energy conservation standards and compliance dates for
three product classes of consumer furnaces (i.e., NWGFs, MHGFs, and
NWOFs).\7\ The existing AFUE standards were left in place for three
classes of consumer furnaces (i.e., WOFs, MHOFs, and EFs). For WGFs,
the existing standard was left in place, but the compliance date was
amended. Electrical standby mode and off mode energy consumption
standards were established for non-weatherized gas and oil-fired
furnaces (including mobile home furnaces) and EFs. Compliance with the
energy conservation standards promulgated in the June 2011 DFR was to
be required on May 1, 2013 for NWGFs, MHGFs, and NWOFs, and on January
1, 2015, for weatherized furnaces. 76 FR 37408, 37547-37548 (June 27,
2011); 76 FR 67037, 67051 (Oct. 31, 2011). The amended energy
conservation standards and compliance dates in the June 2011 DFR
superseded those standards and compliance dates promulgated by the
November 2007 Final Rule for NWGFs, MHGFs, and NWOFs. Similarly, the
amended compliance date for WGFs in the June 2011 DFR superseded the
compliance date in the November 2007 Final Rule.
---------------------------------------------------------------------------
\7\ For NWGFs and MHGFs, the standards were amended to a level
of 80-percent AFUE nationally with a more-stringent 90-percent AFUE
requirement in the Northern Region. For NWOFs, the standard was
amended to 83-percent AFUE nationally. 76 FR 37408, 37410 (June 27,
2011).
---------------------------------------------------------------------------
Following DOE's adoption of the June 2011 DFR, APGA filed a
petition for review with the United States Court of Appeals for the
District of Columbia Circuit (``D.C. Circuit'') to invalidate the DOE
rule as it pertained to NWGFs and MHGFs. Petition for Review, American
Public Gas Association, et al. v. Department of Energy, et al., No. 11-
1485 (D.C. Cir. filed Dec. 23, 2011). The parties to the litigation
engaged in settlement negotiations, which ultimately led to filing of
an unopposed motion on March 11, 2014, seeking to vacate DOE's rule in
part and to remand to the agency for further rulemaking.
On April 24, 2014, the Court granted the motion and ordered that
the standards established for NWGFs and MHGFs be vacated and remanded
to DOE for further rulemaking. As a result, the standards established
by the June 2011 DFR for NWGFs and MHGFs did not go into effect, and,
thus, required compliance with the standards established in the
November 2007 Final Rule for these products began on November 19, 2015.
As stated previously, the AFUE standards for WOFs, MHOFs, and EFs were
unchanged, and as such, the original standards for those product
classes remain in effect. Further, the amended standard for NWOFs was
not subject to the Court order and went into effect as specified in the
June 2011 DFR. The AFUE standards currently applicable to all
residential furnaces,\8\ including the
[[Page 84032]]
five product classes for which DOE is analyzing amended standards
leading to this final determination, are set forth in DOE's regulations
at 10 CFR 430.32(e)(1)(ii).
---------------------------------------------------------------------------
\8\ DOE divides consumer furnaces into seven classes for the
purpose of setting energy conservation standards: (1) NWGFs, (2)
MHGFs, (3) WGFs, (4) NWOFs, (5) MHOFs, (6) WOFs, and (7) EFs. 10 CFR
430.32(e)(1)(ii). As noted previously, DOE analyzed amended
standards for NWGFs and MHGFs as part of a separate rulemaking (see
Docket No. EERE-2014-BT-STD-0031). DOE published a final rule in the
Federal Register on December 18, 2023 amending the energy
conservation standards for NWGFs and MHGFs. 88 FR 87502.
---------------------------------------------------------------------------
On January 28, 2022, DOE published in the Federal Register a
request for information (``January 2022 RFI'') to initiate a review to
determine whether any new or amended standards would satisfy the
relevant requirements of EPCA for a new or amended energy conservation
standard for oil, electric, and weatherized gas consumer furnaces. 87
FR 4513. On November 29, 2022, DOE published in the Federal Register a
notice of availability of a preliminary technical support document
(``TSD'') (``the November 2022 Preliminary Analysis'') and the
accompanying preliminary TSD (``the November 2022 Preliminary Analysis
TSD'') that presented initial technical analyses in the following
areas: (1) market and technology; (2) screening; (3) engineering; (4)
markups to determine product price; (5) energy use; (6) LCC and PBP,
and (7) national impacts. 87 FR 73259. DOE held a public meeting
webinar on December 19, 2022, in order to receive public input and
information related to the November 2022 Preliminary Analysis for the
subject furnaces. On November 29, 2023, DOE published a NOPD (``the
November 2023 NOPD'') in the Federal Register, which tentatively
determined that current standards for oil, electric, and weatherized
gas furnaces do not need to be amended.\9\ 88 FR 83426.
---------------------------------------------------------------------------
\9\ No stakeholders requested that a public meeting webinar be
held in response to the November 2023 NOPD, and, therefore, DOE did
not elect to host a webinar for this NOPD.
---------------------------------------------------------------------------
DOE received comments in response to the November 2023 NOPD from
the interested parties listed in Table II.3.
Table II.3--List of Commenters With Written Submissions in Response to the November 2023 NOPD
----------------------------------------------------------------------------------------------------------------
Comment No. in
Commenter(s) Abbreviation the docket Commenter type
----------------------------------------------------------------------------------------------------------------
Air-Conditioning, Heating, and AHRI...................... 36 Trade Association.
Refrigeration Institute.
American Gas Association, American Joint Commenters.......... 33 Trade Association.
Public Gas Association, National
Propane Gas Association.
Andrew Chiafullo........................ Chiafullo................. 31 Individual.
Appliance Standards Awareness Project, Joint Advocates........... 34 Efficiency Organization.
American Council for an Energy-
Efficient Economy, Natural Resources
Defense Council, New York State Energy
Research and Development Authority,
Northwest Energy Efficiency Alliance.
Daikin Comfort Technologies North Daikin.................... 35 Manufacturer.
America, Inc..
Lennox International.................... Lennox.................... 32 Manufacturer.
Michael Ravnitzky....................... Ravnitzky................. 30 Individual.
----------------------------------------------------------------------------------------------------------------
A parenthetical reference at the end of a comment quotation or
paraphrase provides the location of the item in the public record.\10\
---------------------------------------------------------------------------
\10\ The parenthetical reference provides a reference for
information located in the docket. (Docket No. EERE-2021-BT-STD-
0031, which is maintained at www.regulations.gov). The references
are arranged as follows: (commenter name, comment docket ID number,
page of that document).
---------------------------------------------------------------------------
III. General Discussion and Rationale
DOE developed this final determination after a review of the market
for the subject oil, electric, and weatherized gas consumer furnaces.
DOE also considered comments, data, and information from interested
parties that represent a variety of interests. This final determination
addresses issues raised by these commenters.
A. General Comments
This section summarizes general comments received from interested
parties.
1. Comments Supporting Proposed Determination
Daikin supported DOE's conclusion in the November 2023 NOPD that
the current standards for oil, electric, and weatherized gas consumer
furnaces do not need to be amended based on the results of the analyses
that assessed impacts on manufacturers and product availability.
(Daikin, No. 35 at p. 1) AHRI supported DOE's determination not to
amend energy conservation standards for oil and weatherized gas
consumer furnaces due to the small markets for these products, the
minimal energy savings potential at the efficiency levels analyzed, and
the problems consumers would face from lack of product availability. In
addition, AHRI agreed with DOE's conclusion that amended energy
standards for electric furnaces are not technologically feasible.
(AHRI, No. 36 at p. 1) Ravnitzky supported DOE's conclusion regarding
energy conservation standards for oil, electric, and weatherized gas
consumer furnaces due to DOE's analysis of the technological
feasibility, economic justification, and potential for significant
energy savings. (Ravnitzky, No. 30 at p. 1)
Lennox supported DOE's conclusion that no new standards are
appropriate for oil and weatherized gas consumer furnaces. (Lennox, No.
32 at pp. 1-2) The commenter agreed with DOE's conclusion that oil-
fired and weatherized gas furnaces are niche products with flat or
declining sales; Lennox added that consumer cost and utility issues for
weatherized gas products--including costs and physical challenges
regarding condensate management that would be required if standards
were tightened--provide additional support to DOE's conclusion that
more-stringent standards for weatherized gas products are not
justified. (Id. at p. 3) Lennox further agreed with DOE's conclusion
that more-stringent energy conservation standards for electric furnaces
are not technologically feasible for the niche electric furnace market.
(Id. at p. 2) Lennox recommended that DOE continue to refrain from
increasing furnace equipment costs by imposing new efficiency standards
because they cannot be justified due to impacts resulting from the
COVID-19 pandemic and the rise of inflation. (Id. at pp. 2, 4)
The Joint Commenters supported DOE's proposed determination that
amended standards for weatherized gas consumer furnaces are not
statutorily justified at this time because they are not economically
justified and because they have relatively small or declining
[[Page 84033]]
markets. (Joint Commenters, No. 33 at p. 2)
2. Comments Opposing Proposed Determination
The Joint Advocates recommended that DOE reconsider its proposed
determination that amended AFUE standards for oil and weatherized gas
consumer furnaces are not needed despite their technological
feasibility. The Joint Advocates commented that DOE did not complete a
manufacturer impact analysis (``MIA'') for the November 2023 NOPD,
despite claiming that amended standards would not be economically
justified due to potential manufacturer challenges that may impact the
market for those products. These commenters stated that, according to
DOE's data, strengthening standards for these products would result in
considerable cost savings for consumers, as outlined in the LCC and NIA
results presented in the November 2023 NOPD. The Joint Advocates
commented that amending the standards for NWOFs in particular could
provide significant benefits for consumers. (Joint Advocates, No. 34 at
pp. 1-2)
In response, as discussed in section II.A of this document, DOE is
directed by EPCA to conduct periodic rulemakings to determine whether
to amend the current energy conservation standards for various
products, including consumer furnaces. (42 U.S.C. 6295(m)(1)) In
determining whether a potential more-stringent standard is economically
justified, DOE must determine whether the benefits of the standard
exceed its burdens. (42 U.S.C. 6295(o)(2)(B)(i)) DOE must make this
determination after receiving comments on the proposed standard, and by
considering, to the greatest extent practicable, the seven statutory
factors, which include the economic impacts to both consumers and
manufacturers. (42 U.S.C. 6295(o)(2)(B)(i)(I)-(VII)) Section IV of this
document outlines DOE's approach to analyzing various potential amended
standard levels, including a discussion of market trends and
qualitative market impacts in section IV.F of this document. Section V
of this document provides a qualitative discussion of the potential
impacts to manufacturers, as well as a detailed explanation of DOE's
weighing of the benefits and burdens (including consumer cost savings
as noted by the Joint Advocates) and the rationale for not amending the
existing standards for oil, electric, and weatherized gas furnaces.
DOE assessed in the November 2023 NOPD the market size and
manufacturer landscape for NWOFs and MHOFs and concluded that these
products make up less than one percent of the U.S. residential furnace
market. With this small market size and expected diminishing sales,
cost recovery could be challenging for manufacturers. In the case of
WGFs, manufacturers would need to redesign 99 percent of products on
the market today to meet a standard set at EL 1 for those products, and
all but one OEM would need to design new condensing products. Given the
dynamics of both the oil and weatherized gas furnace market, amending
standards may result in shifts in market competition impacting
availability of products that cover the full range of capacities. With
this understanding of the manufacturer and market landscape, DOE is
unable to conclude that any of the efficiency levels analyzed for these
categories of furnaces would meet the statutory criteria required to
amend energy conservation standards.
3. Other Topics
Ravnitzky recommended that DOE consider establishing a series of
incentives and challenges designed to encourage technological
advancements in furnace designs that improve both the function and
energy efficiency of consumer furnaces. (Ravnitzky, No. 30 at pp. 1-2)
The commenter stated that incentivizing innovation offers a way to
develop better and more affordable high-efficiency furnaces and
suggested that prize contests have resulted in technological
advancement while simultaneously fostering energy conservation and
affordability. Ravnitzky commented that such a program could spur
participants to surpass energy efficiency benchmarks (e.g., AFUE
ratings), innovate in the area of emissions reduction, develop
materials that enhance heat transfer efficiency and durability, and
lead to furnace designs that are both innovative and cost-effective.
Ravnitzky argued that an added benefit to an approach incentivizing
advancements would be the resulting likelihood of contributing to
national energy independence and forming new business opportunities and
job creation in the energy sector. (Id.) Ravnitzky further commented
that incentives and challenges could foster collaboration and
competition among manufacturers, universities, independent investors,
and other stakeholders. Finally, the commenter recommended that the
program be administered by DOE offices, including the Advanced Research
Projects Agency--Energy, and structured to reward innovations in
design, manufacturing processes, or materials that make high-efficiency
furnaces more cost-effective and accessible to consumers. (Id.)
In response, DOE notes that its authority to regulate the energy
efficiency of consumer products (including consumer furnaces) is
outlined in EPCA, as discussed in section II.A of this document. Any
incentive programs or prize contests are outside of the scope of that
authority and this rulemaking. However, DOE further notes that there
are voluntary energy efficiency appliance programs for consumer
products, including furnaces, such as the ENERGY STAR[supreg] Program
administered by the U.S. Environmental Protection Agency (``EPA'') or
other DOE-funded initiatives such as the American-Made Challenges
program.\11\
---------------------------------------------------------------------------
\11\ For more information, see www.energy.gov/eere/funding/eere-prizes-and-competitions.
---------------------------------------------------------------------------
The Joint Commenters encouraged DOE to implement the
recommendations from the National Academy of Sciences' (``NAS's'')
December 2021 report (``the NAS Report'') into its appliance
rulemakings, including for WGFs. These commenters stated that the NAS
Report identified several suggestions to improve DOE's rulemaking
process, including ones related to economic modeling and providing data
for public review to ensure transparency. (Joint Commenters, No. 33 at
p. 2) The Joint Commenters recommended that DOE should ensure the
public has sufficient notice and comment opportunity in the separate
rulemaking proceeding mentioned in the November 2023 NOPD so as to
confirm that the NAS Report's recommendations are appropriately
implemented in all future appliance rulemakings, including this oil,
electric, and weatherized gas furnace rulemaking. (Id. at p. 3)
The Joint Commenters reiterated the earlier comments of the
American Gas Association, et al. in response to DOE's request for
information regarding energy conservation standards for consumer
boilers in May 2021, particularly regarding concerns about the
following: (1) DOE's reliance on flawed projections of natural gas
price trends and marginal residential natural gas prices, and (2)
systemic problems with the agency's economic analysis of standards. The
Joint Commenters stated that, like the recommendations in the NAS
Report, these earlier comments highlight flaws in DOE's process that
must be addressed to better model consumer purchasing decisions, future
fuel prices, and more. (Id.)
[[Page 84034]]
In response, DOE notes that the rulemaking evaluating DOE's
analytical methodologies and whether any modifications are warranted in
relation to the NAS Report will be handled separately from individual
product rulemakings, as stated in section VI.L of this document. As
discussed in section V.C of this document, DOE is not amending the
current energy conservation standards for the subject oil, electric,
and weatherized gas consumer furnaces, and DOE has made this
determination consistent with EPCA's requirements, including evaluation
of economic justification of standards, and applicable executive
orders.
B. Scope of Coverage and Product Classes
This final determination covers certain product classes of consumer
furnaces (i.e., ones for oil, electric, and weatherized gas furnaces)
that meet the following definition of consumer ``furnace'' as codified
at 10 CFR 430.2:
A ``furnace'' is defined as a product which utilizes only
single-phase electric current, or single-phase electric current or
DC current in conjunction with natural gas, propane, or home heating
oil, and which--
(A) Is designed to be the principal heating source for the
living space of a residence;
(B) Is not contained within the same cabinet with a central air
conditioner whose rated cooling capacity is above 65,000 Btu per
hour;
(C) Is an electric central furnace, electric boiler, forced-air
central furnace, gravity central furnace, or low-pressure steam or
hot water boiler; and
(D) Has a heat input rate of less than 300,000 Btu per hour for
electric boilers and low-pressure steam or hot water boilers and
less than 225,000 Btu per hour for forced-air central furnaces,
gravity central furnaces, and electric central furnaces.
10 CFR 430.2. As noted previously, this final determination applies
only to oil, electric, and weatherized gas consumer furnaces. The scope
of coverage is discussed in further detail in section IV.A.1 of this
document.
When evaluating and establishing/amending energy conservation
standards, DOE divides covered products into product classes by the
type of energy used or by capacity or other performance-related
features that justify differing standards. In making a determination on
whether a performance-related feature justifies a different standard,
DOE must consider such factors as the utility of the feature to the
consumer and other factors DOE determines are appropriate. (42 U.S.C.
6295(q)) The product classes for this final determination are discussed
in further detail in section IV.A.2 of this document.
C. Test Procedure
EPCA sets forth generally applicable criteria and procedures for
DOE's adoption and amendment of test procedures. (42 U.S.C. 6293)
Manufacturers of covered products must use these test procedures to
quantify the efficiency of their product and as the basis for
certifying to DOE that their product complies with the applicable
energy conservation standards and as the basis for any representations
regarding the energy use or energy efficiency of the product. (42
U.S.C. 6295(s) and 42 U.S.C. 6293(c)). Similarly, DOE must use these
test procedures to evaluate whether a basic model complies with the
applicable energy conservation standard(s) adopted pursuant to EPCA.
(42 U.S.C. 6295(s); 10 CFR 429.110(e))
The test procedure for determining AFUE, PW, SB, and
PW, OFF is established at 10 CFR part 430, subpart B,
appendix N. AFUE is an annualized fuel efficiency metric that accounts
for fossil fuel consumption in active, standby, and off modes.
PW, SB and PW, OFF are measurements of the
standby mode and off mode electrical power consumption, respectively,
in watts. The test procedure for consumer furnaces was last amended by
a final rule published in the Federal Register on January 15, 2016
(``January 2016 TP Final Rule''). 81 FR 2628.\12\
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\12\ On March 13, 2023, DOE published in the Federal Register a
test procedure final rule for consumer boilers, which are a type of
furnace under EPCA (see 42 U.S.C. 6291(23)) but are not included
within the scope of this rulemaking (see section IV.A.1 of this
document). 88 FR 15510. This test procedure final rule separated the
test method for consumer boilers from the test method for other
types of furnaces and moved the boilers test method to a new
appendix EE to 10 CFR part 430, subpart B. Accordingly, it amended
appendix N so as to remove provisions applicable only to boilers,
but it did not materially change the test method for the oil,
electric, and weatherized gas furnaces that are the subject of this
rulemaking.
---------------------------------------------------------------------------
The revisions to the consumer furnaces test procedure in the
January 2016 TP Final Rule included:
Clarification of the electrical power term ``PE'';
Adoption of a smoke stick test for determining use of
minimum default draft factors;
Allowance for the measurement of condensate under steady-
state conditions;
Reference to manufacturer's installation and operation
manual and clarifications for when that manual does not specify test
set-up;
Specification of duct-work requirements for units that are
installed without a return duct;
Specification of testing requirements for units with
multi-position configurations; and
Revision of the requirements regarding AFUE reporting
precision.
81 FR 2628, 2629-2630 (Jan. 15, 2016).
The changes in the January 2016 TP Final Rule were mandatory for
representations of furnace efficiency made on or after July 13, 2016.
As such, the most current version of the test procedure (published in
January 2016) has now been in place for several years.
D. Standby Mode and Off Mode
As discussed in section II.A of this document, EPCA requires any
final rule for new or amended energy conservation standards promulgated
after July 1, 2010, to address standby mode and off mode energy use.
(42 U.S.C. 6295(gg)(3))
``Standby mode'' and ``off mode'' energy use are defined in the DOE
test procedure for residential furnaces (i.e., ``Uniform Test Method
for Measuring the Energy Consumption of Consumer Furnaces Other Than
Boilers,'' 10 CFR part 430, subpart B, appendix N; ``appendix N''). In
that test procedure, DOE defines ``standby mode'' as any mode in which
the furnace is connected to a main power source and offers one or more
of the following space heating functions that may persist: (a) to
facilitate the activation of other modes (including activation or
deactivation of active mode) by remote switch (including thermostat or
remote control), internal or external sensors, and/or timer; and (b)
continuous functions, including information or status displays or
sensor-based functions. 10 CFR part 430, subpart B, appendix N, section
2. ``Off mode'' for consumer furnaces is defined as a mode in which the
furnace is connected to a main power source and is not providing any
active mode or standby mode function, and where the mode may persist
for an indefinite time. The existence of an off switch in off position
(a disconnected circuit) is included within the classification of off
mode. 10 CFR part 430, subpart B, appendix N, section 2. An ``off
switch'' is defined as the switch on the furnace that, when activated,
results in a measurable change in energy consumption between the
standby and off modes. 10 CFR part 430, subpart B, appendix N, section
2. Currently, the standby mode and off mode energy conservation
standards for NWOFs and EFs are outlined in 10 CFR 430.32(e)(1)(iv) and
are shown in Table II.2 of this document. Compliance with
[[Page 84035]]
the Federal standards for standby mode and off mode electricity
consumption for NWOFs, MHOFs, and EFs, as measured by standby power
consumption in watts (``PW, SB'') and off mode power
consumption in watts (``PW, OFF''), was required on May 1,
2013.
In the November 2022 Preliminary Analysis, DOE analyzed amended
standby/off mode standards for NWOFs, MHOFs, and EFs. DOE did not
consider amended standby mode and off mode standards for WGFs and WOFs,
because DOE has previously concluded in a DFR published in the Federal
Register on June 27, 2011 that these products are packaged with either
an air conditioner or a heat pump and that the standards for those
products, specified in terms of power consumption in watts and seasonal
energy efficiency ratio (``SEER''), already account for the standby
mode and off mode energy consumption for these classes of furnaces. 76
FR 37408, 37433. Based on market analysis conducted for the November
2022 Preliminary Analysis and updated for this final determination, DOE
concludes that WGFs and WOFs continue to be packaged with an air
conditioner or heat pump.
In the analysis for the November 2022 Preliminary Analysis, DOE
established the baseline for NWOFs, MHOFs, and EFs as the current
Federal standby mode and off mode standards (see Table II.2). DOE also
defined and identified baseline components as those that consumed the
most electricity during standby mode and off mode operation. For
intermediate efficiency levels, DOE utilized a design-option approach
to identify design options that could be applied to the baseline design
to reduce standby mode and off mode energy consumption. Above the
baseline efficiency level, DOE implemented design options in the order
of incremental energy savings relative to baseline until all available
design options were employed (i.e., at a max-tech level). DOE
identified two design options between the baseline and max-tech designs
that were used as the basis for intermediate standby mode and off mode
design options. Specifically, DOE replaced the linear transformer found
in models at the baseline with a low-loss transformer (``LL-LTX'') for
the first intermediate efficiency level and replaced the linear power
supply found in baseline models with a switching mode power supply
(``SMPS'') for the second intermediate efficiency level.
The max-tech standby mode and off mode efficiency level in the
November 2022 Preliminary Analysis was based on a combination of the
two design options that were analyzed for the intermediate efficiency
levels. To reach max-tech, DOE analyzed using an LL-LTX in combination
with an SMPS to reach the minimum standby mode or off mode power
consumption (without eliminating other consumer- or performance-related
electronic features). For this design option, a transformer is only
needed to step down the voltage for the thermostat because the SMPS is
able to step down the voltage for the other components of the furnace.
As such, a smaller, lower-cost LL-LTX is used at the max-tech level, as
compared to the LL-LTX used at EL 1 (i.e., the first intermediate
efficiency level). Since the November 2022 Preliminary Analysis, DOE
has not identified any additional design options that could reduce
standby mode and off mode energy consumption.
In the November 2023 NOPD, DOE found that there was some degree of
uncertainty with respect to the appropriateness of the standby mode/off
mode efficiency levels analyzed in the November 2022 Preliminary
Analysis--particularly for products that are in development but also
possibly in some products already on the market. There was also
uncertainty related to the potential impacts that standby mode and off
mode power consumption standards could have on overall system energy
consumption, taking into account the power needs for features such as
safety sensors or other improvements to functionality that would
benefit the consumer. Consequently, DOE determined that it lacked the
necessary information and requisite evidence to amend the standby mode
and off mode standards and did not propose to amend the standby mode/
off mode power standards for NWOFs, MHOFs, and EFs. 88 FR 83426, 83433-
83434 (Nov. 29, 2023). This assessment has not materially changed since
the time of the November 2023 NOPD.
Lennox agreed with DOE's conclusion that no new standards for
standby mode and off mode are appropriate. The commenter stated that
increasing the stringency of standby power levels would inhibit
innovations that benefit consumers, save more significant amounts of
energy, and implement additional safety features. (Lennox, No. 32 at
pp. 1-3) Lennox also agreed with DOE's conclusion that separate standby
mode and off mode power standards are not appropriate for weatherized
gas furnace products, as these products are packaged with air
conditioners or heat pumps that account for standby mode and off mode
energy use in the respective energy conservation standards for those
products. (Id. at p. 3)
In this final determination, for reasons similar to those explained
in the November 2023 NOPD, DOE concludes that amended standby mode/off
mode standards for NWOFs, MHOFs, and EFs are not justified at this
time.
E. Technological Feasibility
1. General Considerations
As discussed, a determination that amended energy conservation
standards are not needed must be based on consideration of whether
amended standards would result in significant conservation of energy,
are technologically feasible, and are cost-effective. (42 U.S.C.
6295(m)(1)(A) and 42 U.S.C. 6295(n)(2))
To determine whether potential amended standards would be
technologically feasible, DOE first develops a list of all known
technologies and design options that could improve the efficiency of
the products that are the subject of the determination. DOE considers
technologies incorporated in commercially-available products or in
working prototypes to be ``technologically feasible.'' 10 CFR part 430,
subpart C, appendix A, sections 6(b)(3)(i) and 7(b)(1). Section IV.A.3
of this document discusses the technology options identified and
considered by DOE for this analysis for oil, electric, and weatherized
gas furnaces.
After DOE has determined which, if any, technologies and design
options are technologically feasible, it further evaluates each
technology and design option in light of the following additional
screening criteria: (1) practicability to manufacture, install, and
service; (2) adverse impacts on product utility or availability; (3)
adverse impacts on health or safety; and (4) unique-pathway proprietary
technologies. 10 CFR part 430, subpart C, appendix A, sections
6(b)(3)(ii)-(v) and 7(b)(2)-(5). Those technology options that are
``screened out'' based on these criteria are not considered further.
Those technology and design options that are not screened out are
considered as the basis for higher efficiency levels that DOE could
consider for potential amended standards. Section IV.A.4 of this
document discusses the results of this screening analysis conducted for
this final determination.
[[Page 84036]]
2. Maximum Technologically Feasible Levels
EPCA requires that for any proposed rule that prescribes an amended
or new energy conservation standard or prescribes no amendment or no
new standard for a type (or class) of covered product, DOE must
determine the maximum improvement in energy efficiency or maximum
reduction in energy use that is technologically feasible for each type
(or class) of covered products. (42 U.S.C. 6295(p)(1)) Accordingly, in
the engineering analysis, DOE identifies the maximum technologically
feasible efficiency level currently available on the market for oil,
electric, and weatherized gas furnaces. DOE also defines such ``max-
tech'' efficiency level, representing the maximum theoretical
efficiency that can be achieved through the application of all
available technology options retained from the screening analysis.\13\
In many cases, the max-tech efficiency level is not commercially
available because it is not currently economically feasible. The max-
tech levels that DOE determined for this analysis are described in
section IV.B.1.c of this final determination.
---------------------------------------------------------------------------
\13\ In applying these design options, DOE would only include
those that are compatible with each other that when combined, would
represent the theoretical maximum possible efficiency.
---------------------------------------------------------------------------
F. Energy Savings
1. Determination of Savings
For each efficiency level (``EL'') evaluated, DOE projects
anticipated energy savings from application of the EL to the oil,
electric, and weatherized gas furnace products purchased during the 30-
year period that begins in the assumed year of compliance with
potential amended standards (2030-2059).\14\ The savings are measured
over the entire lifetime of products purchased during the 30-year
analysis period. DOE quantifies the energy savings attributable to each
EL as the difference in energy consumption between each standards case
and the no-new-standards case. The no-new-standards case represents a
projection of energy consumption that reflects how the market for such
products would likely evolve in the absence of amended energy
conservation standards.
---------------------------------------------------------------------------
\14\ DOE also presents a sensitivity analysis that considers
impacts for products shipped in a nine-year period.
---------------------------------------------------------------------------
DOE uses its NIA spreadsheet models to estimate national energy
savings from potential amended standards for the products analyzed. The
NIA spreadsheet model (described in section IV.G of this document)
calculates energy savings in terms of site energy, which is the energy
directly consumed by the products at the locations where they are used.
For electricity, DOE reports national energy savings in terms of
primary energy savings, which is the savings in the energy that is used
to generate and transmit the site electricity. For natural gas, the
primary energy savings are considered to be equal to the site energy
savings. DOE also calculates national energy savings (``NES'') in terms
of full-fuel-cycle (``FFC'') energy savings. The FFC metric includes
the energy consumed in extracting, processing, and transporting primary
fuels (i.e., coal, natural gas, petroleum fuels), and, thus, presents a
more complete picture of the impacts of energy conservation
standards.\15\ DOE's approach is based on the calculation of an FFC
multiplier for each of the energy types used by covered products.
Section IV.G of this document provides more information on FFC energy
savings.
---------------------------------------------------------------------------
\15\ The FFC metric is discussed in DOE's statement of policy
and notice of policy amendment. 76 FR 51281 (August 18, 2011), as
amended at 77 FR 49701 (August 17, 2012).
---------------------------------------------------------------------------
2. Significance of Savings
As discussed, a determination that amended standards are not needed
must be based on consideration of whether amended standards will result
in significant conservation of energy, among other factors. (42 U.S.C.
6295(m)(1)(A) and 42 U.S.C. 6295(n)(2))
The significance of energy savings offered by a new or amended
energy conservation standard cannot be determined without knowledge of
the specific circumstances surrounding a given rulemaking.\16\ For
example, for some covered products, most of the energy consumption
occurs during periods of peak energy demand. The impacts of these
products on the energy infrastructure can be more pronounced than the
impacts of products with relatively constant demand. Accordingly, DOE
evaluates the significance of energy savings on a case-by-case basis.
The significance of energy savings is further discussed in section
V.B.1 of this final determination.
---------------------------------------------------------------------------
\16\ The numeric threshold for determining the significance of
energy savings established in a final rule published on February 14,
2020 (85 FR 8626, 8670) was subsequently eliminated in a final rule
published on December 13, 2021 (86 FR 70892).
---------------------------------------------------------------------------
G. Cost-Effectiveness
As discussed, a determination that amended standards are not needed
must be based on consideration of whether amended standards would be
cost-effective, among other factors. (42 U.S.C. 6295(m)(1)(A) and 42
U.S.C. 6295(n)(2))
In evaluating cost-effectiveness, EPCA requires DOE to consider
savings in operating costs throughout the estimated average life of the
covered product in the type (or class) compared to any increase in the
price, initial charges, or maintenance expenses for the covered product
that are likely to result from the standard. (42 U.S.C. 6295(n)(2)(c)
and 42 U.S.C. 6295(o)(2)(B)(i)(II)) Cost-effectiveness is also one of
the factors that DOE considers under 42 U.S.C. 6295(o)(2)(B) in
determining whether new or amended standards are economically
justified. (42 U.S.C. 6295(o)(2)(B)(i)(II))
In determining cost-effectiveness of potential amended standards
for covered products, DOE generally conducts LCC and PBP analyses that
estimate the costs and benefits to users from potential standards.
Section IV.E of this document provides more information on the LCC and
PBP analyses conducted for this final determination. To further inform
DOE's consideration of the cost-effectiveness of potential amended
standards, DOE considered the NPV of total costs and benefits estimated
as part of the NIA. The inputs for determining the NPV of the total
costs and benefits experienced by consumers are: (1) total annual
installed cost, (2) total annual operating costs (energy costs and
repair and maintenance costs), and (3) a discount factor to calculate
the present value of costs and savings. The results of this analysis
are discussed in section V.C.2 of this document.
H. Further Considerations
In determining whether a potential, more-stringent standard is
economically justified, DOE must determine whether the benefits of the
standard exceed its burdens. (42 U.S.C. 6295(o)(2)(B)(i)). DOE must
make this determination after receiving comments on the proposed
standard, and by considering, to the greatest extent practicable, the
following seven statutory factors:
(1) The economic impact of the standard on manufacturers and
consumers of the product subject to the standard;
(2) The savings in operating costs throughout the estimated
average life of the covered product in the type (or class) compared
to any increase in the price, initial charges for, or maintenance
expenses of the covered product that are likely to result from the
standard;
(3) The total projected amount of energy (or as applicable,
water) savings likely to result from the standard;
(4) Any lessening of the utility or the performance of the
covered product likely to result from the standard;
(5) The impact of any lessening of competition, as determined in
writing by the Attorney General, that is likely to result from the
standard;
[[Page 84037]]
(6) The need for national energy and water conservation; and
(7) Other factors the Secretary considers relevant.
(42 U.S.C. 6295(o)(2)(B)(i)(I)-(VII))
The following sections discuss how DOE has addressed each of these
seven factors in this final determination.
1. Economic Impact on Manufacturers and Consumers
In determining the impacts of a potential new or amended standard
on manufacturers, DOE conducts an MIA. DOE first uses an annual cash-
flow approach to determine the quantitative impacts. This step includes
both a short-term assessment--based on the cost and capital
requirements during the period between when a regulation is issued and
when entities must comply with the regulation--and a long-term
assessment over a 30-year period. The industry-wide impacts analyzed
include: (1) industry net present value, which values the industry on
the basis of expected future cash flows; (2) cash flows by year; (3)
changes in revenue and income; and (4) other measures of impact, as
appropriate. Since DOE has determined not to amend standards for oil,
electric, and weatherized gas furnaces, this final determination will
have no cash-flow impacts on manufacturers. Accordingly, DOE did not
conduct an MIA for this final determination.
For individual consumers, measures of economic impact include the
changes in LCC and PBP associated with new or amended standards. These
measures are discussed further in the following section. For consumers
in the aggregate, DOE also calculates the national NPV of the consumer
costs and benefits expected to result from particular standards. DOE
also evaluates the impacts of potential standards on identifiable
subgroups of consumers that may be affected disproportionately by a
standard. Since DOE has determined not to amend standards for oil,
electric, and weatherized gas furnaces, this final determination will
have no disproportionate impact on identifiable subgroups of consumers.
Accordingly, DOE did not conduct a subgroup analysis for this final
determination.
2. Savings in Operating Costs Compared To Increase in Price
EPCA requires DOE to consider the savings in operating costs
throughout the estimated average life of the covered product in the
type (or class) compared to any increase in the price of, or in the
initial charges for, or maintenance expenses of, the covered product
that are likely to result from a standard. (42 U.S.C. 6295(m)(1); 42
U.S.C. 6295(n)(2), and 42 U.S.C. 6295(o)(2)(B)(i)(II)) DOE conducts
this comparison in its LCC and PBP analyses.
For its LCC and PBP analyses, DOE assumes that consumers will
purchase the covered product in the first year of compliance with new
or amended standards. The LCC savings for the considered efficiency
levels are calculated relative to the case that reflects projected
market trends in the absence of new or amended standards. DOE's LCC and
PBP analyses are discussed in further detail in section IV.E of this
document.
3. Energy Savings
EPCA requires DOE, in determining the economic justification of an
amended standard, to consider the total projected energy savings that
are expected to result directly from the standard. (42 U.S.C.
6295(o)(2)(B)(i)(III))
As discussed in section IV.G of this document, DOE uses the NIA
spreadsheet models to project national energy savings that are expected
to result directly from an amended standard.
4. Lessening of Utility or Performance of Products
In establishing product classes and in evaluating design options
and the impact of potential standard levels, DOE evaluates potential
standards that would not lessen the utility or performance of the
considered product. (42 U.S.C. 6295(o)(2)(B)(i)(IV)) Since DOE has
determined not to amend standards for oil, electric, and weatherized
gas furnaces, this final determination will not impact the utility of
such products.
5. Impact of Any Lessening of Competition
EPCA directs DOE to consider the impact of any lessening of
competition, as determined in writing by the Attorney General, that is
likely to result from a standard. (42 U.S.C. 6295(o)(2)(B)(i)(V)) Since
DOE has determined not to amend standards for oil, electric, and
weatherized gas furnaces, DOE did not transmit a copy of its
determination to the Attorney General for anti-competitive review.
6. Need for National Energy Conservation
DOE also considers the need for national energy conservation in
determining whether a new or amended standard is economically
justified. (42 U.S.C. 6295(o)(2)(B)(i)(VI)) The energy savings from the
standards are likely to provide improvements to the security and
reliability of the Nation's energy system. Reductions in the demand for
electricity also may result in reduced costs for maintaining the
reliability of the Nation's electricity system. DOE generally conducts
a utility impact analysis to estimate how standards may affect the
Nation's needed power generation capacity. However, since DOE has
determined not to amend standards for oil, electric, and weatherized
gas furnaces, DOE did not conduct this analysis.
DOE maintains that environmental and public health benefits
associated with the more efficient use of energy are important to take
into account when considering the need for national energy
conservation. Amended standards are likely to result in environmental
benefits in the form of reduced emissions of air pollutants and
greenhouse gases associated with energy production and use. DOE
generally conducts an emissions analysis to estimate how amended
standards may affect these emissions. DOE also generally estimates the
economic value of emissions reductions resulting from an amended
standard. However, since DOE has determined not to amend standards for
oil, electric, and weatherized gas furnaces, DOE did not conduct this
analysis.
7. Other Factors
In determining whether an energy conservation standard is
economically justified, DOE may consider any other factors that the
Secretary deems to be relevant. (42 U.S.C. 6295(o)(2)(B)(i)(VII)) To
the extent DOE identifies any relevant information regarding economic
justification that does not fit into the other categories described
previously, DOE could consider such information under ``other
factors.''
IV. Methodology and Discussion of Related Comments
The following sections of this document address each key component
of the analyses DOE has performed for this final determination with
respect to oil, electric, and weatherized gas furnaces. Comments
received from interested parties are addressed in each relevant
section.
A. Market and Technology Assessment
DOE develops information in the market and technology assessment
that provides an overall picture of the market for the products
concerned, including the purpose of the products, the industry
structure, manufacturers, market characteristics, and technologies used
in the products. This activity includes both quantitative and
[[Page 84038]]
qualitative assessments, based primarily on publicly-available
information. The subjects addressed in the market and technology
assessment for this final determination include: (1) a determination of
the scope and identification of product classes, (2) manufacturers and
industry structure, (3) existing efficiency programs, (4) shipments
information, (5) market and industry trends, and (6) technologies or
design options for improving efficiency. The key findings of DOE's
market assessment are summarized in the following sections.
1. Scope of Coverage
As mentioned in section III.B of this document, in assessing the
scope of this rulemaking, DOE relied on the definition of ``furnace''
in 10 CFR 430.2. Any product meeting the definition of a ``furnace''
that is also an oil, electric, and weatherized gas furnace was included
in the scope of DOE's analysis for this final determination. Non-
weatherized gas furnaces and mobile home gas furnaces were considered
in a separate rulemaking.\17\
---------------------------------------------------------------------------
\17\ See Docket No. EERE-2014-BT-STD-0031, which can be accessed
at www.regulations.gov.
---------------------------------------------------------------------------
a. Electric Furnaces
A basic EF is composed of an electric resistance heating element
and blower assembly. (Additionally, there are products that include
electrically powered heat pumps, but these are separately covered
products not addressed here.) The electric resistance heating elements
of EFs are highly efficient, and the efficiency of these units already
approaches 100 percent. DOE is unaware of any technology options that
can improve the efficiency of electric furnaces, so DOE has determined
that more-stringent standards for EFs would not be technologically
feasible. Therefore, DOE concludes that the energy savings potential
from amended standards for EFs would be minimal. Consequently, DOE did
not consider amended AFUE standards for EFs in this rulemaking.
b. Weatherized Oil-Fired Furnaces
DOE is not aware of any WOFs on the market, and, therefore, DOE did
not analyze amended standards for that product class. DOE has concluded
that because there are no WOFs on the market, there would be no
potential energy savings from amended standards.
2. Product Classes
When evaluating and establishing or amending energy conservation
standards, DOE may establish separate standards for a group of covered
products (i.e., establish a separate product class) if DOE determines
that separate standards are justified based on the type of energy used,
or if DOE determines that the product's capacity or other performance-
related feature justifies a different standard. (42 U.S.C. 6295(q)) In
making a determination whether a performance-related feature justifies
a different standard, DOE considers such factors as the utility of the
feature to the consumer and other factors DOE determines are
appropriate. (Id.)
In this case, DOE divides furnaces into seven product classes based
on fuel type (gas, oil, or electric), whether the furnace is
weatherized or not, and whether the furnace is designed for use only in
mobile homes or not. The current product classes for furnaces are (1)
NWGFs, (2) MHGFs, (3) NWOFs, (4) MHOFs, (5) WGFs, (6) WOFs, and (7)
EFs. 10 CFR 430.32(e)(1)(ii). As noted previously, NWGFs and MHGFs are
being addressed in a separate rulemaking process.\18\ Therefore, the
product classes that DOE considered for this final determination are
NWOFs, MHOFs, WGFs, WOFs, and EFs. However, for the reasons discussed
in sections IV.A.1.a and IV.A.1.b of this document, amended energy
conservation standards were not analyzed for EFs or WOFs.
---------------------------------------------------------------------------
\18\ See Docket No. EERE-2014-BT-STD-0031.
---------------------------------------------------------------------------
In summary, DOE assessed amended energy conservation standards in
terms of AFUE for the NWOF, MHOF, and WGF product classes in this final
determination. Again, for the reasons discussed in section III.D of
this document, DOE did not analyze new or amended standby mode/off mode
power standards for any product classes this time.
This final determination maintains the product classes currently
established for oil, electric, and weatherized gas furnaces.
3. Technology Options
DOE develops information in the technology assessment that
characterizes the technologies and design options that manufacturers
may use to attain higher-efficiency performance.
In the November 2023 NOPD, DOE identified several technology
options that would be expected to improve the efficiency of oil and
weatherized gas furnaces in terms of AFUE, as measured by the DOE test
procedure. To develop a list of technology options, DOE examined the
efficiency-improving technologies used in consumer furnaces today.
These technology options provide insight into the technological
improvements typically used to increase the energy efficiency of
consumer furnaces.
For this final determination, DOE has reviewed the consumer
furnaces market and confirmed that the technology options identified in
the November 2023 NOPD continue to reflect the market. The identified
technology options are shown in Table IV.1.
[[Page 84039]]
Table IV.1--List of Technology Options Considered for This Final
Determination
------------------------------------------------------------------------
Technology option Description
------------------------------------------------------------------------
Condensing Secondary Heat The secondary heat exchanger allows more
Exchanger. heat to be extracted from the flue gases
before the products of combustion exit
through the flue to the vent system by
condensing any water vapor and releasing
the resulting latent heat.
Heat Exchanger Improvements.. Improvements to the heat exchanger can be
achieved by modifying baseline designs
of standard furnaces to incorporate any
combination of: (1) increased heat
exchanger surface area, (2) heat
exchanger surface features, and/or (3)
heat exchanger baffles and turbulators.
Improving the heat exchanger for fossil
fuel-fired furnaces can increase the
rate of heat transfer from the hot
combustion gases to the circulation air
that is distributed to the heated space.
This improved heat transfer increases
thermal efficiency and AFUE.
Two-Stage and Modulating Two-stage and modulating combustion allow
Combustion. furnaces to meet heating load
requirements more precisely. When low
heating load conditions exist, a two-
stage or modulating furnace can operate
at a reduced input rate for an extended
period of burner on-time to meet the
reduced heating load. This improves
comfort by reducing large fluctuations
in room temperature. Because burner on-
time increases, however, fuel use does
not drastically decrease, so efficiency
gains are typically small.
Pulse Combustion............. Pulse combustion burners operate on self-
sustaining resonating pressure waves
that alternately rarefy the combustion
chamber (drawing a fresh fuel-air
mixture into the chamber) and pressurize
it (causing ignition by compression
heating of the mixture to its flash
point). Pulse combustion systems feature
high heat transfer rates, can self-vent,
and can operate as isolated combustion
systems. Because the pulse combustion
process is highly efficient, the burners
are generally used with condensing
appliances.
Premix Burners............... Premix burners completely premix the
primary air and fuel prior to
combustion, thereby eliminating the need
for secondary air. These burners allow
for more precise control over the air-
fuel ratio, so that the level of excess
air can be set for optimal performance.
Premix burners are often utilized to
control production of emissions, in
particular NOX. The premix burners used
in consumer furnaces on the market today
are capable of achieving ``ultra-low
NOX'' levels.
Burner Derating.............. Burner derating (i.e., reducing burner
firing rate while keeping heat exchanger
geometry and surface area the same) will
increase the ratio of heat transfer
surface area to energy input, thereby
increasing the AFUE.
Insulation Improvements...... If the jacket loss test is performed,
insulation improvements would reduce
jacket losses and increase AFUE.
Insulation can be improved by modifying
the baseline furnace design through the
use of increased jacket insulation or
advanced forms of insulation.
Off-Cycle Dampers............ Off-cycle (which refers to the burner off-
cycle) dampers restrict the intake and
exhaust airflow through the venting
system during standby mode by closing
when the burner is not operating,
thereby trapping residual heat in the
heat exchanger. During the burner off-
cycle, a furnace can lose heat by
natural convection and conduction
through the combustion air inlet and
flue. Installing a damper at these
points can prevent heat from escaping
and minimize off-cycle heat losses.
Dampers have no effect on the steady-
state performance of the furnace;
however, they can reduce standby losses.
The AFUE metric captures both steady-
state and standby performance of the
furnace, and thus any heated air that is
retained in the system during the
standby mode improves the furnace's
AFUE.
Off-cycle dampers include: (1) electro-
mechanical flue dampers, which are
installed downstream of the heat
exchanger, are activated by an external
source of electricity, and open and
close immediately when combustion starts
and stops, (2) electro-mechanical burner
inlet dampers, which are installed at
the combustion-air inlet to the burner
box and are designed to automatically
close off the air passage and restrict
the airflow through the heat exchanger
when the burner is off.
Direct Venting............... A direct venting system consists of a
pipe that provides the burner with a
direct connection to a combustion air
source on the exterior of the building.
This external connection allows the
furnace to utilize outdoor air for
combustion, which could result in an
improvement in AFUE.
Concentric Venting........... Concentric venting is accomplished by
running the inlet and exhaust vents
concentrically. The flue gases are
exhausted through a central vent pipe,
and the intake combustion air passes
through a concentric duct surrounding
it. This arrangement creates a counter-
flow heat exchanger that recovers some
heat from the flue gases to preheat the
combustion air. It provides an
efficiency advantage compared to non-
concentric venting systems, as the
concentric vent essentially serves as a
shell-in-tube heat exchanger to recover
heat.
Low-Pressure, Air-Atomized To overcome the low input limitations of
Oil Burner. conventional oil burners, Brookhaven
National Laboratory developed a low-
pressure, air-atomized oil burner that
can operate at firing rates as low as
0.25 gallons of oil per hour (10 kW). In
addition, it can operate with low levels
of excess combustion air (less than 10
percent) for lean-burning, ultra-clean
combustion. A lower level of excess air
generally improves AFUE rating. This
single-stage burner design is also
capable of firing fuel at high and low
input rates, which are manually actuated
by a switch, allowing it to closely
match the smaller heating loads of well-
insulated modern homes. The ability to
derate the flame also greatly enhances
the effectiveness of the heat exchanger,
which improves steady-state efficiency.
[[Page 84040]]
High-Static Oil Burner....... A modification of the conventional flame
retention head burner is the high-static
pressure flame retention head oil
burner. These burners employ an air
guide to direct air onto the optimal
point on the blower wheel and a scroll
insert to create high static pressure in
the combustion chamber while maintaining
consistent airflow. This higher pressure
enables the furnace to overcome
restrictive flow passages in compact,
more efficient heat exchangers. These
types of burners are also able to
operate at lower levels of excess air,
giving them a nearly five-percent AFUE
advantage over flame retention head
burners.
Delayed-Action Oil Pump A delayed-action oil pump solenoid valve
Solenoid Valve. is installed between the oil pump and
the burner nozzle to supplement the fuel
pump regulator by delaying the fuel
release by 3 to 6 seconds after the
igniter and burner blower start until
the oil pressure reaches the level
required to fully discharge the oil into
the combustion chamber without dripping.
This ensures that the oil burns more
completely. Testing at Brookhaven
National Laboratory indicates that the
typical efficiency benefit of delayed-
action solenoid valves is expected to be
less than one-percent AFUE.
------------------------------------------------------------------------
As detailed in section IV.A.5 of this document, for each technology
option identified, DOE applies screening criteria before considering it
further in the analysis.
4. Screening Analysis
As discussed, DOE conducts a screening analysis to evaluate whether
to further consider each identified technology and design option. DOE
uses the following five screening criteria to determine which
technology options are suitable for further consideration in an energy
conservation standards rulemaking:
(1) Technological feasibility. Technologies that are not
incorporated in commercially-available products or in commercially-
viable, existing prototypes will not be considered further.
(2) Practicability to manufacture, install, and service. If it is
determined that mass production of a technology in commercially-
available products and reliable installation and servicing of the
technology could not be achieved on the scale necessary to serve the
relevant market at the time of the projected compliance date of the
standard, then that technology will not be considered further.
(3) Impacts on product utility. If a technology is determined to
have a significant adverse impact on the utility of the product to
subgroups of consumers, or result in the unavailability of any covered
product type with performance characteristics (including reliability),
features, sizes, capacities, and volumes that are substantially the
same as products generally available in the United States at the time,
it will not be considered further.
(4) Safety of technologies. If it is determined that a technology
would have significant adverse impacts on health or safety, it will not
be considered further.
(5) Unique-pathway proprietary technologies. If a technology has
proprietary protection and represents a unique pathway to achieving a
given efficiency level, it will not be considered further, due to the
potential for monopolistic concerns.
See 10 CFR part 430, subpart C, appendix A, sections 6(b)(3) and
7(b).
If DOE determines that a technology fails to meet one or more of
these listed criteria, it is excluded from further consideration in the
engineering analysis. The following sections include DOE's evaluation
of each technology option against the screening analysis criteria.
a. Screened-Out Technologies
Based on DOE's research, DOE screened out the technology options on
the basis of each screening criteria shown in Table IV.2 from further
consideration as options to improve the AFUE (as measured by the DOE
test procedure) of NWOFs, MHOFs, and WGFs. The reasons for exclusion
associated with each technology are marked in the table with an X.
Additional details about the reasons for exclusion are discussed in
this section.
Table IV.2--Technology Options Screened Out
--------------------------------------------------------------------------------------------------------------------------------------------------------
Screening criteria (X = basis for screening out)
------------------------------------------------------------------------------------
Applicable product Practicability Impacts on Adverse
Excluded technology option class(es) Technological to install, product utility impacts on Unique- pathway
feasibility manufacture, or product health or proprietary
and service availability safety technologies
--------------------------------------------------------------------------------------------------------------------------------------------------------
Pulse combustion....................... WGF....................... ............... ............... ............... X ...............
Burner derating........................ WGF, NWOF, MHOF........... ............... ............... X ............... ...............
Low-pressure, air-atomized oil burner.. NWOF, MHOF................ X ............... ............... ............... ...............
--------------------------------------------------------------------------------------------------------------------------------------------------------
Pulse Combustion
In contrast to natural draft and induced draft furnaces, pulse
combustion furnaces generate positive pressure in the heat exchanger.
Although these products are generally safe, this could create a
potential safety problem if the heat exchanger breaches, because
combustion products can contaminate the circulation airstream.
Pulse combustion gas furnaces were available in the United States
for more than two decades. However, they were withdrawn from the market
within the past 20 years because manufacturers found that competing
technologies, such as condensing secondary heat exchangers, cost
significantly less to manufacture and operate. In light of the ability
of furnace manufacturers to cost-effectively achieve high efficiencies
without the use of pulse combustion, the technology's risks do not
outweigh its benefits for consumer furnace applications. Accordingly,
DOE did not
[[Page 84041]]
further analyze this technology option as part of this final
determination.
Burner Derating
Because heat output rate is directly related to burner size, burner
derating reduces the amount of heated air available to the consumer.
This reduction in heat output rate adversely affects the utility to
consumers. Therefore, DOE did not consider this technology option.
Low-Pressure, Air-Atomized Oil Burner
While tests performed at the Brookhaven National Laboratory seem to
have successfully demonstrated enhanced AFUE performance under the DOE
test procedure in oil boilers that employed prototype low-pressure air-
atomized burners, the prototype burner was never tested on a furnace.
Therefore, the technological feasibility of the burner prototype for
incorporation into a residential oil-fired furnace remains unknown, so
DOE did not consider low-pressure, air-atomized oil burners to be a
viable technology for efficiency improvement for this final
determination.
b. Remaining Technologies
After a thorough review of each technology, DOE concludes that all
of the remaining identified technologies not ``screened out'' meet all
of the screening criteria. In summary, DOE retained (i.e., did not
screen out) the technology options listed below:
Condensing secondary heat exchanger
Heat exchanger improvements
Two-stage and modulating combustion
Premix burners
Insulation improvements
Off-cycle dampers
Direct venting
Concentric venting
High-static oil burner
Delayed-action oil pump solenoid valve
DOE determined that these technology options are technologically
feasible because they are being used or have previously been used in
commercially-available products or working prototypes. DOE also finds
that all of the remaining technology options meet the other screening
criteria (i.e., practicable to manufacture/install/service; do not
result in adverse impacts on product utility, product availability,
health, or safety; and do not utilize unique-pathway proprietary
technologies). DOE considers these remaining technology options as the
basis for higher efficiency levels that DOE could consider for
potential amended standards.
5. Impact From Other Rulemakings
Lennox commented that manufacturers are facing unprecedented
regulatory change elsewhere and significant cumulative regulatory
burdens, which further supports DOE's determination not to increase the
AFUE efficiency standards and not to increase standby and off mode
standards for oil, electric, and weatherized gas consumer furnaces.
(Lennox, No. 32 at pp. 3-4) Lennox stated that the related rulemakings
include the EPA phasedown to lower-global warming potential (``GWP'')
refrigerants, the energy conservation standards final rule for NWGFs/
MHGFs, the National and Regional Cold Climate Heat Pump Specifications,
the DOE energy conservation standards for air-cooled, three-phase air
conditioners and heat pumps below 65,000 Btu/h and air-cooled, three-
phase, variable refrigerant flow (``VRF'') air conditioners and heat
pumps below 65,000 Btu/h, the DOE test procedure for VRF systems, and
the EPA ENERGY STAR 4.0 for Light Commercial Heating, Ventilation, and
Air Conditioning (``HVAC''). (Id. at p. 4) AHRI commented that most of
the consumer furnace market (i.e., NWGFs) is obligated to increase
efficiency to 95-percent AFUE by December 2028, which is one step below
max-tech and which is expected to place a significant economic burden
on the industry. (AHRI, No. 36 at p. 2)
In response, DOE notes that the Department is not amending the
energy conservation standards for oil, electric, and weatherized gas
consumer furnaces, and, therefore, it does not expect this rulemaking
to contribute to the cumulative regulatory burden on manufacturers.
B. Engineering and Cost Analysis
The purpose of the engineering analysis is to establish the
relationship between the efficiency and manufacturer production cost
(``MPC'') of the subject products (i.e., NWOFs, MHOFs, and WGFs). There
are two elements to consider in the engineering analysis: (1) the
selection of efficiency levels to analyze (i.e., the ``efficiency
analysis''), and (2) the determination of product cost at each
efficiency level (i.e., the ``cost analysis''). In determining the
performance of higher-efficiency products, DOE considers those
technologies and design option combinations not eliminated by the
screening analysis. For each product class, DOE estimates the baseline
cost, as well as the incremental cost for the product at efficiency
levels above the baseline. The output of the engineering analysis is a
set of cost-efficiency ``curves'' that are used in downstream analyses
(i.e., the LCC and PBP analyses and the NIA).
DOE recently conducted an engineering analysis to determine the
cost-efficiency relationship for oil and weatherized gas consumer
furnaced for the November 2023 NOPD. 88 FR 83426, 83439-83446 (Nov. 29,
2023). For this final determination, DOE analyzed cost trends across
the consumer oil and weatherized gas furnace market as part of the
market and technology assessment (see section IV.A of this document)
and found that oil and weatherized gas consumer furnace efficiencies
have not changed substantially since the NOPD analysis. Thus, as
discussed in section IV.B.1 of this document, DOE maintained the
efficiency levels from the November 2023 NOPD in the final
determination analysis. Additionally, DOE examined its most recent
inputs to its manufacturing cost analysis (e.g., raw material prices,
component prices, labor rates) and found that, although MPC values for
each efficiency level may have increased, the incremental MPCs would
not significantly change from those in the November 2023 NOPD.
Therefore, DOE concludes that an updated cost analysis would not impact
the results of this final determination, so the Department is using the
same methodology and analytical results as those described in the
November 2023 NOPD engineering and cost analysis. Further information
on this analytical methodology used in the November 2023 NOPD is
presented in the following subsections.
1. Efficiency Analysis
DOE typically uses one of two approaches to develop energy
efficiency levels for the engineering analysis: (1) relying on observed
efficiency levels in the market (i.e., the efficiency-level approach),
or (2) determining the incremental efficiency improvements associated
with incorporating specific design options to a baseline model (i.e.,
the design-option approach). Using the efficiency-level approach, the
efficiency levels established for the analysis are determined based on
the market distribution of existing products (in other words, based on
the range of efficiencies and efficiency level ``clusters'' that
already exist on the market). Using the design-option approach, the
efficiency levels established for the analysis are determined through
detailed engineering calculations and/or computer simulations of the
efficiency improvements from implementing
[[Page 84042]]
specific design options that have been identified in the technology
assessment. DOE may also rely on a combination of these two approaches.
For example, the efficiency-level approach (based on actual products on
the market) may be extended using the design-option approach to
interpolate to define ``gap fill'' levels (to bridge large gaps between
other identified efficiency levels) and/or to extrapolate to the ``max-
tech'' level (particularly in cases where the ``max-tech'' level
exceeds the maximum efficiency level currently available on the
market). For this final determination analysis, DOE used the
efficiency-level approach.
a. Baseline Efficiency
For each product class, DOE generally selects a baseline model as a
reference point for each class, and measures anticipated changes to the
product resulting from potential energy conservation standards against
the baseline model. The baseline model in each product class represents
the characteristics of products typical of that class (e.g., capacity,
physical size). Generally, a baseline model is one that just meets
current energy conservation standards, or, if no standards are in
place, the baseline is typically the most common or least-efficient
unit on the market.
A basic consumer gas furnace comprises a hot surface or direct
spark ignition system, tubular in-shot burners, a noncondensing heat
exchanger, a blower assembly (including motor and forward-swept fan
blade), a mechanical draft combustion fan assembly, and automatic
controls. A basic consumer oil-fired furnace comprises an interrupted
spark ignition system, power burner, noncondensing heat exchanger, and
blower assembly. Details and descriptions of each of these components
can be found in chapter 3 of the November 2022 Preliminary Analysis
TSD.
The identification of baseline units requires establishing the
baseline efficiency level. In cases where there is an existing
standard, DOE typically defines ``baseline units'' as units with
efficiencies equal to the current Federal energy conservation
standards. However, for the MHOF product class, DOE did not identify
any currently available units at the minimum standard level (75-percent
AFUE), and, therefore, DOE analyzed 80-percent AFUE as the baseline
level for MHOFs, as it was the lowest efficiency available on the
market.
In the November 2023 NOPD, DOE used the baseline levels presented
in Table IV.3 as the baseline efficiency AFUE levels for oil, electric,
and weatherized gas furnaces, along with the typical characteristics of
a baseline unit.
Table IV.3--Baseline Efficiency Levels
------------------------------------------------------------------------
Baseline AFUE
Product class level (%) Typical characteristics
------------------------------------------------------------------------
NWOF........................... 83 --Single-stage burner.
--Electronic ignition.
--Aluminized-steel heat
exchanger.
--Indoor blower fan
including PSC motor *
and forward-curved
blower impeller blade.
MHOF........................... 80 --Single-stage burner.
--Electronic ignition.
--Aluminized-steel heat
exchanger.
--Indoor blower fan
including PSC motor *
and forward-curved
blower impeller blade.
--Direct venting
system.
--Built-in evaporator
coil cabinet.
WGF............................ 81 --Draft inducer.
--Single-stage burner.
--Electronic ignition.
--Aluminized-steel
tubular heat
exchanger.
--Indoor blower fan
including BPM * motor
and forward-curved
blower impeller blade.
------------------------------------------------------------------------
* Consumer furnace fans incorporated into NWOFs, MHOFs, and WGFs
manufactured on and after July 3, 2019 must meet fan energy rating
(``FER'') standards specified in 10 CFR 430.32(y). The blower fan
motor (among other factors) can affect FER. Brushless permanent magnet
(``BPM'') motors have become the predominant motor type at the
baseline AFUE levels for WGFs, and permanent split capacitor (``PSC'')
motors, which are less efficient than BPM motors, are common for NWOFs
and MHOFs.
Typically, baseline units are representative of the minimum
technology and lowest-cost product that manufacturers can produce.
Accordingly, in the teardown analysis, DOE examined a variety of
baseline units that incorporate the various baseline design options for
furnace components.
As stated previously, for this final determination, DOE used the
baseline efficiency levels as presented in the November 2023 NOPD.
b. Intermediate Efficiency Levels
In the November 2023 NOPD, DOE also analyzed intermediate
efficiency levels for NWOFs and MHOFs. 88 FR 83426, 83440-83441 (Nov.
29, 2023). However, for WGFs, DOE did not find any models on the market
between the baseline (81-percent AFUE) and max-tech level (95-percent
AFUE) and, therefore, did not analyze any intermediate efficiency
levels for this product class. The intermediate efficiency levels
analyzed for NWOFs were 85-percent and 87-percent AFUE, and the
intermediate efficiency levels analyzed for MHOFs were 83-percent and
85-percent AFUE. To improve efficiency from the baseline to these
intermediate efficiency levels, manufacturers generally increase the
surface area of the heat exchanger, which increases the heat transfer
area and, thus, allows manufacturers to achieve higher efficiencies.
The intermediate efficiency levels analyzed were representative of
common efficiency levels available on the market. DOE reviewed its own
Compliance Certification Database (``CCD''), as well as AHRI's product
[[Page 84043]]
certification directories,\19\ California Energy Commission's
database,\20\ manufacturer catalogs, and other publicly-available
literature to inform its selection of intermediate efficiency levels.
---------------------------------------------------------------------------
\19\ AHRI's Directory of Certified Product Performance
(Available at: www.ahridirectory.org/Search/SearchHome) (last
accessed May 6, 2024).
\20\ California Energy Commission's MAEDbs (Available at:
cacertappliances.energy.ca.gov/Pages/Search/AdvancedSearch.aspx)
(last accessed May 6, 2024).
---------------------------------------------------------------------------
As stated previously, for this final determination, DOE used the
intermediate efficiency levels as presented in the November 2023 NOPD.
c. Maximum Technology (``Max-Tech'') Efficiency Levels
As noted, EPCA requires that any new or amended energy conservation
standard be designed to achieve the maximum improvement in energy
efficiency that is technologically feasible. (42 U.S.C. 6295(o)(2)(A))
As part of its analysis, DOE identifies the ``maximum available''
efficiency level, representing the highest efficiency unit currently
available on the market. DOE also defines a ``max-tech'' efficiency
level, representing the maximum theoretical efficiency that can be
achieved through the application of all available technology options
retained from the screening analysis. In many cases, the max-tech
efficiency level is not commercially available because it is not
currently economically feasible.
In the November 2023 NOPD, DOE conducted an analysis of the market
and a technology assessment and researched current product offerings to
determine the max-tech efficiency levels. 88 FR 83426, 83441 (Nov. 29,
2023). The max-tech level identified in each product class corresponded
to the highest-AFUE furnace available on the market, which DOE found to
correspond to the maximum technologically feasible levels at this time.
For NWOFs, DOE identified a design that achieves a max-tech efficiency
level of 96-percent AFUE. For MHOFs, the maximum efficiency level that
DOE identified was 87-percent AFUE. For WGFs, DOE identified a max-tech
efficiency level design that achieves 95-percent AFUE. For WGFs and
NWOFs, the max-tech efficiency level is currently achieved by use of a
condensing secondary heat exchanger. A constant-airflow BPM (``CA-
BPM'') indoor blower motor was also implemented as the motor design
option for the max-tech efficiency level for NWOFs, because the only
NWOF model on the market available at this level includes a CA-BPM
motor, and it was unclear if this level is achievable without using a
CA-BPM fan motor. For MHOFs, the max-tech efficiency level is currently
achieved by use of a heat exchanger with increased surface area.
As stated previously, for this final determination, DOE used the
max-tech efficiency levels as presented in the November 2023 NOPD.
d. Summary of Efficiency Levels Analyzed
The AFUE efficiency levels analyzed along with the technologies
that are expected to be used to increase energy efficiency above the
baseline efficiency level for NWOFs, MHOFs, and WGFs are presented in
Table IV.4, Table IV.5, and Table IV.6, respectively.
Table IV.4--AFUE Efficiency Levels and Technologies Used at Each
Efficiency Level Above Baseline for NWOFs
------------------------------------------------------------------------
Description of
Efficiency level AFUE (%) technologies typically
incorporated
------------------------------------------------------------------------
0--Baseline.................... 83 See Table IV.3 for
baseline features.
1.............................. 85 Baseline EL + Increased
heat exchanger area.
2.............................. 87 EL 1 + Increased heat
exchanger area.
3--Max-tech.................... 96 EL 2 + Addition of
condensing secondary
heat exchanger (and
associated components,
sensors, etc.) + CA-
BPM motor.
------------------------------------------------------------------------
Table IV.5--AFUE Efficiency Levels and Technologies Used at Each
Efficiency Level Above Baseline for MHOFs
------------------------------------------------------------------------
Description of
Efficiency level AFUE (%) technologies typically
incorporated
------------------------------------------------------------------------
0--Baseline.................... 80 See Table IV.3 for
baseline features.
1.............................. 83 Baseline EL + Increased
heat exchanger area.
2.............................. 85 EL 1 + Increased heat
exchanger area.
3--Max-tech.................... 87 EL 2 + Increased heat
exchanger area.
------------------------------------------------------------------------
Table IV.6--AFUE Efficiency Levels and Technologies Used at Each
Efficiency Level Above Baseline for WGFs
------------------------------------------------------------------------
Description of
Efficiency level AFUE (%) technologies typically
incorporated
------------------------------------------------------------------------
0--Baseline.................... 81 See Table IV.3 for
baseline features.
1--Max-tech.................... 95 Baseline EL + Addition
of condensing
secondary heat
exchanger (and
associated components,
sensors, etc.).
------------------------------------------------------------------------
2. Cost Analysis
The cost analysis portion of the engineering analysis is conducted
using one or a combination of cost approaches. The selection of cost
approach depends on a suite of factors, including the availability and
reliability of public information, characteristics of the regulated
product, and the availability and timeliness of purchasing the product
on the market.
[[Page 84044]]
The cost approaches generally used by DOE are summarized as follows:
[ballot] Physical teardowns: Under this approach, DOE physically
dismantles commercially-available products, component-by-component, to
develop a detailed bill of materials for the products.
[ballot] Catalog teardowns: In lieu of physically deconstructing
products, DOE identifies each component using parts diagrams (available
from manufacturer websites or appliance repair websites, for example)
to develop the bill of materials for the product.
[ballot] Price surveys: If neither a physical nor a catalog
teardown is feasible (e.g., for tightly integrated products such as
fluorescent lamps, which are infeasible to disassemble and for which
parts diagrams are unavailable), cost-prohibitive, or otherwise
impractical (e.g., large commercial boilers), DOE conducts price
surveys using publicly-available pricing data published on major online
retailer websites and/or by soliciting prices from distributors and
other commercial channels.
In the November 2023 NOPD, DOE conducted the cost analysis using a
combination of physical and catalog teardowns. 88 FR 83426, 83443 (Nov.
29, 2023). DOE estimated the MPC associated with each efficiency level
to characterize the cost-efficiency relationship of improving consumer
furnace performance, in terms of AFUE.
The units selected for the teardown analysis for the November 2023
NOPD and used in this final determination spanned a range of
manufacturers and efficiencies for commercially-available products that
are the subject of this rulemaking. Products were selected that have
characteristics of typical products on the market at a representative
input capacity. Based on information gathered as part of the market and
technology assessment (see section IV.A of this document), as well as
discussions with manufacturers, DOE determined that 80 kBtu/h and 105
kBtu/h were representative input capacities for WGFs and oil furnaces,
respectively. Where possible, DOE selected teardowns at those
representative capacities. Where needed, catalog teardowns were also
conducted to supplement the physical teardowns. DOE estimated the
manufacturing cost for each furnace selected for teardown by
disassembling the furnace and developing a bill of materials (``BOM'').
The resulting BOM provides the basis for the MPC estimates for products
at various efficiency levels spanning the full range of efficiencies
from the baseline to max-tech.
To account for manufacturers' non-production costs and profit
margin, DOE applies a non-production cost multiplier (the manufacturer
markup) to the MPC. The resulting manufacturer selling price (``MSP'')
is the price at which the manufacturer distributes a unit into
commerce. DOE developed an average manufacturer markup by examining the
annual Securities and Exchange Commission (``SEC'') 10-K reports filed
by publicly-traded manufacturers primarily engaged in HVAC
manufacturing whose combined product range includes oil and weatherized
gas furnaces. The manufacturer markup estimates are consistent with the
manufacturer markups developed for a final rule for furnace fan energy
conservation standards published in the Federal Register on July 3,
2014. 79 FR 38130. Specifically, DOE estimates the industry average
manufacturer markup to be 1.35 for NWOFs, 1.29 for MHOFs, and 1.27 for
WGFs.
In this final determination, DOE used the same cost analysis as in
the November 2023 NOPD.
a. Teardown Analysis
For the November 2023 NOPD teardown analysis, DOE used a total of
31 teardowns of consumer furnaces as the basis for calculating industry
MPCs. The units DOE selected for teardown are manufactured in
considerable volume, are commonly available, and have features that DOE
believes are representative of the most common characteristics (i.e.,
input capacity, configuration, and heat exchanger type) of each product
class. As discussed previously, most physical teardown units had input
capacities of approximately 80 kBtu/h for WGFs or 105 kBtu/h for NWOFs
and MHOFs, which DOE considers to be representative of those furnace
product classes. For units that were not at the representative
capacity, an adjustment was developed to normalize all units to the
representative capacity. To the extent possible, all major efficiency
levels and technologies were captured in the selection of models for
the teardown analysis. WGF and oil furnace teardowns were considered
separately.
Whenever possible, DOE examined multiple models from a given
manufacturer that capture different design options and used them as
direct points of comparison. The teardown selections also minimized the
incorporation of non-efficiency-related premium features, which
otherwise could inflate the incremental manufacturing cost of achieving
higher efficiency levels.
For the November 2023 NOPD, DOE examined products with a variety of
indoor blower motor technologies and combustion systems (i.e., single-
stage, two-stage, or modulating). DOE also examined products with PSC,
constant-torque BPM (``CT-BPM''), and CA-BPM indoor blower motors. As
further discussed in section IV.B.2.b of this document, DOE determined
the cost of including these technologies and applied the costs in the
downstream analyses to estimate the manufacturing cost of going from
one technology to another with higher efficiency (e.g., using a CA-BPM
instead of a CT-BPM, or two-stage combustion instead of single-stage
combustion). Although such changes are not necessarily required due to
changes in the AFUE level, DOE included these costs to better reflect
the products available on the market such that it represents the
products expected to be available in a scenario where the standard were
set at that level.
Due to the similarity observed in NWOF and MHOF designs available
in the market, DOE has found that the costs associated with increasing
the energy efficiency of MHOFs are equivalent to the costs for NWOFs. A
MHOF teardown was used to examine key differences between NWOFs and
MHOFs and confirmed that the MPCs of MHOFs could be estimated based on
the NWOF teardowns. Therefore, in the November 2023 NOPD, DOE based MPC
estimates for MHOFs at each efficiency level analyzed largely on
teardowns of NWOFs at that efficiency level by determining the
differences between the NWOF and MHOF product classes and estimating
the costs associated with those differences.
b. Cost Estimation Method
In the November 2023 NOPD, DOE assigned costs of labor, materials,
and overhead to each part, whether purchased or produced in-house. DOE
then aggregated single-part costs into major assemblies (e.g.,
packaging, cabinet assembly, heat exchanger, burner system/gas train,
exhaust subassembly, fan system, controls) and summarized these costs
in a spreadsheet BOM. DOE repeated this same process for every physical
and catalog teardown in the engineering analysis.
Analytical inputs related to manufacturer practices and cost
structure play an important role in estimating the final cost of a
product. DOE used inputs regarding the manufacturing process parameters
(e.g., equipment use, labor rates, tooling depreciation, and cost of
purchased raw materials) to determine the value for each furnace
component. DOE collected
[[Page 84045]]
information on labor rates, tooling costs, raw material prices, and
other factors to use as inputs into the cost estimates. DOE determined
values for these parameters using internal expertise and confidential
information available to its contractors, some of which was obtained
via confidential interviews with manufacturers. For purchased parts,
DOE estimated the purchase price based on volume-variable price
quotations and detailed discussions with manufacturers and component
suppliers. DOE then summed the values of the furnace components into
assembly costs and, finally, the total MPC for the entire furnace.
The MPC includes material, labor, and depreciation costs, as well
as the overhead costs associated with the manufacturing facility.
Material costs include both raw materials and purchased-part costs.
Labor costs include fabrication, assembly, and indirect and overhead
(burdened) labor rates. Depreciation costs include production equipment
depreciation, tooling depreciation, and building depreciation. The
overhead costs associated with the manufacturing facility include
indirect process costs, utilities, equipment and building maintenance,
and reworking of defective parts/units.
DOE determined the costs of raw materials based on manufacturer
interviews, quotes from suppliers, and secondary research. Past results
are updated periodically and/or inflated to present-day prices using
indices from resources such as MEPS International,\21\
PolymerUpdate,\22\ the U.S. Geologic Survey (``USGS''),\23\ and the
U.S. Bureau of Labor Statistics (``BLS'').\24\ Raw material prices for
metals, such as those of stainless steel and other sheet metals, are
estimated on the basis of five-year averages to smooth out spikes in
demand. For other ``raw'' materials such as plastic resins, insulation
materials, etc., DOE used prices based on current market data (as of
December 2022) rather than a five-year average, because non-metal raw
materials have not experienced the same level of price volatility in
recent years as metal raw materials.
---------------------------------------------------------------------------
\21\ For more information on MEPS International, please visit
www.meps.co.uk/ (last accessed April 15, 2024).
\22\ For more information on PolymerUpdate, please visit
www.polymerupdate.com (last accessed May 9, 2024).
\23\ For more information on the USGS metal price statistics,
please visit www.usgs.gov/centers/nmic/commodity-statistics-and-information (last accessed May 9, 2024).
\24\ For more information on the BLS producer price indices,
please visit www.bls.gov/ppi/ (last accessed May 9, 2024).
---------------------------------------------------------------------------
DOE characterized parts based on whether manufacturers fabricated
them in-house or purchased them from outside suppliers. For fabricated
parts, DOE estimated the price of intermediate materials (e.g., tube,
sheet metal) and the cost of forming them into finished parts. For
purchased parts, DOE estimated the purchase prices paid to the original
equipment manufacturers (``OEMs'') of these parts, based on discussions
with manufacturers during confidential interviews. Whenever possible,
DOE obtained price quotes directly from the component suppliers used by
furnace manufacturers whose products were examined in the engineering
analysis. DOE determined that the components in Table IV.7 are
generally purchased from outside suppliers.
Table IV.7--Purchased Furnace Components
------------------------------------------------------------------------
Assembly Purchased subassemblies
------------------------------------------------------------------------
Burner/Exhaust............................ Gas valve.
Spark igniter.
Draft inducer assembly.
Blower.................................... Indoor blower fan blade.
Indoor blower fan motor.
Controls.................................. Control boards.
Capacitors, transformers,
contactors, switches, etc.
------------------------------------------------------------------------
Certain factory parameters, such as fabrication rates, labor rates,
and wages, also affect the cost of each unit produced. DOE factory
parameter assumptions were based on internal expertise and manufacturer
feedback. Table IV.8 lists the factory parameter assumptions used in
the analysis. For the engineering analysis, these factory parameters,
including production volume, are the same at every efficiency level.
The production volume used at each efficiency level corresponds with
the average production volume, per manufacturer, if 100 percent of all
units manufactured were at that efficiency level. This production
volume was estimated based on historical shipments. These assumptions
are generalized to represent typical production and are not intended to
model a specific factory.
Table IV.8--Factory Parameter Assumptions
------------------------------------------------------------------------
Oil furnace
Parameter estimate WGF estimate
------------------------------------------------------------------------
Actual Annual Production Volume 5,000 units/year.. 500,000 units/
(units/year). year.
Purchased Parts Volume.......... 5,000 units/year.. 100,000 units/
year.
Workdays Per Year (days)........ 250............... 250.
Assembly Shifts Per Day (shifts) 1................. 2.
Fabrication Shifts Per Day 2................. 2.
(shifts).
Fabrication Labor Wages ($/h)... 16................ 16.
Assembly Labor Wages ($/h)...... 16................ 16.
Length of Shift (h)............. 8................. 8.
Average Equipment Installation 10%............... 10%.
Cost (% of purchase price).
Fringe Benefits Ratio........... 50%............... 50%.
Indirect to Direct Labor Ratio.. 33%............... 33%.
Average Scrap Recovery Value.... 30%............... 30%.
Worker Downtime................. 10%............... 10%.
Burdened Assembly Labor Wage ($/ 24................ 24.
h).
Burdened Fabrication Labor Wage 24................ 24.
($/h).
Supervisor Span (workers/ 25/1.............. 25/1.
supervisor).
Supervisor Wage Premium (over 30%............... 30%.
fabrication and assembly wage).
------------------------------------------------------------------------
[[Page 84046]]
Indoor Blower Motor Costs
As discussed in section IV.B.1.a of this document, the baseline
design for WGFs includes a BPM motor. DOE research suggests that the
predominant BPM indoor blower motors sold on the market today are
either a CT-BPM or a CA-BPM design. Both types of motors rely on
electronic variable-speed motor systems that are typically mounted in
an external chassis to the back of the motor. CA-BPM motors utilize
feedback control to adjust torque based on external static pressure
(``ESP'') in order to maintain a desired airflow. This differentiates
them from CT-BPM motors, which will maintain torque and likely decrease
airflow output in environments with high ESPs. CT-BPMs are capable of
achieving airflows similar to CA-BPMs but are generally less expensive.
Therefore, for the November 2023 NOPD, DOE considered the baseline
design to include a CT-BPM motor for the WGF product class and
determined the incremental cost of a CA-BPM motor.
DOE's review of the market for the November 2023 NOPD showed that
PSC motors are still being used in some NWOFs and MHOFs, so the final
MPC results are presented based on a PSC motor at the baseline through
87-percent AFUE. To account for the variety of motor technologies
available on the market, DOE determined the incremental cost associated
with use of various types of more-efficient BPM fan motors as compared
to baseline PSC motors for NWOFs and MHOFs. Additionally, for NWOFs, a
CA-BPM indoor blower motor was implemented as the motor design option
for the max-tech efficiency level because the only NWOF model on the
market available at this level includes a CA-BPM motor, and it is
unclear if this level is achievable without a constant-airflow fan. For
the NWOF efficiency levels below max-tech and for all MHOF efficiency
levels, DOE calculated the additional cost to switch from a PSC blower
motor to either a CT-BPM motor or a CA-BPM motor. As discussed in
Chapter 8 of the November 2022 Preliminary Analysis TSD, these costs
are applied in the LCC and PBP analyses to determine the MPC of a
furnace with each motor technology in order to better represent typical
costs to consumers for NWOFs and MHOFs. CA-BPM blower motors are
sometimes used as a utility-enhancing feature on units below the max-
tech efficiency level. The incremental cost increases for using CT-BPM
or CA-BPM motors, as compared to PSC motors, are outlined in Table
IV.9.
Table IV.9--Cost Increases for BPM Blower Motors as Compared to PSC Motors
----------------------------------------------------------------------------------------------------------------
Incremental cost Incremental cost
Product class Input capacity increase for CT- increase for CA-
(kBtu/h) BPM (2022$) BPM (2022$)
----------------------------------------------------------------------------------------------------------------
NWOF, MHOF.............................................. 105 $30.65 $80.48
WGF..................................................... 80 37.94 59.92
----------------------------------------------------------------------------------------------------------------
Multi-Stage Furnaces
As explained in the November 2023 NOPD (see 88 FR 83426, 83445
(Nov. 29, 2023)), the market for WGFs contains a significant number of
two-stage furnaces that are rated at the same efficiency as single-
stage furnaces. DOE believes consumers sometimes choose to purchase
two-stage products for the additional thermal comfort offered by
furnaces with multiple stages of heating output. As such, in order to
better represent typical costs to consumers, DOE analyzed the cost of
multiple burner stages for WGFs. DOE determined that oil units with
multi-staging were rare and, thus, not representative of the market, so
DOE did not analyze the cost of multiple stages for the NWOF and MHOF
product classes. Where applicable, the additional cost to change to a
two-stage furnace includes the added cost of a two-stage gas valve, a
two-speed inducer assembly, an additional pressure switch, and
additional controls and wiring. The additional cost to change to a
modulating furnace includes the added cost of a modulating gas valve,
an inducer assembly, an upgraded pressure switch, and additional
controls and wiring. The incremental costs to implement multi-staging
in WGFs are outlined in Table IV.10
Table IV.10--Multi-Stage Burner Incremental Cost Increase as Compared to
Single-Stage Burner
------------------------------------------------------------------------
Incremental cost
increase for multi-
Adder stage burners
(2022$)
------------------------------------------------------------------------
Two-Stage........................................... $21.07
Modulating.......................................... 75.36
------------------------------------------------------------------------
Low-NOX and Ultralow-NOX Furnaces
Some furnaces are marketed as ``low-NOX,'' which
indicates that their NOX emissions are less than 40
nanograms of NOX per joule of useful heat energy (``ng/J'').
Certain local jurisdictions require natural gas furnaces to comply with
NOX emissions restrictions as low as 14 ng/J,\25\ which is
referred to as ``ultralow-NOX.'' A common method of reducing
furnace NOX emissions is to slightly delay the natural gas
combustion process, which in turn produces a cooler flame and results
in suppressed formation of NOX.\26\ DOE has observed during
its teardown analysis that to achieve low-NOX operation,
manufacturers implement low-NOX baffles. For ultralow-
NOX operation, DOE used NWGF teardowns to approximate the
cost to implement this technology option in WGFs, as DOE understands
that the methodology would be the same for both product classes.
Through these teardowns of NWGFs, DOE has observed that in order to
achieve ultralow-NOX operation, the in-shot burners
typically used in residential furnaces were replaced with a mesh premix
burner. In addition, the model used a variable-speed BPM inducer fan
motor. DOE identified an ultralow-NOX WGF on the market and
compared the burner construction for the torn-down NWGF and the
ultralow-NOX WGF. DOE found that the approach used for
achieving ultralow-NOX in WGFs is similar to that used in
NWGFs. DOE also determined that oil units with ultralow-NOX
operation were rare and, thus, not representative of the market, so the
Department did not
[[Page 84047]]
analyze the cost of ultralow-NOX for the NWOF and MHOF
product classes.
---------------------------------------------------------------------------
\25\ Rule 1111 of the South Coast Air Quality Management
District of Southern California currently requires that all NWGFs
and MHGFs not exceed a 14 ng/J restriction on NOX
emissions. For more information on Rule 1111, see www.aqmd.gov/docs/default-source/rule-book/reg-xi/rule-1111.pdf?sfvrsn=4 (last
accessed June 28, 2024).
\26\ U.S. Environmental Protection Agency, Natural Gas
Combustion (available at www3.epa.gov/ttnchie1/ap42/ch01/final/c01s04.pdf) (last accessed June 28, 2024).
---------------------------------------------------------------------------
Using raw material price data, teardown data from NWGFs, and
manufacturing expertise, DOE estimated the manufacturing cost
difference between standard NOX burners and low-
NOX and ultralow-NOX burners. For low-
NOX, MPC cost values were developed for the implementation
of low-NOX baffles in WGFs at the representative input
capacity of 80 kBtu/h. For ultralow-NOX, MPC values were
developed for the implementation of a mesh premix burner and variable-
speed BPM inducer fan (along with other related components necessary).
The resulting MPC estimates to achieve low-NOX and ultralow-
NOX operation are shown in Table IV.11.
In the LCC and PBP analyses (see section IV.E of this document),
DOE estimated the fractions of furnaces that are installed in
jurisdictions that require low-NOX or ultralow-
NOX compliance and applied these cost adders to those
fractions of furnace installations accordingly. The application of
these adders is discussed in more detail in Chapter 8 of the November
2022 Preliminary Analysis TSD.
Table IV.11--Increase in MPCs for Low-NOX and Ultralow-NOX WGFs
------------------------------------------------------------------------
Adder Value (2022$)
------------------------------------------------------------------------
Low-NOX................................................. $3.10
Ultralow-NOX............................................ 113.68
------------------------------------------------------------------------
Shipping Cost
Freight is not a manufacturing cost, but because it is a
substantial cost incurred by the manufacturer, DOE accounts for
shipping costs separately from other costs. For the November 2023 NOPD,
DOE calculated shipping costs based on a typical 53-foot straight-frame
trailer with a storage volume of 4,240 cubic feet.
DOE first calculated the cost per cubic foot of space on a trailer
based on a cost of $3,643 per shipping load and the standard dimensions
of a 53-foot trailer. This cost was determined based on a combination
of full truck load freight quotations, manufacturer feedback, and BLS
producer price indices for the ``fuels and related products and power''
grouping.\27\ Then, DOE examined the average sizes of products in each
product class at each efficiency and capacity combination analyzed. DOE
estimated the shipping costs by multiplying the product volume by the
cost per cubic foot of space on the trailer. Furnace dimensions
typically do not change as a result of increases in efficiency, and
accordingly, DOE's shipping costs show no change across efficiency
levels. In determining volumetric shipping costs, DOE also used
manufacturer feedback regarding product mix on each trailer, packing
efficiency, and methods and equipment used to load the trailers to
revise the shipping costs. Table IV.12 shows the shipping costs for the
products analyzed in this rulemaking.
---------------------------------------------------------------------------
\27\ U.S. Department of Labor, Bureau of Labor Statistics,
Producer Price Indices (available at: data.bls.gov/timeseries/WPU057303?data_tool=XGtable) (last accessed June 28, 2024).
Table IV.12--Shipping Costs Per Unit
------------------------------------------------------------------------
Representative Per-unit
Product class capacity (kBtu/ shipping cost
h) (2022$)
------------------------------------------------------------------------
WGF................................. 80 $55.69
NWOF................................ 105 19.92
MHOF................................ 105 19.92
------------------------------------------------------------------------
3. Cost-Efficiency Results
The results of the engineering analysis are reported as cost-
efficiency relationships (or ``curves'') in the form of aggregated MPCs
for each product class. The final results of the AFUE engineering
analysis are the MPCs for WGFs, NWOFs, and MHOFs at each efficiency
level. The cost-efficiency results are shown in tabular form in Table
IV.13 through Table IV.15 as efficiency versus MPC and MSP. These
results include the furnace fan and combustion system staging
incorporated into most furnace designs.
Table IV.13--Cost-Efficiency Data for WGFs With a Constant-Torque BPM
Indoor Blower Motor and a Single-Stage Burner
------------------------------------------------------------------------
AFUE MPC (2022$) MSP (2022$)
------------------------------------------------------------------------
81...................................... $1,412.32 $1,793.65
95...................................... 1,505.40 1,911.85
------------------------------------------------------------------------
Table IV.14--Cost-Efficiency Data for NWOFs With a PSC Indoor Blower
Motor and a Single-Stage Burner
------------------------------------------------------------------------
AFUE MPC (2022$) MSP (2022$)
------------------------------------------------------------------------
83...................................... $700.73 $945.98
85...................................... 730.94 986.77
87...................................... 761.16 1,027.57
96...................................... 1,334.85 1,802.05
------------------------------------------------------------------------
Table IV.15--Cost-Efficiency Data for MHOFs With a PSC Indoor Blower
Motor and a Single-Stage Burner
------------------------------------------------------------------------
AFUE MPC (2022$) MSP (2022$)
------------------------------------------------------------------------
80...................................... $664.47 $857.16
83...................................... 709.79 915.63
85...................................... 740.01 954.61
87...................................... 770.23 993.59
------------------------------------------------------------------------
DOE did not receive comments in response to the engineering and
cost analysis methodology in the November 2023 NOPD and maintains the
same methodology for the final determination.
C. Markups Analysis
The markups analysis develops appropriate markups (e.g.,
distributor markups, retailer markups, contractor markups) in the
distribution chain and sales taxes to convert the MSP estimates derived
in the engineering analysis to consumer prices, which are then used in
the LCC and PBP analyses. At each step in the distribution channel,
companies mark up the price of the product to cover business costs and
profit margin.
As part of the analysis, DOE identifies key market participants and
distribution channels. For the subject consumer furnaces, the main
parties in the distribution chains are: (1) manufacturers; (2)
wholesalers or distributors; (3) retailers; (4) mechanical contractors;
(5) builders; (6) manufactured home manufacturers, and (7) manufactured
home dealers/retailers. For this final determination, DOE
[[Page 84048]]
maintained the same approach as in the NOPD. DOE characterized two
distribution channel market segments to describe how NWOFs, MHOFs, and
WGFs pass from the manufacturer to residential and commercial
consumers: \28\ (1) replacements and new owners \29\ and (2) new
construction.
---------------------------------------------------------------------------
\28\ DOE estimates that five percent of WGFs and three percent
of NWOFs are installed in commercial buildings.
\29\ New owners are new furnace installations in buildings that
did not previously have a NWOF, MHOF, or WGF, or existing owners
that are adding an additional consumer furnace. They primarily
consist of households that add or switch to these furnaces during a
major remodel.
---------------------------------------------------------------------------
In the replacement and new owner market, the primary distribution
channel for NWOFs, MHOFs, and WGFs is characterized as follow:
Manufacturer >< Wholesaler
>< Mechanical Contractor
>< Consumer
DOE estimates that the above distribution channel applies to the
majority of the shipments of the subject consumer furnaces.\30\ As
retail, including internet sales, grew significantly in the last five
years (previously it was negligible) and some consumers purchase the
appliance directly and then have contractors install it, DOE considered
additional distribution channels as follows: \31\
---------------------------------------------------------------------------
\30\ In the residential sector, DOE estimates that this
distribution channel is applicable to 90 percent of the shipments
for NWOFs and MHOFs and 80 percent for WGFs; in the commercial
sector, it is applied to 75 percent of NWOF and 70 percent of WGF
distributions.
\31\ In the residential sector, DOE estimates that these two
distribution channels combined are applicable to five percent of the
shipments for NWOFs and MHOFs, and 15 percent for WGFs (in mobile
home applications, 10 percent of WGFs distributed to mobile homes is
assumed to go through these channels); in the commercial sector,
they are applied to 10 percent of NWOF and 15 percent of WGF
distributions.
Manufacturer >< Retailer
>< Consumer
Manufacturer >< Retailer
>< Mechanical Contractor
>< Consumer
For mobile home applications, there is another distribution channel
considered on top of the aforementioned channels, where the MHOF or WGF
is purchased via a mobile home specialty retailer or dealer: \32\
---------------------------------------------------------------------------
\32\ DOE estimates that five percent of MHOFs and 10 percent of
WGFs that go to mobile homes are distributed through this channel.
Manufacturer >< Mobile Home
Specialty Retailer/Dealer ><
---------------------------------------------------------------------------
Consumer
In the new construction market, DOE identified three primary
distribution channels that involve builders, or manufactured home
builders when considering mobile home applications:
Manufacturer >< Wholesaler
>< Mechanical Contractor
>< Builder [rarr] Consumer
Manufacturer >< Wholesaler
>< Builder
>< Consumer
Manufacturer >< Mobile Home
Manufacturer >< Mobile Home
Dealer [rarr] Consumer
For both the replacements and new owners/new construction markets,
DOE additionally considered the national accounts or direct-from-
manufacturer distribution channel, where the manufacturer through a
wholesaler sells directly consumers.\33\
---------------------------------------------------------------------------
\33\ The national accounts channel where the buyer is the same
as the consumer is mostly applicable to NWOFs and WGFs installed in
small to mid-size commercial buildings, where on-site contractors
purchase equipment directly from wholesalers at lower prices due to
the large volume of equipment purchased and perform the installation
themselves. DOE's analysis assumes that approximately 5 and 15
percent of NWOFs and WGFs installed in the residential and
commercial sector, respectively, use the national accounts
distribution channel for replacements. For new construction, DOE
assumes 10 percent of the subject furnaces installed in the
residential sector and 20 percent installed in the commercial sector
are distributed through national accounts.
Manufacturer >< Wholesaler
(National Account) >< Buyer
---------------------------------------------------------------------------
>< Consumer
DOE developed baseline and incremental markups for each actor in
the distribution chain to ultimately determine the consumer purchase
cost. Baseline markups are applied to the price of products with
baseline efficiency, while incremental markups are applied to the
difference in price between baseline and higher-efficiency models
(i.e., the incremental cost increase). The incremental markup is
typically less than the baseline markup and is designed to maintain
similar per-unit operating profit before and after new or amended
standards.\34\
---------------------------------------------------------------------------
\34\ Because the projected price of standards-compliant products
is typically higher than the price of baseline products, using the
same markup for the incremental cost and the baseline cost would
result in higher per-unit operating profit. While such an outcome is
possible, DOE maintains that in markets that are reasonably
competitive, it is unlikely that standards would lead to a
sustainable increase in profitability in the long run.
---------------------------------------------------------------------------
DOE did not receive comments in response to the markups methodology
in the November 2023 NOPD and maintains the same methodology for this
final determination.
D. Energy Use Analysis
The purpose of the energy use analysis is to determine the annual
energy consumption of oil and weatherized gas consumer furnaces at
different efficiencies in representative U.S. homes and commercial
buildings, and to assess the energy savings potential of increased oil
and weatherized gas consumer furnace efficiency. The energy use
analysis estimates the range of energy use of the subject products in
the field (i.e., as the products are actually used by consumers). The
energy use analysis provides the basis for other analyses DOE
performed, particularly assessments of the potential energy savings and
the savings in consumer operating costs that could result from adoption
of amended or new standards.
DOE estimated the annual energy consumption of oil and weatherized
gas consumer furnaces at specific energy efficiency levels across a
range of climate zones, building characteristics, and space heating
needs. The annual energy consumption includes the natural gas, liquid
petroleum gas (``LPG''), oil, and electricity, as applicable, used by
the furnace.
For the November 2023 NOPD, DOE developed a building sample based
on the Energy Information Administration's (``EIA's'') 2015 Residential
Energy Consumption Survey (``RECS 2015'') \35\ and 2012 Commercial
Building Energy Consumption Survey (``CBECS 2012'').\36\ DOE used RECS
2015-reported or CBECS 2012-reported heating energy consumption (based
on the existing heating system) to calculate the heating load of each
household or building. The heating load represents the amount of
heating required to keep a housing unit or building comfortable
throughout an average year. DOE assigned the energy efficiency of
existing systems based on the design of the distribution systems, a
historical distribution of energy efficiencies for NWOFs, MHOFs, and
WGFs, and data about the age of the existing furnace. The estimation of
heating loads also required calculating the electricity consumption of
the blower, because heat from the operation of the blower contributes
to space heating. In addition, DOE made adjustments based on historical
weather data, projections of building shell efficiency, and building
square footage, as well as for homes that had secondary heating
equipment that used the same fuel as the furnace. To complete the
analysis, DOE calculated the anticipated energy consumption of
alternative (more energy-efficient) products if they were to replace
existing systems in each housing unit or commercial building.
---------------------------------------------------------------------------
\35\ Energy Information Administration (``EIA''), 2015
Residential Energy Consumption Survey (RECS) (available at:
www.eia.gov/consumption/residential/data/2015) (last accessed June
28, 2024).
\36\ EIA, 2012 Commercial Buildings Energy Consumption Survey
(CBECS) (available at: www.eia.gov/consumption/commercial/) (last
accessed June 28, 2024).
---------------------------------------------------------------------------
In the November 2023 NOPD, DOE also included the electricity use of
auxiliary equipment, such as condensate pumps and heat tape, which
[[Page 84049]]
are sometimes installed with higher-efficiency products. The
electricity consumption of the auxiliary equipment is added to the
total electricity consumption.
EIA recently published the microdata for the 2020 edition of
RECS.\37\ To assess the impact of using RECS 2020, DOE compared the LCC
consumer sample in the July 2022 Consumer Furnace NOPR, which used RECS
2015, (see 87 FR 40590, 40624 (July 7, 2022)) to the consumer sample
used in the December 2023 Consumer Furnace final rule consumer sample,
which used RECS 2020 (see 88 FR 87502, 87547 (Dec. 18, 2023)). DOE
assumed that changes in annual energy heating use between the two RECS
editions for those consumer furnaces (i.e., NWGFs and MHGFs) serve as a
reasonable proxy for the relative change in oil and weatherized gas
furnace energy use. As can be seen by comparing Table 7.4.1 of the TSDs
for that NOPR and final rule, the reported estimated annual heating
energy consumption by region and efficiency level is similar between
the two versions of RECS for households with furnaces, with RECS 2020
showing a slightly lower energy consumption. Given in the space-heating
end use for NWGFs compared with NWOFs, MHOFs, WOFs, WGFs, and EFs, and
given that the estimated furnace energy use declines when updating to
RECS 2020 for consumer furnaces, DOE has concluded that updating the
consumer sample to RECS 2020 would not alter but only strengthen the
conclusions of this final determination. Therefore, DOE continued to
use RECS 2015 as the basis for its consumer sample, as was done in the
November 2023 NOPD.
---------------------------------------------------------------------------
\37\ EIA, 2020 Residential Energy Consumption Survey (RECS)
(available at: www.eia.gov/consumption/residential/data/2020/index.php/) (last accessed June 11, 2024).
---------------------------------------------------------------------------
A similar comparison of commercial installations of oil and weather
gas furnaces found similar energy use between CBECS 2012 used in the
July 2022 Consumer Furnace NOPR (see 87 FR 40590, 40624 (July 7, 2022))
and CBECS 2018 used in the December 2023 Consumer Furnace final rule
(see 88 FR 87502, 87547 (Dec. 18, 2023)). DOE also notes that
commercial installations of oil and weatherized gas furnaces account
for approximately five percent or less of total installations, as show
in Table 6.2.1 of the Preliminary Analysis TSD. Given the relatively
small number of installations in the commercial sector relative to the
residential sector, DOE has concluded that changes between CBECS 2012
and 2018 would not significantly impact overall analytical conclusions.
Therefore, for this final determination, DOE continued to use CBECS
2012 as the basis of its commercial consumer sample, as was done in the
November 2023 NOPD.
Chapter 7 of the November 2022 Preliminary Analysis TSD provides
details on DOE's energy use analysis for oil and weatherized gas
furnaces. DOE did not receive comments on its energy use analysis
methodology in response to the November 2023 NOPD.
E. Life-Cycle Cost and Payback Period Analysis
DOE conducts LCC and PBP analyses to evaluate the economic impacts
on individual consumers of potential amended energy conservation
standards for oil and weatherized gas furnaces. The effect of new or
amended energy conservation standards on individual consumers usually
involves a reduction in operating cost and an increase in purchase
cost. DOE typically uses the following two metrics to measure consumer
impacts:
[ballot] Life-Cycle Cost (LCC) is the total consumer expense of
operating the product over the lifetime of that product, consisting of
total installed cost (which includes manufacturer selling price,
distribution chain markups, sales tax, and installation costs) plus
operating costs (e.g., expenses for energy use, maintenance, and
repair). To compute the operating costs, DOE discounts future operating
costs to the time of purchase and sums them over the lifetime of the
product.
[ballot] Payback Period (PBP) is the estimated amount of time (in
years) it takes consumers to recover the increased purchase cost
(including installation) of a more-efficient product through lower
operating costs. DOE calculates the PBP by dividing the change in
purchase cost at higher efficiency levels by the change in annual
operating cost for the year that amended or new standards are assumed
to take effect.
For any given efficiency level, DOE measures the change in LCC
relative to the LCC in the no-new-standards case, which reflects the
estimated efficiency distribution of the product in the absence of new
or amended energy conservation standards. In contrast, the PBP for a
given efficiency level is measured relative to the baseline product.
For each considered efficiency level in each product class, DOE
calculated the LCC and PBP for a nationally representative set of
housing units and, where appropriate, commercial buildings. As stated
previously, DOE developed household and commercial building samples
from the from RECS 2015 and CBECS 2012. For each sample household or
commercial building, DOE determined the energy consumption for the oil
and weatherized gas furnaces and the appropriate energy price. By
developing a representative sample of households and commercial
buildings, the analysis captured the variability in energy consumption
and energy prices associated with the use of oil and weatherized gas
furnaces.
Inputs to the LCC calculation include the installed cost to the
consumer, operating expenses, the lifetime of the product, and a
discount rate. Inputs to the calculation of total installed cost
include the cost of the product--which includes MPCs, manufacturer
markups, retailer and distributor markups, and sales taxes (where
applicable)--and installation costs. Inputs to the calculation of
operating expenses include annual energy consumption, energy prices and
price projections, repair and maintenance costs, product lifetimes, and
discount rates. Inputs to the PBP calculation include the installed
cost to the consumer and first-year operating expenses. DOE created
distributions of values for installation cost, repair and maintenance,
product lifetime, discount rates, and sales taxes, with probabilities
attached to each value, to account for their uncertainty and
variability.
The computer model DOE uses to calculate the LCC relies on a Monte
Carlo simulation to incorporate uncertainty and variability into the
analysis. The Monte Carlo simulations randomly sample input values from
the probability distributions and product user samples. For this
proceeding, the Monte Carlo approach is implemented in MS Excel
together with the Crystal BallTM add-on.\38\ The model
calculated the LCC for products at each efficiency level for 10,000
housing units or commercial buildings per simulation run. The
analytical results include a distribution of 10,000 data points showing
the range of LCC savings for a given efficiency level relative to the
no-new-standards case efficiency distribution. In performing an
iteration of the Monte Carlo simulation for a given consumer, product
efficiency is chosen based on its probability. If the chosen product
efficiency is greater than or equal to the efficiency of the standard
level under consideration, the LCC calculation reveals that a consumer
is
[[Page 84050]]
not impacted by the standard level. By accounting for consumers who are
already projected to purchase more-efficient products than the baseline
product in a given case, DOE avoids overstating the potential benefits
from increasing product efficiency.
---------------------------------------------------------------------------
\38\ Crystal BallTM is a commercially-available
software tool to facilitate the creation of these types of models by
generating probability distributions and summarizing results within
Excel (available at: www.oracle.com/middleware/technologies/crystalball.html) (last accessed June 11, 2024).
---------------------------------------------------------------------------
DOE calculated the LCC and PBP for consumers of oil and weatherized
gas furnaces as if each were to purchase a new product in the expected
first year of required compliance with new or amended standards. Any
amended standards would apply to oil and weatherized gas furnaces
manufactured five years after the date on which any new or amended
standard is published in the Federal Register. (42 U.S.C.
6295(m)(4)(A)(ii)) Therefore, DOE used 2030 as the first year of
compliance with any amended standards.
Table IV.16 summarizes the approach and data DOE used to derive
inputs to the LCC and PBP analyses. The subsections that follow provide
further discussion. Details of the spreadsheet model, and how all
inputs to the LCC and PBP analyses are applied, are contained in
chapter 8 of the November 2022 Preliminary Analysis TSD and its
appendices.
Table IV.16--Summary of Inputs and Methods for the LCC and PBP Analyses
*
------------------------------------------------------------------------
Inputs Source/method
------------------------------------------------------------------------
Product Cost...................... Derived by multiplying MPCs by
manufacturer and distribution chain
markups and sales tax, as
appropriate. Used historical data
to derive a price-scaling index to
project product costs.
Installation Costs................ Baseline installation cost
determined with data from RS Means
2023, manufacturer literature, and
expert consultant. DOE assumed
increased installation costs for
condensing furnaces.
Annual Energy Use................. The annual energy consumption per
unit at each efficiency level (see
section IV.D of this document).
Variability: Based on RECS 2015 and
CBECS 2012.
Energy Prices..................... Natural Gas: Based on EIA's Natural
Gas Navigator data for 2022 and
RECS 2015 and CBECS 2012 billing
data.
Propane and Fuel Oil: Based on EIA's
State Energy Data System (``SEDS'')
for 2021.
Electricity: Based on EIA's Form 861
data for 2022 and RECS 2015 and
CBECS 2012 billing data.
Variability: State energy prices
determined for residential and
commercial applications.
Marginal prices used for natural
gas, propane, and electricity
prices.
Energy Price Trends............... Residential and commercial prices
were escalated by using EIA's 2023
Annual Energy Outlook (AEO 2023)
forecasts to estimate future energy
prices. Escalation was performed at
the Census Division level.
Repair and Maintenance Costs...... Baseline installation cost
determined with data from RSMeans
2023, manufacturer literature, and
expert consultant. DOE assumed
increased repair and maintenance
costs for condensing furnaces.
Product Lifetime.................. Based on shipments data, multi-year
RECS, American Housing Survey,
American Home Comfort Survey data.
Average: 20.2-22.5 years.
Discount Rates.................... For residential end users, approach
involves identifying all possible
debt or asset classes that might be
used to purchase the considered
appliances or might be affected
indirectly. Primary data source was
the Federal Reserve Board's Survey
of Consumer Finances. For
commercial end users, DOE
calculates commercial discount
rates as the weighted-average cost
of capital using various financial
data.
Compliance Date................... 2030.
------------------------------------------------------------------------
* References for the data sources mentioned in this table are provided
in the sections following the table or in chapter 8 of the November
2022 Preliminary Analysis TSD. Energy price trends, product lifetimes,
and discount rates are not used for the PBP calculation.
1. Product Cost
To calculate consumer product costs, DOE multiplied the MPCs
developed in the engineering analysis by the markups described
previously (along with sales taxes). DOE used different markups for
baseline products and higher-efficiency products, because DOE applies
an incremental markup to the increase in MSP associated with higher-
efficiency products.
For the November 2023 NOPD, DOE estimated product prices in the
year of compliance by using a least-squares power-law fit on the
inflation-adjusted, unified price index (historical Producer Price
Index (``PPI'') data) for warm-air furnaces from BLS spanning the time
period 1990-2018 versus cumulative shipments.\39\ DOE did not receive
comments on its price learning methodology in response to the November
2023 NOPD and maintains this methodology for this final determination.
---------------------------------------------------------------------------
\39\ U.S. Department of Labor, Bureau of Labor Statistics,
Produce Price Indices Series ID PCU333415333415C (available at:
www.bls.gov/ppi/) (last accessed June 28, 2024).
---------------------------------------------------------------------------
2. Installation Cost
The installation cost is the expense to the consumer of installing
the furnace, in addition to the cost of the furnace itself.
Installation cost includes all labor, overhead, and any miscellaneous
materials and parts needed that are associated with the replacement of
an existing furnace or the installation of a furnace in a new home, as
well as delivery of the new furnace, removal of the existing furnace,
and any applicable permit fees. Higher-efficiency furnaces may require
a consumer to incur additional installation costs.
For the November 2023 NOPD, DOE used data from RSMeans,\40\
manufacturer literature, and expert consultants to estimate the
installation cost, including labor costs, for oil and weatherized gas
furnaces. DOE's analysis of installation costs accounted for regional
differences in labor costs by aggregating city-level labor rates from
RSMeans into the 50 distinct States plus Washington, DC to match RECS
2015 and CBECS 2012 data. The installation cost methodology accounts
for all potential installation cases, including when a noncondensing
furnace is replaced with a condensing furnace, with particular
attention to venting issues in replacement applications (see
descriptions that follow). The installation cost also depends on the
furnace installation location, which DOE determined using information
from RECS 2015 and CBECS 2012.
---------------------------------------------------------------------------
\40\ RSMeans Company Inc., RSMeans Cost Data, Kingston, MA
(2023) (available at: www.rsmeans.com/products/online/) (last
accessed June 11, 2024).
---------------------------------------------------------------------------
For NWOF replacement installations, DOE included a number of
additional costs (``adders'') for a fraction of the sample households
that have particular features. For noncondensing furnaces, these
additional costs included updating flue vent connectors, vent resizing,
and chimney relining. For condensing furnaces, these additional costs
included adding a new flue vent (polyvinyl chloride (``PVC'')), adding
[[Page 84051]]
combustion air vents for direct vent installations (PVC), adding
concealing vent pipes for indoor installations, addressing an orphaned
water heater (by updating flue vent connectors, vent resizing, or
chimney relining), and removing condensate, all based on manufacturer
installation manuals and expert consultant input. Freeze protection
(heat tape) is accounted for in the cost of condensate removal for a
fraction of NWOFs installed in unconditioned attics.
For WGF installations, DOE included additional cost adders for
condensing WGFs to dispose of the condensate created and to prevent
freezing of the condensate, as the entire product is outdoors based on
manufacturer installation manuals, field study reports, and expert
consultant input. DOE also accounted for a fraction of installations in
colder climates that could require freeze protection (heat tape), a
condensate line being buried below the frost line, or a condensate
pump.
DOE did not receive comments regarding its installation cost
analysis in response to the November 2023 NOPD. Accordingly, DOE has
maintained the same approach for this final determination.
For further information on the derivation of installation costs,
see chapter 7 of the November 2022 Preliminary Analysis TSD.
3. Annual Energy Consumption
For each sampled household or commercial building, DOE determined
the energy consumption for oil and weatherized gas furnaces at
different efficiency levels using the approach described previously in
section IV.D of this document.
4. Energy Prices
Energy bills to consumers typically include fixed costs (i.e.,
costs that do not depend on consumption) and costs that depend on the
level of consumption. To estimate the impact of standards on consumer
operating costs, DOE calculated average energy prices, which represent
the typical cost for a consumer to use energy, including fixed costs,
and marginal energy prices, which represent the energy price consumers
would pay for reduced consumption. Because marginal energy price more
accurately captures the incremental savings associated with a change in
energy use from higher efficiency, it provides a better representation
of incremental change in consumer costs than average electricity
prices. DOE applied average energy prices for the energy use of the
product purchased in the no-new-standards case, and marginal
electricity prices for the incremental change in energy use associated
with the other efficiency levels considered.
For the November 2023 NOPD, DOE derived 2022 annual residential and
commercial electricity prices by State from EIA Form 861M data.\41\ DOE
obtained 2022 annual residential and commercial natural gas prices by
State from EIA's Natural Gas Navigator.\42\ DOE collected 2021 average
LPG and fuel oil prices by State from EIA's 2021 State Energy
Consumption, Price, and Expenditures Estimates and scaled to 2022
prices using AEO 2023 data.\43\ To determine monthly prices for use in
the analysis, DOE developed monthly energy price factors for each fuel
based on long-term monthly price data. Monthly electricity and natural
gas prices were adjusted using seasonal marginal price factors to
determine monthly marginal electricity and natural gas prices. These
marginal energy prices were used to determine the cost to the consumer
of the change in energy consumed. Because marginal price data is only
available for residential electricity and natural gas, DOE only
developed marginal monthly prices for these fuels. For LPG and fuel
oil, DOE used average monthly prices.
---------------------------------------------------------------------------
\41\ EIA, Form EIA-861M (formerly EIA-826) detailed data (2022)
(available at: www.eia.gov/electricity/data/eia861m/) (last accessed
June 1, 2024).
\42\ EIA, Natural Gas Navigator (2022) (available at:
www.eia.gov/naturalgas/data.php) (last accessed June 1, 2024).
\43\ EIA, 2021 State Energy Data System (2021) (available at:
www.eia.gov/state/seds/) (last accessed June 1, 2024).
---------------------------------------------------------------------------
To estimate energy prices in future years, DOE multiplied the 2022
energy prices by the projection of annual average price changes for
each State from the Reference case in AEO 2023, which has an end year
of 2050.\44\ To estimate price trends after 2050, DOE used the average
annual rate of change in prices from 2046 through 2050. See chapter 8
of the November 2022 Preliminary Analysis TSD for details.
---------------------------------------------------------------------------
\44\ EIA, Annual Energy Outlook 2023 with Projections to 2050
(available at: www.eia.gov/forecasts/aeo/) (last accessed June 1,
2024).
---------------------------------------------------------------------------
To assess the impact of updated energy price estimates, DOE
compared the energy price estimates in 2030 from the November 2023 NOPD
to the projected estimates using updated EIA energy price data from
2023. The results of this comparison are presented in Table IV.17.
Table IV.17--Summary of Energy Price Comparison of 2023 EIA Data
Relative to November 2023 NOPD
------------------------------------------------------------------------
Percent change
Energy type in 2030 energy
price
------------------------------------------------------------------------
Electricity............................................. -20
Natural Gas............................................. +1
LPG..................................................... +1
Fuel Oil................................................ -16
------------------------------------------------------------------------
Based upon this review, DOE has determined that energy prices have
either not changed significantly, as in the case of natural gas and
LPG, or have decreased, as in the case of electricity and fuel oil,
relative to the energy prices used in the November 2023 NOPD.
Consequently, updating energy prices would either have no impact on
analytical results or decrease operating cost savings, thereby further
justifying DOE's decision to not amend the existing energy conservation
standards for oil and weatherized gas furnaces. DOE did not receive
comments regarding energy prices in response to the November 2023 NOPD.
As a result, DOE has continued to use the energy prices from the
November 2023 NOPD in this determination.
5. Maintenance and Repair Costs
Repair costs are associated with repairing or replacing product
components that have failed in an appliance, whereas maintenance costs
are associated with maintaining the operation of the product. The
maintenance and repair costs (including labor hours, component costs,
and frequency) at each considered efficiency level are derived based on
2023 RSMeans Facilities Maintenance and Repair Data,\45\ manufacturer
literature, consultant input, and industry reports. DOE also accounted
for regional differences in labor costs based on these 2023 RSMeans
data.
---------------------------------------------------------------------------
\45\ RSMeans Company Inc., RSMeans Facilities Maintenance &
Repair Cost Data (2023) (available at: www.rsmeans.com/) (last
accessed June 11, 2024).
---------------------------------------------------------------------------
DOE assumes that condensing furnaces have a higher maintenance cost
than noncondensing furnaces, but that this maintenance cost is the same
at all noncondensing or condensing efficiency levels within each
product class. The additional maintenance cost for condensing furnaces
includes maintenance tasks related to the condensate withdrawal system
(such as condensate pump or condensate neutralizer filter) and
additional
[[Page 84052]]
maintenance related to the cleaning or checking of the heat exchanger
(in particular, for condensing oil-fired furnaces using high-sulfur
fuel oil).
DOE also assumes that condensing furnaces have a higher repair cost
than noncondensing furnaces, but the repair cost is the same at all
noncondensing or condensing efficiency levels within each product
class.
DOE did not receive comments on its maintenance and repair cost
methodology in response to the November 2023 NOPD, and accordingly, the
Department has maintained the same methodology for this final
determination.
For more details on DOE's methodology for calculating maintenance
and repair costs, including all online resources reviewed, see appendix
8E of the November 2022 Preliminary Analysis TSD.
6. Product Lifetime
Product lifetime is the age at which an appliance is retired from
service. DOE conducted an analysis of furnace lifetimes based on the
methodology described in a journal paper.\46\ For the November 2023
NOPD, DOE relied on RECS 1990, 1993, 2001, 2005, 2009, and 2015.\47\
DOE also used the U.S. Census's biennial American Housing Survey
(``AHS'') from 1974 to 2021, which surveys all housing, noting the
presence of a range of appliances.\48\ DOE used the appliance age data
from these surveys, as well as the historical furnace shipments, to
generate an estimate of the survival function. The survival function
provides a lifetime range from minimum to maximum, as well as an
average lifetime. For oil and weatherized gas furnaces, DOE developed
Weibull distributions resulting in an average lifetime of 20.2 to 22.5
years (based on region).
---------------------------------------------------------------------------
\46\ Lutz, J., et al., ``Using National Survey Data to Estimate
Lifetimes of Residential Appliances,'' HVAC&R Research (2011) 17(5):
p. 28 (available at: www.tandfonline.com/doi/abs/10.1080/10789669.2011.558166) (last accessed June 1, 2024).
\47\ EIA, Residential Energy Consumption Survey (``RECS''),
Multiple Years (1990, 1993, 1997, 2001, 2005, 2009, and 2015)
(available at: www.eia.gov/consumption/residential/) (last accessed
June 1, 2024).
\48\ U.S. Census Bureau: Housing and Household Economic
Statistics Division, American Housing Survey, Multiple Years (1974,
1975, 1976, 1977, 1978, 1979, 1980, 1981, 1983, 1985, 1987, 1989,
1991, 1993, 1995, 1997, 1999, 2001, 2003, 2005, 2007, 2009, 2011,
2013, 2015, 2017, 2019, and 2021) (available at: www.census.gov/programs-surveys/ahs/) (last accessed June 1, 2024).
---------------------------------------------------------------------------
DOE did not receive any comments on the lifetime distributions used
in the November 2023 NOPD. As oil and weatherized gas furnaces have not
changed significantly since the November 2023 NOPD, DOE maintains the
same lifetime distribution in this final determination.
Appendix 8F of the November 2022 Preliminary Analysis TSD provides
further details on the methodology and sources DOE used to develop the
subject furnace lifetimes.
7. Discount Rates
In the calculation of LCC, DOE applies discount rates appropriate
to estimate the present value of future expenditures and savings. DOE
estimated a distribution of discount rates for oil and weatherized gas
furnaces based on the opportunity cost of funds. DOE estimates discount
rates separately for residential and commercial end users.
For residential end users, DOE applies weighted-average discount
rates calculated from consumer debt and asset data, rather than
marginal or implicit discount rates.\49\ The LCC analysis estimates net
present value over the lifetime of the product, so the appropriate
discount rate will reflect the general opportunity cost of household
funds, taking this timescale into account. Given the long time horizon
modeled in the LCC analysis, the application of a marginal interest
rate associated with an initial source of funds is inaccurate.
Regardless of the method of purchase, consumers are expected to
continue to rebalance their debt and asset holdings over the LCC
analysis period, based on the restrictions consumers face in their debt
payment requirements and the relative size of the interest rates
available on debts and assets.
---------------------------------------------------------------------------
\49\ The implicit discount rate is inferred from a consumer
purchase decision between two otherwise identical goods with
different first cost and operating cost. It is the interest rate
that equates the increment of first cost to the difference in net
present value of lifetime operating cost, incorporating the
influence of several factors: transaction costs, risk premiums and
response to uncertainty, time preferences, and interest rates at
which a consumer is able to borrow or lend. The implicit discount
rate is not appropriate for the LCC analysis because it reflects a
range of factors that influence consumer purchase decisions, rather
than the opportunity cost of the funds that are used in purchases.
---------------------------------------------------------------------------
To establish residential discount rates for the LCC analysis, DOE
identified all relevant household debt or asset classes in order to
approximate a consumer's opportunity cost of funds related to appliance
energy cost savings. It estimated the average percentage shares of the
various types of debt and equity by household income group using data
from the Federal Reserve Board's triennial Survey of Consumer Finances
\50\ (``SCF''). Using the SCF and other sources, DOE developed a
distribution of rates for each type of debt and asset by income group
to represent the rates that may apply in the year in which amended
standards would take effect. DOE assigned each sample household a
specific discount rate drawn from one of the distributions.
---------------------------------------------------------------------------
\50\ The Federal Reserve Board, Survey of Consumer Finances
(1995, 1998, 2001, 2004, 2007, 2010, 2013, 2016, and 2019)
(available at: www.federalreserve.gov/econres/scfindex.htm) (last
accessed June 11, 2024).
---------------------------------------------------------------------------
For commercial end users, DOE estimated the weighted-average cost
of capital using data from various financial sources. The weighted-
average cost of capital is commonly used to estimate the present value
of cash flows to be derived from a typical company project or
investment. Most companies use both debt and equity capital to fund
investments, so their cost of capital is the weighted average of the
cost to the firm of equity and debt financing.
DOE did not receive comments on its discount rate distribution
methodology in response to the November 2023 NOPD, and accordingly, the
Department has maintained the same methodology for this final
determination.
See appendix 8G of the November 2022 Preliminary Analysis TSD for
further details on the development of discount rates.
8. Energy Efficiency Distribution in the No-New-Standards Case
To accurately estimate the share of consumers that would be
affected by a potential energy conservation standard at a particular
efficiency level, DOE's LCC analysis considered the projected
distribution (i.e., market shares) of product efficiencies under the
no-new-standards case (i.e., the case without amended or new energy
conservation standards) in the compliance year (2030). This approach
reflects the fact that some consumers may purchase products with
efficiencies greater than the baseline levels, even in the absence of
new or amended standards.
For consumer furnaces, DOE had limited historical-shipments data by
efficiency level. For NWOFs/MHOFs, DOE reviewed market shares from
HARDI 2013-2022 data and BRG 2007-2022 data.51 52 The
shipments data are not disaggregated between NWOFs and
[[Page 84053]]
MHOFs, but DOE assigned all shipments data below 83-percent AFUE to
MHOFs. For WGFs, DOE had insufficient historical shipments data by
efficiency level to develop a reliable efficiency distribution. To
cover the lack of available shipments data, DOE referred to CCD \53\
for furnaces to develop efficiency distributions based on available
models for WGFs.
---------------------------------------------------------------------------
\51\ Heating, Air-conditioning and Refrigeration Distributors
International (HARDI), DRIVE portal (HARDI Visualization Tool
managed by D+R International until 2022), proprietary Gas Furnace
Shipments Data from 2013-2022 provided to Lawrence Berkeley National
Laboratory (LBNL).
\52\ BRG Building Solutions. The North American Heating &
Cooling Product Markets (2022 Edition) (Available at:
www.brgbuildingsolutions.com/reports-insights) (last accessed June
28, 2024).
\53\ U.S. Department of Energy Compliance Certification Database
(``CCD'') (Available at: www.regulations.doe.gov/certification-data/
) (last accessed June 28, 2024).
---------------------------------------------------------------------------
DOE did not receive additional data or comments on estimated market
shares in the no-new-standard case in response to the November 2023
NOPD. Accordingly, DOE used estimates from the November 2023 NOPD for
this final determination.
The estimated market shares for the no-new-standards case for oil
and weatherized gas furnaces are shown in Table IV.18 of this document.
See chapter 8 of the November 2022 Preliminary Analysis TSD for further
information on the derivation of the efficiency distributions.
Table IV.18--No-New-Standards Case Efficiency Distributions in 2030 for
Oil and Weatherized Gas Furnaces
------------------------------------------------------------------------
Distribution
Product class Efficiency level (%)
------------------------------------------------------------------------
NWOF.............................. Baseline............ 37.2
1................... 60.0
2................... 1.5
3................... 1.3
MHOF.............................. Baseline............ 95
1................... 2
2................... 3
3................... 0
WGF............................... Baseline............ 96
1................... 4
------------------------------------------------------------------------
The LCC Monte Carlo simulations draw from the efficiency
distributions and randomly assign an efficiency to the oil and
weatherized gas furnaces purchased by each sample household and
commercial business in the no-new-standards case. The resulting percent
shares within the sample match the market shares in the efficiency
distributions.
9. Payback Period Analysis
The payback period is the amount of time (expressed in years) it
takes the consumer to recover the additional installed cost of more-
efficient products, compared to baseline products, through energy cost
savings. Payback periods that exceed the life of the product mean that
the increased total installed cost is not recovered in reduced
operating expenses.
The inputs to the PBP calculation for each efficiency level are the
change in total installed cost of the product and the change in the
first-year annual operating expenditures relative to the baseline. DOE
refers to this as a ``simple PBP'' because it does not consider changes
over time in operating cost savings. The PBP calculation uses the same
inputs as the LCC analysis when deriving first-year operating costs,
except that discount rates are not needed.
DOE did not receive comments on its PBP calculation in response to
the November 2023 NOPD, and accordingly, the Department has maintained
the same methodology for this final determination.
F. Shipments Analysis
DOE uses projections of annual product shipments to calculate the
national impacts of potential amended or new energy conservation
standards on energy use, NPV, and future manufacturer cash flows.\54\
The shipments model takes an accounting approach, tracking market
shares of each product class and the vintage of units in the stock.
Stock accounting uses product shipments as inputs to estimate the age
distribution of in-service product stocks for all years. The age
distribution of in-service product stocks is a key input to
calculations of both the NES and NPV, because operating costs for any
year depend on the age distribution of the stock.
---------------------------------------------------------------------------
\54\ DOE uses data on manufacturer shipments as a proxy for
national sales, as aggregate data on sales are lacking. In general,
one would expect a close correspondence between shipments and sales.
---------------------------------------------------------------------------
In response to the November 2023 NOPD, Chiafullo suggested that DOE
should avoid any regulation that would essentially require people who
currently use natural gas in their homes to switch to electric energy.
The commenter stated that, in the event of changes to the energy
efficiency standards for consumer furnaces, consumers would be faced
with the prohibitive cost of switching from gas-powered to electric
appliances, coupled with the fact that owners of electric appliances
would need generators when the electricity is out. (Chiafullo, No. 31
at p. 1)
In response, DOE has determined that energy conservation standards
for standards for oil, electric, and weatherized gas furnaces do not
need to be amended and, hence, there will be no market impact
associated with this final determination.
DOE did not receive additional historical shipments data to update
shipments projections in response to the November 2023 NOPD. DOE notes
that although there may be additional historical data available for
2023, including an additional year of historical data would be expected
to have a minimal impact on projected shipments over the shipments
analysis period (2030-2059). Additionally, the November 2023 NOPD
relied on AEO 2023, which remains the most recent available edition for
AEO for many key inputs related to future product demand. For these
reasons, DOE continues to use shipments from the November 2023 NOPD for
this final determination.
As discussed in the November 2023 NOPD, DOE estimates that the
shipments of NWOFs and MHOFs have declined by more than 70 percent over
the past 20 years. 88 FR 83426, 83459 (Nov. 29, 2023). Shipments for
oil furnaces have accounted for less than 1 percent of the consumer
furnaces market over the past 10 years, and
[[Page 84054]]
shipments for weatherized gas have accounted for seven percent of the
consumer furnace market over the past 20 years. Id. Additionally, DOE
estimates shipments of both oil and weatherized gas consumer furnaces
have been flat or declining over time. Id. These trends have been
considered as a part of this final determination in section V.C.4 of
this document.
G. National Impact Analysis
The NIA assesses the NES and the NPV from a national perspective of
total consumer costs and savings that would be expected to result from
new or amended energy conservation standards at specific efficiency
levels.\55\ (``Consumer'' in this context refers to consumers of the
product being regulated.) DOE calculates the NES and NPV for the
potential standard levels considered based on projections of annual
product shipments, along with the annual energy consumption and total
installed cost data from the energy use and LCC analyses.\56\ For the
present analysis, DOE projected the energy savings, operating cost
savings, product costs, and NPV of consumer benefits over the lifetime
of oil and weatherized gas furnaces sold from 2030 through 2059.
---------------------------------------------------------------------------
\55\ The NIA accounts for impacts in the United States and U.S.
territories.
\56\ For the NIA, DOE adjusts the installed cost data from the
LCC analysis to exclude sales tax, which is a transfer.
---------------------------------------------------------------------------
DOE evaluates the impacts of new or amended standards by comparing
a case without such standards with standards-case projections. The no-
new-standards case characterizes energy use and consumer costs for each
product class in the absence of new or amended energy conservation
standards. For this projection, DOE considers historical trends in
efficiency and various forces that are likely to affect the mix of
efficiencies over time. DOE compares the no-new-standards case with
projections characterizing the market for each product class if DOE
adopted new or amended standards at specific energy efficiency levels
for that class. For the standards cases, DOE considers how a given
standard would likely affect the market shares of products with
efficiencies greater than the standard.
DOE uses a spreadsheet model to calculate the energy savings and
the national consumer costs and savings from each EL. Interested
parties can review DOE's analyses by changing various input quantities
within the spreadsheet. The NIA spreadsheet model uses typical values
(as opposed to probability distributions) as inputs.
Table IV.19 summarizes the inputs and methods DOE used for the NIA
for the final determination. Discussion of these inputs and methods
follows the table. See chapter 10 of the November 2022 Preliminary
Analysis TSD for details.
Table IV.19--Summary of Inputs and Methods for the National Impact
Analysis
------------------------------------------------------------------------
Inputs Method
------------------------------------------------------------------------
Shipments......................... Annual shipments from shipments
model.
Compliance Date of Standard....... 2030.
Efficiency Trends................. No-new-standards case: Based on
historical data.
Standards cases: Roll-up in the
compliance year and then DOE-
estimated growth in shipment-
weighted efficiency in all the
standards cases, except max-tech.
Annual Energy Consumption per Unit Annual weighted-average values are a
function of energy use at each EL.
Incorporates projection of future
energy use based on AEO 2023
projections for heating degree days
(``HDD''), cooling degree days
(``CDD''), and building shell
efficiency index.
Total Installed Cost per Unit..... Annual weighted-average values are a
function of cost at each EL.
Incorporates projection of future
product prices based on historical
data.
Annual Energy Cost per Unit....... Annual weighted-average values as a
function of the annual energy
consumption per unit and energy
prices.
Repair and Maintenance Cost per Annual weighted-average values
Unit. increase for condensing levels.
Energy Price Trends............... AEO 2023 projections (to 2050) and
extrapolation after 2050.
Energy Site-to-Primary and FFC A time-series conversion factor
Conversion. based on AEO 2023.
Discount Rate..................... 3% and 7%.
Present Year...................... 2023.
------------------------------------------------------------------------
1. Product Efficiency Trends
A key component of the NIA is the trend in energy efficiency
projected for the no-new-standards case and each of the standards
cases. Section IV.E.8 of this document describes how DOE developed an
energy efficiency distribution for the no-new-standards case (which
yields a shipment-weighted average efficiency) for each of the
considered product classes for the year of anticipated compliance with
an amended or new standard (2030).
For the standards cases, DOE used a ``roll-up'' scenario to
establish the shipment-weighted efficiency for the year that standards
are assumed to become effective (2030). In this scenario, the market
shares of products in the no-new-standards case that do not meet the
standard under consideration would ``roll up'' to meet the new standard
level, and the market share of products above the standard would remain
unchanged.
To develop standards case efficiency trends after 2030, DOE
estimated growth in shipment-weighted efficiency in the standards
cases, except in the max-tech standards case.
2. National Energy Savings
The NES analysis involves a comparison of national energy
consumption of the considered products between each potential standards
case and the case with no new or amended energy conservation standards.
DOE calculated the national energy consumption by multiplying the
number of units (i.e., stock) of each product (by vintage or age) by
the unit energy consumption (also by vintage). DOE calculated annual
NES based on the difference in national energy consumption for the no-
new-standards case and for each higher-efficiency standards case. DOE
estimated energy consumption and savings based on site energy and
converted the electricity consumption and savings to primary
[[Page 84055]]
energy (i.e., the energy consumed by power plants to generate site
electricity) using annual conversion factors derived from AEO 2023. For
natural gas and LPG, primary energy consumption is the same as site
energy consumption. Cumulative energy savings are the sum of the NES
for each year over the timeframe of the analysis.
Use of higher-efficiency products is sometimes associated with a
direct rebound effect, which refers to an increase in utilization of
the product due to the increase in efficiency. In the November 2023
NOPD, DOE applied a rebound effect of 15 percent for residential
applications by reducing the site energy savings (and the associated
primary and FFC energy savings) for oil and weatherized gas furnaces.
However, for commercial applications, DOE applied no rebound effect in
order to be consistent with other recent standards rulemakings.
DOE did not receive comments on rebound in response to the November
2023 NOPD. Accordingly, DOE has maintained the same approach for this
final determination.
In 2011, in response to the recommendations of a committee on
``Point-of-Use and Full-Fuel-Cycle Measurement Approaches to Energy
Efficiency Standards'' appointed by the National Academy of Sciences,
DOE announced its intention to use FFC measures of energy use and
greenhouse gas and other emissions in the NIAs and emissions analyses
included in future energy conservation standards rulemakings. 76 FR
51281 (August 18, 2011). After evaluating the approaches discussed in
the August 18, 2011 notice, DOE published a statement of amended policy
in which DOE explained its determination that EIA's National Energy
Modeling System (``NEMS'') is the most appropriate tool for its FFC
analysis and its intention to use NEMS for that purpose. 77 FR 49701
(August 17, 2012). NEMS is a public domain, multi-sector, partial
equilibrium model of the U.S. energy sector \57\ that EIA uses to
prepare its Annual Energy Outlook. The FFC factors incorporate losses
in production and delivery in the case of natural gas (including
fugitive emissions) and additional energy used to produce and deliver
the various fuels used by power plants. The approach used for deriving
FFC measures of energy use and emissions is described in appendix 10B
of the November 2022 Preliminary Analysis TSD.
---------------------------------------------------------------------------
\57\ For more information on NEMS, refer to The National Energy
Modeling System: An Overview May 2023, DOE/EIA (May 2023) (Available
at: www.eia.gov/outlooks/archive/0581(2023).pdf (last accessed July
22, 2024).
---------------------------------------------------------------------------
The Joint Advocates commented that because the annual operating
costs for baseline NWOFs exceed $2,000 and NWOFs have an outsized
impact on greenhouse gas emissions, improved standards for NWOFs are
particularly important for improving energy affordability and
contributing to decarbonization goals. (Joint Advocates, No. 34 at p.
2)
In response, DOE notes that NWOF shipments have declined by more
than 70 percent over the past 20 years and are likely to continue to
decrease over the analysis period. Given the projected declining market
for NWOFs, their contribution to greenhouse gas emissions is likewise
projected to decrease over the analysis period in the absence of
standards. Furthermore, DOE notes that, given the small role of oil
furnaces in the overall furnace market and their low sales volume
relative to the consumer boiler and consumer water heater markets,
manufacturers faced with amended standards may deprioritize updates for
these product classes and instead choose to exit the market. Although
the existing oil-fired furnace market currently has a diversity of
competitors, the loss of a few manufacturers could lead to shifts in
market competition and availability of products that cover the full
range of capacities. Such scenario may impact consumer's ability to
obtain a suitable replacement for a failed NWOF.
3. Net Present Value Analysis
The inputs for determining the NPV of the total costs and benefits
experienced by consumers are: (1) total annual installed cost; (2)
total annual operating costs (which include energy costs and repair and
maintenance costs), and (3) a discount factor to calculate the present
value of costs and savings. DOE calculates net savings each year as the
difference between the no-new-standards case and each standards case in
terms of total savings in operating costs versus total increases in
installed costs. DOE calculates operating cost savings over the
lifetime of each product shipped during the projection period.
As discussed in section IV.E.1 of this document, DOE developed oil
and weatherized gas furnaces price trends based on historical PPI data
and cumulative shipments. DOE applied the same trends to project prices
for each product class at each considered efficiency level. By 2059,
which is the end date of the projection period, the average oil and
weatherized gas furnace price is projected to drop 17 percent relative
to 2022. DOE's projection of product prices is described further in
chapter 10 of the November 2022 Preliminary Analysis TSD.
The operating cost savings are energy cost savings minus any repair
and maintenance cost increases. Energy cost savings are calculated
using the estimated energy savings in each year and the projected price
of the appropriate form of energy. To estimate energy prices in future
years, DOE multiplied the national-average energy prices by the
projection of annual national-average residential (or commercial, as
appropriate) energy price changes in the AEO 2023 Reference case, which
has an end year of 2050. To estimate price trends after 2050, DOE used
the average annual rate of change in prices from 2046 through 2050.
Repair and maintenance cost for each of the efficiency levels is
calculated in the LCC, and repair and maintenance cost increases are
calculated as the repair and maintenance cost differential between
efficiency levels.
In calculating the NPV, DOE multiplies the net savings in future
years by a discount factor to determine their present value. For this
final determination, DOE estimated the NPV of consumer benefits using
both a 3-percent and a 7-percent real discount rate. DOE uses these
discount rates in accordance with guidance provided by the Office of
Management and Budget (``OMB'') to Federal agencies on the development
of regulatory analysis.\58\ The discount rates for the determination of
NPV are in contrast to the discount rates used in the LCC analysis,
which are designed to reflect a consumer's perspective. The 7-percent
real value is an estimate of the average before-tax rate of return to
private capital in the U.S. economy. The 3-percent real value
represents the ``social rate of time preference,'' which is the rate at
which society discounts future consumption flows to their present
value.
---------------------------------------------------------------------------
\58\ U.S. Office of Management and Budget, Circular A-4:
Regulatory Analysis (Available at: www.whitehouse.gov/omb/information-for-agencies/circulars) (last accessed June 11, 2024).
DOE used the prior version of Circular A-4 (September 17, 2003) in
accordance with the effective date of the November 9, 2023 version
(Available at: www.whitehouse.gov/wp-content/uploads/legacy_drupal_files/omb/circulars/A4/a-4.pdf) (last accessed June
11, 2024).
---------------------------------------------------------------------------
V. Analytical Results and Conclusions
The following section addresses the results from DOE's analyses
with respect to the considered energy conservation standards for oil
and weatherized gas furnaces. It addresses the efficiency levels
(``ELs'') examined by DOE (see section IV.B.1 of this
[[Page 84056]]
document) and the projected impacts of each of these levels if adopted
as energy conservation standards for the subject oil and weatherized
gas furnaces. Additional details regarding DOE's analyses are contained
in the November 2022 Preliminary Analysis TSD supporting this document.
A. Economic Impacts on Individual Consumers
DOE analyzed the economic impacts on oil and weatherized gas
furnace consumers by looking at the effects that potential amended
energy conservation standards at each EL would have on the LCC and PBP.
This approach allowed DOE to assess the potential standards' cost-
effectiveness (i.e., the savings in operating costs throughout the
estimated average life of oil and weatherized gas furnaces compared to
any increase in the price of, or in the initial charges for, or
maintenance expenses of, oil and weatherized gas furnaces which are
likely to result from the imposition of a standard). These analyses are
discussed in the following sections.
In general, higher-efficiency products can affect consumers in two
ways: (1) purchase price increases, and (2) annual operating costs
decrease. Inputs used for calculating the LCC and PBP include total
installed costs (i.e., product price plus installation costs), and
operating costs (i.e., annual energy use, energy prices, energy price
trends, repair costs, and maintenance costs). The LCC calculation also
uses product lifetime and a discount rate. Chapter 8 of the November
2022 Preliminary Analysis TSD provides detailed information on the LCC
and PBP analyses.
Table V.1 through Table V.6 show the average LCC and PBP results
for the ELs considered for each product class of oil and weatherized
gas furnaces. In the first of each pair of tables, the simple payback
is measured relative to the baseline level. In the second table, the
impacts are measured relative to the efficiency distribution in the no-
new-standards case in the compliance year. The LCC and PBP results for
oil and weatherized gas furnaces include both residential and
commercial users. Because some consumers purchase products with higher
efficiency in the no-new-standards case, the average savings are less
than the difference between the average LCC of the baseline product and
the average LCC at each EL. The savings refer only to consumers who are
affected by a standard at a given EL. Those who already purchase a
product with efficiency at or above a given EL are not affected.
Consumers for whom the LCC increases at a given EL experience a net
cost.
Table V.1--Average LCC and PBP Results for NWOFs
--------------------------------------------------------------------------------------------------------------------------------------------------------
Average costs (2022$)
---------------------------------------------------------------- Simple payback Average
Efficiency level First year's Lifetime (years) lifetime
Installed cost operating cost operating cost LCC (years)
--------------------------------------------------------------------------------------------------------------------------------------------------------
Baseline................................................ 4,333 2,132 32,211 36,544 .............. 22.2
1....................................................... 4,392 2,086 31,528 35,920 1.3 22.2
2....................................................... 4,451 2,043 30,876 35,327 1.3 22.2
3....................................................... 5,898 1,920 29,212 35,110 7.4 22.2
--------------------------------------------------------------------------------------------------------------------------------------------------------
Note: The results for each EL are calculated assuming that all consumers use products at that efficiency level. The PBP is measured relative to the
baseline product.
Table V.2--Average LCC Savings Relative to the No-New-Standards Case for NWOFs
----------------------------------------------------------------------------------------------------------------
Life-cycle cost savings
-------------------------------------------------
Efficiency level Percentage of consumers
Average LCC savings * that experience net
(2022$) cost (%)
----------------------------------------------------------------------------------------------------------------
1............................................................. 608 0.5
2............................................................. 820 1.4
3............................................................. 1015 37.0
----------------------------------------------------------------------------------------------------------------
Note: The savings represent the average LCC for affected consumers.
Table V.3--Average LCC and PBP Results for MHOFs
--------------------------------------------------------------------------------------------------------------------------------------------------------
Average costs (2022$)
---------------------------------------------------------------- Simple payback Average
Efficiency level First year's Lifetime (years) lifetime
Installed cost operating cost operating cost LCC (years)
--------------------------------------------------------------------------------------------------------------------------------------------------------
Baseline................................................ 3,377 1,142 17,913 21,290 .............. 22.6
1....................................................... 3,465 1,107 17,371 20,836 2.5 22.6
2....................................................... 3,523 1,085 17,030 20,553 2.5 22.6
3....................................................... 3,581 1,063 16,705 20,286 2.6 22.6
--------------------------------------------------------------------------------------------------------------------------------------------------------
Note: The results for each EL are calculated assuming that all consumers use products at that efficiency level. The PBP is measured relative to the
baseline product.
[[Page 84057]]
Table V.4--Average LCC Savings Relative to the No-New-Standards Case for MHOFs
----------------------------------------------------------------------------------------------------------------
Life-cycle cost savings
-------------------------------------------------
Efficiency level Percentage of consumers
Average LCC savings * that experience net
(2022$) cost (%)
----------------------------------------------------------------------------------------------------------------
1............................................................. 452 0.8
2............................................................. 724 0.9
3............................................................. 971 1.0
----------------------------------------------------------------------------------------------------------------
Note: The savings represent the average LCC for affected consumers.
Table V.5--Average LCC and PBP Results for WGFs
--------------------------------------------------------------------------------------------------------------------------------------------------------
Average costs (2022$)
---------------------------------------------------------------- Simple payback Average
Efficiency level First year's Lifetime (years) lifetime
Installed cost operating cost operating cost LCC (years)
--------------------------------------------------------------------------------------------------------------------------------------------------------
Baseline................................................ 5,533 471 7,215 12,748 .............. 20.6
1....................................................... 5,822 433 6,698 12,519 7.5 20.6
--------------------------------------------------------------------------------------------------------------------------------------------------------
Note: The results for each EL are calculated assuming that all consumers use products at that efficiency level. The PBP is measured relative to the
baseline product.
Table V.6--Average LCC Savings Relative to the No-New-Standards Case for WGFs
----------------------------------------------------------------------------------------------------------------
Life-cycle cost savings
-------------------------------------------------
Efficiency level Percentage of consumers
Average LCC Savings * that experience net
(2022$) cost (%)
----------------------------------------------------------------------------------------------------------------
.......................
1............................................................. 223 40.4
----------------------------------------------------------------------------------------------------------------
Note: The savings represent the average LCC for affected consumers.
In response to the November 2023 NOPD, Lennox agreed with DOE's
conclusion that more-stringent efficiency levels would cause many
consumers to have net costs. (Lennox, No. 32 at p. 3) Lennox stated
that the long payback period and high percentage of consumers with net
costs support the idea that amended standards are not justified for
weatherized gas furnaces. (Id.) In contrast, the Joint Advocates
commented that the potential utility bill savings resulting from
updated standards would particularly benefit low-income households and
that DOE's proposed determination to refrain from updating the
standards is potentially sacrificing millions of dollars in consumer
savings. (Joint Advocates, No. 34 at p. 2)
As required by EPCA, DOE's determination considers whether amended
standards would result in significant conservation of energy, be
technologically feasible, and be cost-effective. (42 U.S.C.
6295(m)(1)(A) and 42 U.S.C. 6295(n)(2)) Additionally, DOE can only
propose an amended standard if it is, among other things, economically
justified. (42 U.S.C. 6295(m)(1)(B); 42 U.S.C. 6295(o)(2)(A)) For these
product classes, DOE expects that manufacturers would need to make
significant investments in developing new model lines for the subject
furnaces in order to meet more-stringent, amended standards. Although
this analysis finds positive LCC savings at the considered ELs, given
the relatively small market for oil and weatherized gas furnaces and
declining shipments, DOE expects that such savings are unlikely to be
realized because manufacturers may exit the market in response to
amended standards, thereby resulting in certain products or capacities
becoming unavailable to consumers. Consequently, DOE has determined
that it is unable to conclude that amended energy conservation
standards for oil-fired furnaces and weatherized gas furnaces would be
economically justified.
B. National Impact Analysis
This section presents DOE's estimates of the NES and the NPV of
consumer benefits that would result from each of the ELs considered as
potential amended standards.
1. National Energy Savings
To estimate the energy savings attributable to potential amended
energy conservation standards for oil and weatherized gas furnaces, DOE
compared their energy consumption under the no-new-standards case to
their anticipated energy consumption under each EL. The savings are
measured over the entire lifetime of products purchased during the 30-
year period that begins in the year of anticipated compliance with
amended standards (2030-2059).
Table V.8 presents DOE's projections of the national energy savings
for each EL considered for the analysis. The savings were calculated
using the approach described in section IV.G.2 of this document.
[[Page 84058]]
Table V.7--Cumulative National Energy Savings for Oil and Weatherized Gas Furnaces; 30 Years of Shipments (2030-
2059)
----------------------------------------------------------------------------------------------------------------
Efficiency level
Product class -----------------------------------------------
1 2 3
----------------------------------------------------------------------------------------------------------------
FFC Energy Savings (quads)
-----------------------------------------------
Non-Weatherized Oil Furnace..................................... 0.004 0.01 0.05
Mobile Home Non-Weatherized Oil Furnace......................... 0.0004 0.001 0.001
Weatherized Gas Furnace......................................... 0.66 .............. ..............
----------------------------------------------------------------------------------------------------------------
OMB Circular A-4 \59\ requires agencies to present analytical
results, including separate schedules of the monetized benefits and
costs that show the type and timing of benefits and costs. Circular A-4
also directs agencies to consider the variability of key elements
underlying the estimates of benefits and costs. For this final
determination, DOE undertook a sensitivity analysis using nine years,
rather than 30 years, of product shipments. The choice of a nine-year
period is a proxy for the timeline in EPCA for the review of certain
energy conservation standards and potential revision of and compliance
with such revised standards.\60\ The review timeframe established in
EPCA is generally not synchronized with the product lifetime, product
manufacturing cycles, or other factors specific to oil and weatherized
gas furnaces. Thus, such results are presented for informational
purposes only and are not indicative of any change in DOE's analytical
methodology. The NES sensitivity analysis results based on a nine-year
analytical period are presented in Table V.9. The impacts are counted
over the lifetime of oil and weatherized gas furnace products purchased
during the period of 2030-2038.
---------------------------------------------------------------------------
\59\ U.S. Office of Management and Budget, Circular A-4:
Regulatory Analysis (Available at: www.whitehouse.gov/omb/information-for-agencies/circulars) (last accessed June 11, 2024).
DOE used the prior version of Circular A-4 (Sept. 17, 2003) in
accordance with the effective date of the November 9, 2023 version
(Available at: www.whitehouse.gov/wp-content/uploads/legacy_drupal_files/omb/circulars/A4/a-4.pdf) (last accessed June
11, 2024).
\60\ EPCA requires DOE to review its standards at least once
every six years, and requires, for certain products, a three-year
period after any new standard is promulgated before compliance is
required, except that in no case may any new standards be required
within six years of the compliance date of the previous standards.
(42 U.S.C. 6295(m)) If DOE makes a determination that amended
standards are not needed, it must conduct a subsequent review within
three years following such a determination. As DOE is evaluating the
need to amend the standards, the sensitivity analysis is based on
the review timeframe associated with amended standards. While adding
a six-year review to the three-year compliance period adds up to
nine years, DOE notes that it may undertake reviews at any time
within the six-year period and that the three-year compliance date
may yield to the six-year backstop. A nine-year analysis period may
not be appropriate given the variability that occurs in the timing
of standards reviews and the fact that for some products, the
compliance period is five years rather than three years.
Table V.8--Cumulative National Energy Savings for Oil and Weatherized Gas Furnaces; 9 Years of Shipments (2030-
2038)
----------------------------------------------------------------------------------------------------------------
Efficiency level
Product class -----------------------------------------------
1 2 3
----------------------------------------------------------------------------------------------------------------
FFC Energy Savings (quads)
-----------------------------------------------
Non-Weatherized Oil Furnace..................................... 0.002 0.01 0.02
Mobile Home Non-Weatherized Oil Furnace......................... 0.0002 0.0004 0.001
Weatherized Gas Furnace......................................... 0.20 .............. ..............
----------------------------------------------------------------------------------------------------------------
In response to the November 2023 NOPD, Lennox commented that the
energy savings for the furnace categories addressed by the NOPD would
not be significant. (Lennox, No. 32 at p. 3)
2. Net Present Value of Consumer Costs and Benefits
DOE estimated the cumulative NPV of the total costs and savings for
consumers that would result from the ELs considered for oil and
weatherized gas furnaces. In accordance with OMB Circular A-4, DOE
calculated NPV using both a 7-percent and a 3-percent real discount
rate. Table V.10 shows the consumer NPV results with impacts counted
over the lifetime of products purchased during the period of 2030-2059.
Table V.9--Cumulative Net Present Value of Consumer Benefits for Oil and Weatherized Gas Furnaces; 30 Years of
Shipments (2030-2059)
----------------------------------------------------------------------------------------------------------------
Efficiency level (EL)
Discount rate Product class -----------------------------------------------
1 2 3
----------------------------------------------------------------------------------------------------------------
billion 2022$
-----------------------------------------------
3%.................................... Non-Weatherized Oil 0.06 0.20 0.20
Furnace.
[[Page 84059]]
Mobile Home Non- 0.01 0.01 0.01
Weatherized Oil Furnace.
Weatherized Gas Furnace. 1.88 .............. ..............
7%.................................... Non-Weatherized Oil 0.02 0.08 0.03
Furnace.
Mobile Home Non- 0.002 0.003 0.005
Weatherized Oil Furnace.
Weatherized Gas Furnace. 0.45 .............. ..............
----------------------------------------------------------------------------------------------------------------
The NPV results based on the aforementioned nine-year analytical
period are presented in Table V.11 of this document. The impacts are
counted over the lifetime of oil and weatherized gas furnace products
purchased during the period of 2030-2038. As mentioned previously, such
results are presented for informational purposes only and are not
indicative of any change in DOE's analytical methodology or decision
criteria.
Table V.10--Cumulative Net Present Value of Consumer Benefits for Oil and Weatherized Gas Furnaces; 9 Years of
Shipments (2030-2038)
----------------------------------------------------------------------------------------------------------------
Efficiency level (EL)
Discount rate Product class -----------------------------------------------
1 2 3
----------------------------------------------------------------------------------------------------------------
billion 2022$
-----------------------------------------------
3%.................................... Non-Weatherized Oil 0.03 0.11 0.12
Furnace.
Mobile Home Non- 0.003 0.01 0.01
Weatherized Oil Furnace.
Weatherized Gas Furnace. 0.67 .............. ..............
7%.................................... Non-Weatherized Oil 0.02 0.05 0.02
Furnace.
Mobile Home Non- 0.002 0.003 0.004
Weatherized Oil Furnace.
Weatherized Gas Furnace. 0.22 .............. ..............
----------------------------------------------------------------------------------------------------------------
C. Final Determination
As discussed previously, in order to make a final determination
that the energy conservation standards for oil, electric, and
weatherized gas furnaces do not need to be amended, EPCA requires that
DOE analyze whether amended standards would result in significant
conservation of energy, be technologically feasible, and be cost-
effective. (42 U.S.C. 6295(m)(1)(A) and 42 U.S.C. 6295(n)(2)) An
evaluation of cost-effectiveness requires DOE to consider savings in
operating costs throughout the estimated average life of the covered
product in the type (or class) compared to any increase in the price,
initial charges, or maintenance expenses for the covered product that
are likely to result from the standard. (42 U.S.C. 6295(n)(2) and 42
U.S.C. 6295(o)(2)(B)(i)(II)) The criteria considered under 42 U.S.C.
6295(m)(1)(A) and the additional analysis relating to economic
justification are discussed in the paragraphs that follow.
1. Technological Feasibility
EPCA requires that DOE consider whether amended energy conservation
standards for oil, electric, and weatherized gas furnaces would be
technologically feasible. (42 U.S.C. 6295(m)(1)(A) and 42 U.S.C.
6295(n)(2)(B)) DOE has determined that technology options are available
that can improve the efficiency of oil and weatherized gas furnaces.
These technology options are being used in commercially-available oil
and weatherized gas furnaces and, therefore, are technologically
feasible. (See section IV.A.4 of this document for further
information.) Hence, DOE has determined that amended energy
conservation standards for oil and weatherized gas furnaces would be
technologically feasible. However, as discussed in section IV.A.3 of
this document, DOE is not aware of any technology options that would
improve the efficiency of electric furnaces. Therefore, DOE has
determined that amended energy conservation standards for electric
furnaces are not technologically feasible.
2. Cost-Effectiveness
EPCA requires DOE to consider whether amended energy conservation
standards for the subject furnaces would be cost-effective through an
evaluation of the savings in operating costs throughout the estimated
average life of the covered product compared to any increase in the
price of, or in the initial charges for, or maintenance expenses of,
the covered product that are likely to result from an amended standard.
(42 U.S.C. 6295(m)(1)(A); 42 U.S.C. 6295(n)(2)(C); and 42 U.S.C.
6295(o)(2)(B)(i)(II)) DOE conducted an LCC analysis to estimate the net
costs/benefits to users from increased efficiency in the considered oil
and weatherized gas furnace product classes. As shown in Table V.1
through Table V.6, for all product classes, all the considered
efficiency levels result in positive LCC savings, with the percentage
of consumers experiencing net cost ranging from 0.5 percent at EL 1 to
37 percent at max-tech for NWOFs, approximately 1 percent at all ELs
for MHOFs, and 40 percent at the only considered efficiency level for
WGFs.
[[Page 84060]]
DOE then aggregated the results from the LCC analysis to estimate
the NPV of the total costs and benefits experienced by the Nation. (See
results in Table V.10 and Table V.11 of this document) As noted, the
inputs for determining the NPV are: (1) total annual installed cost;
(2) total annual operating costs (energy costs and repair and
maintenance costs), and (3) a discount factor to calculate the present
value of costs and savings.
3. Significant Conservation of Energy
EPCA also requires that DOE consider whether amended energy
conservation standards for the subject furnaces would result in
significant conservation of energy. (42 U.S.C. 6295(m)(1)(A) and 42
U.S.C. 6295(n)(2)(A))
To estimate the energy savings attributable to potential amended
standards for oil and weatherized gas furnaces, DOE compared their
energy consumption under the no-new-standards case to their anticipated
energy consumption under each potential standard level. The savings are
measured over the entire lifetime of products purchased in the 30-year
period that begins in the year of anticipated compliance with amended
standards (2030-2059).
As shown in Table V.8, DOE estimates that amended standards would
results in FFC energy savings of 0.004 quads at EL 1 to 0.05 quads at
max-tech level for NWOFs, 0.0004 quads at EL 1 to 0.001 quads at max-
tech level for MHOFs, and 0.66 quads at EL 1 (max-tech level) for WGFs,
over a 30-year analysis period (2030-2059).
4. Further Considerations
a. Oil Furnaces
As discussed in section IV.F of this document, DOE estimates that
the shipments of NWOFs and MHOFs have declined by more than 70 percent
over the past 20 years and only accounted for less than 1 percent of
the overall consumer furnace market in the past 10 years. DOE
considered this declining trend and the small market share for oil
furnaces in the furnace shipments model and projected that the
shipments of NWOFs and MHOFs will continue to decline over the analysis
period (i.e., 2030-2059). DOE also considered that the shipments of
NWOFs and MHOFs could decline faster than current projections, which
may lead to further reductions in energy savings from potential amended
standards.
As the oil furnace market has contracted, the industry has seen
consolidation. DOE estimates there were 11 OEMs of NWOFs selling into
the U.S. market at the time of the June 2011 DFR that set current
standard levels for oil furnaces. Since then, manufacturers have
merged, been acquired, and left the market. Currently there are seven
OEMs of NWOFs selling into the U.S. market. DOE estimated the NWOF
market to be approximately 36,000 units per year and the MHOF market to
be approximately 2,000 units per year in 2023. These products together
are less than 1 percent of the overall U.S. residential furnace market,
which is approximately 4.2 million shipments per year in 2023. The size
of the market could make cost recovery challenging for manufacturers.
With the small market size and continued trend of diminishing sales,
the timeframe for recouping investments may be longer than acceptable
for manufacturers. Given the small role of oil furnaces in the overall
furnace market and the low sales relative to the consumer boiler and
consumer water heater markets, manufacturers may deprioritize updates
for these product classes. The existing oil-fired furnace market
currently has a diversity of competitors; however, the loss of a few
manufacturers could lead to shifts in market competition.
b. Weatherized Gas Furnaces
DOE estimates that the shipments of WGFs have been approximately
0.35 million per year for the past 10 years and accounted for
approximately 7 percent of the overall consumer furnace market over the
past 20 years, as stated in section IV.F of this document. DOE
considered the small market share for WGFs in the furnace shipments
model and projected that the shipments of WGFs will be approximately
flat and account for less than 8 percent of the overall consumer
furnace market over the analysis period (i.e., 2030-2059). DOE also
considered that the shipments of WGFs could be less than current
projections, which may lead to reductions in energy savings from
potential amended standards.
WGFs have the largest potential energy savings of the product
classes in this rulemaking. However, DOE recognizes challenges for the
industry at the max-tech level, which requires condensing furnace
designs. DOE identified eight OEMs of WGFs. Only one OEM offers models
that can meet the max-tech level. Models that meet the max-tech level
account for 1 percent of all WGF listings.
All other OEMs would need to invest in new WGF designs to meet a
condensing efficiency level. DOE expects that developing new condensing
model lines would require significant investment. If manufacturers plan
to continue offering the same diversity of models, they would need to
redesign nearly 1,500 basic models, or 99 percent of what is available
on the market today. Designing condensing models would require the
incorporation of a secondary heat exchanger and condensate management
system. Manufacturers would likely need to reconfigure their existing
heat exchanger to optimize airflow over the secondary heat exchanger,
which could require investments in product redesign and retooling for
hard-tooled portions of the heat exchanger. Manufacturers may also have
to choose between adding the secondary heat exchanger within the
physical limitations of the existing chassis dimension or adopting a
new chassis size, which has the potential to be capital-intensive. The
added production of the secondary heat exchanger could necessitate
additional floor space and increased assembly and fabrication times.
DOE observed that the range of heating capacities offered at EL 1
do not cover the same range of capacities as noncondensing models.
Condensing WGF models range from 60 to 96 kBtu/h, whereas noncondensing
WGF models span capacities from 40 to 150 kBtu/h. DOE is concerned that
amended standards for WGFs may limit capacity availability for
consumers.
5. Summary
Based on the reasons stated in the foregoing discussion, DOE has
determined that the energy conservation standards for oil, electric,
and weatherized gas furnaces do not need to be amended.
As discussed previously, a determination that amended standards are
not needed must be based on consideration of whether amended standards
will result in significant conservation of energy, are technologically
feasible, and are cost-effective. (42 U.S.C. 6295(m)(1)(A) and 42
U.S.C. 6295(n)(2)) Additionally, DOE can only propose an amended
standard if it is, among other things, economically justified. (42
U.S.C. 6295(m)(1)(B); 42 U.S.C. 6295(o)(2)(A))
As explained elsewhere in this document, DOE has determined that
amended energy conservation standards for electric furnaces are not
technologically feasible. Oil-fired furnaces and WGFs have relatively
small markets, and shipments of these products are expected to flatten
or decline; manufacturers facing increased standards for these product
categories may opt to focus on products with larger market shares,
resulting in certain products or capacities becoming unavailable for
consumers, as well as
[[Page 84061]]
further consolidation of the market. Consequently, DOE has determined
that it is unable to conclude that amended standards for oil-fired
furnaces and WGFs would be economically justified. Therefore, for these
reasons as well as those discussed throughout this document, DOE is
unable to conclude that amended standards for furnaces at any of the
efficiency levels analyzed would meet the applicable statutory
criteria.
VI. Procedural Issues and Regulatory Review
A. Review Under Executive Orders 12866, 13563, and 14094
Executive Order (``E.O.'') 12866, ``Regulatory Planning and
Review,'' 58 FR 51735 (Oct. 4, 1993), as supplemented and reaffirmed by
E.O. 13563, ``Improving Regulation and Regulatory Review,'' 76 FR 3821
(Jan. 21, 2011) and amended by E.O. 14094, ``Modernizing Regulatory
Review,'' 88 FR 21879 (April 11, 2023), requires agencies, to the
extent permitted by law, to: (1) propose or adopt a regulation only
upon a reasoned determination that its benefits justify its costs
(recognizing that some benefits and costs are difficult to quantify);
(2) tailor regulations to impose the least burden on society,
consistent with obtaining regulatory objectives, taking into account,
among other things, and to the extent practicable, the costs of
cumulative regulations; (3) select, in choosing among alternative
regulatory approaches, those approaches that maximize net benefits
(including potential economic, environmental, public health and safety,
and other advantages; distributive impacts; and equity); (4) to the
extent feasible, specify performance objectives, rather than specifying
the behavior or manner of compliance that regulated entities must
adopt; and (5) identify and assess available alternatives to direct
regulation, including providing economic incentives to encourage the
desired behavior, such as user fees or marketable permits, or providing
information upon which choices can be made by the public. DOE
emphasizes as well that E.O. 13563 requires agencies to use the best
available techniques to quantify anticipated present and future
benefits and costs as accurately as possible. In its guidance, the
Office of Information and Regulatory Affairs (``OIRA'') in OMB has
emphasized that such techniques may include identifying changing future
compliance costs that might result from technological innovation or
anticipated behavioral changes. For the reasons stated in this
preamble, this final regulatory action is consistent with these
principles.
Section 6(a) of E.O. 12866 also requires agencies to submit
``significant regulatory actions'' to OIRA for review. OIRA has
determined that this final regulatory action does not constitute a
``significant regulatory action'' under section 3(f) of E.O. 12866, as
amended by E.O. 14094. Accordingly, this action was not submitted to
OIRA for review under E.O. 12866.
B. Review Under the Regulatory Flexibility Act
The Regulatory Flexibility Act (5 U.S.C. 601 et seq.) requires
preparation of an initial regulatory flexibility analysis (``IRFA'')
and a final regulatory flexibility analysis (``FRFA'') for any rule
that by law must be proposed for public comment, unless the agency
certifies that the rule, if promulgated, will not have a significant
economic impact on a substantial number of small entities. As required
by E.O. 13272, ``Proper Consideration of Small Entities in Agency
Rulemaking,'' 67 FR 53461 (August 16, 2002), DOE published procedures
and policies in the Federal Register on February 19, 2003, to ensure
that the potential impacts of its rules on small entities are properly
considered during the rulemaking process. 68 FR 7990. DOE has made its
procedures and policies available on the Office of the General
Counsel's website (www.energy.gov/gc/office-general-counsel).
DOE reviewed this final determination under the provisions of the
Regulatory Flexibility Act and the policies and procedures published on
February 19, 2003. Because DOE is not amending standards for oil,
electric, and weatherized gas furnaces, the determination will not
amend any energy conservation standards. On the basis of the foregoing,
DOE certifies that the final determination will have no significant
economic impact on a substantial number of small entities. Accordingly,
DOE has not prepared an FRFA for this final determination. DOE has
transmitted this certification and supporting statement of factual
basis to the Chief Counsel for Advocacy of the Small Business
Administration for review under 5 U.S.C. 605(b).
C. Review Under the Paperwork Reduction Act of 1995
This final determination, which concludes that no amended energy
conservation standards for oil, electric, and weatherized gas furnaces
are needed, imposes no new informational or recordkeeping requirements.
Accordingly, OMB clearance is not required under the Paperwork
Reduction Act. (44 U.S.C. 3501 et seq.)
D. Review Under the National Environmental Policy Act of 1969
DOE has analyzed this final action in accordance with the National
Environmental Policy Act of 1969 (``NEPA'') and DOE's NEPA implementing
regulations (10 CFR part 1021). DOE's regulations include a categorical
exclusion for actions which are interpretations or rulings with respect
to existing regulations. 10 CFR part 1021, subpart D, appendix A4. DOE
has determined that this rule qualifies for categorical exclusion A4
because it is an interpretation or ruling in regard to an existing
regulation and otherwise meets the requirements for application of a
categorical exclusion. See 10 CFR 1021.410. Accordingly, neither an
environmental assessment nor an environmental impact statement is
required.
E. Review Under Executive Order 13132
E.O. 13132, ``Federalism,'' 64 FR 43255 (August 10, 1999), imposes
certain requirements on Federal agencies formulating and implementing
policies or regulations that preempt State law or that have federalism
implications. The Executive order requires agencies to examine the
constitutional and statutory authority supporting any action that would
limit the policymaking discretion of the States and to carefully assess
the necessity for such actions. The Executive order also requires
agencies to have an accountable process to ensure meaningful and timely
input by State and local officials in the development of regulatory
policies that have federalism implications. On March 14, 2000, DOE
published a statement of policy describing the intergovernmental
consultation process it will follow in the development of such
regulations. 65 FR 13735. DOE has examined this final determination and
has determined that it would not have a substantial direct effect on
the States, on the relationship between the national government and the
States, or on the distribution of power and responsibilities among the
various levels of government. EPCA governs and prescribes Federal
preemption of State regulations as to energy conservation for the
products that are the subject of this final determination. States can
petition DOE for exemption from such preemption to the extent, and
based on criteria, set forth in EPCA. (42 U.S.C. 6297) Therefore, no
further action is required by E.O. 13132.
[[Page 84062]]
F. Review Under Executive Order 12988
With respect to the review of existing regulations and the
promulgation of new regulations, section 3(a) of E.O. 12988, ``Civil
Justice Reform,'' 61 FR 4729 (Feb. 7, 1996), imposes on Federal
agencies the general duty to adhere to the following requirements: (1)
eliminate drafting errors and ambiguity; (2) write regulations to
minimize litigation; (3) provide a clear legal standard for affected
conduct rather than a general standard, and (4) promote simplification
and burden reduction. Regarding the review required by section 3(a),
section 3(b) of E.O. 12988 specifically requires that Executive
agencies make every reasonable effort to ensure that the regulation:
(1) clearly specifies the preemptive effect, if any; (2) clearly
specifies any effect on existing Federal law or regulation; (3)
provides a clear legal standard for affected conduct while promoting
simplification and burden reduction; (4) specifies the retroactive
effect, if any; (5) adequately defines key terms, and (6) addresses
other important issues affecting clarity and general draftsmanship
under any guidelines issued by the Attorney General. Section 3(c) of
E.O. 12988 requires Executive agencies to review regulations in light
of applicable standards in section 3(a) and section 3(b) to determine
whether they are met or it is unreasonable to meet one or more of them.
DOE has completed the required review and determined that, to the
extent permitted by law, this final determination meets the relevant
standards of E.O. 12988.
G. Review Under the Unfunded Mandates Reform Act of 1995
Title II of the Unfunded Mandates Reform Act of 1995 (``UMRA'')
requires each Federal agency to assess the effects of Federal
regulatory actions on State, local, and Tribal governments and the
private sector. Public Law 104-4, sec. 201 (codified at 2 U.S.C. 1531).
For a regulatory action likely to result in a rule that may cause the
expenditure by State, local, and Tribal governments, in the aggregate,
or by the private sector of $100 million or more in any one year
(adjusted annually for inflation), section 202 of UMRA requires a
Federal agency to publish a written statement that estimates the
resulting costs, benefits, and other effects on the national economy.
(2 U.S.C. 1532(a), (b)) UMRA also requires a Federal agency to develop
an effective process to permit timely input by elected officers of
State, local, and Tribal governments on a proposed ``significant
intergovernmental mandate,'' and requires an agency plan for giving
notice and opportunity for timely input to potentially affected small
governments before establishing any requirements that might
significantly or uniquely affect them. On March 18, 1997, DOE published
a statement of policy on its process for intergovernmental consultation
under UMRA. 62 FR 12820. DOE's policy statement is also available at:
www.energy.gov/sites/prod/files/gcprod/documents/umra_97.pdf.
DOE examined this final determination according to UMRA and its
statement of policy and determined that the final determination does
not contain a Federal intergovernmental mandate, nor is it expected to
require expenditures of $100 million or more in any one year by State,
local, and Tribal governments, in the aggregate, or by the private
sector. As a result, the analytical requirements of UMRA do not apply.
H. Review Under the Treasury and General Government Appropriations Act,
1999
Section 654 of the Treasury and General Government Appropriations
Act, 1999 (Pub. L. 105-277) requires Federal agencies to issue a Family
Policymaking Assessment for any proposed rule or policy that may affect
family well-being. When developing a Family Policymaking Assessment,
agencies must assess whether: (1) the action strengthens or erodes the
stability or safety of the family and, particularly, the marital
commitment; (2) the action strengthens or erodes the authority and
rights of parents in the education, nurture, and supervision of their
children; (3) the action helps the family perform its functions, or
substitutes governmental activity for the function; (4) the action
increases or decreases disposable income or poverty of families and
children; (5) the proposed benefits of the action justify the financial
impact on the family; (6) the action may be carried out by State or
local government or by the family, and whether (7) the action
establishes an implicit or explicit policy concerning the relationship
between the behavior and personal responsibility of youth, and the
norms of society. In evaluating the above factors, DOE has concluded
that it is not necessary to prepare a Family Policymaking Assessment as
none of the above factors are implicated. Further, this final
determination would not have any financial impact on families nor any
impact on the autonomy or integrity of the family as an institution.
I. Review Under Executive Order 12630
Pursuant to E.O. 12630, ``Governmental Actions and Interference
with Constitutionally Protected Property Rights,'' 53 FR 8859 (March
18, 1988), DOE has determined that this final determination would not
result in any takings that might require compensation under the Fifth
Amendment to the U.S. Constitution.
J. Review Under the Treasury and General Government Appropriations Act,
2001
Section 515 of the Treasury and General Government Appropriations
Act, 2001 (44 U.S.C. 3516 note) provides for Federal agencies to review
most disseminations of information to the public under information
quality guidelines established by each agency pursuant to general
guidelines issued by OMB. OMB's guidelines were published at 67 FR 8452
(Feb. 22, 2002), and DOE's guidelines were published at 67 FR 62446
(Oct. 7, 2002). Pursuant to OMB Memorandum M-19-15, ``Improving
Implementation of the Information Quality Act'' (April 24, 2019), DOE
published updated guidelines, which are available at: www.energy.gov/sites/prod/files/2019/12/f70/DOE%20Final%20Updated%20IQA%20Guidelines%20Dec%202019.pdf. DOE has
reviewed this final determination under the OMB and DOE guidelines and
has concluded that it is consistent with applicable policies in those
guidelines.
K. Review Under Executive Order 13211
E.O. 13211, ``Actions Concerning Regulations That Significantly
Affect Energy Supply, Distribution, or Use,'' 66 FR 28355 (May 22,
2001), requires Federal agencies to prepare and submit to OIRA at OMB a
Statement of Energy Effects for any proposed significant energy action.
A ``significant energy action'' is defined as any action by an agency
that promulgates or is expected to lead to promulgation of a final
rule, and that: (1) is a significant regulatory action under Executive
Order 12866, or any successor order, and is likely to have a
significant adverse effect on the supply, distribution, or use of
energy; or (2) is designated by the Administrator of OIRA as a
significant energy action. For any significant energy action, the
agency must give a detailed statement of any adverse effects on energy
supply, distribution, or use should the proposal be implemented, and of
reasonable alternatives to the action and their expected benefits on
energy supply, distribution, and use.
This final determination, which does not amend energy conservation
standards for oil, electric, and weatherized gas furnaces, is not a
significant regulatory action under E.O.
[[Page 84063]]
12866. Moreover, it would not have a significant adverse effect on the
supply, distribution, or use of energy, nor has it been designated as
such by the Administrator at OIRA. Therefore, it is not a significant
energy action, and accordingly, DOE has not prepared a Statement of
Energy Effects.
L. Review Under the Information Quality Bulletin for Peer Review
On December 16, 2004, OMB, in consultation with the Office of
Science and Technology Policy (``OSTP''), issued its Final Information
Quality Bulletin for Peer Review (``the Bulletin''). 70 FR 2664 (Jan.
14, 2005). The Bulletin establishes that certain scientific information
shall be peer reviewed by qualified specialists before it is
disseminated by the Federal Government, including influential
scientific information related to agency regulatory actions. The
purpose of the Bulletin is to enhance the quality and credibility of
the government's scientific information. Under the Bulletin, the energy
conservation standards rulemaking analyses are ``influential scientific
information,'' which the Bulletin defines as ``scientific information
the agency reasonably can determine will have, or does have, a clear
and substantial impact on important public policies or private sector
decisions.'' Id. at 70 FR 2667.
In response to OMB's Bulletin, DOE conducted formal peer reviews of
the energy conservation standards development process and the analyses
that are typically used and has prepared a peer review report
pertaining to the energy conservation standards rulemaking
analyses.\61\ Generation of this report involved a rigorous, formal,
and documented evaluation using objective criteria and qualified and
independent reviewers to make a judgment as to the technical/
scientific/business merit, the actual or anticipated results, and the
productivity and management effectiveness of programs and/or projects.
Because available data, models, and technological understanding have
changed since 2007, DOE has engaged with the National Academy of
Sciences (``NAS'') to review DOE's analytical methodologies to
ascertain whether modifications are needed to improve DOE's analyses.
DOE is in the process of evaluating the resulting December 2021
report.\62\
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\61\ ``Energy Conservation Standards Rulemaking Peer Review
Report'' (2007) (Available at: www.energy.gov/eere/buildings/downloads/energy-conservation-standards-rulemaking-peer-review-report-0) (last accessed June 28, 2024).
\62\ The December 2021 NAS report is available at
www.nationalacademies.org/our-work/review-of-methods-for-setting-building-and-equipment-performance-standards (Last accessed July 24,
2024).
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M. Congressional Notification
As required by 5 U.S.C. 801, DOE will report to Congress on the
promulgation of this final determination prior to its effective date.
The report will state that it has been determined that the final
determination does not fall within the scope of 5 U.S.C. 804(2).
VII. Approval of the Office of the Secretary
The Secretary of Energy has approved publication of this final
determination.
Signing Authority
This document of the Department of Energy was signed on October 10,
2024, by Jeffrey Marootian, Principal Deputy Assistant Secretary for
Energy Efficiency and Renewable Energy, pursuant to delegated authority
from the Secretary of Energy. That document with the original signature
and date is maintained by DOE. For administrative purposes only, and in
compliance with requirements of the Office of the Federal Register, the
undersigned DOE Federal Register Liaison Officer has been authorized to
sign and submit the document in electronic format for publication, as
an official document of the Department of Energy. This administrative
process in no way alters the legal effect of this document upon
publication in the Federal Register.
Signed in Washington, DC, on October 10, 2024.
Treena V. Garrett,
Federal Register Liaison Officer, U.S. Department of Energy.
[FR Doc. 2024-23906 Filed 10-17-24; 8:45 am]
BILLING CODE 6450-01-P