Airworthiness Criteria: Special Class Airworthiness Criteria for the Archer Aviation, Inc. Model M001 Powered-Lift, 45944-45977 [2024-11192]
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Federal Register / Vol. 89, No. 102 / Friday, May 24, 2024 / Rules and Regulations
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 21
[Docket No. FAA–2022–1548]
Airworthiness Criteria: Special Class
Airworthiness Criteria for the Archer
Aviation, Inc. Model M001 Powered-Lift
Federal Aviation
Administration (FAA), DOT.
ACTION: Issuance of final airworthiness
criteria.
AGENCY:
The FAA announces the
special class airworthiness criteria for
the Archer Aviation, Inc. (Archer)
Model M001 powered-lift. This
document sets forth the airworthiness
criteria the FAA finds to be appropriate
and applicable for the powered-lift
design.
SUMMARY:
These airworthiness criteria are
effective June 24, 2024.
FOR FURTHER INFORMATION CONTACT:
James Clary, Emerging Technology
Coordination Section, AIR–611, Policy
and Standards Division, Aircraft
Certification Service, Federal Aviation
Administration, 10101 Hillwood
Parkway, Fort Worth, TX 76177;
telephone 817–222–5138; email
james.clary@faa.gov.
SUPPLEMENTARY INFORMATION:
DATES:
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Background
On March 30, 2022, Archer applied
for a type certificate for the Model M001
powered-lift. The Archer Model M001
powered-lift has a maximum gross
takeoff weight of 6,500 lbs. and is
capable of carrying a pilot and four
passengers. The aircraft has a high-wing
and V-tail 1 configuration with fixed
tricycle landing gear. The aircraft uses
12 electric engines powered by onboard
batteries for propulsion instead of
conventional air and fuel combustion.
Six engines with five-bladed variablepitch propellers are mounted on the
forward edge of the main wing, three to
each side, which are capable of tilting
to provide both vertical and forward
thrust. The other six electric engines
drive two-bladed fixed-pitch propellers
and are mounted on the aft edge of the
main wing, three to each side; they are
fixed in place to provide only vertical
thrust. The aft-mounted engines operate
only during thrust-borne or semi-thrust1 A V-Tail aircraft design incorporates two slanted
tail surfaces instead of the horizontal and vertical
fins of a conventional aircraft empennage. The two
fixed tail surfaces of a V-Tail act as both horizontal
and vertical stabilizers and each has a moveable
flight-control surface referred to as a ruddervator.
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borne flight; in wing-borne forward
flight, these engines are switched off
and the propellers are faired in line with
the aircraft fuselage. The aircraft
structure and propellers are constructed
of composite materials. The Archer
Model M001 powered-lift is intended to
be used for Title 14, Code of Federal
Regulations (14 CFR) parts 91 and 135
operations, with a single pilot onboard,
under visual flight rules (VFR).
The FAA issued a notice of proposed
airworthiness criteria for the Model
M001 powered-lift, which published in
the Federal Register on December 20,
2022 (87 FR 77749).
Discussion
Because the FAA has not yet
established powered-lift airworthiness
standards in 14 CFR, the FAA type
certificates powered-lift as special class
aircraft. Under the procedures in
§ 21.17(b), the airworthiness
requirements for special class aircraft,
including the engines and propellers
installed thereon, are the portions of the
requirements in 14 CFR parts 23, 25, 27,
29, 31, 33, and 35 found by the FAA to
be appropriate and applicable to the
specific type design and any other
airworthiness criteria found by the FAA
to provide an equivalent level of safety
to the existing standards. These final
airworthiness criteria announce the
applicable regulations and other
airworthiness criteria developed, under
§ 21.17(b), for type certification of the
Model M001 powered-lift.
The Model M001 powered-lift has
characteristics of both a rotorcraft and
an airplane. It is designed to function as
a rotorcraft for takeoff and landing and
as an airplane cruising at speeds higher
than a rotorcraft during the enroute
portion of flight operations. The electric
engines on the Model M001 poweredlift will use electrical power instead of
air and fuel combustion to propel the
aircraft through six five-bladed
composite variable-pitch propellers for
all phases of flight, and six two-bladed
fixed-pitch propellers for vertical and
transitional flight modes only.
Accordingly, the Archer Model M001
powered-lift proposed airworthiness
criteria contained standards from parts
23, 33, and 35 as well as other proposed
airworthiness criteria specific for a
powered-lift and the electric engines
and propellers installed thereon.
For the existing regulations that were
included without modification, the
proposed airworthiness criteria
included all amendments to the existing
parts 23, 33, and 35 airworthiness
standards in effect as of the application
date of March 30, 2022. These are part
23, amendment 23–64, part 33,
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amendment 33–34, and part 35,
amendment 35–10.
The Archer Model M001 powered-lift
proposed airworthiness criteria also
included new performance-based
airworthiness criteria. The FAA
developed these criteria because no
existing standard captured the poweredlift’s various flight modes and electric
engines and some unique characteristics
of their propellers. The new
requirements specific to the Archer
Model M001 in the proposed
airworthiness criteria used an
‘‘AM1.xxxx’’ section-numbering
scheme.
Because many of the proposed
airworthiness criteria are performancebased, like the regulations found in part
23, the FAA has proposed to adopt
§ 23.2010 by reference, which would
require that the means of compliance
used to comply with the airworthiness
criteria be accepted by the
Administrator. Because no powered-lift
consensus standards are currently
accepted by the Administrator, the
means of compliance will be accepted
through the issue paper process.2
Summary of Changes From the
Proposed Airworthiness Criteria
These final airworthiness criteria
reflect the following changes, in
addition to others as explained in more
detail under Discussion of Comments:
The FAA made changes to the aircraft
performance section to incorporate an
optional, ‘‘increased performance’’
approval, which requires greater aircraft
performance capabilities beyond that of
the baseline ‘‘essential performance’’
approval. The expectations for aircraft
performance at both levels are clearly
defined at the requirement level.
Requirements to address various
scenarios involving failures that can
lead to loss of thrust were clarified and
consolidated into a consistent
terminology across all airworthiness
criteria. Expectations were added for the
aircraft to be capable of a controlled
emergency landing following any
condition where the aircraft can no
longer provide the commanded power
or thrust required for continued safe
flight and landing (CSFL). The proposed
requirement to incorporate a bird strike
deterrent system was not adopted in
these final airworthiness criteria, nor
were other requirements not applicable
to the Model M001, such as
requirements for operations on water,
approval for aerobatic flight, and others,
as discussed in further detail under
2 See Order 8110.112A, Standardized Procedures
for Usage of Issue Papers and Development of
Equivalent Levels of Safety Memorandums.
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Discussion of Comments. The FAA
modified and developed revised
aeroelasticity criteria to more directly
address concerns expressed by
commenters related to ‘‘whirl flutter’’
and aeromechanical stability. The FAA
revised requirements in response to
numerous comments requesting
clarification or recommending changes
to address safety gaps in the proposed
criteria, particularly in the areas of
aircraft handling and control, structural
airframe loads and durability, flight
controls, protection of occupants, and
protection of systems from highintensity radiated fields (HIRF) and
lightning. The FAA updated
requirements for electric engines in
response to requests for improved
clarity on applicability and relationship
to the airframe requirements. The FAA
also updated definitions for ‘‘controlled
emergency landing,’’ ‘‘CSFL,’’ and
‘‘sources of lift’’ and added a definition
for ‘‘local events.’’
Lastly, the FAA clarified that, should
Archer apply to amend the type
certificate to include another model
powered-lift, these airworthiness
criteria would apply to that model also,
provided the criteria remain appropriate
to the changed aircraft in accordance
with part 21, subpart D. This change
was necessary so that each future
change to the aircraft will not
necessarily require an application for a
new type certificate.
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Discussion of Comments
The FAA received responses from 22
commenters. The majority of
commenters were government agencies,
private companies, and organizations as
follows: Agência Nacional de Aviação
Civil (ANAC); Airbus; Air Line Pilots
Association (ALPA); Alaka1i
Technologies Corporation (Alaka1i);
Aerospace, Security and Defence
Industries Association of Europe (ASDEurope); Association for Uncrewed
Vehicle Systems International (AUVSI);
United Kingdom Civil Aviation
Authority (UKCAA); European Union
Aviation Safety Agency (EASA); General
Aviation Manufacturers Association
(GAMA); IPR; Japan Civil Aviation
Bureau (JCAB); Leonardo Helicopters
(Leonardo); Lilium eAircraft GmbH
(Lilium); Odys Aviation (Odys); Overair
Inc. (Overair); Rolls-Royce Deutschland
Ltd & Co KG (Rolls-Royce); SkyDrive,
Inc. (SkyDrive); Transport Canada Civil
Aviation (TCCA); Vertical Aerospace;
and Volocopter GmbH (Volocopter). The
FAA received comments from one
individual commenter and from one
anonymous commenter as well.
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Support
AUVSI and ASD-Europe expressed
support for type certification of the
Model M001 as a special class of aircraft
and establishing airworthiness criteria
under § 21.17(b). ALPA expressed
support for the use of 14 CFR part 35
propeller airworthiness standards.
Definitions
The FAA proposed criteria that
created new or modified definitions for
the Model M001 powered-lift. The FAA
received and reviewed comments from
ASD-Europe, ALPA, Alaka1i, ANAC,
EASA, GAMA, Leonardo, Lilium, Odys,
Overair, TCCA, UKCAA, and an
individual commenter that requested
the FAA clarify, revise, or adopt as
proposed certain definitions.
Specifically, these comments were
focused on the topic areas of ‘‘CSFL,’’
‘‘controlled emergency landing (CEL),’’
and ‘‘loss of power/thrust,’’ along with
requests for clarification on other uses
of the term ‘‘thrust.’’ GAMA and Overair
also proposed modifications to the
‘‘source of lift’’ definition. Additionally,
comments from Airbus, ALPA, ASDEurope, EASA, Odys, TCCA, UKCAA,
and an individual commenter requested
the establishment of a higher safety
target for powered-lift like the Model
M001. In response, the FAA created an
‘‘increased performance’’ approval that
may be granted based on the aircraft’s
ability to meet higher performance
standards for continued flight under
certain failure conditions. The FAA
modified AM1.2000(a) to provide for the
higher safety target of ‘‘increased
performance’’ as well as to establish the
proposed minimum safety target for
CSFL as ‘‘essential performance.’’ The
Model M001 must meet either the
essential or increased performance
requirements in this certification basis.
Additionally, the Model M001 may be
approved for both essential and
increased performance with appropriate
and different operating limitations.
The FAA has modified the definition
of ‘‘CSFL’’ to establish the different
expected outcomes based on the
performance approval sought. The
definition of ‘‘CSFL’’ was modified
slightly for the essential performance
approval to include pilot alertness;
however, the ability to continue to the
planned destination or alternate is a
requirement to meet the increased
performance approval. Increased
performance is a higher level of safety
that guarantees fly-away capability after
any failure not shown to be extremely
improbable. Essential performance does
not require the aircraft to have the
capability to land at the planned or an
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alternate landing site as is required for
increased performance.
Several commenters suggested the
FAA adopt EASA’s special condition for
vertical take-off and landing aircraft
(SC–VTOL) requirements for poweredlift. The FAA disagrees and has instead
adopted ‘‘essential’’ and ‘‘increased’’
performance approvals. Although the
FAA’s ‘‘essential’’ and increased’’
performance approvals are similar to
EASA’s ‘‘Category Basic’’ and ‘‘Category
Enhanced’’ approvals, differences
remain. The FAA is establishing these
airworthiness criteria for the Model
M001 to provide a certification basis for
aircraft design approval, while the
operational approval is accomplished
outside of the aircraft certification
process. Additionally, both the FAA’s
and EASA’s performance levels include
the aircraft’s ability to conduct a
controlled emergency landing after a
condition when the aircraft can no
longer provide the commanded power
or thrust required for CSFL as specified
in AM1.2105(g). To complete the
integration of these defined levels of
safety requirements, the FAA modified
AM1.2115 ‘‘Takeoff performance,’’
AM1.2120 ‘‘Climb requirements,’’ and
AM1.2130 ‘‘Landing’’ to incorporate the
essential and increased performance
requirements.
The FAA received several comments
that the proposed definition of a ‘‘CEL’’
was not sufficient to ensure that the
relevant instances that may be
encountered in operation are addressed
beyond a ‘‘critical loss of thrust’’ as
required under the proposed
AM1.2105(g). The FAA agrees with the
concerns raised by these commenters.
As such, the FAA revised the proposed
CEL definition and the requirements of
AM1.2105(g) to establish the minimum
level of safety required when the aircraft
can no longer provide the commanded
power or thrust required for CSFL.
One commenter requested the FAA
remove the part of the CEL definition
that requires that the pilot be capable of
choosing the direction and area of
touchdown and instead require a
controlled descent. As indicated by the
term itself, ‘‘controlled emergency
landing’’ is a defined airworthiness
attribute in which the design maintains
sufficient control to change direction to
an area of touchdown, while reasonably
protecting occupants from serious
injury. However, the FAA has updated
the definition of CEL by relocating the
pilot reference to focus the requirement
on aircraft functionality. Overall pilot
controllability requirements are
addressed in AM1.2135, which requires
that the aircraft be controllable and
maneuverable without requiring
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exceptional piloting skill, alertness, or
strength. The intent of the definition of
CEL is to provide equivalency to the
part 23 airplane gliding requirements
and the part 27 rotorcraft autorotation
requirements. Both minimize the
aircraft’s speed (forward and vertically)
while still allowing directional control
of the aircraft to an emergency landing.
One commenter requested the FAA
clarify the statement ‘‘reasonably
protecting occupants’’ in the definition
of ‘‘CEL’’ and further commented that
non-participants should also be
protected since these aircraft plan to
operate in highly-populated urban
environments. The FAA agrees with the
need to provide additional clarity and
has modified the definition of CEL to
clarify that the expected safety outcome
is protection from serious injury, which
inherently provides a level of protection
for non-participants on the ground. This
approach is similar to the level of safety
in §§ 23.2270, 23.2320, and 23.2510 for
normal category airplanes. The FAA
also received comments seeking
clarification of the term ‘‘some damage’’
in the definition of CEL. The allowance
for some damage to the aircraft exists in
the 14 CFR 23.2000 definition of CSFL.
For the Archer Model M001, this
allowance was moved to the definition
for CEL. The intent is that, although
there may be aircraft damage, the
occupants remain protected to the
extent that egress may still be achieved
following the landing.
The FAA received several comments
requesting clarity on the meaning of
‘‘loss of thrust’’ and ‘‘critical loss of
thrust’’ in AM1.2000 and throughout the
airworthiness criteria. These terms were
inherited from the existing
airworthiness standards used to create
the proposed airworthiness criteria. The
FAA agrees that the ‘‘loss of thrust’’
term is inadequate for the Model M001,
which incorporates distributed
propulsion with an integrated flight and
propulsion control system. Historically,
this terminology was used to convey an
assumed complete engine failure
because of the critical nature that
engines, propellers, and transmissions
provided regarding continued flight or
CSFL capability. With the advent of
distributed propulsion, the underlying
assumptions of design features,
mitigations, and substantiation of
capability under endurance testing
established within the legacy
requirements are no longer valid,
requiring revision.
Distributed propulsion with an
integrated flight and propulsion control
system adjusts the aircraft’s flight path
using aerodynamic and/or propulsive
forces. In addition to addressing the
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complete loss of thrust at any individual
location and its effects, the design must
address additional failures from the
flight and propulsion control system
that may inadvertently generate more or
less thrust than commanded by a pilot.
For powered-lift with tilting nacelle
designs like the Model M001, the design
must also address the possibility of any
given nacelle to fail in an orientation
that does not match its commanded
position, and account for the subsequent
thrust vector that results. In part, some
of these failures are identified through
the system safety process. However,
other considerations exist outside of
that process that are necessary for
identifying other critical failures. As
such, the FAA has included a definition
of ‘‘critical change of thrust’’ to address
the thrust’s magnitude and orientation.
Critical change of thrust may consist of
more than one condition depending on
what flight conditions it adversely
affects (performance, handling qualities,
or both). A critical change of thrust will
require a dedicated assessment
encompassing all the above elements.
Further, the proposed definition for
‘‘loss of power/thrust’’ was not adopted
in these final airworthiness criteria.
Since this term was only used in the
proposed AM1.2105(g), the final
AM1.2105(g) requirement was rewritten
to directly incorporate the previous
‘‘loss of power/thrust’’ definition
language and clarify that the condition
represents any scenario in which
commanded thrust is insufficient to
ensure CSFL, regardless of cause.
The FAA also received
recommendations to modify the
proposed ‘‘source of lift’’ definition to
use terminology consistent with the
powered-lift definition in 14 CFR part 1.
The FAA agrees and has revised this
definition to align with the powered-lift
definition more closely.
One commenter requested the FAA
clarify the meaning of ‘‘predominately’’
and what was meant by ‘‘combination’’
in the definition of ‘‘source of lift.’’ The
FAA has changed ‘‘predominantly’’ to
‘‘principally’’ in AM1.2000(b)(3) of
these final criteria, as the term
‘‘principally’’ is used in the part 1
definitions of powered-lift and
rotorcraft. The FAA intended for the
definition of ‘‘source of lift’’ in
AM1.2000(b)(3) to be aligned with the
existing regulatory definitions of
powered-lift and rotorcraft. The FAA
intends the term ‘‘combination’’ to
capture instances where the sources of
lift involve both engine driven lift
devices (e.g., rotors) and non-rotating
airfoils (e.g., fixed wings), generally in
a manner in which the balance between
the two is varying during transition
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from wing-borne flight to thrust-borne
flight and vice-versa. The FAA received
a comment asking to replace the term
‘‘hover’’ with ‘‘taxi’’ in the listed phases
of flight in AM1.2000(b)(2). The FAA
disagrees as the term ‘‘hover’’ refers to
an airborne flight condition and ‘‘taxi’’
refers to movement while on the
ground. Another commenter requested
that the FAA add ‘‘taxi’’ to the criteria,
since the term is also used in AM1.2225.
The FAA disagrees as the term ‘‘ground
operations’’ in AM1.2000(b)(2) includes
taxi operations. No changes were made
as a result of this comment.
The FAA received comments asking
that the terms ‘‘shutdown,’’ ‘‘start,’’
‘‘restart,’’ and ‘‘idle’’ be defined for
electric engines. The FAA disagrees.
The FAA intends that these terms have
the same meaning as for existing engine
technology, but recognizes that there
may be some differences based on the
specific design of the Model M001 and
its engine operations. The FAA received
a comment questioning the applicability
of part 33 requirements that used the
term ‘‘rotorcraft.’’ Upon further review,
the FAA found similar issues with the
references to ‘‘airplane’’ within part 33
and part 35. The FAA agrees with the
concern and updated AM1.2000(c) to
clarify that part 33 and part 35
requirements that use the terms
‘‘airplane’’ and ‘‘rotorcraft’’ mean
‘‘aircraft.’’ This also prompted the FAA
to remove the inappropriate reference to
typical airplane installations in
§ 35.37(c)(2). The FAA also received a
comment questioning the use of the
term ‘‘of this part’’ in part 33. The FAA
agrees; the revision to AM1.2000(c) also
clarifies that ‘‘this part’’ means ‘‘these
airworthiness criteria’’ when used in
part 33 and part 35 requirements.
Lastly, the FAA added a definition for
the term ‘‘local events’’ in response to
comments requesting clarification of
this term as used in requirements in
subparts H and I.
Applicable Criteria
The FAA proposed applicable criteria
by determining the appropriate
airworthiness requirements that apply
to the Model M001 powered-lift. These
criteria are tailored to the powered-lift’s
design, including its engines and
propellers, as well as its construction,
intended use, and suitability for
compliance with operational
requirements.
EASA, GAMA, Lilium, Overair,
TCCA, Vertical Aerospace, Volocopter,
and an anonymous commenter
requested the FAA remove sections and
terms from the proposed airworthiness
criteria that do not specifically apply to
the Model M001 design. The FAA
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agrees and did not adopt the following
in these final airworthiness criteria as
they were not specifically applicable to
the Model M001:
• AM1.2225(c);
• AM1.2240(b) (a new AM1.2240(b)
has been added);
• § 23.2310;
• AM1.2320(d), (e) (the remaining
requirements of AM1.2320 have been
transitioned to § 23.2320);
• AM1.2325(h);
• § 23.2420;
• § 23.2435;
• § 23.2530(e);
• AM1.2540; and
• § 35.43.
The following phrases were not
adopted in these final airworthiness
criteria as they are not specifically
applicable to the Model M001 design:
• AM1.2400(a): ‘‘or provides
auxiliary power to the aircraft;’’
• AM1.2405(a), (b), (c): ‘‘reverser
system;’’
• AM1.2430(a)(3): ‘‘and auxiliary
power unit;’’ and
• AM1.2430(c), (c)(1), (c)(3): ‘‘refilling
or.’’
The FAA received comments that
questioned the inclusion of HIRF and
lightning requirements for aircraft
approved for Instrument Flight Rules
(IFR) operations. The requirements are
conditional for IFR approved designs.
The FAA found it prudent to specify
basic design requirements for HIRF and
lightning based on the expectation that
future design modifications could
include an IFR approval. However,
additional design and installation
requirements beyond those specified in
these airworthiness criteria would be
needed for the aircraft to be approved to
operate under IFR.
Lastly, the FAA received numerous
comments noting that the airplane
levels prescribed by § 23.2005 should no
longer be referenced in these criteria, as
they apply to conventional airplanes
and not to a powered-lift. The FAA
agrees and has revised the airworthiness
criteria accordingly.
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Technical Areas in General Order of
the Airworthiness Criteria Sections
Aircraft Performance, Handling, and
Control
The FAA received and reviewed
comments from Alaka’i, Airbus, ALPA,
ANAC, ASD-Europe, EASA, GAMA,
Leonardo, Lilium, Odys, Overair, RollsRoyce, Skydrive, TCCA, Vertical
Aerospace, Volocopter, and an
anonymous commenter requesting the
FAA revise, remove, or clarify proposed
airworthiness criteria related to aircraft
performance, handling, and control for
the Model M001.
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The FAA received a comment noting
the inconsistent use of terms when
referring to the applicable atmospheric
references proposed in AM1.2105,
AM1.2115, and AM1.2130. Under
AM1.2105(a), performance requirements
at atmospheric conditions must be
applied to all requirements in Subpart B
unless otherwise prescribed, including
AM1.2115 and AM1.2130. The FAA
modified AM1.2115 and AM1.2130 to
include fixed performance parameters
for takeoff and landing, respectively;
however, this does not negate the
requirement to account for atmospheric
conditions as denoted in AM1.2105(a).
One commenter suggested adding ‘‘at
sea level’’ to AM1.2105(a), consistent
with the language for levels 1 and 2 lowspeed airplanes in part 23. The FAA
disagrees. AM1.2105(a) as proposed
achieves the intended safety objectives
and aligns the airworthiness criteria
with the appropriate level of safety
intended by utilizing appropriate
standards from both parts 23 and part
27, with revisions specific to the Model
M001. The FAA did not modify
AM1.2105(a) as a result of this
comment.
The FAA received comments that
stated a concern that proposed
AM1.2105(b)(1) inadvertently limits
airport altitudes to 10,000 ft. The FAA
agrees and has changed the
airworthiness requirement to develop
performance data to the maximum
altitude for which certification is being
sought.
The FAA also received a comment
requesting clarification whether the
10,000 feet specified in AM1.2105(b)(1)
should be expressed in either mean sea
level or above ground level. The
language in AM1.2105 is consistent
with the existing airworthiness standard
§ 23.2105 and is referenced to the
altitude above sea level. No change was
made as a result of this comment.
One commenter requested revision of
AM1.2105(c), stating the rule is too
vague and recommending that a
minimum crosswind limit be
established similar to parts 27 and 29.
The FAA agrees with the need for a
minimum crosswind limit and revised
AM1.2135(a)(6) in response to similar
comments to specify a minimum of 17
knots all azimuth capability. The FAA
did not change AM1.2105(c) as a result
of these comments.
The FAA received comments about
AM1.2105(f) expressing confusion about
what the phrase ‘‘critical loss of thrust’’
means relative to a powered-lift design
of the Archer M001 type.’’ As
mentioned previously, the FAA
replaced the phrase ‘‘critical loss of
thrust,’’ with a new term ‘‘critical
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change of thrust’’ which is defined in
AM1.2000.
Several commenters noted
inconsistent utilization of the term
‘‘flight envelope’’ and requested
clarification. One such instance was
identified in AM1.2135(a), where the
criteria referenced an ‘‘operating
envelope.’’ The FAA’s intent was not to
imply this flight envelope was different
from others referenced in these
airworthiness criteria. To be consistent,
the FAA has generally replaced
’’operating envelope’’ with ‘‘approved
flight envelope’’ where applicable such
as AM1.2105(f) and AM1.2135(a),
except for AM1.2425(b) and
AM1.2710(d), where the proposed
requirements define operating
envelopes specific to the engine.
Additionally, the FAA included
AM1.2135(a)(7) to incorporate the
steepest approach gradient within the
approved flight envelope.
The FAA received several comments
requesting clarification of the new term
‘‘loss of power or thrust’’ defined in
proposed AM1.2000(b)(4) and used in
proposed AM1.2105(g) to specify the
required level of safety after a condition
when the aircraft can no longer provide
commanded power or thrust required
for CSFL. This proposed term generated
confusion with similar terminology
referring to loss of thrust in other
sections of the criteria. The FAA agrees
that clarification is necessary and
therefore has not adopted the ‘‘loss of
power/thrust’’ definition in final
AM1.2000. The FAA has also revised
AM1.2105(g) by replacing the term ‘‘loss
of power or thrust’’ with the definitional
language from proposed
AM1.2000(b)(4).
Several commenters asked for
clarification on AM1.2105(g) and the
use of system safety or operational
mitigations as the compliance showing.
The FAA modified AM1.2105(g) to
provide additional clarity. Revised
AM1.2105(g) is intended to assure that
in the event of cockpit mismanagement,
energy exhaustion, improper
maintenance, or other failures, a
controlled emergency landing can be
achieved. AM1.2105(g) establishes
safety objectives and the FAA’s
acceptance of a specific means of
compliance is beyond the scope of these
airworthiness criteria.
A commenter asked for clarification
on AM1.2105(g) as to whether a
conventional forward landing would be
an acceptable mitigation for loss of
power or thrust. A conventional forward
landing may be acceptable if the aircraft
is capable of a controlled emergency
landing in that configuration. No
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changes were made as a result of this
comment.
The FAA received comments
requesting that the FAA more explicitly
state that the speed for thrust-borne
flight in AM1.2110 and AM1.2150 may
include hover. The minimum safe speed
determined in AM1.2110 must cover all
phases of flight (including hover) and
all sources of lift, and AM1.2150 uses
that minimum safe speed. As such, no
change to the criteria is necessary.
The FAA also received a request to
revise AM1.2110 to require minimum
safe speed for ‘‘each flight condition and
configuration’’ instead of only for each
flight condition. The FAA disagrees.
The phrase ‘‘flight condition’’ includes
the aircraft configuration, phases of
flight, and the sources of lift. No change
to the criteria is necessary.
Several commenters stated that the
proposed airworthiness criteria for
takeoff performance in AM1.2115, climb
performance in AM1.2120, and landing
performance in AM1.2130 do not
establish sufficient minimum
performance requirements to meet the
public’s expectations and levels of
safety. One commenter recommended
rewording paragraph (b) of AM1.2115,
AM1.2120, and AM1.2130 to require the
applicant to account for a range of
engine or distributed propulsion system
failures instead of accounting for loss of
thrust.
As explained previously, the FAA
recognizes the need to clarify the
difference in requirements for
‘‘essential’’ and ‘‘increased’’
performance levels as defined in
AM1.2000(b)(1) for the Model M001
with respect to the takeoff, climb, and
landing performance criteria of
AM1.2115, AM1.2120, and AM1.2130,
respectively. The FAA has revised these
performance requirements to include
scenarios for all engines operating and
for critical changes of thrust. As revised,
AM1.2115, ‘‘Takeoff performance’’
addresses all engines operating, as well
as critical change of thrust conditions,
for both essential and increased
performance levels. Essential
performance level requirements ensure
all engines operating takeoff capability
and the capability to perform either a
safe stop or safe landing following a
critical change of thrust. Increased
performance, while similar for safe
stops, defines the requirements for
continued takeoff following a critical
change of thrust, including the
capability to continue the climb and
then subsequently achieve the
configuration and airspeed specified for
increased performance in AM1.2120,
‘‘Climb Performance.’’
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The FAA revised AM1.2120 to
establish targets for both essential and
increased climb performance for all
engines operating, as well as after a
critical change of thrust, as defined in
AM1.2000. The FAA developed
essential and increased climb
performance requirements with all
engines operating using part 23
requirements. Essential performance
also requires that the applicant assess
critical change of thrust impacts on
takeoff and climb performance
capabilities. Increased performance after
a critical change of thrust defines
minimum criteria utilizing part 23 and
part 27 Category A climb requirements,
dependent on the takeoff flight path and
sources of lift defined in AM1.2000
along that path.
Multiple commenters requested
clarity on where glide and autorotation
performance are captured. The FAA
added AM1.2120(e), which requires the
applicant determine the performance for
gliding or autorotation.
The FAA received a number of
comments noting the lack of specificity
in proposed AM1.2130. The comments
noted that AM1.2130 was overly vague
and did not provide enough substantive
detail to support the intent of the
criteria. The FAA agrees and has revised
AM1.2130 to ensure the level of safety
and capability for essential and
increased performance for takeoff in
AM1.2115 is consistent with the level of
safety and capability for essential and
increased performance for landing in
AM1.2130. Landing under AM1.2130
now contains requirements for both
essential and increased performance
levels, such that the aircraft must be
able to make a landing upon a critical
change of thrust. For increased
performance, the FAA has also included
a minimum criterion to safely transition
to a balked landing condition following
a critical change of thrust.
The FAA received a comment that
determining the performance for all
potential partial loss of power
conditions in proposed subpart B may
be impractical. The FAA agrees. As
mentioned previously, a new term,
‘‘critical change of thrust’’ has been
defined in AM1.2000 to identify the
most critical thrust-related failure
condition(s) for the Model M001
powered-lift. This term requires
consideration of the most adverse effect
on performance or handling qualities.
The FAA modified AM1.2115,
AM1.2120, AM1.2125, and AM1.2130 to
use this new definition of critical loss of
thrust.
A commenter requested clarification
on the phrase ‘‘applicable sources of
lift’’ in AM1.2135(a)(2). During a
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specific phase of flight, an aircraft
design may only allow for a singular
source of lift during that phase of flight.
In other phases of flight, one or more
sources of lift may be possible.
Therefore, ‘‘applicable sources of lift’’
refers to only those allowable by the
aircraft design. No changes were made
as a result of the comment.
Multiple commenters requested the
FAA establish an additional limit flight
envelope which would establish the
controllability limits of the aircraft. The
FAA does not agree with this request.
The FAA intended proposed AM1.2135
to establish the regulatory requirement
for controllability that is used to define
the approved flight envelope. The FAA
recognizes that excursions outside of the
aircraft’s approved flight envelope can
occur and must be considered from a
safety perspective. The FAA has
replaced the proposed requirement of
§ 23.2160(a) with new AM1.2160 to
address speed excursions beyond the
approved flight envelope.
The FAA received multiple comments
requesting the FAA utilize the multiple
flight envelope concept in EASA’s SC–
VTOL, in lieu of the proposed minimum
safe speed requirement in AM1.2110.
The commenters stated that the FAA’s
proposed requirement may be
appropriate for wing-borne flight, but it
is not appropriate for other aircraft
configurations. The FAA determined
that the establishment of a minimum
safe speed and an approved flight
envelope establishes a level of safety for
the Model M001 that is consistent with
the safety levels as established in parts
23 and 27.
The FAA also received comments
seeking clarification on atmospheric
effects, scoping, and sources of lift in
regard to AM1.2110. The intent of that
requirement is to address flight
conditions in normal operation
considering the most adverse
conditions, which includes adverse
atmospheric effects. Accordingly, no
change to this requirement is necessary.
Establishment of minimum safe speeds
in regard to specific sources of lift will
be established through the issue paper
process.
Regarding controllability, the FAA
received comments asking the FAA to
adopt the requirement in
§ 23.2135(a)(3), to address ‘‘likely
reversible flight control or propulsion
system failure,’’ instead of proposed
AM1.2135(a)(3), which requires
addressing ‘‘likely flight-control or
propulsion-system failure.’’
Commenters further clarified that they
believed flight controls are fully
addressed by the proposed requirement
that the Model M001 comply with
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§ 23.2510. The FAA disagrees and
determined that specific airworthiness
criteria for controllability are needed to
address the integration of the advanced
flight-control system and the
propulsion-system. In addition,
AM1.2135(a)(3) is to ensure that likely
failures not included in the system
safety process of § 23.2510 are
addressed and that failures that are
included have an adequate handling
quality assessment which is outside the
scope of § 23.2510. No changes were
made as a result of these comments.
The FAA also received a comment
requesting that the flight control system
be subjected to the same requirements
found in AM1.2705, AM1.2710,
AM1.2713, and AM1.2727 for the
engine control system due to the highly
integrated nature of these systems. The
FAA disagrees as the engine control
system and flight control system are not
integrated into one system. No changes
were made as a result of this comment.
One commenter asked the FAA to
remove AM1.2135(a)(5) because the
requirements of proposed Subpart F
would sufficiently mitigate this hazard.
The FAA disagrees. AM1.2135(a)(5)
requires controllability evaluation using
approved flight test methods of
compliance. The requirements in
Subpart F, which apply to equipment,
do not adequately address this concern.
No changes were made as a result of this
comment.
The FAA received a comment to
modify AM1.2135(a)(5) to remove the
phrase ‘‘not shown to be extremely
improbable.’’ The FAA disagrees.
Removing this phrase would require the
applicant to address all failure
conditions regardless of their
probability. The FAA included this
phrase to limit the cases where handling
qualities are evaluated to those
conditions not shown to be extremely
improbable to limit the applicant’s
burden. No changes were made as a
result of this comment.
Several commenters requested that a
minimum level of safety be established
with respect to proposed
AM1.2135(a)(6), which requires that the
aircraft can land safely in wind
conditions. Multiple commenters
questioned whether AM1.2135(a)(6) was
only applicable to thrust-borne flight.
The FAA concurs that a minimum level
of safety should be defined and has
amended AM1.2135(a)(6) to contain a
more prescriptive all-azimuth minimum
wind speed requirement of 17 knots.
This minimum wind limit is applicable
to the thrust-borne operations and is
consistent with requirements for parts
27 and 29 rotorcraft.
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The FAA received a comment that the
term ‘‘loading’’ in proposed
AM1.2135(a)(1) needed to be revised to
include energy level considerations (i.e.,
degraded or low battery). Energy level
considerations are covered under
AM1.2135(a)(3), (a)(5), and (b), which
address propulsion system failures,
flight control system operating modes
and critical control parameters such as
limited-control power margins,
respectively. Propulsion system failures
include the electrical distribution and
batteries. The same commenter
proposed adopting a new requirement to
address a rolling takeoff in maximum
crosswind. The situation noted by the
commenter is already addressed by
AM1.2135(a)(2), which covers all phases
of flight (e.g., takeoff for the approved
flight envelope including crosswinds).
No changes were made as a result of
these comments.
Multiple commenters asked for clarity
on the phrases ‘‘critical control
parameters’’ and ‘‘limited control power
margins’’ in AM1.2135(b). The phrase
‘‘critical control parameters, such as
limited control power margins’’ is
intended to capture parameters or limits
in which the aircraft is control or
performance limited. The applicant
must define these parameters as they
apply to their unique design. No
changes were made as a result of these
comments.
The FAA received a comment
recommending that ‘‘change from one
flight condition to another’’ be replaced
with ‘‘transition from one flight
condition to another’’ in AM1.2135(c).
The FAA agrees and has updated
AM1.2135(c) accordingly.
Several commenters stated that the
language utilized from part 23, preamendment 23–64, in the development
of proposed AM1.2145 did not provide
appropriate granularity between static
and dynamic stability and sources of lift
for a powered-lift. The FAA agrees and
has revised the requirements in
AM1.2145 to account for the difference
in stability requirements that arise
between wing-borne, semi-thrust-borne,
and thrust-borne flight for the Model
M001.
The FAA received comments asking
the FAA to provide specific likely
failure cases to be considered in
addition to more detailed control feel
requirements in proposed AM1.2145(a).
The FAA partially concurs with these
comments. The intent of AM1.2145(a) is
for the applicant to identify likely
failures that may be encountered in
service that are not addressed by system
safety analysis; those could include
mechanical or other single point
failures. The FAA has revised the
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language in AM1.2145(a) to improve
clarity but did not concur with the
commenters’ request to identify specific
failure conditions, including detailed
control feel requirements.
The FAA also received a comment
seeking clarity on the term ‘‘unstable’’
in AM1.2145(b). The FAA revised
proposed AM1.2145(b) (now
AM1.2145(c), due to changes discussed
previously) to clarify that the intent is
to ensure dynamic stability
characteristics. The FAA intends
‘‘unstable’’ to mean the same as is stated
in the criteria: that the characteristics do
not increase the pilot’s workload or
otherwise endanger the aircraft and its
occupants.
The FAA also received comments
regarding aerobatics and whether such
proposed criteria are applicable to this
class of vehicle or if instead the criteria
should be better tailored to Archer’s
design. The FAA agreed and revised
AM1.2145 and AM1.2150 accordingly
with the recognition that Archer is not
seeking approval for aerobatics for the
Model M001.
The FAA received a comment that
proposed AM1.2150 may be adequate
for wing-borne operation but not thrustborne operation. The FAA agrees and
has revised AM1.2150 to address all
sources of lift.
The FAA also received a comment
questioning the terminology ‘‘critical
loss of thrust’’ in proposed
AM1.2150(b). The FAA agrees this term
was inappropriate for an aircraft capable
of vertical takeoff and landing
operations because it requires a
hazardous test condition that would
result in an initial adverse environment,
which was not the intent. The FAA has
updated AM1.2150(c) (previously
proposed AM1.2150(b)) to replace
‘‘critical loss of thrust’’ with ‘‘sudden
change of thrust’’ to remove this
hazardous condition and to distinguish
it from the term ‘‘critical change of
thrust’’ defined in AM1.2000. The FAA
intends the term ‘‘sudden change of
thrust’’ to refer to short-term
commanded thrust changes, whether
directly by the pilot or from the flight
control system in normal operation. The
FAA received comments on proposed
AM1.2150 that a maximum speed
limitation may be necessary to prevent
loss of control on a powered-lift. The
FAA agrees with the commenters, but
because AM1.2150 relates to minimum
safe speed requirements, the FAA has
revised AM1.2160 to include this safety
requirement in AM1.2160(b).
The FAA received a comment
requesting clarification on the
applicability of § 23.2155. The
commenter questioned the necessity for
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this requirement with the assumption
that powered-lift do not taxi under their
own power. The FAA disagrees that this
requirement should not be adopted as
proposed, as the Model M001 has the
ability to taxi. No changes were made as
a result of the comment.
The FAA also received a comment on
proposed AM1.2140(c) suggesting the
removal of ‘‘multi-engine.’’ The
commenter stated that because the
Model M001 is a multi-engine aircraft,
including this term adds no value and
may create confusion. The FAA agrees
and did not adopt the reference to
‘‘multi-engine aircraft.’’
Finally, the FAA received several
comments about AM1.2140(c)’s use of
the language, ‘‘loss of thrust not shown
to be extremely improbable’’ in the
context of trim system requirements. As
mentioned previously, a new term,
‘‘critical change of thrust’’ was defined
in AM1.2000 to provide an equivalent
term adapted to the Model M001 design.
The FAA modified AM1.2140(c) to use
‘‘critical change of thrust’’ as a result.
One commenter noted that proposed
AM1.2140(a) should not be limited to
just cruise flight. The FAA agrees and
has removed the reference limiting the
requirement to cruise flight.
Additionally, commenters expressed a
concern that normal phases of flight
utilized in proposed AM1.2140(a) and
the flight conditions identified in
proposed AM1.2140(b) may create some
confusion. The FAA agrees and has
revised the language in AM1.2140(a) to
specify ‘‘normal operations’’ instead of
‘‘normal phases of flight.’’
One commenter requested the FAA
change the phrase ‘‘level flight’’ to
‘‘cruise’’ in AM1.2140(b)(2).
AM1.2140(b)(2) references flight
conditions and not phases of flight, and
therefore ‘‘level flight’’ is appropriate.
The commenter also requested the FAA
add ‘‘hover’’ to AM1.2140(b). Hover
does not have a longitudinal
component, and as such trim in that
axis is not applicable. Adjustments of
trim may not apply any discontinuities
as identified in AM1.2140(c). No
changes were made as a result of these
comments.
The FAA received comments
concerning the use of the term ‘‘trim’’ in
proposed AM1.2140 and questioning its
appropriateness with fly-by-wire control
systems that do not use traditional
trimming arrangements. The FAA finds
the requirements in AM1.2140
applicable because the Model M001 flyby-wire flight controls may implement a
trimming function rather than
conventional trim device tabs or bias
springs. Such a function would be
equivalent to a trim or auto-trim device.
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No changes were made as a result of
these comments.
One commenter requested that the
FAA replace the term ‘‘primary flight
controls’’ in proposed AM1.2140(a) and
(b) with the term ‘‘inceptor.’’ The FAA
disagrees. Although inceptors and
effectors may fall under the term
‘‘primary flight controls,’’ the FAA does
not find this change necessary as it
prescribes a specific implementation of
technology. No changes were made as a
result of this comment.
Icing
The FAA received and reviewed
comments from Airbus, ALPA, EASA,
GAMA, Overair, and TCCA requesting
the FAA revise, remove, or clarify
proposed airworthiness criteria related
to flight into known icing (FIKI)
conditions as well as inadvertent icing
encounters. Specifically, commenters
requested the FAA explain why
references to icing conditions
requirements were excluded, revise the
level of prescriptiveness of the criteria,
and remove FIKI requirements because
the Model M001 is not seeking FIKI
approval at this time. At the same time,
the FAA received comments requesting
the FAA include more specific
requirements for FIKI conditions.
Based on numerous comments
received noting that Archer does not
seek approval for FIKI on the Model
M001 at this time, the FAA did not
adopt proposed AM1.2165(a). Proposed
AM1.2165(b) and (c), which address
inadvertent icing encounters, remain
applicable to the Model M001, and have
been renumbered to AM1.2165(a) and
(b), accordingly. AM1.2415 is similarly
intended to capture any aircraft icing
during an inadvertent encounter that
adversely affects powerplant operation.
The FAA received comments
requesting the FAA include
requirements for recirculating snow and
accumulation of ice and snow, because
smaller rotors and airfoils, such as those
on the Model M001, are known to be
susceptible to the effects of snow and
icing. The FAA agrees with concerns
regarding the effect of scale on ice
accretion, but finds they are addressed
by proposed AM1.2165(b) (AM1.2165(a)
in these final criteria) for an inadvertent
icing encounter. Recirculating and
accumulation of snow are foreseeable
conditions addressed by § 23.2415(a) for
engine operation and by AM1.2600(a)
for flightcrew visibility considering
accumulations on the windshield due to
recirculating snow.
The FAA received requests to remove
proposed AM1.2165(b) since the Model
M001 powered-lift is not seeking FIKI
approval. The FAA does not agree, as
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proposed AM1.2165(b) (AM1.2165(a) in
these final criteria) addresses
inadvertent icing encounters, not FIKI.
The relatively low revolution speed and
resulting low centrifugal acceleration
effect on ice shedding capability, as well
as the effect of increased torque on
electric engines, need to be addressed in
an inadvertent icing encounter.
Lastly, the FAA received several
comments on proposed AM1.2165(a),
requesting that the FAA explain why
the reference to the icing conditions
defined in appendix C of part 25 was
excluded from these airworthiness
criteria. Because Archer is not seeking
FIKI approval at this time, the FAA
determined in response to comments
from EASA, GAMA, and Overair, that
proposed AM1.2165(a) should not be
adopted in these final airworthiness
criteria. Should Archer seek icing
certification through an amendment to
their type certificate after initial type
certification, appropriate icing
standards will be defined as part of that
project. This will allow Archer to seek
a standard that reflects their operating
limitations and specifics of their design.
Structural Design Loads
The FAA received comments from
Airbus, ALPA, EASA, Rolls-Royce, and
TCCA requesting the FAA revise,
remove, or clarify proposed
airworthiness criteria related to
structural design loads for the Model
M001, including vibration and
buffeting, flight modes, and wing borne
vs. thrust-borne design loads.
The FAA received a comment to
modify § 23.2215(a) to cover the whole
operational envelope of the aircraft. The
FAA does not agree. The objective of
this criteria covers the structural design
envelope, which may exceed the
operational envelope requirement
recommended by the commenter. No
changes were made as a result of this
comment.
A commenter recommended the FAA
include the structural requirement for
vibration and buffeting and harmonize
with EASA’s SC–VTOL.2215(b) for
powered-lift, by adding ‘‘Vibration and
buffeting must not result in structural
damage up to dive speed, within the
limit flight envelope’’ to § 23.2215.
The FAA agrees that vibration and
buffeting must not result in structural
damage, but the FAA does not agree to
use the SC–VTOL.2215(b) language. The
FAA finds that EASA’s scope for
vibration and buffeting in SC–VTOL is
not sufficient for powered-lift. The FAA
instead moved the proposed
requirement to comply with § 23.2215 to
AM1.2215(a) and added a new
paragraph (b), which states, ‘‘There
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must be no vibration or buffeting severe
enough to result in structural damage, at
any speed up to dive speed, within the
structural design envelope, in any
configuration and power-setting.’’
Two commenters requested the FAA
clarify the transitional flight mode for
engine-driven lifting-device assembly
provisions per AM1.2225(d). The
commenters pointed out that the
structural loads requirements for this
special class of aircraft include loads
resulting from the transitional flight
phase that are not considered under
loading conditions in parts 23 and 27.
Specifically, the commenters were
concerned that propellers, when
repositioned in-flight relative to the
aircraft primary axis, may introduce
unique load cases relative to
conventional propeller loads that would
impact the static strength evaluations.
The commenters recommended the FAA
capture requirements for loads in all
phases of flight by revising
AM1.2225(d). One commenter requested
revising AM1.2225(d) to read ‘‘Enginedriven lifting-device assemblies,
considering loads resulting from flight
(including transitional flight mode) and
ground conditions, as well limit input
torque at any lifting-device rotational
speed.’’ Another commenter requested
revising AM1.2225(d) to read ‘‘Enginedriven lifting device assemblies,
considering loads resulting from flight
and ground conditions, limit input
torque at any lifting-device rotational
speed as well as propeller holding or
clocking (locking) conditions of
applicable.’’
The FAA agrees that all powered-lift
flight configurations need clarification
for the calculation of structural design
loads for transitional flight phases. The
FAA also recognizes that changes in
propeller ‘‘disk’’ orientation during
flight will affect aircraft loads resulting
from the aerodynamic influence of the
propellers on the aircraft. Similarly, the
FAA considers it likely that aircraft
aerodynamics loads will influence the
propeller aerodynamic loads. Therefore,
the FAA concluded that proposed
AM1.2200 Structural Design Envelope
should be revised instead of AM1.2225
(as suggested by the commenters) to
include, ‘‘Thrust-borne, wing-borne, and
semi-thrust-borne flight configurations,
with associated flight load envelopes.’’
The FAA added AM1.2200(g)
accordingly.
Multiple commenters asked for clarity
on the requirements in AM1.2225(d)
and whether the intent of that criteria
could be shown through means of
compliance with AM1.2225(a). The
FAA disagrees. AM1.2225(a) is specific
to loads for the engine mount, whereas
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AM1.2225(d) is specific to lifting device
assemblies.
Multiple commenters requested the
FAA provide clarification in
AM1.2200(b) with respect to
appropriate design maneuvering load
factors for powered-lift designs. The
intent of AM1.2200 is to describe the
various design envelopes that must be
considered by the applicant in the loads
analysis. No changes were made as a
result of these comments.
One commenter requested that the
FAA define the term ‘‘sufficiently’’ in
AM1.2200(a)(1) and (2). As explained in
the notice of proposed criteria, the FAA
based proposed AM1.2200 on § 23.2200,
with revisions to address the poweredlift structural design envelope. The
terms ‘‘be sufficiently greater’’ in
AM1.2200(a)(1) and ‘‘provide sufficient
margin’’ in AM1.2200(a)(2) have the
same meaning, and will be applied to
the Model M001 in the same manner, as
in § 23.2200(a)(1) and (2). No changes
were made as a result of the comment.
EASA stated that AM1.2200(e), which
proposed to require that the applicant
account for each critical altitude up to
the maximum altitude, does not
consider redistribution of loads if
deflections under load would
significantly change the distribution of
external or internal loads. EASA also
requested the FAA revise AM1.2200(e)
similar to EASA SC–VTOL.2200(e). The
FAA does not concur, as the critical
altitude and redistribution of loads
requirement in SC–VTOL.2200(e) is
already captured by AM1.2200(e) and
§ 23.2210. No changes were made as a
result of this comment.
The FAA received multiple comments
questioning the requirement to use
service history in the development of
the design load maneuvering factors in
AM1.2200(b), since the Model M001 has
no service history. One commenter
requested the FAA add specific
language to the airworthiness criteria
that points to using service history from
existing normal category aircraft. The
FAA agrees that the service history
utilized in this showing should come
from service experience from both
rotorcraft and small airplane service
history. However, the FAA disagrees
that a change to the airworthiness
criteria is necessary.
One commenter recommended the
FAA revise proposed AM1.2225 to be
more generic by specifying source of
loads for any relevant structural
components, and not only the
components specific to the Model
M001. The FAA disagrees, as these
airworthiness criteria are specific to the
applicant’s design.
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Structures
The FAA received and reviewed
comments from ASD–Europe, Airbus,
EASA, GAMA, Leonardo, Lilium,
Overair, Odys, TCCA, Volocopter, and
an anonymous commenter requesting
the FAA revise, remove, or clarify
proposed airworthiness criteria related
to aircraft structure for the Model M001.
Several commenters suggested adding
the level 4 airplane requirements for
damage tolerance in § 23.2240(b) to
AM1.2240 to incorporate damage
tolerance principles. The FAA partially
concurs with the recommendations of
the commenters and has clarified
AM1.2240(b) consistent with the FAA’s
long-standing policies regarding use of
fail-safe methodology in conjunction
with damage tolerance inspections. Failsafe methodologies, also referred to as
safety-by-design, incorporate multiload-path structure (i.e., redundant load
paths) to act as back-up structure should
any one of the original load paths (i.e.,
fail-safe structure) fail. Damage
tolerance (i.e., safety-by-inspection) is a
property of structure relating to its
ability to sustain defects safely until
those defects can be detected.
The FAA does not agree that adoption
of § 23.2240(b) is necessary or
appropriate, as this requirement is
specific to airplanes that meet the
definition in § 23.2005 for a Level 4
airplane that can carry 10–19
passengers. The § 23.2240(b)
requirement for Level 4 airplanes was
derived from § 23.574 at amendment
23–48 and excluded the option to use
fail-safe methodologies for commuter
category airplanes (Level 4). In addition,
§ 23.574(a) requires the use of damage
tolerance and allows the use of safe-life
in § 23.574(b) only when damage
tolerance is found to be impractical.
Damage tolerance is one available
option to use when complying with
AM1.2240(a), along with the options to
use safe-life and fail-safe methodologies,
provided the fail-safe option relies on
damage tolerance or safe life as
stipulated in numerous FAA policies
including AC 27–1B, ‘‘Certification of
Normal Category Rotorcraft’’; AC 23–
13A, ‘‘Fatigue, Fail-Safe, and Damage
Tolerance Evaluation of Metallic
Structure for Normal, Utility, Acrobatic,
and Commuter Category Airplanes’’;
and AC 91–82A, ‘‘Fatigue Management
Programs for In-Service Issues.’’ The
FAA notes further that the intent of
adding AM1.2240(b) to these final
criteria was to incorporate inspection
when the fail-safe method is used.
Incorporating inspections addresses
long-standing and known deficiencies
with fail-safe methodologies on all part
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23 airplanes, as clarified in the
preamble to the Notice of Proposed
Rulemaking (NPRM) for amendment 23–
64, in which the FAA identified
potential shortcomings in the ability to
detect all possible failure scenarios and
ensure that all structural failures would
be immediately obvious and corrected
before further flight. The intent of
structural durability requirements in
both §§ 23.2240(a) and 27.571 is to use
the appropriate application of safe-life
or damage tolerance principles to ensure
that fail-safe structure maintains the
required safety margins without
extended periods of operation with
reduced safety margins.
The FAA agrees with the commenters
that further clarification on the
stipulations that govern the use of failsafe methodologies should be included
in the Model M001 criteria to reiterate
the FAA’s requirements in this regard.
Consequently, the FAA has added a new
AM1.2240(b) that reflects the intent of
§ 27.571(d) together with amendment
23–64 and associated policies to
incorporate damage tolerance principles
into powered-lift. The requirements in
AM1.2240(b) will mitigate deficiencies
in the fail-safe option and will apply to
the Model M001 structure beyond those
elements specifically identified by
§ 27.571. This is consistent with
§ 21.17(b), which directs the FAA to use
the requirements from existing
airworthiness standards, as appropriate,
to determine the level of safety for the
aircraft.
Multiple commenters requested that
the FAA align AM1.2240(c) with EASA
SC–VTOL.2240(d). The FAA notes that
AM1.2240(c) is similar to SC–
VTOL.2240(d), although SC–
VTOL.2240(d) refers to ‘‘lift/thrust unit’’
instead of ‘‘engine.’’ The EASA term
‘‘lift/thrust unit’’ includes the engine
and propeller or rotor assembly. This
topic is an ongoing discussion with
foreign certification authorities. For the
Model M001, other rotating parts within
the system, except for propeller blades
or rotors, should be evaluated using
typical rotor burst methods, including
shielding where practical.
The FAA received a comment to move
AM1.2240(c) to outside of Subpart C
Structures. The FAA disagrees as
AM1.2240(c) is a requirement specific to
structural durability and is
appropriately included in AM1.2240,
which is consistent with § 23.2240. No
changes were made as a result of this
comment.
Several commenters requested the
FAA align § 23.2250(c) with the failure
criteria in EASA SC–VTOL.2250(c). SC–
VTOL.2250(c) contains a requirement
for Category Enhanced that a single
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failure must not have a catastrophic
effect upon the aircraft. The FAA’s
airworthiness criteria do not contain
requirements equivalent to EASA’s
‘‘Category Enhanced’’ requirements.
However, the changes to AM1.2240(b)
in these final criteria require inspections
capable of reliably detecting damage
before it leads to structural failure,
thereby mitigating the occurrence of
catastrophic failures. The FAA also
changed the proposed requirement to
comply with § 23.2250(c) to new
AM1.2250(c) to require the applicant to
prevent single failures from resulting in
a catastrophic effect upon the aircraft.
The FAA received a comment
requesting the airworthiness criteria
include a requirement to address
corrosion on metallic or semi-metallic
structure components resulting from
high voltage difference of electric
potential. The FAA does not concur.
AM1.2240(a) provides an appropriate
regulatory framework for addressing
corrosion, as it embodies the safety
intent of the prescriptive requirements
in pre-amendment 64 regulations
§§ 23.573 and 23.574, which directly
address corrosion, among other factors,
in both composite and metallic
structure. This framework will be
applied to the Model M001 in the same
manner as § 23.2240 for normal category
airplanes to address corrosion resulting
from any source, including high voltage
difference of electric potential. No
changes were made as a result of this
comment.
Multiple commenters requested
clarification on the lack of
environmental requirements in
§ 23.2260(e), which applies to only
thermal effects. Environmental effects
are addressed in § 23.2260(a), and as
such the FAA made no change as a
result of these comments.
Aeroelasticity & Aeromechanical
Stability
The FAA received and reviewed a
comment from Volocopter requesting
the FAA revise the proposed
requirement to comply with § 23.2245 to
provide further clarity regarding
definitions used in the requirement,
specifically whether the probabilities of
malfunctions that can affect aeroelastic
stability are aligned with those in
EASA’s SC–VTOL.2245. The FAA has
revised the proposed requirement as
new AM1.2245 to specifically require
that component and rotating surfaces be
free of any aeroelastic instability under
each appropriate speed and power
condition. Additionally, the FAA
determined that the related issue of
aeromechanical stability should
similarly be addressed but does not
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consider it to be covered under the
subject of aeroelasticity. Therefore, the
FAA created a new section AM1.2241,
‘‘Aeromechanical stability,’’
incorporating requirements from
rotorcraft airworthiness standards,
similar to ground resonance
requirements in § 27.241, to address
aeromechanical instabilities considered
possible for the Model M001 when
operating in thrust-borne and semithrust-borne flight.
Flight Controls
The FAA received and reviewed
comments from Airbus, ANAC, ASD–
Europe, EASA, GAMA, Leonardo,
Lilium, Overair, and TCCA, requesting
the FAA revise, remove, or clarify
proposed airworthiness criteria related
to flight controls for the Model M001.
The FAA received a comment stating
that 14 CFR part 23 amendment 23–64’s
requirements for flight controls should
be sufficient for the Model M001 and
the FAA should use those requirements.
The FAA disagrees. Part 23 at
amendment 23–64 did not envision the
type or complexity of the design of
powered-lift flight controls, such as
those on the Model M001. No changes
were made as a result of this comment.
The FAA received several comments
that raised concerns with the suitability
of proposed AM1.2300(b), which was
developed from part 23 requirements for
trim systems on normal category
airplanes, for fly-by-wire powered-lift
with distributed propulsion. The FAA
concurs with the comments and
modified proposed AM1.2300(b)(2) by
replacing the specific trim indications
with a requirement that the trim systems
and functions provide information
necessary for safe operation. The
specific indications listed in proposed
AM1.2300(b)(2)(i)–(b)(2)(iv), which
summarize the prescriptive indications
from 23.677(a) and ASTM F3232 section
4.4, may be used as means of
compliance with final AM1.2300(b)(2) if
they are applicable, or they may be
modified for the novel implementation
of trim functions on the Archer Model
M001.
Commenters raised concerns over the
flightcrew control margin awareness for
fly-by-wire flight control systems and
recommended including a requirement
addressing this issue. The FAA concurs
with the comments and has added
AM1.2300(a)(3) requiring the flightcrew
to be made suitably aware whenever the
means of primary flight control
approaches the limits of control
authority. For the context of this
airworthiness criteria, ‘‘suitably aware’’
indicates an appropriate balance
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between nuisance alerting and
necessary operation.
Two commenters asked for
clarification of the term ‘‘indirect flightcontrol systems’’ in AM1.2300(c). The
FAA agrees that this term caused
confusion. The FAA did not adopt this
term and instead revised AM1.2300(c)
for clarity.
Several commenters stated that
proposed AM1.2300 was overly
prescriptive because the requirements
could be better addressed in means of
compliance and could conflict with
automation in fly-by-wire flight
controls. In contrast, other commenters
stated that proposed AM1.2300 was
insufficiently prescriptive and noted
that regulations need to explicitly guide
applicants, especially for novel aircraft,
and specific requirements for awareness
of reduced flight envelopes should be
provided.
The FAA considered these comments
and revised proposed AM1.2300 to be
less prescriptive in instances where
other requirements adequately address
the same safety objective. The FAA did
not adopt the proposed requirements in
AM1.2300(c)(1), (c)(2)(i), and (c)(2)(iii)
because they were redundant with other
requirements and were unnecessarily
prescriptive. The FAA added a more
prescriptive requirement specifically for
control margin awareness in response to
these recommendations.
One commenter suggested a revision
to the phrase ‘‘the onset characteristics
of each protection feature is appropriate
for the phase of flight and type of
maneuver’’ in proposed
AM1.2300(c)(2)(i). The FAA notes there
should be no discontinuous inputs into
the flight control system from envelope
protection systems, but agrees that
abrupt inputs may be necessary in some
situations (e.g., preventing stall in
response to an atmospheric
disturbance). The FAA determined that
this requirement is adequately
addressed by AM1.2300(a)(1) and
therefore did not adopt proposed
AM1.2300(c)(2)(i).
The FAA received comments
requesting clarification as to why the
term ‘‘catastrophic’’ is not used in
proposed AM1.2300(c)(2)(iii) while the
term ‘‘hazardous’’ is used in proposed
AM1.2710(f)(3). The FAA reviewed the
comments and determined that
AM1.2300(c)(2)(iii) is redundant to
§ 23.2510, and therefore did not adopt
proposed AM1.2300(c)(2)(iii). For
clarification, the FAA notes that
AM1.2710 applies to the engines and
addresses failure effects up to the
hazardous level, whereas § 23.2510
applies to the aircraft and addresses
failure effects up to the catastrophic
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level. These safety levels are
intentionally different. No engine failure
is allowed to result in a catastrophic
aircraft event. In addition, unlike
§ 23.2510, AM1.2710 does not permit
using a probabilistic means to manage
certain single-element parts that can fail
and cause hazardous engine effects.
A commenter recommended defining
the term ‘‘simultaneous limiting event’’
in AM1.2000. The FAA notes this term
originates from unique conditions
applied to fly-by-wire systems with
envelope protection. It pertains to
scenarios where multiple envelope
limits could be exceeded. The FAA does
not consider it necessary to define this
term in AM1.2000.
The FAA received a comment on
§ 23.2305 requesting that the FAA add
a requirement for parking brakes. The
FAA disagrees. Section 23.2305(b)
requires a reliable means of stopping the
aircraft. One means to accomplish this
may include a parking brake; however,
the applicant may propose other means.
No changes were made as a result of this
comment.
criteria are applicable to this class of
vehicle or if the proposed criteria for
aerobatics should be removed. The FAA
removed the proposed requirement to
comply with § 23.2315(b) because the
Model M001 does not seek approval for
aerobatics.
The FAA received comments asking
the FAA to include the protection of
occupants in proposed AM1.2320(a)(2).
Another commenter asked for
clarification of proposed
AM1.2320(a)(2). Another commenter
asked the FAA to modify proposed
AM1.2320(a)(2) to protect the pilot,
flight controls, and propulsion electrical
power and control from propellers. The
intent of proposed AM1.2320(a)(2) (now
§ 23.2320(a)(2) in these final criteria) is
to protect the pilot and systems so the
pilot can land the aircraft in the event
of a propeller failure. Protection of the
occupants embarking and disembarking
is required by AM1.2315. Propulsion
control is required by § 23.2320(a)(2) as
a part of the flight controls on the Model
M001. No changes were made as a result
of these comments.
Occupant System Design Protection
The FAA received comments from
ALPA, EASA, GAMA, Lilium, Overair,
Rolls-Royce, and TCCA on occupant
system design protection requirements.
The FAA received comments seeking
clarification on the proposed inclusion
of the ditching exclusion in
§ 23.2315(a)(1) and a comment that this
contradicts the proposed requirement to
comply with § 23.2310 for seaplanes
and amphibians. The FAA concurs that
the language proposed caused confusion
and has revised these proposed
requirements. The FAA did not adopt
the proposed requirement to comply
with § 23.2310 as it is not applicable to
the Model M001. The FAA maintained
the scope of § 23.2315 (now AM1.2315)
specific to the ‘‘cabin configured for
takeoff or landing’’ but did not adopt the
exclusion for ditching because the
Model M001 is not seeking ditching
approval. One commenter requested
that the FAA require shrouding on
propellers as these aircraft are planned
to operate close to people or property.
The FAA does not concur with the
comment. AM1.2315(a)(1), originally
proposed as § 23.2315, requires that
passenger doors are not located where
propellers would endanger persons
using the door. Operational
requirements are also used to ensure
safety of passengers, ground crews, and
property, as required for existing
aircraft. No changes were made as a
result of the comment.
The FAA received comments
regarding aerobatics and whether such
Bird Strike
The FAA received and reviewed
comments from Airbus, Alaka1i, ALPA,
ASD–Europe, EASA, GAMA, JCAB,
Leonardo, Overair, TCCA, UKCAA,
Vertical Aerospace, and Volocopter,
requesting the FAA revise, remove, or
clarify proposed airworthiness criteria
related to bird strike requirements for
the Model M001.
Some commenters requested that the
FAA increase the bird-impact size,
while other commenters requested that
the bird mass should not be prescribed,
or a lower bird mass should be used
with considerations for multiple bird
strikes. Some commenters requested
complete removal of the requirement,
while other commenters only requested
removal of the requirement for bird
deterrence devices. Several commenters
questioned the bird mass differences
between the aircraft level requirement
in proposed AM1.2320, the propeller
requirement in § 35.36, and the bird
ingestion evaluation in AM1.2718. One
commenter requested the FAA align
bird strike requirements with those in
EASA SC–VTOL.
The FAA maintains the rationale
presented in the notice of proposed
airworthiness criteria for the proposed
level of bird strike protection for the
Model M001. The proposed
requirements were based on the
increased exposure to birds in the
environment in which the Model M001
is expected to operate, the expectation
of public safety, and the
recommendations presented in the
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Aviation Rulemaking Advisory
Committee (ARAC) Rotorcraft Bird
Strike Working Group (RBSWG) report.3
The safety level obtained with the 2.2lb bird strike requirement for transport
category rotorcraft (as established in
§ 29.631) has been demonstrated in
service to be sufficient. Similarly, the
existing bird strike requirement with a
4.0-lb bird for type certificated
propellers (established in § 35.36) has
also been demonstrated in service to be
sufficient. The bird ingestion
requirements in AM1.2718 are not
driven by either of these bird sizes.
Therefore, the proposed bird impact
protection requirement remains
unchanged and will retain the proposed
2.2-lbs at the aircraft level, while
maintaining propeller requirements at
4.0-lbs in § 35.36.
The FAA also considered the
comments received on the bird deterrent
system requirement in proposed
AM1.2320(b), and the FAA concurs
with not adopting this proposal.
Although the FAA is aware of some
research supporting the use of such
devices, the FAA agrees the data is
insufficient to mandate such a system at
this time. The FAA encourages
applicants such as Archer to consider
voluntary implementation of these
systems or similar bird deterrence
mitigations, as good design practice.
The FAA also received comments that
questioned whether the bird strike
requirement should be listed under
proposed AM1.2320, ‘‘Occupant
Physical Environment,’’ since as
written, it applies to more than just the
occupant physical environment. The
FAA agrees with these comments. The
bird strike requirement placed in
proposed AM1.2320 was intended and
described in the notice as an aircraftlevel requirement. Therefore, the FAA
did not adopt proposed AM1.2320(b)
and instead placed some of the
requirements from proposed
AM1.2320(b) into a new AM1.2311,
‘‘Bird Strike’’ in Subpart D, ‘‘Design and
Construction,’’ to reinforce its intent as
a general, aircraft-level requirement.
Lastly, several commenters expressed
concern with flocking bird strikes that
could affect multiple engines at the
same time and recommended this be
addressed by the ingestion requirements
in AM1.2718(a). The FAA notes that the
airworthiness criteria in Subpart H
apply to each single engine used in the
aircraft distributed propulsion system.
3 ARAC RBSWG Report, Rev. B, May 8, 2019,
page 15, Section ‘‘Bird Mass’’ (ARAC RBSWG
Report), https://www.faa.gov/regulations_policies/
rulemaking/committees/documents/media/
ARAC%20RBSWG%20Final
%20Report%20Rev.%20B.pdf.
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The requirements in AM1.2718(a)
address ingestion from likely sources
such as foreign objects, birds, ice, and
hail, and are intended to capture engine
effects from any ingestion source
determined to be applicable to the
Archer electric engine design. Common
cause effects across multiple engines
will be addressed under the applicable
aircraft-level requirements, including
§ 23.2510, so no change to the engine
airworthiness criteria is necessary.
Fire and High Energy Protection
The FAA received and reviewed
comments from Airbus, EASA, GAMA,
JCAB, Lilium, Odys, Overair, TCCA, and
Volocopter requesting that the FAA
revise, remove, or clarify proposed
airworthiness criteria related to fire and
high energy protection on the Model
M001.
Several commenters recommended
the FAA revise §§ 23.2325 and 23.2270
to protect against fires in baggage and
cargo compartments propagating and
creating an unsafe condition. The
commenters suggested incorporating
requirements similar to those in EASA
SC–VTOL.2270, and further
recommended clarifying proposed
§ 23.2325 by removing the references to
part 23 airplane certification levels.
The FAA agrees with the need to
mitigate the risk of fires in baggage and
cargo compartments, commensurate
with the intended level of safety for the
Model M001. The FAA reviewed the
baggage and cargo compartment fire
protection requirements in parts 23 and
27, the intended operational uses of the
Model M001, and the EASA SC–VTOL
requirements. The proposed
airworthiness criteria did not require
the design to alert the pilot of a fire in
a baggage or cargo compartment, or
require these compartments be
constructed of or lined with fire
resistant materials to protect the aircraft
and occupants if the pilot was unaware
of a baggage or cargo compartment fire.
However, part 27 contains requirements
to protect rotorcraft occupants from the
risk of fire in a baggage compartment
through the use of flame and fire
resistant materials in its construction.
The FAA revised proposed § 23.2325
(now AM1.2325) by removing the part
23 airplane certification levels. The
FAA also added AM1.2325(e) requiring
that the Model M001 baggage and cargo
compartments be constructed of or lined
with fire resistant materials, similar to
§ 27.855(a)(2), or be equipped with a fire
or smoke detection system to allow the
pilot to take immediate action to land,
or be located where a fire would be
visible to the pilots and accessible for
the manual extinguishing of a fire,
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which adopts some elements of SC–
VTOL.2270.
A commenter recommended the FAA
revise proposed § 23.2325 to be more
generic by specifying performancebased safety objectives. The FAA does
not agree, as the revisions to proposed
§ 23.2325 (now AM1.2325) discussed
previously are specific to the Model
M001.
The FAA received comments
recommending retaining the language in
§ 23.2330 of ‘‘designated fire zone’’ in
lieu of the proposed AM1.2330 ‘‘fire
zone.’’ The term ‘‘fire zone’’ includes
designated fire zones and new fire zones
developed to address fire threats from
new technologies. Much of existing
guidance is defined for designated fire
zones, which assume a fire involving
kerosene or aviation gasoline. Other
terms will be determined by the
applicant, including designated fire
zones, to distinguish between different
types of fire zones and the fire threat
that exists in those zones. The
difference in language does not impose
requirements beyond the intent of part
23, and also allows new fire zones to be
established for aircraft using nonconventional propulsion and energy
supply. No changes were made as a
result of these comments.
The FAA received a comment to align
the language in AM1.2330(a) and
AM1.2330(b) (‘‘fire zone’’) with the
language in SC–VTOL.2330
(‘‘designated fire zone’’). As discussed
above, the FAA has moved away from
using the term ‘‘designated fire zone.’’
EASA SC–VTOL.2330(a) is broader than
AM1.2330(a) and includes additional
components by applying to ‘‘flight
critical systems’’ instead of only ‘‘flight
controls.’’ Although AM1.2330 is not as
broad as EASA SC–VTOL.2330(a) as far
as the scope of components, it is broader
with respect to the types of fire zones
that those components must address, by
using the term ‘‘fire zone’’ instead of
‘‘designated fire zone.’’ Protection of
flight critical systems other than flight
controls and ensuring CSFL after a fire
or release of stored energy are addressed
in AM1.2440 and § 23.2510.
The FAA received multiple comments
to add survivable emergency landing
fire protection requirements to
§ 23.2325. The FAA notes that such
conditions are already covered by
AM1.2430(a)(6), which states that each
energy system must be ‘‘. . . designed
to retain energy under all likely
operating conditions and to minimize
hazards to occupants and first
responders following an emergency
landing or otherwise survivable impact
(crash landing).’’ No changes are
necessary as a result of these comments.
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The FAA received a comment to add
a requirement to AM1.2335 to minimize
the risk of electrical shock to the crew,
passengers, and service and
maintenance personnel, similar to the
requirement in § 27.610(d)(2). This
concern is adequately addressed by
proposed AM1.2335(b), which requires
the appropriate protection against
hazardous effects caused by
accumulation of electrostatic charge. No
changes were made as a result of this
comment.
The FAA also received a comment to
revise AM1.2335(b) to require
protection against catastrophic and
hazardous effects. The proposed
airworthiness criteria state that the
aircraft must be protected from
hazardous effects, which represent the
minimum hazard level that must be
addressed; by definition, this requires
that catastrophic effects must also be
addressed. No changes are necessary as
a result of this comment.
The FAA received comments
questioning proposed AM1.2440 in lieu
of requiring compliance with § 23.2440
for powerplant fire protection.
AM1.2440 is more performance-based,
allowing for all powerplant related fire
protection concerns to be covered by a
singular airworthiness criteria. No
changes are necessary as a result of this
comment. The FAA received comments
recommending replacing the term
‘‘powerplant system’’ in AM1.2440 with
‘‘powerplant’’ or ‘‘powerplant
installation.’’ The FAA does not concur
as the proposed terminology is
consistent with § 23.2410. No changes
were made as a result of these
comments.
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Propulsion Safety and Integration
The FAA received comments from
Airbus, ASD-Europe, EASA, GAMA,
Leonardo, Lilium, Odys, Overair, TCCA,
Rolls-Royce, and Volocopter requesting
that the FAA revise, remove, or clarify
the proposed airworthiness criteria
related to propulsion safety and
integration on the Model M001.
Proposed AM1.2405(d) specifies
‘‘extremely remote’’ as an acceptable
probability of failure for power or thrust
control systems, assuming manual
backup capability. Several commenters
stated that reliance on manual backup
control of power or thrust on distributed
propulsion powered-lift is unlikely to be
acceptably achievable to ensure CSFL,
and that failure of the propulsion
control system is potentially
catastrophic. Commenters also stated
that specifying the power or thrust
control system failure probability as
extremely remote may be inconsistent
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with the extremely improbable
requirement in AM1.2135.
The FAA agrees the airworthiness
criteria should not specify an acceptable
failure probability for power or thrust
controls systems on a distributed
propulsion powered-lift. Additionally,
the FAA agrees that control of
distributed propulsion powered-lift,
using manual control of individual
engines and propellers, should not be
assumed. The FAA revised AM1.2405
by not adopting proposed paragraph (d).
The appropriate hazard classification
and failure probability for power or
thrust control systems will be
determined using the aircraft-level
system safety process in § 23.2510, as
well as AM1.2135, if controllability is
affected.
The FAA received a comment that
AM1.2405(b) and § 23.2410(a)
contradict one another, with the
suggestion to remove the phrase ‘‘if
continued safe flight and landing cannot
be ensured, the hazard has been
minimized’’ from § 23.2410(a). The FAA
disagrees. AM1.2405 establishes the
safety objective for power or thrust
control systems, whereas § 23.2410 is
applicable to all powerplant systems
and permits minimization of the hazard
in limited cases. No changes were made
as a result of this comment.
Multiple commenters recommended
the FAA replace proposed AM1.2405
(power or thrust control systems) and
AM1.2425 (powerplant operational
characteristics) with a requirement to
comply with §§ 23.2405 (automatic
power or thrust control systems) and
23.2420 (reversing systems), or
otherwise address those systems under
the safety analysis requirements of
§ 23.2510. Commenters also
recommended the airworthiness criteria
be revised to allow the propulsioncontrol system to be evaluated along
with the flight control system within the
aircraft-level safety analyses required by
§ 23.2510. The FAA does not agree with
these recommendations and notes that
§§ 23.2405 and 23.2420 are not limited
to functions defined in former §§ 23.904
and 23.933, as discussed in the
preamble to part 23 amendment 23–64.4
As noted previously, the FAA agrees
that for the Model M001, the engines
and propellers should be considered
part of the flight control system, to
include at a minimum all equipment
and systems used for control of pitch,
roll, yaw, and vertical motion.
Furthermore, the subsystem analysis
required by AM1.2405 for the engine
power or thrust control system does not
relieve the applicant from aircraft-level
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requirements such as AM1.2300,
§ 23.2500, or § 23.2510 when
incorporated into a system such as the
flight control system. Conversely,
specific subsystem requirements, such
as AM1.2405, are not imposed on other
subsystems that make up a higher-level
system simply because they become part
of a higher-level system. The FAA did
not change the proposed criteria as a
result of these comments; however, as
noted previously, references to the
‘‘reverser system’’ in proposed
AM1.2405 have not been adopted
because that system is not applicable to
the Model M001.
Multiple commenters requested the
FAA consider modifying AM1.2425(b),
‘‘Powerplant Operational
Characteristics,’’ to include wording
from SC–VTOL.2425(b) that would only
require inflight engine shutdown and
restart capability if the safety benefits
outweigh the hazards. Another
commenter requested clarity on
AM1.2425, which requires a means for
shutdown and restart of the powerplant
within an established operational
envelope. It does not prohibit
procedures or control logic that would
restrict engine restart under certain
conditions. The FAA disagrees with
modifying the criteria. The FAA will
address the requirements of appropriate
shutdown and restart procedures
through the aircraft flight manual
limitations and operating procedures.
No changes were made as a result of
these comments.
One commenter suggested the FAA
change AM1.2430(a)(1) to include
‘‘control and management systems’’
along with energy storage and supply
systems. The FAA agrees that battery
control and management systems are
covered by AM1.2430(a)(1) in addition
to § 23.2525, but does not consider a
change necessary as the FAA considers
the term ‘‘energy storage and supply
systems’’ to include battery control and
management systems. The FAA received
another comment requesting to remove
§ 23.2525(b) as it was duplicative to
AM1.2340(a)(1). The FAA does not
agree with this request and made no
changes from the comment as § 23.2525
addresses required power for intended
operations for all aircraft systems that
use the electrical storage system,
whereas AM1.2430(a)(1) contains
propulsion criteria that ensures the
independence between multiple
electrical storage systems providing
electrical power to the propulsion
system.
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Commenters requested the FAA
clarify ‘‘where the exposure to lightning
is likely’’ in AM1.2430(a)(2), which they
believe could be interpreted in different
ways. One interpretation suggested by
commenters is to consider ‘‘likely’’ as it
applies to areas of the aircraft where
lightning may strike, while another
interpretation is in reference to
operating environments where lightning
is likely. The FAA agrees with this
concern and has revised the
airworthiness criteria by removing the
phrase ‘‘where the exposure to lightning
is likely.’’ The FAA notes that
AM1.2430(a)(2) and § 35.38 assume the
aircraft will be exposed to lightning
regardless of any environmental
operating limitations and require
protection of the energy system from
catastrophic events. The applicant will
show compliance with AM1.2430(a)(2)
for the Model M001 consistent with
other type certificated products by
identifying areas of the powered-lift
where direct attachment of lightning is
‘‘likely,’’ and evaluating the resulting
effects.
The FAA received a comment asking
the FAA to consider the failure due to
overload of the landing system in
AM1.2430(a)(6). The Model M001 is not
required to address specific failures due
to overload of the landing system since
its landing system is not located near its
energy storage systems. No changes
were made as a result of the comment.
The FAA received a comment
requesting that airworthiness criteria be
added to protect occupants from
possible hazards from the energy
systems. The FAA notes that proposed
AM1.2430(a)(6), as written, covers this
and therefore did not make changes as
a result of this comment.
The FAA also received a comment
recommending that AM1.2430(a)(6) be
expanded to include minimizing
hazards to emergency service
responders in addition to occupants.
The FAA concurs with this suggestion
and adds first responders to the
airworthiness criteria.
Commenters requested the FAA
explain the reservation of proposed
AM1.2430(a)(7) and AM1.2430(c)(2). A
commenter also recommended the FAA
adopt EASA SC–VTOL.2430(a)(7) and
add it as AM1.2430(a)(7) to ensure
appropriate power quality within the
energy system. The FAA did not
incorporate the requirements from
23.2430(a)(7), which are similar to the
requirements from EASA SC–
VTOL.2430(a)(7), or (c)(2) into the
Model M001 proposed criteria, and
instead listed them as ‘‘Reserved,’’
because they cover physical
contamination of stored energy. Stored
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electrical energy is not susceptible to
physical contamination in the way that
convention fuel is. Damaged or failed
electrical storage and distribution
systems may prevent delivery of stored
electrical energy to an intended load,
which is a different condition than
contaminated energy. The FAA notes
these concerns are covered by
uninterrupted energy supply and
fluctuation requirements under
AM1.2430(a)(4). To avoid confusion, the
FAA did not adopt the proposal to
‘‘reserve’’ paragraphs AM1.2430(a)(7)
and (c)(2) and renumbered (c)(3)
accordingly.
The FAA received a comment that
likely hazards for energy systems are not
limited to temperature influences as
mentioned in AM1.2430(b)(2). The FAA
agrees and did not adopt the qualifier
‘‘due to unintended temperature
influences’’ in these final airworthiness
criteria.
Several commenters suggested
clarification on the application of
system safety requirements, propulsion
requirements, and flight control system
requirements due to the integration of
these functions on the aircraft. The
commenters questioned whether power
or thrust control system requirements
need to be applied to flight control
systems or if flight control system
requirements need to be applied to
power or thrust control systems. The
FAA concurs with the commenters’
request to consider the engines and
propellers as part of the flight control
system. The flight control system
includes, at a minimum, all equipment
and systems used for control of pitch,
roll, yaw, and vertical motion. The FAA
notes that the subsystem analysis
required by AM1.2405 for the engine
power or thrust control system does not
relieve the applicant from higher-level
requirements such as those in
AM1.2300, § 23.2500, or § 23.2510,
when engine or thrust control systems
are incorporated into a higher-level
system such as the flight control system.
Conversely, specific subsystem
requirements such as AM1.2405 would
not be imposed on other subsystems
that make up a higher-level system
simply because they become part of that
higher-level system. The safety
requirements in § 23.2510 apply at the
aircraft level to the integrated functions
of all systems on the aircraft, in addition
to specific system requirements such as
AM1.2300 and AM1.2405.
Several commenters expressed
concern regarding the appropriateness
of the system-level safety objectives in
proposed AM1.2405 and § 23.2425 for
such highly integrated systems. The
commenters suggested AM1.2405 and
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AM1.2425 are not necessary, since
compliance with § 23.2510 can require
the applicant to define both system and
aircraft level safety objectives.
The FAA recognizes there may be
inconsistencies between safety
objectives required at the powerplant
installation level and those at the
aircraft level, but notes this is the case
for type certificated airplanes and
rotorcraft. Existing powerplant rules
define a minimum level of safety that
permits certification of a broad range of
products for single and multi-engine
aircraft. One common requirement for
powerplant installations has been the
‘‘no single failure’’ concept, which is
practically applied given the number of
engines installed. This concept remains
critical even for highly integrated and
distributed powerplant systems. Aircraft
level safety objectives may not drive the
level of safety typically provided in a
powerplant installation, such as
isolation between all engines on a multiengine aircraft with more than two
engines, so the powerplant requirements
establish a minimum safety objective
that may not always align with those at
the aircraft level. As powered-lift and
distributed propulsion systems evolve,
there may be less need to capture
powerplant installation unique safety
requirements. Until then, the FAA will
use AM1.2405 to capture those
requirements for the Model M001 and
ensure the powerplant installation level
of safety is appropriate regardless of the
aircraft level safety objectives.
Multiple commenters requested
clarification regarding the definition of
‘‘energy’’ and the instances in the
criteria where liquid fuel is still
relevant, despite the consideration of
electric propulsion systems. The term
‘‘fuel’’ is used in part 23 and includes
any form of energy used by an engine
or powerplant installation such as
provided by carbon-based fuels or
electrical potential.5 The FAA
recognizes that using the term ‘‘fuel’’
instead of ‘‘energy’’ has implied the
criteria are limited to non-fossil-fuelbased propulsion systems and is
inconsistent with language used by
other airworthiness authorities. As such,
the FAA has replaced the term ‘‘fuel’’
with ‘‘energy’’ throughout these Model
M001 airworthiness criteria. The FAA
notes that ‘‘energy’’ includes any form
of energy, including carbon-based fuels,
electrical potential, and other means of
energy storage or power generation for
propulsion.
Several commenters requested that
the FAA revise proposed AM1.2400(b)
to clarify that the Model M001 engines
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and propellers will not be individually
issued type certificates, but rather
approved under the aircraft’s type
certificate, and as such, any
requirements mentioning the ‘‘type
certificate’’ should be excluded. The
FAA agrees and has revised
AM1.2400(b) to remove the requirement
that each engine and propeller installed
on the Model M001 have a type
certificate.
The FAA received a comment to
distinguish between airplane and engine
hazards in AM1.2000(e). The
requirement in AM1.2400(e) addresses
powerplant components at the aircraft
level. Engines are one of many
powerplant components installed at the
aircraft level, each of which must meet
any limitations or installation
instruction provided with that
component or be shown to not to create
a hazard. Engine specific hazards for the
Model M001 are found in subpart H of
the airworthiness criteria. The FAA
disagrees that the distinction requested
by the commenter is necessary, and no
changes were made as a result of this
comment.
The FAA received comments
requesting the FAA either remove
§ 23.2525(c) and modify AM1.2430(a)(3)
to explicitly include energy storage
systems, or revise § 23.2525(c) to
remove the primary source failure
consideration. The FAA disagrees.
Section 23.2525 addresses required
power considering the failures and
malfunctions of the primary source at
the aircraft level, whereas the
requirements in AM1.2430(a)(3) are
specific to energy systems used for
propulsion. No changes were made as a
result of these comments.
System Safety
The FAA received and reviewed
comments from ASD-Europe, Airbus,
ALPA, EASA, Leonardo, Lilium, Odys,
Vertical Aerospace, Rolls-Royce, TCCA,
Volocopter, an individual commenter,
and an anonymous commenter,
requesting the FAA revise, remove, or
clarify proposed airworthiness criteria
related to system safety and
cybersecurity requirements for the
Model M001.
Several commenters cited differences
between EASA’s SC–VTOL and the
proposed FAA airworthiness criteria for
the Model M001 with regard to EASA’s
creation of a ‘‘Category Enhanced’’ set of
requirements. EASA included a
structural requirement in SC–
VTOL.2250, ‘‘Design and construction
principles,’’ that for Category Enhanced
a single failure must not have a
catastrophic effect upon the aircraft. The
FAA acknowledges that the
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airworthiness criteria for the Model
M001 as a special class aircraft differ
from the requirements in EASA’s SC–
VTOL, which is a set of generalized
requirements intended to cover a class
of aircraft. The FAA’s long-standing
technical practice manages risk due to
structural failures through the use of
critical or life-limited parts, which
mitigates any need to address potential
catastrophic structural failure modes
under the system safety requirements of
§ 23.2510. While this practice differs
from that of EASA’s approach, the FAA
finds both approaches comparable and
acceptable for risk mitigation. As
discussed previously, the FAA revised
proposed § 23.2250(c) (now
AM1.2250(c)) to add a requirement that
single failures must not result in a
catastrophic effect upon the aircraft.
Several commenters identified that
these criteria do not include specific
failure condition probability targets or
required development assurance level
criteria and requested that they be
included with appropriate rationale.
The FAA does not agree, as existing
aircraft airworthiness standards (parts
23, 25, 27, and 29) also do not prescribe
specific failure condition probability
targets or development assurance level
criteria. This guidance may be found in
advisory circulars or industry consensus
standards, which provide one means,
but not the only means, for showing
compliance with the regulatory
requirements. These means will likely
need to be modified to consider
powered-lift designs such as the Model
M001.
One commenter recommended the
FAA revise the proposed requirement to
comply with § 23.2510 to include a
clarification on the applicability of the
standard, as it pertains to systems and
equipment installed in the aircraft and
how it relates to other requirements
contained in other sections of the
airworthiness standards. The FAA
disagrees. The FAA proposed that the
Model M001 comply with § 23.2510
without modification because the FAA
intentionally developed that rule as a
regulation of general requirements that
do not supersede any requirements
contained in other part 23 sections. The
FAA intends the same application for
the Model M001.
Several commenters expressed
concern over the absence of a ‘‘no single
failure’’ catastrophic failure condition
criteria in these airworthiness criteria,
citing its inclusion in EASA SC–
VTOL.2510(a)(1). The FAA does not
agree that a specific requirement
prohibiting catastrophic single failures
is necessary in the airworthiness
criteria. Existing parts 23, 25, 27, and 29
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airworthiness standards do not contain
a ‘‘no single failure’’ requirement for
catastrophic failure conditions, and the
FAA considers these longstanding
existing airworthiness standards
acceptable. Although preventing ‘‘single
failures’’ is addressed in FAA guidance
material (e.g., Advisory Circulars
25.1309–1A and Advisory Circular 27–
1B), it is one means, but not the only
means, for showing compliance with the
regulatory requirements. The FAA
intends the same application for the
Model M001.
Several commenters recommended
the FAA clarify requirements for
addressing cybersecurity. The FAA
acknowledges that these aircraft involve
many new technologies which are
highly integrated, and any cybersecurity
vulnerabilities must be appropriately
assessed and addressed. The FAA is
addressing cybersecurity through
AM1.1529 and § 23.2500, § 23.2505, and
§ 23.2510. No changes were made as a
result of these comments.
Lightning Protection
The FAA received and reviewed
comments from EASA, GAMA, Lilium,
Overair, and TCCA requesting the FAA
revise, remove, or clarify proposed
airworthiness criteria intended to
address hazards that may result from a
lightning attachment on the Model
M001. These requirements include
consideration for lightning common
cause effects due to the potential for
simultaneously affecting multiple
systems. The proposed airworthiness
criteria considered inadvertent exposure
to lightning producing environments,
including flight into clouds, as well as
cold or icy weather conditions. The
FAA determined that the highly
integrated systems of the Model M001
aircraft require lightning protection.
One commenter requested the FAA
clarify why the lightning indirect effects
requirements are not applicable to
systems with major failure conditions.
The FAA notes that the lightning
requirements are intended to be
applicable to systems with major failure
conditions for aircraft approved for IFR
operations. For aircraft approved for IFR
operations, proposed AM1.2515(b) is
applicable to systems with hazardous or
major failure conditions, similar to
§ 27.1316(b).
Multiple commenters recommended
the FAA revert proposed AM1.2515 to
§ 23.2515 to limit the applicability of
lightning requirements to aircraft
approved for IFR operations that cannot
show exposure to lightning is unlikely.
The Model M001 incorporates systems
that are critical in VFR and IFR
operations that require protection
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against indirect effects of a lightning
strike. A lightning attachment may
occur during flight, when operating
through or in the vicinity of lightning
producing environments. Aircraft
operating in instrument meteorological
conditions (IMC) may encounter
lightning, and aircraft operating in day
or night visual meteorological
conditions may inadvertently encounter
lightning producing environments such
as flight into clouds and freezing or icy
weather conditions. Systems that
perform functions essential to CSFL
must demonstrate immunity to lightning
for all operations to achieve the
intended safety objectives for
catastrophic failure conditions. The
FAA finds the requirements in
AM1.2515 to be appropriate for the
systems on the Model M001 and made
no changes as a result of these
comments.
The FAA received a comment asking
for clarification of AM1.2515(a)(2)
stating that it could be incorrectly
interpreted as the system could be
allowed to fail when exposed to
lightning without recovery after
exposure. The FAA does not agree that
AM1.2515(a)(2) may be misinterpreted.
Demonstration of lightning immunity is
required for systems with catastrophic
failure conditions. The exception for
recovery conflicts in AM1.2515(a)(2) is
based on aircraft operational or
functional requirements independent of
lightning exposure. The expectation is
that a system recovers normal operation
of a function without impact to safety of
flight by design. No changes were made
as a result of this comment.
Multiple commenters recommended
the FAA consider whether systems with
hazardous and major failure conditions
meet lightning requirements for aircraft
not approved for IFR operations. The
FAA notes that aircraft not approved for
IFR operations are restricted from flight
into IMC and must use outside visual
references. An aircraft operating in IMC
may encounter lightning producing
environments, a hazard which requires
more stringent requirements than
aircraft certified exclusively for VFR
operations. Limiting AM1.2515(b) to IFR
operations therefore maintains the level
of safety intended for protection against
lightning threats. Section AM1.2515(b)
is applicable to IFR operations and
systems with hazardous (level B) or
major (level C) failure conditions.
Section AM1.2515(a) is applicable to all
operations and systems with
catastrophic failure conditions. This
approach achieves the intended safety
objectives.
Commenters recommended deleting
the word ‘‘significantly’’ from the text of
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AM1.2515(b) so that the requirement is
clearly identified as applicable to
electrical and electronic systems with
hazardous and major failure conditions.
The FAA concurs since AM1.2515(b) is
applicable to IFR operations and
systems with hazardous or major failure
conditions. The FAA did not adopt the
term ‘‘significantly’’ from proposed
AM1.2515(b) to ensure both major and
hazardous failure conditions are
appropriately assessed.
HIRF
The FAA received and reviewed
comments from EASA, Overair, and
TCCA requesting the FAA revise,
remove, and clarify proposed
airworthiness criteria related to HIRF
exposure.
Commenters requested consideration
for HIRF common cause effects due to
the potential of affecting multiple
systems simultaneously, since radio
frequency transmitters are continuously
evolving, and future spectrum
expansions are anticipated. The FAA
agrees that the HIRF environment and
sources are unpredictable and that the
aircraft and highly integrated systems
require robust HIRF protection, but
considers the proposed requirements
adequate to address this concern.
One commenter requested the FAA
clarify why operation under IFR is
considered to relax the HIRF
requirements, but not the lightning
criteria. Another commenter requested
the FAA clarify why the HIRF
requirements are not applicable to
systems with major failure conditions.
Several commenters also requested the
FAA remove the limitation that
§ 23.2520(b) be only applicable for
aircraft approved for IFR operations,
similar to SC–VTOL.2520(b).
The FAA notes that proposed
AM1.2515 and AM1.2420 provide
consistent requirements for the
protection of electrical and electronic
systems from the effects of lightning and
HIRF, respectively. The FAA does not
concur that the HIRF requirements are
relaxed for IFR. The FAA changed the
proposed requirement to comply with
§ 23.2520(a) and (b) to new AM1.2520,
to remove the qualifier ‘‘significantly’’
from § 23.2520(b). AM1.2520(a) is
applicable for all operations and
systems with catastrophic failure
conditions, aligned with AM1.2515(a).
Limiting AM1.2520(b) to IFR operations
maintains an acceptable level of safety,
as AM1.2520(b) is intended to be
applicable to systems with hazardous or
major failure conditions. This also
aligns with similar requirements in
AM1.2515(b) for lightning. The FAA did
not adopt the term ‘‘significantly’’ from
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proposed AM1.2420(b), similar to
AM1.2515(b), to ensure that major and
hazardous failure conditions are
appropriately assessed for HIRF as well
as for lightning. This approach achieves
the intended safety objectives and aligns
the airworthiness criteria with the
appropriate level of safety intended by
utilizing appropriate standards from
both parts 23 and 27, revised to be
appropriate for the Model M001.
Flightcrew Interface
The FAA received and reviewed
comments from ALPA, ANAC, EASA,
GAMA, Lilium, Odys, Overair, TCCA,
and an anonymous commenter
requesting the FAA revise, remove, or
clarify proposed airworthiness criteria
related to flightcrew interface
requirements on the Model M001.
The FAA received comments
requesting that the FAA replace the
language in AM1.2600(a) and (b) with
the language in § 23.2600(a) and (b). The
Model M001 is capable of using one or
more sources of lift to perform a
particular phase of flight. Therefore,
using the unchanged wording from
§ 23.2600(a) is not sufficient and does
not include hover. AM1.2000 incudes
definitions for ‘‘sources of lift’’ and
‘‘phases of flight,’’ and those defined
terms were used in proposed
AM1.2600(a). The FAA included
‘‘without excessive concentration, skill,
alertness, or fatigue’’ in proposed
AM1.2600(b) to address the human
factors elements used to control the
aircraft. The Model M001 includes
increased levels of automation and
technology that may impact pilot
concentration, alertness, and fatigue, so
the inclusion of ‘‘without excessive
concentration, skill, alertness, or
fatigue’’ language is necessary. No
changes were made as a result of these
comments.
The FAA also received a comment
requesting clarification between human
factor differences in AM1.2135(a) and
AM1.2600(a). The same commenter
suggested revising AM1.2160(a).
AM1.2135(a) describes human factors
requirements as they relate to
controllability of the aircraft while
AM1.2160(a) focuses on the human
factors in the context of the flightcrew
interface. No changes were made as a
result of these comments.
The FAA received a comment to
restructure the header paragraph of
AM1.2620 such that the manufacturer
must present pertinent information for
the aircraft for all possible
configurations of thrust or flight. The
FAA disagrees as the requirement is
applicable to the overall aircraft and
must contain information concerning
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aircraft configurations as necessary for
defining the required information in
AM1.2620. No change is necessary as a
result of this comment.
One commenter requested
clarification on procedures for the
flightcrew following an abnormal
battery anomaly. The FAA notes that
AM1.2620(a)(5) addresses this concern
by requiring information necessary for
safe operation because of design,
operating, or handling characteristics to
be specified in the Airplane Flight
Manual, which provides procedural
guidance for flightcrew. Procedures
following an abnormal battery anomaly
are necessary for safe operation. No
changes were made as a result of this
comment.
One commenter requested that the
FAA include AM1.2620(a)(5) as
information that must be approved by
the FAA. The FAA disagrees, as this
requirement is consistent with the
existing airworthiness standards for
normal category aircraft. No changes
were made as a result of this comment.
One commenter requested
clarification on whether the
requirements in proposed AM1.1529
(ICA) and AM1.2615 (flight, navigation,
and powerplant instruments) would
also address EASA SC–VTOL.2445, Lift/
thrust system installation information.
Although the Model M001
airworthiness criteria do not contain a
requirement that directly aligns with
EASA’s SC–VTOL.2445, the commenter
is correct that AM1.1529 and AM1.2615
address the lift/thrust installation
requirements in EASA SC VTOL.2445.
In addition, the lift/thrust installation
requirements in EASA SC–VTOL.2445
would be addressed for the Model M001
by the requirements in §§ 23.2605 and
23.2610. The FAA received multiple
comments to modify § 23.2605 to add a
requirement that information related to
safety equipment must be easily
identifiable and its method of operation
must be clearly marked, as specified in
SC–VTOL.2605(d). The language
requested by the commenters is already
required by § 23.2535 and therefore no
changes are necessary as a result of
these comments.
One commenter requested the FAA
revise proposed AM1.2615(b)(2) to
delete criteria for single failure and
probability. The FAA does not agree and
notes that this requirement is essential
for CSFL after probable failures, both
singular and in combination.
Electric Engines
The FAA received and reviewed
comments from Airbus, ANAC, EASA,
GAMA, JCAB, Lilium, Odys, Overair,
Rolls-Royce, TCCA, Vertical Aerospace,
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and Volocopter requesting the FAA
revise, remove, or clarify proposed
airworthiness criteria related to electric
engines for the Model M001.
One commenter recommended
replacing the phrase ‘‘intended aircraft
application’’ throughout subpart H with
language specific to the Model M001
design. Another commenter
recommended replacing ‘‘declared
environmental limits’’ with ‘‘aircraft
environmental and operating
limitations’’ throughout subpart H. The
FAA does not agree that more specific
language is necessary, as ‘‘intended
aircraft application’’ and ‘‘declared
environmental limits’’ are sufficient to
meet the electric engine certification
requirements. No changes were made as
a result of these comments.
The FAA received comments
recommending the removal of § 33.5(a),
(b), and (c) and § 33.29 from the engine
requirements in Subpart H. One
commenter stated these requirements
should not be imposed for an engine
that is not being type certificated as an
independent product, as is the case for
the Model M001. This commenter also
stated the engines for the Model M001
are being certified under the umbrella of
the aircraft type certificate; as a result,
the installation and operating
instructions will already be part of the
type design data package at the aircraft
level. Other commenters stated that no
additional burden from individual
‘‘engine-only’’ requirements for data
sheet content is necessary, from
§ 33.5(a), (b), and (c), AM1.2702,
AM1.2706, AM1.2710(j)(2),
AM1.2718(c) and (d), AM1.2719(b) and
(e), and AM1.2733(d)(2). The FAA
recognizes the engines will be approved
with the Model M001 aircraft, but
instructions for installing and operating
the engines are required, as well as
other engine airframe interfaces such as
instruments, connections, sensors, etc.,
whether the engines are approved with
the aircraft or certificated under their
own type certificate. The FAA made no
changes in response to these
recommendations.
The FAA received comments on the
applicability of subsystems equipment
installed in an electric hybrid
propulsion system (EHPS), as referenced
in EASA Special Condition E–19
EHPS.330. The FAA acknowledges
these comments but notes that they are
not applicable to the Model M001, since
the Archer engine architecture does not
include the electric hybrid propulsions
systems associated with E–19 EHPS.330.
One commenter questioned whether
the requirements of EASA Special
Condition E–19 EHPS.80, which
accounts for the complete inability to
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isolate components that could cause a
hazard to aircraft, should be added to
the airworthiness criteria for the Model
M001. The FAA does not agree, as the
requirement to isolate components that
could cause a hazard to the aircraft is in
EHPS.350(d), EHPS Control System, not
in EHPS.80. The requirement in
EHPS.350 raised by the commenter is
addressed by AM1.2710 Engine Control
Systems, AM1.2717 Safety Analysis,
and AM1.2733 Engine Electrical
Systems. Since the Archer M001 is a
special class aircraft and the engines
will be approved with the aircraft, the
means by which components prevent a
hazard from developing may be
implemented either at the engine-level
or at the aircraft-level. No changes were
made as a result of these comments.
Another commenter noted the
proposed requirement to comply with
§ 33.75(e)(1) includes a reference to
§ 33.4 (ICA), although the proposed
airworthiness criteria do not include a
requirement to comply with § 33.4. The
commenter recommended either
removing the reference to § 33.4 or
adding a reference to Appendix 1,
AAM1.2701, A33.2, A33.3, and A33.4.
The FAA agrees with the comment. The
FAA proposed AM1.2717 to include
those safety analysis standards from
§ 33.75 that could not be required
directly for the Model M001 without
modification. Proposed AM1.2717(c)
contained requirements for how the
applicant must comply with § 33.75(e).
The FAA has modified proposed
AM1.2717(c) to reference the ICA in
AM1.1529 for compliance with
§ 33.75(e)(1). During the review of this
comment, it was determined that
§ 33.75(a)(1) should be included in
AM1.2717(a) and the applicability of
AM1.2717(b) should be clarified using
information from the existing standard
§ 33.75(c). The FAA has revised
AM1.2717 accordingly.
The FAA received a comment asking
for clarification of the term ‘‘duty cycle’’
in proposed AM1.2702(b). The FAA also
received a comment to remove the
requirement in proposed AM1.2702(b)
to list the duty cycle on the type
certificate data sheet. The FAA
disagrees. A duty cycle is intrinsic with
engine ratings. Engine ratings are
declared to support aircraft performance
objectives, whereas duty cycles are an
electric engine property that limits the
usage of the ratings. The duty cycle,
combined with the rating at that duty
cycle, establishes the capability and the
limits for engine usage. A commenter
also noted that the takeoff power time
limitation is not defined. While
traditional combustion engines adhere
to ‘‘takeoff power time limitations,’’ the
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operational considerations for electric
aircraft engines, such as duty cycle and
rating, are more pertinent due to their
distinct propulsion system
characteristics. A duty cycle and rating
at each duty cycle must be declared,
which covers this concern. No changes
were made as a result of these
comments.
The FAA received a comment to add
specific operating limits to proposed
AM1.2702. The FAA also received a
comment to add § 33.7(d) to the
airworthiness criteria to address the
accuracy of the engine control system
and necessary instrumentation. Section
33.7(d) applies to engine performance
and operating limitations. The FAA did
not propose to require that the Model
M001 comply with § 33.7(d), because
§ 33.7(d) focuses on engine control
system components (e.g., speed sensors,
actuators, feedback mechanisms) that
typically operate using low voltage
power and hydraulic systems. Electric
engines, such as those that are part of
the Model M001 design, are controlled
differently. In addition, the Model M001
engine electrical systems are integrated
with aircraft systems instruments that
are necessary for control of the engine,
which would not be addressed by
§ 33.7(d). Instead, for the Model M001,
the engine performance and operating
limitations referenced by § 33.7(d) are
addressed by the airworthiness criteria
for the engine control system in
AM1.2710 and the engine electrical
system in AM1.2733. No changes were
made as a result of these comments.
The FAA also received a comment
that proposed AM1.2702 provided a
redundant definition of the engine
ratings with that in § 33.8. The FAA
disagrees. These two engine
requirements accomplish different
objectives. AM1.2702 establishes the
engine’s ratings and limits, while § 33.8
ensures each rating applies to the lowest
power that all engines of the same type
may be expected to produce under the
conditions used to determine that
rating. No changes were made as a result
of this comment.
A commenter suggested the FAA
remove the word ‘‘turbine’’ from
§ 33.17(a), as it is not applicable to the
Archer Model M001. The FAA notes
that proposed AM1.2704, ‘‘Fire
Protection,’’ was initially drafted to
consider potential arc-fault-initiated
fires occurring anywhere inside or
outside the electric engine. However,
the commenter highlighted that the
second statement in § 33.17(a)
specifically applies to internal fires in
turbine engines and is not relevant to
Archer engines. Consequently, the FAA
has modified the airworthiness criteria
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to remove the applicability of § 33.17(a)
to the Model M001 and add a new
statement to AM1.2704 emphasizing the
design and construction requirements to
minimize the occurrence and spread of
fire during normal operation and failure
conditions. This modification results in
AM1.2704 having two paragraphs, (a)
and (b). This modification makes a
suggestion by another commenter to
change the title of the airworthiness
criteria to ‘‘High Voltage Arc Faults and
Fire Protection’’ inapplicable.
The FAA received a comment
questioning the applicability of
§ 33.17(b) through (g), which address
flammable fluids. The FAA notes that
flammable fluids and flammable fluid
storage components could be used in
the Model M001 design. As such, the
FAA finds these criteria applicable and
no changes were made. Another
commenter suggested that the
requirements of § 33.17 be made more
prescriptive, specifically to require
fireproof materials. The FAA notes that
this concern is addressed overall in the
Archer design through requirements
specified in AM1.2704, § 33.75(g)(2)(iv),
and AM1.2733. Additionally, § 33.17
applies to engine fires resulting from
ignition of flammable fluids. No changes
were necessary as a result of this
comment.
The FAA received a comment that
pass and fail criteria should be defined
for the requirement in proposed
AM1.2705 to minimize the development
of an unsafe condition in the engine and
recommended using the criteria in
AM1.2717(d)(2). The FAA does not
concur. An unsafe condition is
determined by a risk assessment and not
solely by the hazards identified by the
hazardous effects in AM1.2717(d)(2). No
changes were made as a result of this
comment.
The FAA also received a comment to
add ‘‘removal from service’’ to the
maintenance actions in proposed
AM1.2705. The FAA disagrees. The
statement ‘‘removal from service’’ is
appropriate to address simple engine
designs that are life limited. However,
this statement is not needed in the
Model M001 airworthiness criteria
because any maintenance involving a
life limited engine is addressed by
AM1.2729(b) and AM1.2713. No
changes were made as a result of this
comment.
The FAA received a comment asking
why proposed AM1.2720 did not
include ‘‘engine fault conditions.’’ The
FAA determined it was necessary to
revise AM1.2720(b) to clarify the
vibration sources applicable to this
requirement.
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The FAA received two comments
requesting clarification regarding
whether proposed AM1.2729 (b) allows
the applicant the option of not
performing the teardown inspection.
The FAA clarifies that the agency
intends AM1.2729(b) to require a
teardown inspection except for any
engine parts or components that cannot
be torn down. The FAA has changed
proposed AM1.2729(b) to clarify that it
only applies to engine components
where a teardown cannot be performed
in a non-destructive manner.
A commenter requested clarification
on the difference between the durability
requirements of proposed AM1.2705
and AM1.2726. AM1.2705 is criteria for
durability requirements for design and
construction of the engine, whereas
AM1.2726 provides requirements for a
durability demonstration. The FAA
modified AM1.2726 to distinguish it
from AM1.2705 by explaining its
purpose, which is to establish when the
initial maintenance is required.
A commenter questioned where the
requirements in EASA’s E–19 EHPS.200
are captured. The FAA notes that
§ 33.23 establishes the loads associated
with the engine mounting attachments
and structure similar to what would be
expected under EHPS.200 for an electric
engine such as in the Model M001. No
changes were made as a result of this
comment.
Multiple commenters requested
clarification on proposed AM1.2709
concerning failure conditions leading to
rotor overspeed. Proposed AM1.2709
was based on § 33.27 ‘‘Turbine,
Compressor, Fan, and
Turbosupercharger Rotor Overspeed.’’
The FAA intended the approach used
for establishing the highest possible
rotor overspeed in proposed AM1.2709
to be consistent with the approach in
§ 33.27(b), except for the prescriptive
overspeed margins. The margins in
§ 33.27(b) are based on the physics of
what drives the rotors in turbine engines
and turbosupercharger rotors. The
mechanisms that can drive electric
engines to an overspeed condition are
different from those that govern
combustion engines. No changes were
made as a result of these comments.
One commenter recommended that
the pertinent characteristics and
capabilities of the Model M001 the
applicant must analyze should be
prescriptively included in proposed
AM1.2710(g) and AM1.2717(e). The
FAA does not agree that all the
pertinent aircraft details that must be
analyzed under AM1.2710(g) and
AM1.2717(e) should be prescribed
within the airworthiness criteria as
existing aircraft airworthiness standards
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also do not prescribe these pertinent
aircraft details. This guidance may be
found in advisory circulars or industry
consensus standards, which provide one
means, but not the only means, for
showing compliance with the existing
regulatory requirements. These means
will likely need to be modified to
consider powered-lift designs such as
the Model M001.
During review of the requirements of
AM1.2710(j), the FAA also identified an
error in AM1.2710(j)(2), which was
originally intended to cover all engine
electrical systems, leading to confusion
regarding the applicability in paragraph
(a). The FAA clarifies that the engine
control requirements in AM1.2710
apply to any aspects of the engine
control that interface with aircraft
control systems that are necessary for
safe flight and landing. The FAA has
corrected this error in the final criteria
by removing the reference to electrical
power supplied to the aircraft by energy
regeneration from paragraph (j)(2).
The FAA received a comment to
update proposed AM1.2710(e) to
declare the engine control system and
the engine electrical environmental
limits, similar to proposed
AM1.2823(a)(2). This concern is already
addressed by the airworthiness criteria.
Since the engines are approved with the
aircraft, environmental conditions and
limits that were used to substantiate the
Model M001 aircraft and its engines will
be used to develop compliance with
AM1.2620, ‘‘Aircraft Flight Manual.’’ No
changes were made to AM1.2710(e) as a
result of this comment. However, this
comment revealed a need to clarify the
requirement in proposed AM1.2727.
The purpose of AM1.2727 is to
supplement engine testing with
additional component-level and
systems-level tests that expose engine
components and systems to operational
conditions that cannot not be achieved
in the engine test environment or with
the specified test duration. Also,
demonstration shortfalls for certain
electrical properties might occur with
other engine tests, such as the durability
demonstration, because the test duration
required to show deterioration in
electrical hardware may be
impracticable.
One commenter requested the FAA
remove proposed AM1.2711(b)(2),
which specifies that the aircraft design
is not required to enable the flight crew
to monitor the engine cooling system for
a cooling system failure that would not
result in a hazardous engine effect. The
FAA disagrees. Not adopting proposed
AM1.2711(b)(2) would result in a
requirement for instrumentation
enabling the flightcrew to monitor the
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engine cooling system regardless of the
hazard level resulting from a cooling
system failure. Although monitoring the
engine cooling system would enable the
crew to respond to leading indicators of
an overheated engine and prevent the
aircraft from the subsequent effects, the
severity of the effects from an
overheated engine, and the appropriate
engine-level protection and mitigation
standards, are addressed by the engine
safety analysis. No changes were made
as a result of the comment.
One commenter suggested changing
the word ‘‘electromagnetic’’ to
‘‘electrical’’ in proposed AM1.2712(a).
The FAA does not concur with this
change, as electrical system hazards are
covered in AM1.2733. However, the
FAA acknowledges that the requirement
in proposed AM1.2712(a) could be
clarified and made changes to that
effect.
Multiple commenters recommended
adding the demonstration to operate
above temperature limits on turbine
engines for short-duration ratings in
proposed AM1.2724, and to consider
updating proposed AM1.2709 and
AM1.2730 to add the requirements in E–
19 EHPS.250(a), ‘‘the failure of any
rotating component or part of an
equipment, electric engine or generator
must not lead to the release of high
energy debris.’’ The FAA has revised
AM1.2724 to remove its applicability to
all engine ratings and also revised the
introductory text of AM1.2730 to be
more aligned with part 33 subpart B.
The FAA did not find the recommended
language appropriate for AM1.2709 and
did not make any changes to AM1.2709.
The FAA received a comment asking
for clarification on whether proposed
AM1.2715(c) only applies to engines
having torque operating limitations.
AM1.2715(c) applies to an electric
engine regardless of whether the engine
is torque limited. Archer can propose
ratings and limits in accordance with
AM1.2702 using relevant engine
parameters such as horsepower, torque,
rotational speed, and temperature.
AM1.2715 and AM1.2725 require tests
that range from ground idle and flight
idle, to the rated power or thrust
prescribed by these rules. Electric
engines can create torque much faster
than combustion engines, and sudden
changes in torque could present a
hazard to the aircraft installation.
Therefore, the power response
characteristics must account for the
intended aircraft application to ensure
the torque characteristics of the engine
and intended aircraft are compatible.
These requirements correspond to
§§ 33.73 and 33.89 respectively, so the
minimum torque or power settings are
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established in the procedures that assess
the operational capabilities of the
electric engines. The FAA modified
proposed AM1.2715(c) to clarify that
this is an engine-level requirement.
One commenter requested the FAA
consider EASA’s Special Condition E–
19 EHPS.260. The commenter states that
proposed AM1.2716 only addresses
hazardous engine effects and applicants
should evaluate, as required by
EHPS.260, the effects of any continued
rotation on the system, such as
windmilling propellers. The concerns
raised by the commenter are addressed
by AM1.2733, ‘‘Engine Electrical
Systems.’’ AM1.2733(b) (both proposed
and final) ensures that the generation
and transmission of electrical power,
and electrical load shedding, do not
result in any unacceptable engine
operating characteristics or cause the
engine to exceed its operating limits.
New AM1.2733 (e)(2) requires the
characteristics of any electrical power
supplied from the engine to the aircraft
via energy regeneration to be identified
and declared in the engine installation
manual.
The FAA received multiple comments
to change the proposed definition of a
minor engine effect in proposed
AM1.2717(d)(1). The commenters
recommended using the criteria in
§ 33.75(g)(1) to classify the effects of a
partial or total loss of engine power in
the Model M001. The Model M001
engine airworthiness criteria do not
classify the engine effect from a
complete loss of engine power because
the aircraft level assumptions are
different than those used in
§ 33.75(g)(1). The Model M001 engine
airworthiness criteria allow a complete
loss of power in one engine to be
classified based on the effects on the
aircraft. No changes were made as a
result of these comments.
Multiple commenters stated that due
to the integrated nature of the Model
M001, the system safety analyses
required in support of § 23.2510 are
adequate and sufficient, and that
§ 33.75, AM1.2717, and AM1.2733(f)
and (g) should be removed from these
airworthiness criteria. The FAA does
not agree with this recommendation,
and notes that § 23.2510 establishes the
safety objective for aircraft systems and
equipment ‘‘whose failure or abnormal
operation has not been specifically
addressed by another requirement.’’ The
proposed subpart H and I requirements
include specific engine and propeller
design and testing requirements not
covered under aircraft-level
airworthiness criteria and establish a
minimum level of safety equivalent to
the existing part 33 and part 35
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airworthiness standards as required
under § 21.17(b). Additionally, these
airworthiness criteria prescribe the same
requirements for installed engines and
propellers on the Model M001 that
would apply to these engines and
propellers if they received separate type
certificates under parts 33 and 35,
respectively. The aircraft-level
requirements of § 23.2510 are not
sufficient on their own to ensure
engines and propellers will meet the
intended level of safety required by
§ 21.17(b) for parts 33 and 35. Since the
engines will be approved with the
Archer aircraft, these compliance details
may be documented in the appropriate
aircraft-level documents with references
to the engine-level requirements in
Subpart H.
One commenter recommended
removing the prescriptive airworthiness
criteria of subparts H and I and to defer
their development to the means of
compliance. Another commenter
proposed to use performance-based
aircraft requirements that consign the
engines and propellers to aircraft
equipment or systems and relegate
engine and propeller certification
requirements to a means of compliance
to an aircraft requirement. The FAA
does not agree with these comments and
considers the requirements in subparts
H and I to provide an equivalent level
of safety for the Model M001. No
changes were made as a result of these
comments.
A commenter requested the FAA
reword proposed AM1.2717(d)(1) to
remove an extraneous phrase ‘‘does not
prohibit the engine from meeting its
type-design requirements.’’ The FAA
concurs that the phrase was unclear and
updated AM1.2717(d)(1) for clarity.
A commenter requested clarification
regarding why blockage of a cooling
system as described in proposed
AM1.2717(d)(2)(ii) is considered a
hazardous engine effect. The FAA notes
that the blockage of a cooling system is
not by itself a hazardous engine
condition, but it could contribute to the
development of one. Accordingly, the
FAA modified AM1.2717(d)(2)(ii).
A commenter requested the FAA align
proposed AM1.2713 with the safety
expectations in EASA’s SC–VTOL. The
commenter recommended changing
proposed AM1.2713 to specify that no
single failure may lead to a catastrophic
event and to exclude the criteria for
critical parts. The FAA does not find the
level of safety outlined in SC–VTOL for
‘‘Category Enhanced’’ to be applicable to
the Model M001 engine failure
classifications, which could be minor,
major, or hazardous, but not
catastrophic. The FAA will apply failure
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classifications that are consistent with
those established in part 33 to provide
the equivalent level of safety required
by § 21.17(b). No changes were made as
a result of this comment.
A commenter requested clarification
as to whether proposed AM1.2713
would require the same activity for both
critical parts and life-limited parts. An
engineering plan, manufacturing plan,
and service management plan will be
needed for critical parts and for lifelimited parts as stated in AM1.2713(b).
Commenters requested the FAA
clarify what is meant by the definition
of a ‘‘life limited part’’ in proposed
AM1.2713(a)(2), as it includes phrases
that make it open-ended and
indistinguishable from the definition of
a critical part in proposed
AM1.2713(a)(1). The FAA agrees
regarding the need for clarification in
the definition of life-limited parts.
While retaining the examples in the
definition, the FAA has revised the
definition of life-limited part in
AM1.2713(a)(2) to be distinguished by
the failure mode related to low-cycle
fatigue (LCF) mechanisms. The revised
definition specifies that life-limited
parts may involve rotors or major
structural static parts, among other parts
with failure potentially leading to
hazardous engine effects due to LCF
mechanisms.
A commenter noted that the FAA
made a reference to § 33.70 in proposed
AM1.2713(b) when § 33.70 was not
included as a part of the Model M001
airworthiness criteria and recommended
adding § 33.70. The FAA agrees and
§ 33.70(a), (b), and (c) have been added
to the airworthiness criteria. The
introductory paragraph of § 33.70,
however, is not part of the airworthiness
criteria.
A commenter also requested that the
FAA specifically address high-cycle
fatigue (HCF) effects in proposed
AM1.2713. The FAA notes that HCF
effects are included in the life limit
calculation under § 33.70. The influence
of HCF on life limits is addressed as part
of the vibration requirement in
AM1.2720, which characterizes and
quantifies all vibration stresses in a part.
It also requires the vibration stresses to
be less than the material endurance
limits, when combined with steady
stresses. No changes were made as a
result of this comment.
A commenter noted that the FAA has
historically not applied the
classification of ‘‘critical part’’ in FAA
airworthiness standards and asked for
clarification. The use of critical parts is
consistent with the FAA’s certification
approach for electric engines and is
necessary for an acceptable level of
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safety. No changes were made as a result
of this comment.
One commenter questioned why the
FAA included transient maximum
overtemperature and transient
maximum overspeed as part of the
endurance demonstration in proposed
AM1.2721. The FAA notes that electric
engines typically establish power or
thrust ratings using shaft torque.
Therefore, torque is managed directly,
or by another governing parameter, such
as electrical current. The airworthiness
criteria in AM1.2721 are performancebased, but the applicant may use the
procedures in § 33.84(a) as a means of
compliance with the overtorque
requirement. Transient rotor speed in
electric and combustion engines is
controlled by different technologies.
Transient overspeed in a combustion
engine is typically a design feature that
allows an engine to exceed a maximum
steady state rotor speed temporarily in
order to meet certain performance
requirements. Electric engines use
electrical current and have fast response
times, so transient rotor overspeed is not
typically needed to meet performance
requirements and would most likely
occur from a failure or design flaw,
which are occurrences within the scope
of AM1.2721. No changes were made as
a result of this comment.
The FAA received a comment
requesting clarity on the endurance
demonstration requirement in proposed
AM1.2723(b). The FAA notes that the
endurance demonstration is an
accelerated severity test intended to
demonstrate the engine has acceptable
performance characteristics throughout
the operating range, up to and including
engine ratings and operating limits
without the need for maintenance after
being exposed to these extreme
conditions. Therefore, the engine cycles
that are used for the endurance
demonstration do not correlate well
with the engine cycles that are used
during in-service operation. The FAA
concurs with the commenter that
additional clarification is needed and
modified AM1.2723(b) to require that
the endurance demonstration must be
for a duration sufficient to verify the
limit capabilities of the engine.
One commenter identified a need for
clarification regarding electromagnetic
stresses in proposed AM1.2712, ‘‘Stress
Analysis,’’ which also corresponds to
§ 33.62. The FAA has updated
AM1.2712(a) to address the interaction
between electrical systems and magnetic
components, specifically considering
electromagnetic forces, which are not
covered in existing airworthiness
standards for aircraft engines. The
revised paragraph (a) requires a
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comprehensive stress analysis,
including mechanical, thermal, and
electromagnetic forces, to ensure an
adequate design margin that prevents
hazardous engine effects and
unacceptable operating characteristics.
Another commenter requested that
the FAA add ‘‘at the declared operating
limits’’ to proposed AM1.2712(a). The
FAA does not concur. AM1.2712
includes mechanical, thermal, and
electromagnetic stress. These criteria
were created to account for design limits
specific to electric engines that, if
exceeded, could develop into hazardous
engine conditions. The airworthiness
criteria ensure design margins account
for any relevant declared operating
limits. No changes were made as a result
of this comment.
A commenter asked for clarification of
the term ‘‘minimum material
properties’’ in proposed AM1.2712(b).
AM1.2712(b) requires determining
maximum stresses in the engine without
exceeding minimum material
properties. The Model M001 must
comply with § 33.15, which establishes
the requirements for engine materials.
Compliance with § 33.15 will determine
‘‘minimum material properties.’’ No
changes were made as a result of this
comment.
One commenter proposed that the
FAA consider that the single fault
tolerance criteria in proposed
AM1.2710(f)(2) be understood at the
aircraft ‘‘propulsion system level’’ rather
than at the engine level when
addressing Loss of Power Control
(LOPC). Commenters requested similar
clarification regarding the single fault
criteria in proposed AM1.2733(f)(2). The
FAA disagrees that the requested change
would be appropriate. The
airworthiness criteria in Subpart H
apply to a single engine, not to the
entire distributed propulsion system. No
changes were made to the airworthiness
criteria in response to these comments.
Multiple commenters requested that
the FAA qualitatively and quantitively
define LOPC in the airworthiness
criteria. The FAA does not agree. The
LOPC airworthiness criteria for the
Model M001 are contained in portions
of § 33.28 and AM1.2710. Existing
engine airworthiness standards in part
33 do not prescribe the level of detail
requested by the commenters. LOPC
will depend on the performance data
and system analysis for the Model M001
and its intended aircraft application. No
changes were made as a result of these
comments.
One commenter noted that
§ 33.28(d)(4) effectively requires that the
engine control system be resilient to
local events, while the proposed
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airworthiness criteria in AM1.2710(f)(4)
does not allow local events to occur.
The commenter requested the FAA
revise AM1.2710(f)(4) to maintain the
safety intent of § 33.28(d)(4). The FAA
agrees with the suggested change.
AM1.2710(f)(4) has been changed to
require the engine control system to
‘‘ensure failures or malfunctions that
lead to local events in the aircraft do not
result in hazardous engine effects as
defined in AM1.2717(d)(2) due to
engine control system failures or
malfunctions.’’
One commenter proposed that the
FAA differentiate between the
ingestions that must not lead to a
hazardous event (such as a large bird
impact) and the ones that cannot lead to
a loss of power that would become
incompatible with the aircraft
performances and CSFL capabilities.
Another commenter questioned the use
of the broad term ‘‘foreign objects’’ in
proposed AM1.2718. The FAA modified
AM1.2718 to incorporate ingestion
sources identified in §§ 33.68, 33.76,
33.77, and 33.78. Revised AM1.2718
uses general terminology when
distinguishing abnormal operation,
hazardous engine effects, and
unacceptable power loss which
accounts for aircraft level effects and
clarifies the term ‘‘foreign objects’’ by
specifying the ingestion source.
Multiple commenters requested
clarification regarding applicability
differences between § 33.28 and
proposed AM1.2710. The FAA notes
that the applicability of both
requirements is covered by
AM1.2710(a). The FAA intends the
applicant to employ the elements of
§ 33.28 specified as applicable to the
Model M001 in combination with the
additional requirements of AM1.2710.
Another commenter requested the
FAA clarify whether § 33.29(f) applies
to the Model M001. Section 33.29(f)
requires a safety assessment of incorrect
fit of instruments, sensors, or
connectors, and references a § 33.75
turbine engine safety analysis that is not
applicable to the Archer M001 electric
engines. The airworthiness criteria have
been revised to exclude paragraph (f)
from the requirement to comply with
certain paragraphs of § 33.29.
One commenter asked if compliance
with § 33.64 is necessary to satisfy the
proposed pressurized cooling
requirements in § 33.21 and AM1.2706,
as stated in ASTM Standard F3338–21
section 5.7.4. The ASTM Standard
applies to liquid engine cooling
systems, but the requirements in § 33.21
and AM1.2706 apply to air and liquid
engine cooling systems. The FAA notes
that although § 33.64, which contains
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requirements for pressurized engine
static parts, is not part of the Archer
airworthiness criteria, pressurized
engine static parts are addressed by
AM1.2719. Paragraph (a) specifies
requirements for systems used for
lubrication or cooling engine
components. Paragraph (c) includes
airworthiness criteria for static parts
subjected to pressurized systems. The
FAA also revised the heading of
AM1.2719 from ‘‘Liquid Systems’’ to
‘‘Liquid and Gas Systems’’ to clarify the
applicability of the requirement and to
differentiate it from ASTM Standard
F3338–21.
Another commenter requested the
FAA generalize the terminology in
proposed AM1.2728 to recognize
electro-mechanical implementations in
addition to traditional mechanisms and
functions. The commenter proposed
replacing ‘‘locking’’ with ‘‘holding’’ and
‘‘unlocking’’ with ‘‘release.’’ AM1.2728
does not prescribe specific
implementation of the rotor lock, other
than the prevention of the rotor from
turning. A rotor locking (or holding)
function in an electric engine could
have both mechanical and electromechanical purposes. The FAA
determined the criteria in AM1.2728
will achieve the intended objectives for
the Model M001. No changes are
necessary as a result of the comment.
A commenter questioned the use of
service limits in determining
acceptability during the teardown
evaluation in proposed AM1.2729(a)(1),
as the service limits can be lower than
those demonstrated as a part of the
certification process. The FAA agrees
that the intent is that each engine part
must conform to the type design and be
eligible for incorporation into an engine
for continued operation and updated
AM1.2729(a)(1) to remove the reference
to service limits.
The FAA received multiple comments
asking to define or qualify what would
be an acceptable margin for purposes of
proposed AM1.2730(a) and whether a
rotor burst analysis is required at the
aircraft level. The FAA disagrees. The
FAA will determine an acceptable
margin similar to the way the agency
determines acceptable margins for
engines under part 33. No changes were
made as a result of these comments.
In regard to compliance with the
functional demonstrations required by
proposed AM1.2731, a commenter
asked whether there will be a basic
standard test-run program, or whether
the demonstration will depend on the
individual case. The FAA notes that
AM1.2731 uses performance-based
language to describe the functional
demonstrations if they are not
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accomplished concurrent with other
required engine tests. Currently, there
are no industry-wide accepted standards
for conducting electric engine tests with
variable pitch propellers, so the
demonstration will depend on the
individual case.
A commenter requested the FAA
merge proposed AM1.2733(c)(1), which
addresses the electrical-power
distribution system, and proposed
AM1.2733(d)(1), which addresses
protection systems. Paragraph (c)
addresses the safe transfer of power
throughout the power plant whereas
paragraph (d) addresses a protection
system’s response to power conditions
that exceed design limits. These systems
perform different functions, and
therefore they are treated by separate
airworthiness criteria. No changes were
made as a result of the comment.
The same commenter noted that the
type of electrical fault isolation required
in proposed AM1.2733(c)(3) should be
linked to the possible effects of the fault
on the safety of flight and the aircraft.
AM1.2733(c) protects engine electrical
systems from faulted electrical energy
generation or storage devices. The
means of compliance should be tied to
the safety assessment, which includes
aircraft-level effects from faulted
electrical-energy generation or storage
device. The FAA updated
AM1.2733(c)(3) to recognize this link.
A commenter questioned the
numbering scheme of the airworthiness
criteria in proposed AM1.2733(d). The
FAA agrees that the numbering scheme
needed better clarity. AM1.2733(d)(1)
was merged with the introductory text
of AM1.2733(d). Proposed
AM1.2733(d)(2) does not fit under
Protection Systems and was moved to
AM1.2733(e). Proposed AM1.2733(e)
through (g) have been renumbered as
AM1.2733(f) through (h).
The same commenter noted that
proposed AM1.2733(d) was too
prescriptive in specifically requiring
transmission interruption. The FAA
agrees and changed the language to
reflect that the Model M001 must be
designed such that certain conditions
would not result in a hazardous engine
effect.
Lastly, the commenter requested that
the FAA revise proposed AM1.2733(e),
which addresses environmental limits,
to make it less prescriptive. The
commenter suggested that proposed
AM1.2733(e) contain similar language
as that in the equivalent requirement for
the propeller control system in
AM1.2823(a)(2). The FAA disagrees.
AM1.2733(e) and AM1.2823(a)(2) are
not equivalent requirements as stated by
the commenter. Proposed AM1.2733(e)
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(AM1.2733(f) in these final criteria)
requires demonstrating environmental
limits through system and component
tests when substantiation methods are
insufficient, while AM1.2823(a)(2)
requires ensuring propeller control
system functionality remains unaffected
by declared environmental conditions
and documenting validated
environmental limits in propeller
manuals. No changes were made as a
result of this comment.
Propellers
The FAA received and reviewed
comments from ALPA, Airbus, ASDEurope, EASA, GAMA, Leonardo,
Overair, TCCA, and Volocopter
requesting the FAA revise, remove, or
clarify proposed airworthiness criteria
related to propellers for the Model
M001.
Multiple commenters requested
changes to proposed AM1.2823
regarding the causal direction of
hazardous propeller effects and local
events. The FAA concurs and has
revised AM1.2823(b)(2) to require that
local events not cause hazardous
propeller effects. One commenter
suggested that ‘‘local event’’ needs to be
defined. Due to the comments received
on ‘‘local events,’’ the FAA concurs that
the definition of ‘‘local events,’’ in the
context of AM1.2823, should be as
defined as it is in AC 33.28–3,
‘‘Guidance Material for 14 CFR 33.28,
Engine Control Systems,’’ with minor
wording changes that are appropriate for
the Model M001. The FAA has added
this definition to AM1.2000(b)(6). The
FAA noted during review of AM1.2823
that two requirements from § 35.23 were
missing in the proposed airworthiness
criteria and should be added. The FAA
added §§ 35.23(b)(3) and 35.23(b)(4) to
the airworthiness criteria as paragraphs
AM1.2823(b)(3) and AM1.2823(b)(4).
One commenter asked why the
functional test in proposed AM1.2840 is
limited to forward pitch and not to the
entire pitch range. The FAA notes that
the test is limited because the Model
M001 does not have reversible pitch
capability. Additionally, commenters
suggested that the number of propeller
pitch cycles should be increased from
thirteen hundred to fifteen hundred in
proposed AM1.2840(a) to align it with
§ 35.40(b). The FAA agrees and has
revised AM1.2840(a) accordingly.
Several commenters requested the
FAA elaborate on how the FAA
differentiated between requirements for
lift generating rotors compared to
propellers, and whether icing ingestion
requirements are needed for propellers.
The FAA does not concur with
suggestions to add additional
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requirements for lift generating rotors or
ice ingestion requirements for the
AM1.2800 series criteria. The design
and the expected failure modes of
Archer’s propellers are expected to be
similar to conventional propellers type
certificated under part 35 despite being
used in the vertical thrust mode. Ice
ingestion requirements for the engines
already exist in other parts of the Model
M001 airworthiness criteria.
Commenters suggested that proposed
AM1.2815, which requires a safety
analysis of the propeller system, is
inadequate because the rate of
hazardous propeller effects was not
conservative enough and propeller
release and unbalance should be treated
as catastrophic events and not as
hazardous propeller effects. Further,
commenters suggested that determining
the rate of hazardous propeller effects
should be less ambiguous. The FAA
does not concur with the suggestion that
the acceptable hazardous propeller
failure rate is too high. The criteria are
derived from part 35 requirements,
which provide an acceptable level of
safety for both part 23 and 25 airplanes.
The FAA does not concur with the
suggestion that propeller release and
unbalance should be treated as
catastrophic and not hazardous effects.
Catastrophic effects are treated at the
aircraft level and the criteria for single
propellers provide an acceptable level of
safety. The FAA does not concur with
the request to make the quantitative
prediction of a hazardous propeller
effect less ambiguous due to inherent
limitations on the availability of reliable
data.
One commenter questioned the need
for a propeller critical part designation.
The FAA does not concur with the
suggestion to not make the propellers
critical parts. The critical part
requirements are integral for creating a
propeller with an equivalent level of
safety and are retained for the Model
M001.
Commenters suggested that the
current § 35.35 centrifugal load
requirements are inappropriately
prescriptive and that overspeed
requirements derived from parts 27 or
29 rotorcraft rules are more appropriate.
The FAA does not concur with the
suggestion to substitute rotorcraft
overspeed requirements for the
propeller centrifugal load tests in
§ 35.35(a) and (b) because the design
and failure modes of Archer’s propellers
are expected to be similar to
conventional propellers type certificated
under part 35. The consequential
propeller loads are expected to
primarily be centrifugal loads, and
therefore the prescriptive centrifugal
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test requirement of § 35.35, with its
requirement for a large margin of safety,
is needed to ensure an equivalent level
of safety.
A commenter stated that the
propeller-specific lightning strike
requirements of § 35.38, which prevent
major or hazardous effects, are
inconsistent with aircraft-level lightning
requirements in AM1.2335, which
prevents catastrophic effects. The
commenter proposed modifying the
airworthiness criteria to remove the
inconsistency. The FAA disagrees. The
propeller requirements prescribe a
particular safety level for an uninstalled
propeller only; an uninstalled propeller
does not need the same safety
requirements as the aircraft. The aircraft
safety analysis uses the propeller failure
rate data to show that the aircraft will
not experience any catastrophic effects.
No changes were made as a result of this
comment.
One commenter requested a definition
for maximum propeller overspeed and
overtorque as used in § 35.41. The FAA
does not concur with the request to
define propeller overspeed or
overtorque because the applicant
defines these ratings, if applicable, to
show compliance with AM1.2805 and
§ 35.41. No changes were made as a
result of this comment.
Another commenter requested a
definition of acceptable ‘‘propellers of
similar design’’ for purposes of
compliance with AM1.2840(c). By a
propeller of ‘‘similar design’’ in
AM1.2840(c), the FAA means that
expected failure modes, materials,
construction, normal operating
characteristics, and features of the
propeller are unchanged or have only
insignificant differences compared to
another propeller. No changes were
made as a result of this comment.
Requests To Include Additional Criteria
The FAA received comments from
Airbus, ALPA, ASD-Europe, EASA,
GAMA, IPR, Lilium, and TCCA, that
additional criteria should be added for
the Model M001 powered-lift.
One commenter requested the FAA
provide reasoning on the omission of
§ 23.2005, which defines certification
levels for normal category airplanes
based on maximum seating
configuration and speed, or an
equivalent airworthiness criterion. The
commenter requested the FAA discuss
how the agency is establishing the
minimum safety requirements for
various special class powered-lift
products to provide an equivalent level
of safety. The FAA did not include
§ 23.2005 in these airworthiness criteria
as that regulation was developed
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specifically for part 23 airplanes, and
the Model M001 is a powered-lift with
novel flight phases that are not
representative of airplanes; instead, the
FAA is establishing a level of safety for
the Model M001 that is equivalent with
the level of safety in both part 23 and
part 27 for airplanes and rotorcraft
performing similar operations.
Additionally, the criteria in this notice
are specific for the Model M001 and are
not generally applicable to powered-lift
of various sizes.
An individual requested more criteria
for HIRF environment applied to urban
air mobility operations and vertiports.
The FAA notes AM1.2520(a), HIRF
protection, requires compliance for
systems associated with catastrophic
failure conditions. No changes were
made as a result of this comment.
Several commenters requested the
FAA require provisions for in-service
monitoring such as a Health and Usage
Monitoring System (HUMS) system to
validate assumptions pertaining to
airframe structure designs. The FAA is
charged under § 21.17(b) to provide an
equivalent level of safety to the existing
airworthiness standards. The FAA does
not currently require in-service
monitoring for critical parts on other
aircraft types, and the FAA does not
plan to require any provisions for inservice monitoring of critical parts for
powered-lift. No changes were made as
a result of these comments.
Several commenters noted that no
specific requirement is mentioned for
aircraft batteries and recommended the
FAA create new, specific criteria to
address topics such as fire protection,
fire propagation, crashworthiness, highvoltage current disconnection,
protection from lightning transients,
punctures and leakage of toxic gas or
liquid, and effects of temperature and
battery health on battery performance.
The FAA acknowledges the risk posed
by these hazards but does not agree that
additional specific requirements are
necessary. All risks identified are
adequately addressed by the
requirements of Subparts E and F,
AM1.1529, and the Appendix A ICA
requirements for airframe, engines, and
propellers, with specific safety
objectives and means of compliance to
address these risks that will be
developed and tailored to the specific
aspects of the Model M001 powered-lift.
Out of Scope Comments
The FAA received and reviewed
numerous comments that were general,
stated the commenter’s viewpoint or
opposition without a suggestion specific
to the proposed criteria, did not make a
request the FAA can act on, requested
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45965
clarification on existing airworthiness
standards, requested changes or
clarification to means of compliance,
requested changes to type certification
procedures defined in 14 CFR part 21,
requested requirements for features not
included on the Model M001,
improperly assumed the Model M001
was an Unmanned Aircraft System,
addressed issues covered by operational
requirements including IFR under
which the Model M001 will not be
operating or other 14 CFR parts not
related to airworthiness, or asked
generalized questions about the Model
M001 powered-lift. These comments are
beyond the scope of this document. The
FAA also reviewed several comments
relating to the pursuit of future
rulemaking for powered-lift, which is
beyond the scope of these airworthiness
criteria.
Additional Changes Made to the
Proposed Criteria
From October 31, 2023, through
November 2, 2023, the FAA met with
representatives from EASA regarding
the proposed airworthiness criteria.
This discussion did not pertain
specifically to the Model M001, but
instead concerned harmonization
activities between EASA and the FAA
on the requirements and means of
compliance for type certification of
powered-lift/VTOL aircraft generally. As
a result of this meeting, and for
consistency with the harmonized
general criteria, the FAA changed the
proposed requirement to comply with
§ 23.2250(c). The FAA added the
sentence ‘‘The applicant must prevent
single failures from resulting in a
catastrophic effect upon the aircraft’’ to
§ 23.2250(c) (now AM1.2250(c)) to
clarify that while single point failures
are allowed in the design, they must be
prevented from resulting in a
catastrophic effect on the aircraft.
Applicability
These airworthiness criteria,
established under the provisions of
§ 21.17(b), are applicable to the Archer
Model M001 powered-lift. Should
Archer apply at a later date for a change
to the type certificate to include another
model, these airworthiness criteria
would apply to that model as well,
provided the FAA finds them
appropriate in accordance with the
requirements of subpart D to part 21.
Conclusion
This action affects only certain
airworthiness criteria for the Model
M001 powered-lift. It is not a standard
of general applicability.
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Authority Citation
The authority citation for these
airworthiness criteria is as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701–
44702, 44704.
Airworthiness Criteria
Pursuant to the authority delegated to
me by the Administrator, the following
airworthiness criteria are issued as part
of the type certification basis for the
Model M001 powered-lift. The FAA
finds these criteria to be appropriate for
the aircraft and applicable to the
specific type design and provide an
equivalent level of safety to existing
airworthiness standards.
Aircraft–Level Requirements
§ 23.1457
Cockpit Voice Recorders
(a) through (g) [Applicable to Model
M001]
§ 23.1459
Flight Data Recorders
(a) through (e) [Applicable to Model
M001]
AM1.1529 Instructions for Continued
Airworthiness
The applicant must prepare
Instructions for Continued
Airworthiness (ICA), in accordance with
Appendices A, A1, and A2, that are
acceptable to the Administrator. ICA for
the aircraft, engines, and propellers may
be shown in a single aircraft ICA
manual if the engine and propeller
approvals are sought through the aircraft
certification program. Alternatively, the
applicant may provide individual ICA
for the aircraft, engines, and propellers.
The instructions may be incomplete at
the time of type certification if a
program exists to ensure their
completion prior to delivery of the first
aircraft, or issuance of a standard
certificate of airworthiness, whichever
occurs later.
Subpart A—General
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AM1.2000 Applicability and
Definitions
(a) These airworthiness criteria
prescribe airworthiness standards for
the issuance of a type certificate, and
changes to that type certificate, for the
Archer Aviation, Inc. Model M001
powered-lift. This aircraft must be
certificated in accordance with either
the ‘‘essential performance’’ or
‘‘increased performance’’ requirements
of these airworthiness criteria. This
aircraft may also be type certificated as
both ‘‘essential performance’’ and
‘‘increased performance’’ with
appropriate and different operating
limitations for each approval.
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(b) For purposes of these
airworthiness criteria, the following
definitions apply:
(1) Continued safe flight and
landing—
(i) for powered-lift approved for
‘‘essential performance’’ means the
aircraft is capable of continued
controlled flight and landing, possibly
using emergency procedures, without
requiring exceptional pilot skill,
strength, or alertness.
(ii) for powered-lift approved for
‘‘increased performance’’ means the
aircraft is capable of climbing to a safe
altitude, on a flightpath clear of
obstacles, and maintaining level flight to
a planned destination or alternate
landing, possibly using emergency
procedures, without requiring
exceptional pilot skill, strength, or
alertness.
(2) Phases of flight means ground
operations, takeoff, climb, cruise,
descent, approach, hover, and landing.
(3) Source of lift means one of three
sources of lift: thrust-borne, wing-borne,
and semi-thrust-borne. Thrust-borne is
defined as when the weight of the
aircraft is principally supported by lift
generated by engine-driven lift devices.
Wing-borne is defined as when the
weight of the aircraft is principally
supported by aerodynamic lift from
fixed airfoil surfaces. Semi-thrust-borne
is the combination of thrust-borne and
wing-borne, where both forms of lift are
used to support the weight of the
aircraft.
(4) Controlled emergency landing
means the aircraft design retains the
capability to allow the pilot to choose
the direction and area of touchdown
while reasonably protecting occupants
from serious injury. Upon landing, some
damage to the aircraft may be
acceptable.
(5) Critical change of thrust means the
most adverse effect on performance or
handling qualities resulting from
failures of the flight control or
propulsive system, either singular or in
combination, not shown to be extremely
improbable.
(6) Local events are failures of aircraft
systems and components, other than the
engine and propeller control system,
that may affect the installed
environment of the engine and propeller
control system.
(c) Terms used in the part 23, part 33,
and part 35 provisions that are adopted
in these airworthiness criteria will have
the following meaning:
‘‘Airplane’’ means ‘‘aircraft.’’
‘‘This part’’ means ‘‘these
airworthiness criteria.’’
‘‘Rotorcraft’’ means ‘‘aircraft.’’
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§ 23.2010 Accepted Means of
Compliance
(a) through (b) [Applicable to Model
M001]
Subpart B—Flight
Performance
§ 23.2100 Weight and Center of
Gravity
(a) through (c) [Applicable to Model
M001]
AM1.2105 Performance Data
(a) Unless otherwise prescribed, the
aircraft must meet the performance
requirements of this subpart in still air
and standard atmospheric conditions.
(b) Unless otherwise prescribed, the
applicant must develop the performance
data required by this subpart for the
following conditions:
(1) Altitudes from sea level to the
maximum altitude for which
certification is being sought.; and
(2) Temperatures above and below
standard day temperature that are
within the range of operating
limitations, if those temperatures could
have a negative effect on performance.
(c) The procedures used for
determining takeoff and landing
performance must be executable
consistently by pilots of average skill in
atmospheric conditions expected to be
encountered in service.
(d) Performance data determined in
accordance with paragraph (b) of this
section must account for losses due to
atmospheric conditions, cooling needs,
installation losses, downwash
considerations, and other demands on
power sources.
(e) The hovering ceiling, in and out of
ground effect, must be determined over
the ranges of weight, altitude, and
temperature, if applicable.
(f) Continued safe flight and landing
must be possible from any point within
the approved flight envelope following
a critical change of thrust.
(g) The aircraft must be capable of a
controlled emergency landing, following
a condition when the aircraft can no
longer provide the commanded power
or thrust required for continued safe
flight and landing, by gliding or
autorotation, or an equivalent means to
mitigate the risk of loss of power or
thrust.
AM1.2110 Minimum Safe Speed
The applicant must determine the
aircraft minimum safe speed for each
flight condition encountered in normal
operations, including applicable sources
of lift and phases of flight, to maintain
controlled safe flight. The minimum
safe speed determination must account
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for the most adverse conditions for each
flight configuration.
AM1.2115
Takeoff Performance
(a) The applicant must determine
takeoff performance accounting for:
(1) All sources of lift for each takeoff
flight path for which certification is
sought,
(2) Minimum safe speed safety
margins,
(3) Minimum control speeds, and
(4) Climb requirements.
(b) For aircraft approved for essential
performance, the applicant must
determine the takeoff performance to 50
feet above the takeoff surface such that
a rejected takeoff resulting in safe stop
or landing can be made at any point
along the takeoff flight path following a
critical change of thrust.
(c) For aircraft approved for increased
performance, the applicant must
determine the takeoff performance so
that—
(1) Following a critical change of
thrust prior to reaching the takeoff
decision point, a rejected takeoff
resulting in a safe stop or landing can
be made. The takeoff decision point may
be a speed, an altitude, or both.
(2) Following a critical change of
thrust after passing the takeoff decision
point, the aircraft can—
(i) Continue the takeoff and climb to
50 feet above the takeoff surface; and
(ii) Subsequently achieve the
configuration and airspeed used in
compliance with AM1.2120.
ddrumheller on DSK120RN23PROD with RULES2
AM1.2120
Climb Requirements
(a) The applicant must demonstrate
minimum climb performance at each
weight, altitude, and ambient
temperature within the operating
limitations using the procedures
published in the flight manual.
(b) For aircraft approved for essential
and increased performance, the
applicant must determine the following
all engines operating (AEO) climb
performance requirements:
(1) A steady climb gradient at sea
level of at least 8.3 percent in the initial
takeoff configuration(s) and a climb
speed selected by the applicant or Vy,
and
(2) For a balked landing, a climb
gradient of 3 percent without creating
undue pilot workload with the landing
gear extended and flaps in the landing
configuration(s).
(c) For aircraft approved for essential
performance, the climb performance
after a critical change of thrust must be
determined—
(1) Using applicable sources of lift
along the takeoff flight path for which
certification is being sought at the
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speeds and configurations selected by
the applicant; and
(2) For the transition from the takeoff
to the enroute configuration. The total
altitude loss must be determined for the
weight, altitude, and ambient
temperature where level flight cannot be
maintained.
(d) For aircraft approved for increased
performance, the climb performance
after a critical change of thrust must be
such that—
(1) In thrust-borne and semi-thrustborne flight:
(i) The steady rate of climb without
ground effect, 200 feet above the takeoff
surface, is at least 100 feet per minute,
(ii) The steady rate of climb without
ground effect, 1000 feet above the
takeoff surface, is at least 150 feet per
minute,
(iii) The steady rate of climb (or
descent) enroute is determined in feet
per minute, at each weight, altitude, and
temperature at which the aircraft is
expected to operate for which
certification is requested.
(2) In wing-borne flight, the steady
gradient of climb:
(i) During takeoff at the takeoff
surface, is at least 0.5 percent with the
aircraft in its takeoff configuration(s),
(ii) During takeoff at 400 feet above
the takeoff surface, is at least 2.6 percent
with the aircraft in its second segment
configuration,
(iii) Enroute at 1,500 feet above the
takeoff or landing surface, as
appropriate, is at least 1.7 percent with
the aircraft in a cruise configuration,
and
(iv) During a discontinued approach
at 400 feet above the landing surface, is
not less than 2.7 percent in an approach
configuration.
(e) The applicant must determine the
performance accordingly for the
appropriate sources of lift for gliding,
autorotation, or the equivalent means
established under AM1.2105(g).
AM1.2125
Climb Information
(a) The applicant must determine
climb performance at each weight,
altitude, and ambient temperature
within the operating limitations using
the procedures published in the flight
manual.
(b) The applicant must determine
climb performance accounting for any
critical change of thrust.
AM1.2130
Landing
The applicant must determine the
following, for standard temperatures at
critical combinations of weight and
altitude within the operational limits:
(a) The approach and landing speeds
and procedures, which allow a pilot of
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45967
average skill to land within the
published landing distance consistently
and without causing damage or injury,
and which allow for a safe transition to
the balked landing conditions of these
airworthiness criteria accounting for:
(1) All sources of lift for each
approach and landing flight path for
which certification is sought,
(2) Any minimum or maximum speed
safety margins, and
(3) Minimum control speeds.
(b) For aircraft approved for essential
performance, the applicant must
determine the landing performance from
a height of 50 feet above the landing
surface. Additionally, the aircraft must
be capable of performing a safe landing
at any point along the approach flight
path following a critical change of
thrust.
(c) For aircraft approved for increased
performance, the applicant must
determine the landing performance from
a height of 50 feet above the landing
surface so that, following a critical
change of thrust that occurs prior to the
landing decision point, the aircraft can(1) Land and stop safely on the
landing surface; or
(2) Transition to the balked landing
condition and performance established
in AM1.2120.
Flight Characteristics
AM1.2135 Controllability
(a) The aircraft must be controllable
and maneuverable, without requiring
exceptional piloting skill, alertness, or
strength, within the approved flight
envelope—
(1) At all loading conditions for which
certification is requested;
(2) During all phases of flight while
using applicable sources of lift;
(3) With likely flight control or
propulsion system failure;
(4) During configuration changes;
(5) In all degraded flight control
system operating modes not shown to be
extremely improbable;
(6) In thrust-borne operation, and
must be controllable in wind velocities
from zero to at least 17 knots from any
azimuth angle; and
(7) The aircraft must be able to safely
complete a landing using the steepest
approach gradient procedures.
(b) The applicant must determine
critical control parameters, such as
limited control power margins, and if
applicable, account for those parameters
in appropriate operating limitations.
(c) It must be possible to make a
smooth transition from one flight
condition to another (changes in
configuration and in source of lift and
phase of flight) without exceeding the
approved flight envelope.
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Federal Register / Vol. 89, No. 102 / Friday, May 24, 2024 / Rules and Regulations
Trim
(a) The aircraft must maintain lateral
and directional trim without further
force upon, or movement of, the primary
flight controls or corresponding trim
controls by the pilot, or the flight
control system, under all normal
operations while using applicable
sources of lift.
(b) The aircraft must maintain
longitudinal trim without further force
upon, or movement of, the primary
flight controls or corresponding trim
controls by the pilot, or the flight
control system, under the following
conditions:
(1) Climb.
(2) Level flight.
(3) Descent.
(4) Approach.
(c) Residual control forces must not
fatigue or distract the pilot during
normal operations of the aircraft and
likely abnormal or emergency
operations, including a critical change
of thrust.
AM1.2145
Stability
(a) The aircraft must exhibit static
stability characteristics inclusive of
likely failures.
(b) The aircraft must exhibit suitable
short period dynamic stability inclusive
of likely failures.
(c) For wing borne and semi-thrustborne operations:
(1) No aircraft may exhibit any
divergent longitudinal dynamic stability
characteristics so unstable as to increase
the pilot’s workload or otherwise
endanger the aircraft and its occupants,
and
(2) The aircraft must exhibit lateraldirectional dynamic stability inclusive
of likely failures.
(d) For thrust borne operations, no
aircraft may exhibit any divergent
dynamic stability characteristics so
unstable as to increase the pilot’s
workload or otherwise endanger the
aircraft and its occupants.
ddrumheller on DSK120RN23PROD with RULES2
AM1.2150 Minimum Safe Speed
Characteristics and Warning
(a) When part of the lift is generated
from a fixed wing, the aircraft must have
controllable stall characteristics in
straight flight, turning flight, and
accelerated turning flight with a clear
and distinctive stall warning that
provides sufficient margin to prevent
inadvertent stalling and not have a
tendency to inadvertently depart
controlled safe flight.
(b) For other sources of lift, the
aircraft must have controllable
characteristics in straight flight, turning
flight, and accelerated turning flight
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with a clear and distinctive warning that
provides sufficient margin to prevent
inadvertent departures from controlled
safe flight.
(c) For all sources of lift, the aircraft
must not have the tendency to
inadvertently depart controlled safe
flight after a sudden change of thrust.
§ 23.2155 Ground and Water
Handling Characteristics
[Applicable to Model M001]
AM1.2160 Vibration, Buffeting, and
High-Speed Characteristics
(a) Each part of the aircraft must be
free from excessive vibration and
buffeting under each appropriate speed
and power condition. Vibration and
buffeting, for operations up to VD/MD,
must not interfere with the control of
the aircraft or cause excessive fatigue to
the flightcrew. Stall warning buffet
within these limits is allowable.
(b) For inadvertent excursions beyond
the maximum approved speed, the
aircraft must be able to safely recover
back to its approved flight envelope
without requiring exceptional piloting
skill, strength, or alertness. This
recovery may not result in structural
damage or loss of control.
AM1.2165 Performance and Flight
Characteristics Requirements for Flight
in Atmospheric Icing Conditions
(a) The applicant must provide a
means to detect icing conditions for
which certification is not requested and
show the aircraft’s ability to avoid or
exit those icing conditions.
(b) The applicant must develop an
operating limitation to prohibit
intentional flight, including takeoff and
landing, into icing conditions for which
the aircraft is not certified to operate.
Subpart C—Structures
AM1.2200
Structural Design Envelope
The applicant must determine the
structural design envelope, which
describes the range and limits of aircraft
design and operational parameters for
which the applicant will show
compliance with the requirements of
this subpart. The applicant must
account for all aircraft design and
operational parameters that affect
structural loads, strength, durability,
and aeroelasticity, including:
(a) Structural design airspeeds,
landing descent speeds, and any other
airspeed limitation at which the
applicant must show compliance to the
requirements of this subpart. The
structural design airspeeds must—
(1) Be sufficiently greater than the
minimum safe speed of the aircraft to
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safeguard against loss of control in
turbulent air; and
(2) Provide sufficient margin for the
establishment of practical operational
limiting airspeeds.
(b) Design maneuvering load factors
not less than those, which service
history shows, may occur within the
structural design envelope.
(c) Inertial properties including
weight, center of gravity, and mass
moments of inertia, accounting for—
(1) Each critical weight from the
aircraft empty weight to the maximum
weight; and
(2) The weight and distribution of
occupants, payload, and energy-storage
systems.
(d) Characteristics of aircraft control
systems, including range of motion and
tolerances for control surfaces, high lift
devices, or other moveable surfaces.
(e) Each critical altitude up to the
maximum altitude.
(f) Engine-driven lifting-device
rotational speed and ranges, and the
maximum rearward and sideward flight
speeds.
(g) Thrust-borne, wing-borne, and
semi-thrust-borne flight configurations,
with associated flight load envelopes.
§ 23.2205 Interaction of Systems and
Structures
[Applicable to Model M001]
Structural Loads
§ 23.2210
Structural Design Loads
(a) through (b) [Applicable to Model
M001]
AM1.2215
Flight Load Conditions
(a) The applicant must determine the
structural design loads resulting from
the following flight conditions:
(1) Atmospheric gusts where the
magnitude and gradient of these gusts
are based on measured gust statistics.
(2) Symmetric and asymmetric
maneuvers.
(3) Asymmetric thrust resulting from
the failure of a powerplant unit.
(b) There must be no vibration or
buffeting severe enough to result in
structural damage, at any speed up to
dive speed, within the structural design
envelope, in any configuration and
power setting.
§ 23.2220 Ground and Water Load
Conditions
[Applicable to Model M001]
AM1.2225 Component Loading
Conditions
The applicant must determine the
structural design loads acting on:
(a) Each engine mount and its
supporting structure such that both are
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Federal Register / Vol. 89, No. 102 / Friday, May 24, 2024 / Rules and Regulations
designed to withstand loads resulting
from—
(1) Powerplant operation combined
with flight gust and maneuver loads;
and
(2) For non-reciprocating
powerplants, sudden powerplant
stoppage.
(b) Each flight control and high-lift
surface, their associated system and
supporting structure resulting from—
(1) The inertia of each surface and
mass balance attachment;
(2) Flight gusts and maneuvers;
(3) Pilot or automated system inputs;
(4) System induced conditions,
including jamming and friction; and
(5) Taxi, takeoff, and landing
operations on the applicable surface,
including downwind taxi and gusts
occurring on the applicable surface.
(c) [Reserved]
(d) Engine-driven lifting-device
assemblies, considering loads resulting
from flight and ground conditions, as
well limit input torque at any liftingdevice rotational speed.
§ 23.2230 Limit and Ultimate Loads
(a) through (b) [Applicable to Model
M001]
Structural Performance
ddrumheller on DSK120RN23PROD with RULES2
§ 23.2235 Structural Strength
(a) through (b) [Applicable to Model
M001]
AM1.2240 Structural Durability
(a) The applicant must develop and
implement inspections or other
procedures to prevent structural failures
due to foreseeable causes of strength
degradation, which could result in
serious or fatal injuries, or extended
periods of operation with reduced safety
margins. Each of the inspections or
other procedures developed under this
section must be included in the
Airworthiness Limitations Section of
the ICA, required by AM1.1529.
(b) If safety-by-design (fail-safe) is
used to comply with paragraph (a) of
this section, safety-by-inspection
(damage tolerance) must also be
incorporated to reliably detect structural
damage before the damage could result
in structural failure.
(c) The aircraft must be designed to
minimize hazards to the aircraft due to
structural damage caused by highenergy fragments from an uncontained
engine or rotating machinery failure.
AM1.2241 Aeromechanical Stability
The aircraft must be free from
dangerous oscillations and
aeromechanical instabilities for all
configurations and conditions of
operation on the ground and in flight.
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17:56 May 23, 2024
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AM1.2245 Aeroelasticity
(a) The aircraft must be free from
flutter, control reversal, and
divergence—
(1) At all speeds within and
sufficiently beyond the structural design
envelope;
(2) For any configuration and
condition of operation;
(3) Accounting for critical structural
modes, and
(4) Accounting for any critical failures
or malfunctions.
(b) The applicant must establish
tolerances for all quantities that affect
aeroelastic stability.
(c) Each component and rotating
aerodynamic surface of the aircraft must
be free from any aeroelastic instability
under each appropriate speed and
power condition.
Design
AM1.2250 Design and Construction
Principles
(a) The applicant must design each
part, article, and assembly for the
expected operating conditions of the
aircraft.
(b) Design data must adequately
define the part, article, or assembly
configuration, its design features, and
any materials and processes used.
(c) The applicant must determine the
suitability of each design detail and part
having an important bearing on safety in
operations. The applicant must prevent
single failures from resulting in a
catastrophic effect upon the aircraft.
(d) The control system must be free
from jamming, excessive friction, and
excessive deflection when the aircraft is
subjected to expected limit airloads.
(e) Doors, canopies, and exits must be
protected against inadvertent opening in
flight, unless shown to create no hazard
when opened in flight.
§ 23.2255 Protection of Structure
(a) through (c) [Applicable to Model
M001]
§ 23.2260 Materials and Processes
(a) through (g) [Applicable to Model
M001]
§ 23.2265 Special Factors of Safety
(a) through (c) [Applicable to Model
M001]
Structural Occupant Protection
§ 23.2270 Emergency Conditions
(a) through (e) [Applicable to Model
M001]
Subpart D—Design and Construction
AM1.2300 Flight Control Systems
(a) The applicant must design flight
control systems to:
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45969
(1) Operate easily, smoothly, and
positively enough to allow proper
performance of their functions;
(2) Protect against likely hazards; and
(3) Ensure that the flightcrew is made
suitably aware whenever the means of
primary flight control approaches the
limits of control authority.
(b) The applicant must design trim
systems or trim functions, if installed,
to:
(1) Protect against inadvertent,
incorrect, or abrupt trim operation; and
(2) Provide information that is
required for safe operation.
(c) Features that protect the aircraft
against loss of control or exceeding
critical limits must be designed such
that there are no adverse flight
characteristics in aircraft response to
flight-control inputs, unsteady
atmospheric conditions, and other likely
conditions, including simultaneous
limiting events.
§ 23.2305
Landing Gear Systems
(a) through (c) [Applicable to Model
M001]
AM1.2311
Bird Strike
The aircraft must be capable of
continued safe flight and landing after
impact with a 2.2-lb (1.0 kg) bird.
Occupant System Design Protection
AM1.2315 Means of Egress and
Emergency Exits
(a) With the cabin configured for
takeoff or landing, the aircraft is
designed to:
(1) Facilitate rapid and safe
evacuation of the aircraft in conditions
likely to occur following an emergency
landing.
(2) Have means of egress (openings,
exits, or emergency exits), that can be
readily located and opened from the
inside and outside. The means of
opening must be simple and obvious
and marked inside and outside the
aircraft.
(3) Have easy access to emergency
exits when present.
(b) [Reserved]
§ 23.2320 Occupant Physical
Environment
(a) and (c) [Applicable to Model
M001]
(b), (d), and (e) [Not applicable to
Model M001]
Fire and High Energy Protection
AM1.2325
Fire Protection
(a) The following materials must be
self-extinguishing—
(1) Insulation on electrical wire and
electrical cable; and
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Federal Register / Vol. 89, No. 102 / Friday, May 24, 2024 / Rules and Regulations
(2) Materials in the baggage and cargo
compartments inaccessible in flight.
(b) The following materials must be
flame resistant—
(1) Materials in each compartment
accessible in flight; and
(2) Any equipment associated with
any electrical cable installation and that
would overheat in the event of circuit
overload or fault.
(c) Thermal/acoustic materials in the
fuselage, if installed, must not be a
flame propagation hazard.
(d) Sources of heat within each
baggage and cargo compartment that are
capable of igniting adjacent objects must
be shielded and insulated to prevent
such ignition.
(e) Each baggage and cargo
compartment must—
(1) Be located where a fire would be
visible to the pilots and be accessible for
the manual extinguishing of a fire,
(2) Be equipped with a smoke or fire
detection system that warns the pilot, or
(3) Be constructed of, or lined with,
fire resistant materials.
(f) There must be a means to
extinguish any fire in the cabin such
that the pilot, while seated, can easily
access the fire extinguishing means.
(g) Each area where flammable fluids
or vapors might escape by leakage of a
fluid system must—
(1) Be defined; and
(2) Have a means to minimize the
probability of fluid and vapor ignition,
and the resultant hazard, if ignition
occurs.
ddrumheller on DSK120RN23PROD with RULES2
AM1.2330 Fire Protection in Fire
Zones and Adjacent Areas
(a) Flight controls, engine mounts,
and other flight structures within or
adjacent to fire zones must be capable
of withstanding the effects of a fire.
(b) Engines in a fire zone must remain
attached to the aircraft in the event of
a fire.
(c) In fire zones, terminals,
equipment, and electrical cables used
during emergency procedures must
perform their intended function in the
event of a fire.
propulsion, which affects propulsion
safety.
(b) Each aircraft engine and propeller
must be approved under the aircraft
type certificate using standards found in
subparts H and I.
(c) The applicant must construct and
arrange each powerplant installation to
account for—
(1) Likely operating conditions,
including foreign-object threats;
(2) Sufficient clearance of moving
parts to other aircraft parts and their
surroundings;
(3) Likely hazards in operation
including hazards to ground personnel;
and
(4) Vibration and fatigue.
(d) Hazardous accumulations of
fluids, vapors, or gases must be isolated
from the aircraft and personnel
compartments and be safely contained
or discharged.
(e) Powerplant components must
comply with their component
limitations and installation instructions
or be shown not to create a hazard.
AM1.2405
Systems
Power or Thrust Control
(a) Any power or thrust control
system or powerplant control system
must be designed so no unsafe
condition results during normal
operation of the system.
(b) Any single failure or likely
combination of failures or malfunctions
of a power or thrust control system or
powerplant control system must not
prevent continued safe flight and
landing of the aircraft.
(c) Inadvertent flightcrew operation of
a power or thrust control system or
powerplant control system must be
prevented, or if not prevented, must not
prevent continued safe flight and
landing of the aircraft.
§ 23.2410 Powerplant Installation
Hazard Assessment
(a) through (c) [Applicable to Model
M001]
§ 23.2415
Powerplant Ice Protection
AM1.2430
Energy Systems
(a) Each energy system must—
(1) Be designed and arranged to
provide independence between multiple
energy-storage and supply systems, so
that failure of any one component in
one system will not result in loss of
energy storage or supply of another
system;
(2) Be designed to prevent
catastrophic events due to lightning
strikes, taking into account direct and
indirect effects on the aircraft;
(3) Provide the energy necessary to
ensure each powerplant functions
properly in all likely operating
conditions;
(4) Provide the flightcrew with a
means to determine the total useable
energy available and provide
uninterrupted supply of that energy
when the system is correctly operated,
accounting for likely energy
fluctuations;
(5) Provide a means to safely remove
or isolate the energy stored in the
system from the aircraft; and
(6) Be designed to retain energy under
all likely operating conditions and to
minimize hazards to occupants and first
responders following an emergency
landing or otherwise survivable impact
(crash landing).
(b) Each energy-storage system must—
(1) Withstand the loads under likely
operating conditions without failure;
and
(2) Be isolated from personnel
compartments and protected from likely
hazards.
(c) Each energy-storage recharging
system must be designed to—
(1) Prevent improper recharging; and
(2) Prevent the occurrence of hazard
to the aircraft or to persons during
recharging.
AM1.2440 Powerplant Fire Protection
There must be means to isolate and
mitigate hazards to the aircraft in the
event of a powerplant system fire or
overheat in operation.
AM1.2335 Lightning and Static
Electricity Protection
(a) through (b) [Applicable to Model
M001]
(a) The aircraft must be protected
against catastrophic effects from
lightning.
(b) The aircraft must be protected
against hazardous effects caused by an
accumulation of electrostatic charge.
AM1.2425 Powerplant Operational
Characteristics
§ 23.2500 Airplane Level Systems
Requirements
(a) Each installed powerplant must
operate without any hazardous
characteristics during normal and
emergency operation within the range of
operating limitations for the aircraft and
the engine.
(b) The design must provide for the
shutdown and restart of the powerplant
in flight within an established
operational envelope.
(a) through (b) [Applicable to Model
M001]
Subpart E—Powerplant
AM1.2400
Powerplant Installation
(a) For the purpose of this subpart, the
aircraft powerplant installation must
include each component necessary for
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Subpart F—Equipment
§ 23.2505
Function and Installation
[Applicable to Model M001]
§ 23.2510 Equipment, Systems, and
Installations
(a) through (c) [Applicable to Model
M001]
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Federal Register / Vol. 89, No. 102 / Friday, May 24, 2024 / Rules and Regulations
AM1.2515 Electrical- and ElectronicSystem Lightning Protection
(a) Each electrical or electronic system
that performs a function, the failure of
which would prevent the continued safe
flight and landing of the aircraft, must
be designed and installed such that—
(1) The function at the aircraft level is
not adversely affected during and after
the time the aircraft is exposed to
lightning; and
(2) The system recovers normal
operation of that function in a timely
manner after the aircraft is exposed to
lightning unless the system’s recovery
conflicts with other operational or
functional requirements of the system.
(b) For an aircraft approved for
operation under instrument flight rules
(IFR), each electrical and electronic
system that performs a function, the
failure of which would reduce the
capability of the aircraft or the ability of
the flightcrew to respond to an adverse
operating condition, must be designed
and installed such that the system
recovers normal operation of that
function in a timely manner after the
aircraft is exposed to lightning.
ddrumheller on DSK120RN23PROD with RULES2
AM1.2520 High-Intensity Radiated
Fields (HIRF) Protection
(a) Each electrical or electronic system
that performs a function, the failure of
which would prevent the continued safe
flight and landing of the aircraft, must
be designed and installed such that—
(1) The function at the aircraft level is
not adversely affected during and after
the time the aircraft is exposed to the
HIRF environment; and
(2) The system recovers normal
operation of that function in a timely
manner after the aircraft is exposed to
the HIRF environment, unless the
system’s recovery conflicts with other
operational or functional requirements
of the system.
(b) For aircraft approved for IFR
operations, each electrical and
electronic system that performs a
function, the failure of which would
reduce the capability of the aircraft or
the ability of the flightcrew to respond
to an adverse operating condition, must
be designed and installed such that the
system recovers normal operation of
that function in a timely manner after
the aircraft is exposed to the HIRF
environment.
§ 23.2525 System Power Generation,
Storage, and Distribution
(a) through (c) [Applicable to Model
M001]
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Jkt 262001
§ 23.2530 External and Cockpit
Lighting
(a) through (d) [Applicable to Model
M001]
(e) [Not applicable to Model M001]
§ 23.2535 Safety Equipment
[Applicable to Model M001]
§ 23.2545 Pressurized Systems
Elements
[Applicable to Model M001]
§ 23.2550 Equipment Containing HighEnergy Rotors
[Applicable to Model M001]
Subpart G—Flightcrew Interface and
Other Information
AM1.2600 Flightcrew Interface
(a) The pilot compartment, its
equipment, and its arrangement to
include pilot view, must allow each
pilot to perform their duties for all
sources of lift and phases of flight and
perform any maneuvers within the
approved flight envelope of the aircraft,
without excessive concentration, skill,
alertness, or fatigue.
(b) The applicant must install flight,
navigation, surveillance, and
powerplant controls and displays, as
needed, so qualified flightcrew can
monitor and perform defined tasks
associated with the intended functions
of systems and equipment, without
excessive concentration, skill, alertness,
or fatigue. The system and equipment
design must minimize flightcrew errors,
which could result in additional
hazards.
§ 23.2605 Installation and Operation
(a) through (c) [Applicable to Model
M001]
§ 23.2610 Instrument Markings,
Control Markings, and Placards
(a) through (c) [Applicable to Model
M001]
AM1.2615 Flight, Navigation, and
Powerplant Instruments
(a) Installed systems must provide the
flightcrew member who sets or monitors
parameters for the flight, navigation,
and powerplant, the information
necessary to do so during each source of
lift and phase of flight. This information
must—
(1) Be presented in a manner that the
crewmember can monitor the parameter
and determine trends, as needed, to
operate the aircraft; and
(2) Include limitations, unless the
limitations cannot be exceeded in all
intended operations.
(b) Indication systems that integrate
the display of flight or powerplant
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parameters to operate the aircraft, or are
required by the operating rules of title
14, chapter I, must—
(1) Not inhibit the primary display of
flight or powerplant parameters needed
by any flightcrew member in any
normal mode of operation; and
(2) In combination with other
systems, be designed and installed so
information essential for continued safe
flight and landing will be available to
the flightcrew in a timely manner after
any single failure or probable
combination of failures.
AM1.2620 Aircraft Flight Manual
The applicant must provide an
Aircraft Flight Manual that must be
delivered with each aircraft.
(a) The Aircraft Flight Manual must
contain the following information—
(1) Aircraft operating limitations;
(2) Aircraft operating procedures;
(3) Performance information;
(4) Loading information; and
(5) Other information that is necessary
for safe operation because of design,
operating, or handling characteristics.
(b) The portions of the Aircraft Flight
Manual containing the information
specified in paragraphs (a)(1) through
(a)(4) of this section must be approved
by the FAA in a manner specified by the
Administrator.
Subpart H—Electric Engine
Requirements
§ 33.5 Instruction Manual for
Installing and Operating the Engine
(a) through (c) [Applicable to Model
M001]
§ 33.7 Engine Ratings and Operating
Limitations
(a) [Applicable to Model M001]
(b) through (d) [Not applicable to
Model M001]
AM1.2702 Engine Ratings and
Operating Limits
Ratings and operating limits must be
established and included in the type
certificate data sheet based on:
(a) Shaft power, torque, rotational
speed, and temperature for:
(1) Rated takeoff power;
(2) Rated maximum continuous
power; and
(3) Rated maximum temporary power
and associated time limit.
(b) Duty cycle and the rating at that
duty cycle. The duty cycle must be
declared in the type certificate data
sheet.
(c) Cooling fluid grade or
specification.
(d) Power-supply requirements.
(e) Any other ratings or limitations
that are necessary for the safe operation
of the engine.
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§ 33.8 Selection of Engine Power and
Thrust Ratings
(a) through (b) [Applicable to Model
M001]
§ 33.15 Materials
(a) through (b) [Applicable to Model
M001]
§ 33.28
§ 33.17 Fire Protection
(a) [Not applicable to Model M001]
(b) through (g) [Applicable to Model
M001]
AM1.2704 Fire Protection
(a) The design and construction of the
engine and the materials used must
minimize the probability of the
occurrence and spread of fire during
normal operation and failure conditions
and must minimize the effect of such a
fire.
(b) High-voltage electrical wiring
interconnect systems must be protected
against arc faults that can lead to
hazardous engine effects as defined in
AM1.2717(d)(2). Non-protected
electrical wiring interconnects must be
analyzed to show that arc faults do not
cause a hazardous engine effect.
AM1.2705 Durability
The engine design and construction
must minimize the development of an
unsafe condition of the engine between
maintenance intervals, overhaul
periods, or mandatory actions described
in the applicable ICA.
§ 33.21 Engine Cooling
[Applicable to Model M001]
AM1.2706 Engine Cooling
If cooling is required to satisfy the
safety analysis as described in
AM1.2717, the cooling-system
monitoring features and usage must be
documented in the engine installation
manual.
§ 33.23 Engine Mounting Attachments
and Structure
(a) through (b) [Applicable to Model
M001]
ddrumheller on DSK120RN23PROD with RULES2
§ 33.25 Accessory Attachments
[Applicable to Model M001]
AM1.2709 Overspeed
(a) A rotor overspeed must not result
in a burst, rotor growth, or damage that
results in a hazardous engine effect, as
defined in AM1.2717(d)(2). Compliance
with this paragraph must be shown by
test, validated analysis, or a
combination of both. Applicable
assumed rotor speeds must be declared
and justified.
(b) Rotors must possess sufficient
strength with a margin to burst above
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approved operating conditions and
above failure conditions leading to rotor
overspeed. The margin to burst must be
shown by test, validated analysis, or a
combination thereof.
(c) The engine must not exceed the
rotor-speed operational limitations that
could affect rotor structural integrity.
Engine Control Systems
(b)(1)(i), (b)(1)(iii), and (b)(1)(iv)
[Applicable to Model M001]
(a), (b)(1)(ii), and (b)(2) through (m)
[Not applicable to Model M001]
AM1.2710
Engine Control Systems
(a) Applicability.
These requirements apply to any
system or device that is part of the
engine type design that controls, limits,
monitors, or protects engine operation
and is necessary for the continued
airworthiness of the engine.
(b) Engine control.
The engine control system must
ensure the engine does not experience
any unacceptable operating
characteristics or exceed its operating
limits, including in failure conditions
where the fault or failure results in a
change from one control mode to
another, from one channel to another, or
from the primary system to the back-up
system, if applicable.
(c) Design assurance.
The software and complex electronic
hardware, including programmable
logic devices, must be—
(1) Designed and developed using a
structured and systematic approach that
provides a level of assurance for the
logic commensurate with the hazard
associated with the failure or
malfunction of the systems in which the
devices are located; and
(2) Substantiated by a verification
methodology acceptable to the
Administrator.
(d) Validation.
All functional aspects of the control
system must be substantiated by test,
analysis, or a combination thereof, to
show that the engine control system
performs the intended functions
throughout the declared operational
envelope.
(e) Environmental limits.
Environmental limits that cannot be
adequately substantiated by endurance
demonstration, validated analysis, or a
combination thereof must be
demonstrated by the system and
component tests in AM1.2727.
(f) Engine control system failures.
The engine control system must—
(1) Have a maximum rate of Loss of
Power Control (LOPC) that is suitable
for the intended aircraft application.
The estimated LOPC rate must be
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specified in the engine installation
manual;
(2) When in the full-up configuration,
be single fault tolerant, as determined
by the Administrator, for electrical,
electrically detectable, and electronic
failures involving LOPC events;
(3) Not have any single failure that
results in hazardous engine effects as
defined in AM1.2717(d)(2); and
(4) Ensure failures or malfunctions
that lead to local events in the aircraft
do not result in hazardous engine effects
as defined in AM1.2717(d)(2) due to
engine control system failures or
malfunctions.
(g) System safety assessment.
The applicant must perform a system
safety assessment. This assessment must
identify faults or failures that affect
normal operation, together with the
predicted frequency of occurrence of
these faults or failures. The intended
aircraft application must be taken into
account to ensure the assessment of the
engine control system safety is valid.
(h) Protection systems.
The engine control devices and
systems’ design and function, together
with engine instruments, operating
instructions, and maintenance
instructions, must ensure that engine
operating limits that can lead to a
hazard will not be exceeded in-service.
(i) Aircraft-supplied data.
Any single failure leading to loss,
interruption, or corruption of aircraftsupplied data (other than power
command signals from the aircraft), or
aircraft-supplied data shared between
engine systems within a single engine or
between fully independent engine
systems, must—
(1) Not result in a hazardous engine
effect, as defined in AM1.2717(d)(2), for
any engine installed on the aircraft; and
(2) Be able to be detected and
accommodated by the control system.
(j) Engine control system electrical
power.
(1) The engine control system must be
designed such that the loss,
malfunction, or interruption of the
control system electrical power source
will not result in a hazardous engine
effect, as defined in AM1.2717(d)(2), the
unacceptable transmission of erroneous
data, or continued engine operation in
the absence of the control function. The
engine control system must be capable
of resuming normal operation when
aircraft-supplied power returns to
within the declared limits.
(2) The applicant must identify and
declare, in the engine installation
manual, the characteristics of any
electrical power supplied from the
aircraft to the engine control system,
including transient and steady-state
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voltage limits, and any other
characteristics necessary for safe
operation of the engine.
§ 33.29
Instrument Connection
(a), (e), and (g) [Applicable to Model
M001]
(b) through (d), (f), and (h) [Not
applicable to the Model M001]
AM1.2711
Instrument Connection
(a) In addition, as part of the system
safety assessment of AM1.2710(g) and
AM1.2733(h), the applicant must assess
the possibility and subsequent effect of
incorrect fit of instruments, sensors, or
connectors. Where practicable, the
applicant must take design precautions
to prevent incorrect configuration of the
system.
(b) The applicant must provide
instrumentation enabling the flightcrew
to monitor the functioning of the engine
cooling system unless evidence shows
that:
(1) Other existing instrumentation
provides adequate warning of failure or
impending failure;
(2) Failure of the cooling system
would not lead to hazardous engine
effects, as defined in AM1.2717(d)(2),
before detection; or
(3) The probability of failure of the
cooling system is extremely remote.
AM1.2712
Stress Analysis
(a) A mechanical and thermal stress
analysis, as well as an analysis of the
stress caused by electromagnetic forces,
must show a sufficient design margin to
prevent unacceptable operating
characteristics and hazardous engine
effects as defined in AM1.2717(d)(2).
(b) Maximum stresses in the engine
must be determined by test, validated
analysis, or a combination thereof, and
must be shown not to exceed minimum
material properties.
§ 33.70
Engine Life Limited Parts
Introductory paragraph [Not
applicable to Model M001]
(a) through (c) [Applicable to Model
M001]
ddrumheller on DSK120RN23PROD with RULES2
AM1.2713
Parts
Critical and Life-Limited
(a) The applicant must show, by a
safety analysis or means acceptable to
the Administrator, whether rotating or
moving components, bearings, shafts,
static parts, and non-redundant mount
components should be classified,
designed, manufactured, and managed
throughout their service life as critical
or life-limited parts.
(1) Critical part means a part that
must meet prescribed integrity
specifications to avoid its primary
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failure, which is likely to result in a
hazardous engine effect as defined in
AM1.2717(d)(2).
(2) Life-limited parts may include but
are not limited to a rotor and major
structural static part, the failure of
which can result in a hazardous engine
effect, as defined in AM1.2717(d)(2),
due to low-cycle fatigue.
(b) In establishing the integrity of each
critical part or life-limited part, the
applicant must provide to the
Administrator the following three plans
for approval: an engineering plan, a
manufacturing plan, and a servicemanagement plan, as defined in § 33.70.
AM1.2714 Lubrication System
(a) The lubrication system must be
designed and constructed to function
properly between scheduled
maintenance intervals in all flight
attitudes and atmospheric conditions in
which the engine is expected to operate.
(b) The lubrication system must be
designed to prevent contamination of
the engine bearings and lubrication
system components.
(c) The applicant must demonstrate
by test, validated analysis, or a
combination thereof, the unique
lubrication attributes and functional
capability of paragraphs (a) and (b) of
this section.
AM1.2715 Power Response
The design and construction of the
engine, including its control system,
must enable an increase—
(a) From the minimum power setting
to the highest rated power without
detrimental engine effects;
(b) From the minimum obtainable
power while in flight, and while on the
ground, to the highest rated power
within a time interval determined to be
appropriate for the intended aircraft
application; and
(c) From the minimum torque to the
highest rated torque without detrimental
engine effects in the intended aircraft
application.
AM1.2716 Continued Rotation
If the design allows any of the engine
main rotating systems to continue to
rotate after the engine is shut down
while in-flight, this continued rotation
must not result in hazardous engine
effects, as specified in AM1.2717(d)(2).
§ 33.75 Safety Analysis
(a)(1) through (a)(2), (d), (e), and (g)(2)
[Applicable to Model M001]
(a)(3) through (c), (f), (g)(1), and (g)(3)
[Not applicable to Model M001]
AM1.2717 Safety Analysis
(a) The applicant must comply with
§ 33.75(a)(1) and (2) using the failure
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45973
definitions in paragraph (d) of this
section.
(b) The primary failure of certain
single elements cannot be sensibly
estimated in numerical terms. If the
failure of such elements is likely to
result in hazardous engine effects as
defined in paragraph (d)(2) of this
section, then the applicant may show
compliance by reliance on the
prescribed integrity requirements such
as § 33.15, AM1.2709, AM1.2713, or
combinations thereof, as applicable. The
failure of such elements and associated
prescribed integrity requirements must
be stated in the safety analysis.
(c) The applicant must comply with
§ 33.75(d) using the failure definitions
in paragraph (d) of this section,
§ 33.75(e)(1) using the ICA in AM1.1529
Appendix 1, and with § 33.75(e)(4)
using the failure definitions in
paragraph (d) of this section.
(d) Unless otherwise approved by the
Administrator, the following definitions
apply to the engine effects when
showing compliance with these
airworthiness criteria:
(1) A minor engine effect does not
prohibit the engine from performing its
intended functions in a manner
consistent with § 33.28(b)(1)(i),
(b)(1)(iii), and (b)(1)(iv), and the engine
complies with the operability
requirements such as AM1.2715,
AM1.2725, and AM1.2731, as
appropriate.
(2) The engine effects in § 33.75(g)(2)
are hazardous engine effects, as are:
(i) Electrocution of the crew,
passengers, operators, maintainers, or
others; and
(ii) Blockage of cooling systems that
could cause the engine effects described
in § 33.75(g)(2) and paragraph (d)(2)(i) of
this section.
(3) Any other engine effect is a major
engine effect.
(e) The intended aircraft application
must be taken into account to assure
that the analysis of the engine system
safety is valid.
AM1.2718 Ingestion
(a) Rain, ice, and hail ingestion must
not result in an abnormal operation
such as shutdown, power loss, erratic
operation, or power oscillations
throughout the engine operating range.
(b) Ingestion from other likely sources
(birds, induction system ice, foreign
objects—ice slabs) must not result in
hazardous engine effects, as defined in
AM1.2717(d)(2), or unacceptable power
loss.
(c) If the design of the engine relies on
features, attachments, or systems that
the installer may supply, for the
prevention of unacceptable power loss
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or hazardous engine effects as defined
in AM1.2717(d)(2) following potential
ingestion, then the features,
attachments, or systems must be
documented in the engine installation
manual.
(d) Ingestion sources described in
paragraph (b) of this section that are not
evaluated must be declared in the
engine installation manual.
AM1.2719 Liquid and Gas Systems
(a) Each system used for lubrication or
cooling of engine components must be
designed and constructed to function
properly in all flight attitudes and
atmospheric conditions in which the
engine is expected to operate.
(b) If a system used for lubrication or
cooling of engine components is not
self-contained, the interfaces to that
system must be defined in the engine
installation manual.
(c) The applicant must establish by
test, validated analysis, or a
combination of both, that all static parts
subject to significant pressure loads will
not:
(1) Exhibit permanent distortion
beyond serviceable limits or exhibit
leakage that could create a hazardous
condition when subjected to normal and
maximum working pressure with
margin.
(2) Exhibit fracture or burst when
subjected to the greater of maximum
possible pressures with margin.
(d) Compliance with paragraph (c) of
this section must take into account:
(1) The operating temperature of the
part;
(2) Any other significant static loads
in addition to pressure loads;
(3) Minimum properties
representative of both the material and
the processes used in the construction
of the part; and
(4) Any adverse physical geometry
conditions allowed by the type design,
such as minimum material and
minimum radii.
(e) Approved coolants and lubricants
must be listed in the engine installation
manual.
ddrumheller on DSK120RN23PROD with RULES2
AM1.2720
Vibration Demonstration
(a) The engine must be designed and
constructed to function throughout its
normal operating range of rotor speeds
and engine output power, including
defined exceedances, without inducing
excessive stress in any of the engine
parts because of vibration and without
imparting excessive vibration forces to
the aircraft structure.
(b) Each engine design must undergo
a vibration survey to establish that the
vibration characteristics of those
components that may be subject to
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induced vibration are acceptable
throughout the approved flight envelope
and engine operating range for the
specific installation configuration. The
possible sources of the induced
vibration that the survey must assess are
mechanical, aerodynamic, acoustical,
internally induced electromagnetic,
installation induced effects that can
affect the engine vibration
characteristics, and likely
environmental effects. This survey must
be shown by test, validated analysis, or
a combination thereof.
environments, that would impact
temperature limits.
AM1.2721
The engine must be subjected to a
durability demonstration to show that
each part of the engine has been
designed and constructed to minimize
any unsafe condition of the system
between overhaul periods or between
engine replacement intervals if the
overhaul is not defined. This test must
simulate the conditions in which the
engine is expected to operate in service,
including typical start-stop cycles, to
establish when the initial maintenance
is required.
Overtorque
When approval is sought for a
transient maximum engine overtorque,
the applicant must demonstrate by test,
validated analysis, or a combination
thereof, that the engine can continue
operation after operating at the
maximum engine overtorque condition
without maintenance action. Upon
conclusion of overtorque tests
conducted to show compliance with
this subpart, or any other tests that are
conducted in combination with the
overtorque test, each engine part or
individual groups of components must
meet the requirements of AM1.2729.
AM1.2722
Calibration Assurance
Each engine must be subjected to
calibration tests to establish its power
characteristics and the conditions both
before and after the endurance and
durability demonstrations specified in
AM1.2723 and AM1.2726.
AM1.2723
Endurance Demonstration
(a) The applicant must subject the
engine to an endurance demonstration,
acceptable to the Administrator, to
demonstrate the engine’s limit
capabilities.
(b) The endurance demonstration
must include increases and decreases of
the engine’s power settings, energy
regeneration, and dwellings at the
power settings or energy regeneration
for sufficient durations that produce the
extreme physical conditions the engine
experiences at rated performance levels,
operational limits, and at any other
conditions or power settings that are
required to verify the limit capabilities
of the engine.
AM1.2724
Temperature Limit
The engine design must demonstrate
its capability to endure operation at its
temperature limits plus an acceptable
margin. The applicant must quantify
and justify the margin to the
Administrator. The demonstration must
be repeated for all declared duty cycles
and ratings, and operating
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AM1.2725
Operation Demonstration
The engine design must demonstrate
safe operating characteristics, including
but not limited to power cycling,
starting, acceleration, and overspeeding
throughout its declared flight envelope
and operating range. The declared
engine operational characteristics must
account for installation loads and
effects.
AM1.2726
AM1.2727
Tests
Durability Demonstration
System and Component
The applicant must show that systems
and components that cannot be
adequately substantiated in accordance
with the endurance demonstration or
other demonstrations will perform their
intended functions in all declared
environmental and operating
conditions.
AM1.2728 Rotor Locking
Demonstration
If shaft rotation is prevented by
locking the rotor(s), the engine must
demonstrate:
(a) Reliable rotor locking performance;
(b) Reliable unlocking performance;
and
(c) That no hazardous engine effects,
as specified in AM1.2717(d)(2), will
occur.
AM1.2729
Teardown Inspection
(a) Teardown evaluation.
(1) After the endurance and durability
demonstrations have been completed,
the-engine must be completely
disassembled. Each engine component
and lubricant must be eligible for
continued operation in accordance with
the information submitted for showing
compliance with AM1.1529.
(2) Each engine component having an
adjustment setting and a functioning
characteristic that can be established
independent of installation on or in the
engine must retain each setting and
functioning characteristic within the
established and recorded limits at the
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beginning of the endurance and
durability demonstrations.
(b) Non-Teardown evaluation.
If a teardown cannot be performed for
all engine components in a nondestructive manner, then the inspection
or replacement intervals for these
components and lubricants must be
established based on the endurance and
durability demonstrations and
documented in the ICA in accordance
with AM1.1529.
AM1.2730
Containment
The engine must be designed and
constructed to protect against likely
hazards from rotating components as
follows—
(a) The design of the case surrounding
rotating components must provide for
the containment of the rotating
components in the event of failure,
unless the applicant shows that the
margin to rotor burst precludes the
possibility of a rotor burst.
(b) If the margin to burst shows the
case must have containment features in
the event of failure, the case must
provide for the containment of the failed
rotating components. The applicant
must define by test, validated analysis,
or a combination thereof, and document
in the engine installation manual, the
energy level, trajectory, and size of
fragments released from damage caused
by the main rotor failure, and that pass
forward or aft of the surrounding case.
AM1.2731 Operation With a VariablePitch Propeller
The applicant must conduct
functional demonstrations including
feathering, negative torque, negative
thrust, and reverse thrust operations, as
applicable, with a representative
propeller. These demonstrations may be
conducted in a manner acceptable to the
Administrator as part of the endurance,
durability, and operation
demonstrations.
ddrumheller on DSK120RN23PROD with RULES2
AM1.2732
General Conduct of Tests
(a) Maintenance of the engine may be
made during the tests in accordance
with the service and maintenance
instructions submitted in compliance
with AM1.1529, ICA.
(b) The applicant must subject the
engine or its parts to maintenance and
additional tests that the Administrator
finds necessary if—
(1) The frequency of the service is
excessive;
(2) The number of stops due to engine
malfunction is excessive;
(3) Major repairs are needed; or
(4) Replacement of a part is found
necessary during the tests or due to the
teardown inspection findings.
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(c) Upon completion of all
demonstrations and testing specified in
these airworthiness criteria, the engine
and its components must be—
(1) Within serviceable limits;
(2) Safe for continued operation; and
(3) Capable of operating at declared
ratings while remaining within limits.
AM1.2733
Engine Electrical Systems
(a) Applicability.
Any system or device that provides,
uses, conditions, or distributes electrical
power, and is part of the engine type
design, must provide for the continued
airworthiness of the engine and
maintain electric engine ratings.
(b) Electrical systems.
The electrical system must ensure the
safe generation and transmission of
power, electrical load shedding, and
that the engine does not experience any
unacceptable operating characteristics
or exceed its operating limits.
(c) Electrical-power distribution.
(1) The engine electrical-power
distribution system must be designed to
provide the safe transfer of electrical
energy throughout the electrical power
plant. The system must be designed to
provide electrical power so that the loss,
malfunction, or interruption of the
electrical power source will not result in
a hazardous engine effect, as defined in
AM1.2717(d)(2).
(2) The system must be designed and
maintained to withstand normal and
abnormal conditions during all ground
and flight operations.
(3) The system must provide
mechanical or automatic means to
mitigate a faulted electrical-energy
generation or storage device from
leading to hazardous engine effects, as
defined in AM1.2717(d)(2), or
detrimental effects in the intended
aircraft application.
(d) Protection systems.
The engine electrical system must be
designed such that the loss,
malfunction, interruption of the
electrical power source, or power
conditions that exceed design limits
will not result in hazardous engine
effects, as defined in AM1.2717(d)(2), or
detrimental effects in the intended
aircraft application.
(e) Electrical Power Characteristics.
The applicant must identify and
declare, in the engine installation
manual, the characteristics of any
electrical power—
(1) Supplied from the aircraft to the
engine electrical system, for starting and
operating the engine, including
transient and steady-state voltage limits,
or
(2) Supplied from the engine to the
aircraft via energy regeneration, and any
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45975
other characteristics necessary for safe
operation of the engine.
(f) Environmental limits.
Environmental limits that cannot be
adequately substantiated by endurance
demonstration, validated analysis, or a
combination thereof must be
demonstrated by the system and
component tests in AM1.2727.
(g) Electrical-system failures.
The engine electrical system must—
(1) Have a maximum rate of Loss of
Power Control (LOPC) that is suitable
for the intended aircraft application;
(2) When in the full-up configuration,
be single fault tolerant, as determined
by the Administrator, for electrical,
electrically detectable, and electronic
failures involving LOPC events;
(3) Not have any single failure that
results in hazardous engine effects as
defined in AM1.2717(d)(2); and
(4) Not have any likely failure or
malfunction that leads to local events in
the intended aircraft application.
(h) System safety assessment.
The applicant must perform a system
safety assessment. This assessment must
identify faults or failures that affect
normal operation, together with the
predicted frequency of occurrence of
these faults or failures. The intended
aircraft application must be taken into
account to assure the assessment of the
engine system safety is valid.
Subpart I—Propeller Requirements
AM1.2805 Propeller Ratings and
Operating Limitations
Propeller ratings and operating
limitations must be established by the
applicant and approved by the
Administrator, including ratings and
limitations based on the operating
conditions and information specified in
this subpart, as applicable, and any
other information found necessary for
safe operation of the propeller.
§ 35.7 Features and Characteristics
(a) through (b) [Applicable to Model
M001]
AM1.2815 Safety Analysis
(a) The applicant must:
(1) Analyze the propeller system to
assess the likely consequences of all
failures that can reasonably be expected
to occur. This analysis will take into
account, if applicable:
(i) The propeller system when
installed on the aircraft. When the
analysis depends on representative
components, assumed interfaces, or
assumed installed conditions, the
assumptions must be stated in the
analysis.
(ii) Consequential secondary failures
and dormant failures.
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(iii) Multiple failures referred to in
paragraph (d) of this section, or that
result in the hazardous propeller effects
defined in paragraph (g)(1) of this
section.
(2) Summarize those failures that
could result in major propeller effects or
hazardous propeller effects defined in
paragraph (g) of this section, and
estimate the probability of occurrence of
those effects.
(3) Show that hazardous propeller
effects are not predicted to occur at a
rate in excess of that defined as
extremely remote (probability of 10¥7 or
less per propeller flight hour). Because
the estimated probability for individual
failures may be insufficiently precise to
enable the applicant to assess the total
rate for hazardous propeller effects,
compliance may be shown by
demonstrating that the probability of a
hazardous propeller effect arising from
an individual failure can be predicted to
be not greater than 10¥8 per propeller
flight hour. In dealing with probabilities
of this low order of magnitude, absolute
proof is not possible, and reliance must
be placed on engineering judgment and
previous experience, combined with
sound design and test philosophies.
(b) If significant doubt exists as to the
effects of failures or likely combination
of failures, the Administrator may
require assumptions used in the
analysis to be verified by test.
(c) The primary failures of certain
single propeller elements (for example,
blades) cannot be sensibly estimated in
numerical terms. If the failure of such
elements is likely to result in hazardous
propeller effects, those elements must
be identified as propeller critical parts.
For propeller critical parts, the
applicant must meet the prescribed
integrity specifications of AM1.2816.
These instances must be stated in the
safety analysis.
(d) If reliance is placed on a safety
system to prevent a failure progressing
to hazardous propeller effects, the
possibility of a safety system failure, in
combination with a basic propeller
failure, must be included in the
analysis. Such a safety system may
include safety devices, instrumentation,
early warning devices, maintenance
checks, and other similar equipment or
procedures.
(e) If the safety analysis depends on
one or more of the following items,
those items must be identified in the
analysis and appropriately
substantiated.
(1) Maintenance actions being carried
out at stated intervals. This includes
verifying that items that could fail in a
latent manner are functioning properly.
When necessary to prevent hazardous
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17:56 May 23, 2024
Jkt 262001
propeller effects, these maintenance
actions and intervals must be published
in the ICA required under AM1.1529.
Additionally, if errors in maintenance of
the propeller system could lead to
hazardous propeller effects, the
appropriate maintenance procedures
must be included in the relevant
propeller manuals.
(2) Verification of the satisfactory
functioning of safety or other devices at
pre-flight or other stated periods. The
details of this satisfactory functioning
must be published in the appropriate
manual.
(3) The provision of specific
instrumentation not otherwise required.
Such instrumentation must be
published in the appropriate
documentation.
(4) A fatigue assessment.
(f) If applicable, the safety analysis
must include, but not be limited to,
assessment of indicating equipment,
manual and automatic controls,
governors and propeller-control
systems, synchrophasers, synchronizers,
and propeller thrust reversal systems.
(g) Unless otherwise approved by the
Administrator and stated in the safety
analysis, the following failure
definitions apply to compliance with
these airworthiness criteria.
(1) The following are regarded as
hazardous propeller effects:
(i) The development of excessive drag.
(ii) A significant thrust in the opposite
direction to that commanded by the
pilot.
(iii) The release of the propeller or
any major portion of the propeller.
(iv) A failure that results in excessive
unbalance.
(2) The following are regarded as
major propeller effects for variable-pitch
propellers:
(i) An inability to feather the propeller
for feathering propellers.
(ii) An inability to change propeller
pitch when commanded.
(iii) A significant uncommanded
change in pitch.
(iv) A significant uncontrollable
torque or speed fluctuation.
AM1.281 Propeller Critical Parts
The integrity of each propeller critical
part identified by the safety analysis
required by AM1.2815 must be
established by:
(a) A defined engineering process for
ensuring the integrity of the propeller
critical part throughout its service life,
(b) A defined manufacturing process
that identifies the requirements to
consistently produce the propeller
critical part as required by the
engineering process, and
(c) A defined service-management
process that identifies the continued
PO 00000
Frm 00034
Fmt 4701
Sfmt 4700
airworthiness requirements of the
propeller critical part as required by the
engineering process.
§ 35.17 Materials and Manufacturing
Methods
(a) through (c) [Applicable to Model
M001]
§ 35.19 Durability
[Applicable to Model M001]
AM1.2821 Variable- and ReversiblePitch Propellers
(a) No single failure or malfunction in
the propeller system will result in
unintended travel of the propeller
blades to a position below the in-flight
low-pitch position. The extent of any
intended travel below the in-flight lowpitch position must be documented by
the applicant in the appropriate
manuals. Failure of structural elements
need not be considered if the occurrence
of such a failure is shown to be
extremely remote under AM1.2815.
(b) For propellers incorporating a
method to select blade pitch below the
in-flight low-pitch position, provisions
must be made to sense and indicate to
the flightcrew that the propeller blades
are below that position by an amount
defined in the installation instructions.
The method for sensing and indicating
the propeller blade pitch position must
be such that its failure does not affect
the control of the propeller.
§ 35.22 Feathering Propellers
(a) through (c) [Applicable to Model
M001]
AM1.2823 Propeller Control System
The requirements of this section
apply to any system or component that
controls, limits, or monitors propeller
functions.
(a) The propeller control system must
be designed, constructed and validated
to show that:
(1) The propeller control system,
operating in normal and alternative
operating modes and in transition
between operating modes, performs the
functions defined by the applicant
throughout the declared operating
conditions and approved flight
envelope.
(2) The propeller control system
functionality is not adversely affected
by the declared environmental
conditions, including temperature,
electromagnetic interference (EMI), high
intensity radiated fields (HIRF), and
lightning. The environmental limits to
which the system has been satisfactorily
validated must be documented in the
appropriate propeller manuals.
(3) A method is provided to indicate
that an operating mode change has
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Federal Register / Vol. 89, No. 102 / Friday, May 24, 2024 / Rules and Regulations
occurred if flightcrew action is required.
In such an event, operating instructions
must be provided in the appropriate
manuals.
(b) The propeller control system must
be designed and constructed so that, in
addition to compliance with AM1.2815:
(1) No single failure results in a
hazardous propeller effect;
(2) Local events in the intended
aircraft installation will not result in
hazardous propeller effects;
(3) The loss of normal propeller pitch
control does not cause a hazardous
propeller effect under the intended
operating conditions; and
(4) The failure or corruption of data or
signals shared across propellers does
not cause a hazardous propeller effect.
(c) Electronic propeller-controlsystem embedded software must be
designed and implemented by a method
approved by the Administrator that is
consistent with the criticality of the
performed functions and that minimizes
the existence of software errors.
(d) The propeller control system must
be designed and constructed so that the
failure or corruption of aircraft-supplied
data does not result in hazardous
propeller effects.
(e) The propeller control system must
be designed and constructed so that the
loss, interruption, or abnormal
characteristic of aircraft-supplied
electrical power does not result in
hazardous propeller effects. The power
quality requirements must be described
in the appropriate manuals.
§ 35.24
Strength
[Applicable to Model M001]
§ 35.33
General
(a) through (c) [Applicable to Model
M001]
§ 35.34 Inspections, Adjustments, and
Repairs
(a) through (b) [Applicable to Model
M001]
§ 35.35
Centrifugal Load Tests
(a) through (c) [Applicable to Model
M001]
§ 35.36
Bird Impact
ddrumheller on DSK120RN23PROD with RULES2
[Applicable to Model M001]
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§ 35.37
Fatigue Limits and Evaluation
(a) through (c)(1) [Applicable to
Model M001, except replace the
reference to § 35.15 with AM1.2815, and
the reference to ‘‘§ 23.2400(c) or
§ 25.907’’ with AM1.2400(c)]
(c)(2) [Not applicable to Model M001]
§ 35.38
Lightning Strike
[Applicable to Model M001]
§ 35.39
Endurance Test
(a) through (c) [Applicable to Model
M001, except replace the reference to
‘‘part 33’’ with ‘‘these airworthiness
criteria’’]
AM1.2840
Functional Test
The variable-pitch propeller system
must be subjected to the applicable
functional tests of this section. The
same propeller system used in the
endurance test of § 35.39 must be used
in the functional tests and must be
driven by a representative engine on a
test stand or on the aircraft. The
propeller must complete these tests
without evidence of failure or
malfunction. This test may be combined
with the endurance test for
accumulation of cycles.
(a) Governing and reversible-pitch
propellers. Fifteen hundred complete
cycles must be made across the range of
forward pitch and rotational speed. In
addition, 200 complete cycles of control
must be made from lowest normal pitch
to maximum reverse pitch. During each
cycle, the propeller must run for 30
seconds at the maximum power and
rotational speed selected by the
applicant for maximum reverse pitch.
(b) Feathering propellers. Fifty cycles
of feather and unfeather operation must
be made.
(c) An analysis based on tests of
propellers of similar design may be used
in place of the tests of this section.
§ 35.41
Overspeed and Overtorque
(a) through (b) [Applicable to Model
M001]
§ 35.42 Components of the Propeller
Control System
[Applicable to Model M001]
PO 00000
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45977
Appendix A to Part 23—Instructions for
Continued Airworthiness
A23.1 through A23.3(g) and A23.4
[Applicable to Model M001]
A23.3(h) [Not applicable to Model M001]
Appendix A1—Instructions for
Continued Airworthiness (Electric
Engine)
AAM1.2701 General
(a) This appendix specifies requirements
for the preparation of ICA for the engines as
required by AM1.1529.
(b) The ICA for the engine must include the
ICA for all engine parts.
(c) The applicant must submit to the FAA
a program to show how the applicant’s
changes to the ICA will be distributed, if
applicable.
A33.2 Format
(a) through (b) [Applicable to Model M001]
A33.3 Content
(a) and (b) [Applicable to Model M001]
(c) [Not applicable to Model M001]
A33.4 Airworthiness Limitations Section
(a) [Applicable to Model M001]
(b) [Not applicable to Model M001]
Appendix A2—Instructions for
Continued Airworthiness (Propellers)
AAM1.2801 General
(a) This appendix specifies requirements
for the preparation of ICA for the propellers
as required by AM1.1529.
(b) The ICA for the propeller must include
the ICA for all propeller parts.
(c) The applicant must submit to the FAA
a program to show how changes to the ICA
made by the applicant or by the
manufacturers of propeller parts will be
distributed, if applicable.
A35.2 Format
(a) through (b) [Applicable to Model M001]
A35.3 Content
(a) through (b) [Applicable to Model M001]
A35.4 Airworthiness Limitations Section
[Applicable to Model M001]
Issued in Des Moines, WA, on May 14,
2024.
Caspar K. Wang,
Acting Manager, Technical Policy Branch,
Policy and Standards Division, Aircraft
Certification Service.
[FR Doc. 2024–11192 Filed 5–23–24; 8:45 am]
BILLING CODE 4910–13–P
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Agencies
[Federal Register Volume 89, Number 102 (Friday, May 24, 2024)]
[Rules and Regulations]
[Pages 45944-45977]
From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
[FR Doc No: 2024-11192]
[[Page 45943]]
Vol. 89
Friday,
No. 102
May 24, 2024
Part II
Department of Transportation
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Federal Aviation Administration
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14 CFR Part 21
Airworthiness Criteria: Special Class Airworthiness Criteria for the
Archer Aviation, Inc. Model M001 Powered-Lift; Final Rule
Federal Register / Vol. 89 , No. 102 / Friday, May 24, 2024 / Rules
and Regulations
[[Page 45944]]
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DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 21
[Docket No. FAA-2022-1548]
Airworthiness Criteria: Special Class Airworthiness Criteria for
the Archer Aviation, Inc. Model M001 Powered-Lift
AGENCY: Federal Aviation Administration (FAA), DOT.
ACTION: Issuance of final airworthiness criteria.
-----------------------------------------------------------------------
SUMMARY: The FAA announces the special class airworthiness criteria for
the Archer Aviation, Inc. (Archer) Model M001 powered-lift. This
document sets forth the airworthiness criteria the FAA finds to be
appropriate and applicable for the powered-lift design.
DATES: These airworthiness criteria are effective June 24, 2024.
FOR FURTHER INFORMATION CONTACT: James Clary, Emerging Technology
Coordination Section, AIR-611, Policy and Standards Division, Aircraft
Certification Service, Federal Aviation Administration, 10101 Hillwood
Parkway, Fort Worth, TX 76177; telephone 817-222-5138; email
[email protected].
SUPPLEMENTARY INFORMATION:
Background
On March 30, 2022, Archer applied for a type certificate for the
Model M001 powered-lift. The Archer Model M001 powered-lift has a
maximum gross takeoff weight of 6,500 lbs. and is capable of carrying a
pilot and four passengers. The aircraft has a high-wing and V-tail \1\
configuration with fixed tricycle landing gear. The aircraft uses 12
electric engines powered by onboard batteries for propulsion instead of
conventional air and fuel combustion. Six engines with five-bladed
variable-pitch propellers are mounted on the forward edge of the main
wing, three to each side, which are capable of tilting to provide both
vertical and forward thrust. The other six electric engines drive two-
bladed fixed-pitch propellers and are mounted on the aft edge of the
main wing, three to each side; they are fixed in place to provide only
vertical thrust. The aft-mounted engines operate only during thrust-
borne or semi-thrust- borne flight; in wing-borne forward flight, these
engines are switched off and the propellers are faired in line with the
aircraft fuselage. The aircraft structure and propellers are
constructed of composite materials. The Archer Model M001 powered-lift
is intended to be used for Title 14, Code of Federal Regulations (14
CFR) parts 91 and 135 operations, with a single pilot onboard, under
visual flight rules (VFR).
---------------------------------------------------------------------------
\1\ A V-Tail aircraft design incorporates two slanted tail
surfaces instead of the horizontal and vertical fins of a
conventional aircraft empennage. The two fixed tail surfaces of a V-
Tail act as both horizontal and vertical stabilizers and each has a
moveable flight-control surface referred to as a ruddervator.
---------------------------------------------------------------------------
The FAA issued a notice of proposed airworthiness criteria for the
Model M001 powered-lift, which published in the Federal Register on
December 20, 2022 (87 FR 77749).
Discussion
Because the FAA has not yet established powered-lift airworthiness
standards in 14 CFR, the FAA type certificates powered-lift as special
class aircraft. Under the procedures in Sec. 21.17(b), the
airworthiness requirements for special class aircraft, including the
engines and propellers installed thereon, are the portions of the
requirements in 14 CFR parts 23, 25, 27, 29, 31, 33, and 35 found by
the FAA to be appropriate and applicable to the specific type design
and any other airworthiness criteria found by the FAA to provide an
equivalent level of safety to the existing standards. These final
airworthiness criteria announce the applicable regulations and other
airworthiness criteria developed, under Sec. 21.17(b), for type
certification of the Model M001 powered-lift.
The Model M001 powered-lift has characteristics of both a
rotorcraft and an airplane. It is designed to function as a rotorcraft
for takeoff and landing and as an airplane cruising at speeds higher
than a rotorcraft during the enroute portion of flight operations. The
electric engines on the Model M001 powered-lift will use electrical
power instead of air and fuel combustion to propel the aircraft through
six five-bladed composite variable-pitch propellers for all phases of
flight, and six two-bladed fixed-pitch propellers for vertical and
transitional flight modes only. Accordingly, the Archer Model M001
powered-lift proposed airworthiness criteria contained standards from
parts 23, 33, and 35 as well as other proposed airworthiness criteria
specific for a powered-lift and the electric engines and propellers
installed thereon.
For the existing regulations that were included without
modification, the proposed airworthiness criteria included all
amendments to the existing parts 23, 33, and 35 airworthiness standards
in effect as of the application date of March 30, 2022. These are part
23, amendment 23-64, part 33, amendment 33-34, and part 35, amendment
35-10.
The Archer Model M001 powered-lift proposed airworthiness criteria
also included new performance-based airworthiness criteria. The FAA
developed these criteria because no existing standard captured the
powered-lift's various flight modes and electric engines and some
unique characteristics of their propellers. The new requirements
specific to the Archer Model M001 in the proposed airworthiness
criteria used an ``AM1.xxxx'' section-numbering scheme.
Because many of the proposed airworthiness criteria are
performance-based, like the regulations found in part 23, the FAA has
proposed to adopt Sec. 23.2010 by reference, which would require that
the means of compliance used to comply with the airworthiness criteria
be accepted by the Administrator. Because no powered-lift consensus
standards are currently accepted by the Administrator, the means of
compliance will be accepted through the issue paper process.\2\
---------------------------------------------------------------------------
\2\ See Order 8110.112A, Standardized Procedures for Usage of
Issue Papers and Development of Equivalent Levels of Safety
Memorandums.
---------------------------------------------------------------------------
Summary of Changes From the Proposed Airworthiness Criteria
These final airworthiness criteria reflect the following changes,
in addition to others as explained in more detail under Discussion of
Comments: The FAA made changes to the aircraft performance section to
incorporate an optional, ``increased performance'' approval, which
requires greater aircraft performance capabilities beyond that of the
baseline ``essential performance'' approval. The expectations for
aircraft performance at both levels are clearly defined at the
requirement level. Requirements to address various scenarios involving
failures that can lead to loss of thrust were clarified and
consolidated into a consistent terminology across all airworthiness
criteria. Expectations were added for the aircraft to be capable of a
controlled emergency landing following any condition where the aircraft
can no longer provide the commanded power or thrust required for
continued safe flight and landing (CSFL). The proposed requirement to
incorporate a bird strike deterrent system was not adopted in these
final airworthiness criteria, nor were other requirements not
applicable to the Model M001, such as requirements for operations on
water, approval for aerobatic flight, and others, as discussed in
further detail under
[[Page 45945]]
Discussion of Comments. The FAA modified and developed revised
aeroelasticity criteria to more directly address concerns expressed by
commenters related to ``whirl flutter'' and aeromechanical stability.
The FAA revised requirements in response to numerous comments
requesting clarification or recommending changes to address safety gaps
in the proposed criteria, particularly in the areas of aircraft
handling and control, structural airframe loads and durability, flight
controls, protection of occupants, and protection of systems from high-
intensity radiated fields (HIRF) and lightning. The FAA updated
requirements for electric engines in response to requests for improved
clarity on applicability and relationship to the airframe requirements.
The FAA also updated definitions for ``controlled emergency landing,''
``CSFL,'' and ``sources of lift'' and added a definition for ``local
events.''
Lastly, the FAA clarified that, should Archer apply to amend the
type certificate to include another model powered-lift, these
airworthiness criteria would apply to that model also, provided the
criteria remain appropriate to the changed aircraft in accordance with
part 21, subpart D. This change was necessary so that each future
change to the aircraft will not necessarily require an application for
a new type certificate.
Discussion of Comments
The FAA received responses from 22 commenters. The majority of
commenters were government agencies, private companies, and
organizations as follows: Ag[ecirc]ncia Nacional de
Avia[ccedil][atilde]o Civil (ANAC); Airbus; Air Line Pilots Association
(ALPA); Alaka[revaps]i Technologies Corporation (Alaka[revaps]i);
Aerospace, Security and Defence Industries Association of Europe (ASD-
Europe); Association for Uncrewed Vehicle Systems International
(AUVSI); United Kingdom Civil Aviation Authority (UKCAA); European
Union Aviation Safety Agency (EASA); General Aviation Manufacturers
Association (GAMA); IPR; Japan Civil Aviation Bureau (JCAB); Leonardo
Helicopters (Leonardo); Lilium eAircraft GmbH (Lilium); Odys Aviation
(Odys); Overair Inc. (Overair); Rolls-Royce Deutschland Ltd & Co KG
(Rolls-Royce); SkyDrive, Inc. (SkyDrive); Transport Canada Civil
Aviation (TCCA); Vertical Aerospace; and Volocopter GmbH (Volocopter).
The FAA received comments from one individual commenter and from one
anonymous commenter as well.
Support
AUVSI and ASD-Europe expressed support for type certification of
the Model M001 as a special class of aircraft and establishing
airworthiness criteria under Sec. 21.17(b). ALPA expressed support for
the use of 14 CFR part 35 propeller airworthiness standards.
Definitions
The FAA proposed criteria that created new or modified definitions
for the Model M001 powered-lift. The FAA received and reviewed comments
from ASD-Europe, ALPA, Alaka[revaps]i, ANAC, EASA, GAMA, Leonardo,
Lilium, Odys, Overair, TCCA, UKCAA, and an individual commenter that
requested the FAA clarify, revise, or adopt as proposed certain
definitions. Specifically, these comments were focused on the topic
areas of ``CSFL,'' ``controlled emergency landing (CEL),'' and ``loss
of power/thrust,'' along with requests for clarification on other uses
of the term ``thrust.'' GAMA and Overair also proposed modifications to
the ``source of lift'' definition. Additionally, comments from Airbus,
ALPA, ASD-Europe, EASA, Odys, TCCA, UKCAA, and an individual commenter
requested the establishment of a higher safety target for powered-lift
like the Model M001. In response, the FAA created an ``increased
performance'' approval that may be granted based on the aircraft's
ability to meet higher performance standards for continued flight under
certain failure conditions. The FAA modified AM1.2000(a) to provide for
the higher safety target of ``increased performance'' as well as to
establish the proposed minimum safety target for CSFL as ``essential
performance.'' The Model M001 must meet either the essential or
increased performance requirements in this certification basis.
Additionally, the Model M001 may be approved for both essential and
increased performance with appropriate and different operating
limitations.
The FAA has modified the definition of ``CSFL'' to establish the
different expected outcomes based on the performance approval sought.
The definition of ``CSFL'' was modified slightly for the essential
performance approval to include pilot alertness; however, the ability
to continue to the planned destination or alternate is a requirement to
meet the increased performance approval. Increased performance is a
higher level of safety that guarantees fly-away capability after any
failure not shown to be extremely improbable. Essential performance
does not require the aircraft to have the capability to land at the
planned or an alternate landing site as is required for increased
performance.
Several commenters suggested the FAA adopt EASA's special condition
for vertical take-off and landing aircraft (SC-VTOL) requirements for
powered-lift. The FAA disagrees and has instead adopted ``essential''
and ``increased'' performance approvals. Although the FAA's
``essential'' and increased'' performance approvals are similar to
EASA's ``Category Basic'' and ``Category Enhanced'' approvals,
differences remain. The FAA is establishing these airworthiness
criteria for the Model M001 to provide a certification basis for
aircraft design approval, while the operational approval is
accomplished outside of the aircraft certification process.
Additionally, both the FAA's and EASA's performance levels include the
aircraft's ability to conduct a controlled emergency landing after a
condition when the aircraft can no longer provide the commanded power
or thrust required for CSFL as specified in AM1.2105(g). To complete
the integration of these defined levels of safety requirements, the FAA
modified AM1.2115 ``Takeoff performance,'' AM1.2120 ``Climb
requirements,'' and AM1.2130 ``Landing'' to incorporate the essential
and increased performance requirements.
The FAA received several comments that the proposed definition of a
``CEL'' was not sufficient to ensure that the relevant instances that
may be encountered in operation are addressed beyond a ``critical loss
of thrust'' as required under the proposed AM1.2105(g). The FAA agrees
with the concerns raised by these commenters. As such, the FAA revised
the proposed CEL definition and the requirements of AM1.2105(g) to
establish the minimum level of safety required when the aircraft can no
longer provide the commanded power or thrust required for CSFL.
One commenter requested the FAA remove the part of the CEL
definition that requires that the pilot be capable of choosing the
direction and area of touchdown and instead require a controlled
descent. As indicated by the term itself, ``controlled emergency
landing'' is a defined airworthiness attribute in which the design
maintains sufficient control to change direction to an area of
touchdown, while reasonably protecting occupants from serious injury.
However, the FAA has updated the definition of CEL by relocating the
pilot reference to focus the requirement on aircraft functionality.
Overall pilot controllability requirements are addressed in AM1.2135,
which requires that the aircraft be controllable and maneuverable
without requiring
[[Page 45946]]
exceptional piloting skill, alertness, or strength. The intent of the
definition of CEL is to provide equivalency to the part 23 airplane
gliding requirements and the part 27 rotorcraft autorotation
requirements. Both minimize the aircraft's speed (forward and
vertically) while still allowing directional control of the aircraft to
an emergency landing.
One commenter requested the FAA clarify the statement ``reasonably
protecting occupants'' in the definition of ``CEL'' and further
commented that non-participants should also be protected since these
aircraft plan to operate in highly-populated urban environments. The
FAA agrees with the need to provide additional clarity and has modified
the definition of CEL to clarify that the expected safety outcome is
protection from serious injury, which inherently provides a level of
protection for non-participants on the ground. This approach is similar
to the level of safety in Sec. Sec. 23.2270, 23.2320, and 23.2510 for
normal category airplanes. The FAA also received comments seeking
clarification of the term ``some damage'' in the definition of CEL. The
allowance for some damage to the aircraft exists in the 14 CFR 23.2000
definition of CSFL. For the Archer Model M001, this allowance was moved
to the definition for CEL. The intent is that, although there may be
aircraft damage, the occupants remain protected to the extent that
egress may still be achieved following the landing.
The FAA received several comments requesting clarity on the meaning
of ``loss of thrust'' and ``critical loss of thrust'' in AM1.2000 and
throughout the airworthiness criteria. These terms were inherited from
the existing airworthiness standards used to create the proposed
airworthiness criteria. The FAA agrees that the ``loss of thrust'' term
is inadequate for the Model M001, which incorporates distributed
propulsion with an integrated flight and propulsion control system.
Historically, this terminology was used to convey an assumed complete
engine failure because of the critical nature that engines, propellers,
and transmissions provided regarding continued flight or CSFL
capability. With the advent of distributed propulsion, the underlying
assumptions of design features, mitigations, and substantiation of
capability under endurance testing established within the legacy
requirements are no longer valid, requiring revision.
Distributed propulsion with an integrated flight and propulsion
control system adjusts the aircraft's flight path using aerodynamic
and/or propulsive forces. In addition to addressing the complete loss
of thrust at any individual location and its effects, the design must
address additional failures from the flight and propulsion control
system that may inadvertently generate more or less thrust than
commanded by a pilot. For powered-lift with tilting nacelle designs
like the Model M001, the design must also address the possibility of
any given nacelle to fail in an orientation that does not match its
commanded position, and account for the subsequent thrust vector that
results. In part, some of these failures are identified through the
system safety process. However, other considerations exist outside of
that process that are necessary for identifying other critical
failures. As such, the FAA has included a definition of ``critical
change of thrust'' to address the thrust's magnitude and orientation.
Critical change of thrust may consist of more than one condition
depending on what flight conditions it adversely affects (performance,
handling qualities, or both). A critical change of thrust will require
a dedicated assessment encompassing all the above elements.
Further, the proposed definition for ``loss of power/thrust'' was
not adopted in these final airworthiness criteria. Since this term was
only used in the proposed AM1.2105(g), the final AM1.2105(g)
requirement was rewritten to directly incorporate the previous ``loss
of power/thrust'' definition language and clarify that the condition
represents any scenario in which commanded thrust is insufficient to
ensure CSFL, regardless of cause.
The FAA also received recommendations to modify the proposed
``source of lift'' definition to use terminology consistent with the
powered-lift definition in 14 CFR part 1. The FAA agrees and has
revised this definition to align with the powered-lift definition more
closely.
One commenter requested the FAA clarify the meaning of
``predominately'' and what was meant by ``combination'' in the
definition of ``source of lift.'' The FAA has changed ``predominantly''
to ``principally'' in AM1.2000(b)(3) of these final criteria, as the
term ``principally'' is used in the part 1 definitions of powered-lift
and rotorcraft. The FAA intended for the definition of ``source of
lift'' in AM1.2000(b)(3) to be aligned with the existing regulatory
definitions of powered-lift and rotorcraft. The FAA intends the term
``combination'' to capture instances where the sources of lift involve
both engine driven lift devices (e.g., rotors) and non-rotating
airfoils (e.g., fixed wings), generally in a manner in which the
balance between the two is varying during transition from wing-borne
flight to thrust-borne flight and vice-versa. The FAA received a
comment asking to replace the term ``hover'' with ``taxi'' in the
listed phases of flight in AM1.2000(b)(2). The FAA disagrees as the
term ``hover'' refers to an airborne flight condition and ``taxi''
refers to movement while on the ground. Another commenter requested
that the FAA add ``taxi'' to the criteria, since the term is also used
in AM1.2225. The FAA disagrees as the term ``ground operations'' in
AM1.2000(b)(2) includes taxi operations. No changes were made as a
result of this comment.
The FAA received comments asking that the terms ``shutdown,''
``start,'' ``restart,'' and ``idle'' be defined for electric engines.
The FAA disagrees. The FAA intends that these terms have the same
meaning as for existing engine technology, but recognizes that there
may be some differences based on the specific design of the Model M001
and its engine operations. The FAA received a comment questioning the
applicability of part 33 requirements that used the term
``rotorcraft.'' Upon further review, the FAA found similar issues with
the references to ``airplane'' within part 33 and part 35. The FAA
agrees with the concern and updated AM1.2000(c) to clarify that part 33
and part 35 requirements that use the terms ``airplane'' and
``rotorcraft'' mean ``aircraft.'' This also prompted the FAA to remove
the inappropriate reference to typical airplane installations in Sec.
35.37(c)(2). The FAA also received a comment questioning the use of the
term ``of this part'' in part 33. The FAA agrees; the revision to
AM1.2000(c) also clarifies that ``this part'' means ``these
airworthiness criteria'' when used in part 33 and part 35 requirements.
Lastly, the FAA added a definition for the term ``local events'' in
response to comments requesting clarification of this term as used in
requirements in subparts H and I.
Applicable Criteria
The FAA proposed applicable criteria by determining the appropriate
airworthiness requirements that apply to the Model M001 powered-lift.
These criteria are tailored to the powered-lift's design, including its
engines and propellers, as well as its construction, intended use, and
suitability for compliance with operational requirements.
EASA, GAMA, Lilium, Overair, TCCA, Vertical Aerospace, Volocopter,
and an anonymous commenter requested the FAA remove sections and terms
from the proposed airworthiness criteria that do not specifically apply
to the Model M001 design. The FAA
[[Page 45947]]
agrees and did not adopt the following in these final airworthiness
criteria as they were not specifically applicable to the Model M001:
AM1.2225(c);
AM1.2240(b) (a new AM1.2240(b) has been added);
Sec. 23.2310;
AM1.2320(d), (e) (the remaining requirements of AM1.2320
have been transitioned to Sec. 23.2320);
AM1.2325(h);
Sec. 23.2420;
Sec. 23.2435;
Sec. 23.2530(e);
AM1.2540; and
Sec. 35.43.
The following phrases were not adopted in these final airworthiness
criteria as they are not specifically applicable to the Model M001
design:
AM1.2400(a): ``or provides auxiliary power to the
aircraft;''
AM1.2405(a), (b), (c): ``reverser system;''
AM1.2430(a)(3): ``and auxiliary power unit;'' and
AM1.2430(c), (c)(1), (c)(3): ``refilling or.''
The FAA received comments that questioned the inclusion of HIRF and
lightning requirements for aircraft approved for Instrument Flight
Rules (IFR) operations. The requirements are conditional for IFR
approved designs. The FAA found it prudent to specify basic design
requirements for HIRF and lightning based on the expectation that
future design modifications could include an IFR approval. However,
additional design and installation requirements beyond those specified
in these airworthiness criteria would be needed for the aircraft to be
approved to operate under IFR.
Lastly, the FAA received numerous comments noting that the airplane
levels prescribed by Sec. 23.2005 should no longer be referenced in
these criteria, as they apply to conventional airplanes and not to a
powered-lift. The FAA agrees and has revised the airworthiness criteria
accordingly.
Technical Areas in General Order of the Airworthiness Criteria Sections
Aircraft Performance, Handling, and Control
The FAA received and reviewed comments from Alaka'i, Airbus, ALPA,
ANAC, ASD-Europe, EASA, GAMA, Leonardo, Lilium, Odys, Overair, Rolls-
Royce, Skydrive, TCCA, Vertical Aerospace, Volocopter, and an anonymous
commenter requesting the FAA revise, remove, or clarify proposed
airworthiness criteria related to aircraft performance, handling, and
control for the Model M001.
The FAA received a comment noting the inconsistent use of terms
when referring to the applicable atmospheric references proposed in
AM1.2105, AM1.2115, and AM1.2130. Under AM1.2105(a), performance
requirements at atmospheric conditions must be applied to all
requirements in Subpart B unless otherwise prescribed, including
AM1.2115 and AM1.2130. The FAA modified AM1.2115 and AM1.2130 to
include fixed performance parameters for takeoff and landing,
respectively; however, this does not negate the requirement to account
for atmospheric conditions as denoted in AM1.2105(a). One commenter
suggested adding ``at sea level'' to AM1.2105(a), consistent with the
language for levels 1 and 2 low-speed airplanes in part 23. The FAA
disagrees. AM1.2105(a) as proposed achieves the intended safety
objectives and aligns the airworthiness criteria with the appropriate
level of safety intended by utilizing appropriate standards from both
parts 23 and part 27, with revisions specific to the Model M001. The
FAA did not modify AM1.2105(a) as a result of this comment.
The FAA received comments that stated a concern that proposed
AM1.2105(b)(1) inadvertently limits airport altitudes to 10,000 ft. The
FAA agrees and has changed the airworthiness requirement to develop
performance data to the maximum altitude for which certification is
being sought.
The FAA also received a comment requesting clarification whether
the 10,000 feet specified in AM1.2105(b)(1) should be expressed in
either mean sea level or above ground level. The language in AM1.2105
is consistent with the existing airworthiness standard Sec. 23.2105
and is referenced to the altitude above sea level. No change was made
as a result of this comment.
One commenter requested revision of AM1.2105(c), stating the rule
is too vague and recommending that a minimum crosswind limit be
established similar to parts 27 and 29. The FAA agrees with the need
for a minimum crosswind limit and revised AM1.2135(a)(6) in response to
similar comments to specify a minimum of 17 knots all azimuth
capability. The FAA did not change AM1.2105(c) as a result of these
comments.
The FAA received comments about AM1.2105(f) expressing confusion
about what the phrase ``critical loss of thrust'' means relative to a
powered-lift design of the Archer M001 type.'' As mentioned previously,
the FAA replaced the phrase ``critical loss of thrust,'' with a new
term ``critical change of thrust'' which is defined in AM1.2000.
Several commenters noted inconsistent utilization of the term
``flight envelope'' and requested clarification. One such instance was
identified in AM1.2135(a), where the criteria referenced an ``operating
envelope.'' The FAA's intent was not to imply this flight envelope was
different from others referenced in these airworthiness criteria. To be
consistent, the FAA has generally replaced ''operating envelope'' with
``approved flight envelope'' where applicable such as AM1.2105(f) and
AM1.2135(a), except for AM1.2425(b) and AM1.2710(d), where the proposed
requirements define operating envelopes specific to the engine.
Additionally, the FAA included AM1.2135(a)(7) to incorporate the
steepest approach gradient within the approved flight envelope.
The FAA received several comments requesting clarification of the
new term ``loss of power or thrust'' defined in proposed AM1.2000(b)(4)
and used in proposed AM1.2105(g) to specify the required level of
safety after a condition when the aircraft can no longer provide
commanded power or thrust required for CSFL. This proposed term
generated confusion with similar terminology referring to loss of
thrust in other sections of the criteria. The FAA agrees that
clarification is necessary and therefore has not adopted the ``loss of
power/thrust'' definition in final AM1.2000. The FAA has also revised
AM1.2105(g) by replacing the term ``loss of power or thrust'' with the
definitional language from proposed AM1.2000(b)(4).
Several commenters asked for clarification on AM1.2105(g) and the
use of system safety or operational mitigations as the compliance
showing. The FAA modified AM1.2105(g) to provide additional clarity.
Revised AM1.2105(g) is intended to assure that in the event of cockpit
mismanagement, energy exhaustion, improper maintenance, or other
failures, a controlled emergency landing can be achieved. AM1.2105(g)
establishes safety objectives and the FAA's acceptance of a specific
means of compliance is beyond the scope of these airworthiness
criteria.
A commenter asked for clarification on AM1.2105(g) as to whether a
conventional forward landing would be an acceptable mitigation for loss
of power or thrust. A conventional forward landing may be acceptable if
the aircraft is capable of a controlled emergency landing in that
configuration. No
[[Page 45948]]
changes were made as a result of this comment.
The FAA received comments requesting that the FAA more explicitly
state that the speed for thrust-borne flight in AM1.2110 and AM1.2150
may include hover. The minimum safe speed determined in AM1.2110 must
cover all phases of flight (including hover) and all sources of lift,
and AM1.2150 uses that minimum safe speed. As such, no change to the
criteria is necessary.
The FAA also received a request to revise AM1.2110 to require
minimum safe speed for ``each flight condition and configuration''
instead of only for each flight condition. The FAA disagrees. The
phrase ``flight condition'' includes the aircraft configuration, phases
of flight, and the sources of lift. No change to the criteria is
necessary.
Several commenters stated that the proposed airworthiness criteria
for takeoff performance in AM1.2115, climb performance in AM1.2120, and
landing performance in AM1.2130 do not establish sufficient minimum
performance requirements to meet the public's expectations and levels
of safety. One commenter recommended rewording paragraph (b) of
AM1.2115, AM1.2120, and AM1.2130 to require the applicant to account
for a range of engine or distributed propulsion system failures instead
of accounting for loss of thrust.
As explained previously, the FAA recognizes the need to clarify the
difference in requirements for ``essential'' and ``increased''
performance levels as defined in AM1.2000(b)(1) for the Model M001 with
respect to the takeoff, climb, and landing performance criteria of
AM1.2115, AM1.2120, and AM1.2130, respectively. The FAA has revised
these performance requirements to include scenarios for all engines
operating and for critical changes of thrust. As revised, AM1.2115,
``Takeoff performance'' addresses all engines operating, as well as
critical change of thrust conditions, for both essential and increased
performance levels. Essential performance level requirements ensure all
engines operating takeoff capability and the capability to perform
either a safe stop or safe landing following a critical change of
thrust. Increased performance, while similar for safe stops, defines
the requirements for continued takeoff following a critical change of
thrust, including the capability to continue the climb and then
subsequently achieve the configuration and airspeed specified for
increased performance in AM1.2120, ``Climb Performance.''
The FAA revised AM1.2120 to establish targets for both essential
and increased climb performance for all engines operating, as well as
after a critical change of thrust, as defined in AM1.2000. The FAA
developed essential and increased climb performance requirements with
all engines operating using part 23 requirements. Essential performance
also requires that the applicant assess critical change of thrust
impacts on takeoff and climb performance capabilities. Increased
performance after a critical change of thrust defines minimum criteria
utilizing part 23 and part 27 Category A climb requirements, dependent
on the takeoff flight path and sources of lift defined in AM1.2000
along that path.
Multiple commenters requested clarity on where glide and
autorotation performance are captured. The FAA added AM1.2120(e), which
requires the applicant determine the performance for gliding or
autorotation.
The FAA received a number of comments noting the lack of
specificity in proposed AM1.2130. The comments noted that AM1.2130 was
overly vague and did not provide enough substantive detail to support
the intent of the criteria. The FAA agrees and has revised AM1.2130 to
ensure the level of safety and capability for essential and increased
performance for takeoff in AM1.2115 is consistent with the level of
safety and capability for essential and increased performance for
landing in AM1.2130. Landing under AM1.2130 now contains requirements
for both essential and increased performance levels, such that the
aircraft must be able to make a landing upon a critical change of
thrust. For increased performance, the FAA has also included a minimum
criterion to safely transition to a balked landing condition following
a critical change of thrust.
The FAA received a comment that determining the performance for all
potential partial loss of power conditions in proposed subpart B may be
impractical. The FAA agrees. As mentioned previously, a new term,
``critical change of thrust'' has been defined in AM1.2000 to identify
the most critical thrust-related failure condition(s) for the Model
M001 powered-lift. This term requires consideration of the most adverse
effect on performance or handling qualities. The FAA modified AM1.2115,
AM1.2120, AM1.2125, and AM1.2130 to use this new definition of critical
loss of thrust.
A commenter requested clarification on the phrase ``applicable
sources of lift'' in AM1.2135(a)(2). During a specific phase of flight,
an aircraft design may only allow for a singular source of lift during
that phase of flight. In other phases of flight, one or more sources of
lift may be possible. Therefore, ``applicable sources of lift'' refers
to only those allowable by the aircraft design. No changes were made as
a result of the comment.
Multiple commenters requested the FAA establish an additional limit
flight envelope which would establish the controllability limits of the
aircraft. The FAA does not agree with this request. The FAA intended
proposed AM1.2135 to establish the regulatory requirement for
controllability that is used to define the approved flight envelope.
The FAA recognizes that excursions outside of the aircraft's approved
flight envelope can occur and must be considered from a safety
perspective. The FAA has replaced the proposed requirement of Sec.
23.2160(a) with new AM1.2160 to address speed excursions beyond the
approved flight envelope.
The FAA received multiple comments requesting the FAA utilize the
multiple flight envelope concept in EASA's SC-VTOL, in lieu of the
proposed minimum safe speed requirement in AM1.2110. The commenters
stated that the FAA's proposed requirement may be appropriate for wing-
borne flight, but it is not appropriate for other aircraft
configurations. The FAA determined that the establishment of a minimum
safe speed and an approved flight envelope establishes a level of
safety for the Model M001 that is consistent with the safety levels as
established in parts 23 and 27.
The FAA also received comments seeking clarification on atmospheric
effects, scoping, and sources of lift in regard to AM1.2110. The intent
of that requirement is to address flight conditions in normal operation
considering the most adverse conditions, which includes adverse
atmospheric effects. Accordingly, no change to this requirement is
necessary. Establishment of minimum safe speeds in regard to specific
sources of lift will be established through the issue paper process.
Regarding controllability, the FAA received comments asking the FAA
to adopt the requirement in Sec. 23.2135(a)(3), to address ``likely
reversible flight control or propulsion system failure,'' instead of
proposed AM1.2135(a)(3), which requires addressing ``likely flight-
control or propulsion-system failure.'' Commenters further clarified
that they believed flight controls are fully addressed by the proposed
requirement that the Model M001 comply with
[[Page 45949]]
Sec. 23.2510. The FAA disagrees and determined that specific
airworthiness criteria for controllability are needed to address the
integration of the advanced flight-control system and the propulsion-
system. In addition, AM1.2135(a)(3) is to ensure that likely failures
not included in the system safety process of Sec. 23.2510 are
addressed and that failures that are included have an adequate handling
quality assessment which is outside the scope of Sec. 23.2510. No
changes were made as a result of these comments.
The FAA also received a comment requesting that the flight control
system be subjected to the same requirements found in AM1.2705,
AM1.2710, AM1.2713, and AM1.2727 for the engine control system due to
the highly integrated nature of these systems. The FAA disagrees as the
engine control system and flight control system are not integrated into
one system. No changes were made as a result of this comment.
One commenter asked the FAA to remove AM1.2135(a)(5) because the
requirements of proposed Subpart F would sufficiently mitigate this
hazard. The FAA disagrees. AM1.2135(a)(5) requires controllability
evaluation using approved flight test methods of compliance. The
requirements in Subpart F, which apply to equipment, do not adequately
address this concern. No changes were made as a result of this comment.
The FAA received a comment to modify AM1.2135(a)(5) to remove the
phrase ``not shown to be extremely improbable.'' The FAA disagrees.
Removing this phrase would require the applicant to address all failure
conditions regardless of their probability. The FAA included this
phrase to limit the cases where handling qualities are evaluated to
those conditions not shown to be extremely improbable to limit the
applicant's burden. No changes were made as a result of this comment.
Several commenters requested that a minimum level of safety be
established with respect to proposed AM1.2135(a)(6), which requires
that the aircraft can land safely in wind conditions. Multiple
commenters questioned whether AM1.2135(a)(6) was only applicable to
thrust-borne flight. The FAA concurs that a minimum level of safety
should be defined and has amended AM1.2135(a)(6) to contain a more
prescriptive all-azimuth minimum wind speed requirement of 17 knots.
This minimum wind limit is applicable to the thrust-borne operations
and is consistent with requirements for parts 27 and 29 rotorcraft.
The FAA received a comment that the term ``loading'' in proposed
AM1.2135(a)(1) needed to be revised to include energy level
considerations (i.e., degraded or low battery). Energy level
considerations are covered under AM1.2135(a)(3), (a)(5), and (b), which
address propulsion system failures, flight control system operating
modes and critical control parameters such as limited-control power
margins, respectively. Propulsion system failures include the
electrical distribution and batteries. The same commenter proposed
adopting a new requirement to address a rolling takeoff in maximum
crosswind. The situation noted by the commenter is already addressed by
AM1.2135(a)(2), which covers all phases of flight (e.g., takeoff for
the approved flight envelope including crosswinds). No changes were
made as a result of these comments.
Multiple commenters asked for clarity on the phrases ``critical
control parameters'' and ``limited control power margins'' in
AM1.2135(b). The phrase ``critical control parameters, such as limited
control power margins'' is intended to capture parameters or limits in
which the aircraft is control or performance limited. The applicant
must define these parameters as they apply to their unique design. No
changes were made as a result of these comments.
The FAA received a comment recommending that ``change from one
flight condition to another'' be replaced with ``transition from one
flight condition to another'' in AM1.2135(c). The FAA agrees and has
updated AM1.2135(c) accordingly.
Several commenters stated that the language utilized from part 23,
pre-amendment 23-64, in the development of proposed AM1.2145 did not
provide appropriate granularity between static and dynamic stability
and sources of lift for a powered-lift. The FAA agrees and has revised
the requirements in AM1.2145 to account for the difference in stability
requirements that arise between wing-borne, semi-thrust-borne, and
thrust-borne flight for the Model M001.
The FAA received comments asking the FAA to provide specific likely
failure cases to be considered in addition to more detailed control
feel requirements in proposed AM1.2145(a). The FAA partially concurs
with these comments. The intent of AM1.2145(a) is for the applicant to
identify likely failures that may be encountered in service that are
not addressed by system safety analysis; those could include mechanical
or other single point failures. The FAA has revised the language in
AM1.2145(a) to improve clarity but did not concur with the commenters'
request to identify specific failure conditions, including detailed
control feel requirements.
The FAA also received a comment seeking clarity on the term
``unstable'' in AM1.2145(b). The FAA revised proposed AM1.2145(b) (now
AM1.2145(c), due to changes discussed previously) to clarify that the
intent is to ensure dynamic stability characteristics. The FAA intends
``unstable'' to mean the same as is stated in the criteria: that the
characteristics do not increase the pilot's workload or otherwise
endanger the aircraft and its occupants.
The FAA also received comments regarding aerobatics and whether
such proposed criteria are applicable to this class of vehicle or if
instead the criteria should be better tailored to Archer's design. The
FAA agreed and revised AM1.2145 and AM1.2150 accordingly with the
recognition that Archer is not seeking approval for aerobatics for the
Model M001.
The FAA received a comment that proposed AM1.2150 may be adequate
for wing-borne operation but not thrust-borne operation. The FAA agrees
and has revised AM1.2150 to address all sources of lift.
The FAA also received a comment questioning the terminology
``critical loss of thrust'' in proposed AM1.2150(b). The FAA agrees
this term was inappropriate for an aircraft capable of vertical takeoff
and landing operations because it requires a hazardous test condition
that would result in an initial adverse environment, which was not the
intent. The FAA has updated AM1.2150(c) (previously proposed
AM1.2150(b)) to replace ``critical loss of thrust'' with ``sudden
change of thrust'' to remove this hazardous condition and to
distinguish it from the term ``critical change of thrust'' defined in
AM1.2000. The FAA intends the term ``sudden change of thrust'' to refer
to short-term commanded thrust changes, whether directly by the pilot
or from the flight control system in normal operation. The FAA received
comments on proposed AM1.2150 that a maximum speed limitation may be
necessary to prevent loss of control on a powered-lift. The FAA agrees
with the commenters, but because AM1.2150 relates to minimum safe speed
requirements, the FAA has revised AM1.2160 to include this safety
requirement in AM1.2160(b).
The FAA received a comment requesting clarification on the
applicability of Sec. 23.2155. The commenter questioned the necessity
for
[[Page 45950]]
this requirement with the assumption that powered-lift do not taxi
under their own power. The FAA disagrees that this requirement should
not be adopted as proposed, as the Model M001 has the ability to taxi.
No changes were made as a result of the comment.
The FAA also received a comment on proposed AM1.2140(c) suggesting
the removal of ``multi-engine.'' The commenter stated that because the
Model M001 is a multi-engine aircraft, including this term adds no
value and may create confusion. The FAA agrees and did not adopt the
reference to ``multi-engine aircraft.''
Finally, the FAA received several comments about AM1.2140(c)'s use
of the language, ``loss of thrust not shown to be extremely
improbable'' in the context of trim system requirements. As mentioned
previously, a new term, ``critical change of thrust'' was defined in
AM1.2000 to provide an equivalent term adapted to the Model M001
design. The FAA modified AM1.2140(c) to use ``critical change of
thrust'' as a result.
One commenter noted that proposed AM1.2140(a) should not be limited
to just cruise flight. The FAA agrees and has removed the reference
limiting the requirement to cruise flight. Additionally, commenters
expressed a concern that normal phases of flight utilized in proposed
AM1.2140(a) and the flight conditions identified in proposed
AM1.2140(b) may create some confusion. The FAA agrees and has revised
the language in AM1.2140(a) to specify ``normal operations'' instead of
``normal phases of flight.''
One commenter requested the FAA change the phrase ``level flight''
to ``cruise'' in AM1.2140(b)(2). AM1.2140(b)(2) references flight
conditions and not phases of flight, and therefore ``level flight'' is
appropriate. The commenter also requested the FAA add ``hover'' to
AM1.2140(b). Hover does not have a longitudinal component, and as such
trim in that axis is not applicable. Adjustments of trim may not apply
any discontinuities as identified in AM1.2140(c). No changes were made
as a result of these comments.
The FAA received comments concerning the use of the term ``trim''
in proposed AM1.2140 and questioning its appropriateness with fly-by-
wire control systems that do not use traditional trimming arrangements.
The FAA finds the requirements in AM1.2140 applicable because the Model
M001 fly-by-wire flight controls may implement a trimming function
rather than conventional trim device tabs or bias springs. Such a
function would be equivalent to a trim or auto-trim device. No changes
were made as a result of these comments.
One commenter requested that the FAA replace the term ``primary
flight controls'' in proposed AM1.2140(a) and (b) with the term
``inceptor.'' The FAA disagrees. Although inceptors and effectors may
fall under the term ``primary flight controls,'' the FAA does not find
this change necessary as it prescribes a specific implementation of
technology. No changes were made as a result of this comment.
Icing
The FAA received and reviewed comments from Airbus, ALPA, EASA,
GAMA, Overair, and TCCA requesting the FAA revise, remove, or clarify
proposed airworthiness criteria related to flight into known icing
(FIKI) conditions as well as inadvertent icing encounters.
Specifically, commenters requested the FAA explain why references to
icing conditions requirements were excluded, revise the level of
prescriptiveness of the criteria, and remove FIKI requirements because
the Model M001 is not seeking FIKI approval at this time. At the same
time, the FAA received comments requesting the FAA include more
specific requirements for FIKI conditions.
Based on numerous comments received noting that Archer does not
seek approval for FIKI on the Model M001 at this time, the FAA did not
adopt proposed AM1.2165(a). Proposed AM1.2165(b) and (c), which address
inadvertent icing encounters, remain applicable to the Model M001, and
have been renumbered to AM1.2165(a) and (b), accordingly. AM1.2415 is
similarly intended to capture any aircraft icing during an inadvertent
encounter that adversely affects powerplant operation.
The FAA received comments requesting the FAA include requirements
for recirculating snow and accumulation of ice and snow, because
smaller rotors and airfoils, such as those on the Model M001, are known
to be susceptible to the effects of snow and icing. The FAA agrees with
concerns regarding the effect of scale on ice accretion, but finds they
are addressed by proposed AM1.2165(b) (AM1.2165(a) in these final
criteria) for an inadvertent icing encounter. Recirculating and
accumulation of snow are foreseeable conditions addressed by Sec.
23.2415(a) for engine operation and by AM1.2600(a) for flightcrew
visibility considering accumulations on the windshield due to
recirculating snow.
The FAA received requests to remove proposed AM1.2165(b) since the
Model M001 powered-lift is not seeking FIKI approval. The FAA does not
agree, as proposed AM1.2165(b) (AM1.2165(a) in these final criteria)
addresses inadvertent icing encounters, not FIKI. The relatively low
revolution speed and resulting low centrifugal acceleration effect on
ice shedding capability, as well as the effect of increased torque on
electric engines, need to be addressed in an inadvertent icing
encounter.
Lastly, the FAA received several comments on proposed AM1.2165(a),
requesting that the FAA explain why the reference to the icing
conditions defined in appendix C of part 25 was excluded from these
airworthiness criteria. Because Archer is not seeking FIKI approval at
this time, the FAA determined in response to comments from EASA, GAMA,
and Overair, that proposed AM1.2165(a) should not be adopted in these
final airworthiness criteria. Should Archer seek icing certification
through an amendment to their type certificate after initial type
certification, appropriate icing standards will be defined as part of
that project. This will allow Archer to seek a standard that reflects
their operating limitations and specifics of their design.
Structural Design Loads
The FAA received comments from Airbus, ALPA, EASA, Rolls-Royce, and
TCCA requesting the FAA revise, remove, or clarify proposed
airworthiness criteria related to structural design loads for the Model
M001, including vibration and buffeting, flight modes, and wing borne
vs. thrust-borne design loads.
The FAA received a comment to modify Sec. 23.2215(a) to cover the
whole operational envelope of the aircraft. The FAA does not agree. The
objective of this criteria covers the structural design envelope, which
may exceed the operational envelope requirement recommended by the
commenter. No changes were made as a result of this comment.
A commenter recommended the FAA include the structural requirement
for vibration and buffeting and harmonize with EASA's SC-VTOL.2215(b)
for powered-lift, by adding ``Vibration and buffeting must not result
in structural damage up to dive speed, within the limit flight
envelope'' to Sec. 23.2215.
The FAA agrees that vibration and buffeting must not result in
structural damage, but the FAA does not agree to use the SC-
VTOL.2215(b) language. The FAA finds that EASA's scope for vibration
and buffeting in SC-VTOL is not sufficient for powered-lift. The FAA
instead moved the proposed requirement to comply with Sec. 23.2215 to
AM1.2215(a) and added a new paragraph (b), which states, ``There
[[Page 45951]]
must be no vibration or buffeting severe enough to result in structural
damage, at any speed up to dive speed, within the structural design
envelope, in any configuration and power-setting.''
Two commenters requested the FAA clarify the transitional flight
mode for engine-driven lifting-device assembly provisions per
AM1.2225(d). The commenters pointed out that the structural loads
requirements for this special class of aircraft include loads resulting
from the transitional flight phase that are not considered under
loading conditions in parts 23 and 27. Specifically, the commenters
were concerned that propellers, when repositioned in-flight relative to
the aircraft primary axis, may introduce unique load cases relative to
conventional propeller loads that would impact the static strength
evaluations. The commenters recommended the FAA capture requirements
for loads in all phases of flight by revising AM1.2225(d). One
commenter requested revising AM1.2225(d) to read ``Engine-driven
lifting-device assemblies, considering loads resulting from flight
(including transitional flight mode) and ground conditions, as well
limit input torque at any lifting-device rotational speed.'' Another
commenter requested revising AM1.2225(d) to read ``Engine-driven
lifting device assemblies, considering loads resulting from flight and
ground conditions, limit input torque at any lifting-device rotational
speed as well as propeller holding or clocking (locking) conditions of
applicable.''
The FAA agrees that all powered-lift flight configurations need
clarification for the calculation of structural design loads for
transitional flight phases. The FAA also recognizes that changes in
propeller ``disk'' orientation during flight will affect aircraft loads
resulting from the aerodynamic influence of the propellers on the
aircraft. Similarly, the FAA considers it likely that aircraft
aerodynamics loads will influence the propeller aerodynamic loads.
Therefore, the FAA concluded that proposed AM1.2200 Structural Design
Envelope should be revised instead of AM1.2225 (as suggested by the
commenters) to include, ``Thrust[hyphen]borne, wing[hyphen]borne, and
semi[hyphen]thrust[hyphen]borne flight configurations, with associated
flight load envelopes.'' The FAA added AM1.2200(g) accordingly.
Multiple commenters asked for clarity on the requirements in
AM1.2225(d) and whether the intent of that criteria could be shown
through means of compliance with AM1.2225(a). The FAA disagrees.
AM1.2225(a) is specific to loads for the engine mount, whereas
AM1.2225(d) is specific to lifting device assemblies.
Multiple commenters requested the FAA provide clarification in
AM1.2200(b) with respect to appropriate design maneuvering load factors
for powered-lift designs. The intent of AM1.2200 is to describe the
various design envelopes that must be considered by the applicant in
the loads analysis. No changes were made as a result of these comments.
One commenter requested that the FAA define the term
``sufficiently'' in AM1.2200(a)(1) and (2). As explained in the notice
of proposed criteria, the FAA based proposed AM1.2200 on Sec. 23.2200,
with revisions to address the powered-lift structural design envelope.
The terms ``be sufficiently greater'' in AM1.2200(a)(1) and ``provide
sufficient margin'' in AM1.2200(a)(2) have the same meaning, and will
be applied to the Model M001 in the same manner, as in Sec.
23.2200(a)(1) and (2). No changes were made as a result of the comment.
EASA stated that AM1.2200(e), which proposed to require that the
applicant account for each critical altitude up to the maximum
altitude, does not consider redistribution of loads if deflections
under load would significantly change the distribution of external or
internal loads. EASA also requested the FAA revise AM1.2200(e) similar
to EASA SC-VTOL.2200(e). The FAA does not concur, as the critical
altitude and redistribution of loads requirement in SC-VTOL.2200(e) is
already captured by AM1.2200(e) and Sec. 23.2210. No changes were made
as a result of this comment.
The FAA received multiple comments questioning the requirement to
use service history in the development of the design load maneuvering
factors in AM1.2200(b), since the Model M001 has no service history.
One commenter requested the FAA add specific language to the
airworthiness criteria that points to using service history from
existing normal category aircraft. The FAA agrees that the service
history utilized in this showing should come from service experience
from both rotorcraft and small airplane service history. However, the
FAA disagrees that a change to the airworthiness criteria is necessary.
One commenter recommended the FAA revise proposed AM1.2225 to be
more generic by specifying source of loads for any relevant structural
components, and not only the components specific to the Model M001. The
FAA disagrees, as these airworthiness criteria are specific to the
applicant's design.
Structures
The FAA received and reviewed comments from ASD-Europe, Airbus,
EASA, GAMA, Leonardo, Lilium, Overair, Odys, TCCA, Volocopter, and an
anonymous commenter requesting the FAA revise, remove, or clarify
proposed airworthiness criteria related to aircraft structure for the
Model M001.
Several commenters suggested adding the level 4 airplane
requirements for damage tolerance in Sec. 23.2240(b) to AM1.2240 to
incorporate damage tolerance principles. The FAA partially concurs with
the recommendations of the commenters and has clarified AM1.2240(b)
consistent with the FAA's long-standing policies regarding use of fail-
safe methodology in conjunction with damage tolerance inspections.
Fail-safe methodologies, also referred to as safety-by-design,
incorporate multi-load-path structure (i.e., redundant load paths) to
act as back-up structure should any one of the original load paths
(i.e., fail-safe structure) fail. Damage tolerance (i.e., safety-by-
inspection) is a property of structure relating to its ability to
sustain defects safely until those defects can be detected.
The FAA does not agree that adoption of Sec. 23.2240(b) is
necessary or appropriate, as this requirement is specific to airplanes
that meet the definition in Sec. 23.2005 for a Level 4 airplane that
can carry 10-19 passengers. The Sec. 23.2240(b) requirement for Level
4 airplanes was derived from Sec. 23.574 at amendment 23-48 and
excluded the option to use fail-safe methodologies for commuter
category airplanes (Level 4). In addition, Sec. 23.574(a) requires the
use of damage tolerance and allows the use of safe-life in Sec.
23.574(b) only when damage tolerance is found to be impractical.
Damage tolerance is one available option to use when complying with
AM1.2240(a), along with the options to use safe-life and fail-safe
methodologies, provided the fail-safe option relies on damage tolerance
or safe life as stipulated in numerous FAA policies including AC 27-1B,
``Certification of Normal Category Rotorcraft''; AC 23-13A, ``Fatigue,
Fail-Safe, and Damage Tolerance Evaluation of Metallic Structure for
Normal, Utility, Acrobatic, and Commuter Category Airplanes''; and AC
91-82A, ``Fatigue Management Programs for In-Service Issues.'' The FAA
notes further that the intent of adding AM1.2240(b) to these final
criteria was to incorporate inspection when the fail-safe method is
used. Incorporating inspections addresses long-standing and known
deficiencies with fail-safe methodologies on all part
[[Page 45952]]
23 airplanes, as clarified in the preamble to the Notice of Proposed
Rulemaking (NPRM) for amendment 23-64, in which the FAA identified
potential shortcomings in the ability to detect all possible failure
scenarios and ensure that all structural failures would be immediately
obvious and corrected before further flight. The intent of structural
durability requirements in both Sec. Sec. 23.2240(a) and 27.571 is to
use the appropriate application of safe-life or damage tolerance
principles to ensure that fail-safe structure maintains the required
safety margins without extended periods of operation with reduced
safety margins.
The FAA agrees with the commenters that further clarification on
the stipulations that govern the use of fail-safe methodologies should
be included in the Model M001 criteria to reiterate the FAA's
requirements in this regard. Consequently, the FAA has added a new
AM1.2240(b) that reflects the intent of Sec. 27.571(d) together with
amendment 23-64 and associated policies to incorporate damage tolerance
principles into powered-lift. The requirements in AM1.2240(b) will
mitigate deficiencies in the fail-safe option and will apply to the
Model M001 structure beyond those elements specifically identified by
Sec. 27.571. This is consistent with Sec. 21.17(b), which directs the
FAA to use the requirements from existing airworthiness standards, as
appropriate, to determine the level of safety for the aircraft.
Multiple commenters requested that the FAA align AM1.2240(c) with
EASA SC-VTOL.2240(d). The FAA notes that AM1.2240(c) is similar to SC-
VTOL.2240(d), although SC-VTOL.2240(d) refers to ``lift/thrust unit''
instead of ``engine.'' The EASA term ``lift/thrust unit'' includes the
engine and propeller or rotor assembly. This topic is an ongoing
discussion with foreign certification authorities. For the Model M001,
other rotating parts within the system, except for propeller blades or
rotors, should be evaluated using typical rotor burst methods,
including shielding where practical.
The FAA received a comment to move AM1.2240(c) to outside of
Subpart C Structures. The FAA disagrees as AM1.2240(c) is a requirement
specific to structural durability and is appropriately included in
AM1.2240, which is consistent with Sec. 23.2240. No changes were made
as a result of this comment.
Several commenters requested the FAA align Sec. 23.2250(c) with
the failure criteria in EASA SC-VTOL.2250(c). SC-VTOL.2250(c) contains
a requirement for Category Enhanced that a single failure must not have
a catastrophic effect upon the aircraft. The FAA's airworthiness
criteria do not contain requirements equivalent to EASA's ``Category
Enhanced'' requirements. However, the changes to AM1.2240(b) in these
final criteria require inspections capable of reliably detecting damage
before it leads to structural failure, thereby mitigating the
occurrence of catastrophic failures. The FAA also changed the proposed
requirement to comply with Sec. 23.2250(c) to new AM1.2250(c) to
require the applicant to prevent single failures from resulting in a
catastrophic effect upon the aircraft.
The FAA received a comment requesting the airworthiness criteria
include a requirement to address corrosion on metallic or semi-metallic
structure components resulting from high voltage difference of electric
potential. The FAA does not concur. AM1.2240(a) provides an appropriate
regulatory framework for addressing corrosion, as it embodies the
safety intent of the prescriptive requirements in pre-amendment 64
regulations Sec. Sec. 23.573 and 23.574, which directly address
corrosion, among other factors, in both composite and metallic
structure. This framework will be applied to the Model M001 in the same
manner as Sec. 23.2240 for normal category airplanes to address
corrosion resulting from any source, including high voltage difference
of electric potential. No changes were made as a result of this
comment.
Multiple commenters requested clarification on the lack of
environmental requirements in Sec. 23.2260(e), which applies to only
thermal effects. Environmental effects are addressed in Sec.
23.2260(a), and as such the FAA made no change as a result of these
comments.
Aeroelasticity & Aeromechanical Stability
The FAA received and reviewed a comment from Volocopter requesting
the FAA revise the proposed requirement to comply with Sec. 23.2245 to
provide further clarity regarding definitions used in the requirement,
specifically whether the probabilities of malfunctions that can affect
aeroelastic stability are aligned with those in EASA's SC-VTOL.2245.
The FAA has revised the proposed requirement as new AM1.2245 to
specifically require that component and rotating surfaces be free of
any aeroelastic instability under each appropriate speed and power
condition. Additionally, the FAA determined that the related issue of
aeromechanical stability should similarly be addressed but does not
consider it to be covered under the subject of aeroelasticity.
Therefore, the FAA created a new section AM1.2241, ``Aeromechanical
stability,'' incorporating requirements from rotorcraft airworthiness
standards, similar to ground resonance requirements in Sec. 27.241, to
address aeromechanical instabilities considered possible for the Model
M001 when operating in thrust-borne and semi-thrust-borne flight.
Flight Controls
The FAA received and reviewed comments from Airbus, ANAC, ASD-
Europe, EASA, GAMA, Leonardo, Lilium, Overair, and TCCA, requesting the
FAA revise, remove, or clarify proposed airworthiness criteria related
to flight controls for the Model M001.
The FAA received a comment stating that 14 CFR part 23 amendment
23-64's requirements for flight controls should be sufficient for the
Model M001 and the FAA should use those requirements. The FAA
disagrees. Part 23 at amendment 23-64 did not envision the type or
complexity of the design of powered-lift flight controls, such as those
on the Model M001. No changes were made as a result of this comment.
The FAA received several comments that raised concerns with the
suitability of proposed AM1.2300(b), which was developed from part 23
requirements for trim systems on normal category airplanes, for fly-by-
wire powered-lift with distributed propulsion. The FAA concurs with the
comments and modified proposed AM1.2300(b)(2) by replacing the specific
trim indications with a requirement that the trim systems and functions
provide information necessary for safe operation. The specific
indications listed in proposed AM1.2300(b)(2)(i)-(b)(2)(iv), which
summarize the prescriptive indications from 23.677(a) and ASTM F3232
section 4.4, may be used as means of compliance with final
AM1.2300(b)(2) if they are applicable, or they may be modified for the
novel implementation of trim functions on the Archer Model M001.
Commenters raised concerns over the flightcrew control margin
awareness for fly-by-wire flight control systems and recommended
including a requirement addressing this issue. The FAA concurs with the
comments and has added AM1.2300(a)(3) requiring the flightcrew to be
made suitably aware whenever the means of primary flight control
approaches the limits of control authority. For the context of this
airworthiness criteria, ``suitably aware'' indicates an appropriate
balance
[[Page 45953]]
between nuisance alerting and necessary operation.
Two commenters asked for clarification of the term ``indirect
flight-control systems'' in AM1.2300(c). The FAA agrees that this term
caused confusion. The FAA did not adopt this term and instead revised
AM1.2300(c) for clarity.
Several commenters stated that proposed AM1.2300 was overly
prescriptive because the requirements could be better addressed in
means of compliance and could conflict with automation in fly-by-wire
flight controls. In contrast, other commenters stated that proposed
AM1.2300 was insufficiently prescriptive and noted that regulations
need to explicitly guide applicants, especially for novel aircraft, and
specific requirements for awareness of reduced flight envelopes should
be provided.
The FAA considered these comments and revised proposed AM1.2300 to
be less prescriptive in instances where other requirements adequately
address the same safety objective. The FAA did not adopt the proposed
requirements in AM1.2300(c)(1), (c)(2)(i), and (c)(2)(iii) because they
were redundant with other requirements and were unnecessarily
prescriptive. The FAA added a more prescriptive requirement
specifically for control margin awareness in response to these
recommendations.
One commenter suggested a revision to the phrase ``the onset
characteristics of each protection feature is appropriate for the phase
of flight and type of maneuver'' in proposed AM1.2300(c)(2)(i). The FAA
notes there should be no discontinuous inputs into the flight control
system from envelope protection systems, but agrees that abrupt inputs
may be necessary in some situations (e.g., preventing stall in response
to an atmospheric disturbance). The FAA determined that this
requirement is adequately addressed by AM1.2300(a)(1) and therefore did
not adopt proposed AM1.2300(c)(2)(i).
The FAA received comments requesting clarification as to why the
term ``catastrophic'' is not used in proposed AM1.2300(c)(2)(iii) while
the term ``hazardous'' is used in proposed AM1.2710(f)(3). The FAA
reviewed the comments and determined that AM1.2300(c)(2)(iii) is
redundant to Sec. 23.2510, and therefore did not adopt proposed
AM1.2300(c)(2)(iii). For clarification, the FAA notes that AM1.2710
applies to the engines and addresses failure effects up to the
hazardous level, whereas Sec. 23.2510 applies to the aircraft and
addresses failure effects up to the catastrophic level. These safety
levels are intentionally different. No engine failure is allowed to
result in a catastrophic aircraft event. In addition, unlike Sec.
23.2510, AM1.2710 does not permit using a probabilistic means to manage
certain single-element parts that can fail and cause hazardous engine
effects.
A commenter recommended defining the term ``simultaneous limiting
event'' in AM1.2000. The FAA notes this term originates from unique
conditions applied to fly-by-wire systems with envelope protection. It
pertains to scenarios where multiple envelope limits could be exceeded.
The FAA does not consider it necessary to define this term in AM1.2000.
The FAA received a comment on Sec. 23.2305 requesting that the FAA
add a requirement for parking brakes. The FAA disagrees. Section
23.2305(b) requires a reliable means of stopping the aircraft. One
means to accomplish this may include a parking brake; however, the
applicant may propose other means. No changes were made as a result of
this comment.
Occupant System Design Protection
The FAA received comments from ALPA, EASA, GAMA, Lilium, Overair,
Rolls-Royce, and TCCA on occupant system design protection
requirements.
The FAA received comments seeking clarification on the proposed
inclusion of the ditching exclusion in Sec. 23.2315(a)(1) and a
comment that this contradicts the proposed requirement to comply with
Sec. 23.2310 for seaplanes and amphibians. The FAA concurs that the
language proposed caused confusion and has revised these proposed
requirements. The FAA did not adopt the proposed requirement to comply
with Sec. 23.2310 as it is not applicable to the Model M001. The FAA
maintained the scope of Sec. 23.2315 (now AM1.2315) specific to the
``cabin configured for takeoff or landing'' but did not adopt the
exclusion for ditching because the Model M001 is not seeking ditching
approval. One commenter requested that the FAA require shrouding on
propellers as these aircraft are planned to operate close to people or
property. The FAA does not concur with the comment. AM1.2315(a)(1),
originally proposed as Sec. 23.2315, requires that passenger doors are
not located where propellers would endanger persons using the door.
Operational requirements are also used to ensure safety of passengers,
ground crews, and property, as required for existing aircraft. No
changes were made as a result of the comment.
The FAA received comments regarding aerobatics and whether such
criteria are applicable to this class of vehicle or if the proposed
criteria for aerobatics should be removed. The FAA removed the proposed
requirement to comply with Sec. 23.2315(b) because the Model M001 does
not seek approval for aerobatics.
The FAA received comments asking the FAA to include the protection
of occupants in proposed AM1.2320(a)(2). Another commenter asked for
clarification of proposed AM1.2320(a)(2). Another commenter asked the
FAA to modify proposed AM1.2320(a)(2) to protect the pilot, flight
controls, and propulsion electrical power and control from propellers.
The intent of proposed AM1.2320(a)(2) (now Sec. 23.2320(a)(2) in these
final criteria) is to protect the pilot and systems so the pilot can
land the aircraft in the event of a propeller failure. Protection of
the occupants embarking and disembarking is required by AM1.2315.
Propulsion control is required by Sec. 23.2320(a)(2) as a part of the
flight controls on the Model M001. No changes were made as a result of
these comments.
Bird Strike
The FAA received and reviewed comments from Airbus, Alaka[revaps]i,
ALPA, ASD-Europe, EASA, GAMA, JCAB, Leonardo, Overair, TCCA, UKCAA,
Vertical Aerospace, and Volocopter, requesting the FAA revise, remove,
or clarify proposed airworthiness criteria related to bird strike
requirements for the Model M001.
Some commenters requested that the FAA increase the bird-impact
size, while other commenters requested that the bird mass should not be
prescribed, or a lower bird mass should be used with considerations for
multiple bird strikes. Some commenters requested complete removal of
the requirement, while other commenters only requested removal of the
requirement for bird deterrence devices. Several commenters questioned
the bird mass differences between the aircraft level requirement in
proposed AM1.2320, the propeller requirement in Sec. 35.36, and the
bird ingestion evaluation in AM1.2718. One commenter requested the FAA
align bird strike requirements with those in EASA SC-VTOL.
The FAA maintains the rationale presented in the notice of proposed
airworthiness criteria for the proposed level of bird strike protection
for the Model M001. The proposed requirements were based on the
increased exposure to birds in the environment in which the Model M001
is expected to operate, the expectation of public safety, and the
recommendations presented in the
[[Page 45954]]
Aviation Rulemaking Advisory Committee (ARAC) Rotorcraft Bird Strike
Working Group (RBSWG) report.\3\
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\3\ ARAC RBSWG Report, Rev. B, May 8, 2019, page 15, Section
``Bird Mass'' (ARAC RBSWG Report), https://www.faa.gov/regulations_policies/rulemaking/committees/documents/media/ARAC%20RBSWG%20Final%20Report%20Rev.%20B.pdf.
---------------------------------------------------------------------------
The safety level obtained with the 2.2-lb bird strike requirement
for transport category rotorcraft (as established in Sec. 29.631) has
been demonstrated in service to be sufficient. Similarly, the existing
bird strike requirement with a 4.0-lb bird for type certificated
propellers (established in Sec. 35.36) has also been demonstrated in
service to be sufficient. The bird ingestion requirements in AM1.2718
are not driven by either of these bird sizes. Therefore, the proposed
bird impact protection requirement remains unchanged and will retain
the proposed 2.2-lbs at the aircraft level, while maintaining propeller
requirements at 4.0-lbs in Sec. 35.36.
The FAA also considered the comments received on the bird deterrent
system requirement in proposed AM1.2320(b), and the FAA concurs with
not adopting this proposal. Although the FAA is aware of some research
supporting the use of such devices, the FAA agrees the data is
insufficient to mandate such a system at this time. The FAA encourages
applicants such as Archer to consider voluntary implementation of these
systems or similar bird deterrence mitigations, as good design
practice.
The FAA also received comments that questioned whether the bird
strike requirement should be listed under proposed AM1.2320, ``Occupant
Physical Environment,'' since as written, it applies to more than just
the occupant physical environment. The FAA agrees with these comments.
The bird strike requirement placed in proposed AM1.2320 was intended
and described in the notice as an aircraft-level requirement.
Therefore, the FAA did not adopt proposed AM1.2320(b) and instead
placed some of the requirements from proposed AM1.2320(b) into a new
AM1.2311, ``Bird Strike'' in Subpart D, ``Design and Construction,'' to
reinforce its intent as a general, aircraft-level requirement. Lastly,
several commenters expressed concern with flocking bird strikes that
could affect multiple engines at the same time and recommended this be
addressed by the ingestion requirements in AM1.2718(a). The FAA notes
that the airworthiness criteria in Subpart H apply to each single
engine used in the aircraft distributed propulsion system. The
requirements in AM1.2718(a) address ingestion from likely sources such
as foreign objects, birds, ice, and hail, and are intended to capture
engine effects from any ingestion source determined to be applicable to
the Archer electric engine design. Common cause effects across multiple
engines will be addressed under the applicable aircraft-level
requirements, including Sec. 23.2510, so no change to the engine
airworthiness criteria is necessary.
Fire and High Energy Protection
The FAA received and reviewed comments from Airbus, EASA, GAMA,
JCAB, Lilium, Odys, Overair, TCCA, and Volocopter requesting that the
FAA revise, remove, or clarify proposed airworthiness criteria related
to fire and high energy protection on the Model M001.
Several commenters recommended the FAA revise Sec. Sec. 23.2325
and 23.2270 to protect against fires in baggage and cargo compartments
propagating and creating an unsafe condition. The commenters suggested
incorporating requirements similar to those in EASA SC-VTOL.2270, and
further recommended clarifying proposed Sec. 23.2325 by removing the
references to part 23 airplane certification levels.
The FAA agrees with the need to mitigate the risk of fires in
baggage and cargo compartments, commensurate with the intended level of
safety for the Model M001. The FAA reviewed the baggage and cargo
compartment fire protection requirements in parts 23 and 27, the
intended operational uses of the Model M001, and the EASA SC-VTOL
requirements. The proposed airworthiness criteria did not require the
design to alert the pilot of a fire in a baggage or cargo compartment,
or require these compartments be constructed of or lined with fire
resistant materials to protect the aircraft and occupants if the pilot
was unaware of a baggage or cargo compartment fire. However, part 27
contains requirements to protect rotorcraft occupants from the risk of
fire in a baggage compartment through the use of flame and fire
resistant materials in its construction. The FAA revised proposed Sec.
23.2325 (now AM1.2325) by removing the part 23 airplane certification
levels. The FAA also added AM1.2325(e) requiring that the Model M001
baggage and cargo compartments be constructed of or lined with fire
resistant materials, similar to Sec. 27.855(a)(2), or be equipped with
a fire or smoke detection system to allow the pilot to take immediate
action to land, or be located where a fire would be visible to the
pilots and accessible for the manual extinguishing of a fire, which
adopts some elements of SC-VTOL.2270.
A commenter recommended the FAA revise proposed Sec. 23.2325 to be
more generic by specifying performance-based safety objectives. The FAA
does not agree, as the revisions to proposed Sec. 23.2325 (now
AM1.2325) discussed previously are specific to the Model M001.
The FAA received comments recommending retaining the language in
Sec. 23.2330 of ``designated fire zone'' in lieu of the proposed
AM1.2330 ``fire zone.'' The term ``fire zone'' includes designated fire
zones and new fire zones developed to address fire threats from new
technologies. Much of existing guidance is defined for designated fire
zones, which assume a fire involving kerosene or aviation gasoline.
Other terms will be determined by the applicant, including designated
fire zones, to distinguish between different types of fire zones and
the fire threat that exists in those zones. The difference in language
does not impose requirements beyond the intent of part 23, and also
allows new fire zones to be established for aircraft using non-
conventional propulsion and energy supply. No changes were made as a
result of these comments.
The FAA received a comment to align the language in AM1.2330(a) and
AM1.2330(b) (``fire zone'') with the language in SC-VTOL.2330
(``designated fire zone''). As discussed above, the FAA has moved away
from using the term ``designated fire zone.'' EASA SC-VTOL.2330(a) is
broader than AM1.2330(a) and includes additional components by applying
to ``flight critical systems'' instead of only ``flight controls.''
Although AM1.2330 is not as broad as EASA SC-VTOL.2330(a) as far as the
scope of components, it is broader with respect to the types of fire
zones that those components must address, by using the term ``fire
zone'' instead of ``designated fire zone.'' Protection of flight
critical systems other than flight controls and ensuring CSFL after a
fire or release of stored energy are addressed in AM1.2440 and Sec.
23.2510.
The FAA received multiple comments to add survivable emergency
landing fire protection requirements to Sec. 23.2325. The FAA notes
that such conditions are already covered by AM1.2430(a)(6), which
states that each energy system must be ``. . . designed to retain
energy under all likely operating conditions and to minimize hazards to
occupants and first responders following an emergency landing or
otherwise survivable impact (crash landing).'' No changes are necessary
as a result of these comments.
[[Page 45955]]
The FAA received a comment to add a requirement to AM1.2335 to
minimize the risk of electrical shock to the crew, passengers, and
service and maintenance personnel, similar to the requirement in Sec.
27.610(d)(2). This concern is adequately addressed by proposed
AM1.2335(b), which requires the appropriate protection against
hazardous effects caused by accumulation of electrostatic charge. No
changes were made as a result of this comment.
The FAA also received a comment to revise AM1.2335(b) to require
protection against catastrophic and hazardous effects. The proposed
airworthiness criteria state that the aircraft must be protected from
hazardous effects, which represent the minimum hazard level that must
be addressed; by definition, this requires that catastrophic effects
must also be addressed. No changes are necessary as a result of this
comment.
The FAA received comments questioning proposed AM1.2440 in lieu of
requiring compliance with Sec. 23.2440 for powerplant fire protection.
AM1.2440 is more performance-based, allowing for all powerplant related
fire protection concerns to be covered by a singular airworthiness
criteria. No changes are necessary as a result of this comment. The FAA
received comments recommending replacing the term ``powerplant system''
in AM1.2440 with ``powerplant'' or ``powerplant installation.'' The FAA
does not concur as the proposed terminology is consistent with Sec.
23.2410. No changes were made as a result of these comments.
Propulsion Safety and Integration
The FAA received comments from Airbus, ASD-Europe, EASA, GAMA,
Leonardo, Lilium, Odys, Overair, TCCA, Rolls-Royce, and Volocopter
requesting that the FAA revise, remove, or clarify the proposed
airworthiness criteria related to propulsion safety and integration on
the Model M001.
Proposed AM1.2405(d) specifies ``extremely remote'' as an
acceptable probability of failure for power or thrust control systems,
assuming manual backup capability. Several commenters stated that
reliance on manual backup control of power or thrust on distributed
propulsion powered-lift is unlikely to be acceptably achievable to
ensure CSFL, and that failure of the propulsion control system is
potentially catastrophic. Commenters also stated that specifying the
power or thrust control system failure probability as extremely remote
may be inconsistent with the extremely improbable requirement in
AM1.2135.
The FAA agrees the airworthiness criteria should not specify an
acceptable failure probability for power or thrust controls systems on
a distributed propulsion powered-lift. Additionally, the FAA agrees
that control of distributed propulsion powered-lift, using manual
control of individual engines and propellers, should not be assumed.
The FAA revised AM1.2405 by not adopting proposed paragraph (d). The
appropriate hazard classification and failure probability for power or
thrust control systems will be determined using the aircraft-level
system safety process in Sec. 23.2510, as well as AM1.2135, if
controllability is affected.
The FAA received a comment that AM1.2405(b) and Sec. 23.2410(a)
contradict one another, with the suggestion to remove the phrase ``if
continued safe flight and landing cannot be ensured, the hazard has
been minimized'' from Sec. 23.2410(a). The FAA disagrees. AM1.2405
establishes the safety objective for power or thrust control systems,
whereas Sec. 23.2410 is applicable to all powerplant systems and
permits minimization of the hazard in limited cases. No changes were
made as a result of this comment.
Multiple commenters recommended the FAA replace proposed AM1.2405
(power or thrust control systems) and AM1.2425 (powerplant operational
characteristics) with a requirement to comply with Sec. Sec. 23.2405
(automatic power or thrust control systems) and 23.2420 (reversing
systems), or otherwise address those systems under the safety analysis
requirements of Sec. 23.2510. Commenters also recommended the
airworthiness criteria be revised to allow the propulsion-control
system to be evaluated along with the flight control system within the
aircraft-level safety analyses required by Sec. 23.2510. The FAA does
not agree with these recommendations and notes that Sec. Sec. 23.2405
and 23.2420 are not limited to functions defined in former Sec. Sec.
23.904 and 23.933, as discussed in the preamble to part 23 amendment
23-64.\4\ As noted previously, the FAA agrees that for the Model M001,
the engines and propellers should be considered part of the flight
control system, to include at a minimum all equipment and systems used
for control of pitch, roll, yaw, and vertical motion. Furthermore, the
subsystem analysis required by AM1.2405 for the engine power or thrust
control system does not relieve the applicant from aircraft-level
requirements such as AM1.2300, Sec. 23.2500, or Sec. 23.2510 when
incorporated into a system such as the flight control system.
Conversely, specific subsystem requirements, such as AM1.2405, are not
imposed on other subsystems that make up a higher-level system simply
because they become part of a higher-level system. The FAA did not
change the proposed criteria as a result of these comments; however, as
noted previously, references to the ``reverser system'' in proposed
AM1.2405 have not been adopted because that system is not applicable to
the Model M001.
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\4\ 81 FR 96639 (Dec. 30, 2016).
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Multiple commenters requested the FAA consider modifying
AM1.2425(b), ``Powerplant Operational Characteristics,'' to include
wording from SC-VTOL.2425(b) that would only require inflight engine
shutdown and restart capability if the safety benefits outweigh the
hazards. Another commenter requested clarity on AM1.2425, which
requires a means for shutdown and restart of the powerplant within an
established operational envelope. It does not prohibit procedures or
control logic that would restrict engine restart under certain
conditions. The FAA disagrees with modifying the criteria. The FAA will
address the requirements of appropriate shutdown and restart procedures
through the aircraft flight manual limitations and operating
procedures. No changes were made as a result of these comments.
One commenter suggested the FAA change AM1.2430(a)(1) to include
``control and management systems'' along with energy storage and supply
systems. The FAA agrees that battery control and management systems are
covered by AM1.2430(a)(1) in addition to Sec. 23.2525, but does not
consider a change necessary as the FAA considers the term ``energy
storage and supply systems'' to include battery control and management
systems. The FAA received another comment requesting to remove Sec.
23.2525(b) as it was duplicative to AM1.2340(a)(1). The FAA does not
agree with this request and made no changes from the comment as Sec.
23.2525 addresses required power for intended operations for all
aircraft systems that use the electrical storage system, whereas
AM1.2430(a)(1) contains propulsion criteria that ensures the
independence between multiple electrical storage systems providing
electrical power to the propulsion system.
[[Page 45956]]
Commenters requested the FAA clarify ``where the exposure to
lightning is likely'' in AM1.2430(a)(2), which they believe could be
interpreted in different ways. One interpretation suggested by
commenters is to consider ``likely'' as it applies to areas of the
aircraft where lightning may strike, while another interpretation is in
reference to operating environments where lightning is likely. The FAA
agrees with this concern and has revised the airworthiness criteria by
removing the phrase ``where the exposure to lightning is likely.'' The
FAA notes that AM1.2430(a)(2) and Sec. 35.38 assume the aircraft will
be exposed to lightning regardless of any environmental operating
limitations and require protection of the energy system from
catastrophic events. The applicant will show compliance with
AM1.2430(a)(2) for the Model M001 consistent with other type
certificated products by identifying areas of the powered-lift where
direct attachment of lightning is ``likely,'' and evaluating the
resulting effects.
The FAA received a comment asking the FAA to consider the failure
due to overload of the landing system in AM1.2430(a)(6). The Model M001
is not required to address specific failures due to overload of the
landing system since its landing system is not located near its energy
storage systems. No changes were made as a result of the comment.
The FAA received a comment requesting that airworthiness criteria
be added to protect occupants from possible hazards from the energy
systems. The FAA notes that proposed AM1.2430(a)(6), as written, covers
this and therefore did not make changes as a result of this comment.
The FAA also received a comment recommending that AM1.2430(a)(6) be
expanded to include minimizing hazards to emergency service responders
in addition to occupants. The FAA concurs with this suggestion and adds
first responders to the airworthiness criteria.
Commenters requested the FAA explain the reservation of proposed
AM1.2430(a)(7) and AM1.2430(c)(2). A commenter also recommended the FAA
adopt EASA SC-VTOL.2430(a)(7) and add it as AM1.2430(a)(7) to ensure
appropriate power quality within the energy system. The FAA did not
incorporate the requirements from 23.2430(a)(7), which are similar to
the requirements from EASA SC-VTOL.2430(a)(7), or (c)(2) into the Model
M001 proposed criteria, and instead listed them as ``Reserved,''
because they cover physical contamination of stored energy. Stored
electrical energy is not susceptible to physical contamination in the
way that convention fuel is. Damaged or failed electrical storage and
distribution systems may prevent delivery of stored electrical energy
to an intended load, which is a different condition than contaminated
energy. The FAA notes these concerns are covered by uninterrupted
energy supply and fluctuation requirements under AM1.2430(a)(4). To
avoid confusion, the FAA did not adopt the proposal to ``reserve''
paragraphs AM1.2430(a)(7) and (c)(2) and renumbered (c)(3) accordingly.
The FAA received a comment that likely hazards for energy systems
are not limited to temperature influences as mentioned in
AM1.2430(b)(2). The FAA agrees and did not adopt the qualifier ``due to
unintended temperature influences'' in these final airworthiness
criteria.
Several commenters suggested clarification on the application of
system safety requirements, propulsion requirements, and flight control
system requirements due to the integration of these functions on the
aircraft. The commenters questioned whether power or thrust control
system requirements need to be applied to flight control systems or if
flight control system requirements need to be applied to power or
thrust control systems. The FAA concurs with the commenters' request to
consider the engines and propellers as part of the flight control
system. The flight control system includes, at a minimum, all equipment
and systems used for control of pitch, roll, yaw, and vertical motion.
The FAA notes that the subsystem analysis required by AM1.2405 for the
engine power or thrust control system does not relieve the applicant
from higher-level requirements such as those in AM1.2300, Sec.
23.2500, or Sec. 23.2510, when engine or thrust control systems are
incorporated into a higher-level system such as the flight control
system. Conversely, specific subsystem requirements such as AM1.2405
would not be imposed on other subsystems that make up a higher-level
system simply because they become part of that higher-level system. The
safety requirements in Sec. 23.2510 apply at the aircraft level to the
integrated functions of all systems on the aircraft, in addition to
specific system requirements such as AM1.2300 and AM1.2405.
Several commenters expressed concern regarding the appropriateness
of the system-level safety objectives in proposed AM1.2405 and Sec.
23.2425 for such highly integrated systems. The commenters suggested
AM1.2405 and AM1.2425 are not necessary, since compliance with Sec.
23.2510 can require the applicant to define both system and aircraft
level safety objectives.
The FAA recognizes there may be inconsistencies between safety
objectives required at the powerplant installation level and those at
the aircraft level, but notes this is the case for type certificated
airplanes and rotorcraft. Existing powerplant rules define a minimum
level of safety that permits certification of a broad range of products
for single and multi-engine aircraft. One common requirement for
powerplant installations has been the ``no single failure'' concept,
which is practically applied given the number of engines installed.
This concept remains critical even for highly integrated and
distributed powerplant systems. Aircraft level safety objectives may
not drive the level of safety typically provided in a powerplant
installation, such as isolation between all engines on a multi-engine
aircraft with more than two engines, so the powerplant requirements
establish a minimum safety objective that may not always align with
those at the aircraft level. As powered-lift and distributed propulsion
systems evolve, there may be less need to capture powerplant
installation unique safety requirements. Until then, the FAA will use
AM1.2405 to capture those requirements for the Model M001 and ensure
the powerplant installation level of safety is appropriate regardless
of the aircraft level safety objectives.
Multiple commenters requested clarification regarding the
definition of ``energy'' and the instances in the criteria where liquid
fuel is still relevant, despite the consideration of electric
propulsion systems. The term ``fuel'' is used in part 23 and includes
any form of energy used by an engine or powerplant installation such as
provided by carbon-based fuels or electrical potential.\5\ The FAA
recognizes that using the term ``fuel'' instead of ``energy'' has
implied the criteria are limited to non-fossil-fuel-based propulsion
systems and is inconsistent with language used by other airworthiness
authorities. As such, the FAA has replaced the term ``fuel'' with
``energy'' throughout these Model M001 airworthiness criteria. The FAA
notes that ``energy'' includes any form of energy, including carbon-
based fuels, electrical potential, and other means of energy storage or
power generation for propulsion.
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\5\ 81 FR 96641 (Dec. 30, 2016).
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Several commenters requested that the FAA revise proposed
AM1.2400(b) to clarify that the Model M001 engines
[[Page 45957]]
and propellers will not be individually issued type certificates, but
rather approved under the aircraft's type certificate, and as such, any
requirements mentioning the ``type certificate'' should be excluded.
The FAA agrees and has revised AM1.2400(b) to remove the requirement
that each engine and propeller installed on the Model M001 have a type
certificate.
The FAA received a comment to distinguish between airplane and
engine hazards in AM1.2000(e). The requirement in AM1.2400(e) addresses
powerplant components at the aircraft level. Engines are one of many
powerplant components installed at the aircraft level, each of which
must meet any limitations or installation instruction provided with
that component or be shown to not to create a hazard. Engine specific
hazards for the Model M001 are found in subpart H of the airworthiness
criteria. The FAA disagrees that the distinction requested by the
commenter is necessary, and no changes were made as a result of this
comment.
The FAA received comments requesting the FAA either remove Sec.
23.2525(c) and modify AM1.2430(a)(3) to explicitly include energy
storage systems, or revise Sec. 23.2525(c) to remove the primary
source failure consideration. The FAA disagrees. Section 23.2525
addresses required power considering the failures and malfunctions of
the primary source at the aircraft level, whereas the requirements in
AM1.2430(a)(3) are specific to energy systems used for propulsion. No
changes were made as a result of these comments.
System Safety
The FAA received and reviewed comments from ASD-Europe, Airbus,
ALPA, EASA, Leonardo, Lilium, Odys, Vertical Aerospace, Rolls-Royce,
TCCA, Volocopter, an individual commenter, and an anonymous commenter,
requesting the FAA revise, remove, or clarify proposed airworthiness
criteria related to system safety and cybersecurity requirements for
the Model M001.
Several commenters cited differences between EASA's SC-VTOL and the
proposed FAA airworthiness criteria for the Model M001 with regard to
EASA's creation of a ``Category Enhanced'' set of requirements. EASA
included a structural requirement in SC-VTOL.2250, ``Design and
construction principles,'' that for Category Enhanced a single failure
must not have a catastrophic effect upon the aircraft. The FAA
acknowledges that the airworthiness criteria for the Model M001 as a
special class aircraft differ from the requirements in EASA's SC-VTOL,
which is a set of generalized requirements intended to cover a class of
aircraft. The FAA's long-standing technical practice manages risk due
to structural failures through the use of critical or life-limited
parts, which mitigates any need to address potential catastrophic
structural failure modes under the system safety requirements of Sec.
23.2510. While this practice differs from that of EASA's approach, the
FAA finds both approaches comparable and acceptable for risk
mitigation. As discussed previously, the FAA revised proposed Sec.
23.2250(c) (now AM1.2250(c)) to add a requirement that single failures
must not result in a catastrophic effect upon the aircraft.
Several commenters identified that these criteria do not include
specific failure condition probability targets or required development
assurance level criteria and requested that they be included with
appropriate rationale. The FAA does not agree, as existing aircraft
airworthiness standards (parts 23, 25, 27, and 29) also do not
prescribe specific failure condition probability targets or development
assurance level criteria. This guidance may be found in advisory
circulars or industry consensus standards, which provide one means, but
not the only means, for showing compliance with the regulatory
requirements. These means will likely need to be modified to consider
powered-lift designs such as the Model M001.
One commenter recommended the FAA revise the proposed requirement
to comply with Sec. 23.2510 to include a clarification on the
applicability of the standard, as it pertains to systems and equipment
installed in the aircraft and how it relates to other requirements
contained in other sections of the airworthiness standards. The FAA
disagrees. The FAA proposed that the Model M001 comply with Sec.
23.2510 without modification because the FAA intentionally developed
that rule as a regulation of general requirements that do not supersede
any requirements contained in other part 23 sections. The FAA intends
the same application for the Model M001.
Several commenters expressed concern over the absence of a ``no
single failure'' catastrophic failure condition criteria in these
airworthiness criteria, citing its inclusion in EASA SC-
VTOL.2510(a)(1). The FAA does not agree that a specific requirement
prohibiting catastrophic single failures is necessary in the
airworthiness criteria. Existing parts 23, 25, 27, and 29 airworthiness
standards do not contain a ``no single failure'' requirement for
catastrophic failure conditions, and the FAA considers these
longstanding existing airworthiness standards acceptable. Although
preventing ``single failures'' is addressed in FAA guidance material
(e.g., Advisory Circulars 25.1309-1A and Advisory Circular 27-1B), it
is one means, but not the only means, for showing compliance with the
regulatory requirements. The FAA intends the same application for the
Model M001.
Several commenters recommended the FAA clarify requirements for
addressing cybersecurity. The FAA acknowledges that these aircraft
involve many new technologies which are highly integrated, and any
cybersecurity vulnerabilities must be appropriately assessed and
addressed. The FAA is addressing cybersecurity through AM1.1529 and
Sec. 23.2500, Sec. 23.2505, and Sec. 23.2510. No changes were made
as a result of these comments.
Lightning Protection
The FAA received and reviewed comments from EASA, GAMA, Lilium,
Overair, and TCCA requesting the FAA revise, remove, or clarify
proposed airworthiness criteria intended to address hazards that may
result from a lightning attachment on the Model M001. These
requirements include consideration for lightning common cause effects
due to the potential for simultaneously affecting multiple systems. The
proposed airworthiness criteria considered inadvertent exposure to
lightning producing environments, including flight into clouds, as well
as cold or icy weather conditions. The FAA determined that the highly
integrated systems of the Model M001 aircraft require lightning
protection.
One commenter requested the FAA clarify why the lightning indirect
effects requirements are not applicable to systems with major failure
conditions. The FAA notes that the lightning requirements are intended
to be applicable to systems with major failure conditions for aircraft
approved for IFR operations. For aircraft approved for IFR operations,
proposed AM1.2515(b) is applicable to systems with hazardous or major
failure conditions, similar to Sec. 27.1316(b).
Multiple commenters recommended the FAA revert proposed AM1.2515 to
Sec. 23.2515 to limit the applicability of lightning requirements to
aircraft approved for IFR operations that cannot show exposure to
lightning is unlikely. The Model M001 incorporates systems that are
critical in VFR and IFR operations that require protection
[[Page 45958]]
against indirect effects of a lightning strike. A lightning attachment
may occur during flight, when operating through or in the vicinity of
lightning producing environments. Aircraft operating in instrument
meteorological conditions (IMC) may encounter lightning, and aircraft
operating in day or night visual meteorological conditions may
inadvertently encounter lightning producing environments such as flight
into clouds and freezing or icy weather conditions. Systems that
perform functions essential to CSFL must demonstrate immunity to
lightning for all operations to achieve the intended safety objectives
for catastrophic failure conditions. The FAA finds the requirements in
AM1.2515 to be appropriate for the systems on the Model M001 and made
no changes as a result of these comments.
The FAA received a comment asking for clarification of
AM1.2515(a)(2) stating that it could be incorrectly interpreted as the
system could be allowed to fail when exposed to lightning without
recovery after exposure. The FAA does not agree that AM1.2515(a)(2) may
be misinterpreted. Demonstration of lightning immunity is required for
systems with catastrophic failure conditions. The exception for
recovery conflicts in AM1.2515(a)(2) is based on aircraft operational
or functional requirements independent of lightning exposure. The
expectation is that a system recovers normal operation of a function
without impact to safety of flight by design. No changes were made as a
result of this comment.
Multiple commenters recommended the FAA consider whether systems
with hazardous and major failure conditions meet lightning requirements
for aircraft not approved for IFR operations. The FAA notes that
aircraft not approved for IFR operations are restricted from flight
into IMC and must use outside visual references. An aircraft operating
in IMC may encounter lightning producing environments, a hazard which
requires more stringent requirements than aircraft certified
exclusively for VFR operations. Limiting AM1.2515(b) to IFR operations
therefore maintains the level of safety intended for protection against
lightning threats. Section AM1.2515(b) is applicable to IFR operations
and systems with hazardous (level B) or major (level C) failure
conditions. Section AM1.2515(a) is applicable to all operations and
systems with catastrophic failure conditions. This approach achieves
the intended safety objectives.
Commenters recommended deleting the word ``significantly'' from the
text of AM1.2515(b) so that the requirement is clearly identified as
applicable to electrical and electronic systems with hazardous and
major failure conditions. The FAA concurs since AM1.2515(b) is
applicable to IFR operations and systems with hazardous or major
failure conditions. The FAA did not adopt the term ``significantly''
from proposed AM1.2515(b) to ensure both major and hazardous failure
conditions are appropriately assessed.
HIRF
The FAA received and reviewed comments from EASA, Overair, and TCCA
requesting the FAA revise, remove, and clarify proposed airworthiness
criteria related to HIRF exposure.
Commenters requested consideration for HIRF common cause effects
due to the potential of affecting multiple systems simultaneously,
since radio frequency transmitters are continuously evolving, and
future spectrum expansions are anticipated. The FAA agrees that the
HIRF environment and sources are unpredictable and that the aircraft
and highly integrated systems require robust HIRF protection, but
considers the proposed requirements adequate to address this concern.
One commenter requested the FAA clarify why operation under IFR is
considered to relax the HIRF requirements, but not the lightning
criteria. Another commenter requested the FAA clarify why the HIRF
requirements are not applicable to systems with major failure
conditions. Several commenters also requested the FAA remove the
limitation that Sec. 23.2520(b) be only applicable for aircraft
approved for IFR operations, similar to SC-VTOL.2520(b).
The FAA notes that proposed AM1.2515 and AM1.2420 provide
consistent requirements for the protection of electrical and electronic
systems from the effects of lightning and HIRF, respectively. The FAA
does not concur that the HIRF requirements are relaxed for IFR. The FAA
changed the proposed requirement to comply with Sec. 23.2520(a) and
(b) to new AM1.2520, to remove the qualifier ``significantly'' from
Sec. 23.2520(b). AM1.2520(a) is applicable for all operations and
systems with catastrophic failure conditions, aligned with AM1.2515(a).
Limiting AM1.2520(b) to IFR operations maintains an acceptable level of
safety, as AM1.2520(b) is intended to be applicable to systems with
hazardous or major failure conditions. This also aligns with similar
requirements in AM1.2515(b) for lightning. The FAA did not adopt the
term ``significantly'' from proposed AM1.2420(b), similar to
AM1.2515(b), to ensure that major and hazardous failure conditions are
appropriately assessed for HIRF as well as for lightning. This approach
achieves the intended safety objectives and aligns the airworthiness
criteria with the appropriate level of safety intended by utilizing
appropriate standards from both parts 23 and 27, revised to be
appropriate for the Model M001.
Flightcrew Interface
The FAA received and reviewed comments from ALPA, ANAC, EASA, GAMA,
Lilium, Odys, Overair, TCCA, and an anonymous commenter requesting the
FAA revise, remove, or clarify proposed airworthiness criteria related
to flightcrew interface requirements on the Model M001.
The FAA received comments requesting that the FAA replace the
language in AM1.2600(a) and (b) with the language in Sec. 23.2600(a)
and (b). The Model M001 is capable of using one or more sources of lift
to perform a particular phase of flight. Therefore, using the unchanged
wording from Sec. 23.2600(a) is not sufficient and does not include
hover. AM1.2000 incudes definitions for ``sources of lift'' and
``phases of flight,'' and those defined terms were used in proposed
AM1.2600(a). The FAA included ``without excessive concentration, skill,
alertness, or fatigue'' in proposed AM1.2600(b) to address the human
factors elements used to control the aircraft. The Model M001 includes
increased levels of automation and technology that may impact pilot
concentration, alertness, and fatigue, so the inclusion of ``without
excessive concentration, skill, alertness, or fatigue'' language is
necessary. No changes were made as a result of these comments.
The FAA also received a comment requesting clarification between
human factor differences in AM1.2135(a) and AM1.2600(a). The same
commenter suggested revising AM1.2160(a). AM1.2135(a) describes human
factors requirements as they relate to controllability of the aircraft
while AM1.2160(a) focuses on the human factors in the context of the
flightcrew interface. No changes were made as a result of these
comments.
The FAA received a comment to restructure the header paragraph of
AM1.2620 such that the manufacturer must present pertinent information
for the aircraft for all possible configurations of thrust or flight.
The FAA disagrees as the requirement is applicable to the overall
aircraft and must contain information concerning
[[Page 45959]]
aircraft configurations as necessary for defining the required
information in AM1.2620. No change is necessary as a result of this
comment.
One commenter requested clarification on procedures for the
flightcrew following an abnormal battery anomaly. The FAA notes that
AM1.2620(a)(5) addresses this concern by requiring information
necessary for safe operation because of design, operating, or handling
characteristics to be specified in the Airplane Flight Manual, which
provides procedural guidance for flightcrew. Procedures following an
abnormal battery anomaly are necessary for safe operation. No changes
were made as a result of this comment.
One commenter requested that the FAA include AM1.2620(a)(5) as
information that must be approved by the FAA. The FAA disagrees, as
this requirement is consistent with the existing airworthiness
standards for normal category aircraft. No changes were made as a
result of this comment.
One commenter requested clarification on whether the requirements
in proposed AM1.1529 (ICA) and AM1.2615 (flight, navigation, and
powerplant instruments) would also address EASA SC-VTOL.2445, Lift/
thrust system installation information. Although the Model M001
airworthiness criteria do not contain a requirement that directly
aligns with EASA's SC-VTOL.2445, the commenter is correct that AM1.1529
and AM1.2615 address the lift/thrust installation requirements in EASA
SC VTOL.2445. In addition, the lift/thrust installation requirements in
EASA SC-VTOL.2445 would be addressed for the Model M001 by the
requirements in Sec. Sec. 23.2605 and 23.2610. The FAA received
multiple comments to modify Sec. 23.2605 to add a requirement that
information related to safety equipment must be easily identifiable and
its method of operation must be clearly marked, as specified in SC-
VTOL.2605(d). The language requested by the commenters is already
required by Sec. 23.2535 and therefore no changes are necessary as a
result of these comments.
One commenter requested the FAA revise proposed AM1.2615(b)(2) to
delete criteria for single failure and probability. The FAA does not
agree and notes that this requirement is essential for CSFL after
probable failures, both singular and in combination.
Electric Engines
The FAA received and reviewed comments from Airbus, ANAC, EASA,
GAMA, JCAB, Lilium, Odys, Overair, Rolls-Royce, TCCA, Vertical
Aerospace, and Volocopter requesting the FAA revise, remove, or clarify
proposed airworthiness criteria related to electric engines for the
Model M001.
One commenter recommended replacing the phrase ``intended aircraft
application'' throughout subpart H with language specific to the Model
M001 design. Another commenter recommended replacing ``declared
environmental limits'' with ``aircraft environmental and operating
limitations'' throughout subpart H. The FAA does not agree that more
specific language is necessary, as ``intended aircraft application''
and ``declared environmental limits'' are sufficient to meet the
electric engine certification requirements. No changes were made as a
result of these comments.
The FAA received comments recommending the removal of Sec.
33.5(a), (b), and (c) and Sec. 33.29 from the engine requirements in
Subpart H. One commenter stated these requirements should not be
imposed for an engine that is not being type certificated as an
independent product, as is the case for the Model M001. This commenter
also stated the engines for the Model M001 are being certified under
the umbrella of the aircraft type certificate; as a result, the
installation and operating instructions will already be part of the
type design data package at the aircraft level. Other commenters stated
that no additional burden from individual ``engine-only'' requirements
for data sheet content is necessary, from Sec. 33.5(a), (b), and (c),
AM1.2702, AM1.2706, AM1.2710(j)(2), AM1.2718(c) and (d), AM1.2719(b)
and (e), and AM1.2733(d)(2). The FAA recognizes the engines will be
approved with the Model M001 aircraft, but instructions for installing
and operating the engines are required, as well as other engine
airframe interfaces such as instruments, connections, sensors, etc.,
whether the engines are approved with the aircraft or certificated
under their own type certificate. The FAA made no changes in response
to these recommendations.
The FAA received comments on the applicability of subsystems
equipment installed in an electric hybrid propulsion system (EHPS), as
referenced in EASA Special Condition E-19 EHPS.330. The FAA
acknowledges these comments but notes that they are not applicable to
the Model M001, since the Archer engine architecture does not include
the electric hybrid propulsions systems associated with E-19 EHPS.330.
One commenter questioned whether the requirements of EASA Special
Condition E-19 EHPS.80, which accounts for the complete inability to
isolate components that could cause a hazard to aircraft, should be
added to the airworthiness criteria for the Model M001. The FAA does
not agree, as the requirement to isolate components that could cause a
hazard to the aircraft is in EHPS.350(d), EHPS Control System, not in
EHPS.80. The requirement in EHPS.350 raised by the commenter is
addressed by AM1.2710 Engine Control Systems, AM1.2717 Safety Analysis,
and AM1.2733 Engine Electrical Systems. Since the Archer M001 is a
special class aircraft and the engines will be approved with the
aircraft, the means by which components prevent a hazard from
developing may be implemented either at the engine-level or at the
aircraft-level. No changes were made as a result of these comments.
Another commenter noted the proposed requirement to comply with
Sec. 33.75(e)(1) includes a reference to Sec. 33.4 (ICA), although
the proposed airworthiness criteria do not include a requirement to
comply with Sec. 33.4. The commenter recommended either removing the
reference to Sec. 33.4 or adding a reference to Appendix 1, AAM1.2701,
A33.2, A33.3, and A33.4. The FAA agrees with the comment. The FAA
proposed AM1.2717 to include those safety analysis standards from Sec.
33.75 that could not be required directly for the Model M001 without
modification. Proposed AM1.2717(c) contained requirements for how the
applicant must comply with Sec. 33.75(e). The FAA has modified
proposed AM1.2717(c) to reference the ICA in AM1.1529 for compliance
with Sec. 33.75(e)(1). During the review of this comment, it was
determined that Sec. 33.75(a)(1) should be included in AM1.2717(a) and
the applicability of AM1.2717(b) should be clarified using information
from the existing standard Sec. 33.75(c). The FAA has revised AM1.2717
accordingly.
The FAA received a comment asking for clarification of the term
``duty cycle'' in proposed AM1.2702(b). The FAA also received a comment
to remove the requirement in proposed AM1.2702(b) to list the duty
cycle on the type certificate data sheet. The FAA disagrees. A duty
cycle is intrinsic with engine ratings. Engine ratings are declared to
support aircraft performance objectives, whereas duty cycles are an
electric engine property that limits the usage of the ratings. The duty
cycle, combined with the rating at that duty cycle, establishes the
capability and the limits for engine usage. A commenter also noted that
the takeoff power time limitation is not defined. While traditional
combustion engines adhere to ``takeoff power time limitations,'' the
[[Page 45960]]
operational considerations for electric aircraft engines, such as duty
cycle and rating, are more pertinent due to their distinct propulsion
system characteristics. A duty cycle and rating at each duty cycle must
be declared, which covers this concern. No changes were made as a
result of these comments.
The FAA received a comment to add specific operating limits to
proposed AM1.2702. The FAA also received a comment to add Sec. 33.7(d)
to the airworthiness criteria to address the accuracy of the engine
control system and necessary instrumentation. Section 33.7(d) applies
to engine performance and operating limitations. The FAA did not
propose to require that the Model M001 comply with Sec. 33.7(d),
because Sec. 33.7(d) focuses on engine control system components
(e.g., speed sensors, actuators, feedback mechanisms) that typically
operate using low voltage power and hydraulic systems. Electric
engines, such as those that are part of the Model M001 design, are
controlled differently. In addition, the Model M001 engine electrical
systems are integrated with aircraft systems instruments that are
necessary for control of the engine, which would not be addressed by
Sec. 33.7(d). Instead, for the Model M001, the engine performance and
operating limitations referenced by Sec. 33.7(d) are addressed by the
airworthiness criteria for the engine control system in AM1.2710 and
the engine electrical system in AM1.2733. No changes were made as a
result of these comments.
The FAA also received a comment that proposed AM1.2702 provided a
redundant definition of the engine ratings with that in Sec. 33.8. The
FAA disagrees. These two engine requirements accomplish different
objectives. AM1.2702 establishes the engine's ratings and limits, while
Sec. 33.8 ensures each rating applies to the lowest power that all
engines of the same type may be expected to produce under the
conditions used to determine that rating. No changes were made as a
result of this comment.
A commenter suggested the FAA remove the word ``turbine'' from
Sec. 33.17(a), as it is not applicable to the Archer Model M001. The
FAA notes that proposed AM1.2704, ``Fire Protection,'' was initially
drafted to consider potential arc-fault-initiated fires occurring
anywhere inside or outside the electric engine. However, the commenter
highlighted that the second statement in Sec. 33.17(a) specifically
applies to internal fires in turbine engines and is not relevant to
Archer engines. Consequently, the FAA has modified the airworthiness
criteria to remove the applicability of Sec. 33.17(a) to the Model
M001 and add a new statement to AM1.2704 emphasizing the design and
construction requirements to minimize the occurrence and spread of fire
during normal operation and failure conditions. This modification
results in AM1.2704 having two paragraphs, (a) and (b). This
modification makes a suggestion by another commenter to change the
title of the airworthiness criteria to ``High Voltage Arc Faults and
Fire Protection'' inapplicable.
The FAA received a comment questioning the applicability of Sec.
33.17(b) through (g), which address flammable fluids. The FAA notes
that flammable fluids and flammable fluid storage components could be
used in the Model M001 design. As such, the FAA finds these criteria
applicable and no changes were made. Another commenter suggested that
the requirements of Sec. 33.17 be made more prescriptive, specifically
to require fireproof materials. The FAA notes that this concern is
addressed overall in the Archer design through requirements specified
in AM1.2704, Sec. 33.75(g)(2)(iv), and AM1.2733. Additionally, Sec.
33.17 applies to engine fires resulting from ignition of flammable
fluids. No changes were necessary as a result of this comment.
The FAA received a comment that pass and fail criteria should be
defined for the requirement in proposed AM1.2705 to minimize the
development of an unsafe condition in the engine and recommended using
the criteria in AM1.2717(d)(2). The FAA does not concur. An unsafe
condition is determined by a risk assessment and not solely by the
hazards identified by the hazardous effects in AM1.2717(d)(2). No
changes were made as a result of this comment.
The FAA also received a comment to add ``removal from service'' to
the maintenance actions in proposed AM1.2705. The FAA disagrees. The
statement ``removal from service'' is appropriate to address simple
engine designs that are life limited. However, this statement is not
needed in the Model M001 airworthiness criteria because any maintenance
involving a life limited engine is addressed by AM1.2729(b) and
AM1.2713. No changes were made as a result of this comment.
The FAA received a comment asking why proposed AM1.2720 did not
include ``engine fault conditions.'' The FAA determined it was
necessary to revise AM1.2720(b) to clarify the vibration sources
applicable to this requirement.
The FAA received two comments requesting clarification regarding
whether proposed AM1.2729 (b) allows the applicant the option of not
performing the teardown inspection. The FAA clarifies that the agency
intends AM1.2729(b) to require a teardown inspection except for any
engine parts or components that cannot be torn down. The FAA has
changed proposed AM1.2729(b) to clarify that it only applies to engine
components where a teardown cannot be performed in a non-destructive
manner.
A commenter requested clarification on the difference between the
durability requirements of proposed AM1.2705 and AM1.2726. AM1.2705 is
criteria for durability requirements for design and construction of the
engine, whereas AM1.2726 provides requirements for a durability
demonstration. The FAA modified AM1.2726 to distinguish it from
AM1.2705 by explaining its purpose, which is to establish when the
initial maintenance is required.
A commenter questioned where the requirements in EASA's E-19
EHPS.200 are captured. The FAA notes that Sec. 33.23 establishes the
loads associated with the engine mounting attachments and structure
similar to what would be expected under EHPS.200 for an electric engine
such as in the Model M001. No changes were made as a result of this
comment.
Multiple commenters requested clarification on proposed AM1.2709
concerning failure conditions leading to rotor overspeed. Proposed
AM1.2709 was based on Sec. 33.27 ``Turbine, Compressor, Fan, and
Turbosupercharger Rotor Overspeed.'' The FAA intended the approach used
for establishing the highest possible rotor overspeed in proposed
AM1.2709 to be consistent with the approach in Sec. 33.27(b), except
for the prescriptive overspeed margins. The margins in Sec. 33.27(b)
are based on the physics of what drives the rotors in turbine engines
and turbosupercharger rotors. The mechanisms that can drive electric
engines to an overspeed condition are different from those that govern
combustion engines. No changes were made as a result of these comments.
One commenter recommended that the pertinent characteristics and
capabilities of the Model M001 the applicant must analyze should be
prescriptively included in proposed AM1.2710(g) and AM1.2717(e). The
FAA does not agree that all the pertinent aircraft details that must be
analyzed under AM1.2710(g) and AM1.2717(e) should be prescribed within
the airworthiness criteria as existing aircraft airworthiness standards
[[Page 45961]]
also do not prescribe these pertinent aircraft details. This guidance
may be found in advisory circulars or industry consensus standards,
which provide one means, but not the only means, for showing compliance
with the existing regulatory requirements. These means will likely need
to be modified to consider powered-lift designs such as the Model M001.
During review of the requirements of AM1.2710(j), the FAA also
identified an error in AM1.2710(j)(2), which was originally intended to
cover all engine electrical systems, leading to confusion regarding the
applicability in paragraph (a). The FAA clarifies that the engine
control requirements in AM1.2710 apply to any aspects of the engine
control that interface with aircraft control systems that are necessary
for safe flight and landing. The FAA has corrected this error in the
final criteria by removing the reference to electrical power supplied
to the aircraft by energy regeneration from paragraph (j)(2).
The FAA received a comment to update proposed AM1.2710(e) to
declare the engine control system and the engine electrical
environmental limits, similar to proposed AM1.2823(a)(2). This concern
is already addressed by the airworthiness criteria. Since the engines
are approved with the aircraft, environmental conditions and limits
that were used to substantiate the Model M001 aircraft and its engines
will be used to develop compliance with AM1.2620, ``Aircraft Flight
Manual.'' No changes were made to AM1.2710(e) as a result of this
comment. However, this comment revealed a need to clarify the
requirement in proposed AM1.2727. The purpose of AM1.2727 is to
supplement engine testing with additional component-level and systems-
level tests that expose engine components and systems to operational
conditions that cannot not be achieved in the engine test environment
or with the specified test duration. Also, demonstration shortfalls for
certain electrical properties might occur with other engine tests, such
as the durability demonstration, because the test duration required to
show deterioration in electrical hardware may be impracticable.
One commenter requested the FAA remove proposed AM1.2711(b)(2),
which specifies that the aircraft design is not required to enable the
flight crew to monitor the engine cooling system for a cooling system
failure that would not result in a hazardous engine effect. The FAA
disagrees. Not adopting proposed AM1.2711(b)(2) would result in a
requirement for instrumentation enabling the flightcrew to monitor the
engine cooling system regardless of the hazard level resulting from a
cooling system failure. Although monitoring the engine cooling system
would enable the crew to respond to leading indicators of an overheated
engine and prevent the aircraft from the subsequent effects, the
severity of the effects from an overheated engine, and the appropriate
engine-level protection and mitigation standards, are addressed by the
engine safety analysis. No changes were made as a result of the
comment.
One commenter suggested changing the word ``electromagnetic'' to
``electrical'' in proposed AM1.2712(a). The FAA does not concur with
this change, as electrical system hazards are covered in AM1.2733.
However, the FAA acknowledges that the requirement in proposed
AM1.2712(a) could be clarified and made changes to that effect.
Multiple commenters recommended adding the demonstration to operate
above temperature limits on turbine engines for short-duration ratings
in proposed AM1.2724, and to consider updating proposed AM1.2709 and
AM1.2730 to add the requirements in E-19 EHPS.250(a), ``the failure of
any rotating component or part of an equipment, electric engine or
generator must not lead to the release of high energy debris.'' The FAA
has revised AM1.2724 to remove its applicability to all engine ratings
and also revised the introductory text of AM1.2730 to be more aligned
with part 33 subpart B. The FAA did not find the recommended language
appropriate for AM1.2709 and did not make any changes to AM1.2709.
The FAA received a comment asking for clarification on whether
proposed AM1.2715(c) only applies to engines having torque operating
limitations. AM1.2715(c) applies to an electric engine regardless of
whether the engine is torque limited. Archer can propose ratings and
limits in accordance with AM1.2702 using relevant engine parameters
such as horsepower, torque, rotational speed, and temperature. AM1.2715
and AM1.2725 require tests that range from ground idle and flight idle,
to the rated power or thrust prescribed by these rules. Electric
engines can create torque much faster than combustion engines, and
sudden changes in torque could present a hazard to the aircraft
installation. Therefore, the power response characteristics must
account for the intended aircraft application to ensure the torque
characteristics of the engine and intended aircraft are compatible.
These requirements correspond to Sec. Sec. 33.73 and 33.89
respectively, so the minimum torque or power settings are established
in the procedures that assess the operational capabilities of the
electric engines. The FAA modified proposed AM1.2715(c) to clarify that
this is an engine-level requirement.
One commenter requested the FAA consider EASA's Special Condition
E-19 EHPS.260. The commenter states that proposed AM1.2716 only
addresses hazardous engine effects and applicants should evaluate, as
required by EHPS.260, the effects of any continued rotation on the
system, such as windmilling propellers. The concerns raised by the
commenter are addressed by AM1.2733, ``Engine Electrical Systems.''
AM1.2733(b) (both proposed and final) ensures that the generation and
transmission of electrical power, and electrical load shedding, do not
result in any unacceptable engine operating characteristics or cause
the engine to exceed its operating limits. New AM1.2733 (e)(2) requires
the characteristics of any electrical power supplied from the engine to
the aircraft via energy regeneration to be identified and declared in
the engine installation manual.
The FAA received multiple comments to change the proposed
definition of a minor engine effect in proposed AM1.2717(d)(1). The
commenters recommended using the criteria in Sec. 33.75(g)(1) to
classify the effects of a partial or total loss of engine power in the
Model M001. The Model M001 engine airworthiness criteria do not
classify the engine effect from a complete loss of engine power because
the aircraft level assumptions are different than those used in Sec.
33.75(g)(1). The Model M001 engine airworthiness criteria allow a
complete loss of power in one engine to be classified based on the
effects on the aircraft. No changes were made as a result of these
comments.
Multiple commenters stated that due to the integrated nature of the
Model M001, the system safety analyses required in support of Sec.
23.2510 are adequate and sufficient, and that Sec. 33.75, AM1.2717,
and AM1.2733(f) and (g) should be removed from these airworthiness
criteria. The FAA does not agree with this recommendation, and notes
that Sec. 23.2510 establishes the safety objective for aircraft
systems and equipment ``whose failure or abnormal operation has not
been specifically addressed by another requirement.'' The proposed
subpart H and I requirements include specific engine and propeller
design and testing requirements not covered under aircraft-level
airworthiness criteria and establish a minimum level of safety
equivalent to the existing part 33 and part 35
[[Page 45962]]
airworthiness standards as required under Sec. 21.17(b). Additionally,
these airworthiness criteria prescribe the same requirements for
installed engines and propellers on the Model M001 that would apply to
these engines and propellers if they received separate type
certificates under parts 33 and 35, respectively. The aircraft-level
requirements of Sec. 23.2510 are not sufficient on their own to ensure
engines and propellers will meet the intended level of safety required
by Sec. 21.17(b) for parts 33 and 35. Since the engines will be
approved with the Archer aircraft, these compliance details may be
documented in the appropriate aircraft-level documents with references
to the engine-level requirements in Subpart H.
One commenter recommended removing the prescriptive airworthiness
criteria of subparts H and I and to defer their development to the
means of compliance. Another commenter proposed to use performance-
based aircraft requirements that consign the engines and propellers to
aircraft equipment or systems and relegate engine and propeller
certification requirements to a means of compliance to an aircraft
requirement. The FAA does not agree with these comments and considers
the requirements in subparts H and I to provide an equivalent level of
safety for the Model M001. No changes were made as a result of these
comments.
A commenter requested the FAA reword proposed AM1.2717(d)(1) to
remove an extraneous phrase ``does not prohibit the engine from meeting
its type-design requirements.'' The FAA concurs that the phrase was
unclear and updated AM1.2717(d)(1) for clarity.
A commenter requested clarification regarding why blockage of a
cooling system as described in proposed AM1.2717(d)(2)(ii) is
considered a hazardous engine effect. The FAA notes that the blockage
of a cooling system is not by itself a hazardous engine condition, but
it could contribute to the development of one. Accordingly, the FAA
modified AM1.2717(d)(2)(ii).
A commenter requested the FAA align proposed AM1.2713 with the
safety expectations in EASA's SC-VTOL. The commenter recommended
changing proposed AM1.2713 to specify that no single failure may lead
to a catastrophic event and to exclude the criteria for critical parts.
The FAA does not find the level of safety outlined in SC-VTOL for
``Category Enhanced'' to be applicable to the Model M001 engine failure
classifications, which could be minor, major, or hazardous, but not
catastrophic. The FAA will apply failure classifications that are
consistent with those established in part 33 to provide the equivalent
level of safety required by Sec. 21.17(b). No changes were made as a
result of this comment.
A commenter requested clarification as to whether proposed AM1.2713
would require the same activity for both critical parts and life-
limited parts. An engineering plan, manufacturing plan, and service
management plan will be needed for critical parts and for life-limited
parts as stated in AM1.2713(b).
Commenters requested the FAA clarify what is meant by the
definition of a ``life limited part'' in proposed AM1.2713(a)(2), as it
includes phrases that make it open-ended and indistinguishable from the
definition of a critical part in proposed AM1.2713(a)(1). The FAA
agrees regarding the need for clarification in the definition of life-
limited parts. While retaining the examples in the definition, the FAA
has revised the definition of life-limited part in AM1.2713(a)(2) to be
distinguished by the failure mode related to low-cycle fatigue (LCF)
mechanisms. The revised definition specifies that life-limited parts
may involve rotors or major structural static parts, among other parts
with failure potentially leading to hazardous engine effects due to LCF
mechanisms.
A commenter noted that the FAA made a reference to Sec. 33.70 in
proposed AM1.2713(b) when Sec. 33.70 was not included as a part of the
Model M001 airworthiness criteria and recommended adding Sec. 33.70.
The FAA agrees and Sec. 33.70(a), (b), and (c) have been added to the
airworthiness criteria. The introductory paragraph of Sec. 33.70,
however, is not part of the airworthiness criteria.
A commenter also requested that the FAA specifically address high-
cycle fatigue (HCF) effects in proposed AM1.2713. The FAA notes that
HCF effects are included in the life limit calculation under Sec.
33.70. The influence of HCF on life limits is addressed as part of the
vibration requirement in AM1.2720, which characterizes and quantifies
all vibration stresses in a part. It also requires the vibration
stresses to be less than the material endurance limits, when combined
with steady stresses. No changes were made as a result of this comment.
A commenter noted that the FAA has historically not applied the
classification of ``critical part'' in FAA airworthiness standards and
asked for clarification. The use of critical parts is consistent with
the FAA's certification approach for electric engines and is necessary
for an acceptable level of safety. No changes were made as a result of
this comment.
One commenter questioned why the FAA included transient maximum
overtemperature and transient maximum overspeed as part of the
endurance demonstration in proposed AM1.2721. The FAA notes that
electric engines typically establish power or thrust ratings using
shaft torque. Therefore, torque is managed directly, or by another
governing parameter, such as electrical current. The airworthiness
criteria in AM1.2721 are performance-based, but the applicant may use
the procedures in Sec. 33.84(a) as a means of compliance with the
overtorque requirement. Transient rotor speed in electric and
combustion engines is controlled by different technologies. Transient
overspeed in a combustion engine is typically a design feature that
allows an engine to exceed a maximum steady state rotor speed
temporarily in order to meet certain performance requirements. Electric
engines use electrical current and have fast response times, so
transient rotor overspeed is not typically needed to meet performance
requirements and would most likely occur from a failure or design flaw,
which are occurrences within the scope of AM1.2721. No changes were
made as a result of this comment.
The FAA received a comment requesting clarity on the endurance
demonstration requirement in proposed AM1.2723(b). The FAA notes that
the endurance demonstration is an accelerated severity test intended to
demonstrate the engine has acceptable performance characteristics
throughout the operating range, up to and including engine ratings and
operating limits without the need for maintenance after being exposed
to these extreme conditions. Therefore, the engine cycles that are used
for the endurance demonstration do not correlate well with the engine
cycles that are used during in-service operation. The FAA concurs with
the commenter that additional clarification is needed and modified
AM1.2723(b) to require that the endurance demonstration must be for a
duration sufficient to verify the limit capabilities of the engine.
One commenter identified a need for clarification regarding
electromagnetic stresses in proposed AM1.2712, ``Stress Analysis,''
which also corresponds to Sec. 33.62. The FAA has updated AM1.2712(a)
to address the interaction between electrical systems and magnetic
components, specifically considering electromagnetic forces, which are
not covered in existing airworthiness standards for aircraft engines.
The revised paragraph (a) requires a
[[Page 45963]]
comprehensive stress analysis, including mechanical, thermal, and
electromagnetic forces, to ensure an adequate design margin that
prevents hazardous engine effects and unacceptable operating
characteristics.
Another commenter requested that the FAA add ``at the declared
operating limits'' to proposed AM1.2712(a). The FAA does not concur.
AM1.2712 includes mechanical, thermal, and electromagnetic stress.
These criteria were created to account for design limits specific to
electric engines that, if exceeded, could develop into hazardous engine
conditions. The airworthiness criteria ensure design margins account
for any relevant declared operating limits. No changes were made as a
result of this comment.
A commenter asked for clarification of the term ``minimum material
properties'' in proposed AM1.2712(b). AM1.2712(b) requires determining
maximum stresses in the engine without exceeding minimum material
properties. The Model M001 must comply with Sec. 33.15, which
establishes the requirements for engine materials. Compliance with
Sec. 33.15 will determine ``minimum material properties.'' No changes
were made as a result of this comment.
One commenter proposed that the FAA consider that the single fault
tolerance criteria in proposed AM1.2710(f)(2) be understood at the
aircraft ``propulsion system level'' rather than at the engine level
when addressing Loss of Power Control (LOPC). Commenters requested
similar clarification regarding the single fault criteria in proposed
AM1.2733(f)(2). The FAA disagrees that the requested change would be
appropriate. The airworthiness criteria in Subpart H apply to a single
engine, not to the entire distributed propulsion system. No changes
were made to the airworthiness criteria in response to these comments.
Multiple commenters requested that the FAA qualitatively and
quantitively define LOPC in the airworthiness criteria. The FAA does
not agree. The LOPC airworthiness criteria for the Model M001 are
contained in portions of Sec. 33.28 and AM1.2710. Existing engine
airworthiness standards in part 33 do not prescribe the level of detail
requested by the commenters. LOPC will depend on the performance data
and system analysis for the Model M001 and its intended aircraft
application. No changes were made as a result of these comments.
One commenter noted that Sec. 33.28(d)(4) effectively requires
that the engine control system be resilient to local events, while the
proposed airworthiness criteria in AM1.2710(f)(4) does not allow local
events to occur. The commenter requested the FAA revise AM1.2710(f)(4)
to maintain the safety intent of Sec. 33.28(d)(4). The FAA agrees with
the suggested change. AM1.2710(f)(4) has been changed to require the
engine control system to ``ensure failures or malfunctions that lead to
local events in the aircraft do not result in hazardous engine effects
as defined in AM1.2717(d)(2) due to engine control system failures or
malfunctions.''
One commenter proposed that the FAA differentiate between the
ingestions that must not lead to a hazardous event (such as a large
bird impact) and the ones that cannot lead to a loss of power that
would become incompatible with the aircraft performances and CSFL
capabilities. Another commenter questioned the use of the broad term
``foreign objects'' in proposed AM1.2718. The FAA modified AM1.2718 to
incorporate ingestion sources identified in Sec. Sec. 33.68, 33.76,
33.77, and 33.78. Revised AM1.2718 uses general terminology when
distinguishing abnormal operation, hazardous engine effects, and
unacceptable power loss which accounts for aircraft level effects and
clarifies the term ``foreign objects'' by specifying the ingestion
source.
Multiple commenters requested clarification regarding applicability
differences between Sec. 33.28 and proposed AM1.2710. The FAA notes
that the applicability of both requirements is covered by AM1.2710(a).
The FAA intends the applicant to employ the elements of Sec. 33.28
specified as applicable to the Model M001 in combination with the
additional requirements of AM1.2710.
Another commenter requested the FAA clarify whether Sec. 33.29(f)
applies to the Model M001. Section 33.29(f) requires a safety
assessment of incorrect fit of instruments, sensors, or connectors, and
references a Sec. 33.75 turbine engine safety analysis that is not
applicable to the Archer M001 electric engines. The airworthiness
criteria have been revised to exclude paragraph (f) from the
requirement to comply with certain paragraphs of Sec. 33.29.
One commenter asked if compliance with Sec. 33.64 is necessary to
satisfy the proposed pressurized cooling requirements in Sec. 33.21
and AM1.2706, as stated in ASTM Standard F3338-21 section 5.7.4. The
ASTM Standard applies to liquid engine cooling systems, but the
requirements in Sec. 33.21 and AM1.2706 apply to air and liquid engine
cooling systems. The FAA notes that although Sec. 33.64, which
contains requirements for pressurized engine static parts, is not part
of the Archer airworthiness criteria, pressurized engine static parts
are addressed by AM1.2719. Paragraph (a) specifies requirements for
systems used for lubrication or cooling engine components. Paragraph
(c) includes airworthiness criteria for static parts subjected to
pressurized systems. The FAA also revised the heading of AM1.2719 from
``Liquid Systems'' to ``Liquid and Gas Systems'' to clarify the
applicability of the requirement and to differentiate it from ASTM
Standard F3338-21.
Another commenter requested the FAA generalize the terminology in
proposed AM1.2728 to recognize electro-mechanical implementations in
addition to traditional mechanisms and functions. The commenter
proposed replacing ``locking'' with ``holding'' and ``unlocking'' with
``release.'' AM1.2728 does not prescribe specific implementation of the
rotor lock, other than the prevention of the rotor from turning. A
rotor locking (or holding) function in an electric engine could have
both mechanical and electro-mechanical purposes. The FAA determined the
criteria in AM1.2728 will achieve the intended objectives for the Model
M001. No changes are necessary as a result of the comment.
A commenter questioned the use of service limits in determining
acceptability during the teardown evaluation in proposed
AM1.2729(a)(1), as the service limits can be lower than those
demonstrated as a part of the certification process. The FAA agrees
that the intent is that each engine part must conform to the type
design and be eligible for incorporation into an engine for continued
operation and updated AM1.2729(a)(1) to remove the reference to service
limits.
The FAA received multiple comments asking to define or qualify what
would be an acceptable margin for purposes of proposed AM1.2730(a) and
whether a rotor burst analysis is required at the aircraft level. The
FAA disagrees. The FAA will determine an acceptable margin similar to
the way the agency determines acceptable margins for engines under part
33. No changes were made as a result of these comments.
In regard to compliance with the functional demonstrations required
by proposed AM1.2731, a commenter asked whether there will be a basic
standard test-run program, or whether the demonstration will depend on
the individual case. The FAA notes that AM1.2731 uses performance-based
language to describe the functional demonstrations if they are not
[[Page 45964]]
accomplished concurrent with other required engine tests. Currently,
there are no industry-wide accepted standards for conducting electric
engine tests with variable pitch propellers, so the demonstration will
depend on the individual case.
A commenter requested the FAA merge proposed AM1.2733(c)(1), which
addresses the electrical-power distribution system, and proposed
AM1.2733(d)(1), which addresses protection systems. Paragraph (c)
addresses the safe transfer of power throughout the power plant whereas
paragraph (d) addresses a protection system's response to power
conditions that exceed design limits. These systems perform different
functions, and therefore they are treated by separate airworthiness
criteria. No changes were made as a result of the comment.
The same commenter noted that the type of electrical fault
isolation required in proposed AM1.2733(c)(3) should be linked to the
possible effects of the fault on the safety of flight and the aircraft.
AM1.2733(c) protects engine electrical systems from faulted electrical
energy generation or storage devices. The means of compliance should be
tied to the safety assessment, which includes aircraft-level effects
from faulted electrical-energy generation or storage device. The FAA
updated AM1.2733(c)(3) to recognize this link.
A commenter questioned the numbering scheme of the airworthiness
criteria in proposed AM1.2733(d). The FAA agrees that the numbering
scheme needed better clarity. AM1.2733(d)(1) was merged with the
introductory text of AM1.2733(d). Proposed AM1.2733(d)(2) does not fit
under Protection Systems and was moved to AM1.2733(e). Proposed
AM1.2733(e) through (g) have been renumbered as AM1.2733(f) through
(h).
The same commenter noted that proposed AM1.2733(d) was too
prescriptive in specifically requiring transmission interruption. The
FAA agrees and changed the language to reflect that the Model M001 must
be designed such that certain conditions would not result in a
hazardous engine effect.
Lastly, the commenter requested that the FAA revise proposed
AM1.2733(e), which addresses environmental limits, to make it less
prescriptive. The commenter suggested that proposed AM1.2733(e) contain
similar language as that in the equivalent requirement for the
propeller control system in AM1.2823(a)(2). The FAA disagrees.
AM1.2733(e) and AM1.2823(a)(2) are not equivalent requirements as
stated by the commenter. Proposed AM1.2733(e) (AM1.2733(f) in these
final criteria) requires demonstrating environmental limits through
system and component tests when substantiation methods are
insufficient, while AM1.2823(a)(2) requires ensuring propeller control
system functionality remains unaffected by declared environmental
conditions and documenting validated environmental limits in propeller
manuals. No changes were made as a result of this comment.
Propellers
The FAA received and reviewed comments from ALPA, Airbus, ASD-
Europe, EASA, GAMA, Leonardo, Overair, TCCA, and Volocopter requesting
the FAA revise, remove, or clarify proposed airworthiness criteria
related to propellers for the Model M001.
Multiple commenters requested changes to proposed AM1.2823
regarding the causal direction of hazardous propeller effects and local
events. The FAA concurs and has revised AM1.2823(b)(2) to require that
local events not cause hazardous propeller effects. One commenter
suggested that ``local event'' needs to be defined. Due to the comments
received on ``local events,'' the FAA concurs that the definition of
``local events,'' in the context of AM1.2823, should be as defined as
it is in AC 33.28-3, ``Guidance Material for 14 CFR 33.28, Engine
Control Systems,'' with minor wording changes that are appropriate for
the Model M001. The FAA has added this definition to AM1.2000(b)(6).
The FAA noted during review of AM1.2823 that two requirements from
Sec. 35.23 were missing in the proposed airworthiness criteria and
should be added. The FAA added Sec. Sec. 35.23(b)(3) and 35.23(b)(4)
to the airworthiness criteria as paragraphs AM1.2823(b)(3) and
AM1.2823(b)(4).
One commenter asked why the functional test in proposed AM1.2840 is
limited to forward pitch and not to the entire pitch range. The FAA
notes that the test is limited because the Model M001 does not have
reversible pitch capability. Additionally, commenters suggested that
the number of propeller pitch cycles should be increased from thirteen
hundred to fifteen hundred in proposed AM1.2840(a) to align it with
Sec. 35.40(b). The FAA agrees and has revised AM1.2840(a) accordingly.
Several commenters requested the FAA elaborate on how the FAA
differentiated between requirements for lift generating rotors compared
to propellers, and whether icing ingestion requirements are needed for
propellers. The FAA does not concur with suggestions to add additional
requirements for lift generating rotors or ice ingestion requirements
for the AM1.2800 series criteria. The design and the expected failure
modes of Archer's propellers are expected to be similar to conventional
propellers type certificated under part 35 despite being used in the
vertical thrust mode. Ice ingestion requirements for the engines
already exist in other parts of the Model M001 airworthiness criteria.
Commenters suggested that proposed AM1.2815, which requires a
safety analysis of the propeller system, is inadequate because the rate
of hazardous propeller effects was not conservative enough and
propeller release and unbalance should be treated as catastrophic
events and not as hazardous propeller effects. Further, commenters
suggested that determining the rate of hazardous propeller effects
should be less ambiguous. The FAA does not concur with the suggestion
that the acceptable hazardous propeller failure rate is too high. The
criteria are derived from part 35 requirements, which provide an
acceptable level of safety for both part 23 and 25 airplanes. The FAA
does not concur with the suggestion that propeller release and
unbalance should be treated as catastrophic and not hazardous effects.
Catastrophic effects are treated at the aircraft level and the criteria
for single propellers provide an acceptable level of safety. The FAA
does not concur with the request to make the quantitative prediction of
a hazardous propeller effect less ambiguous due to inherent limitations
on the availability of reliable data.
One commenter questioned the need for a propeller critical part
designation. The FAA does not concur with the suggestion to not make
the propellers critical parts. The critical part requirements are
integral for creating a propeller with an equivalent level of safety
and are retained for the Model M001.
Commenters suggested that the current Sec. 35.35 centrifugal load
requirements are inappropriately prescriptive and that overspeed
requirements derived from parts 27 or 29 rotorcraft rules are more
appropriate. The FAA does not concur with the suggestion to substitute
rotorcraft overspeed requirements for the propeller centrifugal load
tests in Sec. 35.35(a) and (b) because the design and failure modes of
Archer's propellers are expected to be similar to conventional
propellers type certificated under part 35. The consequential propeller
loads are expected to primarily be centrifugal loads, and therefore the
prescriptive centrifugal
[[Page 45965]]
test requirement of Sec. 35.35, with its requirement for a large
margin of safety, is needed to ensure an equivalent level of safety.
A commenter stated that the propeller-specific lightning strike
requirements of Sec. 35.38, which prevent major or hazardous effects,
are inconsistent with aircraft-level lightning requirements in
AM1.2335, which prevents catastrophic effects. The commenter proposed
modifying the airworthiness criteria to remove the inconsistency. The
FAA disagrees. The propeller requirements prescribe a particular safety
level for an uninstalled propeller only; an uninstalled propeller does
not need the same safety requirements as the aircraft. The aircraft
safety analysis uses the propeller failure rate data to show that the
aircraft will not experience any catastrophic effects. No changes were
made as a result of this comment.
One commenter requested a definition for maximum propeller
overspeed and overtorque as used in Sec. 35.41. The FAA does not
concur with the request to define propeller overspeed or overtorque
because the applicant defines these ratings, if applicable, to show
compliance with AM1.2805 and Sec. 35.41. No changes were made as a
result of this comment.
Another commenter requested a definition of acceptable ``propellers
of similar design'' for purposes of compliance with AM1.2840(c). By a
propeller of ``similar design'' in AM1.2840(c), the FAA means that
expected failure modes, materials, construction, normal operating
characteristics, and features of the propeller are unchanged or have
only insignificant differences compared to another propeller. No
changes were made as a result of this comment.
Requests To Include Additional Criteria
The FAA received comments from Airbus, ALPA, ASD-Europe, EASA,
GAMA, IPR, Lilium, and TCCA, that additional criteria should be added
for the Model M001 powered-lift.
One commenter requested the FAA provide reasoning on the omission
of Sec. 23.2005, which defines certification levels for normal
category airplanes based on maximum seating configuration and speed, or
an equivalent airworthiness criterion. The commenter requested the FAA
discuss how the agency is establishing the minimum safety requirements
for various special class powered-lift products to provide an
equivalent level of safety. The FAA did not include Sec. 23.2005 in
these airworthiness criteria as that regulation was developed
specifically for part 23 airplanes, and the Model M001 is a powered-
lift with novel flight phases that are not representative of airplanes;
instead, the FAA is establishing a level of safety for the Model M001
that is equivalent with the level of safety in both part 23 and part 27
for airplanes and rotorcraft performing similar operations.
Additionally, the criteria in this notice are specific for the Model
M001 and are not generally applicable to powered-lift of various sizes.
An individual requested more criteria for HIRF environment applied
to urban air mobility operations and vertiports. The FAA notes
AM1.2520(a), HIRF protection, requires compliance for systems
associated with catastrophic failure conditions. No changes were made
as a result of this comment.
Several commenters requested the FAA require provisions for in-
service monitoring such as a Health and Usage Monitoring System (HUMS)
system to validate assumptions pertaining to airframe structure
designs. The FAA is charged under Sec. 21.17(b) to provide an
equivalent level of safety to the existing airworthiness standards. The
FAA does not currently require in-service monitoring for critical parts
on other aircraft types, and the FAA does not plan to require any
provisions for in-service monitoring of critical parts for powered-
lift. No changes were made as a result of these comments.
Several commenters noted that no specific requirement is mentioned
for aircraft batteries and recommended the FAA create new, specific
criteria to address topics such as fire protection, fire propagation,
crashworthiness, high-voltage current disconnection, protection from
lightning transients, punctures and leakage of toxic gas or liquid, and
effects of temperature and battery health on battery performance. The
FAA acknowledges the risk posed by these hazards but does not agree
that additional specific requirements are necessary. All risks
identified are adequately addressed by the requirements of Subparts E
and F, AM1.1529, and the Appendix A ICA requirements for airframe,
engines, and propellers, with specific safety objectives and means of
compliance to address these risks that will be developed and tailored
to the specific aspects of the Model M001 powered-lift.
Out of Scope Comments
The FAA received and reviewed numerous comments that were general,
stated the commenter's viewpoint or opposition without a suggestion
specific to the proposed criteria, did not make a request the FAA can
act on, requested clarification on existing airworthiness standards,
requested changes or clarification to means of compliance, requested
changes to type certification procedures defined in 14 CFR part 21,
requested requirements for features not included on the Model M001,
improperly assumed the Model M001 was an Unmanned Aircraft System,
addressed issues covered by operational requirements including IFR
under which the Model M001 will not be operating or other 14 CFR parts
not related to airworthiness, or asked generalized questions about the
Model M001 powered-lift. These comments are beyond the scope of this
document. The FAA also reviewed several comments relating to the
pursuit of future rulemaking for powered-lift, which is beyond the
scope of these airworthiness criteria.
Additional Changes Made to the Proposed Criteria
From October 31, 2023, through November 2, 2023, the FAA met with
representatives from EASA regarding the proposed airworthiness
criteria. This discussion did not pertain specifically to the Model
M001, but instead concerned harmonization activities between EASA and
the FAA on the requirements and means of compliance for type
certification of powered-lift/VTOL aircraft generally. As a result of
this meeting, and for consistency with the harmonized general criteria,
the FAA changed the proposed requirement to comply with Sec.
23.2250(c). The FAA added the sentence ``The applicant must prevent
single failures from resulting in a catastrophic effect upon the
aircraft'' to Sec. 23.2250(c) (now AM1.2250(c)) to clarify that while
single point failures are allowed in the design, they must be prevented
from resulting in a catastrophic effect on the aircraft.
Applicability
These airworthiness criteria, established under the provisions of
Sec. 21.17(b), are applicable to the Archer Model M001 powered-lift.
Should Archer apply at a later date for a change to the type
certificate to include another model, these airworthiness criteria
would apply to that model as well, provided the FAA finds them
appropriate in accordance with the requirements of subpart D to part
21.
Conclusion
This action affects only certain airworthiness criteria for the
Model M001 powered-lift. It is not a standard of general applicability.
[[Page 45966]]
Authority Citation
The authority citation for these airworthiness criteria is as
follows:
Authority: 49 U.S.C. 106(g), 40113, 44701-44702, 44704.
Airworthiness Criteria
Pursuant to the authority delegated to me by the Administrator, the
following airworthiness criteria are issued as part of the type
certification basis for the Model M001 powered-lift. The FAA finds
these criteria to be appropriate for the aircraft and applicable to the
specific type design and provide an equivalent level of safety to
existing airworthiness standards.
Aircraft-Level Requirements
Sec. 23.1457 Cockpit Voice Recorders
(a) through (g) [Applicable to Model M001]
Sec. 23.1459 Flight Data Recorders
(a) through (e) [Applicable to Model M001]
AM1.1529 Instructions for Continued Airworthiness
The applicant must prepare Instructions for Continued Airworthiness
(ICA), in accordance with Appendices A, A1, and A2, that are acceptable
to the Administrator. ICA for the aircraft, engines, and propellers may
be shown in a single aircraft ICA manual if the engine and propeller
approvals are sought through the aircraft certification program.
Alternatively, the applicant may provide individual ICA for the
aircraft, engines, and propellers. The instructions may be incomplete
at the time of type certification if a program exists to ensure their
completion prior to delivery of the first aircraft, or issuance of a
standard certificate of airworthiness, whichever occurs later.
Subpart A--General
AM1.2000 Applicability and Definitions
(a) These airworthiness criteria prescribe airworthiness standards
for the issuance of a type certificate, and changes to that type
certificate, for the Archer Aviation, Inc. Model M001 powered-lift.
This aircraft must be certificated in accordance with either the
``essential performance'' or ``increased performance'' requirements of
these airworthiness criteria. This aircraft may also be type
certificated as both ``essential performance'' and ``increased
performance'' with appropriate and different operating limitations for
each approval.
(b) For purposes of these airworthiness criteria, the following
definitions apply:
(1) Continued safe flight and landing--
(i) for powered-lift approved for ``essential performance'' means
the aircraft is capable of continued controlled flight and landing,
possibly using emergency procedures, without requiring exceptional
pilot skill, strength, or alertness.
(ii) for powered-lift approved for ``increased performance'' means
the aircraft is capable of climbing to a safe altitude, on a flightpath
clear of obstacles, and maintaining level flight to a planned
destination or alternate landing, possibly using emergency procedures,
without requiring exceptional pilot skill, strength, or alertness.
(2) Phases of flight means ground operations, takeoff, climb,
cruise, descent, approach, hover, and landing.
(3) Source of lift means one of three sources of lift:
thrust[hyphen]borne, wing[hyphen]borne, and semi-thrust[hyphen]borne.
Thrust[hyphen]borne is defined as when the weight of the aircraft is
principally supported by lift generated by engine-driven lift devices.
Wing[hyphen]borne is defined as when the weight of the aircraft is
principally supported by aerodynamic lift from fixed airfoil surfaces.
Semi[hyphen]thrust[hyphen]borne is the combination of
thrust[hyphen]borne and wing[hyphen]borne, where both forms of lift are
used to support the weight of the aircraft.
(4) Controlled emergency landing means the aircraft design retains
the capability to allow the pilot to choose the direction and area of
touchdown while reasonably protecting occupants from serious injury.
Upon landing, some damage to the aircraft may be acceptable.
(5) Critical change of thrust means the most adverse effect on
performance or handling qualities resulting from failures of the flight
control or propulsive system, either singular or in combination, not
shown to be extremely improbable.
(6) Local events are failures of aircraft systems and components,
other than the engine and propeller control system, that may affect the
installed environment of the engine and propeller control system.
(c) Terms used in the part 23, part 33, and part 35 provisions that
are adopted in these airworthiness criteria will have the following
meaning:
``Airplane'' means ``aircraft.''
``This part'' means ``these airworthiness criteria.''
``Rotorcraft'' means ``aircraft.''
Sec. 23.2010 Accepted Means of Compliance
(a) through (b) [Applicable to Model M001]
Subpart B--Flight
Performance
Sec. 23.2100 Weight and Center of Gravity
(a) through (c) [Applicable to Model M001]
AM1.2105 Performance Data
(a) Unless otherwise prescribed, the aircraft must meet the
performance requirements of this subpart in still air and standard
atmospheric conditions.
(b) Unless otherwise prescribed, the applicant must develop the
performance data required by this subpart for the following conditions:
(1) Altitudes from sea level to the maximum altitude for which
certification is being sought.; and
(2) Temperatures above and below standard day temperature that are
within the range of operating limitations, if those temperatures could
have a negative effect on performance.
(c) The procedures used for determining takeoff and landing
performance must be executable consistently by pilots of average skill
in atmospheric conditions expected to be encountered in service.
(d) Performance data determined in accordance with paragraph (b) of
this section must account for losses due to atmospheric conditions,
cooling needs, installation losses, downwash considerations, and other
demands on power sources.
(e) The hovering ceiling, in and out of ground effect, must be
determined over the ranges of weight, altitude, and temperature, if
applicable.
(f) Continued safe flight and landing must be possible from any
point within the approved flight envelope following a critical change
of thrust.
(g) The aircraft must be capable of a controlled emergency landing,
following a condition when the aircraft can no longer provide the
commanded power or thrust required for continued safe flight and
landing, by gliding or autorotation, or an equivalent means to mitigate
the risk of loss of power or thrust.
AM1.2110 Minimum Safe Speed
The applicant must determine the aircraft minimum safe speed for
each flight condition encountered in normal operations, including
applicable sources of lift and phases of flight, to maintain controlled
safe flight. The minimum safe speed determination must account
[[Page 45967]]
for the most adverse conditions for each flight configuration.
AM1.2115 Takeoff Performance
(a) The applicant must determine takeoff performance accounting
for:
(1) All sources of lift for each takeoff flight path for which
certification is sought,
(2) Minimum safe speed safety margins,
(3) Minimum control speeds, and
(4) Climb requirements.
(b) For aircraft approved for essential performance, the applicant
must determine the takeoff performance to 50 feet above the takeoff
surface such that a rejected takeoff resulting in safe stop or landing
can be made at any point along the takeoff flight path following a
critical change of thrust.
(c) For aircraft approved for increased performance, the applicant
must determine the takeoff performance so that--
(1) Following a critical change of thrust prior to reaching the
takeoff decision point, a rejected takeoff resulting in a safe stop or
landing can be made. The takeoff decision point may be a speed, an
altitude, or both.
(2) Following a critical change of thrust after passing the takeoff
decision point, the aircraft can--
(i) Continue the takeoff and climb to 50 feet above the takeoff
surface; and
(ii) Subsequently achieve the configuration and airspeed used in
compliance with AM1.2120.
AM1.2120 Climb Requirements
(a) The applicant must demonstrate minimum climb performance at
each weight, altitude, and ambient temperature within the operating
limitations using the procedures published in the flight manual.
(b) For aircraft approved for essential and increased performance,
the applicant must determine the following all engines operating (AEO)
climb performance requirements:
(1) A steady climb gradient at sea level of at least 8.3 percent in
the initial takeoff configuration(s) and a climb speed selected by the
applicant or Vy, and
(2) For a balked landing, a climb gradient of 3 percent without
creating undue pilot workload with the landing gear extended and flaps
in the landing configuration(s).
(c) For aircraft approved for essential performance, the climb
performance after a critical change of thrust must be determined--
(1) Using applicable sources of lift along the takeoff flight path
for which certification is being sought at the speeds and
configurations selected by the applicant; and
(2) For the transition from the takeoff to the enroute
configuration. The total altitude loss must be determined for the
weight, altitude, and ambient temperature where level flight cannot be
maintained.
(d) For aircraft approved for increased performance, the climb
performance after a critical change of thrust must be such that--
(1) In thrust-borne and semi-thrust-borne flight:
(i) The steady rate of climb without ground effect, 200 feet above
the takeoff surface, is at least 100 feet per minute,
(ii) The steady rate of climb without ground effect, 1000 feet
above the takeoff surface, is at least 150 feet per minute,
(iii) The steady rate of climb (or descent) enroute is determined
in feet per minute, at each weight, altitude, and temperature at which
the aircraft is expected to operate for which certification is
requested.
(2) In wing-borne flight, the steady gradient of climb:
(i) During takeoff at the takeoff surface, is at least 0.5 percent
with the aircraft in its takeoff configuration(s),
(ii) During takeoff at 400 feet above the takeoff surface, is at
least 2.6 percent with the aircraft in its second segment
configuration,
(iii) Enroute at 1,500 feet above the takeoff or landing surface,
as appropriate, is at least 1.7 percent with the aircraft in a cruise
configuration, and
(iv) During a discontinued approach at 400 feet above the landing
surface, is not less than 2.7 percent in an approach configuration.
(e) The applicant must determine the performance accordingly for
the appropriate sources of lift for gliding, autorotation, or the
equivalent means established under AM1.2105(g).
AM1.2125 Climb Information
(a) The applicant must determine climb performance at each weight,
altitude, and ambient temperature within the operating limitations
using the procedures published in the flight manual.
(b) The applicant must determine climb performance accounting for
any critical change of thrust.
AM1.2130 Landing
The applicant must determine the following, for standard
temperatures at critical combinations of weight and altitude within the
operational limits:
(a) The approach and landing speeds and procedures, which allow a
pilot of average skill to land within the published landing distance
consistently and without causing damage or injury, and which allow for
a safe transition to the balked landing conditions of these
airworthiness criteria accounting for:
(1) All sources of lift for each approach and landing flight path
for which certification is sought,
(2) Any minimum or maximum speed safety margins, and
(3) Minimum control speeds.
(b) For aircraft approved for essential performance, the applicant
must determine the landing performance from a height of 50 feet above
the landing surface. Additionally, the aircraft must be capable of
performing a safe landing at any point along the approach flight path
following a critical change of thrust.
(c) For aircraft approved for increased performance, the applicant
must determine the landing performance from a height of 50 feet above
the landing surface so that, following a critical change of thrust that
occurs prior to the landing decision point, the aircraft can-
(1) Land and stop safely on the landing surface; or
(2) Transition to the balked landing condition and performance
established in AM1.2120.
Flight Characteristics
AM1.2135 Controllability
(a) The aircraft must be controllable and maneuverable, without
requiring exceptional piloting skill, alertness, or strength, within
the approved flight envelope--
(1) At all loading conditions for which certification is requested;
(2) During all phases of flight while using applicable sources of
lift;
(3) With likely flight control or propulsion system failure;
(4) During configuration changes;
(5) In all degraded flight control system operating modes not shown
to be extremely improbable;
(6) In thrust-borne operation, and must be controllable in wind
velocities from zero to at least 17 knots from any azimuth angle; and
(7) The aircraft must be able to safely complete a landing using
the steepest approach gradient procedures.
(b) The applicant must determine critical control parameters, such
as limited control power margins, and if applicable, account for those
parameters in appropriate operating limitations.
(c) It must be possible to make a smooth transition from one flight
condition to another (changes in configuration and in source of lift
and phase of flight) without exceeding the approved flight envelope.
[[Page 45968]]
AM1.2140 Trim
(a) The aircraft must maintain lateral and directional trim without
further force upon, or movement of, the primary flight controls or
corresponding trim controls by the pilot, or the flight control system,
under all normal operations while using applicable sources of lift.
(b) The aircraft must maintain longitudinal trim without further
force upon, or movement of, the primary flight controls or
corresponding trim controls by the pilot, or the flight control system,
under the following conditions:
(1) Climb.
(2) Level flight.
(3) Descent.
(4) Approach.
(c) Residual control forces must not fatigue or distract the pilot
during normal operations of the aircraft and likely abnormal or
emergency operations, including a critical change of thrust.
AM1.2145 Stability
(a) The aircraft must exhibit static stability characteristics
inclusive of likely failures.
(b) The aircraft must exhibit suitable short period dynamic
stability inclusive of likely failures.
(c) For wing borne and semi-thrust-borne operations:
(1) No aircraft may exhibit any divergent longitudinal dynamic
stability characteristics so unstable as to increase the pilot's
workload or otherwise endanger the aircraft and its occupants, and
(2) The aircraft must exhibit lateral-directional dynamic stability
inclusive of likely failures.
(d) For thrust borne operations, no aircraft may exhibit any
divergent dynamic stability characteristics so unstable as to increase
the pilot's workload or otherwise endanger the aircraft and its
occupants.
AM1.2150 Minimum Safe Speed Characteristics and Warning
(a) When part of the lift is generated from a fixed wing, the
aircraft must have controllable stall characteristics in straight
flight, turning flight, and accelerated turning flight with a clear and
distinctive stall warning that provides sufficient margin to prevent
inadvertent stalling and not have a tendency to inadvertently depart
controlled safe flight.
(b) For other sources of lift, the aircraft must have controllable
characteristics in straight flight, turning flight, and accelerated
turning flight with a clear and distinctive warning that provides
sufficient margin to prevent inadvertent departures from controlled
safe flight.
(c) For all sources of lift, the aircraft must not have the
tendency to inadvertently depart controlled safe flight after a sudden
change of thrust.
Sec. 23.2155 Ground and Water Handling Characteristics
[Applicable to Model M001]
AM1.2160 Vibration, Buffeting, and High-Speed Characteristics
(a) Each part of the aircraft must be free from excessive vibration
and buffeting under each appropriate speed and power condition.
Vibration and buffeting, for operations up to VD/
MD, must not interfere with the control of the aircraft or
cause excessive fatigue to the flightcrew. Stall warning buffet within
these limits is allowable.
(b) For inadvertent excursions beyond the maximum approved speed,
the aircraft must be able to safely recover back to its approved flight
envelope without requiring exceptional piloting skill, strength, or
alertness. This recovery may not result in structural damage or loss of
control.
AM1.2165 Performance and Flight Characteristics Requirements for Flight
in Atmospheric Icing Conditions
(a) The applicant must provide a means to detect icing conditions
for which certification is not requested and show the aircraft's
ability to avoid or exit those icing conditions.
(b) The applicant must develop an operating limitation to prohibit
intentional flight, including takeoff and landing, into icing
conditions for which the aircraft is not certified to operate.
Subpart C--Structures
AM1.2200 Structural Design Envelope
The applicant must determine the structural design envelope, which
describes the range and limits of aircraft design and operational
parameters for which the applicant will show compliance with the
requirements of this subpart. The applicant must account for all
aircraft design and operational parameters that affect structural
loads, strength, durability, and aeroelasticity, including:
(a) Structural design airspeeds, landing descent speeds, and any
other airspeed limitation at which the applicant must show compliance
to the requirements of this subpart. The structural design airspeeds
must--
(1) Be sufficiently greater than the minimum safe speed of the
aircraft to safeguard against loss of control in turbulent air; and
(2) Provide sufficient margin for the establishment of practical
operational limiting airspeeds.
(b) Design maneuvering load factors not less than those, which
service history shows, may occur within the structural design envelope.
(c) Inertial properties including weight, center of gravity, and
mass moments of inertia, accounting for--
(1) Each critical weight from the aircraft empty weight to the
maximum weight; and
(2) The weight and distribution of occupants, payload, and energy-
storage systems.
(d) Characteristics of aircraft control systems, including range of
motion and tolerances for control surfaces, high lift devices, or other
moveable surfaces.
(e) Each critical altitude up to the maximum altitude.
(f) Engine-driven lifting-device rotational speed and ranges, and
the maximum rearward and sideward flight speeds.
(g) Thrust[hyphen]borne, wing[hyphen]borne, and
semi[hyphen]thrust[hyphen]borne flight configurations, with associated
flight load envelopes.
Sec. 23.2205 Interaction of Systems and Structures
[Applicable to Model M001]
Structural Loads
Sec. 23.2210 Structural Design Loads
(a) through (b) [Applicable to Model M001]
AM1.2215 Flight Load Conditions
(a) The applicant must determine the structural design loads
resulting from the following flight conditions:
(1) Atmospheric gusts where the magnitude and gradient of these
gusts are based on measured gust statistics.
(2) Symmetric and asymmetric maneuvers.
(3) Asymmetric thrust resulting from the failure of a powerplant
unit.
(b) There must be no vibration or buffeting severe enough to result
in structural damage, at any speed up to dive speed, within the
structural design envelope, in any configuration and power setting.
Sec. 23.2220 Ground and Water Load Conditions
[Applicable to Model M001]
AM1.2225 Component Loading Conditions
The applicant must determine the structural design loads acting on:
(a) Each engine mount and its supporting structure such that both
are
[[Page 45969]]
designed to withstand loads resulting from--
(1) Powerplant operation combined with flight gust and maneuver
loads; and
(2) For non-reciprocating powerplants, sudden powerplant stoppage.
(b) Each flight control and high-lift surface, their associated
system and supporting structure resulting from--
(1) The inertia of each surface and mass balance attachment;
(2) Flight gusts and maneuvers;
(3) Pilot or automated system inputs;
(4) System induced conditions, including jamming and friction; and
(5) Taxi, takeoff, and landing operations on the applicable
surface, including downwind taxi and gusts occurring on the applicable
surface.
(c) [Reserved]
(d) Engine-driven lifting-device assemblies, considering loads
resulting from flight and ground conditions, as well limit input torque
at any lifting-device rotational speed.
Sec. 23.2230 Limit and Ultimate Loads
(a) through (b) [Applicable to Model M001]
Structural Performance
Sec. 23.2235 Structural Strength
(a) through (b) [Applicable to Model M001]
AM1.2240 Structural Durability
(a) The applicant must develop and implement inspections or other
procedures to prevent structural failures due to foreseeable causes of
strength degradation, which could result in serious or fatal injuries,
or extended periods of operation with reduced safety margins. Each of
the inspections or other procedures developed under this section must
be included in the Airworthiness Limitations Section of the ICA,
required by AM1.1529.
(b) If safety-by-design (fail-safe) is used to comply with
paragraph (a) of this section, safety-by-inspection (damage tolerance)
must also be incorporated to reliably detect structural damage before
the damage could result in structural failure.
(c) The aircraft must be designed to minimize hazards to the
aircraft due to structural damage caused by high-energy fragments from
an uncontained engine or rotating machinery failure.
AM1.2241 Aeromechanical Stability
The aircraft must be free from dangerous oscillations and
aeromechanical instabilities for all configurations and conditions of
operation on the ground and in flight.
AM1.2245 Aeroelasticity
(a) The aircraft must be free from flutter, control reversal, and
divergence--
(1) At all speeds within and sufficiently beyond the structural
design envelope;
(2) For any configuration and condition of operation;
(3) Accounting for critical structural modes, and
(4) Accounting for any critical failures or malfunctions.
(b) The applicant must establish tolerances for all quantities that
affect aeroelastic stability.
(c) Each component and rotating aerodynamic surface of the aircraft
must be free from any aeroelastic instability under each appropriate
speed and power condition.
Design
AM1.2250 Design and Construction Principles
(a) The applicant must design each part, article, and assembly for
the expected operating conditions of the aircraft.
(b) Design data must adequately define the part, article, or
assembly configuration, its design features, and any materials and
processes used.
(c) The applicant must determine the suitability of each design
detail and part having an important bearing on safety in operations.
The applicant must prevent single failures from resulting in a
catastrophic effect upon the aircraft.
(d) The control system must be free from jamming, excessive
friction, and excessive deflection when the aircraft is subjected to
expected limit airloads.
(e) Doors, canopies, and exits must be protected against
inadvertent opening in flight, unless shown to create no hazard when
opened in flight.
Sec. 23.2255 Protection of Structure
(a) through (c) [Applicable to Model M001]
Sec. 23.2260 Materials and Processes
(a) through (g) [Applicable to Model M001]
Sec. 23.2265 Special Factors of Safety
(a) through (c) [Applicable to Model M001]
Structural Occupant Protection
Sec. 23.2270 Emergency Conditions
(a) through (e) [Applicable to Model M001]
Subpart D--Design and Construction
AM1.2300 Flight Control Systems
(a) The applicant must design flight control systems to:
(1) Operate easily, smoothly, and positively enough to allow proper
performance of their functions;
(2) Protect against likely hazards; and
(3) Ensure that the flightcrew is made suitably aware whenever the
means of primary flight control approaches the limits of control
authority.
(b) The applicant must design trim systems or trim functions, if
installed, to:
(1) Protect against inadvertent, incorrect, or abrupt trim
operation; and
(2) Provide information that is required for safe operation.
(c) Features that protect the aircraft against loss of control or
exceeding critical limits must be designed such that there are no
adverse flight characteristics in aircraft response to flight-control
inputs, unsteady atmospheric conditions, and other likely conditions,
including simultaneous limiting events.
Sec. 23.2305 Landing Gear Systems
(a) through (c) [Applicable to Model M001]
AM1.2311 Bird Strike
The aircraft must be capable of continued safe flight and landing
after impact with a 2.2-lb (1.0 kg) bird.
Occupant System Design Protection
AM1.2315 Means of Egress and Emergency Exits
(a) With the cabin configured for takeoff or landing, the aircraft
is designed to:
(1) Facilitate rapid and safe evacuation of the aircraft in
conditions likely to occur following an emergency landing.
(2) Have means of egress (openings, exits, or emergency exits),
that can be readily located and opened from the inside and outside. The
means of opening must be simple and obvious and marked inside and
outside the aircraft.
(3) Have easy access to emergency exits when present.
(b) [Reserved]
Sec. 23.2320 Occupant Physical Environment
(a) and (c) [Applicable to Model M001]
(b), (d), and (e) [Not applicable to Model M001]
Fire and High Energy Protection
AM1.2325 Fire Protection
(a) The following materials must be self-extinguishing--
(1) Insulation on electrical wire and electrical cable; and
[[Page 45970]]
(2) Materials in the baggage and cargo compartments inaccessible in
flight.
(b) The following materials must be flame resistant--
(1) Materials in each compartment accessible in flight; and
(2) Any equipment associated with any electrical cable installation
and that would overheat in the event of circuit overload or fault.
(c) Thermal/acoustic materials in the fuselage, if installed, must
not be a flame propagation hazard.
(d) Sources of heat within each baggage and cargo compartment that
are capable of igniting adjacent objects must be shielded and insulated
to prevent such ignition.
(e) Each baggage and cargo compartment must--
(1) Be located where a fire would be visible to the pilots and be
accessible for the manual extinguishing of a fire,
(2) Be equipped with a smoke or fire detection system that warns
the pilot, or
(3) Be constructed of, or lined with, fire resistant materials.
(f) There must be a means to extinguish any fire in the cabin such
that the pilot, while seated, can easily access the fire extinguishing
means.
(g) Each area where flammable fluids or vapors might escape by
leakage of a fluid system must--
(1) Be defined; and
(2) Have a means to minimize the probability of fluid and vapor
ignition, and the resultant hazard, if ignition occurs.
AM1.2330 Fire Protection in Fire Zones and Adjacent Areas
(a) Flight controls, engine mounts, and other flight structures
within or adjacent to fire zones must be capable of withstanding the
effects of a fire.
(b) Engines in a fire zone must remain attached to the aircraft in
the event of a fire.
(c) In fire zones, terminals, equipment, and electrical cables used
during emergency procedures must perform their intended function in the
event of a fire.
AM1.2335 Lightning and Static Electricity Protection
(a) The aircraft must be protected against catastrophic effects
from lightning.
(b) The aircraft must be protected against hazardous effects caused
by an accumulation of electrostatic charge.
Subpart E--Powerplant
AM1.2400 Powerplant Installation
(a) For the purpose of this subpart, the aircraft powerplant
installation must include each component necessary for propulsion,
which affects propulsion safety.
(b) Each aircraft engine and propeller must be approved under the
aircraft type certificate using standards found in subparts H and I.
(c) The applicant must construct and arrange each powerplant
installation to account for--
(1) Likely operating conditions, including foreign-object threats;
(2) Sufficient clearance of moving parts to other aircraft parts
and their surroundings;
(3) Likely hazards in operation including hazards to ground
personnel; and
(4) Vibration and fatigue.
(d) Hazardous accumulations of fluids, vapors, or gases must be
isolated from the aircraft and personnel compartments and be safely
contained or discharged.
(e) Powerplant components must comply with their component
limitations and installation instructions or be shown not to create a
hazard.
AM1.2405 Power or Thrust Control Systems
(a) Any power or thrust control system or powerplant control system
must be designed so no unsafe condition results during normal operation
of the system.
(b) Any single failure or likely combination of failures or
malfunctions of a power or thrust control system or powerplant control
system must not prevent continued safe flight and landing of the
aircraft.
(c) Inadvertent flightcrew operation of a power or thrust control
system or powerplant control system must be prevented, or if not
prevented, must not prevent continued safe flight and landing of the
aircraft.
Sec. 23.2410 Powerplant Installation Hazard Assessment
(a) through (c) [Applicable to Model M001]
Sec. 23.2415 Powerplant Ice Protection
(a) through (b) [Applicable to Model M001]
AM1.2425 Powerplant Operational Characteristics
(a) Each installed powerplant must operate without any hazardous
characteristics during normal and emergency operation within the range
of operating limitations for the aircraft and the engine.
(b) The design must provide for the shutdown and restart of the
powerplant in flight within an established operational envelope.
AM1.2430 Energy Systems
(a) Each energy system must--
(1) Be designed and arranged to provide independence between
multiple energy-storage and supply systems, so that failure of any one
component in one system will not result in loss of energy storage or
supply of another system;
(2) Be designed to prevent catastrophic events due to lightning
strikes, taking into account direct and indirect effects on the
aircraft;
(3) Provide the energy necessary to ensure each powerplant
functions properly in all likely operating conditions;
(4) Provide the flightcrew with a means to determine the total
useable energy available and provide uninterrupted supply of that
energy when the system is correctly operated, accounting for likely
energy fluctuations;
(5) Provide a means to safely remove or isolate the energy stored
in the system from the aircraft; and
(6) Be designed to retain energy under all likely operating
conditions and to minimize hazards to occupants and first responders
following an emergency landing or otherwise survivable impact (crash
landing).
(b) Each energy-storage system must--
(1) Withstand the loads under likely operating conditions without
failure; and
(2) Be isolated from personnel compartments and protected from
likely hazards.
(c) Each energy-storage recharging system must be designed to--
(1) Prevent improper recharging; and
(2) Prevent the occurrence of hazard to the aircraft or to persons
during recharging.
AM1.2440 Powerplant Fire Protection
There must be means to isolate and mitigate hazards to the aircraft
in the event of a powerplant system fire or overheat in operation.
Subpart F--Equipment
Sec. 23.2500 Airplane Level Systems Requirements
(a) through (b) [Applicable to Model M001]
Sec. 23.2505 Function and Installation
[Applicable to Model M001]
Sec. 23.2510 Equipment, Systems, and Installations
(a) through (c) [Applicable to Model M001]
[[Page 45971]]
AM1.2515 Electrical- and Electronic-System Lightning Protection
(a) Each electrical or electronic system that performs a function,
the failure of which would prevent the continued safe flight and
landing of the aircraft, must be designed and installed such that--
(1) The function at the aircraft level is not adversely affected
during and after the time the aircraft is exposed to lightning; and
(2) The system recovers normal operation of that function in a
timely manner after the aircraft is exposed to lightning unless the
system's recovery conflicts with other operational or functional
requirements of the system.
(b) For an aircraft approved for operation under instrument flight
rules (IFR), each electrical and electronic system that performs a
function, the failure of which would reduce the capability of the
aircraft or the ability of the flightcrew to respond to an adverse
operating condition, must be designed and installed such that the
system recovers normal operation of that function in a timely manner
after the aircraft is exposed to lightning.
AM1.2520 High-Intensity Radiated Fields (HIRF) Protection
(a) Each electrical or electronic system that performs a function,
the failure of which would prevent the continued safe flight and
landing of the aircraft, must be designed and installed such that--
(1) The function at the aircraft level is not adversely affected
during and after the time the aircraft is exposed to the HIRF
environment; and
(2) The system recovers normal operation of that function in a
timely manner after the aircraft is exposed to the HIRF environment,
unless the system's recovery conflicts with other operational or
functional requirements of the system.
(b) For aircraft approved for IFR operations, each electrical and
electronic system that performs a function, the failure of which would
reduce the capability of the aircraft or the ability of the flightcrew
to respond to an adverse operating condition, must be designed and
installed such that the system recovers normal operation of that
function in a timely manner after the aircraft is exposed to the HIRF
environment.
Sec. 23.2525 System Power Generation, Storage, and Distribution
(a) through (c) [Applicable to Model M001]
Sec. 23.2530 External and Cockpit Lighting
(a) through (d) [Applicable to Model M001]
(e) [Not applicable to Model M001]
Sec. 23.2535 Safety Equipment
[Applicable to Model M001]
Sec. 23.2545 Pressurized Systems Elements
[Applicable to Model M001]
Sec. 23.2550 Equipment Containing High-Energy Rotors
[Applicable to Model M001]
Subpart G--Flightcrew Interface and Other Information
AM1.2600 Flightcrew Interface
(a) The pilot compartment, its equipment, and its arrangement to
include pilot view, must allow each pilot to perform their duties for
all sources of lift and phases of flight and perform any maneuvers
within the approved flight envelope of the aircraft, without excessive
concentration, skill, alertness, or fatigue.
(b) The applicant must install flight, navigation, surveillance,
and powerplant controls and displays, as needed, so qualified
flightcrew can monitor and perform defined tasks associated with the
intended functions of systems and equipment, without excessive
concentration, skill, alertness, or fatigue. The system and equipment
design must minimize flightcrew errors, which could result in
additional hazards.
Sec. 23.2605 Installation and Operation
(a) through (c) [Applicable to Model M001]
Sec. 23.2610 Instrument Markings, Control Markings, and Placards
(a) through (c) [Applicable to Model M001]
AM1.2615 Flight, Navigation, and Powerplant Instruments
(a) Installed systems must provide the flightcrew member who sets
or monitors parameters for the flight, navigation, and powerplant, the
information necessary to do so during each source of lift and phase of
flight. This information must--
(1) Be presented in a manner that the crewmember can monitor the
parameter and determine trends, as needed, to operate the aircraft; and
(2) Include limitations, unless the limitations cannot be exceeded
in all intended operations.
(b) Indication systems that integrate the display of flight or
powerplant parameters to operate the aircraft, or are required by the
operating rules of title 14, chapter I, must--
(1) Not inhibit the primary display of flight or powerplant
parameters needed by any flightcrew member in any normal mode of
operation; and
(2) In combination with other systems, be designed and installed so
information essential for continued safe flight and landing will be
available to the flightcrew in a timely manner after any single failure
or probable combination of failures.
AM1.2620 Aircraft Flight Manual
The applicant must provide an Aircraft Flight Manual that must be
delivered with each aircraft.
(a) The Aircraft Flight Manual must contain the following
information--
(1) Aircraft operating limitations;
(2) Aircraft operating procedures;
(3) Performance information;
(4) Loading information; and
(5) Other information that is necessary for safe operation because
of design, operating, or handling characteristics.
(b) The portions of the Aircraft Flight Manual containing the
information specified in paragraphs (a)(1) through (a)(4) of this
section must be approved by the FAA in a manner specified by the
Administrator.
Subpart H--Electric Engine Requirements
Sec. 33.5 Instruction Manual for Installing and Operating the Engine
(a) through (c) [Applicable to Model M001]
Sec. 33.7 Engine Ratings and Operating Limitations
(a) [Applicable to Model M001]
(b) through (d) [Not applicable to Model M001]
AM1.2702 Engine Ratings and Operating Limits
Ratings and operating limits must be established and included in
the type certificate data sheet based on:
(a) Shaft power, torque, rotational speed, and temperature for:
(1) Rated takeoff power;
(2) Rated maximum continuous power; and
(3) Rated maximum temporary power and associated time limit.
(b) Duty cycle and the rating at that duty cycle. The duty cycle
must be declared in the type certificate data sheet.
(c) Cooling fluid grade or specification.
(d) Power-supply requirements.
(e) Any other ratings or limitations that are necessary for the
safe operation of the engine.
[[Page 45972]]
Sec. 33.8 Selection of Engine Power and Thrust Ratings
(a) through (b) [Applicable to Model M001]
Sec. 33.15 Materials
(a) through (b) [Applicable to Model M001]
Sec. 33.17 Fire Protection
(a) [Not applicable to Model M001]
(b) through (g) [Applicable to Model M001]
AM1.2704 Fire Protection
(a) The design and construction of the engine and the materials
used must minimize the probability of the occurrence and spread of fire
during normal operation and failure conditions and must minimize the
effect of such a fire.
(b) High-voltage electrical wiring interconnect systems must be
protected against arc faults that can lead to hazardous engine effects
as defined in AM1.2717(d)(2). Non-protected electrical wiring
interconnects must be analyzed to show that arc faults do not cause a
hazardous engine effect.
AM1.2705 Durability
The engine design and construction must minimize the development of
an unsafe condition of the engine between maintenance intervals,
overhaul periods, or mandatory actions described in the applicable ICA.
Sec. 33.21 Engine Cooling
[Applicable to Model M001]
AM1.2706 Engine Cooling
If cooling is required to satisfy the safety analysis as described
in AM1.2717, the cooling-system monitoring features and usage must be
documented in the engine installation manual.
Sec. 33.23 Engine Mounting Attachments and Structure
(a) through (b) [Applicable to Model M001]
Sec. 33.25 Accessory Attachments
[Applicable to Model M001]
AM1.2709 Overspeed
(a) A rotor overspeed must not result in a burst, rotor growth, or
damage that results in a hazardous engine effect, as defined in
AM1.2717(d)(2). Compliance with this paragraph must be shown by test,
validated analysis, or a combination of both. Applicable assumed rotor
speeds must be declared and justified.
(b) Rotors must possess sufficient strength with a margin to burst
above approved operating conditions and above failure conditions
leading to rotor overspeed. The margin to burst must be shown by test,
validated analysis, or a combination thereof.
(c) The engine must not exceed the rotor-speed operational
limitations that could affect rotor structural integrity.
Sec. 33.28 Engine Control Systems
(b)(1)(i), (b)(1)(iii), and (b)(1)(iv) [Applicable to Model M001]
(a), (b)(1)(ii), and (b)(2) through (m) [Not applicable to Model
M001]
AM1.2710 Engine Control Systems
(a) Applicability.
These requirements apply to any system or device that is part of
the engine type design that controls, limits, monitors, or protects
engine operation and is necessary for the continued airworthiness of
the engine.
(b) Engine control.
The engine control system must ensure the engine does not
experience any unacceptable operating characteristics or exceed its
operating limits, including in failure conditions where the fault or
failure results in a change from one control mode to another, from one
channel to another, or from the primary system to the back-up system,
if applicable.
(c) Design assurance.
The software and complex electronic hardware, including
programmable logic devices, must be--
(1) Designed and developed using a structured and systematic
approach that provides a level of assurance for the logic commensurate
with the hazard associated with the failure or malfunction of the
systems in which the devices are located; and
(2) Substantiated by a verification methodology acceptable to the
Administrator.
(d) Validation.
All functional aspects of the control system must be substantiated
by test, analysis, or a combination thereof, to show that the engine
control system performs the intended functions throughout the declared
operational envelope.
(e) Environmental limits.
Environmental limits that cannot be adequately substantiated by
endurance demonstration, validated analysis, or a combination thereof
must be demonstrated by the system and component tests in AM1.2727.
(f) Engine control system failures.
The engine control system must--
(1) Have a maximum rate of Loss of Power Control (LOPC) that is
suitable for the intended aircraft application. The estimated LOPC rate
must be specified in the engine installation manual;
(2) When in the full-up configuration, be single fault tolerant, as
determined by the Administrator, for electrical, electrically
detectable, and electronic failures involving LOPC events;
(3) Not have any single failure that results in hazardous engine
effects as defined in AM1.2717(d)(2); and
(4) Ensure failures or malfunctions that lead to local events in
the aircraft do not result in hazardous engine effects as defined in
AM1.2717(d)(2) due to engine control system failures or malfunctions.
(g) System safety assessment.
The applicant must perform a system safety assessment. This
assessment must identify faults or failures that affect normal
operation, together with the predicted frequency of occurrence of these
faults or failures. The intended aircraft application must be taken
into account to ensure the assessment of the engine control system
safety is valid.
(h) Protection systems.
The engine control devices and systems' design and function,
together with engine instruments, operating instructions, and
maintenance instructions, must ensure that engine operating limits that
can lead to a hazard will not be exceeded in-service.
(i) Aircraft-supplied data.
Any single failure leading to loss, interruption, or corruption of
aircraft-supplied data (other than power command signals from the
aircraft), or aircraft-supplied data shared between engine systems
within a single engine or between fully independent engine systems,
must--
(1) Not result in a hazardous engine effect, as defined in
AM1.2717(d)(2), for any engine installed on the aircraft; and
(2) Be able to be detected and accommodated by the control system.
(j) Engine control system electrical power.
(1) The engine control system must be designed such that the loss,
malfunction, or interruption of the control system electrical power
source will not result in a hazardous engine effect, as defined in
AM1.2717(d)(2), the unacceptable transmission of erroneous data, or
continued engine operation in the absence of the control function. The
engine control system must be capable of resuming normal operation when
aircraft-supplied power returns to within the declared limits.
(2) The applicant must identify and declare, in the engine
installation manual, the characteristics of any electrical power
supplied from the aircraft to the engine control system, including
transient and steady-state
[[Page 45973]]
voltage limits, and any other characteristics necessary for safe
operation of the engine.
Sec. 33.29 Instrument Connection
(a), (e), and (g) [Applicable to Model M001]
(b) through (d), (f), and (h) [Not applicable to the Model M001]
AM1.2711 Instrument Connection
(a) In addition, as part of the system safety assessment of
AM1.2710(g) and AM1.2733(h), the applicant must assess the possibility
and subsequent effect of incorrect fit of instruments, sensors, or
connectors. Where practicable, the applicant must take design
precautions to prevent incorrect configuration of the system.
(b) The applicant must provide instrumentation enabling the
flightcrew to monitor the functioning of the engine cooling system
unless evidence shows that:
(1) Other existing instrumentation provides adequate warning of
failure or impending failure;
(2) Failure of the cooling system would not lead to hazardous
engine effects, as defined in AM1.2717(d)(2), before detection; or
(3) The probability of failure of the cooling system is extremely
remote.
AM1.2712 Stress Analysis
(a) A mechanical and thermal stress analysis, as well as an
analysis of the stress caused by electromagnetic forces, must show a
sufficient design margin to prevent unacceptable operating
characteristics and hazardous engine effects as defined in
AM1.2717(d)(2).
(b) Maximum stresses in the engine must be determined by test,
validated analysis, or a combination thereof, and must be shown not to
exceed minimum material properties.
Sec. 33.70 Engine Life Limited Parts
Introductory paragraph [Not applicable to Model M001]
(a) through (c) [Applicable to Model M001]
AM1.2713 Critical and Life-Limited Parts
(a) The applicant must show, by a safety analysis or means
acceptable to the Administrator, whether rotating or moving components,
bearings, shafts, static parts, and non-redundant mount components
should be classified, designed, manufactured, and managed throughout
their service life as critical or life-limited parts.
(1) Critical part means a part that must meet prescribed integrity
specifications to avoid its primary failure, which is likely to result
in a hazardous engine effect as defined in AM1.2717(d)(2).
(2) Life-limited parts may include but are not limited to a rotor
and major structural static part, the failure of which can result in a
hazardous engine effect, as defined in AM1.2717(d)(2), due to low-cycle
fatigue.
(b) In establishing the integrity of each critical part or life-
limited part, the applicant must provide to the Administrator the
following three plans for approval: an engineering plan, a
manufacturing plan, and a service-management plan, as defined in Sec.
33.70.
AM1.2714 Lubrication System
(a) The lubrication system must be designed and constructed to
function properly between scheduled maintenance intervals in all flight
attitudes and atmospheric conditions in which the engine is expected to
operate.
(b) The lubrication system must be designed to prevent
contamination of the engine bearings and lubrication system components.
(c) The applicant must demonstrate by test, validated analysis, or
a combination thereof, the unique lubrication attributes and functional
capability of paragraphs (a) and (b) of this section.
AM1.2715 Power Response
The design and construction of the engine, including its control
system, must enable an increase--
(a) From the minimum power setting to the highest rated power
without detrimental engine effects;
(b) From the minimum obtainable power while in flight, and while on
the ground, to the highest rated power within a time interval
determined to be appropriate for the intended aircraft application; and
(c) From the minimum torque to the highest rated torque without
detrimental engine effects in the intended aircraft application.
AM1.2716 Continued Rotation
If the design allows any of the engine main rotating systems to
continue to rotate after the engine is shut down while in-flight, this
continued rotation must not result in hazardous engine effects, as
specified in AM1.2717(d)(2).
Sec. 33.75 Safety Analysis
(a)(1) through (a)(2), (d), (e), and (g)(2) [Applicable to Model
M001]
(a)(3) through (c), (f), (g)(1), and (g)(3) [Not applicable to
Model M001]
AM1.2717 Safety Analysis
(a) The applicant must comply with Sec. 33.75(a)(1) and (2) using
the failure definitions in paragraph (d) of this section.
(b) The primary failure of certain single elements cannot be
sensibly estimated in numerical terms. If the failure of such elements
is likely to result in hazardous engine effects as defined in paragraph
(d)(2) of this section, then the applicant may show compliance by
reliance on the prescribed integrity requirements such as Sec. 33.15,
AM1.2709, AM1.2713, or combinations thereof, as applicable. The failure
of such elements and associated prescribed integrity requirements must
be stated in the safety analysis.
(c) The applicant must comply with Sec. 33.75(d) using the failure
definitions in paragraph (d) of this section, Sec. 33.75(e)(1) using
the ICA in AM1.1529 Appendix 1, and with Sec. 33.75(e)(4) using the
failure definitions in paragraph (d) of this section.
(d) Unless otherwise approved by the Administrator, the following
definitions apply to the engine effects when showing compliance with
these airworthiness criteria:
(1) A minor engine effect does not prohibit the engine from
performing its intended functions in a manner consistent with Sec.
33.28(b)(1)(i), (b)(1)(iii), and (b)(1)(iv), and the engine complies
with the operability requirements such as AM1.2715, AM1.2725, and
AM1.2731, as appropriate.
(2) The engine effects in Sec. 33.75(g)(2) are hazardous engine
effects, as are:
(i) Electrocution of the crew, passengers, operators, maintainers,
or others; and
(ii) Blockage of cooling systems that could cause the engine
effects described in Sec. 33.75(g)(2) and paragraph (d)(2)(i) of this
section.
(3) Any other engine effect is a major engine effect.
(e) The intended aircraft application must be taken into account to
assure that the analysis of the engine system safety is valid.
AM1.2718 Ingestion
(a) Rain, ice, and hail ingestion must not result in an abnormal
operation such as shutdown, power loss, erratic operation, or power
oscillations throughout the engine operating range.
(b) Ingestion from other likely sources (birds, induction system
ice, foreign objects--ice slabs) must not result in hazardous engine
effects, as defined in AM1.2717(d)(2), or unacceptable power loss.
(c) If the design of the engine relies on features, attachments, or
systems that the installer may supply, for the prevention of
unacceptable power loss
[[Page 45974]]
or hazardous engine effects as defined in AM1.2717(d)(2) following
potential ingestion, then the features, attachments, or systems must be
documented in the engine installation manual.
(d) Ingestion sources described in paragraph (b) of this section
that are not evaluated must be declared in the engine installation
manual.
AM1.2719 Liquid and Gas Systems
(a) Each system used for lubrication or cooling of engine
components must be designed and constructed to function properly in all
flight attitudes and atmospheric conditions in which the engine is
expected to operate.
(b) If a system used for lubrication or cooling of engine
components is not self-contained, the interfaces to that system must be
defined in the engine installation manual.
(c) The applicant must establish by test, validated analysis, or a
combination of both, that all static parts subject to significant
pressure loads will not:
(1) Exhibit permanent distortion beyond serviceable limits or
exhibit leakage that could create a hazardous condition when subjected
to normal and maximum working pressure with margin.
(2) Exhibit fracture or burst when subjected to the greater of
maximum possible pressures with margin.
(d) Compliance with paragraph (c) of this section must take into
account:
(1) The operating temperature of the part;
(2) Any other significant static loads in addition to pressure
loads;
(3) Minimum properties representative of both the material and the
processes used in the construction of the part; and
(4) Any adverse physical geometry conditions allowed by the type
design, such as minimum material and minimum radii.
(e) Approved coolants and lubricants must be listed in the engine
installation manual.
AM1.2720 Vibration Demonstration
(a) The engine must be designed and constructed to function
throughout its normal operating range of rotor speeds and engine output
power, including defined exceedances, without inducing excessive stress
in any of the engine parts because of vibration and without imparting
excessive vibration forces to the aircraft structure.
(b) Each engine design must undergo a vibration survey to establish
that the vibration characteristics of those components that may be
subject to induced vibration are acceptable throughout the approved
flight envelope and engine operating range for the specific
installation configuration. The possible sources of the induced
vibration that the survey must assess are mechanical, aerodynamic,
acoustical, internally induced electromagnetic, installation induced
effects that can affect the engine vibration characteristics, and
likely environmental effects. This survey must be shown by test,
validated analysis, or a combination thereof.
AM1.2721 Overtorque
When approval is sought for a transient maximum engine overtorque,
the applicant must demonstrate by test, validated analysis, or a
combination thereof, that the engine can continue operation after
operating at the maximum engine overtorque condition without
maintenance action. Upon conclusion of overtorque tests conducted to
show compliance with this subpart, or any other tests that are
conducted in combination with the overtorque test, each engine part or
individual groups of components must meet the requirements of AM1.2729.
AM1.2722 Calibration Assurance
Each engine must be subjected to calibration tests to establish its
power characteristics and the conditions both before and after the
endurance and durability demonstrations specified in AM1.2723 and
AM1.2726.
AM1.2723 Endurance Demonstration
(a) The applicant must subject the engine to an endurance
demonstration, acceptable to the Administrator, to demonstrate the
engine's limit capabilities.
(b) The endurance demonstration must include increases and
decreases of the engine's power settings, energy regeneration, and
dwellings at the power settings or energy regeneration for sufficient
durations that produce the extreme physical conditions the engine
experiences at rated performance levels, operational limits, and at any
other conditions or power settings that are required to verify the
limit capabilities of the engine.
AM1.2724 Temperature Limit
The engine design must demonstrate its capability to endure
operation at its temperature limits plus an acceptable margin. The
applicant must quantify and justify the margin to the Administrator.
The demonstration must be repeated for all declared duty cycles and
ratings, and operating environments, that would impact temperature
limits.
AM1.2725 Operation Demonstration
The engine design must demonstrate safe operating characteristics,
including but not limited to power cycling, starting, acceleration, and
overspeeding throughout its declared flight envelope and operating
range. The declared engine operational characteristics must account for
installation loads and effects.
AM1.2726 Durability Demonstration
The engine must be subjected to a durability demonstration to show
that each part of the engine has been designed and constructed to
minimize any unsafe condition of the system between overhaul periods or
between engine replacement intervals if the overhaul is not defined.
This test must simulate the conditions in which the engine is expected
to operate in service, including typical start-stop cycles, to
establish when the initial maintenance is required.
AM1.2727 System and Component Tests
The applicant must show that systems and components that cannot be
adequately substantiated in accordance with the endurance demonstration
or other demonstrations will perform their intended functions in all
declared environmental and operating conditions.
AM1.2728 Rotor Locking Demonstration
If shaft rotation is prevented by locking the rotor(s), the engine
must demonstrate:
(a) Reliable rotor locking performance;
(b) Reliable unlocking performance; and
(c) That no hazardous engine effects, as specified in
AM1.2717(d)(2), will occur.
AM1.2729 Teardown Inspection
(a) Teardown evaluation.
(1) After the endurance and durability demonstrations have been
completed, the-engine must be completely disassembled. Each engine
component and lubricant must be eligible for continued operation in
accordance with the information submitted for showing compliance with
AM1.1529.
(2) Each engine component having an adjustment setting and a
functioning characteristic that can be established independent of
installation on or in the engine must retain each setting and
functioning characteristic within the established and recorded limits
at the
[[Page 45975]]
beginning of the endurance and durability demonstrations.
(b) Non-Teardown evaluation.
If a teardown cannot be performed for all engine components in a
non-destructive manner, then the inspection or replacement intervals
for these components and lubricants must be established based on the
endurance and durability demonstrations and documented in the ICA in
accordance with AM1.1529.
AM1.2730 Containment
The engine must be designed and constructed to protect against
likely hazards from rotating components as follows--
(a) The design of the case surrounding rotating components must
provide for the containment of the rotating components in the event of
failure, unless the applicant shows that the margin to rotor burst
precludes the possibility of a rotor burst.
(b) If the margin to burst shows the case must have containment
features in the event of failure, the case must provide for the
containment of the failed rotating components. The applicant must
define by test, validated analysis, or a combination thereof, and
document in the engine installation manual, the energy level,
trajectory, and size of fragments released from damage caused by the
main rotor failure, and that pass forward or aft of the surrounding
case.
AM1.2731 Operation With a Variable-Pitch Propeller
The applicant must conduct functional demonstrations including
feathering, negative torque, negative thrust, and reverse thrust
operations, as applicable, with a representative propeller. These
demonstrations may be conducted in a manner acceptable to the
Administrator as part of the endurance, durability, and operation
demonstrations.
AM1.2732 General Conduct of Tests
(a) Maintenance of the engine may be made during the tests in
accordance with the service and maintenance instructions submitted in
compliance with AM1.1529, ICA.
(b) The applicant must subject the engine or its parts to
maintenance and additional tests that the Administrator finds necessary
if--
(1) The frequency of the service is excessive;
(2) The number of stops due to engine malfunction is excessive;
(3) Major repairs are needed; or
(4) Replacement of a part is found necessary during the tests or
due to the teardown inspection findings.
(c) Upon completion of all demonstrations and testing specified in
these airworthiness criteria, the engine and its components must be--
(1) Within serviceable limits;
(2) Safe for continued operation; and
(3) Capable of operating at declared ratings while remaining within
limits.
AM1.2733 Engine Electrical Systems
(a) Applicability.
Any system or device that provides, uses, conditions, or
distributes electrical power, and is part of the engine type design,
must provide for the continued airworthiness of the engine and maintain
electric engine ratings.
(b) Electrical systems.
The electrical system must ensure the safe generation and
transmission of power, electrical load shedding, and that the engine
does not experience any unacceptable operating characteristics or
exceed its operating limits.
(c) Electrical-power distribution.
(1) The engine electrical-power distribution system must be
designed to provide the safe transfer of electrical energy throughout
the electrical power plant. The system must be designed to provide
electrical power so that the loss, malfunction, or interruption of the
electrical power source will not result in a hazardous engine effect,
as defined in AM1.2717(d)(2).
(2) The system must be designed and maintained to withstand normal
and abnormal conditions during all ground and flight operations.
(3) The system must provide mechanical or automatic means to
mitigate a faulted electrical-energy generation or storage device from
leading to hazardous engine effects, as defined in AM1.2717(d)(2), or
detrimental effects in the intended aircraft application.
(d) Protection systems.
The engine electrical system must be designed such that the loss,
malfunction, interruption of the electrical power source, or power
conditions that exceed design limits will not result in hazardous
engine effects, as defined in AM1.2717(d)(2), or detrimental effects in
the intended aircraft application.
(e) Electrical Power Characteristics.
The applicant must identify and declare, in the engine installation
manual, the characteristics of any electrical power--
(1) Supplied from the aircraft to the engine electrical system, for
starting and operating the engine, including transient and steady-state
voltage limits, or
(2) Supplied from the engine to the aircraft via energy
regeneration, and any other characteristics necessary for safe
operation of the engine.
(f) Environmental limits.
Environmental limits that cannot be adequately substantiated by
endurance demonstration, validated analysis, or a combination thereof
must be demonstrated by the system and component tests in AM1.2727.
(g) Electrical-system failures.
The engine electrical system must--
(1) Have a maximum rate of Loss of Power Control (LOPC) that is
suitable for the intended aircraft application;
(2) When in the full-up configuration, be single fault tolerant, as
determined by the Administrator, for electrical, electrically
detectable, and electronic failures involving LOPC events;
(3) Not have any single failure that results in hazardous engine
effects as defined in AM1.2717(d)(2); and
(4) Not have any likely failure or malfunction that leads to local
events in the intended aircraft application.
(h) System safety assessment.
The applicant must perform a system safety assessment. This
assessment must identify faults or failures that affect normal
operation, together with the predicted frequency of occurrence of these
faults or failures. The intended aircraft application must be taken
into account to assure the assessment of the engine system safety is
valid.
Subpart I--Propeller Requirements
AM1.2805 Propeller Ratings and Operating Limitations
Propeller ratings and operating limitations must be established by
the applicant and approved by the Administrator, including ratings and
limitations based on the operating conditions and information specified
in this subpart, as applicable, and any other information found
necessary for safe operation of the propeller.
Sec. 35.7 Features and Characteristics
(a) through (b) [Applicable to Model M001]
AM1.2815 Safety Analysis
(a) The applicant must:
(1) Analyze the propeller system to assess the likely consequences
of all failures that can reasonably be expected to occur. This analysis
will take into account, if applicable:
(i) The propeller system when installed on the aircraft. When the
analysis depends on representative components, assumed interfaces, or
assumed installed conditions, the assumptions must be stated in the
analysis.
(ii) Consequential secondary failures and dormant failures.
[[Page 45976]]
(iii) Multiple failures referred to in paragraph (d) of this
section, or that result in the hazardous propeller effects defined in
paragraph (g)(1) of this section.
(2) Summarize those failures that could result in major propeller
effects or hazardous propeller effects defined in paragraph (g) of this
section, and estimate the probability of occurrence of those effects.
(3) Show that hazardous propeller effects are not predicted to
occur at a rate in excess of that defined as extremely remote
(probability of 10-7 or less per propeller flight hour).
Because the estimated probability for individual failures may be
insufficiently precise to enable the applicant to assess the total rate
for hazardous propeller effects, compliance may be shown by
demonstrating that the probability of a hazardous propeller effect
arising from an individual failure can be predicted to be not greater
than 10-8 per propeller flight hour. In dealing with
probabilities of this low order of magnitude, absolute proof is not
possible, and reliance must be placed on engineering judgment and
previous experience, combined with sound design and test philosophies.
(b) If significant doubt exists as to the effects of failures or
likely combination of failures, the Administrator may require
assumptions used in the analysis to be verified by test.
(c) The primary failures of certain single propeller elements (for
example, blades) cannot be sensibly estimated in numerical terms. If
the failure of such elements is likely to result in hazardous propeller
effects, those elements must be identified as propeller critical parts.
For propeller critical parts, the applicant must meet the prescribed
integrity specifications of AM1.2816. These instances must be stated in
the safety analysis.
(d) If reliance is placed on a safety system to prevent a failure
progressing to hazardous propeller effects, the possibility of a safety
system failure, in combination with a basic propeller failure, must be
included in the analysis. Such a safety system may include safety
devices, instrumentation, early warning devices, maintenance checks,
and other similar equipment or procedures.
(e) If the safety analysis depends on one or more of the following
items, those items must be identified in the analysis and appropriately
substantiated.
(1) Maintenance actions being carried out at stated intervals. This
includes verifying that items that could fail in a latent manner are
functioning properly. When necessary to prevent hazardous propeller
effects, these maintenance actions and intervals must be published in
the ICA required under AM1.1529. Additionally, if errors in maintenance
of the propeller system could lead to hazardous propeller effects, the
appropriate maintenance procedures must be included in the relevant
propeller manuals.
(2) Verification of the satisfactory functioning of safety or other
devices at pre-flight or other stated periods. The details of this
satisfactory functioning must be published in the appropriate manual.
(3) The provision of specific instrumentation not otherwise
required. Such instrumentation must be published in the appropriate
documentation.
(4) A fatigue assessment.
(f) If applicable, the safety analysis must include, but not be
limited to, assessment of indicating equipment, manual and automatic
controls, governors and propeller-control systems, synchrophasers,
synchronizers, and propeller thrust reversal systems.
(g) Unless otherwise approved by the Administrator and stated in
the safety analysis, the following failure definitions apply to
compliance with these airworthiness criteria.
(1) The following are regarded as hazardous propeller effects:
(i) The development of excessive drag.
(ii) A significant thrust in the opposite direction to that
commanded by the pilot.
(iii) The release of the propeller or any major portion of the
propeller.
(iv) A failure that results in excessive unbalance.
(2) The following are regarded as major propeller effects for
variable-pitch propellers:
(i) An inability to feather the propeller for feathering
propellers.
(ii) An inability to change propeller pitch when commanded.
(iii) A significant uncommanded change in pitch.
(iv) A significant uncontrollable torque or speed fluctuation.
AM1.281 Propeller Critical Parts
The integrity of each propeller critical part identified by the
safety analysis required by AM1.2815 must be established by:
(a) A defined engineering process for ensuring the integrity of the
propeller critical part throughout its service life,
(b) A defined manufacturing process that identifies the
requirements to consistently produce the propeller critical part as
required by the engineering process, and
(c) A defined service-management process that identifies the
continued airworthiness requirements of the propeller critical part as
required by the engineering process.
Sec. 35.17 Materials and Manufacturing Methods
(a) through (c) [Applicable to Model M001]
Sec. 35.19 Durability
[Applicable to Model M001]
AM1.2821 Variable- and Reversible-Pitch Propellers
(a) No single failure or malfunction in the propeller system will
result in unintended travel of the propeller blades to a position below
the in-flight low-pitch position. The extent of any intended travel
below the in-flight low-pitch position must be documented by the
applicant in the appropriate manuals. Failure of structural elements
need not be considered if the occurrence of such a failure is shown to
be extremely remote under AM1.2815.
(b) For propellers incorporating a method to select blade pitch
below the in-flight low-pitch position, provisions must be made to
sense and indicate to the flightcrew that the propeller blades are
below that position by an amount defined in the installation
instructions. The method for sensing and indicating the propeller blade
pitch position must be such that its failure does not affect the
control of the propeller.
Sec. 35.22 Feathering Propellers
(a) through (c) [Applicable to Model M001]
AM1.2823 Propeller Control System
The requirements of this section apply to any system or component
that controls, limits, or monitors propeller functions.
(a) The propeller control system must be designed, constructed and
validated to show that:
(1) The propeller control system, operating in normal and
alternative operating modes and in transition between operating modes,
performs the functions defined by the applicant throughout the declared
operating conditions and approved flight envelope.
(2) The propeller control system functionality is not adversely
affected by the declared environmental conditions, including
temperature, electromagnetic interference (EMI), high intensity
radiated fields (HIRF), and lightning. The environmental limits to
which the system has been satisfactorily validated must be documented
in the appropriate propeller manuals.
(3) A method is provided to indicate that an operating mode change
has
[[Page 45977]]
occurred if flightcrew action is required. In such an event, operating
instructions must be provided in the appropriate manuals.
(b) The propeller control system must be designed and constructed
so that, in addition to compliance with AM1.2815:
(1) No single failure results in a hazardous propeller effect;
(2) Local events in the intended aircraft installation will not
result in hazardous propeller effects;
(3) The loss of normal propeller pitch control does not cause a
hazardous propeller effect under the intended operating conditions; and
(4) The failure or corruption of data or signals shared across
propellers does not cause a hazardous propeller effect.
(c) Electronic propeller-control-system embedded software must be
designed and implemented by a method approved by the Administrator that
is consistent with the criticality of the performed functions and that
minimizes the existence of software errors.
(d) The propeller control system must be designed and constructed
so that the failure or corruption of aircraft-supplied data does not
result in hazardous propeller effects.
(e) The propeller control system must be designed and constructed
so that the loss, interruption, or abnormal characteristic of aircraft-
supplied electrical power does not result in hazardous propeller
effects. The power quality requirements must be described in the
appropriate manuals.
Sec. 35.24 Strength
[Applicable to Model M001]
Sec. 35.33 General
(a) through (c) [Applicable to Model M001]
Sec. 35.34 Inspections, Adjustments, and Repairs
(a) through (b) [Applicable to Model M001]
Sec. 35.35 Centrifugal Load Tests
(a) through (c) [Applicable to Model M001]
Sec. 35.36 Bird Impact
[Applicable to Model M001]
Sec. 35.37 Fatigue Limits and Evaluation
(a) through (c)(1) [Applicable to Model M001, except replace the
reference to Sec. 35.15 with AM1.2815, and the reference to ``Sec.
23.2400(c) or Sec. 25.907'' with AM1.2400(c)]
(c)(2) [Not applicable to Model M001]
Sec. 35.38 Lightning Strike
[Applicable to Model M001]
Sec. 35.39 Endurance Test
(a) through (c) [Applicable to Model M001, except replace the
reference to ``part 33'' with ``these airworthiness criteria'']
AM1.2840 Functional Test
The variable-pitch propeller system must be subjected to the
applicable functional tests of this section. The same propeller system
used in the endurance test of Sec. 35.39 must be used in the
functional tests and must be driven by a representative engine on a
test stand or on the aircraft. The propeller must complete these tests
without evidence of failure or malfunction. This test may be combined
with the endurance test for accumulation of cycles.
(a) Governing and reversible-pitch propellers. Fifteen hundred
complete cycles must be made across the range of forward pitch and
rotational speed. In addition, 200 complete cycles of control must be
made from lowest normal pitch to maximum reverse pitch. During each
cycle, the propeller must run for 30 seconds at the maximum power and
rotational speed selected by the applicant for maximum reverse pitch.
(b) Feathering propellers. Fifty cycles of feather and unfeather
operation must be made.
(c) An analysis based on tests of propellers of similar design may
be used in place of the tests of this section.
Sec. 35.41 Overspeed and Overtorque
(a) through (b) [Applicable to Model M001]
Sec. 35.42 Components of the Propeller Control System
[Applicable to Model M001]
Appendix A to Part 23--Instructions for Continued Airworthiness
A23.1 through A23.3(g) and A23.4 [Applicable to Model M001]
A23.3(h) [Not applicable to Model M001]
Appendix A1--Instructions for Continued Airworthiness (Electric Engine)
AAM1.2701 General
(a) This appendix specifies requirements for the preparation of
ICA for the engines as required by AM1.1529.
(b) The ICA for the engine must include the ICA for all engine
parts.
(c) The applicant must submit to the FAA a program to show how
the applicant's changes to the ICA will be distributed, if
applicable.
A33.2 Format
(a) through (b) [Applicable to Model M001]
A33.3 Content
(a) and (b) [Applicable to Model M001]
(c) [Not applicable to Model M001]
A33.4 Airworthiness Limitations Section
(a) [Applicable to Model M001]
(b) [Not applicable to Model M001]
Appendix A2--Instructions for Continued Airworthiness (Propellers)
AAM1.2801 General
(a) This appendix specifies requirements for the preparation of
ICA for the propellers as required by AM1.1529.
(b) The ICA for the propeller must include the ICA for all
propeller parts.
(c) The applicant must submit to the FAA a program to show how
changes to the ICA made by the applicant or by the manufacturers of
propeller parts will be distributed, if applicable.
A35.2 Format
(a) through (b) [Applicable to Model M001]
A35.3 Content
(a) through (b) [Applicable to Model M001]
A35.4 Airworthiness Limitations Section
[Applicable to Model M001]
Issued in Des Moines, WA, on May 14, 2024.
Caspar K. Wang,
Acting Manager, Technical Policy Branch, Policy and Standards Division,
Aircraft Certification Service.
[FR Doc. 2024-11192 Filed 5-23-24; 8:45 am]
BILLING CODE 4910-13-P