Airworthiness Directives; CFM International, S.A. Engines, 85836-85838 [2023-27092]
Download as PDF
85836
Federal Register / Vol. 88, No. 236 / Monday, December 11, 2023 / Rules and Regulations
(2) Before using any approved AMOC,
notify your appropriate principal inspector,
or lacking a principal inspector, the manager
of the local flight standards district office/
certificate holding district office.
(l) Related Information
For more information about this AD,
contact Dan McCully, Aviation Safety
Engineer, FAA, 1600 Stewart Avenue, Suite
410, Westbury, NY 11590; phone (303) 342–
1080; email william.mccully@faa.gov.
(m) Material Incorporated by Reference
(1) The Director of the Federal Register
approved the incorporation by reference of
the service information listed in this
paragraph under 5 U.S.C. 552(a) and 1 CFR
part 51.
(2) You must use this service information
as applicable to do the actions required by
this AD, unless this AD specifies otherwise.
(i) European Union Aviation Safety Agency
(EASA) AD 2021–0290, dated December 23,
2021; corrected December 23, 2021 (EASA
AD 2021–0290).
(ii) [Reserved]
(3) For EASA AD 2021–0290, contact
EASA, Konrad-Adenauer-Ufer 3, 50668
Cologne, Germany; telephone +49 221 8999
000; email ADs@easa.europa.eu; internet
easa.europa.eu. You may find the EASA
material on the EASA website at
ad.easa.europa.eu.
(4) You may view this service information
at the FAA, Office of the Regional Counsel,
Southwest Region, 10101 Hillwood Pkwy.,
Room 6N–321, Fort Worth, TX 76177. For
information on the availability of this
material at the FAA, call (817) 222–5110.
(5) You may view this material at the
National Archives and Records
Administration (NARA). For information on
the availability of this material at NARA,
email: fr.inspection@nara.gov, or go to:
www.archives.gov/federal-register/cfr/ibrlocations.html.
Issued on November 30, 2023.
Victor Wicklund,
Deputy Director, Compliance & Airworthiness
Division, Aircraft Certification Service.
[FR Doc. 2023–27111 Filed 12–8–23; 8:45 am]
BILLING CODE 4910–13–P
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA–2023–1216; Project
Identifier AD–2023–00502–E; Amendment
39–22614; AD 2023–23–12]
lotter on DSK11XQN23PROD with RULES1
RIN 2120–AA64
Airworthiness Directives; CFM
International, S.A. Engines
Federal Aviation
Administration (FAA), DOT.
ACTION: Final rule.
AGENCY:
The FAA is adopting a new
airworthiness directive (AD) for all CFM
SUMMARY:
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15:57 Dec 08, 2023
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International, S.A. (CFM) Model LEAP–
1B21, LEAP–1B23, LEAP–1B25, LEAP–
1B27, LEAP–1B28, LEAP–1B28B1,
LEAP–1B28B2, LEAP–1B28B2C, LEAP–
1B28B3, LEAP–1B28BBJ1, and LEAP–
1B28BBJ2 (LEAP–1B) engines. This AD
was prompted by a manufacturer
investigation that revealed that certain
high-pressure turbine (HPT) rotor stage
1 disks (HPT stage 1 disks) and a certain
compressor rotor stages 6–10 spool were
manufactured from material suspected
to have reduced material properties due
to iron inclusion. This AD requires
replacing certain HPT stage 1 disks and
a certain compressor rotor stages 6–10
spool. The FAA is issuing this AD to
address the unsafe condition on these
products.
DATES: This AD is effective January 16,
2024.
The Director of the Federal Register
approved the incorporation by reference
of a certain publication listed in this AD
as of January 16, 2024.
ADDRESSES:
AD Docket: You may examine the AD
docket at regulations.gov under Docket
No. FAA–2023–1216; or in person at
Docket Operations between 9 a.m. and
5 p.m., Monday through Friday, except
Federal holidays. The AD docket
contains this final rule, any comments
received, and other information. The
address for Docket Operations is U.S.
Department of Transportation, Docket
Operations, M–30, West Building
Ground Floor, Room W12–140, 1200
New Jersey Avenue SE, Washington, DC
20590.
Material Incorporated by Reference:
• For service information identified
in this final rule, contact CFM
International, S.A., GE Aviation Fleet
Support, 1 Neumann Way, M/D Room
285, Cincinnati, OH 45215; phone: (877)
432–3272; email: aviation.fleetsupport@
ge.com.
• You may view this service
information at the FAA, Airworthiness
Products Section, Operational Safety
Branch, 1200 District Avenue,
Burlington, MA 01803. For information
on the availability of this material at the
FAA, call (817) 222–5110. It is also
available at regulations.gov under
Docket No. FAA–2023–1216.
FOR FURTHER INFORMATION CONTACT:
Mehdi Lamnyi, Aviation Safety
Engineer, FAA, 2200 South 216th Street,
Des Moines, WA 98198; phone: (781)
238–7743; email: Mehdi.Lamnyi@
faa.gov.
SUPPLEMENTARY INFORMATION:
Background
The FAA issued a notice of proposed
rulemaking (NPRM) to amend 14 CFR
PO 00000
Frm 00018
Fmt 4700
Sfmt 4700
part 39 by adding an AD that would
apply to CFM International, S.A. (CFM)
Model LEAP–1B21, LEAP–1B23, LEAP–
1B25, LEAP–1B27, LEAP–1B28, LEAP–
1B28B1, LEAP–1B28B2, LEAP–
1B28B2C, LEAP–1B28B3, LEAP–
1B28BBJ1, and LEAP–1B28BBJ2
engines. The NPRM published in the
Federal Register on July 24, 2023 (88 FR
47404). The NPRM was prompted by a
manufacturer investigation that detected
iron inclusion in three non-LEAP–1B
HPT rotor disks. Further investigation
determined that the iron inclusion is
attributed to deficiencies in the
manufacturing process. The
manufacturer also determined that
certain LEAP–1B HPT stage 1 disks and
a certain compressor rotor stages 6–10
spool manufactured using the same
process may have reduced material
properties and a lower fatigue life
capability due to iron inclusion, which
may cause premature fracture and
subsequent uncontained failure of
certain HPT stage 1 disks and a certain
compressor rotor stages 6–10 spool.
In the NPRM, the FAA proposed to
require replacement of certain HPT
stage 1 disks and a certain compressor
rotor stages 6–10 spool and also prohibit
installation of an HPT stage 1 disk or
compressor rotor stages 6–10 spool that
has a part number and serial number
identified in the service information
onto any engine. The FAA is issuing
this AD to address the unsafe condition
on these products.
Discussion of Final Airworthiness
Directive
The FAA received comments from
five commenters. Commenters included
CFM International, United Air Lines
(United), The Boeing Company (Boeing),
Air Line Pilots Association,
International (ALPA) and Lynx Air
(Lynx). United, Boeing, and ALPA
supported the NPRM without change.
The following presents the comments
received on the NPRM from CFM and
Lynx and the FAA’s response to each
comment.
Request To Update Service Information
CFM advised that updated service
information for replacement of the HPT
Stage 1 disks and high-pressure
compressor (HPC) Stage 6–10 spool has
been published. This updated service
information provides certain
corrections, identifies Required by
Compliance annotations, and updated
cost information to adequately address
this unsafe condition. CFM recommends
the latest revision to be utilized in this
final rule.
The FAA agrees with CFM’s
recommendation to utilize the updated
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Federal Register / Vol. 88, No. 236 / Monday, December 11, 2023 / Rules and Regulations
service information and has updated
this final rule to reflect the service
information that is to be incorporated by
reference in this final rule.
Request To Issue Separate AD Actions
Lynx stated that the reference of HPC
Stage 6–10 spool should be removed
from the manufacturer service
information; and additional removal
instruction should be provided to
address the unsafe condition as it
pertains to this affected part. Lynx
pointed out that issuing a single AD
addressing HPC Stage 6–10 spools and
HPT Stage 1 disks, could cause a certain
level of uncertainty when maintaining
maintenance records and incorporating
these applicable engines into the
operator’s maintenance programs. Lynx
suggested separate ADs should be
issued to minimize the risk of confusion
as it pertains to ensuring this unsafe
condition has been addressed on these
engines.
The FAA disagrees with the request to
require the manufacturer to revise their
service information and issue separate
ADs for each affected part. Since the
applicability, unsafe condition, required
action, and corrective action, are
consistent among the affected parts and
the FAA has determined that the
content of the service bulletin addresses
the unsafe condition, there is no need
for separate service bulletins or separate
ADs.
Conclusion
The FAA reviewed the relevant data,
considered the comments received, and
determined that air safety requires
adopting this AD as proposed.
Accordingly, the FAA is issuing this AD
to address the unsafe condition on these
products. Except for any changes
described previously, this AD is
adopted as proposed in the NPRM.
None of the changes will increase the
economic burden on any operator.
Related Service Information Under 1
CFR Part 51
The FAA reviewed CFM Service
Bulletin LEAP–1B–72–00–0392–01A–
930A–D, Issue 002, dated September 5,
2023. This service information identifies
the part numbers and serial numbers of
HPT stage 1 disks and a compressor
rotor stages 6–10 spool with potentially
reduced material properties and
specifies procedures for replacement of
these parts. This service information is
reasonably available because the
interested parties have access to it
through their normal course of business
or by the means identified in ADDRESSES
section.
Costs of Compliance
The FAA estimates that this AD
affects 39 engines installed on airplanes
of U.S. registry. These 39 engines
require replacement of the HPT stage 1
disk. The FAA estimates that there are
no engines installed on airplanes of U.S.
registry that require replacement of the
compressor rotor stages 6–10 spool.
The FAA estimates the following
costs to comply with this AD:
ESTIMATED COSTS
Labor cost
Parts cost
Replace HPT stage 1 disk .........................
Replace compressor rotor stages 6–10
spool.
8 work-hours × $85 per hour = $680 ........
8 work-hours × $85 per hour = $680 ........
$215,635 (pro-rated)
$37,660 (pro-rated)
Authority for This Rulemaking
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Cost per
product
Action
Title 49 of the United States Code
specifies the FAA’s authority to issue
rules on aviation safety. Subtitle I,
section 106, describes the authority of
the FAA Administrator. Subtitle VII:
Aviation Programs, describes in more
detail the scope of the Agency’s
authority.
The FAA is issuing this rulemaking
under the authority described in
Subtitle VII, Part A, Subpart III, Section
44701: General requirements. Under
that section, Congress charges the FAA
with promoting safe flight of civil
aircraft in air commerce by prescribing
regulations for practices, methods, and
procedures the Administrator finds
necessary for safety in air commerce.
This regulation is within the scope of
that authority because it addresses an
unsafe condition that is likely to exist or
develop on products identified in this
rulemaking action.
Regulatory Findings
This AD will not have federalism
implications under Executive Order
13132. This AD will not have a
substantial direct effect on the States, on
VerDate Sep<11>2014
15:57 Dec 08, 2023
Jkt 262001
the relationship between the national
government and the States, or on the
distribution of power and
responsibilities among the various
levels of government.
For the reasons discussed above, I
certify that this AD:
(1) Is not a ‘‘significant regulatory
action’’ under Executive Order 12866,
(2) Will not affect intrastate aviation
in Alaska, and
(3) Will not have a significant
economic impact, positive or negative,
on a substantial number of small entities
under the criteria of the Regulatory
Flexibility Act.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation
safety, Incorporation by reference,
Safety.
Cost on U.S.
operators
$216,315
38,340
$8,436,285
0
PART 39—AIRWORTHINESS
DIRECTIVES
1. The authority citation for part 39
continues to read as follows:
■
Authority: 49 U.S.C. 106(g), 40113, 44701.
§ 39.13
[Amended]
2. The FAA amends § 39.13 by adding
the following new airworthiness
directive:
■
2023–23–12 CFM International, S.A.:
Amendment 39–22614; Docket No.
FAA–2023–1216; Project Identifier AD–
2023–00502–E.
(a) Effective Date
This airworthiness directive (AD) is
effective January 16, 2024.
(b) Affected ADs
None.
The Amendment
(c) Applicability
Accordingly, under the authority
delegated to me by the Administrator,
the FAA amends 14 CFR part 39 as
follows:
This AD applies to CFM International, S.A.
(CFM) Model LEAP–1B21, LEAP–1B23,
LEAP–1B25, LEAP–1B27, LEAP–1B28,
LEAP–1B28B1, LEAP–1B28B2, LEAP–
1B28B2C, LEAP–1B28B3, LEAP–1B28BBJ1,
and LEAP–1B28BBJ2 engines.
PO 00000
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Fmt 4700
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11DER1
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Federal Register / Vol. 88, No. 236 / Monday, December 11, 2023 / Rules and Regulations
(d) Subject
Joint Aircraft System Component (JASC)
Code 7230, Turbine Engine Compressor
Section; 7250, Turbine Section.
(e) Unsafe Condition
This AD was prompted by a manufacturer
investigation that revealed that certain highpressure turbine (HPT) rotor stage 1 disks
(HPT stage 1 disks) and a certain compressor
rotor stages 6–10 spool were manufactured
from material suspected to have reduced
material properties due to iron inclusion. The
FAA is issuing this AD to prevent fracture
and subsequent uncontained failure of
certain HPT stage 1 disks and a certain
compressor rotor stages 6–10 spool. The
unsafe condition, if not addressed, could
result in uncontained debris release, damage
to the engine, and damage to the aircraft.
(f) Compliance
Comply with this AD within the
compliance times specified, unless already
done.
(g) Required Actions
(1) For engines with an installed HPT stage
1 disk having a part number (P/N) and serial
number (S/N) identified in Compliance,
paragraph 3.E., Tables 1 through 2, of CFM
Service Bulletin (SB) LEAP–1B–72–00–0392–
01A–930A–D, Issue 002, dated September 5,
2023 (CFM SB LEAP–1B–72–00–0392–01A–
930A–D, Issue 2): At the next piece-part
exposure of the HPT stage 1 disk, or before
exceeding the applicable cycles since new
(CSN) threshold identified in Compliance,
paragraph 3.E., Tables 1 through 2, of CFM
SB LEAP–1B–72–00–0392–01A–930A–D,
Issue 2, whichever occurs first after the
effective date of this AD; or if the applicable
CSN threshold has been exceeded as of the
effective date of this AD, within 50 flight
cycles (FCs) from the effective date of this
AD; remove the HPT stage 1 disk from
service and replace with a part eligible for
installation.
(2) For engines with an installed
compressor rotor stages 6–10 spool having a
P/N and S/N identified in Compliance,
paragraph 3.E., Table 3, of CFM SB LEAP–
1B–72–00–0392–01A–930A–D, Issue 2: At
the next piece-part exposure of the
compressor rotor stages 6–10 spool, or before
exceeding the applicable CSN threshold
identified in Compliance, paragraph 3.E.,
Table 3, of CFM SB LEAP–1B–72–00–0392–
01A–930A–D, Issue 2, whichever occurs first
after the effective date of this AD; or if the
applicable CSN threshold has been exceeded
as of the effective date of this AD, within 50
FCs from the effective date of this AD;
remove the compressor rotor stages 6–10
spool from service and replace with a part
eligible for installation.
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(h) Definition
For the purpose of this AD, a ‘‘part eligible
for installation’’ is an HPT stage 1 disk or
compressor rotor stages 6–10 spool that does
not have a P/N and S/N identified in
Compliance, paragraph 3.E., Tables 1 through
3 of CFM SB LEAP–1B–72–00–0392–01A–
930A–D, Issue 2.
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15:57 Dec 08, 2023
Jkt 262001
(i) Installation Prohibition
After the effective date of this AD, do not
install an HPT stage 1 disk or compressor
rotor stages 6–10 spool that has a P/N and S/
N identified in Compliance, paragraph 3.E.,
Tables 1 through 3 of CFM SB LEAP–1B–72–
00–0392–01A–930A–D, Issue 2 on any
engine.
(j) Credit for Previous Actions
This paragraph provides credit for the
actions required by paragraph (g) of this AD,
if those actions were performed prior to the
effective date of this AD by following the
Accomplishment Instructions specified in
CFM SB LEAP–1B–72–00–0392–01A–930A–
D, Issue 001, dated March 7, 2023.
(k) Alternative Methods of Compliance
(AMOCs)
(1) The Manager, AIR–520 Continued
Operational Safety Branch, FAA, has the
authority to approve AMOCs for this AD, if
requested using the procedures found in 14
CFR 39.19. In accordance with 14 CFR 39.19,
send your request to your principal inspector
or local Flight Standards District Office, as
appropriate. If sending information directly
to the manager of the AIR–520 Continued
Operational Safety Branch, send it to the
attention of the person identified in
paragraph (l)(1) of this AD and email to:
ANE-AD-AMOC@faa.gov.
(2) Before using any approved AMOC,
notify your appropriate principal inspector,
or lacking a principal inspector, the manager
of the local flight standards district office/
certificate holding district office.
(l) Related Information
(1) For more information about this AD,
contact Mehdi Lamnyi, Aviation Safety
Engineer, FAA, 2200 South 216th Street, Des
Moines, WA 98198; phone: (781) 238–7743;
email: mehdi.lamnyi@faa.gov.
(2) Service information identified in this
AD that is not incorporated by reference is
available at the addresses specified in
paragraphs (m)(3) and (4) of this AD.
(m) Material Incorporated by Reference
(1) The Director of the Federal Register
approved the incorporation by reference
(IBR) of the service information listed in this
paragraph under 5 U.S.C. 552(a) and 1 CFR
part 51.
(2) You must use this service information
as applicable to do the actions required by
this AD, unless the AD specifies otherwise.
(i) CFM International, S.A. Service Bulletin
LEAP–1B–72–00–0392–01A–930A–D, Issue
002, dated September 5, 2023.
(ii) [Reserved]
(3) For service information identified in
this AD, contact CFM International, S.A., GE
Aviation Fleet Support, 1 Neumann Way, M/
D Room 285, Cincinnati, OH 45215; phone:
(877) 432–3272; email:
aviation.fleetsupport@ge.com.
(4) You may view this service information
at FAA, Airworthiness Products Section,
Operational Safety Branch, 1200 District
Avenue, Burlington, MA 01803. For
information on the availability of this
material at the FAA, call (817) 222–5110.
(5) You may view this material at the
National Archives and Records
PO 00000
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Fmt 4700
Sfmt 4700
Administration (NARA). For information on
the availability of this material at NARA,
visit www.archives.gov/federal-register/cfr/
ibr-locations or email fr.inspection@nara.gov.
Issued on November 20, 2023.
Ross Landes,
Deputy Director for Regulatory Operations,
Compliance & Airworthiness Division,
Aircraft Certification Service.
[FR Doc. 2023–27092 Filed 12–8–23; 8:45 am]
BILLING CODE 4910–13–P
DEPARTMENT OF THE INTERIOR
Office of Surface Mining Reclamation
and Enforcement
30 CFR Part 946
[SATS No. VA–127–FOR; Docket ID: OSM–
2015–0003; S1D1S SS08011000 SX064A000
223S180110; S2D2S SS08011000
SX064A000 22XS501520]
Virginia Regulatory Program
Office of Surface Mining
Reclamation and Enforcement, Interior.
ACTION: Final rule; approval of
amendment with deferrals.
AGENCY:
We, the Office of Surface
Mining Reclamation and Enforcement
(OSMRE), are approving, with two
deferrals, an amendment to the Virginia
regulatory program (the Virginia
program) under the Surface Mining
Control and Reclamation Act of 1977
(SMCRA or the Act). This amendment
includes revisions to Virginia’s statutes
and/or coal mining regulations that:
remove self-bonds from the types of
performance bond instruments
authorized; adjust the financing of its
alternative bonding system (ABS),
which is in the form of a bond pool; and
revise proof of publication requirements
involving permit applications and bond
release applications. We are deferring
our decision on the removal of a
regulation requiring certain actions by
self-bonded operators when a condition
affects their financial status and the
proposed monetary cap on Virginia’s
pool bond fund.
DATES: The effective date is January 10,
2024.
FOR FURTHER INFORMATION CONTACT: Mr.
Michael Castle, Acting Field Office
Director, Charleston Field Office.
Telephone: (859) 260–3900, Email: osmchfo@osmre.gov.
SUPPLEMENTARY INFORMATION:
SUMMARY:
I. Background on the Virginia Program
II. Submission of the Amendment
III. OSMRE’s Findings
IV. Summary and Disposition of Comments
V. OSMRE’s Decision
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Agencies
[Federal Register Volume 88, Number 236 (Monday, December 11, 2023)]
[Rules and Regulations]
[Pages 85836-85838]
From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
[FR Doc No: 2023-27092]
-----------------------------------------------------------------------
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA-2023-1216; Project Identifier AD-2023-00502-E;
Amendment 39-22614; AD 2023-23-12]
RIN 2120-AA64
Airworthiness Directives; CFM International, S.A. Engines
AGENCY: Federal Aviation Administration (FAA), DOT.
ACTION: Final rule.
-----------------------------------------------------------------------
SUMMARY: The FAA is adopting a new airworthiness directive (AD) for all
CFM International, S.A. (CFM) Model LEAP-1B21, LEAP-1B23, LEAP-1B25,
LEAP-1B27, LEAP-1B28, LEAP-1B28B1, LEAP-1B28B2, LEAP-1B28B2C, LEAP-
1B28B3, LEAP-1B28BBJ1, and LEAP-1B28BBJ2 (LEAP-1B) engines. This AD was
prompted by a manufacturer investigation that revealed that certain
high-pressure turbine (HPT) rotor stage 1 disks (HPT stage 1 disks) and
a certain compressor rotor stages 6-10 spool were manufactured from
material suspected to have reduced material properties due to iron
inclusion. This AD requires replacing certain HPT stage 1 disks and a
certain compressor rotor stages 6-10 spool. The FAA is issuing this AD
to address the unsafe condition on these products.
DATES: This AD is effective January 16, 2024.
The Director of the Federal Register approved the incorporation by
reference of a certain publication listed in this AD as of January 16,
2024.
ADDRESSES:
AD Docket: You may examine the AD docket at regulations.gov under
Docket No. FAA-2023-1216; or in person at Docket Operations between 9
a.m. and 5 p.m., Monday through Friday, except Federal holidays. The AD
docket contains this final rule, any comments received, and other
information. The address for Docket Operations is U.S. Department of
Transportation, Docket Operations, M-30, West Building Ground Floor,
Room W12-140, 1200 New Jersey Avenue SE, Washington, DC 20590.
Material Incorporated by Reference:
For service information identified in this final rule,
contact CFM International, S.A., GE Aviation Fleet Support, 1 Neumann
Way, M/D Room 285, Cincinnati, OH 45215; phone: (877) 432-3272; email:
[email protected].
You may view this service information at the FAA,
Airworthiness Products Section, Operational Safety Branch, 1200
District Avenue, Burlington, MA 01803. For information on the
availability of this material at the FAA, call (817) 222-5110. It is
also available at regulations.gov under Docket No. FAA-2023-1216.
FOR FURTHER INFORMATION CONTACT: Mehdi Lamnyi, Aviation Safety
Engineer, FAA, 2200 South 216th Street, Des Moines, WA 98198; phone:
(781) 238-7743; email: [email protected].
SUPPLEMENTARY INFORMATION:
Background
The FAA issued a notice of proposed rulemaking (NPRM) to amend 14
CFR part 39 by adding an AD that would apply to CFM International, S.A.
(CFM) Model LEAP-1B21, LEAP-1B23, LEAP-1B25, LEAP-1B27, LEAP-1B28,
LEAP-1B28B1, LEAP-1B28B2, LEAP-1B28B2C, LEAP-1B28B3, LEAP-1B28BBJ1, and
LEAP-1B28BBJ2 engines. The NPRM published in the Federal Register on
July 24, 2023 (88 FR 47404). The NPRM was prompted by a manufacturer
investigation that detected iron inclusion in three non-LEAP-1B HPT
rotor disks. Further investigation determined that the iron inclusion
is attributed to deficiencies in the manufacturing process. The
manufacturer also determined that certain LEAP-1B HPT stage 1 disks and
a certain compressor rotor stages 6-10 spool manufactured using the
same process may have reduced material properties and a lower fatigue
life capability due to iron inclusion, which may cause premature
fracture and subsequent uncontained failure of certain HPT stage 1
disks and a certain compressor rotor stages 6-10 spool.
In the NPRM, the FAA proposed to require replacement of certain HPT
stage 1 disks and a certain compressor rotor stages 6-10 spool and also
prohibit installation of an HPT stage 1 disk or compressor rotor stages
6-10 spool that has a part number and serial number identified in the
service information onto any engine. The FAA is issuing this AD to
address the unsafe condition on these products.
Discussion of Final Airworthiness Directive
The FAA received comments from five commenters. Commenters included
CFM International, United Air Lines (United), The Boeing Company
(Boeing), Air Line Pilots Association, International (ALPA) and Lynx
Air (Lynx). United, Boeing, and ALPA supported the NPRM without change.
The following presents the comments received on the NPRM from CFM and
Lynx and the FAA's response to each comment.
Request To Update Service Information
CFM advised that updated service information for replacement of the
HPT Stage 1 disks and high-pressure compressor (HPC) Stage 6-10 spool
has been published. This updated service information provides certain
corrections, identifies Required by Compliance annotations, and updated
cost information to adequately address this unsafe condition. CFM
recommends the latest revision to be utilized in this final rule.
The FAA agrees with CFM's recommendation to utilize the updated
[[Page 85837]]
service information and has updated this final rule to reflect the
service information that is to be incorporated by reference in this
final rule.
Request To Issue Separate AD Actions
Lynx stated that the reference of HPC Stage 6-10 spool should be
removed from the manufacturer service information; and additional
removal instruction should be provided to address the unsafe condition
as it pertains to this affected part. Lynx pointed out that issuing a
single AD addressing HPC Stage 6-10 spools and HPT Stage 1 disks, could
cause a certain level of uncertainty when maintaining maintenance
records and incorporating these applicable engines into the operator's
maintenance programs. Lynx suggested separate ADs should be issued to
minimize the risk of confusion as it pertains to ensuring this unsafe
condition has been addressed on these engines.
The FAA disagrees with the request to require the manufacturer to
revise their service information and issue separate ADs for each
affected part. Since the applicability, unsafe condition, required
action, and corrective action, are consistent among the affected parts
and the FAA has determined that the content of the service bulletin
addresses the unsafe condition, there is no need for separate service
bulletins or separate ADs.
Conclusion
The FAA reviewed the relevant data, considered the comments
received, and determined that air safety requires adopting this AD as
proposed. Accordingly, the FAA is issuing this AD to address the unsafe
condition on these products. Except for any changes described
previously, this AD is adopted as proposed in the NPRM. None of the
changes will increase the economic burden on any operator.
Related Service Information Under 1 CFR Part 51
The FAA reviewed CFM Service Bulletin LEAP-1B-72-00-0392-01A-930A-
D, Issue 002, dated September 5, 2023. This service information
identifies the part numbers and serial numbers of HPT stage 1 disks and
a compressor rotor stages 6-10 spool with potentially reduced material
properties and specifies procedures for replacement of these parts.
This service information is reasonably available because the interested
parties have access to it through their normal course of business or by
the means identified in ADDRESSES section.
Costs of Compliance
The FAA estimates that this AD affects 39 engines installed on
airplanes of U.S. registry. These 39 engines require replacement of the
HPT stage 1 disk. The FAA estimates that there are no engines installed
on airplanes of U.S. registry that require replacement of the
compressor rotor stages 6-10 spool.
The FAA estimates the following costs to comply with this AD:
Estimated Costs
----------------------------------------------------------------------------------------------------------------
Cost per Cost on U.S.
Action Labor cost Parts cost product operators
----------------------------------------------------------------------------------------------------------------
Replace HPT stage 1 disk.......... 8 work-hours x $85 $215,635 (pro-rated). $216,315 $8,436,285
per hour = $680.
Replace compressor rotor stages 6- 8 work-hours x $85 $37,660 (pro-rated).. 38,340 0
10 spool. per hour = $680.
----------------------------------------------------------------------------------------------------------------
Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, section 106, describes the
authority of the FAA Administrator. Subtitle VII: Aviation Programs,
describes in more detail the scope of the Agency's authority.
The FAA is issuing this rulemaking under the authority described in
Subtitle VII, Part A, Subpart III, Section 44701: General requirements.
Under that section, Congress charges the FAA with promoting safe flight
of civil aircraft in air commerce by prescribing regulations for
practices, methods, and procedures the Administrator finds necessary
for safety in air commerce. This regulation is within the scope of that
authority because it addresses an unsafe condition that is likely to
exist or develop on products identified in this rulemaking action.
Regulatory Findings
This AD will not have federalism implications under Executive Order
13132. This AD will not have a substantial direct effect on the States,
on the relationship between the national government and the States, or
on the distribution of power and responsibilities among the various
levels of government.
For the reasons discussed above, I certify that this AD:
(1) Is not a ``significant regulatory action'' under Executive
Order 12866,
(2) Will not affect intrastate aviation in Alaska, and
(3) Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.
The Amendment
Accordingly, under the authority delegated to me by the
Administrator, the FAA amends 14 CFR part 39 as follows:
PART 39--AIRWORTHINESS DIRECTIVES
0
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
0
2. The FAA amends Sec. 39.13 by adding the following new airworthiness
directive:
2023-23-12 CFM International, S.A.: Amendment 39-22614; Docket No.
FAA-2023-1216; Project Identifier AD-2023-00502-E.
(a) Effective Date
This airworthiness directive (AD) is effective January 16, 2024.
(b) Affected ADs
None.
(c) Applicability
This AD applies to CFM International, S.A. (CFM) Model LEAP-
1B21, LEAP-1B23, LEAP-1B25, LEAP-1B27, LEAP-1B28, LEAP-1B28B1, LEAP-
1B28B2, LEAP-1B28B2C, LEAP-1B28B3, LEAP-1B28BBJ1, and LEAP-1B28BBJ2
engines.
[[Page 85838]]
(d) Subject
Joint Aircraft System Component (JASC) Code 7230, Turbine Engine
Compressor Section; 7250, Turbine Section.
(e) Unsafe Condition
This AD was prompted by a manufacturer investigation that
revealed that certain high-pressure turbine (HPT) rotor stage 1
disks (HPT stage 1 disks) and a certain compressor rotor stages 6-10
spool were manufactured from material suspected to have reduced
material properties due to iron inclusion. The FAA is issuing this
AD to prevent fracture and subsequent uncontained failure of certain
HPT stage 1 disks and a certain compressor rotor stages 6-10 spool.
The unsafe condition, if not addressed, could result in uncontained
debris release, damage to the engine, and damage to the aircraft.
(f) Compliance
Comply with this AD within the compliance times specified,
unless already done.
(g) Required Actions
(1) For engines with an installed HPT stage 1 disk having a part
number (P/N) and serial number (S/N) identified in Compliance,
paragraph 3.E., Tables 1 through 2, of CFM Service Bulletin (SB)
LEAP-1B-72-00-0392-01A-930A-D, Issue 002, dated September 5, 2023
(CFM SB LEAP-1B-72-00-0392-01A-930A-D, Issue 2): At the next piece-
part exposure of the HPT stage 1 disk, or before exceeding the
applicable cycles since new (CSN) threshold identified in
Compliance, paragraph 3.E., Tables 1 through 2, of CFM SB LEAP-1B-
72-00-0392-01A-930A-D, Issue 2, whichever occurs first after the
effective date of this AD; or if the applicable CSN threshold has
been exceeded as of the effective date of this AD, within 50 flight
cycles (FCs) from the effective date of this AD; remove the HPT
stage 1 disk from service and replace with a part eligible for
installation.
(2) For engines with an installed compressor rotor stages 6-10
spool having a P/N and S/N identified in Compliance, paragraph 3.E.,
Table 3, of CFM SB LEAP-1B-72-00-0392-01A-930A-D, Issue 2: At the
next piece-part exposure of the compressor rotor stages 6-10 spool,
or before exceeding the applicable CSN threshold identified in
Compliance, paragraph 3.E., Table 3, of CFM SB LEAP-1B-72-00-0392-
01A-930A-D, Issue 2, whichever occurs first after the effective date
of this AD; or if the applicable CSN threshold has been exceeded as
of the effective date of this AD, within 50 FCs from the effective
date of this AD; remove the compressor rotor stages 6-10 spool from
service and replace with a part eligible for installation.
(h) Definition
For the purpose of this AD, a ``part eligible for installation''
is an HPT stage 1 disk or compressor rotor stages 6-10 spool that
does not have a P/N and S/N identified in Compliance, paragraph
3.E., Tables 1 through 3 of CFM SB LEAP-1B-72-00-0392-01A-930A-D,
Issue 2.
(i) Installation Prohibition
After the effective date of this AD, do not install an HPT stage
1 disk or compressor rotor stages 6-10 spool that has a P/N and S/N
identified in Compliance, paragraph 3.E., Tables 1 through 3 of CFM
SB LEAP-1B-72-00-0392-01A-930A-D, Issue 2 on any engine.
(j) Credit for Previous Actions
This paragraph provides credit for the actions required by
paragraph (g) of this AD, if those actions were performed prior to
the effective date of this AD by following the Accomplishment
Instructions specified in CFM SB LEAP-1B-72-00-0392-01A-930A-D,
Issue 001, dated March 7, 2023.
(k) Alternative Methods of Compliance (AMOCs)
(1) The Manager, AIR-520 Continued Operational Safety Branch,
FAA, has the authority to approve AMOCs for this AD, if requested
using the procedures found in 14 CFR 39.19. In accordance with 14
CFR 39.19, send your request to your principal inspector or local
Flight Standards District Office, as appropriate. If sending
information directly to the manager of the AIR-520 Continued
Operational Safety Branch, send it to the attention of the person
identified in paragraph (l)(1) of this AD and email to: [email protected].
(2) Before using any approved AMOC, notify your appropriate
principal inspector, or lacking a principal inspector, the manager
of the local flight standards district office/certificate holding
district office.
(l) Related Information
(1) For more information about this AD, contact Mehdi Lamnyi,
Aviation Safety Engineer, FAA, 2200 South 216th Street, Des Moines,
WA 98198; phone: (781) 238-7743; email: [email protected].
(2) Service information identified in this AD that is not
incorporated by reference is available at the addresses specified in
paragraphs (m)(3) and (4) of this AD.
(m) Material Incorporated by Reference
(1) The Director of the Federal Register approved the
incorporation by reference (IBR) of the service information listed
in this paragraph under 5 U.S.C. 552(a) and 1 CFR part 51.
(2) You must use this service information as applicable to do
the actions required by this AD, unless the AD specifies otherwise.
(i) CFM International, S.A. Service Bulletin LEAP-1B-72-00-0392-
01A-930A-D, Issue 002, dated September 5, 2023.
(ii) [Reserved]
(3) For service information identified in this AD, contact CFM
International, S.A., GE Aviation Fleet Support, 1 Neumann Way, M/D
Room 285, Cincinnati, OH 45215; phone: (877) 432-3272; email:
[email protected].
(4) You may view this service information at FAA, Airworthiness
Products Section, Operational Safety Branch, 1200 District Avenue,
Burlington, MA 01803. For information on the availability of this
material at the FAA, call (817) 222-5110.
(5) You may view this material at the National Archives and
Records Administration (NARA). For information on the availability
of this material at NARA, visit www.archives.gov/federal-register/cfr/ibr-locations or email [email protected].
Issued on November 20, 2023.
Ross Landes,
Deputy Director for Regulatory Operations, Compliance & Airworthiness
Division, Aircraft Certification Service.
[FR Doc. 2023-27092 Filed 12-8-23; 8:45 am]
BILLING CODE 4910-13-P