Airworthiness Directives; Pratt & Whitney Division Engines, 67939-67942 [2023-21739]

Download as PDF Federal Register / Vol. 88, No. 190 / Tuesday, October 3, 2023 / Rules and Regulations substantial direct effect on the States, on the relationship between the national government and the States, or on the distribution of power and responsibilities among the various levels of government. For the reasons discussed above, I certify that this AD: (1) Is not a ‘‘significant regulatory action’’ under Executive Order 12866, (2) Will not affect intrastate aviation in Alaska, and (3) Will not have a significant economic impact, positive or negative, on a substantial number of small entities under the criteria of the Regulatory Flexibility Act. List of Subjects in 14 CFR Part 39 Air transportation, Aircraft, Aviation safety, Incorporation by reference, Safety. The Amendment Accordingly, under the authority delegated to me by the Administrator, the FAA amends 14 CFR part 39 as follows: PART 39—AIRWORTHINESS DIRECTIVES 1. The authority citation for part 39 continues to read as follows: ■ Authority: 49 U.S.C. 106(g), 40113, 44701. § 39.13 [Amended] 2. The FAA amends § 39.13 by adding the following new airworthiness directive: ■ 2023–18–08 Dassault Aviation: Amendment 39–22549; Docket No. FAA–2023–1402; Project Identifier MCAI–2023–00324–T. (a) Effective Date This airworthiness directive (AD) is effective November 7, 2023. (b) Affected ADs None. ddrumheller on DSK120RN23PROD with RULES1 (c) Applicability This AD applies to Dassault Aviation Model MYSTERE–FALCON 900, FALCON 900EX, FALCON 2000, and FALCON 2000EX airplanes, certificated in any category, as identified in European Union Aviation Safety Agency (EASA) AD 2023–0041, dated February 21, 2023 (EASA AD 2023–0041). (d) Subject Air Transport Association (ATA) of America Code 30, Ice and Rain Protection. (e) Unsafe Condition This AD was prompted by reports of the wing anti-icing (WAI) system leaking in the wing leading edge. The FAA is issuing this AD to address leaks in the WAI system. The unsafe condition, if not addressed, could lead to a loss of performance of the WAI VerDate Sep<11>2014 16:51 Oct 02, 2023 Jkt 262001 protection system, possibly resulting in reduced control of the airplane. (f) Compliance Comply with this AD within the compliance times specified, unless already done. (g) Requirements Except as specified in paragraph (h) of this AD: Comply with all required actions and compliance times specified in, and in accordance with, EASA AD 2023–0041. (h) Exceptions to EASA AD 2023–0041 (1) Where EASA AD 2023–0041 refers to its effective date, this AD requires using the effective date of this AD. (2) Where paragraph (2) of EASA AD 2023– 0041 specifies actions if ‘‘any discrepancy [as defined in the applicable inspection SB] is found,’’ for this AD, discrepancies are defined as incorrect installation, deformation, leakage, signs of overheating, and lack of free rotation of the clamp around the two ferrules. (3) This AD does not adopt the ‘‘Remarks’’ section of EASA AD 2023–0041. (i) Additional AD Provisions The following provisions also apply to this AD: (1) Alternative Methods of Compliance (AMOCs): The Manager, International Validation Branch, FAA, has the authority to approve AMOCs for this AD, if requested using the procedures found in 14 CFR 39.19. In accordance with 14 CFR 39.19, send your request to your principal inspector or responsible Flight Standards Office, as appropriate. If sending information directly to the manager of the International Validation Branch, mail it to the address identified in paragraph (j) of this AD or email to: 9-AVSAIR-730-AMOC@faa.gov. If mailing information, also submit information by email. Before using any approved AMOC, notify your appropriate principal inspector, or lacking a principal inspector, the manager of the responsible Flight Standards Office. (2) Contacting the Manufacturer: For any requirement in this AD to obtain instructions from a manufacturer, the instructions must be accomplished using a method approved by the Manager, International Validation Branch, FAA; or EASA; or Dassault Aviation’s EASA Design Organization Approval (DOA). If approved by the DOA, the approval must include the DOAauthorized signature. (j) Additional Information For more information about this AD, contact Tom Rodriguez, Aviation Safety Engineer, FAA, 1600 Stewart Avenue, Suite 410, Westbury, NY 11590; telephone 206– 231–3226; email tom.rodriguez@faa.gov. (k) Material Incorporated by Reference (1) The Director of the Federal Register approved the incorporation by reference of the service information listed in this paragraph under 5 U.S.C. 552(a) and 1 CFR part 51. (2) You must use this service information as applicable to do the actions required by this AD, unless this AD specifies otherwise. PO 00000 Frm 00011 Fmt 4700 Sfmt 4700 67939 (i) European Union Aviation Safety Agency (EASA) AD 2023–0041, dated February 21, 2023. (ii) [Reserved] (3) For EASA AD 2023–0041, contact EASA, Konrad-Adenauer-Ufer 3, 50668 Cologne, Germany; telephone +49 221 8999 000; email ADs@easa.europa.eu; website easa.europa.eu. You may find this EASA AD on the EASA website ad.easa.europa.eu. (4) You may view this material at the FAA, Airworthiness Products Section, Operational Safety Branch, 2200 South 216th Street, Des Moines, WA. For information on the availability of this material at the FAA, call 206–231–3195. (5) You may view this material that is incorporated by reference at the National Archives and Records Administration (NARA). For information on the availability of this material at NARA, email fr.inspection@nara.gov, or go to: www.archives.gov/federal-register/cfr/ibrlocations.html. Issued on September 8, 2023. Ross Landes, Deputy Director for Regulatory Operations, Compliance & Airworthiness Division, Aircraft Certification Service. [FR Doc. 2023–21717 Filed 10–2–23; 8:45 am] BILLING CODE 4910–13–P DEPARTMENT OF TRANSPORTATION Federal Aviation Administration 14 CFR Part 39 [Docket No. FAA–2023–0940; Project Identifier AD–2022–01521–E; Amendment 39–22552; AD 2023–19–02] RIN 2120–AA64 Airworthiness Directives; Pratt & Whitney Division Engines Federal Aviation Administration (FAA), DOT. ACTION: Final rule. AGENCY: The FAA is superseding Airworthiness Directive (AD) 2018–21– 11, which applied to all Pratt & Whitney Division (PW) Model PW4074D, PW4077D, PW4084D, PW4090, and PW4090–3 engines with a low-pressure compressor (LPC) fan hub, part number (P/N) 51B821 or P/N 52B521, installed. AD 2018–21–11 required performing repetitive eddy current inspections (ECIs) and fluorescent penetrant inspections (FPIs) for cracks in certain LPC fan hubs and removing LPC fan hubs from service that fail any inspection. Since the FAA issued AD 2018–21–11, the FAA determined that affected LPC fan hub assemblies can meet the published certificated life limit without the need for the required repetitive FPI inspections in AD 2018– 21–11, and the repetitive ECI SUMMARY: E:\FR\FM\03OCR1.SGM 03OCR1 ddrumheller on DSK120RN23PROD with RULES1 67940 Federal Register / Vol. 88, No. 190 / Tuesday, October 3, 2023 / Rules and Regulations inspections require shortened intervals. Based on a report of another incident, the FAA determined that the unsafe condition is likely to exist or develop on additional LPC fan hub assemblies and PW model engines. This AD expands the applicability to include Model PW4074, PW4074D, PW4077, PW4077D, PW4084D, PW4090, and PW4090–3 engines with any part number LPC fan hub assembly installed and requires performing repetitive ECIs of the LPC fan hub assembly and, depending on the results of the inspections, removing the LPC fan hub assembly from service. The FAA is issuing this AD to address the unsafe condition on these products. DATES: This AD is effective November 7, 2023. The Director of the Federal Register approved the incorporation by reference of a certain publication listed in this AD as of November 7, 2023. ADDRESSES: AD Docket: You may examine the AD docket at regulations.gov under Docket No. FAA–2023–0940; or in person at Docket Operations between 9 a.m. and 5 p.m., Monday through Friday, except Federal holidays. The AD docket contains this final rule, any comments received, and other information. The address for Docket Operations is U.S. Department of Transportation, Docket Operations, M–30, West Building Ground Floor, Room W12–140, 1200 New Jersey Avenue SE, Washington, DC 20590. Material Incorporated by Reference: • For Pratt & Whitney Division service information identified in this final rule, contact Pratt & Whitney Division, 400 Main Street, East Hartford, CT 06118; phone: (860) 565–0140; email: help24@prattwhitney.com; website: connect.prattwhitney.com. • You may view this service information at the FAA, Airworthiness Products Section, Operational Safety Branch, 1200 District Avenue, Burlington, MA 01803. For information on the availability of this material at the FAA, call (817) 222–5110. It is also available at regulations.gov under Docket No. FAA–2023–0940. FOR FURTHER INFORMATION CONTACT: Carol Nguyen, Aviation Safety Engineer, FAA, 2200 South 216th Street, Des Moines, WA 98198; phone: (781) 238– 7655; email: carol.nguyen@faa.gov. SUPPLEMENTARY INFORMATION: VerDate Sep<11>2014 16:51 Oct 02, 2023 Jkt 262001 Background The FAA issued a notice of proposed rulemaking (NPRM) to amend 14 CFR part 39 to supersede AD 2018–21–11, Amendment 39–19469 (83 FR 54663, October 31, 2018) (‘‘AD 2018–21–11’’). AD 2018–21–11 applied to all PW Model PW4074, PW4074D, PW4077, PW4077D, PW4084D, PW4090, and PW4090–3 engines. The NPRM published in the Federal Register on May 23, 2023 (88 FR 32978), which proposed to supersede AD 2018–21–11. The NPRM was prompted by an updated analysis by the engine manufacturer, which indicated certain LPC fan hubs could crack before their published life limit. However, the FAA determined that affected LPC fan hub assemblies can meet the published certificated life limit without the need for the required repetitive FPI inspections in AD 2018–21–11, and the repetitive ECI inspections require shortened intervals. Additionally, the FAA also received a report of an uncontained failure of the fan hub assembly on an Engine Alliance GP7270 engine on an Air France flight. Investigation of this uncontained failure revealed that, due to the similarity of design and material processing for the LPC fan hub assembly, the ECI inspections should be done on all LPC fan hub assembly part numbers installed on PW Model PW4074, PW4074D, PW4077, PW4077D, PW4084D, PW4090, and PW4090–3 engines. In the NPRM, the FAA proposed to expand the applicability to include Model PW4074, PW4074D, PW4077, PW4077D, PW4084D, PW4090, and PW4090–3 engines with any P/N LPC fan hub assembly installed. In the NPRM, the FAA also proposed to require performing repetitive ECIs of the LPC fan hub assembly and, depending on the results of the inspections, removing the LPC fan hub assembly from service. The FAA is issuing this AD to prevent failure of the LPC fan hub assembly. This condition, if not addressed, could result in uncontained debris release, damage to the engine, and damage to the aircraft. Actions Since the NPRM Was Issued Since the FAA published the NPRM, PW revised Alert Service Bulletin (ASB) PW4G–112–A72–362, Revision No. 1, dated January 20, 2022, to ASB PW4G– 112–A72–362, Revision No. 2, dated August 2, 2023. This service bulletin revision does not include the PO 00000 Frm 00012 Fmt 4700 Sfmt 4700 specification to remove LPC fan hub assemblies with reportable indications from service. PW also added instructions pertaining to reporting inspection results. As a result, the FAA changed paragraph (g)(2) from ‘‘If a reportable or rejectable indication is found’’ to ‘‘If a rejectable indication is found,’’ added paragraph (j), Credit for Previous Actions, to give full credit for anyone already accomplishing this action before the effective date using Revision No. 1, and re-designated subsequent paragraphs accordingly. This AD does not require reporting inspection results. Discussion of Final Airworthiness Directive Comments The FAA received comments from two commenters. Commenters included The Boeing Company and The Air Line Pilots Association, International. Both commenters support the NPRM without change. Conclusion The FAA reviewed the relevant data, considered the comments received, and determined that air safety requires adopting the AD as proposed. Accordingly, the FAA is issuing this AD to address the unsafe condition on these products. Except for minor editorial changes, which include updating the service information and removing the requirement for removing LPC fan hub assemblies with reportable indications from service, this AD is adopted as proposed in the NPRM. Related Service Information Under 1 CFR Part 51 The FAA reviewed Pratt & Whitney ASB PW4G–112–A72–362, Revision No. 2, dated August 2, 2023. This service information specifies procedures for ECIs of the LPC fan hub assembly for cracks. This service information also specifies reporting inspection results to PW. This service information is reasonably available because the interested parties have access to it through their normal course of business or by the means identified in ADDRESSES. Costs of Compliance The FAA estimates that this AD affects 65 engines installed on airplanes of U.S. registry. The FAA estimates the following costs to comply with this AD: E:\FR\FM\03OCR1.SGM 03OCR1 67941 Federal Register / Vol. 88, No. 190 / Tuesday, October 3, 2023 / Rules and Regulations ESTIMATED COSTS Action Labor cost Parts cost Cost per product Cost on U.S. operators Perform ECI of LPC fan hub assembly .......... 14 work-hours × $85 per hour = $1,190 ........ $0 $1,190 $77,350 The FAA estimates the following costs to do any necessary replacements that would be required based on the results of the inspection. The agency has no way of determining the number of engines that might need this replacement: ON-CONDITION COSTS Action Labor cost Parts cost Cost per product Replace LPC fan hub assembly .......... 65 work-hours × $85 per hour = $5,525 ....................................... $1,194,000 $1,199,525 Authority for This Rulemaking Title 49 of the United States Code specifies the FAA’s authority to issue rules on aviation safety. Subtitle I, Section 106, describes the authority of the FAA Administrator. Subtitle VII, Aviation Programs, describes in more detail the scope of the Agency’s authority. The FAA is issuing this rulemaking under the authority described in Subtitle VII, Part A, Subpart III, Section 44701, General requirements. Under that section, Congress charges the FAA with promoting safe flight of civil aircraft in air commerce by prescribing regulations for practices, methods, and procedures the Administrator finds necessary for safety in air commerce. This regulation is within the scope of that authority because it addresses an unsafe condition that is likely to exist or develop on products identified in this rulemaking action. ddrumheller on DSK120RN23PROD with RULES1 Regulatory Findings The FAA has determined that this AD will not have federalism implications under Executive Order 13132. This AD will not have a substantial direct effect on the States, on the relationship between the national government and the States, or on the distribution of power and responsibilities among the various levels of government. For the reasons discussed above, I certify that this AD: (1) Is not a ‘‘significant regulatory action’’ under Executive Order 12866, (2) Will not affect intrastate aviation in Alaska, and (3) Will not have a significant economic impact, positive or negative, on a substantial number of small entities under the criteria of the Regulatory Flexibility Act. VerDate Sep<11>2014 16:51 Oct 02, 2023 Jkt 262001 List of Subjects in 14 CFR Part 39 Air transportation, Aircraft, Aviation safety, Incorporation by reference, Safety. The Amendment Accordingly, under the authority delegated to me by the Administrator, the FAA amends 14 CFR part 39 as follows: PART 39—AIRWORTHINESS DIRECTIVES 1. The authority citation for part 39 continues to read as follows: Authority: 49 U.S.C. 106(g), 40113, 44701. [Amended] 2. The FAA amends § 39.13 by: a. Removing Airworthiness Directive 2018–21–11, Amendment 39–19469 (83 FR 54663, October 31, 2018); and ■ b. Adding the following new airworthiness directive: ■ ■ 2023–19–02 Pratt & Whitney Division: Amendment 39–22552; Docket No. FAA–2023–0940; Project Identifier AD– 2022–01521–E. (a) Effective Date This airworthiness directive (AD) is effective November 7, 2023. (b) Affected ADs This AD replaces AD 2018–21–11, Amendment 39–19469 (83 FR 54663, October 31, 2018). (c) Applicability This AD applies to all Pratt & Whitney Division Model PW4074, PW4074D, PW4077, PW4077D, PW4084D, PW4090, and PW4090– 3 engines. (d) Subject Joint Aircraft System Component (JASC) Code 7230, Turbine Engine Compressor Section. (e) Unsafe Condition This AD was prompted by an updated analysis by the engine manufacturer, which PO 00000 Frm 00013 Fmt 4700 Sfmt 4700 (f) Compliance Comply with this AD within the compliance times specified, unless already done. (g) Required Actions ■ § 39.13 indicated certain low-pressure compressor (LPC) fan hubs could crack before their published life limit. We are issuing this AD to prevent failure of the LPC fan hub. The unsafe condition, if not addressed, could result in uncontained hub release, damage to the engine, and damage to the airplane. (1) Before accumulating 550 flight cycles (FC) after the effective date of this AD, and thereafter at intervals not to exceed 550 FC since the last eddy current inspection (ECI), perform an ECI of the LPC fan hub assembly, in accordance with the Accomplishment Instructions, For Engines Installed on Aircraft, paragraph 2., or For Engines Not Installed on Aircraft, paragraph 3; of Pratt & Whitney Alert Service Bulletin (ASB) PW4G– 112–A72–362, Revision No. 2, dated August 2, 2023 (ASB PW4G–112–A72–362, Revision 2). (2) If a rejectable indication is found during the inspections required by paragraph (g)(1) of this AD, before further flight, replace the LPC fan hub assembly with a part eligible for installation. (h) Installation Prohibition After the effective date of this AD, do not install an LPC fan hub assembly on any engine, unless it is a part eligible for installation as defined in paragraph (k) of this AD. (i) No Reporting Requirement This AD does not require reporting certain information to the manufacturer as specified in ASB PW4G–112–A72–362, Revision 2. (j) Credit for Previous Actions Inspections and corrective actions on an engine, accomplished before the effective date of this AD in accordance with the instructions of Pratt & Whitney ASB PW4G– 112–A72–362, Revision No. 1, dated January 20, 2022, are acceptable to comply with the requirements of paragraph (g)(1) of this AD. E:\FR\FM\03OCR1.SGM 03OCR1 67942 Federal Register / Vol. 88, No. 190 / Tuesday, October 3, 2023 / Rules and Regulations (k) Definitions For the purposes of this AD, a ‘‘part eligible for installation’’ is an affected LPC fan hub assembly that has been inspected as required by paragraph (g)(1) of this AD and does not have a rejectable or reportable indication or a LPC fan hub assembly with zero cycles since new. (1) The Manager, AIR–520, Continued Operational Safety Branch, FAA, has the authority to approve AMOCs for this AD, if requested using the procedures found in 14 CFR 39.19. In accordance with 14 CFR 39.19, send your request to your principal inspector or local Flight Standards District Office, as appropriate. If sending information directly to the manager of the certification office, send it to the attention of the person identified in paragraph (m)(1) of this AD. (2) Before using any approved AMOC, notify your appropriate principal inspector, or lacking a principal inspector, the manager of the local flight standards district office/ certificate holding district office. (m) Additional Information (1) For more information about this AD, contact Carol Nguyen, Aviation Safety Engineer, FAA, 2200 South 216th Street, Des Moines, WA 98198; phone: (781) 238–7655; email: carol.nguyen@faa.gov. (2) Service information identified in this AD that is not incorporated by reference is available at the addresses specified in paragraphs (n)(3) and (4) of this AD. ddrumheller on DSK120RN23PROD with RULES1 (n) Material Incorporated by Reference (1) The Director of the Federal Register approved the incorporation by reference (IBR) of the service information listed in this paragraph under 5 U.S.C. 552(a) and 1 CFR part 51. (2) You must use this service information as applicable to do the actions required by this AD, unless the AD specifies otherwise. (i) Pratt & Whitney Alert Service Bulletin PW4G–112–A72–362, Revision No. 2, dated August 2, 2023. (ii) [Reserved] (3) For service information identified in this AD, contact Pratt & Whitney Division, 400 Main Street, East Hartford, CT 06118; phone: (860) 565–0140; email: help24@ prattwhitney.com; website: connect.prattwhitney.com. (4) You may view this service information at FAA, Airworthiness Products Section, Operational Safety Branch, 1200 District Avenue, Burlington, MA 01803. For information on the availability of this material at the FAA, call (817) 222–5110. (5) You may view this service information that is incorporated by reference at the National Archives and Records Administration (NARA). For information on the availability of this material at NARA, email: fr.inspection@nara.gov, or go to: www.archives.gov/federal-register/cfr/ibrlocations.html. 16:51 Oct 02, 2023 Jkt 262001 [FR Doc. 2023–21739 Filed 10–2–23; 8:45 am] BILLING CODE 4910–13–P DEPARTMENT OF TRANSPORTATION (l) Alternative Methods of Compliance (AMOCs) VerDate Sep<11>2014 Issued on September 15, 2023. Victor Wicklund, Deputy Director, Compliance & Airworthiness Division, Aircraft Certification Service. Federal Aviation Administration 14 CFR Part 97 [Docket No. 31511; Amdt. No. 4082] Standard Instrument Approach Procedures, and Takeoff Minimums and Obstacle Departure Procedures; Miscellaneous Amendments Federal Aviation Administration (FAA), DOT. ACTION: Final rule. AGENCY: This rule amends, suspends, or removes Standard Instrument Approach Procedures (SIAPs) and associated Takeoff Minimums and Obstacle Departure Procedures for operations at certain airports. These regulatory actions are needed because of the adoption of new or revised criteria, or because of changes occurring in the National Airspace System, such as the commissioning of new navigational facilities, adding new obstacles, or changing air traffic requirements. These changes are designed to provide for the safe and efficient use of the navigable airspace and to promote safe flight operations under instrument flight rules at the affected airports. DATES: This rule is effective October 3, 2023. The compliance date for each SIAP, associated Takeoff Minimums, and ODP is specified in the amendatory provisions. The incorporation by reference of certain publications listed in the regulations is approved by the Director of the Federal Register as of October 3, 2023. ADDRESSES: Availability of matter incorporated by reference in the amendment is as follows: SUMMARY: For Examination 1. U.S. Department of Transportation, Docket Ops–M30, 1200 New Jersey Avenue SE, West Bldg., Ground Floor, Washington, DC 20590–0001; 2. The FAA Air Traffic Organization Service Area in which the affected airport is located; 3. The office of Aeronautical Information Services, 6500 South MacArthur Blvd., Oklahoma City, OK 73169 or, PO 00000 Frm 00014 Fmt 4700 Sfmt 4700 4. The National Archives and Records Administration (NARA). For information on the availability of this material at NARA, email fr.inspection@nara.gov or go to: https:// www.archives.gov/federal-register/cfr/ ibr-locations.html. Availability All SIAPs and Takeoff Minimums and ODPs are available online free of charge. Visit the National Flight Data Center online at nfdc.faa.gov to register. Additionally, individual SIAP and Takeoff Minimums and ODP copies may be obtained from the FAA Air Traffic Organization Service Area in which the affected airport is located. FOR FURTHER INFORMATION CONTACT: Thomas J. Nichols, Flight Procedures and Airspace Group, Flight Technologies and Procedures Division, Flight Standards Service, Federal Aviation Administration. Mailing Address: FAA Mike Monroney Aeronautical Center, Flight Procedures and Airspace Group, 6500 South MacArthur Blvd., STB Annex, Bldg. 26, Room 217, Oklahoma City, OK 73099. Telephone: (405) 954–1139. SUPPLEMENTARY INFORMATION: This rule amends 14 CFR part 97 by amending the referenced SIAPs. The complete regulatory description of each SIAP is listed on the appropriate FAA Form 8260, as modified by the National Flight Data Center (NFDC)/Permanent Notice to Airmen (P–NOTAM), and is incorporated by reference under 5 U.S.C. 552(a), 1 CFR part 51, and 14 CFR 97.20. The large number of SIAPs, their complex nature, and the need for a special format make their verbatim publication in the Federal Register expensive and impractical. Further, airmen do not use the regulatory text of the SIAPs, but refer to their graphic depiction on charts printed by publishers of aeronautical materials. Thus, the advantages of incorporation by reference are realized and publication of the complete description of each SIAP contained on FAA form documents is unnecessary. This amendment provides the affected CFR sections, and specifies the SIAPs and Takeoff Minimums and ODPs with their applicable effective dates. This amendment also identifies the airport and its location, the procedure and the amendment number. Availability and Summary of Material Incorporated by Reference The material incorporated by reference is publicly available as listed in the ADDRESSES section. The material incorporated by reference describes SIAPs, Takeoff E:\FR\FM\03OCR1.SGM 03OCR1

Agencies

[Federal Register Volume 88, Number 190 (Tuesday, October 3, 2023)]
[Rules and Regulations]
[Pages 67939-67942]
From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
[FR Doc No: 2023-21739]


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DEPARTMENT OF TRANSPORTATION

Federal Aviation Administration

14 CFR Part 39

[Docket No. FAA-2023-0940; Project Identifier AD-2022-01521-E; 
Amendment 39-22552; AD 2023-19-02]
RIN 2120-AA64


Airworthiness Directives; Pratt & Whitney Division Engines

AGENCY: Federal Aviation Administration (FAA), DOT.

ACTION: Final rule.

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SUMMARY: The FAA is superseding Airworthiness Directive (AD) 2018-21-
11, which applied to all Pratt & Whitney Division (PW) Model PW4074D, 
PW4077D, PW4084D, PW4090, and PW4090-3 engines with a low-pressure 
compressor (LPC) fan hub, part number (P/N) 51B821 or P/N 52B521, 
installed. AD 2018-21-11 required performing repetitive eddy current 
inspections (ECIs) and fluorescent penetrant inspections (FPIs) for 
cracks in certain LPC fan hubs and removing LPC fan hubs from service 
that fail any inspection. Since the FAA issued AD 2018-21-11, the FAA 
determined that affected LPC fan hub assemblies can meet the published 
certificated life limit without the need for the required repetitive 
FPI inspections in AD 2018-21-11, and the repetitive ECI

[[Page 67940]]

inspections require shortened intervals. Based on a report of another 
incident, the FAA determined that the unsafe condition is likely to 
exist or develop on additional LPC fan hub assemblies and PW model 
engines. This AD expands the applicability to include Model PW4074, 
PW4074D, PW4077, PW4077D, PW4084D, PW4090, and PW4090-3 engines with 
any part number LPC fan hub assembly installed and requires performing 
repetitive ECIs of the LPC fan hub assembly and, depending on the 
results of the inspections, removing the LPC fan hub assembly from 
service. The FAA is issuing this AD to address the unsafe condition on 
these products.

DATES: This AD is effective November 7, 2023.
    The Director of the Federal Register approved the incorporation by 
reference of a certain publication listed in this AD as of November 7, 
2023.

ADDRESSES: 
    AD Docket: You may examine the AD docket at regulations.gov under 
Docket No. FAA-2023-0940; or in person at Docket Operations between 9 
a.m. and 5 p.m., Monday through Friday, except Federal holidays. The AD 
docket contains this final rule, any comments received, and other 
information. The address for Docket Operations is U.S. Department of 
Transportation, Docket Operations, M-30, West Building Ground Floor, 
Room W12-140, 1200 New Jersey Avenue SE, Washington, DC 20590.
    Material Incorporated by Reference:
     For Pratt & Whitney Division service information 
identified in this final rule, contact Pratt & Whitney Division, 400 
Main Street, East Hartford, CT 06118; phone: (860) 565-0140; email: 
[email protected]; website: connect.prattwhitney.com.
     You may view this service information at the FAA, 
Airworthiness Products Section, Operational Safety Branch, 1200 
District Avenue, Burlington, MA 01803. For information on the 
availability of this material at the FAA, call (817) 222-5110. It is 
also available at regulations.gov under Docket No. FAA-2023-0940.

FOR FURTHER INFORMATION CONTACT: Carol Nguyen, Aviation Safety 
Engineer, FAA, 2200 South 216th Street, Des Moines, WA 98198; phone: 
(781) 238-7655; email: [email protected].

SUPPLEMENTARY INFORMATION: 

Background

    The FAA issued a notice of proposed rulemaking (NPRM) to amend 14 
CFR part 39 to supersede AD 2018-21-11, Amendment 39-19469 (83 FR 
54663, October 31, 2018) (``AD 2018-21-11''). AD 2018-21-11 applied to 
all PW Model PW4074, PW4074D, PW4077, PW4077D, PW4084D, PW4090, and 
PW4090-3 engines. The NPRM published in the Federal Register on May 23, 
2023 (88 FR 32978), which proposed to supersede AD 2018-21-11. The NPRM 
was prompted by an updated analysis by the engine manufacturer, which 
indicated certain LPC fan hubs could crack before their published life 
limit. However, the FAA determined that affected LPC fan hub assemblies 
can meet the published certificated life limit without the need for the 
required repetitive FPI inspections in AD 2018-21-11, and the 
repetitive ECI inspections require shortened intervals. Additionally, 
the FAA also received a report of an uncontained failure of the fan hub 
assembly on an Engine Alliance GP7270 engine on an Air France flight. 
Investigation of this uncontained failure revealed that, due to the 
similarity of design and material processing for the LPC fan hub 
assembly, the ECI inspections should be done on all LPC fan hub 
assembly part numbers installed on PW Model PW4074, PW4074D, PW4077, 
PW4077D, PW4084D, PW4090, and PW4090-3 engines. In the NPRM, the FAA 
proposed to expand the applicability to include Model PW4074, PW4074D, 
PW4077, PW4077D, PW4084D, PW4090, and PW4090-3 engines with any P/N LPC 
fan hub assembly installed. In the NPRM, the FAA also proposed to 
require performing repetitive ECIs of the LPC fan hub assembly and, 
depending on the results of the inspections, removing the LPC fan hub 
assembly from service. The FAA is issuing this AD to prevent failure of 
the LPC fan hub assembly. This condition, if not addressed, could 
result in uncontained debris release, damage to the engine, and damage 
to the aircraft.

Actions Since the NPRM Was Issued

    Since the FAA published the NPRM, PW revised Alert Service Bulletin 
(ASB) PW4G-112-A72-362, Revision No. 1, dated January 20, 2022, to ASB 
PW4G-112-A72-362, Revision No. 2, dated August 2, 2023. This service 
bulletin revision does not include the specification to remove LPC fan 
hub assemblies with reportable indications from service. PW also added 
instructions pertaining to reporting inspection results.
    As a result, the FAA changed paragraph (g)(2) from ``If a 
reportable or rejectable indication is found'' to ``If a rejectable 
indication is found,'' added paragraph (j), Credit for Previous 
Actions, to give full credit for anyone already accomplishing this 
action before the effective date using Revision No. 1, and re-
designated subsequent paragraphs accordingly. This AD does not require 
reporting inspection results.

Discussion of Final Airworthiness Directive

Comments

    The FAA received comments from two commenters. Commenters included 
The Boeing Company and The Air Line Pilots Association, International. 
Both commenters support the NPRM without change.

Conclusion

    The FAA reviewed the relevant data, considered the comments 
received, and determined that air safety requires adopting the AD as 
proposed. Accordingly, the FAA is issuing this AD to address the unsafe 
condition on these products. Except for minor editorial changes, which 
include updating the service information and removing the requirement 
for removing LPC fan hub assemblies with reportable indications from 
service, this AD is adopted as proposed in the NPRM.

Related Service Information Under 1 CFR Part 51

    The FAA reviewed Pratt & Whitney ASB PW4G-112-A72-362, Revision No. 
2, dated August 2, 2023. This service information specifies procedures 
for ECIs of the LPC fan hub assembly for cracks. This service 
information also specifies reporting inspection results to PW.
    This service information is reasonably available because the 
interested parties have access to it through their normal course of 
business or by the means identified in ADDRESSES.

Costs of Compliance

    The FAA estimates that this AD affects 65 engines installed on 
airplanes of U.S. registry.
    The FAA estimates the following costs to comply with this AD:

[[Page 67941]]



                                                 Estimated Costs
----------------------------------------------------------------------------------------------------------------
                                                                                    Cost per       Cost on U.S.
               Action                        Labor cost           Parts cost        product         operators
----------------------------------------------------------------------------------------------------------------
Perform ECI of LPC fan hub assembly.  14 work-hours x $85 per              $0           $1,190          $77,350
                                       hour = $1,190.
----------------------------------------------------------------------------------------------------------------

    The FAA estimates the following costs to do any necessary 
replacements that would be required based on the results of the 
inspection. The agency has no way of determining the number of engines 
that might need this replacement:

                                               On-Condition Costs
----------------------------------------------------------------------------------------------------------------
                   Action                              Labor cost              Parts cost      Cost per product
----------------------------------------------------------------------------------------------------------------
Replace LPC fan hub assembly...............  65 work-hours x $85 per hour       $1,194,000           $1,199,525
                                              = $5,525.
----------------------------------------------------------------------------------------------------------------

Authority for This Rulemaking

    Title 49 of the United States Code specifies the FAA's authority to 
issue rules on aviation safety. Subtitle I, Section 106, describes the 
authority of the FAA Administrator. Subtitle VII, Aviation Programs, 
describes in more detail the scope of the Agency's authority.
    The FAA is issuing this rulemaking under the authority described in 
Subtitle VII, Part A, Subpart III, Section 44701, General requirements. 
Under that section, Congress charges the FAA with promoting safe flight 
of civil aircraft in air commerce by prescribing regulations for 
practices, methods, and procedures the Administrator finds necessary 
for safety in air commerce. This regulation is within the scope of that 
authority because it addresses an unsafe condition that is likely to 
exist or develop on products identified in this rulemaking action.

Regulatory Findings

    The FAA has determined that this AD will not have federalism 
implications under Executive Order 13132. This AD will not have a 
substantial direct effect on the States, on the relationship between 
the national government and the States, or on the distribution of power 
and responsibilities among the various levels of government.
    For the reasons discussed above, I certify that this AD:
    (1) Is not a ``significant regulatory action'' under Executive 
Order 12866,
    (2) Will not affect intrastate aviation in Alaska, and
    (3) Will not have a significant economic impact, positive or 
negative, on a substantial number of small entities under the criteria 
of the Regulatory Flexibility Act.

List of Subjects in 14 CFR Part 39

    Air transportation, Aircraft, Aviation safety, Incorporation by 
reference, Safety.

The Amendment

    Accordingly, under the authority delegated to me by the 
Administrator, the FAA amends 14 CFR part 39 as follows:

PART 39--AIRWORTHINESS DIRECTIVES

0
1. The authority citation for part 39 continues to read as follows:

    Authority: 49 U.S.C. 106(g), 40113, 44701.


Sec.  39.13  [Amended]

0
2. The FAA amends Sec.  39.13 by:
0
a. Removing Airworthiness Directive 2018-21-11, Amendment 39-19469 (83 
FR 54663, October 31, 2018); and
0
b. Adding the following new airworthiness directive:

2023-19-02 Pratt & Whitney Division: Amendment 39-22552; Docket No. 
FAA-2023-0940; Project Identifier AD-2022-01521-E.

(a) Effective Date

    This airworthiness directive (AD) is effective November 7, 2023.

(b) Affected ADs

    This AD replaces AD 2018-21-11, Amendment 39-19469 (83 FR 54663, 
October 31, 2018).

(c) Applicability

    This AD applies to all Pratt & Whitney Division Model PW4074, 
PW4074D, PW4077, PW4077D, PW4084D, PW4090, and PW4090-3 engines.

(d) Subject

    Joint Aircraft System Component (JASC) Code 7230, Turbine Engine 
Compressor Section.

(e) Unsafe Condition

    This AD was prompted by an updated analysis by the engine 
manufacturer, which indicated certain low-pressure compressor (LPC) 
fan hubs could crack before their published life limit. We are 
issuing this AD to prevent failure of the LPC fan hub. The unsafe 
condition, if not addressed, could result in uncontained hub 
release, damage to the engine, and damage to the airplane.

(f) Compliance

    Comply with this AD within the compliance times specified, 
unless already done.

(g) Required Actions

    (1) Before accumulating 550 flight cycles (FC) after the 
effective date of this AD, and thereafter at intervals not to exceed 
550 FC since the last eddy current inspection (ECI), perform an ECI 
of the LPC fan hub assembly, in accordance with the Accomplishment 
Instructions, For Engines Installed on Aircraft, paragraph 2., or 
For Engines Not Installed on Aircraft, paragraph 3; of Pratt & 
Whitney Alert Service Bulletin (ASB) PW4G-112-A72-362, Revision No. 
2, dated August 2, 2023 (ASB PW4G-112-A72-362, Revision 2).
    (2) If a rejectable indication is found during the inspections 
required by paragraph (g)(1) of this AD, before further flight, 
replace the LPC fan hub assembly with a part eligible for 
installation.

(h) Installation Prohibition

    After the effective date of this AD, do not install an LPC fan 
hub assembly on any engine, unless it is a part eligible for 
installation as defined in paragraph (k) of this AD.

(i) No Reporting Requirement

    This AD does not require reporting certain information to the 
manufacturer as specified in ASB PW4G-112-A72-362, Revision 2.

(j) Credit for Previous Actions

    Inspections and corrective actions on an engine, accomplished 
before the effective date of this AD in accordance with the 
instructions of Pratt & Whitney ASB PW4G-112-A72-362, Revision No. 
1, dated January 20, 2022, are acceptable to comply with the 
requirements of paragraph (g)(1) of this AD.

[[Page 67942]]

(k) Definitions

    For the purposes of this AD, a ``part eligible for 
installation'' is an affected LPC fan hub assembly that has been 
inspected as required by paragraph (g)(1) of this AD and does not 
have a rejectable or reportable indication or a LPC fan hub assembly 
with zero cycles since new.

(l) Alternative Methods of Compliance (AMOCs)

    (1) The Manager, AIR-520, Continued Operational Safety Branch, 
FAA, has the authority to approve AMOCs for this AD, if requested 
using the procedures found in 14 CFR 39.19. In accordance with 14 
CFR 39.19, send your request to your principal inspector or local 
Flight Standards District Office, as appropriate. If sending 
information directly to the manager of the certification office, 
send it to the attention of the person identified in paragraph 
(m)(1) of this AD.
    (2) Before using any approved AMOC, notify your appropriate 
principal inspector, or lacking a principal inspector, the manager 
of the local flight standards district office/certificate holding 
district office.

(m) Additional Information

    (1) For more information about this AD, contact Carol Nguyen, 
Aviation Safety Engineer, FAA, 2200 South 216th Street, Des Moines, 
WA 98198; phone: (781) 238-7655; email: [email protected].
    (2) Service information identified in this AD that is not 
incorporated by reference is available at the addresses specified in 
paragraphs (n)(3) and (4) of this AD.

(n) Material Incorporated by Reference

    (1) The Director of the Federal Register approved the 
incorporation by reference (IBR) of the service information listed 
in this paragraph under 5 U.S.C. 552(a) and 1 CFR part 51.
    (2) You must use this service information as applicable to do 
the actions required by this AD, unless the AD specifies otherwise.
    (i) Pratt & Whitney Alert Service Bulletin PW4G-112-A72-362, 
Revision No. 2, dated August 2, 2023.
    (ii) [Reserved]
    (3) For service information identified in this AD, contact Pratt 
& Whitney Division, 400 Main Street, East Hartford, CT 06118; phone: 
(860) 565-0140; email: [email protected]; website: 
connect.prattwhitney.com.
    (4) You may view this service information at FAA, Airworthiness 
Products Section, Operational Safety Branch, 1200 District Avenue, 
Burlington, MA 01803. For information on the availability of this 
material at the FAA, call (817) 222-5110.
    (5) You may view this service information that is incorporated 
by reference at the National Archives and Records Administration 
(NARA). For information on the availability of this material at 
NARA, email: [email protected], or go to: www.archives.gov/federal-register/cfr/ibr-locations.html.

    Issued on September 15, 2023.
Victor Wicklund,
Deputy Director, Compliance & Airworthiness Division, Aircraft 
Certification Service.
[FR Doc. 2023-21739 Filed 10-2-23; 8:45 am]
BILLING CODE 4910-13-P


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