National Emission Standards for Hazardous Air Pollutants: Plywood and Composite Wood Products, 31856-31887 [2023-10067]
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31856
Federal Register / Vol. 88, No. 96 / Thursday, May 18, 2023 / Proposed Rules
ENVIRONMENTAL PROTECTION
AGENCY
40 CFR Part 63
[EPA–HQ–OAR–2016–0243; FRL–5185.1–
01–OAR]
RIN 2060–AV56
National Emission Standards for
Hazardous Air Pollutants: Plywood and
Composite Wood Products
Environmental Protection
Agency (EPA).
ACTION: Proposed rule.
AGENCY:
The U.S. Environmental
Protection Agency (EPA) is proposing
amendments to the National Emission
Standards for Hazardous Air Pollutants
(NESHAP) for Plywood and Composite
Wood Products (PCWP), as required by
the Clean Air Act (CAA). To ensure that
all emissions of hazardous air pollutants
(HAP) from sources in the source
category are regulated, the EPA is
proposing HAP standards for processes
currently unregulated for total HAP
(including acetaldehyde, acrolein,
formaldehyde, methanol, phenol,
propionaldehyde), non-mercury (nonHg) HAP metals, mercury (Hg),
hydrogen chloride (HCl), polycyclic
aromatic hydrocarbons (PAH), dioxin/
furan (D/F), and methylene diphenyl
diisocyanate (MDI). The standards the
EPA is proposing include emission
limitations and work practices
applicable for PCWP process units and
lumber kilns located at facilities that are
major sources of HAP emissions. This
proposal responds to the 2007 partial
remand and vacatur of portions of the
2004 PCWP NESHAP in which the EPA
previously concluded maximum
achievable control technology was
represented by no control (i.e., no
emissions reduction). This proposal also
responds to or requests comment on
issues raised in a petition for
reconsideration the EPA received
regarding the technology review and
other amendments to the PCWP
NESHAP the EPA finalized on August
13, 2020.
DATES: Comments must be received on
or before July 3, 2023. Under the
Paperwork Reduction Act (PRA),
comments on the information collection
provisions are best assured of
consideration if the Office of
Management and Budget (OMB)
receives a copy of your comments on or
before June 20, 2023.
Public hearing: If anyone contacts us
requesting a public hearing on or before
May 23, 2023, we will hold a virtual
public hearing. See SUPPLEMENTARY
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SUMMARY:
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INFORMATION for information on
requesting and registering for a public
hearing.
ADDRESSES: You may send comments,
identified by Docket ID No. EPA–HQ–
OAR–2016–0243, by any of the
following methods:
• Federal eRulemaking Portal:
https://www.regulations.gov/ (our
preferred method). Follow the online
instructions for submitting comments.
• Email: a-and-r-docket@epa.gov.
Include Docket ID No. EPA–HQ–OAR–
2016–0243 in the subject line of the
message.
• Fax: (202) 566–9744. Attention
Docket ID No. EPA–HQ–OAR–2016–
0243.
• Mail: U.S. Environmental
Protection Agency, EPA Docket Center,
Docket ID No. EPA–HQ–OAR–0216–
0243, Mail Code 28221T, 1200
Pennsylvania Avenue NW, Washington,
DC 20460.
• Hand/Courier Delivery: EPA Docket
Center, WJC West Building, Room 3334,
1301 Constitution Avenue NW,
Washington, DC 20004. The Docket
Center’s hours of operation are 8:30
a.m.–4:30 p.m., Monday–Friday (except
federal holidays).
Instructions: All submissions received
must include the Docket ID No. for this
rulemaking. Comments received may be
posted without change to https://
www.regulations.gov/, including any
personal information provided. For
detailed instructions on sending
comments and additional information
on the rulemaking process, see the
SUPPLEMENTARY INFORMATION section of
this document.
FOR FURTHER INFORMATION CONTACT: For
questions about this proposed action,
contact Ms. Katie Hanks, Sector Policies
and Programs Division (E143–03), Office
of Air Quality Planning and Standards,
U.S. Environmental Protection Agency,
Research Triangle Park, North Carolina
27711; telephone number: (919) 541–
2159; and email address: hanks.katie@
epa.gov.
SUPPLEMENTARY INFORMATION:
Participation in virtual public
hearing. To request a virtual public
hearing, contact the public hearing team
at (888) 372–8699 or by email at
SPPDpublichearing@epa.gov. If
requested, the hearing will be held via
virtual platform on June 2, 2023. The
hearing will convene at 10:00 a.m.
Eastern Time (ET) and will conclude at
4:00 p.m. ET. The EPA may close a
session 15 minutes after the last preregistered speaker has testified if there
are no additional speakers. The EPA
will announce further details at https://
www.epa.gov/stationary-sources-air-
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If a public hearing is requested, the
EPA will begin pre-registering speakers
for the hearing no later than 1 business
day after a request has been received. To
register to speak at the virtual hearing,
please use the online registration form
available at https://www.epa.gov/
stationary-sources-air-pollution/
plywood-and-composite-wood-productsmanufacture-national-emission or
contact the public hearing team at (888)
372–8699 or by email at
SPPDpublichearing@epa.gov. The last
day to pre-register to speak at the
hearing will be May 30, 2023. Prior to
the hearing, the EPA will post a general
agenda that will list pre-registered
speakers in approximate order at:
https://www.epa.gov/stationary-sourcesair-pollution/plywood-and-compositewood-products-manufacture-nationalemission.
The EPA will make every effort to
follow the schedule as closely as
possible on the day of the hearing;
however, please plan for the hearings to
run either ahead of schedule or behind
schedule.
Each commenter will have 4 minutes
to provide oral testimony. The EPA
encourages commenters to submit a
copy of their oral testimony as written
comments to the rulemaking docket.
The EPA may ask clarifying questions
during the oral presentations but will
not respond to the presentations at that
time. Written statements and supporting
information submitted during the
comment period will be considered
with the same weight as oral testimony
and supporting information presented at
the public hearing.
Please note that any updates made to
any aspect of the hearing will be posted
online at https://www.epa.gov/
stationary-sources-air-pollution/
plywood-and-composite-wood-productsmanufacture-national-emission. While
the EPA expects the hearing to go
forward as set forth above, please
monitor our website or contact the
public hearing team at (888) 372–8699
or by email at SPPDpublichearing@
epa.gov to determine if there are any
updates. The EPA does not intend to
publish a document in the Federal
Register announcing updates.
If you require the services of a
translator or special accommodation
such as audio description, please preregister for the hearing with the public
hearing team and describe your needs
by May 25, 2023. The EPA may not be
able to arrange accommodations without
advanced notice.
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Docket. The EPA has established a
docket for this rulemaking under Docket
ID No. EPA–HQ–OAR–2016–0243. All
documents in the docket are listed in
https://www.regulations.gov/. Although
listed, some information is not publicly
available, e.g., Confidential Business
Information (CBI) or other information
whose disclosure is restricted by statute.
Certain other material, such as
copyrighted material, is not placed on
the internet and will be publicly
available only in hard copy. With the
exception of such material, publicly
available docket materials are available
electronically in Regulations.gov.
Instructions. Direct your comments to
Docket ID No. EPA–HQ–OAR–2016–
0243. The EPA’s policy is that all
comments received will be included in
the public docket without change and
may be made available online at https://
www.regulations.gov/, including any
personal information provided, unless
the comment includes information
claimed to be CBI or other information
whose disclosure is restricted by statute.
Do not submit electronically to https://
www.regulations.gov/ any information
that you consider to be CBI or other
information whose disclosure is
restricted by statute. This type of
information should be submitted as
discussed below.
The EPA may publish any comment
received to its public docket.
Multimedia submissions (audio, video,
etc.) must be accompanied by a written
comment. The written comment is
considered the official comment and
should include discussion of all points
you wish to make. The EPA will
generally not consider comments or
comment contents located outside of the
primary submission (i.e., on the Web,
cloud, or other file sharing system). For
additional submission methods, the full
EPA public comment policy,
information about CBI or multimedia
submissions, and general guidance on
making effective comments, please visit
https://www.epa.gov/dockets/
commenting-epa-dockets.
The https://www.regulations.gov/
website allows you to submit your
comment anonymously, which means
the EPA will not know your identity or
contact information unless you provide
it in the body of your comment. If you
send an email comment directly to the
EPA without going through https://
www.regulations.gov/, your email
address will be automatically captured
and included as part of the comment
that is placed in the public docket and
made available on the internet. If you
submit an electronic comment, the EPA
recommends that you include your
name and other contact information in
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the body of your comment and with any
digital storage media you submit. If the
EPA cannot read your comment due to
technical difficulties and cannot contact
you for clarification, the EPA may not
be able to consider your comment.
Electronic files should not include
special characters or any form of
encryption and be free of any defects or
viruses. For additional information
about the EPA’s public docket, visit the
EPA Docket Center homepage at https://
www.epa.gov/dockets.
Submitting CBI. Do not submit
information containing CBI to the EPA
through https://www.regulations.gov/.
Clearly mark the part or all of the
information that you claim to be CBI.
For CBI information on any digital
storage media that you mail to the EPA,
note the docket ID, mark the outside of
the digital storage media as CBI, and
identify electronically within the digital
storage media the specific information
that is claimed as CBI. In addition to
one complete version of the comments
that includes information claimed as
CBI, you must submit a copy of the
comments that does not contain the
information claimed as CBI directly to
the public docket through the
procedures outlined in Instructions
above. If you submit any digital storage
media that does not contain CBI, mark
the outside of the digital storage media
clearly that it does not contain CBI and
note the docket ID. Information not
marked as CBI will be included in the
public docket and the EPA’s electronic
public docket without prior notice.
Information marked as CBI will not be
disclosed except in accordance with
procedures set forth in 40 Code of
Federal Regulations (CFR) part 2.
Our preferred method to receive CBI
is for it to be transmitted electronically
using email attachments, File Transfer
Protocol (FTP), or other online file
sharing services (e.g., Dropbox,
OneDrive, Google Drive). Electronic
submissions must be transmitted
directly to the Office of Air Quality
Planning and Standards (OAQPS) CBI
Office at the email address oaqpscbi@
epa.gov, and as described above, should
include clear CBI markings and note the
docket ID. If assistance is needed with
submitting large electronic files that
exceed the file size limit for email
attachments, and if you do not have
your own file sharing service, please
email oaqpscbi@epa.gov to request a file
transfer link. If sending CBI information
through the postal service, please send
it to the following address: OAQPS
Document Control Officer (C404–02),
OAQPS, U.S. Environmental Protection
Agency, Research Triangle Park, North
Carolina 27711, Attention Docket ID No.
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EPA–HQ–OAR–2016–0243. The mailed
CBI material should be double wrapped
and clearly marked. Any CBI markings
should not show through the outer
envelope.
Preamble acronyms and
abbreviations. Throughout this
document the use of ‘‘we,’’ ‘‘us,’’ or
‘‘our’’ is intended to refer to the EPA.
We use multiple acronyms and terms in
this preamble.
While this list may not be exhaustive,
to ease the reading of this preamble and
for reference purposes, the EPA defines
the following terms and acronyms here:
ACI activated carbon injection
APCD air pollution control device
BACT best available control technology
BDL below detection level
BF board feet
BTF beyond-the-floor
CAA Clean Air Act
CBI Confidential Business Information
CDK continuous dry kiln
CEMS continuous emission monitoring
system
CFR Code of Federal Regulations
Cl2 chlorine
CO2e carbon dioxide equivalent
D/F dioxin/furan (i.e., polychlorinated
dibenzo-p-dioxins and polychlorinated
dibenzofurans)
DLL Detection Level Limited
dscm dry standard cubic meter
EJ environmental justice
EPA Environmental Protection Agency
ERT Electronic Reporting Tool
FR Federal Register
gr/dscf grains per dry standard cubic foot
HAP hazardous air pollutant(s)
HCl hydrogen chloride
HF hydrogen fluoride
Hg mercury
ICR information collection request
kPa kilopascals
lb/MSF 3⁄4″ pounds of pollutant per
thousand square feet of 3⁄4-inch thick board
lb/MSF 3⁄8″ pounds of pollutant per
thousand square feet of 3⁄8-inch thick board
lb/ODT pounds of pollutant per oven-dried
ton of wood
LVL laminated veneer lumber
MACT maximum achievable control
technology
MBF thousand board feet
MDF medium density fiberboard
MDI methylene diphenyl diisocyanate
MDL method detection limit
mg/dscm milligrams of pollutant per dry
standard cubic meter of air
NAICS North American Industry
Classification System
NESHAP national emission standards for
hazardous air pollutants
NIST National Institute of Standards and
Technology
Non-Hg non-mercury
NRDC Natural Resources Defense Council
NSPS new source performance standards
NTTAA National Technology Transfer and
Advancement Act
O&M operation and maintenance
OAQPS Office of Air Quality Planning and
Standards
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OMB Office of Management and Budget
OSB oriented strandboard
PAH polycyclic aromatic hydrocarbons
PBCO production-based compliance option
PCWP plywood and composite wood
products
PDF portable document format
PM particulate matter
PRA Paperwork Reduction Act
psia pounds per square inch absolute
RCO regenerative catalytic oxidizer
RDL representative detection limit
RFA Regulatory Flexibility Act
RMH resinated material handling
RTO regenerative thermal oxidizer
RTR residual risk and technology review
SBA Small Business Administration
SSM startup, shutdown, and malfunction
TEQ toxic equivalency
THC total hydrocarbon
tpy tons per year
ug/dscm micrograms of pollutant per dry
standard cubic meter
UL upper limit
UMRA Unfunded Mandates Reform Act
UPL upper prediction limit
VCS voluntary consensus standards
WESP wet electrostatic precipitator
VII. Submitting Data Corrections
VIII. Statutory and Executive Order Reviews
A. Executive Order 12866: Regulatory
Planning and Review and Executive
Order 13563: Improving Regulation and
Regulatory Review
B. Paperwork Reduction Act (PRA)
C. Regulatory Flexibility Act (RFA)
D. Unfunded Mandates Reform Act
(UMRA)
E. Executive Order 13132: Federalism
F. Executive Order 13175: Consultation
and Coordination With Indian Tribal
Governments
G. Executive Order 13045: Protection of
Children From Environmental Health
Risks and Safety Risks
H. Executive Order 13211: Actions
Concerning Regulations That
Significantly Affect Energy Supply,
Distribution, or Use
I. National Technology Transfer and
Advancement Act (NTTAA) and 1 CFR
part 51
J. Executive Order 12898: Federal Actions
To Address Environmental Justice in
Minority Populations and Low-Income
Populations
Organization of this document. The
information in this preamble is
organized as follows:
I. General Information
I. General Information
A. Does this action apply to me?
B. Where can I get a copy of this document
and other related information?
II. Background
A. What is the statutory authority for this
action?
B. What is this source category and how
does the current NESHAP regulate its
HAP emissions?
C. What data collection activities were
conducted to support this action?
III. Analytical Procedures and Decision
Making
IV. Analytical Results and Proposed
Decisions
A. What MACT standards are we proposing
for direct-fired PCWP dryers?
B. What MACT standards are we proposing
for lumber kilns?
C. What MACT standards are we proposing
for process units with organic HAP
emissions?
D. What MACT standards are we proposing
for process units with MDI emissions?
E. What performance testing, monitoring,
and recordkeeping and reporting are we
proposing?
F. What other actions are we proposing,
and what is the rationale for those
actions?
G. What compliance dates are we
proposing, and what is the rationale for
the proposed compliance dates?
V. Summary of Cost, Environmental, and
Economic Impacts
A. What are the affected sources?
B. What are the air quality impacts?
C. What are the cost impacts?
D. What are the economic impacts?
E. What are the benefits?
F. What analysis of environmental justice
did we conduct?
VI. Request for Comments
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A. Does this action apply to me?
The source category that is the subject
of this proposal is Plywood and
Composite Wood Products regulated
under 40 CFR part 63, subpart DDDD.
The 2022 North American Industry
Classification System (NAICS) codes for
the Plywood and Composite Wood
Products industry are 321113, 321211,
321212, 321215, 321219, and 321999.
This list of categories and NAICS codes
is not intended to be exhaustive but
rather provides a guide for readers
regarding the entities that this proposed
action is likely to affect. The proposed
standards, once promulgated, will be
directly applicable to the affected
sources. Federal, state, local, and tribal
government entities would not be
affected by this proposed action. As
defined in the Initial List of Categories
of Sources Under Section 112(c)(1) of
the Clean Air Act Amendments of 1990
(see 57 FR 31576, July 16, 1992) and
Documentation for Developing the
Initial Source Category List, Final
Report (see EPA–450/3–91–030, July
1992), the Plywood and Particleboard
source category is any facility engaged
in the manufacturing of plywood and/or
particle boards. This category includes,
but is not limited to, manufacturing of
chip waferboard, strandboard,
waferboard, hardboard/cellulosic fiber
board, oriented strandboard (OSB),
hardboard plywood, medium density
fiberboard (MDF), particleboard,
softwood plywood, or other processes
using wood and binder systems. The
name of the source category was
changed to Plywood and Composite
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Wood Products (PCWP) on November
18, 1999 (64 FR 63025), to more
accurately reflect the types of
manufacturing facilities covered by the
source category. In addition, when the
EPA proposed the PCWP rule on
January 9, 2003 (68 FR 1276), the scope
of the source category was broadened to
include lumber kilns located at standalone kiln-dried lumber manufacturing
facilities or at any other type of facility.
B. Where can I get a copy of this
document and other related
information?
In addition to being available in the
docket, an electronic copy of this action
is available on the internet. Following
signature by the EPA Administrator, the
EPA will post a copy of this proposed
action at https://www.epa.gov/plywoodand-composite-wood-productsmanufacture-national-emission.
Following publication in the Federal
Register, the EPA will post the Federal
Register version of the proposal and key
technical documents at this same
website.
A redline/strikeout version of the rule
showing the edits that would be
necessary to incorporate the changes
proposed in this action to 40 CFR part
63, subpart DDDD, is presented in the
memorandum titled Proposed
Regulation Edits for 40 CFR part 63
Subpart DDDD National Emission
Standards for Hazardous Air Pollutants:
Plywood and Composite Wood Products,
available in the docket for this action
(Docket ID No. EPA–HQ–OAR–2016–
0243).
II. Background
A. What is the statutory authority for
this action?
The EPA originally promulgated the
PCWP NESHAP (40 CFR part 63,
subpart DDDD) on July 30, 2004. On
August 13, 2020, the EPA took final
action on the risk and technology
review required by Clean Air Act (CAA)
sections 112(d)(6) and (f)(2) for the
PCWP residual risk and technology
review (2020 RTR). The EPA is
proposing in this action to amend the
NESHAP to ensure that all emissions of
HAP from sources in the source category
are regulated.
In setting standards for major source
categories under CAA section 112(d),
the EPA has the obligation to address all
HAP listed under CAA section 112(b)
emitted by the source category. In the
Louisiana Environmental Action
Network v. EPA (LEAN) decision issued
on April 21, 2020, the U.S. Court of
Appeals for the District of Columbia
Circuit (D.C. Circuit) held that the EPA
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has an obligation to address unregulated
emissions from a major source category
when the Agency conducts the 8-year
technology review of a maximum
achievable control technology (MACT)
standard that previously left such HAP
emissions unregulated.
In 2007, the D.C. Circuit remanded
and vacated portions of the 2004
NESHAP promulgated by the EPA to
establish MACT standards for the PCWP
source category. NRDC v. EPA, 489 F.3d
1364 (D.C. Cir. 2007). In the 2004
NESHAP, the EPA had concluded that
the MACT standards for several process
units were represented by no emission
reduction (or ‘‘no control’’ emission
floors). The ‘‘no control’’ MACT
conclusions were rejected because, as
the court clarified in a related decision,
the EPA must establish emission
standards for listed HAP. 489 F.3d 1364,
1371, citing Sierra Club v. EPA, 479
F.3d 875 (D.C. Cir. 2007). The EPA
acknowledged in the preamble to the
proposed RTR (at 84 FR 47077–47078,
September 6, 2019) that there are
unregulated sources with ‘‘no control’’
MACT determinations in the PCWP
source category, and we stated our plans
to address those units in a separate
action subsequent to the RTR.
This proposed rule responds to the
partial remand and vacatur of the 2004
NESHAP, and to the petition for
reconsideration of the 2020 technology
review, and addresses currently
unregulated emissions of HAP from
process units in the PCWP source
category, including lumber kilns. Six
HAP compounds (acetaldehyde,
acrolein, formaldehyde, methanol,
phenol, propionaldehyde), defined as
‘‘total HAP’’ in the PCWP NESHAP,
represent over 96 percent of the HAP
emitted from the PCWP source category.
In addition to total HAP, emissions
estimates collected for the 2020 RTR
indicated that unregulated HAP are
present in the PCWP source category as
a result of combustion in direct-fired
dryers, including: non-mercury (nonHg) HAP metals, mercury (Hg),
hydrogen chloride (HCl), polycyclic
aromatic hydrocarbons (PAH), dioxin/
furan (D/F). There are also emissions of
methylene diphenyl diisocyanate (MDI)
from processes that use MDI resins and
coatings. The EPA is proposing
amendments establishing standards that
reflect MACT for these pollutants
emitted by process units that are part of
the PCWP source category, pursuant to
CAA sections 112(d)(2) and (3) and,
where appropriate, CAA section 112(h).
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B. What is this source category and how
does the current NESHAP regulate its
HAP emissions?
The PCWP industry consists of
facilities engaged in the production of
PCWP or kiln-dried lumber. Plywood
and composite wood products are
manufactured by bonding wood
material (fibers, particles, strands, etc.)
or agricultural fiber, generally with resin
under heat and pressure, to form a
structural panel or engineered wood
product. Plywood and composite wood
products manufacturing facilities also
include facilities that manufacture dry
veneer and lumber kilns located at any
facility. Plywood and composite wood
products include (but are not limited to)
plywood, veneer, particleboard, OSB,
hardboard, fiberboard, MDF, laminated
strand lumber, laminated veneer lumber
(LVL), wood I-joists, kiln-dried lumber,
and glue-laminated beams. There are
currently 223 major source facilities that
are subject to the PCWP NESHAP,
including 99 facilities manufacturing
PCWP and 124 facilities producing kilndried lumber. A major source of HAP is
a plant site that emits or has the
potential to emit any single HAP at a
rate of 9.07 megagrams (10 tons) or
more, or any combination of HAP at a
rate of 22.68 megagrams (25 tons) or
more per year from all emission sources
at the plant site.
The affected source under the PCWP
NESHAP is the collection of dryers,
refiners, blenders, formers, presses,
board coolers, and other process units
associated with the manufacturing of
PCWP. The affected source includes, but
is not limited to, green end operations,
refining, drying operations (including
any combustion unit exhaust stream
routinely used to direct fire process
unit(s)), resin preparation, blending and
forming operations, pressing and board
cooling operations, and miscellaneous
finishing operations (such as sanding,
sawing, patching, edge sealing, and
other finishing operations not subject to
other NESHAP). The affected source
also includes onsite storage and
preparation of raw materials used in the
manufacture of PCWP, such as resins;
onsite wastewater treatment operations
specifically associated with PCWP
manufacturing; and miscellaneous
coating operations. The affected source
includes lumber kilns at PCWP
manufacturing facilities and at any other
kind of facility.
The NESHAP contains several
compliance options for process units
subject to the standards: (1) installation
and use of emissions control systems
with an efficiency of at least 90 percent;
(2) production-based limits that restrict
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HAP emissions per unit of product
produced; and (3) emissions averaging
that allows control of emissions from a
group of sources collectively (at existing
affected sources). These compliance
options apply for the following process
units: fiberboard mat dryer heated zones
(at new affected sources); green rotary
dryers; hardboard ovens; press
predryers (at new affected sources);
pressurized refiners; primary tube
dryers; secondary tube dryers;
reconstituted wood product board
coolers (at new affected sources);
reconstituted wood product presses;
softwood veneer dryer heated zones;
rotary strand dryers; and conveyor
strand dryers (zone one at existing
affected sources, and zones one and two
at new affected sources). In addition, the
PCWP NESHAP includes work practice
standards for dry rotary dryers,
hardwood veneer dryers, softwood
veneer dryers, veneer redryers, and
group 1 miscellaneous coating
operations (defined in 40 CFR 63.2292).
The 2020 residual risk review found
that the risk associated with air
emissions from the PCWP
manufacturing industry (including
lumber kilns) are acceptable and that
the current PCWP NESHAP provides an
ample margin of safety to protect public
health. In the 2020 technology review,
the EPA concluded that there were no
developments in practices, processes, or
control technologies that would warrant
revisions to the standards promulgated
in 2004. In addition to conclusions with
respect to the RTR, the 2020 action
contained amendments to remove
exemptions from the standards during
periods of startup, shutdown, and
malfunction (SSM). The 2020
amendments added work practices so
there would be standards in place of the
former startup and shutdown
exemptions for 3 specific events that
occur during PCWP production: safetyrelated shutdowns, pressurized refiner
startup/shutdown, and softwood veneer
dryer gas-burner relights. Lastly, the
2020 amendments included provisions
requiring electronic reporting and repeat
emissions testing. However, the 2020
technology review did not address the
unregulated HAP emissions from PCWP
facilities that the EPA is now addressing
in response to the 2007 remand of the
2004 NESHAP.
C. What data collection activities were
conducted to support this action?
On October 5, 2017, the EPA issued
an Information Collection Request (ICR)
to gather information from PCWP
manufacturers to support conducting
the PCWP NESHAP RTR. The ICR
gathered detailed process data, emission
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release point characteristics, and HAP
emissions data for PCWP process units
located at major sources. The response
rate for the 2017 ICR was over 99
percent. Following completion of the
2020 RTR, the EPA continued to track
facility changes in the PCWP industry to
stay abreast of the population of
facilities subject to the PCWP NESHAP.
Using information from the 2017 ICR
with more recent updates, as needed,
the EPA assessed emissions test data
needs to establish standards for
unregulated HAPs. On February 28,
2022, the EPA requested emissions
testing and other information in a CAA
section 114 survey of 20 PCWP facilities
operated by 9 companies. The purpose
of the 2022 survey was to gather
additional data to use along with the
2017 ICR data to establish emission
standards for unregulated HAP. The
EPA used information from both the
2017 ICR and 2022 survey to develop
the standards proposed in this action.
The data collected and used in this
action are provided in the docket along
with documentation of the analyses
conducted.
III. Analytical Procedures and Decision
Making
The MACT standards proposed in this
action were developed pursuant to CAA
section 112(d)(2) and (3) or, when
appropriate, CAA section 112(h). When
developing MACT standards, the
‘‘MACT floor’’ for existing sources is
calculated based on the average
performance of the best performing
units in each category or subcategory
and on a consideration of the variability
of HAP emissions from these units. The
MACT floor for new sources is based on
the emissions levels that are achieved
by the best performing similar source,
with a similar consideration of
variability. For existing sources, the
MACT floor is based on the average
emission limitation achieved by the best
performing 12 percent of sources (for
which the EPA has emissions
information) for source categories or
subcategories with 30 or more sources,
or the average emission limitation
achieved by the best performing 5
sources (for which the EPA has or could
reasonably obtain emissions
information) for categories or
subcategories with fewer than 30
sources. To account for variability in
PCWP manufacturing operations and
resulting emissions, we calculated the
MACT floors using the 99 percent
Upper Prediction Limit (UPL) using
available stack test data.1 We note that
1 For more information regarding the general use
of the UPL and why it is appropriate for calculating
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the MACT floors for certain existing and
new units are based on limited data
sets.2
The UPL approach addresses
variability of emissions data from the
best performing source or sources in
setting MACT standards. The UPL also
accounts for uncertainty associated with
emission values in a dataset, which can
be influenced by components such as
the number of samples available for
developing MACT standards and the
number of samples that will be collected
to assess compliance with the emission
limit. The UPL approach has been used
in many environmental science
applications. As explained in more
detail in the UPL Memo,3 the EPA uses
the UPL approach to reasonably
estimate the emissions performance of
the best performing source or sources to
establish MACT floor standards.
Once the UPL is calculated for a
pollutant, the representative detection
limit (RDL) for the pollutant
measurement method is considered, if
necessary. The RDL is representative of
the laboratory instrument sensitivity
and lowest industry-standard method
detection limits (MDL) achieved when
analyzing air pollutant samples.
Consideration of the RDL is necessary
when pollutants are measured near or
below the detection limit of the analysis
method, which was the case for some
HAP measured in the 2022 survey. The
EPA compares a value of 3 times the
RDL (3xRDL) 4 of the test method to UPL
values to ensure that the calculated
MACT floors account for measurement
variability. If the 3xRDL value exceeds
the MACT floor UPL, the 3xRDL value
is substituted as the MACT floor
emission limit to ensure that the
standard is set no lower than the
MACT floors, see Use of Upper Prediction Limit for
Calculating MACT Floors (UPL Memo), in the
docket for this action.
2 See the memorandum, Approach for Applying
the Upper Prediction Limit to Limited Datasets, in
the docket for this action.
3 See Use of Upper Prediction Limit for
Calculating MACT Floors (UPL Memo), in the
docket for this action.
4 The factor of 3 used in the 3xRDL calculation
is based on a scientifically accepted definition of
level of quantitation—simply stated, the level
where a test method performs with acceptable
precision. The level of quantitation has been
defined as 10 times the standard deviation of 7
replicate analyses of a sample at a concentration
level close to the MDL units of the emission
standard. That level is then compared to the MACT
floor value to ensure that the resulting emission
limit is in a range that can be measured with
reasonable precision. In other words, if the 3xRDL
value were less than the calculated floor (e.g.,
calculated from the UPL), we would conclude that
measurement variability has been adequately
addressed; if it were greater than the calculated
floor, we would adjust the emissions limit to
comport with the 3xRDL value to address
measurement variability.
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minimum level at which emissions can
reliably be measured. For the cases
where we had low detection data, we
reviewed the memorandum, Data and
procedure for handling below detection
level data in analyzing various pollutant
emissions databases for MACT and RTR
emissions limits, which describes the
procedure for handling below detection
level (BDL) data and developing RDL
data when setting MACT emission
limits.5
In addition, under CAA section
112(d)(2), the EPA must examine more
stringent ‘‘beyond-the-floor’’ regulatory
options to determine MACT. Unlike the
floor minimum stringency requirements,
the EPA must consider various impacts
of the more stringent regulatory options
in determining whether MACT
standards are to reflect beyond-the-floor
requirements. These impacts include
the cost of achieving additional
emissions reduction beyond that
achieved by the MACT floor, any nonair quality health and environmental
impacts that would result from
imposing controls beyond the floor, and
energy requirements of such beyond
floor measures. If the EPA concludes
that the more stringent regulatory
options have unreasonable impacts, the
EPA selects the MACT floor as MACT.
However, if the EPA concludes that
impacts associated with beyond-thefloor levels of control are reasonable in
light of additional HAP emissions
reductions achieved, the EPA selects
those levels as MACT.
For some process types, it is not
feasible to prescribe or enforce a
numerical emission standard using the
MACT floor and MACT determination
approach described in CAA sections
112(d)(2) and (3). According to CAA
section 112(h)(1), MACT standards may
take the form of design, equipment,
work practice, or operational standards
if it is not feasible in the judgment of the
Administrator to prescribe or enforce an
emission standard. To support a
determination that it is not feasible to
prescribe or enforce an emission
standard, CAA sections 112(h)(2)(A) and
(B) require the EPA to determine that
either: (A) a HAP or pollutants cannot
be emitted through a conveyance
designed and constructed to emit or
capture such pollutant, or that any
requirement for, or use of, such a
conveyance would be inconsistent with
any federal, state or local law, or (B) the
application of measurement
methodology to a particular class of
5 Westlin/Merrill 2011. Data and procedure for
handling below detection level data in analyzing
various pollutant emissions databases for MACT
and RTR emissions limits. December 13, 2011, in
the docket for this action.
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sources is not practicable due to
technological and economic limitations.
IV. Analytical Results and Proposed
Decisions
Section IV.A of this preamble
discusses the standards the EPA is
proposing for combustion-related HAP
emissions (non-Hg metals, Hg, HCl,
PAH, and D/F) from direct-fired PCWP
dryers, including rotary strand dryers,
green rotary dryers, dry rotary dryers,
tube dryers, and softwood veneer
dryers. Section IV.B discusses the
standards we are proposing for all HAP
from lumber kilns. Section IV.C
discusses the total HAP standards we
are proposing for various process units
other than lumber kilns that also had
‘‘no control’’ MACT determinations in
the 2004 NESHAP that were remanded
and vacated. Section IV.D discusses the
standards we are proposing for process
units with MDI emissions, including
reconstituted wood products presses,
blow-line blend tube dryers, and
miscellaneous coating operations.
A. What MACT standards are we
proposing for direct-fired PCWP dryers?
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1. Overview
Direct-fired dryer types. Direct-fired
dryers are heated by the passing of
combustion exhaust through the dryer
such that the wood material being dried
is contacted by the combustion exhaust.
Direct-fired dryers emit combustionrelated HAP because emissions from
fuel burning pass through the dryer and
the dryer’s air pollution control system.
There are different designs of PCWP
dryers defined in 40 CFR 63.2292 of the
PCWP NESHAP, including the
following types of direct-fired dryers:
rotary strand dryers, green rotary dryers,
dry rotary dryers, tube dryers, softwood
veneer dryers (heated zones), fiberboard
mat dryers (heated zones), and
hardboard ovens. Most PCWP directfired dryers are fired with wood
residuals or natural gas (or some
combination of the 2 fuels). Wood
residual fuels include bark, resin-free
residuals, residuals containing resin
(e.g., PCWP sander dust and trimmings)
and mixtures of these wood fuels. Far
less commonly for PCWP dryers, woodderived syngas, propane, or fuel oil may
be used.
In addition to the differences in fuel
(e.g., wood residuals and natural gas)
there are differences in drying system
configurations. For example, direct-fired
PCWP dryers can be designed with an
individual natural gas or wood-fired
suspension burner dedicated to a single
dryer. Other configurations include a
combustion unit providing heat to
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multiple dryers. At some facilities,
multiple combustion units are used to
direct-fire one or more dryers. Based on
a review of the design differences, 2
subcategories for setting MACT
standards are being proposed for directfired PCWP dryers: (1) wood and other
fuel-fired dryers; and (2) natural gas
fuel-fired dryers. We are proposing
these subcategories of PCWP dryers
because combustion units firing wood
residuals have different design and
combustion-related HAP emissions
profiles from those firing natural gas (or
propane). Based on emission estimates
collected with the 2017 ICR, emissions
of non-Hg HAP metals, Hg, inorganic
gaseous HAPs (HCl, hydrogen fluoride
(HF), and chlorine (Cl2)), D/F, and PAH
in the PCWP source category are
predominantly associated with wood
residual combustion in direct woodfired dryers. Subcategorization by fuel
type is consistent with other NESHAPs,
including the major source boiler
NESHAP at 40 CFR part 63, subpart
DDDDD (the Boiler MACT), where EPA
subcategorized based on the primary
fuel combusted in the process and the
resulting differences in HAP emissions.6
We are proposing to add the following
definitions to the PCWP NESHAP to
support subcategorization of direct-fired
PCWP dryers:
PCWP dryer means each dry rotary
dryer, green rotary dryer, tube dryer,
rotary strand dryer, hardboard oven, or
press predryer; or the heated zones from
a softwood or hardwood veneer dryer,
conveyor strand dryer, or fiberboard mat
dryer.
Direct wood-fired PCWP dryer means
a direct-fired PCWP dryer in which 10
percent or more of the direct-fired
annual heat input results from
combustion of wood-derived fuel such
as bark, wood residuals, or woodderived syngas or any other fuel except
for natural gas (or propane).
Direct natural gas-fired PCWP dryer
means a direct-fired PCWP dryer
(including each dry rotary dryer, green
rotary dryer, tube dryer, rotary strand
dryer, hardboard oven, press predryer or
heated zones from a softwood or
hardwood veneer dryer, conveyor strand
dryer, or fiberboard mat dryer) in which
greater than 90 percent of the directfired annual heat input results from
natural gas (or propane) combustion.
In addition, we are proposing the
same definition of natural gas that is
used in the Boiler MACT. Wood
residuals are typically an onsite
industrial byproduct instead of a
purchased fuel. Further
subcategorization based on the specific
6 75
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type of wood fuel used is not
recommended because it is common for
wood-residual mixtures to be used.
Wood-derived syngas is considered part
of the wood and other fuel subcategory
although it is not currently used to
direct-fire PCWP dryers (other than
lumber kilns, which are discussed in
section IV.B of this preamble). All other
fuel types (fuel oil, etc.) are uncommon
in PCWP direct-fired dryers but were
included with the ‘‘wood and other
fuel’’ subcategory to ensure that all fuels
are covered under the standards in the
absence of emissions data specific to
other fuels. We are not proposing
further subcategorization based on
combustion unit design because of the
large number of combustion unit and
dryer combinations that exist, because
there would be few units in each
subcategory for which separate
standards at both existing and new
sources would need to be developed.
Format of emission limits (units of
measure). Each emission limit is
proposed in 2 formats: (1)
concentration; and (2) mass per
production. Concentration units include
grains per dry standard cubic foot (gr/
dscf) for PM and milligrams per dry
standard cubic meter (mg/dscm) for
non-PM pollutants. The concentration
units of measure are neutral to the type
of process and are relevant regardless of
whether processes of multiple types are
co-controlled with PCWP dryers. Mass
per production units are pounds per
thousand square feet (lb/MSF) for
softwood veneer dryers and pounds per
oven dried ton (lb/ODT) for all other
dryer types. Mass per time (e.g., pounds
per hour) was not considered as an
emission limit format because of the
need to normalize emissions for the
different process throughputs across
facilities in the industry. Mass per
production units such as lb/ODT or lb/
MSF standardize mass emission rates,
so they are applicable to dryers across
multiple facilities and reflect MACT
across a range of production rates. These
units of measure are commonly used for
PCWP emission factors.
Emission limits were developed in 2
formats to provide compliance options
based on what is achieved by the best
performing systems. The 2 formats
proposed provide flexibility for the
various process configurations subject to
the limits and are also helpful because
some dryers may not be readily
equipped for oven-dried production rate
measurements at the dryer.
Ranking dryer systems by
performance level. Direct-fired PCWP
dryers have numerous drying system
configurations. The overall drying
system includes the interconnected
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combustion unit(s), dryer(s), and air
pollution control devices (APCDs).
Within any drying system there can be
1 or more combustion units, 1 or more
dryers, and 1 or more APCDs of
different types in series or parallel.
Given the different combinations of
dryers and APCDs, we evaluated each
set of interconnected combustion units,
dryers, and APCDs venting to the same
emission point(s) as a single drying
system for purposes of evaluating and
ranking performance level. For example,
5 dryers venting to one HAP APCD are
part of 1 drying system with the HAP
emission limitation achieved
determined at the outlet of the HAP
APCD. By ranking each system, the
outlet emission level for the system is
considered in the MACT ranking 1 time
for the entire system, not 5 times for
each dryer in the system. The systems
approach was used to ensure that the
various equipment combinations from
the best performing facilities are
accounted for in establishing the MACT
limits.
To determine the performance level of
a dryer system, we took the average of
all available lb/production test runs at
the APCD outlet. For dryer system
control configurations with multiple
APCD outlets, we summed the lb/
production numbers from each outlet
stack to arrive at the total emissions
performance level for the dryer system.
Once the lb/production performance
level for each dryer system was
determined, the dryer systems were
ranked to identify the best performing
systems (i.e., those with the lowest
emissions).
There are fewer than 30 of each type
of wood-fired dryer system. When there
are fewer than 30 sources, the MACT
floor for existing sources is the average
emission limitation achieved by the best
performing 5 sources (for which the
Administrator has or could reasonably
obtain emissions information), and the
MACT floor for new sources is the
emission control achieved in practice by
the best controlled similar source. When
evaluating MACT floors for the PCWP
dryers, if we had performance data for
more than 5 dryer systems, we used the
5 systems with the lowest lb/production
performance levels for calculating the
existing source MACT floor. We used
the single best performing system with
the lowest lb/production performance
level to calculate the new source MACT
floor. The MACT floors in terms of
emissions concentration were based on
the same dryer system rankings.
2. PM and Non-Hg Metals
The EPA is proposing filterable
particulate matter (PM) standards as a
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surrogate for non-Hg HAP metals from
wood-fired PCWP dryers. Filterable PM
is commonly used as a surrogate for
HAP metals in particulate form
including antimony, arsenic, beryllium,
cadmium, chromium, cobalt, lead,
manganese, nickel, and selenium. Air
pollution control devices that reduce
PM also reduce non-Hg HAP metals in
particulate form. Emissions testing for
speciated HAP metals and PM from
wood-fired PCWP dryers was conducted
using EPA Method 29 as part of the
2022 CAA section 114 survey. The
speciated HAP metals were found to be
present in the wood-fired PCWP dryer
exhaust at levels above the detection
limit. The 2022 test data, along with PM
data from prior test reports collected by
EPA in the 2017 and 2022 PCWP CAA
section 114 surveys, were used to
develop the MACT floors discussed in
this section of the preamble.
Rotary strand dryers. There are 27
direct wood-fired rotary strand dryer
systems in the U.S. including 1 dryer
system at a synthetic area source.
Emissions data for PM are available for
13 direct wood-fired rotary strand dryer
systems. Because there are fewer than
30 direct wood-fired rotary strand dryer
systems, the UPL MACT floor
calculations for existing sources were
based on the 5 best performing systems.
The UPL MACT floor calculation for
new sources was based on the best
performing system. After comparing the
UPL calculations to the corresponding
3xRDL limits, the PM MACT floor for
existing sources, based on the UPL, is
9.9E–02 lb/ODT or 3.6E–03 gr/dscf and
the PM MACT floor for new sources,
based on 3xRDL, is 2.8E–02 lb/ODT or
7.0E–04 gr/dscf. The 3xRDL value was
substituted for the lb/ODT UPL in the
new source MACT floor to ensure that
the standards are established at the
minimum level at which emissions can
be measured reliably.
Most of the direct wood-fired rotary
strand dryer systems at major sources in
the U.S. already operate with PM and
HAP control technology (e.g., wet
electrostatic precipitator followed by a
regenerative thermal oxidizer, WESP/
RTO). The use of WESPs for PM control
upstream of HAP controls on PCWP
rotary strand dryers is prevalent because
of the high moisture exhaust stream and
nature of the particulate originating
from dryers (e.g., sticky, flammable).
Other PM controls such as baghouses
are not well-suited for controlling PM
from these sources. No options more
stringent than the MACT floor for
existing or new sources were identified.
Some existing sources are expected to
need to upgrade their WESP to meet the
existing source MACT floor. One rotary
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strand dryer system with an ESP but no
additional HAP control device was
assumed to need to install a WESP to
meet the PM MACT floor and an RTO
to achieve the PAH MACT floor
(discussed under rotary strand dryers in
section IV.A.5 of this preamble). An
estimated 0.32 tpy of non-Hg HAP
metals would be reduced from existing
sources.
Two new OSB facilities with direct
wood-fired rotary stand dryer systems
are projected to be constructed within
the next 5 years. The PM MACT floor
for new rotary strand dryer systems is
achievable with a very well-performing
WESP/RTO system. An estimated 0.073
tpy non-Hg HAP metals would be
reduced from new sources.
Green rotary dryers. There are 7 direct
wood-fired green rotary dryer systems in
the PCWP source category. Emissions
data for PM are available for 5 direct
wood-fired green rotary dryer systems.
Because there are fewer than 30 direct
wood-fired green rotary dryer systems,
the UPL MACT floor calculations for
existing sources were based on all 5
systems. The UPL MACT floor
calculation for new sources was based
on the best performing system. The PM
MACT floor for existing direct woodfired green rotary dryer systems is 2.2E–
01 lb/ODT or 1.2E–02 gr/dscf and the
PM MACT floor for new sources is
2.5E–02 lb/ODT or 1.2E–03 gr/dscf. The
wood-fired green rotary dryer systems in
the PCWP source category already
operate with PM and HAP control
technology (e.g., WESP/RTO or
equivalent). No options more stringent
than the MACT floor for existing or new
sources were identified. Zero HAP
reduction is estimated because all
existing and new direct wood-fired
green rotary dryers are expected to meet
their floors with baseline control.
Dry rotary dryers. There are 9 direct
wood-fired dry rotary dryer systems in
the PCWP source category. Emissions
data for PM are available for 7 dry rotary
dryer systems. Because there are fewer
than 30 direct wood-fired dry rotary
dryer systems, the UPL MACT floor
calculations for existing sources were
based on the 5 best performing systems.
The UPL MACT floor calculation for
new sources was based on the best
performing system. The PM MACT floor
for existing direct wood-fired dry rotary
dryer systems is 5.8E–01 lb/ODT or
3.4E–02 gr/dscf and the PM MACT floor
for new sources is 2.9E–01 lb/ODT or
2.2E–02 gr/dscf. The MACT floor is
based on the current level of PM control
(i.e., mechanical collection) in use for
existing wood-fired dry rotary dryer
systems. All of the existing wood-fired
dry rotary dryer systems are expected to
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meet the PM MACT floor. Therefore, the
HAP reduction for the existing PM
MACT floor is zero. No new direct
wood-fired dry rotary dryers are
projected in the next 5 years.
We considered a beyond-the-floor
option to achieve further PM reduction
from existing or new direct wood-fired
dry rotary dryers through the use of a
WESP. A WESP could be used alone or
as part of a WESP/RTO system (as
discussed in section IV.A.5 of this
preamble as a beyond-the-floor measure
for PAH emissions) to enable the dry
rotary dryers to meet the same PM limits
as required for green rotary dryers. In
considering this beyond-the-floor
option, we also considered costs, nonair quality health and environmental
impacts, and energy requirements of
potentially imposing it as a MACT
requirement. Nationwide costs of the
beyond-the-floor option for existing
direct wood-fired dry rotary dryers are
estimated to be a one-time capital cost
of $42 million, and annual costs of $10
million per year to install and operate
a WESP. Nationwide emission
reductions are estimated to be 56 tpy of
PM and 0.17 tpy of non-Hg HAP metals,
for a cost effectiveness of $181,000 per
ton of PM reduced and $61 million/ton
of non-Hg HAP metals reduced.
Nationwide use of a WESP to control
wood-fired dry rotary dryer non-Hg
metals would consume an estimated
23,000 megawatt-hours per year (MWhr/
yr) of electricity (with associated
secondary air emissions), generate 21
million gallons of wastewater per year,
and produce 4,000 tons of solid waste
of per year. After considering the costs,
environmental, and energy impacts of
the beyond-the-floor option, the EPA is
proposing that the MACT floor
represents MACT for PM (non-Hg
metals) from direct wood-fired dry
rotary dryers due to the high costs and
unfavorable cost effectiveness of the
more stringent option.
Tube dryers. There are 11 direct
wood-fired primary tube dryer systems
in the PCWP source category. Emissions
data for PM are available for 6 direct
wood-fired primary tube dryer systems,
2 of which have emissions from a
secondary tube dryer venting into the
primary tube dryer. Because there are
fewer than 30 direct wood-fired tube
dryer systems, the UPL MACT floor
calculations for existing sources were
based on the 5 best performing systems.
The UPL MACT floor calculation for
new sources was based on the best
performing system. The PM MACT floor
for existing direct wood-fired tube dryer
systems is 3.1E–01 lb/ODT or 3.1E–03
gr/dscf and the PM MACT floor for new
sources is 2.0E–02 lb/ODT or 1.3E–03
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gr/dscf. No options more stringent than
the MACT floor for existing or new
sources were identified because the
primary tube dryer systems in the U.S.
already operate with PM controls
(WESP, baghouse, scrubber, etc.) and
HAP control technology (RTO or
biofilter). Zero HAP reduction is
estimated because all existing and new
direct wood-fired tube dryers are
expected to meet their respective PM
MACT floors with baseline control.
Softwood veneer dryer heated zones.
There are 3 softwood veneer dryer
systems with direct wood-fired heated
zones in the PCWP source category.
Emissions data for PM are available for
one direct wood-fired softwood veneer
dryer system. Since the UPL calculation
for existing and new sources was based
on data from one system, the UPL
results for existing and new sources are
the same. The PM MACT floor for
existing and new direct wood-fired
softwood veneer dryer systems is 7.2E–
02 lb/MSF 3/8’’ or 1.5E–02 gr/dscf. We
did not identify any options more
stringent than the MACT floor for
existing or new softwood veneer dryer
systems. All existing direct wood-fired
softwood veneer dryers are expected to
meet the existing floor using the control
technology already installed; therefore,
the HAP reduction for the existing floor
is zero. Nationwide HAP reductions of
the proposed PM MACT floor for new
sources were not estimated because no
new direct wood-fired dry softwood
veneer dryers are projected in the next
5 years.
3. Mercury (Hg)
Emissions testing for Hg from woodfired PCWP dryers was conducted using
EPA Method 29 as part of the 2022 CAA
section 114 survey. The data from this
testing was used to develop the MACT
floors described in this section of the
preamble. Method 29 collects multiple
sample fractions that are combined to
determine Hg emissions. All of the Hg
test runs for PCWP dryers were
detection level limited (DLL), meaning 1
or more sample fractions from each run
contained no detectable Hg. For the
purpose of setting MACT standards, the
EPA considers DLL test runs to contain
detectable emissions. The EPA is
proposing Hg emission limits for direct
wood-fired PCWP dryers because all of
the Method 29 test runs had at least 1
sample fraction in which Hg was
detected.
The baseline level of Hg control for
PCWP rotary strand, green rotary, tube,
and softwood veneer dryers is typically
a PM and HAP control device in series
(e.g., WESP/RTO or similar). For dry
rotary dryers, the baseline level of
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control is a mechanical collector (e.g.,
multiclone). Due to the low levels of Hg
emissions from PCWP dryers, which
were usually below 3xRDL of the
measurement method, the minimum
level at which emissions can reliably be
measured, all PCWP dryers are expected
to meet the Hg MACT floors for existing
and new sources with the baseline level
of control. No regulatory options more
stringent than the Hg MACT floors for
existing or new wood-fired PCWP
dryers were identified.
Rotary strand dryers. Emissions data
for Hg are available for 6 direct woodfired rotary strand dryer systems.
Because there are fewer than 30 direct
wood-fired rotary strand dryer systems,
the UPL MACT floor calculations for
existing sources were based on the 5
best performing systems. The UPL
MACT floor calculation for new sources
was based on the best performing
system. After comparing the UPL
calculations to the corresponding
3xRDL limits, the Hg MACT floor for
existing direct wood-fired rotary strand
dryer systems is 1.6E–05 lb/ODT or
8.4E–04 mg/dscm, and the Hg MACT
floor for new sources is 1.6E–05 lb/ODT
or 8.4E–04 mg/dscm. The 3xRDL values
were substituted for both UPLs in the
existing and new source MACT floors to
ensure the standards are established at
the minimum level at which emissions
can be measured reliably. No additional
Hg reductions are estimated.
Green rotary dryers. Emissions data
for Hg are available for 4 direct woodfired green rotary dryer systems.
Because there are fewer than 30 direct
wood-fired green rotary dryer systems,
the UPL MACT floor calculations for
existing sources were based on all 4
systems. The UPL MACT floor
calculation for new sources was based
on the best performing system. After
comparing the UPL calculations to the
corresponding 3xRDL limits, the Hg
MACT floor for existing direct woodfired green rotary dryer systems, based
on the UPL, is 1.3E–05 lb/ODT or 1.1E–
03 mg/dscm, and the Hg MACT floor for
new sources, based on 3xRDL, is 1.1E–
05 lb/ODT or 8.4E–04 mg/dscm. The
3xRDL value was substituted for the
UPL in the new source MACT floor to
ensure that the standards are established
at the minimum level at which
emissions can be measured reliably. No
additional Hg reductions are estimated.
Dry rotary dryers. Emissions data for
Hg are available for 3 direct wood-fired
dry rotary dryer systems. Because there
are fewer than 30 direct wood-fired dry
rotary dryer systems, the UPL MACT
floor calculations for existing sources
were based on all 3 systems. The UPL
MACT floor calculation for new sources
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was based on the best performing
system. After comparing the UPL
calculations to the corresponding
3xRDL limits, the Hg MACT floor for
existing and new direct wood-fired dry
rotary dryer systems, based on 3xRDL,
is 9.9E–06 lb/ODT or 8.4E–04 mg/dscm.
The 3xRDL values were substituted for
both UPLs in the existing and new
source MACT floors to ensure that the
standards are established at the
minimum level at which emissions can
be measured reliably. No additional Hg
reductions are estimated.
Tube dryers. Emissions data for Hg are
available for 5 direct wood-fired
primary tube dryer systems, 1 of which
has emissions from a secondary tube
dryer venting into the primary tube
dryer. Because there are fewer than 30
direct wood-fired tube dryer systems,
the UPL MACT floor calculations for
existing sources were based on all 5
systems. The UPL MACT floor
calculation for new sources was based
on the best performing system. After
comparing the UPL calculations to the
corresponding 3xRDL limits, the Hg
MACT floor for existing direct woodfired tube dryer systems is 2.7E–05 lb/
ODT or 1.6E–03 mg/dscm, and the Hg
MACT floor for new sources is 2.7E–05
lb/ODT or 8.4E–04 mg/dscm. The
3xRDL values were substituted for the
lb/ODT UPLs in the existing and new
source MACT floors and for the
concentration UPL in the new source
floor to ensure that the standards are
established at the minimum level at
which emissions can be measured
reliably. No additional Hg reductions
are estimated.
Softwood veneer dryers. Emissions
data for Hg are available for 1 direct
wood-fired softwood veneer dryer
system. Because the UPL calculation for
existing and new sources was based on
data from one system, the UPL results
for existing and new sources are the
same. The Hg MACT floor for existing
and new direct wood-fired softwood
veneer dryer systems is 5.8E–05 lb/MSF
3/8’’ or 4.1E–02 mg/dscm. No additional
Hg reductions are estimated.
4. Acid Gases
Emissions testing for HCl, HF, and Cl2
from wood-fired PCWP dryers was
conducted using EPA Method 26A as
part of the 2022 CAA section 114
survey. Emissions of HF were below
detection limit (BDL) in 99 percent of
the EPA Method 26A test runs. Chlorine
emissions were BDL in 65 percent of the
test runs. Emissions of HCl were
detected in 71 percent of the EPA
Method 26A test runs. No acid gas
emissions were detected from the woodfired softwood veneer dryer tested, and
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we are, therefore, not proposing acid gas
standards for this subcategory. Based on
the available data, we are proposing
acid gas emission limits in terms of HCl
emissions from direct wood-fired rotary
strand dryers, green rotary dryers, dry
rotary dryers, and tube dryers. The data
from the 2022 emissions testing were
used to develop the MACT floors
discussed in this section of the
preamble.
Rotary strand dryers. Emissions data
for HCl are available for 6 direct woodfired rotary strand dryer systems.
Because there are fewer than 30 direct
wood-fired rotary strand dryer systems,
the UPL MACT floor calculations for
existing sources were based on the 5
best performing systems. The UPL
MACT floor calculation for new sources
was based on the best performing
system. After comparing the UPL
calculations to the corresponding
3xRDL limits, the HCl MACT floor for
existing direct wood-fired rotary strand
dryer systems is 5.8E–03 lb/ODT or
1.5E–02 mg/dscm and the HCl MACT
floor for new sources is 1.7E–03 lb/ODT
or 1.0E–01 mg/dscm. The 3xRDL values
were substituted for the UPLs in the
new source MACT floor to ensure that
the standards are established at the
minimum level at which emissions can
be measured reliably. No options more
stringent than the MACT floor were
identified for existing or new rotary
strand dryers. Zero emissions reduction
is estimated because all existing direct
wood-fired dry rotary dryers are
expected to meet the HCl MACT floor
with current controls.
The HCl MACT floor for new woodfired rotary strand dryers is about 10
percent lower than the average HCl
emissions from rotary strand dryer
systems included in the CAA section
114 tests. Although below the average
performance level of dryers tested, the
HCl MACT floor emission level (based
on the UPL) has been achieved by 3
rotary strand dryers with WESP control
and a rotary strand dryer with a
multiclone. Thus, the new source
MACT floor for rotary strand dryers is
expected to be met with a wellperforming WESP system. An example
of a well-performing WESP is one that
incorporates caustic addition (e.g., 1
percent) into the WESP recirculation
water and has increased blowdown. The
incremental HCl emission reduction
estimated for new wood-fired rotary
strand dryers using an upgraded WESP
is 0.072 tpy.
Green rotary dryers. Emissions data
for HCl are available for 4 direct woodfired green rotary dryer systems.
Because there are fewer than 30 direct
wood-fired green rotary dryer systems,
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the UPL MACT floor calculations for
existing sources were based on all 4
systems. The UPL MACT floor
calculation for new sources was based
on the best performing system. After
comparing the UPL calculations to the
corresponding 3xRDL limits, the HCl
MACT floor for existing direct woodfired green rotary dryer systems is 6.5E–
03 lb/ODT or 9.7E–01 mg/dscm, and the
HCl MACT floor for new sources is
2.9E–03 lb/ODT or 1.0E–01 mg/dscm.
The 3xRDL value was substituted for the
concentration UPL in the new source
MACT floor to ensure that the standards
are established at the minimum level at
which emissions can be measured
reliably. No options more stringent than
the MACT floor were identified for
existing or new green rotary dryers,
which are already well-controlled. Zero
emissions reduction is estimated
because all existing and new direct
wood-fired green rotary dryers are
expected to meet their respective HCl
MACT floors with baseline controls.
Dry rotary dryers. Emissions data for
HCl are available for 3 direct wood-fired
dry rotary dryer systems. Because there
are fewer than 30 direct wood-fired dry
rotary dryer systems, the UPL MACT
floor calculations for existing sources
were based on all 3 systems. The UPL
MACT floor calculation for new sources
was based on the best performing
system. After comparing the UPL
calculations to the corresponding
3xRDL limits, the HCl MACT floor for
existing and new direct wood-fired dry
rotary dryer systems is 1.10E–03 lb/ODT
or 1.0E–01 mg/dscm. The 3xRDL values
were substituted for both UPLs in the
existing and new source MACT floors to
ensure that the standards are established
at the minimum level at which
emissions can be measured reliably. No
options more stringent than the MACT
floor were identified for existing or new
dry rotary dryers because the MACT
floors are based on 3xRDL (i.e., the
minimum level at which emissions can
reliably be measured). Zero emissions
reduction is estimated because all
existing direct wood-fired dry rotary
dryers are expected to meet the existing
HCl MACT floor. No new units are
projected in the next 5 years.
Tube dryers. Emissions data for HCl
are available for 5 direct wood-fired
primary tube dryer systems, one of
which has emissions from a secondary
tube dryer venting into the primary tube
dryer. Because there are fewer than 30
direct wood-fired tube dryer systems,
the UPL MACT floor calculations for
existing sources were based on all 5
systems. The UPL MACT floor
calculation for new sources was based
on the best performing system. After
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comparing the UPL calculations to the
corresponding 3xRDL limits, the HCl
MACT floor for existing direct woodfired tube dryer systems is 6.4E–03 lb/
ODT or 7.4E–01 mg/dscm, and the HCl
MACT floor for new sources is 2.3E–03
lb/ODT or 1.0E–01 mg/dscm. The
3xRDL values were substituted for the
UPLs in the new source MACT floor to
ensure that the standards are established
at the minimum level at which
emissions can be measured reliably.
Existing and new wood-fired tube
dryer systems are expected to meet the
HCl MACT floors with the baseline
controls, which typically incorporate a
WESP or scrubber. No options more
stringent than the existing and new
source MACT floors were identified for
primary tube dryers. All existing and
new direct wood-fired tube dryers are
expected to meet their HCl MACT
floors; therefore, the HAP reduction for
both floors is zero.
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5. PAH
The EPA is proposing emission limits
for PAH emissions that were detected in
the exhaust from wood-fired rotary
strand dryers, green rotary dryers, dry
rotary dryers, and tube dryers.
Emissions testing for PAH from woodfired PCWP dryers was conducted using
EPA Other Test Method 46 (OTM–46) as
part of the 2022 CAA section 114
survey. EPA OTM–46 is nearly identical
to the updated EPA Method 23, for
which revisions were promulgated on
March 20, 2023 (88 FR 16732). The data
from the 2022 testing was used to
develop the MACT floors discussed in
this section of the preamble. The PAH
MACT floors discussed here for woodfired rotary strand dryers, green rotary
dryers, dry rotary dryers, and tube
dryers are greater than the
corresponding 3xRDL values for PAH.
For softwood veneer dryers, the 3xRDL
value for PAH is proposed as MACT.
Rotary strand dryers. Emissions data
for PAH are available for 6 direct woodfired rotary strand dryer systems.
Because there are fewer than 30 direct
wood-fired rotary strand dryer systems,
the UPL MACT floor calculations for
existing sources were based on the 5
best performing systems. The UPL
MACT floor calculation for new sources
was based on the best performing
system. The PAH MACT floor for
existing direct wood-fired rotary strand
dryer systems is 3.1E–04 lb/ODT or
2.7E–02 mg/dscm, and the PAH MACT
floor for new sources is 3.9E–05 lb/ODT
or 1.4E–03 mg/dscm. The PAH MACT
floors are based on dryers that already
have PM and HAP controls in series.
Therefore, no options more stringent
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than the MACT floors were identified
for existing or new sources.
Most existing wood-fired rotary strand
dryer systems are expected to meet the
PAH MACT floor with baseline PM and
HAP controls in series. One rotary
strand dryer system with an ESP but no
additional HAP control device was
assumed to need to add a WESP to meet
the PM MACT floor and an RTO to
achieve the PAH MACT floor.
Nationwide emission reductions of the
proposed MACT floor for PAH for
existing direct wood-fired rotary strand
dryers are estimated to be 0.043 tpy of
PAH reduced and 130 tpy of VOC
reduced.
New wood-fired rotary strand dryer
systems are expected to be challenged to
meet the stringent new source PAH
MACT floor in spite of coming online
with a WESP/RTO control system.
While the new source MACT floor
emission level based on the UPL has
been achieved by rotary strand dryers
with multiclone/RTO and WESP/RTO
controls, the new source PAH MACT
floor is 90 percent lower than the
average PAH performance level
achieved by the well-controlled rotary
strand dryers in the CAA section 114
emission tests. The burner tune-up
requirements required for all direct-fired
PCWP dryers are expected to help with
meeting the PAH MACT floor.
Nationwide, 0.15 tpy of PAH reductions
are estimated to be associated with the
proposed PAH MACT floor.
Green rotary dryers. Emissions data
for PAH are available for 4 direct woodfired green rotary dryer systems.
Because there are fewer than 30 direct
wood-fired green rotary dryer systems,
the UPL MACT floor calculations for
existing sources were based on all 4
systems. The UPL MACT floor
calculation for new sources was based
on the best performing system. The PAH
MACT floor for existing direct woodfired green rotary dryer systems is 9.0E–
03 lb/ODT or 4.1E–01 mg/dscm, and the
PAH MACT floor for new sources is
2.6E–05 lb/ODT or 4.4E–03 mg/dscm.
The PAH MACT floors are based on
dryers that already have PM and organic
HAP controls in series. Therefore, no
options more stringent than the MACT
floors were identified for existing or
new sources. No reductions in PAH
were estimated because existing woodfired green rotary dryer systems are
expected to meet the PAH MACT floor
with baseline HAP controls. The burner
tune-up requirements required for all
direct-fired PCWP dryers are expected
to help with meeting the PAH MACT
floor. No options more stringent than
the MACT floor were identified for new
sources. No reductions in PAH are
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estimated because new direct woodfired green rotary dryers are expected to
meet the MACT floor with proper
tuning.
Dry rotary dryers. Emissions data for
PAH are available for 3 direct woodfired dry rotary dryer systems. Because
there are fewer than 30 direct woodfired dry rotary dryer systems, the UPL
MACT floor calculations for existing
sources were based on all 3 systems.
The UPL MACT floor calculation for
new sources was based on the best
performing system. The PAH MACT
floor for existing direct wood-fired dry
rotary dryer systems is 4.3E–04 lb/ODT
or 3.9E–02 mg/dscm, and the PAH
MACT floor for new sources is 2.5E–05
lb/ODT or 2.2E–03 mg/dscm.
All existing direct wood-fired dry
rotary dryers are expected to meet the
existing PAH MACT floor with the
baseline controls (mechanical
collection); therefore, the HAP
reduction for the existing floor is zero.
No new direct wood-fired dry rotary
dryers are projected in the next 5 years.
If a new wood-fired dry rotary dryer
were to be installed, it is estimated that
some facilities may need an RTO to
meet the new source PAH MACT floor.
We considered a beyond-the-floor
option for existing and new wood-fired
dry rotary dryers to use a HAP control
system that meets the limits in table 1B
to subpart DDDD of 40 CFR part 63,
which we anticipate would be based on
use of a WESP/RTO system. The WESP
would protect the RTO from particulate
build up and is a beyond-the-floor
option for PM for dry rotary dryers. The
costs and other impacts of using a WESP
on wood-fired dry rotary dryers were
discussed in section IV.A.2 of this
preamble. Nationwide costs of the
beyond-the-floor option to reduce PAH
from existing direct wood-fired dry
rotary dryers using an RTO are
estimated to be a one-time capital cost
of $16 million and annual cost of $6.8
million per year. Nationwide HAP and
VOC reductions for existing sources are
estimated to be 18 tpy of organic HAP
(including 0.016 tpy of PAH) and 282
tpy of VOC for a cost effectiveness of
$383,000/ton of organic HAP reduced,
$431 million/ton of PAH reduced, and
$24,000/ton of VOC reduced.
Nationwide energy impacts are
estimated to be consumption of 23,000
MWhr/yr of electricity, with associated
secondary air emissions, and 371,000
MMBtu/yr of natural gas. Nationwide
wastewater (e.g., for RTO washouts) and
solid waste impacts are estimated to be
273,000 gallons of wastewater per year
and 84 tons of solid waste of per year.
Nationwide costs and impacts of the
beyond-the-floor option for PAH for
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new direct wood-fired dry rotary dryers
were not estimated as no new direct
wood-fired dry rotary dryers are
projected in the next 5 years.
After considering the costs, non-air
quality environmental, and energy
impacts of the beyond-the-floor option
for PAH, we are proposing that MACT
is represented by the PAH MACT floor.
We rejected the more stringent beyondthe-floor option based on use of a
WESP/RTO system because of its high
costs, unfavorable cost effectiveness,
energy usage, and non-air-quality
environmental impacts.
Tube dryers. Emissions data for PAH
are available for 5 direct wood-fired
primary tube dryer systems, one of
which has emissions from a secondary
tube dryer venting into the primary tube
dryer. Because there are fewer than 30
direct wood-fired tube dryer systems,
the UPL MACT floor calculations for
existing sources were based on all 5
systems. The UPL MACT floor
calculation for new sources was based
on the best performing system. The PAH
MACT floor for existing direct woodfired tube dryer systems is 3.0E–04 lb/
ODT or 3.3E–03 mg/dscm, and the PAH
MACT floor for new sources is 1.2E–05
lb/ODT or 6.3E–04 mg/dscm. The PAH
MACT floors are based on tube dryer
systems that already have PM and HAP
controls in series. Therefore, no options
more stringent than the MACT floors
were identified for existing or new
primary tube dryers. Because all
existing and new direct wood-fired tube
dryers are expected to meet their MACT
floors for PAH with baseline HAP
controls, zero HAP reduction is
estimated.
Softwood veneer dryers. There are 3
softwood veneer dryer systems with
direct wood-fired heated zones in the
PCWP source category. Detectable PAH
emissions are not expected from these
dryers. Direct-wood fired softwood
veneer dryers were not included in the
CAA section 114 testing using EPA
OTM–46 because veneer dryers operate
at lower temperature with less mixing
than rotary and tube dryers and,
therefore, are not expected to have the
same potential for formation of
detectable PAH emissions as direct
wood-fired rotary and tube dryers,
which operate at higher temperatures
under more turbulent conditions.
However, given that PAH emissions
were measured in the exhaust from
other wood-fired PCWP dryers, absent
PAH test data, we are proposing a PAH
limit of 3.3E–05 mg/dscm based on
3xRDL for existing and new direct
wood-fired softwood veneer dryers. We
anticipate that this limit would be met
through the same burner tune-up
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standards proposed to be required for all
wood-fired dryers as well as using the
incineration-based controls already in
place on the softwood veneer dryers.
Thus, no emission reductions are
estimated, and no options more
stringent than the 3xRDL value were
identified for existing or new woodfired softwood veneer dryers. The EPA
requests submittal of available PAH
emissions information for wood-fired
softwood veneer dryers to help inform
the final rule.
6. Burner Tune-Up Standards
The EPA is proposing burner tune-up
standards to address dioxin/furan (D/F)
from wood and other fuel fired dryers,
any combustion-related HAP that may
be emitted from natural-gas fired PCWP
dryers, and any HAP from combustion
unit bypass stacks. As discussed in
section IV.B of this preamble, burner
tune-ups are also being proposed as a
standard for direct-fired lumber kilns to
address combustion-related HAP from
direct fuel firing and kiln combustion
unit bypass stacks.
a. D/F From Wood-Fired PCWP Dryers
Emissions testing for D/F from woodfired PCWP dryers was conducted using
EPA OTM–46 as part of the 2022 CAA
section 114 survey. The EPA conducted
a detection limit evaluation on the D/F
emissions test runs gathered from the
2022 CAA section 114 requests for
wood-fired PCWP dryers. Over 70
percent of the D/F congener test runs
were BDL. When considered on a toxic
equivalency (TEQ) basis, 89 percent of
test runs were below the 3xRDL value
for TEQ. The EPA considers a work
practice to be justified if a significant
majority of emissions data available
indicate that emissions are so low that
they cannot be reliably measured (e.g.,
more than 55 percent of test runs are
non-detect).7 Therefore, a work practice
standard is being proposed for D/F from
wood-fired PCWP dryers. The proposed
work practice for existing and new
PCWP dryers is an annual tune-up of
the burners that provide direct heat to
PCWP wood-fired dryers in order to
ensure good combustion and, therefore,
minimize emissions of organic HAP.
Nationwide HAP reductions of the
proposed work practice for D/F for
existing direct wood-fired PCWP dryers
are estimated to be 5.9 tpy of all HAP
reduced (including 2.43E–06 tpy of D/
F). Nationwide HAP reductions of the
7 See the June 5, 2014, memorandum,
Determination of ‘non-detect’ from EPA Method 29
(multi-metals) and EPA Method 23 (dioxin/furan)
test data when evaluating the setting of MACT
floors versus establishing work practice standards,
in the docket for this action.
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proposed work practice for D/F for new
and reconstructed direct wood-fired
PCWP dryers are estimated to be 0.20
tpy of HAP reduced (including 1.34E–07
tpy of D/F).
b. Natural-Gas Fired PCWP Dryers
Combustion-related HAP emissions
from combustion units burning natural
gas to directly fire PCWP dryers are
similar to emissions from boilers and
process heaters that burn natural gas.
Under the Boiler MACT, ‘‘units
designed to burn gas 1 fuels’’ (i.e., units
burning natural gas) were required to
conduct periodic tune-ups as part of a
work practice for non-Hg HAP metals,
Hg, acid gases, D/F, and organic HAP.
As explained at 76 FR 15637–38 (March
21, 2011), measured emissions of these
pollutants from natural gas-fired boilers
and process heaters were routinely
found to be below the detection limits
of EPA test methods, and, as such, the
EPA found it technically and
economically impracticable to reliably
measure emissions from these units.
The combustion unit tune-up work
practice was identified as an effective
HAP emissions standard for natural gasfired PCWP dryers that combust the
cleanest fuels available. Based on that
conclusion, we are proposing a burner
tune-up work practice standard for
combustion-related HAP, including
non-Hg metals, Hg, acid gases, D/F, and
PAH, from existing and new direct
natural gas-fired PCWP dryers. In
addition to the proposed burner tune-up
work practice standard for combustionrelated HAP from direct gas-fired PCWP
dryers, the current emission standards
for PCWP dryers (40 CFR 63.2240(b))
already limit organic HAP emissions,
including organic HAP emitted from
natural gas combustion and organic
HAP from the drying process.
Nationwide combustion HAP reductions
of the proposed tune-up work practice
standard are estimated to be 0.10 tpy for
existing sources and 0.0073 tpy for new
sources.
c. Combustion Unit Bypass Stacks
Combustion-related HAP emissions
can be emitted for brief periods of time
from bypass stacks located between a
combustion unit and PCWP dryer (or
lumber kiln) direct-fired by the
combustion unit when the dryer (or
kiln) is unable to accept the hot exhaust
from the direct-firing combustion unit.
It is not feasible to prescribe numeric
emission standards for combustionrelated HAP emissions briefly emitted
from bypass stacks between the
combustion unit and dryer (or lumber
kiln). Emissions measurement
methodologies, including stack tests
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which require hours to complete, are
not feasible for PCWP combustion unit
bypasses that last minutes at a time. Use
of a continuous emission monitoring
system (CEMS) to capture these events
is not feasible due to calibration issues
and the need to perform relative
accuracy test audits (RATA), which
involve stack tests. Establishing
parameter limits correlated with
emissions also is not feasible because
this would be done through stack
testing. Therefore, we are proposing a
work practice standard for existing and
new combustion bypass stacks
associated with direct-fired PCWP
dryers or direct-fired lumber kilns
regardless of fuel type. The work
practice standard would require an
annual tune-up of the burner associated
with the bypass stack, along with
monitoring and reporting bypass stack
usage. Bypass stack usage time would be
monitored using an indicator such as
bypass damper position or temperature
in the bypass stack. No feasible options
more stringent than burner tune-ups
coupled with bypass stack usage
monitoring were identified for existing
or new combustion bypass stacks. No
HAP reductions were estimated in
conjunction with bypass stack
monitoring.
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B. What MACT standards are we
proposing for lumber kilns?
The EPA is proposing standards to
limit emissions of all HAP from lumber
kilns. All HAP emissions would be
limited by the work practices the EPA
is proposing that would limit overdrying of lumber. Combustion-related
HAP emissions from direct-fired kilns
would be further limited by the
proposed burner tune-up standards.
Additional information on our review of
information pertaining to lumber kilns
is available in the memorandum,
Development of National Emission
Standards for Hazardous Air Pollutant
Emission Standards for Lumber Drying
Kilns, in the docket for this action.
1. Lumber Kiln Overview
Lumber kilns can be characterized by
wood type (softwood or hardwood),
design (batch or continuous), and
heating method (indirect- or directfired). Although few hardwood lumber
kilns are located at major sources, we
are proposing to include both hardwood
and softwood lumber kilns in the PCWP
NESHAP so HAP standards would
apply to any lumber kiln located at a
PCWP or lumber facility that is a major
source of HAP emissions.
In batch kilns, lumber is loaded into
the kiln where it remains stationary
during the entire drying cycle. When
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drying is complete, the batch kiln is
shut down to remove the lumber. The
kiln is restarted again after it is loaded
with a new batch of lumber. Batch kilns
can be either track-loaded, where
multiple packages 8 of lumber are
pushed into the kiln on tracks at once,
or smaller package loaded kilns, where
lumber packages are loaded in the batch
kiln with a forklift. The track loaded
kilns tend to have higher annual
throughput and are the type of batch
kilns most commonly used at major
source PCWP facilities.
Batch kilns typically have numerous
roof vents positioned in rows down
each side of the kiln’s roof. The vents
open and close throughout the drying
cycle as the temperature and humidity
in the kiln change. Internal fans under
the kiln roof circulate air around the
packages of lumber. The fans change
direction every 2 to 3 hours to provide
even drying of the lumber.
Consequently, one bank of roof vents is
normally exhausting hot, moist air
while the other row of vents is allowing
ambient air into the kiln. The direction
of flow cycles between air intake and
exhaust throughout the drying cycle.
Batch kilns release fugitive air
emissions from doors or cracks in the
kiln exterior due to pressure differences
between the interior of the kiln and
ambient conditions outside the kiln.
Over the past decade, continuous dry
kilns (CDKs) have become popular for
drying southern pine lumber in the U.S.
Southeast. Unlike batch kilns, CDKs do
not have to be shut down for loading
and unloading. In CDKs, lumber travels
continuously through the kiln on tracks.
Most CDKs in the U.S. have a ‘‘counterflow’’ design where 2 sets of lumber
travel in opposite directions to one
another such that on one end of the kiln
green lumber enters the kiln parallel to
dry lumber exiting the kiln. This design
allows heat from the dried lumber
coming out of the kiln to preheat the
incoming green lumber to conserve
energy. There are no doors on CDKs,
allowing the constant flow of lumber
into and out of each end of the kiln.
Thus, CDKs release exhaust containing
steam and fugitive emissions from their
open ends. Some CDKs have powered or
unpowered hoods or stacks over their
openings to direct a portion (e.g., 40 to
80 percent of the volume) of exhaust
upward while the remaining exhaust
exits through the kiln ends.
In addition to batch or continuous
design, another key design feature of
8 Packages are stacks of boards layered with small
strips of wood called ‘‘stickers’’ to allow for air to
circulate around the boards while the boards are
drying in the kiln.
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lumber kilns is their heating method.
Indirect-fired kilns are heated with
steam from a boiler. The steam
circulates through coils in the path of
air circulation within the kiln. Directfired kilns use hot gases from fuel
combustion to heat the kiln such that
the kiln exhaust contains emissions
from wood drying and fuel combustion.
Combustion units used to direct-fire
kilns may be a dedicated burner for each
kiln or a combustion unit that directfires multiple kilns. Fuels used to
direct-fire kilns include natural gas,
wood, or wood-derived syngas
generated in a gasifier. Wood is often
used for direct-fired lumber kilns
because it is a readily available
byproduct of lumber manufacturing and
is typically generated onsite. Gasifiers
typically use green sawdust generated
from cutting logs into boards. The green
sawdust is first gasified under substoichiometric conditions to produce a
syngas that is then burned in a
secondary combustion chamber to
directly fire the kiln. Regardless of fuel,
combustion gases are usually too hot for
direct introduction into the kiln, so they
are diluted with recirculated kiln
exhaust and ambient air in a blend box
prior to introduction to the kiln.
The EPA has identified 680 lumber
kilns at major source PCWP facilities
subject to 40 CFR part 63, subpart
DDDD, including:
• 11 batch, indirect-fired, hardwood
kilns.
• 203 batch, indirect-fired, southern
yellow pine (SYP) kilns.
• 241 batch, indirect-fired, other (e.g.,
western) softwood kilns.
• 103 batch, direct-fired, SYP kilns.
• 98 continuous, direct-fired, SYP
kilns.
• 24 continuous, indirect-fired, SYP
kilns.
None of the lumber kilns identified
operate with any add-on air pollution
controls. Emission factors that have
been adopted by regulatory agencies and
lumber producers for emission
estimation purposes were mostly
derived from small-scale kiln tests and
a few (often research-level) tests of fullscale kilns. This information is useful
for estimating emissions for inventory
reporting purposes but is not suitable
for developing or enforcing national
emission standards due to the
impracticality of capturing and
measuring lumber kiln emissions
(discussed in more detail later in this
preamble). A significant challenge to
measuring batch and continuous lumber
kiln emissions is accurate determination
of the total lumber kiln gas flow rate and
the need to extrapolate concentrations
from 1 or 2 sampling locations to
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estimate total kiln emissions from
several emission points (including
fugitives).
Because of the infeasibility of lumber
kiln emissions collection and control,
and because of measurement challenges,
many facilities and permit authorities
have established work practices for
limiting organic emissions from lumber
kilns. Good design and operating
practices were determined to be the best
available control technology (BACT) for
several lumber kilns. A review of BACT
determinations for new and modified
kilns is relevant because a work practice
can be found as BACT only after a
permitting authority finds that
technological or economic limitations
on the application of measurement
methodology to a particular emissions
unit would make use of a numerical
emission standard infeasible.9 This
finding is similar to the requirements
under CAA section 112(h) for
concluding that MACT is represented by
a work practice or operational standard.
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2. Rationale for Work Practices
Given the impracticability of
capturing and measuring emissions
from lumber kilns, we have concluded
that the criteria in CAA section 112(h)
for establishing a design, equipment,
work practice, or operational standard
apply for lumber kilns. CAA section
112(h) states that if it is not feasible in
the judgment of the Administrator to
prescribe or enforce an emission
standard for control of a HAP, the
Administrator may, in lieu thereof,
promulgate a design, equipment, work
practice, or operational standard, or
combination thereof, which in the
Administrator’s judgment is consistent
with the provisions of CAA section
112(d). The phrase ‘‘not feasible to
prescribe or enforce an emission
standard’’ is further defined in CAA
section 112(h)(2)(A) and (B) as any
situation in which the Administrator
determines that: (A) a hazardous air
pollutant or pollutants cannot be
emitted through a conveyance designed
and constructed to emit or capture such
pollutant, or (B) the application of
9 The regulatory definition of BACT in 40 CFR
52.21(b)(12) states, ‘‘If the Administrator determines
that technological or economic limitations on the
application of measurement methodology to a
particular emissions unit would make the
imposition of an emissions standard infeasible, a
design, equipment, work practice, operational
standard, or combination thereof, may be prescribed
instead to satisfy the requirement for the
application of best available control technology.
Such standard shall, to the degree possible, set forth
the emissions reduction achievable by
implementation of such design, equipment, work
practice or operation, and shall provide for
compliance by means which achieve equivalent
results.’’
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measurement methodology to a
particular class of sources is not
practicable due to technological and
economic limitations.
Relative to CAA section 112(h)(2)(A),
the total volume of lumber kiln
emissions cannot be emitted through a
conveyance that is designed and
constructed to emit or capture HAP
emissions. For example, batch kilns
have numerous vents that cycle between
air intake and exhaust in addition to
some fugitive emissions that can be
emitted from the kiln doors or walls.
Batch kilns do not and cannot have
conveyances to capture emissions from
the exhaust vents or eliminate the air
intake, as such conveyances would
disrupt the drying process by limiting
air flow into the kiln. If constructed,
flow exiting a conveyance would be
intermittent (cyclical) just as it is from
each kiln vent, meaning a conveyance
would not help with measuring
emissions as needed to prescribe or
enforce a numeric emission standard.
Similarly, CDKs have considerable
amounts of fugitive emissions from their
openings that cannot be eliminated
while allowing for lumber to enter and
exit the kiln. While some CDKs have
passive hoods or stacks (which may be
powered or unpowered) at their ends to
direct a fraction of the kiln exhaust
upward to improve dispersion, these
devices do not and cannot eliminate the
fugitive emissions from the CDK
openings. If powered stacks were added
to draw more air out of the CDK in an
attempt to eliminate the fugitives to
obtain a reliable emissions
measurement, the energy-transfer
function of the CDK, in which heat and
steam from the exiting lumber are used
to precondition incoming lumber,
would be lost. Thus, it is not possible
to capture emissions from the openings
at each end or directly measure the total
gas flow rate from a CDK as needed to
prescribe or enforce an emission limit.
Relative to CAA section 112(h)(2)(B),
there are technological and economic
limitations to applying a measurement
methodology for lumber kilns as needed
to prescribe or enforce a numeric
emission standard. For batch kilns, with
numerous vents cycling between air
intake and exhaust, and temperature
and humidity changes throughout the
batch cycle, there is not a consistent
flow rate or concentration to measure
using conventional stack test methods
or continuous emission monitors. Direct
measurement of flow rate from batch
kilns is not technically feasible because
of the numerous vents and changing
flow direction. In addition to the need
to test multiple vents, an economic
limitation to testing batch kilns is the
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expense associated with testing over the
long batch kiln cycle (e.g., often 20 or
more hours) in which the emission
concentration and kiln parameters
change throughout the cycle. For CDKs,
direct measurement of total kiln exhaust
flow is not technically feasible due to
the significant volume of fugitive
emissions from the kiln openings. In
addition to being unable to measure
total flow, many CDKs have no specific
emission point (or conduit) in which to
measure emissions concentration (e.g.,
no outlet stack or hood, or in an
indirect-fired kiln no kiln air return
duct to a burner). This lack of a specific
emission point for measurement of total
kiln air flow and concentration is also
an economic limitation, because even if
outlet vents suitable for testing were
present for a portion of exhaust, all such
vents would need to be tested to ensure
uniformity of concentration or to
establish vent-specific concentrations,
which would greatly increase source
testing costs (while total flow would
continue to remain uncertain, limiting
usefulness of the data for prescribing or
enforcing an emission standard).
3. Lumber Kiln Work Practice Standard
Work practices to reduce emissions
from lumber kilns are often based on
measures to minimize the amount of
over-dried lumber produced. Lumber
over-drying is of concern because HAP
emissions have been shown to increase
after the free water from the lumber is
removed. As the free water evaporates,
water bound within the cellular
structure of the wood begins to be
removed. Once the evaporative cooling
of moisture on the surface of lumber
ceases, the temperature of the lumber in
the kiln increases and organic HAP
emissions begin to increase. A work
practice that minimizes over-drying
limits organic HAP emissions from all
types of kilns as well as combustionrelated HAP emissions from direct-fired
kilns since minimizing over-drying
reduces fuel consumption, which
results in less combustion-related HAP.
To develop a work practice standard
for lumber kilns, we reviewed various
permits and other information,
including information received from
ICR respondents regarding design,
operation, and monitoring methods to
minimize over-drying and limit HAP
emissions. Several permits included
‘‘good operating practices’’ and kiln
inspection and maintenance
requirements to minimize over-drying.
We also found that lumber
manufacturers use a variety of practices
to ensure that lumber is properly dried
while balancing energy usage. For many
manufacturers, the focus is on ensuring
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that the lumber meets grade
classification, which can be
accomplished using a variety of
techniques. For example, to meet the
moisture content grade ‘‘KD19’’ for
southern pine lumber, manufacturers
must dry lumber to a maximum of 19
percent moisture. There are moisture
grades other than KD19, such as KD15
or lower, for lumber to be exported.
Lumber or wooden poles that will later
undergo treatment may be dried to
higher moisture levels than KD19. To
ensure that the maximum grade
moisture is met by most boards in the
kiln load, kiln operators need to dry to
a target moisture a few percent below
the maximum moisture grade. Methods
used to determine dryness of lumber
vary. Temperature parameters
monitored in the kiln during drying
(e.g., wet or dry bulb temperature or
temperature drop across the load) are
used by kiln operators to determine
when the drying cycle is complete.
Temperature monitoring may be paired
with hot checks in which sample boards
are pulled from the kiln and checked for
dryness near the end of the kiln cycle.
In-kiln lumber moisture measurement
during drying may be used, or lumber
moisture may be checked with handheld moisture meters after the drying
cycle concludes. It is also common for
lumber moisture measurement to be
conducted downstream of the kiln (e.g.,
hand-held moisture meter checks or inline moisture monitoring at the planer
before lumber is packaged for
shipment). Of the methods available for
determining lumber moisture, the inline moisture meter at the planer
typically produces the largest number of
lumber moisture readings. Given
different kiln designs and the wide
variety of techniques used to determine
lumber dryness, the work practice to
limit over-drying in the kiln requires
some flexibility for site-specific
considerations.
Based on our review of methods for
limiting lumber over-drying, in 40 CFR
63.2241(d) we are proposing a work
practice standard with 4 elements: (1)
operation and maintenance for all kilns,
(2) burner tune-up for direct-fired kilns,
(3) a work practice option in which all
kilns limit over-drying by operating
below a temperature set point,
conducting in-kiln moisture monitoring,
or following a site-specific plan (for
temperature and lumber moisture
monitoring), and (4) minimum kilndried lumber moisture content limits
below which lumber is considered to be
over-dried lumber for all kilns for
purposes of the PCWP NESHAP.
Operation and maintenance (O&M)
plan. For the first element of the work
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practice, we are proposing that facilities
develop an O&M plan for all the lumber
kilns located at the facility.
Documentation of the O&M plan would
be required to be retained onsite and to
include procedures for maintaining the
integrity of lumber kiln internal air flow
and heat distribution components (e.g.,
baffles, fans, vents, heating coils, and
temperature sensors) to provide as
uniform a temperature and air flow as
reasonably possible. Maintaining the
heat distribution components prevents
hot spots that could lead to increased
HAP emissions and also prevents cold
spots in the kiln that could lengthen the
drying cycle for the entire load, thereby
avoiding higher HAP emissions. The
O&M plan would be required to include
charge optimization practices to
promote uniformity in lumber charged
into the kiln (e.g., sizing, sorting,
stickering, conditioning). Proper sorting
results in less variation per kiln load
that could lengthen the drying cycle and
increase HAP emissions, and proper
stickering ensures that air can flow
through the lumber packages.10 To
demonstrate compliance with the O&M
plan, the facility would be required to
conduct an annual inspection of lumber
kiln integrity and review the charge
optimization practices used. Facilities
would be required to implement
corrective actions (as needed) and
maintain records of inspections and
corrective actions taken under the O&M
plan. State authorities delegated
responsibility for implementing 40 CFR
part 63, subpart DDDD, (or ‘‘delegated
authorities’’) may require modification
of the O&M plan, as needed, upon
review.
Kiln burner tune-up. For the second
element of the work practice, we are
proposing that facilities with batch and
continuous direct-fired kilns conduct an
annual burner tune-up to reduce the
potential for combustion-related HAP
emissions beyond the reduction in these
emissions that results from minimizing
lumber over-drying. Properly operating
burners would reduce the potential for
combustion-related HAP emissions from
the kiln during routine operation and
from any bypass stacks used temporarily
during startup or shutdown of the kiln
burner. We are proposing annual tuneups for lumber kilns following the same
procedures proposed for PCWP dryers.
Temperature, moisture, or sitespecific plan limits. For the third
element, we are proposing that facilities
10 Additional information on lumber kiln O&M
can be found in Simpson, William T., ed. 1991. Dry
Kiln Operator’s Manual. Agricultural Handbook
AH–188. Madison, WI: U.S. Department of
Agriculture, Forest Service, Forest Products
Laboratory.
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select from 1 of 3 work practice options
for minimizing lumber over-drying for
each kiln at the facility: (1) temperature
set point, (2) in-kiln moisture
monitoring, or (3) a site-specific plan
(for temperature and lumber moisture
monitoring). While the EPA could
require a site-specific plan for all
lumber kilns, we acknowledge that
lumber kilns operating at moderate
temperatures compared to kilns of
similar design, or kilns equipped with
in-kiln moisture monitoring, are already
operating in a manner that minimizes
rapid over-drying. Thus, we are
proposing to provide two streamlined
options (in lieu of requiring a sitespecific plan) for lumber kilns operating
at moderate temperatures or using inkiln lumber moisture monitoring
techniques that reduce the potential for
over-drying. These options consider that
over-drying can occur more rapidly in
kilns operating at higher temperatures
and/or without a direct in-kiln lumber
moisture content measurement system
that provides automatic feedback to the
kiln operator. These options encompass
kiln features likely to be included in a
site-specific plan to minimize overdrying (if a plan were to be developed
for the kiln). These compliance
demonstration alternatives to a sitespecific plan streamline compliance for
kilns that have less potential for overdrying and reduce burden for the
delegated authority reviewing the sitespecific plan.
Under the temperature option, the
lumber kiln would be operated with a
maximum dry bulb temperature set
point of no more than 210 °F for batch
indirect-fired (IF) kilns, 235 degrees
Fahrenheit (°F) for batch direct-fired
kilns, or 245 °F for continuous indirectfired or continuous direct-fired kilns.
The proposed temperatures of 210 °F,
235 °F, and 245 °F represent both
average and median dry bulb
temperature used in lumber kilns in the
source category that were within 5 °F of
the proposed temperature. These
temperatures are proposed because they
represent temperatures below which
approximately half of kilns operate
while the remaining half of kilns
operate at higher temperatures that
could accelerate over-drying. Facilities
would be required to continuously
measure the dry bulb temperature
during the kiln drying cycle, record the
dry bulb temperature at least every 15
minutes, calculate the 3-hour block
average temperature, and maintain the
3-hour block average below the
temperature limit. See proposed 40 CFR
63.2269(a)–(b) and (m) and 40 CFR
63.2270(h) for more details on
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temperature monitoring under the
PCWP NESHAP.
Under the in-kiln moisture
measurement option, the lumber kiln
would operate using a direct, in-kiln
continuous lumber moisture monitoring
technique that provides automated
feedback from within the kiln to the kiln
operator control panel during the drying
cycle. Kiln owners and operators would
be required to operate the kiln to dry to
a semiannual average lumber moisture
content above the minimum limit of
moisture content proposed in paragraph
40 CFR 63.2241(e)(3)(ii) and table 11 to
subpart DDDD of 40 CFR part 63, as
discussed later in this preamble. We are
proposing the in-kiln lumber moisture
measurement option to promote direct
measurement and use of lumber
moisture content monitoring as a kiln
control parameter during hightemperature drying (i.e., in kilns
operating above the dry bulb
temperature set points under the work
practice temperature option). An
example of an in-kiln direct lumber
moisture measurement technique is use
of 2 steel plates inserted into packages
of lumber spatially distributed
throughout the kiln. The electrical
resistance between the plates is
measured and relayed to a moisture
meter which supplies moisture
measurements to the kiln control
software. We are proposing that at least
1 lumber moisture reading per 20,000
board feet (BF) of lumber in the kiln
load be taken and that the batch average
lumber moisture content be determined
at the end of the batch cycle (when the
lumber has reached its lowest kiln-dried
moisture content). The requirement for
1 lumber moisture reading per 20,000
BF (which is the same as 20 thousand
board feet (20 MBF)) is proposed to
ensure that there are multiple moisture
measurements in different areas of the
kiln, with the number of lumber
moisture monitors being scaled to kiln
capacity. For example, a lumber kiln
drying 160 MBF per batch would
require at least 8 lumber moisture
monitors to be distributed throughout
the kiln load. For CDKs, we are
proposing that facilities measure the
lumber moisture content at the
completion of drying for each package
of lumber (when the lumber has reached
its lowest kiln-dried moisture content).
Because different lumber grades can be
produced in a given lumber kiln at
different times, we are proposing that a
ratio of measured lumber moisture
divided by the minimum kiln-dried
lumber moisture limit be developed for
each batch kiln load and for each
package of lumber dried in a CDK. If the
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semiannual average of all the ratios is
greater than or equal to 1 for the kiln,
then compliance would be
demonstrated. The semiannual average
ratio of measured moisture divided by
the minimum kiln-dried lumber
moisture limit would be reported in the
semiannual report. A semiannual
averaging time is proposed to
correspond with the semiannual
reporting frequency already required for
reporting under the PCWP NESHAP,
and because a semiannual average
provides flexibility for the variability
associated with drying lumber of
different dimensions cut from logs with
naturally occurring initial moisture
variations (e.g., seasonal or tree stand
variations). See proposed 40 CFR
63.2241(e)(3)(ii) and 40 CFR 63.2270(i)
for more details on the proposed
methodology for calculating the
semiannual average from kiln-dried
lumber moisture measurements.
Under the site-specific plan option,
facilities would develop and operate
according to a site-specific plan to
minimize lumber over-drying through
temperature and lumber moisture
monitoring. The site-specific plan
would be required to be submitted to
the delegated authority for approval.
The site-specific limits from the plan
would then have to be incorporated into
the facility’s operating permit when it is
next reopened or renewed, as
applicable.
The site-specific plan would be
required to: identify one temperature
parameter (such as wet or dry bulb
temperature, wet bulb depression, or
temperature drop across the load) to be
continuously monitored during the kiln
drying cycle; include a description of
how the temperature parameter is
measured and used to minimize overdrying of lumber; and include a sitespecific limit for the temperature
parameter that minimizes over-drying.
Facilities would be required to
continuously monitor the temperature
parameter no less often than every 15
minutes and calculate the 3-hour block
average for comparison to the sitespecific temperature limit. See proposed
40 CFR 63.2269(a)–(b) and 40 CFR
63.2270(h) for more details on
temperature monitoring under the
PCWP NESHAP.
In addition, the site-specific plan
would be required to: include a sitespecific method for monitoring kilndried lumber moisture content (weight
percent, dry basis); specify the location
of such monitoring within the lumber
manufacturing process (for example, at
the kiln unloading track, in lumber
storage, or at the planer); specify the
minimum kiln-dried lumber moisture
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content limit based on the lumber
moisture grades produced at the facility
based on 40 CFR 63.2241(e)(3)(iii) and
table 11 to subpart DDDD of 40 CFR part
63; and adhere to a minimum data
requirement of one moisture
measurement per 20,000 BF. Facilities
would be required to calculate and
record the monthly average kiln-dried
lumber moisture content, compare the
monthly average to the minimum kilndried lumber moisture content limit,
and take corrective action if the monthly
average lumber moisture content is
below the minimum limit. Facilities
would be required to maintain records
of corrective actions taken and report
corrective actions in the semiannual
report. In addition, facilities would be
required to calculate the semiannual
average of batch or continuous kiln
lumber moisture measurements and
compare the semiannual average to the
minimum kiln-dried lumber moisture
content limit to determine compliance.
The monthly averages with records of
corrective action (when needed) are
proposed to provide interim indications
of compliance before the semiannual
average is determined because facilities
using a site-specific plan are likely to be
measuring the moisture of kiln-dried
lumber downstream of the kiln (e.g., at
the planer).
The site-specific plan containing
limits for temperature and lumber
moisture content would have to be
developed and submitted to the
delegated authority within 180 days
after the effective date of the final rule.
The written site-specific plan would
have to be maintained onsite at the
facility and would be enforceable upon
the compliance date specified in the
rule. Facilities would be required to
report deviations from the site-specific
plan following the compliance date.
Once the site-specific plan is approved
by the delegated authority, the plan
requirements would be incorporated
into the facility’s title V operating
permit when the permit is next
reopened or renewed, as applicable.
Kiln-dried moisture minimum limit.
In the fourth and final element of the
work practice to minimize lumber overdrying, we are proposing minimum
limits of kiln-dried lumber moisture
content (weight percent on a dry basis)
that are considered to be over-dried
lumber for purposes of the PCWP
NESHAP. In proposed 40 CFR
63.6241(e)(4) and proposed table 11 to
subpart DDDD of 40 CFR part 63, the
‘‘maximum lumber moisture grade’’
means the upper limit of lumber
moisture content (weight percent on a
dry basis) that meets the relevant
lumber grade standard for a lumber
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product. The proposed minimum limit
of kiln-dried lumber moisture content
varies according to the maximum
lumber moisture grade as shown in
proposed table 11 to subpart DDDD of
40 CFR part 63. The minimum limits of
kiln-dried lumber moisture content
proposed acknowledge the fact that
different lumber moisture grades are
produced and that enough margin is
needed to encompass the target lumber
moisture (which is a few percent below
the grade moisture to ensure the lumber
meets grade) and allow for variability
that occurs around the target moisture.
The minimum limits of lumber moisture
proposed in table 11 to subpart DDDD
of 40 CFR part 63 reflect the following
moistures (all on a weight percent, dry
basis):
• For lumber with maximum lumber
moisture grade above 22 percent, the
proposed minimum limit below which
lumber is considered over-dried is 15
percent moisture. A minimum limit of
15 percent moisture was selected
because a limit of 15 percent lumber
moisture is included in at least 1 air
permit for a lumber facility producing
moisture grades higher than KD–19.
• For lumber with a maximum
lumber moisture grade of 19 to 21
percent, the proposed minimum limit
below which lumber is considered overdried is 12 percent moisture. A
minimum limit of 12 percent was
selected because this limit is consistent
with the limit indicated in several air
permits for facilities producing KD–19,
which is a grade produced in high
volume.
• Consistent with the 7 percent
difference between KD–19 and a 12
percent minimum limit, we are
proposing the maximum grade moisture
minus 7 percent as the minimum kilndried lumber moisture limit for grades
with 18 down to 12 percent maximum
moisture content (e.g., 12 percent
grade¥7 percent = 5 percent minimum
kiln-dried lumber moisture limit).
• For lumber with maximum lumber
moisture grade less than or equal to 10
percent, as required for some products
to be exported, the proposed minimum
limit below which lumber is considered
over-dried is half the maximum lumber
moisture grade. A 5 percent minimum
kiln-dried lumber moisture limit is
proposed for lumber with a maximum
moisture grade of 11 percent, consistent
with the minimum limit of 5 percent for
grades of 10 and 12 percent moisture.
We estimate the HAP emission
reduction achieved by the work practice
to be 488 tpy for existing sources. We
estimate that the work practice would
also reduce 6,700 tpy of VOC emissions
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(as WPP1 11) from existing sources. For
new sources, we estimate that the work
practice would result in emission
reductions of 77 tpy HAP and 1,000 tpy
VOC (as WPP1).
4. Consideration of Add-On Controls
The EPA has not identified any
lumber kilns with add-on air pollution
controls. The EPA, as well as state
permitting authorities, have evaluated
the possibility of capturing and
controlling emissions from lumber kilns
and in each case concluded that capture
and control of lumber kiln emissions is
not technically feasible or cost effective
for VOC emissions from batch or
continuous kilns. The technologies
considered and rejected as technically
infeasible in BACT determinations
include oxidizers (RTO and RCO),
carbon adsorption, condensation,
biofilters, and wet scrubbers (also
known as absorbers). In some BACT
determinations, it was noted that if an
RTO were to be attempted for use on a
lumber kiln, duct heaters and a WESP
would likely also be needed to prevent
resin buildup in the ductwork (for
safety) as well as to protect the thermal
media in an RTO or catalytic media in
an RCO. Technologies rejected based on
technical infeasibility for control of
VOC are also infeasible for control of
HAP in the same exhaust stream.
Therefore, we do not consider add-on
controls for lumber kilns to be a viable
option for reducing HAP emissions. No
emission reduction measures more
stringent than the proposed work
practice were identified.
C. What MACT standards are we
proposing for process units with organic
HAP emissions?
The EPA is proposing MACT
standards to resolve unregulated HAP
emissions from process units that had
‘‘no control’’ MACT determinations in
the 2004 NESHAP that were remanded
and vacated. In addition to MACT
standards for lumber kilns, the EPA is
proposing MACT standards for various
process units in the PCWP source
category, including various RMH
process units, atmospheric refiners,
stand-alone digesters, fiber washers,
fiberboard mat dryers at existing
sources, hardboard press predryers at
existing sources, and log vats. Some of
these process units are already subject
11 VOC as WPP1 is based on the wood products
protocol in which VOC emissions as propane are
corrected for oxygenated compounds that have a
low response to the flame ionization detector used
to measure hydrocarbons, by adding formaldehyde
and 35 percent of methanol emitted. WPP1 VOC
was used in the assessment of lumber kiln
emissions consistent with the approach used by
permitting authorities.
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to new source HAP standards in the
2004 PCWP NESHAP, including
fiberboard mat dryers, hardboard press
predryers, and reconstituted wood
products board coolers (which are a
type of RMH unit) at new and
reconstructed sources. Mixed PCWP
process streams routed to HAP control
devices subject to the current HAP
emission limits in table 1B to subpart
DDDD of 40 CFR part 63 are also already
subject to the 2004 PCWP NESHAP.
This section of the preamble describes
the MACT standards we are proposing
for emissions streams with unregulated
HAP emissions. A detailed description
of the process units being regulated and
supporting information for the proposed
standards are provided in the
memorandum, Development of
Emission Standards for Remanded
Process Units Under the Plywood and
Composite Wood Products NESHAP, in
the docket for this action.
1. Resinated Material Handling (RMH)
Process Units
The PCWP affected source is the
collection of process units used to
produce PCWP at a PCWP
manufacturing facility, including
various dryers and reconstituted wood
products presses which are already
subject to emission standards under the
PCWP NESHAP and other process units
for which prior ‘‘no control’’ MACT
determinations were vacated and
remanded to EPA. Many of the process
units with the prior ‘‘no control’’ MACT
determinations are RMH process units
within the PCWP affected source,
including resin tanks, softwood and
hardwood plywood presses, engineered
wood products presses and curing
chambers, blenders, formers, finishing
saws, finishing sanders, panel trim
chippers, reconstituted wood products
board coolers (at existing affected
sources), hardboard humidifiers, and
wastewater operations. These process
units handle resin or resinated wood
material downstream of the point in the
PCWP process where resin is applied.
The RMH process units are not
designed and constructed in a way that
allows for HAP emissions capture or
measurement. It is not feasible to
prescribe or enforce an emission
standard for control of HAP from RMH
process units. The RMH process units
are equipment within the PCWP
production building (or outdoor
wastewater operations) without any
enclosure, conveyance, or distinct HAP
emissions stream that can feasibly be
emitted though a conveyance. For
example, dry formers, saws, and sanders
have pick-up points for removal of
wood material as it is trimmed, but the
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entire process unit is not enclosed or
isolated; engineered wood products
presses are too large to enclose;
plywood presses cannot be enclosed for
operator safety reasons; and board
coolers at existing sources cannot be
enclosed for equipment functionality
reasons. Emissions from RMH process
units are fugitive in nature such that
application of emissions measurement
methodology is not technically feasible.
Further, emissions capture and
measurement from hundreds of
individual RMH process units would
not be economically feasible (e.g., with
testing costs estimated to exceed $20
million nationwide assuming that
facilities could capture emissions). For
these reasons, it is not feasible to
prescribe or enforce an emission
standard for RMH process units.
Therefore, the EPA is proposing work
practice standards under CAA section
112(h).
To develop work practice standards
under CAA section 112(h), consistent
with CAA section 112(d), measures used
by the best performing sources to reduce
or eliminate emissions of HAP through
process changes or substitution of
materials were considered. This
approach is consistent with CAA
section 112(d)(2)(A). The potential for
HAP emissions from RMH process units
relates to the material being processed
(i.e., resin and wood). Standards for
RMH units pertaining to resin-related
and wood-related emissions are
discussed in the following subsections.
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a. Resin-Related Emissions From RMH
Process Units
Most PCWP resins are amino/
phenolic resins such as phenol
formaldehyde (PF), melamine urea
formaldehyde (MUF), urea
formaldehyde (UF) with urea scavenger,
melamine formaldehyde (MF), or
phenol resorcinol formaldehyde (PRF).
Isocyanates such as MDI are also used.
The HAP associated with use of amino/
phenolic resins at PCWP facilities
include formaldehyde (CAS 50–00–0),
phenol (CAS 108–95–2) and methanol
(CAS 67–56–1). The HAP associated
with MDI resin is 4,4′Methylenediphenyl Diisocyanate (CAS
101–68–8). Some PCWP products can
only be made with specific types or
formulations of resins. Other products
are made with 1 or more types of resins
(e.g., OSB can be made with PF, MDI,
or PF and MDI in the same board). The
PCWP resins typically are a liquid with
high solids content (e.g., up to 70
percent solids) as received or may be
delivered and applied in powdered
form.
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The potential for resin-related HAP
emissions from RMH process units
relates to the free HAP content and
volatility of the resin system used. The
PCWP resin systems used typically have
very low free HAP content (weight
percent) or low vapor pressure
depending on the resin type and
application. For example, most types of
amino/phenolic resins are non-HAP
resins which can be defined as a resin
with HAP contents below 0.1 percent by
mass for Occupational Safety and
Health Administration-defined
carcinogens as specified in section A.6.4
of appendix A to 29 CFR 1910.1200, and
below 1.0 percent by mass for other
HAP compounds.
However, some amino/phenolic resin
formulations essential to manufacturing
dry-process hardboard or I-joists have
slightly higher weight percentages of
some HAP than non-HAP resins but
have low vapor pressure which reduces
the potential for HAP emissions from
RMH process units at facilities used to
make those products. Similarly, MDI
resins would not be considered nonHAP resins due to their percentage by
weight MDI content, but MDI resins
have very low vapor pressure as
received and used in RMH process
units. In developing work practice
standards for RMH units, it is necessary
to limit resin-related HAP emissions
without precluding the types of PCWP
products covered under the PCWP
NESHAP from being produced. A work
practice standard with enforceable
options to use a non-HAP resin system
or meet a vapor pressure limit adheres
to the CAA while allowing the different
types of PCWP products covered under
the PCWP NESHAP to be produced.
Information on resin HAP content
(HAP percent, by weight) and resin
vapor pressure (in kilopascals [kPa] or
pounds per square inch absolute [psia])
is often available in safety data sheets
(SDS) or other technical documentation
accompanying the resin when it is
received from the resin supplier. Some
PCWP manufacturers may dilute amino/
phenolic resins when preparing them
for use, which would reduce the mass
fraction of free HAP content or
corresponding vapor pressure of the free
HAP in the resin. Therefore, resin
supplier information for the ‘‘as
received’’ resin, before the resin is
diluted or mixed with wood, is the most
consistently available source of
information to use as the basis of the
work practice standards pertaining to
resin-related HAP.
When received, PCWP resins are
stored in fixed roof resin tanks at the
PCWP facility at ambient temperature.
Resin tanks are the first type of RMH
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process units in which resins are used
in the PCWP process. The average-size
resin tank in the PCWP industry is
12,500 gallons while the maximum is
47,000 gallons. Limited vapor pressure
data are currently available to the EPA
for resins used at PCWP facilities.
Therefore, vapor pressure criteria in the
Amino/Phenolic Resin NESHAP (40
CFR part 63, subpart OOO) were
reviewed in addition to information
available from PCWP facilities. The
maximum true vapor pressure limits for
applying controls for storage vessels
storing liquids containing HAP under
the Amino/Phenolic Resin NESHAP are
13.1 kPa (1.9 psia) for tanks with 20,000
to 40,000 gallon capacity and 5.2 kPa
(0.75 psia) for storage vessels with
40,000 to 90,000 gallon capacity. A
maximum true vapor pressure limit of
5.2 kPa (0.75 psia) corresponding with
the largest PCWP resin tanks is
proposed as the vapor pressure work
practice option for PCWP resin-related
HAP emissions. This vapor pressure
limit would apply for amino/phenolic
resins that are not non-HAP resins as
well as for MDI resins. For the PCWP
NESHAP, the maximum true vapor
pressure of the resin as received would
be defined in 40 CFR 63.2292 as the
equilibrium partial pressure exerted by
HAP in the stored liquid at the
temperature equal to the highest
calendar-month average of the liquid
storage temperature for liquids stored
above or below the ambient
temperature, or at the local maximum
monthly average temperature as
reported by the National Weather
Service for liquids stored at the ambient
temperature, as determined: (1) from
safety data sheets or other technical
information provided by the PCWP
resin supplier; or (2) standard reference
texts; or (3) by the ASTM Method
D2879–18 (which is proposed to be
incorporated by reference in § 63.14); or
(4) any other method approved by the
Administrator.
b. Wood-Related Emissions From RMH
Process Units
The potential for wood-related
organic HAP emissions from RMH
process units is reduced when the wood
is purchased pre-dried or is dried in a
dryer upstream from the RMH process
units. Organic HAP in wood is released
during the drying process (i.e., prior to
the RMH process units) and dryers are
controlled to meet the emission limits
established in the 2004 PCWP NESHAP.
Most RMH process units after the drying
process are not heated, which further
limits the potential for wood-related
organic HAP emissions. Even if the
RMH process unit is heated (such as
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plywood or engineered wood product
presses), if the wood processed has been
previously dried then the potential for
wood-related HAP emissions is reduced
because dryers operate at higher
temperatures than presses. A standard
that requires processing of dried wood
will minimize wood-related organic
HAP emissions from RMH process units
in the affected source.
c. RMH Process Unit Proposed
Standards
We are proposing work practice
standards to require new and existing
facilities with RMH process units to (i)
use only a non-HAP resin (defined in 40
CFR 63.2292), or (ii) use a resin with a
maximum true vapor pressure of less
than or equal to 5.2 kPa (0.75 psia) as
defined in 40 CFR 63.2292, or (iii) use
a combination of resins meeting either
(i) or (ii). Facilities with RMH process
units would also be required to process
wood material that was purchased predried to a moisture content of no more
than 30 percent (weight percent, dry
basis) or that has been dried in a dryer
located at the PCWP facility. This
requirement to process dried wood
would not apply for wet formers and
wastewater operations.
No options more stringent than the
RMH process unit work practices were
identified for resin tanks, softwood and
hardwood plywood presses, engineered
wood products presses and curing
chambers, blenders, formers, finishing
saws, finishing sanders, panel trim
chippers, or hardboard humidifiers at
new or existing affected sources, or for
reconstituted wood products board
coolers at existing affected sources.
Reconstituted wood products board
coolers at new affected sources are
already subject to standards under the
PCWP NESHAP. For wastewater
operations, the EPA is proposing a work
practice in addition to the RMH process
unit standards to further limit the
potential for HAP emissions. Facilities
with wastewater operations would be
required to implement one of the
following measures:
• Follow the plan required in 40 CFR
63.2268 for wet control devices used as
the sole means of reducing HAP
emissions from PCWP process units; or
• Reduce the volume of wastewater to
be processed by reusing or recirculating
wastewater in the PCWP process or air
pollution control system; or
• Store wastewater in a closed
system; or
• Treat the wastewater by using an
onsite biological treatment system, or by
routing the wastewater to an offsite
POTW or industrial wastewater
treatment facility.
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The applicability of these work
practices for wastewater operations
depends on the type of PCWP produced
and specific equipment generating
wastewater. Requiring one of the above
work practices in addition to the RMH
standards was identified as a more
stringent option.
The emissions reductions associated
with the work practices for RMH units
are estimated to be 6.7 tpy of HAP from
existing sources. No HAP reduction is
estimated for new sources projected in
the next 5 years because all facilities are
expected meet the standards upon
startup. No quantifiable HAP reductions
are expected from the additional work
practice for wastewater operations.
2. Atmospheric Refiners
Atmospheric refiners operate with
continuous infeed and outfeed of wood
material and under atmospheric
pressure for refining (rubbing, grinding,
or milling) wood material into fibers or
particles used in particleboard or dry
formed hardboard production.
Atmospheric refiners are further
characterized based on their placement
before or after dryers in the PCWP
production process. We are proposing
the following definitions for inclusion
in the PCWP NESHAP to distinguish
between the 2 types of atmospheric
refiners.
Dried wood atmospheric refiner
means an atmospheric refiner used to
process wood that has been dried onsite
in a dryer at the PCWP affected facility
for use in PCWP in which no more than
10 percent (by weight) of the
atmospheric refiner annual throughput
has not been previously dried onsite.
Green wood atmospheric refiner
means an atmospheric refiner used to
process wood for use in PCWP before it
has been dried onsite in a dryer at the
PCWP affected facility. Green wood
atmospheric refiners include
atmospheric refiners that process
mixtures of wood not previously dried
onsite (e.g., green wood) and wood
previously dried onsite (e.g., board trim)
in which wood not previously dried
onsite comprises more than 10 percent
(by weight) of the atmospheric refiner
annual throughput.
The above definitions include a 10
percent (by weight) criteria to provide
clarity for atmospheric refiners that
process material recycled from various
points in the PCWP process. An
atmospheric refiner ‘‘system’’ may
comprise 1 or more atmospheric refiners
with the same emission point (e.g., 2
particleboard refiners venting to the
same baghouse).
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a. Dried Wood Atmospheric Refiners
Based on available information from
the 2017 ICR and more recent updates,
there are 6 dried wood atmospheric
refiner systems following PCWP dryers.
Each of the 6 dried wood atmospheric
refiner systems is controlled by a
baghouse for dust collection. Emissions
data for total HAP are available from the
2022 CAA section 114 survey testing for
2 of the dried wood atmospheric refiner
systems. Because there are fewer than
30 systems, the MACT floor for existing
sources is based on the average of the
top 5 systems, or in this case the 2
systems with available total HAP
emissions data. The MACT floor for new
sources is based on the single best
performing system. The MACT floor
UPLs for existing and new systems were
calculated according to the methodology
referenced in section III.B of this
preamble. Based on these calculations,
the total HAP MACT floor for existing
dried wood atmospheric refiners
following dryers is 4.1E–03 lb/ODT. The
total HAP MACT floor for new sources
is 3.3E–03 lb/ODT.
Based on the average performance
level for dried wood atmospheric
refiners, we anticipate that the existing
and new source total HAP MACT floors
could be met without the use of add-on
HAP controls. No HAP reduction is
estimated for existing sources. No new
dried wood atmospheric refiners are
projected to be constructed or
reconstructed in the next 5 years.
The EPA considered an option more
stringent than the MACT floor to require
dried wood atmospheric refiners to meet
the emission limits in table 1B to
subpart DDDD of 40 CFR part 63 based
on add-on HAP control. With this
beyond-the-floor option, nationwide
emissions reductions for existing
sources were estimated to be 0.9 tpy of
HAP reduced and 28 tpy of VOC
reduced. The nationwide capital and
annual costs of this beyond-the-floor
option are $19 million and $7.8 million
per year, with a cost effectiveness of
$8.4 million per ton of HAP reduced
and $284,000 per ton of VOC reduced.
Energy impacts associated with the
beyond-the-floor option for existing
sources include 24,000 MW-hr/year
electricity use (with associated
secondary air emission impacts) and
475,000 MMBtu/yr in natural gas usage.
In addition, an estimated 192,000 gal/
year of wastewater (for RTO washouts)
and 113 tons/year of solid waste are
estimated to be generated.
After considering the regulatory
options for dried wood atmospheric
refiners, the EPA is proposing MACT
standards based on the MACT floor for
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existing and new dried wood
atmospheric refiners. The more
stringent beyond-the-floor option was
rejected due to the high costs relative to
the emission reductions that would be
achieved, energy usage, and other nonair quality environmental impacts.
Although the more stringent beyondthe-floor option is not being proposed,
we are proposing to include a provision
in 40 CFR 63.2240(d)(6) to give facilities
the option of complying with the more
stringent limits in table 1B to subpart
DDDD of 40 CFR part 63 in place of the
proposed limits in table 1C to subpart
DDDD of 40 CFR part 63 if they choose
to meet the more stringent option.
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b. Green Wood Atmospheric Refiners
Existing sources. Based on available
information, there are 28 green wood
atmospheric refiner systems that
precede dryers in the PCWP process.
Controls used on green wood
atmospheric refiners include cyclones,
baghouses, and oxidizers used to control
or co-control dryers. Total HAP
emissions data are available from the
2022 CAA section 114 survey testing for
5 green wood atmospheric refiner
systems, including 3 systems with
oxidizers 12 and 2 systems with
baghouses. The 3 systems with oxidizers
are co-controlled with other PCWP
process units (e.g., dryers, presses) but
had measurable emission streams at the
inlet to the HAP control device
containing only emissions from the
green wood atmospheric refiners.
Because the green wood atmospheric
refiner emissions could be determined
at the control device inlet, the green
wood atmospheric refiner emissions at
the control device outlet could be
estimated. (Estimation of the outlet HAP
emission rate attributable to the green
wood atmospheric refiners was
necessary because the measured HAP
emission rate at the control device
outlet exceeded the atmospheric refiner
inlet emissions, due to the greater
contribution to the total emissions from
co-controlled dryers and/or presses.)
Based on the emission reduction
required for green rotary dryers in table
1B to subpart DDDD of 40 CFR part 63,
we estimated that the green wood
atmospheric refiner emissions at the
HAP control outlet would be 90 percent
below the inlet for each run for
purposes of obtaining run values for use
in the MACT floor UPL calculation.
Using the outlet test run data for the 5
systems, the total HAP MACT floor UPL
12 A
fourth green wood refiner system with RCO
does not have isolatable inlet or outlet emissions
because it vents straight into dryer(s) controlled by
the RCO.
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for existing source green wood
atmospheric refiners is 1.2E–01 lb/ODT.
Based on the average performance
level for green wood atmospheric
refiners, we expect that existing sources
would meet the total HAP MACT floor.
An option more stringent than the
MACT floor would be to require existing
green wood atmospheric refiners to
meet the emission limits in table 1B to
subpart DDDD of 40 CFR part 63. This
alternative could be considered as a
beyond-the-floor regulatory option for
all green wood atmospheric refiners and
allowed as an option for those units
already co-controlled with dryers
meeting the table 1B limits.
Nationwide costs of the more
stringent beyond-the-floor option for
existing green wood atmospheric
refiners (e.g., RTO control) were
estimated to be $56 million capital and
$23 million per year, with nationwide
reductions of 59 tpy HAP and 834 tpy
VOC, and cost effectiveness of
$388,000/ton HAP reduction and
$27,000/ton VOC reduced. Energy
impacts associated with the beyond-thefloor option for existing sources include
64,000 MW-hr/year electricity use (with
associated secondary air emission
impacts) and 1,100 billion Btu/yr in
natural gas usage. In addition, an
estimated 768,000 gal/year of
wastewater and 300 tons/year of solid
waste are estimated be generated.
The EPA is proposing that MACT for
existing source green wood atmospheric
refiners be based on the MACT floor.
The EPA is proposing to reject the more
stringent beyond-the-floor option (table
1B limits) due to high costs compared
to the emissions reductions that could
be achieved, energy usage, and other
non-air quality environmental impacts.
Although the more-stringent beyond the
floor option is not being proposed, we
are proposing to include a provision in
40 CFR 63.2240(d)(6) to give facilities
the option of complying with the more
stringent limits in table 1B to subpart
DDDD of 40 CFR part 63 in place of the
proposed limits in table 1C to subpart
DDDD of 40 CFR part 63 if they choose
to meet the more-stringent option.
New sources. The total HAP MACT
floor for green wood atmospheric
refiners at new sources, based on the
UPL of the data set for the single best
performing system, is 2.4E–03 lb/ODT.
We note that this UPL calculation is
based on a limited data set.13 Comparing
the MACT floor to the average
performance level achieved by all of the
13 See the memorandum, Approach for Applying
the Upper Prediction Limit to Limited Datasets, in
the docket for this action for details on our review
of the data sets and conclusions regarding
appropriateness of the proposed MACT floors.
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green wood atmospheric refiners
suggests that add-on HAP control (e.g.,
oxidizer) would be needed by most
systems to meet the MACT floor for new
sources. The same level of HAP control
(e.g., oxidizer) would be achieved by
new source green wood atmospheric
refiners that are co-controlled with
process units required to meet the
emission limits in table 1B to subpart
DDDD of 40 CFR part 63. Therefore, we
are proposing to provide the option in
40 CFR 63.2240(d)(6) that would allow
green wood atmospheric refiners to
meet either the new source MACT floor
UPL specific to green wood atmospheric
refiners or the current table 1B limits,
because either limit would result in the
same level of HAP control (e.g., that
achieved by use of an oxidizer).
Emission reductions were estimated to
be 4.9 tpy organic HAP and 77 tpy VOC.
No options more stringent than the
MACT floor were identified. Therefore,
we are proposing standards for new
source green wood atmospheric refiners
based on the MACT floor.
3. Stand-Alone Digesters and Fiber
Washers
One wet/dry process hardboard
facility operates a batch stand-alone
digester and a fiber washer that have
unregulated HAP emissions. Standalone digesters are used to steam or
water soak wood chips so that they may
be easily rubbed apart or ground into
fibers in atmospheric refiners that
follow the digesters. Stand-alone
digesters have batch operating cycles
that differ from pressurized refiner presteaming vessels (sometimes called
‘‘digesters’’) used to preheat wood chips
prior to refining. Pressurized refiner presteaming vessels have continuous infeed
and outfeed without pressure release
between the pre-steamer and
pressurized refiner. We are proposing to
add the following definition of ‘‘standalone digester’’ to the PCWP NESHAP to
clearly distinguish this type of unit from
pressurized refiners, which are already
subject to the PCWP NESHAP.
Stand-alone digester means a pressure
vessel used to heat and soften wood chips
(usually by steaming) before the chips are
sent to a separate process unit for refining
into fiber. Stand-alone digesters operate in
batch cycles that include filling with wood
chips, pressurization, cooking of wood chips
under pressure, pressure release (purge)
venting, and chip discharge (blow) from the
pressure vessel. Venting of emissions from
stand-alone digesters is separate from any
downstream refining process. A stand-alone
digester is a process unit.
Pressurized refiners are already subject
to emission standards from the 2004
PCWP NESHAP. We are proposing to
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amend the current definition of
pressurized refiner in the PCWP
NESHAP to state that: ‘‘Pressurized
refiners include pre-steaming vessels
that operate under pressure to
continuously feed and vent through the
pressurized refiner.’’ The amended
definition would distinguish between
pre-steaming vessels that are part of
pressurized refiner systems and standalone digesters.
One batch stand-alone digester system
at a wet/dry hardboard process was
identified. Measuring emissions from
the stand-alone digester vents is not
feasible because the flow rate from the
vents is inconsistent and varies widely
with the intermittent ‘‘purge’’ and
‘‘blow’’ cycles. In addition, entrained
water droplets in the high moisture
stream (composed primarily of steam)
can interfere with emissions samples.
Considering the inability to accurately
measure emissions and the over 60-year
age of the 1 remaining stand-alone
digester in the PCWP industry where
hardboard production has severely
declined due to economic constraints,14
we have concluded that application of
emissions measurement methodology is
not practicable due to technological and
economic limitations and that a work
practice is the appropriate format of
standard according to CAA section
112(h)(2)(B). The potential for HAP
emissions from stand-alone digesters is
reduced when: (1) clean steam from the
boiler is used for the digestion process
(as opposed to steam potentially
contaminated with HAP being reused
from another process); and (2) HAPcontaining or wood pulping
chemicals 15 are not added to the
digestion process. Thus, we are
proposing a work practice requiring
clean steam to be used in the digesters
and prohibiting addition of HAPcontaining or wood pulping chemicals
to the digestion process. Initial and
continuous compliance with the standalone digester work practice is proposed
to be demonstrated through
recordkeeping. No regulatory options
more stringent than the work practice
were identified for further consideration
for existing or new stand-alone
digesters. No new fiberboard or
14 Eighteen facilities manufacturing hardboard
were in operation when the PCWP NESHAP was
promulgated in 2004. Four hardboard
manufacturing facilities remain in operation today.
15 Wood pulping chemicals added to dissolve
lignin in wood include sodium sulfide (Na2S) in
combination with sodium hydroxide (NaOH),
sulfurous acid (H2SO3) compounds, or sodium
sulfite (Na2SO3) in combination with sodium
carbonate (Na2CO3). Lignin removal is not necessary
in the hardboard industry where natural lignin
helps bind wood fibers in processes where
synthetic resins are not used.
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hardboard mills are projected; therefore,
no new PCWP affected sources are
expected to use stand-alone digesters.
Fiber washers are units in which
water-soluble components of wood
(hemicellulose and sugars) that have
been produced during digesting and
refining are removed from the wood
fiber before the fiber is used in
fiberboard or hardboard production. In
a fiber washer, wet fiber leaving a
refiner is further diluted with water and
then passed over a filter, leaving the
cleaned fiber on the surface. With the
decline in the number of wet process
fiberboard and hardboard facilities since
the 2004 NESHAP was promulgated,
only 1 fiber washer remains in operation
in the PCWP industry. This vacuum
drum-type washer is over 60 years old
(due to economic constraints), is
uncontrolled, and is not configured with
an enclosure to capture emissions for
measurement. Because there are
technological and economic limitations
to measuring emissions from this
washer, this unit meets the criteria
under CAA section 112(h)(2)(B) for
establishing a work practice standard.
The potential for HAP emissions from
the fiber washer is already reduced
because the facility uses fresh water to
perform washing (as opposed to reusing
process water) and does not use any
wood pulping chemicals to dissolve
lignin or HAP-containing chemicals
(such as resins) in the manufacturing
process. The lignin that remains in the
fiber helps bind the wood fibers together
to form the hardboard product. We are
proposing a work practice for PCWP
fiber washers to use fresh water for
washing and processing fiber without
addition of wood pulping or HAPcontaining chemicals. Initial and
continuous compliance with the fiber
washer work practice is proposed to be
demonstrated through recordkeeping.
No regulatory options more stringent
than the work practice were identified
for further consideration for existing or
new fiber washers. No new fiberboard or
hardboard mills are projected; therefore,
no new PCWP affected sources are
expected to use fiber washers. No HAP
emission reductions are expected to
result from the work practices standards
because they are already in use.
4. Fiberboard Mat Dryers and Press
Predryers at Existing Sources
Fiberboard mat dryers are conveyortype dryers used to dry wet-formed fiber
mats. Press predryers are used in the
wet/dry hardboard process to remove
additional moisture from the hardboard
mat after it exits the fiberboard mat
dryer before the mat enters the
hardboard press.
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The PCWP NESHAP contains HAP
emission standards for fiberboard mat
dryers (heated zones) and hardboard
press predryers at new sources (i.e., the
add-on control device compliance
options in table 1B to subpart DDDD of
40 CFR part 63 or the production-based
compliance option in table 1A to
subpart DDDD of 40 CFR part 63). In
this action, the EPA is proposing
standards for the heated zones of an
existing fiberboard mat dryer and
hardboard press predryer that are
unregulated for HAP at a wet/dry
process hardboard facility. Both of these
existing dryers are uncontrolled.
According to CAA section
112(d)(3)(B), because there are fewer
than 30 sources, the MACT floor for
existing sources must be based on the
‘‘average emission limitation achieved
by the best performing 5 sources’’ or in
this case the one fiberboard mat dryer
and one predryer with unregulated HAP
emissions. The average emission
limitation achieved for purposes of
setting the MACT floor emission level is
based on the upper limit (UL) of the test
data when there is only 1 source (where
prediction is not required). The UL for
each dryer was calculated using HAP
test data collected in 2022 through a
CAA section 114 survey.
For the fiberboard mat dryer (heated
zones), the MACT floor based on the UL
of the test data is 4.9E–02 lb total HAP
per MSF on a 1⁄8″ thickness basis. The
MACT floor based on the UL of the test
data for the press predryer is 8.0E–02 lb
total HAP per MSF on a 1⁄8″ thickness
basis. We note that the MACT floor
calculations were based on limited data
sets.16 No organic HAP emission
reductions are associated with the
MACT floor options.
We considered beyond-the-floor
regulatory options for the existing
fiberboard mat dryer and press predryer,
which would be to route the dryers to
incineration-based control, such as an
RTO, in order to meet the emission
limits of table 1B to subpart DDDD of 40
CFR part 63 as required in the NESHAP
for new sources. Both dryers were
considered together because using 1
RTO to treat emission streams from both
dryers would be more cost-effective
than 2 separate HAP control devices. In
addition to RTO installation and
operating costs, compliance costs would
include emissions testing, RTO
temperature monitoring, reporting, and
recordkeeping. Total capital and annual
costs associated with the beyond-the16 See the memorandum, Approach for Applying
the Upper Prediction Limit to Limited Datasets, in
the docket for this action for details on our review
of the data sets and conclusions regarding
appropriateness of the proposed MACT floors.
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floor option are estimated to be $2.2
million and 1.0 million per year,
respectively. Reductions in HAP and
VOC associated with the beyond-thefloor option for both dryers are
estimated to be 8.1 tpy organic HAP and
16 tpy VOC, for a cost effectiveness of
$117,000/ton of organic HAP reduced
and $61,000/ton of VOC reduced.
Energy impacts associated with the
beyond-the-floor option for existing
sources include 3,000 MW-hr/year
electricity use (with associated
secondary air emission impacts) and
50,000 MMBtu/yr in natural gas usage.
In addition, an estimated 21,000 gal/
year of wastewater and 8.2 tons/year of
solid waste are estimated to be
generated from oxidizer media washouts
and replacements, respectively.
After reviewing the regulatory options
for the existing fiberboard mat dyer
heated zones and press predryer, the
EPA is proposing to set the HAP
emission standards at the MACT floor.
The more stringent beyond-the-floor
options for each dryer were rejected
because of the high costs relative to the
HAP emission reduction that could be
achieved, energy usage, and other nonair quality environmental impacts.
Although the more stringent beyondthe-floor options are not being
proposed, we are proposing to include
a provision in 40 CFR 63.2240(d)(6) to
allow for compliance with the more
stringent limits in table 1B to subpart
DDDD of 40 CFR part 63 in place of the
proposed limits in table 1C to subpart
DDDD of 40 CFR part 63.
5. Log Vats
Log vats are used to condition logs
before they are cut into veneer or wood
strands. Hot water vats in which logs are
immersed are often open to the
atmosphere. In log steaming or ‘‘chest’’
vats, logs are placed in the vat in
batches, the door is closed, and steam
(which condenses in the vat) along with
hot water sprays are used to condition
the logs for a specified time before the
logs are removed for veneer production.
Both types of vats heat logs to within
the same temperature range (up to 230
°F based on ICR responses).
The recent ICR identified 81 log vats
used at PCWP facilities, including 51
hot water vats and 30 chest vats. None
of the log vats are controlled for HAP,
have a conveyance for collection of
emissions, or have a stack for emissions
measurement. Because the log vats have
neither the proper emissions capture
and conveyance ductwork nor stacks
where emissions testing could be
conducted, based on CAA section
112(h)(2)(A) and (B), we are proposing
a work practice standard for log vats at
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existing or new sources. Although the
HAP emissions data are not available to
correlate with log temperature, it is
reasonable to expect that overheating
logs could increase the potential for
HAP emissions from log vats. The
proposed work practice standard would
require facilities to: (a) operate each vat
using a site-specific target log
temperature that does not exceed 212
°F, measured in the water used to soak
the logs or in the wood cut at the lathe
or stranders; and (b) operate each vat to
reduce the potential for fugitive
emissions by either: (1) covering at least
80 percent of the vat hot water surface
area for soaking vats in which logs are
submerged; or (2) keeping doors closed
while steam or hot water showers are
being applied inside log steaming vats.
Initial and continuous compliance
with the log vat work practice could be
demonstrated through monitoring,
recordkeeping, and reporting that
reflects adherence to the work practice
conditions. No regulatory options more
stringent than the work practice were
identified for further consideration for
log vats. Nationwide organic HAP
reductions are estimated to be 0.7 tpy
for existing sources and 0.17 tpy for new
sources.
6. Mixed PCWP Process Streams
Regulated at Existing Sources
Some PCWP facilities route emission
streams from multiple process units of
the same or different types into 1 shared
HAP control system such as an RTO,
RCO, biofilter, or process incineration
system to meet the compliance options
in table 1B to subpart DDDD of 40 CFR
part 63. In a few mixed process
arrangements, an emissions stream from
a remanded unit is mixed at the inlet to
a HAP control device and co-controlled
with other process units listed in table
1B such that the combined emission
stream became subject to the table 1B
limits when the control system was
initially installed to meet the 2004
NESHAP or as part of the PCWP plant
design. Due to commingling, emissions
from each individual type of process
unit contributing to a mixed PCWP
process stream cannot be distinguished
at the inlet or outlet of the control
device. For this reason, we are
proposing that mixed PCWP process
streams from remanded units meeting
the compliance options in table 1B be
considered a separate type of emission
stream that remains subject to the table
1B limits. Mixed PCWP process streams
are proposed to be defined in 40 CFR
63.2292 as an emission stream from a
process unit subject to the final
amendments that was commingled with
emissions stream(s) from process unit(s)
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subject to the compliance options in
table 1B to subpart DDDD of 40 CFR part
63 before the effective date of the final
amendments at an affected source that
commenced construction (or
reconstruction) on or before the date of
this proposal. The recommended
definition of ‘‘mixed PCWP process
stream’’ refers specifically to a ‘‘stream’’
as opposed to a whole process unit
because there can be uncaptured or
uncontrolled emissions from a
remanded process unit in addition to
the captured emission stream from the
remanded unit that is routed to the HAP
control device as part of a mixed PCWP
process stream.
D. What MACT standards are we
proposing for process units with MDI
emissions?
The EPA is proposing standards to
regulate MDI emissions from
reconstituted wood products presses,
tube dryers that blow-line blend MDI
resin, and miscellaneous coating
operations. The proposed standards for
tube dryers that blow-line blend MDI
resin would apply for commingled MDI
emissions from tube dryers and
reconstituted wood products presses
using MDI. Supporting information for
the proposed standards is provided in
the memorandum, Regulatory Options
for MDI Emissions from Plywood and
Composite Wood Products
Reconstituted Wood Products Presses,
Tube Dryers, and Miscellaneous Coating
Operations, in the docket for this action.
1. Reconstituted Wood Products Presses
The EPA is proposing standards for
MDI emissions from reconstituted wood
products presses that use MDI resin at
any time during the year in any portion
of the board (e.g., whole board, core, or
face). Emissions data for MDI are
available from EPA Method 326 testing
conducted in 2022 (in response to a
CAA section 114 request) on presses
using MDI throughout the whole board.
The EPA is proposing to distinguish
reconstituted wood products presses
that produce OSB from those producing
particleboard or MDF (PB/MDF) for
purposes of establishing MDI standards
because product differences appear to
affect MDI emissions. With the HAP
control level being the same, product
differences are expected to be the reason
for the difference in MDI emissions.
Particleboard and MDF are similar to
one another in that they are used for the
same interior product markets (e.g.,
cabinets, shelving, furniture) while OSB
is used for exterior applications (e.g.,
siding, roofing). OSB furnish is made of
flat wood strands (e.g., several inches in
length) as opposed to the small wood
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fibers used to manufacture MDF. The
smaller wood fibers (or particles) used
in MDF/PB presses have greater overall
surface area than the much larger OSB
wood strands per volume of board
produced. The difference in wood
furnish surface area that is coated with
MDI resin can result in different
potential for MDI emissions from PB/
MDF presses compared to OSB presses.
Different pressing temperatures are also
used. Therefore, we are proposing to
group the presses by product type to
adequately address the variability in
MDI emissions associated with different
products.
There are 26 OSB presses that use
MDI resin. The EPA has MDI emissions
data for 2 of these presses using the type
of control system considered to be best
performing for reducing organic HAP
emissions, including MDI. As noted
previously, when there are fewer than
30 sources, the MACT floor is based on
the best performing 5 sources. However,
in this case emissions data are only
available for 2 sources for determining
the MACT floor. Using the MDI
emissions data from 2 OSB presses, the
MACT floor for existing sources was
calculated and compared to the 3xRDL
MDI concentration and OSB press
emission rate values of 27 micrograms
per dry standard cubic meter (ug/dscm)
of air or 2.5E–04 lb/MSF 3⁄4″ (1.3E–04
lb/MSF 3⁄8″). The 3xRDL values
exceeded the MACT floor concentration
and emission rate for existing sources
and are therefore being proposed in
place of the existing source MACT floor
for OSB presses using MDI to ensure
that the standards are established at the
minimum level at which emissions can
be measured reliably. The MDI MACT
floor for new source OSB presses was
calculated using the MDI emissions data
for the best performing OSB press and
compared to the 3xRDL MDI
concentration. The 3xRDL values
exceeded the MACT floor concentration
and emission rate for new sources and
are therefore being proposed in place of
the new source MACT floor for OSB
presses using MDI.
There are 10 PB/MDF presses that use
MDI resin. The EPA has MDI emissions
data for 2 of the PB/MDF presses with
the type of control system considered to
be best performing for reducing organic
HAP emissions, including MDI. Using
the MDI emissions data from the 2 PB/
MDF presses, the MACT floor for
existing sources was determined to be
8.4E–04 lb/MSF 3⁄4″ or 200 ug/dscm,
which is higher than the corresponding
3xRDL value. The MACT floor for new
source PB/MDF presses was calculated
based on the single best performing
press and compared to the 3xRDL MDI
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concentration and PB/MDF press
emission rate values of 27 ug/dscm and
2.3E–04 lb/MSF 3⁄4″, respectively. The
3xRDL values exceeded the MACT floor
concentration and emission rate and are
therefore being proposed in place of the
MACT floor for new source PB/MDF
presses using MDI to ensure that the
standards are established at the
minimum level at which emissions can
be measured reliably.
Estimated annual emissions of MDI
from the reconstituted wood products
presses tested were less than 0.1 ton/
year. This low level of emissions is
likely because MDI polymerizes into a
solid rapidly and irreversibly in the
reconstituted wood products press, and
the presses tested are equipped with the
types of organic HAP controls found on
the best performing sources in the
PCWP industry. Also, less than one
hundredth of a percent (<0.01%) of the
MDI applied was measured at the inlet
or outlet of the control device.
Considering the low levels of MDI
emitted and that reconstituted wood
products presses already meet HAP
limits from the 2004 PCWP NESHAP
using robust HAP controls, no
regulatory options more stringent than
the existing or new source MACT floors
for MDI were identified for OSB or PB/
MDF reconstituted wood products
presses. Accordingly, we are proposing
that the MDI MACT floors for existing
and new OSB and PB/MDF
reconstituted wood products presses is
MACT for these process units.
Reconstituted wood products presses
operating HAP controls are expected to
meet the MACT floor for existing and
new sources. However, it is currently
unknown whether presses at 2
particleboard facilities that meet the
PCWP production-based compliance
option (PBCO) 17 using pollution
prevention measures would meet the
MDI MACT floor. An MDI emission
reduction of 0.077 tpy with
corresponding VOC reduction of up to
63 tpy is estimated for existing sources.
For new sources, no MDI or VOC
emission reductions are estimated
because new presses are expected to
meet the new source limit.
2. Tube Dryers
Primary tube dryers often incorporate
blow-line blending in which resin is
added to wood fibers as they enter the
primary tube dryer. The resin and wood
fibers mix with the turbulent conditions
in the primary tube dryer as the wood
fiber is dried. Within the PCWP
industry, 5 primary tube dryer systems
17 Table 1A to subpart DDDD of 40 CFR part 63
contains the PBCO total HAP limits.
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incorporate blow-line blending using
MDI resin to produce MDF. In addition,
3 secondary tube dryer systems follow
primary tube dryers that blow-line
blend MDI resin. All of the primary and
secondary tube dryer systems have air
pollution controls to reduce organic
HAP emissions to comply with the 2004
PCWP NESHAP standards.
Primary and secondary tube dryers
are often co-controlled. In some
systems, air flow from the secondary
tube dryers vents through the primary
tube dryers (for energy conservation),
while in other systems the secondary
tube dryers vent directly to the same air
pollution control system as the primary
tube dryers. All of the secondary tube
dryers that follow primary tube dryers
in which MDI is injected with a blowline have emissions that exit from the
same emission point as primary tube
dryers. Therefore, the MDI emission
limits developed for the primary tube
dryers apply for secondary tube dryers
as well.
Primary tube dryers may also be cocontrolled with a reconstituted wood
products press. Emissions data for MDI
are available from the 2022 CAA section
114 survey testing for 1 MDI primary
tube dryer system that blow-line blends
MDI and is co-controlled with a press.
Emissions from the dryer (including
press emissions routed through the
dryer) are controlled by an RTO. The
inlet and outlet of the RTO were tested
for MDI, in which an average MDI
reduction of 87 percent was achieved.
The inlet MDI concentration for the
blow-line blend tube dryer (with press)
system was higher than MDI emissions
from reconstituted wood products
presses alone, which suggests that most
of the MDI emissions in a combined
system are associated with the blow-line
blend tube dryer. Therefore, we are
proposing that the same MDI standard
(in terms of lb/ODT) established for
blow-line blend tube dryers alone
would also apply for blow-line blend
tube dryer and press combinations.
Because there are fewer than 30
primary tube dryers that blow-line
blend MDI, according to CAA section
112(d), the MACT floor for existing
sources is based on the best performing
5 systems for which the Administrator
has emissions information and the
MACT floor for new sources is based on
the single best performing system. In
this case, because emissions data are
available for only 1 system, data for this
1 system was used to establish the
MACT floor for both existing and new
sources. Using the emission test run
data for the tested dryer system (7 runs),
the MACT floor for new and existing
sources is 1.7E–02 lb/ODT or 0.68 mg/
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dscm. No regulatory options more
stringent than the MACT floor were
identified for tube dryers that blow-line
blend MDI.
Because all of the tube dryer systems
that blow-line blend MDI resin have
HAP emission controls, we anticipate
that they would all meet the MDI MACT
floor based on the average MDI
emissions from the comparable unit
tested. No MDI emission reductions are
estimated as all existing and new
sources are expected to meet the MACT
floor.
3. Miscellaneous Coatings Operations
The EPA is proposing to regulate MDI
emissions from miscellaneous coating
operations in which MDI moisture
sealants are applied to engineered wood
products such as parallel strand lumber
or LVL. One MDI moisture sealant spray
booth at an engineered wood products
facility was identified and tested as part
of the 2022 CAA section 114 survey.
Using the test data from this facility, the
proposed MACT floor limit for existing
and new sources is 1.9E–03 lb MDI
emitted/lb sealant applied, or 1.4E–05 lb
MDI/ft2 surface area coated based on
coating HAP content. No reduction in
MDI emissions is estimated as a result
of the MDI MACT floor. No options
more stringent than the MACT floor
emission level were identified for
further analysis.
E. What performance testing,
monitoring, and recordkeeping and
reporting are we proposing?
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1. Performance Testing
For the new and existing source
emission limits being added to the
PCWP NESHAP, we are proposing that
new sources demonstrate initial
compliance within 180 days after the
effective date of the final rule or after
startup, whichever is later, and that
existing sources demonstrate initial
compliance within 3 years after
promulgation of the final rule.
Additionally, we are proposing that
subsequent performance testing would
be required every 5 years (60 months),
using the methods identified in table 4
to subpart DDDD of 40 CFR part 63.
The proposed emissions test methods
for total HAP include EPA Method 320
(40 CFR part 63, appendix A), NCASI
Method IM/CAN/WP–99.02 (IBR in 40
CFR 63.14), NCASI Method ISS/FP–
A105.0 (IBR in 40 CFR 63.14); or ASTM
D6348–12e1 (IBR in 40 CFR 63.14) with
the conditions discussed in section
VIII.I of this preamble. EPA Method 326
(40 CFR part 63, appendix A) is
proposed for MDI emissions
measurement, in which a minimum
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sample of 1 dry standard cubic meter
(dscm) must be collected. For PM as a
surrogate to HAP metals, either EPA
Method 5 (40 CFR part 60, appendix A–
3) or EPA Method 29 (40 CFR part 60,
appendix A–8) is proposed with a
minimum sample volume of 2 dscm. For
Hg, EPA Method 29 or EPA Method 30B
(40 CFR part 60, appendix A–8) are
proposed, with a minimum sample
volume of 2 dscm. The EPA Method
26A (40 CFR part 60, appendix A–8) is
proposed for HCl emissions
measurement with a minimum sample
volume of 2 dscm. The recently updated
EPA Method 23 (40 CFR part 60,
appendix A–8) is proposed for PAH
emission measurement with a minimum
sample volume of 3 dscm. Consistent
with the treatment of non-detect data
used to establish the emission
standards, we are proposing that nondetect data be treated as the MDL in test
averages used to demonstrate
compliance with the standards
proposed in tables 1C, 1D, or 1E to
subpart DDDD of 40 CFR part 63.
2. Parameter Monitoring
Under this proposal, continuous
compliance with the standards
proposed in tables 1C, 1D, or 1E to
subpart DDDD of 40 CFR part 63 would
be demonstrated through control device
parameter monitoring coupled with
periodic emissions testing described
earlier in this preamble. The parametric
monitoring already required in table 2 to
subpart DDDD of 40 CFR part 63 for
thermal oxidizers, catalytic oxidizers, or
biofilters to demonstrate continuous
compliance with the compliance
options in table 1B to subpart DDDD of
40 CFR part 63 would also be required
to demonstrate ongoing compliance
with the standards in tables 1C, 1D, or
1E to subpart DDDD of 40 CFR part 63.
In addition to the parametric monitoring
currently specified for thermal
oxidizers, catalytic oxidizers, or
biofilters, we are proposing to add to
table 2 to subpart DDDD of 40 CFR part
63 the following parameter monitoring
requirements for the types of APCDs
that we expect would be used to comply
with the standards proposed in tables
1D or 1E to subpart DDDD of 40 CFR
part 63:
• For WESP, monitor and record the
secondary electric power input and
liquid flow rate;
• For dry ESP, monitor and record the
secondary electric power input or
opacity;
• For wet PM scrubbers, monitor and
record the liquid flow rate and pressure
drop;
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• For wet acid gas scrubbers, monitor
and record the liquid flow rate and
effluent pH;
• For electrified filter beds, monitor
and record the ionizer voltage or current
and pressure drop; and
• For mechanical collectors (e.g.,
cyclone or multiclone) or other dry
control devices, monitor and record
opacity.
The operating limits for these
parameters are proposed to be set
consistent with the existing provisions
of 40 CFR 63.2262, as the average of the
3 test run averages during the
performance test. Continuous
compliance with the parameters for
WESP, dry ESP, wet scrubbers, and EFB
would be determined by comparing the
3-hour block average parameter average
to the limit established during the
performance test.
Consistent with existing provisions in
table 2 to subpart DDDD of 40 CFR part
63, a source owner choosing to rely on
a control device other than a thermal
oxidizer, catalytic oxidizer, or biofilter
used to meet a compliance option in
table 1C to subpart DDDD of 40 CFR part
63 would be required to petition the
Administrator for site-specific operating
parameters to be monitored or would
have to maintain the 3-hour block
average THC concentration within the
limits established during the
performance test. The source owner of
process units that meet a compliance
option in table 1C, 1D, or 1E to subpart
DDDD of 40 CFR part 63 without using
a control device would be required to
maintain on a daily basis the process
unit controlling operating parameter(s)
within the ranges established during the
performance test or maintain the 3-hour
block average THC concentration within
the limits established during the
performance test.
For control devices where opacity is
used as an operating parameter, we are
proposing that a continuous opacity
monitoring system (COMS) would be
used and that the 24-hour block average
opacity must not exceed 10 percent (or
the highest hourly average measured
during the performance test). We are
proposing updates to table 10 to subpart
DDDD of 40 CFR part 63 to indicate
provisions pertaining to opacity and
COMS that apply for subpart DDDD. We
are proposing to change the following
provisions from ‘‘No’’ or ‘‘NA’’ to ‘‘Yes’’
in table 10: 40 CFR 63.8(c)(5), 63.8(e),
63.9(f), and 63.10(e)(4). We are also
proposing to note in table 10 that the
requirements for opacity standards in 40
CFR 63.6(h)(2) through (9) do not apply
because the opacity is being proposed as
an operating limit and not as an
emission standard.
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Continuous monitoring requirements
associated with the work practices
proposed in table 3 to subpart DDDD of
40 CFR part 63 include combustion unit
bypass stack usage monitoring (e.g.,
temperature or bypass damper position),
lumber kiln dry bulb temperature
monitoring (for comparison of the 3hour block average to the dry bulb set
point), in-kiln lumber moisture
monitoring (for comparison of the
semiannual average kiln-dried lumber
moisture content), or monitoring of
lumber kiln temperature (with 3-hour
block averaging) and lumber moisture
(with semiannual averaging) for
comparison to limits in an approved
site-specific plan.
We are also proposing continuous
monitoring and recording of process
unit bypass stack usage at all times
while the process units are operating,
including times when the process unit
is undergoing startup or shutdown, and
during the operating conditions
specified in 40 CFR 63.2250(f)(2)
through (4). This requirement is being
proposed to ensure that reliable data are
available to evaluate continuous
compliance with the PCWP NESHAP
requirements.
Consistent with NESHAP general
provisions, a source owner would be
required to operate and maintain the
source, its air pollution control
equipment, and its monitoring
equipment in a manner consistent with
safety and good air pollution control
practices for minimizing emissions, to
include operating and maintaining
equipment in accordance with the
manufacturer’s recommendations.
Owners would be required to prepare
and keep records of calibration and
accuracy checks of the continuous
monitoring system (CMS) to document
proper operation and maintenance of
the monitoring system.
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3. Recordkeeping and Reporting
Under this proposal, and consistent
with existing requirements in the PCWP
NESHAP, a source owner would be
required to submit semi-annual
compliance summary reports which
document both compliance with the
requirements of the PCWP NESHAP and
any deviations from compliance with
any of those requirements. Owners and
operators would be required to maintain
the records specified by 40 CFR 63.10
and, in addition, would be required to
maintain records of all monitoring data,
in accordance with the PCWP NESHAP
(40 CFR 63.2282).
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F. What other actions are we proposing,
and what is the rationale for those
actions?
In addition to proposing the new
standards and monitoring,
recordkeeping and reporting
requirements discussed above, we are
proposing to revise the PCWP NESHAP
to remove obsolete rule language
including the emissions averaging
compliance option, dates, and startup/
shutdown provisions that are no longer
in effect. Removing the outdated
language from the PCWP NESHAP
would streamline the rule and make it
easier to read. We are also proposing
updates and clarifications of the
electronic reporting requirements. The
proposed revisions and rationale are
presented below.
1. Emissions Averaging
Emissions averaging was included in
the 2004 rule as a compliance option for
use at existing affected sources. To date,
the EPA is only aware of one facility
that used the emissions averaging
compliance option, but that facility has
ceased PCWP production. We are
proposing to remove the emissions
averaging compliance option because no
existing facilities are using it, and
emissions averaging is not an option for
new affected facilities. Also, the
proposed new emission standards
discussed in section IV of this preamble
further diminish opportunities for
emissions averaging. Our proposal to
remove the emissions averaging option
would simplify the rule language.
2. Obsolete Dates and Provisions
On August 13, 2020, the EPA
published several amendments to the
PCWP NESHAP that were effective on
August 13, 2020. The amendments
included removal of references to the
SSM exemption in 40 CFR 63.6(f)(1) and
(h)(1) and changes to certain
recordkeeping and reporting provisions.
The compliance dates for the August 13,
2020, amendments were August 13,
2020, for affected sources that
commenced construction or
reconstruction after September 19, 2019,
or August 31, 2021, for all other affected
sources. Those compliance dates have
passed.
The amendments now being proposed
would become effective on the date of
publication of the final rule and would
have multiple associated compliance
dates as discussed in section IV.G of this
preamble. To reduce confusion as we
add future compliance dates to the
PCWP NESHAP, we are proposing to
remove the obsolete dates and
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31879
provisions that are no longer in effect,
including:
• In 40 CFR 63.2233(1) through (3),
cross-references to specific paragraphs
needed to implement the August 13,
2020, amendments are proposed to be
removed and replaced with a reference
to the proposed 40 CFR 63.2233(e),
which provides compliance dates for
the rule requirements proposed in this
action.
• Paragraphs 40 CFR 63.2250(a)
through (c) are proposed to be removed
and reserved because their requirements
no longer apply.
• Date language is proposed to be
removed in paragraphs 40 CFR
63.2250(f) and (g), which are paragraphs
that replaced the obsolete paragraphs 40
CFR 63.2250(a) through (c) in the
August 13, 2020, amendments.
• Paragraphs 40 CFR 63.2280(b) and
(d) contained dates for when electronic
submittal of initial notifications and
performance test results became
effective. 40 CFR 63.2281(b)(6)
contained dates for when electronic
submittal of semiannual reports became
effective. These dates have passed, and
the electronic reporting requirements
are in full effect, so we are proposing to
remove dates to make the rule easier to
read.
• The first part of paragraph 40 CFR
63.2281(c)(4) contains dates for
language that was phased out as well as
dates for when electronic reporting
requirements were phased in. Similarly,
40 CFR 63.2282(a)(2) contains obsolete
dates and language intended to phase
out some records and phase in other
records. Because the dates have now
passed, we are proposing to remove the
obsolete language to simplify the rule.
• Row 2 in table 9 to subpart DDDD
of 40 CFR part 63 is proposed to be
removed and reserved because the
requirement for an SSM report is no
longer in effect.
• The August 13, 2020, final rule
added a column to table 10 to subpart
DDDD of 40 CFR part 63 to clarify
which general provisions in subpart A
of 40 CFR part 63 applied before and
after August 13, 2021, for existing
sources. The now obsolete column
pertaining to requirements before
August 13, 2021, is proposed to be
removed.
Those amendments pertain to SSM
provisions that have been removed and
to reporting provisions that were added
on August 13, 2020. For clarity, we are
retaining date language from the August
13, 2020, final rule that specified
compliance dates for standards and
electronic reporting provisions added
with that rulemaking. We have also
taken care to insert compliance date
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language for the new standards
proposed in this action (in 40 CFR
63.2240(d) and (e), tables 1C, 1D, 1E to
subpart DDDD of 40 CFR part 63, 40
CFR 63.2241(d) through (h), and table 3
to subpart DDDD of 40 CFR part 63) as
discussed further in section IV.G of this
preamble.
3. Electronic Reporting Updates and
Clarifications
On November 19, 2020, the EPA
published a final rule incorporating
standard electronic reporting language
into the general provisions at 40 CFR
63.9(k). In this action, we are proposing
to update the electronic reporting
language in 40 CFR part 63, subpart
DDDD, to refer to the provisions in 40
CFR 63.9(k) in addition to other
revisions. The proposed revisions are as
follows:
• We are proposing to require that
initial notifications and notifications of
compliance status be submitted in a
user-specified format such as portable
document format (PDF) in 40 CFR
63.2280(b) and (d) instead of 40 CFR
63.2281(h).
• General provisions pertaining to
submittal of CBI are proposed to be
removed from 40 CFR 63.2281(h), (i)(3),
and (j)(3).
• In 40 CFR 63.2281(k), we are
proposing to replace language
pertaining to CEDRI outages (which is
now in 40 CFR 63.9(k)) with additional
detailed procedures for submitting CBI
in electronic format. The update
provides an email address that source
owners and operators can use to
electronically mail CBI to the OAQPS
CBI Office when submitting compliance
reports.
• In 40 CFR 63.2281(l), we are
proposing to remove the provisions
related to force majeure claims which
are now in 40 CFR 63.9(k).
• We are proposing to remove the
provision in 40 CFR 63.2283(d) that
states that records submitted to CEDRI
may be maintained in electronic format,
because 40 CFR 63.10(b)(1) already
allows the retention of all records
electronically.
• In table 10 to subpart DDDD of 40
CFR part 63, we are proposing to
indicate that all of the provisions in 40
CFR 63.9(k) apply to 40 CFR part 63,
subpart DDDD.
In addition, we are proposing to
amend 40 CFR 63.2281(c)(4) to clarify
the compliance reporting requirements
for the work practices in table 3 to
subpart DDDD of 40 CFR part 63 (rows
6, 7, or 8). We are proposing to clarify
that the requirement to report the date,
time, and duration of every instance in
which one of the work practices is used
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applies only if that individual work
practice is used for more than 100 hours
during the reporting period. The EPA’s
original intent was for the 100-hour
reporting threshold to be compared to
the semiannual usage of each of the 3
work practices individually, not for the
total usage of all 3 work practices
combined. As stated in 40 CFR
63.2281(c)(4), when one of the work
practices is used for less than 100 hours
per semiannual reporting period, a
summary of the number of instances
and total amount of time that work
practice was used is required to be
reported. As noted previously, we are
also proposing to require continuous
monitoring and recording of process
unit bypass stack usage at all times
including during the operating
conditions specified in 40 CFR
63.2250(f)(2) through (4) and table 3 to
subpart DDDD of 40 CFR part 63 (rows
6, 7, or 8) to ensure that reliable data are
available to evaluate continuous
compliance with the PCWP NESHAP
requirements.
Finally, we are placing in the docket
a revised draft version of the PCWP
semiannual reporting template with
updates to reflect the proposed changes
to 40 CFR part 63, subpart DDDD,
described throughout this preamble.
4. Definitions and Other Amendments
We are proposing to add several
definitions to the PCWP NESHAP to
define process units with new standards
being added to the rule. We are also
proposing to amend selected existing
definitions to ensure that the products
and process units covered by the PCWP
NESHAP are adequately described.
5. Issues Raised by Petitioners
Following the RTR
Following publication of the final
RTR (85 FR 49434, August 13, 2020), the
EPA received a petition for
reconsideration (Petition) from
Earthjustice on behalf of Greater
Birmingham Alliance to Stop Pollution,
Louisiana Environmental Action
Network, and Sierra Club (Petitioners).
The Petitioners asked the EPA to
reconsider certain aspects of the August
13, 2020, final technology review and
other amendments under the authority
of CAA section 307(d)(7)(B), arguing
that the EPA’s rationale for four
decisions all appeared for the first time
in the 2020 final rule and response to
comments (RTC) document
accompanying the final rule.18 The EPA
18 National Emission Standards for Hazardous
Air Pollutants: Plywood and Composite Wood
Products (40 CFR part 63, subpart DDDD) Residual
Risk and Technology Review, Final Amendments,
Responses to Public Comments on September 6,
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is proposing changes to the PCWP
NESHAP to address some of the
Petitioners’ concerns and is inviting
public comment on some of the issues
raised by the Petitioners in their letter
to the EPA, which is available in the
docket for this action.19 The four issues
are discussed below.
In the first issue raised, the Petitioners
alleged that the EPA failed to set limits
for unregulated HAPs. Although we do
not agree that the Petitioners have met
their burden under CAA section
307(d)(7)(B) to show that it was
impracticable to raise this objection
during the public comment period for
the proposed 2020 technology review,
and thereby compel reconsideration of
this issue, this action contains proposed
standards for unregulated HAP in order
to respond to the 2007 partial remand
and vacatur of the 2004 NESHAP and to
comport with the 2020 LEAN ruling,
such that the Petitioners’ concern
regarding this issue will be resolved
once this action is finalized.
In the second and third issues raised
by the Petitioners, they disagreed with
two work practices the EPA finalized on
the August 13, 2020, for safety-related
shutdowns and pressurized refiner
startup and shutdown and objected to
what they perceived to be the EPA’s
changed or new rationale for these work
practices, claiming that they did not
have an opportunity to raise their
objections during the public comment
period. The Petitioners disagreed with
the EPA’s use of CAA section 112(h) to
develop work practice standards for
safety-related shutdowns and
pressurized refiner startup and
shutdown events. For safety-related
shutdowns, the Petitioners took issue
with the EPA’s rationale that facilities
cannot capture and convey HAP
emissions to a control device during
these periods for safety reasons (RTC at
89, emphasis added), saying that
whether emissions can be conveyed to
a control device is irrelevant under CAA
section 112(h)(2)(A). In response to this
critique, and to ensure that there is a
full opportunity for all stakeholders to
comment on the EPA’s rationale for
these work practices, the EPA requests
comment on the relevance of the ability
of facilities to capture and convey
emissions to a control device to CAA
2019, Proposal. Document ID No. EPA–HQ–OAR–
2016–0243–0244 in the docket for this action.
19 Letter from J. Pew, Earthjustice, to A. Wheeler,
EPA. Petition for reconsideration of the final action
taken at 85 FR 49434 (August 13, 2020), titled
‘‘National Emission Standards for Hazardous Air
Pollutants: Plywood and Composite Wood Products
Residual Risk and Technology Review submitted on
behalf of Greater Birmingham Alliance to Stop
Pollution, Louisiana Environmental Action
Network, and Sierra Club.’’ October 13, 2020.
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section 112(h)(2)(A), given that CAA
section 112(h)(2)(A) explicates CAA
section 112(h)(1) which explicitly refers
to the EPA’s judgment as to when it is
not feasible to prescribe or enforce an
emission standard for control of a HAP
(emphasis added).
Regarding the EPA’s rationale under
CAA section 112(h)(2)(B) for the safetyrelated shutdown and pressurized
refiner startup and shutdown work
practices, the Petitioners expressed
discontent with the EPA’s conclusion
that stack tests (which typically take 1
to 3 hours) cannot be conducted for
events lasting only minutes. The
Petitioners asserted that EPA should
have considered the practicability of
other measurement methodologies
including CEMS or continuous
parameter monitoring. In response to
the Petitioners’ concerns, we maintain
that stack testing is not feasible for
safety-related shutdown events lasting
only minutes or for pressurized refiner
startup/shutdown events lasting less
than 15 minutes. We request comment
on how the EPA could feasibly prescribe
or enforce a numeric emission limit for
such short-term events without the
ability to conduct stack testing. Further,
continuous operation of CEMS on
bypass stacks that are unused for the
majority of process operating time is not
practicable from an economic
standpoint or technically (e.g., because
of the calibration drift likely to occur
while the CEMS goes unused). The
source testing required for conducting a
RATA of CEMS would not be possible
without requiring the use of the bypass
during the RATA. Obtaining emissions
data to correlate with parameters to
establish continuously monitored
parameter limits also necessitates stack
testing. Although CEMS or specific
continuously monitored parameter
limits are not an appropriate
measurement methodology for safetyrelated shutdowns and pressurized
refiner startups and shutdowns
themselves because of technical and
economic limitations, we are proposing
additional continuous parameter
monitoring of bypass stack usage in
addition to the work practices for safetyrelated shutdowns and pressurized
refiner startup/shutdown events to
address the Petitioners’ concern. As
discussed in section IV.A.6 of this
preamble, we are proposing to require
continuous monitoring of combustion
unit bypass stacks in addition to
proposing standards for annual tune-ups
of combustion units used to direct-fire
dryers. As discussed in section IV.E.2 of
this preamble, we are also proposing
continuous monitoring of process unit
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bypass stack usage at all times while the
process units are operating, including
times when the process unit is
undergoing startup or shutdown, and
during safety-related shutdowns and
pressurized refiner startup/shutdown
events to ensure that reliable data are
available to evaluate continuous
compliance with the PCWP NESHAP
requirements.
The Petitioners also took issue with
inclusion of measures that facilities
have developed to protect workers and
equipment in the safety-related
shutdown work practice. The
Petitioners argued that the steps an
operator takes to protect workers and
equipment are not necessarily the steps
needed to prevent excess emissions or
to remove raw materials and the heat
source from the process as expeditiously
as possible. We disagree with the
Petitioners that the phrase ‘‘to protect
workers and equipment’’ detracts from
the safety-related shutdown work
practice requirements to ensure that the
flow of raw materials (such as furnish or
resin) and fuel or process heat (as
applicable) ceases and that material is
removed from the process unit(s) as
expeditiously as possible given the
system design to reduce air emissions.
However, we request comment on
inclusion of measures facilities
developed to protect workers and
equipment from the safety-related
shutdown provision. We also request
comment on all aspects of the work
practice provisions (which appear in
table 3 to subpart DDDD of 40 CFR part
63, rows 6 and 7) based on operational
experience now that these narrowly
defined provisions have been
implemented in place of the broader
SSM exemptions that were removed
from the PCWP NESHAP.
In their fourth issue raised, the
Petitioners disagreed with the EPA’s
statement that use of low-HAP resins is
a development under CAA section
112(d)(6), claiming that the EPA must
revise standards for any development
identified to require the maximum
degree of reduction that is achievable
through its application. In the 2020
technology review, when noting that
low-HAP resins were a development,
the EPA also explained that the EPA did
not identify information to suggest that
the resin system changes have
significantly altered the type of process
units or HAP pollution control
technologies used in the PCWP industry
to date or have led to processes or
practices that have not been accounted
for in the promulgated PCWP NESHAP
compliance options. The Petitioners
dismissed as irrelevant the EPA’s
explanation that there are many types of
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31881
resin systems used in the manufacture
of the various PCWP and that the resinsystem solution for one facility’s
product may not be applicable for
another product produced at a different
facility. The Petitioners also argued that
it is irrelevant that the EPA noted in
2020 plans for additional action for the
PCWP NESHAP source category with
respect to remanded PCWP process
units in which the EPA would further
consider the effects of resin system
changes.
Given the Petitioners’ objections, we
are rearticulating our conclusion from
the August 13, 2020, final technology
review. Specifically, we are retracting
our characterization of low-HAP resins
as a ‘‘development’’ under CAA section
112(d)(6) with respect to the standards
established for the PCWP source
category in 2004. As noted in 2020, the
EPA did not identify information
suggesting that the resin system changes
have significantly altered the type of
process units or HAP pollution control
technologies used in the PCWP industry
or have led to processes or practices that
were not accounted for in the 2004
promulgated PCWP NESHAP
compliance options. Therefore, we agree
with the Petitioners that it may have
been inappropriate to describe resin
changes as a ‘‘development’’ under CAA
section 112(d)(6) since the 2004
promulgated standards. Moreover, we
disagree with the Petitioners’ claim that
if resin changes were in fact such a
‘‘development,’’ the EPA would be
required to establish MACT standards
under CAA section 112(d)(2) and (3) as
a consequence of that development.
CAA section 112(d)(6) does not require
the EPA to reconduct MACT
determinations, as the D.C. Circuit made
clear in NRDC v. EPA, 529 F.3d 1077
(D.C. Cir. 2008). Instead, CAA section
112(d)(6) provides that the EPA is to
exercise its judgment to determine what
revisions to preexisting standards are
necessary, after considering such
developments. In any event, as
discussed in section IV.C.1 of this
preamble, in this action—in order to
address previously unregulated HAP
emissions, respond to the 2007 partial
remand and vacatur of the 2004
NESHAP, and comport with the LEAN
ruling—we are under CAA section
112(h) setting standards for RMH
process units for which no emission
standards are currently in place, based
on the use of non-HAP resins or resins
with low vapor pressure (and therefore
low potential for HAP emissions)
including resin types which were
available at the time of the 2004 rule.
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G. What compliance dates are we
proposing, and what is the rationale for
the proposed compliance dates?
Amendments to the PCWP NESHAP
proposed in this rulemaking for
adoption under CAA section 112(d)(2)
and (3) are subject to the compliance
deadlines outlined in the CAA under
CAA section 112(i). For existing
sources, CAA section 112(i)(3) provides
that there shall be compliance ‘‘as
expeditiously as practicable, but in no
event later than 3 years after the
effective date of such standard’’ subject
to certain exemptions further detailed in
the statute.20 In determining what
compliance period is as ‘‘expeditious as
practicable,’’ we consider the amount of
time needed to plan and construct
projects and change operating
procedures. As provided in CAA section
112(i), all new affected sources would
comply with these provisions by the
effective date of the final amendments
to the PCWP NESHAP or upon startup,
whichever is later.
The EPA projects that many existing
sources would need to make changes
(e.g., review operations, assemble
documentation, install add-on controls
and monitoring equipment) to comply
with the proposed limits for various
process units in their facility. These
sources would require time to develop
plans, construct, conduct performance
testing, and implement monitoring to
comply with the revised provisions.
Therefore, we are proposing to allow 3
years for existing sources to become
compliant with the new emission
standards.
All affected facilities would have to
continue to meet the current provisions
of 40 CFR part 63, subpart DDDD, until
the applicable compliance date of the
amended rule.
For all affected sources that
commence construction or
reconstruction on or before May 18,
2023, we are proposing that it is
necessary to provide 3 years after the
effective date of the final rule for owners
and operators to comply with the
provisions of this action. For all affected
sources that commenced construction or
reconstruction after May 18, 2023, we
are proposing that owners and operators
comply with the provisions by the
effective date of the final rule (or upon
20 Association of Battery Recyclers v. EPA, 716
F.3d 667, 672 (D.C. Cir. 2013) (‘‘Section 112(i)(3)’s
3-year maximum compliance period applies
generally to any emission standard . . .
promulgated under [section 112]’’ (brackets in
original)).
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startup, whichever is later). The
effective date is the date of publication
of the final amendments in the Federal
Register.
As noted previously, the affected
source is the collection of process units
at a PCWP facility. Examples of new
affected sources are new greenfield
PCWP or lumber facilities, existing
facilities constructing new PCWP
manufacturing process lines in addition
to (or as a replacement for) existing
process lines, and existing lumber
facilities adding (or replacing) lumber
kilns in projects that meet the definition
of reconstruction.
We solicit comment on these
proposed compliance periods, and we
specifically request submission of
information from sources in this source
category regarding specific actions that
would need to be undertaken to comply
with the proposed amended provisions
and the time needed to make the
adjustments for compliance with any of
the revised provisions. We note that
information provided may result in
changes to the proposed compliance
dates.
V. Summary of Cost, Environmental,
and Economic Impacts
A. What are the affected sources?
There are currently 223 major-source
facilities subject to the PCWP NESHAP.
We estimate that 6 new PCWP facilities
will be constructed and become subject
to the NESHAP in the next 5 years.
B. What are the air quality impacts?
This proposed action is expected to
reduce HAP and VOC emissions from
the PCWP source category. In
comparison to baseline emissions of
7,474 tpy HAP and 55,349 tpy VOC,21
the EPA estimates HAP and VOC
emission reductions of approximately
591 tpy and 8,051 tpy, respectively. We
also estimate that the proposed action
would result in additional reductions of
231 tpy of PM, 164 tpy of PM2.5, 132 tpy
of NOX, 718 tpy of CO, 12 tpy of SO2,
129,741 tpy of CO2, 11 tpy of methane
(CH4), and 4.7 tpy of nitrous oxide
(N2O). The reduction in CO2, CH4, and
N2O combined is also equal to 130,455
carbon dioxide equivalent (CO2e).
Secondary air impacts associated with
the proposed action are estimated to
result in emissions increases of 5.4 tpy
of PM, 2.0 tpy of PM2.5, 22 tpy of CO,
21 Baseline emissions are from uncontrolled
process units; i.e., they do not include emissions
from process units regulated by the NESHAP.
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2.7E–04 tpy of Hg, 14 tpy of NOX, 14 tpy
of SO2, 23,227 tpy CO2, 1.8 tpy of CH4,
and 0.26 tpy of N2O. The increase in the
CO2, CH4, and N2O is also equal to
23,350 CO2e. More information about
the estimated emission reductions and
secondary impacts of this proposed
action can be found in the document
Cost, Environmental, and Energy
Impacts of Subpart DDDD Regulatory
Options in EPA Docket ID No. EPA–
HQ–OAR–2016–0243.
C. What are the cost impacts?
The EPA estimates that this proposed
action would cost approximately $126
million in total capital costs (distributed
across multiple years) and $51 million
per year (in 2021 dollars) in total
annualized costs. More information
about the estimated cost of this
proposed action can be found in the
document Cost, Environmental, and
Energy Impacts of Subpart DDDD
Regulatory Options contained in the
docket for this action.
D. What are the economic impacts?
For the proposed rule, the EPA
estimated the cost of compliance with
the proposed emission limits. This
includes the capital costs of installation,
and subsequent maintenance and
operation of the controls as well as other
one-time and annual costs. To assess the
potential economic impacts, the
expected annual cost was compared to
the total sales revenue for the ultimate
owners of affected facilities. For this
rule, the expected annual cost is
$228,700 (on average) for each facility,
with an estimated nationwide annual
cost of $51,000,000. The 223 affected
facilities are owned by 65 parent
companies, and the total costs
associated with the proposed
amendments are expected to be on
average about 0.2 percent of annual
sales revenue per ultimate owner.
Information on our cost and economic
impact estimates for the PCWP
manufacturing source category is
available in the docket for this proposed
rule (Docket ID No EPA–HQ–OAR–
2016–0243).
E. What are the benefits?
Implementing the proposed
amendments is expected to reduce
emissions of HAP and non-HAP
pollutants, such as VOC. In this section,
we provide a qualitative discussion of
the benefits of this proposed rule and
HAP health effects.
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We estimate that the proposed
amendments would reduce HAP
emissions from the source category by
approximately 591 tpy. The
amendments would regulate emissions
of acetaldehyde, acrolein,
formaldehyde, methanol, phenol,
propionaldehyde, non-Hg HAP metals,
Hg, HCl, PAH, D/F and MDI.
Information regarding the health effects
of these compounds can be found in
Health Effects Notebook for Hazardous
Air Pollutants (at https://www.epa.gov/
haps/health-effects-notebookhazardous-air-pollutants) and in the
EPA Integrated Risk Information System
(IRIS) database (at https://iris.epa.gov/
AtoZ/?list_type=alpha).
The proposed amendments would
reduce emissions of VOC which, in
conjunction with NOX and in the
presence of sunlight, form ground-level
ozone (O3). There are health benefits of
reducing VOC emissions in terms of the
number and value of avoided ozoneattributable deaths and illnesses. The
Integrated Science Assessment for
Ozone (Ozone ISA) 22 as summarized in
the TSD for the Final Revised Cross
State Air Pollution Rule Update 23
synthesizes the toxicological, clinical,
and epidemiological evidence to
determine whether each pollutant is
causally related to an array of adverse
human health outcomes associated with
either acute (i.e., hours or days-long) or
chronic (i.e., years-long) exposure. For
each outcome, the ISA reports this
relationship to be causal, likely to be
causal, suggestive of a causal
relationship, inadequate to infer a
causal relationship, or not likely to be
a causal relationship.
In brief, the Ozone ISA found shortterm (less than 1 month) exposures to
ozone to be causally related to
respiratory effects, a ‘‘likely to be
causal’’ relationship with metabolic
effects and a ‘‘suggestive of, but not
sufficient to infer, a causal relationship’’
for central nervous system effects,
cardiovascular effects, and total
mortality. The ISA reported that longterm exposures (1 month or longer) to
ozone are ‘‘likely to be causal’’ for
respiratory effects including respiratory
mortality, and a ‘‘suggestive of, but not
22 U.S. EPA. 2020. Integrated Science Assessment
for Ozone and Related Photochemical Oxidants.
U.S. Environmental Protection Agency.
Washington, DC. Office of Research and
Development. EPA/600/R–20/012. Available at:
https://www.epa.gov/isa/integrated-scienceassessment-isa-ozone-and-related-photochemicaloxidants.
23 U.S. EPA. 2021. Regulatory Impact Analysis
Final Revised Cross-State Air Pollution Rule Update
for the 2008 Ozone NAAQS. Available at https://
www.epa.gov/sites/default/files/2021-03/
documents/revised_csapr_update_ria_final.pdf.
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sufficient to infer, a causal relationship’’
for cardiovascular effects, reproductive
effects, central nervous system effects,
metabolic effects, and total mortality.
F. What analysis of environmental
justice did we conduct?
Following the directives set forth in
multiple Executive orders, the Agency
has evaluated the impacts of this action
on communities with EJ concerns.
Executive Order 12898 directs the EPA
to identify the populations of concern
who are most likely to experience
unequal burdens from environmental
harms—specifically, minority
populations (i.e., people of color and/or
Indigenous peoples) and low-income
populations (59 FR 7629; February 16,
1994). Additionally, Executive Order
13985 is intended to advance racial
equity and support underserved
communities through Federal
Government actions (86 FR 7009;
January 25, 2021).
The EPA defines EJ as the fair
treatment and meaningful involvement
of all people regardless of race, color,
national origin, or income, with respect
to the development, implementation,
and enforcement of environmental laws,
regulations, and policies.24 The EPA
further defines fair treatment to mean
that no group of people should bear a
disproportionate burden of
environmental harms and risks,
including those resulting from the
negative environmental consequences of
industrial, governmental, and
commercial operations or programs and
policies. In recognizing that people of
color and low-income populations often
bear an unequal burden of
environmental harms and risks, the EPA
continues to consider ways of protecting
them from adverse public health and
environmental effects of air pollution.
To examine the potential for any EJ
issues that might be associated with
PCWP manufacturing facilities, we
performed a demographic analysis,
which is an assessment of individual
demographic groups of the populations
living within 5 kilometers (km) and 50
km of the facilities. The EPA then
compared the data from this analysis to
the national average for each of the
demographic groups.
The results of the demographic
analysis (see table 1 of this preamble)
indicate that the population percentages
for certain demographic groups within 5
km of the 223 facilities are greater than
the corresponding nationwide
percentages. The demographic
percentage for populations residing
within 5 km of facility operations is 9
24 https://www.epa.gov/environmentaljustice.
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31883
percentage points greater than its
corresponding nationwide percentage
for the African American population (21
percent within 5 km of the facilities
compared to 12 percent nationwide), 7
percentage points greater than its
corresponding nationwide percentage
for the population living below the
poverty level (20 percent within 5 km of
the facilities compared to 13 percent
nationwide), and 2 percentage points
greater than its corresponding
nationwide percentage for the
population 25 years old and older
without a high school diploma (14
percent within 5 km of the facilities
compared to 12 percent nationwide).
The remaining demographic groups
within 5 km of facility operations are
less than, or within one percentage
point of, the corresponding nationwide
percentages. It should be noted that, the
average percent of the population that is
Native American living within 5 km of
the 223 facilities is 1.1 percent, which
is over 1.5 times the national average.
This is largely driven by populations
living within 5 km of 16 facilities where
the percent Native American population
is over 5 times the national average.
These facilities are located in
Washington (3 facilities), Oklahoma (4
facilities), Texas, Louisiana, South
Dakota, Wisconsin, Minnesota, Oregon,
Maine, Florida, and South Carolina.
In addition, the proximity results
presented in table 1 of this preamble
indicate that the population percentages
for certain demographic groups within
50 km of the 223 facilities are greater
than the corresponding nationwide
percentages. The demographic
percentage for populations residing
within 50 km of the facility operations
is 7 percentage points greater than its
corresponding nationwide percentage
for the African American population (19
percent within 50 km to the facilities
compared to 12 percent nationwide),
and 3 percentage points greater than its
corresponding nationwide percentage
for the population living below the
poverty level (16 percent within 50 km
of the facilities compared to 13 percent
nationwide). The remaining
demographic percentages within 50 km
of the facilities are less than, or within
one percentage point of, the
corresponding nationwide percentages.
A summary of the proximity
demographic assessment performed for
the major source PCWP manufacturing
facilities is included as table 1 of this
preamble. The methodology and the
results of the demographic analysis are
presented in a technical report, Analysis
of Demographic Factors for Populations
Living Near PCWP Manufacturing
Facilities, available in this docket for
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this action (Docket ID EPA–HQ–OAR–
2016–0243).
TABLE 1—PROXIMITY DEMOGRAPHIC ASSESSMENT RESULTS FOR MAJOR SOURCE PCWP MANUFACTURING FACILITIES
Demographic group
Population within
50 km of 223
facilities
Nationwide
Total Population .........................................................................................................
328,016,242
Population within
5 km of 223
facilities
34,271,452
1,554,465
Race and Ethnicity by Percent
White ..........................................................................................................................
African American .......................................................................................................
Native American ........................................................................................................
Hispanic or Latino (includes white and nonwhite) .....................................................
Other and Multiracial .................................................................................................
60
12
0.7
19
8
66
19
0.7
8
6
65
21
1.1
9
4
Income by Percent
Below Poverty Level ..................................................................................................
Above Poverty Level ..................................................................................................
13
87
16
84
20
80
Education by Percent
Over 25 and Without a High School Diploma ...........................................................
Over 25 and With a High School Diploma ................................................................
12
88
13
87
14
86
Linguistically Isolated by Percent
Linguistically Isolated .................................................................................................
5
2
2
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Notes:
• The nationwide population count and all demographic percentages are based on the U.S. Census Bureau’s 2015–2019 American Community Survey 5-year block group averages and include Puerto Rico. Demographic percentages based on different averages may differ. The total
population counts within 5 km and 50 km of all facilities are based on the 2010 Decennial Census block populations.
• Minority population is the total population minus the white population.
• To avoid double counting, the ‘‘Hispanic or Latino’’ category is treated as a distinct demographic category for these analyses. A person is
identified as 1 of 5 racial/ethnic categories: White, African American, Native American, Other and Multiracial, or Hispanic/Latino. A person who
identifies as Hispanic or Latino is counted as Hispanic/Latino for this analysis, regardless of what race this person may have also identified as in
the Census.
The human health risk estimated for
this source category for the August 13,
2020, RTR (85 FR 49434) was
determined to be acceptable, and the
standards were determined to provide
an ample margin of safety to protect
public health. Specifically, the
maximum individual cancer risk was
30-in-1 million for actual and allowable
emissions and the noncancer hazard
indices for chronic exposure were below
1 (i.e., 0.8 for actual and allowable
emissions). The maximum noncancer
hazard quotient for acute exposure was
4. These health risk estimates were
based on HAP emissions from the
source category after addition of air
pollution controls used to meet the
MACT standards promulgated in 2004,
as well as the baseline HAP emissions
from process units for which standards
are being proposed in this action. While
the August 13, 2020, amendments to 40
CFR part 63, subpart DDDD, reduced
emissions by an unquantified amount
by removing the startup, shutdown, and
malfunction exemption and adding
repeat testing requirements, the
proposed changes to 40 CFR part 63,
subpart DDDD, in this action would
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reduce emissions by an additional 591
tons of HAP per year and therefore
would further improve human health
exposures for populations in all
demographic groups. The proposed
changes would have beneficial effects
on air quality and public health for
populations exposed to emissions from
PCWP manufacturing facilities.
VI. Request for Comments
We solicit comments on this proposed
action. In addition to general comments
on this proposed action, we are also
interested in additional data that may
improve the analyses. If additional HAP
performance test results are submitted,
such data should include supporting
documentation in sufficient detail to
allow characterization of the quality and
representativeness of the data or
information.
For lumber kilns, we request
comment on our proposed conclusions
with respect to feasibility of capturing
and measuring emissions from lumber
kilns and our conclusions with respect
to applicability of add-on controls for
lumber kilns. We request comments on
the proposed standards, including the
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proposed O&M plan with its
requirement for annual inspections in
40 CFR 63.2241(e)(1), proposed
requirement for annual lumber kiln
burner tune-ups in 40 CFR
63.2241(e)(2), and the proposed
minimum kiln-dried lumber moisture
content limits below which lumber is
considered over-dried lumber for
purposes of the PCWP NESHAP in 40
CFR 63.2241(e)(4). With respect to the
work practice proposed in 40 CFR
63.2241(e)(3), we request comment on
the utility and provisions for each of the
3 options (temperature set point, in-kiln
lumber moisture monitoring, or sitespecific plan).
For RMH units, we request comments
on the work practices proposed for RMH
process units, including comments
pertaining to the procedures for
demonstrating compliance with the
requirement to use non-HAP resin or
resin meeting the proposed maximum
true vapor pressure limit and the
requirement to process dried wood. We
also request comment on other potential
approaches for establishing standards
for RMH process units considering that
the RMH process units are not designed
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and constructed in a way that allows for
HAP emissions capture or measurement.
VII. Submitting Data Corrections
The site-specific emissions data used
in setting MACT standards for PM (nonHg HAP metals), Hg, acid gases, and
PAH, as emitted from the PCWP source
category, are provided in the docket
(Docket ID No. EPA–HQ–OAR–2016–
0243). If you believe that the data are
not representative or are inaccurate,
please identify the data in question,
provide your reason for concern, and
provide any ‘‘improved’’ data that you
have, if available. When you submit
data, we request that you provide
documentation of the basis for the
revised values to support your suggested
changes. For information on how to
submit comments, including the
submittal of data corrections, refer to the
instructions provided in the
introduction of this preamble.
VIII. Statutory and Executive Order
Reviews
Additional information about these
statutes and Executive Orders can be
found at https://www.epa.gov/lawsregulations/laws-and-executive-orders.
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A. Executive Order 12866: Regulatory
Planning and Review and Executive
Order 13563: Improving Regulation and
Regulatory Review
This action is not a significant
regulatory action and was therefore not
submitted to the Office of Management
and Budget (OMB) for review.
B. Paperwork Reduction Act (PRA)
The information collection activities
in this proposed rule have been
submitted for approval to OMB under
the PRA. The ICR document that the
EPA prepared has been assigned EPA
ICR number 1984.11. You can find a
copy of the ICR in the docket for this
rule, and it is briefly summarized here.
We are proposing changes to the
reporting and recordkeeping
requirements for the PCWP NESHAP by
incorporating the reporting and
recordkeeping requirements associated
with the MACT standards being added
to the rule for multiple HAP from new
and existing process units.
Respondents/affected entities:
Owners or operators of PCWP or kilndried lumber manufacturing plants that
are major sources, or that are located at,
or are part of, major sources of HAP
emissions.
Respondent’s obligation to respond:
Mandatory (40 CFR part 63, subpart
DDDD).
Estimated number of respondents: On
average over the next 3 years,
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approximately 223 existing major
sources would be subject to these
standards. It is also estimated that 6
additional respondents would become
subject to the emission standards over
the 3-year period.
Frequency of response: The frequency
of responses varies depending on the
burden item (e.g., one-time, semiannual,
annual, every 5 years).
Total estimated burden: The average
annual burden to industry over the next
3 years from the proposed
recordkeeping and reporting
requirements is estimated to be 46,900
hours per year. Burden is defined at 5
CFR 1320.3(b).
Total estimated cost: The total annual
recordkeeping and reporting cost for all
facilities to comply with all of the
requirements in the NESHAP, including
the requirements in this proposed rule,
is estimated to be $9,720,000 per year
including $4,020,000 in annualized
capital and O&M costs.
An agency may not conduct or
sponsor, and a person is not required to
respond to, a collection of information
unless it displays a currently valid OMB
control number. The OMB control
numbers for the EPA’s regulations in 40
CFR are listed in 40 CFR part 9.
Submit your comments on the
Agency’s need for this information, the
accuracy of the provided burden
estimates, and any suggested methods
for minimizing respondent burden to
the EPA using the docket identified at
the beginning of this rule. The EPA will
respond to any ICR-related comments in
the final rule. You may also send your
ICR-related comments to OMB’s Office
of Information and Regulatory Affairs
using the interface at https://
www.reginfo.gov/public/do/PRAMain.
Find this particular information
collection by selecting ‘‘Currently under
Review—Open for Public Comments’’ or
by using the search function. OMB must
receive comments no later than July 17,
2023.
C. Regulatory Flexibility Act (RFA)
I certify that this action will not have
a significant economic impact on a
substantial number of small entities
under the RFA. The small entities
subject to the requirements of this
action are small businesses, including
one small business owned by a tribal
government, as defined by the U.S.
Small Business Administration (SBA).
The EPA prepared a small business
screening analysis to determine if any of
the identified affected entities are small
entities, as defined by the SBA. This
analysis is available in the Docket for
this action (Docket ID No. EPA–HQ–
OAR–2016–0243). The Agency has
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31885
determined that 21 small ultimate
PCWP manufacturing parent companies
out of 65 may experience an impact
from less than 0.01 percent to 1.94
percent of annual sales, with only 2 out
of these 21 ultimate parent companies
experiencing an impact of more than 1
percent of annual sales. Because the
total annualized costs associated with
the proposed amendments are expected
to be more than 1 percent of annual
sales revenue for only 2 small business
ultimate parent owners in the PCWP
manufacturing source category, there
are, therefore, no significant economic
impacts from these proposed
amendments on the 27 affected facilities
that are owned by 21 affected small
ultimate parent entities.
Details of this analysis are presented
in Economic Impact and Small Business
Screening Assessments for Proposed
Amendments to the National Emission
Standards for Hazardous Air Pollutants
for Plywood and Composite Wood
Products Manufacturing Facilities,
located in the docket for this action
(Docket ID No. EPA–HQ–OAR–2016–
0243).
D. Unfunded Mandates Reform Act
(UMRA)
This action does not contain an
unfunded mandate of $100 million or
more as described in UMRA, 2 U.S.C.
1531–1538, and does not significantly or
uniquely affect small governments.
While this action creates an enforceable
duty on the private sector and one
facility owned by a tribal government,
the cost does not exceed $100 million or
more.
E. Executive Order 13132: Federalism
This action does not have federalism
implications. It will not have substantial
direct effects on the states, on the
relationship between the National
Government and the states, or on the
distribution of power and
responsibilities among the various
levels of government.
F. Executive Order 13175: Consultation
and Coordination With Indian Tribal
Governments
This action does not have tribal
implications as specified in Executive
Order 13175. Thus, Executive Order
13175 does not apply to this action.
However, consistent with the EPA
policy on coordination and consultation
with Indian tribes, the EPA will offer
government-to-government consultation
with tribes as requested.
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G. Executive Order 13045: Protection of
Children From Environmental Health
Risks and Safety Risks
This action is not subject to Executive
Order 13045 because the EPA does not
believe the environmental health or
safety risks addressed by this action
present a disproportionate risk to
children. This action proposes emission
standards for previously unregulated
pollutants; therefore, the rule should
result in health benefits to children by
reducing the level of HAP emissions
from the PCWP manufacturing process.
H. Executive Order 13211: Actions
Concerning Regulations That
Significantly Affect Energy Supply,
Distribution, or Use
This action is not a ‘‘significant
energy action’’ because it is not likely to
have a significant adverse effect on the
supply, distribution, or use of energy. In
this proposed action, the EPA is setting
emission standards for previously
unregulated pollutants. This does not
impact energy supply, distribution, or
use.
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I. National Technology Transfer and
Advancement Act (NTTAA) and 1 CFR
Part 51
This action involves technical
standards. Therefore, the EPA
conducted searches for the PCWP
NESHAP through the Enhanced
National Standards Systems Network
(NSSN) Database managed by the
American National Standards Institute
(ANSI). We also conducted a review of
voluntary consensus standards (VCS)
organizations and accessed and
searched their databases. We conducted
searches for EPA Methods 1, 1A, 2, 2A,
2C, 2D, 2F, 2G, 3, 3A, 3B, 4, 5, 10, 18,
25A, 26A, 29 of 40 CFR part 60,
appendix A; 204, 204A, 204B, 204C,
204D, 204E, 204F, 205 of 40 CFR part
51, appendix M; 308, 316, 320, 326 of
40 CFR part 63; OTM–46, and 0011
(SW–846). During the EPA’s VCS
search, if the title or abstract (if
provided) of the VCS described
technical sampling and analytical
procedures that are similar to the EPA’s
referenced method, the EPA ordered a
copy of the standard and reviewed it as
a potential equivalent method. We
reviewed all potential standards to
determine the practicality of the VCS for
this rule. This review requires
significant method validation data that
meet the requirements of EPA Method
301 for accepting alternative methods or
scientific, engineering, and policy
equivalence to procedures in the EPA
referenced methods. The EPA may
reconsider determinations of
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impracticality when additional
information is available for any
particular VCS.
Detailed information on the VCS
search and determination can be found
in the memorandum, Voluntary
Consensus Standard Results for
NEHSAP: Plywood and Composite
Wood Products, which is available in
the docket for this action (Docket ID No.
EPA–HQ–OAR–2016–0243). Two VCS
were identified as acceptable
alternatives to the EPA test methods for
this proposed rule.
The VCS ANSI/ASME PTC 19.10–
1981 Part 10 (2010), ‘‘Flue and Exhaust
Gas Analyses,’’ is an acceptable
alternative to EPA Method 3B manual
portions only and not the instrumental
portion. This method determines
quantitatively the gaseous constituents
of exhausts resulting from stationary
combustion sources. The manual
procedures (but not instrumental
procedures) of ASME/ANSI PTC 19.10–
1981 Part 10 may be used as an
alternative to EPA Method 3B for
measuring the oxygen or carbon dioxide
content of the exhaust gas. The gases
covered in ASME/ANSI PTC 19.10–
1981 are oxygen, carbon dioxide, carbon
monoxide, nitrogen, sulfur dioxide,
sulfur trioxide, nitric oxide, nitrogen
dioxide, hydrogen sulfide, and
hydrocarbons. However, the use in this
rule is only applicable to oxygen and
carbon dioxide. This VCS may be
obtained from American Society of
Mechanical Engineers (ASME), Three
Park Avenue, New York, NY 10016–
5990, telephone (800) 843–2763, https://
www.asme.org. The EPA is proposing to
incorporate by reference the VCS ANSI/
ASME PTC 19.10–1981 Part 10 (2010),
‘‘Flue and Exhaust Gas Analyses,’’ as an
acceptable alternative to EPA Method
3B manual portions only and not the
instrumental portion.
The VCS ASTM D6348–12e1,
‘‘Determination of Gaseous Compounds
by Extractive Direct Interface Fourier
Transform (FTIR) Spectroscopy,’’ is an
acceptable alternative to EPA Method
320 with certain conditions. The VCS
ASTM D6348–12e1 employs an
extractive sampling system to direct
stationary source effluent to an FTIR
spectrometer for the identification and
quantification of gaseous compounds.
Concentration results are provided. This
test method is potentially applicable for
the determination of compounds that (1)
have sufficient vapor pressure to be
transported to the FTIR spectrometer
and (2) absorb a sufficient amount of
infrared radiation to be detected. The
VCS ASTM D6348–12e1 may be
obtained from https://www.astm.org or
from the ASTM Headquarters at 100
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Barr Harbor Drive, P.O. Box C700, West
Conshohocken, Pennsylvania, 19428–
2959. The EPA is proposing to
incorporate by reference the VCS ASTM
D6348–12e1, ‘‘Determination of Gaseous
Compounds by Extractive Direct
Interface Fourier Transform (FTIR)
Spectroscopy,’’ as an acceptable
alternative to EPA Method 320 in place
of ASTM D6348–03. ASTM D6348–
03(2010) was determined to be
equivalent to EPA Method 320 with
caveats. ASTM D6348–12e1 is a revised
version of ASTM D6348–03(2010) and
includes a new section on accepting the
results from the direct measurement of
a certified spike gas cylinder but lacks
the caveats placed on the ASTM D6348–
03(2010) version. ASTM D6348–12e1 is
an extractive FTIR field test method
used to quantify gas phase
concentrations of multiple analytes from
stationary source effluent and is an
acceptable alternative to EPA Method
320 at this time with caveats requiring
inclusion of selected annexes to the
standard as mandatory. When using
ASTM D6348–12e1, the following
conditions must be met:
• The test plan preparation and
implementation in the Annexes to
ASTM D6348–03, sections A1 through
A8 are mandatory; and
• In ASTM D6348–03, Annex A5
(Analyte Spiking Technique), the
percent (%) R must be determined for
each target analyte (Equation A5.5).
In order for the test data to be
acceptable for a compound, percent R
must be 70 percent ≥ R ≤ 130 percent.
If the percent R value does not meet this
criterion for a target compound, the test
data is not acceptable for that
compound and the test must be repeated
for that analyte (i.e., the sampling and/
or analytical procedure should be
adjusted before a retest). The percent R
value for each compound must be
reported in the test report, and all field
measurements must be corrected with
the calculated percent R value for that
compound by using the following
equation:
Reported Results = ((Measured
Concentration in Stack))/(percent R)
× 100.
In addition to the VCS mentioned
earlier in this preamble, we are
proposing to incorporate by reference
ASTM D1835–05, ‘‘Standard
Specification for Liquefied Petroleum
(LP) Gases,’’ for use in the proposed
definition of natural gas in 40 CFR
63.2292, and ASTM D2879–18,
‘‘Standard Test Method for Vapor
Pressure-Temperature Relationship and
Initial Decomposition Temperature of
Liquids by Isoteniscope’’ for use in the
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Federal Register / Vol. 88, No. 96 / Thursday, May 18, 2023 / Proposed Rules
proposed definition of maximum true
vapor pressure in 40 CFR 63.2292. The
VCS ASTM D–1835–05 covers those
products commonly referred to as
liquefied petroleum gases, consisting of
propane, propene (propylene), butane,
and mixtures of these materials. With
ASTM D2879–18, the vapor pressure of
a substance as determined by
isoteniscope reflects a property of the
sample as received including most
volatile components but excluding
dissolved fixed gases such as air. The
isoteniscope method is designed to
minimize composition changes which
may occur during the course of
measurement. These VCS ASTM may be
obtained from https://www.astm.org or
from the ASTM Headquarters at 100
Barr Harbor Drive, P.O. Box C700, West
Conshohocken, Pennsylvania, 19428–
2959.
lotter on DSK11XQN23PROD with PROPOSALS2
J. Executive Order 12898: Federal
Actions To Address Environmental
Justice in Minority Populations and
Low-Income Populations
Executive Order 12898 (59 FR 7629,
February 16, 1994) directs Federal
agencies, to the greatest extent
practicable and permitted by law, to
VerDate Sep<11>2014
19:33 May 17, 2023
Jkt 259001
make environmental justice part of their
mission by identifying and addressing,
as appropriate, disproportionately high
and adverse human health or
environmental effects of their programs,
policies, and activities on minority
populations (people of color and/or
Indigenous peoples) and low-income
populations.
The EPA believes that the human
health or environmental conditions that
exist prior to this action result in or
have the potential to result in
disproportionate and adverse human
health or environmental effects on
people of color, low-income
populations, and/or Indigenous peoples.
The assessment of populations in close
proximity of PCWP manufacturing
facilities shows that the percentage of
African Americans, Native Americans,
people below poverty level, and people
over 25 without a high school diploma
are higher than the national average (see
section V.F of the preamble). The higher
percentages are driven by 19 of the 223
facilities in the source category.
The EPA believes that this action is
likely to reduce existing
disproportionate and adverse effects on
PO 00000
Frm 00033
Fmt 4701
Sfmt 9990
31887
people of color, low-income
populations, and/or Indigenous peoples.
The EPA is proposing MACT standards
for total HAP, MDI, PM as a surrogate
for non-Hg metals, Hg, HCl, PAH, and
D/F. The EPA expects all 223 PCWP
facilities to implement changes to
comply with the MACT standards (e.g.,
control measures, work practices,
emissions testing, monitoring, reporting,
and recordkeeping for the process units
used) and expects that HAP exposures
for the people of color and low-income
individuals living near these facilities
would decrease.
The information supporting this
Executive Order review is contained in
section V.F of this preamble.
List of Subjects in 40 CFR Part 63
Environmental protection, Air
pollution control, Hazardous
substances, Incorporation by reference,
Reporting and recordkeeping
requirements.
Michael S. Regan,
Administrator.
[FR Doc. 2023–10067 Filed 5–17–23; 8:45 am]
BILLING CODE 6560–50–P
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Agencies
[Federal Register Volume 88, Number 96 (Thursday, May 18, 2023)]
[Proposed Rules]
[Pages 31856-31887]
From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
[FR Doc No: 2023-10067]
[[Page 31855]]
Vol. 88
Thursday,
No. 96
May 18, 2023
Part II
Environmental Protection Agency
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40 CFR Part 63
National Emission Standards for Hazardous Air Pollutants: Plywood and
Composite Wood Products; Proposed Rule
Federal Register / Vol. 88, No. 96 / Thursday, May 18, 2023 /
Proposed Rules
[[Page 31856]]
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ENVIRONMENTAL PROTECTION AGENCY
40 CFR Part 63
[EPA-HQ-OAR-2016-0243; FRL-5185.1-01-OAR]
RIN 2060-AV56
National Emission Standards for Hazardous Air Pollutants: Plywood
and Composite Wood Products
AGENCY: Environmental Protection Agency (EPA).
ACTION: Proposed rule.
-----------------------------------------------------------------------
SUMMARY: The U.S. Environmental Protection Agency (EPA) is proposing
amendments to the National Emission Standards for Hazardous Air
Pollutants (NESHAP) for Plywood and Composite Wood Products (PCWP), as
required by the Clean Air Act (CAA). To ensure that all emissions of
hazardous air pollutants (HAP) from sources in the source category are
regulated, the EPA is proposing HAP standards for processes currently
unregulated for total HAP (including acetaldehyde, acrolein,
formaldehyde, methanol, phenol, propionaldehyde), non-mercury (non-Hg)
HAP metals, mercury (Hg), hydrogen chloride (HCl), polycyclic aromatic
hydrocarbons (PAH), dioxin/furan (D/F), and methylene diphenyl
diisocyanate (MDI). The standards the EPA is proposing include emission
limitations and work practices applicable for PCWP process units and
lumber kilns located at facilities that are major sources of HAP
emissions. This proposal responds to the 2007 partial remand and
vacatur of portions of the 2004 PCWP NESHAP in which the EPA previously
concluded maximum achievable control technology was represented by no
control (i.e., no emissions reduction). This proposal also responds to
or requests comment on issues raised in a petition for reconsideration
the EPA received regarding the technology review and other amendments
to the PCWP NESHAP the EPA finalized on August 13, 2020.
DATES: Comments must be received on or before July 3, 2023. Under the
Paperwork Reduction Act (PRA), comments on the information collection
provisions are best assured of consideration if the Office of
Management and Budget (OMB) receives a copy of your comments on or
before June 20, 2023.
Public hearing: If anyone contacts us requesting a public hearing
on or before May 23, 2023, we will hold a virtual public hearing. See
SUPPLEMENTARY INFORMATION for information on requesting and registering
for a public hearing.
ADDRESSES: You may send comments, identified by Docket ID No. EPA-HQ-
OAR-2016-0243, by any of the following methods:
Federal eRulemaking Portal: https://www.regulations.gov/
(our preferred method). Follow the online instructions for submitting
comments.
Email: [email protected]. Include Docket ID No. EPA-
HQ-OAR-2016-0243 in the subject line of the message.
Fax: (202) 566-9744. Attention Docket ID No. EPA-HQ-OAR-
2016-0243.
Mail: U.S. Environmental Protection Agency, EPA Docket
Center, Docket ID No. EPA-HQ-OAR-0216-0243, Mail Code 28221T, 1200
Pennsylvania Avenue NW, Washington, DC 20460.
Hand/Courier Delivery: EPA Docket Center, WJC West
Building, Room 3334, 1301 Constitution Avenue NW, Washington, DC 20004.
The Docket Center's hours of operation are 8:30 a.m.-4:30 p.m., Monday-
Friday (except federal holidays).
Instructions: All submissions received must include the Docket ID
No. for this rulemaking. Comments received may be posted without change
to https://www.regulations.gov/, including any personal information
provided. For detailed instructions on sending comments and additional
information on the rulemaking process, see the SUPPLEMENTARY
INFORMATION section of this document.
FOR FURTHER INFORMATION CONTACT: For questions about this proposed
action, contact Ms. Katie Hanks, Sector Policies and Programs Division
(E143-03), Office of Air Quality Planning and Standards, U.S.
Environmental Protection Agency, Research Triangle Park, North Carolina
27711; telephone number: (919) 541-2159; and email address:
[email protected].
SUPPLEMENTARY INFORMATION:
Participation in virtual public hearing. To request a virtual
public hearing, contact the public hearing team at (888) 372-8699 or by
email at [email protected]. If requested, the hearing will be
held via virtual platform on June 2, 2023. The hearing will convene at
10:00 a.m. Eastern Time (ET) and will conclude at 4:00 p.m. ET. The EPA
may close a session 15 minutes after the last pre-registered speaker
has testified if there are no additional speakers. The EPA will
announce further details at https://www.epa.gov/stationary-sources-air-pollution/plywood-and-composite-wood-products-manufacture-national-emission.
If a public hearing is requested, the EPA will begin pre-
registering speakers for the hearing no later than 1 business day after
a request has been received. To register to speak at the virtual
hearing, please use the online registration form available at https://www.epa.gov/stationary-sources-air-pollution/plywood-and-composite-wood-products-manufacture-national-emission or contact the public
hearing team at (888) 372-8699 or by email at
[email protected]. The last day to pre-register to speak at the
hearing will be May 30, 2023. Prior to the hearing, the EPA will post a
general agenda that will list pre-registered speakers in approximate
order at: https://www.epa.gov/stationary-sources-air-pollution/plywood-and-composite-wood-products-manufacture-national-emission.
The EPA will make every effort to follow the schedule as closely as
possible on the day of the hearing; however, please plan for the
hearings to run either ahead of schedule or behind schedule.
Each commenter will have 4 minutes to provide oral testimony. The
EPA encourages commenters to submit a copy of their oral testimony as
written comments to the rulemaking docket.
The EPA may ask clarifying questions during the oral presentations
but will not respond to the presentations at that time. Written
statements and supporting information submitted during the comment
period will be considered with the same weight as oral testimony and
supporting information presented at the public hearing.
Please note that any updates made to any aspect of the hearing will
be posted online at https://www.epa.gov/stationary-sources-air-pollution/plywood-and-composite-wood-products-manufacture-national-emission. While the EPA expects the hearing to go forward as set forth
above, please monitor our website or contact the public hearing team at
(888) 372-8699 or by email at [email protected] to determine if
there are any updates. The EPA does not intend to publish a document in
the Federal Register announcing updates.
If you require the services of a translator or special
accommodation such as audio description, please pre-register for the
hearing with the public hearing team and describe your needs by May 25,
2023. The EPA may not be able to arrange accommodations without
advanced notice.
[[Page 31857]]
Docket. The EPA has established a docket for this rulemaking under
Docket ID No. EPA-HQ-OAR-2016-0243. All documents in the docket are
listed in https://www.regulations.gov/. Although listed, some
information is not publicly available, e.g., Confidential Business
Information (CBI) or other information whose disclosure is restricted
by statute. Certain other material, such as copyrighted material, is
not placed on the internet and will be publicly available only in hard
copy. With the exception of such material, publicly available docket
materials are available electronically in Regulations.gov.
Instructions. Direct your comments to Docket ID No. EPA-HQ-OAR-
2016-0243. The EPA's policy is that all comments received will be
included in the public docket without change and may be made available
online at https://www.regulations.gov/, including any personal
information provided, unless the comment includes information claimed
to be CBI or other information whose disclosure is restricted by
statute. Do not submit electronically to https://www.regulations.gov/
any information that you consider to be CBI or other information whose
disclosure is restricted by statute. This type of information should be
submitted as discussed below.
The EPA may publish any comment received to its public docket.
Multimedia submissions (audio, video, etc.) must be accompanied by a
written comment. The written comment is considered the official comment
and should include discussion of all points you wish to make. The EPA
will generally not consider comments or comment contents located
outside of the primary submission (i.e., on the Web, cloud, or other
file sharing system). For additional submission methods, the full EPA
public comment policy, information about CBI or multimedia submissions,
and general guidance on making effective comments, please visit https://www.epa.gov/dockets/commenting-epa-dockets.
The https://www.regulations.gov/ website allows you to submit your
comment anonymously, which means the EPA will not know your identity or
contact information unless you provide it in the body of your comment.
If you send an email comment directly to the EPA without going through
https://www.regulations.gov/, your email address will be automatically
captured and included as part of the comment that is placed in the
public docket and made available on the internet. If you submit an
electronic comment, the EPA recommends that you include your name and
other contact information in the body of your comment and with any
digital storage media you submit. If the EPA cannot read your comment
due to technical difficulties and cannot contact you for clarification,
the EPA may not be able to consider your comment. Electronic files
should not include special characters or any form of encryption and be
free of any defects or viruses. For additional information about the
EPA's public docket, visit the EPA Docket Center homepage at https://www.epa.gov/dockets.
Submitting CBI. Do not submit information containing CBI to the EPA
through https://www.regulations.gov/. Clearly mark the part or all of
the information that you claim to be CBI. For CBI information on any
digital storage media that you mail to the EPA, note the docket ID,
mark the outside of the digital storage media as CBI, and identify
electronically within the digital storage media the specific
information that is claimed as CBI. In addition to one complete version
of the comments that includes information claimed as CBI, you must
submit a copy of the comments that does not contain the information
claimed as CBI directly to the public docket through the procedures
outlined in Instructions above. If you submit any digital storage media
that does not contain CBI, mark the outside of the digital storage
media clearly that it does not contain CBI and note the docket ID.
Information not marked as CBI will be included in the public docket and
the EPA's electronic public docket without prior notice. Information
marked as CBI will not be disclosed except in accordance with
procedures set forth in 40 Code of Federal Regulations (CFR) part 2.
Our preferred method to receive CBI is for it to be transmitted
electronically using email attachments, File Transfer Protocol (FTP),
or other online file sharing services (e.g., Dropbox, OneDrive, Google
Drive). Electronic submissions must be transmitted directly to the
Office of Air Quality Planning and Standards (OAQPS) CBI Office at the
email address [email protected], and as described above, should include
clear CBI markings and note the docket ID. If assistance is needed with
submitting large electronic files that exceed the file size limit for
email attachments, and if you do not have your own file sharing
service, please email [email protected] to request a file transfer link.
If sending CBI information through the postal service, please send it
to the following address: OAQPS Document Control Officer (C404-02),
OAQPS, U.S. Environmental Protection Agency, Research Triangle Park,
North Carolina 27711, Attention Docket ID No. EPA-HQ-OAR-2016-0243. The
mailed CBI material should be double wrapped and clearly marked. Any
CBI markings should not show through the outer envelope.
Preamble acronyms and abbreviations. Throughout this document the
use of ``we,'' ``us,'' or ``our'' is intended to refer to the EPA. We
use multiple acronyms and terms in this preamble.
While this list may not be exhaustive, to ease the reading of this
preamble and for reference purposes, the EPA defines the following
terms and acronyms here:
ACI activated carbon injection
APCD air pollution control device
BACT best available control technology
BDL below detection level
BF board feet
BTF beyond-the-floor
CAA Clean Air Act
CBI Confidential Business Information
CDK continuous dry kiln
CEMS continuous emission monitoring system
CFR Code of Federal Regulations
Cl2 chlorine
CO2e carbon dioxide equivalent
D/F dioxin/furan (i.e., polychlorinated dibenzo-p-dioxins and
polychlorinated dibenzofurans)
DLL Detection Level Limited
dscm dry standard cubic meter
EJ environmental justice
EPA Environmental Protection Agency
ERT Electronic Reporting Tool
FR Federal Register
gr/dscf grains per dry standard cubic foot
HAP hazardous air pollutant(s)
HCl hydrogen chloride
HF hydrogen fluoride
Hg mercury
ICR information collection request
kPa kilopascals
lb/MSF \3/4\ pounds of pollutant per thousand square feet
of \3/4\-inch thick board
lb/MSF \3/8\ pounds of pollutant per thousand square feet
of \3/8\-inch thick board
lb/ODT pounds of pollutant per oven-dried ton of wood
LVL laminated veneer lumber
MACT maximum achievable control technology
MBF thousand board feet
MDF medium density fiberboard
MDI methylene diphenyl diisocyanate
MDL method detection limit
mg/dscm milligrams of pollutant per dry standard cubic meter of air
NAICS North American Industry Classification System
NESHAP national emission standards for hazardous air pollutants
NIST National Institute of Standards and Technology
Non-Hg non-mercury
NRDC Natural Resources Defense Council
NSPS new source performance standards
NTTAA National Technology Transfer and Advancement Act
O&M operation and maintenance
OAQPS Office of Air Quality Planning and Standards
[[Page 31858]]
OMB Office of Management and Budget
OSB oriented strandboard
PAH polycyclic aromatic hydrocarbons
PBCO production-based compliance option
PCWP plywood and composite wood products
PDF portable document format
PM particulate matter
PRA Paperwork Reduction Act
psia pounds per square inch absolute
RCO regenerative catalytic oxidizer
RDL representative detection limit
RFA Regulatory Flexibility Act
RMH resinated material handling
RTO regenerative thermal oxidizer
RTR residual risk and technology review
SBA Small Business Administration
SSM startup, shutdown, and malfunction
TEQ toxic equivalency
THC total hydrocarbon
tpy tons per year
ug/dscm micrograms of pollutant per dry standard cubic meter
UL upper limit
UMRA Unfunded Mandates Reform Act
UPL upper prediction limit
VCS voluntary consensus standards
WESP wet electrostatic precipitator
Organization of this document. The information in this preamble is
organized as follows:
I. General Information
A. Does this action apply to me?
B. Where can I get a copy of this document and other related
information?
II. Background
A. What is the statutory authority for this action?
B. What is this source category and how does the current NESHAP
regulate its HAP emissions?
C. What data collection activities were conducted to support
this action?
III. Analytical Procedures and Decision Making
IV. Analytical Results and Proposed Decisions
A. What MACT standards are we proposing for direct-fired PCWP
dryers?
B. What MACT standards are we proposing for lumber kilns?
C. What MACT standards are we proposing for process units with
organic HAP emissions?
D. What MACT standards are we proposing for process units with
MDI emissions?
E. What performance testing, monitoring, and recordkeeping and
reporting are we proposing?
F. What other actions are we proposing, and what is the
rationale for those actions?
G. What compliance dates are we proposing, and what is the
rationale for the proposed compliance dates?
V. Summary of Cost, Environmental, and Economic Impacts
A. What are the affected sources?
B. What are the air quality impacts?
C. What are the cost impacts?
D. What are the economic impacts?
E. What are the benefits?
F. What analysis of environmental justice did we conduct?
VI. Request for Comments
VII. Submitting Data Corrections
VIII. Statutory and Executive Order Reviews
A. Executive Order 12866: Regulatory Planning and Review and
Executive Order 13563: Improving Regulation and Regulatory Review
B. Paperwork Reduction Act (PRA)
C. Regulatory Flexibility Act (RFA)
D. Unfunded Mandates Reform Act (UMRA)
E. Executive Order 13132: Federalism
F. Executive Order 13175: Consultation and Coordination With
Indian Tribal Governments
G. Executive Order 13045: Protection of Children From
Environmental Health Risks and Safety Risks
H. Executive Order 13211: Actions Concerning Regulations That
Significantly Affect Energy Supply, Distribution, or Use
I. National Technology Transfer and Advancement Act (NTTAA) and
1 CFR part 51
J. Executive Order 12898: Federal Actions To Address
Environmental Justice in Minority Populations and Low-Income
Populations
I. General Information
A. Does this action apply to me?
The source category that is the subject of this proposal is Plywood
and Composite Wood Products regulated under 40 CFR part 63, subpart
DDDD. The 2022 North American Industry Classification System (NAICS)
codes for the Plywood and Composite Wood Products industry are 321113,
321211, 321212, 321215, 321219, and 321999. This list of categories and
NAICS codes is not intended to be exhaustive but rather provides a
guide for readers regarding the entities that this proposed action is
likely to affect. The proposed standards, once promulgated, will be
directly applicable to the affected sources. Federal, state, local, and
tribal government entities would not be affected by this proposed
action. As defined in the Initial List of Categories of Sources Under
Section 112(c)(1) of the Clean Air Act Amendments of 1990 (see 57 FR
31576, July 16, 1992) and Documentation for Developing the Initial
Source Category List, Final Report (see EPA-450/3-91-030, July 1992),
the Plywood and Particleboard source category is any facility engaged
in the manufacturing of plywood and/or particle boards. This category
includes, but is not limited to, manufacturing of chip waferboard,
strandboard, waferboard, hardboard/cellulosic fiber board, oriented
strandboard (OSB), hardboard plywood, medium density fiberboard (MDF),
particleboard, softwood plywood, or other processes using wood and
binder systems. The name of the source category was changed to Plywood
and Composite Wood Products (PCWP) on November 18, 1999 (64 FR 63025),
to more accurately reflect the types of manufacturing facilities
covered by the source category. In addition, when the EPA proposed the
PCWP rule on January 9, 2003 (68 FR 1276), the scope of the source
category was broadened to include lumber kilns located at stand-alone
kiln-dried lumber manufacturing facilities or at any other type of
facility.
B. Where can I get a copy of this document and other related
information?
In addition to being available in the docket, an electronic copy of
this action is available on the internet. Following signature by the
EPA Administrator, the EPA will post a copy of this proposed action at
https://www.epa.gov/plywood-and-composite-wood-products-manufacture-national-emission. Following publication in the Federal Register, the
EPA will post the Federal Register version of the proposal and key
technical documents at this same website.
A redline/strikeout version of the rule showing the edits that
would be necessary to incorporate the changes proposed in this action
to 40 CFR part 63, subpart DDDD, is presented in the memorandum titled
Proposed Regulation Edits for 40 CFR part 63 Subpart DDDD National
Emission Standards for Hazardous Air Pollutants: Plywood and Composite
Wood Products, available in the docket for this action (Docket ID No.
EPA-HQ-OAR-2016-0243).
II. Background
A. What is the statutory authority for this action?
The EPA originally promulgated the PCWP NESHAP (40 CFR part 63,
subpart DDDD) on July 30, 2004. On August 13, 2020, the EPA took final
action on the risk and technology review required by Clean Air Act
(CAA) sections 112(d)(6) and (f)(2) for the PCWP residual risk and
technology review (2020 RTR). The EPA is proposing in this action to
amend the NESHAP to ensure that all emissions of HAP from sources in
the source category are regulated.
In setting standards for major source categories under CAA section
112(d), the EPA has the obligation to address all HAP listed under CAA
section 112(b) emitted by the source category. In the Louisiana
Environmental Action Network v. EPA (LEAN) decision issued on April 21,
2020, the U.S. Court of Appeals for the District of Columbia Circuit
(D.C. Circuit) held that the EPA
[[Page 31859]]
has an obligation to address unregulated emissions from a major source
category when the Agency conducts the 8-year technology review of a
maximum achievable control technology (MACT) standard that previously
left such HAP emissions unregulated.
In 2007, the D.C. Circuit remanded and vacated portions of the 2004
NESHAP promulgated by the EPA to establish MACT standards for the PCWP
source category. NRDC v. EPA, 489 F.3d 1364 (D.C. Cir. 2007). In the
2004 NESHAP, the EPA had concluded that the MACT standards for several
process units were represented by no emission reduction (or ``no
control'' emission floors). The ``no control'' MACT conclusions were
rejected because, as the court clarified in a related decision, the EPA
must establish emission standards for listed HAP. 489 F.3d 1364, 1371,
citing Sierra Club v. EPA, 479 F.3d 875 (D.C. Cir. 2007). The EPA
acknowledged in the preamble to the proposed RTR (at 84 FR 47077-47078,
September 6, 2019) that there are unregulated sources with ``no
control'' MACT determinations in the PCWP source category, and we
stated our plans to address those units in a separate action subsequent
to the RTR.
This proposed rule responds to the partial remand and vacatur of
the 2004 NESHAP, and to the petition for reconsideration of the 2020
technology review, and addresses currently unregulated emissions of HAP
from process units in the PCWP source category, including lumber kilns.
Six HAP compounds (acetaldehyde, acrolein, formaldehyde, methanol,
phenol, propionaldehyde), defined as ``total HAP'' in the PCWP NESHAP,
represent over 96 percent of the HAP emitted from the PCWP source
category. In addition to total HAP, emissions estimates collected for
the 2020 RTR indicated that unregulated HAP are present in the PCWP
source category as a result of combustion in direct-fired dryers,
including: non-mercury (non-Hg) HAP metals, mercury (Hg), hydrogen
chloride (HCl), polycyclic aromatic hydrocarbons (PAH), dioxin/furan
(D/F). There are also emissions of methylene diphenyl diisocyanate
(MDI) from processes that use MDI resins and coatings. The EPA is
proposing amendments establishing standards that reflect MACT for these
pollutants emitted by process units that are part of the PCWP source
category, pursuant to CAA sections 112(d)(2) and (3) and, where
appropriate, CAA section 112(h).
B. What is this source category and how does the current NESHAP
regulate its HAP emissions?
The PCWP industry consists of facilities engaged in the production
of PCWP or kiln-dried lumber. Plywood and composite wood products are
manufactured by bonding wood material (fibers, particles, strands,
etc.) or agricultural fiber, generally with resin under heat and
pressure, to form a structural panel or engineered wood product.
Plywood and composite wood products manufacturing facilities also
include facilities that manufacture dry veneer and lumber kilns located
at any facility. Plywood and composite wood products include (but are
not limited to) plywood, veneer, particleboard, OSB, hardboard,
fiberboard, MDF, laminated strand lumber, laminated veneer lumber
(LVL), wood I-joists, kiln-dried lumber, and glue-laminated beams.
There are currently 223 major source facilities that are subject to the
PCWP NESHAP, including 99 facilities manufacturing PCWP and 124
facilities producing kiln-dried lumber. A major source of HAP is a
plant site that emits or has the potential to emit any single HAP at a
rate of 9.07 megagrams (10 tons) or more, or any combination of HAP at
a rate of 22.68 megagrams (25 tons) or more per year from all emission
sources at the plant site.
The affected source under the PCWP NESHAP is the collection of
dryers, refiners, blenders, formers, presses, board coolers, and other
process units associated with the manufacturing of PCWP. The affected
source includes, but is not limited to, green end operations, refining,
drying operations (including any combustion unit exhaust stream
routinely used to direct fire process unit(s)), resin preparation,
blending and forming operations, pressing and board cooling operations,
and miscellaneous finishing operations (such as sanding, sawing,
patching, edge sealing, and other finishing operations not subject to
other NESHAP). The affected source also includes onsite storage and
preparation of raw materials used in the manufacture of PCWP, such as
resins; onsite wastewater treatment operations specifically associated
with PCWP manufacturing; and miscellaneous coating operations. The
affected source includes lumber kilns at PCWP manufacturing facilities
and at any other kind of facility.
The NESHAP contains several compliance options for process units
subject to the standards: (1) installation and use of emissions control
systems with an efficiency of at least 90 percent; (2) production-based
limits that restrict HAP emissions per unit of product produced; and
(3) emissions averaging that allows control of emissions from a group
of sources collectively (at existing affected sources). These
compliance options apply for the following process units: fiberboard
mat dryer heated zones (at new affected sources); green rotary dryers;
hardboard ovens; press predryers (at new affected sources); pressurized
refiners; primary tube dryers; secondary tube dryers; reconstituted
wood product board coolers (at new affected sources); reconstituted
wood product presses; softwood veneer dryer heated zones; rotary strand
dryers; and conveyor strand dryers (zone one at existing affected
sources, and zones one and two at new affected sources). In addition,
the PCWP NESHAP includes work practice standards for dry rotary dryers,
hardwood veneer dryers, softwood veneer dryers, veneer redryers, and
group 1 miscellaneous coating operations (defined in 40 CFR 63.2292).
The 2020 residual risk review found that the risk associated with
air emissions from the PCWP manufacturing industry (including lumber
kilns) are acceptable and that the current PCWP NESHAP provides an
ample margin of safety to protect public health. In the 2020 technology
review, the EPA concluded that there were no developments in practices,
processes, or control technologies that would warrant revisions to the
standards promulgated in 2004. In addition to conclusions with respect
to the RTR, the 2020 action contained amendments to remove exemptions
from the standards during periods of startup, shutdown, and malfunction
(SSM). The 2020 amendments added work practices so there would be
standards in place of the former startup and shutdown exemptions for 3
specific events that occur during PCWP production: safety-related
shutdowns, pressurized refiner startup/shutdown, and softwood veneer
dryer gas-burner relights. Lastly, the 2020 amendments included
provisions requiring electronic reporting and repeat emissions testing.
However, the 2020 technology review did not address the unregulated HAP
emissions from PCWP facilities that the EPA is now addressing in
response to the 2007 remand of the 2004 NESHAP.
C. What data collection activities were conducted to support this
action?
On October 5, 2017, the EPA issued an Information Collection
Request (ICR) to gather information from PCWP manufacturers to support
conducting the PCWP NESHAP RTR. The ICR gathered detailed process data,
emission
[[Page 31860]]
release point characteristics, and HAP emissions data for PCWP process
units located at major sources. The response rate for the 2017 ICR was
over 99 percent. Following completion of the 2020 RTR, the EPA
continued to track facility changes in the PCWP industry to stay
abreast of the population of facilities subject to the PCWP NESHAP.
Using information from the 2017 ICR with more recent updates, as
needed, the EPA assessed emissions test data needs to establish
standards for unregulated HAPs. On February 28, 2022, the EPA requested
emissions testing and other information in a CAA section 114 survey of
20 PCWP facilities operated by 9 companies. The purpose of the 2022
survey was to gather additional data to use along with the 2017 ICR
data to establish emission standards for unregulated HAP. The EPA used
information from both the 2017 ICR and 2022 survey to develop the
standards proposed in this action. The data collected and used in this
action are provided in the docket along with documentation of the
analyses conducted.
III. Analytical Procedures and Decision Making
The MACT standards proposed in this action were developed pursuant
to CAA section 112(d)(2) and (3) or, when appropriate, CAA section
112(h). When developing MACT standards, the ``MACT floor'' for existing
sources is calculated based on the average performance of the best
performing units in each category or subcategory and on a consideration
of the variability of HAP emissions from these units. The MACT floor
for new sources is based on the emissions levels that are achieved by
the best performing similar source, with a similar consideration of
variability. For existing sources, the MACT floor is based on the
average emission limitation achieved by the best performing 12 percent
of sources (for which the EPA has emissions information) for source
categories or subcategories with 30 or more sources, or the average
emission limitation achieved by the best performing 5 sources (for
which the EPA has or could reasonably obtain emissions information) for
categories or subcategories with fewer than 30 sources. To account for
variability in PCWP manufacturing operations and resulting emissions,
we calculated the MACT floors using the 99 percent Upper Prediction
Limit (UPL) using available stack test data.\1\ We note that the MACT
floors for certain existing and new units are based on limited data
sets.\2\
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\1\ For more information regarding the general use of the UPL
and why it is appropriate for calculating MACT floors, see Use of
Upper Prediction Limit for Calculating MACT Floors (UPL Memo), in
the docket for this action.
\2\ See the memorandum, Approach for Applying the Upper
Prediction Limit to Limited Datasets, in the docket for this action.
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The UPL approach addresses variability of emissions data from the
best performing source or sources in setting MACT standards. The UPL
also accounts for uncertainty associated with emission values in a
dataset, which can be influenced by components such as the number of
samples available for developing MACT standards and the number of
samples that will be collected to assess compliance with the emission
limit. The UPL approach has been used in many environmental science
applications. As explained in more detail in the UPL Memo,\3\ the EPA
uses the UPL approach to reasonably estimate the emissions performance
of the best performing source or sources to establish MACT floor
standards.
---------------------------------------------------------------------------
\3\ See Use of Upper Prediction Limit for Calculating MACT
Floors (UPL Memo), in the docket for this action.
---------------------------------------------------------------------------
Once the UPL is calculated for a pollutant, the representative
detection limit (RDL) for the pollutant measurement method is
considered, if necessary. The RDL is representative of the laboratory
instrument sensitivity and lowest industry-standard method detection
limits (MDL) achieved when analyzing air pollutant samples.
Consideration of the RDL is necessary when pollutants are measured near
or below the detection limit of the analysis method, which was the case
for some HAP measured in the 2022 survey. The EPA compares a value of 3
times the RDL (3xRDL) \4\ of the test method to UPL values to ensure
that the calculated MACT floors account for measurement variability. If
the 3xRDL value exceeds the MACT floor UPL, the 3xRDL value is
substituted as the MACT floor emission limit to ensure that the
standard is set no lower than the minimum level at which emissions can
reliably be measured. For the cases where we had low detection data, we
reviewed the memorandum, Data and procedure for handling below
detection level data in analyzing various pollutant emissions databases
for MACT and RTR emissions limits, which describes the procedure for
handling below detection level (BDL) data and developing RDL data when
setting MACT emission limits.\5\
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\4\ The factor of 3 used in the 3xRDL calculation is based on a
scientifically accepted definition of level of quantitation--simply
stated, the level where a test method performs with acceptable
precision. The level of quantitation has been defined as 10 times
the standard deviation of 7 replicate analyses of a sample at a
concentration level close to the MDL units of the emission standard.
That level is then compared to the MACT floor value to ensure that
the resulting emission limit is in a range that can be measured with
reasonable precision. In other words, if the 3xRDL value were less
than the calculated floor (e.g., calculated from the UPL), we would
conclude that measurement variability has been adequately addressed;
if it were greater than the calculated floor, we would adjust the
emissions limit to comport with the 3xRDL value to address
measurement variability.
\5\ Westlin/Merrill 2011. Data and procedure for handling below
detection level data in analyzing various pollutant emissions
databases for MACT and RTR emissions limits. December 13, 2011, in
the docket for this action.
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In addition, under CAA section 112(d)(2), the EPA must examine more
stringent ``beyond-the-floor'' regulatory options to determine MACT.
Unlike the floor minimum stringency requirements, the EPA must consider
various impacts of the more stringent regulatory options in determining
whether MACT standards are to reflect beyond-the-floor requirements.
These impacts include the cost of achieving additional emissions
reduction beyond that achieved by the MACT floor, any non-air quality
health and environmental impacts that would result from imposing
controls beyond the floor, and energy requirements of such beyond floor
measures. If the EPA concludes that the more stringent regulatory
options have unreasonable impacts, the EPA selects the MACT floor as
MACT. However, if the EPA concludes that impacts associated with
beyond-the-floor levels of control are reasonable in light of
additional HAP emissions reductions achieved, the EPA selects those
levels as MACT.
For some process types, it is not feasible to prescribe or enforce
a numerical emission standard using the MACT floor and MACT
determination approach described in CAA sections 112(d)(2) and (3).
According to CAA section 112(h)(1), MACT standards may take the form of
design, equipment, work practice, or operational standards if it is not
feasible in the judgment of the Administrator to prescribe or enforce
an emission standard. To support a determination that it is not
feasible to prescribe or enforce an emission standard, CAA sections
112(h)(2)(A) and (B) require the EPA to determine that either: (A) a
HAP or pollutants cannot be emitted through a conveyance designed and
constructed to emit or capture such pollutant, or that any requirement
for, or use of, such a conveyance would be inconsistent with any
federal, state or local law, or (B) the application of measurement
methodology to a particular class of
[[Page 31861]]
sources is not practicable due to technological and economic
limitations.
IV. Analytical Results and Proposed Decisions
Section IV.A of this preamble discusses the standards the EPA is
proposing for combustion-related HAP emissions (non-Hg metals, Hg, HCl,
PAH, and D/F) from direct-fired PCWP dryers, including rotary strand
dryers, green rotary dryers, dry rotary dryers, tube dryers, and
softwood veneer dryers. Section IV.B discusses the standards we are
proposing for all HAP from lumber kilns. Section IV.C discusses the
total HAP standards we are proposing for various process units other
than lumber kilns that also had ``no control'' MACT determinations in
the 2004 NESHAP that were remanded and vacated. Section IV.D discusses
the standards we are proposing for process units with MDI emissions,
including reconstituted wood products presses, blow-line blend tube
dryers, and miscellaneous coating operations.
A. What MACT standards are we proposing for direct-fired PCWP dryers?
1. Overview
Direct-fired dryer types. Direct-fired dryers are heated by the
passing of combustion exhaust through the dryer such that the wood
material being dried is contacted by the combustion exhaust. Direct-
fired dryers emit combustion-related HAP because emissions from fuel
burning pass through the dryer and the dryer's air pollution control
system. There are different designs of PCWP dryers defined in 40 CFR
63.2292 of the PCWP NESHAP, including the following types of direct-
fired dryers: rotary strand dryers, green rotary dryers, dry rotary
dryers, tube dryers, softwood veneer dryers (heated zones), fiberboard
mat dryers (heated zones), and hardboard ovens. Most PCWP direct-fired
dryers are fired with wood residuals or natural gas (or some
combination of the 2 fuels). Wood residual fuels include bark, resin-
free residuals, residuals containing resin (e.g., PCWP sander dust and
trimmings) and mixtures of these wood fuels. Far less commonly for PCWP
dryers, wood-derived syngas, propane, or fuel oil may be used.
In addition to the differences in fuel (e.g., wood residuals and
natural gas) there are differences in drying system configurations. For
example, direct-fired PCWP dryers can be designed with an individual
natural gas or wood-fired suspension burner dedicated to a single
dryer. Other configurations include a combustion unit providing heat to
multiple dryers. At some facilities, multiple combustion units are used
to direct-fire one or more dryers. Based on a review of the design
differences, 2 subcategories for setting MACT standards are being
proposed for direct-fired PCWP dryers: (1) wood and other fuel-fired
dryers; and (2) natural gas fuel-fired dryers. We are proposing these
subcategories of PCWP dryers because combustion units firing wood
residuals have different design and combustion-related HAP emissions
profiles from those firing natural gas (or propane). Based on emission
estimates collected with the 2017 ICR, emissions of non-Hg HAP metals,
Hg, inorganic gaseous HAPs (HCl, hydrogen fluoride (HF), and chlorine
(Cl2)), D/F, and PAH in the PCWP source category are
predominantly associated with wood residual combustion in direct wood-
fired dryers. Subcategorization by fuel type is consistent with other
NESHAPs, including the major source boiler NESHAP at 40 CFR part 63,
subpart DDDDD (the Boiler MACT), where EPA subcategorized based on the
primary fuel combusted in the process and the resulting differences in
HAP emissions.\6\ We are proposing to add the following definitions to
the PCWP NESHAP to support subcategorization of direct-fired PCWP
dryers:
---------------------------------------------------------------------------
\6\ 75 FR 32017, June 4, 2010.
---------------------------------------------------------------------------
PCWP dryer means each dry rotary dryer, green rotary dryer, tube
dryer, rotary strand dryer, hardboard oven, or press predryer; or the
heated zones from a softwood or hardwood veneer dryer, conveyor strand
dryer, or fiberboard mat dryer.
Direct wood-fired PCWP dryer means a direct-fired PCWP dryer in
which 10 percent or more of the direct-fired annual heat input results
from combustion of wood-derived fuel such as bark, wood residuals, or
wood-derived syngas or any other fuel except for natural gas (or
propane).
Direct natural gas-fired PCWP dryer means a direct-fired PCWP dryer
(including each dry rotary dryer, green rotary dryer, tube dryer,
rotary strand dryer, hardboard oven, press predryer or heated zones
from a softwood or hardwood veneer dryer, conveyor strand dryer, or
fiberboard mat dryer) in which greater than 90 percent of the direct-
fired annual heat input results from natural gas (or propane)
combustion.
In addition, we are proposing the same definition of natural gas
that is used in the Boiler MACT. Wood residuals are typically an onsite
industrial byproduct instead of a purchased fuel. Further
subcategorization based on the specific type of wood fuel used is not
recommended because it is common for wood-residual mixtures to be used.
Wood-derived syngas is considered part of the wood and other fuel
subcategory although it is not currently used to direct-fire PCWP
dryers (other than lumber kilns, which are discussed in section IV.B of
this preamble). All other fuel types (fuel oil, etc.) are uncommon in
PCWP direct-fired dryers but were included with the ``wood and other
fuel'' subcategory to ensure that all fuels are covered under the
standards in the absence of emissions data specific to other fuels. We
are not proposing further subcategorization based on combustion unit
design because of the large number of combustion unit and dryer
combinations that exist, because there would be few units in each
subcategory for which separate standards at both existing and new
sources would need to be developed.
Format of emission limits (units of measure). Each emission limit
is proposed in 2 formats: (1) concentration; and (2) mass per
production. Concentration units include grains per dry standard cubic
foot (gr/dscf) for PM and milligrams per dry standard cubic meter (mg/
dscm) for non-PM pollutants. The concentration units of measure are
neutral to the type of process and are relevant regardless of whether
processes of multiple types are co-controlled with PCWP dryers. Mass
per production units are pounds per thousand square feet (lb/MSF) for
softwood veneer dryers and pounds per oven dried ton (lb/ODT) for all
other dryer types. Mass per time (e.g., pounds per hour) was not
considered as an emission limit format because of the need to normalize
emissions for the different process throughputs across facilities in
the industry. Mass per production units such as lb/ODT or lb/MSF
standardize mass emission rates, so they are applicable to dryers
across multiple facilities and reflect MACT across a range of
production rates. These units of measure are commonly used for PCWP
emission factors.
Emission limits were developed in 2 formats to provide compliance
options based on what is achieved by the best performing systems. The 2
formats proposed provide flexibility for the various process
configurations subject to the limits and are also helpful because some
dryers may not be readily equipped for oven-dried production rate
measurements at the dryer.
Ranking dryer systems by performance level. Direct-fired PCWP
dryers have numerous drying system configurations. The overall drying
system includes the interconnected
[[Page 31862]]
combustion unit(s), dryer(s), and air pollution control devices
(APCDs). Within any drying system there can be 1 or more combustion
units, 1 or more dryers, and 1 or more APCDs of different types in
series or parallel. Given the different combinations of dryers and
APCDs, we evaluated each set of interconnected combustion units,
dryers, and APCDs venting to the same emission point(s) as a single
drying system for purposes of evaluating and ranking performance level.
For example, 5 dryers venting to one HAP APCD are part of 1 drying
system with the HAP emission limitation achieved determined at the
outlet of the HAP APCD. By ranking each system, the outlet emission
level for the system is considered in the MACT ranking 1 time for the
entire system, not 5 times for each dryer in the system. The systems
approach was used to ensure that the various equipment combinations
from the best performing facilities are accounted for in establishing
the MACT limits.
To determine the performance level of a dryer system, we took the
average of all available lb/production test runs at the APCD outlet.
For dryer system control configurations with multiple APCD outlets, we
summed the lb/production numbers from each outlet stack to arrive at
the total emissions performance level for the dryer system. Once the
lb/production performance level for each dryer system was determined,
the dryer systems were ranked to identify the best performing systems
(i.e., those with the lowest emissions).
There are fewer than 30 of each type of wood-fired dryer system.
When there are fewer than 30 sources, the MACT floor for existing
sources is the average emission limitation achieved by the best
performing 5 sources (for which the Administrator has or could
reasonably obtain emissions information), and the MACT floor for new
sources is the emission control achieved in practice by the best
controlled similar source. When evaluating MACT floors for the PCWP
dryers, if we had performance data for more than 5 dryer systems, we
used the 5 systems with the lowest lb/production performance levels for
calculating the existing source MACT floor. We used the single best
performing system with the lowest lb/production performance level to
calculate the new source MACT floor. The MACT floors in terms of
emissions concentration were based on the same dryer system rankings.
2. PM and Non-Hg Metals
The EPA is proposing filterable particulate matter (PM) standards
as a surrogate for non-Hg HAP metals from wood-fired PCWP dryers.
Filterable PM is commonly used as a surrogate for HAP metals in
particulate form including antimony, arsenic, beryllium, cadmium,
chromium, cobalt, lead, manganese, nickel, and selenium. Air pollution
control devices that reduce PM also reduce non-Hg HAP metals in
particulate form. Emissions testing for speciated HAP metals and PM
from wood-fired PCWP dryers was conducted using EPA Method 29 as part
of the 2022 CAA section 114 survey. The speciated HAP metals were found
to be present in the wood-fired PCWP dryer exhaust at levels above the
detection limit. The 2022 test data, along with PM data from prior test
reports collected by EPA in the 2017 and 2022 PCWP CAA section 114
surveys, were used to develop the MACT floors discussed in this section
of the preamble.
Rotary strand dryers. There are 27 direct wood-fired rotary strand
dryer systems in the U.S. including 1 dryer system at a synthetic area
source. Emissions data for PM are available for 13 direct wood-fired
rotary strand dryer systems. Because there are fewer than 30 direct
wood-fired rotary strand dryer systems, the UPL MACT floor calculations
for existing sources were based on the 5 best performing systems. The
UPL MACT floor calculation for new sources was based on the best
performing system. After comparing the UPL calculations to the
corresponding 3xRDL limits, the PM MACT floor for existing sources,
based on the UPL, is 9.9E-02 lb/ODT or 3.6E-03 gr/dscf and the PM MACT
floor for new sources, based on 3xRDL, is 2.8E-02 lb/ODT or 7.0E-04 gr/
dscf. The 3xRDL value was substituted for the lb/ODT UPL in the new
source MACT floor to ensure that the standards are established at the
minimum level at which emissions can be measured reliably.
Most of the direct wood-fired rotary strand dryer systems at major
sources in the U.S. already operate with PM and HAP control technology
(e.g., wet electrostatic precipitator followed by a regenerative
thermal oxidizer, WESP/RTO). The use of WESPs for PM control upstream
of HAP controls on PCWP rotary strand dryers is prevalent because of
the high moisture exhaust stream and nature of the particulate
originating from dryers (e.g., sticky, flammable). Other PM controls
such as baghouses are not well-suited for controlling PM from these
sources. No options more stringent than the MACT floor for existing or
new sources were identified.
Some existing sources are expected to need to upgrade their WESP to
meet the existing source MACT floor. One rotary strand dryer system
with an ESP but no additional HAP control device was assumed to need to
install a WESP to meet the PM MACT floor and an RTO to achieve the PAH
MACT floor (discussed under rotary strand dryers in section IV.A.5 of
this preamble). An estimated 0.32 tpy of non-Hg HAP metals would be
reduced from existing sources.
Two new OSB facilities with direct wood-fired rotary stand dryer
systems are projected to be constructed within the next 5 years. The PM
MACT floor for new rotary strand dryer systems is achievable with a
very well-performing WESP/RTO system. An estimated 0.073 tpy non-Hg HAP
metals would be reduced from new sources.
Green rotary dryers. There are 7 direct wood-fired green rotary
dryer systems in the PCWP source category. Emissions data for PM are
available for 5 direct wood-fired green rotary dryer systems. Because
there are fewer than 30 direct wood-fired green rotary dryer systems,
the UPL MACT floor calculations for existing sources were based on all
5 systems. The UPL MACT floor calculation for new sources was based on
the best performing system. The PM MACT floor for existing direct wood-
fired green rotary dryer systems is 2.2E-01 lb/ODT or 1.2E-02 gr/dscf
and the PM MACT floor for new sources is 2.5E-02 lb/ODT or 1.2E-03 gr/
dscf. The wood-fired green rotary dryer systems in the PCWP source
category already operate with PM and HAP control technology (e.g.,
WESP/RTO or equivalent). No options more stringent than the MACT floor
for existing or new sources were identified. Zero HAP reduction is
estimated because all existing and new direct wood-fired green rotary
dryers are expected to meet their floors with baseline control.
Dry rotary dryers. There are 9 direct wood-fired dry rotary dryer
systems in the PCWP source category. Emissions data for PM are
available for 7 dry rotary dryer systems. Because there are fewer than
30 direct wood-fired dry rotary dryer systems, the UPL MACT floor
calculations for existing sources were based on the 5 best performing
systems. The UPL MACT floor calculation for new sources was based on
the best performing system. The PM MACT floor for existing direct wood-
fired dry rotary dryer systems is 5.8E-01 lb/ODT or 3.4E-02 gr/dscf and
the PM MACT floor for new sources is 2.9E-01 lb/ODT or 2.2E-02 gr/dscf.
The MACT floor is based on the current level of PM control (i.e.,
mechanical collection) in use for existing wood-fired dry rotary dryer
systems. All of the existing wood-fired dry rotary dryer systems are
expected to
[[Page 31863]]
meet the PM MACT floor. Therefore, the HAP reduction for the existing
PM MACT floor is zero. No new direct wood-fired dry rotary dryers are
projected in the next 5 years.
We considered a beyond-the-floor option to achieve further PM
reduction from existing or new direct wood-fired dry rotary dryers
through the use of a WESP. A WESP could be used alone or as part of a
WESP/RTO system (as discussed in section IV.A.5 of this preamble as a
beyond-the-floor measure for PAH emissions) to enable the dry rotary
dryers to meet the same PM limits as required for green rotary dryers.
In considering this beyond-the-floor option, we also considered costs,
non-air quality health and environmental impacts, and energy
requirements of potentially imposing it as a MACT requirement.
Nationwide costs of the beyond-the-floor option for existing direct
wood-fired dry rotary dryers are estimated to be a one-time capital
cost of $42 million, and annual costs of $10 million per year to
install and operate a WESP. Nationwide emission reductions are
estimated to be 56 tpy of PM and 0.17 tpy of non-Hg HAP metals, for a
cost effectiveness of $181,000 per ton of PM reduced and $61 million/
ton of non-Hg HAP metals reduced. Nationwide use of a WESP to control
wood-fired dry rotary dryer non-Hg metals would consume an estimated
23,000 megawatt-hours per year (MWhr/yr) of electricity (with
associated secondary air emissions), generate 21 million gallons of
wastewater per year, and produce 4,000 tons of solid waste of per year.
After considering the costs, environmental, and energy impacts of the
beyond-the-floor option, the EPA is proposing that the MACT floor
represents MACT for PM (non-Hg metals) from direct wood-fired dry
rotary dryers due to the high costs and unfavorable cost effectiveness
of the more stringent option.
Tube dryers. There are 11 direct wood-fired primary tube dryer
systems in the PCWP source category. Emissions data for PM are
available for 6 direct wood-fired primary tube dryer systems, 2 of
which have emissions from a secondary tube dryer venting into the
primary tube dryer. Because there are fewer than 30 direct wood-fired
tube dryer systems, the UPL MACT floor calculations for existing
sources were based on the 5 best performing systems. The UPL MACT floor
calculation for new sources was based on the best performing system.
The PM MACT floor for existing direct wood-fired tube dryer systems is
3.1E-01 lb/ODT or 3.1E-03 gr/dscf and the PM MACT floor for new sources
is 2.0E-02 lb/ODT or 1.3E-03 gr/dscf. No options more stringent than
the MACT floor for existing or new sources were identified because the
primary tube dryer systems in the U.S. already operate with PM controls
(WESP, baghouse, scrubber, etc.) and HAP control technology (RTO or
biofilter). Zero HAP reduction is estimated because all existing and
new direct wood-fired tube dryers are expected to meet their respective
PM MACT floors with baseline control.
Softwood veneer dryer heated zones. There are 3 softwood veneer
dryer systems with direct wood-fired heated zones in the PCWP source
category. Emissions data for PM are available for one direct wood-fired
softwood veneer dryer system. Since the UPL calculation for existing
and new sources was based on data from one system, the UPL results for
existing and new sources are the same. The PM MACT floor for existing
and new direct wood-fired softwood veneer dryer systems is 7.2E-02 lb/
MSF 3/8'' or 1.5E-02 gr/dscf. We did not identify any options more
stringent than the MACT floor for existing or new softwood veneer dryer
systems. All existing direct wood-fired softwood veneer dryers are
expected to meet the existing floor using the control technology
already installed; therefore, the HAP reduction for the existing floor
is zero. Nationwide HAP reductions of the proposed PM MACT floor for
new sources were not estimated because no new direct wood-fired dry
softwood veneer dryers are projected in the next 5 years.
3. Mercury (Hg)
Emissions testing for Hg from wood-fired PCWP dryers was conducted
using EPA Method 29 as part of the 2022 CAA section 114 survey. The
data from this testing was used to develop the MACT floors described in
this section of the preamble. Method 29 collects multiple sample
fractions that are combined to determine Hg emissions. All of the Hg
test runs for PCWP dryers were detection level limited (DLL), meaning 1
or more sample fractions from each run contained no detectable Hg. For
the purpose of setting MACT standards, the EPA considers DLL test runs
to contain detectable emissions. The EPA is proposing Hg emission
limits for direct wood-fired PCWP dryers because all of the Method 29
test runs had at least 1 sample fraction in which Hg was detected.
The baseline level of Hg control for PCWP rotary strand, green
rotary, tube, and softwood veneer dryers is typically a PM and HAP
control device in series (e.g., WESP/RTO or similar). For dry rotary
dryers, the baseline level of control is a mechanical collector (e.g.,
multiclone). Due to the low levels of Hg emissions from PCWP dryers,
which were usually below 3xRDL of the measurement method, the minimum
level at which emissions can reliably be measured, all PCWP dryers are
expected to meet the Hg MACT floors for existing and new sources with
the baseline level of control. No regulatory options more stringent
than the Hg MACT floors for existing or new wood-fired PCWP dryers were
identified.
Rotary strand dryers. Emissions data for Hg are available for 6
direct wood-fired rotary strand dryer systems. Because there are fewer
than 30 direct wood-fired rotary strand dryer systems, the UPL MACT
floor calculations for existing sources were based on the 5 best
performing systems. The UPL MACT floor calculation for new sources was
based on the best performing system. After comparing the UPL
calculations to the corresponding 3xRDL limits, the Hg MACT floor for
existing direct wood-fired rotary strand dryer systems is 1.6E-05 lb/
ODT or 8.4E-04 mg/dscm, and the Hg MACT floor for new sources is 1.6E-
05 lb/ODT or 8.4E-04 mg/dscm. The 3xRDL values were substituted for
both UPLs in the existing and new source MACT floors to ensure the
standards are established at the minimum level at which emissions can
be measured reliably. No additional Hg reductions are estimated.
Green rotary dryers. Emissions data for Hg are available for 4
direct wood-fired green rotary dryer systems. Because there are fewer
than 30 direct wood-fired green rotary dryer systems, the UPL MACT
floor calculations for existing sources were based on all 4 systems.
The UPL MACT floor calculation for new sources was based on the best
performing system. After comparing the UPL calculations to the
corresponding 3xRDL limits, the Hg MACT floor for existing direct wood-
fired green rotary dryer systems, based on the UPL, is 1.3E-05 lb/ODT
or 1.1E-03 mg/dscm, and the Hg MACT floor for new sources, based on
3xRDL, is 1.1E-05 lb/ODT or 8.4E-04 mg/dscm. The 3xRDL value was
substituted for the UPL in the new source MACT floor to ensure that the
standards are established at the minimum level at which emissions can
be measured reliably. No additional Hg reductions are estimated.
Dry rotary dryers. Emissions data for Hg are available for 3 direct
wood-fired dry rotary dryer systems. Because there are fewer than 30
direct wood-fired dry rotary dryer systems, the UPL MACT floor
calculations for existing sources were based on all 3 systems. The UPL
MACT floor calculation for new sources
[[Page 31864]]
was based on the best performing system. After comparing the UPL
calculations to the corresponding 3xRDL limits, the Hg MACT floor for
existing and new direct wood-fired dry rotary dryer systems, based on
3xRDL, is 9.9E-06 lb/ODT or 8.4E-04 mg/dscm. The 3xRDL values were
substituted for both UPLs in the existing and new source MACT floors to
ensure that the standards are established at the minimum level at which
emissions can be measured reliably. No additional Hg reductions are
estimated.
Tube dryers. Emissions data for Hg are available for 5 direct wood-
fired primary tube dryer systems, 1 of which has emissions from a
secondary tube dryer venting into the primary tube dryer. Because there
are fewer than 30 direct wood-fired tube dryer systems, the UPL MACT
floor calculations for existing sources were based on all 5 systems.
The UPL MACT floor calculation for new sources was based on the best
performing system. After comparing the UPL calculations to the
corresponding 3xRDL limits, the Hg MACT floor for existing direct wood-
fired tube dryer systems is 2.7E-05 lb/ODT or 1.6E-03 mg/dscm, and the
Hg MACT floor for new sources is 2.7E-05 lb/ODT or 8.4E-04 mg/dscm. The
3xRDL values were substituted for the lb/ODT UPLs in the existing and
new source MACT floors and for the concentration UPL in the new source
floor to ensure that the standards are established at the minimum level
at which emissions can be measured reliably. No additional Hg
reductions are estimated.
Softwood veneer dryers. Emissions data for Hg are available for 1
direct wood-fired softwood veneer dryer system. Because the UPL
calculation for existing and new sources was based on data from one
system, the UPL results for existing and new sources are the same. The
Hg MACT floor for existing and new direct wood-fired softwood veneer
dryer systems is 5.8E-05 lb/MSF 3/8'' or 4.1E-02 mg/dscm. No additional
Hg reductions are estimated.
4. Acid Gases
Emissions testing for HCl, HF, and Cl2 from wood-fired
PCWP dryers was conducted using EPA Method 26A as part of the 2022 CAA
section 114 survey. Emissions of HF were below detection limit (BDL) in
99 percent of the EPA Method 26A test runs. Chlorine emissions were BDL
in 65 percent of the test runs. Emissions of HCl were detected in 71
percent of the EPA Method 26A test runs. No acid gas emissions were
detected from the wood-fired softwood veneer dryer tested, and we are,
therefore, not proposing acid gas standards for this subcategory. Based
on the available data, we are proposing acid gas emission limits in
terms of HCl emissions from direct wood-fired rotary strand dryers,
green rotary dryers, dry rotary dryers, and tube dryers. The data from
the 2022 emissions testing were used to develop the MACT floors
discussed in this section of the preamble.
Rotary strand dryers. Emissions data for HCl are available for 6
direct wood-fired rotary strand dryer systems. Because there are fewer
than 30 direct wood-fired rotary strand dryer systems, the UPL MACT
floor calculations for existing sources were based on the 5 best
performing systems. The UPL MACT floor calculation for new sources was
based on the best performing system. After comparing the UPL
calculations to the corresponding 3xRDL limits, the HCl MACT floor for
existing direct wood-fired rotary strand dryer systems is 5.8E-03 lb/
ODT or 1.5E-02 mg/dscm and the HCl MACT floor for new sources is 1.7E-
03 lb/ODT or 1.0E-01 mg/dscm. The 3xRDL values were substituted for the
UPLs in the new source MACT floor to ensure that the standards are
established at the minimum level at which emissions can be measured
reliably. No options more stringent than the MACT floor were identified
for existing or new rotary strand dryers. Zero emissions reduction is
estimated because all existing direct wood-fired dry rotary dryers are
expected to meet the HCl MACT floor with current controls.
The HCl MACT floor for new wood-fired rotary strand dryers is about
10 percent lower than the average HCl emissions from rotary strand
dryer systems included in the CAA section 114 tests. Although below the
average performance level of dryers tested, the HCl MACT floor emission
level (based on the UPL) has been achieved by 3 rotary strand dryers
with WESP control and a rotary strand dryer with a multiclone. Thus,
the new source MACT floor for rotary strand dryers is expected to be
met with a well-performing WESP system. An example of a well-performing
WESP is one that incorporates caustic addition (e.g., 1 percent) into
the WESP recirculation water and has increased blowdown. The
incremental HCl emission reduction estimated for new wood-fired rotary
strand dryers using an upgraded WESP is 0.072 tpy.
Green rotary dryers. Emissions data for HCl are available for 4
direct wood-fired green rotary dryer systems. Because there are fewer
than 30 direct wood-fired green rotary dryer systems, the UPL MACT
floor calculations for existing sources were based on all 4 systems.
The UPL MACT floor calculation for new sources was based on the best
performing system. After comparing the UPL calculations to the
corresponding 3xRDL limits, the HCl MACT floor for existing direct
wood-fired green rotary dryer systems is 6.5E-03 lb/ODT or 9.7E-01 mg/
dscm, and the HCl MACT floor for new sources is 2.9E-03 lb/ODT or 1.0E-
01 mg/dscm. The 3xRDL value was substituted for the concentration UPL
in the new source MACT floor to ensure that the standards are
established at the minimum level at which emissions can be measured
reliably. No options more stringent than the MACT floor were identified
for existing or new green rotary dryers, which are already well-
controlled. Zero emissions reduction is estimated because all existing
and new direct wood-fired green rotary dryers are expected to meet
their respective HCl MACT floors with baseline controls.
Dry rotary dryers. Emissions data for HCl are available for 3
direct wood-fired dry rotary dryer systems. Because there are fewer
than 30 direct wood-fired dry rotary dryer systems, the UPL MACT floor
calculations for existing sources were based on all 3 systems. The UPL
MACT floor calculation for new sources was based on the best performing
system. After comparing the UPL calculations to the corresponding 3xRDL
limits, the HCl MACT floor for existing and new direct wood-fired dry
rotary dryer systems is 1.10E-03 lb/ODT or 1.0E-01 mg/dscm. The 3xRDL
values were substituted for both UPLs in the existing and new source
MACT floors to ensure that the standards are established at the minimum
level at which emissions can be measured reliably. No options more
stringent than the MACT floor were identified for existing or new dry
rotary dryers because the MACT floors are based on 3xRDL (i.e., the
minimum level at which emissions can reliably be measured). Zero
emissions reduction is estimated because all existing direct wood-fired
dry rotary dryers are expected to meet the existing HCl MACT floor. No
new units are projected in the next 5 years.
Tube dryers. Emissions data for HCl are available for 5 direct
wood-fired primary tube dryer systems, one of which has emissions from
a secondary tube dryer venting into the primary tube dryer. Because
there are fewer than 30 direct wood-fired tube dryer systems, the UPL
MACT floor calculations for existing sources were based on all 5
systems. The UPL MACT floor calculation for new sources was based on
the best performing system. After
[[Page 31865]]
comparing the UPL calculations to the corresponding 3xRDL limits, the
HCl MACT floor for existing direct wood-fired tube dryer systems is
6.4E-03 lb/ODT or 7.4E-01 mg/dscm, and the HCl MACT floor for new
sources is 2.3E-03 lb/ODT or 1.0E-01 mg/dscm. The 3xRDL values were
substituted for the UPLs in the new source MACT floor to ensure that
the standards are established at the minimum level at which emissions
can be measured reliably.
Existing and new wood-fired tube dryer systems are expected to meet
the HCl MACT floors with the baseline controls, which typically
incorporate a WESP or scrubber. No options more stringent than the
existing and new source MACT floors were identified for primary tube
dryers. All existing and new direct wood-fired tube dryers are expected
to meet their HCl MACT floors; therefore, the HAP reduction for both
floors is zero.
5. PAH
The EPA is proposing emission limits for PAH emissions that were
detected in the exhaust from wood-fired rotary strand dryers, green
rotary dryers, dry rotary dryers, and tube dryers. Emissions testing
for PAH from wood-fired PCWP dryers was conducted using EPA Other Test
Method 46 (OTM-46) as part of the 2022 CAA section 114 survey. EPA OTM-
46 is nearly identical to the updated EPA Method 23, for which
revisions were promulgated on March 20, 2023 (88 FR 16732). The data
from the 2022 testing was used to develop the MACT floors discussed in
this section of the preamble. The PAH MACT floors discussed here for
wood-fired rotary strand dryers, green rotary dryers, dry rotary
dryers, and tube dryers are greater than the corresponding 3xRDL values
for PAH. For softwood veneer dryers, the 3xRDL value for PAH is
proposed as MACT.
Rotary strand dryers. Emissions data for PAH are available for 6
direct wood-fired rotary strand dryer systems. Because there are fewer
than 30 direct wood-fired rotary strand dryer systems, the UPL MACT
floor calculations for existing sources were based on the 5 best
performing systems. The UPL MACT floor calculation for new sources was
based on the best performing system. The PAH MACT floor for existing
direct wood-fired rotary strand dryer systems is 3.1E-04 lb/ODT or
2.7E-02 mg/dscm, and the PAH MACT floor for new sources is 3.9E-05 lb/
ODT or 1.4E-03 mg/dscm. The PAH MACT floors are based on dryers that
already have PM and HAP controls in series. Therefore, no options more
stringent than the MACT floors were identified for existing or new
sources.
Most existing wood-fired rotary strand dryer systems are expected
to meet the PAH MACT floor with baseline PM and HAP controls in series.
One rotary strand dryer system with an ESP but no additional HAP
control device was assumed to need to add a WESP to meet the PM MACT
floor and an RTO to achieve the PAH MACT floor. Nationwide emission
reductions of the proposed MACT floor for PAH for existing direct wood-
fired rotary strand dryers are estimated to be 0.043 tpy of PAH reduced
and 130 tpy of VOC reduced.
New wood-fired rotary strand dryer systems are expected to be
challenged to meet the stringent new source PAH MACT floor in spite of
coming online with a WESP/RTO control system. While the new source MACT
floor emission level based on the UPL has been achieved by rotary
strand dryers with multiclone/RTO and WESP/RTO controls, the new source
PAH MACT floor is 90 percent lower than the average PAH performance
level achieved by the well-controlled rotary strand dryers in the CAA
section 114 emission tests. The burner tune-up requirements required
for all direct-fired PCWP dryers are expected to help with meeting the
PAH MACT floor. Nationwide, 0.15 tpy of PAH reductions are estimated to
be associated with the proposed PAH MACT floor.
Green rotary dryers. Emissions data for PAH are available for 4
direct wood-fired green rotary dryer systems. Because there are fewer
than 30 direct wood-fired green rotary dryer systems, the UPL MACT
floor calculations for existing sources were based on all 4 systems.
The UPL MACT floor calculation for new sources was based on the best
performing system. The PAH MACT floor for existing direct wood-fired
green rotary dryer systems is 9.0E-03 lb/ODT or 4.1E-01 mg/dscm, and
the PAH MACT floor for new sources is 2.6E-05 lb/ODT or 4.4E-03 mg/
dscm. The PAH MACT floors are based on dryers that already have PM and
organic HAP controls in series. Therefore, no options more stringent
than the MACT floors were identified for existing or new sources. No
reductions in PAH were estimated because existing wood-fired green
rotary dryer systems are expected to meet the PAH MACT floor with
baseline HAP controls. The burner tune-up requirements required for all
direct-fired PCWP dryers are expected to help with meeting the PAH MACT
floor. No options more stringent than the MACT floor were identified
for new sources. No reductions in PAH are estimated because new direct
wood-fired green rotary dryers are expected to meet the MACT floor with
proper tuning.
Dry rotary dryers. Emissions data for PAH are available for 3
direct wood-fired dry rotary dryer systems. Because there are fewer
than 30 direct wood-fired dry rotary dryer systems, the UPL MACT floor
calculations for existing sources were based on all 3 systems. The UPL
MACT floor calculation for new sources was based on the best performing
system. The PAH MACT floor for existing direct wood-fired dry rotary
dryer systems is 4.3E-04 lb/ODT or 3.9E-02 mg/dscm, and the PAH MACT
floor for new sources is 2.5E-05 lb/ODT or 2.2E-03 mg/dscm.
All existing direct wood-fired dry rotary dryers are expected to
meet the existing PAH MACT floor with the baseline controls (mechanical
collection); therefore, the HAP reduction for the existing floor is
zero. No new direct wood-fired dry rotary dryers are projected in the
next 5 years. If a new wood-fired dry rotary dryer were to be
installed, it is estimated that some facilities may need an RTO to meet
the new source PAH MACT floor.
We considered a beyond-the-floor option for existing and new wood-
fired dry rotary dryers to use a HAP control system that meets the
limits in table 1B to subpart DDDD of 40 CFR part 63, which we
anticipate would be based on use of a WESP/RTO system. The WESP would
protect the RTO from particulate build up and is a beyond-the-floor
option for PM for dry rotary dryers. The costs and other impacts of
using a WESP on wood-fired dry rotary dryers were discussed in section
IV.A.2 of this preamble. Nationwide costs of the beyond-the-floor
option to reduce PAH from existing direct wood-fired dry rotary dryers
using an RTO are estimated to be a one-time capital cost of $16 million
and annual cost of $6.8 million per year. Nationwide HAP and VOC
reductions for existing sources are estimated to be 18 tpy of organic
HAP (including 0.016 tpy of PAH) and 282 tpy of VOC for a cost
effectiveness of $383,000/ton of organic HAP reduced, $431 million/ton
of PAH reduced, and $24,000/ton of VOC reduced. Nationwide energy
impacts are estimated to be consumption of 23,000 MWhr/yr of
electricity, with associated secondary air emissions, and 371,000
MMBtu/yr of natural gas. Nationwide wastewater (e.g., for RTO washouts)
and solid waste impacts are estimated to be 273,000 gallons of
wastewater per year and 84 tons of solid waste of per year. Nationwide
costs and impacts of the beyond-the-floor option for PAH for
[[Page 31866]]
new direct wood-fired dry rotary dryers were not estimated as no new
direct wood-fired dry rotary dryers are projected in the next 5 years.
After considering the costs, non-air quality environmental, and
energy impacts of the beyond-the-floor option for PAH, we are proposing
that MACT is represented by the PAH MACT floor. We rejected the more
stringent beyond-the-floor option based on use of a WESP/RTO system
because of its high costs, unfavorable cost effectiveness, energy
usage, and non-air-quality environmental impacts.
Tube dryers. Emissions data for PAH are available for 5 direct
wood-fired primary tube dryer systems, one of which has emissions from
a secondary tube dryer venting into the primary tube dryer. Because
there are fewer than 30 direct wood-fired tube dryer systems, the UPL
MACT floor calculations for existing sources were based on all 5
systems. The UPL MACT floor calculation for new sources was based on
the best performing system. The PAH MACT floor for existing direct
wood-fired tube dryer systems is 3.0E-04 lb/ODT or 3.3E-03 mg/dscm, and
the PAH MACT floor for new sources is 1.2E-05 lb/ODT or 6.3E-04 mg/
dscm. The PAH MACT floors are based on tube dryer systems that already
have PM and HAP controls in series. Therefore, no options more
stringent than the MACT floors were identified for existing or new
primary tube dryers. Because all existing and new direct wood-fired
tube dryers are expected to meet their MACT floors for PAH with
baseline HAP controls, zero HAP reduction is estimated.
Softwood veneer dryers. There are 3 softwood veneer dryer systems
with direct wood-fired heated zones in the PCWP source category.
Detectable PAH emissions are not expected from these dryers. Direct-
wood fired softwood veneer dryers were not included in the CAA section
114 testing using EPA OTM-46 because veneer dryers operate at lower
temperature with less mixing than rotary and tube dryers and,
therefore, are not expected to have the same potential for formation of
detectable PAH emissions as direct wood-fired rotary and tube dryers,
which operate at higher temperatures under more turbulent conditions.
However, given that PAH emissions were measured in the exhaust from
other wood-fired PCWP dryers, absent PAH test data, we are proposing a
PAH limit of 3.3E-05 mg/dscm based on 3xRDL for existing and new direct
wood-fired softwood veneer dryers. We anticipate that this limit would
be met through the same burner tune-up standards proposed to be
required for all wood-fired dryers as well as using the incineration-
based controls already in place on the softwood veneer dryers. Thus, no
emission reductions are estimated, and no options more stringent than
the 3xRDL value were identified for existing or new wood-fired softwood
veneer dryers. The EPA requests submittal of available PAH emissions
information for wood-fired softwood veneer dryers to help inform the
final rule.
6. Burner Tune-Up Standards
The EPA is proposing burner tune-up standards to address dioxin/
furan (D/F) from wood and other fuel fired dryers, any combustion-
related HAP that may be emitted from natural-gas fired PCWP dryers, and
any HAP from combustion unit bypass stacks. As discussed in section
IV.B of this preamble, burner tune-ups are also being proposed as a
standard for direct-fired lumber kilns to address combustion-related
HAP from direct fuel firing and kiln combustion unit bypass stacks.
a. D/F From Wood-Fired PCWP Dryers
Emissions testing for D/F from wood-fired PCWP dryers was conducted
using EPA OTM-46 as part of the 2022 CAA section 114 survey. The EPA
conducted a detection limit evaluation on the D/F emissions test runs
gathered from the 2022 CAA section 114 requests for wood-fired PCWP
dryers. Over 70 percent of the D/F congener test runs were BDL. When
considered on a toxic equivalency (TEQ) basis, 89 percent of test runs
were below the 3xRDL value for TEQ. The EPA considers a work practice
to be justified if a significant majority of emissions data available
indicate that emissions are so low that they cannot be reliably
measured (e.g., more than 55 percent of test runs are non-detect).\7\
Therefore, a work practice standard is being proposed for D/F from
wood-fired PCWP dryers. The proposed work practice for existing and new
PCWP dryers is an annual tune-up of the burners that provide direct
heat to PCWP wood-fired dryers in order to ensure good combustion and,
therefore, minimize emissions of organic HAP.
---------------------------------------------------------------------------
\7\ See the June 5, 2014, memorandum, Determination of
`non[hyphen]detect' from EPA Method 29 (multi[hyphen]metals) and EPA
Method 23 (dioxin/furan) test data when evaluating the setting of
MACT floors versus establishing work practice standards, in the
docket for this action.
---------------------------------------------------------------------------
Nationwide HAP reductions of the proposed work practice for D/F for
existing direct wood-fired PCWP dryers are estimated to be 5.9 tpy of
all HAP reduced (including 2.43E-06 tpy of D/F). Nationwide HAP
reductions of the proposed work practice for D/F for new and
reconstructed direct wood-fired PCWP dryers are estimated to be 0.20
tpy of HAP reduced (including 1.34E-07 tpy of D/F).
b. Natural-Gas Fired PCWP Dryers
Combustion-related HAP emissions from combustion units burning
natural gas to directly fire PCWP dryers are similar to emissions from
boilers and process heaters that burn natural gas. Under the Boiler
MACT, ``units designed to burn gas 1 fuels'' (i.e., units burning
natural gas) were required to conduct periodic tune-ups as part of a
work practice for non-Hg HAP metals, Hg, acid gases, D/F, and organic
HAP. As explained at 76 FR 15637-38 (March 21, 2011), measured
emissions of these pollutants from natural gas-fired boilers and
process heaters were routinely found to be below the detection limits
of EPA test methods, and, as such, the EPA found it technically and
economically impracticable to reliably measure emissions from these
units. The combustion unit tune-up work practice was identified as an
effective HAP emissions standard for natural gas-fired PCWP dryers that
combust the cleanest fuels available. Based on that conclusion, we are
proposing a burner tune-up work practice standard for combustion-
related HAP, including non-Hg metals, Hg, acid gases, D/F, and PAH,
from existing and new direct natural gas-fired PCWP dryers. In addition
to the proposed burner tune-up work practice standard for combustion-
related HAP from direct gas-fired PCWP dryers, the current emission
standards for PCWP dryers (40 CFR 63.2240(b)) already limit organic HAP
emissions, including organic HAP emitted from natural gas combustion
and organic HAP from the drying process. Nationwide combustion HAP
reductions of the proposed tune-up work practice standard are estimated
to be 0.10 tpy for existing sources and 0.0073 tpy for new sources.
c. Combustion Unit Bypass Stacks
Combustion-related HAP emissions can be emitted for brief periods
of time from bypass stacks located between a combustion unit and PCWP
dryer (or lumber kiln) direct-fired by the combustion unit when the
dryer (or kiln) is unable to accept the hot exhaust from the direct-
firing combustion unit. It is not feasible to prescribe numeric
emission standards for combustion-related HAP emissions briefly emitted
from bypass stacks between the combustion unit and dryer (or lumber
kiln). Emissions measurement methodologies, including stack tests
[[Page 31867]]
which require hours to complete, are not feasible for PCWP combustion
unit bypasses that last minutes at a time. Use of a continuous emission
monitoring system (CEMS) to capture these events is not feasible due to
calibration issues and the need to perform relative accuracy test
audits (RATA), which involve stack tests. Establishing parameter limits
correlated with emissions also is not feasible because this would be
done through stack testing. Therefore, we are proposing a work practice
standard for existing and new combustion bypass stacks associated with
direct-fired PCWP dryers or direct-fired lumber kilns regardless of
fuel type. The work practice standard would require an annual tune-up
of the burner associated with the bypass stack, along with monitoring
and reporting bypass stack usage. Bypass stack usage time would be
monitored using an indicator such as bypass damper position or
temperature in the bypass stack. No feasible options more stringent
than burner tune-ups coupled with bypass stack usage monitoring were
identified for existing or new combustion bypass stacks. No HAP
reductions were estimated in conjunction with bypass stack monitoring.
B. What MACT standards are we proposing for lumber kilns?
The EPA is proposing standards to limit emissions of all HAP from
lumber kilns. All HAP emissions would be limited by the work practices
the EPA is proposing that would limit over-drying of lumber.
Combustion-related HAP emissions from direct-fired kilns would be
further limited by the proposed burner tune-up standards. Additional
information on our review of information pertaining to lumber kilns is
available in the memorandum, Development of National Emission Standards
for Hazardous Air Pollutant Emission Standards for Lumber Drying Kilns,
in the docket for this action.
1. Lumber Kiln Overview
Lumber kilns can be characterized by wood type (softwood or
hardwood), design (batch or continuous), and heating method (indirect-
or direct-fired). Although few hardwood lumber kilns are located at
major sources, we are proposing to include both hardwood and softwood
lumber kilns in the PCWP NESHAP so HAP standards would apply to any
lumber kiln located at a PCWP or lumber facility that is a major source
of HAP emissions.
In batch kilns, lumber is loaded into the kiln where it remains
stationary during the entire drying cycle. When drying is complete, the
batch kiln is shut down to remove the lumber. The kiln is restarted
again after it is loaded with a new batch of lumber. Batch kilns can be
either track-loaded, where multiple packages \8\ of lumber are pushed
into the kiln on tracks at once, or smaller package loaded kilns, where
lumber packages are loaded in the batch kiln with a forklift. The track
loaded kilns tend to have higher annual throughput and are the type of
batch kilns most commonly used at major source PCWP facilities.
---------------------------------------------------------------------------
\8\ Packages are stacks of boards layered with small strips of
wood called ``stickers'' to allow for air to circulate around the
boards while the boards are drying in the kiln.
---------------------------------------------------------------------------
Batch kilns typically have numerous roof vents positioned in rows
down each side of the kiln's roof. The vents open and close throughout
the drying cycle as the temperature and humidity in the kiln change.
Internal fans under the kiln roof circulate air around the packages of
lumber. The fans change direction every 2 to 3 hours to provide even
drying of the lumber. Consequently, one bank of roof vents is normally
exhausting hot, moist air while the other row of vents is allowing
ambient air into the kiln. The direction of flow cycles between air
intake and exhaust throughout the drying cycle. Batch kilns release
fugitive air emissions from doors or cracks in the kiln exterior due to
pressure differences between the interior of the kiln and ambient
conditions outside the kiln.
Over the past decade, continuous dry kilns (CDKs) have become
popular for drying southern pine lumber in the U.S. Southeast. Unlike
batch kilns, CDKs do not have to be shut down for loading and
unloading. In CDKs, lumber travels continuously through the kiln on
tracks. Most CDKs in the U.S. have a ``counter-flow'' design where 2
sets of lumber travel in opposite directions to one another such that
on one end of the kiln green lumber enters the kiln parallel to dry
lumber exiting the kiln. This design allows heat from the dried lumber
coming out of the kiln to preheat the incoming green lumber to conserve
energy. There are no doors on CDKs, allowing the constant flow of
lumber into and out of each end of the kiln. Thus, CDKs release exhaust
containing steam and fugitive emissions from their open ends. Some CDKs
have powered or unpowered hoods or stacks over their openings to direct
a portion (e.g., 40 to 80 percent of the volume) of exhaust upward
while the remaining exhaust exits through the kiln ends.
In addition to batch or continuous design, another key design
feature of lumber kilns is their heating method. Indirect-fired kilns
are heated with steam from a boiler. The steam circulates through coils
in the path of air circulation within the kiln. Direct-fired kilns use
hot gases from fuel combustion to heat the kiln such that the kiln
exhaust contains emissions from wood drying and fuel combustion.
Combustion units used to direct-fire kilns may be a dedicated burner
for each kiln or a combustion unit that direct-fires multiple kilns.
Fuels used to direct-fire kilns include natural gas, wood, or wood-
derived syngas generated in a gasifier. Wood is often used for direct-
fired lumber kilns because it is a readily available byproduct of
lumber manufacturing and is typically generated onsite. Gasifiers
typically use green sawdust generated from cutting logs into boards.
The green sawdust is first gasified under sub-stoichiometric conditions
to produce a syngas that is then burned in a secondary combustion
chamber to directly fire the kiln. Regardless of fuel, combustion gases
are usually too hot for direct introduction into the kiln, so they are
diluted with recirculated kiln exhaust and ambient air in a blend box
prior to introduction to the kiln.
The EPA has identified 680 lumber kilns at major source PCWP
facilities subject to 40 CFR part 63, subpart DDDD, including:
11 batch, indirect-fired, hardwood kilns.
203 batch, indirect-fired, southern yellow pine (SYP)
kilns.
241 batch, indirect-fired, other (e.g., western) softwood
kilns.
103 batch, direct-fired, SYP kilns.
98 continuous, direct-fired, SYP kilns.
24 continuous, indirect-fired, SYP kilns.
None of the lumber kilns identified operate with any add-on air
pollution controls. Emission factors that have been adopted by
regulatory agencies and lumber producers for emission estimation
purposes were mostly derived from small-scale kiln tests and a few
(often research-level) tests of full-scale kilns. This information is
useful for estimating emissions for inventory reporting purposes but is
not suitable for developing or enforcing national emission standards
due to the impracticality of capturing and measuring lumber kiln
emissions (discussed in more detail later in this preamble). A
significant challenge to measuring batch and continuous lumber kiln
emissions is accurate determination of the total lumber kiln gas flow
rate and the need to extrapolate concentrations from 1 or 2 sampling
locations to
[[Page 31868]]
estimate total kiln emissions from several emission points (including
fugitives).
Because of the infeasibility of lumber kiln emissions collection
and control, and because of measurement challenges, many facilities and
permit authorities have established work practices for limiting organic
emissions from lumber kilns. Good design and operating practices were
determined to be the best available control technology (BACT) for
several lumber kilns. A review of BACT determinations for new and
modified kilns is relevant because a work practice can be found as BACT
only after a permitting authority finds that technological or economic
limitations on the application of measurement methodology to a
particular emissions unit would make use of a numerical emission
standard infeasible.\9\ This finding is similar to the requirements
under CAA section 112(h) for concluding that MACT is represented by a
work practice or operational standard.
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\9\ The regulatory definition of BACT in 40 CFR 52.21(b)(12)
states, ``If the Administrator determines that technological or
economic limitations on the application of measurement methodology
to a particular emissions unit would make the imposition of an
emissions standard infeasible, a design, equipment, work practice,
operational standard, or combination thereof, may be prescribed
instead to satisfy the requirement for the application of best
available control technology. Such standard shall, to the degree
possible, set forth the emissions reduction achievable by
implementation of such design, equipment, work practice or
operation, and shall provide for compliance by means which achieve
equivalent results.''
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2. Rationale for Work Practices
Given the impracticability of capturing and measuring emissions
from lumber kilns, we have concluded that the criteria in CAA section
112(h) for establishing a design, equipment, work practice, or
operational standard apply for lumber kilns. CAA section 112(h) states
that if it is not feasible in the judgment of the Administrator to
prescribe or enforce an emission standard for control of a HAP, the
Administrator may, in lieu thereof, promulgate a design, equipment,
work practice, or operational standard, or combination thereof, which
in the Administrator's judgment is consistent with the provisions of
CAA section 112(d). The phrase ``not feasible to prescribe or enforce
an emission standard'' is further defined in CAA section 112(h)(2)(A)
and (B) as any situation in which the Administrator determines that:
(A) a hazardous air pollutant or pollutants cannot be emitted through a
conveyance designed and constructed to emit or capture such pollutant,
or (B) the application of measurement methodology to a particular class
of sources is not practicable due to technological and economic
limitations.
Relative to CAA section 112(h)(2)(A), the total volume of lumber
kiln emissions cannot be emitted through a conveyance that is designed
and constructed to emit or capture HAP emissions. For example, batch
kilns have numerous vents that cycle between air intake and exhaust in
addition to some fugitive emissions that can be emitted from the kiln
doors or walls. Batch kilns do not and cannot have conveyances to
capture emissions from the exhaust vents or eliminate the air intake,
as such conveyances would disrupt the drying process by limiting air
flow into the kiln. If constructed, flow exiting a conveyance would be
intermittent (cyclical) just as it is from each kiln vent, meaning a
conveyance would not help with measuring emissions as needed to
prescribe or enforce a numeric emission standard. Similarly, CDKs have
considerable amounts of fugitive emissions from their openings that
cannot be eliminated while allowing for lumber to enter and exit the
kiln. While some CDKs have passive hoods or stacks (which may be
powered or unpowered) at their ends to direct a fraction of the kiln
exhaust upward to improve dispersion, these devices do not and cannot
eliminate the fugitive emissions from the CDK openings. If powered
stacks were added to draw more air out of the CDK in an attempt to
eliminate the fugitives to obtain a reliable emissions measurement, the
energy-transfer function of the CDK, in which heat and steam from the
exiting lumber are used to precondition incoming lumber, would be lost.
Thus, it is not possible to capture emissions from the openings at each
end or directly measure the total gas flow rate from a CDK as needed to
prescribe or enforce an emission limit.
Relative to CAA section 112(h)(2)(B), there are technological and
economic limitations to applying a measurement methodology for lumber
kilns as needed to prescribe or enforce a numeric emission standard.
For batch kilns, with numerous vents cycling between air intake and
exhaust, and temperature and humidity changes throughout the batch
cycle, there is not a consistent flow rate or concentration to measure
using conventional stack test methods or continuous emission monitors.
Direct measurement of flow rate from batch kilns is not technically
feasible because of the numerous vents and changing flow direction. In
addition to the need to test multiple vents, an economic limitation to
testing batch kilns is the expense associated with testing over the
long batch kiln cycle (e.g., often 20 or more hours) in which the
emission concentration and kiln parameters change throughout the cycle.
For CDKs, direct measurement of total kiln exhaust flow is not
technically feasible due to the significant volume of fugitive
emissions from the kiln openings. In addition to being unable to
measure total flow, many CDKs have no specific emission point (or
conduit) in which to measure emissions concentration (e.g., no outlet
stack or hood, or in an indirect-fired kiln no kiln air return duct to
a burner). This lack of a specific emission point for measurement of
total kiln air flow and concentration is also an economic limitation,
because even if outlet vents suitable for testing were present for a
portion of exhaust, all such vents would need to be tested to ensure
uniformity of concentration or to establish vent-specific
concentrations, which would greatly increase source testing costs
(while total flow would continue to remain uncertain, limiting
usefulness of the data for prescribing or enforcing an emission
standard).
3. Lumber Kiln Work Practice Standard
Work practices to reduce emissions from lumber kilns are often
based on measures to minimize the amount of over-dried lumber produced.
Lumber over-drying is of concern because HAP emissions have been shown
to increase after the free water from the lumber is removed. As the
free water evaporates, water bound within the cellular structure of the
wood begins to be removed. Once the evaporative cooling of moisture on
the surface of lumber ceases, the temperature of the lumber in the kiln
increases and organic HAP emissions begin to increase. A work practice
that minimizes over-drying limits organic HAP emissions from all types
of kilns as well as combustion-related HAP emissions from direct-fired
kilns since minimizing over-drying reduces fuel consumption, which
results in less combustion-related HAP.
To develop a work practice standard for lumber kilns, we reviewed
various permits and other information, including information received
from ICR respondents regarding design, operation, and monitoring
methods to minimize over-drying and limit HAP emissions. Several
permits included ``good operating practices'' and kiln inspection and
maintenance requirements to minimize over-drying. We also found that
lumber manufacturers use a variety of practices to ensure that lumber
is properly dried while balancing energy usage. For many manufacturers,
the focus is on ensuring
[[Page 31869]]
that the lumber meets grade classification, which can be accomplished
using a variety of techniques. For example, to meet the moisture
content grade ``KD19'' for southern pine lumber, manufacturers must dry
lumber to a maximum of 19 percent moisture. There are moisture grades
other than KD19, such as KD15 or lower, for lumber to be exported.
Lumber or wooden poles that will later undergo treatment may be dried
to higher moisture levels than KD19. To ensure that the maximum grade
moisture is met by most boards in the kiln load, kiln operators need to
dry to a target moisture a few percent below the maximum moisture
grade. Methods used to determine dryness of lumber vary. Temperature
parameters monitored in the kiln during drying (e.g., wet or dry bulb
temperature or temperature drop across the load) are used by kiln
operators to determine when the drying cycle is complete. Temperature
monitoring may be paired with hot checks in which sample boards are
pulled from the kiln and checked for dryness near the end of the kiln
cycle. In-kiln lumber moisture measurement during drying may be used,
or lumber moisture may be checked with hand-held moisture meters after
the drying cycle concludes. It is also common for lumber moisture
measurement to be conducted downstream of the kiln (e.g., hand-held
moisture meter checks or in-line moisture monitoring at the planer
before lumber is packaged for shipment). Of the methods available for
determining lumber moisture, the in-line moisture meter at the planer
typically produces the largest number of lumber moisture readings.
Given different kiln designs and the wide variety of techniques used to
determine lumber dryness, the work practice to limit over-drying in the
kiln requires some flexibility for site-specific considerations.
Based on our review of methods for limiting lumber over-drying, in
40 CFR 63.2241(d) we are proposing a work practice standard with 4
elements: (1) operation and maintenance for all kilns, (2) burner tune-
up for direct-fired kilns, (3) a work practice option in which all
kilns limit over-drying by operating below a temperature set point,
conducting in-kiln moisture monitoring, or following a site-specific
plan (for temperature and lumber moisture monitoring), and (4) minimum
kiln-dried lumber moisture content limits below which lumber is
considered to be over-dried lumber for all kilns for purposes of the
PCWP NESHAP.
Operation and maintenance (O&M) plan. For the first element of the
work practice, we are proposing that facilities develop an O&M plan for
all the lumber kilns located at the facility. Documentation of the O&M
plan would be required to be retained onsite and to include procedures
for maintaining the integrity of lumber kiln internal air flow and heat
distribution components (e.g., baffles, fans, vents, heating coils, and
temperature sensors) to provide as uniform a temperature and air flow
as reasonably possible. Maintaining the heat distribution components
prevents hot spots that could lead to increased HAP emissions and also
prevents cold spots in the kiln that could lengthen the drying cycle
for the entire load, thereby avoiding higher HAP emissions. The O&M
plan would be required to include charge optimization practices to
promote uniformity in lumber charged into the kiln (e.g., sizing,
sorting, stickering, conditioning). Proper sorting results in less
variation per kiln load that could lengthen the drying cycle and
increase HAP emissions, and proper stickering ensures that air can flow
through the lumber packages.\10\ To demonstrate compliance with the O&M
plan, the facility would be required to conduct an annual inspection of
lumber kiln integrity and review the charge optimization practices
used. Facilities would be required to implement corrective actions (as
needed) and maintain records of inspections and corrective actions
taken under the O&M plan. State authorities delegated responsibility
for implementing 40 CFR part 63, subpart DDDD, (or ``delegated
authorities'') may require modification of the O&M plan, as needed,
upon review.
---------------------------------------------------------------------------
\10\ Additional information on lumber kiln O&M can be found in
Simpson, William T., ed. 1991. Dry Kiln Operator's Manual.
Agricultural Handbook AH-188. Madison, WI: U.S. Department of
Agriculture, Forest Service, Forest Products Laboratory.
---------------------------------------------------------------------------
Kiln burner tune-up. For the second element of the work practice,
we are proposing that facilities with batch and continuous direct-fired
kilns conduct an annual burner tune-up to reduce the potential for
combustion-related HAP emissions beyond the reduction in these
emissions that results from minimizing lumber over-drying. Properly
operating burners would reduce the potential for combustion-related HAP
emissions from the kiln during routine operation and from any bypass
stacks used temporarily during startup or shutdown of the kiln burner.
We are proposing annual tune-ups for lumber kilns following the same
procedures proposed for PCWP dryers.
Temperature, moisture, or site-specific plan limits. For the third
element, we are proposing that facilities select from 1 of 3 work
practice options for minimizing lumber over-drying for each kiln at the
facility: (1) temperature set point, (2) in-kiln moisture monitoring,
or (3) a site-specific plan (for temperature and lumber moisture
monitoring). While the EPA could require a site-specific plan for all
lumber kilns, we acknowledge that lumber kilns operating at moderate
temperatures compared to kilns of similar design, or kilns equipped
with in-kiln moisture monitoring, are already operating in a manner
that minimizes rapid over-drying. Thus, we are proposing to provide two
streamlined options (in lieu of requiring a site-specific plan) for
lumber kilns operating at moderate temperatures or using in-kiln lumber
moisture monitoring techniques that reduce the potential for over-
drying. These options consider that over-drying can occur more rapidly
in kilns operating at higher temperatures and/or without a direct in-
kiln lumber moisture content measurement system that provides automatic
feedback to the kiln operator. These options encompass kiln features
likely to be included in a site-specific plan to minimize over-drying
(if a plan were to be developed for the kiln). These compliance
demonstration alternatives to a site-specific plan streamline
compliance for kilns that have less potential for over-drying and
reduce burden for the delegated authority reviewing the site-specific
plan.
Under the temperature option, the lumber kiln would be operated
with a maximum dry bulb temperature set point of no more than 210
[deg]F for batch indirect-fired (IF) kilns, 235 degrees Fahrenheit
([deg]F) for batch direct-fired kilns, or 245 [deg]F for continuous
indirect-fired or continuous direct-fired kilns. The proposed
temperatures of 210 [deg]F, 235 [deg]F, and 245 [deg]F represent both
average and median dry bulb temperature used in lumber kilns in the
source category that were within 5 [deg]F of the proposed temperature.
These temperatures are proposed because they represent temperatures
below which approximately half of kilns operate while the remaining
half of kilns operate at higher temperatures that could accelerate
over-drying. Facilities would be required to continuously measure the
dry bulb temperature during the kiln drying cycle, record the dry bulb
temperature at least every 15 minutes, calculate the 3-hour block
average temperature, and maintain the 3-hour block average below the
temperature limit. See proposed 40 CFR 63.2269(a)-(b) and (m) and 40
CFR 63.2270(h) for more details on
[[Page 31870]]
temperature monitoring under the PCWP NESHAP.
Under the in-kiln moisture measurement option, the lumber kiln
would operate using a direct, in-kiln continuous lumber moisture
monitoring technique that provides automated feedback from within the
kiln to the kiln operator control panel during the drying cycle. Kiln
owners and operators would be required to operate the kiln to dry to a
semiannual average lumber moisture content above the minimum limit of
moisture content proposed in paragraph 40 CFR 63.2241(e)(3)(ii) and
table 11 to subpart DDDD of 40 CFR part 63, as discussed later in this
preamble. We are proposing the in-kiln lumber moisture measurement
option to promote direct measurement and use of lumber moisture content
monitoring as a kiln control parameter during high-temperature drying
(i.e., in kilns operating above the dry bulb temperature set points
under the work practice temperature option). An example of an in-kiln
direct lumber moisture measurement technique is use of 2 steel plates
inserted into packages of lumber spatially distributed throughout the
kiln. The electrical resistance between the plates is measured and
relayed to a moisture meter which supplies moisture measurements to the
kiln control software. We are proposing that at least 1 lumber moisture
reading per 20,000 board feet (BF) of lumber in the kiln load be taken
and that the batch average lumber moisture content be determined at the
end of the batch cycle (when the lumber has reached its lowest kiln-
dried moisture content). The requirement for 1 lumber moisture reading
per 20,000 BF (which is the same as 20 thousand board feet (20 MBF)) is
proposed to ensure that there are multiple moisture measurements in
different areas of the kiln, with the number of lumber moisture
monitors being scaled to kiln capacity. For example, a lumber kiln
drying 160 MBF per batch would require at least 8 lumber moisture
monitors to be distributed throughout the kiln load. For CDKs, we are
proposing that facilities measure the lumber moisture content at the
completion of drying for each package of lumber (when the lumber has
reached its lowest kiln-dried moisture content). Because different
lumber grades can be produced in a given lumber kiln at different
times, we are proposing that a ratio of measured lumber moisture
divided by the minimum kiln-dried lumber moisture limit be developed
for each batch kiln load and for each package of lumber dried in a CDK.
If the semiannual average of all the ratios is greater than or equal to
1 for the kiln, then compliance would be demonstrated. The semiannual
average ratio of measured moisture divided by the minimum kiln-dried
lumber moisture limit would be reported in the semiannual report. A
semiannual averaging time is proposed to correspond with the semiannual
reporting frequency already required for reporting under the PCWP
NESHAP, and because a semiannual average provides flexibility for the
variability associated with drying lumber of different dimensions cut
from logs with naturally occurring initial moisture variations (e.g.,
seasonal or tree stand variations). See proposed 40 CFR
63.2241(e)(3)(ii) and 40 CFR 63.2270(i) for more details on the
proposed methodology for calculating the semiannual average from kiln-
dried lumber moisture measurements.
Under the site-specific plan option, facilities would develop and
operate according to a site-specific plan to minimize lumber over-
drying through temperature and lumber moisture monitoring. The site-
specific plan would be required to be submitted to the delegated
authority for approval. The site-specific limits from the plan would
then have to be incorporated into the facility's operating permit when
it is next reopened or renewed, as applicable.
The site-specific plan would be required to: identify one
temperature parameter (such as wet or dry bulb temperature, wet bulb
depression, or temperature drop across the load) to be continuously
monitored during the kiln drying cycle; include a description of how
the temperature parameter is measured and used to minimize over-drying
of lumber; and include a site-specific limit for the temperature
parameter that minimizes over-drying. Facilities would be required to
continuously monitor the temperature parameter no less often than every
15 minutes and calculate the 3-hour block average for comparison to the
site-specific temperature limit. See proposed 40 CFR 63.2269(a)-(b) and
40 CFR 63.2270(h) for more details on temperature monitoring under the
PCWP NESHAP.
In addition, the site-specific plan would be required to: include a
site-specific method for monitoring kiln-dried lumber moisture content
(weight percent, dry basis); specify the location of such monitoring
within the lumber manufacturing process (for example, at the kiln
unloading track, in lumber storage, or at the planer); specify the
minimum kiln-dried lumber moisture content limit based on the lumber
moisture grades produced at the facility based on 40 CFR
63.2241(e)(3)(iii) and table 11 to subpart DDDD of 40 CFR part 63; and
adhere to a minimum data requirement of one moisture measurement per
20,000 BF. Facilities would be required to calculate and record the
monthly average kiln-dried lumber moisture content, compare the monthly
average to the minimum kiln-dried lumber moisture content limit, and
take corrective action if the monthly average lumber moisture content
is below the minimum limit. Facilities would be required to maintain
records of corrective actions taken and report corrective actions in
the semiannual report. In addition, facilities would be required to
calculate the semiannual average of batch or continuous kiln lumber
moisture measurements and compare the semiannual average to the minimum
kiln-dried lumber moisture content limit to determine compliance. The
monthly averages with records of corrective action (when needed) are
proposed to provide interim indications of compliance before the
semiannual average is determined because facilities using a site-
specific plan are likely to be measuring the moisture of kiln-dried
lumber downstream of the kiln (e.g., at the planer).
The site-specific plan containing limits for temperature and lumber
moisture content would have to be developed and submitted to the
delegated authority within 180 days after the effective date of the
final rule. The written site-specific plan would have to be maintained
onsite at the facility and would be enforceable upon the compliance
date specified in the rule. Facilities would be required to report
deviations from the site-specific plan following the compliance date.
Once the site-specific plan is approved by the delegated authority, the
plan requirements would be incorporated into the facility's title V
operating permit when the permit is next reopened or renewed, as
applicable.
Kiln-dried moisture minimum limit. In the fourth and final element
of the work practice to minimize lumber over-drying, we are proposing
minimum limits of kiln-dried lumber moisture content (weight percent on
a dry basis) that are considered to be over-dried lumber for purposes
of the PCWP NESHAP. In proposed 40 CFR 63.6241(e)(4) and proposed table
11 to subpart DDDD of 40 CFR part 63, the ``maximum lumber moisture
grade'' means the upper limit of lumber moisture content (weight
percent on a dry basis) that meets the relevant lumber grade standard
for a lumber
[[Page 31871]]
product. The proposed minimum limit of kiln-dried lumber moisture
content varies according to the maximum lumber moisture grade as shown
in proposed table 11 to subpart DDDD of 40 CFR part 63. The minimum
limits of kiln-dried lumber moisture content proposed acknowledge the
fact that different lumber moisture grades are produced and that enough
margin is needed to encompass the target lumber moisture (which is a
few percent below the grade moisture to ensure the lumber meets grade)
and allow for variability that occurs around the target moisture. The
minimum limits of lumber moisture proposed in table 11 to subpart DDDD
of 40 CFR part 63 reflect the following moistures (all on a weight
percent, dry basis):
For lumber with maximum lumber moisture grade above 22
percent, the proposed minimum limit below which lumber is considered
over-dried is 15 percent moisture. A minimum limit of 15 percent
moisture was selected because a limit of 15 percent lumber moisture is
included in at least 1 air permit for a lumber facility producing
moisture grades higher than KD-19.
For lumber with a maximum lumber moisture grade of 19 to
21 percent, the proposed minimum limit below which lumber is considered
over-dried is 12 percent moisture. A minimum limit of 12 percent was
selected because this limit is consistent with the limit indicated in
several air permits for facilities producing KD-19, which is a grade
produced in high volume.
Consistent with the 7 percent difference between KD-19 and
a 12 percent minimum limit, we are proposing the maximum grade moisture
minus 7 percent as the minimum kiln-dried lumber moisture limit for
grades with 18 down to 12 percent maximum moisture content (e.g., 12
percent grade-7 percent = 5 percent minimum kiln-dried lumber moisture
limit).
For lumber with maximum lumber moisture grade less than or
equal to 10 percent, as required for some products to be exported, the
proposed minimum limit below which lumber is considered over-dried is
half the maximum lumber moisture grade. A 5 percent minimum kiln-dried
lumber moisture limit is proposed for lumber with a maximum moisture
grade of 11 percent, consistent with the minimum limit of 5 percent for
grades of 10 and 12 percent moisture.
We estimate the HAP emission reduction achieved by the work
practice to be 488 tpy for existing sources. We estimate that the work
practice would also reduce 6,700 tpy of VOC emissions (as WPP1 \11\)
from existing sources. For new sources, we estimate that the work
practice would result in emission reductions of 77 tpy HAP and 1,000
tpy VOC (as WPP1).
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\11\ VOC as WPP1 is based on the wood products protocol in which
VOC emissions as propane are corrected for oxygenated compounds that
have a low response to the flame ionization detector used to measure
hydrocarbons, by adding formaldehyde and 35 percent of methanol
emitted. WPP1 VOC was used in the assessment of lumber kiln
emissions consistent with the approach used by permitting
authorities.
---------------------------------------------------------------------------
4. Consideration of Add-On Controls
The EPA has not identified any lumber kilns with add-on air
pollution controls. The EPA, as well as state permitting authorities,
have evaluated the possibility of capturing and controlling emissions
from lumber kilns and in each case concluded that capture and control
of lumber kiln emissions is not technically feasible or cost effective
for VOC emissions from batch or continuous kilns. The technologies
considered and rejected as technically infeasible in BACT
determinations include oxidizers (RTO and RCO), carbon adsorption,
condensation, biofilters, and wet scrubbers (also known as absorbers).
In some BACT determinations, it was noted that if an RTO were to be
attempted for use on a lumber kiln, duct heaters and a WESP would
likely also be needed to prevent resin buildup in the ductwork (for
safety) as well as to protect the thermal media in an RTO or catalytic
media in an RCO. Technologies rejected based on technical infeasibility
for control of VOC are also infeasible for control of HAP in the same
exhaust stream. Therefore, we do not consider add-on controls for
lumber kilns to be a viable option for reducing HAP emissions. No
emission reduction measures more stringent than the proposed work
practice were identified.
C. What MACT standards are we proposing for process units with organic
HAP emissions?
The EPA is proposing MACT standards to resolve unregulated HAP
emissions from process units that had ``no control'' MACT
determinations in the 2004 NESHAP that were remanded and vacated. In
addition to MACT standards for lumber kilns, the EPA is proposing MACT
standards for various process units in the PCWP source category,
including various RMH process units, atmospheric refiners, stand-alone
digesters, fiber washers, fiberboard mat dryers at existing sources,
hardboard press predryers at existing sources, and log vats. Some of
these process units are already subject to new source HAP standards in
the 2004 PCWP NESHAP, including fiberboard mat dryers, hardboard press
predryers, and reconstituted wood products board coolers (which are a
type of RMH unit) at new and reconstructed sources. Mixed PCWP process
streams routed to HAP control devices subject to the current HAP
emission limits in table 1B to subpart DDDD of 40 CFR part 63 are also
already subject to the 2004 PCWP NESHAP. This section of the preamble
describes the MACT standards we are proposing for emissions streams
with unregulated HAP emissions. A detailed description of the process
units being regulated and supporting information for the proposed
standards are provided in the memorandum, Development of Emission
Standards for Remanded Process Units Under the Plywood and Composite
Wood Products NESHAP, in the docket for this action.
1. Resinated Material Handling (RMH) Process Units
The PCWP affected source is the collection of process units used to
produce PCWP at a PCWP manufacturing facility, including various dryers
and reconstituted wood products presses which are already subject to
emission standards under the PCWP NESHAP and other process units for
which prior ``no control'' MACT determinations were vacated and
remanded to EPA. Many of the process units with the prior ``no
control'' MACT determinations are RMH process units within the PCWP
affected source, including resin tanks, softwood and hardwood plywood
presses, engineered wood products presses and curing chambers,
blenders, formers, finishing saws, finishing sanders, panel trim
chippers, reconstituted wood products board coolers (at existing
affected sources), hardboard humidifiers, and wastewater operations.
These process units handle resin or resinated wood material downstream
of the point in the PCWP process where resin is applied.
The RMH process units are not designed and constructed in a way
that allows for HAP emissions capture or measurement. It is not
feasible to prescribe or enforce an emission standard for control of
HAP from RMH process units. The RMH process units are equipment within
the PCWP production building (or outdoor wastewater operations) without
any enclosure, conveyance, or distinct HAP emissions stream that can
feasibly be emitted though a conveyance. For example, dry formers,
saws, and sanders have pick-up points for removal of wood material as
it is trimmed, but the
[[Page 31872]]
entire process unit is not enclosed or isolated; engineered wood
products presses are too large to enclose; plywood presses cannot be
enclosed for operator safety reasons; and board coolers at existing
sources cannot be enclosed for equipment functionality reasons.
Emissions from RMH process units are fugitive in nature such that
application of emissions measurement methodology is not technically
feasible. Further, emissions capture and measurement from hundreds of
individual RMH process units would not be economically feasible (e.g.,
with testing costs estimated to exceed $20 million nationwide assuming
that facilities could capture emissions). For these reasons, it is not
feasible to prescribe or enforce an emission standard for RMH process
units. Therefore, the EPA is proposing work practice standards under
CAA section 112(h).
To develop work practice standards under CAA section 112(h),
consistent with CAA section 112(d), measures used by the best
performing sources to reduce or eliminate emissions of HAP through
process changes or substitution of materials were considered. This
approach is consistent with CAA section 112(d)(2)(A). The potential for
HAP emissions from RMH process units relates to the material being
processed (i.e., resin and wood). Standards for RMH units pertaining to
resin-related and wood-related emissions are discussed in the following
subsections.
a. Resin-Related Emissions From RMH Process Units
Most PCWP resins are amino/phenolic resins such as phenol
formaldehyde (PF), melamine urea formaldehyde (MUF), urea formaldehyde
(UF) with urea scavenger, melamine formaldehyde (MF), or phenol
resorcinol formaldehyde (PRF). Isocyanates such as MDI are also used.
The HAP associated with use of amino/phenolic resins at PCWP facilities
include formaldehyde (CAS 50-00-0), phenol (CAS 108-95-2) and methanol
(CAS 67-56-1). The HAP associated with MDI resin is 4,4'-
Methylenediphenyl Diisocyanate (CAS 101-68-8). Some PCWP products can
only be made with specific types or formulations of resins. Other
products are made with 1 or more types of resins (e.g., OSB can be made
with PF, MDI, or PF and MDI in the same board). The PCWP resins
typically are a liquid with high solids content (e.g., up to 70 percent
solids) as received or may be delivered and applied in powdered form.
The potential for resin-related HAP emissions from RMH process
units relates to the free HAP content and volatility of the resin
system used. The PCWP resin systems used typically have very low free
HAP content (weight percent) or low vapor pressure depending on the
resin type and application. For example, most types of amino/phenolic
resins are non-HAP resins which can be defined as a resin with HAP
contents below 0.1 percent by mass for Occupational Safety and Health
Administration-defined carcinogens as specified in section A.6.4 of
appendix A to 29 CFR 1910.1200, and below 1.0 percent by mass for other
HAP compounds.
However, some amino/phenolic resin formulations essential to
manufacturing dry-process hardboard or I-joists have slightly higher
weight percentages of some HAP than non-HAP resins but have low vapor
pressure which reduces the potential for HAP emissions from RMH process
units at facilities used to make those products. Similarly, MDI resins
would not be considered non-HAP resins due to their percentage by
weight MDI content, but MDI resins have very low vapor pressure as
received and used in RMH process units. In developing work practice
standards for RMH units, it is necessary to limit resin-related HAP
emissions without precluding the types of PCWP products covered under
the PCWP NESHAP from being produced. A work practice standard with
enforceable options to use a non-HAP resin system or meet a vapor
pressure limit adheres to the CAA while allowing the different types of
PCWP products covered under the PCWP NESHAP to be produced.
Information on resin HAP content (HAP percent, by weight) and resin
vapor pressure (in kilopascals [kPa] or pounds per square inch absolute
[psia]) is often available in safety data sheets (SDS) or other
technical documentation accompanying the resin when it is received from
the resin supplier. Some PCWP manufacturers may dilute amino/phenolic
resins when preparing them for use, which would reduce the mass
fraction of free HAP content or corresponding vapor pressure of the
free HAP in the resin. Therefore, resin supplier information for the
``as received'' resin, before the resin is diluted or mixed with wood,
is the most consistently available source of information to use as the
basis of the work practice standards pertaining to resin-related HAP.
When received, PCWP resins are stored in fixed roof resin tanks at
the PCWP facility at ambient temperature. Resin tanks are the first
type of RMH process units in which resins are used in the PCWP process.
The average-size resin tank in the PCWP industry is 12,500 gallons
while the maximum is 47,000 gallons. Limited vapor pressure data are
currently available to the EPA for resins used at PCWP facilities.
Therefore, vapor pressure criteria in the Amino/Phenolic Resin NESHAP
(40 CFR part 63, subpart OOO) were reviewed in addition to information
available from PCWP facilities. The maximum true vapor pressure limits
for applying controls for storage vessels storing liquids containing
HAP under the Amino/Phenolic Resin NESHAP are 13.1 kPa (1.9 psia) for
tanks with 20,000 to 40,000 gallon capacity and 5.2 kPa (0.75 psia) for
storage vessels with 40,000 to 90,000 gallon capacity. A maximum true
vapor pressure limit of 5.2 kPa (0.75 psia) corresponding with the
largest PCWP resin tanks is proposed as the vapor pressure work
practice option for PCWP resin-related HAP emissions. This vapor
pressure limit would apply for amino/phenolic resins that are not non-
HAP resins as well as for MDI resins. For the PCWP NESHAP, the maximum
true vapor pressure of the resin as received would be defined in 40 CFR
63.2292 as the equilibrium partial pressure exerted by HAP in the
stored liquid at the temperature equal to the highest calendar-month
average of the liquid storage temperature for liquids stored above or
below the ambient temperature, or at the local maximum monthly average
temperature as reported by the National Weather Service for liquids
stored at the ambient temperature, as determined: (1) from safety data
sheets or other technical information provided by the PCWP resin
supplier; or (2) standard reference texts; or (3) by the ASTM Method
D2879-18 (which is proposed to be incorporated by reference in Sec.
63.14); or (4) any other method approved by the Administrator.
b. Wood-Related Emissions From RMH Process Units
The potential for wood-related organic HAP emissions from RMH
process units is reduced when the wood is purchased pre-dried or is
dried in a dryer upstream from the RMH process units. Organic HAP in
wood is released during the drying process (i.e., prior to the RMH
process units) and dryers are controlled to meet the emission limits
established in the 2004 PCWP NESHAP. Most RMH process units after the
drying process are not heated, which further limits the potential for
wood-related organic HAP emissions. Even if the RMH process unit is
heated (such as
[[Page 31873]]
plywood or engineered wood product presses), if the wood processed has
been previously dried then the potential for wood-related HAP emissions
is reduced because dryers operate at higher temperatures than presses.
A standard that requires processing of dried wood will minimize wood-
related organic HAP emissions from RMH process units in the affected
source.
c. RMH Process Unit Proposed Standards
We are proposing work practice standards to require new and
existing facilities with RMH process units to (i) use only a non-HAP
resin (defined in 40 CFR 63.2292), or (ii) use a resin with a maximum
true vapor pressure of less than or equal to 5.2 kPa (0.75 psia) as
defined in 40 CFR 63.2292, or (iii) use a combination of resins meeting
either (i) or (ii). Facilities with RMH process units would also be
required to process wood material that was purchased pre-dried to a
moisture content of no more than 30 percent (weight percent, dry basis)
or that has been dried in a dryer located at the PCWP facility. This
requirement to process dried wood would not apply for wet formers and
wastewater operations.
No options more stringent than the RMH process unit work practices
were identified for resin tanks, softwood and hardwood plywood presses,
engineered wood products presses and curing chambers, blenders,
formers, finishing saws, finishing sanders, panel trim chippers, or
hardboard humidifiers at new or existing affected sources, or for
reconstituted wood products board coolers at existing affected sources.
Reconstituted wood products board coolers at new affected sources are
already subject to standards under the PCWP NESHAP. For wastewater
operations, the EPA is proposing a work practice in addition to the RMH
process unit standards to further limit the potential for HAP
emissions. Facilities with wastewater operations would be required to
implement one of the following measures:
Follow the plan required in 40 CFR 63.2268 for wet control
devices used as the sole means of reducing HAP emissions from PCWP
process units; or
Reduce the volume of wastewater to be processed by reusing
or recirculating wastewater in the PCWP process or air pollution
control system; or
Store wastewater in a closed system; or
Treat the wastewater by using an onsite biological
treatment system, or by routing the wastewater to an offsite POTW or
industrial wastewater treatment facility.
The applicability of these work practices for wastewater operations
depends on the type of PCWP produced and specific equipment generating
wastewater. Requiring one of the above work practices in addition to
the RMH standards was identified as a more stringent option.
The emissions reductions associated with the work practices for RMH
units are estimated to be 6.7 tpy of HAP from existing sources. No HAP
reduction is estimated for new sources projected in the next 5 years
because all facilities are expected meet the standards upon startup. No
quantifiable HAP reductions are expected from the additional work
practice for wastewater operations.
2. Atmospheric Refiners
Atmospheric refiners operate with continuous infeed and outfeed of
wood material and under atmospheric pressure for refining (rubbing,
grinding, or milling) wood material into fibers or particles used in
particleboard or dry formed hardboard production. Atmospheric refiners
are further characterized based on their placement before or after
dryers in the PCWP production process. We are proposing the following
definitions for inclusion in the PCWP NESHAP to distinguish between the
2 types of atmospheric refiners.
Dried wood atmospheric refiner means an atmospheric refiner used to
process wood that has been dried onsite in a dryer at the PCWP affected
facility for use in PCWP in which no more than 10 percent (by weight)
of the atmospheric refiner annual throughput has not been previously
dried onsite.
Green wood atmospheric refiner means an atmospheric refiner used to
process wood for use in PCWP before it has been dried onsite in a dryer
at the PCWP affected facility. Green wood atmospheric refiners include
atmospheric refiners that process mixtures of wood not previously dried
onsite (e.g., green wood) and wood previously dried onsite (e.g., board
trim) in which wood not previously dried onsite comprises more than 10
percent (by weight) of the atmospheric refiner annual throughput.
The above definitions include a 10 percent (by weight) criteria to
provide clarity for atmospheric refiners that process material recycled
from various points in the PCWP process. An atmospheric refiner
``system'' may comprise 1 or more atmospheric refiners with the same
emission point (e.g., 2 particleboard refiners venting to the same
baghouse).
a. Dried Wood Atmospheric Refiners
Based on available information from the 2017 ICR and more recent
updates, there are 6 dried wood atmospheric refiner systems following
PCWP dryers. Each of the 6 dried wood atmospheric refiner systems is
controlled by a baghouse for dust collection. Emissions data for total
HAP are available from the 2022 CAA section 114 survey testing for 2 of
the dried wood atmospheric refiner systems. Because there are fewer
than 30 systems, the MACT floor for existing sources is based on the
average of the top 5 systems, or in this case the 2 systems with
available total HAP emissions data. The MACT floor for new sources is
based on the single best performing system. The MACT floor UPLs for
existing and new systems were calculated according to the methodology
referenced in section III.B of this preamble. Based on these
calculations, the total HAP MACT floor for existing dried wood
atmospheric refiners following dryers is 4.1E-03 lb/ODT. The total HAP
MACT floor for new sources is 3.3E-03 lb/ODT.
Based on the average performance level for dried wood atmospheric
refiners, we anticipate that the existing and new source total HAP MACT
floors could be met without the use of add-on HAP controls. No HAP
reduction is estimated for existing sources. No new dried wood
atmospheric refiners are projected to be constructed or reconstructed
in the next 5 years.
The EPA considered an option more stringent than the MACT floor to
require dried wood atmospheric refiners to meet the emission limits in
table 1B to subpart DDDD of 40 CFR part 63 based on add-on HAP control.
With this beyond-the-floor option, nationwide emissions reductions for
existing sources were estimated to be 0.9 tpy of HAP reduced and 28 tpy
of VOC reduced. The nationwide capital and annual costs of this beyond-
the-floor option are $19 million and $7.8 million per year, with a cost
effectiveness of $8.4 million per ton of HAP reduced and $284,000 per
ton of VOC reduced. Energy impacts associated with the beyond-the-floor
option for existing sources include 24,000 MW-hr/year electricity use
(with associated secondary air emission impacts) and 475,000 MMBtu/yr
in natural gas usage. In addition, an estimated 192,000 gal/year of
wastewater (for RTO washouts) and 113 tons/year of solid waste are
estimated to be generated.
After considering the regulatory options for dried wood atmospheric
refiners, the EPA is proposing MACT standards based on the MACT floor
for
[[Page 31874]]
existing and new dried wood atmospheric refiners. The more stringent
beyond-the-floor option was rejected due to the high costs relative to
the emission reductions that would be achieved, energy usage, and other
non-air quality environmental impacts. Although the more stringent
beyond-the-floor option is not being proposed, we are proposing to
include a provision in 40 CFR 63.2240(d)(6) to give facilities the
option of complying with the more stringent limits in table 1B to
subpart DDDD of 40 CFR part 63 in place of the proposed limits in table
1C to subpart DDDD of 40 CFR part 63 if they choose to meet the more
stringent option.
b. Green Wood Atmospheric Refiners
Existing sources. Based on available information, there are 28
green wood atmospheric refiner systems that precede dryers in the PCWP
process. Controls used on green wood atmospheric refiners include
cyclones, baghouses, and oxidizers used to control or co-control
dryers. Total HAP emissions data are available from the 2022 CAA
section 114 survey testing for 5 green wood atmospheric refiner
systems, including 3 systems with oxidizers \12\ and 2 systems with
baghouses. The 3 systems with oxidizers are co-controlled with other
PCWP process units (e.g., dryers, presses) but had measurable emission
streams at the inlet to the HAP control device containing only
emissions from the green wood atmospheric refiners. Because the green
wood atmospheric refiner emissions could be determined at the control
device inlet, the green wood atmospheric refiner emissions at the
control device outlet could be estimated. (Estimation of the outlet HAP
emission rate attributable to the green wood atmospheric refiners was
necessary because the measured HAP emission rate at the control device
outlet exceeded the atmospheric refiner inlet emissions, due to the
greater contribution to the total emissions from co-controlled dryers
and/or presses.) Based on the emission reduction required for green
rotary dryers in table 1B to subpart DDDD of 40 CFR part 63, we
estimated that the green wood atmospheric refiner emissions at the HAP
control outlet would be 90 percent below the inlet for each run for
purposes of obtaining run values for use in the MACT floor UPL
calculation. Using the outlet test run data for the 5 systems, the
total HAP MACT floor UPL for existing source green wood atmospheric
refiners is 1.2E-01 lb/ODT.
---------------------------------------------------------------------------
\12\ A fourth green wood refiner system with RCO does not have
isolatable inlet or outlet emissions because it vents straight into
dryer(s) controlled by the RCO.
---------------------------------------------------------------------------
Based on the average performance level for green wood atmospheric
refiners, we expect that existing sources would meet the total HAP MACT
floor. An option more stringent than the MACT floor would be to require
existing green wood atmospheric refiners to meet the emission limits in
table 1B to subpart DDDD of 40 CFR part 63. This alternative could be
considered as a beyond-the-floor regulatory option for all green wood
atmospheric refiners and allowed as an option for those units already
co-controlled with dryers meeting the table 1B limits.
Nationwide costs of the more stringent beyond-the-floor option for
existing green wood atmospheric refiners (e.g., RTO control) were
estimated to be $56 million capital and $23 million per year, with
nationwide reductions of 59 tpy HAP and 834 tpy VOC, and cost
effectiveness of $388,000/ton HAP reduction and $27,000/ton VOC
reduced. Energy impacts associated with the beyond-the-floor option for
existing sources include 64,000 MW-hr/year electricity use (with
associated secondary air emission impacts) and 1,100 billion Btu/yr in
natural gas usage. In addition, an estimated 768,000 gal/year of
wastewater and 300 tons/year of solid waste are estimated be generated.
The EPA is proposing that MACT for existing source green wood
atmospheric refiners be based on the MACT floor. The EPA is proposing
to reject the more stringent beyond-the-floor option (table 1B limits)
due to high costs compared to the emissions reductions that could be
achieved, energy usage, and other non-air quality environmental
impacts. Although the more-stringent beyond the floor option is not
being proposed, we are proposing to include a provision in 40 CFR
63.2240(d)(6) to give facilities the option of complying with the more
stringent limits in table 1B to subpart DDDD of 40 CFR part 63 in place
of the proposed limits in table 1C to subpart DDDD of 40 CFR part 63 if
they choose to meet the more-stringent option.
New sources. The total HAP MACT floor for green wood atmospheric
refiners at new sources, based on the UPL of the data set for the
single best performing system, is 2.4E-03 lb/ODT. We note that this UPL
calculation is based on a limited data set.\13\ Comparing the MACT
floor to the average performance level achieved by all of the green
wood atmospheric refiners suggests that add-on HAP control (e.g.,
oxidizer) would be needed by most systems to meet the MACT floor for
new sources. The same level of HAP control (e.g., oxidizer) would be
achieved by new source green wood atmospheric refiners that are co-
controlled with process units required to meet the emission limits in
table 1B to subpart DDDD of 40 CFR part 63. Therefore, we are proposing
to provide the option in 40 CFR 63.2240(d)(6) that would allow green
wood atmospheric refiners to meet either the new source MACT floor UPL
specific to green wood atmospheric refiners or the current table 1B
limits, because either limit would result in the same level of HAP
control (e.g., that achieved by use of an oxidizer). Emission
reductions were estimated to be 4.9 tpy organic HAP and 77 tpy VOC. No
options more stringent than the MACT floor were identified. Therefore,
we are proposing standards for new source green wood atmospheric
refiners based on the MACT floor.
---------------------------------------------------------------------------
\13\ See the memorandum, Approach for Applying the Upper
Prediction Limit to Limited Datasets, in the docket for this action
for details on our review of the data sets and conclusions regarding
appropriateness of the proposed MACT floors.
---------------------------------------------------------------------------
3. Stand-Alone Digesters and Fiber Washers
One wet/dry process hardboard facility operates a batch stand-alone
digester and a fiber washer that have unregulated HAP emissions. Stand-
alone digesters are used to steam or water soak wood chips so that they
may be easily rubbed apart or ground into fibers in atmospheric
refiners that follow the digesters. Stand-alone digesters have batch
operating cycles that differ from pressurized refiner pre-steaming
vessels (sometimes called ``digesters'') used to preheat wood chips
prior to refining. Pressurized refiner pre-steaming vessels have
continuous infeed and outfeed without pressure release between the pre-
steamer and pressurized refiner. We are proposing to add the following
definition of ``stand-alone digester'' to the PCWP NESHAP to clearly
distinguish this type of unit from pressurized refiners, which are
already subject to the PCWP NESHAP.
Stand-alone digester means a pressure vessel used to heat and
soften wood chips (usually by steaming) before the chips are sent to
a separate process unit for refining into fiber. Stand-alone
digesters operate in batch cycles that include filling with wood
chips, pressurization, cooking of wood chips under pressure,
pressure release (purge) venting, and chip discharge (blow) from the
pressure vessel. Venting of emissions from stand-alone digesters is
separate from any downstream refining process. A stand-alone
digester is a process unit.
Pressurized refiners are already subject to emission standards from the
2004 PCWP NESHAP. We are proposing to
[[Page 31875]]
amend the current definition of pressurized refiner in the PCWP NESHAP
to state that: ``Pressurized refiners include pre-steaming vessels that
operate under pressure to continuously feed and vent through the
pressurized refiner.'' The amended definition would distinguish between
pre-steaming vessels that are part of pressurized refiner systems and
stand-alone digesters.
One batch stand-alone digester system at a wet/dry hardboard
process was identified. Measuring emissions from the stand-alone
digester vents is not feasible because the flow rate from the vents is
inconsistent and varies widely with the intermittent ``purge'' and
``blow'' cycles. In addition, entrained water droplets in the high
moisture stream (composed primarily of steam) can interfere with
emissions samples. Considering the inability to accurately measure
emissions and the over 60-year age of the 1 remaining stand-alone
digester in the PCWP industry where hardboard production has severely
declined due to economic constraints,\14\ we have concluded that
application of emissions measurement methodology is not practicable due
to technological and economic limitations and that a work practice is
the appropriate format of standard according to CAA section
112(h)(2)(B). The potential for HAP emissions from stand-alone
digesters is reduced when: (1) clean steam from the boiler is used for
the digestion process (as opposed to steam potentially contaminated
with HAP being reused from another process); and (2) HAP-containing or
wood pulping chemicals \15\ are not added to the digestion process.
Thus, we are proposing a work practice requiring clean steam to be used
in the digesters and prohibiting addition of HAP-containing or wood
pulping chemicals to the digestion process. Initial and continuous
compliance with the stand-alone digester work practice is proposed to
be demonstrated through recordkeeping. No regulatory options more
stringent than the work practice were identified for further
consideration for existing or new stand-alone digesters. No new
fiberboard or hardboard mills are projected; therefore, no new PCWP
affected sources are expected to use stand-alone digesters.
---------------------------------------------------------------------------
\14\ Eighteen facilities manufacturing hardboard were in
operation when the PCWP NESHAP was promulgated in 2004. Four
hardboard manufacturing facilities remain in operation today.
\15\ Wood pulping chemicals added to dissolve lignin in wood
include sodium sulfide (Na2S) in combination with sodium
hydroxide (NaOH), sulfurous acid (H2SO3)
compounds, or sodium sulfite (Na2SO3) in
combination with sodium carbonate (Na2CO3).
Lignin removal is not necessary in the hardboard industry where
natural lignin helps bind wood fibers in processes where synthetic
resins are not used.
---------------------------------------------------------------------------
Fiber washers are units in which water-soluble components of wood
(hemicellulose and sugars) that have been produced during digesting and
refining are removed from the wood fiber before the fiber is used in
fiberboard or hardboard production. In a fiber washer, wet fiber
leaving a refiner is further diluted with water and then passed over a
filter, leaving the cleaned fiber on the surface. With the decline in
the number of wet process fiberboard and hardboard facilities since the
2004 NESHAP was promulgated, only 1 fiber washer remains in operation
in the PCWP industry. This vacuum drum-type washer is over 60 years old
(due to economic constraints), is uncontrolled, and is not configured
with an enclosure to capture emissions for measurement. Because there
are technological and economic limitations to measuring emissions from
this washer, this unit meets the criteria under CAA section
112(h)(2)(B) for establishing a work practice standard. The potential
for HAP emissions from the fiber washer is already reduced because the
facility uses fresh water to perform washing (as opposed to reusing
process water) and does not use any wood pulping chemicals to dissolve
lignin or HAP-containing chemicals (such as resins) in the
manufacturing process. The lignin that remains in the fiber helps bind
the wood fibers together to form the hardboard product. We are
proposing a work practice for PCWP fiber washers to use fresh water for
washing and processing fiber without addition of wood pulping or HAP-
containing chemicals. Initial and continuous compliance with the fiber
washer work practice is proposed to be demonstrated through
recordkeeping. No regulatory options more stringent than the work
practice were identified for further consideration for existing or new
fiber washers. No new fiberboard or hardboard mills are projected;
therefore, no new PCWP affected sources are expected to use fiber
washers. No HAP emission reductions are expected to result from the
work practices standards because they are already in use.
4. Fiberboard Mat Dryers and Press Predryers at Existing Sources
Fiberboard mat dryers are conveyor-type dryers used to dry wet-
formed fiber mats. Press predryers are used in the wet/dry hardboard
process to remove additional moisture from the hardboard mat after it
exits the fiberboard mat dryer before the mat enters the hardboard
press.
The PCWP NESHAP contains HAP emission standards for fiberboard mat
dryers (heated zones) and hardboard press predryers at new sources
(i.e., the add-on control device compliance options in table 1B to
subpart DDDD of 40 CFR part 63 or the production-based compliance
option in table 1A to subpart DDDD of 40 CFR part 63). In this action,
the EPA is proposing standards for the heated zones of an existing
fiberboard mat dryer and hardboard press predryer that are unregulated
for HAP at a wet/dry process hardboard facility. Both of these existing
dryers are uncontrolled.
According to CAA section 112(d)(3)(B), because there are fewer than
30 sources, the MACT floor for existing sources must be based on the
``average emission limitation achieved by the best performing 5
sources'' or in this case the one fiberboard mat dryer and one predryer
with unregulated HAP emissions. The average emission limitation
achieved for purposes of setting the MACT floor emission level is based
on the upper limit (UL) of the test data when there is only 1 source
(where prediction is not required). The UL for each dryer was
calculated using HAP test data collected in 2022 through a CAA section
114 survey.
For the fiberboard mat dryer (heated zones), the MACT floor based
on the UL of the test data is 4.9E-02 lb total HAP per MSF on a \1/8\''
thickness basis. The MACT floor based on the UL of the test data for
the press predryer is 8.0E-02 lb total HAP per MSF on a \1/8\''
thickness basis. We note that the MACT floor calculations were based on
limited data sets.\16\ No organic HAP emission reductions are
associated with the MACT floor options.
---------------------------------------------------------------------------
\16\ See the memorandum, Approach for Applying the Upper
Prediction Limit to Limited Datasets, in the docket for this action
for details on our review of the data sets and conclusions regarding
appropriateness of the proposed MACT floors.
---------------------------------------------------------------------------
We considered beyond-the-floor regulatory options for the existing
fiberboard mat dryer and press predryer, which would be to route the
dryers to incineration-based control, such as an RTO, in order to meet
the emission limits of table 1B to subpart DDDD of 40 CFR part 63 as
required in the NESHAP for new sources. Both dryers were considered
together because using 1 RTO to treat emission streams from both dryers
would be more cost-effective than 2 separate HAP control devices. In
addition to RTO installation and operating costs, compliance costs
would include emissions testing, RTO temperature monitoring, reporting,
and recordkeeping. Total capital and annual costs associated with the
beyond-the-
[[Page 31876]]
floor option are estimated to be $2.2 million and 1.0 million per year,
respectively. Reductions in HAP and VOC associated with the beyond-the-
floor option for both dryers are estimated to be 8.1 tpy organic HAP
and 16 tpy VOC, for a cost effectiveness of $117,000/ton of organic HAP
reduced and $61,000/ton of VOC reduced. Energy impacts associated with
the beyond-the-floor option for existing sources include 3,000 MW-hr/
year electricity use (with associated secondary air emission impacts)
and 50,000 MMBtu/yr in natural gas usage. In addition, an estimated
21,000 gal/year of wastewater and 8.2 tons/year of solid waste are
estimated to be generated from oxidizer media washouts and
replacements, respectively.
After reviewing the regulatory options for the existing fiberboard
mat dyer heated zones and press predryer, the EPA is proposing to set
the HAP emission standards at the MACT floor. The more stringent
beyond-the-floor options for each dryer were rejected because of the
high costs relative to the HAP emission reduction that could be
achieved, energy usage, and other non-air quality environmental
impacts. Although the more stringent beyond-the-floor options are not
being proposed, we are proposing to include a provision in 40 CFR
63.2240(d)(6) to allow for compliance with the more stringent limits in
table 1B to subpart DDDD of 40 CFR part 63 in place of the proposed
limits in table 1C to subpart DDDD of 40 CFR part 63.
5. Log Vats
Log vats are used to condition logs before they are cut into veneer
or wood strands. Hot water vats in which logs are immersed are often
open to the atmosphere. In log steaming or ``chest'' vats, logs are
placed in the vat in batches, the door is closed, and steam (which
condenses in the vat) along with hot water sprays are used to condition
the logs for a specified time before the logs are removed for veneer
production. Both types of vats heat logs to within the same temperature
range (up to 230 [deg]F based on ICR responses).
The recent ICR identified 81 log vats used at PCWP facilities,
including 51 hot water vats and 30 chest vats. None of the log vats are
controlled for HAP, have a conveyance for collection of emissions, or
have a stack for emissions measurement. Because the log vats have
neither the proper emissions capture and conveyance ductwork nor stacks
where emissions testing could be conducted, based on CAA section
112(h)(2)(A) and (B), we are proposing a work practice standard for log
vats at existing or new sources. Although the HAP emissions data are
not available to correlate with log temperature, it is reasonable to
expect that overheating logs could increase the potential for HAP
emissions from log vats. The proposed work practice standard would
require facilities to: (a) operate each vat using a site-specific
target log temperature that does not exceed 212 [deg]F, measured in the
water used to soak the logs or in the wood cut at the lathe or
stranders; and (b) operate each vat to reduce the potential for
fugitive emissions by either: (1) covering at least 80 percent of the
vat hot water surface area for soaking vats in which logs are
submerged; or (2) keeping doors closed while steam or hot water showers
are being applied inside log steaming vats.
Initial and continuous compliance with the log vat work practice
could be demonstrated through monitoring, recordkeeping, and reporting
that reflects adherence to the work practice conditions. No regulatory
options more stringent than the work practice were identified for
further consideration for log vats. Nationwide organic HAP reductions
are estimated to be 0.7 tpy for existing sources and 0.17 tpy for new
sources.
6. Mixed PCWP Process Streams Regulated at Existing Sources
Some PCWP facilities route emission streams from multiple process
units of the same or different types into 1 shared HAP control system
such as an RTO, RCO, biofilter, or process incineration system to meet
the compliance options in table 1B to subpart DDDD of 40 CFR part 63.
In a few mixed process arrangements, an emissions stream from a
remanded unit is mixed at the inlet to a HAP control device and co-
controlled with other process units listed in table 1B such that the
combined emission stream became subject to the table 1B limits when the
control system was initially installed to meet the 2004 NESHAP or as
part of the PCWP plant design. Due to commingling, emissions from each
individual type of process unit contributing to a mixed PCWP process
stream cannot be distinguished at the inlet or outlet of the control
device. For this reason, we are proposing that mixed PCWP process
streams from remanded units meeting the compliance options in table 1B
be considered a separate type of emission stream that remains subject
to the table 1B limits. Mixed PCWP process streams are proposed to be
defined in 40 CFR 63.2292 as an emission stream from a process unit
subject to the final amendments that was commingled with emissions
stream(s) from process unit(s) subject to the compliance options in
table 1B to subpart DDDD of 40 CFR part 63 before the effective date of
the final amendments at an affected source that commenced construction
(or reconstruction) on or before the date of this proposal. The
recommended definition of ``mixed PCWP process stream'' refers
specifically to a ``stream'' as opposed to a whole process unit because
there can be uncaptured or uncontrolled emissions from a remanded
process unit in addition to the captured emission stream from the
remanded unit that is routed to the HAP control device as part of a
mixed PCWP process stream.
D. What MACT standards are we proposing for process units with MDI
emissions?
The EPA is proposing standards to regulate MDI emissions from
reconstituted wood products presses, tube dryers that blow-line blend
MDI resin, and miscellaneous coating operations. The proposed standards
for tube dryers that blow-line blend MDI resin would apply for
commingled MDI emissions from tube dryers and reconstituted wood
products presses using MDI. Supporting information for the proposed
standards is provided in the memorandum, Regulatory Options for MDI
Emissions from Plywood and Composite Wood Products Reconstituted Wood
Products Presses, Tube Dryers, and Miscellaneous Coating Operations, in
the docket for this action.
1. Reconstituted Wood Products Presses
The EPA is proposing standards for MDI emissions from reconstituted
wood products presses that use MDI resin at any time during the year in
any portion of the board (e.g., whole board, core, or face). Emissions
data for MDI are available from EPA Method 326 testing conducted in
2022 (in response to a CAA section 114 request) on presses using MDI
throughout the whole board.
The EPA is proposing to distinguish reconstituted wood products
presses that produce OSB from those producing particleboard or MDF (PB/
MDF) for purposes of establishing MDI standards because product
differences appear to affect MDI emissions. With the HAP control level
being the same, product differences are expected to be the reason for
the difference in MDI emissions. Particleboard and MDF are similar to
one another in that they are used for the same interior product markets
(e.g., cabinets, shelving, furniture) while OSB is used for exterior
applications (e.g., siding, roofing). OSB furnish is made of flat wood
strands (e.g., several inches in length) as opposed to the small wood
[[Page 31877]]
fibers used to manufacture MDF. The smaller wood fibers (or particles)
used in MDF/PB presses have greater overall surface area than the much
larger OSB wood strands per volume of board produced. The difference in
wood furnish surface area that is coated with MDI resin can result in
different potential for MDI emissions from PB/MDF presses compared to
OSB presses. Different pressing temperatures are also used. Therefore,
we are proposing to group the presses by product type to adequately
address the variability in MDI emissions associated with different
products.
There are 26 OSB presses that use MDI resin. The EPA has MDI
emissions data for 2 of these presses using the type of control system
considered to be best performing for reducing organic HAP emissions,
including MDI. As noted previously, when there are fewer than 30
sources, the MACT floor is based on the best performing 5 sources.
However, in this case emissions data are only available for 2 sources
for determining the MACT floor. Using the MDI emissions data from 2 OSB
presses, the MACT floor for existing sources was calculated and
compared to the 3xRDL MDI concentration and OSB press emission rate
values of 27 micrograms per dry standard cubic meter (ug/dscm) of air
or 2.5E-04 lb/MSF \3/4\'' (1.3E-04 lb/MSF \3/8\''). The 3xRDL values
exceeded the MACT floor concentration and emission rate for existing
sources and are therefore being proposed in place of the existing
source MACT floor for OSB presses using MDI to ensure that the
standards are established at the minimum level at which emissions can
be measured reliably. The MDI MACT floor for new source OSB presses was
calculated using the MDI emissions data for the best performing OSB
press and compared to the 3xRDL MDI concentration. The 3xRDL values
exceeded the MACT floor concentration and emission rate for new sources
and are therefore being proposed in place of the new source MACT floor
for OSB presses using MDI.
There are 10 PB/MDF presses that use MDI resin. The EPA has MDI
emissions data for 2 of the PB/MDF presses with the type of control
system considered to be best performing for reducing organic HAP
emissions, including MDI. Using the MDI emissions data from the 2 PB/
MDF presses, the MACT floor for existing sources was determined to be
8.4E-04 lb/MSF \3/4\'' or 200 ug/dscm, which is higher than the
corresponding 3xRDL value. The MACT floor for new source PB/MDF presses
was calculated based on the single best performing press and compared
to the 3xRDL MDI concentration and PB/MDF press emission rate values of
27 ug/dscm and 2.3E-04 lb/MSF \3/4\'', respectively. The 3xRDL values
exceeded the MACT floor concentration and emission rate and are
therefore being proposed in place of the MACT floor for new source PB/
MDF presses using MDI to ensure that the standards are established at
the minimum level at which emissions can be measured reliably.
Estimated annual emissions of MDI from the reconstituted wood
products presses tested were less than 0.1 ton/year. This low level of
emissions is likely because MDI polymerizes into a solid rapidly and
irreversibly in the reconstituted wood products press, and the presses
tested are equipped with the types of organic HAP controls found on the
best performing sources in the PCWP industry. Also, less than one
hundredth of a percent (<0.01%) of the MDI applied was measured at the
inlet or outlet of the control device. Considering the low levels of
MDI emitted and that reconstituted wood products presses already meet
HAP limits from the 2004 PCWP NESHAP using robust HAP controls, no
regulatory options more stringent than the existing or new source MACT
floors for MDI were identified for OSB or PB/MDF reconstituted wood
products presses. Accordingly, we are proposing that the MDI MACT
floors for existing and new OSB and PB/MDF reconstituted wood products
presses is MACT for these process units.
Reconstituted wood products presses operating HAP controls are
expected to meet the MACT floor for existing and new sources. However,
it is currently unknown whether presses at 2 particleboard facilities
that meet the PCWP production-based compliance option (PBCO) \17\ using
pollution prevention measures would meet the MDI MACT floor. An MDI
emission reduction of 0.077 tpy with corresponding VOC reduction of up
to 63 tpy is estimated for existing sources. For new sources, no MDI or
VOC emission reductions are estimated because new presses are expected
to meet the new source limit.
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\17\ Table 1A to subpart DDDD of 40 CFR part 63 contains the
PBCO total HAP limits.
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2. Tube Dryers
Primary tube dryers often incorporate blow-line blending in which
resin is added to wood fibers as they enter the primary tube dryer. The
resin and wood fibers mix with the turbulent conditions in the primary
tube dryer as the wood fiber is dried. Within the PCWP industry, 5
primary tube dryer systems incorporate blow-line blending using MDI
resin to produce MDF. In addition, 3 secondary tube dryer systems
follow primary tube dryers that blow-line blend MDI resin. All of the
primary and secondary tube dryer systems have air pollution controls to
reduce organic HAP emissions to comply with the 2004 PCWP NESHAP
standards.
Primary and secondary tube dryers are often co-controlled. In some
systems, air flow from the secondary tube dryers vents through the
primary tube dryers (for energy conservation), while in other systems
the secondary tube dryers vent directly to the same air pollution
control system as the primary tube dryers. All of the secondary tube
dryers that follow primary tube dryers in which MDI is injected with a
blow-line have emissions that exit from the same emission point as
primary tube dryers. Therefore, the MDI emission limits developed for
the primary tube dryers apply for secondary tube dryers as well.
Primary tube dryers may also be co-controlled with a reconstituted
wood products press. Emissions data for MDI are available from the 2022
CAA section 114 survey testing for 1 MDI primary tube dryer system that
blow-line blends MDI and is co-controlled with a press. Emissions from
the dryer (including press emissions routed through the dryer) are
controlled by an RTO. The inlet and outlet of the RTO were tested for
MDI, in which an average MDI reduction of 87 percent was achieved. The
inlet MDI concentration for the blow-line blend tube dryer (with press)
system was higher than MDI emissions from reconstituted wood products
presses alone, which suggests that most of the MDI emissions in a
combined system are associated with the blow-line blend tube dryer.
Therefore, we are proposing that the same MDI standard (in terms of lb/
ODT) established for blow-line blend tube dryers alone would also apply
for blow-line blend tube dryer and press combinations.
Because there are fewer than 30 primary tube dryers that blow-line
blend MDI, according to CAA section 112(d), the MACT floor for existing
sources is based on the best performing 5 systems for which the
Administrator has emissions information and the MACT floor for new
sources is based on the single best performing system. In this case,
because emissions data are available for only 1 system, data for this 1
system was used to establish the MACT floor for both existing and new
sources. Using the emission test run data for the tested dryer system
(7 runs), the MACT floor for new and existing sources is 1.7E-02 lb/ODT
or 0.68 mg/
[[Page 31878]]
dscm. No regulatory options more stringent than the MACT floor were
identified for tube dryers that blow-line blend MDI.
Because all of the tube dryer systems that blow-line blend MDI
resin have HAP emission controls, we anticipate that they would all
meet the MDI MACT floor based on the average MDI emissions from the
comparable unit tested. No MDI emission reductions are estimated as all
existing and new sources are expected to meet the MACT floor.
3. Miscellaneous Coatings Operations
The EPA is proposing to regulate MDI emissions from miscellaneous
coating operations in which MDI moisture sealants are applied to
engineered wood products such as parallel strand lumber or LVL. One MDI
moisture sealant spray booth at an engineered wood products facility
was identified and tested as part of the 2022 CAA section 114 survey.
Using the test data from this facility, the proposed MACT floor limit
for existing and new sources is 1.9E-03 lb MDI emitted/lb sealant
applied, or 1.4E-05 lb MDI/ft\2\ surface area coated based on coating
HAP content. No reduction in MDI emissions is estimated as a result of
the MDI MACT floor. No options more stringent than the MACT floor
emission level were identified for further analysis.
E. What performance testing, monitoring, and recordkeeping and
reporting are we proposing?
1. Performance Testing
For the new and existing source emission limits being added to the
PCWP NESHAP, we are proposing that new sources demonstrate initial
compliance within 180 days after the effective date of the final rule
or after startup, whichever is later, and that existing sources
demonstrate initial compliance within 3 years after promulgation of the
final rule. Additionally, we are proposing that subsequent performance
testing would be required every 5 years (60 months), using the methods
identified in table 4 to subpart DDDD of 40 CFR part 63.
The proposed emissions test methods for total HAP include EPA
Method 320 (40 CFR part 63, appendix A), NCASI Method IM/CAN/WP-99.02
(IBR in 40 CFR 63.14), NCASI Method ISS/FP-A105.0 (IBR in 40 CFR
63.14); or ASTM D6348-12e1 (IBR in 40 CFR 63.14) with the conditions
discussed in section VIII.I of this preamble. EPA Method 326 (40 CFR
part 63, appendix A) is proposed for MDI emissions measurement, in
which a minimum sample of 1 dry standard cubic meter (dscm) must be
collected. For PM as a surrogate to HAP metals, either EPA Method 5 (40
CFR part 60, appendix A-3) or EPA Method 29 (40 CFR part 60, appendix
A-8) is proposed with a minimum sample volume of 2 dscm. For Hg, EPA
Method 29 or EPA Method 30B (40 CFR part 60, appendix A-8) are
proposed, with a minimum sample volume of 2 dscm. The EPA Method 26A
(40 CFR part 60, appendix A-8) is proposed for HCl emissions
measurement with a minimum sample volume of 2 dscm. The recently
updated EPA Method 23 (40 CFR part 60, appendix A-8) is proposed for
PAH emission measurement with a minimum sample volume of 3 dscm.
Consistent with the treatment of non-detect data used to establish the
emission standards, we are proposing that non-detect data be treated as
the MDL in test averages used to demonstrate compliance with the
standards proposed in tables 1C, 1D, or 1E to subpart DDDD of 40 CFR
part 63.
2. Parameter Monitoring
Under this proposal, continuous compliance with the standards
proposed in tables 1C, 1D, or 1E to subpart DDDD of 40 CFR part 63
would be demonstrated through control device parameter monitoring
coupled with periodic emissions testing described earlier in this
preamble. The parametric monitoring already required in table 2 to
subpart DDDD of 40 CFR part 63 for thermal oxidizers, catalytic
oxidizers, or biofilters to demonstrate continuous compliance with the
compliance options in table 1B to subpart DDDD of 40 CFR part 63 would
also be required to demonstrate ongoing compliance with the standards
in tables 1C, 1D, or 1E to subpart DDDD of 40 CFR part 63. In addition
to the parametric monitoring currently specified for thermal oxidizers,
catalytic oxidizers, or biofilters, we are proposing to add to table 2
to subpart DDDD of 40 CFR part 63 the following parameter monitoring
requirements for the types of APCDs that we expect would be used to
comply with the standards proposed in tables 1D or 1E to subpart DDDD
of 40 CFR part 63:
For WESP, monitor and record the secondary electric power
input and liquid flow rate;
For dry ESP, monitor and record the secondary electric
power input or opacity;
For wet PM scrubbers, monitor and record the liquid flow
rate and pressure drop;
For wet acid gas scrubbers, monitor and record the liquid
flow rate and effluent pH;
For electrified filter beds, monitor and record the
ionizer voltage or current and pressure drop; and
For mechanical collectors (e.g., cyclone or multiclone) or
other dry control devices, monitor and record opacity.
The operating limits for these parameters are proposed to be set
consistent with the existing provisions of 40 CFR 63.2262, as the
average of the 3 test run averages during the performance test.
Continuous compliance with the parameters for WESP, dry ESP, wet
scrubbers, and EFB would be determined by comparing the 3-hour block
average parameter average to the limit established during the
performance test.
Consistent with existing provisions in table 2 to subpart DDDD of
40 CFR part 63, a source owner choosing to rely on a control device
other than a thermal oxidizer, catalytic oxidizer, or biofilter used to
meet a compliance option in table 1C to subpart DDDD of 40 CFR part 63
would be required to petition the Administrator for site-specific
operating parameters to be monitored or would have to maintain the 3-
hour block average THC concentration within the limits established
during the performance test. The source owner of process units that
meet a compliance option in table 1C, 1D, or 1E to subpart DDDD of 40
CFR part 63 without using a control device would be required to
maintain on a daily basis the process unit controlling operating
parameter(s) within the ranges established during the performance test
or maintain the 3-hour block average THC concentration within the
limits established during the performance test.
For control devices where opacity is used as an operating
parameter, we are proposing that a continuous opacity monitoring system
(COMS) would be used and that the 24-hour block average opacity must
not exceed 10 percent (or the highest hourly average measured during
the performance test). We are proposing updates to table 10 to subpart
DDDD of 40 CFR part 63 to indicate provisions pertaining to opacity and
COMS that apply for subpart DDDD. We are proposing to change the
following provisions from ``No'' or ``NA'' to ``Yes'' in table 10: 40
CFR 63.8(c)(5), 63.8(e), 63.9(f), and 63.10(e)(4). We are also
proposing to note in table 10 that the requirements for opacity
standards in 40 CFR 63.6(h)(2) through (9) do not apply because the
opacity is being proposed as an operating limit and not as an emission
standard.
[[Page 31879]]
Continuous monitoring requirements associated with the work
practices proposed in table 3 to subpart DDDD of 40 CFR part 63 include
combustion unit bypass stack usage monitoring (e.g., temperature or
bypass damper position), lumber kiln dry bulb temperature monitoring
(for comparison of the 3-hour block average to the dry bulb set point),
in-kiln lumber moisture monitoring (for comparison of the semiannual
average kiln-dried lumber moisture content), or monitoring of lumber
kiln temperature (with 3-hour block averaging) and lumber moisture
(with semiannual averaging) for comparison to limits in an approved
site-specific plan.
We are also proposing continuous monitoring and recording of
process unit bypass stack usage at all times while the process units
are operating, including times when the process unit is undergoing
startup or shutdown, and during the operating conditions specified in
40 CFR 63.2250(f)(2) through (4). This requirement is being proposed to
ensure that reliable data are available to evaluate continuous
compliance with the PCWP NESHAP requirements.
Consistent with NESHAP general provisions, a source owner would be
required to operate and maintain the source, its air pollution control
equipment, and its monitoring equipment in a manner consistent with
safety and good air pollution control practices for minimizing
emissions, to include operating and maintaining equipment in accordance
with the manufacturer's recommendations. Owners would be required to
prepare and keep records of calibration and accuracy checks of the
continuous monitoring system (CMS) to document proper operation and
maintenance of the monitoring system.
3. Recordkeeping and Reporting
Under this proposal, and consistent with existing requirements in
the PCWP NESHAP, a source owner would be required to submit semi-annual
compliance summary reports which document both compliance with the
requirements of the PCWP NESHAP and any deviations from compliance with
any of those requirements. Owners and operators would be required to
maintain the records specified by 40 CFR 63.10 and, in addition, would
be required to maintain records of all monitoring data, in accordance
with the PCWP NESHAP (40 CFR 63.2282).
F. What other actions are we proposing, and what is the rationale for
those actions?
In addition to proposing the new standards and monitoring,
recordkeeping and reporting requirements discussed above, we are
proposing to revise the PCWP NESHAP to remove obsolete rule language
including the emissions averaging compliance option, dates, and
startup/shutdown provisions that are no longer in effect. Removing the
outdated language from the PCWP NESHAP would streamline the rule and
make it easier to read. We are also proposing updates and
clarifications of the electronic reporting requirements. The proposed
revisions and rationale are presented below.
1. Emissions Averaging
Emissions averaging was included in the 2004 rule as a compliance
option for use at existing affected sources. To date, the EPA is only
aware of one facility that used the emissions averaging compliance
option, but that facility has ceased PCWP production. We are proposing
to remove the emissions averaging compliance option because no existing
facilities are using it, and emissions averaging is not an option for
new affected facilities. Also, the proposed new emission standards
discussed in section IV of this preamble further diminish opportunities
for emissions averaging. Our proposal to remove the emissions averaging
option would simplify the rule language.
2. Obsolete Dates and Provisions
On August 13, 2020, the EPA published several amendments to the
PCWP NESHAP that were effective on August 13, 2020. The amendments
included removal of references to the SSM exemption in 40 CFR
63.6(f)(1) and (h)(1) and changes to certain recordkeeping and
reporting provisions. The compliance dates for the August 13, 2020,
amendments were August 13, 2020, for affected sources that commenced
construction or reconstruction after September 19, 2019, or August 31,
2021, for all other affected sources. Those compliance dates have
passed.
The amendments now being proposed would become effective on the
date of publication of the final rule and would have multiple
associated compliance dates as discussed in section IV.G of this
preamble. To reduce confusion as we add future compliance dates to the
PCWP NESHAP, we are proposing to remove the obsolete dates and
provisions that are no longer in effect, including:
In 40 CFR 63.2233(1) through (3), cross-references to
specific paragraphs needed to implement the August 13, 2020, amendments
are proposed to be removed and replaced with a reference to the
proposed 40 CFR 63.2233(e), which provides compliance dates for the
rule requirements proposed in this action.
Paragraphs 40 CFR 63.2250(a) through (c) are proposed to
be removed and reserved because their requirements no longer apply.
Date language is proposed to be removed in paragraphs 40
CFR 63.2250(f) and (g), which are paragraphs that replaced the obsolete
paragraphs 40 CFR 63.2250(a) through (c) in the August 13, 2020,
amendments.
Paragraphs 40 CFR 63.2280(b) and (d) contained dates for
when electronic submittal of initial notifications and performance test
results became effective. 40 CFR 63.2281(b)(6) contained dates for when
electronic submittal of semiannual reports became effective. These
dates have passed, and the electronic reporting requirements are in
full effect, so we are proposing to remove dates to make the rule
easier to read.
The first part of paragraph 40 CFR 63.2281(c)(4) contains
dates for language that was phased out as well as dates for when
electronic reporting requirements were phased in. Similarly, 40 CFR
63.2282(a)(2) contains obsolete dates and language intended to phase
out some records and phase in other records. Because the dates have now
passed, we are proposing to remove the obsolete language to simplify
the rule.
Row 2 in table 9 to subpart DDDD of 40 CFR part 63 is
proposed to be removed and reserved because the requirement for an SSM
report is no longer in effect.
The August 13, 2020, final rule added a column to table 10
to subpart DDDD of 40 CFR part 63 to clarify which general provisions
in subpart A of 40 CFR part 63 applied before and after August 13,
2021, for existing sources. The now obsolete column pertaining to
requirements before August 13, 2021, is proposed to be removed.
Those amendments pertain to SSM provisions that have been removed
and to reporting provisions that were added on August 13, 2020. For
clarity, we are retaining date language from the August 13, 2020, final
rule that specified compliance dates for standards and electronic
reporting provisions added with that rulemaking. We have also taken
care to insert compliance date
[[Page 31880]]
language for the new standards proposed in this action (in 40 CFR
63.2240(d) and (e), tables 1C, 1D, 1E to subpart DDDD of 40 CFR part
63, 40 CFR 63.2241(d) through (h), and table 3 to subpart DDDD of 40
CFR part 63) as discussed further in section IV.G of this preamble.
3. Electronic Reporting Updates and Clarifications
On November 19, 2020, the EPA published a final rule incorporating
standard electronic reporting language into the general provisions at
40 CFR 63.9(k). In this action, we are proposing to update the
electronic reporting language in 40 CFR part 63, subpart DDDD, to refer
to the provisions in 40 CFR 63.9(k) in addition to other revisions. The
proposed revisions are as follows:
We are proposing to require that initial notifications and
notifications of compliance status be submitted in a user-specified
format such as portable document format (PDF) in 40 CFR 63.2280(b) and
(d) instead of 40 CFR 63.2281(h).
General provisions pertaining to submittal of CBI are
proposed to be removed from 40 CFR 63.2281(h), (i)(3), and (j)(3).
In 40 CFR 63.2281(k), we are proposing to replace language
pertaining to CEDRI outages (which is now in 40 CFR 63.9(k)) with
additional detailed procedures for submitting CBI in electronic format.
The update provides an email address that source owners and operators
can use to electronically mail CBI to the OAQPS CBI Office when
submitting compliance reports.
In 40 CFR 63.2281(l), we are proposing to remove the
provisions related to force majeure claims which are now in 40 CFR
63.9(k).
We are proposing to remove the provision in 40 CFR
63.2283(d) that states that records submitted to CEDRI may be
maintained in electronic format, because 40 CFR 63.10(b)(1) already
allows the retention of all records electronically.
In table 10 to subpart DDDD of 40 CFR part 63, we are
proposing to indicate that all of the provisions in 40 CFR 63.9(k)
apply to 40 CFR part 63, subpart DDDD.
In addition, we are proposing to amend 40 CFR 63.2281(c)(4) to
clarify the compliance reporting requirements for the work practices in
table 3 to subpart DDDD of 40 CFR part 63 (rows 6, 7, or 8). We are
proposing to clarify that the requirement to report the date, time, and
duration of every instance in which one of the work practices is used
applies only if that individual work practice is used for more than 100
hours during the reporting period. The EPA's original intent was for
the 100-hour reporting threshold to be compared to the semiannual usage
of each of the 3 work practices individually, not for the total usage
of all 3 work practices combined. As stated in 40 CFR 63.2281(c)(4),
when one of the work practices is used for less than 100 hours per
semiannual reporting period, a summary of the number of instances and
total amount of time that work practice was used is required to be
reported. As noted previously, we are also proposing to require
continuous monitoring and recording of process unit bypass stack usage
at all times including during the operating conditions specified in 40
CFR 63.2250(f)(2) through (4) and table 3 to subpart DDDD of 40 CFR
part 63 (rows 6, 7, or 8) to ensure that reliable data are available to
evaluate continuous compliance with the PCWP NESHAP requirements.
Finally, we are placing in the docket a revised draft version of
the PCWP semiannual reporting template with updates to reflect the
proposed changes to 40 CFR part 63, subpart DDDD, described throughout
this preamble.
4. Definitions and Other Amendments
We are proposing to add several definitions to the PCWP NESHAP to
define process units with new standards being added to the rule. We are
also proposing to amend selected existing definitions to ensure that
the products and process units covered by the PCWP NESHAP are
adequately described.
5. Issues Raised by Petitioners Following the RTR
Following publication of the final RTR (85 FR 49434, August 13,
2020), the EPA received a petition for reconsideration (Petition) from
Earthjustice on behalf of Greater Birmingham Alliance to Stop
Pollution, Louisiana Environmental Action Network, and Sierra Club
(Petitioners). The Petitioners asked the EPA to reconsider certain
aspects of the August 13, 2020, final technology review and other
amendments under the authority of CAA section 307(d)(7)(B), arguing
that the EPA's rationale for four decisions all appeared for the first
time in the 2020 final rule and response to comments (RTC) document
accompanying the final rule.\18\ The EPA is proposing changes to the
PCWP NESHAP to address some of the Petitioners' concerns and is
inviting public comment on some of the issues raised by the Petitioners
in their letter to the EPA, which is available in the docket for this
action.\19\ The four issues are discussed below.
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\18\ National Emission Standards for Hazardous Air Pollutants:
Plywood and Composite Wood Products (40 CFR part 63, subpart DDDD)
Residual Risk and Technology Review, Final Amendments, Responses to
Public Comments on September 6, 2019, Proposal. Document ID No. EPA-
HQ-OAR-2016-0243-0244 in the docket for this action.
\19\ Letter from J. Pew, Earthjustice, to A. Wheeler, EPA.
Petition for reconsideration of the final action taken at 85 FR
49434 (August 13, 2020), titled ``National Emission Standards for
Hazardous Air Pollutants: Plywood and Composite Wood Products
Residual Risk and Technology Review submitted on behalf of Greater
Birmingham Alliance to Stop Pollution, Louisiana Environmental
Action Network, and Sierra Club.'' October 13, 2020.
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In the first issue raised, the Petitioners alleged that the EPA
failed to set limits for unregulated HAPs. Although we do not agree
that the Petitioners have met their burden under CAA section
307(d)(7)(B) to show that it was impracticable to raise this objection
during the public comment period for the proposed 2020 technology
review, and thereby compel reconsideration of this issue, this action
contains proposed standards for unregulated HAP in order to respond to
the 2007 partial remand and vacatur of the 2004 NESHAP and to comport
with the 2020 LEAN ruling, such that the Petitioners' concern regarding
this issue will be resolved once this action is finalized.
In the second and third issues raised by the Petitioners, they
disagreed with two work practices the EPA finalized on the August 13,
2020, for safety-related shutdowns and pressurized refiner startup and
shutdown and objected to what they perceived to be the EPA's changed or
new rationale for these work practices, claiming that they did not have
an opportunity to raise their objections during the public comment
period. The Petitioners disagreed with the EPA's use of CAA section
112(h) to develop work practice standards for safety-related shutdowns
and pressurized refiner startup and shutdown events. For safety-related
shutdowns, the Petitioners took issue with the EPA's rationale that
facilities cannot capture and convey HAP emissions to a control device
during these periods for safety reasons (RTC at 89, emphasis added),
saying that whether emissions can be conveyed to a control device is
irrelevant under CAA section 112(h)(2)(A). In response to this
critique, and to ensure that there is a full opportunity for all
stakeholders to comment on the EPA's rationale for these work
practices, the EPA requests comment on the relevance of the ability of
facilities to capture and convey emissions to a control device to CAA
[[Page 31881]]
section 112(h)(2)(A), given that CAA section 112(h)(2)(A) explicates
CAA section 112(h)(1) which explicitly refers to the EPA's judgment as
to when it is not feasible to prescribe or enforce an emission standard
for control of a HAP (emphasis added).
Regarding the EPA's rationale under CAA section 112(h)(2)(B) for
the safety-related shutdown and pressurized refiner startup and
shutdown work practices, the Petitioners expressed discontent with the
EPA's conclusion that stack tests (which typically take 1 to 3 hours)
cannot be conducted for events lasting only minutes. The Petitioners
asserted that EPA should have considered the practicability of other
measurement methodologies including CEMS or continuous parameter
monitoring. In response to the Petitioners' concerns, we maintain that
stack testing is not feasible for safety-related shutdown events
lasting only minutes or for pressurized refiner startup/shutdown events
lasting less than 15 minutes. We request comment on how the EPA could
feasibly prescribe or enforce a numeric emission limit for such short-
term events without the ability to conduct stack testing. Further,
continuous operation of CEMS on bypass stacks that are unused for the
majority of process operating time is not practicable from an economic
standpoint or technically (e.g., because of the calibration drift
likely to occur while the CEMS goes unused). The source testing
required for conducting a RATA of CEMS would not be possible without
requiring the use of the bypass during the RATA. Obtaining emissions
data to correlate with parameters to establish continuously monitored
parameter limits also necessitates stack testing. Although CEMS or
specific continuously monitored parameter limits are not an appropriate
measurement methodology for safety-related shutdowns and pressurized
refiner startups and shutdowns themselves because of technical and
economic limitations, we are proposing additional continuous parameter
monitoring of bypass stack usage in addition to the work practices for
safety-related shutdowns and pressurized refiner startup/shutdown
events to address the Petitioners' concern. As discussed in section
IV.A.6 of this preamble, we are proposing to require continuous
monitoring of combustion unit bypass stacks in addition to proposing
standards for annual tune-ups of combustion units used to direct-fire
dryers. As discussed in section IV.E.2 of this preamble, we are also
proposing continuous monitoring of process unit bypass stack usage at
all times while the process units are operating, including times when
the process unit is undergoing startup or shutdown, and during safety-
related shutdowns and pressurized refiner startup/shutdown events to
ensure that reliable data are available to evaluate continuous
compliance with the PCWP NESHAP requirements.
The Petitioners also took issue with inclusion of measures that
facilities have developed to protect workers and equipment in the
safety-related shutdown work practice. The Petitioners argued that the
steps an operator takes to protect workers and equipment are not
necessarily the steps needed to prevent excess emissions or to remove
raw materials and the heat source from the process as expeditiously as
possible. We disagree with the Petitioners that the phrase ``to protect
workers and equipment'' detracts from the safety-related shutdown work
practice requirements to ensure that the flow of raw materials (such as
furnish or resin) and fuel or process heat (as applicable) ceases and
that material is removed from the process unit(s) as expeditiously as
possible given the system design to reduce air emissions. However, we
request comment on inclusion of measures facilities developed to
protect workers and equipment from the safety-related shutdown
provision. We also request comment on all aspects of the work practice
provisions (which appear in table 3 to subpart DDDD of 40 CFR part 63,
rows 6 and 7) based on operational experience now that these narrowly
defined provisions have been implemented in place of the broader SSM
exemptions that were removed from the PCWP NESHAP.
In their fourth issue raised, the Petitioners disagreed with the
EPA's statement that use of low-HAP resins is a development under CAA
section 112(d)(6), claiming that the EPA must revise standards for any
development identified to require the maximum degree of reduction that
is achievable through its application. In the 2020 technology review,
when noting that low-HAP resins were a development, the EPA also
explained that the EPA did not identify information to suggest that the
resin system changes have significantly altered the type of process
units or HAP pollution control technologies used in the PCWP industry
to date or have led to processes or practices that have not been
accounted for in the promulgated PCWP NESHAP compliance options. The
Petitioners dismissed as irrelevant the EPA's explanation that there
are many types of resin systems used in the manufacture of the various
PCWP and that the resin-system solution for one facility's product may
not be applicable for another product produced at a different facility.
The Petitioners also argued that it is irrelevant that the EPA noted in
2020 plans for additional action for the PCWP NESHAP source category
with respect to remanded PCWP process units in which the EPA would
further consider the effects of resin system changes.
Given the Petitioners' objections, we are rearticulating our
conclusion from the August 13, 2020, final technology review.
Specifically, we are retracting our characterization of low-HAP resins
as a ``development'' under CAA section 112(d)(6) with respect to the
standards established for the PCWP source category in 2004. As noted in
2020, the EPA did not identify information suggesting that the resin
system changes have significantly altered the type of process units or
HAP pollution control technologies used in the PCWP industry or have
led to processes or practices that were not accounted for in the 2004
promulgated PCWP NESHAP compliance options. Therefore, we agree with
the Petitioners that it may have been inappropriate to describe resin
changes as a ``development'' under CAA section 112(d)(6) since the 2004
promulgated standards. Moreover, we disagree with the Petitioners'
claim that if resin changes were in fact such a ``development,'' the
EPA would be required to establish MACT standards under CAA section
112(d)(2) and (3) as a consequence of that development. CAA section
112(d)(6) does not require the EPA to reconduct MACT determinations, as
the D.C. Circuit made clear in NRDC v. EPA, 529 F.3d 1077 (D.C. Cir.
2008). Instead, CAA section 112(d)(6) provides that the EPA is to
exercise its judgment to determine what revisions to preexisting
standards are necessary, after considering such developments. In any
event, as discussed in section IV.C.1 of this preamble, in this
action--in order to address previously unregulated HAP emissions,
respond to the 2007 partial remand and vacatur of the 2004 NESHAP, and
comport with the LEAN ruling--we are under CAA section 112(h) setting
standards for RMH process units for which no emission standards are
currently in place, based on the use of non-HAP resins or resins with
low vapor pressure (and therefore low potential for HAP emissions)
including resin types which were available at the time of the 2004
rule.
[[Page 31882]]
G. What compliance dates are we proposing, and what is the rationale
for the proposed compliance dates?
Amendments to the PCWP NESHAP proposed in this rulemaking for
adoption under CAA section 112(d)(2) and (3) are subject to the
compliance deadlines outlined in the CAA under CAA section 112(i). For
existing sources, CAA section 112(i)(3) provides that there shall be
compliance ``as expeditiously as practicable, but in no event later
than 3 years after the effective date of such standard'' subject to
certain exemptions further detailed in the statute.\20\ In determining
what compliance period is as ``expeditious as practicable,'' we
consider the amount of time needed to plan and construct projects and
change operating procedures. As provided in CAA section 112(i), all new
affected sources would comply with these provisions by the effective
date of the final amendments to the PCWP NESHAP or upon startup,
whichever is later.
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\20\ Association of Battery Recyclers v. EPA, 716 F.3d 667, 672
(D.C. Cir. 2013) (``Section 112(i)(3)'s 3-year maximum compliance
period applies generally to any emission standard . . . promulgated
under [section 112]'' (brackets in original)).
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The EPA projects that many existing sources would need to make
changes (e.g., review operations, assemble documentation, install add-
on controls and monitoring equipment) to comply with the proposed
limits for various process units in their facility. These sources would
require time to develop plans, construct, conduct performance testing,
and implement monitoring to comply with the revised provisions.
Therefore, we are proposing to allow 3 years for existing sources to
become compliant with the new emission standards.
All affected facilities would have to continue to meet the current
provisions of 40 CFR part 63, subpart DDDD, until the applicable
compliance date of the amended rule.
For all affected sources that commence construction or
reconstruction on or before May 18, 2023, we are proposing that it is
necessary to provide 3 years after the effective date of the final rule
for owners and operators to comply with the provisions of this action.
For all affected sources that commenced construction or reconstruction
after May 18, 2023, we are proposing that owners and operators comply
with the provisions by the effective date of the final rule (or upon
startup, whichever is later). The effective date is the date of
publication of the final amendments in the Federal Register.
As noted previously, the affected source is the collection of
process units at a PCWP facility. Examples of new affected sources are
new greenfield PCWP or lumber facilities, existing facilities
constructing new PCWP manufacturing process lines in addition to (or as
a replacement for) existing process lines, and existing lumber
facilities adding (or replacing) lumber kilns in projects that meet the
definition of reconstruction.
We solicit comment on these proposed compliance periods, and we
specifically request submission of information from sources in this
source category regarding specific actions that would need to be
undertaken to comply with the proposed amended provisions and the time
needed to make the adjustments for compliance with any of the revised
provisions. We note that information provided may result in changes to
the proposed compliance dates.
V. Summary of Cost, Environmental, and Economic Impacts
A. What are the affected sources?
There are currently 223 major-source facilities subject to the PCWP
NESHAP. We estimate that 6 new PCWP facilities will be constructed and
become subject to the NESHAP in the next 5 years.
B. What are the air quality impacts?
This proposed action is expected to reduce HAP and VOC emissions
from the PCWP source category. In comparison to baseline emissions of
7,474 tpy HAP and 55,349 tpy VOC,\21\ the EPA estimates HAP and VOC
emission reductions of approximately 591 tpy and 8,051 tpy,
respectively. We also estimate that the proposed action would result in
additional reductions of 231 tpy of PM, 164 tpy of PM2.5,
132 tpy of NOX, 718 tpy of CO, 12 tpy of SO2,
129,741 tpy of CO2, 11 tpy of methane (CH4), and
4.7 tpy of nitrous oxide (N2O). The reduction in
CO2, CH4, and N2O combined is also
equal to 130,455 carbon dioxide equivalent (CO2e).
---------------------------------------------------------------------------
\21\ Baseline emissions are from uncontrolled process units;
i.e., they do not include emissions from process units regulated by
the NESHAP.
---------------------------------------------------------------------------
Secondary air impacts associated with the proposed action are
estimated to result in emissions increases of 5.4 tpy of PM, 2.0 tpy of
PM2.5, 22 tpy of CO, 2.7E-04 tpy of Hg, 14 tpy of
NOX, 14 tpy of SO2, 23,227 tpy CO2,
1.8 tpy of CH4, and 0.26 tpy of N2O. The increase
in the CO2, CH4, and N2O is also equal
to 23,350 CO2e. More information about the estimated
emission reductions and secondary impacts of this proposed action can
be found in the document Cost, Environmental, and Energy Impacts of
Subpart DDDD Regulatory Options in EPA Docket ID No. EPA-HQ-OAR-2016-
0243.
C. What are the cost impacts?
The EPA estimates that this proposed action would cost
approximately $126 million in total capital costs (distributed across
multiple years) and $51 million per year (in 2021 dollars) in total
annualized costs. More information about the estimated cost of this
proposed action can be found in the document Cost, Environmental, and
Energy Impacts of Subpart DDDD Regulatory Options contained in the
docket for this action.
D. What are the economic impacts?
For the proposed rule, the EPA estimated the cost of compliance
with the proposed emission limits. This includes the capital costs of
installation, and subsequent maintenance and operation of the controls
as well as other one-time and annual costs. To assess the potential
economic impacts, the expected annual cost was compared to the total
sales revenue for the ultimate owners of affected facilities. For this
rule, the expected annual cost is $228,700 (on average) for each
facility, with an estimated nationwide annual cost of $51,000,000. The
223 affected facilities are owned by 65 parent companies, and the total
costs associated with the proposed amendments are expected to be on
average about 0.2 percent of annual sales revenue per ultimate owner.
Information on our cost and economic impact estimates for the PCWP
manufacturing source category is available in the docket for this
proposed rule (Docket ID No EPA-HQ-OAR-2016-0243).
E. What are the benefits?
Implementing the proposed amendments is expected to reduce
emissions of HAP and non-HAP pollutants, such as VOC. In this section,
we provide a qualitative discussion of the benefits of this proposed
rule and HAP health effects.
[[Page 31883]]
We estimate that the proposed amendments would reduce HAP emissions
from the source category by approximately 591 tpy. The amendments would
regulate emissions of acetaldehyde, acrolein, formaldehyde, methanol,
phenol, propionaldehyde, non-Hg HAP metals, Hg, HCl, PAH, D/F and MDI.
Information regarding the health effects of these compounds can be
found in Health Effects Notebook for Hazardous Air Pollutants (at
https://www.epa.gov/haps/health-effects-notebook-hazardous-air-pollutants) and in the EPA Integrated Risk Information System (IRIS)
database (at https://iris.epa.gov/AtoZ/?list_type=alpha).
The proposed amendments would reduce emissions of VOC which, in
conjunction with NOX and in the presence of sunlight, form
ground-level ozone (O3). There are health benefits of
reducing VOC emissions in terms of the number and value of avoided
ozone-attributable deaths and illnesses. The Integrated Science
Assessment for Ozone (Ozone ISA) \22\ as summarized in the TSD for the
Final Revised Cross State Air Pollution Rule Update \23\ synthesizes
the toxicological, clinical, and epidemiological evidence to determine
whether each pollutant is causally related to an array of adverse human
health outcomes associated with either acute (i.e., hours or days-long)
or chronic (i.e., years-long) exposure. For each outcome, the ISA
reports this relationship to be causal, likely to be causal, suggestive
of a causal relationship, inadequate to infer a causal relationship, or
not likely to be a causal relationship.
---------------------------------------------------------------------------
\22\ U.S. EPA. 2020. Integrated Science Assessment for Ozone and
Related Photochemical Oxidants. U.S. Environmental Protection
Agency. Washington, DC. Office of Research and Development. EPA/600/
R-20/012. Available at: https://www.epa.gov/isa/integrated-science-assessment-isa-ozone-and-related-photochemical-oxidants.
\23\ U.S. EPA. 2021. Regulatory Impact Analysis Final Revised
Cross-State Air Pollution Rule Update for the 2008 Ozone NAAQS.
Available at https://www.epa.gov/sites/default/files/2021-03/documents/revised_csapr_update_ria_final.pdf.
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In brief, the Ozone ISA found short-term (less than 1 month)
exposures to ozone to be causally related to respiratory effects, a
``likely to be causal'' relationship with metabolic effects and a
``suggestive of, but not sufficient to infer, a causal relationship''
for central nervous system effects, cardiovascular effects, and total
mortality. The ISA reported that long-term exposures (1 month or
longer) to ozone are ``likely to be causal'' for respiratory effects
including respiratory mortality, and a ``suggestive of, but not
sufficient to infer, a causal relationship'' for cardiovascular
effects, reproductive effects, central nervous system effects,
metabolic effects, and total mortality.
F. What analysis of environmental justice did we conduct?
Following the directives set forth in multiple Executive orders,
the Agency has evaluated the impacts of this action on communities with
EJ concerns. Executive Order 12898 directs the EPA to identify the
populations of concern who are most likely to experience unequal
burdens from environmental harms--specifically, minority populations
(i.e., people of color and/or Indigenous peoples) and low-income
populations (59 FR 7629; February 16, 1994). Additionally, Executive
Order 13985 is intended to advance racial equity and support
underserved communities through Federal Government actions (86 FR 7009;
January 25, 2021).
The EPA defines EJ as the fair treatment and meaningful involvement
of all people regardless of race, color, national origin, or income,
with respect to the development, implementation, and enforcement of
environmental laws, regulations, and policies.\24\ The EPA further
defines fair treatment to mean that no group of people should bear a
disproportionate burden of environmental harms and risks, including
those resulting from the negative environmental consequences of
industrial, governmental, and commercial operations or programs and
policies. In recognizing that people of color and low-income
populations often bear an unequal burden of environmental harms and
risks, the EPA continues to consider ways of protecting them from
adverse public health and environmental effects of air pollution.
---------------------------------------------------------------------------
\24\ https://www.epa.gov/environmentaljustice.
---------------------------------------------------------------------------
To examine the potential for any EJ issues that might be associated
with PCWP manufacturing facilities, we performed a demographic
analysis, which is an assessment of individual demographic groups of
the populations living within 5 kilometers (km) and 50 km of the
facilities. The EPA then compared the data from this analysis to the
national average for each of the demographic groups.
The results of the demographic analysis (see table 1 of this
preamble) indicate that the population percentages for certain
demographic groups within 5 km of the 223 facilities are greater than
the corresponding nationwide percentages. The demographic percentage
for populations residing within 5 km of facility operations is 9
percentage points greater than its corresponding nationwide percentage
for the African American population (21 percent within 5 km of the
facilities compared to 12 percent nationwide), 7 percentage points
greater than its corresponding nationwide percentage for the population
living below the poverty level (20 percent within 5 km of the
facilities compared to 13 percent nationwide), and 2 percentage points
greater than its corresponding nationwide percentage for the population
25 years old and older without a high school diploma (14 percent within
5 km of the facilities compared to 12 percent nationwide). The
remaining demographic groups within 5 km of facility operations are
less than, or within one percentage point of, the corresponding
nationwide percentages. It should be noted that, the average percent of
the population that is Native American living within 5 km of the 223
facilities is 1.1 percent, which is over 1.5 times the national
average. This is largely driven by populations living within 5 km of 16
facilities where the percent Native American population is over 5 times
the national average. These facilities are located in Washington (3
facilities), Oklahoma (4 facilities), Texas, Louisiana, South Dakota,
Wisconsin, Minnesota, Oregon, Maine, Florida, and South Carolina.
In addition, the proximity results presented in table 1 of this
preamble indicate that the population percentages for certain
demographic groups within 50 km of the 223 facilities are greater than
the corresponding nationwide percentages. The demographic percentage
for populations residing within 50 km of the facility operations is 7
percentage points greater than its corresponding nationwide percentage
for the African American population (19 percent within 50 km to the
facilities compared to 12 percent nationwide), and 3 percentage points
greater than its corresponding nationwide percentage for the population
living below the poverty level (16 percent within 50 km of the
facilities compared to 13 percent nationwide). The remaining
demographic percentages within 50 km of the facilities are less than,
or within one percentage point of, the corresponding nationwide
percentages.
A summary of the proximity demographic assessment performed for the
major source PCWP manufacturing facilities is included as table 1 of
this preamble. The methodology and the results of the demographic
analysis are presented in a technical report, Analysis of Demographic
Factors for Populations Living Near PCWP Manufacturing Facilities,
available in this docket for
[[Page 31884]]
this action (Docket ID EPA-HQ-OAR-2016-0243).
Table 1--Proximity Demographic Assessment Results for Major Source PCWP Manufacturing Facilities
----------------------------------------------------------------------------------------------------------------
Population within Population within
Demographic group Nationwide 50 km of 223 5 km of 223
facilities facilities
----------------------------------------------------------------------------------------------------------------
Total Population....................................... 328,016,242 34,271,452 1,554,465
--------------------------------------------------------
Race and Ethnicity by Percent
--------------------------------------------------------
White.................................................. 60 66 65
African American....................................... 12 19 21
Native American........................................ 0.7 0.7 1.1
Hispanic or Latino (includes white and nonwhite)....... 19 8 9
Other and Multiracial.................................. 8 6 4
--------------------------------------------------------
Income by Percent
--------------------------------------------------------
Below Poverty Level.................................... 13 16 20
Above Poverty Level.................................... 87 84 80
--------------------------------------------------------
Education by Percent
--------------------------------------------------------
Over 25 and Without a High School Diploma.............. 12 13 14
Over 25 and With a High School Diploma................. 88 87 86
--------------------------------------------------------
Linguistically Isolated by Percent
--------------------------------------------------------
Linguistically Isolated................................ 5 2 2
----------------------------------------------------------------------------------------------------------------
Notes:
The nationwide population count and all demographic percentages are based on the U.S. Census Bureau's
2015-2019 American Community Survey 5-year block group averages and include Puerto Rico. Demographic
percentages based on different averages may differ. The total population counts within 5 km and 50 km of all
facilities are based on the 2010 Decennial Census block populations.
Minority population is the total population minus the white population.
To avoid double counting, the ``Hispanic or Latino'' category is treated as a distinct demographic
category for these analyses. A person is identified as 1 of 5 racial/ethnic categories: White, African
American, Native American, Other and Multiracial, or Hispanic/Latino. A person who identifies as Hispanic or
Latino is counted as Hispanic/Latino for this analysis, regardless of what race this person may have also
identified as in the Census.
The human health risk estimated for this source category for the
August 13, 2020, RTR (85 FR 49434) was determined to be acceptable, and
the standards were determined to provide an ample margin of safety to
protect public health. Specifically, the maximum individual cancer risk
was 30-in-1 million for actual and allowable emissions and the
noncancer hazard indices for chronic exposure were below 1 (i.e., 0.8
for actual and allowable emissions). The maximum noncancer hazard
quotient for acute exposure was 4. These health risk estimates were
based on HAP emissions from the source category after addition of air
pollution controls used to meet the MACT standards promulgated in 2004,
as well as the baseline HAP emissions from process units for which
standards are being proposed in this action. While the August 13, 2020,
amendments to 40 CFR part 63, subpart DDDD, reduced emissions by an
unquantified amount by removing the startup, shutdown, and malfunction
exemption and adding repeat testing requirements, the proposed changes
to 40 CFR part 63, subpart DDDD, in this action would reduce emissions
by an additional 591 tons of HAP per year and therefore would further
improve human health exposures for populations in all demographic
groups. The proposed changes would have beneficial effects on air
quality and public health for populations exposed to emissions from
PCWP manufacturing facilities.
VI. Request for Comments
We solicit comments on this proposed action. In addition to general
comments on this proposed action, we are also interested in additional
data that may improve the analyses. If additional HAP performance test
results are submitted, such data should include supporting
documentation in sufficient detail to allow characterization of the
quality and representativeness of the data or information.
For lumber kilns, we request comment on our proposed conclusions
with respect to feasibility of capturing and measuring emissions from
lumber kilns and our conclusions with respect to applicability of add-
on controls for lumber kilns. We request comments on the proposed
standards, including the proposed O&M plan with its requirement for
annual inspections in 40 CFR 63.2241(e)(1), proposed requirement for
annual lumber kiln burner tune-ups in 40 CFR 63.2241(e)(2), and the
proposed minimum kiln-dried lumber moisture content limits below which
lumber is considered over-dried lumber for purposes of the PCWP NESHAP
in 40 CFR 63.2241(e)(4). With respect to the work practice proposed in
40 CFR 63.2241(e)(3), we request comment on the utility and provisions
for each of the 3 options (temperature set point, in-kiln lumber
moisture monitoring, or site-specific plan).
For RMH units, we request comments on the work practices proposed
for RMH process units, including comments pertaining to the procedures
for demonstrating compliance with the requirement to use non-HAP resin
or resin meeting the proposed maximum true vapor pressure limit and the
requirement to process dried wood. We also request comment on other
potential approaches for establishing standards for RMH process units
considering that the RMH process units are not designed
[[Page 31885]]
and constructed in a way that allows for HAP emissions capture or
measurement.
VII. Submitting Data Corrections
The site-specific emissions data used in setting MACT standards for
PM (non-Hg HAP metals), Hg, acid gases, and PAH, as emitted from the
PCWP source category, are provided in the docket (Docket ID No. EPA-HQ-
OAR-2016-0243). If you believe that the data are not representative or
are inaccurate, please identify the data in question, provide your
reason for concern, and provide any ``improved'' data that you have, if
available. When you submit data, we request that you provide
documentation of the basis for the revised values to support your
suggested changes. For information on how to submit comments, including
the submittal of data corrections, refer to the instructions provided
in the introduction of this preamble.
VIII. Statutory and Executive Order Reviews
Additional information about these statutes and Executive Orders
can be found at https://www.epa.gov/laws-regulations/laws-and-executive-orders.
A. Executive Order 12866: Regulatory Planning and Review and Executive
Order 13563: Improving Regulation and Regulatory Review
This action is not a significant regulatory action and was
therefore not submitted to the Office of Management and Budget (OMB)
for review.
B. Paperwork Reduction Act (PRA)
The information collection activities in this proposed rule have
been submitted for approval to OMB under the PRA. The ICR document that
the EPA prepared has been assigned EPA ICR number 1984.11. You can find
a copy of the ICR in the docket for this rule, and it is briefly
summarized here.
We are proposing changes to the reporting and recordkeeping
requirements for the PCWP NESHAP by incorporating the reporting and
recordkeeping requirements associated with the MACT standards being
added to the rule for multiple HAP from new and existing process units.
Respondents/affected entities: Owners or operators of PCWP or kiln-
dried lumber manufacturing plants that are major sources, or that are
located at, or are part of, major sources of HAP emissions.
Respondent's obligation to respond: Mandatory (40 CFR part 63,
subpart DDDD).
Estimated number of respondents: On average over the next 3 years,
approximately 223 existing major sources would be subject to these
standards. It is also estimated that 6 additional respondents would
become subject to the emission standards over the 3-year period.
Frequency of response: The frequency of responses varies depending
on the burden item (e.g., one-time, semiannual, annual, every 5 years).
Total estimated burden: The average annual burden to industry over
the next 3 years from the proposed recordkeeping and reporting
requirements is estimated to be 46,900 hours per year. Burden is
defined at 5 CFR 1320.3(b).
Total estimated cost: The total annual recordkeeping and reporting
cost for all facilities to comply with all of the requirements in the
NESHAP, including the requirements in this proposed rule, is estimated
to be $9,720,000 per year including $4,020,000 in annualized capital
and O&M costs.
An agency may not conduct or sponsor, and a person is not required
to respond to, a collection of information unless it displays a
currently valid OMB control number. The OMB control numbers for the
EPA's regulations in 40 CFR are listed in 40 CFR part 9.
Submit your comments on the Agency's need for this information, the
accuracy of the provided burden estimates, and any suggested methods
for minimizing respondent burden to the EPA using the docket identified
at the beginning of this rule. The EPA will respond to any ICR-related
comments in the final rule. You may also send your ICR-related comments
to OMB's Office of Information and Regulatory Affairs using the
interface at https://www.reginfo.gov/public/do/PRAMain. Find this
particular information collection by selecting ``Currently under
Review--Open for Public Comments'' or by using the search function. OMB
must receive comments no later than July 17, 2023.
C. Regulatory Flexibility Act (RFA)
I certify that this action will not have a significant economic
impact on a substantial number of small entities under the RFA. The
small entities subject to the requirements of this action are small
businesses, including one small business owned by a tribal government,
as defined by the U.S. Small Business Administration (SBA). The EPA
prepared a small business screening analysis to determine if any of the
identified affected entities are small entities, as defined by the SBA.
This analysis is available in the Docket for this action (Docket ID No.
EPA-HQ-OAR-2016-0243). The Agency has determined that 21 small ultimate
PCWP manufacturing parent companies out of 65 may experience an impact
from less than 0.01 percent to 1.94 percent of annual sales, with only
2 out of these 21 ultimate parent companies experiencing an impact of
more than 1 percent of annual sales. Because the total annualized costs
associated with the proposed amendments are expected to be more than 1
percent of annual sales revenue for only 2 small business ultimate
parent owners in the PCWP manufacturing source category, there are,
therefore, no significant economic impacts from these proposed
amendments on the 27 affected facilities that are owned by 21 affected
small ultimate parent entities.
Details of this analysis are presented in Economic Impact and Small
Business Screening Assessments for Proposed Amendments to the National
Emission Standards for Hazardous Air Pollutants for Plywood and
Composite Wood Products Manufacturing Facilities, located in the docket
for this action (Docket ID No. EPA-HQ-OAR-2016-0243).
D. Unfunded Mandates Reform Act (UMRA)
This action does not contain an unfunded mandate of $100 million or
more as described in UMRA, 2 U.S.C. 1531-1538, and does not
significantly or uniquely affect small governments. While this action
creates an enforceable duty on the private sector and one facility
owned by a tribal government, the cost does not exceed $100 million or
more.
E. Executive Order 13132: Federalism
This action does not have federalism implications. It will not have
substantial direct effects on the states, on the relationship between
the National Government and the states, or on the distribution of power
and responsibilities among the various levels of government.
F. Executive Order 13175: Consultation and Coordination With Indian
Tribal Governments
This action does not have tribal implications as specified in
Executive Order 13175. Thus, Executive Order 13175 does not apply to
this action. However, consistent with the EPA policy on coordination
and consultation with Indian tribes, the EPA will offer government-to-
government consultation with tribes as requested.
[[Page 31886]]
G. Executive Order 13045: Protection of Children From Environmental
Health Risks and Safety Risks
This action is not subject to Executive Order 13045 because the EPA
does not believe the environmental health or safety risks addressed by
this action present a disproportionate risk to children. This action
proposes emission standards for previously unregulated pollutants;
therefore, the rule should result in health benefits to children by
reducing the level of HAP emissions from the PCWP manufacturing
process.
H. Executive Order 13211: Actions Concerning Regulations That
Significantly Affect Energy Supply, Distribution, or Use
This action is not a ``significant energy action'' because it is
not likely to have a significant adverse effect on the supply,
distribution, or use of energy. In this proposed action, the EPA is
setting emission standards for previously unregulated pollutants. This
does not impact energy supply, distribution, or use.
I. National Technology Transfer and Advancement Act (NTTAA) and 1 CFR
Part 51
This action involves technical standards. Therefore, the EPA
conducted searches for the PCWP NESHAP through the Enhanced National
Standards Systems Network (NSSN) Database managed by the American
National Standards Institute (ANSI). We also conducted a review of
voluntary consensus standards (VCS) organizations and accessed and
searched their databases. We conducted searches for EPA Methods 1, 1A,
2, 2A, 2C, 2D, 2F, 2G, 3, 3A, 3B, 4, 5, 10, 18, 25A, 26A, 29 of 40 CFR
part 60, appendix A; 204, 204A, 204B, 204C, 204D, 204E, 204F, 205 of 40
CFR part 51, appendix M; 308, 316, 320, 326 of 40 CFR part 63; OTM-46,
and 0011 (SW-846). During the EPA's VCS search, if the title or
abstract (if provided) of the VCS described technical sampling and
analytical procedures that are similar to the EPA's referenced method,
the EPA ordered a copy of the standard and reviewed it as a potential
equivalent method. We reviewed all potential standards to determine the
practicality of the VCS for this rule. This review requires significant
method validation data that meet the requirements of EPA Method 301 for
accepting alternative methods or scientific, engineering, and policy
equivalence to procedures in the EPA referenced methods. The EPA may
reconsider determinations of impracticality when additional information
is available for any particular VCS.
Detailed information on the VCS search and determination can be
found in the memorandum, Voluntary Consensus Standard Results for
NEHSAP: Plywood and Composite Wood Products, which is available in the
docket for this action (Docket ID No. EPA-HQ-OAR-2016-0243). Two VCS
were identified as acceptable alternatives to the EPA test methods for
this proposed rule.
The VCS ANSI/ASME PTC 19.10-1981 Part 10 (2010), ``Flue and Exhaust
Gas Analyses,'' is an acceptable alternative to EPA Method 3B manual
portions only and not the instrumental portion. This method determines
quantitatively the gaseous constituents of exhausts resulting from
stationary combustion sources. The manual procedures (but not
instrumental procedures) of ASME/ANSI PTC 19.10-1981 Part 10 may be
used as an alternative to EPA Method 3B for measuring the oxygen or
carbon dioxide content of the exhaust gas. The gases covered in ASME/
ANSI PTC 19.10-1981 are oxygen, carbon dioxide, carbon monoxide,
nitrogen, sulfur dioxide, sulfur trioxide, nitric oxide, nitrogen
dioxide, hydrogen sulfide, and hydrocarbons. However, the use in this
rule is only applicable to oxygen and carbon dioxide. This VCS may be
obtained from American Society of Mechanical Engineers (ASME), Three
Park Avenue, New York, NY 10016-5990, telephone (800) 843-2763, https://www.asme.org. The EPA is proposing to incorporate by reference the VCS
ANSI/ASME PTC 19.10-1981 Part 10 (2010), ``Flue and Exhaust Gas
Analyses,'' as an acceptable alternative to EPA Method 3B manual
portions only and not the instrumental portion.
The VCS ASTM D6348-12e1, ``Determination of Gaseous Compounds by
Extractive Direct Interface Fourier Transform (FTIR) Spectroscopy,'' is
an acceptable alternative to EPA Method 320 with certain conditions.
The VCS ASTM D6348-12e1 employs an extractive sampling system to direct
stationary source effluent to an FTIR spectrometer for the
identification and quantification of gaseous compounds. Concentration
results are provided. This test method is potentially applicable for
the determination of compounds that (1) have sufficient vapor pressure
to be transported to the FTIR spectrometer and (2) absorb a sufficient
amount of infrared radiation to be detected. The VCS ASTM D6348-12e1
may be obtained from https://www.astm.org or from the ASTM Headquarters
at 100 Barr Harbor Drive, P.O. Box C700, West Conshohocken,
Pennsylvania, 19428-2959. The EPA is proposing to incorporate by
reference the VCS ASTM D6348-12e1, ``Determination of Gaseous Compounds
by Extractive Direct Interface Fourier Transform (FTIR) Spectroscopy,''
as an acceptable alternative to EPA Method 320 in place of ASTM D6348-
03. ASTM D6348-03(2010) was determined to be equivalent to EPA Method
320 with caveats. ASTM D6348-12e1 is a revised version of ASTM D6348-
03(2010) and includes a new section on accepting the results from the
direct measurement of a certified spike gas cylinder but lacks the
caveats placed on the ASTM D6348-03(2010) version. ASTM D6348-12e1 is
an extractive FTIR field test method used to quantify gas phase
concentrations of multiple analytes from stationary source effluent and
is an acceptable alternative to EPA Method 320 at this time with
caveats requiring inclusion of selected annexes to the standard as
mandatory. When using ASTM D6348-12e1, the following conditions must be
met:
The test plan preparation and implementation in the
Annexes to ASTM D6348-03, sections A1 through A8 are mandatory; and
In ASTM D6348-03, Annex A5 (Analyte Spiking Technique),
the percent (%) R must be determined for each target analyte (Equation
A5.5).
In order for the test data to be acceptable for a compound, percent
R must be 70 percent >= R <= 130 percent. If the percent R value does
not meet this criterion for a target compound, the test data is not
acceptable for that compound and the test must be repeated for that
analyte (i.e., the sampling and/or analytical procedure should be
adjusted before a retest). The percent R value for each compound must
be reported in the test report, and all field measurements must be
corrected with the calculated percent R value for that compound by
using the following equation:
Reported Results = ((Measured Concentration in Stack))/(percent R) x
100.
In addition to the VCS mentioned earlier in this preamble, we are
proposing to incorporate by reference ASTM D1835-05, ``Standard
Specification for Liquefied Petroleum (LP) Gases,'' for use in the
proposed definition of natural gas in 40 CFR 63.2292, and ASTM D2879-
18, ``Standard Test Method for Vapor Pressure-Temperature Relationship
and Initial Decomposition Temperature of Liquids by Isoteniscope'' for
use in the
[[Page 31887]]
proposed definition of maximum true vapor pressure in 40 CFR 63.2292.
The VCS ASTM D-1835-05 covers those products commonly referred to as
liquefied petroleum gases, consisting of propane, propene (propylene),
butane, and mixtures of these materials. With ASTM D2879-18, the vapor
pressure of a substance as determined by isoteniscope reflects a
property of the sample as received including most volatile components
but excluding dissolved fixed gases such as air. The isoteniscope
method is designed to minimize composition changes which may occur
during the course of measurement. These VCS ASTM may be obtained from
https://www.astm.org or from the ASTM Headquarters at 100 Barr Harbor
Drive, P.O. Box C700, West Conshohocken, Pennsylvania, 19428-2959.
J. Executive Order 12898: Federal Actions To Address Environmental
Justice in Minority Populations and Low-Income Populations
Executive Order 12898 (59 FR 7629, February 16, 1994) directs
Federal agencies, to the greatest extent practicable and permitted by
law, to make environmental justice part of their mission by identifying
and addressing, as appropriate, disproportionately high and adverse
human health or environmental effects of their programs, policies, and
activities on minority populations (people of color and/or Indigenous
peoples) and low-income populations.
The EPA believes that the human health or environmental conditions
that exist prior to this action result in or have the potential to
result in disproportionate and adverse human health or environmental
effects on people of color, low-income populations, and/or Indigenous
peoples. The assessment of populations in close proximity of PCWP
manufacturing facilities shows that the percentage of African
Americans, Native Americans, people below poverty level, and people
over 25 without a high school diploma are higher than the national
average (see section V.F of the preamble). The higher percentages are
driven by 19 of the 223 facilities in the source category.
The EPA believes that this action is likely to reduce existing
disproportionate and adverse effects on people of color, low-income
populations, and/or Indigenous peoples. The EPA is proposing MACT
standards for total HAP, MDI, PM as a surrogate for non-Hg metals, Hg,
HCl, PAH, and D/F. The EPA expects all 223 PCWP facilities to implement
changes to comply with the MACT standards (e.g., control measures, work
practices, emissions testing, monitoring, reporting, and recordkeeping
for the process units used) and expects that HAP exposures for the
people of color and low-income individuals living near these facilities
would decrease.
The information supporting this Executive Order review is contained
in section V.F of this preamble.
List of Subjects in 40 CFR Part 63
Environmental protection, Air pollution control, Hazardous
substances, Incorporation by reference, Reporting and recordkeeping
requirements.
Michael S. Regan,
Administrator.
[FR Doc. 2023-10067 Filed 5-17-23; 8:45 am]
BILLING CODE 6560-50-P