Requirements for Tobacco Product Manufacturing Practice, 15174-15263 [2023-04591]
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Federal Register / Vol. 88, No. 47 / Friday, March 10, 2023 / Proposed Rules
DEPARTMENT OF HEALTH AND
HUMAN SERVICES
Food and Drug Administration
21 CFR Part 1120
[Docket No. FDA–2013–N–0227]
RIN 0910–AH91
Requirements for Tobacco Product
Manufacturing Practice
Food and Drug Administration,
Health and Human Services (HHS).
ACTION: Proposed rule.
AGENCY:
The Food and Drug
Administration (FDA, we, or Agency) is
proposing to establish tobacco product
manufacturing practice requirements for
manufacturers of finished and bulk
tobacco products. This proposed rule, if
finalized, would set forth the
requirements with which finished and
bulk tobacco product manufacturers
must comply in the manufacture,
preproduction design validation,
packing, and storage of finished and
bulk tobacco products, to assure that the
public health is protected and that
tobacco products are in compliance
with chapter IX of the Federal Food,
Drug, and Cosmetic Act (FD&C Act).
DATES: Either electronic or written
comments on the proposed rule must be
submitted by September 6, 2023. Submit
written comments (including
recommendations) on the collection of
information under the Paperwork
Reduction Act of 1995 (PRA) by April
10, 2023 (see section ‘‘VI. Paperwork
Reduction Act of 1995’’ of this
document). See section V of this
document for the proposed effective
date of a final rule based on this
proposed rule.
ADDRESSES: You may submit comments
as follows. Please note that late,
untimely filed comments will not be
considered. The https://
www.regulations.gov electronic filing
system will accept comments until
11:59 p.m. Eastern Time at the end of
September 6, 2023. Comments received
by mail/hand delivery/courier (for
written/paper submissions) will be
considered timely if they are received
on or before that date.
SUMMARY:
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Electronic Submissions
Submit electronic comments in the
following way:
• Federal eRulemaking Portal:
https://www.regulations.gov. Follow the
instructions for submitting comments.
Comments submitted electronically,
including attachments, to https://
www.regulations.gov will be posted to
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the docket unchanged. Because your
comment will be made public, you are
solely responsible for ensuring that your
comment does not include any
confidential information that you or a
third party may not wish to be posted,
such as medical information, your or
anyone else’s Social Security number, or
confidential business information, such
as a manufacturing process. Please note
that if you include your name, contact
information, or other information that
identifies you in the body of your
comments, that information will be
posted on https://www.regulations.gov.
• If you want to submit a comment
with confidential information that you
do not wish to be made available to the
public, submit the comment as a
written/paper submission and in the
manner detailed (see ‘‘Written/Paper
Submissions’’ and ‘‘Instructions’’).
Written/Paper Submissions
Submit written/paper submissions as
follows:
• Mail/Hand Delivery/Courier (for
written/paper submissions): Dockets
Management Staff (HFA–305), Food and
Drug Administration, 5630 Fishers
Lane, Rm. 1061, Rockville, MD 20852.
• For written/paper comments
submitted to the Dockets Management
Staff, FDA will post your comment, as
well as any attachments, except for
information submitted, marked and
identified, as confidential, if submitted
as detailed in ‘‘Instructions.’’
Instructions: All submissions received
must include the Docket No. FDA–
2013–N–0227 for ‘‘Requirements for
Tobacco Product Manufacturing
Practice.’’ Received comments will be
placed in the docket and, except for
those submitted as ‘‘Confidential
Submissions,’’ publicly viewable at
https://www.regulations.gov or at the
Dockets Management Staff between 9
a.m. and 4 p.m., Monday through
Friday, 240–402–7500.
• Confidential Submissions—To
submit a comment with confidential
information that you do not wish to be
made publicly available, submit your
comments only as a written/paper
submission. You should submit two
copies total. One copy will include the
information you claim to be confidential
with a heading or cover note that states
‘‘THIS DOCUMENT CONTAINS
CONFIDENTIAL INFORMATION.’’ The
Agency will review this copy, including
the claimed confidential information, in
its consideration of comments. The
second copy, which will have the
claimed confidential information
redacted/blacked out, will be available
for public viewing and posted on
https://www.regulations.gov. Submit
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both copies to the Dockets Management
Staff. If you do not wish your name and
contact information to be made publicly
available, you can provide this
information on the cover sheet and not
in the body of your comments and you
must identify this information as
‘‘confidential.’’ Any information marked
as ‘‘confidential’’ will not be disclosed
except in accordance with 21 CFR 10.20
and other applicable disclosure law. For
more information about FDA’s posting
of comments to public dockets, see 80
FR 56469, September 18, 2015, or access
the information at: https://www.fda.gov/
regulatoryinformation/dockets/
default.htm.
Docket: For access to the docket to
read background documents or the
electronic and written/paper comments
received, go to https://
www.regulations.gov and insert the
docket number, found in brackets in the
heading of this document, into the
‘‘Search’’ box and follow the prompts
and/or go to the Dockets Management
Staff, 5630 Fishers Lane, Rm. 1061,
Rockville, MD 20852, 240–402–7500.
Submit comments on information
collection issues to the Office of
Management and Budget (OMB) in the
following ways:
• Fax to the Office of Information and
Regulatory Affairs, OMB, Attn: FDA
Desk Officer, FAX: 202–395–7285, or
email to oira_submission@omb.eop.gov.
All comments should be identified with
the title, ‘‘Requirements for Tobacco
Product Manufacturing Practice.’’
FOR FURTHER INFORMATION CONTACT:
Matthew Brenner, Office of Regulations,
or Rear Admiral Emil Wang, Office of
Compliance and Enforcement, Center
for Tobacco Products, Food and Drug
Administration, Document Control
Center, 10903 New Hampshire Ave.,
Bldg. 71, Rm. G335, Silver Spring, MD
20993, 877–287–1373,
AskCTPRegulations@fda.hhs.gov.
SUPPLEMENTARY INFORMATION:
Table of Contents
I. Executive Summary
A. Purpose of the Proposed Rule
B. Summary of the Major Provisions of the
Proposed Rule
C. Legal Authority
D. Costs and Benefits
II. Table of Abbreviations/Commonly Used
Acronyms in This Document
III. Background
A. Legal Authority
B. Rationale for the Proposed Regulation
C. Development of the Proposed Regulation
IV. Description of the Proposed Regulation
A. General Provisions
B. Management System Requirements
C. Buildings, Facilities, and Equipment
D. Design and Development Controls
E. Process Controls
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F. Packaging and Labeling Controls
G. Handling, Storage, and Distribution
H. Recordkeeping and Document Controls
I. Small Tobacco Product Manufacturers
J. Exemptions and Variances
V. Proposed Effective and Compliance Dates
VI. Preliminary Economic Analysis of
Impacts
VII. Paperwork Reduction Act of 1995
VIII. Analysis of Environmental Impact
IX. Federalism
X. Consultation and Coordination With
Indian Tribal Governments
XI. References
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I. Executive Summary
A. Purpose of the Proposed Rule
This proposed regulation—proposed
part 1120 (21 CFR part 1120)—sets forth
requirements for tobacco product
manufacturing practice (TPMP) and
provides a framework for manufacturers
of finished or bulk tobacco products to
follow that would include: (1)
establishing tobacco product design and
development controls to prevent or
minimize certain risks; (2) ensuring that
finished and bulk tobacco products are
manufactured in conformance with
established specifications; (3)
minimizing the likelihood of the
manufacture and distribution of
nonconforming tobacco products; (4)
requiring investigation and
identification of nonconforming
products, including those that have
been distributed in order to institute
appropriate corrective actions, such as
conducting a recall as needed; (5)
requiring manufacturers to take
appropriate measures to prevent
contamination of tobacco products; and
(6) establishing traceability to account
for all components or parts, ingredients,
additives, and materials, as well as each
batch of finished or bulk tobacco
product, to aid in investigations of
nonconforming tobacco products.
Therefore, this proposed regulation
would establish requirements for the
control of tobacco product
manufacturing activities and the
treatment of contaminated or otherwise
nonconforming tobacco products,
including the investigation, evaluation,
and corrective and preventive actions
(CAPA) necessary to protect the public
health.
These provisions are generally similar
to many existing industry practices and
are drafted to provide tobacco product
manufacturers with flexibility in the
manner they comply with the proposed
requirements while assuring the
protection of public health. This
proposal is intended to ensure that
tobacco products conform to established
specifications and to help prevent the
manufacture and distribution of
contaminated or otherwise
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nonconforming products, thereby
assuring that the public health is
protected and that tobacco products
comply with the requirements in
chapter IX of the FD&C Act.
B. Summary of the Major Provisions of
the Proposed Rule
The proposed regulation is divided
into 10 subparts. This proposed
regulation is intended to provide a
framework that requires all finished and
bulk tobacco product manufacturers
subject to the rule (including
specification developers, contract
manufacturers, and repackagers/
relabelers) to establish and maintain
procedures for various aspects of the
manufacturing, preproduction design
validation, packing, and storage
processes, while allowing flexibility to
establish procedures that are unique to
the manufacturer’s facilities and
activities, and appropriate for a given
tobacco product. The proposed
requirements are written in general
terms to allow manufacturers to
establish procedures appropriate for
their specific products and operations.
The extent of the procedures necessary
to meet the regulation requirements may
vary with the size and complexity of the
design and manufacturing operations.
Tobacco product manufacturers who
have a complex manufacturing process
would likely need to establish more
detailed procedures to comply with the
rule, while tobacco product
manufacturers who have a less complex
manufacturing process may need less
extensive procedures.
1. Subpart A—General Provisions
Subpart A contains two proposed
sections: scope and definitions. The
scope section describes the purpose of
this proposed regulation and the
products and activities to which it
applies. This proposed regulation would
apply to manufacturers (foreign and
domestic) of finished and bulk tobacco
products. The definitions section
defines the terminology applicable to
the proposed requirements laid out in
this notice of proposed rulemaking
(NPRM). The proposed rule would
define ‘‘tobacco product manufacturer’’
to mean ‘‘any person(s), including a
repacker or relabeler, who:
manufactures, fabricates, assembles,
processes, or labels a tobacco product,
or imports a finished or bulk tobacco
product for sale or distribution in the
United States. The manufacture of a
tobacco product includes establishing
the specifications of or the requirements
for a tobacco product.’’
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2. Subpart B—Management System
Requirements
Subpart B contains three proposed
sections: organization and personnel;
tobacco product complaints; and CAPA.
The organization and personnel section
would require finished and bulk tobacco
product manufacturers to establish and
maintain an organizational structure;
have sufficient personnel; designate
personnel with appropriate
responsibility, including management
with executive responsibility; train
personnel; and maintain certain records
of these activities. The tobacco product
complaints section would require
finished and bulk tobacco product
manufacturers to establish and maintain
complaint handling procedures for the
receipt, evaluation, investigation, and
documentation of all complaints. The
CAPA section would require finished
and bulk tobacco product manufacturers
to establish and maintain procedures for
implementing CAPA and to maintain
records of the activities required under
this subpart.
3. Subpart C—Buildings, Facilities, and
Equipment
Subpart C contains four proposed
sections: personnel practices; buildings,
facilities, and grounds; equipment; and
environmental controls. The personnel
practices section would require finished
and bulk tobacco product manufacturers
to establish and maintain procedures
related to personnel practices to reduce
the risk of contamination with filth
biological materials, chemical hazards,
or other deleterious substances,
including rocks or metal shavings. The
buildings, facilities, and grounds section
would require such manufacturers to
ensure that buildings and facilities are
of suitable construction, design, and
location to facilitate cleaning and
sanitation, maintenance, and proper
operations. In addition, manufacturers
would be required to ensure that facility
grounds are maintained in a condition
to prevent contamination and to control
the water used in the manufacturing
process. The proposed requirements
would also require such manufacturers
to establish and maintain procedures for
proper cleaning and sanitation and
animal and pest control, and maintain
records of these activities to
demonstrate compliance with this
proposed rule. The equipment section
would provide requirements for design,
construction, and maintenance of
equipment as well as certain additional
requirements (e.g., calibration) for
testing, monitoring, and measuring
equipment used in the tobacco product
manufacturing processes and for major
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equipment and processing line
identification. Lastly, the environmental
controls section would require that
environmental control systems be
maintained and monitored to verify that
environmental controls, including
necessary equipment, are adequate and
functioning properly. This subpart
would also require manufacturers to
maintain certain records to demonstrate
compliance with this proposed rule.
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4. Subpart D—Design and Development
Controls
Subpart D contains two proposed
sections: design and development
activities and master manufacturing
record (MMR). The design and
development activities section would
require finished and bulk tobacco
product manufacturers to establish and
maintain procedures to control the
design and development of tobacco
products, including the control of risks
associated with the product, production
process, packing, and storage, as well as
procedures for design verification and
validation. These requirements would
include developing a process for
identification, analysis, and evaluation
of known and reasonably foreseeable
risks associated with the tobacco
product and its packaging as well as
taking appropriate measures to reduce
or eliminate risks using recognized tools
for risk management. Manufacturers
would also be required to maintain
records of all activities required under
this section.
The proposed MMR section would
require manufacturers to establish and
maintain an MMR for each finished and
bulk tobacco product they manufacture
for distribution. The proposed section
would require each MMR to include
tobacco product specifications, the
manufacturing methods and production
process procedures, and all packaging,
labeling, and labels approved for use
with the product. Additionally, the
proposed MMR section includes
requirements for the review and
approval of the MMR, including any
changes after initial approval.
5. Subpart E—Process Controls
Subpart E contains nine proposed
sections: purchasing controls;
acceptance activities; production
processes and controls; laboratory
controls; production record; sampling;
nonconforming tobacco product;
returned tobacco product; and
reprocessing and rework. The
purchasing controls section would
require finished and bulk tobacco
product manufacturers to establish and
maintain procedures for ensuring that
purchased or otherwise received
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products and services related to the
manufacture of a finished or bulk
tobacco product are from qualified
suppliers and conform to established
specifications. The acceptance activities
section would require finished and bulk
tobacco product manufacturers to
establish and maintain procedures for
incoming and for in-process and/or final
acceptance activities, including
acceptance criteria, to ensure that
products meet established
specifications. The production
processes and controls section would
require finished and bulk tobacco
product manufacturers to establish and
maintain procedures for production
processes, including process
specifications and process controls,
process validation, and manual methods
and manufacturing material. The
laboratory controls section would
require finished and bulk tobacco
product manufacturers to demonstrate
laboratory competency to perform
laboratory activities associated with the
manufacture of finished and bulk
tobacco products and to establish and
maintain laboratory control procedures
for any laboratory activities conducted
under proposed part 1120. The
production record section would require
finished and bulk tobacco product
manufacturers to establish and maintain
procedures for ensuring that a
production record is prepared for each
batch of finished or bulk product to
demonstrate conformity with the
requirements established under the
MMR. The sampling section would
require finished and bulk tobacco
product manufacturers to establish and
maintain an adequate sampling plan
that uses representative samples based
on a valid scientific rationale for any
sampling performed under proposed
part 1120. The nonconforming tobacco
product section would require finished
and bulk tobacco product manufacturers
to establish and maintain procedures for
control and disposition of
nonconforming tobacco product,
including specific requirements for
identification and segregation,
investigation, and disposition and
followup. The proposed returned
tobacco product section would require
procedures for the control and
disposition of returned tobacco product,
including specific requirements for
identification, segregation, evaluation,
and disposition. The reprocessing and
rework section would require
procedures for reprocessing and
reworking tobacco products, including
specific requirements for evaluation of
the tobacco product to determine that it
is appropriate for reprocessing or
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rework, authorization of the
reprocessing or rework, and production
processes, including process controls, to
ensure that reprocessed and reworked
tobacco product conforms to MMR
specifications. Manufacturers also
would be required to maintain records
of all activities required under this
subpart.
6. Subpart F—Packaging and Labeling
Controls
Subpart F contains four proposed
sections: packaging and labeling
controls; repackaging and relabeling;
manufacturing code; and warning plans.
The packaging and labeling controls
section would require finished and bulk
tobacco product manufacturers to
establish and maintain procedures for
ensuring that the correct packaging and
labeling is used to prevent mixups and
that all packaging and labeling is
approved for use by the manufacturer
and complies with all requirements of
the MMR as well as other applicable
requirements of the FD&C Act, the
Comprehensive Smokeless Tobacco
Health Education Act (CSTHEA), and
the Federal Cigarette Labeling and
Advertising Act (FCLAA) and their
implementing regulations. The section
would also require the packaging and
labeling control procedures to ensure
that labels are indelibly printed on or
permanently affixed to finished and
bulk tobacco product packages; and that
the packaging, labeling, storage, and
shipping cases do not contaminate or
otherwise render the tobacco product
adulterated or misbranded. The
repackaging and relabeling requirements
would require finished tobacco product
manufacturers to establish and maintain
procedures for repackaging and
relabeling operations. The
manufacturing code section would
require finished and bulk tobacco
product manufacturers to apply a
manufacturing code that contains the
manufacturing date and batch number
to the packaging or label of all finished
and bulk tobacco products. The warning
plans section would require
manufacturers of finished tobacco
products that are required to comply
with a warning plan for tobacco product
packaging, to establish and maintain
procedures for implementing the
requirements of such plan.
Manufacturers would also be required to
maintain records of all activities
required under this subpart.
7. Subpart G—Handling, Storage and
Distribution
Subpart G contains two proposed
sections: handling and storage and
distribution. The handling and storage
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section would require finished and bulk
tobacco product manufactures to
establish and maintain procedures to
ensure that tobacco products are
handled and stored under appropriate
conditions to prevent nonconforming
products as well as mixups,
deterioration, contamination,
adulteration, and misbranding of
tobacco products. The distribution
section would require finished and bulk
tobacco product manufacturers to
establish and maintain procedures to
ensure that tobacco products are
distributed to the initial consignee
under appropriate conditions and that
only those finished and bulk tobacco
products approved for release are
distributed. The distribution section
would also require finished and bulk
tobacco product manufacturers to
maintain distribution records and a list
of direct accounts.
8. Subpart H—Recordkeeping and
Document Controls
The recordkeeping and document
control requirements section establishes
certain requirements for documents and
records required by this rule. This
section would require that all
documents and records be maintained at
the manufacturing establishment or
another location that is readily
accessible to responsible individuals of
the manufacturer and to FDA and that
they be written in English or an English
translation be made available upon
request. Documents and records
required under this section that are
associated with a batch of finished or
bulk tobacco product must be retained
for a period of not less than 4 years from
the date of distribution of the batch or
until the product reaches its expiration
date if one exists, whichever is later.
Documents and records required under
this section that are not associated with
a batch of finished or bulk tobacco
product must be retained for a period of
not less than 4 years from the date they
were last in effect. FDA is soliciting
comment on whether the timeframe for
manufacturers to retain the documents
and records under this section is
sufficient for FDA’s inspections and
compliance activities or if it should be
extended for an additional 1 or 2 years
after the tobacco product reaches its
expiration date if one exists. They also
must be made readily accessible to FDA
during the retention period for
inspection and photocopying or other
means of reproduction. This section also
would require finished and bulk tobacco
product manufacturers to ensure that all
records are attributable to a responsible
individual, legible, contemporaneously
recorded, original, and accurate and to
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establish and maintain procedures for
the approval and distribution of
documents and for making changes to
documents.
9. Subpart I—Small Tobacco Product
Manufacturers
Subpart I explains that small tobacco
product manufacturers of finished and
bulk tobacco products would not have
to comply with the TPMP regulation
until 4 years after the effective date of
the final rule.
10. Subpart J—Exemptions and
Variances
Subpart J consists of five sections, and
it sets forth the proposed procedures
and requirements for petitioning for an
exemption or variance from a TPMP
requirement. Pursuant to section
906(e)(2)(B) of the FD&C Act (21 U.S.C.
387f), this subpart also would establish
that a petition for an exemption or
variance may be referred to the Tobacco
Products Scientific Advisory Committee
(TPSAC) and describe how FDA would
make a determination on a petition for
an exemption or variance. Finally,
pursuant to section 906(e)(2)(E) of the
FD&C Act, this subpart would provide
that the petitioner has an opportunity
for a hearing after the issuance of an
order denying or approving a petition
for an exemption or variance.
C. Legal Authority
Section 906(e) of the FD&C Act (21
U.S.C. 387f) states that in applying
manufacturing restrictions to tobacco,
FDA shall prescribe regulations
requiring that the methods used in, and
the facilities and controls used for, the
manufacture, preproduction design
validation (including a process to assess
the performance of a tobacco product),
packing, and storage of a tobacco
product conform to current good
manufacturing practice (cGMP) or
hazard analysis and critical control
point (HACCP) methodology as
prescribed in such regulations to assure
that the public health is protected and
that the tobacco product is in
compliance with chapter IX of the FD&C
Act (21 U.S.C. 387 through 387u). The
proposed requirements flow from this
authority and serve these goals of
protecting public health and assuring
compliance with chapter IX of the FD&C
Act.
The proposed rule is also being issued
based upon: FDA’s authorities related to
adulterated and misbranded tobacco
products under sections 902 and 903 (21
U.S.C. 387c); FDA’s authorities related
to records and reports under section 909
(21 U.S.C. 387i); and FDA’s rulemaking
and inspection authorities under
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sections 701 (21 U.S.C. 371), 704 (21
U.S.C. 374), and 905(g) (21 U.S.C.
387e(g)) of the FD&C Act.
D. Costs and Benefits
The proposed rule, if finalized, would
establish requirements for
manufacturers of finished and bulk
tobacco products on the methods used
in, and the facilities and controls used
for, the manufacture, pre-production
design validation, packing, and storage
of tobacco products. The TPMP
requirements described in the proposed
rule are expected to ensure that tobacco
product manufacturers control the
design and specifications of finished
and bulk tobacco products, providing a
level of assurance of conformity in the
production of tobacco products to
established and required specifications
that does not occur in the existing
market for tobacco products, to prevent
the adulteration and misbranding of
finished and bulk tobacco products, and
establish controls for traceability
purposes.
Estimated quantified benefits of the
proposed rule arise from the value of
reduced adverse events due to
nonconforming finished and bulk
tobacco products and from the
reduction of costs associated with
reduced product recalls and market
withdrawals. We estimate the mean
present value of benefits annualized
over ten years using a seven and three
percent discount rate to be $27.2 million
and $29.9 million.
There are other potential benefits
associated with the proposed rule which
we have not quantified. First, the
proposed recordkeeping provisions
would support FDA’s regulatory
compliance activities and help FDA
implement and enforce other provisions
of the FD&C Act which will likely
generate government cost savings.
Second, the proposed rule, if finalized,
may further reduce losses to health and
property for users and nonusers
associated with nonconforming tobacco
products, beyond those estimated in the
quantified benefits. Third, the proposed
rule’s risk assessment, CAPA, tobacco
product complaints, and related
provisions will facilitate investigation
and identification of causes and root
causes of consumer complaints and
other reports of adverse events. Other
benefits include avoided spillover costs
to capital markets.1
1 Estimated quantified benefits of avoided recalls
include reduced external costs in the supply chain
of the recalled or withdrawn products (or they
exclude reduced recall costs to manufacturers).
Estimated external costs of conducting a recall or
market withdrawal include lost sales to retailers
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Initial and recurring costs from this
proposed rule arise from conducting
tasks associated with establishing and
maintaining procedures for various
aspects of the manufacturing,
and three percent discount rate to be
$27.0 million and $28.2 million.
II. Table of Abbreviations/Commonly
Used Acronyms in This Document
Abbreviation/acronym
What it means
AAMI .....................................................
ALCOA .................................................
ANSI .....................................................
ASTM ....................................................
ASQ ......................................................
CAPA ....................................................
CDC ......................................................
cGMP ....................................................
CoA .......................................................
CORESTA ............................................
CSTHEA ...............................................
Deeming Rule .......................................
Advancement of Medical Instrumentation.
Attributable, Legible, Contemporaneously Recorded, Original, and Accurate.
American National Standards Institute.
American Society for Testing and Materials.
American Society for Quality.
Corrective and Preventive Actions.
Centers for Disease Control and Prevention.
Current Good Manufacturing Practice.
Certificate of Analysis.
Cooperation Centre for Scientific Research Relative to Tobacco.
Comprehensive Smokeless Tobacco Health Education Act.
Deeming Tobacco Products To Be Subject to the Food, Drug, and Cosmetic Act, as Amended by the
Family Smoking Prevention and Tobacco Control Act; Regulations Restricting the Sale and Distribution of Tobacco Products and Required Warning Statements for Tobacco Product Packages and Advertisements.
Environmental Assessment.
Escherichia coli.
Environmental Impact Statement.
Electronic Nicotine Delivery Systems.
Executive Order.
Federal Cigarette Labeling and Advertising Act.
Framework Convention on Tobacco Control.
Food and Drug Administration.
Federal Food, Drug, and Cosmetic Act.
FEDERAL REGISTER.
Hazard Analysis and Critical Control Point.
Health and Human Services.
Heating, Ventilation, and Cooling.
International Agency for Research on Cancer.
International Electrotechnical Commission.
International Organization for Standardization.
Manufacturer Detected Methyl Isothiocyanate.
Master Manufacturing Record.
Modified Risk Tobacco Products.
Modified Risk Tobacco Product Application.
4-(methylnitrosamino)-1-(3-pyridyl)-1-butanone.
N-nitrosonornicotine.
Notice of Proposed Rulemaking.
Nontobacco Related Materials.
Office of Management and Budget.
Out-Of-Specification.
Substantial Equivalence.
Premarket Tobacco Product Application.
Paperwork Reduction Act of 1995.
Proposed Regulatory Impact Analysis.
Quality Management System.
Quality System Regulation.
Roll-Your-Own.
Family Smoking Prevention and Tobacco Control Act.
Tobacco Product Manufacturing Practice.
Tobacco Products Scientific Advisory Committee.
Tobacco-Specific Nitrosamines.
Universal Product Code.
Universal Serial Bus.
United States Code.
World Health Organization.
EA .........................................................
E. coli ....................................................
EIS ........................................................
ENDS ....................................................
E.O. ......................................................
FCLAA ..................................................
FCTC ....................................................
FDA or Agency .....................................
FD&C Act .............................................
FR .........................................................
HACCP .................................................
HHS ......................................................
HVAC ....................................................
IARC .....................................................
IEC ........................................................
ISO .......................................................
MITC .....................................................
MMR .....................................................
MRTPs ..................................................
MRTPA .................................................
NNK ......................................................
NNN ......................................................
NPRM ...................................................
NTRMs .................................................
OMB .....................................................
OOS ......................................................
SE .........................................................
PMTA ....................................................
PRA ......................................................
PRIA .....................................................
QMS .....................................................
QSR ......................................................
RYO ......................................................
Tobacco Control Act .............................
TPMP ....................................................
TPSAC ..................................................
TSNAs ..................................................
UPC ......................................................
USB ......................................................
U.S.C ....................................................
WHO .....................................................
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preproduction design validation,
packing and storage processes. We
estimate the mean present value of costs
annualized over ten years using a seven
The Family Smoking Prevention and
Tobacco Control Act (Tobacco Control
Act) was enacted on June 22, 2009,
amending the FD&C Act and providing
FDA with the authority to regulate
tobacco products (Pub. L. 111–31).
Specifically, section 101(b) of the
Tobacco Control Act amended the FD&C
Act by adding chapter IX, which
provides FDA with the authority to
regulate tobacco products and imposes
certain obligations on tobacco product
and wholesalers, expenses associated with notifying
tobacco retailers (for wholesalers) and consumers,
removal and storage of inventory costs collection
and shipping costs, disposal costs, and legal costs,
among others. Estimated quantified benefits do not
include avoided spillover costs to capital markets.
III. Background
A. Legal Authority
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manufacturers (including importers),
distributors, and retailers.
Section 901(b) of the FD&C Act
establishes FDA’s immediate authority
over cigarettes, cigarette tobacco, rollyour-own (RYO) tobacco, smokeless
tobacco, and tobacco products
containing nicotine that is not made or
derived from tobacco,2 and permits
FDA, by regulation, to deem additional
tobacco products subject to chapter IX
of the FD&C Act. In the Federal Register
of May 10, 2016 (81 FR 28973), FDA
published a final rule entitled ‘‘Deeming
Tobacco Products To Be Subject to the
Food, Drug, and Cosmetic Act, as
Amended by the Family Smoking
Prevention and Tobacco Control Act;
Regulations Restricting the Sale and
Distribution of Tobacco Products and
Required Warning Statements for
Tobacco Product Packages and
Advertisements’’ (Deeming Rule)
deeming all tobacco products meeting
the statutory definition of ‘‘tobacco
product,’’ except accessories of deemed
tobacco products, to be subject to
chapter IX of the FD&C Act. FDA
intends for this proposed rule to apply
to manufacturers of all finished and
bulk tobacco products that are subject to
chapter IX of the FD&C Act, except
finished and bulk accessories of
cigarettes, cigarette tobacco, RYO
tobacco, smokeless tobacco, and tobacco
products containing nicotine that is not
made or derived from tobacco.
Section 906(e) of the FD&C Act
provides that in applying manufacturing
restrictions to tobacco, FDA shall
prescribe regulations requiring that the
methods used in, and the facilities and
controls used for, the manufacture,
preproduction design validation
(including a process to assess the
performance of a tobacco product),
packing, and storage of a tobacco
product conform to cGMP or HACCP
methodology, as prescribed in such
regulations to assure that the public
health is protected and that the tobacco
product is in compliance with chapter
IX of the FD&C Act. The requirements
in proposed part 1120, including
management system requirements;
buildings, facilities, and equipment
requirements; design and development
controls; process controls; packaging
and labeling controls; handling, storage,
and distribution requirements; and
recordkeeping and document controls,
are derived from this authority. Section
902(7) of the FD&C Act provides that a
tobacco product shall be deemed to be
adulterated if the methods used in, or
2 See Consolidated Appropriations Act, 2022,
Public Law 117–103, div. P, tit. I, subtit. A, sec.
111(b) (March 15, 2022).
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the facilities or controls used for, its
manufacture, packing, or storage are not
in conformity with applicable
requirements under section 906(e)(1) of
the FD&C Act or an applicable condition
prescribed by an order under section
906(e)(2) of the FD&C Act. As a result,
a product will be adulterated if a
manufacturer fails to comply with the
requirements prescribed in this
proposed regulation. Violations relating
to section 906(e) of the FD&C Act are
subject to regulatory action by FDA,
including seizure and injunction.
In addition, section 909 of the FD&C
Act authorizes FDA, by regulation, to
require manufacturers and importers of
tobacco products to establish and
maintain records, make reports, and
provide information to assure that such
tobacco products are not adulterated or
misbranded, and to otherwise protect
public health. Section 909 thus provides
additional legal authority for the
proposed rule’s recordkeeping,
reporting, and related requirements. In
addition, under section 701(a) of the
FD&C Act (21 U.S.C. 371(a)), FDA has
the authority to issue regulations for the
efficient enforcement of the FD&C Act.
The proposed rule will help assure that
tobacco products are not adulterated or
misbranded under other provisions of
the FD&C Act and will assist in the
efficient enforcement of those other
provisions. For example, section 902 of
the FD&C Act provides that a tobacco
product is adulterated in several
circumstances including: (1) if a tobacco
product consists in whole or in part of
any filthy, putrid, or decomposed
substance, or is otherwise contaminated
by any added poisonous or added
deleterious substance that may render
the product injurious to health; (2) it has
been prepared, packed, or held under
insanitary conditions whereby it may
have been contaminated with filth, or
whereby it may have been rendered
injurious to health; or (3) its package is
composed, in whole or in part, of any
poisonous or deleterious substance
which may render the contents
injurious to health. (Section 902(1)–(3)
of the FD&C Act.) The proposed rule
will help ensure that tobacco products
are not adulterated in these ways, and
that appropriate records, reports, and
information will be available to enforce
section 902’s adulteration provisions.
To similar effect, section 903 provides
that a tobacco product is misbranded if,
for example, its labeling is false or
misleading in any particular or if the
product does not bear labeling that is
required by an applicable tobacco
product standard established under
section 907 (section 903(a)(1) and (a)(9)
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of the FD&C Act). The proposed rule’s
labeling requirements will help prevent
tobacco products from being
misbranded in violation of section 903.
Further, section 801(a) of the FD&C
Act gives FDA authority to refuse
admission of tobacco products imported
or offered for import into the United
States in situations where it appears
such products: (1) have been
manufactured, processed, or packed
under insanitary conditions; (2) are
forbidden or restricted in sale in the
country in which they were produced or
from which they were exported; or (3)
are adulterated or misbranded. As noted
earlier, section 701(a) of the FD&C Act
(21 U.S.C. 371(a)) authorizes FDA to
issue regulations for the efficient
enforcement of the FD&C Act. The
proposed rule will assist in the efficient
enforcement of the FD&C Act’s import
requirements under section 801(a) by
requiring manufacturers of finished and
bulk tobacco products to implement
certain controls over their product
manufacturing, preproduction design
validation, packing, and storage
activities, including recordkeeping, to
prevent the import of tobacco products
that appear to be adulterated or
misbranded.
Finally, the proposed rule will assist
in the performance of FDA inspections
under section 704 (21 U.S.C. 374) and
905(g) (21 U.S.C. 387e(g)) of the FD&C
Act.
B. Rationale for the Proposed Regulation
While all tobacco products have
inherent risks to the public health, FDA
is proposing TPMP requirements to
minimize or prevent product problems,
as well as health issues not normally
associated with use of a tobacco
product. For example, these
requirements would help minimize or
prevent the manufacture and
distribution of tobacco products
contaminated with foreign substances
(e.g., nontobacco related materials
(NTRMs) such as metal, glass, nails,
pins, wood, dirt, sand, stones, rocks,
fabric, cloth, and plastics) which have
been found in finished tobacco products
as will be discussed further below.
These requirements also would help
minimize or prevent the manufacture
and distribution of nonconforming
electronic nicotine delivery systems
(ENDS) e-liquids that contain nicotine
concentration levels that vary from the
labeled amount and vary from one
ENDS product to another within the
same brand (Ref. 1, Ref. 178). As
explained elsewhere in this document,
this potential variability in nicotine
concentration, in which an e-liquid
product contains significantly higher
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levels of nicotine than what is stated on
the label, could be misleading to
consumers concerned about nicotine
delivery levels, potentially intensifying
or prolonging their addiction and
potentially exposing users to increased
toxins (Refs. 4 and 5). Tobacco products
may introduce preventable harms not
normally associated with use of tobacco
products due to inadequate design or
manufacturing controls; for example,
defective solder joints from an ENDS
cartomizer (atomizer plus replaceable
fluid-filled cartridge) may cause
respiratory distress due to metallic
particles in the aerosol (Ref. 2). This
proposed regulation would help to
assure that the public health is
protected from these, and other, types of
hazards and that tobacco products
comply with chapter IX of the FD&C
Act.
FDA is proposing a TPMP regulation
under section 906(e) of the FD&C Act
that employs a Quality Management
System (QMS) approach. QMS
approaches are well established and
have been required (e.g., 21 CFR part
820) or utilized by FDA (e.g., ‘‘FDA
Guidance for Industry—Quality Systems
Approach to Pharmaceutical CGMP
Regulations’’) in other product
categories. A QMS can protect the
public health in several ways. First, a
QMS can enable the manufacturer to
demonstrate its ability to consistently
produce products that meet applicable
statutory and regulatory requirements.
Second, a QMS can enable a
manufacturer to establish and maintain
a robust design and development
process for its product and to
adequately identify and control
nonconforming products to prevent
their distribution and related potential
harm. Finally, if nonconforming
products are discovered, a QMS can
provide the manufacturer with a
recognized framework to effectively
investigate and identify the
nonconforming products in order to
institute appropriate corrective actions
such as conducting a recall as needed.
If a firm is manufacturing a tobacco
product that is contaminated or
inconsistent with the specifications
identified in an application under
which it has received marketing
authorization, the tobacco product may
be adulterated or misbranded pursuant
to section 902 or section 903 of the
FD&C Act and subject to regulatory
action. Thus, the proposed regulation
based on a QMS approach, if finalized,
would help assure that the public health
is protected and that tobacco products
are in compliance with chapter IX of the
FD&C Act.
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1. Assuring That the Public Health Is
Protected
The proposed regulation would help
assure that the public health is
protected by, among other things,
minimizing the likelihood of the
manufacture and distribution of
nonconforming tobacco products. A
‘‘nonconforming tobacco product’’ is
proposed to be defined as any tobacco
product that: (1) does not meet a
product specification as set by the MMR
(see proposed § 1120.44(a)(1)); (2) has
packaging, labeling, or labels other than
those included in the MMR (see
proposed § 1120.44(a)(3)); or (3) is a
contaminated tobacco product
(proposed § 1120.3). Nonconforming
products occur for many different
reasons, including inadequate sanitation
practices, design issues, failures of or
problems with purchasing controls,
inadequate process controls, improper
facilities or equipment, inadequate
personnel training, inadequate
manufacturing methods and procedures,
the introduction or presence of hazards,
or improper handling or storage of the
tobacco product. A tobacco product that
does not conform to established
specifications, has incorrect packaging,
labeling, or labels, or is contaminated
could increase the product’s risk
compared to what would normally be
associated with use of the product.
Tobacco products with contaminants
that could have been prevented with the
implementation of this proposed TPMP
rule have been identified. For example,
consumer complaints of foreign metal
material, including sharp metal objects,
in a manufacturer’s smokeless tobacco
(e.g., chewing) products ultimately led
the manufacturer to issue a voluntary
recall of certain products on January 31,
2017 (Ref. 3). In other instances,
smokeless tobacco products have
contained rocks or metal shavings as
well as other NTRMs (e.g., glass, nails,
pins, wood, dirt, sand, fabric, cloth, and
plastics) in finished tobacco products.
These NTRMs can cause cuts or
lacerations to the lips and gums or
result in broken teeth. This proposed
regulation includes measures that will
help avoid such contamination, in
addition to provisions for how
manufacturers would be required to
handle complaints in similar situations,
as well as the subsequent investigation,
evaluation, and CAPA they would need
to take to address such issues.
Consumers have reported additional
substances not ordinarily contained in
tobacco products such as biological
materials (e.g., mold, mildew, hair,
fingernails) and chemical hazards (e.g.,
ammonia, cleaning agents, and
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kerosene). Caustic cleaning chemicals
may cause vomiting, nausea, allergic
reactions, dizziness, numbness, or
headaches.
Even when nonconforming tobacco
products are not contaminated with
foreign objects or substances, they may
contain higher levels of a constituent
than the consumer is expecting, which
can have negative health effects not
normally associated with the tobacco
product. For example, researchers have
reported on the variability of nicotine in
certain ENDS e-liquids and that the
labeling of these products did not
accurately reflect the actual nicotine
levels. For example, there have been
reports of wide variability in e-cigarette
manufacturing, including nicotine
concentrations in e-liquid, that were
inconsistent with the information
contained on the product label (Ref.
178). In one study, researchers found
that actual nicotine amounts differed
from label amounts by more than 20
percent in 9 out of 20 original e-cigarette
cartridges tested, and in 3 out of 15 refill
cartridges tested (Ref. 1). In a second
study, 9 of 21 samples had nicotine
levels that deviated from the labeled
value by more than 10%, with
inconsistencies ranging from ¥21
percent to +22.1 percent (Ref. 4).
Nicotine delivery varies not only across
brands, but also within brands (Refs.
178–180). A finished ENDS that
contains a nicotine concentration higher
than the established specification can be
more addictive. Similarly, a cigarette
that does not conform to its pH
specification can affect the amount of
nicotine that is delivered to the user and
its rate of absorption that can increase
the tobacco product’s toxicity and
addictiveness (Ref. 6).
Nonconforming products may also
occur because of design issues, which
can cause the tobacco product to be
more harmful. For example, an ENDS
product, as designed, may have a design
feature that contributes to an increased
risk of fire and/or explosion. The ENDS
product, during use or foreseeable
misuse, can expose consumers to
increased harm if the product catches
fire or explodes resulting in serious
burns that would not be expected from
use of the product (e.g., Ref. 7).
Given the dangers associated with
contaminated and otherwise
nonconforming tobacco products, FDA
is proposing this regulation to help
assure that the public health is
protected by requiring that finished and
bulk tobacco product manufacturers
establish and maintain certain controls
to prevent the manufacture and
distribution of nonconforming products
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that may have an adverse effect on
public health.
2. Ensuring Compliance With Chapter
IX of the FD&C Act
The proposed regulation would help
assure that tobacco products are in
compliance with the requirements of
chapter IX of the FD&C Act pursuant to
section 906(e) of the FD&C Act. In
particular, by requiring controls over the
manufacturing process, the proposed
regulation would help assure that
tobacco products are manufactured in
accordance with the specifications
provided in their applications
authorized by FDA. Specifications
generally are included in four types of
applications:
• Substantial equivalence (SE)
report—To request marketing
authorization for a new tobacco product,
manufacturers may submit a report
pursuant to section 905(j) of the FD&C
Act (21 U.S.C. 387e) to demonstrate that
the new tobacco product has the same
characteristics as a predicate tobacco
product, or has different characteristics
than the predicate tobacco product but
the information submitted demonstrates
that it is not appropriate to regulate the
product under section 910 because the
product does not raise different
questions of public health.
• Exemption from SE—To request
marketing authorization for a new
tobacco product that is modified by
adding or deleting a tobacco additive, or
increasing or decreasing the quantity of
an existing tobacco additive,
manufacturers may request an
exemption from demonstrating SE
under certain circumstances (see 21 CFR
1107.1 and section 905(j) of the FD&C
Act).
• Premarket tobacco product
application (PMTA)—To request
marketing authorization for a new
tobacco product, manufacturers may
submit a PMTA, which must include,
among other things, a full statement of
the components, ingredients, additives,
and properties of the product as well as
a full description of the methods used
in, and the facilities and controls used
for, the manufacture, processing, and
when relevant, packing and installation
of the product. This pathway requires
the applicant to demonstrate that
marketing the new tobacco product is
appropriate for the protection of public
health pursuant to section 910 of the
FD&C Act.
• Modified risk tobacco product
application (MRTPA)—To request that a
product be sold or distributed for use to
reduce harm or the risk of tobaccorelated diseases associated with
commercially marketed tobacco
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products, manufacturers may submit an
MRTPA, which must include, among
other things, a description of the
product and the formulation of the
product. Applicants must demonstrate
that, among other things, the product
will or is expected to benefit the health
of the population as a whole.
If a firm is manufacturing a tobacco
product that is inconsistent with the
specifications identified in the
application under which it has received
marketing authorization, the tobacco
product may be adulterated or
misbranded pursuant to section 902 or
section 903 of the FD&C Act and subject
to regulatory action. Such a product
could have negative effects on public
health. For example, a cigarette that
does not meet its specifications for
ventilation such that ventilation is
reduced can pose public health risk
through the resulting higher delivery of
harmful and potentially harmful
constituents (HPHCs) including nicotine
(Refs. 8–9, 106, 173, and 183). FDA
believes that the proposed TPMP rule (if
finalized) would help ensure that
tobacco products conform to the
specifications in their authorized
marketing applications and do not
provide a more addictive or toxic
product to consumers.
Pursuant to section 910(a)(1) of the
FD&C Act, tobacco products that were
commercially marketed (other than
exclusively in test markets) in the
United States as of February 15, 2007
(‘‘pre-existing products’’), are not
considered ‘‘new tobacco products’’ and
thus are not subject to the premarket
requirements of the FD&C Act. These
products are subject to other provisions
of the FD&C Act, including proposed
TPMP requirements. The proposed rule
would help manufacturers ensure that
pre-existing tobacco products are
manufactured to their original
specifications, and thus do not undergo
any modification that would render
them ‘‘new’’ and in violation of the
requirements of chapter IX of the FD&C
Act because they lack proper marketing
authorization. It would also help FDA
identify and determine if any changes to
established specifications or
manufacturing methods and procedures
result in a modification that would
render the tobacco product ‘‘new.’’
Manufacturers must also ensure that
their tobacco products are in
compliance with tobacco product
standards under section 907 of the
FD&C Act. Tobacco product standards
may reduce the death and disease
caused by tobacco use, encourage
cessation, decrease initiation, or reduce
the harms not normally associated with
tobacco use, such as nicotine poisoning.
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The proposed requirements would help
a finished or bulk tobacco product
manufacturer to ensure that, and FDA to
review whether, the tobacco products
conform to applicable tobacco product
standards.
In addition to helping assure that
tobacco products are manufactured in
accordance with the specifications
provided in their marketing applications
authorized by FDA and that products
are manufactured in accordance with
applicable product standards, the
proposed TPMP rule would help
tobacco product manufacturers assure
compliance with other requirements in
chapter IX of the FD&C Act. For
example, tobacco product
manufacturers must submit a listing of
ingredients, additives, and harmful and
potentially harmful constituents to FDA
under section 904 and applicable
regulations under section 915 of the
FD&C Act. The proposed TPMP
recordkeeping requirements, including
the MMR and production record
requirements, could help FDA verify
that the ingredients of these products
are consistent with the listing of
ingredients reported to FDA under
section 904(a)(1) of the FD&C Act.
Similarly, under section 905(i) of the
FD&C Act, copies of all labeling, and
section 910(b)(1)(F) of the FD&C Act,
specimens of labeling, must be
submitted by tobacco product
manufacturers to FDA. This helps the
Agency determine if a manufacturer has
included unauthorized modified risk
claims on product labels or labeling or
if product labeling is false or misleading
or otherwise renders the product
misbranded under section 903 of the
FD&C Act. The recordkeeping
requirements in the proposed regulation
related to packaging and labeling would
help the Agency make similar
assessments, as well as identify
variations between the submitted
labeling and actual packaging and
labeling.
Finally, the proposed contamination
and risk management controls would
help prevent products from becoming
contaminated. Finished or bulk tobacco
products that contain substances such
as physical, chemical, and/or biological
hazards may be adulterated under
sections 902(1) to (3) of the FD&C Act.
The proposed requirements for facilities
and controls covering the manufacture,
packing, and storage of tobacco products
would help minimize the occurrence of
these kinds of hazards and would
therefore help ensure that products are
in compliance with the requirements of
chapter IX of the FD&C Act.
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C. Development of the Proposed
Regulation
FDA’s development of this proposed
regulation reflects its experience in
regulating tobacco products, including
the inspections and facility visits of
tobacco manufacturing facilities it has
conducted, recommendations for good
manufacturing practice requirements for
ENDS submitted by tobacco product
manufacturers, and public comments
filed in response to these
recommendations (Docket No. FDA–
2013–N–0227). FDA is also drawing on
its experience with cGMP and HACCP
regulations for other regulated products,
such as foods, medical devices, drugs,
and dietary supplements.
FDA’s experience with biennial
inspections of tobacco products has
informed this proposal. Pursuant to
section 905(g) of the FD&C Act, FDA has
conducted hundreds of inspections of
establishments engaged in the
manufacture of regulated tobacco
products, including cigarettes, cigarette
tobacco, RYO tobacco, and smokeless
tobacco since October 1, 2011. FDA
believes that this experience is also
relevant to establishments that
manufacture deemed products, which
engage in many similar activities and
processes. Beginning in 2017, the
Agency also began inspecting
manufacturing establishments of
deemed tobacco products, including
ENDS products.
In August 2012, FDA issued a notice
in the Federal Register announcing an
invitation to participate in its Tobacco
Product Manufacturing Facility Visits
program (77 FR 48992, August 15,
2012). The purpose of the program was
to provide an opportunity for tobacco
product manufacturing facilities,
including facilities related to laboratory
testing, to invite FDA staff to visit these
facilities and observe their
manufacturing operations. As part of
this program, FDA staff visited tobacco
product manufacturers, including small
tobacco product manufacturers, of
cigarettes, smokeless tobacco products,
and cigarette papers, as well as facilities
that conduct laboratory testing services
for the tobacco industry. In response to
a similar notice issued in 2016 (81 FR
39053, June 15, 2016), FDA staff also
visited manufacturing facilities of
domestic and foreign manufacturers,
including small tobacco product
manufacturers, of deemed tobacco
products including cigars, ENDS, and eliquids. FDA’s experiences during these
visits have helped to inform this
proposal.
In addition, on January 10, 2012, 13
tobacco companies and a trade
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association of tobacco product
manufacturers submitted to FDA their
recommendations for regulations on
cGMP. This group of industry
stakeholders included manufacturers of
a variety of tobacco products including
cigarettes, smokeless tobacco, and snus.
On May 2, 2012, representatives of the
tobacco companies met with the Agency
to present an overview of the
recommendations and their approach to
developing them. FDA established a
public docket requesting public
comment on these industry
recommendations (78 FR 16824, March
19, 2013). These industry GMP
recommendations included proposed
requirements for an extensive range of
manufacturing practices including:
qualification of personnel; complaints
and recordkeeping; procedures for
nonconforming product; contamination
prevention; buildings, facilities, and
equipment; MMR; acceptance activities;
supplier evaluation; manufacturing
records; packaging and labeling;
handling and storage; and general
recordkeeping and document control
procedures. We received comments on
the industry recommendations from a
variety of stakeholders including
manufacturers of cigarettes, cigars,
smokeless tobacco, and snus, as well as
from public health advocates.
Further, on June 7, 2017, a group of
13 tobacco companies, a trade coalition
representing small tobacco product
manufacturers, and a standards
organization representing vaping
manufacturers and retailers submitted
updated supplemental industry
recommendations in order to provide
additional cGMP recommendations for
ENDS products. The supplemental
industry GMP recommendations were
generally similar to industry
manufacturing practices that the Agency
has observed through its biennial
inspections. Among the cGMP
requirements that industry
recommended for ENDS products were
specific ENDS design process and
procedures, process qualification
requirements to ensure that products
consistently meet specifications,
procedures to validate and approve test
methods, and requirements for stability
testing, reserve samples, and sampling
plans.
FDA established a public docket
requesting comment on these updated
industry recommendations for good
manufacturing practice requirements for
ENDS (82 FR 55613, November 22,
2017). FDA received additional
comments from manufacturers of a
variety of tobacco products, public
health advocates, and individuals
sharing their experiences with ENDS. In
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developing this regulation, FDA
reviewed and considered the
recommendations from both industry
proposals, as well as the comments
submitted to the public docket.
FDA is proposing many requirements
similar to those included in the industry
GMP recommendations, particularly in
the areas of personnel; contamination
prevention; requirements for buildings,
facilities, and equipment; development
of an MMR; purchasing controls;
process controls; production records;
procedures for nonconforming tobacco
product; complaints; packaging and
labeling; distribution; and document
control procedures.
However, FDA’s proposal deviates
from the industry GMP
recommendations in several ways. First,
the proposed TPMP regulation generally
includes more robust provisions for
procedures and records than provisions
in the industry GMP recommendations.
For example, the industry
recommendations do not propose
requirements for design and
development activities generally,
returned tobacco product, and warning
plans, as discussed throughout this
preamble. Such provisions are critical
for the efficient enforcement of the
FD&C Act.
Second, FDA’s proposal includes
additional provisions that are necessary
to assure that the public health is
protected and that manufacturers’
tobacco products are in compliance
with chapter IX of the FD&C Act. As
noted, the industry GMP
recommendations do not propose
requirements for returned tobacco
product and warning plans (see sections
IV.E and IV.F.3 for a discussion of these
FDA proposals and why FDA believes
they will help assure the protection of
the public health). In addition, to ensure
that tobacco product manufacturers can
demonstrate that their tobacco products
consistently conform to established
specifications, an important public
health objective, the proposed rule
includes additional requirements for
environmental controls, process
validation, laboratory controls, and
sampling. Moreover, this document
includes proposed requirements for
design and development activities, as
well as complaint, CAPA, and
nonconforming product investigations.
To address risks not normally associated
with use of tobacco products, FDA is
also proposing manufacturing code and
distribution record requirements to
facilitate the traceability of
nonconforming products and enable
tobacco product manufacturers and FDA
to take appropriate corrective actions to
protect the public health.
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FDA also has chosen not to propose
certain requirements in the industry
cGMP recommendations which, in some
cases, would have been more
burdensome than FDA’s proposed
requirements. For example, FDA
considered industry recommendations
stating that TPMP requirements should
be modified for ENDS given that they
are different from other tobacco
products. FDA’s proposed rule, instead,
utilizes an ‘‘umbrella’’ approach with
flexible requirements, similar to other
cGMP regulations, that would apply to
the wide variety of tobacco products
offered for sale or distribution. For
example, the scope of covered tobacco
products in the 2017 supplemental
industry cGMP recommendations covers
manufacturers and suppliers of ENDS
components and parts and included an
additional requirement for stability tests
to determine appropriate storage
conditions and expiration dates for
finished ENDS products. However, FDA
believes that such requirements are
unnecessary and that the FDA proposal
to cover bulk tobacco product
manufacturers and the proposed
requirements for design and
development controls, process controls,
and handling and storage requirements
are sufficient to address the design,
manufacture, and storage of ENDS
products.
Further, the industry GMP
recommendations include a requirement
for a HACCP analysis for ENDS and eliquids. While the Agency considered
requiring HACCP plans in this proposal,
as discussed in section IV.D.1, FDA
determined that use of a risk
management process would be more
flexible for manufacturers while still
assuring that the public health was
protected.
FDA also did not include the
industry’s proposed GMP
recommendation to require reserve
samples of the e-liquid-containing
component/product from each lot or
batch of finished ENDS products,
similar to the reserve samples that are
required for medical products. While
reserve samples could be useful for
determining a root cause for any
nonconforming products or addressing
any customer complaints, we believe
that the proposed documentation and
recordkeeping requirements are
sufficient to address any investigation
required under the proposed rule. For
example, for a released product found to
be nonconforming because of its
nicotine concentration, under the
proposed rule, the manufacturer and/or
FDA could review the MMR and the
purchasing, acceptance activities, and
production records to determine the
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nicotine concentration of the released
product as well as who conducted the
testing and signed off on the release of
the product. FDA’s request for
comments includes comments both on
industry GMP recommendations that
FDA is proposing in these requirements,
and industry GMP recommendations
that FDA is not proposing.
In addition to the industry GMP
recommendation, FDA considered its
existing cGMP regulations for other
regulated products and evaluated them
for their suitability and applicability to
tobacco products. Specifically, FDA
considered the medical device quality
system regulation (QSR) (part 820), and
the food, dietary supplement, and drug
cGMP regulations (21 CFR parts 110,
111, 210, and 211, respectively). In
addition, FDA examined its regulations
on HACCP systems, such as preventive
controls for human foods, juice HACCP
regulations, and fish and fishery
products HACCP regulations (21 CFR
parts 117, 120, and 123, respectively).
FDA also considered voluntary
industry cGMP and quality system
standards in developing this proposal.
For example, FDA evaluated the
American E-Liquid Manufacturing
Standards Association’s voluntary ELiquid Manufacturing Standards (Ref.
10). The Agency also considered the
International Organization for
Standardization (ISO) ISO 9001:2015—
Quality management systems—
Requirements (Ref. 11); ISO 31000:
2018—Risk Management—Principles
and Guidelines (Ref. 12).
FDA considered the quality systems
and QMS requirements in FDA’s
medical device QSR and pharmaceutical
cGMP for the 21st century (Ref. 13) in
designing the proposed rule. The
Agency believes certain aspects of those
regulations are informative but not
wholly applicable to tobacco products
because of certain key differences
between tobacco products and medical
products regulated by FDA. For
example, marketing applications for
medical products are evaluated to
determine whether they are ‘‘safe and
effective.’’ Unlike medical products,
tobacco products cannot be ‘‘safe and
effective’’ even if used as intended and,
therefore, the FD&C Act requires that
marketing applications for tobacco
products be evaluated under different
standards (see, e.g., the ‘‘appropriate for
the protection of the public health’’
standard under section 910 of the FD&C
Act). FDA has taken these differences
into account in developing the proposed
rule. For example, while the Agency has
included requirements for CAPA, it has
decided not to propose continuous
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process improvement requirements as
part of this rule.
The Agency’s proposed rule utilizes
an ‘‘umbrella’’ approach to the
regulation of all types of finished and
bulk tobacco products, which is similar
to the approach taken by the other
cGMPs and voluntary standards
considered in the development of this
proposal. Because this regulation would
apply to many different types of tobacco
products, the proposal does not
prescribe in detail how a manufacturer
must produce a specific tobacco
product. Rather, the proposed regulation
provides the framework that all
manufacturers would follow by
requiring that manufacturers establish
and maintain procedures and fill in the
details that are appropriate to a given
tobacco product.
V. Description of the Proposed
Regulation
A. General Provisions
1. Scope
The Tobacco Control Act gave FDA
immediate authority over cigarettes,
cigarette tobacco, RYO tobacco, and
smokeless tobacco. In addition, the
Tobacco Control Act gave FDA the
authority to promulgate regulations
deeming other tobacco products subject
to its authorities in chapter IX of the
FD&C Act. In the Federal Register of
May 10, 2016, FDA issued the Deeming
Rule deeming all other products
meeting the statutory definition of
tobacco product to be subject to FDA’s
regulatory authority under chapter IX of
the FD&C Act, except accessories of
deemed products. 81 FR 28974. That
rule became effective on August 8, 2016.
As discussed in proposed § 1120.1(a),
FDA is proposing TPMP requirements
that would apply to manufacturers of all
finished and bulk tobacco products that
are subject to chapter IX of the FD&C
Act (e.g., cigarettes, cigarette tobacco,
RYO tobacco, smokeless tobacco, ENDS,
e-liquids, pipe tobacco, cigars, hookah
tobacco, nicotine gels, and dissolvable
tobacco products) but not their related
accessories.
FDA proposes to define a ’’finished
tobacco product’’ as a tobacco product,
including any component or part, sealed
in final packaging (e.g., a pack of
cigarettes, a can of moist snuff). For the
purposes of the ‘‘finished tobacco
product’’ definition, a ‘‘package’’ is a
pack, box, carton, or container of any
kind or, if no other container, any
wrapping, including cellophane, in
which a finished tobacco product is
offered for sale, sold, or otherwise
distributed to consumers. As discussed
in more detail below, the proposed
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definition of finished tobacco product
also includes components or parts of
tobacco products sealed in final
packaging (e.g., rolling papers, filters,
filter tubes, or e-liquids sold separately
to consumers or as part of kits). FDA
intends for this TPMP rule to cover
manufacturers of finished tobacco
products to help assure that the public
health is protected and that those
products are in compliance with chapter
IX of the FD&C Act.
FDA proposes to define a ‘‘bulk
tobacco product’’ as any tobacco
product that is not sealed in final
packaging but is otherwise suitable for
consumer use as a tobacco product (e.g.,
bulk cigarettes, bulk RYO tobacco, bulk
pipe tobacco). As discussed in more
detail below, the proposed definition of
bulk tobacco product also includes
components or parts of tobacco products
that are not sealed in final packaging but
are otherwise suitable for consumer use
as tobacco products (e.g., bulk filters,
bulk e-liquids). Products that are
suitable for consumer use as tobacco
products are those products that do not
require further processing by a tobacco
product manufacturer, such as mixing,
cutting, curing, blending, or adding
components or parts, ingredients,
additives and materials, before they can
be used by a consumer. For example, an
e-liquid not sealed in final packaging is
suitable for consumer use as a tobacco
product because it requires no
additional processing by a tobacco
product manufacturer before it can be
used by a consumer in an ENDS device;
it requires only final packaging and
labeling to be a finished tobacco
product. A product can be suitable for
consumer use as a tobacco product even
if it could undergo additional
processing by a manufacturer, such as
blending, as long as it does not require
further processing by a manufacturer
before use by a consumer. For example,
coconut and pineapple e-liquids not
sealed in final packaging would be
considered bulk tobacco products
because they are suitable for consumer
use as tobacco products, even if they
might later be blended together by a
manufacturer to make pin˜a colada eliquid.
FDA is including bulk manufacturers
within the scope of this proposed rule
in order to cover critical regulatory gaps
that would occur if the rule were to only
cover manufacturers of finished tobacco
products. Bulk manufacturers provide
bulk tobacco products, such as bulk
cigarettes, bulk RYO or pipe tobacco,
and bulk e-liquids, to finished tobacco
product manufacturers who merely
package and/or label the products for
consumer use. Bulk tobacco products
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are suitable for consumer use as tobacco
products with no additional processing
by a tobacco product manufacturer and,
therefore, should be regulated in the
same manner as finished tobacco
products. If the scope of the rule were
limited to finished tobacco product
manufacturers, then entities that
perform key manufacturing steps other
than final packaging and labeling for
consumer use, such as design and
development, blending, mixing, cutting,
processing, assembling, and
compounding, might not be subject to
any TPMP requirements. Inadequate
controls in earlier stages of
manufacturing could result in
contaminated or otherwise
nonconforming bulk tobacco products
that would not be detected by a finished
tobacco product manufacturer during
packaging and labeling operations. In
addition, a finished tobacco product
manufacturer that packages or labels a
bulk tobacco product may not be able to
conduct adequate investigations of
product complaints and implementing
CAPA for issues related to product
design or production processes.
As noted above, the proposed
definitions of finished and bulk tobacco
products would include finished and
bulk components or parts of tobacco
products. FDA proposes to define
‘‘component or part’’ for purposes of
proposed part 1120 consistent with the
definition of ‘‘component or part’’ in the
Deeming Rule, codified at 21 CFR
1143.1. Accordingly, a component or
part would mean any software or
assembly of materials intended or
reasonably expected: (1) to alter or affect
the tobacco product’s performance,
composition, constituents, or
characteristics, or (2) to be used with or
for the human consumption of a tobacco
product; but would exclude anything
that is an accessory of a tobacco
product. The requirements of proposed
part 1120 would apply to manufacturers
of finished and bulk components or
parts of tobacco products. This would
include manufacturers of finished or
bulk RYO tobacco, papers, and filters,
ENDS e-liquids, atomizers, batteries
(with or without variable voltage), and
cartomizers (atomizer plus replaceable
fluid-filled cartridge).
In determining whether software or an
assembly of materials might be
‘‘intended or reasonably expected’’ to
alter or affect a tobacco product’s
performance, composition, constituents,
or characteristics, or to be used with or
for the human consumption of a tobacco
product (and, therefore, whether the
software or assembly of materials is a
‘‘component or part’’), the
manufacturer’s subjective claims of
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intent are not controlling. Rather, FDA
considers all relevant evidence,
including direct and circumstantial
objective evidence, which encompasses
a variety of factors, such as
circumstances surrounding the
distribution of the product or the
context in which it is sold, sales data,
and how the product is used by
consumers.
The requirements of proposed part
1120 would also apply to manufacturers
of finished or bulk products for general
consumer use (i.e., products not
specifically designed for use with
tobacco products) that meet the
definition of finished or bulk tobacco
products (including finished or bulk
components or parts). For example, the
requirements of proposed part 1120
would apply to manufacturers of
finished or bulk batteries who intend
them to be used in an ENDS device, for
example by labeling or co-packaging the
batteries with an ENDS device.
Similarly, the rule would apply to
manufacturers of finished or bulk food
grade flavors who intend the flavors to
be used with e-liquids. Likewise, the
rule would apply to the manufacturer of
a screen sold at a hardware store for a
variety of general uses if that
manufacturer labels the screen for use
with a tobacco product, such as an
ENDS, or co-packages the screen with a
tobacco product.
The proposed rule would not apply to
manufacturers of accessories of finished
or bulk tobacco products. FDA proposes
to define an ‘‘accessory’’ as any product
that is intended or reasonably expected
to be used with or for the human
consumption of a tobacco product; does
not contain tobacco and is not made or
derived from tobacco; and meets either
of the following: (1) is not intended or
reasonably expected to affect or alter the
performance, composition, constituents,
or characteristics of a tobacco product or
(2) is intended or reasonably expected to
affect or maintain the performance,
composition, constituents, or
characteristics of a tobacco product but
(i) solely controls moisture and/or
temperature of a stored tobacco product;
or (ii) solely provides an external heat
source to initiate but not maintain
combustion of a tobacco product. This
proposed definition is the same as the
definition of ‘‘accessory’’ under 21 CFR
1100.3 and under 21 CFR 1143.1.
Examples of accessories of finished and
bulk tobacco products include ashtrays,
spittoons, hookah tongs, cigar clips and
stands, and pipe pouches, because they
do not contain tobacco, are not derived
from tobacco, and do not affect or alter
the performance, composition,
constituents, or characteristics of a
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tobacco product. Examples of
accessories also include humidors or
refrigerators that solely control the
moisture and/or temperature of a stored
product and conventional matches and
lighters that solely provide an external
heat source to initiate but not maintain
combustion of a tobacco product. An
electric heater or charcoal used for
prolonged heating of waterpipe tobacco
is not an accessory because it is
maintaining the combustion of the
tobacco. Accessories of deemed
products are not currently subject to
chapter IX of the FD&C Act. At this
time, FDA believes that the proposed
requirements of this rule assure that the
public health is protected and that
tobacco products are in compliance
with chapter IX of the FD&C Act
without applying the requirements to
manufacturers of accessories of
cigarettes, cigarette tobacco, RYO
tobacco, smokeless tobacco, and deemed
tobacco products.
2. Umbrella Approach
This proposed rule utilizes an
‘‘umbrella’’ approach to the regulation
of all types of finished and bulk tobacco
products, which is similar to the
approach taken by the other cGMPs and
voluntary standards considered in the
development of this proposal. Thus, the
proposed regulation provides the
framework that requires all finished and
bulk tobacco product manufacturers
subject to the rule (including
specification developers, contract
manufacturers, and repackagers/
relabelers) to establish and maintain
procedures that are unique to the
manufacturer’s facilities and activities,
and appropriate for a given tobacco
product. The proposed requirements are
written in general terms to allow
manufacturers to establish procedures
appropriate for their specific products
and operations. The extent of the
procedures necessary to meet the
regulation requirements may vary with
the size and complexity of the design
and manufacturing operations. Tobacco
product manufacturers who have a
complex manufacturing process would
likely need to establish more detailed
procedures to comply with the rule,
while tobacco product manufacturers
who have a less complex manufacturing
process may need less extensive
procedures.
3. Specification Developers
As discussed in proposed § 1120.1(a),
manufacturers of finished and bulk
tobacco products include specification
developers, contract manufacturers, and
repackagers and relabelers. If a
specification developer designs and
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establishes tobacco product
specifications of a finished or bulk
tobacco product and provides the
specifications to a contract
manufacturer to physically manufacture
the product, both the specification
developer and the contract
manufacturer would be engaged in the
manufacture and/or preproduction
design validation of finished or bulk
tobacco products for purposes of this
rule and would be required to comply
with this proposed rule. This approach
is similar to other cGMP and HACCP
regulations that have been applied to
other FDA-regulated products, such as
part 820, QSR for medical devices, and
part 211, cGMP for finished
pharmaceuticals.
A specification developer is a person
who controls the design and
development of a tobacco product and/
or initiates or creates the specifications
for the product. Such activities are
important steps in the manufacture and
preproduction design validation of a
tobacco product. A specification
developer is, in concept, like an
architect who creates a ‘‘blueprint’’ of a
tobacco product. A specification
developer may be the same party that
physically manufactures the tobacco
product or a separate entity that only
provides specification development
services to another manufacturer, who
then physically manufactures the
tobacco product. FDA is aware that
some tobacco product manufacturers
have established an organizational
structure that places the specification
development functions in an entity
separate from the entity in charge of
physically manufacturing the finished
or bulk tobacco product; these entities
develop and usually control changes to
the specifications of the tobacco
product. Such entities are specification
developers under the proposed rule.
A tobacco product manufacturer may
utilize a specification developer to
initiate or create the specifications of a
finished or bulk tobacco product when
the manufacturer lacks knowledge or
expertise in product design and
development. Specifically, a
manufacturer may want to produce a
tobacco product with certain features
but lack the knowledge needed to
design such a product and translate the
desired features into particular product
specifications. For example, a cigarette
manufacturer who wants to manufacture
a cigarette with certain constituent
yields and consumer sensory qualities
may use a specification developer to
create appropriate specifications for the
product, such as the specific tobacco
blend, paper type and grade, filter
ventilation, additives, and other
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features. A tobacco product
manufacturer who intends to
manufacture a dissolvable lozenge, orb,
or strip smokeless tobacco product may
similarly involve a specification
developer to create appropriate product
specifications such as tobacco mixtures,
pH, additives, colorants, size and shape,
and packaging materials. A tobacco
product manufacturer who wants to
commercially market an e-cigarette with
certain performance features such as
particular power levels, aerosol particle
size, pressure drop, airflow, and puff
count may similarly use a specification
developer who can design a product
with such features and translate them
into appropriate specifications,
including cartridge, atomizer, heating
element, battery, and circuit board/
software specifications.
FDA proposes to regulate
specification developers under this rule
because product design and the
development of product specifications
are integral parts of the manufacturing
and preproduction design validation
process. Product design and
specification development are important
because these can affect the level of risk
or harm (e.g., toxicity, addictiveness) a
tobacco product consumer may be
exposed to when using tobacco
products, and, in the absence of proper
controls, can also result in harm not
normally associated with the use of a
tobacco product.
FDA has authority to include
requirements about product design in its
TPMP regulation. Specifically, section
906(e) of the FD&C Act provides, in
part, that FDA shall prescribe
regulations requiring that the methods
used in and the facilities and controls
used for tobacco-product manufacture
and preproduction design validation
(including a process to assess the
performance of a tobacco product)
conform to current good manufacturing
practice, or HACCP methodology.
Requiring specification developers to
comply with TPMP provisions is
consistent with that authority.
FDA believes that it is necessary to
apply the proposed TPMP regulation to
specification developers because of their
key role in the manufacture and
preproduction design validation of
finished and bulk tobacco products and
because, under certain circumstances, a
specification developer may be the most
appropriate party or even the only
capable party, to adequately perform
certain activities required under the
proposed regulation. Design and
development frequently involve
knowledge of trade secrets and/or other
confidential commercial information,
and a specification developer may not
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share such information with the entity
that physically manufactures the
finished or bulk tobacco product.
Such activities include, for example,
conducting adequate investigations of
product complaints and implementing
CAPA for issues related to product
design. For example, if complaints are
received that users are experiencing
respiratory distress from the aerosol of
an ENDS product, only a specification
developer may be able to conduct an
adequate investigation to determine the
cause of problems and implement the
necessary actions to correct and prevent
the problems. The finished or bulk
ENDS manufacturer who physically
manufactures the product may be able
to rule out a manufacturing problem
(e.g., defectively manufactured solder
joints), but it may not be able to
determine the cause of the problem if
the issue relates to design (e.g., metallic
particles that result from improper
material selection for the cartomizer
wires). In that case, only the
specification developer may have the
unique knowledge regarding the
product’s design and history of
specification development necessary to
determine the cause of the problem and
how to address it.
Similarly, if complaints are received
that the software of an ENDS product
that controls the heat and temperature
functions is being altered or hacked by
users and causing malfunctions that
result in overheating, fires, or
explosions, the specification
developer—not the manufacturer who
physically manufactures the product—
would have the expertise to conduct a
thorough investigation and initiate a
CAPA to redesign the software to
prevent this user misuse.
Specification developers are also the
only party capable of adequately
performing certain activities included in
the proposed product development
control requirements, such as
identifying known or reasonably
foreseeable risks associated with the
design of the tobacco product and/or
package as well as design verification
and validation activities. With product
design and development knowledge, the
specification developer would be in the
best position to identify and take
appropriate measures to treat risks
associated with the design of the
tobacco product and package that are
not normally associated with the use of
the tobacco product and package, or that
it determines constitute an unacceptable
level of risk. For example, a
specification developer of a dissolvable
tobacco product (e.g., a tobacco lozenge)
would have the knowledge to address
possible misuse of the product by a
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child that could cause choking or
inadvertent exposure and to take
appropriate measures to redesign the
size and shape of the tobacco product or
redesign the packaging. As another
example, a specification developer of a
heat-not-burn tobacco product would
have the knowledge to assess whether
the product could reach temperatures
that could cause burns and to take
appropriate measures to reduce this
risk.
Accordingly, FDA believes that
requiring specification developers to
comply with the proposed TPMP
requirements is essential to ensure that
the proposed TPMP regulation operates
as intended.
4. Foreign Manufacturers
Further, FDA is proposing that foreign
manufacturers of finished or bulk
tobacco products that are imported or
offered for import into the United States
be covered under this TPMP rule. In
accordance with section 906(e) of the
FD&C Act, FDA believes that covering
foreign manufacturers is necessary to
assure the protection of the public
health. The risks associated with the
tobacco product, production process,
packaging, and storage are the same for
all tobacco products covered by this
proposed rule, regardless of where they
are manufactured, and all can be
addressed by the same types of controls.
For example, the proposed design and
development controls (proposed subpart
D) would address these risks, including
risks associated with the design of
ENDS products that are primarily
designed and manufactured in China
and for which there have been
numerous reports of battery fires and
explosions (e.g., Ref. 7).
In addition, having the proposed rule
apply to foreign manufacturers of
finished or bulk tobacco products would
be necessary to ensure that imported
tobacco products comply with chapter
IX of the FD&C Act. For example, the
proposed controls (e.g., design and
development controls, MMR,
acceptance activities, and production
record requirements) would help to
ensure that imported tobacco products
meet all applicable tobacco product
standards, and thus avoid being
adulterated or misbranded. A tobacco
product which is subject to a tobacco
product standard is adulterated under
section 902(5) of the FD&C Act unless
the product is in all respects in
conformity with the standard. Similarly,
a tobacco product subject to a tobacco
product standard is misbranded under
section 903(a)(9) of the FD&C Act unless
it bears such labeling as may be
prescribed in the standard.
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5. Vape Shops Engaged in the
Manufacture of Tobacco Products
Vape shops are establishments that
generally, among other things, sell a
variety of products including ENDS,
replacement pieces, hardware, custom
mixed e-liquids, and other related
accessories. Sales of such products,
standing alone, would not constitute
finished or bulk tobacco product
manufacturing. However, some vape
shops are also tobacco product
manufacturers under the Deeming Rule,
81 FR at 29044, because they also (for
example) mix or prepare e-liquids or
create or modify aerosolizing
apparatuses for direct sale to consumers
for use in ENDS. Under the proposed
regulation, vape shops engaged in these
additional activities would be
manufacturers of finished or bulk
tobacco products. When such vape
shops are engaged in the manufacture,
preproduction design validation,
packing, and storage of finished or bulk
tobacco products within the meaning of
the proposed rule, they would be
subject to the requirements in this
proposed TPMP rule. Requiring such
manufacturers to comply with TPMP
requirements, as proposed, is important
for protecting the public health because
products manufactured at the retail
level pose many of the same public
health risks as those manufactured
upstream, and possibly additional risks
related to the lack of standard
manufacturing practices and controls. A
vape shop that does not engage in the
activities described above would not be
a finished or bulk tobacco product
manufacturer subject to the
requirements of this proposed part 1120.
In addition, as set out immediately
below, proposed § 1120.1(b) would
require a finished and bulk tobacco
product manufacturer to comply only
with requirements applicable to its
finished and bulk tobacco product
manufacturing operations. Therefore,
smaller tobacco product manufacturers
(such as vape shops that engage in some
but not all of the activities described
above) would be able to tailor their
procedures to suit their smaller
operations while still complying with
the proposed TPMP requirements.
6. Compliance With Requirements
Applicable to Operations
Proposed § 1120.1(b) clarifies that if a
tobacco product manufacturer engages
in some operations subject to the
requirements of proposed part 1120, but
not others, the manufacturer need only
comply with those requirements
applicable to the operations in which it
is engaged. This is the same approach
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used in the drug cGMP regulation at
§ 210.2(b) and the device QSR at
§ 820.1(a)(1).
For example, a manufacturer of
finished e-liquids would not need to
comply with the warning plan
requirements in proposed § 1120.98
because e-liquids are only required to
bear a single warning. Similarly, a
finished cigarette manufacturer who
does not engage in repackaging or
relabeling operations would not need to
comply with the repackaging and
relabeling requirements in proposed
§ 1120.94. Likewise, a specification
developer who only designs/creates the
MMR for another manufacturer’s
tobacco product and does not engage in
any physical manufacturing would not
be subject to, for example, the proposed
requirements in subparts C (Buildings,
Facilities, and Equipment), E
(Production Processes and Controls),
and G (Handling, Storage, and
Distribution). If manufacturers believe a
requirement is not appropriate or
necessary to ensure that the public
health is protected and that the tobacco
product will be in compliance with this
chapter, they may petition for an
exemption or variance from all or part
of the regulation pursuant to proposed
§ 1120.142.
Proposed § 1120.1(c) clarifies the term
‘‘where appropriate,’’ which appears
several times in proposed part 1120. As
discussed in proposed § 1120.1(c), when
a requirement is qualified with ‘‘where
appropriate,’’ it is deemed to be
appropriate unless the tobacco product
manufacturer documents in writing (on
paper or electronically) an adequate
justification prior to abstaining from
implementing the requirement. An
adequate justification would address
why abstaining from the requirement
would not result in a nonconforming
tobacco product or in the manufacturer
not being able to carry out necessary
corrective actions. In this circumstance,
the manufacturer need not petition for
or receive an exemption or variance
under § 1120.140. Proposed § 1120.1(d)
notes that requirements in proposed
part 1120 are intended to protect the
public health and assure that tobacco
products are in compliance with the
relevant provisions of the FD&C Act and
explains that the failure to comply with
any applicable provision in proposed
part 1120 would render the tobacco
product adulterated under section
902(7) of the FD&C Act.
7. Other Manufacturers and Request for
Comment
At this time, FDA is not proposing to
apply these proposed TPMP
requirements to manufacturers of
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tobacco products other than finished
and bulk tobacco products. In
particular, the proposed regulation will
not reach manufacturers of components
or parts that are not offered for sale,
sold, or otherwise distributed to
consumers, i.e., components or parts for
further manufacture. For example, the
rule would not apply to manufacturers
of filter tow material and cigarette
tipping paper that are intended or
reasonably expected to be used to
manufacture a cigarette, because those
products are not sold to consumers. The
proposed rule’s current scope does not
reach such components or parts
directly, but rather requires incoming
tobacco product components or parts,
ingredients, additives, and materials to
be subject to purchasing controls and
acceptance activities implemented by
finished and bulk tobacco product
manufacturers to ensure that they meet
established specifications. In addition,
FDA is not currently proposing to apply
these proposed requirements to
manufacturers of accessories.
FDA is soliciting comment on the
scope of the proposed rule, as well as
whether the scope of this regulation
should be expanded to reach more than
finished and bulk tobacco products. If
you believe that FDA should expand the
scope of this proposed rule to reach
additional tobacco products, please
explain why you believe FDA should
take that approach; which proposed
requirements, if any, should apply to
other manufacturers; whether the
regulation should cover manufacturers
of all regulated tobacco products,
including all components or parts, or
only manufacturers of certain products;
as well as any public health data and
information that would support what
you believe would be the appropriate
scope of this rule. Alternatively, if you
believe that FDA should limit the scope
of the proposed regulation, please
explain why you believe the scope of
the rule should be more limited than
finished and bulk tobacco product
manufacturers and provide any data or
information that would support that
such a limited scope would still assure
that the public health is protected and
that tobacco products are in compliance
with chapter IX of the FD&C Act.
8. Definitions
Proposed § 1120.3 sets forth the
meaning of terms used in proposed part
1120.
• Accessory. We propose to define
‘‘accessory’’ as any product that is
intended or reasonably expected to be
used with or for the human
consumption of a tobacco product; does
not contain tobacco and is not made or
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derived from tobacco; and meets either
of the following: (1) is not intended or
reasonably expected to affect or alter the
performance, composition, constituents,
or characteristics of a tobacco product or
(2) is intended or reasonably expected to
affect or maintain the performance,
composition, constituents, or
characteristics of a tobacco product but
(i) solely controls moisture and/or
temperature of a stored tobacco product;
or (ii) solely provides an external heat
source to initiate but not maintain
combustion of a tobacco product.
Examples of accessories are ashtrays,
spittoons, hookah tongs, cigar clips and
stands and pipe pouches, because they
do not contain tobacco, are not derived
from tobacco, and do not affect or alter
the performance, composition,
constituents, or characteristics of a
tobacco product. Examples of
accessories also include humidors or
refrigerators that solely control the
moisture and/or temperature of a stored
product and conventional matches and
lighters that solely provide an external
heat source to initiate but not maintain
combustion of a tobacco product. An
electric heater or charcoal used for
prolonged heating of waterpipe tobacco
is not an accessory because it is used to
maintain the combustion of the tobacco.
• Additive. We propose to define
‘‘additive’’ as any substance the
intended use of which results or may
reasonably be expected to result,
directly or indirectly, in its becoming a
component or otherwise affecting the
characteristic of any tobacco product
(including any substances intended for
use as a flavoring or coloring or in
producing, manufacturing, packing,
processing, preparing, treating,
packaging, transporting, or holding),
except that such term does not include
tobacco or a pesticide chemical residue
in or on raw tobacco or a pesticide
chemical. An additive can be a type of
ingredient in a tobacco product; an
example is methyl salicylate in
smokeless tobacco, which can serve as
an absorption enhancer and affect the
characteristics of the tobacco product by
changing the rate of absorption into the
body.
• Batch. We propose to define
‘‘batch’’ as a specific identified amount
of tobacco product produced in a unit
of time or quantity and that is intended
to have the same specifications. FDA
proposes to give tobacco product
manufacturers flexibility to determine
what unit of time or quantity is
appropriate for their product, and how
batches would be designated. For
example, manufacturers likely would
define a batch for cigarette production,
which is almost continuous, differently
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than a batch for smokeless tobacco,
which likely would be defined based on
the amount processed in a vat through
the fermentation process.
• Brand. We propose to define
‘‘brand’’ as a variety of tobacco product
distinguished by the tobacco used, tar
content, nicotine content, flavoring
used, size, filtration, packaging, logo,
registered trademark, brand name,
identifiable pattern of colors, or any
combination of such attributes.
• Bulk tobacco product. We proposed
to define ‘‘bulk tobacco product’’ as a
tobacco product not sealed in final
packaging but otherwise suitable for
consumer use as a tobacco product.
Products that are suitable for consumer
use as a tobacco product are those
products that do not require further
processing by a tobacco product
manufacturer before they can be used by
a consumer, such as mixing, cutting,
curing, blending, and adding
components or parts, ingredients,
additives and materials. A tobacco
product can be suitable for use even if
it could undergo additional processing
by a manufacturer as long as it does not
require further processing by a
manufacturer before use by a consumer.
Examples of bulk tobacco products
include bulk RYO tobacco, bulk pipe
tobacco, bulk RYO filters, and bulk eliquids. However, cigarette paper that is
supplied on a bobbin roll would not be
considered a bulk tobacco product
because it would need to be cut into
rolling paper sizes or combined/glued
with filters to make cigarette tubes. The
terms ‘‘bulk tobacco product’’ and
‘‘finished tobacco product’’ are
distinguishable because bulk tobacco
products are not sealed in final
packaging, whereas finished tobacco
products are sealed in final packaging.
• Characteristic. We propose to
define ‘‘characteristic’’ as the materials,
ingredients, design, composition,
heating source, or other features of a
tobacco product.
• Component or Part. We propose to
define ‘‘component or part’’ as any
software or assembly of materials
intended or reasonably expected: (1) to
alter or affect the tobacco product’s
performance, composition, constituents,
or characteristics or (2) to be used with
or for the human consumption of a
tobacco product. Component or part
excludes anything that is an accessory
of a tobacco product.
• Contaminated tobacco product. We
propose to define ‘‘contaminated
tobacco product’’ as a tobacco product
that contains a substance not ordinarily
contained in that tobacco product. ‘‘Not
ordinarily contained’’ refers to a
substance that is not intended or
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expected to be in that tobacco product.
As stated in proposed § 1120.3, an
example of a contaminated tobacco
product is a smokeless tobacco product
with metal fragments in the tobacco
filler.
• Design. We propose to define
‘‘design’’ as the form and structure
concerning and the manner in which
components or parts, ingredients,
additives, and materials are integrated
to produce a tobacco product.
• Direct accounts. We propose to
define ‘‘direct accounts’’ as all persons
who are customers of the tobacco
product manufacturer that receive
finished or bulk tobacco products
directly from the manufacturer or from
any person under control of the
manufacturer. Direct accounts may
include wholesalers, distributors, and
retailers. Direct accounts do not include
individual purchasers of tobacco
products for personal consumption.
• Establish and maintain. We
propose to define ‘‘establish and
maintain’’ as to define, document in
writing (on paper or electronically),
implement, follow, and update.
Multiple requirements in the proposed
regulation direct manufacturers to
‘‘establish and maintain’’ certain
procedures. For example, proposed
§ 1120.12(e)(1) would require tobacco
product manufacturers to establish and
maintain procedures for identifying
training needs and establishing training
frequency for personnel based on the
work the employee performs. Therefore,
to comply with proposed
§ 1120.12(e)(1), a manufacturer would
be required to create written procedures
for identifying and meeting training
needs, implement and follow the
written procedures, and update the
procedures as needed.
• Equipment. We propose to define
‘‘equipment’’ as any machinery, tool,
instrument, utensil, or other similar or
related article, used in the manufacture,
preproduction design validation,
packing, or storage of a tobacco product.
Equipment used during testing and
laboratory activities conducted as part
of the manufacturing process would be
covered under this proposed definition.
• Finished tobacco product. We
propose to define ‘‘finished tobacco
product’’ as a tobacco product,
including any component or part, sealed
in final packaging. Additional examples
of finished tobacco products include a
pack of cigarettes, a can of moist snuff,
and rolling papers, filters, filter tubes, or
e-liquids sold to consumers. One
finished tobacco product may contain
others. For example, a carton of cigarette
packs (which are finished tobacco
products) is also a finished tobacco
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product, because, like a cigarette pack,
a carton is a tobacco product sealed in
final packaging. As noted below, final
packaging means a pack, box, carton, or
container of any kind or, if no other
container, any wrapping (including
cellophane), in which a finished tobacco
product is offered for sale, sold, or
otherwise distributed to consumers.
(See definition of packaging).
• Ingredient. We propose to define
‘‘ingredient’’ as tobacco, substances,
compounds, or additives contained
within or added to the tobacco, paper,
filter, or any other component or part of
a tobacco product, including substances
and compounds reasonably expected to
be formed through chemical action
during tobacco product manufacturing.
For example, an ingredient may be a
single chemical substance, leaf tobacco,
or the product of a reaction, such as a
chemical reaction, in manufacturing.
Examples of substances and compounds
(ingredients) reasonably expected to be
formed through a chemical reaction
during tobacco product manufacturing
include the following:
—The reaction of sugars with amines to
form families of compounds with new
carbon-nitrogen bonds, including
Maillard reaction products and
Amadori compounds;
—the reaction of sodium hydroxide
with citric acid to form sodium
citrate;
—the production of ethyl alcohol, a
residual solvent, from ethyl acetate
during production of tipping paper
adhesive;
—products of thermolytic reactions,
—such as the production of carboxylic
acids from sugar esters;
—products of enzymatically or
nonenzymatically catalyzed reactions,
such as the hydrolytic production of
flavor or aroma precursors from
nonvolatile glucosides; and
—products of acid-base reactions, such
as removal of a proton from
protonated nicotine to generate the
basic form of nicotine (‘‘free’’
nicotine). 86 FR 55300 at 55313 (Oct.
5, 2021).
• Label. We propose to define ‘‘label’’
as a display of written, printed, or
graphic matter upon the immediate
container of any article. For finished
tobacco products, the term label means
a display of written, printed, or graphic
matter upon the immediate container of
any finished tobacco product. Likewise,
for a bulk tobacco product, the term
label means a display of written,
printed, or graphic matter upon the
immediate container of any bulk
tobacco product.
• Labeling. We propose to define
‘‘labeling’’ as all labels and other
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written, printed, or graphic matter: (1)
upon any article or any of its containers
or wrappers or (2) accompanying such
article.
• Management with executive
responsibility. We propose to define
‘‘management with executive
responsibility’’ as one or more
designated personnel who have the
authority and responsibility to ensure
compliance with TPMP requirements,
including allocating resources and
making changes to the organizational
structure, buildings, facilities,
equipment or the manufacture,
preproduction design validation,
packing, and storage of a tobacco
product. These employees are typically
senior employees with the authority to
establish or make changes to tobacco
product manufacturing policies. Such
person(s) also would be responsible for
ensuring that TPMP requirements are
communicated, understood,
implemented, and followed at all levels
of the organization.
• Manual method, process, or
procedure. We propose to define
‘‘manual method, process, or
procedure’’ as any nonautomated
method, process, or procedure,
including processes performed by hand
with or without the use of equipment.
• Manufacturing. We propose to
define ‘‘manufacturing’’ as the
manufacturing, fabricating, assembling,
processing, or labeling, including the
repackaging or relabeling, of a tobacco
product. The term ‘‘manufacturing’’
includes establishing the specifications
of a finished or bulk tobacco product.
Examples of manufacturing activities
include expanding (a process used with
the tobacco leaf, typically dry ice
expanded tobacco), homogenizing,
mixing, and formulating a tobacco
product.
• Manufacturing code. We propose to
define ‘‘manufacturing code’’ as any
distinctive sequence or combination of
letters, numbers, or symbols that begins
with the manufacturing date followed
by the batch number. The purpose of the
manufacturing code is to allow
manufacturers and FDA to identify the
production batch of a particular finished
or bulk product that has been released
for distribution. This information is
intended to help determine the
product’s history (e.g., batch production
records) and assist manufacturers and
FDA in the event of a nonconforming
product investigation and any corrective
actions to be taken as a result of the
investigation.
• Manufacturing date. We propose to
define ‘‘manufacturing date’’ as the
month, day, and year in 2-digit
numerical values in the format
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(MMDDYY) that a finished or bulk
tobacco product is packaged for
distribution. The manufacturing date is
included in the manufacturing code.
• Manufacturing material. We
propose to define ‘‘manufacturing
material’’ as material used in or used to
facilitate the manufacturing process that
is not equipment and is not intended to
be part of the product. Such material
would have to contact the tobacco
product or tobacco product-contact
surface. An example of manufacturing
material would be a mold release agent
used to facilitate the release of a tobacco
product from a mold.
• Master manufacturing record
(MMR). We propose to define ‘‘master
manufacturing record’’ as a document or
designated compilation of documents
containing the established specifications
for a tobacco product including
acceptance criteria for those
specifications, all relevant
manufacturing methods and production
process procedures for the tobacco
product, and all approved packaging,
labeling, and labels for the tobacco
product. Tobacco product
specifications, as used in this definition,
may be established by the manufacturer
or required by FDA. The MMR may be
prepared either as a single document (or
single file of documents) or as a
product-specific index system that
references and includes the location of
all the required information.
• Nonconforming tobacco product.
We propose to define ‘‘nonconforming
tobacco product’’ as any tobacco
product that does not meet a product
specification in the MMR (see proposed
§ 1120.44(a)(1)); has packaging, labeling,
or labels other than those included in
the MMR (see proposed § 1120.44(a)(3));
or is a contaminated tobacco product.
• Not normally associated. We
propose to define ‘‘not normally
associated’’ as not an inherent risk of
using the tobacco product. In this
context, the inherent risk would be
associated with using the specific
category of tobacco product. For
example, inherent risks of using
cigarettes include cancers of the mouth,
throat, larynx, esophagus, trachea, lung,
stomach, liver, pancreas, kidney,
bladder, cervix, and colon/rectum, as
well as one form of leukemia (Ref. 14).
Other examples of inherent risks of
using cigarettes include stroke, heart
disease, peripheral vascular disease,
COPD, tuberculosis, asthma, pneumonia
and other respiratory diseases (id.).
Examples of inherent risks of cigars
include oral, laryngeal, pharyngeal, and
esophageal cancers, as well as lung
cancer and heart disease (Ref. 15).
Examples of inherent risks of smokeless
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tobacco include oral and pancreatic
cancers (Ref. 16).
Examples of risks not normally
associated with tobacco products
include lacerations of the gums or lips
due to metal fragments found in
chewing tobacco; broken teeth caused
by rocks found in chewing tobacco;
bodily injury caused by an exploding
battery of an ENDS product; vomiting,
nausea, allergic reactions, dizziness,
numbness, or headaches caused by toxic
chemical compounds found in
nonconforming products; a serious
illness caused by a tobacco product
contaminated by aflatoxin from a
fungus; and acute breathing difficulties
associated with an allergic reaction to a
contaminated tobacco product (e.g., Ref.
17).
• Package or packaging. We propose
to define ‘‘package’’ or ‘‘packaging’’ as a
pack, box, carton, or container of any
kind or, if no other container, any
wrapping (including cellophane), in
which a finished tobacco product is
offered for sale, sold, or otherwise
distributed to consumers (this is also
referred to as final package or final
packaging), or in which a bulk tobacco
product is offered for sale, sold, or
otherwise distributed (including
commercial distribution and interplant
transfers). For example, under the
proposed definition, a carton offered for
sale to consumers, which holds
individual cigarette packages, would be
considered a ‘‘package’’ or ‘‘packaging.’’
However, a shipping crate that holds
multiple cartons of cigarettes, or other
multiple quantities of finished tobacco
products, for distribution to retailers
would not be considered ‘‘packages’’ or
‘‘packaging,’’ because such shipping
crates for distribution to retailers are not
containers or wrapping in which a
finished tobacco product is offered for
sale, sold, or otherwise distributed to
consumers. We use the terms ‘‘package’’
and ‘‘packaging’’ interchangeably
throughout this proposed rule.
• Personnel. We propose to define
‘‘personnel’’ as all persons, including
managers, staff, consultants, contractors,
and third-party entities, performing
services for the manufacturer subject to
proposed part 1120. The term
‘‘personnel’’ includes independent
contractors performing services for the
manufacturer.
• Relabeling. We propose to define
‘‘relabeling’’ as operations in which the
labeling of a finished tobacco product is
subsequently changed or replaced. This
may be performed by the same person
who originally labeled the product. For
example, if a finished tobacco product
fails an acceptance activity because it
bears the wrong label, the manufacturer
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may relabel the product with the correct
label.
• Repackaging. We propose to define
‘‘repackaging’’ as operations in which
the packaging of a finished tobacco
product is subsequently changed or
replaced. This may be performed by the
same person who originally packaged
the product. For example, if the package
of a finished tobacco product is
damaged during storage, the
manufacturer may repackage the
finished product in a new package.
• Representative sample. We propose
to define ‘‘representative sample’’ as a
sample that consists of a number of
units that are drawn based on a valid
scientific rationale (such as random
sampling) and intended to ensure that
the sample accurately reflects the
material being sampled.
• Reprocessing. We propose to define
‘‘reprocessing’’ as using tobacco product
that has been previously recovered from
manufacturing in the subsequent
manufacture of a finished or bulk
tobacco product. FDA has observed that
reprocessing is a routine manufacturing
process. An example of reprocessing
would be using tobacco recovered
through a ripper short process for
cigarettes (where tobacco is removed
from rejected cigarettes using equipment
such as feeders, shakers, and separators)
to make other cigarettes. Similar
reprocessing occurs for smokeless
tobacco, where the tobacco is recovered
from rejected finished or bulk tobacco
products, for example, due to incorrect
weight or defective packaging/labels,
and then used to make other smokeless
tobacco products.
• Returned tobacco product. We
propose to define ‘‘returned tobacco
product’’ as commercially distributed
finished or bulk tobacco product
returned to the tobacco product
manufacturer by any person not under
the control of the tobacco product
manufacturer, including a wholesaler/
distributor, retailer, consumer, or
member of the public. Individuals may
return tobacco products to the
manufacturer for a number of reasons,
including improper weight or taste.
• Rework. We propose to define
‘‘rework’’ as action taken on a
nonconforming or returned tobacco
product to ensure that the product
meets the specifications and other
requirements in the MMR of a
subsequently manufactured tobacco
product before it is released for further
manufacturing or distribution. For
example, a smokeless tobacco product
that fails an acceptance activity for pH
level can be reworked by further
fermentation.
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• Small tobacco product
manufacturer. We propose to define
‘‘small tobacco product manufacturer’’
as a tobacco product manufacturer that
employs fewer than 350 employees. For
purposes of this definition, the number
of employees of a manufacturer includes
those employees and personnel of each
entity that controls, is controlled by, or
is under common control with such
manufacturer.
• Specification. We propose to define
‘‘specification’’ as any requirement with
which a product, process, service, or
other activity must conform. A tobacco
product specification is a requirement
established by the manufacturer
(including specification developer,
contract manufacturer, or repackager/
relabeler), including a requirement
established to ensure that the tobacco
product meets any applicable product
standard under section 907 of the FD&C
Act. Tobacco product specifications can
include physical, chemical, and
biological specifications. Examples of
physical specifications include length,
circumference, and pressure drop for
cigarettes, and cut size and weight for
smokeless tobacco products. An
example of a chemical specification is a
pH level for smokeless tobacco
products, and an example of a biological
specification is a specification related to
the use of a biological fermentation
agent used during the manufacturing
process for smokeless tobacco products.
Examples of a production process
specification are the upper and lower
temperature and humidity limits for
specified durations, as part of the
fermentation process for a smokeless
tobacco product. An example of a
service specification is a requirement
with which a pest control service must
conform.
This proposed rule would require that
the tobacco product specifications and
acceptance criteria for those
specifications be included in the MMR
for each finished and bulk tobacco
product. For example, if an ENDS
manufacturer establishes a voltage
specification for an adjustable, variable
voltage product with a range of 3–6V,
the MMR would have to indicate the
voltage acceptance criteria that reflect
the tolerance that is established around
the upper and lower specifications.
• Tobacco product. The term
‘‘tobacco product’’ means any product
made or derived from tobacco, or
containing nicotine from any source,
that is intended for human
consumption, including any
component, part, or accessory of a
tobacco product (except for raw
materials other than tobacco used in
manufacturing a component, part, or
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accessory of a tobacco product). The
term ‘‘tobacco product’’ does not mean
an article that is a drug under section
201(g)(1) (21 U.S.C. 321(g)(1)), a device
under section 201(h) (21 U.S.C. 321(h)),
or a combination product described in
section 503(g) of the FD&C Act (21
U.S.C. 353(g)). The term ‘‘tobacco
product’’ does not mean an article that
is a food under section 201(f) (21 U.S.C.
321(f)), if such article contains no
nicotine, or no more than trace amounts
of naturally occurring nicotine.
• Tobacco product-contact surface.
We propose to define ‘‘tobacco productcontact surface’’ to mean a surface that
comes into contact with a tobacco
product or a surface from which
drainage (or other transfer) ordinarily
occurs onto the tobacco product or onto
surfaces that come into contact with the
tobacco product during the normal
course of operations. This definition
would include surfaces of equipment
that come into contact with the tobacco
product.
• Tobacco product manufacturer. We
propose to define the term ‘‘tobacco
product manufacturer’’ as any person(s),
including any repacker or relabeler,
who: manufactures, fabricates,
assembles, processes, or labels a tobacco
product; or imports a finished tobacco
product for sale or distribution in the
United States. Tobacco product
manufacturer includes any person(s)
who establishes the specifications for a
tobacco product.
FDA does not propose to define
‘‘tobacco product manufacturer’’ to
include third-party laboratories. A
finished or bulk tobacco product
manufacturer who uses a third-party
laboratory is responsible for ensuring
that the laboratory is qualified to
provide services under proposed
§ 1120.62 and is competent to perform
laboratory activities associated with the
manufacture of a finished or bulk
tobacco product under proposed
§ 1120.68. A finished or bulk tobacco
product manufacturer who uses a thirdparty laboratory is also responsible for
ensuring that it receives from the thirdparty laboratory all the documents and
records (including all metadata) needed
to comply with the proposed TPMP
requirements, including, for example,
proposed §§ 1120.68(c) and 1120.122. It
is the finished or bulk tobacco product
manufacturer, not the laboratory, that is
required to comply with the laboratory
control requirements in proposed
§ 1120.68.
• Unique identifier. We propose to
define ‘‘unique identifier’’ as
information, such as a code or number,
that is maintained for each accepted
incoming product that would enable the
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tobacco product manufacturer and FDA
to identify the supplier and unique
shipment of the incoming product.
• Validation. We propose to define
‘‘validation’’ as confirmation by
examination and objective evidence that
the particular requirements can be
consistently fulfilled. An example of a
validation activity would be the
validation of the smokeless tobacco
fermentation process, which would
demonstrate that when key parameters
(e.g., temperature, pH, oven volatiles,
and number of turns) are met,
conforming product will be produced in
that batch. The relevant parameters
would be monitored to confirm that the
batch was produced within the
validated ranges for the fermentation
process.
• Verification. We propose to define
‘‘verification’’ as confirmation by
examination and objective evidence that
specified requirements have been
fulfilled. Examples of verification
activities would include measuring a
dimension such as the length or
circumference of a cigarette or cigar to
confirm it meets a specified
requirement, conducting a laboratory
analysis of a pH level to confirm it is
within a specified range, and
performing a visual comparison of a
hand-rolled cigar against a standard or
approved model to confirm the proper
shape and dimensions of that finished
cigar.
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B. Management System Requirements
1. Organization and Personnel
Proposed § 1120.12 describes the
proposed requirements for finished and
bulk tobacco product manufacturers’
organization and personnel. This
section forms the foundation for
manufacturers to adequately perform
and comply with the proposed
requirements under proposed part 1120.
These proposed requirements are
generally similar to the organization and
personnel requirements in the industry
recommendations, and similar practices
that FDA has observed during
establishment inspections.
Specifically, proposed § 1120.12(a)
would require finished and bulk tobacco
product manufacturers to establish and
maintain an organizational structure
that will ensure that their
manufacturing operations meet the
requirements of part 1120. The
organizational structure should clearly
delineate the parts of the organization
and personnel responsible for
complying with the proposed
requirements. FDA has observed that it
is standard industry practice to
maintain an organizational structure,
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position descriptions, and employee
training programs.
Proposed § 1120.12(b) would require
finished and bulk tobacco product
manufacturers to employ sufficient
personnel to carry out the requirements
of proposed part 1120. Personnel must
have the background, education,
training, and experience, or any
combination thereof, needed to carry
out the requirements of proposed part
1120. Each manufacturer should
determine the appropriate background
and necessary education for personnel
to carry out these requirements. A
manufacturer may determine that
appropriate certifications and jobrelated trainings are necessary for a
particular job function. For example,
employees responsible for quality
assurance could take classes or
coursework relevant to their role
auditing the production process and
evaluating the final product for
conformance to tobacco product
specifications and other requirements
established in the MMR. FDA
recommends that such training be
updated on a regular basis so that
responsible employees are aware of
current procedures and controls to
ensure that they can consistently meet
the requirements of proposed part 1120.
Proposed § 1120.12(b) would also
require manufacturers to maintain
appropriate written records of the
background, education, training, and
experience of its personnel in the format
described in proposed § 1120.12(f) and
discussed in more detail below.
Proposed § 1120.12(c) would require
each finished and bulk tobacco product
manufacturer to designate, in writing
(on paper or electronically), the
appropriate responsibility and authority
for all personnel who perform an
activity subject to proposed part 1120.
Therefore, while proposed § 1120.12(a)
would require manufacturers to
establish an organizational structure,
this provision would require
manufacturers to specifically designate
the responsibilities and authority for
those personnel who would be
responsible for performing the activities
required under proposed part 1120. This
provision would help manufacturers to
ensure that their tobacco products
conform to their established
specifications and reduce the likelihood
that nonconforming products would be
distributed to consumers.
Proposed § 1120.12(d) would require
finished and bulk tobacco product
manufacturers to designate, in writing
(on paper or electronically),
management with executive
responsibility that has the duty, power,
and responsibility to implement the
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proposed requirements under proposed
part 1120. Management with executive
responsibility refers to those
individual(s) who are ultimately
responsible for ensuring compliance
with proposed part 1120. This
responsibility would include the
allocation of resources, including
facilities, equipment, materials,
controls, and personnel used for the
manufacture, preproduction design
validation, packing, and storage of a
tobacco product. These employees are
typically senior employees with the
authority to establish or make changes
to tobacco product manufacturing
policies and ensure that they are
effectively communicated throughout
the organization. Management with
executive responsibility would be
required to establish and maintain
required processes and procedures to
ensure compliance with requirements
under proposed part 1120. Such
person(s) also would be required to
ensure that TPMP requirements are
communicated, understood,
implemented, and followed at all levels
of the organization. FDA believes that
this proposed requirement is generally
similar to existing industry practice.
Proposed § 1120.12(e) would require
finished and bulk tobacco product
manufacturers to establish and maintain
training procedures. This provision
would require that training procedures
identify training needs and establish
training frequency for personnel based
on the work the employee performs.
Under this provision, manufacturers
should assess whether employees need
periodic or refresher training. FDA is
not proposing to prescribe the extent
and frequency of training or type of
training, but rather the Agency believes
that manufacturers should have the
flexibility to determine how to
adequately train their personnel to
perform their assigned responsibilities
in accordance with proposed part 1120.
For example, some tobacco
manufacturing facilities are only open
for portions of the year and staffed with
seasonal personnel. In this case, a
manufacturer may opt to train its
personnel at the start of each new
manufacturing season.
Proposed § 1120.12(e) would also
require finished and bulk tobacco
product manufacturers to train
personnel on their assigned
responsibility and on the TPMP
requirements relevant to their
responsibility. Under this provision,
manufacturers would not be required to
train personnel on all the requirements
of the proposed regulation, but rather on
the provisions of the regulation that are
relevant to their assigned responsibility,
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including their understanding of the
relevant procedures and how to
maintain applicable records. Training
should also cover the consequences of
improper performance so that personnel
will be apprised of nonconformities that
can result if they do not adequately
perform their assigned responsibility
and implement the tobacco product
manufacturing requirements relevant to
their responsibility.
Proposed § 1120.12(f) establishes the
format for training records required by
§ 1120.12(b). These training records
would be required to include the type
and description of the training, the
training date, the names of the parties
performing and taking the training, and
documentation supporting completion.
Training records should demonstrate
which personnel were trained, identify
the training completed, and illustrate
whether that personnel received the
proper training for their job functions.
Documentation supporting completion
may include the results of an
assessment or examination given to
personnel upon completion of the
training.
The Agency believes that the
proposed organization and personnel
requirements would assure that the
public health is protected by requiring
that the responsible individuals at all
levels of the organization have the
knowledge, experience, and training to
ensure that the establishment
manufactures and distributes tobacco
products that conform to established
specifications and are not contaminated
during the manufacturing process.
Deficiencies in personnel qualification
and training could increase the
likelihood that a company manufactures
and distributes nonconforming tobacco
products. For example, one company
found that spotting and staining of
nonconforming finished cigarettes was
due to improper training, when
personnel used plasticizer instead of
casing in the manufacturing process
(Ref. 18). In addition, if an employee
responsible for analyzing samples in the
lab is not properly trained on the
techniques for sample preparation and
extraction to measure for pH in
smokeless tobacco, the results may be
unreliable and could lead to products
that do not conform to the established
specifications for distribution. The pH
can influence the availability of nicotine
and increase the risk to consumers
beyond those normally associated with
the product (Ref. 19).
In addition, the Agency believes that
the proposed personnel requirements
would help assure that tobacco products
are in compliance with the requirements
of chapter IX of the FD&C Act. In
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particular, the proposed requirements
would help ensure that personnel with
proper background and expertise are
participating in and monitoring the
production process, thus ensuring that
the tobacco product does not become
adulterated or misbranded under
section 902 or section 903 of the FD&C
Act. The proposed requirements also
would help ensure that new and
modified risk tobacco products (MRTPs)
are manufactured consistent with the
specifications provided in their
applications (i.e., SE Report, request for
SE exemption, PMTA, MRTPA) and that
pre-existing products are manufactured
consistent with their original
characteristics. For example, for an SE
product, qualified personnel are needed
to ensure that tobacco products are
manufactured to the specifications
described in the SE report. Similarly,
these proposed personnel requirements
would help ensure that tobacco
products that were commercially
marketed in the United States as of
February 15, 2007 (pre-existing
products), continue to be manufactured
consistently with their original
characteristics.
Qualified and trained personnel are
vital to a controlled production process.
Requiring manufacturers to have
qualified personnel with designated
roles and who are appropriately trained
would help ensure that personnel are
competent in their assigned roles. This,
in turn, would help ensure that
manufacturing operations are performed
correctly and would reduce the chances
of adulteration during the
manufacturing process. For example,
qualified personnel with specific
responsibilities to clean tobacco
product-contact surfaces would help
decrease the likelihood that products
contain filthy, putrid, or decomposed
substances, or are otherwise
contaminated by added poisonous or
deleterious substances that may render
the product injurious to health. This
would also help ensure that products
are not prepared or held under
insanitary conditions.
2. Tobacco Product Complaints
Proposed § 1120.14 sets forth the
requirements for the receipt, evaluation,
investigation, and documentation of all
complaints. FDA considers a
‘‘complaint,’’ in this context, to be any
communication (including written,
electronic, and oral communication)
that the tobacco product does not meet
expectations, is unsatisfactory or
unacceptable, or appears to be a
nonconforming product. Tobacco
product complaints may come from any
source, including healthcare
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professionals, consumers, the public,
and businesses (e.g., retailers, other
tobacco product manufacturers).
The proposed requirements are
generally similar to complaint handling
processes that FDA has observed during
establishment inspections. For example,
FDA is aware that tobacco product
manufacturers generally maintain
complaint records containing
information about nonconforming
tobacco products, such as incorrectly
packaged tobacco products, filters that
fall off the filter rod of a cigarette,
broken or torn cigarettes, filter plug
problems, and irregular and improper
burning of cigarettes. FDA is also aware
of complaint records containing
information about contaminants and
hazards in finished tobacco products
such as NTRMs (e.g., metal, glass, nails,
pins, wood, dirt, sand, stones, rocks,
fabric, cloth, plastics), biological
materials (e.g., mold, mildew, hair,
fingernails), oil or greasy spots on
cigarettes, chemicals (e.g., ammonia,
cleaning agents, kerosene), and the
presence or infestation of tobacco
beetles or insects. Further, FDA is aware
that manufacturers maintain reports of
complaints such as exploding ecigarettes, excessive heating during use
and charging of ENDS, as well as cuts
and lacerations, broken teeth, vomiting,
nausea, burns, allergic reactions,
dizziness, numbness, headaches, and
other personal or property damage
reported to tobacco product
manufacturers. These experiences and
records have informed the proposed
complaint requirements.
Given the clear importance of tobacco
product complaints in alerting
manufacturers and FDA to product
problems, proposed § 1120.14(a) would
require finished and bulk tobacco
product manufacturers to establish and
maintain procedures for the receipt,
evaluation, investigation, and
documentation of all tobacco product
complaints. FDA believes it is necessary
for manufacturers to establish and
maintain procedures to address all
activities related to complaints (i.e.,
receipt and processing; evaluation,
investigation, and documentation) in
order to ensure that manufacturers
properly handle complaints.
Proposed § 1120.14(a)(1) through (3)
would require that the tobacco product
complaint procedures ensure that each
complaint is: (1) processed upon receipt
in a uniform and timely manner; (2)
evaluated and, if necessary,
investigated, in accordance with
§ 1120.14(b) and (c); and (3)
documented in accordance with
§ 1120.14(e). All complaints would need
to be processed upon receipt by the
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manufacturer. Even complaints that may
not appear to be directly related to
illness or injury (such as failure to meet
a specification, defective packaging,
mixup of products, product bearing
wrong labeling/warning, or incorrect
quantity of product) may be important
in identifying a nonconforming product
or other manufacturing issue. Such
complaints may indicate that the
product is adulterated or misbranded
and that a corrective action, such as a
recall, is needed. Moreover, even a
complaint regarding a side effect that
appears to be normally associated with
tobacco use may indicate a
nonconforming product or a product
design issue and, therefore, would be
required to be investigated. For
example, a complaint about respiratory
distress could be determined to be
attributed to a nonconforming product
due to defective solder joints from an
ENDS cartomizer that results in metallic
particles in the aerosol (Ref. 2).
Similarly, a complaint about dizziness
or nausea could be due to the addition
of too many ammonia compounds and
other substances to reconstituted
tobacco in a cigarette, which can affect
free nicotine levels.
FDA is aware that some
manufacturers have a corporate
complaint department that handles
complaints for all establishments and
others have different complaint
handling units for different product
types and different establishments,
which could result in multiple
processes for handling complaints.
Therefore, under proposed § 1120.14,
manufacturers should designate in their
procedures which individual(s) are
responsible for coordinating and
performing all complaint handling
functions to ensure consistent handling,
categorization, and evaluation/
investigation of complaints across the
corporation and establishments.
Proposed § 1120.14(b) elaborates on
the evaluation requirement found in
proposed § 1120.14(a)(2). Proposed
§ 1120.14(b) would require that
personnel evaluate each complaint to
determine whether it could be related
to: (1) a nonconforming tobacco
product; (2) a product design issue; or
(3) any adverse experience that is
required to be reported under a
regulation issued under section 909(a)
of the FD&C Act or implementing
regulations.3
Complaint information may need to
be incorporated into the risk
3 We note that, currently, there are no adverse
events required to be reported under section 909(a)
of the FD&C Act; however, this provision would
trigger automatically should FDA issue a regulation
based on section 909(a).
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management process in proposed
§ 1120.42 to inform the manufacturer’s
risk assessment and risk treatment. For
example, a manufacturer that previously
determined in its risk assessment that a
dissolvable tobacco product is unlikely
to cause a safety hazard to users would
be required to reassess its risks,
pursuant to proposed
§ 1120.42(a)(1)(iii), if it receives
complaints alleging choking adverse
experiences that could change the
previous risk assessment.
Proposed § 1120.14(c)(1) states that if
the evaluation determines that the
complaint could be related to the
circumstances identified in proposed
§ 1120.14(b)(1) through (3), an
investigation must be performed (unless
it is subject to the exception as provided
in proposed § 1120.14(d). For example,
if a complaint evaluation indicates that
an ENDS product explosion could be
related to an issue with the product’s
design, the tobacco product
manufacturer would be required to
perform an investigation under
§ 1120.14(c). Records of previously
received complaints may be relevant to
this evaluation. The evaluation phase
would not be required to include an
analysis regarding the veracity of the
complaint.
Accordingly, this proposed section
would require that all complaints be
processed and evaluated. However, only
certain complaints would need to be
investigated (i.e., complaints that could
be related to a nonconforming product,
a product design issue, or reportable
adverse experience). For example, a
complaint regarding the price of the
product or the size offerings distributed
by the manufacturer (for example,
customer complaints that the
manufacturer should offer a larger
package size) would need to be
processed and evaluated but would not
need to be investigated under the
proposed rule. However, complaints
regarding an exploding battery, metal or
rocks found in the tobacco, or nicotine
poisoning of the user (or nonuser)
would need to be investigated.
As stated in proposed § 1120.14(c)(2),
the complaint investigation would be
required to identify the scope and cause
of the issue and the risk of illness or
injury it poses. If a manufacturer’s
investigation shows that the scope and
cause of the issue cannot be determined
without the involvement of another
entity, such as a specification developer,
contract manufacturer, or other entity or
establishment that performs a
manufacturing operation for the
product, then the manufacturer should
work together with the other entity to
determine the scope and cause of the
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issue. This would include the timely
reporting to other entities of all relevant
information related to the complaint.
For example, if complaints are
reported to a contract manufacturer and,
after investigation, are determined to
pertain to a possible product design
issue, the contract manufacturer should
report these complaints to the
specification developer for further
investigation. The specification
developer has the specific knowledge of
the design and development
information of the finished tobacco
product and would be required to
conduct an investigation of the product
complaints and implement CAPA, as
needed pursuant to proposed § 1120.16,
including potential redesign of the
product. The contract manufacturer, in
turn, should continue to work with the
specification developer to ensure that
the complaint is resolved in accordance
with the proposed requirements in this
section. Similarly, if a finished tobacco
product manufacturer that only
packages or labels bulk tobacco
products receives complaints of
nonconforming products that may be
related to the design or manufacture of
the incoming bulk tobacco product, it
should report these complaints to the
bulk manufacturer who must then also
conduct an investigation into the scope
and cause of the issue, the risk of illness
or injury posed by the issue, and
whether any followup action is
necessary, and implement CAPA, as
needed pursuant to proposed § 1120.16.
The finished tobacco product
manufacturer should follow up with the
bulk manufacturer as needed to ensure
that the product complaints have been
resolved in accordance with these
proposed requirements. This would
include the finished tobacco product
manufacturer documenting the
evaluation, investigation, and any
associated followup action regarding the
complaint, including any information
provided by the bulk manufacturer.
A complaint investigation also must
determine whether any followup action
is necessary, including whether a CAPA
is necessary under proposed § 1120.16.
Followup action could include, for
example, updating a procedure,
requiring refresher training, making a
manufacturing process change, or other
action to correct and prevent a
nonconforming product or design
problem; initiating a recall; reporting an
adverse experience under a section
909(a) regulation; or beginning to
monitor the issue to see if there is a
trend that might require further action.
This proposed requirement is necessary
to ensure that finished and bulk tobacco
product manufacturers adequately
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investigate complaints that could relate
to nonconforming tobacco products,
issues related to product design, and
reportable adverse experiences to
protect consumers, correct the issue,
and prevent the same or similar
problems from occurring in the future.
A complaint investigation may lead
the tobacco product manufacturer to
initiate a corrective action, such as a
recall or a change to the manufacturing
process. For example, in one case, FDA
received a consumer complaint that an
ENDS product created thick and searing
smoke that caused an unexpected health
problem, specifically, sore, raw, and
swollen throat that persisted for several
days (Ref. 20). If, during the
investigation, the manufacturer
determined that the user’s health
problem was due to excess voltage
causing the atomizer coil to burn, these
proposed requirements would ensure
that manufacturers investigate the scope
of such an issue, the risk of illness or
injury it poses, and whether any
followup action, such as a CAPA, is
necessary. A tobacco product
manufacturer may initiate a CAPA
under proposed § 1120.16, to implement
a design change to control the maximum
voltage output to prevent coil
overheating. While some tobacco
product manufacturers may initiate
such actions on their own, FDA believes
that these requirements are needed to
ensure that all manufacturers take these
steps to assure the public health is
protected.
Complaints could also identify a
reasonably foreseeable risk not
previously known to the manufacturer,
including risks that may occur with
normal use and reasonably foreseeable
misuse of the tobacco product, which
could relate to a design issue. FDA
acknowledges that a manufacturer
cannot possibly foresee every single
potential misuse during the design of a
tobacco product, but should the
manufacturer become aware through a
complaint of information about risks
posed by the product due to misuse, the
corrective and preventive action
requirements under proposed § 1120.16
and the risk management requirements
under proposed § 1120.42 would be
triggered, which would include
reassessing and treating the risk
pursuant to proposed
§ 1120.42(a)(1)(iii). For example, an
ENDS manufacturer may receive
complaints of respiratory distress for an
ENDS product and determine in its
investigation that users are modifying
the heating element to increase voltage
in order to produce greater clouds of
vapor, resulting in higher aerosol
temperatures than designed that
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generate harmful constituents such as
formaldehyde, acetaldehyde, and
acrolein (Ref. 21). Knowing that
information, the manufacturer would
reassess and treat the risk and initiate
appropriate corrective action, which
may include implementing design
changes to prevent a user from
disassembling and modifying the
heating element.
When conducting investigations,
tobacco product manufacturers should
also review available records related to
the complaint (e.g., acceptance records,
nonconforming product records, or
CAPA records). For example, a tobacco
product manufacturer may receive
complaints about an ENDS overheating.
Even if the product is not returned, the
manufacturer may review other
complaint files and determine that
complaints related to other ENDS
models have been received. An
investigation and review of acceptance
records (see proposed § 1120.64) may
reveal an increase in the number of
heating element components being
rejected from a particular supplier. As a
result of the investigation, the tobacco
product manufacturer may initiate a
CAPA to increase monitoring of the
supplier and require additional testing
to ensure that received components
meet established specifications.
Proposed § 1120.14(d) provides an
exception to the requirement to conduct
an investigation under § 1120.14(c).
This paragraph would provide that a
tobacco product manufacturer is not
required to complete an investigation if
it has already conducted an
investigation of a similar complaint and
the tobacco product manufacturer
determines and documents that the
previous investigation results apply and
another investigation is not necessary.
FDA interprets a similar complaint to be
one related to the same type of
nonconformity or issue and likely to
have the same cause or source.
Therefore, a tobacco product
manufacturer would not need to
conduct an investigation if its
documentation includes a reference to a
previous investigation and a statement
explaining why the complaints were
sufficiently similar such that the
previous investigation results apply and
another investigation is not necessary.
This analysis would be based on the
particular facts and circumstances at
issue. For example, a tobacco product
manufacturer may determine and
document that it need not investigate a
complaint of an ENDS overheating,
because it had previously investigated a
complaint and found that a particular
component caused the overheating and
the production record shows that the
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product at issue used the same
component from the same supplier,
before the problem was corrected.
Proposed § 1120.14(e) would require a
manufacturer of finished or bulk
tobacco products to maintain complaint
records containing the information
required by § 1120.14(e)(1) through (14).
Complaints requiring investigation that
may result in a risk of illness, injury, or
death not normally associated with
tobacco product use must be clearly
identified or separated. Additional
discussion of the meaning of ‘‘not
normally associated’’ can be found in
section II.A.2. This proposed
requirement would enable tobacco
product manufacturers to recognize
these types of complaints and prioritize
appropriate followup action.
Proposed § 1120.14(e)(1) through (14)
states that the complaint record must
include the following information, if
available: the name of the product,
including brand and sub-brand; a
description of the product;
manufacturing code; date the complaint
was received; format of complaint (i.e.,
oral or written); name, address, and
phone number of complainant; nature
and details of the complaint, including
how the product was used;
identification of individual(s) receiving
complaint; record of evaluation by the
manufacturer, including the name of the
individual(s) performing the evaluation;
if no investigation is undertaken, the
name of the individual(s) responsible
for that decision and the rationale for
the decision; investigation date(s);
record of investigational activities
performed and personnel who
performed the activities; results of
investigation; and any follow up action
taken, including any reply to the
complainant or any corrective and
preventive action taken. Some of this
information would be obtained during
the evaluation stage while other
information would be obtained during
the investigation stage, if an
investigation is required. The complaint
record would also include activities
performed by other entities that assist in
the investigation. For example, if a
manufacturer reports a complaint to
another entity, such as a specification
developer, or contract manufacturer,
because the manufacturer’s
investigation shows that the scope and
cause of the issue cannot be determined
without the involvement the other
entity, then the manufacturer should
include in the complaint record
information regarding the investigation
performed by the other entity, if
available.
The information in proposed
§ 1120.14(e) is basic information that is
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essential to any complaint investigation
and necessary to ensure a thorough
complaint investigation and facilitate an
appropriate followup. The manufacturer
should make a reasonable effort to
obtain the information listed in
proposed § 1120.14(e)(1) through (14).
For example, should some of the basic
information in proposed § 1120.14(e)(1)
through (14) be missing with respect to
a particular complaint, a single
unsuccessful attempt to reach the
complainant would not be considered
by FDA to be a reasonable effort to
obtain information related to the
complaint. If the information described
in proposed § 1120.14(e)(1) through (14)
cannot be obtained, this provision
would require the manufacturer to
document the attempts to obtain this
information and explain why the
information was not included, as
described in proposed § 1120.14(f).
FDA believes that these proposed
requirements would assure that the
public health is protected by requiring
tobacco product manufacturers to
systematically handle the receipt,
evaluation, investigation, and
documentation of all complaints to
determine if there is a problem with the
tobacco product, a related tobacco
product, or the manufacturing process,
and take appropriate action. If a tobacco
product manufacturer does not have a
written complaint procedure, the
manufacturer may not properly evaluate
and if necessary, investigate the
received complaint and may fail to
identify a nonconforming tobacco
product, a product design issue, or a
reportable adverse experience. For
example, if a customer reports to a
manufacturer that there are metal
objects in a can of smokeless tobacco
(e.g., Ref. 3), and the complaint
procedures do not describe how to
perform an investigation, the
manufacturer may not conduct an
adequate investigation and take an
appropriate followup action, including a
corrective and preventive action that
would prevent consumer illness or
injury from such contaminants.
Complaints from users and nonusers
are an invaluable source of information
for tobacco product manufacturers. The
evaluation and investigation of
complaints can help a tobacco product
manufacturer identify problems with a
tobacco product’s design, established
specifications, or production process.
For example, if a manufacturer is
receiving complaints alleging
explosions of ENDS, this proposed rule
would require the manufacturer to
investigate the scope and cause of the
issue to determine if, for example, it is
due to a design problem or
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manufacturing problem. The
investigation may determine that the
problem is due to use of a non-Original
Equipment Manufacturer battery charger
that does not meet the manufacturer’s
established specification. The U.S. Fire
Administration has found that nearly 25
percent of e-cigarette fires occurred
when the battery was being charged
(Ref. 22). Many e-cigarettes are charged
using an ordinary universal serial bus
(USB) port charging connection that
allows users to connect the e-cigarette to
power adapters that are not provided by
the original manufacturer of the device.
Because the voltage and current
provided by USB ports can vary
significantly between manufacturers,
use of a USB port or power adapter not
supplied by the original manufacturer
may subject the battery to a higher
current than is safe, leading to thermal
runaway that results in an explosion
and/or fire. As a result of this complaint
information, the manufacturer may
initiate a CAPA pursuant to proposed
§ 1120.16 (and further discussed in
section IV.B.3) to redesign the battery to
have a proprietary connection that
could only be connected to a charging
unit designed to be compatible or
redesign the battery management system
to detect an incompatible power adapter
and prevent the battery from charging.
New information on increased
likelihood of occurrence or severity of
harm obtained from tobacco product
complaints should be incorporated into
the manufacturer’s ongoing risk
management activities (i.e., review of
new information that could change the
original risk assessment and risk
treatment) under proposed § 1120.42.
In addition, FDA believes that the
proposed tobacco product complaint
requirements would help assure that
tobacco products are in compliance
with the requirements of chapter IX of
the FD&C Act. Consumer complaints
about adverse experiences or product
problems may indicate nonconforming
tobacco products that are not being
manufactured to established
specifications. Therefore, these
proposed complaint requirements
would help tobacco product
manufacturers to ensure that new
tobacco products and MRTPs are
manufactured consistent with the
specifications provided in their
applications (i.e., SE Report, request for
SE exemption, PMTA, MRTPA) and that
pre-existing products are manufactured
consistent with their original
characteristics. For example, if
numerous complaints are received about
a product, the manufacturer may
investigate and learn that the product
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does not have the same characteristics it
had as of the pre-existing date.
Complaints can also indicate that
distributed tobacco products are
adulterated or misbranded under
section 902 or 903 of the FD&C Act. For
example, complaints could indicate that
products have been ‘‘prepared, packed,
or held under insanitary conditions’’
(section 902(2) of the FD&C Act). In
addition, as noted previously,
complaints can uncover crosscontamination in a production process
that resulted in an adverse experience to
the user, necessitating a change in the
manufacturing process to prevent the
further production of crosscontaminated products. The proposed
requirements in this rule that would
require manufacturers to process,
evaluate, investigate, and document
complaints would help them to address
and prevent recurrence of such
adulteration.
These proposed complaint
requirements also may help ensure that
the packaging, labeling, or labels of
finished and bulk tobacco products
comply with applicable statutory and
regulatory requirements. For example, a
complaint may note that tobacco
products are missing labels with
required warning statements causing the
products to be misbranded under
section 903 of the FD&C Act. The
investigation may determine that
adequate acceptance activities are not
being performed during the packaging
and labeling operations. This provision
would enable the manufacturer to
ensure that required warning statements
are applied to prevent misbranded
products from being commercially
marketed.
3. Corrective and Preventive Actions
Proposed § 1120.16 sets forth the
requirements for CAPA. CAPA, for
purposes of proposed § 1120.16, is a
systematic assessment of
nonconforming tobacco products and
design problems to determine the cause
and implement appropriate changes to
the product specifications, relevant
manufacturing methods and production
process procedures, and/or packaging,
labeling, and labels to correct and
prevent the cause of the nonconformity
or design problem. CAPA also helps
prevent the distribution of identified
nonconforming product and helps
identify design problems. These
proposed requirements are generally
similar to the industry
recommendations and to practices of
tobacco product manufacturing
establishments that follow ISO 9001–
2015 (Ref. 11). Tobacco product
manufacturers have utilized CAPA in
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the past to take appropriate actions to
correct and prevent identified causes of
nonconformities and design problems
(e.g., Refs. 23–27). FDA believes that all
tobacco product manufacturers should
implement CAPA procedures.
Proposed § 1120.16(a) would require
finished and bulk tobacco product
manufacturers to establish and maintain
procedures for implementing CAPAs.
Specifically, proposed § 1120.16(a)(1)
would require such manufacturers to
review and analyze processes, process
control records, complaints, production
records, returned products, reprocessed
products, reworked products, and other
sources of data to identify existing and
potential causes of nonconforming
tobacco product and design problems.
These sources would help
manufacturers identify possible causes
of nonconformities and design problems
and may also help manufacturers
identify previously undetected
problems.
Under the proposed rule, FDA expects
that manufacturers would periodically
examine manufacturing processes to
look for causes of nonconforming
tobacco products or design problems,
and take steps to prevent their
occurrence. For example, under
proposed § 1120.16(a)(1) (and the
proposed production processes and
controls provision discussed further
below (see § 1120.66)), a finished or
bulk e-liquid manufacturer would
periodically review the mixing process
for an e-liquid to determine if it has
been trending towards the upper control
limit for the nicotine concentration.
Such an issue would require a
corrective action to maintain the mixing
operation within the control limits so as
not to produce nonconforming product.
Further, records associated with other
tobacco products manufactured using
the same equipment or production
process, including records of tobacco
complaints, acceptance activities,
nonconforming product, and returned
products could help determine if a
repeated nonconformity is associated
with a manufacturing method or
procedure.
Appropriate statistical methodology
must be employed where necessary to
detect recurring problems. Statistical
techniques (e.g., Ref. 28) are useful to
identify trends of nonconforming
product or processes and records that
indicate systemic problems that
contribute to nonconformities.
Appropriate statistical tools, such as
trend analysis, can be used to review
tobacco product complaints, process
controls, nonconforming product,
acceptance activities, and production
records. It may be necessary to employ
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statistical techniques such as trend
analysis to identify recurring problems
across multiple batches and identify
potential causes of nonconforming
product or design problems, which is an
important part of preventive action.
Proposed § 1120.16(a)(2) would
require finished and bulk tobacco
product manufacturers to investigate the
cause of design problems or
nonconformities relating to the tobacco
product or the manufacturing process.
For example, if a validated cigarettemaking process has a normal 2 percent
rejection rate and that rate rises to 10
percent, this provision (along with
proposed § 1120.74(b)) would require
the manufacturer to perform an
investigation into the nonconformance
of the process. In this example, we
would expect the investigation to
include an assessment of production
batches manufactured before and after
the suspect batch, including records of
monitoring of the process control
parameters required by proposed
§ 1120.66(a)(2) and continued process
verification results required by
proposed § 1120.66(b)(3) to determine if
other batches have been affected and
whether there are process deviations
that require revalidation of the
manufacturing process pursuant to
proposed § 1120.66(a)(3).
If a manufacturer’s investigation
shows that the cause of the design
problem or nonconformity cannot be
determined without the involvement of
another entity, such as a specification
developer, contract manufacturer, or
other entity that performs a
manufacturing operation for the
product, then the manufacturer should
work together with the other entity to
determine the cause of the design
problem or nonconformity. This would
include the timely reporting to other
entities of all relevant information
related to the design problem or
nonconformity. For example, if a
contract manufacturer investigates the
cause of a nonconformity in accordance
with proposed §§ 1120.16(a)(2) and
1120.74(b) and determines that it does
not pertain to its contract manufacturing
process, the contract manufacturer
should report the information to the
specification developer for
investigation. The specification
developer has knowledge of, and
controls the design and development
information of, the finished tobacco
product and may be in the best position
to investigate whether the
nonconformity relates to a design
problem, and to implement CAPA for
issues related to product design.
Similarly, if a finished tobacco product
manufacturer who repackages or
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relabels tobacco products performs a
CAPA investigation and determines that
the cause of a nonconformity does not
relate to its repackaging or relabeling
process, it should report the
nonconformity to the other
manufacturer(s), who then can conduct
an adequate investigation, determine the
cause of the nonconformity, and
implement appropriate CAPA, for
example changes to process controls.
Proposed § 1120.16(a)(3) would
require finished and bulk tobacco
product manufacturers to identify and
take actions needed to correct and
prevent the recurrence of design
problems and nonconformities and
other related problems found in the
investigation. Correction and prevention
of inadequate procedures and practices
should result in fewer tobacco product
nonconformities. To comply with this
provision, for example, a manufacturer
could decide to revise and update
inadequate procedures, identify and
correct improper personnel training, or
require refresher training on a procedure
to address employees’ failure to follow
such procedure. When identifying such
actions, manufacturers should take into
account the risk of illness or injury
posed by the design problem or
nonconformance. The degree of
corrective and preventive action taken
to eliminate or minimize design
problems or nonconformities should be
appropriate to the magnitude of the
problem and commensurate with the
associated risks. For example, to address
a more serious problem such as a design
problem resulting in a fire or explosion,
the manufacturer may need to take a
more significant corrective and
preventive action, such as a product
redesign. When performing the CAPA in
such a scenario, the manufacturer may
need to incorporate its risk management
process (see proposed § 1120.42(a)(1)) to
assess and treat the risk.
Proposed § 1120.16(a)(4) would
require finished and bulk tobacco
product manufacturers to verify or
validate CAPAs to ensure that the
actions are effective and do not
adversely affect the product.
Verification, as defined in proposed
§ 1120.3, would refer to confirmation by
examination and objective evidence that
specified requirements have been
fulfilled. Examples of verification
activities would include measuring a
dimension such as the length or
circumference of a cigarette or cigar to
confirm it meets a specified
requirement, conducting a laboratory
analysis of a pH level to confirm it is
within a specified range, and
performing a visual comparison of a
hand-rolled cigar against a standard or
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approved model to confirm the proper
shape and dimensions of that finished
cigar. Validation, as defined in proposed
§ 1120.3, would refer to confirmation by
examination and objective evidence that
the particular requirements can be
consistently fulfilled. An example of a
validation activity would be the
validation of the smokeless tobacco
fermentation process, which would be
used to demonstrate that when key
parameters (e.g., temperature, pH, oven
volatiles, and number of turns) are met,
conforming product will be produced in
that batch. The relevant parameters
would be monitored to confirm that the
batch was produced within the
validated ranges for the fermentation
process.
Verification and validation could also
include the collection and analysis of
data, such as from acceptance activities
and nonconforming products, to
confirm that a CAPA has effectively
addressed the problem. Moreover, if a
tobacco product manufacturer
determines that a process change is
required because the existing process
cannot be maintained, proposed
§ 1120.16(a)(4) would require the
manufacturer to verify or validate that
this CAPA does not adversely affect the
tobacco product by, for example,
modifying an established specification.
Verification and validation activities
provide an opportunity to demonstrate
through examination and objective
evidence that the proposed corrective
and preventive action is effective and
does not introduce new or increased
risks associated with the product,
production process, packing, and
storage. For example, if a manufacturer
receives complaints about the presence
of mold in finished tobacco product, it
may decide to initiate a CAPA to
address this issue by changing the
packaging to control the moisture
content of the tobacco product. The
manufacturer must verify or validate the
newly redesigned packaging, for
example, by confirming that the new
packaging material’s moisture barrier
meets specified requirements or
conducting shelf life testing,
respectively.
Proposed § 1120.16(a)(5) would
require finished and bulk tobacco
product manufacturers to implement
and document changes to tobacco
product specifications, manufacturing
methods and production process
procedures, and packaging, labeling,
and labels needed to correct and prevent
identified causes of the design problem
or the nonconformity. A tobacco
product manufacturer could comply
with this provision in many different
ways. For example, a tobacco product
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manufacturer that receives consumer
complaints regarding respiratory
distress, may redesign an ENDS
cartomizer to minimize metal and
silicate particles in the aerosol (Ref. 2).
Similarly, a cigarette manufacturer may
determine that calibration procedures
need to be revised to correct the
improper application of casings applied
to cut filler and prevent the recurrence
of nonconforming product (Ref. 29).
Another example is a manufacturer that
may change solvents used on packaging
(e.g., benzene, toluene, methyl ethyl
ketone, methyl cellosolve, cellosolve)
that are found to contaminate cigarettes
(Ref. 30).
Proposed § 1120.16(a)(6) would
require that information related to the
design problem or nonconformity and
the CAPA taken be disseminated to
management with executive
responsibility, those responsible for
acceptance activities of a tobacco
product, and personnel responsible for
identifying training needs in accordance
with proposed § 1120.12(e). This
requirement would help ensure that
designated individuals who are
responsible for implementing TPMP
requirements are notified about design
problems, nonconformities, and CAPAs
and can adjust procedures accordingly.
Proposed § 1120.16(b) would require
that finished and bulk tobacco product
manufacturers maintain records of all
activities conducted under this section
and that these records include the date
and time, the individual performing the
activity, any information that
demonstrates the requirement was met,
and any data or calculations necessary
to reconstruct the results. For purposes
of this proposed part 1120, FDA
interprets ‘‘reconstruct,’’ in this context,
to mean the ability to re-create the
results by analyzing all data, including
source and metadata data, and records,
including calculations. Although FDA is
not proposing to prescribe a particular
format to document CAPA activities,
this provision would require tobacco
product manufacturers to document all
of the actions taken to address the
requirements under this section (e.g.,
Refs. 24–26).
The proposed § 1120.16 requirements
would help assure that the public health
is protected by requiring tobacco
product manufacturers to perform a
systematic assessment of
nonconforming products and design
problems to determine and address the
cause. For example, nonconforming
product can result from inadequate or
nonexistent tobacco product or process
specifications; failures of or problems
with purchasing controls; inadequate
process controls; improper facilities or
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equipment; inadequate training; and
inadequate manufacturing methods and
procedures.
The proposed requirements would
help ensure that nonconformities and
design problems are thoroughly
investigated and effective CAPA are
taken to eliminate or minimize them
and potential harms to the consumer.
For example, under this proposed
section, an ENDS manufacturer that
receives complaints about respiratory
distress and metallic aftertaste from use
of an ENDS product may initiate a
CAPA investigation. The manufacturer
may determine that the cartomizer
aerosol contains traces of tin, copper,
nickel, and silver metals attributed to
poor solder joints from the cartomizer
supplier (Ref. 2), and take a CAPA to
change suppliers, use different
cartomizer materials, and implement
solder joint reliability testing as an
acceptance activity (see § 1120.64).
While individual tobacco product
manufacturers may have used CAPA in
the past, these proposed requirements
would ensure that all finished and bulk
manufacturers take these actions to
prevent harms that could occur as a
result of design problems and
nonconforming products.
CAPA can also help minimize or
prevent contamination of finished or
bulk tobacco product. For example, due
to increased consumer complaints of
plastic or Styrofoam material in finished
tobacco products, a manufacturer may
initiate a CAPA to implement an optical
sorter to prevent the introduction of
non-ferrous NTRMs into finished and
bulk tobacco products.
The proposed CAPA requirements
would also help assure that tobacco
products are in compliance with the
requirements of chapter IX of the FD&C
Act by establishing procedures for the
manufacturer to follow in taking
appropriate action on nonconforming
and contaminated tobacco products
both prior to, and after the manufacturer
starts, marketing the products. For
example, a CAPA to prevent the
introduction of non-ferrous NTRMs into
finished or bulk tobacco products, as
discussed above, would help ensure that
the product is not adulterated under
section 902(a)(1) of the FD&C Act.
Moreover, these provisions would help
ensure that appropriate measures are
taken to address new or MRTPs that do
not conform to the specifications
provided by the manufacturer to FDA in
the relevant tobacco product
applications (i.e., SE Report, SE
exemption request, PMTA, MRTPA) and
that pre-existing tobacco products are
manufactured consistent with their
original characteristics.
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1. Personnel Practices
Proposed § 1120.32 would require
finished and bulk tobacco product
manufacturers to establish and maintain
procedures for the cleanliness, personal
practices, and apparel of personnel.
Under this proposed requirement, the
procedures must include requirements
to ensure that contact between the
personnel and the tobacco product
manufacturer or the environment would
not result in contamination of the
tobacco product. These proposed
requirements are generally similar to
personnel practices that FDA has
observed during establishment
inspections. Personnel can contaminate
tobacco products by unintentionally
transferring bacteria, viruses, or disease
through the handling of tobacco
products, and contamination (e.g.,
physical or microbial) may occur at any
time during the manufacturing process.
Therefore, this proposed rule would
require each tobacco product
manufacturer to set up appropriate,
consistent, and effective measures to
prevent personnel from contaminating
tobacco products. Examples of such
measures for ‘‘cleanliness, personal
practices, and apparel’’ can include
outer garment requirements, personal
cleanliness, restrictions on jewelry and
other loose items, adequate hand
washing before handling a tobacco
product, use of gloves, head coverings,
or other protective equipment, and daily
checks on these practices.
This proposed requirement would
help ensure that the public health is
protected by helping to prevent tobacco
products from becoming contaminated,
which can adversely affect public health
over and above the risk normally
associated with the use of the product.
The proposed requirements also would
help assure that tobacco products are in
compliance with the requirements of
chapter IX of the FD&C Act. These
measures would prevent a likely source
of contamination and nonconformity
and help ensure that products are not
manufactured under insanitary
conditions. Therefore, the requirements
would help ensure that products are not
adulterated under section 902 of the
FD&C Act.
2. Buildings, Facilities, and Grounds
Proposed § 1120.34(a) would require
finished and bulk tobacco product
manufacturers to ensure that any
buildings and facilities used in or for
the manufacture, packaging, or storage
of a tobacco product are of suitable
construction, design, and location to
facilitate cleaning and sanitation,
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maintenance, and proper operations.
These proposed requirements are
generally similar to the controls for
buildings, facilities, and grounds in the
industry recommendations, and to
practices that FDA has observed during
establishment inspections.
The construction, design, and location
of the physical plant provide the
infrastructure that enables a tobacco
product manufacturer to conduct its
manufacturing operations. Therefore,
this proposed rule would require that
each building and facility be maintained
in an appropriate condition to prevent
tobacco product contamination. The
term ‘‘suitable,’’ as used in this
provision, would mean that the
construction, design, and location of
facilities would enable proper cleaning
and sanitizing, maintenance, and
operation. Examples of buildings and
facilities that are inadequately
constructed, designed or located would
include facilities that are constructed of
particle board that have exposed wood
chips or flakes that could become a
physical hazard, facilities that are
constructed of porous material and
cannot be adequately cleaned and
sanitized, and buildings and facilities
whose equipment is so tightly placed
that it prevents adequate cleaning and
maintenance of the building or facility.
For the buildings and facilities to
facilitate ‘‘proper operations’’, they
should be constructed, designed, and
located in a manner to facilitate the
logical flow of manufacturing activities
from receipt and storage of incoming
materials, processing, packaging, and
warehousing. FDA is not proposing to
require specific activities to satisfy this
requirement; rather the proposed rule is
intended to provide flexibility for
manufacturers to determine what is
appropriate based on the specific
manufacturing activities performed at
the establishment.
Proposed § 1120.34(a)(1) would
require that buildings and facilities have
adequate lighting. FDA would consider
this requirement satisfied if lighting
conditions enable the tobacco product
manufacturer to perform necessary
manufacturing operations, including
cleaning, sanitation, and maintenance.
Among other things, this requirement is
necessary to identify insanitary
conditions that may not be visible with
inadequate lighting. For example,
tobacco product manufacturers may
utilize visual inspection to remove
NTRMs from the production area and
inadequate lighting may make it
difficult for personnel to identify and
remove these materials. Manufacturers
should also take measures to make sure
that lighting is not a source of
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contamination. For example, lighting
should not attract pests that can
contaminate or otherwise render the
tobacco products adulterated or
misbranded under section 902 or 903 of
the FD&C Act. Manufacturers should
cover lighting fixtures or use shatterproof bulbs to prevent tobacco products
from becoming contaminated with glass
shards if the light bulbs shatter.
Proposed § 1120.34(a)(2) would
require that buildings and facilities have
adequate heating, ventilation, and
cooling (HVAC). HVAC equipment and
systems are used to maintain the
environmental conditions of buildings
and facilities. For example, a
manufacturer may establish
temperature, relative humidity, and air
flow conditions necessary for storage,
handling, or processing (such as mixing,
cutting, or blending) of tobacco product.
Use of fans and other air-blowing
equipment can maintain air ventilation
to minimize odors and vapors
(including steam and noxious fumes) in
areas where they may contaminate
product or otherwise render product
adulterated. This requirement would
help ensure that the HVAC equipment
is designed and maintained to prevent
contamination of tobacco products. For
example, manufacturers should prevent
conditions such as damaged or exposed
HVAC duct insulation hanging over
processing equipment or leakage of
hydraulic fluid from an HVAC system
on tobacco products that may
contaminate tobacco products (e.g., Ref.
31). While some tobacco product
manufacturers may already take such
actions to control environmental
conditions, these proposed
requirements would ensure that all
manufacturers take these actions to
prevent contamination that could occur
due to an inadequate HVAC system.
Proposed § 1120.34(a)(3) would
require finished and bulk tobacco
product manufacturers to utilize
adequate plumbing (including control of
drainage, backflow, sewage, and waste)
to avoid being a source of contamination
or creating insanitary conditions. For
example, water pipes should be
designed so condensation does not fall
on the tobacco product or tobacco
product-contact surfaces, which can
cause contamination. In addition, floors
cleaned with water (or water-soluble
products) should be designed with floor
drains to facilitate adequate drainage.
Water by-products, sewage, and waste
can be a source of contamination if they
touch a tobacco product-contact surface
or become a part of the tobacco product.
Improper control of drainage, sewage,
and waste also can result in pooling and
create insanitary conditions or attract
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pests that may contaminate tobacco
products with filth. Filthy conditions
from improper control of drainage,
sewage, and waste can be transferred
throughout the facility on shoes and
equipment.
Proposed § 1120.34(a)(4) would
require that buildings and facilities have
adequate waste collection, storage, and
disposal. Adequate waste collection,
storage, and disposal includes not
creating malodors that contaminate
tobacco products or result in an
attraction, harborage, or breeding places
for animals and pests. Trash bins should
have lids and be periodically emptied to
help reduce the potential for insanitary
conditions from microbial
contamination and pests.
Proposed § 1120.34(a)(5) would
require finished and bulk tobacco
product manufacturers to provide
adequate readily accessible
handwashing and toilet facilities. The
facilities must provide for water at
suitable temperatures and appropriate
cleaning and sanitation materials. FDA
considers adequate hand-washing and
toilet facilities to have hand-cleaning
and sanitizing preparation areas, towel
service or suitable drying stations, water
control valves, appropriate signs,
shelving or hooks on which to rest
garments while using the toilet, and
trash bins that are properly constructed
and maintained. Handwashing and
sanitizing, when used with water at
suitable temperatures and with
appropriate cleaning and sanitation
materials, are an important means of
preventing tobacco product
contamination by personnel.
Proposed § 1120.34(b) would require
finished and bulk tobacco product
manufacturers to maintain the facility
grounds in a condition to prevent
contamination. The grounds consist of
the actual physical property where the
buildings and facilities are located.
Inadequately maintained grounds can,
for example, present a pest harborage
area that can be a source of
contamination.
Proposed § 1120.34(c) would require
finished and bulk tobacco product
manufacturers to ensure that water used
in the manufacturing process, including
water that is or may become part of the
tobacco product (e.g., water used as an
ingredient or water used on a tobacco
product-contact surface) is potable, will
not contaminate the tobacco product, is
maintained under positive pressure
(e.g., to prevent back siphonage that can
draw water from a contaminated source
into the water supply system due to
leaks or gaps in the mains, crossconnections, or valves), and is supplied
from sources that comply with all
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applicable Federal, State, and local
requirements. Water is commonly used
in the manufacture of tobacco products,
and water that is untreated may be
contaminated with Escherichia coli (E.
coli) and coliform bacteria. All piping
systems, hydrants, taps, faucets, hoses,
buckets, and other equipment used for
the delivery of water that is used as an
ingredient or for use on tobacco
product-contact surfaces, should be
designed, constructed, maintained, and
operated in such a manner as to prevent
contamination of the water.
Under this proposal, the
manufacturer’s water supply should
come from a source for which adequate
controls exist for testing, treatment, and
removal of contaminants (e.g., microbes
and heavy metals).
Therefore, proposed § 1120.34(c)
would require that the water be
supplied from sources that comply with
all applicable Federal, State, and local
requirements. For example, state
governments have water departments
that administer the public water system
and have specific requirements to
ensure that the water is safe for
consumption and use.
Proposed § 1120.34(d) would require
finished and bulk tobacco product
manufacturers to establish and maintain
procedures for the cleaning and
sanitation of buildings, facilities, and
grounds, including procedures for the
use of any cleaning compounds,
sanitizing agents, pesticide chemicals,
rodenticides, insecticides, fungicides,
fumigating agents, and other toxic
materials. An establishment’s poor
cleaning and sanitation practices can
increase the likelihood of tobacco
product contamination. A tobacco
product manufacturer should take into
account the construction, design, and
location of the buildings and facilities as
well as the manufacturing operations,
when establishing cleaning and
sanitation procedures.
Specifically, proposed § 1120.34(d)(1)
would require that manufacturers’
cleaning and sanitation procedures
detail the cleaning schedules,
equipment, and materials to be used in
the cleaning and sanitization, as
appropriate, of the buildings, facilities,
and grounds.
Proposed § 1120.34(d)(2) would
require that these procedures include
measures to ensure that materials used
for cleaning and sanitation are
identified, held, used, and stored in a
manner to protect against contamination
of tobacco products and tobacco
product-contact surfaces. For example,
FDA has observed on inspections that
cleaning and sanitation materials are
sometimes stored in unmarked
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containers in the manufacturing area
(e.g., Ref. 32) and, consequently, may be
inadvertently used or mixed with
tobacco product ingredients, additives,
or materials. This proposed provision
would help prevent this potential
source of contamination. To help ensure
that the use of cleaning and sanitation
materials are used in a manner that
protects against contamination,
manufacturers should ensure that such
materials are appropriate for their
intended purpose and nontoxic where
possible.
Proposed § 1120.34(d)(3) also would
require that the use of cleaning and
sanitation materials comply with all
applicable Federal, State, and local
requirements related to their
application, use, or storage. For
example, hazardous cleaning and
sanitation chemicals must be handled,
used, and stored in a manner consistent
with the information contained in their
safety data sheets in accordance with
the hazard communication standard at
29 CFR 1910.1200(g).
Proposed § 1120.34(e) would require
finished and bulk tobacco product
manufacturers to establish and maintain
procedures for monitoring, controlling,
and minimizing the presence of animals
and pests in the buildings, facilities, and
grounds to protect against
contamination of tobacco products. This
proposed requirement would be limited
to manufacturing activities and not
extend to agricultural activities
including growing, cultivation, or
curing of raw tobacco (21 U.S.C. 387).
FDA acknowledges that tobacco is an
agricultural crop and, therefore, there is
the likelihood that there will be a
certain level of animals and pests (such
as tobacco beetles) in the tobacco.
However, it is important that
manufacturers take appropriate action to
control these animals and pests, which
can cause contamination (e.g., Refs. 33–
35). FDA is proposing that these
procedures include requirements for
establishing threshold criteria for
animals and pests. This provision is
intended to provide manufacturers with
flexibility to quantitatively establish
acceptable levels of animals or pests,
such as insects, that may be present and
the levels that would necessitate action
to control and minimize infestation in
order to avoid contamination.
Manufacturers may employ pest control
or fumigation to minimize the presence
of animals or pests (e.g., Ref. 36). This
approach is recognized in the
Cooperation Centre for Scientific
Research Relative to Tobacco’s
(CORESTA’s) Good Agricultural
Practices Guidelines (Ref. 37).
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This paragraph also would require
that the procedures include a
requirement that any pesticide,
including rodenticides, insecticides, or
fungicides used in the buildings,
facilities, and grounds be registered in
accordance with the Federal Insecticide,
Fungicide, and Rodenticide Act (7
U.S.C. 136 et seq.) and used in
accordance with its label, as applicable
and used in a manner that protects
against contamination. Pesticides, such
as rodenticides, insecticides, or
fungicides are useful to manufacturers
to monitor, control, and minimize
animals and pests effectively. The
tobacco product manufacturer should
follow all applicable pesticide labels,
identify proper compounds to be used,
use the correct concentration, and apply
it as directed to avoid contamination
(e.g., Refs. 38–40). Use of inappropriate
pest control chemicals or use in an
inappropriate manner can contaminate
tobacco products (e.g., Refs. 39–41).
Proposed § 1120.34(f) would require
finished and bulk tobacco product
manufacturers to maintain records of
cleaning and sanitation and animal and
pest control activities required under
this section. These records would be
required to include the date and time,
the individual performing the activity,
the type of activity performed, any
information demonstrating the
requirement was met, and any data or
calculations necessary to reconstruct the
results. We believe these records are
necessary for tobacco product
manufacturers to ensure that the
required activities have been conducted
and for FDA to verify that the activities
have been adequately performed.
The proposed requirements for
buildings, facilities, and grounds would
help assure that the public health is
protected by helping to prevent tobacco
product contamination by, among other
things, toxic cleaning compounds,
inadequate maintenance, or crosscontamination from inadequate cleaning
(e.g., Refs. 42–44). Insanitary conditions
can create the potential for growth of
microorganisms that may render tobacco
products injurious to health beyond
what is normally associated with
tobacco products (e.g., Refs. 45 and 46).
These proposed requirements also
would help assure that tobacco products
are in compliance with the requirements
of chapter IX of the FD&C Act by
helping to ensure that tobacco products
are not ‘‘prepared, packed, or held
under insanitary conditions’’ that may
contaminate tobacco products and
render them adulterated under section
902 of the FD&C Act. As discussed
above, inadequate or inappropriate
maintenance, cleaning and sanitizing
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procedures, or animal and pest control
may result in conditions that can
adulterate tobacco products.
3. Equipment
Proposed § 1120.36(a) would require
finished and bulk tobacco product
manufacturers to ensure all equipment
is appropriately designed and
constructed, and is suitable for its
intended purpose. These proposed
requirements are generally similar to the
equipment controls in the industry
recommendations and to controls that
FDA has observed during establishment
inspections. The term ‘‘equipment’’
means any machinery, tool, instrument,
utensil, or other similar or related
article, used in the manufacture,
preproduction design validation,
packing, or storage of a tobacco product.
Equipment that is appropriately
designed, constructed, and suitable for
its intended purpose is designed and
constructed in a manner that facilitates
its function, use, maintenance, and
cleaning. For example, under this
proposal, a tobacco cutter would be
required to be designed and constructed
to enable use, cleaning, and
maintenance (e.g., inspection and
replacement of its cutting blade). It
would also be required to be suitable for
its intended purpose to cut tobacco to
particular specifications (e.g., different
cut sizes).
Proposed § 1120.36(b) would require
finished and bulk tobacco product
manufacturers to establish and maintain
procedures, including the methods and
schedules, for the routine cleaning and
maintenance of equipment, to ensure
proper performance of equipment and
prevent contamination. This provision
is intended to give each tobacco product
manufacturer the flexibility to
determine the appropriate methods and
frequency of cleaning and maintenance
of equipment based on their
manufacturing practices. For example, a
manufacturer may require that cutting
equipment be cleaned after each batch
of tobacco is produced, using approved
sanitizing agents that will not
contaminate the tobacco product. The
manufacturer also could schedule
maintenance involving disassembling,
inspection, and replacement of the
cutting blade to be performed every 6
months. Proposed § 1120.36(b) would
also require that the procedures provide
for any change-over of tobacco product
and account for changes, limitations, or
adjustment to the equipment. For
example, if a manufacturer uses the
same equipment to manufacture
flavored and nonflavored tobacco
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products,4 the cleaning and
maintenance procedures must address
the change-over activities to prevent
mixups or cross-contamination (e.g.,
Refs. 47 and 48).
Proposed § 1120.36(c) would require
finished and bulk tobacco product
manufacturers to identify
(electronically, by signage, or other
method of identification), if applicable,
all processing lines and major
equipment to be used during
manufacturing to prevent mixups and
contamination. The intent of this
identification requirement is to prevent
mixups (e.g., flavored vs. nonflavored,
regular vs. mentholated) and
distribution of nonconforming product.
FDA is also proposing that related
information (i.e., which major
equipment and processing line was used
in the manufacture of a batch of finished
or bulk tobacco product) be maintained
in the production record, pursuant to
proposed § 1120.70(b)(3) to establish
traceability and assist with, for example,
nonconforming tobacco product
investigations.
FDA recognizes that it is impractical
to identify every piece of equipment
used during manufacturing. Thus, the
Agency proposes to require
identification of major equipment only.
Major equipment includes blending
silos, conditioning cylinders, makers,
filling machines, assembly equipment
(for cartridge production), and packers.
For example, if a manufacturer has
multiple blending silos to hold different
blends, conditioning cylinders at
different stages that add different
moisture levels, dedicated makers for
different cigarette lengths/
circumferences, filling machines for dry
vs. moist snuff, and packers for soft vs.
hard packs, this provision would
require all such equipment to be
appropriately identified. Examples of
equipment that would not need to be
identified under this proposed
provision include a portable hand-held
mixer, optical detectors (to remove
foreign matter), metal detectors, string
doffers (to remove string), and moisture
meters/detectors. In addition,
manufacturers would be required to
identify all processing lines. For
example, if there are dedicated maker
and packer lines for regular and
mentholated products, these processing
lines would be required to bear
appropriate identification to prevent
mixups and contamination. If a
4 FDA recently issued proposed tobacco product
standards that would prohibit menthol as a
characterizing flavor in cigarettes, 87 FR 26454
(May 4, 2022), and characterizing flavors (other
than tobacco) in all cigars and their components
and parts, 87 FR 26396 (May 4, 2022).
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manufacturer does not have multiple or
dedicated processing lines or major
equipment that could lead to product
mixup, it should document this as a
justification for not implementing these
proposed identification requirements.
Manufacturers may also choose to
include in the identification of the
processing line or major equipment the
identification of the product being
processed. FDA has observed that some
manufacturers place designated, color
coded, indicator to identify the flavor of
the product (for example, pink for
cherry flavor) being manufactured with
that equipment. This requirement is
intended to work in conjunction with
the requirements for identification and
acceptance status established in
proposed § 1120.64. Identifying the
product as well as major manufacturing
equipment, will help minimize or
eliminate mixups during the
manufacturing process.
Proposed § 1120.36(d) sets out
additional requirements for testing,
monitoring, and measuring equipment.
Testing, monitoring, and measuring
equipment is used in all stages of
manufacturing. Examples of testing,
monitoring, and measuring equipment
include pH meters, moisture meters,
and weight or measurement scales that
are used to verify established tobacco
product specifications.
Proposed § 1120.36(d)(1) would
require finished and bulk tobacco
product manufacturers to establish and
maintain procedures for all testing,
monitoring, and measuring equipment
to ensure such equipment is capable of
producing accurate and reliable results.
For example, if a manufacturer uses a
pH meter, this proposal would require
procedures for the use of such a meter
to address how its reference and pH
electrodes are to be maintained in order
to produce accurate results; otherwise, it
could result in unstable and off-scale
readings (Ref. 49). In addition, if an
ingredient specification is measured by
weight in grams, the scale would need
to be sensitive enough to accurately and
reliably provide these measurements to
ensure the correct amount of the
ingredient is added to the tobacco
product.
Proposed § 1120.36(d)(2) would
require that all testing, monitoring, and
measuring equipment be identified and
disabled, removed, replaced, or repaired
when it is no longer suitable for its
intended purpose or when it is no
longer capable of producing accurate
and reliable results. Defective
equipment is not suitable for use in the
manufacturing process and can result in
nonconforming or contaminated tobacco
product.
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Proposed § 1120.36(d)(3) would
require finished and bulk tobacco
product manufacturers to establish and
maintain procedures for the routine
calibration of testing, monitoring and
measuring equipment. Calibration
provides assurance that equipment is
properly performing and providing
accurate and reliable measurements.
Under this proposal, the procedures
must describe an appropriate reference
standard and include specific directions
and acceptance criteria for the limits of
accuracy and precision. Testing,
monitoring, and measuring equipment
must be calibrated before first use;
thereafter, at a frequency determined by
the equipment manufacturer or at
intervals necessary to ensure accurate
and reliable results; and after repair or
maintenance. The appropriate frequency
of calibration would likely depend on
the particular equipment, the equipment
manufacturer’s recommendation, the
activity the equipment is used for, and
the individual calibration process.
Calibration should be performed at
suitable intervals in accordance with an
established procedure containing
specific directions, schedules, and
limits for accuracy and precision based
on the type of instrument being used
and other factors such as operating
environment and wear and tear.
Proposed § 1120.36(e) would require
finished and bulk tobacco product
manufacturers to maintain records of all
activities required under this section.
Records would be required to include
the date and time, the individual
performing the activity, the type of
activity performed, any information that
demonstrates the requirement was met,
and any data or calculations necessary
to reconstruct the results.
The proposed equipment
requirements would assure that the
public health is protected, by helping to
prevent the use of malfunctioning
equipment that can produce
nonconforming product. For example, if
a tobacco cutter is not designed,
constructed, or maintained properly, it
can result in tobacco strips that do not
conform to established specifications for
cut size. The size of the cuttings of
tobacco is a physical design
specification that can influence the
release of nicotine in a tobacco product
(Ref. 6). Maintenance of equipment is
also necessary to prevent contamination
of tobacco product. For example, a
finished tobacco product manufacturer
previously recalled tobacco products
due to heavy oil spots from a cutter
head oil leak (Ref. 50). While some
manufacturers may already have
controls similar to the proposed
requirements in place, FDA believes it
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is important that all manufacturers
comply with these requirements to help
protect against the manufacturing and
distributing of contaminated or
otherwise nonconforming product. The
proposed identification requirement
would help assure that the public health
is protected by preventing mixups and
contamination of tobacco products that
could have an adverse impact on public
health.
The proposed equipment
requirements also would help assure
that tobacco products are in compliance
with the requirements of chapter IX of
the FD&C Act. For example, the
equipment requirements would help
ensure that tobacco products meet
applicable statutory requirements under
sections 905, 907, 910, and 911 of the
FD&C Act. Equipment that functions
properly and produces accurate and
reliable results is necessary to ensure
that new tobacco products and MRTPs
are manufactured consistent with the
specifications described in their
applications (i.e., SE Report, request for
SE exemption, PMTA, MRTPA); that the
specifications for pre-existing tobacco
products continue to be consistent with
their original characteristics; and that
tobacco products subject to tobacco
product standards are manufactured in
accordance with those standards.
For example, consider a cigarette
product marketed pursuant to an SE
Report. If laboratory equipment used in
the cigarette manufacturing provides a
check on the nicotine content in the
manufactured products, improperly
functioning equipment may allow
higher nicotine content in the
manufactured products. Such products
would not conform to the specifications
described in the SE Report. Because
FDA authorizes the marketing of
tobacco products based on the
specifications described in the relevant
marketing application, nonconforming
products, such as the cigarette in this
example, would be on the market
without FDA authorization in violation
of chapter IX of the FD&C Act.
In addition, a bulk manufacturer that
does not properly maintain or calibrate
its testing, monitoring, and measuring
equipment can produce nonconforming
bulk tobacco products. For example,
cutting equipment that has not been
properly maintained can result in bulk
cigarette tobacco, RYO, or pipe tobacco
products with an incorrect cut size.
Similarly, filling equipment that has not
been properly calibrated can produce
bulk e-liquids with nicotine
concentration that exceeds the labeled
concentration.
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4. Environmental Controls
Proposed § 1120.38(a) would require
finished and bulk tobacco product
manufacturers to establish and maintain
procedures to adequately control
environmental conditions where
appropriate. In addition, under the
proposed requirement, environmental
control systems would have to be
maintained and monitored to verify that
environmental controls, including
necessary equipment, are adequate and
functioning properly. Environmental
control systems include associated
equipment (e.g., HVAC equipment,
humidifier, air filters) that manages the
facility’s environmental conditions (e.g.,
temperature, humidity, ventilation,
filtration). These proposed
requirements, which are intended to
ensure that the tobacco product meets
its specifications and is not adversely
affected by environmental conditions,
complement those in proposed
§ 1120.34, which are intended, in part,
to ensure that buildings and facilities
have adequate controls to prevent
contamination. These proposed
requirements are generally similar to the
practices of manufacturing
establishments that follow ISO 9001–
2015 (Ref. 11).
The appropriate environmental
control procedures needed to comply
with this proposed requirement can
vary by product, manufacturing process,
and other factors. For example, if a
tobacco product manufacturer uses a
sterilization process for a moist snuff
product to achieve a product stability
specification, it should establish
environmental controls for temperature,
moisture, and time (Ref. 51). If a tobacco
product manufacturer determines that
specific conditions are necessary to
minimize mold growth, it would need to
establish appropriate environmental
controls, such as controlling the relative
humidity (Ref. 52). In addition, if an
ENDS manufacturer determines that
airborne particulates can contaminate eliquids, appropriate environmental
controls, such as use of air filters or
precautions against potential sources of
airborne contaminants, should be taken
(e.g., Ref. 10).
Proposed § 1120.38(a) also would
require that environmental control
systems be maintained and monitored to
verify that environmental controls,
including necessary equipment, are
adequate and functioning properly.
Monitoring of these systems can be
performed by recording data, using
alarms to determine if the
environmental controls deviate from the
operating range or fail, or other means
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to ensure that environmental controls
are operating as intended.
Proposed § 1120.38(b) would require
finished and bulk tobacco product
manufacturers to maintain records
regarding environmental controls,
including maintenance and monitoring.
Records would be required to include
the date and time, individual
performing the activity, type of activity
performed, any information that
demonstrates the requirement was met,
and any data or calculations necessary
to reconstruct the results. We believe
these records are necessary to ensure
that the required activities have been
conducted and for FDA to verify that the
activities have been adequately
performed.
The proposed environmental controls
requirements would help assure that the
public health is protected by
maintaining proper environmental
conditions to protect products from
contamination and to ensure they meet
specifications. For example, improper
humidity and temperature during
storage of tobacco can result in spoilage
and the growth of mold (Ref. 53).
Studies have shown that mold can grow
on reconstituted tobacco at certain
humidity and temperature conditions
(Ref. 54). FDA is aware that some
tobacco product manufacturers have a
microbiological monitoring plan and
perform environmental monitoring of
water and air in accordance with that
plan and assess the effectiveness of their
sanitation procedures (Ref. 55). As an
example of how environmental controls
can also be important to ensure that
products meet specifications, if a
smokeless tobacco product uses a heat
treatment process (Ref. 56) or a cigar
uses a fermentation process (Ref. 57) to
achieve a pH specification, the tobacco
product would not conform to its
established specification if the
manufacturer does not establish and
maintain environmental controls for the
temperature, moisture, and time. As
explained in more detail in the
discussion of proposed § 1120.74 (see
section II.E below), a specification such
as pH can affect the speed and amount
of nicotine that is delivered to a user
(Refs. 6 and 19). Moisture and pH also
can be associated with concentrations of
nicotine in smokeless tobacco (Refs. 58
and 59). While some manufacturers may
already have similar controls in place,
this proposed rule would help ensure
that all manufacturers establish such
controls to help protect against the
manufacturing and distributing of
contaminated or otherwise
nonconforming product.
In addition, the proposed
environmental controls would help
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assure that tobacco products are in
compliance with the requirements of
chapter IX of the FD&C Act. As
discussed, specific controlled
environmental conditions may be
necessary to manufacture a tobacco
product that conforms to established
specifications, including specifications
described in any relevant tobacco
product applications (i.e., SE Report,
request for SE exemption, PMTA,
MRTPA), and to ensure that the
specifications for pre-existing tobacco
products continue to be consistent with
their original characteristics.
D. Design and Development Controls
1. Design and Development Activities
Proposed § 1120.42 addresses risks
associated with design and development
activities by requiring finished and bulk
tobacco product manufacturers to
establish and maintain procedures to
control the design and development of
each finished and bulk tobacco product
and its package, including the control of
risks associated with the product,
production process, packing, and
storage. Procedures to control the design
and development of finished and bulk
tobacco products would need to address
risk management as well as design
verification and validation. The
proposed requirements incorporate
principles similar to those found in, for
example, ISO 9001; the QSR for medical
devices; current good manufacturing
practice, hazard analysis, and risk-based
preventive controls for human food; and
HACCP regulations.
Proposed § 1120.42(a) would require
finished and bulk tobacco product
manufacturers to establish and maintain
procedures to control the design and
development of each product and its
package, including the control of risks
associated with the product, production
process, packing, and storage. While
FDA is aware that some tobacco product
manufacturers already engage in a wide
variety of activities to control the design
and development of tobacco products,
including chemistry, toxicology, and
nonclinical testing; clinical assessment
and investigations; and consumer and
market research (e.g., Ref. 55), the
Agency believes that these requirements
are needed to ensure that all
manufacturers address risks associated
with design and development activities.
A manufacturer’s procedures may vary
based on the type of tobacco product
and may be specific to one or multiple
products. Therefore, FDA is proposing a
flexible framework to allow
manufacturers to implement procedures
that best suit their specific design and
development approach.
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Design activities can be performed by
different parts of a tobacco product
manufacturer’s organization, (e.g.,
manufacturing, marketing, purchasing,
and regulatory affairs). Procedures to
control the design and development of
a tobacco product should establish the
roles that any groups have in process
and describe the information that they
should receive and transmit, including
any approvals that may be necessary.
Under proposed § 1120.42(a), design
and development controls must control
for risks associated with each finished
and bulk tobacco product and its
package, production process, packing,
and storage. Specifically, proposed
§ 1120.42(a)(1) would require that the
design and development procedures
include a risk management process. For
purposes of this rule, a risk management
process is a preventive means to
identify and control for potential risks
throughout the product lifecycle (i.e.,
during design, manufacturing,
distribution, and use of products). Risk
management is an established practice
used by manufacturers in many
industries, including in the manufacture
of FDA-regulated products such as
foods, drugs, biologics, and medical
devices. General risk management
standards such as ISO 31000:2018—Risk
Management—Principles and
Guidelines (Ref. 12) can be used by
manufacturers to provide guidance in
establishing and maintaining a risk
management system. In some industries,
industry-specific risk management
standards have been developed (e.g.,
Refs. 60 and 61), whereas other
industries use a more broadly developed
framework (e.g., Ref. 62). While FDA is
not proposing to require compliance
with a particular risk management
framework or standard, FDA
recommends that finished and bulk
tobacco product manufacturers use an
established risk management framework
such as a standard or guideline.
The proposed provision would give
manufacturers flexibility in devising
their risk management process and the
type of risk assessment technique(s)
employed; however, at a minimum,
proposed § 1120.42(a)(1) would require
that the risk management process
include the following steps: risk
assessment (including risk
identification, risk analysis, and risk
evaluation), risk treatment, and
reassessment. A tobacco product
manufacturer can perform their risk
management process for categories,
types, or families of products that share
similar specifications and design
characteristics. During inspections, the
Agency has observed that some tobacco
product manufacturers currently use a
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risk management framework (including,
e.g., HACCP plans) that is consistent
with these proposed requirements (Ref.
63).
Under proposed § 1120.42(a)(1)(i),
each finished and bulk manufacturer
must perform a risk assessment that
includes risk identification, risk
analysis, and risk evaluation.
Manufacturers can utilize various risk
assessment techniques to help ensure
compliance with this section, such as
preliminary hazard analysis, Delphi,
scenario analysis, fault tree analysis,
cause-and-effect analysis, failure mode
and effect analysis, hazard and
operability studies, and hazard analysis
and critical control points (Ref. 62). Risk
assessment for risks associated with the
tobacco product would need to be
performed for each tobacco product
manufactured, packed, or stored, taking
into account the individual attributes of
each product, its package, and
manufacturing process. For example, a
manufacturer performing a risk
assessment for e-liquids would need to
consider potential risks associated with
access of e-liquid by children or leakage
of e-liquid from cartridges during and
after use, which can cause acute
nicotine toxicity to users and nonusers.
The first step of risk assessment that
would be required under proposed
§ 1120.42(a)(1)(i) is risk identification.
At this step, manufacturers would be
required to identify all known or
reasonably foreseeable risks associated
with the tobacco product and its
package, as well as its production
process, packing, and storage (see Refs.
12 and 62). In identifying all known or
reasonably foreseeable risks associated
with the tobacco product, a
manufacturer would be required to
identify known or reasonably
foreseeable risks that may occur
naturally or be introduced, intentionally
or unintentionally, in the growing,
harvesting, curing, leaf processing, and
warehousing of tobacco leaf, and during
primary production, manufacturing,
packing, or storage of finished or bulk
tobacco products. These risks may
include biological, chemical, or physical
hazards in a tobacco product, such as
harmful bacteria, pesticides, and
NTRMs. Risk identification would also
need to take into account risks
associated with product design. An
example of a risk associated with
product design is a dissolvable tobacco
product whose size and shape resembles
candy, resulting in potential misuse by
and harm to children.
‘‘Known’’ risks refer to those risks that
a tobacco product manufacturer knows
about through, for example, its
manufacturing and distribution
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experience, records, and reports (such
as complaints, returned products,
nonconforming product, and CAPA).
‘‘Reasonably foreseeable’’ risks are those
risks that a reasonably prudent tobacco
product manufacturer would become
aware of through scientific literature,
publications, or public information,
such as an industry standard or FDA
guidance document. To identify risks,
the manufacturer should evaluate
relevant information, such as complaint
file investigations, published literature,
articles, and reports. For example, in
identifying reasonably foreseeable risks
associated with an ENDS product with
a lithium battery, a manufacturer should
take into consideration, among other
things, available information regarding
design features of lithium ion batteries
that could cause overheating, fires, and
explosions (e.g., Refs. 64–69).
Proposed § 1120.42(a)(1)(i) would also
require that risk identification include
risks that may occur with normal use
(i.e., labeled and customary uses) and
with reasonably foreseeable misuse (i.e.,
any use not intended by the
manufacturer, including user error) of a
tobacco product. Risks that may occur
with normal use and with reasonably
foreseeable misuse are discussed in
greater detail below.
The concept of ‘‘reasonably
foreseeable misuse’’ is well-established
and utilized in risk management. For
example, the American National
Standards Institute (ANSI)/
Advancement of Medical
Instrumentation (AAMI)/International
Electrotechnical Commission (IEC)
62304:2006 regarding medical device
software, states that manufacturers must
identify potential causes of hazardous
situations, including reasonably
foreseeable misuse (Ref. 70). Since
misuse of a product can be a source of
harm, FDA believes it is appropriate to
consider reasonably foreseeable misuse
when completing risk management
activities for tobacco products. An
example of a risk related to reasonably
foreseeable misuse would include a
child accessing an e-liquid container
that does not have a secure container
closure system and ingesting the
product, which could lead to serious
injury or death due to nicotine toxicity.
Proposed § 1120.42(a)(1)(i) would
require each finished and bulk tobacco
product manufacturer to identify all
known or reasonably foreseeable risks
associated with the tobacco product and
its package, as well as its production
process, packing, and storage. Risks
associated with a tobacco product under
proposed § 1120.42(a)(1)(i) would
include risks associated with finished or
bulk tobacco product specifications,
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including product risks attributable to
components or parts, ingredients,
additives and materials; product design;
and issues addressed in a tobacco
product standard under section 907 of
the FD&C Act. For example, use of an
improper charger on a rechargeable ecigarette may result in a battery fire or
explosion due to differences in
specifications. Similarly, use of e-liquid
flavors containing diacetyl may cause
acute-onset bronchiolitis obliterans, a
severe and irreversible obstructive lung
disease (Ref. 71).
Risk identification would also need to
be performed for known or reasonably
foreseeable risks associated with the
tobacco product package. Risks
associated with a tobacco product
package would include substances that
may render the contents injurious to
health and cause the tobacco product to
become adulterated under section
902(3) of the FD&C Act or a package
design which can cause or expose users
and nonusers to harm. For example, an
e-liquid manufacturer would need to
consider potential risks of leakage of eliquid from cartridges, which can cause
product malfunction (Ref. 72) or skin
irritation (Ref. 73), as well as risks to
nonusers such as children who can
access the e-liquid and experience acute
nicotine toxicity (Refs. 74–76).
Risk identification would also need to
be performed for all known or
reasonably foreseeable risks associated
with the production process, packing,
and storage. Risks associated with the
production process, packing, and
storage would include substances and
conditions that can contaminate and/or
render the tobacco product injurious to
health and thereby cause the tobacco
product to become adulterated under
section 902(1) and (2) of the FD&C Act,
including but not limited to, biological,
chemical, and physical hazards
described below. Risk identification
should take into account the type of
tobacco product being manufactured,
the manufacturing processes, and the
facility where the product is
manufactured, packed, or stored. Risks
identified in one facility may not be
significant in another facility, even if it
manufactures the same or a similar
product, due to differences in
equipment, process controls, and/or
maintenance programs. Additionally,
risks associated with a facility’s tobacco
products may differ based on the type
of tobacco product manufactured,
packed, or stored.
Risk identification should take into
account biological, chemical, and
physical hazards. For example,
biological hazards such as bacteria,
mold, yeast, microbes, and other
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biological organisms can grow on
tobacco and tobacco products as a result
of environmental conditions in their
warehousing, packing, and storage.
These hazards vary widely in their
prevalence, mode of action, infectious
dose, growth and survival
specifications, and resistance to heating,
chemical agents, and other processes or
treatments. The Agency has observed on
inspection that a cigarette manufacturer
identified potential mold on incoming
‘‘tobacco with yellow spots’’ during
visual inspection that was determined
by microbiological analysis to be
Aspergillus flavus (the major producer
of aflatoxin, which is associated with an
increased risk of liver cancer) (Ref. 77).
In addition, microbes that can be found
on tobacco and tobacco products
include bacteria, bacterial spores, fungi
(yeast and mold), fungal spores, cell
wall components (certain glucans and
flagellum), and diverse microbial toxins
that include exotoxins and endotoxins
(Ref. 78). Examples of bacterial-derived
toxins include endotoxins
(lipopolysaccharide, LPS; inflammatory
factor) and mold-derived mycotoxins
(Ref. 78).
Similarly, risk identification should
include chemical hazards. Chemical
hazards, including pesticide residues,
can be naturally occurring or
intentionally, unintentionally, or
incidentally added to tobacco, tobacco
products, or tobacco-product contacting
surfaces. For example, pesticide
chemical residues have been found on
commercially available cigarettes. In
2003, the European Commission’s Joint
Research Centre investigated the content
of organochlorine pesticides in a
selection of commercially available
cigarette brands and found that they
contained pesticide chemical residues
(Ref. 79). Organochlorine pesticides act
on the nervous system to prevent the
normal flow of nerve impulses to
muscles that control both voluntary
movement, such as walking, and
involuntary movement, such as
breathing and heartbeat (Ref. 80). These
classes of pesticides are also associated
with a range of adverse health effects
that could result in immediate and lifethreatening effects, such as respiratory
failure, or conditions that do not appear
immediately, such as cancer (Ref. 80).
When identifying chemical hazards,
tobacco product manufacturers should
assess the chemicals that are used in the
manufacturing establishment for
cleaning, sanitation, and pest control
purposes that may be associated with
the manufacturing, packing, and storage
of tobacco products, including
rodenticides, insecticides, fungicides,
and fumigating agents. For example,
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FDA is aware of situations where
packaging solvents, cleaning solutions,
hydraulic oil leakage, and machine
grease may have caused contamination
(Refs. 50 and 81).
Risk identification should also take
into account any physical hazards that
may be associated with the tobacco
product. These hazards include animals,
animal parts and excrement, insects and
insect excrement, such as tobacco
beetles and insect parts; rocks, stones,
and sand; plastic string, plastic sheet,
foam, and rubber; metal, glass, hessian/
burlap, wood products, cloth, and
cotton strings; and other forms of
NTRMs that may be introduced on the
farm, during harvesting, and during the
manufacturing process. The facility and
equipment also can be a source of
physical hazards (e.g., metal fragments
such as nuts and bolts from equipment
used in manufacturing and processing,
glass pieces from overhead light bulbs,
or debris from overhead equipment).
FDA is aware that glass shards have
been found in smokeless tobacco
products (Ref. 81). If glass is present in
chewing tobacco, it may lacerate the
gums or lips of the user of the tobacco
product. FDA believes it is critical to
identify NTRMs that may be introduced
throughout the supply chain (Ref. 37).
FDA is proposing that the risk
management process require
identification of all known and
reasonably foreseeable risks associated
with the tobacco product, including
risks that cause illness, injury, or death
normally associated with the use of
tobacco products. Identifying risks
normally associated with the use of the
tobacco product is necessary to perform
an adequate risk analysis and
evaluation. Some symptoms or health
effects of risks not normally associated
with the use of the tobacco product can
be similar to the symptoms or health
effects of risks normally associated with
the use of the tobacco product, and
therefore this requirement would help
ensure that risks that may appear to be
normally associated with the use of
tobacco products, but are not, are
included in the risk analysis and
evaluation. In addition, identifying
symptoms or health effects of risks
normally associated with the use of the
tobacco product and their likelihood
and consequence of occurrence will
help inform the investigation of user
reports and complaints about such
symptoms or health effects, because
they may also point to risks not
normally associated with the use of the
tobacco product. For example, an
increase of reported frequency or
severity of respiratory distress from use
of an ENDS product may help a
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manufacturer detect a previously
unidentified risk of metallic particles in
the cartomizer aerosol due to defective
solder joints from the cartomizer (Ref.
2). Similarly, increased complaints of
pneumonia, exacerbation of asthma,
bronchitis, chronic obstructive
pulmonary disease, eosinophilic
pneumonitis, and laryngitis may be
associated with chemical contamination
of a tobacco product (Ref. 82).
After risk identification, the next step
of risk assessment is risk analysis. Risk
analysis is an analysis of the nature and
level of the risk for each identified
known or reasonably foreseeable risk
that takes into account the likelihood of
occurrence of the risk and the
consequences of occurrence of the risk
(i.e., severity of the potential harm).
When considering the likelihood of
occurrence of the risk, the manufacturer
should consider the frequency that such
risk may occur in the type of product,
the production process, and the
particular manufacturing establishment.
When considering the consequences of
the occurrence of the risk, the
manufacturer should consider the
health effects of the risk, including the
severity, immediacy, or near-term onset
of any potential injury or illness, and
long-term effects from chronic or
cumulative exposure, on both users and
nonusers.
For example, FDA is aware that some
manufacturers have identified styrene
(Styrofoam) as a risk that requires risk
control. Styrene is a chemical hazard
that can be introduced in tobacco
products as an NTRM such as via food
containers that contaminate tobacco
products during manufacturing or via a
packaging coating that can be
transferred to the tobacco product (Ref.
83). Styrene can enter into the body of
consumers by inhalation or ingestion.
Styrene consumption can affect the
nervous system, resulting in changes in
color vision, tiredness, feeling drunk,
slowed reaction times, concentration
problems, and balance problems (Ref.
84). The International Agency for
Research on Cancer (IARC) has
determined that styrene is a possible
carcinogen (Ref. 85). Under the
proposed rule, a manufacturer
performing a risk analysis for styrene
would consider the likelihood of styrene
being introduced into the tobacco
product and reaching consumers. It
would also consider the health effects of
styrene exposure on users and nonusers.
For example, storage conditions such as
temperature and duration can affect
microbial growth and nitrite formation,
which can influence tobacco-specific Nnitrosamines (TSNA) content in
processed and packaged smokeless
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tobacco products. (See Ref. 16, Ref. 181–
182). Under the proposed rule, a
manufacturer should perform a risk
analysis of the tobacco product using
the expected storage period and
conditions and determine the likelihood
of changes to TSNA content that may
result in an increased risk to public
health as the product sits in storage.
Following risk analysis, the last step
of risk assessment is risk evaluation.
The proposed risk evaluation
requirement would require an
evaluation of each identified risk. Risk
evaluation is a determination of the
significance of the risk and the type of
risk treatment needed (e.g., avoiding the
risk, mitigating the risk, or choosing to
retain the risk), including the priority of
the risk treatment. A comprehensive
risk evaluation demonstrates that the
manufacturer has considered all
relevant information about the tobacco
products being manufactured, packed,
or stored and determined the
significance of the identified risks and
what type of risk treatment is needed.
In this context, determining the
significance of the risk means evaluating
whether the risk and its magnitude are
acceptable, tolerable, or unacceptable.
In determining the significance of the
risk, manufacturers should develop
criteria against which the risk and its
magnitude can be evaluated. For
example, a manufacturer may determine
that, based on its risk criteria, a risk of
nonusers ingesting e-liquids resulting in
toxic nicotine exposure is not tolerable
and must be controlled. The
manufacturer may similarly determine
that, based on its risk criteria, a nicotine
concentration that is a certain
percentage higher than the established
specification is not tolerable and must
be controlled through additional
manufacturing controls such as
acceptance testing. Determining the
significance of a risk would inform the
manufacturer’s decision regarding what
type of risk treatment is appropriate and
the priority of that risk treatment. FDA
is aware that during the evaluation stage
of a risk assessment, manufacturers
across industries sort risks into
categories based on established risk
criteria to determine whether risk
control/mitigation is required, should be
considered, or is not necessary (Ref. 12).
Proposed § 1120.42(a)(1)(ii) would
require that each finished and bulk
manufacturer treat all identified risks,
including risks addressed in applicable
tobacco product standards. Risk
treatment can include implementing
controls to avoid or remove the risk, or
making an informed decision to retain
the identified risk (Ref. 12). The
proposed risk treatment requirements
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would require the manufacturer to
significantly minimize or prevent risks
identified in proposed § 1120.42(a)(1)(i)
that are reasonably likely to occur and
that may cause serious illness, injury, or
death not normally associated with the
use of the tobacco product, or that the
manufacturer determines constitute an
unacceptable level of risk. Additionally,
risks addressed in any applicable
tobacco product standards would be
required to be treated in a manner that
ensures the tobacco product will
conform to the specifications and
requirements established in the tobacco
product standard. FDA requests
comment on whether these are the
appropriate risks for which risk
prevention or mitigation should be
required.
FDA’s application of risk management
concepts acknowledges that the use and
consumption of tobacco products entails
some degree of risk inherent to tobacco
use. Therefore, the risk mitigation and
prevention requirements in the
proposed rule focus on reducing or
eliminating those risks associated with
the tobacco product, its design and
packaging, and its associated production
process, packing, and storage that are
reasonably likely to occur and may
cause an illness, injury, or death not
normally associated with the use of
tobacco products. These requirements
are also intended to address issues that
the manufacturer determines constitute
an unacceptable level of risk. This
proposed provision would, therefore,
require tobacco product manufacturers
to, at a minimum, undertake risk
treatment to significantly minimize or
prevent such risks. Additionally, any
risks identified in an applicable tobacco
product standard would need to be
treated in a manner that ensures the
tobacco product will conform to the
tobacco product standard.
For example, a manufacturer may
determine that NTRMs such as glass,
metal, rocks, and stones are introduced
on the farm, during harvesting, or
during the manufacturing process, and
that, as a result, hard or sharp NTRMs
are reasonably likely to occur in a
tobacco product. The manufacturer may
also determine that, when these hard or
sharp NTRMs are present in a tobacco
product, they may cause traumatic
injury, including laceration and
perforation of tissues of the mouth,
tongue, throat, stomach, and intestine as
well as damage to the teeth and gums.
Based on this information, the
manufacturer would be required to
significantly minimize or prevent the
risk under § 1120.42(a)(1)(ii) of the
proposed rule.
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Risk treatment measures will vary
based on the type of product and the
risks identified as well as the
manufacturing facility. Risk treatment
can include manufacturing controls,
redesigning the tobacco product,
clarifying user instructions, or ordering
a component or part from a different
supplier. Risk treatment also may
include personnel requirements (e.g.,
health, cleanliness, personal practices,
and apparel of personnel), cleaning and
sanitation controls, animal and pest
controls, maintenance of equipment,
environmental controls, purchasing
controls (e.g., Good Agricultural
Practices, supplier guarantee, testing
raw tobacco for pesticide chemical
residues (Ref. 86)), acceptance activities
(e.g., visual inspection, tests, and other
verification activities), and process
controls (e.g., metal detectors, x-rays,
optical sorters). For example, FDA has
noted on inspections that certain
manufacturers have implemented
manufacturing policies that include a
requirement to use pens that do not
have caps, are color-coded, and contain
ferrous material to prevent physical
hazards from being introduced in the
tobacco product during the production
process and enable the hazard to be
readily identified by metal detectors and
magnets if necessary (Ref. 87).
Where risk treatment measures
required by proposed § 1120.42(a)(1)(ii)
are implemented to significantly
minimize or prevent a risk associated
with the production process, packing,
and storage that is reasonably likely to
occur and may cause serious illness,
injury, or death not normally associated
with the use of the tobacco product and
package, or that the manufacturer
determines constitutes an unacceptable
level of risk, the manufacturer should
incorporate these measures in the
relevant procedure(s) under proposed
part 1120. For example, the
manufacturer may need to incorporate
the risk treatment measures into its
procedures for personnel practices
under proposed § 1120.32, buildings,
facilities, and grounds under proposed
§ 1120.34, environmental controls under
proposed § 1120.38, purchasing controls
under § 1120.62, acceptance activities
under proposed § 1120.64, and
production processes and controls
under proposed § 1120.66.
Manufacturers also would be required to
validate or verify their production
process in accordance with proposed
§ 1120.66.
A manufacturer may determine that a
risk is unacceptable if it occurs
infrequently but the consequences are
severe. Likewise, a risk may be
unacceptable if the risk occurs
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frequently, even if it is not associated
with serious illness or injury. For
example, if a cigarette manufacturer
uses a new filter supplier that uses
methyl isothiocyanate (which can cause
throat irritation) in its filter processing,
it may determine that this is an
unacceptable level of risk if it occurs
frequently, even though the severity of
the risk is moderate or low.
Although testing alone is rarely
considered an effective risk treatment,
testing can be useful to verify that
control measures are effectively
minimizing or preventing risks. For
example, microbial testing of raw
materials may verify that suppliers have
controlled for biological hazards.
Environment testing also may verify
whether sanitation or environmental
controls have addressed the potential
for environmental pathogens to
contaminate tobacco products. For
example, during acceptance moisture
testing, a manufacturer may determine a
finished product has excessive moisture
content during the packing process that
has resulted in spoilage of cigarettes due
to growth of Aspergillus restrictus and
Aspergillus glaucus mold, a biological
hazard (Ref. 88).
Where a manufacturer has identified
a risk associated with consumer misuse
of a product, the manufacturer may
need to redesign the product in order to
comply with this proposed provision. If
there is a potential for misuse that
causes harm and such misuse could be
prevented, the manufacturer should
address it. For example, a tobacco
product manufacturer may determine
that a package redesign could reduce
choking hazards associated with
dissolvable tobacco products or toxic
exposure to e-liquids (e.g., Refs. 89 and
90). Similarly, an ENDS manufacturer
could redesign a battery charger
connection if the manufacturer
identifies the risk that users are
misusing the USB charging connection
port and using a nonstandard USB
power source that does not match the
manufacturer’s specifications.
Depending on the manufacturer’s
assessment of the risk, a redesign may
not always be necessary. However, if
new information suggests that risk
treatment short of redesign has not been
effective, the proposed rule would
require the manufacturer to reassess
their risk treatment activities pursuant
to proposed § 1120.42(a)(1)(iii) and
consider additional mitigation.
Proposed § 1120.42(a)(1)(iii) would
require each finished and bulk tobacco
product manufacturer to reassess the
risks whenever the manufacturer
becomes aware of new information that
could change the risk assessment and
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risk treatment, including information
about previously unidentified risks or
the adequacy of risk treatment
measures.
The risk management process FDA is
proposing is an ongoing process
whereby manufacturers update their
risk assessment as new information is
learned. The purpose of the
reassessment requirement is to
determine if existing risk assessment
and risk treatment need to be updated
in light of new information that bears on
the effectiveness of the risk management
process. New information can inform
the scientific understanding of a
previously assessed risk or identify a
new risk. A finished or bulk tobacco
product manufacturer may become
aware of new information in a variety of
ways, including user and nonuser
reports of adverse experiences, records
and reports (such as complaints,
returned products, nonconforming
product, and CAPA), and through
scientific literature, publications, or
public information, such as an industry
standard or FDA document.
Proposed § 1120.42(a)(1)(iii) would
specifically require finished and bulk
tobacco product manufacturers to
reassess risks whenever the
manufacturer becomes aware of new
information that indicates a previously
unidentified risk. For example, an ENDS
manufacturer may become aware that
the ENDS product’s power settings can
result in carbonyl generation which can
increase cancer potency (Refs. 91 and
92). Under these circumstances, the
ENDS manufacturer would have to
undertake the risk assessment and risk
treatment steps for the newly identified
risk.
Additionally, this provision would
also require the manufacturer to reassess
the risks when it becomes aware of new
information that indicates that a
previously identified risk they did not
believe was reasonably likely to occur
is, in fact, reasonably likely to occur.
For example, a tobacco product
manufacturer may have previously
identified metal fragments in chewing
tobacco as a risk that was not reasonably
likely to occur. If the manufacturer
begins to receive consumer complaints
about metal fragments being found in its
chewing tobacco, this new information
would necessitate a reassessment of the
risk to determine whether the initial risk
analysis and evaluation must be
updated and new risk treatment
measures must be implemented.
In addition, this provision would also
require manufacturers to reassess risks
when they become aware of new
information that indicates the existing
risk treatment measures are ineffective.
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For example, if consumer complaints
report that finished tobacco products
continue to have NTRM after risk
treatment measures have been
implemented, the tobacco product
manufacturer would need to reassess
the risk and modify the treatment
measures as necessary.
FDA recognizes that batteries and
other components may be a source of
risk. Therefore, FDA is proposing that
finished and bulk tobacco product
manufacturers, which are responsible
for component selection and design
(e.g., an ENDS manufacturer responsible
for the selection of the battery and the
manner in which it operates in the
ENDS product), would need to do a risk
assessment of the risks associated with
the finished or bulk tobacco product,
including risks attributable to such
components. For example, an ENDS
manufacturer should perform a risk
assessment of the battery design (such
as an internal or a commercially
available off-the-shelf external battery),
safety rating, and suppliers to consider
potential risks associated with use of the
battery with their ENDS product that
may occur during normal use (e.g.,
charging) and during reasonably
foreseeable misuse (e.g., customer
replacement with a non-OEM battery).
FDA is aware that not all tobacco
product manufacturers design the
tobacco products they manufacture.
Under this proposed rule, contract
manufacturers who are not responsible
for product design would not be
required to assess the design risks
associated with the products’
specifications. For example, if a contract
manufacturer does not engage in design
activities but only manufactures a
tobacco product for another party based
on specifications provided by that party,
the contract manufacturer would not be
responsible for assessing the design
risks associated with the product’s
specifications.
For finished and bulk tobacco
products first commercially marketed or
modified after the effective date of this
rule, proposed § 1120.42(a)(2) would
require finished and bulk tobacco
product manufacturers to perform
design verification to confirm that the
tobacco product and its packaging meet
specifications and design validation to
assess the performance of the tobacco
product. These activities would be
informed by the risk management
process in proposed § 1120.42(a)(1).
Process verification and process
validation would be separate
requirements and are found in proposed
§ 1120.66. Design verification confirms
that the product and packaging meet
their specifications. Design verification
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activities can include testing and
studies, and reviewing design
documents before their release as
specifications in the MMR. For example,
an ENDS manufacturer may establish
that the specification for a battery is a
power of 4 volts, temperature range of
200 °C to 300 °C, it must be charged in
less than 90 minutes, and that it can be
recharged 1,000 times. Under the
proposed rule, the manufacturer would
be required to perform battery testing to
verify that the battery performance
meets those specifications.
Design validation is a process to
assess the product performance to
confirm that it consistently performs or
functions as intended. For example, a
manufacturer could perform testing of
child resistant packaging to validate the
effectiveness of the package design in
preventing children from accessing the
tobacco product while allowing adult
users to open the package.
For finished and bulk tobacco
products first commercially marketed or
modified after the effective date of this
rule, proposed § 1120.42(a)(3) would
require that the product and packaging
design be approved by a designated,
authorized individual. The review and
approval would be required to ensure
that the product and packaging
specifications are supported by the
product design verification and
validation activities and that
appropriate risk treatment measures
have been implemented.
For finished and bulk tobacco
products first commercially marketed or
modified after the effective date of this
rule, proposed § 1120.42(a)(4) would
require finished and bulk tobacco
product manufacturers to transfer the
approved product and packaging
specifications to the MMR. Proposed
§ 1120.42(a)(5) would require finished
and bulk tobacco product
manufacturers, where appropriate, to
utilize the processes under proposed
§ 1120.42(a)(2) through (4) for design
changes before the changes are
implemented.
Proposed § 1120.42(b) would require
finished and bulk tobacco product
manufacturers to maintain records of all
activities required under this section.
These records would be required to
include the date and time, individual
performing the activity, type of activity
performed, any information that
demonstrates the requirement was met,
and any data or calculations necessary
to reconstruct the results. Manufacturers
would have flexibility to determine the
format in which these records are
maintained. For example, these records
may be maintained in a single record or
single file of records, or as part of a
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product- or product-type-specific index
system that references and includes the
location of all the required information.
The results of the design and
development activities would produce
the information documented in the
MMR, including specifications,
manufacturing methods and procedures,
and packaging and labeling (see
proposed § 1120.44(a)).
The proposed requirements for design
verification and validation, design
approval, and design transfer under
§ 1120.42(a)(2) through (4) would not
apply to existing tobacco products
already commercially marketed before
the effective date of this rule, including,
for example, pre-existing tobacco
products commercially marketed in the
United States as of February 15, 2007.
Finished and bulk tobacco product
manufacturers would not be required to
perform retroactive design verification
to confirm that such tobacco products
and their packages meet specifications,
or retroactive design validation to assess
their performance. Similarly, finished
and bulk tobacco product manufacturers
would not be required to perform
retroactive design approval and design
transfer for such products under
proposed § 1120.42(b)(3) and (4).
However, the proposed § 1120.42(a)(2)–
(4) requirements would apply to
finished and bulk tobacco products first
commercially marketed after the
effective date of the rule, and to any
finished and bulk tobacco products that
are modified after the effective date of
the rule, including changes made in
order to comply with a tobacco product
standard. When changes are made to
finished or bulk tobacco products
commercially marketed before the
effective date of any final TPMP rule,
the proposed requirements of
§ 1120.42(a)(2) must be followed to
confirm that the tobacco product and its
package, as modified, meet
specifications and that the tobacco
product will perform as intended.
The proposed design and
development activities requirements
would help assure that the public health
is protected by helping to prevent
illness, injury, or death not normally
associated with the use of the tobacco
product, including to users and
nonusers. The proposed provisions
would require finished and bulk tobacco
product manufacturers to perform an
assessment of the known and reasonably
foreseeable risks associated with the
tobacco product, its package, and its
production process, packing, and
storage that may occur with normal use
of the tobacco product or with any
reasonably foreseeable misuse of the
product, including user error. For
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example, ENDS can overheat, resulting
in fires and explosions (e.g., Refs. 64, 93
and 94). Under these proposed
requirements, an ENDS manufacturer
would be required to assess the risk the
battery poses in the design of its
finished tobacco product, as lithium
batteries can contribute to ‘‘thermal
runaway’’ and cause a battery fire or
explosion (Ref. 67). If the ENDS
manufacturer determines that this risk is
reasonably likely to occur and that it
may cause serious illness, injury, or
death not normally associated with the
use of the tobacco product, it would
then be required to take appropriate
treatment measures to significantly
minimize or prevent the risk, such as
use of overcharging protection circuits,
thermal power cutoffs, and internal
overpressure relief mechanisms that can
help prevent and mitigate thermal
runaway. The proposed provision
would then require manufacturers to
verify and validate the design of the
product taking into account these risk
treatment measures.
FDA believes that engaging in a risk
management process is the most
effective and efficient way to
proactively ensure that risks associated
with finished and bulk tobacco
products, their package, and their
production process, packing, and
storage, are adequately assessed and
treated. FDA believes such an approach
is more effective than identifying and
controlling risks through finished
product testing or sanitation controls
alone (Ref. 95). Additionally, other
TPMP requirements such as product
complaints, acceptance activities,
nonconforming product, and returned
product may not be sufficient to address
all risks.
The requirement to maintain records
of required design and development
activities could help FDA understand
how a tobacco product manufacturer
has established the specifications in the
MMR for the finished or bulk tobacco
product and their impact on public
health. In addition, in the event of a
recall, FDA could use these records to
learn information that may be related to
the recall and ascertain the appropriate
way to address the issue. For example,
FDA is aware of instances where
contamination of cigarettes with a
suspected chemical hazard resulted in a
recall. One cigarette manufacturer
announced a voluntary recall of
approximately 8 billion cigarettes
because the company detected unusual
tastes and peculiar odors in 36 product
lines (Ref. 82). Consumers who smoked
the affected cigarettes reportedly
suffered from pneumonia, exacerbation
of asthma, bronchitis, chronic
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obstructive pulmonary disease,
eosinophilic pneumonitis, and
laryngitis (Ref. 82). The manufacturer
detected methyl isothiocyanate (MITC)
in the cigarette filters (Ref. 82). Adverse
health effects from MITC exposure (e.g.,
mucosal irritation of the respiratory and
gastrointestinal tracts, conjunctival
irritation, and neurologic symptoms)
have been documented, although it was
not established in this recall event that
the reported illnesses were associated
with users smoking contaminated
cigarettes (Ref. 82). In such a scenario,
if MITC was not previously an
identified risk but was subsequently
determined to pose a risk because it was
used in the production of cigarette
filters by the filter supplier, this
provision would have required the
manufacturer to reassess the risk and to
take appropriate risk treatment steps.
The risk assessment and risk treatment
steps could include notifying the filter
supplier to cease the use of this
substance to minimize or prevent this
risk if the manufacturer determined the
level of risk to be unacceptable.
Alternatively, the manufacturer could
use the updated risk assessment to
choose an alternate filter supplier who
does not use MITC in the manufacture
of filters.
The proposed design and
development activities requirements
also would help assure that the finished
or bulk tobacco product is in
compliance with the requirements of
chapter IX of the FD&C Act. For
example, finished or bulk tobacco
products that pose risks such as
physical, chemical, and/or biological
hazards may be adulterated under
section 902 of the FD&C Act. While
some finished and bulk tobacco product
manufacturers may already have similar
controls in place, FDA believes that
manufacturers should be required to
engage in a risk management process
and perform design validation and
verification to help protect against the
manufacture and distribution of
nonconforming and/or contaminated
product.
3. Master Manufacturing Record
Proposed § 1120.44(a) would require
finished and bulk tobacco product
manufacturers to establish and maintain
an MMR for each finished and bulk
tobacco product they manufacture for
distribution. These proposed
requirements are similar to those in
other FDA-regulated industry
manufacturing regulations (e.g.,
§ 820.181). An MMR is a document or
a designated compilation of documents
containing the established specifications
for a tobacco product, including
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acceptance criteria for those
specifications, all relevant
manufacturing methods and production
process procedures for the tobacco
product, and all approved packaging,
labeling, and labels for the tobacco
product.
Under proposed § 1120.44(a)(1), the
MMR must include the tobacco product
specifications and acceptance criteria
for those specifications. A tobacco
product specification is any requirement
established by the manufacturer
(including specifications necessary to
ensure that the tobacco product meets
any applicable product standard) with
which a product must conform. Tobacco
product specifications can include
physical, chemical, and biological
specifications. Examples of physical
specifications include length,
circumference, and pressure drop for
cigarettes and cut size and weight for
smokeless tobacco products. An
example of a chemical specification is a
pH level for smokeless tobacco
products, and an example of a biological
specification is a specification related to
the use of a biological fermentation
agent used during the manufacturing
process for smokeless tobacco products.
Tobacco product specifications in the
MMR could include specifications for
the finished or bulk tobacco products as
well as specifications for incoming
components and in-process tobacco
products. For example, a tobacco
product manufacturer may establish
specifications for the cut size of
incoming tobacco cut filler or the
length, diameter, and tow of incoming
filters. Tobacco product manufacturers
may also establish specifications for inprocess tobacco products, for example,
a specification for the pH of fermented
tobacco before it is packaged as a
finished smokeless tobacco product or a
specification for the length,
circumference, and pressure drop of
cigarette filter rods before they are
packaged as finished cigarettes. In
addition, tobacco product
manufacturers may establish
specifications for finished tobacco
products, for example, specifications for
the length, circumference, and pressure
drop for cigarettes, or cut size and
weight for smokeless tobacco products.
Proposed § 1120.44(a)(1) also would
require that the MMR include
acceptance criteria for the tobacco
product specifications. The acceptance
criteria should indicate if there is a
particular value, range, minimum or
maximum value, and/or standard
deviation associated with a specification
for an incoming component, in-process
product, or finished or bulk tobacco
product. For example, if a smokeless
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tobacco product manufacturer
establishes a pH and a weight
specification for a finished smokeless
tobacco product, proposed
§ 1120.44(a)(1) would require that the
MMR for the product indicate the
specific pH and weight acceptance
criteria, for example, 7.2 ±0.5 pH and 3g
±0.2 gram (g), respectively. Similarly, if
an ENDS manufacturer establishes a
voltage specification for an adjustable,
variable voltage product, the MMR
would have to indicate the voltage
acceptance criteria, for example, a range
of 3–6 V. While this proposed rule
would require acceptance criteria, the
tobacco product manufacturer would
determine the specific acceptance
criteria that are appropriate for each
established specification.
Under the proposed requirement, it
would generally be up to manufacturers
to determine what specifications to
include in the MMR for each particular
product they manufacture. However,
proposed § 1120.44(a)(1)(i) through (iv)
would require that, at a minimum,
tobacco product specifications in the
MMR include certain specifications
related to product content, design, any
applicable product standards
established by FDA under section 907 of
the FD&C Act, and pesticide chemical
residues for raw tobacco.
Proposed § 1120.44(a)(1)(i) would
require the product specifications in the
MMR to include the identity and
amount of any components or parts,
ingredients, additives, and materials in
the finished or bulk tobacco product.
This information could be presented, for
example, in a bill of materials that
describes the identity and amount of the
ingredients, additives, and materials in
a finished tobacco product. The identity
of all components or parts, ingredients,
additives, and materials in the finished
or bulk tobacco product should include
a uniquely identifying name and/or
number information. The proposed
approach for uniquely identifying
information is intended to be consistent
with FDA’s current thinking on listing
of ingredients under section 904 of the
FD&C Act as articulated in FDA’s
guidance entitled ‘‘Listing of Ingredients
in Tobacco Products.’’ For example, for
ingredients that are single chemical
substances, uniquely identifying
information should be a unique
scientific name or code, such as the
FDA Unique Ingredient Identifier code,
Chemical Abstracts Service number, or
International Union of Pure and
Applied Chemistry name. Leaf tobacco
(i.e., whole leaf or parts) that has been
prepared solely by mechanical
processing that involves no chemical,
additive, or substance other than
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potable water should be uniquely
identified by, if known: the type (e.g.,
burley, bright, oriental); the variety; the
cure method (e.g., flue, fire, sun, steam,
air) and heat source (e.g., propane,
wood); and a description of any
recombinant DNA technology used to
engineer the tobacco. Complex
purchased ingredients, as described in
FDA’s revised guidance, ‘‘Listing of
Ingredients in Tobacco Products,’’
should be identified by: the complete
name of the manufacturer of the
complex purchased ingredient and the
uniquely identifying item name and/or
number (e.g., catalog number or
Universal Product Code (UPC)) used by
that manufacturer. Complex ingredients
made by the tobacco product
manufacturer or made to the tobacco
product manufacturer’s specifications
should be included in the MMR in a
manner that uniquely identifies each
individual ingredient.
We recognize that some tobacco
product manufacturers obtain certain
components or parts for their products
from other manufacturers or suppliers
and may not be in a position to know
every individual ingredient in those
components or parts. This is especially
true if the component or part is, for
example, a proprietary blend. In these
instances, the tobacco product
manufacturer could comply with
proposed § 1120.44(a)(1)(i) by including
the complete name of the manufacturer
of the component or part and a uniquely
identifying item name and/or number
(e.g., catalog number or UPC) used by
that manufacturer. The tobacco product
manufacturer, however, would have to
comply with additional requirements
intended to ensure awareness of any
changes to purchased components or
parts that may affect the tobacco
product (see proposed § 1120.62(c),
Purchasing controls).
Proposed § 1120.44(a)(1)(ii) would
require the MMR to include the finished
or bulk tobacco product design,
meaning the form and structure
concerning and the manner in which
components or parts, ingredients,
additives, and materials are integrated
to produce a tobacco product. For
example, a cigarette’s design could
include design features such as
ventilation, paper porosity, tobacco cut
width, and filter efficiency and the
manner in which the tobacco cut filler,
filter, cigarette paper, tipping paper, and
plug wrap are assembled to produce a
finished cigarette.
Under proposed § 1120.44(a)(1)(ii), a
manufacturer must also include an
identification of the product’s heating
source, if any (e.g., burning coal,
electric, chemical reaction, carbon tip),
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a discussion of the intended user
operation (how the tobacco product will
be used or operated by a user), and any
relevant product drawings or
schematics. For example, a discussion
of the intended user operation of an
ENDS product could include the
appropriate and intended methods to
charge the ENDS battery or how to
handle, refill, and store the e-liquids for
the ENDS product.
Proposed § 1120.44(a)(1)(iii) would
require the MMR to include any
specification necessary to ensure that
the tobacco product meets any
applicable product standard established
under section 907 of the FD&C Act. For
example, under section 907 of the FD&C
Act, FDA could establish a product
standard requiring the reduction of an
additive or constituent in a tobacco
product. In this case, the tobacco
product manufacturer would be
required to include any specification
necessary to ensure that the product
meets the established standard for that
additive or constituent. Finally,
proposed § 1120.44(a)(1)(iv) would
require the MMR to include
specifications for pesticide chemical
residues for raw tobacco.
Proposed § 1120.44(a)(2) would
require the MMR to include all relevant
manufacturing methods and production
process procedures. This requirement is
intended to capture all the
manufacturing steps involved in making
the tobacco product, from receipt of
incoming materials to distribution of the
finished or bulk product. Under this
requirement, the tobacco product
manufacturer would be required to
include any process controls,
production process specifications with
relevant acceptance criteria, and
monitoring and acceptance activities
(inspections, testing, evaluation, and
other verification activities). For
example, a smokeless tobacco product
manufacturer may control its
fermentation process by using a specific
amount of a biological agent, controlling
temperature and humidity, and setting
turn cycle specifications. Under the
proposed requirements, the
manufacturer must include these
production process specifications and
activities in the MMR for the finished or
bulk tobacco product. The manufacturer
would also be required to include any
established acceptance criteria
associated with these activities and
process specifications, for example,
acceptable temperature and humidity
ranges for the fermentation process.
The manufacturing methods and
production process procedures in the
MMR would also be required to include
any monitoring and acceptance
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activities. These are the activities the
manufacturer performs to ensure that
the production process meets the
established process specifications.
Acceptance and monitoring activities
may include inspections, tests,
evaluation, and other verification
activities. Under proposed
§ 1120.44(a)(2), the manufacturer would
be required to document all these
activities in the MMR.
Specific aspects of the requirement in
proposed § 1120.44(a)(2) and related
requirements are further discussed in
the proposed sections that follow,
including proposed §§ 1120.64
(Acceptance activities), 1120.66
(Production processes and controls),
and 1120.68 (Laboratory controls).
Proposed § 1120.44(a)(3) would
require the MMR to include all
packaging, labeling, and labels approved
by the manufacturer for use with the
finished or bulk tobacco product. To
satisfy this requirement, a tobacco
product manufacturer could maintain
actual copies of the packaging, labeling,
and labels approved for use with the
finished and bulk tobacco products.
Alternatively, a manufacturer could
maintain artwork files that describe the
design, layout, and content of the
packaging, labeling, and labels approved
for use with the products. For example,
a finished tobacco product manufacturer
may have packaging and labeling
materials with different warning
statements or different product package
inserts or onserts. Under the proposed
requirement, the MMR for the finished
tobacco product would have to include
or reference the location of these
materials so that they can be readily
accessible to FDA during inspections.
The MMR could be prepared either as
a single document (or single file of
documents) or as a product-specific
index system that references and
includes the location of all the required
information. For example, if a specific
manufacturing procedure is relevant to
multiple tobacco products, the
manufacturer would not need to
reproduce that procedure in the MMR
file for each product; instead the MMR
file for each product could simply list
and cross-reference the procedure (e.g.,
identify it by a name and/or number)
and indicate where the procedure can
be found. Similarly, MMR files for
multiple products could be included in
one single document, as long as it is
clear from the document what
information pertains to each specific
finished or bulk tobacco product.
Proposed § 1120.44(b) would require
finished and bulk tobacco product
manufacturers to establish and maintain
procedures for the review and approval
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of the MMR, including any changes
made to the MMR after initial approval.
Under these procedures, a designated,
qualified individual would be required
to review and approve all MMR
information before it is implemented in
the manufacture of finished or bulk
tobacco products for distribution. The
designated, qualified individual’s
approval of the MMR would be required
to be documented by date of approval
and name and signature of the
individual(s) approving the document.
When reviewing and approving the
MMR for a tobacco product, the
designated, qualified individual would
be required to confirm that any design
activities conducted to support the
tobacco product specifications have
been completed in accordance with the
product design and development
procedures established by the
manufacturer under § 1120.42 and that
the resulting production specifications
are correctly transferred into the
established MMR. These proposed
requirements are intended to ensure that
the tobacco product manufacturer has
adequate control over the MMR,
including changes to the MMR, and
therefore over the product, prior to its
release for distribution.
Proposed § 1120.44(c) would require
that the MMR describe which methods
and procedures established under
§ 1120.44(a)(2) and related sections,
including §§ 1120.62 (Purchasing
controls), 1120.64 (Acceptance
activities), 1120.66 (Production
processes and controls), and 1120.68
(Laboratory controls), are used to ensure
that the tobacco product is
manufactured in conformance with each
tobacco product specification
established under § 1120.44(a)(1). Thus,
under proposed § 1120.44(a)(1), the
MMR would include all established
product specifications; under proposed
§ 1120.44(a)(2), the MMR would include
all relevant manufacturing methods and
production process procedures; and
under proposed § 1120.44(c), the MMR
would link the methods and procedures
with the specifications by indicating
which method or procedure would be
used to ensure that each particular
specification is met.
For example, under proposed
§ 1120.44(a)(1) a finished cigarette
manufacturer may establish
specifications for the porosity, ink type
and color, and burn properties of a
cigarette paper. If the manufacturer
receives the paper from a qualified
cigarette paper supplier (consistent with
the purchasing controls in proposed
§ 1120.62) and ensures that the paper
meets its specifications by relying on a
Certificate of Analysis (CoA) from the
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supplier that addresses these
specifications, under proposed
§ 1120.44(c), the manufacturer would be
required to indicate in the MMR that a
supplier’s CoA is used to ensure that the
cigarette paper meets specifications for
porosity, ink type and color, and burn
properties. Similarly, a smokeless
tobacco product manufacturer may use
a laboratory test as its acceptance
activity (consistent with the acceptance
activity requirements in proposed
§ 1120.64) to ensure that a smokeless
product meets its pH specification, or a
cigarette manufacturer may use a
validated cutting process (consistent
with the production processes and
controls in proposed § 1120.66 and
laboratory controls in proposed
§ 1120.68) to demonstrate that the
tobacco cut filler meets its cut size
specification. Under proposed
§ 1120.44(c), the manufacturers would
be required to indicate the link between
these activities and controls and the
tobacco product specifications in the
MMR.
The Agency believes that the
proposed requirements would help
assure that the public health is
protected and that tobacco products are
in compliance with the requirements of
chapter IX of the FD&C Act. The
proposed requirements would
accomplish this by requiring
manufacturers to establish
specifications for each finished or bulk
tobacco product and follow
manufacturing methods and procedures
that ensure that those specifications are
met and, therefore, that products are
manufactured in a controlled and
consistent manner. The proposed MMR
requirements provide a foundation for
several of the requirements in part 1120.
Building on the specifications
established in the MMR, the purchasing
controls, acceptance activities, process
controls, and production record
requirements would help ensure that
each batch of tobacco product is
manufactured in conformance with its
established specifications. A
manufacturer that fails to maintain
control over its production process
could manufacture and distribute
nonconforming tobacco products, which
could adversely affect public health.
Because the MMR forms the foundation
for the process controls that ensure that
the production process operates as
intended, the proposed MMR
requirements would help ensure that
nonconforming tobacco products are not
manufactured and released for
distribution.
Under the proposed MMR
requirements, manufacturers would be
required to establish specifications
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related to the content and design of their
finished and bulk tobacco products.
Content and design are two critical
parameters of finished and bulk tobacco
products that can have a direct effect on
public health. The physical design
specifications of a tobacco product
interact with its chemical composition
to influence its function and effect on
consumers. Thus, the content and
design of finished and bulk tobacco
products can impact the health
consequences and addictiveness of the
product. For example, the design of a
cigarette filter’s ventilation impacts the
level of tar, nicotine, and carbon
monoxide produced in the cigarette’s
smoke (Ref. 96). If a cigarette deviates
from this ventilation design, the amount
of tar, nicotine, and carbon monoxide
delivered to the user may vary, affecting
the tobacco product’s toxicity and
addictiveness. Because the content and
design of a tobacco product can directly
(e.g., by increasing harmful emissions)
or indirectly (e.g., by increasing the
addictiveness and the amount of use)
contribute to the harm of a product,
tobacco products that are manufactured
inconsistently with established
specifications may cause increased
harm to the public health beyond what
is normally associated with the product
(Ref. 6). Requiring manufacturers to
establish product specifications and
manufacture products that meet those
specifications helps minimize harm to
public health associated with
nonconforming products.
In addition, the Agency believes that
the proposed MMR requirements would
help assure that tobacco products are in
compliance with the requirements of
chapter IX of the FD&C Act. For
example, the proposed requirements
would enable the Agency to monitor
and confirm that tobacco products are
not manufactured in a manner that
causes them to become adulterated or
misbranded in violation of section
902(1) through (3) or 903 of the FD&C
Act.
By requiring manufacturers to
establish product specifications and
manufacturing methods and procedures,
the proposed requirements would
reduce the chances of adulteration
during the production process. For
example, maintaining a state of control
would help decrease the likelihood that
products contain filthy, putrid, or
decomposed substances, or are
otherwise contaminated by added
poisonous or deleterious substances that
may render the product injurious to
health. A controlled production process
would also help ensure that products
are not prepared, packed, or held under
insanitary conditions.
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The proposed MMR requirements, in
particular proposed § 1120.44(a)(3),
would also help ensure that the
packaging, labeling, or labels of finished
tobacco products comply with
applicable statutory and regulatory
requirements. For example, the
packaging and labeling information
maintained in the MMR would help
FDA ascertain whether manufacturers
are adulterating or misbranding
products by approving and using
packaging or labeling that is false or
misleading, lacks required health
warnings, or contains unauthorized
modified risk claims.
The proposed MMR requirements,
together with the proposed process
controls, also would enable tobacco
product manufacturers to ensure, and
FDA to verify, that tobacco products are
manufactured in compliance with the
applicable premarket requirements
under sections 905 and 910 of the FD&C
Act. Specifically, the proposed
requirements would enable FDA to
verify that the established specifications
for new or MRTPs are consistent with
the tobacco product specifications
provided by the manufacturer to FDA in
the relevant tobacco product
applications (i.e., SE Report, request for
SE exemption, PMTA, MRTPA) and that
the specifications for pre-existing
tobacco products are consistent with
their original characteristics. The
proposed MMR requirements would
also help manufacturers to ensure, and
FDA to verify, that manufacturers are
not making changes to tobacco products
that may render the products new and
adulterated under section 902(6) of the
FD&C Act or misbranded under section
903(a)(6) of the FD&C Act.
The MMR requirements would also
help ensure that tobacco products are
manufactured in compliance with any
tobacco product standards established
under section 907 of the FD&C Act.
Under section 907, the Agency can
adopt a tobacco product standard if it
finds that the standard is appropriate for
the protection of the public health.
Proposed § 1120.44(a)(1)(iii) would
require the manufacturer to establish in
the MMR any specifications necessary
to ensure that the tobacco product meets
any applicable product standard. For
example, under section 907, FDA could
require a reduction or elimination of an
additive or constituent. In such an
instance, proposed § 1120.44(a)(1)(iii)
would require manufacturers to
establish specifications in the MMR to
ensure that the additive or constituent is
reduced or eliminated in accordance
with the standard.
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E. Process Controls
1. Purchasing Controls
Proposed § 1120.62 would require
manufacturers to ensure that purchased
or otherwise received products and
services from suppliers conform to
established specifications and that
suppliers are qualified. Specifically,
proposed § 1120.62(a) would require
finished and bulk tobacco product
manufacturers to establish and maintain
procedures to ensure that each
purchased or otherwise received
product or service related to the
manufacture of a finished or bulk
tobacco product is from a qualified
supplier and conforms to established
specifications. In this context, ‘‘products
or services related to the manufacture of
a finished or bulk tobacco product’’
means products or services that are used
in the manufacture of the product or
that could impact the performance,
composition, constituents or
characteristics of the product.
A purchased or otherwise received
product related to the manufacture of a
finished or bulk tobacco product would
include a component or part, ingredient,
additive, or other material purchased or
received for use in the manufacture of
a finished or bulk tobacco product. It
also would include manufacturing
materials as well as other materials
purchased or received for use in the
manufacture, packing, and storage of
tobacco products, on tobacco product
contact surfaces, or for the
manufacturing operation, including
cleaning and sanitation, of buildings,
facilities, and grounds.
A supplier of such product may be
internal (from an establishment within
the manufacturer’s organization; e.g., a
sister facility) or external (from an entity
outside of the manufacturer; e.g., an
external third-party entity that supplies
tobacco blends or flavorings). For
example, a cigarette manufacturer may
establish filter specifications for
circumference, length, and pressure
drop in the MMR in accordance with
proposed § 1120.44(a)(1) and purchase
filters from an external supplier. The
proposed purchasing controls provision
would require that the cigarette
manufacturer establish and maintain
procedures to ensure that the filter
supplier is qualified and that the filters
purchased and received from the
external filter supplier conform to the
established specifications. Such
purchasing control procedures would be
required whether payment for the
products or services occurs or not. Thus,
for example, a cigarette manufacturer
would be required to comply with these
requirements even when it receives
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filters from an internal supplier, such as
a ‘‘sister facility’’ or another corporate or
financial affiliate.
A ‘‘purchased or otherwise received
service related to the manufacture of a
finished or bulk tobacco product’’
would include any activity associated
with a manufacturing method or
production process procedure
established in § 1120.44(a)(2) as well as
any activity regulated under proposed
part 1120. Such services would include
manufacturing or other activities (e.g.,
specification development, laboratory
testing, packaging and labeling) that are
contracted to others. For example, a
tobacco product manufacturer may
contract with a third-party laboratory to
perform laboratory tests, or contract
with others to perform certain activities
required under proposed part 1120,
such as complaint handling, facility
cleaning, or pest control. Purchasing
controls for such outsourcing services
would be an additional requirement to
help ensure that any service purchased
or otherwise received from a supplier
complies with the relevant requirements
in proposed part 1120 (e.g.,
§§ 1120.44(a)(2), 1120.68, 1120.14,
1120.34) and meets specified
requirements. In such cases, the
finished or bulk tobacco product
manufacturer would still be responsible
for complying with all applicable
requirements under proposed part 1120,
even though it has chosen to outsource
certain activities.
Proposed § 1120.62(b) would require
finished and bulk tobacco product
manufacturers to establish and maintain
procedures for qualifying their
suppliers. It is important that suppliers
be qualified to demonstrate their ability
to provide products and services to
tobacco product manufacturers that
meet established specifications.
Proposed § 1120.62(b)(1) would require
the qualification procedures to include
evaluating and selecting potential
suppliers based on their ability to meet
requirements set by the manufacturer in
writing (on paper or electronically).
Supplier evaluation and selection may
be based, in part, on a supplier’s past
performance (i.e., a supplier’s historical
ability to meet a manufacturer’s
specifications or requirements
consistently). Qualification could also
include onsite visits, audits of the
supplier’s practices or records, or
periodic testing or sampling of the
supplier’s products or services to
determine if they conform to established
specifications and if the supplier
complies with applicable requirements
under proposed part 1120. It would be
the finished and bulk tobacco product
manufacturer’s responsibility to
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establish the appropriate supplier
evaluation and selection process to
ensure that purchased or otherwise
received products and services related
to the manufacture of a finished or bulk
tobacco product meet established
requirements.
Proposed § 1120.62(b)(2) would
require the qualification procedures to
include provisions that define the type
and extent of control to be exercised
over selected suppliers and their
product or service, based on evaluation
results. Manufacturers should determine
the degree of control necessary based on
the specific product or service
purchased or otherwise received. When
determining the type and extent of
control to be exercised over qualified
suppliers, manufacturers should use an
appropriate mix of evaluations, which
can include audits and acceptance
activities, to ensure that products and
services conform to established
specifications. Factors such as the
tobacco product manufacturer’s
knowledge or control of the supplier’s
manufacturing practices, the supplier’s
history of providing acceptable products
or services, history or trends of
delivering products or services that do
not meet specifications, and the impact
of the product or service on the finished
or bulk tobacco product meeting its
established specifications, can inform
the type and extent of control needed
for a particular supplied product or
service. For example, if a tobacco
product manufacturer determines that a
component supplier has a history of
providing acceptable product that meets
established specifications, it may
determine that a CoA is an adequate
control. However, if the tobacco product
manufacturer observes a trend that a
supplier has been providing
nonconforming products that have been
rejected and returned, it may determine
that increased audits or incoming
product acceptance activities such as
testing may be needed to comply with
these proposed requirements. FDA has
observed on inspections that
manufacturers may implement more
rigorous control over those suppliers
that are determined to have a ‘‘critical’’
impact on product specifications and
controls (Ref. 97).
Proposed § 1120.62(b)(3) would
require the qualification procedures to
include developing a list of qualified
suppliers and their product(s) or
service(s) and updating this information
periodically. This list of qualified
suppliers is intended to help provide
assurance to the manufacturer and FDA
that each supplier has been evaluated
and selected based on its ability to meet
established requirements.
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Proposed § 1120.62(b)(4) would
require that, as part of the qualification
procedures, finished and bulk tobacco
product manufacturers monitor
qualified suppliers to ensure they meet
specified requirements and perform
reevaluation as needed. This
requirement could be met by periodic
testing or sampling, or through periodic
reevaluation of the types of information
considered for initial evaluation and
selection of a supplier (e.g., records of
nonconforming product, onsite audits,
independent test results) under
proposed § 1120.62(b)(1). Thus, the
same kinds of information or records
could be used for both initial
qualification and ongoing monitoring of
suppliers. For example, a manufacturer
may use records of a supplier’s
performance (e.g., records showing that
a product meets established
specifications) to initially qualify
suppliers as well as to monitor their
continued ability to meet specified
requirements and determine whether
any adjustments to the type and extent
of control over qualified suppliers are
necessary (see proposed
§ 1120.62(b)(2)). A manufacturer may
determine that a supplier with a history
of deficient auditing results or that
repeatedly fails to meet established
requirements should no longer be a
qualified supplier.
FDA notes that this proposed rule
would allow for different approaches to
monitoring suppliers. While some
suppliers might warrant onsite visits
depending on the products at issue,
some products could be monitored
through acceptance activities. For
example, if a supplier supplies a
manufacturer with labels bearing the
required warnings for its finished
tobacco product and the historical
rejection rate of the labels at receipt is
1 percent, but that rate has recently
risen to 25 percent, the manufacturer
may consider that supplier no longer
qualified. Given that manufacturers are
required to establish and maintain
records of acceptance activities under
proposed § 1120.64(e), reviewing trend
lines across these activities would be an
acceptable way to comply with this
provision.
Proposed § 1120.62(c) would require
finished and bulk tobacco product
manufacturers to maintain records of all
activities conducted under proposed
§ 1120.62. Records must include the
date and time, individual performing
the activity, type of activity performed,
any information that demonstrates the
requirement was met, and any data or
calculations necessary to reconstruct the
results.
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The records described in this
proposed provision would include all
types of purchasing records. Purchasing
records are those records associated
with any supplier contract, the
established specifications for the
product or service being provided, and
any activities undertaken to qualify,
requalify, and monitor suppliers.
Purchasing records contain information
on the specifications or requirements for
a specific product or service. They
could include a purchasing contract
between a manufacturer and supplier,
documents and records that set forth the
quality requirements (i.e., procedures
and controls) that the supplier must
comply with, documents and records
that reflect the activities that the
manufacturer uses to control and
monitor the supplier (e.g., audits), and
documents and records provided by the
supplier that indicate the established
specifications for the product or service
(e.g., certificate of analysis (CoA),
drawings, specifications sheets,
catalogue numbers, engineering change
order). Some types of purchasing
records also may demonstrate
compliance with other provisions of this
proposed rule. For example, a CoA that
documents the specified requirements
for filters purchased from a supplier
may constitute a purchasing record for
purposes of this section, but it could
also be used as an acceptance activity
record to verify that a received batch of
filters meets established specifications.
Similarly, a finished tobacco product
manufacturer using a contract pest
control service to comply with the
proposed animal and pest control
requirement in § 1120.34(e) would be
required to maintain the invoice
documenting purchase of this service to
satisfy the recordkeeping requirements
under proposed § 1120.62(c) as well as
the recordkeeping requirements under
proposed § 1120.34(f).
Proposed § 1120.62(c) would also
require that records maintained under
this section include a written agreement
(e.g., purchase order, contractual
agreement) that the supplier will notify
the manufacturer of any change in the
product or service so that the
manufacturer can determine whether
the change may affect the specifications
of the finished or bulk tobacco product
established in accordance with
§ 1120.44(a)(1). This provision is
necessary to ensure that a supplier does
not make any changes to the product or
service without the knowledge of the
finished or bulk tobacco product
manufacturer that would result in a
change to a finished or bulk tobacco
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product’s specifications, rendering it a
nonconforming product.
If a tobacco product manufacturer
conducts audits to address the supplier
qualification requirements at proposed
§ 1120.62(b), FDA, as a matter of policy,
generally would not request to review or
copy such audit records during routine
inspections. Instead, FDA would
consider a written certification by the
manufacturer’s management with
executive responsibility stating that the
audits have been performed and
documented, the dates on which they
were performed, and that any action
taken in response to the audit results
has been completed, as sufficient to
meet the recordkeeping requirement
under proposed § 1120.62(c).
Nevertheless, this provision would not
limit the Agency’s ability to request for
review or copy any procedures created
to meet the requirement at proposed
§ 1120.62(b).
A tobacco product manufacturer
could contract out certain activities
required under proposed part 1120. To
ensure purchased or otherwise received
products or services conform to
specified requirements, each tobacco
product manufacturer would need to
establish and maintain procedures to
ensure that purchasing is carried out
subject to adequate controls, including
the evaluation and selection of
suppliers, and the clear and
unambiguous specification of
requirements for such suppliers. In
addition, the manufacturer would be
required to have acceptance activities in
accordance with proposed § 1120.64.
These controls would help ensure that
only suppliers that meet the specified
requirements are used.
The finished or bulk tobacco product
manufacturer would have the ultimate
responsibility for ensuring that all
applicable requirements under proposed
part 1120 are met. For example, if a
finished or bulk tobacco product
manufacturer outsources laboratory
testing services performed as part of an
acceptance activity to a contractor, the
manufacturer would be required to use
purchasing controls to help ensure that
the contract laboratory’s procedures,
processes, and records comply with the
proposed laboratory controls
requirements. The finished or bulk
tobacco product manufacturer would be
responsible if the contract laboratory
does not adequately implement
laboratory control processes.
Additionally, the finished or bulk
tobacco product manufacturer would be
responsible for ensuring it receives all
the documents and records needed to
comply with proposed § 1120.122,
including all relevant metadata. A
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15213
supplier (including a contractor or
consultant) would be directly
responsible for complying with part
1120 to the extent that it is a finished
or bulk tobacco product manufacturer
under this proposed rule. For example,
if a finished tobacco product
manufacturer sends ENDS products to a
contract packager to package and label
the products for consumer use, the
finished tobacco product manufacturer
would be required to use purchasing
controls to help ensure that the contract
packager’s packaging and labeling
activities meet specified requirements;
additionally, the contract packager
would be covered under the proposed
rule as a finished tobacco product
manufacturer and would be directly
responsible for the packaging and
labeling requirements under the
proposed rule (see the discussion of
proposed subpart F in section IV.F).
The proposed regulation is intended
to allow flexibility in the way finished
and bulk tobacco product manufacturers
ensure the acceptability of products and
services. Under the proposed
purchasing control requirements,
manufacturers would be required to
establish and maintain procedures that
clearly define the type and extent of
control they intend to apply to suppliers
and their products and services. A
finished or bulk tobacco product
manufacturer may choose to provide
greater in-house controls such as
additional acceptance activities (see
discussion of proposed § 1120.64 in
section IV.F.2) to ensure that products
and services meet specified
requirements, or the manufacturer may
require that the supplier adopt measures
necessary to ensure acceptability, as
appropriate, for example, batch testing.
FDA believes that a mix of purchasing
controls and in-house manufacturing
controls will generally be necessary to
ensure acceptability of received
products and services. A manufacturer
could review and approve the supplier’s
procedures or perform supplier audits to
assess the supplier’s continued
capability to provide acceptable
product. The manufacturer could also
review historical data, monitor and look
for trends in data such as acceptance
and nonconforming product records,
and perform inspection and testing of
received products.
FDA has observed that tobacco
product manufacturers use a variety of
different purchasing controls to ensure
that received products and services
conform to established specifications.
For example, a manufacturer may use
different purchasing controls based on
the degree of impact that the supplied
product or service may have on the
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finished or bulk tobacco product. A
manufacturer may determine that a
supplier of liquid nicotine would need
to provide a certificate of analysis of the
nicotine concentration for each batch,
undergo a yearly audit, and send every
fifth batch for an independent
laboratory analysis to confirm a
nonconformance rate of less than 1
percent. In contrast, the manufacturer
may determine that a supplier of outer
packaging for shipping (that does not
come into contact with the tobacco
product) only needs to be initially
qualified and to maintain production
records for review by the manufacturer
as requested. In addition, these
proposed requirements are generally
similar to the practices of manufacturing
establishments that follow ISO 9001.
The proposed purchasing controls
requirements would help assure that the
public health is protected by ensuring
that suppliers are capable of providing
products and services that conform to
established specifications and other
specified requirements set by the
manufacturer. A change in a received
product may impact one or more of the
established specifications of the
finished or bulk tobacco product,
rendering it nonconforming. For
example, a menthol supplier may
change its menthol formulation by using
a different chemical compound, such as
L-menthol instead of D-menthol
stereoisomer. This change in
formulation may affect the specification
for this ingredient and cause the
finished tobacco product not to meet the
specifications for menthol established in
the MMR. This change is formulation
may also impact public health as the
change from D-menthol to L-menthol
may promote smoking initiation and
nicotine addiction (Ref. 98).
A change in service also may impact
an established specification. For
example, if a contract laboratory
changes the sampling plan for product
acceptance, the test results may no
longer be representative of the product,
which may result in a nonconforming
product. Use of components or parts,
ingredients, additives, and materials
that do not meet specifications may
result in the manufacture of a
nonconforming tobacco product. In
addition, use of an unqualified
laboratory to perform testing and
sampling may result in a failure to
conduct adequate product acceptance
activities and in the manufacture of a
nonconforming tobacco product.
The proposed purchasing controls
requirements would also help assure
that tobacco products are in compliance
with chapter IX of the FD&C Act. For
example, purchasing controls would
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help ensure that products meet relevant
requirements under sections 905 and
910 of the FD&C Act and that such
products are not adulterated under
section 902(6) or misbranded under
section 903(a)(6) of the FD&C Act. The
proposed requirements would enable
the tobacco product manufacturer to be
aware of any change to supplied
products so that it may determine
whether the change may affect the
established specifications of the
finished or bulk tobacco product in the
MMR. A change in an established
tobacco product specification can result
in a modification and the creation of a
new tobacco product under section
910(a)(1)(B) of the FD&C Act for which
premarket review is required. For
example, a change in the denier per
filament specification of the acetate tow
material of a cigarette filter would
change the filter’s pressure drop,
rendering it a new tobacco product (Ref.
99). Therefore, this section would help
manufacturers to ensure, and FDA to
verify, that manufacturers are not
making changes to their tobacco
products that may render the products
adulterated under section 902(6) or
misbranded under section 903(a)(6) of
the FD&C Act. In addition, if a tobacco
product standard establishes
requirements respecting a component of
a tobacco product, the proposed
purchasing controls requirement would
help a finished tobacco product
manufacturer that obtains such
component from a supplier to ensure
that the purchased or received
component conforms to the standard.
Likewise, if a tobacco product standard
establishes requirements for testing of a
tobacco product and the testing is
performed by a contract laboratory, the
proposed requirement would help
ensure that the purchased or received
service results in a product that
conforms to the tobacco product
standard.
The proposed purchasing controls
requirements would also help ensure
that tobacco products are not
adulterated under section 902 of the
FD&C Act by ensuring that purchased or
received products are not contaminated
or held under insanitary conditions. For
example, a bulk manufacturer may
require through purchasing controls that
leaf producers follow a Good
Agricultural Practice program, including
the use of approved pesticides. This
would help ensure that purchased leaf
tobacco is not treated with unapproved
pesticides that may contain ‘‘any added
poisonous or added deleterious
substance that may render the product
injurious to health’’ and, therefore,
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adulterated under section 902(1) of the
FD&C Act.
2. Acceptance Activities
Proposed § 1120.64(a) would require
tobacco product manufacturers to
establish and maintain procedures for
acceptance activities, including
acceptance criteria. Acceptance
activities can be used throughout the
production process—incoming, during
the receipt of incoming materials; inprocess, during the manufacturing
process; and final, prior to the release of
the finished or bulk product for
distribution. These proposed
requirements are generally similar to the
practices of manufacturing
establishments that follow ISO 9001.
Acceptance activities could include
inspections, tests, evaluations, and other
verification activities. Inspections could
include visual inspection of incoming,
finished, or bulk tobacco products (Refs.
100 and 101). Testing could include
laboratory testing, such as testing the
resistance to draw of a cigarette (Ref.
102). Other verification activities could
include, for example, review of a
supplier’s CoA to ensure that an
ingredient meets its specification for
purity (e.g., Ref. 103), or use of
worksheets or programs to determine
that the correct amount or weight of
materials, ingredients, and additives has
been used. In addition, tobacco product
acceptance activities could include use
of a validated production process with
appropriate continued process
verification under proposed
§ 1120.66(b).
Although a manufacturer could rely
on the review of purchasing records
during incoming acceptance such as a
CoA, there may be circumstances where
testing or inspection may be necessary
for accepting incoming product. For
example, if a manufacturer determines
that a supplier’s product is close to the
outer parameters of acceptability, the
manufacturer could establish a testing
requirement to audit the supplier under
§ 1120.62(b)(2) to confirm the
information that is supplied in the CoA.
Manufacturers would have the
flexibility to choose which acceptance
activity method(s) is most suitable to
their needs, products, and
manufacturing process.
Proposed § 1120.64(a) also would
require that procedures for all
acceptance activities include acceptance
criteria. Acceptance criteria could be
expressed as values, ranges, or
tolerances or may include criteria such
as appearance, color, or specific gravity
(e.g., Ref. 104). For example, under
these proposed requirements, an eliquid manufacturer who uses liquid
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nicotine to make e-liquids could
perform laboratory testing as an
acceptance activity to verify that a
specification for the concentration of
incoming liquid nicotine is met. If the
manufacturer’s MMR establishes the
specification at 90 percent nicotine and
the specification’s acceptance criteria is
designated with a tolerance of ±0.40
percent, the laboratory testing results
would need to show that the
concentration of nicotine is between
89.6 percent and 90.4 percent to meet
the established specification. Under the
proposed requirements, if the incoming
liquid nicotine has a nicotine
concentration of less than 89.6 percent
or greater than 90.4 percent, the
manufacturer would need to treat the
incoming liquid nicotine as a
nonconforming product in accordance
with proposed § 1120.74.
In addition, acceptance activities that
involve sampling would be required to
use representative sampling under
proposed § 1120.72. Representative
samples are frequently used to
determine whether a batch of tobacco
product meets specifications. While
FDA is aware that some tobacco product
manufacturers use sampling plans for
acceptance activities, the Agency
believes that this requirement is needed
to ensure that all manufacturers who
perform sampling in their acceptance
activities use representative samples to
demonstrate that a batch meets
established specifications. CORESTA
has also developed recommended
methods for sampling plans for the
preparation of samples of different types
of tobacco products, such as cigarettes,
smokeless tobacco, fine-cut tobacco, and
cigars (Refs. 105, 107, 108).
Proposed § 1120.64(b)(1) would
require that the acceptance activity
procedures address acceptance activities
for all incoming products to ensure that
any specifications established under
§ 1120.44 or through purchasing
controls under § 1120.62 are met and
that such products are not contaminated
or deteriorated. The term ‘‘incoming
products’’ would include not only
incoming tobacco products, but also any
incoming equipment that is used in the
manufacturing of tobacco products,
such as cigarette makers, as well as any
other materials that may be used, such
as cleaning agents that may be used to
clean the tobacco contacting equipment
and may leave residues that might
contaminate the tobacco. Some tobacco
product manufacturers already use
acceptance activities to verify that
incoming products meet established
specifications. For example, organic
solvents such as toluene often are used
for the printing of cigarette packages. A
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tobacco product manufacturer could
evaluate a CoA for incoming cigarette
packages that indicates an upper limit
for the acceptance criteria of each
organic solvent. The tobacco product
manufacturer could review the analysis
results in the CoA showing the actual
measurement of the organic solvent to
determine whether these incoming
materials are acceptable for use in
manufacturing (e.g., Ref. 109). A tobacco
product manufacturer could also
conduct its own laboratory testing of
incoming material to determine that it
meets established specifications (e.g.,
Ref. 110).
Proposed § 1120.64(b)(1) also states
that each accepted incoming tobacco
product would need to be designated by
a unique identifier, which must be
maintained throughout manufacturing
and documented in accordance with
§ 1120.70(b)(5). Incoming acceptance
would apply to all incoming products,
but the unique identifier requirement
would be limited to those products that
meet the definition of a tobacco product.
Once the tobacco product manufacturer
accepts an incoming tobacco product for
use in the manufacturing process, a
unique identifier would be assigned. A
unique identifier is information, such as
a code or number that is maintained for
each accepted incoming tobacco
product, that would enable the tobacco
product manufacturer and FDA to
identify the supplier and unique
shipment (e.g., purchase order) of the
incoming tobacco product. The
proposed unique identifier requirement
would establish traceability for all
components or parts, ingredients,
additives, and materials in a finished or
bulk tobacco product and would aid in
investigations related to tobacco product
complaints, CAPAs, and nonconforming
products. For example, during an
investigation of a nonconforming
product, the unique identifiers of all
components or parts, ingredients,
additives, and materials in a finished or
bulk tobacco product would enable the
manufacturer to determine the scope
and cause of the nonconformance. If a
nonconformity is attributed to a
nonconforming component or part,
ingredient, additive, or material, the
manufacturer could take appropriate
corrective action with respect to any
other affected finished or bulk tobacco
product that uses the affected tobacco
product. For an incoming finished or
bulk tobacco product, the unique
identifier would be required to include,
or be traceable to, the manufacturing
code on the packaging or label of the
incoming finished or bulk tobacco
product. This could be a separate
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unique identifier or it could incorporate
the manufacturing code of the incoming
finished or bulk tobacco product. This
requirement would be important for
tobacco product manufacturers who
perform only packaging and labeling,
including repackaging and relabeling, as
the unique identifier would establish
traceability to the specific batch of the
incoming finished or bulk tobacco
product.
FDA is not proposing to prescribe the
format or mechanism (e.g., affixing a
batch or control number to the
immediate container or product label) of
the unique identifier requirement.
Rather, manufacturers would have the
flexibility to determine the method that
they would use to track and identify the
received and accepted incoming tobacco
products that are used in the
manufacture of finished and bulk
tobacco products. On inspections, FDA
has observed manufacturers using
various means of implementing unique
identifiers, including programmable and
scannable bar codes and tags affixed to
the immediate container.
FDA is proposing that the unique
identifier for each accepted incoming
component or part, ingredient, additive,
and material used in the manufacture of
finished and bulk tobacco products
would need to be documented in the
production record in accordance with
proposed § 1120.70(b)(5). Although not
required by this proposed rule, as
components and parts undergo further
manufacturing and become a new
component or part, ingredient, additive,
or material, a manufacturer may choose
to assign a new unique identifier to the
combined product, subassembly, or
batch of tobacco product. The new
unique identifier would establish more
accurate traceability to account for all
components or parts, ingredients,
additives, and materials in a finished or
bulk tobacco product and would aid in
investigations related to tobacco product
complaints, CAPAs, and nonconforming
products. However, any original unique
identifier would need to be maintained
in the production record, even if a
subsequent unique identifier is assigned
to the product after further
manufacturing. For example, if an eliquid manufacturer assigns a unique
identifier for banana and vanilla flavor
ingredients under § 1120.64(b)(1) and
further processes these ingredients to
make a batch of banana cre`me flavor, it
may assign a new identifier for the new
flavor. If this approach is used,
traceability to the unique identifiers of
the new, as well as the original,
individual components and parts,
ingredients, additives, and materials
would need to be maintained in
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accordance with proposed
§ 1120.70(b)(5).
This provision also would require that
the results of incoming acceptance
activities be reviewed and approved to
ensure that the incoming tobacco
product specifications established under
proposed § 1120.44 or through
purchasing controls under proposed
§ 1120.62 are met and that the product
is not contaminated or deteriorated.
Therefore, prior to using incoming
product in the manufacturing process, a
designated qualified individual would
be required to review the results of the
incoming tobacco product acceptance
activities, determine that the
specifications established in the MMR
and through purchasing controls are met
and that the product is not
contaminated or deteriorated, and
approve the release of the product for
manufacturing. The acceptance status of
the released tobacco product would be
maintained under proposed
§ 1120.64(d). FDA has observed on
inspections that the number of
personnel or the complexity of the
manufacturing process may determine
whether the review and approval of
incoming acceptance activities is
performed by the individual who
conducted the acceptance activity or a
designated quality assurance employee
who reviews and approves acceptance
activity results conducted by others.
The proposed rule would afford the
manufacturer flexibility to determine
how it would perform this activity, as
long as it occurs prior to the release of
incoming product for manufacturing.
Proposed § 1120.64(b)(2) would
require that acceptance activities
procedures address the testing and
acceptance of raw tobacco to ensure that
raw tobacco from suppliers (internal
and external to the organization)
complies with established specifications
for pesticide chemical residue(s). The
specifications for pesticide chemical
residue(s) would need to be established
by the manufacturer and comply with
any applicable tolerance(s) established
under Federal law.5 FDA considers raw
tobacco to include tobacco leaf and
tobacco cut rag that is received from
importers, wholesalers, and distributors.
Manufacturers would be required to
comply with this requirement for all
tobacco products containing raw
5 Under 907(a)(1)(B) of the FD&C Act, a tobacco
product manufacturer cannot use tobacco,
including foreign grown tobacco, that contains a
pesticide chemical residue that is at a level greater
than is specified by any tolerance applicable under
Federal law to domestically grown tobacco. As of
publication of this proposed rule, such a tolerance
level has not been established by Federal statute or
regulation.
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tobacco. A tobacco product
manufacturer could comply with this
proposed requirement by performing its
own testing or accepting a CoA from the
supplier of the raw tobacco showing
that relevant specifications for pesticide
chemical residue(s) are met (e.g., Refs.
111 and 112). On inspections, FDA has
observed that several tobacco product
manufacturers have established
specifications for pesticide chemical
residues for raw tobacco, taking into
account recommendations in
CORESTA’s Guide No. 1—The Concept
and Implementation of CPA (crop
protection agent) Guidance Residue
Levels (Ref. 86), and voluntary U.S.
Department of Agriculture pesticide
residue standards at 7 CFR 29.427.
Proposed § 1120.64(b)(3) would
require that all incoming tobacco
products, i.e., components or parts,
ingredients, additives, and materials, be
evaluated during incoming acceptance
activities to ensure that they are not
contaminated or deteriorated. FDA is
aware that tobacco product
manufacturers have considered and
used different methods to evaluate
products for physical and some
biological contamination including
metal detectors, x-rays, and optical
sorters (e.g., Refs. 113 and 114). Tobacco
product manufacturers could establish
procedures to visually inspect incoming
product for contamination or sources of
potential contamination (e.g., Refs. 115
and 116). Any of these methods could
be suitable for compliance with this
proposed section, depending on the
product being inspected. Deterioration
of components or parts, ingredients,
additives, and materials could result in
nonconforming product or otherwise
render the product adulterated or
misbranded. Examples of possible
deterioration include discoloration,
spotting, and staining of components
(such as packaging, labels, filters) or
flavors or additives that have passed
their expiration date.
Proposed § 1120.64(c) would require
finished and bulk tobacco product
manufacturers to establish and maintain
procedures for in process and/or final
acceptance activities to ensure that each
finished or bulk tobacco product meets
the specifications established under
proposed § 1120.44. Tobacco product
manufacturers could comply with
proposed § 1120.64(c) in process or after
manufacturing a finished or bulk
tobacco product. A manufacturer could
comply with this provision by
performing batch testing on finished or
bulk product. Any acceptance activities
that involve sampling would be
required to comply with proposed
§ 1120.72. On inspections, FDA has
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observed that tobacco product
manufacturers may perform acceptance
activities at discrete points in the
production process or use a stage-gate
approach to accept tobacco product and
release it to the next stage of processing
(e.g., Ref. 117). For example, acceptance
activities could be performed on tobacco
blends after primary processing, on
smokeless tobacco blends after
fermentation, and on cigarettes or
smokeless tobacco product after making.
Acceptance activities could also be
performed after the tobacco product is
packaged; for example, testing the
finished tobacco product to ensure that
it meets established specifications (e.g.,
Ref. 118) and inspecting the product
packaging to determine it meets all
packaging and labeling requirements.
This provision also would require that
the results of in-process and final
acceptance activities be reviewed and
approved to ensure that the finished and
bulk tobacco product specifications
established under § 1120.44 are met.
Therefore, a designated qualified
individual would need to review the
results of the tobacco product
acceptance activities to determine that
the specifications established in the
MMR are met, and approve the release
of the finished or bulk tobacco product
for distribution. As discussed
previously regarding proposed
§ 1120.64, the proposed rule would
afford the manufacturer flexibility to
determine how it would perform this
activity, as long as it occurs prior to
distribution.
Proposed § 1120.64(d) would require
tobacco product manufacturers to
identify, by suitable means, the
acceptance status of a tobacco product
throughout the different stages of the
manufacturing process, indicating
whether the tobacco product is a
conforming or nonconforming tobacco
product. The identification of the
acceptance status would need to be
maintained from receipt of incoming
products throughout manufacturing and
until the finished or bulk tobacco
product passes required acceptance
activities and is released for
distribution. FDA considers ‘‘suitable
means’’ to mean that the acceptance
status of a tobacco product can be
readily determined. For example,
tobacco product manufacturers could
use various methods to identify the
acceptance status of tobacco products,
including scannable barcodes, labels,
markings and other methods (e.g., Refs.
119 and 120). This requirement is
intended to ensure that manufacturers
can effectively identify the acceptance
status of tobacco products and prevent
mixups.
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This provision seeks to ensure that
the acceptance status of all tobacco
products, including incoming tobacco
products, in-process tobacco products,
and finished and bulk tobacco products
is properly identified throughout
manufacturing to ensure that only
tobacco products that pass required
acceptance activities are incorporated
into the finished or bulk tobacco
product and ultimately released for
distribution. This requirement is
intended to prevent nonconforming
tobacco product from being used in the
manufacture of a finished or bulk
tobacco product. For example, if a
smokeless tobacco blend does not
conform to a fermentation specification
during a tobacco product acceptance
activity, its nonconforming acceptance
status would need to be identified so
that it would not be used in the
manufacture of a finished smokeless
tobacco product.
Proposed § 1120.64(e) would require
finished and bulk tobacco product
manufacturers to maintain records of all
activities required under this section.
This provision would require records to
include the date and time, individual
performing the activity, type of activity
performed, acceptance criteria, any
information that demonstrates the
requirement was met, equipment used if
applicable, and any data or calculations
necessary to reconstruct the results.
This provision is necessary to help
ensure that acceptance activities are
performed according to established
procedures and that the tobacco product
meets the specifications established in
proposed § 1120.44. The date and time
when the acceptance activities were
conducted and the name of the
individual who performed the activities
could help manufacturers and FDA
identify the scope of any
nonconformity.
The proposed acceptance activities
requirements would help assure that the
public health is protected. Tobacco
product specifications could impact the
toxicity and addictiveness of the
product, and acceptance activities
would help ensure that tobacco
products do not exceed established
specifications that affect these
parameters. For example, if a tobacco
product manufacturer establishes a
nicotine concentration level for an
ENDS product, acceptance activities
would help ensure that the tobacco
product meets that specification. This
would be important because a finished
ENDS that contains a nicotine
concentration higher than the
established specification could be more
addictive (Refs. 4 and 5).
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In addition, the physical design
specifications of a tobacco product
interact with its chemical composition
to influence its function and effect on
consumers, which can impact the
toxicity and addictiveness of the
product (Ref. 6). For example, the
design of a cigarette filter’s ventilation
impacts the level of nicotine in the
cigarette’s smoke (Ref. 96). If a
cigarette’s filter deviates from its
established ventilation design
specification, the amount of nicotine
delivered to the user may be affected,
which can increase addictiveness. A
tobacco product’s operating and design
specifications and features can affect the
toxicity and addictiveness of the
product. For example, a variable voltage
ENDS product can enable a user to
control the power input. The electrical
power input—which is proportional to
the square of the voltage and inversely
proportional to the heater resistance—
influences the temperature at which the
aerosol is produced, which may
influence nicotine and other toxicant
emissions (Ref. 121). Acceptance
activities would verify that the tobacco
product conforms to its established
design specification and, therefore, help
to minimize additional harm associated
with nonconforming products.
The proposed acceptance activities
requirements also would help assure
that tobacco products are in compliance
with the requirements of chapter IX of
the FD&C Act. Acceptance activities
would help tobacco product
manufacturers to verify, and enable FDA
to confirm, that finished and bulk
tobacco products conform to established
specifications. These provisions would
help ensure that new tobacco products
and MRTPs are manufactured consistent
with the specifications provided in their
applications (i.e., SE Report, request for
SE exemption, PMTA, MRTPA) and that
pre-existing products are manufactured
consistent with their original
characteristics. The acceptance
activities requirements also would help
ensure that the packaging, labeling, and
labels of finished tobacco products
comply with applicable statutory and
regulatory requirements. For example,
by ensuring that correct packaging,
labeling, and labels are used with each
product, the acceptance activities and
associated records would help ensure
that labeling does not contain false or
misleading statements, that packages
and labels bear required health
warnings or statements, and that the
labeling or labels do not contain
unauthorized modified risk claims.
Additionally, the acceptance activities
requirements and associated records
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would help ensure that a product is
compliant with any product standards
established by FDA under section 907 of
the FD&C Act. For example, under
section 907, FDA could require a
reduction or elimination of an additive
or constituent. The acceptance activity
records would help enable FDA to
verify that the amount of the additive or
constituent in the manufacturers’
products meets the product standard.
The proposed requirements also
would help ensure that tobacco
products do not contain a contaminant
or hazard that may cause the product to
be adulterated under section 902(1)–(3)
of the FD&C Act. For example, visual
inspection of incoming tobacco leaf for
mold or NTRM (including glass or metal
fragments) or use of metal detectors, xrays, optical sorters, and other methods
would help minimize the likelihood
that tobacco products contain such
substances.
3. Production Processes and Controls
Proposed § 1120.66(a) would require
finished and bulk tobacco product
manufacturers to establish and maintain
procedures for their production
processes, including process controls, to
ensure that tobacco products conform to
requirements established in the MMR in
accordance with proposed § 1120.44.
Production processes include the
methods, activities, or steps that a
tobacco product manufacturer uses to
manufacture a tobacco product.
Production processes may include
primary processing such as blending,
casing, and cutting tobacco; fermenting
tobacco; mixing flavors and liquid
nicotine; and assembling components or
parts.
Under proposed § 1120.66(a)(1),
production process procedures would
be required to address production
process specifications with relevant
acceptance criteria. For example, a
manufacturer could establish
production specifications for moisture
with relevant acceptance criteria at
different points in the production
process to ensure that the tobacco
product moisture specification is met at
the point of each acceptance activity.
Similarly, a manufacturer could
establish time, temperature, and
humidity production process
specifications with relevant acceptance
criteria to ensure that the tobacco
product pH specification is met.
Proposed § 1120.66(a)(2) would also
require that the production process
procedures include relevant process
controls such as monitoring and
acceptance activities (inspection,
testing, evaluation, and other
verification activities). For example, if a
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manufacturer established production
process specifications with acceptance
criteria, such as time, temperature, and
humidity, the manufacturer would be
required to implement relevant process
controls such as monitoring or testing
tobacco product to verify that such
production process specifications are
met. Under proposed § 1120.66(a)(2),
such process controls would be
included in the production process
procedures. The proposed requirements
are intended to provide tobacco product
manufacturers with the flexibility to
establish the production process
procedures that are appropriate for their
particular manufacturing operations and
type of tobacco products to ensure that
manufactured tobacco products conform
to the requirements established in the
MMR in accordance with proposed
§ 1120.44.
Proposed § 1120.66(a)(1) and (2) are
intended to help ensure that the
production process is controlled so that
tobacco products meet their product
specifications at the appropriate
acceptance activity stage. For example,
the fermentation of smokeless tobacco
must occur under specific
environmental conditions to assure that
at the end of fermentation desired
specifications, such as pH and oven
volatiles are met. The production
process procedures required by this
proposed provision would, therefore,
specify that fermentation occur in an
environmentally-controlled room. The
manufacturer would need to establish
time, temperature, and humidity ranges
for the room to ensure that the room is
maintained within the environmental
ranges required to meet product
specifications. In this example, the
production process specifications would
be the upper and lower temperature and
humidity limits for specified durations.
The manufacturer would also use
relevant process controls such as
monitoring activities to confirm that the
process occurred within the required
time, temperature, and humidity ranges
and to alert staff if these conditions are
not met, for example, if the room
temperature is drifting towards a
temperature that does not meet the
established production process
specification.
Proposed § 1120.66(a)(3) would
require that the production process
procedures include a requirement for
investigating any deviations from the
production process specifications and
established acceptance criteria, or from
relevant process controls, to determine
if the deviation results in a
nonconforming product. Process
deviations can be identified from
process and product sources, such as
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process monitoring, acceptance
activities, production records, and
records of nonconforming products. For
example, if the fermentation of a
tobacco blend deviates from established
production processes and controls for
fermentation, such as maintaining
temperature and humidity through
specified turn cycles necessary to meet
a pH specification, the tobacco product
manufacturer would be required to
perform an investigation to determine if
the deviation results in a
nonconforming product. Proposed
§ 1120.66(a)(3) would also require that
the manufacturer document the
disposition of any product affected by
the deviation. A product manufactured
under conditions that deviate from the
process specifications could be released
for further processing or distribution if
the investigation determines that the
product conforms to product
specifications, for example, if data from
process validation activities
demonstrates that product produced
within those process specifications still
conforms to product specifications.
Product found to be nonconforming
would need to be handled in accordance
with proposed § 1120.74.
If a manufacturer finds that its
originally established process
specifications are difficult to maintain
(i.e., result in many process deviations),
the manufacturer may decide to use a
wider range of process specifications for
future production where it is supported
by the original process validation
activities, rather than investigating each
time a product is produced outside the
narrower range. In such a case, the
proposed rule would require that the
updated process specifications be
documented in the MMR in accordance
with the procedures established under
§ 1120.44. If the manufacturer decides to
adopt new ranges beyond the originally
validated process specifications, the
manufacturer would need to evaluate
the change under proposed
§ 1120.66(a)(4) and revalidate the
process, where appropriate.
Proposed § 1120.66(a)(4) would
require that the production process
procedures include a requirement for
evaluating all changes to production
processes, including process controls, to
determine their impact on the tobacco
product specifications in the MMR. If
any production process changes result
in a change to the tobacco product
specifications, the proposed rule would
require that the manufacturer ensure
that procedures applicable to the
changes in tobacco product
specifications are followed in
accordance with §§ 1120.42 and 1120.44
and update the tobacco product
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specifications in the MMR as needed.
This requirement is intended to ensure
that the manufacturer identifies changes
to a production process that may affect
a tobacco product specification and,
therefore, lead to a nonconforming
product. For example, if a manufacturer
uses a 3-turn fermentation process to
manufacture a smokeless tobacco
product with an established pH
specification, and the tobacco product
manufacturer changes the fermentation
process to a 2-turn process, under this
proposed provision, the manufacturer
would need to evaluate the production
process change to determine if it results
in a change to the pH (or any other
specifications) of the smokeless tobacco
product. If it does, then the
manufacturer could decide against
making the process change or could
change the tobacco product
specifications in accordance with
proposed §§ 1120.42 and 1120.44.
Proposed § 1120.66(a)(4) would also
require that any changes to validated
processes be revalidated before
implementation, where appropriate. For
example, if a tobacco product
manufacturer makes a change to the
validated forming and drying process
for reconstituted leaf tobacco by
adjusting the thickness and pressure of
the size press, these changes would
need to be evaluated and revalidated,
where appropriate, before being
implemented.
In addition to the requirements in
proposed § 1120.66(a), proposed
§ 1120.66(b) would require that the
production process procedures include
requirements for process validation, if
applicable. Specifically, if the results of
a process cannot be fully verified
(including any automated processes),
this provision would require finished
and bulk tobacco product manufacturers
to validate the process to demonstrate
that the process will produce a tobacco
product that conforms to the tobacco
product specifications established under
§ 1120.44(a)(1). The results of a process
cannot be fully verified, for example,
where the manufacturer cannot
demonstrate that the tobacco product
meets established specifications through
acceptance activities using
representative samples (e.g., automated
cigarettes manufactured with millions
or tens of millions of cigarettes in a
batch, because the size of the batch is
too large) or where acceptance activities
cannot fully determine whether the
product meets established specifications
(e.g., laser welding of an ENDS atomizer
to a tolerance of ±0.0002 inches)).
Although this provision would not
require processes to be validated where
the results can be fully verified, the
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Agency encourages manufacturers to
validate all processes.
Process validation includes activities
to establish scientific evidence that a
process is capable of consistently
producing product that conforms to
established specifications. FDA is aware
that some tobacco product
manufacturers use validation master
plans to validate the processes and
equipment for the manufacturing and
packaging of tobacco products; these
plans cover the criteria for review and
approval of the processes, specific
methods and procedures to qualify the
process, methods for continued process
verification through monitoring and
measurement of the processes, and
revalidation.
This proposal would require process
validation to use appropriate objective
measures and valid scientific tools and
analyses to maintain the process in a
state of control. Examples of valid
scientific tools and analyses used in
process validation would include a
capability study to measure the ability
of the process to consistently meet
specifications, challenge tests to
demonstrate where nonconformities are
due to variation and off-target processes
under worst-case conditions, and
acceptance sampling plans to determine
the number of samples to be tested to
provide a gross check for defect rate
increase with respect to a
predetermined acceptable quality level
(e.g., Ref. 122). Acceptance sampling
can be based on standards (e.g., ISO
28590:2017, ISO 3951:2013, ANSI Z1.4,
ANSI Z1.9) (Refs. 123–126).
Proposed § 1120.66(b)(1) would
require finished and bulk tobacco
product manufacturers, as part of
process validation, to design a
production process for manufacturing a
tobacco product. The process design
would need to address the capability
and functionality of the production
process. The process design also would
establish a strategy for process control to
develop operational limits and
monitoring of the production process
that should take into account the
building, facility, and equipment and
possible sources of variability posed by
personnel and environmental
conditions. This provision is intended
to help ensure that products conform to
established specifications.
For example, a cigarette maker can
operate at speeds up to 20,000 cigarettes
per minute and manufacture cigarettes
to specifications of weight, length, and
diameter. In this case, proposed
§ 1120.66(b)(1) would require a
manufacturer to address the capability
and functionality of its production
process at various operational speeds
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and establish a strategy for process
control. The tobacco product
manufacturer may determine that the
cigarette maker operates at an optimal
speed of 16,000 cigarettes per minute
and the process control could consist of
samples being taken every 30 minutes to
monitor the production process.
However, if the maker operates at its
maximum 20,000 cigarettes per minute
speed, a process control could consist of
samples being taken more frequently
(e.g., every 15 minutes) to assure that
the tobacco product remains conforming
at the increased production speed.
Alternatively, in a case where the
product attribute is not readily
measurable due to limitations of
sampling or detectability, operational
limits and in-process monitoring
parameters could be established for
process control. For example, a
manufacturer may establish process
specifications for manufacturing
cigarette filter rods. The manufacturer
would have to validate the process used
by the automated filter rod maker to
ensure that filters meet product
specifications. For this process, the
manufacturer could establish a target
specification for parameters such as the
pressure drop. The lower specification
and upper specification limits or
tolerances would also need to be
developed around the target
specification. The manufacturer would
then be required to determine lower and
upper process control limits for
parameters such as the speed of
cellulose acetate fiber that is fed into the
rod maker. These process control limits
would be at values between the target
and lower and upper specification
limits. Based on the results obtained by
a predetermined sampling plan, the
values would be used to adjust the
machine to ensure that filters are
manufactured in accordance with the
product specifications.
For any required process validation
activities, proposed § 1120.66(b)(2)(i)
would require finished and bulk tobacco
product manufacturers to perform
process qualification to determine if the
process is capable of reproducible
manufacturing. Manufacturers would
need to demonstrate that the design of
the facility is appropriate and qualify
the equipment to confirm that it is
suitable for its intended purposes and
will perform properly. This could
involve qualifying that the equipment is
appropriate for its specific use, verifying
that equipment is built and installed in
conformance with its design
specifications, and verifying that
equipment operates properly in all
anticipated operating ranges. Proposed
§ 1120.66(b)(2)(ii) would require
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manufacturers to perform process
performance qualification to confirm the
process design and to demonstrate that
the manufacturing process performs as
expected in accordance with established
criteria, which would need to be
documented in a written protocol. This
could involve utilizing the qualified
equipment with trained personnel and
production process procedures,
including process controls, to confirm
the process design and demonstrate that
the commercial manufacturing process
performs as expected.
Proposed § 1120.66(b)(3) would
require finished and bulk tobacco
product manufacturers to monitor the
production process using data collected
from records required under proposed
part 1120 and valid scientific tools to
detect variability and ensure that the
process remains in a state of control.
This proposed requirement is intended
to help prevent process deviations. A
manufacturer could accomplish this by
monitoring for undesired process
variability and determining the
appropriate actions to correct,
anticipate, and prevent problems.
Relevant process and product data must
be collected from records covered under
proposed part 1120, and would include
data regarding acceptance activities
(proposed § 1120.64) and reviews of
nonconforming product (proposed
§ 1120.74).
Valid scientific tools can include
statistical process control techniques,
control charts, recognized standards
such as American Society for Testing
and Materials (ASTM) E2281–03
‘‘Standard Practice for Process and
Measurement Capability Indices’’ and
ASTM E2709–09 ‘‘Standard Practice for
Demonstrating Capability to Comply
with a Lot Acceptance Procedure’’ (e.g.,
Refs. 127–130). The collection and
analysis of data and use of valid
scientific tools can detect trends caused
by process deviations.
If continued process verification
under proposed § 1120.66(b)(3) reveals
that the process is no longer operating
in a state of control and requires a
change to the existing validated
production process, such as to its
method, procedure, or process control,
revalidation under proposed
§ 1120.66(a)(4) would be required.
Proposed § 1120.66(c) would require
that the production process procedures
include certain additional requirements,
if applicable. Under proposed
§ 1120.66(c)(1), if a production process
includes a manual method or process,
the production process procedures
would be required to describe the
manual method or process in sufficient
detail to ensure that the tobacco product
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meets established specifications and
include, if applicable, the criteria for
workmanship using a standard or
approved model sample. An actual or
diagrammatic representation of a model
sample could show the design and
construction of a tobacco product. For
example, a hand-rolled cigar could be
represented by a model sample that
defines the type and size of tobacco leaf
to be used for the wrapper, the type and
amount of filler tobacco to be used, the
brand label to be applied, and the size/
shape/length/diameter of the finished,
rolled cigar. Similarly, a documented
standard could establish specific length,
gauge width, and shapes of certain types
of standardized cigars (e.g., Corona,
Churchill, and Panetela) (Ref. 131).
Proposed § 1120.66(c)(2) would
require that the production process
procedures address the use and removal
of manufacturing material if such
material could reasonably be expected
to contaminate a tobacco product or
otherwise result in a nonconforming
tobacco product. For example, if a
tobacco product manufacturer uses a
mold release agent for an injection
molding process for smokeless tobacco
containers, and that agent contains
volatile solvents that can contaminate
the tobacco product and be toxic to
users, the production process
procedures would need to address how
to clean and remove the manufacturing
material (e.g., Refs. 132–134).
Proposed § 1120.66(d) would require
finished and bulk tobacco product
manufacturers to maintain records of all
activities required under this section.
Under this proposed provision, records
must include the date and time,
individual performing the activity, type
of activity performed, any information
that demonstrates the requirement was
met, and any data or calculations
necessary to reconstruct the results.
These records could include drawings
of the process validation process, a
general outline of steps for process
validation, or meeting agendas and
notes regarding the validation process
(e.g., Refs. 135–137).
The proposed production processes
and controls requirements would help
assure that the public health is
protected because they can prevent,
monitor, and detect variability in the
manufacturing process. Variability in
the manufacturing process may result in
the manufacture of tobacco product that
does not conform to established
specifications. For example, many
tobacco product manufacturers establish
moisture specifications for finished and
bulk tobacco products. The regulation of
moisture throughout the production
process is important because of the
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influence of moisture on tobacco and
other components and parts, their
processing properties, and on the
finished tobacco product itself (Ref.
138). Moisture also can affect the
properties of tobacco and other
components and parts (e.g., paper,
filters), such as the level of microorganisms and mass, hardness,
circumference, pressure drop, and filter
ventilation (id.). In addition, the
moisture content of a finished cigarette
is one of the physical variables that can
affect the level of total particulate matter
and the chemical composition of
particulate phase smoke, such as during
the initial puffs (Ref. 139). Similarly,
many tobacco product manufacturers
establish a pH specification for
smokeless tobacco products using
production processes such as curing,
fermentation, or pasteurization. An
increase in pH can result in an increase
in the speed of nicotine absorption,
which is associated with the
development of tolerance and physical
dependence to nicotine (Ref. 19).
Inadequate production processes and
controls may also contribute to
substantial variability in actual nicotine
concentration as compared to labeled
nicotine concentration in e-liquids
intended to be used with ENDS (Ref. 1).
This variability could be particularly
problematic for users seeking to limit or
cease tobacco product use. Therefore,
these proposed provisions are needed to
prevent the manufacture and
distribution of nonconforming products
that may have an adverse effect on
public health.
In addition, the proposed
requirements for production processes
and controls would help assure that
tobacco products are in compliance
with the requirements of chapter IX of
the FD&C Act. If tobacco products are
not consistently manufactured to
conform to established specifications,
new tobacco products and MRTPs may
not conform to the specifications that
are described in their applications (i.e.,
SE Report, request for SE exemption,
PMTA, MRTPA) and pre-existing
tobacco products may not be
manufactured consistent with their
original characteristics. Relatedly, the
proposed requirements would help
manufacturers to ensure, and FDA to
verify, that manufacturers are not
making changes to tobacco products that
may render them new and adulterated
under section 902(6) of the FD&C Act or
misbranded under section 903(a)(6) of
the FD&C Act. Further, a finished or
bulk tobacco product whose contents,
such as nicotine concentration, are not
consistent with its labels or labeling also
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may be deemed misbranded and subject
to regulatory action.
4. Laboratory Controls
Proposed § 1120.68 establishes
requirements for laboratory controls.
Under proposed § 1120.68(a), finished
and bulk tobacco product manufacturers
would be required to demonstrate
laboratory competence when using a
laboratory (either in-house or contract
laboratory) to conduct activities under
proposed part 1120. Under proposed
§ 1120.68(b), finished and bulk tobacco
product manufacturers would also be
required to establish and maintain
laboratory control procedures for any
laboratory activities that are conducted
under proposed part 1120. Laboratory
activities conducted under proposed
part 1120 may include, for example,
those used for design and development
activities, acceptance activities, and
process controls, and for the calibration
of testing, monitoring, and measuring
equipment. The requirements under
proposed § 1120.68(a) are intended to
ensure that the facilities and personnel
of in-house laboratories, as well as those
of contract laboratories, are competent
to perform the laboratory testing
conducted under proposed part 1120.
The requirements under proposed
§ 1120.68(b) establish the specific
requirements that the laboratory control
procedures would be required to
address in order to ensure that the
laboratory testing is adequately
performed.
Proposed § 1120.68(a) would require
finished and bulk tobacco product
manufacturers, when using a laboratory
(either in-house or contract) to conduct
activities under proposed part 1120, to
demonstrate the laboratory’s
competence to perform laboratory
activities associated with the
manufacture of finished and bulk
tobacco products. This proposed
requirement is intended to ensure that
tobacco product manufacturers confirm
that laboratories are technically
competent and able to produce precise
and accurate data to comply with
proposed part 1120. While
manufacturers would have the
flexibility to determine how they would
demonstrate a laboratory’s competency,
they would be required to have
appropriate documentation. Tobacco
product manufacturers could utilize
various means to show their laboratory’s
competency to carry out its activities
such as a standard accreditation, such as
ISO 17025:2005 (Ref. 140), or otherwise
documenting a laboratory QMS (i.e.,
standard operating procedures for test
methods, equipment maintenance and
calibration logs, quality control
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sampling protocols, and personnel
training).
Proposed § 1120.68(b) would require
finished and bulk tobacco product
manufacturers to establish and maintain
laboratory control procedures for any
laboratory activities that are conducted
under proposed part 1120. The
laboratory control procedure
requirements in proposed
§ 1120.68(b)(1) through (3) are interrelated and intended to ensure that
manufacturers utilize appropriate
laboratory facilities and equipment, and
that laboratory activities associated with
the manufacture of tobacco products are
performed with controls sufficient to
ensure accurate and reliable results. For
example, a manufacturer may use a
laboratory to test pH levels of smokeless
tobacco products to ensure that the pH
levels meet the product specifications
(Ref. 141). The laboratory control
requirements in this section would help
ensure that the data from such
laboratory testing are accurate and
precise, for example, by helping ensure
that the laboratory uses properly
calibrated pH meters, nonexpired pH
check solutions, and a valid test method
(Ref. 141).
If a tobacco product manufacturer
contracts its laboratory activities to an
outside entity, the manufacturer would
remain responsible for complying with
the proposed laboratory control
requirements. However, we note that
these proposed requirements would not
apply to laboratory activities outside the
scope of manufacturing activities. For
example, the proposed requirements
would not apply to testing for harmful
and potentially harmful constituents
performed solely to comply with section
904(a)(3) of the FD&C Act.
Proposed § 1120.68(b) would require
the laboratory control procedures to
include several specific laboratory
control requirements. First, proposed
§ 1120.68(b)(1) would require the
laboratory controls to include the use of
scientifically valid laboratory methods
that are accurate, precise, and
appropriate for their intended purpose.
A laboratory method can be
scientifically valid if it is based on
scientific data or results published in,
for example, scientific journals,
references, or text books.
Second, proposed § 1120.68(b)(2)
would require laboratory controls to
include the use of representative
samples based on valid scientific
rationale, in accordance with proposed
§ 1120.72. As further described in
proposed § 1120.72, samples for
laboratory control activities required
under § 1120.68(b)(2) would need to
follow an established sampling plan to
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ensure that samples being tested or
evaluated are representative of the
material being sampled (i.e., the batch
or part of the batch).
Third, proposed § 1120.68(b)(3)
would require laboratory controls to
include demonstration of analytical
control, which means a laboratory must
be able to show that its laboratory
method and instrumentation reliably
generate accurate and valid results.
Demonstration of analytical control can
be shown using a variety of quality
control activities including but not
limited to the use of certified reference
materials, positive and negative
controls, replicate testing, and/or
internal standards. Quality control
activities should be appropriate for the
type and frequency of testing, suitable to
monitor the analytical performance of
the method and instrumentation used
by the laboratory, and enable the
laboratory to determine if the test
yielded the expected result or response.
One way to demonstrate compliance
with this requirement would be to
generate and maintain a quality control
chart, which tracks and assesses results
of quality control sample analysis with
known amounts, to demonstrate
analytical control of the equipment and
test method. Demonstration of analytical
control allows a tobacco product
manufacturer to have confidence in the
test sample measurements and
investigate any anomalies early in the
production process (e.g., Refs. 142 and
143).
Under this proposed provision, for
example, if a tobacco product
manufacturer uses a laboratory to test or
measure the moisture content of a
cigarette as part of its acceptance
activities to ensure that the product
meets established specifications, a
scientifically valid laboratory method
would have to be used, such as the
Weighing-Drying-Method with Oven
and Balance, described in the Tobacco
Moisture, Water and Oven Volatiles
CORESTA Technical Report (Ref. 138).
In addition, a sampling plan would have
to be used to collect representative
samples based on a valid scientific
rationale, such as ISO 8243:2013 (e.g.,
Ref. 144).
Proposed § 1120.68(c) would require
finished and bulk tobacco product
manufacturers to maintain records of all
activities required under proposed
§ 1120.68. Under this paragraph, records
would be required to include the date
and time, individual performing the
activity, type of activity performed, any
information that demonstrates the
requirement was met, and any data or
calculation necessary to reconstruct the
results. As stated elsewhere in this
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preamble, for purposes of proposed part
1120, FDA interprets ‘‘reconstruct’’ to
mean the ability to re-create the results
by analyzing all data, including source
and metadata data, and records,
including calculations. Whether the
laboratory control activities are
conducted by the tobacco product
manufacturer or contracted out to
another facility, the manufacturer would
be responsible for ensuring laboratory
records, including results, are
maintained in compliance with
proposed §§ 1120.68(c) and 1120.122.
These records could be included
directly in the relevant production
record or cross-referenced in another
record that is readily accessible for
inspection.
This proposed provision would help
assure that the public health is
protected. Laboratory controls, such as
those used for acceptance activities, are
important analytical tools for evaluating
and testing a tobacco product to
determine if it conforms to
specifications established in the MMR,
which could help to minimize the harm
to public health associated with
nonconforming products. For example,
a smokeless tobacco product that does
not conform to established pH
specifications could adversely affect
public health because it may have a
more rapid rate of nicotine delivery and
absorption, which can lead to increased
dependence (Refs. 6 and 19).
This proposed provision also would
require tobacco product manufacturers
to control the laboratory activities that
are part of the production process,
which would further help to protect
against the manufacture of a
nonconforming product. For example, a
tobacco product manufacturer may
determine that monitoring the water
content by measuring oven volatiles in
the production process is necessary to
control the level of microorganisms.
Laboratory controls would ensure that
the laboratory method used to monitor
and control the moisture content in the
production process is maintained
within production process
specifications, minimizing the chance
for development of potentially harmful
microorganisms.
In addition, the Agency believes that
the proposed laboratory controls
requirements would help assure that
tobacco products are in compliance
with the requirements of chapter IX of
the FD&C Act. These proposed
requirements would enable the Agency
to monitor and confirm that tobacco
products are not manufactured in a
manner that causes them to become
adulterated under section 902(1)
through (3) of the FD&C Act, that
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tobacco products conform to
specifications established in their
MMRs, that new tobacco products and
MRTPs are manufactured consistent
with the specifications provided in their
applications (i.e., SE Report, request for
exemption from SE, PMTA, MRTPA),
and that pre-existing products are
manufactured consistent with their
original characteristics.
5. Production Record
Proposed § 1120.70(a) would require
finished and bulk tobacco product
manufacturers to establish and maintain
procedures to ensure that a production
record is prepared for each batch of
finished or bulk tobacco products to
demonstrate conformity with the
requirements established in the MMR in
accordance with § 1120.44. These
proposed requirements are generally
consistent with the practices of
manufacturing establishments that
follow ISO 9001. The production record
could consist of a single record or
compilation of records that represent
the complete production history of the
finished or bulk tobacco product by
batch, including identification of all of
its components or parts, ingredients,
additives, and materials (e.g., Ref. 145).
Proposed § 1120.70(a) also would
require that designated personnel
review and approve the production
record for release of each batch of
finished and bulk tobacco products into
distribution. This requirement is
intended to ensure that each batch is
acceptable for release into distribution
(e.g., that the products conform to MMR
specifications; there were no
unaddressed nonconformities as a result
of deviations from process
specifications or process controls; and
the manufacturer has completed all
acceptance activities and the results
demonstrate that the acceptance criteria
were met). The review and approval
could take place at the end of
manufacturing or at the end of stages of
the production process such as, for
example, primary, making, and packing
stages in cigarette production.
Proposed § 1120.70(b)(1) through (7)
would require that the production
record include, or refer to the location
of, certain information. Proposed
§ 1120.70(b)(1) would require the
production record to include the
manufacturing code of the finished or
bulk tobacco product, which is defined
in proposed § 1120.3 to include the
manufacture date and batch number (see
also proposed § 1120.96). This
information is needed to identify
affected tobacco product, for example,
during a tobacco product complaint
and/or nonconforming product
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investigation. A tobacco product
manufacturer could also choose to
include manufacturing time in the
production record to further narrow the
scope of any nonconforming product
investigation. In this context,
‘‘manufacturing time’’ generally refers to
the time that the finished or bulk
tobacco product was packaged (e.g.,
designated by year/month/date/hour/
minute).
Proposed § 1120.70(b)(2) would
require the production record to include
the quantity of finished or bulk tobacco
product manufactured in the batch. This
information would be helpful for
conducting tobacco product complaint
and nonconforming product
investigations because it would help
determine how many tobacco products
may be affected and, therefore, the
scope of the investigation.
Proposed § 1120.70(b)(3) would
require the production record to identify
the major equipment and processing
lines used in manufacturing the batch of
finished or bulk tobacco product. If a
tobacco product manufacturer has more
than one piece of major equipment and/
or processing line, this provision would
require the manufacturer to document
the specific major equipment and/or
processing line that was used in the
manufacture of the batch. This
information would help to determine
whether a nonconforming product is
attributable to an issue with a particular
piece of equipment or processing line
and help determine the scope of product
that might be affected.
Proposed § 1120.70(b)(4) would
require that the production record also
include records of any activities
performed under proposed part 1120
necessary to demonstrate that the batch
of finished or bulk tobacco product was
manufactured to conform with the MMR
requirements established under
proposed § 1120.44. The records to be
maintained in a production record
under paragraph (b)(4) include
purchasing records, acceptance activity
records, continued process verification
records, laboratory testing records,
reprocessing and rework records, and
packaging and labeling records. To the
extent that these records may overlap
with other records required under
proposed part 1120, the manufacturer
need not maintain duplicate copies in
the production record but may instead
simply cross-reference the location of
the relevant records. We note, relatedly,
that the records would not have to be
physically located in the same place but
the location of all relevant records must
be included in the production record,
and the records must comply with the
requirements in proposed § 1120.122
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(e.g., the records must be readily
accessible to responsible officials of the
tobacco product manufacturer and to
FDA).
Proposed § 1120.70(b)(5) would
require the production record to include
all unique identifiers of all accepted
incoming tobacco products, including
components or parts, ingredients,
additives, and materials, used in the
manufacture of the batch of finished or
bulk tobacco product. This information
could help a tobacco product
manufacturer or FDA to determine if
there is a problem with a particular
component or part, ingredient, additive,
or material and to establish traceability
to identify other affected tobacco
products.
Proposed § 1120.70(b)(6) would
require that, if any finished or bulk
tobacco product was used in the
manufacture of the batch, the
manufacturing code for that finished or
bulk tobacco product must be included
in the production record. For example,
if a finished tobacco product
manufacturer uses bulk tobacco product
from a supplier, under § 1120.70(b)(6),
the production record for the batch of
finished tobacco product must include
the manufacturing code for the bulk
tobacco product (as received from the
supplier and provided on the label of
the bulk product). Similarly, if returned
and reworked finished product is used
in the subsequent manufacture of
another finished product, under
§ 1120.70(b)(6), the production record
for the subsequent finished product
must include the manufacturing code of
the incorporated returned and reworked
product. We note that the requirement
in proposed § 1120.70(b)(6) is distinct
from and in addition to the requirement
in proposed § 1120.70(b)(1) that the
production record for each batch of
finished or bulk tobacco product
include the manufacturing code
assigned by the manufacturer for that
finished or bulk tobacco product. This
information is needed to establish
traceability and help identify affected
tobacco products during a tobacco
product complaint and/or
nonconforming product investigation.
Proposed § 1120.70(b)(7) would
require actual or copies of the
packaging, labeling, and labels (as
defined in proposed § 1120.3) used with
the finished and bulk tobacco product,
including inserts and onserts that
accompany the product.
Finally, proposed § 1120.70(b)(8)
would require the name(s) and
signature(s) of the designated
individual(s) reviewing and approving
the production record for release of the
batch of finished or bulk tobacco
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product into distribution. The
designated individual can perform the
function of a gatekeeper by conducting
a final review and approval of the
production record for the batch for
release into distribution. Alternatively,
review and approval of the relevant
portions of the production record can be
conducted in stages. If review and
approval is performed in stages
throughout the production process, the
manufacturer could also perform a final
review and approval of the production
record to verify that approvals of all
production process stages had been
made and documented.
The proposed production record
requirements would help assure that the
public health is protected. The proposed
requirements would ensure that tobacco
product manufacturers review and
approve the production record prior to
the release of each batch of finished and
bulk tobacco product. The manufacturer
would ensure that all records required
to be included in the production record
(e.g., records from acceptance activities)
have been included, or their location
referenced, and that the production
record demonstrates that the batch of
finished or bulk tobacco product
conforms to the MMR. These
requirements would help prevent the
distribution of nonconforming product.
In addition, the proposed production
record contents are essential to the
conduct of adequate tobacco product
complaint and nonconforming product
investigations to identify the scope and
cause of an issue and ensure traceability
to determine affected tobacco products.
For example, if there are complaints that
report a particular problem, review of
the relevant production records (e.g.,
manufacturing code, identification of
major equipment and processing lines)
can help determine the scope of the
problem (e.g., whether it is limited to a
specific piece of equipment or
processing line or certain production
batches, or whether it includes all
products from the establishment), the
cause, and the quantity of affected
tobacco product manufactured. If a
manufacturer has to initiate a corrective
action such as a recall, the
manufacturing code included in the
production record could also be used to
identify the corresponding distribution
records to help determine where the
affected products were distributed.
The proposed production record
requirements would also help assure
that tobacco products are in compliance
with the requirements of chapter IX of
the FD&C Act. For example, information
regarding the identity and amount of all
components or parts, ingredients,
additives, and materials used in the
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manufacture of a finished or bulk
tobacco product could be used to
confirm ingredient listings submitted to
FDA under section 904(a)(1) of the
FD&C Act. Documenting in the
production record the packaging,
labeling, and labels used with finished
tobacco products also would help
enable FDA to determine if the tobacco
products display required warning
statements and are in compliance with
the MRTP provisions in section 911 of
the FD&C Act (21 U.S.C. 387k) and
relevant requirements of section
903(a)(2) of the FD&C Act.
6. Sampling
For any sampling performed under
proposed part 1120, proposed § 1120.72
would require finished and bulk tobacco
product manufacturers to establish and
maintain an adequate sampling plan
using representative samples. These
proposed requirements are similar to
those in other FDA-regulated industry
manufacturing regulations. To comply
with this requirement, each
manufacturer would be required to
create a written sampling plan using
representative samples, implement and
follow the sampling plan, and update
the sampling plan as needed. The
proposed sampling requirements in
proposed § 1120.72 would apply to all
sampling performed under proposed
part 1120, including sampling used for
acceptance activities, process control
monitoring, and continued process
verification. Acceptance sampling is
performed to determine the disposition
of products tested (e.g., accept, reject)
whereas statistical process control and
the sampling associated with
monitoring a process are used to
distinguish between variation that is
inherent in the process and variation
induced by some external factor that
would result in nonconforming product.
A sampling plan is a written, detailed
document that describes: (1) the
purpose of the sampling, (2) the
scientific technique or method used to
establish the number of samples,
including an explanation of how the
sample size is representative of the
material being sampled, and (3) the
method of sampling. A sampling plan is
essential to ensure that sampling is
reliable, consistent, replicable, and
suitable for its intended purpose. Under
the proposed rule, manufacturers could
tailor their sampling plans to specific
activities and purposes. For example, a
sampling plan for an acceptance activity
could be different than one for
monitoring whether a production
process remains in a state of control or
for continued process verification to
detect sources of variability.
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The basic principles of an adequate
sampling plan include the following:
the samples are representative of the
batch or quantity being sampled, the
number of samples is based on a valid
scientific rationale, and the number of
samples is sufficient for the intended
purpose. ‘‘Valid scientific rationale’’
refers to scientific techniques or
methods used to establish the number of
representative samples and should take
into account tolerance for variability,
confidence levels, and the degree of
precision required (Refs. 105, 107, 108).
FDA believes that requiring the number
of samples to be based on a ‘‘valid
scientific rationale’’ would provide
manufacturers with the flexibility to
determine the appropriate number of
representative samples for any sampling
plan. While FDA is proposing this
flexibility, this provision would require
that manufacturers have support for the
scientific technique or methods used to
establish the number of representative
samples used and to show that the
sampling size is representative of the
material being sampled.
Proposed § 1120.72(a) through (c)
specifies the required elements of a
sampling plan. First, proposed
§ 1120.72(a) would require the sampling
plan to describe the intended purpose of
the sampling (e.g., product acceptance,
monitor a production process, or detect
sources of variability). Second,
proposed § 1120.72(b) would require the
plan to describe the scientific technique
or method used to establish the sample
size, including an explanation of how
the sample size is representative of the
material being sampled. Examples of
scientific techniques or methods for
sampling can include the ‘‘ISO 2859
series of standards for sampling
procedures for inspection by attributes,’’
as well as ANSI/American Society for
Quality (ASQ) Z1.4 (Refs. 146 and 125).
Information regarding the scientific
techniques and methods used would be
required to include an explanation of
the sample size (i.e., the quantity or
amount of product to be sampled) and
how the sample size is representative of
the material being sampled. The sample
size would need to be sufficient for the
intended purpose of the sampling plan
and analysis to be performed. Third,
proposed § 1120.72(c) would require the
plan to describe the method of
sampling. This refers to when and how
samples are collected. For example,
CORESTA Recommended Method No
24—Cigarettes—Sampling, A.3 states
that samples should be drawn from one
or more cartons of cigarettes at random
from each sampling point to form the
necessary gross and there should be at
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least 10 sampling points distributed
between factories where the cigarettes
are made (Ref. 105).
The proposed representative sample
requirements would help assure that the
public health is protected by ensuring
that any sampling performed under
proposed part 1120 is scientifically
sound and appropriate for its intended
purpose and does not erroneously
support the release of a batch containing
tobacco products that do not conform to
established specifications. If a sampling
plan is not adequate, the results of an
acceptance activity may not accurately
demonstrate whether the batch meets
established specifications, the
established production process may not
be properly controlled, and a validated
process may not be adequately
monitored to detect sources of
variability, all of which could result in
the manufacture and distribution of
nonconforming product.
The proposed sampling requirements
would also help assure that tobacco
products are in compliance with the
requirements of chapter IX of the FD&C
Act. Appropriate sampling methods
would help manufacturers ensure that
the new tobacco products and MRTPs
they manufacture meet the
specifications described in their
applications (i.e., SE report, request for
exemption from SE, PMTA, MRTPA)
and that the specifications for preexisting tobacco products continue to be
consistent with their original
characteristics.
7. Nonconforming Tobacco Product
Proposed § 1120.74 would require
finished and bulk tobacco product
manufacturers to establish and maintain
procedures for the control and
disposition of nonconforming tobacco
product. A nonconforming tobacco
product is defined as any tobacco
product that does not meet a product
specification as set by the MMR (see
proposed § 1120.44(a)(1)); has
packaging, labeling, or labels other than
those included in the MMR (see
proposed § 1120.44(a)(3)); or is a
contaminated tobacco product. These
procedures are necessary to help
prevent the distribution of
nonconforming tobacco products, which
could pose risks not normally associated
with tobacco products, by ensuring that
all potential nonconforming products
are identified, segregated, and
investigated, and that appropriate
disposition and followup is taken for
products determined to be
nonconforming. These provisions are
also intended to help manufacturers
determine the extent of any
nonconformity and, in cases in which
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nonconforming product has already
been released for distribution,
determine where it was distributed.
These proposed requirements are
generally consistent with the practices
of manufacturing establishments that
follow ISO 9001 and the industry
recommendations.
These proposed requirements would
be applicable throughout the
manufacturing process. For example, if
an ENDS manufacturer determines
through its in-process product
acceptance activities that the liquid
nicotine contains contaminants such as
metal or silicate particles (known to
cause respiratory disease and distress),
the liquid nicotine would be a
nonconforming product and would have
to be handled according to the
procedures outlined in proposed
§ 1120.74 (Ref. 2). Similarly, if an ENDS
manufacturer determines through its
process controls that the liquid nicotine
concentration does not meet the
concentration specification established
in its MMR, the liquid nicotine would
be a nonconforming product and the
manufacturer would have to identify,
segregate, investigate, and determine its
disposition (e.g., rework as appropriate
or discard) in accordance with proposed
§ 1120.74(c) (Ref. 5). As another
example, if a smokeless tobacco product
manufacturer determines through its
tobacco product acceptance activities
that its chewing tobacco is
contaminated with aflatoxins (Ref. 17),
the manufacturer would be required to
follow its nonconforming product
procedures in accordance with this
provision.
Proposed § 1120.74(a) would require
finished and bulk tobacco product
manufacturers to identify and segregate
potential nonconforming product in a
manner that prevents mixups and use of
potential nonconforming product prior
to investigation and disposition. This
requirement would be triggered upon
discovery of a potential nonconforming
product. For example, if a manufacturer
establishes acceptance activities to
visually inspect incoming tobacco for
the presence of mold, and a product
appears to be discolored or blighted, the
manufacturer would determine that the
tobacco may be nonconforming and
therefore subject to this provision. If an
ENDS manufacturer performs laboratory
testing on the nicotine concentration of
an e-liquid as part of acceptance
activities and the testing results do not
conform to the established specification
and acceptance criteria, the
manufacturer would determine that the
e-liquid is a potential nonconforming
product that must be identified and
segregated. If a tobacco product was
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manufactured under conditions outside
of an established production process
specification where failure to meet the
process specification is reasonably
likely to cause the tobacco product to
fail to meet a product specification, the
product should be treated as a potential
nonconforming product.
Identification of potential
nonconforming product can be
accomplished in many ways (e.g.,
applying a label with the relevant
information directly to the product
container; or, if an electronic system is
utilized, associating the nonconforming
product information with the relevant
barcode). Identification is a critical first
step to preventing further processing,
production, or distribution of potential
nonconforming tobacco product.
Proposed § 1120.74(a) would also
require finished and bulk tobacco
product manufacturers to segregate
potential nonconforming product in a
manner that prevents mixups and use of
potential nonconforming product prior
to investigation and disposition. This
provision would require potential
nonconforming product to remain
segregated pending an investigation
until it is determined to be conforming.
If a potential nonconforming product is
determined to be nonconforming, it
would need to remain segregated
throughout investigation and
disposition, including any rework. For
purposes of proposed part 1120,
‘‘segregation’’ means setting the
identified potential nonconforming
product apart from other product (i.e.,
placing it away from conforming inprocess material). This segregation
could be accomplished by placing it in
a quarantined or specifically marked-off
area. Manufacturers should use
prudence and segregate potential
nonconforming tobacco product in a
manner that is appropriate, given the
nature of the potential nonconformity.
For example, if a product is potentially
nonconforming because it may be
contaminated with pests, pathogens, or
other substances that are likely to
spread, it should be segregated and
stored in a manner that prevents
contamination of other tobacco
products.
Proposed § 1120.74(b) would require
finished and bulk tobacco product
manufacturers to investigate all
potential nonconforming tobacco
products. The purpose of the
investigation is to determine whether
the product is in fact nonconforming
and, if it is found to be nonconforming,
to determine the scope and cause of the
nonconformity, and the risk of illness or
injury it poses. Under proposed
§ 1120.74(b)(1), in order to determine if
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the product is nonconforming, FDA is
proposing to require that the
investigation include an examination of
relevant production processes and
controls, laboratory testing, complaints,
and any other relevant records and
sources of information.
For example, in accordance with
proposed §§ 1120.66(a)(3) and
1120.74(b), if there was a deviation from
a production process, a tobacco product
manufacturer would be required to
conduct an investigation to determine if
the production process deviation
resulted in a nonconforming product.
For example, if the fermentation of a
tobacco blend deviates from established
production processes and controls for
fermentation, such as maintaining
temperature and humidity through
specified turn cycles necessary to meet
a pH specification, the tobacco product
manufacturer would be required to
perform an investigation to determine if
the deviation resulted in a
nonconforming product.
Similarly, if a manufacturer uses a
laboratory to perform product
acceptance activities, and there is an
out-of-specification (OOS) laboratory
test result, the manufacturer would need
to investigate the OOS test result under
proposed § 1120.74(b) to determine
whether the product is nonconforming
or the OOS result is due to another
cause such as laboratory error. Under
proposed § 1120.74(b)(1), the
investigation would be required to
include an examination of relevant
production processes and controls and
any other relevant records and sources
of information such as the laboratory
method and review of initial testing and
calibration of the laboratory equipment.
Such an investigation could determine
that the OOS test results came from an
aberration of the measurement process
(e.g., laboratory error, defective testing
equipment, or deviation from an
established laboratory test method) and
that the potential nonconforming
product is not nonconforming.
Alternatively, an investigation could
conclude that the OOS test result was
valid and that the product was
nonconforming as a result of the
manufacturing process.
If a tobacco product is determined to
be nonconforming, under proposed
§ 1120.74(b)(2), the investigation also
would be required to determine the
scope and cause of the nonconformance
and the risk of illness or injury posed by
the nonconformance. Examination of
relevant production processes and
controls and any other relevant records
and sources of information could help a
manufacturer determine if any other
batches are affected or if nonconforming
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product has been distributed. For
example, if the investigation of a
nonconforming product determines that
the cause is due to fragments from a
cutting blade, the manufacturer may
need to investigate other batches on
which the cutting blade was used since
it was last inspected and take
appropriate follow up action. For any
product determined to be
nonconforming, documentation of the
investigation activities under proposed
§ 1120.74(d) should include the product
name (brand and sub-brand), additional
product identification, and quantity of
nonconforming tobacco product. The
additional product identification should
include all unique identifiers associated
with the tobacco product and, if
applicable, the manufacturing code of
the finished or bulk tobacco product.
The proposed rule would also require
that, for products determined to be
nonconforming, the investigation
include an examination of the risk of
illness or injury posed by the
nonconformance, because this risk
would be relevant to the manufacturer’s
disposition decision under proposed
§ 1120.74(c). Furthermore, this
information can feed into the
manufacturer’s risk management
process under proposed § 1120.42.
Under proposed § 1120.74(b), an
investigation would be required to be
performed for all potential
nonconforming products. However, if a
previous investigation has been
completed and it is determined to be
applicable to the current investigation,
the results and followup of the previous
investigation could be cross-referenced
and applied to the current investigation.
In other words, if the cause of a
nonconforming product is determined
to be the same as that of a previous
nonconforming product, the
manufacturer could cross-reference the
results of the previous investigation and
would not need to repeat aspects of the
investigation that would be redundant.
Proposed § 1120.74(c) would require
finished and bulk tobacco product
manufacturers to determine the
disposition of all nonconforming
tobacco products and to conduct any
necessary follow up action. Under
proposed § 1120.74(c), nonconforming
product could not be released for
distribution without rework or an
adequate justification. Thus,
nonconforming product could be
reworked as appropriate under
proposed § 1120.78, distributed with an
adequate justification (as explained
below), or discarded. If a manufacturer
determines that nonconforming product
can be reworked, the disposition
decision should address how the rework
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will correct the nonconformity without
adversely affecting the product. For
example, if an ENDS manufacturer
decides to rework a nonconforming
circuit board by resoldering a joint, the
manufacturer should document how
such rework does not adversely affect
the circuit board by melting or
delaminating board components.
A manufacturer may determine that a
nonconforming tobacco product can be
released for distribution without
rework; however, proposed § 1120.74(c)
would require the manufacturer to
provide an adequate written
justification before releasing such
product. An adequate written
justification would be required to
address why releasing the product
would not result in an increased risk of
illness or injury or in the tobacco
product being adulterated or
misbranded. For example, if a
manufacturer determines that a product
is nonconforming because of a minor
discrepancy in the color of its packaging
(e.g., Pantone 2415 C vs. an established
specification of Pantone 2415 CP) and
that the product can be released for
distribution without rework, the
manufacturer could provide an adequate
written justification (i.e., explain that
the minor color discrepancy will not
increase the risk of illness or injury or
render the product adulterated or
misbranded) and release the
nonconforming product. However,
nonconforming product that would
increase the risk of illness or injury, or
that would result in the tobacco product
being adulterated or misbranded would
not be acceptable for release without
rework. For example, if a nonconformity
results in a modification of a product
that would require a new marketing
application under section 905 or 910 of
the FD&C Act and make the product
misbranded under section 903(a)(6) of
the FD&C Act or adulterated under
section 902(6)(A) of the FD&C Act, the
nonconforming product could not be
released for distribution without
rework. Similarly, a tobacco product
that becomes contaminated by glass
fragments from an unprotected light
fixture would present an increased risk
of injury to the user that would warrant
discarding the product as it may not be
possible for it to be reworked.
Proposed § 1120.74(c) would also
require finished and bulk tobacco
product manufacturers to conduct any
necessary followup actions. Follow up
actions could include initiating a CAPA
under proposed § 1120.16 and taking
appropriate corrective action on other
affected batches. If nonconforming
product has already been distributed,
the manufacturer could initiate a recall.
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Necessary followup should be informed
by the results of the investigation under
proposed § 1120.74(b); for example, the
risk of illness or injury posed by the
nonconformance may affect the type of
CAPA to be taken.
Proposed § 1120.74(d) would require
finished and bulk tobacco product
manufacturers to maintain records of all
activities required under this section.
This provision would require that such
records include the date and time of the
activity, the individual performing the
activity, type of activity performed, any
information that demonstrates the
requirement was met, and any data or
calculations necessary to reconstruct the
results. As stated elsewhere in this
preamble, for purposes of this proposed
part 1120, FDA interprets ‘‘reconstruct’’
to mean the ability to re-create the
results by analyzing all data, including
source and metadata data, and records,
including calculations. For any product
determined to be nonconforming, the
records should document the product
name (brand and sub-brand), any
additional product identification
information (e.g., manufacturing
code(s), batch number, or unique ID as
applicable), and the quantity of
nonconforming tobacco product. This
information is important for verifying
that all potential nonconforming
product is properly handled, that
nonconforming product investigations
are appropriately thorough and
complete, and that disposition decisions
are made to prevent the release of
nonconforming product for distribution
and are properly justified.
In addition to helping to prevent the
distribution of nonconforming product,
the proposed nonconforming product
requirements would help assure that the
public health is protected by requiring
tobacco product manufacturers to
perform a systematic assessment of
nonconforming product and take
appropriate followup. Nonconforming
product can result from a design
problem, failure to meet tobacco
product specifications, failures of or
problems with purchasing controls,
inadequate process controls, improper
facilities or equipment, inadequate
training, inadequate manufacturing
methods and procedures, or improper
handling of the tobacco product. The
proposed provisions would require
manufacturers to investigate the cause
of nonconforming product and take
appropriate followup, such as CAPAs,
to eliminate or minimize future
nonconformities. For example, if a
cigarette manufacturer determined that
a cigarette did not meet its filter
pressure drop specification (a
nonconformity that can expose
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consumers to increased risk of exposure
to constituents compared to what would
normally be expected from cigarette use
(Ref. 147), these provisions would
require that the manufacturer undertake
a systematic assessment to determine
the cause of the nonconformity and the
need for CAPAs to be taken, which
would help prevent the manufacture
and sale of similar nonconforming
product. If the results of acceptance
activities demonstrate that the product
does not meet the specification, the
manufacturer would be required to take
the steps to address nonconformities in
accordance with proposed § 1120.74.
Specifically, the manufacturer would
need to identify and segregate the
nonconforming product to prevent
mixups and distribution of
nonconforming product, investigate the
nonconformity, and determine the
disposition of the product.
As another example, where a tobacco
product manufacturer determines that
its product does not conform to
established pH specifications, it would
be required to comply with this
proposed provision. The amount and
speed of nicotine delivered by a tobacco
product is related to the proportion of
nicotine in a tobacco product and/or its
emissions that is in the unprotonated or
‘‘free-base’’ form (also known as the unionized free-base form); therefore, a
product that delivers more
unprotonated nicotine at a faster rate is
more addictive and toxic than other
tobacco products. Because the pH scale
is logarithmic, the proportion of
unprotonated nicotine increases or
decreases sharply with relatively small
changes in pH. For example, at a pH of
7, about 7 percent of the nicotine is free;
at a pH of 9 or more, 80 percent of the
nicotine is in the free form. Tobacco and
smoke pH appear to be controlled
primarily by the use of ammonia
compounds and other substances used
in tobacco processing and final cigarette
production, which serve to optimize the
free nicotine levels (Ref. 6).
Accordingly, a tobacco product’s
specifications (including the amount of
ingredients, additives, and materials
such as ammonia compounds) can affect
the product’s pH. A manufacturer’s
investigation and disposition of such
nonconforming product would help to
ensure that such products are not placed
into distribution and that such
nonconformities do not occur in the
future, thereby helping ensure that
consumers are not exposed to greater
risks than those normally associated
with the use of the product.
The proposed nonconforming product
requirements would help assure that
tobacco products are in compliance
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with the requirements of chapter IX of
the FD&C Act by providing thorough
steps and actions to be taken on
nonconforming tobacco products. These
measures would help ensure that
tobacco products that are
nonconforming are either not placed
into distribution or are reworked so that
they conform to established
specifications, including those provided
by the manufacturer to FDA in any
relevant tobacco product applications
(i.e., SE Report, request for exemption
from SE, PMTA, MRTPA). In addition,
they would help manufacturers to
ensure, and FDA to verify, that
manufacturers are not making changes
to finished tobacco products that may
render them new tobacco products
adulterated under section 902(6) of the
FD&C Act or misbranded under section
903(a)(6) of the FD&C Act.
8. Returned Tobacco Product
Proposed § 1120.76(a) would require
each finished and bulk tobacco product
manufacturer to establish and maintain
procedures for the control and
disposition of returned tobacco product.
Returned tobacco products are
commercially distributed finished or
bulk tobacco products returned to the
tobacco product manufacturer by any
person not under the control of the
tobacco product manufacturer,
including a wholesaler/distributor,
retailer, consumer, or a member of the
public. These proposed requirements
are generally similar to practices of
manufacturing establishments that
follow ISO 9001.
Proposed § 1120.76(a)(1) would
require finished and bulk tobacco
product manufacturers to identify
returned tobacco product with the
product name, manufacturing code,
quantity returned, date the
manufacturer received the returned
product, and reason for return. Returned
tobacco products should be identified
using appropriate means such as a tag
or label to prevent mixups and
inadvertent use or distribution.
Proposed § 1120.76(a)(2) would
require finished and bulk tobacco
product manufacturers to segregate the
identified returned tobacco product in a
manner that prevents mixups and use of
returned tobacco product prior to
evaluation and disposition. Returned
tobacco products could be segregated by
being placed in a quarantined area or in
an identified location that prevents
mixups.
Proposed § 1120.76(a)(3) would
require finished and bulk tobacco
product manufacturers to evaluate
identified returned tobacco product and
determine its disposition (i.e., discard,
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rework, release for distribution).
Evaluation is necessary to determine
whether the returned product should be
discarded, whether it is appropriate for
rework under proposed § 1120.78, or
whether the product can be released for
distribution. If during an evaluation, a
manufacturer determines that returned
tobacco product is potentially
nonconforming, the manufacturer
would be required to follow its
nonconforming product procedures in
accordance with proposed § 1120.74.
Under proposed § 1120.76(a)(3), tobacco
product manufacturers would have
flexibility to determine how to evaluate
returned tobacco product. A tobacco
product manufacturer could use
inspection, testing, or other verification
methods to evaluate the returned
tobacco product and make an
appropriate disposition determination.
Returned tobacco product would be
required to be discarded unless the
manufacturer determines that it can be
reworked, or released for distribution
based on an adequate written
justification. An adequate written
justification would show that the
returned product is not nonconforming
or explain why releasing nonconforming
returned product would not result in an
increased risk of illness or injury or in
the tobacco product being adulterated or
misbranded (see also proposed
§ 1120.74(c)).
In some circumstances, a
manufacturer could determine that
returned nonconforming product can be
reworked to meet established
specifications. For example, if a tobacco
product is returned because the package
contained an incorrect quantity, the
manufacturer could repackage the
product with the correct quantity. The
release of nonconforming returned
product for distribution should not
occur except in limited circumstances
where the manufacturer can provide an
adequate written justification that
addresses why releasing the product
would not result in an increased risk of
illness or injury or in the tobacco
product being adulterated or
misbranded (see proposed § 1120.74(c)).
For example, a manufacturer could
release a returned product for
distribution without rework if the
product was mistakenly sent to a
distributor or retailer and returned in
unopened and intact packaging with no
visible signs of damage or
contamination.
FDA notes that when returned
products are determined to be
potentially nonconforming under
proposed § 1120.74, or are associated
with complaints under proposed
§ 1120.14 or with a CAPA under
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proposed § 1120.16, the requirements in
those sections, including all
investigation requirements, would apply
and take precedence. If returned
products are needed (e.g., for product
testing) in order to conduct an adequate
investigation under those sections, a
manufacturer should complete the
investigation before discarding the
returned product under proposed
§ 1120.76. For example, if a
manufacturer determines that a returned
product might contain a contaminant, it
should keep the product and complete
an investigation on the nature and scope
of the contamination before the returned
product is discarded.
If a tobacco product manufacturer’s
disposition decision is to rework the
returned tobacco product, the rework
would need to be performed in
accordance with proposed § 1120.78.
Proposed § 1120.76(b) would require
finished and bulk tobacco product
manufacturers to maintain records of all
activities required under this section.
Under this proposed provision, records
must include the date and time,
individual performing the activity, type
of activity performed, any information
that demonstrates the requirement was
met, and any data or calculations
necessary to reconstruct the results. As
stated elsewhere in the preamble, FDA
interprets ‘‘reconstruct’’ to mean the
ability to re-create the results by
analyzing all data, including source and
metadata data, and records, including
calculations. In addition, records of
evaluation and disposition would be
required to include the product name,
manufacturing code, quantity returned,
date the manufacturer received the
returned product, reason for the return,
disposition decision and any
justification, and the name of the
individual making the decision.
The industry GMP recommendations
do not include returned product
provisions. The Agency believes the
proposed returned tobacco product
requirements would help assure that the
public health is protected by requiring
that manufacturers of finished and bulk
tobacco products evaluate returned
tobacco products and adequately justify
their disposition decisions. For
example, FDA has learned that some
tobacco products have been
contaminated with insecticides,
gasoline or diesel fuel, or other toxic
substances during shipment (e.g., Refs.
148 and 149). In addition, FDA is aware
that tobacco products such as ENDS
may be altered or customized by a vape
shop, resulting in nonconformity,
including contamination. If these
products are returned to the
manufacturer, this provision would help
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ensure that they are handled
appropriately and that any subsequent
distribution of the products is
adequately justified.
The proposed returned tobacco
product requirements would assure that
the public health is protected and that
products are in compliance with chapter
IX of the FD&C Act by helping to
prevent contamination and adulteration
of tobacco products. Contaminated and
adulterated tobacco products can
adversely affect public health over and
above the risk normally associated with
the use of the product.
9. Reprocessing and Rework
Proposed § 1120.78 would require
finished and bulk tobacco product
manufacturers to establish and maintain
procedures for reprocessing and
reworking tobacco product. These
proposed requirements are similar to
practices that are already being
implemented by the tobacco industry, as
FDA has observed during inspections,
and to the practices of manufacturing
establishments that follow ISO 9001.
FDA has found that tobacco product
manufacturers use reprocessing
procedures in their manufacturing
process (Refs. 150–154).
Proposed § 1120.3 defines
‘‘reprocessing’’ as using tobacco product
that has been previously recovered from
manufacturing in the subsequent
manufacture of a finished or bulk
tobacco product. An example of
reprocessing would be using tobacco
recovered during the production
process, such as cigarette tobacco
recovered from the ripper short process
(e.g., Ref. 155) or tobacco recovered
from smokeless tobacco cans that are
rejected for being the incorrect weight,
in the subsequent manufacture of
cigarettes or smokeless tobacco cans that
use the same tobacco blend. Proposed
§ 1120.3 defines ‘‘rework’’ as action
taken on a nonconforming or returned
tobacco product to ensure the product
meets the specifications and other
requirements in the MMR of a
subsequently manufactured product
before it is released for further
manufacturing or distribution. An
example of rework would be the
repackaging or relabeling of a finished
tobacco product due to nonconforming
packaging or labeling.
Specifically, proposed § 1120.78(a)(1)
would require the reprocessing and
rework procedures to include evaluation
of the tobacco product to determine
whether the product is appropriate for
reprocessing or rework and
authorization of any reprocessing or
rework by a designated individual.
Under proposed § 1120.78(a)(1), tobacco
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product would be appropriate for
reprocessing if it is uncontaminated and
has the same specifications as those in
the MMR of the subsequently
manufactured tobacco product. For
example, tobacco recovered through a
ripper short process would be
appropriate for reprocessing if it is
uncontaminated and has the same
tobacco blend/type, size, and length, as
specified in the MMR of the
subsequently manufactured tobacco
product. Tobacco recovered from one
brand of a finished or bulk tobacco
product could be reprocessed for use in
the subsequent manufacture of another
brand/sub-brand of a finished or bulk
tobacco product if it has the same
tobacco blend/types, cut size, and
length and otherwise meets the MMR
specifications for the other brand/subbrand. However, mentholated tobacco,
for example, would not be appropriate
for reprocessing in the subsequent
manufacture of a nonmentholated
finished or bulk tobacco product.
A tobacco product would be
appropriate for rework if further
manufacturing can correct the
nonconformity and the product could
meet the specifications and other
requirements in the MMR of a
subsequently manufactured tobacco
product. For example, if a tobacco
product is nonconforming because of a
contaminant, it would be appropriate
for rework if further manufacturing
could eliminate the contaminant and
the tobacco product could meet the
specifications and other requirements in
the MMR for the subsequently
manufactured product.
The evaluation required under
proposed § 1120.78(a)(1) could be done
by conducting testing or other
inspection or verification activities, or
by providing an adequate written
justification for why the tobacco
product is appropriate for reprocessing
or rework. FDA has observed on
inspections that reprocessing often
occurs in the following in-line
situations: incomplete cigarettes
produced by a maker machine (e.g.,
loose ends, ripper shorts, paper damage,
or empty tip (no filter attached)); and
smokeless tobacco cans that are rejected
for missing or having an incorrect label
or being the incorrect weight. In these
types of situations, manufacturers
typically determine that the tobacco is
appropriate for reprocessing without
further investigation or testing because
it is uncontaminated and can be directly
recovered from manufacturing for use in
the subsequent manufacture of finished
or bulk tobacco products. For example,
if the manufacturer decides to reprocess
tobacco from unformed cigarettes that
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are rejected by the maker equipment,
under proposed § 1120.78(a)(1), the
manufacturer would be required to
evaluate the tobacco to ensure that it is
appropriate for reprocessing. The
evaluation could determine that the
recovered tobacco is appropriate for
reprocessing because these unformed
cigarettes were collected directly from
the maker and, therefore, further testing
is not necessary to show that the
tobacco is not contaminated and
conforms to the specifications
established in the MMR for the
subsequently manufactured product.
The manufacturer should provide an
adequate written justification for its
determination that is appropriate to
reprocess the recovered tobacco, either
in its reprocessing procedure or on an
ad hoc basis. If the manufacturer
chooses to reprocess tobacco products
out-of-line (i.e., tobacco not recovered
directly from the production line), it
should determine whether the
evaluation should include testing the
product to ascertain eligibility for
reprocessing (e.g., testing to ensure that
the product is not contaminated).
A manufacturer would also have to
perform an evaluation under proposed
§ 1120.78(a)(1) to determine whether
tobacco product is appropriate for
rework. For example, if finished
packages of cigars are rejected for being
the incorrect weight, a manufacturer
would have to evaluate the
nonconforming product to determine if
it is appropriate for rework. The
evaluation could determine that the
nonconformity is due to the package
having four cigars instead of the
required five cigars, and that the
product can undergo repackaging to
address the nonconformity and meet the
specifications and other requirements in
the MMR for the subsequently
manufactured product. In some cases,
an evaluation may show that a product
is not appropriate for rework. For
example, an evaluation of returned
tobacco product may determine that it is
not appropriate for rework because
further manufacturing cannot remove a
contaminant, such as an insecticide
(e.g., Ref. 148).
Proposed § 1120.78(a)(2) would
require the reprocessing and rework
procedures to detail the production
processes, including process controls, in
accordance with proposed § 1120.66(a),
and acceptance activities, in accordance
with § 1120.64(c), used to ensure the
reprocessed or reworked tobacco
conforms to the requirements
established in the MMR for the
subsequently manufactured product.
Usually, the production processes and
controls used for reprocessing and
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rework would be the same as those used
for the subsequently manufactured
product under proposed § 1120.66(a)
and reflected in its MMR under
proposed § 1120.44(a)(2). However,
there may be instances in which a
manufacturer uses different production
processes or process controls when
reprocessing or reworking tobacco
product. If reprocessing or rework
involves different production processes
and controls, proposed § 1120.78(a)(2)
would require that reprocessing and
rework procedures include these
different production processes and
controls. For example, if a manufacturer
recovers tobacco product from a packing
and labeling machine, determines that
the product is nonconforming because it
has incorrect labels, and decides to
rework it using a manual relabeling
process, the manufacturer would be
required to include in its reworking
procedures the production processes
and controls for the manual relabeling
process used to ensure that the
subsequent reworked finished tobacco
product conforms to the MMR
specifications.
Proposed § 1120.78(b) would establish
the requirement to maintain records of
all activities required under this section.
Under this proposed provision, records
must include the date and time,
individual performing the activity, type
of activity performed, any information
that demonstrates the requirement was
met, and any data or calculations
necessary to reconstruct the results. As
stated elsewhere in this preamble, FDA
interprets ‘‘reconstruct’’ to mean the
ability to recreate the results by
analyzing all data, including source and
metadata data, and records, including
calculations.
Additionally, proposed § 1120.78(b)
would require that the production
record of any finished or bulk tobacco
product that includes reprocessed or
reworked product include the amount,
any unique identifier(s) assigned under
proposed § 1120.64(b), any batch
number, and any manufacturing code
associated with the reprocessed or
reworked product. These requirements
are necessary to enable the tobacco
product manufacturer to trace tobacco
products consisting of (in whole or in
part) reprocessed or reworked material
and take appropriate corrective action,
such as a recall or changes to
procedures, if these products are
determined to be nonconforming
following reprocessing or rework.
Reprocessing or rework records would
be required to be maintained in the
tobacco product’s production record to
show that the product conforms to the
MMR.
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The proposed reprocessing and
rework requirements would assure that
the public health is protected and that
tobacco products are in compliance
with chapter IX of the FD&C Act by
helping to ensure that reprocessed or
reworked tobacco products are not
contaminated or adulterated or
misbranded and meet the requirements
in the MMR for the subsequently
manufactured product. They would also
help maintain traceability in case there
is nonconformity as a result of
ineffective reprocessing or reworking
processes or procedures and corrective
action is needed.
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F. Packaging and Labeling Controls
1. Packaging and Labeling, and
Repackaging and Relabeling, Controls
Proposed § 1120.92 would require
finished and bulk tobacco product
manufacturers to establish and maintain
procedures to control packaging and
labeling activities to prevent mixups
and to ensure that all packaging and
labeling are approved for use by the
manufacturer and comply with all
requirements of the MMR (see proposed
§ 1120.44) as well as all other applicable
requirements of the FD&C Act,
CSTHEA, FCLAA and their
implementing regulations. These
proposed requirements are generally
similar to the practices of manufacturing
establishments that follow ISO 9001 and
to the proposed packaging and labeling
controls in the industry
recommendations.
Other applicable requirements of the
FD&C Act, CSTHEA, FCLAA, and their
implementing regulations include,
among others: requirements related to
false or misleading labeling of tobacco
products under section 903(a)(1);
requirements for including certain
information on the label of tobacco
products in package form under section
903(a)(2) of the FD&C Act; and package
warning statement requirements for
cigarettes under section 4 of FCLAA, for
smokeless tobacco under section 3(a) of
CSTHEA, for cigarette tobacco, RYO
tobacco, and covered tobacco products
other than cigars under § 1143.3(a) (21
CFR 1143.3(a)), and for cigars under
§ 1143.5(a). This includes warning
rotation plan requirements for packages
pursuant to section 4(c)(1) of FCLAA,
section 3(b)(3)(C) of CSTHEA and
§ 1143.5(c). For example, under
§ 1143.5, packaging for cigars is required
to contain certain warning statements in
accordance with an FDA-approved
warning plan. Accordingly, under this
proposed provision, finished cigar
manufacturers would have to establish
and maintain procedures to control
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packaging and labeling activities to
ensure that the correct required warning
statement is applied to the cigar
package, that the formatting
requirements are met, and that the
warnings on the package label follow
the approved warning plan (§ 1143.5).
See also proposed § 1120.98 for related
requirements about warning plans.
As set forth in proposed
§ 1120.44(a)(3), the MMR would be
required to include all packaging,
labeling, and labels approved by the
manufacturer for use with the finished
or bulk tobacco product. The packaging
and labeling control procedure
requirement proposed in this section
would ensure that only the approved
packaging, labeling, and labels are used
on finished and bulk tobacco products.
A tobacco product manufacturer
could control packaging and labeling
operations to prevent mixups using a
variety of techniques. For example, a
manufacturer could release approved
and accepted packaging and labeling for
each production batch (i.e., a
manufacturer could release the
packaging and labeling in the same
manner as it would release received
components from a supplier that pass
acceptance activities). Product
acceptance could utilize verification
activities, such as visual inspection and
optical scanners, to inspect finished and
bulk tobacco products to ensure the use
of correct packaging and labeling,
including correct package warning
statements on finished products.
Outdated or obsolete packaging and
labeling should be destroyed.
Proposed § 1120.92(a)(1) would
require that the packaging and labeling
control procedures address label
integrity. Specifically, this provision
would require that labels be indelibly
printed on or permanently affixed to
finished and bulk tobacco product
packages so they remain legible,
prominent, and conspicuous during the
customary conditions of processing,
packing, storage, handling, distribution,
and use. For a finished tobacco product,
permanently affixed means the label
must remain on the product package
through the expected duration of use of
the tobacco product by the consumer.
For a bulk tobacco product,
permanently affixed means the label
must remain on the product package
until the receipt by the subsequent
manufacturer (e.g., finished tobacco
product manufacturer, packager or
labeler). These label integrity
requirements are intended to ensure that
labels remain affixed to the tobacco
product, and that the information
contained on the label remains visible
and readable and is not adversely
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affected by conditions such as ink
bleeding, adhesion loss, or fading.
Proposed § 1120.92(a)(2) establishes
design and construction requirements
for packaging and labeling and for
storage and shipping cases and
containers. Specifically, proposed
§ 1120.92(a)(2)(i) would require that a
manufacturer has procedures that
ensure that a product’s packaging and
labeling do not contaminate or
otherwise render the tobacco product
adulterated or misbranded. To comply
with this requirement, as part of its
packaging and labeling procedures, a
tobacco product manufacturer could
evaluate the packaging materials to
assess toxicological issues and verify
that the material would not contaminate
the tobacco product (Ref. 156). For
example, packaging or label solvents
such as benzene, toluene, methyl ethyl
ketone, methyl cellosolve, and
cellosolve are among the chemicals that
can transfer from packaging materials to
tobacco products and cause
contamination (e.g., Refs. 157–159).
This proposed provision is intended to
ensure that, among other things, a
product’s packaging and labeling do not
render the product adulterated due to
the use of these types of chemicals.
Proposed § 1120.92(a)(2)(ii) would
require that the manufacturer has
procedures that ensure storage and
shipping cases or containers of finished
or bulk tobacco products are designed
and constructed to protect against
contamination and adulteration of
finished and bulk tobacco products
during the customary conditions of
storage, handling, and distribution. For
example, if tobacco products are
customarily stored, handled, or shipped
in conditions where the tobacco product
can be exposed to oils, hazardous
materials, or insanitary conditions, the
storage and shipping cases or containers
would have to be able to protect the
products from becoming contaminated
or adulterated. Also, if customary
environmental conditions of storage,
handling, and distribution (such as
temperature, moisture, and humidity)
can contaminate or adulterate the
tobacco products (e.g., mold
contamination), the storage and
shipping cases or containers would have
to protect the products from these
conditions adequately.
Proposed § 1120.92(b) would require
finished and bulk tobacco product
manufacturers to maintain records of all
activities required under this section.
According to this provision, records
must include the date and time,
individual performing the activity, type
of activity performed, any information
that demonstrates the requirement was
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met, and any data or calculations
necessary to reconstruct the results.
These proposed requirements would
help assure that the public health is
protected and that tobacco products are
in compliance with chapter IX of the
FD&C Act. Proper packaging and
labeling of finished and bulk tobacco
products are necessary to avoid mixups
and to ensure that the packaging and
labeling do not contaminate or
otherwise render the tobacco product
adulterated or misbranded. If a
manufacturer applies the wrong label to
a tobacco product, the label may be false
or misleading, rendering the product
misbranded under section 903(a)(1) of
the FD&C Act. Such a product could
impact public health. For example, in
the case of a mixup, if a manufacturer
applies the wrong nicotine
concentration label to an e-liquid such
that the product contains significantly
higher levels of nicotine than what is
stated on the label, this can increase the
risk of addictiveness.
Proper packaging and labeling of
tobacco products play an important role
in FDA’s comprehensive public health
approach to tobacco control. The
Tobacco Control Act contains a number
of provisions related to the packaging
and labeling of tobacco products. For
example, certain tobacco product
labeling must be submitted to FDA
when tobacco manufacturers register
under section 905(i)(1) of the FD&C Act.
Specimens of tobacco product labeling
must also be submitted with PMTAs
under section 910(b)(1)(F) of the FD&C
Act. Similarly, sample product labels
and labeling must be included in MRTP
applications under section 911(d)(4) of
the FD&C Act. Additionally, section
903(a)(1) of the FD&C Act includes
provisions related to false or misleading
labeling of tobacco products, such as,
for example, labeling that fails to bear
required health warning statements (see
section 201(n) of the FD&C Act). In
addition, FDA’s Deeming Rule requires
warning statements on the packages of
all covered tobacco products, cigarette
tobacco, and RYO tobacco, with limited
exceptions (see part 1143). The
packaging and labeling of tobacco
products contain required warning
statements that promote greater
understanding of the risks associated
with the use of tobacco products (Ref.
160). For a discussion regarding why
health warnings are appropriate for the
protection of the public health and the
effectiveness of warning statements,
please see the analysis in the proposed
Deeming Rule (79 FR 23142 at 23163–
65). Requiring that tobacco product
manufacturers establish and maintain
procedures to control packaging and
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labeling activities would help to ensure
that the manufacturers successfully
carry out the labeling requirements in
the Tobacco Control Act.
Proposed § 1120.94(a) would require
finished tobacco product manufacturers
to establish and maintain procedures to
control repackaging and relabeling
activities. These procedures would be
required to address all requirements
described in proposed § 1120.92. The
terms ‘‘repackaging’’ and ‘‘relabeling’’
describe activities in which the package
or label of a finished tobacco product is
subsequently changed or replaced.
Repackaging and relabeling may be
performed by the same person who
originally packaged and labeled the
product or by someone other than the
original packager/labeler. For example,
if a manufacturer receives returned
tobacco products and determines that
the products could be distributed with
new packages or labels, the
manufacturer would have to comply
with this provision, among others. In
addition, this proposed provision would
apply to an importer that changes or
replaces the packages or labels of
imported finished tobacco products.
These proposed requirements are
generally similar to the practices of
manufacturing establishments that
follow ISO 9001, and to the proposed
repackaging and relabeling provision in
the industry recommendations.
Proposed § 1120.94(b) would require
finished tobacco product manufacturers
to maintain records of all activities
required under this section. According
to this provision, records must include
the date and time, the individual
performing the activity, the type of
activity performed, any information that
demonstrates the requirement was met,
and any data or calculations necessary
to reconstruct the results.
Like the proposed packaging and
labeling control requirements (discussed
in the preceding section), these
proposed requirements would help
assure that the public health is
protected and that tobacco products are
in compliance with the requirements of
chapter IX of the FD&C Act. If a
manufacturer applies the wrong label to
the tobacco product, the product may be
misbranded under section 903. In
addition, if a finished tobacco product
manufacturer recalls a product because
the product was distributed with the
wrong label, and determines that rework
of that product is possible through
repackaging or relabeling, the proposed
requirements would help ensure that
the reworked tobacco product conforms
to the established specifications and
other applicable requirements.
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Proper packaging and labeling of
tobacco products play an important role
in FDA’s comprehensive public health
approach to tobacco control. The
Tobacco Control Act contains a number
of provisions related to the packaging
and labeling of tobacco products (e.g.,
sections 905(i)(1), 910(b)(1)(F), and
911(d)(4) of the FD&C Act), including
provisions related to false or misleading
labeling (section 903(a)(1) of the FD&C
Act), such as labeling that fails to bear
required health warning statements (see
section 201(n) of the FD&C Act). For a
discussion regarding why health
warnings are appropriate for the
protection of the public health and the
effectiveness of warning statements,
please see the analysis in the proposed
Deeming Rule (79 FR 23142 at 23162).
Requiring that tobacco product
manufacturers establish and maintain
procedures for repackaging and
relabeling activities would help to
ensure that the manufacturers
successfully carry out the labeling
requirements in the Tobacco Control
Act.
2. Manufacturing Code
Proposed § 1120.96(a) would require
that each finished and bulk tobacco
product manufacturer apply a
manufacturing code to the packaging or
label of all finished and bulk tobacco
products. These proposed requirements
are generally similar to the practices of
manufacturing establishments that
follow ISO 9001 and practices that FDA
has observed during establishment
inspections, as well as to the proposed
requirements of the industry
recommendations.
For a finished tobacco product, the
manufacturing code would need to be
applied in a manner that assures it
would remain on the packaging or label
through the expected duration of a
consumer’s use of the tobacco product.
For a bulk tobacco product, the
manufacturing code would need to be
applied in a manner that assures it
would remain on the packaging or label
until receipt by the subsequent tobacco
product manufacturer.
For example, under this proposed
provision, a finished cigarette
manufacturer, who sells individual
packs of cigarettes as well as cartons of
cigarettes, would be required to apply a
manufacturing code to each carton and
to each pack of cigarettes. Similarly, a
smokeless manufacturer who sells
individual cans of smokeless tobacco as
well as multiple cans packaged together
in a plastic sleeve would need to apply
a manufacturing code to the sleeve and
to each individual can. Some cigarette
manufacturers already apply similar
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codes on cartons of cigarettes, and some
smokeless tobacco product
manufacturers apply similar codes on
the plastic sleeve that holds individual
and multiple cans of smokeless tobacco.
Since the carton and the sleeve are
typically discarded by the consumer
during use, this section also would
require that the manufacturing code be
applied on the individual cigarette pack
and smokeless can. FDA has observed
on inspections that many manufacturers
apply a code to the packaging, labeling,
or shipping containers of finished
tobacco products, which may be
discarded prior to a consumer’s use or
immediately upon opening by the
consumer, but FDA believes this
practice is not sufficient. Under the
proposed provisions, if a user stores the
tobacco product and then later
experiences an injury or illness due to
a hazard or contaminant, or has another
health-related problem, the user would
be able to notify the manufacturer of the
affected product using the product’s
manufacturing code, even if the
packaging sleeve has been discarded.
Proposed § 1120.96(b) would require
that the manufacturing code for each
finished and bulk tobacco product be
permanently affixed, legible,
conspicuous, and prominent. The code
should be easily visible, and it should
not be obscured or be able to be
mutilated or removed in whole or in
part. For example, a manufacturing code
that is partially smudged and cannot be
read in its entirety would not meet the
proposed requirement. This proposed
requirement would allow for ready
identification of the manufacturing code
during distribution and sale. It also
would help FDA to identify and trace
nonconforming or violative tobacco
products and perform relevant
inspections to determine the scope of
the problem and recommend or require
appropriate corrective action such as a
recall or stock recovery.
Proposed § 1120.96(c) would require
that the manufacturing code contain the
following information listed in the
following order: (1) the manufacturing
date in two-digit numerical values in
the month-day-year format (MMDDYY),
and (2) the finished or bulk tobacco
product batch number. FDA proposes to
require the manufacturing code to
include the batch number because the
batch number is the common identifier
for the product in the production and
distribution records. Because the batch
number would be documented in the
production record (see proposed
§ 1120.70) and the production record
would include all the relevant
manufacturing information for the batch
(e.g., unique identifiers of incoming
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components, acceptance activities
results, identification of major
equipment and processing lines used in
the manufacturing of the batch), the
manufacturing code on the product
package or label would establish a link
to the manufacturing history of the
product and, as discussed in proposed
§ 1120.104, to certain records of
distribution.
The proposed manufacturing code
requirement would help assure that the
public health is protected by providing
for tobacco product traceability. The
manufacturing code would enable
tobacco product manufacturers to
determine the manufacturing and
distribution history of finished and bulk
tobacco products. If a product user
becomes ill or injured due to a hazard
or contaminant, or otherwise has a
tobacco-related health problem, the user
would be able to notify the
manufacturer of the affected product
using the product’s manufacturing code.
The manufacturer could use this
information to review the production
record as part of a complaint,
nonconforming product, or CAPA
investigation to determine the scope and
cause of the issue. In addition, the
manufacturing code would help the
manufacturer determine the distribution
history of the affected tobacco product
if it needs to take a corrective action,
such as a recall or stock recovery.
In addition, the proposed requirement
would help assure that tobacco products
are in compliance with the requirements
of chapter IX of the FD&C Act. If
adulterated or misbranded products
have been manufactured and
distributed, the Agency can identify
affected batches and take appropriate
actions. For example, the manufacturing
code would help FDA effectuate an
order under section 908(a) of the FD&C
Act to provide notification about
tobacco products that present an
unreasonable risk of substantial harm to
the public health in order to eliminate
such risk. This information would also
help to effectuate an order under section
908(c) to recall tobacco products, where
FDA finds that there is a reasonable
probability that the tobacco product
contains a manufacturing or other
problem not ordinarily contained in
tobacco products on the market that
would cause serious, adverse health
consequences or death. In addition, if
FDA tests tobacco products at retail
locations and determines that the
products are adulterated or misbranded,
it would be able to use the
manufacturing code to conduct relevant
inspections or investigations (e.g.,
review production and distribution
records) to determine the scope and
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cause of the issue and take appropriate
action.
3. Warning Plans
Proposed § 1120.98(a) would require
each finished tobacco product
manufacturer that is required to comply
with a warning plan for tobacco product
packaging (under the FD&C Act,
FCLAA, CSTHEA, or their
implementing regulations) to establish
and maintain procedures to implement
the requirements of such warning plan.
For example, under § 1143.5(c), certain
cigar packages must bear warning
statements that are randomly displayed
in each 12-month period, in as equal a
number of times as is possible on each
brand of cigar, and randomly distributed
in all areas of the United States in
which the product is marketed in
accordance with a plan submitted by the
cigar manufacturer, importer,
distributor, or retailer to, and approved
by, FDA. Proposed § 1120.98(a) would
require cigar manufacturers that are
required to comply with an FDAapproved plan under § 1143.5(c) to
establish and maintain procedures to
ensure that such a plan is implemented
and followed. Similarly, finished
cigarette and smokeless tobacco product
manufacturers would have to establish
and maintain procedures to ensure that
warning plans for cigarette and
smokeless tobacco product packaging
required under FCLAA and CSTHEA are
implemented and followed.
Under section 903(a)(1) of the FD&C
Act, a tobacco product is deemed to be
misbranded if its labeling is false or
misleading in any particular. This could
include, for example, a case in which a
manufacturer includes the same single
warning on all product packages, when
there is a requirement to rotate a
number of different warnings (see
section 201(n) of the FD&C Act). This
provision would help the Agency to
ensure that tobacco product packaging
displays all applicable required health
warning statements. FDA has observed
that some manufacturers do engage in
activities that address warning plans but
we have also found, during inspections,
that some manufacturers do not have
proper procedures in place at the
manufacturing facility to ensure the
warning statements are randomly
displayed in each 12-month period, in
as equal a number of times as is possible
on each brand of product, and randomly
distributed in all areas of the United
States in which the product is marketed
(e.g., Refs. 55 and 161) (see 15 U.S.C.
4402).
Manufacturers could adopt a number
of practices to comply with applicable
warning plans. For example,
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manufacturers could order labels on
which the warnings are printed in
sequence on the label rolls such that, for
a given production run, each of the
warnings is applied equally.
Alternatively, manufacturers could use
multiple label rolls that contain one of
the required warning labels and have a
supervisor tasked with calculating and
documenting when to switch the roll to
ensure that the required warning labels
are equally applied in a batch. Further,
manufacturers could establish
procedures that define the specific
number of each of the required warning
statements needed for printing or
affixing to the label of each brand of
product during the manufacturing
process and outline procedures for
shipment of the products to ensure
random distribution. Such practices
could be included in the procedures
required in this proposed provision.
Under proposed § 1120.98(a), the
warning plan procedures would be
required to include the inspection of the
packaging before distribution to ensure
that finished tobacco product labels bear
the required warning statements in
accordance with the warning plan. For
example, FDA is aware that some
manufacturers use visual inspection or
electronic optical scanners to perform
inspection of packaging and labeling to
confirm that the correct warning
statements have been applied.
Proposed § 1120.98(b) would require
finished tobacco product manufacturers
that are required to comply with a
warning plan for tobacco product
packaging (under the FD&C Act,
FCLAA, CSTHEA, or their
implementing regulations) to maintain
records that demonstrate that they are in
compliance with the warning plan. For
example, if the manufacturer must
comply with a cigar warning plan under
§ 1143.5, this provision would require
the manufacturer to maintain records
that demonstrate that the required
warning statements are randomly
displayed in each 12-month period, in
as equal number of times as possible on
each brand of cigar packaging. Such
records also would need to demonstrate
that the required warning statements on
packaging are randomly distributed in
all areas of the United States in which
the cigar is marketed. Records required
under this proposed provision could
include a copy of the relevant FDA
approved warning plan, copies of the
product labels maintained in the
production records (see proposed
§ 1120.70(b)(6)), distribution records
maintained under proposed
§ 1120.104(b), and any additional
records demonstrating compliance with
any requirements for random
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distribution and random and equal
display.
The Agency has observed that many
tobacco product manufacturers have
adopted a number of different practices
that would meet the requirements in
proposed § 1120.98(b). For example,
FDA is aware that some smokeless
tobacco manufacturers keep records
from audits or an accounting of each of
the four required warning statements
that are ordered for and applied to
smokeless tobacco product packaging to
confirm that over a 12-month period,
each of the four required warning
statements are randomly displayed, in
as equal a number of times as is possible
for each brand of product. FDA is aware
that other manufacturers have used a
quality audit, to verify the production of
required warning statements on
packaging within a 12-month period
(Ref. 162). Other manufacturers
document in their production,
inventory, or shipment records the
specific warning statements that have
been used or applied to packaging, and
demonstrate through distribution
records that the required warning
statements have been randomly
distributed.
The industry GMP recommendations
do not call for warning plans. The
Agency believes that the proposed
requirements would help assure that the
public health is protected. This
provision would help ensure that
manufacturers who produce finished
tobacco products that are subject to a
warning plan establish and maintain
packaging procedures to ensure
compliance with applicable laws and
regulations to warn users of known
health risks. The World Health
Organization (WHO)’s Framework
Convention on Tobacco Control (FCTC),
an evidence-based treaty, provides a
regulatory strategy for health warnings
on packaging and labeling (Ref. 163), for
addressing the serious negative impacts
of tobacco products, calls for rotating
health warnings to ensure that they do
not become stale (Ref. 164). Salient
warnings would be more visible to
consumers, informing them of the
consequences associated with use of
tobacco products. Accordingly, this
provision would help assure that the
public health goals of the warning label
requirements are met.
These proposed requirements also
would help assure that tobacco products
are in compliance with chapter IX of the
FD&C Act. Under section 903(a)(1) of
the FD&C Act, a tobacco product is
deemed to be misbranded if its labeling
is false or misleading in any particular.
This could include, for example, a case
in which a manufacturer includes the
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same single warning on all product
packages, when there is a requirement
to rotate a number of different warnings
(see section 201(n) of the FD&C Act). By
ensuring that tobacco product
manufacturers establish and maintain
packaging procedures that address
required warning plans, the proposed
provision would help ensure that
tobacco products are not misbranded.
G. Handling, Storage, and Distribution
1. Handling and Storage
Proposed § 1120.102 would require
finished and bulk tobacco product
manufacturers to establish and maintain
procedures to ensure that tobacco
products are handled and stored under
appropriate conditions to prevent
nonconforming products as well as
mixups, deterioration, contamination,
adulteration, and misbranding of
tobacco products. These proposed
requirements are generally similar to the
practices of manufacturing
establishments that follow ISO 9001, the
proposed handling and storage
provision in the industry
recommendations, and controls that are
already being implemented by the
tobacco industry, as observed by FDA
during inspections.
Handling and storage procedures
under proposed § 1120.102 could
include, for example, establishing
storage conditions to control
temperature and humidity to prevent
mold growth, and adopting certain
product segregation practices to prevent
mixups. If a manufacturer restricts
access to designated storage areas
through the use of keys, bar code
readers, or other means, the procedures
should detail, among other things, who
is permitted access and what steps
should be followed prior to handling.
Such procedures are intended to
prevent mixups or the use of unsuitable
materials in manufacturing.
These proposed requirements would
apply to all stages of handling and
storage in which a manufacturer is
involved, including handling and
storage as part of the production
process. The handling and storage
procedures should complement other
procedures required under this
proposed rule, such as, for example, the
procedures required in proposed
Subpart C—Buildings, Facilities, and
Equipment.
The proposed handling and storage
requirements are intended, in part, to
prevent deterioration of the tobacco
product after it has undergone product
acceptance activities and has been
approved for release into distribution.
For example, the tobacco-specific
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nitrosamines (TSNAs) 4(methylnitrosamino)-1-(3-pyridyl)-1butanone (NNK) and Nnitrosonornicotine (NNN) are formed
from tobacco alkaloids and nitrosating
agents, such as nitrite (Ref. 165). These
TSNAs are potent carcinogenic agents
found in smokeless tobacco products
(82 FR 8004, January 23, 2017). The
concentration of NNK and NNN may
increase in smokeless tobacco when
stored at room temperature due to
microbial action (Refs. 56 and 166).
Additionally, high storage temperature
of cured tobacco has been shown to
contribute to TSNA formation (Ref.
167). However, controls exist that can
limit the formation of TSNA, including
refrigeration of the tobacco products
during storage (Ref. 165). If such
handling and storage conditions are
necessary to ensure that a finished or
bulk tobacco product remains within its
NNN or NNK specification, this
provision would require a manufacturer
to establish and maintain procedures for
such handling and storage controls.
The proposed handling and storage
requirements are also intended to
prevent contamination. For example, in
storage, the environment’s moisture
content and relative humidity can
support mold growth and aflatoxin
production by aflatoxigenic molds (Refs.
168 and 169). Manufacturers can
decrease the likelihood of mold
contamination in tobacco products by
controlling the temperature and
humidity during storage. Additionally,
FDA is aware that tobacco products in
many countries contain numerous
contaminant by-products attributed to
storage practices (Ref. 165). These
storage practices can introduce NTRMs,
including manufacturing materials,
pesticides, cleaning compounds,
microorganisms, and animal or insect
excrement or parts into the tobacco
product (Refs. 6 and 170). A tobacco
product can also become contaminated
if it is stored close to highly aromatic
liquids or materials, such as kerosene,
oils, grease, and paraffin (Ref. 171). The
proposed requirements in this section
are intended to ensure that tobacco
product manufacturers adopt handling
and storage practices that prevent such
contamination.
The proposed handling and storage
requirements are also intended to
protect against problems that could
occur from product or ingredient
mixups. For example, if the
manufacturer does not implement these
handling and storage requirements and
ingredients are mishandled during the
manufacturing process without
detection, a label might not accurately
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reflect the content of ingredients of the
product.
The Agency believes that the
proposed handling and storage
requirements would help assure that the
public health is protected and that
tobacco products are in compliance
with the requirements of chapter IX of
the FD&C Act. Establishing and
maintaining procedures for handling
and storage is an important step in
preventing nonconforming products and
mixups, contamination, deterioration,
adulteration, and misbranding.
2. Distribution
Proposed § 1120.104 would require
finished and bulk tobacco product
manufacturers to establish and maintain
procedures related to the distribution of
finished and bulk tobacco products.
These proposed requirements would
apply only to tobacco product
distribution within the manufacturer’s
control (i.e., to the initial consignee and
direct account). These proposed
requirements are generally similar to the
practices of manufacturing
establishments that follow ISO 9001, the
distribution provision in the industry
recommendations, and practices that are
already being implemented by the
tobacco industry, as observed by FDA
during inspections.
Specifically, proposed
§ 1120.104(a)(1) would require finished
and bulk tobacco product manufacturers
to establish and maintain distribution
procedures to ensure that finished and
bulk tobacco products are distributed to
the initial consignee under appropriate
conditions to prevent nonconforming
product as well as mixups,
deterioration, contamination,
adulteration, and misbranding of
tobacco products. FDA intends for this
provision to provide manufacturers
flexibility in determining what
conditions are appropriate for protecting
their tobacco products against mixups,
deterioration, contamination,
adulteration, or misbranding. For
example, a tobacco product
manufacturer could seek to ensure that
distribution conditions are appropriate
by inspecting the integrity of shipping
containers to make sure that there are no
problematic conditions such as holes or
gaps, checking the cleanliness and
environmental conditions of transport
containers, and making sure that there
are no conditions that can attract insects
and rodents. Additionally, a tobacco
product manufacturer could establish
distribution requirements to prohibit the
distribution of finished and bulk
tobacco products in transport containers
that ship agricultural products, such as
livestock and manure remnants in the
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form of organic fertilizer, to prevent
tobacco products from becoming
contaminated with bacteria such as E.
coli and fecal coliform (Ref. 172). A
manufacturer could also establish
shipping procedures that require
inspection of the shipping conditions to
prevent the shipment of tobacco product
in circumstances where they may
become contaminated by toxic or
hazardous substances. For example,
shipping procedures could address
circumstances similar to a reported
situation where a shipment of cigarettes
was contaminated with ant and roach
spray (Ref. 148).
Proposed § 1120.104(a)(2) would
require finished and bulk tobacco
product manufacturers to establish and
maintain distribution procedures to
ensure that only those finished and bulk
tobacco products approved for release
are distributed. (See proposed § 1120.70
for the proposed requirement for review
and approval of the production record
for release of each batch of finished and
bulk tobacco product for distribution.)
This requirement is intended to prevent
the release of nonconforming product or
products that have not undergone
applicable product acceptance
activities. Tobacco product
manufacturers would have the
flexibility to determine the appropriate
procedures and practices to control the
distribution of their tobacco products.
For example, FDA has observed on
inspections that tobacco product
manufacturers have used printed or
electronically scannable labels, tags, and
signs to ensure that only tobacco
products that have been approved for
release may be distributed.
Proposed § 1120.104(b) would require
finished and bulk tobacco product
manufacturers to maintain distribution
records. According to this paragraph,
the distribution records would be
required to include the name and
address of the initial consignee, the
identification and quantity of finished
or bulk tobacco products shipped, date
of shipment, and the manufacturing
code(s) of the tobacco products. The
meaning of ‘‘consignee’’ in this context
would be the person to whom the
tobacco product is delivered, which is
consistent with the use of consignee in
other Agency distribution recordkeeping
requirements (e.g., § 820.160). The
initial consignee is the first person to
whom the manufacturer (or any
person(s) acting on behalf of the
manufacturer) delivers the tobacco
products. The initial consignee can be a
warehouse, wholesaler, distributor, or
retailer, who is a customer of the
manufacturer. However, the
requirement would not include
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individual purchasers of tobacco
products for personal consumption.
This basic information is needed to
identify where tobacco products have
been initially distributed in order, for
example, to facilitate a corrective action
such as a recall or stock recovery.
Proposed § 1120.104(c) would require
finished and bulk tobacco product
manufacturers to maintain a list of
direct accounts. For purposes of this
rule, ‘‘direct accounts’’ means all
persons who are customers of the
tobacco product manufacturer that
receive finished or bulk tobacco
products directly from the tobacco
product manufacturer or from any
person under control of the
manufacturer. Direct accounts may
include wholesalers, distributors, and
retailers. Direct accounts do not include
individual purchasers of tobacco
products for personal consumption.
The list of direct accounts would be
required to contain the name, address,
and contact information of each entity.
This list is different from the
distribution record, which only lists the
individual initial consignee associated
with a particular shipment. The list of
direct account information is necessary,
for example, to facilitate investigations
of nonconforming product. In addition,
this information would assist in tracing
finished or bulk tobacco products to all
persons to whom the tobacco product
manufacturer has distributed or sold
products. This requirement would be
consistent with 21 CFR part 7
provisions regarding voluntary recalls
initiated by manufacturers.
The proposed distribution
requirements would help assure that the
public health is protected by requiring
finished and bulk tobacco products to
be distributed under appropriate
conditions to prevent nonconforming
tobacco products as well as mixups,
deterioration, contamination,
adulteration and misbranding of tobacco
products. A finished or bulk tobacco
product may deteriorate or be adversely
affected by distribution conditions (e.g.,
environmental transport conditions).
The proposed requirements also
would help assure that tobacco products
are in compliance with the requirements
of chapter IX of the FD&C Act by
helping to establish traceability of
finished and bulk tobacco products.
Tracing finished and bulk tobacco
products would enable tobacco product
manufacturers and FDA to identify
where tobacco products that do not
meet the requirements of the FD&C Act
have been distributed and sold. This
information would facilitate notification
of consignees and persons in the
distribution chain in order to efficiently
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conduct a product recall under section
908 of the FD&C Act, if necessary. The
scope of a product recall would likely
be much broader than necessary if
records of product distribution were not
available to pinpoint distribution, thus
potentially decreasing a recall’s
effectiveness and increasing cost to the
tobacco product manufacturer.
The proposed requirements also, in
conjunction with the proposed unique
identifier, production record, and
manufacturing code requirements,
would help enable FDA to assure the
integrity of the supply chain from
suppliers to finished or bulk tobacco
product manufacturers as well as from
finished or bulk tobacco product
manufacturers to the initial consignees.
H. Recordkeeping and Document
Controls
Proposed § 1120.122 would establish
recordkeeping and document control
requirements.
For purposes of this proposed part
1120, documents generally refer to
written (paper or electronic) procedures,
forms, work instructions, etc., such as
the procedures that a finished or bulk
tobacco product manufacturer
establishes and maintains to address a
TPMP requirement. For example, a
tobacco product complaint procedure
and complaint form template that is
established under proposed § 1120.14
are considered to be documents. For
purposes of this proposed part 1120,
records generally refer to the written
(paper or electronic) output from
activities undertaken to implement the
documents. For example, records
include written results of complaint and
nonconforming product investigations,
and laboratory testing activities. We
note that this use of the term ‘‘record’’
is specific to proposed part 1120 and
does not affect how that term is applied
in other contexts.
All documents and records required
under the proposed rule would be
required to meet certain requirements
under proposed § 1120.122(a). We are
proposing additional requirements for
records under proposed § 1120.122(b)
and for documents under proposed
§ 1120.122(c). FDA notes that if a
tobacco product manufacturer
establishes and maintains documents
and records required under proposed
part 1120 in an electronic format, then
they are subject to the requirements of
21 CFR part 11.
Specifically, proposed § 1120.122(a)
would establish general requirements
that apply to all documents and records
required under proposed part 1120.
Proposed § 1120.122(a)(1) would require
that documents and records required
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under proposed part 1120 be written in
English, or an accurate English
translation must be made available upon
request. Documents and records
(including any associated source data)
could be maintained in the native
language of a foreign tobacco product
manufacturer as long as a translation is
made available upon request. FDA
expects that a manufacturer would
fulfill requests for documents or records
translations promptly to ensure that
there are no delays of inspections or
investigations. The accuracy of the
English translation could be
demonstrated by, for example,
providing a certification of the
translation, using a certified translator,
or providing information on the
competency of the translator.
Proposed § 1120.122(a)(2) would
require that all documents and records
required by proposed part 1120, that are
associated with a batch of finished or
bulk tobacco product, must be retained
for a period of not less than 4 years from
the date of distribution of the batch or
until the product reaches its expiration
date if one exists, whichever is later.
Examples of such records include
purchasing, acceptance, production,
laboratory testing, warning plans, and
distribution records. FDA has selected 4
years as a means to help assure that the
records would be available for at least
one biennial FDA inspection under
sections 704 (21 U.S.C. 374) and 905(g)
of the FD&C Act.
Documents and records that would be
required by proposed part 1120, that are
not associated with a batch of finished
or bulk, would be required to be
retained for a period of not less than 4
years from the date they were last in
effect. Examples of these documents and
records include training, calibration,
and pest control procedures and records
required under proposed §§ 1120.12
(Organization and personnel), 1120.36
(Equipment) and 1120.34 (Buildings,
facilities, and grounds), respectively.
Proposed § 1120.122(a)(3) would
require that all documents and records
required under proposed part 1120 be
maintained at the manufacturing
establishment or another location that is
readily accessible to responsible
officials of the tobacco product
manufacturer and to FDA. FDA
interprets ‘‘readily accessible’’ to FDA
as the documents and records being
made available to FDA upon request
within the course of an inspection.
Documents and records, regardless of
location, would be considered readily
accessible to FDA if the tobacco product
manufacturer can respond to an FDA
investigator’s request promptly and
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without delaying the inspection or
investigation.
The requirement to maintain
documents and records at the
manufacturing establishment or other
locations that are readily accessible to
responsible officials of the tobacco
product manufacturer is intended to
enable the manufacturer to exercise
control over the documents and records,
which will help ensure accountability.
FDA would consider ‘‘responsible
officials’’ to include management with
executive responsibility. The proposed
requirement also would help ensure that
the responsible officials at the
manufacturing establishment have ready
access to those documents and records
that are essential for performing
required activities and making critical
decisions.
This provision would require that the
documents and records required to be
maintained, including those not stored
at the establishment, be made readily
accessible during the 4-year retention
period to FDA for inspection and
photocopying or other means of
reproduction. Documents and records
required under this part may be retained
either as originals or as true copies such
as photocopies, microfilm, microfiche or
other reproductions which preserve the
content and meaning of the data,
including associated metadata and audit
trails. Where reduction techniques are
used, suitable reader, computer, and
copying equipment should be readily
accessible to FDA during an inspection.
Documents and records that can be
immediately retrieved from another
location as originals or true copies,
including by computer or other
electronic means, would meet the
requirements of this paragraph.
Proposed § 1120.122(b) would
establish additional requirements that
apply to all records required under
proposed part 1120. Specifically,
proposed § 1120.122(b) would require
that all records, regardless of storage
medium, must be attributable, legible,
contemporaneously recorded, original,
and accurate (ALCOA). The ALCOA
requirements of proposed § 1120.122(b)
are basic principles that describe
minimum standards for how records
should be collected and maintained in
order to protect the integrity of the data
they preserve. For purposes of this
requirement, records include all records
required to be maintained under
proposed part 1120, such as, for
example, written results from
inspections, tests, other verification
activities. These ALCOA requirements
would apply to all records regardless of
format or storage media, including
paper-based and electronic records. For
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example, laboratory test records would
be required to include all relevant raw
data, graphs, and charts. This provision
is intended to ensure the data integrity
of information generated to demonstrate
compliance with the proposed TPMP
rule.
The ALCOA requirements are defined
under proposed § 1120.122(b)(2) and
further explained as follows:
• Attributable means that the data in
a record is traceable to its source. This
means it should be attributable to the
originator of the data, whether that
source is an individual, an automated
piece of equipment, or individual
operating equipment. For example, if an
ENDS manufacturer conducts an
acceptance test of e-liquid, using gas
chromatography–mass spectrometry, to
determine its nicotine concentration,
the record would have to identify the
gas chromatography-mass spectrometry
equipment used and the personnel who
performed the test and state the result.
This applies to any changes, corrections,
deletions, or revisions to a record.
• Legible means the record is
permanently recorded in a readable
format. A legible record prevents loss
and preserves traceability of changes
without obscuring the original entry or
subsequent additions or deletions. For
example, if test information is recorded
on a laboratory notebook or form, it
would have to be recorded in ink. If any
changes are made, the original entry
would have to be struck out to preserve
the first capture of the data and initialed
and dated for traceability. Electronic
data that are first stored in temporary
memory before creating a permanent
record would not comply with the
proposed requirement, because the
process would fail to save the first
capture of the data and would not
preserve the traceability of changes.
Practices like this, that allow data
manipulation prior to transfer to the
permanent record, compromise the data
integrity of the record and would not
comply with this requirement.
• Contemporaneously recorded
means that data is recorded at the time
the procedure, assessment, observation,
or other activity is performed.
• Original means the record reflects
the first capture of the data and all
information related to all subsequent
changes required to fully reconstruct the
TPMP activities. An original record
preserves the record content and the
meaning of the data, including
associated metadata. Original records
may be static or dynamic. A static
record, such as a paper record, is fixed
and allows little or no interaction
between the user and record content.
Records in a dynamic state allow the
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user to interact with the information.
For example, electronic records in
database formats that allow the user to
track, trend, and query data are
examples of records in a dynamic state.
This provision would require that
information that is first captured in a
dynamic state remain available in that
state.
• Accurate means that the data in a
record is correct, truthful, complete,
valid, and reliable. All records required
under this part, including the associated
data and metadata, must be accurate.
Depending on the manufacturing
process and record systems used, data
may be captured manually by human
observation or automated electronic
equipment (e.g., an electronic
manufacturing system, records, or
laboratory system). If errors occur, they
should be specifically noted. Accurate
also would require that there are no
changes or edits to the recorded data
without documented amendments.
Electronic data that are first stored in
temporary memory before creating a
permanent record would not comply
with the proposed requirement because
such practice allows for data
manipulation prior to recording, thus
compromising the data integrity.
In order to comply with proposed
§ 1120.122(b) and other requirements of
this proposed rule, finished and bulk
tobacco manufacturers would need to
preserve the metadata associated with
TPMP records. Metadata are the
contextual information required to
understand the data. For example,
without metadata the number ‘‘20’’ is
meaningless. With additional context
such as the unit of measure (e.g., 20 mg
nicotine/cigarette), the value 20 is given
meaning. Metadata are structured
information that describes, explains, or
otherwise makes it easier to retrieve,
use, or manage data. Metadata include
the unit of measure, date/time stamp for
when the data were acquired,
identification of the person who
conducted the test or analysis that
generated the data, and identification of
the equipment used to capture the data.
Specific pieces of metadata may be
required by other subparts of this
proposed rule.
Finished and bulk tobacco product
manufacturers also may find that audit
trails assist them in demonstrating that
information or data in a record complies
with the proposed recordkeeping
requirements. An audit trail is a form of
metadata that contains information
associated with actions related to the
creation, modification, or deletion of a
TPMP record. An audit trail is a
chronology of the ‘‘who, what, when,
and why’’ of a record. For a paper
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record, the audit trail of a change would
be recorded via a single line cross-out
that allows the original entry to remain
legible and includes the initials of the
person making the change, the date of
the change, and the reason for the
change. The audit trail for a paper
record should be contained within the
four corners of the record. For electronic
records, an audit trail is a secure,
computer-generated, time-stamped
electronic file that that allows for
reconstruction of the course of events
relating to the creation, modification, or
deletion of a record.
Finished and bulk tobacco product
manufacturers may comply with the
proposed requirement of § 1120.122(b)
that records be ‘‘original’’ by
maintaining original records or true
copies of those records through the
records retention period. A true copy,
like the original record, would preserve
the record content and meaning of the
data, including associated metadata and
any audit trails. A true copy may only
be retained in lieu of the original if it
preserves the static or dynamic state of
the original and if the copy has been
compared to the original and verified to
contain the entire content and meaning
of the original record, including all
metadata and any audit trails.
Consistent with the cGMP requirements
for other FDA-regulated products, true
copies may be photocopies, pictures,
scanned copies, microfilm, microfiche,
electronic records, or other equivalent
reproductions depending on form and
content of the original record.
The extent of what would need to be
included in a true copy is dependent on
the original record. For example, when
an individual writes a contemporaneous
observation in a notebook or on a
worksheet or scrap of paper, this is the
first capture of data; this piece of paper
would need to be retained unless a true
copy is created. If a true copy is made,
it must capture any written notes,
strikeouts, erasure marks, and all other
alterations to the original record.
Proposed § 1120.122(c) would require
tobacco product manufacturers to
establish and maintain procedures to
control all documents established to
meet requirements under proposed part
1120. For the purposes of proposed part
1120, documents generally refer to
written procedures (such as standard
operating procedures), work
instructions, and blank forms, such as
the procedures that a finished and or
bulk tobacco product manufacturer
establishes and maintains to address a
TPMP requirement. However,
completed forms and testing results
generated when implementing activities
under proposed part 1120 are
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considered records and therefore would
not be subject to § 1120.122(c). For
example, a pH acceptance testing
procedure and blank form to record the
pH test result are documents that would
be subject to the general requirements
under § 1120.122(a) and to the
document controls under proposed
§ 1120.122(c). When pH testing is
performed according to the testing
procedure and the results are recorded
on the form, this creates a record subject
to the requirements under proposed
§ 1120.122(a) and (b). Similarly, a
complaint procedure and a complaint
record template established to comply
with proposed § 1120.14 are documents
and would need to comply with the
proposed requirements in § 1120.122(a)
and (c); the record maintained for a
specific complaint event would be
required to comply with the proposed
requirements in § 1120.122(a) and (b),
but it would not be required to comply
with the proposed requirements in
§ 1120.122(c).
Proposed § 1120.122(c)(1) would
require the document control
procedures to include requirements for
document approval and distribution. To
comply with this proposed provision,
manufacturers would need to assign
personnel to review and approve all
documents established to meet the
requirements of proposed part 1120.
Such review and approval would have
to be completed before the document is
implemented. For example, under
proposed § 1120.14, manufacturers
would be required to establish and
maintain procedures for the receipt,
evaluation, investigation, and
documentation of all complaints.
Personnel must review and approve the
complaint procedure prior to the
issuance and use of the procedure. The
approval would be required to include
the date, name, and signature of the
individual(s) approving the document.
Documents that are established to meet
requirements proposed part 1120 would
be required to be available at all
locations for which they are designated,
used, or otherwise necessary, and all
such documents that are superseded
and obsolete would have to be promptly
removed from all points of use or
otherwise prevented from unintended
use. On inspections, FDA has observed
the use of obsolete documents on the
production line. Personnel who use an
obsolete document may not adequately
perform a required activity, which can
result in the manufacture of
nonconforming products.
Proposed § 1120.122(c)(2) would
require that the document control
procedures include requirements related
to document changes. Specifically,
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changes to documents would have to be
reviewed and approved prior to
implementation by an individual(s) in
the same function or part of the
organization (e.g., Quality Assurance
Department) that performed the original
review and approval. The purpose of
this proposed requirement is to ensure
that individual(s) in the same job
function as those who originally
reviewed and approved the document
review any changes because these
individuals typically have the best
insight on the impact of the changes.
Proposed § 1120.122(c)(2) also would
require that approved changes be
communicated to the appropriate
personnel in a timely manner. For
example, a manufacturer could comply
with this requirement by making the
changed documents readily accessible at
all locations for which they are
designated, used, or otherwise
necessary, and by retraining affected
personnel on the changed documents.
FDA has observed on inspections
instances where manufacturers made
changes to procedures, but the changes
were not communicated in a timely
manner to the personnel utilizing the
documents. Without these proposed
requirements in place, personnel may
not be aware that changes have been
made to a procedure, which can result
in the manufacture of nonconforming
products.
In addition, proposed § 1120.122(c)(2)
would require that superseded and
obsolete documents be archived. For
purposes of proposed part 1120,
archiving means that the superseded or
obsolete document would be retained
for historical reference. These
documents would have to be retained in
accordance with the time period in
proposed § 1120.122(a)(2) (e.g., for 4
years after last use, when not associated
with a batch of finished or bulk tobacco
product). These documents may be
useful to manufacturers when
performing an investigation of products
manufactured and distributed using a
previous version of a document. For
example, an obsolete MMR would
provide helpful information on
specifications when investigating a
nonconforming product that was
manufactured under that version of the
MMR.
Further, proposed § 1120.12(c)(2)
would require tobacco product
manufacturers to maintain records of
changes to documents. According to this
paragraph, document change records
must include the following information:
a description of the change;
identification of the affected documents;
the name and signature of the approving
individual(s); the approval date; and the
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date the change becomes effective.
Maintaining change records on
computers would be acceptable,
provided that appropriate controls are
implemented to ensure the integrity of
the electronic data and signatures.
Electronic signatures could be used to
satisfy this requirement. All electronic
records are subject to part 11.
The proposed requirements would
help assure that the public health is
protected. Documents and records are
essential to the ability to conduct
adequate investigations in case of
problems (e.g., to determine the scope
and cause of a nonconforming product
issue) and take an appropriate corrective
action, such as a recall.
The Agency also believes that the
proposed document control
requirements would help assure that the
public health is protected. Document
controls would establish a formal,
documented system that defines how
and by whom documents will be
reviewed and approved. They also
would include the procedures used for
updating documents, for the
distribution and maintenance of all
required documents, and for the
removal of obsolete and superseded
documents. Controlled documents are
necessary to establish consistent
practices in manufacturing operations
and provide a basis for employee
training and supervision. If documents
are not appropriately approved and
current versions distributed for use, or
if obsolete documents are used to
manufacture tobacco products,
manufacturing operations might
proceed in an ad hoc manner that could
result in the manufacture of
nonconforming products. For example,
if a manufacturer changes an acceptance
activity procedure document to include
a visual inspection of a new type of
foreign material to address consumers’
complaints, this change would have to
be reviewed, approved, and
communicated to the appropriate
personnel in a timely manner. If
personnel who are responsible for
conducting this visual inspection are
not informed of this change, they may
fail to perform this activity and release
products that contain this foreign
material.
The proposed requirements would
also help assure that tobacco products
are in compliance with the requirements
of chapter IX of the FD&C Act by
ensuring that FDA can verify that the
activities required under proposed part
1120 have been implemented and that
the documents and records are
trustworthy and reliable. Data integrity
is an essential foundation of the
proposed rule and is critical to FDA’s
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ability to protect the public health. The
proposed ALCOA requirements are
necessary in order to protect the
integrity of TPMP records. Widely
accepted, the ALCOA requirements are
the basic principles of data integrity
(Refs. 174–177). The effectiveness of
FDA inspections depends on the
veracity of the information provided by
regulated entities to the Agency. The
vast majority of the time, FDA is absent
from the establishment. The Agency
depends on records and documents to
reconstruct events which it was not
present to witness. FDA’s experiences in
other regulated product areas have
shown that data-integrity-related
manufacturing violations, including
data fraud and falsification of records,
have led to numerous regulatory
actions. Other regulatory agencies and
public health organizations, like the
World Health Organization, the
European Medicines Agency, the
Medicines & Healthcare Products
Regulatory Agency of the United
Kingdom, and the Therapeutic Goods
Administration of Australia share FDA’s
view that data integrity principles are a
core component of good manufacturing
practice (id.). Because data integrity
principles are essential to the quality
systems and QMS, they are among the
portions of those approaches adopted by
the Agency in this proposed rule. Data
integrity lapses in the regulated
manufacturing environments are critical
deficiencies because they undermine
the ability of FDA to verify if a product
is manufactured in accordance with its
marketing authorization. Consequently,
the proposed ALCOA requirement helps
assure that tobacco products are in
compliance with the requirements of
chapter IX of the FD&C Act by giving
the Agency confidence in the integrity
of the records which are at the center of
the regulatory scheme envisioned by the
Tobacco Control Act.
In addition, the Agency believes that
the proposed document control
requirements would help ensure that
tobacco products are in compliance
with the requirements of chapter IX of
the FD&C Act, because, for example,
documents established to meet the
requirements of proposed part 1120 are
necessary to implement the
manufacturing methods and procedures
specified in the MMR and ensure that a
tobacco product conforms to its
specifications. Thus, these documents
would enable FDA to help ensure that
new tobacco products and MRTPs are
manufactured consistent with the
specifications provided in their
applications (i.e., SE Report, request for
SE exemption, PMTA, MRTPA) and that
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pre-existing products are manufactured
consistent with their original
characteristics.
I. Small Tobacco Product Manufacturers
Proposed § 1120.130 provides for an
extended compliance deadline that
would grant small tobacco product
manufacturers of finished and bulk
tobacco products additional time to
implement the requirements in part
1120, consistent with section
906(e)(1)(B)(v) of the FD&C Act. Instead
of being required to comply with part
1120 on the effective date of the final
rule, small tobacco manufacturers
would be required to comply with the
requirements in part 1120 4 years after
the effective date of the final rule. FDA
believes that this extended compliance
deadline for small tobacco product
manufacturers would provide them with
sufficient time to implement the
proposed requirements.
J. Exemptions and Variances
1. Exemptions and Variances
Proposed § 1120.140 explains that,
under section 906(e)(2) of the FD&C Act,
any person subject to any of the TPMP
requirements could petition FDA for a
permanent or temporary exemption or
variance from any of these
requirements. The petitioner remains
subject to the relevant requirements
unless FDA grants the petition for an
exemption or variance under proposed
§ 1120.146. Thus, any person who
petitions FDA for an exemption or
variance would have to follow the
TPMP requirements in proposed part
1120 unless and until FDA grants the
petition.
Section 906(e)(2)(A) of the FD&C Act
provides FDA the authority to prescribe
the form and manner for submission of
petitions. Under proposed § 1120.140,
an individual petitioning for an
exemption or variance would have to
submit the petition, including all
information supporting the petition, in
an electronic format that FDA can
process, review, and archive. FDA
intends to provide information on its
website on how to provide the
electronic submission to FDA (e.g.,
information on electronic media and
methods of transmission). Electronic
submission of information is consistent
with the Government Paperwork
Elimination Act (Pub. L. 105–277, Title
VII). Because of the broad availability of
the internet, FDA does not anticipate
any need to submit a petition for an
exemption or variance, and supporting
materials, in a nonelectronic format.
However, if the petitioner is unable to
submit a petition in an electronic
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format, the petitioner may submit a
written request to FDA asking that FDA
allow the submission in an alternative
format, explaining in detail why the
petitioner cannot submit the petition in
an electronic format and why an
alternate format is necessary. Proposed
§ 1120.140 would also require that all
petitions, including supporting
information, and all requests to submit
a petition in an alternative format, be
legible and in the English language.
These proposed requirements would
ensure that FDA could review the
petitions expeditiously and
appropriately.
2. Petition for an Exemption or Variance
Proposed § 1120.142 would require
that a petition for an exemption or
variance be submitted with supporting
documentation and contain: (1) the
petitioner’s name, address, and contact
information; (2) identification of the
tobacco product(s); (3) the
requirement(s) in part 1120 for which an
exemption or variance is requested; a
detailed explanation of why the
exemption or variance is requested,
including why the tobacco product
manufacturer is not able to comply with
the requirement(s) of proposed part
1120; and (4) the duration of the
proposed exemption or variance. In
addition, for a petition for a variance,
this section would require a detailed
explanation setting forth the methods
proposed to be used in, and the facilities
and controls proposed to be used for,
the manufacture, packing, and storage of
the tobacco product in lieu of the
requirement(s) in part 1120, as well as
the basis for the petitioner’s
determination that the proposed
methods will be sufficient to assure that
the public health will be protected and
that the tobacco product(s) will be in
compliance with chapter IX of the FD&C
Act. For a petition for an exemption,
this provision would require a detailed
explanation setting forth the basis for
the petitioner’s determination that
compliance with the requirement(s) is
not required to assure that the public
health will be protected and the tobacco
product will be in compliance with
chapter IX of the FD&C Act. Additional
information that would be required with
a petition for an exemption or a petition
for a variance includes: any other
information justifying the exemption or
variance; a statement certifying that, to
the best of the petitioner’s knowledge
and belief, the information provided in
the petition includes all information
and views on which the petition relies,
including representative data, and any
information known to the petitioner that
is unfavorable to the petition; and an
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environmental assessment (EA) under
part 25 (21 CFR part 25) prepared in
accordance with § 25.40.
FDA expects that the submission of
this information, along with supporting
documentation will enable FDA to
determine whether to grant a petition
for a variance or exemption. FDA is
considering including additional
requirements for the specific contents of
petitions for variances and exemptions
and is seeking comment on the kinds of
information and/or evidence that would
be helpful in determining whether a
petition should be granted.
3. Referral to the Tobacco Products
Scientific Advisory Committee (TPSAC)
Proposed § 1120.144 explains that
FDA may refer any petition submitted
under this subpart to the TPSAC. If FDA
refers a petition for an exemption or
variance to the TPSAC, the TPSAC
would be required to report its
recommendations to FDA with respect
to the petition referred to it within 60
days after the date of the petition’s
referral.
4. Petition Determination
Proposed § 1120.146(a) explains how
FDA would make a determination on a
petition for an exemption. Under
proposed § 1120.146(a)(1), the Agency
may, upon review of the information
submitted and any recommendation
from the TPSAC, approve a petition for
an exemption from a TPMP requirement
if it determines that compliance with
such requirement is not required to
assure that the tobacco product will be
in compliance with chapter IX of the
FD&C Act. As discussed above, in
deciding whether to grant or deny a
petition FDA will consider all the
information provided by the petitioner
including the basis of the petitioner’s
determination that compliance with the
requirement is not needed to assure that
the public health is protected. Proposed
§ 1120.146(a)(2) provides that, if FDA
determines that the information
submitted by the petitioner is
insufficient to enable FDA to make a
determination whether an exemption is
appropriate, the Agency could request
additional information from the
petitioner. Proposed § 1120.146(a)(2)
also provides that if the petitioner fails
to respond by the time specified in the
request, FDA could consider the
exemption request withdrawn. FDA
specifically requests comments from
stakeholders as to what information
should be included in a petition for
exemption and how long it would take
for a typical firm to gather and prepare
the information that would be included
in the petition for exemption.
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Proposed § 1120.146(b) explains how
FDA would make a determination on a
petition for a variance. Under proposed
§ 1120.146(b)(1), the Agency may, upon
review of the information submitted and
any recommendation from the TPSAC,
approve a petition for a variance if it
determines that the methods to be used
in, and the facilities and controls to be
used for, the manufacture, packing, and
storage of the tobacco product in lieu of
the methods, facilities, and controls
prescribed by the requirements in part
1120 are sufficient to assure that the
tobacco product will be in compliance
with chapter IX of the FD&C Act. As
discussed above, in deciding whether to
grant or deny a petition FDA will
consider all the information provided by
the petitioner, including the basis of the
petitioner’s determination that the
proposed alternative methods, facilities,
and controls are sufficient to assure that
the public health is protected. Proposed
§ 1120.146(b)(2) provides that, if FDA
determines that the information
submitted by the petitioner is
insufficient to enable FDA to make a
determination whether a variance is
appropriate, the Agency may request
additional information from the
petitioner. Proposed § 1120.146(b)(2)
also provides that if the petitioner fails
to respond by the time specified in the
request, FDA may consider the variance
request withdrawn.
Proposed § 1120.146(c) explains the
timeframe in which FDA would make a
decision on a petition. Proposed
§ 1120.146(c) provides that FDA would
either grant or deny a petition within 60
days after the date the complete petition
was submitted to FDA under § 1120.142
or within 60 days after the day after
FDA referred the petition to TPSAC
under § 1120.144, whichever date is
later. The 60-day review period under
proposed § 1120.146(c)(1) would begin
when FDA receives a complete petition.
Thus, if FDA receives an incomplete
petition and requests additional
information under § 1120.146(a)(2) or
§ 1120.146(b)(2), the 60-day review
period would not begin until FDA
receives the additional information that
completes the petition. FDA intends to
request additional information, if
necessary, within 60 days after the date
the incomplete petition was submitted
to FDA.
Proposed § 1120.146(d) provides that
an order from FDA granting a variance
would prescribe such conditions
respecting the methods used in, and the
facilities and controls used for, the
manufacture, packing, and storage of the
tobacco product as may be necessary to
assure that the tobacco product will be
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5. Hearing
Proposed § 1120.148 explains that
after FDA issues an order under
§ 1120.146, the petitioner would have
the opportunity for an informal hearing
under part 16 (21 CFR part 16).
V. Proposed Effective and Compliance
Dates
FDA proposes that any final rule
become effective 2 years after the date
the final rule publishes in the Federal
Register. Section 906(e)(1)(B)(iv) of the
FD&C Act specifies that, in establishing
the effective date of any TPMP
regulations, FDA must take into account
the differences in the manner in which
the different types of tobacco products
have historically been produced, the
financial resources of the different
tobacco product manufacturers, and the
state of their existing manufacturing
facilities, and must provide for a
reasonable period of time for such
manufacturers to conform to any TPMP
regulations. FDA has considered these
factors in determining the proposed
effective dates for this rule.
The Agency’s proposed rule utilizes a
standards-based approach to the
regulation of all types of finished and
bulk tobacco products, which is similar
to the approach taken by the other
cGMPs and voluntary standards
considered in the development of this
proposal. Thus, the proposed regulation
provides the framework that all
manufacturers would utilize and apply
in a manner that is appropriate to a
given tobacco product. FDA is
proposing this effective date to ensure
that manufacturers of all types of
covered tobacco products will have
adequate time to comply regardless of
the complexity of their manufacturing
process.
In addition, FDA inspections have
demonstrated that a number of
manufacturers already have
implemented many measures similar to
the proposed TPMP requirements. FDA
also believes that manufacturers other
than small tobacco product
manufacturers have the financial
resources to comply with the proposed
requirements within 2 years, as
demonstrated by the proposed
regulatory impact analysis (PRIA) and
the fact that a number of manufacturers
already have implemented similar
provisions. Those manufacturers
meeting the definition of small tobacco
product manufacturers will have an
additional 4 years to come into
compliance (see proposed § 1120.130).
FDA inspections and facility visits have
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noted that entities that manufacture the
originally regulated products (i.e.,
cigarettes, smokeless, cigarette tobacco,
and RYO) as well as entities that
manufacture deemed products generally
already have some manufacturing
controls in place that are similar to the
proposed rule (e.g., a QMS or some
portions of a QMS). FDA believes that
the proposed effective date is feasible
and that different effective dates for
different types of manufacturers are not
needed.
Accordingly, FDA believes that 2
years is a reasonable period of time for
manufacturers (other than small tobacco
product manufacturers) to comply with
any final TPMP regulations. During
those 2 years, FDA expects that
manufacturers would take steps to plan
and implement business operations that
will comply with the final rule. FDA
specifically requests comment regarding
this proposed 2-year effective date.
Section 906(e)(1)(B)(v) of the FD&C
Act specifies that FDA may not require
any small tobacco product manufacturer
to comply with any TPMP regulations
for at least 4 years following the
effective date of the regulation. As
discussed in subpart J of the proposed
regulation, FDA proposes that small
tobacco product manufacturers of
finished and bulk tobacco products not
be required to comply with the TPMP
regulations until 4 years after the
effective date of the final rule. This
proposed compliance date would give
small tobacco product manufacturers a
total of 6 years to comply with the
TPMP regulations, and FDA believes
that this extended compliance date for
small tobacco product manufacturers
would provide them with sufficient
time to implement the requirements in
any final rule. This proposed effective
date is consistent with the
recommendation of some tobacco
companies (Docket No. FDA–2013–N–
0227). FDA requests comment on this
proposed effective and compliance
dates from all interested parties.
VI. Preliminary Economic Analysis of
Impacts
A. Introduction
We have examined the impacts of the
proposed rule under Executive Order
(E.O.) 12866, E.O. 13563, the Regulatory
Flexibility Act (5 U.S.C. 601–612), and
the Unfunded Mandates Reform Act of
1995 (Pub. L. 104–4). E.O. 12866 and
13563 direct us to assess all costs and
benefits of available regulatory
alternatives and, when regulation is
necessary, to select regulatory
approaches that maximize net benefits
(including potential economic,
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15239
environmental, public health and safety,
and other advantages; distributive
impacts; and equity). We believe that
this proposed rule is a significant
regulatory action as defined by E.O.
12866.
The Regulatory Flexibility Act
requires us to analyze regulatory options
that would minimize any significant
impact of a rule on small entities.
Because small entities are likely to incur
a large portion of the costs to comply
with the proposed rule, we find that the
proposed rule would have a significant
economic impact on a substantial
number of small entities.
The Unfunded Mandates Reform Act
of 1995 (section 202(a)) requires us to
prepare a written statement, which
includes an assessment of anticipated
costs and benefits, before proposing
‘‘any rule that includes any Federal
mandate that may result in the
expenditure by State, local, and tribal
governments, in the aggregate, or by the
private sector, of $100,000,000 or more
(adjusted annually for inflation) in any
one year.’’ The current threshold after
adjustment for inflation is $158 million,
using the most current (2020) Implicit
Price Deflator for the Gross Domestic
Product. This proposed rule would not
result in an expenditure in any year that
meets or exceeds this amount.
B. Summary of Costs and Benefits
The proposed rule, if finalized, would
establish requirements for
manufacturers of finished and bulk
tobacco products on the methods used
in, and the facilities and controls used
for, the manufacture, pre-production
design validation, packing, and storage
of tobacco products. The TPMP
requirements described in the proposed
rule are expected to ensure that tobacco
product manufacturers control the
design and specifications of finished
and bulk tobacco products, providing a
level of assurance of conformity in the
production of tobacco products to
established and required specifications
that does not occur in the existing
market for tobacco products, to prevent
the adulteration and misbranding of
finished and bulk tobacco products, and
establish controls for traceability
purposes.
We quantify two potential benefits of
the proposed rule. First, the
manufacturing controls required by the
proposed regulation are likely to reduce
the likelihood that nonconforming
products are manufactured and
commercially distributed which, in
turn, would reduce social costs
associated with product recalls and
market withdrawals. The social costs of
a recall, due to inadequate or
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insufficient controls, may extend
beyond the costs to the manufacturer
conducting the recall and may include
shareholders as well as consumers,
retailers, and wholesalers. If a recall or
market withdrawal were necessary, the
records required by the proposed
regulation would help locate
nonconforming products that were
commercially distributed, which would
also be expected to reduce the cost of
conducting recalls and market
withdrawals, both voluntary and
involuntary. Since 2009, tobacco
product manufacturers have initiated
eight voluntary recalls, resulting in at
least three million cans of smokeless
tobacco and 62 million cigarettes
recalled or withdrawn from the market.
Furthermore, we estimate that, if the
proposed rule is finalized, the costs of
product recalls and market withdrawals
may fall by between $4 million and
$213 million per year.
Another quantified potential benefit
of the proposed rule is that adverse
events due to nonconforming finished
and bulk tobacco products would
decrease as a result of improvements in
the control of tobacco product
manufacturing operations. We use data
on exposure calls to Poison Control
Centers (PCs) throughout the United
States to quantify the impact of the
proposed rule on the number of
exposure calls reporting clinical effects
such as vomiting, nausea, abdominal
pain, etc. associated with the
consumption of tobacco products that,
according to the PCs Certified
Specialists in Poison Information, had
been tampered with or contaminated.
We estimate from 2001 to 2030, a total
of 11,135 projected exposures, or an
annual average of 371 exposures per
year, associated with the consumption
of such products.6 Based just on these
data regarding calls to PCs, if the
proposed rule is finalized, we estimate
that the total (undiscounted) monetized
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6 The 11,135 projected exposures are estimated
from observed 2001–2017 exposures (adjusted for
under-reporting) and adjusted to account for
apparent trend of increasing exposure calls from
2018 through 2030. We used this forecast to
estimate a baseline trend of what would occur
without implementing this proposed rule. Figures
are also adjusted for underreporting as explained in
the Benefits of the Proposed Rule, section D.2 of the
Preliminary Regulatory Impact Analysis (Ref. 184).
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health losses associated with
contaminated tobacco products may be
reduced by between $908 and $2,723
per year.
There are other potential benefits
associated with the proposed rule which
we have not quantified. First, the
proposed recordkeeping provisions will
also support FDA’s regulatory
compliance activities and help FDA
implement and enforce other provisions
of the FD&C Act which will likely
generate government cost savings.
Second, the proposed rule, if finalized,
may further reduce losses to health and
property for users and nonusers
associated with nonconforming tobacco
products, beyond those estimated in the
quantified benefits. Third, the proposed
rule’s risk assessment, CAPA, tobacco
products complaints and related
provisions will facilitate investigation
and identification of causes and root
causes of consumer complaints and
other reports of adverse events. Other
benefits include avoided spillover costs
to capital markets.7
The potential costs of the rule include
tasks associated with establishing and
maintaining procedures for various
aspects of the manufacturing,
preproduction design validation,
packing and storage processes.
Examples of these tasks include
conducting new or more stringent
manufacturing activities, writing and
updating standard operating procedures
(SOPs), training employees to engage in
new or more stringent manufacturing
activities, and keeping new or
additional records. We estimate that
(undiscounted) one-time costs range
from $39 million to $73 million and
(undiscounted) recurring costs range
from $15 million per year to $56 million
per year. FDA is also proposing that any
final rule become effective two years
after the date of the final rule’s
publication. FDA is further proposing in
7 Estimated quantified benefits of avoided recalls
include reduced external costs in the supply chain
of the recalled or withdrawn products (or they
exclude reduced recall costs to manufacturers).
Estimated external costs of conducting a recall or
market withdrawal include lost sales to retailers
and wholesalers, expenses associated with notifying
tobacco retailers (for wholesalers) and consumers,
removal and storage of inventory costs collection
and shipping costs, disposal costs, and legal costs,
among others. Estimated quantified benefits do not
include avoided spillover costs to capital markets.
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§ 1120.130 of this rule that
manufacturers meeting the definition of
small tobacco product manufacturer
would be required to comply with the
requirements of this rule four years after
the effective date of the final rule (i.e.,
six years after the date of the final rule’s
publication). Because small
manufacturers would have more time
than non-small manufacturers to
comply with the requirements of this
proposed rule, we estimate all costs to
reflect the staggered compliance dates.
We estimate learning costs for both nonsmall and small manufacturers to begin
one year after publication (year 1). Nonsmall manufacturers and small
manufacturers would incur costs one
and five years, respectively, after the
publication date of a final rule as they
work to come into compliance with the
rule two and six years from the date of
final publication.8 We therefore estimate
the present value of total domestic costs
annualized over ten years using a
discount rate of seven percent is
estimated to range from $13 million per
year to $54 million per year, and from
$14 million per year to $43 million per
year using a discount rate of three
percent. Our estimated benefits will
begin to accrue on the same years as the
compliance dates (years 2 and 6). The
present value of total benefits
annualized over ten years using a
discount rate of seven percent is
estimated to range from $1.9 million per
year to $97.0 million per year, and from
$2.1 million per year to $106.5 million
per year using a discount rate of three
percent. Table 1 summarizes our
estimate of the annualized costs and
benefits of the proposed rule.
8 The year of publication is year zero and the
effective date is year two. In order for non-small
manufacturers to comply with the requirements of
this rule by the effective date (year two), we assume
they will begin to incur compliance costs on year
one. For small manufacturers to comply four years
after the effective date or year six, we assume they
will begin to incur compliance costs on year five.
Benefits from non-small and small manufacturers
begin to accrue on year two and year six
respectively. All values have been adjusted to
reflect 2020 dollars. Estimated costs in Table 1
represent estimated costs incurred by domestic
manufacturers and domestic importers. Estimated
benefits in Table 1 are from reduced exposure and
reduced recall related costs associated with both
domestic and imported tobacco products sold in the
U.S.
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TABLE 1—SUMMARY OF BENEFITS, COSTS AND DISTRIBUTIONAL EFFECTS OF THE PROPOSED RULE
[$ millions/year]
Units
Primary
estimate
Category
Benefits:
Annualized Monetized $millions/
year.
Low
estimate
$27.2
29.9
High
estimate
10
10
Annualized Quantified ................
7
3
10
10
Qualitative ...................................
Non-quantified benefits include (1) Government costs savings due to
aiding FDA compliance efforts; (2) potentially reducing losses to health
and property for users and nonusers associated with nonconforming
tobacco products; and (3) facilitating the investigation and identification
of causes and root causes of consumer complaints and other reports of
adverse events.
10
27.0
28.2
13.3
13.7
$97.0
106.5
2020
2020
Period
covered
(years)
7
3
Costs:
Annualized Monetized $millions/
year.
$1.9
2.1
Discount
rate
(percent)
Year
dollars
41.1
43.0
2020
2020
Annualized Quantified ................
7
3
10
10
7
3
10
10
10
7
3
10
10
Qualitative ...................................
Transfers:
Federal Annualized Monetized
$millions/year.
From/To ......................................
Other Annualized
$millions/year.
From:
To:
7
3
From:
Quantified benefits include a summation of potential reductions in
(1) cost of recalls and market withdrawals and (2) adverse health effects associated with contaminated or otherwise nonconforming
tobacco products.
Annualized total costs of compliance
with the proposed rule. Range of
estimates captures uncertainty.
10
Monetized
From/To ......................................
Notes
10
10
To:
Effects:
State, Local or Tribal Government:
Small Business:
One-time costs per small entity are between 0.06% and 0.11% of their average annual revenue. Due to many missing values from Census data, average smallentity impacts are likely subject to large variability, due to the significant amount of heterogeneity in small-entity impacts across entities of different sizes (See
Ref. 184).
Wages:
Growth:
We have developed a comprehensive
Preliminary Economic Analysis of
Impacts that assesses the impacts of the
proposed rule. The full preliminary
analysis of economic impacts is
available in the docket for this proposed
rule (as Ref. 184) and at https://
www.fda.gov/AboutFDA/
ReportsManualsForms/Reports/
EconomicAnalyses/default.htm.
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VII. Paperwork Reduction Act of 1995
This proposed rule contains
information collection provisions that
are subject to review by the OMB under
the PRA (44 U.S.C. 3501–3521). A
description of these provisions is given
in the Description section of this
document with an estimate of the
annual reporting, recordkeeping, and
third-party disclosure burden. Included
in the estimate is the time for reviewing
instructions, searching existing data
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sources, gathering and maintaining the
data needed, and completing and
reviewing each collection of
information.
FDA invites comments on these
topics: (1) whether the proposed
collection of information is necessary
for the proper performance of FDA’s
functions, including whether the
information will have practical utility;
(2) the accuracy of FDA’s estimate of the
burden of the proposed collection of
information, including the validity of
the methodology and assumptions used;
(3) ways to enhance the quality, utility,
and clarity of the information to be
collected; and (4) ways to minimize the
burden of the collection of information
on respondents, including through the
use of automated collection techniques,
when appropriate, and other forms of
information technology.
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Title: Requirements for Tobacco
Product Manufacturing Practice.
Description: The Tobacco Control Act
was enacted on June 22, 2009, amending
the FD&C Act and providing FDA with
the authority to regulate tobacco
products. Section 101(b) of the Tobacco
Control Act amends the FD&C Act by
adding new chapter IX, which provides
FDA with authorities to regulate tobacco
products and imposes certain
obligations on tobacco product
manufacturers, retailers, and importers.
Among the amendments are provisions
that relate to tobacco product
manufacturing practice requirements.
The proposed provisions include,
among other things, the authority to
issue regulations relating to good
manufacturing practice requirements;
hereinafter TPMP, in order to assure
that the public health is protected and
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Federal Register / Vol. 88, No. 47 / Friday, March 10, 2023 / Proposed Rules
tobacco products are in compliance
with the requirements of the FD&C Act.
Description of Respondents: This
proposed rule applies to manufacturers
(foreign and domestic) of finished and
bulk tobacco products. Finished tobacco
products include tobacco products,
including all components and parts,
sealed in final packaging (e.g., rolling
papers, filters, filter tubes, or e-liquids
sold to consumers. Bulk tobacco
products are tobacco products that are
not sealed in final packaging but
otherwise suitable for consumer use as
tobacco products (e.g., bulk cigarettes,
bulk filters, bulk e-liquids).
Subpart B prescribes the proposed
requirements pertaining to finished and
bulk tobacco product manufacturers’
management systems that cover a
manufacturer’s organization and
personnel (§ 1120.12), tobacco product
complaints (§ 1120.14), and CAPA
(§ 1120.16).
Proposed § 1120.12 would require
manufacturers to establish and maintain
an organizational structure; have
sufficient personnel to carry out the
requirements under part 1120;
designate, in writing, appropriate
responsibility for all personnel who
perform an activity subject to part 1120
and designate, in writing, management
with executive responsibility who have
the duty, power, and responsibility to
implement the requirements under part
1120; establish and maintain training
procedures; and maintain records of
personnel qualifications and training
records. Manufacturers would be
required to keep records of all activities
required under this provision.
Proposed § 1120.14 would require
manufacturers to establish and maintain
procedures to receive, evaluate,
investigate, and document complaints.
Manufacturers would be required to
keep records of all activities required
under this provision.
Proposed § 1120.16 would require
manufacturers to establish and maintain
procedures for implementing CAPA.
These procedures are to require review
of various sources of data for identifying
and investigating existing and potential
causes of nonconformities and design
problems, acting to correct and prevent
nonconformities and design problems,
verifying or validating the CAPAs,
implementing and documenting the
changes needed, and communicating
that information to specified personnel.
Manufacturers must maintain records of
all activities conducted under this
section. Manufacturers would be
required to keep records of all activities
required under this provision.
Subpart C prescribes the proposed
requirements that are specific to
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personnel practices (§ 1120.32),
building, facilities, and grounds
(§ 1120.34), equipment (§ 1120.36), and
environmental controls (§ 1120.38).
Proposed § 1120.32 would require
manufacturers to establish and maintain
procedures for the cleanliness, personal
practices, and apparel, which must
include requirements to ensure that
contact between personnel and the
tobacco product or environment would
not result in contamination of the
tobacco product.
Proposed § 1120.34 would require
manufacturers to ensure each building,
facility, and grounds is maintained in
appropriate condition to prevent
contamination and ensure that buildings
and facilities are of suitable
construction, design, and location to
facilitate sanitation, maintenance, and
proper operation. The provision also
would require controls for water quality,
and record keeping, as well as require
manufacturers to establish and maintain
procedures for cleaning and sanitation
and animal and pest control.
Manufacturers would be required to
keep records of all activities required
under this provision.
Proposed § 1120.36 would require
manufacturers to ensure that equipment
used in manufacturing operations is
appropriately designed, constructed,
and suitable for its intended purpose,
and must establish and maintain
procedures for the routine cleaning and
maintenance of equipment, as well as
for the routine calibration of testing,
monitoring, and measuring equipment
to ensure proper performance. The
provision also would require
identification of major equipment and
all processing lines. Manufacturers
would be required to keep records of all
activities required under this provision.
Proposed § 1120.38 would require
manufacturers to establish and maintain
procedures to adequately control
environmental conditions, where
appropriate, and maintain and monitor
environmental control systems to verify
that the environmental controls are
adequate and functioning properly.
Manufacturers would be required to
keep records of all activities required
under this provision.
Subpart D of the proposed rule
prescribes the requirements for design
and development activities (§ 1120.42)
and MMRs (§ 1120.44).
Proposed § 1120.42 would require
manufacturers to establish and maintain
procedures to control the design and
development of each finished and bulk
tobacco product and its package,
including the control of risks associated
with the product, production process,
packing, and storage. To control for
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risks, manufacturers would be required
to conduct a risk assessment: (1) risk
identification of all known or
reasonably foreseeable risks associated
with the tobacco product and its
package, production process, packing,
and storage, including risks normally
associated with the use of the tobacco
product; (2) risk analysis of the nature
and level of risk for each identified
known or reasonably foreseeable risk;
and (3) risk evaluation of each identified
risk to determine the significance of the
risk and the type of risk treatment
needed. In addition, manufacturers
would be required to perform risk
treatment to significantly minimize or
prevent risks identified that are
reasonably likely to occur and that may
cause serious illness, injury, or death
not normally associated with the use of
the tobacco product, or that the
manufacturer determines constitutes an
unacceptable level of risk as well as to
address risks for any applicable tobacco
product standards to ensure that the
tobacco product will conform to the
specifications and requirements
established in the tobacco product
standard. Finally, manufacturers would
be required to conduct a risk
reassessment whenever the
manufacturer becomes aware of new
information that could change the risks
assessment and risk treatment,
including information about previously
unidentified risks or the adequacy of
risk treatment measures. Manufacturers
would maintain records of all activities
required under this section.
Proposed § 1120.44 would require
that manufacturers establish and
maintain an MMR for each tobacco
product manufactured. Manufacturers
would also establish and maintain
procedures for the review and approval
of the MMR.
Subpart E of the proposed rule
prescribes the proposed requirements
for purchasing controls (§ 1120.62),
acceptance activities (§ 1120.64),
production and process controls
(§ 1120.66), laboratory controls
(§ 1120.68), production records
(§ 1120.70), sampling (§ 1120.72),
nonconforming tobacco products
(§ 1120.74), returned tobacco products
(§ 1120.76), and reprocessing and
rework (§ 1120.78).
Proposed § 1120.62 would require
manufacturers to establish and maintain
purchasing procedures, purchasing
records, and procedures for qualifying
its suppliers. Manufacturers would be
required to keep records of all activities
required under this provision.
Proposed § 1120.64 would require
manufacturers to establish and maintain
procedures for acceptance activities
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Federal Register / Vol. 88, No. 47 / Friday, March 10, 2023 / Proposed Rules
including inspections, evaluations,
tests, and other verification methods
manufacturers use in the manufacturing
process. The written procedures would
also be required to contain procedures
and records for ensuring that each
accepted incoming tobacco product is
designated by a unique identifier, which
must be maintained throughout the
manufacturing process and documented
in the production record.
Proposed § 1120.66 would require
manufacturers to establish and maintain
production procedures that describe the
process specifications and process
controls used in the manufacturing of
tobacco products. Process controls
include monitoring and acceptance
activities such as inspection, testing,
evaluation, or other verification
activities. The procedures should also
address removal of manufacturing
material if it could reasonably be
expected to have an adverse effect on
the product, if applicable; changes to a
production process; and process
validation procedures to demonstrate
that the process will be maintained in
a state of control to ensure that tobacco
products conform to their established
specifications and other requirements
when it cannot be fully verified that
tobacco product specifications conform
to the MMR. Manufacturers would be
required to keep records of all activities
required under this provision.
Proposed § 1120.68 would require
manufacturers to establish and maintain
procedures for any laboratory controls
employed to satisfy requirements in the
proposed rule. The procedures include
scientifically valid laboratory methods
that are accurate, precise, and
appropriate for their intended purpose,
sampling plans that comply with
§ 1120.72 of the proposed rule, and
demonstration of analytical control.
Manufacturers would also be required to
demonstrate the laboratory’s
competence to perform laboratory
activities associated with the
manufacture of finished or bulk tobacco
products. Manufacturers would be
required to keep records of all activities
required under this provision.
Proposed § 1120.70 would require
manufacturers to establish and maintain
procedures for the preparation of a
production record for each
manufactured tobacco product batch.
Proposed § 1120.72 would require
manufacturers to have an adequate
sampling plan using representative
samples.
Proposed § 1120.74 would require
manufacturers to establish and maintain
procedures for the control and
disposition of nonconforming tobacco
products. These procedures include: (1)
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identification and segregation of
potential nonconforming products; (2)
investigation of all potential
nonconforming products, including
determination of the scope and cause of
the nonconformance and the risk of
illness or injury posed by the
nonconformance; and (3) disposition
and followup. Manufacturers would be
required to keep records of all activities
required under this provision.
Proposed § 1120.76 would require
manufacturers to establish and maintain
procedures for the control and
disposition of returned products. These
procedures must address identification,
segregation, evaluation, and disposition
of returned products. Returned products
must be segregated in a manner that
prevents mix-ups and use of returned
products prior to evaluation and
disposition. Returned product must be
evaluated to determine its disposition.
Manufacturers would be required to
keep records of all activities required
under this provision.
Proposed § 1120.78 would require
manufacturers to establish and maintain
procedures for reprocessing and
reworking tobacco products. These
procedures would require evaluation of
the tobacco product to determine
whether the product is appropriate for
reprocessing or rework and
authorization of any reprocessing or
rework by a designated individual; and
must include the production processes,
including process controls, and
acceptance activities, used to ensure the
reprocessed or reworked tobacco
product conforms to the requirements
established in the MMR for the
subsequently manufactured tobacco
product. Manufacturers would be
required to maintain records of all
activities required under this provision.
Subpart F of the proposed rule
prescribes the proposed requirements
for packaging and labeling activities
(§ 1120.92), repackaging and relabeling
activities (§ 1120.94), manufacturing
codes on the packaging or label of
tobacco products (§ 1120.96), and
warning plans for packaging (§ 1120.98).
Proposed § 1120.92 would require
manufacturers to establish and maintain
procedures to control packaging and
labeling activities. Manufacturers would
be required to maintain records of all
activities required under this provision.
Proposed § 1120.94 would require
manufacturers to establish and maintain
procedures to control repackaging and
relabeling activities for those
establishments engaging in such
activities. Manufacturers would be
required to maintain records of all
activities required under this provision.
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15243
Proposed § 1120.96 would require
manufacturers to apply a manufacturing
code to the packaging or label of all
finished and bulk tobacco products.
Manufacturers would be required to
maintain records of all activities
required under this provision.
Proposed § 1120.98 would require
finished tobacco product manufacturers,
who are required to comply with a
warning plan for tobacco product
packaging, to establish and maintain
procedures to implement the
requirements of such warning plan.
Manufacturers would be required to
keep records of all activities required
under this provision.
Subpart G of the proposed rule
prescribes the proposed requirements
for activities associated with handling
and storage (§ 1120.102) and
distribution (§ 1120.104).
Proposed § 1120.102 would require
tobacco product manufacturers to
establish and maintain procedures for
the handling and storage of tobacco
products.
Proposed § 1120.104 would require
tobacco product manufacturers to
establish and maintain procedures for
the distribution of finished and bulk
tobacco products and to keep
distribution records and records of
direct accounts.
Proposed subpart H of the proposed
rule prescribes the proposed general
recordkeeping and document control
requirements (§ 1120.122).
Proposed § 1120.122(a) would
establish general requirements that
apply to all documents and records
required under proposed part 1120.
Proposed § 1120.122(a)(1) would require
that documents and records required
under proposed part 1120 be written in
English, or an accurate English
translation must be made available upon
request. All documents and records
required by proposed part 1120, that are
associated with a batch of finished or
bulk tobacco product, must be retained
for a period of not less than 4 years from
the date of distribution of the batch or
until the product reaches its expiration
date if one exists, whichever is later.
Documents and records not associated
with a batch must be retained for not
less than 4 years from the date they
were last in effect. Furthermore, all
documents and records required under
proposed part 1120 be maintained at the
manufacturing establishment or another
location that is readily accessible to
responsible officials of the tobacco
product manufacturer and to FDA. FDA
interprets ‘‘readily accessible’’ to FDA
as the documents and records being
made available to FDA upon request
within the course of an inspection.
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Proposed § 1120.122(b) would require
that records required under the
proposed rule are attributable, legible,
contemporaneously recorded, original,
and accurate. Proposed § 1120.122(c)
would require tobacco product
manufacturers to establish and maintain
procedures to control all documents
established to meet the requirements
under proposed part 1120.
As required by section 906(e)(2) of the
FD&C Act, subpart J of the proposed
rule sets forth the procedures and
requirements for petitioning for an
exemption or variance from a TPMP
requirement.
Proposed § 1120.140 explains that,
under section 906(e)(2) of the FD&C Act,
any person subject to any requirement
of the TPMP regulations may petition
FDA for a permanent or temporary
exemption or variance from such
requirement. The requirements under
this part remain in effect unless FDA
grants the petition for an exemption or
variance under § 1120.146. Thus, any
person who petitions FDA for an
exemption or variance must follow the
TPMP regulations while the petition is
being considered and until FDA grants
the petition. Under proposed
§ 1120.140, an individual petitioning for
an exemption or variance must submit
all information supporting the petition
in an electronic form that FDA can
process, review, and archive. Because of
the broad availability of the internet,
FDA does not anticipate any need to
submit a petition for an exemption or
variance and supporting materials in a
non-electronic format. However, if the
petitioner is unable to submit a petition
in an electronic format, the petitioner
may submit a written request to FDA
requesting that FDA allow the
submission in an alternative format and
explain in detail why the petitioner
cannot submit the petition in an
electronic format.
Proposed § 1120.142 would require
that a petition for an exemption or
variance contain: (1) the petitioner’s
name, address, and contact information;
(2) identification of the tobacco product;
(3) the requirement in this part for
which an exemption or variance is
requested; (4) a detailed explanation of
why the exemption or variance is
requested; the duration of the proposed
exemption or variance; (5) a detailed
explanation setting forth the methods
proposed to be used in, and the facilities
and controls proposed to be used for,
the manufacture, packing, and storage of
the tobacco product in lieu of the
requirement in this part as well as the
basis for the petitioner’s determination
that the proposed methods will be
sufficient to assure that the public
health is protected and the tobacco
product(s) will be in compliance with
chapter IX of the FD&C Act (for a
petition for a variance); (6) a detailed
explanation setting forth the basis for
the petitioner’s determination that
compliance with the requirement is not
required to assure that the public health
is protected and that the tobacco
product will be in compliance with
chapter IX of the FD&C Act (for a
petition for exemption); (7) any other
information justifying the exemption or
variance; a statement certifying that, to
the best of the petitioner’s knowledge
and belief, the petition includes all
information and views on which the
petition relies including representative
data and information known to the
petitioner which are unfavorable to the
petition; and (8) an EA under part 25 of
this chapter prepared in accordance
with the requirements of § 25.40 of this
chapter.
FDA recognizes that many of the
proposed provisions of the proposed
rule are consistent with quality control
and manufacturing practices that have
already been voluntarily adopted by
manufacturers. As a part of usual and
customary business practices, FDA
expects some baseline level of
manufacturer compliance with the
provisions of the proposed rule.
FDA’s burden estimates are based on
the PRIA, FDA inspection reports,
estimates of the number of deemed
tobacco product manufacturers
published in the Deeming Rule (part
1143), and 2017 data on permits issued
to tobacco manufacturers by the Alcohol
and Tobacco Tax and Trade Bureau. The
requirements in the proposed rule
would apply to both domestic and
foreign manufacturers of finished and
bulk tobacco products.
As discussed in the PRIA, we estimate
the number of affected entities, by major
tobacco product group and size of
operation group. We estimate that there
is a total of 1,935 domestic entities and
3,273 foreign entities manufacturers
potentially affected by the proposed
rule. For purposes of the PRA estimates,
FDA used a weighted average of the
median hours and entities affected to
calculate the respondents and burden
hours. These estimates are a
combination of small and large
manufacturers and foreign and domestic
manufactures. The estimated numbers
of manufacturers in the tables below
represent an estimated average portion
of all domestic and foreign tobacco
product manufacturers by the
percentage of manufacturers that are
currently not practicing one or more of
the proposed requirements set forth in
the proposed rule.
FDA estimates the burden of this
collection of information as follows:
TABLE 2—ESTIMATED ANNUAL REPORTING BURDEN 1
21 CFR part and activity
Number of
respondents
Number of
responses per
respondent
Total annual
responses
Average
burden per
response
Total
hours
1120.40, 1120.142, and 1120.146 Petition for Exemption or Variance and Environmental Assessment (EA) ....................................................................................
1
1
1
59
59
1 There
are no capital costs or operating and maintenance costs associated with this collection of information.
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Table 2 describes the annual reporting
burden as a result of the proposed
requirements in § 1120.142 for
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submitting petitions for exemption or
variance (including EA). FDA believes
this will be infrequent, so we have
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assigned 1 token response
acknowledging the requirement.
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TABLE 3—ESTIMATED ONE-TIME RECORDKEEPING BURDEN 1
Number of
records per
recordkeeper
Number of
recordkeepers
21 CFR part and activity
One-time
records
Average
burden per
recordkeeping
Total hours
Total capital
costs
One-Time Recordkeeping Burden Subpart B
1120.12 Organization and personnel procedures and training ..........................................................................................
1120.14 Tobacco product complaints ....................................
1120.16 Corrective and preventive actions ............................
1,598
1,946
1,814
3
8
8
4,794
15,568
14,512
4.12
1.82
1.82
19,751
28,334
26,412
........................
........................
........................
Total Subpart B ..................................................................
........................
........................
........................
........................
74,497
........................
One-Time Recordkeeping Burden Subpart C
1120.32
1120.34
1120.36
1120.38
Personnel ..................................................................
Buildings, facilities, and grounds ..............................
Equipment .................................................................
Environment controls ................................................
1,416
1,642
1,186
2,965
67
20
86
8
94,872
32,840
101,996
23,720
0.59
2.62
1.62
2.42
55,974
86,041
165,234
57,402
........................
........................
........................
........................
Total Subpart C ..................................................................
........................
........................
........................
........................
364,651
........................
One-Time Recordkeeping Burden Subpart D
1120.42
1120.44
Product development controls ..................................
Master manufacturing record ...................................
2,853
1,381
12
14
34,236
19,334
2.90
1.91
99,284
36,928
........................
........................
Total Subpart D ..................................................................
........................
........................
........................
........................
136,212
........................
One-Time Recordkeeping Burden Subpart E
1120.62
1120.64
1120.66
1120.68
1120.70
1120.72
1120.74
1120.76
1120.78
Purchasing controls ..................................................
Acceptance activities ................................................
Process controls .......................................................
Laboratory controls ...................................................
Production record .....................................................
Representative samples ...........................................
Nonconforming product ............................................
Returned product ......................................................
Reprocessing and rework .........................................
2,539
2,029
1,677
1,293
2,163
3,631
1,458
1,594
1,833
17
26
35
9
9
8
9
9
8
43,163
52,754
58,695
11,637
19,467
29,048
13,122
14,346
14,664
3.39
1.85
1.84
1.79
0.96
1.86
1.80
1.80
1.86
146,323
97,595
107,999
20,830
18,688
54,029
23,620
25,823
27,275
........................
........................
$1,014,697
10,996,249
........................
........................
........................
........................
........................
Total Subpart E ..................................................................
........................
........................
........................
........................
522,182
12,010,946
One-Time Recordkeeping Burden Subpart F
1120.92
1120.94
1120.98
Packaging and labeling controls ..............................
Repackaging and Relabeling ...................................
Warning plans ...........................................................
1,683
1,523
1,448
8
8
8
13,464
12,184
11,584
3.34
3.18
3.18
44,970
38,745
36,837
........................
........................
........................
Total Subpart F ..................................................................
........................
........................
........................
........................
120,552
........................
One-Time Recordkeeping Burden Subpart G
1120.102
1120.104
Handling and storage .............................................
Distribution ..............................................................
1,855
2,028
12
12
22,260
24,336
1.82
1.82
40,513
44,292
........................
........................
Total Subpart G .................................................................
........................
........................
........................
........................
84,805
........................
One-Time Recordkeeping Burden Subpart H
1120.124
Document controls ..................................................
3,155
1
3,155
6.99
22,053
........................
Total Subpart H ..................................................................
Total One-Time Burden .....................................................
........................
........................
........................
........................
........................
........................
........................
........................
22,053
1,324,952
........................
12,010,946
1 There
are no operating and maintenance costs associated with this collection of information.
TABLE 4—ESTIMATED ANNUAL (RECURRING) RECORDKEEPING BURDEN 1
Number of
recordkeepers
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21 CFR part and activity
Number of
records per
recordkeeper
Total annual
records
Average
burden per
recordkeeping
Total hours
Annual Recordkeeping Burden Subpart B
1120.12
training
1120.14
1120.16
Organization and personnel Procedures and
............................................................................
Tobacco product complaints .............................
Corrective and preventive actions .....................
1,598
1,946
1,814
3
8
8
4,794
15,568
14,512
2
4
4
9,588
62,272
58,048
Total Subpart B ...........................................................
........................
........................
........................
..........................
129,908
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TABLE 4—ESTIMATED ANNUAL (RECURRING) RECORDKEEPING BURDEN 1—Continued
Number of
recordkeepers
21 CFR part and activity
Number of
records per
recordkeeper
Total annual
records
Average
burden per
recordkeeping
Total hours
Annual Recordkeeping Burden Subpart C
1120.32
1120.34
1120.36
1120.38
Personnel ..........................................................
Buildings, facilities, and grounds .......................
Equipment .........................................................
Environment controls .........................................
1,416
1,642
1,186
2,965
67
20
86
8
94,872
32,840
101,996
23,720
0.03
0.55
0.14
0.28
2,846
18,062
14,279
6,642
Total Subpart C ..........................................................
........................
........................
........................
..........................
41,829
Annual Recordkeeping Burden Subpart D
1120.42
1120.44
Product development controls ...........................
Master manufacturing record ............................
2,853
1,381
12
14
34,236
19,334
1
0.36
34,236
6,960
Total Subpart D ..........................................................
........................
........................
........................
..........................
41,196
Annual Recordkeeping Burden Subpart E
1120.62
1120.64
1120.66
1120.68
1120.70
1120.72
1120.74
1120.76
1120.78
Purchasing controls ...........................................
Acceptance activities .........................................
Process controls ................................................
Laboratory controls ............................................
Production record ..............................................
Representative samples ....................................
Nonconforming product .....................................
Returned product ...............................................
Reprocessing and rework .................................
2,539
2,029
1,677
1,293
2,163
3,631
1,458
1,594
1,833
17
26
35
9
9
8
9
9
8
43,163
52,754
58,695
11,637
19,467
29,048
13,122
14,346
14,664
0.27
1
1
5
3
0.27
4.77
4.37
0.28
11,654
52,754
58,695
58,185
58,401
7,843
62,592
62,692
4,106
Total Subpart E ...........................................................
........................
........................
........................
..........................
376,922
Annual Recordkeeping Burden Subpart F
1120.92
1120.94
1120.98
Packaging and labeling controls .......................
Repackaging and Relabeling ............................
Warning plans ...................................................
1,683
1,523
1,448
8
8
8
13,464
12,184
11,584
0.28
0.27
0.28
3,770
3,290
3,244
Total Subpart F ...........................................................
........................
........................
........................
..........................
10,304
Annual Recordkeeping Burden Subpart G
1120.102
1120.104
Handling and storage ......................................
Distribution .......................................................
1,855
2,028
12
12
22,260
24,336
0.15
0.15
3,339
3,650
Total Subpart G ..........................................................
........................
........................
........................
..........................
6,989
Annual Recordkeeping Burden Subpart H
1120.124
Document controls ..........................................
3,155
1
3,155
2.66
8,392
Total Subpart H ..........................................................
Total Annual Burden ...................................................
........................
........................
........................
........................
........................
........................
..........................
..........................
8,392
615,540
lotter on DSK11XQN23PROD with PROPOSALS2
1 There
are no capital costs or operating and maintenance costs associated with this collection of information.
Table 3 represents the one-time
recordkeeping requirements in the rule.
FDA believes that there will be a total
of 5,208 recordkeepers (the sum of 1,935
domestic and 3,273 foreign entities)
who would keep records. Most of the
provisions in the proposed rule require
tobacco manufacturers to establish and
maintain procedures. In table 3, the
columns entitled ‘‘number of
recordkeepers’’ and ‘‘one-time total
responses’’ is totaled in the text, but not
the chart. For economic purposes, the
numbers in these columns are not
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additive because the numbers
representing each section are not
mutually exclusive. However, for PRA
purposes these numbers are additive.
We total these columns in the narrative
for PRA purposes of describing and
matching the data that will be submitted
to OMB for approval.
Subpart B describes the proposed
requirements applicable to finished and
bulk tobacco product manufacturers’
management systems that cover a
manufacturer’s organization and
personnel (§ 1120.12), tobacco product
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complaints (§ 1120.14), and CAPA
(§ 1120.16). FDA estimates that under
proposed subpart B 5,358 recordkeepers
will establish a total of 34,874 one-time
records for a total of 74,497 one-time
hours.
Subpart C of the proposed rule
prescribes the proposed requirements
that are specific to personnel practices
(§ 1120.32), building, facilities, and
grounds (§ 1120.34), equipment
(§ 1120.36), and environmental controls
(§ 1120.38). FDA estimates that under
proposed subpart C 7,209 recordkeepers
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will establish a total of 253,428 one-time
records for a total of 364,651 one-time
hours.
Subpart D of the proposed rule
prescribes the proposed requirements
for design and development activities
(§ 1120.42) and MMRs (§ 1120.44). FDA
estimates that under proposed subpart D
4,234 recordkeepers will establish a
total of 53,570 one-time records for a
total of 136,212 one-time hours.
Subpart E of the proposed rule
prescribes the proposed requirements
for purchasing controls (§ 1120.62),
acceptance activities (§ 1120.64),
production and process controls
(§ 1120.66), laboratory controls
(§ 1120.68), production records
(§ 1120.70), sampling (§ 1120.72),
nonconforming tobacco products
(§ 1120.74), returned tobacco products
(§ 1120.76), and reprocessing and
rework (§ 1120.78). FDA estimates that
under proposed subpart E 18,217
recordkeepers will establish a total of
256,896 one-time records for a total of
522,182 one-time hours.
To conduct activities related to
§§ 1120.64, 1120.66, and 1120.68, some
tobacco product manufacturers may
purchase capital equipment such as
metal detectors, pH meters,
thermometers, ultrasonic flow meters,
scanners, and densimeters. We estimate
one-time capital costs of $1,014,697
combined under § 1120.64 acceptance
activities and § 1120.66 Production and
process controls, and $10,996,249 under
§ 1120.68 Laboratory controls for a total
of $12,010,946.
Subpart F of the proposed rule
prescribes the proposed requirements
for packaging and labeling controls
(§ 1120.92), repackaging and relabeling
(§ 1120.94), and warning plans
(§ 1120.98). FDA estimates that under
proposed subpart F 4,654 respondents
will establish a total of 37,232 one-time
records for a total of 120,552 one-time
hours.
Subpart G of the proposed rule
prescribes the proposed requirements
for activities associated with handling
and storage (§ 1120.102) and
distribution (§ 1120.104). FDA estimates
that under proposed subpart G 3,883
respondents will establish a total of
46,596 one-time records for a total of
84,805 one-time hours.
Proposed subpart H of the proposed
rule prescribes the proposed general
recordkeeping and document control
requirements (§ 1120.122). FDA
estimates that under proposed subpart H
3,155 respondents will establish a total
of 3,155 one-time records for a total of
22,053 one-time hours.
FDA estimates a total of 1,324,952
one-time hours and $12,010,946 onetime capital costs.
Table 4 estimates the annual recurring
burden under the proposed rule. FDA
believes that there will be a total of
5,208 recordkeepers (the sum of 1,935
domestic and 3,273 foreign entities)
who would keep records. In table 4, the
columns number of annual
recordkeepers, and total annual
responses is totaled in the text, but not
in the chart. For economic purposes the
numbers in these columns are not
additive because the numbers
representing each section are not
mutually exclusive. However, for PRA
purposes these numbers are additive.
We total these columns in the narrative
for PRA purposes of describing and
matching the data that will be submitted
to OMB for approval.
FDA estimates that under proposed
subpart B (Management System
Requirements) 5,358 recordkeepers will
maintain a total of 34,874 records
annually for a total of 129,908 annual
hours.
FDA estimates that under proposed
subpart C (Buildings, Facilities, and
Equipment) 7,209 recordkeepers will
maintain a total of 253,428 records
annually for a total of 41,829 annual
hours.
FDA estimates that under proposed
subpart D (Design and Development
Controls) 4,234 recordkeepers will
maintain a total of 53,570 records
annually for a total of 41,196 annual
hours.
FDA estimates that under proposed
subpart E (Process Controls) 18,217
recordkeepers will maintain a total of
256,896 records annually for a total of
376,922 annual hours.
FDA estimates that under proposed
subpart F (Packaging and Labeling
Controls) 4,654 recordkeepers will
maintain a total of 37,232 records
annually for a total of 10,304 annual
hours.
FDA estimates that under proposed
subpart G (Handling, Storage and
Distribution) 3,883 recordkeepers will
maintain a total of 46,596 records
annually for a total of 6,989 annual
hours.
FDA estimates that under proposed
subpart H (Recordkeeping and
Document Controls) 3,155
recordkeepers will maintain a total of
3,155 records annually for a total of
8,392 annual hours.
FDA estimates a total of 615,540
annual hours for this proposed rule.
TABLE 5—ESTIMATED ANNUAL THIRD-PARTY DISCLOSURE BURDEN 1
21 CFR part and activity
1120.96
lotter on DSK11XQN23PROD with PROPOSALS2
1 There
Manufacturing code .................................................
Number of
respondents
Number of
disclosures per
respondent
Total annual
disclosures
Average
burden per
disclosure
Total hours
1
1
1
1
1
are no capital costs or operating and maintenance costs associated with this collection of information.
Proposed § 1120.96 would require
that manufacturers apply a
manufacturing code to the packaging
and label of tobacco products. FDA
lacks data on the percentage of
manufacturers who apply such codes to
the packaging and label of tobacco
products but based on a cursory review
of manufactured products it appears
that many, if not all, manufacturers
already apply a manufacturing code to
their products. For purposes of the PRA,
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18:47 Mar 09, 2023
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we have assigned one token burden
hour for this activity.
Per the requirements of this proposed
rule, FDA estimates the total burden
will be 1,940,552 hours (59 + 1 +
1,324,952 + 615,540) and $12,010,946
one-time capital costs.
To ensure that comments on
information collection are received,
OMB recommends that written
comments be faxed to the Office of
Information and Regulatory Affairs,
OMB, Attn: FDA Desk Officer, FAX:
PO 00000
Frm 00075
Fmt 4701
Sfmt 4702
202–395–7285, or emailed to oira_
submission@omb.eop.gov. All
comments should be identified with the
title ‘‘Requirements for Tobacco Product
Manufacturing Practice.’’
In compliance with the Paperwork
Reduction Act of 1995 (44 U.S.C.
3407(d)), we have submitted the
information collection provisions of this
proposed rule to OMB for review. These
information collection requirements
will not be effective until FDA
publishes a final rule, OMB approves
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Federal Register / Vol. 88, No. 47 / Friday, March 10, 2023 / Proposed Rules
the information collection requirements,
and the rule goes into effect. FDA will
announce OMB approval of these
requirements in the Federal Register.
lotter on DSK11XQN23PROD with PROPOSALS2
VIII. Analysis of Environmental Impact
The proposed regulation is issued
pursuant to section 906(e) of the FD&C
Act, which directs FDA to prescribe
regulations requiring that the methods
used in, and the facilities and controls
used for, the manufacture,
preproduction design validation,
packing, and storage of a tobacco
product conform to cGMP, or HACCP
methodology to assure that the public
health is protected and that the tobacco
product is in compliance with chapter
IX of the FD&C Act. Under § 25.30(j),
classes of actions that are categorically
excluded include the issuance of cGMP
and HACCP regulations. As a result, the
proposed rule falls within a class of
actions that are categorically excluded
under § 25.30(j) and, therefore,
ordinarily do not require the
preparation of an EA or environmental
impact statement (EIS).
An EA or EIS is required for
categorically excluded actions only if
extraordinary circumstances indicate
that the specific proposed action may
significantly affect the quality of the
human environment (§ 25.21). The
proposed action is of a type that does
not individually or cumulatively have a
significant effect on the human
environment. The proposed action is
not anticipated to pose the potential for
serious harm to the environment or to
adversely affect a species or the critical
habitat of a species described in
§ 25.21(b). Thus, FDA has determined
that no extraordinary circumstances
exist that would require preparation of
an EA or an EIS.
IX. Federalism
We have analyzed this proposed rule
in accordance with the principles set
forth in E.O. 13132. Section 4(a) of the
E.O. requires Agencies to ‘‘construe . . .
a Federal statute to preempt State law
only where the statute contains an
express preemption provision or there is
some other clear evidence that the
Congress intended preemption of State
law, or where the exercise of State
authority conflicts with the exercise of
Federal authority under the Federal
statute.’’
Section 916(a)(2) of the FD&C Act (21
U.S.C. 387p) is an express preemption
provision. Section 916(a)(2) provides
that ‘‘no State or political subdivision of
a State may establish or continue in
effect with respect to a tobacco product
any requirement which is different
from, or in addition to, any requirement
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18:47 Mar 09, 2023
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under the provisions of this chapter
relating to . . . good manufacturing
standards.’’
This rule is being issued under
section 906(e) of the FD&C Act, which
directs FDA to prescribe regulations
relating to good manufacturing practice.
Thus, if this proposed rule is made
final, the final rule would create
requirements that fall within the scope
of section 916(a)(2) of the FD&C Act.
X. Consultation and Coordination With
Indian Tribal Governments
FDA has analyzed this proposed rule
in accordance with the principles set
forth in E.O. 13175. We have tentatively
concluded that the rule does not contain
policies that would have a substantial
direct effect on one or more Indian
tribes, on the relationship between the
Federal Government and Indian tribes,
or on the distribution of power and
responsibilities between the Federal
Government and Indian tribes. The
Agency solicits comments from tribal
officials on any potential impact on
Indian tribes from this proposed action.
XI. References
The following references marked with
an asterisk (*) are on display at the
Dockets Management Staff (see
ADDRESSES) and are available for
viewing by interested persons between
9 a.m. and 4 p.m., Monday through
Friday; they also are available
electronically at https://
www.regulations.gov. References
without asterisks are not on public
display at https://www.regulations.gov
because they have copyright or other
restrictions. Some may be available at
the website address, if listed. References
without asterisks are available for
viewing only at the Dockets
Management Staff. FDA has verified the
website addresses, as of the date this
document publishes in the Federal
Register, but websites are subject to
change over time.
1. Goniewicz, M.L., T. Kuma, M. Gawron, et
al., ‘‘Nicotine Levels in Electronic
Cigarettes,’’ Nicotine & Tobacco
Research, doi: 10.10193/ntr/nts103
(2013).
* 2. Williams M., A. Villarreal, K. Bozhilov,
et al. ‘‘Metal and Silicate Particles
Including Nanoparticles Are Present in
Electronic Cigarette Cartomizer Fluid
and Aerosol.’’ PLoS ONE 8(3): e57987.
doi:10.1371/journal.pone.0057987.
(2013)
* 3. U.S. Smokeless Tobacco Co., U.S.
Smokeless Tobacco Recall, available at:
https://www.fda.gov/Safety/Recalls/
ucm539395.htm (Jan. 30, 2017).
* 4. Farsalinos, K.E., I.G. Gillman, M.S.
Melvin, et al., ‘‘Nicotine Levels and
Presence of Selected Tobacco-Derived
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Fmt 4701
Sfmt 4702
Toxins in Tobacco Flavoured Electronic
Cigarette Refill Liquids,’’ International
Journal of Environmental Research and
Public Health. 2015 Apr; 12(4): 3439–
345.
5. Davis, B., M. Dang, J. Kim, et al. ‘‘Nicotine
Concentrations in Electronic Refill and
Do-It-Yourself Fluids.’’ Nicotine &
Tobacco Research, 2015; 17: 134–141.
* 6. WHO, ‘‘The Scientific Basis of Tobacco
Product Regulation,’’ WHO Technical
Report Series 945, Geneva: WHO Press,
2007.
7. Brownson, E.G., C.M. Thompson, S.
Goldsberry, et al., ‘‘Explosion Injuries
from E Cigarettes,’’ New England Journal
of Medicine: 375: 1400–1402, 2016.
8. Hammond, D., G. Fong, K.M. Cummings,
et al., ‘‘Cigarettes Yields and Human
Exposure: A Comparison of Alternative
Testing Regimens,’’ 15(8) 1495–1501
(2006).
9. Kozlowski, L.T., N. Mehta, C.T. Sweeney,
et al., ‘‘Filter Ventilation and Nicotine
Content of Tobacco in Cigarettes from
Canada, the United Kingdom, and the
United States,’’ Tobacco Control, 7: 369–
375 (1998).
10. American E-Liquid Manufacturing
Standards Association, ‘‘Creating
Responsible and Sustainable Practices
and Process for the Safe Manufacturing
of ’E-Liquids’ Used in Electronic
Cigarettes,’’ Version 2.0, 2014, available
at https://www.aemsa.org/wp-content/
uploads/2014/09/AEMSA-Standards_
Version-2-01.pdf.
11. ISO, ISO 9001:2015, ‘‘Quality
management systems—Requirements,’’
available at: https://www.iso.org/obp/ui/
#iso:std:iso:9001:ed-5:v1:en.
12. ISO, ISO 31000:2018, ‘‘Risk
Management—Principles and
Guidelines,’’ available at: https://
www.iso.org/iso-31000-riskmanagement.html.
* 13. FDA, ‘‘Pharmaceutical cGMPs for the
21st Century: A Risk-Based Approach,’’
2002, available at https://www.fda.gov/
media/77391/download.
* 14. HHS, ‘‘The Health Consequences of
Smoking—50 Years of Progress,’’ A
Report of the Surgeon General, 2014.
* 15. National Cancer Institute, ‘‘Cigars:
Health Effects and Trends,’’ Smoking
and Tobacco Control Monograph 9,
1998, available at https://
cancercontrol.cancer.gov/brp/tcrb/
monographs/9/m9_complete.pdf.
16. IARC, ‘‘Smokeless Tobacco and Some
Tobacco-specific N-nitrosamines,’’ IARC
Monograph on the Evaluation of
Carcinogenic Risks to Humans, 89, 2007,
available at https://monographs.iarc.fr/
ENG/Monographs/vol89/mono89.pdf.
* 17. Dube, H.C., A.S. Kolhe, and R.J. Verma,
‘‘Aflatoxin Contamination In Chewing
Products,’’ Proceedings of the National
Academy of Sciences, India, 1995, Philip
Morris, available at https://
www.industrydocumentslibrary.
ucsf.edu/tobacco/docs/xkyx0085.
* 18. Smith, K.W., ‘‘Findings on Foreign
Matter Incident #89–22,’’ presented to
the Manufacturing Practices Review
Committee, R.J. Reynolds, August 15,
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10MRP2
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Federal Register / Vol. 88, No. 47 / Friday, March 10, 2023 / Proposed Rules
1989, available at https://industry
documents.ucsf.edu/tobacco/docs/
yqnh0092.
* 19. Tomar, S.L. and J.E. Henningfield,
‘‘Review of the Evidence That pH Is
Determinant of Nicotine Dosage From
Oral Use of Smokeless Tobacco,’’
Tobacco Control, 6(3): 219–225, 1997.
20. FDA, Adverse Event Report, AE16D00007
(2016).
21. Loewenstein, D.K. and Middlekauft, H.R.,
‘‘Electronic Cigarette Device-Related
Hazards: A Call for Immediate FDA
Regulation,’’ American Journal of
Preventative Medicine 2017; 52(2): 229–
231.
* 22. Federal Emergency Management
Agency’s U.S. Fire Administration’s July
2017 report of Electronic Cigarette Fires
and Explosions in the United States
2009–2016, https://www.usfa.fema.gov/
downloads/pdf/publications/electronic_
cigarettes.pdf.
* 23. Morris, J., ‘‘Corrective and Preventive
Action,’’ Philip Morris, March 2000,
available at https://
www.industrydocuments.ucsf.edu/docs/
lnwc0077.
* 24. Lockhart, D., ‘‘Corrective/Preventive
Action Response (CAR),’’ Philip Morris,
October 10, 2000, available at https://
industrydocuments.library.ucsf.edu/
tobacco/docs/rxhl0074.
* 25. Gundaker, W.E., ‘‘Outline of a PHILIP
MORRIS Corrective and Preventive
Action System,’’ Philip Morris, July 6,
1998, available at https://
industrydocuments.library.ucsf.edu/
tobacco/docs/xmjj0085.
* 26. ‘‘ACD Nonconformance Report/
Corrective Action Request Form,’’ R.J.
Reynolds, November 21, 2007, available
at https://
industrydocuments.library.ucsf.edu/
tobacco/docs/ttlm0222.
* 27. Mobrem, M., ‘‘IO2069 Next Product on
C3—Corrective and Preventive Actions,’’
Philip Morris, June 13, 2002, available at:
https://www.industrydocuments.ucsf.
edu/docs/gywk0150.
28. ISO Technical Report, ISO TR
10017:2003(E), ‘‘Guidance on Statistical
Techniques for ISO 9001:2000.’’
* 29. Jessup, T. D., ‘‘Project Status ReportsJanuary,’’ Lorillard, February 12, 2001,
available at https://
www.industrydocumentslibrary.
ucsf.edu/tobacco/docs/pqwm0180.
* 30. Canon, A.B., Report No. 71–28,
‘‘Cigarette Contamination by Volatile
Packaging Components,’’ Brown and
Williamson Tobacco Corp., Sept. 3, 1971,
available at https://
www.industrydocumentslibrary.ucsf
.edu/tobacco/docs/tlhb0194.
* 31. Degesch America Inc., ‘‘Sanitation
Audit Final Report, Fourth Quarter
1993,’’ Philip Morris, Feb. 1994,
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Brown & Williamson, May 26, 1981,
available at https://
www.industrydocumentslibrary.
ucsf.edu/tobacco/docs/ppgj0131.
* 155. ‘‘Improved Ripper Short Processes,’’
Philip Morris, December 1975, available
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* 156. ‘‘Guideline for the Evaluation of
Ingredients, Materials, Processes and
Product Designs,’’ R107, Philip Morris,
1999, available at https://
www.industrydocumentslibrary.
ucsf.edu/tobacco/docs/tfvc0096.
* 157. Canon, A.B., ‘‘Cigarette Contamination
by Volatile Packaging Components,’’
Brown & Williamson, September 3, 1971,
available at https://
industrydocuments.library.ucsf.edu/
tobacco/docs/lzcv0135.
* 158. Reasor, B.A., Meeting Report 911031,
‘‘Residual Solvent Task Force Meeting,’’
Brown & Williamson, November 5, 1991,
available at https://
www.industrydocumentslibrary.
ucsf.edu/tobacco/docs/ylwg0191.
* 159. ‘‘Packaging Materials: Evaluation of
Odor and Taster Transfer from Cigarette
Package Components (DSMcL),’’ British
American Tobacco, December 1978,
available at https://
www.industrydocumentslibrary.
ucsf.edu/tobacco/docs/zfyc0198.
160. Institute of Medicine of the National
Academies, Ending the Tobacco
Problem: A Blueprint for the Nation. R.
Bonnie, K. Stratton, and R.B. Wallace,
eds., Washington, DC: The National
Academies Press, 2007.
161. 12/14 Establishment Inspection Report
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* 163. ‘‘WHO Framework Convention on
Tobacco Control (FCTC),’’ WHO 2003,
updated reprint 2004, 2005.
164. Elliott & Shanahan Research, 2009,
Literature Review: Evaluation of the
Effectiveness of Graphic Health
Warnings on Tobacco Product Packaging
2008, prepared for the Australian
Government Department of Health and
Ageing, unpublished report.
* 165. WHO, Report on the Scientific Basis of
Tobacco Product Regulation: Third
Report of a WHO Study Group, WHO
Technical Report Series 955. Geneva,
Switzerland: WHO Press, 2009.
166. European Commission, ‘‘Health Effects
of Smokeless Tobacco Products—
Preliminary Report,’’ Scientific
Committee on Emerging and Newly
Identified Health Risks, 2007, available
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committees/04_scenihr/docs/scenihr_o_
009.pdf.
167. Shi, H., R. Wang, L.P. Bush, et al.,
‘‘Changes in TSNA Contents During
Tobacco Storage and the Effect of
Temperature and Nitrate Level on TSNA
Formation,’’ Journal of Agricultural and
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2013.
168. Detroy, R.W., E.B. Lillehoj, and A.
Ciegler, ‘‘Aflatoxin and Related
Compounds,’’ in A. Ciegler, S. Kadis,
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169. Wilson, D.M. and G.A. Payne, ‘‘Factors
Affecting Aspergillus flavus Group
Infection and Aflatoxin Contamination of
Crops,’’ in D.L. Eaton and J.D. Groopman
(eds.), The Toxicology of Aflatoxins:
Human Health, Veterinary and
Agricultural Significance, San Diego, CA:
Academic Press, 1994.
* 170. Carter, T.R., ‘‘Product Standards. Raw
Material Contamination—Leaf
Processing and Storage,’’ R.J. Reynolds,
March 31, 1988, available at https://
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tobacco/docs/hfdg0079.
* 171. Jenkins, C.R., ‘‘Contamination Risks,’’
British-American Tobacco, November 21,
1988, available at https://
industrydocuments.library.ucsf.edu/
tobacco/docs/jmwh0192.
172. Alsaimary, I.E., et al., ‘‘Bacterial
Contamination of Various Tobacco
Types,’’ Advances in Bioresearch,
2(1):174–179, 2011.
* 173. Ding, S.Y., J. Trommel, X. Yan, et al.,
‘‘Determination of 14 Polycyclic
Aromatic Hydrocarbons in Mainstream
Smoke from Domestic Cigarettes,’’
Environ. Sci. Technol, (3): 471–478
(2005).
174. European Medicines Agency,
‘‘Questions and Answers: Good
Manufacturing Practice—Data Integrity,’’
August 2016, available at https://
www.ema.europa.eu/ema/
index.jsp?curl=pages/regulation/q_and_
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000027.jsp&mid=WC0b01a
c05800296ca#section16 (last accessed on
October 8, 2019).
175. Pharmaceutical Inspection Convention
Pharmaceutical Inspection Co-Operation
Scheme, ‘‘Draft PIC/S Guidance: Good
Practices for Data Management and
Integrity in Regulated GMP/GDP
Environments,’’ August 10, 2016,
available at https://picscheme.org/users_
uploads/news_news_documents/PI_041_
1_Draft_2_Guidance_on_Data_Integrity_
2.pdf (last accessed on October 8, 2019).
* 176. ‘‘Medicines & Healthcare Products
Regulatory Agency, United Kingdom,
’GXP’ Data Integrity Guidance and
Definitions,’’ March 2018, available at
https://assets.publishing.service.gov.uk/
government/uploads/system/uploads/
attachment_data/file/687246/MHRA_
GxP_data_integrity_guide_March_
edited_Final.pdf (last accessed on
October 8, 2019).
* 177. Therapeutic Goods Administration,
Department of Health, Australia, ‘‘Data
Management and Data Integrity’’ April 6,
2017, available at https://
www.tga.gov.au/data-management-anddata-integrity-dmdi (last accessed on
October 8, 2019).
* 178. Grana, R., N. Benowitz, S.A. Glantz, ‘’’
E-Cigarettes: A Scientific Review,’’
Circulation, 129(19):1972–1986 (2014).
179. Williams, M., P. Talbot, ‘‘Variability
Among Electronic Cigarettes in the
Pressure Drop, Airflow Rate, and Aerosol
Production,’’ Nicotine & Tobacco
Research, 13(12): 1276–1283 (2011).
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(E-Cigarettes) Have Different Smoking
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Research, 12(9):905–912 (2010).
181. Brunnemann, K.D., B. Prokopczyk, M.
Djordjevic, D. Hoffmann, ‘‘Formation
and Analysis of Tobacco-Specific NNitrosamines,’’ Critical Reviews in
Toxicology, 26(2): 121–137 (1996).
182. Djordjevic, M., J. Fan, L. Bush, K.
Brunnemann, D. Hoffmann, ‘‘Effects of
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J. Agric. Food Chem., 41, 1790–94 (1993).
*183. Ding Y.S., X.J. Yan, R.B. Jain, et al.,
‘‘Determination of 14 Polycyclic
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Smoke from U.S. Brand and Non-U.S.
Brand Cigarettes,’’ Environ. Sci.
Technol., (40) 1133–1138 (2006).
*184. Preliminary Regulatory Impact
Analysis, Initial Regulatory Flexibility
Analysis, Unfunded Mandates Reform
Act Analysis, Requirements for Tobacco
Product Manufacturing Practice;
Proposed Rule available at https://
www.fda.gov/AboutFDA/
ReportsManualsForms/Reports/
EconomicAnalyses/default.htm.
List of Subjects in 21 CFR Part 1120
Smoking, Tobacco, Reporting and
recordkeeping requirements.
■ Therefore, under the Federal Food,
Drug, and Cosmetic Act [LEGAL
CITATION] and under authority
delegated to the Commissioner of Food
and Drugs, amend chapter I of title 21
of the Code of Federal Regulations by
adding part 1120 to subchapter K to
read as follows:
PART 1120—REQUIREMENTS FOR
TOBACCO PRODUCT
MANUFACTURING PRACTICE
Sec.
Subpart A—General Provisions
1120.1 Scope.
1120.3 Definitions.
Subpart B—Management System
Requirements
1120.12 Organization and personnel.
1120.14 Tobacco product complaints.
1120.16 Corrective and preventive actions.
Subpart C—Buildings, Facilities, and
Equipment
1120.32 Personnel practices.
1120.34 Buildings, facilities, and grounds.
1120.36 Equipment.
1120.38 Environmental controls.
Subpart D—Design and Development
Controls
1120.42 Design and development activities.
1120.44 Master manufacturing record.
Subpart E—Process Controls
1120.62 Purchasing controls.
1120.64 Acceptance activities.
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1120.66
1120.68
1120.70
1120.72
1120.74
1120.76
1120.78
Production processes and controls.
Laboratory controls.
Production record.
Sampling.
Nonconforming tobacco product.
Returned tobacco product.
Reprocessing and rework.
Subpart F—Packaging and Labeling
Controls
1120.92 Packaging and labeling controls.
1120.94 Repackaging and relabeling.
1120.96 Manufacturing code.
1120.98 Warning plans.
Subpart G—Handling, Storage, and
Distribution
1120.102 Handling and storage.
1120.104 Distribution.
Subpart H—Recordkeeping and Document
Controls
1120.122 Recordkeeping and document
control requirements.
Subpart I—Small Tobacco Product
Manufacturers
1120.130 Compliance date for small tobacco
product manufacturers.
Subpart J—Exemptions and Variances
1120.140 Exemptions and variances.
1120.142 Petition for an exemption or
variance.
1120.144 Referral to the Tobacco Products
Scientific Advisory Committee.
1120.146 Petition determination.
1120.148 Hearing.
Authority: 21 U.S.C. 371, 21 U.S.C. 374,
21 U.S.C. 381, 21 U.S.C. 387b, 21 U.S.C.
387c, 21 U.S.C. 387e(g), 21 U.S.C. 387f(e),
and 21 U.S.C. 387i.
Subpart A—General Provisions
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§ 1120.1
Scope.
(a) This part sets forth the current
tobacco product manufacturing practice
(TPMP) requirements under the Federal
Food, Drug, and Cosmetic Act. The
requirements of this part apply to
manufacturers of all finished and bulk
tobacco products that are subject to
chapter IX of the Federal Food, Drug,
and Cosmetic Act, except finished and
bulk accessories of cigarettes, cigarette
tobacco, roll-your-own tobacco,
smokeless tobacco, and tobacco
products containing nicotine that is not
made or derived from tobacco.
Manufacturers of finished and bulk
tobacco products include specification
developers, contract manufacturers, and
repackagers/relabelers. The
requirements in this part govern the
methods used in, and the facilities and
controls used for, the preproduction
design validation, manufacture,
packing, and storage of finished and
bulk tobacco products by finished and
bulk tobacco product manufacturers.
(b) If a tobacco product manufacturer
engages in some operations subject to
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the requirements of this part, and not
others, that manufacturer need only
comply with those requirements
applicable to the operations in which it
is engaged.
(c) The term ‘‘where appropriate’’ is
used several times in this part. When a
requirement is qualified with ‘‘where
appropriate,’’ it is deemed to be
appropriate unless the tobacco product
manufacturer documents in writing an
adequate justification prior to abstaining
from implementing the requirement. An
adequate justification would address
why abstaining from the requirement
would not result in a nonconforming
tobacco product, or in the manufacturer
not being able to carry out necessary
corrective actions.
(d) The requirements in this part are
intended to protect the public health
and assure that tobacco products are in
compliance with the relevant provisions
of the Federal Food, Drug, and Cosmetic
Act. The failure to comply with any
applicable provision in this part renders
a product adulterated under section
902(7) of the Federal Food, Drug, and
Cosmetic Act.
§ 1120.3
Definitions.
For purposes of this part:
Accessory means any product that is
intended or reasonably expected to be
used with or for the human
consumption of a tobacco product; does
not contain tobacco and is not made or
derived from tobacco; and meets either
of the following:
(1) Is not intended or reasonably
expected to affect or alter the
performance, composition, constituents,
or characteristics of a tobacco product;
or
(2) Is intended or reasonably expected
to affect or maintain the performance,
composition, constituents, or
characteristics of a tobacco product but
(i) Solely controls moisture and/or
temperature of a stored tobacco product;
or
(ii) Solely provides an external heat
source to initiate but not maintain
combustion of a tobacco product.
Additive means any substance the
intended use of which results or may
reasonably be expected to result,
directly or indirectly, in its becoming a
component or otherwise affecting the
characteristic of any tobacco product
(including any substances intended for
use as a flavoring or coloring or in
producing, manufacturing, packing,
processing, preparing, treating,
packaging, transporting, or holding),
except that such term does not include
tobacco or a pesticide chemical residue
in or on raw tobacco or a pesticide
chemical.
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Batch means a specific identified
amount of a tobacco product produced
in a unit of time or quantity and that is
intended to have the same
specifications.
Brand means a variety of tobacco
product distinguished by the tobacco
used, tar content, nicotine content,
flavoring used, size, filtration,
packaging, logo, registered trademark,
brand name(s), identifiable pattern of
colors, or any combination of such
attributes.
Bulk tobacco product means a tobacco
product not sealed in final packaging
but otherwise suitable for consumer use
as a tobacco product.
Characteristic means the materials,
ingredients, design, composition,
heating source, or other features of a
tobacco product.
Component or part means any
software or assembly of materials
intended or reasonably expected:
(1) To alter or affect the tobacco
product’s performance, composition,
constituents, or characteristics or
(2) To be used with or for the human
consumption of a tobacco product.
Component or part excludes anything
that is an accessory of a tobacco
product.
Contaminated tobacco product means
a tobacco product that contains a
substance not ordinarily contained in
that tobacco product. An example of a
contaminated tobacco product is a
smokeless tobacco product with metal
fragments in the tobacco filler.
Design means the form and structure
concerning and the manner in which
components or parts, ingredients,
additives, and materials are integrated
to produce a tobacco product.
Direct accounts means all persons
who are customers of the tobacco
product manufacturer that receive
finished or bulk tobacco products
directly from the manufacturer or from
any person under control of the
manufacturer. Direct accounts may
include wholesalers, distributors, and
retailers. Direct accounts do not include
individual purchasers of tobacco
products for personal consumption.
Establish and maintain means to
define, document in writing,
implement, follow, and update.
Equipment means any machinery,
tool, instrument, utensil, or other
similar or related article, used in the
manufacture, preproduction design
validation, packing, or storage of a
tobacco product.
Finished tobacco product means a
tobacco product, including any
component or part, sealed in final
packaging. Examples of finished tobacco
products include a pack of cigarettes, a
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can of moist snuff, and rolling papers,
filters, filter tubes, or e-liquids sold to
consumers.
Ingredient means tobacco, substances,
compounds, or additives contained
within or added to the tobacco, paper,
filter, or any other component or part of
a tobacco product, including substances
and compounds reasonably expected to
be formed through chemical action
during tobacco product manufacturing.
Label means a display of written,
printed, or graphic matter upon the
immediate container of any article.
Labeling means all labels and other
written, printed, or graphic matter:
(1) Upon any article or any of its
containers or wrappers; or
(2) Accompanying such article.
Management with executive
responsibility means one or more
designated personnel who have the
authority and responsibility to ensure
compliance with TPMP requirements,
including allocating resources or
making changes to the organizational
structure, buildings, facilities,
equipment, or the manufacture,
preproduction design validation,
packing, and storage of a tobacco
product.
Manual method, process, or
procedure means any nonautomated
method, process, or procedure,
including processes performed by hand
with or without the use of equipment.
Manufacturing means the
manufacturing, fabricating, assembling,
processing, or labeling, including the
repackaging or relabeling, of a tobacco
product. Manufacturing includes
establishing the specifications of a
finished or bulk tobacco product.
Manufacturing code means any
distinctive sequence or combination of
letters, numbers, or symbols that begins
with the manufacturing date followed
by the batch number.
Manufacturing date means the month,
day, and year in 2-digit numerical
values in the format (MMDDYY) that a
finished or bulk tobacco product is
packaged for distribution.
Manufacturing material means
material used in or used to facilitate the
manufacturing process that is not
equipment and is not intended to be
part of the product.
Master manufacturing record (MMR)
means a document or designated
compilation of documents containing
the established specifications for a
tobacco product, including acceptance
criteria for those specifications, all
relevant manufacturing methods and
production process procedures for the
tobacco product, and all approved
packaging, labeling, and labels for the
tobacco product.
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Nonconforming tobacco product
means any tobacco product that does
not meet a product specification in the
MMR (see § 1120.44(a)(1)); has
packaging, labeling, or labels other than
those included in the MMR (see
§ 1120.44(a)(3)); or is a contaminated
tobacco product.
Not normally associated means not an
inherent risk of using the tobacco
product. For example, bodily injury
caused by an exploding electronic
nicotine delivery system (ENDS) battery
would be considered not normally
associated with the use of ENDS
products.
Package or packaging means a pack,
box, carton, or container of any kind or,
if no other container, any wrapping
(including cellophane), in which a
finished tobacco product is offered for
sale, sold, or otherwise distributed to
consumers (this is also referred to as
final package or final packaging), or in
which a bulk tobacco product is offered
for sale, sold, or otherwise distributed
(including commercial distribution and
interplant transfers).
Personnel means all persons,
including managers, staff, consultants,
contractors, and third-party entities,
performing services for the
manufacturer subject to this part. This
definition includes independent
contractors performing services for the
manufacturer.
Relabeling means operations in which
the labeling of a finished tobacco
product is subsequently changed or
replaced.
Repackaging means operations in
which the packaging of a finished
tobacco product is subsequently
changed or replaced.
Representative sample means a
sample that consists of a number of
units that are drawn based on a valid
scientific rationale (such as random
sampling) and intended to ensure that
the sample accurately reflects the
material being sampled.
Reprocessing means using a tobacco
product that has been previously
recovered from manufacturing in the
subsequent manufacture of a finished or
bulk tobacco product.
Returned tobacco product means a
commercially distributed finished or
bulk tobacco product returned to the
tobacco manufacturer by any person not
under the control of the tobacco product
manufacturer, including a wholesaler/
distributor, retailer, consumer, or a
member of the public.
Rework means action taken on a
nonconforming or returned tobacco
product to ensure the product meets the
specifications and other requirements of
the MMR of a subsequently
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manufactured tobacco product before it
is released for further manufacturing or
distribution.
Small tobacco product manufacturer
means a tobacco product manufacturer
that employs fewer than 350 employees.
For purposes of determining the number
of employees of a manufacturer under
the preceding sentence, the employees
of a manufacturer are deemed to include
the employees of each entity that
controls, is controlled by, or is under
common control with such
manufacturer.
Specification means any requirement
with which a product, process, service,
or other activity must conform.
Tobacco product means any product
made or derived from tobacco, or
containing nicotine from any source,
that is intended for human
consumption, including any
component, part, or accessory of a
tobacco product (except for raw
materials other than tobacco used in
manufacturing a component, part, or
accessory of a tobacco product). The
term ‘‘tobacco product’’ does not mean
an article that is a drug under section
201(g)(1) (21 U.S.C. 321(g)(1)), a device
under section 201(h) (21 U.S.C. 321(h)),
or a combination product described in
section 503(g) of the FD&C Act (21
U.S.C. 353(g)). The term ‘‘tobacco
product’’ does not mean an article that
is a food under section 201(f) (21 U.S.C.
321(f)), if such article contains no
nicotine, or no more than trace amounts
of naturally occurring nicotine.
Tobacco product-contact surface
means a surface that comes into contact
with a tobacco product and a surface
from which drainage (or other transfer)
ordinarily occurs onto the tobacco
product or onto surfaces that come into
contact with the tobacco product during
the normal course of operations. For
example, tobacco product-contact
surfaces include surfaces of equipment
that come into contact with the tobacco
product.
Tobacco product manufacturer means
any person(s), including a repacker or
relabeler, who: manufactures, fabricates,
assembles, processes, or labels a tobacco
product; or imports a finished tobacco
product for sale or distribution in the
United States. Tobacco product
manufacturer includes any person(s)
establishing specifications for a tobacco
product.
Unique identifier means information,
such as a code or number, that is
maintained for each accepted incoming
tobacco product that would enable the
tobacco product manufacturer and FDA
to identify the supplier and unique
shipment of the incoming product.
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Validation means confirmation by
examination and objective evidence that
the particular requirements can be
consistently fulfilled.
Verification means confirmation by
examination and objective evidence that
specified requirements have been
fulfilled.
Subpart B—Management System
Requirements
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§ 1120.12
§ 1120.14
Organization and personnel.
(a) Organization. Each finished and
bulk tobacco product manufacturer
must establish and maintain an
organizational structure to ensure that
manufacturing operations meet the
requirements of this part.
(b) Personnel qualifications. Each
finished and bulk tobacco product
manufacturer must have sufficient
personnel to carry out the requirements
of this part. Personnel must have the
background, education, training, and
experience, or any combination thereof,
needed to carry out the requirements
under this part. Each manufacturer must
maintain appropriate written records of
the background, education, training, and
experience of its personnel.
(c) Responsibility. Each finished and
bulk tobacco product manufacturer
must designate, in writing, appropriate
responsibility and authority for all
personnel who perform an activity
subject to this part.
(d) Management with executive
responsibility. Each finished and bulk
tobacco product manufacturer must
designate, in writing, management with
executive responsibility that has the
duty, power, and responsibility to
implement the requirements under this
part. Management with executive
responsibility must establish and
maintain required processes and
procedures to ensure compliance with
the requirements under this part.
Management with executive
responsibility must ensure the
requirements of this part are
communicated, understood,
implemented, and followed at all levels
of the organization.
(e) Training. Each finished and bulk
tobacco product manufacturer must
establish and maintain training
procedures for identifying training
needs and establishing training
frequency for personnel based on the
work the employee performs. The
manufacturer must train personnel on
their assigned responsibility and on the
tobacco product manufacturing practice
requirements relevant to their
responsibility.
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(f) Records. The training records
required under § 1120.12(b) must
include:
(1) The type and description of the
training;
(2) The training date;
(3) The names of parties performing
and taking the training; and
(4) Documentation supporting
completion.
Tobacco product complaints.
(a) Procedures. Each finished and
bulk tobacco product manufacturer
must establish and maintain procedures
for the receipt, evaluation, investigation,
and documentation of all complaints.
The procedure must ensure that all
complaints are:
(1) Processed upon receipt in a
uniform and timely manner;
(2) Evaluated and, if necessary,
investigated with any followup action
taken, according to paragraphs (b) and
(c) of this section; and
(3) Documented according to
paragraph (e) of this section.
(b) Evaluation. All complaints must
be evaluated to determine whether the
complaint could be related to:
(1) A nonconforming tobacco product;
(2) A product design issue; or
(3) Any adverse experience that is
required to be reported under a
regulation promulgated under section
909(a) of the Federal Food, Drug, and
Cosmetic Act.
(c) Investigation. (1) If the evaluation
determines that the complaint could be
related to paragraphs (b)(1) through (3)
of this section, an investigation must be
performed except as provided in
paragraph (d) of this section.
(2) The investigation must include:
(i) The scope and cause of the issue;
(ii) The risk of illness or injury posed
by the issue;
(iii) Whether any other followup
action is necessary, including whether a
corrective and preventative action is
necessary under § 1120.16.
(d) Exception. An investigation
required under paragraph (c) of this
section must be completed unless an
investigation has already been
performed for a similar complaint and
the tobacco product manufacturer
determines and documents that the
previous investigation results apply and
another investigation is not necessary.
(e) Complaint records. Each finished
and bulk tobacco product manufacturer
must maintain complaint records. The
record documenting the complaint,
including all evaluation, investigation,
and any followup action, must be
maintained according to the procedures
identified under paragraph (a) of this
section. Complaints received that could
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be related to a nonconforming tobacco
product, design issues, or any adverse
experience that is required to be
reported under a regulation
promulgated under section 909(a) of the
Federal Food, Drug, and Cosmetic Act,
and that may result in a risk of illness,
injury, or death not normally associated
with the use of tobacco products must
be clearly identified or separated.
Complaint records must include the
following information, if available:
(1) Name of the product, including
brand and sub-brand;
(2) Description of the product;
(3) Manufacturing code;
(4) Date complaint received;
(5) Format of complaint (i.e., oral or
written);
(6) Name, address, and phone number
of complainant;
(7) Nature and details of complaint,
including how the product was used;
(8) Identification of individual(s)
receiving complaint;
(9) Record of evaluation by the
manufacturer including the name of the
individual(s) performing the evaluation;
(10) If no investigation is undertaken,
the name of the individual(s)
responsible for that decision and the
rationale for the decision;
(11) Investigation date(s);
(12) Record of investigational
activities performed and who performed
the activity;
(13) Results of investigation; and
(14) Followup action taken, including
any reply to the complainant or any
corrective and preventive action.
(f) Unavailable complaint records. If
information identified under paragraph
(e) of this section is unavailable, the
record must include:
(1) Documentation of the attempt(s) to
obtain the information; and
(2) Why the information is not
included.
§ 1120.16
actions.
Corrective and preventive
(a) Procedures. Each finished and
bulk tobacco product manufacturer
must establish and maintain procedures
for implementing corrective and
preventive actions. The procedures
must include requirements for:
(1) Reviewing and analyzing
processes, process control records,
complaints, production records,
returned products, reprocessed
products, reworked products, and other
sources of data to identify existing and
potential causes of nonconforming
tobacco product and design problems.
Appropriate statistical methodology
must be employed where necessary to
detect recurring problems;
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(2) Investigating the cause of design
problems or nonconformities relating to
the product or manufacturing process;
(3) Identifying and taking the action
needed to correct and prevent the
recurrence of design problems and
nonconformities and other related
problems;
(4) Verifying or validating the
corrective and preventive action to
ensure that the action taken is effective
and does not adversely affect the
tobacco product;
(5) Implementing and documenting
changes to tobacco product
specifications, manufacturing methods
and production process procedures, and
packaging, labeling, and labels needed
to correct and prevent identified causes
of the design problem or nonconformity;
and
(6) Disseminating information related
to the design problem or nonconforming
product and the corrective and
preventive action taken to:
(i) Management with executive
responsibility;
(ii) Those responsible for acceptance
activities of a tobacco product; and
(iii) Personnel responsible for
identifying training needs in accordance
with § 1120.12(e).
(b) Records. Each finished and bulk
tobacco product manufacturer must
maintain records of all activities
conducted under this section. Records
must include the date and time,
individual performing the activity, any
information that demonstrates the
requirement was met, and any data or
calculations necessary to reconstruct the
results.
Subpart C—Buildings, Facilities, and
Equipment
§ 1120.32
Personnel practices.
Each finished and bulk tobacco
product manufacturer must establish
and maintain procedures for the
cleanliness, personal practices, and
apparel of personnel. Such procedures
must include requirements to ensure
that contact between the personnel and
the tobacco product or the environment
would not result in contamination of the
tobacco product.
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§ 1120.34
grounds.
Buildings, facilities, and
(a) Buildings and facilities. Each
finished and bulk tobacco product
manufacturer must ensure that any
buildings and facilities used in or for
the manufacture, packaging, or storage
of a tobacco product are of suitable
construction, design, and location to
facilitate cleaning and sanitation,
maintenance, and proper operations.
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Each building and facility must be
maintained in an appropriate condition
to prevent contamination. Buildings and
facilities must have adequate:
(1) Lighting;
(2) Heating, ventilation, and cooling;
(3) Plumbing (including control of
drainage, backflow, sewage, and waste)
to avoid being a source of contamination
or creating insanitary conditions;
(4) Waste collection, storage, and
disposal (including not creating
malodors that contaminate tobacco
products or result in an attraction,
harborage, or breeding place for animals
and pests); and
(5) Readily accessible handwashing
and toilet facilities. The facilities must
provide for water at suitable
temperatures and appropriate cleaning
and sanitation materials.
(b) Grounds. Each finished and bulk
tobacco product manufacturer must
maintain facility grounds in a condition
to prevent contamination.
(c) Water. Each finished and bulk
tobacco product manufacturer must
ensure water used in the manufacturing
process, including water that is or may
become part of the tobacco product (e.g.,
water used as an ingredient or water
used on tobacco product-contact
surface) is potable, will not contaminate
the tobacco product, is maintained
under positive pressure, and is supplied
from sources that comply with all
applicable Federal, State, and local
requirements.
(d) Cleaning and sanitation. Each
finished and bulk tobacco product
manufacturer must establish and
maintain procedures for the cleaning
and sanitation of buildings, facilities,
and grounds, including procedures for
the use of any cleaning compounds,
sanitizing agents, pesticide chemicals,
rodenticides, insecticides, fungicides,
fumigating agents, and other toxic
materials.
(1) These procedures must detail the
cleaning schedules, equipment, and
materials to be used in the cleaning and
sanitizing, as appropriate, of the
buildings, facilities, and grounds.
(2) The procedures must include
measures to ensure that materials used
for cleaning and sanitation are
identified, held, used, and stored in a
manner to protect against contamination
of tobacco products and tobacco
product-contact surfaces.
(3) The use of cleaning and sanitation
materials must also comply with all
applicable Federal, State, and local
requirements related to their
application, use, or storage.
(e) Animal and pest control. Each
finished and bulk tobacco product
manufacturer must establish and
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maintain procedures for monitoring,
controlling, and minimizing the
presence of animals and pests in the
buildings, facilities, and grounds to
protect against contamination of tobacco
products. These procedures must
include requirements for establishing
threshold criteria for animals and pests.
The procedures also must include
requirements that any pesticide used in
the buildings, facilities, and grounds be
registered in accordance with the
Federal Insecticide, Fungicide, and
Rodenticide Act (7 U.S.C. 135) and used
in accordance with its label, as
applicable, and used in a manner that
protects against contamination of the
tobacco product.
(f) Records. Each finished and bulk
tobacco product manufacturer must
maintain records of cleaning and
sanitation, and animal and pest control
activities required under this section.
These records must include the date and
time, individual performing the activity,
type of activity performed, any
information that demonstrates the
requirement was met, and any data or
calculations necessary to reconstruct the
results.
§ 1120.36
Equipment.
(a) Design and construction. Each
finished and bulk tobacco product
manufacturer must ensure that all
equipment is appropriately designed
and constructed and is suitable for its
intended purpose.
(b) Maintenance. Each finished and
bulk tobacco product manufacturer
must establish and maintain procedures,
including the methods and schedules,
for the routine cleaning and
maintenance of equipment, to ensure
proper performance of equipment and
prevent contamination. The procedures
must provide for any change over of
tobacco product and account for
changes, limitations, or adjustment to
the equipment.
(c) Identification. Each finished and
bulk tobacco product manufacturer
must identify (electronically, by signage,
or other method of identification), if
applicable, all processing lines and
major equipment to be used during
manufacturing to prevent mixups and
contamination.
(d) Testing, monitoring, and
measuring equipment. (1) Each finished
and bulk tobacco product manufacturer
must establish and maintain procedures
for all testing, monitoring, and
measuring equipment to ensure the
equipment is capable of producing
accurate and reliable results.
(2) All testing, monitoring, and
measuring equipment must be identified
and disabled, removed, replaced, or
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repaired when it is no longer suitable
for its intended purpose or when it is no
longer capable of producing accurate
and reliable results.
(3) Each finished and bulk tobacco
product manufacturer must establish
and maintain procedures for the routine
calibration of testing, monitoring, and
measuring equipment. These procedures
must describe an appropriate reference
standard and include specific directions
and acceptance criteria for the limits of
accuracy and precision. Equipment
must be calibrated:
(i) Before its first use;
(ii) Thereafter, at a frequency
determined by the equipment
manufacturer or at intervals necessary to
ensure accurate and reliable results; and
(iii) After repair or maintenance.
(e) Records. Each finished and bulk
tobacco product manufacturer must
maintain records of all activities
required under this section. These
records must include the date and time,
individual performing the activity, type
of activity performed, any information
that demonstrates the requirement was
met, and any data or calculations
necessary to reconstruct the results.
§ 1120.38
Environmental controls.
(a) Procedures. Each finished and
bulk tobacco product manufacturer
must establish and maintain procedures
to adequately control environmental
conditions, where appropriate.
Environmental control systems must be
maintained and monitored to verify that
the environmental controls, including
necessary equipment, are adequate and
functioning properly.
(b) Records. Each finished and bulk
tobacco product manufacturer must
maintain records of all activities
required under this section, including
maintenance and monitoring. Records
must include the date and time,
individual performing the activity, type
of activity performed, any information
that demonstrates the requirement was
met, and any data or calculations
necessary to reconstruct the results.
Subpart D—Design and Development
Controls
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§ 1120.42 Design and development
activities.
(a) Procedures. Each finished and
bulk tobacco product manufacturer
must establish and maintain procedures
to control the design and development
of each finished and bulk tobacco
product and its package, including the
control of risks associated with the
product, production process, packing,
and storage. These procedures must
include the following requirements:
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(1) Risk management process. These
procedures must use a risk management
process that includes the following:
(i) Risk assessment. Each finished and
bulk tobacco product manufacturer
must perform a risk assessment that
includes risk identification, risk
analysis, and risk evaluation. Risk
identification is identification of all
known or reasonably foreseeable risks
associated with the tobacco product and
its package, as well as its production
process, packing, and storage. Risk
identification must include risks that
may occur with normal use and with
reasonably foreseeable misuse of a
tobacco product. Risk analysis is an
analysis of the nature and level of risk
for each identified known or reasonably
foreseeable risk that takes into account
the likelihood of occurrence of the risk
and the consequences of occurrence of
the risk (i.e., severity of the potential
harm). Risk evaluation is a
determination of the significance of the
risk and what type of risk treatment is
needed.
(ii) Risk treatment. Each finished and
bulk tobacco product manufacturer
must treat all identified risks, including
risks addressed in applicable tobacco
product standards. Risk treatment must
significantly minimize or prevent risks:
(A) That are reasonably likely to occur
and that may cause serious illness,
injury, or death not normally associated
with the use of the tobacco product, or
(B) That the manufacturer determines
constitute an unacceptable level of risk.
Risks addressed in any applicable
tobacco product standards must be
treated in a manner that ensures the
tobacco product will conform to the
specifications and requirements
established in the tobacco product
standard.
(iii) Reassessment. Each finished and
bulk tobacco product manufacturer
must reassess the risks whenever the
manufacturer becomes aware of new
information that could change the risk
assessment and risk treatment,
including information about previously
unidentified risks or the adequacy of
risk treatment measures, in accordance
with paragraphs (a)(1)(i) and (ii) of this
section.
(2) Design verification and validation.
For finished and bulk tobacco products
first commercially marketed or modified
after the effective date of this rule, each
finished and bulk tobacco product
manufacturer must perform design
verification to confirm that the tobacco
product and its package meet
specifications and design validation to
assess the performance of the tobacco
product;
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(3) Design approval. For finished and
bulk tobacco products first
commercially marketed or modified
after the effective date of this rule, each
finished and bulk tobacco product
manufacturer must ensure the product
and package design is approved by a
designated, authorized individual;
(4) Design transfer. For finished and
bulk tobacco products first
commercially marketed or modified
after the effective date of this rule, each
finished and bulk tobacco product
manufacturer must transfer the
approved product and package
specifications to the master
manufacturing record; and
(5) Design changes. Each finished and
bulk tobacco product manufacturer
must, where appropriate, utilize the
processes under paragraphs (a)(2) to (4)
of this section for design changes before
the changes are implemented.
(b) Records. Each finished and bulk
tobacco product manufacturer must
maintain records of all activities
required under this section. Records
must include the date and time,
individual performing the activity, type
of activity performed, any information
that demonstrates the requirement was
met, and any data or calculations
necessary to reconstruct the results.
§ 1120.44
Master manufacturing record.
(a) Each tobacco product
manufacturer must establish and
maintain a master manufacturing record
(MMR) for each finished and bulk
tobacco product they manufacture for
distribution. The MMR must include the
following information:
(1) Tobacco product specifications
(including any physical, chemical, and
biological specifications) and
acceptance criteria for those
specifications. The tobacco product
specifications must include:
(i) The identity and amount of any
components or parts, ingredients,
additives, and materials in the finished
or bulk tobacco product;
(ii) The finished or bulk tobacco
product design, an identification of the
product’s heating source (if any), a
discussion of intended user operation,
and any relevant product drawings or
schematics;
(iii) Any specification necessary to
ensure that the tobacco product meets
any applicable product standard
established under section 907 of the
Federal Food, Drug, and Cosmetic Act;
and
(iv) Specification(s) for pesticide
chemical residue(s) for raw tobacco.
(2) All relevant manufacturing
methods and production process
procedures. The manufacturing methods
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and production process procedures
must include any process controls,
process specifications with relevant
acceptance criteria, and monitoring and
acceptance activities (inspections,
testing, evaluation, and other
verification activities); and
(3) All packaging, labeling, and labels
approved by the tobacco product
manufacturer for use with the finished
or bulk tobacco product.
(b) Each finished and bulk tobacco
product manufacturer must establish
and maintain procedures for the review
and approval of the MMR, including
any changes made to the MMR after
initial approval. Under these
procedures, a designated, qualified
individual must review and approve all
MMR information before it is
implemented in the manufacture of
finished and bulk tobacco products for
distribution. The designated, qualified
individual’s approval of the MMR must
be documented by date, name, and
signature of the individual(s) approving
the document. The procedures for MMR
review and approval must ensure that
the designated, qualified individual
confirms that any design activities
conducted to support the tobacco
product specifications have been
completed in accordance with the
product design and development
procedures established by the
manufacturer under § 1120.42 and that
the resulting production specifications
are correctly transferred into the MMR.
(c) The MMR must describe which
methods and procedures established
under paragraph (a)(2) of this section
and related sections, including
§§ 1120.62 (Purchasing controls),
1120.64 (Acceptance activities), 1120.66
(Production processes and controls),
and 1120.68 (Laboratory controls), are
used to ensure that the tobacco product
is in conformance with each tobacco
product specification established under
paragraph (a)(1) of this section.
Subpart E—Process Controls
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§ 1120.62
Purchasing controls.
(a) Procedures. Each finished and
bulk tobacco product manufacturer
must establish and maintain procedures
to ensure that each purchased or
otherwise received product or service
related to the manufacture of a finished
or bulk tobacco product is from a
qualified supplier and conforms to
established specifications.
(b) Qualification. Each finished and
bulk tobacco product manufacturer
must establish and maintain procedures
for qualifying its suppliers. These
procedures must include the following
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requirements for qualification of
suppliers:
(1) Evaluating and selecting potential
suppliers based on their ability to meet
written requirements set by the
manufacturer (e.g., past history, onsite
audits, test results);
(2) Defining the type and extent of
control to be exercised over selected
suppliers and their product or service,
based on evaluation results;
(3) Developing a list of qualified
suppliers and the product(s) or
service(s) they provide, and updating
this information periodically; and
(4) Monitoring qualified suppliers to
ensure they meet specified requirements
and performing reevaluations as needed.
(c) Records. Each finished and bulk
tobacco product manufacturer must
maintain records of all activities
conducted under this section. Records
must include the date and time,
individual performing the activity, type
of activity performed, any information
that demonstrates the requirement was
met, and any data or calculations
necessary to reconstruct the results.
These records also must include a
written agreement that the supplier will
notify the manufacturer of any change
in the product or service so that the
manufacturer can determine whether
the change may affect the specifications
of the finished or bulk tobacco product
established in accordance with
§ 1120.44(a)(1).
§ 1120.64
Acceptance activities.
(a) General. Each finished and bulk
tobacco product manufacturer must
establish and maintain procedures for
acceptance activities, including
acceptance criteria, in accordance with
paragraphs (b) through (d) of this
section.
(b)(1) Incoming acceptance activities.
The acceptance activities procedures
must address the acceptance activities
for all incoming products to ensure that
any specifications established under
§ 1120.44 or through purchasing
controls under § 1120.62 are met and
that such products are not contaminated
or deteriorated. The incoming
acceptance procedures must ensure that
each accepted incoming tobacco
product is designated by a unique
identifier, which must be maintained
throughout manufacturing and
documented in accordance with
§ 1120.70(b)(5). For incoming finished
or bulk tobacco product, the unique
identifier must include or be traceable
to the manufacturing code on the
packaging or label of the finished or
bulk tobacco product. The results of
incoming acceptance activities must be
reviewed and approved to ensure the
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incoming tobacco product specifications
established under § 1120.44 or through
purchasing controls under § 1120.62 are
met, and that such products are not
contaminated or deteriorated.
(2) Pesticide chemical residue. The
acceptance activities procedures must
address the testing and acceptance of
raw tobacco to ensure that it meets
established specifications for pesticide
chemical residue set by the
manufacturer and complies with any
applicable tolerance under Federal law.
(3) Contamination. All incoming
tobacco products must be evaluated for
contamination or deterioration.
(c) In-process and final acceptance
activities. The acceptance activities
procedures must address in-process
and/or final acceptance activities to
ensure that each finished or bulk
tobacco product meets the specifications
established under § 1120.44. The results
of these acceptance activities must be
reviewed and approved to ensure the
finished and bulk tobacco product
specifications established under
§ 1120.44 are met.
(d) Acceptance status. Each finished
and bulk tobacco product manufacturer
must identify by suitable means the
acceptance status of a tobacco product,
indicating whether the tobacco product
is a conforming or nonconforming
tobacco product. The identification of
the acceptance status must be
maintained from receipt of incoming
products throughout manufacturing and
until the finished or bulk tobacco
product passes required acceptance
activities and is released for
distribution.
(e) Records. Each finished and bulk
tobacco product manufacturer must
maintain records of all activities
required under this section. Records
must include the date and time,
individual performing the activity, type
of activity performed, acceptance
criteria, any information that
demonstrates the requirement was met,
equipment used if applicable, and any
data or calculations necessary to
reconstruct the results.
§ 1120.66
controls.
Production processes and
(a) General. Each finished and bulk
tobacco product manufacturer must
establish and maintain procedures for
production processes, including process
controls, to ensure that tobacco products
conform to the requirements established
in the MMR in accordance with
§ 1120.44. Production process
procedures must address the following:
(1) Production process specifications
with relevant acceptance criteria.
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(2) Relevant process controls, such as
any monitoring and acceptance
activities (inspection, testing,
evaluation, and other verification
activities).
(3) Any deviations from the
production process specifications and
established acceptance criteria, or from
relevant process controls, must be
investigated to determine if they result
in a nonconforming tobacco product.
The disposition of any product affected
by a deviation must be documented.
(4) All changes to production
processes, including process controls,
must be evaluated to determine their
impact on the tobacco product
specifications in the MMR. If any
production process changes result in a
change to the tobacco product
specifications, the manufacturer must
ensure that procedures applicable to
changes in tobacco product
specifications are followed in
accordance with §§ 1120.42 and 1120.44
and update the tobacco product
specifications in the MMR as needed.
Changes to validated processes must be
revalidated before implementation,
where appropriate.
(b) Process validation. In addition to
the requirements in paragraph (a) of this
section, the production process
procedures must include the following
requirements for process validation, if
applicable. If the results of a process,
including automated processes, cannot
be fully verified, a manufacturer must
validate the process to demonstrate that
it will produce a tobacco product that
conforms to the specifications
established under § 1120.44(a)(1).
Process validation must use appropriate
objective measures and valid scientific
tools and analyses to maintain the
process in a state of control. The process
validation must include the following:
(1) Process design. Each finished and
bulk tobacco product manufacturer
must design a production process for
the manufacture of its tobacco products.
The process design must address the
capability and functionality of the
production process and establish a
strategy for process control.
(2) Process qualification. Each
finished and bulk tobacco product
manufacturer must perform:
(i) Process qualification to determine
if the process is capable of reproducible
manufacturing; and
(ii) Process performance qualification
to confirm the process design and
demonstrate that the manufacturing
process performs as expected in
accordance with established criteria,
which must be documented in a written
protocol.
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(3) Continued process verification.
Each finished and bulk tobacco product
manufacturer must monitor the
production process using data collected
from records required under this part
and valid scientific tools to detect
variability and ensure that the process
remains in a state of control.
(c) Additional requirements. In
addition to the requirements in
paragraph (a) of this section, the
production process procedures must
include the following requirements, if
applicable:
(1) Manual methods. If a production
process includes a manual method or
process, the production process
procedures must describe the manual
method or process in sufficient detail to
ensure that the tobacco product meets
established specifications and include if
applicable, the criteria for workmanship
using a standard or approved model
sample.
(2) Manufacturing material. The
production process procedures must
address the use and removal of
manufacturing material if such material
could reasonably be expected to
contaminate the tobacco product or
otherwise result in a nonconforming
tobacco product.
(d) Records. Each finished and bulk
tobacco product manufacturer must
maintain records of all activities
required under this section. Records
must include the date and time,
individual performing the activity, type
of activity performed, any information
that demonstrates the requirement was
met, and any data or calculations
necessary to reconstruct the results.
§ 1120.68
Laboratory controls.
(a) Competency. When using a
laboratory to conduct activities under
this part, each finished and bulk tobacco
product manufacturer must
demonstrate, through appropriate
documentation, the laboratory’s
competence to perform laboratory
activities associated with the
manufacture of finished and bulk
tobacco products.
(b) Controls. Each finished and bulk
tobacco product manufacturer must
establish and maintain laboratory
control procedures for any laboratory
activities that are conducted under this
part. Laboratory control procedures
must include the following
requirements:
(1) Use of scientifically valid
laboratory methods that are accurate,
precise, and appropriate for their
intended purpose;
(2) Use of representative samples in
accordance with § 1120.72; and
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(3) Demonstration of analytical
control.
(c) Records. Each finished and bulk
tobacco product manufacturer must
maintain records of all activities
required under this section. Records
must include the date and time,
individual performing the activity, type
of activity performed, any information
that demonstrates the requirement was
met, and any data or calculations
necessary to reconstruct the results.
§ 1120.70
Production record.
(a) Production record. Each finished
and bulk tobacco product manufacturer
must establish and maintain procedures
to ensure that a production record is
prepared for each batch of finished or
bulk tobacco product to demonstrate
conformity with the requirements
established in the MMR in accordance
with § 1120.44. Designated personnel
must review and approve the
production record for release of each
batch of finished or bulk tobacco
product into distribution.
(b) Production record content. The
production record must include, or refer
to the location of:
(1) The manufacturing code;
(2) The quantity of finished or bulk
tobacco product manufactured in the
batch;
(3) Identification of major equipment
and processing lines used in
manufacturing the batch of finished or
bulk tobacco product;
(4) Records of any activities
performed under this part necessary to
demonstrate that the batch of finished or
bulk tobacco product was manufactured
to conform with requirements
established in the MMR under
§ 1120.44;
(5) All unique identifiers of all
accepted incoming tobacco products,
including components or parts,
ingredients, additives, and materials,
used in the manufacture of the batch of
finished or bulk tobacco product;
(6) If any finished or bulk tobacco
product was used in the manufacturing
of the batch, the manufacturing code for
that finished or bulk tobacco product;
(7) Actual or copies of the packaging,
labeling, and labels used with the
finished or bulk tobacco product; and
(8) The name(s) and signature(s) of the
designated individual(s) reviewing and
approving the production record for
release of the batch of finished or bulk
tobacco product into distribution.
§ 1120.72
Sampling.
For any sampling performed under
this part, each tobacco product
manufacturer must establish and
maintain an adequate sampling plan
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using representative samples. The
sampling plan must include:
(a) The intended purpose of the
sampling;
(b) The scientific technique or method
used to establish the sample size,
including an explanation of how the
sample size is representative of the
material being sampled; and
(c) The method of sampling.
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§ 1120.74
product.
Nonconforming tobacco
Each finished and bulk tobacco
product manufacturer must establish
and maintain procedures for the control
and disposition of nonconforming
tobacco product. The procedures must
include the following requirements:
(a) Identification and segregation.
Each finished and bulk tobacco product
manufacturer must identify and
segregate potential nonconforming
product in a manner that prevents
mixups and use of potential
nonconforming product prior to
investigation and disposition.
(b) Investigation. Each finished and
bulk tobacco product manufacturer
must investigate all potential
nonconforming tobacco products.
(1) To determine if the product is
nonconforming, the investigation must
include an examination of relevant
production processes and controls,
laboratory testing, complaints, and any
other relevant records and sources of
information.
(2) For products determined to be
nonconforming, the investigation must
also determine:
(i) The scope and cause of the
nonconformance; and
(ii) The risk of illness or injury posed
by the nonconformance.
(c) Disposition and followup. Each
finished and bulk tobacco product
manufacturer must determine the
disposition of all nonconforming
tobacco products and conduct any
necessary followup. If the disposition
decision is that the tobacco product can
be released for distribution without
rework, an adequate written justification
must be provided. An adequate written
justification must address why releasing
the nonconforming product would not
result in an increased risk of illness or
injury or in the tobacco product being
adulterated or misbranded.
Nonconforming product cannot be
released for distribution without rework
or an adequate justification.
(d) Records. Each finished and bulk
tobacco product manufacturer must
maintain records of all activities
required under this section. Records
must include the date and time of the
activity, the individual performing the
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activity, the type of activity performed,
any information that demonstrates the
requirement was met, and any data or
calculations necessary to reconstruct the
results.
§ 1120.76
Returned tobacco product.
(a) Procedures. Each finished and
bulk tobacco product manufacturer
must establish and maintain procedures
for the control and disposition of
returned tobacco product. The
procedures must include the following
requirements:
(1) Identification. Each finished and
bulk tobacco product manufacturer
must identify returned tobacco product
with the product name, manufacturing
code, quantity returned, date the
manufacturer received the returned
product, and reason for the return.
(2) Segregation. Each finished and
bulk tobacco product manufacturer
must segregate identified returned
tobacco product in a manner that
prevents mixups and use of returned
product prior to evaluation and
disposition.
(3) Evaluation and disposition. Each
finished and bulk tobacco product
manufacturer must evaluate identified
returned tobacco product and determine
its disposition. The returned tobacco
product must be discarded unless the
manufacturer determines that it can be
reworked under § 1120.78 or released
for distribution based on an adequate
written justification.
(b) Records. Each finished and bulk
tobacco product manufacturer must
maintain records of all activities
required under this section. Records
must include the date and time,
individual performing the activity, type
of activity performed, any information
that demonstrates the requirement was
met, and any data or calculations
necessary to reconstruct the results.
Records of evaluation and disposition
must include the product name,
manufacturing code, quantity returned,
date the manufacturer received the
returned product and reason for the
return, disposition decision and any
justification, and the name of the
individual making the decision.
§ 1120.78
Reprocessing and rework.
(a) Procedures. Each finished and
bulk tobacco product manufacturer
must establish and maintain procedures
for reprocessing and reworking tobacco
products. The procedures must include:
(1) Evaluation of the tobacco product
to determine whether the product is
appropriate for reprocessing or rework
and authorization of any reprocessing or
rework by a designated individual.
Tobacco product is appropriate for
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reprocessing if it is uncontaminated and
has the same specifications as those in
the MMR of the subsequently
manufactured tobacco product. Tobacco
product is appropriate for rework if
further manufacturing can correct the
nonconformity and the product can
meet specifications and other
requirements in the MMR of the
subsequently manufactured tobacco
product.
(2) Production processes, including
process controls, in accordance with
§ 1120.66(a), and acceptance activities,
in accordance with § 1120.64(c), used to
ensure the reprocessed or reworked
tobacco product conforms to the
requirements established under
§ 1120.44 for the subsequently
manufactured tobacco product.
(b) Records. Each finished and bulk
tobacco product manufacturer must
maintain records of all activities
required under this section. Records
must include the date and time,
individual performing the activity, type
of activity performed, any information
that demonstrates the requirement was
met, and any data or calculations
necessary to reconstruct the results. The
production record of any finished or
bulk tobacco product that includes
reprocessed or reworked product must
include the amount, any unique
identifier(s) assigned under
§ 1120.64(b), any batch number, and any
manufacturing code associated with the
reprocessed or reworked product.
Subpart F—Packaging and Labeling
Controls
§ 1120.92
Packaging and labeling controls.
(a) Procedures. Each finished and
bulk tobacco product manufacturer
must establish and maintain procedures
to control packaging and labeling
activities to prevent mixups and to
ensure that all packaging and labeling
are approved for use by the
manufacturer and comply with all
requirements of the MMR as well as all
other applicable requirements of the
Federal Food, Drug, and Cosmetic Act,
the Comprehensive Smokeless Tobacco
Health Education Act, and the Federal
Cigarette Labeling and Advertising Act
and their implementing regulations. The
procedures must address the following:
(1) Label integrity. Labels must be
indelibly printed on or permanently
affixed to finished and bulk tobacco
product packages, so they remain
legible, prominent, and conspicuous
during the customary conditions of
processing, packing, storage, handling,
distribution, and use.
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(2) Design and construction. Each
finished and bulk tobacco product
manufacturer must ensure that:
(i) Packaging and labeling used do not
contaminate or otherwise render the
tobacco product adulterated or
misbranded; and
(ii) Storage and shipping cases or
containers of finished or bulk tobacco
products are designed and constructed
to protect against contamination and
adulteration of the products during the
customary conditions of storage,
handling, and distribution.
(b) Records. Each finished and bulk
tobacco product manufacturer must
maintain records of all activities
required under this section. Records
must include the date and time,
individual performing the activity, type
of activity performed, any information
that demonstrates the requirement was
met, and any data or calculations
necessary to reconstruct the results.
§ 1120.94
Repackaging and relabeling.
(a) Procedures. Each finished tobacco
product manufacturer must establish
and maintain procedures to control
repackaging and relabeling activities.
The procedures must address all
requirements described in § 1120.92.
(b) Records. Each finished tobacco
product manufacturer must maintain
records of all activities required under
this section. Records must include the
date and time, individual performing
the activity, type of activity performed,
any information that demonstrates the
requirement was met, and any data or
calculations necessary to reconstruct the
results.
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§ 1120.96
Manufacturing code.
(a) Each finished and bulk tobacco
product manufacturer must apply a
manufacturing code to the packaging or
label of all finished and bulk tobacco
products. For a finished tobacco
product, the manufacturing code must
be applied in a manner that assures it
will remain on the packaging or label
through the expected duration of use of
the tobacco product by the consumer.
For a bulk tobacco product, the
manufacturing code must be applied in
a manner that assures it will remain on
the packaging or label until the product
is received by the finished tobacco
product manufacturer, including a
packager or labeler.
(b) The manufacturing code for each
finished and bulk tobacco product must
be permanently affixed, legible,
conspicuous, and prominent.
(c) The manufacturing code must
contain the following information listed
in the following order:
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(1) The manufacturing date in 2-digit
numerical values in the month-day-year
format (MMDDYY); and
(2) The finished or bulk tobacco
product batch number.
manufacturer must maintain a list of
direct accounts (including wholesalers,
distributors, and retailers), including
their name, address, and contact
information.
§ 1120.98
Subpart H—Recordkeeping and
Document Controls
Warning plans.
(a) Each finished tobacco product
manufacturer required to comply with a
warning plan for tobacco product
packaging must establish and maintain
procedures to implement the
requirements of such warning plan.
Such procedures must include
requirements for inspection of
packaging before distribution to ensure
that the finished tobacco product labels
bear the required warning statements in
accordance with the warning plan.
(b) Each finished tobacco product
manufacturer required to comply with a
warning plan for tobacco product
packaging must maintain records that
demonstrate that the manufacturer is in
compliance with the warning plan.
Subpart G—Handling, Storage, and
Distribution
§ 1120.102
Handling and storage.
Each finished and bulk tobacco
product manufacturer must establish
and maintain procedures to ensure that
tobacco products are handled and stored
under appropriate conditions to prevent
nonconforming products as well as
mixups, deterioration, contamination,
adulteration, and misbranding of
tobacco products.
§ 1120.104
Distribution.
(a) Distribution procedures. Each
finished and bulk tobacco product
manufacturer must establish and
maintain procedures to ensure the
following:
(1) Finished and bulk tobacco
products are distributed to the initial
consignee under appropriate conditions
to prevent nonconforming products as
well as mixups, deterioration,
contamination, adulteration, and
misbranding of tobacco products; and
(2) Only those finished and bulk
tobacco products approved for release
are distributed.
(b) Distribution records. Each finished
and bulk tobacco product manufacturer
must maintain distribution records that
include:
(1) The name and address of the
initial consignee;
(2) The identification and quantity of
finished or bulk tobacco products
shipped;
(3) The date shipped; and
(4) The manufacturing code(s).
(c) Records of direct accounts. Each
finished and bulk tobacco product
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§ 1120.122 Recordkeeping and document
control requirements.
(a) All documents and records
required by this part must comply with
the following requirements:
(1) All documents and records must
be written in English, or an accurate
English translation must be made
available upon request.
(2) All documents and records that are
associated with a batch of finished or
bulk tobacco product must be retained
for a period of not less than 4 years from
the date of distribution of the batch or
until the product reaches its expiration
date if one exists, whichever is later.
Documents and records that are not
associated with a batch of finished or
bulk tobacco product must be retained
for a period of not less than 4 years from
the date they were last in effect.
(3) All documents and records must
be maintained at the manufacturing
establishment or another location that is
readily accessible to responsible
officials of the tobacco product
manufacturer and to FDA. These
documents and records, including those
not stored at the establishment, must be
made readily accessible to FDA during
the retention period for inspection and
photocopying or other means of
reproduction. Original or true copies of
documents and records that can be
immediately retrieved from another
location, including by computer or other
electronic means, meet the requirements
of this paragraph.
(b)(1) All records required by this
part, regardless of storage medium, must
be attributable, legible,
contemporaneously recorded, original,
and accurate.
(2) For the purposes of this subpart,
these terms are defined as the following:
(i) Attributable. Attributable means
that the data in a record is traceable to
its source. This means it should be
attributable to the originator of the data,
whether that source is an individual, an
automated piece of equipment, or
individual operating equipment.
(ii) Legible. Legible means the record
is permanently recorded in a readable
format. A legible record prevents loss
and preserves traceability of changes
without obscuring the original entry or
subsequent additions or deletions.
(iii) Contemporaneously recorded.
Contemporaneously recorded means
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that data is recorded at the time the
procedure, assessment, observation, or
other activity is performed.
(iv) Original. Original means the
record reflects the first capture of the
data and all information related to all
subsequent changes required to fully
reconstruct the TPMP activities. An
original record preserves the record
content and the meaning of the data,
including associated metadata. Original
records may be static or dynamic. A
static record, such as a paper record, is
fixed and allows little or no interaction
between the user and record content.
Records in a dynamic state allow the
user to interact with the information.
(v) Accurate. Accurate means that the
data in a record is correct, truthful,
complete, valid, and reliable. All
records required under this part,
including the associated data and
metadata, must be accurate.
(c) Each finished and bulk tobacco
product manufacturer must establish
and maintain procedures to control all
documents established to meet the
requirements of this part. The
procedures must provide for the
following:
(1) Document approval and
distribution. Each finished and bulk
tobacco product manufacturer must
review and approve all documents
established to meet the requirements of
this part before implementation. The
approval must include the date, name,
and signature of the individual(s)
approving the document. Documents
established to meet the requirements of
this part must be available at all
locations for which they are designated,
used, or otherwise necessary, and all
such documents that are superseded
and obsolete documents must be
promptly removed from all points of use
or otherwise prevented from unintended
use.
(2) Document changes. Before
implementation, changes to documents
established to meet the requirements of
this part must be reviewed and
approved by an individual(s) in the
same function or part of the
organization that performed the original
review and approval. Approved changes
must be communicated to the
appropriate personnel in a timely
manner. Superseded and obsolete
documents established to meet the
requirements of this part must be
archived. Each tobacco product
manufacturer must maintain records of
changes to documents established to
meet the requirements of this part.
Change records must include:
(i) A description of the change;
(ii) Identification of the affected
documents;
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(iii) The name and signature of the
approving individual(s);
(iv) The approval date; and
(v) The date the change becomes
effective.
Subpart I—Small Tobacco Product
Manufacturers
§ 1120.130 Compliance date for small
tobacco product manufacturers.
Small tobacco product manufacturers
of finished and bulk tobacco products
shall not be required to comply with the
requirements in this part until [DATE 4
YEARS AFTER EFFECTIVE DATE OF
FINAL RULE].
Subpart J—Exemptions and Variances
§ 1120.140
Exemptions and variances.
Under section 906(e)(2) of the Federal
Food, Drug, and Cosmetic Act, any
person subject to any requirement
prescribed in this part may petition FDA
for a permanent or temporary exemption
or variance from such requirement. The
petitioner remains subject to the
relevant requirement unless FDA grants
the petition for an exemption or
variance under § 1120.146. To petition
for an exemption or variance, the
petitioner must submit all information
supporting the petition in an electronic
format that FDA can process, review,
and archive. If the petitioner is unable
to submit a petition in an electronic
format, the petitioner may submit a
written request to FDA requesting FDA
allowance of an alternative format and
explaining in detail why the petitioner
cannot submit the petition in an
electronic format. Such request must
include an explanation of why an
alternative format is necessary. All
petitions for exemptions or variances,
including all supporting information,
and all requests to submit petitions in
an alternate format must be legible and
in the English language.
§ 1120.142
variance.
Petition for an exemption or
A petition for an exemption or
variance from a requirement in this part
must contain:
(a) The petitioner’s name, address,
and contact information;
(b) Identification of the tobacco
product(s);
(c) The requirement(s) in this part for
which an exemption or variance is
requested;
(d) A detailed explanation of why the
exemption or variance is requested,
including why the tobacco product
manufacturer is not able to comply with
the requirement(s) of this part;
(e) The duration of the proposed
exemption or variance;
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(f) For a petition for a variance, a
detailed explanation setting forth the
methods proposed to be used in, and the
facilities and controls proposed to be
used for, the manufacture, packing, and
storage of the tobacco product in lieu of
the requirement(s) in this part, as well
as the basis for the petitioner’s
determination that the proposed
methods will be sufficient to assure that
the public health is protected, the
tobacco product(s) will be in
compliance with chapter IX of the
Federal Food, Drug, and Cosmetic Act;
(g) For a petition for an exemption, a
detailed explanation setting forth the
basis for the petitioner’s determination
that compliance with the requirement(s)
is not required to assure that: the public
health is protected, the tobacco product
will be in compliance with chapter IX
of the Federal Food, Drug, and Cosmetic
Act;
(h) Any other information justifying
the exemption or variance;
(i) A statement certifying that, to the
best of the petitioner’s knowledge and
belief, the information provided in the
petition includes all information and
views on which the petition relies,
including representative data, and any
information known to the petitioner that
is unfavorable to the petition; and
(j) An environmental assessment
under part 25 of this chapter prepared
in accordance with the requirements of
§ 25.40 of this chapter.
§ 1120.144 Referral to the Tobacco
Products Scientific Advisory Committee.
FDA may refer to the Tobacco
Products Scientific Advisory Committee
any petition submitted under
§ 1120.142. The Tobacco Products
Scientific Advisory Committee must
report its recommendations to FDA with
respect to a petition referred to it within
60 days after the date of the petition’s
referral.
§ 1120.146
Petition determination.
(a) Petition for an exemption. Upon
review of the information submitted and
any recommendation from the Tobacco
Products Scientific Advisory
Committee:
(1) FDA may approve the petition for
an exemption from a requirement if it
determines that compliance with such
requirement is not required to assure
that the tobacco product will be in
compliance with chapter IX of the
Federal Food, Drug, and Cosmetic Act.
(2) FDA may request additional
information if necessary to make a
determination. FDA may consider the
exemption request withdrawn if the
information is not received by the time
specified in the request.
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(b) Petition for a variance. Upon
review of the information submitted and
any recommendation from the Tobacco
Products Scientific Advisory
Committee:
(1) FDA may approve the petition for
a variance if it determines that the
methods to be used in, and the facilities
and controls to be used for, the
manufacture, packing, and storage of the
tobacco product in lieu of the methods,
facilities, and controls prescribed by the
requirements in this part are sufficient
to assure that the tobacco product will
be in compliance with chapter IX of the
Federal Food, Drug, and Cosmetic Act.
(2) FDA may request additional
information if necessary to make a
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determination. FDA may consider the
variance request withdrawn if the
information is not received by the time
specified in the request.
(c) Timeframe. FDA will either grant
or deny the petition within 60 days
after:
(1) The date the complete petition was
submitted to FDA under § 1120.142; or
(2) The day after FDA referred the
petition to the Tobacco Products
Scientific Advisory Committee under
§ 1120.144, whichever is later.
(d) Order granting a petition for
variance. An order from FDA granting a
variance will prescribe such conditions
respecting the methods used in, and the
facilities and controls used for, the
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manufacture, packing, and storage of the
tobacco product as may be necessary to
assure that the tobacco product will be
in compliance with chapter IX of the
Federal Food, Drug, and Cosmetic Act.
§ 1120.148
Hearing.
After the issuance of an order under
§ 1120.146 respecting a petition, the
petitioner will have an opportunity for
a hearing under part 16 of this chapter.
Dated: February 28, 2023.
Robert M. Califf,
Commissioner of Food and Drugs.
[FR Doc. 2023–04591 Filed 3–8–23; 8:45 am]
BILLING CODE 4164–01–P
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Agencies
[Federal Register Volume 88, Number 47 (Friday, March 10, 2023)]
[Proposed Rules]
[Pages 15174-15263]
From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
[FR Doc No: 2023-04591]
[[Page 15173]]
Vol. 88
Friday,
No. 47
March 10, 2023
Part III
Department of Health and Human Services
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Food and Drug Administration
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21 CFR Part 1120
Requirements for Tobacco Product Manufacturing Practice; Proposed Rule
Federal Register / Vol. 88 , No. 47 / Friday, March 10, 2023 /
Proposed Rules
[[Page 15174]]
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DEPARTMENT OF HEALTH AND HUMAN SERVICES
Food and Drug Administration
21 CFR Part 1120
[Docket No. FDA-2013-N-0227]
RIN 0910-AH91
Requirements for Tobacco Product Manufacturing Practice
AGENCY: Food and Drug Administration, Health and Human Services (HHS).
ACTION: Proposed rule.
-----------------------------------------------------------------------
SUMMARY: The Food and Drug Administration (FDA, we, or Agency) is
proposing to establish tobacco product manufacturing practice
requirements for manufacturers of finished and bulk tobacco products.
This proposed rule, if finalized, would set forth the requirements with
which finished and bulk tobacco product manufacturers must comply in
the manufacture, preproduction design validation, packing, and storage
of finished and bulk tobacco products, to assure that the public health
is protected and that tobacco products are in compliance with chapter
IX of the Federal Food, Drug, and Cosmetic Act (FD&C Act).
DATES: Either electronic or written comments on the proposed rule must
be submitted by September 6, 2023. Submit written comments (including
recommendations) on the collection of information under the Paperwork
Reduction Act of 1995 (PRA) by April 10, 2023 (see section ``VI.
Paperwork Reduction Act of 1995'' of this document). See section V of
this document for the proposed effective date of a final rule based on
this proposed rule.
ADDRESSES: You may submit comments as follows. Please note that late,
untimely filed comments will not be considered. The https://www.regulations.gov electronic filing system will accept comments until
11:59 p.m. Eastern Time at the end of September 6, 2023. Comments
received by mail/hand delivery/courier (for written/paper submissions)
will be considered timely if they are received on or before that date.
Electronic Submissions
Submit electronic comments in the following way:
Federal eRulemaking Portal: https://www.regulations.gov.
Follow the instructions for submitting comments. Comments submitted
electronically, including attachments, to https://www.regulations.gov
will be posted to the docket unchanged. Because your comment will be
made public, you are solely responsible for ensuring that your comment
does not include any confidential information that you or a third party
may not wish to be posted, such as medical information, your or anyone
else's Social Security number, or confidential business information,
such as a manufacturing process. Please note that if you include your
name, contact information, or other information that identifies you in
the body of your comments, that information will be posted on https://www.regulations.gov.
If you want to submit a comment with confidential
information that you do not wish to be made available to the public,
submit the comment as a written/paper submission and in the manner
detailed (see ``Written/Paper Submissions'' and ``Instructions'').
Written/Paper Submissions
Submit written/paper submissions as follows:
Mail/Hand Delivery/Courier (for written/paper
submissions): Dockets Management Staff (HFA-305), Food and Drug
Administration, 5630 Fishers Lane, Rm. 1061, Rockville, MD 20852.
For written/paper comments submitted to the Dockets
Management Staff, FDA will post your comment, as well as any
attachments, except for information submitted, marked and identified,
as confidential, if submitted as detailed in ``Instructions.''
Instructions: All submissions received must include the Docket No.
FDA-2013-N-0227 for ``Requirements for Tobacco Product Manufacturing
Practice.'' Received comments will be placed in the docket and, except
for those submitted as ``Confidential Submissions,'' publicly viewable
at https://www.regulations.gov or at the Dockets Management Staff
between 9 a.m. and 4 p.m., Monday through Friday, 240-402-7500.
Confidential Submissions--To submit a comment with
confidential information that you do not wish to be made publicly
available, submit your comments only as a written/paper submission. You
should submit two copies total. One copy will include the information
you claim to be confidential with a heading or cover note that states
``THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION.'' The Agency will
review this copy, including the claimed confidential information, in
its consideration of comments. The second copy, which will have the
claimed confidential information redacted/blacked out, will be
available for public viewing and posted on https://www.regulations.gov.
Submit both copies to the Dockets Management Staff. If you do not wish
your name and contact information to be made publicly available, you
can provide this information on the cover sheet and not in the body of
your comments and you must identify this information as
``confidential.'' Any information marked as ``confidential'' will not
be disclosed except in accordance with 21 CFR 10.20 and other
applicable disclosure law. For more information about FDA's posting of
comments to public dockets, see 80 FR 56469, September 18, 2015, or
access the information at: https://www.fda.gov/regulatoryinformation/dockets/default.htm.
Docket: For access to the docket to read background documents or
the electronic and written/paper comments received, go to https://www.regulations.gov and insert the docket number, found in brackets in
the heading of this document, into the ``Search'' box and follow the
prompts and/or go to the Dockets Management Staff, 5630 Fishers Lane,
Rm. 1061, Rockville, MD 20852, 240-402-7500.
Submit comments on information collection issues to the Office of
Management and Budget (OMB) in the following ways:
Fax to the Office of Information and Regulatory Affairs,
OMB, Attn: FDA Desk Officer, FAX: 202-395-7285, or email to
[email protected]. All comments should be identified with the
title, ``Requirements for Tobacco Product Manufacturing Practice.''
FOR FURTHER INFORMATION CONTACT: Matthew Brenner, Office of
Regulations, or Rear Admiral Emil Wang, Office of Compliance and
Enforcement, Center for Tobacco Products, Food and Drug Administration,
Document Control Center, 10903 New Hampshire Ave., Bldg. 71, Rm. G335,
Silver Spring, MD 20993, 877-287-1373, [email protected].
SUPPLEMENTARY INFORMATION:
Table of Contents
I. Executive Summary
A. Purpose of the Proposed Rule
B. Summary of the Major Provisions of the Proposed Rule
C. Legal Authority
D. Costs and Benefits
II. Table of Abbreviations/Commonly Used Acronyms in This Document
III. Background
A. Legal Authority
B. Rationale for the Proposed Regulation
C. Development of the Proposed Regulation
IV. Description of the Proposed Regulation
A. General Provisions
B. Management System Requirements
C. Buildings, Facilities, and Equipment
D. Design and Development Controls
E. Process Controls
[[Page 15175]]
F. Packaging and Labeling Controls
G. Handling, Storage, and Distribution
H. Recordkeeping and Document Controls
I. Small Tobacco Product Manufacturers
J. Exemptions and Variances
V. Proposed Effective and Compliance Dates
VI. Preliminary Economic Analysis of Impacts
VII. Paperwork Reduction Act of 1995
VIII. Analysis of Environmental Impact
IX. Federalism
X. Consultation and Coordination With Indian Tribal Governments
XI. References
I. Executive Summary
A. Purpose of the Proposed Rule
This proposed regulation--proposed part 1120 (21 CFR part 1120)--
sets forth requirements for tobacco product manufacturing practice
(TPMP) and provides a framework for manufacturers of finished or bulk
tobacco products to follow that would include: (1) establishing tobacco
product design and development controls to prevent or minimize certain
risks; (2) ensuring that finished and bulk tobacco products are
manufactured in conformance with established specifications; (3)
minimizing the likelihood of the manufacture and distribution of
nonconforming tobacco products; (4) requiring investigation and
identification of nonconforming products, including those that have
been distributed in order to institute appropriate corrective actions,
such as conducting a recall as needed; (5) requiring manufacturers to
take appropriate measures to prevent contamination of tobacco products;
and (6) establishing traceability to account for all components or
parts, ingredients, additives, and materials, as well as each batch of
finished or bulk tobacco product, to aid in investigations of
nonconforming tobacco products. Therefore, this proposed regulation
would establish requirements for the control of tobacco product
manufacturing activities and the treatment of contaminated or otherwise
nonconforming tobacco products, including the investigation,
evaluation, and corrective and preventive actions (CAPA) necessary to
protect the public health.
These provisions are generally similar to many existing industry
practices and are drafted to provide tobacco product manufacturers with
flexibility in the manner they comply with the proposed requirements
while assuring the protection of public health. This proposal is
intended to ensure that tobacco products conform to established
specifications and to help prevent the manufacture and distribution of
contaminated or otherwise nonconforming products, thereby assuring that
the public health is protected and that tobacco products comply with
the requirements in chapter IX of the FD&C Act.
B. Summary of the Major Provisions of the Proposed Rule
The proposed regulation is divided into 10 subparts. This proposed
regulation is intended to provide a framework that requires all
finished and bulk tobacco product manufacturers subject to the rule
(including specification developers, contract manufacturers, and
repackagers/relabelers) to establish and maintain procedures for
various aspects of the manufacturing, preproduction design validation,
packing, and storage processes, while allowing flexibility to establish
procedures that are unique to the manufacturer's facilities and
activities, and appropriate for a given tobacco product. The proposed
requirements are written in general terms to allow manufacturers to
establish procedures appropriate for their specific products and
operations. The extent of the procedures necessary to meet the
regulation requirements may vary with the size and complexity of the
design and manufacturing operations. Tobacco product manufacturers who
have a complex manufacturing process would likely need to establish
more detailed procedures to comply with the rule, while tobacco product
manufacturers who have a less complex manufacturing process may need
less extensive procedures.
1. Subpart A--General Provisions
Subpart A contains two proposed sections: scope and definitions.
The scope section describes the purpose of this proposed regulation and
the products and activities to which it applies. This proposed
regulation would apply to manufacturers (foreign and domestic) of
finished and bulk tobacco products. The definitions section defines the
terminology applicable to the proposed requirements laid out in this
notice of proposed rulemaking (NPRM). The proposed rule would define
``tobacco product manufacturer'' to mean ``any person(s), including a
repacker or relabeler, who: manufactures, fabricates, assembles,
processes, or labels a tobacco product, or imports a finished or bulk
tobacco product for sale or distribution in the United States. The
manufacture of a tobacco product includes establishing the
specifications of or the requirements for a tobacco product.''
2. Subpart B--Management System Requirements
Subpart B contains three proposed sections: organization and
personnel; tobacco product complaints; and CAPA. The organization and
personnel section would require finished and bulk tobacco product
manufacturers to establish and maintain an organizational structure;
have sufficient personnel; designate personnel with appropriate
responsibility, including management with executive responsibility;
train personnel; and maintain certain records of these activities. The
tobacco product complaints section would require finished and bulk
tobacco product manufacturers to establish and maintain complaint
handling procedures for the receipt, evaluation, investigation, and
documentation of all complaints. The CAPA section would require
finished and bulk tobacco product manufacturers to establish and
maintain procedures for implementing CAPA and to maintain records of
the activities required under this subpart.
3. Subpart C--Buildings, Facilities, and Equipment
Subpart C contains four proposed sections: personnel practices;
buildings, facilities, and grounds; equipment; and environmental
controls. The personnel practices section would require finished and
bulk tobacco product manufacturers to establish and maintain procedures
related to personnel practices to reduce the risk of contamination with
filth biological materials, chemical hazards, or other deleterious
substances, including rocks or metal shavings. The buildings,
facilities, and grounds section would require such manufacturers to
ensure that buildings and facilities are of suitable construction,
design, and location to facilitate cleaning and sanitation,
maintenance, and proper operations. In addition, manufacturers would be
required to ensure that facility grounds are maintained in a condition
to prevent contamination and to control the water used in the
manufacturing process. The proposed requirements would also require
such manufacturers to establish and maintain procedures for proper
cleaning and sanitation and animal and pest control, and maintain
records of these activities to demonstrate compliance with this
proposed rule. The equipment section would provide requirements for
design, construction, and maintenance of equipment as well as certain
additional requirements (e.g., calibration) for testing, monitoring,
and measuring equipment used in the tobacco product manufacturing
processes and for major
[[Page 15176]]
equipment and processing line identification. Lastly, the environmental
controls section would require that environmental control systems be
maintained and monitored to verify that environmental controls,
including necessary equipment, are adequate and functioning properly.
This subpart would also require manufacturers to maintain certain
records to demonstrate compliance with this proposed rule.
4. Subpart D--Design and Development Controls
Subpart D contains two proposed sections: design and development
activities and master manufacturing record (MMR). The design and
development activities section would require finished and bulk tobacco
product manufacturers to establish and maintain procedures to control
the design and development of tobacco products, including the control
of risks associated with the product, production process, packing, and
storage, as well as procedures for design verification and validation.
These requirements would include developing a process for
identification, analysis, and evaluation of known and reasonably
foreseeable risks associated with the tobacco product and its packaging
as well as taking appropriate measures to reduce or eliminate risks
using recognized tools for risk management. Manufacturers would also be
required to maintain records of all activities required under this
section.
The proposed MMR section would require manufacturers to establish
and maintain an MMR for each finished and bulk tobacco product they
manufacture for distribution. The proposed section would require each
MMR to include tobacco product specifications, the manufacturing
methods and production process procedures, and all packaging, labeling,
and labels approved for use with the product. Additionally, the
proposed MMR section includes requirements for the review and approval
of the MMR, including any changes after initial approval.
5. Subpart E--Process Controls
Subpart E contains nine proposed sections: purchasing controls;
acceptance activities; production processes and controls; laboratory
controls; production record; sampling; nonconforming tobacco product;
returned tobacco product; and reprocessing and rework. The purchasing
controls section would require finished and bulk tobacco product
manufacturers to establish and maintain procedures for ensuring that
purchased or otherwise received products and services related to the
manufacture of a finished or bulk tobacco product are from qualified
suppliers and conform to established specifications. The acceptance
activities section would require finished and bulk tobacco product
manufacturers to establish and maintain procedures for incoming and for
in-process and/or final acceptance activities, including acceptance
criteria, to ensure that products meet established specifications. The
production processes and controls section would require finished and
bulk tobacco product manufacturers to establish and maintain procedures
for production processes, including process specifications and process
controls, process validation, and manual methods and manufacturing
material. The laboratory controls section would require finished and
bulk tobacco product manufacturers to demonstrate laboratory competency
to perform laboratory activities associated with the manufacture of
finished and bulk tobacco products and to establish and maintain
laboratory control procedures for any laboratory activities conducted
under proposed part 1120. The production record section would require
finished and bulk tobacco product manufacturers to establish and
maintain procedures for ensuring that a production record is prepared
for each batch of finished or bulk product to demonstrate conformity
with the requirements established under the MMR. The sampling section
would require finished and bulk tobacco product manufacturers to
establish and maintain an adequate sampling plan that uses
representative samples based on a valid scientific rationale for any
sampling performed under proposed part 1120. The nonconforming tobacco
product section would require finished and bulk tobacco product
manufacturers to establish and maintain procedures for control and
disposition of nonconforming tobacco product, including specific
requirements for identification and segregation, investigation, and
disposition and followup. The proposed returned tobacco product section
would require procedures for the control and disposition of returned
tobacco product, including specific requirements for identification,
segregation, evaluation, and disposition. The reprocessing and rework
section would require procedures for reprocessing and reworking tobacco
products, including specific requirements for evaluation of the tobacco
product to determine that it is appropriate for reprocessing or rework,
authorization of the reprocessing or rework, and production processes,
including process controls, to ensure that reprocessed and reworked
tobacco product conforms to MMR specifications. Manufacturers also
would be required to maintain records of all activities required under
this subpart.
6. Subpart F--Packaging and Labeling Controls
Subpart F contains four proposed sections: packaging and labeling
controls; repackaging and relabeling; manufacturing code; and warning
plans. The packaging and labeling controls section would require
finished and bulk tobacco product manufacturers to establish and
maintain procedures for ensuring that the correct packaging and
labeling is used to prevent mixups and that all packaging and labeling
is approved for use by the manufacturer and complies with all
requirements of the MMR as well as other applicable requirements of the
FD&C Act, the Comprehensive Smokeless Tobacco Health Education Act
(CSTHEA), and the Federal Cigarette Labeling and Advertising Act
(FCLAA) and their implementing regulations. The section would also
require the packaging and labeling control procedures to ensure that
labels are indelibly printed on or permanently affixed to finished and
bulk tobacco product packages; and that the packaging, labeling,
storage, and shipping cases do not contaminate or otherwise render the
tobacco product adulterated or misbranded. The repackaging and
relabeling requirements would require finished tobacco product
manufacturers to establish and maintain procedures for repackaging and
relabeling operations. The manufacturing code section would require
finished and bulk tobacco product manufacturers to apply a
manufacturing code that contains the manufacturing date and batch
number to the packaging or label of all finished and bulk tobacco
products. The warning plans section would require manufacturers of
finished tobacco products that are required to comply with a warning
plan for tobacco product packaging, to establish and maintain
procedures for implementing the requirements of such plan.
Manufacturers would also be required to maintain records of all
activities required under this subpart.
7. Subpart G--Handling, Storage and Distribution
Subpart G contains two proposed sections: handling and storage and
distribution. The handling and storage
[[Page 15177]]
section would require finished and bulk tobacco product manufactures to
establish and maintain procedures to ensure that tobacco products are
handled and stored under appropriate conditions to prevent
nonconforming products as well as mixups, deterioration, contamination,
adulteration, and misbranding of tobacco products. The distribution
section would require finished and bulk tobacco product manufacturers
to establish and maintain procedures to ensure that tobacco products
are distributed to the initial consignee under appropriate conditions
and that only those finished and bulk tobacco products approved for
release are distributed. The distribution section would also require
finished and bulk tobacco product manufacturers to maintain
distribution records and a list of direct accounts.
8. Subpart H--Recordkeeping and Document Controls
The recordkeeping and document control requirements section
establishes certain requirements for documents and records required by
this rule. This section would require that all documents and records be
maintained at the manufacturing establishment or another location that
is readily accessible to responsible individuals of the manufacturer
and to FDA and that they be written in English or an English
translation be made available upon request. Documents and records
required under this section that are associated with a batch of
finished or bulk tobacco product must be retained for a period of not
less than 4 years from the date of distribution of the batch or until
the product reaches its expiration date if one exists, whichever is
later. Documents and records required under this section that are not
associated with a batch of finished or bulk tobacco product must be
retained for a period of not less than 4 years from the date they were
last in effect. FDA is soliciting comment on whether the timeframe for
manufacturers to retain the documents and records under this section is
sufficient for FDA's inspections and compliance activities or if it
should be extended for an additional 1 or 2 years after the tobacco
product reaches its expiration date if one exists. They also must be
made readily accessible to FDA during the retention period for
inspection and photocopying or other means of reproduction. This
section also would require finished and bulk tobacco product
manufacturers to ensure that all records are attributable to a
responsible individual, legible, contemporaneously recorded, original,
and accurate and to establish and maintain procedures for the approval
and distribution of documents and for making changes to documents.
9. Subpart I--Small Tobacco Product Manufacturers
Subpart I explains that small tobacco product manufacturers of
finished and bulk tobacco products would not have to comply with the
TPMP regulation until 4 years after the effective date of the final
rule.
10. Subpart J--Exemptions and Variances
Subpart J consists of five sections, and it sets forth the proposed
procedures and requirements for petitioning for an exemption or
variance from a TPMP requirement. Pursuant to section 906(e)(2)(B) of
the FD&C Act (21 U.S.C. 387f), this subpart also would establish that a
petition for an exemption or variance may be referred to the Tobacco
Products Scientific Advisory Committee (TPSAC) and describe how FDA
would make a determination on a petition for an exemption or variance.
Finally, pursuant to section 906(e)(2)(E) of the FD&C Act, this subpart
would provide that the petitioner has an opportunity for a hearing
after the issuance of an order denying or approving a petition for an
exemption or variance.
C. Legal Authority
Section 906(e) of the FD&C Act (21 U.S.C. 387f) states that in
applying manufacturing restrictions to tobacco, FDA shall prescribe
regulations requiring that the methods used in, and the facilities and
controls used for, the manufacture, preproduction design validation
(including a process to assess the performance of a tobacco product),
packing, and storage of a tobacco product conform to current good
manufacturing practice (cGMP) or hazard analysis and critical control
point (HACCP) methodology as prescribed in such regulations to assure
that the public health is protected and that the tobacco product is in
compliance with chapter IX of the FD&C Act (21 U.S.C. 387 through
387u). The proposed requirements flow from this authority and serve
these goals of protecting public health and assuring compliance with
chapter IX of the FD&C Act.
The proposed rule is also being issued based upon: FDA's
authorities related to adulterated and misbranded tobacco products
under sections 902 and 903 (21 U.S.C. 387c); FDA's authorities related
to records and reports under section 909 (21 U.S.C. 387i); and FDA's
rulemaking and inspection authorities under sections 701 (21 U.S.C.
371), 704 (21 U.S.C. 374), and 905(g) (21 U.S.C. 387e(g)) of the FD&C
Act.
D. Costs and Benefits
The proposed rule, if finalized, would establish requirements for
manufacturers of finished and bulk tobacco products on the methods used
in, and the facilities and controls used for, the manufacture, pre-
production design validation, packing, and storage of tobacco products.
The TPMP requirements described in the proposed rule are expected to
ensure that tobacco product manufacturers control the design and
specifications of finished and bulk tobacco products, providing a level
of assurance of conformity in the production of tobacco products to
established and required specifications that does not occur in the
existing market for tobacco products, to prevent the adulteration and
misbranding of finished and bulk tobacco products, and establish
controls for traceability purposes.
Estimated quantified benefits of the proposed rule arise from the
value of reduced adverse events due to nonconforming finished and bulk
tobacco products and from the reduction of costs associated with
reduced product recalls and market withdrawals. We estimate the mean
present value of benefits annualized over ten years using a seven and
three percent discount rate to be $27.2 million and $29.9 million.
There are other potential benefits associated with the proposed
rule which we have not quantified. First, the proposed recordkeeping
provisions would support FDA's regulatory compliance activities and
help FDA implement and enforce other provisions of the FD&C Act which
will likely generate government cost savings. Second, the proposed
rule, if finalized, may further reduce losses to health and property
for users and nonusers associated with nonconforming tobacco products,
beyond those estimated in the quantified benefits. Third, the proposed
rule's risk assessment, CAPA, tobacco product complaints, and related
provisions will facilitate investigation and identification of causes
and root causes of consumer complaints and other reports of adverse
events. Other benefits include avoided spillover costs to capital
markets.\1\
---------------------------------------------------------------------------
\1\ Estimated quantified benefits of avoided recalls include
reduced external costs in the supply chain of the recalled or
withdrawn products (or they exclude reduced recall costs to
manufacturers). Estimated external costs of conducting a recall or
market withdrawal include lost sales to retailers and wholesalers,
expenses associated with notifying tobacco retailers (for
wholesalers) and consumers, removal and storage of inventory costs
collection and shipping costs, disposal costs, and legal costs,
among others. Estimated quantified benefits do not include avoided
spillover costs to capital markets.
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[[Page 15178]]
Initial and recurring costs from this proposed rule arise from
conducting tasks associated with establishing and maintaining
procedures for various aspects of the manufacturing, preproduction
design validation, packing and storage processes. We estimate the mean
present value of costs annualized over ten years using a seven and
three percent discount rate to be $27.0 million and $28.2 million.
II. Table of Abbreviations/Commonly Used Acronyms in This Document
------------------------------------------------------------------------
Abbreviation/acronym What it means
------------------------------------------------------------------------
AAMI......................... Advancement of Medical Instrumentation.
ALCOA........................ Attributable, Legible, Contemporaneously
Recorded, Original, and Accurate.
ANSI......................... American National Standards Institute.
ASTM......................... American Society for Testing and
Materials.
ASQ.......................... American Society for Quality.
CAPA......................... Corrective and Preventive Actions.
CDC.......................... Centers for Disease Control and
Prevention.
cGMP......................... Current Good Manufacturing Practice.
CoA.......................... Certificate of Analysis.
CORESTA...................... Cooperation Centre for Scientific
Research Relative to Tobacco.
CSTHEA....................... Comprehensive Smokeless Tobacco Health
Education Act.
Deeming Rule................. Deeming Tobacco Products To Be Subject to
the Food, Drug, and Cosmetic Act, as
Amended by the Family Smoking Prevention
and Tobacco Control Act; Regulations
Restricting the Sale and Distribution of
Tobacco Products and Required Warning
Statements for Tobacco Product Packages
and Advertisements.
EA........................... Environmental Assessment.
E. coli...................... Escherichia coli.
EIS.......................... Environmental Impact Statement.
ENDS......................... Electronic Nicotine Delivery Systems.
E.O.......................... Executive Order.
FCLAA........................ Federal Cigarette Labeling and
Advertising Act.
FCTC......................... Framework Convention on Tobacco Control.
FDA or Agency................ Food and Drug Administration.
FD&C Act..................... Federal Food, Drug, and Cosmetic Act.
FR........................... Federal Register.
HACCP........................ Hazard Analysis and Critical Control
Point.
HHS.......................... Health and Human Services.
HVAC......................... Heating, Ventilation, and Cooling.
IARC......................... International Agency for Research on
Cancer.
IEC.......................... International Electrotechnical
Commission.
ISO.......................... International Organization for
Standardization.
MITC......................... Manufacturer Detected Methyl
Isothiocyanate.
MMR.......................... Master Manufacturing Record.
MRTPs........................ Modified Risk Tobacco Products.
MRTPA........................ Modified Risk Tobacco Product
Application.
NNK.......................... 4-(methylnitrosamino)-1-(3-pyridyl)-1-
butanone.
NNN.......................... N-nitrosonornicotine.
NPRM......................... Notice of Proposed Rulemaking.
NTRMs........................ Nontobacco Related Materials.
OMB.......................... Office of Management and Budget.
OOS.......................... Out-Of-Specification.
SE........................... Substantial Equivalence.
PMTA......................... Premarket Tobacco Product Application.
PRA.......................... Paperwork Reduction Act of 1995.
PRIA......................... Proposed Regulatory Impact Analysis.
QMS.......................... Quality Management System.
QSR.......................... Quality System Regulation.
RYO.......................... Roll-Your-Own.
Tobacco Control Act.......... Family Smoking Prevention and Tobacco
Control Act.
TPMP......................... Tobacco Product Manufacturing Practice.
TPSAC........................ Tobacco Products Scientific Advisory
Committee.
TSNAs........................ Tobacco-Specific Nitrosamines.
UPC.......................... Universal Product Code.
USB.......................... Universal Serial Bus.
U.S.C........................ United States Code.
WHO.......................... World Health Organization.
------------------------------------------------------------------------
III. Background
A. Legal Authority
The Family Smoking Prevention and Tobacco Control Act (Tobacco
Control Act) was enacted on June 22, 2009, amending the FD&C Act and
providing FDA with the authority to regulate tobacco products (Pub. L.
111-31). Specifically, section 101(b) of the Tobacco Control Act
amended the FD&C Act by adding chapter IX, which provides FDA with the
authority to regulate tobacco products and imposes certain obligations
on tobacco product
[[Page 15179]]
manufacturers (including importers), distributors, and retailers.
Section 901(b) of the FD&C Act establishes FDA's immediate
authority over cigarettes, cigarette tobacco, roll-your-own (RYO)
tobacco, smokeless tobacco, and tobacco products containing nicotine
that is not made or derived from tobacco,\2\ and permits FDA, by
regulation, to deem additional tobacco products subject to chapter IX
of the FD&C Act. In the Federal Register of May 10, 2016 (81 FR 28973),
FDA published a final rule entitled ``Deeming Tobacco Products To Be
Subject to the Food, Drug, and Cosmetic Act, as Amended by the Family
Smoking Prevention and Tobacco Control Act; Regulations Restricting the
Sale and Distribution of Tobacco Products and Required Warning
Statements for Tobacco Product Packages and Advertisements'' (Deeming
Rule) deeming all tobacco products meeting the statutory definition of
``tobacco product,'' except accessories of deemed tobacco products, to
be subject to chapter IX of the FD&C Act. FDA intends for this proposed
rule to apply to manufacturers of all finished and bulk tobacco
products that are subject to chapter IX of the FD&C Act, except
finished and bulk accessories of cigarettes, cigarette tobacco, RYO
tobacco, smokeless tobacco, and tobacco products containing nicotine
that is not made or derived from tobacco.
---------------------------------------------------------------------------
\2\ See Consolidated Appropriations Act, 2022, Public Law 117-
103, div. P, tit. I, subtit. A, sec. 111(b) (March 15, 2022).
---------------------------------------------------------------------------
Section 906(e) of the FD&C Act provides that in applying
manufacturing restrictions to tobacco, FDA shall prescribe regulations
requiring that the methods used in, and the facilities and controls
used for, the manufacture, preproduction design validation (including a
process to assess the performance of a tobacco product), packing, and
storage of a tobacco product conform to cGMP or HACCP methodology, as
prescribed in such regulations to assure that the public health is
protected and that the tobacco product is in compliance with chapter IX
of the FD&C Act. The requirements in proposed part 1120, including
management system requirements; buildings, facilities, and equipment
requirements; design and development controls; process controls;
packaging and labeling controls; handling, storage, and distribution
requirements; and recordkeeping and document controls, are derived from
this authority. Section 902(7) of the FD&C Act provides that a tobacco
product shall be deemed to be adulterated if the methods used in, or
the facilities or controls used for, its manufacture, packing, or
storage are not in conformity with applicable requirements under
section 906(e)(1) of the FD&C Act or an applicable condition prescribed
by an order under section 906(e)(2) of the FD&C Act. As a result, a
product will be adulterated if a manufacturer fails to comply with the
requirements prescribed in this proposed regulation. Violations
relating to section 906(e) of the FD&C Act are subject to regulatory
action by FDA, including seizure and injunction.
In addition, section 909 of the FD&C Act authorizes FDA, by
regulation, to require manufacturers and importers of tobacco products
to establish and maintain records, make reports, and provide
information to assure that such tobacco products are not adulterated or
misbranded, and to otherwise protect public health. Section 909 thus
provides additional legal authority for the proposed rule's
recordkeeping, reporting, and related requirements. In addition, under
section 701(a) of the FD&C Act (21 U.S.C. 371(a)), FDA has the
authority to issue regulations for the efficient enforcement of the
FD&C Act. The proposed rule will help assure that tobacco products are
not adulterated or misbranded under other provisions of the FD&C Act
and will assist in the efficient enforcement of those other provisions.
For example, section 902 of the FD&C Act provides that a tobacco
product is adulterated in several circumstances including: (1) if a
tobacco product consists in whole or in part of any filthy, putrid, or
decomposed substance, or is otherwise contaminated by any added
poisonous or added deleterious substance that may render the product
injurious to health; (2) it has been prepared, packed, or held under
insanitary conditions whereby it may have been contaminated with filth,
or whereby it may have been rendered injurious to health; or (3) its
package is composed, in whole or in part, of any poisonous or
deleterious substance which may render the contents injurious to
health. (Section 902(1)-(3) of the FD&C Act.) The proposed rule will
help ensure that tobacco products are not adulterated in these ways,
and that appropriate records, reports, and information will be
available to enforce section 902's adulteration provisions. To similar
effect, section 903 provides that a tobacco product is misbranded if,
for example, its labeling is false or misleading in any particular or
if the product does not bear labeling that is required by an applicable
tobacco product standard established under section 907 (section
903(a)(1) and (a)(9) of the FD&C Act). The proposed rule's labeling
requirements will help prevent tobacco products from being misbranded
in violation of section 903.
Further, section 801(a) of the FD&C Act gives FDA authority to
refuse admission of tobacco products imported or offered for import
into the United States in situations where it appears such products:
(1) have been manufactured, processed, or packed under insanitary
conditions; (2) are forbidden or restricted in sale in the country in
which they were produced or from which they were exported; or (3) are
adulterated or misbranded. As noted earlier, section 701(a) of the FD&C
Act (21 U.S.C. 371(a)) authorizes FDA to issue regulations for the
efficient enforcement of the FD&C Act. The proposed rule will assist in
the efficient enforcement of the FD&C Act's import requirements under
section 801(a) by requiring manufacturers of finished and bulk tobacco
products to implement certain controls over their product
manufacturing, preproduction design validation, packing, and storage
activities, including recordkeeping, to prevent the import of tobacco
products that appear to be adulterated or misbranded.
Finally, the proposed rule will assist in the performance of FDA
inspections under section 704 (21 U.S.C. 374) and 905(g) (21 U.S.C.
387e(g)) of the FD&C Act.
B. Rationale for the Proposed Regulation
While all tobacco products have inherent risks to the public
health, FDA is proposing TPMP requirements to minimize or prevent
product problems, as well as health issues not normally associated with
use of a tobacco product. For example, these requirements would help
minimize or prevent the manufacture and distribution of tobacco
products contaminated with foreign substances (e.g., nontobacco related
materials (NTRMs) such as metal, glass, nails, pins, wood, dirt, sand,
stones, rocks, fabric, cloth, and plastics) which have been found in
finished tobacco products as will be discussed further below. These
requirements also would help minimize or prevent the manufacture and
distribution of nonconforming electronic nicotine delivery systems
(ENDS) e-liquids that contain nicotine concentration levels that vary
from the labeled amount and vary from one ENDS product to another
within the same brand (Ref. 1, Ref. 178). As explained elsewhere in
this document, this potential variability in nicotine concentration, in
which an e-liquid product contains significantly higher
[[Page 15180]]
levels of nicotine than what is stated on the label, could be
misleading to consumers concerned about nicotine delivery levels,
potentially intensifying or prolonging their addiction and potentially
exposing users to increased toxins (Refs. 4 and 5). Tobacco products
may introduce preventable harms not normally associated with use of
tobacco products due to inadequate design or manufacturing controls;
for example, defective solder joints from an ENDS cartomizer (atomizer
plus replaceable fluid-filled cartridge) may cause respiratory distress
due to metallic particles in the aerosol (Ref. 2). This proposed
regulation would help to assure that the public health is protected
from these, and other, types of hazards and that tobacco products
comply with chapter IX of the FD&C Act.
FDA is proposing a TPMP regulation under section 906(e) of the FD&C
Act that employs a Quality Management System (QMS) approach. QMS
approaches are well established and have been required (e.g., 21 CFR
part 820) or utilized by FDA (e.g., ``FDA Guidance for Industry--
Quality Systems Approach to Pharmaceutical CGMP Regulations'') in other
product categories. A QMS can protect the public health in several
ways. First, a QMS can enable the manufacturer to demonstrate its
ability to consistently produce products that meet applicable statutory
and regulatory requirements. Second, a QMS can enable a manufacturer to
establish and maintain a robust design and development process for its
product and to adequately identify and control nonconforming products
to prevent their distribution and related potential harm. Finally, if
nonconforming products are discovered, a QMS can provide the
manufacturer with a recognized framework to effectively investigate and
identify the nonconforming products in order to institute appropriate
corrective actions such as conducting a recall as needed. If a firm is
manufacturing a tobacco product that is contaminated or inconsistent
with the specifications identified in an application under which it has
received marketing authorization, the tobacco product may be
adulterated or misbranded pursuant to section 902 or section 903 of the
FD&C Act and subject to regulatory action. Thus, the proposed
regulation based on a QMS approach, if finalized, would help assure
that the public health is protected and that tobacco products are in
compliance with chapter IX of the FD&C Act.
1. Assuring That the Public Health Is Protected
The proposed regulation would help assure that the public health is
protected by, among other things, minimizing the likelihood of the
manufacture and distribution of nonconforming tobacco products. A
``nonconforming tobacco product'' is proposed to be defined as any
tobacco product that: (1) does not meet a product specification as set
by the MMR (see proposed Sec. 1120.44(a)(1)); (2) has packaging,
labeling, or labels other than those included in the MMR (see proposed
Sec. 1120.44(a)(3)); or (3) is a contaminated tobacco product
(proposed Sec. 1120.3). Nonconforming products occur for many
different reasons, including inadequate sanitation practices, design
issues, failures of or problems with purchasing controls, inadequate
process controls, improper facilities or equipment, inadequate
personnel training, inadequate manufacturing methods and procedures,
the introduction or presence of hazards, or improper handling or
storage of the tobacco product. A tobacco product that does not conform
to established specifications, has incorrect packaging, labeling, or
labels, or is contaminated could increase the product's risk compared
to what would normally be associated with use of the product.
Tobacco products with contaminants that could have been prevented
with the implementation of this proposed TPMP rule have been
identified. For example, consumer complaints of foreign metal material,
including sharp metal objects, in a manufacturer's smokeless tobacco
(e.g., chewing) products ultimately led the manufacturer to issue a
voluntary recall of certain products on January 31, 2017 (Ref. 3). In
other instances, smokeless tobacco products have contained rocks or
metal shavings as well as other NTRMs (e.g., glass, nails, pins, wood,
dirt, sand, fabric, cloth, and plastics) in finished tobacco products.
These NTRMs can cause cuts or lacerations to the lips and gums or
result in broken teeth. This proposed regulation includes measures that
will help avoid such contamination, in addition to provisions for how
manufacturers would be required to handle complaints in similar
situations, as well as the subsequent investigation, evaluation, and
CAPA they would need to take to address such issues.
Consumers have reported additional substances not ordinarily
contained in tobacco products such as biological materials (e.g., mold,
mildew, hair, fingernails) and chemical hazards (e.g., ammonia,
cleaning agents, and kerosene). Caustic cleaning chemicals may cause
vomiting, nausea, allergic reactions, dizziness, numbness, or
headaches.
Even when nonconforming tobacco products are not contaminated with
foreign objects or substances, they may contain higher levels of a
constituent than the consumer is expecting, which can have negative
health effects not normally associated with the tobacco product. For
example, researchers have reported on the variability of nicotine in
certain ENDS e-liquids and that the labeling of these products did not
accurately reflect the actual nicotine levels. For example, there have
been reports of wide variability in e-cigarette manufacturing,
including nicotine concentrations in e-liquid, that were inconsistent
with the information contained on the product label (Ref. 178). In one
study, researchers found that actual nicotine amounts differed from
label amounts by more than 20 percent in 9 out of 20 original e-
cigarette cartridges tested, and in 3 out of 15 refill cartridges
tested (Ref. 1). In a second study, 9 of 21 samples had nicotine levels
that deviated from the labeled value by more than 10%, with
inconsistencies ranging from -21 percent to +22.1 percent (Ref. 4).
Nicotine delivery varies not only across brands, but also within brands
(Refs. 178-180). A finished ENDS that contains a nicotine concentration
higher than the established specification can be more addictive.
Similarly, a cigarette that does not conform to its pH specification
can affect the amount of nicotine that is delivered to the user and its
rate of absorption that can increase the tobacco product's toxicity and
addictiveness (Ref. 6).
Nonconforming products may also occur because of design issues,
which can cause the tobacco product to be more harmful. For example, an
ENDS product, as designed, may have a design feature that contributes
to an increased risk of fire and/or explosion. The ENDS product, during
use or foreseeable misuse, can expose consumers to increased harm if
the product catches fire or explodes resulting in serious burns that
would not be expected from use of the product (e.g., Ref. 7).
Given the dangers associated with contaminated and otherwise
nonconforming tobacco products, FDA is proposing this regulation to
help assure that the public health is protected by requiring that
finished and bulk tobacco product manufacturers establish and maintain
certain controls to prevent the manufacture and distribution of
nonconforming products
[[Page 15181]]
that may have an adverse effect on public health.
2. Ensuring Compliance With Chapter IX of the FD&C Act
The proposed regulation would help assure that tobacco products are
in compliance with the requirements of chapter IX of the FD&C Act
pursuant to section 906(e) of the FD&C Act. In particular, by requiring
controls over the manufacturing process, the proposed regulation would
help assure that tobacco products are manufactured in accordance with
the specifications provided in their applications authorized by FDA.
Specifications generally are included in four types of applications:
Substantial equivalence (SE) report--To request marketing
authorization for a new tobacco product, manufacturers may submit a
report pursuant to section 905(j) of the FD&C Act (21 U.S.C. 387e) to
demonstrate that the new tobacco product has the same characteristics
as a predicate tobacco product, or has different characteristics than
the predicate tobacco product but the information submitted
demonstrates that it is not appropriate to regulate the product under
section 910 because the product does not raise different questions of
public health.
Exemption from SE--To request marketing authorization for
a new tobacco product that is modified by adding or deleting a tobacco
additive, or increasing or decreasing the quantity of an existing
tobacco additive, manufacturers may request an exemption from
demonstrating SE under certain circumstances (see 21 CFR 1107.1 and
section 905(j) of the FD&C Act).
Premarket tobacco product application (PMTA)--To request
marketing authorization for a new tobacco product, manufacturers may
submit a PMTA, which must include, among other things, a full statement
of the components, ingredients, additives, and properties of the
product as well as a full description of the methods used in, and the
facilities and controls used for, the manufacture, processing, and when
relevant, packing and installation of the product. This pathway
requires the applicant to demonstrate that marketing the new tobacco
product is appropriate for the protection of public health pursuant to
section 910 of the FD&C Act.
Modified risk tobacco product application (MRTPA)--To
request that a product be sold or distributed for use to reduce harm or
the risk of tobacco-related diseases associated with commercially
marketed tobacco products, manufacturers may submit an MRTPA, which
must include, among other things, a description of the product and the
formulation of the product. Applicants must demonstrate that, among
other things, the product will or is expected to benefit the health of
the population as a whole.
If a firm is manufacturing a tobacco product that is inconsistent
with the specifications identified in the application under which it
has received marketing authorization, the tobacco product may be
adulterated or misbranded pursuant to section 902 or section 903 of the
FD&C Act and subject to regulatory action. Such a product could have
negative effects on public health. For example, a cigarette that does
not meet its specifications for ventilation such that ventilation is
reduced can pose public health risk through the resulting higher
delivery of harmful and potentially harmful constituents (HPHCs)
including nicotine (Refs. 8-9, 106, 173, and 183). FDA believes that
the proposed TPMP rule (if finalized) would help ensure that tobacco
products conform to the specifications in their authorized marketing
applications and do not provide a more addictive or toxic product to
consumers.
Pursuant to section 910(a)(1) of the FD&C Act, tobacco products
that were commercially marketed (other than exclusively in test
markets) in the United States as of February 15, 2007 (``pre-existing
products''), are not considered ``new tobacco products'' and thus are
not subject to the premarket requirements of the FD&C Act. These
products are subject to other provisions of the FD&C Act, including
proposed TPMP requirements. The proposed rule would help manufacturers
ensure that pre-existing tobacco products are manufactured to their
original specifications, and thus do not undergo any modification that
would render them ``new'' and in violation of the requirements of
chapter IX of the FD&C Act because they lack proper marketing
authorization. It would also help FDA identify and determine if any
changes to established specifications or manufacturing methods and
procedures result in a modification that would render the tobacco
product ``new.''
Manufacturers must also ensure that their tobacco products are in
compliance with tobacco product standards under section 907 of the FD&C
Act. Tobacco product standards may reduce the death and disease caused
by tobacco use, encourage cessation, decrease initiation, or reduce the
harms not normally associated with tobacco use, such as nicotine
poisoning. The proposed requirements would help a finished or bulk
tobacco product manufacturer to ensure that, and FDA to review whether,
the tobacco products conform to applicable tobacco product standards.
In addition to helping assure that tobacco products are
manufactured in accordance with the specifications provided in their
marketing applications authorized by FDA and that products are
manufactured in accordance with applicable product standards, the
proposed TPMP rule would help tobacco product manufacturers assure
compliance with other requirements in chapter IX of the FD&C Act. For
example, tobacco product manufacturers must submit a listing of
ingredients, additives, and harmful and potentially harmful
constituents to FDA under section 904 and applicable regulations under
section 915 of the FD&C Act. The proposed TPMP recordkeeping
requirements, including the MMR and production record requirements,
could help FDA verify that the ingredients of these products are
consistent with the listing of ingredients reported to FDA under
section 904(a)(1) of the FD&C Act.
Similarly, under section 905(i) of the FD&C Act, copies of all
labeling, and section 910(b)(1)(F) of the FD&C Act, specimens of
labeling, must be submitted by tobacco product manufacturers to FDA.
This helps the Agency determine if a manufacturer has included
unauthorized modified risk claims on product labels or labeling or if
product labeling is false or misleading or otherwise renders the
product misbranded under section 903 of the FD&C Act. The recordkeeping
requirements in the proposed regulation related to packaging and
labeling would help the Agency make similar assessments, as well as
identify variations between the submitted labeling and actual packaging
and labeling.
Finally, the proposed contamination and risk management controls
would help prevent products from becoming contaminated. Finished or
bulk tobacco products that contain substances such as physical,
chemical, and/or biological hazards may be adulterated under sections
902(1) to (3) of the FD&C Act. The proposed requirements for facilities
and controls covering the manufacture, packing, and storage of tobacco
products would help minimize the occurrence of these kinds of hazards
and would therefore help ensure that products are in compliance with
the requirements of chapter IX of the FD&C Act.
[[Page 15182]]
C. Development of the Proposed Regulation
FDA's development of this proposed regulation reflects its
experience in regulating tobacco products, including the inspections
and facility visits of tobacco manufacturing facilities it has
conducted, recommendations for good manufacturing practice requirements
for ENDS submitted by tobacco product manufacturers, and public
comments filed in response to these recommendations (Docket No. FDA-
2013-N-0227). FDA is also drawing on its experience with cGMP and HACCP
regulations for other regulated products, such as foods, medical
devices, drugs, and dietary supplements.
FDA's experience with biennial inspections of tobacco products has
informed this proposal. Pursuant to section 905(g) of the FD&C Act, FDA
has conducted hundreds of inspections of establishments engaged in the
manufacture of regulated tobacco products, including cigarettes,
cigarette tobacco, RYO tobacco, and smokeless tobacco since October 1,
2011. FDA believes that this experience is also relevant to
establishments that manufacture deemed products, which engage in many
similar activities and processes. Beginning in 2017, the Agency also
began inspecting manufacturing establishments of deemed tobacco
products, including ENDS products.
In August 2012, FDA issued a notice in the Federal Register
announcing an invitation to participate in its Tobacco Product
Manufacturing Facility Visits program (77 FR 48992, August 15, 2012).
The purpose of the program was to provide an opportunity for tobacco
product manufacturing facilities, including facilities related to
laboratory testing, to invite FDA staff to visit these facilities and
observe their manufacturing operations. As part of this program, FDA
staff visited tobacco product manufacturers, including small tobacco
product manufacturers, of cigarettes, smokeless tobacco products, and
cigarette papers, as well as facilities that conduct laboratory testing
services for the tobacco industry. In response to a similar notice
issued in 2016 (81 FR 39053, June 15, 2016), FDA staff also visited
manufacturing facilities of domestic and foreign manufacturers,
including small tobacco product manufacturers, of deemed tobacco
products including cigars, ENDS, and e-liquids. FDA's experiences
during these visits have helped to inform this proposal.
In addition, on January 10, 2012, 13 tobacco companies and a trade
association of tobacco product manufacturers submitted to FDA their
recommendations for regulations on cGMP. This group of industry
stakeholders included manufacturers of a variety of tobacco products
including cigarettes, smokeless tobacco, and snus. On May 2, 2012,
representatives of the tobacco companies met with the Agency to present
an overview of the recommendations and their approach to developing
them. FDA established a public docket requesting public comment on
these industry recommendations (78 FR 16824, March 19, 2013). These
industry GMP recommendations included proposed requirements for an
extensive range of manufacturing practices including: qualification of
personnel; complaints and recordkeeping; procedures for nonconforming
product; contamination prevention; buildings, facilities, and
equipment; MMR; acceptance activities; supplier evaluation;
manufacturing records; packaging and labeling; handling and storage;
and general recordkeeping and document control procedures. We received
comments on the industry recommendations from a variety of stakeholders
including manufacturers of cigarettes, cigars, smokeless tobacco, and
snus, as well as from public health advocates.
Further, on June 7, 2017, a group of 13 tobacco companies, a trade
coalition representing small tobacco product manufacturers, and a
standards organization representing vaping manufacturers and retailers
submitted updated supplemental industry recommendations in order to
provide additional cGMP recommendations for ENDS products. The
supplemental industry GMP recommendations were generally similar to
industry manufacturing practices that the Agency has observed through
its biennial inspections. Among the cGMP requirements that industry
recommended for ENDS products were specific ENDS design process and
procedures, process qualification requirements to ensure that products
consistently meet specifications, procedures to validate and approve
test methods, and requirements for stability testing, reserve samples,
and sampling plans.
FDA established a public docket requesting comment on these updated
industry recommendations for good manufacturing practice requirements
for ENDS (82 FR 55613, November 22, 2017). FDA received additional
comments from manufacturers of a variety of tobacco products, public
health advocates, and individuals sharing their experiences with ENDS.
In developing this regulation, FDA reviewed and considered the
recommendations from both industry proposals, as well as the comments
submitted to the public docket.
FDA is proposing many requirements similar to those included in the
industry GMP recommendations, particularly in the areas of personnel;
contamination prevention; requirements for buildings, facilities, and
equipment; development of an MMR; purchasing controls; process
controls; production records; procedures for nonconforming tobacco
product; complaints; packaging and labeling; distribution; and document
control procedures.
However, FDA's proposal deviates from the industry GMP
recommendations in several ways. First, the proposed TPMP regulation
generally includes more robust provisions for procedures and records
than provisions in the industry GMP recommendations. For example, the
industry recommendations do not propose requirements for design and
development activities generally, returned tobacco product, and warning
plans, as discussed throughout this preamble. Such provisions are
critical for the efficient enforcement of the FD&C Act.
Second, FDA's proposal includes additional provisions that are
necessary to assure that the public health is protected and that
manufacturers' tobacco products are in compliance with chapter IX of
the FD&C Act. As noted, the industry GMP recommendations do not propose
requirements for returned tobacco product and warning plans (see
sections IV.E and IV.F.3 for a discussion of these FDA proposals and
why FDA believes they will help assure the protection of the public
health). In addition, to ensure that tobacco product manufacturers can
demonstrate that their tobacco products consistently conform to
established specifications, an important public health objective, the
proposed rule includes additional requirements for environmental
controls, process validation, laboratory controls, and sampling.
Moreover, this document includes proposed requirements for design and
development activities, as well as complaint, CAPA, and nonconforming
product investigations. To address risks not normally associated with
use of tobacco products, FDA is also proposing manufacturing code and
distribution record requirements to facilitate the traceability of
nonconforming products and enable tobacco product manufacturers and FDA
to take appropriate corrective actions to protect the public health.
[[Page 15183]]
FDA also has chosen not to propose certain requirements in the
industry cGMP recommendations which, in some cases, would have been
more burdensome than FDA's proposed requirements. For example, FDA
considered industry recommendations stating that TPMP requirements
should be modified for ENDS given that they are different from other
tobacco products. FDA's proposed rule, instead, utilizes an
``umbrella'' approach with flexible requirements, similar to other cGMP
regulations, that would apply to the wide variety of tobacco products
offered for sale or distribution. For example, the scope of covered
tobacco products in the 2017 supplemental industry cGMP recommendations
covers manufacturers and suppliers of ENDS components and parts and
included an additional requirement for stability tests to determine
appropriate storage conditions and expiration dates for finished ENDS
products. However, FDA believes that such requirements are unnecessary
and that the FDA proposal to cover bulk tobacco product manufacturers
and the proposed requirements for design and development controls,
process controls, and handling and storage requirements are sufficient
to address the design, manufacture, and storage of ENDS products.
Further, the industry GMP recommendations include a requirement for
a HACCP analysis for ENDS and e-liquids. While the Agency considered
requiring HACCP plans in this proposal, as discussed in section IV.D.1,
FDA determined that use of a risk management process would be more
flexible for manufacturers while still assuring that the public health
was protected.
FDA also did not include the industry's proposed GMP recommendation
to require reserve samples of the e-liquid-containing component/product
from each lot or batch of finished ENDS products, similar to the
reserve samples that are required for medical products. While reserve
samples could be useful for determining a root cause for any
nonconforming products or addressing any customer complaints, we
believe that the proposed documentation and recordkeeping requirements
are sufficient to address any investigation required under the proposed
rule. For example, for a released product found to be nonconforming
because of its nicotine concentration, under the proposed rule, the
manufacturer and/or FDA could review the MMR and the purchasing,
acceptance activities, and production records to determine the nicotine
concentration of the released product as well as who conducted the
testing and signed off on the release of the product. FDA's request for
comments includes comments both on industry GMP recommendations that
FDA is proposing in these requirements, and industry GMP
recommendations that FDA is not proposing.
In addition to the industry GMP recommendation, FDA considered its
existing cGMP regulations for other regulated products and evaluated
them for their suitability and applicability to tobacco products.
Specifically, FDA considered the medical device quality system
regulation (QSR) (part 820), and the food, dietary supplement, and drug
cGMP regulations (21 CFR parts 110, 111, 210, and 211, respectively).
In addition, FDA examined its regulations on HACCP systems, such as
preventive controls for human foods, juice HACCP regulations, and fish
and fishery products HACCP regulations (21 CFR parts 117, 120, and 123,
respectively).
FDA also considered voluntary industry cGMP and quality system
standards in developing this proposal. For example, FDA evaluated the
American E-Liquid Manufacturing Standards Association's voluntary E-
Liquid Manufacturing Standards (Ref. 10). The Agency also considered
the International Organization for Standardization (ISO) ISO
9001:2015--Quality management systems--Requirements (Ref. 11); ISO
31000: 2018--Risk Management--Principles and Guidelines (Ref. 12).
FDA considered the quality systems and QMS requirements in FDA's
medical device QSR and pharmaceutical cGMP for the 21st century (Ref.
13) in designing the proposed rule. The Agency believes certain aspects
of those regulations are informative but not wholly applicable to
tobacco products because of certain key differences between tobacco
products and medical products regulated by FDA. For example, marketing
applications for medical products are evaluated to determine whether
they are ``safe and effective.'' Unlike medical products, tobacco
products cannot be ``safe and effective'' even if used as intended and,
therefore, the FD&C Act requires that marketing applications for
tobacco products be evaluated under different standards (see, e.g., the
``appropriate for the protection of the public health'' standard under
section 910 of the FD&C Act). FDA has taken these differences into
account in developing the proposed rule. For example, while the Agency
has included requirements for CAPA, it has decided not to propose
continuous process improvement requirements as part of this rule.
The Agency's proposed rule utilizes an ``umbrella'' approach to the
regulation of all types of finished and bulk tobacco products, which is
similar to the approach taken by the other cGMPs and voluntary
standards considered in the development of this proposal. Because this
regulation would apply to many different types of tobacco products, the
proposal does not prescribe in detail how a manufacturer must produce a
specific tobacco product. Rather, the proposed regulation provides the
framework that all manufacturers would follow by requiring that
manufacturers establish and maintain procedures and fill in the details
that are appropriate to a given tobacco product.
V. Description of the Proposed Regulation
A. General Provisions
1. Scope
The Tobacco Control Act gave FDA immediate authority over
cigarettes, cigarette tobacco, RYO tobacco, and smokeless tobacco. In
addition, the Tobacco Control Act gave FDA the authority to promulgate
regulations deeming other tobacco products subject to its authorities
in chapter IX of the FD&C Act. In the Federal Register of May 10, 2016,
FDA issued the Deeming Rule deeming all other products meeting the
statutory definition of tobacco product to be subject to FDA's
regulatory authority under chapter IX of the FD&C Act, except
accessories of deemed products. 81 FR 28974. That rule became effective
on August 8, 2016.
As discussed in proposed Sec. 1120.1(a), FDA is proposing TPMP
requirements that would apply to manufacturers of all finished and bulk
tobacco products that are subject to chapter IX of the FD&C Act (e.g.,
cigarettes, cigarette tobacco, RYO tobacco, smokeless tobacco, ENDS, e-
liquids, pipe tobacco, cigars, hookah tobacco, nicotine gels, and
dissolvable tobacco products) but not their related accessories.
FDA proposes to define a ''finished tobacco product'' as a tobacco
product, including any component or part, sealed in final packaging
(e.g., a pack of cigarettes, a can of moist snuff). For the purposes of
the ``finished tobacco product'' definition, a ``package'' is a pack,
box, carton, or container of any kind or, if no other container, any
wrapping, including cellophane, in which a finished tobacco product is
offered for sale, sold, or otherwise distributed to consumers. As
discussed in more detail below, the proposed
[[Page 15184]]
definition of finished tobacco product also includes components or
parts of tobacco products sealed in final packaging (e.g., rolling
papers, filters, filter tubes, or e-liquids sold separately to
consumers or as part of kits). FDA intends for this TPMP rule to cover
manufacturers of finished tobacco products to help assure that the
public health is protected and that those products are in compliance
with chapter IX of the FD&C Act.
FDA proposes to define a ``bulk tobacco product'' as any tobacco
product that is not sealed in final packaging but is otherwise suitable
for consumer use as a tobacco product (e.g., bulk cigarettes, bulk RYO
tobacco, bulk pipe tobacco). As discussed in more detail below, the
proposed definition of bulk tobacco product also includes components or
parts of tobacco products that are not sealed in final packaging but
are otherwise suitable for consumer use as tobacco products (e.g., bulk
filters, bulk e-liquids). Products that are suitable for consumer use
as tobacco products are those products that do not require further
processing by a tobacco product manufacturer, such as mixing, cutting,
curing, blending, or adding components or parts, ingredients, additives
and materials, before they can be used by a consumer. For example, an
e-liquid not sealed in final packaging is suitable for consumer use as
a tobacco product because it requires no additional processing by a
tobacco product manufacturer before it can be used by a consumer in an
ENDS device; it requires only final packaging and labeling to be a
finished tobacco product. A product can be suitable for consumer use as
a tobacco product even if it could undergo additional processing by a
manufacturer, such as blending, as long as it does not require further
processing by a manufacturer before use by a consumer. For example,
coconut and pineapple e-liquids not sealed in final packaging would be
considered bulk tobacco products because they are suitable for consumer
use as tobacco products, even if they might later be blended together
by a manufacturer to make pi[ntilde]a colada e-liquid.
FDA is including bulk manufacturers within the scope of this
proposed rule in order to cover critical regulatory gaps that would
occur if the rule were to only cover manufacturers of finished tobacco
products. Bulk manufacturers provide bulk tobacco products, such as
bulk cigarettes, bulk RYO or pipe tobacco, and bulk e-liquids, to
finished tobacco product manufacturers who merely package and/or label
the products for consumer use. Bulk tobacco products are suitable for
consumer use as tobacco products with no additional processing by a
tobacco product manufacturer and, therefore, should be regulated in the
same manner as finished tobacco products. If the scope of the rule were
limited to finished tobacco product manufacturers, then entities that
perform key manufacturing steps other than final packaging and labeling
for consumer use, such as design and development, blending, mixing,
cutting, processing, assembling, and compounding, might not be subject
to any TPMP requirements. Inadequate controls in earlier stages of
manufacturing could result in contaminated or otherwise nonconforming
bulk tobacco products that would not be detected by a finished tobacco
product manufacturer during packaging and labeling operations. In
addition, a finished tobacco product manufacturer that packages or
labels a bulk tobacco product may not be able to conduct adequate
investigations of product complaints and implementing CAPA for issues
related to product design or production processes.
As noted above, the proposed definitions of finished and bulk
tobacco products would include finished and bulk components or parts of
tobacco products. FDA proposes to define ``component or part'' for
purposes of proposed part 1120 consistent with the definition of
``component or part'' in the Deeming Rule, codified at 21 CFR 1143.1.
Accordingly, a component or part would mean any software or assembly of
materials intended or reasonably expected: (1) to alter or affect the
tobacco product's performance, composition, constituents, or
characteristics, or (2) to be used with or for the human consumption of
a tobacco product; but would exclude anything that is an accessory of a
tobacco product. The requirements of proposed part 1120 would apply to
manufacturers of finished and bulk components or parts of tobacco
products. This would include manufacturers of finished or bulk RYO
tobacco, papers, and filters, ENDS e-liquids, atomizers, batteries
(with or without variable voltage), and cartomizers (atomizer plus
replaceable fluid-filled cartridge).
In determining whether software or an assembly of materials might
be ``intended or reasonably expected'' to alter or affect a tobacco
product's performance, composition, constituents, or characteristics,
or to be used with or for the human consumption of a tobacco product
(and, therefore, whether the software or assembly of materials is a
``component or part''), the manufacturer's subjective claims of intent
are not controlling. Rather, FDA considers all relevant evidence,
including direct and circumstantial objective evidence, which
encompasses a variety of factors, such as circumstances surrounding the
distribution of the product or the context in which it is sold, sales
data, and how the product is used by consumers.
The requirements of proposed part 1120 would also apply to
manufacturers of finished or bulk products for general consumer use
(i.e., products not specifically designed for use with tobacco
products) that meet the definition of finished or bulk tobacco products
(including finished or bulk components or parts). For example, the
requirements of proposed part 1120 would apply to manufacturers of
finished or bulk batteries who intend them to be used in an ENDS
device, for example by labeling or co-packaging the batteries with an
ENDS device. Similarly, the rule would apply to manufacturers of
finished or bulk food grade flavors who intend the flavors to be used
with e-liquids. Likewise, the rule would apply to the manufacturer of a
screen sold at a hardware store for a variety of general uses if that
manufacturer labels the screen for use with a tobacco product, such as
an ENDS, or co-packages the screen with a tobacco product.
The proposed rule would not apply to manufacturers of accessories
of finished or bulk tobacco products. FDA proposes to define an
``accessory'' as any product that is intended or reasonably expected to
be used with or for the human consumption of a tobacco product; does
not contain tobacco and is not made or derived from tobacco; and meets
either of the following: (1) is not intended or reasonably expected to
affect or alter the performance, composition, constituents, or
characteristics of a tobacco product or (2) is intended or reasonably
expected to affect or maintain the performance, composition,
constituents, or characteristics of a tobacco product but (i) solely
controls moisture and/or temperature of a stored tobacco product; or
(ii) solely provides an external heat source to initiate but not
maintain combustion of a tobacco product. This proposed definition is
the same as the definition of ``accessory'' under 21 CFR 1100.3 and
under 21 CFR 1143.1. Examples of accessories of finished and bulk
tobacco products include ashtrays, spittoons, hookah tongs, cigar clips
and stands, and pipe pouches, because they do not contain tobacco, are
not derived from tobacco, and do not affect or alter the performance,
composition, constituents, or characteristics of a
[[Page 15185]]
tobacco product. Examples of accessories also include humidors or
refrigerators that solely control the moisture and/or temperature of a
stored product and conventional matches and lighters that solely
provide an external heat source to initiate but not maintain combustion
of a tobacco product. An electric heater or charcoal used for prolonged
heating of waterpipe tobacco is not an accessory because it is
maintaining the combustion of the tobacco. Accessories of deemed
products are not currently subject to chapter IX of the FD&C Act. At
this time, FDA believes that the proposed requirements of this rule
assure that the public health is protected and that tobacco products
are in compliance with chapter IX of the FD&C Act without applying the
requirements to manufacturers of accessories of cigarettes, cigarette
tobacco, RYO tobacco, smokeless tobacco, and deemed tobacco products.
2. Umbrella Approach
This proposed rule utilizes an ``umbrella'' approach to the
regulation of all types of finished and bulk tobacco products, which is
similar to the approach taken by the other cGMPs and voluntary
standards considered in the development of this proposal. Thus, the
proposed regulation provides the framework that requires all finished
and bulk tobacco product manufacturers subject to the rule (including
specification developers, contract manufacturers, and repackagers/
relabelers) to establish and maintain procedures that are unique to the
manufacturer's facilities and activities, and appropriate for a given
tobacco product. The proposed requirements are written in general terms
to allow manufacturers to establish procedures appropriate for their
specific products and operations. The extent of the procedures
necessary to meet the regulation requirements may vary with the size
and complexity of the design and manufacturing operations. Tobacco
product manufacturers who have a complex manufacturing process would
likely need to establish more detailed procedures to comply with the
rule, while tobacco product manufacturers who have a less complex
manufacturing process may need less extensive procedures.
3. Specification Developers
As discussed in proposed Sec. 1120.1(a), manufacturers of finished
and bulk tobacco products include specification developers, contract
manufacturers, and repackagers and relabelers. If a specification
developer designs and establishes tobacco product specifications of a
finished or bulk tobacco product and provides the specifications to a
contract manufacturer to physically manufacture the product, both the
specification developer and the contract manufacturer would be engaged
in the manufacture and/or preproduction design validation of finished
or bulk tobacco products for purposes of this rule and would be
required to comply with this proposed rule. This approach is similar to
other cGMP and HACCP regulations that have been applied to other FDA-
regulated products, such as part 820, QSR for medical devices, and part
211, cGMP for finished pharmaceuticals.
A specification developer is a person who controls the design and
development of a tobacco product and/or initiates or creates the
specifications for the product. Such activities are important steps in
the manufacture and preproduction design validation of a tobacco
product. A specification developer is, in concept, like an architect
who creates a ``blueprint'' of a tobacco product. A specification
developer may be the same party that physically manufactures the
tobacco product or a separate entity that only provides specification
development services to another manufacturer, who then physically
manufactures the tobacco product. FDA is aware that some tobacco
product manufacturers have established an organizational structure that
places the specification development functions in an entity separate
from the entity in charge of physically manufacturing the finished or
bulk tobacco product; these entities develop and usually control
changes to the specifications of the tobacco product. Such entities are
specification developers under the proposed rule.
A tobacco product manufacturer may utilize a specification
developer to initiate or create the specifications of a finished or
bulk tobacco product when the manufacturer lacks knowledge or expertise
in product design and development. Specifically, a manufacturer may
want to produce a tobacco product with certain features but lack the
knowledge needed to design such a product and translate the desired
features into particular product specifications. For example, a
cigarette manufacturer who wants to manufacture a cigarette with
certain constituent yields and consumer sensory qualities may use a
specification developer to create appropriate specifications for the
product, such as the specific tobacco blend, paper type and grade,
filter ventilation, additives, and other features. A tobacco product
manufacturer who intends to manufacture a dissolvable lozenge, orb, or
strip smokeless tobacco product may similarly involve a specification
developer to create appropriate product specifications such as tobacco
mixtures, pH, additives, colorants, size and shape, and packaging
materials. A tobacco product manufacturer who wants to commercially
market an e-cigarette with certain performance features such as
particular power levels, aerosol particle size, pressure drop, airflow,
and puff count may similarly use a specification developer who can
design a product with such features and translate them into appropriate
specifications, including cartridge, atomizer, heating element,
battery, and circuit board/software specifications.
FDA proposes to regulate specification developers under this rule
because product design and the development of product specifications
are integral parts of the manufacturing and preproduction design
validation process. Product design and specification development are
important because these can affect the level of risk or harm (e.g.,
toxicity, addictiveness) a tobacco product consumer may be exposed to
when using tobacco products, and, in the absence of proper controls,
can also result in harm not normally associated with the use of a
tobacco product.
FDA has authority to include requirements about product design in
its TPMP regulation. Specifically, section 906(e) of the FD&C Act
provides, in part, that FDA shall prescribe regulations requiring that
the methods used in and the facilities and controls used for tobacco-
product manufacture and preproduction design validation (including a
process to assess the performance of a tobacco product) conform to
current good manufacturing practice, or HACCP methodology. Requiring
specification developers to comply with TPMP provisions is consistent
with that authority.
FDA believes that it is necessary to apply the proposed TPMP
regulation to specification developers because of their key role in the
manufacture and preproduction design validation of finished and bulk
tobacco products and because, under certain circumstances, a
specification developer may be the most appropriate party or even the
only capable party, to adequately perform certain activities required
under the proposed regulation. Design and development frequently
involve knowledge of trade secrets and/or other confidential commercial
information, and a specification developer may not
[[Page 15186]]
share such information with the entity that physically manufactures the
finished or bulk tobacco product.
Such activities include, for example, conducting adequate
investigations of product complaints and implementing CAPA for issues
related to product design. For example, if complaints are received that
users are experiencing respiratory distress from the aerosol of an ENDS
product, only a specification developer may be able to conduct an
adequate investigation to determine the cause of problems and implement
the necessary actions to correct and prevent the problems. The finished
or bulk ENDS manufacturer who physically manufactures the product may
be able to rule out a manufacturing problem (e.g., defectively
manufactured solder joints), but it may not be able to determine the
cause of the problem if the issue relates to design (e.g., metallic
particles that result from improper material selection for the
cartomizer wires). In that case, only the specification developer may
have the unique knowledge regarding the product's design and history of
specification development necessary to determine the cause of the
problem and how to address it.
Similarly, if complaints are received that the software of an ENDS
product that controls the heat and temperature functions is being
altered or hacked by users and causing malfunctions that result in
overheating, fires, or explosions, the specification developer--not the
manufacturer who physically manufactures the product--would have the
expertise to conduct a thorough investigation and initiate a CAPA to
redesign the software to prevent this user misuse.
Specification developers are also the only party capable of
adequately performing certain activities included in the proposed
product development control requirements, such as identifying known or
reasonably foreseeable risks associated with the design of the tobacco
product and/or package as well as design verification and validation
activities. With product design and development knowledge, the
specification developer would be in the best position to identify and
take appropriate measures to treat risks associated with the design of
the tobacco product and package that are not normally associated with
the use of the tobacco product and package, or that it determines
constitute an unacceptable level of risk. For example, a specification
developer of a dissolvable tobacco product (e.g., a tobacco lozenge)
would have the knowledge to address possible misuse of the product by a
child that could cause choking or inadvertent exposure and to take
appropriate measures to redesign the size and shape of the tobacco
product or redesign the packaging. As another example, a specification
developer of a heat-not-burn tobacco product would have the knowledge
to assess whether the product could reach temperatures that could cause
burns and to take appropriate measures to reduce this risk.
Accordingly, FDA believes that requiring specification developers
to comply with the proposed TPMP requirements is essential to ensure
that the proposed TPMP regulation operates as intended.
4. Foreign Manufacturers
Further, FDA is proposing that foreign manufacturers of finished or
bulk tobacco products that are imported or offered for import into the
United States be covered under this TPMP rule. In accordance with
section 906(e) of the FD&C Act, FDA believes that covering foreign
manufacturers is necessary to assure the protection of the public
health. The risks associated with the tobacco product, production
process, packaging, and storage are the same for all tobacco products
covered by this proposed rule, regardless of where they are
manufactured, and all can be addressed by the same types of controls.
For example, the proposed design and development controls (proposed
subpart D) would address these risks, including risks associated with
the design of ENDS products that are primarily designed and
manufactured in China and for which there have been numerous reports of
battery fires and explosions (e.g., Ref. 7).
In addition, having the proposed rule apply to foreign
manufacturers of finished or bulk tobacco products would be necessary
to ensure that imported tobacco products comply with chapter IX of the
FD&C Act. For example, the proposed controls (e.g., design and
development controls, MMR, acceptance activities, and production record
requirements) would help to ensure that imported tobacco products meet
all applicable tobacco product standards, and thus avoid being
adulterated or misbranded. A tobacco product which is subject to a
tobacco product standard is adulterated under section 902(5) of the
FD&C Act unless the product is in all respects in conformity with the
standard. Similarly, a tobacco product subject to a tobacco product
standard is misbranded under section 903(a)(9) of the FD&C Act unless
it bears such labeling as may be prescribed in the standard.
5. Vape Shops Engaged in the Manufacture of Tobacco Products
Vape shops are establishments that generally, among other things,
sell a variety of products including ENDS, replacement pieces,
hardware, custom mixed e-liquids, and other related accessories. Sales
of such products, standing alone, would not constitute finished or bulk
tobacco product manufacturing. However, some vape shops are also
tobacco product manufacturers under the Deeming Rule, 81 FR at 29044,
because they also (for example) mix or prepare e-liquids or create or
modify aerosolizing apparatuses for direct sale to consumers for use in
ENDS. Under the proposed regulation, vape shops engaged in these
additional activities would be manufacturers of finished or bulk
tobacco products. When such vape shops are engaged in the manufacture,
preproduction design validation, packing, and storage of finished or
bulk tobacco products within the meaning of the proposed rule, they
would be subject to the requirements in this proposed TPMP rule.
Requiring such manufacturers to comply with TPMP requirements, as
proposed, is important for protecting the public health because
products manufactured at the retail level pose many of the same public
health risks as those manufactured upstream, and possibly additional
risks related to the lack of standard manufacturing practices and
controls. A vape shop that does not engage in the activities described
above would not be a finished or bulk tobacco product manufacturer
subject to the requirements of this proposed part 1120. In addition, as
set out immediately below, proposed Sec. 1120.1(b) would require a
finished and bulk tobacco product manufacturer to comply only with
requirements applicable to its finished and bulk tobacco product
manufacturing operations. Therefore, smaller tobacco product
manufacturers (such as vape shops that engage in some but not all of
the activities described above) would be able to tailor their
procedures to suit their smaller operations while still complying with
the proposed TPMP requirements.
6. Compliance With Requirements Applicable to Operations
Proposed Sec. 1120.1(b) clarifies that if a tobacco product
manufacturer engages in some operations subject to the requirements of
proposed part 1120, but not others, the manufacturer need only comply
with those requirements applicable to the operations in which it is
engaged. This is the same approach
[[Page 15187]]
used in the drug cGMP regulation at Sec. 210.2(b) and the device QSR
at Sec. 820.1(a)(1).
For example, a manufacturer of finished e-liquids would not need to
comply with the warning plan requirements in proposed Sec. 1120.98
because e-liquids are only required to bear a single warning.
Similarly, a finished cigarette manufacturer who does not engage in
repackaging or relabeling operations would not need to comply with the
repackaging and relabeling requirements in proposed Sec. 1120.94.
Likewise, a specification developer who only designs/creates the MMR
for another manufacturer's tobacco product and does not engage in any
physical manufacturing would not be subject to, for example, the
proposed requirements in subparts C (Buildings, Facilities, and
Equipment), E (Production Processes and Controls), and G (Handling,
Storage, and Distribution). If manufacturers believe a requirement is
not appropriate or necessary to ensure that the public health is
protected and that the tobacco product will be in compliance with this
chapter, they may petition for an exemption or variance from all or
part of the regulation pursuant to proposed Sec. 1120.142.
Proposed Sec. 1120.1(c) clarifies the term ``where appropriate,''
which appears several times in proposed part 1120. As discussed in
proposed Sec. 1120.1(c), when a requirement is qualified with ``where
appropriate,'' it is deemed to be appropriate unless the tobacco
product manufacturer documents in writing (on paper or electronically)
an adequate justification prior to abstaining from implementing the
requirement. An adequate justification would address why abstaining
from the requirement would not result in a nonconforming tobacco
product or in the manufacturer not being able to carry out necessary
corrective actions. In this circumstance, the manufacturer need not
petition for or receive an exemption or variance under Sec. 1120.140.
Proposed Sec. 1120.1(d) notes that requirements in proposed part 1120
are intended to protect the public health and assure that tobacco
products are in compliance with the relevant provisions of the FD&C Act
and explains that the failure to comply with any applicable provision
in proposed part 1120 would render the tobacco product adulterated
under section 902(7) of the FD&C Act.
7. Other Manufacturers and Request for Comment
At this time, FDA is not proposing to apply these proposed TPMP
requirements to manufacturers of tobacco products other than finished
and bulk tobacco products. In particular, the proposed regulation will
not reach manufacturers of components or parts that are not offered for
sale, sold, or otherwise distributed to consumers, i.e., components or
parts for further manufacture. For example, the rule would not apply to
manufacturers of filter tow material and cigarette tipping paper that
are intended or reasonably expected to be used to manufacture a
cigarette, because those products are not sold to consumers. The
proposed rule's current scope does not reach such components or parts
directly, but rather requires incoming tobacco product components or
parts, ingredients, additives, and materials to be subject to
purchasing controls and acceptance activities implemented by finished
and bulk tobacco product manufacturers to ensure that they meet
established specifications. In addition, FDA is not currently proposing
to apply these proposed requirements to manufacturers of accessories.
FDA is soliciting comment on the scope of the proposed rule, as
well as whether the scope of this regulation should be expanded to
reach more than finished and bulk tobacco products. If you believe that
FDA should expand the scope of this proposed rule to reach additional
tobacco products, please explain why you believe FDA should take that
approach; which proposed requirements, if any, should apply to other
manufacturers; whether the regulation should cover manufacturers of all
regulated tobacco products, including all components or parts, or only
manufacturers of certain products; as well as any public health data
and information that would support what you believe would be the
appropriate scope of this rule. Alternatively, if you believe that FDA
should limit the scope of the proposed regulation, please explain why
you believe the scope of the rule should be more limited than finished
and bulk tobacco product manufacturers and provide any data or
information that would support that such a limited scope would still
assure that the public health is protected and that tobacco products
are in compliance with chapter IX of the FD&C Act.
8. Definitions
Proposed Sec. 1120.3 sets forth the meaning of terms used in
proposed part 1120.
Accessory. We propose to define ``accessory'' as any
product that is intended or reasonably expected to be used with or for
the human consumption of a tobacco product; does not contain tobacco
and is not made or derived from tobacco; and meets either of the
following: (1) is not intended or reasonably expected to affect or
alter the performance, composition, constituents, or characteristics of
a tobacco product or (2) is intended or reasonably expected to affect
or maintain the performance, composition, constituents, or
characteristics of a tobacco product but (i) solely controls moisture
and/or temperature of a stored tobacco product; or (ii) solely provides
an external heat source to initiate but not maintain combustion of a
tobacco product. Examples of accessories are ashtrays, spittoons,
hookah tongs, cigar clips and stands and pipe pouches, because they do
not contain tobacco, are not derived from tobacco, and do not affect or
alter the performance, composition, constituents, or characteristics of
a tobacco product. Examples of accessories also include humidors or
refrigerators that solely control the moisture and/or temperature of a
stored product and conventional matches and lighters that solely
provide an external heat source to initiate but not maintain combustion
of a tobacco product. An electric heater or charcoal used for prolonged
heating of waterpipe tobacco is not an accessory because it is used to
maintain the combustion of the tobacco.
Additive. We propose to define ``additive'' as any
substance the intended use of which results or may reasonably be
expected to result, directly or indirectly, in its becoming a component
or otherwise affecting the characteristic of any tobacco product
(including any substances intended for use as a flavoring or coloring
or in producing, manufacturing, packing, processing, preparing,
treating, packaging, transporting, or holding), except that such term
does not include tobacco or a pesticide chemical residue in or on raw
tobacco or a pesticide chemical. An additive can be a type of
ingredient in a tobacco product; an example is methyl salicylate in
smokeless tobacco, which can serve as an absorption enhancer and affect
the characteristics of the tobacco product by changing the rate of
absorption into the body.
Batch. We propose to define ``batch'' as a specific
identified amount of tobacco product produced in a unit of time or
quantity and that is intended to have the same specifications. FDA
proposes to give tobacco product manufacturers flexibility to determine
what unit of time or quantity is appropriate for their product, and how
batches would be designated. For example, manufacturers likely would
define a batch for cigarette production, which is almost continuous,
differently
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than a batch for smokeless tobacco, which likely would be defined based
on the amount processed in a vat through the fermentation process.
Brand. We propose to define ``brand'' as a variety of
tobacco product distinguished by the tobacco used, tar content,
nicotine content, flavoring used, size, filtration, packaging, logo,
registered trademark, brand name, identifiable pattern of colors, or
any combination of such attributes.
Bulk tobacco product. We proposed to define ``bulk tobacco
product'' as a tobacco product not sealed in final packaging but
otherwise suitable for consumer use as a tobacco product. Products that
are suitable for consumer use as a tobacco product are those products
that do not require further processing by a tobacco product
manufacturer before they can be used by a consumer, such as mixing,
cutting, curing, blending, and adding components or parts, ingredients,
additives and materials. A tobacco product can be suitable for use even
if it could undergo additional processing by a manufacturer as long as
it does not require further processing by a manufacturer before use by
a consumer. Examples of bulk tobacco products include bulk RYO tobacco,
bulk pipe tobacco, bulk RYO filters, and bulk e-liquids. However,
cigarette paper that is supplied on a bobbin roll would not be
considered a bulk tobacco product because it would need to be cut into
rolling paper sizes or combined/glued with filters to make cigarette
tubes. The terms ``bulk tobacco product'' and ``finished tobacco
product'' are distinguishable because bulk tobacco products are not
sealed in final packaging, whereas finished tobacco products are sealed
in final packaging.
Characteristic. We propose to define ``characteristic'' as
the materials, ingredients, design, composition, heating source, or
other features of a tobacco product.
Component or Part. We propose to define ``component or
part'' as any software or assembly of materials intended or reasonably
expected: (1) to alter or affect the tobacco product's performance,
composition, constituents, or characteristics or (2) to be used with or
for the human consumption of a tobacco product. Component or part
excludes anything that is an accessory of a tobacco product.
Contaminated tobacco product. We propose to define
``contaminated tobacco product'' as a tobacco product that contains a
substance not ordinarily contained in that tobacco product. ``Not
ordinarily contained'' refers to a substance that is not intended or
expected to be in that tobacco product. As stated in proposed Sec.
1120.3, an example of a contaminated tobacco product is a smokeless
tobacco product with metal fragments in the tobacco filler.
Design. We propose to define ``design'' as the form and
structure concerning and the manner in which components or parts,
ingredients, additives, and materials are integrated to produce a
tobacco product.
Direct accounts. We propose to define ``direct accounts''
as all persons who are customers of the tobacco product manufacturer
that receive finished or bulk tobacco products directly from the
manufacturer or from any person under control of the manufacturer.
Direct accounts may include wholesalers, distributors, and retailers.
Direct accounts do not include individual purchasers of tobacco
products for personal consumption.
Establish and maintain. We propose to define ``establish
and maintain'' as to define, document in writing (on paper or
electronically), implement, follow, and update. Multiple requirements
in the proposed regulation direct manufacturers to ``establish and
maintain'' certain procedures. For example, proposed Sec.
1120.12(e)(1) would require tobacco product manufacturers to establish
and maintain procedures for identifying training needs and establishing
training frequency for personnel based on the work the employee
performs. Therefore, to comply with proposed Sec. 1120.12(e)(1), a
manufacturer would be required to create written procedures for
identifying and meeting training needs, implement and follow the
written procedures, and update the procedures as needed.
Equipment. We propose to define ``equipment'' as any
machinery, tool, instrument, utensil, or other similar or related
article, used in the manufacture, preproduction design validation,
packing, or storage of a tobacco product. Equipment used during testing
and laboratory activities conducted as part of the manufacturing
process would be covered under this proposed definition.
Finished tobacco product. We propose to define ``finished
tobacco product'' as a tobacco product, including any component or
part, sealed in final packaging. Additional examples of finished
tobacco products include a pack of cigarettes, a can of moist snuff,
and rolling papers, filters, filter tubes, or e-liquids sold to
consumers. One finished tobacco product may contain others. For
example, a carton of cigarette packs (which are finished tobacco
products) is also a finished tobacco product, because, like a cigarette
pack, a carton is a tobacco product sealed in final packaging. As noted
below, final packaging means a pack, box, carton, or container of any
kind or, if no other container, any wrapping (including cellophane), in
which a finished tobacco product is offered for sale, sold, or
otherwise distributed to consumers. (See definition of packaging).
Ingredient. We propose to define ``ingredient'' as
tobacco, substances, compounds, or additives contained within or added
to the tobacco, paper, filter, or any other component or part of a
tobacco product, including substances and compounds reasonably expected
to be formed through chemical action during tobacco product
manufacturing.
For example, an ingredient may be a single chemical substance, leaf
tobacco, or the product of a reaction, such as a chemical reaction, in
manufacturing. Examples of substances and compounds (ingredients)
reasonably expected to be formed through a chemical reaction during
tobacco product manufacturing include the following:
--The reaction of sugars with amines to form families of compounds with
new carbon-nitrogen bonds, including Maillard reaction products and
Amadori compounds;
--the reaction of sodium hydroxide with citric acid to form sodium
citrate;
--the production of ethyl alcohol, a residual solvent, from ethyl
acetate during production of tipping paper adhesive;
--products of thermolytic reactions,
--such as the production of carboxylic acids from sugar esters;
--products of enzymatically or nonenzymatically catalyzed reactions,
such as the hydrolytic production of flavor or aroma precursors from
nonvolatile glucosides; and
--products of acid-base reactions, such as removal of a proton from
protonated nicotine to generate the basic form of nicotine (``free''
nicotine). 86 FR 55300 at 55313 (Oct. 5, 2021).
Label. We propose to define ``label'' as a display of
written, printed, or graphic matter upon the immediate container of any
article. For finished tobacco products, the term label means a display
of written, printed, or graphic matter upon the immediate container of
any finished tobacco product. Likewise, for a bulk tobacco product, the
term label means a display of written, printed, or graphic matter upon
the immediate container of any bulk tobacco product.
Labeling. We propose to define ``labeling'' as all labels
and other
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written, printed, or graphic matter: (1) upon any article or any of its
containers or wrappers or (2) accompanying such article.
Management with executive responsibility. We propose to
define ``management with executive responsibility'' as one or more
designated personnel who have the authority and responsibility to
ensure compliance with TPMP requirements, including allocating
resources and making changes to the organizational structure,
buildings, facilities, equipment or the manufacture, preproduction
design validation, packing, and storage of a tobacco product. These
employees are typically senior employees with the authority to
establish or make changes to tobacco product manufacturing policies.
Such person(s) also would be responsible for ensuring that TPMP
requirements are communicated, understood, implemented, and followed at
all levels of the organization.
Manual method, process, or procedure. We propose to define
``manual method, process, or procedure'' as any nonautomated method,
process, or procedure, including processes performed by hand with or
without the use of equipment.
Manufacturing. We propose to define ``manufacturing'' as
the manufacturing, fabricating, assembling, processing, or labeling,
including the repackaging or relabeling, of a tobacco product. The term
``manufacturing'' includes establishing the specifications of a
finished or bulk tobacco product. Examples of manufacturing activities
include expanding (a process used with the tobacco leaf, typically dry
ice expanded tobacco), homogenizing, mixing, and formulating a tobacco
product.
Manufacturing code. We propose to define ``manufacturing
code'' as any distinctive sequence or combination of letters, numbers,
or symbols that begins with the manufacturing date followed by the
batch number. The purpose of the manufacturing code is to allow
manufacturers and FDA to identify the production batch of a particular
finished or bulk product that has been released for distribution. This
information is intended to help determine the product's history (e.g.,
batch production records) and assist manufacturers and FDA in the event
of a nonconforming product investigation and any corrective actions to
be taken as a result of the investigation.
Manufacturing date. We propose to define ``manufacturing
date'' as the month, day, and year in 2-digit numerical values in the
format (MMDDYY) that a finished or bulk tobacco product is packaged for
distribution. The manufacturing date is included in the manufacturing
code.
Manufacturing material. We propose to define
``manufacturing material'' as material used in or used to facilitate
the manufacturing process that is not equipment and is not intended to
be part of the product. Such material would have to contact the tobacco
product or tobacco product-contact surface. An example of manufacturing
material would be a mold release agent used to facilitate the release
of a tobacco product from a mold.
Master manufacturing record (MMR). We propose to define
``master manufacturing record'' as a document or designated compilation
of documents containing the established specifications for a tobacco
product including acceptance criteria for those specifications, all
relevant manufacturing methods and production process procedures for
the tobacco product, and all approved packaging, labeling, and labels
for the tobacco product. Tobacco product specifications, as used in
this definition, may be established by the manufacturer or required by
FDA. The MMR may be prepared either as a single document (or single
file of documents) or as a product-specific index system that
references and includes the location of all the required information.
Nonconforming tobacco product. We propose to define
``nonconforming tobacco product'' as any tobacco product that does not
meet a product specification in the MMR (see proposed Sec.
1120.44(a)(1)); has packaging, labeling, or labels other than those
included in the MMR (see proposed Sec. 1120.44(a)(3)); or is a
contaminated tobacco product.
Not normally associated. We propose to define ``not
normally associated'' as not an inherent risk of using the tobacco
product. In this context, the inherent risk would be associated with
using the specific category of tobacco product. For example, inherent
risks of using cigarettes include cancers of the mouth, throat, larynx,
esophagus, trachea, lung, stomach, liver, pancreas, kidney, bladder,
cervix, and colon/rectum, as well as one form of leukemia (Ref. 14).
Other examples of inherent risks of using cigarettes include stroke,
heart disease, peripheral vascular disease, COPD, tuberculosis, asthma,
pneumonia and other respiratory diseases (id.). Examples of inherent
risks of cigars include oral, laryngeal, pharyngeal, and esophageal
cancers, as well as lung cancer and heart disease (Ref. 15). Examples
of inherent risks of smokeless tobacco include oral and pancreatic
cancers (Ref. 16).
Examples of risks not normally associated with tobacco products
include lacerations of the gums or lips due to metal fragments found in
chewing tobacco; broken teeth caused by rocks found in chewing tobacco;
bodily injury caused by an exploding battery of an ENDS product;
vomiting, nausea, allergic reactions, dizziness, numbness, or headaches
caused by toxic chemical compounds found in nonconforming products; a
serious illness caused by a tobacco product contaminated by aflatoxin
from a fungus; and acute breathing difficulties associated with an
allergic reaction to a contaminated tobacco product (e.g., Ref. 17).
Package or packaging. We propose to define ``package'' or
``packaging'' as a pack, box, carton, or container of any kind or, if
no other container, any wrapping (including cellophane), in which a
finished tobacco product is offered for sale, sold, or otherwise
distributed to consumers (this is also referred to as final package or
final packaging), or in which a bulk tobacco product is offered for
sale, sold, or otherwise distributed (including commercial distribution
and interplant transfers). For example, under the proposed definition,
a carton offered for sale to consumers, which holds individual
cigarette packages, would be considered a ``package'' or ``packaging.''
However, a shipping crate that holds multiple cartons of cigarettes, or
other multiple quantities of finished tobacco products, for
distribution to retailers would not be considered ``packages'' or
``packaging,'' because such shipping crates for distribution to
retailers are not containers or wrapping in which a finished tobacco
product is offered for sale, sold, or otherwise distributed to
consumers. We use the terms ``package'' and ``packaging''
interchangeably throughout this proposed rule.
Personnel. We propose to define ``personnel'' as all
persons, including managers, staff, consultants, contractors, and
third-party entities, performing services for the manufacturer subject
to proposed part 1120. The term ``personnel'' includes independent
contractors performing services for the manufacturer.
Relabeling. We propose to define ``relabeling'' as
operations in which the labeling of a finished tobacco product is
subsequently changed or replaced. This may be performed by the same
person who originally labeled the product. For example, if a finished
tobacco product fails an acceptance activity because it bears the wrong
label, the manufacturer
[[Page 15190]]
may relabel the product with the correct label.
Repackaging. We propose to define ``repackaging'' as
operations in which the packaging of a finished tobacco product is
subsequently changed or replaced. This may be performed by the same
person who originally packaged the product. For example, if the package
of a finished tobacco product is damaged during storage, the
manufacturer may repackage the finished product in a new package.
Representative sample. We propose to define
``representative sample'' as a sample that consists of a number of
units that are drawn based on a valid scientific rationale (such as
random sampling) and intended to ensure that the sample accurately
reflects the material being sampled.
Reprocessing. We propose to define ``reprocessing'' as
using tobacco product that has been previously recovered from
manufacturing in the subsequent manufacture of a finished or bulk
tobacco product. FDA has observed that reprocessing is a routine
manufacturing process. An example of reprocessing would be using
tobacco recovered through a ripper short process for cigarettes (where
tobacco is removed from rejected cigarettes using equipment such as
feeders, shakers, and separators) to make other cigarettes. Similar
reprocessing occurs for smokeless tobacco, where the tobacco is
recovered from rejected finished or bulk tobacco products, for example,
due to incorrect weight or defective packaging/labels, and then used to
make other smokeless tobacco products.
Returned tobacco product. We propose to define ``returned
tobacco product'' as commercially distributed finished or bulk tobacco
product returned to the tobacco product manufacturer by any person not
under the control of the tobacco product manufacturer, including a
wholesaler/distributor, retailer, consumer, or member of the public.
Individuals may return tobacco products to the manufacturer for a
number of reasons, including improper weight or taste.
Rework. We propose to define ``rework'' as action taken on
a nonconforming or returned tobacco product to ensure that the product
meets the specifications and other requirements in the MMR of a
subsequently manufactured tobacco product before it is released for
further manufacturing or distribution. For example, a smokeless tobacco
product that fails an acceptance activity for pH level can be reworked
by further fermentation.
Small tobacco product manufacturer. We propose to define
``small tobacco product manufacturer'' as a tobacco product
manufacturer that employs fewer than 350 employees. For purposes of
this definition, the number of employees of a manufacturer includes
those employees and personnel of each entity that controls, is
controlled by, or is under common control with such manufacturer.
Specification. We propose to define ``specification'' as
any requirement with which a product, process, service, or other
activity must conform. A tobacco product specification is a requirement
established by the manufacturer (including specification developer,
contract manufacturer, or repackager/relabeler), including a
requirement established to ensure that the tobacco product meets any
applicable product standard under section 907 of the FD&C Act. Tobacco
product specifications can include physical, chemical, and biological
specifications. Examples of physical specifications include length,
circumference, and pressure drop for cigarettes, and cut size and
weight for smokeless tobacco products. An example of a chemical
specification is a pH level for smokeless tobacco products, and an
example of a biological specification is a specification related to the
use of a biological fermentation agent used during the manufacturing
process for smokeless tobacco products. Examples of a production
process specification are the upper and lower temperature and humidity
limits for specified durations, as part of the fermentation process for
a smokeless tobacco product. An example of a service specification is a
requirement with which a pest control service must conform.
This proposed rule would require that the tobacco product
specifications and acceptance criteria for those specifications be
included in the MMR for each finished and bulk tobacco product. For
example, if an ENDS manufacturer establishes a voltage specification
for an adjustable, variable voltage product with a range of 3-6V, the
MMR would have to indicate the voltage acceptance criteria that reflect
the tolerance that is established around the upper and lower
specifications.
Tobacco product. The term ``tobacco product'' means any
product made or derived from tobacco, or containing nicotine from any
source, that is intended for human consumption, including any
component, part, or accessory of a tobacco product (except for raw
materials other than tobacco used in manufacturing a component, part,
or accessory of a tobacco product). The term ``tobacco product'' does
not mean an article that is a drug under section 201(g)(1) (21 U.S.C.
321(g)(1)), a device under section 201(h) (21 U.S.C. 321(h)), or a
combination product described in section 503(g) of the FD&C Act (21
U.S.C. 353(g)). The term ``tobacco product'' does not mean an article
that is a food under section 201(f) (21 U.S.C. 321(f)), if such article
contains no nicotine, or no more than trace amounts of naturally
occurring nicotine.
Tobacco product-contact surface. We propose to define
``tobacco product-contact surface'' to mean a surface that comes into
contact with a tobacco product or a surface from which drainage (or
other transfer) ordinarily occurs onto the tobacco product or onto
surfaces that come into contact with the tobacco product during the
normal course of operations. This definition would include surfaces of
equipment that come into contact with the tobacco product.
Tobacco product manufacturer. We propose to define the
term ``tobacco product manufacturer'' as any person(s), including any
repacker or relabeler, who: manufactures, fabricates, assembles,
processes, or labels a tobacco product; or imports a finished tobacco
product for sale or distribution in the United States. Tobacco product
manufacturer includes any person(s) who establishes the specifications
for a tobacco product.
FDA does not propose to define ``tobacco product manufacturer'' to
include third-party laboratories. A finished or bulk tobacco product
manufacturer who uses a third-party laboratory is responsible for
ensuring that the laboratory is qualified to provide services under
proposed Sec. 1120.62 and is competent to perform laboratory
activities associated with the manufacture of a finished or bulk
tobacco product under proposed Sec. 1120.68. A finished or bulk
tobacco product manufacturer who uses a third-party laboratory is also
responsible for ensuring that it receives from the third-party
laboratory all the documents and records (including all metadata)
needed to comply with the proposed TPMP requirements, including, for
example, proposed Sec. Sec. 1120.68(c) and 1120.122. It is the
finished or bulk tobacco product manufacturer, not the laboratory, that
is required to comply with the laboratory control requirements in
proposed Sec. 1120.68.
Unique identifier. We propose to define ``unique
identifier'' as information, such as a code or number, that is
maintained for each accepted incoming product that would enable the
[[Page 15191]]
tobacco product manufacturer and FDA to identify the supplier and
unique shipment of the incoming product.
Validation. We propose to define ``validation'' as
confirmation by examination and objective evidence that the particular
requirements can be consistently fulfilled. An example of a validation
activity would be the validation of the smokeless tobacco fermentation
process, which would demonstrate that when key parameters (e.g.,
temperature, pH, oven volatiles, and number of turns) are met,
conforming product will be produced in that batch. The relevant
parameters would be monitored to confirm that the batch was produced
within the validated ranges for the fermentation process.
Verification. We propose to define ``verification'' as
confirmation by examination and objective evidence that specified
requirements have been fulfilled. Examples of verification activities
would include measuring a dimension such as the length or circumference
of a cigarette or cigar to confirm it meets a specified requirement,
conducting a laboratory analysis of a pH level to confirm it is within
a specified range, and performing a visual comparison of a hand-rolled
cigar against a standard or approved model to confirm the proper shape
and dimensions of that finished cigar.
B. Management System Requirements
1. Organization and Personnel
Proposed Sec. 1120.12 describes the proposed requirements for
finished and bulk tobacco product manufacturers' organization and
personnel. This section forms the foundation for manufacturers to
adequately perform and comply with the proposed requirements under
proposed part 1120. These proposed requirements are generally similar
to the organization and personnel requirements in the industry
recommendations, and similar practices that FDA has observed during
establishment inspections.
Specifically, proposed Sec. 1120.12(a) would require finished and
bulk tobacco product manufacturers to establish and maintain an
organizational structure that will ensure that their manufacturing
operations meet the requirements of part 1120. The organizational
structure should clearly delineate the parts of the organization and
personnel responsible for complying with the proposed requirements. FDA
has observed that it is standard industry practice to maintain an
organizational structure, position descriptions, and employee training
programs.
Proposed Sec. 1120.12(b) would require finished and bulk tobacco
product manufacturers to employ sufficient personnel to carry out the
requirements of proposed part 1120. Personnel must have the background,
education, training, and experience, or any combination thereof, needed
to carry out the requirements of proposed part 1120. Each manufacturer
should determine the appropriate background and necessary education for
personnel to carry out these requirements. A manufacturer may determine
that appropriate certifications and job-related trainings are necessary
for a particular job function. For example, employees responsible for
quality assurance could take classes or coursework relevant to their
role auditing the production process and evaluating the final product
for conformance to tobacco product specifications and other
requirements established in the MMR. FDA recommends that such training
be updated on a regular basis so that responsible employees are aware
of current procedures and controls to ensure that they can consistently
meet the requirements of proposed part 1120. Proposed Sec. 1120.12(b)
would also require manufacturers to maintain appropriate written
records of the background, education, training, and experience of its
personnel in the format described in proposed Sec. 1120.12(f) and
discussed in more detail below.
Proposed Sec. 1120.12(c) would require each finished and bulk
tobacco product manufacturer to designate, in writing (on paper or
electronically), the appropriate responsibility and authority for all
personnel who perform an activity subject to proposed part 1120.
Therefore, while proposed Sec. 1120.12(a) would require manufacturers
to establish an organizational structure, this provision would require
manufacturers to specifically designate the responsibilities and
authority for those personnel who would be responsible for performing
the activities required under proposed part 1120. This provision would
help manufacturers to ensure that their tobacco products conform to
their established specifications and reduce the likelihood that
nonconforming products would be distributed to consumers.
Proposed Sec. 1120.12(d) would require finished and bulk tobacco
product manufacturers to designate, in writing (on paper or
electronically), management with executive responsibility that has the
duty, power, and responsibility to implement the proposed requirements
under proposed part 1120. Management with executive responsibility
refers to those individual(s) who are ultimately responsible for
ensuring compliance with proposed part 1120. This responsibility would
include the allocation of resources, including facilities, equipment,
materials, controls, and personnel used for the manufacture,
preproduction design validation, packing, and storage of a tobacco
product. These employees are typically senior employees with the
authority to establish or make changes to tobacco product manufacturing
policies and ensure that they are effectively communicated throughout
the organization. Management with executive responsibility would be
required to establish and maintain required processes and procedures to
ensure compliance with requirements under proposed part 1120. Such
person(s) also would be required to ensure that TPMP requirements are
communicated, understood, implemented, and followed at all levels of
the organization. FDA believes that this proposed requirement is
generally similar to existing industry practice.
Proposed Sec. 1120.12(e) would require finished and bulk tobacco
product manufacturers to establish and maintain training procedures.
This provision would require that training procedures identify training
needs and establish training frequency for personnel based on the work
the employee performs. Under this provision, manufacturers should
assess whether employees need periodic or refresher training. FDA is
not proposing to prescribe the extent and frequency of training or type
of training, but rather the Agency believes that manufacturers should
have the flexibility to determine how to adequately train their
personnel to perform their assigned responsibilities in accordance with
proposed part 1120. For example, some tobacco manufacturing facilities
are only open for portions of the year and staffed with seasonal
personnel. In this case, a manufacturer may opt to train its personnel
at the start of each new manufacturing season.
Proposed Sec. 1120.12(e) would also require finished and bulk
tobacco product manufacturers to train personnel on their assigned
responsibility and on the TPMP requirements relevant to their
responsibility. Under this provision, manufacturers would not be
required to train personnel on all the requirements of the proposed
regulation, but rather on the provisions of the regulation that are
relevant to their assigned responsibility,
[[Page 15192]]
including their understanding of the relevant procedures and how to
maintain applicable records. Training should also cover the
consequences of improper performance so that personnel will be apprised
of nonconformities that can result if they do not adequately perform
their assigned responsibility and implement the tobacco product
manufacturing requirements relevant to their responsibility.
Proposed Sec. 1120.12(f) establishes the format for training
records required by Sec. 1120.12(b). These training records would be
required to include the type and description of the training, the
training date, the names of the parties performing and taking the
training, and documentation supporting completion. Training records
should demonstrate which personnel were trained, identify the training
completed, and illustrate whether that personnel received the proper
training for their job functions. Documentation supporting completion
may include the results of an assessment or examination given to
personnel upon completion of the training.
The Agency believes that the proposed organization and personnel
requirements would assure that the public health is protected by
requiring that the responsible individuals at all levels of the
organization have the knowledge, experience, and training to ensure
that the establishment manufactures and distributes tobacco products
that conform to established specifications and are not contaminated
during the manufacturing process. Deficiencies in personnel
qualification and training could increase the likelihood that a company
manufactures and distributes nonconforming tobacco products. For
example, one company found that spotting and staining of nonconforming
finished cigarettes was due to improper training, when personnel used
plasticizer instead of casing in the manufacturing process (Ref. 18).
In addition, if an employee responsible for analyzing samples in the
lab is not properly trained on the techniques for sample preparation
and extraction to measure for pH in smokeless tobacco, the results may
be unreliable and could lead to products that do not conform to the
established specifications for distribution. The pH can influence the
availability of nicotine and increase the risk to consumers beyond
those normally associated with the product (Ref. 19).
In addition, the Agency believes that the proposed personnel
requirements would help assure that tobacco products are in compliance
with the requirements of chapter IX of the FD&C Act. In particular, the
proposed requirements would help ensure that personnel with proper
background and expertise are participating in and monitoring the
production process, thus ensuring that the tobacco product does not
become adulterated or misbranded under section 902 or section 903 of
the FD&C Act. The proposed requirements also would help ensure that new
and modified risk tobacco products (MRTPs) are manufactured consistent
with the specifications provided in their applications (i.e., SE
Report, request for SE exemption, PMTA, MRTPA) and that pre-existing
products are manufactured consistent with their original
characteristics. For example, for an SE product, qualified personnel
are needed to ensure that tobacco products are manufactured to the
specifications described in the SE report. Similarly, these proposed
personnel requirements would help ensure that tobacco products that
were commercially marketed in the United States as of February 15, 2007
(pre-existing products), continue to be manufactured consistently with
their original characteristics.
Qualified and trained personnel are vital to a controlled
production process. Requiring manufacturers to have qualified personnel
with designated roles and who are appropriately trained would help
ensure that personnel are competent in their assigned roles. This, in
turn, would help ensure that manufacturing operations are performed
correctly and would reduce the chances of adulteration during the
manufacturing process. For example, qualified personnel with specific
responsibilities to clean tobacco product-contact surfaces would help
decrease the likelihood that products contain filthy, putrid, or
decomposed substances, or are otherwise contaminated by added poisonous
or deleterious substances that may render the product injurious to
health. This would also help ensure that products are not prepared or
held under insanitary conditions.
2. Tobacco Product Complaints
Proposed Sec. 1120.14 sets forth the requirements for the receipt,
evaluation, investigation, and documentation of all complaints. FDA
considers a ``complaint,'' in this context, to be any communication
(including written, electronic, and oral communication) that the
tobacco product does not meet expectations, is unsatisfactory or
unacceptable, or appears to be a nonconforming product. Tobacco product
complaints may come from any source, including healthcare
professionals, consumers, the public, and businesses (e.g., retailers,
other tobacco product manufacturers).
The proposed requirements are generally similar to complaint
handling processes that FDA has observed during establishment
inspections. For example, FDA is aware that tobacco product
manufacturers generally maintain complaint records containing
information about nonconforming tobacco products, such as incorrectly
packaged tobacco products, filters that fall off the filter rod of a
cigarette, broken or torn cigarettes, filter plug problems, and
irregular and improper burning of cigarettes. FDA is also aware of
complaint records containing information about contaminants and hazards
in finished tobacco products such as NTRMs (e.g., metal, glass, nails,
pins, wood, dirt, sand, stones, rocks, fabric, cloth, plastics),
biological materials (e.g., mold, mildew, hair, fingernails), oil or
greasy spots on cigarettes, chemicals (e.g., ammonia, cleaning agents,
kerosene), and the presence or infestation of tobacco beetles or
insects. Further, FDA is aware that manufacturers maintain reports of
complaints such as exploding e-cigarettes, excessive heating during use
and charging of ENDS, as well as cuts and lacerations, broken teeth,
vomiting, nausea, burns, allergic reactions, dizziness, numbness,
headaches, and other personal or property damage reported to tobacco
product manufacturers. These experiences and records have informed the
proposed complaint requirements.
Given the clear importance of tobacco product complaints in
alerting manufacturers and FDA to product problems, proposed Sec.
1120.14(a) would require finished and bulk tobacco product
manufacturers to establish and maintain procedures for the receipt,
evaluation, investigation, and documentation of all tobacco product
complaints. FDA believes it is necessary for manufacturers to establish
and maintain procedures to address all activities related to complaints
(i.e., receipt and processing; evaluation, investigation, and
documentation) in order to ensure that manufacturers properly handle
complaints.
Proposed Sec. 1120.14(a)(1) through (3) would require that the
tobacco product complaint procedures ensure that each complaint is: (1)
processed upon receipt in a uniform and timely manner; (2) evaluated
and, if necessary, investigated, in accordance with Sec. 1120.14(b)
and (c); and (3) documented in accordance with Sec. 1120.14(e). All
complaints would need to be processed upon receipt by the
[[Page 15193]]
manufacturer. Even complaints that may not appear to be directly
related to illness or injury (such as failure to meet a specification,
defective packaging, mixup of products, product bearing wrong labeling/
warning, or incorrect quantity of product) may be important in
identifying a nonconforming product or other manufacturing issue. Such
complaints may indicate that the product is adulterated or misbranded
and that a corrective action, such as a recall, is needed. Moreover,
even a complaint regarding a side effect that appears to be normally
associated with tobacco use may indicate a nonconforming product or a
product design issue and, therefore, would be required to be
investigated. For example, a complaint about respiratory distress could
be determined to be attributed to a nonconforming product due to
defective solder joints from an ENDS cartomizer that results in
metallic particles in the aerosol (Ref. 2). Similarly, a complaint
about dizziness or nausea could be due to the addition of too many
ammonia compounds and other substances to reconstituted tobacco in a
cigarette, which can affect free nicotine levels.
FDA is aware that some manufacturers have a corporate complaint
department that handles complaints for all establishments and others
have different complaint handling units for different product types and
different establishments, which could result in multiple processes for
handling complaints. Therefore, under proposed Sec. 1120.14,
manufacturers should designate in their procedures which individual(s)
are responsible for coordinating and performing all complaint handling
functions to ensure consistent handling, categorization, and
evaluation/investigation of complaints across the corporation and
establishments.
Proposed Sec. 1120.14(b) elaborates on the evaluation requirement
found in proposed Sec. 1120.14(a)(2). Proposed Sec. 1120.14(b) would
require that personnel evaluate each complaint to determine whether it
could be related to: (1) a nonconforming tobacco product; (2) a product
design issue; or (3) any adverse experience that is required to be
reported under a regulation issued under section 909(a) of the FD&C Act
or implementing regulations.\3\
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\3\ We note that, currently, there are no adverse events
required to be reported under section 909(a) of the FD&C Act;
however, this provision would trigger automatically should FDA issue
a regulation based on section 909(a).
---------------------------------------------------------------------------
Complaint information may need to be incorporated into the risk
management process in proposed Sec. 1120.42 to inform the
manufacturer's risk assessment and risk treatment. For example, a
manufacturer that previously determined in its risk assessment that a
dissolvable tobacco product is unlikely to cause a safety hazard to
users would be required to reassess its risks, pursuant to proposed
Sec. 1120.42(a)(1)(iii), if it receives complaints alleging choking
adverse experiences that could change the previous risk assessment.
Proposed Sec. 1120.14(c)(1) states that if the evaluation
determines that the complaint could be related to the circumstances
identified in proposed Sec. 1120.14(b)(1) through (3), an
investigation must be performed (unless it is subject to the exception
as provided in proposed Sec. 1120.14(d). For example, if a complaint
evaluation indicates that an ENDS product explosion could be related to
an issue with the product's design, the tobacco product manufacturer
would be required to perform an investigation under Sec. 1120.14(c).
Records of previously received complaints may be relevant to this
evaluation. The evaluation phase would not be required to include an
analysis regarding the veracity of the complaint.
Accordingly, this proposed section would require that all
complaints be processed and evaluated. However, only certain complaints
would need to be investigated (i.e., complaints that could be related
to a nonconforming product, a product design issue, or reportable
adverse experience). For example, a complaint regarding the price of
the product or the size offerings distributed by the manufacturer (for
example, customer complaints that the manufacturer should offer a
larger package size) would need to be processed and evaluated but would
not need to be investigated under the proposed rule. However,
complaints regarding an exploding battery, metal or rocks found in the
tobacco, or nicotine poisoning of the user (or nonuser) would need to
be investigated.
As stated in proposed Sec. 1120.14(c)(2), the complaint
investigation would be required to identify the scope and cause of the
issue and the risk of illness or injury it poses. If a manufacturer's
investigation shows that the scope and cause of the issue cannot be
determined without the involvement of another entity, such as a
specification developer, contract manufacturer, or other entity or
establishment that performs a manufacturing operation for the product,
then the manufacturer should work together with the other entity to
determine the scope and cause of the issue. This would include the
timely reporting to other entities of all relevant information related
to the complaint.
For example, if complaints are reported to a contract manufacturer
and, after investigation, are determined to pertain to a possible
product design issue, the contract manufacturer should report these
complaints to the specification developer for further investigation.
The specification developer has the specific knowledge of the design
and development information of the finished tobacco product and would
be required to conduct an investigation of the product complaints and
implement CAPA, as needed pursuant to proposed Sec. 1120.16, including
potential redesign of the product. The contract manufacturer, in turn,
should continue to work with the specification developer to ensure that
the complaint is resolved in accordance with the proposed requirements
in this section. Similarly, if a finished tobacco product manufacturer
that only packages or labels bulk tobacco products receives complaints
of nonconforming products that may be related to the design or
manufacture of the incoming bulk tobacco product, it should report
these complaints to the bulk manufacturer who must then also conduct an
investigation into the scope and cause of the issue, the risk of
illness or injury posed by the issue, and whether any followup action
is necessary, and implement CAPA, as needed pursuant to proposed Sec.
1120.16. The finished tobacco product manufacturer should follow up
with the bulk manufacturer as needed to ensure that the product
complaints have been resolved in accordance with these proposed
requirements. This would include the finished tobacco product
manufacturer documenting the evaluation, investigation, and any
associated followup action regarding the complaint, including any
information provided by the bulk manufacturer.
A complaint investigation also must determine whether any followup
action is necessary, including whether a CAPA is necessary under
proposed Sec. 1120.16. Followup action could include, for example,
updating a procedure, requiring refresher training, making a
manufacturing process change, or other action to correct and prevent a
nonconforming product or design problem; initiating a recall; reporting
an adverse experience under a section 909(a) regulation; or beginning
to monitor the issue to see if there is a trend that might require
further action. This proposed requirement is necessary to ensure that
finished and bulk tobacco product manufacturers adequately
[[Page 15194]]
investigate complaints that could relate to nonconforming tobacco
products, issues related to product design, and reportable adverse
experiences to protect consumers, correct the issue, and prevent the
same or similar problems from occurring in the future.
A complaint investigation may lead the tobacco product manufacturer
to initiate a corrective action, such as a recall or a change to the
manufacturing process. For example, in one case, FDA received a
consumer complaint that an ENDS product created thick and searing smoke
that caused an unexpected health problem, specifically, sore, raw, and
swollen throat that persisted for several days (Ref. 20). If, during
the investigation, the manufacturer determined that the user's health
problem was due to excess voltage causing the atomizer coil to burn,
these proposed requirements would ensure that manufacturers investigate
the scope of such an issue, the risk of illness or injury it poses, and
whether any followup action, such as a CAPA, is necessary. A tobacco
product manufacturer may initiate a CAPA under proposed Sec. 1120.16,
to implement a design change to control the maximum voltage output to
prevent coil overheating. While some tobacco product manufacturers may
initiate such actions on their own, FDA believes that these
requirements are needed to ensure that all manufacturers take these
steps to assure the public health is protected.
Complaints could also identify a reasonably foreseeable risk not
previously known to the manufacturer, including risks that may occur
with normal use and reasonably foreseeable misuse of the tobacco
product, which could relate to a design issue. FDA acknowledges that a
manufacturer cannot possibly foresee every single potential misuse
during the design of a tobacco product, but should the manufacturer
become aware through a complaint of information about risks posed by
the product due to misuse, the corrective and preventive action
requirements under proposed Sec. 1120.16 and the risk management
requirements under proposed Sec. 1120.42 would be triggered, which
would include reassessing and treating the risk pursuant to proposed
Sec. 1120.42(a)(1)(iii). For example, an ENDS manufacturer may receive
complaints of respiratory distress for an ENDS product and determine in
its investigation that users are modifying the heating element to
increase voltage in order to produce greater clouds of vapor, resulting
in higher aerosol temperatures than designed that generate harmful
constituents such as formaldehyde, acetaldehyde, and acrolein (Ref.
21). Knowing that information, the manufacturer would reassess and
treat the risk and initiate appropriate corrective action, which may
include implementing design changes to prevent a user from
disassembling and modifying the heating element.
When conducting investigations, tobacco product manufacturers
should also review available records related to the complaint (e.g.,
acceptance records, nonconforming product records, or CAPA records).
For example, a tobacco product manufacturer may receive complaints
about an ENDS overheating. Even if the product is not returned, the
manufacturer may review other complaint files and determine that
complaints related to other ENDS models have been received. An
investigation and review of acceptance records (see proposed Sec.
1120.64) may reveal an increase in the number of heating element
components being rejected from a particular supplier. As a result of
the investigation, the tobacco product manufacturer may initiate a CAPA
to increase monitoring of the supplier and require additional testing
to ensure that received components meet established specifications.
Proposed Sec. 1120.14(d) provides an exception to the requirement
to conduct an investigation under Sec. 1120.14(c). This paragraph
would provide that a tobacco product manufacturer is not required to
complete an investigation if it has already conducted an investigation
of a similar complaint and the tobacco product manufacturer determines
and documents that the previous investigation results apply and another
investigation is not necessary. FDA interprets a similar complaint to
be one related to the same type of nonconformity or issue and likely to
have the same cause or source. Therefore, a tobacco product
manufacturer would not need to conduct an investigation if its
documentation includes a reference to a previous investigation and a
statement explaining why the complaints were sufficiently similar such
that the previous investigation results apply and another investigation
is not necessary. This analysis would be based on the particular facts
and circumstances at issue. For example, a tobacco product manufacturer
may determine and document that it need not investigate a complaint of
an ENDS overheating, because it had previously investigated a complaint
and found that a particular component caused the overheating and the
production record shows that the product at issue used the same
component from the same supplier, before the problem was corrected.
Proposed Sec. 1120.14(e) would require a manufacturer of finished
or bulk tobacco products to maintain complaint records containing the
information required by Sec. 1120.14(e)(1) through (14). Complaints
requiring investigation that may result in a risk of illness, injury,
or death not normally associated with tobacco product use must be
clearly identified or separated. Additional discussion of the meaning
of ``not normally associated'' can be found in section II.A.2. This
proposed requirement would enable tobacco product manufacturers to
recognize these types of complaints and prioritize appropriate followup
action.
Proposed Sec. 1120.14(e)(1) through (14) states that the complaint
record must include the following information, if available: the name
of the product, including brand and sub-brand; a description of the
product; manufacturing code; date the complaint was received; format of
complaint (i.e., oral or written); name, address, and phone number of
complainant; nature and details of the complaint, including how the
product was used; identification of individual(s) receiving complaint;
record of evaluation by the manufacturer, including the name of the
individual(s) performing the evaluation; if no investigation is
undertaken, the name of the individual(s) responsible for that decision
and the rationale for the decision; investigation date(s); record of
investigational activities performed and personnel who performed the
activities; results of investigation; and any follow up action taken,
including any reply to the complainant or any corrective and preventive
action taken. Some of this information would be obtained during the
evaluation stage while other information would be obtained during the
investigation stage, if an investigation is required. The complaint
record would also include activities performed by other entities that
assist in the investigation. For example, if a manufacturer reports a
complaint to another entity, such as a specification developer, or
contract manufacturer, because the manufacturer's investigation shows
that the scope and cause of the issue cannot be determined without the
involvement the other entity, then the manufacturer should include in
the complaint record information regarding the investigation performed
by the other entity, if available.
The information in proposed Sec. 1120.14(e) is basic information
that is
[[Page 15195]]
essential to any complaint investigation and necessary to ensure a
thorough complaint investigation and facilitate an appropriate
followup. The manufacturer should make a reasonable effort to obtain
the information listed in proposed Sec. 1120.14(e)(1) through (14).
For example, should some of the basic information in proposed Sec.
1120.14(e)(1) through (14) be missing with respect to a particular
complaint, a single unsuccessful attempt to reach the complainant would
not be considered by FDA to be a reasonable effort to obtain
information related to the complaint. If the information described in
proposed Sec. 1120.14(e)(1) through (14) cannot be obtained, this
provision would require the manufacturer to document the attempts to
obtain this information and explain why the information was not
included, as described in proposed Sec. 1120.14(f).
FDA believes that these proposed requirements would assure that the
public health is protected by requiring tobacco product manufacturers
to systematically handle the receipt, evaluation, investigation, and
documentation of all complaints to determine if there is a problem with
the tobacco product, a related tobacco product, or the manufacturing
process, and take appropriate action. If a tobacco product manufacturer
does not have a written complaint procedure, the manufacturer may not
properly evaluate and if necessary, investigate the received complaint
and may fail to identify a nonconforming tobacco product, a product
design issue, or a reportable adverse experience. For example, if a
customer reports to a manufacturer that there are metal objects in a
can of smokeless tobacco (e.g., Ref. 3), and the complaint procedures
do not describe how to perform an investigation, the manufacturer may
not conduct an adequate investigation and take an appropriate followup
action, including a corrective and preventive action that would prevent
consumer illness or injury from such contaminants.
Complaints from users and nonusers are an invaluable source of
information for tobacco product manufacturers. The evaluation and
investigation of complaints can help a tobacco product manufacturer
identify problems with a tobacco product's design, established
specifications, or production process. For example, if a manufacturer
is receiving complaints alleging explosions of ENDS, this proposed rule
would require the manufacturer to investigate the scope and cause of
the issue to determine if, for example, it is due to a design problem
or manufacturing problem. The investigation may determine that the
problem is due to use of a non-Original Equipment Manufacturer battery
charger that does not meet the manufacturer's established
specification. The U.S. Fire Administration has found that nearly 25
percent of e-cigarette fires occurred when the battery was being
charged (Ref. 22). Many e-cigarettes are charged using an ordinary
universal serial bus (USB) port charging connection that allows users
to connect the e-cigarette to power adapters that are not provided by
the original manufacturer of the device. Because the voltage and
current provided by USB ports can vary significantly between
manufacturers, use of a USB port or power adapter not supplied by the
original manufacturer may subject the battery to a higher current than
is safe, leading to thermal runaway that results in an explosion and/or
fire. As a result of this complaint information, the manufacturer may
initiate a CAPA pursuant to proposed Sec. 1120.16 (and further
discussed in section IV.B.3) to redesign the battery to have a
proprietary connection that could only be connected to a charging unit
designed to be compatible or redesign the battery management system to
detect an incompatible power adapter and prevent the battery from
charging. New information on increased likelihood of occurrence or
severity of harm obtained from tobacco product complaints should be
incorporated into the manufacturer's ongoing risk management activities
(i.e., review of new information that could change the original risk
assessment and risk treatment) under proposed Sec. 1120.42.
In addition, FDA believes that the proposed tobacco product
complaint requirements would help assure that tobacco products are in
compliance with the requirements of chapter IX of the FD&C Act.
Consumer complaints about adverse experiences or product problems may
indicate nonconforming tobacco products that are not being manufactured
to established specifications. Therefore, these proposed complaint
requirements would help tobacco product manufacturers to ensure that
new tobacco products and MRTPs are manufactured consistent with the
specifications provided in their applications (i.e., SE Report, request
for SE exemption, PMTA, MRTPA) and that pre-existing products are
manufactured consistent with their original characteristics. For
example, if numerous complaints are received about a product, the
manufacturer may investigate and learn that the product does not have
the same characteristics it had as of the pre-existing date.
Complaints can also indicate that distributed tobacco products are
adulterated or misbranded under section 902 or 903 of the FD&C Act. For
example, complaints could indicate that products have been ``prepared,
packed, or held under insanitary conditions'' (section 902(2) of the
FD&C Act). In addition, as noted previously, complaints can uncover
cross-contamination in a production process that resulted in an adverse
experience to the user, necessitating a change in the manufacturing
process to prevent the further production of cross-contaminated
products. The proposed requirements in this rule that would require
manufacturers to process, evaluate, investigate, and document
complaints would help them to address and prevent recurrence of such
adulteration.
These proposed complaint requirements also may help ensure that the
packaging, labeling, or labels of finished and bulk tobacco products
comply with applicable statutory and regulatory requirements. For
example, a complaint may note that tobacco products are missing labels
with required warning statements causing the products to be misbranded
under section 903 of the FD&C Act. The investigation may determine that
adequate acceptance activities are not being performed during the
packaging and labeling operations. This provision would enable the
manufacturer to ensure that required warning statements are applied to
prevent misbranded products from being commercially marketed.
3. Corrective and Preventive Actions
Proposed Sec. 1120.16 sets forth the requirements for CAPA. CAPA,
for purposes of proposed Sec. 1120.16, is a systematic assessment of
nonconforming tobacco products and design problems to determine the
cause and implement appropriate changes to the product specifications,
relevant manufacturing methods and production process procedures, and/
or packaging, labeling, and labels to correct and prevent the cause of
the nonconformity or design problem. CAPA also helps prevent the
distribution of identified nonconforming product and helps identify
design problems. These proposed requirements are generally similar to
the industry recommendations and to practices of tobacco product
manufacturing establishments that follow ISO 9001-2015 (Ref. 11).
Tobacco product manufacturers have utilized CAPA in
[[Page 15196]]
the past to take appropriate actions to correct and prevent identified
causes of nonconformities and design problems (e.g., Refs. 23-27). FDA
believes that all tobacco product manufacturers should implement CAPA
procedures.
Proposed Sec. 1120.16(a) would require finished and bulk tobacco
product manufacturers to establish and maintain procedures for
implementing CAPAs. Specifically, proposed Sec. 1120.16(a)(1) would
require such manufacturers to review and analyze processes, process
control records, complaints, production records, returned products,
reprocessed products, reworked products, and other sources of data to
identify existing and potential causes of nonconforming tobacco product
and design problems. These sources would help manufacturers identify
possible causes of nonconformities and design problems and may also
help manufacturers identify previously undetected problems.
Under the proposed rule, FDA expects that manufacturers would
periodically examine manufacturing processes to look for causes of
nonconforming tobacco products or design problems, and take steps to
prevent their occurrence. For example, under proposed Sec.
1120.16(a)(1) (and the proposed production processes and controls
provision discussed further below (see Sec. 1120.66)), a finished or
bulk e-liquid manufacturer would periodically review the mixing process
for an e-liquid to determine if it has been trending towards the upper
control limit for the nicotine concentration. Such an issue would
require a corrective action to maintain the mixing operation within the
control limits so as not to produce nonconforming product. Further,
records associated with other tobacco products manufactured using the
same equipment or production process, including records of tobacco
complaints, acceptance activities, nonconforming product, and returned
products could help determine if a repeated nonconformity is associated
with a manufacturing method or procedure.
Appropriate statistical methodology must be employed where
necessary to detect recurring problems. Statistical techniques (e.g.,
Ref. 28) are useful to identify trends of nonconforming product or
processes and records that indicate systemic problems that contribute
to nonconformities. Appropriate statistical tools, such as trend
analysis, can be used to review tobacco product complaints, process
controls, nonconforming product, acceptance activities, and production
records. It may be necessary to employ statistical techniques such as
trend analysis to identify recurring problems across multiple batches
and identify potential causes of nonconforming product or design
problems, which is an important part of preventive action.
Proposed Sec. 1120.16(a)(2) would require finished and bulk
tobacco product manufacturers to investigate the cause of design
problems or nonconformities relating to the tobacco product or the
manufacturing process. For example, if a validated cigarette-making
process has a normal 2 percent rejection rate and that rate rises to 10
percent, this provision (along with proposed Sec. 1120.74(b)) would
require the manufacturer to perform an investigation into the
nonconformance of the process. In this example, we would expect the
investigation to include an assessment of production batches
manufactured before and after the suspect batch, including records of
monitoring of the process control parameters required by proposed Sec.
1120.66(a)(2) and continued process verification results required by
proposed Sec. 1120.66(b)(3) to determine if other batches have been
affected and whether there are process deviations that require
revalidation of the manufacturing process pursuant to proposed Sec.
1120.66(a)(3).
If a manufacturer's investigation shows that the cause of the
design problem or nonconformity cannot be determined without the
involvement of another entity, such as a specification developer,
contract manufacturer, or other entity that performs a manufacturing
operation for the product, then the manufacturer should work together
with the other entity to determine the cause of the design problem or
nonconformity. This would include the timely reporting to other
entities of all relevant information related to the design problem or
nonconformity. For example, if a contract manufacturer investigates the
cause of a nonconformity in accordance with proposed Sec. Sec.
1120.16(a)(2) and 1120.74(b) and determines that it does not pertain to
its contract manufacturing process, the contract manufacturer should
report the information to the specification developer for
investigation. The specification developer has knowledge of, and
controls the design and development information of, the finished
tobacco product and may be in the best position to investigate whether
the nonconformity relates to a design problem, and to implement CAPA
for issues related to product design. Similarly, if a finished tobacco
product manufacturer who repackages or relabels tobacco products
performs a CAPA investigation and determines that the cause of a
nonconformity does not relate to its repackaging or relabeling process,
it should report the nonconformity to the other manufacturer(s), who
then can conduct an adequate investigation, determine the cause of the
nonconformity, and implement appropriate CAPA, for example changes to
process controls.
Proposed Sec. 1120.16(a)(3) would require finished and bulk
tobacco product manufacturers to identify and take actions needed to
correct and prevent the recurrence of design problems and
nonconformities and other related problems found in the investigation.
Correction and prevention of inadequate procedures and practices should
result in fewer tobacco product nonconformities. To comply with this
provision, for example, a manufacturer could decide to revise and
update inadequate procedures, identify and correct improper personnel
training, or require refresher training on a procedure to address
employees' failure to follow such procedure. When identifying such
actions, manufacturers should take into account the risk of illness or
injury posed by the design problem or nonconformance. The degree of
corrective and preventive action taken to eliminate or minimize design
problems or nonconformities should be appropriate to the magnitude of
the problem and commensurate with the associated risks. For example, to
address a more serious problem such as a design problem resulting in a
fire or explosion, the manufacturer may need to take a more significant
corrective and preventive action, such as a product redesign. When
performing the CAPA in such a scenario, the manufacturer may need to
incorporate its risk management process (see proposed Sec.
1120.42(a)(1)) to assess and treat the risk.
Proposed Sec. 1120.16(a)(4) would require finished and bulk
tobacco product manufacturers to verify or validate CAPAs to ensure
that the actions are effective and do not adversely affect the product.
Verification, as defined in proposed Sec. 1120.3, would refer to
confirmation by examination and objective evidence that specified
requirements have been fulfilled. Examples of verification activities
would include measuring a dimension such as the length or circumference
of a cigarette or cigar to confirm it meets a specified requirement,
conducting a laboratory analysis of a pH level to confirm it is within
a specified range, and performing a visual comparison of a hand-rolled
cigar against a standard or
[[Page 15197]]
approved model to confirm the proper shape and dimensions of that
finished cigar. Validation, as defined in proposed Sec. 1120.3, would
refer to confirmation by examination and objective evidence that the
particular requirements can be consistently fulfilled. An example of a
validation activity would be the validation of the smokeless tobacco
fermentation process, which would be used to demonstrate that when key
parameters (e.g., temperature, pH, oven volatiles, and number of turns)
are met, conforming product will be produced in that batch. The
relevant parameters would be monitored to confirm that the batch was
produced within the validated ranges for the fermentation process.
Verification and validation could also include the collection and
analysis of data, such as from acceptance activities and nonconforming
products, to confirm that a CAPA has effectively addressed the problem.
Moreover, if a tobacco product manufacturer determines that a process
change is required because the existing process cannot be maintained,
proposed Sec. 1120.16(a)(4) would require the manufacturer to verify
or validate that this CAPA does not adversely affect the tobacco
product by, for example, modifying an established specification.
Verification and validation activities provide an opportunity to
demonstrate through examination and objective evidence that the
proposed corrective and preventive action is effective and does not
introduce new or increased risks associated with the product,
production process, packing, and storage. For example, if a
manufacturer receives complaints about the presence of mold in finished
tobacco product, it may decide to initiate a CAPA to address this issue
by changing the packaging to control the moisture content of the
tobacco product. The manufacturer must verify or validate the newly
redesigned packaging, for example, by confirming that the new packaging
material's moisture barrier meets specified requirements or conducting
shelf life testing, respectively.
Proposed Sec. 1120.16(a)(5) would require finished and bulk
tobacco product manufacturers to implement and document changes to
tobacco product specifications, manufacturing methods and production
process procedures, and packaging, labeling, and labels needed to
correct and prevent identified causes of the design problem or the
nonconformity. A tobacco product manufacturer could comply with this
provision in many different ways. For example, a tobacco product
manufacturer that receives consumer complaints regarding respiratory
distress, may redesign an ENDS cartomizer to minimize metal and
silicate particles in the aerosol (Ref. 2). Similarly, a cigarette
manufacturer may determine that calibration procedures need to be
revised to correct the improper application of casings applied to cut
filler and prevent the recurrence of nonconforming product (Ref. 29).
Another example is a manufacturer that may change solvents used on
packaging (e.g., benzene, toluene, methyl ethyl ketone, methyl
cellosolve, cellosolve) that are found to contaminate cigarettes (Ref.
30).
Proposed Sec. 1120.16(a)(6) would require that information related
to the design problem or nonconformity and the CAPA taken be
disseminated to management with executive responsibility, those
responsible for acceptance activities of a tobacco product, and
personnel responsible for identifying training needs in accordance with
proposed Sec. 1120.12(e). This requirement would help ensure that
designated individuals who are responsible for implementing TPMP
requirements are notified about design problems, nonconformities, and
CAPAs and can adjust procedures accordingly.
Proposed Sec. 1120.16(b) would require that finished and bulk
tobacco product manufacturers maintain records of all activities
conducted under this section and that these records include the date
and time, the individual performing the activity, any information that
demonstrates the requirement was met, and any data or calculations
necessary to reconstruct the results. For purposes of this proposed
part 1120, FDA interprets ``reconstruct,'' in this context, to mean the
ability to re-create the results by analyzing all data, including
source and metadata data, and records, including calculations. Although
FDA is not proposing to prescribe a particular format to document CAPA
activities, this provision would require tobacco product manufacturers
to document all of the actions taken to address the requirements under
this section (e.g., Refs. 24-26).
The proposed Sec. 1120.16 requirements would help assure that the
public health is protected by requiring tobacco product manufacturers
to perform a systematic assessment of nonconforming products and design
problems to determine and address the cause. For example, nonconforming
product can result from inadequate or nonexistent tobacco product or
process specifications; failures of or problems with purchasing
controls; inadequate process controls; improper facilities or
equipment; inadequate training; and inadequate manufacturing methods
and procedures.
The proposed requirements would help ensure that nonconformities
and design problems are thoroughly investigated and effective CAPA are
taken to eliminate or minimize them and potential harms to the
consumer. For example, under this proposed section, an ENDS
manufacturer that receives complaints about respiratory distress and
metallic aftertaste from use of an ENDS product may initiate a CAPA
investigation. The manufacturer may determine that the cartomizer
aerosol contains traces of tin, copper, nickel, and silver metals
attributed to poor solder joints from the cartomizer supplier (Ref. 2),
and take a CAPA to change suppliers, use different cartomizer
materials, and implement solder joint reliability testing as an
acceptance activity (see Sec. 1120.64). While individual tobacco
product manufacturers may have used CAPA in the past, these proposed
requirements would ensure that all finished and bulk manufacturers take
these actions to prevent harms that could occur as a result of design
problems and nonconforming products.
CAPA can also help minimize or prevent contamination of finished or
bulk tobacco product. For example, due to increased consumer complaints
of plastic or Styrofoam material in finished tobacco products, a
manufacturer may initiate a CAPA to implement an optical sorter to
prevent the introduction of non-ferrous NTRMs into finished and bulk
tobacco products.
The proposed CAPA requirements would also help assure that tobacco
products are in compliance with the requirements of chapter IX of the
FD&C Act by establishing procedures for the manufacturer to follow in
taking appropriate action on nonconforming and contaminated tobacco
products both prior to, and after the manufacturer starts, marketing
the products. For example, a CAPA to prevent the introduction of non-
ferrous NTRMs into finished or bulk tobacco products, as discussed
above, would help ensure that the product is not adulterated under
section 902(a)(1) of the FD&C Act. Moreover, these provisions would
help ensure that appropriate measures are taken to address new or MRTPs
that do not conform to the specifications provided by the manufacturer
to FDA in the relevant tobacco product applications (i.e., SE Report,
SE exemption request, PMTA, MRTPA) and that pre-existing tobacco
products are manufactured consistent with their original
characteristics.
[[Page 15198]]
C. Buildings, Facilities, and Equipment
1. Personnel Practices
Proposed Sec. 1120.32 would require finished and bulk tobacco
product manufacturers to establish and maintain procedures for the
cleanliness, personal practices, and apparel of personnel. Under this
proposed requirement, the procedures must include requirements to
ensure that contact between the personnel and the tobacco product
manufacturer or the environment would not result in contamination of
the tobacco product. These proposed requirements are generally similar
to personnel practices that FDA has observed during establishment
inspections. Personnel can contaminate tobacco products by
unintentionally transferring bacteria, viruses, or disease through the
handling of tobacco products, and contamination (e.g., physical or
microbial) may occur at any time during the manufacturing process.
Therefore, this proposed rule would require each tobacco product
manufacturer to set up appropriate, consistent, and effective measures
to prevent personnel from contaminating tobacco products. Examples of
such measures for ``cleanliness, personal practices, and apparel'' can
include outer garment requirements, personal cleanliness, restrictions
on jewelry and other loose items, adequate hand washing before handling
a tobacco product, use of gloves, head coverings, or other protective
equipment, and daily checks on these practices.
This proposed requirement would help ensure that the public health
is protected by helping to prevent tobacco products from becoming
contaminated, which can adversely affect public health over and above
the risk normally associated with the use of the product. The proposed
requirements also would help assure that tobacco products are in
compliance with the requirements of chapter IX of the FD&C Act. These
measures would prevent a likely source of contamination and
nonconformity and help ensure that products are not manufactured under
insanitary conditions. Therefore, the requirements would help ensure
that products are not adulterated under section 902 of the FD&C Act.
2. Buildings, Facilities, and Grounds
Proposed Sec. 1120.34(a) would require finished and bulk tobacco
product manufacturers to ensure that any buildings and facilities used
in or for the manufacture, packaging, or storage of a tobacco product
are of suitable construction, design, and location to facilitate
cleaning and sanitation, maintenance, and proper operations. These
proposed requirements are generally similar to the controls for
buildings, facilities, and grounds in the industry recommendations, and
to practices that FDA has observed during establishment inspections.
The construction, design, and location of the physical plant
provide the infrastructure that enables a tobacco product manufacturer
to conduct its manufacturing operations. Therefore, this proposed rule
would require that each building and facility be maintained in an
appropriate condition to prevent tobacco product contamination. The
term ``suitable,'' as used in this provision, would mean that the
construction, design, and location of facilities would enable proper
cleaning and sanitizing, maintenance, and operation. Examples of
buildings and facilities that are inadequately constructed, designed or
located would include facilities that are constructed of particle board
that have exposed wood chips or flakes that could become a physical
hazard, facilities that are constructed of porous material and cannot
be adequately cleaned and sanitized, and buildings and facilities whose
equipment is so tightly placed that it prevents adequate cleaning and
maintenance of the building or facility. For the buildings and
facilities to facilitate ``proper operations'', they should be
constructed, designed, and located in a manner to facilitate the
logical flow of manufacturing activities from receipt and storage of
incoming materials, processing, packaging, and warehousing. FDA is not
proposing to require specific activities to satisfy this requirement;
rather the proposed rule is intended to provide flexibility for
manufacturers to determine what is appropriate based on the specific
manufacturing activities performed at the establishment.
Proposed Sec. 1120.34(a)(1) would require that buildings and
facilities have adequate lighting. FDA would consider this requirement
satisfied if lighting conditions enable the tobacco product
manufacturer to perform necessary manufacturing operations, including
cleaning, sanitation, and maintenance. Among other things, this
requirement is necessary to identify insanitary conditions that may not
be visible with inadequate lighting. For example, tobacco product
manufacturers may utilize visual inspection to remove NTRMs from the
production area and inadequate lighting may make it difficult for
personnel to identify and remove these materials. Manufacturers should
also take measures to make sure that lighting is not a source of
contamination. For example, lighting should not attract pests that can
contaminate or otherwise render the tobacco products adulterated or
misbranded under section 902 or 903 of the FD&C Act. Manufacturers
should cover lighting fixtures or use shatter-proof bulbs to prevent
tobacco products from becoming contaminated with glass shards if the
light bulbs shatter.
Proposed Sec. 1120.34(a)(2) would require that buildings and
facilities have adequate heating, ventilation, and cooling (HVAC). HVAC
equipment and systems are used to maintain the environmental conditions
of buildings and facilities. For example, a manufacturer may establish
temperature, relative humidity, and air flow conditions necessary for
storage, handling, or processing (such as mixing, cutting, or blending)
of tobacco product. Use of fans and other air-blowing equipment can
maintain air ventilation to minimize odors and vapors (including steam
and noxious fumes) in areas where they may contaminate product or
otherwise render product adulterated. This requirement would help
ensure that the HVAC equipment is designed and maintained to prevent
contamination of tobacco products. For example, manufacturers should
prevent conditions such as damaged or exposed HVAC duct insulation
hanging over processing equipment or leakage of hydraulic fluid from an
HVAC system on tobacco products that may contaminate tobacco products
(e.g., Ref. 31). While some tobacco product manufacturers may already
take such actions to control environmental conditions, these proposed
requirements would ensure that all manufacturers take these actions to
prevent contamination that could occur due to an inadequate HVAC
system.
Proposed Sec. 1120.34(a)(3) would require finished and bulk
tobacco product manufacturers to utilize adequate plumbing (including
control of drainage, backflow, sewage, and waste) to avoid being a
source of contamination or creating insanitary conditions. For example,
water pipes should be designed so condensation does not fall on the
tobacco product or tobacco product-contact surfaces, which can cause
contamination. In addition, floors cleaned with water (or water-soluble
products) should be designed with floor drains to facilitate adequate
drainage. Water by-products, sewage, and waste can be a source of
contamination if they touch a tobacco product-contact surface or become
a part of the tobacco product. Improper control of drainage, sewage,
and waste also can result in pooling and create insanitary conditions
or attract
[[Page 15199]]
pests that may contaminate tobacco products with filth. Filthy
conditions from improper control of drainage, sewage, and waste can be
transferred throughout the facility on shoes and equipment.
Proposed Sec. 1120.34(a)(4) would require that buildings and
facilities have adequate waste collection, storage, and disposal.
Adequate waste collection, storage, and disposal includes not creating
malodors that contaminate tobacco products or result in an attraction,
harborage, or breeding places for animals and pests. Trash bins should
have lids and be periodically emptied to help reduce the potential for
insanitary conditions from microbial contamination and pests.
Proposed Sec. 1120.34(a)(5) would require finished and bulk
tobacco product manufacturers to provide adequate readily accessible
handwashing and toilet facilities. The facilities must provide for
water at suitable temperatures and appropriate cleaning and sanitation
materials. FDA considers adequate hand-washing and toilet facilities to
have hand-cleaning and sanitizing preparation areas, towel service or
suitable drying stations, water control valves, appropriate signs,
shelving or hooks on which to rest garments while using the toilet, and
trash bins that are properly constructed and maintained. Handwashing
and sanitizing, when used with water at suitable temperatures and with
appropriate cleaning and sanitation materials, are an important means
of preventing tobacco product contamination by personnel.
Proposed Sec. 1120.34(b) would require finished and bulk tobacco
product manufacturers to maintain the facility grounds in a condition
to prevent contamination. The grounds consist of the actual physical
property where the buildings and facilities are located. Inadequately
maintained grounds can, for example, present a pest harborage area that
can be a source of contamination.
Proposed Sec. 1120.34(c) would require finished and bulk tobacco
product manufacturers to ensure that water used in the manufacturing
process, including water that is or may become part of the tobacco
product (e.g., water used as an ingredient or water used on a tobacco
product-contact surface) is potable, will not contaminate the tobacco
product, is maintained under positive pressure (e.g., to prevent back
siphonage that can draw water from a contaminated source into the water
supply system due to leaks or gaps in the mains, cross-connections, or
valves), and is supplied from sources that comply with all applicable
Federal, State, and local requirements. Water is commonly used in the
manufacture of tobacco products, and water that is untreated may be
contaminated with Escherichia coli (E. coli) and coliform bacteria. All
piping systems, hydrants, taps, faucets, hoses, buckets, and other
equipment used for the delivery of water that is used as an ingredient
or for use on tobacco product-contact surfaces, should be designed,
constructed, maintained, and operated in such a manner as to prevent
contamination of the water.
Under this proposal, the manufacturer's water supply should come
from a source for which adequate controls exist for testing, treatment,
and removal of contaminants (e.g., microbes and heavy metals).
Therefore, proposed Sec. 1120.34(c) would require that the water
be supplied from sources that comply with all applicable Federal,
State, and local requirements. For example, state governments have
water departments that administer the public water system and have
specific requirements to ensure that the water is safe for consumption
and use.
Proposed Sec. 1120.34(d) would require finished and bulk tobacco
product manufacturers to establish and maintain procedures for the
cleaning and sanitation of buildings, facilities, and grounds,
including procedures for the use of any cleaning compounds, sanitizing
agents, pesticide chemicals, rodenticides, insecticides, fungicides,
fumigating agents, and other toxic materials. An establishment's poor
cleaning and sanitation practices can increase the likelihood of
tobacco product contamination. A tobacco product manufacturer should
take into account the construction, design, and location of the
buildings and facilities as well as the manufacturing operations, when
establishing cleaning and sanitation procedures.
Specifically, proposed Sec. 1120.34(d)(1) would require that
manufacturers' cleaning and sanitation procedures detail the cleaning
schedules, equipment, and materials to be used in the cleaning and
sanitization, as appropriate, of the buildings, facilities, and
grounds.
Proposed Sec. 1120.34(d)(2) would require that these procedures
include measures to ensure that materials used for cleaning and
sanitation are identified, held, used, and stored in a manner to
protect against contamination of tobacco products and tobacco product-
contact surfaces. For example, FDA has observed on inspections that
cleaning and sanitation materials are sometimes stored in unmarked
containers in the manufacturing area (e.g., Ref. 32) and, consequently,
may be inadvertently used or mixed with tobacco product ingredients,
additives, or materials. This proposed provision would help prevent
this potential source of contamination. To help ensure that the use of
cleaning and sanitation materials are used in a manner that protects
against contamination, manufacturers should ensure that such materials
are appropriate for their intended purpose and nontoxic where possible.
Proposed Sec. 1120.34(d)(3) also would require that the use of
cleaning and sanitation materials comply with all applicable Federal,
State, and local requirements related to their application, use, or
storage. For example, hazardous cleaning and sanitation chemicals must
be handled, used, and stored in a manner consistent with the
information contained in their safety data sheets in accordance with
the hazard communication standard at 29 CFR 1910.1200(g).
Proposed Sec. 1120.34(e) would require finished and bulk tobacco
product manufacturers to establish and maintain procedures for
monitoring, controlling, and minimizing the presence of animals and
pests in the buildings, facilities, and grounds to protect against
contamination of tobacco products. This proposed requirement would be
limited to manufacturing activities and not extend to agricultural
activities including growing, cultivation, or curing of raw tobacco (21
U.S.C. 387). FDA acknowledges that tobacco is an agricultural crop and,
therefore, there is the likelihood that there will be a certain level
of animals and pests (such as tobacco beetles) in the tobacco. However,
it is important that manufacturers take appropriate action to control
these animals and pests, which can cause contamination (e.g., Refs. 33-
35). FDA is proposing that these procedures include requirements for
establishing threshold criteria for animals and pests. This provision
is intended to provide manufacturers with flexibility to quantitatively
establish acceptable levels of animals or pests, such as insects, that
may be present and the levels that would necessitate action to control
and minimize infestation in order to avoid contamination. Manufacturers
may employ pest control or fumigation to minimize the presence of
animals or pests (e.g., Ref. 36). This approach is recognized in the
Cooperation Centre for Scientific Research Relative to Tobacco's
(CORESTA's) Good Agricultural Practices Guidelines (Ref. 37).
[[Page 15200]]
This paragraph also would require that the procedures include a
requirement that any pesticide, including rodenticides, insecticides,
or fungicides used in the buildings, facilities, and grounds be
registered in accordance with the Federal Insecticide, Fungicide, and
Rodenticide Act (7 U.S.C. 136 et seq.) and used in accordance with its
label, as applicable and used in a manner that protects against
contamination. Pesticides, such as rodenticides, insecticides, or
fungicides are useful to manufacturers to monitor, control, and
minimize animals and pests effectively. The tobacco product
manufacturer should follow all applicable pesticide labels, identify
proper compounds to be used, use the correct concentration, and apply
it as directed to avoid contamination (e.g., Refs. 38-40). Use of
inappropriate pest control chemicals or use in an inappropriate manner
can contaminate tobacco products (e.g., Refs. 39-41).
Proposed Sec. 1120.34(f) would require finished and bulk tobacco
product manufacturers to maintain records of cleaning and sanitation
and animal and pest control activities required under this section.
These records would be required to include the date and time, the
individual performing the activity, the type of activity performed, any
information demonstrating the requirement was met, and any data or
calculations necessary to reconstruct the results. We believe these
records are necessary for tobacco product manufacturers to ensure that
the required activities have been conducted and for FDA to verify that
the activities have been adequately performed.
The proposed requirements for buildings, facilities, and grounds
would help assure that the public health is protected by helping to
prevent tobacco product contamination by, among other things, toxic
cleaning compounds, inadequate maintenance, or cross-contamination from
inadequate cleaning (e.g., Refs. 42-44). Insanitary conditions can
create the potential for growth of microorganisms that may render
tobacco products injurious to health beyond what is normally associated
with tobacco products (e.g., Refs. 45 and 46).
These proposed requirements also would help assure that tobacco
products are in compliance with the requirements of chapter IX of the
FD&C Act by helping to ensure that tobacco products are not ``prepared,
packed, or held under insanitary conditions'' that may contaminate
tobacco products and render them adulterated under section 902 of the
FD&C Act. As discussed above, inadequate or inappropriate maintenance,
cleaning and sanitizing procedures, or animal and pest control may
result in conditions that can adulterate tobacco products.
3. Equipment
Proposed Sec. 1120.36(a) would require finished and bulk tobacco
product manufacturers to ensure all equipment is appropriately designed
and constructed, and is suitable for its intended purpose. These
proposed requirements are generally similar to the equipment controls
in the industry recommendations and to controls that FDA has observed
during establishment inspections. The term ``equipment'' means any
machinery, tool, instrument, utensil, or other similar or related
article, used in the manufacture, preproduction design validation,
packing, or storage of a tobacco product. Equipment that is
appropriately designed, constructed, and suitable for its intended
purpose is designed and constructed in a manner that facilitates its
function, use, maintenance, and cleaning. For example, under this
proposal, a tobacco cutter would be required to be designed and
constructed to enable use, cleaning, and maintenance (e.g., inspection
and replacement of its cutting blade). It would also be required to be
suitable for its intended purpose to cut tobacco to particular
specifications (e.g., different cut sizes).
Proposed Sec. 1120.36(b) would require finished and bulk tobacco
product manufacturers to establish and maintain procedures, including
the methods and schedules, for the routine cleaning and maintenance of
equipment, to ensure proper performance of equipment and prevent
contamination. This provision is intended to give each tobacco product
manufacturer the flexibility to determine the appropriate methods and
frequency of cleaning and maintenance of equipment based on their
manufacturing practices. For example, a manufacturer may require that
cutting equipment be cleaned after each batch of tobacco is produced,
using approved sanitizing agents that will not contaminate the tobacco
product. The manufacturer also could schedule maintenance involving
disassembling, inspection, and replacement of the cutting blade to be
performed every 6 months. Proposed Sec. 1120.36(b) would also require
that the procedures provide for any change-over of tobacco product and
account for changes, limitations, or adjustment to the equipment. For
example, if a manufacturer uses the same equipment to manufacture
flavored and nonflavored tobacco products,\4\ the cleaning and
maintenance procedures must address the change-over activities to
prevent mixups or cross-contamination (e.g., Refs. 47 and 48).
---------------------------------------------------------------------------
\4\ FDA recently issued proposed tobacco product standards that
would prohibit menthol as a characterizing flavor in cigarettes, 87
FR 26454 (May 4, 2022), and characterizing flavors (other than
tobacco) in all cigars and their components and parts, 87 FR 26396
(May 4, 2022).
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Proposed Sec. 1120.36(c) would require finished and bulk tobacco
product manufacturers to identify (electronically, by signage, or other
method of identification), if applicable, all processing lines and
major equipment to be used during manufacturing to prevent mixups and
contamination. The intent of this identification requirement is to
prevent mixups (e.g., flavored vs. nonflavored, regular vs.
mentholated) and distribution of nonconforming product. FDA is also
proposing that related information (i.e., which major equipment and
processing line was used in the manufacture of a batch of finished or
bulk tobacco product) be maintained in the production record, pursuant
to proposed Sec. 1120.70(b)(3) to establish traceability and assist
with, for example, nonconforming tobacco product investigations.
FDA recognizes that it is impractical to identify every piece of
equipment used during manufacturing. Thus, the Agency proposes to
require identification of major equipment only. Major equipment
includes blending silos, conditioning cylinders, makers, filling
machines, assembly equipment (for cartridge production), and packers.
For example, if a manufacturer has multiple blending silos to hold
different blends, conditioning cylinders at different stages that add
different moisture levels, dedicated makers for different cigarette
lengths/circumferences, filling machines for dry vs. moist snuff, and
packers for soft vs. hard packs, this provision would require all such
equipment to be appropriately identified. Examples of equipment that
would not need to be identified under this proposed provision include a
portable hand-held mixer, optical detectors (to remove foreign matter),
metal detectors, string doffers (to remove string), and moisture
meters/detectors. In addition, manufacturers would be required to
identify all processing lines. For example, if there are dedicated
maker and packer lines for regular and mentholated products, these
processing lines would be required to bear appropriate identification
to prevent mixups and contamination. If a
[[Page 15201]]
manufacturer does not have multiple or dedicated processing lines or
major equipment that could lead to product mixup, it should document
this as a justification for not implementing these proposed
identification requirements.
Manufacturers may also choose to include in the identification of
the processing line or major equipment the identification of the
product being processed. FDA has observed that some manufacturers place
designated, color coded, indicator to identify the flavor of the
product (for example, pink for cherry flavor) being manufactured with
that equipment. This requirement is intended to work in conjunction
with the requirements for identification and acceptance status
established in proposed Sec. 1120.64. Identifying the product as well
as major manufacturing equipment, will help minimize or eliminate
mixups during the manufacturing process.
Proposed Sec. 1120.36(d) sets out additional requirements for
testing, monitoring, and measuring equipment. Testing, monitoring, and
measuring equipment is used in all stages of manufacturing. Examples of
testing, monitoring, and measuring equipment include pH meters,
moisture meters, and weight or measurement scales that are used to
verify established tobacco product specifications.
Proposed Sec. 1120.36(d)(1) would require finished and bulk
tobacco product manufacturers to establish and maintain procedures for
all testing, monitoring, and measuring equipment to ensure such
equipment is capable of producing accurate and reliable results. For
example, if a manufacturer uses a pH meter, this proposal would require
procedures for the use of such a meter to address how its reference and
pH electrodes are to be maintained in order to produce accurate
results; otherwise, it could result in unstable and off-scale readings
(Ref. 49). In addition, if an ingredient specification is measured by
weight in grams, the scale would need to be sensitive enough to
accurately and reliably provide these measurements to ensure the
correct amount of the ingredient is added to the tobacco product.
Proposed Sec. 1120.36(d)(2) would require that all testing,
monitoring, and measuring equipment be identified and disabled,
removed, replaced, or repaired when it is no longer suitable for its
intended purpose or when it is no longer capable of producing accurate
and reliable results. Defective equipment is not suitable for use in
the manufacturing process and can result in nonconforming or
contaminated tobacco product.
Proposed Sec. 1120.36(d)(3) would require finished and bulk
tobacco product manufacturers to establish and maintain procedures for
the routine calibration of testing, monitoring and measuring equipment.
Calibration provides assurance that equipment is properly performing
and providing accurate and reliable measurements. Under this proposal,
the procedures must describe an appropriate reference standard and
include specific directions and acceptance criteria for the limits of
accuracy and precision. Testing, monitoring, and measuring equipment
must be calibrated before first use; thereafter, at a frequency
determined by the equipment manufacturer or at intervals necessary to
ensure accurate and reliable results; and after repair or maintenance.
The appropriate frequency of calibration would likely depend on the
particular equipment, the equipment manufacturer's recommendation, the
activity the equipment is used for, and the individual calibration
process. Calibration should be performed at suitable intervals in
accordance with an established procedure containing specific
directions, schedules, and limits for accuracy and precision based on
the type of instrument being used and other factors such as operating
environment and wear and tear.
Proposed Sec. 1120.36(e) would require finished and bulk tobacco
product manufacturers to maintain records of all activities required
under this section. Records would be required to include the date and
time, the individual performing the activity, the type of activity
performed, any information that demonstrates the requirement was met,
and any data or calculations necessary to reconstruct the results.
The proposed equipment requirements would assure that the public
health is protected, by helping to prevent the use of malfunctioning
equipment that can produce nonconforming product. For example, if a
tobacco cutter is not designed, constructed, or maintained properly, it
can result in tobacco strips that do not conform to established
specifications for cut size. The size of the cuttings of tobacco is a
physical design specification that can influence the release of
nicotine in a tobacco product (Ref. 6). Maintenance of equipment is
also necessary to prevent contamination of tobacco product. For
example, a finished tobacco product manufacturer previously recalled
tobacco products due to heavy oil spots from a cutter head oil leak
(Ref. 50). While some manufacturers may already have controls similar
to the proposed requirements in place, FDA believes it is important
that all manufacturers comply with these requirements to help protect
against the manufacturing and distributing of contaminated or otherwise
nonconforming product. The proposed identification requirement would
help assure that the public health is protected by preventing mixups
and contamination of tobacco products that could have an adverse impact
on public health.
The proposed equipment requirements also would help assure that
tobacco products are in compliance with the requirements of chapter IX
of the FD&C Act. For example, the equipment requirements would help
ensure that tobacco products meet applicable statutory requirements
under sections 905, 907, 910, and 911 of the FD&C Act. Equipment that
functions properly and produces accurate and reliable results is
necessary to ensure that new tobacco products and MRTPs are
manufactured consistent with the specifications described in their
applications (i.e., SE Report, request for SE exemption, PMTA, MRTPA);
that the specifications for pre-existing tobacco products continue to
be consistent with their original characteristics; and that tobacco
products subject to tobacco product standards are manufactured in
accordance with those standards.
For example, consider a cigarette product marketed pursuant to an
SE Report. If laboratory equipment used in the cigarette manufacturing
provides a check on the nicotine content in the manufactured products,
improperly functioning equipment may allow higher nicotine content in
the manufactured products. Such products would not conform to the
specifications described in the SE Report. Because FDA authorizes the
marketing of tobacco products based on the specifications described in
the relevant marketing application, nonconforming products, such as the
cigarette in this example, would be on the market without FDA
authorization in violation of chapter IX of the FD&C Act.
In addition, a bulk manufacturer that does not properly maintain or
calibrate its testing, monitoring, and measuring equipment can produce
nonconforming bulk tobacco products. For example, cutting equipment
that has not been properly maintained can result in bulk cigarette
tobacco, RYO, or pipe tobacco products with an incorrect cut size.
Similarly, filling equipment that has not been properly calibrated can
produce bulk e-liquids with nicotine concentration that exceeds the
labeled concentration.
[[Page 15202]]
4. Environmental Controls
Proposed Sec. 1120.38(a) would require finished and bulk tobacco
product manufacturers to establish and maintain procedures to
adequately control environmental conditions where appropriate. In
addition, under the proposed requirement, environmental control systems
would have to be maintained and monitored to verify that environmental
controls, including necessary equipment, are adequate and functioning
properly. Environmental control systems include associated equipment
(e.g., HVAC equipment, humidifier, air filters) that manages the
facility's environmental conditions (e.g., temperature, humidity,
ventilation, filtration). These proposed requirements, which are
intended to ensure that the tobacco product meets its specifications
and is not adversely affected by environmental conditions, complement
those in proposed Sec. 1120.34, which are intended, in part, to ensure
that buildings and facilities have adequate controls to prevent
contamination. These proposed requirements are generally similar to the
practices of manufacturing establishments that follow ISO 9001-2015
(Ref. 11).
The appropriate environmental control procedures needed to comply
with this proposed requirement can vary by product, manufacturing
process, and other factors. For example, if a tobacco product
manufacturer uses a sterilization process for a moist snuff product to
achieve a product stability specification, it should establish
environmental controls for temperature, moisture, and time (Ref. 51).
If a tobacco product manufacturer determines that specific conditions
are necessary to minimize mold growth, it would need to establish
appropriate environmental controls, such as controlling the relative
humidity (Ref. 52). In addition, if an ENDS manufacturer determines
that airborne particulates can contaminate e-liquids, appropriate
environmental controls, such as use of air filters or precautions
against potential sources of airborne contaminants, should be taken
(e.g., Ref. 10).
Proposed Sec. 1120.38(a) also would require that environmental
control systems be maintained and monitored to verify that
environmental controls, including necessary equipment, are adequate and
functioning properly. Monitoring of these systems can be performed by
recording data, using alarms to determine if the environmental controls
deviate from the operating range or fail, or other means to ensure that
environmental controls are operating as intended.
Proposed Sec. 1120.38(b) would require finished and bulk tobacco
product manufacturers to maintain records regarding environmental
controls, including maintenance and monitoring. Records would be
required to include the date and time, individual performing the
activity, type of activity performed, any information that demonstrates
the requirement was met, and any data or calculations necessary to
reconstruct the results. We believe these records are necessary to
ensure that the required activities have been conducted and for FDA to
verify that the activities have been adequately performed.
The proposed environmental controls requirements would help assure
that the public health is protected by maintaining proper environmental
conditions to protect products from contamination and to ensure they
meet specifications. For example, improper humidity and temperature
during storage of tobacco can result in spoilage and the growth of mold
(Ref. 53). Studies have shown that mold can grow on reconstituted
tobacco at certain humidity and temperature conditions (Ref. 54). FDA
is aware that some tobacco product manufacturers have a microbiological
monitoring plan and perform environmental monitoring of water and air
in accordance with that plan and assess the effectiveness of their
sanitation procedures (Ref. 55). As an example of how environmental
controls can also be important to ensure that products meet
specifications, if a smokeless tobacco product uses a heat treatment
process (Ref. 56) or a cigar uses a fermentation process (Ref. 57) to
achieve a pH specification, the tobacco product would not conform to
its established specification if the manufacturer does not establish
and maintain environmental controls for the temperature, moisture, and
time. As explained in more detail in the discussion of proposed Sec.
1120.74 (see section II.E below), a specification such as pH can affect
the speed and amount of nicotine that is delivered to a user (Refs. 6
and 19). Moisture and pH also can be associated with concentrations of
nicotine in smokeless tobacco (Refs. 58 and 59). While some
manufacturers may already have similar controls in place, this proposed
rule would help ensure that all manufacturers establish such controls
to help protect against the manufacturing and distributing of
contaminated or otherwise nonconforming product.
In addition, the proposed environmental controls would help assure
that tobacco products are in compliance with the requirements of
chapter IX of the FD&C Act. As discussed, specific controlled
environmental conditions may be necessary to manufacture a tobacco
product that conforms to established specifications, including
specifications described in any relevant tobacco product applications
(i.e., SE Report, request for SE exemption, PMTA, MRTPA), and to ensure
that the specifications for pre-existing tobacco products continue to
be consistent with their original characteristics.
D. Design and Development Controls
1. Design and Development Activities
Proposed Sec. 1120.42 addresses risks associated with design and
development activities by requiring finished and bulk tobacco product
manufacturers to establish and maintain procedures to control the
design and development of each finished and bulk tobacco product and
its package, including the control of risks associated with the
product, production process, packing, and storage. Procedures to
control the design and development of finished and bulk tobacco
products would need to address risk management as well as design
verification and validation. The proposed requirements incorporate
principles similar to those found in, for example, ISO 9001; the QSR
for medical devices; current good manufacturing practice, hazard
analysis, and risk-based preventive controls for human food; and HACCP
regulations.
Proposed Sec. 1120.42(a) would require finished and bulk tobacco
product manufacturers to establish and maintain procedures to control
the design and development of each product and its package, including
the control of risks associated with the product, production process,
packing, and storage. While FDA is aware that some tobacco product
manufacturers already engage in a wide variety of activities to control
the design and development of tobacco products, including chemistry,
toxicology, and nonclinical testing; clinical assessment and
investigations; and consumer and market research (e.g., Ref. 55), the
Agency believes that these requirements are needed to ensure that all
manufacturers address risks associated with design and development
activities. A manufacturer's procedures may vary based on the type of
tobacco product and may be specific to one or multiple products.
Therefore, FDA is proposing a flexible framework to allow manufacturers
to implement procedures that best suit their specific design and
development approach.
[[Page 15203]]
Design activities can be performed by different parts of a tobacco
product manufacturer's organization, (e.g., manufacturing, marketing,
purchasing, and regulatory affairs). Procedures to control the design
and development of a tobacco product should establish the roles that
any groups have in process and describe the information that they
should receive and transmit, including any approvals that may be
necessary.
Under proposed Sec. 1120.42(a), design and development controls
must control for risks associated with each finished and bulk tobacco
product and its package, production process, packing, and storage.
Specifically, proposed Sec. 1120.42(a)(1) would require that the
design and development procedures include a risk management process.
For purposes of this rule, a risk management process is a preventive
means to identify and control for potential risks throughout the
product lifecycle (i.e., during design, manufacturing, distribution,
and use of products). Risk management is an established practice used
by manufacturers in many industries, including in the manufacture of
FDA-regulated products such as foods, drugs, biologics, and medical
devices. General risk management standards such as ISO 31000:2018--Risk
Management--Principles and Guidelines (Ref. 12) can be used by
manufacturers to provide guidance in establishing and maintaining a
risk management system. In some industries, industry-specific risk
management standards have been developed (e.g., Refs. 60 and 61),
whereas other industries use a more broadly developed framework (e.g.,
Ref. 62). While FDA is not proposing to require compliance with a
particular risk management framework or standard, FDA recommends that
finished and bulk tobacco product manufacturers use an established risk
management framework such as a standard or guideline.
The proposed provision would give manufacturers flexibility in
devising their risk management process and the type of risk assessment
technique(s) employed; however, at a minimum, proposed Sec.
1120.42(a)(1) would require that the risk management process include
the following steps: risk assessment (including risk identification,
risk analysis, and risk evaluation), risk treatment, and reassessment.
A tobacco product manufacturer can perform their risk management
process for categories, types, or families of products that share
similar specifications and design characteristics. During inspections,
the Agency has observed that some tobacco product manufacturers
currently use a risk management framework (including, e.g., HACCP
plans) that is consistent with these proposed requirements (Ref. 63).
Under proposed Sec. 1120.42(a)(1)(i), each finished and bulk
manufacturer must perform a risk assessment that includes risk
identification, risk analysis, and risk evaluation. Manufacturers can
utilize various risk assessment techniques to help ensure compliance
with this section, such as preliminary hazard analysis, Delphi,
scenario analysis, fault tree analysis, cause-and-effect analysis,
failure mode and effect analysis, hazard and operability studies, and
hazard analysis and critical control points (Ref. 62). Risk assessment
for risks associated with the tobacco product would need to be
performed for each tobacco product manufactured, packed, or stored,
taking into account the individual attributes of each product, its
package, and manufacturing process. For example, a manufacturer
performing a risk assessment for e-liquids would need to consider
potential risks associated with access of e-liquid by children or
leakage of e-liquid from cartridges during and after use, which can
cause acute nicotine toxicity to users and nonusers.
The first step of risk assessment that would be required under
proposed Sec. 1120.42(a)(1)(i) is risk identification. At this step,
manufacturers would be required to identify all known or reasonably
foreseeable risks associated with the tobacco product and its package,
as well as its production process, packing, and storage (see Refs. 12
and 62). In identifying all known or reasonably foreseeable risks
associated with the tobacco product, a manufacturer would be required
to identify known or reasonably foreseeable risks that may occur
naturally or be introduced, intentionally or unintentionally, in the
growing, harvesting, curing, leaf processing, and warehousing of
tobacco leaf, and during primary production, manufacturing, packing, or
storage of finished or bulk tobacco products. These risks may include
biological, chemical, or physical hazards in a tobacco product, such as
harmful bacteria, pesticides, and NTRMs. Risk identification would also
need to take into account risks associated with product design. An
example of a risk associated with product design is a dissolvable
tobacco product whose size and shape resembles candy, resulting in
potential misuse by and harm to children.
``Known'' risks refer to those risks that a tobacco product
manufacturer knows about through, for example, its manufacturing and
distribution experience, records, and reports (such as complaints,
returned products, nonconforming product, and CAPA). ``Reasonably
foreseeable'' risks are those risks that a reasonably prudent tobacco
product manufacturer would become aware of through scientific
literature, publications, or public information, such as an industry
standard or FDA guidance document. To identify risks, the manufacturer
should evaluate relevant information, such as complaint file
investigations, published literature, articles, and reports. For
example, in identifying reasonably foreseeable risks associated with an
ENDS product with a lithium battery, a manufacturer should take into
consideration, among other things, available information regarding
design features of lithium ion batteries that could cause overheating,
fires, and explosions (e.g., Refs. 64-69).
Proposed Sec. 1120.42(a)(1)(i) would also require that risk
identification include risks that may occur with normal use (i.e.,
labeled and customary uses) and with reasonably foreseeable misuse
(i.e., any use not intended by the manufacturer, including user error)
of a tobacco product. Risks that may occur with normal use and with
reasonably foreseeable misuse are discussed in greater detail below.
The concept of ``reasonably foreseeable misuse'' is well-
established and utilized in risk management. For example, the American
National Standards Institute (ANSI)/Advancement of Medical
Instrumentation (AAMI)/International Electrotechnical Commission (IEC)
62304:2006 regarding medical device software, states that manufacturers
must identify potential causes of hazardous situations, including
reasonably foreseeable misuse (Ref. 70). Since misuse of a product can
be a source of harm, FDA believes it is appropriate to consider
reasonably foreseeable misuse when completing risk management
activities for tobacco products. An example of a risk related to
reasonably foreseeable misuse would include a child accessing an e-
liquid container that does not have a secure container closure system
and ingesting the product, which could lead to serious injury or death
due to nicotine toxicity.
Proposed Sec. 1120.42(a)(1)(i) would require each finished and
bulk tobacco product manufacturer to identify all known or reasonably
foreseeable risks associated with the tobacco product and its package,
as well as its production process, packing, and storage. Risks
associated with a tobacco product under proposed Sec. 1120.42(a)(1)(i)
would include risks associated with finished or bulk tobacco product
specifications,
[[Page 15204]]
including product risks attributable to components or parts,
ingredients, additives and materials; product design; and issues
addressed in a tobacco product standard under section 907 of the FD&C
Act. For example, use of an improper charger on a rechargeable e-
cigarette may result in a battery fire or explosion due to differences
in specifications. Similarly, use of e-liquid flavors containing
diacetyl may cause acute-onset bronchiolitis obliterans, a severe and
irreversible obstructive lung disease (Ref. 71).
Risk identification would also need to be performed for known or
reasonably foreseeable risks associated with the tobacco product
package. Risks associated with a tobacco product package would include
substances that may render the contents injurious to health and cause
the tobacco product to become adulterated under section 902(3) of the
FD&C Act or a package design which can cause or expose users and
nonusers to harm. For example, an e-liquid manufacturer would need to
consider potential risks of leakage of e-liquid from cartridges, which
can cause product malfunction (Ref. 72) or skin irritation (Ref. 73),
as well as risks to nonusers such as children who can access the e-
liquid and experience acute nicotine toxicity (Refs. 74-76).
Risk identification would also need to be performed for all known
or reasonably foreseeable risks associated with the production process,
packing, and storage. Risks associated with the production process,
packing, and storage would include substances and conditions that can
contaminate and/or render the tobacco product injurious to health and
thereby cause the tobacco product to become adulterated under section
902(1) and (2) of the FD&C Act, including but not limited to,
biological, chemical, and physical hazards described below. Risk
identification should take into account the type of tobacco product
being manufactured, the manufacturing processes, and the facility where
the product is manufactured, packed, or stored. Risks identified in one
facility may not be significant in another facility, even if it
manufactures the same or a similar product, due to differences in
equipment, process controls, and/or maintenance programs. Additionally,
risks associated with a facility's tobacco products may differ based on
the type of tobacco product manufactured, packed, or stored.
Risk identification should take into account biological, chemical,
and physical hazards. For example, biological hazards such as bacteria,
mold, yeast, microbes, and other biological organisms can grow on
tobacco and tobacco products as a result of environmental conditions in
their warehousing, packing, and storage. These hazards vary widely in
their prevalence, mode of action, infectious dose, growth and survival
specifications, and resistance to heating, chemical agents, and other
processes or treatments. The Agency has observed on inspection that a
cigarette manufacturer identified potential mold on incoming ``tobacco
with yellow spots'' during visual inspection that was determined by
microbiological analysis to be Aspergillus flavus (the major producer
of aflatoxin, which is associated with an increased risk of liver
cancer) (Ref. 77). In addition, microbes that can be found on tobacco
and tobacco products include bacteria, bacterial spores, fungi (yeast
and mold), fungal spores, cell wall components (certain glucans and
flagellum), and diverse microbial toxins that include exotoxins and
endotoxins (Ref. 78). Examples of bacterial-derived toxins include
endotoxins (lipopolysaccharide, LPS; inflammatory factor) and mold-
derived mycotoxins (Ref. 78).
Similarly, risk identification should include chemical hazards.
Chemical hazards, including pesticide residues, can be naturally
occurring or intentionally, unintentionally, or incidentally added to
tobacco, tobacco products, or tobacco-product contacting surfaces. For
example, pesticide chemical residues have been found on commercially
available cigarettes. In 2003, the European Commission's Joint Research
Centre investigated the content of organochlorine pesticides in a
selection of commercially available cigarette brands and found that
they contained pesticide chemical residues (Ref. 79). Organochlorine
pesticides act on the nervous system to prevent the normal flow of
nerve impulses to muscles that control both voluntary movement, such as
walking, and involuntary movement, such as breathing and heartbeat
(Ref. 80). These classes of pesticides are also associated with a range
of adverse health effects that could result in immediate and life-
threatening effects, such as respiratory failure, or conditions that do
not appear immediately, such as cancer (Ref. 80).
When identifying chemical hazards, tobacco product manufacturers
should assess the chemicals that are used in the manufacturing
establishment for cleaning, sanitation, and pest control purposes that
may be associated with the manufacturing, packing, and storage of
tobacco products, including rodenticides, insecticides, fungicides, and
fumigating agents. For example, FDA is aware of situations where
packaging solvents, cleaning solutions, hydraulic oil leakage, and
machine grease may have caused contamination (Refs. 50 and 81).
Risk identification should also take into account any physical
hazards that may be associated with the tobacco product. These hazards
include animals, animal parts and excrement, insects and insect
excrement, such as tobacco beetles and insect parts; rocks, stones, and
sand; plastic string, plastic sheet, foam, and rubber; metal, glass,
hessian/burlap, wood products, cloth, and cotton strings; and other
forms of NTRMs that may be introduced on the farm, during harvesting,
and during the manufacturing process. The facility and equipment also
can be a source of physical hazards (e.g., metal fragments such as nuts
and bolts from equipment used in manufacturing and processing, glass
pieces from overhead light bulbs, or debris from overhead equipment).
FDA is aware that glass shards have been found in smokeless tobacco
products (Ref. 81). If glass is present in chewing tobacco, it may
lacerate the gums or lips of the user of the tobacco product. FDA
believes it is critical to identify NTRMs that may be introduced
throughout the supply chain (Ref. 37).
FDA is proposing that the risk management process require
identification of all known and reasonably foreseeable risks associated
with the tobacco product, including risks that cause illness, injury,
or death normally associated with the use of tobacco products.
Identifying risks normally associated with the use of the tobacco
product is necessary to perform an adequate risk analysis and
evaluation. Some symptoms or health effects of risks not normally
associated with the use of the tobacco product can be similar to the
symptoms or health effects of risks normally associated with the use of
the tobacco product, and therefore this requirement would help ensure
that risks that may appear to be normally associated with the use of
tobacco products, but are not, are included in the risk analysis and
evaluation. In addition, identifying symptoms or health effects of
risks normally associated with the use of the tobacco product and their
likelihood and consequence of occurrence will help inform the
investigation of user reports and complaints about such symptoms or
health effects, because they may also point to risks not normally
associated with the use of the tobacco product. For example, an
increase of reported frequency or severity of respiratory distress from
use of an ENDS product may help a
[[Page 15205]]
manufacturer detect a previously unidentified risk of metallic
particles in the cartomizer aerosol due to defective solder joints from
the cartomizer (Ref. 2). Similarly, increased complaints of pneumonia,
exacerbation of asthma, bronchitis, chronic obstructive pulmonary
disease, eosinophilic pneumonitis, and laryngitis may be associated
with chemical contamination of a tobacco product (Ref. 82).
After risk identification, the next step of risk assessment is risk
analysis. Risk analysis is an analysis of the nature and level of the
risk for each identified known or reasonably foreseeable risk that
takes into account the likelihood of occurrence of the risk and the
consequences of occurrence of the risk (i.e., severity of the potential
harm). When considering the likelihood of occurrence of the risk, the
manufacturer should consider the frequency that such risk may occur in
the type of product, the production process, and the particular
manufacturing establishment. When considering the consequences of the
occurrence of the risk, the manufacturer should consider the health
effects of the risk, including the severity, immediacy, or near-term
onset of any potential injury or illness, and long-term effects from
chronic or cumulative exposure, on both users and nonusers.
For example, FDA is aware that some manufacturers have identified
styrene (Styrofoam) as a risk that requires risk control. Styrene is a
chemical hazard that can be introduced in tobacco products as an NTRM
such as via food containers that contaminate tobacco products during
manufacturing or via a packaging coating that can be transferred to the
tobacco product (Ref. 83). Styrene can enter into the body of consumers
by inhalation or ingestion. Styrene consumption can affect the nervous
system, resulting in changes in color vision, tiredness, feeling drunk,
slowed reaction times, concentration problems, and balance problems
(Ref. 84). The International Agency for Research on Cancer (IARC) has
determined that styrene is a possible carcinogen (Ref. 85). Under the
proposed rule, a manufacturer performing a risk analysis for styrene
would consider the likelihood of styrene being introduced into the
tobacco product and reaching consumers. It would also consider the
health effects of styrene exposure on users and nonusers. For example,
storage conditions such as temperature and duration can affect
microbial growth and nitrite formation, which can influence tobacco-
specific N-nitrosamines (TSNA) content in processed and packaged
smokeless tobacco products. (See Ref. 16, Ref. 181-182). Under the
proposed rule, a manufacturer should perform a risk analysis of the
tobacco product using the expected storage period and conditions and
determine the likelihood of changes to TSNA content that may result in
an increased risk to public health as the product sits in storage.
Following risk analysis, the last step of risk assessment is risk
evaluation. The proposed risk evaluation requirement would require an
evaluation of each identified risk. Risk evaluation is a determination
of the significance of the risk and the type of risk treatment needed
(e.g., avoiding the risk, mitigating the risk, or choosing to retain
the risk), including the priority of the risk treatment. A
comprehensive risk evaluation demonstrates that the manufacturer has
considered all relevant information about the tobacco products being
manufactured, packed, or stored and determined the significance of the
identified risks and what type of risk treatment is needed.
In this context, determining the significance of the risk means
evaluating whether the risk and its magnitude are acceptable,
tolerable, or unacceptable. In determining the significance of the
risk, manufacturers should develop criteria against which the risk and
its magnitude can be evaluated. For example, a manufacturer may
determine that, based on its risk criteria, a risk of nonusers
ingesting e-liquids resulting in toxic nicotine exposure is not
tolerable and must be controlled. The manufacturer may similarly
determine that, based on its risk criteria, a nicotine concentration
that is a certain percentage higher than the established specification
is not tolerable and must be controlled through additional
manufacturing controls such as acceptance testing. Determining the
significance of a risk would inform the manufacturer's decision
regarding what type of risk treatment is appropriate and the priority
of that risk treatment. FDA is aware that during the evaluation stage
of a risk assessment, manufacturers across industries sort risks into
categories based on established risk criteria to determine whether risk
control/mitigation is required, should be considered, or is not
necessary (Ref. 12).
Proposed Sec. 1120.42(a)(1)(ii) would require that each finished
and bulk manufacturer treat all identified risks, including risks
addressed in applicable tobacco product standards. Risk treatment can
include implementing controls to avoid or remove the risk, or making an
informed decision to retain the identified risk (Ref. 12). The proposed
risk treatment requirements would require the manufacturer to
significantly minimize or prevent risks identified in proposed Sec.
1120.42(a)(1)(i) that are reasonably likely to occur and that may cause
serious illness, injury, or death not normally associated with the use
of the tobacco product, or that the manufacturer determines constitute
an unacceptable level of risk. Additionally, risks addressed in any
applicable tobacco product standards would be required to be treated in
a manner that ensures the tobacco product will conform to the
specifications and requirements established in the tobacco product
standard. FDA requests comment on whether these are the appropriate
risks for which risk prevention or mitigation should be required.
FDA's application of risk management concepts acknowledges that the
use and consumption of tobacco products entails some degree of risk
inherent to tobacco use. Therefore, the risk mitigation and prevention
requirements in the proposed rule focus on reducing or eliminating
those risks associated with the tobacco product, its design and
packaging, and its associated production process, packing, and storage
that are reasonably likely to occur and may cause an illness, injury,
or death not normally associated with the use of tobacco products.
These requirements are also intended to address issues that the
manufacturer determines constitute an unacceptable level of risk. This
proposed provision would, therefore, require tobacco product
manufacturers to, at a minimum, undertake risk treatment to
significantly minimize or prevent such risks. Additionally, any risks
identified in an applicable tobacco product standard would need to be
treated in a manner that ensures the tobacco product will conform to
the tobacco product standard.
For example, a manufacturer may determine that NTRMs such as glass,
metal, rocks, and stones are introduced on the farm, during harvesting,
or during the manufacturing process, and that, as a result, hard or
sharp NTRMs are reasonably likely to occur in a tobacco product. The
manufacturer may also determine that, when these hard or sharp NTRMs
are present in a tobacco product, they may cause traumatic injury,
including laceration and perforation of tissues of the mouth, tongue,
throat, stomach, and intestine as well as damage to the teeth and gums.
Based on this information, the manufacturer would be required to
significantly minimize or prevent the risk under Sec.
1120.42(a)(1)(ii) of the proposed rule.
[[Page 15206]]
Risk treatment measures will vary based on the type of product and
the risks identified as well as the manufacturing facility. Risk
treatment can include manufacturing controls, redesigning the tobacco
product, clarifying user instructions, or ordering a component or part
from a different supplier. Risk treatment also may include personnel
requirements (e.g., health, cleanliness, personal practices, and
apparel of personnel), cleaning and sanitation controls, animal and
pest controls, maintenance of equipment, environmental controls,
purchasing controls (e.g., Good Agricultural Practices, supplier
guarantee, testing raw tobacco for pesticide chemical residues (Ref.
86)), acceptance activities (e.g., visual inspection, tests, and other
verification activities), and process controls (e.g., metal detectors,
x-rays, optical sorters). For example, FDA has noted on inspections
that certain manufacturers have implemented manufacturing policies that
include a requirement to use pens that do not have caps, are color-
coded, and contain ferrous material to prevent physical hazards from
being introduced in the tobacco product during the production process
and enable the hazard to be readily identified by metal detectors and
magnets if necessary (Ref. 87).
Where risk treatment measures required by proposed Sec.
1120.42(a)(1)(ii) are implemented to significantly minimize or prevent
a risk associated with the production process, packing, and storage
that is reasonably likely to occur and may cause serious illness,
injury, or death not normally associated with the use of the tobacco
product and package, or that the manufacturer determines constitutes an
unacceptable level of risk, the manufacturer should incorporate these
measures in the relevant procedure(s) under proposed part 1120. For
example, the manufacturer may need to incorporate the risk treatment
measures into its procedures for personnel practices under proposed
Sec. 1120.32, buildings, facilities, and grounds under proposed Sec.
1120.34, environmental controls under proposed Sec. 1120.38,
purchasing controls under Sec. 1120.62, acceptance activities under
proposed Sec. 1120.64, and production processes and controls under
proposed Sec. 1120.66. Manufacturers also would be required to
validate or verify their production process in accordance with proposed
Sec. 1120.66.
A manufacturer may determine that a risk is unacceptable if it
occurs infrequently but the consequences are severe. Likewise, a risk
may be unacceptable if the risk occurs frequently, even if it is not
associated with serious illness or injury. For example, if a cigarette
manufacturer uses a new filter supplier that uses methyl isothiocyanate
(which can cause throat irritation) in its filter processing, it may
determine that this is an unacceptable level of risk if it occurs
frequently, even though the severity of the risk is moderate or low.
Although testing alone is rarely considered an effective risk
treatment, testing can be useful to verify that control measures are
effectively minimizing or preventing risks. For example, microbial
testing of raw materials may verify that suppliers have controlled for
biological hazards. Environment testing also may verify whether
sanitation or environmental controls have addressed the potential for
environmental pathogens to contaminate tobacco products. For example,
during acceptance moisture testing, a manufacturer may determine a
finished product has excessive moisture content during the packing
process that has resulted in spoilage of cigarettes due to growth of
Aspergillus restrictus and Aspergillus glaucus mold, a biological
hazard (Ref. 88).
Where a manufacturer has identified a risk associated with consumer
misuse of a product, the manufacturer may need to redesign the product
in order to comply with this proposed provision. If there is a
potential for misuse that causes harm and such misuse could be
prevented, the manufacturer should address it. For example, a tobacco
product manufacturer may determine that a package redesign could reduce
choking hazards associated with dissolvable tobacco products or toxic
exposure to e-liquids (e.g., Refs. 89 and 90). Similarly, an ENDS
manufacturer could redesign a battery charger connection if the
manufacturer identifies the risk that users are misusing the USB
charging connection port and using a nonstandard USB power source that
does not match the manufacturer's specifications. Depending on the
manufacturer's assessment of the risk, a redesign may not always be
necessary. However, if new information suggests that risk treatment
short of redesign has not been effective, the proposed rule would
require the manufacturer to reassess their risk treatment activities
pursuant to proposed Sec. 1120.42(a)(1)(iii) and consider additional
mitigation.
Proposed Sec. 1120.42(a)(1)(iii) would require each finished and
bulk tobacco product manufacturer to reassess the risks whenever the
manufacturer becomes aware of new information that could change the
risk assessment and risk treatment, including information about
previously unidentified risks or the adequacy of risk treatment
measures.
The risk management process FDA is proposing is an ongoing process
whereby manufacturers update their risk assessment as new information
is learned. The purpose of the reassessment requirement is to determine
if existing risk assessment and risk treatment need to be updated in
light of new information that bears on the effectiveness of the risk
management process. New information can inform the scientific
understanding of a previously assessed risk or identify a new risk. A
finished or bulk tobacco product manufacturer may become aware of new
information in a variety of ways, including user and nonuser reports of
adverse experiences, records and reports (such as complaints, returned
products, nonconforming product, and CAPA), and through scientific
literature, publications, or public information, such as an industry
standard or FDA document.
Proposed Sec. 1120.42(a)(1)(iii) would specifically require
finished and bulk tobacco product manufacturers to reassess risks
whenever the manufacturer becomes aware of new information that
indicates a previously unidentified risk. For example, an ENDS
manufacturer may become aware that the ENDS product's power settings
can result in carbonyl generation which can increase cancer potency
(Refs. 91 and 92). Under these circumstances, the ENDS manufacturer
would have to undertake the risk assessment and risk treatment steps
for the newly identified risk.
Additionally, this provision would also require the manufacturer to
reassess the risks when it becomes aware of new information that
indicates that a previously identified risk they did not believe was
reasonably likely to occur is, in fact, reasonably likely to occur. For
example, a tobacco product manufacturer may have previously identified
metal fragments in chewing tobacco as a risk that was not reasonably
likely to occur. If the manufacturer begins to receive consumer
complaints about metal fragments being found in its chewing tobacco,
this new information would necessitate a reassessment of the risk to
determine whether the initial risk analysis and evaluation must be
updated and new risk treatment measures must be implemented.
In addition, this provision would also require manufacturers to
reassess risks when they become aware of new information that indicates
the existing risk treatment measures are ineffective.
[[Page 15207]]
For example, if consumer complaints report that finished tobacco
products continue to have NTRM after risk treatment measures have been
implemented, the tobacco product manufacturer would need to reassess
the risk and modify the treatment measures as necessary.
FDA recognizes that batteries and other components may be a source
of risk. Therefore, FDA is proposing that finished and bulk tobacco
product manufacturers, which are responsible for component selection
and design (e.g., an ENDS manufacturer responsible for the selection of
the battery and the manner in which it operates in the ENDS product),
would need to do a risk assessment of the risks associated with the
finished or bulk tobacco product, including risks attributable to such
components. For example, an ENDS manufacturer should perform a risk
assessment of the battery design (such as an internal or a commercially
available off-the-shelf external battery), safety rating, and suppliers
to consider potential risks associated with use of the battery with
their ENDS product that may occur during normal use (e.g., charging)
and during reasonably foreseeable misuse (e.g., customer replacement
with a non-OEM battery).
FDA is aware that not all tobacco product manufacturers design the
tobacco products they manufacture. Under this proposed rule, contract
manufacturers who are not responsible for product design would not be
required to assess the design risks associated with the products'
specifications. For example, if a contract manufacturer does not engage
in design activities but only manufactures a tobacco product for
another party based on specifications provided by that party, the
contract manufacturer would not be responsible for assessing the design
risks associated with the product's specifications.
For finished and bulk tobacco products first commercially marketed
or modified after the effective date of this rule, proposed Sec.
1120.42(a)(2) would require finished and bulk tobacco product
manufacturers to perform design verification to confirm that the
tobacco product and its packaging meet specifications and design
validation to assess the performance of the tobacco product. These
activities would be informed by the risk management process in proposed
Sec. 1120.42(a)(1). Process verification and process validation would
be separate requirements and are found in proposed Sec. 1120.66.
Design verification confirms that the product and packaging meet their
specifications. Design verification activities can include testing and
studies, and reviewing design documents before their release as
specifications in the MMR. For example, an ENDS manufacturer may
establish that the specification for a battery is a power of 4 volts,
temperature range of 200 [deg]C to 300 [deg]C, it must be charged in
less than 90 minutes, and that it can be recharged 1,000 times. Under
the proposed rule, the manufacturer would be required to perform
battery testing to verify that the battery performance meets those
specifications.
Design validation is a process to assess the product performance to
confirm that it consistently performs or functions as intended. For
example, a manufacturer could perform testing of child resistant
packaging to validate the effectiveness of the package design in
preventing children from accessing the tobacco product while allowing
adult users to open the package.
For finished and bulk tobacco products first commercially marketed
or modified after the effective date of this rule, proposed Sec.
1120.42(a)(3) would require that the product and packaging design be
approved by a designated, authorized individual. The review and
approval would be required to ensure that the product and packaging
specifications are supported by the product design verification and
validation activities and that appropriate risk treatment measures have
been implemented.
For finished and bulk tobacco products first commercially marketed
or modified after the effective date of this rule, proposed Sec.
1120.42(a)(4) would require finished and bulk tobacco product
manufacturers to transfer the approved product and packaging
specifications to the MMR. Proposed Sec. 1120.42(a)(5) would require
finished and bulk tobacco product manufacturers, where appropriate, to
utilize the processes under proposed Sec. 1120.42(a)(2) through (4)
for design changes before the changes are implemented.
Proposed Sec. 1120.42(b) would require finished and bulk tobacco
product manufacturers to maintain records of all activities required
under this section. These records would be required to include the date
and time, individual performing the activity, type of activity
performed, any information that demonstrates the requirement was met,
and any data or calculations necessary to reconstruct the results.
Manufacturers would have flexibility to determine the format in which
these records are maintained. For example, these records may be
maintained in a single record or single file of records, or as part of
a product- or product-type-specific index system that references and
includes the location of all the required information. The results of
the design and development activities would produce the information
documented in the MMR, including specifications, manufacturing methods
and procedures, and packaging and labeling (see proposed Sec.
1120.44(a)).
The proposed requirements for design verification and validation,
design approval, and design transfer under Sec. 1120.42(a)(2) through
(4) would not apply to existing tobacco products already commercially
marketed before the effective date of this rule, including, for
example, pre-existing tobacco products commercially marketed in the
United States as of February 15, 2007. Finished and bulk tobacco
product manufacturers would not be required to perform retroactive
design verification to confirm that such tobacco products and their
packages meet specifications, or retroactive design validation to
assess their performance. Similarly, finished and bulk tobacco product
manufacturers would not be required to perform retroactive design
approval and design transfer for such products under proposed Sec.
1120.42(b)(3) and (4). However, the proposed Sec. 1120.42(a)(2)-(4)
requirements would apply to finished and bulk tobacco products first
commercially marketed after the effective date of the rule, and to any
finished and bulk tobacco products that are modified after the
effective date of the rule, including changes made in order to comply
with a tobacco product standard. When changes are made to finished or
bulk tobacco products commercially marketed before the effective date
of any final TPMP rule, the proposed requirements of Sec.
1120.42(a)(2) must be followed to confirm that the tobacco product and
its package, as modified, meet specifications and that the tobacco
product will perform as intended.
The proposed design and development activities requirements would
help assure that the public health is protected by helping to prevent
illness, injury, or death not normally associated with the use of the
tobacco product, including to users and nonusers. The proposed
provisions would require finished and bulk tobacco product
manufacturers to perform an assessment of the known and reasonably
foreseeable risks associated with the tobacco product, its package, and
its production process, packing, and storage that may occur with normal
use of the tobacco product or with any reasonably foreseeable misuse of
the product, including user error. For
[[Page 15208]]
example, ENDS can overheat, resulting in fires and explosions (e.g.,
Refs. 64, 93 and 94). Under these proposed requirements, an ENDS
manufacturer would be required to assess the risk the battery poses in
the design of its finished tobacco product, as lithium batteries can
contribute to ``thermal runaway'' and cause a battery fire or explosion
(Ref. 67). If the ENDS manufacturer determines that this risk is
reasonably likely to occur and that it may cause serious illness,
injury, or death not normally associated with the use of the tobacco
product, it would then be required to take appropriate treatment
measures to significantly minimize or prevent the risk, such as use of
overcharging protection circuits, thermal power cutoffs, and internal
overpressure relief mechanisms that can help prevent and mitigate
thermal runaway. The proposed provision would then require
manufacturers to verify and validate the design of the product taking
into account these risk treatment measures.
FDA believes that engaging in a risk management process is the most
effective and efficient way to proactively ensure that risks associated
with finished and bulk tobacco products, their package, and their
production process, packing, and storage, are adequately assessed and
treated. FDA believes such an approach is more effective than
identifying and controlling risks through finished product testing or
sanitation controls alone (Ref. 95). Additionally, other TPMP
requirements such as product complaints, acceptance activities,
nonconforming product, and returned product may not be sufficient to
address all risks.
The requirement to maintain records of required design and
development activities could help FDA understand how a tobacco product
manufacturer has established the specifications in the MMR for the
finished or bulk tobacco product and their impact on public health. In
addition, in the event of a recall, FDA could use these records to
learn information that may be related to the recall and ascertain the
appropriate way to address the issue. For example, FDA is aware of
instances where contamination of cigarettes with a suspected chemical
hazard resulted in a recall. One cigarette manufacturer announced a
voluntary recall of approximately 8 billion cigarettes because the
company detected unusual tastes and peculiar odors in 36 product lines
(Ref. 82). Consumers who smoked the affected cigarettes reportedly
suffered from pneumonia, exacerbation of asthma, bronchitis, chronic
obstructive pulmonary disease, eosinophilic pneumonitis, and laryngitis
(Ref. 82). The manufacturer detected methyl isothiocyanate (MITC) in
the cigarette filters (Ref. 82). Adverse health effects from MITC
exposure (e.g., mucosal irritation of the respiratory and
gastrointestinal tracts, conjunctival irritation, and neurologic
symptoms) have been documented, although it was not established in this
recall event that the reported illnesses were associated with users
smoking contaminated cigarettes (Ref. 82). In such a scenario, if MITC
was not previously an identified risk but was subsequently determined
to pose a risk because it was used in the production of cigarette
filters by the filter supplier, this provision would have required the
manufacturer to reassess the risk and to take appropriate risk
treatment steps. The risk assessment and risk treatment steps could
include notifying the filter supplier to cease the use of this
substance to minimize or prevent this risk if the manufacturer
determined the level of risk to be unacceptable. Alternatively, the
manufacturer could use the updated risk assessment to choose an
alternate filter supplier who does not use MITC in the manufacture of
filters.
The proposed design and development activities requirements also
would help assure that the finished or bulk tobacco product is in
compliance with the requirements of chapter IX of the FD&C Act. For
example, finished or bulk tobacco products that pose risks such as
physical, chemical, and/or biological hazards may be adulterated under
section 902 of the FD&C Act. While some finished and bulk tobacco
product manufacturers may already have similar controls in place, FDA
believes that manufacturers should be required to engage in a risk
management process and perform design validation and verification to
help protect against the manufacture and distribution of nonconforming
and/or contaminated product.
3. Master Manufacturing Record
Proposed Sec. 1120.44(a) would require finished and bulk tobacco
product manufacturers to establish and maintain an MMR for each
finished and bulk tobacco product they manufacture for distribution.
These proposed requirements are similar to those in other FDA-regulated
industry manufacturing regulations (e.g., Sec. 820.181). An MMR is a
document or a designated compilation of documents containing the
established specifications for a tobacco product, including acceptance
criteria for those specifications, all relevant manufacturing methods
and production process procedures for the tobacco product, and all
approved packaging, labeling, and labels for the tobacco product.
Under proposed Sec. 1120.44(a)(1), the MMR must include the
tobacco product specifications and acceptance criteria for those
specifications. A tobacco product specification is any requirement
established by the manufacturer (including specifications necessary to
ensure that the tobacco product meets any applicable product standard)
with which a product must conform. Tobacco product specifications can
include physical, chemical, and biological specifications. Examples of
physical specifications include length, circumference, and pressure
drop for cigarettes and cut size and weight for smokeless tobacco
products. An example of a chemical specification is a pH level for
smokeless tobacco products, and an example of a biological
specification is a specification related to the use of a biological
fermentation agent used during the manufacturing process for smokeless
tobacco products.
Tobacco product specifications in the MMR could include
specifications for the finished or bulk tobacco products as well as
specifications for incoming components and in-process tobacco products.
For example, a tobacco product manufacturer may establish
specifications for the cut size of incoming tobacco cut filler or the
length, diameter, and tow of incoming filters. Tobacco product
manufacturers may also establish specifications for in-process tobacco
products, for example, a specification for the pH of fermented tobacco
before it is packaged as a finished smokeless tobacco product or a
specification for the length, circumference, and pressure drop of
cigarette filter rods before they are packaged as finished cigarettes.
In addition, tobacco product manufacturers may establish specifications
for finished tobacco products, for example, specifications for the
length, circumference, and pressure drop for cigarettes, or cut size
and weight for smokeless tobacco products.
Proposed Sec. 1120.44(a)(1) also would require that the MMR
include acceptance criteria for the tobacco product specifications. The
acceptance criteria should indicate if there is a particular value,
range, minimum or maximum value, and/or standard deviation associated
with a specification for an incoming component, in-process product, or
finished or bulk tobacco product. For example, if a smokeless
[[Page 15209]]
tobacco product manufacturer establishes a pH and a weight
specification for a finished smokeless tobacco product, proposed Sec.
1120.44(a)(1) would require that the MMR for the product indicate the
specific pH and weight acceptance criteria, for example, 7.2 0.5 pH and 3g 0.2 gram (g), respectively. Similarly,
if an ENDS manufacturer establishes a voltage specification for an
adjustable, variable voltage product, the MMR would have to indicate
the voltage acceptance criteria, for example, a range of 3-6 V. While
this proposed rule would require acceptance criteria, the tobacco
product manufacturer would determine the specific acceptance criteria
that are appropriate for each established specification.
Under the proposed requirement, it would generally be up to
manufacturers to determine what specifications to include in the MMR
for each particular product they manufacture. However, proposed Sec.
1120.44(a)(1)(i) through (iv) would require that, at a minimum, tobacco
product specifications in the MMR include certain specifications
related to product content, design, any applicable product standards
established by FDA under section 907 of the FD&C Act, and pesticide
chemical residues for raw tobacco.
Proposed Sec. 1120.44(a)(1)(i) would require the product
specifications in the MMR to include the identity and amount of any
components or parts, ingredients, additives, and materials in the
finished or bulk tobacco product. This information could be presented,
for example, in a bill of materials that describes the identity and
amount of the ingredients, additives, and materials in a finished
tobacco product. The identity of all components or parts, ingredients,
additives, and materials in the finished or bulk tobacco product should
include a uniquely identifying name and/or number information. The
proposed approach for uniquely identifying information is intended to
be consistent with FDA's current thinking on listing of ingredients
under section 904 of the FD&C Act as articulated in FDA's guidance
entitled ``Listing of Ingredients in Tobacco Products.'' For example,
for ingredients that are single chemical substances, uniquely
identifying information should be a unique scientific name or code,
such as the FDA Unique Ingredient Identifier code, Chemical Abstracts
Service number, or International Union of Pure and Applied Chemistry
name. Leaf tobacco (i.e., whole leaf or parts) that has been prepared
solely by mechanical processing that involves no chemical, additive, or
substance other than potable water should be uniquely identified by, if
known: the type (e.g., burley, bright, oriental); the variety; the cure
method (e.g., flue, fire, sun, steam, air) and heat source (e.g.,
propane, wood); and a description of any recombinant DNA technology
used to engineer the tobacco. Complex purchased ingredients, as
described in FDA's revised guidance, ``Listing of Ingredients in
Tobacco Products,'' should be identified by: the complete name of the
manufacturer of the complex purchased ingredient and the uniquely
identifying item name and/or number (e.g., catalog number or Universal
Product Code (UPC)) used by that manufacturer. Complex ingredients made
by the tobacco product manufacturer or made to the tobacco product
manufacturer's specifications should be included in the MMR in a manner
that uniquely identifies each individual ingredient.
We recognize that some tobacco product manufacturers obtain certain
components or parts for their products from other manufacturers or
suppliers and may not be in a position to know every individual
ingredient in those components or parts. This is especially true if the
component or part is, for example, a proprietary blend. In these
instances, the tobacco product manufacturer could comply with proposed
Sec. 1120.44(a)(1)(i) by including the complete name of the
manufacturer of the component or part and a uniquely identifying item
name and/or number (e.g., catalog number or UPC) used by that
manufacturer. The tobacco product manufacturer, however, would have to
comply with additional requirements intended to ensure awareness of any
changes to purchased components or parts that may affect the tobacco
product (see proposed Sec. 1120.62(c), Purchasing controls).
Proposed Sec. 1120.44(a)(1)(ii) would require the MMR to include
the finished or bulk tobacco product design, meaning the form and
structure concerning and the manner in which components or parts,
ingredients, additives, and materials are integrated to produce a
tobacco product. For example, a cigarette's design could include design
features such as ventilation, paper porosity, tobacco cut width, and
filter efficiency and the manner in which the tobacco cut filler,
filter, cigarette paper, tipping paper, and plug wrap are assembled to
produce a finished cigarette.
Under proposed Sec. 1120.44(a)(1)(ii), a manufacturer must also
include an identification of the product's heating source, if any
(e.g., burning coal, electric, chemical reaction, carbon tip), a
discussion of the intended user operation (how the tobacco product will
be used or operated by a user), and any relevant product drawings or
schematics. For example, a discussion of the intended user operation of
an ENDS product could include the appropriate and intended methods to
charge the ENDS battery or how to handle, refill, and store the e-
liquids for the ENDS product.
Proposed Sec. 1120.44(a)(1)(iii) would require the MMR to include
any specification necessary to ensure that the tobacco product meets
any applicable product standard established under section 907 of the
FD&C Act. For example, under section 907 of the FD&C Act, FDA could
establish a product standard requiring the reduction of an additive or
constituent in a tobacco product. In this case, the tobacco product
manufacturer would be required to include any specification necessary
to ensure that the product meets the established standard for that
additive or constituent. Finally, proposed Sec. 1120.44(a)(1)(iv)
would require the MMR to include specifications for pesticide chemical
residues for raw tobacco.
Proposed Sec. 1120.44(a)(2) would require the MMR to include all
relevant manufacturing methods and production process procedures. This
requirement is intended to capture all the manufacturing steps involved
in making the tobacco product, from receipt of incoming materials to
distribution of the finished or bulk product. Under this requirement,
the tobacco product manufacturer would be required to include any
process controls, production process specifications with relevant
acceptance criteria, and monitoring and acceptance activities
(inspections, testing, evaluation, and other verification activities).
For example, a smokeless tobacco product manufacturer may control its
fermentation process by using a specific amount of a biological agent,
controlling temperature and humidity, and setting turn cycle
specifications. Under the proposed requirements, the manufacturer must
include these production process specifications and activities in the
MMR for the finished or bulk tobacco product. The manufacturer would
also be required to include any established acceptance criteria
associated with these activities and process specifications, for
example, acceptable temperature and humidity ranges for the
fermentation process.
The manufacturing methods and production process procedures in the
MMR would also be required to include any monitoring and acceptance
[[Page 15210]]
activities. These are the activities the manufacturer performs to
ensure that the production process meets the established process
specifications. Acceptance and monitoring activities may include
inspections, tests, evaluation, and other verification activities.
Under proposed Sec. 1120.44(a)(2), the manufacturer would be required
to document all these activities in the MMR.
Specific aspects of the requirement in proposed Sec. 1120.44(a)(2)
and related requirements are further discussed in the proposed sections
that follow, including proposed Sec. Sec. 1120.64 (Acceptance
activities), 1120.66 (Production processes and controls), and 1120.68
(Laboratory controls).
Proposed Sec. 1120.44(a)(3) would require the MMR to include all
packaging, labeling, and labels approved by the manufacturer for use
with the finished or bulk tobacco product. To satisfy this requirement,
a tobacco product manufacturer could maintain actual copies of the
packaging, labeling, and labels approved for use with the finished and
bulk tobacco products. Alternatively, a manufacturer could maintain
artwork files that describe the design, layout, and content of the
packaging, labeling, and labels approved for use with the products. For
example, a finished tobacco product manufacturer may have packaging and
labeling materials with different warning statements or different
product package inserts or onserts. Under the proposed requirement, the
MMR for the finished tobacco product would have to include or reference
the location of these materials so that they can be readily accessible
to FDA during inspections.
The MMR could be prepared either as a single document (or single
file of documents) or as a product-specific index system that
references and includes the location of all the required information.
For example, if a specific manufacturing procedure is relevant to
multiple tobacco products, the manufacturer would not need to reproduce
that procedure in the MMR file for each product; instead the MMR file
for each product could simply list and cross-reference the procedure
(e.g., identify it by a name and/or number) and indicate where the
procedure can be found. Similarly, MMR files for multiple products
could be included in one single document, as long as it is clear from
the document what information pertains to each specific finished or
bulk tobacco product.
Proposed Sec. 1120.44(b) would require finished and bulk tobacco
product manufacturers to establish and maintain procedures for the
review and approval of the MMR, including any changes made to the MMR
after initial approval. Under these procedures, a designated, qualified
individual would be required to review and approve all MMR information
before it is implemented in the manufacture of finished or bulk tobacco
products for distribution. The designated, qualified individual's
approval of the MMR would be required to be documented by date of
approval and name and signature of the individual(s) approving the
document.
When reviewing and approving the MMR for a tobacco product, the
designated, qualified individual would be required to confirm that any
design activities conducted to support the tobacco product
specifications have been completed in accordance with the product
design and development procedures established by the manufacturer under
Sec. 1120.42 and that the resulting production specifications are
correctly transferred into the established MMR. These proposed
requirements are intended to ensure that the tobacco product
manufacturer has adequate control over the MMR, including changes to
the MMR, and therefore over the product, prior to its release for
distribution.
Proposed Sec. 1120.44(c) would require that the MMR describe which
methods and procedures established under Sec. 1120.44(a)(2) and
related sections, including Sec. Sec. 1120.62 (Purchasing controls),
1120.64 (Acceptance activities), 1120.66 (Production processes and
controls), and 1120.68 (Laboratory controls), are used to ensure that
the tobacco product is manufactured in conformance with each tobacco
product specification established under Sec. 1120.44(a)(1). Thus,
under proposed Sec. 1120.44(a)(1), the MMR would include all
established product specifications; under proposed Sec. 1120.44(a)(2),
the MMR would include all relevant manufacturing methods and production
process procedures; and under proposed Sec. 1120.44(c), the MMR would
link the methods and procedures with the specifications by indicating
which method or procedure would be used to ensure that each particular
specification is met.
For example, under proposed Sec. 1120.44(a)(1) a finished
cigarette manufacturer may establish specifications for the porosity,
ink type and color, and burn properties of a cigarette paper. If the
manufacturer receives the paper from a qualified cigarette paper
supplier (consistent with the purchasing controls in proposed Sec.
1120.62) and ensures that the paper meets its specifications by relying
on a Certificate of Analysis (CoA) from the supplier that addresses
these specifications, under proposed Sec. 1120.44(c), the manufacturer
would be required to indicate in the MMR that a supplier's CoA is used
to ensure that the cigarette paper meets specifications for porosity,
ink type and color, and burn properties. Similarly, a smokeless tobacco
product manufacturer may use a laboratory test as its acceptance
activity (consistent with the acceptance activity requirements in
proposed Sec. 1120.64) to ensure that a smokeless product meets its pH
specification, or a cigarette manufacturer may use a validated cutting
process (consistent with the production processes and controls in
proposed Sec. 1120.66 and laboratory controls in proposed Sec.
1120.68) to demonstrate that the tobacco cut filler meets its cut size
specification. Under proposed Sec. 1120.44(c), the manufacturers would
be required to indicate the link between these activities and controls
and the tobacco product specifications in the MMR.
The Agency believes that the proposed requirements would help
assure that the public health is protected and that tobacco products
are in compliance with the requirements of chapter IX of the FD&C Act.
The proposed requirements would accomplish this by requiring
manufacturers to establish specifications for each finished or bulk
tobacco product and follow manufacturing methods and procedures that
ensure that those specifications are met and, therefore, that products
are manufactured in a controlled and consistent manner. The proposed
MMR requirements provide a foundation for several of the requirements
in part 1120. Building on the specifications established in the MMR,
the purchasing controls, acceptance activities, process controls, and
production record requirements would help ensure that each batch of
tobacco product is manufactured in conformance with its established
specifications. A manufacturer that fails to maintain control over its
production process could manufacture and distribute nonconforming
tobacco products, which could adversely affect public health. Because
the MMR forms the foundation for the process controls that ensure that
the production process operates as intended, the proposed MMR
requirements would help ensure that nonconforming tobacco products are
not manufactured and released for distribution.
Under the proposed MMR requirements, manufacturers would be
required to establish specifications
[[Page 15211]]
related to the content and design of their finished and bulk tobacco
products. Content and design are two critical parameters of finished
and bulk tobacco products that can have a direct effect on public
health. The physical design specifications of a tobacco product
interact with its chemical composition to influence its function and
effect on consumers. Thus, the content and design of finished and bulk
tobacco products can impact the health consequences and addictiveness
of the product. For example, the design of a cigarette filter's
ventilation impacts the level of tar, nicotine, and carbon monoxide
produced in the cigarette's smoke (Ref. 96). If a cigarette deviates
from this ventilation design, the amount of tar, nicotine, and carbon
monoxide delivered to the user may vary, affecting the tobacco
product's toxicity and addictiveness. Because the content and design of
a tobacco product can directly (e.g., by increasing harmful emissions)
or indirectly (e.g., by increasing the addictiveness and the amount of
use) contribute to the harm of a product, tobacco products that are
manufactured inconsistently with established specifications may cause
increased harm to the public health beyond what is normally associated
with the product (Ref. 6). Requiring manufacturers to establish product
specifications and manufacture products that meet those specifications
helps minimize harm to public health associated with nonconforming
products.
In addition, the Agency believes that the proposed MMR requirements
would help assure that tobacco products are in compliance with the
requirements of chapter IX of the FD&C Act. For example, the proposed
requirements would enable the Agency to monitor and confirm that
tobacco products are not manufactured in a manner that causes them to
become adulterated or misbranded in violation of section 902(1) through
(3) or 903 of the FD&C Act.
By requiring manufacturers to establish product specifications and
manufacturing methods and procedures, the proposed requirements would
reduce the chances of adulteration during the production process. For
example, maintaining a state of control would help decrease the
likelihood that products contain filthy, putrid, or decomposed
substances, or are otherwise contaminated by added poisonous or
deleterious substances that may render the product injurious to health.
A controlled production process would also help ensure that products
are not prepared, packed, or held under insanitary conditions.
The proposed MMR requirements, in particular proposed Sec.
1120.44(a)(3), would also help ensure that the packaging, labeling, or
labels of finished tobacco products comply with applicable statutory
and regulatory requirements. For example, the packaging and labeling
information maintained in the MMR would help FDA ascertain whether
manufacturers are adulterating or misbranding products by approving and
using packaging or labeling that is false or misleading, lacks required
health warnings, or contains unauthorized modified risk claims.
The proposed MMR requirements, together with the proposed process
controls, also would enable tobacco product manufacturers to ensure,
and FDA to verify, that tobacco products are manufactured in compliance
with the applicable premarket requirements under sections 905 and 910
of the FD&C Act. Specifically, the proposed requirements would enable
FDA to verify that the established specifications for new or MRTPs are
consistent with the tobacco product specifications provided by the
manufacturer to FDA in the relevant tobacco product applications (i.e.,
SE Report, request for SE exemption, PMTA, MRTPA) and that the
specifications for pre-existing tobacco products are consistent with
their original characteristics. The proposed MMR requirements would
also help manufacturers to ensure, and FDA to verify, that
manufacturers are not making changes to tobacco products that may
render the products new and adulterated under section 902(6) of the
FD&C Act or misbranded under section 903(a)(6) of the FD&C Act.
The MMR requirements would also help ensure that tobacco products
are manufactured in compliance with any tobacco product standards
established under section 907 of the FD&C Act. Under section 907, the
Agency can adopt a tobacco product standard if it finds that the
standard is appropriate for the protection of the public health.
Proposed Sec. 1120.44(a)(1)(iii) would require the manufacturer to
establish in the MMR any specifications necessary to ensure that the
tobacco product meets any applicable product standard. For example,
under section 907, FDA could require a reduction or elimination of an
additive or constituent. In such an instance, proposed Sec.
1120.44(a)(1)(iii) would require manufacturers to establish
specifications in the MMR to ensure that the additive or constituent is
reduced or eliminated in accordance with the standard.
E. Process Controls
1. Purchasing Controls
Proposed Sec. 1120.62 would require manufacturers to ensure that
purchased or otherwise received products and services from suppliers
conform to established specifications and that suppliers are qualified.
Specifically, proposed Sec. 1120.62(a) would require finished and bulk
tobacco product manufacturers to establish and maintain procedures to
ensure that each purchased or otherwise received product or service
related to the manufacture of a finished or bulk tobacco product is
from a qualified supplier and conforms to established specifications.
In this context, ``products or services related to the manufacture of a
finished or bulk tobacco product'' means products or services that are
used in the manufacture of the product or that could impact the
performance, composition, constituents or characteristics of the
product.
A purchased or otherwise received product related to the
manufacture of a finished or bulk tobacco product would include a
component or part, ingredient, additive, or other material purchased or
received for use in the manufacture of a finished or bulk tobacco
product. It also would include manufacturing materials as well as other
materials purchased or received for use in the manufacture, packing,
and storage of tobacco products, on tobacco product contact surfaces,
or for the manufacturing operation, including cleaning and sanitation,
of buildings, facilities, and grounds.
A supplier of such product may be internal (from an establishment
within the manufacturer's organization; e.g., a sister facility) or
external (from an entity outside of the manufacturer; e.g., an external
third-party entity that supplies tobacco blends or flavorings). For
example, a cigarette manufacturer may establish filter specifications
for circumference, length, and pressure drop in the MMR in accordance
with proposed Sec. 1120.44(a)(1) and purchase filters from an external
supplier. The proposed purchasing controls provision would require that
the cigarette manufacturer establish and maintain procedures to ensure
that the filter supplier is qualified and that the filters purchased
and received from the external filter supplier conform to the
established specifications. Such purchasing control procedures would be
required whether payment for the products or services occurs or not.
Thus, for example, a cigarette manufacturer would be required to comply
with these requirements even when it receives
[[Page 15212]]
filters from an internal supplier, such as a ``sister facility'' or
another corporate or financial affiliate.
A ``purchased or otherwise received service related to the
manufacture of a finished or bulk tobacco product'' would include any
activity associated with a manufacturing method or production process
procedure established in Sec. 1120.44(a)(2) as well as any activity
regulated under proposed part 1120. Such services would include
manufacturing or other activities (e.g., specification development,
laboratory testing, packaging and labeling) that are contracted to
others. For example, a tobacco product manufacturer may contract with a
third-party laboratory to perform laboratory tests, or contract with
others to perform certain activities required under proposed part 1120,
such as complaint handling, facility cleaning, or pest control.
Purchasing controls for such outsourcing services would be an
additional requirement to help ensure that any service purchased or
otherwise received from a supplier complies with the relevant
requirements in proposed part 1120 (e.g., Sec. Sec. 1120.44(a)(2),
1120.68, 1120.14, 1120.34) and meets specified requirements. In such
cases, the finished or bulk tobacco product manufacturer would still be
responsible for complying with all applicable requirements under
proposed part 1120, even though it has chosen to outsource certain
activities.
Proposed Sec. 1120.62(b) would require finished and bulk tobacco
product manufacturers to establish and maintain procedures for
qualifying their suppliers. It is important that suppliers be qualified
to demonstrate their ability to provide products and services to
tobacco product manufacturers that meet established specifications.
Proposed Sec. 1120.62(b)(1) would require the qualification procedures
to include evaluating and selecting potential suppliers based on their
ability to meet requirements set by the manufacturer in writing (on
paper or electronically). Supplier evaluation and selection may be
based, in part, on a supplier's past performance (i.e., a supplier's
historical ability to meet a manufacturer's specifications or
requirements consistently). Qualification could also include onsite
visits, audits of the supplier's practices or records, or periodic
testing or sampling of the supplier's products or services to determine
if they conform to established specifications and if the supplier
complies with applicable requirements under proposed part 1120. It
would be the finished and bulk tobacco product manufacturer's
responsibility to establish the appropriate supplier evaluation and
selection process to ensure that purchased or otherwise received
products and services related to the manufacture of a finished or bulk
tobacco product meet established requirements.
Proposed Sec. 1120.62(b)(2) would require the qualification
procedures to include provisions that define the type and extent of
control to be exercised over selected suppliers and their product or
service, based on evaluation results. Manufacturers should determine
the degree of control necessary based on the specific product or
service purchased or otherwise received. When determining the type and
extent of control to be exercised over qualified suppliers,
manufacturers should use an appropriate mix of evaluations, which can
include audits and acceptance activities, to ensure that products and
services conform to established specifications. Factors such as the
tobacco product manufacturer's knowledge or control of the supplier's
manufacturing practices, the supplier's history of providing acceptable
products or services, history or trends of delivering products or
services that do not meet specifications, and the impact of the product
or service on the finished or bulk tobacco product meeting its
established specifications, can inform the type and extent of control
needed for a particular supplied product or service. For example, if a
tobacco product manufacturer determines that a component supplier has a
history of providing acceptable product that meets established
specifications, it may determine that a CoA is an adequate control.
However, if the tobacco product manufacturer observes a trend that a
supplier has been providing nonconforming products that have been
rejected and returned, it may determine that increased audits or
incoming product acceptance activities such as testing may be needed to
comply with these proposed requirements. FDA has observed on
inspections that manufacturers may implement more rigorous control over
those suppliers that are determined to have a ``critical'' impact on
product specifications and controls (Ref. 97).
Proposed Sec. 1120.62(b)(3) would require the qualification
procedures to include developing a list of qualified suppliers and
their product(s) or service(s) and updating this information
periodically. This list of qualified suppliers is intended to help
provide assurance to the manufacturer and FDA that each supplier has
been evaluated and selected based on its ability to meet established
requirements.
Proposed Sec. 1120.62(b)(4) would require that, as part of the
qualification procedures, finished and bulk tobacco product
manufacturers monitor qualified suppliers to ensure they meet specified
requirements and perform reevaluation as needed. This requirement could
be met by periodic testing or sampling, or through periodic
reevaluation of the types of information considered for initial
evaluation and selection of a supplier (e.g., records of nonconforming
product, onsite audits, independent test results) under proposed Sec.
1120.62(b)(1). Thus, the same kinds of information or records could be
used for both initial qualification and ongoing monitoring of
suppliers. For example, a manufacturer may use records of a supplier's
performance (e.g., records showing that a product meets established
specifications) to initially qualify suppliers as well as to monitor
their continued ability to meet specified requirements and determine
whether any adjustments to the type and extent of control over
qualified suppliers are necessary (see proposed Sec. 1120.62(b)(2)). A
manufacturer may determine that a supplier with a history of deficient
auditing results or that repeatedly fails to meet established
requirements should no longer be a qualified supplier.
FDA notes that this proposed rule would allow for different
approaches to monitoring suppliers. While some suppliers might warrant
onsite visits depending on the products at issue, some products could
be monitored through acceptance activities. For example, if a supplier
supplies a manufacturer with labels bearing the required warnings for
its finished tobacco product and the historical rejection rate of the
labels at receipt is 1 percent, but that rate has recently risen to 25
percent, the manufacturer may consider that supplier no longer
qualified. Given that manufacturers are required to establish and
maintain records of acceptance activities under proposed Sec.
1120.64(e), reviewing trend lines across these activities would be an
acceptable way to comply with this provision.
Proposed Sec. 1120.62(c) would require finished and bulk tobacco
product manufacturers to maintain records of all activities conducted
under proposed Sec. 1120.62. Records must include the date and time,
individual performing the activity, type of activity performed, any
information that demonstrates the requirement was met, and any data or
calculations necessary to reconstruct the results.
[[Page 15213]]
The records described in this proposed provision would include all
types of purchasing records. Purchasing records are those records
associated with any supplier contract, the established specifications
for the product or service being provided, and any activities
undertaken to qualify, requalify, and monitor suppliers. Purchasing
records contain information on the specifications or requirements for a
specific product or service. They could include a purchasing contract
between a manufacturer and supplier, documents and records that set
forth the quality requirements (i.e., procedures and controls) that the
supplier must comply with, documents and records that reflect the
activities that the manufacturer uses to control and monitor the
supplier (e.g., audits), and documents and records provided by the
supplier that indicate the established specifications for the product
or service (e.g., certificate of analysis (CoA), drawings,
specifications sheets, catalogue numbers, engineering change order).
Some types of purchasing records also may demonstrate compliance with
other provisions of this proposed rule. For example, a CoA that
documents the specified requirements for filters purchased from a
supplier may constitute a purchasing record for purposes of this
section, but it could also be used as an acceptance activity record to
verify that a received batch of filters meets established
specifications. Similarly, a finished tobacco product manufacturer
using a contract pest control service to comply with the proposed
animal and pest control requirement in Sec. 1120.34(e) would be
required to maintain the invoice documenting purchase of this service
to satisfy the recordkeeping requirements under proposed Sec.
1120.62(c) as well as the recordkeeping requirements under proposed
Sec. 1120.34(f).
Proposed Sec. 1120.62(c) would also require that records
maintained under this section include a written agreement (e.g.,
purchase order, contractual agreement) that the supplier will notify
the manufacturer of any change in the product or service so that the
manufacturer can determine whether the change may affect the
specifications of the finished or bulk tobacco product established in
accordance with Sec. 1120.44(a)(1). This provision is necessary to
ensure that a supplier does not make any changes to the product or
service without the knowledge of the finished or bulk tobacco product
manufacturer that would result in a change to a finished or bulk
tobacco product's specifications, rendering it a nonconforming product.
If a tobacco product manufacturer conducts audits to address the
supplier qualification requirements at proposed Sec. 1120.62(b), FDA,
as a matter of policy, generally would not request to review or copy
such audit records during routine inspections. Instead, FDA would
consider a written certification by the manufacturer's management with
executive responsibility stating that the audits have been performed
and documented, the dates on which they were performed, and that any
action taken in response to the audit results has been completed, as
sufficient to meet the recordkeeping requirement under proposed Sec.
1120.62(c). Nevertheless, this provision would not limit the Agency's
ability to request for review or copy any procedures created to meet
the requirement at proposed Sec. 1120.62(b).
A tobacco product manufacturer could contract out certain
activities required under proposed part 1120. To ensure purchased or
otherwise received products or services conform to specified
requirements, each tobacco product manufacturer would need to establish
and maintain procedures to ensure that purchasing is carried out
subject to adequate controls, including the evaluation and selection of
suppliers, and the clear and unambiguous specification of requirements
for such suppliers. In addition, the manufacturer would be required to
have acceptance activities in accordance with proposed Sec. 1120.64.
These controls would help ensure that only suppliers that meet the
specified requirements are used.
The finished or bulk tobacco product manufacturer would have the
ultimate responsibility for ensuring that all applicable requirements
under proposed part 1120 are met. For example, if a finished or bulk
tobacco product manufacturer outsources laboratory testing services
performed as part of an acceptance activity to a contractor, the
manufacturer would be required to use purchasing controls to help
ensure that the contract laboratory's procedures, processes, and
records comply with the proposed laboratory controls requirements. The
finished or bulk tobacco product manufacturer would be responsible if
the contract laboratory does not adequately implement laboratory
control processes. Additionally, the finished or bulk tobacco product
manufacturer would be responsible for ensuring it receives all the
documents and records needed to comply with proposed Sec. 1120.122,
including all relevant metadata. A supplier (including a contractor or
consultant) would be directly responsible for complying with part 1120
to the extent that it is a finished or bulk tobacco product
manufacturer under this proposed rule. For example, if a finished
tobacco product manufacturer sends ENDS products to a contract packager
to package and label the products for consumer use, the finished
tobacco product manufacturer would be required to use purchasing
controls to help ensure that the contract packager's packaging and
labeling activities meet specified requirements; additionally, the
contract packager would be covered under the proposed rule as a
finished tobacco product manufacturer and would be directly responsible
for the packaging and labeling requirements under the proposed rule
(see the discussion of proposed subpart F in section IV.F).
The proposed regulation is intended to allow flexibility in the way
finished and bulk tobacco product manufacturers ensure the
acceptability of products and services. Under the proposed purchasing
control requirements, manufacturers would be required to establish and
maintain procedures that clearly define the type and extent of control
they intend to apply to suppliers and their products and services. A
finished or bulk tobacco product manufacturer may choose to provide
greater in-house controls such as additional acceptance activities (see
discussion of proposed Sec. 1120.64 in section IV.F.2) to ensure that
products and services meet specified requirements, or the manufacturer
may require that the supplier adopt measures necessary to ensure
acceptability, as appropriate, for example, batch testing. FDA believes
that a mix of purchasing controls and in-house manufacturing controls
will generally be necessary to ensure acceptability of received
products and services. A manufacturer could review and approve the
supplier's procedures or perform supplier audits to assess the
supplier's continued capability to provide acceptable product. The
manufacturer could also review historical data, monitor and look for
trends in data such as acceptance and nonconforming product records,
and perform inspection and testing of received products.
FDA has observed that tobacco product manufacturers use a variety
of different purchasing controls to ensure that received products and
services conform to established specifications. For example, a
manufacturer may use different purchasing controls based on the degree
of impact that the supplied product or service may have on the
[[Page 15214]]
finished or bulk tobacco product. A manufacturer may determine that a
supplier of liquid nicotine would need to provide a certificate of
analysis of the nicotine concentration for each batch, undergo a yearly
audit, and send every fifth batch for an independent laboratory
analysis to confirm a nonconformance rate of less than 1 percent. In
contrast, the manufacturer may determine that a supplier of outer
packaging for shipping (that does not come into contact with the
tobacco product) only needs to be initially qualified and to maintain
production records for review by the manufacturer as requested. In
addition, these proposed requirements are generally similar to the
practices of manufacturing establishments that follow ISO 9001.
The proposed purchasing controls requirements would help assure
that the public health is protected by ensuring that suppliers are
capable of providing products and services that conform to established
specifications and other specified requirements set by the
manufacturer. A change in a received product may impact one or more of
the established specifications of the finished or bulk tobacco product,
rendering it nonconforming. For example, a menthol supplier may change
its menthol formulation by using a different chemical compound, such as
L-menthol instead of D-menthol stereoisomer. This change in formulation
may affect the specification for this ingredient and cause the finished
tobacco product not to meet the specifications for menthol established
in the MMR. This change is formulation may also impact public health as
the change from D-menthol to L-menthol may promote smoking initiation
and nicotine addiction (Ref. 98).
A change in service also may impact an established specification.
For example, if a contract laboratory changes the sampling plan for
product acceptance, the test results may no longer be representative of
the product, which may result in a nonconforming product. Use of
components or parts, ingredients, additives, and materials that do not
meet specifications may result in the manufacture of a nonconforming
tobacco product. In addition, use of an unqualified laboratory to
perform testing and sampling may result in a failure to conduct
adequate product acceptance activities and in the manufacture of a
nonconforming tobacco product.
The proposed purchasing controls requirements would also help
assure that tobacco products are in compliance with chapter IX of the
FD&C Act. For example, purchasing controls would help ensure that
products meet relevant requirements under sections 905 and 910 of the
FD&C Act and that such products are not adulterated under section
902(6) or misbranded under section 903(a)(6) of the FD&C Act. The
proposed requirements would enable the tobacco product manufacturer to
be aware of any change to supplied products so that it may determine
whether the change may affect the established specifications of the
finished or bulk tobacco product in the MMR. A change in an established
tobacco product specification can result in a modification and the
creation of a new tobacco product under section 910(a)(1)(B) of the
FD&C Act for which premarket review is required. For example, a change
in the denier per filament specification of the acetate tow material of
a cigarette filter would change the filter's pressure drop, rendering
it a new tobacco product (Ref. 99). Therefore, this section would help
manufacturers to ensure, and FDA to verify, that manufacturers are not
making changes to their tobacco products that may render the products
adulterated under section 902(6) or misbranded under section 903(a)(6)
of the FD&C Act. In addition, if a tobacco product standard establishes
requirements respecting a component of a tobacco product, the proposed
purchasing controls requirement would help a finished tobacco product
manufacturer that obtains such component from a supplier to ensure that
the purchased or received component conforms to the standard. Likewise,
if a tobacco product standard establishes requirements for testing of a
tobacco product and the testing is performed by a contract laboratory,
the proposed requirement would help ensure that the purchased or
received service results in a product that conforms to the tobacco
product standard.
The proposed purchasing controls requirements would also help
ensure that tobacco products are not adulterated under section 902 of
the FD&C Act by ensuring that purchased or received products are not
contaminated or held under insanitary conditions. For example, a bulk
manufacturer may require through purchasing controls that leaf
producers follow a Good Agricultural Practice program, including the
use of approved pesticides. This would help ensure that purchased leaf
tobacco is not treated with unapproved pesticides that may contain
``any added poisonous or added deleterious substance that may render
the product injurious to health'' and, therefore, adulterated under
section 902(1) of the FD&C Act.
2. Acceptance Activities
Proposed Sec. 1120.64(a) would require tobacco product
manufacturers to establish and maintain procedures for acceptance
activities, including acceptance criteria. Acceptance activities can be
used throughout the production process--incoming, during the receipt of
incoming materials; in-process, during the manufacturing process; and
final, prior to the release of the finished or bulk product for
distribution. These proposed requirements are generally similar to the
practices of manufacturing establishments that follow ISO 9001.
Acceptance activities could include inspections, tests,
evaluations, and other verification activities. Inspections could
include visual inspection of incoming, finished, or bulk tobacco
products (Refs. 100 and 101). Testing could include laboratory testing,
such as testing the resistance to draw of a cigarette (Ref. 102). Other
verification activities could include, for example, review of a
supplier's CoA to ensure that an ingredient meets its specification for
purity (e.g., Ref. 103), or use of worksheets or programs to determine
that the correct amount or weight of materials, ingredients, and
additives has been used. In addition, tobacco product acceptance
activities could include use of a validated production process with
appropriate continued process verification under proposed Sec.
1120.66(b).
Although a manufacturer could rely on the review of purchasing
records during incoming acceptance such as a CoA, there may be
circumstances where testing or inspection may be necessary for
accepting incoming product. For example, if a manufacturer determines
that a supplier's product is close to the outer parameters of
acceptability, the manufacturer could establish a testing requirement
to audit the supplier under Sec. 1120.62(b)(2) to confirm the
information that is supplied in the CoA. Manufacturers would have the
flexibility to choose which acceptance activity method(s) is most
suitable to their needs, products, and manufacturing process.
Proposed Sec. 1120.64(a) also would require that procedures for
all acceptance activities include acceptance criteria. Acceptance
criteria could be expressed as values, ranges, or tolerances or may
include criteria such as appearance, color, or specific gravity (e.g.,
Ref. 104). For example, under these proposed requirements, an e-liquid
manufacturer who uses liquid
[[Page 15215]]
nicotine to make e-liquids could perform laboratory testing as an
acceptance activity to verify that a specification for the
concentration of incoming liquid nicotine is met. If the manufacturer's
MMR establishes the specification at 90 percent nicotine and the
specification's acceptance criteria is designated with a tolerance of
0.40 percent, the laboratory testing results would need to
show that the concentration of nicotine is between 89.6 percent and
90.4 percent to meet the established specification. Under the proposed
requirements, if the incoming liquid nicotine has a nicotine
concentration of less than 89.6 percent or greater than 90.4 percent,
the manufacturer would need to treat the incoming liquid nicotine as a
nonconforming product in accordance with proposed Sec. 1120.74.
In addition, acceptance activities that involve sampling would be
required to use representative sampling under proposed Sec. 1120.72.
Representative samples are frequently used to determine whether a batch
of tobacco product meets specifications. While FDA is aware that some
tobacco product manufacturers use sampling plans for acceptance
activities, the Agency believes that this requirement is needed to
ensure that all manufacturers who perform sampling in their acceptance
activities use representative samples to demonstrate that a batch meets
established specifications. CORESTA has also developed recommended
methods for sampling plans for the preparation of samples of different
types of tobacco products, such as cigarettes, smokeless tobacco, fine-
cut tobacco, and cigars (Refs. 105, 107, 108).
Proposed Sec. 1120.64(b)(1) would require that the acceptance
activity procedures address acceptance activities for all incoming
products to ensure that any specifications established under Sec.
1120.44 or through purchasing controls under Sec. 1120.62 are met and
that such products are not contaminated or deteriorated. The term
``incoming products'' would include not only incoming tobacco products,
but also any incoming equipment that is used in the manufacturing of
tobacco products, such as cigarette makers, as well as any other
materials that may be used, such as cleaning agents that may be used to
clean the tobacco contacting equipment and may leave residues that
might contaminate the tobacco. Some tobacco product manufacturers
already use acceptance activities to verify that incoming products meet
established specifications. For example, organic solvents such as
toluene often are used for the printing of cigarette packages. A
tobacco product manufacturer could evaluate a CoA for incoming
cigarette packages that indicates an upper limit for the acceptance
criteria of each organic solvent. The tobacco product manufacturer
could review the analysis results in the CoA showing the actual
measurement of the organic solvent to determine whether these incoming
materials are acceptable for use in manufacturing (e.g., Ref. 109). A
tobacco product manufacturer could also conduct its own laboratory
testing of incoming material to determine that it meets established
specifications (e.g., Ref. 110).
Proposed Sec. 1120.64(b)(1) also states that each accepted
incoming tobacco product would need to be designated by a unique
identifier, which must be maintained throughout manufacturing and
documented in accordance with Sec. 1120.70(b)(5). Incoming acceptance
would apply to all incoming products, but the unique identifier
requirement would be limited to those products that meet the definition
of a tobacco product. Once the tobacco product manufacturer accepts an
incoming tobacco product for use in the manufacturing process, a unique
identifier would be assigned. A unique identifier is information, such
as a code or number that is maintained for each accepted incoming
tobacco product, that would enable the tobacco product manufacturer and
FDA to identify the supplier and unique shipment (e.g., purchase order)
of the incoming tobacco product. The proposed unique identifier
requirement would establish traceability for all components or parts,
ingredients, additives, and materials in a finished or bulk tobacco
product and would aid in investigations related to tobacco product
complaints, CAPAs, and nonconforming products. For example, during an
investigation of a nonconforming product, the unique identifiers of all
components or parts, ingredients, additives, and materials in a
finished or bulk tobacco product would enable the manufacturer to
determine the scope and cause of the nonconformance. If a nonconformity
is attributed to a nonconforming component or part, ingredient,
additive, or material, the manufacturer could take appropriate
corrective action with respect to any other affected finished or bulk
tobacco product that uses the affected tobacco product. For an incoming
finished or bulk tobacco product, the unique identifier would be
required to include, or be traceable to, the manufacturing code on the
packaging or label of the incoming finished or bulk tobacco product.
This could be a separate unique identifier or it could incorporate the
manufacturing code of the incoming finished or bulk tobacco product.
This requirement would be important for tobacco product manufacturers
who perform only packaging and labeling, including repackaging and
relabeling, as the unique identifier would establish traceability to
the specific batch of the incoming finished or bulk tobacco product.
FDA is not proposing to prescribe the format or mechanism (e.g.,
affixing a batch or control number to the immediate container or
product label) of the unique identifier requirement. Rather,
manufacturers would have the flexibility to determine the method that
they would use to track and identify the received and accepted incoming
tobacco products that are used in the manufacture of finished and bulk
tobacco products. On inspections, FDA has observed manufacturers using
various means of implementing unique identifiers, including
programmable and scannable bar codes and tags affixed to the immediate
container.
FDA is proposing that the unique identifier for each accepted
incoming component or part, ingredient, additive, and material used in
the manufacture of finished and bulk tobacco products would need to be
documented in the production record in accordance with proposed Sec.
1120.70(b)(5). Although not required by this proposed rule, as
components and parts undergo further manufacturing and become a new
component or part, ingredient, additive, or material, a manufacturer
may choose to assign a new unique identifier to the combined product,
subassembly, or batch of tobacco product. The new unique identifier
would establish more accurate traceability to account for all
components or parts, ingredients, additives, and materials in a
finished or bulk tobacco product and would aid in investigations
related to tobacco product complaints, CAPAs, and nonconforming
products. However, any original unique identifier would need to be
maintained in the production record, even if a subsequent unique
identifier is assigned to the product after further manufacturing. For
example, if an e-liquid manufacturer assigns a unique identifier for
banana and vanilla flavor ingredients under Sec. 1120.64(b)(1) and
further processes these ingredients to make a batch of banana
cr[egrave]me flavor, it may assign a new identifier for the new flavor.
If this approach is used, traceability to the unique identifiers of the
new, as well as the original, individual components and parts,
ingredients, additives, and materials would need to be maintained in
[[Page 15216]]
accordance with proposed Sec. 1120.70(b)(5).
This provision also would require that the results of incoming
acceptance activities be reviewed and approved to ensure that the
incoming tobacco product specifications established under proposed
Sec. 1120.44 or through purchasing controls under proposed Sec.
1120.62 are met and that the product is not contaminated or
deteriorated. Therefore, prior to using incoming product in the
manufacturing process, a designated qualified individual would be
required to review the results of the incoming tobacco product
acceptance activities, determine that the specifications established in
the MMR and through purchasing controls are met and that the product is
not contaminated or deteriorated, and approve the release of the
product for manufacturing. The acceptance status of the released
tobacco product would be maintained under proposed Sec. 1120.64(d).
FDA has observed on inspections that the number of personnel or the
complexity of the manufacturing process may determine whether the
review and approval of incoming acceptance activities is performed by
the individual who conducted the acceptance activity or a designated
quality assurance employee who reviews and approves acceptance activity
results conducted by others. The proposed rule would afford the
manufacturer flexibility to determine how it would perform this
activity, as long as it occurs prior to the release of incoming product
for manufacturing.
Proposed Sec. 1120.64(b)(2) would require that acceptance
activities procedures address the testing and acceptance of raw tobacco
to ensure that raw tobacco from suppliers (internal and external to the
organization) complies with established specifications for pesticide
chemical residue(s). The specifications for pesticide chemical
residue(s) would need to be established by the manufacturer and comply
with any applicable tolerance(s) established under Federal law.\5\ FDA
considers raw tobacco to include tobacco leaf and tobacco cut rag that
is received from importers, wholesalers, and distributors.
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\5\ Under 907(a)(1)(B) of the FD&C Act, a tobacco product
manufacturer cannot use tobacco, including foreign grown tobacco,
that contains a pesticide chemical residue that is at a level
greater than is specified by any tolerance applicable under Federal
law to domestically grown tobacco. As of publication of this
proposed rule, such a tolerance level has not been established by
Federal statute or regulation.
---------------------------------------------------------------------------
Manufacturers would be required to comply with this requirement for
all tobacco products containing raw tobacco. A tobacco product
manufacturer could comply with this proposed requirement by performing
its own testing or accepting a CoA from the supplier of the raw tobacco
showing that relevant specifications for pesticide chemical residue(s)
are met (e.g., Refs. 111 and 112). On inspections, FDA has observed
that several tobacco product manufacturers have established
specifications for pesticide chemical residues for raw tobacco, taking
into account recommendations in CORESTA's Guide No. 1--The Concept and
Implementation of CPA (crop protection agent) Guidance Residue Levels
(Ref. 86), and voluntary U.S. Department of Agriculture pesticide
residue standards at 7 CFR 29.427.
Proposed Sec. 1120.64(b)(3) would require that all incoming
tobacco products, i.e., components or parts, ingredients, additives,
and materials, be evaluated during incoming acceptance activities to
ensure that they are not contaminated or deteriorated. FDA is aware
that tobacco product manufacturers have considered and used different
methods to evaluate products for physical and some biological
contamination including metal detectors, x-rays, and optical sorters
(e.g., Refs. 113 and 114). Tobacco product manufacturers could
establish procedures to visually inspect incoming product for
contamination or sources of potential contamination (e.g., Refs. 115
and 116). Any of these methods could be suitable for compliance with
this proposed section, depending on the product being inspected.
Deterioration of components or parts, ingredients, additives, and
materials could result in nonconforming product or otherwise render the
product adulterated or misbranded. Examples of possible deterioration
include discoloration, spotting, and staining of components (such as
packaging, labels, filters) or flavors or additives that have passed
their expiration date.
Proposed Sec. 1120.64(c) would require finished and bulk tobacco
product manufacturers to establish and maintain procedures for in
process and/or final acceptance activities to ensure that each finished
or bulk tobacco product meets the specifications established under
proposed Sec. 1120.44. Tobacco product manufacturers could comply with
proposed Sec. 1120.64(c) in process or after manufacturing a finished
or bulk tobacco product. A manufacturer could comply with this
provision by performing batch testing on finished or bulk product. Any
acceptance activities that involve sampling would be required to comply
with proposed Sec. 1120.72. On inspections, FDA has observed that
tobacco product manufacturers may perform acceptance activities at
discrete points in the production process or use a stage-gate approach
to accept tobacco product and release it to the next stage of
processing (e.g., Ref. 117). For example, acceptance activities could
be performed on tobacco blends after primary processing, on smokeless
tobacco blends after fermentation, and on cigarettes or smokeless
tobacco product after making. Acceptance activities could also be
performed after the tobacco product is packaged; for example, testing
the finished tobacco product to ensure that it meets established
specifications (e.g., Ref. 118) and inspecting the product packaging to
determine it meets all packaging and labeling requirements.
This provision also would require that the results of in-process
and final acceptance activities be reviewed and approved to ensure that
the finished and bulk tobacco product specifications established under
Sec. 1120.44 are met. Therefore, a designated qualified individual
would need to review the results of the tobacco product acceptance
activities to determine that the specifications established in the MMR
are met, and approve the release of the finished or bulk tobacco
product for distribution. As discussed previously regarding proposed
Sec. 1120.64, the proposed rule would afford the manufacturer
flexibility to determine how it would perform this activity, as long as
it occurs prior to distribution.
Proposed Sec. 1120.64(d) would require tobacco product
manufacturers to identify, by suitable means, the acceptance status of
a tobacco product throughout the different stages of the manufacturing
process, indicating whether the tobacco product is a conforming or
nonconforming tobacco product. The identification of the acceptance
status would need to be maintained from receipt of incoming products
throughout manufacturing and until the finished or bulk tobacco product
passes required acceptance activities and is released for distribution.
FDA considers ``suitable means'' to mean that the acceptance status of
a tobacco product can be readily determined. For example, tobacco
product manufacturers could use various methods to identify the
acceptance status of tobacco products, including scannable barcodes,
labels, markings and other methods (e.g., Refs. 119 and 120). This
requirement is intended to ensure that manufacturers can effectively
identify the acceptance status of tobacco products and prevent mixups.
[[Page 15217]]
This provision seeks to ensure that the acceptance status of all
tobacco products, including incoming tobacco products, in-process
tobacco products, and finished and bulk tobacco products is properly
identified throughout manufacturing to ensure that only tobacco
products that pass required acceptance activities are incorporated into
the finished or bulk tobacco product and ultimately released for
distribution. This requirement is intended to prevent nonconforming
tobacco product from being used in the manufacture of a finished or
bulk tobacco product. For example, if a smokeless tobacco blend does
not conform to a fermentation specification during a tobacco product
acceptance activity, its nonconforming acceptance status would need to
be identified so that it would not be used in the manufacture of a
finished smokeless tobacco product.
Proposed Sec. 1120.64(e) would require finished and bulk tobacco
product manufacturers to maintain records of all activities required
under this section. This provision would require records to include the
date and time, individual performing the activity, type of activity
performed, acceptance criteria, any information that demonstrates the
requirement was met, equipment used if applicable, and any data or
calculations necessary to reconstruct the results. This provision is
necessary to help ensure that acceptance activities are performed
according to established procedures and that the tobacco product meets
the specifications established in proposed Sec. 1120.44. The date and
time when the acceptance activities were conducted and the name of the
individual who performed the activities could help manufacturers and
FDA identify the scope of any nonconformity.
The proposed acceptance activities requirements would help assure
that the public health is protected. Tobacco product specifications
could impact the toxicity and addictiveness of the product, and
acceptance activities would help ensure that tobacco products do not
exceed established specifications that affect these parameters. For
example, if a tobacco product manufacturer establishes a nicotine
concentration level for an ENDS product, acceptance activities would
help ensure that the tobacco product meets that specification. This
would be important because a finished ENDS that contains a nicotine
concentration higher than the established specification could be more
addictive (Refs. 4 and 5).
In addition, the physical design specifications of a tobacco
product interact with its chemical composition to influence its
function and effect on consumers, which can impact the toxicity and
addictiveness of the product (Ref. 6). For example, the design of a
cigarette filter's ventilation impacts the level of nicotine in the
cigarette's smoke (Ref. 96). If a cigarette's filter deviates from its
established ventilation design specification, the amount of nicotine
delivered to the user may be affected, which can increase
addictiveness. A tobacco product's operating and design specifications
and features can affect the toxicity and addictiveness of the product.
For example, a variable voltage ENDS product can enable a user to
control the power input. The electrical power input--which is
proportional to the square of the voltage and inversely proportional to
the heater resistance--influences the temperature at which the aerosol
is produced, which may influence nicotine and other toxicant emissions
(Ref. 121). Acceptance activities would verify that the tobacco product
conforms to its established design specification and, therefore, help
to minimize additional harm associated with nonconforming products.
The proposed acceptance activities requirements also would help
assure that tobacco products are in compliance with the requirements of
chapter IX of the FD&C Act. Acceptance activities would help tobacco
product manufacturers to verify, and enable FDA to confirm, that
finished and bulk tobacco products conform to established
specifications. These provisions would help ensure that new tobacco
products and MRTPs are manufactured consistent with the specifications
provided in their applications (i.e., SE Report, request for SE
exemption, PMTA, MRTPA) and that pre-existing products are manufactured
consistent with their original characteristics. The acceptance
activities requirements also would help ensure that the packaging,
labeling, and labels of finished tobacco products comply with
applicable statutory and regulatory requirements. For example, by
ensuring that correct packaging, labeling, and labels are used with
each product, the acceptance activities and associated records would
help ensure that labeling does not contain false or misleading
statements, that packages and labels bear required health warnings or
statements, and that the labeling or labels do not contain unauthorized
modified risk claims. Additionally, the acceptance activities
requirements and associated records would help ensure that a product is
compliant with any product standards established by FDA under section
907 of the FD&C Act. For example, under section 907, FDA could require
a reduction or elimination of an additive or constituent. The
acceptance activity records would help enable FDA to verify that the
amount of the additive or constituent in the manufacturers' products
meets the product standard.
The proposed requirements also would help ensure that tobacco
products do not contain a contaminant or hazard that may cause the
product to be adulterated under section 902(1)-(3) of the FD&C Act. For
example, visual inspection of incoming tobacco leaf for mold or NTRM
(including glass or metal fragments) or use of metal detectors, x-rays,
optical sorters, and other methods would help minimize the likelihood
that tobacco products contain such substances.
3. Production Processes and Controls
Proposed Sec. 1120.66(a) would require finished and bulk tobacco
product manufacturers to establish and maintain procedures for their
production processes, including process controls, to ensure that
tobacco products conform to requirements established in the MMR in
accordance with proposed Sec. 1120.44. Production processes include
the methods, activities, or steps that a tobacco product manufacturer
uses to manufacture a tobacco product. Production processes may include
primary processing such as blending, casing, and cutting tobacco;
fermenting tobacco; mixing flavors and liquid nicotine; and assembling
components or parts.
Under proposed Sec. 1120.66(a)(1), production process procedures
would be required to address production process specifications with
relevant acceptance criteria. For example, a manufacturer could
establish production specifications for moisture with relevant
acceptance criteria at different points in the production process to
ensure that the tobacco product moisture specification is met at the
point of each acceptance activity. Similarly, a manufacturer could
establish time, temperature, and humidity production process
specifications with relevant acceptance criteria to ensure that the
tobacco product pH specification is met.
Proposed Sec. 1120.66(a)(2) would also require that the production
process procedures include relevant process controls such as monitoring
and acceptance activities (inspection, testing, evaluation, and other
verification activities). For example, if a
[[Page 15218]]
manufacturer established production process specifications with
acceptance criteria, such as time, temperature, and humidity, the
manufacturer would be required to implement relevant process controls
such as monitoring or testing tobacco product to verify that such
production process specifications are met. Under proposed Sec.
1120.66(a)(2), such process controls would be included in the
production process procedures. The proposed requirements are intended
to provide tobacco product manufacturers with the flexibility to
establish the production process procedures that are appropriate for
their particular manufacturing operations and type of tobacco products
to ensure that manufactured tobacco products conform to the
requirements established in the MMR in accordance with proposed Sec.
1120.44.
Proposed Sec. 1120.66(a)(1) and (2) are intended to help ensure
that the production process is controlled so that tobacco products meet
their product specifications at the appropriate acceptance activity
stage. For example, the fermentation of smokeless tobacco must occur
under specific environmental conditions to assure that at the end of
fermentation desired specifications, such as pH and oven volatiles are
met. The production process procedures required by this proposed
provision would, therefore, specify that fermentation occur in an
environmentally-controlled room. The manufacturer would need to
establish time, temperature, and humidity ranges for the room to ensure
that the room is maintained within the environmental ranges required to
meet product specifications. In this example, the production process
specifications would be the upper and lower temperature and humidity
limits for specified durations. The manufacturer would also use
relevant process controls such as monitoring activities to confirm that
the process occurred within the required time, temperature, and
humidity ranges and to alert staff if these conditions are not met, for
example, if the room temperature is drifting towards a temperature that
does not meet the established production process specification.
Proposed Sec. 1120.66(a)(3) would require that the production
process procedures include a requirement for investigating any
deviations from the production process specifications and established
acceptance criteria, or from relevant process controls, to determine if
the deviation results in a nonconforming product. Process deviations
can be identified from process and product sources, such as process
monitoring, acceptance activities, production records, and records of
nonconforming products. For example, if the fermentation of a tobacco
blend deviates from established production processes and controls for
fermentation, such as maintaining temperature and humidity through
specified turn cycles necessary to meet a pH specification, the tobacco
product manufacturer would be required to perform an investigation to
determine if the deviation results in a nonconforming product. Proposed
Sec. 1120.66(a)(3) would also require that the manufacturer document
the disposition of any product affected by the deviation. A product
manufactured under conditions that deviate from the process
specifications could be released for further processing or distribution
if the investigation determines that the product conforms to product
specifications, for example, if data from process validation activities
demonstrates that product produced within those process specifications
still conforms to product specifications. Product found to be
nonconforming would need to be handled in accordance with proposed
Sec. 1120.74.
If a manufacturer finds that its originally established process
specifications are difficult to maintain (i.e., result in many process
deviations), the manufacturer may decide to use a wider range of
process specifications for future production where it is supported by
the original process validation activities, rather than investigating
each time a product is produced outside the narrower range. In such a
case, the proposed rule would require that the updated process
specifications be documented in the MMR in accordance with the
procedures established under Sec. 1120.44. If the manufacturer decides
to adopt new ranges beyond the originally validated process
specifications, the manufacturer would need to evaluate the change
under proposed Sec. 1120.66(a)(4) and revalidate the process, where
appropriate.
Proposed Sec. 1120.66(a)(4) would require that the production
process procedures include a requirement for evaluating all changes to
production processes, including process controls, to determine their
impact on the tobacco product specifications in the MMR. If any
production process changes result in a change to the tobacco product
specifications, the proposed rule would require that the manufacturer
ensure that procedures applicable to the changes in tobacco product
specifications are followed in accordance with Sec. Sec. 1120.42 and
1120.44 and update the tobacco product specifications in the MMR as
needed. This requirement is intended to ensure that the manufacturer
identifies changes to a production process that may affect a tobacco
product specification and, therefore, lead to a nonconforming product.
For example, if a manufacturer uses a 3-turn fermentation process to
manufacture a smokeless tobacco product with an established pH
specification, and the tobacco product manufacturer changes the
fermentation process to a 2-turn process, under this proposed
provision, the manufacturer would need to evaluate the production
process change to determine if it results in a change to the pH (or any
other specifications) of the smokeless tobacco product. If it does,
then the manufacturer could decide against making the process change or
could change the tobacco product specifications in accordance with
proposed Sec. Sec. 1120.42 and 1120.44.
Proposed Sec. 1120.66(a)(4) would also require that any changes to
validated processes be revalidated before implementation, where
appropriate. For example, if a tobacco product manufacturer makes a
change to the validated forming and drying process for reconstituted
leaf tobacco by adjusting the thickness and pressure of the size press,
these changes would need to be evaluated and revalidated, where
appropriate, before being implemented.
In addition to the requirements in proposed Sec. 1120.66(a),
proposed Sec. 1120.66(b) would require that the production process
procedures include requirements for process validation, if applicable.
Specifically, if the results of a process cannot be fully verified
(including any automated processes), this provision would require
finished and bulk tobacco product manufacturers to validate the process
to demonstrate that the process will produce a tobacco product that
conforms to the tobacco product specifications established under Sec.
1120.44(a)(1). The results of a process cannot be fully verified, for
example, where the manufacturer cannot demonstrate that the tobacco
product meets established specifications through acceptance activities
using representative samples (e.g., automated cigarettes manufactured
with millions or tens of millions of cigarettes in a batch, because the
size of the batch is too large) or where acceptance activities cannot
fully determine whether the product meets established specifications
(e.g., laser welding of an ENDS atomizer to a tolerance of 0.0002 inches)). Although this provision would not require
processes to be validated where the results can be fully verified, the
[[Page 15219]]
Agency encourages manufacturers to validate all processes.
Process validation includes activities to establish scientific
evidence that a process is capable of consistently producing product
that conforms to established specifications. FDA is aware that some
tobacco product manufacturers use validation master plans to validate
the processes and equipment for the manufacturing and packaging of
tobacco products; these plans cover the criteria for review and
approval of the processes, specific methods and procedures to qualify
the process, methods for continued process verification through
monitoring and measurement of the processes, and revalidation.
This proposal would require process validation to use appropriate
objective measures and valid scientific tools and analyses to maintain
the process in a state of control. Examples of valid scientific tools
and analyses used in process validation would include a capability
study to measure the ability of the process to consistently meet
specifications, challenge tests to demonstrate where nonconformities
are due to variation and off-target processes under worst-case
conditions, and acceptance sampling plans to determine the number of
samples to be tested to provide a gross check for defect rate increase
with respect to a predetermined acceptable quality level (e.g., Ref.
122). Acceptance sampling can be based on standards (e.g., ISO
28590:2017, ISO 3951:2013, ANSI Z1.4, ANSI Z1.9) (Refs. 123-126).
Proposed Sec. 1120.66(b)(1) would require finished and bulk
tobacco product manufacturers, as part of process validation, to design
a production process for manufacturing a tobacco product. The process
design would need to address the capability and functionality of the
production process. The process design also would establish a strategy
for process control to develop operational limits and monitoring of the
production process that should take into account the building,
facility, and equipment and possible sources of variability posed by
personnel and environmental conditions. This provision is intended to
help ensure that products conform to established specifications.
For example, a cigarette maker can operate at speeds up to 20,000
cigarettes per minute and manufacture cigarettes to specifications of
weight, length, and diameter. In this case, proposed Sec.
1120.66(b)(1) would require a manufacturer to address the capability
and functionality of its production process at various operational
speeds and establish a strategy for process control. The tobacco
product manufacturer may determine that the cigarette maker operates at
an optimal speed of 16,000 cigarettes per minute and the process
control could consist of samples being taken every 30 minutes to
monitor the production process. However, if the maker operates at its
maximum 20,000 cigarettes per minute speed, a process control could
consist of samples being taken more frequently (e.g., every 15 minutes)
to assure that the tobacco product remains conforming at the increased
production speed.
Alternatively, in a case where the product attribute is not readily
measurable due to limitations of sampling or detectability, operational
limits and in-process monitoring parameters could be established for
process control. For example, a manufacturer may establish process
specifications for manufacturing cigarette filter rods. The
manufacturer would have to validate the process used by the automated
filter rod maker to ensure that filters meet product specifications.
For this process, the manufacturer could establish a target
specification for parameters such as the pressure drop. The lower
specification and upper specification limits or tolerances would also
need to be developed around the target specification. The manufacturer
would then be required to determine lower and upper process control
limits for parameters such as the speed of cellulose acetate fiber that
is fed into the rod maker. These process control limits would be at
values between the target and lower and upper specification limits.
Based on the results obtained by a predetermined sampling plan, the
values would be used to adjust the machine to ensure that filters are
manufactured in accordance with the product specifications.
For any required process validation activities, proposed Sec.
1120.66(b)(2)(i) would require finished and bulk tobacco product
manufacturers to perform process qualification to determine if the
process is capable of reproducible manufacturing. Manufacturers would
need to demonstrate that the design of the facility is appropriate and
qualify the equipment to confirm that it is suitable for its intended
purposes and will perform properly. This could involve qualifying that
the equipment is appropriate for its specific use, verifying that
equipment is built and installed in conformance with its design
specifications, and verifying that equipment operates properly in all
anticipated operating ranges. Proposed Sec. 1120.66(b)(2)(ii) would
require manufacturers to perform process performance qualification to
confirm the process design and to demonstrate that the manufacturing
process performs as expected in accordance with established criteria,
which would need to be documented in a written protocol. This could
involve utilizing the qualified equipment with trained personnel and
production process procedures, including process controls, to confirm
the process design and demonstrate that the commercial manufacturing
process performs as expected.
Proposed Sec. 1120.66(b)(3) would require finished and bulk
tobacco product manufacturers to monitor the production process using
data collected from records required under proposed part 1120 and valid
scientific tools to detect variability and ensure that the process
remains in a state of control. This proposed requirement is intended to
help prevent process deviations. A manufacturer could accomplish this
by monitoring for undesired process variability and determining the
appropriate actions to correct, anticipate, and prevent problems.
Relevant process and product data must be collected from records
covered under proposed part 1120, and would include data regarding
acceptance activities (proposed Sec. 1120.64) and reviews of
nonconforming product (proposed Sec. 1120.74).
Valid scientific tools can include statistical process control
techniques, control charts, recognized standards such as American
Society for Testing and Materials (ASTM) E2281-03 ``Standard Practice
for Process and Measurement Capability Indices'' and ASTM E2709-09
``Standard Practice for Demonstrating Capability to Comply with a Lot
Acceptance Procedure'' (e.g., Refs. 127-130). The collection and
analysis of data and use of valid scientific tools can detect trends
caused by process deviations.
If continued process verification under proposed Sec.
1120.66(b)(3) reveals that the process is no longer operating in a
state of control and requires a change to the existing validated
production process, such as to its method, procedure, or process
control, revalidation under proposed Sec. 1120.66(a)(4) would be
required.
Proposed Sec. 1120.66(c) would require that the production process
procedures include certain additional requirements, if applicable.
Under proposed Sec. 1120.66(c)(1), if a production process includes a
manual method or process, the production process procedures would be
required to describe the manual method or process in sufficient detail
to ensure that the tobacco product
[[Page 15220]]
meets established specifications and include, if applicable, the
criteria for workmanship using a standard or approved model sample. An
actual or diagrammatic representation of a model sample could show the
design and construction of a tobacco product. For example, a hand-
rolled cigar could be represented by a model sample that defines the
type and size of tobacco leaf to be used for the wrapper, the type and
amount of filler tobacco to be used, the brand label to be applied, and
the size/shape/length/diameter of the finished, rolled cigar.
Similarly, a documented standard could establish specific length, gauge
width, and shapes of certain types of standardized cigars (e.g.,
Corona, Churchill, and Panetela) (Ref. 131).
Proposed Sec. 1120.66(c)(2) would require that the production
process procedures address the use and removal of manufacturing
material if such material could reasonably be expected to contaminate a
tobacco product or otherwise result in a nonconforming tobacco product.
For example, if a tobacco product manufacturer uses a mold release
agent for an injection molding process for smokeless tobacco
containers, and that agent contains volatile solvents that can
contaminate the tobacco product and be toxic to users, the production
process procedures would need to address how to clean and remove the
manufacturing material (e.g., Refs. 132-134).
Proposed Sec. 1120.66(d) would require finished and bulk tobacco
product manufacturers to maintain records of all activities required
under this section. Under this proposed provision, records must include
the date and time, individual performing the activity, type of activity
performed, any information that demonstrates the requirement was met,
and any data or calculations necessary to reconstruct the results.
These records could include drawings of the process validation process,
a general outline of steps for process validation, or meeting agendas
and notes regarding the validation process (e.g., Refs. 135-137).
The proposed production processes and controls requirements would
help assure that the public health is protected because they can
prevent, monitor, and detect variability in the manufacturing process.
Variability in the manufacturing process may result in the manufacture
of tobacco product that does not conform to established specifications.
For example, many tobacco product manufacturers establish moisture
specifications for finished and bulk tobacco products. The regulation
of moisture throughout the production process is important because of
the influence of moisture on tobacco and other components and parts,
their processing properties, and on the finished tobacco product itself
(Ref. 138). Moisture also can affect the properties of tobacco and
other components and parts (e.g., paper, filters), such as the level of
micro-organisms and mass, hardness, circumference, pressure drop, and
filter ventilation (id.). In addition, the moisture content of a
finished cigarette is one of the physical variables that can affect the
level of total particulate matter and the chemical composition of
particulate phase smoke, such as during the initial puffs (Ref. 139).
Similarly, many tobacco product manufacturers establish a pH
specification for smokeless tobacco products using production processes
such as curing, fermentation, or pasteurization. An increase in pH can
result in an increase in the speed of nicotine absorption, which is
associated with the development of tolerance and physical dependence to
nicotine (Ref. 19). Inadequate production processes and controls may
also contribute to substantial variability in actual nicotine
concentration as compared to labeled nicotine concentration in e-
liquids intended to be used with ENDS (Ref. 1). This variability could
be particularly problematic for users seeking to limit or cease tobacco
product use. Therefore, these proposed provisions are needed to prevent
the manufacture and distribution of nonconforming products that may
have an adverse effect on public health.
In addition, the proposed requirements for production processes and
controls would help assure that tobacco products are in compliance with
the requirements of chapter IX of the FD&C Act. If tobacco products are
not consistently manufactured to conform to established specifications,
new tobacco products and MRTPs may not conform to the specifications
that are described in their applications (i.e., SE Report, request for
SE exemption, PMTA, MRTPA) and pre-existing tobacco products may not be
manufactured consistent with their original characteristics. Relatedly,
the proposed requirements would help manufacturers to ensure, and FDA
to verify, that manufacturers are not making changes to tobacco
products that may render them new and adulterated under section 902(6)
of the FD&C Act or misbranded under section 903(a)(6) of the FD&C Act.
Further, a finished or bulk tobacco product whose contents, such as
nicotine concentration, are not consistent with its labels or labeling
also may be deemed misbranded and subject to regulatory action.
4. Laboratory Controls
Proposed Sec. 1120.68 establishes requirements for laboratory
controls. Under proposed Sec. 1120.68(a), finished and bulk tobacco
product manufacturers would be required to demonstrate laboratory
competence when using a laboratory (either in-house or contract
laboratory) to conduct activities under proposed part 1120. Under
proposed Sec. 1120.68(b), finished and bulk tobacco product
manufacturers would also be required to establish and maintain
laboratory control procedures for any laboratory activities that are
conducted under proposed part 1120. Laboratory activities conducted
under proposed part 1120 may include, for example, those used for
design and development activities, acceptance activities, and process
controls, and for the calibration of testing, monitoring, and measuring
equipment. The requirements under proposed Sec. 1120.68(a) are
intended to ensure that the facilities and personnel of in-house
laboratories, as well as those of contract laboratories, are competent
to perform the laboratory testing conducted under proposed part 1120.
The requirements under proposed Sec. 1120.68(b) establish the specific
requirements that the laboratory control procedures would be required
to address in order to ensure that the laboratory testing is adequately
performed.
Proposed Sec. 1120.68(a) would require finished and bulk tobacco
product manufacturers, when using a laboratory (either in-house or
contract) to conduct activities under proposed part 1120, to
demonstrate the laboratory's competence to perform laboratory
activities associated with the manufacture of finished and bulk tobacco
products. This proposed requirement is intended to ensure that tobacco
product manufacturers confirm that laboratories are technically
competent and able to produce precise and accurate data to comply with
proposed part 1120. While manufacturers would have the flexibility to
determine how they would demonstrate a laboratory's competency, they
would be required to have appropriate documentation. Tobacco product
manufacturers could utilize various means to show their laboratory's
competency to carry out its activities such as a standard
accreditation, such as ISO 17025:2005 (Ref. 140), or otherwise
documenting a laboratory QMS (i.e., standard operating procedures for
test methods, equipment maintenance and calibration logs, quality
control
[[Page 15221]]
sampling protocols, and personnel training).
Proposed Sec. 1120.68(b) would require finished and bulk tobacco
product manufacturers to establish and maintain laboratory control
procedures for any laboratory activities that are conducted under
proposed part 1120. The laboratory control procedure requirements in
proposed Sec. 1120.68(b)(1) through (3) are inter-related and intended
to ensure that manufacturers utilize appropriate laboratory facilities
and equipment, and that laboratory activities associated with the
manufacture of tobacco products are performed with controls sufficient
to ensure accurate and reliable results. For example, a manufacturer
may use a laboratory to test pH levels of smokeless tobacco products to
ensure that the pH levels meet the product specifications (Ref. 141).
The laboratory control requirements in this section would help ensure
that the data from such laboratory testing are accurate and precise,
for example, by helping ensure that the laboratory uses properly
calibrated pH meters, nonexpired pH check solutions, and a valid test
method (Ref. 141).
If a tobacco product manufacturer contracts its laboratory
activities to an outside entity, the manufacturer would remain
responsible for complying with the proposed laboratory control
requirements. However, we note that these proposed requirements would
not apply to laboratory activities outside the scope of manufacturing
activities. For example, the proposed requirements would not apply to
testing for harmful and potentially harmful constituents performed
solely to comply with section 904(a)(3) of the FD&C Act.
Proposed Sec. 1120.68(b) would require the laboratory control
procedures to include several specific laboratory control requirements.
First, proposed Sec. 1120.68(b)(1) would require the laboratory
controls to include the use of scientifically valid laboratory methods
that are accurate, precise, and appropriate for their intended purpose.
A laboratory method can be scientifically valid if it is based on
scientific data or results published in, for example, scientific
journals, references, or text books.
Second, proposed Sec. 1120.68(b)(2) would require laboratory
controls to include the use of representative samples based on valid
scientific rationale, in accordance with proposed Sec. 1120.72. As
further described in proposed Sec. 1120.72, samples for laboratory
control activities required under Sec. 1120.68(b)(2) would need to
follow an established sampling plan to ensure that samples being tested
or evaluated are representative of the material being sampled (i.e.,
the batch or part of the batch).
Third, proposed Sec. 1120.68(b)(3) would require laboratory
controls to include demonstration of analytical control, which means a
laboratory must be able to show that its laboratory method and
instrumentation reliably generate accurate and valid results.
Demonstration of analytical control can be shown using a variety of
quality control activities including but not limited to the use of
certified reference materials, positive and negative controls,
replicate testing, and/or internal standards. Quality control
activities should be appropriate for the type and frequency of testing,
suitable to monitor the analytical performance of the method and
instrumentation used by the laboratory, and enable the laboratory to
determine if the test yielded the expected result or response. One way
to demonstrate compliance with this requirement would be to generate
and maintain a quality control chart, which tracks and assesses results
of quality control sample analysis with known amounts, to demonstrate
analytical control of the equipment and test method. Demonstration of
analytical control allows a tobacco product manufacturer to have
confidence in the test sample measurements and investigate any
anomalies early in the production process (e.g., Refs. 142 and 143).
Under this proposed provision, for example, if a tobacco product
manufacturer uses a laboratory to test or measure the moisture content
of a cigarette as part of its acceptance activities to ensure that the
product meets established specifications, a scientifically valid
laboratory method would have to be used, such as the Weighing-Drying-
Method with Oven and Balance, described in the Tobacco Moisture, Water
and Oven Volatiles CORESTA Technical Report (Ref. 138). In addition, a
sampling plan would have to be used to collect representative samples
based on a valid scientific rationale, such as ISO 8243:2013 (e.g.,
Ref. 144).
Proposed Sec. 1120.68(c) would require finished and bulk tobacco
product manufacturers to maintain records of all activities required
under proposed Sec. 1120.68. Under this paragraph, records would be
required to include the date and time, individual performing the
activity, type of activity performed, any information that demonstrates
the requirement was met, and any data or calculation necessary to
reconstruct the results. As stated elsewhere in this preamble, for
purposes of proposed part 1120, FDA interprets ``reconstruct'' to mean
the ability to re-create the results by analyzing all data, including
source and metadata data, and records, including calculations. Whether
the laboratory control activities are conducted by the tobacco product
manufacturer or contracted out to another facility, the manufacturer
would be responsible for ensuring laboratory records, including
results, are maintained in compliance with proposed Sec. Sec.
1120.68(c) and 1120.122. These records could be included directly in
the relevant production record or cross-referenced in another record
that is readily accessible for inspection.
This proposed provision would help assure that the public health is
protected. Laboratory controls, such as those used for acceptance
activities, are important analytical tools for evaluating and testing a
tobacco product to determine if it conforms to specifications
established in the MMR, which could help to minimize the harm to public
health associated with nonconforming products. For example, a smokeless
tobacco product that does not conform to established pH specifications
could adversely affect public health because it may have a more rapid
rate of nicotine delivery and absorption, which can lead to increased
dependence (Refs. 6 and 19).
This proposed provision also would require tobacco product
manufacturers to control the laboratory activities that are part of the
production process, which would further help to protect against the
manufacture of a nonconforming product. For example, a tobacco product
manufacturer may determine that monitoring the water content by
measuring oven volatiles in the production process is necessary to
control the level of microorganisms. Laboratory controls would ensure
that the laboratory method used to monitor and control the moisture
content in the production process is maintained within production
process specifications, minimizing the chance for development of
potentially harmful microorganisms.
In addition, the Agency believes that the proposed laboratory
controls requirements would help assure that tobacco products are in
compliance with the requirements of chapter IX of the FD&C Act. These
proposed requirements would enable the Agency to monitor and confirm
that tobacco products are not manufactured in a manner that causes them
to become adulterated under section 902(1) through (3) of the FD&C Act,
that
[[Page 15222]]
tobacco products conform to specifications established in their MMRs,
that new tobacco products and MRTPs are manufactured consistent with
the specifications provided in their applications (i.e., SE Report,
request for exemption from SE, PMTA, MRTPA), and that pre-existing
products are manufactured consistent with their original
characteristics.
5. Production Record
Proposed Sec. 1120.70(a) would require finished and bulk tobacco
product manufacturers to establish and maintain procedures to ensure
that a production record is prepared for each batch of finished or bulk
tobacco products to demonstrate conformity with the requirements
established in the MMR in accordance with Sec. 1120.44. These proposed
requirements are generally consistent with the practices of
manufacturing establishments that follow ISO 9001. The production
record could consist of a single record or compilation of records that
represent the complete production history of the finished or bulk
tobacco product by batch, including identification of all of its
components or parts, ingredients, additives, and materials (e.g., Ref.
145).
Proposed Sec. 1120.70(a) also would require that designated
personnel review and approve the production record for release of each
batch of finished and bulk tobacco products into distribution. This
requirement is intended to ensure that each batch is acceptable for
release into distribution (e.g., that the products conform to MMR
specifications; there were no unaddressed nonconformities as a result
of deviations from process specifications or process controls; and the
manufacturer has completed all acceptance activities and the results
demonstrate that the acceptance criteria were met). The review and
approval could take place at the end of manufacturing or at the end of
stages of the production process such as, for example, primary, making,
and packing stages in cigarette production.
Proposed Sec. 1120.70(b)(1) through (7) would require that the
production record include, or refer to the location of, certain
information. Proposed Sec. 1120.70(b)(1) would require the production
record to include the manufacturing code of the finished or bulk
tobacco product, which is defined in proposed Sec. 1120.3 to include
the manufacture date and batch number (see also proposed Sec.
1120.96). This information is needed to identify affected tobacco
product, for example, during a tobacco product complaint and/or
nonconforming product investigation. A tobacco product manufacturer
could also choose to include manufacturing time in the production
record to further narrow the scope of any nonconforming product
investigation. In this context, ``manufacturing time'' generally refers
to the time that the finished or bulk tobacco product was packaged
(e.g., designated by year/month/date/hour/minute).
Proposed Sec. 1120.70(b)(2) would require the production record to
include the quantity of finished or bulk tobacco product manufactured
in the batch. This information would be helpful for conducting tobacco
product complaint and nonconforming product investigations because it
would help determine how many tobacco products may be affected and,
therefore, the scope of the investigation.
Proposed Sec. 1120.70(b)(3) would require the production record to
identify the major equipment and processing lines used in manufacturing
the batch of finished or bulk tobacco product. If a tobacco product
manufacturer has more than one piece of major equipment and/or
processing line, this provision would require the manufacturer to
document the specific major equipment and/or processing line that was
used in the manufacture of the batch. This information would help to
determine whether a nonconforming product is attributable to an issue
with a particular piece of equipment or processing line and help
determine the scope of product that might be affected.
Proposed Sec. 1120.70(b)(4) would require that the production
record also include records of any activities performed under proposed
part 1120 necessary to demonstrate that the batch of finished or bulk
tobacco product was manufactured to conform with the MMR requirements
established under proposed Sec. 1120.44. The records to be maintained
in a production record under paragraph (b)(4) include purchasing
records, acceptance activity records, continued process verification
records, laboratory testing records, reprocessing and rework records,
and packaging and labeling records. To the extent that these records
may overlap with other records required under proposed part 1120, the
manufacturer need not maintain duplicate copies in the production
record but may instead simply cross-reference the location of the
relevant records. We note, relatedly, that the records would not have
to be physically located in the same place but the location of all
relevant records must be included in the production record, and the
records must comply with the requirements in proposed Sec. 1120.122
(e.g., the records must be readily accessible to responsible officials
of the tobacco product manufacturer and to FDA).
Proposed Sec. 1120.70(b)(5) would require the production record to
include all unique identifiers of all accepted incoming tobacco
products, including components or parts, ingredients, additives, and
materials, used in the manufacture of the batch of finished or bulk
tobacco product. This information could help a tobacco product
manufacturer or FDA to determine if there is a problem with a
particular component or part, ingredient, additive, or material and to
establish traceability to identify other affected tobacco products.
Proposed Sec. 1120.70(b)(6) would require that, if any finished or
bulk tobacco product was used in the manufacture of the batch, the
manufacturing code for that finished or bulk tobacco product must be
included in the production record. For example, if a finished tobacco
product manufacturer uses bulk tobacco product from a supplier, under
Sec. 1120.70(b)(6), the production record for the batch of finished
tobacco product must include the manufacturing code for the bulk
tobacco product (as received from the supplier and provided on the
label of the bulk product). Similarly, if returned and reworked
finished product is used in the subsequent manufacture of another
finished product, under Sec. 1120.70(b)(6), the production record for
the subsequent finished product must include the manufacturing code of
the incorporated returned and reworked product. We note that the
requirement in proposed Sec. 1120.70(b)(6) is distinct from and in
addition to the requirement in proposed Sec. 1120.70(b)(1) that the
production record for each batch of finished or bulk tobacco product
include the manufacturing code assigned by the manufacturer for that
finished or bulk tobacco product. This information is needed to
establish traceability and help identify affected tobacco products
during a tobacco product complaint and/or nonconforming product
investigation.
Proposed Sec. 1120.70(b)(7) would require actual or copies of the
packaging, labeling, and labels (as defined in proposed Sec. 1120.3)
used with the finished and bulk tobacco product, including inserts and
onserts that accompany the product.
Finally, proposed Sec. 1120.70(b)(8) would require the name(s) and
signature(s) of the designated individual(s) reviewing and approving
the production record for release of the batch of finished or bulk
tobacco
[[Page 15223]]
product into distribution. The designated individual can perform the
function of a gatekeeper by conducting a final review and approval of
the production record for the batch for release into distribution.
Alternatively, review and approval of the relevant portions of the
production record can be conducted in stages. If review and approval is
performed in stages throughout the production process, the manufacturer
could also perform a final review and approval of the production record
to verify that approvals of all production process stages had been made
and documented.
The proposed production record requirements would help assure that
the public health is protected. The proposed requirements would ensure
that tobacco product manufacturers review and approve the production
record prior to the release of each batch of finished and bulk tobacco
product. The manufacturer would ensure that all records required to be
included in the production record (e.g., records from acceptance
activities) have been included, or their location referenced, and that
the production record demonstrates that the batch of finished or bulk
tobacco product conforms to the MMR. These requirements would help
prevent the distribution of nonconforming product.
In addition, the proposed production record contents are essential
to the conduct of adequate tobacco product complaint and nonconforming
product investigations to identify the scope and cause of an issue and
ensure traceability to determine affected tobacco products. For
example, if there are complaints that report a particular problem,
review of the relevant production records (e.g., manufacturing code,
identification of major equipment and processing lines) can help
determine the scope of the problem (e.g., whether it is limited to a
specific piece of equipment or processing line or certain production
batches, or whether it includes all products from the establishment),
the cause, and the quantity of affected tobacco product manufactured.
If a manufacturer has to initiate a corrective action such as a recall,
the manufacturing code included in the production record could also be
used to identify the corresponding distribution records to help
determine where the affected products were distributed.
The proposed production record requirements would also help assure
that tobacco products are in compliance with the requirements of
chapter IX of the FD&C Act. For example, information regarding the
identity and amount of all components or parts, ingredients, additives,
and materials used in the manufacture of a finished or bulk tobacco
product could be used to confirm ingredient listings submitted to FDA
under section 904(a)(1) of the FD&C Act. Documenting in the production
record the packaging, labeling, and labels used with finished tobacco
products also would help enable FDA to determine if the tobacco
products display required warning statements and are in compliance with
the MRTP provisions in section 911 of the FD&C Act (21 U.S.C. 387k) and
relevant requirements of section 903(a)(2) of the FD&C Act.
6. Sampling
For any sampling performed under proposed part 1120, proposed Sec.
1120.72 would require finished and bulk tobacco product manufacturers
to establish and maintain an adequate sampling plan using
representative samples. These proposed requirements are similar to
those in other FDA-regulated industry manufacturing regulations. To
comply with this requirement, each manufacturer would be required to
create a written sampling plan using representative samples, implement
and follow the sampling plan, and update the sampling plan as needed.
The proposed sampling requirements in proposed Sec. 1120.72 would
apply to all sampling performed under proposed part 1120, including
sampling used for acceptance activities, process control monitoring,
and continued process verification. Acceptance sampling is performed to
determine the disposition of products tested (e.g., accept, reject)
whereas statistical process control and the sampling associated with
monitoring a process are used to distinguish between variation that is
inherent in the process and variation induced by some external factor
that would result in nonconforming product.
A sampling plan is a written, detailed document that describes: (1)
the purpose of the sampling, (2) the scientific technique or method
used to establish the number of samples, including an explanation of
how the sample size is representative of the material being sampled,
and (3) the method of sampling. A sampling plan is essential to ensure
that sampling is reliable, consistent, replicable, and suitable for its
intended purpose. Under the proposed rule, manufacturers could tailor
their sampling plans to specific activities and purposes. For example,
a sampling plan for an acceptance activity could be different than one
for monitoring whether a production process remains in a state of
control or for continued process verification to detect sources of
variability.
The basic principles of an adequate sampling plan include the
following: the samples are representative of the batch or quantity
being sampled, the number of samples is based on a valid scientific
rationale, and the number of samples is sufficient for the intended
purpose. ``Valid scientific rationale'' refers to scientific techniques
or methods used to establish the number of representative samples and
should take into account tolerance for variability, confidence levels,
and the degree of precision required (Refs. 105, 107, 108). FDA
believes that requiring the number of samples to be based on a ``valid
scientific rationale'' would provide manufacturers with the flexibility
to determine the appropriate number of representative samples for any
sampling plan. While FDA is proposing this flexibility, this provision
would require that manufacturers have support for the scientific
technique or methods used to establish the number of representative
samples used and to show that the sampling size is representative of
the material being sampled.
Proposed Sec. 1120.72(a) through (c) specifies the required
elements of a sampling plan. First, proposed Sec. 1120.72(a) would
require the sampling plan to describe the intended purpose of the
sampling (e.g., product acceptance, monitor a production process, or
detect sources of variability). Second, proposed Sec. 1120.72(b) would
require the plan to describe the scientific technique or method used to
establish the sample size, including an explanation of how the sample
size is representative of the material being sampled. Examples of
scientific techniques or methods for sampling can include the ``ISO
2859 series of standards for sampling procedures for inspection by
attributes,'' as well as ANSI/American Society for Quality (ASQ) Z1.4
(Refs. 146 and 125). Information regarding the scientific techniques
and methods used would be required to include an explanation of the
sample size (i.e., the quantity or amount of product to be sampled) and
how the sample size is representative of the material being sampled.
The sample size would need to be sufficient for the intended purpose of
the sampling plan and analysis to be performed. Third, proposed Sec.
1120.72(c) would require the plan to describe the method of sampling.
This refers to when and how samples are collected. For example, CORESTA
Recommended Method No 24--Cigarettes--Sampling, A.3 states that samples
should be drawn from one or more cartons of cigarettes at random from
each sampling point to form the necessary gross and there should be at
[[Page 15224]]
least 10 sampling points distributed between factories where the
cigarettes are made (Ref. 105).
The proposed representative sample requirements would help assure
that the public health is protected by ensuring that any sampling
performed under proposed part 1120 is scientifically sound and
appropriate for its intended purpose and does not erroneously support
the release of a batch containing tobacco products that do not conform
to established specifications. If a sampling plan is not adequate, the
results of an acceptance activity may not accurately demonstrate
whether the batch meets established specifications, the established
production process may not be properly controlled, and a validated
process may not be adequately monitored to detect sources of
variability, all of which could result in the manufacture and
distribution of nonconforming product.
The proposed sampling requirements would also help assure that
tobacco products are in compliance with the requirements of chapter IX
of the FD&C Act. Appropriate sampling methods would help manufacturers
ensure that the new tobacco products and MRTPs they manufacture meet
the specifications described in their applications (i.e., SE report,
request for exemption from SE, PMTA, MRTPA) and that the specifications
for pre-existing tobacco products continue to be consistent with their
original characteristics.
7. Nonconforming Tobacco Product
Proposed Sec. 1120.74 would require finished and bulk tobacco
product manufacturers to establish and maintain procedures for the
control and disposition of nonconforming tobacco product. A
nonconforming tobacco product is defined as any tobacco product that
does not meet a product specification as set by the MMR (see proposed
Sec. 1120.44(a)(1)); has packaging, labeling, or labels other than
those included in the MMR (see proposed Sec. 1120.44(a)(3)); or is a
contaminated tobacco product. These procedures are necessary to help
prevent the distribution of nonconforming tobacco products, which could
pose risks not normally associated with tobacco products, by ensuring
that all potential nonconforming products are identified, segregated,
and investigated, and that appropriate disposition and followup is
taken for products determined to be nonconforming. These provisions are
also intended to help manufacturers determine the extent of any
nonconformity and, in cases in which nonconforming product has already
been released for distribution, determine where it was distributed.
These proposed requirements are generally consistent with the practices
of manufacturing establishments that follow ISO 9001 and the industry
recommendations.
These proposed requirements would be applicable throughout the
manufacturing process. For example, if an ENDS manufacturer determines
through its in-process product acceptance activities that the liquid
nicotine contains contaminants such as metal or silicate particles
(known to cause respiratory disease and distress), the liquid nicotine
would be a nonconforming product and would have to be handled according
to the procedures outlined in proposed Sec. 1120.74 (Ref. 2).
Similarly, if an ENDS manufacturer determines through its process
controls that the liquid nicotine concentration does not meet the
concentration specification established in its MMR, the liquid nicotine
would be a nonconforming product and the manufacturer would have to
identify, segregate, investigate, and determine its disposition (e.g.,
rework as appropriate or discard) in accordance with proposed Sec.
1120.74(c) (Ref. 5). As another example, if a smokeless tobacco product
manufacturer determines through its tobacco product acceptance
activities that its chewing tobacco is contaminated with aflatoxins
(Ref. 17), the manufacturer would be required to follow its
nonconforming product procedures in accordance with this provision.
Proposed Sec. 1120.74(a) would require finished and bulk tobacco
product manufacturers to identify and segregate potential nonconforming
product in a manner that prevents mixups and use of potential
nonconforming product prior to investigation and disposition. This
requirement would be triggered upon discovery of a potential
nonconforming product. For example, if a manufacturer establishes
acceptance activities to visually inspect incoming tobacco for the
presence of mold, and a product appears to be discolored or blighted,
the manufacturer would determine that the tobacco may be nonconforming
and therefore subject to this provision. If an ENDS manufacturer
performs laboratory testing on the nicotine concentration of an e-
liquid as part of acceptance activities and the testing results do not
conform to the established specification and acceptance criteria, the
manufacturer would determine that the e-liquid is a potential
nonconforming product that must be identified and segregated. If a
tobacco product was manufactured under conditions outside of an
established production process specification where failure to meet the
process specification is reasonably likely to cause the tobacco product
to fail to meet a product specification, the product should be treated
as a potential nonconforming product.
Identification of potential nonconforming product can be
accomplished in many ways (e.g., applying a label with the relevant
information directly to the product container; or, if an electronic
system is utilized, associating the nonconforming product information
with the relevant barcode). Identification is a critical first step to
preventing further processing, production, or distribution of potential
nonconforming tobacco product.
Proposed Sec. 1120.74(a) would also require finished and bulk
tobacco product manufacturers to segregate potential nonconforming
product in a manner that prevents mixups and use of potential
nonconforming product prior to investigation and disposition. This
provision would require potential nonconforming product to remain
segregated pending an investigation until it is determined to be
conforming. If a potential nonconforming product is determined to be
nonconforming, it would need to remain segregated throughout
investigation and disposition, including any rework. For purposes of
proposed part 1120, ``segregation'' means setting the identified
potential nonconforming product apart from other product (i.e., placing
it away from conforming in-process material). This segregation could be
accomplished by placing it in a quarantined or specifically marked-off
area. Manufacturers should use prudence and segregate potential
nonconforming tobacco product in a manner that is appropriate, given
the nature of the potential nonconformity. For example, if a product is
potentially nonconforming because it may be contaminated with pests,
pathogens, or other substances that are likely to spread, it should be
segregated and stored in a manner that prevents contamination of other
tobacco products.
Proposed Sec. 1120.74(b) would require finished and bulk tobacco
product manufacturers to investigate all potential nonconforming
tobacco products. The purpose of the investigation is to determine
whether the product is in fact nonconforming and, if it is found to be
nonconforming, to determine the scope and cause of the nonconformity,
and the risk of illness or injury it poses. Under proposed Sec.
1120.74(b)(1), in order to determine if
[[Page 15225]]
the product is nonconforming, FDA is proposing to require that the
investigation include an examination of relevant production processes
and controls, laboratory testing, complaints, and any other relevant
records and sources of information.
For example, in accordance with proposed Sec. Sec. 1120.66(a)(3)
and 1120.74(b), if there was a deviation from a production process, a
tobacco product manufacturer would be required to conduct an
investigation to determine if the production process deviation resulted
in a nonconforming product. For example, if the fermentation of a
tobacco blend deviates from established production processes and
controls for fermentation, such as maintaining temperature and humidity
through specified turn cycles necessary to meet a pH specification, the
tobacco product manufacturer would be required to perform an
investigation to determine if the deviation resulted in a nonconforming
product.
Similarly, if a manufacturer uses a laboratory to perform product
acceptance activities, and there is an out-of-specification (OOS)
laboratory test result, the manufacturer would need to investigate the
OOS test result under proposed Sec. 1120.74(b) to determine whether
the product is nonconforming or the OOS result is due to another cause
such as laboratory error. Under proposed Sec. 1120.74(b)(1), the
investigation would be required to include an examination of relevant
production processes and controls and any other relevant records and
sources of information such as the laboratory method and review of
initial testing and calibration of the laboratory equipment. Such an
investigation could determine that the OOS test results came from an
aberration of the measurement process (e.g., laboratory error,
defective testing equipment, or deviation from an established
laboratory test method) and that the potential nonconforming product is
not nonconforming. Alternatively, an investigation could conclude that
the OOS test result was valid and that the product was nonconforming as
a result of the manufacturing process.
If a tobacco product is determined to be nonconforming, under
proposed Sec. 1120.74(b)(2), the investigation also would be required
to determine the scope and cause of the nonconformance and the risk of
illness or injury posed by the nonconformance. Examination of relevant
production processes and controls and any other relevant records and
sources of information could help a manufacturer determine if any other
batches are affected or if nonconforming product has been distributed.
For example, if the investigation of a nonconforming product determines
that the cause is due to fragments from a cutting blade, the
manufacturer may need to investigate other batches on which the cutting
blade was used since it was last inspected and take appropriate follow
up action. For any product determined to be nonconforming,
documentation of the investigation activities under proposed Sec.
1120.74(d) should include the product name (brand and sub-brand),
additional product identification, and quantity of nonconforming
tobacco product. The additional product identification should include
all unique identifiers associated with the tobacco product and, if
applicable, the manufacturing code of the finished or bulk tobacco
product.
The proposed rule would also require that, for products determined
to be nonconforming, the investigation include an examination of the
risk of illness or injury posed by the nonconformance, because this
risk would be relevant to the manufacturer's disposition decision under
proposed Sec. 1120.74(c). Furthermore, this information can feed into
the manufacturer's risk management process under proposed Sec.
1120.42.
Under proposed Sec. 1120.74(b), an investigation would be required
to be performed for all potential nonconforming products. However, if a
previous investigation has been completed and it is determined to be
applicable to the current investigation, the results and followup of
the previous investigation could be cross-referenced and applied to the
current investigation. In other words, if the cause of a nonconforming
product is determined to be the same as that of a previous
nonconforming product, the manufacturer could cross-reference the
results of the previous investigation and would not need to repeat
aspects of the investigation that would be redundant.
Proposed Sec. 1120.74(c) would require finished and bulk tobacco
product manufacturers to determine the disposition of all nonconforming
tobacco products and to conduct any necessary follow up action. Under
proposed Sec. 1120.74(c), nonconforming product could not be released
for distribution without rework or an adequate justification. Thus,
nonconforming product could be reworked as appropriate under proposed
Sec. 1120.78, distributed with an adequate justification (as explained
below), or discarded. If a manufacturer determines that nonconforming
product can be reworked, the disposition decision should address how
the rework will correct the nonconformity without adversely affecting
the product. For example, if an ENDS manufacturer decides to rework a
nonconforming circuit board by resoldering a joint, the manufacturer
should document how such rework does not adversely affect the circuit
board by melting or delaminating board components.
A manufacturer may determine that a nonconforming tobacco product
can be released for distribution without rework; however, proposed
Sec. 1120.74(c) would require the manufacturer to provide an adequate
written justification before releasing such product. An adequate
written justification would be required to address why releasing the
product would not result in an increased risk of illness or injury or
in the tobacco product being adulterated or misbranded. For example, if
a manufacturer determines that a product is nonconforming because of a
minor discrepancy in the color of its packaging (e.g., Pantone 2415 C
vs. an established specification of Pantone 2415 CP) and that the
product can be released for distribution without rework, the
manufacturer could provide an adequate written justification (i.e.,
explain that the minor color discrepancy will not increase the risk of
illness or injury or render the product adulterated or misbranded) and
release the nonconforming product. However, nonconforming product that
would increase the risk of illness or injury, or that would result in
the tobacco product being adulterated or misbranded would not be
acceptable for release without rework. For example, if a nonconformity
results in a modification of a product that would require a new
marketing application under section 905 or 910 of the FD&C Act and make
the product misbranded under section 903(a)(6) of the FD&C Act or
adulterated under section 902(6)(A) of the FD&C Act, the nonconforming
product could not be released for distribution without rework.
Similarly, a tobacco product that becomes contaminated by glass
fragments from an unprotected light fixture would present an increased
risk of injury to the user that would warrant discarding the product as
it may not be possible for it to be reworked.
Proposed Sec. 1120.74(c) would also require finished and bulk
tobacco product manufacturers to conduct any necessary followup
actions. Follow up actions could include initiating a CAPA under
proposed Sec. 1120.16 and taking appropriate corrective action on
other affected batches. If nonconforming product has already been
distributed, the manufacturer could initiate a recall.
[[Page 15226]]
Necessary followup should be informed by the results of the
investigation under proposed Sec. 1120.74(b); for example, the risk of
illness or injury posed by the nonconformance may affect the type of
CAPA to be taken.
Proposed Sec. 1120.74(d) would require finished and bulk tobacco
product manufacturers to maintain records of all activities required
under this section. This provision would require that such records
include the date and time of the activity, the individual performing
the activity, type of activity performed, any information that
demonstrates the requirement was met, and any data or calculations
necessary to reconstruct the results. As stated elsewhere in this
preamble, for purposes of this proposed part 1120, FDA interprets
``reconstruct'' to mean the ability to re-create the results by
analyzing all data, including source and metadata data, and records,
including calculations. For any product determined to be nonconforming,
the records should document the product name (brand and sub-brand), any
additional product identification information (e.g., manufacturing
code(s), batch number, or unique ID as applicable), and the quantity of
nonconforming tobacco product. This information is important for
verifying that all potential nonconforming product is properly handled,
that nonconforming product investigations are appropriately thorough
and complete, and that disposition decisions are made to prevent the
release of nonconforming product for distribution and are properly
justified.
In addition to helping to prevent the distribution of nonconforming
product, the proposed nonconforming product requirements would help
assure that the public health is protected by requiring tobacco product
manufacturers to perform a systematic assessment of nonconforming
product and take appropriate followup. Nonconforming product can result
from a design problem, failure to meet tobacco product specifications,
failures of or problems with purchasing controls, inadequate process
controls, improper facilities or equipment, inadequate training,
inadequate manufacturing methods and procedures, or improper handling
of the tobacco product. The proposed provisions would require
manufacturers to investigate the cause of nonconforming product and
take appropriate followup, such as CAPAs, to eliminate or minimize
future nonconformities. For example, if a cigarette manufacturer
determined that a cigarette did not meet its filter pressure drop
specification (a nonconformity that can expose consumers to increased
risk of exposure to constituents compared to what would normally be
expected from cigarette use (Ref. 147), these provisions would require
that the manufacturer undertake a systematic assessment to determine
the cause of the nonconformity and the need for CAPAs to be taken,
which would help prevent the manufacture and sale of similar
nonconforming product. If the results of acceptance activities
demonstrate that the product does not meet the specification, the
manufacturer would be required to take the steps to address
nonconformities in accordance with proposed Sec. 1120.74.
Specifically, the manufacturer would need to identify and segregate the
nonconforming product to prevent mixups and distribution of
nonconforming product, investigate the nonconformity, and determine the
disposition of the product.
As another example, where a tobacco product manufacturer determines
that its product does not conform to established pH specifications, it
would be required to comply with this proposed provision. The amount
and speed of nicotine delivered by a tobacco product is related to the
proportion of nicotine in a tobacco product and/or its emissions that
is in the unprotonated or ``free-base'' form (also known as the un-
ionized free-base form); therefore, a product that delivers more
unprotonated nicotine at a faster rate is more addictive and toxic than
other tobacco products. Because the pH scale is logarithmic, the
proportion of unprotonated nicotine increases or decreases sharply with
relatively small changes in pH. For example, at a pH of 7, about 7
percent of the nicotine is free; at a pH of 9 or more, 80 percent of
the nicotine is in the free form. Tobacco and smoke pH appear to be
controlled primarily by the use of ammonia compounds and other
substances used in tobacco processing and final cigarette production,
which serve to optimize the free nicotine levels (Ref. 6). Accordingly,
a tobacco product's specifications (including the amount of
ingredients, additives, and materials such as ammonia compounds) can
affect the product's pH. A manufacturer's investigation and disposition
of such nonconforming product would help to ensure that such products
are not placed into distribution and that such nonconformities do not
occur in the future, thereby helping ensure that consumers are not
exposed to greater risks than those normally associated with the use of
the product.
The proposed nonconforming product requirements would help assure
that tobacco products are in compliance with the requirements of
chapter IX of the FD&C Act by providing thorough steps and actions to
be taken on nonconforming tobacco products. These measures would help
ensure that tobacco products that are nonconforming are either not
placed into distribution or are reworked so that they conform to
established specifications, including those provided by the
manufacturer to FDA in any relevant tobacco product applications (i.e.,
SE Report, request for exemption from SE, PMTA, MRTPA). In addition,
they would help manufacturers to ensure, and FDA to verify, that
manufacturers are not making changes to finished tobacco products that
may render them new tobacco products adulterated under section 902(6)
of the FD&C Act or misbranded under section 903(a)(6) of the FD&C Act.
8. Returned Tobacco Product
Proposed Sec. 1120.76(a) would require each finished and bulk
tobacco product manufacturer to establish and maintain procedures for
the control and disposition of returned tobacco product. Returned
tobacco products are commercially distributed finished or bulk tobacco
products returned to the tobacco product manufacturer by any person not
under the control of the tobacco product manufacturer, including a
wholesaler/distributor, retailer, consumer, or a member of the public.
These proposed requirements are generally similar to practices of
manufacturing establishments that follow ISO 9001.
Proposed Sec. 1120.76(a)(1) would require finished and bulk
tobacco product manufacturers to identify returned tobacco product with
the product name, manufacturing code, quantity returned, date the
manufacturer received the returned product, and reason for return.
Returned tobacco products should be identified using appropriate means
such as a tag or label to prevent mixups and inadvertent use or
distribution.
Proposed Sec. 1120.76(a)(2) would require finished and bulk
tobacco product manufacturers to segregate the identified returned
tobacco product in a manner that prevents mixups and use of returned
tobacco product prior to evaluation and disposition. Returned tobacco
products could be segregated by being placed in a quarantined area or
in an identified location that prevents mixups.
Proposed Sec. 1120.76(a)(3) would require finished and bulk
tobacco product manufacturers to evaluate identified returned tobacco
product and determine its disposition (i.e., discard,
[[Page 15227]]
rework, release for distribution). Evaluation is necessary to determine
whether the returned product should be discarded, whether it is
appropriate for rework under proposed Sec. 1120.78, or whether the
product can be released for distribution. If during an evaluation, a
manufacturer determines that returned tobacco product is potentially
nonconforming, the manufacturer would be required to follow its
nonconforming product procedures in accordance with proposed Sec.
1120.74. Under proposed Sec. 1120.76(a)(3), tobacco product
manufacturers would have flexibility to determine how to evaluate
returned tobacco product. A tobacco product manufacturer could use
inspection, testing, or other verification methods to evaluate the
returned tobacco product and make an appropriate disposition
determination. Returned tobacco product would be required to be
discarded unless the manufacturer determines that it can be reworked,
or released for distribution based on an adequate written
justification. An adequate written justification would show that the
returned product is not nonconforming or explain why releasing
nonconforming returned product would not result in an increased risk of
illness or injury or in the tobacco product being adulterated or
misbranded (see also proposed Sec. 1120.74(c)).
In some circumstances, a manufacturer could determine that returned
nonconforming product can be reworked to meet established
specifications. For example, if a tobacco product is returned because
the package contained an incorrect quantity, the manufacturer could
repackage the product with the correct quantity. The release of
nonconforming returned product for distribution should not occur except
in limited circumstances where the manufacturer can provide an adequate
written justification that addresses why releasing the product would
not result in an increased risk of illness or injury or in the tobacco
product being adulterated or misbranded (see proposed Sec.
1120.74(c)). For example, a manufacturer could release a returned
product for distribution without rework if the product was mistakenly
sent to a distributor or retailer and returned in unopened and intact
packaging with no visible signs of damage or contamination.
FDA notes that when returned products are determined to be
potentially nonconforming under proposed Sec. 1120.74, or are
associated with complaints under proposed Sec. 1120.14 or with a CAPA
under proposed Sec. 1120.16, the requirements in those sections,
including all investigation requirements, would apply and take
precedence. If returned products are needed (e.g., for product testing)
in order to conduct an adequate investigation under those sections, a
manufacturer should complete the investigation before discarding the
returned product under proposed Sec. 1120.76. For example, if a
manufacturer determines that a returned product might contain a
contaminant, it should keep the product and complete an investigation
on the nature and scope of the contamination before the returned
product is discarded.
If a tobacco product manufacturer's disposition decision is to
rework the returned tobacco product, the rework would need to be
performed in accordance with proposed Sec. 1120.78.
Proposed Sec. 1120.76(b) would require finished and bulk tobacco
product manufacturers to maintain records of all activities required
under this section. Under this proposed provision, records must include
the date and time, individual performing the activity, type of activity
performed, any information that demonstrates the requirement was met,
and any data or calculations necessary to reconstruct the results. As
stated elsewhere in the preamble, FDA interprets ``reconstruct'' to
mean the ability to re-create the results by analyzing all data,
including source and metadata data, and records, including
calculations. In addition, records of evaluation and disposition would
be required to include the product name, manufacturing code, quantity
returned, date the manufacturer received the returned product, reason
for the return, disposition decision and any justification, and the
name of the individual making the decision.
The industry GMP recommendations do not include returned product
provisions. The Agency believes the proposed returned tobacco product
requirements would help assure that the public health is protected by
requiring that manufacturers of finished and bulk tobacco products
evaluate returned tobacco products and adequately justify their
disposition decisions. For example, FDA has learned that some tobacco
products have been contaminated with insecticides, gasoline or diesel
fuel, or other toxic substances during shipment (e.g., Refs. 148 and
149). In addition, FDA is aware that tobacco products such as ENDS may
be altered or customized by a vape shop, resulting in nonconformity,
including contamination. If these products are returned to the
manufacturer, this provision would help ensure that they are handled
appropriately and that any subsequent distribution of the products is
adequately justified.
The proposed returned tobacco product requirements would assure
that the public health is protected and that products are in compliance
with chapter IX of the FD&C Act by helping to prevent contamination and
adulteration of tobacco products. Contaminated and adulterated tobacco
products can adversely affect public health over and above the risk
normally associated with the use of the product.
9. Reprocessing and Rework
Proposed Sec. 1120.78 would require finished and bulk tobacco
product manufacturers to establish and maintain procedures for
reprocessing and reworking tobacco product. These proposed requirements
are similar to practices that are already being implemented by the
tobacco industry, as FDA has observed during inspections, and to the
practices of manufacturing establishments that follow ISO 9001. FDA has
found that tobacco product manufacturers use reprocessing procedures in
their manufacturing process (Refs. 150-154).
Proposed Sec. 1120.3 defines ``reprocessing'' as using tobacco
product that has been previously recovered from manufacturing in the
subsequent manufacture of a finished or bulk tobacco product. An
example of reprocessing would be using tobacco recovered during the
production process, such as cigarette tobacco recovered from the ripper
short process (e.g., Ref. 155) or tobacco recovered from smokeless
tobacco cans that are rejected for being the incorrect weight, in the
subsequent manufacture of cigarettes or smokeless tobacco cans that use
the same tobacco blend. Proposed Sec. 1120.3 defines ``rework'' as
action taken on a nonconforming or returned tobacco product to ensure
the product meets the specifications and other requirements in the MMR
of a subsequently manufactured product before it is released for
further manufacturing or distribution. An example of rework would be
the repackaging or relabeling of a finished tobacco product due to
nonconforming packaging or labeling.
Specifically, proposed Sec. 1120.78(a)(1) would require the
reprocessing and rework procedures to include evaluation of the tobacco
product to determine whether the product is appropriate for
reprocessing or rework and authorization of any reprocessing or rework
by a designated individual. Under proposed Sec. 1120.78(a)(1), tobacco
[[Page 15228]]
product would be appropriate for reprocessing if it is uncontaminated
and has the same specifications as those in the MMR of the subsequently
manufactured tobacco product. For example, tobacco recovered through a
ripper short process would be appropriate for reprocessing if it is
uncontaminated and has the same tobacco blend/type, size, and length,
as specified in the MMR of the subsequently manufactured tobacco
product. Tobacco recovered from one brand of a finished or bulk tobacco
product could be reprocessed for use in the subsequent manufacture of
another brand/sub-brand of a finished or bulk tobacco product if it has
the same tobacco blend/types, cut size, and length and otherwise meets
the MMR specifications for the other brand/sub-brand. However,
mentholated tobacco, for example, would not be appropriate for
reprocessing in the subsequent manufacture of a nonmentholated finished
or bulk tobacco product.
A tobacco product would be appropriate for rework if further
manufacturing can correct the nonconformity and the product could meet
the specifications and other requirements in the MMR of a subsequently
manufactured tobacco product. For example, if a tobacco product is
nonconforming because of a contaminant, it would be appropriate for
rework if further manufacturing could eliminate the contaminant and the
tobacco product could meet the specifications and other requirements in
the MMR for the subsequently manufactured product.
The evaluation required under proposed Sec. 1120.78(a)(1) could be
done by conducting testing or other inspection or verification
activities, or by providing an adequate written justification for why
the tobacco product is appropriate for reprocessing or rework. FDA has
observed on inspections that reprocessing often occurs in the following
in-line situations: incomplete cigarettes produced by a maker machine
(e.g., loose ends, ripper shorts, paper damage, or empty tip (no filter
attached)); and smokeless tobacco cans that are rejected for missing or
having an incorrect label or being the incorrect weight. In these types
of situations, manufacturers typically determine that the tobacco is
appropriate for reprocessing without further investigation or testing
because it is uncontaminated and can be directly recovered from
manufacturing for use in the subsequent manufacture of finished or bulk
tobacco products. For example, if the manufacturer decides to reprocess
tobacco from unformed cigarettes that are rejected by the maker
equipment, under proposed Sec. 1120.78(a)(1), the manufacturer would
be required to evaluate the tobacco to ensure that it is appropriate
for reprocessing. The evaluation could determine that the recovered
tobacco is appropriate for reprocessing because these unformed
cigarettes were collected directly from the maker and, therefore,
further testing is not necessary to show that the tobacco is not
contaminated and conforms to the specifications established in the MMR
for the subsequently manufactured product. The manufacturer should
provide an adequate written justification for its determination that is
appropriate to reprocess the recovered tobacco, either in its
reprocessing procedure or on an ad hoc basis. If the manufacturer
chooses to reprocess tobacco products out-of-line (i.e., tobacco not
recovered directly from the production line), it should determine
whether the evaluation should include testing the product to ascertain
eligibility for reprocessing (e.g., testing to ensure that the product
is not contaminated).
A manufacturer would also have to perform an evaluation under
proposed Sec. 1120.78(a)(1) to determine whether tobacco product is
appropriate for rework. For example, if finished packages of cigars are
rejected for being the incorrect weight, a manufacturer would have to
evaluate the nonconforming product to determine if it is appropriate
for rework. The evaluation could determine that the nonconformity is
due to the package having four cigars instead of the required five
cigars, and that the product can undergo repackaging to address the
nonconformity and meet the specifications and other requirements in the
MMR for the subsequently manufactured product. In some cases, an
evaluation may show that a product is not appropriate for rework. For
example, an evaluation of returned tobacco product may determine that
it is not appropriate for rework because further manufacturing cannot
remove a contaminant, such as an insecticide (e.g., Ref. 148).
Proposed Sec. 1120.78(a)(2) would require the reprocessing and
rework procedures to detail the production processes, including process
controls, in accordance with proposed Sec. 1120.66(a), and acceptance
activities, in accordance with Sec. 1120.64(c), used to ensure the
reprocessed or reworked tobacco conforms to the requirements
established in the MMR for the subsequently manufactured product.
Usually, the production processes and controls used for reprocessing
and rework would be the same as those used for the subsequently
manufactured product under proposed Sec. 1120.66(a) and reflected in
its MMR under proposed Sec. 1120.44(a)(2). However, there may be
instances in which a manufacturer uses different production processes
or process controls when reprocessing or reworking tobacco product. If
reprocessing or rework involves different production processes and
controls, proposed Sec. 1120.78(a)(2) would require that reprocessing
and rework procedures include these different production processes and
controls. For example, if a manufacturer recovers tobacco product from
a packing and labeling machine, determines that the product is
nonconforming because it has incorrect labels, and decides to rework it
using a manual relabeling process, the manufacturer would be required
to include in its reworking procedures the production processes and
controls for the manual relabeling process used to ensure that the
subsequent reworked finished tobacco product conforms to the MMR
specifications.
Proposed Sec. 1120.78(b) would establish the requirement to
maintain records of all activities required under this section. Under
this proposed provision, records must include the date and time,
individual performing the activity, type of activity performed, any
information that demonstrates the requirement was met, and any data or
calculations necessary to reconstruct the results. As stated elsewhere
in this preamble, FDA interprets ``reconstruct'' to mean the ability to
recreate the results by analyzing all data, including source and
metadata data, and records, including calculations.
Additionally, proposed Sec. 1120.78(b) would require that the
production record of any finished or bulk tobacco product that includes
reprocessed or reworked product include the amount, any unique
identifier(s) assigned under proposed Sec. 1120.64(b), any batch
number, and any manufacturing code associated with the reprocessed or
reworked product. These requirements are necessary to enable the
tobacco product manufacturer to trace tobacco products consisting of
(in whole or in part) reprocessed or reworked material and take
appropriate corrective action, such as a recall or changes to
procedures, if these products are determined to be nonconforming
following reprocessing or rework. Reprocessing or rework records would
be required to be maintained in the tobacco product's production record
to show that the product conforms to the MMR.
[[Page 15229]]
The proposed reprocessing and rework requirements would assure that
the public health is protected and that tobacco products are in
compliance with chapter IX of the FD&C Act by helping to ensure that
reprocessed or reworked tobacco products are not contaminated or
adulterated or misbranded and meet the requirements in the MMR for the
subsequently manufactured product. They would also help maintain
traceability in case there is nonconformity as a result of ineffective
reprocessing or reworking processes or procedures and corrective action
is needed.
F. Packaging and Labeling Controls
1. Packaging and Labeling, and Repackaging and Relabeling, Controls
Proposed Sec. 1120.92 would require finished and bulk tobacco
product manufacturers to establish and maintain procedures to control
packaging and labeling activities to prevent mixups and to ensure that
all packaging and labeling are approved for use by the manufacturer and
comply with all requirements of the MMR (see proposed Sec. 1120.44) as
well as all other applicable requirements of the FD&C Act, CSTHEA,
FCLAA and their implementing regulations. These proposed requirements
are generally similar to the practices of manufacturing establishments
that follow ISO 9001 and to the proposed packaging and labeling
controls in the industry recommendations.
Other applicable requirements of the FD&C Act, CSTHEA, FCLAA, and
their implementing regulations include, among others: requirements
related to false or misleading labeling of tobacco products under
section 903(a)(1); requirements for including certain information on
the label of tobacco products in package form under section 903(a)(2)
of the FD&C Act; and package warning statement requirements for
cigarettes under section 4 of FCLAA, for smokeless tobacco under
section 3(a) of CSTHEA, for cigarette tobacco, RYO tobacco, and covered
tobacco products other than cigars under Sec. 1143.3(a) (21 CFR
1143.3(a)), and for cigars under Sec. 1143.5(a). This includes warning
rotation plan requirements for packages pursuant to section 4(c)(1) of
FCLAA, section 3(b)(3)(C) of CSTHEA and Sec. 1143.5(c). For example,
under Sec. 1143.5, packaging for cigars is required to contain certain
warning statements in accordance with an FDA-approved warning plan.
Accordingly, under this proposed provision, finished cigar
manufacturers would have to establish and maintain procedures to
control packaging and labeling activities to ensure that the correct
required warning statement is applied to the cigar package, that the
formatting requirements are met, and that the warnings on the package
label follow the approved warning plan (Sec. 1143.5). See also
proposed Sec. 1120.98 for related requirements about warning plans.
As set forth in proposed Sec. 1120.44(a)(3), the MMR would be
required to include all packaging, labeling, and labels approved by the
manufacturer for use with the finished or bulk tobacco product. The
packaging and labeling control procedure requirement proposed in this
section would ensure that only the approved packaging, labeling, and
labels are used on finished and bulk tobacco products.
A tobacco product manufacturer could control packaging and labeling
operations to prevent mixups using a variety of techniques. For
example, a manufacturer could release approved and accepted packaging
and labeling for each production batch (i.e., a manufacturer could
release the packaging and labeling in the same manner as it would
release received components from a supplier that pass acceptance
activities). Product acceptance could utilize verification activities,
such as visual inspection and optical scanners, to inspect finished and
bulk tobacco products to ensure the use of correct packaging and
labeling, including correct package warning statements on finished
products. Outdated or obsolete packaging and labeling should be
destroyed.
Proposed Sec. 1120.92(a)(1) would require that the packaging and
labeling control procedures address label integrity. Specifically, this
provision would require that labels be indelibly printed on or
permanently affixed to finished and bulk tobacco product packages so
they remain legible, prominent, and conspicuous during the customary
conditions of processing, packing, storage, handling, distribution, and
use. For a finished tobacco product, permanently affixed means the
label must remain on the product package through the expected duration
of use of the tobacco product by the consumer. For a bulk tobacco
product, permanently affixed means the label must remain on the product
package until the receipt by the subsequent manufacturer (e.g.,
finished tobacco product manufacturer, packager or labeler). These
label integrity requirements are intended to ensure that labels remain
affixed to the tobacco product, and that the information contained on
the label remains visible and readable and is not adversely affected by
conditions such as ink bleeding, adhesion loss, or fading.
Proposed Sec. 1120.92(a)(2) establishes design and construction
requirements for packaging and labeling and for storage and shipping
cases and containers. Specifically, proposed Sec. 1120.92(a)(2)(i)
would require that a manufacturer has procedures that ensure that a
product's packaging and labeling do not contaminate or otherwise render
the tobacco product adulterated or misbranded. To comply with this
requirement, as part of its packaging and labeling procedures, a
tobacco product manufacturer could evaluate the packaging materials to
assess toxicological issues and verify that the material would not
contaminate the tobacco product (Ref. 156). For example, packaging or
label solvents such as benzene, toluene, methyl ethyl ketone, methyl
cellosolve, and cellosolve are among the chemicals that can transfer
from packaging materials to tobacco products and cause contamination
(e.g., Refs. 157-159). This proposed provision is intended to ensure
that, among other things, a product's packaging and labeling do not
render the product adulterated due to the use of these types of
chemicals.
Proposed Sec. 1120.92(a)(2)(ii) would require that the
manufacturer has procedures that ensure storage and shipping cases or
containers of finished or bulk tobacco products are designed and
constructed to protect against contamination and adulteration of
finished and bulk tobacco products during the customary conditions of
storage, handling, and distribution. For example, if tobacco products
are customarily stored, handled, or shipped in conditions where the
tobacco product can be exposed to oils, hazardous materials, or
insanitary conditions, the storage and shipping cases or containers
would have to be able to protect the products from becoming
contaminated or adulterated. Also, if customary environmental
conditions of storage, handling, and distribution (such as temperature,
moisture, and humidity) can contaminate or adulterate the tobacco
products (e.g., mold contamination), the storage and shipping cases or
containers would have to protect the products from these conditions
adequately.
Proposed Sec. 1120.92(b) would require finished and bulk tobacco
product manufacturers to maintain records of all activities required
under this section. According to this provision, records must include
the date and time, individual performing the activity, type of activity
performed, any information that demonstrates the requirement was
[[Page 15230]]
met, and any data or calculations necessary to reconstruct the results.
These proposed requirements would help assure that the public
health is protected and that tobacco products are in compliance with
chapter IX of the FD&C Act. Proper packaging and labeling of finished
and bulk tobacco products are necessary to avoid mixups and to ensure
that the packaging and labeling do not contaminate or otherwise render
the tobacco product adulterated or misbranded. If a manufacturer
applies the wrong label to a tobacco product, the label may be false or
misleading, rendering the product misbranded under section 903(a)(1) of
the FD&C Act. Such a product could impact public health. For example,
in the case of a mixup, if a manufacturer applies the wrong nicotine
concentration label to an e-liquid such that the product contains
significantly higher levels of nicotine than what is stated on the
label, this can increase the risk of addictiveness.
Proper packaging and labeling of tobacco products play an important
role in FDA's comprehensive public health approach to tobacco control.
The Tobacco Control Act contains a number of provisions related to the
packaging and labeling of tobacco products. For example, certain
tobacco product labeling must be submitted to FDA when tobacco
manufacturers register under section 905(i)(1) of the FD&C Act.
Specimens of tobacco product labeling must also be submitted with PMTAs
under section 910(b)(1)(F) of the FD&C Act. Similarly, sample product
labels and labeling must be included in MRTP applications under section
911(d)(4) of the FD&C Act. Additionally, section 903(a)(1) of the FD&C
Act includes provisions related to false or misleading labeling of
tobacco products, such as, for example, labeling that fails to bear
required health warning statements (see section 201(n) of the FD&C
Act). In addition, FDA's Deeming Rule requires warning statements on
the packages of all covered tobacco products, cigarette tobacco, and
RYO tobacco, with limited exceptions (see part 1143). The packaging and
labeling of tobacco products contain required warning statements that
promote greater understanding of the risks associated with the use of
tobacco products (Ref. 160). For a discussion regarding why health
warnings are appropriate for the protection of the public health and
the effectiveness of warning statements, please see the analysis in the
proposed Deeming Rule (79 FR 23142 at 23163-65). Requiring that tobacco
product manufacturers establish and maintain procedures to control
packaging and labeling activities would help to ensure that the
manufacturers successfully carry out the labeling requirements in the
Tobacco Control Act.
Proposed Sec. 1120.94(a) would require finished tobacco product
manufacturers to establish and maintain procedures to control
repackaging and relabeling activities. These procedures would be
required to address all requirements described in proposed Sec.
1120.92. The terms ``repackaging'' and ``relabeling'' describe
activities in which the package or label of a finished tobacco product
is subsequently changed or replaced. Repackaging and relabeling may be
performed by the same person who originally packaged and labeled the
product or by someone other than the original packager/labeler. For
example, if a manufacturer receives returned tobacco products and
determines that the products could be distributed with new packages or
labels, the manufacturer would have to comply with this provision,
among others. In addition, this proposed provision would apply to an
importer that changes or replaces the packages or labels of imported
finished tobacco products. These proposed requirements are generally
similar to the practices of manufacturing establishments that follow
ISO 9001, and to the proposed repackaging and relabeling provision in
the industry recommendations.
Proposed Sec. 1120.94(b) would require finished tobacco product
manufacturers to maintain records of all activities required under this
section. According to this provision, records must include the date and
time, the individual performing the activity, the type of activity
performed, any information that demonstrates the requirement was met,
and any data or calculations necessary to reconstruct the results.
Like the proposed packaging and labeling control requirements
(discussed in the preceding section), these proposed requirements would
help assure that the public health is protected and that tobacco
products are in compliance with the requirements of chapter IX of the
FD&C Act. If a manufacturer applies the wrong label to the tobacco
product, the product may be misbranded under section 903. In addition,
if a finished tobacco product manufacturer recalls a product because
the product was distributed with the wrong label, and determines that
rework of that product is possible through repackaging or relabeling,
the proposed requirements would help ensure that the reworked tobacco
product conforms to the established specifications and other applicable
requirements.
Proper packaging and labeling of tobacco products play an important
role in FDA's comprehensive public health approach to tobacco control.
The Tobacco Control Act contains a number of provisions related to the
packaging and labeling of tobacco products (e.g., sections 905(i)(1),
910(b)(1)(F), and 911(d)(4) of the FD&C Act), including provisions
related to false or misleading labeling (section 903(a)(1) of the FD&C
Act), such as labeling that fails to bear required health warning
statements (see section 201(n) of the FD&C Act). For a discussion
regarding why health warnings are appropriate for the protection of the
public health and the effectiveness of warning statements, please see
the analysis in the proposed Deeming Rule (79 FR 23142 at 23162).
Requiring that tobacco product manufacturers establish and maintain
procedures for repackaging and relabeling activities would help to
ensure that the manufacturers successfully carry out the labeling
requirements in the Tobacco Control Act.
2. Manufacturing Code
Proposed Sec. 1120.96(a) would require that each finished and bulk
tobacco product manufacturer apply a manufacturing code to the
packaging or label of all finished and bulk tobacco products. These
proposed requirements are generally similar to the practices of
manufacturing establishments that follow ISO 9001 and practices that
FDA has observed during establishment inspections, as well as to the
proposed requirements of the industry recommendations.
For a finished tobacco product, the manufacturing code would need
to be applied in a manner that assures it would remain on the packaging
or label through the expected duration of a consumer's use of the
tobacco product. For a bulk tobacco product, the manufacturing code
would need to be applied in a manner that assures it would remain on
the packaging or label until receipt by the subsequent tobacco product
manufacturer.
For example, under this proposed provision, a finished cigarette
manufacturer, who sells individual packs of cigarettes as well as
cartons of cigarettes, would be required to apply a manufacturing code
to each carton and to each pack of cigarettes. Similarly, a smokeless
manufacturer who sells individual cans of smokeless tobacco as well as
multiple cans packaged together in a plastic sleeve would need to apply
a manufacturing code to the sleeve and to each individual can. Some
cigarette manufacturers already apply similar
[[Page 15231]]
codes on cartons of cigarettes, and some smokeless tobacco product
manufacturers apply similar codes on the plastic sleeve that holds
individual and multiple cans of smokeless tobacco. Since the carton and
the sleeve are typically discarded by the consumer during use, this
section also would require that the manufacturing code be applied on
the individual cigarette pack and smokeless can. FDA has observed on
inspections that many manufacturers apply a code to the packaging,
labeling, or shipping containers of finished tobacco products, which
may be discarded prior to a consumer's use or immediately upon opening
by the consumer, but FDA believes this practice is not sufficient.
Under the proposed provisions, if a user stores the tobacco product and
then later experiences an injury or illness due to a hazard or
contaminant, or has another health-related problem, the user would be
able to notify the manufacturer of the affected product using the
product's manufacturing code, even if the packaging sleeve has been
discarded.
Proposed Sec. 1120.96(b) would require that the manufacturing code
for each finished and bulk tobacco product be permanently affixed,
legible, conspicuous, and prominent. The code should be easily visible,
and it should not be obscured or be able to be mutilated or removed in
whole or in part. For example, a manufacturing code that is partially
smudged and cannot be read in its entirety would not meet the proposed
requirement. This proposed requirement would allow for ready
identification of the manufacturing code during distribution and sale.
It also would help FDA to identify and trace nonconforming or violative
tobacco products and perform relevant inspections to determine the
scope of the problem and recommend or require appropriate corrective
action such as a recall or stock recovery.
Proposed Sec. 1120.96(c) would require that the manufacturing code
contain the following information listed in the following order: (1)
the manufacturing date in two-digit numerical values in the month-day-
year format (MMDDYY), and (2) the finished or bulk tobacco product
batch number. FDA proposes to require the manufacturing code to include
the batch number because the batch number is the common identifier for
the product in the production and distribution records. Because the
batch number would be documented in the production record (see proposed
Sec. 1120.70) and the production record would include all the relevant
manufacturing information for the batch (e.g., unique identifiers of
incoming components, acceptance activities results, identification of
major equipment and processing lines used in the manufacturing of the
batch), the manufacturing code on the product package or label would
establish a link to the manufacturing history of the product and, as
discussed in proposed Sec. 1120.104, to certain records of
distribution.
The proposed manufacturing code requirement would help assure that
the public health is protected by providing for tobacco product
traceability. The manufacturing code would enable tobacco product
manufacturers to determine the manufacturing and distribution history
of finished and bulk tobacco products. If a product user becomes ill or
injured due to a hazard or contaminant, or otherwise has a tobacco-
related health problem, the user would be able to notify the
manufacturer of the affected product using the product's manufacturing
code. The manufacturer could use this information to review the
production record as part of a complaint, nonconforming product, or
CAPA investigation to determine the scope and cause of the issue. In
addition, the manufacturing code would help the manufacturer determine
the distribution history of the affected tobacco product if it needs to
take a corrective action, such as a recall or stock recovery.
In addition, the proposed requirement would help assure that
tobacco products are in compliance with the requirements of chapter IX
of the FD&C Act. If adulterated or misbranded products have been
manufactured and distributed, the Agency can identify affected batches
and take appropriate actions. For example, the manufacturing code would
help FDA effectuate an order under section 908(a) of the FD&C Act to
provide notification about tobacco products that present an
unreasonable risk of substantial harm to the public health in order to
eliminate such risk. This information would also help to effectuate an
order under section 908(c) to recall tobacco products, where FDA finds
that there is a reasonable probability that the tobacco product
contains a manufacturing or other problem not ordinarily contained in
tobacco products on the market that would cause serious, adverse health
consequences or death. In addition, if FDA tests tobacco products at
retail locations and determines that the products are adulterated or
misbranded, it would be able to use the manufacturing code to conduct
relevant inspections or investigations (e.g., review production and
distribution records) to determine the scope and cause of the issue and
take appropriate action.
3. Warning Plans
Proposed Sec. 1120.98(a) would require each finished tobacco
product manufacturer that is required to comply with a warning plan for
tobacco product packaging (under the FD&C Act, FCLAA, CSTHEA, or their
implementing regulations) to establish and maintain procedures to
implement the requirements of such warning plan. For example, under
Sec. 1143.5(c), certain cigar packages must bear warning statements
that are randomly displayed in each 12-month period, in as equal a
number of times as is possible on each brand of cigar, and randomly
distributed in all areas of the United States in which the product is
marketed in accordance with a plan submitted by the cigar manufacturer,
importer, distributor, or retailer to, and approved by, FDA. Proposed
Sec. 1120.98(a) would require cigar manufacturers that are required to
comply with an FDA-approved plan under Sec. 1143.5(c) to establish and
maintain procedures to ensure that such a plan is implemented and
followed. Similarly, finished cigarette and smokeless tobacco product
manufacturers would have to establish and maintain procedures to ensure
that warning plans for cigarette and smokeless tobacco product
packaging required under FCLAA and CSTHEA are implemented and followed.
Under section 903(a)(1) of the FD&C Act, a tobacco product is
deemed to be misbranded if its labeling is false or misleading in any
particular. This could include, for example, a case in which a
manufacturer includes the same single warning on all product packages,
when there is a requirement to rotate a number of different warnings
(see section 201(n) of the FD&C Act). This provision would help the
Agency to ensure that tobacco product packaging displays all applicable
required health warning statements. FDA has observed that some
manufacturers do engage in activities that address warning plans but we
have also found, during inspections, that some manufacturers do not
have proper procedures in place at the manufacturing facility to ensure
the warning statements are randomly displayed in each 12-month period,
in as equal a number of times as is possible on each brand of product,
and randomly distributed in all areas of the United States in which the
product is marketed (e.g., Refs. 55 and 161) (see 15 U.S.C. 4402).
Manufacturers could adopt a number of practices to comply with
applicable warning plans. For example,
[[Page 15232]]
manufacturers could order labels on which the warnings are printed in
sequence on the label rolls such that, for a given production run, each
of the warnings is applied equally. Alternatively, manufacturers could
use multiple label rolls that contain one of the required warning
labels and have a supervisor tasked with calculating and documenting
when to switch the roll to ensure that the required warning labels are
equally applied in a batch. Further, manufacturers could establish
procedures that define the specific number of each of the required
warning statements needed for printing or affixing to the label of each
brand of product during the manufacturing process and outline
procedures for shipment of the products to ensure random distribution.
Such practices could be included in the procedures required in this
proposed provision.
Under proposed Sec. 1120.98(a), the warning plan procedures would
be required to include the inspection of the packaging before
distribution to ensure that finished tobacco product labels bear the
required warning statements in accordance with the warning plan. For
example, FDA is aware that some manufacturers use visual inspection or
electronic optical scanners to perform inspection of packaging and
labeling to confirm that the correct warning statements have been
applied.
Proposed Sec. 1120.98(b) would require finished tobacco product
manufacturers that are required to comply with a warning plan for
tobacco product packaging (under the FD&C Act, FCLAA, CSTHEA, or their
implementing regulations) to maintain records that demonstrate that
they are in compliance with the warning plan. For example, if the
manufacturer must comply with a cigar warning plan under Sec. 1143.5,
this provision would require the manufacturer to maintain records that
demonstrate that the required warning statements are randomly displayed
in each 12-month period, in as equal number of times as possible on
each brand of cigar packaging. Such records also would need to
demonstrate that the required warning statements on packaging are
randomly distributed in all areas of the United States in which the
cigar is marketed. Records required under this proposed provision could
include a copy of the relevant FDA approved warning plan, copies of the
product labels maintained in the production records (see proposed Sec.
1120.70(b)(6)), distribution records maintained under proposed Sec.
1120.104(b), and any additional records demonstrating compliance with
any requirements for random distribution and random and equal display.
The Agency has observed that many tobacco product manufacturers
have adopted a number of different practices that would meet the
requirements in proposed Sec. 1120.98(b). For example, FDA is aware
that some smokeless tobacco manufacturers keep records from audits or
an accounting of each of the four required warning statements that are
ordered for and applied to smokeless tobacco product packaging to
confirm that over a 12-month period, each of the four required warning
statements are randomly displayed, in as equal a number of times as is
possible for each brand of product. FDA is aware that other
manufacturers have used a quality audit, to verify the production of
required warning statements on packaging within a 12-month period (Ref.
162). Other manufacturers document in their production, inventory, or
shipment records the specific warning statements that have been used or
applied to packaging, and demonstrate through distribution records that
the required warning statements have been randomly distributed.
The industry GMP recommendations do not call for warning plans. The
Agency believes that the proposed requirements would help assure that
the public health is protected. This provision would help ensure that
manufacturers who produce finished tobacco products that are subject to
a warning plan establish and maintain packaging procedures to ensure
compliance with applicable laws and regulations to warn users of known
health risks. The World Health Organization (WHO)'s Framework
Convention on Tobacco Control (FCTC), an evidence-based treaty,
provides a regulatory strategy for health warnings on packaging and
labeling (Ref. 163), for addressing the serious negative impacts of
tobacco products, calls for rotating health warnings to ensure that
they do not become stale (Ref. 164). Salient warnings would be more
visible to consumers, informing them of the consequences associated
with use of tobacco products. Accordingly, this provision would help
assure that the public health goals of the warning label requirements
are met.
These proposed requirements also would help assure that tobacco
products are in compliance with chapter IX of the FD&C Act. Under
section 903(a)(1) of the FD&C Act, a tobacco product is deemed to be
misbranded if its labeling is false or misleading in any particular.
This could include, for example, a case in which a manufacturer
includes the same single warning on all product packages, when there is
a requirement to rotate a number of different warnings (see section
201(n) of the FD&C Act). By ensuring that tobacco product manufacturers
establish and maintain packaging procedures that address required
warning plans, the proposed provision would help ensure that tobacco
products are not misbranded.
G. Handling, Storage, and Distribution
1. Handling and Storage
Proposed Sec. 1120.102 would require finished and bulk tobacco
product manufacturers to establish and maintain procedures to ensure
that tobacco products are handled and stored under appropriate
conditions to prevent nonconforming products as well as mixups,
deterioration, contamination, adulteration, and misbranding of tobacco
products. These proposed requirements are generally similar to the
practices of manufacturing establishments that follow ISO 9001, the
proposed handling and storage provision in the industry
recommendations, and controls that are already being implemented by the
tobacco industry, as observed by FDA during inspections.
Handling and storage procedures under proposed Sec. 1120.102 could
include, for example, establishing storage conditions to control
temperature and humidity to prevent mold growth, and adopting certain
product segregation practices to prevent mixups. If a manufacturer
restricts access to designated storage areas through the use of keys,
bar code readers, or other means, the procedures should detail, among
other things, who is permitted access and what steps should be followed
prior to handling. Such procedures are intended to prevent mixups or
the use of unsuitable materials in manufacturing.
These proposed requirements would apply to all stages of handling
and storage in which a manufacturer is involved, including handling and
storage as part of the production process. The handling and storage
procedures should complement other procedures required under this
proposed rule, such as, for example, the procedures required in
proposed Subpart C--Buildings, Facilities, and Equipment.
The proposed handling and storage requirements are intended, in
part, to prevent deterioration of the tobacco product after it has
undergone product acceptance activities and has been approved for
release into distribution. For example, the tobacco-specific
[[Page 15233]]
nitrosamines (TSNAs) 4-(methylnitrosamino)-1-(3-pyridyl)-1-butanone
(NNK) and N-nitrosonornicotine (NNN) are formed from tobacco alkaloids
and nitrosating agents, such as nitrite (Ref. 165). These TSNAs are
potent carcinogenic agents found in smokeless tobacco products (82 FR
8004, January 23, 2017). The concentration of NNK and NNN may increase
in smokeless tobacco when stored at room temperature due to microbial
action (Refs. 56 and 166). Additionally, high storage temperature of
cured tobacco has been shown to contribute to TSNA formation (Ref.
167). However, controls exist that can limit the formation of TSNA,
including refrigeration of the tobacco products during storage (Ref.
165). If such handling and storage conditions are necessary to ensure
that a finished or bulk tobacco product remains within its NNN or NNK
specification, this provision would require a manufacturer to establish
and maintain procedures for such handling and storage controls.
The proposed handling and storage requirements are also intended to
prevent contamination. For example, in storage, the environment's
moisture content and relative humidity can support mold growth and
aflatoxin production by aflatoxigenic molds (Refs. 168 and 169).
Manufacturers can decrease the likelihood of mold contamination in
tobacco products by controlling the temperature and humidity during
storage. Additionally, FDA is aware that tobacco products in many
countries contain numerous contaminant by-products attributed to
storage practices (Ref. 165). These storage practices can introduce
NTRMs, including manufacturing materials, pesticides, cleaning
compounds, microorganisms, and animal or insect excrement or parts into
the tobacco product (Refs. 6 and 170). A tobacco product can also
become contaminated if it is stored close to highly aromatic liquids or
materials, such as kerosene, oils, grease, and paraffin (Ref. 171). The
proposed requirements in this section are intended to ensure that
tobacco product manufacturers adopt handling and storage practices that
prevent such contamination.
The proposed handling and storage requirements are also intended to
protect against problems that could occur from product or ingredient
mixups. For example, if the manufacturer does not implement these
handling and storage requirements and ingredients are mishandled during
the manufacturing process without detection, a label might not
accurately reflect the content of ingredients of the product.
The Agency believes that the proposed handling and storage
requirements would help assure that the public health is protected and
that tobacco products are in compliance with the requirements of
chapter IX of the FD&C Act. Establishing and maintaining procedures for
handling and storage is an important step in preventing nonconforming
products and mixups, contamination, deterioration, adulteration, and
misbranding.
2. Distribution
Proposed Sec. 1120.104 would require finished and bulk tobacco
product manufacturers to establish and maintain procedures related to
the distribution of finished and bulk tobacco products. These proposed
requirements would apply only to tobacco product distribution within
the manufacturer's control (i.e., to the initial consignee and direct
account). These proposed requirements are generally similar to the
practices of manufacturing establishments that follow ISO 9001, the
distribution provision in the industry recommendations, and practices
that are already being implemented by the tobacco industry, as observed
by FDA during inspections.
Specifically, proposed Sec. 1120.104(a)(1) would require finished
and bulk tobacco product manufacturers to establish and maintain
distribution procedures to ensure that finished and bulk tobacco
products are distributed to the initial consignee under appropriate
conditions to prevent nonconforming product as well as mixups,
deterioration, contamination, adulteration, and misbranding of tobacco
products. FDA intends for this provision to provide manufacturers
flexibility in determining what conditions are appropriate for
protecting their tobacco products against mixups, deterioration,
contamination, adulteration, or misbranding. For example, a tobacco
product manufacturer could seek to ensure that distribution conditions
are appropriate by inspecting the integrity of shipping containers to
make sure that there are no problematic conditions such as holes or
gaps, checking the cleanliness and environmental conditions of
transport containers, and making sure that there are no conditions that
can attract insects and rodents. Additionally, a tobacco product
manufacturer could establish distribution requirements to prohibit the
distribution of finished and bulk tobacco products in transport
containers that ship agricultural products, such as livestock and
manure remnants in the form of organic fertilizer, to prevent tobacco
products from becoming contaminated with bacteria such as E. coli and
fecal coliform (Ref. 172). A manufacturer could also establish shipping
procedures that require inspection of the shipping conditions to
prevent the shipment of tobacco product in circumstances where they may
become contaminated by toxic or hazardous substances. For example,
shipping procedures could address circumstances similar to a reported
situation where a shipment of cigarettes was contaminated with ant and
roach spray (Ref. 148).
Proposed Sec. 1120.104(a)(2) would require finished and bulk
tobacco product manufacturers to establish and maintain distribution
procedures to ensure that only those finished and bulk tobacco products
approved for release are distributed. (See proposed Sec. 1120.70 for
the proposed requirement for review and approval of the production
record for release of each batch of finished and bulk tobacco product
for distribution.) This requirement is intended to prevent the release
of nonconforming product or products that have not undergone applicable
product acceptance activities. Tobacco product manufacturers would have
the flexibility to determine the appropriate procedures and practices
to control the distribution of their tobacco products. For example, FDA
has observed on inspections that tobacco product manufacturers have
used printed or electronically scannable labels, tags, and signs to
ensure that only tobacco products that have been approved for release
may be distributed.
Proposed Sec. 1120.104(b) would require finished and bulk tobacco
product manufacturers to maintain distribution records. According to
this paragraph, the distribution records would be required to include
the name and address of the initial consignee, the identification and
quantity of finished or bulk tobacco products shipped, date of
shipment, and the manufacturing code(s) of the tobacco products. The
meaning of ``consignee'' in this context would be the person to whom
the tobacco product is delivered, which is consistent with the use of
consignee in other Agency distribution recordkeeping requirements
(e.g., Sec. 820.160). The initial consignee is the first person to
whom the manufacturer (or any person(s) acting on behalf of the
manufacturer) delivers the tobacco products. The initial consignee can
be a warehouse, wholesaler, distributor, or retailer, who is a customer
of the manufacturer. However, the requirement would not include
[[Page 15234]]
individual purchasers of tobacco products for personal consumption.
This basic information is needed to identify where tobacco products
have been initially distributed in order, for example, to facilitate a
corrective action such as a recall or stock recovery.
Proposed Sec. 1120.104(c) would require finished and bulk tobacco
product manufacturers to maintain a list of direct accounts. For
purposes of this rule, ``direct accounts'' means all persons who are
customers of the tobacco product manufacturer that receive finished or
bulk tobacco products directly from the tobacco product manufacturer or
from any person under control of the manufacturer. Direct accounts may
include wholesalers, distributors, and retailers. Direct accounts do
not include individual purchasers of tobacco products for personal
consumption.
The list of direct accounts would be required to contain the name,
address, and contact information of each entity. This list is different
from the distribution record, which only lists the individual initial
consignee associated with a particular shipment. The list of direct
account information is necessary, for example, to facilitate
investigations of nonconforming product. In addition, this information
would assist in tracing finished or bulk tobacco products to all
persons to whom the tobacco product manufacturer has distributed or
sold products. This requirement would be consistent with 21 CFR part 7
provisions regarding voluntary recalls initiated by manufacturers.
The proposed distribution requirements would help assure that the
public health is protected by requiring finished and bulk tobacco
products to be distributed under appropriate conditions to prevent
nonconforming tobacco products as well as mixups, deterioration,
contamination, adulteration and misbranding of tobacco products. A
finished or bulk tobacco product may deteriorate or be adversely
affected by distribution conditions (e.g., environmental transport
conditions).
The proposed requirements also would help assure that tobacco
products are in compliance with the requirements of chapter IX of the
FD&C Act by helping to establish traceability of finished and bulk
tobacco products. Tracing finished and bulk tobacco products would
enable tobacco product manufacturers and FDA to identify where tobacco
products that do not meet the requirements of the FD&C Act have been
distributed and sold. This information would facilitate notification of
consignees and persons in the distribution chain in order to
efficiently conduct a product recall under section 908 of the FD&C Act,
if necessary. The scope of a product recall would likely be much
broader than necessary if records of product distribution were not
available to pinpoint distribution, thus potentially decreasing a
recall's effectiveness and increasing cost to the tobacco product
manufacturer.
The proposed requirements also, in conjunction with the proposed
unique identifier, production record, and manufacturing code
requirements, would help enable FDA to assure the integrity of the
supply chain from suppliers to finished or bulk tobacco product
manufacturers as well as from finished or bulk tobacco product
manufacturers to the initial consignees.
H. Recordkeeping and Document Controls
Proposed Sec. 1120.122 would establish recordkeeping and document
control requirements.
For purposes of this proposed part 1120, documents generally refer
to written (paper or electronic) procedures, forms, work instructions,
etc., such as the procedures that a finished or bulk tobacco product
manufacturer establishes and maintains to address a TPMP requirement.
For example, a tobacco product complaint procedure and complaint form
template that is established under proposed Sec. 1120.14 are
considered to be documents. For purposes of this proposed part 1120,
records generally refer to the written (paper or electronic) output
from activities undertaken to implement the documents. For example,
records include written results of complaint and nonconforming product
investigations, and laboratory testing activities. We note that this
use of the term ``record'' is specific to proposed part 1120 and does
not affect how that term is applied in other contexts.
All documents and records required under the proposed rule would be
required to meet certain requirements under proposed Sec. 1120.122(a).
We are proposing additional requirements for records under proposed
Sec. 1120.122(b) and for documents under proposed Sec. 1120.122(c).
FDA notes that if a tobacco product manufacturer establishes and
maintains documents and records required under proposed part 1120 in an
electronic format, then they are subject to the requirements of 21 CFR
part 11.
Specifically, proposed Sec. 1120.122(a) would establish general
requirements that apply to all documents and records required under
proposed part 1120. Proposed Sec. 1120.122(a)(1) would require that
documents and records required under proposed part 1120 be written in
English, or an accurate English translation must be made available upon
request. Documents and records (including any associated source data)
could be maintained in the native language of a foreign tobacco product
manufacturer as long as a translation is made available upon request.
FDA expects that a manufacturer would fulfill requests for documents or
records translations promptly to ensure that there are no delays of
inspections or investigations. The accuracy of the English translation
could be demonstrated by, for example, providing a certification of the
translation, using a certified translator, or providing information on
the competency of the translator.
Proposed Sec. 1120.122(a)(2) would require that all documents and
records required by proposed part 1120, that are associated with a
batch of finished or bulk tobacco product, must be retained for a
period of not less than 4 years from the date of distribution of the
batch or until the product reaches its expiration date if one exists,
whichever is later. Examples of such records include purchasing,
acceptance, production, laboratory testing, warning plans, and
distribution records. FDA has selected 4 years as a means to help
assure that the records would be available for at least one biennial
FDA inspection under sections 704 (21 U.S.C. 374) and 905(g) of the
FD&C Act.
Documents and records that would be required by proposed part 1120,
that are not associated with a batch of finished or bulk, would be
required to be retained for a period of not less than 4 years from the
date they were last in effect. Examples of these documents and records
include training, calibration, and pest control procedures and records
required under proposed Sec. Sec. 1120.12 (Organization and
personnel), 1120.36 (Equipment) and 1120.34 (Buildings, facilities, and
grounds), respectively.
Proposed Sec. 1120.122(a)(3) would require that all documents and
records required under proposed part 1120 be maintained at the
manufacturing establishment or another location that is readily
accessible to responsible officials of the tobacco product manufacturer
and to FDA. FDA interprets ``readily accessible'' to FDA as the
documents and records being made available to FDA upon request within
the course of an inspection. Documents and records, regardless of
location, would be considered readily accessible to FDA if the tobacco
product manufacturer can respond to an FDA investigator's request
promptly and
[[Page 15235]]
without delaying the inspection or investigation.
The requirement to maintain documents and records at the
manufacturing establishment or other locations that are readily
accessible to responsible officials of the tobacco product manufacturer
is intended to enable the manufacturer to exercise control over the
documents and records, which will help ensure accountability. FDA would
consider ``responsible officials'' to include management with executive
responsibility. The proposed requirement also would help ensure that
the responsible officials at the manufacturing establishment have ready
access to those documents and records that are essential for performing
required activities and making critical decisions.
This provision would require that the documents and records
required to be maintained, including those not stored at the
establishment, be made readily accessible during the 4-year retention
period to FDA for inspection and photocopying or other means of
reproduction. Documents and records required under this part may be
retained either as originals or as true copies such as photocopies,
microfilm, microfiche or other reproductions which preserve the content
and meaning of the data, including associated metadata and audit
trails. Where reduction techniques are used, suitable reader, computer,
and copying equipment should be readily accessible to FDA during an
inspection. Documents and records that can be immediately retrieved
from another location as originals or true copies, including by
computer or other electronic means, would meet the requirements of this
paragraph.
Proposed Sec. 1120.122(b) would establish additional requirements
that apply to all records required under proposed part 1120.
Specifically, proposed Sec. 1120.122(b) would require that all
records, regardless of storage medium, must be attributable, legible,
contemporaneously recorded, original, and accurate (ALCOA). The ALCOA
requirements of proposed Sec. 1120.122(b) are basic principles that
describe minimum standards for how records should be collected and
maintained in order to protect the integrity of the data they preserve.
For purposes of this requirement, records include all records required
to be maintained under proposed part 1120, such as, for example,
written results from inspections, tests, other verification activities.
These ALCOA requirements would apply to all records regardless of
format or storage media, including paper-based and electronic records.
For example, laboratory test records would be required to include all
relevant raw data, graphs, and charts. This provision is intended to
ensure the data integrity of information generated to demonstrate
compliance with the proposed TPMP rule.
The ALCOA requirements are defined under proposed Sec.
1120.122(b)(2) and further explained as follows:
Attributable means that the data in a record is traceable
to its source. This means it should be attributable to the originator
of the data, whether that source is an individual, an automated piece
of equipment, or individual operating equipment. For example, if an
ENDS manufacturer conducts an acceptance test of e-liquid, using gas
chromatography-mass spectrometry, to determine its nicotine
concentration, the record would have to identify the gas
chromatography-mass spectrometry equipment used and the personnel who
performed the test and state the result. This applies to any changes,
corrections, deletions, or revisions to a record.
Legible means the record is permanently recorded in a
readable format. A legible record prevents loss and preserves
traceability of changes without obscuring the original entry or
subsequent additions or deletions. For example, if test information is
recorded on a laboratory notebook or form, it would have to be recorded
in ink. If any changes are made, the original entry would have to be
struck out to preserve the first capture of the data and initialed and
dated for traceability. Electronic data that are first stored in
temporary memory before creating a permanent record would not comply
with the proposed requirement, because the process would fail to save
the first capture of the data and would not preserve the traceability
of changes. Practices like this, that allow data manipulation prior to
transfer to the permanent record, compromise the data integrity of the
record and would not comply with this requirement.
Contemporaneously recorded means that data is recorded at
the time the procedure, assessment, observation, or other activity is
performed.
Original means the record reflects the first capture of
the data and all information related to all subsequent changes required
to fully reconstruct the TPMP activities. An original record preserves
the record content and the meaning of the data, including associated
metadata. Original records may be static or dynamic. A static record,
such as a paper record, is fixed and allows little or no interaction
between the user and record content. Records in a dynamic state allow
the user to interact with the information. For example, electronic
records in database formats that allow the user to track, trend, and
query data are examples of records in a dynamic state. This provision
would require that information that is first captured in a dynamic
state remain available in that state.
Accurate means that the data in a record is correct,
truthful, complete, valid, and reliable. All records required under
this part, including the associated data and metadata, must be
accurate. Depending on the manufacturing process and record systems
used, data may be captured manually by human observation or automated
electronic equipment (e.g., an electronic manufacturing system,
records, or laboratory system). If errors occur, they should be
specifically noted. Accurate also would require that there are no
changes or edits to the recorded data without documented amendments.
Electronic data that are first stored in temporary memory before
creating a permanent record would not comply with the proposed
requirement because such practice allows for data manipulation prior to
recording, thus compromising the data integrity.
In order to comply with proposed Sec. 1120.122(b) and other
requirements of this proposed rule, finished and bulk tobacco
manufacturers would need to preserve the metadata associated with TPMP
records. Metadata are the contextual information required to understand
the data. For example, without metadata the number ``20'' is
meaningless. With additional context such as the unit of measure (e.g.,
20 mg nicotine/cigarette), the value 20 is given meaning. Metadata are
structured information that describes, explains, or otherwise makes it
easier to retrieve, use, or manage data. Metadata include the unit of
measure, date/time stamp for when the data were acquired,
identification of the person who conducted the test or analysis that
generated the data, and identification of the equipment used to capture
the data. Specific pieces of metadata may be required by other subparts
of this proposed rule.
Finished and bulk tobacco product manufacturers also may find that
audit trails assist them in demonstrating that information or data in a
record complies with the proposed recordkeeping requirements. An audit
trail is a form of metadata that contains information associated with
actions related to the creation, modification, or deletion of a TPMP
record. An audit trail is a chronology of the ``who, what, when, and
why'' of a record. For a paper
[[Page 15236]]
record, the audit trail of a change would be recorded via a single line
cross-out that allows the original entry to remain legible and includes
the initials of the person making the change, the date of the change,
and the reason for the change. The audit trail for a paper record
should be contained within the four corners of the record. For
electronic records, an audit trail is a secure, computer-generated,
time-stamped electronic file that that allows for reconstruction of the
course of events relating to the creation, modification, or deletion of
a record.
Finished and bulk tobacco product manufacturers may comply with the
proposed requirement of Sec. 1120.122(b) that records be ``original''
by maintaining original records or true copies of those records through
the records retention period. A true copy, like the original record,
would preserve the record content and meaning of the data, including
associated metadata and any audit trails. A true copy may only be
retained in lieu of the original if it preserves the static or dynamic
state of the original and if the copy has been compared to the original
and verified to contain the entire content and meaning of the original
record, including all metadata and any audit trails. Consistent with
the cGMP requirements for other FDA-regulated products, true copies may
be photocopies, pictures, scanned copies, microfilm, microfiche,
electronic records, or other equivalent reproductions depending on form
and content of the original record.
The extent of what would need to be included in a true copy is
dependent on the original record. For example, when an individual
writes a contemporaneous observation in a notebook or on a worksheet or
scrap of paper, this is the first capture of data; this piece of paper
would need to be retained unless a true copy is created. If a true copy
is made, it must capture any written notes, strikeouts, erasure marks,
and all other alterations to the original record.
Proposed Sec. 1120.122(c) would require tobacco product
manufacturers to establish and maintain procedures to control all
documents established to meet requirements under proposed part 1120.
For the purposes of proposed part 1120, documents generally refer to
written procedures (such as standard operating procedures), work
instructions, and blank forms, such as the procedures that a finished
and or bulk tobacco product manufacturer establishes and maintains to
address a TPMP requirement. However, completed forms and testing
results generated when implementing activities under proposed part 1120
are considered records and therefore would not be subject to Sec.
1120.122(c). For example, a pH acceptance testing procedure and blank
form to record the pH test result are documents that would be subject
to the general requirements under Sec. 1120.122(a) and to the document
controls under proposed Sec. 1120.122(c). When pH testing is performed
according to the testing procedure and the results are recorded on the
form, this creates a record subject to the requirements under proposed
Sec. 1120.122(a) and (b). Similarly, a complaint procedure and a
complaint record template established to comply with proposed Sec.
1120.14 are documents and would need to comply with the proposed
requirements in Sec. 1120.122(a) and (c); the record maintained for a
specific complaint event would be required to comply with the proposed
requirements in Sec. 1120.122(a) and (b), but it would not be required
to comply with the proposed requirements in Sec. 1120.122(c).
Proposed Sec. 1120.122(c)(1) would require the document control
procedures to include requirements for document approval and
distribution. To comply with this proposed provision, manufacturers
would need to assign personnel to review and approve all documents
established to meet the requirements of proposed part 1120. Such review
and approval would have to be completed before the document is
implemented. For example, under proposed Sec. 1120.14, manufacturers
would be required to establish and maintain procedures for the receipt,
evaluation, investigation, and documentation of all complaints.
Personnel must review and approve the complaint procedure prior to the
issuance and use of the procedure. The approval would be required to
include the date, name, and signature of the individual(s) approving
the document. Documents that are established to meet requirements
proposed part 1120 would be required to be available at all locations
for which they are designated, used, or otherwise necessary, and all
such documents that are superseded and obsolete would have to be
promptly removed from all points of use or otherwise prevented from
unintended use. On inspections, FDA has observed the use of obsolete
documents on the production line. Personnel who use an obsolete
document may not adequately perform a required activity, which can
result in the manufacture of nonconforming products.
Proposed Sec. 1120.122(c)(2) would require that the document
control procedures include requirements related to document changes.
Specifically, changes to documents would have to be reviewed and
approved prior to implementation by an individual(s) in the same
function or part of the organization (e.g., Quality Assurance
Department) that performed the original review and approval. The
purpose of this proposed requirement is to ensure that individual(s) in
the same job function as those who originally reviewed and approved the
document review any changes because these individuals typically have
the best insight on the impact of the changes.
Proposed Sec. 1120.122(c)(2) also would require that approved
changes be communicated to the appropriate personnel in a timely
manner. For example, a manufacturer could comply with this requirement
by making the changed documents readily accessible at all locations for
which they are designated, used, or otherwise necessary, and by
retraining affected personnel on the changed documents. FDA has
observed on inspections instances where manufacturers made changes to
procedures, but the changes were not communicated in a timely manner to
the personnel utilizing the documents. Without these proposed
requirements in place, personnel may not be aware that changes have
been made to a procedure, which can result in the manufacture of
nonconforming products.
In addition, proposed Sec. 1120.122(c)(2) would require that
superseded and obsolete documents be archived. For purposes of proposed
part 1120, archiving means that the superseded or obsolete document
would be retained for historical reference. These documents would have
to be retained in accordance with the time period in proposed Sec.
1120.122(a)(2) (e.g., for 4 years after last use, when not associated
with a batch of finished or bulk tobacco product). These documents may
be useful to manufacturers when performing an investigation of products
manufactured and distributed using a previous version of a document.
For example, an obsolete MMR would provide helpful information on
specifications when investigating a nonconforming product that was
manufactured under that version of the MMR.
Further, proposed Sec. 1120.12(c)(2) would require tobacco product
manufacturers to maintain records of changes to documents. According to
this paragraph, document change records must include the following
information: a description of the change; identification of the
affected documents; the name and signature of the approving
individual(s); the approval date; and the
[[Page 15237]]
date the change becomes effective. Maintaining change records on
computers would be acceptable, provided that appropriate controls are
implemented to ensure the integrity of the electronic data and
signatures. Electronic signatures could be used to satisfy this
requirement. All electronic records are subject to part 11.
The proposed requirements would help assure that the public health
is protected. Documents and records are essential to the ability to
conduct adequate investigations in case of problems (e.g., to determine
the scope and cause of a nonconforming product issue) and take an
appropriate corrective action, such as a recall.
The Agency also believes that the proposed document control
requirements would help assure that the public health is protected.
Document controls would establish a formal, documented system that
defines how and by whom documents will be reviewed and approved. They
also would include the procedures used for updating documents, for the
distribution and maintenance of all required documents, and for the
removal of obsolete and superseded documents. Controlled documents are
necessary to establish consistent practices in manufacturing operations
and provide a basis for employee training and supervision. If documents
are not appropriately approved and current versions distributed for
use, or if obsolete documents are used to manufacture tobacco products,
manufacturing operations might proceed in an ad hoc manner that could
result in the manufacture of nonconforming products. For example, if a
manufacturer changes an acceptance activity procedure document to
include a visual inspection of a new type of foreign material to
address consumers' complaints, this change would have to be reviewed,
approved, and communicated to the appropriate personnel in a timely
manner. If personnel who are responsible for conducting this visual
inspection are not informed of this change, they may fail to perform
this activity and release products that contain this foreign material.
The proposed requirements would also help assure that tobacco
products are in compliance with the requirements of chapter IX of the
FD&C Act by ensuring that FDA can verify that the activities required
under proposed part 1120 have been implemented and that the documents
and records are trustworthy and reliable. Data integrity is an
essential foundation of the proposed rule and is critical to FDA's
ability to protect the public health. The proposed ALCOA requirements
are necessary in order to protect the integrity of TPMP records. Widely
accepted, the ALCOA requirements are the basic principles of data
integrity (Refs. 174-177). The effectiveness of FDA inspections depends
on the veracity of the information provided by regulated entities to
the Agency. The vast majority of the time, FDA is absent from the
establishment. The Agency depends on records and documents to
reconstruct events which it was not present to witness. FDA's
experiences in other regulated product areas have shown that data-
integrity-related manufacturing violations, including data fraud and
falsification of records, have led to numerous regulatory actions.
Other regulatory agencies and public health organizations, like the
World Health Organization, the European Medicines Agency, the Medicines
& Healthcare Products Regulatory Agency of the United Kingdom, and the
Therapeutic Goods Administration of Australia share FDA's view that
data integrity principles are a core component of good manufacturing
practice (id.). Because data integrity principles are essential to the
quality systems and QMS, they are among the portions of those
approaches adopted by the Agency in this proposed rule. Data integrity
lapses in the regulated manufacturing environments are critical
deficiencies because they undermine the ability of FDA to verify if a
product is manufactured in accordance with its marketing authorization.
Consequently, the proposed ALCOA requirement helps assure that tobacco
products are in compliance with the requirements of chapter IX of the
FD&C Act by giving the Agency confidence in the integrity of the
records which are at the center of the regulatory scheme envisioned by
the Tobacco Control Act.
In addition, the Agency believes that the proposed document control
requirements would help ensure that tobacco products are in compliance
with the requirements of chapter IX of the FD&C Act, because, for
example, documents established to meet the requirements of proposed
part 1120 are necessary to implement the manufacturing methods and
procedures specified in the MMR and ensure that a tobacco product
conforms to its specifications. Thus, these documents would enable FDA
to help ensure that new tobacco products and MRTPs are manufactured
consistent with the specifications provided in their applications
(i.e., SE Report, request for SE exemption, PMTA, MRTPA) and that pre-
existing products are manufactured consistent with their original
characteristics.
I. Small Tobacco Product Manufacturers
Proposed Sec. 1120.130 provides for an extended compliance
deadline that would grant small tobacco product manufacturers of
finished and bulk tobacco products additional time to implement the
requirements in part 1120, consistent with section 906(e)(1)(B)(v) of
the FD&C Act. Instead of being required to comply with part 1120 on the
effective date of the final rule, small tobacco manufacturers would be
required to comply with the requirements in part 1120 4 years after the
effective date of the final rule. FDA believes that this extended
compliance deadline for small tobacco product manufacturers would
provide them with sufficient time to implement the proposed
requirements.
J. Exemptions and Variances
1. Exemptions and Variances
Proposed Sec. 1120.140 explains that, under section 906(e)(2) of
the FD&C Act, any person subject to any of the TPMP requirements could
petition FDA for a permanent or temporary exemption or variance from
any of these requirements. The petitioner remains subject to the
relevant requirements unless FDA grants the petition for an exemption
or variance under proposed Sec. 1120.146. Thus, any person who
petitions FDA for an exemption or variance would have to follow the
TPMP requirements in proposed part 1120 unless and until FDA grants the
petition.
Section 906(e)(2)(A) of the FD&C Act provides FDA the authority to
prescribe the form and manner for submission of petitions. Under
proposed Sec. 1120.140, an individual petitioning for an exemption or
variance would have to submit the petition, including all information
supporting the petition, in an electronic format that FDA can process,
review, and archive. FDA intends to provide information on its website
on how to provide the electronic submission to FDA (e.g., information
on electronic media and methods of transmission). Electronic submission
of information is consistent with the Government Paperwork Elimination
Act (Pub. L. 105-277, Title VII). Because of the broad availability of
the internet, FDA does not anticipate any need to submit a petition for
an exemption or variance, and supporting materials, in a nonelectronic
format. However, if the petitioner is unable to submit a petition in an
electronic
[[Page 15238]]
format, the petitioner may submit a written request to FDA asking that
FDA allow the submission in an alternative format, explaining in detail
why the petitioner cannot submit the petition in an electronic format
and why an alternate format is necessary. Proposed Sec. 1120.140 would
also require that all petitions, including supporting information, and
all requests to submit a petition in an alternative format, be legible
and in the English language. These proposed requirements would ensure
that FDA could review the petitions expeditiously and appropriately.
2. Petition for an Exemption or Variance
Proposed Sec. 1120.142 would require that a petition for an
exemption or variance be submitted with supporting documentation and
contain: (1) the petitioner's name, address, and contact information;
(2) identification of the tobacco product(s); (3) the requirement(s) in
part 1120 for which an exemption or variance is requested; a detailed
explanation of why the exemption or variance is requested, including
why the tobacco product manufacturer is not able to comply with the
requirement(s) of proposed part 1120; and (4) the duration of the
proposed exemption or variance. In addition, for a petition for a
variance, this section would require a detailed explanation setting
forth the methods proposed to be used in, and the facilities and
controls proposed to be used for, the manufacture, packing, and storage
of the tobacco product in lieu of the requirement(s) in part 1120, as
well as the basis for the petitioner's determination that the proposed
methods will be sufficient to assure that the public health will be
protected and that the tobacco product(s) will be in compliance with
chapter IX of the FD&C Act. For a petition for an exemption, this
provision would require a detailed explanation setting forth the basis
for the petitioner's determination that compliance with the
requirement(s) is not required to assure that the public health will be
protected and the tobacco product will be in compliance with chapter IX
of the FD&C Act. Additional information that would be required with a
petition for an exemption or a petition for a variance includes: any
other information justifying the exemption or variance; a statement
certifying that, to the best of the petitioner's knowledge and belief,
the information provided in the petition includes all information and
views on which the petition relies, including representative data, and
any information known to the petitioner that is unfavorable to the
petition; and an environmental assessment (EA) under part 25 (21 CFR
part 25) prepared in accordance with Sec. 25.40.
FDA expects that the submission of this information, along with
supporting documentation will enable FDA to determine whether to grant
a petition for a variance or exemption. FDA is considering including
additional requirements for the specific contents of petitions for
variances and exemptions and is seeking comment on the kinds of
information and/or evidence that would be helpful in determining
whether a petition should be granted.
3. Referral to the Tobacco Products Scientific Advisory Committee
(TPSAC)
Proposed Sec. 1120.144 explains that FDA may refer any petition
submitted under this subpart to the TPSAC. If FDA refers a petition for
an exemption or variance to the TPSAC, the TPSAC would be required to
report its recommendations to FDA with respect to the petition referred
to it within 60 days after the date of the petition's referral.
4. Petition Determination
Proposed Sec. 1120.146(a) explains how FDA would make a
determination on a petition for an exemption. Under proposed Sec.
1120.146(a)(1), the Agency may, upon review of the information
submitted and any recommendation from the TPSAC, approve a petition for
an exemption from a TPMP requirement if it determines that compliance
with such requirement is not required to assure that the tobacco
product will be in compliance with chapter IX of the FD&C Act. As
discussed above, in deciding whether to grant or deny a petition FDA
will consider all the information provided by the petitioner including
the basis of the petitioner's determination that compliance with the
requirement is not needed to assure that the public health is
protected. Proposed Sec. 1120.146(a)(2) provides that, if FDA
determines that the information submitted by the petitioner is
insufficient to enable FDA to make a determination whether an exemption
is appropriate, the Agency could request additional information from
the petitioner. Proposed Sec. 1120.146(a)(2) also provides that if the
petitioner fails to respond by the time specified in the request, FDA
could consider the exemption request withdrawn. FDA specifically
requests comments from stakeholders as to what information should be
included in a petition for exemption and how long it would take for a
typical firm to gather and prepare the information that would be
included in the petition for exemption.
Proposed Sec. 1120.146(b) explains how FDA would make a
determination on a petition for a variance. Under proposed Sec.
1120.146(b)(1), the Agency may, upon review of the information
submitted and any recommendation from the TPSAC, approve a petition for
a variance if it determines that the methods to be used in, and the
facilities and controls to be used for, the manufacture, packing, and
storage of the tobacco product in lieu of the methods, facilities, and
controls prescribed by the requirements in part 1120 are sufficient to
assure that the tobacco product will be in compliance with chapter IX
of the FD&C Act. As discussed above, in deciding whether to grant or
deny a petition FDA will consider all the information provided by the
petitioner, including the basis of the petitioner's determination that
the proposed alternative methods, facilities, and controls are
sufficient to assure that the public health is protected. Proposed
Sec. 1120.146(b)(2) provides that, if FDA determines that the
information submitted by the petitioner is insufficient to enable FDA
to make a determination whether a variance is appropriate, the Agency
may request additional information from the petitioner. Proposed Sec.
1120.146(b)(2) also provides that if the petitioner fails to respond by
the time specified in the request, FDA may consider the variance
request withdrawn.
Proposed Sec. 1120.146(c) explains the timeframe in which FDA
would make a decision on a petition. Proposed Sec. 1120.146(c)
provides that FDA would either grant or deny a petition within 60 days
after the date the complete petition was submitted to FDA under Sec.
1120.142 or within 60 days after the day after FDA referred the
petition to TPSAC under Sec. 1120.144, whichever date is later. The
60-day review period under proposed Sec. 1120.146(c)(1) would begin
when FDA receives a complete petition. Thus, if FDA receives an
incomplete petition and requests additional information under Sec.
1120.146(a)(2) or Sec. 1120.146(b)(2), the 60-day review period would
not begin until FDA receives the additional information that completes
the petition. FDA intends to request additional information, if
necessary, within 60 days after the date the incomplete petition was
submitted to FDA.
Proposed Sec. 1120.146(d) provides that an order from FDA granting
a variance would prescribe such conditions respecting the methods used
in, and the facilities and controls used for, the manufacture, packing,
and storage of the tobacco product as may be necessary to assure that
the tobacco product will be
[[Page 15239]]
in compliance with chapter IX of the FD&C Act.
5. Hearing
Proposed Sec. 1120.148 explains that after FDA issues an order
under Sec. 1120.146, the petitioner would have the opportunity for an
informal hearing under part 16 (21 CFR part 16).
V. Proposed Effective and Compliance Dates
FDA proposes that any final rule become effective 2 years after the
date the final rule publishes in the Federal Register. Section
906(e)(1)(B)(iv) of the FD&C Act specifies that, in establishing the
effective date of any TPMP regulations, FDA must take into account the
differences in the manner in which the different types of tobacco
products have historically been produced, the financial resources of
the different tobacco product manufacturers, and the state of their
existing manufacturing facilities, and must provide for a reasonable
period of time for such manufacturers to conform to any TPMP
regulations. FDA has considered these factors in determining the
proposed effective dates for this rule.
The Agency's proposed rule utilizes a standards-based approach to
the regulation of all types of finished and bulk tobacco products,
which is similar to the approach taken by the other cGMPs and voluntary
standards considered in the development of this proposal. Thus, the
proposed regulation provides the framework that all manufacturers would
utilize and apply in a manner that is appropriate to a given tobacco
product. FDA is proposing this effective date to ensure that
manufacturers of all types of covered tobacco products will have
adequate time to comply regardless of the complexity of their
manufacturing process.
In addition, FDA inspections have demonstrated that a number of
manufacturers already have implemented many measures similar to the
proposed TPMP requirements. FDA also believes that manufacturers other
than small tobacco product manufacturers have the financial resources
to comply with the proposed requirements within 2 years, as
demonstrated by the proposed regulatory impact analysis (PRIA) and the
fact that a number of manufacturers already have implemented similar
provisions. Those manufacturers meeting the definition of small tobacco
product manufacturers will have an additional 4 years to come into
compliance (see proposed Sec. 1120.130). FDA inspections and facility
visits have noted that entities that manufacture the originally
regulated products (i.e., cigarettes, smokeless, cigarette tobacco, and
RYO) as well as entities that manufacture deemed products generally
already have some manufacturing controls in place that are similar to
the proposed rule (e.g., a QMS or some portions of a QMS). FDA believes
that the proposed effective date is feasible and that different
effective dates for different types of manufacturers are not needed.
Accordingly, FDA believes that 2 years is a reasonable period of
time for manufacturers (other than small tobacco product manufacturers)
to comply with any final TPMP regulations. During those 2 years, FDA
expects that manufacturers would take steps to plan and implement
business operations that will comply with the final rule. FDA
specifically requests comment regarding this proposed 2-year effective
date.
Section 906(e)(1)(B)(v) of the FD&C Act specifies that FDA may not
require any small tobacco product manufacturer to comply with any TPMP
regulations for at least 4 years following the effective date of the
regulation. As discussed in subpart J of the proposed regulation, FDA
proposes that small tobacco product manufacturers of finished and bulk
tobacco products not be required to comply with the TPMP regulations
until 4 years after the effective date of the final rule. This proposed
compliance date would give small tobacco product manufacturers a total
of 6 years to comply with the TPMP regulations, and FDA believes that
this extended compliance date for small tobacco product manufacturers
would provide them with sufficient time to implement the requirements
in any final rule. This proposed effective date is consistent with the
recommendation of some tobacco companies (Docket No. FDA-2013-N-0227).
FDA requests comment on this proposed effective and compliance dates
from all interested parties.
VI. Preliminary Economic Analysis of Impacts
A. Introduction
We have examined the impacts of the proposed rule under Executive
Order (E.O.) 12866, E.O. 13563, the Regulatory Flexibility Act (5
U.S.C. 601-612), and the Unfunded Mandates Reform Act of 1995 (Pub. L.
104-4). E.O. 12866 and 13563 direct us to assess all costs and benefits
of available regulatory alternatives and, when regulation is necessary,
to select regulatory approaches that maximize net benefits (including
potential economic, environmental, public health and safety, and other
advantages; distributive impacts; and equity). We believe that this
proposed rule is a significant regulatory action as defined by E.O.
12866.
The Regulatory Flexibility Act requires us to analyze regulatory
options that would minimize any significant impact of a rule on small
entities. Because small entities are likely to incur a large portion of
the costs to comply with the proposed rule, we find that the proposed
rule would have a significant economic impact on a substantial number
of small entities.
The Unfunded Mandates Reform Act of 1995 (section 202(a)) requires
us to prepare a written statement, which includes an assessment of
anticipated costs and benefits, before proposing ``any rule that
includes any Federal mandate that may result in the expenditure by
State, local, and tribal governments, in the aggregate, or by the
private sector, of $100,000,000 or more (adjusted annually for
inflation) in any one year.'' The current threshold after adjustment
for inflation is $158 million, using the most current (2020) Implicit
Price Deflator for the Gross Domestic Product. This proposed rule would
not result in an expenditure in any year that meets or exceeds this
amount.
B. Summary of Costs and Benefits
The proposed rule, if finalized, would establish requirements for
manufacturers of finished and bulk tobacco products on the methods used
in, and the facilities and controls used for, the manufacture, pre-
production design validation, packing, and storage of tobacco products.
The TPMP requirements described in the proposed rule are expected to
ensure that tobacco product manufacturers control the design and
specifications of finished and bulk tobacco products, providing a level
of assurance of conformity in the production of tobacco products to
established and required specifications that does not occur in the
existing market for tobacco products, to prevent the adulteration and
misbranding of finished and bulk tobacco products, and establish
controls for traceability purposes.
We quantify two potential benefits of the proposed rule. First, the
manufacturing controls required by the proposed regulation are likely
to reduce the likelihood that nonconforming products are manufactured
and commercially distributed which, in turn, would reduce social costs
associated with product recalls and market withdrawals. The social
costs of a recall, due to inadequate or
[[Page 15240]]
insufficient controls, may extend beyond the costs to the manufacturer
conducting the recall and may include shareholders as well as
consumers, retailers, and wholesalers. If a recall or market withdrawal
were necessary, the records required by the proposed regulation would
help locate nonconforming products that were commercially distributed,
which would also be expected to reduce the cost of conducting recalls
and market withdrawals, both voluntary and involuntary. Since 2009,
tobacco product manufacturers have initiated eight voluntary recalls,
resulting in at least three million cans of smokeless tobacco and 62
million cigarettes recalled or withdrawn from the market. Furthermore,
we estimate that, if the proposed rule is finalized, the costs of
product recalls and market withdrawals may fall by between $4 million
and $213 million per year.
Another quantified potential benefit of the proposed rule is that
adverse events due to nonconforming finished and bulk tobacco products
would decrease as a result of improvements in the control of tobacco
product manufacturing operations. We use data on exposure calls to
Poison Control Centers (PCs) throughout the United States to quantify
the impact of the proposed rule on the number of exposure calls
reporting clinical effects such as vomiting, nausea, abdominal pain,
etc. associated with the consumption of tobacco products that,
according to the PCs Certified Specialists in Poison Information, had
been tampered with or contaminated. We estimate from 2001 to 2030, a
total of 11,135 projected exposures, or an annual average of 371
exposures per year, associated with the consumption of such
products.\6\ Based just on these data regarding calls to PCs, if the
proposed rule is finalized, we estimate that the total (undiscounted)
monetized health losses associated with contaminated tobacco products
may be reduced by between $908 and $2,723 per year.
---------------------------------------------------------------------------
\6\ The 11,135 projected exposures are estimated from observed
2001-2017 exposures (adjusted for under-reporting) and adjusted to
account for apparent trend of increasing exposure calls from 2018
through 2030. We used this forecast to estimate a baseline trend of
what would occur without implementing this proposed rule. Figures
are also adjusted for underreporting as explained in the Benefits of
the Proposed Rule, section D.2 of the Preliminary Regulatory Impact
Analysis (Ref. 184).
---------------------------------------------------------------------------
There are other potential benefits associated with the proposed
rule which we have not quantified. First, the proposed recordkeeping
provisions will also support FDA's regulatory compliance activities and
help FDA implement and enforce other provisions of the FD&C Act which
will likely generate government cost savings. Second, the proposed
rule, if finalized, may further reduce losses to health and property
for users and nonusers associated with nonconforming tobacco products,
beyond those estimated in the quantified benefits. Third, the proposed
rule's risk assessment, CAPA, tobacco products complaints and related
provisions will facilitate investigation and identification of causes
and root causes of consumer complaints and other reports of adverse
events. Other benefits include avoided spillover costs to capital
markets.\7\
---------------------------------------------------------------------------
\7\ Estimated quantified benefits of avoided recalls include
reduced external costs in the supply chain of the recalled or
withdrawn products (or they exclude reduced recall costs to
manufacturers). Estimated external costs of conducting a recall or
market withdrawal include lost sales to retailers and wholesalers,
expenses associated with notifying tobacco retailers (for
wholesalers) and consumers, removal and storage of inventory costs
collection and shipping costs, disposal costs, and legal costs,
among others. Estimated quantified benefits do not include avoided
spillover costs to capital markets.
---------------------------------------------------------------------------
The potential costs of the rule include tasks associated with
establishing and maintaining procedures for various aspects of the
manufacturing, preproduction design validation, packing and storage
processes. Examples of these tasks include conducting new or more
stringent manufacturing activities, writing and updating standard
operating procedures (SOPs), training employees to engage in new or
more stringent manufacturing activities, and keeping new or additional
records. We estimate that (undiscounted) one-time costs range from $39
million to $73 million and (undiscounted) recurring costs range from
$15 million per year to $56 million per year. FDA is also proposing
that any final rule become effective two years after the date of the
final rule's publication. FDA is further proposing in Sec. 1120.130 of
this rule that manufacturers meeting the definition of small tobacco
product manufacturer would be required to comply with the requirements
of this rule four years after the effective date of the final rule
(i.e., six years after the date of the final rule's publication).
Because small manufacturers would have more time than non-small
manufacturers to comply with the requirements of this proposed rule, we
estimate all costs to reflect the staggered compliance dates. We
estimate learning costs for both non-small and small manufacturers to
begin one year after publication (year 1). Non-small manufacturers and
small manufacturers would incur costs one and five years, respectively,
after the publication date of a final rule as they work to come into
compliance with the rule two and six years from the date of final
publication.\8\ We therefore estimate the present value of total
domestic costs annualized over ten years using a discount rate of seven
percent is estimated to range from $13 million per year to $54 million
per year, and from $14 million per year to $43 million per year using a
discount rate of three percent. Our estimated benefits will begin to
accrue on the same years as the compliance dates (years 2 and 6). The
present value of total benefits annualized over ten years using a
discount rate of seven percent is estimated to range from $1.9 million
per year to $97.0 million per year, and from $2.1 million per year to
$106.5 million per year using a discount rate of three percent. Table 1
summarizes our estimate of the annualized costs and benefits of the
proposed rule.
---------------------------------------------------------------------------
\8\ The year of publication is year zero and the effective date
is year two. In order for non-small manufacturers to comply with the
requirements of this rule by the effective date (year two), we
assume they will begin to incur compliance costs on year one. For
small manufacturers to comply four years after the effective date or
year six, we assume they will begin to incur compliance costs on
year five. Benefits from non-small and small manufacturers begin to
accrue on year two and year six respectively. All values have been
adjusted to reflect 2020 dollars. Estimated costs in Table 1
represent estimated costs incurred by domestic manufacturers and
domestic importers. Estimated benefits in Table 1 are from reduced
exposure and reduced recall related costs associated with both
domestic and imported tobacco products sold in the U.S.
[[Page 15241]]
Table 1--Summary of Benefits, Costs and Distributional Effects of the Proposed Rule
[$ millions/year]
--------------------------------------------------------------------------------------------------------------------------------------------------------
Units
---------------------------------------
Category Primary Low High Discount Period Notes
estimate estimate estimate Year rate covered
dollars (percent) (years)
--------------------------------------------------------------------------------------------------------------------------------------------------------
Benefits:
Annualized Monetized $millions/year. $27.2 $1.9 $97.0 2020 7 10 Quantified benefits include a
29.9 2.1 106.5 2020 3 10 summation of potential
reductions in (1) cost of
recalls and market withdrawals
and (2) adverse health effects
associated with contaminated or
otherwise nonconforming tobacco
products.
Annualized Quantified............... 7 10
3 10
-----------------------------------------------------------------
Qualitative......................... Non-quantified benefits include (1) Government costs savings 10
due to aiding FDA compliance efforts; (2) potentially reducing
losses to health and property for users and nonusers associated
with nonconforming tobacco products; and (3) facilitating the
investigation and identification of causes and root causes of
consumer complaints and other reports of adverse events.
--------------------------------------------------------------------------------------------------------------------------------------------------------
Costs:
Annualized Monetized $millions/year. 27.0 13.3 41.1 2020 7 10 Annualized total costs of
28.2 13.7 43.0 2020 3 10 compliance with the proposed
rule. Range of estimates
captures uncertainty.
Annualized Quantified............... 7 10
3 10
Qualitative......................... 10
--------------------------------------------------------------------------------------------------------------------------------------------------------
Transfers:
Federal Annualized Monetized 7 10
$millions/year. 3 10
------------------------------------------------------------------------------
From/To............................. From:
To: 10
------------------------------------------------------------------------------
Other Annualized Monetized $millions/ 7 10
year. 3 10
------------------------------------------------------------------------------
From/To............................. From:
To:
--------------------------------------------------------------------------------------------------------------------------------------------------------
Effects:
State, Local or Tribal Government:..................................................................................................................
Small Business:.....................................................................................................................................
One-time costs per small entity are between 0.06% and 0.11% of their average annual revenue. Due to many missing values from Census data, average
small-entity impacts are likely subject to large variability, due to the significant amount of heterogeneity in small-entity impacts across
entities of different sizes (See Ref. 184)..
Wages:..............................................................................................................................................
Growth:.............................................................................................................................................
--------------------------------------------------------------------------------------------------------------------------------------------------------
We have developed a comprehensive Preliminary Economic Analysis of
Impacts that assesses the impacts of the proposed rule. The full
preliminary analysis of economic impacts is available in the docket for
this proposed rule (as Ref. 184) and at https://www.fda.gov/AboutFDA/ReportsManualsForms/Reports/EconomicAnalyses/default.htm.
VII. Paperwork Reduction Act of 1995
This proposed rule contains information collection provisions that
are subject to review by the OMB under the PRA (44 U.S.C. 3501-3521). A
description of these provisions is given in the Description section of
this document with an estimate of the annual reporting, recordkeeping,
and third-party disclosure burden. Included in the estimate is the time
for reviewing instructions, searching existing data sources, gathering
and maintaining the data needed, and completing and reviewing each
collection of information.
FDA invites comments on these topics: (1) whether the proposed
collection of information is necessary for the proper performance of
FDA's functions, including whether the information will have practical
utility; (2) the accuracy of FDA's estimate of the burden of the
proposed collection of information, including the validity of the
methodology and assumptions used; (3) ways to enhance the quality,
utility, and clarity of the information to be collected; and (4) ways
to minimize the burden of the collection of information on respondents,
including through the use of automated collection techniques, when
appropriate, and other forms of information technology.
Title: Requirements for Tobacco Product Manufacturing Practice.
Description: The Tobacco Control Act was enacted on June 22, 2009,
amending the FD&C Act and providing FDA with the authority to regulate
tobacco products. Section 101(b) of the Tobacco Control Act amends the
FD&C Act by adding new chapter IX, which provides FDA with authorities
to regulate tobacco products and imposes certain obligations on tobacco
product manufacturers, retailers, and importers. Among the amendments
are provisions that relate to tobacco product manufacturing practice
requirements. The proposed provisions include, among other things, the
authority to issue regulations relating to good manufacturing practice
requirements; hereinafter TPMP, in order to assure that the public
health is protected and
[[Page 15242]]
tobacco products are in compliance with the requirements of the FD&C
Act.
Description of Respondents: This proposed rule applies to
manufacturers (foreign and domestic) of finished and bulk tobacco
products. Finished tobacco products include tobacco products, including
all components and parts, sealed in final packaging (e.g., rolling
papers, filters, filter tubes, or e-liquids sold to consumers. Bulk
tobacco products are tobacco products that are not sealed in final
packaging but otherwise suitable for consumer use as tobacco products
(e.g., bulk cigarettes, bulk filters, bulk e-liquids).
Subpart B prescribes the proposed requirements pertaining to
finished and bulk tobacco product manufacturers' management systems
that cover a manufacturer's organization and personnel (Sec. 1120.12),
tobacco product complaints (Sec. 1120.14), and CAPA (Sec. 1120.16).
Proposed Sec. 1120.12 would require manufacturers to establish and
maintain an organizational structure; have sufficient personnel to
carry out the requirements under part 1120; designate, in writing,
appropriate responsibility for all personnel who perform an activity
subject to part 1120 and designate, in writing, management with
executive responsibility who have the duty, power, and responsibility
to implement the requirements under part 1120; establish and maintain
training procedures; and maintain records of personnel qualifications
and training records. Manufacturers would be required to keep records
of all activities required under this provision.
Proposed Sec. 1120.14 would require manufacturers to establish and
maintain procedures to receive, evaluate, investigate, and document
complaints. Manufacturers would be required to keep records of all
activities required under this provision.
Proposed Sec. 1120.16 would require manufacturers to establish and
maintain procedures for implementing CAPA. These procedures are to
require review of various sources of data for identifying and
investigating existing and potential causes of nonconformities and
design problems, acting to correct and prevent nonconformities and
design problems, verifying or validating the CAPAs, implementing and
documenting the changes needed, and communicating that information to
specified personnel. Manufacturers must maintain records of all
activities conducted under this section. Manufacturers would be
required to keep records of all activities required under this
provision.
Subpart C prescribes the proposed requirements that are specific to
personnel practices (Sec. 1120.32), building, facilities, and grounds
(Sec. 1120.34), equipment (Sec. 1120.36), and environmental controls
(Sec. 1120.38).
Proposed Sec. 1120.32 would require manufacturers to establish and
maintain procedures for the cleanliness, personal practices, and
apparel, which must include requirements to ensure that contact between
personnel and the tobacco product or environment would not result in
contamination of the tobacco product.
Proposed Sec. 1120.34 would require manufacturers to ensure each
building, facility, and grounds is maintained in appropriate condition
to prevent contamination and ensure that buildings and facilities are
of suitable construction, design, and location to facilitate
sanitation, maintenance, and proper operation. The provision also would
require controls for water quality, and record keeping, as well as
require manufacturers to establish and maintain procedures for cleaning
and sanitation and animal and pest control. Manufacturers would be
required to keep records of all activities required under this
provision.
Proposed Sec. 1120.36 would require manufacturers to ensure that
equipment used in manufacturing operations is appropriately designed,
constructed, and suitable for its intended purpose, and must establish
and maintain procedures for the routine cleaning and maintenance of
equipment, as well as for the routine calibration of testing,
monitoring, and measuring equipment to ensure proper performance. The
provision also would require identification of major equipment and all
processing lines. Manufacturers would be required to keep records of
all activities required under this provision.
Proposed Sec. 1120.38 would require manufacturers to establish and
maintain procedures to adequately control environmental conditions,
where appropriate, and maintain and monitor environmental control
systems to verify that the environmental controls are adequate and
functioning properly. Manufacturers would be required to keep records
of all activities required under this provision.
Subpart D of the proposed rule prescribes the requirements for
design and development activities (Sec. 1120.42) and MMRs (Sec.
1120.44).
Proposed Sec. 1120.42 would require manufacturers to establish and
maintain procedures to control the design and development of each
finished and bulk tobacco product and its package, including the
control of risks associated with the product, production process,
packing, and storage. To control for risks, manufacturers would be
required to conduct a risk assessment: (1) risk identification of all
known or reasonably foreseeable risks associated with the tobacco
product and its package, production process, packing, and storage,
including risks normally associated with the use of the tobacco
product; (2) risk analysis of the nature and level of risk for each
identified known or reasonably foreseeable risk; and (3) risk
evaluation of each identified risk to determine the significance of the
risk and the type of risk treatment needed. In addition, manufacturers
would be required to perform risk treatment to significantly minimize
or prevent risks identified that are reasonably likely to occur and
that may cause serious illness, injury, or death not normally
associated with the use of the tobacco product, or that the
manufacturer determines constitutes an unacceptable level of risk as
well as to address risks for any applicable tobacco product standards
to ensure that the tobacco product will conform to the specifications
and requirements established in the tobacco product standard. Finally,
manufacturers would be required to conduct a risk reassessment whenever
the manufacturer becomes aware of new information that could change the
risks assessment and risk treatment, including information about
previously unidentified risks or the adequacy of risk treatment
measures. Manufacturers would maintain records of all activities
required under this section.
Proposed Sec. 1120.44 would require that manufacturers establish
and maintain an MMR for each tobacco product manufactured.
Manufacturers would also establish and maintain procedures for the
review and approval of the MMR.
Subpart E of the proposed rule prescribes the proposed requirements
for purchasing controls (Sec. 1120.62), acceptance activities (Sec.
1120.64), production and process controls (Sec. 1120.66), laboratory
controls (Sec. 1120.68), production records (Sec. 1120.70), sampling
(Sec. 1120.72), nonconforming tobacco products (Sec. 1120.74),
returned tobacco products (Sec. 1120.76), and reprocessing and rework
(Sec. 1120.78).
Proposed Sec. 1120.62 would require manufacturers to establish and
maintain purchasing procedures, purchasing records, and procedures for
qualifying its suppliers. Manufacturers would be required to keep
records of all activities required under this provision.
Proposed Sec. 1120.64 would require manufacturers to establish and
maintain procedures for acceptance activities
[[Page 15243]]
including inspections, evaluations, tests, and other verification
methods manufacturers use in the manufacturing process. The written
procedures would also be required to contain procedures and records for
ensuring that each accepted incoming tobacco product is designated by a
unique identifier, which must be maintained throughout the
manufacturing process and documented in the production record.
Proposed Sec. 1120.66 would require manufacturers to establish and
maintain production procedures that describe the process specifications
and process controls used in the manufacturing of tobacco products.
Process controls include monitoring and acceptance activities such as
inspection, testing, evaluation, or other verification activities. The
procedures should also address removal of manufacturing material if it
could reasonably be expected to have an adverse effect on the product,
if applicable; changes to a production process; and process validation
procedures to demonstrate that the process will be maintained in a
state of control to ensure that tobacco products conform to their
established specifications and other requirements when it cannot be
fully verified that tobacco product specifications conform to the MMR.
Manufacturers would be required to keep records of all activities
required under this provision.
Proposed Sec. 1120.68 would require manufacturers to establish and
maintain procedures for any laboratory controls employed to satisfy
requirements in the proposed rule. The procedures include
scientifically valid laboratory methods that are accurate, precise, and
appropriate for their intended purpose, sampling plans that comply with
Sec. 1120.72 of the proposed rule, and demonstration of analytical
control. Manufacturers would also be required to demonstrate the
laboratory's competence to perform laboratory activities associated
with the manufacture of finished or bulk tobacco products.
Manufacturers would be required to keep records of all activities
required under this provision.
Proposed Sec. 1120.70 would require manufacturers to establish and
maintain procedures for the preparation of a production record for each
manufactured tobacco product batch.
Proposed Sec. 1120.72 would require manufacturers to have an
adequate sampling plan using representative samples.
Proposed Sec. 1120.74 would require manufacturers to establish and
maintain procedures for the control and disposition of nonconforming
tobacco products. These procedures include: (1) identification and
segregation of potential nonconforming products; (2) investigation of
all potential nonconforming products, including determination of the
scope and cause of the nonconformance and the risk of illness or injury
posed by the nonconformance; and (3) disposition and followup.
Manufacturers would be required to keep records of all activities
required under this provision.
Proposed Sec. 1120.76 would require manufacturers to establish and
maintain procedures for the control and disposition of returned
products. These procedures must address identification, segregation,
evaluation, and disposition of returned products. Returned products
must be segregated in a manner that prevents mix-ups and use of
returned products prior to evaluation and disposition. Returned product
must be evaluated to determine its disposition. Manufacturers would be
required to keep records of all activities required under this
provision.
Proposed Sec. 1120.78 would require manufacturers to establish and
maintain procedures for reprocessing and reworking tobacco products.
These procedures would require evaluation of the tobacco product to
determine whether the product is appropriate for reprocessing or rework
and authorization of any reprocessing or rework by a designated
individual; and must include the production processes, including
process controls, and acceptance activities, used to ensure the
reprocessed or reworked tobacco product conforms to the requirements
established in the MMR for the subsequently manufactured tobacco
product. Manufacturers would be required to maintain records of all
activities required under this provision.
Subpart F of the proposed rule prescribes the proposed requirements
for packaging and labeling activities (Sec. 1120.92), repackaging and
relabeling activities (Sec. 1120.94), manufacturing codes on the
packaging or label of tobacco products (Sec. 1120.96), and warning
plans for packaging (Sec. 1120.98).
Proposed Sec. 1120.92 would require manufacturers to establish and
maintain procedures to control packaging and labeling activities.
Manufacturers would be required to maintain records of all activities
required under this provision.
Proposed Sec. 1120.94 would require manufacturers to establish and
maintain procedures to control repackaging and relabeling activities
for those establishments engaging in such activities. Manufacturers
would be required to maintain records of all activities required under
this provision.
Proposed Sec. 1120.96 would require manufacturers to apply a
manufacturing code to the packaging or label of all finished and bulk
tobacco products. Manufacturers would be required to maintain records
of all activities required under this provision.
Proposed Sec. 1120.98 would require finished tobacco product
manufacturers, who are required to comply with a warning plan for
tobacco product packaging, to establish and maintain procedures to
implement the requirements of such warning plan. Manufacturers would be
required to keep records of all activities required under this
provision.
Subpart G of the proposed rule prescribes the proposed requirements
for activities associated with handling and storage (Sec. 1120.102)
and distribution (Sec. 1120.104).
Proposed Sec. 1120.102 would require tobacco product manufacturers
to establish and maintain procedures for the handling and storage of
tobacco products.
Proposed Sec. 1120.104 would require tobacco product manufacturers
to establish and maintain procedures for the distribution of finished
and bulk tobacco products and to keep distribution records and records
of direct accounts.
Proposed subpart H of the proposed rule prescribes the proposed
general recordkeeping and document control requirements (Sec.
1120.122).
Proposed Sec. 1120.122(a) would establish general requirements
that apply to all documents and records required under proposed part
1120. Proposed Sec. 1120.122(a)(1) would require that documents and
records required under proposed part 1120 be written in English, or an
accurate English translation must be made available upon request. All
documents and records required by proposed part 1120, that are
associated with a batch of finished or bulk tobacco product, must be
retained for a period of not less than 4 years from the date of
distribution of the batch or until the product reaches its expiration
date if one exists, whichever is later. Documents and records not
associated with a batch must be retained for not less than 4 years from
the date they were last in effect. Furthermore, all documents and
records required under proposed part 1120 be maintained at the
manufacturing establishment or another location that is readily
accessible to responsible officials of the tobacco product manufacturer
and to FDA. FDA interprets ``readily accessible'' to FDA as the
documents and records being made available to FDA upon request within
the course of an inspection.
[[Page 15244]]
Proposed Sec. 1120.122(b) would require that records required under
the proposed rule are attributable, legible, contemporaneously
recorded, original, and accurate. Proposed Sec. 1120.122(c) would
require tobacco product manufacturers to establish and maintain
procedures to control all documents established to meet the
requirements under proposed part 1120.
As required by section 906(e)(2) of the FD&C Act, subpart J of the
proposed rule sets forth the procedures and requirements for
petitioning for an exemption or variance from a TPMP requirement.
Proposed Sec. 1120.140 explains that, under section 906(e)(2) of
the FD&C Act, any person subject to any requirement of the TPMP
regulations may petition FDA for a permanent or temporary exemption or
variance from such requirement. The requirements under this part remain
in effect unless FDA grants the petition for an exemption or variance
under Sec. 1120.146. Thus, any person who petitions FDA for an
exemption or variance must follow the TPMP regulations while the
petition is being considered and until FDA grants the petition. Under
proposed Sec. 1120.140, an individual petitioning for an exemption or
variance must submit all information supporting the petition in an
electronic form that FDA can process, review, and archive. Because of
the broad availability of the internet, FDA does not anticipate any
need to submit a petition for an exemption or variance and supporting
materials in a non-electronic format. However, if the petitioner is
unable to submit a petition in an electronic format, the petitioner may
submit a written request to FDA requesting that FDA allow the
submission in an alternative format and explain in detail why the
petitioner cannot submit the petition in an electronic format.
Proposed Sec. 1120.142 would require that a petition for an
exemption or variance contain: (1) the petitioner's name, address, and
contact information; (2) identification of the tobacco product; (3) the
requirement in this part for which an exemption or variance is
requested; (4) a detailed explanation of why the exemption or variance
is requested; the duration of the proposed exemption or variance; (5) a
detailed explanation setting forth the methods proposed to be used in,
and the facilities and controls proposed to be used for, the
manufacture, packing, and storage of the tobacco product in lieu of the
requirement in this part as well as the basis for the petitioner's
determination that the proposed methods will be sufficient to assure
that the public health is protected and the tobacco product(s) will be
in compliance with chapter IX of the FD&C Act (for a petition for a
variance); (6) a detailed explanation setting forth the basis for the
petitioner's determination that compliance with the requirement is not
required to assure that the public health is protected and that the
tobacco product will be in compliance with chapter IX of the FD&C Act
(for a petition for exemption); (7) any other information justifying
the exemption or variance; a statement certifying that, to the best of
the petitioner's knowledge and belief, the petition includes all
information and views on which the petition relies including
representative data and information known to the petitioner which are
unfavorable to the petition; and (8) an EA under part 25 of this
chapter prepared in accordance with the requirements of Sec. 25.40 of
this chapter.
FDA recognizes that many of the proposed provisions of the proposed
rule are consistent with quality control and manufacturing practices
that have already been voluntarily adopted by manufacturers. As a part
of usual and customary business practices, FDA expects some baseline
level of manufacturer compliance with the provisions of the proposed
rule.
FDA's burden estimates are based on the PRIA, FDA inspection
reports, estimates of the number of deemed tobacco product
manufacturers published in the Deeming Rule (part 1143), and 2017 data
on permits issued to tobacco manufacturers by the Alcohol and Tobacco
Tax and Trade Bureau. The requirements in the proposed rule would apply
to both domestic and foreign manufacturers of finished and bulk tobacco
products.
As discussed in the PRIA, we estimate the number of affected
entities, by major tobacco product group and size of operation group.
We estimate that there is a total of 1,935 domestic entities and 3,273
foreign entities manufacturers potentially affected by the proposed
rule. For purposes of the PRA estimates, FDA used a weighted average of
the median hours and entities affected to calculate the respondents and
burden hours. These estimates are a combination of small and large
manufacturers and foreign and domestic manufactures. The estimated
numbers of manufacturers in the tables below represent an estimated
average portion of all domestic and foreign tobacco product
manufacturers by the percentage of manufacturers that are currently not
practicing one or more of the proposed requirements set forth in the
proposed rule.
FDA estimates the burden of this collection of information as
follows:
Table 2--Estimated Annual Reporting Burden 1
----------------------------------------------------------------------------------------------------------------
Number of
21 CFR part and activity Number of responses per Total annual Average burden Total hours
respondents respondent responses per response
----------------------------------------------------------------------------------------------------------------
1120.40, 1120.142, and 1120.146 1 1 1 59 59
Petition for Exemption or
Variance and Environmental
Assessment (EA)...............
----------------------------------------------------------------------------------------------------------------
1 There are no capital costs or operating and maintenance costs associated with this collection of information.
Table 2 describes the annual reporting burden as a result of the
proposed requirements in Sec. 1120.142 for submitting petitions for
exemption or variance (including EA). FDA believes this will be
infrequent, so we have assigned 1 token response acknowledging the
requirement.
[[Page 15245]]
Table 3--Estimated One-Time Recordkeeping Burden \1\
--------------------------------------------------------------------------------------------------------------------------------------------------------
Number of Average burden
21 CFR part and activity Number of records per One-time per Total hours Total capital
recordkeepers recordkeeper records recordkeeping costs
--------------------------------------------------------------------------------------------------------------------------------------------------------
One-Time Recordkeeping Burden Subpart B
--------------------------------------------------------------------------------------------------------------------------------------------------------
1120.12 Organization and personnel procedures and 1,598 3 4,794 4.12 19,751 ..............
training...............................................
1120.14 Tobacco product complaints...................... 1,946 8 15,568 1.82 28,334 ..............
1120.16 Corrective and preventive actions............... 1,814 8 14,512 1.82 26,412 ..............
-----------------------------------------------------------------------------------------------
Total Subpart B..................................... .............. .............. .............. .............. 74,497 ..............
--------------------------------------------------------------------------------------------------------------------------------------------------------
One-Time Recordkeeping Burden Subpart C
--------------------------------------------------------------------------------------------------------------------------------------------------------
1120.32 Personnel....................................... 1,416 67 94,872 0.59 55,974 ..............
1120.34 Buildings, facilities, and grounds.............. 1,642 20 32,840 2.62 86,041 ..............
1120.36 Equipment....................................... 1,186 86 101,996 1.62 165,234 ..............
1120.38 Environment controls............................ 2,965 8 23,720 2.42 57,402 ..............
-----------------------------------------------------------------------------------------------
Total Subpart C..................................... .............. .............. .............. .............. 364,651 ..............
--------------------------------------------------------------------------------------------------------------------------------------------------------
One-Time Recordkeeping Burden Subpart D
--------------------------------------------------------------------------------------------------------------------------------------------------------
1120.42 Product development controls.................... 2,853 12 34,236 2.90 99,284 ..............
1120.44 Master manufacturing record..................... 1,381 14 19,334 1.91 36,928 ..............
-----------------------------------------------------------------------------------------------
Total Subpart D..................................... .............. .............. .............. .............. 136,212 ..............
--------------------------------------------------------------------------------------------------------------------------------------------------------
One-Time Recordkeeping Burden Subpart E
--------------------------------------------------------------------------------------------------------------------------------------------------------
1120.62 Purchasing controls............................. 2,539 17 43,163 3.39 146,323 ..............
1120.64 Acceptance activities........................... 2,029 26 52,754 1.85 97,595 ..............
1120.66 Process controls................................ 1,677 35 58,695 1.84 107,999 $1,014,697
1120.68 Laboratory controls............................. 1,293 9 11,637 1.79 20,830 10,996,249
1120.70 Production record............................... 2,163 9 19,467 0.96 18,688 ..............
1120.72 Representative samples.......................... 3,631 8 29,048 1.86 54,029 ..............
1120.74 Nonconforming product........................... 1,458 9 13,122 1.80 23,620 ..............
1120.76 Returned product................................ 1,594 9 14,346 1.80 25,823 ..............
1120.78 Reprocessing and rework......................... 1,833 8 14,664 1.86 27,275 ..............
-----------------------------------------------------------------------------------------------
Total Subpart E..................................... .............. .............. .............. .............. 522,182 12,010,946
--------------------------------------------------------------------------------------------------------------------------------------------------------
One-Time Recordkeeping Burden Subpart F
--------------------------------------------------------------------------------------------------------------------------------------------------------
1120.92 Packaging and labeling controls................. 1,683 8 13,464 3.34 44,970 ..............
1120.94 Repackaging and Relabeling...................... 1,523 8 12,184 3.18 38,745 ..............
1120.98 Warning plans................................... 1,448 8 11,584 3.18 36,837 ..............
-----------------------------------------------------------------------------------------------
Total Subpart F..................................... .............. .............. .............. .............. 120,552 ..............
--------------------------------------------------------------------------------------------------------------------------------------------------------
One-Time Recordkeeping Burden Subpart G
--------------------------------------------------------------------------------------------------------------------------------------------------------
1120.102 Handling and storage........................... 1,855 12 22,260 1.82 40,513 ..............
1120.104 Distribution................................... 2,028 12 24,336 1.82 44,292 ..............
-----------------------------------------------------------------------------------------------
Total Subpart G..................................... .............. .............. .............. .............. 84,805 ..............
--------------------------------------------------------------------------------------------------------------------------------------------------------
One-Time Recordkeeping Burden Subpart H
--------------------------------------------------------------------------------------------------------------------------------------------------------
1120.124 Document controls.............................. 3,155 1 3,155 6.99 22,053 ..............
-----------------------------------------------------------------------------------------------
Total Subpart H..................................... .............. .............. .............. .............. 22,053 ..............
Total One-Time Burden............................... .............. .............. .............. .............. 1,324,952 12,010,946
--------------------------------------------------------------------------------------------------------------------------------------------------------
\1\ There are no operating and maintenance costs associated with this collection of information.
Table 4--Estimated Annual (Recurring) Recordkeeping Burden \1\
----------------------------------------------------------------------------------------------------------------
Number of Average burden
21 CFR part and activity Number of records per Total annual per Total hours
recordkeepers recordkeeper records recordkeeping
----------------------------------------------------------------------------------------------------------------
Annual Recordkeeping Burden Subpart B
----------------------------------------------------------------------------------------------------------------
1120.12 Organization and 1,598 3 4,794 2 9,588
personnel Procedures and
training......................
1120.14 Tobacco product 1,946 8 15,568 4 62,272
complaints....................
1120.16 Corrective and 1,814 8 14,512 4 58,048
preventive actions............
--------------------------------------------------------------------------------
Total Subpart B............ .............. .............. .............. ............... 129,908
----------------------------------------------------------------------------------------------------------------
[[Page 15246]]
Annual Recordkeeping Burden Subpart C
----------------------------------------------------------------------------------------------------------------
1120.32 Personnel.............. 1,416 67 94,872 0.03 2,846
1120.34 Buildings, facilities, 1,642 20 32,840 0.55 18,062
and grounds...................
1120.36 Equipment.............. 1,186 86 101,996 0.14 14,279
1120.38 Environment controls... 2,965 8 23,720 0.28 6,642
--------------------------------------------------------------------------------
Total Subpart C............ .............. .............. .............. ............... 41,829
----------------------------------------------------------------------------------------------------------------
Annual Recordkeeping Burden Subpart D
----------------------------------------------------------------------------------------------------------------
1120.42 Product development 2,853 12 34,236 1 34,236
controls......................
1120.44 Master manufacturing 1,381 14 19,334 0.36 6,960
record........................
--------------------------------------------------------------------------------
Total Subpart D............ .............. .............. .............. ............... 41,196
----------------------------------------------------------------------------------------------------------------
Annual Recordkeeping Burden Subpart E
----------------------------------------------------------------------------------------------------------------
1120.62 Purchasing controls.... 2,539 17 43,163 0.27 11,654
1120.64 Acceptance activities.. 2,029 26 52,754 1 52,754
1120.66 Process controls....... 1,677 35 58,695 1 58,695
1120.68 Laboratory controls.... 1,293 9 11,637 5 58,185
1120.70 Production record...... 2,163 9 19,467 3 58,401
1120.72 Representative samples. 3,631 8 29,048 0.27 7,843
1120.74 Nonconforming product.. 1,458 9 13,122 4.77 62,592
1120.76 Returned product....... 1,594 9 14,346 4.37 62,692
1120.78 Reprocessing and rework 1,833 8 14,664 0.28 4,106
--------------------------------------------------------------------------------
Total Subpart E............ .............. .............. .............. ............... 376,922
----------------------------------------------------------------------------------------------------------------
Annual Recordkeeping Burden Subpart F
----------------------------------------------------------------------------------------------------------------
1120.92 Packaging and labeling 1,683 8 13,464 0.28 3,770
controls......................
1120.94 Repackaging and 1,523 8 12,184 0.27 3,290
Relabeling....................
1120.98 Warning plans.......... 1,448 8 11,584 0.28 3,244
--------------------------------------------------------------------------------
Total Subpart F............ .............. .............. .............. ............... 10,304
----------------------------------------------------------------------------------------------------------------
Annual Recordkeeping Burden Subpart G
----------------------------------------------------------------------------------------------------------------
1120.102 Handling and storage.. 1,855 12 22,260 0.15 3,339
1120.104 Distribution.......... 2,028 12 24,336 0.15 3,650
--------------------------------------------------------------------------------
Total Subpart G............ .............. .............. .............. ............... 6,989
----------------------------------------------------------------------------------------------------------------
Annual Recordkeeping Burden Subpart H
----------------------------------------------------------------------------------------------------------------
1120.124 Document controls..... 3,155 1 3,155 2.66 8,392
--------------------------------------------------------------------------------
Total Subpart H............ .............. .............. .............. ............... 8,392
Total Annual Burden........ .............. .............. .............. ............... 615,540
----------------------------------------------------------------------------------------------------------------
\1\ There are no capital costs or operating and maintenance costs associated with this collection of
information.
Table 3 represents the one-time recordkeeping requirements in the
rule. FDA believes that there will be a total of 5,208 recordkeepers
(the sum of 1,935 domestic and 3,273 foreign entities) who would keep
records. Most of the provisions in the proposed rule require tobacco
manufacturers to establish and maintain procedures. In table 3, the
columns entitled ``number of recordkeepers'' and ``one-time total
responses'' is totaled in the text, but not the chart. For economic
purposes, the numbers in these columns are not additive because the
numbers representing each section are not mutually exclusive. However,
for PRA purposes these numbers are additive. We total these columns in
the narrative for PRA purposes of describing and matching the data that
will be submitted to OMB for approval.
Subpart B describes the proposed requirements applicable to
finished and bulk tobacco product manufacturers' management systems
that cover a manufacturer's organization and personnel (Sec. 1120.12),
tobacco product complaints (Sec. 1120.14), and CAPA (Sec. 1120.16).
FDA estimates that under proposed subpart B 5,358 recordkeepers will
establish a total of 34,874 one-time records for a total of 74,497 one-
time hours.
Subpart C of the proposed rule prescribes the proposed requirements
that are specific to personnel practices (Sec. 1120.32), building,
facilities, and grounds (Sec. 1120.34), equipment (Sec. 1120.36), and
environmental controls (Sec. 1120.38). FDA estimates that under
proposed subpart C 7,209 recordkeepers
[[Page 15247]]
will establish a total of 253,428 one-time records for a total of
364,651 one-time hours.
Subpart D of the proposed rule prescribes the proposed requirements
for design and development activities (Sec. 1120.42) and MMRs (Sec.
1120.44). FDA estimates that under proposed subpart D 4,234
recordkeepers will establish a total of 53,570 one-time records for a
total of 136,212 one-time hours.
Subpart E of the proposed rule prescribes the proposed requirements
for purchasing controls (Sec. 1120.62), acceptance activities (Sec.
1120.64), production and process controls (Sec. 1120.66), laboratory
controls (Sec. 1120.68), production records (Sec. 1120.70), sampling
(Sec. 1120.72), nonconforming tobacco products (Sec. 1120.74),
returned tobacco products (Sec. 1120.76), and reprocessing and rework
(Sec. 1120.78). FDA estimates that under proposed subpart E 18,217
recordkeepers will establish a total of 256,896 one-time records for a
total of 522,182 one-time hours.
To conduct activities related to Sec. Sec. 1120.64, 1120.66, and
1120.68, some tobacco product manufacturers may purchase capital
equipment such as metal detectors, pH meters, thermometers, ultrasonic
flow meters, scanners, and densimeters. We estimate one-time capital
costs of $1,014,697 combined under Sec. 1120.64 acceptance activities
and Sec. 1120.66 Production and process controls, and $10,996,249
under Sec. 1120.68 Laboratory controls for a total of $12,010,946.
Subpart F of the proposed rule prescribes the proposed requirements
for packaging and labeling controls (Sec. 1120.92), repackaging and
relabeling (Sec. 1120.94), and warning plans (Sec. 1120.98). FDA
estimates that under proposed subpart F 4,654 respondents will
establish a total of 37,232 one-time records for a total of 120,552
one-time hours.
Subpart G of the proposed rule prescribes the proposed requirements
for activities associated with handling and storage (Sec. 1120.102)
and distribution (Sec. 1120.104). FDA estimates that under proposed
subpart G 3,883 respondents will establish a total of 46,596 one-time
records for a total of 84,805 one-time hours.
Proposed subpart H of the proposed rule prescribes the proposed
general recordkeeping and document control requirements (Sec.
1120.122). FDA estimates that under proposed subpart H 3,155
respondents will establish a total of 3,155 one-time records for a
total of 22,053 one-time hours.
FDA estimates a total of 1,324,952 one-time hours and $12,010,946
one-time capital costs.
Table 4 estimates the annual recurring burden under the proposed
rule. FDA believes that there will be a total of 5,208 recordkeepers
(the sum of 1,935 domestic and 3,273 foreign entities) who would keep
records. In table 4, the columns number of annual recordkeepers, and
total annual responses is totaled in the text, but not in the chart.
For economic purposes the numbers in these columns are not additive
because the numbers representing each section are not mutually
exclusive. However, for PRA purposes these numbers are additive. We
total these columns in the narrative for PRA purposes of describing and
matching the data that will be submitted to OMB for approval.
FDA estimates that under proposed subpart B (Management System
Requirements) 5,358 recordkeepers will maintain a total of 34,874
records annually for a total of 129,908 annual hours.
FDA estimates that under proposed subpart C (Buildings, Facilities,
and Equipment) 7,209 recordkeepers will maintain a total of 253,428
records annually for a total of 41,829 annual hours.
FDA estimates that under proposed subpart D (Design and Development
Controls) 4,234 recordkeepers will maintain a total of 53,570 records
annually for a total of 41,196 annual hours.
FDA estimates that under proposed subpart E (Process Controls)
18,217 recordkeepers will maintain a total of 256,896 records annually
for a total of 376,922 annual hours.
FDA estimates that under proposed subpart F (Packaging and Labeling
Controls) 4,654 recordkeepers will maintain a total of 37,232 records
annually for a total of 10,304 annual hours.
FDA estimates that under proposed subpart G (Handling, Storage and
Distribution) 3,883 recordkeepers will maintain a total of 46,596
records annually for a total of 6,989 annual hours.
FDA estimates that under proposed subpart H (Recordkeeping and
Document Controls) 3,155 recordkeepers will maintain a total of 3,155
records annually for a total of 8,392 annual hours.
FDA estimates a total of 615,540 annual hours for this proposed
rule.
Table 5--Estimated Annual Third-Party Disclosure Burden \1\
----------------------------------------------------------------------------------------------------------------
Number of
21 CFR part and activity Number of disclosures per Total annual Average burden Total hours
respondents respondent disclosures per disclosure
----------------------------------------------------------------------------------------------------------------
1120.96 Manufacturing code.... 1 1 1 1 1
----------------------------------------------------------------------------------------------------------------
\1\ There are no capital costs or operating and maintenance costs associated with this collection of
information.
Proposed Sec. 1120.96 would require that manufacturers apply a
manufacturing code to the packaging and label of tobacco products. FDA
lacks data on the percentage of manufacturers who apply such codes to
the packaging and label of tobacco products but based on a cursory
review of manufactured products it appears that many, if not all,
manufacturers already apply a manufacturing code to their products. For
purposes of the PRA, we have assigned one token burden hour for this
activity.
Per the requirements of this proposed rule, FDA estimates the total
burden will be 1,940,552 hours (59 + 1 + 1,324,952 + 615,540) and
$12,010,946 one-time capital costs.
To ensure that comments on information collection are received, OMB
recommends that written comments be faxed to the Office of Information
and Regulatory Affairs, OMB, Attn: FDA Desk Officer, FAX: 202-395-7285,
or emailed to [email protected]. All comments should be
identified with the title ``Requirements for Tobacco Product
Manufacturing Practice.''
In compliance with the Paperwork Reduction Act of 1995 (44 U.S.C.
3407(d)), we have submitted the information collection provisions of
this proposed rule to OMB for review. These information collection
requirements will not be effective until FDA publishes a final rule,
OMB approves
[[Page 15248]]
the information collection requirements, and the rule goes into effect.
FDA will announce OMB approval of these requirements in the Federal
Register.
VIII. Analysis of Environmental Impact
The proposed regulation is issued pursuant to section 906(e) of the
FD&C Act, which directs FDA to prescribe regulations requiring that the
methods used in, and the facilities and controls used for, the
manufacture, preproduction design validation, packing, and storage of a
tobacco product conform to cGMP, or HACCP methodology to assure that
the public health is protected and that the tobacco product is in
compliance with chapter IX of the FD&C Act. Under Sec. 25.30(j),
classes of actions that are categorically excluded include the issuance
of cGMP and HACCP regulations. As a result, the proposed rule falls
within a class of actions that are categorically excluded under Sec.
25.30(j) and, therefore, ordinarily do not require the preparation of
an EA or environmental impact statement (EIS).
An EA or EIS is required for categorically excluded actions only if
extraordinary circumstances indicate that the specific proposed action
may significantly affect the quality of the human environment (Sec.
25.21). The proposed action is of a type that does not individually or
cumulatively have a significant effect on the human environment. The
proposed action is not anticipated to pose the potential for serious
harm to the environment or to adversely affect a species or the
critical habitat of a species described in Sec. 25.21(b). Thus, FDA
has determined that no extraordinary circumstances exist that would
require preparation of an EA or an EIS.
IX. Federalism
We have analyzed this proposed rule in accordance with the
principles set forth in E.O. 13132. Section 4(a) of the E.O. requires
Agencies to ``construe . . . a Federal statute to preempt State law
only where the statute contains an express preemption provision or
there is some other clear evidence that the Congress intended
preemption of State law, or where the exercise of State authority
conflicts with the exercise of Federal authority under the Federal
statute.''
Section 916(a)(2) of the FD&C Act (21 U.S.C. 387p) is an express
preemption provision. Section 916(a)(2) provides that ``no State or
political subdivision of a State may establish or continue in effect
with respect to a tobacco product any requirement which is different
from, or in addition to, any requirement under the provisions of this
chapter relating to . . . good manufacturing standards.''
This rule is being issued under section 906(e) of the FD&C Act,
which directs FDA to prescribe regulations relating to good
manufacturing practice. Thus, if this proposed rule is made final, the
final rule would create requirements that fall within the scope of
section 916(a)(2) of the FD&C Act.
X. Consultation and Coordination With Indian Tribal Governments
FDA has analyzed this proposed rule in accordance with the
principles set forth in E.O. 13175. We have tentatively concluded that
the rule does not contain policies that would have a substantial direct
effect on one or more Indian tribes, on the relationship between the
Federal Government and Indian tribes, or on the distribution of power
and responsibilities between the Federal Government and Indian tribes.
The Agency solicits comments from tribal officials on any potential
impact on Indian tribes from this proposed action.
XI. References
The following references marked with an asterisk (*) are on display
at the Dockets Management Staff (see ADDRESSES) and are available for
viewing by interested persons between 9 a.m. and 4 p.m., Monday through
Friday; they also are available electronically at https://www.regulations.gov. References without asterisks are not on public
display at https://www.regulations.gov because they have copyright or
other restrictions. Some may be available at the website address, if
listed. References without asterisks are available for viewing only at
the Dockets Management Staff. FDA has verified the website addresses,
as of the date this document publishes in the Federal Register, but
websites are subject to change over time.
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12. ISO, ISO 31000:2018, ``Risk Management--Principles and
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* 24. Lockhart, D., ``Corrective/Preventive Action Response (CAR),''
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List of Subjects in 21 CFR Part 1120
Smoking, Tobacco, Reporting and recordkeeping requirements.
0
Therefore, under the Federal Food, Drug, and Cosmetic Act [LEGAL
CITATION] and under authority delegated to the Commissioner of Food and
Drugs, amend chapter I of title 21 of the Code of Federal Regulations
by adding part 1120 to subchapter K to read as follows:
PART 1120--REQUIREMENTS FOR TOBACCO PRODUCT MANUFACTURING PRACTICE
Sec.
Subpart A--General Provisions
1120.1 Scope.
1120.3 Definitions.
Subpart B--Management System Requirements
1120.12 Organization and personnel.
1120.14 Tobacco product complaints.
1120.16 Corrective and preventive actions.
Subpart C--Buildings, Facilities, and Equipment
1120.32 Personnel practices.
1120.34 Buildings, facilities, and grounds.
1120.36 Equipment.
1120.38 Environmental controls.
Subpart D--Design and Development Controls
1120.42 Design and development activities.
1120.44 Master manufacturing record.
Subpart E--Process Controls
1120.62 Purchasing controls.
1120.64 Acceptance activities.
[[Page 15253]]
1120.66 Production processes and controls.
1120.68 Laboratory controls.
1120.70 Production record.
1120.72 Sampling.
1120.74 Nonconforming tobacco product.
1120.76 Returned tobacco product.
1120.78 Reprocessing and rework.
Subpart F--Packaging and Labeling Controls
1120.92 Packaging and labeling controls.
1120.94 Repackaging and relabeling.
1120.96 Manufacturing code.
1120.98 Warning plans.
Subpart G--Handling, Storage, and Distribution
1120.102 Handling and storage.
1120.104 Distribution.
Subpart H--Recordkeeping and Document Controls
1120.122 Recordkeeping and document control requirements.
Subpart I--Small Tobacco Product Manufacturers
1120.130 Compliance date for small tobacco product manufacturers.
Subpart J--Exemptions and Variances
1120.140 Exemptions and variances.
1120.142 Petition for an exemption or variance.
1120.144 Referral to the Tobacco Products Scientific Advisory
Committee.
1120.146 Petition determination.
1120.148 Hearing.
Authority: 21 U.S.C. 371, 21 U.S.C. 374, 21 U.S.C. 381, 21
U.S.C. 387b, 21 U.S.C. 387c, 21 U.S.C. 387e(g), 21 U.S.C. 387f(e),
and 21 U.S.C. 387i.
Subpart A--General Provisions
Sec. 1120.1 Scope.
(a) This part sets forth the current tobacco product manufacturing
practice (TPMP) requirements under the Federal Food, Drug, and Cosmetic
Act. The requirements of this part apply to manufacturers of all
finished and bulk tobacco products that are subject to chapter IX of
the Federal Food, Drug, and Cosmetic Act, except finished and bulk
accessories of cigarettes, cigarette tobacco, roll-your-own tobacco,
smokeless tobacco, and tobacco products containing nicotine that is not
made or derived from tobacco. Manufacturers of finished and bulk
tobacco products include specification developers, contract
manufacturers, and repackagers/relabelers. The requirements in this
part govern the methods used in, and the facilities and controls used
for, the preproduction design validation, manufacture, packing, and
storage of finished and bulk tobacco products by finished and bulk
tobacco product manufacturers.
(b) If a tobacco product manufacturer engages in some operations
subject to the requirements of this part, and not others, that
manufacturer need only comply with those requirements applicable to the
operations in which it is engaged.
(c) The term ``where appropriate'' is used several times in this
part. When a requirement is qualified with ``where appropriate,'' it is
deemed to be appropriate unless the tobacco product manufacturer
documents in writing an adequate justification prior to abstaining from
implementing the requirement. An adequate justification would address
why abstaining from the requirement would not result in a nonconforming
tobacco product, or in the manufacturer not being able to carry out
necessary corrective actions.
(d) The requirements in this part are intended to protect the
public health and assure that tobacco products are in compliance with
the relevant provisions of the Federal Food, Drug, and Cosmetic Act.
The failure to comply with any applicable provision in this part
renders a product adulterated under section 902(7) of the Federal Food,
Drug, and Cosmetic Act.
Sec. 1120.3 Definitions.
For purposes of this part:
Accessory means any product that is intended or reasonably expected
to be used with or for the human consumption of a tobacco product; does
not contain tobacco and is not made or derived from tobacco; and meets
either of the following:
(1) Is not intended or reasonably expected to affect or alter the
performance, composition, constituents, or characteristics of a tobacco
product; or
(2) Is intended or reasonably expected to affect or maintain the
performance, composition, constituents, or characteristics of a tobacco
product but
(i) Solely controls moisture and/or temperature of a stored tobacco
product; or
(ii) Solely provides an external heat source to initiate but not
maintain combustion of a tobacco product.
Additive means any substance the intended use of which results or
may reasonably be expected to result, directly or indirectly, in its
becoming a component or otherwise affecting the characteristic of any
tobacco product (including any substances intended for use as a
flavoring or coloring or in producing, manufacturing, packing,
processing, preparing, treating, packaging, transporting, or holding),
except that such term does not include tobacco or a pesticide chemical
residue in or on raw tobacco or a pesticide chemical.
Batch means a specific identified amount of a tobacco product
produced in a unit of time or quantity and that is intended to have the
same specifications.
Brand means a variety of tobacco product distinguished by the
tobacco used, tar content, nicotine content, flavoring used, size,
filtration, packaging, logo, registered trademark, brand name(s),
identifiable pattern of colors, or any combination of such attributes.
Bulk tobacco product means a tobacco product not sealed in final
packaging but otherwise suitable for consumer use as a tobacco product.
Characteristic means the materials, ingredients, design,
composition, heating source, or other features of a tobacco product.
Component or part means any software or assembly of materials
intended or reasonably expected:
(1) To alter or affect the tobacco product's performance,
composition, constituents, or characteristics or
(2) To be used with or for the human consumption of a tobacco
product. Component or part excludes anything that is an accessory of a
tobacco product.
Contaminated tobacco product means a tobacco product that contains
a substance not ordinarily contained in that tobacco product. An
example of a contaminated tobacco product is a smokeless tobacco
product with metal fragments in the tobacco filler.
Design means the form and structure concerning and the manner in
which components or parts, ingredients, additives, and materials are
integrated to produce a tobacco product.
Direct accounts means all persons who are customers of the tobacco
product manufacturer that receive finished or bulk tobacco products
directly from the manufacturer or from any person under control of the
manufacturer. Direct accounts may include wholesalers, distributors,
and retailers. Direct accounts do not include individual purchasers of
tobacco products for personal consumption.
Establish and maintain means to define, document in writing,
implement, follow, and update.
Equipment means any machinery, tool, instrument, utensil, or other
similar or related article, used in the manufacture, preproduction
design validation, packing, or storage of a tobacco product.
Finished tobacco product means a tobacco product, including any
component or part, sealed in final packaging. Examples of finished
tobacco products include a pack of cigarettes, a
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can of moist snuff, and rolling papers, filters, filter tubes, or e-
liquids sold to consumers.
Ingredient means tobacco, substances, compounds, or additives
contained within or added to the tobacco, paper, filter, or any other
component or part of a tobacco product, including substances and
compounds reasonably expected to be formed through chemical action
during tobacco product manufacturing.
Label means a display of written, printed, or graphic matter upon
the immediate container of any article.
Labeling means all labels and other written, printed, or graphic
matter:
(1) Upon any article or any of its containers or wrappers; or
(2) Accompanying such article.
Management with executive responsibility means one or more
designated personnel who have the authority and responsibility to
ensure compliance with TPMP requirements, including allocating
resources or making changes to the organizational structure, buildings,
facilities, equipment, or the manufacture, preproduction design
validation, packing, and storage of a tobacco product.
Manual method, process, or procedure means any nonautomated method,
process, or procedure, including processes performed by hand with or
without the use of equipment.
Manufacturing means the manufacturing, fabricating, assembling,
processing, or labeling, including the repackaging or relabeling, of a
tobacco product. Manufacturing includes establishing the specifications
of a finished or bulk tobacco product.
Manufacturing code means any distinctive sequence or combination of
letters, numbers, or symbols that begins with the manufacturing date
followed by the batch number.
Manufacturing date means the month, day, and year in 2-digit
numerical values in the format (MMDDYY) that a finished or bulk tobacco
product is packaged for distribution.
Manufacturing material means material used in or used to facilitate
the manufacturing process that is not equipment and is not intended to
be part of the product.
Master manufacturing record (MMR) means a document or designated
compilation of documents containing the established specifications for
a tobacco product, including acceptance criteria for those
specifications, all relevant manufacturing methods and production
process procedures for the tobacco product, and all approved packaging,
labeling, and labels for the tobacco product.
Nonconforming tobacco product means any tobacco product that does
not meet a product specification in the MMR (see Sec. 1120.44(a)(1));
has packaging, labeling, or labels other than those included in the MMR
(see Sec. 1120.44(a)(3)); or is a contaminated tobacco product.
Not normally associated means not an inherent risk of using the
tobacco product. For example, bodily injury caused by an exploding
electronic nicotine delivery system (ENDS) battery would be considered
not normally associated with the use of ENDS products.
Package or packaging means a pack, box, carton, or container of any
kind or, if no other container, any wrapping (including cellophane), in
which a finished tobacco product is offered for sale, sold, or
otherwise distributed to consumers (this is also referred to as final
package or final packaging), or in which a bulk tobacco product is
offered for sale, sold, or otherwise distributed (including commercial
distribution and interplant transfers).
Personnel means all persons, including managers, staff,
consultants, contractors, and third-party entities, performing services
for the manufacturer subject to this part. This definition includes
independent contractors performing services for the manufacturer.
Relabeling means operations in which the labeling of a finished
tobacco product is subsequently changed or replaced.
Repackaging means operations in which the packaging of a finished
tobacco product is subsequently changed or replaced.
Representative sample means a sample that consists of a number of
units that are drawn based on a valid scientific rationale (such as
random sampling) and intended to ensure that the sample accurately
reflects the material being sampled.
Reprocessing means using a tobacco product that has been previously
recovered from manufacturing in the subsequent manufacture of a
finished or bulk tobacco product.
Returned tobacco product means a commercially distributed finished
or bulk tobacco product returned to the tobacco manufacturer by any
person not under the control of the tobacco product manufacturer,
including a wholesaler/distributor, retailer, consumer, or a member of
the public.
Rework means action taken on a nonconforming or returned tobacco
product to ensure the product meets the specifications and other
requirements of the MMR of a subsequently manufactured tobacco product
before it is released for further manufacturing or distribution.
Small tobacco product manufacturer means a tobacco product
manufacturer that employs fewer than 350 employees. For purposes of
determining the number of employees of a manufacturer under the
preceding sentence, the employees of a manufacturer are deemed to
include the employees of each entity that controls, is controlled by,
or is under common control with such manufacturer.
Specification means any requirement with which a product, process,
service, or other activity must conform.
Tobacco product means any product made or derived from tobacco, or
containing nicotine from any source, that is intended for human
consumption, including any component, part, or accessory of a tobacco
product (except for raw materials other than tobacco used in
manufacturing a component, part, or accessory of a tobacco product).
The term ``tobacco product'' does not mean an article that is a drug
under section 201(g)(1) (21 U.S.C. 321(g)(1)), a device under section
201(h) (21 U.S.C. 321(h)), or a combination product described in
section 503(g) of the FD&C Act (21 U.S.C. 353(g)). The term ``tobacco
product'' does not mean an article that is a food under section 201(f)
(21 U.S.C. 321(f)), if such article contains no nicotine, or no more
than trace amounts of naturally occurring nicotine.
Tobacco product-contact surface means a surface that comes into
contact with a tobacco product and a surface from which drainage (or
other transfer) ordinarily occurs onto the tobacco product or onto
surfaces that come into contact with the tobacco product during the
normal course of operations. For example, tobacco product-contact
surfaces include surfaces of equipment that come into contact with the
tobacco product.
Tobacco product manufacturer means any person(s), including a
repacker or relabeler, who: manufactures, fabricates, assembles,
processes, or labels a tobacco product; or imports a finished tobacco
product for sale or distribution in the United States. Tobacco product
manufacturer includes any person(s) establishing specifications for a
tobacco product.
Unique identifier means information, such as a code or number, that
is maintained for each accepted incoming tobacco product that would
enable the tobacco product manufacturer and FDA to identify the
supplier and unique shipment of the incoming product.
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Validation means confirmation by examination and objective evidence
that the particular requirements can be consistently fulfilled.
Verification means confirmation by examination and objective
evidence that specified requirements have been fulfilled.
Subpart B--Management System Requirements
Sec. 1120.12 Organization and personnel.
(a) Organization. Each finished and bulk tobacco product
manufacturer must establish and maintain an organizational structure to
ensure that manufacturing operations meet the requirements of this
part.
(b) Personnel qualifications. Each finished and bulk tobacco
product manufacturer must have sufficient personnel to carry out the
requirements of this part. Personnel must have the background,
education, training, and experience, or any combination thereof, needed
to carry out the requirements under this part. Each manufacturer must
maintain appropriate written records of the background, education,
training, and experience of its personnel.
(c) Responsibility. Each finished and bulk tobacco product
manufacturer must designate, in writing, appropriate responsibility and
authority for all personnel who perform an activity subject to this
part.
(d) Management with executive responsibility. Each finished and
bulk tobacco product manufacturer must designate, in writing,
management with executive responsibility that has the duty, power, and
responsibility to implement the requirements under this part.
Management with executive responsibility must establish and maintain
required processes and procedures to ensure compliance with the
requirements under this part. Management with executive responsibility
must ensure the requirements of this part are communicated, understood,
implemented, and followed at all levels of the organization.
(e) Training. Each finished and bulk tobacco product manufacturer
must establish and maintain training procedures for identifying
training needs and establishing training frequency for personnel based
on the work the employee performs. The manufacturer must train
personnel on their assigned responsibility and on the tobacco product
manufacturing practice requirements relevant to their responsibility.
(f) Records. The training records required under Sec. 1120.12(b)
must include:
(1) The type and description of the training;
(2) The training date;
(3) The names of parties performing and taking the training; and
(4) Documentation supporting completion.
Sec. 1120.14 Tobacco product complaints.
(a) Procedures. Each finished and bulk tobacco product manufacturer
must establish and maintain procedures for the receipt, evaluation,
investigation, and documentation of all complaints. The procedure must
ensure that all complaints are:
(1) Processed upon receipt in a uniform and timely manner;
(2) Evaluated and, if necessary, investigated with any followup
action taken, according to paragraphs (b) and (c) of this section; and
(3) Documented according to paragraph (e) of this section.
(b) Evaluation. All complaints must be evaluated to determine
whether the complaint could be related to:
(1) A nonconforming tobacco product;
(2) A product design issue; or
(3) Any adverse experience that is required to be reported under a
regulation promulgated under section 909(a) of the Federal Food, Drug,
and Cosmetic Act.
(c) Investigation. (1) If the evaluation determines that the
complaint could be related to paragraphs (b)(1) through (3) of this
section, an investigation must be performed except as provided in
paragraph (d) of this section.
(2) The investigation must include:
(i) The scope and cause of the issue;
(ii) The risk of illness or injury posed by the issue;
(iii) Whether any other followup action is necessary, including
whether a corrective and preventative action is necessary under Sec.
1120.16.
(d) Exception. An investigation required under paragraph (c) of
this section must be completed unless an investigation has already been
performed for a similar complaint and the tobacco product manufacturer
determines and documents that the previous investigation results apply
and another investigation is not necessary.
(e) Complaint records. Each finished and bulk tobacco product
manufacturer must maintain complaint records. The record documenting
the complaint, including all evaluation, investigation, and any
followup action, must be maintained according to the procedures
identified under paragraph (a) of this section. Complaints received
that could be related to a nonconforming tobacco product, design
issues, or any adverse experience that is required to be reported under
a regulation promulgated under section 909(a) of the Federal Food,
Drug, and Cosmetic Act, and that may result in a risk of illness,
injury, or death not normally associated with the use of tobacco
products must be clearly identified or separated. Complaint records
must include the following information, if available:
(1) Name of the product, including brand and sub-brand;
(2) Description of the product;
(3) Manufacturing code;
(4) Date complaint received;
(5) Format of complaint (i.e., oral or written);
(6) Name, address, and phone number of complainant;
(7) Nature and details of complaint, including how the product was
used;
(8) Identification of individual(s) receiving complaint;
(9) Record of evaluation by the manufacturer including the name of
the individual(s) performing the evaluation;
(10) If no investigation is undertaken, the name of the
individual(s) responsible for that decision and the rationale for the
decision;
(11) Investigation date(s);
(12) Record of investigational activities performed and who
performed the activity;
(13) Results of investigation; and
(14) Followup action taken, including any reply to the complainant
or any corrective and preventive action.
(f) Unavailable complaint records. If information identified under
paragraph (e) of this section is unavailable, the record must include:
(1) Documentation of the attempt(s) to obtain the information; and
(2) Why the information is not included.
Sec. 1120.16 Corrective and preventive actions.
(a) Procedures. Each finished and bulk tobacco product manufacturer
must establish and maintain procedures for implementing corrective and
preventive actions. The procedures must include requirements for:
(1) Reviewing and analyzing processes, process control records,
complaints, production records, returned products, reprocessed
products, reworked products, and other sources of data to identify
existing and potential causes of nonconforming tobacco product and
design problems. Appropriate statistical methodology must be employed
where necessary to detect recurring problems;
[[Page 15256]]
(2) Investigating the cause of design problems or nonconformities
relating to the product or manufacturing process;
(3) Identifying and taking the action needed to correct and prevent
the recurrence of design problems and nonconformities and other related
problems;
(4) Verifying or validating the corrective and preventive action to
ensure that the action taken is effective and does not adversely affect
the tobacco product;
(5) Implementing and documenting changes to tobacco product
specifications, manufacturing methods and production process
procedures, and packaging, labeling, and labels needed to correct and
prevent identified causes of the design problem or nonconformity; and
(6) Disseminating information related to the design problem or
nonconforming product and the corrective and preventive action taken
to:
(i) Management with executive responsibility;
(ii) Those responsible for acceptance activities of a tobacco
product; and
(iii) Personnel responsible for identifying training needs in
accordance with Sec. 1120.12(e).
(b) Records. Each finished and bulk tobacco product manufacturer
must maintain records of all activities conducted under this section.
Records must include the date and time, individual performing the
activity, any information that demonstrates the requirement was met,
and any data or calculations necessary to reconstruct the results.
Subpart C--Buildings, Facilities, and Equipment
Sec. 1120.32 Personnel practices.
Each finished and bulk tobacco product manufacturer must establish
and maintain procedures for the cleanliness, personal practices, and
apparel of personnel. Such procedures must include requirements to
ensure that contact between the personnel and the tobacco product or
the environment would not result in contamination of the tobacco
product.
Sec. 1120.34 Buildings, facilities, and grounds.
(a) Buildings and facilities. Each finished and bulk tobacco
product manufacturer must ensure that any buildings and facilities used
in or for the manufacture, packaging, or storage of a tobacco product
are of suitable construction, design, and location to facilitate
cleaning and sanitation, maintenance, and proper operations. Each
building and facility must be maintained in an appropriate condition to
prevent contamination. Buildings and facilities must have adequate:
(1) Lighting;
(2) Heating, ventilation, and cooling;
(3) Plumbing (including control of drainage, backflow, sewage, and
waste) to avoid being a source of contamination or creating insanitary
conditions;
(4) Waste collection, storage, and disposal (including not creating
malodors that contaminate tobacco products or result in an attraction,
harborage, or breeding place for animals and pests); and
(5) Readily accessible handwashing and toilet facilities. The
facilities must provide for water at suitable temperatures and
appropriate cleaning and sanitation materials.
(b) Grounds. Each finished and bulk tobacco product manufacturer
must maintain facility grounds in a condition to prevent contamination.
(c) Water. Each finished and bulk tobacco product manufacturer must
ensure water used in the manufacturing process, including water that is
or may become part of the tobacco product (e.g., water used as an
ingredient or water used on tobacco product-contact surface) is
potable, will not contaminate the tobacco product, is maintained under
positive pressure, and is supplied from sources that comply with all
applicable Federal, State, and local requirements.
(d) Cleaning and sanitation. Each finished and bulk tobacco product
manufacturer must establish and maintain procedures for the cleaning
and sanitation of buildings, facilities, and grounds, including
procedures for the use of any cleaning compounds, sanitizing agents,
pesticide chemicals, rodenticides, insecticides, fungicides, fumigating
agents, and other toxic materials.
(1) These procedures must detail the cleaning schedules, equipment,
and materials to be used in the cleaning and sanitizing, as
appropriate, of the buildings, facilities, and grounds.
(2) The procedures must include measures to ensure that materials
used for cleaning and sanitation are identified, held, used, and stored
in a manner to protect against contamination of tobacco products and
tobacco product-contact surfaces.
(3) The use of cleaning and sanitation materials must also comply
with all applicable Federal, State, and local requirements related to
their application, use, or storage.
(e) Animal and pest control. Each finished and bulk tobacco product
manufacturer must establish and maintain procedures for monitoring,
controlling, and minimizing the presence of animals and pests in the
buildings, facilities, and grounds to protect against contamination of
tobacco products. These procedures must include requirements for
establishing threshold criteria for animals and pests. The procedures
also must include requirements that any pesticide used in the
buildings, facilities, and grounds be registered in accordance with the
Federal Insecticide, Fungicide, and Rodenticide Act (7 U.S.C. 135) and
used in accordance with its label, as applicable, and used in a manner
that protects against contamination of the tobacco product.
(f) Records. Each finished and bulk tobacco product manufacturer
must maintain records of cleaning and sanitation, and animal and pest
control activities required under this section. These records must
include the date and time, individual performing the activity, type of
activity performed, any information that demonstrates the requirement
was met, and any data or calculations necessary to reconstruct the
results.
Sec. 1120.36 Equipment.
(a) Design and construction. Each finished and bulk tobacco product
manufacturer must ensure that all equipment is appropriately designed
and constructed and is suitable for its intended purpose.
(b) Maintenance. Each finished and bulk tobacco product
manufacturer must establish and maintain procedures, including the
methods and schedules, for the routine cleaning and maintenance of
equipment, to ensure proper performance of equipment and prevent
contamination. The procedures must provide for any change over of
tobacco product and account for changes, limitations, or adjustment to
the equipment.
(c) Identification. Each finished and bulk tobacco product
manufacturer must identify (electronically, by signage, or other method
of identification), if applicable, all processing lines and major
equipment to be used during manufacturing to prevent mixups and
contamination.
(d) Testing, monitoring, and measuring equipment. (1) Each finished
and bulk tobacco product manufacturer must establish and maintain
procedures for all testing, monitoring, and measuring equipment to
ensure the equipment is capable of producing accurate and reliable
results.
(2) All testing, monitoring, and measuring equipment must be
identified and disabled, removed, replaced, or
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repaired when it is no longer suitable for its intended purpose or when
it is no longer capable of producing accurate and reliable results.
(3) Each finished and bulk tobacco product manufacturer must
establish and maintain procedures for the routine calibration of
testing, monitoring, and measuring equipment. These procedures must
describe an appropriate reference standard and include specific
directions and acceptance criteria for the limits of accuracy and
precision. Equipment must be calibrated:
(i) Before its first use;
(ii) Thereafter, at a frequency determined by the equipment
manufacturer or at intervals necessary to ensure accurate and reliable
results; and
(iii) After repair or maintenance.
(e) Records. Each finished and bulk tobacco product manufacturer
must maintain records of all activities required under this section.
These records must include the date and time, individual performing the
activity, type of activity performed, any information that demonstrates
the requirement was met, and any data or calculations necessary to
reconstruct the results.
Sec. 1120.38 Environmental controls.
(a) Procedures. Each finished and bulk tobacco product manufacturer
must establish and maintain procedures to adequately control
environmental conditions, where appropriate. Environmental control
systems must be maintained and monitored to verify that the
environmental controls, including necessary equipment, are adequate and
functioning properly.
(b) Records. Each finished and bulk tobacco product manufacturer
must maintain records of all activities required under this section,
including maintenance and monitoring. Records must include the date and
time, individual performing the activity, type of activity performed,
any information that demonstrates the requirement was met, and any data
or calculations necessary to reconstruct the results.
Subpart D--Design and Development Controls
Sec. 1120.42 Design and development activities.
(a) Procedures. Each finished and bulk tobacco product manufacturer
must establish and maintain procedures to control the design and
development of each finished and bulk tobacco product and its package,
including the control of risks associated with the product, production
process, packing, and storage. These procedures must include the
following requirements:
(1) Risk management process. These procedures must use a risk
management process that includes the following:
(i) Risk assessment. Each finished and bulk tobacco product
manufacturer must perform a risk assessment that includes risk
identification, risk analysis, and risk evaluation. Risk identification
is identification of all known or reasonably foreseeable risks
associated with the tobacco product and its package, as well as its
production process, packing, and storage. Risk identification must
include risks that may occur with normal use and with reasonably
foreseeable misuse of a tobacco product. Risk analysis is an analysis
of the nature and level of risk for each identified known or reasonably
foreseeable risk that takes into account the likelihood of occurrence
of the risk and the consequences of occurrence of the risk (i.e.,
severity of the potential harm). Risk evaluation is a determination of
the significance of the risk and what type of risk treatment is needed.
(ii) Risk treatment. Each finished and bulk tobacco product
manufacturer must treat all identified risks, including risks addressed
in applicable tobacco product standards. Risk treatment must
significantly minimize or prevent risks:
(A) That are reasonably likely to occur and that may cause serious
illness, injury, or death not normally associated with the use of the
tobacco product, or
(B) That the manufacturer determines constitute an unacceptable
level of risk. Risks addressed in any applicable tobacco product
standards must be treated in a manner that ensures the tobacco product
will conform to the specifications and requirements established in the
tobacco product standard.
(iii) Reassessment. Each finished and bulk tobacco product
manufacturer must reassess the risks whenever the manufacturer becomes
aware of new information that could change the risk assessment and risk
treatment, including information about previously unidentified risks or
the adequacy of risk treatment measures, in accordance with paragraphs
(a)(1)(i) and (ii) of this section.
(2) Design verification and validation. For finished and bulk
tobacco products first commercially marketed or modified after the
effective date of this rule, each finished and bulk tobacco product
manufacturer must perform design verification to confirm that the
tobacco product and its package meet specifications and design
validation to assess the performance of the tobacco product;
(3) Design approval. For finished and bulk tobacco products first
commercially marketed or modified after the effective date of this
rule, each finished and bulk tobacco product manufacturer must ensure
the product and package design is approved by a designated, authorized
individual;
(4) Design transfer. For finished and bulk tobacco products first
commercially marketed or modified after the effective date of this
rule, each finished and bulk tobacco product manufacturer must transfer
the approved product and package specifications to the master
manufacturing record; and
(5) Design changes. Each finished and bulk tobacco product
manufacturer must, where appropriate, utilize the processes under
paragraphs (a)(2) to (4) of this section for design changes before the
changes are implemented.
(b) Records. Each finished and bulk tobacco product manufacturer
must maintain records of all activities required under this section.
Records must include the date and time, individual performing the
activity, type of activity performed, any information that demonstrates
the requirement was met, and any data or calculations necessary to
reconstruct the results.
Sec. 1120.44 Master manufacturing record.
(a) Each tobacco product manufacturer must establish and maintain a
master manufacturing record (MMR) for each finished and bulk tobacco
product they manufacture for distribution. The MMR must include the
following information:
(1) Tobacco product specifications (including any physical,
chemical, and biological specifications) and acceptance criteria for
those specifications. The tobacco product specifications must include:
(i) The identity and amount of any components or parts,
ingredients, additives, and materials in the finished or bulk tobacco
product;
(ii) The finished or bulk tobacco product design, an identification
of the product's heating source (if any), a discussion of intended user
operation, and any relevant product drawings or schematics;
(iii) Any specification necessary to ensure that the tobacco
product meets any applicable product standard established under section
907 of the Federal Food, Drug, and Cosmetic Act; and
(iv) Specification(s) for pesticide chemical residue(s) for raw
tobacco.
(2) All relevant manufacturing methods and production process
procedures. The manufacturing methods
[[Page 15258]]
and production process procedures must include any process controls,
process specifications with relevant acceptance criteria, and
monitoring and acceptance activities (inspections, testing, evaluation,
and other verification activities); and
(3) All packaging, labeling, and labels approved by the tobacco
product manufacturer for use with the finished or bulk tobacco product.
(b) Each finished and bulk tobacco product manufacturer must
establish and maintain procedures for the review and approval of the
MMR, including any changes made to the MMR after initial approval.
Under these procedures, a designated, qualified individual must review
and approve all MMR information before it is implemented in the
manufacture of finished and bulk tobacco products for distribution. The
designated, qualified individual's approval of the MMR must be
documented by date, name, and signature of the individual(s) approving
the document. The procedures for MMR review and approval must ensure
that the designated, qualified individual confirms that any design
activities conducted to support the tobacco product specifications have
been completed in accordance with the product design and development
procedures established by the manufacturer under Sec. 1120.42 and that
the resulting production specifications are correctly transferred into
the MMR.
(c) The MMR must describe which methods and procedures established
under paragraph (a)(2) of this section and related sections, including
Sec. Sec. 1120.62 (Purchasing controls), 1120.64 (Acceptance
activities), 1120.66 (Production processes and controls), and 1120.68
(Laboratory controls), are used to ensure that the tobacco product is
in conformance with each tobacco product specification established
under paragraph (a)(1) of this section.
Subpart E--Process Controls
Sec. 1120.62 Purchasing controls.
(a) Procedures. Each finished and bulk tobacco product manufacturer
must establish and maintain procedures to ensure that each purchased or
otherwise received product or service related to the manufacture of a
finished or bulk tobacco product is from a qualified supplier and
conforms to established specifications.
(b) Qualification. Each finished and bulk tobacco product
manufacturer must establish and maintain procedures for qualifying its
suppliers. These procedures must include the following requirements for
qualification of suppliers:
(1) Evaluating and selecting potential suppliers based on their
ability to meet written requirements set by the manufacturer (e.g.,
past history, onsite audits, test results);
(2) Defining the type and extent of control to be exercised over
selected suppliers and their product or service, based on evaluation
results;
(3) Developing a list of qualified suppliers and the product(s) or
service(s) they provide, and updating this information periodically;
and
(4) Monitoring qualified suppliers to ensure they meet specified
requirements and performing reevaluations as needed.
(c) Records. Each finished and bulk tobacco product manufacturer
must maintain records of all activities conducted under this section.
Records must include the date and time, individual performing the
activity, type of activity performed, any information that demonstrates
the requirement was met, and any data or calculations necessary to
reconstruct the results. These records also must include a written
agreement that the supplier will notify the manufacturer of any change
in the product or service so that the manufacturer can determine
whether the change may affect the specifications of the finished or
bulk tobacco product established in accordance with Sec.
1120.44(a)(1).
Sec. 1120.64 Acceptance activities.
(a) General. Each finished and bulk tobacco product manufacturer
must establish and maintain procedures for acceptance activities,
including acceptance criteria, in accordance with paragraphs (b)
through (d) of this section.
(b)(1) Incoming acceptance activities. The acceptance activities
procedures must address the acceptance activities for all incoming
products to ensure that any specifications established under Sec.
1120.44 or through purchasing controls under Sec. 1120.62 are met and
that such products are not contaminated or deteriorated. The incoming
acceptance procedures must ensure that each accepted incoming tobacco
product is designated by a unique identifier, which must be maintained
throughout manufacturing and documented in accordance with Sec.
1120.70(b)(5). For incoming finished or bulk tobacco product, the
unique identifier must include or be traceable to the manufacturing
code on the packaging or label of the finished or bulk tobacco product.
The results of incoming acceptance activities must be reviewed and
approved to ensure the incoming tobacco product specifications
established under Sec. 1120.44 or through purchasing controls under
Sec. 1120.62 are met, and that such products are not contaminated or
deteriorated.
(2) Pesticide chemical residue. The acceptance activities
procedures must address the testing and acceptance of raw tobacco to
ensure that it meets established specifications for pesticide chemical
residue set by the manufacturer and complies with any applicable
tolerance under Federal law.
(3) Contamination. All incoming tobacco products must be evaluated
for contamination or deterioration.
(c) In-process and final acceptance activities. The acceptance
activities procedures must address in-process and/or final acceptance
activities to ensure that each finished or bulk tobacco product meets
the specifications established under Sec. 1120.44. The results of
these acceptance activities must be reviewed and approved to ensure the
finished and bulk tobacco product specifications established under
Sec. 1120.44 are met.
(d) Acceptance status. Each finished and bulk tobacco product
manufacturer must identify by suitable means the acceptance status of a
tobacco product, indicating whether the tobacco product is a conforming
or nonconforming tobacco product. The identification of the acceptance
status must be maintained from receipt of incoming products throughout
manufacturing and until the finished or bulk tobacco product passes
required acceptance activities and is released for distribution.
(e) Records. Each finished and bulk tobacco product manufacturer
must maintain records of all activities required under this section.
Records must include the date and time, individual performing the
activity, type of activity performed, acceptance criteria, any
information that demonstrates the requirement was met, equipment used
if applicable, and any data or calculations necessary to reconstruct
the results.
Sec. 1120.66 Production processes and controls.
(a) General. Each finished and bulk tobacco product manufacturer
must establish and maintain procedures for production processes,
including process controls, to ensure that tobacco products conform to
the requirements established in the MMR in accordance with Sec.
1120.44. Production process procedures must address the following:
(1) Production process specifications with relevant acceptance
criteria.
[[Page 15259]]
(2) Relevant process controls, such as any monitoring and
acceptance activities (inspection, testing, evaluation, and other
verification activities).
(3) Any deviations from the production process specifications and
established acceptance criteria, or from relevant process controls,
must be investigated to determine if they result in a nonconforming
tobacco product. The disposition of any product affected by a deviation
must be documented.
(4) All changes to production processes, including process
controls, must be evaluated to determine their impact on the tobacco
product specifications in the MMR. If any production process changes
result in a change to the tobacco product specifications, the
manufacturer must ensure that procedures applicable to changes in
tobacco product specifications are followed in accordance with
Sec. Sec. 1120.42 and 1120.44 and update the tobacco product
specifications in the MMR as needed. Changes to validated processes
must be revalidated before implementation, where appropriate.
(b) Process validation. In addition to the requirements in
paragraph (a) of this section, the production process procedures must
include the following requirements for process validation, if
applicable. If the results of a process, including automated processes,
cannot be fully verified, a manufacturer must validate the process to
demonstrate that it will produce a tobacco product that conforms to the
specifications established under Sec. 1120.44(a)(1). Process
validation must use appropriate objective measures and valid scientific
tools and analyses to maintain the process in a state of control. The
process validation must include the following:
(1) Process design. Each finished and bulk tobacco product
manufacturer must design a production process for the manufacture of
its tobacco products. The process design must address the capability
and functionality of the production process and establish a strategy
for process control.
(2) Process qualification. Each finished and bulk tobacco product
manufacturer must perform:
(i) Process qualification to determine if the process is capable of
reproducible manufacturing; and
(ii) Process performance qualification to confirm the process
design and demonstrate that the manufacturing process performs as
expected in accordance with established criteria, which must be
documented in a written protocol.
(3) Continued process verification. Each finished and bulk tobacco
product manufacturer must monitor the production process using data
collected from records required under this part and valid scientific
tools to detect variability and ensure that the process remains in a
state of control.
(c) Additional requirements. In addition to the requirements in
paragraph (a) of this section, the production process procedures must
include the following requirements, if applicable:
(1) Manual methods. If a production process includes a manual
method or process, the production process procedures must describe the
manual method or process in sufficient detail to ensure that the
tobacco product meets established specifications and include if
applicable, the criteria for workmanship using a standard or approved
model sample.
(2) Manufacturing material. The production process procedures must
address the use and removal of manufacturing material if such material
could reasonably be expected to contaminate the tobacco product or
otherwise result in a nonconforming tobacco product.
(d) Records. Each finished and bulk tobacco product manufacturer
must maintain records of all activities required under this section.
Records must include the date and time, individual performing the
activity, type of activity performed, any information that demonstrates
the requirement was met, and any data or calculations necessary to
reconstruct the results.
Sec. 1120.68 Laboratory controls.
(a) Competency. When using a laboratory to conduct activities under
this part, each finished and bulk tobacco product manufacturer must
demonstrate, through appropriate documentation, the laboratory's
competence to perform laboratory activities associated with the
manufacture of finished and bulk tobacco products.
(b) Controls. Each finished and bulk tobacco product manufacturer
must establish and maintain laboratory control procedures for any
laboratory activities that are conducted under this part. Laboratory
control procedures must include the following requirements:
(1) Use of scientifically valid laboratory methods that are
accurate, precise, and appropriate for their intended purpose;
(2) Use of representative samples in accordance with Sec. 1120.72;
and
(3) Demonstration of analytical control.
(c) Records. Each finished and bulk tobacco product manufacturer
must maintain records of all activities required under this section.
Records must include the date and time, individual performing the
activity, type of activity performed, any information that demonstrates
the requirement was met, and any data or calculations necessary to
reconstruct the results.
Sec. 1120.70 Production record.
(a) Production record. Each finished and bulk tobacco product
manufacturer must establish and maintain procedures to ensure that a
production record is prepared for each batch of finished or bulk
tobacco product to demonstrate conformity with the requirements
established in the MMR in accordance with Sec. 1120.44. Designated
personnel must review and approve the production record for release of
each batch of finished or bulk tobacco product into distribution.
(b) Production record content. The production record must include,
or refer to the location of:
(1) The manufacturing code;
(2) The quantity of finished or bulk tobacco product manufactured
in the batch;
(3) Identification of major equipment and processing lines used in
manufacturing the batch of finished or bulk tobacco product;
(4) Records of any activities performed under this part necessary
to demonstrate that the batch of finished or bulk tobacco product was
manufactured to conform with requirements established in the MMR under
Sec. 1120.44;
(5) All unique identifiers of all accepted incoming tobacco
products, including components or parts, ingredients, additives, and
materials, used in the manufacture of the batch of finished or bulk
tobacco product;
(6) If any finished or bulk tobacco product was used in the
manufacturing of the batch, the manufacturing code for that finished or
bulk tobacco product;
(7) Actual or copies of the packaging, labeling, and labels used
with the finished or bulk tobacco product; and
(8) The name(s) and signature(s) of the designated individual(s)
reviewing and approving the production record for release of the batch
of finished or bulk tobacco product into distribution.
Sec. 1120.72 Sampling.
For any sampling performed under this part, each tobacco product
manufacturer must establish and maintain an adequate sampling plan
[[Page 15260]]
using representative samples. The sampling plan must include:
(a) The intended purpose of the sampling;
(b) The scientific technique or method used to establish the sample
size, including an explanation of how the sample size is representative
of the material being sampled; and
(c) The method of sampling.
Sec. 1120.74 Nonconforming tobacco product.
Each finished and bulk tobacco product manufacturer must establish
and maintain procedures for the control and disposition of
nonconforming tobacco product. The procedures must include the
following requirements:
(a) Identification and segregation. Each finished and bulk tobacco
product manufacturer must identify and segregate potential
nonconforming product in a manner that prevents mixups and use of
potential nonconforming product prior to investigation and disposition.
(b) Investigation. Each finished and bulk tobacco product
manufacturer must investigate all potential nonconforming tobacco
products.
(1) To determine if the product is nonconforming, the investigation
must include an examination of relevant production processes and
controls, laboratory testing, complaints, and any other relevant
records and sources of information.
(2) For products determined to be nonconforming, the investigation
must also determine:
(i) The scope and cause of the nonconformance; and
(ii) The risk of illness or injury posed by the nonconformance.
(c) Disposition and followup. Each finished and bulk tobacco
product manufacturer must determine the disposition of all
nonconforming tobacco products and conduct any necessary followup. If
the disposition decision is that the tobacco product can be released
for distribution without rework, an adequate written justification must
be provided. An adequate written justification must address why
releasing the nonconforming product would not result in an increased
risk of illness or injury or in the tobacco product being adulterated
or misbranded. Nonconforming product cannot be released for
distribution without rework or an adequate justification.
(d) Records. Each finished and bulk tobacco product manufacturer
must maintain records of all activities required under this section.
Records must include the date and time of the activity, the individual
performing the activity, the type of activity performed, any
information that demonstrates the requirement was met, and any data or
calculations necessary to reconstruct the results.
Sec. 1120.76 Returned tobacco product.
(a) Procedures. Each finished and bulk tobacco product manufacturer
must establish and maintain procedures for the control and disposition
of returned tobacco product. The procedures must include the following
requirements:
(1) Identification. Each finished and bulk tobacco product
manufacturer must identify returned tobacco product with the product
name, manufacturing code, quantity returned, date the manufacturer
received the returned product, and reason for the return.
(2) Segregation. Each finished and bulk tobacco product
manufacturer must segregate identified returned tobacco product in a
manner that prevents mixups and use of returned product prior to
evaluation and disposition.
(3) Evaluation and disposition. Each finished and bulk tobacco
product manufacturer must evaluate identified returned tobacco product
and determine its disposition. The returned tobacco product must be
discarded unless the manufacturer determines that it can be reworked
under Sec. 1120.78 or released for distribution based on an adequate
written justification.
(b) Records. Each finished and bulk tobacco product manufacturer
must maintain records of all activities required under this section.
Records must include the date and time, individual performing the
activity, type of activity performed, any information that demonstrates
the requirement was met, and any data or calculations necessary to
reconstruct the results. Records of evaluation and disposition must
include the product name, manufacturing code, quantity returned, date
the manufacturer received the returned product and reason for the
return, disposition decision and any justification, and the name of the
individual making the decision.
Sec. 1120.78 Reprocessing and rework.
(a) Procedures. Each finished and bulk tobacco product manufacturer
must establish and maintain procedures for reprocessing and reworking
tobacco products. The procedures must include:
(1) Evaluation of the tobacco product to determine whether the
product is appropriate for reprocessing or rework and authorization of
any reprocessing or rework by a designated individual. Tobacco product
is appropriate for reprocessing if it is uncontaminated and has the
same specifications as those in the MMR of the subsequently
manufactured tobacco product. Tobacco product is appropriate for rework
if further manufacturing can correct the nonconformity and the product
can meet specifications and other requirements in the MMR of the
subsequently manufactured tobacco product.
(2) Production processes, including process controls, in accordance
with Sec. 1120.66(a), and acceptance activities, in accordance with
Sec. 1120.64(c), used to ensure the reprocessed or reworked tobacco
product conforms to the requirements established under Sec. 1120.44
for the subsequently manufactured tobacco product.
(b) Records. Each finished and bulk tobacco product manufacturer
must maintain records of all activities required under this section.
Records must include the date and time, individual performing the
activity, type of activity performed, any information that demonstrates
the requirement was met, and any data or calculations necessary to
reconstruct the results. The production record of any finished or bulk
tobacco product that includes reprocessed or reworked product must
include the amount, any unique identifier(s) assigned under Sec.
1120.64(b), any batch number, and any manufacturing code associated
with the reprocessed or reworked product.
Subpart F--Packaging and Labeling Controls
Sec. 1120.92 Packaging and labeling controls.
(a) Procedures. Each finished and bulk tobacco product manufacturer
must establish and maintain procedures to control packaging and
labeling activities to prevent mixups and to ensure that all packaging
and labeling are approved for use by the manufacturer and comply with
all requirements of the MMR as well as all other applicable
requirements of the Federal Food, Drug, and Cosmetic Act, the
Comprehensive Smokeless Tobacco Health Education Act, and the Federal
Cigarette Labeling and Advertising Act and their implementing
regulations. The procedures must address the following:
(1) Label integrity. Labels must be indelibly printed on or
permanently affixed to finished and bulk tobacco product packages, so
they remain legible, prominent, and conspicuous during the customary
conditions of processing, packing, storage, handling, distribution, and
use.
[[Page 15261]]
(2) Design and construction. Each finished and bulk tobacco product
manufacturer must ensure that:
(i) Packaging and labeling used do not contaminate or otherwise
render the tobacco product adulterated or misbranded; and
(ii) Storage and shipping cases or containers of finished or bulk
tobacco products are designed and constructed to protect against
contamination and adulteration of the products during the customary
conditions of storage, handling, and distribution.
(b) Records. Each finished and bulk tobacco product manufacturer
must maintain records of all activities required under this section.
Records must include the date and time, individual performing the
activity, type of activity performed, any information that demonstrates
the requirement was met, and any data or calculations necessary to
reconstruct the results.
Sec. 1120.94 Repackaging and relabeling.
(a) Procedures. Each finished tobacco product manufacturer must
establish and maintain procedures to control repackaging and relabeling
activities. The procedures must address all requirements described in
Sec. 1120.92.
(b) Records. Each finished tobacco product manufacturer must
maintain records of all activities required under this section. Records
must include the date and time, individual performing the activity,
type of activity performed, any information that demonstrates the
requirement was met, and any data or calculations necessary to
reconstruct the results.
Sec. 1120.96 Manufacturing code.
(a) Each finished and bulk tobacco product manufacturer must apply
a manufacturing code to the packaging or label of all finished and bulk
tobacco products. For a finished tobacco product, the manufacturing
code must be applied in a manner that assures it will remain on the
packaging or label through the expected duration of use of the tobacco
product by the consumer. For a bulk tobacco product, the manufacturing
code must be applied in a manner that assures it will remain on the
packaging or label until the product is received by the finished
tobacco product manufacturer, including a packager or labeler.
(b) The manufacturing code for each finished and bulk tobacco
product must be permanently affixed, legible, conspicuous, and
prominent.
(c) The manufacturing code must contain the following information
listed in the following order:
(1) The manufacturing date in 2-digit numerical values in the
month-day-year format (MMDDYY); and
(2) The finished or bulk tobacco product batch number.
Sec. 1120.98 Warning plans.
(a) Each finished tobacco product manufacturer required to comply
with a warning plan for tobacco product packaging must establish and
maintain procedures to implement the requirements of such warning plan.
Such procedures must include requirements for inspection of packaging
before distribution to ensure that the finished tobacco product labels
bear the required warning statements in accordance with the warning
plan.
(b) Each finished tobacco product manufacturer required to comply
with a warning plan for tobacco product packaging must maintain records
that demonstrate that the manufacturer is in compliance with the
warning plan.
Subpart G--Handling, Storage, and Distribution
Sec. 1120.102 Handling and storage.
Each finished and bulk tobacco product manufacturer must establish
and maintain procedures to ensure that tobacco products are handled and
stored under appropriate conditions to prevent nonconforming products
as well as mixups, deterioration, contamination, adulteration, and
misbranding of tobacco products.
Sec. 1120.104 Distribution.
(a) Distribution procedures. Each finished and bulk tobacco product
manufacturer must establish and maintain procedures to ensure the
following:
(1) Finished and bulk tobacco products are distributed to the
initial consignee under appropriate conditions to prevent nonconforming
products as well as mixups, deterioration, contamination, adulteration,
and misbranding of tobacco products; and
(2) Only those finished and bulk tobacco products approved for
release are distributed.
(b) Distribution records. Each finished and bulk tobacco product
manufacturer must maintain distribution records that include:
(1) The name and address of the initial consignee;
(2) The identification and quantity of finished or bulk tobacco
products shipped;
(3) The date shipped; and
(4) The manufacturing code(s).
(c) Records of direct accounts. Each finished and bulk tobacco
product manufacturer must maintain a list of direct accounts (including
wholesalers, distributors, and retailers), including their name,
address, and contact information.
Subpart H--Recordkeeping and Document Controls
Sec. 1120.122 Recordkeeping and document control requirements.
(a) All documents and records required by this part must comply
with the following requirements:
(1) All documents and records must be written in English, or an
accurate English translation must be made available upon request.
(2) All documents and records that are associated with a batch of
finished or bulk tobacco product must be retained for a period of not
less than 4 years from the date of distribution of the batch or until
the product reaches its expiration date if one exists, whichever is
later. Documents and records that are not associated with a batch of
finished or bulk tobacco product must be retained for a period of not
less than 4 years from the date they were last in effect.
(3) All documents and records must be maintained at the
manufacturing establishment or another location that is readily
accessible to responsible officials of the tobacco product manufacturer
and to FDA. These documents and records, including those not stored at
the establishment, must be made readily accessible to FDA during the
retention period for inspection and photocopying or other means of
reproduction. Original or true copies of documents and records that can
be immediately retrieved from another location, including by computer
or other electronic means, meet the requirements of this paragraph.
(b)(1) All records required by this part, regardless of storage
medium, must be attributable, legible, contemporaneously recorded,
original, and accurate.
(2) For the purposes of this subpart, these terms are defined as
the following:
(i) Attributable. Attributable means that the data in a record is
traceable to its source. This means it should be attributable to the
originator of the data, whether that source is an individual, an
automated piece of equipment, or individual operating equipment.
(ii) Legible. Legible means the record is permanently recorded in a
readable format. A legible record prevents loss and preserves
traceability of changes without obscuring the original entry or
subsequent additions or deletions.
(iii) Contemporaneously recorded. Contemporaneously recorded means
[[Page 15262]]
that data is recorded at the time the procedure, assessment,
observation, or other activity is performed.
(iv) Original. Original means the record reflects the first capture
of the data and all information related to all subsequent changes
required to fully reconstruct the TPMP activities. An original record
preserves the record content and the meaning of the data, including
associated metadata. Original records may be static or dynamic. A
static record, such as a paper record, is fixed and allows little or no
interaction between the user and record content. Records in a dynamic
state allow the user to interact with the information.
(v) Accurate. Accurate means that the data in a record is correct,
truthful, complete, valid, and reliable. All records required under
this part, including the associated data and metadata, must be
accurate.
(c) Each finished and bulk tobacco product manufacturer must
establish and maintain procedures to control all documents established
to meet the requirements of this part. The procedures must provide for
the following:
(1) Document approval and distribution. Each finished and bulk
tobacco product manufacturer must review and approve all documents
established to meet the requirements of this part before
implementation. The approval must include the date, name, and signature
of the individual(s) approving the document. Documents established to
meet the requirements of this part must be available at all locations
for which they are designated, used, or otherwise necessary, and all
such documents that are superseded and obsolete documents must be
promptly removed from all points of use or otherwise prevented from
unintended use.
(2) Document changes. Before implementation, changes to documents
established to meet the requirements of this part must be reviewed and
approved by an individual(s) in the same function or part of the
organization that performed the original review and approval. Approved
changes must be communicated to the appropriate personnel in a timely
manner. Superseded and obsolete documents established to meet the
requirements of this part must be archived. Each tobacco product
manufacturer must maintain records of changes to documents established
to meet the requirements of this part. Change records must include:
(i) A description of the change;
(ii) Identification of the affected documents;
(iii) The name and signature of the approving individual(s);
(iv) The approval date; and
(v) The date the change becomes effective.
Subpart I--Small Tobacco Product Manufacturers
Sec. 1120.130 Compliance date for small tobacco product
manufacturers.
Small tobacco product manufacturers of finished and bulk tobacco
products shall not be required to comply with the requirements in this
part until [DATE 4 YEARS AFTER EFFECTIVE DATE OF FINAL RULE].
Subpart J--Exemptions and Variances
Sec. 1120.140 Exemptions and variances.
Under section 906(e)(2) of the Federal Food, Drug, and Cosmetic
Act, any person subject to any requirement prescribed in this part may
petition FDA for a permanent or temporary exemption or variance from
such requirement. The petitioner remains subject to the relevant
requirement unless FDA grants the petition for an exemption or variance
under Sec. 1120.146. To petition for an exemption or variance, the
petitioner must submit all information supporting the petition in an
electronic format that FDA can process, review, and archive. If the
petitioner is unable to submit a petition in an electronic format, the
petitioner may submit a written request to FDA requesting FDA allowance
of an alternative format and explaining in detail why the petitioner
cannot submit the petition in an electronic format. Such request must
include an explanation of why an alternative format is necessary. All
petitions for exemptions or variances, including all supporting
information, and all requests to submit petitions in an alternate
format must be legible and in the English language.
Sec. 1120.142 Petition for an exemption or variance.
A petition for an exemption or variance from a requirement in this
part must contain:
(a) The petitioner's name, address, and contact information;
(b) Identification of the tobacco product(s);
(c) The requirement(s) in this part for which an exemption or
variance is requested;
(d) A detailed explanation of why the exemption or variance is
requested, including why the tobacco product manufacturer is not able
to comply with the requirement(s) of this part;
(e) The duration of the proposed exemption or variance;
(f) For a petition for a variance, a detailed explanation setting
forth the methods proposed to be used in, and the facilities and
controls proposed to be used for, the manufacture, packing, and storage
of the tobacco product in lieu of the requirement(s) in this part, as
well as the basis for the petitioner's determination that the proposed
methods will be sufficient to assure that the public health is
protected, the tobacco product(s) will be in compliance with chapter IX
of the Federal Food, Drug, and Cosmetic Act;
(g) For a petition for an exemption, a detailed explanation setting
forth the basis for the petitioner's determination that compliance with
the requirement(s) is not required to assure that: the public health is
protected, the tobacco product will be in compliance with chapter IX of
the Federal Food, Drug, and Cosmetic Act;
(h) Any other information justifying the exemption or variance;
(i) A statement certifying that, to the best of the petitioner's
knowledge and belief, the information provided in the petition includes
all information and views on which the petition relies, including
representative data, and any information known to the petitioner that
is unfavorable to the petition; and
(j) An environmental assessment under part 25 of this chapter
prepared in accordance with the requirements of Sec. 25.40 of this
chapter.
Sec. 1120.144 Referral to the Tobacco Products Scientific Advisory
Committee.
FDA may refer to the Tobacco Products Scientific Advisory Committee
any petition submitted under Sec. 1120.142. The Tobacco Products
Scientific Advisory Committee must report its recommendations to FDA
with respect to a petition referred to it within 60 days after the date
of the petition's referral.
Sec. 1120.146 Petition determination.
(a) Petition for an exemption. Upon review of the information
submitted and any recommendation from the Tobacco Products Scientific
Advisory Committee:
(1) FDA may approve the petition for an exemption from a
requirement if it determines that compliance with such requirement is
not required to assure that the tobacco product will be in compliance
with chapter IX of the Federal Food, Drug, and Cosmetic Act.
(2) FDA may request additional information if necessary to make a
determination. FDA may consider the exemption request withdrawn if the
information is not received by the time specified in the request.
[[Page 15263]]
(b) Petition for a variance. Upon review of the information
submitted and any recommendation from the Tobacco Products Scientific
Advisory Committee:
(1) FDA may approve the petition for a variance if it determines
that the methods to be used in, and the facilities and controls to be
used for, the manufacture, packing, and storage of the tobacco product
in lieu of the methods, facilities, and controls prescribed by the
requirements in this part are sufficient to assure that the tobacco
product will be in compliance with chapter IX of the Federal Food,
Drug, and Cosmetic Act.
(2) FDA may request additional information if necessary to make a
determination. FDA may consider the variance request withdrawn if the
information is not received by the time specified in the request.
(c) Timeframe. FDA will either grant or deny the petition within 60
days after:
(1) The date the complete petition was submitted to FDA under Sec.
1120.142; or
(2) The day after FDA referred the petition to the Tobacco Products
Scientific Advisory Committee under Sec. 1120.144, whichever is later.
(d) Order granting a petition for variance. An order from FDA
granting a variance will prescribe such conditions respecting the
methods used in, and the facilities and controls used for, the
manufacture, packing, and storage of the tobacco product as may be
necessary to assure that the tobacco product will be in compliance with
chapter IX of the Federal Food, Drug, and Cosmetic Act.
Sec. 1120.148 Hearing.
After the issuance of an order under Sec. 1120.146 respecting a
petition, the petitioner will have an opportunity for a hearing under
part 16 of this chapter.
Dated: February 28, 2023.
Robert M. Califf,
Commissioner of Food and Drugs.
[FR Doc. 2023-04591 Filed 3-8-23; 8:45 am]
BILLING CODE 4164-01-P