Control of Air Pollution From New Motor Vehicles: Heavy-Duty Engine and Vehicle Standards, 4296-4718 [2022-27957]
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Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
40 CFR Parts 2, 59, 60, 80, 85, 86, 600,
1027, 1030, 1031, 1033, 1036, 1037,
1039, 1042, 1043, 1045, 1048, 1051,
1054, 1060, 1065, 1066, 1068, and 1090
[EPA–HQ–OAR–2019–0055; FRL–7165–02–
OAR]
RIN 2060–AU41
Control of Air Pollution From New
Motor Vehicles: Heavy-Duty Engine
and Vehicle Standards
Environmental Protection
Agency (EPA).
ACTION: Final rule.
AGENCY:
The Environmental Protection
Agency (EPA) is finalizing a program to
further reduce air pollution, including
ozone and particulate matter (PM), from
heavy-duty engines and vehicles across
the United States. The final program
includes new emission standards that
are significantly more stringent and that
cover a wider range of heavy-duty
engine operating conditions compared
to today’s standards; further, the final
program requires these more stringent
emissions standards to be met for a
longer period of when these engines
operate on the road. Heavy-duty
vehicles and engines are important
contributors to concentrations of ozone
and particulate matter and their
resulting threat to public health, which
includes premature death, respiratory
illness (including childhood asthma),
cardiovascular problems, and other
adverse health impacts. The final
rulemaking promulgates new numeric
standards and changes key provisions of
the existing heavy-duty emission
control program, including the test
procedures, regulatory useful life,
emission-related warranty, and other
requirements. Together, the provisions
in the final rule will further reduce the
air quality impacts of heavy-duty
engines across a range of operating
conditions and over a longer period of
the operational life of heavy-duty
engines. The requirements in the final
rule will lower emissions of NOX and
other air pollutants (PM, hydrocarbons
(HC), carbon monoxide (CO), and air
toxics) beginning no later than model
year 2027. We are also finalizing limited
amendments to the regulations that
implement our air pollutant emission
standards for other sectors (e.g., lightduty vehicles, marine diesel engines,
locomotives, and various other types of
nonroad engines, vehicles, and
equipment).
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SUMMARY:
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This final rule is effective on
March 27, 2023. The incorporation by
reference of certain material listed in
this rule is approved by the Director of
the Federal Register as of March 27,
2023.
DATES:
ENVIRONMENTAL PROTECTION
AGENCY
Docket: EPA has established
a docket for this action under Docket ID
No. EPA–HQ–OAR–2019–0055.
Publicly available docket materials are
available either electronically at
www.regulations.gov or in hard copy at
Air and Radiation Docket and
Information Center, EPA Docket Center,
EPA/DC, EPA WJC West Building, 1301
Constitution Ave., NW, Room 3334,
Washington, DC. Out of an abundance
of caution for members of the public
and our staff, the EPA Docket Center
and Reading Room are open to the
public by appointment only to reduce
the risk of transmitting COVID–19. Our
Docket Center staff also continues to
provide remote customer service via
email, phone, and webform. Hand
deliveries and couriers may be received
by scheduled appointment only. For
further information on EPA Docket
Center services and the current status,
please visit us online at www.epa.gov/
dockets.
ADDRESSES:
FOR FURTHER INFORMATION CONTACT:
Brian Nelson, Assessment and
Standards Division, Office of
Transportation and Air Quality,
Environmental Protection Agency, 2000
Traverwood Drive, Ann Arbor, MI
48105; telephone number: (734) 214–
4278; email address: nelson.brian@
epa.gov.
SUPPLEMENTARY INFORMATION:
Does this action apply to me?
This action relates to companies that
manufacture, sell, or import into the
United States new heavy-duty highway
engines. Additional amendments apply
for gasoline refueling facilities and for
manufacturers of all sizes and types of
motor vehicles, stationary engines,
aircraft and aircraft engines, and various
types of nonroad engines, vehicles, and
equipment. Regulated categories and
entities include the following:
NAICS
codes a
326199 .........
332431 .........
333618 .........
335312 .........
336111 .........
336112 .........
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NAICS title
All Other Plastics Product
Manufacturing.
Metal Can Manufacturing.
Manufacturers of new marine
diesel engines.
Motor and Generator Manufacturing.
Automobile Manufacturing.
Light Truck and Utility Vehicle
Manufacturing.
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NAICS
codes a
336120 .........
336211 .........
336213 .........
336411 .........
336412 .........
333618 .........
336999 .........
423110 .........
447110 .........
447190
454310
811111
811112
.........
.........
.........
.........
811198 .........
NAICS title
Heavy Duty Truck Manufacturing.
Motor Vehicle Body Manufacturing.
Motor Home Manufacturing.
Manufacturers of new aircraft.
Manufacturers of new aircraft
engines.
Other Engine Equipment
Manufacturing.
All Other Transportation
Equipment Manufacturing.
Automotive and Other Motor
Vehicle Merchant Wholesalers.
Gasoline Stations with Convenience Stores.
Other Gasoline Stations.
Fuel dealers.
General Automotive Repair.
Automotive Exhaust System
Repair.
All Other Automotive Repair
and Maintenance.
a NAICS Association. NAICS & SIC Identification Tools. Available online: https://
www.naics.com/search.
This table is not intended to be
exhaustive, but rather provides a guide
for readers regarding entities likely to be
regulated by this action. This table lists
the types of entities that EPA is now
aware could potentially be regulated by
this action. Other types of entities not
listed in the table could also be
regulated. To determine whether your
entity is regulated by this action, you
should carefully examine the
applicability criteria found in Sections
XI and XII of this preamble. If you have
questions regarding the applicability of
this action to a particular entity, consult
the person listed in the FOR FURTHER
INFORMATION CONTACT section.
Public participation: Docket: All
documents in the docket are listed on
the www.regulations.gov website.
Although listed in the index, some
information is not publicly available,
e.g., CBI or other information whose
disclosure is restricted by statute.
Certain other material, such as
copyrighted material, is not placed on
the internet and will be publicly
available only in hard copy form
through the EPA Docket Center at the
location listed in the ADDRESSES section
of this document.
What action is the agency taking?
The Environmental Protection Agency
(EPA) is adopting a rule to reduce air
pollution from highway heavy-duty
vehicles and engines. The final
rulemaking will promulgate new
numeric standards and change key
provisions of the existing heavy-duty
emission control program, including the
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Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
test procedures, regulatory useful life,
emission-related warranty, and other
requirements. Together, the provisions
in the final rule will further reduce the
air quality impacts of heavy-duty
engines across a range of operating
conditions and over a longer period of
the operational life of heavy-duty
engines. Heavy-duty vehicles and
engines are important contributors to
concentrations of ozone and particulate
matter and their resulting threat to
public health, which includes
premature death, respiratory illness
(including childhood asthma),
cardiovascular problems, and other
adverse health impacts. This final rule
will reduce emissions of nitrogen oxides
and other pollutants.
What is the agency’s authority for
taking this action?
Clean Air Act section 202(a)(1)
requires that EPA set emission
standards for air pollutants from new
motor vehicles or new motor vehicle
engines that the Administrator has
found cause or contribute to air
pollution that may endanger public
health or welfare. See Sections I.D and
XIII of this preamble for more
information on the agency’s authority
for this action.
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What are the incremental costs and
benefits of this action?
Our analysis of the final standards
shows that annual total costs for the
final program relative to the baseline (or
no action scenario) range from $3.9
billion in 2027 to $4.7 billion in 2045
(2017 dollars, undiscounted, see Table
V–16). The present value of program
costs for the final rule, and additional
details are presented in Section V.
Section VIII presents our analysis of the
human health benefits associated with
the final standards. We estimate that in
2045, the final rule will result in total
annual monetized ozone- and PM2.5related benefits of $12 and $33 billion
at a 3 percent discount rate, and $10 and
$30 billion at a 7 percent discount rate
(2017 dollars, discount rate applied to
account for mortality cessation lag, see
Table VIII–3).1 These benefits only
reflect those associated with reductions
in NOX emissions (a precursor to both
ozone and secondarily-formed PM2.5)
and directly-emitted PM2.5 from
highway heavy-duty engines. The
agency was unable to quantify or
monetize all the benefits of the final
program, therefore the monetized
1 2045 is a snapshot year chosen to approximate
the annual health benefits that occur when the final
program will be fully implemented and when most
of the regulated fleet will have turned over.
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benefit values are underestimates. There
are additional human health and
environmental benefits associated with
reductions in exposure to ambient
concentrations of PM2.5, ozone, and NO2
that data, resource, or methodological
limitations have prevented EPA from
quantifying. There will also be benefits
associated with reductions in air toxic
pollutant emissions that result from the
final program, but we did not attempt to
monetize those impacts because of
methodological limitations. More
detailed information about the benefits
analysis conducted for the final rule,
including the present value of program
benefits, is included in Section VIII and
RIA Chapter 8. We compare total
monetized health benefits to total costs
associated with the final rule in Section
IX. Our results show that annual
benefits of the final rule will be larger
than the annual costs in 2045, with
annual net benefits of $6.9 and $29
billion assuming a 3 percent discount
rate, and net benefits of $5.8 and $25
billion assuming a 7 percent discount
rate.2 The benefits of the final rule also
outweigh the costs when expressed in
present value terms and as equalized
annual values (see Section IX for these
values). See Section VIII for more details
on the net benefit estimates
Did EPA conduct a peer review before
issuing this action?
This regulatory action was supported
by influential scientific information.
EPA therefore conducted peer review in
accordance with OMB’s Final
Information Quality Bulletin for Peer
Review. Specifically, we conducted peer
review on five analyses: (1) Analysis of
Heavy-Duty Vehicle Sales Impacts Due
to New Regulation (Sales Impacts), (2)
Exhaust Emission Rates for Heavy-Duty
Onroad Vehicles in MOVES_CTI NPRM
(Emission Rates), (3) Population and
Activity of Onroad Vehicles in MOVES_
CTI NPRM (Population and Activity),
(4) Cost teardowns of Heavy-Duty
Valvetrain (Valvetrain costs), and (5)
Cost teardown of Emission
Aftertreatment Systems (Aftertreatment
Costs). All peer review was in the form
of letter reviews conducted by a
contractor. The peer review reports for
each analysis are in the docket for this
action and at EPA’s Science Inventory
(https://cfpub.epa.gov/si/).
Table of Contents
I. Executive Summary
A. Introduction
B. Overview of the Final Regulatory Action
C. Impacts of the Standards
2 The range of benefits and net benefits reflects a
combination of assumed PM2.5 and ozone mortality
risk estimates and selected discount rate.
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D. EPA Statutory Authority for This Action
II. Need for Additional Emissions Control
A. Background on Pollutants Impacted by
This Proposal
B. Health Effects Associated With Exposure
to Pollutants Impacted by This Rule
C. Environmental Effects Associated With
Exposure to Pollutants Impacted by This
Rule
D. Environmental Justice
III. Test Procedures and Standards
A. Overview
B. Summary of Compression-Ignition
Exhaust Emission Standards and Duty
Cycle Test Procedures
C. Summary of Compression-Ignition OffCycle Standards and Off-Cycle Test
Procedures
D. Summary of Spark-Ignition HDE
Exhaust Emission Standards and Test
Procedures
E. Summary of Spark-Ignition HDV
Refueling Emission Standards and Test
Procedures
IV. Compliance Provisions and Flexibilities
A. Regulatory Useful Life
B. Ensuring Long-Term In-Use Emissions
Performance
C. Onboard Diagnostics
D. Inducements
E. Fuel Quality
F. Durability Testing
G. Averaging, Banking, and Trading
V. Program Costs
A. Technology Package Costs
B. Operating Costs
C. Program Costs
VI. Estimated Emissions Reductions From the
Final Program
A. Emission Inventory Methodology
B. Estimated Emission Reductions From
the Final Program
C. Estimated Emission Reductions by
Engine Operations and Processes
VII. Air Quality Impacts of the Final Rule
A. Ozone
B. Particulate Matter
C. Nitrogen Dioxide
D. Carbon Monoxide
E. Air Toxics
F. Visibility
G. Nitrogen Deposition
H. Demographic Analysis of Air Quality
VIII. Benefits of the Heavy-Duty Engine and
Vehicle Standards
IX. Comparison of Benefits and Costs
A. Methods
B. Results
X. Economic Impact Analysis
A. Impact on Vehicle Sales, Mode Shift,
and Fleet Turnover
B. Employment Impacts
XI. Other Amendments
A. General Compliance Provisions (40 CFR
Part 1068) and Other Cross-Sector Issues
B. Heavy-Duty Highway Engine and
Vehicle Emission Standards (40 CFR
Parts 1036 and 1037)
C. Fuel Dispensing Rates for Heavy-Duty
Vehicles (40 CFR Parts 80 and 1090)
D. Refueling Interface for Motor Vehicles
(40 CFR Parts 80 and 1090)
E. Light-Duty Motor Vehicles (40 CFR Parts
85, 86, and 600)
F. Large Nonroad Spark-Ignition Engines
(40 CFR Part 1048)
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G. Small Nonroad Spark-Ignition Engines
(40 CFR Part 1054)
H. Recreational Vehicles and Nonroad
Evaporative Emissions (40 CFR Parts
1051 and 1060)
I. Marine Diesel Engines (40 CFR Parts
1042 and 1043)
J. Locomotives (40 CFR Part 1033)
K. Stationary Compression-Ignition
Engines (40 CFR Part 60, subpart IIII)
L. Nonroad Compression-Ignition Engines
(40 CFR Part 1039)
XII. Statutory and Executive Order Reviews
A. Executive Order 12866: Regulatory
Planning and Review and Executive
Order 13563: Improving Regulation and
Regulatory Review
B. Paperwork Reduction Act (PRA)
C. Regulatory Flexibility Act (RFA)
D. Unfunded Mandates Reform Act
(UMRA)
E. Executive Order 13132: Federalism
F. Executive Order 13175: Consultation
and Coordination With Indian Tribal
Governments
G. Executive Order 13045: Protection of
Children From Environmental Health
and Safety Risks
H. Executive Order 13211: Actions
Concerning Regulations That
Significantly Affect Energy Supply,
Distribution, or Use
I. National Technology Transfer and
Advancement Act (NTTAA) and 1 CFR
Part 51
J. Executive Order 12898: Federal Actions
To Address Environmental Justice in
Minority Populations and Low-Income
Populations
K. Congressional Review Act
L. Judicial Review
XIII. Statutory Provisions and Legal
Authority
I. Executive Summary
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A. Introduction
1. Summary of the Final Criteria
Pollutant Program
In this action, the EPA is finalizing a
program to further reduce air pollution,
including pollutants that create ozone
and particulate matter (PM), from
heavy-duty engines and vehicles across
the United States. The final program
includes new, more stringent emissions
standards that cover a wider range of
heavy-duty engine operating conditions
compared to today’s standards, and it
requires these more stringent emissions
standards to be met for a longer period
of time of when these engines operate
on the road.
This final rule is part of a
comprehensive strategy, the ‘‘Clean
Trucks Plan,’’ which lays out a series of
clean air and climate regulations that
the agency is developing to reduce
pollution from large commercial heavyduty trucks and buses, as well as to
advance the transition to a zeroemissions transportation future.
Consistent with President Biden’s
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Executive Order (E.O.) 14037, this final
rule is the first step in the Clean Trucks
Plan.3 We expect the next two steps of
the Clean Trucks Plan will take into
consideration recent Congressional
action, including the recent Inflation
Reduction Act of 2022, that we
anticipate will spur significant change
in the heavy-duty sector.4 We are not
taking final action at this time on the
proposed targeted updates to the
existing Heavy-Duty Greenhouse Gas
Emissions Phase 2 program (HD GHG
Phase 2); rather, we intend to consider
potential changes to certain HD GHG
Phase 2 standards as part of a
subsequent rulemaking.
Across the United States, heavy-duty
engines emit oxides of nitrogen (NOX)
and other pollutants that are significant
contributors to concentrations of ozone
and PM2.5 and their resulting adverse
health effects, which include death,
respiratory illness (including childhood
asthma), and cardiovascular
problems.5 6 7 Without this final rule,
heavy-duty engines would continue to
be one of the largest contributors to
mobile source NOX emissions
nationwide in the future, representing
32 percent of the mobile source NOX
emissions in calendar year 2045.8
Furthermore, we estimate that without
this final rule, heavy-duty engines
would represent 90 percent of the
onroad NOX inventory in calendar year
2045.9 Reducing NOX emissions is a
3 President Joseph Biden. Executive Order on
Strengthening American Leadership in Clean Cars
and Trucks. 86 FR 43583, August 10, 2021.
4 For example, both the 2021 Infrastructure
Investment and Jobs Act (commonly referred to as
the ‘‘Bipartisan Infrastructure Law’’ or BIL) and the
Inflation Reduction Act of 2022 (‘‘Inflation
Reduction Act’’ or IRA) include many incentives for
the development, production, and sale of zero
emissions vehicles (ZEVs) and charging
infrastructure. Infrastructure Investment and Jobs
Act, Public Law 117–58, 135 Stat. 429 (2021)
(‘‘Bipartisan Infrastructure Law’’ or ‘‘BIL’’),
available at https://www.congress.gov/117/plaws/
publ58/PLAW-117publ58.pdf; Inflation Reduction
Act of 2022, Public Law 117–169, 136 Stat. 1818
(2022) (‘‘Inflation Reduction Act’’ or ‘‘IRA’’),
available at https://www.congress.gov/117/bills/
hr5376/BILLS-117hr5376enr.pdf.
5 Oxides of nitrogen (NO ) refers to nitric oxide
X
(NO) and nitrogen dioxide (NOX).
6 Zawacki et al, 2018. Mobile source contributions
to ambient ozone and particulate matter in 2025.
Atmospheric Environment, Vol 188, pg 129–141.
Available online: https://doi.org/10.1016/
j.atmosenv.2018.04.057.
7 Davidson et al, 2020. The recent and future
health burden of the U.S. mobile sector apportioned
by source. Environmental Research Letters.
Available online: https://doi.org/10.1088/17489326/ab83a8.
8 Sectors other than onroad and nonroad were
projected from 2016v1 Emissions Modeling
Platform. https://www.epa.gov/air-emissionsmodeling/2016v1-platform.
9 U.S. EPA (2020) Motor Vehicle Emission
Simulator: MOVES3. https://www.epa.gov/moves.
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critical part of many areas’ strategies to
attain and maintain the National
Ambient Air Quality Standards
(NAAQS) for ozone and PM; many state
and local agencies anticipate challenges
in attaining the NAAQS, maintaining
the NAAQS in the future, and/or
preventing nonattainment.10 Some
nonattainment areas have already been
‘‘bumped up’’ to higher classifications
because of challenges in attaining the
NAAQS.11
In addition, emissions from heavyduty engines can result in higher
pollutant levels for people living near
truck freight routes. Based on a study
EPA conducted of people living near
truck routes, an estimated 72 million
people live within 200 meters of a truck
freight route.12 Relative to the rest of the
population, people of color and those
with lower incomes are more likely to
live near truck routes.13 This population
includes children; childcare facilities
and schools can also be in close
proximity to freight routes.14
The final rulemaking will promulgate
new numeric standards and change key
provisions of the existing heavy-duty
emission control program, including the
test procedures, regulatory useful life,
emission-related warranty, and other
requirements. Together, the provisions
in the final rule will further reduce the
air quality impacts of heavy-duty
engines across a range of operating
conditions and over a longer portion of
the operational life of heavy-duty
engines.15 The requirements in the final
10 See
Section II for additional detail.
example, in September 2019 several 2008
ozone nonattainment areas were reclassified from
moderate to serious, including Dallas, Chicago,
Connecticut, New York/New Jersey and Houston,
and in January 2020, Denver. Also, on September
15, 2022, EPA finalized reclassification of 5 areas
in nonattainment of the 2008 ozone NAAQS from
serious to severe and 22 areas in nonattainment of
the 2015 ozone NAAQS from marginal to moderate.
The 2008 NAAQS for ozone is an 8-hour standard
with a level of 0.075 ppm, which the 2015 ozone
NAAQS lowered to 0.070 ppm.
12 See discussion in Section II.B.7.
13 See Section VII.H for additional discussion on
our analysis of environmental justice impacts of
this final rule.
14 Kingsley, S., Eliot, M., Carlson, L. et al.
Proximity of U.S. schools to major roadways: a
nationwide assessment. J Expo Sci Environ
Epidemiol 24, 253–259 (2014). https://doi.org/
10.1038/jes.2014.5.
15 Note that the terms useful life and operational
life are different, though they are related. As
required by Clean Air Act (CAA) section 202(a), the
useful life period is when manufacturers are
required to meet the emissions standards in the
final rule; whereas, operational life is the term we
use to describe the duration over which an engine
is operating on roadways. We are finalizing useful
life periods that cover a greater portion of the
operational life. We consider operational life to be
the average mileage at rebuild for compressionignition engines and the average mileage at
replacement for spark-ignition engines (see
preamble Section IV.A for details).
11 For
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rule will lower emissions of NOX and
other air pollutants (PM, hydrocarbons
(HC), carbon monoxide (CO), and air
toxics) beginning no later than model
year (MY) 2027. The emission
reductions from the final rule will
increase over time as more new, cleaner
vehicles enter the fleet.
We estimate that the final rule will
reduce NOX emissions from heavy-duty
vehicles in 2040 by more than 40
percent; by 2045, a year by which most
of the regulated fleet will have turned
over, heavy-duty NOX emissions will be
almost 50 percent lower than they
would have been without this action.
These emission reductions will result in
widespread decreases in ambient
concentrations of pollutants such as
ozone and PM2.5. We estimate that in
2045, the final rule will result in total
annual monetized ozone- and PM2.5related benefits of $12 and $33 billion
at a 3 percent discount rate, and $10 and
$30 billion at a 7 percent discount rate.
These widespread air quality
improvements will play an important
role in addressing concerns raised by
state, local, and Tribal governments, as
well as communities, about the
contributions of heavy-duty engines to
air quality challenges they face such as
meeting their obligations to attain or
continue to meet NAAQS, and to reduce
other human health and environmental
impacts of air pollution. This rule’s
emission reductions will reduce air
pollution in close proximity to major
roadways, where concentrations of
many air pollutants are elevated and
where people of color and people with
low income are disproportionately
exposed.
In EPA’s judgment, our analyses in
this final rule show that the final
standards will result in the greatest
degree of emission reduction achievable
starting in model year 2027, giving
appropriate consideration to costs and
other factors, which is consistent with
EPA’s statutory authority under Clean
Air Act (CAA) section 202(a)(3)(A).16
CAA section 202(a)(1) requires the
EPA to ‘‘by regulation prescribe (and
from time to time revise) . . . standards
applicable to the emission of any air
16 CAA section 202(a)(3)(A) requires standards for
emissions of NOX, PM, HC, and CO emissions from
heavy-duty vehicles and engines to ‘‘reflect the
greatest degree of emission reduction achievable
through the application of technology which the
Administrator determines will be available for the
model year to which such standards apply, giving
appropriate consideration to cost, energy, and safety
factors associated with the application of such
technology.’’ Throughout this notice we use terms
like ‘‘maximum feasible emissions reductions’’ to
refer to this statutory requirement to set standards
that ‘‘reflect the greatest degree of emission
reduction achievable . . .’.
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pollutant from any class or classes of
new motor vehicles or new motor
vehicle engines . . . , which in his
judgment cause, or contribute to, air
pollution which may reasonably be
anticipated to endanger public health or
welfare.’’ CAA section 202(a)(3)(C)
requires that NOX, PM, HC, and CO
(hereafter referred to as ‘‘criteria
pollutants’’) standards for certain heavyduty vehicles and engines apply for no
less than 3 model years and apply no
earlier than 4 years after
promulgation.17
Although heavy-duty engines have
become much cleaner over the last
decade, catalysts and other technologies
have evolved such that harmful air
pollutants can be reduced even further.
The final standards are based on
technology improvements that have
become available over the 20 years since
the last major rule was promulgated to
address emissions of criteria pollutants
and toxic pollutants from heavy-duty
engines, as well as projections of
continued technology improvements
that build on these existing
technologies. The criteria pollutant
provisions we are adopting in this final
rule apply for all heavy-duty engine
(HDE) classes: Spark-ignition (SI) HDE,
as well as compression-ignition (CI)
Light HDE, CI Medium HDE, and CI
Heavy HDE.18
As described in Section III, the final
standards will reduce emissions during
a broader range of operating conditions
17 See Sections I.D and XIII for additional
discussion on EPA’s statutory authority for this
action, including our authority under CAA sections
202(d) and 207.
18 This final rule includes new criteria pollutant
standards for engine-certified Class 2b through 8
heavy-duty engines and vehicles. Class 2b and 3
vehicles with a Gross Vehicle Weight Rating
(GVWR) between 8,500 and 14,000 pounds are
primarily commercial pickup trucks and vans and
are sometimes referred to as ‘‘medium-duty
vehicles.’’ The majority of Class 2b and 3 vehicles
are chassis-certified vehicles, and EPA intends to
include them in a future combined light-duty and
medium-duty rulemaking action, consistent with
E.O, 14037, Section 2a. SI HDE are typically fueled
by gasoline, whereas CI HDE are typically fueled by
diesel; note that the Heavy HDE class, which is
largely CI engines, does include certain SI engines
that are generally natural gas-fueled engines
intended for use in Class 8 vehicles. See 40 CFR
1036.140 for additional description of the primary
intended service classes for heavy-duty engines.
Heavy-duty engines and vehicles are also used in
nonroad applications, such as construction
equipment; nonroad heavy-duty engines and
vehicles are not the focus of this final rule. As
outlined in I.B of this Executive Summary and
detailed in Section XI, this final rule also includes
limited amendments to regulations that implement
our air pollutant emission standards for other
industry sectors, including light-duty vehicles,
light-duty trucks, marine diesel engines,
locomotives, and various types of nonroad engines,
vehicles, and equipment. See 40 CFR 1036.140 for
a description of the primary intended service
classes for heavy-duty engines.
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compared to the current standards, such
that nearly all in-use operation will be
covered. Available data indicate that
emission levels demonstrated for
certification are not currently achieved
under the broad range of real-world
operating conditions.19 20 21 22 In fact,
less than ten percent of the data
collected during a typical test while the
vehicle is operated on the road is
subject to EPA’s current on-the-road
emission standards.23 These testing data
further show that NOX emissions from
heavy-duty CI engines are high during
many periods of vehicle operation that
are not subject to current on-the-road
emission standards. For example, ‘‘lowload’’ engine conditions occur when a
vehicle operates in stop-and-go traffic or
is idling; these low-load conditions can
result in exhaust temperature decreases
that then lead to the diesel engine’s
selective catalytic reduction (SCR)based emission control system
becoming less effective or ceasing to
function. Test data collected as part of
EPA’s manufacturer-run in-use testing
program indicate that this low-load
operation could account for more than
half of the NOX emissions from a
vehicle during a typical workday.24
Similarly, heavy-duty SI engines also
operate in conditions where their
catalyst technology becomes less
effective, resulting in higher levels of air
pollutants; however, unlike CI engines,
it is sustained medium-to-high load
operation where emission levels are less
certain. To address these concerns, as
part of our comprehensive approach, the
final standards include both revisions to
our existing test procedures and new
test procedures to reduce emissions
19 Hamady, Fakhri, Duncan, Alan. ‘‘A
Comprehensive Study of Manufacturers In-Use
Testing Data Collected from Heavy-Duty Diesel
Engines Using Portable Emissions Measurement
System (PEMS).’’ 29th CRC Real World Emissions
Workshop, March 10–13, 2019.
20 Sandhu, Gurdas, et al. ‘‘Identifying Areas of
High NOX Operation in Heavy-Duty Vehicles’’. 28th
CRC Real-World Emissions Workshop, March 18–
21, 2018.
21 Sandhu, Gurdas, et al. ‘‘In-Use Emission Rates
for MY 2010+ Heavy-Duty Diesel Vehicles’’. 27th
CRC Real-World Emissions Workshop, March 26–
29, 2017.
22 As noted in Section I.B and discussed in
Section III, testing engines and vehicles while they
are operating without a defined duty cycle is
referred to as ‘‘off-cycle’’ testing; as detailed in
Section III, we are finalizing new off-cycle test
procedures and standards as part of this
rulemaking.
23 Heavy-duty CI engines are currently subject to
off-cycle standards that are not limited to specific
test cycles; throughout this notice we use the terms
‘‘on-the-road’’, ‘‘over the road’’, or ‘‘real world’’
interchangeably to refer to off-cycle standards.
24 Sandhu, Gurdas, et al. ‘‘Identifying Areas of
High NOX Operation in Heavy-Duty Vehicles’’. 28th
CRC Real-World Emissions Workshop, March 18–
21, 2018.
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from heavy-duty engines under a
broader range of operating conditions,
including low-load conditions.
Data also show that tampering and
mal-maintenance of the engine’s
emission control system after the useful
life period is projected to result in NOX
emissions that would represent a
substantial part of the HD emissions
inventory in 2045.25 To address this
problem, as part of our comprehensive
approach, the final rule includes longer
regulatory useful life and emissionrelated warranty requirements to ensure
the final emissions standards will be
met through more of the operational life
of heavy-duty vehicles.26 27 Further, the
final rule includes requirements for
manufacturers to better ensure that
operators keep in-use engines and
emission control systems working
properly in the real world. We expect
these final provisions to improve
maintenance and serviceability will
reduce incentives to tamper with the
emission control systems on MY 2027
and later engines, which would avoid
large increases in emissions that would
impact the reductions projected from
the final rule. For example, we estimate
NOX emissions will increase more than
3000 percent due to malfunction of the
NOX emissions aftertreatment on a MY
2027 and later heavy heavy-duty
vehicle. To address this, the final rule
requires manufacturers to meet emission
standards with less frequent scheduled
maintenance for emission-related parts
and systems, and to provide more
information on how to diagnose and
repair emission control systems. In
addition, the final rule requires
manufacturers to demonstrate that they
design their engines to limit access to
electronic controls to prevent operators
from reprogramming the engine to
bypass or disable emission controls. The
final rule also specifies a balanced
approach for manufacturers to design
their engines with features to ensure
25 See Section VI for more information on
projected inventory contributions from each
operating mode or process, as well as discussion on
the emissions impacts of tampering and malmaintenance.
26 Emission standards set under CAA section
202(a) apply to vehicles and engines ‘‘for their
useful life.’’ CAA section 202(d) directs EPA to
prescribe regulations under which the useful life of
vehicles and engines shall be determined, and for
heavy-duty vehicles and engines establishes
minimum values of 10 years or 100,000 miles,
whichever occurs first, unless EPA determines that
greater values are appropriate. CAA section 207(a)
further requires manufacturers to provide emissionrelated warranty, and EPA set the current emissionrelated warranty periods for heavy-duty engines in
1983 (48 FR 52170, November 16, 1983). See
Section I.D for more discussion on the statutory
authority for the final rule.
27 See Section IV for more discussion on the final
useful life and warranty requirements.
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that operators perform ongoing
maintenance to keep SCR emission
control systems working properly,
without creating a level of burden and
corresponding frustration for operators
that could increase the risk of operators
completely disabling emission control
systems. These provisions combined
with the longer useful life and warranty
periods will provide a comprehensive
approach to ensure that the new, much
more stringent emissions standards are
met during in use operations.
The final standards and requirements
are based on further consideration of the
data included in the proposed rule, as
well as additional supporting data from
our own test programs, and
consideration of the extensive public
input EPA received in response to the
proposed rule. The proposal was posted
on the EPA website on March 7, 2022,
and published in the Federal Register
on March 28, 2022 (87 FR 17414, March
28, 2022). EPA held three virtual public
hearings in April 2022. We received
more than 260,000 public comments.28
A broad range of stakeholders provided
comments, including state and local
governments, heavy-duty engine
manufacturers, emissions control
suppliers and others in the heavy-duty
industry, environmental organizations,
environmental justice organizations,
state, local, and Tribal organizations,
consumer groups, labor groups, private
citizens, and others. Some of the issues
raised in comments included the need
for new, more stringent NOX standards,
particularly in communities already
overburdened by pollution; the
feasibility and costs of more stringent
NOX standards combined with much
longer useful life periods; the longer
emissions-related warranty periods; a
single- vs. two-step program; and
various details on the flexibilities and
other program design features of the
proposed program. We briefly discuss
several of these key issues in Section
I.B, with more detail in later sections in
this preamble and in the Response to
Comments document that is available in
the public docket for this rule.29
This Section I provides an overview
of the final program, the impacts of the
final program, and how the final
program is consistent with EPA’s
statutory requirements. The need for
28 Of these comments, 1,860 were unique letters,
many of which provided data and other detailed
information for EPA to consider; the remaining
comments were mass mailers sponsored by 30
different organizations, nearly all of which urged
EPA to take action to reduce emissions from trucks
or to adopt more stringent limits.
29 U.S. EPA, ‘‘Control of Air Pollution from New
Motor Vehicles: Heavy-Duty Engine and Vehicle
Standards—Response to Comments’’, Docket EPA–
HQ–OAR–2019–0055.
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additional emissions control from
heavy-duty engines is described in
Section II. We describe the final
standards and compliance flexibilities
in detail in Sections III and IV. We
discuss our analyses of estimated
emission reductions, air quality
improvements, costs, and monetized
benefits of the final program in Sections
V through X. Section XI describes
limited amendments to the regulations
that implement our air pollutant
emission standards for other sectors
(e.g., light-duty vehicles, marine diesel
engines, locomotives, and various types
of nonroad engines, vehicles, and
equipment).
2. EPA Will Address HD GHG Emissions
in a Subsequent Rulemaking
Although we proposed targeted
revisions to the MY2027 GHG Phase 2
standards as part of the same proposal
in which we laid out more stringent
NOX standards, in this final rule we are
not taking final action on updates to the
GHG standards. Instead, we intend to
consider potential changes to certain HD
GHG Phase 2 standards as part of a
subsequent rulemaking.
B. Overview of the Final Regulatory
Action
We are finalizing a program that will
begin in MY 2027, which is the earliest
year that these new criteria pollutant
standards can begin to apply under CAA
section 202(a)(3)(C).30 The final NOX
standards are a single-step program that
reflect the greatest degree of emission
reduction achievable starting in
MY2027, giving appropriate
consideration to costs and other factors.
The final rule establishes not only new,
much more stringent NOX standards
compared to today’s standards, but also
requires lower NOX emissions over a
much wider range of testing conditions
both in the laboratory and when engines
are operating on the road. Further, the
final standards include longer useful life
periods, as well as significant increases
in the emissions-related warranty
periods. The longer useful life and
emissions warranty periods are
particularly important for ensuring
continued emissions control when the
engines are operating on the road. These
final standards will result in significant
reductions in emissions of NOX, PM2.5,
and other air pollutants across the
country, which we project will
meaningfully decrease ozone
30 Section 202(a)(3)(C) requires that standards
under 202(a)(3)(A), such as the standards in this
final rule, apply no earlier than 4 years after
promulgation, and apply for no less than 3 model
years. See Section I.D for additional discussion on
the statutory authority for this action.
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Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
concentrations across the country. We
expect the largest improvements in both
ozone and PM2.5 to occur in areas with
the worst baseline air quality. In a
supplemental demographic analysis, we
also found that larger numbers of people
of color are projected to reside in these
areas with the worst baseline air quality.
The final standards and requirements
are based on further consideration of the
data included in the proposed rule, as
well as additional supporting data from
our own test programs, and
consideration of the extensive public
input EPA received in response to the
proposed rule. As required by CAA
section 202(a)(3), the final new numeric
NOX standards will result in the greatest
degree of emission reduction achievable
for a national program starting in MY
2027 through the application of
technology that the Administrator has
determined will be available starting in
MY 2027, after giving appropriate
consideration to cost, energy, and safety
factors associated with the application
of such technology. The EPA proposal
included two options for the NOX
program. Proposed Option 1 was the
more stringent option, and it included
new standards and other program
elements starting in MY 2027, which
were further strengthened in MY 2031.
Proposed Option 2 was the less
stringent option, with new standards
and requirements implemented fully in
MY 2027. The final numeric NOX
standards and testing requirements are
largely consistent with the proposed
Option 1 in MY 2027. The final numeric
standards and regulatory useful life
values will reduce NOX emissions not
only when trucks are new, but
throughout a longer period of their
operational life under real-world
conditions. For the smaller engine
service-class categories, we are
finalizing the longest regulatory useful
life and emissions warranty periods
proposed, and for the largest engines we
are finalizing requirements for useful
life and emissions aftertreatment
durability demonstration that are
significantly longer than required today.
As previously noted in this Section I,
we received a large number and wide
range of comments on the proposed
rule. Several comments raised
particularly significant issues related to
some fundamental components of the
proposed program, including the level
of the numeric standards and feasibility
of lower numeric standards combined
with longer useful life periods. We
briefly discuss these key issues in this
Section I.B, with more detail in later
sections in this preamble. The Response
to Comments document provides our
responses to the comments we received;
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it is located in the docket for this
rulemaking.
1. Key Changes From the Proposal
i. Feasibility of More Stringent NOX
Standards Combined With Much Longer
Useful Life Periods
Many stakeholders commented on the
proposed numeric NOX standards, and
the feasibility of maintaining those
numeric standards over the proposed
useful life periods. Environmental
organizations and other commenters,
including suppliers to the heavy-duty
industry, generally urged EPA to adopt
the most stringent standards proposed,
or to finalize even more stringent
standards by fully aligning with the
California Air Resources Board (CARB)
Low NOX Omnibus program.31 In
contrast, most engine manufacturers,
truck dealers, fleets, and other members
of the heavy-duty industry stated that
even the less stringent proposed
numeric standards and useful life
periods would be extremely challenging
to meet, particularly for the largest
heavy-duty engines. Some of these
commenters provided data that they
stated showed the potential for large
impacts on the purchase price of a new
truck if EPA were to finalize the most
stringent proposed numeric standards
and useful life periods for the largest
heavy-duty engines.
As summarized in I.B.2 and detailed
in preamble Section III, we are
finalizing numeric NOX standards and
useful life periods that are largely
consistent with the most stringent
proposed option for MY 2027. For all
heavy-duty engine classes, the final
numeric NOX standards for mediumand high-load engine operations match
the most stringent standards proposed
for MY 2027; for low-load operations we
are finalizing the most stringent
standard proposed for any model year
(see I.B.1.ii for discussion).32 For
smaller heavy-duty engines (i.e., light
and medium heavy-duty engines CI and
31 EPA is reviewing a waiver request under CAA
section 209(b) from California for the Omnibus rule.
For more information on the California Air
Resources Board Omnibus rule see, ‘‘Heavy-Duty
Engine and Vehicle Omnibus Regulation and
Associated Amendments,’’ December 22, 2021.
https://ww2.arb.ca.gov/rulemaking/2020/
hdomnibuslownox. Last accessed September 21,
2022. See also ‘‘California State Motor Vehicle
Pollution Control Standards and Nonroad Engine
Pollution Control Standards; The ‘‘Omnibus’’ Low
NOX Regulation; Request for Waivers of
Preemption; Opportunity for Public Hearing and
Public Comment’’ at 87 FR 35765 (June 13, 2022).
32 As proposed, we are finalizing a new test
procedure for heavy-duty CI engines to demonstrate
emission control when the engine is operating
under low-load and idle conditions; this new test
procedure does not apply to heavy-duty SI engines
(see Sections I.B.2 and III for additional discussion).
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SI heavy-duty engines), the numeric
standards are combined with the longest
useful life periods we proposed. The
final numeric NOX emissions standards
and useful life periods for smaller
heavy-duty engines are based on further
consideration of data included in the
proposal from our engine demonstration
programs that show the final NOX
emissions standards are feasible at the
final useful life periods applicable to
these smaller heavy-duty engines. Our
assessment of the data available at the
time of proposal is further supported by
our evaluation of additional information
and public comments stating that the
proposed standards are feasible for these
smaller engine categories. For the largest
heavy-duty engines (i.e., heavy heavyduty engines), the final numeric
standards are combined with the longest
useful life mileage that we proposed for
MY 2027. The final useful life periods
for the largest heavy-duty engines are 50
percent longer than today’s useful life
periods, which will play an important
role in ensuring continued emissions
control while the engines operate on the
road.
After further consideration of the data
included in the proposal, as well as
information submitted by commenters
and additional data we collected since
the time of proposal, we are finalizing
two updates from our proposed testing
requirements in order to ensure the
greatest degree of emission reduction
achievable are met throughout the final
useful life periods; these updates are
tailored to the larger engine classes
(medium and heavy heavy-duty
engines), which have longer useful life
periods and more rigorous duty-cycles
compared to the smaller engine classes.
First, we are finalizing a requirement for
manufacturers to demonstrate before
heavy heavy-duty engines are in-use
that the emissions control technology is
durable through a period of time longer
than the final useful life mileage.33 For
these largest engines with the longest
useful life mileages, the extended
laboratory durability demonstration will
better ensure the final standards will be
met throughout the regulatory useful life
33 Manufacturers of any size heavy-duty engine
must demonstrate that the emission control
technology is durable through a period equivalent
to the useful life period of the engine, and may be
subject to recall if EPA subsequently determines
that properly maintained and used engines do not
conform to our regulations over the useful life
period (as specified in our regulations and
consistent with CAA section 207). As outlined here,
the extended laboratory durability demonstration in
the final program will require manufacturers of the
largest heavy-duty engines to demonstrate emission
control durability for a longer period to better
ensure that in-use engines will meet emission
standards throughout the long regulatory useful life
of these engines.
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Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
under real-world operations where
conditions are more variable. Second,
we are finalizing an interim compliance
allowance that applies when EPA
evaluates whether the heavy or medium
heavy-duty engines are meeting the final
standards after these engines are in use
in the real world. When combined with
the final useful life values, we believe
the interim compliance allowance will
address concerns raised in comments
from manufacturers that the more
stringent proposed MY 2027 standards
would not be feasible to meet over the
very long useful life periods of heavy
heavy-duty engines, or under the
challenging duty-cycles of medium
heavy-duty engines. This interim, in-use
compliance allowance is generally
consistent with our past practice (for
example, see 66 FR 5114, January 18,
2001); also consistent with past practice,
the interim compliance allowance is
included as an interim provision that
we may reassess in the future through
rulemaking based on the performance of
emissions controls over the final useful
life periods for medium and heavy
heavy-duty engines. To set standards
that result in the greatest emission
reductions achievable for medium and
heavy heavy-duty engines, we
considered additional data that we and
others collected since the time of the
proposal; these data show the
significant technical challenge of
maintaining very low NOX emissions
throughout very long useful life periods
for heavy heavy-duty engines, and
greater amounts of certain aging
mechanisms over the long useful life
periods of medium heavy-duty engines.
In addition to these data, in setting these
standards, we gave appropriate
consideration to costs associated with
the application of technology to achieve
maximum emissions reductions in MY
2027 (i.e., cost of compliance for
manufacturers associated with the
standards) and other factors. We
determined that for heavy heavy-duty
engines the combination of: (1) The
most stringent MY 2027 standards
proposed, (2) longer useful life periods
compared to today’s useful life periods,
(3) targeted, interim compliance
allowance approach to in-use
compliance testing, and (4) the extended
durability demonstration for emissions
control technologies is appropriate,
feasible, and consistent with our
authority under the CAA to set
technology-forcing NOX pollutant
standards for heavy-duty engines for
their useful life.34 Similarly, for medium
34 CAA section 202(a)(3)(A) is a technologyforcing provision and reflects Congress’ intent that
standards be based on projections of future
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heavy-duty engines we determined that
the combination of the first three
elements (i.e., most stringent MY 2027
standards proposed, increase in useful
life periods, and interim compliance
allowance for in-use testing) is
appropriate, feasible, and consistent
with our CAA authority to set
technology-forcing NOX pollutant
standards for heavy-duty engines for
their useful life.
ii. Test Procedures To Control
Emissions Under a Broader Range of
Engine Operations
Many commenters supported our
proposal to update our test procedures
to more accurately account for and
control emissions across a broader range
of engine operation, including in urban
driving conditions and other operations
that could impact communities already
overburdened with pollution.
Consistent with our proposal, we are
finalizing several provisions to reduce
emissions from a broader range of
engine operating conditions. First, we
are finalizing new standards for our
existing test procedures to reduce
emissions under medium- and high-load
operations (e.g., when trucks are
traveling on the highway). Second, we
are finalizing new standards and a
corresponding new test procedure to
measure emissions during low-load
operations (i.e., the low-load cycle,
LLC). Third, we are finalizing new
standards and updates to an existing test
procedure to measure emissions over
the broader range of operations that
occur when heavy-duty engines are
operating on the road (i.e., off-cycle). 35
advances in pollution control capability,
considering costs and other statutory factors. See
National Petrochemical & Refiners Association v.
EPA, 287 F.3d 1130, 1136 (D.C. Cir. 2002)
(explaining that EPA is authorized to adopt
‘‘technology-forcing’’ regulations under CAA
section 202(a)(3)); NRDC v. Thomas, 805 F.2d 410,
428 n.30 (D.C. Cir. 1986) (explaining that such
statutory language that ‘‘seek[s] to promote
technological advances while also accounting for
cost does not detract from their categorization as
technology-forcing standards’’); see also Husqvarna
AB v. EPA, 254 F.3d 195 (D.C. Cir. 2001)
(explaining that CAA sections 202 and 213 have
similar language and are technology-forcing
standards). In this context, the term ‘‘technologyforcing’’ has a specific legal meaning and is used
to distinguish standards that may require
manufacturers to develop new technologies (or
significantly improve existing technologies) from
standards that can be met using existing off-theshelf technology alone. Technology-forcing
standards such as those in this final rule do not
require manufacturers to use specific technologies.
35 Duty-cycle test procedures measure emissions
while the engine is operating over precisely defined
duty cycles in an emissions testing laboratory and
provide very repeatable emission measurements.
‘‘Off-cycle’’ test procedures measure emissions
while the engine is not operating on a specified
duty cycle; this testing can be conducted while the
engine is being driven on the road (e.g., on a
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The new, more stringent numeric
standards for the existing laboratorybased test procedures that measure
emissions during medium- and highload operations will ensure significant
emissions reductions from heavy-duty
engines. Without this final rule, these
medium- and high-load operations are
projected to contribute the most to
heavy-duty NOX emissions in 2045.
We are finalizing as proposed a new
LLC test procedure, which will ensure
demonstration of emission control
under sustained low-load operations.
After further consideration of data
included in the proposal, as well as
additional information from the
comments summarized in this section,
we are finalizing the most stringent
numeric LLC standard proposed for any
model year. As discussed in our
proposal, data from our CI engine
demonstration program showed that the
lowest numeric NOX standard proposed
would be feasible for the LLC
throughout a useful life period similar
to the useful life period we are
finalizing for the largest heavy-duty
engines. After further consideration of
this data, and additional support from
data collected since the time of
proposal, we are finalizing the most
stringent standard proposed for any
model year.
We are finalizing new numeric
standards and revisions to the proposed
off-cycle test procedure. We proposed
updates to the current off-cycle test
procedure that included binning
emissions measurements based on the
type of operation the engine is
performing when the measurement data
is being collected. Specifically, we
proposed that emissions data would be
grouped into three bins, based on
whether the engine was operating in
idle (Bin 1), low-load (Bin 2), or
medium-to-high load (Bin 3). Given the
different operational profiles of each of
the three bins, we proposed a separate
standard for each bin. Based on further
consideration of data included in the
proposal, as well as additional support
from our consideration of data provided
by commenters, we are finalizing offcycle standards for two bins, rather than
three bins; correspondingly, we are
finalizing a two-bin approach for
grouping emissions data collected
during off-cycle test procedures. Our
evaluation of available information
shows that two bins better represent the
package delivery route), or in an emission testing
laboratory. Both duty-cycle and off-cycle testing are
conducted pre-production (e.g., for certification) or
post-production to verify that the engine meets
applicable duty-cycle or off-cycle emission
standards throughout useful life (see Section III for
more discussion).
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differences in engine operations that
influence emissions (e.g., exhaust
temperature, catalyst efficiency) and
ensure sufficient data is collected in
each bin to allow for an accurate
analysis of the data to determine if
emissions comply with the standard for
each bin. Preamble Section 0 further
discusses the final off-cycle standards
with additional detail in preamble
Section III.
iii. Lengthening Emissions-Related
Warranty
EPA received general support from
many commenters for the proposal to
lengthen the emissions-related warranty
beyond existing requirements. Some
commenters expressed support for one
of the proposed options, and one
organization suggested a warranty
period even longer than either proposed
option. Several stakeholders also
commented on the costs of lengthened
warranty periods and potential
economic impacts. For instance, one
state commenter supported EPA’s cost
estimates and agreed that the higher
initial cost will be offset by lower repair
costs; further, the commenter expects
the resale value of lengthened warranty
will be maintained for subsequent
owners. In contrast, stakeholders in the
heavy-duty engine and truck industry
(e.g., engine and vehicle manufacturers,
truck dealers, suppliers of emissions
control technologies) commented that
the proposed warranty periods would
add costs to vehicles, and raised
concerns about these cost impacts on
first purchasers. Many commenters
indicated that purchase price increases
due to the longer warranty periods may
delay emission reductions, stating that
high costs could incentivize pre-buy
and reduce fleet turnover from old
technology.
After further consideration of data
included in the proposal, and
consideration of additional supporting
information from the comments
summarized in this Section I.B.1.iii, we
are finalizing a single-step increase for
new, longer warranty periods to begin in
MY 2027. Several commenters
recommended we pull ahead the longest
proposed warranty periods to start in
MY 2027. We agree with that approach
for the smaller heavy-duty engine
classes, and our final warranty mileages
match the longest proposed warranty
periods for these smaller engines (i.e.,
Spark-ignition HDE, Light HDE, and
Medium HDE). However, we are
finalizing a different approach for the
largest heavy-duty engines (i.e., Heavy
HDE). We are finalizing a warranty
mileage that matches the MY 2027 step
of the most stringent proposed option to
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maximize the emission control
assurance and to cover a percentage of
the final useful life that is more
consistent with the warranty periods of
the smaller engine classes. The final
emissions warranty periods are
approximately two to four times longer
than today’s emissions warranty
periods. The durations of the final
emissions warranty periods balance two
factors: First, the expected
improvements in engine emission
performance from longer emissions
warranty periods due to increases in
maintenance and lower rates of
tampering with emissions controls (see
preamble Section IV.B for more
discussion); and second, the potential,
particularly for the largest heavy-duty
engines, for very large increases in
purchase price due to much longer
warranty periods to slow fleet turnover
through increases in pre- and low-buy,
and subsequently result in fewer
emissions reductions. We are finalizing
emissions warranty periods that in our
evaluation will provide a significant
increase in the emissions warranty
coverage while avoiding large increases
in the purchase price of a new truck.
iv. Model Year 2027 Single-Step
Program
Many stakeholders expressed support
for a single-step program to implement
new emissions standards and program
requirements beginning in model year
2027, which is consistent with one of
the proposed options. Stakeholders in
the heavy-duty engine and truck
industry, including suppliers of
emissions controls technologies, truck
dealers, and engine manufacturers,
generally stated that a single-step
program avoids technology disruptions
and allows industry to focus on research
and development for zero-emissions
vehicle technologies for model years
beyond 2027. Some of these
commenters further noted that a twostep approach would result in gaps in
available technology for some vehicle
types and could exacerbate slower fleet
turnover from pre- and low-buy
associated with new standards. The
trade association for truck dealers noted
that a two-step approach would
significantly compromise expected
vehicle performance characteristics,
including fuel economy. Other
commenters also generally supported a
single-step approach in order for the
most stringent standards to begin as
soon as possible, which would lead to
larger emissions reductions earlier than
a two-step approach. Several of these
stakeholders noted the importance of
early emissions reductions in
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communities already overburdened
with pollution.
The final NOX standards are a singlestep program that reflect the greatest
emission reductions achievable starting
in MY 2027, giving appropriate
consideration to costs and other factors.
In this final rule, we are focused on
achieving the greatest emission
reductions achievable in the MY 2027
timeframe, and have applied our
judgment in determining the
appropriate standards for MY 2027
under our CAA authority for a national
program. As the heavy-duty industry
continues to transition to zero-emission
technologies, EPA could consider
additional criteria pollutant standards
for model years beyond 2027 in future
rules.
v. Averaging, Banking, and Trading of
NOX Emissions
The majority of stakeholders
supported the proposed program to
allow averaging, banking, and trading
(ABT) of NOX emissions, although
several suggested adjustments for EPA
to consider in the final rule.
Stakeholders provided additional input
on several specific aspects of the
proposed ABT program, including the
proposed family emissions limit (FEL)
caps, the proposed Early Adoption
Incentives, and the proposed allowance
for manufacturers to generate NOX
emissions credits from Zero Emissions
Vehicles (ZEVs). In this Section we
briefly discuss stakeholder perspectives
on these specific aspects of the
proposed ABT program, as well as our
approach for each in the final rule.
a. Family Emissions Limit Caps
A wide range of stakeholders urged
EPA to finalize a lower FEL cap than
proposed; there was broad agreement
that the FEL cap in the final rule should
be 100 mg/hp-hr or lower, with
commenters citing various
considerations, such as the magnitude
of reduction between the current and
proposed standards, as well as the
desire to prevent competitive
disruption.
After further consideration, including
consideration of public comments, we
are finalizing lower FEL caps than
proposed. The FEL caps in the final rule
are 65 mg/hp-hr for MY 2027 through
2030, and 50 mg/hp-hr for MY 2031 and
later. Our rationale for the final FEL
caps includes two main factors. First,
we agree with commenters that the
difference between the current standard
(approximately 200 mg/hp-hr) and the
standards we are finalizing for MY 2027
and later suggests that FEL caps lower
than the current standard are
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appropriate to ensure that available
emissions control technologies are
adopted. This is consistent with our
past practice when issuing rules for
heavy-duty onroad engines or nonroad
engines in which there was a substantial
(e.g., greater than 50 percent) difference
between the numeric levels of the
existing and new standards (69 FR
38997, June 29, 2004; 66 FR 5111,
January 18, 2001). Specifically, by
finalizing FEL caps below the current
standards, we are ensuring that the vast
majority of new engines introduced into
commerce include updated emissions
control technologies compared to the
emissions control technologies
manufacturers use to meet the current
standards.36
Second, finalizing FEL caps below the
current standard is consistent with
comments from manufacturers stating
that a FEL cap of 100 mg/hp-hr or
between 50 and 100 mg/hp-hr would
help to prevent competitive disruptions
(i.e., require all manufacturers to make
improvements in their emissions control
technologies).
The FEL caps for the final rule have
been set at a level to ensure sizeable
emission reductions from the current
2010 standards, while providing
manufacturers with flexibility in
meeting the final standards. When
combined with the other restrictions in
the final ABT program (i.e., credit life,
averaging sets, expiration of existing
credit balances), we determined the
final FEL caps of 65 mg/hp-hr in MYs
2027 through 2030, and 50 mg/hp-hr in
MY 2031 and later avoid potential
adverse effects on the emissions
reductions expected from the final
program.
b. Encouraging Early Adoption of New
Emissions Controls Technologies
Several stakeholders provided general
comments on the proposed Early
Adoption Incentive program, which
included emissions credit multipliers of
1.5 or 2.0 for meeting all proposed
requirements prior to the applicable
model year. Although many of the
stakeholders in the heavy-duty engine
industry generally supported incentives
tkelley on DSK125TN23PROD with RULES2
36 As
discussed in Section IV.G.9, we are
finalizing an allowance for manufacturers to
continue to produce a small number (5 percent of
production volume) of engines that meet the current
standards for a few model years (i.e., through MY
2030); thus, the vast majority of, but not all, new
engines will need to include updated emissions
control technologies compared to those used to
meet today’s standards until MY 2031, when all
engines will need updated emissions control
technologies to comply with the final standards or
use credits up to the FEL cap. See Section IV.G.9
for details on our approach and rationale for
including this allowance in the final rule.
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such as emissions credit multipliers to
encourage early investments in
emissions reductions technology; other
industry stakeholders were concerned
that the multipliers would incentivize
some technologies (e.g., hybrid
powertrains, natural gas engines) over
others (e.g., battery-electric vehicles).
Environmental organizations and other
commenters were concerned that the
emissions credit multipliers would
result in an excess of credits that would
undermine some of the benefits of the
rule.
After consideration of public
comments, EPA is not finalizing the
proposed Early Adoption Incentives
program, and in turn we are not
including emissions credit multipliers
in the final program. Rather, we are
finalizing an updated version of the
proposed transitional credit program
under the ABT program. As described in
preamble Section IV.G.7, the
transitional credit program that we are
finalizing provides four pathways to
generate straight NOX emissions credits
(i.e., no credit multipliers) in order to
encourage the early introduction
engines with NOX-reducing technology.
c. Heavy-Duty Zero Emissions Vehicles
and NOX Emissions Credits
Numerous stakeholders provided
feedback on EPA’s proposal to allow
manufacturers to generate NOX
emissions credits from ZEVs.
Environmental organizations and other
commenters, as well as suppliers of
heavy-duty engine and vehicle
components, broadly oppose allowing
manufacturers to generate NOX
emissions credits from ZEVs. These
stakeholders present several lines of
argument, including the potential for:
(1) Substantial impacts on the emissions
reductions expected from the proposed
rule, which could also result in
disproportionate impacts in
disadvantaged communities already
overburdened with pollution; and (2)
higher emissions from internal
combustion engines, rather than further
incentives for additional ZEVs (further
noting that other State and Federal
actions are providing more meaningful
and less environmentally costly HD ZEV
incentives). In contrast, heavy-duty
engine and vehicle manufacturers
generally support allowing
manufacturers to generate these credits.
These stakeholders also provided
several lines of argument, including: (1)
The potential for ZEVs to help meet
emissions reductions and air quality
goals; (2) an assertion that ZEV NOX
credits are essential to the achievability
of the standards for some
manufacturers; and (3) ZEV NOX credits
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allow manufacturers to manage
investments across different products
that may ultimately result in increased
ZEV deployment.
After further consideration, including
consideration of public comments, we
are not finalizing the allowance for
manufacturers to generate NOX
emissions credits from heavy-duty
ZEVs. Our decision is based on two
primary considerations. First, the
standards in the final rule are
technology-forcing, yet achievable for
MY 2027 and later internal combustion
engines without this flexibility. Second,
because the final standards are not
based on projected utilization of ZEV
technology, and because we believe
there will be increased penetration of
ZEVs in the heavy-duty fleet by MY
2027 and later,37 we are concerned that
allowing ZEVs to generate NOX
emissions credits would result in fewer
emissions reductions than intended
from this rule. For example, by allowing
manufacturers to generate ZEV NOX
credits, EPA would be allowing higher
emissions (through internal combustion
engines using credits to emit up to the
FEL cap) in MY 2027 and later, without
requiring commensurate emissions
reductions (through additional ZEVs
beyond those already entering the
market without this rule). This erosion
of emissions benefits could have
particularly adverse impacts in
communities already overburdened by
pollution. In addition, we continue to
believe that testing requirements to
ensure continued battery and fuel cell
performance over the useful life of a
ZEV may be important to ensure the
zero-emissions tailpipe performance for
which they are generating NOX credits;
however, after further consideration,
including consideration of public
comments, we believe it is appropriate
to take additional time to work with
industry and other stakeholders on any
test procedures and other specifications
for ZEV battery and fuel cell
performance over the useful life period
of the ZEV.
2. Summary of the Key Provisions in the
Regulatory Action
i. Controlling Criteria Pollutant
Emissions Under a Broader Range of
Operating Conditions
The final rule provisions will reduce
emissions from heavy-duty engines
37 For example, the recently passed Inflation
Reduction Act (IRA) has many incentives for
promoting zero-emission vehicles, see Sections
13403 (Qualified Clean Vehicles), 13404
(Alternative Fuel Refueling Property Credit), 60101
(Clean Heavy-Duty Vehicles), 60102 (Grants to
Reduce Air Pollution at Ports), and 70002 (United
States Postal Service Clean Fleets) of H. R. 5376.
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Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
under a range of operating conditions
through revisions to our emissions
standards and test procedures. These
revisions will apply to both laboratorybased standards and test procedures for
both heavy-duty CI and SI engines, as
well as the off-cycle standards and test
procedures for heavy-duty CI engines.
These final provisions are outlined
immediately below and detailed in
Section III.
a. Final Laboratory Standards and Test
Procedures
For heavy-duty CI engines, we are
finalizing new standards for laboratorybased tests using the current duty
cycles, the transient Federal Test
Procedure (FTP) and the steady-state
Supplemental Emission Test (SET)
procedure. These existing test
procedures require CI engine
manufacturers to demonstrate the
effectiveness of emission controls when
the engine is transitioning from low-tohigh loads or operating under sustained
high load, but do not include
demonstration of emission control
under sustained low-load operations. As
proposed, we are finalizing a new,
laboratory-based LLC test procedure for
heavy-duty CI engines to demonstrate
emission control when the engine is
operating under low-load and idle
conditions. The addition of the LLC will
help ensure lower NOX emissions in
urban areas and other locations where
heavy-duty vehicles operate in stopand-go traffic or other low-load
conditions. As stated in Section I.B.1,
we are finalizing the most stringent
standard proposed for any model year
for low-load operations based on further
evaluation of data included in the
proposal, and supported by information
received during the comment period.
We are also finalizing as proposed the
option for manufacturers to test hybrid
engines and powertrains together using
the final powertrain test procedure.
For heavy-duty SI engines, we are
finalizing new standards for laboratorybased testing using the current FTP duty
cycle, as well as updates to the current
engine mapping procedure to ensure the
engines achieve the highest torque level
possible during testing. We are also
finalizing the proposed addition of the
SET duty-cycle test procedure to the
heavy-duty SI laboratory
demonstrations; it is currently only
required for heavy-duty CI engines.
Heavy-duty SI engines are increasingly
used in larger heavy-duty vehicles,
which makes it more likely for these
engines to be used in higher-load
operations covered by the SET.
Our final NOX emission standards for
all defined duty cycles for heavy-duty
CI and SI engines are detailed in Table
I–1. As shown, the final NOX standards
will be implemented with a single step
4305
in MY 2027 and reflect the greatest
emission reductions achievable starting
in MY 2027, giving appropriate
consideration to costs and other factors.
As discussed in I.B.1.i, for the largest
heavy-duty engines we are finalizing
two updates to our testing requirements
to ensure the greatest emissions
reductions technically achievable are
met throughout the final useful life
periods of the largest heavy-duty
engines: (1) A requirement for
manufacturers to demonstrate before
heavy heavy-duty engines are in-use
that the emissions control technology
are durable through a period of time
longer than the final useful mileage, and
(2) a compliance allowance that applies
when EPA evaluates whether medium
or heavy heavy-duty engines are
meeting the final standards after these
engines are in-use in the real world. We
requested comment on an interim
compliance allowance, and it is
consistent with our past practice (for
example, see 66 FR 5114, January 18,
2001); the interim compliance
allowance is shown in the final column
of Table I–1. See Section III for more
discussion on feasibility of the final
standards. Consistent with our existing,
MY 2010 standards for criteria
pollutants, the final standards,
presented in Table 1, are numerically
identical for SI and CI engines.38
TABLE I–1—FINAL NOX EMISSION STANDARDS FOR HEAVY-DUTY CI AND SI ENGINES ON SPECIFIC DUTY CYCLES
[milligrams/horsepower-hour (mg/hp-hr)]
Current
Model years 2027 and later
All HD
engines
Federal Test Procedure (transient mid/high load conditions) .....................................................
Supplemental Emission Test (steady-state conditions) ..............................................................
Low Load Cycle (low-load conditions) .........................................................................................
Medium and
heavy HDE
with interim inuse
compliance
allowance
35
35
50
50
50
65
In addition to demonstrating emission
control over defined duty cycles tested
in a laboratory, heavy-duty CI engines
must be able to demonstrate emission
control over operations experienced
while engines are in use on the road in
the real world (i.e., ‘‘off-cycle’’
testing).39 We are finalizing with
revisions the proposed updates to the
procedure for off-cycle testing, such that
data collected during a wider range of
operating conditions will be valid, and
therefore subject to emission standards.
Similar to the current approach,
emission measurements collected
during off-cycle testing will be collected
on a second-by-second basis. As
proposed, we are finalizing that the
emissions data will be grouped into 300-
second windows of operation. Each 300second window will then be binned
based on the type of operation that the
engine performs during that 300-second
period. Specifically, the average power
of the engine during each 300-second
window will determine whether the
emissions during that window are
binned as idle (Bin 1), or non-idle (Bin
2).40
38 See Section III for our final PM, HC, and CO
standards.
39 As discussed in Section III, ‘‘off-cycle’’ testing
measures emissions while the engine is not
operating on a specified duty cycle; this testing can
be conducted while the engine is being driven on
the road (e.g., on a package delivery route), or in
an emission testing laboratory.
40 Due to the challenges of measuring engine
power directly on in-use vehicles, we are finalizing
as proposed the use of the CO2 emission rate (grams
per second) as a surrogate for engine power; further,
we are finalizing as proposed to normalize CO2
emission rates relative to the nominal maximum
CO2 rate of the engine (e.g., when an engine with
b. Final On-the-Road Standards and
Test Procedures
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200
200
N/A
Spark
ignition HDE,
light HDE, medium HDE,
and heavy
HDE
Continued
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Our final, two-bin approach covers a
wide range of operations that occur in
the real world—significantly more inuse operation than today’s
requirements. Bin 1 includes extended
idle and other very low-load operations,
where engine exhaust temperatures may
drop below the optimal temperature
where SCR-based aftertreatment works
best. Bin 2 includes a large fraction of
urban driving conditions, during which
engine exhaust temperatures are
generally moderate, as well as higherpower operations, such as on-highway
driving, that typically results in higher
exhaust temperatures and high catalyst
efficiencies.41 Given the different
operational profiles of each of these two
bins, we are finalizing, as proposed, a
separate standard for each bin. As
proposed, the final structure follows
that of our current not-to-exceed (NTE)
off-cycle standards where testing is
conducted while the engine operates on
the road conducting its normal driving
patterns, however, the final standards
apply over a much broader range of
engine operation.
Table I–2 presents our final off-cycle
standards for NOX emissions from
heavy-duty CI engines. As discussed in
I.B.1.i, for the medium and heavy
heavy-duty engines we are also
finalizing an interim compliance
allowance that applies to non-idle (Bin
2) off-cycle standard after the engines
are in-use. This interim compliance
allowance is consistent with our past
practice (for example, see 66 FR 5114,
January 18, 2001) and is shown in the
final column of Table I–2. See Section
III for details on the final off-cycle
standards for other pollutants.
TABLE I–2—FINAL OFF-CYCLE NOX STANDARDS FOR HEAVY-DUTY CI ENGINES a
Model years 2027 and later
Light HDE,
medium HDE,
heavy HDE
Bin 1: Idle (g/hr) .......................................................................................................................................................
Bin 2: Low/medium/high load (mg/hp-hr) ................................................................................................................
10.0
58
Medium HDE
and heavy
HDE
with in-use
compliance
allowance
b 10.0
73
standards reflected in Table I–2 are applicable at 25 °C and above; at lower temperatures the numerical off-cycle Bin 1 and Bin 2 standards for NOX adjust as a function of ambient air temperature (see preamble Section III.C for details).
b The interim compliance allowance we are finalizing for medium and heavy heavy-duty engines does not apply to the Bin 1 (Idle) off-cycle
standard (see preamble Section III for details).
tkelley on DSK125TN23PROD with RULES2
a The
In addition to the final standards for
the defined duty cycle and off-cycle test
procedures, the final standards include
several other provisions for controlling
emissions from specific operations in CI
or SI engines. First, we are finalizing, as
proposed, to allow CI engine
manufacturers to voluntarily certify to
idle standards using a new idle test
procedure that is based on an existing
California Air Resources Board (CARB)
procedure.42
We are also finalizing two options for
manufacturers to control engine
crankcase emissions. Specifically,
manufacturers will be required to either:
(1) As proposed, close the crankcase, or
(2) measure and account for crankcase
emissions using an updated version of
the current requirements for an open
crankcase. We believe that either will
ensure that the total emissions are
accounted for during certification
testing and throughout the engine
operation during useful life. See Section
III.B for more discussion on both the
final idle and crankcase provisions.
For heavy-duty SI, we are finalizing as
proposed a new refueling emission
standard for incomplete vehicles above
14,000 lb GVWR starting in MY 2027.43
The final refueling standard is based on
the current refueling standard that
applies to complete heavy-duty
gasoline-fueled vehicles. Consistent
with the current evaporative emission
standards that apply for these same
vehicles, we are finalizing a requirement
that manufacturers can use an
engineering analysis to demonstrate that
they meet our final refueling standard.
We are also adopting an optional
alternative phase-in compliance
pathway that manufacturers can opt into
in lieu of being subject to this
implementation date for all incomplete
heavy-duty vehicles above 14,000
pounds GVWR (see Section III.E for
details).
a maximum CO2 emission rate of 50 g/sec emits at
a rate of 10 g/sec, its normalized CO2 emission rate
is 20 percent).
41 Because the final approach considers timeaveraged power, either of the bins could include
some idle operation and any of the bins could
include some high-power operation.
42 13 CCR 1956.8 (a)(6)(C)—Optional NO idling
X
emission standard.
43 Some vehicle manufactures sell their engines or
‘‘incomplete vehicles’’ (i.e., chassis that include
their engines, the frame, and a transmission) to
body builders who design and assemble the final
vehicle.
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ii. Ensuring Standards Are Met Over a
Greater Portion of an Engine’s
Operational Life
In addition to reducing emissions
under a broad range of engine operating
conditions, the final program also
includes provisions to ensure emissions
standards are met over a greater portion
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of an engine’s operational life. These
final provisions include: (1) Lengthened
regulatory useful life periods for heavyduty engines, (2) revised requirement
for the largest heavy-duty engines to
demonstrate that the emissions control
technology is durable through a period
of time longer than the final useful life
mileage, (3) updated methods to more
accurately and efficiently demonstrate
the durability of emissions controls, (4)
lengthened emission warranty periods,
and (5) increased assurance that
emission controls will be maintained
properly through more of the service life
of heavy-duty engines. Each of these
final provisions is outlined immediately
below and detailed in Section IV.
a. Final Useful Life Periods
Consistent with the proposal, the final
useful life periods will cover a
significant portion of the engine’s
operational life.44 The longer useful life
periods, in combination with the
durability demonstration requirements
we are finalizing in this rule, are
expected to lead manufacturers to
further improve the durability of their
44 We consider operational life to be the average
mileage at rebuild for CI engines and the average
mileage at replacement for SI engines (see preamble
Section IV.A for details).
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emission-related components. After
additional consideration of data
included in the proposal, as well as
additional data provided in public
comments, we are modifying our
proposed useful life periods to account
for the combined effect of useful life and
the final numeric standards on the
overall stringency and emissions
reductions of the program (see Section
IV.A for additional details).
For smaller heavy-duty engines (i.e.,
Spark-ignition HDE, Light HDE, and
Medium HDE) we are finalizing the
longest useful life periods proposed
(i.e., MY 2031 step of proposed option
1), to apply starting in MY 2027. The
final useful life mileage for Heavy HDE,
which has a distinctly longer
operational life than the smaller engine
classes, is approximately 50 percent
longer than today’s useful life mileage
for these engines and matches the
longest useful life we proposed for MY
2027. Our final useful life periods for all
4307
heavy-duty engine classes are presented
in Table I–3. We are also increasing the
years-based useful life from the current
10 years to values that vary by engine
class and match the respective proposed
options. After considering comments,
we are also adding hours-based useful
life values to all engine categories based
on a 20 mile per hour speed threshold
and the corresponding final mileage
values.45
TABLE I–3—CURRENT AND FINAL USEFUL LIFE PERIODS FOR HEAVY-DUTY CI AND SI ENGINES
Current
MY 2027 and later
Primary intended service class
Miles
Spark-ignition HDE a ........................................................
Light HDE a ......................................................................
Medium HDE ....................................................................
Heavy HDE b ....................................................................
Years
110,000
110,000
185,000
435,000
Hours
10
10
10
10
Miles
....................
....................
....................
22,000
200,000
270,000
350,000
650,000
Years
Hours
15
15
12
11
10,000
13,000
17,000
32,000
a Current useful life period for Spark-ignition HDE and Light HDE for GHG emission standards is 15 years or 150,000 miles; we are not revising these useful life periods in this final rule. See 40 CFR 1036.108(d).
b As discussed in Section I.B.2.ii.c, we are finalizing a requirement for manufacturers to demonstrate at the time of certification that the emissions controls on these largest heavy-duty engines are durable through the equivalent of 750,000 miles.
tkelley on DSK125TN23PROD with RULES2
b. Extended Laboratory Demonstration
of Emissions Control Durability for the
Largest Heavy-Duty Engines
As discussed in Section I.B.1.i, for the
largest heavy-duty engines we are
finalizing two updates to our proposed
testing requirements in order to ensure
the greatest emissions reductions
technically achievable are met
throughout the final useful life periods
of these engines. One of the approaches
(an in-use interim compliance
allowance for medium and heavy heavyduty engines) was noted in Section
I.B.2.i; here we focus on the requirement
for manufacturers to demonstrate before
the largest heavy-duty engines are in use
that the emissions control technology is
durable through a period of time longer
than the final useful mileage.
Specifically, we are finalizing a
requirement for manufacturers to
demonstrate before the largest heavyduty engines are in use that the
emissions controls on these engines are
durable (e.g., capable of controlling NOX
emissions over the FTP duty-cycle at a
level of 35 mg/hp-hr) through the
equivalent of 750,000 miles. The
extended durability demonstration in a
laboratory environment will better
ensure the final standards will be met
throughout the longer final regulatory
45 As noted in this I.B.2, we are finalizing, as
proposed, refueling standards for certain HD SI
engines that apply for a useful life of 15 years or
150,000 miles. See 40 CFR 1037.103(f) and
preamble Section IV.A for more details.
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useful life mileage of 650,000 miles
when these engines are operating in the
real world where conditions are more
variable.46 As discussed immediately
below in Section I.B.2.ii.c, we are also
finalizing provisions to improve the
accuracy and efficiency of emissions
control durability demonstrations for all
heavy-duty engine classes.
c. Final Durability Demonstration
EPA regulations require
manufacturers to include durability
demonstration data as part of an
application for certification of an engine
family. Manufacturers typically
complete this demonstration by
following regulatory procedures to
calculate a deterioration factor (DF). The
final useful life periods outlined in
Table I–4 will require manufacturers to
extend their durability demonstrations
to show that the engines will meet
applicable emission standards
throughout the lengthened useful life.
To address the need for accurate and
efficient emission durability
demonstration methods, EPA worked
with manufacturers and CARB to
address this concern through guidance
for MY 2020 and later engines.47
Consistent with the recent guidance, we
proposed three methods for determining
46 Once these engines are in use, EPA can require
manufacturers to submit test data, or can conduct
our own testing, to verify that the emissions control
technologies continue to control emissions through
the 650,000 mile useful life period (or the
equivalent hours or years requirements as
applicable).
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DFs. We are finalizing two of the three
proposed methods; we are not finalizing
the option to perform a fuel-based
accelerated DF determination, noting
that it has been shown to underestimate
emission control system deterioration.
The two methods we are finalizing
include: (1) Allowing manufacturers to
continue the current practice of
determining DFs based on engine
dynamometer-based aging of the
complete engine and aftertreatment
system out to regulatory useful life, and
(2) a new option to bench-age the
aftertreatment system at an accelerated
rate to limit the burden of generating a
DF over the final lengthened useful life
periods. If manufacturers choose the
second option (accelerated bench-aging
of the aftertreatment system), then they
may also choose to use an accelerated
aging test procedure that we are
codifying in this final rule; the test
procedure is, based on a test program
that we introduced in the proposal to
evaluate a rapid-aging protocol for
diesel catalysts. We are also finalizing
with revisions two of the three proposed
DF verification options to confirm the
accuracy of the DF values submitted by
manufacturers for certification. After
further consideration of data included
in the proposal, as well as supported by
47 U.S. EPA. ‘‘Guidance on Deterioration Factor
Validation Methods for Heavy-Duty Diesel Highway
Engines and Nonroad Diesel Engines equipped with
SCR.’’ CD–2020–19 (HD Highway and Nonroad).
November 17, 2020.
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information provided in public
comments, we are finalizing that, upon
EPA request, manufacturers would be
required to provide confirmation of the
DF accuracy through one of two options.
d. Final Emission-Related Warranty
Periods
We are updating and significantly
strengthening the emission-related
warranty periods, for model year 2027
and later heavy-duty engines.48 We are
finalizing most of the emission-related
warranty provisions of 40 CFR 1036.120
as proposed. Following our approach for
useful life, we are revising the proposed
warranty periods for each primary
intended service class to reflect the
difference in average operational life of
each class and in consideration of the
information provided by commenters
(see preamble Section IV and the
Response to Comments document for
details).
EPA’s current emissions-related
warranty periods for heavy-duty engines
range from 22 percent to 54 percent of
the current regulatory useful life.
Notably, these percent values have
decreased over time given that the
warranty periods have not changed
since 1983 even as the useful life
periods were lengthened.49 The revised
warranty periods are expected to result
in better maintenance, including
maintenance of emission-related
components, and less tampering, which
would help to ensure the benefits of the
emission controls in-use. In addition,
longer regulatory warranty periods may
lead engine manufacturers to simplify
repair processes and make them more
aware of system defects that need to be
tracked and reported to EPA.
Our final emission-related warranty
periods for heavy-duty engines are
presented in Table I–4. The final
warranty mileages that apply starting in
MY 2027 for Spark-ignition HDE, Light
HDE, and Medium HDE match the
longest warranty mileages proposed
(i.e., MY 2031 step of proposed Option
1) for these primary intended service
classes. For Heavy HDE, which has a
distinctly longer operational life, the
final warranty mileage matches the
longest warranty mileage proposed to
apply in MY 2027 (i.e., MY 2027 step of
proposed Option 1), and is more than
four times longer than today’s warranty
mileage for these engines. We are also
increasing the years-based warranty
from the current 5 years to 10 years for
all engine classes. After considering
comments, we are also adding hoursbased warranty values to all primary
intended service classes based on a 20
mile per hour speed threshold and the
corresponding final mileage values.
Consistent with current warranty
provisions, the warranty period would
be whichever warranty value (i.e.,
mileage, hours, or years) occurs first.
TABLE I–4—CURRENT AND FINAL EMISSION-RELATED WARRANTY PERIODS FOR HEAVY-DUTY CI AND SI ENGINES
CRITERIA POLLUTANT STANDARDS
Current
Model year 2027 and later
Primary intended service class
Mileage
Spark-Ignition HDE ..........................................................
Light HDE .........................................................................
Medium HDE ....................................................................
Heavy HDE ......................................................................
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e. Provisions To Ensure Long-Term
Emissions Performance
We proposed several approaches for
an enhanced, comprehensive strategy to
increase the likelihood that emission
controls will be maintained properly
through more of the operational life of
heavy-duty engines, including beyond
their useful life periods. These
approaches include updated
maintenance provisions, revised
requirements for the owner’s manual
and emissions label, codified engine
derates or ‘‘inducements’’ regulations,
and updated onboard diagnostics (OBD)
regulations.
Our final updates to maintenance
provisions include defining the type of
maintenance manufacturers may choose
to recommend to owners in
maintenance instructions, updating
minimum maintenance intervals for
certain critical emission-related
components, and outlining specific
48 Components installed to control only criteria
pollutant emissions or both greenhouse gas (i.e.,
CO2, N2O, and CH4) and criteria pollutant emissions
would be subject to the final warranty periods of
40 CFR 1036.120. See 40 CFR 1036.150(w).
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Years
50,000
50,000
100,000
100,000
Hours
5
5
5
5
Mileage
....................
....................
....................
....................
160,000
210,000
280,000
450,000
Years
Hours
10
10
10
10
8,000
10,000
14,000
22,000
requirements for maintenance
instructions provided in the owner’s
manual.
We are finalizing changes to the
owner’s manual and emissions label
requirements to ensure access to certain
maintenance information and improve
serviceability. We expect this additional
maintenance information to improve
factors that contribute to malmaintenance, which would result in
better service experiences for
independent repair technicians,
specialized repair technicians, owners
who repair their own equipment, and
possibly vehicle inspection and
maintenance technicians. We also
believe improving owner experiences
with operating and maintaining heavyduty engines can reduce the likelihood
of tampering.
In addition, we are adopting
inducement regulations that are an
update to and replace existing guidance
regarding recommended methods for
manufacturers to reduce engine
performance to induce operators to
maintain appropriate levels of highquality diesel emission fluid (DEF) in
their SCR-based aftertreatment systems
and discourage tampering with such
systems. See Section IV.D for details on
the principles we followed to develop
multi-step derate schedules that are
tailored to different operating
characteristics, as well as changes in the
final rule inducement regulations from
the proposal.
We are also finalizing updated OBD
regulations both to better address newer
diagnostic methods and available
technologies, and to streamline
provisions where possible. We are
incorporating by reference the current
CARB OBD regulations, updated in
2019, as proposed.50 Specifically,
manufacturers must comply with OBD
requirements as referenced in the CARB
49 The useful life for heavy heavy-duty engines
was increased from 290,000 miles to 435,000 miles
for 2004 and later model years (62 FR 54694,
October 21, 1997).
50 CARB’s 2019 Heavy-duty OBD Final Regulation
Order was approved and became effective October
3, 2019. Title 13, California Code of Regulations
sections 1968.2, 1968.5, 1971.1, and 1971.5,
available at https://ww2.arb.ca.gov/rulemaking/
2018/heavy-duty-board-diagnostic-systemrequirements-2018.
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OBD regulations starting in model year
2027, with optional compliance based
on the CARB OBD regulations for earlier
model years. After considering
comments, many of which included
specific technical information and
requests for clarification, we are
finalizing certain provisions with
revisions from proposal and postponing
others for consideration in a future
rulemaking (see Section IV.C for
details).
iii. Averaging, Banking, and Trading of
NOX Emissions Credits
In addition the key program
provisions, EPA is finalizing an
averaging, banking, and trading (ABT)
program for heavy-duty engines that
provides manufacturers with flexibility
in their product planning while
encouraging the early introduction of
emissions control technologies and
maintaining the expected emissions
reductions from the program. Several
core aspects of the final ABT program
are consistent with the proposal, but the
final ABT program also includes several
updates after consideration of public
comments. In particular, EPA requested
comment on and agrees with
commenters that a lower family
emission limit (FEL) cap than proposed
is appropriate for the final rule. Further,
after consideration of public comments,
EPA is choosing not to finalize at this
time the proposed Early Adoption
Incentives program, and in turn we are
not including emissions credit
multipliers in the final program. Rather,
we are finalizing an updated version of
the proposed transitional credit program
under the ABT program. The revised
transitional credit program that we are
finalizing provides four pathways to
generate NOX emissions credits in MYs
2022 through 2026 that are valued based
on the extent to which the engines
generating credits comply with the
requirements we are finalizing for MY
2027 and later (e.g., credits discounted
at a rate of 40 percent for engines
meeting a lower numeric standard but
none of the other MY 2027 and later
requirements). Specifically, the four
transitional credit pathways in the final
rule are: (1) In MY 2026, for heavy
heavy-duty or medium heavy-duty
engine service classes, certify all
engines in the manufacturer’s respective
service class to a FEL of 50 mg/hp-hr or
less and meet all other EPA
requirements for MYs 2027 and later to
generate undiscounted credits that have
additional flexibilities for use in MYs
2027 and later (2026 Service Class Pull
Ahead Credits); (2) starting in MY 2024,
certify one or more engine family(ies) to
a FEL below the current MY 2010
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emissions standards and meet all other
EPA requirements for MYs 2027 and
later to generate undiscounted credits
based on the longer UL periods
included in the 2027 and later program
(Full Credits); (3) starting in MY 2024,
certify one or more engine family(ies) to
a FEL below the current MY 2010
emissions standards and several of the
key requirements for MYs 2027 and
later, while meeting the current useful
life and warranty requirements to
generate undiscounted credits based on
the shorter UL period (Partial Credits);
(4) starting in MY 2022, certify one or
more engine family(ies) to a FEL below
the current MY 2010 emissions
standards, while complying with all
other MY2010 requirements, to generate
discounted credits (Discounted Credits).
We note that the transitional credit and
main ABT program we are finalizing
does not allow engines certified to state
standards that are different than the
Federal EPA standards to generate
Federal EPA credits.
In addition, we are finalizing an
optional production volume allowance
for MYs 2027 through 2029 that is
consistent with our request for comment
in the proposal but different in several
key aspects, including a requirement for
manufacturers to use NOX emissions
credits to certify heavy heavy-duty
engines compliant with MY 2010
requirements in MYs 2027 through
2029. Finally, we have decided not to
finalize an allowance for manufacturers
to generate NOX emissions credits from
heavy-duty ZEVs (see Section IV.G for
details on the final ABT program).
4309
86, except as specifically stated in this
final rulemaking. See our summary of
the migration in Section III.A. The final
provisions of part 1036 will generally
apply for model years 2027 and later,
unless noted, and manufacturers will
continue to use part 86 in the interim.
v. Technical Amendments to Regulatory
Provisions for Mobile Source Sectors
EPA has promulgated emission
standards for highway and nonroad
engines, vehicles, and equipment.
Section XI of this final rule describes
several amendments to correct, clarify,
and streamline a wide range of
regulatory provisions for many of those
different types of engines, vehicles, and
equipment. Section XI.A includes
technical amendments to compliance
provisions that apply broadly across
EPA’s emission control programs to
multiple industry sectors, including
light-duty vehicles, light-duty trucks,
marine diesel engines, locomotives, and
various other types of nonroad engines,
vehicles, and equipment. Some of those
amendments are for broadly applicable
testing and compliance provisions in 40
CFR parts 1065, 1066, and 1068. Other
cross-sector issues involve making the
same or similar changes in multiple
standard-setting parts for individual
industry sectors. The rest of Section XI
describes amendments we are finalizing
that apply uniquely for individual
industry sectors. Except as specifically
identified in this rulemaking, EPA did
not reopen any of the underlying
provisions across these standard setting
iv. Migration From 40 CFR Part 86,
parts.
Subpart A
We are finalizing amendments in two
Heavy-duty criteria pollutant
areas of note for the general compliance
regulations were originally codified into provisions in 40 CFR part 1068. First,
40 CFR part 86, subpart A, in the 1980s. we are finalizing, with updates from
As discussed in the proposal, this
proposal, a comprehensive approach for
rulemaking provides an opportunity to
making confidentiality determinations
clarify and improve the wording of our
related to compliance information that
existing heavy-duty criteria pollutant
companies submit to or is collected by
regulations in plain language and
EPA. These provisions apply for
51
migrate them to 40 CFR part 1036. Part
highway, nonroad, and stationary
1036, which was created for the Phase
engine, vehicle, and equipment
1 GHG program, provides a consistent,
programs, as well as aircraft and
updated format for our heavy-duty
portable fuel containers.
regulations, with improved
Second, we are finalizing, with
organization. In general, this migration
is not intended to change the
updates from proposal, provisions that
compliance program specified in part
include clarifying text to establish what
qualifies as an adjustable parameter and
51 We are also adding and amending some
to identify the practically adjustable
provisions in parts 1065 and 1068 as part of the
range for those adjustable parameters.
migration from part 86 for heavy-duty highway
engines; these provisions in part 1065 and 1068 will The adjustable-parameter provisions in
apply to other sectors that are already subject to
the final rule also include specific
part 1065 and 1068. Additionally, some current
provisions related to electronic controls
vehicle provisions in part 1037 refer to part 86 and,
that aim to deter tampering.
as proposed, the final rule updates those references
in part 1037 as needed.
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C. Impacts of the Standards
instance, the final rule will result in a
28 percent reduction in benzene from
1. Projected Emission Reductions and
highway heavy-duty engines in 2045.
Air Quality Improvements
Leading up to 2045, emission reductions
Our analysis of the estimated
are expected to increase over time as the
emission reductions, air quality
fleet turns over to new, compliant
improvements, costs, and monetized
engines.
benefits of the final rule is outlined in
We expect this rule will decrease
this section and detailed in Sections V
ambient concentrations of air pollutants,
through X. The final standards, which
including significant improvements in
are described in detail in Sections III
ozone concentrations in 2045, as
and IV, are expected to reduce
demonstrated in the air quality
emissions from highway heavy-duty
modeling analysis. We also expect
engines in several ways. We project the
final emission standards for heavy-duty reductions in ambient PM2.5, NO2 and
CO due to this rule. The emission
CI engines will reduce tailpipe
reductions provided by the final
emissions of NOX; the combination of
standards will be important in helping
the final low-load test cycle and offareas attain and maintain the NAAQS
cycle test procedure for CI engines will
help to ensure that the reductions in
and prevent future nonattainment. This
tailpipe emissions are achieved in-use,
rule’s emission reductions will also
not only under high-speed, on-highway
reduce air pollution in close proximity
conditions, but also under low-load and to major roadways, reduce nitrogen
idle conditions. We also project reduced deposition and improve visibility.
tailpipe emissions of NOX from the final
Our consideration of environmental
emission standards for heavy-duty SI
justice literature indicates that people of
engines, as well as reductions of CO,
color and people with low income are
PM, VOCs, and associated air toxics,
disproportionately exposed to elevated
particularly under cold-start and highconcentrations of many pollutants in
load operating conditions. The final
close proximity to major roadways. We
emissions warranty and regulatory
also used our air quality data from the
useful life requirements for heavy-duty
proposal to conduct a demographic
CI and SI engines will also help
analysis of human exposure to future air
maintain emissions controls of all
quality in scenarios with and without
pollutants beyond the existing useful
the rule in place. Although the spatial
life periods, which will result in
resolution of the air quality modeling is
additional emissions reductions of all
not sufficient to capture very local
pollutants from both CI and SI engines,
heterogeneity of human exposures,
including primary exhaust PM2.5. The
particularly the pollution concentration
onboard refueling vapor recovery
gradients near roads, the analysis does
requirements for heavy-duty SI engines
allow estimates of demographic trends
will reduce VOCs and associated air
at a national scale. To compare
toxics. Table I–5 summarizes the
demographic trends, we sorted 2045
projected reductions in heavy-duty
baseline air quality concentrations from
emissions from the final standards in
highest to lowest concentration and
2045 and shows the significant
reductions in NOX emissions. Section VI created two groups: Areas within the
contiguous United States with the worst
and Regulatory Impact Analysis (RIA)
air quality and the rest of the country.
Chapter 5 provide more information on
our projected emission reductions for
We found that in the 2045 baseline, the
the final rule.
number of people of color living within
areas with the worst air quality is nearly
TABLE I–5—PROJECTED HEAVY-DUTY double that of non-Hispanic Whites. We
EMISSION REDUCTIONS IN 2045 also found that the largest predicted
improvements in both ozone and PM2.5
FROM THE FINAL STANDARDS
are estimated to occur in areas with the
Percent
worst baseline air quality, where larger
reduction
numbers of people of color are projected
in highway
Pollutant
to reside. An expanded analysis of the
heavy-duty
air quality impacts experienced by
emissions
(percent)
specific race and ethnic groups found
that non-Hispanic Blacks will receive
NOX ......................................
48
Primary PM2.5 .......................
8 the greatest improvement in PM2.5 and
VOC ......................................
23 ozone concentrations as a result of the
CO ........................................
18 standards. More details on our air
quality modeling and demographic
The final standards will also reduce
analyses are included in Section VII and
emissions of other pollutants. For
RIA Chapter 6.
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2. Summary of Costs and Benefits
Our estimates of reductions in heavyduty engine emissions and the
associated air quality impacts are based
on manufacturers adding emissionsreduction technologies and making
emission control components more
durable in response to the final
standards and longer regulatory useful
life periods; our estimates of emissions
reductions also account for improved
repair of emissions controls by owners
in response to the longer emissionsrelated warranty periods and other
provisions in the final rule.
Our program cost analysis includes
both the total technology costs (i.e.,
manufacturers’ costs to add or update
emissions control technologies) and the
operating costs (i.e., owners’ costs to
maintain and operate MY 2027 and later
vehicles) (see Section V and RIA
Chapter 7). Our evaluation of total
technology costs of the final rule
includes direct costs (i.e., cost of
materials, labor costs) and indirect
manufacturing costs (e.g., warranty,
research and development). The direct
manufacturing costs include individual
technology costs for emission-related
engine components and for exhaust
aftertreatment systems. Importantly, our
analysis of direct manufacturing costs
includes the costs of the existing
emission control technologies, because
we expect the emissions warranty and
regulatory useful life provisions in the
final standards to have some impact on
not only the new technology added to
comply with the standards, but also on
any existing emission control
components. The cost estimates thus
account for existing engine hardware
and aftertreatment systems for which
new costs will be incurred due to the
new warranty and useful life provisions,
even absent any changes in the level of
emission standards. The indirect
manufacturing costs in our analysis
include the additional costs—research
and development, marketing,
administrative costs, etc.—incurred by
manufacturers in running the company.
As part of our evaluation of operating
costs, we estimate costs truck owners
incur to repair emission control system
components. Our repair cost estimates
are based on industry data showing the
amount spent annually by truck owners
on different types of repairs, and our
estimate of the percentage of those
repairs that are related to emission
control components. Our analysis of this
data shows that extending the useful life
and emission warranty periods will
lower emission repair costs during
several years of operation for several
vehicle types. More discussion on our
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emission repair costs estimates is
included in Section V, with additional
details presented in RIA Chapter 7.
We combined our estimates of
emission repair costs with other
operating costs (i.e., urea/DEF, fuel
consumption) and technology costs to
calculate total program costs. Our
analysis of the final standards shows
that total costs for the final program
relative to the baseline (or no action
scenario) range from $3.9 billion in 2027
to $4.7 billion in 2045 (2017 dollars,
undiscounted, see Table V–16). The
present value of program costs for the
final rule, and additional details are
presented in Section V.
Section VIII presents our analysis of
the human health benefits associated
with the final standards. We estimate
that in 2045, the final rule will result in
total annual monetized ozone- and
PM2.5-related benefits of $12 and $33
billion at a 3 percent discount rate, and
$10 and $30 billion at a 7 percent
discount rate.52 These benefits only
reflect those associated with reductions
in NOX emissions (a precursor to both
ozone and secondarily-formed PM2.5)
and directly-emitted PM2.5 from
highway heavy-duty engines.
There are additional human health
and environmental benefits associated
with reductions in exposure to ambient
concentrations of PM2.5, ozone, and NO2
that EPA has not quantified due to data,
resource, or methodological limitations.
There will also be health benefits
associated with reductions in air toxic
pollutant emissions that result from the
final program, but we did not attempt to
quantify or monetize those impacts due
to methodological limitations. Because
we were unable to quantify and
monetize all of the benefits associated
4311
with the final program, the monetized
benefits presented in this analysis are an
underestimate of the program’s total
benefits. More detailed information
about the benefits analysis conducted
for the final rule, including the present
value of program benefits, is included in
Section VIII and RIA Chapter 8.
We compare total monetized health
benefits to total costs associated with
the final rule in Section IX. Table I–6
shows that annual benefits of the final
rule will be larger than the annual costs
in 2045, with annual net benefits of $6.9
and $29 billion assuming a 3 percent
discount rate, and net benefits of $5.8
and $25 billion assuming a 7 percent
discount rate.53 The benefits of the final
rule also outweigh the costs when
expressed in present value terms and as
equalized annual values (see Section IX
for these values).54
TABLE I–6—FINAL COSTS, BENEFITS AND NET BENEFITS IN 2045
[billions, 2017$]
3% Discount
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Benefits ....................................................................................................................................................................
Costs ........................................................................................................................................................................
Net Benefits .............................................................................................................................................................
$12–$33
$4.7
$6.9–$29
7% Discount
$10–$30
$4.7
$5.8–$25
3. Summary of Economic Impacts
Section X examines the potential
impacts of the final rule on heavy-duty
vehicles (sales, mode shift, fleet
turnover) and employment in the heavyduty industry. The final rule may
impact vehicle sales due to both
changes in purchase price and longer
emission warranty mileage
requirements. The final rule may impact
vehicle sales by increasing purchases of
new vehicles before the final standards
come into effect, in anticipation of
higher prices after the standards (‘‘prebuy’’). The final rule may also reduce
sales after the final standards are in
place (‘‘low-buy’’). In this final rule, we
outline an approach to quantify
potential impacts on vehicle sales due
to new emission standards. Our
illustrative analysis for this final rule,
discussed in RIA Chapter 10.1, suggest
pre- and low-buy for Class 8 trucks may
range from zero to approximately 2
percent increase in sales over a period
of up to 8 months before the 2027
standards begin (pre-buy), and a
decrease in sales from zero to
approximately 3 percent over a period
of up to 12 months after the 2027
standards begin (low-buy). We expect
little mode shift due to the final rule
because of the large difference in cost of
moving goods via trucks versus other
modes of transport (e.g., planes or
barges).
Employment impacts of the final rule
depend on the effects of the rule on
sales, the share of labor in the costs of
the rule, and changes in labor intensity
due to the rule. We quantify the effects
of costs on employment, and we discuss
the effects due to sales and labor
intensity qualitatively. In response to
comments, we have added a discussion
in Chapter 10 of the RIA describing a
method that could be used to
quantitatively estimate a demand effect
on employment, as well as an
illustrative application of that method.
The partial quantification of
employment impacts due to increases in
the costs of vehicles and parts, holding
labor intensity constant, shows an
increase in employment by 1,000 to
5,300 job-years in 2027.55 See Section X
for further detail on limitations and
assumptions of this analysis.
52 2045 is a snapshot year chosen to approximate
the annual health benefits that occur when the final
program will be fully implemented and when most
of the regulated fleet will have turned over.
53 The range of benefits and net benefits reflects
a combination of assumed PM2.5 and ozone
mortality risk estimates and selected discount rate.
54 EPA’s analysis of costs and benefits does not
include California’s Omnibus rule or actions by
other states to adopt it. EPA is reviewing a waiver
request under CAA section 209(b) from California
for the Omnibus rule; until EPA grants the waiver,
the HD Omnibus program is not enforceable. EPA’s
analysis also does not include the recent IRA of
2022, which we anticipate will accelerate zero
emissions technology in the heavy-duty sector.
55 A job-year is, for example, one year of full-time
work for one person, or one year of half-time work
for two people.
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D. EPA Statutory Authority for This
Action
This section briefly summarizes the
statutory authority for the final rule.
Title II of the Clean Air Act provides for
comprehensive regulation of mobile
sources, authorizing EPA to regulate
emissions of air pollutants from all
mobile source categories. Specific Title
II authorities for this final rule include:
CAA sections 202, 203, 206, 207, 208,
213, 216, and 301 (42 U.S.C. 7521, 7522,
7525, 7541, 7542, 7547, 7550, and
7601). We discuss some key aspects of
these sections in relation to this final
action immediately below (see also
Section XIII of this preamble), as well as
in each of the relevant sections later in
this preamble. As noted in Section
I.B.2.v, the final rule includes
confidentiality determinations for much
of the information collected by EPA for
certification and compliance under Title
II; see Section XI.A. for discussion of
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relevant statutory authority for these
final rule provisions.
Statutory authority for the final NOX,
PM, HC, and CO emission standards in
this action comes from CAA section
202(a), which states that ‘‘the
Administrator shall by regulation
prescribe (and from time to time revise)
. . . standards applicable to the
emission of any air pollutant from any
class or classes of new . . . motor
vehicle engines, which in his judgment
cause, or contribute to, air pollution
which may reasonably be anticipated to
endanger public health or welfare.’’
Standards under CAA section 202(a)
take effect after such period as the
Administrator finds necessary to permit
the development and application of the
requisite technology, giving appropriate
consideration to the cost of compliance
within such period.’’
Section 202(a)(3) further addresses
EPA authority to establish standards for
emissions of NOX, PM, HC, and CO from
heavy-duty engines and vehicles.
Section 202(a)(3)(A) requires that such
standards ‘‘reflect the greatest degree of
emission reduction achievable through
the application of technology which the
Administrator determines will be
available for the model year to which
such standards apply, giving
appropriate consideration to cost,
energy, and safety factors associated
with the application of such
technology.’’ Section 202(a)(3)(B) allows
EPA to take into account air quality
information in revising such standards.
Section 202(a)(3)(C) provides that
standards shall apply for a period of no
less than three model years beginning
no earlier than the model year
commencing four years after
promulgation. CAA section 202(a)(3)(A)
is a technology-forcing provision and
reflects Congress’ intent that standards
be based on projections of future
advances in pollution control capability,
considering costs and other statutory
factors.56 57 CAA section 202(a)(3)
56 See National Petrochemical & Refiners
Association v. EPA, 287 F.3d 1130, 1136 (D.C. Cir.
2002) (explaining that EPA is authorized to adopt
‘‘technology-forcing’’ regulations under CAA
section 202(a)(3)); NRDC v. Thomas, 805 F.2d 410,
428 n.30 (D.C. Cir. 1986) (explaining that such
statutory language that ‘‘seek[s] to promote
technological advances while also accounting for
cost does not detract from their categorization as
technology-forcing standards’’); see also Husqvarna
AB v. EPA, 254 F.3d 195 (D.C. Cir. 2001)
(explaining that CAA sections 202 and 213 have
similar language and are technology-forcing
standards).
57 In this context, the term ‘‘technology-forcing’’
has a specific legal meaning and is used to
distinguish standards that may require
manufacturers to develop new technologies (or
significantly improve existing technologies) from
standards that can be met using off-the-shelf
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neither requires that EPA consider all
the statutory factors equally nor
mandates a specific method of costanalysis; rather EPA has discretion in
determining the appropriate
consideration to give such factors.58
CAA section 202(d) directs EPA to
prescribe regulations under which the
useful life of vehicles and engines are
determined and establishes minimum
values of 10 years or 100,000 miles,
whichever occurs first, unless EPA
determines that a period of greater
duration or mileage is appropriate. EPA
may apply adjustment factors to assure
compliance with requirements in use
throughout useful life (CAA section
206(a)). CAA section 207(a) requires
manufacturers to provide emissionsrelated warranty, which EPA last
updated in its regulations for heavyduty engines in 1983 (see 40 CFR
86.085–2).59
EPA is promulgating the final
emission standards pursuant to its
authority under CAA section 202(a),
including 202(a)(3)(A). Section II and
Chapter 4 of the RIA describe EPA’s
analysis of information regarding heavyduty engines’ contribution to air
pollution and how that pollution
adversely impacts public health and
welfare. Sections III and IV discuss our
feasibility analysis of the emission
standards and useful life periods in the
final rule, with more detail in Chapter
3 of the RIA. Our analysis shows that
the final emission standards and useful
life periods are feasible and will result
in the greatest emission reductions
achievable for the model years to which
they will apply, pursuant to CAA
section 202(a)(3), giving appropriate
consideration to costs, lead time, and
other factors. Our analysis of the final
standards includes providing
manufacturers with sufficient time to
ensure that emission control
components are durable enough for the
longer useful life periods in the final
program. In setting the final emission
standards, EPA appropriately assessed
the statutory factors specified in CAA
technology alone. Technology-forcing standards
such as those in this final rule do not require
manufacturers to use specific technologies.
58 See, e.g., Sierra Club v. EPA, 325 F.3d 374, 378
(D.C. Cir. 2003) (explaining that similar technologyforcing language in CAA section 202(l)(2) ‘‘does not
resolve how the Administrator should weigh all
[the statutory] factors in the process of finding the
‘greatest emission reduction achievable’ ’’);
Husqvarna AB v. EPA, 254 F.3d 195, 200 (D.C. Cir.
2001) (explaining that under CAA section 213’s
similar technology-forcing authority that ‘‘EPA did
not deviate from its statutory mandate or frustrate
congressional will by placing primary significance
on the ‘greatest degree of emission reduction
achievable’ ’’ or by considering cost and other
statutory factors as important but secondary).
59 48 FR 52170, November 16, 1983.
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section 202(a)(3)(A), including giving
appropriate consideration to the cost
associated with the application of
technology EPA determined will be
available for the model year the final
standards apply (i.e., cost of compliance
for the manufacturer associated with the
application of such technology). EPA’s
assessment of the relevant statutory
factors in CAA section 202(a)(3)(A)
justify the final emission standards. We
also evaluated additional factors,
including factors to comply with E.O.
12866; our assessment of these factors
lend further support to the final rule.
As proposed, we are finalizing new
emission standards along with new and
revised test procedures for both
laboratory-based duty-cycles and offcycle testing. Manufacturers
demonstrate compliance over specified
duty-cycle test procedures during preproduction testing, as well as
confirmatory testing during production,
which is conducted by EPA or the
manufacturer. Test data and other
information submitted by the
manufacturer as part of their
certification application are the basis on
which EPA issues certificates of
conformity pursuant to CAA section
206. Under CAA section 203, sales of
new vehicles are prohibited unless the
vehicle is covered by a certificate of
conformity. Compliance with engine
emission standards is required
throughout the regulatory useful life of
the engine, not only at certification but
throughout the regulatory useful life inuse in the real word. In-use engines can
be tested for compliance with dutycycle and off-cycle standards, with
testing over corresponding specific
duty-cycle test procedures and off-cycle
test procedures, either on the road or in
the laboratory (see Section III for more
discussion on for testing at various
stages in the life of an engine).
Also as proposed, we are finalizing
lengthened regulatory useful life and
emission warranty periods to better
reflect the mileages and time periods
over which heavy-duty engines are
driven today. These and other
provisions in the final rule are further
discussed in the preamble sections that
follow. The proposed rule (87 FR 17414,
March 28, 2022) includes additional
information relevant to the development
of this rule, including: History of
Emissions Standards for Heavy-duty
Engines and Vehicles; Petitions to EPA
for Additional NOX control; the
California Heavy-Duty Highway Low
NOX Program Development; and the
Advance Notice of Proposed
Rulemaking.
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II. Need for Additional Emissions
Control
This final rule will reduce emissions
from heavy-duty engines that contribute
to ambient levels of ozone, PM, NOX
and CO, which are all pollutants for
which EPA has established health-based
NAAQS. These pollutants are linked to
premature death, respiratory illness
(including childhood asthma),
cardiovascular problems, and other
adverse health impacts. Many groups
are at greater risk than healthy people
from these pollutants, including people
with heart or lung disease, outdoor
workers, older adults and children.
These pollutants also reduce visibility
and negatively impact ecosystems. This
final rule will also reduce emissions of
air toxics from heavy-duty engines. A
more detailed discussion of the health
and environmental effects associated
with the pollutants affected by this rule
is included in Sections II.B and II.C and
Chapter 4 of the RIA.
Populations who live, work, or go to
school near high-traffic roadways
experience higher rates of numerous
adverse health effects, compared to
populations far away from major roads.
We note that there is substantial
evidence that people who live or attend
school near major roadways are more
likely to be people of color, Hispanic
ethnicity, and/or low socioeconomic
status.
Across the United States, NOX
emissions from heavy-duty engines are
important contributors to concentrations
of ozone and PM2.5 and their resulting
threat to public health.60 61 The
emissions modeling done for the final
rule (see Chapter 5 of the RIA) indicates
that without these standards, heavyduty engines will continue to be one of
the largest contributors to mobile source
NOX emissions nationwide in the
future, representing 32 percent of the
mobile source NOX in calendar year
2045.62 Furthermore, it is estimated that
heavy-duty engines would represent 90
percent of the onroad NOX inventory in
calendar year 2045.63 The emission
reductions that will occur from the final
60 Zawacki et al., 2018. Mobile source
contributions to ambient ozone and particulate
matter in 2025. Atmospheric Environment, Vol 188,
pg 129–141. Available online: https://doi.org/
10.1016/j.atmosenv.2018.04.057.
61 Davidson et al., 2020. The recent and future
health burden of the U.S. mobile sector apportioned
by source. Environmental Research Letters.
Available online: https://doi.org/10.1088/17489326/ab83a8.
62 Sectors other than onroad and nonroad were
projected from 2016v1 Emissions Modeling
Platform. https://www.epa.gov/air-emissionsmodeling/2016v1-platform.
63 U.S. EPA (2020) Motor Vehicle Emission
Simulator: MOVES3. https://www.epa.gov/moves.
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rule are projected to reduce air pollution
that is (and is projected to continue to
be) at levels that endanger public health
and welfare. For the reasons discussed
in this Section II, EPA concludes that
new standards are warranted to address
the emissions of these pollutants and
their contribution to national air
pollution. We note that in the summer
of 2016 more than 20 organizations,
including state and local air agencies
from across the country, petitioned EPA
to develop more stringent NOX emission
standards for on-road heavy-duty
engines.64 65 Among the reasons stated
by the petitioners for such an EPA
rulemaking was the need for NOX
emission reductions to reduce adverse
health and welfare impacts and to help
areas attain the NAAQS. EPA responded
to the petitions on December 20, 2016,
noting that an opportunity exists to
develop a new national NOX reduction
strategy for heavy-duty highway
engines.66 We subsequently initiated
this rulemaking and issued an
Advanced Notice of Proposed
Rulemaking in January 2020.67 This
final rule culminates the rulemaking
proceeding and is responsive to those
petitions.
Many state and local agencies across
the country commented on the NPRM
and have asked the EPA to reduce NOX
emissions, specifically from heavy-duty
engines, because such reductions will
be a critical part of many areas’
strategies to attain and maintain the
ozone and PM NAAQS. These state and
local agencies anticipate challenges in
attaining the NAAQS, maintaining the
NAAQS in the future, and/or preventing
nonattainment. Some nonattainment
areas have already been ‘‘bumped up’’
to higher classifications because of
challenges in attaining the NAAQS;
others say they are struggling to avoid
nonattainment.68 Others note that the
64 Brakora, Jessica. ‘‘Petitions to EPA for Revised
NOX Standards for Heavy-Duty Engines’’
Memorandum to Docket EPA–HQ–OAR–2019–
0055. December 4, 2019.
65 87 FR 17414, March 28, 2022.
66 U.S. EPA. 2016. Memorandum in Response to
Petition for Rulemaking to Adopt Ultra-Low NOX
Standards for On-Highway Heavy-Duty Trucks and
Engines. Available at https://
19january2017snapshot.epa.gov/sites/production/
files/2016-12/documents/nox-memorandum-noxpetition-response-2016-12-20.pdf.
67 The Agency published an ANPR on January 21,
2020 to present EPA’s early thinking on this
rulemaking and solicit feedback from stakeholders
to inform this proposal (85 FR 3306).
68 For example, in September 2019 several 2008
ozone nonattainment areas were reclassified from
moderate to serious, including Dallas, Chicago,
Connecticut, New York/New Jersey and Houston,
and in January 2020, Denver. Also, on September
15, 2022, EPA finalized reclassification, bumping
up 5 areas in nonattainment of the 2008 ozone
NAAQS from serious to severe and 22 areas in
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4313
ozone and PM NAAQS are being
reconsidered so they could be made
more stringent in the future.69 70 Many
state and local agencies commented on
the NPRM that heavy-duty vehicles are
one of their largest sources of NOX
emissions. They commented that
without action to reduce emissions from
heavy-duty vehicles, they will have to
adopt other potentially more
burdensome and costly measures to
reduce emissions from other sources
under their state or local authority, such
as local businesses. More information
on the projected emission reductions
and air quality impacts that will result
from this rule is provided in Sections VI
and VII.
In their comments on the NPRM,
many nonprofit groups, citizen groups,
individuals, and state, local, and Tribal
organizations emphasized the role that
emissions from trucks have in harming
communities and that communities
living near truck routes are
disproportionately people of color and
those with lower incomes. They
supported additional NOX reductions
from heavy-duty vehicles to address
concerns about environmental justice
and ensuring that all communities
benefit from improvements in air
quality. In addition, many groups and
commenters noted the link between
emissions from heavy duty trucks and
harmful health effects, in particular
asthma in children. Commenters also
supported additional NOX reductions
from heavy-duty vehicles to address
concerns about regional haze, and
damage to terrestrial and aquatic
ecosystems. They mentioned the
impacts of NOX emissions on numerous
locations, such as the Chesapeake Bay,
Long Island Sound, the Rocky
Mountains, Sierra Nevada Mountains,
Appalachian Mountains, Southwestern
Desert ecosystems, and other areas. For
further detail regarding these comments
and EPA’s responses, see Section 2 of
the Response to Comments document
for this rulemaking.
A. Background on Pollutants Impacted
by This Proposal
1. Ozone
Ground-level ozone pollution forms
in areas with high concentrations of
ambient nitrogen oxides (NOX) and
nonattainment of the 2015 ozone NAAQS from
marginal to moderate. The 2008 NAAQS for ozone
is an 8-hour standard with a level of 0.075 ppm,
which the 2015 ozone NAAQS lowered to 0.070
ppm.
69 https://www.epa.gov/ground-level-ozonepollution/epa-reconsider-previous-administrationsdecision-retain-2015-ozone.
70 https://www.epa.gov/pm-pollution/nationalambient-air-quality-standards-naaqs-pm.
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volatile organic compounds (VOCs)
when solar radiation is strong. Major
U.S. sources of NOX are highway and
nonroad motor vehicles, engines, power
plants and other industrial sources, with
natural sources, such as soil, vegetation,
and lightning, serving as smaller
sources. Vegetation is the dominant
source of VOCs in the United States.
Volatile consumer and commercial
products, such as propellants and
solvents, highway and nonroad
vehicles, engines, fires, and industrial
sources also contribute to the
atmospheric burden of VOCs at groundlevel.
The processes underlying ozone
formation, transport, and accumulation
are complex. Ground-level ozone is
produced and destroyed by an
interwoven network of free radical
reactions involving the hydroxyl radical
(OH), NO, NO2, and complex reaction
intermediates derived from VOCs. Many
of these reactions are sensitive to
temperature and available sunlight.
High ozone events most often occur
when ambient temperatures and
sunlight intensities remain high for
several days under stagnant conditions.
Ozone and its precursors can also be
transported hundreds of miles
downwind, which can lead to elevated
ozone levels in areas with otherwise low
VOC or NOX emissions. As an air mass
moves and is exposed to changing
ambient concentrations of NOX and
VOCs, the ozone photochemical regime
(relative sensitivity of ozone formation
to NOX and VOC emissions) can change.
When ambient VOC concentrations
are high, comparatively small amounts
of NOX catalyze rapid ozone formation.
Without available NOX, ground-level
ozone production is severely limited,
and VOC reductions would have little
impact on ozone concentrations.
Photochemistry under these conditions
is said to be ‘‘NOX-limited.’’ When NOX
levels are sufficiently high, faster NO2
oxidation consumes more radicals,
dampening ozone production. Under
these ‘‘VOC-limited’’ conditions (also
referred to as ‘‘NOX-saturated’’
conditions), VOC reductions are
effective in reducing ozone, and NOX
can react directly with ozone, resulting
in suppressed ozone concentrations
near NOX emission sources. Under these
NOX-saturated conditions, NOX
reductions can actually increase local
ozone under certain circumstances, but
overall ozone production (considering
downwind formation) decreases. Even
in VOC-limited areas, NOX reductions
are not expected to increase ozone
levels if the NOX reductions are
sufficiently large—large enough to
become NOX-limited.
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The primary NAAQS for ozone,
established in 2015 and retained in
2020, is an 8-hour standard with a level
of 0.07 ppm.71 EPA announced that it
will reconsider the decision to retain the
ozone NAAQS.72 The EPA is also
implementing the previous 8-hour
ozone primary standard, set in 2008, at
a level of 0.075 ppm. As of August 31,
2022, there were 34 ozone
nonattainment areas for the 2008 ozone
NAAQS, composed of 141 full or partial
counties, with a population of more
than 90 million, and 49 ozone
nonattainment areas for the 2015 ozone
NAAQS, composed of 212 full or partial
counties, with a population of more
than 125 million. In total, there are
currently, as of August 31, 2022, 57
ozone nonattainment areas with a
population of more than 130 million
people.73
States with ozone nonattainment
areas are required to take action to bring
those areas into attainment. The
attainment date assigned to an ozone
nonattainment area is based on the
area’s classification. The attainment
dates for areas designated
nonattainment for the 2008 8-hour
ozone NAAQS are in the 2015 to 2032
timeframe, depending on the severity of
the problem in each area. Attainment
dates for areas designated
nonattainment for the 2015 ozone
NAAQS are in the 2021 to 2038
timeframe, again depending on the
severity of the problem in each area.74
The final NOX standards will take effect
starting in MY 2027 and will assist areas
with attaining the NAAQS and may
relieve areas with already stringent local
regulations from some of the burden
associated with adopting additional
local controls.75 The rule will also
71 https://www.epa.gov/ground-level-ozonepollution/ozone-national-ambient-air-qualitystandards-naaqs.
72 https://www.epa.gov/ground-level-ozonepollution/epa-reconsider-previous-administrationsdecision-retain-2015-ozone.
73 The population total is calculated by summing,
without double counting, the 2008 and 2015 ozone
nonattainment populations contained in the Criteria
Pollutant Nonattainment Summary report (https://
www.epa.gov/green-book/green-book-datadownload).
74 https://www.epa.gov/ground-level-ozonepollution/ozone-naaqs-timelines.
75 While not quantified in the air quality
modeling analysis for this rule, elements of the
Averaging, Banking, and Trading (ABT) program
could encourage manufacturers to introduce new
emission control technologies prior to the 2027
model year, which may help to accelerate some
emission reductions of the final rule (See Preamble
Section IV.G for more details on the ABT program
in the final rule). In RIA Chapter 5.5 we also
include a sensitivity analysis that shows allowing
manufacturers to generate NOX emissions credits by
meeting requirements of the final rule one model
year before required would lead to meaningful,
additional reductions in NOX emissions in the early
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provide assistance to counties with
ambient concentrations near the level of
the NAAQS who are working to ensure
long-term attainment or maintenance of
the NAAQS.
2. Particulate Matter
Particulate matter (PM) is a complex
mixture of solid particles and liquid
droplets distributed among numerous
atmospheric gases which interact with
solid and liquid phases. Particles in the
atmosphere range in size from less than
0.01 to more than 10 micrometers (mm)
in diameter.76 Atmospheric particles
can be grouped into several classes
according to their aerodynamic diameter
and physical sizes. Generally, the three
broad classes of particles include
ultrafine particles (UFPs, generally
considered as particles with a diameter
less than or equal to 0.1 mm [typically
based on physical size, thermal
diffusivity or electrical mobility]),
‘‘fine’’ particles (PM2.5; particles with a
nominal mean aerodynamic diameter
less than or equal to 2.5 mm), and
‘‘thoracic’’ particles (PM10; particles
with a nominal mean aerodynamic
diameter less than or equal to 10 mm).
Particles that fall within the size range
between PM2.5 and PM10, are referred to
as ‘‘thoracic coarse particles’’ (PM10¥2.5,
particles with a nominal mean
aerodynamic diameter greater than 2.5
mm and less than or equal to 10 mm).
EPA currently has NAAQS for PM2.5 and
PM10.77
Most particles are found in the lower
troposphere, where they can have
residence times ranging from a few
hours to weeks. Particles are removed
from the atmosphere by wet deposition,
such as when they are carried by rain or
snow, or by dry deposition, when
particles settle out of suspension due to
gravity. Atmospheric lifetimes are
generally longest for PM2.5, which often
remains in the atmosphere for days to
weeks before being removed by wet or
dry deposition.78 In contrast,
years of the program compared to the emissions
reductions expected from the final rule (see
preamble Section IV.G.7 and RIA Chapter 5.5 for
additional details).
76 U.S. EPA. Policy Assessment (PA) for the
Review of the National Ambient Air Quality
Standards for Particulate Matter (Final Report,
2020). U.S. Environmental Protection Agency,
Washington, DC, EPA/452/R–20/002, 2020.
77 Regulatory definitions of PM size fractions, and
information on reference and equivalent methods
for measuring PM in ambient air, are provided in
40 CFR parts 50, 53, and 58. With regard to NAAQS
which provide protection against health and
welfare effects, the 24-hour PM10 standard provides
protection against effects associated with short-term
exposure to thoracic coarse particles (i.e., PM10–
2.5).
78 U.S. EPA. Integrated Science Assessment (ISA)
for Particulate Matter (Final Report, 2019). U.S.
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atmospheric lifetimes for UFP and
PM10¥2.5 are shorter. Within hours, UFP
can undergo coagulation and
condensation that lead to formation of
larger particles, or can be removed from
the atmosphere by evaporation,
deposition, or reactions with other
atmospheric components. PM10¥2.5 are
also generally removed from the
atmosphere within hours, through wet
or dry deposition.79
Particulate matter consists of both
primary and secondary particles.
Primary particles are emitted directly
from sources, such as combustionrelated activities (e.g., industrial
activities, motor vehicle operation,
biomass burning), while secondary
particles are formed through
atmospheric chemical reactions of
gaseous precursors (e.g., sulfur oxides
(SOX), NOX, and VOCs).
There are two primary NAAQS for
PM2.5: An annual standard (12.0
micrograms per cubic meter (mg/m3))
and a 24-hour standard (35 mg/m3), and
there are two secondary NAAQS for
PM2.5: An annual standard (15.0 mg/m3)
and a 24-hour standard (35 mg/m3). The
initial PM2.5 standards were set in 1997
and revisions to the standards were
finalized in 2006 and in December 2012
and then retained in 2020. On June 10,
2021, EPA announced that it will
reconsider the decision to retain the PM
NAAQS.80
There are many areas of the country
that are currently in nonattainment for
the annual and 24-hour primary PM2.5
NAAQS. As of August 31, 2022, more
than 19 million people lived in the 4
areas that are designated as
nonattainment for the 1997 PM2.5
NAAQS. Also, as of August 31, 2022,
more than 31 million people lived in the
14 areas that are designated as
nonattainment for the 2006 PM2.5
NAAQS and more than 20 million
people lived in the 5 areas designated as
nonattainment for the 2012 PM2.5
NAAQS. In total, there are currently 15
PM2.5 nonattainment areas with a
population of more than 32 million
people.81 The final NOX standards will
take effect in MY 2027 and will assist
areas with attaining the NAAQS and
Environmental Protection Agency, Washington, DC,
EPA/600/R–19/188, 2019. Table 2–1.
79 U.S. EPA. Integrated Science Assessment (ISA)
for Particulate Matter (Final Report, 2019). U.S.
Environmental Protection Agency, Washington, DC,
EPA/600/R–19/188, 2019. Table 2–1.
80 https://www.epa.gov/pm-pollution/nationalambient-air-quality-standards-naaqs-pm.
81 The population total is calculated by summing,
without double counting, the 1997, 2006 and 2012
PM2.5 nonattainment populations contained in the
Criteria Pollutant Nonattainment Summary report
(https://www.epa.gov/green-book/green-book-datadownload).
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may relieve areas with already stringent
local regulations from some of the
burden associated with adopting
additional local controls.82 The rule will
also assist counties with ambient
concentrations near the level of the
NAAQS who are working to ensure
long-term attainment or maintenance of
the PM2.5 NAAQS.
ambient air monitoring requirements for
CO during the 2011 NAAQS review.
Those new requirements called for CO
monitors to be operated near roads in
Core Based Statistical Areas (CBSAs) of
1 million or more persons, in addition
to the existing community-based
network (76 FR 54294, August 31,
2011).
3. Nitrogen Oxides
Oxides of nitrogen (NOX) refers to
nitric oxide (NO) and nitrogen dioxide
(NO2). Most NO2 is formed in the air
through the oxidation of NO emitted
when fuel is burned at a high
temperature. NO2 is a criteria pollutant,
regulated for its adverse effects on
public health and the environment, and
highway vehicles are an important
contributor to NO2 emissions. NOX,
along with VOCs, are the two major
precursors of ozone and NOX is also a
major contributor to secondary PM2.5
formation. There are two primary
NAAQS for NO2: An annual standard
(53 ppb) and a 1-hour standard (100
ppb).83 In 2010, EPA established
requirements for monitoring NO2 near
roadways expected to have the highest
concentrations within large cities.
Monitoring within this near-roadway
network began in 2014, with additional
sites deployed in the following years. At
present, there are no nonattainment
areas for NO2.
5. Diesel Exhaust
4. Carbon Monoxide
Carbon monoxide (CO) is a colorless,
odorless gas emitted from combustion
processes. Nationally, particularly in
urban areas, the majority of CO
emissions to ambient air come from
mobile sources.84 There are two primary
NAAQS for CO: An 8-hour standard (9
ppm) and a 1-hour standard (35 ppm).
There are currently no CO
nonattainment areas; as of September
27, 2010, all CO nonattainment areas
have been redesignated to attainment.
The past designations were based on the
existing community-wide monitoring
network. EPA made an addition to the
82 While not quantified in the air quality
modeling analysis for this rule, elements of the
Averaging, Banking, and Trading (ABT) program
could encourage manufacturers to introduce new
emission control technologies prior to the 2027
model year, which may help to accelerate some
emission reductions of the final rule (See Preamble
Section IV.G for more details on the ABT program
in the final rule).
83 The statistical form of the 1-hour NAAQS for
NO2 is the 3-year average of the yearly distribution
of 1-hour daily maximum concentrations.
84 U.S. EPA, (2010). Integrated Science
Assessment for Carbon Monoxide (Final Report).
U.S. Environmental Protection Agency,
Washington, DC, EPA/600/R–09/019F, 2010. https://
cfpub.epa.gov/ncea/cfm/recordisplay.cfm?deid=
218686. See Section 2.1.
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Diesel exhaust is a complex mixture
composed of particulate matter, carbon
dioxide, oxygen, nitrogen, water vapor,
carbon monoxide, nitrogen compounds,
sulfur compounds and numerous lowmolecular-weight hydrocarbons. A
number of these gaseous hydrocarbon
components are individually known to
be toxic, including aldehydes, benzene
and 1,3-butadiene. The diesel
particulate matter present in diesel
exhaust consists mostly of fine particles
(<2.5 mm), of which a significant
fraction is ultrafine particles (<0.1 mm).
These particles have a large surface area
which makes them an excellent medium
for adsorbing organics and their small
size makes them highly respirable.
Many of the organic compounds present
in the gases and on the particles, such
as polycyclic organic matter, are
individually known to have mutagenic
and carcinogenic properties.
Diesel exhaust varies significantly in
chemical composition and particle sizes
between different engine types (heavyduty, light-duty), engine operating
conditions (idle, acceleration,
deceleration), and fuel formulations
(high/low sulfur fuel). Also, there are
emissions differences between on-road
and nonroad engines because the
nonroad engines are generally of older
technology. After being emitted in the
engine exhaust, diesel exhaust
undergoes dilution as well as chemical
and physical changes in the atmosphere.
The lifetime of the components present
in diesel exhaust ranges from seconds to
days.
Because diesel particulate matter
(DPM) is part of overall ambient PM,
varies considerably in composition, and
lacks distinct chemical markers that
enable it to be easily distinguished from
overall primary PM, we do not have
direct measurements of DPM in the
ambient air.85 DPM concentrations are
85 DPM in exhaust from a high-load, high-speed
engine (e.g., heavy-duty truck engines) without
aftertreatment such as a diesel particle filter (DPM)
is mostly made of ‘‘soot,’’ consisting of elemental/
black carbon (EC/BC), some organic material, and
trace elements. At low loads, DPM in high-speed
engine exhaust is mostly made of organic carbon
(OC), with considerably less EC/BC. Low-speed
diesel engines’ (e.g., large marine engines) exhaust
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estimated using ambient air quality
modeling based on DPM emission
inventories. DPM emission inventories
are computed as the exhaust PM
emissions from mobile sources
combusting diesel or residual oil fuel.
DPM concentrations were estimated as
part of the 2018 national Air Toxics
Screening Assessment
(AirToxScreen).86 Areas with high
concentrations are clustered in the
Northeast and Great Lake States, with a
smaller number of higher concentration
locations in Western states. The highest
impacts occur in major urban cores, and
are also distributed throughout the rest
of the United States near high truck
traffic, coasts with marine diesel
activity, construction sites, and rail
facilities. Approximately half of the
average ambient DPM concentration in
the United States can be attributed to
heavy-duty diesel engines, with the
remainder attributable to nonroad
engines.
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6. Air Toxics
The most recent available data
indicate that millions of Americans live
in areas where air toxics pose potential
health concerns.87 The levels of air
toxics to which people are exposed vary
depending on where people live and
work and the kinds of activities in
which they engage, as discussed in
detail in EPA’s 2007 Mobile Source Air
Toxics Rule.88 According to EPA’s Air
Toxics Screening Assessment
(AirToxScreen) for 2018, mobile sources
were responsible for 40 percent of
outdoor anthropogenic toxic emissions
and were the largest contributor to
national average cancer and noncancer
risk from directly emitted
pollutants.89 90 Mobile sources are also
significant contributors to precursor
PM is comprised of more sulfate and less EC/BC,
with OC contributing as well.
86 U.S. EPA (2022) Technical Support Document
EPA Air Toxics Screening Assessment.
2018AirToxScreen TSD. https://www.epa.gov/
AirToxScreen/airtoxscreen-technical-supportdocument.
87 U.S. EPA (2022) Technical Support Document
EPA Air Toxics Screening Assessment.
2017AirToxScreen TSD. https://www.epa.gov/
system/files/documents/2022-03/airtoxscreen_
2017tsd.pdf.
88 U.S. Environmental Protection Agency (2007).
Control of Hazardous Air Pollutants from Mobile
Sources; Final Rule. 72 FR 8434, February 26, 2007.
89 U.S. EPA. (2022) Air Toxics Screening
Assessment. https://www.epa.gov/AirToxScreen/
2018-airtoxscreen-assessment-results.
90 AirToxScreen also includes estimates of risk
attributable to background concentrations, which
includes contributions from long-range transport,
persistent air toxics, and natural sources; as well as
secondary concentrations, where toxics are formed
via secondary formation. Mobile sources
substantially contribute to long-range transport and
secondarily formed air toxics.
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emissions which react to form air
toxics.91 Formaldehyde is the largest
contributor to cancer risk of all 71
pollutants quantitatively assessed in the
2018 AirToxScreen. Mobile sources
were responsible for 26 percent of
primary anthropogenic emissions of this
pollutant in 2018 and are significant
contributors to formaldehyde precursor
emissions. Benzene is also a large
contributor to cancer risk, and mobile
sources account for about 60 percent of
average exposure to ambient
concentrations.
B. Health Effects Associated With
Exposure to Pollutants Impacted by This
Rule
Heavy-duty engines emit pollutants
that contribute to ambient
concentrations of ozone, PM, NO2, CO,
and air toxics. This section of the
preamble discusses the health effects
associated with exposure to these
pollutants.
Additionally, because children have
increased vulnerability and
susceptibility for adverse health effects
related to air pollution exposures, EPA’s
findings regarding adverse effects for
children related to exposure to
pollutants that are impacted by this rule
are noted in this section. The increased
vulnerability and susceptibility of
children to air pollution exposures may
arise because infants and children
generally breathe more relative to their
size than adults do, and consequently
may be exposed to relatively higher
amounts of air pollution.92 Children
also tend to breathe through their
mouths more than adults and their nasal
passages are less effective at removing
pollutants, which leads to greater lung
deposition of some pollutants, such as
PM.93 94 Furthermore, air pollutants may
pose health risks specific to children
because children’s bodies are still
91 Rich Cook, Sharon Phillips, Madeleine Strum,
Alison Eyth & James Thurman (2020): Contribution
of mobile sources to secondary formation of
carbonyl compounds, Journal of the Air & Waste
Management Association, DOI: 10.1080/
10962247.2020.1813839.
92 EPA (2009) Metabolically-derived ventilation
rates: A revised approach based upon oxygen
consumption rates. Washington, DC: Office of
Research and Development. EPA/600/R–06/129F.
https://cfpub.epa.gov/ncea/cfm/
recordisplay.cfm?deid=202543.
93 U.S. EPA Integrated Science Assessment for
Particulate Matter (Final Report, 2019). U.S.
Environmental Protection Agency, Washington, DC,
EPA/600/R–19/188, 2019. Chapter 4 ‘‘Overall
Conclusions’’ p. 4–1.
94 Foos, B.; Marty, M.; Schwartz, J.; Bennet, W.;
Moya, J.; Jarabek, A.M.; Salmon, A.G. (2008)
Focusing on children’s inhalation dosimetry and
health effects for risk assessment: An introduction.
J Toxicol Environ Health 71A: 149–165.
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developing.95 For example, during
periods of rapid growth such as fetal
development, infancy, and puberty,
their developing systems and organs
may be more easily harmed.96 97 EPA’s
America’s Children and the
Environment is a tool which presents
national trends on air pollutants and
other contaminants and environmental
health of children.98
Information on environmental effects
associated with exposure to these
pollutants is included in Section II.C,
and information on environmental
justice is included in Section VII.H.
Information on emission reductions and
air quality impacts from this rule are
included in Section VI and VII.
1. Ozone
This section provides a summary of
the health effects associated with
exposure to ambient concentrations of
ozone.99 The information in this section
is based on the information and
conclusions in the April 2020 Integrated
Science Assessment for Ozone (Ozone
ISA).100 The Ozone ISA concludes that
human exposures to ambient
concentrations of ozone are associated
with a number of adverse health effects
and characterizes the weight of evidence
for these health effects.101 The following
discussion highlights the Ozone ISA’s
95 Children’s environmental health includes
conception, infancy, early childhood and through
adolescence until 21 years of age as described in the
EPA Memorandum: Issuance of EPA’s 2021 Policy
on Children’s Health. October 5, 2021. Available at
https://www.epa.gov/system/files/documents/202110/2021-policy-on-childrens-health.pdf.
96 EPA (2006) A Framework for Assessing Health
Risks of Environmental Exposures to Children.
EPA, Washington, DC, EPA/600/R–05/093F, 2006.
97 U.S. Environmental Protection Agency. (2005).
Supplemental guidance for assessing susceptibility
from early-life exposure to carcinogens.
Washington, DC: Risk Assessment Forum. EPA/630/
R–03/003F. https://www3.epa.gov/airtoxics/
childrens_supplement_final.pdf.
98 U.S. EPA. America’s Children and the
Environment. Available at: https://www.epa.gov/
americaschildrenenvironment.
99 Human exposure to ozone varies over time due
to changes in ambient ozone concentration and
because people move between locations which have
notably different ozone concentrations. Also, the
amount of ozone delivered to the lung is influenced
not only by the ambient concentrations but also by
the breathing route and rate.
100 U.S. EPA. Integrated Science Assessment (ISA)
for Ozone and Related Photochemical Oxidants
(Final Report). U.S. Environmental Protection
Agency, Washington, DC, EPA/600/R–20/012, 2020.
101 The ISA evaluates evidence and draws
conclusions on the causal relationship between
relevant pollutant exposures and health effects,
assigning one of five ‘‘weight of evidence’’
determinations: causal relationship, likely to be a
causal relationship, suggestive of a causal
relationship, inadequate to infer a causal
relationship, and not likely to be a causal
relationship. For more information on these levels
of evidence, please refer to Table II in the Preamble
of the ISA.
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conclusions pertaining to health effects
associated with both short-term and
long-term periods of exposure to ozone.
For short-term exposure to ozone, the
Ozone ISA concludes that respiratory
effects, including lung function
decrements, pulmonary inflammation,
exacerbation of asthma, respiratoryrelated hospital admissions, and
mortality, are causally associated with
ozone exposure. It also concludes that
metabolic effects, including metabolic
syndrome (i.e., changes in insulin or
glucose levels, cholesterol levels,
obesity, and blood pressure) and
complications due to diabetes are likely
to be causally associated with shortterm exposure to ozone. The evidence is
also suggestive of a causal relationship
between short-term exposure to ozone
and cardiovascular effects, central
nervous system effects, and total
mortality.
For long-term exposure to ozone, the
Ozone ISA concludes that respiratory
effects, including new onset asthma,
pulmonary inflammation, and injury,
are likely to be causally related with
ozone exposure. The Ozone ISA
characterizes the evidence as suggestive
of a causal relationship for associations
between long-term ozone exposure and
cardiovascular effects, metabolic effects,
reproductive and developmental effects,
central nervous system effects, and total
mortality. The evidence is inadequate to
infer a causal relationship between
chronic ozone exposure and increased
risk of cancer.
Finally, interindividual variation in
human responses to ozone exposure can
result in some groups being at increased
risk for detrimental effects in response
to exposure. In addition, some groups
are at increased risk of exposure due to
their activities, such as outdoor workers
and children. The Ozone ISA identified
several groups that are at increased risk
for ozone-related health effects. These
groups are people with asthma, children
and older adults, individuals with
reduced intake of certain nutrients (i.e.,
Vitamins C and E), outdoor workers,
and individuals having certain genetic
variants related to oxidative metabolism
or inflammation. Ozone exposure
during childhood can have lasting
effects through adulthood. Such effects
include altered function of the
respiratory and immune systems.
Children absorb higher doses
(normalized to lung surface area) of
ambient ozone, compared to adults, due
to their increased time spent outdoors,
higher ventilation rates relative to body
size, and a tendency to breathe a greater
fraction of air through the mouth.
Children also have a higher asthma
prevalence compared to adults. Recent
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epidemiologic studies provide generally
consistent evidence that long-term
ozone exposure is associated with the
development of asthma in children.
Studies comparing age groups reported
higher magnitude associations for shortterm ozone exposure and respiratory
hospital admissions and emergency
room visits among children than among
adults. Panel studies also provide
support for experimental studies with
consistent associations between shortterm ozone exposure and lung function
and pulmonary inflammation in healthy
children. Additional children’s
vulnerability and susceptibility factors
are listed in Section XII of this
preamble.
2. Particulate Matter
Scientific evidence spanning animal
toxicological, controlled human
exposure, and epidemiologic studies
shows that exposure to ambient PM is
associated with a broad range of health
effects. These health effects are
discussed in detail in the Integrated
Science Assessment for Particulate
Matter, which was finalized in
December 2019 (PM ISA). In addition,
there is a more targeted evaluation of
studies published since the literature
cutoff date of the 2019 p.m. ISA in the
Supplement to the Integrated Science
Assessment for PM (Supplement).102 103
The PM ISA characterizes the causal
nature of relationships between PM
exposure and broad health categories
(e.g., cardiovascular effects, respiratory
effects, etc.) using a weight-of-evidence
approach.104 Within this
characterization, the PM ISA
summarizes the health effects evidence
102 U.S. EPA. Integrated Science Assessment (ISA)
for Particulate Matter (Final Report, 2019). U.S.
Environmental Protection Agency, Washington, DC,
EPA/600/R–19/188, 2019.
103 U.S. EPA. Supplement to the 2019 Integrated
Science Assessment for Particulate Matter (Final
Report, 2022). U.S. Environmental Protection
Agency, Washington, DC, EPA/635/R–22/028, 2022.
104 The causal framework draws upon the
assessment and integration of evidence from across
scientific disciplines, spanning atmospheric
chemistry, exposure, dosimetry and health effects
studies (i.e., epidemiologic, controlled human
exposure, and animal toxicological studies), and
assess the related uncertainties and limitations that
ultimately influence our understanding of the
evidence. This framework employs a five-level
hierarchy that classifies the overall weight-ofevidence with respect to the causal nature of
relationships between criteria pollutant exposures
and health and welfare effects using the following
categorizations: causal relationship; likely to be
causal relationship; suggestive of, but not sufficient
to infer, a causal relationship; inadequate to infer
the presence or absence of a causal relationship;
and not likely to be a causal relationship (U.S. EPA.
(2019). Integrated Science Assessment for
Particulate Matter (Final Report). U.S.
Environmental Protection Agency, Washington, DC,
EPA/600/R–19/188, Section P. 3.2.3).
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for short-term (i.e., hours up to one
month) and long-term (i.e., one month to
years) exposures to PM2.5, PM10¥2.5, and
ultrafine particles, and concludes that
exposures to ambient PM2.5 are
associated with a number of adverse
health effects. The following discussion
highlights the PM ISA’s conclusions,
and summarizes additional information
from the Supplement where
appropriate, pertaining to the health
effects evidence for both short- and
long-term PM exposures. Further
discussion of PM-related health effects
can also be found in the 2022 Policy
Assessment for the review of the PM
NAAQS.105
EPA has concluded that recent
evidence in combination with evidence
evaluated in the 2009 p.m. ISA supports
a ‘‘causal relationship’’ between both
long- and short-term exposures to PM2.5
and premature mortality and
cardiovascular effects and a ‘‘likely to be
causal relationship’’ between long- and
short-term PM2.5 exposures and
respiratory effects.106 Additionally,
recent experimental and epidemiologic
studies provide evidence supporting a
‘‘likely to be causal relationship’’
between long-term PM2.5 exposure and
nervous system effects, and long-term
PM2.5 exposure and cancer. Because of
remaining uncertainties and limitations
in the evidence base, EPA determined a
‘‘suggestive of, but not sufficient to
infer, a causal relationship’’ for longterm PM2.5 exposure and reproductive
and developmental effects (i.e., male/
female reproduction and fertility;
pregnancy and birth outcomes), longand short-term exposures and metabolic
effects, and short-term exposure and
nervous system effects.
As discussed extensively in the 2019
p.m. ISA and the Supplement, recent
studies continue to support a ‘‘causal
relationship’’ between short- and longterm PM2.5 exposures and
mortality.107 108 For short-term PM2.5
exposure, multi-city studies, in
combination with single- and multi-city
studies evaluated in the 2009 p.m. ISA,
105 U.S. EPA. Policy Assessment (PA) for the
Reconsideration of the National Ambient Air
Quality Standards for Particulate Matter (Final
Report, 2022). U.S. Environmental Protection
Agency, Washington, DC, EPA–452/R–22–004,
2022.
106 U.S. EPA. (2009). Integrated Science
Assessment for Particulate Matter (Final Report).
U.S. Environmental Protection Agency,
Washington, DC, EPA/600/R–08/139F.
107 U.S. EPA. Integrated Science Assessment (ISA)
for Particulate Matter (Final Report, 2019). U.S.
Environmental Protection Agency, Washington, DC,
EPA/600/R–19/188, 2019.
108 U.S. EPA. Supplement to the 2019 Integrated
Science Assessment for Particulate Matter (Final
Report, 2022). U.S. Environmental Protection
Agency, Washington, DC, EPA/635/R–22/028, 2022.
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provide evidence of consistent, positive
associations across studies conducted in
different geographic locations,
populations with different demographic
characteristics, and studies using
different exposure assignment
techniques. Additionally, the consistent
and coherent evidence across scientific
disciplines for cardiovascular
morbidity, particularly ischemic events
and heart failure, and to a lesser degree
for respiratory morbidity, including
exacerbations of chronic obstructive
pulmonary disease (COPD) and asthma,
provide biological plausibility for causespecific mortality and ultimately total
mortality. Recent epidemiologic studies
evaluated in the Supplement, including
studies that employed alternative
methods for confounder control,
provide additional support to the
evidence base that contributed to the
2019 p.m. ISA conclusion for short-term
PM2.5 exposure and mortality.
The 2019 p.m. ISA concluded a
‘‘causal relationship’’ between long-term
PM2.5 exposure and mortality. In
addition to reanalyses and extensions of
the American Cancer Society (ACS) and
Harvard Six Cities (HSC) cohorts,
multiple new cohort studies conducted
in the United States and Canada
consisting of people employed in a
specific job (e.g., teacher, nurse), and
that apply different exposure
assignment techniques, provide
evidence of positive associations
between long-term PM2.5 exposure and
mortality. Biological plausibility for
mortality due to long-term PM2.5
exposure is provided by the coherence
of effects across scientific disciplines for
cardiovascular morbidity, particularly
for coronary heart disease, stroke, and
atherosclerosis, and for respiratory
morbidity, particularly for the
development of COPD. Additionally,
recent studies provide evidence
indicating that as long-term PM2.5
concentrations decrease there is an
increase in life expectancy. Recent
cohort studies evaluated in the
Supplement, as well as epidemiologic
studies that conducted accountability
analyses or employed alternative
methods for confounder controls,
support and extend the evidence base
that contributed to the 2019 p.m. ISA
conclusion for long-term PM2.5 exposure
and mortality.
A large body of studies examining
both short- and long-term PM2.5
exposure and cardiovascular effects
builds on the evidence base evaluated in
the 2009 p.m. ISA. The strongest
evidence for cardiovascular effects in
response to short-term PM2.5 exposures
is for ischemic heart disease and heart
failure. The evidence for short-term
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PM2.5 exposure and cardiovascular
effects is coherent across scientific
disciplines and supports a continuum of
effects ranging from subtle changes in
indicators of cardiovascular health to
serious clinical events, such as
increased emergency department visits
and hospital admissions due to
cardiovascular disease and
cardiovascular mortality. For long-term
PM2.5 exposure, there is strong and
consistent epidemiologic evidence of a
relationship with cardiovascular
mortality. This evidence is supported by
epidemiologic and animal toxicological
studies demonstrating a range of
cardiovascular effects including
coronary heart disease, stroke, impaired
heart function, and subclinical markers
(e.g., coronary artery calcification,
atherosclerotic plaque progression),
which collectively provide coherence
and biological plausibility. Recent
epidemiologic studies evaluated in the
Supplement, as well as studies that
conducted accountability analyses or
employed alternative methods for
confounder control, support and extend
the evidence base that contributed to the
2019 p.m. ISA conclusion for both
short- and long-term PM2.5 exposure and
cardiovascular effects.
Studies evaluated in the 2019 p.m.
ISA continue to provide evidence of a
‘‘likely to be causal relationship’’
between both short- and long-term PM2.5
exposure and respiratory effects.
Epidemiologic studies provide
consistent evidence of a relationship
between short-term PM2.5 exposure and
asthma exacerbation in children and
COPD exacerbation in adults, as
indicated by increases in emergency
department visits and hospital
admissions, which is supported by
animal toxicological studies indicating
worsening allergic airways disease and
subclinical effects related to COPD.
Epidemiologic studies also provide
evidence of a relationship between
short-term PM2.5 exposure and
respiratory mortality. However, there is
inconsistent evidence of respiratory
effects, specifically lung function
declines and pulmonary inflammation,
in controlled human exposure studies.
With respect to long term PM2.5
exposure, epidemiologic studies
conducted in the United States and
abroad provide evidence of a
relationship with respiratory effects,
including consistent changes in lung
function and lung function growth rate,
increased asthma incidence, asthma
prevalence, and wheeze in children;
acceleration of lung function decline in
adults; and respiratory mortality. The
epidemiologic evidence is supported by
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animal toxicological studies, which
provide coherence and biological
plausibility for a range of effects
including impaired lung development,
decrements in lung function growth,
and asthma development.
Since the 2009 p.m. ISA, a growing
body of scientific evidence examined
the relationship between long-term
PM2.5 exposure and nervous system
effects, resulting for the first time in a
causality determination for this health
effects category of a ‘‘likely to be causal
relationship.’’ The strongest evidence
for effects on the nervous system come
from epidemiologic studies that
consistently report cognitive decrements
and reductions in brain volume in
adults. The effects observed in
epidemiologic studies in adults are
supported by animal toxicological
studies demonstrating effects on the
brain of adult animals including
inflammation, morphologic changes,
and neurodegeneration of specific
regions of the brain. There is more
limited evidence for
neurodevelopmental effects in children,
with some studies reporting positive
associations with autism spectrum
disorder and others providing limited
evidence of an association with
cognitive function. While there is some
evidence from animal toxicological
studies indicating effects on the brain
(i.e., inflammatory and morphological
changes) to support a biologically
plausible pathway for
neurodevelopmental effects,
epidemiologic studies are limited due to
their lack of control for potential
confounding by copollutants, the small
number of studies conducted, and
uncertainty regarding critical exposure
windows.
Building off the decades of research
demonstrating mutagenicity, DNA
damage, and other endpoints related to
genotoxicity due to whole PM
exposures, recent experimental and
epidemiologic studies focusing
specifically on PM2.5 provide evidence
of a relationship between long-term
PM2.5 exposure and cancer.
Epidemiologic studies examining longterm PM2.5 exposure and lung cancer
incidence and mortality provide
evidence of generally positive
associations in cohort studies spanning
different populations, locations, and
exposure assignment techniques.
Additionally, there is evidence of
positive associations with lung cancer
incidence and mortality in analyses
limited to never smokers. In addition,
experimental and epidemiologic studies
of genotoxicity, epigenetic effects,
carcinogenic potential, and that PM2.5
exhibits several characteristics of
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carcinogens provide biological
plausibility for cancer development.
This collective body of evidence
contributed to the conclusion of a
‘‘likely to be causal relationship.’’
For the additional health effects
categories evaluated for PM2.5 in the
2019 p.m. ISA, experimental and
epidemiologic studies provide limited
and/or inconsistent evidence of a
relationship with PM2.5 exposure. As a
result, the 2019 p.m. ISA concluded that
the evidence is ‘‘suggestive of, but not
sufficient to infer a causal relationship’’
for short-term PM2.5 exposure and
metabolic effects and nervous system
effects, and long-term PM2.5 exposures
and metabolic effects as well as
reproductive and developmental effects.
In addition to evaluating the health
effects attributed to short- and long-term
exposure to PM2.5, the 2019 p.m. ISA
also conducted an extensive evaluation
as to whether specific components or
sources of PM2.5 are more strongly
related with health effects than PM2.5
mass. An evaluation of those studies
resulted in the 2019 p.m. ISA
concluding that ‘‘many PM2.5
components and sources are associated
with many health effects, and the
evidence does not indicate that any one
source or component is consistently
more strongly related to health effects
than PM2.5 mass.’’ 109
For both PM10–2.5 and UFPs, for all
health effects categories evaluated, the
2019 p.m. ISA concluded that the
evidence was ‘‘suggestive of, but not
sufficient to infer, a causal relationship’’
or ‘‘inadequate to determine the
presence or absence of a causal
relationship.’’ For PM10–2.5, although a
Federal Reference Method (FRM) was
instituted in 2011 to measure PM10–2.5
concentrations nationally, the causality
determinations reflect that the same
uncertainty identified in the 2009 p.m.
ISA persists with respect to the method
used to estimate PM10–2.5 concentrations
in epidemiologic studies. Specifically,
across epidemiologic studies, different
approaches are used to estimate PM10–2.5
concentrations (e.g., direct measurement
of PM10–2.5, difference between PM10
and PM2.5 concentrations), and it
remains unclear how well correlated
PM10–2.5 concentrations are both
spatially and temporally across the
different methods used.
For UFPs, which have often been
defined as particles <0.1 mm, the
uncertainty in the evidence for the
health effect categories evaluated across
109 U.S. EPA. Integrated Science Assessment (ISA)
for Particulate Matter (Final Report, 2019). U.S.
Environmental Protection Agency, Washington, DC,
EPA/600/R–19/188, 2019.
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experimental and epidemiologic studies
reflects the inconsistency in the
exposure metric used (i.e., particle
number concentration, surface area
concentration, mass concentration) as
well as the size fractions examined. In
epidemiologic studies the size fraction
examined can vary depending on the
monitor used and exposure metric, with
some studies examining number count
over the entire particle size range, while
experimental studies that use a particle
concentrator often examine particles up
to 0.3 mm. Additionally, due to the lack
of a monitoring network, there is limited
information on the spatial and temporal
variability of UFPs within the United
States, as well as population exposures
to UFPs, which adds uncertainty to
epidemiologic study results.
The 2019 p.m. ISA cites extensive
evidence indicating that ‘‘both the
general population as well as specific
populations and life stages are at risk for
PM2.5-related health effects.’’ 110 For
example, in support of its ‘‘causal’’ and
‘‘likely to be causal’’ determinations, the
ISA cites substantial evidence for (1)
PM-related mortality and cardiovascular
effects in older adults; (2) PM-related
cardiovascular effects in people with
pre-existing cardiovascular disease; (3)
PM-related respiratory effects in people
with pre-existing respiratory disease,
particularly asthma exacerbations in
children; and (4) PM-related
impairments in lung function growth
and asthma development in children.
The ISA additionally notes that
stratified analyses (i.e., analyses that
directly compare PM-related health
effects across groups) provide strong
evidence for racial and ethnic
differences in PM2.5 exposures and in
the risk of PM2.5-related health effects,
specifically within Hispanic and nonHispanic Black populations, with some
evidence of increased risk for
populations of low socioeconomic
status. Recent studies evaluated in the
Supplement support the conclusion of
the 2019 p.m. ISA with respect to
disparities in both PM2.5 exposure and
health risk by race and ethnicity and
provide additional support for
disparities for populations of lower
socioeconomic status.111 Additionally,
evidence spanning epidemiologic
studies that conducted stratified
analyses, experimental studies focusing
on animal models of disease or
110 U.S. EPA. Integrated Science Assessment (ISA)
for Particulate Matter (Final Report, 2019). U.S.
Environmental Protection Agency, Washington, DC,
EPA/600/R–19/188, 2019.
111 U.S. EPA. Supplement to the 2019 Integrated
Science Assessment for Particulate Matter (Final
Report, 2022). U.S. Environmental Protection
Agency, Washington, DC, EPA/635/R–22/028, 2022.
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individuals with pre-existing disease,
dosimetry studies, as well as studies
focusing on differential exposure
suggest that populations with preexisting cardiovascular or respiratory
disease, populations that are overweight
or obese, populations that have
particular genetic variants, and current/
former smokers could be at increased
risk for adverse PM2.5-related health
effects. The 2022 Policy Assessment for
the review of the PM NAAQS also
highlights that factors that may
contribute to increased risk of PM2.5related health effects include lifestage
(children and older adults), pre-existing
diseases (cardiovascular disease and
respiratory disease), race/ethnicity, and
socioeconomic status.112
3. Nitrogen Oxides
The most recent review of the health
effects of oxides of nitrogen completed
by EPA can be found in the 2016
Integrated Science Assessment for
Oxides of Nitrogen—Health Criteria
(ISA for Oxides of Nitrogen).113 The
primary source of NO2 is motor vehicle
emissions, and ambient NO2
concentrations tend to be highly
correlated with other traffic-related
pollutants. Thus, a key issue in
characterizing the causality of NO2health effect relationships consists of
evaluating the extent to which studies
supported an effect of NO2 that is
independent of other traffic-related
pollutants. EPA concluded that the
findings for asthma exacerbation
integrated from epidemiologic and
controlled human exposure studies
provided evidence that is sufficient to
infer a causal relationship between
respiratory effects and short-term NO2
exposure. The strongest evidence
supporting an independent effect of NO2
exposure comes from controlled human
exposure studies demonstrating
increased airway responsiveness in
individuals with asthma following
ambient-relevant NO2 exposures. The
coherence of this evidence with
epidemiologic findings for asthma
hospital admissions and emergency
department visits as well as lung
function decrements and increased
pulmonary inflammation in children
with asthma describe a plausible
pathway by which NO2 exposure can
112 U.S. EPA. Policy Assessment (PA) for the
Reconsideration of the National Ambient Air
Quality Standards for Particulate Matter (Final
Report, 2022). U.S. Environmental Protection
Agency, Washington, DC, EPA–452/R–22–004,
2022, p. 3–53.
113 U.S. EPA. Integrated Science Assessment for
Oxides of Nitrogen—Health Criteria (2016 Final
Report). U.S. Environmental Protection Agency,
Washington, DC, EPA/600/R–15/068, 2016.
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cause an asthma exacerbation. The 2016
ISA for Oxides of Nitrogen also
concluded that there is likely to be a
causal relationship between long-term
NO2 exposure and respiratory effects.
This conclusion is based on new
epidemiologic evidence for associations
of NO2 with asthma development in
children combined with biological
plausibility from experimental studies.
In evaluating a broader range of health
effects, the 2016 ISA for Oxides of
Nitrogen concluded that evidence is
‘‘suggestive of, but not sufficient to
infer, a causal relationship’’ between
short-term NO2 exposure and
cardiovascular effects and mortality and
between long-term NO2 exposure and
cardiovascular effects and diabetes,
birth outcomes, and cancer. In addition,
the scientific evidence is inadequate
(insufficient consistency of
epidemiologic and toxicological
evidence) to infer a causal relationship
for long-term NO2 exposure with
fertility, reproduction, and pregnancy,
as well as with postnatal development.
A key uncertainty in understanding the
relationship between these nonrespiratory health effects and short- or
long-term exposure to NO2 is
copollutant confounding, particularly
by other roadway pollutants. The
available evidence for non-respiratory
health effects does not adequately
address whether NO2 has an
independent effect or whether it
primarily represents effects related to
other or a mixture of traffic-related
pollutants.
The 2016 ISA for Oxides of Nitrogen
concluded that people with asthma,
children, and older adults are at
increased risk for NO2-related health
effects. In these groups and lifestages,
NO2 is consistently related to larger
effects on outcomes related to asthma
exacerbation, for which there is
confidence in the relationship with NO2
exposure.
4. Carbon Monoxide
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Information on the health effects of
CO can be found in the January 2010
Integrated Science Assessment for
Carbon Monoxide (CO ISA).114 The CO
ISA presents conclusions regarding the
presence of causal relationships
between CO exposure and categories of
adverse health effects.115 This section
114 U.S. EPA, (2010). Integrated Science
Assessment for Carbon Monoxide (Final Report).
U.S. Environmental Protection Agency,
Washington, DC, EPA/600/R–09/019F, 2010. https://
cfpub.epa.gov/ncea/cfm/
recordisplay.cfm?deid=218686.
115 The ISA evaluates the health evidence
associated with different health effects, assigning
one of five ‘‘weight of evidence’’ determinations:
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provides a summary of the health effects
associated with exposure to ambient
concentrations of CO, along with the CO
ISA conclusions.116
Controlled human exposure studies of
subjects with coronary artery disease
show a decrease in the time to onset of
exercise-induced angina (chest pain)
and electrocardiogram changes
following CO exposure. In addition,
epidemiologic studies observed
associations between short-term CO
exposure and cardiovascular morbidity,
particularly increased emergency room
visits and hospital admissions for
coronary heart disease (including
ischemic heart disease, myocardial
infarction, and angina). Some
epidemiologic evidence is also available
for increased hospital admissions and
emergency room visits for congestive
heart failure and cardiovascular disease
as a whole. The CO ISA concludes that
a causal relationship is likely to exist
between short-term exposures to CO and
cardiovascular morbidity. It also
concludes that available data are
inadequate to conclude that a causal
relationship exists between long-term
exposures to CO and cardiovascular
morbidity.
Animal studies show various
neurological effects with in-utero CO
exposure. Controlled human exposure
studies report central nervous system
and behavioral effects following lowlevel CO exposures, although the
findings have not been consistent across
all studies. The CO ISA concludes that
the evidence is suggestive of a causal
relationship with both short- and longterm exposure to CO and central
nervous system effects.
A number of studies cited in the CO
ISA have evaluated the role of CO
exposure in birth outcomes such as
preterm birth or cardiac birth defects.
There is limited epidemiologic evidence
of a CO-induced effect on preterm births
and birth defects, with weak evidence
for a decrease in birth weight. Animal
toxicological studies have found
perinatal CO exposure to affect birth
weight, as well as other developmental
outcomes. The CO ISA concludes that
the evidence is suggestive of a causal
relationship between long-term
causal relationship, likely to be a causal
relationship, suggestive of a causal relationship,
inadequate to infer a causal relationship, and not
likely to be a causal relationship. For definitions of
these levels of evidence, please refer to Section 1.6
of the ISA.
116 Personal exposure includes contributions from
many sources, and in many different environments.
Total personal exposure to CO includes both
ambient and non-ambient components; and both
components may contribute to adverse health
effects.
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exposures to CO and developmental
effects and birth outcomes.
Epidemiologic studies provide
evidence of associations between shortterm CO concentrations and respiratory
morbidity such as changes in
pulmonary function, respiratory
symptoms, and hospital admissions. A
limited number of epidemiologic
studies considered copollutants such as
ozone, SO2, and PM in two-pollutant
models and found that CO risk estimates
were generally robust, although this
limited evidence makes it difficult to
disentangle effects attributed to CO
itself from those of the larger complex
air pollution mixture. Controlled human
exposure studies have not extensively
evaluated the effect of CO on respiratory
morbidity. Animal studies at levels of
50–100 ppm CO show preliminary
evidence of altered pulmonary vascular
remodeling and oxidative injury. The
CO ISA concludes that the evidence is
suggestive of a causal relationship
between short-term CO exposure and
respiratory morbidity, and inadequate to
conclude that a causal relationship
exists between long-term exposure and
respiratory morbidity.
Finally, the CO ISA concludes that
the epidemiologic evidence is
suggestive of a causal relationship
between short-term concentrations of
CO and mortality. Epidemiologic
evidence suggests an association exists
between short-term exposure to CO and
mortality, but limited evidence is
available to evaluate cause-specific
mortality outcomes associated with CO
exposure. In addition, the attenuation of
CO risk estimates that was often
observed in copollutant models
contributes to the uncertainty as to
whether CO is acting alone or as an
indicator for other combustion-related
pollutants. The CO ISA also concludes
that there is not likely to be a causal
relationship between relevant long-term
exposures to CO and mortality.
5. Diesel Exhaust
In EPA’s 2002 Diesel Health
Assessment Document (Diesel HAD),
exposure to diesel exhaust was
classified as likely to be carcinogenic to
humans by inhalation from
environmental exposures, in accordance
with the revised draft 1996/1999 EPA
cancer guidelines.117 118 A number of
117 U.S. EPA. (1999). Guidelines for Carcinogen
Risk Assessment. Review Draft. NCEA–F–0644,
July. Washington, DC: U.S. EPA. Retrieved on
March 19, 2009 from https://cfpub.epa.gov/ncea/
cfm/recordisplay.cfm?deid=54932.
118 U.S. EPA (2002). Health Assessment
Document for Diesel Engine Exhaust. EPA/600/8–
90/057F Office of research and Development,
Washington, DC. Retrieved on March 17, 2009 from
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other agencies (National Institute for
Occupational Safety and Health, the
International Agency for Research on
Cancer, the World Health Organization,
California EPA, and the U.S.
Department of Health and Human
Services) made similar hazard
classifications prior to 2002. EPA also
concluded in the 2002 Diesel HAD that
it was not possible to calculate a cancer
unit risk for diesel exhaust due to
limitations in the exposure data for the
occupational groups or the absence of a
dose-response relationship.
In the absence of a cancer unit risk,
the Diesel HAD sought to provide
additional insight into the significance
of the diesel exhaust cancer hazard by
estimating possible ranges of risk that
might be present in the population. An
exploratory analysis was used to
characterize a range of possible lung
cancer risk. The outcome was that
environmental risks of cancer from longterm diesel exhaust exposures could
plausibly range from as low as 10¥5 to
as high as 10¥3. Because of
uncertainties, the analysis
acknowledged that the risks could be
lower than 10¥5, and a zero risk from
diesel exhaust exposure could not be
ruled out.
Noncancer health effects of acute and
chronic exposure to diesel exhaust
emissions are also of concern to EPA.
EPA derived a diesel exhaust reference
concentration (RfC) from consideration
of four well-conducted chronic rat
inhalation studies showing adverse
pulmonary effects. The RfC is 5 mg/m3
for diesel exhaust measured as diesel
particulate matter. This RfC does not
consider allergenic effects such as those
associated with asthma or immunologic
or the potential for cardiac effects. There
was emerging evidence in 2002,
discussed in the Diesel HAD, that
exposure to diesel exhaust can
exacerbate these effects, but the
exposure-response data were lacking at
that time to derive an RfC based on
these then-emerging considerations. The
Diesel HAD states, ‘‘With [diesel
particulate matter] being a ubiquitous
component of ambient PM, there is an
uncertainty about the adequacy of the
existing [diesel exhaust] noncancer
database to identify all the pertinent
[diesel exhaust]-caused noncancer
health hazards.’’ The Diesel HAD also
notes ‘‘that acute exposure to [diesel
exhaust] has been associated with
irritation of the eye, nose, and throat,
respiratory symptoms (cough and
phlegm), and neurophysiological
symptoms such as headache,
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recordisplay.cfm?deid=29060. pp. 1–1 1–2.
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lightheadedness, nausea, vomiting, and
numbness or tingling of the
extremities.’’ The Diesel HAD notes that
the cancer and noncancer hazard
conclusions applied to the general use
of diesel engines then on the market and
as cleaner engines replace a substantial
number of existing ones, the
applicability of the conclusions would
need to be reevaluated.
It is important to note that the Diesel
HAD also briefly summarizes health
effects associated with ambient PM and
discusses EPA’s then-annual PM2.5
NAAQS of 15 mg/m3.119 There is a large
and extensive body of human data
showing a wide spectrum of adverse
health effects associated with exposure
to ambient PM, of which diesel exhaust
is an important component. The PM2.5
NAAQS is designed to provide
protection from the noncancer health
effects and premature mortality
attributed to exposure to PM2.5. The
contribution of diesel PM to total
ambient PM varies in different regions
of the country and also, within a region,
from one area to another. The
contribution can be high in nearroadway environments, for example, or
in other locations where diesel engine
use is concentrated.
Since 2002, several new studies have
been published which continue to
report increased lung cancer risk
associated with occupational exposure
to diesel exhaust from older engines. Of
particular note since 2011 are three new
epidemiology studies that have
examined lung cancer in occupational
populations, for example, truck drivers,
underground nonmetal miners, and
other diesel motor-related occupations.
These studies reported increased risk of
lung cancer with exposure to diesel
exhaust with evidence of positive
exposure-response relationships to
varying degrees.120 121 122 These newer
studies (along with others that have
appeared in the scientific literature) add
to the evidence EPA evaluated in the
2002 Diesel HAD and further reinforce
the concern that diesel exhaust
exposure likely poses a lung cancer
119 See Section II.A.2 for discussion of the current
PM2.5 NAAQS standard.
120 Garshick, Eric, Francine Laden, Jaime E. Hart,
Mary E. Davis, Ellen A. Eisen, and Thomas J. Smith.
2012. Lung cancer and elemental carbon exposure
in trucking industry workers. Environmental Health
Perspectives 120(9): 1301–1306.
121 Silverman, D.T., Samanic, C.M., Lubin, J.H.,
Blair, A.E., Stewart, P.A., Vermeulen, R., & Attfield,
M.D. (2012). The diesel exhaust in miners study: a
nested case–control study of lung cancer and diesel
exhaust. Journal of the National Cancer Institute.
122 Olsson, Ann C., et al. ‘‘Exposure to diesel
motor exhaust and lung cancer risk in a pooled
analysis from case-control studies in Europe and
Canada.’’ American Journal of Respiratory and
Critical Care Medicine 183.7 (2011): 941–948.
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hazard. The findings from these newer
studies do not necessarily apply to
newer technology diesel engines (i.e.,
heavy-duty highway engines from 2007
and later model years) since the newer
engines have large reductions in the
emission constituents compared to older
technology diesel engines.
In light of the growing body of
scientific literature evaluating the health
effects of exposure to diesel exhaust, in
June 2012 the World Health
Organization’s International Agency for
Research on Cancer (IARC), a
recognized international authority on
the carcinogenic potential of chemicals
and other agents, evaluated the full
range of cancer-related health effects
data for diesel engine exhaust. IARC
concluded that diesel exhaust should be
regarded as ‘‘carcinogenic to
humans.’’ 123 This designation was an
update from its 1988 evaluation that
considered the evidence to be indicative
of a ‘‘probable human carcinogen.’’
6. Air Toxics
Heavy-duty engine emissions
contribute to ambient levels of air toxics
that are known or suspected human or
animal carcinogens, or that have
noncancer health effects. These
compounds include, but are not limited
to, benzene, formaldehyde,
acetaldehyde, and naphthalene. These
compounds were identified as national
or regional cancer risk drivers or
contributors in the 2018 AirToxScreen
Assessment and have significant
inventory contributions from mobile
sources.124 125 Chapter 4 of the RIA
includes additional information on the
health effects associated with exposure
to each of these pollutants.
7. Exposure and Health Effects
Associated With Traffic
Locations in close proximity to major
roadways generally have elevated
concentrations of many air pollutants
emitted from motor vehicles. Hundreds
of studies have been published in peerreviewed journals, concluding that
concentrations of CO, CO2, NO, NO2,
benzene, aldehydes, PM, black carbon,
and many other compounds are elevated
in ambient air within approximately
123 IARC [International Agency for Research on
Cancer]. (2013). Diesel and gasoline engine exhausts
and some nitroarenes. IARC Monographs Volume
105. [Online at https://monographs.iarc.fr/ENG/
Monographs/vol105/index.php].
124 U.S. EPA (2022) Technical Support Document
EPA Air Toxics Screening Assessment.
2017AirToxScreen TSD. https://www.epa.gov/
system/files/documents/2022-03/airtoxscreen_
2017tsd.pdf.
125 U.S. EPA (2022) 2018 AirToxScreen Risk
Drivers. https://www.epa.gov/AirToxScreen/
airtoxscreen-risk-drivers.
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300–600 meters (about 1,000–2,000 feet)
of major roadways. The highest
concentrations of most pollutants
emitted directly by motor vehicles are
found at locations within 50 meters
(about 165 feet) of the edge of a
roadway’s traffic lanes.
A large-scale review of air quality
measurements in the vicinity of major
roadways between 1978 and 2008
concluded that the pollutants with the
steepest concentration gradients in
vicinities of roadways were CO, UFPs,
metals, elemental carbon (EC), NO,
NOX, and several VOCs.126 These
pollutants showed a large reduction in
concentrations within 100 meters
downwind of the roadway. Pollutants
that showed more gradual reductions
with distance from roadways included
benzene, NO2, PM2.5, and PM10. In
reviewing the literature, Karner et al.,
(2010) reported that results varied based
on the method of statistical analysis
used to determine the gradient in
pollutant concentration. More recent
studies continue to show significant
concentration gradients of traffic-related
air pollution around major
roads.127 128 129 130 131 132 133 134 135 136
126 Karner, A.A.; Eisinger, D.S.; Niemeier, D.A.
(2010). Near-roadway air quality: synthesizing the
findings from real-world data. Environ Sci Technol
44: 5334–5344.
127 McDonald, B.C.; McBride, Z.C.; Martin, E.W.;
Harley, R.A. (2014) High-resolution mapping of
motor vehicle carbon dioxide emissions. J.
Geophys. Res. Atmos.,119, 5283–5298, doi:10.1002/
2013JD021219.
128 Kimbrough, S.; Baldauf, R.W.; Hagler, G.S.W.;
Shores, R.C.; Mitchell, W.; Whitaker, D.A.; Croghan,
C.W.; Vallero, D.A. (2013) Long-term continuous
measurement of near-road air pollution in Las
Vegas: seasonal variability in traffic emissions
impact on air quality. Air Qual Atmos Health 6:
295–305. DOI 10.1007/s11869-012-0171-x.
129 Kimbrough, S.; Palma, T.; Baldauf, R.W. (2014)
Analysis of mobile source air toxics (MSATs)—
Near-road VOC and carbonyl concentrations.
Journal of the Air & Waste Management
Association, 64:3, 349–359, DOI: 10.1080/
10962247.2013.863814.
130 Kimbrough, S.; Owen, R.C.; Snyder, M.;
Richmond-Bryant, J. (2017) NO to NO2 Conversion
Rate Analysis and Implications for Dispersion
Model Chemistry Methods using Las Vegas, Nevada
Near-Road Field Measurements. Atmos Environ
165: 23–24.
131 Hilker, N.; Wang, J.W.; Jong, C–H.; Healy,
R.M.; Sofowote, U.; Debosz, J.; Su, Y.; Noble, M.;
Munoz, A.; Doerkson, G.; White, L.; Audette, C.;
Herod, D.; Brook, J.R.; Evans, G.J. (2019) Trafficrelated air pollution near roadways: discerning
local impacts from background. Atmos. Meas.
Tech., 12, 5247–5261. https://doi.org/10.5194/amt12-5247-2019.
132 Grivas, G.; Stavroulas, I.; Liakakou, E.;
Kaskaoutis, D.G.; Bougiatioti, A.; Paraskevopoulou,
D.; Gerasopoulos, E.; Mihalopoulos, N. (2019)
Measuring the spatial variability of black carbon in
Athens during wintertime. Air Quality, Atmosphere
& Health (2019) 12:1405–1417. https://doi.org/
10.1007/s11869-019-00756-y.
133 Apte, J.S.; Messier, K.P.; Gani, S.; Brauer, M.;
Kirchstetter, T.W.; Lunden, M.M.; Marshall, J.D.;
Portier, C.J.; Vermeulen, R.C.H.; Hamburg, S.P.
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There is evidence that EPA’s regulations
for vehicles have lowered the near-road
concentrations and gradients.137
Starting in 2010, EPA required through
the NAAQS process that air quality
monitors be placed near high-traffic
roadways for determining
concentrations of CO, NO2, and PM2.5
(in addition to those existing monitors
located in neighborhoods and other
locations farther away from pollution
sources). The monitoring data for NO2
indicate that in urban areas, monitors
near roadways often report the highest
concentrations of NO2.138 More recent
studies of traffic-related air pollutants
continue to report sharp gradients
around roadways, particularly within
several hundred meters.139 140
For pollutants with relatively high
background concentrations relative to
near-road concentrations, detecting
concentration gradients can be difficult.
For example, many carbonyls have high
background concentrations as a result of
photochemical breakdown of precursors
from many different organic
compounds. However, several studies
(2017) High-Resolution Air Pollution Mapping with
Google Street View Cars: Exploiting Big Data.
Environ Sci Technol 51: 6999–7008. https://doi.org/
10.1021/acs.est.7b00891.
134 Dabek-Zlotorzynska, E.; Celo, V.; Ding, L.;
Herod, D.; Jeong, C–H.; Evans, G.; Hilker, N. (2019)
Characteristics and sources of PM2.5 and reactive
gases near roadways in two metropolitan areas in
Canada. Atmos Environ 218: 116980. https://
doi.org/10.1016/j.atmosenv.2019.116980.
135 Apte, J.S.; Messier, K.R.; Gani, S.; et al. (2017)
High-resolution air pollution mapping with Google
Street View cars: exploiting big data. Environ Sci
Technol 51: 6999–7018, [Online at https://doi.org/
10.1021/acs.est.7b00891].
136 Gu, P.; Li, H.Z.; Ye, Q.; et al. (2018) Intercity
variability of particulate matter is driven by
carbonaceous sources and correlated with land-use
variables. Environ Sci Technol 52: 52: 11545–
11554. [Online at https://dx.doi.org/10.1021/
acs.est.8b03833].
137 Sarnat, J.A.; Russell, A.; Liang, D.; Moutinho,
J.L.; Golan, R.; Weber, R.; Gao, D.; Sarnat, S.; Chang,
H.H.; Greenwald, R.; Yu, T. (2018) Developing
Multipollutant Exposure Indicators of Traffic
Pollution: The Dorm Room Inhalation to Vehicle
Emissions (DRIVE) Study. Health Effects Institute
Research Report Number 196. [Online at: https://
www.healtheffects.org/publication/developingmultipollutant-exposure-indicators-trafficpollution-dorm-room-inhalation].
138 Gantt, B; Owen, R.C.; Watkins, N. (2021)
Characterizing nitrogen oxides and fine particulate
matter near major highways in the United States
using the National Near-road Monitoring Network.
Environ Sci Technol 55: 2831–2838. [Online at
https://doi.org/10.1021/acs.est.0c05851].
139 Apte, J.S.; Messier, K.R.; Gani, S.; et al. (2017)
High-resolution air pollution mapping with Google
Street View cars: exploiting big data. Environ Sci
Technol 51: 6999–7018, [Online at https://doi.org/
10.1021/acs.est.7b00891].
140 Gu, P.; Li, H.Z.; Ye, Q.; et al. (2018) Intercity
variability of particulate matter is driven by
carbonaceous sources and correlated with land-use
variables. Environ Sci Technol 52: 52: 11545–
11554. [Online at https://dx.doi.org/10.1021/
acs.est.8b03833].
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have measured carbonyls in multiple
weather conditions and found higher
concentrations of many carbonyls
downwind of roadways.141 142 These
findings suggest a substantial roadway
source of these carbonyls.
In the past 30 years, many studies
have been published with results
reporting that populations who live,
work, or go to school near high-traffic
roadways experience higher rates of
numerous adverse health effects,
compared to populations far away from
major roads.143 In addition, numerous
studies have found adverse health
effects associated with spending time in
traffic, such as commuting or walking
along high-traffic roadways, including
studies among children.144 145 146 147 The
health outcomes with the strongest
evidence linking them with trafficassociated air pollutants are respiratory
effects, particularly in asthmatic
children, and cardiovascular effects.
Commenters on the NPRM stressed the
importance of consideration of the
impacts of traffic-related air pollution,
especially NOX, on children’s health.
Numerous reviews of this body of
health literature have been published. In
a 2022 final report, an expert panel of
the Health Effects Institute (HEI)
employed a systematic review focusing
on selected health endpoints related to
exposure to traffic-related air
pollution.148 The HEI panel concluded
141 Liu, W.; Zhang, J.; Kwon, J.l.; et l. (2006).
Concentrations and source characteristics of
airborne carbonyl compounds measured outside
urban residences. J Air Waste Manage Assoc 56:
1196–1204.
142 Cahill, T.M.; Charles, M.J.; Seaman, V.Y.
(2010). Development and application of a sensitive
method to determine concentrations of acrolein and
other carbonyls in ambient air. Health Effects
Institute Research Report 149. Available at https://
www.healtheffects.org/system/files/Cahill149.pdf.
143 In the widely-used PubMed database of health
publications, between January 1, 1990 and
December 31, 2021, 1,979 publications contained
the keywords ‘‘traffic, pollution, epidemiology,’’
with approximately half the studies published after
2015.
144 Laden, F.; Hart, J.E.; Smith, T.J.; Davis, M.E.;
Garshick, E. (2007) Cause-specific mortality in the
unionized U.S. trucking industry. Environmental
Health Perspect 115:1192–1196.
145 Peters, A.; von Klot, S.; Heier, M.;
Trentinaglia, I.; Ho¨rmann, A.; Wichmann, H.E.;
Lo¨wel, H. (2004) Exposure to traffic and the onset
of myocardial infarction. New England J Med 351:
1721–1730.
146 Zanobetti, A.; Stone, P.H.; Spelzer, F.E.;
Schwartz, J.D.; Coull, B.A.; Suh, H.H.; Nearling,
B.D.; Mittleman, M.A.; Verrier, R.L.; Gold, D.R.
(2009) T-wave alternans, air pollution and traffic in
high-risk subjects. Am J Cardiol 104: 665–670.
147 Adar, S.; Adamkiewicz, G.; Gold, D.R.;
Schwartz, J.; Coull, B.A.; Suh, H. (2007) Ambient
and microenvironmental particles and exhaled
nitric oxide before and after a group bus trip.
Environ Health Perspect 115: 507–512.
148 HEI Panel on the Health Effects of Long-Term
Exposure to Traffic-Related Air Pollution (2022)
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that there was a high level of confidence
in evidence between long-term exposure
to traffic-related air pollution and health
effects in adults, including all-cause,
circulatory, and ischemic heart disease
mortality.149 The panel also found that
there is a moderate-to-high level of
confidence in evidence of associations
with asthma onset and acute respiratory
infections in children and lung cancer
and asthma onset in adults. This report
follows on an earlier expert review
published by HEI in 2010, where it
found strongest evidence for asthmarelated traffic impacts. Other literature
reviews have been published with
conclusions generally similar to the HEI
panels’.150 151 152 153 Additionally, in
2014, researchers from the U.S. Centers
for Disease Control and Prevention
(CDC) published a systematic review
and meta-analysis of studies evaluating
the risk of childhood leukemia
associated with traffic exposure and
reported positive associations between
‘‘postnatal’’ proximity to traffic and
leukemia risks, but no such association
for ‘‘prenatal’’ exposures.154 The U.S.
Department of Health and Human
Services’ National Toxicology Program
(NTP) published a monograph including
a systematic review of traffic-related air
pollution and its impacts on
hypertensive disorders of pregnancy.
The NTP concluded that exposure to
traffic-related air pollution is
‘‘presumed to be a hazard to pregnant
Systematic review and meta-analysis of selected
health effects of long-term exposure to trafficrelated air pollution. Health Effects Institute Special
Report 23. [Online at https://www.healtheffects.org/
system/files/hei-special-report-23_1.pdf.] This more
recent review focused on health outcomes related
to birth effects, respiratory effects, cardiometabolic
effects, and mortality.
149 Boogaard, H.; Patton. A.P.; Atkinson, R.W.;
Brook, J.R.; Chang, H.H.; Crouse, D.L.; Fussell, J.C.;
Hoek, G.; Hoffman, B.; Kappeler, R.; Kutlar Joss, M.;
Ondras, M.; Sagiv, S.K.; Somoli, E.; Shaikh, R.;
Szpiro, A.A.; Van Vliet E.D.S.; Vinneau, D.; Weuve,
J.; Lurmann, F.W.; Forastiere, F. (2022) Long-term
exposure to traffic-related air pollution and selected
health outcomes: a systematic review and metaanalysis. Environ Intl 164: 107262. [Online at
https://doi.org/10.1016/j.envint.2022.107262].
150 Boothe, V.L.; Shendell, D.G. (2008). Potential
health effects associated with residential proximity
to freeways and primary roads: review of scientific
literature, 1999–2006. J Environ Health 70: 33–41.
151 Salam, M.T.; Islam, T.; Gilliland, F.D. (2008).
Recent evidence for adverse effects of residential
proximity to traffic sources on asthma. Curr Opin
Pulm Med 14: 3–8.
152 Sun, X.; Zhang, S.; Ma, X. (2014) No
association between traffic density and risk of
childhood leukemia: a meta-analysis. Asia Pac J
Cancer Prev 15: 5229–5232.
153 Raaschou-Nielsen, O.; Reynolds, P. (2006). Air
pollution and childhood cancer: a review of the
epidemiological literature. Int J Cancer 118: 2920–
9.
154 Boothe, V.L.; Boehmer, T.K.; Wendel, A.M.;
Yip, F.Y. (2014) Residential traffic exposure and
childhood leukemia: a systematic review and metaanalysis. Am J Prev Med 46: 413–422.
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women’’ for developing hypertensive
disorders of pregnancy.155
Health outcomes with few
publications suggest the possibility of
other effects still lacking sufficient
evidence to draw definitive conclusions.
Among these outcomes with a small
number of positive studies are
neurological impacts (e.g., autism and
reduced cognitive function) and
reproductive outcomes (e.g., preterm
birth, low birth weight).156 157 158 159 160
In addition to health outcomes,
particularly cardiopulmonary effects,
conclusions of numerous studies
suggest mechanisms by which trafficrelated air pollution affects health. For
example, numerous studies indicate that
near-roadway exposures may increase
systemic inflammation, affecting organ
systems, including blood vessels and
lungs.161 162 163 164 Additionally, longterm exposures in near-road
environments have been associated with
inflammation-associated conditions,
such as atherosclerosis and
asthma.165 166 167
155 National Toxicology Program (2019) NTP
Monograph on the Systematic Review of Trafficrelated Air Pollution and Hypertensive Disorders of
Pregnancy. NTP Monograph 7. https://
ntp.niehs.nih.gov/ntp/ohat/trap/mgraph/trap_final_
508.pdf.
156 Volk, H.E.; Hertz-Picciotto, I.; Delwiche, L.; et
al. (2011). Residential proximity to freeways and
autism in the CHARGE study. Environ Health
Perspect 119: 873–877.
157 Franco-Suglia, S.; Gryparis, A.; Wright, R.O.;
et al. (2007). Association of black carbon with
cognition among children in a prospective birth
cohort study. Am J Epidemiol. doi: 10.1093/aje/
kwm308. [Online at https://dx.doi.org].
158 Power, M.C.; Weisskopf, M.G.; Alexeef, S.E.; et
al. (2011). Traffic-related air pollution and cognitive
function in a cohort of older men. Environ Health
Perspect 2011: 682–687.
159 Wu, J.; Wilhelm, M.; Chung, J.; et al. (2011).
Comparing exposure assessment methods for trafficrelated air pollution in and adverse pregnancy
outcome study. Environ Res 111: 685–6692.
160 Stenson, C.; Wheeler, A.J.; Carver, A.; et al.
(2021) The impact of traffic-related air pollution on
child and adolescent academic performance: a
systematic review. Environ Intl 155: 106696 [Online
at https://doi.org/10.1016/j.envint.2021.106696].
161 Riediker, M. (2007). Cardiovascular effects of
fine particulate matter components in highway
patrol officers. Inhal Toxicol 19: 99–105. doi:
10.1080/08958370701495238.
162 Alexeef, S.E.; Coull, B.A.; Gryparis, A.; et al.
(2011). Medium-term exposure to traffic-related air
pollution and markers of inflammation and
endothelial function. Environ Health Perspect 119:
481–486. doi:10.1289/ehp.1002560.
163 Eckel. S.P.; Berhane, K.; Salam, M.T.; et al.
(2011). Residential Traffic-related pollution
exposure and exhaled nitric oxide in the Children’s
Health Study. Environ Health Perspect.
doi:10.1289/ehp.1103516.
164 Zhang, J.; McCreanor, J.E.; Cullinan, P.; et al.
(2009). Health effects of real-world exposure diesel
exhaust in persons with asthma. Res Rep Health
Effects Inst 138. [Online at https://
www.healtheffects.org].
165 Adar, S.D.; Klein, R.; Klein, E.K.; et al. (2010).
Air pollution and the microvasculature: a cross-
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Several studies suggest that some
factors may increase susceptibility to
the effects of traffic-associated air
pollution. Several studies have found
stronger adverse health associations in
children experiencing chronic social
stress, such as in violent neighborhoods
or in homes with low incomes or high
family stress.168 169 170 171
The risks associated with residence,
workplace, or schools near major roads
are of potentially high public health
significance due to the large population
in such locations. The 2013 U.S. Census
Bureau’s American Housing Survey
(AHS) was the last AHS that included
whether housing units were within 300
feet of an ‘‘airport, railroad, or highway
with four or more lanes.’’ 172 The 2013
survey reports that 17.3 million housing
units, or 13 percent of all housing units
in the United States, were in such areas.
Assuming that populations and housing
units are in the same locations, this
corresponds to a population of more
than 41 million U.S. residents in close
proximity to high-traffic roadways or
other transportation sources. According
to the Central Intelligence Agency’s
World Factbook, based on data collected
between 2012–2014, the United States
had 6,586,610 km of roadways, 293,564
km of railways, and 13,513 airports. As
such, highways represent the
overwhelming majority of transportation
facilities described by this factor in the
AHS.
sectional assessment of in vivo retinal images in the
population-based Multi-Ethnic Study of
Atherosclerosis. PLoS Med 7(11): E1000372.
doi:10.1371/journal.pmed.1000372. Available at
https://dx.doi.org.
166 Kan, H.; Heiss, G.; Rose, K.M.; et al. (2008).
Prospective analysis of traffic exposure as a risk
factor for incident coronary heart disease: The
Atherosclerosis Risk in Communities (ARIC) study.
Environ Health Perspect 116: 1463–1468.
doi:10.1289/ehp.11290. Available at https://
dx.doi.org.
167 McConnell, R.; Islam, T.; Shankardass, K.; et
al. (2010). Childhood incident asthma and trafficrelated air pollution at home and school. Environ
Health Perspect 1021–1026.
168 Islam, T.; Urban, R.; Gauderman, W.J.; et al.
(2011). Parental stress increases the detrimental
effect of traffic exposure on children’s lung
function. Am J Respir Crit Care Med.
169 Clougherty, J.E.; Levy, J.I.; Kubzansky, L.D.; et
al. (2007). Synergistic effects of traffic-related air
pollution and exposure to violence on urban asthma
etiology. Environ Health Perspect 115: 1140–1146.
170 Chen, E.; Schrier, H.M.; Strunk, R.C.; et al.
(2008). Chronic traffic-related air pollution and
stress interact to predict biologic and clinical
outcomes in asthma. Environ Health Perspect 116:
970–5.
171 Long, D.; Lewis, D.; Langpap, C. (2021)
Negative traffic externalities and infant health: the
role of income heterogeneity and residential sorting.
Environ and Resource Econ 80: 637–674. [Online at
https://doi.org/10.1007/s10640-021-00601-w].
172 The variable was known as ‘‘ETRANS’’ in the
questions about the neighborhood.
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EPA also conducted a study to
estimate the number of people living
near truck freight routes in the United
States.173 Based on a population
analysis using the U.S. Department of
Transportation’s (USDOT) Freight
Analysis Framework 4 (FAF4) and
population data from the 2010
decennial census, an estimated 72
million people live within 200 meters of
these freight routes.174 175 In addition,
relative to the rest of the population,
people of color and those with lower
incomes are more likely to live near
FAF4 truck routes. They are also more
likely to live in metropolitan areas. The
EPA’s Exposure Factor Handbook also
indicates that, on average, Americans
spend more than an hour traveling each
day, bringing nearly all residents into a
high-exposure microenvironment for
part of the day.176
As described in Section VII.H.1, we
estimate that about 10 million students
attend schools within 200 meters of
major roads.177 Research into the impact
of traffic-related air pollution on school
performance is tentative. A review of
this literature found some evidence that
children exposed to higher levels of
traffic-related air pollution show poorer
academic performance than those
exposed to lower levels of traffic-related
air pollution.178 However, this evidence
was judged to be weak due to
limitations in the assessment methods.
While near-roadway studies focus on
residents near roads or others spending
considerable time near major roads, the
173 U.S. EPA (2021). Estimation of Population
Size and Demographic Characteristics among
People Living Near Truck Routes in the
Conterminous United States. Memorandum to the
Docket.
174 FAF4 is a model from the USDOT’s Bureau of
Transportation Statistics (BTS) and Federal
Highway Administration (FHWA), which provides
data associated with freight movement in the U.S.
It includes data from the 2012 Commodity Flow
Survey (CFS), the Census Bureau on international
trade, as well as data associated with construction,
agriculture, utilities, warehouses, and other
industries. FAF4 estimates the modal choices for
moving goods by trucks, trains, boats, and other
types of freight modes. It includes traffic
assignments, including truck flows on a network of
truck routes. https://ops.fhwa.dot.gov/freight/
freight_analysis/faf/.
175 The same analysis estimated the population
living within 100 meters of a FAF4 truck route is
41 million.
176 EPA. (2011) Exposure Factors Handbook: 2011
Edition. Chapter 16. Online at https://www.epa.gov/
sites/production/files/2015-09/documents/efhChapter16.pdf.
177 Pedde, M.; Bailey, C. (2011) Identification of
Schools within 200 Meters of U.S. Primary and
Secondary Roads. Memorandum to the docket.
178 Stenson, C.; Wheeler, A.J.; Carver, A.; et al.
(2021) The impact of traffic-related air pollution on
child and adolescent academic performance: a
systematic review. Environ Intl 155: 106696.
[Online at https://doi.org/10.1016/
j.envint.2021.106696].
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duration of commuting results in
another important contributor to overall
exposure to traffic-related air pollution.
Studies of health that address time
spent in transit have found evidence of
elevated risk of cardiac impacts.179 180 181
Studies have also found that school bus
emissions can increase student
exposures to diesel-related air
pollutants, and that programs that
reduce school bus emissions may
improve health and reduce school
absenteeism.182 183 184 185
C. Environmental Effects Associated
With Exposure to Pollutants Impacted
by This Rule
This section discusses the
environmental effects associated with
pollutants affected by this rule,
specifically PM, ozone, NOX and air
toxics.
1. Visibility
Visibility can be defined as the degree
to which the atmosphere is transparent
to visible light.186 Visibility impairment
is caused by light scattering and
absorption by suspended particles and
gases. It is dominated by contributions
from suspended particles except under
pristine conditions. Visibility is
important because it has direct
significance to people’s enjoyment of
daily activities in all parts of the
country. Individuals value good
179 Riediker, M.; Cascio, W.E.; Griggs, T.R.; et al.
(2004) Particulate matter exposure in cars is
associated with cardiovascular effects in healthy
young men. Am J Respir Crit Care Med 169. [Online
at https://doi.org/10.1164/rccm.200310-1463OC].
180 Peters, A.; von Klot, S.; Heier, M.; et al. (2004)
Exposure to traffic and the onset of myocardial
infarction. New Engl J Med 1721–1730. [Online at
https://doi.org/10.1056/NEJMoa040203].
181 Adar, S.D.; Gold, D.R.; Coull, B.A.; (2007)
Focused exposure to airborne traffic particles and
heart rate variability in the elderly. Epidemiology
18: 95–103 [Online at: https://doi.org/10.1097/
01.ede.0000249409.81050.46].
182 Sabin, L.; Behrentz, E.; Winer, A.M.; et al.
Characterizing the range of children’s air pollutant
exposure during school bus commutes. J Expo Anal
Environ Epidemiol 15: 377–387. [Online at https://
doi.org/10.1038/sj.jea.7500414].
183 Li, C.; N, Q.; Ryan, P.H.; School bus pollution
and changes in the air quality at schools: a case
study. J Environ Monit 11: 1037–1042. [https://
doi.org/10.1039/b819458k].
184 Austin, W.; Heutel, G.; Kreisman, D. (2019)
School bus emissions, student health and academic
performance. Econ Edu Rev 70: 108–12.
185 Adar, S.D.; D. Souza, J.; Sheppard, L.;
Adopting clean fuels and technologies on school
buses. Pollution and health impacts in children.
Am J Respir Crit Care Med 191. [Online at https://
doi.org/10.1164/rccm.201410-1924OC].
186 National Research Council, (1993). Protecting
Visibility in National Parks and Wilderness Areas.
National Academy of Sciences Committee on Haze
in National Parks and Wilderness Areas. National
Academy Press, Washington, DC. This book can be
viewed on the National Academy Press website at
https://www.nap.edu/catalog/2097/protectingvisibility-in-national-parks-and-wilderness-areas.
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visibility for the well-being it provides
them directly, where they live and
work, and in places where they enjoy
recreational opportunities. Visibility is
also highly valued in significant natural
areas, such as national parks and
wilderness areas, and special emphasis
is given to protecting visibility in these
areas. For more information on visibility
see the final 2019 p.m. ISA.187
EPA is working to address visibility
impairment. Reductions in air pollution
from implementation of various
programs associated with the Clean Air
Act Amendments of 1990 provisions
have resulted in substantial
improvements in visibility and will
continue to do so in the future.
Nationally, because trends in haze are
closely associated with trends in
particulate sulfate and nitrate due to the
relationship between their
concentration and light extinction,
visibility trends have improved as
emissions of SO2 and NOX have
decreased over time due to air pollution
regulations such as the Acid Rain
Program.188 However between 1990 and
2018, in the western part of the country,
changes in total light extinction were
smaller, and the contribution of
particulate organic matter to
atmospheric light extinction was
increasing due to increasing wildfire
emissions.189
In the Clean Air Act Amendments of
1977, Congress recognized visibility’s
value to society by establishing a
national goal to protect national parks
and wilderness areas from visibility
impairment caused by manmade
pollution.190 In 1999, EPA finalized the
regional haze program to protect the
visibility in Mandatory Class I Federal
areas.191 There are 156 national parks,
forests and wilderness areas categorized
as Mandatory Class I Federal areas.192
These areas are defined in CAA section
162 as those national parks exceeding
6,000 acres, wilderness areas, and
memorial parks exceeding 5,000 acres,
and all international parks which were
in existence on August 7, 1977.
187 U.S. EPA. Integrated Science Assessment (ISA)
for Particulate Matter (Final Report, 2019). U.S.
Environmental Protection Agency, Washington, DC,
EPA/600/R–19/188, 2019.
188 U.S. EPA. Integrated Science Assessment (ISA)
for Particulate Matter (Final Report, 2019). U.S.
Environmental Protection Agency, Washington, DC,
EPA/600/R–19/188, 2019.
189 Hand, J.L.; Prenni, A.J.; Copeland, S.;
Schichtel, B.A.; Malm, W.C. (2020). Thirty years of
the Clean Air Act Amendments: Impacts on haze in
remote regions of the United States (1990–2018).
Atmos Environ 243: 117865.
190 See CAA section 169(a).
191 64 FR 35714, July 1, 1999.
192 62 FR 38680–38681, July 18, 1997.
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EPA has also concluded that PM2.5
causes adverse effects on visibility in
other areas that are not targeted by the
Regional Haze Rule, such as urban
areas, depending on PM2.5
concentrations and other factors such as
dry chemical composition and relative
humidity (i.e., an indicator of the water
composition of the particles). The
secondary (welfare-based) PM NAAQS
provide protection against visibility
effects. In recent PM NAAQS reviews,
EPA evaluated a target level of
protection for visibility impairment that
is expected to be met through
attainment of the existing secondary PM
standards.
2. Plant and Ecosystem Effects of Ozone
The welfare effects of ozone include
effects on ecosystems, which can be
observed across a variety of scales, i.e.,
subcellular, cellular, leaf, whole plant,
population and ecosystem. When ozone
effects that begin at small spatial scales,
such as the leaf of an individual plant,
occur at sufficient magnitudes (or to a
sufficient degree), they can result in
effects being propagated along a
continuum to higher and higher levels
of biological organization. For example,
effects at the individual plant level,
such as altered rates of leaf gas
exchange, growth and reproduction,
can, when widespread, result in broad
changes in ecosystems, such as
productivity, carbon storage, water
cycling, nutrient cycling, and
community composition.
Ozone can produce both acute and
chronic injury in sensitive plant species
depending on the concentration level
and the duration of the exposure.193 In
those sensitive species,194 effects from
repeated exposure to ozone throughout
the growing season of the plant can tend
to accumulate, so even relatively low
concentrations experienced for a longer
duration have the potential to create
chronic stress on vegetation.195 196
Ozone damage to sensitive plant species
includes impaired photosynthesis and
visible injury to leaves. The impairment
of photosynthesis, the process by which
the plant makes carbohydrates (its
193 73
FR 16486, March 27, 2008.
FR 16491, March 27, 2008. Only a small
percentage of all the plant species growing within
the U.S. (over 43,000 species have been catalogued
in the USDA PLANTS database) have been studied
with respect to ozone sensitivity.
195 U.S. EPA. Integrated Science Assessment (ISA)
for Ozone and Related Photochemical Oxidants
(Final Report). U.S. Environmental Protection
Agency, Washington, DC, EPA/600/R–20/012, 2020.
196 The concentration at which ozone levels
overwhelm a plant’s ability to detoxify or
compensate for oxidant exposure varies. Thus,
whether a plant is classified as sensitive or tolerant
depends in part on the exposure levels being
considered.
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source of energy and food), can lead to
reduced crop yields, timber production,
and plant productivity and growth.
Impaired photosynthesis can also lead
to a reduction in root growth and
carbohydrate storage below ground,
resulting in other, more subtle plant and
ecosystems impacts.197 These latter
impacts include increased susceptibility
of plants to insect attack, disease, harsh
weather, interspecies competition, and
overall decreased plant vigor. The
adverse effects of ozone on areas with
sensitive species could potentially lead
to species shifts and loss from the
affected ecosystems,198 resulting in a
loss or reduction in associated
ecosystem goods and services.
Additionally, visible ozone injury to
leaves can result in a loss of aesthetic
value in areas of special scenic
significance like national parks and
wilderness areas and reduced use of
sensitive ornamentals in landscaping.199
In addition to ozone effects on
vegetation, newer evidence suggests that
ozone affects interactions between
plants and insects by altering chemical
signals (e.g., floral scents) that plants
use to communicate to other community
members, such as attraction of
pollinators.
The Ozone ISA presents more
detailed information on how ozone
affects vegetation and ecosystems.200 201
The Ozone ISA reports causal and likely
causal relationships between ozone
exposure and a number of welfare
effects and characterizes the weight of
evidence for different effects associated
with ozone.202 The Ozone ISA
concludes that visible foliar injury
effects on vegetation, reduced vegetation
growth, reduced plant reproduction,
reduced productivity in terrestrial
ecosystems, reduced yield and quality
of agricultural crops, alteration of
below-ground biogeochemical cycles,
and altered terrestrial community
197 73
FR 16492, March 27, 2008.
FR 16493–16494, March 27, 2008. Ozone
impacts could be occurring in areas where plant
species sensitive to ozone have not yet been studied
or identified.
199 73 FR 16490–16497, March 27, 2008.
200 U.S. EPA. Integrated Science Assessment (ISA)
for Ozone and Related Photochemical Oxidants
(Final Report). U.S. Environmental Protection
Agency, Washington, DC, EPA/600/R–20/012, 2020.
201 U.S. EPA. Integrated Science Assessment (ISA)
for Ozone and Related Photochemical Oxidants
(Final Report). U.S. Environmental Protection
Agency, Washington, DC, EPA/600/R–20/012, 2020.
202 The Ozone ISA evaluates the evidence
associated with different ozone related health and
welfare effects, assigning one of five ‘‘weight of
evidence’’ determinations: causal relationship,
likely to be a causal relationship, suggestive of a
causal relationship, inadequate to infer a causal
relationship, and not likely to be a causal
relationship. For more information on these levels
of evidence, please refer to Table II of the ISA.
198 73
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4325
composition are causally associated
with exposure to ozone. It also
concludes that increased tree mortality,
altered herbivore growth and
reproduction, altered plant-insect
signaling, reduced carbon sequestration
in terrestrial ecosystems, and alteration
of terrestrial ecosystem water cycling
are likely to be causally associated with
exposure to ozone.
3. Atmospheric Deposition
The Integrated Science Assessment
for Oxides of Nitrogen, Oxides of Sulfur,
and Particulate Matter—Ecological
Criteria documents the ecological effects
of the deposition of these criteria air
pollutants.203 It is clear from the body
of evidence that NOX, oxides of sulfur
(SOX), and PM contribute to total
nitrogen (N) and sulfur (S) deposition.
In turn, N and S deposition cause either
nutrient enrichment or acidification
depending on the sensitivity of the
landscape or the species in question.
Both enrichment and acidification are
characterized by an alteration of the
biogeochemistry and the physiology of
organisms, resulting in harmful declines
in biodiversity in terrestrial, freshwater,
wetland, and estuarine ecosystems in
the United States. Decreases in
biodiversity mean that some species
become relatively less abundant and
may be locally extirpated. In addition to
the loss of unique living species, the
decline in total biodiversity can be
harmful because biodiversity is an
important determinant of the stability of
ecosystems and their ability to provide
socially valuable ecosystem services.
Terrestrial, wetland, freshwater, and
estuarine ecosystems in the United
States are affected by N enrichment/
eutrophication caused by N deposition.
These effects have been consistently
documented across the United States for
hundreds of species. In aquatic systems
increased N can alter species
assemblages and cause eutrophication.
In terrestrial systems N loading can lead
to loss of nitrogen-sensitive lichen
species, decreased biodiversity of
grasslands, meadows and other sensitive
habitats, and increased potential for
invasive species. For a broader
explanation of the topics treated here,
refer to the description in Chapter 4 of
the RIA.
The sensitivity of terrestrial and
aquatic ecosystems to acidification from
N and S deposition is predominantly
governed by geology. Prolonged
exposure to excess nitrogen and sulfur
203 U.S. EPA. Integrated Science Assessment (ISA)
for Oxides of Nitrogen, Oxides of Sulfur and
Particulate Matter Ecological Criteria (Final Report).
U.S. Environmental Protection Agency,
Washington, DC, EPA/600/R–20/278, 2020.
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deposition in sensitive areas acidifies
lakes, rivers, and soils. Increased acidity
in surface waters creates inhospitable
conditions for biota and affects the
abundance and biodiversity of fishes,
zooplankton, and macroinvertebrates
and ecosystem function. Over time,
acidifying deposition also removes
essential nutrients from forest soils,
depleting the capacity of soils to
neutralize future acid loadings and
negatively affecting forest sustainability.
Major effects in forests include a decline
in sensitive tree species, such as red
spruce (Picea rubens) and sugar maple
(Acer saccharum).
Building materials including metals,
stones, cements, and paints undergo
natural weathering processes from
exposure to environmental elements
(e.g., wind, moisture, temperature
fluctuations, sunlight, etc.). Pollution
can worsen and accelerate these effects.
Deposition of PM is associated with
both physical damage (materials damage
effects) and impaired aesthetic qualities
(soiling effects). Wet and dry deposition
of PM can physically affect materials,
adding to the effects of natural
weathering processes, by potentially
promoting or accelerating the corrosion
of metals, by degrading paints, and by
deteriorating building materials such as
stone, concrete, and marble.204 The
effects of PM are exacerbated by the
presence of acidic gases and can be
additive or synergistic due to the
complex mixture of pollutants in the air
and surface characteristics of the
material. Acidic deposition has been
shown to have an effect on materials
including zinc/galvanized steel and
other metal, carbonate stone (such as
monuments and building facings), and
surface coatings (paints).205 The effects
on historic buildings and outdoor works
of art are of particular concern because
of the uniqueness and irreplaceability of
many of these objects. In addition to
aesthetic and functional effects on
metals, stone, and glass, altered energy
efficiency of photovoltaic panels by PM
deposition is also becoming an
important consideration for impacts of
air pollutants on materials.
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4. Environmental Effects of Air Toxics
Emissions from producing,
transporting, and combusting fuel
contribute to ambient levels of
204 U.S. EPA. Integrated Science Assessment (ISA)
for Particulate Matter (Final Report, 2019). U.S.
Environmental Protection Agency, Washington, DC,
EPA/600/R–19/188, 2019.
205 Irving, P.M., e.d. 1991. Acid Deposition: State
of Science and Technology, Volume III, Terrestrial,
Materials, Health, and Visibility Effects, The U.S.
National Acid Precipitation Assessment Program,
Chapter 24, page 24–76.
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pollutants that contribute to adverse
effects on vegetation. VOCs, some of
which are considered air toxics, have
long been suspected to play a role in
vegetation damage.206 In laboratory
experiments, a wide range of tolerance
to VOCs has been observed.207
Decreases in harvested seed pod weight
have been reported for the more
sensitive plants, and some studies have
reported effects on seed germination,
flowering, and fruit ripening. Effects of
individual VOCs or their role in
conjunction with other stressors (e.g.,
acidification, drought, temperature
extremes) have not been well studied. In
a recent study of a mixture of VOCs
including ethanol and toluene on
herbaceous plants, significant effects on
seed production, leaf water content, and
photosynthetic efficiency were reported
for some plant species.208
Research suggests an adverse impact
of vehicle exhaust on plants, which has
in some cases been attributed to
aromatic compounds and in other cases
to NOX.209 210 211 The impacts of VOCs
on plant reproduction may have longterm implications for biodiversity and
survival of native species near major
roadways. Most of the studies of the
impacts of VOCs on vegetation have
focused on short-term exposure and few
studies have focused on long-term
effects of VOCs on vegetation and the
potential for metabolites of these
compounds to affect herbivores or
insects.
III. Test Procedures and Standards
In applying heavy-duty criteria
pollutant emission standards, EPA
divides engines primarily into two
types: Compression ignition (CI)
(primarily diesel-fueled engines) and
spark-ignition (SI) (primarily gasolinefueled engines). The CI standards and
206 U.S. EPA. (1991). Effects of organic chemicals
in the atmosphere on terrestrial plants. EPA/600/3–
91/001.
207 Cape J.N., I.D. Leith, J. Binnie, J. Content, M.
Donkin, M. Skewes, D.N. Price, A.R. Brown, A.D.
Sharpe. (2003). Effects of VOCs on herbaceous
plants in an open-top chamber experiment.
Environ. Pollut. 124:341–343.
208 Cape J.N., I.D. Leith, J. Binnie, J. Content, M.
Donkin, M. Skewes, D.N. Price, A.R. Brown, A.D.
Sharpe. (2003). Effects of VOCs on herbaceous
plants in an open-top chamber experiment.
Environ. Pollut. 124:341–343.
209 Viskari E–L. (2000). Epicuticular wax of
Norway spruce needles as indicator of traffic
pollutant deposition. Water, Air, and Soil Pollut.
121:327–337.
210 Ugrekhelidze D., F. Korte, G. Kvesitadze.
(1997). Uptake and transformation of benzene and
toluene by plant leaves. Ecotox. Environ. Safety
37:24–29.
211 Kammerbauer H., H. Selinger, R. Rommelt, A.
Ziegler-Jons, D. Knoppik, B. Hock. (1987). Toxic
components of motor vehicle emissions for the
spruce Picea abies. Environ. Pollut. 48:235–243.
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requirements also apply to the largest
natural gas engines. Battery-electric and
fuel-cell vehicles are also subject to
criteria pollutant standards and
requirements. Criteria pollutant exhaust
emission standards apply for four
criteria pollutants: Oxides of nitrogen
(NOX), particulate matter (PM),
hydrocarbons (HC), and carbon
monoxide (CO).212 In this Section III we
describe new emission standards that
will apply for these pollutants starting
in MY 2027. We also describe new and
updated test procedures we are
finalizing in this rule.
Section III.A provides an overview of
provisions that broadly apply for this
final rule. Section III.B and Section III.D
include the new laboratory-based
standards and final updates to test
procedures for heavy-duty compressionignition and spark-ignition engines,
respectively. Section III.C introduces the
final off-cycle standards and test
procedures that apply for compressionignition engines and extend beyond the
laboratory to on-the-road, real-world
conditions. Section III.E describes the
new refueling standards we are
finalizing for certain heavy-duty sparkignition engines. Each of these sections
describe the final new standards and
their basis, as well as describe the new
test procedures and any updates to
current test procedures, and describe
our rationale for the final program,
including feasibility demonstrations,
available data, and comments received.
A. Overview
1. Migration and Clarifications of
Regulatory Text
As noted in Section I of this preamble,
we are migrating our criteria pollutant
regulations for model year 2027 and
later heavy-duty highway engines from
their current location in 40 CFR Part 86,
subpart A, to 40 CFR Part 1036.213
Consistent with this migration, the
compliance provisions discussed in this
preamble refer to the regulations in their
new location in part 1036. In general,
this migration is not intended to change
the compliance program specified in
part 86, except as specifically finalized
in this rulemaking. EPA submitted a
memorandum to the docket describing
how we proposed to migrate
212 Reference to hydrocarbon (HC) standards
includes nonmethane hydrocarbon (NMHC),
nonmethane-nonethane hydrocarbon (NMNEHC)
and nonmethane hydrocarbon equivalent (NMHCE).
See 40 CFR 86.007–11.
213 As noted in the following sections, we are
proposing some updates to 40 CFR parts 1037,
1065, and 1068 to apply to other sectors in addition
to heavy-duty highway engines.
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certification and compliance provisions
into 40 CFR part 1036.214
i. Compression- and Spark-Ignition
Engines Regulatory Text
For many years, the regulations of 40
CFR part 86 have referred to ‘‘diesel
heavy-duty engines’’ and ‘‘Otto-cycle
heavy-duty engines’’; however, as we
migrate the heavy-duty provisions of 40
CFR part 86, subpart A, to 40 CFR part
1036 in this rule, we proposed to refer
to these engines as ‘‘compressionignition’’ (CI) and ‘‘spark-ignition’’ (SI),
respectively, which are more
comprehensive terms and consistent
with existing language in 40 CFR part
1037 for heavy-duty motor vehicle
regulations. We also proposed to update
the terminology for the primary
intended service classes in 40 CFR
1036.140 to replace Heavy heavy-duty
engine with Heavy HDE, Medium
heavy-duty engine with Medium HDE,
Light heavy-duty engine with Light
HDE, and Spark-ignition heavy-duty
engine with Spark-ignition HDE.215 We
received no adverse comment and are
finalizing these terminology changes, as
proposed. This final rule revises 40 CFR
parts 1036 and 1037 to reflect this
updated terminology. Throughout this
preamble, reference to diesel and Ottocycle engines and the previous service
class nomenclature is generally limited
to discussions relating to current test
procedures and specific terminology
used in 40 CFR part 86. Heavy-duty
engines not meeting the definition of
compression-ignition or spark-ignition
are deemed to be compression-ignition
engines for purposes of part 1036, per
40 CFR 1036.1(c) and are subject to
standards in 40 CFR 1036.104.
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ii. Heavy-Duty Hybrid Regulatory Text
Similar to our updates to more
comprehensive and consistent
terminology for CI and SI engines, as
part of this rule we are also finalizing
three main updates and clarifications to
regulatory language for hybrid engines
and hybrid powertrains. First, as
proposed, we are finalizing an updated
definition of ‘‘engine configuration’’ in
40 CFR 1036.801; the updated definition
clarifies that an engine configuration
includes hybrid components if it is
certified as a hybrid engine or hybrid
powertrain. Second, we are finalizing,
as proposed, a clarification in 40 CFR
214 Stout, Alan; Brakora, Jessica. Memorandum to
docket EPA–HQ–OAR–2019–0055. ‘‘Technical
Issues Related to Migrating Heavy-Duty Highway
Engine Certification Requirements from 40 CFR part
86, subpart A, to 40 CFR part 1036’’. March 2022.
215 This new terminology for engines is also
consistent with the ‘‘HDV’’ terminology used for
vehicle classifications in 40 CFR 1037.140.
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1036.101(b) that regulatory references in
part 1036 to engines generally apply to
hybrid engines and hybrid powertrains.
Third, we are finalizing as proposed that
manufacturers may optionally test the
hybrid engine and powertrain together,
rather than testing the engine alone. The
option to test hybrid engine and
powertrain together allows
manufacturers to demonstrate emission
performance of the hybrid technology
that are not apparent when testing the
engine alone. If the emissions results of
testing the hybrid engine and
powertrain together show NOX
emissions lower than the final
standards, then EPA anticipates that
manufacturers may choose to participate
in the NOX ABT program in the final
rule (see preamble Section IV.G for
details on the final ABT program).
We requested comment on our
proposed clarification in 40 CFR
1036.101(b) that manufacturers may
optionally test the hybrid engine and
powertrain together, rather than testing
the engine alone, and specifically,
whether EPA should require all hybrid
engines and powertrains to be certified
together, rather than making it optional.
For additional details on our proposed
updates and clarifications to regulatory
language for hybrid engines and hybrid
powertrains, as well as our specific
requests for comment on these changes,
see the proposed rule preamble (87 FR
17457, March 28, 2022).
Several commenters support the
proposal to allow manufacturers to
certify hybrid powertrains with a
powertrain test procedure, but urge EPA
to continue to allow manufacturers to
certify hybrid systems using engine
dynamometer testing procedures. These
commenters stated that the powertrain
dynamometer test procedures produce
emission results that are more
representative of hybrid engine or
powertrain on-road operation than
engine-only testing, however,
commenters also stated the proposed
test cycles are not reflective of realworld applications where hybrid
technology works well and urged EPA
to finalize different duty-cycles. In
contrast, one commenter pointed to data
collected from light-duty hybrid electric
vehicles in Europe that the commenter
stated shows hybrid-electric vehicles
(HEVs) emit at higher levels than
demonstrated in current certification
test procedures; based on those data the
commenter stated that EPA should not
allow HEVs to generate NOX emissions
credits. Separately, some commenters
also stated that requiring powertrain
testing for hybrid engines or hybrid
powertrains certification would add
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regulatory costs or other logistical
challenges.
After considering these comments,
EPA has determined that powertrain
testing for hybrid systems should
remain an option in this final rule. This
option allows manufacturers to
demonstrate emission performance of
the hybrid technology, without
requiring added test burden or logistical
constraints. We are therefore finalizing
as proposed the allowance for
manufacturers to test the hybrid engine
and powertrain together. If testing the
hybrid engine and hybrid powertrain
together results in NOX emissions that
are below the final standards, then
manufacturers can choose to certify to a
FEL below the standard, and then
generate NOX emissions credits as
provided under the final ABT program
(see Section IV.G). We disagree with one
commenter who asserted that
manufacturers should not be allowed to
generate NOX emissions credits from
HEVs based on data showing higher
emissions from HEVs operating in the
real-world compared to certification test
data in Europe. Rather, we expect the
powertrain test procedures we are
finalizing will accurately reflect NOX
emissions from HEVs due to the
specifications we are including in the
final test procedures, which differ from
the certification test procedures to
which the commenter referred.216 See
preamble Section III.B.2.v for more
details on the powertrain test
procedures that we are finalizing.
Similarly, we disagree with those
commenters urging EPA to finalize
different duty-cycle tests to reflect
hybrid real-world operations. While the
duty-cycles suggested by commenters
would represent some hybrid
operations, they would not represent the
duty-cycles of other hybrid vehicle
types. See Section 3 of the Response to
Comments document for additional
details on our responses to comments
on different duty-cycles for hybrid
vehicles, and responses to other
comments on hybrid engines and hybrid
powertrains.
In addition to our three main
proposed updates and clarifications to
regulatory language for hybrid engines
and hybrid powertrain, we also
proposed that manufacturers would
certify a hybrid engine or hybrid
powertrain to criteria pollutant
216 We note that the data provided by the
commenter was specific to light-duty vehicles and
evaluated CO2 emissions, not criteria pollutant
emissions. EPA proposed and is finalizing changes
to the light-duty test procedures for HEVs; in this
Section III we focus on heavy-duty test procedures.
See preamble Section XI and RTC Section 32 for
details on the light-duty test procedures for HEVs.
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standards by declaring a primary
intended service class of the engine
configuration using the proposed,
updated 40 CFR 1036.140.217 Our
proposal included certifying to the same
useful life requirements of the primary
intended service class, which would
provide truck owners and operators
with similar assurance of durability
regardless of the powertrain
configuration they choose. Finally, we
proposed an update to 40 CFR
1036.230(e) such that engine
configurations certified as a hybrid
engine or hybrid powertrain may not be
included in an engine family with
conventional engines, which is
consistent with the current provisions.
We received no adverse comment and
are finalizing as proposed these updates
to 40 CFR 1036.140 and 1036.230(e).
iii. Heavy-Duty Zero Emissions Vehicles
Regulatory Text
As part of this final rule we are also
updating and consolidating regulatory
language for battery-electric vehicles
and fuel cell electric vehicles (BEVs and
FCEVs), collectively referred to as zero
emissions vehicles (ZEVs). For ZEVs,
we are finalizing as proposed a
consolidation and update to our
regulations as part of a migration of
heavy-duty vehicle regulations from 40
CFR part 86 to 40 CFR part 1037. In the
HD GHG Phase 1 rulemaking, EPA
revised the heavy-duty vehicle and
engine regulations to make them
consistent with our regulatory approach
to electric vehicles (EVs) under the
light-duty vehicle program. Specifically,
we applied standards for all regulated
criteria pollutants and GHGs to all
heavy-duty vehicle types, including
EVs.218 Starting in MY 2016, criteria
pollutant standards and requirements
applicable to heavy-duty vehicles at or
below 14,000 pounds gross vehicle
weight rating (GVWR) in 40 CFR part
86, subpart S, applied to heavy-duty
EVs above 14,000 pounds GVWR
through the use of good engineering
judgment (see current 40 CFR 86.016–
1(d)(4)). Under the current 40 CFR
86.016–1(d)(4), heavy-duty vehicles
powered solely by electricity are
deemed to have zero emissions of
regulated pollutants; this provision also
provides that heavy-duty EVs may not
generate NOX or PM emission credits.
As proposed, this final rule
consolidates certification requirements
for ZEVs over 14,000 pounds GVWR in
217 The
current provisions of 40 CFR 1036.140
distinguish classes based on engine characteristics
and characteristics of the vehicles for which
manufacturers intend to design and market their
engines.
218 76 FR 57106, September 15, 2011.
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40 CFR part 1037 such that
manufacturers of ZEVs over 14,000
pounds GVWR will certify to meeting
the emission standards and
requirements of 40 CFR part 1037. There
are no criterial pollutant emission
standards in 40 CFR part 1037, so we
state in a new 40 CFR 1037.102, with
revisions from the proposed rule, that
heavy-duty vehicles without propulsion
engines are subject to the same criteria
pollutant emission standards that apply
for engines under 40 CFR part 86,
subpart A, and 40 CFR part 1036. We
further specify in the final 40 CFR
1037.102 that ZEVs are deemed to have
zero tailpipe emissions of criteria
pollutants. As discussed in Section
IV.G, we are choosing not to finalize our
proposal to allow manufacturers to
generate NOX emission credits from
ZEVs if the vehicle met certain
proposed requirements. We are
accordingly carrying forward in the final
40 CFR 1037.102 a provisions stating
that manufacturers may not generate
emission credits from ZEVs. We are
choosing not to finalize the proposed
durability requirements for ZEVs, but
we may choose in a future action to
reexamine this issue. We are finalizing
as proposed to continue to not allow
heavy-duty ZEVs to generate PM
emission credits since we are finalizing
as proposed not to allow any
manufacturer to generate PM emission
credits for use in MY 2027 and later
under the final ABT program presented
in Section IV.G.
The provisions in existing and final
40 CFR 1037.5 defer to 40 CFR 86.1801–
12 to clarify how certification
requirements apply for heavy-duty
vehicles at or below 14,000 pounds
GVWR. Emission standards and
certification requirements in 40 CFR
part 86, subpart S, generally apply for
complete heavy-duty vehicles at or
below 14,000 pounds GVWR. We
proposed to also apply emission
standards and certification requirements
under 40 CFR part 86, subpart S, for all
incomplete vehicles at or below 14,000
pounds GVWR. We decided not to adopt
this requirement and are instead
continuing to allow manufacturers to
choose whether to certify incomplete
vehicles at or below 14,000 pounds
GVWR to the emission standards and
certification requirements in either 40
CFR part 86, subpart S, or 40 CFR part
1037.
2. Numeric Standards and Test
Procedures for Compression-Ignition
and Spark-Ignition Engines
As summarized in preamble Section
I.B and detailed in this preamble
Section III, we are finalizing numeric
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NOX standards and useful life periods
that are largely consistent with the most
stringent proposed option for MY 2027.
The specific standards are summarized
in Section III.B, Section 0, Section III.D,
and Section III.E. As required by CAA
section 202(a)(3), EPA is finalizing new
NOX, PM, HC, and CO emission
standards for heavy-duty engines that
reflect the greatest degree of emission
reduction achievable through the
application of technology that we have
determined would be available for MY
2027, and in doing so have given
appropriate consideration to additional
factors, namely lead time, cost, energy,
and safety. For all heavy-duty engine
classes, the final numeric NOX
standards for medium- and high-load
engine operations match the most
stringent standards proposed for MY
2027; for low-load operations we are
finalizing the most stringent standard
proposed for any model year (see
III.B.2.iii for discussion).219 For smaller
heavy-duty engine service classes (i.e.,
light and medium heavy-duty engines
CI and SI heavy-duty engines), the
numeric standards are combined with
the longest useful life periods we
proposed. For the largest heavy-duty
engines (i.e., heavy heavy-duty engines),
the final numeric standards are
combined with the longest useful life
mileage that we proposed for MY 2027.
The final useful life periods for the
largest heavy-duty engines are 50
percent longer than today’s useful life
periods, which will play an important
role in ensuring continued emissions
control while the engines operate on the
road. The final numeric emissions
standards and useful life periods for all
heavy-duty engines are based on further
consideration of data included in the
proposal from our engine demonstration
programs that show the final emissions
standards are feasible at the final useful
life periods applicable to these each
heavy-duty engine service class. Our
assessment of the data available at the
time of proposal is further supported by
our evaluation of additional information
and public comments stating that the
proposed standards are feasible. Our
technical assessments are primarily
based on results from testing several
diesel engine and aftertreatment systems
at Southwest Research Institute and at
EPA’s National Vehicle and Fuel
Emissions Laboratory (NVFEL), as well
as heavy-duty gasoline engine testing
conducted at NVFEL; we also
219 As proposed, we are finalizing a new test
procedure for heavy-duty CI engines to demonstrate
emission control when the engine is operating
under low-load and idle conditions; this new test
procedure does not apply to heavy-duty SI engines
(see Section III.B.2.iii for additional discussion).
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considered heavy-duty engine
certification data submitted to EPA by
manufacturers, ANPR and NPRM
comments, and other data submitted by
industry stakeholders or studies
conducted by EPA, as more specifically
identified in the sections that follow.
After further consideration of the data
included in the proposal, as well as
information submitted by commenters
and additional data we collected since
the time of proposal, we are finalizing
two updates from our proposed testing
requirements in order to ensure the
greatest emissions reductions
technically achievable are met
throughout the final useful life periods;
these updates are tailored to the larger
engine classes (medium and heavy
heavy-duty engines). First, we are
finalizing a requirement for
manufacturers to demonstrate before
heavy heavy-duty engines are in-use
that the emissions control technology is
durable through a period of time longer
than the final useful life mileage. For
these largest engines with the longest
useful life mileages, the extended
laboratory durability demonstration will
better ensure the final standards will be
met throughout the regulatory useful life
under real-world operations where
conditions are more variable. Second,
we are finalizing an interim in-use
compliance allowance that applies
when EPA evaluates whether heavy or
medium heavy-duty engines are meeting
the final standards after these engines
are in use in the real-world. When
combined with the final useful life
values, we believe the interim in-use
compliance allowance will address
concerns raised in comments from
manufacturers that the more stringent
proposed MY 2027 standards would not
be feasible to meet over the very long
useful life periods of heavy heavy-duty
engines, or under the challenging dutycycles of medium heavy-duty engines.
This interim, in-use compliance
allowance is generally consistent with
our past practice (for example, see 66 FR
5114, January 18, 2001); also consistent
with past practice, the compliance
allowance is included as an interim
provision that we may reassess in the
future through rulemaking based on the
performance of emissions controls over
the final useful life periods for medium
and heavy heavy-duty engines.220 To set
standards that result in the greatest
220 We plan to closely monitor the in-use
emissions performance of model year 2027 and later
engines to determine the long-term need for the
interim compliance allowance. For example, we
intend to analyze the data from the manufacturer
run in-use testing program to compare how engines
age in the field compared to how they age in the
laboratory.
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emission reductions achievable for
medium and heavy heavy-duty engines,
we considered additional data that we
and others collected since the time of
the proposal; these data show the
significant technical challenge of
maintaining very low NOX emissions
throughout very long useful life periods
for heavy heavy-duty engines, and
greater amounts of certain aging
mechanisms over the long useful life
periods of medium heavy-duty engines.
In addition to these data, in setting the
standards we gave appropriate
consideration to costs associated with
the application of technology to achieve
the greatest emissions reductions in MY
2027 (i.e., cost of compliance for
manufacturers associated with the
standards 221) and other statutory
factors, including energy and safety. We
determined that for heavy heavy-duty
engines the combination of: (1) The
most stringent MY 2027 standards
proposed, (2) longer useful life periods
compared to today’s useful life periods,
(3) targeted, interim compliance
allowance approach to in-use
compliance testing, and (4) the extended
durability demonstration for emissions
control technologies is appropriate,
feasible, and consistent with our
authority under the CAA to set
technology-forcing criteria pollutant
standards for heavy-duty engines for
their useful life.222 Similarly, for
221 More specifically, for this rule in setting the
final standards and consistent with CAA section
202(a)(3)(A), the cost of compliance for
manufacturers associated with the standards that
EPA gave appropriate consideration to includes the
direct manufacturing costs and indirect costs
incurred by manufacturers associated with meeting
the final standards over the corresponding final
useful life values, given that this rule sets new more
stringent standards through both the numeric level
of the standard and the length of the useful life
period.
222 CAA section 202(a)(3)(A) is a technologyforcing provision and reflects Congress’ intent that
standards be based on projections of future
advances in pollution control capability,
considering costs and other statutory factors. See
National Petrochemical & Refiners Association v.
EPA, 287 F.3d 1130, 1136 (D.C. Cir. 2002)
(explaining that EPA is authorized to adopt
‘‘technology-forcing’’ regulations under CAA
section 202(a)(3)); NRDC v. Thomas, 805 F.2d 410,
428 n.30 (D.C. Cir. 1986) (explaining that such
statutory language that ‘‘seek[s] to promote
technological advances while also accounting for
cost does not detract from their categorization as
technology-forcing standards’’); see also Husqvarna
AB v. EPA, 254 F.3d 195 (D.C. Cir. 2001)
(explaining that CAA sections 202 and 213 have
similar language and are technology-forcing
standards). In this context, the term ‘‘technologyforcing’’ has a specific legal meaning and is used
to distinguish standards that may require
manufacturers to develop new technologies (or
significantly improve existing technologies) from
standards that can be met using existing off-theshelf technology alone. Technology-forcing
standards such as those in this final rule do not
require manufacturers to use specific technologies.
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4329
medium heavy-duty engines we
determined that the combination of the
first three elements (i.e., most stringent
MY 2027 standards proposed, increase
in useful life periods, and interim
compliance allowance for in-use testing)
is appropriate, feasible, and consistent
with our CAA authority to set
technology-forcing criteria pollutant
standards for heavy-duty engines for
their useful life.
In addition to the final standards for
the defined duty cycle and off-cycle test
procedures, the final standards include
several other provisions for controlling
emissions from specific operations in CI
or SI engines. First, we are finalizing, as
proposed, to allow CI engine
manufacturers to voluntarily certify to
idle standards using a new idle test
procedure that is based on an existing
California Air Resources Board (CARB)
procedure.223
We are also finalizing two options for
manufacturers to control engine
crankcase emissions. Specifically,
manufacturers will be required to either:
(1) As proposed, close the crankcase, or
(2) measure and account for crankcase
emissions using an updated version of
the current requirements for an open
crankcase. We believe that either will
ensure that the total emissions are
accounted for during certification
testing and throughout the engine
operation during useful life. See Section
III.B for more discussion on both the
final idle and crankcase provisions.
For heavy-duty SI, we are finalizing as
proposed a new refueling emission
standard for incomplete vehicles above
14,000 lb GVWR starting in MY 2027.224
The final refueling standard is based on
the current refueling standard that
applies to complete heavy-duty
gasoline-fueled vehicles. Consistent
with the current evaporative emission
standards that apply for these same
vehicles, we are finalizing a requirement
that manufacturers can use an
engineering analysis to demonstrate that
they meet our final refueling standard.
We are also adopting an optional
alternative phase-in compliance
pathway that manufacturers can opt into
in lieu of being subject to this
implementation date for all incomplete
heavy-duty vehicles above 14,000
pounds GVWR (see Section III.E for
details).
Consistent with our proposal, we are
also finalizing several provisions to
223 13 CCR 1956.8 (a)(6)(C)—Optional NO idling
X
emission standard.
224 Some vehicle manufactures sell their engines
or ‘‘incomplete vehicles’’ (i.e., chassis that include
their engines, the frame, and a transmission) to
body builders who design and assemble the final
vehicle.
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reduce emissions from a broader range
of engine operating conditions. First, we
are finalizing new standards for our
existing test procedures to reduce
emissions under medium- and high-load
operations (e.g., when trucks are
traveling on the highway). Second, we
are finalizing new standards and a
corresponding new test procedure to
measure emissions during low-load
operations (i.e., the low-load cycle,
LLC). Third, we are finalizing new
standards and updates to an existing test
procedure to measure emissions over
the broader range of operations that
occur when heavy-duty engines are
operating on the road (i.e., off-cycle).225
The new, more stringent numeric
standards for the existing laboratorybased test procedures that measure
emissions during medium- and highload operations will ensure significant
emissions reductions from heavy-duty
engines. Without this final rule, these
medium- and high-load operations are
projected to contribute the most to
heavy-duty NOX emissions in 2045.
We are finalizing as proposed a new
LLC test procedure, which will ensure
demonstration of emission control
under sustained low-load operations.
After further consideration of data
included in the proposal, as well as
additional information from the
comments summarized in this section,
we are finalizing the most stringent
numeric standard for the LLC that we
proposed for any model year. As
discussed in our proposal, data from our
CI engine demonstration program
showed that the lowest numeric NOX
standard proposed would be feasible for
the LLC throughout a useful life period
similar to the useful life we are
finalizing for the largest heavy-duty
engines. After further consideration of
this data, and additional support from
data collected since the time of
proposal, we are finalizing the most
stringent standard proposed for any
model year.
We are finalizing new numeric
standards and revisions to the proposed
off-cycle test procedure. We proposed
updates to the current off-cycle test
procedure that included binning
225 Duty-cycle test procedures measure emissions
while the engine is operating over precisely defined
duty cycles in an emissions testing laboratory and
provide very repeatable emission measurements.
‘‘Off-cycle’’ test procedures measure emissions
while the engine is not operating on a specified
duty cycle; this testing can be conducted while the
engine is being driven on the road (e.g., on a
package delivery route), or in an emission testing
laboratory. Both duty-cycle and off-cycle testing are
conducted pre-production (e.g., for certification) or
post-production to verify that the engine meets
applicable duty-cycle or off-cycle emission
standards throughout useful life (see Section III for
more discussion).
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emissions measurements based on the
type of operation the engine is
performing when the measurement data
is being collected. Specifically, we
proposed that emissions data would be
grouped into three bins, based on if the
engine was operating in idle (Bin 1),
low-load (Bin 2), or medium-to-high
load (Bin 3) operation. Given the
different operational profiles of each of
the three bins, we proposed a separate
standard for each bin. Based on further
consideration of data included in the
proposal, as well as additional support
from our consideration of data provided
by commenters, we are finalizing offcycle standards for two bins, rather than
three bins; correspondingly, we are
finalizing a two-bin approach for
grouping emissions data collected
during off-cycle test procedures. Our
evaluation of available information
shows that two bins better represent the
differences in engine operations that
influence emissions (e.g., exhaust
temperature, catalyst efficiency) and
ensure sufficient data is collected in
each bin to allow for an accurate
analysis of the data to determine if
emissions comply with the standard for
each bin. Preamble Section III.C further
discusses the final off-cycle standards.
3. Implementation of the Final Program
As discussed in this section, we have
evaluated the final standards in terms of
technological feasibility, lead time, and
stability, and given appropriate
consideration to cost, energy, and safety,
consistent with the requirements in
CAA section 202(a)(3). The final
standards are based on data from our CI
and SI engine feasibility demonstration
programs that was included in the
proposal, and further supported by
information submitted by commenters
and additional data we collected since
the time of proposal. Our evaluation of
available data shows that the final
standards and useful life periods are
feasible and will result in the greatest
emission reductions achievable for MY
2027, pursuant to CAA section
202(a)(3), giving appropriate
consideration to cost, lead time, and
other factors. We note that CAA section
202(a)(3) neither requires that EPA
consider all the statutory factors equally
nor mandates a specific method of cost
analysis; rather EPA has discretion in
determining the appropriate
consideration to give such factors.226 As
226 See, e.g., Sierra Club v. EPA, 325 F.3d 374, 378
(D.C. Cir. 2003) (explaining that similar technology
forcing language in CAA section 202(l)(2) ‘‘does not
resolve how the Administrator should weigh all
[the statutory] factors in the process of finding the
‘greatest emission reduction achievable’ ’’);
Husqvarna AB v. EPA, 254 F.3d 195, 200 (D.C. Cir.
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discussed in the Chapter 3 of the RIA,
the final standards are achievable
without increasing the overall fuel
consumption and CO2 emissions of the
engine (1) for each of the duty cycles
(SET, FTP, and LLC), and (2) for the fuel
mapping test procedures defined in 40
CFR 1036.535 and 1036.540.227 Finally,
the final standards will have no negative
impact on safety, based on the existing
use of these technologies in light-duty
and heavy-duty engines on the road
today (see section 3 of the Response to
Comments document for additional
discussion on our assessment that the
final standards will have no negative
impact on safety). This includes the
safety of closed crankcase systems,
which we received comment on. As
discussed in Section 3 of the RTC, one
commenter stated that requiring closed
crankcases could increase the chance of
engine run away caused by combustion
of engine oil that could enter the intake
from the closed-crankcase system. We
disagree with the commenter since
closed crankcase systems are used on
engines today with no adverse effect on
safety; however, we are providing
flexibility for manufactures to meet the
final standards regarding crankcase
emissions (see preamble Section
III.B.2.vi for details).
While we have referenced a
technology pathway for complying with
our standards (Chapter 3 of the RIA) that
is consistent with CAA section
202(a)(3), there are other technology
pathways that manufacturers may
choose in order to comply with the
performance-based final standards. We
did not rely on alternative technology
pathways in our assessment of the
feasibility of the final standards,
however, manufacturers may choose
from any number of technology
pathways to comply with the final
standards (e.g., alternative fuels,
including biodiesel, renewable diesel,
renewable natural gas, renewable
propane, or hydrogen in combination
with relevant emissions aftertreatment
technologies, and electrification,
including plug-in hybrid electric
vehicles, battery-electric or fuel cell
2001) (explaining that under CAA section 213’s
similar technology-forcing authority that ‘‘EPA did
not deviate from its statutory mandate or frustrate
congressional will by placing primary significance
on the ‘greatest degree of emission reduction
achievable’ ’’ or by considering cost and other
statutory factors as important but secondary).
227 The final ORVR requirements discussed in
Section III.E will reduce fuel consumed from
gasoline fuel engines, but these fuel savings will not
be measured on the duty cycles since the test
procedures for these tests measure tailpipe
emissions and do not measure emissions from
refueling. We describe our estimate of the fuel
savings in Chapter 7 of the RIA.
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electric vehicles). As noted in Section I,
we are finalizing a program that will
begin in MY 2027, which is the earliest
year that standards can begin to apply
under CAA section 202(a)(3)(C).228 The
final NOX standards are a single-step
program that reflect the greatest
emission reductions achievable starting
in MY 2027, giving appropriate
consideration to costs and other factors.
In this final rule, we are focused on
achieving the greatest emission
reductions achievable in the MY 2027
timeframe, and have applied our
judgment in determining the
appropriate standards for MY 2027
under this authority for a national
program. As the heavy-duty industry
continues to transition to zero-emission
technologies, EPA could consider
additional criteria pollutant standards
for model years beyond 2027 in future
rules.
In the event that manufacturers start
production of some engine families
sooner than four years from our final
rule, we are finalizing a provision for
manufacturers to split the 2027 model
year, with an option for manufacturers
to comply with the final MY 2027
standards for all engines produced for
that engine family in MY 2027.
Specifically, we are finalizing as
proposed that a MY 2027 engine family
that starts production within four years
of the final rule could comply with the
final MY 2027 standards for all engines
produced for that engine family in
MY2027, or could split the engine
family by production date in MY 2027
such that engines in the family
produced prior to four years after the
date that the final rule is promulgated
would continue to be subject to the
existing standards.229 230 The split model
year provision for MY 2027 provides
assurance that all manufacturers,
regardless of when they start production
of their engine families, will have four
years of lead time to the MY 2027
standards under this final rule, while
also maximizing emission reductions,
which is consistent with our CAA
authority. This final rule is promulgated
upon the date of signature, upon which
date EPA also provided this signed final
rule to manufacturers and other
stakeholders by email and posted it on
EPA’s public website.231
4. Severability
This final rule includes new and
revised requirements for numerous
provisions under various aspects of the
highway heavy-duty emission control
program, including numeric standards,
test procedures, regulatory useful life,
emission-related warranty, and other
requirements. Further, as explained in
Sections I and XI, it modernizes and
amends numerous other CFR parts for
other standard-setting parts for various
specific reasons. Therefore, this final
rule is a multifaceted rule that addresses
many separate things for independent
reasons, as detailed in each respective
section of this preamble. We intended
each portion of this rule to be severable
from each other, though we took the
approach of including all the parts in
one rulemaking rather than
promulgating multiple rules to
modernize each part of the program.
For example, the following portions of
this rulemaking are mutually severable
from each other, as numbered: (1) The
emission standards in section III; (2)
warranty in Section IV.B.1; (3) OBD
requirements in Section IV.C; (4)
inducements requirements in Section
IV.D; (5) ABT program in Section IV.G;
(6) the migration and clarification of
regulatory text in Section III.A; and (7)
other regulatory amendments discussed
in Section XI. Each emission standard in
Section III is also severable from each
other emission standard, including for
each duty-cycle, off-cycle, and refueling
standard; each pollutant; and each
primary intended service class. For
example, the NOX standard for the FTP
duty-cycle for Heavy HDE is severable
from all other emission standards. Each
of the migration and clarification
regulatory amendments in Section III.A
is also severable from all the other
regulatory amendments in that Section,
and each of the regulatory amendments
in Section XI is also severable from all
the other regulatory amendments in that
Section. If any of the above portions is
set aside by a reviewing court, then we
intend the remainder of this action to
remain effective, and the remaining
portions will be able to function absent
any of the identified portions that have
been set aside. Moreover, this list is not
intended to be exhaustive, and should
not be viewed as an intention by EPA
to consider other parts of the rule not
explicitly listed here as not severable
from other parts of the rule.
B. Summary of Compression-Ignition
Exhaust Emission Standards and Duty
Cycle Test Procedures
EPA is finalizing new NOX, PM, HC,
and CO emission standards for heavyduty compression-ignition engines that
will be certified under 40 CFR part
1036.232 233 We are finalizing new
emission standards for our existing
laboratory test cycles (i.e., SET and FTP)
and finalizing new NOX, PM, HC and
CO emission standards based on a new
LLC, as described in this section.234 The
standards for NOX, PM, and HC are in
units of milligrams/horsepower-hour
instead of the grams/horsepower-hour
used for existing standards because
using units of milligrams better reflects
the precision of the new standards,
rather than adding multiple zeros after
the decimal place. Making this change
will require updates to how
manufacturers report data to the EPA in
the certification application, but it does
not require changes to the test
procedures that define how to
determine emission values.
The final duty cycle emission
standards in 40 CFR 1037.104 apply
starting in model year 2027. This final
rule includes new standards over the
SET and FTP duty cycles currently used
for certification, as well as new
standards over a new LLC duty cycle to
ensure manufacturers of compressionignition engines are designing their
engines to address emissions in during
lower load operation that is not covered
by the SET and FTP. The new standards
are shown in Table III–1.
TABLE III–1—FINAL DUTY CYCLE EMISSION STANDARDS FOR LIGHT HDE, MEDIUM HDE, AND HEAVY HDE
Model year 2027 and later
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Duty cycle
a
NOX
mg/hp-hr
SET and FTP ...................................................................................................
228 Section 202(a)(3)(C) requires that standards
under 202(a)(3)(A) apply no earlier than 4 years
after promulgation, and apply for no less than 3
model years.
229 See 40 CFR 86.007–11.
230 40 CFR 1036.150(t).
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HC
mg/hp-hr
35
231 This final rule will also be published in the
Federal Register, and the effective date runs from
the date of publication as specified in the DATES
section. Note, non-substantive edits from the Office
of the Federal Register may appear in the published
version of the final rule.
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PM
mg/hp-hr
60
232 See
CO
g/hp-hr
5
6.0
40 CFR 1036.104.
40 CFR 1036.605 and Section XI.B of this
preamble for a discussion of engines installed in
specialty vehicles.
234 See 40 CFR 1036.104.
233 See
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TABLE III–1—FINAL DUTY CYCLE EMISSION STANDARDS FOR LIGHT HDE, MEDIUM HDE, AND HEAVY HDE—Continued
Model year 2027 and later
Duty cycle
NOX a
mg/hp-hr
LLC ..................................................................................................................
HC
mg/hp-hr
50
PM
mg/hp-hr
140
CO
g/hp-hr
5
6.0
a An
interim NOX compliance allowance of 15 mg/hp-hr applies for any in-use testing of Medium HDE and Heavy HDE. Manufacturers will add
the compliance allowance to the NOX standard that applies for each duty cycle and for off-cycle Bin 2, for both in-use field testing and laboratory
testing as described in 40 CFR part 1036, subpart E. Note, the NOX compliance allowance doesn’t apply to confirmatory testing described in 40
CFR 1036.235(c) or selective enforcement audits described in 40 CFR part 1068.
This Section III.B describes the duty
cycle emission standards and test
procedures we are finalizing for
compression-ignition engines. We
describe compression-ignition engine
technology packages that demonstrate
the feasibility of achieving these
standards in Section III.B.3.ii. The
proposed rule provided an extensive
discussion of the rationale and
information supporting the proposed
duty cycle standards (87 FR 17460,
March 28, 2022). Chapters 1, 2, and 3 of
the RIA include additional information
related to the range of technologies to
control criteria emissions, background
on applicable test procedures, and the
full feasibility analysis for compressionignition engines. See also section 3 of
the Response to Comments for a
detailed discussion of the comments
and how they have informed this final
rule.
As part of this rulemaking, we are
finalizing an increase in the useful life
for each engine class as described in
Section IV.A. The emission standards
outlined in this section will apply for
the longer useful life periods and
manufacturers will be responsible for
demonstrating that their engines will
meet these standards as part of the
revisions to durability requirements
described in Section IV.F. In Section
IV.G, we discuss the updates to the ABT
program, including updates to account
for the three laboratory cycles (SET,
FTP, and LLC) with unique standards.
1. Background on Existing Duty Cycle
Test Procedures and Standards
We begin by providing background
information on the existing duty cycle
test procedures and standards as
relevant to this final rule, including the
SET and FTP standards and test
procedures, powertrain and hybrid
powertrain test procedures, test
procedure adjustments to account for
production and measurement
variability, and crankcase emissions.
Current criteria pollutant standards
must be met by compression-ignition
engines over both the SET and FTP duty
cycles. The FTP duty cycles, which date
back to the 1970s, are composites of a
cold-start and a hot-start transient duty
cycle designed to represent urban
driving. There are separate FTP duty
cycles for both SI and CI engines. The
cold-start emissions are weighted by
one-seventh and the hot-start emissions
are weighted by six-sevenths.235 The
SET is a more recent duty cycle for
diesel engines that is a continuous cycle
with ramped transitions between the
thirteen steady-state modes.236 The SET
does not include engine starting and is
intended to represent fully warmed-up
operating modes not emphasized in the
FTP, such as more sustained high
speeds and loads.
Emission standards for criteria
pollutants are currently set to the same
numeric value for SET and FTP test
cycles, as shown in Table III–2.
Manufacturers of compression-ignition
engines have the option under the
existing regulations to participate in our
ABT program for NOX and PM, as
discussed in the background of Section
IV.G.237 These pollutants are subject to
FEL caps under the existing regulations
of 0.50 g/hp-hr for NOX and 0.02 g/hphr for PM.238
TABLE III–2—EXISTING PART 86 DIESEL-CYCLE ENGINE STANDARDS OVER THE SET AND FTP DUTY CYCLES
NOX a
(g/hp-hr)
PM b
(g/hp-hr)
0.20 ..............................................................................................................................................
0.01
HC
(g/hp-hr)
0.14
CO
(g/hp-hr)
15.5
a Engine
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families participating in the existing ABT program are subject to a FEL cap of 0.50 g/hp-hr for NOX.
b Engine families participating in the existing ABT program are subject to a FEL cap of 0.02 g/hp-hr for PM.
EPA developed powertrain and
hybrid powertrain test procedures for
the HD GHG Phase 2 Heavy-Duty
Greenhouse Gas rulemaking (81 FR
73478, October 25, 2016) with updates
in the HD Technical Amendments final
rule (86 FR 34321, June 29, 2021).239
The powertrain and hybrid powertrain
tests allow manufacturers to directly
measure the effectiveness of the engine,
the transmission, the axle and the
integration of these components as an
40 CFR 86.007–11 and 40 CFR 86.008–10.
40 CFR 86.1362.
237 See 40 CFR 86.007–15.
input to the Greenhouse gas Emission
Model (GEM) for compliance with the
greenhouse gas standards. As part of the
technical amendments, EPA updated
the powertrain test procedure to allow
use of test cycles beyond the current
GEM vehicle drive cycles, to include the
SET and FTP engine-based test cycles
and to facilitate hybrid powertrain
testing (40 CFR 1036.510, 1036.512, and
1037.550).
These heavy-duty diesel-cycle engine
standards are applicable for a useful life
235 See
238 See
236 See
239 See
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40 CFR 86.007–11.
40 CFR 1037.550.
240 40 CFR 86.004–2.
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period based on the primary intended
service class of the engine.240 For
certification, manufacturers must
demonstrate that their engines will meet
these standards throughout the useful
life by performing a durability test and
applying a deterioration factor (DF) to
their certification value.241
Additionally, manufacturers must adjust
emission rates for engines with exhaust
aftertreatment to account for infrequent
241 See 40 CFR 86.004–26(c) and (d) and 86.004–
28(c) and (d).
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regeneration events accordingly.242 To
account for variability in these
measurements, as well as production
variability, manufacturers typically add
margin between the DF plus infrequent
regeneration adjustment factor (IRAF)
adjusted test result and the FEL. A
summary of the margins manufacturers
have added for MY 2019 and newer
engines is summarized in Chapter 3.1.2
of the RIA.
Current regulations restrict the
discharge of crankcase emissions
directly into the ambient air. Blowby
gases from gasoline engine crankcases
have been controlled for many years by
sealing the crankcase and routing the
gases into the intake air through a
positive crankcase ventilation (PCV)
valve. However, in the past there have
been concerns about applying a similar
technology for diesel engines. For
example, high PM emissions venting
into the intake system could foul
turbocharger compressors. As a result of
this concern, diesel-fueled and other
compression-ignition engines equipped
with turbochargers (or other equipment)
were not required to have sealed
crankcases (see 40 CFR 86.007–11(c)).
For these engines, manufacturers are
allowed to vent the crankcase emissions
to ambient air as long as they are
measured and added to the exhaust
emissions during all emission testing to
ensure compliance with the emission
standards. Because all new highway
heavy-duty diesel engines on the market
today are equipped with turbochargers,
they are not required to have closed
crankcases under the current
regulations. Chapter 1.1.4 of the RIA
describes EPA’s recent test program to
evaluate the emissions from open
crankcase systems on two modern
heavy-duty diesel engines. Results
suggest HC and CO emitted from the
crankcase can be a notable fraction of
overall tailpipe emissions. By closing
the crankcase, those emissions would be
rerouted to the engine or aftertreatment
system to ensure emission control.
2. Test Procedures and Standards
As described in Section III.B.3.ii, we
have determined that the technology
packages evaluated for this final action
can achieve the new duty-cycle
standards. We are finalizing a single set
of standards that take effect starting in
MY 2027, including not only new
numerical standards for new and
existing duty-cycles but also other new
numerical standards for revised offcycles test procedures and compliance
provisions, longer useful life periods,
and other requirements.
242 See
40 CFR 1036.501(d).
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The final standards were derived to
achieve the maximum feasible
emissions reductions from heavy-duty
diesel engines for MY 2027, considering
lead time, stability, cost, energy, and
safety. To accomplish this, we evaluated
what operation made up the greatest
part of the inventory, as discussed in
Section VI.B, and what technologies can
be used to reduce emissions in these
areas. As discussed in Section I, we
project that emissions from operation at
low power, medium-to-high power, and
mileages beyond the current regulatory
useful life of the engine will account for
the majority of heavy-duty highway
emissions in 2045. To achieve
reductions in these three areas, we
identified options for cycle-specific
standards to ensure that the maximum
achievable reductions are seen across
the operating range of the engine. As
described in Section IV, we are
finalizing an increase in the regulatory
useful life periods for each heavy-duty
engine class to ensure these new
standards are met for a greater portion
of the engine’s operational life. Also as
described in Section IV, we are
separately lengthening the warranty
periods for each heavy-duty engine
class, which is expected to help to
maintain the benefits of the emission
controls for a greater portion of the
engine’s operational life.
To achieve the goal of reducing
emissions across the operating range of
the engine, we are finalizing standards
for three duty cycles (SET, FTP, and
LLC). In finalizing these standards, we
assessed the performance of the best
available aftertreatment systems under
various operating conditions. For
example, we observed that these
systems are more effective at reducing
NOX emissions at the higher exhaust
temperatures that occur at high engine
power than they are at reducing NOX
emissions at low exhaust temperatures
that occur at low engine power. To
achieve the maximum NOX reductions
from the engine at maximum power, the
aftertreatment system was designed to
ensure that the downstream selective
catalytic reduction (SCR) catalyst was
properly sized, diesel exhaust fluid
(DEF) was fully mixed with the exhaust
gas ahead of the SCR catalyst and the
diesel oxidation catalyst (DOC) was
designed to provide a molar ratio of NO
to NO2 of near one. The final standards
for the FTP and LLC are 80 to 90
percent, or more, lower as compared to
current standards, which will contribute
to reductions in emissions under low
power operation and under cold-start
conditions. The standards are
achievable by utilizing cylinder
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4333
deactivation (CDA), dual-SCR
aftertreatment configuration, closed
crankcase, and heated diesel exhaust
fluid (DEF) dosing. To reduce emissions
under medium to high power, the final
standards for the SET are greater than 80
percent lower as compared to current
standards. The SET standards are
achievable by utilizing improvements to
the SCR formulation, SCR catalyst
sizing, and improved mixing of DEF
with the exhaust. Further information
about these technologies can be found
in Chapters 1 and 3 of the RIA.
The final PM standards are set at a
level that requires heavy-duty engines to
maintain the emissions performance of
current diesel engines. The final
standards for HC and CO are set at
levels that are equivalent to the
maximum emissions reductions
achievable by spark-ignition engines
over the FTP, with the general intent of
making the final standards fuel
neutral.243 244 Compared to current
standards, the final standards for the
SET and FTP duty cycles are 50 percent
lower for PM, 57 percent lower for HC,
and 61 percent lower for CO. Each of
these standards are discussed in more
detail in the following sections.
For Heavy HDE, we are finalizing
NOX standards to a useful life of
650,000 miles with a durability
demonstration out to 750,000 miles, as
discussed later in Section III.B.2. We
recognize the greater demonstration
burden of a useful life of 650,000 miles
for these engines, and after careful
analysis are updating our DF
demonstration provisions to include
two options for an accelerated aging
demonstration. However, we also are
taking into account that extending a
durability demonstration, given that it is
conducted in the controlled laboratory
environment, will better ensure the final
standards will be met throughout the
longer final regulatory useful life
mileage of 650,000 miles when these
engines are operating in the real-world
where conditions are more variable. We
are thus requiring the durability
demonstration to show that the
emission control system hardware is
designed to comply with the NOX
standards out to 750,000 miles. As
discussed further in Section III.B, the
aging demonstration out to 750,000
miles in a controlled laboratory
environment ensures that manufacturers
are designing Heavy HDE to meet the
243 See Section III.D for a discussion of these
standards as they relate to Spark-ignition HDE.
244 See 65 FR 6728 (February 10, 2000) and 79 FR
23454 (April 28, 2014) for more discussion on the
principle of fuel neutrality applied in recent
rulemakings for light-duty vehicle criteria pollutant
standards.
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Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
final standards out to the regulatory
useful life of 650,000 miles once the
engine is in the real-world, while
reducing the risk of greater real world
uncertainties impacting emissions at the
longest useful life mileages in the
proposed rule. This approach both sets
standards that result in the maximum
emission reductions achievable in MY
2027 while addressing the technical
issues raised by manufacturers
regarding various uncertainties in
variability and the degradation of
system performance over time due to
contamination of the aftertreatment
from, for example, fuel contamination
(the latter of which is out of the
manufacturer’s control).
As discussed in Section III.B.3, we
have assessed the feasibility of the
standards for compression-ignition
engines by testing a Heavy HDE
equipped with cylinder CDA
technology, closed crankcase, and dualSCR aftertreatment configuration with
heated DEF dosing. The demonstration
work consisted of two phases. The first
phase of the demonstration was led by
CARB and is referred to as CARB Stage
3. In this demonstration the
aftertreatment was chemically- and
hydrothermally-aged to the equivalent
of 435,000 miles. During this aging the
emissions performance of the engine
was assessed after the aftertreatment
was degreened 245, at the equivalent of
145,000 miles, 290,000 miles and
435,000 miles. The second phase of the
demonstration was led by EPA and is
referred to as the EPA Stage 3 engine. In
this phase, improvements were made to
the aftertreatment by replacing the zonecoated catalyzed soot filter with a
separate DOC and diesel particulate
filter (DPF) that were chemically- and
hydrothermally-aged to the equivalent
of 800,000 miles and improving the
mixing of the DEF with exhaust prior to
the downstream SCR catalyst. The EPA
Stage 3 engine was tested at an age
equivalent to 435,000, 600,000, and
800,000 miles. We also tested two
additional aftertreatment systems,
referred to as ‘‘System A’’ and ‘‘System
B,’’ which are each also a dual-SCR
aftertreatment configuration with heated
DEF dosing. However, they each have
unique catalyst washcoat formulation
and the ‘‘System A’’ aftertreatment has
greater SCR catalyst volume. The details
of these aftertreatment systems, along
with the test results, can be found in
RIA Chapter 3.
i. FTP
We are finalizing new emission
standards for testing over the FTP duty
cycle, as shown in Table III–3.246 These
brake-specific FTP standards apply
across the Heavy HDE, Medium HDE,
and Light HDE primary intended service
classes over the useful life periods
shown in Table III–4.247 The numeric
levels of the NOX FTP standards at the
time of certification are consistent with
the most stringent proposed for MY
2027; as summarized in Section III.A.2
and detailed in this Section III.B we are
also finalizing an interim, in-use
compliance allowance for Medium and
Heavy HDEs. The numeric level of the
PM and CO FTP standards are the same
as proposed, and the numeric level of
the HC FTP standard is consistent with
the proposed Option 1 standard starting
in MY 2027. These standards have been
shown to be feasible for compressionignition engines based on testing of the
CARB Stage 3 and EPA Stage 3 engine
with a chemically- and hydrothermallyaged aftertreatment system.248 The EPA
Stage 3 engine, was aged to and tested
at the equivalent of 800,000 miles.249
EPA’s System A demonstration engine,
was aged to and tested at the equivalent
of 650,000 miles.250 The System B
demonstration engine was not aged and
was only tested after it was degreened.
A summary of the data used for EPA’s
feasibility analysis can be found in
Section III.B.3. See Section III.B.3 for
details on how we addressed
compliance margin when setting the
standards, including discussion of the
interim in-use testing allowance for
Medium and Heavy HDE for
determining the interim in-use testing
standards for these primary intended
service classes.
TABLE III–3—FINAL COMPRESSION-IGNITION ENGINE STANDARDS OVER THE SET AND FTP DUTY CYCLES
NOX
(mg/hp-hr)
Model year
HC
(mg/hp-hr)
a 35
2027 and later ..................................................................................................
PM
(mg/hp-hr)
60
CO
(g/hp-hr)
5
6.0
a An
interim NOX compliance allowance of 15 mg/hp-hr applies for any in-use testing of Medium HDE and Heavy HDE. Manufacturers will add
the compliance allowance to the NOX standard that applies for each duty cycle and for off-cycle Bin 2, for both in-use field testing and laboratory
testing as described in 40 CFR part 1036, subpart E. Note, the NOX compliance allowance doesn’t apply to confirmatory testing described in 40
CFR 1036.235(c) or selective enforcement audits described in 40 CFR part 1068.
TABLE III–4—USEFUL LIFE PERIODS FOR HEAVY-DUTY COMPRESSION-IGNITION PRIMARY INTENDED SERVICE CLASSES
Current (Pre-MY 2027)
Final MY 2027 and later
Primary intended service class
Miles
Light HDE a ......................................................................
Medium HDE ....................................................................
Heavy HDE ......................................................................
Years
110,000
185,000
435,000
Hours
10
10
10
Miles
....................
....................
22,000
270,000
350,000
650,000
Years
Hours
15
12
11
13,000
17,000
32,000
tkelley on DSK125TN23PROD with RULES2
a Current useful life period for Light HDE for GHG emission standards is 15 years or 150,000 miles; we are not revising GHG useful life periods in this final rule. See 40 CFR 1036.108(d).
245 Degreening is a process by which the catalyst
is broken in and is critical in order to obtain a stable
catalyst prior to assessing the catalyst’s performance
characteristics.
246 See 40 CFR 1036.510 for the FTP duty-cycle
test procedure.
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247 The same FTP duty-cycle standards apply for
Spark-ignition HDE as discussed in Section III.D.
248 See Section III.B.2 for a description of the
engine.
249 For the EPA Stage 3 engine, the data at the
equivalent of 435,000 and 600,000 miles were
included in the preamble of the NPRM and the data
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at the equivalent of 800,000 miles was added to the
docket on May 5th, 2022.
250 Due to the timing of when the data from the
System A system were available, the data were
added to the public docket prior to the signing of
the final rule.
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Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
As further discussed in Section
III.B.3, taking into account measurement
variability of the PM measurement test
procedure and the low numeric level of
the new PM standards, we believe PM
emissions from current diesel engines
are at the lowest feasible level for
standards starting in MY 2027. As
summarized in Section III.B.3.ii.b,
manufacturers are submitting
certification data to the agency for
current production engines well below
the existing PM standards over the FTP
duty cycle. Setting the new PM FTP
standards lower than the existing FTP
PM standards, at 5 mg/hp-hr (0.005 g/
hp-hr), ensures that future engines will
maintain the low level of PM emissions
of the current engines and not increase
PM emissions. We received comment
stating that a 5 mg/hp-hr standard did
not provide enough margin for some
engine designs and that a 7.5 mg/hp-hr
would be a more appropriate standard
to maintain current PM emissions levels
while providing enough margin to
account for the measurement variability
of the PM measurement test procedure.
The reason submitted in comment to
justify the 7.5 mg/hp-hr standard was
that data from the Stage 3 testing at
Southwest Research Institute (SwRI)
shows that in some conditions PM
values exceed the 5 mg/hp-hr emission
standard. EPA took a further look at this
data and determined that the higher PM
emission data points occur immediately
following DPF ash cleaning, and that the
PM level returns to a level well below
the 5 mg/hp-hr standards shortly after
return to service once a soot cake layer
reestablishes itself in the DPF. EPA
concluded from this assessment that
these very short-term elevations in PM
that occur after required maintenance of
the DPF should not be the basis for the
stringency of the PM standards and that
the standards are feasible.
As noted earlier in this section, we are
finalizing HC and CO FTP standards
based on the feasibility demonstration
for SI engines. As summarized in
Section III.B.3.ii.b, manufacturers are
submitting data to the agency that show
emissions performance for current
production CI engines that are well
below the current standards. Keeping
FTP standards at the same value for all
fuels is consistent with the agency’s
approach to previous criteria pollutant
standards. See Section III.D for more
information on how the numeric values
of the HC and CO standards were
determined.
In the NPRM, we did not propose any
changes to the weighting factors for the
FTP cycle for heavy-duty engines. The
current FTP weighting of cold-start and
hot-start emissions was promulgated in
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1980 (45 FR 4136, January 21, 1980). It
reflects the overall ratio of cold and hot
operation for heavy-duty engines
generally and does not distinguish by
engine size or intended use. We
received comment to change the
weighting factors to reduce the effect of
the cold start portion of the FTP on the
composite FTP emission results or to
add 300 seconds of idle before the first
acceleration in the cold start FTP to
reduce the emissions impact of the cold
start on the first acceleration. Dutycycles are an approximation of the
expected real-world operation of the
engine and no duty cycle captures all
aspects of the real-world operation.
Changing the cold/hot weighting factors
would not fully capture all aspects of
what really occurs in-use, and there is
precedent in experience and historical
approach with the current 1⁄7 cold and
6⁄7 hot weighting factors. Adding 300
seconds of idle to the beginning of the
FTP would simply reduce the
stringency of the standard by reducing
the impact of cold start emissions, as the
300 seconds of idle would allow the
aftertreatment to light off prior to the
first major acceleration in the FTP.
Although the case can be made that
many vehicles idle for some amount of
time after start up, any attempt to add
idle time before the first acceleration is
simply an approximation and this ‘‘one
size fits all’’ approach doesn’t afford an
improvement over the current FTP dutycycle, nor does it allow determination of
cold start emissions where the vehicle is
underway shortly after start up. After
considering these comments we are also
not including any changes to the
weighting factors for the FTP duty-cycle
in this final rule.
For Heavy HDE, we are finalizing test
procedures for the determination of
deterioration factors in 40 CFR 1036.245
that require these engines to be aged to
an equivalent of 750,000 miles, which is
15 percent longer than the regulatory
useful life of those engines. As
explained earlier in this section, we are
finalizing this requirement for Heavy
HDE to ensure the final NOX standard
will be met through the lengthy
regulatory useful life of 650,000 miles.
See preamble Section IV.A for details on
how we set the regulatory useful life for
Heavy HDE.
ii. SET
We are finalizing new emissions
standards for testing over the SET dutycycle as shown in Table III–3. These
brake-specific SET standards apply
across the Heavy HDE, Medium HDE,
and Light HDE primary intended service
classes, as well as the SI HDE primary
intended service class as discussed in
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4335
Section III.D, over the same useful life
periods shown in Table III–4. The
numeric levels of the NOX SET
standards at the time of certification are
consistent with the most stringent
standard proposed for MY 2027.251 The
numeric level of the CO SET standard
is consistent with the most stringent
standard proposed for MY 2027 for all
CI engine classes.252 The numeric level
of the PM SET standard is the same as
proposed, and the numeric level of the
HC SET standard is consistent with the
proposed Option 1 standard starting in
MY 2027. Consistent with our current
standards, we are finalizing the same
numeric values for the standards over
the SET and FTP duty cycles for the CI
engine classes. As with the FTP cycle,
the standards have been shown to be
feasible for compression-ignition
engines based on testing of the CARB
Stage 3 and EPA Stage 3 engines with
a chemically- and hydrothermally-aged
aftertreatment system. The EPA Stage 3
engine was aged to and tested at the
equivalent of 800,000 miles.253 EPA’s
Team A demonstration engine was aged
to and tested at the equivalent of
650,000 miles.254 See Section III.B.3 for
details on how we addressed
compliance margin when setting the
standards, including discussion of the
interim in-use testing allowance for
Medium and Heavy HDEs for
determining the interim in-use testing
standards for these primary intended
service classes. A summary of the data
used for EPA’s feasibility analysis can
be found in Section III.B.3.
As with the PM standards for the FTP
(see Section III.B.2.i), and as further
discussed in Section III.B.3, taking into
account measurement variability of the
PM measurement test procedure and the
low numeric level of the new PM
standards, we believe PM emissions
from current diesel engines are at the
lowest feasible level for standards
starting in MY 2027. Thus, the PM
standard for the SET duty-cycle is
intended to ensure that there is not an
increase in PM emissions from future
engines. We are finalizing new PM SET
251 As discussed in Section III.B.3, we are
finalizing an interim, in-use compliance allowance
that applies when Medium and Heavy HDE are
tested in-use.
252 As explained in Section III.D.1.ii, the final
Spark-ignition HDE CO standard for the SET dutycycle is 14.4 g/hp-hr.
253 For the EPA Stage 3 engine, the data at the
equivalent of 435,000 and 600,000 miles were
included in the preamble of the NPRM and the data
at the equivalent of 800,000 miles was added to the
docket on May 5th, 2022.
254 Due to the timing of when the data from the
System A system were available, the data were
added to the public docket prior to the signing of
the final rule.
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standards of 5 mg/hp-hr for the same
reasons outlined for the FTP in Section
III.B.2.i. Also similar to the FTP (see
Section III.B.2.i), we are finalizing HC
and CO SET standards based on the
feasibility demonstration for SI engines
(see Section III.D).
We have also observed an industry
trend toward engine down-speeding—
that is, designing engines to do more of
their work at lower engine speeds where
frictional losses are lower. To better
reflect this trend in our duty cycle
testing, in the HD GHG Phase 2 final
rule we promulgated new SET
weighting factors for measuring CO2
emissions (81 FR 73550, October 25,
2016). Since we believe these new
weighting factors better reflect in-use
operation of current and future heavyduty engines, we are finalizing
application of these new weighting
factors to criteria pollutant
measurement, as show in Table III–5, for
NOX and other criteria pollutants as
well. To assess the impact of the new
test cycle on criteria pollutant
emissions, we analyzed data from the
EPA Stage 3 engine that was tested on
both versions of the SET. The data
summarized in Section III.B.3.ii.a show
that the NOX emissions from the EPA
Stage 3 engine at an equivalent of
435,000 miles are slightly lower using
the SET weighting factors in 40 CFR
1036.510 versus the current SET
procedure in 40 CFR 86.1362. The lower
emissions using the SET cycle
weighting factors in 40 CFR 1036.510
are reflected in the stringency of the
final SET standards.
TABLE III–5—WEIGHTING FACTORS
FOR THE SET
tkelley on DSK125TN23PROD with RULES2
Speed/% load
Weighting
factor
(%)
Idle ........................................
A, 100 ...................................
B, 50 .....................................
B, 75 .....................................
A, 50 .....................................
A, 75 .....................................
A, 25 .....................................
B, 100 ...................................
B, 25 .....................................
C, 100 ...................................
C, 25 .....................................
C, 75 .....................................
C, 50 .....................................
12
9
10
10
12
12
12
9
9
2
1
1
1
Total ...............................
100
255 California Air Resources Board. ‘‘Heavy-Duty
Low NOx Program Public Workshop: Low Load
Cycle Development’’. Sacramento, CA. January 23,
2019. Available online: https://ww3.arb.ca.gov/
msprog/hdlownox/files/workgroup_20190123/02llc_ws01232019-1.pdf.
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iii. LLC
EPA is finalizing the addition of new
standards for testing over the new lowload duty-cycle, that will require CI
engine manufacturers to demonstrate
that the emission control system
maintains functionality during low-load
operation where the catalyst
temperatures have historically been
found to be below the catalyst’s
operational temperature (see Chapter
2.2.2 of the RIA). We believe the
addition of this LLC will complement
the expanded operational coverage of
our new off-cycle testing requirements
(see Section III.C).
During ‘‘Stage 2’’ of the CARB Low
NOX Demonstration program, SwRI and
NREL developed several candidate
cycles with average power and duration
characteristics intended to test current
diesel engine emission controls under
three low-load operating conditions:
Transition from high- to low-load,
sustained low-load, and transition from
low- to high-load.255 In September 2019,
CARB selected the 92-minute ‘‘LLC
Candidate #7’’ as the low load cycle
they adopted for their Low NOX
Demonstration program and subsequent
Omnibus regulation.256 257
We are adopting CARB’s Omnibus
LLC as a new duty-cycle, the LLC. This
cycle is described in Chapter 2 of the
RIA for this rulemaking and the test
procedures are specified in 40 CFR
1036.514. The LLC includes applying
the accessory loads defined in the HD
GHG Phase 2 rule, that were based on
data submitted to EPA as part of the
development of the HD GHG Phase 2.
These accessory loads are 1.5, 2.5 and
3.5 kW for Light HDE, Medium HDE,
and Heavy HDE engines, respectively.
As detailed further in section 3 of the
Response to Comments, we received
comments that EPA should revise the
accessory loads. One commenter
provided specific recommendations for
engines installed in tractors but in all
cases commenters didn’t provide data to
support their comments; after
consideration of these comments and
further consideration of the basis of the
proposal, we are finalizing the accessory
loads for the LLC as proposed. To allow
vehicle level technologies to be
recognized on this cycle, we are
including a powertrain test procedure
option for the LLC. More information on
the powertrain test procedure can be
found in Section III.B.2.v. IRAF
determination for the LLC follows the
test procedures defined in 40 CFR
1036.580, which are the same test
procedures used for the SET and FTP.
The IRAF test procedures that apply to
the SET and FTP in 40 CFR 1065.680
are appropriate for the LLC as the
procedures in 40 CFR 1065.680 were
developed to work with any enginebased duty-cycle. We are finalizing as
proposed that, while the IRAF
procedures in 40 CFR 1036.580 and
1065.680 require that manufacturers
determine an IRAF for the SET, FTP,
and LLC duty cycles, manufacturers
may omit the adjustment factor for a
given duty cycle if they determine that
infrequent regeneration does not occur
over the types of engine operation
contained in the duty cycle as described
in 40 CFR 1036.580(c).
The final emission standards for the
LLC are presented in Table III–6, over
the useful life periods shown in Table
III–4. The numeric levels of the NOX
LLC standards at the time of
certification are the most stringent
proposed for any model year.258 The
numeric level of the PM and CO LLC
standards are the same as proposed, and
the numeric level of the HC LLC
standard is consistent with the proposed
Option 1 standard starting in MY 2027.
As with the FTP cycle, these standards
have been shown to be feasible for
compression-ignition engines based on
testing of the EPA Stage 3
demonstration engine with chemicallyand hydrothermally-aged aftertreatment
system, and for the LLC the data shows
that the standards are feasible for all
engine service classes with available
margins between the data and the
standards. The summary of this data
along with how we addressed
compliance margin can be found in
Section III.B.3, including discussion of
the interim in-use compliance
allowance for Medium and Heavy HDEs
for determining the interim in-use
256 California Air Resources Board. Heavy-Duty
Omnibus Regulation. Available online: https://
ww2.arb.ca.gov/rulemaking/2020/
hdomnibuslownox.
257 California Air Resources Board. ‘‘Heavy-Duty
Low NOx Program: Low Load Cycle’’ Public
Workshop. Diamond Bar, CA. September 26, 2019.
Available online: https://ww3.arb.ca.gov/msprog/
hdlownox/files/workgroup_20190926/staff/03_
llc.pdf.
258 As summarized in Section III.A.2 and detailed
in this Section III.B we are also finalizing an
interim, in-use compliance allowance for medium
and heavy heavy-duty engines.
TABLE III–5—WEIGHTING FACTORS
FOR THE SET—Continued
Weighting
factor
(%)
Speed/% load
Idle Speed ............................
Total A Speed .......................
Total B Speed .......................
Total C Speed ......................
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12
45
38
5
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4337
standards for these primary intended
service classes.
TABLE III–6—COMPRESSION-IGNITION ENGINE STANDARDS OVER THE LLC DUTY CYCLE
NOX
(mg/hp-hr)
Model year
2027 and later ..................................................................................................
PM
(mg/hp-hr)
a 50
HC
(mg/hp-hr)
5
140
CO
(g/hp-hr)
6.0
a An
interim NOX compliance allowance of 15 mg/hp-hr applies for any in-use testing of Medium HDE and Heavy HDE. Manufacturers will add
the compliance allowance to the NOX standard that applies for each duty cycle and for off-cycle Bin 2, for both in-use field testing and laboratory
testing as described in 40 CFR part 1036, subpart E. Note, the NOX compliance allowance doesn’t apply to confirmatory testing described in 40
CFR 1036.235(c) or selective enforcement audits described in 40 CFR part 1068.
tkelley on DSK125TN23PROD with RULES2
We are finalizing an LLC PM standard
of 5 mg/hp-hr for the same reasons
outlined for the FTP in Section III.B.2.i.
We are finalizing HC and CO standards
based on data from the CARB and EPA
Stage 3 engine discussed in Section
III.B.3. We are finalizing the same
numeric standard for CO on the LLC as
we have for the SET and FTP cycles
because the demonstration data from the
EPA Stage 3 engine shows that CO
emissions on the LLC are similar to CO
emissions from the SET and FTP. We
are finalizing HC standards that are
different than the standards of the SET
and FTP cycles, to reflect our
assessment of the performance of the
EPA Stage 3 engine on the LLC. The
data discussed in Section III.B.3 of this
preamble shows that the PM, HC, and
CO standards are feasible for both
current and future new engines.
iv. Idle
CARB currently has an optional idle
test procedure and accompanying
standard of 30 g/hr of NOX for diesel
engines to be ‘‘Clean Idle Certified.’’.259
In the CARB Omnibus rule, the CARB
lowered the optional NOX standard to
10 g/hr for MY 2024 to MY 2026 engines
and 5 g/hr for MY 2027 and beyond. In
the NPRM, we proposed optional NOX
idle standards with a corresponding idle
test procedure, with potentially
different numeric levels of the NOX idle
standards for MY 2023, MY 2024 to MY
2026 engines, and for MY 2027 and
beyond, that would allow compression
ignition engine manufacturers to
voluntarily choose to certify (i.e., it
would be optional for a manufacturer to
include the idle standard in an EPA
certification but once included the idle
standard would become mandatory and
full compliance would be required). We
proposed to require that the brakespecific HC, CO, and PM emissions
during the Clean Idle test may not
exceed measured emission rates from
the idle mode in the SET or the idle
segments of the FTP, in addition to
259 13 CCR 1956.8(a)(6)(C)—Optional NO idling
X
emission standard.
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meeting the applicable idle NOX
standard. We requested comment on
whether EPA should make the idle
standards mandatory instead of
voluntary for MY 2027 and beyond, as
well as whether EPA should set clean
idle standards for HC, CO, and PM
emissions (in g/hr) rather than capping
the idle emissions for those pollutants
based on the measured emission levels
during the idle mode in the SET or the
idle segments of the FTP. We also
requested comment on the need for EPA
to define a label that would be put on
the vehicles that are certified to the
optional idle standard.
We received comments on the EPA’s
proposal to adopt California’s Clean Idle
NOX standard as a voluntary emission
standard for Federal certification.260 All
commenters provided general support
for EPA’s proposal to set idle standards
for heavy duty engines, with some
qualifications. Some commentors
supported making idle standards
mandatory, while others commented
that the idle standards should be
optional. With regard to the level of the
idle standard, there was support from
many commenters that the standards
should be set at the Proposed Option 1
levels or lower, while several
manufactures stated that 10 g/hr for
certification and 15 g/hr in-use would
be the lowest feasible standards for
NOX. One manufacturer commented
that EPA must set standards that do not
increase CO2 emissions. EPA has
considered these comments, along with
the available data including the data
from the EPA Stage 3 engine,261 and we
are finalizing optional idle standards in
40 CFR 1036.104(b) and a new idle test
procedure in 40 CFR 1036.525. The
standards are based on CARB’s test
procedure with revisions to not require
260 See
RTC section 3.
RIA Chapter 3 for a summary of the data
collected with the EPA Stage 3 engine run on the
Clean Idle test in three configurations. These data
show that the MY 2027 and beyond, final NOX idle
standard of 10 g/hr is feasible through useful life
with margin, and show that an additional 5 g/hr inuse margin is not justified.
261 See
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the measurement of PM, HC and CO,262
to allow compression-ignition engine
manufacturers to voluntarily certify to
an idle NOX standard of 30.0 g/hr for
MY 2024 to MY 2026, which is
consistent with proposed Option 1 for
MY 2023. For MY 2027 and beyond, the
final NOX idle standard is 10.0 g/hr,
which is the same as proposed Option
2 for those MYs. Manufacturers
certifying to the optional idle standard
must comply with the standard and
related requirements as if they were
mandatory.
We received comments stating that
the proposed PM, HC, and CO standards
are unworkable since the standards are
set at the level the engine emits at
during idle over the engine SET and
FTP duty cycles and that variability in
the emissions between the different tests
could cause the engine to fail the idle
PM, HC, and CO standards. EPA
recognized this issue in the proposal
and requested comment on if EPA
should instead set PM, HC, and CO
standards that are fixed and not based
on the emissions from the engine during
the SET and FTP. EPA has considered
these comments and we are not
finalizing the proposed requirement to
measure brake-specific HC, CO, and PM
emissions during the Clean Idle test for
comparison to emission rates from the
idle modes in the SET or the idle
segments of the FTP.263 The
measurement of these additional
pollutants would create unnecessary
test burden for the manufacturers at this
time, especially with respect to
measuring PM during idle segments of
the SET or FTP as it would require
running duplicate tests or adding a PM
sampler. Further, setting the PM, HC
and CO standards right at the idle
emissions level of the engine on the SET
and FTP could cause false failures due
to test-to-test variability from either the
SET or FTP, or the Clean Idle test itself.
262 86.1360–2007.B.4, California Exhaust
Emission Standards and Test Procedures for 2004
and Subsequent Model Heavy-Duty Diesel Engines
and Vehicles, April 18, 2019.
263 See 40 CFR 1036.104(b).
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Idle operation is included as part of offcycle testing and the SET, FTP, and LLC
duty cycles; standards for off-cycle and
duty-cycle testing ensure that emissions
of HC, CO, and PM are well controlled
as aftertreatment temperatures are not as
critical to controlling these pollutants
over extended idle periods as they are
for NOX. We are therefore not requiring
the measurement of these other
pollutants to meet EPA voluntary clean
idle standards.
We are finalizing a provision in new
40 CFR 1036.136 requiring engine
manufacturers that certify to the Federal
Clean Idle NOX standard to create
stickers to identify their engines as
meeting the Federal Clean Idle NOX
standard. The regulatory provisions
require that the stickers meet the same
basic requirements that apply for
stickers showing that engines meet
CARB’s Clean Idle NOX standard. For
example, stickers must be durable and
readable throughout each vehicle’s
operating life, and the preferred
placement for Clean Idle stickers is on
the driver’s side of the hood. Engine
manufacturers must provide exactly the
right number of these stickers to vehicle
manufacturers so they can apply the
stickers to vehicles with the engines that
the engine manufacturer has certified to
meet the Federal Clean Idle NOX
standard. If engine manufacturers install
engines in their own vehicles, they must
apply the stickers themselves to the
appropriate vehicles. Engine
manufacturers must keep the following
records for at least five years: (1) Written
documentation of the vehicle
manufacturer’s request for a certain
number of stickers, and (2) tracking
information for stickers the engine
manufacturer sends and the date they
sent them. 40 CFR 1036.136 also
clarifies that the provisions in 40 CFR
1068.101 apply for the Clean Idle sticker
in the same way that those provisions
apply for emission control information
labels. For example, manufacturing,
selling, and applying false labels are all
prohibited actions subject to civil
penalties.
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v. Powertrain
EPA recently finalized a separate
rulemaking that included an option for
manufacturers to certify a hybrid
powertrain to the SET and FTP
greenhouse gas engine standards by
using a powertrain test procedure (86
FR 34321, June 29, 2021).264 In this
rulemaking, we are similarly finalizing
264 The powertrain test procedure was established
in the GHG Phase 1 rulemaking but the recent
rulemaking included adjustments to apply the test
procedure to the engine test cycles.
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b. Testing Hybrid Engines and Hybrid
Powertrains
As noted in the introduction of this
Section III, we are finalizing
clarifications in 40 CFR 1036.101 that
manufacturers may optionally test the
hybrid engine and hybrid powertrain to
demonstrate compliance. We are
finalizing as proposed with one
clarification that the powertrain test
procedures specified in 40 CFR
1036.510 and 1036.512, which were
previously developed for demonstrating
compliance with GHG emission
standards on the SET and FTP test
cycles, are applicable for demonstrating
compliance with criteria pollutant
standards on the SET and FTP test
cycles. The clarification in 40 CFR
1036.510 provides direction that the
idle points in the SET should be run as
neutral or parked idle. In addition, for
GHG emission standards we are
finalizing updates to 40 CFR 1036.510
and 1036.512 to further clarify how to
carry out the test procedure for plug-in
hybrids. We have done additional work
for this rulemaking to translate the LLC
to a powertrain test procedure, and we
are finalizing that manufacturers can
similarly certify hybrid engines and
hybrid powertrains to criteria pollutant
emission standards on the LLC using the
test procedures defined in 40 CFR
1036.514.
We are allowing manufacturers to use
the powertrain test procedures to certify
hybrid engine and powertrain
configurations to all MY 2023 and later
criteria pollutant engine standards.
Manufacturers can choose to use either
the SET duty-cycle in 40 CFR 86.1362
or the SET in 40 CFR 1036.510 in model
years prior to 2027, and may use only
the SET in 40 CFR 1036.510 for model
year 2027 and beyond.266 267
We are allowing the use of these
procedures starting in MY 2023 for
plug-in hybrids and, consistent with the
requirements for light-duty plug-in
hybrids, we are finalizing that the
applicable criteria pollutant standards
must be met under the worst-case
conditions, which is achieved by testing
and evaluating emission under both
charge-depleting and charge-sustaining
operation. This is to ensure that under
all drive cycles the powertrain meets the
criteria pollutant standards and is not
based on an assumed amount of zero
emissions range. We received comment
stating that the charge-depleting and
charge-sustaining operation should be
weighted together for criteria pollutants
as well as GHG pollutants, but
consistent with the light-duty test
procedure we want to ensure that
criteria pollutant emissions are
controlled under all conditions, which
would include under conditions where
the vehicle is not charged and is only
operated in charge sustaining-operation.
We are finalizing changes to the test
procedures defined in 40 CFR 1036.510
and 1036.512 to clarify how to weight
together the charge-depleting and
charge-sustaining greenhouse gas
emissions for determining the
greenhouse gas emissions of plug-in
265 As discussed in Section III.B.1, as part of the
technical amendments rulemaking, EPA finalized
that manufacturers may use the powertrain test
procedure for GHG emission standards on the FTP
and SET engine-based test cycles. In this
rulemaking we are extending this to allow the
powertrain test procedure to be used for criteria
emission standards on these test cycles and the
LLC. As discussed in Section 2.ii, we are setting
new weighting factors for the engine-based SET
procedure for criteria pollutant emissions, which
are reflected in the SET powertrain test cycle.
266 We are allowing either the SET duty-cycle in
40 CFR 86.1362 or 40 CFR 1036.505 because the
duty cycles are similar and, as shown in Chapter
3.1.2 of the RIA, the criteria pollutant emissions
level of current production engines is similar
between the two cycles.
267 Prior to MY 2027, only manufacturers
choosing to participate in the 2026 Service Class
Pull Ahead Credits, Full Credits, or Partial Credits
pathways under the Transitional Credits Program
need to conduct LLC powertrain testing (see Section
IV.G for details on).
as proposed that manufacturers may
certify hybrid powertrains to criteria
pollutant emissions standards by using
the powertrain test procedure. In this
section we describe how manufacturers
would apply the powertrain test
procedure to certify hybrid powertrains.
a. Development of Powertrain Test
Procedures
Powertrain testing allows
manufacturers to demonstrate emission
benefits that cannot be captured by
testing an engine alone on a
dynamometer. For hybrid engines and
powertrains, powertrain testing captures
when the engine operates less or at
lower power levels due to the use of the
hybrid powertrain function. However,
powertrain testing requires the
translation of an engine test procedure
to a powertrain test procedure. Chapter
2 of the RIA describes how we
translated the SET, FTP, and LLC engine
test cycles to the powertrain test
cycles.265 The two primary goals of this
process were to make sure that the
powertrain version of each test cycle
was equivalent to each respective
engine test cycle in terms of positive
power demand versus time and that the
powertrain test cycle had appropriate
levels of negative power demand. To
achieve this goal, over 40 engine torque
curves were used to create the
powertrain test cycles.
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hybrids for the SET and FTP duty
cycles. This weighting is done using an
application specific utility factor curve
that is approved by EPA. We are also
finalizing a provision to not apply the
cold and hot weighting factors for the
determination of the FTP composite
emission result for greenhouse gas
pollutants because the charge-depleting
and sustaining test procedures finalized
in 40 CFR 1036.512 include both cold
and hot start emissions by running
repeat FTP cycles back-to-back. By
running back-to-back FTPs, the finalized
test procedure captures both cold and
hot emissions and their relative
contribution to daily greenhouse gas
emissions per unit work, removing the
need for weighting the cold and hot
emissions.
We are finalizing the application of
the powertrain test procedure only for
hybrid powertrains, to avoid having two
different testing pathways (engine only
and powertrain) for non-hybrid engines
for the same standards. That said, we
recognize there may be other
technologies where the emissions
performance is not reflected on the
engine test procedures, so in such cases
manufacturers may seek approval from
EPA to use the powertrain test
procedure for non-hybrid engines and
powertrains consistent with 40 CFR
1065.10(c)(1).
Finally, for all pollutants, we
requested comment on if we should
remove 40 CFR 1037.551 or limit the
use of it to only selective enforcement
audits (SEAs). 40 CFR 1037.551 was
added as part of the HD GHG Phase 2
rulemaking to provide flexibility for an
SEA or a confirmatory test, by allowing
just the engine of the powertrain to be
tested. Allowing just the engine to be
tested over the engine speed and torque
cycle that was recorded during the
powertrain test enables the testing to be
conducted in more widely available
engine dynamometer test cells, but this
flexibility could increase the variability
of the test results. We didn’t receive any
comments on this topic and, for the
reason just stated, we are limiting the
use of 40 CFR 1037.551 to SEA testing.
vi. Crankcase Emissions
During combustion, gases can leak
past the piston rings sealing the cylinder
and into the crankcase. These gases are
called blowby gases and generally
include unburned fuel and other
combustion products. Blowby gases that
escape from the crankcase are
considered crankcase emissions (see 40
CFR 86.402–78). Current regulations
restrict the discharge of crankcase
emissions directly into the ambient air.
Blowby gases from gasoline engine
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crankcases have been controlled for
many years by sealing the crankcase and
routing the gases into the intake air
through a PCV valve. However, in the
past there have been concerns about
applying a similar technology for diesel
engines. For example, high PM
emissions venting into the intake system
could foul turbocharger compressors. As
a result of this concern, diesel-fueled
and other compression-ignition engines
equipped with turbochargers (or other
equipment) were not required to have
sealed crankcases (see 40 CFR 86.007–
11(c)). For these engines, manufacturers
were allowed to vent the crankcase
emissions to ambient air as long as they
are measured and added to the exhaust
emissions during all emission testing to
ensure compliance with the emission
standards.
Because all new highway heavy-duty
diesel engines on the market today are
equipped with turbochargers, they are
not required to have closed crankcases
under the current regulations. We
estimate approximately one-third of
current highway heavy-duty diesel
engines have closed crankcases,
indicating that some heavy-duty engine
manufacturers have developed systems
for controlling crankcase emissions that
do not negatively impact the
turbocharger. EPA proposed provisions
in 40 CFR 1036.115(a) to require a
closed crankcase ventilation system for
all highway compression-ignition
engines to prevent crankcase emissions
from being emitted directly to the
atmosphere starting for MY 2027
engines.268 Comments were received
regarding concerns closing the
crankcase that included coking,
degraded performance and turbo
efficiencies leading to increased CO2
emissions, secondary damage to
components, and increased engine-out
PM (see section 3 of the Response to
Comments document for further
details). After considering these
comments, we are finalizing a
requirement for manufacturers to use
one of two options for controlling
crankcase emissions, either: (1) As
proposed, closing the crankcase, or (2)
an updated version of the current
requirements for an open crankcase that
includes additional requirements for
measuring and accounting for crankcase
emissions. We believe that either
approach is appropriate, so long as the
total emissions are accounted for during
certification and in-use testing through
268 We proposed to move the current crankcase
emissions provisions to a new paragraph (u) in the
interim provisions of 40 CFR 1036.150, which
would apply through model year 2026.
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4339
useful life (including full accounting for
crankcase emission deterioration).
a. Closed Crankcase Option
As EPA explained at proposal, the
environmental advantages to closing the
crankcase are twofold. While the
exception in the current regulations for
certain compression-ignition engines
requires manufacturers to quantify their
engines’ crankcase emissions during
certification, they report non-methane
hydrocarbons in lieu of total
hydrocarbons. As a result, methane
emissions from the crankcase are not
quantified. Methane emissions from
diesel-fueled engines are generally low;
however, they are a concern for
compression-ignition-certified natural
gas-fueled heavy-duty engines because
the blowby gases from these engines
have a higher potential to include
significant methane emissions. We note
that in the HD GHG Phase 2 rule we set
methane standards which required
natural gas engines to close the
crankcase in order to comply with the
methane standard. EPA proposed to
require that all natural gas-fueled
engines have closed crankcases in the
HD GHG Phase 2 rulemaking, but opted
to wait to finalize any updates to
regulations in a future rulemaking,
where we could then propose to apply
these requirements to natural gas-fueled
engines and to the diesel fueled engines
that many of the natural gas-fueled
engines are based off of (81 FR 73571,
October 25, 2016).
In addition to our concern of
unquantified methane emissions, we
believe another benefit to closed
crankcases would be reduced engine
wear due to improved engine
component durability. We know that the
performance of piston seals reduces as
the engine ages, which would allow
more blowby gases and could increase
crankcase emissions. While crankcase
emissions are currently included in the
durability tests that estimate an engine’s
deterioration at useful life, those tests
were not designed to capture the
deterioration of the crankcase. These
unquantified age impacts continue
throughout the operational life of the
engine. Closing crankcases could be a
means to ensure those emissions are
addressed long-term to the same extent
as other exhaust emissions.
After considering all of the
manufacturer concerns, we still believe,
noting that one-third of current highway
heavy-duty diesel engines have closed
crankcases, that improvements in the
design of engine hardware would allow
manufacturers to close the crankcase,
with the potential for increased
maintenance intervals on some
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components. For these reasons, EPA is
finalizing provisions in 40 CFR
1036.115(a) to require a closed
crankcase ventilation system as one of
two options for all highway
compression-ignition engines to control
crankcase emissions for MY 2027 and
later engines.
b. Open Crankcase Option
Given consideration of the concerns
from commenters regarding engine
hardware durability associated with
closing the crankcase, we have decided
to finalize an option that allows the
crankcase to remain open. This option
requires manufacturers of compression
ignition engines that choose to leave the
crankcase open to account for any
increase in the contribution of crankcase
emissions (due to reduction in
performance of piston seals, etc.) to the
total emissions from the engine
throughout the engine’s useful life.
Manufacturers that choose to perform
engine dynamometer-based testing out
to useful life will provide a
deterioration factor that includes
deteriorated crankcase emissions
because the engine components will be
aged out to the engine’s useful life.
Manufacturers that choose to use the
accelerated aging option in 40 CFR
1036.245(b), where the majority of the
emission control system aging is done,
must use good engineering judgment to
determine the impact of engine
deterioration on crankcase emissions
and adjust the tailpipe emissions at
useful life to reflect this deterioration.
For example, manufacturers may
determine deteriorated crankcase
emissions from the assessment of fieldaged engines.
Manufacturers who choose this option
must also account for crankcase criteria
pollutant emissions during any
manufacturer run in-use testing to
determine the overall compliance of the
engine as described in 40 CFR
1036.415(d)(2). The crankcase emissions
must be measured separately from the
tailpipe emissions or be routed into the
exhaust system, downstream from the
last catalyst in the aftertreatment
system, to ensure that there is proper
mixing of the two streams prior to the
sample point. In lieu of these two
options, manufacturers may use the
contribution of crankcase emissions
over the FTP duty-cycle at useful life
from the deterioration factor
determination testing in 40 CFR
1036.245, as described in 40 CFR
1036.115(a) and add them to the binned
emission results determined in 40 CFR
1036.530.
Chapter 1.1.4 of the RIA describes
EPA’s recent test program to evaluate
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the emissions from open crankcase
systems on two modern heavy-duty
diesel engines. Results suggest HC and
CO emitted from the crankcase can be
a notable fraction of overall tailpipe
emissions. By closing the crankcase,
those emissions would be rerouted to
the engine or aftertreatment system to
ensure control of the crankcase
emissions. If a manufacturer chooses the
option to keep the crankcase open,
overall emission control will still be
achieved, but the manufacturer will
have to design and optimize the
emission control system for lower
tailpipe emissions to offset the
emissions from the crankcase as the
total emissions are accounted for both
in-use and at useful life.
3. Feasibility of the Diesel
(Compression-Ignition) Engine
Standards
i. Summary of Technologies Considered
Our finalized standards for
compression-ignition engines are based
on the performance of technology
packages described in Chapters 1 and 3
of the RIA for this rulemaking.
Specifically, we are evaluating the
performance of next-generation catalyst
formulations in a dual SCR catalyst
configuration with a smaller SCR
catalyst as the first substrate in the
aftertreatment system for improved lowtemperature performance, and a larger
SCR catalyst downstream of the diesel
particulate filter to improve NOX
conversion efficiency during high power
operation and to allow for passive
regeneration of the particulate filter.269
Additionally, the technology package
includes CDA that reduces the number
of active cylinders, resulting in
increased exhaust temperatures for
improved catalyst performance under
light-load conditions and can be used to
reduce fuel consumption and CO2
emissions. The technology package also
includes the use of a heated DEF
injector for the upfront SCR catalyst; the
heated DEF injector allows DEF
injection at temperatures as low as
approximately 140°C. The heated DEF
injector also improves the mixing of
DEF and exhaust gas within a shorter
distance than with unheated DEF
injectors, which enables the
aftertreatment system to be packaged in
a smaller space. Finally, the technology
package includes hardware needed to
close the crankcase of diesel engines.
269 As described in Chapter 3 of the RIA, we are
evaluating 3 different aftertreatment systems that
contain different catalyst formulation.
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ii. Summary of Feasibility Analysis
a. Projected Technology Package
Effectiveness and Cost
Based upon data from EPA’s and
CARB’s Stage 3 Heavy-duty Low NOX
Research Programs (see Chapter 3.1.1.1
and Chapter 3.1.3.1 of the RIA), an 80
percent reduction in the Heavy HDE
NOX standard as compared to the
current NOX standard is technologically
feasible when using CDA or other
valvetrain-related air control strategies
in combination with dual SCR systems,
and closed crankcase. As noted in the
proposal, EPA continued to evaluate
aftertreatment system durability via
accelerated aging of advanced emissions
control systems as part of EPA’s diesel
engine demonstration program that is
described in Chapter 3 of the RIA. In
assessing the technical feasibility of
each of our final standards, we have
taken into consideration the emissions
of the EPA Stage 3 engine and other
available data, the additional emissions
from infrequent regenerations, the final
longer useful life, test procedure
variability, emissions performance of
other child engines in an engine family,
production and engine variability, fuel
and DEF quality, sulfur, soot and ash
levels on the aftertreatment,
aftertreatment aging due to severeservice operation, aftertreatment
packaging and lead time for
manufacturers.
Manufacturers are required to design
engines that meet the duty cycle and offcycle standards throughout the engines’
useful life. In recognition that emissions
performance will degrade over time,
manufacturers generally design their
engines to perform significantly better
than the standards when first sold to
ensure that the emissions are below the
standard throughout useful life even as
the emissions controls deteriorate. As
discussed in this section and in Chapter
3 of the RIA and shown in Table III–12
and Table III–13, some manufactures
have submitted certification data with
zero emissions (with rounding), which
results in a margin at 100 percent of the
FEL, while other manufacturers have
margin that is less than 25 percent of the
FEL.
To assess the feasibility of the final
MY 2027 standards for Light, Medium,
and Heavy HDE at the corresponding
final useful lives, EPA took into
consideration and evaluated the data
from the EPA Stage 3 engine as well as
other available data and comments
received on the proposed standards. See
section 3 of the Response to Comment
document for further information on the
comments received and EPA’s detailed
response.
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As discussed in Section III.B.2, the
EPA Stage 3 engine includes
improvements beyond the CARB Stage 3
engine, namely replacing the zonecoated catalyzed soot filter with a
separate DOC and DPF and improving
the mixing of the DEF with exhaust for
the downstream SCR catalyst. These
improvements lowered the emissions on
the SET, FTP, and LLC below what was
measured with the CARB Stage 3
engine. The emissions for the EPA Stage
3 engine on the SET, FTP, and LLC aged
to an equivalent of 435,000, 600,000 and
800,000 miles are shown in Table III–7,
Table III–8, and Table III–9. To account
for the IRAF for both particulate matter
and sulfur on the aftertreatment system,
we assessed and determined it was
appropriate to rely on an analysis by
SwRI that is summarized in Chapter 3
of the RIA. In this analysis SwRI
determined that IRAF NOX emissions
were at 2 mg/hp-hr for both the SET and
FTP cycles and 5 mg/hp-hr for the LLC.
To account for the crankcase emissions,
we assessed and determined it was
appropriate to rely on an analysis by
SwRI that is summarized in Chapter 3
of the RIA. In this analysis, SwRI
determined that the NOX emissions
from the crankcase were at 6 mg/hp-hr
for the LLC, FTP, and SET cycles.
To determine whether or how to
account for the effects of test procedure
variability, emissions performance of
other ratings in an engine family,
production and engine variability, fuel
and DEF quality, sulfur, soot and ash
levels on the aftertreatment,
aftertreatment aging due to severeservice operation, and aftertreatment
packaging—and given the low level of
the standards under consideration—
EPA further assessed two potential
approaches after taking into
consideration comments received. The
first approach considered was assigning
standard deviation and offsets to each of
these effects and then combining them
using a mathematical method similar to
what one commenter presented in their
comments to the NPRM.270 The second
approach considered was defining the
margin as a percentage of the standards,
similar to assertions by two
commenters. We considered both of
these approaches, the comments and
supporting information submitted,
historical approaches by EPA to
compliance margin in previous heavyduty criteria pollutant standards rules,
and the data collected from the EPA
Stage 3 engine and other available data,
to determine the numeric level of each
270 See RIA Chapter 3 for the details on this
analysis.
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standard over the corresponding useful
life that is technically feasible.
For the first approach, we determined
that a minimum of 15 mg/hp-hr of
margin between an emission standard
and the NOX emissions of the EPA Stage
3 engine for each of the duty cycles was
appropriate.271 For the second
approach, we first assessed the average
emissions rates from the EPA Stage 3
engine at the respective aged miles. For
Light HDEs, we looked at the data at the
equivalent of 435,000 miles. For the
Medium and Heavy HDEs standards the
interpolated emissions performance at
650,000 miles was determined from the
tests at the equivalent of 600,000 and
800,000 miles, which is shown in Table
III–10.272 Second, the average emissions
values were then adjusted to account for
the IRAF and crankcase emissions from
the EPA Stage 3 engine. Third, we
divided the adjusted emissions values
by 0.55 to calculate an emission
standard that would provide 45 percent
margin to the standard. We determined
it would be appropriate to apply a 45
percent margin in this case after
evaluating the margin in engines that
meet the current standards as outlined
in RIA chapter 3 and in CARB’s
comment to the NPRM and considering
the level of the standards in this final
rule. Our determination is based on our
analysis that the certification data from
engines meeting today’s standards
shows that more than 80 percent of
engine families are certified with less
than 45 percent compliance margin. For
Light HDEs, we took the resulting values
from the third step of our approach and
rounded them. EPA then also checked
that each of these values for each of the
duty cycles (resulting from the second
approach) provided a minimum of 15
mg/hp-hr of margin between those
values and the NOX emissions of the
EPA Stage 3 engine (consistent with the
first approach). For Light HDEs, we
determined those resulting values were
appropriate final numeric emission
standards (as specified in Preamble
Section III.B.2). The last step of
checking that the Light HDE standards
provide a minimum of 15 mg/hp-hr of
NOX margin was to ensure that the
margin determined from the percent of
271 See RIA Chapter 3 for the details on how the
margin of 15 mg/hp-hr was defined.
272 See RIA Chapter 3.1.1.2 for additional
information on why each aging test point was used
for each primary intended service class. We note
that we received data claimed as confidential
business information from a manufacturer on
August 2, 2022, and considered that data as part of
this assessment to use the EPA Stage 3 data at the
equivalent of 650,000 miles for setting the Medium
HDE standards. The data were added to the docket
prior to the signing of the final rule. See also U.S.
EPA. Stakeholder Meeting Log. December, 2022.
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4341
the standard (the second approach to
margin) also provided the margin that
we determined under the first approach
to margin. For Light HDEs, given the
level of the final standards and the
length of the final useful life mileages,
we determined that this approach to
margin was appropriate for both
certification and in-use testing of
engines.
Given the very long useful life
mileages for Heavy HDE and greater
amounts of certain aging mechanisms
over the long useful life periods of
Medium HDE, we determined that a
different application of considering
these two approaches to margin was
appropriate. The in-use standards of
Medium and Heavy HDEs were
determined using the second approach
for determining margin. The
certification standards where then
determined by subtracting the margin
from the first approach (15 mg/hp-hr)
from the in-use standards.
Separating the standards from the
level that applies for in-use testing was
appropriate because we recognize that
laboratory aging of the engine doesn’t
fully capture all the sources of
deterioration of the aftertreatment that
can occur once the engine enters the
real-world and those uncertainties
would be most difficult for these engine
classes at the level of the final standards
and the final useful life mileages. Some
of these effects are SCR sulfation, fuel
quality, DEF quality, sensor variability,
and field aging from severe duty cycles.
Thus, the last step in determining the
standards for Medium and Heavy HDE
was to subtract the 15 mg/hp-hr from
the rounded value that provided 45
percent margin to the Stage 3 data. We
determined each of the resulting final
duty cycle NOX standards for Medium
and Heavy HDE that must be
demonstrated at the time of certification
out to 350,000 and 750,000 miles,
respectively, are feasible with enough
margin to account for test procedure
variability. We determined this by
comparing the EPA Stage 3 emissions
results at 800,000 miles (Table III–9)
after adjusting for IRAF and crankcase
emissions to each of the NOX standards
in Section III.B.2. The EPA Stage 3 NOX
emissions results at 800,000 miles
adjusted for IRAF and crankcase
emissions are 26 mg/hp-hr for the SET,
33 mg/hp-hr for the FTP, and 33 mg/hphr for the LLC. For any in-use testing of
Medium and Heavy HDEs, a 15 mg/hphr compliance allowance is added to the
applicable standard, in consideration of
the other sources of variability and
deterioration of the aftertreatment that
can occur once the engine enters the
real world.
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As explained in the proposal, our
technology cost analysis included an
increased SCR catalyst volume from
what was used on the EPA and CARB
Stage 3 engines. By increasing the SCR
catalyst volume, the NOX reduction
performance of the aftertreatment
system should deteriorate slower than
what was demonstrated with the EPA
Stage 3 engine. The increase in total
SCR catalyst volume relative to the EPA
and CARB Stage 3 SCR was
approximately 23.8 percent. We believe
this further supports our conclusion that
the final standards are achievable in MY
2027, including for the final useful life
of 650,000 miles for Heavy HDEs. In
addition to NOX, the final HC and CO
standards are feasible for CI engines on
all three cycles. This is shown in Table
III–10, where the demonstrated HC and
CO emission results are below the final
standards discussed in Section III.B.2.
The final standard for PM of 5 mg/hp-
hr for the SET, FTP, and LLC continue
to be feasible with the additional
technology and control strategies
needed to meet the final NOX standards,
as seen by the PM emissions results in
Table III–10. As discussed in Section
III.B.2, taking into account measurement
variability of the PM measurement test
procedure, we believe PM emissions
from current diesel engines are at the
lowest feasible level for standards
starting in MY 2027.
TABLE III–7—STAGE 3 ENGINE EMISSIONS AT 435,000 MILE EQUIVALENT TEST POINT WITHOUT ADJUSTMENTS FOR IRAF
OR CRANKCASE EMISSIONS
Duty cycle
NOX
(mg/hp-hr)
SET a ..............................
FTP ................................
LLC .................................
a Using
NMHC (nonmethane
hydrocarbon)
(mg/hp-hr)
PM
(mg/hp-hr)
17
20
29
1
2
3
CO
(g/hp-hr)
1
12
35
CO2
(g/hp-hr)
0.030
0.141
0.245
N 2O
(g/hp-hr)
455
514
617
0.024
0.076
0.132
the weighting factors in our finalized test procedures (40 CFR 1036.510).
TABLE III–8—STAGE 3 ENGINE EMISSIONS AT 600,000 MILE EQUIVALENT TEST POINT WITHOUT ADJUSTMENTS FOR IRAF
OR CRANKCASE EMISSIONS
NOX
(mg/hphr)
Duty cycle
SET a ........................................................................................................
FTP ..........................................................................................................
LLC ...........................................................................................................
a Using
24
27
33
PM
(mg/hphr)
NMHC
(mg/hphr)
1
1
4
CO
(g/hp-hr)
1
9
16
0.015
0.144
0.153
CO2
(g/hp-hr)
460
519
623
N2O
(g/hp-hr)
0.030
0.058
0.064
the weighting factors in our finalized test procedures (40 CFR 1036.510).
TABLE III–9—STAGE 3 ENGINE EMISSIONS AT 800,000 MILE EQUIVALENT TEST POINT WITHOUT ADJUSTMENTS FOR IRAF
OR CRANKCASE EMISSIONS
NOX
(mg/hphr)
Duty cycle
SET a ........................................................................................................
FTP ..........................................................................................................
LLC ...........................................................................................................
a Using
30
37
34
PM
(mg/hphr)
NMHC
(mg/hphr)
2
1
1
CO
(g/hp-hr)
1
14
40
0.023
0.149
0.205
CO2
(g/hp-hr)
458
520
629
N2O
(g/hp-hr)
0.028
0.092
0.125
the weighting factors in our finalized test procedures (40 CFR 1036.510).
TABLE III–10—STAGE 3 ENGINE EMISSIONS AT INTERPOLATED AT 650,000 MILE EQUIVALENT WITHOUT ADJUSTMENTS
FOR IRAF OR CRANKCASE EMISSIONS
NOX
(mg/hphr)
Duty cycle
SET a ........................................................................................................
FTP ..........................................................................................................
LLC ...........................................................................................................
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a Using
26
30
33
PM
(mg/hphr)
NMHC
(mg/hphr)
1
1
3
CO
(g/hp-hr)
1
10
22
0.017
0.145
0.166
CO2
(g/hp-hr)
460
519
625
N2O
(g/hp-hr)
0.030
0.067
0.079
the weighting factors in our finalized test procedures (40 CFR 1036.510).
In addition to evaluating the
feasibility of the new criteria pollutant
standards, we also evaluated how CO2
was impacted on the CARB Stage 3
engine (which is the same engine that
was used for EPA’s Stage 3 engine with
modifications to the aftertreatment
system and engine calibration to lower
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NOX emissions). We did this by
evaluating how CO2 emissions changed
from the base engine over the SET, FTP,
and LLC, as well as the fuel mapping
test procedures defined in 40 CFR
1036.535 and 1036.540. For all three
cycles the CARB Stage 3 engine emitted
CO2 with no measurable difference
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compared to the base 2017 Cummins
X15 engine. Specifically, we compared
the CARB Stage 3 engine including the
0-hour (degreened) aftertreatment with
the 2017 Cummins X15 engine
including degreened aftertreatment and
found the percent reduction in CO2 was
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Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
0 percent for the SET, 1 percent for the
FTP, and 1 percent for the LLC.273
We note that while the data from the
EPA Stage 3 engine (the same engine as
the CARB Stage 3 engine but after SwRI
made changes to the thermal
management strategies) at the equivalent
age of 435,000 miles showed an increase
in CO2 emissions for the SET, FTP, and
LLC of 0.6, 0.7 and 1.3 percent
respectively, which resulted in the CO2
emissions for the EPA Stage 3 engine
being higher than the 2017 Cummins
X15 engine, this is not directly
comparable because the baseline 2017
Cummins X15 aftertreatment had not
been aged to an equivalent of 435,000
miles.274 As discussed in Chapter 3 of
the RIA, aging the EPA Stage 3 engine
included exposing the aftertreatment to
ash, that increased the back pressure on
the engine, which contributed to the
increase in CO2 emissions from the EPA
Stage 3 engine. We would expect the
same increase in backpressure and in
CO2 emissions from the 2017 Cummins
X15 engine if the aftertreatment of the
2017 Cummins X15 engine was aged to
an equivalent of 435,000 miles.
To evaluate how the technology on
the CARB Stage 3 engine compares to
the 2017 Cummins X15 engine with
respect to the HD GHG Phase 2 vehicle
CO2 standards, both engines were tested
on the fuel mapping test procedures
defined in 40 CFR 1036.535 and
1036.540. These test procedures define
how to collect the fuel consumption
data from the engine for use in GEM.
For these tests the CARB Stage 3 engine
was tested with the development aged
aftertreatment.275 The fuel maps from
these tests were run in GEM and the
results from this analysis showed that
the EPA and CARB Stage 3 engine
emitted CO2 at the same rate as the 2017
Cummins X15 engine. The details of
this analysis are described in Chapter
3.1 of the RIA.
The technologies included in the EPA
Stage 3 engine were selected to both
demonstrate the lowest criteria
pollutant emissions and have a
negligible effect on GHG emissions.
Manufactures may choose to use other
technologies to meet the final standards,
but manufacturers will still also need to
comply with the GHG standards that
apply under HD GHG Phase 2. We have,
therefore, not projected an increase in
GHG emissions resulting from
compliance with the final standards.
Table III–11 summarizes the
incremental direct manufacturing costs
for the final standards, from the baseline
costs shown in Table III–15. These
values include aftertreatment system,
closed crankcase, and CDA costs. As
discussed in Chapter 7 of the RIA, the
direct manufacturing costs include the
technology costs plus some costs to
improve the durability of the technology
through regulatory useful life. The
details of this analysis can be found in
Chapters 3 and 7 of the RIA.276 The cost
of the final standards and useful life
periods are further accounted for in the
indirect costs as discussed in Chapter 7
of the RIA.277
TABLE III–11—INCREMENTAL DIRECT
MANUFACTURING COST OF FINAL
STANDARDS
FOR
THE
AFTERTREATMENT, CLOSED CRANKCASE, AND CDA TECHNOLOGY
[2017 $]
Light
HDE
$1,957 ...
Medium
HDE
I
$1,817
Heavy
HDE
I
$2,316
Urban
bus
I
$1,850
b. Baseline Emissions and Cost
The basis for our baseline technology
assessment is the data provided by
manufacturers in the heavy-duty in-use
testing program. This data encompasses
in-use operation from nearly 300 Light
HDE, Medium HDE, and Heavy HDE
vehicles. Chapter 5 of the RIA describes
how the data was used to update the
MOVES model emissions rates for HD
diesel engines. Chapter 3 of the RIA
summarizes the in-use emissions
performance of these engines.
We also evaluated the certification
data submitted to the agency. The data
includes test results adjusted for IRAF
and FEL that includes adjustments for
deterioration and margin. The
certification data, summarized in Table
III–12 and Table III–13, shows that
manufacturers vary in their approach to
how much margin is built into the FEL.
Some manufactures have submitted
certification data with zero emissions
(with rounding), which results in a
margin at 100 percent of the FEL, while
other manufacturers have margin that is
less than 25 percent of the FEL.
TABLE III–12—SUMMARY OF CERTIFICATION DATA FOR FTP CYCLE
NOX
(g/hp-hr)
Average ........................................................................................................................
Minimum .......................................................................................................................
Maximum ......................................................................................................................
I
0.13
0.05
0.18
PM
(g/hp-hr)
0.00
0.00
0.00
I
NMHC
(g/hp-hr)
0.01
0.00
0.04
I
CO
(g/hp-hr)
I
0.18
0.00
1.10
N2O
(g/hp-hr)
I
0.07
0.04
0.11
TABLE III–13—SUMMARY OF CERTIFICATION DATA FOR SET CYCLE
NOX
(g/hp-hr)
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Average ........................................................................................................................
Minimum .......................................................................................................................
Maximum ......................................................................................................................
273 See Chapter 3 of the RIA for the CO emissions
2
of the 2017 Cummins X15 engine and the CARB
Stage 3 engine.
274 As part of the agency’s diesel demonstration
program, we didn’t age the aftertreatment of the
base 2017 Cummins X15 engine since the focus of
this program was to demonstrate emissions
performance of future technologies and due to
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I
0.11
0.00
0.18
resource constraints. Thus, there isn’t data directly
comparable to the baseline engine at each aging
step.
275 The CARB Stage 3 0-hour (degreened)
aftertreatment could not be used for these tests,
because it had already been aged past the 0-hour
point when these tests were conducted.
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PM
(g/hp-hr)
0.00
0.00
0.00
I
NMHC
(g/hp-hr)
I
0.01
0.00
0.04
CO
(g/hp-hr)
I
0.00
0.00
0.20
N2O
(g/hp-hr)
I
0.06
0.00
0.11
276 See RIA Chapter 3 for the details of the cost
for the aftertreatment and CDA, which are the
drivers for why the incremental direct
manufacturing cost is lowest for Medium HDE.
277 See Table III–3 for the final useful life values
and Section IV.B.1 for the final emissions warranty
periods.
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In addition to analyzing the on-cycle
certification data submitted by
manufacturers, we tested three modern
HD diesel engines on an engine
dynamometer and analyzed the data.
These engines were a 2018 Cummins
B6.7, 2018 Detroit DD15 and 2018
Navistar A26. These engines were tested
on cycles that range in power demand
from the creep mode of the Heavy
Heavy-Duty Diesel Truck (HHDDT)
schedule to the HD SET cycle defined
in 40 CFR 1036.510. Table III–14
summarizes the range of results from
these engines on the SET, FTP, and LLC.
As described in Chapter 3 of the RIA,
the emissions of current production
heavy-duty engines vary from engine to
engine but the largest difference in NOX
between engines is seen on the LLC.
TABLE III–14—RANGE OF NOX EMISSIONS FROM MY2018 HEAVY-DUTY DIESEL ENGINES
SET in
40 CFR
86.1333
NOX
(g/hp-hr)
Minimum ..........................................................................................................
Maximum .........................................................................................................
Average ............................................................................................................
Table III–15 summarizes the baseline
sales-weighted total aftertreatment cost
SET in
40 CFR
1036.510
0.01
0.12
0.06
of Light HDEs, Medium HDEs, Heavy
HDEs and urban bus engines. The
FTP
composite
0.01
0.05
0.03
LLC
0.10
0.15
0.13
0.35
0.81
0.59
details of this analysis can be found in
Chapters 3 and 7 of the RIA.
TABLE III–15—BASELINE DIRECT MANUFACTURING AFTERTREATMENT COST
[2017 $]
Light HDE
Medium HDE
Heavy HDE
Urban bus
$2,585 ..........................................................................................................................................
$2,536
$3,761
$2,613
C. Summary of Compression-Ignition
Off-Cycle Standards and Off-Cycle Test
Procedures
In this Section 0, we describe the final
off-cycle standards and test procedures
that will apply for model year 2027 and
later heavy-duty compression-ignition
engines. The final off-cycle standards
and test procedures cover the range of
operation included in the duty cycle test
procedures and operation that is outside
of the duty cycle test procedures for
each regulated pollutant (NOX, HC, CO,
and PM). As described in Section III.C.1,
our current not-to-exceed (NTE) test
procedures were not designed to capture
and control low-load operation. In
contrast to the current NTE approach
that evaluates engine operation within
the NTE zone and excludes operation
out of the NTE zone, we are finalizing
a moving average window (MAW)
approach that divides engine operation
into two categories (or ‘‘bins’’) based on
the time-weighted average engine power
of each MAW of engine data. See
Section III.C.2 for a discussion of the
derivation of the final off-cycle
standards for each bin. For bin 1, the
NOX emission standard is 10.0 g/hr. The
final off-cycle standards for bin 2 are
shown in Table III–16.
TABLE III–16—FINAL OFF-CYCLE BIN 2 STANDARDS FOR LIGHT HDE, MEDIUM HDE, AND HEAVY HDE
NOX
(mg/hp-hr)
HC
(mg/hp-hr)
PM
(mg/hp-hr)
CO
(g/hp-hr)
58 a ...............................................................................................................................................
120
7.5
9
tkelley on DSK125TN23PROD with RULES2
a An interim NO compliance allowance of 15 mg/hp-hr applies for any in-use testing of Medium HDE and Heavy HDE. Manufacturers will add
X
the compliance allowance to the NOX standard that applies for each duty cycle and for off-cycle testing, with both field testing and laboratory
testing.
The proposed rule provided an
extensive discussion of the rationale
and information supporting the
proposed off-cycle standards (87 FR
17472, March 28, 2022). Chapters 2 and
3 of the RIA include additional
information including background on
applicable test procedures and the full
feasibility analysis for compressionignition engines. See also section 11.3 of
the Response to Comments for a
detailed discussion of the comments
and how they have informed this final
rule.
Heavy-duty CI engines are currently
subject to Not-To-Exceed (NTE)
standards that are not limited to specific
test cycles, which means they can be
evaluated not only in the laboratory but
also in-use. NTE standards and test
procedures are generally referred to as
‘‘off-cycle’’ standards and test
procedures. These off-cycle emission
standards are 1.5 (1.25 for CO) times the
laboratory certification standard for
NOX, HC, PM and CO and can be found
in 40 CFR 86.007–11.278 NTE standards
have been successful in broadening the
1. Existing NTE Standards and Need for
Changes to Off-Cycle Test Procedures
278 As noted in Section IV.G, manufacturers
choosing to participate in the existing or final
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types of operation for which
manufacturers design their emission
controls to remain effective, including
steady cruise operation. However, there
remains a significant proportion of
vehicle operation not covered by NTE
standards.
averaging, banking, and trading program agree to
meet the family emissions limit (FEL) declared
whenever the engine is tested over the applicable
duty- or off-cycle test procedure. The FELs serves
as the emission standard for compliance testing
instead of the standards specified in 40 CFR
86.007–11 or 40 CFR 1036.104(a); thus, the existing
off-cycle standards are 1.5 (1.25 for CO) times the
FEL for manufacturers who choose to participate in
ABT.
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Compliance with an NTE standard is
based on emission test data (whether
collected in a laboratory or in use)
analyzed pursuant to 40 CFR 86.1370 to
identify NTE events, which are intervals
of at least 30 seconds when engine
speeds and loads remain in the NTE
control area or ‘‘NTE zone’’. The NTE
zone excludes engine operation that
falls below certain torque, power, and
speed values.279 The NTE procedure
also excludes engine operation that
occurs in certain ambient conditions
(i.e., high altitudes, high intake
manifold humidity), or when
aftertreatment temperatures are below
250 °C. Collected data is considered a
valid NTE event if it occurs within the
NTE zone, lasts at least 30 seconds, and
does not occur during any of the
exclusion conditions (ambient
conditions or aftertreatment
temperature).
The purpose of the NTE test
procedure is to measure emissions
during engine operation conditions that
could reasonably be expected to occur
during normal vehicle use; however,
only data in a valid NTE event is then
compared to the NTE emission
standard. Our analysis of existing
heavy-duty in-use vehicle test data
indicates that less than ten percent of a
typical time-based dataset are part of
valid NTE events, and hence subject to
the NTE standards; the remaining test
data are excluded from consideration.
We also found that emissions are high
during many of the excluded periods of
operation, such as when the
aftertreatment temperature drops below
the 250 °C exclusion criterion. Our
review of in-use data indicates that
extended time at low load and idle
operation results in low aftertreatment
temperatures, which in turn lead to
diesel engine SCR-based emission
control systems not functioning over a
significant fraction of real-world
operation.280 281 282 Test data collected
as part of EPA’s manufacturer-run inuse testing program indicate that lowload operation could account for greater
279 Specifically, engine operations are excluded if
they fall below 30 percent of maximum torque, 30
percent of maximum power, or 15 percent of the
European Stationary Cycle speed.
280 Hamady, Fakhri, Duncan, Alan. ‘‘A
Comprehensive Study of Manufacturers In-Use
Testing Data Collected from Heavy-Duty Diesel
Engines Using Portable Emissions Measurement
System (PEMS)’’. 29th CRC Real World Emissions
Workshop, March 10–13, 2019.
281 Sandhu, Gurdas, et al. ‘‘Identifying Areas of
High NOX Operation in Heavy-Duty Vehicles’’. 28th
CRC Real-World Emissions Workshop, March 18–
21, 2018.
282 Sandhu, Gurdas, et al. ‘‘In-Use Emission Rates
for MY 2010+ Heavy-Duty Diesel Vehicles’’. 27th
CRC Real-World Emissions Workshop, March 26–
29, 2017.
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than 50 percent of the NOX emissions
from a vehicle over a given workday.283
For example, 96 percent of tests in
response to 2014, 2015, and 2016 EPA
in-use testing orders passed with NOX
emissions for valid NTE events well
below the 0.3 g/hp-hr NOX NTE
standard. When we used the same data
to calculate NOX emissions over all
operation measured, not limited to valid
NTE events, the NOX emissions were
more than double those within the valid
NTE events (0.5 g/hp-hr).284 The results
were even higher when we analyzed the
data to consider only NOX emissions
that occur during low load events.
EPA and others have compared the
performance of US-certified engines and
those certified to European Union
emission standards and concluded that
the European engines’ NOX emissions
are lower in low-load conditions, but
comparable to US-certified engines
subject to MY 2010 standards under city
and highway operation.285 This suggests
that manufacturers are responding to the
European certification standards by
designing their emission controls to
perform well under low-load operations,
as well as highway operations.
The European Union ‘‘Euro VI’’
emission standards for heavy-duty
engines require manufacturers to check
for ‘‘in-service conformity’’ by operating
their engines over a mix of urban, rural,
and motorway driving on prescribed
routes using portable emission
measurement system (PEMS) equipment
to measure emissions.286 287 Compliance
is determined using a work-based
windows approach where emissions
data are evaluated over segments or
‘‘windows.’’ A window consists of
consecutive 1 Hz data points that are
summed until the engine performs an
amount of work equivalent to the
283 Sandhu, Gurdas, et al. ‘‘Identifying Areas of
High NOX Operation in Heavy-Duty Vehicles’’. 28th
CRC Real-World Emissions Workshop, March 18–
21, 2018.
284 Hamady, Fakhri, Duncan, Alan. ‘‘A
Comprehensive Study of Manufacturers In-Use
Testing Data Collected from Heavy-Duty Diesel
Engines Using Portable Emissions Measurement
System (PEMS)’’. 29th CRC Real World Emissions
Workshop, March 10–13, 2019.
285 Rodriguez, F.; Posada, F. ‘‘Future Heavy-Duty
Emission Standards An Opportunity for
International Harmonization’’. The International
Council on Clean Transportation. November 2019.
Available online: https://theicct.org/sites/default/
files/publications/Future%20_HDV_standards_
opportunity_20191125.pdf.
286 COMMISSION REGULATION (EU) No 582/
2011, May 25, 2011. Available online: https://eurlex.europa.eu/legal-content/EN/TXT/PDF/
?uri=CELEX:02011R0582-20180118&from=EN.
287 COMMISSION REGULATION (EU) 2018/932,
June 29, 2018. Available online: https://eurlex.europa.eu/legal-content/EN/TXT/PDF/
?uri=CELEX:32018R0932&from=EN.
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4345
European transient engine test cycle
(World Harmonized Transient Cycle).
EPA is finalizing new off-cycle test
procedures similar to the European Euro
VI in-service conformity program, with
key distinctions that build upon the
Euro VI approach, as discussed in the
following section. This new approach
will require manufacturers to account
for a relatively larger proportion of
engine operation and thereby further
ensure that real-world emissions meet
the off-cycle standards.
2. Off-Cycle Standards and Test
Procedures
We are replacing the NTE test
procedures and standards (for NOX, PM,
HC and CO) for model year 2027 and
later engines. Under the final new offcycle standards and test procedures,
engine operation and emissions test data
must be assessed in test intervals that
consist of 300-second moving average
windows (MAWs) of continuous engine
operation. Our evaluation accounts for
our current understanding that shorter
windows are more sensitive to
measurement variability and longer
windows make it difficult to distinguish
between duty cycles. In contrast to the
current NTE approach that divides
engine operation into two categories (in
the NTE zone and out of the NTE zone),
this approach will divide engine
operation into two categories (or ‘‘bins’’)
based on the time-weighted average
engine power of each MAW of engine
data, with some limited exclusions from
the two bins, as described in more detail
in the following discussion.
In the NPRM, we requested comment
on the proposed off-cycle standards and
test procedures, including the 300
second length of the window. We first
note that commenters broadly agree that
the current NTE methodology should be
revised, and that a MAW structure is
preferable for off-cycle standards. Some
commenters were concerned that
individual seconds of data would be
‘‘smeared,’’ with the same 1-Hz data
appearing in both bins as the 300
second windows are placed in the
appropriate bin. We are finalizing the
window length that we proposed, as the
300 second length provides an adequate
averaging time to smooth any
anomalous emission events and we
anticipate that the final bin structure
described in Section III.C.2.i. should
also help address these concerns. See
Response to Comments Section 11.1
through 11.3 for further details on these
comments and EPA’s response to these
comments.
Although this program has
similarities to the European Euro VI
approach, we are not limiting our off-
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cycle standards and test procedures to
operation on prescribed routes. Our
current NTE program is not limited to
prescribed routes, and we would
consider it an unnecessary step
backward to change that aspect of the
procedure.
In Section IV.G, we discuss the final
rule updates to the ABT program to
account for these new off-cycle
standards.
i. Moving Average Window Operation
Bins
The final bin structure includes two
bins of operation that represent two
different domains of emission
performance. Bin 1 represents extended
idle operation and other very low load
operation where engine exhaust
temperatures may drop below the
optimal temperature for aftertreatment
function. Bin 2 represents higher power
operation including much of the
operation currently covered by the NTE.
Operation in bin 2 naturally involves
higher exhaust temperatures and
catalyst efficiencies. Because this
approach divides 300 second windows
into bins based on time-averaged engine
power of the window, any of the bins
could include some idle or high-power
operation. Like the duty cycle
standards, we believe more than a single
standard is needed to apply to the entire
range of operation that heavy-duty
engines experience. A numerical
standard that is technologically feasible
under worst case conditions such as idle
would necessarily be much higher than
the levels that are achievable when the
aftertreatment is functioning optimally.
Section III.C.2.iii includes the final
numeric off-cycle standards.
Given the challenges of measuring
engine power directly in-use, we are
using the CO2 emission rate (grams per
second) as a surrogate for engine power
in defining the bins for an engine. We
are further normalizing CO2 emission
rates relative to the nominal maximum
CO2 rate of the engine. So, if an engine
with a maximum CO2 emission rate of
50 g/sec was found to be emitting CO2
at a rate of 10 g/sec, its normalized CO2
emission rate would be 20 percent. The
maximum CO2 rate is defined as the
engine’s rated maximum power
multiplied by the engine’s CO2 family
certification level (FCL) for the FTP
certification cycle.
In the proposal, we requested
comment on whether the maximum CO2
mass emission rate should instead be
determined from the steady-state fuel
mapping procedure in 40 CFR 1036.535
or the torque mapping procedure
defined in 40 CFR 1065.510. After
considering comments, EPA is finalizing
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the use of the CO2 emission rate as a
surrogate for engine power with the
proposed approach to determining the
maximum CO2 mass emission rate. We
have two main reasons for finalizing the
determination of maximum CO2 mass
emission rate as proposed. First, the
FTP FCL and maximum engine power
are already reported to the EPA, so no
new requirements are needed under the
finalized approach. Second, our
assessment of the finalized approach
has shown that this approach for the
determination of maximum CO2 mass
emission rate matches well with the
other options we requested comment
on. EPA believes that using the CO2
emission rate will automatically account
for additional fuel usage not directly
used for driveshaft torque and
minimizes concerns about the accuracy
and data alignment in the use of
broadcast torque. EPA acknowledges
that there is some small variation in
efficiency, and thus CO2 emissions
rates, among engines. However, the test
procedure accounts for improvements to
the engine efficiency by using the FTP
FCL to convert CO2 specific NOX to
work specific NOX. This is because the
FTP FCL captures the efficiency of the
engine over a wide range of operation,
from cold start, idle and steady-state
higher power operation. Furthermore,
the FTP FCL can also capture the CO2
improvements from hybrid technology
when the powertrain test option
described in preamble Section III.B.2.v
is utilized.
The bins are defined as follows:
• Bin 1: 300 second windows with
normalized average CO2 rate ≤6 percent.
• Bin 2: 300 second windows with
normalized average CO2 rate >6 percent.
The bin cut point of six percent is
near the average power of the low-load
cycle. In the NPRM, we proposed a
three-bin structure and requested
comment on the proposed number of
bins and the value of the cut point(s).
After considering comments, EPA agrees
with commenters to the extent the
commenters recommend combining the
proposed bins 2 and 3 into a single
‘‘non-idle’’ bin 2. Results from the EPA
Stage 3 real world testing indicate that
emissions in bins 2 and 3 (expressed as
emissions/normalized CO2) are
substantially similar, minimizing the
advantage of separating these modes of
operation. See Response to Comments
Section 11.1 for further details on these
comments and EPA’s response to these
comments.
To ensure that there is adequate data
in each of the bins to compare to the offcycle standards, the final requirements
specify that there must be a minimum
of 2,400 moving average windows in bin
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1 and 10,000 moving average windows
in bin 2. In the NPRM, we proposed a
minimum of 2,400 windows for all bins
and requested comment on the
appropriate minimum number of
windows required to sufficiently reduce
variability in the results while not
requiring an unnecessary number of
shift days to be tested to meet the
requirement. EPA received comments
both supporting the proposed 2,400
window minimum and supporting an
increase to 10,000 windows total for the
non-idle bins (now a single bin 2 in this
final rule). After considering comments,
we believe requiring a minimum of
10,000 windows in final bin 2 to define
a valid test is appropriate. Analysis of
data from the EPA Stage 3 off-cycle test
data has shown that emissions are stable
after 6,000 windows of data at moderate
temperatures but NOX emissions under
low ambient temperatures need closer to
10,000 windows to be stable. EPA
believes the larger number of required
windows will better characterize the
emissions performance of the engine.
If during the first shift day any of the
bins do not include at least the
minimum number of windows, then the
engine will need to be tested for
additional day(s) until the minimum
requirement is met. Additionally, the
engine can be idled at the end of the
shift day to meet the minimum window
count requirement for the idle bin. This
is to ensure that even for duty cycles
that do not include significant idle
operation the minimum window count
requirement for the idle bin can be met
without testing additional days.
We received comments on the timing
and duration of the optional end-of-day
idle. After considering comments, the
final requirements specify that the
ability to add idle time is restricted to
the end of the shift day, and
manufacturers may extend this end-ofday idle period to be as long as they
choose. Additional idle in the middle of
the shift day is contrary to the intent of
real-world testing, and the end of the
shift day is the only realistic time to add
windows. Since idle times of varying
lengths are encountered in real-world
operation, we do not think that
requiring a specific length of idle time
would necessarily make the resulting
data set more representative.
As described further in section
III.C.2.ii, after consideration of
comment, EPA is including
requirements in 40 CFR 1036.420 that
specify that during the end-of-day idle
period, when testing vehicles with
automated engine shutdown features,
manufacturers will be required to
override the automated shutdown
feature where possible. This will ensure
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that the test data will contain at least
2,400 windows in the idle bin, which
otherwise would be unobtainable. For
automated shutdown features that
cannot be overridden, the manufacturer
may populate the bin with zero
emission values for idle until exactly
2,400 windows are achieved.
ii. Off-Cycle Test Procedures
The final off-cycle test procedures
include measuring off-cycle emissions
using the existing test procedures that
specify measurement equipment and the
process of measuring emissions during
testing in 40 CFR part 1065. Part 1036,
subpart E contains the process for
recruiting test vehicles, how to test over
the shift day, how to evaluate the data,
what constitutes a valid test, and how
to determine if an engine family passes.
Measurements may use either the
general laboratory test procedures or the
field-testing procedures in 40 CFR part
mg )
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e hp· hr
= Sum of Window NOx mass per Bin. FTP CO 2 mass
Sum of Window CO 2 mass per Bin
The final requirements include a
limited number of exclusions (six total)
in 40 CFR 1036.530(c)(3) that exclude
some data from being subject to the offcycle standards. The first exclusion in
40 CFR 1036.530(c)(3)(i) is for data
collected during periodic PEMS zero
and span drift checks or calibrations,
where the emission analyzers and/or
flow meter are not available to measure
emissions during that time and these
checks/calibrations are needed to ensure
the robustness of the data.
The second exclusion in 40 CFR
1036.530(c)(3)(ii) is for data collected
anytime the engine is off during the
course of the shift day, with
modifications from proposal that (1) this
exclusion does not include engine off
due to automated stop-start, and (2)
specific requirements for vehicles with
stop-start technology. In the NPRM, we
proposed excluding data for vehicles
with stop-start technology when the
engine was off and requested comment
on the appropriateness of this exclusion.
We received comment suggesting
provisions for vehicles equipped with
automated stop-start technology. After
considering comments, EPA has
included in the final rule requirements
applicable when testing vehicles with
automatic engine shutdown (AES) and/
or stop-start technology. Under the final
requirements, the manufacturer shall
disable AES and/or stop-start if it is not
tamper resistant as described in 40 CFR
1036.415(g), 1036.420(c), and
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this change in 40 CFR 1036.530. In the
NPRM, we proposed 30 °C which is
86 °F. It is possible that ambient
temperatures in some regions of the
United States won’t drop below this
overnight. We are therefore finalizing
40 °C which is 104 °F as this should
ensure that high overnight ambient
temperatures do not prevent a
manufacturer from testing a vehicle.
The standards described in Section
III.C.2.iii are expressed in units of g/hr
for bin 1 and mg/hp-hr for bin 2.
However, unlike most of our exhaust
standards, the hp-hr values for the offcycle standards do not refer to actual
brake work. Rather, they refer to
nominal equivalent work calculated
proportional to the CO2 emission rate.
Thus, in 40 CFR 1036.530 the NOX
emissions (‘‘e’’) in g/hp-hr are
calculated as:
1036.530(c)(3). If stop-start is tamper
resistant, the 1-Hz emission rate for all
GHG and criteria pollutants shall be set
to zero when AES and/or stop-start is
active and the engine is off, and these
data are included in the normal
windowing process (i.e., the engine-off
data are not treated as exclusions). If at
the end of the shift day there are not
2,400 windows in bin 1 for a vehicle
with AES and/or stop-start technology,
the manufacturer must populate the bin
with additional windows with the
emission rate for each GHG and criteria
pollutant set to zero to achieve exactly
2,400 idle bin windows. This process
accounts for manufacturers who
implement a start/stop mode that cannot
be overridden and applies the
windowing and binning process in a
way that is similar to the process
applied to a conventionally idling
vehicle.
The third exclusion in 40 CFR
1036.530(c)(3)(iii) is for data collected
during infrequent regeneration events.
The data collected for the test order may
not collect enough operation to properly
weight the emissions rates during an
infrequent regeneration event with
emissions that occur without an
infrequent regeneration event.
The fourth exclusion in 40 CFR
1036.530(c)(3)(iv) is for data collected
when ambient temperatures are below
5 °C (this aspect includes some
modifications from proposal), or when
ambient temperatures are above the
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FTP work
altitude-based value determined using
Equation 40 CFR 1036.530–1. The
colder temperatures can significantly
inhibit the engine’s ability to maintain
aftertreatment temperature above the
minimum operating temperature of the
SCR catalyst while the higher
temperature conditions at altitude can
limit the mass airflow through the
engine, which can adversely affect the
engine’s ability to reduce engine out
NOX through the use of exhaust gas
recirculation (EGR). In addition to
affecting EGR, the air-fuel ratio of the
engine can decrease under high load,
which can increase exhaust
temperatures above the conditions
where the SCR catalyst is most efficient
at reducing NOX. However, we also do
not want to select temperature limits
that overly exclude operation, such as
setting a cold temperature limit so high
that it excludes important initial cold
start operation from all tests, or a
number of return to service events.
These are important operational
regimes, and the MAW protocol is
intended to capture emissions over the
entire operation of the vehicle. The final
rule strikes an appropriate balance
between these considerations.
In the NPRM, we proposed excluding
data when ambient temperatures were
below ¥7 °C and requested comment on
the appropriateness of this exclusion.
Several comments disagreed with the
proposed low temperature exclusion
level and recommended a higher
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(
1065, subpart J. However, we are
finalizing special calculations for bin 2
in 40 CFR 1036.530 that will supersede
the brake-specific emission calculations
in 40 CFR part 1065. The test
procedures require second-by-second
measurement of the following
parameters:
• Molar concentration of CO2 (ppm)
• Molar concentration of NOX (ppm)
• Molar concentration of HC (ppm)
• Molar concentration of CO (ppm)
• Concentration of PM (g/m3)
• Exhaust flow rate (m3/s)
Mass emissions of CO2 and each
regulated pollutant are separately
determined for each 300-second
window and are binned based on the
normalized CO2 rate for each window.
Additionally, EPA agrees with
commenters that the maximum
allowable engine coolant temperature at
the start of the day should be raised to
40 degrees Celsius and we are finalizing
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Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
temperature of 20 °C as well as
additional exemptions for coolant and
oil temperatures, and recommended low
temperature exclusion temperatures that
ranged from 20 to 70 °C. After
considering comments, we adjusted the
final ambient temperature exclusion to
5 °C. We have additionally incorporated
a temperature-based adjustment to the
final numerical NOX standards, as
described in Section III.C.iii. However,
we have not incorporated exclusions
based on coolant and oil temperatures.
These changes are supported by data
recently generated from testing at SwRI
with the EPA Stage 3 engine at low
temperatures over the CARB Southern
Route Cycle and Low Load Cycle. This
testing consisted of operation of the
engine over the duty-cycle with the test
cell ambient temperature set at 5 °C with
air flow moving over the aftertreatment
system to simulate the airflow over the
aftertreatment during over the road
operation. The results indicated that
there were cold ambient air temperature
effects on aftertreatment temperature
that reduced NOX reduction efficiency,
which supports that the temperature
should be increased. With these
changes, our analysis, as described in
section III.C, shows that the off-cycle
standards are achievable for MY 2027
and later engines down to 5 °C, taking
into account the temperature-based
adjustment to the final numerical
standards. We have concerns about
whether the off-cycle standards could be
met below 5 °C after taking a closer look
at all data regarding real world effects
and based on this we are exempting data
from operation below 5 °C from being
subject to the standards.
The fifth exclusion in 40 CFR
1036.530(c)(3)(v) is for data collected
where the altitude is greater than 5,500
feet above sea level for the same reasons
as for the high temperatures at altitude
exclusion.
The sixth exclusion in 40 CFR
1036.530(c)(3)(vi) is for data collected
when any approved Auxiliary Emission
Control Device (AECD) for emergency
vehicles are active because the engines
are allowed to exceed the emission
standards while these AECDs are active.
To reduce the influence of
environmental conditions on the
accuracy and precision of the PEMS for
off-cycle in-use testing, we are adding
additional changes to those proposed in
requirements in 40 CFR 1065.910(b).
These requirements are to minimize the
influence of temperature,
electromagnetic frequency, shock, and
vibration on the emissions
measurement. If the design of the PEMS
or the installation of the PEMS does not
minimize the influence of these
environmental conditions, the final
requirements specify that the PEMS
must be installed in an environmental
chamber during the off-cycle test to
minimize these effects.
iii. Off-Cycle Standards
For NOX, we are finalizing separate
standards for distinct modes of
operation. To ensure that the duty-cycle
NOX standards and the off-cycle NOX
standards are set at the same relative
stringency level, the bin 1 standard is
proportional to the Voluntary Idle
standard discussed in Section III.B.2.iv,
and the bin 2 standard is proportional
to a weighted combination of the LLC
standard discussed in Section III.B.2.iii
and the SET standard discussed in
Section III.B.2.ii. For bin 1, the NOX
emission standard for all CI primary
intended service classes is 10.0 g/hr
starting in model year 2027. For PM, HC
and CO we are not setting standards for
bin 1 because the emissions from these
pollutants are very small under idle
conditions and idle operation is
extensively covered by the SET, FTP,
and LLC duty cycles discussed in
Section III.B.2. The combined NOX bin
2 standard is weighted at 25 percent of
the LLC standard and 75 percent of the
SET standard, reflecting the nominal
flow difference between the two cycles.
For HC, the bin 2 standard is also set at
values proportional to a 25 percent/75
percent weighted combination of the
LLC standard and the SET standard.288
For PM and CO, the SET, FTP, and LLC
standards are the same numeric value,
so bin 2 is proportional to that numeric
standard. The numerical values of the
off-cycle standards for bin 2 are shown
in Table III–17.
The final numerical off-cycle bin 1
NOX standard reflect a conformity factor
of 1.0 times the Clean Idle standard
discussed in Section III.B.2.iv. The final
numerical off-cycle bin 2 standards for
all pollutants reflect a conformity factor
of 1.5 times the duty-cycle standards set
for the LLC and SET cycles discussed in
Section III.B.2.ii and Section III.B.2.iii.
Additionally, as discussed in Section
III.B.2, the in-use NOX off-cycle
standard for Medium and Heavy HDE
reflects an additional 15 mg/hp-hr NOX
allowance above the bin 2 standard.
Similar to the duty cycle standards, the
off-cycle standards were set at a level
that resulted in at least 40 percent
compliance margin for the EPA Stage 3
engine. We requested and received
comments on the appropriate scaling
factors or other approaches to setting
off-cycle standards. After consideration
of the comments, we believe the final
numerical standards are feasible and
appropriate for certification and in-use
testing. We note that the final standards
are similar, but not identical to, the
options proposed in the NPRM. As with
the duty cycle standards discussed in
Preamble Section III.B, the data from the
EPA Stage 3 engine supported the most
stringent numeric standards we
proposed under low-load operation and
the most stringent numeric standards
we proposed for MY 2027 under high
load operation. More discussion of the
feasibility of these standards can be
found in the following discussion and
in Section III.C.3 and Response to
Comments Section 11.3.1.
TABLE III–17—OFF-CYCLE BIN 2 STANDARDS
NOX
(mg/hp-hr)
HC
(mg/hp-hr)
PM
(mg/hp-hr)
CO
(g/hp-hr)
58 a ...............................................................................................................................................
120
7.5
9
a An
tkelley on DSK125TN23PROD with RULES2
interim NOX compliance allowance of 15 mg/hp-hr applies for any in-use testing of Medium HDE and Heavy HDE. Manufacturers will add
the compliance allowance to the NOX standard that applies for each duty cycle and for off-cycle Bin 2, for both in-use field testing and laboratory
testing as described in 40 CFR 1036, subpart E. Note, the NOX compliance allowance doesn’t apply to confirmatory testing described in 40 CFR
1036.235(c) or selective enforcement audits described in 40 CFR part 1068.
In the proposal, we requested
comment on the in-use test conditions
over which engines should be required
to comply with the standard, asking
commentors to take into consideration
any tradeoffs that broader or narrower
288 See Preamble Section III.B.2 for the HC
standards for the SET and LLC.
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conditions might have on the stringency
of the standard we set. After considering
comments on low ambient air
temperature and the available data from
the low-temperature Stage 3 testing at
SwRI described in section III.C.2.ii, we
are also incorporating an adjustment to
the numerical off-cycle bin 1 and bin 2
standards for NOX as a function of
ambient air temperature below 25 °C.
The results demonstrated higher NOX
emissions at low temperatures,
indicating that standards should be
numerically higher to account for real-
world temperature effects on the
aftertreatment system. To determine the
magnitude of this adjustment, we
calculated the increase in the Stage 3
engine NOX emissions over the CARB
Southern Route Cycle at low
temperature over the NOX emissions at
25 °C. These values were linearly
extrapolated to determine the projected
increase at 5 °C versus 25 °C. Table III–
18 presents the numerical value of each
off-cycle bin 1 and bin 2 NOX standard
at both 25 °C and 5 °C.
Under the final requirements in 40
CFR 1036.104, the ambient temperature
4349
adjustment is applied based on the
average 1-Hz ambient air temperature
during the shift day for all data not
excluded under 40 CFR 1036.530(c),
calculated as the time-averaged
temperature of all included data points.
If this average temperature is 25 °C or
above, no adjustment to the standard is
made. If the average temperature is
below 25 °C, the applicable NOX
standard is calculated using the
equations in Table 3 to paragraph (a)(3)
of 40 CFR 1036.104 Table III–18 for the
appropriate service class and bin.
TABLE III–18—TEMPERATURE ADJUSTMENTS TO THE OFF-CYCLE NOX STANDARDS
Service class
Applicability
All ..................................................
Light HDE ......................................
Medium and Heavy HDE ..............
Medium and Heavy HDE ..............
All ..................................................
Certification & In-use ....................
Certification ...................................
In-Use ...........................................
a The
1
2
2
2
NOX
standard
at 5 °C
a 15
10
58
58
a 73
a 102
a 102
a 117
Applicable unit
g/hr.
mg/hp-hr.
mg/hp-hr.
mg/hp-hr.
Bin 1 and Bin 2 ambient temperature adjustment and the NOX compliance allowance for in-use testing do not scale with the FELFTPNOx.
3. Feasibility of the Diesel
(Compression-Ignition) Off-Cycle
Standards
i. Technologies
tkelley on DSK125TN23PROD with RULES2
NOX
standard
at 25 °C
Bin
As a starting point for our
determination of the appropriate
numeric levels of the off-cycle emission
standards, we considered whether
manufacturers could meet the dutycycle standard corresponding to the
type of engine operation included in a
given bin,289 as follows:
• Bin 1 operation is generally similar
to operation at idle and the lower speed
portions of the LLC.
• Bin 2 operation is generally similar
to operation over the LLC, the FTP and
much of the SET.
An important question is whether the
off-cycle standards would require
technology beyond what we are
projecting would be necessary to meet
the duty-cycle standards. As described
in this section, we do not expect the offcycle standards to require different
technologies.
This is not to say that we expect
manufacturers to be able to meet these
standards with no additional work.
Rather, we project that the off-cycle
standards can be met primarily through
additional effort to calibrate the dutycycle technologies to function properly
over the broader range of in-use
conditions. We also recognize that
manufacturers can choose to include
289 See preamble Section III.B.3 for details on
EPA’s assessment of the feasibility of the duty-cycle
standards.
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additional technology, if it provided a
less expensive or otherwise preferred
option.
When we evaluated the technologies
discussed in Section III.B.3.i with
emissions controls that were designed to
cover a broad range of operation, it was
clear that we should set the off-cycle
standards to higher numerical values
than the duty-cycle standards to take
into account the broader operations
covered by the off-cycle test procedures.
Section III.C.3.ii explains how the
technology and controls performed
when testing with the off-cycle test
procedures over a broad range of
operation. The data presented in Section
III.C.3.ii shows that even though there
are similarities in the operation between
the duty cycles (SET, FTP, and LLC) and
the off-cycle bins 1 and 2, the broader
range of operation covered by the offcycle test procedure results in a broader
range of emissions performance, which
justifies setting the numeric off-cycle
standards higher than the corresponding
duty cycle standards for equivalent
stringency. In addition to this, the offcycle test procedures and standards
cover a broader range of ambient
temperature and pressure, which can
also increase the emissions from the
engine as discussed in Section III.C.2.ii.
ii. Summary of Feasibility Analysis
To identify appropriate numerical
levels for the off-cycle standards, we
evaluated the performance of the EPA
Stage 3 engine in the laboratory on five
different cycles that were created from
field data of HD engines that cover a
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range of off-cycle operation. These
cycles are the CARB Southern Route
Cycle, Grocery Delivery Truck Cycle,
Drayage Truck Cycle, Euro-VI ISC Cycle
(EU ISC) and the Advanced
Collaborative Emissions Study (ACES)
cycle. The CARB Southern Route Cycle
is predominantly highway operation
with elevation changes resulting in
extended motoring sections followed by
high power operation. The Grocery
Delivery Truck Cycle represents goods
delivery from regional warehouses to
downtown and suburban supermarkets
and extended engine-off events
characteristic of unloading events at
supermarkets. Drayage Truck Cycle
includes near dock and local operation
of drayage trucks, with extended idle
and creep operation. Euro-VI ISC Cycle
is modeled after Euro VI ISC route
requirements with a mix of 30 percent
urban, 25 percent rural and 45 percent
highway operation. ACES Cycle is a 5mode cycle developed as part of ACES
program. Chapter 3 of the RIA includes
figures that show the engine speed,
engine torque and vehicle speed of the
cycles.
The engine was initially calibrated to
minimize NOX emissions for the
dynamometer duty cycles (SET, FTP,
and LLC). It was then further calibrated
to achieve more optimal performance
over off-cycle operation. The test results
shown in Table III–19 provide a
reasonable basis for evaluating the
feasibility of controlling off-cycle
emissions to a useful life of 435,000
miles and 800,000 miles. Additionally,
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the engine tested did not include the
SCR catalyst volume that is included in
our cost analysis and that we
determined should enable lower bin 2
NOX emissions, further supporting that
the final standards are feasible.
Additionally, the 800,000 mile aged
aftertreatment was tested over the CARB
Southern Route Cycle with an ambient
temperature between 2 °C and 9 °C (6.8
°C average), the average of which is
slightly above the 5 °C minimum
ambient temperature that the final
requirements specify as the level below
which test data are excluded.290 The
summary of the results is in Chapter 3
of the RIA. For Light HDE standards, we
looked at the data at the equivalent of
435,000 miles.291 For the Medium and
Heavy HDE standards we looked at the
data at the equivalent of 800,000
miles.292
TABLE III–19—EPA STAGE 3 NOX EMISSIONS OFF-CYCLE OPERATION WITHOUT ADJUSTMENTS FOR CRANKCASE
EMISSIONS
CARB southern route cycle
Grocery deliv.
cycle
800,000, 25 °C ...................................
1
2
1
2
(g/hr) .................
(mg/hp-hr) .........
(g/hr) .................
(mg/hp-hr) .........
0.7
32
0.7
47
1.0
21
3.3
32
800,000, 2 to 9 °C .............................
1 (g/hr) .................
1.4
Not tested
2 (mg/hp-hr) .........
87
Not tested
Equivalent miles, ambient T (°C)
435,000, 25 °C ...................................
Bin No.
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a. Bin 1 Evaluation
which can also increase NOX emissions.
Taking this under consideration, as well
as other factors, we believe that the final
bin 1 NOX standard in Table III–17 is
the lowest achievable standard in MY
2027.
Bin 1 includes the idle operation and
some of the lower speed operation that
occurs during the FTP and LLC.
However, it also includes other types of
low-load operation observed with in-use
vehicles, such as operation involving
longer idle times than occur in the LLC.
To ensure that the bin 1 standard is
feasible, we set the idle bin standard at
the level projected to be achievable
engine-out with exhaust temperatures
below the aftertreatment light-off
temperature. As can be seen from the
results in Table III–19, the EPA Stage 3
engine performed well below the bin 1
NOX standards. The summary of the
results is located in Chapter 3 of the
RIA.
For bin 1 we are finalizing NOX
standard at a level above what we have
demonstrated because there are
conditions in the real world that may
prevent the emissions control
technology from being as effective as
demonstrated with the EPA Stage 3
engine. For example, under extended
idle operation the EGR rate may need to
be reduced to maintain engine
durability. Under extended idle
operation with cold ambient
temperatures, the aftertreatment system
can lose NOX reduction efficiency
As can be seen see from the results in
Table III–19, the NOX emissions from
the Stage 3 engine in bin 2 were below
the final off-cycle standards for each of
the off-cycle duty-cycles. The HC and
CO emissions measured for each of
these off-cycle duty cycles were well
below the final off-cycle standards for
bin 2. PM emissions were not measured
during the off-cycle tests, but based on
the effectiveness of DPFs over all engine
operation as seen with the SET, FTP,
and LLC, our assessment is that the final
PM standards in Bin 2 are feasible. The
summary of the results is located in
Chapter 3 of the RIA.
For bin 2, all the 25 °C off-cycle duty
cycles at a full useful life of 800,000
miles had emission results below the
NOX certification standard of 58 mg/hphr shown in Table III–19. Additionally,
the CARB Southern Route Cycle run at
ambient temperatures under 10 °C had
emission results below the Heavy HDE
NOX in-use off-cycle standard of 106
mg/hp-hr which is the standard at 10 °C
290 The low ambient temperature exclusion was
raised from the proposed level of ¥7 °C to 5 °C,
since engines can continue to use EGR to reduce
NOX without the use of an EGR cooler bypass at and
above 5 °C. See RIA Chapter 3.1.1.2.2 for a summary
of data from the EPA Stage 3 engine with three
different idle calibrations.
291 See Section III.B.3.ii for an explanation on
why we determined data at the equivalent of
435,000 miles was appropriate for determining the
feasibility of the Light HDE standards.
292 Similar to our reasoning in Section III.B.3.ii
for using the interpolated data at the equivalent of
650,000 miles to determine the feasibility of the
duty cycle standards for Medium and Heavy HDE,
we determined the data at the equivalent of 800,000
was appropriate for determining the feasibility of
the Medium and Heavy HDE off-cycle standards.
The one difference is that emission data was not
collected at the equivalent of 600,000 miles.
Therefore, we used the data at the equivalent of
800,000 miles (rather than assuming the emissions
performance changed linearly and interpolating the
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b. Bin 2 Evaluations
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EU ISC
0.9
20
1.5
34
Drayage
0.4
31
0.4
32
0.3
19
1.1
28
as determined from Equation 40 CFR
1036.104–2. While this cycle was run at
temperatures above the minimum
ambient temperature exclusion limit of
5 °C that we are finalizing, we expect
actual HDIUT testing to be less severe
than the demonstration. Nonetheless,
since the results of the low ambient
temperature testing demonstrated higher
NOX emissions at low temperatures, as
shown in Table III–19, we have
finalized standards that are numerically
higher at lower temperatures to account
for real-world temperature effects on the
aftertreatment system.
In the NPRM, we requested comment
on the numerical values of the off-cycle
standards, as well as the overall
structure of the off-cycle program. We
received comments recommending both
lower and higher numerical standards
than were proposed. After considering
comments, we believe the off-cycle
standards that we are finalizing are
appropriate and feasible values. See
Response to Comments Section 11.3.1
for further details on these comments
and EPA’s response to these comments.
4. Compliance and Flexibilities for OffCycle Standards
Given the similarities of the off-cycle
standards and test procedures to the
current NTE requirements that we are
emissions from the data at the equivalent of 435,000
and 800,000 miles) to determine the emissions
performance at the equivalent of 650,000 miles. We
think it’s appropriate to use the data at the
equivalent of 800,000 miles (rather than the
interpolated data at the equivalent of 650,000 miles)
to account for uncertainties in real world
performance, particularly given the significant
increases in useful life, decreases in the numeric
levels of the standards, and the advanced nature of
the technologies.
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replacing starting in MY 2027, we
evaluated the appropriateness of
applying the current NTE compliance
provisions to the off-cycle standards we
are finalizing and determined which
final compliance requirements and
flexibilities are applicable to the new
final off-cycle standards, as discussed
immediately below.
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i. Relation of Off-Cycle Standards To
Defeat Devices
CAA section 203 prohibits bypassing
or rendering inoperative a certified
engine’s emission controls. When the
engine is designed or modified to do
this, the engine is said to have a defeat
device. With today’s engines, the
greatest risks with respect to defeat
devices involve manipulation of the
engine’s electronic controls. EPA refers
to an element of design that manipulates
emission controls as an Auxiliary
Emission Control Device (AECD).293
Unless explicitly permitted by EPA,
AECDs that reduce the effectiveness of
emission control systems under
conditions which may reasonably be
expected to be encountered in normal
vehicle operation and use are prohibited
as defeat devices under current 40 CFR
86.004–2.
For certification, EPA requires
manufacturers to identify and describe
all AECDs.294 For any AECD that
reduces the effectiveness of the
emission control system under
conditions which may reasonably be
expected to be encountered in normal
vehicle operation and use,
manufacturers must provide a detailed
justification.295 We are migrating the
definition of defeat device from 40 CFR
86.004–2 to 40 CFR 1036.115(h) and
clarifying that an AECD is not a defeat
device if such conditions are
substantially included in the applicable
procedure for duty-cycle testing as
described in 40 CFR 1036, subpart F.
Such AECDs are not treated as defeat
devices because the manufacturer shows
that their engines are able to meet
standards during duty-cycle testing
while the AECD is active. The AECD
might reduce the effectiveness of
emission controls, but not so much that
the engine fails to meet the standards
that apply.
We do not extend this same treatment
to off-cycle testing, for two related
293 40 CFR 86.082–2 defines Auxiliary Emission
Control Device (AECD) to mean ‘‘any element of
design which senses temperature, vehicle speed,
engine RPM, transmission gear, manifold vacuum,
or any other parameter for the purpose of activating,
modulating, delaying, or deactivating the operation
of any part of the emission control system.’’
294 See 40 CFR 86.094–21(b)(1)(i)(A).
295 See definition of ‘‘defeat device’’ in 40 CFR
86.004–2.
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reasons. First, we can have no assurance
that the AECD is adequately exercised
during any off-cycle operation to
support the conclusion that the engine
will consistently meet emission
standards over all off-cycle operation.
Second, off-cycle testing may involve
operation over an infinite combination
of engine speeds and loads, so
excluding AECDs from consideration as
defeat devices during off-cycle testing
would make it practically impossible to
conclude that an engine has a defeat
device.
If an engine meets duty-cycle
standards and the engine has no defeat
devices, we should be able to expect
engines to achieve a comparable level of
emission control for engine operation
that is different than what is represented
by the certification duty cycles. The offcycle standards and measurement
procedures allow for a modest increase
in emissions for operation that is
different than the duty cycle, but
manufacturers may not change emission
controls to increase emissions to the offcycle standard if those controls were
needed to meet the duty-cycle
standards. The finalized off-cycle
standards are set at a level that is
feasible under all operating conditions,
so we expect that under much of the
engine operation the emissions are well
below the final off-cycle standards.
ii. Heavy-Duty In-Use Testing Program
Under the current manufacturer-run
heavy-duty in-use testing (HDIUT)
program, EPA annually selects engine
families to evaluate whether engines are
meeting current emissions standards.
Once we submit a test order to the
manufacturer to initiate testing, it must
contact customers to recruit vehicles
that use an engine from the selected
engine family. The manufacturer
generally selects five unique vehicles
that have a good maintenance history,
no malfunction indicators on, and are
within the engine’s regulatory useful life
for the requested engine family. The
tests require use of portable emissions
measurement systems (PEMS) that meet
the requirements of 40 CFR part 1065,
subpart J. Manufacturers collect data
from the selected vehicles over the
course of a day while they are used for
their normal work and operated by a
regular driver, and then submit the data
to EPA. Compliance is currently
evaluated with respect to the NTE
standards.
With some modifications from
proposal, we are continuing the HDIUT
program, with compliance with respect
to the new off-cycle standards and test
procedures added to the program
beginning with MY 2027 engines. As
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4351
proposed, we are not carrying forward
the Phase 2 HDIUT requirements in 40
CFR 86.1915 once the NTE phases out
after MY 2026. Under the current NTE
based off-cycle test program, if a
manufacturer is required to test ten
engines under Phase 1 testing and less
than eight fully comply with the vehicle
pass criteria in 40 CFR 86.1912, we
could require the manufacturer to
initiate Phase 2 HDIUT testing which
would require manufacturers to test an
additional 10 engines. After
consideration of comments, we are
generally finalizing our overall long
term HDIUT program’s engine testing
steps and pass/fail criteria as proposed;
however, EPA believes that an interim
approach in the initial two years of the
program is appropriate, as
manufacturers transition to the final
standards, test procedures, and
requirements, while still providing
overall compliance assurance during
that transition. More specifically, we are
finalizing that compliance with the offcycle standards would be determined by
testing a maximum of fifteen engines for
MYs 2027 and MY 2028 under the
interim provisions, and ten engines for
MYs 2029 and later. As noted in the
proposal, the testing of a maximum of
ten engines was the original limit under
Phase 1 HDIUT testing in 40 CFR
86.1915. Similar to the current Phase 1
HDIUT requirements in 40 CFR 86.1912,
the finalized 40 CFR 1036.425 and
finalized interim provision in 40 CFR
1036.150(z) require initially testing five
engines. Various outcomes are possible
based on the observed number of
vehicle passes or failures from
manufacturer-run in-use testing, as well
as other supplemental information.
Under the interim provisions for MYs
2027 and 2028, if four of the first test
vehicles meet the off-cycle standards,
testing stops, and no other action is
required of the manufacturer for that
diesel engine family. For MYs 2029 and
later, if five of the first test vehicles
meet the off-cycle standards, testing
stops, and no other action is required of
the manufacturer for that diesel engine
family. For MYs 2027 and 2028, if two
of those engines do not comply fully
with the off-cycle bin standards, the
manufacturer would then test five
additional engines for a total of ten. For
MYs 2029 and later, if one of those
engines does not comply fully with the
off-cycle bin standards, the
manufacturer would then test a sixth
engine. For MYs 2027 and 2028, if eight
of the ten engines tested pass, testing
stops, and no other action is required of
the manufacturer for that diesel engine
family under the program for that model
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year. For MYs 2029 and later, if five of
the six engines tested pass, testing stops,
and no other action is required of the
manufacturer for that diesel engine
family under the program for that model
year. For MYs 2027 and 2028, if three
or more of the first ten engines tested do
not pass, the manufacturer may test up
to five additional engines until a
maximum of fifteen engines have been
tested. For MYs 2029 and later, when
two or more of the first six engines
tested do not pass, the manufacturer
must test four additional engines until
a total of ten engines have been tested.
If the arithmetic mean of the emissions
from the ten, or up to fifteen under the
interim provisions, engine tests
determined in § 1036.530(g), or
§ 1036.150(z) under the interim
provisions, is at or below the off-cycle
standard for each pollutant, the engine
family passes and no other action is
required of the manufacturer for that
diesel engine family. If the arithmetic
mean of the emissions from the ten, or
up to fifteen under the interim
provisions, engines for either of the two
bins for any of the pollutants is above
the respective off-cycle bin standard, the
engine family fails and the manufacturer
must join EPA in follow-up discussions
to determine whether any further
testing, investigations, data
submissions, or other actions may be
warranted. Under the final
requirements, the manufacturer may
accept a fail result for the engine family
and discontinue testing at any point in
the sequence of testing the specified
number of engines.
We received comment on the
elimination of Phase 2 testing. See
Response to Comment Section 11.5.1 for
further information on these comments
and EPA’s response to these comments.
As noted in the preceding paragraphs,
we are finalizing elimination of Phase 2
testing. However, we also are clarifying
what happens when an engine family
fails under the final program. In such a
case, three outcomes are possible. First,
we may ultimately decide not to take
further action if no nonconformity is
indicated after a thorough evaluation of
the causes or conditions that caused
vehicles in the engine family to fail the
off-cycle standards, and a review of any
other supplemental information
obtained separately by EPA or
submitted by the manufacturer shows
that no significant nonconformity exists.
Testing would then stop, and no other
action would be required of the
manufacturer for that diesel engine
family under the program for that year.
Second, we may seek some form of
remedial action from the manufacturer
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based on our evaluation of the test
results and review of other
supplemental information. Third, and
finally, in situations where a significant
nonconformity is observed during
testing, we may order a recall action for
the diesel engine family in question if
the manufacturer does not voluntarily
initiate an acceptable remedial action.
In the NPRM, we proposed allowing
manufacturers to test a minimum of 2
engines using PEMS, in response to a
test order program, provided they
measure, and report in-use data
collected from the engine’s on-board
NOX measurement system. EPA
received comments expressing concerns
on the feasibility of this alternate in-use
testing option. Given meaningful
uncertainties in whether technological
advancement of measurement
capabilities of these sensors will occur
by MY 2027, at this time, EPA is not
including the proposed option in 40
CFR 1036.405(g) and not finalizing this
alternative test program option in this
action. The final in-use option for
manufacturers to show compliance with
the off-cycle standard will require the
use of currently available PEMS to
measure criteria pollutant emissions,
with the sampling and measurement of
emission concentrations in a manner
similar to the current NTE in-use test
program as described in 40 CFR part
1036, subpart E, and Section III.C of this
preamble. See Response to Comment
Section 11.5.3 for further information on
these comments and EPA’s response to
these comments.
In the NPRM, we proposed to not
carry forward the provision in 40 CFR
86.1908(a)(6) that considers an engine
misfueled if operated on a biodiesel fuel
blend that is either not listed as allowed
or otherwise indicated to be an
unacceptable fuel in the vehicle’s owner
or operator manual. We also proposed
in 40 CFR 1036.415(c)(1) to allow
vehicles to be tested for compliance
with the new off-cycle standards on any
commercially available biodiesel fuel
blend that meets the specifications for
ASTM D975 or ASTM D7467.
We received comments on these
proposed requirements. After
considering the comments, we have
altered provisions in the final rule from
what was proposed. EPA agrees with the
commenters’ recommendation to restrict
in-use off-cycle standards testing on
vehicles that have been fueled with
biodiesel to those that are either
expressly allowed in the vehicle’s
owner or operator manual or not
otherwise indicated as an unacceptable
fuel in the vehicle’s owner or operator
manual or in the engine manufacturer’s
published fuel recommendations. EPA
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believes, as explained in section IV.H of
this preamble, that data show biodiesel
is compliant with ASTM D975, D7467
and D6751, that the occurrence of metal
contamination in the fuel pool is
extremely low, and that the metal
content of biodiesel is low. However,
EPA understands that manufacturers
have little control over the quality of
fuel that their engines will encounter
over years of in-use operation.296 To
address uncertainties, EPA is modifying
the proposed approach to in-use offcycle standards testing and will allow
manufacturers to continue to exempt
engines from in-use off-cycle standards
testing if the engine is being operated on
biofuel that exceeds the manufacturers
maximum allowable biodiesel
percentage usable in their engines, as
specified in the engine owner’s manual.
See 40 CFR 1036.415(c)(1).
EPA requested comment on a process
for a manufacturer to receive EPA
approval to exempt test results from inuse off-cycle standards testing from
being considered for potential recall if
an engine manufacturer can show that
the vehicle was historically fueled with
biodiesel blends whose B100 blendstock
did not meet the ASTM D6751–20a
limit for Na, K, Ca, and/or Mg metal
(metals which are a byproduct of
biodiesel production) or contaminated
petroleum based fuels (i.e. if the
manufacturer can show that the vehicle
was misfueled), and the manufacturer
can show that misfueling lead to
degradation of the emission control
system performance. 40 CFR 1068.505
describes how recall requirements apply
for engines that have been properly
maintained and used. Given the risk of
metal contamination from biofuels and
in some rare cases petroleum derived
fuels, EPA will be willing to engage
with any information manufacturers can
share to demonstrate that the fueling
history caused an engine to be
noncompliant based on improper
maintenance or use. It is envisioned that
this engagement would include
submission by the manufacturer of a
comparison of the degraded emission
control system to a representative
compliant system of similar miles with
respect to content of the contaminant,
including an analysis of the level of the
poisoning agents on the catalysts in the
engine’s aftertreatment system. This
296 At this time, as explained in the proposed
rule, EPA did not propose and is not taking final
action to regulate biodiesel blend metal content
because the available data does not indicate that
there is widespread off-specification biodiesel
blend stock or biodiesel blends in the marketplace.
EPA also notes that the request to set a maximum
nationwide biodiesel percentage of 20 percent is
outside the scope of this final rule.
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Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
process addresses concerns expressed
by a commentor who stated that it
would be difficult if not impossible for
a manufacturer to provide ‘‘proof of
source’’ of the fuel contamination that
led to the degradation in catalyst
performance. This clarifies that the
manufacturer must only determine the
amount of poisoning agent present
versus a baseline aftertreatment system.
In the NPRM, we requested comment
on the need to measure PM emissions
during in-use off-cycle testing of engines
that comply with MY 2027 or later
standards if they are equipped with a
DPF. PEMS measurement is more
complicated and time-consuming for
PM measurements than for gaseous
pollutants such as NOX and eliminating
it for some or all of in-use off-cycle
standards testing would provide
significant cost savings. We received
comments both in support of and in
opposition to continuing to require
measurement of PM during in-use offcycle standards testing. After
considering these comments, EPA
believes that historic test results from
the manufacturer run in-use test
program indicate that there is not a PM
compliance problem for properly
maintained engines. Additionally, we
believe that removing the requirement
for in-use off-cycle PM standards testing
will not lead manufacturers to stop
using wall flow DPF technology to meet
the PM standards. Therefore, EPA is not
including the proposed requirement for
manufacturers to measure PM in the
final 40 CFR 1036.415(d)(1) but is
modifying that requirement from
proposal to include a final provision in
this paragraph that EPA may request PM
measurement and that manufacturers
must provide that measurement if EPA
requests it. Generally, EPA expects that
test orders issued by EPA under 40 CFR
1036.405 will not include a requirement
to measure PM.
Furthermore, EPA received comments
on the subject of the need to measure
NMHC emissions during in-use off-cycle
testing of engines that comply with MY
2027 or later standards. After
considering comments, EPA believes
that historic test results from the
manufacturer run in-use test program
indicate that there is not an NMHC
compliance problem for properly
maintained engines. EPA is not
including the proposed requirement for
manufacturers to measure NMHC in the
final 40 CFR 1036.415(d)(1) but is
modifying that requirement from
proposal to include a provision in this
paragraph that EPA may request NMHC
measurement and that manufacturers
must provide that measurement if EPA
requests it. Generally, EPA expects that
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test orders issued by EPA under 40 CFR
1036.405 will not include a requirement
to measure NMHC. See Response to
Comment Section 11.5.5 for further
information on these comments and
EPA’s response to comments on the
subject of in-use off-cycle standards PM
and NMHC testing.
iii. PEMS Accuracy Margin
EPA worked with engine
manufacturers on a joint test program to
establish measurement allowance values
to account for the measurement
uncertainty associated with in-use
testing in the 2007-time frame for
gaseous emissions and the 2010-time
frame for PM emissions to support NTE
in-use testing.297 298 299 PEMS
measurement allowance values in 40
CFR 86.1912 are 0.01 g/hp-hr for HC,
0.25 g/hp-hr for CO, 0.15 g/hp-hr for
NOX, and 0.006 g/hp-hr for PM. We are
maintaining the same values for HC, CO,
and PM in this rulemaking. For NOX we
are finalizing an off-cycle NOX accuracy
margin (formerly known as
measurement allowance) that is 5
percent of the off-cycle standard for a
given bin. This final accuracy margin is
supported by PEMS accuracy margin
work at SwRI. The SwRI PEMS accuracy
margin testing was done on the Stage 3
engine, which was tested over five field
cycles with three different commercially
available PEMS. EPA’s conclusion after
assessing the results of that study, was
that accuracy margins set at 0.4 g/hr for
bin 1 and 5 mg/hp-hr for bin 2 were
appropriate.
The accuracy margins we are
finalizing differ from the 10 percent of
the standard margin proposed in the
NPRM, which was based on an earlier
study by JRC. This SwRI PEMS accuracy
margin study was on-going at the time
the NPRM was published, and the
results were only available post-NPRM
publication.300 However, the NPRM did
note that we would consider the results
of the SwRI PEMS study when they
became available, and that the final offcycle bin NOX standards could be
297 Feist, M.D.; Sharp, C.A; Mason, R.L.; and
Buckingham, J.P. Determination of PEMS
Measurement Allowances for Gaseous Emissions
Regulated Under the Heavy-Duty Diesel Engine InUse Testing Program. SwRI 12024, April 2007.
298 Feist, M.D.; Mason, R.L.; and Buckingham, J.P.
Additional Analyses of the Monte Carlo Model
Developed for the Determination of PEMS
Measurement Allowances for Gaseous Emissions
Regulated Under the Heavy-Duty Diesel Engine InUse Testing Program. SwRI® 12859. July 2007.
299 Khalek, I.A.; Bougher, T.L.; Mason, R.L.; and
Buckingham, J.P. PM-PEMS Measurement
Allowance Determination. SwRI Project
03.14936.12. June 2010.
300 The data and the results from the study were
added to the public docket prior to the signing of
the final rule.
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higher or lower than what we proposed.
EPA requested and received comments
on the value of the PEMS accuracy
margin for NOX; some commenters
encouraged EPA to account for the SwRI
PEMS accuracy work that was carried
out on the Stage 3 engine. We initially
planned to consider the results of this
work and this was further supported
through recommendations by some
commentors; thus, we believe that
incorporating the results of the latest
study to determine an off-cycle NOX
accuracy margin is appropriate. The
SwRI PEMS study is further discussed
in RIA Chapter 2. The study consisted
of testing the Stage 3 engine with three
commercially available PEMS units over
19 different tests. These tests were 6 to
9 hours long, covering a wide range of
field operation. In addition, the Stage 3
engine was tested in three different
configurations to cover the range of
emissions levels expected from an
engine both meeting and failing the final
standards. We believe, based on this
robust data set that was evaluating using
the finalized test procedures, the SwRI
study provides a more accurate
assessment of PEMS measurement
uncertainty from field testing of heavyduty engines than what was determined
from the JRC study that we relied on in
the proposal for the proposed 10 percent
margin. See Response to Comment
Section 11.6 for further information on
these comments and EPA’s response to
these comments.
It should be noted that our off-cycle
test procedures already include a linear
zero and span drift correction over at
least the shift day, and we are finalizing
requirements for at least hourly zero
drift checks over the course of the shift
day on purified air. We believe that the
addition of these checks and the
additional improvements we
implemented helped facilitate a
measurement error that is lower than
the analytically derived JRC value of 10
percent.301
We are updating 40 CFR 1065.935 to
require hourly zeroing of the PEMS
analyzers using purified air for all
analyzers. We are also updating the drift
limits for NOX analyzers to improve
data quality. Specifically, for NOX
analyzers, we are requiring an hourly or
more frequent zero verification limit of
2.5 ppm, a zero-drift limit over the
entire shift day of 10 ppm, and a span
drift limit between the beginning and
end of the shift day or more frequent
span verification(s) of ±4 percent of the
301 Giechaskiel B., Valverde V., Clairotte M. 2020
Assessment of Portable Emissions Measurement
Systems (PEMS) Measurement Uncertainty.
JRC124017, EUR 30591 EN. https://
publications.europa.eu/en/publications.
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measured span value. In the NPRM, we
requested comment on the test
procedure updates in 40 CFR 1065.935
and any changes that would reduce the
PEMS measurement uncertainty. We
received no comments on this topic
other than a few minor edits and are
finalizing these updates with minor
edits for clarification.
iv. Demonstrating Off-Cycle Standards
for Certification
Consistent with current certification
requirements in 40 CFR 86.007–21(p)(1),
we are finalizing a new paragraph in 40
CFR 1036.205(p) that requires
manufacturers to provide a statement in
their application for certification that
their engine complies with the off-cycle
standards, along with testing or other
information to support that conclusion.
We are finalizing this provision as
proposed.
high load operation. High load
temperature protection and idle
emission control requirements are also
added to supplement our current FTP
and new SET duty cycles. We are also
lengthening the useful life and
emissions-related warranty periods for
all heavy-duty engines, including Sparkignition HDE, as detailed in Sections
IV.A and IV.B.1 of this preamble.
The final exhaust emission standards
in 40 CFR 1037.104 apply starting in
MY 2027. This final rule includes new
standards over the FTP duty cycle
currently used for certification, as well
as new standards over the SET duty
cycle to ensure manufacturers of Sparkignition HDE are designing their engines
to address emissions in during
operation that is not covered by the
FTP. The new standards are shown in
Table III–20.
D. Summary of Spark-Ignition HDE
Exhaust Emission Standards and Test
Procedures
This section summarizes the exhaust
emission standards, test procedures, and
other requirements and flexibilities we
are finalizing for certain spark-ignition
(SI) heavy-duty engines. The exhaust
emission provisions in this section
apply for SI engines installed in
vehicles above 14,000 lb GVWR and
incomplete vehicles at or below 14,000
lb GVWR, but do not include engines
voluntarily certified to or installed in
vehicles subject to 40 CFR part 86,
subpart S.
As described in this Section III.D,
Spark-ignition HDE certification will
continue to be based on emission
performance in lab-based engine
dynamometer testing, which will
include a new SET duty cycle to address
TABLE III–20—FINAL DUTY CYCLE EMISSION STANDARDS FOR SPARK-IGNITION HDE
Model year 2026 and earlier a
NOX
(mg/hp-hr)
HC
(mg/hp-hr)
PM
(mg/hp-hr)
CO
(g/hp-hr)
SET ...................................
FTP ....................................
........................
200
........................
140
........................
10
........................
14.4
a Current
tkelley on DSK125TN23PROD with RULES2
Model year 2027 and later
Duty cycle
NOX
(mg/hp-hr)
HC
(mg/hp-hr)
35
35
60
60
PM
(mg/hp-hr)
CO
(g/hp-hr)
5
5
14.4
6.0
emission standards for NOX, HC, and PM were converted from g/hp-hr to mg/hp-hr to compare with the final standards.
Our proposal included two options of
fuel-neutral standards that applied the
same numerical standards across all
primary intended service classes. The
proposed NOX and PM standards for the
SET and FTP duty cycles were based on
the emission performance of
technologies evaluated in our HD CI
engine technology demonstration
program.302 We based the proposed SET
and FTP standards for HC and CO on
HD SI engine performance.
Three organizations specifically
expressed support for adopting the
standards of proposed Option 1 for
Spark-ignition HDE. The final standards
are based largely on the emission levels
of proposed Option 1, with some
revisions to account for a single-step
program, starting in MY 2027. Some
organizations commented that the
proposed SI standards were challenging
enough to need the flexibility of ABT for
HC and CO. Consistent with the
proposal for this rule, we are finalizing
an ABT program for NOX credits only
and are discontinuing the current
options for manufacturers to generate
HC and PM credits. We did not request
comment on and are not finalizing an
302 Our
assessment of the projected technology
package for compression-ignition engines is based
on both CARB’s and EPA’s technology
demonstration programs. See Section III.B for a
description of those technologies and test programs.
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option for manufacturers to generate
credits for CO. See Section IV.G of this
preamble and section 12 of the
Response to Comments document for
more information on the final ABT
program.
We are remaining generally consistent
with a fuel neutral approach in the final
SET and FTP standards, with the
exception of CO for Spark-ignition HDE
over the new SET duty cycle. We
expand on our rationale for this
deviation from fuel neutrality in Section
III.D.1 where we also describe our
rationale for the final program,
including a summary of the feasibility
demonstration, available data, and
comments received.
After considering comments, we are
revising three other proposed provisions
for Spark-ignition HDE as described in
Section . Two new requirements in 40
CFR 1036.115(j) focus on ensuring
catalyst efficiency at low loads and
proper thermal management at high
loads. We are finalizing, with additional
clarification, a new OBD flexibility for
‘‘sister vehicles’’. We did not propose
and are not finalizing separate off-cycle
standards, manufacturer-run in-use
testing requirements, or a low-load duty
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cycle for Spark-ignition HDE at this
time.303
The proposed rule provided an
extensive discussion of the rationale
and information supporting the
proposed standards (87 FR 17479,
March 28, 2022). The RIA includes
additional information related to the
range of technologies to control criteria
emissions, background on applicable
test procedures, and the full feasibility
analysis for Spark-ignition HDE. See
also section 3 of the Response to
Comments for a detailed discussion of
the comments and how they have
informed this final rule.
1. Basis of the Final Exhaust Emission
Standards and Test Procedures
EPA conducted a program with SwRI
to better understand the emissions
performance limitations of current
heavy-duty SI engines as well as
investigate the feasibility of advanced
three-way catalyst aftertreatment and
technologies and strategies to meet our
proposed exhaust emission
standards.304 Our demonstration
included the use of advanced catalyst
303 See section 3 of the Response to Comments
document for more information.
304 Ross, M. (2022). Heavy-Duty Gasoline Engine
Low NOX Demonstration. Southwest Research
Institute. Final Report EPA Contract
68HERC20D0014.
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technologies artificially aged to the
equivalent of 250,000 miles and engine
downspeeding. Our feasibility analyses
for the exhaust emission standards are
based on the SwRI demonstration
program. Feasibility of the FTP
standards is further supported by
compliance data submitted by
manufacturers for the 2019 model year.
We also support the feasibility of the
SET standards using engine fuel
mapping data from a test program
performed by the agency as part of the
HD GHG Phase 2 rulemaking. See
Chapter 3.2 of the RIA for more details
related to the SwRI demonstration
program and the two supporting
datasets.
Results from our SI HDE technology
demonstration program (see Table III–21
and Table III–22) show that the NOX
standards based on our CI engine
feasibility analysis are also feasible for
SI HDEs over the SET and FTP duty
cycles. The NOX standard was achieved
in this test program by implementing an
advanced catalyst with minor catalyst
system design changes, and NOX levels
were further improved with engine
down-speeding. The emission control
strategies that we evaluated did not
specifically target PM emissions, but we
note that PM emissions remained low in
our demonstration. We project SI HDE
manufacturers will maintain near-zero
PM levels with limited effort. The
following sections discuss the feasibility
of the HC and CO standards over each
of the duty cycles and the basis for our
final numeric standards’ levels.
i. Federal Test Procedure and Standards
for Spark-Ignition HDE
After considering comments, we are
finalizing FTP standards that differ from
our proposed options for Spark-ignition
HDE. We are finalizing standards of 35
mg/hp-hr NOX, 5 mg/hp-hr PM, 60 mg/
hp-hr HC, and 6.0 g/hp-hr CO over the
FTP duty cycle in a single step for MY
2027 and later engines. The NOX and
HC standards match the MY 2027 step
of proposed Option 1; the PM and CO
standards match the MY 2031 step of
Option 1. All of these standards were
demonstrated to be technologically
feasible in EPA’s SI engine test program.
As shown in Table III–21, use of
advanced catalysts provided NOX
emission levels over the FTP duty cycle
well below today’s standards and below
the certification levels of some of the
best performing engines certified in
recent years.305 Engine down-speeding
further decreased CO emissions while
maintaining NOX, NMHC, and PM
control. Engine down-speeding also
resulted in a small improvement in fuel
consumption over the FTP duty cycle,
with fuel consumption being reduced
from 0.46 to 0.45 lb/hp-hr. See Chapter
3.2.3 of the RIA for an expanded
description of the test program and
results.
TABLE III–21—EXHAUST EMISSION RESULTS FROM FTP DUTY CYCLE TESTING IN THE HD SI TECHNOLOGY
DEMONSTRATION
NOX
(mg/hp-hr)
Current Standards MY 2026 and earlier .........................................................
Final Standards MY 2027 and later .................................................................
Test Program Base Engine with Advanced Catalyst a ....................................
Test Program Down-sped Engine with Advanced Catalyst b ..........................
a Base
PM
(mg/hp-hr)
200
35
19
18
HC
(mg/hp-hr)
10
5
4.8
4.5
140
60
32
35
CO
(g/hp-hr)
14.4
6
4.9
0.25
engine’s manufacturer-stated maximum test speed is 4715 RPM; advanced catalyst aged to 250,000 miles.
engine’s maximum test speed lowered to 4000 RPM; advanced catalyst aged to 250,000 miles.
tkelley on DSK125TN23PROD with RULES2
b Down-sped
All SI HDEs currently on the market
use a three-way catalyst (TWC) to
simultaneously control NOX, HC, and
CO emissions.306 We project most
manufacturers will continue to use TWC
technology and will also adopt
advanced catalyst washcoat
technologies and refine their existing
catalyst thermal protection (fuel
enrichment) strategies to prevent
damage to engine and catalyst
components over the longer useful life
period we have finalized. We expect
manufacturers, who design and have
full access to the engine controls, could
achieve similar emission performance as
we demonstrated by adopting other,
more targeted approaches, including a
combination of calibration changes,
optimized catalyst location, and fuel
control strategies that EPA was unable
to evaluate in our demonstration
program due to limited access to
proprietary engine controls.
In the proposal we described how the
FTP duty cycle did not sufficiently
incentivize SI HDE manufacturers to
address fuel enrichment and the
associated CO emissions that are
common under higher load operations
in the real-world. In response to our
proposed rule, one manufacturer shared
technical information with us regarding
an SI engine architecture under
development that is expected to reduce
or eliminate enrichment and the
associated CO emissions.307 The
company indicated that the low CO
emissions may come at the expense of
HC emission reduction in certain
operation represented by the FTP duty
cycle, and reiterated their request for an
80 mg/hp-hr HC standard, as was stated
in their written comments. We are not
finalizing an HC standard of 80 mg/hphr as requested in comment. For the
FTP duty cycle, the EPA test program
achieved HC levels more than half of the
requested level without compromising
NOX or CO emission control (see Table
III–21), which clearly demonstrates
feasibility.
While we demonstrated emission
levels below the final standards of 60
mg HC/hp-hr and 35 mg NOX/hp-hr
over the FTP duty cycle in our SI HDE
testing program, we expect
manufacturers to apply a compliance
margin to their certification test results
to account for uncertainties, such as
production variation. Additionally, we
believe manufacturers would have
required additional lead time to
implement the demonstrated emission
levels broadly across all heavy-duty SI
engine platforms for the final useful life
periods. Since we are finalizing a singlestep program starting in MY 2027, as
discussed in Section III.A.3 of this
preamble, we continue to consider 60
mg HC/hp-hr and 35 mg NOX/hp-hr the
appropriate level of the standards for
305 As presented in Chapter 3.2 of the RIA, MY
2019 gasoline-fueled HD SI engine certification
results included NOX levels ranging from 40 to 240
mg/hp-hr at a useful life of 110,000 miles. MY
2019–2021 alternative-fueled (CNG, LPG) HD SI
engine certification results included NOx levels
ranging from 6 to 70 mg/hp-hr at the same useful
life.
306 See Chapter 1.2 of the RIA for a detailed
description of the TWC technology and other
strategies HD SI manufacturers use to control
criteria emissions.
307 U.S. EPA. Stakeholder Meeting Log. December
2022.
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that model year, as proposed in the MY
2027 step of proposed Option 1.
ii. Supplemental Emission Test and
Standards for Spark-Ignition HDE
The existing SET duty cycle, currently
only applicable to CI engines, is a
ramped modal cycle covering 13 steadystate torque and engine speed points
that is intended to exercise the engine
over sustained higher load and higher
speed operation. Historically, in light of
the limited range of applications and
sales volumes of SI heavy-duty engines,
especially compared to CI engines, we
believed the FTP duty cycle was
sufficient to represent the high-load and
high-speed operation of SI enginepowered heavy-duty vehicles. As the
market for SI engines increases for use
in larger vehicle classes, these engines
are more likely to operate under
extended high-load conditions. To
address these market shifts, we
proposed to apply the SET duty cycle
and new SET standards to Sparkignition HDE, starting in model year
2027. This new cycle would ensure that
emission controls are properly
functioning in the high load and speed
conditions covered by the SET.
We are finalizing the addition of the
SET duty cycle for the Spark-ignition
HDE primary intended service class, as
proposed.308 We requested comment on
revisions we should consider for the CIbased SET procedure to adapt it for SI
engines. We received no comments on
changes to the procedure itself and the
SET standards for Spark-ignition HDE
are based on the same SET procedure as
we are finalizing for heavy-duty CI
engines. After considering comments,
we are finalizing SET standards that
differ from our proposed options for
Spark-ignition HDE.
The EPA HD SI technology
demonstration program evaluated
emission performance over the SET
duty cycle. As shown in Table III–22,
the NOX and NMHC emissions over the
SET duty cycle were substantially lower
than the emissions from the FTP duty
cycle (see Table III–21). Lower levels of
NMHC were demonstrated, but at the
expense of increased CO emissions in
those higher load operating conditions.
Engine down-speeding improved CO
emissions significantly, while NOX,
NMHC, and PM remained low.309 The
considerably lower NOX and HC in our
SET duty cycle demonstration results
leave enough room for manufacturers to
calibrate the tradeoff in TWC emission
control of NOX, HC, and CO to continue
to fine-tune CO. See Chapter 3.2 of the
RIA for an expanded description of the
test program and results.
TABLE III–22—EXHAUST EMISSION RESULTS FROM SET DUTY CYCLE TESTING IN THE HD SI TECHNOLOGY
DEMONSTRATION
NOX
(mg/hp-hr)
Final Standards MY 2027 and later .................................................................
Test Program Base Engine with Advanced Catalyst a ....................................
Test Program Down-sped Engine with Advanced Catalyst b ..........................
PM
(mg/hp-hr)
35
8
5
HC
(mg/hp-hr)
5
c7
3
60
6
1
CO
(g/hp-hr)
14.4
36.7
7.21
a Base
engine’s manufacturer-stated maximum test speed is 4715 RPM; advanced catalyst aged to 250,000 miles.
engine’s maximum test speed lowered to 4000 RPM; advanced catalyst aged to 250,000 miles.
noted in Chapter 3.2 of the RIA, the higher PM value was due to material separating from the catalyst mat during the test and is not indicative of the engine’s ability to control engine-generated PM emissions at the higher load conditions of the SET.
b Down-sped
tkelley on DSK125TN23PROD with RULES2
c As
Similar to our discussion related to
the FTP standards, we expect
manufacturers, who design and have
full access to the engine controls, could
achieve emission levels comparable to
or lower than our feasibility
demonstration over the SET duty cycle
by adopting other approaches, including
a combination of calibration changes,
optimized catalyst location, and fuel
control strategies that EPA was unable
to evaluate due to limited access to
proprietary engine controls. In fact, we
are aware of advanced engine
architectures that can reduce or
eliminate enrichment, and the
associated CO emissions, by
maintaining closed loop operation.310
We proposed Spark-ignition HDE
standards for HC and CO emissions on
the SET cycle that were numerically
equivalent to the respective proposed
FTP standards. Our intent was to ensure
that SI engine manufacturers utilize
emission control hardware and
calibration strategies to control
emissions during high load operation to
levels similar to the FTP duty cycle.311
We retain this approach for HC, but,
after considering comments, the final
CO standard is revised from that
proposed. One commenter indicated
that manufacturers would need CO
credits to achieve the proposed
standards. Another commenter
suggested that EPA underestimated the
modifications manufacturers would
need to make to fully transition away
from the fuel enrichment strategies they
currently use to protect their engines.
The same commenter requested that
EPA delay the SET to start in model
year 2031 or temporarily exclude the
highest load points over the test to
provide additional lead time for
manufacturers.
We are not finalizing an option for
manufacturers to generate CO credits.
We believe a delayed implementation of
SET, as requested, would further delay
manufacturers’ motivation to focus on
high load operation to reduce
enrichment and the associated
emissions reductions that would result.
Additionally, our objective for adding
new standards over the SET duty cycle
is to capture the prolonged, high-load
operation not currently represented in
the FTP duty cycle, and the
commenter’s recommendation to
exclude the points of highest load
would be counter to that objective.
We agree with commenters that the
new SET duty cycle and standards will
be a challenge for heavy-duty SI
manufacturers but maintain that setting
a feasible technology-forcing CO
standard is consistent with our
authority under the CAA. After further
considering the comments and assessing
CO data from the EPA heavy-duty SI test
program, the final new CO standard we
308 See our updates to the SET test procedure in
40 CFR 1036.505.
309 Engine down-speeding also resulted in a small
improvement in brake specific fuel consumption
over the SET duty cycle reducing from 0.46 to 0.44
lb/hp-hr.
310 See Chapter 1 of the RIA for a description of
fuel enrichment, when engine operation deviates
from closed loop, and its potential impact on
emissions.
311 Test results presented in Chapter 3.2 of the
RIA indicate that these standards are achievable
when the engine controls limit fuel enrichment and
maintain closed loop control of the fuel-air ratio.
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are adopting is less stringent than
proposed to provide manufacturers
additional margin for ensuring
compliance with that pollutant’s
standard over the new test procedure for
Spark-ignition HDE. Given this final
standard, we determined that neither
ABT or more lead time are appropriate
or required. The Spark-ignition HDE
standard for CO emissions on the SET
duty-cycle established in this final rule
is numerically equivalent to the current
FTP standard of 14.4 g/hp-hr.
tkelley on DSK125TN23PROD with RULES2
2. Other Provisions for Spark-Ignition
HDE
This Section III.D.2 describes other
provisions we proposed and are
finalizing with revisions from proposal
in this rule. The following three
provisions address information
manufacturers will share with EPA as
part of their certification and we are
adding clarification where needed after
considering comments. See also section
3 of the Response to Comments for a
detailed discussion of the comments
summarized in this section and how
they have informed the updates we are
finalizing for these three provisions.
Idle Control for Spark-Ignition HDE
We proposed to add a new paragraph
at 40 CFR 1036.115(j)(1) to require
manufacturers to show how they
maintain a catalyst bed temperature of
350 °C in their application for
certification or get approval for an
alternative strategy that maintains low
emissions during idle. As described in
Chapter 3.2 of the RIA, prolonged idling
events may allow the catalyst to cool
and reduce its efficiency, resulting in
emission increases until the catalyst
temperatures increase. Our recent HD SI
test program showed idle events that
extend beyond four minutes allow the
catalyst to cool below the light-off
temperature of 350 °C. The current
heavy-duty SET and FTP duty cycles do
not include sufficiently long idle
periods to represent these real-world
conditions where the exhaust system
cools below the catalyst’s light-off
temperature.
We continue to believe that a 350 °C
lower bound for catalysts will
sufficiently ensure emission control is
maintained during idle without
additional manufacturer testing. We are
finalizing the 350 °C target and the
option for manufacturers to request
approval for a different strategy, as
proposed. We are revising the final
requirement from our proposal to also
allow manufacturers to request approval
of a temperature lower than 350 °C, after
considering comments that requested
that we replace the 350 °C temperature
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with the more generic ‘‘light-off
temperature’’ to account for catalysts
with other formulations or locations
relative to the engine.
i. Thermal Protection Temperature
Modeling Validation
The existing regulations require
manufacturers to report any catalyst
protection strategy that reduces the
effectiveness of emission controls as an
AECD in their application for
certification.312 The engine controls
used to implement these strategies often
rely on a modeling algorithm to predict
high exhaust temperatures and to
disable the catalyst, which can change
the emission control strategy and
directly impact real world emissions.
The accuracy of these models used by
manufacturers is critical in both
ensuring the durability of the emission
control equipment and preventing
excessive emissions that could result
from unnecessary or premature
activation of thermal protection
strategies.
To ensure that a manufacturer’s
model accurately estimates the
temperatures at which thermal
protection modes are engaged, we
proposed a validation process during
certification in a new paragraph 40 CFR
1036.115(j)(2) to demonstrate the model
performance.
Several commenters opposed the
proposed requirement that
manufacturers demonstrate a 5 °C
accuracy between modelled and actual
exhaust and emission component
temperatures and expressed concern
with the ability to prove correlation at
this level and lack of details on the
procedure for measuring the
temperatures. Our final, revised
approach still ensures EPA has the
information needed to appropriately
assess a manufacturer’s AECD strategy,
without a specific accuracy
requirement.
Our final 40 CFR 1036.115(j)(2)
clarifies that the new validation process
is a requirement in addition to the
requirements for any SI engine
applications for certification that
include an AECD for thermal
protection.313 Instead of the proposed 5
°C accuracy requirement, a
manufacturer will describe why they
rely on any AECDs, instead of other
engine designs, for thermal protection of
catalyst or other emission-related
components. They will also describe the
312 See 40 CFR 86.094–21(b)(1)(i) and our
migration of those provisions to final 40 CFR
1036.205(b).
313 These requirements are in place today under
existing 40 CFR 86.094–21(b)(1)(i), which have been
migrated to 40 CFR 1036.205(b) in this final rule.
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accuracy of any modeled or measured
temperatures used to activate the AECD.
Instead of requiring manufacturers to
submit second-by-second data upfront
in the application for certification to
demonstrate a specific accuracy
requirement is met, the final
requirement gives EPA discretion to
request the information at certification.
We note that our final revised
requirements apply the same validation
process for modeled and measured
temperatures that activate an AECD and
that this requirement would not apply if
manufacturers certify their engines
without an AECD for enrichment as
thermal protection.
ii. OBD Flexibilities
In recognition that there can be some
significant overlap in the technologies
and emission control systems adopted
for products in the chassis-certified and
engine-certified markets, we proposed
an OBD flexibility to limit the data
requirements for engine-certified
products that use the same engines and
generally share similar emission
controls (i.e., are ‘‘sister vehicles’’) with
chassis-certified products. Specifically,
in a new 40 CFR 1036.110(a)(2), we
proposed to allow vehicle
manufacturers the option to request
approval to certify the OBD of their SI,
engine-certified products using data
from similar chassis-certified Class 2b
and Class 3 vehicles that meet the
provisions of 40 CFR 86.1806–17.
Two organizations commented in
support of the proposed OBD flexibility
and with one suggesting some revisions
to the proposed regulatory language.
The commenter suggested that the
expression ‘share essential design
characteristics’ was too vague, and
requested EPA provide more specific
information on what EPA will use to
make their determination. We disagree
that more specific information is
needed. We are relying on the
manufacturers to identify the design
characteristics and justify their request
as part of the certification process. We
are adjusting the final regulatory text to
clarify how the vehicles above and
below 14,000 lbs GVWR must use the
same engine and share similar emission
controls, but are otherwise finalizing
this OBD flexibility as proposed.
E. Summary of Spark-Ignition HDV
Refueling Emission Standards and Test
Procedures
All sizes of complete and incomplete
heavy-duty vehicles have been subject
to evaporative emission standards for
many years. Similarly, all sizes of
complete heavy-duty vehicles are
subject to refueling standards. We most
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recently applied the refueling standards
to complete heavy-duty vehicles above
14,000 pounds GVWR starting with
model year 2022 (81 FR 74048, Oct. 25,
2016).
We proposed to amend 40 CFR
1037.103 to apply the same refueling
standard of 0.20 grams hydrocarbon per
gallon of dispensed fuel to incomplete
heavy-duty vehicles above 14,000
pounds GVWR starting with model year
2027 over a useful life of 150,000 miles
or 15 years (whichever comes first). We
further proposed to apply the same
testing and certification procedures that
currently apply for complete heavy-duty
vehicles. We are adopting this standard
and testing and certification procedures
as proposed, with some changes to the
proposed rule as noted in this section.
As noted in 40 CFR 1037.103(a)(2), the
standards apply for vehicles that run on
gasoline, other volatile liquid fuels, and
gaseous fuels.
The proposed rule provided an
extensive discussion of the history of
evaporative and refueling standards for
heavy-duty vehicles, along with
rationale and information supporting
the proposed standards (87 FR 17489,
March 28, 2022). The RIA includes
additional information related to control
technology, feasibility, and test
procedures. See also section 3 of the
Response to Comments for a detailed
discussion of the comments and the
changes we made to the proposed rule.
Some commenters advocated for
applying the refueling standards also to
incomplete heavy-duty vehicles at or
below 14,000 pounds GVWR.
Specifically, some manufacturers
commented that they would need a
phase-in schedule that allowed more
lead time beyond the proposed MY 2027
start of the refueling standards for
incomplete vehicles above 14,000
pounds GVWR, and that EPA should
consider a longer phase-in that also
included refueling standards for
incomplete vehicles at or below 14,000
pounds GVWR. In EPA’s judgment, the
design challenge for meeting the new
refueling standards will mainly involve
larger evaporative canisters, resizing
purge valves, and recalibrating for
higher flow of vapors from the
evaporative canister into the engine’s
intake. Four years of lead time is
adequate for designing, certifying, and
implementing these design solutions.
We are therefore finalizing the proposed
start of refueling standards in MY 2027
for all incomplete heavy-duty vehicles
above 14,000 pounds GVWR.
At the same time, as manufacturers
suggested, expanding the scope of
certification over a longer time frame
may be advantageous for implementing
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design changes across their product line
in addition to the environmental gain
from applying refueling controls to a
greater number of vehicles. We did not
propose refueling standards for vehicles
at or below 14,000 pounds GVWR and
we therefore do not adopt such
standards in this final rule. However,
the manufacturers’ suggestion to
consider a package of changes to both
expand the scope of the standards and
increase the lead time for meeting
standards has led us to adopt an
optional alternative phase-in. Under the
alternative phase-in compliance
pathway, instead of certifying all
vehicles above 14,000 pounds GVWR to
the refueling standard in MY 2027,
manufacturers can opt into the alternate
phase-in that applies for all incomplete
heavy-duty vehicles, regardless of
GVWR. The alternative phase-in starts at
40 percent of production in MYs 2026
and 2027, followed by 80 percent of
production in MYs 2028 and 2029,
ramping up to 100 percent of
production in MY 2030. Phase-in
calculations are based on projected
nationwide production volume of all
incomplete heavy-duty vehicles subject
to refueling emission standards under
40 CFR 86.1813–17. Specifying the
phase-in schedule in two-year
increments allows manufacturers greater
flexibility for integrating emission
controls across their product line.
Manufacturers may choose either
schedule of standards; however, they
must satisfy at least one of the two. That
is, if manufacturers do not certify all
their incomplete heavy-duty vehicles
above 14,000 pounds GVWR to the
refueling standards in MY 2027, the
alternate phase-in schedule described in
40 CFR 86.1813–17(b) becomes
mandatory to avoid noncompliance.
Conversely, if manufacturers do not
meet the alternative phase-in
requirement for MY 2026, they must
certify all their incomplete heavy-duty
vehicles above 14,000 pounds GVWR to
the refueling standard in MY 2027 to
avoid noncompliance. See the final 40
CFR 86.1813–17(b) for the detailed
specifications for the alternative phasein schedule.
We received several comments
suggesting that we adjust various
aspects of the testing and certification
procedures for heavy-duty vehicles
meeting the evaporative and refueling
standards. Consideration of these
comments led us to include some
changes from proposal for the final rule.
First, we are revising 40 CFR 1037.103
to add a reference to the provisions from
40 CFR part 86, subpart S, that are
related to the refueling standards. This
is intended to make clear that the
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overall certification protocol from 40
CFR part 86, subpart S, applies for
heavy-duty vehicles above 14,000
pounds GVWR (see also existing 40 CFR
1037.201(h)). This applies, for example,
for durability procedures, useful life,
and information requirements for
certifying vehicles. Along those lines,
we are adding provisions to 40 CFR
86.1821–01 to clarify how
manufacturers need to separately certify
vehicles above 14,000 pounds GVWR by
dividing them into different families
even if they have the same design
characteristics as smaller vehicles. This
is consistent with the way we have been
certifying vehicles to evaporative and
refueling standards.
Second, we are modifying the test
procedures for vehicles with fuel tank
capacity above 50 gallons. These
vehicles have very large quantities of
vapor generation and correspondingly
large evaporative and refueling
canisters. The evaporative test
procedures call for manufacturers to
design their vehicles to purge a canister
over about 11 miles of driving (a single
FTP duty cycle) before the diurnal test,
which requires the vehicle to control the
vapors generated over two simulated hot
summer days of parking. We share
manufacturers’ concern that the
operating characteristics of these
engines and vehicles do not support
achieving that level of emission control.
We are therefore revising the two-day
diurnal test procedure at 40 CFR
86.137–94(b)(24) and the Bleed
Emission Test Procedure at 40 CFR
86.1813–17(a)(2)(iii) to include a second
FTP duty cycle with an additional 11
miles of driving before starting the
diurnal measurement procedure.
Third, manufacturers pointed out that
the existing test procedures don’t
adequately describe how to perform a
refueling emission measurement with
vehicles that have two fuel tanks with
separate filler necks. We are amending
the final rule to include a provision to
direct manufacturers to use good
engineering judgment for testing
vehicles in a dual-tank configuration. It
should be straightforward to do the
testing with successive refills for the
two tanks and combining the measured
values into a single result. Rather than
specifying detailed adjustments to the
procedure, allowing manufacturers the
discretion to perform that testing and
computation consistent with good
engineering judgment will be enough to
ensure a proper outcome.
Table III–23 summarizes the cost
estimations for the different
technological approaches to controlling
refueling emissions that EPA evaluated.
See Chapter 3.2.3.2 of the RIA for the
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details. In calculating the overall cost,
we used $25 (2019 dollars), the average
of both approaches, to represent the cost
for manufacturers to adopt the
additional canister capacity and
hardware to meet our new refueling
emission standards for incomplete
vehicles above 14,000 lb GVWR. See
also Section V of this preamble for a
summary of our overall program cost
and Chapter 7 of the RIA for more
details on our overall program cost.
TABLE III–23—SUMMARY OF PROJECTED PER-VEHICLE COSTS TO MEET THE REFUELING EMISSION STANDARDS
Liquid seal
New canister
Additional Canister Costs ................................................................................
Dual existing
canisters in
series
$20
$15
Dual existing
canisters in
series
New canister
$8
Additional Tooling a ..........................................................................................
0.50
0.50
Flow Control Valves .........................................................................................
6.50
6.50
Seal ..................................................................................................................
0
0
10
Total ..........................................................................................................
27
22
25
a Assumes
IV. Compliance Provisions and
Flexibilities
EPA certification is a fundamental
requirement of the Clean Air Act for
manufacturers of heavy-duty highway
engines. EPA has employed significant
discretion over the past several decades
in designing and updating many aspects
of our heavy-duty engine and vehicle
certification and compliance programs.
In the following sections, we discuss
several revised provisions that we
believe will increase the effectiveness of
our regulations.
As noted in Section I, we are
migrating our criteria pollutant
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$8
the retooling costs are spread over a five-year period.
Incomplete vehicles above 14,000 lb
GVWR with dual fuel tanks may require
some unique accommodations to adopt
onboard refueling vapor recovery
(ORVR) systems. A chassis
configuration with dual fuel tanks
would need separate canisters and
separate filler pipes and seals for each
fuel tank. Depending on the design, a
dual fuel tank chassis configuration may
require a separate purge valve for each
fuel tank. We assume manufacturers
will install one additional purge valve
for dual fuel tank applications that also
incorporate independent canisters for
the second fuel tank/canister
configuration, and that manufacturers
adopting a mechanical seal in their filler
pipe will install an anti-spitback valve
for each filler pipe. See Chapter 1.2.4.5
of the RIA for a summary of the design
considerations for these fuel tank
configurations. We did not include an
estimate of the impact of dual fuel tank
vehicles in our cost analysis of the new
refueling emission standards, as the
population of these vehicles is very low
and we expect minimal increase in the
total average costs.
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regulations for model years 2027 and
later heavy-duty highway engines from
their current location in 40 CFR part 86,
subpart A, to 40 CFR part 1036.314
Consistent with this migration, the
compliance provisions discussed in this
section refer to the final regulations in
their new location in part 1036. In
general, this migration is not intended
to change the compliance program
specified in part 86, except as
specifically finalized in this rulemaking.
See Section III.A.1.
A. Regulatory Useful Life
Useful life represents the period over
which emission standards apply for
certified engines, and, practically, any
difference between the regulatory useful
life and the generally longer operational
life of in-use engines represents miles
and years of operation without an
assurance that emission standards will
continue to be met. In addition to
promulgating new emission standards
and promulgating new and updating
existing test procedures described in
Section III, we are updating regulatory
useful life periods to further assure
emission performance of heavy-duty
highway engines. In this section, we
present the updated regulatory useful
life periods we are finalizing in this
rule. In Section IV.A.1, we present our
revised useful life periods that will
apply for the new exhaust emission
standards for criteria pollutants, OBD,
and requirements related to crankcase
emissions. In Section IV.A.2, we present
the useful life periods that will apply for
the new refueling emission standards
314 As noted in the following sections, we are
finalizing some updates to 40 CFR parts 1037, 1065,
and 1068 to apply to other sectors in addition to
heavy-duty highway engines.
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for certain Spark-ignition HDE. As
described in Section G.10 of this
preamble, we are not finalizing the
proposed allowance for manufacturers
to generate NOX emissions credits from
heavy-duty zero emissions vehicles
(ZEVs) or the associated useful life
requirements.
1. Regulatory Useful Life Periods by
Primary Intended Service Class
In this final rule, we are increasing
the regulatory useful life mileage values
for new heavy-duty engines to better
reflect real-world usage, extend the
emissions durability requirement for
heavy-duty engines, and improve longterm emission performance. In this
Section IV.1, we describe the regulatory
useful life periods we are finalizing for
the four primary intended service
classes for heavy-duty highway
engines.315 Our longer useful life
periods vary by engine class to reflect
the different lengths of their estimated
operational lives. As described in the
proposal for this rule, we continue to
consider operational life to be the
average mileage at rebuild for CI engines
and the average mileage at replacement
for SI engines.316
In determining the appropriate longer
useful life values to set in the final rule,
we retain our proposed objective to set
useful life periods that cover a
significant portion of the engine’s
operational life. However, as explained
in the proposal, we also maintain that
315 The useful life periods we are finalizing in this
rule apply for criteria pollutant standards; we did
not propose and are not finalizing changes to the
useful life periods that apply for GHG standards.
316 See Chapter 2.4 of the RIA for a summary of
the history of our regulatory useful life provisions
and our estimate of the operational life for each
heavy-duty engine class.
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the emission standards presented in
Section III must be considered together
with their associated useful life periods.
After further consideration of the basis
for the proposal, comments received,
supporting data available since the
proposal, and the numeric level of the
final standards, we are selecting final
useful life values within the range of
options proposed that cover a
significant portion of the engine’s
operational life and take into account
the combined effect of useful life and
the final numeric standards on the
overall stringency and emissions
reductions of the program. As described
in the final RIA, we concluded two
engine test programs for this rule that
demonstrated technologies that are
capable of meeting lower emission
levels at much longer mileages than
current useful life periods. We
evaluated a heavy-duty diesel engine to
a catalyst-aged equivalent of 800,000
miles for the compression-ignition
demonstration program, and a heavyduty gasoline engine to a catalyst-aged
equivalent of 250,000 miles for the
spark-ignition demonstration program.
As described in Section III of this
preamble, the results of those
demonstration programs informed the
appropriate standard levels for the
useful life periods we are finalizing for
each engine class. Our final useful life
values were also informed by
comments, including additional
information on uncertainties and
potential corresponding costs. We
summarize key comments in Section
IV.1.ii, and provide complete responses
to useful life comments in section 3.8 of
the Response to Comments document.
Our final useful life periods for Sparkignition HDE, Light HDE, Medium HDE,
and Heavy HDE classes are presented in
Table IV–1 and specified in a new 40
CFR 1036.104(e).317 The final useful life
values that apply for Spark-ignition
HDE, Light HDE, and Medium HDE
starting in MY 2027 match the most
stringent option we proposed, that is,
MY 2031 step of proposed Option 1.
The final useful life values for Heavy
HDE, which has a distinctly longer
operational life than the smaller engine
classes, match the longest useful life
mileage we proposed for model year
2027 (i.e., the Heavy HDE mileage of
proposed Option 2). We are also
increasing the years-based useful life
from the current 10 years to values that
vary by engine class and match the
proposed value in the respective
proposed option. After considering
comments, we are also adding hoursbased useful life values to all primary
intended service classes based on a 20
mile per hour speed threshold and the
corresponding final mileage values.
TABLE IV–1—FINAL USEFUL LIFE PERIODS BY PRIMARY INTENDED SERVICE CLASS
Current
MY 2027 and later
Primary intended service class
Miles
Spark-ignition HDE a ................................
Light HDE a ..............................................
Medium HDE ............................................
Heavy HDE ..............................................
Years
110,000
110,000
185,000
435,000
Hours
10
10
10
10
........................
........................
........................
22,000
Miles
200,000
270,000
350,000
650,000
Years
Hours
15
15
12
11
10,000
13,000
17,000
32,000
a Current useful life period for Spark-ignition HDE and Light HDE for GHG emission standards is 15 years or 150,000 miles; we are not revising these useful life periods in this final rule. See 40 CFR 1036.108(d).
For CI engines, the proposed Option
1 useful life periods included two steps
in MYs 2027 and 2031 that aligned with
the final useful life periods of CARB’s
HD Omnibus regulation, and the
proposed MY 2031 periods covered
close to 80 percent of the expected
operational life of CI engines based on
mileage at out-of-frame rebuild. The
useful life mileages of proposed Option
2, which was a single-step option
starting in MY 2027, generally
corresponded to the average mileages at
which CI engines undergo the first inframe rebuild. The rebuild data
indicated that CI engines can last well
beyond the in-frame rebuild mileages.
We noted in the proposal that it was
unlikely that we would finalize a single
step program with useful life mileages
shorter than proposed Option 2; instead,
we signaled that we would likely adjust
the numeric value of the standards to
address any feasibility concerns.
For Spark-ignition HDE, the useful
life mileage in proposed Option 1 was
about 90 percent of the operational life
of SI engines based on mileage at
replacement. The useful life of proposed
Option 2 aligned with the current SI
engine useful life mileage that applies
for GHG standards. In the proposal, we
noted that proposed Option 2 also
represented the lowest useful life
mileage we would consider finalizing
for Spark-ignition HDE.
In proposed Option 1, we increased
the years-based useful life values for all
engine classes to account for engines
that accumulate fewer miles annually.
We also proposed to update the hoursbased useful life criteria for the Heavy
HDE class to account for engines that
operated frequently, but accumulated
relatively few miles due to lower
vehicle speeds. We calculated the
proposed hours values by applying the
same 20 mile per hour conversion factor
to the proposed mileages as was applied
when calculating the useful life hours
that currently apply for Heavy HDE.318
The proposed hours specification was
limited to the Heavy HDE class to be
consistent with current regulations, but
we requested comment on adding
hours-based useful life values to apply
for the other service classes.
317 We are migrating the current alternate
standards for engines used in certain specialty
vehicles from 40 CFR 86.007–11 and 86.008–10 into
40 CFR 1036.605 without modification. See Section
XI.B of this preamble for a discussion of these
standards.
318 U.S. EPA, ‘‘Summary and Analysis of
Comments: Control of Emissions of Air Pollution
from Highway Heavy-Duty Engines’’, EPA–420–R–
97–102, September 1997, pp 43–47.
For hybrid engines and powertrains,
we are finalizing the proposal that
manufacturers certifying hybrid engines
and powertrains would declare the
primary intended service class of their
engine family using 40 CFR 1036.140.
Once a primary intended service class is
declared, the engine configuration
would be subject to the corresponding
emission standards and useful life
values from 40 CFR 1036.104.
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i. Summary of the Useful Life Proposal
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ii. Basis for the Final Useful Life Periods
In this Section IV.1.ii, we provide the
rationale for our final useful life
periods, including summaries and
responses to certain comments that
informed our final program. The
complete set of useful life comments
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and our responses are in section 3.8 of
the Response to Comments document.
As explained in the NPRM, CAA section
202(d) provides that the minimum
useful life for heavy-duty vehicles and
engines is a period of 10 years or
100,000 miles, whichever occurs first,
and further authorizes EPA to adopt
longer useful life periods that we
determine to be appropriate.
Many commenters expressed general
support for our proposal to lengthen
useful life periods in this rulemaking.
Several commenters expressed specific
support for the useful life periods of
proposed Option 1 or proposed Option
2. Other commenters recommended
EPA revise the proposal to either
lengthen or shorten the useful life
periods to values outside of the range of
our proposed options.
We are lengthening the current useful
life mileages to capture the greatest
amount of the operational life for each
engine class that we have determined is
appropriate at this time. We disagree
with commenters recommending that
we finalize useful life periods below the
mileages of proposed Option 2. As
noted in our proposal, proposed Option
2 represented the lower bound of useful
life mileages we would consider
finalizing for all engine classes.
Furthermore, as described in Section III
of this preamble and Chapter 3 of the
RIA for this final rule, both of EPA’s
engine test programs successfully
demonstrated that CI and SI engine
technologies can achieve low emission
levels at mileages (800,000 miles and
250,000 miles, respectively) well
beyond Option 2. Even after taking into
consideration uncertainties of the
impacts of variability and real world
operation on emission levels at the
longest mileages, the test programs’ data
supports that mileages at least as long as
Option 2 are appropriate, and the final
standards are feasible at those mileages.
We also disagree with commenters
suggesting we finalize mileages longer
than proposed Option 1. We did not
propose and for the reasons just
explained about impacts on emission
level at the longest mileages do not
believe it is appropriate at this time to
require useful life periods beyond
proposed Option 1.
Organizations submitting adverse
comments on useful life focused mostly
on the useful life mileages proposed for
the Heavy HDE service class.
Technology suppliers and engine
manufacturers expressed concern with
the lack of data from engines at mileages
well beyond the current useful life.
Suppliers commented that it could be
costly and challenging to design
components without more information
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on component durability, failure modes,
and use patterns at high mileages.
Engine manufacturers claimed that
some uncertainties relating to real world
use would limit the feasibility of the
proposed Option 1 useful life periods,
including: The range of applications in
which these engines are used, variable
operator behavior (including 2nd and
3rd owners), and the use of new
technology that is currently unproven in
the field. In Sections III and IV.F of this
preamble, we describe other areas where
useful life plays a role and
manufacturers expressed concern over
uncertainties, including certification,
DF testing, engine rating differences,
lab-to-lab variability, production
variability, and in-use engine
variability. Due to these combined
uncertainties, manufacturers stated that
they expect to be conservative in their
design and maintenance strategies, and
some may opt to schedule aftertreatment
replacement as a means to ensure
compliance with new NOX emission
standards, particularly for proposed
Option 1 numeric standards and useful
life values. Comments did not indicate
a concern that manufacturers may
schedule aftertreatment replacement for
the smaller engine classes at the
proposed Option 1 useful life periods.
We agree that there are uncertainties
associated with implementing new
technology to meet new emission
standards, and recognize that the
uncertainties are highest for Heavy HDE
that are expected to have the longest
operational life and useful life periods.
We acknowledge that higher useful life
mileage is one factor that may
contribute to a risk that manufacturers
would schedule aftertreatment
replacement to ensure compliance for
the heaviest engine class. Specific to
Heavy HDE, the final useful life mileage
of 650,000 miles matches the longest
useful life mileage we proposed for
model year 2027 and we expect
manufacturers have experience with
their engines at this mileage through
their extended warranty offerings, thus
reducing uncertainties of real world
operation compared to the longest
useful life mileage we proposed (i.e.,
800,000 miles).319 For Heavy HDE, the
final numeric emission standards and
useful life periods matching proposed
Option 2, combined with other test
procedure revisions to provide clarity
and address variability, will require less
conservative compliance strategies than
proposed Option 1 and will not require
319 Brakora, Jessica. Memorandum to docket EPA–
HQ–OAR–2019–0055. ‘‘Example Extended
Warranty Packages for Heavy-duty Engines’’.
September 29, 2022.
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4361
manufacturers to plan for the
replacement of the entire catalyst
system. See Section III for further
discussion on the basis and feasibility of
the final emission standards.
Many commenters supported
proposed Option 1, including useful life
periods out to 800,000 miles for the
Heavy HDE class. Several commenters
pointed to EPA’s engine testing results
on an engine aged to the equivalent of
800,000 miles as adequately
demonstrating feasibility of an 800,000mile useful life for Heavy HDE. We
agree that CI engines are capable of
meeting low emission levels at very
high mileages in a controlled laboratory
environment, but manufacturer liability
for maintaining certified emission levels
over the regulatory useful life period is
not restricted to laboratory tests.
Manufacturers expressed specific
concern about the uncertainties outside
the controlled laboratory environment
after an engine enters commerce. In
Sections III and IV.F of this preamble
we summarize comments relating to
how useful life factors into certification,
DF testing, and in-use testing. In Section
III.B, we describe a certification
requirement we are finalizing for
manufacturers to demonstrate the
emission controls on Heavy HDE are
durable through the equivalent of
750,000 miles; this durability
demonstration will extend beyond the
650,000 mile useful life period for these
engines. We expect this extended
laboratory-based demonstration, in a
controlled environment, will translate to
greater assurance that an engine will
maintain its certified emission levels in
real world operation where conditions
are more variable throughout the
regulatory useful life. This greater
assurance would be achieved while
minimizing the compliance
uncertainties identified by
manufacturers in comments for the
highest proposed useful life mileages.
We believe manufacturers can
adequately ensure the durability of their
smaller engines over useful life periods
that match proposed Option 1 both for
meeting emission standards in the
laboratory at certification and in the
laboratory and applicable in-use testing
after operation in the real world. The
final durability demonstration
requirements for Spark-ignition HDE,
Light HDE, and Medium HDE match the
final useful life periods for those smaller
engines classes.
As shown in Table IV–1, we are also
finalizing useful life periods in years
and hours for all primary intended
service classes. We are updating the
years values from the current 10 years
to 15 years for Spark-ignition HDE and
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Light HDE, 12 years for Medium HDE,
and 11 years for Heavy HDE. The final
years values match the years values we
proposed and vary by engine class
corresponding to the proposed mileage
option we are finalizing. We are also
adding hours as a useful life criteria for
all engine classes. We received no
adverse comments for hours-based
useful life periods and are finalizing
hours values by applying a 20-mph
conversion factor, as proposed, to
calculate hours values from the final
mileage values.
We have finalized a combination of
emissions standards and useful life
values that our analysis and supporting
data demonstrate are feasible for all
heavy-duty engine classes. We are
lengthening the existing useful life
mileages to capture the greatest amount
of the operational life for each engine
class that we have determined is
appropriate at this time, while
considering the impact of useful life
length on the stringency of the
standards and other requirements of this
final rule. Preamble Section III describes
how our analysis and the EPA engine
test programs demonstrated feasibility
of the standards at these useful life
values, including data on emission
levels at the equivalent useful life
mileages.
2. Useful Life for Incomplete Vehicle
Refueling Emission Standards
As described in Section III.E., we are
finalizing a refueling emission standard
for incomplete vehicles above 14,000 lb
GVWR. Manufacturers would meet the
refueling emission standard by
installing onboard refueling vapor
recovery (ORVR) systems on these
incomplete vehicles. Since ORVR
systems are based on the same carbon
canister technology that manufacturers
currently use to control evaporative
emissions on these incomplete vehicles,
we proposed to align the useful life
periods for the two systems. In 40 CFR
1037.103(f), we are finalizing a useful
life of 15 years or 150,000 miles,
whichever comes first, for refueling
standards for incomplete vehicles above
14,000 lb GVWR, as proposed.
Evaporative emission control systems
are currently part of the fuel system of
incomplete vehicles, and manufacturers
are meeting applicable standards and
useful life requirements for evaporative
systems today. ORVR is a mature
technology that has been installed on
complete vehicles for many years, and
incomplete vehicle manufacturers have
experience with ORVR systems through
their complete vehicle applications.
Considering the manufacturers’
experience with evaporative emission
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standards for incomplete vehicles, and
their familiarity with ORVR systems, we
continue to believe it would be feasible
for manufacturers to apply the same
evaporative emission standard useful
life periods to refueling standards. We
received no adverse comments relating
to the proposed 15 years/150,000 miles
useful life for refueling standards, and
several manufacturers commented in
support of our proposed periods.
B. Ensuring Long-Term In-Use
Emissions Performance
In the proposal, we introduced several
ideas for an enhanced, comprehensive
strategy to ensure in-use emissions
performance over more of an engine’s
operational life. In this section, we
discuss the final provisions to lengthen
emission-related warranty periods,
update maintenance requirements, and
improve serviceability in this rule.
Taken together, these updates are
intended to increase the likelihood that
engine emission controls will be
maintained properly through more of
the service life of heavy-duty engines
and vehicles, including beyond useful
life.
1. Emission-Related Warranty
The emission-related warranty period
is the period over which CAA section
207 requires an engine manufacturer to
warrant to a purchaser that the engine
is designed, built, and equipped so as to
conform with applicable regulations
under CAA section 202 and is free from
defects in materials or workmanship
which would cause the engine not to
conform with applicable regulations for
the warranty period. If an emissionrelated component fails during the
regulatory emission warranty period,
the manufacturer is required to pay for
the cost of repair or replacement. A
manufacturer’s general emissions
warranty responsibilities are currently
set out in 40 CFR 1068.115. Note that
while an emission warranty provides
protection to the owner against
emission-related repair costs during the
warranty period, the owner is
responsible for properly maintaining the
engine (40 CFR 1068.110(e)), and the
manufacturer may deny warranty claims
for failures that have been caused by the
owner’s or operator’s improper
maintenance or use (40 CFR
1068.115(a)).
In this section, we present the
updated emission-related warranty
periods we are finalizing for heavy-duty
highway engines and vehicles included
in this rule. As described in Section
G.10 of this preamble, we are not
finalizing the proposed allowance for
manufacturers to generate NOX
PO 00000
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Fmt 4701
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emissions credits from heavy-duty zero
emissions vehicles (ZEVs) or the
associated warranty requirements.
i. Final Warranty Periods by Primary
Intended Service Class
We are updating and significantly
strengthening our emission-related
warranty periods for model year 2027
and later heavy-duty engines.320 We are
finalizing most of the emission-related
warranty provisions of 40 CFR 1036.120
as proposed. Following our approach for
useful life, we are revising the proposed
warranty periods for each primary
intended service class to reflect the
difference in average operational life of
each class and after considering
additional information provided by
commenters. See section 4 of the
Response to Comments document for
our detailed responses, including
descriptions of revisions to the
proposed regulatory text in response to
commenter requests for clarification.
EPA’s current emissions-related
warranty periods for heavy-duty engines
range from 22 percent to 54 percent of
the current regulatory useful life; the
warranty periods have not changed
since 1983 even as the useful life
periods were lengthened.321 The revised
warranty periods are expected to result
in better engine maintenance and less
tampering, which would help to
maintain the benefits of the emission
controls. In addition, longer regulatory
warranty periods may lead engine
manufacturers to simplify repair
processes and make them more aware of
system defects that need to be tracked
and reported to EPA.
Our final emission-related warranty
periods for heavy-duty engines are
presented in Table IV–2 and specified in
a new 40 CFR 1036.120.322 323 The final
warranty mileages that apply starting in
MY 2027 for Spark-ignition HDE, Light
HDE, and Medium HDE match the
longest warranty mileages proposed
(i.e., MY 2031 step of proposed Option
1) for these primary intended service
320 Emission-related components for only criteria
pollutant emissions or both greenhouse gas (i.e.,
CO2, N2O, and CH4) and criteria pollutant
emissions would be subject to the final warranty
periods of 40 CFR 1036.120. See 40 CFR
1036.150(w).
321 The useful life for heavy heavy-duty engines
was increased from 290,000 miles to 435,000 miles
for 2004 and later model years (62 FR 54694,
October 21, 1997).
322 All engines covered by a primary intended
service class would be subject to the corresponding
warranty period, regardless of fuel used.
323 We are migrating the current alternate
standards for engines used in certain specialty
vehicles from 40 CFR 86.007–11 and 86.008–10 into
40 CFR 1036.605 without modifying those alternate
standards, as proposed. See Section XI.B of this
preamble for a discussion of these standards.
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classes. For Heavy HDE, the final
warranty mileage matches the longest
warranty mileage proposed for MY 2027
(i.e., MY 2027 step of proposed Option
1). We are also increasing the yearsbased warranty from the current 5 years
to 10 years for all engine classes. After
considering comments, we are also
adding hours-based warranty values to
all primary intended service classes
based on a 20 mile per hour speed
threshold and the corresponding final
mileage values. Consistent with current
warranty provisions, the warranty
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period would be whichever warranty
value (i.e., mileage, hours, or years)
occurs first. We summarize key
comments in Section IV.B.1.i.a, and
provide complete responses to warranty
comments in section 4 of the Response
to Comments document.
TABLE IV–2—FINAL EMISSION-RELATED WARRANTY PERIODS BY PRIMARY INTENDED SERVICE CLASS
Current
Model year 2027 and later
Primary intended service class
Mileage
Spark-Ignition HDE ..................................
Light HDE .................................................
Medium HDE ............................................
Heavy HDE ..............................................
50,000
50,000
100,000
100,000
We note that we are finalizing as
proposed that when a manufacturer’s
certified configuration includes hybrid
system components (e.g., batteries,
electric motors, and inverters), those
components are considered emissionrelated components, which would be
covered under the warranty
requirements in new 40 CFR
1036.120.324 Similar to the approach for
useful life in Section IV.A, a
manufacturer certifying a hybrid engine
or hybrid powertrain would declare a
primary intended service class for the
engine family and apply the
corresponding warranty periods in 40
CFR 1036.120 when certifying the
engine configuration.325 This approach
to clarify that hybrid components are
part of the broader engine configuration
provides vehicle owners and operators
with consistent warranty coverage based
on the intended vehicle application.
We estimated the emissions impacts
of the final warranty periods in our
inventory analysis, which is
summarized in Section VI and
discussed in detail in Chapter 5 of our
RIA. In Section V, we estimate costs
associated with the final warranty
periods, including indirect costs for
manufacturers and operating costs for
owners and operators.
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a. Summary of the Emission-Related
Warranty Proposal
In the proposal, we included several
justifications for lengthened warranty
periods that continue to apply for the
324 See our new definition of ‘‘emission-related
component’’ in 40 CFR 1036.801. Defects or failures
of hybrid system components can result in the
engine operating more, and thus increase emissions.
325 As described in 40 CFR 1036.140, the primary
intended service classes are partially based on the
GVWR of the vehicle in which the configuration is
intended to be used. See also the update to
definition of ‘‘engine configuration’’ in 40 CFR
1036.801 to clarify that an engine configuration
would include hybrid components if it is certified
as a hybrid engine or hybrid powertrain.
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Years
Hours
5
5
5
5
........................
........................
........................
........................
final provisions. First, we expected
longer emission-related warranty
periods would lead owners to continue
maintain their engines and vehicles over
a longer period of time and ensure
longer-term benefits of emission
controls.326 Since emission-related
repairs would be covered by
manufacturers for a longer period of
time, an owner would be more likely to
have systems repaired and less likely to
tamper to avoid the cost of a repair.327
Second, emission-related repair
processes may get more attention from
manufacturers if they are responsible for
repairs over a longer period of time. The
current, relatively short warranty
periods provide little incentive for
manufacturers to evaluate the
complexity of their repair processes,
since the owner pays for the repairs
after the warranty period ends. As
manufacturers try to remain
competitive, longer emission warranty
periods may lead manufacturers to
simplify repair processes and provide
better training to technicians in an effort
to reduce their warranty repair costs.
Simplifying repair processes could
include modifying emission control
components in terms of how systems are
serviced and how components are
replaced (e.g., modular sub-assemblies
that could be replaced individually,
resulting in a quicker, less expensive
repair). Improved technician training
may also reduce warranty repair costs
by improving identification and
diagnosing component failures more
326 See Chapter 5 of the RIA for a discussion of
mal-maintenance and tampering effects in our
emission inventory estimates.
327 Existing warranty provisions specify that
owners are responsible for properly maintaining
their engines (40 CFR 1068.110(e)) and
manufacturers may deny warranty claims for
failures that have been caused by the owner’s or
operator’s improper maintenance or use (40 CFR
1068.115(a)). See Section IV.B.2 for a description of
updates to the allowable maintenance provisions.
PO 00000
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Mileage
160,000
210,000
280,000
450,000
Years
Hours
10
10
10
10
8,000
10,000
14,000
22,000
quickly and accurately, thus reducing
downtime for owners and avoiding
repeated failures, misdiagnoses of
failures, and higher costs from repeat
repair events at service facilities.
Finally, longer regulatory emission
warranty periods would increase the
period over which the engine
manufacturer would be made aware of
emission-related defects. Manufacturers
are currently required to track and
report defects to the Agency under the
defect reporting provisions of 40 CFR
part 1068. Under 40 CFR 1068.501(b),
manufacturers investigate possible
defects whenever a warranty claim is
submitted for a component. Therefore,
manufacturers can easily monitor defect
information from dealers and repair
shops who are performing those
warranty repair services, but after the
warranty period ends, the manufacturer
would not necessarily know about these
events, since repair facilities are less
likely to be in contact with the
manufacturers and they are less likely to
use OEM parts. A longer warranty
period would allow manufacturers to
have access to better defect information
over a period of time more consistent
with engine useful life.
In the proposal, we also highlighted
that a longer warranty period would
encourage owners of vehicles powered
by SI engines (as for CI engines) to
follow manufacturer-prescribed
maintenance procedures for a longer
period of time, as failure to do so would
void the warranty. We noted that the
impact of a longer emissions warranty
period may be slightly different for SI
engines from a tampering perspective.
Spark-ignition engine systems rely on
mature technologies, including
evaporative emission systems and threeway catalyst-based emission controls,
that have been consistently reliable for
light-duty and heavy-duty vehicle
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owners.328 SI engine owners may not
currently be motivated to tamper with
their catalyst systems to avoid repairs,
but they may purchase defeat devices
intended to disable emission controls to
boost the performance of their engines.
We expected SI engine owners may be
less inclined to install such defeat
devices during a longer warranty period.
We proposed two options that
generally represented the range of
revised emission warranty periods we
considered adopting in the final rule.
Proposed Option 1 included warranty
periods that aligned with the MY 2027
and MY 2031 periods of the CARB HD
Omnibus program and were close to 80
percent of useful life. At the time of the
proposal, we assumed most
manufacturers would continue to certify
50-state compliant engines in MY 2027
and later, and it would simplify the
certification process if there would be
consistency between CARB and Federal
requirements. The warranty periods of
proposed Option 2 were proposed to
apply in a single step beginning in
model year 2027 and to match CARB’s
Step 1 warranty periods for engines sold
in California.329 The proposed Option 2
mileages covered 40 to 55 percent of the
proposed Option 1 MY 2031 useful life
mileages and represented an appropriate
lower end of the range of the revised
regulatory emission warranty periods
we considered.
While we noted that a majority of
engines would reach the warranty
mileage in a reasonable amount of time,
some applications may have very low
annual mileage due to infrequent use or
low speed operation and may not reach
the warranty mileage for many years. To
ensure manufacturers are not
indefinitely responsible for components
covered under emissions warranty in
these situations, we proposed to revise
the years-based warranty periods and
proposed hours-based warranty periods
for all engine classes in proposed
Option 1.
For the years-based period, which
would likely be reached first by engines
with lower annual mileage due to
infrequent use, we proposed to increase
the current period from 5 years to 7
years for MY 2027 through 2030, and to
328 The last U.S. EPA enforcement action against
a manufacturer for three-way catalysts was settled
with DaimlerChrylser Corporation Settlement on
December 21, 2005. Available online: https://
www.epa.gov/enforcement/daimlerchryslercorporation-settlement.
329 Since the CARB Step 1 warranty program did
not include updates to warranty for SI engines, the
proposed Option 2 warranty mileage for that the
Spark-ignition HDE class matched the current
useful life for those engines, consistent with the
approach for Light HDE proposed Option 2
warranty.
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10 years starting with MY 2031. We also
proposed to add an hours-based
warranty period to cover engines that
operate at low speed and/or are
frequently in idle mode.330 In contrast
to infrequent use, low speed and
frequent idle operation can strain
emission control components. We
proposed an hours-based warranty
period to allow manufacturers to factor
gradually-accumulated work into their
warranty obligations.
b. Basis for the Final Emission-Related
Warranty Periods
As detailed in section 4 of the
Response to Comments document for
this rule, commenter support for
lengthening emission-related warranty
periods varied. Many commenters
expressed general support for our
proposal to lengthen warranty periods
in this rulemaking. Several commenters
expressed specific support for the
warranty periods of proposed Option 1
or proposed Option 2. Other
commenters recommended EPA revise
the proposal to either lengthen or
shorten the warranty periods to values
outside of the range of our proposed
options.
Our final warranty periods continue
to be influenced by the potential
beneficial outcomes of lengthening
emission-related warranty periods that
we discussed in the proposal.
Specifically, we continue to believe
lengthened warranty periods will
effectively assure owners properly
maintain and repair their emission
controls over a longer period, reduce the
likelihood of tampering, provide
additional information on failure
modes, and create a greater incentive for
manufacturers to simplify repair
processes to reduce costs. Several
commenters agreed with our list of
potential outcomes, with some noting
that any associated emissions benefits
would be accelerated by pulling ahead
the warranty periods of the MY 2031
step of proposed Option 1 to begin in
MY 2027.
Organizations submitting adverse
comments on lengthening warranty
periods focused mostly the warranty
mileages proposed for the Heavy HDE
service class. Technology suppliers and
engine manufacturers expressed
concern with the lack of data from
engines at high mileages, including
uncertainties related to frequency and
cause of failures, varying vehicle
applications, and operational changes as
330 We proposed warranty hours for all primary
intended service classes based on a 20 mile per
hour average vehicle speed threshold to convert
from the proposed mileage values.
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the engine ages. We considered
commenters’ concerns regarding how
uncertainties for the highest mileages of
proposed Option 1 could cause
manufacturers to respond by
conservatively estimating their warranty
cost. We continue to expect, as noted in
the proposal, that manufacturers are
likely to recoup the costs of warranty by
increasing the purchase price of their
products. We agree with comments
indicating that increases in purchase
price can increase the risk of pre-buy or
low-buy, especially for the heaviest
engine class, Heavy HDE.
As described in this section, the final
warranty periods are within the range of
periods over which we expect
manufacturers have access to failure
data, which should limit the need for
manufacturers to conservatively
estimate warranty costs. We summarize
our updated cost and economic impact
analyses, which reflect the final
warranty periods, in Sections V and X
of this preamble, respectively. For more
information, see our complete
assessments of costs in Chapter 7 and
economic impacts in Chapter 10 of the
Regulatory Impact Analysis for this final
rule.
We retain our proposed objectives to
lengthen warranty periods to cover a
larger portion of the operational lives
and to be more consistent with the final
useful life periods. Similar to our
approach for the useful life mileages in
this final rule (see Section IV.A of this
preamble), we believe it is appropriate
to pull ahead the longest proposed MY
2031 warranty periods to apply in MY
2027 for the smaller engine classes. For
Spark-ignition HDE, Light HDE, and
Medium HDE, the final warranty
mileages are 160,000 miles, 210,000
miles, and 280,000 miles, respectively,
which cover about 80 percent of the
corresponding final useful life mileages.
In response to commenters concerned
with data limitations, we expect any
component failure and wear data
available from engines in the largest
engine class would be applicable to the
smaller engine classes. As such,
manufacturers and suppliers have
access to failure and wear data at the
mileages we are finalizing for the
smaller engine classes through their
current R&D and in-use programs
evaluating components for larger
engines that currently have a 435,000
mile useful life.
We are not applying the same pullahead approach for the Heavy HDE
warranty mileage. We do not believe it
is appropriate at this time to finalize a
600,000-mile warranty for the Heavy
HDE class that would uniquely cover
greater than 90 percent of the 650,000-
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mile final useful life, especially
considering the comments pointing to
uncertainties, lack of data, and potential
high costs specific to Heavy HDE. We
are also not applying the approach of
adopting the warranty mileage of
proposed Option 2, as was done for
Heavy HDE useful life, as we do not
believe the proposed Option 2 warranty
of 350,000 miles would provide
emission control assurance over a
sufficient portion of the useful life.
Instead, we are finalizing a warranty
mileage that matches the longest
mileage proposed for MY 2027 (450,000
miles), covering a percentage of the final
useful life that is more consistent with
the warranty periods of the smaller
engine classes. The final warranty
mileage for Heavy HDE is only 15,000
miles longer than the current useful life
for this engine class. As noted for the
warranties of the smaller engine classes,
we expect manufacturers and suppliers
have access to failure data nearing
450,000 miles through their R&D
programs evaluating Heavy HDE over
their current useful life. We expect
manufacturers also have experience
with their engines at this mileage
through their extended warranty
offerings; thus, they already possess real
world operational data in addition to
their internal evaluations.331
Several organizations commented on
the proposed years or hours criteria for
warranty. One supplier noted that
analyses focused on tractors and their
relatively high mileages may not
accurately predict the use of vocational
vehicles that are more limited by hours
of operation. The same supplier
suggested EPA should further
differentiate warranties by vehicles
classes and vocations. Another
organization cautioned against warranty
periods that are one-size-fits-all. Two
organizations supported applying an
hours-based warranty period for all
engine classes to cover lower-speed
applications and the 20-mph conversion
factor that we proposed.
We agree that vocational vehicles
have distinct use patterns; however, we
did not propose and are not finalizing
warranty periods at the vehicle level to
distinguish between vehicle types in
this rule. We are finalizing three
warranty thresholds for each heavy-duty
engine class: A mileage threshold that is
likely to reached first by vehicles
driving many miles annually, a years
threshold that is likely to be reached
first by vehicles that drive infrequently
331 Brakora, Jessica. Memorandum to docket EPA–
HQ–OAR–2019–0055. ‘‘Example Extended
Warranty Packages for Heavy-duty Engines’’.
September 29, 2022.
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or seasonally, and an hours threshold
that is likely to be reached first by
vehicles that drive frequently at lower
speeds or with significant idling. We
believe adding an hours threshold in the
final rule to the mileage- and yearsbased warranty periods for all engine
classes will lead to more equitable
warranty obligations across the range of
possible vehicle applications for which
a heavy-duty engine may be used.
ii. Warranty for Incomplete Vehicle
Refueling Emission Controls
As noted in Section III.E, we are
finalizing refueling emission standards
for Spark-ignition HDE that are certified
as incomplete vehicles above 14,000 lb
GVWR.332 Our refueling standards are
equivalent to the refueling standards
that are in effect for light- and heavyduty complete Spark-ignition HDVs. We
project manufacturers would meet the
new refueling standards by adapting the
existing onboard refueling vapor
recovery (ORVR) systems from systems
designed for complete vehicles. The
new ORVR systems will likely
supplement existing evaporative
emission control systems installed on
these vehicles.
We are finalizing warranty periods for
the ORVR systems of incomplete
vehicles above 14,000 lb GVWR that
align with the current warranty periods
for the evaporative systems on those
vehicles. Specifically, warranty periods
for refueling emission controls would be
5 years or 50,000 miles on incomplete
Light HDV, and 5 years or 100,000 miles
on incomplete Medium HDV and Heavy
HDV, as proposed. See our final updates
to 40 CFR 1037.120. Our approach to
apply the existing warranty periods for
evaporative emission control systems to
the ORVR systems is similar to our
approach to the final regulatory useful
life periods associated with our final
refueling standards discussed in Section
IV.A. We received no adverse comments
on our proposed warranty periods for
refueling emission controls.
2. Maintenance
In this section, we describe the
migrated and updated maintenance
provisions we are finalizing for heavyduty highway engines. Section IV.F of
this preamble summarizes the current
durability demonstration requirements
and our final updates.
Our final maintenance provisions, in
a new section 40 CFR 1036.125,
combine and amend the existing criteria
pollutant maintenance provisions from
40 CFR 86.004–25 and 86.010–38.
Similar to other part 1036 sections we
332 See
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4365
are adding in this rule, the structure of
the new 40 CFR 1036.125 is consistent
with the maintenance sections in the
standard-setting parts of other sectors
(e.g., nonroad compression-ignition
engines in 40 CFR 1039.125). In 40 CFR
1036.205(i), we are codifying the current
manufacturer practice of including
maintenance instructions in their
application for certification such that
approval of those instructions would be
part of a manufacturer’s certification
process.333 We are also finalizing a new
paragraph 40 CFR 1036.125(h) outlining
several owner’s manual requirements,
including migrated and updated
provisions from 40 CFR 86.010–38(a).
This section summarizes the final
provisions that clarify the types of
maintenance, update the options for
demonstrating critical emission-related
maintenance will occur and the
minimum scheduled maintenance
intervals for certain components, and
specify the requirements for
maintenance instructions. The proposed
rule provided an extensive discussion of
the rationale and information
supporting the proposed maintenance
provisions (87 FR 17520, March 28,
2022). See also section 6 of the
Response to Comments for a detailed
discussion of the comments and how
they may have informed changes we are
making to the proposal in this final rule.
i. Types of Maintenance
The new 40 CFR 1036.125 clarifies
that maintenance includes any
inspection, adjustment, cleaning, repair,
or replacement of components and,
consistent with 40 CFR 86.004–25(a)(2),
broadly classifies maintenance as
emission-related or non-emissionrelated and scheduled or
unscheduled.334 As proposed, we are
finalizing five types of maintenance that
manufacturers may choose to schedule:
Critical emission-related maintenance,
recommended additional maintenance,
special maintenance, noncritical
emission-related maintenance, and nonemission-related maintenance. As we
explained in the proposal, identifying
and defining these maintenance
categories in final 40 CFR 1036.125
distinguishes between the types of
maintenance manufacturers may choose
to recommend to owners in
333 The current submission of maintenance
instructions provisions in 40 CFR 86.079–39 are
migrated into the requirements for an application
for certification provisions in 40 CFR 1036.205.
334 We include repairs as a part of maintenance
because proper maintenance would require owners
to repair failed or malfunctioning components. We
note that repairs are considered unscheduled
maintenance that would not be performed during
durability testing and may be covered under
warranty.
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maintenance instructions, identifies the
requirements that apply to maintenance
performed during certification
durability demonstrations, and clarifies
the relationship between the different
types of maintenance, emissions
warranty requirements, and in-use
testing requirements. The final
provisions thus also specify the
conditions for scheduling each of these
five maintenance categories.
We summarize several revisions to the
proposed critical emission-related
maintenance provisions in Section 0
with additional details in section 6 of
the Response to Comments document.
As proposed, the four other types of
maintenance will require varying levels
of EPA approval. In 40 CFR 1036.125(b),
we propose to define recommended
additional maintenance as maintenance
that manufacturers recommend owners
perform for critical emission-related
components in addition to what is
approved for those components under
40 CFR 1036.125(a). We are finalizing
this provision as proposed except for a
clarification in wording to connect
additional recommended maintenance
and critical emission-related
maintenance more clearly. Under the
final provisions, a manufacturer may
recommend that owners replace a
critical emission-related component at a
shorter interval than the manufacturer
received approval to schedule for
critical emission-related maintenance;
however, the manufacturer will have to
clearly distinguish their recommended
intervals from the critical emissionrelated scheduled maintenance in their
maintenance instructions. As described
in this Section III.B.2 and the proposal,
recommended additional maintenance
is not performed in the durability
demonstration and cannot be used to
deny a warranty claim, so
manufacturers will not be limited by the
minimum maintenance intervals or
need the same approval from EPA by
demonstrating the maintenance would
occur.
In 40 CFR 1036.125(c), we proposed
that special maintenance would be more
frequent maintenance approved at
shorter intervals to address special
situations, such as atypical engine
operation. We received one comment
requesting we clarify special
maintenance in proposed 40 CFR
1036.125(c) and we are finalizing this
provision as proposed except that we
are including an example of biodiesel
use in the final paragraph (c). Under the
final provisions, manufacturers will
clearly state that the maintenance is
associated with a special situation in the
maintenance instructions provided to
EPA and owners.
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In 40 CFR 1036.125(d), as proposed,
we are finalizing that noncritical
emission-related maintenance includes
inspections and maintenance that is
performed on emission-related
components but is considered
‘‘noncritical’’ because emission control
will be unaffected (consistent with
existing 40 CFR 86.010–38(d)). Under
this final provision, manufacturers may
recommend noncritical emission-related
inspections and maintenance in their
maintenance instructions if they clearly
state that it is not required to maintain
the emissions warranty.
In 40 CFR 1036.125(e), we are
updating the paragraph heading from
nonemission-related maintenance to
maintenance that is not emission-related
to be consistent with other sectors. The
final provision, as proposed, describes
the maintenance as unrelated to
emission controls (e.g., oil changes) and
states that manufacturers’ maintenance
instructions can include any amount of
maintenance unrelated to emission
controls that is needed for proper
functioning of the engine.
Critical Emission-Related Components
Consistent with the existing and
proposed maintenance provisions, the
final provisions continue to distinguish
certain components as critical emissionrelated components. The proposal did
not migrate the specific list of
components defined as ‘‘critical
emission-related components’’ from 40
CFR 86.004–25(b)(6)(i); instead, we
proposed and are finalizing that
manufacturers identify their specific
critical components by obtaining EPA’s
approval for critical emission-related
maintenance using 40 CFR 1036.125(a).
Separately, we also proposed a new
definition for critical emission-related
components in 40 CFR 1068.30 and are
finalizing with revision. The final
definition is consistent with paragraph
40 CFR 86.004–25(b)(6)(i)(I) and the
current paragraph IV of 40 CFR part
1068, appendix A, as proposed.335 We
are removing the proposed reference to
40 CFR 1068, appendix A, in the final
definition, since appendix A specifies
emission-related components more
335 Paragraph (b)(6)(i)(I) concludes the list of
critical emission-related components in 40 CFR
86.004–25 with a general description stating: ‘‘Any
other component whose primary purpose is to
reduce emissions or whose failure would
commonly increase emissions of any regulated
pollutant without significantly degrading engine
performance.’’ The existing paragraph (IV) of 40
CFR 1068, appendix A similarly states: ‘‘Emissionrelated components also include any other part
whose primary purpose is to reduce emissions or
whose failure would commonly increase emissions
without significantly degrading engine/equipment
performance.’’
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generally. To avoid having similar text
in two locations, we are also replacing
the current text of paragraph IV of 40
CFR 1068, appendix A, with a reference
to the new part 1068 definition of
critical emission-related components.
ii. Critical Emission-Related
Maintenance
A primary focus of the final
maintenance provisions is critical
emission-related maintenance. Critical
emission-related maintenance includes
any adjustment, cleaning, repair, or
replacement of emission-related
components that manufacturers identify
as having a critical role in the emission
control of their engines. The final 40
CFR 1036.125(a), consistent with
current maintenance provisions in 40
CFR part 86 and the proposal, will
continue to allow manufacturers to seek
advance approval from EPA for new
emission-related maintenance they wish
to include in maintenance instructions
and perform during durability
demonstration. The final 40 CFR
1036.125(a) retains the same proposed
structure that includes a maintenance
demonstration and minimum
maintenance intervals, and a pathway
for new technology that may be applied
in engines after model year 2020.
We are finalizing with revision the
maintenance demonstration proposed in
40 CFR 1036.125(a)(1). The final
provision includes the five proposed
options for manufacturers to
demonstrate the maintenance is
reasonably likely to be performed inuse, with several clarifying edits
detailed in the Response to Comments
document .336 As further discussed in
Section IV.D, we are finalizing the
separate statement in 40 CFR
1036.125(a)(1) that points to the final
inducement provisions, noting that we
will accept DEF replenishment as
reasonably likely to occur if an engine
meets the specifications in proposed 40
CFR 1036.111; we are not setting a
minimum maintenance interval for DEF
replenishment. Also, as noted in the
proposal and reiterated here, the first
maintenance demonstration option,
described in 40 CFR 1036.125(a)(1)(i), is
intended to cover emission control
technologies that have an inherent
performance degradation that coincides
with emission increases, such as back
pressure resulting from a clogged DPF.
Consistent with the current and
proposed maintenance provisions, we
are specifying minimum maintenance
336 The five maintenance demonstration options
are consistent with current maintenance
demonstration requirements in 40 CFR 86.004–25
and 86.094–25.
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intervals for certain emission-related
components, such that manufacturers
may not schedule more frequent
maintenance than we allow. In 40 CFR
1036.125(a)(2), we are updating the list
of components with minimum
maintenance intervals to more
accurately reflect components in use
today and extending the replacement
intervals such that they reflect
replacement intervals currently
scheduled for those components. See
the NPRM preamble for a discussion of
our justification for terminology changes
we are applying in the final rule, and
the list of components that we are not
migrating from 40 CFR part 86 because
they are obsolete or covered by other
parts.
Consistent with current maintenance
provisions, we proposed to disallow
replacement of catalyst beds and
particulate filter elements within the
regulatory useful life of the engine.337
We are removing reference to catalyst
beds and particular filter elements in
the introductory text of paragraph (a)(2)
and instead are adding them, with
updated terminology, as a separate line
in the list of components in Table 1 of
40 CFR 1036.125(a)(2) with minimum
maintenance intervals matching the
final useful life values of this rule.338
Including catalyst substrates and
particulate filter substrates directly in
the table of minimum maintenance
intervals more clearly connects the
intervals to the useful life values. In
response to manufacturer comments
requesting clarification, we are also
adding a reference to 40 CFR
1036.125(g) in paragraph (a)(2) to clarify
that manufacturers are not restricted
from scheduling maintenance more
frequent than the minimum intervals,
including replacement of catalyst
substrates and particulate filter
substrates, if they pay for it.
We are finalizing as proposed the
addition of minimum intervals for
replacing hybrid system components in
engine configurations certified as hybrid
engines or hybrid powertrains, which
would include the rechargeable energy
storage system (RESS). Our final
minimum intervals for hybrid system
components equal the current useful life
for the primary intended service classes
of the engines that these electric power
systems are intended to supplement or
replace.339
Table IV–3 summarizes the minimum
replacement intervals we are finalizing
in a new table in 40 CFR 1036.125(a)(2).
As explained in the proposal, we
believe it is appropriate to account for
replacement intervals that
manufacturers have already identified
and demonstrated will occur for these
components and the final replacement
intervals generally match the shortest
mileage interval (i.e., most frequent
maintenance) of the published values,
with some adjustments after considering
comments. Commenters noted that some
sensors are not integrated with a listed
system and requested EPA retain a
discrete set of minimum intervals for
sensors, actuators, and related ECMs.
We agree and are specifying minimum
intervals that match the current
intervals for sensors, actuators, and
related control modules that are not
integrated into other systems. We are
retaining the proposed text to indicate
4367
that intervals specified for a given
system would apply for all to actuators,
sensors, tubing, valves, and wiring
associated with that component
associated with that system. We are also
revising the minimum intervals for
ignition wires from the proposed
100,000 miles to 50,000 miles to match
the current intervals and adding an
interval for ignition coils at the same
50,000 miles after considering
comments. See section 6 of the
Response to Comments document for
other comments we considered when
developing the final maintenance
provisions.
We proposed to retain the
maintenance intervals specified in 40
CFR 86.004–25 for adjusting or cleaning
components as part of critical emissionrelated maintenance. We are finalizing
the proposed maintenance intervals for
adjusting and cleaning with one
correction. Commenters noted that the
proposal omitted an initial minimum
interval for adjusting or cleaning EGR
system components. Consistent with 40
CFR 86.004–25(b), we are correcting the
proposed intervals for several
components (catalyst system
components, EGR system components
(other than filters or coolers), particulate
filtration system components, and
turbochargers) from 150,000 miles or
4,500 hours to include an initial interval
of 100,000 miles or 3,000 hours, with
subsequent intervals of 150,000 miles or
4,500 hours. We did not reproduce the
new Table 2 from 40 CFR 1036.125(a)(2)
showing the minimum intervals for
adjusting or cleaning components in
this preamble.
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TABLE IV–3—MINIMUM SCHEDULED MAINTENANCE INTERVALS IN MILES (OR HOURS) FOR REPLACING CRITICAL EMISSIONRELATED COMPONENTS IN 40 CR 1036.125
Components
Spark-ignition
HDE
Light HDE
Medium HDE
Heavy HDE
Spark plugs ......................................................................................
DEF filters ........................................................................................
Crankcase ventilation valves and filters . ........................................
Ignition wires and coils ....................................................................
Oxygen sensors ...............................................................................
Air injection system components .....................................................
Sensors, actuators, and related control modules that are not integrated into other systems ............................................................
Particulate filtration systems (other than filter substrates) ..............
Catalyst systems (other than catalyst substrates), fuel injectors,
electronic control modules, hybrid system components,
turbochargers, and EGR system components (including filters
and coolers) .................................................................................
Catalyst substrates and particulate filter substrates ........................
25,000 (750)
............................
60,000 (1,800)
50,000 (1,500)
80,000 (2,400)
110,000 (3,300)
............................
100,000 (3,000)
60,000 (1,800)
............................
............................
............................
............................
100,000 (3,000)
60,000 (1,800)
............................
............................
............................
............................
100,000 (3,000)
60,000 (1,800)
............................
............................
............................
100,000 (3,000)
100,000 (3,000)
100,000 (3,000)
100,000 (3,000)
150,000 (4,500)
250,000 (7,500)
150,000 (4,500)
250,000 (7,500)
110,000 (3,300)
200,000 (10,000)
110,000 (3,300)
270,000 (13,000)
185,000 (5,550)
350,000 (17,000)
435,000 (13,050)
650,000 (32,000)
337 Existing 40 CFR 86.004–25(b)(4)(iii) states that
only adjustment and cleaning are allowed for
catalyst beds and particulate filter elements and
that replacement is not allowed during the useful
life. Existing 40 CFR 86.004 25(i) clarifies that these
components could be replaced or repaired if
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manufacturers demonstrate the maintenance will
occur and the manufacturer pays for it.
338 In the final provision, we replaced ‘‘catalyst
bed’’ with ‘‘catalyst substrate’’ and ‘‘particulate
filter element’’ with ‘‘particulate filter substrate’’.
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339 We note that Table IV–3 and the
corresponding Table 1 of 40 CFR 1036.125(a)(2)
include a reference to ‘‘hybrid system components’’,
which we inadvertently omitted from the tables in
the proposed rule.
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We received no adverse comments on
the proposed approach to calculate the
corresponding hours values for each
minimum maintenance interval.
Consistent with our current
maintenance provisions and the
proposal, we are finalizing minimum
hours values based on the final mileage
and a 33 miles per hour vehicle speed
(e.g., 150,000 miles would equate to
4,500 hours).340 Consistent with the
current maintenance intervals specified
in part 86 and the proposal, we are not
including year-based minimum
intervals; OEMs can use good
engineering judgment if they choose to
include a scheduled maintenance
interval based on years in their owner’s
manuals.
For new technology, not used on
engines before model year 2020, we are
providing a process for manufacturers to
seek approval for new scheduled
maintenance, consistent with the
current maintenance provisions. We
received no adverse comment on the
proposal to migrate 40 CFR 86.094–
25(b)(7)(ii), which specifies a process for
approval of new critical emissionrelated maintenance associated with
new technology, and 40 CFR 86.094–
25(b)(7)(iii), which allows
manufacturers to ask for a hearing if
they object to our decision.341 We are
finalizing a new 40 CFR 1036.125(a)(3),
as proposed.
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iii. Source of Parts and Repairs
Consistent with CAA section 207 342
and our existing regulations for heavy
duty vehicles under part 1037, we
proposed a new paragraph 40 CFR
1036.125(f) to clarify that
manufacturers’ written instructions for
proper maintenance and use, discussed
further in Section IV.B.2.vi, generally
cannot limit the source of parts and
service owners use for maintenance
unless the component or service is
provided without charge under the
purchase agreement, with two specified
exceptions.343 We are moving, with
revisions, the content of the proposed
paragraph (f) to 40 CFR 1036.125(h)(2).
See section 6 of the Response to
340 The minimum hours-based intervals for
catalyst substrates and particulate filter substrates
match the useful life hours that apply for each
primary intended service class to ensure these
components are not replaced within the regulatory
useful life of the engine, consistent with existing
maintenance provisions. The useful life hours are
calculated using a 22 miles per hour conversion
factor as described in Section IV.A of this preamble.
341 Hearing procedures are specified in 40 CFR
1036.820 and 40 CFR part 1068, subpart G.
342 See, e.g., CAA section 207(c)(3)(B) and (g).
343 This provision has been adopted in the
standard-setting parts of several other sectors (see
1037.125(f)).
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Comments. Consistent with the
proposal, we are finalizing that
manufacturers cannot specify a
particular brand, trade, or corporate
name for components or service and
cannot deny a warranty claim due to
‘‘improper maintenance’’ based on
owners choosing not to use a franchised
dealer or service facility or a specific
brand of part unless the component or
service is provided without charge
under the purchase agreement.
Consistent with current maintenance
provisions and CAA section
207(c)(3)(B), a second exception is that
manufacturers can specify a particular
service facility and brand of parts only
if the manufacturer convinces EPA
during the approval process that the
engine will only work properly with the
identified service or component. We are
not finalizing at this time the proposed
40 CFR 1036.125(f) requirement
regarding specific statements on the first
page of written maintenance
instructions; after consideration of
comments, we agree with commenters
that the final regulatory text
accomplishes the intent of our proposal
without the additional proposed first
sentence.
iv. Payment for Scheduled Maintenance
We proposed 40 CFR 1036.125(g) to
allow manufacturers to schedule
maintenance not otherwise allowed by
40 CFR 1036.125(a)(2) if they pay for it.
The proposed paragraph (g) also
included four criteria to identify
components for which we would
require manufacturers to pay for any
scheduled maintenance within the
regulatory useful life. The four criteria,
which are based on current provisions
that apply for nonroad compressionignition engines, would require
manufacturers to pay for components
that were not in general use on similar
engines before 1980, whose primary
purpose is to reduce emissions, where
the cost of the scheduled maintenance
is more than 2 percent of the price of the
engine, and where failure to perform the
scheduled maintenance would not
significantly degrade engine
performance.344 We continue to believe
that components meeting the four
criteria are less likely to be maintained
without the incentive of manufacturers
paying for it and we are finalizing 40
CFR 1036.125(g) as proposed.
As noted in Section IV.B.2.ii,
manufacturers cannot schedule
replacement of catalyst substrates or
particulate filter substrates within the
regulatory useful life of the engine
unless they pay for it. As explained in
344 See
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the proposed rule, in addition to
catalyst substrates and particulate filter
substrates, we expect that replacement
of EGR valves, EGR coolers, and RESS
of certain hybrid systems also meet the
40 CFR 1036.125(g) criteria and
manufacturers will only be able to
schedule replacement of these
components if the manufacturer pays for
it.
In the proposal, we requested
comment on restricting the replacement
of turbochargers irrespective of the four
criteria of proposed 40 CFR 1036.125(g).
One commenter suggested that EPA
should follow the CARB approach that
requires manufacturers to pay for
scheduled maintenance of turbochargers
within the regulatory useful life. The
comment indicated the cost of repairs
and ‘‘significant impact’’ of a failed
turbocharger on emissions justify
requiring that manufacturers pay for
replacement. We disagree and are not
finalizing a separate requirement for
turbochargers. Turbochargers are not
added to engines specifically to control
emissions and we expect the
performance degredation associated
with a failing turbocharger is likely to
motivate owners to fix the problem. We
continue to believe the four criteria in
40 CFR 1036.125(g) are an appropriate
means of distinguishing components for
which manufacturers should pay in
order to ensure the components are
maintained.
v. Maintenance Instructions
As proposed, our final 40 CFR
1036.125 preserves the requirement that
the manufacturer provide written
instructions for properly maintaining
and using the engine and emission
control system, consistent with CAA
section 207(c)(3)(A).345 The new 40 CFR
1036.125(h) describes the information
that we are requiring manufacturers to
include in an owner’s manual,
consistent with CAA sections 202 and
207. The new 40 CFR 1036.125(h)(1)
generally migrates the existing
maintenance instruction provisions
specified in 40 CFR 86.010–38(a). As
described in Section IV.B.2.iii, final 40
CFR 1036.125(h)(2) includes revised
content from proposed 40 CFR
1036.125(f). The final paragraph (h)(2) is
also revised from the proposed
regulatory text to clarify that EPA did
not intend the proposed paragraph as a
requirement for owners to maintain
345 CAA section 207(c)(3)(A) states that the
manufacturer shall furnish with each new motor
vehicle or motor vehicle engine written instructions
for the proper maintenance and use of the vehicle
or engine by the ultimate purchaser and that such
instructions shall correspond to regulations which
the Administrator shall promulgate.
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records in order to make a warranty
claim. While 40 CFR 1036.120(d) allows
manufacturers to deny warranty claims
for improper maintenance and use,
owners have expressed concern that it is
unclear what recordkeeping is needed to
document proper maintenance and use,
and both the proposed and final 40 CFR
1036.125(h)(2) are intended to ensure
manufacturers are communicating their
expectations to owners.
Consistent with the current 40 CFR
86.010–38(a)(2), our final 40 CFR
1036.125(h)(2) also requires
manufacturers to describe in the
owner’s manual if manufacturers expect
owners to maintain any documentation
to show the engine and emission control
system have been properly maintained
and, if so, to specify what
documentation. Manufacturers should
be able to identify their expectations for
documenting routine maintenance and
repairs related to warranty claims. For
instance, if a manufacturer requires a
maintenance log as part of their process
for reviewing warranty claims and
determining whether the engine was
properly maintained, we expect the
owner’s manual would provide an
example log with a clear statement that
warranty claims require an up-to-date
maintenance record. We note that 40
CFR 1036.125 specifies minimum
maintenance intervals for critical
emission-related maintenance, and
limits manufacturers from invalidating
warranty if certain other types of
allowable maintenance are not
performed (i.e., recommended
additional maintenance and noncritical
emission-related maintenance). Any
required maintenance tasks and
intervals must be consistent with the
requirements and limitations in 40 CFR
1036.125. As explained at proposal, we
may review a manufacturer’s
information describing the parameters
and documentation for demonstrating
proper maintenance before granting
certification for an engine family.
The maintenance instructions
requirements we are finalizing for the
remainder of 40 CFR 1036.125(h) are
covered in the serviceability discussion
in Section IV.B.3 and inducements
discussion in Section IV.C of this
preamble. As noted in Section IV.B.3,
our serviceability provisions
supplement the service information
provisions specified in 40 CFR 86.010–
38(j).346
346 We are not migrating the service information
provisions into 40 CFR part 1036 in this rule.
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vi. Performing Scheduled Maintenance
on Test Engines
We are finalizing our proposed update
to 40 CFR 1065.410(c) to clarify that
inspections performed during testing
include electronic monitoring of engine
parameters. While we intended the
proposed update to include prognostic
systems, the proposed text referred only
to electronic tools, and we are revising
from the proposed text in the final
provision to include ‘‘or internal engine
systems’’ to clarify. Manufacturers that
include prognostic systems as part of
their engine packages to identify or
predict malfunctioning components
may use those systems during durability
testing and would describe any
maintenance performed as a result of
those systems, consistent with 40 CFR
1065.410(d), in their application for
certification. We note that, to apply
these electronic monitoring systems in
testing, the inspection tool (e.g.,
prognostic system) must be readable
without specialized equipment so it is
available to all customers or accessible
at dealerships and other service outlets
consistent with CAA sections 202(m)
and 206.
3. Serviceability
This Section IV.B.3 describes the
provisions we are finalizing to improve
serviceability, reduce mal-maintenance,
and ensure owners are able to maintain
emission control performance
throughout the entire in-use life of
heavy-duty engines. See section IV.B.2
of this preamble for a discussion of
manufacturers’ obligations to provide
maintenance instructions to operators.
Also see the preamble of the proposed
rule for further discussion of why EPA
proposed these serviceability and
maintenance information provisions.347
The final serviceability and
maintenance information provisions
were informed by comments, and we
summarize key comments in this
section.348 We provide complete
responses to the serviceability-related
comments in section 5 of the Response
to Comments.
i. Background
Without proper maintenance, the
emission controls on heavy-duty
347 See section IV.B.3. of the proposed preamble
(87 FR 17517, March 28, 2022).
348 While we requested comment on several
potential approaches to improve serviceability of
electric vehicles in the proposal (87 FR 17517,
March 28, 2022), EPA is not taking final action on
any requirements related to this request at this time;
we may consider the comments provided on
improved serviceability of electric vehicles in
future rulemakings relevant to electric vehicles. See
section 5.3 of the Response to Comments document
for details on comments received.
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4369
engines may not function as intended,
which can result in increased emissions.
Mal-maintenance, which includes
delayed or improper repairs and
delayed or unperformed maintenance,
can be intentional (e.g., deferring repairs
due to costs) or unintentional (e.g., not
being able to diagnose the actual
problem and make the proper repair).
In the NPRM, EPA discussed
stakeholder concerns with the reliability
of MY 2010 and later heavy-duty
engines, and significant frustration
expressed by owners concerning their
experiences with emission control
systems on such engines. EPA explained
that stakeholders have communicated to
EPA that, although significant
improvements have been made to
emission control systems since they
were first introduced into the market,
reliability and serviceability continue to
cause them concern. EPA received
comments on the NPRM further
highlighting problems from fleets,
owners, and operators. Commenters
noted issues with a range of emissionrelated components, including: Sensors
(DPF and SCR-related), DEF dosers,
hoses, filters, EGR valves, EGR coolers
and EGR actuators, SCR catalysts, DOC,
turbos, wiring, decomposition tubes,
cylinder heads, and DPFs. Specifically,
for example, comments included
described experiences with
aftertreatment wiring harness failures,
DEF nozzles plugging or over-injecting,
NOX sensor failures, defective DEF
pumps and level sensors, systems being
less reliable in rain and cold weather,
more frequent required cleaning of DPFs
than anticipated, and problems related
to DEF build-up. See section 5 of the
Response to Comment for further
information and the detailed comments.
In addition to existing labeling,
diagnostic, and service information
requirements, EPA proposed to require
important maintenance information be
made available in the owner’s manual as
a way to improve factors that may
contribute to mal-maintenance. The
proposed serviceability provisions were
expected to result in better service
experiences for independent repair
technicians, specialized repair
technicians, owners who repair their
own equipment, and possibly vehicle
inspection and maintenance
technicians. Furthermore, the proposed
provisions were intended to improve
owner experiences operating and
maintaining heavy-duty engines and
provide greater assurance of long-term
in-use emission reductions by reducing
the likelihood of occurrences of
tampering.
Given the importance and complexity
of emission control systems and the
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impact to drivers for failing to maintain
such systems (e.g., inducements), EPA
believes it is critical to include
additional information about emission
control systems in the owner’s manual.
We proposed to require manufacturers
to provide more information concerning
the emission control system in the
owner’s manual to include descriptions
of how the emissions systems operate,
troubleshooting information, and
diagrams. EPA has imposed similar
requirements in the past, such as when
EPA required vacuum hose diagrams be
included on the emission label to
improve serviceability and help
inspection and maintenance facilities
identify concerns with that system.349
ii. Final Maintenance Information
Requirements for Improved
Serviceability
EPA received both supportive and
adverse comments from a number of
stakeholders on the serviceability
proposals (see section 5 of the Response
to Comments). For example, comments
from service providers and
manufacturers largely objected to the
proposed serviceability requirements,
while owners and operators supported
the proposed requirements. EPA is
finalizing requirements for improved
serviceability so that owners and
operators can more easily understand
advanced emission control system
operation and identify issues in such
systems as they arise during operation.
To the extent EPA can ensure this
information is harmonized among
manufacturers, we believe this will
improve the experiences of owners,
operators, parts counter specialists, and
repair technicians, and reduce
frustration that could otherwise create
an incentive to tamper.
CAA section 207(c)(3)(A) requires
manufacturers to provide instructions
for the proper maintenance and use of
a vehicle or engine by the ultimate
purchaser and requires such
instructions to correspond to EPA
regulations. The final rule includes
maintenance provisions migrated and
updated from 40 CFR part 86, subpart A,
to a new 40 CFR 1036.125, that specify
the maintenance instructions
manufacturers must provide in an
owner’s manual to ensure that owners
can properly maintain their vehicles
(see Section IV.B.2). Additionally, as a
part of the new 40 CFR 1036.125(h), we
are finalizing specific maintenance
information manufacturers must
provide in the owner’s manual to
improve serviceability:
349 See 53 FR 7675, March 9, 1988, and 55 FR
7177, February 29. 1990 for more information.
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• EPA is finalizing with revision the
proposed requirement for manufacturers
to provide a description of how the
owner can use the OBD system to
troubleshoot problems and access
emission-related diagnostic information
and codes stored in onboard monitoring
systems. The revision replaces the
proposed requirement that the owner’s
manual include general information on
how to read and understand OBD codes
with a more specific set of required
information. The final requirement
specifies that, at a minimum,
manufacturers provide a description of
how to use the OBD system to
troubleshoot and access information and
codes, including (1) identification of the
OBD communication protocol used, (2)
location and type of OBD connector, (3)
a brief description of what OBD is
(including type of information stored,
what a malfunction indicator light (MIL)
is, explanation that some MILs may selfextinguish), and (4) a note that certain
engine and emission data is publicly
available using any scan tool, as
required by EPA. As we describe further
in section IV.C.1.iii, we are not taking
final action on the proposed health
monitors. Therefore, we are also not
requiring manufacturers to provide
information about the role of the health
monitor to help owners service their
engines before components fail in the
description of the OBD system.
• EPA is finalizing as proposed, with
a few clarifications in wording, a
requirement for manufacturers to
identify critical emission systems and
components, describe how they work,
and provide a general description of
how the emission control systems
operate.
• EPA is finalizing as proposed the
requirement for manufacturers to
include one or more diagrams of the
engine and its emission-related
components, with two exceptions: (1)
We are not finalizing the proposed
requirements to include the identity,
location, and arrangement of wiring in
the diagram, and we are not requiring
information related to the expected
pressures at the particulate filter and
exhaust temperatures throughout the
aftertreatment system. The final
requirement specifies the following
information is required, as proposed:
Æ The flow path for intake air and
exhaust gas.
Æ The flow path of evaporative and
refueling emissions for spark-ignition
engines, and DEF for compressionignition engines, as applicable.
Æ The flow path of engine coolant if
it is part of the emission control system
described in the application for
certification.
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Æ The identity, location, and
arrangement of relevant emission
sensors, DEF heater and other DEF
delivery components, and other critical
emission-related components.
Æ Terminology to identify
components must be consistent with
codes the manufacturer uses for the
OBD system.
• EPA is revising the proposed
requirement relating to exploded-view
drawings and basic assembly
requirements in the owner’s manual.
The final provision replaces a general
reference to aftertreatment devices with
a specific list of components that should
be included in one or more diagrams in
the owner’s manual, including: EGR
Valve, EGR actuator, EGR cooler, all
emission sensors (e.g., NOX, soot
sensors, etc.), temperature and pressure
sensors (EGR, DPF, DOC, and SCRrelated, including DEF-related
temperature and pressure sensors), fuel
(DPF-related) and DEF dosing units and
components (e.g., pumps, filters,
metering units, nozzles, valves,
injectors), DEF quality sensors, DPF
filter, DOC, SCR catalyst, aftertreatmentrelated control modules, any other DEF
delivery-related components (e.g., lines
and freeze protection components), and
aftertreatment-related wiring harnesses
if replaceable separately. The revision
also notes that the information could be
provided in multiple diagrams. We are
also revising the proposed requirement
to include part numbers for all
components in the drawings and instead
are only requiring part numbers for
sensors and filters related to SCR or DPF
systems. We are not finalizing at this
time the broader requirement that this
information include enough detail to
allow a mechanic to replace any of these
components. Finally, once published for
a given model year, manufacturers will
not be required to revise their owner’s
manual with updated part numbers if a
part is updated in that model year. We
recognize that manufacturers are able to
use outdated part numbers to find
updated parts.
• EPA is finalizing as proposed the
requirement for manufacturers to
provide a statement instructing owners
or service technicians where and how to
find emission recall and technical repair
information available without charge
from the National Highway Traffic
Safety Administration.350
• EPA is finalizing with some
modifications from the proposal the
requirement for manufacturers to
350 NHTSA provides this information at https://
www.nhtsa.gov/recalls. For example, manufacturers
should specify if the information would be listed
under ‘‘Vehicle’’ or ‘‘Equipment.’’
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include a troubleshooting guide to
address SCR inducement-related and
DPF regeneration-related warning
signals. For the SCR system this
requirement includes:
Æ The inducement derate schedule
(including indication that DEF quantityrelated inducements will be triggered
prior to the DEF tank being completely
empty).
Æ The meaning of any trouble lights
that indicate specific problems (e.g.,
DEF level).
Æ A description of the three types of
SCR-related derates (DEF quantity, DEF
quality and tampering) and a notice that
further information on the cause of (e.g.,
trouble codes) is available using the
OBD system.
• For the DPF system the
troubleshooting guide requirement
includes:
Æ Information on the occurrence of
DPF-related derates.
Æ EPA is finalizing in 40 CFR
1036.110(c) that certain information
must be displayed on-demand for
operators. Specifically, EPA is finalizing
the requirement that for SCR-related
inducements, information such as the
derate and associated fault code must be
displayed on-demand for operators (see
section IV.D.3 for further information).
EPA is also finalizing requirements that
the number of DPF regenerations, DEF
consumption rate, and the type of derate
(e.g., DPF- or SCR-related) and
associated fault code for other types of
emission-related derates be displayed
on-demand for operators (see section
IV.C.1.iii for further information).
EPA proposed that manufacturers
include a Quick Response (QR) code on
the emission label that would direct
repair technicians, owners, and
inspection and maintenance facilities to
a website providing critical emission
systems information at no cost. We are
not taking final action at this time on
the proposed requirement to include QR
codes on the emission control
information label. After considering
manufacturers’ comments, we intend to
engage in further outreach and analysis
before adopting electronic labeling
requirements, such as QR codes. In this
rule, we are instead finalizing that the
owner’s manual must include a URL
directing owners to a web location for
the manufacturer’s service information
required in 40 CFR 86.010–38(j). We
recognize the potential for electronic
labels with QR codes or similar
technology to provide useful
information for operators, inspectors,
and others. Manufacturers from
multiple industry sectors are actively
pursuing alternative electronic labeling.
In the absence of new requirements for
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electronic labeling, manufacturers must
continue to meet requirements for
applying physical labels to their
engines. Manufacturers may include on
the vehicle or engine any QR codes or
other electronic labeling information
that goes beyond what is required for
the physical emission control
information label. EPA is also not taking
final action at this time on the proposed
requirement to include a basic wiring
diagram for aftertreatment-related
components in the owner’s manual.
Finally, EPA is not taking final action at
this time on requirements related to DPF
cleaning; instead, EPA intends to
continue to follow the work CARB has
undertaken in this area and may
consider taking action in a future rule.
iii. Other Emission Controls Education
Options
In addition to our proposed
provisions to provide more easily
accessible service information for
operators, we sought comment on
whether educational programs and
voluntary incentives could lead to better
maintenance and real-world emission
benefits. We received comments in
response to the NPRM supportive of
improving such educational
opportunities to promote an
understanding of how advanced
emission control technologies function
and the importance of emissions
controls as they relate to the broader
economy and the environment (see
section 5.4 of the Response to Comment
for further details). EPA is not finalizing
any requirements related to this request
for comment at this time but will look
for future opportunities to improve the
availability of information on emission
control systems.
C. Onboard Diagnostics
As used here, the terms ‘‘onboard
diagnostics’’ and ‘‘OBD’’ refer to
systems of electronic controllers and
sensors required by regulation to detect
malfunctions of engines and emission
controls. EPA’s OBD regulations for
heavy-duty engines are contained in 40
CFR 86.010–18, which were initially
promulgated on February 24, 2009 (74
FR 8310). Those requirements were
harmonized with CARB’s OBD program
then in place. Consistent with our
authority under CAA section 202(m),
EPA is finalizing an update to our OBD
regulations in 40 CFR 1036.110 to align
with existing CARB OBD requirements
as appropriate, better address newer
diagnostic methods and available
technologies, and to streamline
provisions.
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1. Incorporation of California OBD
Regulations by Reference
CARB OBD regulations for heavy-duty
engines are codified in title 13,
California Code of Regulations, sections
1968.2, 1968.5, 1971.1, and 1971.5. EPA
is finalizing our proposal to incorporate
by reference in 40 CFR 1036.810 the
OBD requirements CARB adopted
October 3, 2019.351 352 In response to the
NPRM, EPA received a number of
comments supportive of EPA’s adoption
of the revised CARB OBD program,
including the 2019 rule amendments.
As discussed in this section and
reflected in final 40 CFR 1036.110(b),
our final rule will harmonize with the
majority of CARB’s existing OBD
regulations, as appropriate and
consistent with the CAA, and make
these final requirements mandatory
beginning in MY 2027 and optional in
earlier model years. These new
requirements better address newer
diagnostic methods and available
technologies and have the additional
benefit of being familiar to industry. For
example, the new tracking requirements
contained in CARB’s updated OBD
program, known as the Real Emissions
Assessment Logging (‘‘REAL’’) program,
track real-world emissions systems
performance of heavy-duty engines. The
REAL tracking requirements include the
collection of onboard data using existing
OBD sensors and other vehicle
performance parameters, which will
better allow the assessment of real
world, in-use emission performance.
EPA’s final OBD requirements are
closely aligned with CARB’s existing
requirements with a few exceptions, as
further described in Section IV.C.1.i. We
are finalizing exclusions to certain
provisions that are not appropriate for a
Federal program and including
additional elements to improve on the
usefulness of OBD systems for
operators.
351 This CARB rulemaking became effective the
same day and began to phase in under CARB’s
regulations with MY 2022. The CARB regulations
we are adopting are available at: https://
ww2.arb.ca.gov/resources/documents/heavy-dutyobd-regulations-and-rulemaking.
352 The legal effect of incorporation by reference
is that the material is treated as if it were published
in the Federal Register and CFR. This material, like
any other properly issued rule, has the force and
effect of law. Congress authorized incorporation by
reference in the Freedom of Information Act to
reduce the volume of material published in the
Federal Register and CFR. (See 5 U.S.C. 552(a) and
1 CFR part 51). See https://www.archives.gov/
federal-register/cfr/ibr-locations.html for additional
information.
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i. CARB OBD Provisions Revised or Not
Included in the Finalized Federal
Program
CARB’s 2019 OBD program includes
some provisions that may not be
appropriate for the Federal
regulations.353 In a new 40 CFR
1036.110(b), we are finalizing the
following clarifications and changes to
the 2019 CARB regulations that we are
otherwise incorporating by reference:
1. Modifying the threshold
requirements contained in the 2019
CARB OBD standards we are adopting
(as discussed in Section IV.C.1.ii),
2. Providing flexibilities to delay
compliance up to three model years for
small manufacturers who have not
previously certified an engine in
California,
3. Allowing good engineering
judgment to correlate the CARB OBD
standards with EPA OBD standards,
4. Clarifying that engines must
comply with OBD requirements
throughout EPA’s useful life as specified
in 40 CFR 1036.104, which may differ
from CARB’s required useful life for
some model years,
5. Clarifying that the purpose and
applicability statements in 13 CCR
1971.1(a) and (b) do not apply,
6. Not requiring the manufacturer selftesting and reporting requirements in 13
CCR 1971.1(l)(4) ‘‘Verification of In-Use
Compliance’’ and 1971.5(c)
‘‘Manufacturer Self-Testing’’ (note, in
the proposal we inadvertently cited
incorrect CARB provisions for the
intended referenced requirements),
7. Retaining our existing deficiency
policy (which we are also migrating into
40 CFR 1036.110(d)), adjusting our
deficiency timing language to match
CARB’s, and specifying that the
deficiency provisions in 13 CCR
1971.1(k) do not apply,
8. Requiring additional freeze frame
data requirements (as further explained
in Section IV.C.1.iii),
9. Requiring additional data stream
parameters for compression- and sparkignition engines (as further explained in
Section IV.C.1.iii), and
10. Providing flexibilities to reduce
redundant demonstration testing
requirements for engines certified to
CARB OBD requirements.
With regard to the second through the
fifth items, EPA is finalizing these
requirements as proposed for the
reasons stated in the proposal. For the
sixth item, EPA is finalizing this
353 EPA is reviewing a waiver request under CAA
section 209(b) from California for the Omnibus rule;
note, we are making no determination in this action
about the appropriateness of these provisions for
CARB’s regulation.
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requirement for the reasons stated in the
proposal and as proposed with the
exception of a correction to the CARB
reference we cited.
EPA received supportive comment
from manufacturers on our proposal to
migrate our existing deficiency
requirements, and adverse comment
from manufacturers and CARB
requesting that EPA harmonize with
CARB’s retroactive deficiency
provisions. CARB’s deficiency
requirements are described in 13 CCR
1971.1(k) and include descriptions of
requirements such as how deficiencies
are granted, fines charged for
deficiencies, allowable timelines, and
the application of retroactive
deficiencies. We are finalizing as
proposed to migrate our existing
approach to deficiency provisions in 40
CFR 86.010–18(n) into 40 CFR
1036.110(d).354 See section 7.1 of the
Response to Comments for further
details on comments received and EPA’s
responses.
EPA also received comment
concerned with EPA’s regulatory
language describing the allowable
timeframe for deficiencies. Commenters
said EPA’s proposed deficiency timeline
is shorter than CARB’s and that EPA
should harmonize with CARB and
provide manufacturers with 3 years to
make hardware-related changes. EPA is
finalizing a change to 40 CFR
1036.110(d)(3) to ensure our language is
consistent with CARB’s deficiency
timeline in 13 CCR 1971.1(k)(4).
EPA received supportive and adverse
comment on the proposal to require
additional freeze frame data
requirements, including that the
reference in our regulations was overly
broad and possibly in error. EPA is
finalizing these requirements with
revisions to those proposed in 40 CFR
1036.110(b)(8) to be more targeted. It is
critical for there to be sufficient
emissions-related parameters captured
in freeze frame data to enable proper
repairs.
EPA received supportive and adverse
comment on the proposal to require
additional data stream parameter
requirements, including comment that
our regulations needed to be more
specific. EPA is finalizing these
requirements with revisions to those
proposed in 40 CFR 1036.110(b)(9) to
properly capture the additional
elements we intended to add to the
freeze frame and to ensure these
additional parameters are interpreted
properly as an expansion of the existing
data stream requirements in 13 CCR
1971.1(h)(4.2). Access to important
354 See
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emissions-related data parameters is
critical for prompt and proper repairs.
EPA is finalizing flexibilities to
reduce redundant demonstration testing
requirements for engines certified to
CARB OBD requirements, see section
IV.C.1.iv. of this preamble for further
discussion on what we are finalizing.
It is important to emphasize that by
not incorporating certain existing CARB
OBD requirements (e.g., the
‘‘Manufacturer Self-Testing’’
requirements) into our regulations, we
are not waiving our authority to require
such testing on a case-by-case basis.
CAA section 208 gives EPA broad
authority to require manufacturers to
perform testing not specified in the
regulations in such circumstances.
Thus, should we determine in the future
that such testing is needed, we would
retain the authority to require it
pursuant to CAA section 208.
ii. OBD Threshold Requirements
a. Malfunction Criteria Thresholds
Existing OBD requirements specify
how OBD systems must monitor certain
components and indicate a malfunction
prior to when emissions would exceed
emission standards by a certain amount,
known as an emission threshold.
Emission thresholds for these
components under the existing
requirements in the 2019 CARB OBD
update that we are incorporating by
reference are generally either an
additive or multiplicative value above
the applicable exhaust emission
standard. EPA proposed to modify the
threshold requirements in the 2019
CARB OBD update to be consistent with
the provisions finalized by CARB in
their Omnibus rule in December of 2021
and not tighten threshold requirements
while finalizing lower emission
standards.355 356 This meant, for
example, that for monitors required to
detect a malfunction before NOX
emissions exceed 1.75 times the
applicable existing NOX standard, the
manufacturer would continue to use the
same numeric threshold (e.g., 0.35 g/
bhp-hr NOX) for the new emission
standards finalized in this rule.
EPA received comments from
manufacturers and operators in support
355 California Air Resources Board. Staff Report:
Addendum to the Final Statement of Reasons for
Rulemaking—Public Hearing to Consider the
Proposed Heavy-Duty Engine and Vehicle Omnibus
Regulation and Associated Amendments. December
20, 2021. https://ww2.arb.ca.gov/sites/default/files/
barcu/regact/2020/hdomnibuslownox/
fsoraddendum.pdf.
356 EPA is reviewing a waiver request under CAA
section 209(b) from California for the Omnibus rule;
note, we are making no determination in this action
about the appropriateness of these provisions for
CARB’s regulation.
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of finalizing the threshold provisions as
proposed, and a comment from CARB
stating that three engine families have
recently been certified to lower FELs
indicating EPA should finalize lower
thresholds. We note that CARB stated
that two of these engine families were
certified with deficiencies, and thus
these engines did not fully meet all
specific OBD requirements (see section
7.1 of the Response to Comment for
further detail about these comments and
EPA’s responses). EPA is finalizing with
minor revision future numerical values
for OBD NOX and PM thresholds that
align with the numerical value that
results under today’s NOX and PM
emissions requirements.
We are finalizing as proposed a NOX
threshold of 0.40 g/hp-hr and a PM
threshold of 0.03 g/hp-hr for
compression-ignition engines for
operation on the FTP and SET duty
cycles. We are finalizing as proposed a
PM threshold of 0.015 g/hp-hr for sparkignition engines for operation on the
FTP and SET duty cycles. For sparkignition engines, we proposed NOX
thresholds of 0.30 and 0.35 g/hp-hr for
monitors detecting a malfunction before
NOX emissions exceed 1.5 and 1.75
times the applicable standard,
respectively. We are finalizing these
numeric threshold values without
reference to what percent exceedance is
relevant and instead are clarifying that
the 0.35g/hp-hr standard applies for
catalyst monitors and that 0.30g/hp-hr
applies for all other monitors, to ensure
the proper numeric thresholds can be
applied to engines certified under 13
CCR 1968.2 and 1971.1.. EPA intends to
continue to evaluate the capability of
HD OBD monitors to accommodate
lower thresholds to correspond to the
lower emission levels for the final
emission standards and may consider
updating threshold requirements in the
future as more in-use data becomes
available.
We also inadvertently omitted from
the proposed 40 CFR 1036.110(b) the
specific threshold criteria for SI and CI
engine HC and CO emissions that
coincided with our overall expressed
intent to harmonize with the threshold
requirements included in CARB’s
Omnibus rule and not tighten OBD
emission thresholds.357 Consistent with
this intent, we are finalizing a provision
in 40 CFR 1036.110(b)(5) that instructs
manufacturers to use numeric values
that correspond to existing HC and CO
standards (0.14 g/hp-hr for HC, 15.5 g/
357 While
CARB standards refer to nonmethane
hydrocarbon standards as ‘‘NMHC’’ EPA’s
regulation refers to ‘‘HC’’ generically for such
standards, but we define HC in 40 CFR 1036.104
to be NMHC for gasoline- and diesel-fueled engines.
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hp-hr for CO from compression-ignition
engines, and 14.4 g/hp/hr for sparkignition engines) to determine the
required thresholds. Applying this
methodology will result in calculations
that produce thresholds equivalent to
existing thresholds. Including this
clarification avoids unintentionally
lowering such thresholds.
b. Test-Out Criteria
CARB OBD requirements include
‘‘test-out’’ provisions in 13 CCR 1968.2
and 1971.1 which allow manufacturers
to be exempt from monitoring certain
components if failure of these
components meets specified criteria.358
EPA is adopting these test-out
provisions through the incorporation by
reference of CARB’s updated 2019 OBD
requirements. Similar to the revisions
we proposed and are finalizing for
malfunction criteria, EPA’s assessment
is that for compression ignition engines
test-out criteria should also not be
tightened at this time. However, we
inadvertently omitted from the
proposed 40 CFR 1036.110(b) the
specific adjustments to test-out criteria
for compression-ignition engines
included in CARB’s Omnibus rule that
are necessary to result in such criteria
not being tightened. Consistent with our
overall expressed intent to (1) not
tighten OBD requirements, and (2)
modify the 2019 CARB requirements we
are adopting by harmonizing with the
numeric values included in CARB’s
Omnibus rule, we are finalizing a
revision from the proposal to include
test-out criteria calculation instructions
into our regulations.
Specifically, we are finalizing a
provision that manufacturers seeking to
use the test-out criteria to exempt
engines from certain monitoring in the
incorporated by reference 2019 CARB
regulations 13 CCR 1968.2 and 1971.1
must calculate the criteria based on
specified values provided in 40 CFR
1036.110(b)(5). For example, 13 CCR
1971.1(e)(3.2.6) specifies that one of the
requirements for an EGR catalyst to be
exempt from monitoring is if no
malfunction of the EGR catalyst can
cause emissions to increase by 15
percent or more of the applicable
standard as measured from the
appropriate test cycle. The requirement
we are finalizing in 40 CFR
1036.110(b)(5) instructs manufacturers
to use specific values for that
‘‘applicable standard’’ to calculate the
358 ‘‘Test-out’’ provisions may be identified in
CARB OBD regulations specifically as ‘‘test-out’’
requirements or through language describing that
certain components or systems are ‘‘exempt from
monitoring’’ if manufacturers can demonstrate
certain conditions are met.
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required test-out criteria. For example,
for the EGR catalyst test-out provision,
this would result in a NOX test-out
criterion of 0.03 g/hp-hr (0.2 g/hp-hr
• 0.15). Including this provision is
consistent with the intent of our
proposal and avoids unintentionally
lowering such test-out criteria that
would render such test-out criteria
generally inconsistent with the other
provisions we are finalizing in 40 CFR
1036.110(b)(5), and enables
manufacturers to continue using these
provisions.
c. Applicable Thresholds for Engines
Certified to 40 CFR Part 1036 Used in
Heavy-Duty Vehicles Less Than 14,000
Pounds GVWR
We are finalizing as proposed that
engines installed in vehicles at or below
14,000 lbs GVWR are subject to OBD
requirements under the light-duty
program in 40 CFR 86.1806–17.
Commenters pointed out that the
proposed rule did not specify
alternative thresholds for engines
certified to 40 CFR part 1036 on an
engine dynamometer that are subject to
OBD requirements under 40 CFR
86.1806–17. Without such a provision,
manufacturers would be subject to the
existing thresholds in 40 CFR 86.1806–
17 that are based on standards set for
light-duty chassis-certified vehicles.
Consistent with our statements in the
NPRM that our proposal intended to
harmonize with the threshold
requirements included in CARB’s
Omnibus policy and not lower emission
threshold levels in our proposed OBD
regulations, we are clarifying in 40 CFR
86.1806–17(b)(9) that the thresholds we
are finalizing in 40 CFR 1036.110(b)(5)
apply equally for engines certified
under 40 CFR part 1036 that are used in
vehicles at or below 14,000 lbs GVWR.
iii. Additional OBD Provisions in the
Proposed Federal Program
In the NPRM, EPA proposed to
include additional requirements to
ensure that OBD can be used to properly
diagnose and maintain emission control
systems to avoid increased real-world
emissions. This was also a part of our
effort to update EPA’s OBD program and
respond to numerous concerns raised in
the ANPR about the difficulty of
diagnosing and maintaining proper
functionality of advanced emission
control technologies and the important
role accessible and robust diagnostics
play in this process. At this time, after
consideration of comments, we are
finalizing a limited set of these
proposed provisions (see section 7 of
the Response to Comments documents
for further detail on comments and
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EPA’s responses). Where OBD
requirements between EPA and CARB
may differ, EPA is finalizing as
proposed provisions allowing us to
accept CARB OBD approval as long as
a manufacturer can demonstrate that the
CARB program meets the intent of EPA
OBD requirements and submits
documentation as specified in 40 CFR
1036.110(b).
In this section we describe the final
additional EPA certification
requirements in 40 CFR 1036.110 for
OBD systems, which, consistent with
CAA section 202(m),359 are intended to
provide more information and value to
the operator and play an important role
in ensuring expected in-use emission
reductions are achieved long-term. With
respect to our proposed provisions to
require additional information from
OBD systems be made publicly
available, we received supportive
comments from operators and adverse
comments from manufacturers. After
considering these comments, we are
revising our final provision from those
proposed, as summarized here and
provide in more detail in section 7 of
the Response to Comments document.
We are not taking final action at this
time on the proposed requirement to
include health monitors. In addition to
driver information requirements we are
adopting to increase the availability of
serviceability and inducement-related
information (see section IV.B.3 and
IV.D.3 respectively of this preamble), we
are also finalizing in 40 CFR 1036.110(c)
that the following information must be
made available in the cab on-demand in
lieu of the proposed health monitors:
• The total number of diesel
particulate filter regeneration events
that have taken place since installing
the current particulate filter.
• Historical and current rate of DEF
consumption (e.g., gallons of DEF
consumed per mile or gallons of DEF
consumed per gallon of diesel fuel
consumed.) This information is
designed such that operators can reset it
as needed to capture specific data for
comparison purposes.
• For AECD conditions (outside of
inducements) related to SCR or DPF
systems that derate the engine (e.g.,
either a speed or torque reduction), the
fault code for the detected problem, a
359 For example, CAA section 202(m)(5) specifies
that by regulation EPA shall require (subject to an
exception where information is entitled to
protection as trade secrets) manufacturers to
provide promptly to any person engaged in the
repairing or servicing of heavy-duty engines with
any and all information needed to make use of the
emission control diagnostics system required under
CAA section 202 and such other information
including instructions for making emission related
diagnosis and repairs.
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description of the fault code, and the
current restriction.
For all other health monitor
provisions proposed in 40 CFR
1036.110(c)(3), we are not taking final
action on those proposed provisions at
this time.
In addition to incorporating an
improved list of publicly available data
parameters by harmonizing with
updated CARB OBD requirements, in 40
CFR 1036.110(b)(9) EPA is finalizing as
proposed for the reasons explained
further in the proposal to add signals to
the list, including to specifically require
that all parameters related to fault
conditions that trigger vehicle
inducement also be made readily
available using generic scan tools. EPA
expects that each of these additional
requirements will be addressed even
where manufacturers relied in part on a
CARB OBD approval to satisfy Federal
requirements in order to demonstrate
under 40 CFR 1036.110(b) that the
engine meets the intent of 40 CFR
1036.110. The purpose of including
additional parameters is to make it
easier to identify malfunctions of
critical aftertreatment related
components, especially where failure of
such components would trigger an
inducement. We are revising the
proposed new parameters for HD SI
engines in 40 CFR 1036.110(b)(10) after
considering comments. See section 3 of
the Response to Comments.
We are also finalizing a general
requirement in 40 CFR
1036.110(b)(9)(vi) to make all
parameters available that are used as the
basis for the decision to put a vehicle
into an SCR- or DPF-related derate. For
example, if the failure of an open-circuit
check for a DEF quality sensor leads to
an engine inducement, the owner/
operator would be able to identify this
fault condition using a generic scan tool.
We are finalizing a requirement that
manufacturers make additional
parameters available for all engines so
equipped,360 including:
• For Compression Ignition engines:
Æ Inlet DOC and Outlet DOC pressure
and temperature
Æ DPF Filter Soot Load (for all installed
DPFs)
Æ DPF Filter Ash Load (for all installed
DPFs)
Æ Engine Exhaust Gas Recirculation
Differential Pressure
Æ DEF quality-related signals
Æ Parking Brake, Neutral Switch, Brake
Switch, and Clutch Switch Status
Æ Aftertreatment Dosing Quantity
Commanded and Actual
360 Memorandum to Docket EPA–HQ–OAR–
2019–0055: ‘‘Example Additional OBD Parameters’’.
Neil Miller, Amy Kopin. November 21, 2022.
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Æ Wastegate Control Solenoid Output
Æ Wastegate Position Commanded and
Actual
Æ DEF Tank Temperature
Æ DEF Doser Control Status
Æ DEF System Pressure
Æ DEF Pump Commanded Percentage
Æ DEF Coolant Control Valve Control
Position Commanded and Actual
Æ DEF Line Heater Control Outputs
Æ Speed and output shaft torque
consistent with 40 CFR 1036.115(d)
• For Spark Ignition Engines:
Æ Air/Fuel Enrichment Enable flags:
Throttle based, Load based, Catalyst
protection based
Æ Percent of time not in stoichiometric
operation (including per trip and
since new)
One of the more useful features in the
CARB OBD program for diagnosing and
repairing emissions components is the
requirement for ‘‘freeze frame’’ data to
be stored by the system. To comply with
this requirement, manufacturers must
capture and store certain data
parameters (e.g., vehicle operating
conditions such as the NOX sensor
output reading) within 10 seconds of the
system detecting a malfunction. The
purpose of storing this data is in part to
record the likely area of malfunction.
EPA is finalizing a requirement in 40
CFR 1036.110(b)(8) to require that
manufacturers capture the following
elements as freeze frame data: Those
data parameters specified in
1971.1(h)(4.2.3)(E), 1971.1(h)(4.2.3)(F),
and 1971.1(h)(4.2.3)(G). We are also
specifying that these additional
parameters would be added according to
the specifications in 13 CCR
1971.1(h)(4.3). EPA believes this is
essential information to make available
to operators for proper maintenance.
iv. Demonstration Testing Requirements
Existing requirements of 40 CFR
86.010–18(l) and 13 CCR 1971.1(l)
specify the number of test engines for
which a manufacturer must submit
monitoring system demonstration
emissions data. Specifically, a
manufacturer certifying one to five
engine families in a given model year
must provide emissions test data for a
single test engine from one engine
rating, a manufacturer certifying six to
ten engine families in a given model
year must provide emissions test data
for a single test engine from two
different engine ratings, and a
manufacturer certifying eleven or more
engine families in a given model year
must provide emissions test data for a
single test engine from three different
engine ratings.
EPA received supportive and adverse
comment on a proposed flexibility to
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reduce redundant demonstration testing
requirements for certain engines where
an OBD system designed to comply with
California OBD requirements is being
used in both a CARB proposed family
and a proposed EPA-only family and the
two families are also identical in all
aspects material to expected emission
characteristics. EPA issued guidance
last year on this issue.361 We are
finalizing as proposed to codify this
guidance as a provision, subject to
certain information submission
requirements for EPA to evaluate if this
provision’s requirements have been met,
for model years 2027 and later engines
in 40 CFR 1036.110(b)(11).
Manufacturers may also use the
flexibility in earlier model years. More
specifically, we are finalizing the
provision as proposed to count two
equivalent engines families as one for
the purposes of determining OBD
demonstration testing requirements,
where equivalent means they are
identical in all aspects material to
emission characteristics, as such, testing
is not necessary to ensure a robust OBD
program. 40 CFR 1036.110(b)(11)
requires manufacturers to submit
additional information as needed to
demonstrate that the engines meet the
requirements of 40 CFR 1036.110 that
are not covered by the California
Executive order, as well as results from
any testing performed for certifying
engine families (including equivalent
engine families) with the California Air
Resources Board and any additional
information we request as needed to
evaluate whether the requirements of
this provision are met.
We took comment on and are
finalizing language that this flexibility
will apply for cases where equivalent
engine families also have different
inducement strategies. We are aware
that the auxiliary emission control
devices (AECDs) needed to implement
the engine derating associated with
inducements do not affect engine
calibrations in a way that would prevent
OBD systems from detecting when
emissions exceed specified levels.
Rather, those AECDs simply limit the
range of engine operation that is
available to the driver. Thus, testing of
different inducement strategies in these
AECDs would also not be necessary to
ensure a robust OBD program and we
would consider such differences
between engines to not be material to
361 EPA Guidance Document CD–2021–04 (HD
Highway), April 26, 2021, ‘‘Information on OBD
Monitoring System Demonstration for Pairs of EPA
and CARB Families Identical in All Aspects Other
Than Warranty.’’ Available here: https://
iaspub.epa.gov/otaqpub/display_
file.jsp?docid=52574&flag=1.
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emission characteristics relevant to
these OBD testing requirements. Any
difference in impacts between the
engines would be a consequence of the
driver’s response to the inducement
itself, which could also occur even with
the same inducement strategy, rather
than a difference in the functioning of
the OBD systems in the engines. In that
way, inducements are analogous to
warranty for purposes of counting
engine families for OBD testing
requirements. See section 8 of the
Response to Comments for details on
the comments received and EPA’s
responses.
v. Use of CARB OBD Approval for EPA
OBD Certification
Existing EPA OBD regulations allow
manufacturers seeking an EPA
certificate of conformity to comply with
the Federal OBD requirements by
demonstrating to EPA how the OBD
system they have designed to comply
with California OBD requirements also
meets the intent behind Federal OBD
requirements, as long as the
manufacturer complies with certain
certification documentation
requirements. EPA has implemented
these requirements by allowing a
manufacturer to submit an OBD
approval letter from CARB for the
equivalent engine family where a
manufacturer can demonstrate that the
CARB OBD program has met the intent
of the EPA OBD program. In other
words, EPA has interpreted these
requirements to allow OBD approval
from CARB to be submitted to EPA for
approval. We are finalizing as proposed
to migrate the language from 40 CFR
86.010–18(a)(5) to 40 CFR 1036.110(b)
to allow manufacturers to continue to
use a CARB OBD approval letter to
demonstrate compliance with Federal
OBD regulations for an equivalent
engine family where manufacturers can
demonstrate that the CARB OBD
program has met the intent of the EPA
OBD program.
To demonstrate that your engine
meets the intent of EPA OBD
requirements, we are finalizing as
proposed that the OBD system must
address all the provisions described in
40 CFR 1036.110(b) and (c) and adding
clarification in 40 CFR 1036.110(b) that
manufacturers must submit information
demonstrating that all EPA
requirements are met. In the case where
a manufacturer chooses not to include
information showing compliance with
additional EPA OBD requirements in
their CARB certification package (e.g.,
not including the additional EPA data
parameters in their CARB certification
documentation), EPA expects
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4375
manufacturers to provide separate
documentation along with the CARB
OBD approval letter to show they have
met all EPA OBD requirements. This
process also applies in potential future
cases where CARB has further modified
their OBD requirements such that they
are different from but meet the intent of
existing EPA OBD requirements. EPA
expects manufacturers to submit
documentation as is currently required
by 40 CFR 86.010–18(m)(3), detailing
how the system meets the intent of EPA
OBD requirements and information on
any system deficiencies. As a part of
this update to EPA OBD regulations, we
are clarifying as proposed in 40 CFR
1036.110(b)(11)(iii) that we can request
that manufacturers send us information
needed for us to evaluate how they meet
the intent of our OBD program using
this pathway. This would often mean
sending EPA a copy of documents
submitted to CARB during the
certification process.
vi. Use of the SAE J1979–2
Communications Protocol
In a February 2020 workshop, CARB
indicated their intent to propose
allowing the use of Unified Diagnostic
Services (‘‘UDS’’) through the SAE
J1979–2 communications protocol for
heavy-duty OBD with an optional
implementation as early as MY
2023.362 363 The CARB OBD update that
includes this UDS proposal has not yet
been finalized, but was submitted to
California’s Office of Administrative
Law for approval in July of 2022.364
CARB stated that engine manufacturers
are concerned about the limited number
of remaining undefined 2-byte
diagnostic trouble codes (‘‘DTC’’) and
the need for additional DTCs for hybrid
vehicles. SAE J1979–2 provides 3-byte
DTCs, significantly increasing the
number of DTCs that can be defined. In
addition, this change would provide
additional features for data access that
improve the usefulness of generic scan
tools to repair vehicles.
This update has not been finalized by
CARB in time for us to include it in this
final rule. In consideration of
manufacturers who want to certify their
engine families in the future for
362 SAE J1979–2 was issued on April 22, 2021 and
is available here: https://www.sae.org/standards/
content/j1979–2_202104/.
363 CARB Workshop for 2020 OBD Regulations
Update, February 27, 2020. Available here: https://
ww3.arb.ca.gov/msprog/obdprog/obd_feb2020
wspresentation.pdf.
364 CARB Proposed Revisions to the On-Board
Diagnostic System Requirements and Associated
Enforcement Provisions for Passenger Cars, LightDuty Trucks, Medium-Duty Vehicles and Engines,
and Heavy-Duty Engines, available: https://
ww2.arb.ca.gov/rulemaking/2021/obd2021.
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nationwide use, and after consideration
of expected environmental benefits
associated with the use of this updated
protocol, we are finalizing as proposed
a process for reviewing and approving
manufacturers’ requests to comply using
the alternative communications
protocol.
While EPA believes our existing
requirements in 40 CFR 86.010–18(a)(5)
allow us to accept OBD systems using
SAE J1979–2 that have been approved
by CARB, there may be OEMs that want
to obtain an EPA-only certificate (i.e.,
does not include certification to
California standards) for engines that do
not have CARB OBD approval for MYs
prior to MY 2027 (i.e., prior to when the
40 CFR part 1036 OBD provisions of this
final rule become mandatory). EPA is
finalizing as proposed to allow the use
of SAE J1979–2 for manufacturers
seeking EPA OBD approval. We are
adopting this as an interim provision in
40 CFR 1036.150(v) to address the
immediate concern for model year 2026
and earlier engines. Once EPA’s
updated OBD requirements are in effect
for MY 2027, we expect to be able to
allow the use of SAE J1979–2 based on
the final language in 40 CFR
1036.110(b); however, we do not specify
an end date for the provision in 40 CFR
1036.150(v) to make sure there is a
smooth transition toward using SAE
J1979–2 for model years 2027 and later.
This provides manufacturers the option
to upgrade their OBD protocol to
significantly increase the amount of
OBD data available to owners and repair
facilities.
CAA section 202(m)(4)(C) requires
that the output of the data from the
emission control diagnostic system
through such connectors shall be usable
without the need for any unique
decoding information or device, and it
is not expected that the use of SAE
J1979–2 would conflict with this
requirement. Further, CAA section
202(m)(5) requires manufacturers to
provide promptly to any person engaged
in the repairing or servicing of motor
vehicles or motor vehicle engines, and
the Administrator for use by any such
persons, with any and all information
needed to make use of the emission
control diagnostics system prescribed
under this subsection and such other
information including instructions for
making emission related diagnosis and
repairs. Manufacturers that voluntarily
use J1979–2 as early as MY 2022 under
interim provision 40 CFR 1036.150(v)
would need to provide access to systems
using this alternative protocol at that
time and meet all the relevant
requirements in 40 CFR 86.010–18 and
1036.110. EPA did not receive adverse
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comment on the availability of tools that
can read the new protocol from
manufacturers or tool providers. CARB
commented that staff anticipates tool
vendors will be able to fully support the
SAE J1979–2 protocol at a fair and
reasonable price for the vehicle repair
industry and consumers.
2. Cost Impacts
Heavy-duty engine manufacturers
currently certify their engines to meet
CARB’s OBD regulations before
obtaining EPA certification for a 50-state
OBD approval. We anticipate most
manufacturers will continue to certify
with CARB and that they will certify to
CARB’s 2019 updated OBD regulations
well in advance of the EPA program
taking effect; therefore, we anticipate
the incorporation by reference of
CARB’s 2019 OBD requirements will not
result in any additional costs. EPA does
not believe the additional OBD
requirements described here will result
in any significant costs, as there are no
requirements for: New monitors, new
data parameters, new hardware, or new
testing included in this rule. However,
EPA has accounted for possible
additional costs that may result from the
final expanded list of public OBD
parameters in the ‘‘Research and
Development Costs’’ of our cost analysis
in Section V. EPA recognizes that there
could be cost savings associated with
reduced OBD testing requirements
under final 40 CFR 1036.110(c)(11). For
example, cost savings could come from
the provision to not count engine
families certified separately by EPA and
CARB, but otherwise identical in all
aspects material to expected emission
characteristics, as different families
when determining OBD demonstration
testing (see section IV.C.1.iv of this
document for further discussion on this
provision). This potential reduction in
demonstration testing burden could
reduce costs such as labor and test cell
time. However, manufacturers may
choose not to certify engine families in
this manner which would not translate
to cost savings. Therefore, given the
uncertainty in the potential for savings,
we did not quantify the costs savings
associated with this final provision.
D. Inducements
Manufacturers have deployed ureabased SCR systems to meet the existing
heavy-duty engine emission standards.
EPA anticipates that manufacturers will
continue to use this technology to meet
the new NOX standards finalized in this
rule. SCR is very different from other
emission control technologies in that it
requires operators to maintain an
adequate supply of diesel exhaust fluid
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(DEF), which is generally a water-based
solution with 32.5 percent urea.
Operating an SCR-equipped engine
without DEF or certain components like
an SCR catalyst could cause NOX
emissions to increase to levels
comparable to having no NOX controls
at all.
The proposed rule described two key
aspects of how our regulations currently
require manufacturers to ensure engines
will operate with an adequate supply of
high-quality DEF, which we proposed to
update and further codify. First,
manufacturers currently must
demonstrate compliance with our
critical emissions-related schedule
maintenance requirements, including 40
CFR 86.004–25(b). EPA has approved
DEF refills as part of manufacturers’
scheduled maintenance. EPA’s approval
is conditioned on manufacturers
demonstrating that operators are
reasonably likely to perform such
maintenance. Manufacturers have
consistently made this demonstration by
designing their engines to go into a
disabled mode that decreases a vehicle’s
maximum speed if the engine detects
that operators are failing to provide an
adequate supply of DEF. More
specifically, manufacturers have
generally complied by programming
engines to restrict peak vehicle speeds
after detecting that such maintenance
has not been performed or detecting that
tampering with the SCR system may
have occurred. We refer to this strategy
of derating engine power and vehicle
speed as an ‘‘inducement.’’
Second, EPA’s current regulations in
40 CFR 86.094–22(e) require that
manufacturers comply with emission
standards over the full adjustable range
of ‘‘adjustable parameters,’’ and that, in
determining the parameters subject to
adjustment, EPA considers the
likelihood that settings other than the
manufacturer’s recommended setting
will occur in-use, including the effect of
settings other than the manufacturer’s
recommended settings on engine
performance. We have historically
considered DEF level and quality as
parameters that can be physically
adjusted and may significantly affect
emissions. EPA generally has approved
manufacturers strategies consistent with
guidance that described
recommendations on ways
manufacturers could meet adjustable
parameter requirements when using
SCR systems.365 This guidance states
that manufacturers should demonstrate
that operators are being made aware that
DEF needs to be replaced through
warnings and vehicle performance
365 See
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deterioration that should not create
undue safety concerns but be onerous
enough to discourage drivers from
operating without DEF (i.e., through
inducement). See the proposed rule
preamble for further background and
discussion of the basis of EPA’s
proposed inducement regulations.
With some modification from the
proposal, EPA is adopting final
inducement regulations in this final
rule. The regulatory provisions also
include changes compared to existing
inducement guidance after
consideration of manufacturer designs
and operator experiences with SCR over
the last several years. The inducement
requirements included in this final rule
supersede the existing guidance and are
mandatory beginning in MY 2027 and
voluntary prior to that and are intended
to–
• Ensure that all critical emissionrelated scheduled maintenance has a
reasonable likelihood of being
performed while also deterring
tampering of the SCR system.
• Set an appropriate inducement
speed derating schedule that reflects
experience gained over the past decade
with SCR systems.
• Recognize the diversity of the realworld fleet with derate schedules that
are tailored to a vehicle’s operating
characteristics.
• Improve the type and amount of
information operators receive from the
vehicle to both understand inducement
actions and to help avoid or quickly
remedy a problem that is causing an
inducement.
• Allow operators to perform an
inducement reset by using a generic
scan tool or allowing for the engine to
self-heal during normal driving.
• Address operator frustration with
false inducements and low inducement
speed restrictions that occur quickly, in
part due to concern that such frustration
may potentially lead to in-use tampering
of the SCR system.
This final rule includes several
changes from the proposed rule after
consideration of numerous comments.
See section 8 of the Response to
Comments for the detailed comments
and EPA’s response to those comments,
including further discussion of the
changes in the final rule compared to
the proposed rule. As an overview, EPA
is adopting as a maintenance
requirement, as proposed, in 40 CFR
1036.125(a)(1) that manufacturers must
meet the specifications in new 40 CFR
1036.111, which contains requirements
for inducements related to SCR, to
demonstrate that timely replenishment
with high-quality DEF is reasonably
likely to occur on in-use engines and
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that adjustable parameter requirements
will be met. Specifically, EPA is
finalizing as proposed to specify in 40
CFR 1036.115(f) that DEF supply and
DEF quality are adjustable parameters.
Regarding DEF supply, we are finalizing
as proposed that the physically
adjustable range includes any amount of
DEF that the engine’s diagnostic system
does not recognize as a fault condition
under new 40 CFR 1036.111. We are
adopting a requirement under new 40
CFR 1036.115(i) for manufacturers to
size DEF tanks corresponding to
refueling events, which is consistent
with the regulation we are replacing
under 40 CFR 86.004–25(b)(4)(v). Under
the final requirements, manufacturers
can no longer use the alternative option
in 40 CFR 86.004–25(b)(6)(ii)(F) to
demonstrate high-quality DEF
replenishment is reasonably likely to be
performed in use. As described in the
proposed rule, EPA plans to continue to
rely on the existing guidance in CD–13–
13 that describes how manufacturers of
heavy-duty highway engines determine
the practically adjustable range for DEF
quality. We inadvertently proposed to
require that manufacturers use the
physically adjustable range for DEF
quality as the basis for defining a fault
condition for inducements under 40
CFR 1036.111. Since we intended for
the existing guidance to addresses
issues related to the physically
adjustable range for DEF quality, we are
not finalizing the proposed provision in
40 CFR 1036.115(f)(2) for DEF quality.
EPA intends further consider the
relationship between inducements and
the practically adjustable range for DEF
quality and may consider updating this
guidance in the future.
EPA is adopting requirements that
inducements be triggered for three types
of fault conditions: (1) DEF supply is
low, (2) DEF quality does not meet
manufacturer specifications, or (3)
tampering with the SCR system. EPA is
not taking final action at this time on
the proposed requirement for
manufacturers to include a NOX
override to prevent false inducements.
After consideration of public comments,
the final inducement provisions at 40
CFR 1036.111 include updates from the
proposed inducement schedules; more
specifically, EPA is adopting separate
inducement schedules for low-,
medium-, and high-speed vehicles. EPA
is also finalizing requirements for
manufacturers to improve information
provided to operators regarding
inducements. The final rule also
includes a requirement for
manufacturers to design their engines to
remove inducements after proper
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repairs are made, through self-healing or
with the use of a generic scan tool to
ensure that operators have performed
the proper maintenance.
These requirements apply starting in
MY 2027, though manufacturers may
optionally comply with these 40 CFR
part 1036 requirements in lieu of
provisions that apply under 40 CFR part
86 early. The following sections
describe the inducement requirements
for the final rule in greater detail.
1. Inducement Triggers
Three types of fault conditions trigger
inducements under 40 CFR 1036.111.
The first triggering condition is DEF
quantity. Specifically, we require that
SCR-equipped engines trigger an
inducement when the amount of DEF in
the tank has been reduced to a level
corresponding to three remaining hours
of engine operation. This triggering
condition ensures that operators will be
compelled to perform the necessary
maintenance before the DEF supply
runs out, which would cause emissions
to increase significantly.
The second triggering condition is
DEF quality failing to meet
manufacturer concentration
specifications. This triggering condition
ensures high quality DEF is used.
Third, EPA is requiring inducements
to ensure that SCR systems are designed
to be tamper-resistant. We are requiring
that manufacturers design their engines
to monitor for and trigger an
inducement for open-circuit fault
conditions for the following
components: (1) DEF tank level sensor,
(2) DEF pump, (3) DEF quality sensor,
(4) SCR wiring harness, (5) NOX sensors,
(6) DEF dosing valve, (7) DEF tank
heater, (8) DEF tank temperature sensor,
and (9) aftertreatment control module
(ACM). EPA is also requiring that
manufacturers monitor for and trigger
an inducement if the OBD system has
any signal indicating that a catalyst is
missing (see OBD requirements for this
monitor in 13 CCR 1971.1(i)(3.1.6)).
This list is the same as the list from the
proposed rule, with two exceptions after
consideration of comments. First, we are
adding the DEF tank temperature sensor
in the final rule. This additional sensor
is on par with the DEF tank heater for
ensuring that SCR systems are capable
of monitoring for freezing conditions.
Second, in consideration of comment,
we are removing blocked DEF lines or
dosing valves as a triggering condition
because such a condition could be
caused by crystallized DEF rather than
any operator action and thus is not
directly related to protecting against
tampering with the SCR-system. We
believe this standardized list of required
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tampering inducement triggers will be
important for owners, operators, and
fleets in repairing their vehicles by
avoiding excessive cost and time to
determine the reason for inducement.
2. Derate Schedule
We are finalizing a different set of
schedules than we proposed. First, we
are adding a new category for mediumspeed vehicles. Second, we are
adjusting the low-speed category to have
a lower final speed compared to the
proposal and a lower average operating
speed to identify this category. Third,
we increased the average operating
speed that qualifies a vehicle to be in
the high-speed category. We are
adopting derate schedules for low-,
medium- and high-speed vehicles as
shown in Table IV–13. Similar to the
proposal, we differentiate these three
vehicle categories based on a vehicle’s
calculated average speed for the
preceding 30 hours of non-idle
operation. Low-speed vehicles are those
with an average operating speed below
15 mph. Medium-speed vehicles are
those with average operating speeds at
or above 15 and below 25 mph. Highspeed vehicles are those with average
operating speeds at or above 25 mph.
Excluding idle from the calculation of
vehicle speed allows us to more
effectively evaluate each vehicle’s speed
profile; in contrast, time spent at idle
would not help to give an indication of
a vehicle’s operating characteristics for
purposes of selecting the appropriate
derate schedule. EPA chose these final
speeds after consideration of
stakeholder comments (see section 8.3
of the Response to Comments for further
information on comments received) and
an updated analysis of real-world
vehicle speed activity data from the
FleetDNA database maintained by the
National Renewable Energy Laboratory
(NREL).366 367 Our analyses provided us
with insight into the optimum way to
characterize vehicles in a way to ensure
these categories received appropriate
inducements that would be neither
ineffective nor overly restrictive.
TABLE IV–13—INDUCEMENT SCHEDULES
High-speed vehicles
Medium-speed vehicles
Maximum
speed
(mi/hr)
Hours of non-idle engine
operation
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0 ...................................................
6 ...................................................
12 .................................................
60 .................................................
86 .................................................
119 ...............................................
144 ...............................................
164 ...............................................
65
60
55
50
45
40
35
25
Low-speed vehicles
Hours of
non-idle engine
operation
Maximum
speed
(mi/hr)
Hours of
non-idle engine
operation
Maximum
speed
(mi/hr)
0
6
12
45
70
90
................................
................................
55
50
45
40
35
25
................................
................................
0
5
10
30
................................
................................
................................
................................
45
40
35
25
................................
................................
................................
................................
The derate schedule for each vehicle
category is set up with progressively
increasing severity to induce the owner
or operator to efficiently address
conditions that trigger inducements.
Table IV–13 shows the derate schedules
in cumulative hours. The initial
inducement applies immediately when
the OBD system detects any of the
triggering fault conditions identified in
section IV.D.1. The inducement
schedule then steps down over time to
result in the final inducement speed
corresponding to each vehicle category.
The inducement schedule includes a
gradual transition (1mph every 5
minutes) at the beginning of each step
of derate and prior to any repeat
inducement occurring after a failed
repair to avoid abrupt changes, as the
step down in derate speeds in the
schedules will be implemented while
the vehicle is in motion. Inducements
are intended to deteriorate vehicle
performance to a point unacceptable for
typical driving in a manner that is safe
but onerous enough to discourage
vehicles from being operated (i.e.,
impact the ability to perform work),
such that operators will be compelled to
replenish the DEF tank with highquality DEF and not tamper with the
SCR system’s ability to detect whether
there is adequate high-quality DEF. To
this end, as explained in the proposal,
our analyses of vehicle operational data
from NREL show that even vehicles
whose operation is focused on local or
intracity travel depend on frequently
operating at highway speeds to
complete commercial work.368 Vehicles
in an inducement under the schedules
we are finalizing would not be able to
maintain commercial functions. Our
analysis of the NREL data also show that
even medium- and low-speed vehicles
travel at speeds up to 70 mph and
indicate that it is likely regular highway
travel is critical for low-speed vehicles
to complete their work; for example,
refuse trucks need to drop off collected
waste at a landfill or transfer station
before returning to neighborhoods.
Motorcoach operators submitted
comments describing a greater
sensitivity to any speed derate because
of a much greater responsibility for
carrying people safely to their intended
destinations over longer distances,
including their role in emergency
response and national defense
operations. After consideration of these
comments, we are allowing
manufacturers to design and produce
engines that will be installed in
motorcoaches with an alternative derate
schedule that starts with a 65 mi/hr
derate when a fault condition is first
detected, steps down to 50 mi/hr after
80 hours, and concludes with a final
derate speed of 25 mi/hr after 180 hours
of non-idle operation. EPA is defining
motorcoaches in 40 CFR 1036.801 to
include buses that are designed to travel
long distances with row seating for at
least 30 passengers. This is intended to
include charter services available to the
general public.
Comments on the proposed
inducement policy ranged from
366 EPA’s original analysis of NREL data can be
found here: Miller, Neil; Kopin, Amy.
Memorandum to docket EPA–HQ–OAR–2019–
0055–0981. ‘‘Review and analysis of vehicle speed
activity data from the FleetDNA database.’’ October
1, 2021.
367 EPA’s updated analysis of NREL data can be
found here: Miller, Neil; Kopin, Amy.
Memorandum to docket EPA–HQ–OAR–2019–0055.
‘‘Updated review and analysis of vehicle speed
activity data from the FleetDNA database.’’ October
13, 2022.
368 EPA’s updated analysis of NREL data can be
found here: Miller, Neil; Kopin, Amy.
Memorandum to docket EPA–HQ–OAR–2019–0055.
‘‘Updated review and analysis of vehicle speed
activity data from the FleetDNA database.’’ October
13, 2022.
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objecting to any speed restrictions to
advocating that we adopt a 5 mph final
derate speed. Some commenters
supported the proposed rule, and some
commenters asserted that decreasing
final derate speeds would provide for
greater assurance that operators would
perform the necessary maintenance.
There was a similar range of comments
regarding the time specified for
escalating the speed restrictions, with
some commenters agreeing with the
proposed schedule, and other
commenters suggesting substantially
more or less time.
We made several changes from
proposal after consideration of
comments, including three main
changes. First, as noted in the preceding
paragraphs, the final rule includes a
medium-speed vehicle category. This
allows us to adjust the qualifying
criterion for high-speed vehicles to
finalize a derate schedule similar to that
proposed for vehicles that are clearly
operating mostly on interstate highways
over long distances. Similarly, the
added vehicle category allows us to
adjust the qualifying criterion for lowspeed vehicles and adopt an
appropriately more restrictive final
derate schedule for those vehicles that
are operating at lower speeds in local
service.
Second, we developed unique
schedules for escalating the speed
restrictions for medium-speed and lowspeed vehicles; this change was based
on the expectation that vehicles with
lower average speeds spend less time
operating at highway speeds
characteristic of inter-city driving and
will therefore not need to travel
substantial distances to return home for
scheduling repair.
Third, we added derate speeds that go
beyond the first four stages of derating
that we proposed for high-speed
vehicles, essentially reducing the final
inducement speeds for all vehicles to be
the same as low-speed vehicles. In other
words, as shown in Table IV–13, both
high- and medium-speed vehicles
eventually derate to the same speeds as
low-speed vehicles, after additional
transition time after the derate begins.
For example, the final derate schedule
for high-speed vehicles goes through the
proposed four derate stages for highspeed vehicles. At the fifth derate stage
the vehicle begins to be treated like a
medium-speed vehicle, starting at the
third derate stage for medium-speed
vehicles and progressing through the
fifth derate stage for medium-speed
vehicles. At the fifth derate stage the
vehicle begins to be treated like a lowspeed vehicle, similarly starting at the
third derate stage for low-speed
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vehicles. A similar step-down approach
applies for medium-speed vehicles,
transitioning down to the derate stages
for low-speed vehicles. This progression
is intended to address the concern that
vehicle owners might reassign vehicles
in their fleet to lower-speed service, or
sell vehicles to someone who would use
the vehicle for different purposes that
don’t depend on higher-speed
operations. Our assessment is that the
NREL data show that no matter what
category vehicles are, they do not travel
exclusively at or below 25 mph,
indicating that vehicles derated to 25
mph cannot be operated commercially.
For the simplest type of maintenance,
DEF refills, we fully expect that the
initial stage of derated vehicle speed
will be sufficient to compel vehicle
operators to meet their maintenance
obligations. We expect operators will
add DEF routinely to avoid
inducements; however, inducements
begin three hours prior to the DEF tank
being empty to better ensure operation
with an empty DEF tank is avoided.
We expect that the derate schedules
in this final rule will be fully effective
in compelling operators to perform
needed maintenance. This effectiveness
will be comparable to the current
approach under existing guidance, but
will reduce operating costs to operators.
We believe this measured approach will
also result in lower tampering rates
involving time.
3. Driver Information
In addition to the driver information
requirements we are adopting to
improve serviceability and OBD (see
section IV.B.3 and IV.C.1.iii respectively
of this preamble for more details on
these provisions), we are also adopting
improved driver information
requirements for inducements.
Specifically, we are adopting as
proposed the requirement for
manufacturers to increase the amount of
information provided to the driver about
inducements, including: (1) The
condition causing the derate (i.e., DEF
quality, DEF quantity or tampering), (2)
the fault code and description of the
code associated with the inducement,
(3) the current derate speed restriction,
(4) hours until the next derate speed
decrease, and (5) what the next derate
speed will be. It is critical that operators
have clear and ready access to
information regarding inducements to
reduce concerns over progressive engine
derates (which can lead to motivations
to tamper) as well as to allow operators
to make timely informed decisions,
especially since inducements are used
by manufacturers to demonstrate that
critical emissions-related maintenance
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4379
is reasonably likely to occur in-use. We
note that we are finalizing this
requirement at 40 CFR 1036.110(c), in a
different regulatory section than
proposed; however, the substance of the
requirement is the same as at proposal.
EPA is requiring that all inducementrelated diagnostic data parameters be
made available with generic scan tools
to help operators promptly respond
when the engine detects fault condition
requiring repair or other maintenance
(see section IV.C.1.iii. for further
information).
4. Clearing an Inducement Condition
Following restorative maintenance,
EPA is requiring that the engine would
allow the vehicle to self-heal if it
confirms that the fault condition is
resolved. The engine would then
remove the inducement, which would
allow the vehicle to resume unrestricted
engine operation. EPA is also requiring
that generic scan tools be able to remove
an inducement condition after a
successful repair. After clearing
inducement-related fault codes, all fault
codes are subject to immediate
reevaluation that would lead to
resuming the derate schedule where it
was at the time the codes were cleared
if the fault persists. Therefore, there is
no need to limit the number of times a
scan tool can clear codes. Use of a
generic scan tool to clear inducements
would allow owners who repair
vehicles outside of commercial facilities
to complete the repair without delay
(e.g., flushing and refilling a DEF tank
where contaminated DEF was
discovered). However, if the same fault
condition repeats within 40 hours of
engine operation (e.g., in response to a
DEF quantity fault an owner adds a
small but insufficient quantity of DEF),
this will be considered a repeat faut. In
response to a repeat fault, the system
will immediately resume the derate at
the same point in the derate schedule
when the original fault was deactivated.
This is less time than the 80 hours EPA
proposed in the NPRM, but it is
consistent with existing EPA guidance.
After consideration of comments, we
believe that the shorter interval is long
enough to give a reliable confirmation
that a repair has properly addressed the
fault condition, and are concerned that
80 hours would risk treating an
unrelated occurrence of a fault
condition as if it were a continuation of
the same fault.
EPA is not finalizing the proposed
provision that an inducement schedule
is applied and tracked independently
for each fault if multiple fault
conditions are detected due to the
software complexity for the
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manufacturer in applying and tracking
the occurrence of multiple derate
schedules. Section 4 of the Response to
Comments for further discussion of
EPA’s thinking to assist manufacturers
regarding consideration for
programming diagnostic systems to
handle overlapping fault conditions.
5. Further Considerations
EPA is not taking final action at this
time on the proposed NOX override
provision, which was proposed to
prevent speed derates for fault
conditions that are caused by
component failures if the catalyst is
nevertheless functioning normally. We
received comments describing concerns
with our proposed methodology,
including the reliability of NOX sensors
and use of OBD REAL NOX data, and
concerns that reliance in this way on the
NOX sensor could result in easier
tampering. We are continuing to
consider these issues and comments.
We may consider such a provision in an
appropriate future action. Our final
inducement regulations will reduce the
risk of false inducements and provide
increased certainty during repairs by
limiting inducements to well-defined
fault conditions that focus appropriately
on DEF supply, DEF quality, and
tampering (open-circuit faults
associated with missing aftertreatment
hardware).
We have also learned from the last
several years that it is important to
monitor in-use experiences to evaluate
whether the inducement provisions are
striking the intended balance of
ensuring an adequate supply of highquality DEF in a way that is allowing for
safe and timely resolution, even for
cases involving difficult circumstances.
For example, we might hypothetically
learn from in-use experiences that
component malfunctions, part
shortages, or other circumstances are
leaving operators in a place where
inducements prevent them from
operating and they are unable to
perform maintenance that is needed to
resolve the fault condition. Conversely,
we might hypothetically learn that
operators are routinely driving vehicles
with active derates. Information from
those in-use experiences may be helpful
for future assessments of whether we
should pursue adjustments to the derate
schedules or other inducement
provisions we are adopting in this final
rule.
6. In-Use Retrofits To Update Existing
Inducement Algorithms
In the NPRM, we sought comment on
whether it would be appropriate to
allow engine manufacturers to modify
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earlier model year engines to align with
the new regulatory specifications. We
did not propose changes to existing
regulations to address this concern.
Specifically, we sought comment on
whether and how manufacturers might
use field-fix practices under EPA’s field
fix guidance to modify in-use engines
with algorithms that incorporate some
or all the inducement provisions in the
final rule. We received numerous
comments on the need to modify
existing inducement speeds and
schedules from operator groups and at
least one manufacturer.369 We received
comment on the use of field-fixes for
this purpose from CARB, stating that
CARB staff does not support the SCR
inducement strategy proposed by EPA
and does not support allowing field
fixes for in-use vehicles or to amend the
certification application of current
model year engines for the NPRM
inducement strategy. CARB staff also
commented that they would support
allowing field fixes for in-use vehicles
or amending current certification
applications only if EPA adopts an
inducement strategy identical or similar
to the one CARB proposed in their
comments on the proposed rule.370 For
example, CARB suggested an
inducement strategy with a 5 mph
inducement after 10 hours, following an
engine restart.
EPA believes field fixes with updated
inducement algorithms may fall within
EPA’s field fix guidance for engines that
have EPA-only certification (i.e., does
not include certification to California
standards), but has concerns about such
field fixes falling within the scope of the
guidance for engines also certified by
CARB if CARB considers such changes
to be tampering with respect to
requirements that apply in California.
EPA intends to also consider alternative
field fix inducement approaches that
manufacturers choose to develop and
propose to CARB and EPA, for engines
certified by both EPA and CARB, such
as approaches that provide a more
balanced inducement strategy than that
used in current certifications while still
being effective.
E. Fuel Quality
EPA has long recognized the
importance of fuel quality on motor
vehicle emissions and has regulated fuel
quality to enable compliance with
emission standards. In 1993, EPA
limited diesel sulfur content to a
maximum of 500 ppm and put into
369 See, for example, comments from the National
Association of Small Trucking Companies, EPA–
HQ–OAR–2019–0055–1130.
370 See comments from California Air Resources
Board, EPA–HQ–OAR–2019–0055–1186.
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place a minimum cetane index of 40.
Starting in 2006 with the establishment
of more stringent heavy-duty highway
PM, NOX and hydrocarbon emission
standards, EPA phased-in a 15-ppm
maximum diesel fuel sulfur standard to
enable heavy-duty diesel engine
compliance with the more stringent
emission standards.371
EPA continues to recognize the
importance of fuel quality on heavyduty vehicle emissions and is not
currently aware of any additional diesel
fuel quality requirements necessary for
controlling criteria pollutant emissions
from these vehicles.
1. Biodiesel Fuel Quality
As discussed in Chapter 2.3.2 of the
RIA, metals (e.g., Na, K, Ca, Mg) can
enter the biodiesel production stream
and can adversely affect emission
control system performance if not
sufficiently removed during production.
Our review of data collected by NREL,
EPA, and CARB indicates that biodiesel
is compliant with the ASTM D6751–18
limits for Na, K, Ca, and Mg. As we
explained in the proposed rule, the
available data does not indicate that
there is widespread off specification
biodiesel blend stock or biodiesel
blends in the marketplace. We did not
propose and are not including at this
time in this final rule requirements for
biodiesel blend metal content.
While occasionally there are biodiesel
blends with elevated levels of these
metals, they are the exception. Data in
the literature indicates that Na, K, Ca,
and Mg levels in these fuels are less
than 100 ppb on average. Data further
suggests that the low levels measured in
today’s fuels are not enough to
adversely affect emission control system
performance when the engine
manufacturer properly sizes the catalyst
to account for low-level exposure.
Given the low levels measured in
today’s fuels, however, we are aware
that ASTM is currently evaluating a
possible revision to the measurement
method for Na, K, Ca, and Mg in D6751–
20a from EN14538 to a method that has
lower detection limits (e.g., ASTM
D7111–16, or a method based on the
ICP–MS method used in the 2016 NREL
study). We anticipate that ASTM will
likely specify Na, K, Ca, and Mg limits
in a future update to ASTM 7467–19 for
B6 to B20 blends that is an extrapolation
of the B100 limits (see RIA Chapter 2.3.2
for additional discussion of ASTM test
methods, as well as available data on
levels of metal in biodiesel and
potential impacts on emission control
systems).
371 66
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2. Compliance Issues Related to
Biodiesel Fuel Quality
Given the concerns we raised in the
ANPR and NPRM regarding the
possibility of catalyst poisoning from
metals contained in biodiesel blends
and specifically heavy-duty vehicles
fueled on biodiesel blends, and after
consideration of comments on the
NPRM, EPA is finalizing a process
where we will consider the possibility
that an engine was not properly
maintained under the provisions of 40
CFR part 1068, subpart F, if an engine
manufacturer demonstrates that the
vehicle was misfueled in a way that
exposed the engine and its
aftertreatment components to metal
contaminants and that misfueling
degraded the emission control system
performance. This allows a
manufacturer to receive EPA approval to
exempt test results from being
considered for potential recall. For
example, a manufacturer might request
EPA approval through this process for a
vehicle that was historically fueled on
biodiesel blends whose B100 blend
stock did not meet the ASTM D6751–
20a limit for Na, K, Ca, and/or Mg
(metals which are a byproduct of
current biodiesel production methods).
This process requires the engine
manufacturer to provide proof of
historic misfueling with offspecification fuels; more specifically, to
qualify for the test result exemption(s),
a manufacturer must provide
documentation that compares the
degraded system to a representative
compliant system of similar miles with
respect to the content and amount of the
contaminant. We are also finalizing a
change from the proposal in the fuel
requirements relevant to conducting inuse testing and to recruitment of
vehicles for in-use testing. The new
provision in 40 CFR 1036.415(c)(1)
states that the person conducting the inuse testing may use any commercially
available biodiesel fuel blend that meets
the specifications for ASTM D975 or
ASTM D7467 that is either expressly
allowed or not otherwise indicated as an
unacceptable fuel in the vehicle’s owner
or operator manual or in the engine
manufacturer’s published fuel
recommendations. As specified in final
40 CFR 1036.410, if the engine
manufacturer finds that the engine was
fueled with fuel not meeting the
specifications in 40 CFR 1036.415(c)(1),
they may disqualify the vehicle from inuse testing and replace it with another
one.
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F. Durability Testing
In this section, we describe the final
deterioration factor (DF) provisions for
heavy-duty highway engines, including
migration and updates from their
current location in 40 CFR 86.004–26(c)
and (d) and 86.004–28(c) and (d) to 40
CFR 1036.245 and 1036.246. EPA
regulations require that a heavy-duty
engine manufacturer’s application for
certification include a demonstration
that the engines will meet applicable
emission standards throughout their
regulatory useful life. This is often
called the durability demonstration.
Manufacturers typically complete this
demonstration by following regulatory
procedures to calculate a DF.
Deterioration factors are additive or
multiplicative adjustments applied to
the results from manufacturer testing to
quantify the emissions deterioration
over useful life.372
Currently, a DF is determined directly
by aging an engine and exhaust
aftertreatment system to useful life on
an engine dynamometer. This timeconsuming service accumulation
process requires manufacturers to
commit to product configurations well
ahead of their pre-production
certification testing to complete the
durability testing so EPA can review the
test results before issuing the certificate
of conformity. Some manufacturers run
multiple, staggered durability tests in
parallel in case a component failure
occurs that may require a complete
restart of the aging process.373
As explained in the NPRM, EPA
recognizes that durability testing over a
regulatory useful life is a significant
undertaking, which can involve more
than a full year of continuous engine
operation for Heavy HDE to test to the
equivalent of the current useful life of
435,000 miles. Manufacturers have been
approved, on a case-by-case basis, to age
their systems to between 35 and 50
percent of the current full useful life on
an engine dynamometer, and then
extrapolate the test results to full useful
life.374 This extrapolation reduces the
time to complete the aging process, but
data from a test program shared with
EPA show that while engine out
emissions for SCR-equipped engines
were predictable and consistent, actual
tailpipe emission levels were higher by
the end of useful life when compared to
emission levels extrapolated to useful
life from service accumulation of 75 or
372 See 40 CFR 1036.240(c) and the definition of
‘‘deterioration factor’’ in 40 CFR 1036.801, which,
as proposed, are migrated and updated from 40 CFR
86.004–26 and 86.004–28 in this final rule.
373 See 40 CFR 1065.415.
374 See 40 CFR 86.004–26.
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lower percent useful life.375 376 In
response to the new data indicating DFs
generated by manufacturers using
service accumulation less than useful
life may not be fully representative of
useful life deterioration, EPA initially
worked with manufacturers and CARB
to address this concern through
guidance for MY 2020 and later engines.
While the current DF guidance is
specific to SCR-equipped engines, in
this final rule we are updating our DF
provisions to apply certain aspects of
the current DF guidance to all engine
families starting in model year 2027.377
We also are finalizing as proposed that
manufacturers may optionally use these
provisions to determine their
deterioration factors for earlier model
years. As noted in the following section,
as proposed, we are continuing the
option for Spark-ignition HDE
manufacturers to request approval of an
accelerated aging DF determination, as
is allowed in our current regulations
(see 40 CFR 86.004–26(c)(2)), and our
final provision extends this option to all
primary intended service classes. We
are not finalizing any changes to the
existing compliance demonstration
provision in 40 CFR 1037.103(c) for
evaporative and refueling emission
standards. As introduced in Section
III.E, in this rule we are also
promulgating refueling emission
standards for incomplete vehicles above
14,000 lb GVWR. As proposed, we are
finalizing that incomplete vehicle
manufacturers certifying to the refueling
emission standards for the first time
have the option to use engineering
analyses to demonstrate durability using
the same procedures that apply for the
evaporative systems on their vehicles
today.
In Section IV.F.1, we are finalizing
two methods for determining DFs in a
new 40 CFR 1036.245 with some
modifications from those proposed,
including a new option to bench-age the
aftertreatment system to limit the
burden of generating a DF over the
lengthened useful life periods in Section
IV.A.3. We are also codifying two DF
verification options available to
375 U.S. EPA. ‘‘Guidance on Deterioration Factor
Validation Methods for Heavy-Duty Diesel Highway
Engines and Nonroad Diesel Engines equipped with
SCR.’’ CD–2020–19 (HD Highway and Nonroad).
November 17, 2020.
376 Truck and Engine Manufacturers Association.
‘‘EMA DF Test Program.’’ August 1, 2017.
377 As noted in Section III.A, the final update to
the definition of ‘‘engine configuration’’ in 40 CFR
1036.801, as proposed, clarifies that hybrid engines
and powertrains are part of a certified configuration
and subject to all of the criteria pollutant emission
standards and other requirements; thus the DF
provisions for heavy-duty engines discussed in this
subsection will apply to configurations that include
hybrid components.
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manufacturers in the recent DF
guidance, with some modifications from
our proposed DF verification
requirements. As described in Section
IV.F.2, under the final 40 CFR 1036.245
and 40 CFR 1036.246, the final
provisions include two options for DF
verification to confirm the accuracy of
the DF values submitted by
manufacturers for certification, and will
be required upon request from EPA. In
Section IV.F.3, we introduce a test
program to evaluate a rapid-aging
protocol for diesel catalysts, the results
of which we used to develop a rapidaging test procedure for CI engine
manufacturers to be able to use in their
durability demonstration under 40 CFR
1036.245(c)(6). We are finalizing this
procedure in 40 CFR part 1065, subpart
L, as new sections 40 CFR 1065.1131
through 40 CFR 1065.1145.
At this time we are not finalizing any
additional testing requirements for
manufacturers to demonstrate durability
of other key components included in a
hybrid configuration (e.g., battery
durability testing). We will consider
additional requirements in a future rule
as we pursue other durability-related
provisions for EVs, PHEVs, etc.
As described in Section XI.A.8, we are
also finalizing as proposed that
manufacturers of nonroad engines may
use the procedures described in this
section to establish deterioration factors
based on bench-aged aftertreatment,
along with any EPA-requested in-use
verification testing.
1. Options for Determining Deterioration
Factor
Accurate methods to demonstrate
emission durability are key to ensuring
certified emission levels represent real
world emissions, and the efficiency of
those methods is especially important in
light of the lengthening of useful life
periods in this final rule. To address
these needs, we are migrating our
existing regulatory option from part 86
to part 1036 and including a new option
for heavy-duty highway engine
manufacturers to determine DFs for
certification. We note that
manufacturers apply these deterioration
factors to determine whether their
engines meet the duty cycle standards.
Consistent with existing regulations,
final 40 CFR 1036.245 allows
manufacturers to continue the current
practice of determining DFs based on
engine dynamometer-based aging of the
complete engine and aftertreatment
system out to regulatory useful life. In
addition, under the new DF
determination option, which includes
some modifications from that proposed
and which are described in this section,
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manufacturers perform dynamometer
testing of an engine and aftertreatment
system to a minimum required mileage
that is less than regulatory useful life.
Manufacturers then bench age the
aftertreatment system to regulatory
useful life and combine the
aftertreatment system with an engine
that represents the engine family.
Manufacturers run the combined engine
and bench-aged aftertreatment for at
least 100 hours before collecting
emission data for determination of the
deterioration factor. Under this option,
the manufacturer can use the
accelerated bench-aging of diesel
aftertreatment procedure described in
Section IV.F.3 that is codified in the
new sections 40 CFR 1065.1131 through
40 CFR 1065.1145 or propose an
equivalent bench-aging procedure and
obtain prior approval from the Agency.
For example, a manufacturer might
propose a different, established benchaging procedure for other engines or
vehicles (e.g., procedures that apply for
light-duty vehicles under 40 CFR part
86, subpart S).
We requested comment on whether
the new bench-aged aftertreatment
option accurately evaluates the
durability of the emission-related
components in a certified configuration,
including the allowance for
manufacturers to define and seek
approval for a less-than-useful life
mileage for the dynamometer portion of
the bench-aging option. This request for
comment specifically included whether
or not there is a need to define a
minimum number of engine hours of
dynamometer testing beyond what is
required to stabilize the engine before
bench-aging the aftertreatment, noting
that EPA’s bench-aging proposal
focused on deterioration of emission
control components.378 We requested
comment on including a more
comprehensive durability
demonstration of the whole engine,
such as the recent diesel test procedures
from CARB’s Omnibus regulation that
includes dynamometer-based service
accumulation of 2,100 hours or more
based on engine class and other
factors.379 We also requested comment
on whether EPA should prescribe a
standardized aging cycle for the
dynamometer portion, as was done by
378 We are updating, as proposed, the definition
of ‘‘low-hour’’ in 40 CFR 1036.801 to include 300
hours of operation for engines with NOX
aftertreatment to be considered stabilized.
379 California Air Resources Board, ’’ Appendix
B–1 Proposed 30-Day Modifications to the Diesel
Test Procedures’’, May 5, 2021, Available online:
https://ww2.arb.ca.gov/sites/default/files/barcu/
regact/2020/hdomnibuslownox/30dayappb1.pdf,
page 54.
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CARB in the Omnibus rule with their
Service Accumulation Cycles 1 and
2.380 We also requested cost and time
data corresponding to the current DF
procedures, and projections of cost and
time for the proposed new DF options
at the proposed new useful life
mileages.
Some commentors supported the
removal of the fuel-based accelerated DF
determination method, noting that it has
been shown to underestimate emission
control system deterioration. Other
commentors requested that EPA retain
the option, noting that it has been
historically allowed. Fuel-based
accelerated aging accelerates the service
accumulation using higher-load
operation based on equivalent total fuel
flow on a dynamometer. The engine is
only operated out to around 35 percent
of UL based on operating hours,
however the high-load operation is
intended to result in an equivalent aging
out to full UL. EPA has assessed data
from the EMA DF test program and
determined that the data indicated that
the aging mechanism of accelerating the
aging at higher load differs from the
actual in-use deterioration
mechanism.381 382 We are not including
this option in the final provisions for
determining DF based on our
assessment of the available data and
have removed the option in final 40 CFR
1036.245.
We also received general support of
the use of accelerated aging cycles to
manage the total cost and duration of
the DF test, in addition to some
commenters stating that the CARB DF
determination procedure in the CARB
Omnibus regulation is superior to the
accelerated aging procedure EPA
proposed in 40 CFR 1036.245(b)(2). The
required hours of engine dynamometer
aging in the CARB Omnibus procedure
(roughly out to 20 percent of UL for a
HHD engine) provide limited assurance
on the performance of engine
components out to UL, and thus
primarily provide a short-term quality
assurance durability program for engine
hardware. While the purpose of EPA’s
DF determination procedure is to
380 California Air Resources Board, ‘‘Staff Report:
Initial Statement of Reasons for Proposed
Rulemaking, Public Hearing to Consider the
Proposed Heavy-duty Engine and Vehicle Omnibus
Regulation and Associated Amendments,’’ June 23,
2020. Available online: https://ww3.arb.ca.gov/
regact/2020/hdomnibuslownox/isor.pdf, page III–
80.
381 U.S. EPA. ‘‘Guidance on Deterioration Factor
Validation Methods for Heavy-Duty Diesel Highway
Engines and Nonroad Diesel Engines equipped with
SCR.’’ CD–2020–19 (HD Highway and Nonroad).
November 17, 2020.
382 Truck and Engine Manufacturers Association.
‘‘EMA DF Test Program.’’ August 1, 2017.
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determine emission performance
degradation over the useful life of the
engine, we acknowledge that there is
value in performing some engine
dynamometer aging. We are finalizing
an option to use accelerated reactor
bench-aging of the emission control
system that is ten times a dynamometer
or field test (1,000 hours of accelerated
aging would be equivalent to 10,000
hours of standard aging), requiring a
minimum number of testing hours on an
engine dynamometer, with the
allowance for the manufacturer to add
additional hours of engine
dynamometer-aging at their discretion.
The minimum required hours are by
primary intended service class and
follow: 300 hours for SI, 1,250 hours for
Light HDE, and 1,500 hours for Medium
HDE and Heavy HDE. This option
allows the DF determination to be
completed within a maximum of 180
days for a Heavy HDE. We recognize
that a different approach, that uses the
same aging duty-cycle for all
manufacturers, would provide more
consistency across engine
manufacturers. However, no data was
provided by commentors showing that
the Service Accumulation Cycles 1 and
2 in the CARB Omnibus rule are any
more effective at determining
deterioration than cycles developed by
the manufacturer and submitted to EPA
for approval. EPA is also concerned
regarding the amount of idle contained
in each of the CARB Omnibus rule
cycles. We realize that this idle
operation was included to target the
degradation mechanism that plagued
the SAPO–34 SCR formulations used by
manufacturers in the 2010s, however
the catalyst developers are aware of this
issue now and have developed
formulations that are free from this
degradation mechanism. The two most
predominant degradation mechanisms
are time at high temperature and sulfur
exposure, including the effects of
catalyst desulfation, and as such EPA
favors duty-cycles with more aggressive
aftertreatment temperature profiles. We
understand that catalyst manufacturers
now bench test the catalyst formulations
under the conditions that led to the
SAPO–34 degradation to ensure that
this degradation mechanism is not
present in newly developed SCR
formulations. After taking all of the
comments received into consideration,
EPA has added two specified duty-cycle
options in 40 CFR 1036.245(c) for DF
determination, that are identical to
CARB’s Service Accumulation Cycles 1
and 2. Cycle 1 consists of a combination
of FTP, RMC, LLC and extended idle,
while Cycle 2 consists of a combination
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of HDTT, 55-cruise, 65-cruise, LLC, and
extended idle. In the case of the second
option, the manufacturer is required to
use good engineering judgment to
choose the vehicle subcategory and
vehicle configuration that yields the
highest load factor using the GEM
model. EPA is also providing an option
for manufacturers to use their own duty
cycles for DF determination subject to
EPA approval and we expect a
manufacturer to include light-load
operation if it is deemed to contribute
to degradation of the aftertreatment
performance. We also note that we are
finalizing requirements to stop,
cooldown, and restart the engine during
service accumulation when using the
options that correspond to CARB
Service Accumulation Cycles 1 and 2
for harmonization purposes, however
we note that manufacturers may make a
request to EPA to remove this
requirement on a case-by-case basis.
We are finalizing critical emissionrelated maintenance as described in 40
CFR 1036.125(a)(2) and 1036.245(c) in
this final rule. Under this final rule,
manufacturers may make requests to
EPA for approval for additional
emission-related maintenance actions
beyond what is listed in 40 CFR
1036.125(a)(2), as described in 40 CFR
1036.125(a)(1) and as allowed during
deterioration testing under 40 CFR
1036.245(c).
2. Options for Verifying Deterioration
Factors
We are finalizing, with some
modifications from proposal, a new 40
CFR 1036.246 where, at EPA’s request,
the manufacturers would be required to
verify an engine family’s deterioration
factor for each duty cycle up to 85
percent of useful life. Because the
manufacturer must comply with
emission standards out to useful life, we
retain the authority to verify DF. We
proposed requiring upfront verification
for all engine families, but have decided
to make this required only in the event
that EPA requests verification. We
intend to make such a request primarily
when EPA becomes aware of
information suggesting that there is an
issue with the DF generated by the
manufacturer. EPA anticipates that a DF
verification request may be appropriate
due to consideration of, for example: (1)
Information indicating that a substantial
number of in-use engines tested under
subpart E of this part failed to meet
emission standards, (2) information
from any other test program or any other
technical information indicating that
engines will not meet emission
standards throughout the useful life, (3)
a filed defect report relating to the
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4383
engine family, (4) a change in the
technical specifications for any critical
emission-related components, and (5)
the addition of a new or modified
engine configuration such that the test
data from the original emission-data
engine do not clearly continue to serve
as worst-case testing for certification.
We are finalizing as proposed that
manufacturers may request use of an
approved DF on future model year
engines for that engine family, using the
final updates to carryover engine data
provisions in 40 CFR 1036.235(d), with
the final provision clarifying that we
may request DF verification for the
production year of that new model year
as specified in the new 40 CFR
1036.246. As also further discussed in
the following paragraphs, we are not
finalizing at this time certain DF
verification provisions that we had
proposed regarding timing of when EPA
may request DF verification and certain
provisions for the first model year after
a failed result. Our revisions from
proposal appropriately provide
flexibility for EPA to gather information
based on DF concerns. The final
provisions specify that we will discuss
with the manufacturer the selection
criteria for vehicles with respect to the
target vehicle mileage(s) and production
model year(s) that we want the
manufacturer to test. We are finalizing
that we will not require the
manufacturer to select vehicles whose
mileage or age exceeds 10 years or 85
percent of useful life.
We originally included three testing
options in our proposed DF verification
provisions. We are finalizing two of
these options and we are not including
the option to verify DF by measuring
NOX emissions using the vehicle’s onboard NOX measurement system at this
time. For the two options we are
finalizing, manufacturers select in-use
engines meeting the criteria in 40 CFR
1036.246(a), including the appropriate
mileage specified by EPA corresponding
to the production year of the engine
family.
Under the first verification option in
40 CFR 1036.246(b)(1), manufacturers
test at least two in-use engines over all
duty cycles with brake-specific emission
standards in 40 CFR 1036.104(a) by
removing each engine from the vehicle
to install it on an engine dynamometer
and measure emissions. Manufacturers
determine compliance with the
emission standards after applying
infrequent regeneration adjustment
factors to their measured results, just as
they did when they originally certified
the engine family. We are also finalizing
a requirement under this option to allow
EPA to request that manufacturers
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perform a new determination of
infrequent regeneration adjustment
factors to apply to the emissions from
the engine dynamometer-based testing.
Consistent with the proposal, the engine
family passes the DF verification if 70
percent or more of the engines tested
meet the duty-cycle emission standards
in 40 CFR 1036.104(a), including any
associated compliance allowance, for
each pollutant over all duty cycles. If a
manufacturer chooses to test two
engines under this option, both engines
have to meet the standards. Under this
option, the aftertreatment system,
including all the associated wiring,
sensors, and related hardware or
software is installed on the test engine.
We are finalizing an allowance in 40
CFR 1036.246(a) for the manufacturer to
use hardware or software in testing that
differs from those used for engine family
and power rating with EPA approval.
Under the second verification option
in 40 CFR 1036.246(b)(2), as proposed,
manufacturers test at least five in-use
engines, to account for the increased
variability of vehicle-level
measurement, while installed in the
vehicle using a PEMS. Manufacturers
bin and report the emissions following
the in-use testing provisions in 40 CFR
part 1036, subpart E. Compliance is
determined by comparing emission
results to the off-cycle emission
standards in 40 CFR 1036.104(a) with
any associated compliance allowance,
mean ambient temperature adjustment,
and, accuracy margin for each pollutant
for each bin after adjusting for
infrequent regeneration.383 As proposed,
the engine family passes the DF
verification if 70 percent or more of the
engines tested meet the off-cycle
standards for each pollutant for each
bin. In the event that EPA requested DF
verification and a DF verification fails
under the PEMS option, consistent with
the proposal the manufacturer can
reverse a fail determination for the
PEMS-based testing and verify the DF
using the engine dynamometer testing
option in 40 CFR 1036.246(b)(1).
EPA is not including the third option
we proposed, to verify DF using the
vehicle’s on-board NOX measurement
system (i.e., a NOX sensor), in the final
provisions, as we have concerns that the
technology has not matured enough to
make this method viable for DF
verification at this time. We did not
receive any comments that supported
the availability of technology to enable
383 For Spark-ignition HDE, we are not finalizing
off-cycle standards; however, for the in-use DF
verification options, a manufacturer compares the
engine’s emission results to the duty cycle
standards applying a 1.5 multiplier for model years
2027 and later.
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accurate on-board NOX measurement at
a level needed to show compliance with
the standard. EPA acknowledges the
challenges associated with the
development of a functional onboard
NOX measurement method, including
data acquisition and telematic system
capabilities, and may reconsider this
option in the future if the technology
evolves.
As noted in the preceding paragraphs,
we are not taking final action at this
time on the proposed 40 CFR
1036.246(h) provision that proposed a
process for the first MY after a DF
verification resulted in failure. Instead,
we are adopting a process for DF
verification failures similar to the
existing process used for manufacturer
run in-use testing failures under 40 CFR
part 1036, subpart E, such that a failure
may result in an expanded discovery
process that could eventually lead to
recall under our existing provisions in
40 CFR part 1068, subpart F. EPA is
making this change from proposal
because this approach provides
consistency with and builds upon
existing processes.
The final 40 CFR 1036.246(a) specifies
how to select and prepare engines for
testing. Manufacturers may exclude
selected engines from testing if they
have not been properly maintained or
used and the engine tested must be in
a certified configuration, including its
original aftertreatment components.
Manufacturers may test engines that
have undergone critical emissionrelated maintenance as allowed in 40
CFR 1065.410(d), but may not test an
engine if its critical emission-related
components had any other major repair.
3. Accelerated Deterioration Factor
Determination
As discussed in Section IV.F.1, we are
finalizing a deterioration factor
procedure where manufacturers use
engine dynamometer testing for the
required minimum number of hours
given in Table 1 to Paragraph (c)(2) of
40 CFR 1036.245 in combination with
an accelerated aftertreatment catalyst
aging protocol in their demonstration of
heavy-duty diesel engine aftertreatment
durability through useful life. EPA has
approved accelerated aging protocols for
spark-ignition engine manufacturers to
apply in their durability demonstrations
for many years. Historically, while CI
engine manufacturers have the ability to
request EPA approval of an accelerated
aging procedure, CI engine
manufacturers have largely opted to
seek EPA approval to use a service
accumulation fuel based accelerated test
with reduce mileage and extrapolate to
determine their DF.
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Other regulatory agencies have
promulgated accelerated aging
protocols,384 385 and we have evaluated
how these or similar protocols apply to
our heavy-duty highway engine
compliance program. EPA has validated
and is finalizing an accelerated aging
procedure in 40 CFR part 1065, subpart
L, as new sections 40 CFR 1065.1131
through 40 CFR 1065.1145 that CI
engine manufacturers can choose to use
in lieu of developing their own protocol
as described in 40 CFR 1036.245. The
test program that validated the diesel
aftertreatment rapid-aging protocol
(DARAP) was built on existing
accelerated aging protocols designed for
light-duty gasoline vehicles (64 FR
23906, May 4, 1999) and heavy-duty
engines.386
i. Diesel Aftertreatment Rapid Aging
Protocol
The objective of the DARAP
validation program was to artificially
recreate the three primary catalytic
deterioration processes observed in
field-aged aftertreatment components:
Thermal aging based on time at high
temperature, chemical aging that
accounts for poisoning due to fuel and
oil contamination, and deposits. The
validation program had access to three
baseline engines that were field-aged to
the model year 2026 and earlier useful
life of 435,000 miles. Engines and their
corresponding aftertreatment systems
were aged using the current, engine
dynamometer-based durability test
procedure for comparison of the results
to the accelerated aging procedure. We
performed accelerated aging of the
catalyst-based aftertreatment systems
using two different methods with one
utilizing a burner 387 and the other using
an engine as the source of aftertreatment
aging conditions. The validation test
plan compared emissions at the
following approximate intervals: 0
percent, 25 percent, 50 percent, 75
percent, and 100 percent of the model
year 2026 and earlier useful life of
435,000 miles. At proposal, we included
384 California Air Resources Board. California
Evaluation Procedure For New Aftermarket Diesel
Particulate Filters Intended As Modified Parts For
2007 Through 2009 Model Year On-Road HeavyDuty Diesel Engines, March 1, 2017. Available
online: https://ww3.arb.ca.gov/regact/2016/
aftermarket2016/amprcert.pdf.
385 European Commission. Amending Regulation
(EU) No 583/2011, 20 September 2016. Available
online: https://eur-lex.europa.eu/legal-content/EN/
TXT/PDF/?uri=CELEX:32016R1718&from=HU.
386 Eakle, S and Bartley, G (2014), ‘‘The DAAAC
Protocol for Diesel Aftertreatment System
Accelerated Aging’’.
387 A burner is a computer controlled multi-fuel
reactor designed to simulate engine aging
conditions.
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additional details of our DARAP test
program in a memo to the docket.388
The DARAP validation program has
completed testing of two rapidly aged
aftertreatment systems, engine and
burner, and two engines, a single FUL
aged engine and a 300-hour aged engine.
Our memo to the docket includes a
summary of the validation results from
this program. The results show that both
accelerated aging pathways, burner and
engine, produced rapidly aged
aftertreatment system results that were
not statistically significant when
compared to the 9,800-hour
dynamometer aged reference system.
We are currently completing
postmortem testing to evaluate the
deposition of chemical poisoning on the
surface of the substrates to see how this
compares to the dynamometer aged
reference system. The complete results
from our validation program are
contained in a final report in the
docket.389
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ii. Diesel Aftertreatment Accelerated
Aging Test Procedure
The final provisions include an
option for manufacturers to use the
method from the DARAP test program
for DF determination and streamline
approval under 40 CFR 1036.245(c).
This accelerated aging method we are
finalizing in 40 CFR part 1065, subpart
L, as new sections 40 CFR 1065.1131
through 40 CFR 1065.1145 is a protocol
for translating field data that represents
a given application (e.g., engine family)
into an accelerated aging cycle for that
given application, as well as methods
for carrying out reactor or engine
accelerated aging using that cycle.
While this testing can be carried out on
an engine as well as reactor bench, the
engine option should not be confused
with standard engine dynamometer
aging out to useful life or the historic
fuel-based engine dynamometer
accelerated aging typically done out to
35 percent of useful life approach that
EPA will no longer allow under this
final rule. The engine option in this
procedure uses the engine (1) as a
source of accelerated sulfur from the
combusted fuel, (2) as a source for
exhaust gas, and (3) to generate heat.
The catalyst poisoning agents (oil and
sulfur) as well as the temperature
exposure are the same between the two
methods and the DARAP test program
388 Memorandum to Docket EPA–HQ–OAR–
2019–0055: ‘‘Diesel Aftertreatment Rapid Aging
Program’’. George Mitchell. May 5, 2021.
389 Sharp, C. (2022). Demonstration of Low NO
X
Technologies and Assessment of Low NOX
Measurements in Support of EPA’s 2027 Heavy
Duty Rulemaking. Southwest Research Institute.
Final Report EPA Contract 68HERC20D0014.
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data corroborates this. This protocol is
intended to be representative of field
aging, includes exposure to elements of
both thermal and chemical aging, and is
designed to achieve an acceleration of
aging that is ten times a dynamometer
or field test (1,000 hours of accelerated
aging would be equivalent to 10,000
hours of standard aging).
The initial step in the method
requires the gathering and analysis of
input field data that represent a greater
than average exposure to potential field
aging factors. The field aging factors
consist of thermal, oil, and sulfur
exposure. The thermal exposure is
based on the average exhaust
temperature; however, if the engine
family incorporates a periodic
infrequent regeneration event that
involves exposure to higher
temperatures than are observed during
normal (non-regeneration) operation,
then this temperature is used. Oil
exposure is based on field and
laboratory measurements to determine
an average rate of oil consumption in
grams per hour that reaches the exhaust.
Sulfur exposure is based on the sum of
fuel- and oil-related sulfur consumption
rates for the engine family. The
procedure provides details on how to
gather data from field vehicles to
support the generation and analysis of
the field data.
Next, the method requires
determination of key components for
aging. Most diesel aftertreatment
systems contain multiple catalysts, each
with their own aging characteristics.
This accelerated aging procedure ages
the system, not component-bycomponent. Therefore, it is necessary to
determine which catalyst components
are the key components that will be
used for deriving and scaling the aging
cycle. This includes identification of the
primary and secondary catalysts in the
aftertreatment system, where the
primary is the catalyst that is directly
responsible for most of the NOX
reduction, such as a urea SCR catalyst
in a compression-ignition aftertreatment
system. The secondary is the catalyst
that is intended to either alter exhaust
characteristics or generate elevated
temperature upstream of the primary
catalyst, such as a DOC placed upstream
of an SCR catalyst, with or without a
DPF in between.
The next step in the process is to
determine the thermal deactivation rate
constant(s) for each key component.
This is used for the thermal heat load
calculation in the accelerated aging
protocol. The calculations for thermal
degradation are based on the use of an
Arrhenius rate law function to model
cumulative thermal degradation due to
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heat exposure. The process of
determining the thermal deactivation
rate constant begins with determining
what catalyst characteristic will be
tracked as the basis for measuring
thermal deactivation. Generally,
ammonia storage is the key aging metric
for zeolite-based SCR catalysts, NOX
reduction efficiency at low temperature
for vanadium-based SCR catalysts,
conversion rate of NO to NO2 for DOCs
with a downstream SCR catalyst, and
HC reduction efficiency (as measured
using ethylene) at 200 °C for DOCs
where the aftertreatment system does
not contain an SCR catalyst for NOX
reduction. Thermal degradation
experiments are then carried out over at
least three different temperatures that
accelerate thermal deactivation such
that measurable changes in the aging
metric can be observed at multiple time
points over the course of no more than
50 hours. During these experiments it is
important to void temperatures that are
too high to prevent rapid catalyst failure
by a mechanism that does not represent
normal aging.
Generation of the accelerated aging
cycle for a given application involves
analysis of the field data to determine a
set of aging modes that will represent
that field operation. There are two
methods of cycle generation in 40 CFR
1065.1139, each of which is described
separately. Method 1 involves the direct
application of field data and is used
when the recorded data includes
sufficient exhaust flow and temperature
data to allow for determination of aging
conditions directly from the field data
set. Method 2 is meant to be used when
insufficient flow and temperature data
is available from the field data. In
Method 2, the field data is used to
weight a set of modes derived from the
laboratory certification cycles for a
given application. These weighted
modes are then combined with
laboratory recorded flow and
temperatures on the certification cycles
to derive aging modes. There are two
different cases to consider for aging
cycle generation, depending on whether
or not a given aftertreatment system
incorporates the use of a periodic
regeneration event. For the purposes of
cycle generation, a regeneration is any
event where the operating temperature
of some part of the aftertreatment
system is raised beyond levels that are
observed during normal (nonregeneration) operation. The analysis of
regeneration data is considered
separately from normal operating data.
The process of cycle generation begins
with the determination of the number of
bench aging hours. The input into this
calculation is the number of real or field
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hours that represent the useful life for
the target application. The target for the
accelerated aging protocol is a 10-time
acceleration of the aging process,
therefore the total number of aging
hours is set at service accumulation
hours minus required engine
dynamometer aging hours divided by
10. The hours will then be among
different operating modes that will be
arranged to result in repetitive
temperature cycling over that period.
For systems that incorporate periodic
regeneration, the total duration will be
split between regeneration and normal
(non-regeneration) operation. The
analysis of the operation data develops
a reduced set of aging modes that
represent normal operation using either
Method 1 or Method 2. Method 1 is a
direct clustering method and involves
three steps: Clustering analysis, mode
consolidation, and cycle building.390
This method is used when sufficient
exhaust flow and temperature data are
available directly from the field data.
Method 2 is a cluster-based weighting of
certification cycle modes when there is
insufficient exhaust flow and
temperature data from the field at the
time the cycle is being developed. The
initial candidate mode conditions are
temperature and flow rate combinations
that are the centroids from the analysis
of each cluster.
The target for accelerated aging cycle
operation is to run all the regenerations
that would be expected over the course
of useful life and the procedure
provides a process for determining a
representative regeneration profile that
will be used during aging. Heat load
calculation and cycle tuning are
performed after the preliminary cycles
have been developed for both normal
and regeneration operation. The target
cumulative deactivation is determined
from the input field data, and then a
similar calculation is performed for the
preliminary aging cycle. If the
cumulative deactivation for the
preliminary cycle does not match
cumulative deactivation from the field
data, then the cycle is tuned over a
series of steps described in 40 CFR
1065.1139 until the target is matched.
The final assembly of the candidate
accelerated aging cycle involves the
assembly of the target modes into a
schedule of modes laid out on a time
basis that can be repeated until the
target number of aging hours has been
reached. For cycles that incorporate
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periodic regeneration modes, the
regeneration frequency and duration,
including any regeneration extension
added to reach thermal targets, will be
used to determine the length of the
overall cycle. The number of these
cycles that is run is equal to the total
number of regenerations over full useful
life. The duration of each cycle is total
number of accelerated aging hours
divided by the total number of
regenerations. For multiple components
with differing regeneration schedules,
this calculation is performed using the
component with the fewest total number
of regenerations. The regeneration
events for the more frequently
regenerating components should be
spaced evenly throughout each cycle to
achieve the appropriate regeneration
frequency and duration.
The regeneration duration (including
extension) is then subtracted from the
base cycle duration to calculate the
duration of normal (non-regeneration)
operation in seconds. This time is split
among the normal (non-regeneration)
modes in proportion to the overall target
aging time in each mode. These modes
are then split and arranged to achieve
the maximum thermal cycling between
high and low temperatures. No mode
may have a duration shorter than 900
seconds, not including transition time.
Mode transitions must be at least 60
seconds long and must be no longer
than 300 seconds. The transition period
is considered complete when you are
within 5 °C of the target temperature for
the primary key component. For modes
longer than 1800 seconds, you may
count the transition time as time in
mode. For modes shorter than 1800
seconds, under the procedure you must
not count the transition time as time in
mode. Modes are arranged in alternating
order starting with the lowest
temperature mode and proceeding to the
highest temperature mode, followed by
the next lowest temperature mode, and
so forth.
The final cycle is expressed as a
schedule of target temperature, exhaust
flow rate, and NOX. For a burner-based
platform with independent control of
these parameters, this cycle can be used
directly. For an engine-based platform,
it is necessary to develop a schedule of
speed and load targets that will produce
the target exhaust conditions based on
the capabilities of the engine platform.
The accelerated oil consumption
target is calculated at 10 times the field
average oil consumption that was
determined from the field data and/or
laboratory measurements. Under the
procedure, this oil consumption rate
must be achieved on average over the
aging cycle, and it must at least be
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performed during all non-regeneration
modes. Under the procedure, the
lubricating oil chosen must meet the
normal in-use specifications and it
cannot be altered. The oil is introduced
by two pathways, a bulk pathway and
a volatile pathway. The bulk pathway
involves introduction of oil in a manner
that represents oil passing the piston
rings, and the volatile pathway involves
adding small amount of lubricating oil
to the fuel. Under the procedure, the oil
introduced by the volatile pathway must
be between 10 percent and 30 percent
of the total accelerated oil consumption.
Sulfur exposure related to oil is
already taken care of via acceleration of
the oil consumption itself. The target
cumulative fuel sulfur exposure is
calculated using the field recorded
average fuel rate data and total field
hours assuming a 10-ppm fuel sulfur
level (which was determined as the 90th
percentile of available fuel survey data).
For an engine-based accelerated aging
platform where the engine is used as the
exhaust gas source, accelerated fuel
sulfur is introduced by increasing the
fuel sulfur level. The cycle average fuel
rate over the final aging cycle is
determined once that target modes have
been converted into an engine speed
and load schedule. The target aging fuel
sulfur level that results in reaching the
target cumulative fuel sulfur exposure is
determined from the field data using the
aging cycle average fuel rate and the
total number of accelerated aging hours.
For a burner-based platform,
accelerated fuel sulfur is introduced
directly as gaseous SO2. Under the
procedure, the SO2 must be introduced
in a manner that does not impede any
burner combustion, and only in a
location that represents the exhaust
conditions entering the aftertreatment
system. Under the procedure, the mass
rate of sulfur that must be introduced on
a cycle average basis to reach the target
cumulative fuel sulfur exposure from
the field data is determined after the
final aging cycle has been generated.
The accelerated aging protocol is run
on a bench aging platform that includes
features necessary to successfully
achieve accelerated aging of thermal and
chemical aging factors. This aging bench
can be built around either an engine or
a burner as the core heat generating
element. The requirements for both
kinds of bench aging platform are
described in the following paragraphs.
The engine-based accelerated aging
platform is built around the use of a
diesel engine for generation of heat and
flow. The engine used does not need to
be the same engine as the application
that is being aged. Any diesel engine
can be used, and the engine may be
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modified as needed to support meeting
the aging procedure requirements. You
may use the same bench aging engine
for deterioration factor determination
from multiple engine families. The
engine must be capable of reaching the
combination of temperature, flow, NOX,
and oil consumption targets required.
Using an engine platform larger than the
target application for a given
aftertreatment system can provide more
flexibility to achieve the target
conditions and oil consumption rates.
To increase the range of flexibility of
the bench aging engine platform, the test
cell setup should include additional
elements to allow more independent
control of exhaust temperature and flow
than would be available from the engine
alone. For example, exhaust heat
exchangers and/or the use of cooled and
uncooled exhaust pipe can be useful to
provide needed flexibility. When using
heat exchangers under this procedure,
you must ensure that you avoid
condensation in any part of the exhaust
system prior to the aftertreatment. You
can also control engine parameters and
the calibration on the engine to achieve
additional flexibility needed to reach
the target exhaust conditions.
Under this procedure, oil
consumption must be increased from
normal levels to reach the target of 10
times oil consumption. As noted earlier,
oil must be introduced through a
combination of a bulk pathway, which
represents the majority of oil
consumption past the piston rings, and
a volatile pathway, which is achieved
by adding small amounts of lube oil to
the fuel. The total oil exposure via the
volatile pathway must be between 10
percent and 30 percent of the total
accelerated oil consumption. Under this
procedure, the remainder of the oil
consumption must be introduced via the
bulk pathway. The volatile portion of
the oil consumption should be
introduced and monitored continuously
via a mass flow meter or controller.
Under this procedure, the engine will
need to be modified to increase oil
consumption via the bulk pathway. This
increase is generally achieved through a
combination of engine modifications
and the selection of aging speed/load
combinations that will result in
increased oil consumption rates. To
achieve this, you may modify the engine
in a fashion that will increase oil
consumption in a manner such that the
oil consumption is still generally
representative of oil passing the piston
rings into the cylinder. Inversion of the
top compression rings as a method
which has been used to increase oil
consumption successfully for the
DAAAC aging program at SwRI. A
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secondary method that has been used in
combination with the primary method
involves the modification of the oil
control rings in one or more cylinders
to create small notches or gaps (usually
no more than two per cylinder) in the
top portion of the oil control rings that
contact the cylinder liner (care must be
taken to avoid compromising the
structural integrity of the ring itself).
Under this procedure, oil
consumption for the engine-based
platform must be tracked at least
periodically via a drain and weigh
process, to ensure that the proper
amount of oil consumption has been
achieved. It is recommended that the
test stand include a constant volume oil
system with a sufficiently large oil
reservoir to avoid oil ‘‘top-offs’’ between
oil change intervals. Under this
procedure, periodic oil changes will be
necessary on any engine platform, and
it is recommended that the engine be
run for at least 72 hours following an oil
change with engine exhaust not flowing
through the aftertreatment system to
stabilize oil consumption behavior
before resuming aging. A secondary
method for tracking oil consumption is
to use clean DPF weights to track ash
loading, and compare this mass of ash
to the amount predicted using the
measured oil consumption mass and the
oil ash concentration. The mass of ash
found by DPF weight should fall within
a range of 55 percent to 70 percent of
the of mass predicted from oil
consumption measurements.
The engine should also include a
means of introducing supplemental fuel
to the exhaust to support regeneration if
regeneration events are part of the aging.
This can be done either via postinjection from the engine or using inexhaust injection. The method and
location of supplemental fuel
introduction should be representative of
the approach used on the target
application, but manufacturers may
adjust this methodology as needed on
the engine-based aging platform to
achieve the target regeneration
temperature conditions.
The burner-based aging platform is
built around a fuel-fired burner as the
primary heat generation mechanism. For
the accelerated aging application under
this procedure, the burner must utilize
diesel fuel and it must produce a lean
exhaust gas mixture. Under this
procedure, the burner must have the
ability to control temperature, exhaust
flow rate, NOX, oxygen, and water to
produce a representative exhaust
mixture that meets the accelerated aging
cycle targets for the aftertreatment
system to be aged. Under this
procedure, the burner must include a
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means to monitor these constituents in
real time, except in the case of water
where the system’s water metering may
be verified via measurements made
prior to the start of aging (such as with
an FTIR) and should be checked
periodically by the same method. Under
this procedure, the accelerated aging
cycle for burner-based aging must also
include representative mode targets for
oxygen and water, because these will
not necessarily be met by the burner
itself through combustion. As a result,
for this procedure the burner will need
features to allow the addition of water
and the displacement of oxygen to reach
representative target levels of both.
During non-regeneration modes, it is
recommended that the burner be
operated in a manner to generate a small
amount of soot to facilitate proper ash
distribution in the DPF system.
The burner-based platform requires
methods for oil introduction for both the
bulk pathway and the volatile pathway.
For the bulk pathway, manufacturers
may implement a method that
introduces lubricating oil in a region of
the burner that does not result in
complete combustion of the oil, but at
the same time is hot enough to oxidize
oil and oil additives in a manner similar
to what occurs when oil enters the
cylinder of an engine past the piston
rings. Care must be taken to ensure the
oil is properly atomized and mixed into
the post-combustion burner gases before
they have cooled to normal exhaust
temperatures, to insure proper digestion
and oxidation of the oil constituents.
The volatile pathway oil is mixed into
the burner fuel supply and combusted
in the burner. As noted earlier, under
this procedure total oil exposure via the
volatile pathway must be between 10
percent and 30 percent of the total
accelerated oil consumption. The
consumption of oil in both pathways
should be monitored continuously via
mass flow meters or controllers. A
secondary method of tracking oil
consumption is to use clean DPF
weights to track ash loading and
compare this mass of ash to the amount
predicted using the measured oil
consumption mass and the oil ash
concentration. The mass of ash found by
DPF weight should fall within a range
of 55 percent to 70 percent of the of
mass predicted from oil consumption
measurements. This will also ensure
that injected oil mass is actually done in
a representative manner so that it
reaches the aftertreatment system.
Under this procedure, the burnerbased platform will also need a method
to introduce and mix gaseous SO2 to
achieve the accelerated sulfur targets.
Under this procedure, the consumption
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of SO2 must be monitored continuously
via a mass flow meter or controller. SO2
does not need to be injected during
regeneration modes.
The burner-based platform should
also include a means of introducing
supplemental fuel to the exhaust to
support regeneration if regeneration
events are part of the aging. We
recommend that the method and
location of supplemental fuel
introduction be representative of the
approach used on the target application,
but manufacturers may adjust this
methodology as needed on the bench
engine platform to achieve the target
regeneration temperature conditions.
For example, to simulate post-injected
fuel we recommend to introduce the
supplemental fuel into the postcombustion burner gases to achieve
partial oxidation that will produce more
light and partially oxidized
hydrocarbons similar to post-injection.
There are specific requirements for
the implementation, running, and
validation of an accelerated aging cycle
developed using the processes described
in this section. Some of these
requirements are common to both
engine-based and burner-based
platforms, but others are specific to one
platform type or the other.
We recommended carrying out one or
more practice aging cycles to help tune
the cycle and aging platform to meet the
cycle requirements. These runs can be
considered part of the de-greening of
test parts, or these can be conducted on
a separate aftertreatment.
The final target cycle is used to
calculate a cumulative target
deactivation for key aftertreatment
components. Manufacturers must also
generate a cumulative deactivation
target line describing the linear
relationship between aging hours and
cumulative deactivation. The
temperature of all key components is
monitored during the actual aging test
and the actual cumulative deactivation
based on actual recorded temperatures
is calculated. The cumulative
deactivation must be maintained to
within 3 percent of the target line over
the course of the aging run and if you
are exceeding these limits, you must
adjust the aging stand parameters to
ensure that you remain within these
limits. Under this procedure, you must
stay within these limits for all primary
key components. It should be noted that
any adjustments made may require
adjustment of the heat rejection through
the system if you are seeing different
behavior than the target cycle suggests
based on the field data. If you are unable
to meet this requirement for any tracked
secondary system (for example for a
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DOC where the SCR is the primary
component), you may instead track the
aging metric directly and show that you
are within 3 percent of the target aging
metric. Note that this is more likely to
occur when there is a large difference
between the thermal reactivity
coefficients of different components.
Calculate a target line for oil
accumulation and sulfur accumulation
showing a linear relationship between
aging hours and the cumulative oil
exposure on a mass basis. Under this
procedure, you must stay within ±10
percent of this target line for oil
accumulation, and within ±5 percent of
this target line for sulfur accumulation.
In the case of engine-based bulk oil
accumulation you will only be able to
track this based on periodic drain and
weigh measurements. For all other
chemical aging components, track
exposure based on the continuous data
from the mass flow meters for these
chemical components. If your system
includes a DPF, it is recommend that
you implement the secondary tracking
of oil consumption using DPF ash
loading measurements as describe
earlier.
For the engine-based platform, it will
be necessary under this procedure to
develop a schedule of engine operating
modes that achieve the combined
temperature, flow, and oil consumption
targets. You may deviate from target
NOX levels as needed to achieve these
other targets, but we recommend that
you maintain a NOX level representative
of the target application or higher on a
cycle average basis. Note that the need
to operate at modes that can reach the
target oil consumption will leverage the
flexibility of the engine stand, and you
may need to iterate on the accelerated
oil consumption modifications to
achieve a final target configuration. You
may need to adjust the cycle or modify
the oil consumption acceleration to stay
within the ±10 percent target. In the
even that you find that actual fuel
consumption varies from original
assumptions, you may need to adjust
the doped fuel sulfur level periodically
to maintain the sulfur exposure within
the ±5 percent limit.
If the application uses DEF, it must be
introduced to the exhaust stream in a
manner that represents the target
application. You may use hardware that
is not identical to the production
hardware but ensure that hardware
produces representative performance.
Similarly, you may use hardware that is
not identical to production hardware for
fuel introduction into the exhaust as
long you ensure that the performance is
representative.
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Under this procedure, for the burnerbased platform, you will be able to
directly implement the temperature,
flow, NOX, sulfur, and oil consumption
targets. You will also need to implement
water and O2 targets to reach levels
representative of diesel exhaust. We
recommend that you monitor and adjust
oil and sulfur dosing on a continuous
basis to stay within targets. You must
verify the performance of the oil
exposure system via the secondary
tracking of oil exposure via DPF ash
loading and weighing measurements.
This will ensure that your oil
introduction system is functioning
correctly. If you use a reductant, such as
DEF, for NOX reduction, use good
engineering judgement to introduce DEF
in a manner that represents the target
application. You may use hardware that
is not identical to the production
hardware but ensure that the hardware
produces representative performance.
Similarly, you may use hardware that is
not identical to production hardware for
fuel introduction into the exhaust as
long you ensure that the performance is
representative.
The implementation and carrying out
of these procedures will enable
acceleration of the deterioration factor
determination testing, and generally
allow the determination of the
deterioration factor out to useful life,
over 90 days of testing.
G. Averaging, Banking, and Trading
EPA is finalizing an averaging,
banking, and trading (ABT) program for
heavy-duty engines that provides
manufacturers with flexibility in their
product planning while encouraging the
early introduction of emissions control
technologies and maintaining the
expected emissions reductions from the
program. Several core aspects of the
ABT program we are finalizing are
consistent with the proposed ABT
program, but the final ABT program
includes several updates after
consideration of public comments. In
particular, EPA requested comment on
and agrees with commenters that a
lower family emission limit (FEL) cap
than proposed is appropriate for the
final rule. Further, after consideration of
public comments, EPA is not finalizing
at this time the proposed Early
Adoption Incentives program, and in
turn we are not including emissions
credit multipliers in the final program.
Rather, we are finalizing an updated
version of the proposed transitional
credit program under the ABT program.
As described in preamble Section
IV.G.7, the revised transitional credit
program that we are finalizing provides
four pathways to generate straight NOX
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emissions credits (i.e., no credit
multipliers) that are valued based on the
extent to which the engines generating
credits comply with the requirements
we are finalizing for MY 2027 and later
(e.g., credits discounted at a rate of 40
percent for engines meeting a lower
numeric standard but none of the other
MY 2027 and later requirements) (see
section 12 of the Response to Comments
document and preamble Section IV.G.7
for more details). In addition, we are
finalizing a production volume
allowance for MYs 2027 through 2029
that is consistent with the proposal but
different in several key aspects,
including that manufacturers will be
required to use NOX emissions credits to
certify heavy heavy-duty engines
compliant with MY 2010 requirements
in MYs 2027 through 2029 (see Section
IV.G.9 for details). Finally, we are not
finalizing the proposed allowance for
manufacturers to generate NOX
emissions credits from heavy-duty zero
emissions vehicles (ZEVs) (see Section
IV.G.10).
Consistent with the proposed ABT
program, the final ABT program will
maintain several aspects of the ABT
program currently specified in 40 CFR
86.007–15, including:
• Allowing ABT of NOX credits with
no expiration of the ABT program,
• calculating NOX credits based on a
single NOX FEL for an engine family,
• specifying FELs to the same number
of decimal places as the applicable
standards, and
• calculating credits based on the
work and miles of the FTP cycle.
In this Section we briefly describe the
proposed ABT program, the comments
received on the proposed ABT program,
and EPA’s response to those comments.
Subsequent subsections provide
additional details on the restrictions we
are finalizing for using emission credits
in model years 2027 and later, such as
averaging sets (Section IV.G.2), FEL caps
(Section IV.G.4), and limited credit life
(Section IV.G.4). See the proposed rule
preamble (87 FR 17550, March 28, 2022)
for additional discussion on the
proposed ABT program and the history
of ABT for heavy-duty engines.
The proposed ABT program allowed
averaging, banking, and trading of NOX
credits generated against applicable
heavy-duty engine NOX standards,
while discontinuing a credit program for
HC and PM. We also proposed new
provisions to clarify how FELs apply for
additional duty cycles. The proposed
program included restrictions to limit
the production of new engines with
higher emissions than the standards;
these restrictions included FEL caps,
credit life for credits generated for use
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in MYs 2027 and later, and the
expiration of currently banked credits.
These provisions were included in
proposed 40 CFR part 1036, subpart H.
and 40 CFR 1036.104(c). In addition, we
proposed interim provisions in 40 CFR
1036.150(a)(1) describing how
manufacturers could generate credits in
MY 2024 through 2026 to apply in MYs
2027 and later. We requested comment
on several aspects of the proposed ABT
program that we are updating in the
final rule, including the transitional
credit program and level of the FEL cap,
which restrict the use of credits in MY
2027 and later.
Many commenters provided
perspectives on the proposed ABT
program. The majority of commenters
supported the proposed ABT program,
although several suggested adjustments
for EPA to consider in the final rule. In
contrast, a number of commenters
opposed the proposed ABT program and
argued that EPA should eliminate the
NOX ABT program in the final rule.
Perspectives from commenters
supporting and opposing the proposed
ABT program are briefly summarized in
this section with additional details in
section 12 of the Response to Comments
document.
Commenters supporting the ABT
program stated that it provides an
important flexibility to manufacturers
for product planning during a transition
to more stringent standards. They
further stated that a NOX ABT program
would allow manufacturers to continue
offering a complete portfolio of
products, while still providing real NOX
emissions reductions. In contrast,
commenters opposing the ABT program
argued EPA should eliminate the NOX
ABT program in order to maximize NOX
emissions reductions nationwide,
particularly in environmental justice
communities and other areas impacted
by freight industry. These commenters
stated that the NOX standards are
feasible without the use of credits, and
that eliminating the credit flexibilities of
an ABT program would be most
consistent with EPA’s legal obligations
under the CAA.
EPA agrees with those commenters
who support a well-designed ABT
program as a way to help us meet our
emission reduction goals at a faster pace
while providing flexibilities to
manufacturers to meet new, more
stringent emission standards. For
example, averaging, banking, and
trading can result in emissions
reductions by encouraging the
development and use of new and
improved emission control technology,
which results in lower emissions. The
introduction of new emission control
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technologies can occur either in model
years prior to the introduction of new
standards, or during periods when there
is no change in emissions standards but
manufacturers still find it useful to
generate credits for their overall product
planning. In either case, allowing
banking and trading can result in
emissions reductions earlier in time,
which leads to greater public health
benefits sooner than would otherwise
occur; benefits realized sooner in time
are generally worth more to society than
those deferred to a later time.391 These
public health benefits are further
ensured through the use of restrictions
on how and when credits may be used
(e.g., averaging sets, credit life), which
are discussed further in this Section
IV.G. For manufacturers, averaging,
banking, and trading provides
additional flexibility in their product
planning by providing additional lead
time before all of their engine families
must comply with all the new
requirements without the use of credits.
For periods when no changes in
emission standards are involved,
banking can provide manufacturers
additional flexibility, provide assurance
against any unforeseen emissionsrelated problems that may arise, and in
general provide a means to encourage
the development and introduction of
new engine technology (see 55 FR
30585, July 26, 1990, for additional
discussion on potential benefits of an
ABT program).
While EPA also agrees with those
commenters stating that the standards in
the final rule are feasible without the
use of credits, as described in Section III
of this preamble, given the technologyforcing nature of the final standards we
disagree that providing an optional
compliance pathway through the final
rule’s ABT program is inconsistent with
requirements under CAA section
202(a)(3)(A).392 The final ABT program
appropriately balances flexibilities for
manufacturers to generate NOX
391 Consistent with economic theory, we assume
that people generally prefer present to future
consumption. We refer to this as the time value of
money, which means money received in the future
is not worth as much as an equal amount received
today. This time preference also applies to
emissions reductions that result in the health
benefits that accrue from regulation. People have
been observed to prefer health gains that occur
immediately to identical health gains that occur in
the future. Health benefits realized in the near term
are therefore worth more to society than those
deferred to a later time.
392 See NRDC v. Thomas, 805 F. 2d 410, 425 (D.C.
Cir. 1986), which upheld emissions averaging after
concluding that ‘‘EPA’s argument that averaging
will allow manufacturers more flexibility in cost
allocation while ensuring that a manufacturer’s
overall fleet still meets the emissions reduction
standards makes sense’’.
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emissions credits with updated final
restrictions (e.g., credit life, averaging
sets, and family emissions limit (FEL)
caps) that in our judgement both ensure
that available emissions control
technologies are adopted and maintain
the emissions reductions expected from
the final standards.393 An ABT program
is also an important foundation for
targeted incentives to encourage
manufacturers to adopt advanced
technology before required compliance
dates, which we discuss further in
preamble Section IV.G.7 and Section 12
of the Response to Comments
document.
One commenter opposing EPA’s
proposed NOX emissions ABT program
provided analyses for EPA to consider
in developing the final rule. EPA has
evaluated the three approaches to
generating credits in the commenter’s
analysis: (1) Engines certified below
today’s standards which qualify for the
proposed transitional credit program, (2)
engines certified to the CARB Omnibus
standards which would quality for the
proposed transitional program or on
average achieve a standard below
Federal requirements, and (3) ZEVs. For
the first category (the transitional credit
program), we considered several factors
when designing the final transitional
credit program that are more fully
described in preamble Section IV.G.7;
briefly, the transitional credit program
we are finalizing will discount the
credits manufacturers generated from
engines certified to levels below today’s
standards unless manufacturers can
meet all of the requirements in the final
MY 2027 and later standards. This
includes meeting standards such as the
final low load cycle (LLC), which
requires demonstration of emissions
control in additional engine operations
(i.e., low load) compared to today’s test
cycles. For the second category in the
commenter’s analysis (engines certified
to Omnibus standards), we recognize
that our proposed rule preamble may
have been unclear regarding how the
existing regulations in part 86 and part
1036 apply for purposes of participation
in the Federal ABT program to engines
that are certified to state standards that
are different than the Federal standards.
We proposed to migrate without
substantive modification the definition
of ‘‘U.S.-directed production’’ in 40 CFR
86.004–2 to 40 CFR part 1036.801 for
393 As discussed in Section IV.G.9, we are
finalizing an allowance for manufacturers to
continue to produce a small number (5 percent of
production volume) of engines that meet the current
standards for a few model years (i.e., through MY
2030). See Section IV.G.9 for details on our
approach and rationale for including this allowance
in the final rule.
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criteria pollutant engine requirements,
to match the existing definition for GHG
engine requirements, which excludes
engines certified to state emission
standards that are different than the
Federal standards.394 The relevant
existing NOX ABT credit program
requirements, and the relevant program
requirements we are finalizing as
proposed, specify that compliance
through ABT does not allow credit
calculations to include engines
excluded from the definition of U.S.directed production volume.395 For the
third category in the commenter’s
analysis (ZEVs), as discussed in
preamble Section IV.G.10 and section 12
of the Response to Comments
document, we are not finalizing the
proposed allowance for manufacturers
to generate NOX credits from ZEVs. For
these reasons, EPA believes the final
ABT program will at a minimum
maintain the emissions reductions
projected from the final rule, and in fact
could result in greater public health
benefits by resulting in emissions
reductions earlier in time than they
would occur without banking or trading.
Further, if manufacturers generate NOX
emissions credits that they do not
subsequently use (e.g., due to
transitioning product lines to ZEVs),
then the early emissions reductions
from generating these credits will result
in more emission reductions than our
current estimates reflect. In addition,
the final ABT program provides an
important flexibility for manufacturers,
which we expect will help to ensure a
smooth transition to the new standards
and avoid delayed emissions reductions
due to slower fleet turnover than may
occur without the flexibility of the final
ABT program.
In the subsections that follow we
briefly summarize and provide
responses to comments on several more
specific topics, including: ABT for
pollutants other than NOX (IV.G.1),
Applying the ABT provisions to
multiple NOX duty-cycle standards
(IV.G.2), Averaging Sets (IV.G.3), FEL
394 See
Section XI.B.4 for additional information.
final part 1036, subpart H. Existing 40 CFR
1036.705(c) states the following, which we are
finalizing as proposed as also applicable to NOX
ABT: ‘‘As described in § 1036.730, compliance with
the requirements of this subpart is determined at
the end of the model year based on actual U.S.directed production volumes. Keep appropriate
records to document these production volumes. Do
not include any of the following engines to
calculate emission credits: . . . (4) Any other
engines if we indicate elsewhere in this part 1036
that they are not to be included in the calculations
of this subpart.’’ See also existing 40 CFR 86.007–
15 (regarding U.S.-directed production engines for
the purpose of using or generating credits during a
phase-in of new standards) and 66 FR 5114, January
18, 2001.
395 See
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caps (IV.G.4), Credit Life (IV.G.5),
Existing credits (IV.G.6), Transitional
Credits (IV.G.7), the proposed Early
Adoption Incentives (IV.G.8), and a
Production Volume Allowance under
ABT (IV.G.9). The final ABT program is
specified in 40 CFR part 1036, subpart
H.396 Consistent with the proposal, we
are also finalizing a new paragraph at 40
CFR 1036.104(c) to specify how the ABT
provisions will apply for MY 2027 and
later heavy-duty engines subject to the
final criteria pollutant standards in 40
CFR 1036.104(a). The Transitional
Credit program in the final rule is
described in the interim provision in 40
CFR 1036.150(a)(1), which we are
finalizing with revisions from the
proposal.
1. ABT for Pollutants Other Than NOX
After consideration of public
comments, EPA is choosing to finalize
as proposed an ABT program that will
not allow averaging, banking, or trading
for HC (including NOX+NMHC) or PM
for MY 2027 and later engines. This
includes not allowing HC and PM
emissions credits from prior model
years to be used for MY 2027 and later
engines. For engines certified to MY
2027 or later standards, manufacturers
must demonstrate in their application
for certification that they meet the final
PM, HC, and CO emission standards in
40 CFR 1036.104(a) without using
emission credits.
Several commenters supported EPA’s
proposal to discontinue ABT for HC and
PM. These commenters stated that
current heavy-duty engine technologies
can easily meet the proposed HC and
PM standards, and therefore an ABT
program for these pollutants is not
necessary. Some commenters urged EPA
to provide ABT programs for HC and CO
based on the stringency of the standards
for these pollutants, particularly for
Spark-ignition HDE. Another
commenter did not indicate support or
opposition to an HC ABT flexibility in
general, but stated that EPA should not
base the final HC standard on the use of
HC emissions credits since doing so
could lead to competitive disruptions
between SI engine manufacturers. One
commenter also urged EPA to consider
ABT programs for regulated pollutant
emissions other than NOX, including
HC, PM, CO, and N2O.
As discussed in preamble Section III,
EPA demonstrated that the final
standards for NOX, HC, CO, and PM area
feasible for all engine classes, and we
396 As proposed, the final rule does not include
substantive revisions to the existing GHG
provisions in 40 CFR 1036, subpart H; as proposed,
the final revisions clarify whether paragraphs apply
for criteria pollutant standards or GHG standards.
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set the numeric values without
assuming manufacturers would require
the use of credits to comply. We
proposed to retain and revise the NOX
ABT program and we are updating from
our proposal in this final rule as
described in the following sections.
For PM, manufacturers are submitting
certification data to the agency for
current production engines well below
the final PM standard over the FTP duty
cycle; the final standard ensures that
future engines will maintain the low
level of PM emissions of the current
engines. Manufacturers are not using
PM credits to certify today and we
received no new data showing
manufacturers would generate or use
PM credits starting in MY 2027;
therefore, we are finalizing as proposed.
We disagree with commenters
indicating that credits will be needed
for Spark-ignition HDE to meet the final
HC and CO standards. Our SI engine
demonstration program data show
feasibility of the final standards (see
preamble Section III.D for details).
Furthermore, as described in Section
IV.G.3, we are retaining the current ABT
provisions that restrict credit use to
within averaging sets and we expect SI
engine manufacturers, who have few
heavy-duty engine families, will have
limited ability to generate and use
credits. See preamble Section III.D for a
discussion of the final numeric levels of
the Spark-ignition HDE standards and
adjustments we made to the proposed
HC and CO stringencies after further
consideration.
We did not propose or request
comment on expanding the heavy-duty
engine ABT program to include other
regulated pollutant emissions, such as
N2O, and thus are not including
additional pollutants in the final ABT
program.
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2. Multiple Standards and Duty Cycles
for NOX ABT
Under the current and final ABT
provisions, FELs serve as the emission
standards for the engine family for
compliance testing purposes.397 We are
finalizing as proposed new provisions to
ensure the NOX emission performance
over the FTP is proportionally reflected
in the range of cycles included in the
final rule for heavy-duty engines.398
Specifically, manufacturers will declare
397 The FELs serves as the emission standard for
compliance testing instead of the standards
specified in 40 CFR 1036.104(a); the manufacturer
agrees to meet the FELs declared whenever the
engine is tested over the applicable duty- or offcycle test procedures.
398 See the proposed rule preamble (87 FR 17550,
March 28, 2022) for discussion on the relationship
between the current FTP standards and other dutyor off-cycle standards.
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a FEL to apply for the FTP standards
and then they will calculate a NOX FEL
for the other applicable cycles by
applying an adjustment factor based on
their declared FELFTP. As proposed, the
adjustment factor in the final rule is a
ratio of the declared NOX FELFTP to the
FTP NOX standard to scale the NOX FEL
of the other duty cycle or off-cycle
standards.399 For example, if a
manufacturer declares an FELFTP of 25
mg NOX/hp-hr in MY 2027 for a
Medium HDE, where the final NOX
standard is 35 mg/hp-hr, a ratio of 25/
35 or 0.71 will be applied to calculate
a FEL to replace each NOX standard that
applies for these engines in the
proposed 40 CFR 1036.104(a).
Specifically, for this example, a Medium
HDE manufacturer would replace the
full useful life standards for SET, LLC,
and the three off-cycle bins with values
that are 0.71 of the final standards. For
an SI engine manufacturer that declares
an FELFTP of 15 mg NOX/hp-hr
compared to the final MY 2027 standard
of 35 mg/hp-hr, a ratio of 15/35 or 0.43
would be applied to the SET duty cycle
standard to calculate an FELSET. Note
that an FELFTP can also be higher than
the NOX standard in an ABT program if
it is offset by lower-emitting engines in
an engine family that generates
equivalent or more credits in the
averaging set (see 40 CFR 1036.710). For
a FEL higher than the NOX standard, the
adjustment factor will proportionally
increase the emission levels allowed
when manufacturers demonstrate
compliance over the other applicable
cycles. Manufacturers are required to set
the FEL for credit generation such that
the engine family’s measured emissions
are at or below the respective FEL of all
the duty-cycle and off-cycle standards.
For instance, if a CI engine
manufacturer demonstrates NOX
emissions on the FTP that is 25 percent
lower than the standard but can only
achieve 10 percent lower NOX
emissions for the low load cycle, the
declared FEL could be no less than 10
percent below the FTP standard, to
ensure the proportional FELLLC would
be met.
In the final program, manufacturers
will include test results in the
certification application to demonstrate
399 As proposed, we will require manufacturers to
declare the NOX FEL for the FTP duty cycle in their
application for certification. Manufacturers and
EPA will calculate FELs for the other applicable
cycles using the procedures specified in 40 CFR
1036.104(c)(3) to evaluate compliance with the
other cycles; manufacturers will not be required to
report the calculated FELs for the other applicable
cycles. As noted previously, manufacturers will
demonstrate they meet the standards for PM, CO,
and HC and will not calculate or report FELs for
those pollutants.
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4391
their engines meet the declared FEL
values for all applicable duty cycles (see
40 CFR 1036.240(a), finalized as
proposed). For off-cycle standards, we
are also finalizing as proposed the
requirement for manufacturers to
demonstrate that all the CI engines in
the engine family comply with the final
off-cycle emission standards (or the
corresponding FELs for the off-cycle
bins) for all normal operation and use
by describing in sufficient detail any
relevant testing, engineering analysis, or
other information (see 40 CFR
1036.205(p)). These same bin standards
(or FELs) apply for the in-use testing
provisions finalized in 40 CFR part
1036, subpart E, and for the PEM-based
DF verification in the finalized 40 CFR
1036.246(b)(2), if applicable.400 In
addition, as discussed in Section III, we
are finalizing a compliance margin for
Heavy HDE to account for additional
variability that can occur in-use over the
useful life of HHDEs; the same 15 mg/
hp-hr in-use compliance margin for
HHDEs will be added to declared FELs
when verifying in-use compliance for
each of the duty-cycles (i.e., compliance
with duty-cycle standards once the
engine has entered commerce) (see 40
CFR 1036.104(a)). Similarly, the same
in-use compliance margin will be
applied when verifying in-use
compliance over off-cycle standards (see
preamble Section III.C for discussion).
Once FEL values are established,
credits are calculated based on the FTP
duty cycle. We did not propose
substantive revisions to the equation
that applies for calculating emission
credits in 40 CFR 1036.705, but we are
finalizing, as proposed, to update the
variable names and descriptions to
apply for both GHG and criteria
pollutant calculations.401 In Equation
IV–1, we reproduce the equation of 40
CFR 1036.705 to emphasize how the
FTP duty cycle applies for NOX credits.
Credits are calculated as megagrams
(i.e., metric tons) based on the emission
rate over the FTP cycle. The emission
credit calculation represents the
emission impact that would occur if an
engine operated over the FTP cycle for
its full useful life. The difference
between the FTP standard and the FEL
is multiplied by a conversion factor that
represents the average work performed
400 We did not propose and are not finalizing offcycle standards for SI engines; if EPA requests SI
engine manufacturers to perform PEMS-based DF
verification as set forth in the final 40 CFR
1036.246(b)(2), then the SI engine manufacturer
would use their FEL to calculate the effective inuse standard for those procedures.
401 The emission credits equations in the final 40
CFR 1036.705 and the current 40 CFR 86.007–
15(c)(1)(i) are functionally the same.
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Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
over the FTP duty cycle to get the perengine emission rate over the cycle.
This value is then multiplied by the
production volume of engines in the
engine family and the applicable useful
life mileage. Credits are calculated at the
end of the model year using actual U.S.
production volumes for the engine
family. The credit calculations are
submitted to EPA as part of a
manufacturer’s ABT report (see 40 CFR
1036.730).
Equation IV-1
Where:
StdFTP = the FTP duty cycle NOX emission
standard, in mg/hp-hr, that applies for
engines not participating in the ABT
program
FEL = the engine family’s FEL for NOX, in
mg/hp-hr.
WorkFTP = the total integrated horsepowerhour over the FTP duty cycle.
MilesFTP = the miles of the FTP duty cycle.
For Spark-ignition HDE, use 6.3 miles.
For Light HDE, Medium HDE, and Heavy
HDE, use 6.5 miles.
Volume = the number of engine eligible to
participate in the ABT program within
the given engine family during the model
year, as described in 40 CFR 1036.705(c).
UL = the useful life for the standard that
applies for a given engine family, in
miles.
tkelley on DSK125TN23PROD with RULES2
We did not receive specific comments
on the proposed approach to calculate a
NOX FEL for the other applicable cycles
by applying an adjustment factor based
on the declared FELFTP. As such, we are
finalizing the approach as proposed.
3. Averaging Sets
After consideration of public
comments, we are finalizing, as
proposed, to allow averaging, banking,
and trading only within specified
‘‘averaging sets’’ for heavy-duty engine
emission standards. Specifically, the
final rule will use engine averaging sets
that correspond to the four primary
intended service classes,402 namely:
• Spark-ignition HDE
• Light HDE
• Medium HDE
• Heavy HDE
Some commenters urged EPA to allow
manufacturers to move credits between
the current averaging sets (e.g., credits
generated by medium heavy-duty
engines could be used by heavy heavyduty engines), while other commenters
recommended that EPA finalize the
proposal to maintain restrictions that do
not allow movement of credits between
the current averaging sets. Those
supporting movement of credits
between averaging sets stated that doing
402 Primary intended service class is defined in 40
CFR 1036.140, which is referenced in the current
40 CFR 86.004–2.
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4. FEL Caps
As proposed, the final ABT program
includes Family Emissions Limit (FEL)
caps; however, after further
consideration, including consideration
of public comments, we are choosing to
finalize lower FEL caps than proposed.
The FEL caps in the final rule are 65
mg/hp-hr for MY 2027 through 2030,
and 50 mg/hp-hr for MY 2031 and later
(see 40 CFR 1036.104(c)(2)). In this
section, IV.G.4, we briefly summarize
our proposed FEL caps, stakeholder
comments on the proposed FEL caps,
and then discuss EPA’s responses to
comments along with our rationale for
the FEL caps in the final rule.
We proposed maximum NOX FELFTP
values of 150 mg/hp-hr under both
proposed Option 1 (for model year 2027
through 2030), and proposed Option 2
(for model year 2027 and later). This
value is consistent with the average
NOX emission levels achieved by
recently certified CI engines (see
Chapter 3.1.2 of the RIA). We believed
a cap based on the average NOX
emission levels of recent engines would
be more appropriate than a cap at the
current standard of 0.2 g/hp-hr (200 mg/
hp-hr), particularly when considering
the potential for manufacturers to apply
NOX credits generated from electric
vehicles for the first time.405 For MY
2031 and later under Option 1, we
proposed a consistent 30 mg/hp-hr
allowance for each primary intended
service class added to each full useful
life standard.
We requested comment on our
proposed FEL caps, including our
approach to base the cap for MY 2027
through 2030 under Option 1, or MY
2027 and later under Option 2, on the
recent average NOX emission levels. We
also requested comment on whether the
NOX FELFTP cap in MY 2027 should be
set at a different value, ranging from the
current Federal NOX standard of
approximately 200 mg/hp-hr to the 50
mg/hp-hr standard in CARB’s HD
Omnibus rule starting in MY 2024.406 407
403 55 FR 30585, July 26, 1990, 66 FR 5002
January 18, 2001 and 81 FR 73478 October 25, 2016.
404 As discussed in Section IV.G.7, one of the
transitional credit pathways we are finalizing
allows limited movement of discounted credits
between a subset of averaging sets. The combination
of discounting credits moved between averaging
sets combined with the additional limitations
included in this transitional pathway are intended
to address the potential for competitive
disadvantages or environmental risks from allowing
credit movement between averaging sets.
405 Note that the current g/hp-hr emission
standards are rounded to two decimal places, which
allow emission levels to be rounded down by as
much as 5 mg/hp-hr (i.e., with rounding the current
standard is 205 mg/hp-hr).
406 California Air Resources Board, ‘‘California
Exhaust Emission Standards and Test Procedures
for 2004 and Subsequent Model Heavy-Duty Diesel
Engines and Vehicles,’’ August 27, 2020. https://
ww2.arb.ca.gov/sites/default/files/barcu/regact/
2020/hdomnibuslownox/frob-1.pdf, page 19. Last
accessed September 8, 2022.
so would reduce the likelihood that a
manufacturer would develop two
engines to address regulatory
requirements when they could invest in
only one engine if they were able to
move credits between averaging sets;
commenters also stated that restrictions
on ABT decrease a manufacturer’s
ability to respond to changes in
emissions standards. Those supporting
the current restrictions that do not allow
movement of credits between averaging
sets stated that maintaining the
averaging sets was important to avoid
competitive disruptions between
manufacturers.
EPA agrees that maintaining the
current averaging sets is important to
avoid competitive disruptions between
manufacturers; this is consistent with
our current and historical approach to
avoid creating unfair competitive
advantages or environmental risks due
to credit inconsistency.403 As described
throughout this Section IV.G, we believe
that the final ABT program, including
this limitation, appropriately balances
providing manufacturers with flexibility
in their product planning, while
maintaining the expected emissions
reductions from the program. As we
describe further in Section IV.G.7, we
provide one exception to this limitation
for one of the Transitional Credit
pathways for reasons special to that
program.404
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NOx Emission Credit= (StdFTP - FEL) · M"l
·Volume· UL· (10- 9 )
l esFTP
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We further requested comment on the
proposal to set MY 2031 NOX FEL caps
at 30 mg/hp-hr above the full useful life
standards under proposed Option 1.
Finally, we requested comment on
whether different FEL caps should be
considered if we finalize standards
other than those proposed (i.e., within
the range between the standards of
proposed Options 1 and 2) (See 87 FR
17550, March 28, 2022, for additional
discussion on our proposed FEL caps
and historical perspective on FEL caps).
Several commenters provided
perspectives on the proposed FEL caps.
All commenters urged EPA to finalize a
lower FEL cap than proposed; there was
broad agreement that the FEL cap in the
final rule should be 100 mg/hp-hr or
lower.
One commenter stated that a FEL cap
at the level of the current standard
would not meet the CAA 202(a)(3)(A)
requirement to set ‘‘standards which
reflect the greatest degree of emission
reduction achievable through the
application of technology which the
Administrator determines will be
available for the model year to which
such standards apply’’. Similarly, many
commenters stated that EPA should
finalize FEL caps that match the CARB
Omnibus FEL caps (i.e., 100 mg-hp-hr in
2024–2026 for all engine classes; 50 mg/
hp-hr in 2027 and later for LHDEs and
MHDE and 65 mg/hp-hr in 2027–2030
and 70 mg/hp-hr in 2031 and later for
HHDEs). These commenters argue that
aligning the FEL caps in the EPA final
rule with those in the CARB Omnibus
would reflect the technologies available
in 2027 and later, and better align with
the CAA 202(a)(3)(A) requirement for
standards that reflect the greatest degree
of emission reduction achievable.
Commenters provide several lines of
support that the CARB Omnibus FEL
caps should provide the technical
maximum for the EPA FEL caps.
Namely, commenters stated that
manufacturers will have been producing
products to meet CARB Omnibus
standard of 50 mg/hp-hr starting in
2024. They further state that two diesel
engine families have been certified with
CA for MY2022 at a FEL of 160 mg/hphr, which is only slightly higher than
the FEL EPA proposed under option 1
for MY 2027 and would continue under
the proposed FEL cap until MY2030.
Finally, a commenter pointed to SwRI
data showing that 50 mg/hp-hr can be
achieved with what the commenter
considers to be ‘‘minor changes to
engine configuration.’’
407 EPA
is reviewing a waiver request under CAA
section 209(b) from California for the Omnibus rule.
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Commenters further argue that EPA
should not base the FEL cap in the final
rule on the average performance of
recently certified engines since these
engines were designed to comply with
the current standards, which were set
over 20 years ago, and do not utilize the
emissions controls technologies that
would be available in 2027.
Commenters stated that EPA did not
consider the extent to which the
proposed FEL cap could adversely affect
the emissions reductions expected from
the rule. Commenters note that although
EPA has previously set the FEL cap at
the level of the previous standard, the
current FEL cap was set lower than the
previous standard due to the 90 percent
reduction between the previous
standard and the current standard.
Commenters argue that EPA should
similarly set the FEL cap below the
current standard given the same
magnitude in reduction between the
current and proposed standards, and the
greater level of certainty in the
technologies available to meet the
standards in this rule compared to
previous rules.
Other commenters stated that a FEL
cap of 100 mg/hp-hr, or between 50 and
100 mg/hp-hr, would help to prevent
competitive disruptions. Additional
details on comments received on the
proposed FEL caps are available in
section 12.2 of the Response to
Comments document.
Our analysis and rationale for
finalizing FEL caps of 65 mg/hp-hr in
MY 2027 through 2030, and 50 mg/hphr in MY 2031and later includes several
factors. First, we agree with commenters
that the difference between the current
(0.2 g/hp-hr) standard and the standards
we are finalizing for MY 2027 and later
suggests that FEL caps lower than the
current standard are appropriate to
ensure that available emissions control
technologies are adopted. This is
consistent with our past practice when
issuing rules for heavy-duty onroad
engines or nonroad engines in which
there was a substantial (i.e., greater than
50 percent) difference between the
numeric levels of the existing and new
standards (69 FR 38997, June 29, 2004;
66 FR 5111, January 18, 2001).
Specifically, by finalizing FEL caps
below the current standards, we are
ensuring that the vast majority of new
engines introduced into commerce
include updated emissions control
technologies compared to the emissions
control technologies manufacturers use
to meet the current standards.408
408 As discussed in Section IV.G.9, we are
finalizing an allowance for manufacturers to
continue to produce a small number (5 percent of
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4393
Second, finalizing FEL caps below the
current standard is consistent with
comments from manufacturers stating
that a FEL cap of 100 mg/hp-hr or
between 50 and 100 mg/hp-hr would
help to prevent competitive disruptions
(i.e., require all manufactures to make
improvements in their emissions control
technologies).
The specific numeric levels of the
final FEL caps were also selected to
balance several factors. These factors
include providing sufficient assurance
that low-emissions technologies will be
introduced in a timely manner, which is
consistent with our past practice (69 FR
38997, June 29, 2004), and providing
manufacturers with flexibility in their
product planning or assurance against
unforeseen emissions-related problems
that may arise. In the early years of the
program (i.e., MY2027 through 2030),
we are finalizing a FEL cap of 65 mg/
hp-hr to place more emphasis on
providing manufacturers flexibility and
assurance against unforeseen emissions
control issues in order to ensure a
smooth transition to the new standards
and avoid market disruptions. A smooth
transition in the early years of the
program will help ensure the public
health benefits of the final program by
avoiding delayed emissions reductions
due to slower fleet turnover than may
occur without the flexibility of the final
ABT. Thus, the final FEL cap in MY
2027 through 2030 can help to ensure
the expected emissions reductions by
providing manufacturers with flexibility
to meet the final standards through the
use of credits up to the FEL cap. In the
later years of the program (i.e., MY 2031
and later), we are finalizing a FEL cap
of 50 mg/hp-hr to place more emphasis
on ensuring continued improvements in
the emissions control technologies
installed on new engines.
We disagree with certain commenters
stating that a certain numeric level of
the FEL cap does or does not align with
the CAA requirement to set ‘‘standards
which reflect the greatest degree of
emission reduction achievable through
the application of technology which the
Administrator determines will be
available for the model year to which
such standards apply’’; rather, given the
technology-forcing nature of the final
standards, an optional compliance
production volume) of engines that meet the current
standards for a few model years (i.e., through MY
2029); thus, the vast majority of, but not all, new
engines will need to include updated emissions
control technologies compared to those used to
meet today’s standards until MY 2031, when all
engines will need updated emissions control
technologies to comply with the final standards.
See Section IV.G.9 for details on our approach and
rationale for including this allowance in the final
rule.
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pathway, including the FEL caps and
other elements of the ABT program,
through the final rule is consistent with
requirements under CAA section
202(a)(3)(A).409 Nevertheless, as
described in this Section IV.G.4, we are
finalizing lower FEL caps than proposed
as part of a carefully balanced final ABT
program that provides flexibilities for
manufacturers to generate NOX
emissions credits while assuring that
available emissions control technologies
are adopted and the emissions
reductions expected from the final
program are realized.
Finally, we disagree with commenters
stating a FEL cap can adversely affect
the emissions reductions expected from
the final rule. Inherent in the ABT
program is the requirement for
manufacturers producing engines above
the emissions standard to also produce
engines below the standard or to
purchase credits from another
manufacturer who has produced lower
emitting engines. As such, while the
FEL cap constrains the extent to which
engines can emit above the level of the
standard, it does not reduce the
expected emissions reductions because
higher emitting engines must be
balanced by lower emitting engines.
Without credit multipliers, an ABT
program, and the associated FEL cap,
may impact when emissions reductions
occur due to manufacturers choosing to
certify some engines to a more stringent
standard and then later use credits
generated from those engines, but it
does not impact the absolute value of
the emissions reductions. Rather, to the
extent that credits are banked, there
would be greater emissions reductions
earlier in the program, which leads to
greater public health benefits sooner
than would otherwise occur; as
discussed earlier in this Section IV.G,
benefits realized in the near term are
worth more to society than those
deferred to a later time.
The FEL caps for the final rule have
been set at a level to ensure sizeable
emission reductions from the existing
2010 standards, while providing
manufacturers with flexibility to meet
the final standards. When combined
with the other restrictions in the final
ABT program (e.g., credit life, averaging
sets, expiration of existing credit
balances), we believe the final FEL caps
of 65 mg/hp-hr in MY 2027 through
2030, and 50 mg/hp-hr in MY 2031 and
later avoid potential adverse effects on
409 See
NRDC v. Thomas, 805 F. 2d 410, 425 (D.C.
Cir. 1986) (upholding averaging as a reasonable and
permissible means of implementing a statutory
provision requiring technology-forcing standards).
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the emissions reductions expected from
the final program.
5. Credit Life for MY 2027 and Later
Credits
As proposed, we are finalizing a fiveyear credit life for NOX emissions
credits generated and used in MY 2027
and later, which is consistent with the
existing credit life for CO2. In this
section, IV.G.5, we briefly summarize
our proposed credit life, stakeholder
comments on the proposed credit life,
and then discuss EPA’s responses to
comments along with our rationale for
credit life in the final rule. Section
IV.G.7 discusses credit life of credits
generated in MYs 2022 through 2026 for
use in 2027.
We proposed to update the existing
credit life provisions in 40 CFR
1036.740(d) to apply for both CO2 and
NOX credits. The proposal updated the
current unlimited credit life for NOX
credits such that NOX emission credits
generated for use in MY 2027 and later
could be used for five model years after
the year in which they are generated.410
For example, under the proposal credits
generated in model year 2027 could be
used to demonstrate compliance with
emission standards through model year
2032. We also requested comment on
our proposed five-year credit life.
Several commenters provided
perspectives on the proposal to revise
the credit life of NOX emissions credits
from unlimited to five years.
Commenters took several different
positions, including supporting the
proposed five-year credit life, arguing
that three years, not five, is the more
appropriate credit life period, and
arguing that credit life should be
unlimited. Additional details and a
summary of comments received on the
proposed credit life are available in
section 12 of the Response to Comments
document.
The commenter supporting the
proposed five-year credit life, rather
than an unlimited credit life, states that
they conducted an analysis that showed
manufacturers had accrued credits from
2007–2009 MYs, which could have been
used to certify engines up to the FEL
cap in the Omnibus 2024–2026 program
and would have delayed emissions
reductions in those years. They further
state that unlimited credit life would
allow manufacturers to produce higher
emitting engines against more stringent
standards for many years (e.g., in
MY2030).
410 As discussed in Section IV.G.10, we are not
finalizing the proposed allowance for
manufacturers to generate credits from BEVs or
FCEVs, and thus the credit life provisions in 40 CFR
1036.740(d) do not apply to BEVs or FCEVs.
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The commenter arguing that three
(not five) years is an appropriate credit
life to average out year-to-year
variability stated that three years aligns
with the CAA requirement for three
years of stability between changes in
standards, and it represents the pace of
improvement that manufacturers
include in their product planning. The
commenter argues that three years
would be more protective under the
CAA and is the duration that EPA
previously used for NOX and PM
emissions credits. Finally, the
commenter states that EPA has not
justified its choice of five years.
Commenters who urged EPA to
finalize an unlimited credit life for NOX
emissions credits did not provide data
or rationale to support their assertion.
After further consideration, including
consideration of public comments, EPA
is finalizing as proposed a five-year
credit life for credits generated and used
in MY 2027 and later. The credit life in
the final rule is based on consideration
of several factors. First, consistent with
our proposal, we continue to believe a
limited credit life, rather than an
unlimited credit life suggested by some
commenters, is necessary to prevent
large numbers of credits accumulating
early in the program from interfering
with the incentive to develop and
transition to other more advanced
emissions control technologies later in
the program. Further, as discussed in
Section IV.G.7, we believe the
transitional credit program in the final
rule addresses key aspects of
manufacturers’ requests for longer credit
life. Second, as explained in the
proposal, we believe a five-year credit
life adequately covers a transition
period for manufacturers in the early
years of the program, while continuing
to encourage technology development in
later years.
We disagree with one commenter who
stated that a three-year credit life is
more appropriate than a five-year credit
life. Rather, we believe five years
appropriately balances providing
flexibility in manufacturers product
planning with ensuring available
emissions control technologies are
adopted. Further, as discussed in
Section IV.G.4, inherent in an ABT
program is the requirement for
manufacturers producing engines above
the emissions standard to also produce
engines below the standard or to
purchase credits from another
manufacturer who has produced lower
emitting engines. As such, while the
five-year credit life in the final rule
constrains the time period over which
manufacturers can use credits, it does
not impact the overall emissions
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reductions from the final rule. In
addition, to the extent that credits are
banked for five-years, the emissions
reductions from those credits occur fiveyears earlier, and as discussed earlier in
this Section IV.G, benefits realized in
the near term are worth more to society
than those deferred to a later time.
Finally, a five-year credit life is
consistent with our approach in the
existing light-duty criteria and GHG
programs, as well as our heavy-duty
GHG program (see 40 CFR 86.1861–17,
86.1865–12, and 1037.740(c)).
As discussed in Section IV.G.7, we are
finalizing a shorter credit life for credits
generated in 2022 through 2026 with
engines certified to a FEL below the
current MY 2010 emissions standards,
while complying with all other MY
2010 requirements, since these credits
are generated from engines that do not
meet the MY 2027 and later
requirements. We are also finalizing
longer credit life values for engines
meeting all, or some of the key, MY
2027 and later requirements to further
incentivize emissions reductions before
the new standards begin (see IV.G.7 for
details).
6. Existing Credit Balances
After further consideration, including
information received in public
comments, the final rule will allow
manufacturers to generate credits in
MYs 2022 and later for use in MYs 2027
and later, as described further in the
following Section IV.G.7. Consistent
with the proposal, in the final program,
manufacturers will not be allowed to
use credits generated prior to model
year 2022 when certifying to model year
2027 and later requirements.
We proposed that while emission
credits generated prior to MY 2027
could continue to be used to meet the
existing emission standards through MY
2026 under 40 CFR part 86, subpart A,
those banked credits could not be used
to meet the proposed MYs 2027 and
later standards (except as specified in
1036.150(a)(3) for transitional and early
credits in 1036.150(a)(1) and (2)). Our
rationale included that the currently
banked NOX emissions credits are not
equivalent to credits that would be
generated under the new program (e.g.,
credits were generated without
demonstrating emissions control under
all test conditions of the new program),
and that EPA did not rely on the use of
existing credit balances to demonstrate
feasibility of the proposed standards.
Some commenters urged EPA to allow
the use of existing credits, or credits
generated after the release of the CTI
ANPR, to be used in MYs 2027 and
later. Commenters stated that EPA has
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not demonstrated the standards are
feasible without the use of credits, and
that the credits were from engines with
improved emissions that provide realworld NOX benefits, even if they are not
certified to all of the test conditions of
the proposed program. They further
stated that not allowing the use of
existing credits in 2027 and later could
discourage manufacturers from
proactively improving emissions
performance. In contrast, other
commenters support the proposal to
discontinue the use of old credits (e.g.,
those generated before 2010) since
allowing the use of these credits would
delay emissions reductions and prevent
a timely transition to new standards.
EPA did not rely on the use of
existing or prior to MY 2027 credit
balances to demonstrate feasibility of
the proposed standards (see Section III)
and continues to believe that credits
from older model years should not be
used to meet the final MY 2027 and
later standards. Credits from older
model years (i.e., MY 2009 or prior)
were generated as manufacturers
transitioned to the current standards,
and thus would not require
manufacturers to introduce new
emissions control technologies to
generate credits leading up to MY 2027.
However, EPA agrees with some
commenters that credits generated in
model years leading up to MY 2027 are
from engines with improved emissions
controls and provide some real-world
NOX benefits, even if they are not
certified to all of the test conditions of
the model year 2027 and later program.
Therefore, the transitional credit
program we are finalizing allows
manufacturers to generate credits
starting in model year 2022 for use in
MYs 2027 and later; however, credits
generated from engines in MYs 2022–
2026 that do not meet all of the MY
2027 and later requirements are
discounted to account for the
differences in emissions controls
between those engines and engines
meeting all 2027 and later requirements
(see Section IV.G.7 and Section 12 of the
RTC for details). For credits generated in
model years prior to MY 2022, we are
finalizing that such emission credits
could continue to be used to meet the
existing emission standards through MY
2026 under 40 CFR part 86, subpart A.
We selected model year 2022 for two
reasons. First, allowing MY 2022 and
later credits inherently precludes
emissions credits from the oldest model
years (i.e., MY 2009 or prior). These
oldest years are when the vast majority
of existing credit balances were
accumulated, to create flexibility in
transitioning to the MY 2007–2010
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4395
standards.411 The oldest model year
credits were not generated with current
emissions control technologies and are
therefore quite distinct from credits
generated under the final standards.
Second, regarding both the oldest MY
credits and those few generated in more
recent years, allowing only MY 2022
and later credits incentivizes
manufacturers to maximize their
development and introduction of the
best available emissions control
technologies ahead of when they are
required to do so in MY2027. As
discussed in IV.G.7, this not only
provides a stepping-stone to the broader
introduction of this technology soon
thereafter, but also encourages the early
production of cleaner vehicles, which
enhances the early benefits of our
program. If we were to allow
manufacturers to use emissions credits
from older model years then there
would be no incentive to apply new
emissions control technologies in the
years leading up to MY 2027. Further,
we recognize that some manufacturers
have begun to modernize some of their
emissions controls in anticipation of
needing to comply with the CARB
Omnibus standards that begin in
2024,412 or potential future Federal
standards under this final rule, and
agree with commenters that it’s
appropriate to recognize the effort to
proactively improve emissions
performance.413 Thus, allowing credits
generated in MY 2022 and later both
recognizes improvements in emissions
controls beyond what is needed to meet
the current standards, and ensures that
only credits generated in the model
years leading up to 2027 can be used to
meet the standards finalized in this rule.
7. Transitional Credits Generated in
MYs 2022 Through 2026
We are finalizing a transitional credit
program that includes several pathways
for manufacturers to generate
transitional credits in MYs 2022 through
2026 that they can then use in MYs
2027 and later. The transitional credit
pathways differ in several ways from
411 EPA compliance data shows that prior to MY
2022, the majority of heavy-duty on-highway engine
manufacturers were not generating NOX emissions
credits in recent model years (i.e., since model year
2009).
412 EPA is reviewing a waiver request under CAA
section 209(b) from California for the Omnibus rule.
413 As discussed in this Section IV.G, the final
ABT program does not allow manufacturers to
generate emissions credits from engines certified to
state emission standards that are different than the
federal standards; however, as discussed in IV.G.7,
manufacturers could generate emissions credits if
they produce larger volumes of engines to sell
outside of those states that have adopted emission
standards that are different than the federal
standards.
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what we proposed based on further
consideration, including the
consideration of public comments. In
this section, IV.G.7, we briefly
summarize our proposed transitional
credit program, stakeholder comments
on the proposed transitional credit
program, and then discuss EPA’s
responses to comments along with our
rationale for the transitional credit
pathways in the final rule.
Under the proposed transitional credit
program, manufacturers would generate
transitional credits in model years 2024
through 2026. As proposed,
manufacturers would have calculated
transitional credits based on the current
NOX emissions standards and useful life
periods; however, manufacturers would
have been required to certify to the
other model year 2027 and later
requirements, including the LLC and
off-cycle test procedures. We proposed
the same five-year credit life for
transitional credits as other credits in
the proposed general ABT program (see
87 FR 17553–17554 March 28, 2022, for
additional details of the proposed
transitional credits).
We requested comment on our
proposed approach to offer transitional
NOX emission credits that incentivize
manufacturers to adopt the proposed
test procedures earlier than required in
MY 2027. We also requested comment
on whether CI engines should be
required to meet the proposed off-cycle
standards to qualify for the transitional
credits, and were specifically interested
in comments on other approaches to
calculating transitional credits before
MY 2027 that would account for the
differences in our current and proposed
compliance programs. In addition, we
requested comment on our proposed
five-year credit life for transitional NOX
emission credits. Finally, we also
requested comment related to our
proposed Early Adoption Incentives on
whether EPA should adopt an incentive
that reflects the MY 2024 Omnibus
requirements being a step more
stringent than our current standards, but
less comprehensive than the proposed
MY 2027 requirements.
Several commenters provided
perspectives on the proposed
transitional credit program under the
ABT program. Most commenters either
opposed allowing manufacturers to
generate NOX emissions credits, or
suggested additional requirements for
generating credits that could be used in
MYs 2027 and later. One commenter
stated that due to lead time and resource
constraints, manufacturers would not be
able to participate in the proposed
transitional credit program. Another
commenter supported the proposed
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transitional credit program. One
commenter also stated that incentives
for compliant vehicles, not just ZEVs,
purchased prior to the MY 2027 will
bring tremendous health benefits to atrisk communities and the nation.
Similarly, one commenter encouraged
EPA to further incentivize emissions
reductions prior to the start of the new
standards by providing additional
flexibilities to use credits in MY 2027
and later if manufacturers were able to
certify prior to MY 2027 a large volume
of engines (i.e., an entire engine service
class) to almost all MY2027 and later
requirements.
Commenters who opposed allowing
manufacturers to generate NOX
emissions credits prior to MY2027 were
concerned that the difference between
Federal and state (i.e., CARB Omnibus)
standards would result in ‘‘windfall of
credits’’ that would allow a large
fraction of engines to emit at the FEL
cap into MY2030 and later. One
commenter stated that EPA has not
adequately assessed the potential
erosion of emissions reductions from
credits generated by engines certifying
to the CARB Omnibus standards.
Another commenter stated that
manufacturers are already certifying to
levels below the current MY2010
standards, and they believe that
certifying to the new test procedures
will take little effort for manufacturers.
The commenter stated that there is no
need to incentivize manufacturers to
adopt proposed test procedures ahead of
MY2027 because they will already be
doing so under the Omnibus program.
They argued that rather than requiring
new testing, EPA should encourage new
technology adoption. Commenters
opposing the transitional credit program
stated that EPA should eliminate the
transitional credit program, or if EPA
choses to finalize the transitional credit
program, then EPA should adjust the
final standards to account for the
transitional credit program impacts, or
revise the transitional credit program
(e.g., shorten credit life to three years,
establish a separate bank for credits
generated by engines in states adopting
the Omnibus standards). Two
commenters stated that EPA should
require engines generating credits prior
to 2027 to meet all of the requirements
of 2027 and beyond; they highlighted
the importance of the 2027 and later
low-load cycle and off-cycle standards
to ensure real-world reductions on the
road, and stated that there should be
consistency in the way credits are
generated and the way they are used.
Similarly, these commenters oppose
credits for legacy engines or legacy
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technologies (i.e., engines or
technologies used to meet the current
emissions standards).
The commenter who stated that
manufacturers would be unable to
generate credits under the proposed
transitional credit due to lead time and
resource constraints argued that
manufacturers would be unable to
adjust their engine development plans
to meet the new LLC and off-cycle test
standards in MY 2024. They further
stated that in many cases deterioration
factor (DF) testing has already started for
MY 2024 engines. The commenter also
argued that they view the ABT program
as part of the emissions standards, and
the proposed transitional credit program
provided less than the four-year lead
time that the CAA requires when setting
heavy-duty criteria pollutant emissions
standards. In addition, the commenter
stated that the proposed transitional
credit program would disincentivize
manufacturers to make real-world NOX
emissions reductions ahead of when
new standards are in place because they
would not be able to design and validate
their engines to meet the requirements
to generate credits.
Finally, a commenter suggested EPA
further encourage additional emissions
reductions prior to the start of new
standards by providing greater
flexibility to use credits in MYs 2027
and later.414 Specifically, this
commenter suggested that EPA provide
a longer credit life (e.g., ten years
compared to the five years proposed for
the ABT program) and also allow the
movement of credits between averaging
sets. The commenter stated that in order
to generate credits with these additional
flexibilities manufacturers would need
to certify an entire engine service class
(e.g., all heavy heavy-duty engines a
manufacturer produced) in a given
model year to a FEL of 50 mg/hp-hr or
less, and meet all other MY 2027 and
later requirements. They further stated
that it may not be appropriate for
natural gas engines to generate credits
with these additional flexibilities since
natural gas engines can meet a 50 mg/
hp-hr FEL today. Finally, the
commenter stated that engines using
these credits in MYs 2027 and later
should be required to certify to a FEL of
50 mg/hp-hr or less. Additional details
on comments regarding the proposed
transitional credit program are included
in section 12 of the Response to
Comments document.
After considering comments on the
proposed transitional credit program,
we are choosing to finalize a revised
414 U.S. EPA. Stakeholder Meeting Log. December
2022.
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version of the proposed transitional
credit program. Similar to the proposed
rule, we are finalizing an optional
transitional credit program to help us
meet our emission reduction goals at a
faster pace, while also providing
flexibilities to manufacturers to meet
new, more stringent emission standards.
Building on the ABT program as whole,
the transitional credit program in the
final rule can benefit the environment
and public health in two ways. First,
early introduction of new emission
control technologies can accelerate the
entrance of lower-emitting engines and
vehicles into the heavy-duty vehicle
fleet, thereby reducing NOX emissions
from the heavy-duty sector and lowering
its contributions to ozone and PM
formation before new standards are in
place. Second, the earlier improvements
in ambient air quality will result in
public health benefits sooner than they
would otherwise occur; these benefits
are worth more to society than those
deferred to a later time, and could be
particularly impactful for communities
already overburdened with pollution.
As discussed in Section II, many state
and local agencies have asked the EPA
to further reduce NOX emissions,
specifically from heavy-duty engines,
because such reductions will be a
critical part of many areas’ strategies to
attain and maintain the ozone and PM2.5
NAAQS. Several of these areas are
working to attain or maintain NAAQS in
timeframes leading up to and
immediately following the required
compliance dates of the final standards,
which underscores the importance of
the early introduction of lower-emitting
vehicles.
The transitional credit program is
voluntary and as such no manufacturer
is required to participate in the
transitional credit program. The
transitional credit program in the final
rule will provide four pathways for
manufacturers to generate credits in
MYs 2022 through 2026 for use in MYs
2027 and later: (1) In MY 2026, certify
all engines in the manufacturer’s heavy
heavy-duty service class to a FEL of 50
mg/hp-hr or less and meet all other EPA
requirements for MYs 2027 and later to
generate undiscounted credits that have
additional flexibilities for use in MYs
2027 and later (2026 Service Class Pull
Ahead Credits); (2) starting in MY 2024,
certify one or more engine family(ies) to
a FEL below the current MY2010
emissions standards and meet all other
EPA requirements for MYs 2027 and
later to generate undiscounted credits
based on the longer UL periods
included in the 2027 and later program
(Full Credits); (3) starting in MY 2024,
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certify one or more engine family(ies) to
a FEL below the current MY2010
emissions standards and meet several of
the key requirements for MYs 2027 and
later, while meeting the current useful
life and warranty requirements to
generate undiscounted credits based on
the shorter UL period (Partial Credits);
(4) starting in MY 2022, certify one or
more engine family(ies) to a FEL below
the current MY2010 emissions
standards, while complying with all
other MY2010 requirements, to generate
discounted credits (Discounted Credits).
All credits generated in the first
pathway have an eight-year credit life
and can therefore be used through MY
2034. All credits generated under the
second or third pathways will expire by
MY2033; all credits generated in the
fourth pathway will expire by MY 2030.
We further describe each pathway and
our rationale for each pathway in this
section (see the final interim provisions
in 40 CFR 1036.150(a) for additional
details).415 In Section IV.G.8 we discuss
our decision to finalize the transitional
credit pathways in lieu of the proposed
Early Adoption Incentives program
(section 12 of the Response to
Comments document includes
additional details on the comments
received on the proposed Early
Adoption Incentives program).
In developing the final transitional
credit program and each individual
pathway, we considered several factors.
For instance, for the transitional credit
program as a whole, one commenter
stated that there should be consistency
in the way the credits are generated and
the way they are used; several
commenters urged EPA to only provide
transitional credits to engines meeting
all the 2027 and later requirements. The
transitional credit program
acknowledges these commenters’ input
by only providing full credit value to
engines meeting all the 2027 and later
requirements [i.e., 2026 Service Class
Pull Ahead Credits and Full Credits
pathways], while providing a lesser
value for credits generated from engines
that do not meet all of the 2027 and later
requirements but still demonstrate
improved emissions performance
compared to the current standards.
We now turn to discussing in detail
each pathway, and the factors we
considered in developing each pathway.
415 We are finalizing as proposed a requirement
that, to generate transitional NOX emission credits,
manufacturers must meet the applicable PM, HC,
and CO emission standards without generating or
using emission credits. For the first and second
pathways, applicable PM, HC, and CO emission
standards are in 40 CFR 1036.104. For the third and
fourth pathways (Partial and Discounted Credits),
applicable PM, HC, and CO emission standards are
in 40 CFR 86.007–11 or 86.008–10.
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The first pathway acknowledges the
significant emissions reductions that
would occur if manufacturers were to
certify an entire service class of heavy
heavy-duty engines to a much lower
numeric standard than the current
standards and meet all other MY 2027
requirements prior to the start of the
new standards. Specifically, compared
to the emissions reductions expected
from the final rule, our assessment
shows significant, additional reductions
in the early years of the program from
certifying the entire heavy heavy-duty
engine fleet to a FEL of 50 mg/hp-hr or
less and meeting all other MY2027
requirements in MY 2026, one model
year prior to the start of the new
standards.416 As discussed throughout
this Section IV.G, emissions reductions,
and the resulting public health benefits,
that are realized earlier in time are
worth more to society than those
deferred to a later time. Based on the
potential for additional, early emissions
reductions, we are finalizing the 2026
Service Class Pull Ahead Credits
pathway with two additional
flexibilities for manufacturers to use the
credits in MYs 2027 and later. First,
2026 Service Class Pull Ahead Credits
have an eight-year credit life (i.e., expire
in MY 2034), which is longer than
credits generated in the other
transitional credit pathways, or under
the main ABT program. Second, we are
allowing 2026 Service Class Pull Ahead
Credits to move from a heavy heavyduty to a medium heavy-duty averaging
set; however, credits moved between
averaging sets will be discounted at 10
percent. We note that a recent
assessment by an independent NGO
shows that allowing credits to move
between service classes could reduce
the overall monetized health benefits of
a program similar to the one in this final
rule; however, the 10 percent discount
rate that we are apply would more than
offset the potential for reduced
emissions reductions. Moreover, as
noted in this section, the early
emissions reductions from this
transitional credit program would
provide important positive benefits,
particularly in communities
416 See RIA Chapter 5.5.5 for additional details on
our assessment of emissions reductions projected to
occur from certifying engines to a FEL of 50 mg/
hp-hr and meeting all other 2027 requirements in
MY 2026. Note that for the purposes of bounding
the potential emissions impacts, we assumed all
heavy heavy-duty engines would participate in the
2026 Service Class Pull Ahead Credits pathway,
and that those credits would be used by both
medium and heavy heavy-duty engines in MY 2027
and later, until manufacturers used all of the
credits.
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overburdened with pollution.417
Further, we are balancing these
additional flexibilities with restrictions
on which engines can participate in the
2026 Service Class Pull Ahead Credits
pathway. Specifically, only heavy
heavy-duty engines may generate 2026
Service Class Pull Ahead Credits; we
expect a much lower level of investment
would be required for natural gas-fueled
engines, light heavy-duty engines, and
SI engines to meet the 2026 Service
Class Pull Ahead Credits requirements
compared to the investment needed for
heavy- heavy-duty engines. We expect
that the combination of discounting
credits moved across averaging sets and
only allowing the heavy heavy-duty
engine service class to participate in the
2026 Service Class Pull Ahead Credits
pathway will appropriately balance the
potential for meaningful emissions
reductions in the early years of the
program with the potential for adverse
competitive disadvantages or
environmental risks from either unequal
investments to generate credits or
producing large volumes of credits from
engines that could easily meet the
requirements of the 2026 Service Class
Pull Ahead Credits pathway. Finally,
engines certified using 2026 Service
Class Pull Ahead Credits in 2027
through 2034 will need to meet a FEL
of 50 mg/hp-hr or less; this requirement
helps to ensure that these credits are
used only to certify engines that are at
least as low emitting as the engines that
generated the credits.
The second pathway (Full Credits)
acknowledges the emissions reductions
that could be achieved prior to the start
of new standards if manufacturers
certify to a FEL lower than today’s
standard and meet all other MY 2027
and later requirements, although
without doing so for an entire engine
service class. This pathway is similar to
our proposed transitional credit
program and is consistent with input
from commenters who highlighted the
importance of meeting MY 2027 and
later requirements such as the low-load
cycle and off-cycle standards to ensure
real-world reductions on the road. As
proposed, all heavy-duty engine service
classes, including heavy-duty natural
gas engines in the respective service
classes, can participate in this pathway.
The third pathway (Partial Credits)
incentivizes manufacturers to produce
engines that meet several of the key
final requirements for MY 2027 and
later, including the LLC and off-cycle
standards for NOX, while meeting the
417 See U.S. EPA. Stakeholder Meeting Log.
December 2022 for details of the assessment by the
independent NGO (ICCT).
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existing useful life and warranty
periods.418 This pathway allows
manufacturers to adopt new emissions
control technologies without
demonstrating durability over the longer
useful life periods required in MY 2027
and later, or certifying to the longer
warranty periods in the final rule. We
expect that some manufacturers may
already be planning to produce such
engines in order to comply with 2024
California Omnibus program; however,
this transitional pathway would
incentivize manufacturers to produce
greater volumes of these engines than
they would otherwise do to comply in
states adopting the Omnibus standards.
Some commenters were concerned that
the proposed transitional credit program
would result in ‘‘windfall credits’’ due
to manufacturers generating credits from
engines produced to comply with more
stringent state standards. As discussed
in IV.G, the final program will not allow
manufacturers to generate credits from
engines certified to meet state standards
that are different from the Federal
standards.419 The Partial Credits
pathway thus avoids ‘‘windfall credits’’
because manufacturers are not allowed
to generate credits from engines
produced to meet the more stringent
2024 Omnibus requirements, but rather
are incentivized to produce cleaner
engines that would benefit areas of the
country where such engines may not
otherwise be made available (i.e.,
outside of states adopting the Omnibus
418 Engines earning Partial Credits must comply
with NOX standards over the Low Load Cycle and
the off-cycle standards. The family emission limits
for the Low Load Cycle and off-cycle standards are
calculated relative to the family emission limit the
manufacturer declares for FTP testing, as described
in 40 CFR 1036.104(c). If we direct a manufacturer
to do in-use testing for an engine family earning
Partial Credits, we may direct the manufacturer to
follow either the in-use testing program specified in
40 CFR part 1036 for NOX, or the in-use testing
program in 40 CFR part 86 for all criteria pollutants.
Except for the NOX standards for the Low Load
Cycle and for off-cycle testing, engines generating
Partial Credits would be subject to all the
certification and testing requirements from 40 CFR
part 86.
419 See final part 1036, subpart H, and 40 CFR
1036.801 (which EPA did not propose any revisions
to in the proposed migration from part 86, subpart
A, to part 1036). See also the substantively similar
definition of U.S.-directed production in current 40
CFR 86.004–2. Under 40 CFR 1036.705(c), which
we are also finalizing as proposed as applicable for
NOX ABT, compliance through ABT does not allow
credit calculations to include engines excluded
from the definition of U.S.-directed production
volume: ‘‘As described in § 1036.730, compliance
with the requirements of this subpart is determined
at the end of the model year based on actual U.S.directed production volumes. Keep appropriate
records to document these production volumes. Do
not include any of the following engines to
calculate emission credits: . . . (4) Any other
engines if we indicate elsewhere in this part 1036
that they are not to be included in the calculations
of this subpart.’’
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program).420 Further, because engines
participating in this pathway will be
certified to shorter useful life periods,
they will generate fewer credits than
engines participating in the third and
fourth pathways (Full Credits and 2026
Service Class Pull Ahead Credits).
The first, second, and third pathways
all include meeting the LLC
requirements for MY 2027 and later.
One commenter suggested meeting the
LLC would require manufacturers to
simply meet a lower numeric standard
than the current standard; however,
EPA disagrees. Certifying to the LLC
will require more than simply meeting
a lower numeric standard since the LLC
is a new test cycle that requires
demonstration of emissions control in
additional engine operations (i.e., low
load) compared to today’s test cycles
(see preamble Section III and section 3
of the Response to Comments document
and for more discussion on the LLC).
Finally, the fourth pathway
(Discounted Credits) allows
manufacturers to generate credits for use
in MY 2027 and later with engines that
are not designed to meet the LLC and
off-cycle standards and so could provide
additional compliance flexibility for
meeting the final standards; however,
since the engines are not meeting the
full requirements of the MY 2027 and
later program the credits are discounted
and will expire before credits generated
in the other transitional credit
pathways. This Discounted Credits
pathway includes consideration of input
from one commenter who stated that it
would be infeasible for manufacturers to
comply with the new LLC and off-cycle
test procedures in MY 2024 in order to
generate credits under the proposed
credit program; they further argued that
for manufacturers relying on credits to
comply with the final standards, the
proposed transitional credit program
would not provide the lead time
required by the CAA. As described in
Section III of this preamble, the new
standards in the final rule are feasible
without the ABT program and without
the use of transitional credits;
participation in ABT is voluntary and is
intended to provide additional
flexibility to manufacturers through an
optional compliance pathway. While
manufacturers have the option of
generating NOX emissions credits under
the transitional credit program in the
final rule, they are not required to do so.
The four-year lead time requirement
under CAA 202(a)(3) does not apply to
these ABT provisions.
420 EPA is reviewing a waiver request under CAA
section 209(b) from California for the Omnibus rule.
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Nevertheless, the final rule allows
credits generated under this Discounted
Credits pathway to incentivize
improvements in emissions controls,
even if the engines are not certified to
the full MY2027 and later requirements.
Credits will be discounted by 40 percent
to account for differences in NOX
emissions during low-load and off-cycle
operations between current engines and
engines certifying to the model year
2027 and later requirements. While we
expect that manufacturers certifying to a
FEL below the current 200 mg/hp-hr
standard will reflect improvement in
emissions control over the FTP and SET
duty-cycles, the discount applied to the
credits accounts for the fact that these
engines are not required to maintain the
same level of emissions control over all
operations of the off-cycle standards, or
during the low-load operations of the
LLC. For example, a manufacturer
certifying a HHDE engine family to a
FEL of 150 mg/hp-hr and all other MY
2010 requirements with a U.S.-directed
production volume of 50,000 engines in
2024 would generate approximately
5,000 credits (see Equation IV–1), which
they would then multiply by 0.6 to
result in a final credit value of 3,000
credits. See the final, revised from
proposal, interim provision in 40 CFR
1036.150(a)(1) for additional details on
the calculation of discounted credits.
Credits generated under this
Discounted Credits pathway could be
used in MY 2027 through MY 2029. The
combination of the discount and limited
number of model years in which
manufacturers are allowed to use these
credits is consistent with our past
practice and helps to addresses some
commenters’ concerns about allowing
legacy engines to generate credits, or
credits generated under the transitional
credit program eroding emissions
reductions expected from the rule (55
FR 30584–30585, July 26,1990). There
are two primary ways that the
Discounted Credits pathway results in
positive public health impacts. First, an
immediate added benefit to the
environment is the discounting of
credits, which ensures that there will be
a reduction of the overall emission
level. The 40 percent discount provides
a significant public health benefit, while
not being so substantial that it would
discourage the voluntary initiatives and
innovation the transitional ABT
program is designed to elicit. Second,
consistent with the benefits of the
overall transitional credit program,
when the ‘‘time value’’ of benefits (i.e.,
their present value) is taken into
account, benefits realized in the near
term are worth more to society than
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those deferred to a later time. The
earlier expiration date of credits in the
Discounted Pathway reflects that these
credits are intended to help
manufacturers transition in the early
years of the program, but we don’t think
they are appropriate for use in later
years of the program. The earlier
expiration of credits is also consistent
with comments that we should finalize
a 3-year credit life for transitional
credits (i.e., credits can be used for 3years once the new standards begin).
As discussed earlier in this Section
IV.G.7, credits generated under the first
pathway (2026 Service Class Pull Ahead
Credits) can be used for eight years,
through MY 2034; we selected this
expiration date to balance incentivizing
manufacturers to participate in the 2026
Credits pathway and thereby realize the
potential for additional, early emissions
reductions, with continuing to
encourage the introduction of improved
emissions controls, particularly as the
heavy-duty fleet continues to transition
into zero emissions technologies.421 As
stated in the preceding paragraphs, all
credits generated in the second and
third pathways can be used through MY
2032. Our rationale for this expiration
date is two-fold. First, providing a sixyear credit life from when the new
standards begin provides a longer credit
life than provided in the final ABT
program for credits generated in MY
2027 and later; similar to the first
pathway, this longer credit life
incentivizes manufacturers to produce
engines that emit lower levels of NOX
earlier than required. Second, the sixyear credit life balances additional
flexibility for manufacturers to
transition over all of their product lines
with the environmental and human
health benefits of early emissions
reductions. This transitional period
acknowledges that resource constraints
may make it challenging to convert over
all product lines immediately when new
standards begin, but maintains emission
reductions projected from program by
requiring the use of credits to certify
engines that emit above the level of the
new standard. While some commenters
stated that manufacturers will have been
complying with the CARB Omnibus
program starting in 2024, we
acknowledge that complying with the
2027 and later Federal standards will
require another step in technology and
thus think it is appropriate to provide
additional flexibility for manufacturers
421 As discussed in RIA 5.5.5, our evaluation
shows that manufacturers would use all 2026
Service Class Pull Ahead Credits in about an eightyear period, which further supports the eight-year
credit life of the 2026 Service Class Pull Ahead
Credits pathway.
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4399
to transition to the new standards
through the use of emissions credits in
the ABT program.
This section describes how to
generate credits for MY 2026 and earlier
engines that are certified to standards
under 40 CFR part 86, subpart A. As
noted in Section III.A.3, we are allowing
manufacturers to continue to certify
engines to the existing standards for the
first part of model year 2027. While
those engines continue to be subject to
standards under 40 CFR part 86, subpart
A, we are not allowing those engines to
generate credits that carry forward for
certifying engines under 40 CFR part
1036.422 Manufacturers may only
generate NOX emissions credits under
transitional credit pathways for MY
2024–2026 engines since one purpose of
transitional credits is to incentivize
emission reductions in the model years
leading up to MY 2027. To the extent
manufacturers choose to split MY 2027,
the engines produced in the first part of
the split MY are produced very close in
time to when the new standards will
apply, and thus we expect that rather
than incentivizing earlier emission
reductions, providing an allowance to
generate NOX emission credits would
incentivize production at higher
volumes during the first part of the split
MY than would otherwise occur (i.e.,
incentivizing more of the MY 2027
production before the final standards
apply). The higher production volume
of engines in the first part of the split
MY could thereby result in additional
NOX emission credits without
additional emission reductions that
would otherwise occur. See preamble
Section III.A.3 for details on the split
model year provision in this final rule.
8. Early Adoption Incentives
EPA is choosing not to finalize the
Early Adoption Incentives program as
proposed. This includes a decision not
to include emissions credit multipliers
in the final ABT program. Rather, we are
finalizing a revised version of the
transitional credit program under the
ABT program as described above in
Section IV.G.7. In this Section IV.G.8 we
briefly describe the proposed Early
Adoption Incentives program,
stakeholder comments on the proposed
Early Adoption Incentives program, and
then discuss EPA’s responses to
comments along with our rationale for
422 MY 2027 engines produced prior to four years
after the date that the final rule is promulgated and
certified to the existing 40 CFR part 86 standards
cannot participate in the part 1036 ABT program;
however, MY 2027 engines certified to 40 CFR part
1036 standards and requirements may participate in
the ABT program specified in 40 CFR part 1036,
subpart H.
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choosing not to finalize the Early
Adoption Incentives program.
We proposed an early adoption
incentive program that would allow
manufacturers who demonstrated early
compliance with all of the final MY
2027 standards (or MY 2031 standards
under proposed Option 1) to include
Early Adoption Multiplier values of 1.5
or 2.0 when calculating NOX emissions
credits. In the proposed Early Adoption
Incentives program, manufacturers
could generate credits in MYs 2024
through 2026 and use those credits in
MYs 2027 and later.
We requested comment on all aspects
of our proposed early adoption
incentive program. We were aware that
some aspects of the proposed
requirements could be challenging to
meet ahead of the required compliance
dates, and thus requested comment on
any needed flexibilities that we should
include in the early adoption incentive
program in the final rule. See 87 FR
17555, March 28, 2022, for additional
discussion on the proposed Early
Adoption Incentives program, including
specifics of our requests for comment.
Several commenters provided general
comments on the proposed Early
Adoption Incentive program. Although
many of the commenters generally
supported incentives such as emissions
credit multipliers to encourage early
investments in emissions reductions
technology, several were concerned that
the emissions credit multipliers would
result in an excess of credits that would
undermine some of the benefits of the
rule; other commenters were concerned
that the multipliers would incentivize
some technologies (e.g., hybrid
powertrains, natural gas engines) over
others (e.g., battery-electric vehicles).
As described in preamble Section
IV.G.7, the revised transitional credit
program that we are finalizing provides
discounted credits for engines that do
not comply with all of the MY 2027 and
later requirements. In addition, after
consideration of comments responding
to our request for comment about
incentivizing early reductions through
our proposed transitional and Early
Adoption Incentive program, the final
transitional credit program includes an
additional pathway that incentivizes
manufacturers to produce engines that
meet several of the key final
requirements for MY 2027 and later,
including the LLC and off-cycle
standards for NOX, while meeting the
current useful life and warranty periods.
We expect that this transitional credit
pathway will incentivize manufacturers
to produce greater volumes of the same
or similar engines that they plan to
produce to comply with the MY 2024
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Omnibus requirements. By choosing not
to finalize the Early Adoption Incentives
program and instead finalizing a
modified version of the Transitional
Credit program, we are avoiding the
potential concern some commenters
raised that the credit multipliers would
result in a higher volume or magnitude
of higher-emitting MY 2027 and later
engines compared to a program without
emission credit multipliers. We believe
the Transitional Credit program we are
finalizing will better balance
incentivizing emissions reduction
technologies prior to MY 2027 against
avoiding an excess of emissions credits
that leads to much greater volumes or
magnitudes of higher-emitting engines
in MYs 2027 and later. Moreover, by not
finalizing the Early Adoption Incentive
program we are avoiding any concerns
that the emissions credit multipliers
would incentivize some technologies
over others (see section 12.5 of the
Response to Comments and preamble
Section IV.G.10 for additional
discussion on battery-electric and fuel
cell electric vehicles in the final rule;
see section 3 of the Response to
Comments for discussion on additional
technology pathways).
9. Production Volume Allowance
After further consideration, including
consideration of public comments, EPA
is finalizing an interim production
volume allowance for MYs 2027
through 2029 in 40 CFR 1036.150(k) that
is consistent with our request for
comment in the proposal, but different
in several key aspects. In particular, the
production volume allowance we are
finalizing allows manufacturers to use
NOX emissions credits to certify a
limited volume of heavy heavy-duty
engines compliant with pre-MY 2027
requirements in MYs 2027 through
2029.423 In addition, since we are
requiring the use of credits to certify MY
2010 compliant heavy heavy-duty
engines in the early years of the final
program, and to aid in implementation,
we are choosing to not limit the
applications that are eligible for this
production volume allowance. Finally,
the production volume allowance in the
final rule will be five percent of the
average U.S.-directed production
volumes of Heavy HDE over three model
years, see 40 CFR 1036.801, and thus
excludes engines certified to different
emission standards in CA or other states
adopting the Omnibus program. In this
section, IV.G.9, we summarize our
423 Engines certified under this production
volume allowance would meet the current, pre-MY
2027 engine provisions of 40 CFR part 86, subpart
A.
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request for comment on a production
volume allowance, related stakeholder
comments, and EPA’s responses to
comments along with our rationale for
the production volume allowance in the
final rule.
In the proposal we stated that we
were considering a flexibility to allow
engine manufacturers, for model years
2027 through 2029 only, to certify up to
five percent of their total production
volume of heavy-duty highway CI
engines in a given model year to the
current, pre-MY 2027 engine provisions
of 40 CFR part 86, subpart A. We stated
the allowance would be limited to
Medium HDE or Heavy HDE engine
families that manufacturers show would
be used in low volume, specialty
vocational vehicles. We noted that such
an allowance from the MY 2027 criteria
pollutant standards may be necessary to
provide engine and vehicle
manufacturers additional lead time and
flexibility to redesign some low sales
volume products to accommodate the
technologies needed to meet the
proposed more stringent engine
emission standards.
We requested comment on the
potential option of a three-year
allowance from the proposed MY 2027
criteria pollutant standards for engines
installed in specialty vocational
vehicles, including whether and why
the flexibility would be warranted and
whether 5 percent of a manufacturers
engine production volume is an
appropriate value for such an interim
provision. In addition, we requested
comment on whether the flexibility
should be limited to specific vocational
vehicle regulatory subcategories and the
engines used in them.
Several commenters provided
perspectives on our request for
comment on providing an additional
flexibility that would allow
manufacturers to certify up to five
percent of their total production volume
of 2027 through 2029 MY medium and
heavy HDEs to the current Federal
engine provisions. Many environmental
and state organizations opposed the
potential production volume allowance,
while most manufacturers and one
supplier generally supported the
potential allowance although they
suggested changes to the parameters
included in the proposal.
Commenters opposing the production
volume allowance had two primary
concerns. First, they stated that the
production volume flexibility is not
needed because there is enough lead
time between now and MY 2027 to
develop the technologies and overcome
any packaging challenges. One
commenter further noted that the CARB
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Omnibus standards would already be in
effect in 15 percent of the market.
Second, commenters argued that the
production volume allowance would
result in high NOX emissions and
adverse health effects, particularly in
high-risk areas, which would
undermine the effectiveness of the rule
to reduce emissions and protect public
health. One commenter noted that
HHDEs last for many years before being
scrapped and that the production
volume allowance, combined with other
flexibilities in the proposal, could result
in significant emissions impacts for
many years to follow, which would
create extreme difficulty for California
and other impacted states to achieve air
quality goals. Another commenter
estimated that in MY 2027 through
2029, the production volume allowance
would result in 20,000 vehicles emitting
nearly 6 times more NOX on the FTP
cycle than proposed Option 1, and that
these vehicles could represent 20–25
percent of the total NOX emissions from
MY 2027 through 2029 vehicles. Still
another commenter stated that the
production volume allowance would
result in up to a 45 percent increase in
NOX emissions inventory for each
applicable model year’s production
from a manufacturer with products in a
single useful life and power rating
category; the commenter noted that the
emissions inventory impact could be
even greater if a manufacturer used the
five percent allowance for engines with
longer useful life periods and higher
power ratings. One commenter opposing
the production volume allowance stated
that EPA should not exempt any engines
from complying with the adopted new
emission standards for any amount of
time. Other commenters opposing the
production volume allowance stated
that if EPA chose to finalize a
production allowance then emissions
from those engines should be offset with
ABT emission credits to protect
vulnerable impacted communities.
Finally, one commenter opposing the
production volume allowance state that
if EPA chose to finalize the production
allowance then the Agency should
provide strong technical justification for
each engine category subject to the
provision.
Commenters generally supporting the
production volume allowance suggested
several ways to further limit the
flexibility, or suggested additional
flexibilities based on the CARB
Omnibus program. For instance, several
engine manufacturers and their trade
association suggested limiting the
provision to include only engines with
low annual miles traveled to minimize
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the emissions inventory impacts. These
commenters suggested limiting the
allowance to engines with greater than
or equal to 525 hp or 510 hp in specific
vehicle applications, namely: Heavyhaul tractors and custom chassis motor
homes, concrete mixers, and emergency
vehicles. Two engine manufacturers
further suggested the production
volume allowance include vehicles
where aftertreatment is mounted off the
frame rails, or that EPA review and
approve applications demonstrating
severe packaging constraints for low
volume, highly specialized vocational
applications. Another engine
manufacturer argued that manufacturers
need to be able to carry over some
existing engines into MY 2027 and later
for a few years in order to adequately
manage investments and prioritize ultralow NOX and ZEV technology adoption
in the applications that make the most
sense. They further stated that EPA
should consider alternate credit
program options that can be used to
truly manage investment and to
prioritize appropriate applications by
allowing manufacturers to leverage
credits to stage development programs.
One engine manufacturer and one
supplier suggested EPA consider
programs similar to the CARB Omnibus’
separate certification paths for ‘legacy
engines,’ emergency vehicles, and lowvolume high horsepower engines.
Additional details on comments
received on the request for comment on
a potential production volume
allowance are available in section 12.7
of the Response to Comments.
After considering comments on the
proposed production volume allowance,
we are finalizing an allowance in MY
2027 through 2029 for manufacturers to
certify up to five percent of their Heavy
HDE U.S.-directed production volume
averaged over three model years (MY
2023 through 2025) as compliant with
the standards and other requirements of
MY 2026 (i.e., the current, pre-MY 2027
engine provisions of 40 CFR part 86,
subpart A). As explained earlier in this
Section IV.G, U.S.-directed production
volume excludes engines certified to
different state emission standards (e.g.,
would exclude engines certified to
CARB Omnibus standards if EPA grants
the pending waiver request), and thus
would be a smaller total volume than all
Heavy HDE engine production in a
given model year.424 425 By finalizing a
production volume allowance based on
the average U.S.-directed production
424 See final part 1036, subpart H, and 40 CFR
1036.801.
425 EPA is reviewing a waiver request under CAA
section 209(b) from California for the Omnibus rule.
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4401
volume over three model years (MY
2023 through 2025), rather than an
allowance that varies by production
volume in each of the model years
included in the allowance period (MY
2027 through 2029), we are providing
greater certainty to manufacturers and
other stakeholders regarding the number
of engines that could be produced under
this allowance. Further, we avoid the
potential for economic conditions in
any one year to unduly influence the
volume of engines that could be
certified under this allowance. Based on
EPA certification data, we estimate that
five percent MY 2021 Heavy HDE would
result in approximately 12,000 engines
per year permitted under this
allowance.426
We are limiting the final production
volume allowance to Heavy HDE, rather
than Heavy HDE and Medium HDE as
proposed, because comments from
manufacturers generally pointed to
Heavy HDE applications or otherwise
suggested limiting the allowance to
larger engines (e.g., greater than 510 hp).
After considering comments on the
vehicle categories to include in the
production volume allowance, we are
choosing not to specify the vehicle
categories for engines certified under
this production volume. Our rationale
includes three main factors. First, we
are requiring manufacturers to use
credits to certify engines under the
production volume allowance, which
will inherently result in the production
of lower-emitting engines to generate
the necessary credits. We believe
requiring emission credits to certify
engines under the production volume
allowance better protects the expected
emission reductions from the final rule
than limiting the production allowance
to specific vehicle categories. Our
approach is consistent with some
commenters’ recommendation to
finalize a program that required the use
of emission credits to protect vulnerable
impacted communities by ensuring that
lower-emitting engines are produced
earlier to generate the credits necessary
to produce engines certified under this
allowance. Second, a variety of vehicle
categories were identified in comments
as vehicle categories for which
manufacturers may need additional lead
time and flexibility to redesign to
accommodate the technologies needed
to meet the final emission standards. We
expect that the specific vehicle
426 We note that there would be fewer engines
eligible for this allowance in the event we approve
the pending waiver request since our existing
regulations provide that the production volume
allowance would exclude engines certified to state
emission standards that are different than the
federal standards.
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category(ies) for which additional lead
time and flexibility is of interest will
vary by manufacturer, and thus are
choosing not to specify vehicle
categories to avoid competitive
disruptions. Finally, we are choosing
not to limit the production volume
allowance to specific vehicle categories
to simplify and streamline
implementation; the specific vehicle in
which an engine will be installed is not
always known when an engine is
produced, which would make
implementing restrictions on engines
installed in specific vehicle categories
challenging for both EPA and
manufacturers.
We continue to believe it is important
to ensure that technology turns over in
a timely manner and that manufacturers
do not continue producing large
numbers of higher-emitting pre-MY
2027 compliant engines once the MY
2027 standards are in place. The
combination of a limited production
volume (i.e., five percent of the average
U.S.-directed production volume over
three model years, (MY 2023 through
2025, in MYs 2027 through 2029) and a
requirement to use credits will prevent
the production of large numbers of these
higher emitting engines, while
providing additional flexibility for
manufacturers to redesign engine
product lines to accommodate the
technologies needed to meet the final
emission standards.
For engines certified under the
production volume allowance,
manufacturers would need to meet the
standards and related requirements that
apply for model year 2026 engines
under 40 CFR part 86, subpart A. Engine
families must be certified as separate
engine families that qualify for
carryover certification, which means
that the engine family would still be
properly represented by test data
submitted in an earlier model year.
Manufacturers would need to declare
a NOX family emission limit (FEL) that
is at or below the standard specified in
40 CFR 86.007–11 and calculate
negative credits by comparing the
declared NOX FEL to the FTP emission
standard for model year 2027 engines.
In addition, manufacturers would
calculate negative credits using a value
for useful life of 650,000 miles to align
with the credit calculation for engines
that will be generating credits under 40
CFR part 1036 starting in model year
2027 (see Equation IV–I for credit
calculation). The inclusion of useful life
and work produced over the FTP in the
calculation of credits addresses some
commenters’ concern regarding the
production of engines with higher
power ratings and longer useful life
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periods under the production volume
allowance. Manufacturers would need
to demonstrate compliance with credit
accounting based on the same ABT
reporting requirements that apply for
certified engines under 40 CFR part
1036.
See 40 CFR 1036.150(k) for additional
details on the limited production
volume allowance in the final rule.
10. Zero Emission Vehicle NOX
Emission Credits
After further consideration, including
consideration of public comments, EPA
is not finalizing the proposed allowance
for manufacturers to generate NOX
emissions credits from heavy-duty zero
emissions vehicles (ZEVs). Rather, the
current 40 CFR 86.016–1(d)(4), which
specifies that heavy-duty ZEVs may not
generate NOX or PM emission credits,
will continue to apply through MY
2026, after which 40 CFR 1037.1 will
apply. The final 40 CFR 1037.1 migrates
without revisions the text of 40 CFR
86.016–1(d)(4), rather than the revisions
we proposed to allow manufacturers to
generate NOX emissions credits from
ZEVs.427 428 In this Section IV.G.10, we
briefly describe the proposal to allow
manufacturers to generate NOX
emissions credits from ZEVs; the
comments received on the proposal to
allow ZEV NOX credits; and EPA’s
response to those comments, which
includes our rationale for the approach
to ZEV NOX credits in the final rule.
We proposed that if manufacturers
met certain requirements, then they
could generate NOX emissions credits
from battery-electric vehicles, BEVs, and
fuel cell electric vehicles, FCEVs; we
refer to BEVs and FCEVs collectively as
zero emissions vehicles, ZEVs.429 Under
427 At the time of proposal, we referred to batteryelectric vehicles (BEVs) and fuel cell electric
vehicles (FCEVs); in this final rule we generally use
the term zero emissions vehicles (ZEVs) to
collectively refer to both BEVs and FCEVs.
428 As proposed, we are consolidating
certification requirements for BEVs and FCEVs over
14,000 pounds GVWR in 40 CFR part 1037 such
that manufacturers of BEVs and FCEVs over 14,000
pounds GVWR would certify to meeting the
emission standards and requirements of part 1037,
as provided in the current 40 CFR 1037.1. The final
1037.1 migrates without revisions the text of 40
CFR 86.016–1(d)(4), rather than the revisions we
proposed to allow manufacturers to generate NOX
emissions credits from BEVs and FCEVs. See
preamble Section III for additional details on the
migration of 40 CFR 86.016–1(d)(4) to 40 CFR
1037.1.
429 We also proposed to allow manufacturers to
optionally test the hybrid engine and powertrain
together, rather than testing the engine alone, to
demonstrate the NOX emission performance of
hybrid electric vehicle (HEV) technologies; if the
emissions results of testing the hybrid engine and
powertrain together showed NOX emissions lower
than the final standards, then manufacturers could
choose to participate in the NOX ABT program; see
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the proposal, manufacturers would
calculate the value of NOX emission
credits generated from ZEVs using the
same equation provided for engine
emission credits (see Equation IV–1 in
final preamble Section IV.G.2). To
generate the inputs to the equation, we
proposed that manufacturers would
submit test data at the time of
certification, which is consistent with
requirements for CI and SI engine
manufacturers to generate NOX
emissions credits. We proposed that
vehicle manufacturers, rather than
powertrain manufacturers, would
generate vehicle credits for ZEVs since
vehicle manufacturers already certify
ZEVs to GHG standards under 40 CFR
part 1037. To ensure that ZEV NOX
credits were calculated accurately, and
reflected the environmental and public
health benefits of vehicles with zero
tailpipe emissions over their full useful
life, we proposed that in MY 2024 and
beyond, ZEVs used to generate NOX
emission credits would need to meet
certain battery and fuel cell performance
requirements over the useful life period
(i.e., durability requirements).
We requested comment on the general
proposed approach of allowing ZEVs to
generate NOX credits, which could then
be used in the heavy-duty engine ABT
program. We also requested comment
on several specific aspects of our
proposal. See 87 FR 17558, March 28,
2022, for additional discussion on the
proposal to allow manufacturers to
generate NOX emissions credits from
ZEVs if those vehicles met the specified
requirements.
Numerous commenters provided
feedback on EPA’s proposal to allow
manufacturers to generate NOX
emissions credits from ZEVs. The
majority of commenters oppose
allowing manufacturers to generate NOX
emissions credits from ZEVs. Several
additional commenters oppose ZEV
NOX emissions credits unless there were
restrictions on the credits (e.g., shorter
credit life, sunsetting credit generation
in 2026). Other commenters support
allowing manufacturers to generate NOX
emissions credits from electric vehicles.
Arguments from each of these
commenter groups are summarized
immediately below.
Commenters opposing NOX emissions
credits for ZEVs present several lines of
argument, including the potential for:
(1) Substantial impacts on the emissions
reductions expected from the proposed
rule, which could also result in
disproportionate impacts in
disadvantaged communities already
preamble Section III.A for details on HEVs in the
final rule.
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overburdened with pollution; (2) a lack
of improvements in conventional engine
technologies; and (3) ZEV NOX credits
to result higher emissions from internal
combustion engines, rather than further
incentivizing additional ZEVs (further
noting that other State and Federal
actions are providing more meaningful
and less environmentally costly HD ZEV
incentives). Stakeholders opposing NOX
emissions credits from ZEVs were
generally environmental or state
organizations, or suppliers of heavyduty engine and vehicle components.
In contrast, several commenters
support allowing manufacturers to
generate these credits. Many of these
commenters are heavy-duty engine and
vehicle manufacturers. Commenters
supporting an allowance to generate
NOX emissions credits from ZEVs also
provided several lines of argument,
including the potential for: (1) ZEVs to
help meet emissions reductions and air
quality goals; (2) ZEV NOX credits to be
essential to the achievability of the
standards for some manufacturers; and
(3) ZEV NOX credits to allow
manufacturers to manage investments
across different products and ultimately
result in increased ZEV deployment.
Each of these topic areas is discussed
further in section 12.5 of the Response
to Comments document.
Three considerations resulted in our
decision not to finalize at this time the
allowance for manufacturers to generate
NOX emissions credits from heavy-duty
ZEVs. First, the standards in the final
rule are technology-forcing, yet
achievable for MY2027 and later
internal combustion engines without
this flexibility. Second, since the final
standards are not based on projected
utilization of ZEV technology, and given
that we believe there will be increased
penetration of ZEVs in the HD fleet by
MY2027 and later, we are concerned
that allowing NOX emissions credits
would result in fewer emissions
reductions than intended from this
rule.430 For example, by allowing
manufacturers to generate ZEV NOX
credits, EPA would be allowing higher
emissions (through engines using
credits to emit up to the FEL cap) in MY
2027 and later, without requiring
commensurate emissions reductions
(through additional ZEVs beyond those
already entering the market without this
rule), which could be particularly
430 For example, the recently passed Inflation
Reduction Act (IRA) has many incentives for
promoting zero-emission vehicles, see Sections
13403 (Qualified Clean Vehicles), 13404
(Alternative Fuel Refueling Property Credit), 60101
(Clean Heavy-Duty Vehicles), 60102 (Grants to
Reduce Air Pollution at Ports), and 70002 (United
States Postal Service Clean Fleets) of H.R. 5376.
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impactful in communities already
overburdened by pollution. Third, we
continue to believe that testing
requirements to ensure continued
battery and fuel cell performance over
the useful life of a ZEV may be
important to ensure the zero-emissions
tailpipe performance for which they are
generating NOX credits; however, after
further consideration, including
consideration of public comments, we
believe it is appropriate to take
additional time to work with industry
and other stakeholders on any test
procedures and other specifications for
ZEV battery and fuel cell performance
over the useful life period of the ZEV
(see section 12.6 of the Response to
Comments document for additional
detail on comments and EPA responses
to comments on the proposed ZEV
testing and useful life and warranty
requirements).
In section 12.6 of the Response to
Comments document, we further
discuss each of these considerations in
our decision not to finalize the
allowance for manufacturers to generate
NOX emissions credits from ZEVs.
Additional detail on comments received
and EPA responses to comments,
including comments on more specific
aspects of comments on the proposed
allowance for ZEV NOX emissions
credits, such as testing, useful life, and
warranty requirements for ZEVs, are
also available in section 12.6 of the
Response to Comments document. Our
responses to comments on the proposed
vehicle certification for ZEVs are
summarized in preamble Section III,
with additional detail in section 12.6.3
of the Response to Comments
document.
V. Program Costs
In Chapter 3 of the RIA, we
differentiate between direct, indirect,
and operating costs when estimating the
costs of the rule. ‘‘Direct’’ costs
represent the direct manufacturing costs
of the technologies we expect to be used
to comply with the final standards over
the final useful lives; these costs accrue
to the manufacturer. In this section we
use those costs to estimate the yearover-year manufacturing costs going
forward from the first year of
implementation. ‘‘Indirect’’ costs, i.e.,
research and development (R&D),
administrative costs, marketing, and
other costs of running a company, are
associated with the application of the
expected technologies and also accrue
to the manufacturer. Like direct costs,
indirect costs are expected to increase
under the final standards, in part due to
the useful life provisions. Indirect costs
are also expected to increase under the
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4403
final program due to the warranty
provisions. We term the sum of these
direct and indirect costs ‘‘technology
costs’’ or ‘‘technology package costs.’’
They represent the costs incurred by
manufacturers—i.e., regulated entities—
to comply with the final program.431
‘‘Operating’’ costs represent the costs of
using the technology in the field.
Operating costs include, for example,
changes in diesel exhaust fluid (DEF)
consumption or fuel consumption.
These costs accrue to the owner/
operator of MY 2027 and later heavyduty vehicles.432 We present total costs
associated with the final program in
Section V.C. All costs are presented in
2017 dollars consistent with the
proposed cost analysis, unless noted
otherwise.
We requested comment on all aspects
of the cost analysis. In particular, we
requested comment on our estimation of
warranty and research and development
costs via use of scalars applied to
indirect cost contributors (see Section
V.A.2) and our estimates of emission
repair cost impacts (see Section V.B.3).
We also requested that comments
include supporting data and/or
alternative approaches that we could
have considered when developing
estimates for the final rulemaking.
In response to our requests, we
received many helpful comments,
although lack of data in conjunction
with some comments made it
challenging to evaluate the changes
suggested by the commenter. After
careful consideration of the comments
we received, we have made several
changes to the final cost analysis
relative to the proposal. Those changes
are summarized in Table V–1. Note that,
throughout this discussion of costs, we
use the term regulatory class which
defines vehicles with similar emission
standards (see Chapter 5.2.2 of the RIA);
we use the term regulatory class for
consistency with our MOVES model
and its classification system so that our
costs align with our inventory estimates
431 More precisely, these technology costs
represent costs that manufacturers are expected to
attempt to recapture via new vehicle sales. As such,
profits are included in the indirect cost calculation.
Clearly, profits are not a ‘‘cost’’ of compliance—
EPA is not imposing new regulations to force
manufacturers to make a profit. However, profits are
necessary for manufacturers in the heavy-duty
industry, a competitive for-profit industry, to
sustain their operations. As such, manufacturers are
expected to make a profit on the compliant vehicles
they sell, and we include those profits in estimating
technology costs.
432 Importantly, the final standards, useful lives,
and warranty periods apply only to new, MY 2027
and later heavy-duty vehicles. The legacy fleet is
not subject to the new requirements and, therefore,
users of prior model year vehicles will not incur the
operating costs we estimate.
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and the associated benefits discussed in
Sections VI, VII and VIII.
TABLE V–1—MAJOR CHANGES TO THE COST ANALYSIS SINCE PROPOSAL
Area of change
Proposed analysis
Final analysis
Warranty costs ...............
Warranty contributions to indirect costs were scaled using
the ratio of proposed provisions (miles/age) to the baseline provisions.
Warranty costs ...............
Baseline warranty costs were estimated for the regulated
warranty period only (i.e., the analysis assumed that no
vehicles were purchased with extended warranties).
Repair costs used a cost per mile curve derived from a
Fleet Advantage Whitepaper with direct manufacturing
cost (DMC) ratio scalars applied to determine cost per
mile values for different regulatory classes.
Used AEO2018 fuel prices in 2017 dollars ............................
Warranty costs are calculated using a starting point of $1,000 (2018 dollars, $976 in 2017 dollars) per year of warranty coverage for a vehicle
equipped with a heavy HDE; warranty costs for other regulatory classes
were scaled by the ratio of the direct manufacturing costs (DMC) for the
regulatory class to the DMC of the heavy HDE regulatory class.
Baseline warranty costs are estimated assuming that a percentage of vehicles are purchased with extended warranties.
Emission repair costs ....
Fuel prices .....................
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Technology piece costs
Exhaust aftertreatment system (EAS) costs were based on
an ICCT methodology with updates by EPA.
A. Technology Package Costs
Commenters’ primary comment with
respect to our proposed technology
package costs dealt with the need to
replace the emission control system due
to the combination of the low NOX
standards with the long warranty and
useful life provisions under proposed
Option 1. Another comment with
respect to our proposed technology
package costs dealt with the estimated
warranty costs, including both the
methodology used and the magnitude of
the cost estimated by EPA. As explained
in Sections III and IV, the final program
neither imposes numeric NOX standards
as stringent as, nor does the final rule
for heavy HDE contain warranty and
useful life provisions as long as,
proposed Option 1. We address these
comments in more detail in section 18
of the RTC. EPA considers the concerns
raised in first of these comments to be
obviated by the final emission standards
and regulatory useful life values, in light
of which we foresee no need for a
routine replacement of the entire
emission control system to maintain inuse compliance as suggested by some
commenters. Regarding the second, as
discussed in more detail in Section
V.A.2 and section 18 of the RTC, EPA
has updated the warranty cost
methodology, including based on
information submitted by commenters,
and this has resulted in different costs
associated with warranty.
Individual technology piece costs are
presented in Chapter 3 of the RIA. The
direct manufacturing costs (DMC)
presented in RIA Chapter 3 use a
different dollar basis than the cost
analysis, and as such, the DMC values
presented here have been adjusted to
2017 dollars. Following the first year of
implementation, the costs also account
for a learning effect to represent the cost
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Repair costs use a 2021 study by the American Transportation Research
Institute (ATRI) in place of the Fleet Advantage Whitepaper.
Uses AEO2019 fuel prices for consistency with the final rule version of the
MOVES model while continuing with 2017 dollars.
EAS costs have been updated and are based on FEV teardowns as described in RIA Chapter 3.
reductions expected to occur via the
‘‘learning by doing’’ phenomenon.433
This provides a year-over-year cost for
each technology package—where a
technology package consists of the
entire emission-control system—as it is
applied to new engine sales. We then
apply industry standard ‘‘retail price
equivalent’’ (RPE) markup factors, with
adjustments discussed in the rest of this
section, to estimate indirect costs
associated with each technology
package. Both the learning effects
applied to direct costs and the
application of markup factors to
estimate indirect costs are consistent
with the cost estimation approaches
used in EPA’s past transportationrelated regulatory programs. The sum of
the direct and indirect costs represents
our estimate of technology costs per
vehicle on a year-over-year basis. These
technology costs multiplied by
estimated sales then represent the total
technology costs associated with the
final program.
This cost calculation approach
presumes that the expected technologies
will be purchased by original equipment
manufacturers (OEMs) from their
suppliers. So, while the DMC estimates
include the indirect costs and profits
incurred by the supplier, the indirect
cost markups we apply cover the
indirect costs incurred by OEMs to
incorporate the new technologies into
their vehicles and to cover profit
margins typical of the heavy-duty truck
industry. We discuss the indirect costs
in more detail in Section V.A.2.
433 The
‘‘learning by doing’’ phenomenon is the
process by which the cost to manufacture a good
decreases as more of that good is produced, as
producers of the good learn from their experience.
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1. Direct Manufacturing Costs
To produce a unit of output,
manufacturers incur direct and indirect
costs. Direct costs include cost of
materials and labor costs to manufacture
that unit. Indirect costs are discussed in
the following section. The direct
manufacturing costs presented here
include individual technology costs for
emission-related engine components
and exhaust aftertreatment systems
(EAS).
Notably, for this analysis we include
not only the marginal increased costs
associated with the standards, but also
the emission control system costs for the
baseline, or no action, case.434
Throughout this discussion, we refer to
baseline case costs, or baseline costs,
which reflect our cost estimate of
emission-related engine systems and the
exhaust aftertreatment system absent
impacts of this final rule. This inclusion
of baseline system costs contrasts with
EPA’s approach in recent greenhouse
gas rules or the light-duty Tier 3 criteria
pollutant rule where we estimated costs
relative to a baseline case, which
obviated the need to estimate baseline
costs. We have included baseline costs
in this analysis because the new
emissions warranty and regulatory
useful life provisions are expected to
have some impact on not only the new
technology added to comply with the
final standards, but also on emission
control technologies already developed
and in use. The new warranty and
useful life provisions will increase costs
not only for the new technology added
in response to the new standards, but
also for the technology already in place
434 For this cost analysis, the baseline, or no
action, case consists of MY 2019 engines and
emission control systems. See also Section VI for
more information about the emission inventory
baseline and how that baseline is characterized.
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(to which the new technology is added)
because the new warranty and useful
life provisions will apply to the entire
emission-control system, not just the
new technology added in response to
the new standards. The baseline direct
manufacturing costs detailed in this
section are intended to reflect that
portion of baseline case engine
hardware and aftertreatment systems for
which new indirect costs will be
incurred due to the new warranty and
useful life provisions, even apart from
changes in the level of emission
standards.
As done in the NPRM, we have
estimated the baseline engine costs
based on studies done by the
International Council on Clean
Transportation (ICCT), as discussed in
more detail in Chapter 7 of the RIA. As
discussed there, the baseline engine
costs consist of turbocharging, fuel
system, exhaust gas recirculation, etc.
These costs represent those for
technologies that will be subject to new,
longer warranty and useful life
provisions under this final rule. For
costs associated with the action case, we
have used FEV-conducted teardownbased costs as presented in Chapter 3 of
the RIA for newly added cylinder
deactivation systems,435 and for the
exhaust aftertreatment system (EAS)
costs.436 The direct manufacturing costs
for the baseline engine+aftertreatment
and for the final program are shown for
diesel engines in Table V–2, gasoline
4405
engines in Table V–3 and CNG engines
in Table V–4. Costs are shown for
regulatory classes included in the cost
analysis and follow the categorization
approach used in our MOVES model.
Please refer to Chapter 6 of the RIA for
a description of the regulatory classes
and why the tables that follow include
or do not include each regulatory class.
In short, where MOVES has regulatory
class populations and associated
emission inventories, our cost analysis
estimates costs. Note also that,
throughout this section, we use several
acronyms, including heavy-duty engine
(HDE), exhaust gas recirculation (EGR),
exhaust aftertreatment system (EAS),
and compressed natural gas (CNG).
TABLE V–2—DIESEL TECHNOLOGY AND PACKAGE DIRECT MANUFACTURING COSTS PER ENGINE BY REGULATORY CLASS
FOR THE BASELINE AND FINAL PROGRAM, MY2027, 2017 DOLLARS
MOVES regulatory class
Technology
Light HDE ..................................................................
Package .....................................................................
Engine hardware .......................................................
Closed crankcase ......................................................
Cylinder deactivation .................................................
EAS ...........................................................................
Package .....................................................................
Engine hardware .......................................................
Closed crankcase ......................................................
Cylinder deactivation .................................................
EAS ...........................................................................
Package .....................................................................
Engine hardware .......................................................
Closed crankcase ......................................................
Cylinder deactivation .................................................
EAS ...........................................................................
Package .....................................................................
Engine hardware .......................................................
Closed crankcase ......................................................
Cylinder deactivation .................................................
EAS ...........................................................................
Medium HDE .............................................................
Heavy HDE ................................................................
Urban bus ..................................................................
Baseline
3,699
1,097
18
0
2,585
3,808
1,254
18
0
2,536
5,816
2,037
18
0
3,761
3,884
1,254
18
0
2,613
Final program
(MY2027 increment
to baseline)
1,957
0
37
196
1,724
1,817
0
37
147
1,634
2,316
0
37
206
2,074
1,850
0
37
147
1,666
TABLE V–3—GASOLINE TECHNOLOGY AND PACKAGE DIRECT MANUFACTURING COSTS PER ENGINE BY REGULATORY
CLASS FOR THE BASELINE AND FINAL PROGRAM, MY2027, 2017 DOLLARS
MOVES regulatory class
Technology
Light HDE ..................................................................
Package .....................................................................
Engine hardware .......................................................
Aftertreatment ............................................................
ORVR ........................................................................
Package .....................................................................
Engine hardware .......................................................
Aftertreatment ............................................................
ORVR ........................................................................
Package .....................................................................
Engine hardware .......................................................
Aftertreatment ............................................................
ORVR ........................................................................
Medium HDE .............................................................
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Heavy HDE ................................................................
435 Mamidanna, S. 2021. Heavy-Duty Engine
Valvetrain Technology Cost Assessment. U.S. EPA
Contract with FEV North America, Inc., Contract
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No. 68HERC19D0008, Task Order No.
68HERH20F0041.Submitted to the Docket with the
proposal.
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Baseline
2,681
522
2,158
0
2,681
522
2,158
0
2,681
522
2,158
0
Final program
(MY2027 increment
to baseline)
688
0
664
24
688
0
664
24
688
0
664
24
436 Mamidanna, S. 2021. Heavy-Duty Vehicles
Aftertreatment Systems Cost Assessment.
Submitted to the Docket with the proposal.
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TABLE V–4—CNG TECHNOLOGY AND PACKAGE DIRECT MANUFACTURING COSTS PER ENGINE BY REGULATORY CLASS,
FOR THE BASELINE AND FINAL PROGRAM, MY2027, 2017 DOLLARS
MOVES regulatory class
Technology
Heavy HDE ................................................................
Package .....................................................................
Engine hardware .......................................................
Aftertreatment ............................................................
Package .....................................................................
Engine hardware .......................................................
Aftertreatment ............................................................
Urban bus ..................................................................
The direct costs are then adjusted to
account for learning effects going
forward from the first year of
implementation. We describe in detail
in Chapter 7 of the RIA the approach
used to apply learning effects in this
analysis. Learning effects were applied
on a technology package cost basis, and
MOVES-projected sales volumes were
used to determine first-year sales and
cumulative sales. The resultant direct
manufacturing costs and how those
costs decrease over time are presented
in Section V.A.3.
2. Indirect Costs
The indirect costs presented here are
all the costs estimated to be incurred by
manufacturers of new heavy-duty
engines and vehicles associated with
producing the unit of output that are not
direct costs. For example, they may be
related to production (such as research
and development (R&D)), corporate
operations (such as salaries, pensions,
and health care costs for corporate staff),
or selling (such as transportation, dealer
support, and marketing). Indirect costs
are generally recovered by allocating a
share of the indirect costs to each unit
of good sold. Although direct costs can
be allocated to each unit of good sold,
it is more challenging to account for
indirect costs allocated to a unit of
goods sold. To ensure that regulatory
analyses capture the changes in indirect
costs, markup factors (which relate total
indirect costs to total direct costs) have
been developed and used by EPA and
other stakeholders. These factors are
often referred to as retail price
equivalent (RPE) multipliers. RPE
multipliers provide, at an aggregate
level, the relative shares of revenues,
where:
Revenue = Direct Costs + Indirect Costs
Revenue/Direct Costs = 1 + Indirect
Costs/Direct Costs = Retail Price
Equivalent (RPE)
Resulting in:
Indirect Costs = Direct Costs × (RPE¥1)
If the relationship between revenues
and direct costs (i.e., RPE) can be shown
to equal an average value over time,
then an estimate of direct costs can be
multiplied by that average value to
Final standards
(MY2027 increment
to baseline)
Baseline
8,585
896
7,689
6,438
672
5,766
25
0
25
19
0
19
estimate revenues, or total costs.
Further, that difference between
estimated revenues, or total costs, and
estimated direct costs can be taken as
the indirect costs. EPA has frequently
used these multipliers 437 to predict the
resultant impact on costs associated
with manufacturers’ responses to
regulatory requirements and we are
using that approach in this analysis to
account for most of the indirect cost
contributions. The exception is the
warranty cost as described in this
section.
The cost analysis estimates indirect
costs by applying the RPE markup factor
used in past rulemakings (such as those
setting greenhouse gas standards for
heavy-duty trucks).438 The markup
factors are based on financial filings
with the Securities and Exchange
Commission for several engine and
engine/truck manufacturers in the
heavy-duty industry.439 The RPE factors
for the HD truck industry are shown in
Table V–5. Also shown in Table V–5 are
the RPE factors for light-duty vehicle
manufacturers.440
TABLE V–5—RETAIL PRICE EQUIVALENT FACTORS IN THE HEAVY-DUTY AND LIGHT-DUTY INDUSTRIES
HD truck
industry
Cost contributor
tkelley on DSK125TN23PROD with RULES2
Direct manufacturing cost ........................................................................................................................................
Warranty ..................................................................................................................................................................
R&D .........................................................................................................................................................................
Other (admin, retirement, health, etc.) ....................................................................................................................
Profit (cost of capital) ...............................................................................................................................................
RPE ..........................................................................................................................................................................
1.00
0.03
0.05
0.29
0.05
1.42
LD vehicle
industry
1.00
0.03
0.05
0.36
0.06
1.50
For this analysis, EPA based indirect
cost estimates for diesel and CNG
regulatory classes on the HD Truck
Industry RPE values shown in Table V–
5.441 For gasoline regulatory classes, we
used the LD Vehicle Industry values
shown in Table V–5 since they more
closely represent the cost structure of
manufacturers in that industry—Ford,
General Motors, and Stellantis.
Of the cost contributors listed in
Table V–5, Warranty and R&D are the
elements of indirect costs that the final
rule requirements are expected to
impact. As discussed in Section IV of
this preamble, EPA is lengthening the
required warranty period, which we
expect to increase the contribution of
warranty costs to indirect costs. EPA is
also tightening the numeric standards
and extending the regulatory useful life,
437 See 75 FR 25324, 76 FR 57106, 77 FR 62624,
79 FR 23414, 81 FR 73478, 86 FR 74434.
438 76 FR 57106; 81 FR 73478.
439 Heavy Duty Truck Retail Price Equivalent and
Indirect Cost Multipliers, Draft Report, July 2010.
440 Rogozhin, A., et al., Using indirect cost
multipliers to estimate the total cost of adding new
technology in the automobile industry.
International Journal of Production Economics
(2009), doi:10.1016/j.ijpe.2009.11.031.
441 Note that the report used the term ‘‘HD Truck’’
while EPA generally uses the term ‘‘HD vehicle;’’
they are equivalent when referring to this report.
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Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
which we expect to result in increased
R&D expenses as compliant systems are
developed. All other indirect cost
elements—those encapsulated by the
‘‘Other’’ category, including General and
Administrative Costs, Retirement Costs,
Healthcare Costs, and other overhead
costs—as well as Profits, are expected to
scale according to their historical levels
of contribution.
As mentioned, Warranty and R&D are
the elements of indirect costs that are
expected to be impacted. Warranty
expenses are the costs that a business
expects to or has already incurred for
the repair or replacement of goods that
it has sold. The total amount of
warranty expense is limited by the
warranty period that a business
typically allows. After the warranty
period for a product has expired, a
business no longer incurs a warranty
liability; thus, a longer warranty period
results in a longer period of liability for
a product. At the time of sale, a
warranty liability account is adjusted to
reflect the expected costs of any
potential future warranty claims. If and
when warranty claims are made by
customers, the warranty liability
account is debited and a warranty
claims account is credited to cover
warranty claim expenses.442
In the proposed analysis, to address
the expected increased indirect cost
contributions associated with warranty
(increased funding of the warranty
liability account) due to the proposed
f
4407
longer warranty requirements, we
applied scaling factors commensurate
with the changes in proposed Option 1
or Option 2 to the number of miles
included in the warranty period (i.e.,
VMT-based scaling factors). Industry
commenters took exception to this
approach, arguing that it resulted in
underestimated costs associated with
warranty. To support their comments,
one commenter submitted data that
showed costs associated with actual
warranty claims for roughly 250,000
heavy heavy-duty vehicles. The
following figure includes the chart from
their comments, which are also in the
public docket for this rule.
I
EPA considers this comment and
supporting information to be persuasive,
not only because it represents data, but
also because it represents data from
three manufacturers and over 250,000
vehicles; thus, we switched from a
VMT-based scaling approach to a yearsbased approach to better take into
account this information. However, the
data are for heavy HDE, so it is not
possible to determine an appropriate
cost per year for light or medium HDE
from the data directly. Also, the data
represent actual warranty claims
without any mention of the warranty
claims rate (i.e., the share of engines
sold that are making the warranty
claims represented in the data). This
latter issue makes it difficult to
determine the costs that might be
imposed on all new engines sold to
cover the future warranty claims for the
relatively smaller fraction of engines
that incur warranty repair. In other
words, if all heavy HDE purchases are
helping to fund a warranty liability
account, it is unclear if the $1,000 per
year per engine is the right amount or
if $1,000 per year is needed on only that
percent of engines that will incur
warranty repair. In the end, warranty
costs imposed on new engine sales
should be largely recouped by
purchasers of those engines in the form
of reduced emission repair expenses.
EPA believes it is unlikely that a
manufacturer would use their warranty
program as a profit generator under the
$1,000 per engine approach, especially
in a market as competitive as the HD
engine and vehicle industry. The
possibility exists that the costs
associated with the longer warranty
442 Warranty expense is recognized in the same
period as the sales for the products that were sold,
if it is probable that an expense will be incurred and
the company can estimate the amount of the
expense. For more discussion of this topic, see the
supporting material in this docket,
AccountingTools.com, December 24, 2020, accessed
January 28, 2021.
tkelley on DSK125TN23PROD with RULES2
Figure V–1 Warranty Costs Submitted
as Part of the Comments From An
Industry Association; See EPA–HQ–
OAR–2019–0055–1203–A1, Page 151
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ER24JA23.002
Total Warranty Coverage in Years
4408
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
coverage required by this rule will (1)
converge towards those of the better
performing OEMs; and (2) drop over
time via something analogous to the
learning by doing phenomenon
described earlier. If true, we have
probably overestimated the costs
estimated here as attributable to this
rule.
Thus, after careful consideration of
these comments regarding warranty, and
the engineering judgement of EPA
subject matter experts, we revised our
approach to estimating warranty costs,
and for the final rule we have estimated
warranty costs assuming a cost of $1,000
(2018 dollars or $977 in 2017 dollars)
per estimated number of years of
warranty coverage for a heavy heavyduty diesel engine or heavy-duty
vehicle equipped with such an engine.
For other regulatory (engine) classes, we
have scaled that value by the ratio of
their estimated baseline emission-
control system direct cost to the
estimated emission-control system
direct cost of the baseline heavy heavyduty diesel engine. We use the baseline
heavy heavy-duty diesel engine direct
cost here because it should be consistent
with the data behind the $1,000 per year
value. The resulting emission-related
warranty costs per year for a MY 2027
HD engine are as shown in Table V–6.
TABLE V–6—WARRANTY COSTS PER YEAR
[2017 Dollars] a
MOVES regulatory
class
Light HDE ...............
Medium HDE ..........
Heavy HDE .............
Urban bus ...............
a The
Scaling approach
Base
Base
Base
Base
Diesel
Light HDE DMC/Base Diesel Heavy HDE DMC ......................................
Medium HDE DMC/Base Diesel Heavy HDE DMC .................................
Heavy HDE DMC/Base Diesel Heavy HDE DMC ....................................
Urban bus DMC/Base Diesel Heavy HDE DMC ......................................
621
639
977
652
Gasoline
CNG
450
449
448
....................
....................
....................
1,442
1,081
Base Diesel HDE DMC would be the $5,816 value shown in Table V–2.
As noted, we have used the estimated
number of years of warranty coverage,
not the regulated number of years. In
other words, a long-haul tractor
accumulating over 100,000 miles per
year will reach any regulated warranty
mileage prior to a refuse truck
accumulating under 40,000 miles per
year, assuming both are in the same
regulatory class and, therefore, have the
same warranty provisions. In all cases,
we estimate the number of years of
warranty coverage by determining the
minimum number of years to reach
either the number of years, the number
of miles, or the number of hours of
operation covered by the EPA
emissions-related warranty. We provide
more detail on this in Chapter 7 of the
final RIA.
Lastly, with respect to warranty, we
have estimated that many of the
regulated products are sold today with
a warranty period longer than the EPA
required emissions-related warranty
period. In the proposal, we calculated
baseline warranty costs only for the
required warranty periods. In the final
analysis, we calculate baseline warranty
costs based on the warranty periods for
which engines are actually sold. For
diesel and CNG heavy HDE, we assume
all are sold with warranties covering
250,000 miles, and for diesel and CNG
medium HDE, we assume half are sold
with warranties covering 150,000 miles.
For all other engines and associated fuel
types, we have not estimated any use of
extended warranties in the baseline.
We use these annual warranty costs
for both the baseline and the final
standards despite the addition of new
technology associated with this final
rule. We believe this is reasonable for
two reasons: (1) The source data
included several years of data during
which there must have been new
technology introductions, yet annual
costs appear to have remained generally
steady; and, (2) the R&D we expect to be
done, discussed next, is expected to
improve overall durability, which
should serve to help maintain historical
annual costs.
For R&D, we have maintained the
approach used in the proposal, although
it is applied using the final useful life
provisions. For example, for R&D on a
Class 8 truck, the final standards would
extend regulatory useful life from 10
years, 22,000 hours, or 435,000 miles, to
11 years, 32,000 hours, or 650,000
miles. We have applied a scaling factor
of 1.49 (650/435) to the 0.05 R&D
contribution factor for MYs 2027 and
later. We apply this same methodology
to estimating R&D for other vehicle
categories. We estimate that once the
development efforts into longer useful
life are complete, increased
expenditures will return to their normal
levels of contribution. Therefore, we
have implemented R&D scalars for three
years (2027 through 2029). In MY 2030
and later, the R&D scaling factors are no
longer applied.
The VMT-based scaling factors
applied to R&D cost contributors used in
our cost analysis of final standards are
shown in Table V–7 for diesel and CNG
regulatory classes and in Table V–8 for
gasoline regulatory classes.
TABLE V–7—SCALING FACTORS APPLIED TO RPE CONTRIBUTION FACTORS TO REFLECT CHANGES IN THEIR
CONTRIBUTIONS, DIESEL & CNG REGULATORY CLASSES
R&D scalars
Scenario
MOVES regulatory class
MY2027–2029
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Baseline ..........................................................................
Final Program .................................................................
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Light HDE .......................................................................
Medium HDE ..................................................................
Heavy HDE .....................................................................
Urban Bus ......................................................................
Light HDE .......................................................................
Medium HDE ..................................................................
Heavy HDE .....................................................................
Urban Bus ......................................................................
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1.00
1.00
1.00
1.00
2.45
1.89
1.49
1.49
MY2030+
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
4409
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
TABLE V–8—SCALING FACTORS APPLIED TO RPE CONTRIBUTION FACTORS TO REFLECT CHANGES IN THEIR
CONTRIBUTIONS, GASOLINE REGULATORY CLASSES
R&D scalars
Scenario
MOVES regulatory class
MY2027–2029
Baseline ..........................................................................
Final Program .................................................................
Lastly, as mentioned in Section V.A.1,
the markups for estimating indirect
costs are applied to our estimates of the
absolute direct manufacturing costs for
emission-control technology shown in
Table V–2, Table V–3 and Table V–4,
not just the incremental costs associated
with the final program (i.e., the Baseline
Light HDE .......................................................................
Medium HDE ..................................................................
Heavy HDE .....................................................................
Light HDE .......................................................................
Medium HDE ..................................................................
Heavy HDE .....................................................................
1.00
1.00
1.00
1.82
1.82
1.82
MY2030+
1.00
1.00
1.00
1.00
1.00
1.00
according to two approaches, as shown
in Table V–9. By including the baseline
costs, we are estimating new R&D costs
in the final standards, as illustrated by
the example where including baseline
costs results in R&D costs of $450 while
excluding baseline costs results in R&D
costs of $75.
+ Final costs). Table V–9 provides an
illustrative example using a baseline
technology cost of $5000, a final
incremental cost of $1000, and an
indirect cost R&D contribution of 0.05
with a simple scalar of 1.5 associated
with a longer useful life period. In this
case, the costs could be calculated
TABLE V–9—SIMPLIFIED HYPOTHETICAL EXAMPLE OF INDIRECT R&D COSTS CALCULATED ON AN INCREMENTAL VS.
ABSOLUTE TECHNOLOGY PACKAGE COST
[Values are not from the analysis and are for presentation only]
Using incremental costs only
Baseline direct manufacturing cost (DMC) ........
Direct Manufacturing Cost (DMC) ......................
Indirect R&D Costs .............................................
Incremental DMC + R&D ...................................
3. Technology Costs per Vehicle
The following tables present the
technology costs estimated for the final
program on a per-vehicle basis for MY
2027. Reflected in these tables are
learning effects on direct manufacturing
costs and scaling effects associated with
final program requirements. The sum is
also shown and reflects the direct plus
indirect cost per vehicle in the specific
model year. Note that the indirect costs
shown include warranty, R&D, ‘‘other,’’
and profit, the latter two which scale
with direct costs via the indirect cost
contribution factor. While direct costs
do not change across the different
vehicle types (i.e., long-haul versus
short-haul combination), the indirect
costs do vary because differing miles
driven and operating hours between
$5,000
$1,000
$1,000
$1,000
Using absolute costs
..............................................................
..............................................................
× 0.05 × 1.5 = $75 ...............................
+ $75 = $1,075 ....................................
types of vehicles result in different
warranty and useful life estimates in
actual use. These differences impact the
estimated warranty and R&D costs.
We show costs per vehicle here, but
it is important to note that these are
costs and not prices. We are not
estimating how manufacturers might
price their products. Manufacturers may
pass costs along to purchasers via price
increases in a manner consistent with
what we show here. However,
manufacturers may also price certain
products higher than what we show
while pricing others lower—the higherpriced products thereby subsidizing the
lower-priced products. This is true in
any market, not just the heavy-duty
highway industry. This may be
especially true with respect to the
$5,000.
$5,000 + $1,000 = $6,000.
$6,000 × 0.05 × 1.5 = $450.
$6,000 + $450¥$5,000 = $1,450.
indirect costs we have estimated
because, for example, R&D done to
improve emission durability can readily
transfer across different engines whereas
hardware added to an engine is
uniquely tied to that engine.
Importantly, we present costs here for
MY2027 vehicles, but these costs
continue for every model year going
forward from there. Consistent with the
learning impacts described in section
V.A.2, the costs per vehicle decrease
slightly over time, but only the
increased R&D costs are expected to
decrease significantly. Increased R&D is
estimated to occur for three years
following and including MY2027 (i.e.,
MY2027–29), after which time its
contribution to indirect costs returns to
lower values as shown in Table V.4.
TABLE V–10—MY2027 DIESEL LIGHT HDE TECHNOLOGY COSTS PER VEHICLE ASSOCIATED WITH THE FINAL PROGRAM,
2017 DOLLARS
tkelley on DSK125TN23PROD with RULES2
Direct costs
Indirect costs
Costs per vehicle
FRM Baseline
Long-Haul Single Unit Trucks ........................................................................................
Other Buses ...................................................................................................................
School Buses .................................................................................................................
Short-Haul Single Unit Trucks .......................................................................................
Transit Buses .................................................................................................................
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3,699
3,699
3,699
3,699
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2,332
2,263
3,829
2,851
2,263
24JAR2
6,031
5,962
7,528
6,550
5,962
4410
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
TABLE V–10—MY2027 DIESEL LIGHT HDE TECHNOLOGY COSTS PER VEHICLE ASSOCIATED WITH THE FINAL PROGRAM,
2017 DOLLARS—Continued
Direct costs
Indirect costs
Costs per vehicle
FRM Baseline + Final Program
Long-Haul Single Unit Trucks ........................................................................................
Other Buses ...................................................................................................................
School Buses .................................................................................................................
Short-Haul Single Unit Trucks .......................................................................................
Transit Buses .................................................................................................................
5,656
5,656
5,656
5,656
5,656
6,353
6,064
8,830
8,530
6,064
12,009
11,720
14,485
14,186
11,720
1,957
1,957
1,957
1,957
1,957
4,021
3,800
5,001
5,680
3,800
5,978
5,757
6,957
7,636
5,757
Increased Cost of the Final Program
Long-Haul Single Unit Trucks ........................................................................................
Other Buses ...................................................................................................................
School Buses .................................................................................................................
Short-Haul Single Unit Trucks .......................................................................................
Transit Buses .................................................................................................................
TABLE V–11—MY2027 DIESEL MEDIUM HDE TECHNOLOGY COSTS PER VEHICLE ASSOCIATED WITH THE FINAL
PROGRAM, 2017 DOLLARS
Direct costs
Indirect costs
Costs per vehicle
FRM Baseline
Long-Haul Single Unit Trucks ........................................................................................
Motor Homes .................................................................................................................
Other Buses ...................................................................................................................
Refuse Trucks ................................................................................................................
School Buses .................................................................................................................
Short-Haul Combination Trucks ....................................................................................
Short-Haul Single Unit Trucks .......................................................................................
Transit Buses .................................................................................................................
3,808
3,808
3,808
3,808
3,808
3,808
3,808
3,808
3,774
4,682
3,597
4,217
4,682
2,595
4,682
3,597
7,582
8,490
7,404
8,025
8,490
6,402
8,490
7,404
5,625
5,625
5,625
5,625
5,625
5,625
5,625
5,625
7,572
8,839
7,175
8,564
8,839
4,930
8,839
7,175
13,197
14,464
12,799
14,189
14,464
10,555
14,464
12,799
1,817
1,817
1,817
1,817
1,817
1,817
1,817
1,817
3,798
4,157
3,578
4,347
4,157
2,335
4,157
3,578
5,615
5,974
5,395
6,164
5,974
4,153
5,974
5,395
FRM Baseline + Final Program
Long-Haul Single Unit Trucks ........................................................................................
Motor Homes .................................................................................................................
Other Buses ...................................................................................................................
Refuse Trucks ................................................................................................................
School Buses .................................................................................................................
Short-Haul Combination Trucks ....................................................................................
Short-Haul Single Unit Trucks .......................................................................................
Transit Buses .................................................................................................................
Increased Cost of the Final Program
Long-Haul Single Unit Trucks ........................................................................................
Motor Homes .................................................................................................................
Other Buses ...................................................................................................................
Refuse Trucks ................................................................................................................
School Buses .................................................................................................................
Short-Haul Combination Trucks ....................................................................................
Short-Haul Single Unit Trucks .......................................................................................
Transit Buses .................................................................................................................
TABLE V–12—MY2027 DIESEL HEAVY HDE TECHNOLOGY COSTS PER VEHICLE ASSOCIATED WITH THE FINAL PROGRAM,
2017 DOLLARS
Direct costs
Indirect costs
Costs per vehicle
tkelley on DSK125TN23PROD with RULES2
FRM Baseline
Long-Haul Combination Trucks .....................................................................................
Long-Haul Single Unit Trucks ........................................................................................
Motor Homes .................................................................................................................
Other Buses ...................................................................................................................
Refuse Trucks ................................................................................................................
School Buses .................................................................................................................
Short-Haul Combination Trucks ....................................................................................
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5,816
5,816
5,816
5,816
5,816
5,816
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4,025
7,151
7,151
7,151
7,151
7,151
5,658
24JAR2
9,841
12,967
12,967
12,967
12,967
12,967
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4411
TABLE V–12—MY2027 DIESEL HEAVY HDE TECHNOLOGY COSTS PER VEHICLE ASSOCIATED WITH THE FINAL PROGRAM,
2017 DOLLARS—Continued
Direct costs
Short-Haul Single Unit Trucks .......................................................................................
Indirect costs
Costs per vehicle
5,816
7,151
12,967
8,132
8,132
8,132
8,132
8,132
8,132
8,132
8,132
6,535
13,139
13,139
13,139
13,139
13,139
9,474
13,139
14,667
21,271
21,271
21,271
21,271
21,271
17,606
21,271
2,316
2,316
2,316
2,316
2,316
2,316
2,316
2,316
2,510
5,988
5,988
5,988
5,988
5,988
3,816
5,988
4,827
8,304
8,304
8,304
8,304
8,304
6,132
8,304
FRM Baseline + Final Program
Long-Haul Combination Trucks .....................................................................................
Long-Haul Single Unit Trucks ........................................................................................
Motor Homes .................................................................................................................
Other Buses ...................................................................................................................
Refuse Trucks ................................................................................................................
School Buses .................................................................................................................
Short-Haul Combination Trucks ....................................................................................
Short-Haul Single Unit Trucks .......................................................................................
Increased Cost of the Final Program
Long-Haul Combination Trucks .....................................................................................
Long-Haul Single Unit Trucks ........................................................................................
Motor Homes .................................................................................................................
Other Buses ...................................................................................................................
Refuse Trucks ................................................................................................................
School Buses .................................................................................................................
Short-Haul Combination Trucks ....................................................................................
Short-Haul Single Unit Trucks .......................................................................................
TABLE V–13—MY2027 DIESEL URBAN BUS TECHNOLOGY COSTS PER VEHICLE ASSOCIATED WITH THE FINAL PROGRAM,
2017 DOLLARS
Direct costs
FRM Baseline ................................................................................................................
FRM Baseline + Final Program .....................................................................................
Increased Cost of the Final Program ............................................................................
Indirect costs
3,884
5,734
1,850
3,238
8,901
5,663
Costs per vehicle
7,122
14,635
7,512
TABLE V–14—MY2027 GASOLINE HDE TECHNOLOGY COSTS PER VEHICLE ASSOCIATED WITH THE FINAL PROGRAM,
2017 DOLLARS
Direct costs
Indirect costs
Costs per vehicle
FRM Baseline
Long-Haul Single Unit Trucks ........................................................................................
Motor Homes .................................................................................................................
Other Buses ...................................................................................................................
School Buses .................................................................................................................
Short-Haul Single Unit Trucks .......................................................................................
Transit Buses .................................................................................................................
2,681
2,681
2,681
2,681
2,681
2,681
1,905
3,511
1,855
2,989
2,280
1,855
4,585
6,192
4,535
5,670
4,961
4,535
3,369
3,369
3,369
3,369
3,369
3,369
3,784
6,223
3,624
6,223
4,986
3,624
7,153
9,592
6,993
9,592
8,355
6,993
688
688
688
688
688
688
1,880
2,712
1,770
3,234
2,706
1,770
2,568
3,401
2,458
3,923
3,394
2,458
FRM Baseline + Final Program
Long-Haul Single Unit Trucks ........................................................................................
Motor Homes .................................................................................................................
Other Buses ...................................................................................................................
School Buses .................................................................................................................
Short-Haul Single Unit Trucks .......................................................................................
Transit Buses .................................................................................................................
tkelley on DSK125TN23PROD with RULES2
Increased Cost of the Final Program
Long-Haul Single Unit Trucks ........................................................................................
Motor Homes .................................................................................................................
Other Buses ...................................................................................................................
School Buses .................................................................................................................
Short-Haul Single Unit Trucks .......................................................................................
Transit Buses .................................................................................................................
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TABLE V–15—MY2027 CNG HEAVY HDE TECHNOLOGY COSTS PER VEHICLE ASSOCIATED WITH THE FINAL PROGRAM,
2017 DOLLARS
Direct costs
Indirect costs
Costs per vehicle
FRM Baseline
Long-Haul Single Unit Trucks ........................................................................................
Other Buses ...................................................................................................................
Refuse Trucks ................................................................................................................
School Buses .................................................................................................................
Short-Haul Combination Trucks ....................................................................................
Short-Haul Single Unit Trucks .......................................................................................
8,585
8,585
8,585
8,585
8,585
8,585
10,556
10,556
10,556
10,556
8,351
10,556
19,141
19,141
19,141
19,141
16,936
19,141
8,610
8,610
8,610
8,610
8,610
8,610
17,988
17,988
17,988
17,988
12,577
17,988
26,598
26,598
26,598
26,598
21,187
26,598
25
25
25
25
25
25
7,431
7,431
7,431
7,431
4,225
7,431
7,457
7,457
7,457
7,457
4,251
7,457
FRM Baseline + Final Program
Long-Haul Single Unit Trucks ........................................................................................
Other Buses ...................................................................................................................
Refuse Trucks ................................................................................................................
School Buses .................................................................................................................
Short-Haul Combination Trucks ....................................................................................
Short-Haul Single Unit Trucks .......................................................................................
Increased Cost of the Final Program
Long-Haul Single Unit Trucks ........................................................................................
Other Buses ...................................................................................................................
Refuse Trucks ................................................................................................................
School Buses .................................................................................................................
Short-Haul Combination Trucks ....................................................................................
Short-Haul Single Unit Trucks .......................................................................................
TABLE V–16—MY2027 CNG URBAN BUS TECHNOLOGY COSTS PER VEHICLE ASSOCIATED WITH THE FINAL PROGRAM,
2017 DOLLARS
Direct costs
FRM Baseline ................................................................................................................
FRM Baseline + Final Program .....................................................................................
Increased Cost of the Final Program ............................................................................
tkelley on DSK125TN23PROD with RULES2
B. Operating Costs
We have estimated three impacts on
operating costs expected to be incurred
by users of new MY 2027 and later
heavy-duty vehicles: Increased diesel
exhaust fluid (DEF) consumption by
diesel vehicles due to increased DEF
dose rates to enable compliance with
more stringent NOX standards;
decreased fuel costs for gasoline
vehicles due to new onboard refueling
vapor recovery systems that allow
burning (in engine) of otherwise
evaporated hydrocarbon emissions;
emission repair impacts brought about
by longer warranty and useful life
provisions; and the potential higher
emission-related repair costs for
vehicles equipped with the new
technology. For the repair impacts, we
expect that the longer duration warranty
period will result in lower owner/
operator-incurred repair costs due to
fewer repairs being paid for by owners/
operators since more costs will be borne
by the manufacturer, and that the longer
duration useful life periods will result
in increased emission control system
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durability. We have estimated the net
effect on repair costs and describe our
approach, along with increased DEF
consumption and reduced gasoline
consumption, in this section. Additional
details on our methodology and
estimates of operating costs are included
in RIA Chapter 7.2.
1. Costs Associated With Increased
Diesel Exhaust Fluid (DEF)
Consumption in Diesel Engines
Consistent with the approach used to
estimate technology costs, we have
estimated both baseline case DEF
consumption and DEF consumption
under the final program. For the
baseline case, we estimated DEF
consumption using the relationship
between DEF dose rate and the
reduction in NOX over the SCR catalyst.
The relationship between DEF dose rate
and NOX reduction across the SCR
catalyst is based on methodology
presented in the Technical Support
Document to the 2012 Nonconformance
Penalty rule (the NCP Technical
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Indirect costs
6,438
6,457
19
5,367
13,490
8,123
Costs per vehicle
11,806
19,948
8,142
Support Document, or NCP TSD).443
The relationship of DEF dose rate to
NOX reduction used in that
methodology considered FTP emissions
and, as such, the DEF dose rate
increased as FTP tailpipe emissions
decreased. The DEF dose rate used in
this analysis is 5.18 percent of fuel
consumed.
To estimate DEF consumption
impacts under the final program, which
involves not only the new FTP emission
standards but also the new SET and LLC
standards along with new off-cycle
standards, we developed a new
approach to estimate DEF consumption
for the proposal, which we also applied
in this final rule. For this analysis, we
scaled DEF consumption with the NOX
reductions achieved under the final
emission standards. This was done by
considering the molar mass of NOX, the
molar mass of urea, the mass
concentration of urea in DEF, along with
the density of DEF, to estimate the
443 Nonconformance Penalties for On-highway
Heavy-duty Diesel Engines: Technical Support
Document; EPA–420–R–12–014, August 2012.
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Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
theoretical gallons of DEF consumed per
ton of NOX reduced. We estimated
theoretical DEF consumption per ton of
NOX reduced at 442 gallons/ton, which
we then adjusted based on testing to 527
gallons/ton, the value used in this
analysis. We describe this in more detail
in Section 7.2.1 of the RIA.
These two DEF consumption
metrics—dose rate per gallon for an
engine meeting the baseline emission
standards and any additional DEF
consumption per ton of NOX reduced to
achieve the final emission standards
over the final useful lives—were used to
estimate total DEF consumption. These
DEF consumption rates were then
multiplied by DEF price per gallon,
adjusted to 2017 dollars from the DEF
prices presented in the NCP TSD, to
arrive at the impacts on DEF costs for
diesel engines. These are shown for
MY2027 diesel vehicles in Table V–17.
Because these are operating costs which
occur over time, we present them at
both 3 and 7 percent discount rates.
TABLE V–17—MY2027 LIFETIME DEF COSTS PER DIESEL VEHICLE ASSOCIATED WITH FINAL NOX STANDARDS, 2017
DOLLARS
3% Discount rate
Light
HDE
I
Medium
HDE
I
7% Discount rate
Heavy
HDE
Urban
bus
Light
HDE
..................
..................
..................
..................
..................
..................
..................
..................
11,742
..................
2,937
..................
6,695
..................
1,712
..................
2,100
6,750
..................
4,443
1,068
8,286
6,317
2,225
12,735
3,184
8,263
25,768
5,331
1,265
8,582
6,581
2,340
13,384
3,823
..................
..................
..................
..................
..................
..................
..................
..................
..................
8,622
..................
3,136
..................
7,209
..................
1,839
..................
2,268
7,253
..................
4,865
1,162
9,040
6,895
2,424
13,727
3,522
8,945
28,580
6,200
1,450
10,011
7,696
2,702
15,154
4,517
..................
..................
..................
..................
..................
..................
..................
..................
..................
9,863
..................
199
..................
514
..................
127
..................
168
504
..................
422
94
754
579
199
992
337
681
2,812
869
185
1,428
1,115
362
1,771
694
..................
..................
..................
..................
..................
..................
..................
..................
..................
1,241
I
I
Medium
HDE
I
Heavy
HDE
I
Urban
bus
FRM Baseline
Long-Haul Combination Trucks .......
Long-Haul Single Unit Trucks ..........
Motor Homes ...................................
Other Buses .....................................
Refuse Trucks ..................................
School Buses ...................................
Short-Haul Combination Trucks .......
Short-Haul Single Unit Trucks .........
Transit Buses ...................................
..................
3,759
..................
9,118
..................
2,331
..................
2,733
9,192
..................
5,686
1,489
11,285
8,435
3,030
16,323
4,144
11,254
34,009
6,823
1,764
11,688
8,787
3,187
17,154
4,975
..................
FRM Baseline + Final Program
Long-Haul Combination Trucks .......
Long-Haul Single Unit Trucks ..........
Motor Homes ...................................
Other Buses .....................................
Refuse Trucks ..................................
School Buses ...................................
Short-Haul Combination Trucks .......
Short-Haul Single Unit Trucks .........
Transit Buses ...................................
..................
4,011
..................
9,805
..................
2,501
..................
2,949
9,867
..................
6,215
1,617
12,277
9,182
3,293
17,575
4,573
12,149
37,621
7,916
2,016
13,594
10,246
3,671
19,378
5,864
..................
..................
..................
..................
..................
..................
..................
..................
..................
13,410
Increased Cost of the Final Program
Long-Haul Combination Trucks .......
Long-Haul Single Unit Trucks ..........
Motor Homes ...................................
Other Buses .....................................
Refuse Trucks ..................................
School Buses ...................................
Short-Haul Combination Trucks .......
Short-Haul Single Unit Trucks .........
Transit Buses ...................................
..................
252
..................
687
..................
170
..................
216
675
tkelley on DSK125TN23PROD with RULES2
2. Costs Associated With Changes in
Fuel Consumption on Gasoline Engines
We have estimated a decrease in fuel
costs, i.e., fuel savings, associated with
the final ORVR requirements on
gasoline engines. Due to the ORVR
systems, evaporative emissions that
would otherwise be emitted into the
atmosphere will be trapped and
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529
128
992
747
263
1,251
429
896
3,612
1,094
253
1,906
1,459
484
2,224
889
..................
..................
..................
..................
..................
..................
..................
..................
..................
1,669
subsequently burned in the engine. We
describe the approach taken to estimate
these impacts in Chapter 7.2.2 of the
RIA. These newly captured evaporative
emissions are converted to gallons and
then multiplied by AEO 2019 reference
case gasoline prices (converted to 2017
dollars) to arrive at the monetized
impacts. These impacts are shown in
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Table V–18. In the aggregate, we
estimate that the ORVR requirements in
the final program will result in an
annual reduction of approximately 0.3
million (calendar year 2027) to 4.9
million (calendar year 2045) gallons of
gasoline, representing roughly 0.1
percent of gasoline consumption from
impacted vehicles.
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Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
TABLE V–18—MY2027 LIFETIME FUEL COSTS PER GASOLINE VEHICLE ASSOCIATED WITH ORVR REQUIREMENTS, 2017
DOLLARS
3% Discount rate
Light
HDE
Medium
HDE
I
7% Discount rate
Heavy
HDE
I
Light
HDE
I
Medium
HDE
I
Heavy
HDE
FRM Baseline
Long-Haul Single Unit Trucks ......................................................
Motor Homes ...............................................................................
Other Buses .................................................................................
School Buses ...............................................................................
Short-Haul Single Unit Trucks .....................................................
Transit Buses ...............................................................................
120,876
30,329
273,223
69,242
86,494
269,797
150,530
38,339
..................
..................
109,427
..................
192,727
48,887
..................
..................
139,754
..................
94,841
21,905
201,982
51,188
66,791
199,449
118,108
27,691
..................
..................
84,501
..................
151,216
35,309
..................
..................
107,918
..................
192,470
48,781
..................
..................
139,566
..................
94,739
21,864
201,570
51,092
66,717
199,047
117,969
27,635
..................
..................
84,399
..................
151,019
35,233
..................
..................
107,777
..................
¥257
¥106
..................
..................
¥187
..................
¥102
¥41
¥412
¥96
¥74
¥402
¥139
¥56
..................
..................
¥102
..................
¥197
¥75
..................
..................
¥141
..................
FRM Baseline + Final Program
Long-Haul Single Unit Trucks ......................................................
Motor Homes ...............................................................................
Other Buses .................................................................................
School Buses ...............................................................................
Short-Haul Single Unit Trucks .....................................................
Transit Buses ...............................................................................
120,744
30,271
272,656
69,110
86,397
269,245
150,349
38,260
..................
..................
109,292
..................
Increased Cost of the Final Program
Long-Haul Single Unit Trucks ......................................................
Motor Homes ...............................................................................
Other Buses .................................................................................
School Buses ...............................................................................
Short-Haul Single Unit Trucks .....................................................
Transit Buses ...............................................................................
tkelley on DSK125TN23PROD with RULES2
3. Emission-Related Repair Cost Impacts
Associated With the Final Program
The final extended warranty and
useful life requirements will have an
impact on emission-related repair costs
incurred by truck owners. Researchers
have noted the relationships among
quality, reliability, and warranty for a
variety of goods.444 Wu,445 for instance,
examines how analyzing warranty data
can provide ‘‘early warnings’’ on
product problems that can then be used
for design modifications. Guajardo et al.
describe one of the motives for
warranties to be ‘‘incentives for the
seller to improve product quality’’;
specifically for light-duty vehicles, they
find that buyers consider warranties to
substitute for product quality, and to
complement service quality.446 Murthy
and Jack, for new products, and SaidiMehrabad et al. for second-hand
444 Thomas, M., and S. Rao (1999). ‘‘Warranty
Economic Decision Models: A Summary and Some
Suggested Directions for Future Research.’’
Operations Research 47(6):807–820.
445 Wu, S (2012). Warranty Data Analysis: A
Review. Quality and Reliability Engineering
International 28: 795–805.
446 Guajardo, J., M Cohen, and S. Netessine
(2016). ‘‘Service Competition and Product Quality
in the U.S. Automobile Industry.’’ Management
Science 62(7):1860–1877. The other rationales are
protection for consumers against failures, provision
of product quality information to consumers, and a
means to distinguish consumers according to their
risk preferences.
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¥132
¥58
¥567
¥132
¥97
¥552
¥181
¥79
..................
..................
¥135
..................
products, consider the role of warranties
in improving a buyer’s confidence in
quality of the good.447 448
On the one hand, we expect ownerincurred emission repair costs to
decrease due to the final program
because the longer emission warranty
requirements will result in more repair
costs covered by the OEMs. Further, we
expect improved serviceability in an
effort by OEMs to decrease the repair
costs that they will incur. We also
expect that the longer useful life periods
in the final standards will result in more
durable parts to ensure regulatory
compliance over the longer timeframe.
On the other hand, we also expect that
the more costly emission control
systems required by the final program
may result in higher repair costs which
might increase owner-incurred costs
outside the warranty and/or useful life
periods.
As discussed in Section V.A.2, we
have estimated increased OEM costs
associated with increased warranty
447 Murthy, D., and N. Jack (2009). ‘‘Warranty and
Maintenance,’’ Chapter 18 in Handbook of
Maintenance Management and Engineering,
Mohamed Ben-Daya et al., editors. London:
Springer.
448 Saidi-Mehrabad, M., R. Noorossana, and M.
Shafiee (2010). ‘‘Modeling and analysis of effective
ways for improving the reliability of second-hand
products sold with warranty.’’ International Journal
of Advanced Manufacturing Technology 46: 253–
265.
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liability (i.e., longer warranty periods),
and for more durable parts resulting
from the longer useful life periods.
These costs are accounted for via
increased warranty costs and increased
research and development (R&D) costs.
We also included additional
aftertreatment costs in the direct
manufacturing costs to address the
increased useful life requirements (e.g.,
larger catalyst volume; see Chapters 2
and 3 of the RIA for detailed
discussions). We estimate that the new
useful life and warranty provisions will
help to reduce emission repair costs
during the emission warranty and
regulatory useful life periods, and
possibly beyond.
In the proposal, to estimate impacts
on emission repair costs, we began with
an emission repair cost curve derived
from an industry white paper.449 Some
commenters took exception to the
approach we took, preferring instead
that we use what they consider to be a
more established repair and
maintenance cost estimate from the
American Transportation Research
449 See ‘‘Mitigating Rising Maintenance & Repair
Costs for Class-8 Truck Fleets, Effective Data &
Strategies to Leverage Newer Trucks to Reduce
M&R Costs,’’ Fleet Advantage Whitepaper Series,
2018.
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Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
Institute.450 After careful consideration
of the ATRI data, we derived a cost per
mile value for repair and maintenance
based on the 10 years of data gathered
and presented. We chose to use the
ATRI data in place of the data used in
the proposal because it constituted 10
years of data from an annually prepared
study compared to the one year of data
behind the study used in the proposal.
Because the ATRI data represent
heavy HD combination vehicles it was
necessary for us to scale the ATRI
values for applicability to HD vehicles
with different sized engines having
different emission-control system costs.
We have done this in the same way as
was discussed earlier for scaling of
warranty cost (see Table V–6). Given
that future engines and vehicles will be
equipped with new, more costly
technology, it is possible that the repair
costs for vehicles under the final
program will be higher than the repair
costs in the baseline. We have included
such an increase for the period beyond
useful life. This is perhaps conservative
because it seems reasonable to assume
that the R&D used to improve durability
during the useful life period would also
improve durability beyond it.
Nonetheless, we also think it is
reasonable to include an increase in
repair costs, relative to the baseline
case, because the period beyond useful
life is of marginally less concern to
manufacturers.451 Lastly, since our
warranty and useful life provisions
pertain to emissions-related systems and
their repair, we adjusted the ATRI
values by 10.8 percent to arrive at an
emission-related repair cost. The 10.8
percent value was similarly used in the
proposal and was derived by EPA using
data in the Fleet Advantage Whitepaper.
Table V–19 shows how we have scaled
the repair and maintenance costs
derived from the ATRI study.
Importantly, during the warranty
period, there are no emission-related
repair costs incurred by owner/
operators since those will be covered
under warranty.
TABLE V–19—SCALING APPROACH USED IN ESTIMATING BASELINE EMISSION-RELATED REPAIR COSTS PER MILE, 2017
CENTS *
Repair & maintenance
MOVES
regulatory class
Emission-related repair
(10.8% of repair &
maintenance)
Scaling approach
Diesel
Gasoline
CNG
Diesel
Light HDE .........
Medium HDE ....
Heavy HDE ......
Urban bus .........
Base
Base
Base
Base
Light HDE DMC/Base Diesel Heavy HDE DMC .........
Medium HDE DMC/Base Diesel Heavy HDE DMC ....
Heavy HDE DMC/Base Diesel Heavy HDE DMC .......
Urban bus DMC/Base Diesel Heavy HDE DMC .........
10.1
10.3
15.8
9.80
7.28
7.28
7.28
..............
..............
..............
23.2
16.2
1.09
1.12
1.71
1.06
Gasoline
CNG
0.79
0.79
0.79
..............
..............
..............
2.52
1.75
* The Base Diesel Heavy HDE DMC would be the $5,816 value shown in Table V–2; shown is scaling of baseline emission-repair costs per
mile although we also scaled emission-repair cost per hour and applied those values for most vocational vehicles; this is detailed in Chapter
7.2.3 of the final RIA.
We present more details in Chapter 7
of the RIA behind the emission-repair
cost values we are using, the scaling
used and the 10.8 percent emissionrelated repair adjustment factor and
how it was derived. As done for
warranty costs, we have used estimated
ages for when warranty and useful life
are reached, using the required miles,
ages and hours along with the estimated
miles driven and hours of operation for
each specific type of vehicle. This
means that warranty and useful life ages
are reached in different years for
different vehicles, even if they belong to
the same service class and have the
same regulatory warranty and useful life
periods. For example, we expect
warranty and useful life ages to be
attained at different points in time by a
long-haul combination truck driving
over 100,000 miles per year or over
2,000 hours per year and a refuse truck
driven around 40,000 miles per year or
operating less than 1,000 hours per year.
The resultant MY2027 lifetime
emission-related repair costs are shown
in Table V–20 for diesel HD vehicles, in
Table V–21 for gasoline HD vehicles,
and in Table V–22 for CNG HD vehicles.
Since these costs occur over time, we
present them using both a 3 percent and
a 7 percent discount rate. Note that
these costs assume that all emissionrelated repair costs are paid by
manufacturers during the warranty
period, and beyond the warranty period
the emission-related repair costs are
incurred by owners/operators.
TABLE V–20—MY2027 LIFETIME EMISSION-RELATED REPAIR COSTS PER DIESEL VEHICLE, 2017 DOLLARS
3% Discount rate
Light
HDE
I
Medium
HDE
I
7% Discount rate
Heavy
HDE
Urban
bus
Light
HDE
..................
..................
..................
..................
..................
..................
..................
..................
..................
2,440
..................
3,083
..................
771
..................
1,318
I
I
Medium
HDE
I
Heavy
HDE
I
Urban
bus
tkelley on DSK125TN23PROD with RULES2
FRM Baseline
Long-Haul Combination Trucks .......
Long-Haul Single Unit Trucks ..........
Motor Homes ...................................
Other Buses .....................................
Refuse Trucks ..................................
School Buses ...................................
Short-Haul Combination Trucks .......
Short-Haul Single Unit Trucks .........
..................
3,208
..................
4,292
..................
1,148
..................
1,799
450 ‘‘An Analysis of the Operational Costs of
Trucking: 2021 Update,’’ American Transportation
Research Institute, November 2021.
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..................
2,493
613
3,668
2,222
1,050
6,635
1,292
22,041
3,060
936
4,719
3,110
1,604
8,088
1,973
451 This is not meant to suggest that
manufacturers no longer care about their products
beyond their regulatory useful life, but rather to
PO 00000
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Sfmt 4700
..................
1,790
394
2,499
1,506
684
5,003
876
16,138
2,109
602
3,074
2,065
1,045
5,823
1,338
..................
..................
..................
..................
..................
..................
..................
..................
reflect the expectation that regulatory pressures—
i.e., regulatory compliance during the useful life—
tend to focus manufacturer resources.
E:\FR\FM\24JAR2.SGM
24JAR2
4416
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
TABLE V–20—MY2027 LIFETIME EMISSION-RELATED REPAIR COSTS PER DIESEL VEHICLE, 2017 DOLLARS—Continued
3% Discount rate
Light
HDE
Transit Buses ...................................
4,242
Medium
HDE
I
3,625
7% Discount rate
Heavy
HDE
Urban
bus
I .................. I
3,941
Light
HDE
I
Medium
HDE
Heavy
HDE
Urban
bus
3,047
2,469
I .................. I
2,732
..................
1,509
..................
2,598
..................
378
..................
451
2,567
..................
956
272
1,978
819
439
4,960
421
1,955
17,497
906
415
1,979
1,180
673
4,225
655
..................
..................
..................
..................
..................
..................
..................
..................
..................
1,370
..................
¥931
..................
¥486
..................
¥393
..................
¥867
¥480
..................
¥834
¥122
¥520
¥687
¥245
¥43
¥455
¥514
1,359
¥1,203
¥187
¥1,095
¥885
¥372
¥1,598
¥684
..................
..................
..................
..................
..................
..................
..................
..................
..................
¥1,362
FRM Baseline + Final Program
Long-Haul Combination Trucks .......
Long-Haul Single Unit Trucks ..........
Motor Homes ...................................
Other Buses .....................................
Refuse Trucks ..................................
School Buses ...................................
Short-Haul Combination Trucks .......
Short-Haul Single Unit Trucks .........
Transit Buses ...................................
..................
2,284
..................
4,090
..................
667
..................
764
4,042
..................
1,531
480
3,261
1,408
772
7,029
721
3,224
25,070
1,524
728
3,454
2,038
1,174
6,436
1,115
..................
..................
..................
..................
..................
..................
..................
..................
..................
2,394
Increased Cost of the Final Program
Long-Haul Combination Trucks .......
Long-Haul Single Unit Trucks ..........
Motor Homes ...................................
Other Buses .....................................
Refuse Trucks ..................................
School Buses ...................................
Short-Haul Combination Trucks .......
Short-Haul Single Unit Trucks .........
Transit Buses ...................................
..................
¥924
..................
¥203
..................
¥481
..................
¥1,035
¥200
..................
¥962
¥132
¥406
¥814
¥278
394
¥570
¥402
3,028
¥1,536
¥207
¥1,265
¥1,072
¥430
¥1,651
¥857
..................
..................
..................
..................
..................
..................
..................
..................
..................
¥1,547
TABLE V–21—MY2027 LIFETIME EMISSION-RELATED REPAIR COSTS PER GASOLINE VEHICLE, 2017 DOLLARS
3% Discount rate
Light
HDE
Medium
HDE
I
I
7% Discount rate
Heavy
HDE
Light
HDE
I
Medium
HDE
I
Heavy
HDE
FRM Baseline
Long-Haul Single Unit Trucks ......................................................
Motor Homes ...............................................................................
Other Buses .................................................................................
School Buses ...............................................................................
Short-Haul Single Unit Trucks .....................................................
Transit Buses ...............................................................................
2,324
431
3,111
832
1,304
3,074
2,324
431
..................
..................
1,304
..................
2,324
431
..................
..................
1,304
..................
1,768
278
2,234
559
955
2,208
1,768
278
..................
..................
955
..................
1,768
278
..................
..................
955
..................
1,831
275
..................
..................
764
..................
1,271
156
1,917
252
483
1,895
1,271
156
..................
..................
483
..................
1,271
156
..................
..................
483
..................
¥493
¥156
..................
..................
¥540
..................
¥497
¥122
¥317
¥306
¥471
¥313
¥497
¥122
..................
..................
¥471
..................
¥497
¥122
..................
..................
¥471
..................
FRM Baseline + Final Program
Long-Haul Single Unit Trucks ......................................................
Motor Homes ...............................................................................
Other Buses .................................................................................
School Buses ...............................................................................
Short-Haul Single Unit Trucks .....................................................
Transit Buses ...............................................................................
1,831
275
2,898
442
764
2,865
1,831
275
..................
..................
764
..................
tkelley on DSK125TN23PROD with RULES2
Increased Cost of the Final Program
Long-Haul Single Unit Trucks ......................................................
Motor Homes ...............................................................................
Other Buses .................................................................................
School Buses ...............................................................................
Short-Haul Single Unit Trucks .....................................................
Transit Buses ...............................................................................
VerDate Sep<11>2014
01:01 Jan 24, 2023
Jkt 259001
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¥493
¥156
¥212
¥390
¥540
¥210
Fmt 4701
¥493
¥156
..................
..................
¥540
..................
Sfmt 4700
E:\FR\FM\24JAR2.SGM
24JAR2
4417
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
TABLE V–22—MY2027 LIFETIME EMISSION-RELATED REPAIR COSTS PER CNG VEHICLE, 2017 DOLLARS
3% Discount rate
Heavy
HDE
7% Discount rate
Urban
bus
Heavy
HDE
4,517
6,966
4,590
2,368
11,938
2,912
..................
..................
..................
..................
..................
..................
..................
6,532
3,113
4,537
3,048
1,542
8,595
1,975
..................
..................
..................
..................
..................
..................
..................
4,529
1,720
3,807
2,260
1,294
7,723
1,248
..................
..................
..................
..................
..................
..................
..................
2,822
1,029
2,194
1,317
746
5,143
737
..................
..................
..................
..................
..................
..................
..................
1,626
¥2,797
¥3,158
¥2,330
¥1,074
¥4,215
¥1,664
..................
..................
..................
..................
..................
..................
..................
¥3,710
¥2,084
¥2,344
¥1,732
¥797
¥3,452
¥1,238
..................
..................
..................
..................
..................
..................
..................
¥2,903
I
Urban
bus
I
FRM Baseline
Long-Haul Single Unit Trucks ..................................................................................................
Other Buses .............................................................................................................................
Refuse Trucks ..........................................................................................................................
School Buses ...........................................................................................................................
Short-Haul Combination Trucks ..............................................................................................
Short-Haul Single Unit Trucks .................................................................................................
Transit Buses ...........................................................................................................................
FRM Baseline + Final Program
Long-Haul Single Unit Trucks ..................................................................................................
Other Buses .............................................................................................................................
Refuse Trucks ..........................................................................................................................
School Buses ...........................................................................................................................
Short-Haul Combination Trucks ..............................................................................................
Short-Haul Single Unit Trucks .................................................................................................
Transit Buses ...........................................................................................................................
Increased Cost of the Final Program
Long-Haul Single Unit Trucks ..................................................................................................
Other Buses .............................................................................................................................
Refuse Trucks ..........................................................................................................................
School Buses ...........................................................................................................................
Short-Haul Combination Trucks ..............................................................................................
Short-Haul Single Unit Trucks .................................................................................................
Transit Buses ...........................................................................................................................
C. Program Costs
final program. Costs are presented in
more detail in Chapter 7 of the RIA. As
noted earlier, costs are presented in
2017 dollars in undiscounted annual
values along with present values (PV)
Using the cost elements outlined in
Sections V.A and V.B, we have
estimated the costs associated with the
and equivalent annualized values (EAV)
at both 3 and 7 percent discount rates
with values discounted to the 2027
calendar year.
TABLE V–23—TOTAL TECHNOLOGY & OPERATING COST IMPACTS OF THE FINAL PROGRAM RELATIVE TO THE BASELINE
CASE, ALL REGULATORY CLASSES AND ALL FUELS, BILLIONS OF 2017 DOLLARS a
Direct
tech
cost
tkelley on DSK125TN23PROD with RULES2
Calendar year
2027 ...............
2028 ...............
2029 ...............
2030 ...............
2031 ...............
2032 ...............
2033 ...............
2034 ...............
2035 ...............
2036 ...............
2037 ...............
2038 ...............
2039 ...............
2040 ...............
2041 ...............
2042 ...............
2043 ...............
2044 ...............
2045 ...............
PV, 3% ...........
PV, 7% ...........
EAV, 3% .........
VerDate Sep<11>2014
Indirect
warranty
cost
1.1
1.1
1.0
1.0
1.0
0.99
0.98
0.98
0.96
0.95
0.95
0.95
0.95
0.95
0.95
0.95
0.95
0.95
0.95
14
10
1.0
01:01 Jan 24, 2023
Indirect
R&D
cost
2.1
2.1
2.1
2.1
2.2
2.2
2.2
2.3
2.3
2.3
2.4
2.4
2.5
2.5
2.5
2.6
2.6
2.7
2.7
33
24
2.3
Jkt 259001
0.21
0.20
0.19
0.051
0.050
0.049
0.049
0.049
0.048
0.048
0.048
0.048
0.047
0.047
0.047
0.047
0.047
0.048
0.048
1.1
0.90
0.078
PO 00000
Other
indirect
cost
0.34
0.32
0.31
0.30
0.30
0.29
0.29
0.29
0.28
0.28
0.28
0.28
0.28
0.28
0.28
0.28
0.28
0.28
0.28
4.2
3.0
0.29
Frm 00123
Total
tech
cost
Indirect
profit
0.058
0.055
0.053
0.052
0.051
0.050
0.050
0.049
0.049
0.048
0.048
0.048
0.048
0.048
0.048
0.048
0.048
0.048
0.048
0.72
0.52
0.050
Fmt 4701
Emission
repair
cost
3.8
3.7
3.7
3.5
3.6
3.6
3.6
3.6
3.7
3.7
3.7
3.7
3.8
3.8
3.9
3.9
3.9
4.0
4.1
53
38
3.7
Sfmt 4700
0.00
¥0.05
¥0.30
¥0.43
¥0.50
¥0.57
¥0.61
¥0.64
¥0.66
¥0.66
¥0.60
¥0.54
¥0.49
¥0.45
¥0.41
¥0.39
¥0.37
¥0.35
¥0.34
¥6.2
¥4.3
¥0.43
Urea
cost
0.06
0.12
0.18
0.25
0.33
0.41
0.47
0.53
0.58
0.63
0.68
0.72
0.76
0.80
0.84
0.87
0.91
0.94
0.97
7.7
4.9
0.54
E:\FR\FM\24JAR2.SGM
Fuel
cost
¥0.0004
¥0.0008
¥0.0013
¥0.0017
¥0.0022
¥0.0027
¥0.0034
¥0.0041
¥0.0048
¥0.0054
¥0.0060
¥0.0066
¥0.0072
¥0.0078
¥0.0083
¥0.0088
¥0.0093
¥0.0097
¥0.010
¥0.069
¥0.043
¥0.0048
24JAR2
Total
operating
cost
0.057
0.07
¥0.12
¥0.19
¥0.17
¥0.16
¥0.14
¥0.11
¥0.08
¥0.04
0.07
0.17
0.27
0.34
0.41
0.47
0.53
0.57
0.62
1.4
0.60
0.099
Program
cost
3.9
3.8
3.6
3.4
3.4
3.4
3.5
3.5
3.6
3.6
3.8
3.9
4.0
4.2
4.3
4.4
4.5
4.6
4.7
55
39
3.8
4418
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
TABLE V–23—TOTAL TECHNOLOGY & OPERATING COST IMPACTS OF THE FINAL PROGRAM RELATIVE TO THE BASELINE
CASE, ALL REGULATORY CLASSES AND ALL FUELS, BILLIONS OF 2017 DOLLARS a—Continued
Direct
tech
cost
Calendar year
EAV, 7% .........
I
1.0
Indirect
warranty
cost
I
2.3
Indirect
R&D
cost
I
Other
indirect
cost
0.087
I
0.29
Total
tech
cost
Indirect
profit
I
0.051
I
Emission
repair
cost
3.7
I
¥0.42
Urea
cost
I
0.48
Total
operating
cost
Fuel
cost
I
¥0.0042
Program
cost
0.058
3.8
a Values
show 2 significant digits; negative cost values denote savings; calendar year values are undiscounted, present values are discounted
to 2027; Program Cost is the sum of Total Tech Cost and Total Operating Cost. Note also that the Information Collection Request costs addressed in Section XII would fall within the ‘‘Other’’ indirect costs shown here.
VI. Estimated Emissions Reductions
From the Final Program
The final program, which is described
in detail in Sections III and IV, is
expected to reduce emissions from
highway heavy-duty engines in several
ways. We project the final emission
standards for heavy-duty CI engines will
reduce tailpipe emissions of NOX; the
combination of the final low-load test
cycle and off-cycle test procedure for CI
engines will help to ensure that the
reductions in tailpipe emissions are
achieved in-use, not only under highspeed, on-highway conditions, but also
under low-load and idle conditions. We
also project reduced tailpipe emissions
of NOX, CO, PM, VOCs, and associated
air toxics from the final emission
standards for heavy-duty SI engines,
particularly under cold-start and highload operating conditions. The longer
emission warranty and regulatory useful
life requirements for heavy-duty CI and
SI engines in the final rule will help
maintain the expected emission
reductions for all pollutants, including
primary exhaust PM2.5, throughout the
useful life of the engine. The onboard
refueling vapor recovery requirements
for heavy-duty SI engines in the final
rule will reduce VOCs and associated
air toxics. See RIA Chapter 5.3 for
details on projected emission reductions
of each pollutant.
Section VI.A provides an overview of
the methods used to estimate emission
reductions from our final program. All
the projected emission reductions from
the final program are outlined in
Section VI.B, with more details
provided in the RIA Chapter 5. Section
VI.C presents projected emission
reductions from the final program by
engine operations and processes (e.g.,
medium-to-high load or low-load engine
operations).
A. Emission Inventory Methodology
To estimate the emission reductions
from the final program, we used the
current public version of EPA’s Motor
Vehicle Emission Simulator (MOVES)
model, MOVES3. MOVES3 includes all
the model updates previously made for
the version of the MOVES model used
for the NPRM analysis (‘‘MOVES CTI
NPRM’’), as well as other more recent
updates. Detailed descriptions of the
underlying data and analyses that
informed the model updates are
discussed in Chapter 5.2 of the RIA and
documented in peer-reviewed technical
reports referenced in the RIA. Inputs
developed to model the national
emission inventories for the final
program are also discussed in Chapter
5.2.2 of the RIA.
B. Estimated Emission Reductions From
the Final Program
As discussed in Sections III and IV,
the final program includes new, more
stringent numeric emission standards,
as well as longer regulatory useful life
and emissions warranty periods
compared to today’s standards. Our
estimates of the emission impacts of the
final program in calendar years 2030,
2040, and 2045 are presented in Table
VI–1. As shown in Table VI–1, we
estimate that the final program will
reduce NOX emissions from highway
heavy-duty vehicles by 48 percent
nationwide in 2045. We also estimate an
eight percent reduction in primary
exhaust PM2.5 from highway heavy-duty
vehicles. VOC emissions from heavyduty vehicles will be 23 percent lower.
Emissions of CO from heavy-duty
vehicles are estimated to decrease by 18
percent. Reductions in heavy-duty
vehicle emissions of other pollutants,
including air toxics, range from an
estimated reduction of about 28 percent
for benzene to about seven percent
change in acetaldehyde. RIA Chapter
5.5.2 includes additional details on the
emission reductions by vehicle fuel
type; Chapter 5.5.4 provides our
estimates of criteria pollutant emissions
reductions for calendar years 2027
through 2045.
As the final program is implemented,
emission reductions are expected to
increase over time as the fleet turns over
to new, compliant engines. We estimate
no change in CO2 emissions from the
final program, based on data in our
feasibility and cost analyses of the final
program (see Section III for more
discussion).452
TABLE VI–1—ANNUAL EMISSION REDUCTIONS FROM HEAVY-DUTY VEHICLES IN CALENDAR YEARS (CY) 2030, 2040, AND
2045—EMISSIONS WITH FINAL PROGRAM IN PLACE RELATIVE TO THE HEAVY-DUTY VEHICLE EMISSIONS BASELINE
CY2030
tkelley on DSK125TN23PROD with RULES2
Pollutant
US short
tons
NOX ..................................................................................
VOC .................................................................................
Primary Exhaust PM2.5 ....................................................
CO ....................................................................................
Acetaldehyde ...................................................................
Benzene ...........................................................................
Formaldehyde ..................................................................
452 This estimate includes the assumption that
vehicle sales will not change in response to the
VerDate Sep<11>2014
01:01 Jan 24, 2023
Jkt 259001
CY2040
%
reduction
139,677
5,018
115
43,978
36
40
29
14
5
1
3
2
4
1
US short
tons
%
reduction
398,864
17,139
491
208,935
124
177
112
44
20
7
16
6
23
7
final rule. See Section X for further discussion on
vehicle sales impacts of this final rule.
PO 00000
Frm 00124
Fmt 4701
Sfmt 4700
E:\FR\FM\24JAR2.SGM
CY2045
24JAR2
US short
tons
453,239
20,758
566
260,750
145
221
134
%
reduction
48
23
8
18
7
28
8
4419
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
TABLE VI–1—ANNUAL EMISSION REDUCTIONS FROM HEAVY-DUTY VEHICLES IN CALENDAR YEARS (CY) 2030, 2040, AND
2045—EMISSIONS WITH FINAL PROGRAM IN PLACE RELATIVE TO THE HEAVY-DUTY VEHICLE EMISSIONS BASELINE—
Continued
CY2030
Pollutant
US short
tons
Naphthalene .....................................................................
C. Estimated Emission Reductions by
Engine Operations and Processes
Looking more closely at the NOX
emission inventory from highway
heavy-duty vehicles, our analysis shows
that the final standards will reduce
emissions across several engine
operations and processes, with the
greatest reductions attributable to
medium-to-high load engine operations,
low-load engine operations, and age
effects (Table VI–2). Emission
reductions attributable to medium-tohigh load engine operations are based
on changes in the new numeric
emissions standards compared to
existing standards and corresponding
test procedures, as described in
preamble Section III. Emission
reductions attributable to the age effects
category are based on longer useful life
and warranty periods in the final rule,
which are described in preamble
Section IV.
Table 5–13 in Chapter 5.2.2 of the RIA
shows that tampering and malmaintenance significantly increases
emissions from current heavy heavyduty engines (e.g., we estimate a 500
percent increase in NOX emissions for
heavy heavy-duty vehicles due to NOX
aftertreatment malfunction). Absent the
CY2040
%
reduction
2
US short
tons
1
%
reduction
7
final rule, these substantial increases in
emissions from tampering and malmaintenance could potentially have
large impact on the HD NOX inventory.
However, the longer regulatory useful
life and emission-related warranty
requirements in the final rule will
ensure that more stringent standards are
met for a longer period of time while the
engines are in use. Specifically, we
estimate 18 percent fewer NOX
emissions in 2045 due to the longer
useful life and warranty periods
reducing the likelihood of tampering
and mal-maintenance after the current
useful life periods of heavy-duty CI
engines.453 454 We note that these
estimates of emissions impacts from
tampering and mal-maintenance of
heavy-duty engines reflect currently
available data and may not fully reflect
the extent of emissions impacts from
tampering or mal-maintenance; thus,
additional data on the emissions
impacts of heavy-duty tampering and
mal-maintenance may show that there
would be additional emissions
reductions from the final rule.
Further, due to insufficient data, we
are currently unable to quantify the
impacts of other provisions to improve
maintenance and serviceability of
CY2045
US short
tons
13
%
reduction
9
16
emission controls systems (e.g., updated
maintenance intervals, requiring
manufacturers to provide more
information on how to diagnose and
repair emission control systems, as
described in preamble Section IV). We
expect the final provisions to improve
maintenance and serviceability will
reduce incentives to tamper with the
emission control systems on MY 2027
and later engines, which would avoid
large increases in emissions that would
impact the reductions projected from
the final rule. For example, we estimate
a greater than 3000 percent increase in
NOX emissions for heavy heavy-duty
vehicles due to malfunction of the NOX
emissions aftertreatment on a MY 2027
and later heavy heavy-duty vehicle. As
such, the maintenance and
serviceability provisions combined with
the longer useful life and warranty
periods will provide a comprehensive
approach to ensure that the new, much
more stringent emissions standards are
met during in use operations.
Table VI–2 compares NOX emissions
in 2045 from different engine operations
and processes with and without the
final standards. A graphical comparison
of NOX emissions by process is included
in RIA Chapter 5.5.3.
TABLE VI–2—HEAVY-DUTY NOX EMISSION REDUCTIONS BY PROCESS IN CY2045
[US tons]
Emission inventory
contribution
without final program
(%)
Engine operation or process
tkelley on DSK125TN23PROD with RULES2
Medium- to High-Load .............................................................
Low-Load .................................................................................
Aging ........................................................................................
Extended Idle & APU ...............................................................
Starts ........................................................................................
Historical Fleet (MY 2010 to 2026) .........................................
36
30
22
2
5
6
Tons
reduced
Percent
reduction from
baseline
217,708
177,967
35,750
11,692
10,122
0
64
63
18
63
23
0
Emission inventory
contribution with
final program
(%)
24
21
34
1
7
12
VII. Air Quality Impacts of the Final
Rule
As discussed in Section VI, we project
the standards in the final rule will result
in meaningful reductions in emissions
of NOX, VOC, CO and PM2.5. When
feasible, we conduct full-scale
photochemical air quality modeling to
accurately project levels of criteria and
air toxic pollutants, because the
atmospheric chemistry related to
ambient concentrations of PM2.5, ozone,
453 See Chapter 5.2.2 of the RIA for a discussion
of how we calculate the emission rates due to the
final useful life and warranty periods for Light,
Medium, and Heavy heavy-duty engines.
454 Although we anticipate emission benefits from
the lengthened warranty and useful life periods
from gasoline and NG-fueled vehicles, they were
not included in the analysis done for the final rule
(see RIA Chapter 5.2 for details).
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and air toxics is very complex. Air
quality modeling was performed for the
proposed rule and demonstrated
improvements in concentrations of air
pollutants. Given the similar structure
of the proposed and final programs, the
geographic distribution of emissions
reductions and modeled improvements
in air quality are consistent and
demonstrate that the final rule will lead
to substantial improvements in air
quality.455
Specifically, we expect this rule will
decrease ambient concentrations of air
pollutants, including significant
improvements in ozone concentrations
in 2045 as demonstrated in the air
quality modeling analysis. We also
expect reductions in ambient PM2.5, NO2
and CO due to this rule. Although the
spatial resolution of the air quality
modeling is not sufficient to quantify it,
this rule’s emission reductions will also
reduce air pollution in close proximity
to major roadways, where
concentrations of many air pollutants
are elevated and where people of color
and people with low income are
disproportionately exposed.
The emission reductions provided by
the final standards will be important in
helping areas attain the NAAQS and
prevent future nonattainment. In
addition, the final standards are
expected to result in improvements in
nitrogen deposition and visibility.
Additional information and maps
showing expected changes in ambient
concentrations of air pollutants in 2045
are included in the proposal, Chapter 6
of the RIA and in the Air Quality
Modeling Technical Support Document
from the proposed rule.456 457
The proposed rule air quality
modeling analysis consisted of a base
case, reference scenario, and control
scenario. The ‘‘base’’ case represents
2016 air quality. The ‘‘reference’’
scenario represents projected 2045 air
quality without the proposed rule and
the ‘‘control’’ scenario represents
projected 2045 emissions with the
proposed rule. Air quality modeling was
done for the future year 2045 when the
program will be fully implemented and
when most of the regulated fleet will
have turned over.
A. Ozone
The scenario modeled for the
proposed rule reduced 8-hour ozone
design values significantly in 2045.
Ozone design values decreased by more
than 2 ppb in over 150 counties, and
over 200 additional modeled counties
are projected to have decreases in ozone
design values of between 1 and 2 ppb
in 2045. Our modeling projections
indicate that some counties will have
design values above the level of the
2015 NAAQS in 2045, and the rule will
help those counties, as well as other
counties, in reducing ozone
concentrations. Table VII–1 shows the
average projected change in 2045 8-hour
ozone design values due to the modeled
scenario. Counties within 10 percent of
the level of the NAAQS are intended to
reflect counties that, although not
violating the standard, would also be
affected by changes in ambient levels of
ozone as they work to ensure long-term
attainment or maintenance of the ozone
NAAQS. The projected changes in
design values, summarized in Table
VII–1, indicate in different ways the
overall improvement in ozone air
quality due to emission reductions from
the modeled scenario.
TABLE VII–1—AVERAGE CHANGE IN PROJECTED 8-HOUR OZONE DESIGN VALUES IN 2045 DUE TO THE RULE
Number of
counties
Projected design value category
all modeled counties ...................................................................................................................
counties with 2016 base year design values above the level of the 2015 8-hour ozone standard ............................................................................................................................................
counties with 2016 base year design values within 10% of the 2015 8-hour ozone standard
counties with 2045 reference design values above the level of the 2015 8-hour ozone standard ............................................................................................................................................
counties with 2045 reference design values within 10% of the 2015 8-hour ozone standard ..
counties with 2045 control design values above the level of the 2015 8-hour ozone standard
counties with 2045 control design values within 10% of the 2015 8-hour ozone standard .......
2045
Population a
Average change
in 2045
design value
(ppb)
Populationweighted
average change
in design value
(ppb)
457
246,949,949
¥1.87
¥2.23
118
245
125,319,158
93,417,097
¥2.12
¥1.83
¥2.43
¥2.10
15
56
10
42
37,758,488
39,302,665
27,930,138
31,395,617
¥2.26
¥1.78
¥2.36
¥1.69
¥3.03
¥2.02
¥3.34
¥1.77
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a Population numbers based on Woods & Poole data. Woods & Poole Economics, Inc. (2015). Complete Demographic Database. Washington, DC. https://
www.woodsandpoole.com/index.php.
B. Particulate Matter
The scenario modeled for the
proposed rule reduced 24-hour and
annual PM2.5 design values in 2045.
Annual PM2.5 design values in the
majority of modeled counties decreased
by between 0.01 and 0.05 mg/m3 and by
greater than 0.05 mg/m3 in over 75
additional counties. 24-hour PM2.5
design values decreased by between
0.15 and 0.5 mg/m3 in over 150 counties
and by greater than 0.5 mg/m3 in 5
additional counties. Our modeling
projections indicate that some counties
will have design values above the level
of the 2012 PM2.5 NAAQS in 2045 and
the rule will help those counties, as well
as other counties, in reducing PM2.5
concentrations. Table VII–2 and Table
VII–3 present the average projected
changes in 2045 annual and 24-hour
PM2.5 design values. Counties within 10
percent of the level of the NAAQS are
intended to reflect counties that,
although not violating the standards,
would also be affected by changes in
ambient levels of PM2.5 as they work to
ensure long-term attainment or
maintenance of the annual and/or 24hour PM2.5 NAAQS. The projected
changes in PM2.5 design values,
summarized in Table VII–2 and Table
VII–3, indicate in different ways the
overall improvement in PM2.5 air quality
due to the emission reductions resulting
from the modeled scenario. We expect
this rule’s reductions in directly emitted
PM2.5 will also contribute to reductions
in PM2.5 concentrations near roadways,
although our air quality modeling is not
of sufficient resolution to capture that
impact.
455 Additional detail on the air quality modeling
inventory used in the proposed rule, along with the
final rule emission reductions, can be found in
Chapter 5 of the RIA.
456 USEPA (2021) Technical Support Document:
Air Quality Modeling for the HD 2027 Proposal.
EPA–HQ–OAR–2019–0055. October 2021.
457 Section VII of the proposed rule preamble, 87
FR 17414 (March 28, 2022).
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TABLE VII–2—AVERAGE CHANGE IN PROJECTED ANNUAL PM2.5 DESIGN VALUES IN 2045 DUE TO THE RULE
Number of
counties
Projected design value category
all modeled counties ...................................................................................................................
counties with 2016 base year design values above the level of the 2012 annual PM2.5 standard ............................................................................................................................................
counties with 2016 base year design values within 10% of the 2012 annual PM2.5 standard ..
counties with 2045 reference design values above the level of the 2012 annual PM2.5 standard ............................................................................................................................................
counties with 2045 reference design values within 10% of the 2012 annual PM2.5 standard ..
counties with 2045 control design values above the level of the 2012 annual PM2.5 standard
counties with 2045 control design values within 10% of the 2012 annual PM2.5 standard .......
2045
Population a
Average change
in 2045
design value
(ug/m3)
Populationweighted
average change
in design value
(ug/m3)
568
273,604,437
¥0.04
¥0.04
17
5
26,726,354
4,009,527
¥0.09
¥0.06
¥0.05
¥0.06
12
6
10
8
25,015,974
1,721,445
23,320,070
3,417,349
¥0.10
¥0.06
¥0.10
¥0.08
¥0.05
¥0.06
¥0.05
¥0.09
a Population numbers based on Woods & Poole data. Woods & Poole Economics, Inc. (2015). Complete Demographic Database. Washington, DC. https://
www.woodsandpoole.com/index.php.
TABLE VII–3—AVERAGE CHANGE IN PROJECTED 24-HOUR PM2.5 DESIGN VALUES IN 2045 DUE TO THE RULE
Number of
counties
Projected design value category
all modeled counties ...................................................................................................................
counties with 2016 base year design values above the level of the 2006 daily PM2.5 standard ............................................................................................................................................
counties with 2016 base year design values within 10% of the 2006 daily PM2.5 standard .....
counties with 2045 reference design values above the level of the 2006 daily PM2.5 standard
counties with 2045 reference design values within 10% of the 2006 daily PM2.5 standard ......
counties with 2045 control design values above the level of the 2006 daily PM2.5 standard ...
counties with 2045 control design values within 10% of the 2006 daily PM2.5 standard ..........
2045
Population a
Average change
in 2045
design value
(ug/m3)
Populationweighted
average change
in design value
(ug/m3)
568
272,852,777
¥0.12
¥0.17
33
15
29
12
29
10
28,394,253
13,937,416
14,447,443
22,900,297
14,447,443
19,766,216
¥0.40
¥0.18
¥0.38
¥0.30
¥0.38
¥0.26
¥0.67
¥0.27
¥0.55
¥0.59
¥0.55
¥0.60
a Population numbers based on Woods & Poole data. Woods & Poole Economics, Inc. (2015). Complete Demographic Database. Washington, DC. https://
www.woodsandpoole.com/index.php.
C. Nitrogen Dioxide
The scenario modeled for the
proposed rule decreased annual NO2
concentrations in most urban areas and
along major roadways by more than 0.3
ppb and decreased annual NO2
concentrations by between 0.01 and 0.1
ppb across much of the rest of the
country in 2045. The emissions
reductions in the modeled scenario will
also likely decrease 1-hour NO2
concentrations and help any potential
nonattainment areas attain and
maintenance areas maintain the NO2
standard.458 We expect this rule will
also contribute to reductions in NO2
concentrations near roadways, although
our air quality modeling is not of
sufficient resolution to capture that
impact. Section 6.4.4 of the RIA
contains more detail on the impacts of
the rule on NO2 concentrations.
The scenario modeled for the
proposed rule decreased annual CO
concentrations by more than 0.5 ppb in
many urban areas and decreased annual
CO concentrations by between 0.02 and
0.5 ppb across much of the rest of the
country in 2045. The emissions
reductions in the modeled scenario will
E. Air Toxics
In general, the scenario modeled for
the proposed rule had relatively little
impact on national average ambient
concentrations of the modeled air toxics
in 2045. The modeled scenario had
smaller impacts on air toxic pollutants
dominated by primary emissions (or a
decay product of a directly emitted
pollutant), and relatively larger impacts
on air toxics that primarily result from
photochemical transformation, in this
case due to the projected large
reductions in NOX emissions.
Specifically, in 2045, our modeling
projects that ambient benzene and
naphthalene concentrations will
decrease by less than 0.001 ug/m3 across
the country. Acetaldehyde
concentrations will increase slightly
across most of the country, while
formaldehyde will generally have small
decreases in most areas and some small
increases in urban areas. Section 6.4.6 of
the RIA contains more detail on the
458 As noted in Section II, there are currently no
nonattainment areas for the NO2 NAAQS.
459 As noted in Section II, there are currently no
nonattainment areas for the CO NAAQS.
D. Carbon Monoxide
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also likely decrease 1-hour and 8-hour
CO concentrations and help any
potential nonattainment areas attain and
maintenance areas maintain the CO
standard.459 Section 6.4.5 of the RIA
contains more detail on the impacts of
the rule on CO concentrations.
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impacts of the modeled scenario on air
toxics concentrations.
F. Visibility
Air quality modeling was used to
project visibility conditions in 145
Mandatory Class I Federal areas across
the United States. The results show that
the modeled scenario improved
visibility in these areas.460 The average
visibility at all modeled Mandatory
Class I Federal areas on the 20 percent
most impaired days is projected to
improve by 0.04 deciviews, or 0.37
percent, in 2045 due to the rule. Section
6.4.7 of the RIA contains more detail on
the visibility portion of the air quality
modeling.
G. Nitrogen Deposition
The scenario modeled for the
proposed rule projected substantial
decreases in nitrogen deposition in
2045. The modeled scenario resulted in
annual decreases of greater than 4
percent in some areas and greater than
460 The level of visibility impairment in an area
is based on the light-extinction coefficient and a
unitless visibility index, called a ‘‘deciview’’, which
is used in the valuation of visibility. The deciview
metric provides a scale for perceived visual changes
over the entire range of conditions, from clear to
hazy. Under many scenic conditions, the average
person can generally perceive a change of one
deciview. The higher the deciview value, the worse
the visibility. Thus, an improvement in visibility is
a decrease in deciview value.
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1 percent over much of the rest of the
country. For maps of deposition
impacts, and additional information on
these impacts, see Section 6.4.8 of the
RIA.
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H. Environmental Justice
EPA’s 2016 ‘‘Technical Guidance for
Assessing Environmental Justice in
Regulatory Analysis’’ provides
recommendations on conducting the
highest quality analysis feasible,
recognizing that data limitations, time
and resource constraints, and analytic
challenges will vary by media and
regulatory context.461 When assessing
the potential for disproportionately high
and adverse health or environmental
impacts of regulatory actions on people
of color, low-income populations,
Tribes, and/or indigenous peoples, the
EPA strives to answer three broad
questions: (1) Is there evidence of
potential environmental justice (EJ)
concerns in the baseline (the state of the
world absent the regulatory action)?
Assessing the baseline will allow the
EPA to determine whether pre-existing
disparities are associated with the
pollutant(s) under consideration (e.g., if
the effects of the pollutant(s) are more
concentrated in some population
groups). (2) Is there evidence of
potential EJ concerns for the regulatory
option(s) under consideration?
Specifically, how are the pollutant(s)
and its effects distributed for the
regulatory options under consideration?
And, (3) do the regulatory option(s)
under consideration exacerbate or
mitigate EJ concerns relative to the
baseline? It is not always possible to
quantitatively assess these questions.
EPA’s 2016 Technical Guidance does
not prescribe or recommend a specific
approach or methodology for
conducting an environmental justice
analysis, though a key consideration is
consistency with the assumptions
underlying other parts of the regulatory
analysis when evaluating the baseline
and regulatory options. Where
applicable and practicable, the Agency
endeavors to conduct such an
analysis.462 EPA is committed to
conducting environmental justice
analysis for rulemakings based on a
framework similar to what is outlined in
461 ‘‘Technical Guidance for Assessing
Environmental Justice in Regulatory Analysis.’’
Epa.gov, Environmental Protection Agency, https://
www.epa.gov/sites/production/files/2016-06/
documents/ejtg_5_6_16_v5.1.pdf. (June 2016).
462 As described in this section, EPA evaluated
environmental justice for this rule as recommended
by the EPA 2016 Technical Guidance. However, it
is EPA’s assessment of the relevant statutory factors
in CAA section 202(a)(3)(A) that justify the final
emission standards. See section I.D. for further
discussion of the statutory authority for this rule.
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EPA’s Technical Guidance, in addition
to investigating ways to further weave
environmental justice into the fabric of
the rulemaking process.
There is evidence that communities
with EJ concerns are disproportionately
impacted by the emissions sources
controlled in this final rule.463
Numerous studies have found that
environmental hazards such as air
pollution are more prevalent in areas
where people of color and low-income
populations represent a higher fraction
of the population compared with the
general population.464 465 466 Consistent
with this evidence, a recent study found
that most anthropogenic sources of
PM2.5, including industrial sources and
light- and heavy-duty vehicle sources,
disproportionately affect people of
color.467 In addition, compared to nonHispanic Whites, some other racial
groups experience greater levels of
health problems during some life stages.
For example, in 2018–2020, about 12
percent of non-Hispanic Black; 9
percent of non-Hispanic American
Indian/Alaska Native; and 7 percent of
Hispanic children were estimated to
currently have asthma, compared with 6
percent of non-Hispanic White
children.468 Nationally, on average, nonHispanic Black and Non-Hispanic
American Indian or Alaska Native
people also have lower than average life
expectancy based on 2019 data, the
latest year for which CDC estimates are
available.469
In addition, as discussed in Section
II.B.7 of this document, concentrations
of many air pollutants are elevated near
high-traffic roadways, and populations
463 Mohai, P.; Pellow, D.; Roberts Timmons, J.
(2009) Environmental justice. Annual Reviews 34:
405–430. https://doi.org/10.1146/annurev-environ082508-094348.
464 Rowangould, G.M. (2013) A census of the
near-roadway population: public health and
environmental justice considerations. Trans Res D
25: 59–67. https://dx.doi.org/10.1016/
j.trd.2013.08.003.
465 Marshall, J.D., Swor, K.R.; Nguyen, N.P. (2014)
Prioritizing environmental justice and equality:
diesel emissions in Southern California. Environ
Sci Technol 48: 4063–4068. https://doi.org/10.1021/
es405167f.
466 Marshall, J.D. (2008) Environmental
inequality: air pollution exposures in California’s
South Coast Air Basin. Atmos Environ 21: 5499–
5503. https://doi.org/10.1016/
j.atmosenv.2008.02.005.
467 C.W. Tessum, D.A. Paolella, S.E. Chambliss,
J.S. Apte, J.D. Hill, J.D. Marshall, PM2.5 polluters
disproportionately and systemically affect people of
color in the United States. Sci. Adv. 7, eabf4491
(2021).
468 https://www.cdc.gov/asthma/most_recent_
data.htm.
469 Arias, E. Xu, J. (2022) United States Life
Tables, 2019. National Vital Statistics Report,
Volume 70, Number 19. [Online at https://
www.cdc.gov/nchs/data/nvsr/nvsr70/nvsr7019.pdf].
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who live, work, or go to school near
high-traffic roadways experience higher
rates of numerous adverse health effects,
compared to populations far away from
major roads.
EPA’s analysis of environmental
justice includes an examination of the
populations living in close proximity to
truck routes and to major roads more
generally. This analysis, described in
Section VII.H.1 of this document, finds
that there is substantial evidence that
people who live or attend school near
major roadways are more likely to be
people of color, Hispanic ethnicity, and/
or low socioeconomic status. This final
rule will reduce emissions that
contribute to NO2 and other nearroadway pollution, improving air
quality for the 72 million people who
live near major truck routes and are
already overburdened by air pollution
from diesel emissions.
Heavy-duty vehicles also contribute to
regional concentrations of ozone and
PM2.5. As described in Section VII.H.2 of
this document, EPA used the air quality
modeling data described in this Section
VII to conduct a demographic analysis
of human exposure to future air quality
in scenarios with and without the rule
in place. Although the spatial resolution
of the air quality modeling is not
sufficient to capture very local
heterogeneity of human exposures,
particularly the pollution concentration
gradients near roads, the analysis does
allow estimates of demographic trends
at a national scale. The analysis
indicates that the largest predicted
improvements in both ozone and PM2.5
are estimated to occur in areas with the
worst baseline air quality, and that a
larger number of people of color are
projected to reside in these areas.
1. Demographic Analysis of the NearRoad Population
We conducted an analysis of the
populations living in close proximity to
truck freight routes as identified in
USDOT’s FAF4.470 FAF4 is a model
from the USDOT’s Bureau of
Transportation Statistics (BTS) and
Federal Highway Administration
(FHWA), which provides data
associated with freight movement in the
United States.471 Relative to the rest of
470 U.S. EPA (2021). Estimation of Population
Size and Demographic Characteristics among
People Living Near Truck Routes in the
Conterminous United States. Memorandum to the
Docket.
471 FAF4 includes data from the 2012 Commodity
Flow Survey (CFS), the Census Bureau on
international trade, as well as data associated with
construction, agriculture, utilities, warehouses, and
other industries. FAF4 estimates the modal choices
for moving goods by trucks, trains, boats, and other
types of freight modes. It includes traffic
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the population, people living near FAF4
truck routes are more likely to be people
of color and have lower incomes than
the general population. People living
near FAF4 truck routes are also more
likely to live in metropolitan areas. Even
controlling for region of the country,
county characteristics, population
density, and household structure, race,
ethnicity, and income are significant
determinants of whether someone lives
near a FAF4 truck route. We note that
we did not analyze the population
living near warehousing, distribution
centers, transshipment, ot intermodal
freight facilities.
We additionally analyzed national
databases that allowed us to evaluate
whether homes and schools were
located near a major road and whether
disparities in exposure may be
occurring in these environments. Until
2009, the U.S. Census Bureau’s
American Housing Survey (AHS)
included descriptive statistics of over
70,000 housing units across the nation
and asked about transportation
infrastructure near respondents’ homes
every two years.472 473 We also analyzed
the U.S. Department of Education’s
Common Core of Data (CCD), which
includes enrollment and location
information for schools across the
United States.474
In analyzing the 2009 AHS, we
focused on whether a housing unit was
located within 300 feet of a ‘‘4-or-more
lane highway, railroad, or airport’’ (this
distance was used in the AHS
analysis).475 We analyzed whether there
were differences between households in
such locations compared with those in
locations farther from these
transportation facilities.476 We included
other variables, such as land use
assignments, including truck flows on a network of
truck routes. https://ops.fhwa.dot.gov/freight/
freight_analysis/faf/.
472 U.S. Department of Housing and Urban
Development, & U.S. Census Bureau. (n.d.). Age of
other residential buildings within 300 feet. In
American Housing Survey for the United States:
2009 (pp. A–1). Retrieved from https://
www.census.gov/programs-surveys/ahs/data/2009/
ahs-2009-summary-tables0/h150-09.html.
473 The 2013 AHS again included the ‘‘etrans’’
question about highways, airports, and railroads
within half a block of the housing unit but has not
maintained the question since then.
474 https://nces.ed.gov/ccd/.
475 This variable primarily represents roadway
proximity. According to the Central Intelligence
Agency’s World Factbook, in 2010, the United
States had 6,506,204 km of roadways, 224,792 km
of railways, and 15,079 airports. Highways thus
represent the overwhelming majority of
transportation facilities described by this factor in
the AHS.
476 Bailey, C. (2011) Demographic and Social
Patterns in Housing Units Near Large Highways and
other Transportation Sources. Memorandum to
docket.
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category, region of country, and housing
type. We found that homes with a nonWhite householder were 22–34 percent
more likely to be located within 300 feet
of these large transportation facilities
than homes with White householders.
Homes with a Hispanic householder
were 17–33 percent more likely to be
located within 300 feet of these large
transportation facilities than homes
with non-Hispanic householders.
Households near large transportation
facilities were, on average, lower in
income and educational attainment and
more likely to be a rental property and
located in an urban area compared with
households more distant from
transportation facilities.
In examining schools near major
roadways, we used the CCD from the
U.S. Department of Education, which
includes information on all public
elementary and secondary schools and
school districts nationwide.477 To
determine school proximities to major
roadways, we used a geographic
information system (GIS) to map each
school and roadways based on the U.S.
Census’s TIGER roadway file.478 We
estimated that about 10 million students
attend schools within 200 meters of
major roads, about 20 percent of the
total number of public school students
in the United States.479 About 800,000
students attend public schools within
200 meters of primary roads, or about 2
percent of the total. We found that
students of color were overrepresented
at schools within 200 meters of primary
roadways, and schools within 200
meters of primary roadways had a
disproportionate population of students
eligible for free or reduced-price
lunches.480 Black students represent 22
percent of students at schools located
within 200 meters of a primary road,
compared to 17 percent of students in
all U.S. schools. Hispanic students
represent 30 percent of students at
schools located within 200 meters of a
477 https://nces.ed.gov/ccd/.
478 Pedde, M.; Bailey, C. (2011) Identification of
Schools within 200 Meters of U.S. Primary and
Secondary Roads. Memorandum to the docket.
479 Here, ‘‘major roads’’ refer to those TIGER
classifies as either ‘‘Primary’’ or ‘‘Secondary.’’ The
Census Bureau describes primary roads as
‘‘generally divided limited-access highways within
the Federal interstate system or under state
management.’’ Secondary roads are ‘‘main arteries,
usually in the U.S. highway, state highway, or
county highway system.’’
480 For this analysis we analyzed a 200-meter
distance based on the understanding that roadways
generally influence air quality within a few
hundred meters from the vicinity of heavily
traveled roadways or along corridors with
significant trucking traffic. See U.S. EPA, 2014.
Near Roadway Air Pollution and Health: Frequently
Asked Questions. EPA–420–F–14–044.
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4423
primary road, compared to 22 percent of
students in all U.S. schools.
We also reviewed existing scholarly
literature examining the potential for
disproportionate exposure among
people of color and people with low
socioeconomic status (SES). Numerous
studies evaluating the demographics
and socioeconomic status of
populations or schools near roadways
have found that they include a greater
percentage of residents of color, as well
as lower SES populations (as indicated
by variables such as median household
income). Locations in these studies
include Los Angeles, CA; Seattle, WA;
Wayne County, MI; Orange County, FL;
the State of California generally; and
nationally.481 482 483 484 485 486 487 Such
disparities may be due to multiple
factors.488 489 490 491 492
People with low SES often live in
neighborhoods with multiple stressors
481 Marshall, J.D. (2008) Environmental
inequality: air pollution exposures in California’s
South Coast Air Basin.
482 Su, J.G.; Larson, T.; Gould, T.; Cohen, M.;
Buzzelli, M. (2010) Transboundary air pollution
and environmental justice: Vancouver and Seattle
compared. GeoJournal 57: 595–608. doi:10.1007/
s10708–009–9269–6.
483 Chakraborty, J.; Zandbergen, P.A. (2007)
Children at risk: measuring racial/ethnic disparities
in potential exposure to air pollution at school and
home. J Epidemiol Community Health 61: 1074–
1079. doi:10.1136/jech.2006.054130.
484 Green, R.S.; Smorodinsky, S.; Kim, J.J.;
McLaughlin, R.; Ostro, B. (20042004) Proximity of
California public schools to busy roads. Environ
Health Perspect 112: 61–66. doi:10.1289/ehp.6566.
485 Wu, Y.; Batterman, S.A. (2006) Proximity of
schools in Detroit, Michigan to automobile and
truck traffic. J Exposure Sci & Environ Epidemiol.
doi:10.1038/sj.jes.7500484.
486 Su, J.G.; Jerrett, M.; de Nazelle, A.; Wolch, J.
(2011) Does exposure to air pollution in urban parks
have socioeconomic, racial, or ethnic gradients?
Environ Res 111: 319–328.
487 Jones, M.R.; Diez-Roux, A.; Hajat, A.; et al.
(2014) Race/ethnicity, residential segregation, and
exposure to ambient air pollution: The Multi-Ethnic
Study of Atherosclerosis (MESA). Am J Public
Health 104: 2130–2137. [Online at: https://doi.org/
10.2105/AJPH.2014.302135].
488 Depro, B.; Timmins, C. (2008) Mobility and
environmental equity: do housing choices
determine exposure to air pollution? Duke
University Working Paper.
489 Rothstein, R. The Color of Law: A Forgotten
History of How Our Government Segregated
America. New York: Liveright, 2018.
490 Lane, H.J.; Morello-Frosch, R.; Marshall, J.D.;
Apte, J.S. (2022) Historical redlining is associated
with present-day air pollution disparities in US
Cities. Environ Sci & Technol Letters 9: 345–350.
DOI: [Online at: https://doi.org/10.1021/
acs.estlett.1c01012].
491 Ware, L. (2021) Plessy’s legacy: the
government’s role in the development and
perpetuation of segregated neighborhoods. RSF: The
Russel Sage Foundation Journal of the Social
Sciences, 7:92–109. DOI: DOI: 10.7758/
RSF.2021.7.1.06.
492 Archer, D.N. (2020) ‘‘White Men’s Roads
through Black Men’s Homes’’: advancing racial
equity through highway reconstruction. Vanderbilt
Law Rev 73: 1259.
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and health risk factors, including
reduced health insurance coverage rates,
higher smoking and drug use rates,
limited access to fresh food, visible
neighborhood violence, and elevated
rates of obesity and some diseases such
as asthma, diabetes, and ischemic heart
disease. Although questions remain,
several studies find stronger
associations between air pollution and
health in locations with such chronic
neighborhood stress, suggesting that
populations in these areas may be more
susceptible to the effects of air
pollution.493 494 495 496
Several publications report
nationwide analyses that compare the
demographic patterns of people who do
or do not live near major
roadways.497 498 499 500 501 502 Three of
these studies found that people living
near major roadways are more likely to
be people of color or low in
493 Clougherty, J.E.; Kubzansky, L.D. (2009) A
framework for examining social stress and
susceptibility to air pollution in respiratory health.
Environ Health Perspect 117: 1351–1358.
Doi:10.1289/ehp.0900612.
494 Clougherty, J.E.; Levy, J.I.; Kubzansky, L.D.;
Ryan, P.B.; Franco Suglia, S.; Jacobson Canner, M.;
Wright, R.J. (2007) Synergistic effects of trafficrelated air pollution and exposure to violence on
urban asthma etiology. Environ Health Perspect
115: 1140–1146. doi:10.1289/ehp.9863.
495 Finkelstein, M.M.; Jerrett, M.; DeLuca, P.;
Finkelstein, N.; Verma, D.K.; Chapman, K.; Sears,
M.R. (2003) Relation between income, air pollution
and mortality: a cohort study. Canadian Med Assn
J 169: 397–402.
496 Shankardass, K.; McConnell, R.; Jerrett, M.;
Milam, J.; Richardson, J.; Berhane, K. (2009)
Parental stress increases the effect of traffic-related
air pollution on childhood asthma incidence. Proc
Natl Acad Sci 106: 12406–12411. doi:10.1073/
pnas.0812910106.
497 Rowangould, G.M. (2013) A census of the U.S.
near-roadway population: public health and
environmental justice considerations.
Transportation Research Part D; 59–67.
498 Tian, N.; Xue, J.; Barzyk. T.M. (2013)
Evaluating socioeconomic and racial differences in
traffic-related metrics in the United States using a
GIS approach. J Exposure Sci Environ Epidemiol
23: 215–222.
499 CDC (2013) Residential proximity to major
highways—United States, 2010. Morbidity and
Mortality Weekly Report 62(3): 46–50.
500 Clark, L.P.; Millet, D.B., Marshall, J.D. (2017)
Changes in transportation-related air pollution
exposures by race-ethnicity and socioeconomic
status: outdoor nitrogen dioxide in the United
States in 2000 and 2010. Environ Health Perspect
https://doi.org/10.1289/EHP959.
501 Mikati, I.; Benson, A.F.; Luben, T.J.; Sacks,
J.D.; Richmond-Bryant, J. (2018) Disparities in
distribution of particulate matter emission sources
by race and poverty status. Am J Pub Health https://
ajph.aphapublications.org/doi/abs/10.2105/
AJPH.2017.304297?journalCode=ajph.
502 Alotaibi, R.; Bechle, M.; Marshall, J.D.;
Ramani, T.; Zietsman, J.; Nieuwenhuijsen, M.J.;
Khreis, H. (2019) Traffic related air pollution and
the burden of childhood asthma in the continuous
United States in 2000 and 2010. Environ
International 127: 858–867. https://
www.sciencedirect.com/science/article/pii/
S0160412018325388.
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SES.503 504 505 They also found that the
outcomes of their analyses varied
between regions within the United
States. However, only one such study
looked at whether such conclusions
were confounded by living in a location
with higher population density and how
demographics differ between locations
nationwide.506 In general, it found that
higher density areas have higher
proportions of low-income residents
and people of color. In other
publications based on a city, county, or
state, the results are similar.507 508
Two recent studies provide strong
evidence that reducing emissions from
heavy-duty vehicles is extremely likely
to reduce the disparity in exposures to
traffic-related air pollutants, both using
NO2 observations from the recently
launched TROPospheric Ozone
Monitoring Instrument (TROPOMI)
satellite sensor as a measure of air
quality, which provides the highestresolution observations heretofore
unavailable from any satellite.509
One study evaluated satellite NO2
concentrations during the COVID–19
lockdowns in 2020 and compared them
to NO2 concentrations from the same
dates in 2019.510 That study found that
average NO2 concentrations were
highest in areas with the lowest
percentage of White populations, and
that the areas with the greatest
percentages of non-White or Hispanic
populations experienced the greatest
declines in NO2 concentrations during
503 Tian, N.; Xue, J.; Barzyk. T.M. (2013)
Evaluating socioeconomic and racial differences in
traffic-related metrics in the United States using a
GIS approach. J Exposure Sci Environ Epidemiol
23: 215–222.
504 Rowangould, G.M. (2013) A census of the U.S.
near-roadway population: public health and
environmental justice considerations.
Transportation Research Part D; 59–67.
505 CDC (2013) Residential proximity to major
highways—United States, 2010. Morbidity and
Mortality Weekly Report 62(3): 46–50.
506 Rowangould, G.M. (2013) A census of the U.S.
near-roadway population: public health and
environmental justice considerations.
Transportation Research Part D; 59–67.
507 Pratt, G.C.; Vadali, M.L.; Kvale, D.L.;
Ellickson, K.M. (2015) Traffic, air pollution,
minority, and socio-economic status: addressing
inequities in exposure and risk. Int J Environ Res
Public Health 12: 5355–5372. https://dx.doi.org/
10.3390/ijerph120505355.
508 Sohrabi, S.; Zietsman, J.; Khreis, H. (2020)
Burden of disease assessment of ambient air
pollution and premature mortality in urban areas:
the role of socioeconomic status and transportation.
Int J Env Res Public Health doi:10.3390/
ijerph17041166.
509 TROPospheric Ozone Monitoring Instrument
(TROPOMI) is part of the Copernicus Sentinel-5
Precursor satellite.
510 Kerr, G.H.; Goldberg, D.L.; Anenberg, S.C.
(2021) COVID–19 pandemic reveals persistent
disparities in nitrogen dioxide pollution. PNAS
118. [Online at https://doi.org/10.1073/
pnas.2022409118].
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the lockdown. These NO2 reductions
were associated with the density of
highways in the local area.
In the second study, satellite NO2
measured from 2018–2020 was averaged
by racial groups and income levels in 52
large U.S. cities.511 Using census tractlevel NO2, the study reported average
population-weighted NO2 levels to be 28
percent higher for low-income nonWhite people compared with highincome White people. The study also
used weekday-weekend differences and
bottom-up emission estimates to
estimate that diesel traffic is the
dominant source of NO2 disparities in
the studied cities. Overall, there is
substantial evidence that people who
live or attend school near major
roadways are more likely to be of a nonWhite race, Hispanic, and/or have a low
SES. Although proximity to an
emissions source is an indicator of
potential exposure, it is important to
note that the impacts of emissions from
tailpipe sources are not limited to
communities in close proximity to these
sources. For example, the effects of
potential decreases in emissions from
sources affected by this final rule might
also be felt many miles away, including
in communities with EJ concerns. The
spatial extent of these impacts depends
on a range of interacting and complex
factors including the amount of
pollutant emitted, atmospheric lifetime
of the pollutant, terrain, atmospheric
chemistry and meteorology. However,
recent studies using satellite-based NO2
measurements provide evidence that
reducing emission from heavy-duty
vehicles is likely to reduce disparities in
exposure to traffic-related pollution.
2. Demographic Analysis of Ozone and
PM2.5 Impacts
When feasible, EPA’s Office of
Transportation and Air Quality
conducts full-scale photochemical air
quality modeling to demonstrate how its
national mobile source regulatory
actions affect ambient concentrations of
regional pollutants throughout the
United States. As described in RIA
Chapter 6.2, the air quality modeling we
conducted for the proposal also
supports our analysis of future
projections of PM2.5 and ozone
concentrations in a ‘‘baseline’’ scenario
absent the rule and in a ‘‘control’’
511 Demetillo, M.A.; Harkins, C.; McDonald, B.C.;
et al. (2021) Space-based observational constraints
on NO2 air pollution inequality from diesel traffic
in major US cities. Geophys Res Lett 48,
e2021GL094333. [Online at https://doi.org/10.1029/
2021GL094333].
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scenario that assumes the rule is in
place.512
This air quality modeling data can
also be used to conduct a demographic
analysis of human exposure to future air
quality in scenarios with and without
the rule in place. Although the spatial
resolution of the air quality modeling is
not sufficient to capture very local
heterogeneity of human exposures,
particularly the pollution concentration
gradients near roads, the analysis does
allow estimates of demographic trends
at a national scale. We developed this
approach by considering the purpose
and specific characteristics of this
rulemaking, as well as the nature of
known and potential exposures to the
air pollutants controlled by the
standards. The heavy-duty standards
apply nationally and will be
implemented consistently across
roadways throughout the United States.
The pollutant predominantly controlled
by the standard is NOX. Reducing
emissions of NOX will reduce formation
of ozone and secondarily formed PM2.5,
which will reduce human exposures to
regional concentrations of ambient
ozone and PM2.5. These reductions will
be geographically widespread. Taking
these factors into consideration, this
demographic analysis evaluates the
exposure outcome distributions that
will result from this rule at the national
scale with a focus on locations that are
projected to have the highest baseline
concentrations of PM2.5 and ozone.
To analyze trends in exposure
outcomes, we sorted projected 2045
baseline air quality concentrations from
highest to lowest concentration and
created two groups: Areas within the
contiguous United States with the worst
air quality (highest 5 percent of
concentrations) and the rest of the
country. This approach can then answer
two principal questions to determine
disparity among people of color:
1. What is the demographic
composition of areas with the worst
baseline air quality in 2045?
2. Are those with the worst air quality
benefiting more from the heavy-duty
vehicle and engine standards?
We found that in the 2045 baseline,
the number of people of color projected
512 Air quality modeling was performed for the
proposed rule, which used emission reductions that
are very similar to the emission reductions
projected for the final rule. Given the similar
structure of the proposed and final programs, we
expect consistent geographic distribution of
emissions reductions and modeled improvements
in air quality, and that the air quality modeling
conducted at the time of proposal adequately
represents the final rule. Specifically, we expect
this rule will decrease ambient concentrations of air
pollutants, including significant improvements in
ozone concentrations in 2045 as demonstrated in
the air quality modeling analysis.
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to live within the grid cells with the
highest baseline concentrations of ozone
(26 million) is nearly double that of
non-Hispanic Whites (14 million).
Thirteen percent of people of color are
projected to live in areas with the worst
baseline ozone, compared to seven
percent of non-Hispanic Whites. The
number of people of color projected to
live within the grid cells with the
highest baseline concentrations of PM2.5
(93 million) is nearly double that of
non-Hispanic Whites (51 million).
Forty-six percent of people of color are
projected to live in areas with the worst
baseline PM2.5, compared to 25 percent
of non-Hispanic Whites. We also found
that the largest predicted improvements
in both ozone and PM2.5 are estimated
to occur in areas with the worst baseline
air quality, and that a larger number of
people of color are projected to reside in
these areas.
EPA received comments related to the
methods the Agency used to analyze the
distribution of impacts of the heavyduty vehicle and engine standards. We
summarize and respond to those
comments in the Response to Comments
document that accompanies this
rulemaking. After consideration of
comments, we have retained our
approach used in the proposal for this
final rule. However, after considering
comments that EPA undertake an
analysis of race/ethnicity-stratified
impacts, we have added an analysis of
the demographic composition of air
quality impacts that accrue to specific
race and ethnic groups. The result of
that analysis found that non-Hispanic
Blacks will experience the greatest
reductions in PM2.5 and ozone
concentrations as a result of the
standards. Chapter 6.6.9 of the RIA
describes the data and methods used to
conduct the demographic analysis and
presents our results in detail.
VIII. Benefits of the Heavy-Duty Engine
and Vehicle Standards
The highway heavy-duty engines and
vehicles subject to the final rule are
significant sources of mobile source air
pollution, including directly-emitted
PM2.5 as well as NOX and VOC
emissions (both precursors to ozone
formation and secondarily-formed
PM2.5). The final program will reduce
exhaust emissions of these pollutants
from the regulated engines and vehicles,
which will in turn reduce ambient
concentrations of ozone and PM2.5, as
discussed in Sections VI and VII.
Exposures to these pollutants are linked
to adverse environmental and human
health impacts, such as premature
deaths and non-fatal illnesses (see
Section II).
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In this section, we present the
quantified and monetized human health
benefits from reducing concentrations of
ozone and PM2.5 using the air quality
modeling results described in Section
VII. As noted in Section VII, we
performed full-scale photochemical air
quality modeling for the proposal. No
further air quality modeling has been
conducted to reflect the emissions
impacts of the final program. Because
air quality modeling results are
necessary to quantify estimates of
avoided mortality and illness
attributable to changes in ambient PM2.5
and ozone, we present the benefits from
the proposal as a proxy for the health
benefits associated with the final
program. RIA Chapter 5 describes the
differences in emissions between those
used to estimate the air quality impacts
of the proposal and those that will be
achieved by the final program. Emission
reductions associated with the final
program are similar to those used in the
air quality modeling conducted for the
proposal. We therefore conclude that
the health benefits from the proposal are
a fair characterization of those that will
be achieved due to the substantial
improvements in air quality attributable
to the final program.
The approach we used to estimate
health benefits is consistent with the
approach described in the technical
support document (TSD) that was
published for the final Revised CrossState Air Pollution Rule (CSAPR)
Update RIA.513 Table VIII–1 and Table
VIII–2 present quantified health benefits
from reductions in human exposure to
ambient PM2.5 and ozone, respectively,
in 2045. Table VIII–3 presents the total
monetized benefits attributable to the
final rule in 2045. We estimate that in
2045, the annual monetized benefits are
$12 and $33 billion at a 3 percent
discount rate and $10 and $30 billion at
a 7 percent discount rate (2017 dollars).
There are additional human health
and environmental benefits associated
with reductions in exposure to ambient
concentrations of PM2.5, ozone, and NO2
that EPA has not quantified due to data,
resource, or methodological limitations.
There are also benefits associated with
reductions in air toxic pollutant
emissions that result from the final
standards, but EPA is not currently able
to monetize those impacts due to
methodological limitations. The
estimated benefits of this rule would be
513 U.S. Environmental Protection Agency (U.S.
EPA). 2021. Estimating PM2.5- and OzoneAttributable Health Benefits. Technical Support
Document (TSD) for the Final Revised Cross-State
Air Pollution Rule Update for the 2008 Ozone
Season NAAQS. EPA–HQ–OAR–2020–0272. March.
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larger if we were able to monetize all
unquantified benefits at this time.
EPA received several comments
related to the methods the Agency used
to estimate the benefits of the proposal.
We summarize and respond to those
comments in the Response to Comments
document that accompanies this
rulemaking. After consideration of
comments, we have retained our
approach to estimating benefits and
have not made any changes to the
analysis. For more detailed information
about the benefits analysis conducted
for this rule, please refer to RIA Chapter
8 that accompanies this preamble.
TABLE VIII–1—ESTIMATED AVOIDED PM2.5 MORTALITY AND ILLNESSES FOR 2045
[95 Percent confidence interval] ab
Avoided health incidence
Avoided premature mortality:
Turner et al. (2016)—Ages 30+ ......................................................................................................................
Di et al. (2017)—Ages 65+ ..............................................................................................................................
Woodruff et al. (2008)—Ages <1 ....................................................................................................................
Non-fatal heart attacks among adults:
Short-term exposure:
Peters et al. (2001) ..................................................................................................................................
Pooled estimate ........................................................................................................................................
Morbidity effects:
Long-term exposure:
Asthma onset ...........................................................................................................................................
Allergic rhinitis symptoms .........................................................................................................................
Stroke .......................................................................................................................................................
Lung cancer ..............................................................................................................................................
Hospital Admissions—Alzheimer’s disease .............................................................................................
Hospital Admissions—Parkinson’s disease .............................................................................................
Short-term exposure:
Hospital admissions—cardiovascular .......................................................................................................
ED visits—cardiovascular .........................................................................................................................
Hospital admissions—respiratory .............................................................................................................
ED visits—respiratory ...............................................................................................................................
Asthma symptoms ....................................................................................................................................
Minor restricted-activity days ....................................................................................................................
Cardiac arrest ...........................................................................................................................................
Lost work days .........................................................................................................................................
740 (500 to 980).
800 (780 to 830).
4.1 (¥2.6 to 11).
790 (180 to 1,400).
85 (31 to 230).
1,600 (1,500 to 1,600).
10,000 (2,500 to 18,000)
41 (11 to 70).
52 (16 to 86).
400 (300 to 500).
43 (22 to 63).
110 (76 to 130).
210 (¥82 to 500).
68 (23 to 110).
400 (78 to 830).
210,000 (¥100,000 to 520,000).
460,000 (370,000 to 550,000).
10 (¥4.2 to 24).
78,000 (66,000 to 90,000).
a Values
rounded to two significant figures.
exposure metrics are not presented here because all PM health endpoints are based on studies that used daily 24-hour average concentrations. Annual exposures are estimated using daily 24-hour average concentrations.
b PM
2.5
TABLE VIII–2—ESTIMATED AVOIDED OZONE MORTALITY AND ILLNESSES FOR 2045
[95 Percent confidence interval] a
Metric and season b
Avoided premature mortality:
Long-term exposure:
Turner et al. (2016) .............................................................
Short-term exposure:
Katsouyanni et al. (2009) ....................................................
Morbidity effects:
Long-term exposure:
Asthma onset c .....................................................................
Short-term exposure:
Allergic rhinitis symptoms ....................................................
Hospital admissions—respiratory ........................................
ED visits—respiratory ..........................................................
Asthma symptoms—Cough d ...............................................
Asthma symptoms—Chest Tightness d ...............................
Asthma symptoms—Shortness of Breath d .........................
Asthma symptoms—Wheeze d ............................................
Minor restricted-activity days d .............................................
School absence days ..........................................................
Avoided health incidence
MDA8; April–September .............
2,100 (1,400 to 2,700).
MDA1; April–September .............
120 (¥69 to 300).
MDA8; June–August ...................
16,000 (14,000 to 18,000).
MDA8;
MDA1;
MDA8;
MDA8;
MDA8;
MDA8;
MDA8;
MDA1;
MDA8;
88,000 (47,000 to 130,000).
350 (¥91 to 770).
5,100 (1,400 to 11,000).
920,000 (¥50,000 to 1,800,000).
770,000 (85,000 to 1,400,000).
390,000 (¥330,000 to 1,100,000).
730,000 (¥57,000 to 1,500,000).
1,600,000 (650,000 to 2,600,000).
1,100,000 (¥150,000 to 2,200,000).
May–September
April–September
May–September
May–September
May–September
May–September
May–September
May–September
May–September
.............
.............
.............
.............
.............
.............
.............
.............
.............
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a Values
rounded to two significant figures.
daily 8-hour average; MDA1—maximum daily 1-hour average. Studies of ozone vary with regards to season, limiting analyses to various definitions of summer (e.g., April–September, May–September or June–August). These differences can reflect state-specific
ozone seasons, EPA-defined seasons or another seasonal definition chosen by the study author. The paucity of ozone monitoring data in winter
months complicates the development of full year projected ozone surfaces and limits our analysis to only warm seasons.
c The underlying metric associated with this risk estimate is daily 8-hour average from 10 a.m.–6 p.m. (AVG8); however, we ran the study with
a risk estimate converted to MDA8.
d Applied risk estimate derived from full year exposures to estimates of ozone across a May-September ozone season. When risk estimates
based on full-year, long-term ozone exposures are applied to warm season air quality projections, the resulting benefits assessment may underestimate impacts, due to a shorter timespan for impacts to accrue.
b MDA8—maximum
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TABLE VIII–3—TOTAL OZONE AND PM2.5-ATTRIBUTABLE BENEFITS IN 2045
[95 Percent confidence interval; billions of 2017$] a b
Total annual benefits in 2045
3% Discount Rate ........................................................................................................................
7% Discount Rate ........................................................................................................................
$12
($0.72 to $31) c
$10
($0.37 to $28) c
and
and
$33
($3.5 to $87) d
$30
($3.0 to $78) d
a The benefits associated with the standards presented here do not include the full complement of health and environmental benefits that, if
quantified and monetized, would increase the total monetized benefits.
b Values rounded to two significant figures. The two benefits estimates separated by the word ‘‘and’’ signify that they are two separate estimates. The estimates do not represent lower- and upper-bound estimates though they do reflect a grouping of estimates that yield more and less
conservative benefit totals. They should not be summed.
c Sum of benefits using the Katsouyanni et al. (2009) short-term exposure ozone respiratory mortality risk estimate and the Turner et al. (2016)
long-term exposure PM2.5 all-cause risk estimate.
d Sum of benefits using the Turner et al. (2016) long-term exposure ozone respiratory mortality risk estimate and the Di et al. (2017) long-term
exposure PM2.5 all-cause risk estimate.
The full-scale criteria pollutant
benefits analysis that was conducted for
the proposal, and is presented here,
reflects spatially and temporally
allocated emissions inventories (see RIA
Chapter 5), photochemical air quality
modeling (see RIA Chapter 6), and PM2.5
and ozone benefits generated using
EPA’s Environmental Benefits Mapping
and Analysis Program—Community
Edition (BenMAP–CE) (see RIA Chapter
8),514 all for conditions projected to
occur in calendar year 2045. As we
presented in Sections V and VI, national
estimates of program costs and
emissions were generated for each
analysis year from the final rule’s
implementation to a year when the final
rule will be fully phased-in and the
vehicle fleet is approaching full
turnover (2027–2045). The
computational requirements needed to
conduct photochemical air quality
modeling to support a full-scale benefits
analysis for analysis years from 2027 to
2044 precluded the Agency from
conducting benefits analyses
comparable to the proposal’s benefits
analysis for calendar year 2045. Instead,
we use a reduced-form approach to
scale total benefits in 2045 back to 2027
using projected reductions in year-overyear NOX emissions so we can estimate
the present and annualized values of the
stream of estimated benefits for the final
rule.515 For more information on the
benefits scaling approach we applied to
estimate criteria pollutant benefits over
time, please refer to RIA Chapter 8.6
that accompanies this preamble.
Table VIII–4 and Table VIII–5 present
the annual, estimated undiscounted
total health benefits (PM2.5 plus ozone)
for the stream of years beginning with
the first year of rule implementation,
2027, through 2045. The tables also
display the present and annualized
values of benefits over this time series,
discounted using both 3 percent and 7
percent discount rates and reported in
2017 dollars. Table VIII–4 presents total
benefits as the sum of short-term ozone
respiratory mortality benefits for all
ages, long-term PM2.5 all-cause mortality
benefits for ages 30 and above, and all
monetized avoided illnesses. Table VIII–
5 presents total benefits as the sum of
long-term ozone respiratory mortality
benefits for ages 30 and above, longterm PM2.5 all-cause mortality benefits
for ages 65 and above, and all monetized
avoided illnesses.
TABLE VIII–4—UNDISCOUNTED STREAM AND PRESENT VALUE OF HUMAN HEALTH BENEFITS FROM 2027 THROUGH 2045:
MONETIZED BENEFITS QUANTIFIED AS SUM OF SHORT-TERM OZONE RESPIRATORY MORTALITY AGES 0–99, AND
LONG-TERM PM2.5 ALL-CAUSE MORTALITY AGES 30+
[Discounted at 3 percent and 7 percent; billions of 2017$] a b
Monetized benefits
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3% Discount
rate
2027
2028
2029
2030
2031
2032
2033
2034
2035
2036
2037
2038
2039
2040
.........................................................................................................................................................................
.........................................................................................................................................................................
.........................................................................................................................................................................
.........................................................................................................................................................................
.........................................................................................................................................................................
.........................................................................................................................................................................
.........................................................................................................................................................................
.........................................................................................................................................................................
.........................................................................................................................................................................
.........................................................................................................................................................................
.........................................................................................................................................................................
.........................................................................................................................................................................
.........................................................................................................................................................................
.........................................................................................................................................................................
514 BenMAP–CE is an open-source computer
program that calculates the number and economic
value of air pollution-related deaths and illnesses.
The software incorporates a database that includes
many of the concentration-response relationships,
population files, and health and economic data
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needed to quantify these impacts. More information
about BenMAP–CE, including downloadable
versions of the tool and associated user manuals,
can be found at EPA’s website www.epa.gov/
benmap.
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$0.66
1.4
2.1
2.8
3.8
4.8
5.5
6.2
6.9
7.5
8.0
8.6
9.1
9.6
7% Discount
rate
$0.59
1.2
1.9
2.6
3.4
4.3
5.0
5.6
6.2
6.7
7.2
7.7
8.2
8.7
515 Because NO is the dominant pollutant
X
controlled by the final rule, we make a simplifying
assumption that total PM and ozone benefits can be
scaled by NOX emissions, even though emissions of
other pollutants are controlled in smaller amounts
by the final rule.
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TABLE VIII–4—UNDISCOUNTED STREAM AND PRESENT VALUE OF HUMAN HEALTH BENEFITS FROM 2027 THROUGH 2045:
MONETIZED BENEFITS QUANTIFIED AS SUM OF SHORT-TERM OZONE RESPIRATORY MORTALITY AGES 0–99, AND
LONG-TERM PM2.5 ALL-CAUSE MORTALITY AGES 30+—Continued
[Discounted at 3 percent and 7 percent; billions of 2017$] a b
Monetized benefits
3% Discount
rate
2041 .........................................................................................................................................................................
2042 .........................................................................................................................................................................
2043 .........................................................................................................................................................................
2044 .........................................................................................................................................................................
2045 c .......................................................................................................................................................................
Present Value ..........................................................................................................................................................
Annualized Value .....................................................................................................................................................
7% Discount
rate
10
10
11
11
12
91
6.3
9.0
9.4
9.7
10
10
53
5.1
a The benefits associated with the standards presented here do not include the full complement of health and environmental benefits that, if
quantified and monetized, would increase the total monetized benefits.
b Benefits calculated as value of avoided: PM
2.5-attributable deaths (quantified using a concentration-response relationship from the Turner et
al. 2016 study); Ozone-attributable deaths (quantified using a concentration-response relationship from the Katsouyanni et al. 2009 study); and
PM2.5 and ozone-related morbidity effects.
c Year in which PM
2.5 and ozone air quality was simulated (2045).
TABLE VIII–5—UNDISCOUNTED STREAM AND PRESENT VALUE OF HUMAN HEALTH BENEFITS FROM 2027 THROUGH 2045:
MONETIZED BENEFITS QUANTIFIED AS SUM OF LONG-TERM OZONE RESPIRATORY MORTALITY AGES 30+, AND LONGTERM PM2.5 ALL-CAUSE MORTALITY AGES 65+
[Discounted at 3 percent and 7 percent; billions of 2017$] a b
Monetized benefits
3% Discount
rate
2027 .........................................................................................................................................................................
2028 .........................................................................................................................................................................
2029 .........................................................................................................................................................................
2030 .........................................................................................................................................................................
2031 .........................................................................................................................................................................
2032 .........................................................................................................................................................................
2033 .........................................................................................................................................................................
2034 .........................................................................................................................................................................
2035 .........................................................................................................................................................................
2036 .........................................................................................................................................................................
2037 .........................................................................................................................................................................
2038 .........................................................................................................................................................................
2039 .........................................................................................................................................................................
2040 .........................................................................................................................................................................
2041 .........................................................................................................................................................................
2042 .........................................................................................................................................................................
2043 .........................................................................................................................................................................
2044 .........................................................................................................................................................................
2045 c .......................................................................................................................................................................
Present Value ..........................................................................................................................................................
Annualized Value .....................................................................................................................................................
$1.8
3.7
5.7
7.9
11
13
16
18
19
21
23
25
26
28
29
30
31
32
33
260
18
7% Discount
rate
$1.6
3.3
5.1
7.1
9.6
12
14
16
17
19
21
22
23
25
26
27
28
29
30
150
14
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a The benefits associated with the standards presented here do not include the full complement of health and environmental benefits that, if
quantified and monetized, would increase the total monetized benefits.
b Benefits calculated as value of avoided: PM
2.5-attributable deaths (quantified using a concentration-response relationship from the Di et al.
2017 study); Ozone-attributable deaths (quantified using a concentration-response relationship from the Turner et al. 2016 study); and PM2.5 and
ozone-related morbidity effects.
c Year in which PM
2.5 and ozone air quality was simulated (2045).
This analysis includes many data
sources as inputs that are each subject
to uncertainty. Input parameters include
projected emission inventories, air
quality data from models (with their
associated parameters and inputs),
population data, population estimates,
health effect estimates from
epidemiology studies, economic data,
and assumptions regarding the future
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state of the world (i.e., regulations,
technology, and human behavior).
When compounded, even small
uncertainties can greatly influence the
size of the total quantified benefits.
Please refer to RIA Chapter 8 for more
information on the uncertainty
associated with the benefits presented
here.
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IX. Comparison of Benefits and Costs
This section compares the estimated
range of total monetized health benefits
to total costs associated with the final
rule. This section also presents the
range of monetized net benefits (benefits
minus costs) associated with the final
rule. Program costs are detailed and
presented in Section V of this preamble.
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Those costs include costs for both the
new technology and the operating costs
associated with that new technology, as
well as costs associated with the final
rule’s warranty and useful life
provisions. Program benefits are
presented in Section VIII. Those benefits
are the monetized economic value of the
reduction in PM2.5- and ozone-related
premature deaths and illnesses that
result from reductions in NOX emissions
and directly emitted PM2.5 attributable
to implementation of the final rule.
As noted in Section II and Sections V
through VIII, these estimated benefits,
costs, and net benefits do not reflect all
the anticipated impacts of the final
rule.516 517
A. Methods
EPA presents three different benefitcost comparisons for the final rule:
1. A future-year snapshot comparison
of annual benefits and costs in the year
2045, chosen to approximate the annual
health benefits that will occur in a year
when the program will be fully
implemented and when most of the
regulated fleet will have turned over.
Benefits, costs and net benefits are
presented in year 2017 dollars and are
not discounted. However, 3 percent and
7 percent discount rates were applied in
the valuation of avoided premature
deaths from long-term pollution
exposure to account for a twenty-year
segmented cessation lag.
2. The present value (PV) of the
stream of benefits, costs and net benefits
calculated for the years 2027–2045,
discounted back to the first year of
implementation of the final rule (2027)
using both a 3 percent and 7 percent
discount rate, and presented in year
2017 dollars. Note that year-over-year
costs are presented in Section V and
year-over-year benefits can be found in
Section VIII.
3. The equivalent annualized value
(EAV) of benefits, costs and net benefits
representing a flow of constant annual
values that, had they occurred in each
year from 2027 to 2045, will yield an
equivalent present value to the present
value estimated in method 2 (using
either a 3 percent or 7 percent discount
rate). Each EAV represents a typical
benefit, cost or net benefit for each year
of the analysis and is presented in year
2017 dollars.
The two estimates of monetized
benefits (and net benefits) in each of
these benefit-cost comparisons reflect
alternative combinations of the
economic value of PM2.5- and ozonerelated premature deaths summed with
the economic value of illnesses for each
discount rate (see RIA Chapter 8 for
more detail).
B. Results
Table IX–1 presents the benefits, costs
and net benefits of the final rule in
annual terms for year 2045, in PV terms,
and in EAV terms.
TABLE IX–1—ANNUAL VALUE, PRESENT VALUE AND EQUIVALENT ANNUALIZED VALUE OF COSTS, BENEFITS AND NET
BENEFITS OF THE FINAL RULE
[billions, 2017$] a b
3% Discount
2045:
Benefits .............................................................................................................................................................
Costs .................................................................................................................................................................
Net Benefits ......................................................................................................................................................
Present Value:
Benefits .............................................................................................................................................................
Costs .................................................................................................................................................................
Net Benefits ......................................................................................................................................................
Equivalent Annualized Value:
Benefits .............................................................................................................................................................
Costs .................................................................................................................................................................
Net Benefits ......................................................................................................................................................
7% Discount
$12–$33
4.7
6.9–29
$10–$30
4.7
5.8–25
91–260
55
36–200
53–150
39
14–110
6.3–18
3.8
2.5–14
5.1–14
3.8
1.3–11
tkelley on DSK125TN23PROD with RULES2
a All benefits estimates are rounded to two significant figures; numbers may not sum due to independent rounding. The range of benefits (and
net benefits) in this table are two separate estimates and do not represent lower- and upper-bound estimates, though they do reflect a grouping
of estimates that yield more and less conservative benefits totals. The costs and benefits in 2045 are presented in annual terms and are not discounted. However, all benefits in the table reflect a 3 percent and 7 percent discount rate used to account for cessation lag in the valuation of
avoided premature deaths associated with long-term exposure.
b The benefits associated with the standards presented here do not include the full complement of health and environmental benefits that, if
quantified and monetized, would increase the total monetized benefits.
Annual benefits are larger than the
annual costs in 2045, with annual net
benefits of $5.8 and $25 billion using a
7 percent discount rate, and $6.9 and
$29 billion using a 3 percent discount
rate.518 Benefits also outweigh the costs
when expressed in PV terms (net
benefits of $14 and $110 billion using a
7 percent discount rate, and $36 and
$200 billion using a 3 percent discount
rate) and EAV terms (net benefits of $1.3
and $11 billion using a 7 percent
discount rate, and $2.5 and $14 billion
using a 3 percent discount rate).
Given these results, implementation
of the final rule will provide society
with a substantial net gain in welfare,
notwithstanding the health and other
benefits we were unable to quantify (see
RIA Chapter 8.7 for more information
about unquantified benefits). EPA does
not expect the omission of unquantified
benefits to impact the Agency’s
evaluation of the costs and benefits of
the final rule, though net benefits would
be larger if unquantified benefits were
monetized.
516 As detailed in RIA Chapter 8, estimates of
health benefits are based on air quality modeling
conducted for the proposal, and thus differences
between the proposal and final rule are not
reflected in the benefits analysis. We have
concluded, however, that the health benefits
estimated for the proposal are a fair characterization
of the benefits that will be achieved due to the
substantial improvements in air quality attributable
to the final rule.
517 EPA’s analysis of costs and benefits does not
include California’s Omnibus rule or actions by
other states to adopt it. EPA is reviewing a waiver
request under CAA section 209(b) from California
for the Omnibus rule; until EPA grants the waiver,
the HD Omnibus program is not enforceable.
518 The range of benefits and net benefits
presented in this section reflect a combination of
assumed PM2.5 and ozone mortality risk estimates
and selected discount rate.
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X. Economic Impact Analysis
This section describes our Economic
Impact Analysis for the final rule. Our
analysis focuses on the potential
impacts of the standards on heavy-duty
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(HD) vehicles (sales, mode shift, fleet
turnover) and employment in the HD
industry. This section describes our
evaluation.
A. Impact on Vehicle Sales, Mode Shift,
and Fleet Turnover
This final rulemaking will require HD
engine manufacturers to develop and
implement emission control
technologies capable of controlling NOX
at lower levels over longer emission
warranty and regulatory useful life
periods. These changes in requirements
will increase the cost of producing and
selling compliant HD vehicles. These
increased costs are likely to lead to
increases in prices for HD vehicles,
which might lead to reductions in truck
sales. In addition, there may be a period
of ‘‘pre-buying’’ in anticipation of
potentially higher prices, during which
there is an increase in new vehicle
purchases before the implementation of
new requirements, followed by a period
of ‘‘low-buying’’ directly after
implementation, during which new
vehicle purchases decrease. EPA
acknowledges that the final rule may
lead to some pre-buy before the
implementation date of the standards,
and some low-buy after the standards
are implemented. EPA is unable to
estimate sales impacts based on existing
literature, and as such contracted with
ERG to complete a literature review, as
well as conduct original research to
estimate sales impacts for previous EPA
HD vehicle rules on pre- and low-buy
for HD vehicles. The resulting analysis
examines the effect of four HD truck
regulations, those that became effective
in 2004, 2007, 2010 and 2014, on the
sales of Class 6, 7 and 8 vehicles over
the twelve months before and after each
standard. The rules with
implementation dates in 2004, 2007 and
2010 focused on reducing criteria
pollutant emissions. The 2014
regulation focused on reducing GHG
emissions. The report finds little
evidence of sales impacts for Class 6
and 7 vehicles. For Class 8 vehicles,
evidence of pre-buy was found before
the 2010 and 2014 standards’
implementation dates, and evidence of
low-buy was found after the 2002, 2007
and 2010 standards’ implementation
dates. Based on the results of this study,
EPA outlined an approach in the RIA
that could be used to estimate pre- and
low-buy effects. In the RIA, we explain
the methods used to estimate sales
effects, as well as how the results can be
applied to a regulatory analysis (see the
RIA, Chapter 10.1, for further
discussion). Our results for the final
standards suggest pre- and low-buy for
Class 8 trucks may range from zero to
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approximately two percent increase in
sales over a period of up to 8 months
before the final standards become
effective for MY 2027 (pre-buy), and a
decrease in sales from zero to just under
three percent over a period of up to 12
months after the standards begin (lowbuy).
In response to our request for
comment in the NPRM on the approach
to estimate sales effects discussed in the
RIA, some commenters stated that EPA
estimates of pre- and low-buy in the
draft RIA were underestimated, citing
results from ACT Research. The
estimated costs used by ACT Research
were significantly higher than those
estimated by EPA in the NPRM, which
led, in part, to higher estimated sales
effects. Another commenter pointed out
limitations in EPA’s approach that
could lead to overestimates of sales
effects, and they recommended
removing the quantitative analysis of
sales effects. We believe that despite its
limitations, EPA’s peer-reviewed
approach continues to be appropriate
given the data and literature that are
currently available. In addition, the EPA
peer-reviewed study and method used
to estimate illustrative results in
Chapter 10 of the RIA is transparent,
reproducible, and ‘‘is based on the best
reasonably obtainable scientific,
technical, and economic information
available,’’ in compliance with OMB
Circular A–4.519 The model and
assumptions used by ACT Research did
not include sufficient detail for EPA to
evaluate or replicate that approach, and
the other commenter’s suggestions of
how to improve EPA’s approach are not
currently feasible with available data.
Furthermore, our analysis is clear that
the lower bound is zero (i.e., there may
be no sales effect). For further detail
regarding these comments and EPA’s
response to the costs estimates cited by
commenters, see Section 18 of the
Response to Comments. For information
on costs estimated in this final rule, see
Chapter 7 of the RIA. For further
information on comments EPA received
and EPA’s response to comments on our
sales effects analysis, see Section 25 of
the Response to Comments.
In addition to potential sales impacts
from changes in purchase price, the
requirement for longer useful life and
emission warranty periods may also
affect vehicle sales. While longer
emission warranty periods and useful
life are likely to increase the purchase
price of new HD vehicles, these
increases may be offset by reduced
operating costs. This is because longer
useful life periods are expected to make
emission control technology
components more durable, and more
durable components, combined with
manufacturers paying for repairs during
the longer warranty periods, will in turn
reduce repair costs for vehicle owners.
These combined effects may increase (or
reduce the decrease in) sales of new HD
vehicles if fleets and independent
owner-operators prefer to purchase
more durable vehicles with overall
lower repair costs.520 EPA is unable to
quantify these effects because existing
literature does not provide sufficient
insight on the relationship between
warranty changes, increases in prices
due to increased warranty periods, and
sales impacts. EPA continues to
investigate methods for estimating sales
impacts of longer emission warranty
periods and useful life. See the RIA,
Chapter 10.1.1, for more information.
Another potential effect of the final
standards is transportation mode shift,
which is a change from using a heavy
duty-truck to using another mode of
transportation (typically rail or marine).
Whether shippers switch to a different
transportation mode for freight depends
not only on the cost per mile of the
shipment (freight rate), but also the
value of the shipment, the time needed
for shipment, and the availability of
supporting infrastructure. This final rule
is not expected to have a large impact
on truck freight rates given that the
price of the truck is only a small part of
the cost per mile of a ton of goods. For
that reason, we expect little mode shift
due to the final standards. The RIA,
Chapter 10.1.3, discusses this issue.
An additional potential area of impact
of the standards is on fleet turnover and
the associated reduction in emissions
from new vehicles. After
implementation of the final standards,
each individual new vehicle sold will
produce lower emissions per mile
relative to legacy vehicles. However, the
standards will reduce total HD highway
fleet emissions gradually. This is
because, initially, the vehicles meeting
the final standards will only be a small
portion of the total fleet; over time, as
more vehicles subject to the standards
enter the market and older vehicles
leave the market, greater emission
reductions will occur. If pre-buy and
low-buy behaviors occur, then the
initial emission reductions are likely to
be smaller than expected. This is
519 OMB Circular A–4 (found at https://
obamawhitehouse.archives.gov/omb/circulars_
a004_a-4/#d) provides guidance to Federal
Agencies on the development of regulatory analyses
as required under Executive Order 12866.
520 The reduced repair costs may counteract some
of the sales effect of increased vehicle purchase
cost. As a result, they may reduce incentives for
pre- and low-buy and mitigate adverse sales
impacts.
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because, under pre-buy conditions, the
pre-bought vehicles will be certified to
less stringent standards and their
emission reductions will be smaller
than what will be realized if those
vehicles were subject to the final
standards. However, the new vehicles
are likely less polluting than the older
vehicles that they are most likely to
displace, and there may be an earlier
reduction in emissions than would have
occurred without the standards since
the vehicles are being purchased ahead
of the implementation of new standards,
rather than at a natural point in the
purchase cycle. Under low-buy,
emission reductions will be slower
because there is slower adoption of new
vehicles than without the standards. See
the RIA, Chapter 10.1.2, for more
information on this, as well as the
discussion in this section related to
vehicle miles traveled (VMT).
The standards may also result in a net
reduction in new vehicle sales if there
is either a smaller pre-buy than a poststandards low-buy, or some potential
buyers decide not to purchase at all. In
this case, the VMT of vehicles in the
existing fleet may increase to
compensate for the ‘‘missing’’ vehicles.
However, since we expect this effect to
be small, to the extent it might exist, we
expect the total effect on emissions
reductions to be small.
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B. Employment Impacts
This section discusses potential
employment impacts due to this
regulation, as well as our partial
estimates of those impacts. We focus our
analysis on the motor vehicle
manufacturing and the motor vehicle
parts manufacturing sectors because
these sectors are most directly
affected.521 While the final rule
primarily affects heavy duty vehicle
engines, the employment effects are
expected to be felt more broadly in the
motor vehicle and parts sectors due to
the effects of the standards on sales.
In general, the employment effects of
environmental regulation are difficult to
disentangle from other economic
changes (especially the state of the
macroeconomy) and business decisions
that affect employment, both over time
and across regions and industries. In
light of these difficulties, we look to
economic theory to provide a
constructive framework for approaching
these assessments and for better
521 The employment analysis in the RIA is part of
the EPA’s ongoing effort to ‘‘conduct continuing
evaluations of potential loss or shifts of
employment which may result from the
administration or enforcement of [the Act]’’
pursuant to CAA section 321(a).
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understanding the inherent
complexities in such assessments.
Economic theory of labor demand
indicates that employers affected by
environmental regulation may change
their demand for different types of labor
in different ways. They may increase
their demand for some types, decrease
demand for other types, or maintain
demand for still other types. To present
a complete picture, an employment
impact analysis describes both positive
and negative changes in employment. A
variety of conditions can affect
employment impacts of environmental
regulation, including baseline labor
market conditions, employer and
worker characteristics, industry, and
region.
In the RIA, we describe three ways
employment at the firm level might be
affected by changes in a firm’s
production costs due to environmental
regulation: A demand effect, caused by
higher production costs increasing
market prices and decreasing demand; a
cost effect, caused by additional
environmental protection costs leading
regulated firms to increase their use of
inputs; and a factor-shift effect, in
which post-regulation production
technologies may have different labor
intensities than their pre-regulation
counterparts.522 523
Due to data limitations, EPA is not
quantifying the impacts of the final
regulation on firm-level employment for
affected companies, although we
acknowledge these potential impacts.
Instead, we discuss factor-shift,
demand, and cost employment effects
for the regulated sector at the industry
level in the RIA. Factor-shift effects are
due to changes in labor intensity of
production due to the standards. We do
not have information on how
regulations might affect labor intensity
of production, and therefore we cannot
estimate the factor-shift effect on
employment. Demand effects on
employment are due to changes in labor
due to changes in demand. In general,
if the regulation causes HD sales to
decrease, fewer people would be needed
to assemble trucks and to manufacture
their components. If pre-buy occurs, HD
vehicle sales may increase temporarily
in advance of the standards, leading to
522 Morgenstern, Richard D., William A. Pizer,
and Jhih-Shyang Shih (2002). ‘‘Jobs Versus the
Environment: An Industry-Level Perspective.’’
Journal of Environmental Economics and
Management 43: 412–436.
523 Berman and Bui have a similar framework in
which they consider output and substitution effects
that are similar to Morgenstern et al.’s three effect
(Berman, E. and L.T. M. Bui (2001). ‘‘Environmental
Regulation and Labor Demand: Evidence from the
South Coast Air Basin.’’ Journal of Public
Economics 79(2): 265–295).
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4431
temporary increases in employment, but
if low-buy occurs following the
standards, there could be temporary
decreases in employment. We outlined
a method to quantify sales impacts,
though we are not using it to estimate
effects on fleet turnover in this
rulemaking. As such, we do not estimate
the demand-effect impact on
employment due to the standards.
However, after consideration of
comments, we have added an
explanation of a method to Chapter 10.2
of the RIA that could be used to estimate
sales effects on employment. We also
extend the illustrative sales effects
results to show how that method could
be used to estimate demand
employment effects of this final rule.
These results, to the extent they occur,
should be interpreted as short-term
effects, due to the short-term nature of
pre- and low-buy, with a lower-bound of
no change in employment due to no
change in sales. If the maximum
estimated total change in sales were to
occur, our illustrative results suggest
that this level of pre-buy could lead to
an increase of up to about 450 job-years
before implementation in 2027, and the
maximum level of low-buy could lead to
a decrease of up to about 640 job-years
after implementation regulation.
Cost effects on employment are due to
changes in labor associated with
increases in costs of production, and we
do estimate a partial employment
impact due to changes in cost. This cost
effect includes the impact on
employment due to the increase in
production costs needed for vehicles to
meet the standards. (Note that this
analysis is separate from any
employment effect due to changes in
vehicle sales; in other words, the
analysis holds output constant.) In the
RIA, we capture these effects using the
historic share of labor as a part of the
cost of production to extrapolate future
estimates of the share of labor as a cost
of production. This provides a sense of
the order of magnitude of expected
impacts on employment.
These estimates are averages, covering
all the activities in these sectors. The
estimates may not be representative of
the labor effects when expenditures are
required on specific activities, or when
manufacturing processes change
sufficiently that labor intensity changes.
In addition, these estimates do not
include changes in industries that
supply these sectors, such as steel or
electronics producers, or in other
potentially indirectly affected sectors
(such as shipping). Other sectors that
sell, purchase, or service HD vehicles
may also face employment impacts due
to the standards. The effects on these
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sectors will depend on the degree to
which compliance costs are passed
through to prices for HD vehicles and
the effects of warranty and useful life
requirements on demand for vehicle
repair and maintenance. EPA does not
have data to estimate the full range of
possible employment impacts. For more
information on how we estimate the
employment impacts due to increased
costs, see Chapter 10 of the RIA.
We estimated employment effects due
to increases in vehicle costs, based on
the ratio of labor to production costs
derived from historic data for the final
rule. Results are provided in job-years,
where a job-year is, for example, one
year of full-time work for one person, or
one year of half-time work for two
people. Increased cost of vehicles and
parts will, by itself and holding labor
intensity constant, be expected to
increase employment by 1,000 to 5,300
job years in 2027, with effects
decreasing every year after, see Chapter
10 of the RIA for details.
While we estimate employment
impacts, measured in job-years,
beginning with program
implementation, some of these
employment gains may occur earlier as
vehicle manufacturers and parts
suppliers hire staff in anticipation of
compliance with the standards.
Additionally, holding all other factors
constant, demand-effect employment
may increase prior to MY 2027 due to
pre-buy, and may decrease, potentially
temporarily, afterwards.524 We present a
range of possible results because our
analysis consists of data from multiple
industrial sectors that we expect will be
directly affected by the final regulation,
as well as data from multiple sources.
For more information on the data we
use to estimate the cost effect, see
Chapter 10.2 of the RIA.
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XI. Other Amendments
This section describes several
amendments to correct, clarify, and
streamline a wide range of regulatory
provisions for many different types of
engines, vehicles, and equipment.525
Section XI.A includes technical
amendments to compliance provisions
that apply broadly across EPA’s
emission control programs to multiple
524 Note that the standards are not expected to
provide incentives for manufacturers to shift
employment between domestic and foreign
production. This is because the standards will
apply to vehicles sold in the U.S. regardless of
where they are produced.
525 A docket memo includes redline text to
highlight all the changes to the regulations in the
final rule. See ‘‘Redline Document Showing Final
Changes to Regulatory Text in the Heavy-Duty 2027
Rule’’, EPA memorandum from Alan Stout to
Docket EPA–HQ–OAR–2019–0055.
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industry sectors, including light-duty
vehicles, light-duty trucks, marine
diesel engines, locomotives, and various
types of nonroad engines, vehicles, and
equipment. Some of those amendments
are for broadly applicable testing and
compliance provisions in 40 CFR parts
1065, 1066, and 1068. Other cross-sector
issues involve making the same or
similar changes in multiple standardsetting parts for individual industry
sectors.
We are adopting amendments in two
areas of note for the general compliance
provisions in 40 CFR part 1068. First,
we are adopting a comprehensive
approach for making confidentiality
determinations related to compliance
information that EPA collects from
companies. We are applying these
confidentiality determination provisions
for all highway, nonroad, and stationary
engine, vehicle, and equipment
programs, as well as aircraft and
portable fuel containers. Second, we are
adopting provisions that include
clarifying text to establish what qualifies
as an adjustable parameter and to
identify the practically adjustable range
for those adjustable parameters. The
final rule includes specific provisions
related to electronic controls that aim to
deter tampering.
The rest of Section XI describes
amendments that apply uniquely to
individual industry sectors. These
amendments apply to heavy-duty
highway engines and vehicles, lightduty motor vehicles, large nonroad SI
engines, small nonroad SI engines,
recreational vehicles and nonroad
equipment, marine diesel engines,
locomotives, and stationary emergency
CI engines.
A. General Compliance Provisions (40
CFR Part 1068) and Other Cross-Sector
Issues
The regulations in 40 CFR part 1068
include compliance provisions that
apply broadly across EPA’s emission
control programs for engines, vehicles,
and equipment. This section describes
several amendments to these
regulations. This section also includes
amendments that make the same or
similar changes in multiple standardsetting parts for individual industry
sectors or other related portions of the
CFR. The following sections describe
these cross-sector issues.
1. Confidentiality Determinations
EPA adopts emission standards and
corresponding certification
requirements and compliance
provisions that apply to on-highway CI
and SI engines (such as those adopted
in this action for on-highway heavy-
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duty engines) and vehicles, and to
stationary and nonroad CI and SI
engines, vehicles, and equipment.526
This final rule amends our regulations,
including 40 CFR parts 2 and 1068 and
the standard-setting parts,527 to
establish a broadly applicable set of
confidentiality determinations by
categories of information, through
rulemaking. Under this final rule, EPA
is determining that certain information
manufacturers must submit (or EPA
otherwise collects) under the standardsetting parts including for certification,
compliance oversight, and in response
to certain enforcement activities,528 is
either emission data or otherwise not
entitled to confidential treatment. As a
result of these determinations,
information in these categories is not
subject to the case-by-case or class
determination processes under 40 CFR
part 2 that EPA typically uses to
evaluate whether such information
qualifies for confidential treatment.
Where we codify a determination that
information is emission data or
otherwise not entitled to confidential
treatment, it will be subject to
disclosure to the public without further
notice. Any determination that applies
for submitted information continues to
apply even if that information is carried
into other documents that EPA prepares
for internal review or publication. EPA
also notes that we are not making
confidentiality determinations in this
rulemaking for certain other identified
information submitted to us for
certification and compliance, which
will remain subject to the case-by-case
or class determination process under 40
CFR part 2, as established in this
rulemaking under 40 CFR 2.301(j)(4).
526 Nonroad applications include marine engines,
locomotives, and a wide range of other land-based
vehicles and equipment. Standards and certification
requirements also apply for portable fuel containers
and for fuel tanks and fuel lines used with some
types of nonroad equipment. Standards and
certification requirements also apply for stationary
engines and equipment, such as generators and
pumps. EPA also has emission standards for aircraft
and aircraft engines. This preamble refers to all
these different regulated products as ‘‘sources.’’
527 40 CFR parts 59, 60, 85, 86, 87, 1068, 1030,
1031, 1033, 1036, 1037, 1039, 1042, 1043, 1045,
1048, 1051, 1054, and 1060. These parts are
hereinafter collectively referred to as ‘‘the standardsetting parts.’’
528 We also receive numerous FOIA requests for
information once enforcement actions have
concluded. In responding to those requests, to the
extent the information collected through the
enforcement action corresponds to a category of
certification or compliance information that we
have determined to be emission data or otherwise
not entitled to confidential treatment in this
rulemaking, this final rule establishes that such
information is also subject to the same categorical
confidentiality determinations specified in 40 CFR
1068.11.
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The CAA states that ‘‘[a]ny records,
reports or information obtained under
[section 114 and parts B and C of
Subchapter II] shall be available to the
public. . . . ’’ 529 Thus, the CAA begins
with a presumption that the information
submitted to EPA will be available to be
disclosed to the public.530 It then
provides a narrow exception to that
presumption for information that
‘‘would divulge methods or processes
entitled to protection as trade
secrets. . . .’’ 531 The CAA then
narrows this exception further by
excluding ‘‘emission data’’ from the
category of information eligible for
confidential treatment. While the CAA
does not define ‘‘emission data,’’ EPA
has done so by regulation at 40 CFR
2.301(a)(2)(i). EPA releases, on occasion,
some of the information submitted
under CAA sections 114 and 208 to
parties outside of the Agency of its own
volition, through responses to requests
submitted under the Freedom of
Information Act (‘‘FOIA’’),532 or through
civil litigation. Typically, manufacturers
may claim some of the information they
submit to EPA is entitled to confidential
treatment as confidential business
information (‘‘CBI’’), which is exempt
from disclosure under Exemption 4 of
the FOIA.533 Generally, when we have
information that we intend to disclose
publicly that is covered by a claim of
confidentiality under FOIA Exemption
4, EPA has a process to make case-bycase or class determinations under 40
CFR part 2 to evaluate whether such
information is or is not emission data,
and whether it otherwise qualifies for
confidential treatment under FOIA
Exemption 4.534
This final rule adopts provisions
regarding the confidentiality of
certification and compliance
information that is submitted by
manufacturers to EPA for a wide range
of engines, vehicles, and equipment that
are subject to emission standards and
other requirements under the CAA. This
includes motor vehicles and motor
vehicle engines, nonroad engines and
nonroad equipment, aircraft and aircraft
engines, and stationary engines. It also
includes portable fuel containers
regulated under 40 CFR part 59, subpart
F, and fuel tanks, fuel lines, and related
fuel system components regulated under
40 CFR part 1060. The regulatory
529 CAA section 114(c) and 208(c); 42 U.S.C.
7414(c) and 7542(c).
530 CAA section 114(c) and 208(c); 42 U.S.C.
7414(c) and 7542(c).
531 CAA section 114(c) and 208(c); 42 U.S.C.
7414(c) and 7542(c).
532 5 U.S.C. 552.
533 5 U.S.C. 552(b)(4).
534 40 CFR 2.205.
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provisions regarding confidentiality
determinations for these products are
being codified broadly in 40 CFR
1068.11, with additional detailed
provisions for specific sectors in the
regulatory parts referenced in 40 CFR
1068.1. With this notice-and-comment
rulemaking, EPA is making categorical
emission data and confidentiality
determinations that will apply to certain
information collected by EPA for
engine, vehicle, and equipment
certification and compliance, including
information collected during certain
enforcement actions.535
At this time, EPA is not determining
that any specific information is CBI or
entitled to confidential treatment. EPA
is instead identifying categories of
information that are not appropriate for
such treatment. We are maintaining the
40 CFR part 2 process for any
information we are not determining to
be emission data or otherwise not
entitled to confidential treatment in this
rulemaking. As explained further in the
following discussion, the emission data
and confidentiality determinations in
this action are intended to increase the
efficiency with which the Agency
responds to FOIA requests and to
provide consistency in the treatment of
the same or similar information
collected under the standard-setting
parts. Establishing these determinations
through this rulemaking will provide
predictability for both information
requesters and submitters. The emission
data and confidentiality determinations
in this final rule will also increase
transparency in the certification
programs.
After consideration of comments, we
are revising the regulation from that
proposed in the final rule to clarify that
information submitted in support of a
request for an exemption from emission
standards and certification requirements
will be subject to the 40 CFR part 2
process unless information from such a
request is specifically identified as
emission data in 40 CFR 1068.11. For
example, emission test results used to
demonstrate that engines meet a certain
level of emission control that is required
as a condition of a hardship exemption
would not be entitled to confidential
treatment, while other information not
identified as emission data in 40 CFR
1068.11 would be subject to the 40 CFR
part 2 process for making confidentiality
determinations. These provisions apply
equally for exemptions identified in 40
535 Throughout
this preamble, we refer to
certification and compliance information.
Hereinafter, the enforcement information covered
by the confidentiality determination in this final
rule is included when we refer to certification and
compliance information.
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4433
CFR part 1068, subpart C or D, or in the
standard-setting parts.
In 2013 EPA published CBI class
determinations for information related
to certification of engines and vehicles
under the standard-setting parts.536
These determinations established
whether those particular classes of
information were releasable or entitled
to confidential treatment and were
instructive when making case-by-case
determinations for other similar
information within the framework of the
CAA and the regulations. However, the
determinations did not resolve all
confidentiality questions regarding
information submitted to the Agency for
the standard-setting parts, and EPA
receives numerous requests each year to
disclose information that is not within
the scope of these 2013 CBI class
determinations.
Prior to this rulemaking, the Agency
has followed the existing process in 40
CFR part 2 when making case-by-case or
class confidentiality determinations.
The part 2 confidentiality determination
process is time consuming for
information requesters, information
submitters, and EPA. The
determinations in this rulemaking will
allow EPA to process requests for
information more quickly, as the
Agency will not always need to go
through the part 2 process to make caseby-case determinations. Additionally,
the determinations in this rulemaking
will also provide predictability and
consistency to information submitters
on how EPA will treat the information.
Finally, the part 2 confidentiality
determination process is very resourceintensive for EPA, as it requires
personnel in the program office to draft
letters to the manufacturers (of which
there may be many) requesting that they
substantiate their claims of
confidentiality, review each
manufacturer’s substantiation response,
and prepare a recommendation for the
Office of General Counsel. The Office of
General Counsel then must review the
recommendation and all the materials to
issue a final determination on the
entitlement of the information to
confidential treatment. For these
reasons, we are amending our
regulations in 40 CFR parts 2 and 1068
to establish a broadly applicable set of
confidentiality determinations for
categories of information, through this
rulemaking. This final action supersedes
536 EPA, Class Determination 1–13,
Confidentiality of Business Information Submitted
in Certification Applications for 2013 and
subsequent model year Vehicles, Engines and
Equipment, March 28, 2013, available at https://
www.epa.gov/sites/default/files/2020-02/
documents/1-2013_class_determination.pdf.
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the class determinations made in
2013.537
In this action, EPA is finalizing
regulations to establish categories for
certain certification and compliance
information submitted under the
standard-setting parts and determining
that certain categories of certification
and compliance information are not
entitled to confidential treatment,
including revisions to 40 CFR parts 2,
59, 60, 85, 86, 87, 1030, 1031, 1033,
1036, 1037, 1043, 1045, 1048, 1051,
1054, 1060, and 1068. The
confidentiality determinations for these
categories, and the basis for such
determinations, are described in the
following discussion. Additionally, a
detailed description of the specific
information submitted under the
standard-setting parts that currently
falls within these categories is also
available in the docket for this
rulemaking.538 The determinations
made in this rulemaking will serve as
notification of the Agency’s decisions
on: (1) The categories of information the
Agency will not treat as confidential;
and (2) the categories of information
that may be claimed as confidential but
will remain subject to the existing part
2 process. We are not making in this
rule a determination in favor of
confidential treatment for any
information collected for certification
and compliance of engines, vehicles,
equipment, and products subject to
evaporative emission standards. In
responding to requests for information
not determined in this rule to be
emission data or otherwise not entitled
to confidential treatment, we will
continue to apply the existing case-bycase process governed by 40 CFR part 2.
We are also establishing provisions in
the Agency’s Clean Air Act-specific
FOIA regulations at 40 CFR 2.301(j)(2)
and (4) concerning information
determined to be entitled to confidential
treatment through rulemaking in 40 CFR
part 1068. These provisions are very
similar to the regulations established by
537 We intend for this rulemaking to be consistent
with Tables 1 and 2 from the 2013 class
determinations. Specifically, the CBI class
determinations reflected in Table 1 and Table 2 of
the 2013 determination are consistent with the
determinations described in Section XI.A.1.i. and
Section XI.A.1.iii, respectively. However, for the
reasons described in Section XI.A.1.iv, the
information in Table 3 of the 2013 determination
will be subject to the existing part 2 process, such
that EPA will continue to make case-by-case CBI
determinations as described in Section XI.A.1.iv.
538 See Zaremski, Sara. Memorandum to docket
EPA–HQ–OAR–2019–0055. ‘‘Supplemental
Information for CBI Categories for All Industries
and All Programs’’. October 1, 2021, and attachment
‘‘CBI Categories for All Industries All Programs’’
(hereinafter ‘‘CBI Chart’’), available in the docket for
this action.
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the Greenhouse Gas Reporting Program
from 40 CFR part 98 that is addressed
at 40 CFR 2.301(d). The regulation at 40
CFR 2.301(j)(4)(ii) addresses the
Agency’s process for reconsidering a
determination that information is
entitled to confidential treatment under
40 CFR 2.204(d)(2) if there is a change
in circumstance in the future. This
provision is intended to maintain
flexibility the Agency currently has
under its part 2 regulations. Note that
because this rulemaking is not
determining that any information is
entitled to confidential treatment, these
regulations at 40 CFR 2.301(j)(2) and (4)
do not apply to any confidentiality
determination made by this rulemaking.
The information categories
established in this final action are:
(1) Certification and compliance
information,
(2) fleet value information,
(3) source family information,
(4) test information and results,
(5) averaging, banking, and trading
(‘‘ABT’’) credit information,
(6) production volume information,
(7) defect and recall information, and
(8) selective enforcement audit
(‘‘SEA’’) compliance information.
The information submitted to EPA
under the standard-setting parts can be
grouped in these categories based on
their shared characteristics. That said,
much of the information submitted
under the standard-setting parts could
be logically grouped into more than one
category. For the sake of organization,
we have chosen to label information as
being in just one category where we
think it fits best. We believe this
approach will promote greater
accessibility to the CBI determinations,
reduce redundancy within the
categories that could lead to confusion,
and ensure consistency in the treatment
of similar information in the future. We
received supporting comment on the
following: (1) Our proposed categories
of information; (2) the proposed
confidentiality determination on each
category; and (3) our placement of each
data point under the category proposed.
None of the comments we received on
the proposed emission data
determinations disputed EPA’s
conclusion that the information
specified in those determinations is
emission data. We have responded to
these comments in the Response to
Comments.
i. Information that is emission data
and therefore not entitled to
confidential treatment.
We are applying the regulatory
definition of ‘‘emission data’’ in 40 CFR
2.301(a)(2)(i) to determine that certain
categories of source certification and
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compliance information are not entitled
to confidential treatment. As relevant
here, a source is generally the engine,
vehicle, or equipment covered by a
certificate of conformity. Alternatively,
a source is each individual engine,
vehicle, or equipment produced under a
certificate of conformity. CAA sections
114 and 208 provide that certain
information submitted to EPA may be
entitled to confidential treatment.
However, section 114 also expressly
excludes emission data from that
category of information. The CAA does
not define ‘‘emission data,’’ but EPA has
done so by regulation in 40 CFR
2.301(a)(2)(i).
EPA’s regulations broadly define
emission data as information that falls
into one or more of three types of
information. Specifically, emission data
is defined in 40 CFR 2.301(a)(2)(i), for
any source of emission of any substance
into the air as:
• Information necessary to determine
the identity, amount, frequency,
concentration, or other characteristics
(to the extent related to air quality) of
any emission which has been emitted by
the source (or of any pollutant resulting
from any emission by the source), or any
combination of the foregoing;
• Information necessary to determine
the identity, amount, frequency,
concentration, or other characteristics
(to the extent related to air quality) of
the emissions which, under an
applicable standard or limitation, the
source was authorized to emit
(including, to the extent necessary for
such purposes, a description of the
manner or rate of operation of the
source); and
• A general description of the
location and/or nature of the source to
the extent necessary to identify the
source and to distinguish it from other
sources (including, to the extent
necessary for such purposes, a
description of the device, installation, or
operation constituting the source).
EPA’s broad general definitions of
emissions data also exclude certain
information related to products still in
the research and development phase or
products not yet on the market except
for limited purposes. Thus, for example,
40 CFR 2.301(a)(2)(ii) excludes
information related to ‘‘any product,
method, device, or installation (or any
component thereof) designed and
intended to be marketed or used
commercially but not yet so marketed or
used.’’ This specific exclusion from the
definition of emissions data is limited in
time.
Consistent with this limitation, and as
described in Sections XI.A.1.i and iii, in
this rulemaking we are maintaining
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confidential treatment prior to the
introduction-into-commerce date for the
information included in an application
for certification. Though the nature of
this information would otherwise make
it emissions data, it is not emissions
data for purposes of this regulatory
definition and thus subject to release,
until the product related to the
information has been introduced into
commerce, consistent with 40 CFR
2.301(a)(2)(ii). The introduction-tocommerce date is generally specified in
an application for certification, even in
cases where it is not required. After
consideration of comments, we are
clarifying from the proposal in the final
rule that when an application for
certification does not specify an
introduction into commerce date or in
situations where a certificate of
conformity is issued after the
introduction-into-commerce date, EPA
will use the date of certificate issuance,
as stated in the final 40 CFR
1068.10(d)(1).
We are establishing in 40 CFR
1068.11(a) that certain categories of
information the Agency collects in
connection with the Title II programs
are information that meet the regulatory
definition of emission data under 40
CFR 2.301(a)(2)(i). The following
sections describe the categories of
information we have determined to be
emission data, based on application of
the definition at 40 CFR 2.301(a)(2)(i) to
the shared characteristics of the
information in each category and our
rationale for each determination. The
CBI Chart in the docket provides a
comprehensive list of the current
regulatory citations under which we
collect the information that we have
grouped into each category and can be
found in the docket for this action. For
ease of reference, we have also indicated
in the CBI Chart the reason(s) explained
in Sections XI.A.1 and 3 of this action
for why EPA has determined that the
information submitted is not entitled to
confidential treatment. The CBI Chart
provides the information EPA currently
collects that is covered by the
determinations in this rulemaking, the
regulatory citation the information is
collected under, the information
category for the information, the
confidentiality determination for the
information, and the rationale EPA used
to determine whether the information is
not entitled to confidential treatment
(i.e., the information qualifies as
emission data under one or more
subparagraphs of the regulatory
definition of emission data, is both
emission data and publicly available
after the introduction-into-commerce-
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date, etc.). Much of the information
covered by these determinations are
emission data under more than one
basis under the regulatory definition of
emission data, as described at the end
of each of the sections that follow. For
each category of information and each
data point we have determined belongs
in each category, each basis
independently is an alternative
argument supporting EPA’s final
determinations.
ii. Information necessary to determine
the identity, amount, frequency,
concentration, or other characteristics
(to the extent related to air quality) of
any emission which has been emitted by
the source (or of any pollutant resulting
from any emission by the source), or any
combination of the foregoing.
We are finalizing the proposed
determination that the categories of
information identified meet the
regulatory definition of emission data
under 40 CFR 2.301(a)(2)(i)(A), which
defines emission data to include
‘‘[i]nformation necessary to determine
the identity, amount, frequency,
concentration, or other characteristics
(to the extent related to air quality) of
any emission which has been emitted by
the source (or of any pollutant resulting
from any emission by the source), or any
combination of the foregoing[.]’’ 539 For
shorthand convenience, we refer to
information that qualifies as emission
data under subparagraph (A) in the
definition of emission data as merely
‘‘paragraph A information.’’
EPA collects emission information
during certification, compliance
reporting, SEAs, defect and recall
reporting, in ABT programs, and in
various testing programs like production
line testing (‘‘PLT’’) and in-use testing.
The following categories of information
are emission data under 40 CFR
2.301(a)(2)(i)(A):
(1) Fleet value information,
(2) test information and results
(including certification testing, PLT, inuse testing, fuel economy testing, and
SEA testing),
(3) ABT credit information,
(4) production volume,
(5) defect and recall information, and
(6) SEA compliance information.
All these categories include
information that also fits under the
other emission data regulatory
definition subparagraphs, therefore, the
lists in this section are not exhaustive of
the information in each category. The 40
CFR 2.301(a)(2)(i)(A) information we
identify in this section under each of the
categories is also emission data under
paragraph (a)(2)(i)(B) of the definition of
539 40
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emission data and may also be emission
data under paragraph (a)(2)(i)(C) of the
definition of emission data. In the CBI
Chart in the docket, we have identified
for every piece of information in every
category all the applicable emission data
definition subparagraphs. Nevertheless,
in this action, we have chosen to
explain each piece of information in
detail only under the most readily
applicable subparagraph of emission
data, while highlighting that the
information could also qualify as
emission data under another
subparagraph of the regulatory
definition of emission data. Consistent
with 40 CFR 2.301(a)(2)(ii), under this
determination, we will not release
information included in an application
for certification prior to the
introduction-into-commerce-date,
except under the limited circumstances
already provided for in that regulatory
provision.
Fleet Value Information: The fleet
value information category includes the
following information that underlies the
ABT compliance demonstrations and
fleet average compliance information for
on-highway and nonroad:
(1) Offsets,
(2) displacement,
(3) useful life,
(4) power payload tons,
(5) load factor,
(6) integrated cycle work,
(7) cycle conversion factor, and
(8) test cycle.
The information in this category
underlies the fleet average calculations,
which are necessary to understand the
type and amount of emissions released
in-use from sources regulated under the
standard-setting parts that require a fleet
average compliance value. These values
represent compounds emitted, though
the raw emissions from an individual
source may be different from these
values due to other variables in the fleet
value calculation. For these reasons, we
determine the fleet value information
category is emission data because it is
necessary to identify and determine the
amount of emissions emitted by
sources.540 Note, we are also
determining that a portion of the fleet
value information category meets
another basis in the emission data
definition in 40 CFR 2.301(a)(2)(i), as
discussed in more detail in Section
XI.A.1.i.b, because it is ‘‘[i]nformation
necessary to determine the identity,
amount, frequency, concentration, or
other characteristics (to the extent
related to air quality) of the emissions
which, under an applicable standard or
limitation, the source was authorized to
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emit (including, to the extent necessary
for such purposes, a description of the
manner or rate of operation of the
source)[.]’’ 541
Test Information and Results: The test
information and results category
includes information collected during
the certification process, PLT testing, inuse testing programs, testing to
determine fuel economy, and testing
performed during an SEA. This category
encompasses the actual test results
themselves and information necessary
to understand how the test was
conducted, and other information to
fully understand the results. We are
including in the test information and
results category the certification test
results information, including emission
test results which are required under the
standard-setting parts. Before
introducing a source into commerce,
manufacturers must certify that the
source meets the applicable emission
standards and emissions related
requirements. To do this, manufacturers
conduct specified testing during the
useful life of a source and submit
information related to those tests.
Emission test results are a
straightforward example of emission
data, as they identify and measure the
compounds emitted from the source
during the test. Furthermore, the tests
were designed and are performed for the
explicit purpose of determining the
identity, amount, frequency,
concentration, or other air quality
characteristics of emissions from a
source. For these reasons, we are
determining that test information and
results category is emission data
because it is necessary to determine the
emissions emitted by a source.542 We
are also determining that all the
information in the test information and
results category, except fuel economy
label information, is emissions data
under another subsection of the
regulatory definition of emissions data it
is ‘‘[i]nformation necessary to determine
the identity, amount, frequency,
concentration, or other characteristics
(to the extent related to air quality) of
the emissions which, under an
applicable standard or limitation, the
source was authorized to emit
(including, to the extent necessary for
such purposes, a description of the
manner or rate of operation of the
source)[.]’’ 543 See Section XI.A.1.i.b for
a more detailed discussion for issues
related to test information and results.
See Section XI.A.1.iii for additional
541 40
CFR 2.301(a)(2)(i)(B).
CFR 2.301(a)(2)(i)(A).
543 40 CFR 2.301(a)(2)(i)(B).
discussion of fuel economy label
information.
EPA collects the following test
information and results from the PLT
program. For CI engines and vehicles
these include: CO results, particulate
matter (PM) results, NOX results, NOX +
HC results, and HC results. For SI
engines and vehicles and for products
subject to the evaporative emission
standards these include: Fuel type used,
number of test periods, actual
production per test period, adjustments,
modifications, maintenance, test
number, test duration, test date, end test
period date, service hours accumulated,
test cycle, number of failed engines,
initial test results, final test results, and
cumulative summation. Manufacturerrun production-line testing is conducted
under the standard-setting parts to
ensure that the sources produced
conform to the certificate issued. PLT
results are emission test results and, for
that reason, are among the most
straightforward examples of emission
data, as they identify and measure the
compounds emitted from the source
during the test. For example, the
measured amounts of specified
compounds (like HC results, CO results,
and PM results) are measured
emissions, i.e, the factual results of
testing. Similarly, the number of failed
engines is emission data as it reflects the
results of emissions testing.
Additionally, adjustments,
modifications, maintenance, and service
hours accumulated are information
necessary for understanding the test
results. We determine that the categories
of information listed in this paragraph is
necessary to understand the context and
conditions in which the test was
performed, like test number, test
duration, test date, number of test
periods, actual production per test
period, end test period, and is,
therefore, emission data because it is
information necessary for understanding
the characteristics of the test as
performed, the test results, and the
information that goes into the emissions
calculations. Furthermore, PLT is
performed for the explicit purpose of
determining the identity, amount,
frequency, concentration, or other air
quality characteristics of emissions from
a source. For these reasons, we
determine that test information and
results category is emission data
because it is necessary to determine the
emissions emitted by a source.544 Note,
we are also determining that the PLT
information in the test information and
results category is emissions data under
another subsection of the regulatory
definition of emissions data, as
discussed in more detail in Section
XI.A.1.i.b, as it additionally provides
‘‘[i]nformation necessary to determine
the identity, amount, frequency,
concentration, or other characteristics
(to the extent related to air quality) of
the emissions which, under an
applicable standard or limitation, the
source was authorized to emit
(including, to the extent necessary for
such purposes, a description of the
manner or rate of operation of the
source)[.]’’ 545
The test information and results
category also includes the following
information from the in-use testing
program: A description of how the
manufacturer recruited vehicles, the
criteria use to recruit vehicles, the
rejected vehicles and the reason they
were rejected, test number, test date and
time, test duration and shift-days of
testing, weather conditions during
testing (ambient temperature and
humidity, atmospheric pressure, and
dewpoint), differential back pressure,
results from all emissions testing, total
hydrocarbons (HC), NMHC, carbon
monoxide, carbon dioxide, oxygen,
NOX, PM, and methane, applicable test
phase (Phase 1 or Phase 2), adjustments,
modifications, repairs, maintenance
history, vehicle mileage at start of test,
fuel test results, total lifetime operating
hours, total non-idle operation hours, a
description of vehicle operation during
testing, number of valid Not to Exceed
(NTE) events, exhaust flow
measurements, recorded one-hertz test
data, number of engines passed, vehicle
pass ratio, number of engines failed,
outcome of Phase 1 testing, testing to
determine why a source failed, the
number of incomplete or invalid tests,
usage hours and use history, vehicle on
board diagnostic (‘‘OBD’’) system
history, engine diagnostic system,
number of disqualified engines, and
number of invalid tests. The in-use
testing information includes actual test
results and the information that goes
into the emissions calculations. For
example, the measured amounts of
specified compounds (like total HC) are
measured emissions, and adjustments,
modifications, and repairs are
information necessary for understanding
the test results. It is necessary to know
if and how a source has changed from
its certified condition during its use, as
these changes may impact the source’s
emissions. Total lifetime operating
hours and usage hours information is
also used to calculate emissions during
in-use testing. The diagnostic system
information is necessary for
542 40
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understanding emissions, as well,
because it provides context to and
explains the test results; if an issue or
question arises from the in-use testing,
the diagnostic system information
allows for greater understanding of the
emissions performance. Additionally,
the number of disqualified engines is
necessary to determine the sources
tested, if an end user has modified the
source such that it cannot be used for
in-use testing, this directly relates to the
sources eligible for in-use testing and
the emission measurements resulting
from those tests. For these reasons, we
determine that the in-use testing
information is emission data because it
is necessary to determine the emissions
emitted by sources.546 Note, we are also
determining that the in-use testing
information is emissions data under
another subsection of the regulatory
definition of emissions data, as
discussed in more detail in Section
XI.A.1.i.b, as it additionally provides
‘‘[i]nformation necessary to determine
the identity, amount, frequency,
concentration, or other characteristics
(to the extent related to air quality) of
the emissions which, under an
applicable standard or limitation, the
source was authorized to emit
(including, to the extent necessary for
such purposes, a description of the
manner or rate of operation of the
source)[.]’’ 547
We are also determining that the test
information and results category include
the underlying information necessary to
determine the adjusted and rounded
fuel economy label values and the
resulting label values. The underlying
information includes test result values
that are plugged into a calculation
included in the standard-setting parts
that establish the fuel economy rating.
These results represent emissions, the
rate at which they are released, and are
necessary to understanding the fuel
economy rating. For these reasons, the
fuel economy label information is
appropriately included in the test
information and results category.
Accordingly, we determine that fuel
economy label information is emission
data because it is necessary to determine
the emissions emitted by sources.548
Note, also, that a portion of the fuel
economy label information is not
entitled to confidential treatment
because it is required to be publicly
available and is discussed in more detail
in Section XI.A.1.iii. We are, in this
rulemaking, superseding the 2013 class
determination Table 3 for all fuel
CFR 2.301(a)(2)(i)(A).
CFR 2.301(a)(2)(i)(B).
548 40 CFR 2.301(a)(2)(i)(A).
economy label information, but the
determination here applies only to a
portion of the fuel economy label
information, as explained in Section
XI.A.1.iv.
We are determining that the test
information and results category include
the following information from SEA
testing: The test procedure, initial test
results, rounded test results, final test
results, final deteriorated test results,
the number of valid tests conducted, the
number of invalid tests conducted,
adjustments, modifications, repairs, test
article preparation, test article
maintenance, and the number of failed
engines and vehicles. SEAs can be
required of manufacturers that obtain
certificates of conformity for their
engines, vehicles, and equipment. SEA
test information includes emission test
results from tests performed on
production engines and equipment
covered by a certificate of conformity.
These tests measure the emissions
emitted from the test articles; therefore,
they are emission data and not entitled
to confidentiality. The information
supporting the test results, such as the
number of valid tests conducted, the
adjustments, modifications, repairs, and
maintenance regarding the test article, is
necessary to understand the test results
and is, therefore, also emission data. For
these reasons, we also determine that
SEA test information is appropriately
grouped in test information and results
category and is emission data because it
is necessary to identify and determine
the amount of emissions from a
source.549 The SEA test information,
like all the information in the test
information and results category, is
emissions data under another
subsection of the regulatory definition
of emissions data, as discussed in more
detail in Section XI.A.1.i.b, as it
provides ‘‘[i]nformation necessary to
determine the identity, amount,
frequency, concentration, or other
characteristics (to the extent related to
air quality) of the emissions which,
under an applicable standard or
limitation, the source was authorized to
emit (including, to the extent necessary
for such purposes, a description of the
manner or rate of operation of the
source)[.]’’ 550
Production Volume: We are
determining that the production volume
category is emission data and is not
entitled to confidential treatment
because the information is necessary to
determine the total emissions emitted
by the source, where the source is the
type of engine, vehicle, or equipment
covered by a certificate of conformity.
The certificate of conformity for a
source does not, on its face, provide
aggregate emissions information for all
the sources covered by that certificate.
Rather, it provides information relative
to each single unit of the source covered
by a certificate. The production volume
is necessary to understand the amount,
frequency, and concentration of
emissions emitted from the aggregate of
units covered by a single certificate that
comprise the source. In other words,
unless there will only ever be one single
engine, vehicle, or equipment covered
by the certificate of conformity, the
emissions from that source will not be
expressed by the certificate and
compliance information alone. The total
number of engines, vehicles, or
equipment produced, in combination
with the certificate information, is
necessary to know the real-world impact
on emissions from that source.
Additionally, the production volume is
also collected for the purpose of
emission modeling. For example, engine
population (the number of engines in
use) is used in the non-road emissions
model to establish emission standards.
Production volume, when used in
combination with the other emission
data we collect (certification test results,
in-use test results, defects and recalls,
etc.), also allows EPA and independent
third parties to calculate total mobile
source air emissions. For these reasons,
production volume is ‘‘necessary to
determine the identity, amount,
frequency, concentration, or other
characteristics (to the extent related to
air quality) of any emission which has
been emitted by the source (or of any
pollutant resulting from any emission
by the source), or any combination of
the foregoing[.]’’ 551 Note also that the
production volume category is
emissions data under another
subsection of the regulatory definition
of emissions data, as discussed in more
detail in Section XI.A.1.i.c, as it
additionally provides ‘‘[a] general
description of the location and/or nature
of the source to the extent necessary to
identify the source and to distinguish it
from other sources (including, to the
extent necessary for such purposes, a
description of the device, installation, or
operation constituting the source).’’ 552
Defect and Recall Information: We are
determining that the defect and recall
information category is emission data
and not entitled to confidential
treatment because it is information
necessary to determine the emissions
from a source that has been issued a
546 40
547 40
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550 40
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certificate of conformity.553 The only
defects and recalls that manufacturers or
certificate holders are required to report
to EPA are ones that impact emissions
or could impact emissions. Therefore, if
a defect or recall is reported to us, it is
because it causes or may cause
increased emissions and information
relating to that defect or recall is
necessarily emission data, as it directly
relates to the source’s emissions. The
defect and recall information category
includes any reported emission data
available. This information is the
available test results that a manufacturer
has after conducting emission testing,
and an estimate of the defect’s impact
on emissions, with an explanation of
how the manufacturer calculated this
estimate and a summary of any available
emission data demonstrating the impact
of the defect. Note, we are only
determining that a portion of the defect
and recall information category is
paragraph A information. As discussed
in Section XI.A.1.iv, we are not making
a confidentiality determination on the
defect investigation report at this time.
We are also determining that the
information in this category, excluding
the defect investigation report, is
emissions data under another
subsection of the regulatory definition
of emissions data, as discussed in more
detail in Section XI.A.1.i.b, as it
additionally provides ‘‘[i]nformation
necessary to determine the identity,
amount, frequency, concentration, or
other characteristics (to the extent
related to air quality) of the emissions
which, under an applicable standard or
limitation, the source was authorized to
emit (including, to the extent necessary
for such purposes, a description of the
manner or rate of operation of the
source)[.]’’ 554
As noted throughout this section, the
information included in the categories
identified as paragraph A information
also meet another prong of the
definition of emission data.555 See
Section XI.A.1.i.b for our discussion of
why this information is also emission
data as defined at 40 CFR
2.301(a)(2)(i)(B). See Section XI.A.1.i.c
for our discussion of why this
information is also emission data as
defined at 40 CFR 2.301(a)(2)(i)(C).
iii. Information necessary to
determine the identity, amount,
frequency, concentration, or other
characteristics (to the extent related to
air quality) of the emissions which,
under an applicable standard or
limitation, the source was authorized to
553 40
CFR 2.301(a)(2)(i)(A).
CFR 2.301(a)(2)(i)(B) and (C).
555 40 CFR 2.301(a)(2)(i)(B).
554 40
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emit (including, to the extent necessary
for such purposes, a description of the
manner or rate of operation of the
source).
We are determining that information
within the categories explained in this
subsection meets the regulatory
definition of emission data under 40
CFR 2.301(a)(2)(i)(B) because it is
‘‘[i]nformation necessary to determine
the identity, amount, frequency,
concentration, or other characteristics
(to the extent related to air quality) of
the emissions which, under an
applicable standard or limitation, the
source was authorized to emit
(including, to the extent necessary for
such purposes, a description of the
manner or rate of operation of the
source)[.]’’ We will refer to
subparagraph (B) in the definition of
emission data as ‘‘paragraph B
information’’ throughout this section.
The vast majority of the information
we collect for certification and
compliance fits within this
subparagraph of the definition of
emission data. We determine that the
following categories are paragraph B
information and not entitled to
confidential treatment:
(1) Certification and compliance
information,
(2) ABT credit information,
(3) fleet value information,
(4) production volumes,
(5) test information and results,
(6) defect and recall information, and
(7) SEA compliance information.
These categories are summarized here
and described in more detail in the
following discussion. Certification and
compliance information category
includes information that is submitted
in manufacturers’ certificate of
conformity applications and
information reported after the certificate
is issued to ensure compliance with
both the certificate and the applicable
standards, which is required under
EPA’s regulation. ABT credit
information shows whether a
manufacturer participating in an ABT
program has complied with the
applicable regulatory standards.
Additionally, fleet value information is
collected by EPA to calculate average
and total emissions for a fleet of sources,
thereby demonstrating compliance with
the applicable regulatory standards
when a manufacturer participates in an
ABT program or for fleet averaging
programs. A portion of the test and test
result category of information is
distinguishable under the paragraph A
information basis. This portion of the
test information and results category
includes information that explains how
the tests and test results demonstrate
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compliance with the applicable
standards and is identified and
discussed in this section. The test
information and results described in
Section XI.A.1.i.a is also necessary to
understand whether a source complies
with the applicable standard-setting
parts. The SEA compliance information
category includes information related to
understanding how the results of the
SEA reflect whether a source complies
with the applicable standard-setting
parts. Consistent with 40 CFR
2.301(a)(2)(ii), under this determination,
we will not release information
included in an application for
certification prior to the introductioninto-commerce-date, except under the
limited circumstances already provided
for in that regulatory provision.
These categories apply to information
submitted for certification and
compliance reporting across the
standard-setting parts. These categories
make up the largest amount of
information addressed by the
confidentiality determinations.
Certification and Compliance
Information: Once EPA certifies a
source as conforming to applicable
emission standards (i.e., the source has
a certificate of conformity), all sources
the manufacturer produces under that
certificate must conform to the
requirements of the certificate for the
useful life of the source. In short, a
source’s compliance is demonstrated
against the applicable certificate of
conformity through inspection and
testing conducted by EPA and the
manufacturers. Therefore, certification
and compliance information falls under
subparagraph B of emission data
because it is ‘‘necessary to determine
the identity, amount, frequency,
concentration, or other characteristic (to
the extent related to air quality) of the
emissions which, under an applicable
standard or limitation, the source was
authorized to emit (including, to the
extent necessary for such purposes, a
description of the manner or rate of
operation of the source)[.]’’ 556 The
certification and compliance
information category includes models
and parts information, family
determinants, general emission control
system information, and certificate
request information (date, requester,
etc.), contact names, importers, agents of
service, and ports of entry used. The
models and parts information is
necessary to determine that the sources
actually manufactured conform to the
specifications of the certificate. Lastly,
certificate request information is general
information necessary to identify the
556 Id.
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applicable certificate of conformity for a
source, as well as understanding the
timing and processing of the request.
For these reasons, we are determining
certificate information is emission data
because it is necessary to determine
whether a source has achieved
compliance with the applicable
standards.557 Note, also, that a portion
of the category of certification and
compliance information meets another
basis in the emission data definition, as
discussed in more detail in Section
XI.A.1.i.c, as it additionally provides
‘‘[a] general description of the location
and/or nature of the source to the extent
necessary to identify the source and to
distinguish it from other sources
(including, to the extent necessary for
such purposes, a description of the
device, installation, or operation
constituting the source).’’ 558
ABT Credit Information: ABT
programs are an option for compliance
with certain emissions standards. In
ABT programs, manufacturers may
generate credits when they certify that
their vehicles, engines, and equipment
achieve greater emission reductions
than the applicable standards require.
‘‘Averaging’’ within ABT programs
means exchanging emission credits
between vehicle or engine families
within a given manufacturer’s
regulatory subcategories and averaging
sets. This can allow a manufacturer to
certify one or more vehicle or engine
families within the same averaging set at
levels higher than the applicable
numerical emission standard under
certain regulatory conditions. The
increased emissions over the otherwise
applicable standard would need to be
offset by one or more vehicle or engine
families within that manufacturer’s
averaging set that are certified lower
than the same emission numerical
standard, such that the average
emissions from all the manufacturer’s
vehicle or engine families, weighted by
engine power, regulatory useful life, and
production volume, are at or below the
numerical level required by the
applicable standards. ‘‘Banking’’ means
the retention of emission credits by the
manufacturer for use in future model
year averaging or trading. ‘‘Trading’’
means the exchange of emission credits
between manufacturers, which can then
be used for averaging purposes, banked
for future use, or traded again to another
manufacturer. The ABT credit
information category includes a
manufacturer’s banked credits,
transferred credits, traded credits, total
credits, credit balance, and annual
credit balance. Because manufacturers
participating in ABT programs use
credits to demonstrate compliance with
the applicable standards, ABT
information is ‘‘necessary to determine
the identity, amount, frequency,
concentration, or other characteristic (to
the extent related to air quality) of the
emissions which, under an applicable
standard or limitation, the source was
authorized to emit (including, to the
extent necessary for such purposes, a
description of the manner or rate of
operation of the source)[.]’’ 559 For these
reasons, we determine ABT credit
information is emission data because it
is necessary to determine whether a
source has achieved compliance with
the applicable standards.560
Fleet Value Information: ABT credit
information must be reviewed by EPA
in conjunction with the fleet value
information, which underlies a
manufacturer’s credit balance. The two
categories are distinct from each other,
though the information under the two
categories is closely related. In addition
to reasons described in Section
XI.A.1.i.a, manufacturers submit fleet
value information also used for
compliance reporting under ABT
programs, though some fleet value
information is collected during
certification for the on-highway sectors.
The fleet value information category
includes: Source classification,
averaging set, engine type or category,
conversion factor, engine power,
payload tons, intended application,
advanced technology (‘‘AT’’) indicator,
AT CO2 emission, AT improvement
factor, AT CO2 benefit, innovative
technology (‘‘IT’’) indicator, IT approval
code, and IT CO2 improvement factor.
Additionally, the fleet value information
category includes the following for
light-duty vehicles and engines, nonroad SI engines, and products subject to
evaporative emission standards: Total
area of the internal surface of a fuel
tank, adjustment factor, and
deterioration factor. Fleet value
information is used in ABT programs to
explain and support a manufacturer’s
ABT credit balance. For the standardsetting parts that require a fleet average
compliance value, the fleet value
information is used to demonstrate
compliance with the applicable
standard setting parts. For these reasons,
we are determining that the fleet value
information category is emission data
because it is information necessary to
understand the ABT compliance
demonstration and compliance with the
fleet average value, as applicable.561
Additionally, a portion of the fleet value
information is emission data, as
described in Section XI.A.1.i.a, because
it is ‘‘necessary to determine the
identity, amount, frequency,
concentration, or other characteristics
(to the extent related to air quality) of
any emission which has been emitted by
the source (or of any pollutant resulting
from any emission by the source), or any
combination of the foregoing[.]’’ 562
Production Volumes: The production
volume category is emission data
because it is necessary to determine
compliance with the standards when a
manufacturer meets requirements in an
ABT credit, PLT, or in-use testing
program, and also for GHG fleet
compliance assessment. When a
manufacturer is subject to these
programs, the production volume is
necessary to determine whether that
manufacturer has complied with the
applicable standards and limitations. In
ABT programs, the averages used to
calculate credit balances are generated
based on the production volumes of the
various families certified. For GHG
standards compliance, manufacturers
generally comply based on their overall
fleet average, therefore, the production
volume is necessary to calculate the
fleet average and whether the
manufacturers’ fleet complies with the
applicable standards. For these reasons,
production volume information is
necessary to understanding the
calculations behind a manufacturer’s
credit generation and use, as well as a
manufacturer’s fleet average, which are
then used to demonstrate compliance
with the applicable standards.563
Additionally, for PLT and in-use testing,
production volumes are used to
determine whether and how many
sources are required to be tested or, in
some cases, whether the testing program
needs to be undertaken at all. In this
way, production volume is tied to
compliance with the PLT and in-use
testing requirements and is paragraph B
information necessary for demonstrating
compliance with an applicable
standard. Note, that the production
volume category is emission data for
multiple reasons, as discussed in
Sections XI.A.1.i.a and XI.A.1.i.c.
Test Information and Results: The test
information and results category
includes the testing conducted by
manufacturers and is necessary to
demonstrate that the test parameters
meet the requirements of the
regulations. This ensures that the test
561 Id.
557 Id.
558 40
559 40
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results are reliable and consistent. If a
test does not meet the requirements in
the applicable regulations, then the
results cannot be used for certification
or compliance purposes. The parameters
and underlying information of an
emissions test is information necessary
to understanding the test results
themselves. Adjustable parameter
information is necessary to understand
the tests used to certify a source and,
therefore, also necessary to understand
the test results and whether the source
achieved compliance with the
applicable standard. For these reasons,
we are determining that the test
information and results category is
‘‘necessary to determine the identity,
amount, frequency, concentration, or
other characteristic (to the extent related
to air quality) of the emissions which,
under an applicable standard or
limitation, the source was authorized to
emit (including, to the extent necessary
for such purposes, a description of the
manner or rate of operation of the
source[.]’’ 564 Test information and
results collected under the standardsetting parts includes the following:
Test temperature, adjustable test
parameters, exhaust emission standards
and family emission limits (FELs),
emission deterioration factors, fuel type
used, intended application, CO
standard, particulate matter (‘‘PM’’)
standard, NOX + HC standard, NOX
standard, HC standard, CO2 alternate
standard, alternate standard approval
code, CO2 family emission limit
(‘‘FEL’’), CO2 family certification level
(‘‘FCL’’), NOX and NMHC + NOX
standard, NOX and NMHC + NOX
alternate standard, N2O standard, N2O
FEL, CH4 standard, CH4 FEL, NOX or
NMHC + NOX FEL, PM FEL, test
number, test time, engine configuration,
green engine factor, the test article’s
service hours, the deterioration factor
type, test location, test facility, the
manufacturer’s test contact, fuel test
results, vehicle mileage at the start of
the test, exhaust aftertreatment
temperatures, engine speed, engine
brake torque, engine coolant
temperature, intake manifold
temperature and pressure, throttle
position, parameter sensed, emissioncontrol system controlled, fuel-injection
timing, NTE threshold, limited testing
region, meets vehicle pass criteria (i.e.,
whether the test passes the applicable
emission standard), number of engines
tested, number of engines still needing
to be tested, number of engines passed,
purpose of diagnostics, instances for
OBD illuminated or set trouble codes,
instance of misfuelling, incomplete or
invalid test information, the minimum
tests required, diagnostic system, and
the number of disqualified engines. For
the reasons given, we are determining
that test information and results is
emission data because it is both
necessary to understand how the source
meets the applicable standards,
including, but not limited to, ABT
compliance demonstrations, and to
ensure a source is complying with its
certificate of conformity.565
Additionally, a portion of the
information included in the test
information and results category is
emissions data under another
subsection of the regulatory definition
of emissions data, as discussed in more
detail in Section XI.A.1.i.a, as it is also
‘‘[i]nformation necessary to determine
the identity, amount, frequency,
concentration, or other characteristics
(to the extent related to air quality) of
any emission which has been emitted by
the source (or of any pollutant resulting
from any emission by the source), or any
combination of the foregoing[.]’’ 566
Defect and Recall Information: We are
determining that the defect and recall
information category is emission data
and not entitled to confidential
treatment because it is information
necessary to determine compliance with
an applicable standard or limitation.567
The only defects and recalls that
manufacturers are required to report to
EPA are ones that impact emissions or
could impact emissions. Therefore, if a
defect is reported to us, it is because it
causes or may cause increased
emissions and information relating to
that defect is necessarily emission data,
as it directly relates to the source’s
compliance with an applicable
standard. The defect and recall
information category, including
information collected under the
standard-setting parts, includes: System
compliance reporting type, EPA
compliance report name, manufacturer
compliance report, manufacturer
compliance report identifier, contact
identifier, process code, submission
status, EPA submission status and last
modified date, submission creator,
submission creation date, last modified
date, last modified by, EPA compliance
report identifier, compliance report
type, defect category, defect description,
defect emissions impact estimate, defect
remediation plan explanation,
drivability problems description,
emission data available indicator, OBD
MIL illumination indicator, defect
identification source/method, plant
565 Id.
566 40
564 Id.
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address where defects were
manufactured, certified sales area,
carline manufacturer code, production
start date, defect production end date,
total production volume of affected
engines or vehicles, estimated or
potential number of engines or vehicles
affected, actual number identified,
estimated affected percentage, make,
model, additional model identifier,
specific displacement(s) impacted
description, specific transmission(s)
impacted description, related defect
report indicator, related EPA defect
report identifier, related defect
description, remediation description,
proposed remedy supporting
information, description of the impact
on fuel economy of defect remediation,
description of the impact on drivability
from remediation, description of the
impact on safety from remediation,
recalled source description, part
availability method description, repair
performance/maintenance description,
repair instructions, nonconformity
correction procedure description,
nonconformity estimated correction
date, defect remedy time, defect remedy
facility, owner demonstration of repair
eligibility description, owner
determination method description,
owner notification method description,
owner notification start date, owner
notification final date, number of units
involved in recall, calendar quarter,
calendar year, quarterly report number,
related EPA recall report/remedial plan
identifier, number of sources inspected,
number of sources needing repair,
number of sources receiving repair,
number of sources ineligible due to
improper maintenance, number of
sources ineligible for repair due to
exportation, number of sources
ineligible for repair due to theft, number
of sources ineligible for repair due to
scrapping, number of sources ineligible
for repair due to other reasons,
additional owner notification indicator,
and the number of owner notifications
sent. We are not including defect
investigation reports in this category,
instead the part 2 process will continue
to apply as described in Section
XI.A.1.iv for defect investigation
reports. Additionally, a portion of the
information included in this category is
emissions data under another
subsection of the regulatory definition
of emissions data, as discussed in more
detail in Section XI.A.1.i.a, as it is also
‘‘[i]nformation necessary to determine
the identity, amount, frequency,
concentration, or other characteristics
(to the extent related to air quality) of
any emission which has been emitted by
the source (or of any pollutant resulting
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from any emission by the source), or any
combination of the foregoing[.]’’ 568
SEA Compliance Information: We are
determining that the SEA compliance
information category is emission data
because it is necessary to determine
whether a source complies with its
certificate and the standards. This
category includes the facility name and
location where the SEA was conducted,
number of tests conducted, model year,
build date, hours of operation, location
of accumulated hours, the date the
engines shipped, how the engines were
stored, and, for imported engines, the
port facility and date of arrival. This
information collected through SEAs is
necessary for determining whether a
source that was investigated through an
SEA complies with the applicable
standards. For that reason, EPA is
determining that this category is
emission data as defined at 40 CFR
2.301(a)(2)(i)(B). Additionally, certain
information collected during an SEA is
included in the test information and
results category. We determine that SEA
compliance information is emission
data because it is both paragraph B
information and ‘‘[i]nformation
necessary to determine the identity,
amount, frequency, concentration, or
other characteristics (to the extent
related to air quality) of any emission
which has been emitted by the source
(or of any pollutant resulting from any
emission by the source), or any
combination of the foregoing[.]’’ 569
iv. Information that is emission data
because it provides a general
description of the location and/or nature
of the source to the extent necessary to
identify the source and to distinguish it
from other sources (including, to the
extent necessary for such purposes, a
description of the device, installation, or
operation constituting the source).
We are determining that certain
categories of information meet the
regulatory definition of emission data
under 40 CFR 2.301(a)(2)(i)(C) because
they convey a ‘‘[g]eneral description of
the location and/or nature of the source
to the extent necessary to identify the
source and to distinguish it from other
sources (including, to the extent
necessary for such purposes, a
description of the device, installation, or
operation constituting the source).’’ 570
We will refer to subparagraph (C) in the
definition of emission data as
‘‘paragraph C information’’ throughout
this section. We are determining that
two categories of information fall
primarily under this regulatory
568 40
CFR 2.301(a)(2)(i)(A).
definition of emissions data: (1) Source
family information, and (2) production
volume information. We determine
these categories are paragraph C
information and are, therefore, emission
data and not entitled to confidential
treatment. However, under this
determination, consistent with 40 CFR
2.301(a)(2)(ii), we will not release
information included in an application
for certification prior to the
introduction-into-commerce-date,
except under the limited circumstances
already provided for in that regulatory
provision.
Source Family Information: The
information included in the source
family information category includes
engine family information, vehicle
family information, evaporative family
information, equipment family
information, subfamily name, engine
family designation, emission family
name, and test group information. The
engine, vehicle, and evaporative family
information includes information
necessary to identify the emission
source for which the certificate was
issued; this determines the emission
standards that apply to the source and
distinguishes the source’s emissions
from other sources. Manufacturers
request certification using the family
name of the engines, vehicles, or
equipment they intend to produce for
sale in the United States. Test group
information identifies the sources tested
and covered by a certificate. The source
family is the basic unit used to identify
a group of sources for certification and
compliance purposes. The source family
is a code with 12 digits that identifies
all parts of that source. More
specifically, information conveyed in
the source family code include the
model year, manufacturer, industry
sector, engine displacement, and the
manufacturer’s self-designated code for
the source family. We are determining
that the source family information
category of information is emission data
because it is information that provides
a ‘‘[g]eneral description of the location
and/or nature of the source to the extent
necessary to identify the source and to
distinguish it from other sources
(including, to the extent necessary for
such purposes, a description of the
device, installation, or operation
constituting the source).’’ 571
Production Volume: Additionally, we
are determining that production volume
is emission data necessary to identify
the source. Where the source is each
individual engine, vehicle, or
equipment produced, the production
volume provides information necessary
for EPA or the public to identify that
source (the certificate only identifies
one source, where the production
volume identifies all the sources) and
distinguish that source’s emissions from
the emissions of other sources. In other
words, actual production volume
provides necessary information to
identify the number of sources operating
under a certificate of conformity and
distinguish their total emissions from
other sources. In this way, the total
number of sources operating under a
certificate of conformity provides a
‘‘[g]eneral description . . . of nature of
the source’’ or, alternatively, provides
information necessary such that the
source can be identified in total, since
it is generally unlikely that only a single
unit of any engine, vehicle, or
equipment would be produced under a
certificate. For this additional reason,
we determine that the production
volume category is emission data, not
only for the reasons provided in
Sections X.A.1.i.a and b, but also
because it also provides a ‘‘[g]eneral
description of the location and/or nature
of the source to the extent necessary to
identify the source and to distinguish it
from other sources (including, to the
extent necessary for such purposes, a
description of the device, installation, or
operation constituting the source).’’ 572
v. Information submitted as
preliminary and superseded will have
the same confidentiality treatment as
the final reported information.
In the course of certifying and
demonstrating compliance,
manufacturers may submit information
to EPA before the applicable deadline,
and may update or correct that
information before the deadline for
certification or compliance reporting.
Similarly, manufacturers routinely
update their applications for
certification to include more or different
information. EPA treats this information
as an Agency record as soon as it is
received through the Engine and
Vehicle Certification Information
System (EVCIS). We are applying the
same confidentiality determinations to
this ‘‘early’’ information by category as
we are making for the information
included in the final certification
request or compliance report in the
categories generally. EPA generally does
not intend to publish or release such
preliminary or superseded information,
because we believe the inclusion of
preliminary information in Agency
publications could lead to an inaccurate
or misleading understanding of
emissions or of a manufacturer’s
compliance status. However, because
569 Id.
570 40
CFR 2.301(a)(2)(i)(C).
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such early information becomes an
Agency record upon receipt, we may be
obligated to release information from
those preliminary or superseded
documents that is not entitled to
confidential treatment if a requester
specifically requests such pre-final
information in a FOIA request. In such
circumstances, we intend to provide a
statement regarding the preliminary or
superseded nature of the information in
the final FOIA response. EPA also does
not intend to disclose information in
submitted reports until we have
reviewed them to verify the reports’
accuracy, though the Agency may be
required to release such information if
it is specifically requested under the
FOIA. Note that this subsection’s
determinations and intended
approaches for preliminary and
superseded information submitted as
part of the certification and compliance
reporting processes apply only to such
information for those categories of
information where we are making
confidentiality determinations in this
final rule. In other words, this
subsection is not intended to address
preliminary or projected information for
the types of information we are not
including in the determinations made in
this final rule and that remain subject to
the part 2 process (see Section
XI.A.1.iv).
vi. Information that is never entitled
to confidential treatment because it is
publicly available or discernible
information or becomes public after a
certain date.
We are also determining that
information that is or becomes publicly
available under the applicable standardsetting parts is not entitled to
confidential treatment by EPA.
Information submitted under the
standard-setting parts generally becomes
publicly available in one of two ways:
(1) Information is required to be
publicly disclosed under the standardsettings parts, or (2) information
becomes readily measurable or
observable after the introduction-tocommerce date. Information that is
required to be publicly available under
the standard-setting parts includes:
Information contained in the fuel
economy label, the vehicle emission
control information (‘‘VECI’’) label, the
engine emission control information
label, owner’s manuals, and information
submitted by the manufacturer
expressly for public release. The
information in the labels is designed to
make the public aware of certain
emissions related information and thus
is in no way confidential. Similarly,
manufacturers submit documents
specifically prepared for public
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disclosure to EPA with the
understanding that they are intended for
public disclosure. We determine that
these public facing documents are not
entitled to confidential treatment, as
they are prepared expressly for public
availability.
Additionally, we are determining that
the types of information provided in the
next paragraph that are measurable or
observable by the public after the source
is introduced into commerce are not
entitled to confidential treatment by
EPA after the introduction-to-commerce
date. This information may also be
emission data and included in the one
of the categories established in this
action, accordingly, we determine that it
is emission data as described in Section
XI.A.1.i. The fact that this information
is or becomes publicly available is an
additional reason for it to be not entitled
to confidential treatment after the
introduction into commerce date, and is
an independent alternative basis for our
determination that the information is
not entitled to confidential treatment.
This information includes: Model and
parts information, source footprint
information, manufacturer, model year,
category, service class, whether the
engine is remanufactured, engine type/
category, engine displacement, useful
life, power, payload tons, intended
application, model year, fuel type, tier,
and vehicle make and model. Footprint
information is readily observable by the
public after the introduction-tocommerce date, as one can measure and
calculate that value once the source is
introduced into commerce.
Additionally, models and parts
information is also readily available to
the public after the source is introduced
into commerce. Because this
information is publicly available, it is
not entitled to confidential treatment.
Therefore, we will not provide any
additional notice or process prior to
releasing these type of information in
the future.
vii. Information not included in this
rule’s determinations will be treated as
confidential, if the submitter claimed it
as such, until a confidentiality
substantiation is submitted and a
determination made under the 40 CFR
part 2 process.
We are not making a confidentiality
determination under 40 CFR 1068.11 for
certain information submitted to EPA
for certification and compliance. This
information, if claimed as confidential
by the submitters, will be treated by
EPA as confidential until such time as
it is requested under the FOIA or EPA
otherwise goes through a case-by-case or
class determination process under 40
CFR part 2. At that time, we will make
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a confidentiality determination in
accordance with 40 CFR part 2, and as
established in this rulemaking under 40
CFR 2.301(j)(4). This final action
supersedes the Table 3 CBI class
determinations that EPA previously
made in 2013, such that the same
categories of information in Table 3 will
not have an applicable class
determination and will now be subject
to the 40 CFR part 2 process.
The types of information we are not
including in the determinations made in
this final rule, and remain subject to the
part 2 process, includes:
(1) Projected production and sales,
(2) Production start and end dates
outside of the defect and recall context,
(3) Specific and detailed descriptions
of the emissions control operation and
function,
(4) Design specifications related to
aftertreatment devices,
(5) Specific and detailed descriptions
of auxiliary emission control devices
(AECDs),
(6) Plans for meeting regulatory
requirements (e.g., ABT pre-production
plans),
(7) Procedures to determine
deterioration factors and other emission
adjustment factors and any information
used to justify those procedures,
(8) Financial information related to
ABT credit transactions (including
dollar amount, parties to the transaction
and contract information involved) and
manufacturer bond provisions
(including aggregate U.S. asset holdings,
financial details regarding specific
assets, whether the manufacturer or
importer obtains a bond, and copies of
bond policies),
(9) Serial numbers or other
information to identify specific engines
or equipment selected for testing,
(10) Procedures that apply based on
the manufacturers request to test
engines or equipment differently than
we specify in the applicable standardsetting parts,
(11) Information related to testing
vanadium catalysts in 40 CFR part 1065,
subpart L (established in this rule),
(12) GPS data identifying the location
and route for in-use emission testing,
and
(13) Defect investigation reports. The
information contained in defect
investigation reports may encompass
both emission data and information that
may be CBI, so we are not making a
determination for this report as whole.
Instead, procedurally we will treat these
reports in accordance with the existing
part 2 process.
Additionally, we are creating a
category of information to include
information EPA received through
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‘‘comments submitted in the comment
field,’’ where the Agency’s compliance
reporting software has comment fields
to allow manufacturers to submit
clarifying information in a narrative
format. We are not making a
determination on this broad category of
potential information at this time, as the
narrative comments may or may not
contain emission data. Therefore, EPA
will undertake a case-by-case
determination pursuant to 40 CFR part
2 for any information provided in a
comment field. As explained earlier in
this subsection, after further
consideration, this final action
supersedes the Table 3 CBI class
determination made in 2013 and EPA is
also not making a determination at this
time regarding whether the information
in Table 3 of the 2013 determination
may meet the definition of emission
data or otherwise may not be entitled to
confidential treatment in certain
circumstances under individual
standard-setting parts, and instead
thinks that a case-by-case determination
process is better suited to these
categories of information.
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2. Adjustable Parameters
One of the goals of the certification
process is to ensure that the emission
controls needed to meet emission
standards cannot be bypassed or
rendered inoperative. Consistent with
this goal, the standard-setting parts
generally require that engines, vehicles,
and equipment with adjustable
parameters meet all the requirements of
part 1068 for any adjustment in the
physically adjustable range. This
applies for testing pre-production
engines, production engines, and in-use
engines.
The underlying principles of the
current regulations and policy can be
traced to the early emission standards
for mechanically controlled engines.
The regulations at 40 CFR 86.094–22(e)
illustrate how the relevant provisions
currently apply for heavy-duty highway
engines. The earliest generation of
engines with emission control
technology subject to emission
standards included components such as
simple screws to adjust a variety of
engine operating parameters, including
fuel-air ratio and idle speed. Owners
were then able to adjust the engines
based on their priority for power,
efficiency, or durability. At the same
time, manufacturers sought to reduce
emissions by limiting the physical range
of adjustment of these parameters, so
EPA developed regulations to ensure
that the engines’ limitations were
sufficiently robust to minimize
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operation outside the specified range
(48 FR 1418, January 12, 1983).
Since then, heavy-duty highway
engine manufacturers have developed
new technologies that did not exist
when we adopted the existing
regulations related to adjustable
parameters. The regulations at 40 CFR
86.094–22(e) therefore provide a limited
framework under which to administer
the current certification for heavy-duty
highway engines. Current certification
practice consists of applying these broad
principles to physically adjustable
operating parameters in a way that is
similar for both highway and nonroad
applications. EPA developed guidance
with detailed provisions for addressing
adjustable parameters at certification for
land-based nonroad spark-ignition
engines at or below 19 kW.573 To date,
programmable operating parameters
have generally not been treated as
adjustable parameters for Federal
regulatory purposes, except that
manufacturers need to identify all
available operating modes (such as ecoperformance or rabbit/turtle operation).
EPA’s Office of Enforcement and
Compliance Assurance (OECA) has
found extensive evidence of tampering
with the electronic controls on heavyduty engines and vehicles nationwide,
although EPA lacks robust data on the
exact rate of tampering.574 Recently,
OECA announced a new National
Compliance Initiative (‘‘NCI’’) to
address the manufacture, sale, and
installation of defeat devices on vehicles
and engines through civil
enforcement.575 Section VI.C includes a
discussion on the potential for
significant increases in emissions from
tampering with current heavy-duty
engines, and the provisions in the final
rule that we expect will reduce
incentives to tamper with model year
2027 and later heavy-duty engines.
Manufacturers are required by
existing regulations to describe in their
application for certification how they
address potentially adjustable operating
parameters. As with all elements of
certification, the regulations require
573 ‘‘Clean Air Act Requirements for Small
Nonroad Spark-Ignition Engines: Reporting
Adjustable Parameters and Enforcement Guidance,’’
EPA Guidance CD–12–11 (Small SI Guidance),
August 24, 2012.
574 U.S. EPA. ‘‘Tampered Diesel Pickup Trucks: A
Review of Aggregated Evidence from EPA Civil
Enforcement Investigations’’, November 20, 2021,
Available online: https://www.epa.gov/
enforcement/tampered-diesel-pickup-trucks-reviewaggregated-evidence-epa-civil-enforcement.
575 U.S. EPA. National Compliance Initiative:
Stopping Aftermarket Defeat Devices for Vehicles
and Engines. Available online: https://
www.epa.gov/enforcement/national-complianceinitiative-stopping-aftermarket-defeat-devicesvehicles-and-engines.
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manufacturers to use good engineering
judgment for decisions related to
adjustable parameters. The regulations
also describe a process for
manufacturers to ask for preliminary
approval for decisions related to new
technologies, substantially changed
engine designs, or new methods for
limiting adjustability. See, for example,
40 CFR 1039.115 and 1039.210. Note
that the certification requirements
described in this section for
manufacturers apply equally to anyone
certifying remanufactured engines or
associated remanufacturing systems
where such certification is required.
We are adopting a new 40 CFR
1068.50 to update the current regulatory
provisions such that the established
principles and requirements related to
adjustable parameters also apply for
current technologies. Thus, the new
provisions indicate how our established
principles regarding adjustable
parameters apply for the full range of
emission control technologies.
The provisions are largely based on
regulations that already apply for
highway engines and vehicles under 40
CFR 86.094–22(e) and 86.1833–01. Most
of what we are adopting in 40 CFR
1068.50 is an attempt to codify in one
place a set of provisions that are
consistent with current practice. Some
provisions may represent new or more
detailed approaches, as described
further in the following paragraphs,
especially in the context of electronic
controls. The provisions in the final 40
CFR 1068.50 are intended to apply
broadly across EPA’s engine, vehicle,
and equipment programs. The language
is intended to capture the full range of
engine technologies represented by
spark-ignition and compression-ignition
engines used in highway, nonroad, and
stationary applications. We are
accordingly applying the new
provisions for all the types of engines,
vehicles and equipment that are broadly
subject to 40 CFR part 1068, as
described in 40 CFR 1068.1. For
example, the provisions apply for
nonroad sectors and for heavy-duty
highway engines, but not for highway
motorcycles or motor vehicles subject to
standards under 40 CFR part 86, subpart
S. Note that regulatory provisions for
adjustable parameters refer to engines,
because most adjustable parameters are
integral to the engine and its controls.
In the case of equipment-based
standards and alternative power
configurations such as electric vehicles,
the requirement to meet emission
standards across the physically
adjustable range. As with other
provisions in 40 CFR part 1068, if the
standard-setting part specifies some
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provisions that are different than 40
CFR 1068.50, the provisions in the
standard-setting part apply instead of
the provisions in 40 CFR 1068.50. For
example, we will continue to rely on the
provisions related to adjusting air-fuel
ratios in 40 CFR part 1051 for
recreational vehicles in addition to the
new provisions from 40 CFR 1068.50. In
this final rule, we are also making some
minor adjustments to the regulatory
provisions in the standard-setting parts
to align with the language in 40 CFR
1068.50.
The regulations in this final rule
include several changes from the
proposed rule. We have added the word
‘‘significant’’ as a qualifying term for the
amount of emissions impact required
from the adjustment of an operating
parameter for an operating parameter to
be considered an adjustable parameter.
This term was missed in the proposed
migration of adjustable parameter
language from 40 CFR 86.094–
22(e)(1)(ii) to 40 CFR 1068.50. We have
also updated the language and
organization of 40 CFR 1068.50 to make
the regulation easier to read. This
update in language is not meant to
change the meaning of the terms, only
to provide greater consistency in the
intent of our regulation. We did this by
changing ‘‘mechanically controlled
parameter’’ to ‘‘physically adjustable
parameter’’ and ‘‘electronically
controlled parameter’’ to
‘‘programmable parameter’’. We
updated our terminology of tools used
to determine whether operating
parameters are considered practically
adjustable by changing from ‘‘simple
tools’’ to ‘‘ordinary tools’’. We also
updated the list of ordinary tools to be
a specific list of tools used in their
intended manner for engines less 30
kW, expanding this list for 30–560 kW
engines, and allowing any available
tools for engines above 560 kW. We did
this to stay consistent with the existing
Small SI Guidance. We added a time
limit for determining whether operating
parameters are considered practically
adjustable for engines above 560 kW as
it would be unreasonable to allow an
unlimited amount of time for a
mechanic to modify an engine in this
determination. We have updated 40 CFR
1068.50 to address crimped fasteners
and bimetal springs and removed the
limitation of only applying the
physically adjustable parameter
requirements of crimped fasteners and
bimetal springs to mechanically
controlled engines since bimetal springs
and crimped fasteners are not limited in
use to mechanically controlled engines.
To remain consistent with the Small SI
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Guidance, we have added extraordinary
measures as an exception for
determining the practical adjustability
of an operating parameter. We have also
added removal of cylinder heads as an
extraordinary measure as any
modification of internal engine
components requires specialty
knowledge and there can be a high
degree of difficulty in removing cylinder
heads. To address concerns about listing
all programmable variables as operating
parameters, which could affect
thousands of different control strategies,
we will allow all programmable
parameters not involving user-selectable
controls to be a single, collective
operating parameter. We have removed
the requirement for potting or
encapsulating circuit boards in a
durable resin as a requirement for
tamper-proofing programmable controls
since anyone tampering with
programmable controls would almost
certainly accomplish that as a software
change through reflashing rather than
modifying circuit boards directly. We
have adjusted the date for implementing
the new adjustable-parameter provisions
as described in the next section. See the
Response to Comments for a more
thorough discussion of the comments.
i. Lead Time
We proposed to apply the adjustableparameter requirements of 40 CFR
1068.50 starting in model year 2024.
This short lead time was based on (1)
the expectation that the new regulation
was only modestly different than
existing requirements for physically
adjustable operating parameters and (2)
the proposed requirements for
programmable operating parameters
were intended to substantially align
with manufacturers’ current and
ongoing efforts to prevent in-use
tampering. Considering these factors, we
-proposed model year 2024 to provide a
short lead time that would be sufficient
for manufacturers. This lead time would
also allow EPA time to prepare internal
processes for handling the additional
information.
As detailed in the Response to
Comments document, the Truck and
Engine Manufacturers Association, the
Outdoor Power Equipment Institute,
and Cummins suggested that the final
rule should allow more time to comply
with the new requirements.
We are revising the final rule from the
proposal to specify that the final
adjustable-parameter provisions in 40
CFR 1068.50 start to apply in model
year 2027. Until then, manufacturers
may optionally comply with 40 CFR
1068.50 early, but will otherwise
continue to be subject to adjustable
PO 00000
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parameter provisions as established for
each standard-setting part.
Our starting expectation is that EPA
and manufacturers have a mutual
interest in preventing tampering with
in-use engines. We also understand, as
described further in this section, that it
is not possible to adopt a single
standard for tamper-proofing electronic
controls that will continue to be
effective years into the future.
Discussion of the certification process in
section XI.A.2.iii therefore clarifies that
EPA reviewers intend to consider the
totality of the circumstances as we
determine whether a manufacturer’s
effort to prevent inappropriate in-use
adjustments is adequate. That
consideration may involve, for example,
EPA assessing the most recent
provisions adopted in voluntary
consensus standards, the extent to
which manufacturers of similar engines
have taken steps to prevent tampering,
any reports of tampering with an
individual manufacturer’s in-use
engines, and the availability of
replacement parts or services intended
to bypass emission controls. EPA review
of engine designs would account for the
practical limitations of designing engine
upgrades, both for initial approval
under 40 CFR 1068.50 and for year-byyear review of certification applications
as time passes.
As a result, we expect to work with
manufacturers to establish and
implement plans to incorporate
reasonable tamper-proofing designs,
consistent with prevailing industry
practices, in a reasonable time frame.
We understand that tying compliance to
prevailing industry practices creates a
measure of ambiguity regarding the
deadline to comply for model year 2027.
We would generally expect
manufacturers to successfully certify
based on their current and upcoming
efforts to protect their engines from
maladjustment. Some manufacturers
will have plans for making additional
changes to their engines beyond model
year 2027. We can also work with such
manufacturers to plan for making those
additional changes in later model years
if, for example, their further technology
development moves them in the
direction of improving engine control
module (ECM) security with up-andcoming designs. Manufacturers might
also need additional time to deploy
established technologies for niche
products after implementing those
improvements in their high-volume
product lines. This dynamic regarding
the lead time for meeting requirements
in model year 2027 is no different than
what will apply in the future any time
there is a development or innovation
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that leads manufacturers to integrate the
next generation of tamper-proofing
across their product line.
ii. Operating Parameters, Adjustable
Parameters, and Statement of Adjustable
Range
The regulation establishes that
operating parameters are features that
can be adjusted to affect engine
performance, and that adjustable
parameters are operating parameters
that are practically adjustable by a user
or other person by physical adjustment,
programmable adjustment, or regular
replenishment of a fluid or other
consumable material. However, we do
not consider operating parameters to be
adjustable parameters if the operating
parameters are permanently sealed or
are not practically adjustable, or if we
determine that engine operation over
the full range of adjustment does not
affect emissions without also degrading
engine performance to the extent that
operators will be aware of the problem.
For example, while spark plug gap and
valve lash are operating parameters that
can be adjusted to affect engine
performance, we do not treat them as
adjustable parameters because adjusting
them does not affect emissions without
also degrading engine performance to
the extent that operators will be aware
of the problem. The following sections
describes how we consider whether
parameters are practically adjustable.
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a. Physically Adjustable Operating
Parameters
In the final 40 CFR 1068.50(e), a
physically adjustable parameter is
considered ‘‘practically adjustable’’ for
engines at or below 30 kW if a typical
user can adjust the parameter with
ordinary tools within 15 minutes using
service parts that cost no more than
$30.576 Similarly, a physically
adjustable parameter is considered
‘‘practically adjustable’’ for 30–560 kW
engines if a qualified mechanic can
adjust the parameter with ordinary tools
within 60 minutes using service parts
that cost no more than $60. The term
‘‘ordinary tools’’ is defined in the final
regulations based on the size of the
engine. For engines at or below 30 kW,
576 The cost thresholds do not include the cost of
labor or the cost of any necessary tools or
nonconsumable supplies; the time thresholds refer
to the time required to access and adjust the
parameter, excluding any time necessary to
purchase parts, tools, or supplies or to perform
testing. These costs are in 2020 dollars.
Manufacturers will adjust these values for
certification by comparing to the most recently
available Consumer Price Index for All Urban
Consumers value published by the Bureau of Labor
Statistics www.bls.gov/data/inflation_
calculator.htm.
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the definition includes slotted and
Phillips head screwdrivers, pliers,
hammers, awls, wrenches, electric
screwdrivers, electric drills, and any
tools supplied by the manufacturer,
where those tools are used for their
intended purpose. For 30–560 kW
engines, the definition includes all
ordinary tools specified for engines at or
below 30 kW and also includes solvents,
or other supplies that are reasonably
available to the operator and any other
hand tools sold at hardware stores,
automotive parts supply stores, or on
the internet. These thresholds are
intended to be consistent with the
provisions that apply under current
regulations but tailored to represent an
appropriate level of deterrence relative
to typical maintenance experiences for
the different sizes of engines.
For engines above 560 kW, a
physically adjustable parameter is
considered ‘‘practically adjustable’’ if a
qualified mechanic can adjust the
parameter using any available tools
within 60 minutes. We are not setting a
cost threshold for engines above 560 kW
because of the very large costs for
purchasing, servicing, and operating
these engines. Owners of these lowvolume, high-cost engines are more
likely to have ready access to
experienced mechanics to continuously
manage the maintenance and
performance of their engines. For
example, owners of marine vessels often
have engineers traveling with vessels to
always be ready to perform extensive
repairs or maintenance as needed.
Owners of engines above 560 kW also
commonly do their own work to
substantially overhaul engines. We
expect this arrangement for qualifying
adjustable parameters will cause
manufacturers to develop designs for
properly limiting adjustability of
engines above 560 kW.
Physically adjustable parameters
usually have physical limits or stops to
restrict adjustability. Specific
characteristics are identified in the final
40 CFR 1068.50(f) to illustrate how
physical limits or stops should function
to control the adjustable range. For
example, a physical stop defines the
limit of the range of adjustability for a
physically adjustable operating
parameter if operators cannot exceed the
travel or rotation limits using the
appropriate tools without causing
damage exceeding specified thresholds.
We are changing the proposed
provisions in this final rule to include
reference to extraordinary measures. We
will not require manufacturers to extend
the physically adjustable range to
account for such extraordinary
measures. The final regulation
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4445
establishes the following steps as
extraordinary measures: Removing a
cylinder head from the engine block,
fully or partially removing a carburetor,
drilling or grinding through caps or
plugs, causing damage to the engine or
equipment that would exceed the
specified time or cost thresholds, or
making special tools to override design
features that prevent adjustment. Note
that extraordinary measures do not
include purchase of such special tools if
they become available for purchase.
b. Programmable Operating Parameters
The final 40 CFR 1068.50(e)(2) states
that programmable operating parameters
will be considered ‘‘practically
adjustable’’ if they can be adjusted using
any available tools (including devices
that are used to alter computer code).
This will apply for engines with any
degree of electronic control. The final 40
CFR 1068.50(e) will also include special
provisions for determining whether
electronic control modules that can be
adjusted by changing software or
operating parameters (‘‘reflashed’’) are
practically adjustable and to determine
the practically adjustable range. First,
where any of the following
characteristics apply for a given
electronic parameter, it will be
considered practically adjustable:
• If an engine family includes
multiple operating modes or other
algorithms that can be selected or are
easily accessible, the operating
parameter will be practically adjustable
and each of the selectable or accessible
modes or settings will be within the
practically adjustable range.
• If the manufacturer sells software
(or other tools) that an experienced,
independent mechanic could use to
reflash or otherwise modify the
electronic control module, the operating
parameter will be practically adjustable
and all those settings will be within the
practically adjustable range.
• If the engines/equipment have other
electronic settings that can be adjusted
using any available service tools (such
as fuel injection maps), the operating
parameter will be practically adjustable
and all those settings will be within the
practically adjustable range.
Injection fuel maps and other similar
electronic parameters will not be
considered practically adjustable if the
manufacturer adequately prevents
access to the electronic control modules
with encryption or password protection
consistent with good engineering
judgment, such as having adequate
protections in place to prevent
distribution and use of passwords or
encryption keys. Manufacturers will be
able to exclude electronic operating
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parameters from being considered
adjustable parameters (or identify them
as adjustable parameters but narrow the
adjustable range) where they
appropriately determine that the
operating parameters will not be subject
to in-use adjustment; EPA retains the
right to review the appropriateness of
such statements. The final regulations
also allow us to specify conditions to
ensure that the certified configuration
includes electronic parameter settings
representing adjustable ranges that
reflect the expected range of in-use
adjustment or modification.
To address the safety, financial
liability, operational, and privacy
concerns which can result from
tampering, manufacturers, industry
organizations, and regulators have been
working to develop standards and
design principles to improve the
security of ECMs. Three such efforts
where cybersecurity guidelines and
procedures are either under
development or already in publication
are ISO/SAE J21434, UNECE WP29
Cybersecurity Regulation, and SAE
J3061.577 578 579 Since security
principles are constantly evolving as
new threats are identified, it is
impractical to codify specific
requirements to be applied in an annual
emission certification process. However,
we expect to require manufacturers to
update their tamper-resistance features
over time to keep up with industry best
practices. In addition, manufacturers
may choose to utilize different mixes of
technical standards or principles of
those recommended by these
organizations, and a one-size-fits-all
approach with detailed requirements for
ECM security will be neither practical
nor prudent. Manufacturers need the
flexibility to quickly implement
measures to address new or emerging
threats and vulnerabilities. Accordingly,
the final regulation specifies that the
manufacturer’s application for
certification must identify their ECM
security measures. Manufacturers need
to describe the measures they are using,
whether proprietary, industry technical
standards, or a combination of both, to
prevent unauthorized access to the
ECM. At a minimum, for determining
577 ‘‘Road vehicles—Cybersecurity engineering’’,
ISO/SAE FDIS 21434, https://www.iso.org/
standard/70918.html.
578 United Nations Economic Commission for
Europe, ‘‘UNECE WP29 Automotive Cybersecurity
Regulation’’, Available online: unece.org/DAM/
trans/doc/2020/wp29grva/ECE-TRANS-WP29-2020079-Revised.pdf.
579 Society of Automotive Engineers,
‘‘Cybersecurity Guidebook for Cyber-Physical
Vehicle Systems’’. SAE J3061, Available online:
https://www.sae.org/standards/content/j3061_
201601/.
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whether the parameter is an operating
parameter or an adjustable parameter,
this documentation will need to
describe in sufficient detail the
measures that a manufacturer has used
to prevent unauthorized access; ensure
that calibration values, software, or
diagnostic features cannot be modified
or disabled; and respond to repeated,
unauthorized attempts at
reprogramming or tampering.
Some commenters expressed a
concern that state or Federal ‘‘right to
repair’’ legislation may conflict with
EPA’s requirement to limit access to an
engine’s electronic controls, and one
commenter suggested edits creating an
exception in EPA’s proposed regulation
intended to address such a conflict.
Commenters did not specifically
identify how any specific existing state
or Federal law conflicts with EPA’s
regulation, and we are finalizing the
requirements as described in this
section without the suggested exception.
See section 30.2 of the Response to
Comments for further detail on
comments received and EPA’s
responses.
c. Aftermarket Fuel Conversions
Aftermarket fuel conversions for
heavy-duty highway engines and
vehicles are a special case. We expect
aftermarket converters to continue their
current practice of modifying engines to
run on alternative fuels under the clean
alternative fuel conversion program in
40 CFR part 85, subpart F. The antitampering provisions in the final 40
CFR 1068.50 are not intended to
interfere with actions aftermarket
converters may need to take to modify
or replace ECMs as part of the
conversion process consistent with 40
CFR part 85, subpart F. The final
provisions direct manufacturers to
prevent unauthorized access to
reprogram ECMs. Aftermarket
converters will presumably need to
either use a replacement ECM with a
full calibration allowing the engine to
run on the alternative fuel or perhaps
create a piggyback ECM that modifies
the engine’s calibration only as needed
to accommodate the unique properties
of the alternative fuel. Aftermarket
converters can alternatively work with
engine manufacturers to access and
change the engine’s existing ECM
programming for operation on the
alternative fuel.
d. Consumption, Replenishment, and
the Certified Configuration
Certain elements of design involving
consumption and replenishment may be
considered adjustable parameters. Two
significant examples are DEF tank fill
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level and hybrid battery state of charge.
The final provisions in 40 CFR
1068.50(h) address these issues.
For these adjustable parameters, the
range of adjustability is determined
based on the likelihood of in-use
operation at a given point in the
physically adjustable range. We may
determine that operation in certain
subranges within the physically
adjustable range is sufficiently unlikely
that the subranges may be excluded
from the allowable adjustable range for
testing. In such cases, the engines/
equipment are not required to meet the
emission standards for operation in an
excluded subrange.
The final 40 CFR 1068.50(h) describes
how we will not require new engines to
be within the range of adjustability for
a certified configuration for adjustments
related to consumption and
replenishment. Specifically,
manufacturers will not violate the
prohibition in 40 CFR 1068.101(a)(1) by
introducing into commerce a vehicle
with an empty DEF tank or an
uncharged hybrid battery.
Except for these special cases related
to consumption and replenishment,
final 40 CFR 1068.50(k) specifies that
engines are not in the certified
configuration if manufacturers produce
them with adjustable parameters set
outside the range specified in the
application for certification. Similarly,
engines are not in the certified
configuration if manufacturers produce
them with other operating parameters
that do not conform to the certified
configuration. Such engines will
therefore not be covered by a certificate
of conformity in violation of 40 CFR
1068.101(a)(1).
iii. Certification Process
The existing regulations in each
standard-setting part describe how
manufacturers need to identify their
adjustable parameters, along with the
corresponding physical stops and
adjustable ranges. The existing
certification process includes a review
of the manufacturer’s specified
adjustable parameters, including
consideration of the limits of
adjustability. This has generally focused
on physically adjustable parameters.
Under the new regulations, we intend to
consider the totality of the
circumstances as we determine whether
a manufacturer’s effort to prevent
inappropriate adjustment is adequate.
See text further clarifying this principle
in final 40 CFR 1068.50(i). Under the
existing certification process, we may
also evaluate the appropriateness of a
manufacturer’s statement regarding an
adjustable parameter if we learn from
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observation of in-use engines with such
parameters or other information that a
parameter was in fact practically
adjustable or that the specified
adjustable range was in fact not correct.
We are requiring manufacturers in the
certification application to state, with
supporting justification, that they
designed physically adjustable
operating parameters to prevent in-use
adjustment outside the intended
adjustable range, that they designed
physically adjustable parameters to
prevent in-use operation outside the
intended adjustable range, and that they
have limited access to the electronic
controls as specified in 40 CFR 1068.50
to prevent in-use adjustment of
operating parameters and prevent in-use
operation outside the intended
adjustable range. We are clarifying in
this rule that manufacturers must
consider programmable parameters to be
operating parameters that may also be
adjustable. All operating modes
available for selection by the operator
must be described in the certification
application and are considered
adjustable parameters and fall within
the engine’s practically adjustable range;
however, programmable parameters that
do not involve user-selectable controls
can be described as a single operating
parameter. The manufacturer must
describe in the certification application
how they have restricted access to the
electronic controls to prevent
unauthorized modification of in-use
engines. Manufacturers will need to
follow accepted industry best practices
to include password restrictions,
encryption, two-step authentication,
and other methods as appropriate.
Manufacturers will need to implement
those newer methods as practices
change over time, especially where
there are observed cases of unauthorized
changes to in-use engines.
Manufacturers must name all
available operating modes in the
application for certification and
describe their approach for restricting
access to electronic controls. This
description must include naming any
applicable encryption protocols, along
with any additional relevant
information to characterize how the
system is designed to prevent
unauthorized access. Manufacturers
must separately identify information
regarding their auxiliary emission
control devices. Manufacturers will not
need to report additional detailed
programming information describing
electronically adjustable operating
parameters that are inaccessible to
owners.
While EPA retains the right to review
the manufacturer’s specified adjustable
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parameters in the certification process,
the manufacturer will be responsible for
ensuring all aspects of the
manufacturer’s statements regarding
adjustable parameters are appropriate
for each certification application. EPA
may review this information each year
to evaluate whether the designs are
appropriate. As industry practices
evolve to improve tamper-resistance
with respect to electronic controls,
manufacturers will need to upgrade
tamper-resistance features to include
more effective protocols to support their
statement that the electronic controls
are both restricted from unauthorized
access and limited to the identified
practically adjustable range.
The provisions in 40 CFR 1068.50 are
not intended to limit the tampering
prohibition of 40 CFR 1068.101(b)(1) or
the defeat-device prohibition of 40 CFR
1068.101(b)(2). For example, it would be
prohibited tampering to bypass a
manufacturer’s stops. Similarly,
aftermarket software that reduces the
effectiveness of controls specified by the
manufacturer in the application for
certification would be a prohibited
defeat device.
If EPA discovers that someone
manufactures or installs a modified
ECM or reflashes an engine’s ECM in a
way that is not a certified configuration
represented in the application for
certification, those persons will be liable
for violating the tampering prohibition
of 40 CFR 1068.101(b)(1) or the defeatdevice prohibition in 40 CFR
1068.101(b)(2). As we gather
information about cases where third
parties have successfully penetrated
ECM access restrictions, the
manufacturer will be responsible in
each certification application for
ensuring all aspects of the
manufacturer’s statements regarding
such adjustable parameters are still
appropriate and we may also engage
with the manufacturer to see if there is
need or opportunity to upgrade future
designs for better protection.
iv. Engine Inspections
EPA may want to inspect engines to
determine if they meet the final
specifications for adjustable parameters
as described in 40 CFR 1068.50. These
inspections could be part of the
certification process, or we could
inspect in-use engines after certification.
For example, we may request a
production engine be sent to an EPA
designated lab for inspection to test the
limits of the adjustable parameters as
described in 40 CFR 1068.50(j).
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3. Exemptions for Engines, Vehicles,
and Equipment Under 40 CFR Part
1068, Subparts C and D
40 CFR part 1068, subparts C and D,
describe various exemption provisions
for engines, vehicles and equipment that
are subject to emission standards and
certification requirements. We are
amending several of these exemption
provisions. We received no comments
on the proposed exemption provisions
and are finalizing the proposed changes
without modification. The following
paragraphs use the term engines to refer
generically to regulated engines,
vehicles, and equipment.
The test exemption in 40 CFR
1068.210 applies for certificate holders
performing test programs ‘‘over a twoyear period’’. We are removing this time
limitation. We may impose reasonable
time limits on the duration of the
exemption for individual engines under
another existing provision (40 CFR
1068.210(e)). Such limitations may take
the form of a defined time for
manufacturers to produce exempt
engines, or a defined time for individual
engines to remain in exempt status. This
exemption applies for a wide range of
products and experience has shown that
circumstances may call for the
exemption to apply for longer than (or
less than) two years. We may therefore
continue to apply a two-year limit for
producing or using exempt engines
based on a case-specific assessment of
the need for the exemption. We could
alternatively identify a shorter or longer
exemption period based on the
circumstances for each requested
exemption. The exemption approval
could also allow test engines to operate
indefinitely, perhaps with additional
conditions on modifying the engine to
include software or hardware changes
that result from the test program or
other design improvements. This
approach may be appropriate for
manufacturing one or more engines as
part of a pilot project to prove out
designs and calibrations for meeting
new emission standards. Separate
provisions apply for importing engines
under the testing exemption in 40 CFR
1068.325, which we discuss further later
in this section.
The display exemption in 40 CFR
1068.220 applies for using
noncompliant engines/equipment for
display purposes that are ‘‘in the
interest of a business or the general
public.’’ The regulation disallows the
display exemption for private use,
private collections, and any other
purposes we determine to be
inappropriate. We have been aware of
several cases involving displays we may
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have considered to be in the interest of
the general public, but they did not
qualify for the display exemption
because they were mostly for private
use. Experience has shown that it may
be difficult to distinguish private and
public displays. For example, private
collections are sometimes shared with
the general public. We are accordingly
preserving the fundamental limitation of
the display exemption to cases
involving the interest of a business or
the general public. We are revising 40
CFR 1068.220 to no longer categorically
disallow the display exemption for
engines and vehicles displayed for
private use or for engines in private
collections. We are retaining the
discretion to disallow the display
exemption for inappropriate purposes.
This would apply, for example, if
engines or vehicles from a private
collection will not be displayed for the
general public or for any business
interest. Consistent with longstanding
policy, such private displays do not
warrant an exemption from emission
standards.
The regulation defines provisions that
apply for ‘‘delegated assembly’’ of
aftertreatment and other components in
40 CFR 1068.261. Under the current
regulation, manufacturers must follow a
set of detailed requirements for shipping
partially complete engines to equipment
manufacturers to ensure that the
equipment manufacturer will fully
assemble the engine into a certified
configuration. A much simpler
requirement applies for engine
manufacturers that produce engines for
installation in equipment that they also
produce. Manufacturers have raised
questions about how these requirements
apply in the case of joint ventures,
subsidiary companies, and similar
business arrangements. We are revising
40 CFR 1068.261(b) through (d) to
clarify that the simpler requirements for
intra-company shipments apply for
engines shipped to affiliated companies.
Conversely, engine manufacturers
shipping partially complete engines to
any unaffiliated company would need to
meet the additional requirements that
apply for inter-company shipments. We
define ‘‘affiliated companies’’ in 40 CFR
1068.30.
The identical configuration
exemption in 40 CFR 1068.315(h)
allows for importation of uncertified
engines that are identical to engines that
have been certified. This might apply,
for example, for engines that meet both
European and U.S. emission standards
but were originally sold in Europe. We
are modifying the regulatory language
from ‘‘identical’’ to ‘‘identical in all
material respects.’’ This change allows
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for minor variation in engines/
equipment, such as the location of
mounting brackets, while continuing to
require that engines/equipment remain
identical to a certified configuration as
described in the manufacturer’s
application for certification.
The ancient engine/equipment
exemption in 40 CFR 1068.315(i)
includes an exemption for
nonconforming engines/equipment that
are at least 21 years old that are
substantially in their original
configuration. We originally adopted
these for nonroad spark-ignition engines
in 2002 to align with a similar
exemption that was in place for lightduty motor vehicles (67 FR 68242,
November 8, 2002). Now that part 1068
applies for a much wider range of
applications, many with very long
operating lives, it has become clear that
this exemption is no longer appropriate
for importing nonconforming engines.
Keeping the exemption would risk
compromising the integrity of current
standards to the extent importers misuse
this provision to import high-emitting
engines. This was not the original intent
of the exemption. We are therefore
removing the ancient engine/equipment
exemption. The identical configuration
exemption will continue to be available
to allow importation of nonconforming
engines/equipment that continue to be
in a configuration corresponding to
properly certified engines.
The regulations at 40 CFR 1068.325
describe provisions that apply for
temporarily exempting engines/
equipment from certification
requirements. As noted in the
introduction to 40 CFR 1068.325, we
may ask U.S. Customs and Border
Protection (CBP) to require a specific
bond amount to make sure importers
comply with applicable requirements.
We use the imports declaration form
(3520–21) to request CBP to require a
bond equal to the value of these
imported engines/equipment for
companies that are not certificate
holders. Several of the individual
paragraphs describing provisions that
apply for specific exemptions include a
separate statement requiring the
importer to post bond for these
products. We are removing the reference
to the bond requirement in the
individual paragraphs because the
introduction addresses the bonding
requirement broadly for all of 40 CFR
1068.325.
We are revising the diplomatic or
military exemption at 40 CFR
1068.325(e) to clarify that someone
qualifying for an exemption needs to
show written confirmation of being
qualified for the exemption to U.S.
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Customs and Border Protection, not
EPA. This may involve authorization
from the U.S. State Department or a
copy of written orders for military duty
in the United States. Consistent with
current practice, EPA would not be
involved in the transaction of importing
these exempted products, except to the
extent that U.S. Customs and Border
Protection seeks input or clarification of
the requirements that apply.
The regulations at 40 CFR 1068.260(c)
currently include an exemption
allowing manufacturers to ship partially
complete engines between two of their
facilities. This may be necessary for
assembling engines in stages across
short distances. It might also involve
shipping engines across the country to
a different business unit under the same
corporate umbrella. The regulation at 40
CFR 1068.325(g) includes additional
provisions for cases involving
importation. Multi-national
corporations might also import partially
complete engines from outside the
United States to an assembly plant
inside the United States. We are revising
40 CFR 1068.325(g) to require that
imported engines in this scenario have
a label that identifies the name of the
company and the regulatory cite
authorizing the exemption. This will
provide EPA and U.S. Customs and
Border Protection with essential
information to protect against parties
exploiting this provision to import
noncompliant engines without
authorization.
Most of the exemptions that allow
manufacturers to import uncertified
engines include labeling requirements
to identify the engine manufacturer and
the basis of the exemption. We are
adding a general requirement in 40 CFR
1068.301 to clarify that labels are
required on all exempted engines. In
cases where there are no labeling
specifications for a given exemption, we
are creating a default labeling
requirement to add a label for exempted
engines to identify the engine
manufacturer and the basis of the
exemption.
4. Other Amendments to 40 CFR Part
1068
We are adopting the following
additional amendments to 40 CFR part
1068:
• Section 1068.1: Clarifying how part
1068 applies for older engines. This is
necessary for nonroad engines certified
to standards under 40 CFR parts 89, 90,
91, 92, and 94 because those emission
standards and regulatory provisions
have been removed from the CFR. These
amendments were inadvertently omitted
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from the rule to remove those obsolete
parts.
• Section 1068.1: Changing 40 CFR
1068.1(a)(4) to include references to 40
CFR parts 1030 and 1031 for aircraft and
aircraft engines, instead of the currently
listed 40 CFR part 87. 40 CFR part 1068
contains several general compliance
provisions, but the only provisions from
part 1068 that are relevant to and
referenced by the regulations for aircraft
and aircraft engines are related to
procedures for handling confidential
business information and the definition
and process for ‘‘good engineering
judgment.’’ Revising 40 CFR 1068.1 to
reference 40 CFR parts 1030 and 1031
would not impose any new
requirements; rather, the updated
reference aligns with the existing
requirements already established in 40
CFR parts 1030 and 1031. This
amendment was not included in the
proposal for this rulemaking. However,
adopting this change will help readers
understand the regulations without
adding any new requirements.
• Section 1068.1: Clarifying how part
1068 applies for motor vehicles and
motor vehicle engines. Vehicles and
engines certified under part 86 are
subject to certain provisions in part
1068 as specified in part 86. Vehicles
and engines certified under parts 1036
and 1037 are subject to all the
provisions of part 1068. This correction
aligns with regulatory text adopted in
previous rulemakings.
• Section 1068.101(a): The
regulations at 40 CFR 1068.101(a) set
forth the prohibitions that apply for
engines and equipment that are subject
to EPA emission standards and
certification requirements. The
regulation includes at 40 CFR
1068.101(a)(2) a prohibition related to
reporting and recordkeeping
requirements. Section 1068.101(a)(3)
similarly includes a prohibition to
ensure that EPA inspectors have access
to test facilities. These prohibitions
derive from CAA section 208(a), which
applies the information and access
requirements to manufacturers ‘‘and
other persons subject to the
requirements of this part or part C.’’ The
very first provision of 40 CFR part 1068
at 40 CFR 1068.1(a) clearly makes the
provisions of part 1068 applicable ‘‘to
everyone with respect to the engine and
equipment categories as described in
this paragraph (a)[, . . .] including
owners, operators, parts manufacturers,
and persons performing maintenance’’.
However, the regulation in 40 CFR
1068.101(a) as written inadvertently
limits the prohibitions to manufacturers.
We are accordingly revising the scope of
the prohibitions in 40 CFR 1068.101(a)
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to apply to both manufacturers and
‘‘other persons as provided in 40 CFR
1068.1(a)’’ in accord with those in CAA
section 203(a).
• Section 1068.101(b)(5): Removing
extraneous words.
• Section 1068.240(a): Removing
reference to paragraph (d) as an
alternative method of qualifying for the
replacement engine exemption.
Paragraph (d) only describes some
administrative provisions related to
labeling partially complete engines so it
is not correct to describe that as an
additional ‘‘approach for exempting’’
replacement engines.
• Section 1068.240(b) and (c): Adding
text to clarify that owners may retain
possession of old engines after installing
an exempt replacement engine. This is
intended to address a concern raised by
engine owners that they generally
expect to be able to continue to use a
replaced engine.580 Engine owners
stated that they expect to use the
replaced engine for either replacement
parts or continued use in a different
piece of equipment and were surprised
to learn that engine manufacturers were
insisting that the owner turn ownership
of the old engine to the engine
manufacturer. The existing regulation
disallows simply installing those
replaced engines in a different piece of
equipment, but destroying the engine
block and using the engine core as a
source of replacement parts is
acceptable under the existing regulation.
• Sections 1068.601 and 1068.630:
Adding provisions to establish
procedures for hearings related to an
EPA decision to approve maintenance
procedures associated with new
technology for heavy-duty highway
engines. As described in Section
IV.B.5.v, we are updating regulatory
provisions related to engine
maintenance for heavy-duty highway
engines. Section XI.A.9 describes how
we may eventually extend those same
provisions for nonroad engines. The
provisions adopted in this rule include
a commitment for EPA to describe
approved maintenance for new
technology in a Federal Register notice,
along with an allowance for any
manufacturer to request a hearing to
object to EPA’s decision. The general
provisions related to hearing procedures
in 40 CFR part 1068, subpart G, cover
the maintenance-related hearing
procedures. We are amending the
regulation to provide examples of the
reasons a manufacturer may request a
hearing, including if a manufacturer
580 Email exchange regarding replacement
engines, August 2020, Docket EPA–HQ–OAR–
2019–0055.
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believes certain EPA decisions may
cause harm to its competitive position,
and to add detailed specifications for
requesting and administering such a
hearing for maintenance-related
decisions for heavy-duty highway
engines.
5. Engine and Vehicle Testing
Procedures (40 CFR Parts 1036, 1037,
1065 and 1066)
The regulations in 40 CFR part 1036,
subpart F, 40 CFR part 1037, subpart F,
and 40 CFR parts 1065 and 1066
describe emission measurement
procedures that apply broadly across
EPA’s emission control programs for
engines, vehicles, and equipment. This
final rule includes several amendments
to these regulations.
We are deleting the hybrid engine test
procedure in 40 CFR 1036.525 as it was
applicable only for model year 2014 to
2020 engines and has been replaced
with the hybrid powertrain test
procedure for model 2021 and later
engines in the existing 40 CFR 1037.550.
We are updating the engine mapping
test procedure in 40 CFR 1065.510. To
generate duty cycles for each engine
configuration, engine manufacturers
identify the maximum brake torque
versus engine speed using the engine
mapping procedures of 40 CFR
1065.510. The measured torque values
are intended to represent the maximum
torque the engine can achieve under
fully warmed-up operation when using
the fuel grade recommended by the
manufacturer across the range of engine
speeds expected in real-world
conditions. Historically, the mapping
procedure required the engine to
stabilize at discrete engine speed points
ranging from idle to the electronically
limited highest RPM before recording
the peak engine torque values at any
given speed. We adopted a provision in
the final 40 CFR 1065.510(b)(5)(ii) that
allows manufacturers to perform a
transient sweep from idle to maximum
rated speed, which requires less time
than stabilizing at each measurement
point.
The updates to the engine mapping
test procedure in 40 CFR 1065.510 are
intended to ensure the resulting engine
map achieves its intended purpose. The
current test procedure is intended to
generate a ‘‘torque curve’’ that
represents the peak torque at any
specific engine speed point. The
transient sweep from idle to maximum
rated speed can create engine conditions
that trigger electronic control features
on modern heavy-duty spark-ignition
engines that result in lower-than-peak
torque levels. Engine control features
that can cause variability in the
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maximum torque levels include spark
advance, fuel-air ratio, and variable
valve timing that temporarily alter
torque levels to meet supplemental
goals (such as torque management for
transmissions shifts).581 If the engine
map does not capture the true maximum
torque, the duty cycles generated using
the map may not accurately recreate the
highest-load conditions; this could lead
to higher in-use emissions.
We are finalizing updates to 40 CFR
1065.510(a) to require that the torque
curve established during the mapping
procedure represent the highest torque
level possible when using the
manufacturer’s recommended fuel
grade. Specifically, we are requiring
manufacturers to disable electronic
controls or other auxiliary emission
control devices if they are of a transient
nature and impact peak torque during
the engine mapping procedure.582
Manufacturers would continue to
implement their engine control during
duty-cycle testing, enabling their
engines to react to the test conditions as
they would in real-world operation. The
changes to the mapping procedure will
ensure that testing appropriately
represents torque output and emissions
during high-load and transient
conditions.
This final rule includes the following
additional amendments to 40 CFR parts
1065 and 1066, which we are finalizing
as proposed unless specifically noted
otherwise:
• Sections 1065.301 and 1065.1001:
Revising NIST-traceability requirements
to allow the use of international
standards recognized by the CIPM
Mutual Recognition Arrangement
without prior EPA approval. The
current regulation allows us to approve
international standards that are not
NIST-traceable, but this was intended
only to accommodate laboratories in
other countries that meet CIPM
requirements instead of following NISTtraceable protocols. With this approach
there will no longer be any need for a
separate approval process for using
international standards that are not
NIST-traceable. NIST-traceable
standards are traceable to the
International System of Units (SI) as
specified in NIST Technical Note 1297,
which is referenced in the definition of
NIST-traceable in 40 CFR part 1065.
This same traceability to the
581 These AECDS are typically electronic controls
that are timer-based and initiated for a set duration.
In a transient test, measurements are taken
continuously, and the controls remain engaged; the
same controls would ‘‘time out’’ if each
measurement was taken at stabilized conditions.
582 These electronic controls would be reported as
an AECD under 40 CFR 1036.205(b).
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International System of Units is
required of standards recognized by the
CIPM Mutual Recognition Arrangement,
thus putting them on par with NISTtraceable standards.
• Section 1065.298: Adopting a new
40 CFR 1065.298 with in-use particulate
matter (PM) measurement methods to
augment real-time PM measurement
with gravimetric PM filter measurement
for field-testing analysis. These methods
have been approved for use for over 10
years as alternative methods under 40
CFR 1065.10 and 1065.12.
• Section 1065.410: Clarifying that
manufacturers may inspect engines
using electronic tools to monitor engine
performance. For example, this may
apply for OBD signals, onboard health
monitors, and other prognostic tools
manufacturers incorporate into their
engine designs. As described in the
current regulation, inspection tools are
limited to those that are available in the
marketplace. This prevents engine
manufacturers from handling a test
engine more carefully than what would
be expected with in-use engines.
Extending that principle to inspection
with electronic tools, we are limiting the
use of those inspections to include only
information that can be accessed
without needing specialized equipment.
• Section 1065.650(c)(6): Adding an
allowance to determine nonmethane
nonethane hydrocarbon (NMNEHC) for
engines fueled with natural gas as 1.0
times the corrected mass of NMHC if the
test fuel has 0.010 mol/mol of ethane or
more. This may result in a higher
reported NMNEHC emission value. The
engine manufacturer may use this
method if reducing test burden is more
important than the potential for a
slightly higher reported emission value.
• Section 1065.720: Removing the test
fuel specification related to volatility
residue for liquefied petroleum gas. The
identified reference procedure, ASTM
D1837, has been withdrawn, at least in
part, due to limited availability of
mercury thermometers. There is no
apparent replacement for ASTM D1837.
Rather than adopting an alternative
specification for volatility residue, we
will instead rely on the existing residual
matter specification based on the
measurement procedure in ASTM
D2158. This alternative specification
should adequately address concerns
about nonvolatile impurities in the test
fuel.
• Section 1065.910(b): Adding a
requirement to locate the PEMS during
field testing in an area that minimizes
the effects of ambient temperature
changes, electromagnetic radiation,
shock, and vibration. This may involve
putting the PEMS in an environmental
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enclosure to reduce the effect of these
parameters. We are also removing (1)
the recommendation to install the PEMS
in the passenger compartment because
that does not necessarily lead to better
mitigation of temperature effects as the
cab temperature can vary during vehicle
soaks, (2) ambient pressure as a
parameter to minimize as there are no
known pressure effects on PEMS, and
(3) ambient hydrocarbon as a parameter
because it is more of a PEMS design
issue that is handled with an activated
carbon filter on the burner air inlet,
which is already covered in 40 CFR
1065.915(c).
• Section 1065.920: Broadening the
PEMS calibration and verification
requirements to make them apply for
the new emission measurement bin
structure we are adopting in 40 CFR part
1036. The verification is now generic to
verifications for both NTE and binned
windows for a shift-day of data over 6
to 9 hours. Data would then be
processed as they would be for an in-use
test (either NTE or binned windows)
and compare the performance of the
PEMS to the lab-based measurement
system.
• Section 1065.935(d): Updating the
zero and span verification requirements
to include new provisions for the
emission measurement bin structure we
are adopting in 40 CFR part 1036 and
retaining the current requirements for
NTE testing only. The procedure now
includes the requirement to perform
zero-verifications at least hourly using
purified air. Span verifications must be
performed at the end of the shift-day or
more frequently based on the PEMS
manufacturer’s recommendation or good
engineering judgment.
• Section 1065.935(g)(5)(iii): Revising
from the proposed provisions for the
final rule to clarify the consequences
when PEMS gas analyzers (used to
determine bin emission values) do not
meet zero- or span-drift criteria. The
intent is that all the test data would be
considered invalid when drift criteria
are not met as this indicates a
malfunctioning analyzer, calling into
question the quality of the data. We
have added regulatory text to 40 CFR
1065.935(g)(5)(iii) to invalidate data for
the entire shift day if measurements
exceed either of the NOX analyzer drift
limits in 40 CFR 1065.935(g)(5)(iii).
• Section 1065.935(g)(6): Adding a
new paragraph to include new drift
limits instead of those in 40 CFR
1065.550 for the emission measurement
bin structure we are adopting in 40 CFR
part 1036. The analyzer zero drift limit
between the hourly or more frequent
zero verifications is 2.5 ppm, while the
limit over the entire shift-day (or more
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hydrocarbon sampling system probe
inlet during analyzer calibration when
testing vehicles that are 14,000 GVWR
or less. This requirement was
inadvertently missed during the
migration of the light-duty test
procedures to 40 CFR part 1066. After
consideration of comments, the final
rule revises the proposal by reducing
the HC contamination limit in 40 CFR
1066.420(b)(1)(iii) from 2 mmol/mol to
0.5 mmol/mol for vehicles at or below
14,000 pounds GVWR with
compression-ignition engines.
• Section 1066.831: Removing the
reference to 40 CFR part 1065 regarding
how to measure THC emissions, as the
method for measuring THC emission is
already covered in 40 CFR part 1066,
subparts B and E.
This final rule includes additional
amendments that are regarded as
clarifications in the following sections
of 40 CFR parts 1036, 1037, 1065, and
1066 (as numbered in this final rule): 40
CFR 1036.501, 1036.505, 1036.510,
1036.512, 1036.520, 1036.535, 1036.540,
1036.543, and 1036.550; 40 CFR
1037.320, 1037.510, 1037.515, 1037.520,
1037.534, 1037.540, 1037.550, 1037.551,
1037.555, 1037.601, 1037.615, and
1037.725; 40 CFR 1065.1, 1065.5,
1065.10, 1065.12, 1065.140, 1065.145,
1065.190, 1065.210, 1065.284, 1065.301,
1065.305, 1065.307, 1065.308, 1065.309,
1065.315, 1065.320, 1065.325, 1065.330,
1065.345, 1065.350, 1065.410, 1065.501,
1065.510, 1065.512, 1065,514, 1065.530,
1065.543, 1065.545, 1065.610, 1065.630,
1065.650, 1065.655, 1065.660, 1065.667,
1065.670, 1065.675, 1065.680, 1065.695,
1065.715, 1065.720, 1065.790, 1065.901,
1065.915, 1065.920, 1065.1001, and
1065.1005; and 40 CFR 1066.110,
1066.220, 1066.301, 1066.415, 1066.420,
1066.710, 1066.815, 1066.835, 1066.845,
1066.1001, and 1066.1005.
See Section 14 through 16 of the
Response to Comments for a discussion
of comments related to engine and
vehicle testing provisions.
frequently if you perform zeroadjustments) is 10 ppm. The analyzer
span drift limit between the beginning
and end of the shift-day or more
frequent span verification(s) or
adjustment(s) must be within ±4 percent
of the measured span value.
• Sections 1065.1123, 1065.1125, and
1065.1127: Adding new regulatory
sections to migrate the smoke test
procedure in 40 CFR part 86, subpart I,
into 40 CFR part 1065. This provides a
common location for the test procedure
and analyzer requirements for all parts
that still require smoke measurement
except for locomotive testing. The
locomotive test procedure continues to
reside in 40 CFR part 1033, subpart F,
as it is specific to locomotive testing and
operation at specific notches. No
updates were made to the procedure
that affect analyzer requirements and
setup or how a laboratory reports test
results. For all engines required to carry
out smoke testing, other than
locomotive engines, we are updating
operation at curb idle speed to instead
reference warm idle speed, and we are
changing from ‘‘rated speed’’ to instead
reference ‘‘maximum test speed’’. This
change should not adversely affect the
acceleration and lugging modes of the
test and it will make smoke testing
consistent with all other engine-based
testing that now use warm idle speed
and maximum test speed.
• Part 1066, subpart D: Incorporating
by reference and making applicable as
specified in this part an updated version
of SAE J2263 for coastdown
measurements. The updated standard
incorporates EPA guidance for vehicles
certified under 40 CFR part 86, subpart
S.583 The updated version of the test
method also reduces the wind speed
allowed for performing measurements,
allows for adding ballast to vehicles if
needed, and adds clarifying procedures
for testing on oval tracks. These
changes, which align with current
practice for light-duty vehicles, will
have no substantial effect for
measurements with heavy-duty
vehicles. We are therefore applying the
updated version of SAE J2263 for all
light-duty and heavy-duty vehicles.
After consideration of comments, we
have changed the final rule to make the
new test specifications optional through
model year 2025.
• Section 1066.420: Adding the
existing 40 CFR 86.140–94 requirement
to zero and span calibrate the
hydrocarbon analyzer by overflowing
the zero and span gas at the
6. Vanadium-Based SCR Catalysts
In certain diesel engine applications
vanadium-based SCR catalysts may
provide a performance and cost
advantage over other types of catalysts.
However, vanadium material can
sublime from the catalyst in the
presence of high exhaust gas
temperatures.584 Sublimation of
vanadium catalyst material leads to
reduced NOX conversion efficiency of
the catalyst and possible exposure of the
public to vanadium emissions. In 2016
583 ‘‘Determination and Use of Vehicle Road-Load
Force and Dynamometer Settings’’, EPA Guidance
Document CD–15–04, February 23, 2015.
584 The temperature at which vanadium
sublimation occurs varies by engine and catalyst
and is generally 550 °C or higher.
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EPA provided certification guidance to
manufacturers of diesel engines
equipped with vanadium-based SCR
catalysts (‘‘2016 guidance’’).585 The
certification guidance clarified EPA’s
expectations for manufacturers using
vanadium-based SCR catalysts and
provided our views and
recommendations on reasonable steps
manufacturers can take to protect
against excessive loss of vanadium from
these SCR systems. We are now
codifying these provisions as regulatory
requirements for using vanadium-based
SCR catalysts. We are adopting these
requirements for all types of highway
and nonroad diesel engines. The
regulatory provisions are consistent
with the 2016 guidance and will begin
to apply when the final rule becomes
effective. To facilitate this direct
implementation for 2026 and earlier
model years, we are updating 40 CFR
86.007–11 to reference the new 40 CFR
1036.115(g)(2), which contains the
requirements related to vanadium-based
SCR catalysts.
To meet the new requirements,
manufacturers of engines equipped with
vanadium-based SCR catalysts must
determine vanadium sublimation
temperatures and thermal management
strategies and include documentation in
their certification applications. EPA will
use the information submitted by
manufacturers in evaluating a
manufacturer’s engine and
aftertreatment design as part of the
application for certification. Note that
the certification requirements described
in this section for manufacturers apply
equally to anyone certifying
remanufactured engines or associated
remanufacturing systems where such
certification is required.
In their certification applications,
engine manufacturers must provide
information identifying the vanadium
sublimation temperature threshold for
the specific catalyst product being used.
To identify the vanadium sublimation
temperature, manufacturers must use
the vanadium sublimation sampling and
analytical test method we are adopting
in 40 CFR part 1065, subpart L, which
is consistent with the procedures
identified in the 2016 guidance.586
Manufacturers must also identify their
thermal management strategy that
prevents exhaust gas temperatures from
exceeding the vanadium sublimation
temperature. In addition, manufacturers
585 ‘‘Certification of Diesel Engines Equipped with
Vanadium-based SCR Catalyst’’, EPA guidance
document CD–16–09, June 13, 2016.
586 EPA is adopting the test method from CD–16–
09 in 40 CFR part 1065, subpart L; 40 CFR 1065.12
describes the process for approving alternative test
procedures.
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must identify how their thermal
management strategy will protect the
catalyst in the event of high-temperature
exotherms resulting from upstream
engine component failures, as well as
exotherms resulting from hydrocarbon
buildup during normal engine
operation. EPA expects to approve
applications describing thermal
management strategies that prevent
exhaust gas temperatures from
exceeding the vanadium sublimation
temperature.
Commenters noted that the unit of
measure for the method detection limit
should be a volume-normalized
concentration for a gaseous sample,
rather than a solid mass volume, as this
will address concerns with the variable
impact of dilution effect based on
sample size. We are finalizing a
recommended method detection limit of
15 mg/m3 based on a target mass-based
method detection limit of 2 ppm, a 60
g capture bed mass, a 0.0129 L (1″ long
x 1″ diameter core) catalyst volume, an
SV of 35,000 s¥1, and an 18-hour test
duration. We also agree that the units in
EPA guidance document CD–16–09 are
inaccurate and reflect a typographical
error, and that the units should be in mg
instead of pg to reflect a detection limit
of ppm.
If a manufacturer is interested in
pursuing another means to determine
the vanadium sublimation threshold, for
example by performing an engine
dynamometer-based test utilizing the
full production aftertreatment system,
they may request the approval of
alternative vanadium sublimation test
procedures as described in current 40
CFR 1065.10(c)(7).
vehicles. As a result, there is no longer
a reason to keep the exemption from
emission standards for engines used in
Guam. We are therefore removing the
exemption for these engines in Guam. In
response to manufacturers’ request for
time to work through supply and
inventory logistics, the final rule
removes the Guam exemption effective
January 1, 2024.
We are not aware of American Samoa
and the Northern Mariana Islands
adopting ULSD requirements and we are
therefore not removing the exemption
for those territories in this final rule.
We are also clarifying that the
exemption for land-based nonroad
diesel engines at 40 CFR 1039.655
applies only for engines at or above 56
kW. Smaller engines are not subject to
NOX standards that would lead
manufacturers to use SCR or other
sulfur-sensitive technologies, so we do
not expect anyone to be using this
exemption for engines below 56 kW in
any area where the exemption applies.
We note that Guam’s 15-ppm sulfur
standard for in-use diesel fuel is now
identical to EPA’s 15-ppm diesel fuel
sulfur standards in 40 CFR part 1090
and as such could not be preempted
under CAA section 211(c)(4)(A)(ii). We
intend to revisit the exemption from the
Federal 15-ppm ULSD standard for
diesel fuel in Guam under 40 CFR part
1090 in a future action. Removing the
Federal exemption for diesel fuel in
Guam would likely involve new or
revised regulatory provisions for parties
that make, distribute, and sell diesel
fuel in Guam such as additional
reporting, recordkeeping, and other
compliance-related provisions.
7. ULSD-Related Exemption for Guam
EPA’s in-use fuel requirements at 40
CFR part 1090 include an exemption
from the 15-ppm sulfur standard for
Guam, American Samoa, and the
Commonwealth of the Northern Mariana
Islands (40 CFR 1090.620). Diesel fuel
meeting the 15-ppm standard is known
as ultra-low sulfur diesel or ULSD.
EPA’s emission standards for highway
and nonroad diesel engines generally
involves SCR as a control technology.
The durability of SCR systems depends
on the use of fuel meeting the 15-ppm
ULSD standard, so we adopted a
corresponding exemption from the most
stringent emission standards for engines
used in these three territories (see 40
CFR 86.007–11(f) for heavy-duty
highway engines and 40 CFR 1039.655
for land-based nonroad diesel engines).
Guam has in the meantime adopted
rules requiring the 15-ppm sulfur
standard for in-use diesel fuel for both
highway and nonroad engines and
8. Deterioration Factors for Certifying
Nonroad Engines
Section IV describes an approach for
manufacturers of heavy-duty highway
engines to establish deterioration factors
(DFs) based on bench-aged
aftertreatment in combination with a
plan for testing in-use engines to verify
that the original deterioration factor
properly predicts an engine’s emission
levels at the end of the useful life. As
described in Section IV.F, we are
adopting the new approach for
establishing deterioration factors to take
advantage of available techniques for
bench-aging aftertreatment devices to
streamline the certification and productdevelopment timeline. The leaner upfront testing can be complemented by
measurements from in-use engines to
verify that the original deterioration
factors are still appropriate for certifying
engines in later model years.
This same dynamic applies for
nonroad applications. We are therefore
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adopting amendments to allow
manufacturers of all types of nonroad
diesel engines and manufacturers of
land-based nonroad spark-ignition
engines above 19 kW to use these same
procedures to establish and verify DFs.
These amendments apply for 40 CFR
parts 1033, 1039, 1042, and 1048. We
are not adopting any changes to the
existing certification and durability
procedures for these nonroad engines if
the manufacturer does not rely on the
new DF verification protocol.
Most of the new DF verification
procedures for heavy-duty highway
engines apply equally for nonroad
engines, but unique aspects of each
certification program call for making the
following adjustments:
• Marine and land-based nonroad
diesel engines are subject to not-toexceed standards and corresponding test
procedures that will continue to apply
instead of the in-use measurement
protocols adopted in this rule for heavyduty highway engines.
• Land-based nonroad spark-ignition
engines above 19 kW (Large SI engines)
are subject to field-testing standards and
corresponding test procedures that will
continue to apply instead of the in-use
measurement protocols adopted in this
rule for heavy-duty highway engines.
• Locomotives are not subject to offcycle emission standards or emission
measurement procedures that apply
during normal in-use operation.
However, manufacturers can perform in
situ testing on in-use locomotives that
meets all the specifications for
certification testing in a laboratory. This
allows for testing in-use engines to
verify that deterioration factors based on
bench-aged aftertreatment devices are
appropriate for predicting full-life
emissions.
• Each type of nonroad diesel engine
already has sector-specific methods for
calculating infrequent regeneration
adjustment factors.
We are not adding the option to use
this approach for certifying recreational
vehicles, land-based nonroad sparkignition engines at or below 19 kW, or
marine spark-ignition engines. These
engines are generally subject to
certification of a useful life that is much
shorter than the values that apply for
the types of engines for which we are
adding the option to use the new DF
verification protocol. Many nonroad
spark-ignition engines are also certified
without aftertreatment. As a result, it is
not clear that manufacturers of these
other types of engines would find a
benefit of using the new DF verification
procedures.
We are adopting the proposed
changes without modification. See
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Section 30.4 of the Response to
Comments for a discussion of the
comments submitted regarding
deterioration factors for nonroad
engines.
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B. Heavy-Duty Highway Engine and
Vehicle Emission Standards (40 CFR
Parts 1036 and 1037)
1. Timing of Annual Reports
We are adopting amendments to
simplify annual reporting requirements
to account for the extensive information
submissions related to the greenhouse
gas emission standards. Vehicle
manufacturers are required to report on
GEM results and production volumes
for thousands of distinct vehicle
configurations at the end of the model
year to show that emission credits
related to calculated average CO2
emission rates are sufficient to comply
with standards. The regulation currently
requires an interim end-of-year report
by March 31 and a final report by
September 30 (see 40 CFR 1037.730).
This same schedule is typical for
documentation related to emission
credits for various types of nonroad
engines and vehicles. In contrast to
those nonroad programs, compliance
with the heavy-duty highway CO2
emission standards relies on a detailed
assessment of GEM results and
corresponding production volumes to
determine all the necessary credit
calculations for the model year. We are
amending 40 CFR 1037.730 to no longer
require the interim end-of-year report,
because we have observed that
manufacturers need more time to
complete their effort to fully document
their compliance for the model year and
we believe the interim end-of-year
report is unnecessary for heavy-duty
vehicles. The regulation allows us to
waive this interim report, and we have
routinely approved such requests. We
are not adopting any change to the
content of the final report due in
September and will continue to rely on
that final report to evaluate compliance
with standards.
Engine manufacturers generate and
use emission credits based on
production volumes that correspond to
the vehicle production. As a result, it is
beneficial for both EPA and engine
manufacturers to align the emission
credit reporting requirements for
engines and vehicles. We are therefore
amending 40 CFR 1036.730 to also omit
the interim end-of-year report and
instead rely only on the final report
submitted by September 30 following
each model year. In addition, the
regulations at 40 CFR 1036.250 and
1037.250 currently specify that engine
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and vehicle manufacturers must report
their production volumes within 90
days after the end of the model year. For
the same reasons given for modifying
the schedule for credit reports, we are
aligning this production reporting with
the final ABT report, requiring
manufacturers to report their production
volumes also by September 30 following
the end of the model year.
We received no comments on these
proposed amendments for credit
reporting and are finalizing the
proposed changes without modification.
2. Scope and Timing for Amending
Applications for Certification
Engines must be produced in a
certified configuration to be covered by
the certificate of conformity.
Manufacturers routinely need to amend
their applications for certification
during the model year to reflect ongoing
product development. These
amendments may involve new
configurations or improvements to
existing configurations. The current
regulations describe how manufacturers
can make these amendments in a way
that allow them to comply with the
general requirement to produce engines
that are in a certified configuration (see
40 CFR 1036.225 and 1037.225). We
generally refer to these amendments as
running changes. Manufacturers apply
these running changes to new engines
they continue to build during the model
year. Applying these running changes to
engines that have already been
produced is referred to as a ‘‘field fix’’.
We have provided ‘‘field-fix’’ guidance
since the earliest days of EPA emission
standards.587
We recently adopted regulatory
provisions in 40 CFR parts 1036 and
1037 to describe how manufacturers
may modify engines as reflected in the
modified application for certification,
which included essential elements of
the 1975 field-fix guidance (80 FR
73478, October 25, 2016).
There is also a related field-fix
question of how to allow for design
changes to produced engines (before or
after initial shipment) that the
manufacturer identifies after the end of
the model year. The preamble for that
recent final rule explained that the
regulatory provisions also included how
manufacturers may amend an
application for certification after the end
of the model year to support intended
modifications to in-use engines.
After further consideration, we are
revising 40 CFR 1036.225 and 1037.225
587 ‘‘Field Fixes Related to Emission ControlRelated Components,’’ EPA Advisory Circular,
March 17, 1975.
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4453
to limit manufacturers to having the
ability to amend an application for
certification only during the production
period represented by the model year.
These revisions apply starting with the
effective date of the final rule.
Manufacturers can continue to apply
field fixes to engines they have already
produced if those engine modifications
are consistent with the amended
application for certification.
The process for amending
applications for certification under 40
CFR 1036.225 and 1037.225 does not
apply for field fixes that the
manufacturer identifies after the end of
the model year. Like our approach in
other standard-setting parts for nonroad
applications, we refer manufacturers to
the 1975 field-fix guidance for
recommendations on how to approach
design changes after the end of the
model year. EPA’s certification software
is already set up to accommodate
manufacturers that submit
documentation for field fixes related to
engine families from earlier model
years. We believe this approach is
effective, and it involves less burden for
EPA implementation than allowing
manufacturers to amend their
application for certification after the end
of the model year.
We received no comments on the
proposed provisions related to
amending applications for certification
and are finalizing the proposed changes
without modification.
We expect to propose further
regulatory provisions in a future
rulemaking to update and clarify
implementation of the field-fix policy
for design changes that occur after the
end of the model year. We expect that
rulemaking to include consideration of
such provisions for all types of highway
and nonroad engines and vehicles.
3. Alternate Standards for Specialty
Vehicles
The final rule adopting HD GHG
Phase 2 standards for heavy-duty
highway engines and vehicles included
provisions allowing limited numbers of
specialty motor vehicles to have engines
meeting alternate standards derived
from EPA’s nonroad engine programs
(80 FR 73478, October 25, 2016). The
provisions applied for amphibious
vehicles, vehicles with maximum
operating speed of 45 mph or less, and
all-terrain vehicles with portal axles.
The provisions also apply for hybrid
vehicles with engines that provide
energy for a Rechargeable Energy
Storage System, but only through model
year 2027.
We continue to recognize the need for
and benefit of alternate standards that
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address limitations associated with
specialty vehicles. We are therefore, as
proposed, migrating these alternate
standards from 40 CFR 86.007–11 and
86.008–10 into 40 CFR 1036.605
without modification. See section 29.1
of the Response to Comments for a
discussion of the comment submitted
regarding alternate standards for
specialty vehicles.
We are mindful of two important
regulatory and technological factors that
may lead us to revise the alternate
standards for specialty vehicles in a
future rulemaking. First, certifying
based on powertrain testing addresses
the testing limitations associated with
nonstandard power configurations.
Second, emission control technologies
may support more stringent alternate
emission standards than the current
nonroad engine standards. Furthermore,
CARB has not adopted that same
approach to apply alternate standards
for specialty vehicles and we are
unaware of manufacturers certifying any
of these types of specialty vehicles to
the full engine and vehicle standards.
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4. Additional Amendments
We are amending 40 CFR parts 1036
and 1037 to describe units for tire
rolling resistance as newtons per
kilonewton (N/kN) instead of kg/tonne.
SAE J2452 treats these as
interchangeable units, but ISO 28580,
which we incorporated by reference at
40 CFR 1037.810, establishes N/kN as
the appropriate units for measuring
rolling resistance. Since the units in the
numerator and denominator cancel each
other out either way, this change in
units has no effect on the numerical
values identified in the regulation or on
data submitted by manufacturers.
The regulation at 40 CFR 1037.115(e)
describes how manufacturers
demonstrate that they meet
requirements related to air conditioning
leakage. Paragraph (e) allows for
alternative demonstration methods
where the specified method is
impossible or impractical, but limits
that alternative to systems with capacity
above 3000 grams of refrigerant. We
recognize alternative demonstrations
may also be necessary for systems with
smaller capacity and are therefore
removing this qualifying criterion. This
change is also consistent with
amendments CARB adopted in the
Omnibus rule.588
588 California Air Resources Board, ‘‘Appendix B–
3 Proposed 30-Day Modifications to the Greenhouse
Gas Test Procedures’’, May 5, 2021, Available
online: https://ww2.arb.ca.gov/sites/default/files/
barcu/regact/2020/hdomnibuslownox/
30dayappb3.pdf, page 20.
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The SET duty cycle specified in 40
CFR 86.1362 contains the engine speed
and load as well as vehicle speed and
road grade to carry out either engine or
powertrain testing. The table defining
the duty cycle contains two errors in the
vehicle speed column for modes 1a and
14. The vehicle speed is set to ‘‘warm
idle speed’’ in the table, which is an
engine test set point. Since this is an
idle mode and the vehicle is not
moving, the vehicle speeds should be
set to 0 mi/hr. This correction will have
no effect on how powertrain testing over
this duty cycle is carried out.
We are correcting a typo in 40 CFR
1036.235(c)(5)(iv)(C) regarding EPA’s
confirmatory testing of a manufacturer’s
fuel map for demonstrating compliance
with greenhouse gas emission
standards. We are changing the
reference to ‘‘greater than or equal to’’
and instead saying ‘‘at or below’’ to be
consistent with the related interim
provision in 40 CFR 1036.150(q). The
intent of the EPA testing is to confirm
that the manufacturer-declared value is
at or below EPA’s measured values.
We are clarifying that ‘‘mixed-use
vehicles’’ qualify for alternate standards
under 40 CFR 1037.105(h) if they meet
any one of the criteria specified in 40
CFR 1037.631(a)(1) or (2). In contrast,
vehicles meeting the criterion in 40 CFR
1037.631(a)(1) and at least one of the
criteria in 40 CFR 1037.631(a)(2)
automatically qualify as being exempt
from GHG standards under 40 CFR part
1037.
We are amending 40 CFR 1036.250(a)
to clarify that engine manufacturers’
annual production report needs to
include all engines covered by EPA
certification, which includes total
nationwide production volumes. We
inadvertently used the term ‘‘U.S.directed production volume’’, which we
define in 40 CFR 1036.801 to exclude
engines certified to state emission
standards that are different than EPA
emission standards. That exclusion
applies only for emission credit
calculations under 40 CFR part 1036,
subpart H, and reports under the ABT
program. Manufacturers typically
already report nationwide production
volumes in their reports under 40 CFR
1036.250(a), so this change will have
little or no impact on current
certification practices.
We received no comments on the
proposed amendments described in this
section and are finalizing the proposed
changes without modification.
C. Fuel Dispensing Rates for Heavy-Duty
Vehicles (40 CFR Parts 80 and 1090)
EPA adopted a regulation limiting the
fuel dispensing rate to a maximum of 10
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gallons per minute for gasoline
dispensed into motor vehicles (58 FR
16002, March 24, 1993). The dispensing
limit corresponded with the test
procedure for vehicle manufacturers to
demonstrate compliance with a
refueling spitback standard adopted in
the same final rule. Spitback involves a
spray of liquid fuel during a refueling
event if the vehicle cannot
accommodate the flow of fuel into the
fuel tank. The spitback standard applied
only for vehicles at or below 14,000
pounds GVWR, so we provided an
exemption from the dispensing limit for
dispensing pumps dedicated
exclusively to heavy-duty vehicles (see
40 CFR 80.22(j) and 1090.1550(b)). Just
like for spitback testing with vehicles at
or below 14,000 pounds GVWR,
vehicles designed with onboard
refueling vapor recovery systems
depend on a reliable maximum
dispensing rate to manage vapor flow
into the carbon canister.
Now that we are adopting a
requirement for all gasoline-fueled
heavy-duty highway vehicle
manufacturers to comply with refueling
standards, it is no longer appropriate to
preserve the exemption from the
dispensing rate limit for dispensing
pumps dedicated exclusively to heavyduty vehicles. Retail stations and fleets
rarely have dispensing pumps that are
dedicated to heavy-duty vehicles. Since
there are no concerns of feasibility or
other issues related to meeting the 10
gallon per minute dispensing limit, we
are removing the exemption upon the
effective date of the final rule.
We received no adverse comments on
these proposed amendments related to
in-use gasoline dispensing rates and are
finalizing the proposed changes without
modification.
We note that existing dispensing rate
limits relate only to gasoline-fueled
motor vehicles. There is no rate
restriction on dispensing diesel fuel into
motor vehicles, or on dispensing any
kind of fuel into aircraft, marine vessels,
other nonroad equipment, or portable or
permanently installed storage tanks. We
are also not adopting new dispensing
rate limits for these fuels in this action.
D. Refueling Interface for Motor
Vehicles (40 CFR Parts 80 and 1090)
We proposed to remove the filler-neck
restriction in 40 CFR 80.24. The
proposal included a decision not to
migrate that restriction to 40 CFR part
86, subpart S, for chassis-certified motor
vehicles. Commenters highlighted the
continued commercial and regulatory
need for EPA to keep the requirement
for engine manufacturers to standardize
the size of the filler-necks orifice for
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gasoline-fueled vehicles. We are
therefore moving the filler-neck
requirement from 40 CFR 80.24 to 40
CFR 86.1810–17 without changing the
substantive requirement. See Section
31.2 of the Response to Comments. This
requirement applies for vehicles with
gross vehicle weight rating up to 14,000
pounds. We are including no lead time
for this requirement because it is
consistent with the requirement from 40
CFR 80.24.
E. Light-Duty Motor Vehicles (40 CFR
Parts 85, 86, and 600)
EPA’s emission standards,
certification requirements, and fuel
economy provisions for light-duty motor
vehicles are in 40 CFR part 85, 40 CFR
part 86, subpart S, and 40 CFR part 600.
1. Testing With Updated Versions of
SAE J1634
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i. Existing BEV Test Procedures
EPA’s existing regulations for testing
Battery Electric Vehicles (BEVs) can be
found in 40 CFR part 600—Fuel
Economy and Greenhouse Gas
Emissions of Motor Vehicles. The
existing EPA regulations (40 CFR
600.116–12(a) and 600.311–12(j) and
(k)) reference the 2012 version of the
SAE Standard J1634—Battery Electric
Vehicle Energy Consumption and Range
Test Procedure.
Current regulations (40 CFR 600.116–
12(a)) allow manufacturers to perform
either single cycle tests (SCT) or the
multi-cycle test (MCT) as described in
the EPA regulations and the 2012
version of SAE J1634. The SCT and
MCT are used to determine the
unrounded and unadjusted city and
highway range values and the city and
highway mile per gallon equivalent
(MPGe) fuel economy values.
The 2012 version of SAE J1634
specifies 55 miles per hour (mph) as the
speed to be used during the mid-test
and end-of-test constant-speed cycles of
the MCT. The 2017 version of SAE
J1634 specifies 65 mph as the speed to
be used during the constant-speed
cycles of the MCT. Manufacturers have
reached out to the Agency and
requested to use the 2017 version of
SAE J1634 to reduce the time required
to perform the MCT and the Agency has
generally approved these requests.
EPA’s fuel economy regulations allow
manufacturers to use procedures other
than those specified in the regulations.
The special test procedure option is
described in 40 CFR 600.111–08(h).
This option is used when vehicles
cannot be tested according to the
procedures in the EPA regulations or
when an alternative procedure is
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determined to be equivalent to the EPA
regulation.
EPA regulations found in 40 CFR
600.210–12(d)(3) specify three options
for manufacturers to adjust the
unrounded and unadjusted 2-cycle (city
and highway) results for fuel economy
labeling purposes. The three methods
include: Generating 5-cycle data;
multiplying the 2-cycle values by 0.7;
and asking the Administrator to approve
adjustment factors based on operating
data from in-use vehicles. To date the
Agency has not approved any requests
to use operating data from in-use
vehicles to generate an adjustment
factor.
Many manufacturers use the option to
multiply their 2-cycle fuel consumption
and range result by the 0.7 adjustment
factor. The benefit of this option for the
manufacturer is that the manufacturer
does not need to perform any of the
additional 5-cycle tests to determine the
label result. This method is equivalent
to the derived 5-cycle method which
allows manufacturers to adjust their 2cycle fuel economy test results for
gasoline vehicles based on the EPA
determined slope and intercept values
generated from 5-cycle testing
performed on emission data vehicles
(EDVs).
A few manufacturers have been using
the option to generate 5-cycle data
which is then used for determining a 5cycle adjustment factor. The specific 5cycle adjustment factor is then
multiplied by the unrounded,
unadjusted 2-cycle results to determine
fuel economy label values.
EPA’s current regulations do not
specify a method for performing 5-cycle
testing for BEVs. EPA acknowledged
this in the 2011 rulemaking that created
the fuel economy label requirement for
BEVs:
The 5-cycle testing methodology for
electric vehicles is still under
development at the time of this final
rule. This final rule will address 2-cycle
and the derived adjustments to the 2cycle testing, for electric vehicles. As 5cycle testing methodology develops,
EPA may address alternate test
procedures. EPA regulations allow test
methods alternate to the 2-cycle and
derived 5-cycle to be used with
Administrator approval. (76 FR 39501,
July 6, 2011)
The first manufacturer to approach
EPA and request to perform 5-cycle
testing for BEVs was Tesla, and EPA
approved Tesla’s request. The method
Tesla proposed is known as the BEV 5cycle adjustment factor method, and it
was added to Appendices B and C of the
SAE J1634 Standard in the 2017 update.
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Since publication of the 2017 version
of SAE J1634, BEV manufacturers in
addition to Tesla have been approaching
the Agency and seeking to use the 5cycle adjustment factor methodology
outlined in Appendices B and C. EPA
has generally approved manufacturer
requests to use this method.
The 5-cycle method outlined in the
2017 version of SAE J1634 is essentially
the same method that EPA uses to
determine 5-cycle fuel economy for
vehicles with internal combustion
engines. There are, however, two
differences between the EPA approved
BEV 5-cycle adjustment factor method
compared to the 5-cycle calculation
methodology outlined in 40 CFR
600.114–12, Vehicle-specific 5-cycle
fuel economy and carbon-related
exhaust emission calculations. The first
difference is that the numerator of the
City and Highway fuel economy
equations is 0.92 rather than 0.905. This
was done to remove the ethanol
correction from the 5-cycle fuel
economy equation for BEVs. The second
change was to allow BEV manufacturers
to use the results of a full charge
depleting Cold Temperature Test
Procedure (CTTP or 20 °F FTP) in the
City fuel economy calculation when
calculating the running fuel
consumption. Vehicles with internal
combustion engines (ICE) use only the
bag 2 and bag 3 fuel economy results
from the CTTP. The CTTP is performed
at an ambient temperature of 20 °F after
the vehicle has cold-soaked in the 20 °F
test chamber for a minimum of 12 hours
and a maximum of 36 hours. In
addition, to reduce the testing burden
the current BEV 5-cycle procedure
allows manufacturers to skip the 10minute key-off soak between UDDS
cycles after the second UDDS cycle.
This test procedure allowance was made
to reduce the time burden for
performing full charge depletion testing
in the cold test chamber.
ii. Summary of Changes
The final rule amends the revisions to
§ 600.116–12(a) and §§ 600.311–12(j)(2)
and 600.311–12(j)(4)(i).
EPA is adopting the proposal to
update the SAE J1634 standard
referenced in 40 CFR part 600 from the
2012 version to the 2017 version. This
update will require manufacturers to
use 65 mph for the constant-speed
cycles of the MCT. In addition, this
update will allow manufacturers to use
the BEV 5-cycle adjustment factor
methodology outlined in Appendices B
and C of the 2017 version of SAE J1634
with the revisions described in this
section.
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EPA received comments requesting
the Agency adopt the 2021 version of
SAE J1634. The 2021 version of SAE
J1634 includes several additional test
procedure changes not included in the
2017 version. Updates for the 2021
version include the development of
additional test procedures including the
shortened multi-cycle test (SMCT) and
the shortened multi-cycle test plus
(SMCT+); and, the capability to precondition the BEV prior to performing
any of the test procedures, including the
20 °F UDDS, also known as the cold
temperature test procedure (CTTP).
At this time the Agency is not
prepared to adopt the 2021 version of
SAE J1634 with these additional test
procedures and pre-conditioning
process. The Agency is evaluating the
new test procedures (SMCT and
SMCT+) to ensure they produce results
equivalent to those generated using the
existing SCT and MCT test procedures.
In addition, the Agency is assessing the
use of pre-conditioning the battery and
cabin of BEVs prior to performing tests.
The Agency is not prepared to adopt
preconditioning for BEVs during the
soak period prior to starting the drive
cycle for the CTTP. The intent of the 12
to 36 hour cold soak period prior to the
start of the drive cycle for the CTTP is
to stabilize the vehicle and its
components at 20 °F prior to starting the
driving portion of the test. While BEVs
have technology and have operating
modes that allow the battery and cabin
to be preconditioned while the vehicle
is soaking, for this technology to
function the vehicle must have access to
a dedicated EVSE and the operator must
enable this operation. The Agency does
not expect that a predominance of BEVs
will have access to a dedicated EVSE
while the vehicle is ‘cold soaking’ prior
to many cold starts and that the operator
will have enabled the preconditioning
mode during the soak period. Therefore,
the Agency is not adopting the 2021
version of SAE J1634 in this final rule.
EPA proposed for model year 2023,
that manufacturers could continue to
perform full charge depletion testing on
BEVs when running the CTTP to
determine the 5-cycle adjustment factor.
However, EPA proposed requiring in
model year 2023 that manufacturers
perform a 10-minute key-off soak
between each UDDS cycle as part of the
charge depleting CTTP. The Agency has
decided not to adopt this proposal based
on stakeholder comments and the effort
required to update test cells for a
procedural change which would only be
in effect for one model year.
We are not changing the existing
requirement to submit a written request
for EPA approval to perform 5-cycle
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testing prior to beginning 5-cycle
adjustment procedure testing.
Manufacturers must attest that the
vehicle was not preconditioned or
connected to an external power source
during the 20 °F cold soak period.
The Agency proposed requiring
manufacturers to perform only two
UDDS cycles when running the CTTP,
with a 10-minute key-off soak between
the UDDS cycles to generate their BEV
5-cycle adjustment factor beginning in
model year 2024. The Agency is
adopting this proposal and is delaying
the start from model year 2024 to the
2025 based on comments received from
stakeholders and the timing of the final
rulemaking. The running fuel
consumption for the City fuel economy
equation comes from a modified form of
the equation provided in Appendix C of
the 2017 version of SAE J1634. The
charge-depletion value is replaced with
the results from Bag 2 of the first and
second UDDS and Bag 1 from the
second UDDS. Manufacturers may use
their existing CTTP test results to make
these calculations, or they may perform
new tests with the option to select the
vehicle’s state-of-charge so it can
capture regeneration energy during the
first UDDS cycle.
EPA is also adopting the following
additional changes to the procedures
outlined in the 2017 version of SAE
J1634:
• Specifying a maximum constantspeed phase time of 1 hour with 5- to
30 minute key-off soak following each
one-hour constant-speed phase.
• Specifying the use of the methods
in Appendix A of the 2017 version of
SAE J1634 to determine the constantspeed cycle’s total time for the mid-test
constant-speed cycle, or the
manufacturer may use a method they
developed using good engineering
judgment.
• Specifying that energy depleted
from the propulsion battery during keyoff engine soak periods is not included
in the useable battery energy (UBE)
measurement.
iii. Discussion of Changes
The Agency is adopting in this final
rule portions of Appendix B and C of
the 2017 version of SAE J1634 as the
process for determining the 5-cycle
adjustment factor with modifications.
Manufacturers must request EPA
approval to use the process outlined in
the Appendices with the following
modifications:
• Preconditioning any vehicle
components, including the propulsion
battery and vehicle cabin, is prohibited.
• Beginning in model year 2025, only
two UDDS cycles may be performed on
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the CTTP, instead of allowing
manufacturers to choose how many
UDDS cycles to perform up to and
including full charge-depletion testing
on the CTTP.
The Agency has concluded not to
proceed with the proposal for
performing a charge depleting CTTP
while requiring a 10-minute key-off soak
period between each charge depleting
UDDS cycle. The Agency did not intend
to force BEV manufacturers to perform
all new charge depletion testing for a
single model year. As proposed, the
change would have created a
discrepancy between vehicles tested
using the CTTP with only one 10-min
key-off soak period between the first
and second UDDS and vehicles testing
with a 10-min key-off soak period
between all UDDS cycles. This would
not have been consistent with the
Agency’s objective of maintaining test
procedure consistency for fuel economy
labeling. Therefore, this requirement,
which had been proposed for only the
2023 model year has been dropped from
the final rule.
The current approved 5-cycle test
procedure includes allowing a complete
charge depleting CTTP to generate data
for the city fuel economy calculation. As
the Agency has gathered data from
manufacturers performing this test, it
has become apparent that the charge
depletion testing on the CTTP generates
fuel consumption data that are not
representative of the extreme cold start
test conditions this test was designed to
capture. A long-range BEV can complete
as many as 50 UDDS cycles at ¥7 °C
(20 °F) before depleting the battery. With
the allowance to skip the 10-minute key
off soak period after the second UDDS
a long-range BEV will reach a stabilized
warmed-up energy consumption
condition after 6 to 10 UDDS cycles. At
this point the vehicle is warmed-up and
will have approximately the same
energy consumption for each of the
remaining 30 to 40 UDDS cycles. The
averaged energy consumption value
from this full charge depletion test—as
many as 50 UDDS cycles—is entered
into the 5-cycle equation for the running
fuel consumption for the city fuel
economy calculation. In contrast, for
vehicles using fuels other than
electricity the running fuel consumption
is calculated using the values from Bag
2 of the first UDDS cycle and Bag 1 of
the second UDDS cycle.
It has become apparent to the Agency
that modifications are needed to this
method to ensure all vehicles are tested
under similar conditions and use
equivalent data for generating fuel
economy label values. Allowing BEVs to
perform a full charge depletion CTTP
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creates test procedure differences
between BEVs and non-BEVs. Non-BEVs
are not allowed to run more than one
UDDS cycle followed by one Bag 1
phase from the second UDDS cycle.
The intent of the CTTP is to capture
the performance of vehicles under
extreme cold start conditions during
short trip city driving. The CTTP
procedure used by vehicles other than
BEVs consists of one UDDS cycle
(consisting of Bag 1 and Bag 2) followed
by a 10-minute key-off soak followed by
the first 505 seconds (Bag 3) of the
second UDDS cycle. The data from these
testing on the CTTP, with only one 10minute key-off soak occurring between
the first and second UDDS cycle, does
not generate data representative of the
vehicles’ performance during extreme
cold start short trip city driving
conditions. Therefore, starting in model
year 2025, EPA will allow BEVs to
perform only two UDDS cycles with a
10-minute key-off soak between them.
The final rule includes the following
change to the running fuel consumption
equation for calculating the city fuel
economy outlined in Appendix C of the
2017 Version of SAE J1634:
three bags are utilized by all vehicles,
other than BEVs, when calculating the
vehicle’s city fuel economy (40 CFR
600.114–12). Allowing BEVs to use a
fuel consumption value based on fully
depleting the battery, while not
performing any key-off soaks between
any UDDS cycle after the second UDDS
cycle is not representative of short trip
urban driving or equivalent to the
procedure performed by vehicles using
fuels other than electricity.
Based on these observations, the
Agency has concluded that allowing
BEVs to perform full charge depletion
0.48
[
RunningFC = 0 ·82 x Bag2 FTP
0.41
4457
0.11
+ Bag3 FTP + US06 City
]
+ 0.18 X [ - - - - - - - -1- - - - - - - (20degF UDDS1 Bag2 + 20degF UDDS2 Bag2)
0.5
]
+ 20degF UDDS2 Bag1
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In the proposal, EPA sought comment
on whether it was reasonable to perform
two UDDS cycles as part of the CTTP or
whether the test should conclude after
the first 505 seconds (phase 1) of the
second UDDS. The Agency did not
receive any comments on this proposal.
The Agency did receive comments from
stakeholders on related topics:
Requesting the Agency continue to
allow full charge depletion testing for
the CTTP; requesting the Agency update
to the 2021 version of SAE J1634 which
would allow for battery and cabin
preconditioning during the CTTP; and
requesting the Agency revise the CTTP
procedure by utilizing a methodology
which would stop the CTTP once the
vehicle had reached a stabilized energy
consumption rate.
As the Agency did not receive
comments on the proposal to limit the
CTTP for BEVs to one UDDS followed
by the first phase (505 seconds) of the
second UDDS after a 10-minute key-off
soak, the Agency is not adopting this
proposal.
As noted in the preceding paragraphs,
the Agency believes allowing a full
charge depleting test during the CTTP
produces data which is not
representative of short trip urban
driving or equivalent to the procedure
performed by vehicles using fuels other
than electricity. The intent of the CTTP
is to determine the fuel consumption of
vehicles during short trip urban driving
following an extended cold soak at
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(
0.61
20 °F. Data generated from operating a
BEV over an entire charge depleting test
does not represent the fuel consumption
of the vehicle during the first 2 UDDS
cycles. Therefore, the Agency is
adopting the proposal to replace the
charge depleting CTTP for BEV 5-cycle
testing with a CTTP consisting of 2
UDDS cycles with a 10-minute key-off
soak between the UDDS cycles.
The suggestion to allow
preconditioning for BEVs during the
CTTP would result in procedural
differences between BEV’s and non-BEV
CTTP testing. The intent of the CTTP is
to determine the fuel consumption of
the vehicle during a short-trip urban
drive following an extended soak at
period at 20 °F, with the vehicle and all
powertrain components stabilized at
20 °F. While BEVs have technology
which will precondition the cabin and
battery at cold ambient temperatures,
this technology requires access to a
dedicated EVSE along with the operator
selecting the appropriate mode to enable
preconditioning. The Agency does not
believe a predominance of cold soaks
for BEVs with this technology will occur
where the vehicle has access to a
dedicated EVSE and the operator will
enable the preconditioning mode. The
Agency policy with respect to fuel
economy testing is for the test
procedures (including the soak period
prior to beginning a test) be equivalent
for all vehicles independent of fuel type.
For these reasons the Agency is not
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0.39
)]
Bag3 FTP+ Bag2 FTP)
Sfmt 4700
prepared to adopt the preconditioning
provisions of the 2021 version of SAE
J1634.
The Agency also received a comment
proposing to modify the CTTP by
running repeat UDDS cycles until the
energy consumption stabilizes. The
stabilized energy consumption
measured during the last few UDDS
cycles, along with the energy
consumption measured during the first
phase of the first and second UDDS
would be used for the 5-cycle
adjustment factor calculation. This
proposal would reduce the time
required to perform the CTTP as it
would be expected that less than 10
UDDS cycles would be required. This
proposal would also use the energy
consumption value measured after the
BEV has driven from 3 to 5 or possibly
more UDDS cycles to represent the
energy consumption occurring during
short trip urban driving. As this
procedure uses data taken after the
vehicle has driven over twenty miles,
these data are not representative of short
trip urban energy consumption.
The possibility exists that a BEV
manufacturer may decide to consume
stored battery energy to precondition
the battery depending on the ambient
temperature, the battery temperature
when the vehicle is parked, and other
factors. Using stored battery energy for
preconditioning the battery temperature
is not addressed in either EPA
regulations or SAE J1634. Were a
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Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
manufacturer to implement such a
strategy, the Agency would expect the
energy consumed during the extended
cold soak prior to the CTTP would need
to be considered as DC discharge
energy. The BEV CTTP does not require
measuring DC discharge energy during
the extended cold soak prior to starting
the CTTP drive cycle. It is assumed the
BEV goes into sleep mode during the
cold soak and consumes minimal to no
electrical energy. If such a strategy was
implemented the Agency would want
the manufacturer to disclose this
operation and work with the Agency to
determine the appropriate means for
accounting for this energy use. The
Agency is not aware of any vehicles
which, when not plugged into an EVSE,
will consume stored energy to maintain
the temperature of the battery during
extended cold soaks.
The Agency understands the BEV
CTTP test procedure and the 5-cycle
fuel economy equation are different
from those that apply for non-BEVs.
Unlike vehicles using combustion
engines, BEVs do not generate
significant quantities of waste heat from
their operation, and typically require
using stored energy, when not being
preconditioned at cold ambient
temperatures, to produce heat for both
the cabin and the battery. The Agency
expects BEVs will require more than
two UDDS cycles with a 10-minute keyoff soak between them for the vehicle to
reach a fully warmed up and stabilized
operating point. As such, the Agency
believes it is reasonable to include an
additional data point (i.e., UDDS2 Bag2)
for use in the running fuel consumption
equation for BEVs.
For model year 2025, manufacturers
may recalculate the city fuel economy
for models they are carrying-over using
the first two UDDS cycles from their
prior charge-depletion CTTP test
procedures to generate new model year
2025 label values. Manufacturers might
not want to use these data, as the test
might not be representative, since the
vehicle’s regeneration capability may be
limited by the fully charged battery
during the first and possibly second
UDDS cycles on the CTTP. The
manufacturer will be able to determine
an appropriate state-of-charge (SoC) and
set the battery to that SoC value prior to
beginning the cold soak for the CTTP.
The manufacturer will be required to
disclose the desired SoC level to the
Agency. One possible approach consists
of charging the vehicle to a level that
produces a battery state-of-charge (SoC)
equivalent to 50 percent following the
first UDDS cycle. The 2017 version of
SAE J1634 refers to this SoC level as the
mid-point test charge (MC).
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As BEVs have become more efficient
and as battery capacities have increased
over the past decade, the time required
to perform CTTP charge-depletion
testing has dramatically increased. The
amendments in this final rule will result
in significant time savings for
manufacturers as the BEV CTTP will
consist of two UDDS cycles. The test
also no longer allows charge-depletion
testing, which in many instances would
require multiple shifts to complete. The
Agency also believes the results
obtained from the amended test
procedure better represent the energy
consumption observed during short
urban trips under extreme cold
temperature conditions.
Based on stakeholder comments and
for model years prior to 2025, the
Agency will continue to allow BEV
manufacturers to determine the 5-cycle
adjustment factor using the methods
outlined in Appendices B and C of the
2017 version of SAE J1634. This option
is now included in the regulations at
§ 600.116–12(a)(11).
The Agency has also included the
option for manufacturers to use a
method developed by the manufacturer,
based on good engineering judgment, to
determine the mid-test constant speed
cycle distance. In the proposal EPA
allowed manufacturers to use one of the
two methods in Appendix A of SAE
J1634 to estimate the mid-test constant
speed distance. It is apparent to the
Agency that manufacturers will have
additional information and prior
development testing experience to
accurately estimate the mid-test
constant speed distance and therefore
the Agency is including this as an
option in § 600.116–12(a)(4).
The Agency received comments that
during the 15 second key-on pause
between UDDS1 and HFEDS1 and
UDDS3 and HFEDS2, the discharge
energy should be measured and
included in the UBE measurement and
not applied to the HFEDS energy
consumption. The Agency agrees with
the commentors that the energy
consumption should not be applied to
the HFEDS cycle as measurement for
this cycle starts just prior to the vehicle
beginning the drive trace. However, the
sampling for the UDDS cycle ends when
the drive trace for the UDDS cycle
reaches 0 mph. Therefore, the 15 second
key-on pause between the UDDS and
HFEDS cycle is not included in either
the discharge energy consumption for
the UDDS or the HFEDS cycle. Since
UBE is the summation of the cycle
discharge energy and since the key-on
pause energy is not included in either
cycle values, the energy discharged
during this 15-second period is not
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included in the UBE. This same
criterion applies to the discharge energy
that occurs during key-off soak periods
as these periods are not measured. This
also includes the key-off soak periods
between phases of the constant-speed
cycles.
The Agency has decided to proceed
with requiring 5-minute to 30-minute
key-off breaks during constant speed
cycles which require more than onehour to complete. The requirements for
determining the breaks are outlined in
§§ 600.116–12(a)(5) and 600.116–
12(a)(7). The specification for the keyoff breaks are based on Section 6.6 of
the 2017 version of J1634.
Based on comments and additional
review of SAE J1634 the Agency set the
key-on pauses and key-off soak periods
for the MCT equivalent to the times
found in Section 8.3.4 of the 2017
version of SAE J1634. The Agency
received comments indicating a
maximum key-off pause time needed to
be set in the instances where the Agency
had previously only provided a
minimum key-off time. The Agency has
set the key-off pause times equivalent to
the pause times specified in SAE J1634
in Section 6.6 and Section 8.3.4.
iv. Changes to Procedures for Testing
Electric Vehicles
EPA is updating the regulation from
the 2012 version of SAE J1634 to instead
reference the 2017 version of SAE J1634.
EPA is also including regulatory
provisions that amend or clarify the
BEV test procedures outlined in the
2017 version of SAE J1634 in § 600.116–
12(a). These amendments are intended
to minimize test procedure variations
allowed in the 2017 version, which the
Agency has concluded can impact test
results. For example, the SAE standard
allows for the constant-speed cycles to
be performed as a single phase or
broken into multiple phases with keyoff soak periods. Depending on how the
constant-speed portion is subdivided,
the UBE measurement can vary. The
regulatory amendments are intended to
reduce the variations between tests and
to improve test-to-test and laboratory-tolaboratory repeatability. This final rule
includes the following changes:
• Allowing for Administrator
approval for vehicles that cannot
complete the Multi-Cycle Range and
Energy Consumption Test (MCT)
because of the distance required to
complete the test or maximum speed for
the UDDS or HFEDS cycle in § 600.116–
12(a)(1).
• In alignment with SAE J1634,
Section 6.6 and Section 8.3.4, key-on
pause times and key-off soak times have
been set to the same minimum and
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maximum values as outlined in SAE
J1634 and where key-off soak periods
have to be conducted with the key or
power switch in the ‘‘off’’ position, the
hood closed, and test cell fan(s) off, and
the brake pedal not depressed as
required in §§ 600.116–12(a)(2),
600.116–12(a)(3), 600.116–12(a)(5), and
600.116–12(a)(7).
• Manufacturers predetermine
estimates of the mid-test constant-speed
cycle distance (dM) using the methods
in SAE J1634, Appendix A or a method
developed by the manufacturer using
good engineering judgment as required
in § 600.116–12(a)(4).
• Mid-test constant-speed cycles that
do not exceed one hour do not need a
key-off soak period. If the mid-test
constant-speed cycle exceeds one hour,
the cycle needs to be separated into
phases of less than one-hour, and a 5minute to 30-minute key-off soak is
needed at the end of each phase as
required in § 600.116–12(a)(5).
• Using good engineering judgment,
end-of-test constant-speed cycles do not
exceed 20 percent of total distance
driven during the MCT, as described in
SAE J1634, Section 8.3.3 is required in
§ 600.116–12(a)(6).
• End-of-test constant-speed cycles
that do not exceed one hour do not a
need key-off soak period. If the end-oftest constant-speed cycle exceeds one
hour, the cycle needs to be separated
into phases of less than one-hour, and
a 5-minute to 30-minute key-off soak is
needed at the end of each phase as
required in and 600.116–12(a)(7).
• Recharging the vehicle’s battery
must start within three hours after
testing as required in § 600.116–12(a)(9).
• The Administrator may approve a
manufacturer’s request to use an earlier
version of SAE J1634 for carryover
vehicles as required in § 600.116–
12(a)(10).
• All label values related to fuel
economy, energy consumption, and
range must be based on 5-cycle testing,
or values must be adjusted to be
equivalent to 5-cycle results.
Manufacturers may request
Administrator approval to use SAE
J1634, Appendix B and Appendix C for
determining 5-cycle adjustment factors
as required in § 600.116–12(a)(11).
2. Additional Light-Duty Changes
Related to Certification Requirements
and Measurement Procedures
This final rule includes the following
additional amendments related to
criteria standards and general
certification requirements, which we are
finalizing as proposed unless
specifically noted otherwise:
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• 40 CFR part 85, subpart V:
Correcting the warranty periods
identified in the regulation to align with
the Clean Air Act, as amended, and
clarifying that the warranty provisions
apply to both types of warranty
specified in CAA section 207(a) and
(b)—an emission defect warranty and an
emission performance warranty. EPA
adopted warranty regulations in 1980 to
apply starting with model year 1981
vehicles (45 FR 34802, May 22, 1980).
The Clean Air Act as amended in 1990
changed the warranty period for model
year 1995 and later light-duty vehicles
and light-duty trucks to 2 years or
24,000 miles of use (whichever occurs
first), except that a warranty period of
8 years or 80,000 miles applied for
specified major emission control
components.
• Section 86.117–96: Revising
paragraph (d)(1), which describes how
to calculate evaporative emissions from
methanol-fueled vehicles. The equation
in the regulation inadvertently mimics
the equation used for calculating
evaporative emissions from gasolinefueled vehicles. We are revising the
equation to properly represent the fuelspecific calculations in a way that
includes temperature correction for the
sample volume based on the sample and
SHED temperatures. The final rule
includes a correction to a typographical
error in the equation from the proposed
rule.
• Section 86.143–96: We are
finalizing changes to the equation for
calculating methanol mass emissions. A
commenter pointed out that this
equation is the same as the one we
proposed to correct in 40 CFR 86.117–
96.
• Section 86.1810: Clarifying the
certification responsibilities for cases
involving small-volume manufacturers
that modify a vehicle already certified
by a different company and recertify the
modified vehicle to the standards that
apply for a new vehicle under 40 CFR
part 86, subpart S. Since the original
certifying manufacturer accounts for
these vehicles in their fleet-average
calculations, these secondary vehicle
manufacturers should not be required to
repeat those fleet-average calculations
for the affected vehicles. This applies to
fleet average standards for criteria
exhaust emissions, evaporative
emissions, and greenhouse gas
emissions. The secondary vehicle
manufacturer would need to meet all
the same bin standards and family
emission limits as specified by the
original certifying manufacturer.
• Section 86.1819–14: Clarifying that
the definition of ‘‘engine code’’ for
implementing heavy-duty greenhouse
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gas standards (Class 2b and 3) is the
same ‘‘engine code’’ definition that
applies to light-duty vehicles in the part
600 regulations.
• Section 86.1823–08: Revising to
specify a simulated test weight based on
Loaded Vehicle Weight for light lightduty trucks (LDT1 and LDT2). The
regulation inadvertently applies
adjusted loaded vehicle weight, which
is substantially greater and
inappropriate for light light-duty trucks
because they are most often used like
lightly loaded passenger vehicles rather
than cargo-carrying commercial trucks.
In practice, we have been allowing
manufacturers to implement test
requirements for these vehicles based on
Loaded Vehicle Weight. This revision is
responsive to manufacturers’ request to
clarify test weights for the affected
vehicles.
• Section 86.1843–01(f)(2): Delaying
the end-of-year reporting deadline to
May 1 following the end of the model
year. Manufacturers requested that we
routinely allow for later submissions
instead of setting the challenging
deadline of January 1 and allowing
extensions.
We are adopting the following
additional amendments related to
greenhouse gas emissions and fuel
economy testing:
• Section 86.1823–12: Revising
paragraph (m)(1) to reflect current
practices with respect to CO2 durability
requirements. The revisions clarify how
certification and testing procedures
apply in areas that are not entirely
specified in current regulations. The
amendments in this final rule reflect the
procedures EPA and manufacturers
have worked out in the absence of the
detailed regulatory provisions. For
example, while conventional vehicles
currently have a multiplicative CO2
deterioration factor of one or an additive
deterioration factor of zero to determine
full useful life emissions for FTP and
highway fuel economy tests, many plugin hybrid electric vehicles have nonzero additive CO2 deterioration factors
(or manufacturers perform fuel economy
tests using aged components). These
changes have no impact on
conventional vehicles, but they
strengthen the CO2 durability
requirements for plug-in hybrid electric
vehicles. In response to a comment, we
are revising the regulation for the final
rule to specifically name batteries as one
of the aged components to install on a
test vehicle, rather than referring
generically to ‘‘aged components.’’
• Section 600.001: Clarifying that
manufacturers should send reports and
requests for approval to Designated
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Compliance Officer, which we are
defining in 40 CFR 600.002.
• Section 600.002: Revising the
definition of ‘‘engine code’’ to refer to a
‘‘test group’’ instead of an ‘‘enginesystem combination’’. This change
reflects updated terminology
corresponding to current certification
procedures.
• Part 600, subpart B: Updating test
procedures with references to 40 CFR
part 1066 to reflect the migration of
procedures from 40 CFR part 86, subpart
B. The migrated test procedures allow
us to delete the following obsolete
regulatory sections: 600.106, 600.108,
600.109, 600.110, and 600.112, along
with references to those sections.
• Sections 600.115 and 600.210: EPA
issued guidance in 2015 for the fuel
economy program to reflect technology
trends.589 We are amending the
regulation to include these changes.
First, as outlined in the EPA guidance
letter and provisions of 40 CFR
600.210–12(a)(2)(iv), ‘‘[t]he
Administrator will periodically update
the slopes and intercepts through
guidance and will determine the model
year that the new coefficients must take
effect.’’ Thus, we are updating the
coefficients used for calculating derived
5-cycle city and highway mpg values in
40 CFR 600.210 to be consistent with
the coefficients provided in the 2015
EPA guidance letter and to be more
representative of the fuel economy
characteristics of the current fleet.
Second, for reasons discussed on page 2
of the EPA guidance letter, we are
amending 40 CFR 600.115 to allow
manufacturers to calculate derived 5cycle fuel economy and CO2 emission
values using a factor of 0.7 only for
battery electric vehicles, fuel cell
vehicles, and plug-in hybrid electric
vehicles (during charge depleting
operation only).
• Section 600.210: The regulation
already allows manufacturers to
voluntarily decrease fuel economy
values and raise CO2 emission values if
they determine that the values on the
fuel economy label do not properly
represent in-use performance. The
expectation is that manufacturers would
prefer not to include label values that
create an unrealistic expectation for
consumers. We are adding a condition
that the manufacturer may adjust these
values only if the manufacturer changes
both values and revises any other
affected label value accordingly for a
model type (including but not limited to
the fuel economy 1–10 rating,
589 ‘‘Derived 5-cycle Coefficients for 2017 and
Later Model Years’’, EPA Guidance Document CD–
15–15, June 22, 2015.
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greenhouse gas 1–10 rating, annual fuel
cost, and 5-year fuel cost information).
We are also extending these same
provisions for electric vehicles and
plug-in hybrid electric vehicles based
on both increasing energy consumption
values and lowering the electric driving
range values.
• Section 600.311: Adding clarifying
language to reference the adjusted
driving ranges to reflect in-use driving
conditions. These adjusted values are
used for fuel economy labeling. For
plug-in hybrid electric vehicles, we are
also correcting terminology from
‘‘battery driving range’’ to ‘‘adjusted
charge-depleting driving range (Rcda)’’
for clarity and to be consistent with the
terms used in SAE Recommended
Practice J1711. The final rule includes
adjustments to the wording of the
amendments in 40 CFR 600.311 for
greater clarity and consistency.
• Section 600.510–12: Providing a
more detailed cross reference to make
sure manufacturers use the correct
equation for calculating average
combined fuel economy.
• Section 600.512–12: Delaying the
deadline for the model year report from
the end of March to May 1 to align the
deadline provisions with the
amendment for end-of-year reporting as
described in 40 CFR 86.1843–01(f)(2).
See Section 32.2 of the Response to
Comments for a discussion of comments
related to these amendments for the
light-duty program in 40 CFR part 85, 40
CFR part 86, subpart S, and 40 CFR part
600.
Note that we are adopting additional
amendments to 40 CFR part 86, subparts
B and S, that are related to the new
refueling emission standards for heavyduty vehicles described in section III.E
of this preamble.
F. Large Nonroad Spark-Ignition
Engines (40 CFR Part 1048)
EPA’s emission standards and
certification requirements for landbased nonroad spark-ignition engines
above 19 kW are set out in 40 CFR part
1048. We are adopting the following
amendments to part 1048:
• Section 1048.501: Correct a
mistaken reference to duty cycles in
appendix II.
• Section 1048.620: Remove obsolete
references to 40 CFR part 89.
We received no comments on these
proposed amendments and are
finalizing the proposed changes without
modification.
G. Small Nonroad Spark-Ignition
Engines (40 CFR Part 1054)
EPA’s emission standards and
certification requirements for land-
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based nonroad spark-ignition engines at
or below 19 kW (‘‘Small SI engines’’) are
set out in 40 CFR part 1054. We recently
proposed several amendments to part
1054 (85 FR 28140, May 12, 2020).
Comments submitted in response to that
proposed rule suggested additional
amendments related to testing and
certifying these Small SI engines. The
following discussion describes several
amendments that are responsive to these
suggested additional amendments.
Otherwise, we are finalizing the
provisions as proposed, except as
specifically noted.
1. Engine Test Speed
The duty cycle established for
nonhandheld Small SI engines consists
of six operating modes with varying
load, and with engine speed
corresponding to typical governed speed
for the intended application. This
generally corresponds to an ‘‘A cycle’’
with testing at 3060 rpm to represent a
typical operating speed for a
lawnmower, and a ‘‘B cycle’’ with
testing at 3600 rpm to represent a
typical operating speed for a generator.
While lawnmowers and generators are
the most common equipment types,
there are many other applications with
widely varying speed setpoints.
In 2020, we issued guidance to clarify
manufacturers’ testing responsibilities
for the range of equipment using
engines from a given emission family.590
We are adopting the provisions
described in that guidance document.
This includes two main items. First, we
are amending the regulation at 40 CFR
1054.801 to identify all equipment in
which the installed engine’s governed
speed at full load is at or above 3400
rpm as ‘‘rated-speed equipment’’, and
all equipment in which the installed
engine’s governed speed at full load is
below 3330 rpm as ‘‘intermediate-speed
equipment’’. For equipment in which
the installed engine’s governed speed at
full load is between 3330 and 3400 rpm,
the engine manufacturer may consider
that to be either ‘‘rated-speed
equipment’’ or ‘‘intermediate-speed
equipment’’. This allows manufacturers
to reasonably divide their engine
models into separate families for testing
only on the A cycle or the B cycle, as
appropriate. For emission families
including both rated-speed equipment
and intermediate-speed equipment,
manufacturers must measure emissions
over both the A cycle and the B cycle
590 ‘‘Small Spark-Ignition Nonhandheld Engine
Test Cycle Selection,’’ EPA guidance document CD–
2020–06, May 11, 2020.
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and certify based on the worst-case
HC+NOX emission results.
Second, we are limiting the
applicability of the A cycle to engines
with governed speed at full load that is
at or above 2700 rpm, and limiting the
applicability of the B cycle to engines
with governed speed at full load that is
at or below 4000 rpm. These values
represent an approximate 10 percent
variation from the nominal test speed.
For engines with governed speed at full
load outside of these ranges, we will
require that manufacturers use the
provisions for special procedures in 40
CFR 1065.10(c)(2) to identify suitable
test speeds for those engines.
Manufacturers may take reasonable
measures to name alternate test speeds
to represent multiple engine
configurations and equipment
installations.
See Section 32.3 of the Response to
Comments for a discussion of the
comments submitted regarding test
selection.
2. Steady-State Duty Cycles
As noted in Section XI.G.1, the duty
cycle for nonhandheld engines consists
of a six-mode duty cycle that includes
idle and five loaded test points. This
cycle is not appropriate for engines
designed to be incapable of operating
with no load at a reduced idle speed.
For many years, we have approved a
modified five-mode duty cycle for these
engines by removing the idle mode and
reweighting the remaining five modes.
We are adopting that same alternative
duty cycle into the regulation and
requiring manufacturers to use it for all
engines that are not designed to idle.
For emission families that include both
types of engines, manufacturers must
measure emissions over both the sixmode and five-mode duty cycles and
certify based on the worst-case HC+NOX
emission results.
We are adopting the proposed
changes without modification, except
that we are adding a clarifying note to
limit the reporting requirement to the
worst-case value if a manufacturer
performs tests both with and without
idle. See Section 32.4 of the Response
to Comments.
The discussion in Section XI.G.1
applies equally for nonhandheld
engines whether or not they are
designed to idle. As a result, if an
emission family includes engines
designed for idle with governed speeds
corresponding to rated-speed equipment
and intermediate-speed equipment, and
engines in the same emission family
that are not designed to idle have
governed speeds corresponding to ratedspeed equipment and intermediate-
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speed equipment, the manufacturer
must perform A cycle and B cycle
testing for both the six-mode duty cycle
and the five-mode duty cycle.
Manufacturers would then perform
those four sets of emission
measurements and certify based on the
worst-case HC+NOX emission results.
The nonhandheld six-mode duty
cycle in appendix II to 40 CFR part 1054
includes an option to do discrete-mode
or ramped-modal testing. The rampedmodal test method involves collecting
emissions during the established modes
and defined transition steps between
modes to allow manufacturers to treat
the full cycle as a single measurement.
However, no manufacturer has ever
used ramped-modal testing. This
appears to be based largely on the
greater familiarity with discrete-mode
testing and on the sensitivity of small
engines to small variations in speed and
load. Rather than increasing the
complexity of the regulation by
multiplying the number of duty cycles,
we are removing the ramped-modal test
option for the six-mode duty cycle.
3. Engine Family Criteria
Manufacturers requested that we
allow open-loop and closed-loop
engines to be included together in a
certified emission family, with the
testing demonstration for certification
based on the worst-case configuration.
The key regulatory provision for this
question is in 40 CFR 1054.230(b)(8),
which says that engine configurations
can be in the same emission family if
they are the same in the ‘‘method of
control for engine operation, other than
governing (mechanical or electronic)’’.
Engine families are intended to group
different engine models and
configurations together if they will have
similar emission characteristics
throughout the useful life. The general
description of an engine’s ‘‘method of
control for engine operation’’ requires
that EPA apply judgment to establish
which fuel-system technologies should
be eligible for treating together in a
single engine family. We have
implemented this provision by allowing
open-loop and closed-loop engine
configurations to be in the same
emission family if they have the same
design values for spark timing and
targeted air-fuel ratio. This approach
allows us to consider open-loop vs.
closed-loop configurations as different
‘‘methods of control’’ when the engines
have fundamentally different
approaches for managing combustion.
We do not intend to change this current
practice and we are therefore not
amending 40 CFR 1054.230 to address
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the concern about open-loop and
closed-loop engine configurations.
The existing text of 40 CFR
1054.230(b)(8) identifies ‘‘mechanical or
electronic’’ control to be fundamental
for differentiating emission families.
However, as is expected for open-loop
and closed-loop configurations, we
expect engines with electronic throttlebody injection and mechanical
carburetion to have very similar
emission characteristics if they have the
same design values for spark timing and
targeted air-fuel ratio. A more
appropriate example to establish a
fundamental difference in method of
control is the contrast between port fuel
injection and carburetion (or throttlebody injection). We are therefore
revising the regulation with this more
targeted example. This revision allows
manufacturers to group engine
configurations with carburetion and
throttle-body injection into a shared
emission family as long as they have the
same design values for spark timing and
targeted air-fuel ratio.
We are adopting the proposed
changes without modification. See
Section 32.5 of the Response to
Comments for a discussion of the
comments submitted regarding engine
family criteria.
4. Miscellaneous Amendments for Small
Nonroad Spark-Ignition Engines
We are adopting the following
additional amendments to 40 CFR part
1054:
• Section 1054.115: Revising the
description of prohibited controls to
align with similar provisions from the
regulations that apply for other sectors.
• Section 1054.505(b)(1)(i): Correcting
typographical errors.
• Appendix I: Clarifying that
requirements related to deterioration
factors, production-line testing, and inuse testing did not apply for Phase 1
engines certified under 40 CFR part 90.
We received no comments on these
proposed provisions and are finalizing
the proposed changes without
modification.
H. Recreational Vehicles and Nonroad
Evaporative Emissions (40 CFR Parts
1051 and 1060)
EPA’s emission standards and
certification requirements for
recreational vehicles are set out in 40
CFR part 1051, with additional
specifications for evaporative emission
standards in 40 CFR part 1060. We are
adopting the following amendments to
parts 1051 and 1060:
• Section 1051.115(d): Aligning the
time and cost specification related to
air-fuel adjustments with those that
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apply for physically adjustable
parameters we are adopting in 40 CFR
1068.50(e)(1) in this final rule. This
creates a uniform set of specifications
for time and cost thresholds for all types
of adjustable parameters.
• Sections 1051.501(c) and
1060.515(c) and (d): Creating an
exception to the ambient temperature
specification for fuel-line testing to
allow for removing the test article from
an environmental chamber for daily
weight measurements. This amendment
aligns with our recent change to allow
for this same exception in the
measurement procedure for fuel tank
permeation (86 FR 34308, June 29,
2021).
• Section 1051.501(c): Specifying that
fuel-line testing involves daily weight
measurements for 14 days. This is
consistent with the specifications in 40
CFR 1060.515. This amendment codifies
EPA’s guidance to address these test
parameters that are missing from the
referenced SAE J30 test procedure.591
• Section 1051.501(d): Updating
referenced procedures. The referenced
procedure in 40 CFR 1060.810 is the
2006 version of ASTM D471. We
inadvertently left the references in 40
CFR 1051.501 to the 1998 version of
ASTM D471. Citing the standard
without naming the version allows us to
avoid a similar error in the future.
• Section 1051.515: Revising the soak
period specification to allow an
alternative of preconditioning fuel tanks
at 43 ± 5 °C for 10 weeks. The existing
regulation allows for a soak period that
is shorter and higher temperature than
the specified soak of 28 ± 5 °C for 20
weeks. This approach to an alternative
soak period is the same as what is
specified in 40 CFR 1060.520(b)(1).
• Section 1060.520: Adding ‘‘±’’
where that was inadvertently omitted in
describing the temperature range that
applies for soaking fuel tanks for 10
weeks.
We are adopting an additional
amendment related to snowmobile
emission standards. The original
exhaust emission standards for
snowmobiles in 40 CFR 1051.103
included standards for NOX emissions.
However, EPA removed those NOX
emission standards in response to an
adverse court decision.592 We are
591 ‘‘Evaporative Permeation Requirements for
2008 and Later Model Year New Recreational
Vehicles and Highway Motorcycles’’, EPA guidance
document CD–07–02, March 26, 2007.
592 ‘‘Bluewater Network vs. EPA, No. 03–1003,
September Term, 2003’’ Available here: https://
www.govinfo.gov/content/pkg/USCOURTS-caDC03-01249/pdf/USCOURTS-caDC-03-01249-0.pdf.
The Court found that the EPA had authority to
regulate CO under CAA 213(a)(3) and HC under
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therefore removing the reference to NOX
emissions in the description of emission
credits for snowmobiles in 40 CFR
1051.740(b).
We received no comments on the
proposed provisions for recreational
vehicles and are finalizing the proposed
changes without modification.
I. Marine Diesel Engines (40 CFR Parts
1042 and 1043)
EPA’s emission standards and
certification requirements for marine
diesel engines under the CAA are in 40
CFR part 1042. Emission standards and
related fuel requirements that apply
internationally are in 40 CFR part 1043.
We are finalizing the amendments in 40
CFR parts 1042 and 1043 as proposed,
except as specifically noted.
1. Production-Line Testing
Engine manufacturers have been
testing production engines as described
in 40 CFR part 1042. This generally
involves testing up to 1 percent of
production engines for engine families
with production volumes greater than
100 engines. We adopted these testing
provisions in 1999 with the expectation
that most families would have
production volumes greater than 100
engines per year (64 FR 73300,
December 29, 1999). That was the initial
rulemaking to set emission standards for
marine diesel engines. As a result, there
was no existing certification history to
draw on for making good estimates of
the number of engine families or the
production volumes in those engine
families. Now that we have almost 20
years of experience in managing
certification for these engines, we can
observe that manufacturers have
certified a few engine families with
production volumes substantially
greater than 100 engines per year, but
many engine families are not subject to
production-line testing because
production volumes are below 100
engines per year. As a result,
manufacturers test several engines in
large engine families, but many engine
families have no production-line testing
at all.
We are revising the production-line
testing regimen for marine diesel
engines to reflect a more tailored
approach. The biggest benefit of
production-line testing for this sector is
to confirm that engine manufacturers
can go beyond the prototype engine
build for certification and move to
building compliant engines in a
CAA 213(a)(4), but did not have authority to
regulate NOX under CAA 213(a)(4) as it was
explicitly referred to in CAA 213(a)(2) and CAA
213(a)(4) only grants authority to regulate emissions
‘‘not referred to in paragraph (2).’’
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production environment. From this
perspective, the first test is of most
value, with additional tests adding
assurance of proper quality control
procedures for ongoing production.
Additional testing might also add value
to confirm that design changes and
updated production practices over time
do not introduce problems.
Testing is based on a default engine
sampling rate of one test per family. An
engine test from an earlier year counts
as a sufficient demonstration for an
engine family, as long as the
manufacturer certifies the engine family
using carryover emission data. At the
same time, we are removing the testing
exemption for small-volume engine
manufacturers and low-volume engine
families. In summary, this approach:
• Removes the testing exemption for
low-volume families and small-volume
manufacturers, and remove the 1
percent sampling rate. The amendments
revise the engine sampling instruction
to require one test for each family. A test
from a prior year can meet the test
requirement for carryover families. This
includes tests performed before these
changes to the regulation become
effective. This may also involve shared
testing for recreational and commercial
engine families if they rely on the same
emission-data engine.
• Requires a single test engine
randomly selected early in the
production run. EPA may direct the
manufacturer to select a specific
configuration and build date. The
manufacturer continues to be subject to
the requirement to test two more
engines for each failing engine, and
notify EPA if an engine family fails.
• Requires a full test report within 45
days after testing is complete for the
family. There are no additional
quarterly or annual reports.
• Allows manufacturers to transition
to the new test requirements by
spreading out tests over multiple years
if several engine families are affected.
Small-volume engine manufacturers
need to test no more than two engine
families in a single model year, and
other engine manufacturers need to test
no more than four engine families in a
single model year.
• Allows EPA to withhold approval
of a request for certification for a family
for a given year if PLT work from the
previous model year is not done.
• Preserves EPA’s ability to require an
additional test in the same model year
or a later model year for cause even after
there was a passing result based on any
reasonable suspicion that engines may
not meet emission standards.
The proposed rule described how the
amended regulatory provisions in this
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rule are different than what we included
in an earlier draft document in
anticipation of the proposed regulations.
An EPA decision to require additional
testing for cause would include a more
detailed description to illustrate the
types of concerns leading us to identify
the need for additional testing.
Reporting defects for an engine family
would raise such a concern. In addition,
amending applications for certification
might also raise concerns.593 Decreasing
an engine family’s Family Emission
Limit without submitting new emission
data would be a concern because the
manufacturer would appear to be
creating credits from what was formerly
considered a necessary compliance
margin. Changing suppliers or
specifications for critical emissionrelated components would raise
concerns about whether the emission
controls system is continuing to meet
performance expectations. Adding a
new or modified engine configuration
always involves a judgment about
whether the original test data continue
to represent the worst-case
configuration for the expanded family.
In any of these cases, we may direct the
manufacturer to perform an additional
test with a production engine to confirm
that the family meets emission
standards. In addition to these specific
concerns, we expect manufacturers to
have a greater vigilance in making
compliant products if they know that
they may need to perform additional
testing. Conversely, removing the
possibility of further testing for the
entirety of a production run spanning
several years could substantially
weaken our oversight presence to ensure
compliance.
The net effect of the changes for
production-line testing will be a
substantial decrease in overall testing.
We estimate industry-wide testing will
decrease by about 30 engines per year.
Spreading test requirements more
widely across the range of engine
families should allow for a more
effective program in spite of the reduced
testing rate. We acknowledge that some
individual companies will test more
engines; however, by limiting default
test rates to one per engine family,
including future years, this represents a
small test burden even for the
companies with new or additional
testing requirements.
We are adopting two additional
clarifications related to production-line
testing. First, we are clarifying that test
593 In this context, making the described changes
in an application for certification applies equally
for running changes within a model year and for
changes that are introduced at the start of a new
model year.
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results from the as-built engine are the
final results to represent that engine.
Manufacturers may modify the test
engine to develop alternative strategies
or to better understand the engine’s
performance; however, testing from
those modified engines do not represent
the engine family unless the
manufacturer changes their production
processes for all engines to match those
engine modifications. Testing modified
engines to meet production-line testing
obligations counts as a separate engine
rather than replacing the original test
results.
Second, we are clarifying that
Category 3 auxiliary engines exempted
from EPA certification under part 1042
continue to be subject to productionline testing under 40 CFR 1042.305.
This question came up because we
recently amended 40 CFR 1042.650(d)
to allow Category 3 auxiliary engines
installed in certain ships to meet Annex
VI certification requirements instead of
EPA certification requirements under
part 1042 (86 FR 34308, June 29, 2021).
As with Category 1 and Category 2
engines covered by production-line
testing requirements in 40 CFR
1042.301, these test requirements apply
for all engines subject to part 1042, even
if they are not certified under part 1042.
Third, we are clarifying that
manufacturers need to test engines
promptly after selecting them for
production-line testing. This is intended
to allow flexibility where needed, for
example, if engines need to be
transported to an off-site laboratory for
testing. Except for meeting those
logistical needs, we would expect
manufacturers to prioritize completion
of their test requirements to allow for a
timely decision for the family. While we
did not propose this edit, adding the
textual clarification to the final rule is
consistent with EPA’s expectation and
the intent of the original provisions.
This edit adds clarity without creating
any new or additional test burden.
We received no comments on the
proposed amendments related to
production-line testing and are
finalizing these provisions as proposed,
except as noted for the timing of
performing tests.
2. Applying Reporting Requirements to
EGR-Equipped Engines
EPA received comments suggesting
that we apply the SCR-related
monitoring and reporting requirements
in 40 CFR 1042.660(b) to engines that
instead use exhaust gas recirculation
(EGR) to meet Tier 4 standards. We
understand SCR and EGR to be
fundamentally different in ways that
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lead us not to make this suggested
change.
i. Maintenance
There are two principal modes of EGR
failure: (1) Failure of the valve itself
(physically stuck or not able to move or
adjust within normal range) and (2) EGR
cooler fouling. EGR cooler maintenance
is typically listed in the maintenance
instructions provided by engine
manufacturers to owners. If done
according to the prescribed schedule,
this should prevent fouling of the EGR
cooler. Similarly, EGR valves typically
come with prescribed intervals for
inspection and replacement. For both
components, the intervals are long and
occur at the time that other maintenance
is routinely performed. Under 40 CFR
1042.125(a)(2), the minimum interval
for EGR-related filters and coolers is
1500 hours, and the minimum interval
for other EGR-related components is
either 3000 hours or 4500 hours
depending on the engine’s max power.
In contrast, SCR systems depend on
the active, ongoing involvement of the
operator to maintain an adequate supply
of Diesel Exhaust Fluid (DEF) as a
reductant to keep the catalyst
functioning properly. EPA does not
prescribe the size of DEF storage tanks
for vessels, but the engine
manufacturers provide installation
instructions with recommendations for
tank sizing to ensure that enough DEF
is available onboard for the duration of
a workday or voyages between ports. At
the frequencies that this fluid needs
replenishing, it is not expected that
other routine maintenance must also be
performed, aside from refueling.
DEF consumption from marine diesel
engines is estimated to be 3–8 percent
of diesel fuel consumption.
Recommended DEF tank sizes are
generally about 10 percent of the
onboard fuel storage, with the
expectation that operators refill DEF
tanks during a refueling event.
Another point of contrast is that SCR
systems have many failure modes in
addition to the failure to maintain an
adequate supply of reductant. For
example, dosing may stop due to faulty
sensors, malfunctions of components in
the reductant delivery system, or
freezing of the reductant.
Over the years of implementing
regulations for which SCR is the
adopted technology, EPA has produced
several guidance documents to assist
manufacturers in developing approvable
SCR engine designs.594 595 596 Many of
594 ‘‘Revised Guidance for Certification of HeavyDuty Diesel Engines Using Selective Catalyst
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the features implemented to assure that
SCR systems are properly maintained by
vehicle and equipment operators are not
present with systems on marine vessels.
Thus, we rely on the reporting provision
of 40 CFR 1042.660(b) to enhance our
assurance that maintenance will occur
as prescribed.
ii. Tampering
Engine manufacturers and others have
asked questions about generation of
condensate from an EGR-equipped
engine. This condensate is an acidic
liquid waste that must be discharged in
accordance with water quality standards
(and IMO, U.S. Coast Guard, and local
port rules). The Tier 4 EGR-equipped
engines that EPA has certified are
believed to generate a very small
amount of EGR condensate. Larger
quantities of condensate may be
generated from an aftercooler, but that is
non-acidic, non-oily water that
generally does not need to be held
onboard or treated. In the absence of
compelling information to the contrary,
we believe the burden of storing,
treating, and discharging the EGR
condensate is not great enough to
motivate an operator to tamper with the
engine.
Most EGR-equipped engines have
internal valves and components that are
not readily accessible to operators. In
these cases, the controls to activate or
deactivate EGR are engaged
automatically by the engine’s electronic
control module and are not vulnerable
to operator tampering. Where an engine
design has external EGR, even though
emission-related components may be
somewhat accessible to operators, the
controls are still engaged automatically
by the engine’s electronic control
module and continued compliance is
ensured if prescribed maintenance is
performed on schedule and there is no
tampering.
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iii. Nature of the Risk
There are five manufacturers actively
producing hundreds of certified
Category 1 marine diesel engines each
year using EGR to achieve Tier 3
emission standards. EPA is aware of no
suggestion that these EGR controls are
susceptible to tampering or
malmaintenance.
There is one manufacturer who has
certified two Category 3 marine diesel
engine families using EGR to achieve
Reduction (SCR) Technologies’’, EPA guidance
document CISD–09–04, December 30, 2009.
595 ‘‘Nonroad SCR Certification’’, EPA Webinar
Presentation, July 26, 2011.
596 ‘‘Certification of Nonroad Diesel Engines
Equipped with SCR Emission Controls’’, EPA
guidance document CD–14–10, May 12, 2014.
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the Tier 3 emission standards for these
large engines. If there is any risk with
these, it’s that the ocean-going vessel
may not visit an ECA often enough to
exercise the EGR valve and prevent it
from getting corroded or stuck. These
engines are already subject to other
onboard diagnostics and reporting
requirements, so we expect no need to
expand 40 CFR 1042.660(b) for these
engines.
There is one manufacturer producing
Category 2 marine diesel engines using
EGR to achieve the Tier 4 emission
standards. We again do not see the need
to include them in the reporting scheme
in 40 CFR 1042.660(b).
3. Miscellaneous Amendments for
Marine Diesel Engines
We are adopting the following
additional amendments for our marine
diesel engine program, which we are
finalizing as proposed unless
specifically noted otherwise:
• Sections 1042.110 and 1042.205:
Revising text to refer to ‘‘warning lamp’’
instead of ‘‘malfunction indicator light’’
to prevent confusion with conventional
onboard diagnostic controls. This aligns
with changes adopted for land-based
nonroad diesel engines in 40 CFR part
1039. We are also clarifying that the
manufacturer’s description of the
diagnostic system in the application for
certification needs to identify which
communication protocol the engine
uses.
• Section 1042.110: Revising text to
refer more broadly to detecting a proper
supply of Diesel Exhaust Fluid to
recognize, for example, that a closed
valve may interrupt the supply (not just
an empty tank).
• Section 1042.115: Revising
provisions related to adjustable
parameters, as described in Section
XI.H.1.
• Section 1042.115: Adding
provisions to address concerns related
to vanadium sublimation, as described
in Section XI.B.
• Section 1042.615: Clarifying that
engines used to repower a steamship
may be considered to qualify for the
replacement engine exemption. This
exemption applies relative to EPA
standards in 40 CFR part 1042. We are
also amending 40 CFR 1043.95 relative
to the application of MARPOL Annex VI
requirements for repowering Great
Lakes steamships.
• Section 1042.660(b): Revising the
instruction for reporting related to
vessel operation without reductant for
SCR-equipped engines to describe the
essential items to be reported, which
includes the cause, the remedy, and an
estimate of the extent of operation
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without reductant. We are also revising
the contact information for reporting,
and to clarify that the reporting
requirement applies equally for engines
that meet standards under MARPOL
Annex VI instead of or in addition to
meeting EPA standards under part 1042.
We are also aware that vessel owners
may choose to voluntarily add SCR
systems to engines certified without
aftertreatment; we are clarifying that the
reporting requirement of 40 CFR
1042.660(b) does not apply for these
uncertified systems. These changes are
intended to clarify the reporting
instructions for manufacturers under
this provision rather than creating a new
reporting obligation. In response to a
question raised after the proposal, we
note that the regulatory text requires
reporting under 40 CFR 1042.660(b) for
any vessel operation without the
appropriate reductant, regardless of
what caused the noncompliance.
• Section 1042.901: Clarifying that
the displacement value differentiating
Category 1 and Category 2 engines
subject to Tier 1 and Tier 2 standards
was 5.0 liters per cylinder, rather than
the value of 7.0 liters per cylinder that
applies for engines subject to Tier 3 and
Tier 4 standards.
• Part 1042, appendix I: Correcting
the decimal places to properly identify
the historical Tier 1 and Tier 2 p.m.
standards for 19–37 kW engines.
• Section 1043.20: Revising the
definition of ‘‘public vessel’’ to clarify
how national security exemptions relate
to applicability of requirements under
MARPOL Annex VI. Specifically,
vessels with an engine-based national
security exemption are exempt from
NOX standards under MARPOL Annex
VI, and vessels with a fuel-based
national security exemption are exempt
from the fuel standards under MARPOL
Annex VI. Conversely, an engine-based
national security exemption does not
automatically exempt a vessel from the
fuel standards under MARPOL Annex
VI, and a fuel-based national security
exemption does not automatically
exempt a vessel from the NOX standards
under MARPOL Annex VI. These
distinctions are most likely to come into
play for merchant marine vessels that
are intermittently deployed for national
(noncommercial) service.
• Section 1043.55: Revising text to
clarify that U.S. Coast Guard is the
approving authority for technologies
that are equivalent to meeting sulfur
standards under Regulation 4 of
MARPOL Annex VI.
• Section 1043.95: Expanding the
Great Lakes steamship provisions to
allow for engine repowers to qualify for
an exemption from the Annex VI Tier III
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NOX standard. This amendment allows
EPA to approve a ship owner’s request
to install engines meeting the IMO Tier
II NOX standard. Consistent with EPA’s
determination for EPA Tier 4 engines
replacing engines certified to earlier
tiers of standards under 40 CFR
1042.615(a)(1), we understand that
engines certified to the Annex VI Tier III
NOX standard may not have the
appropriate physical or performance
characteristics to replace a steamship’s
powerplant. This new provision is
therefore intended to create an incentive
for shipowners to upgrade the vessel by
replacing steam boilers with IMO Tier II
engines, with very substantial expected
reductions in NOX, PM, and CO2
emissions compared to emission rates
from continued operation as steamships.
We are also simplifying the fuel-use
exemption for Great Lakes steamships to
allow for continued use of high-sulfur
fuel for already authorized steamships,
while recognizing that the fuel-use
exemption is no longer available for
additional steamships.
J. Locomotives (40 CFR Part 1033)
EPA’s emission standards and
certification requirements for
locomotives and locomotive engines are
in 40 CFR part 1033. This final rule
includes several amendments that affect
locomotives, as discussed in Sections
XI.A and XI.L.
In addition, we are amending 40 CFR
1033.815 to clarify how penalty
provisions apply relative to
maintenance and remanufacturing
requirements. We have become aware
that the discussion of violations and
penalties in 40 CFR 1033.815(f)
addresses failure to perform required
maintenance but omits reference to the
recordkeeping requirements described
in that same regulatory section. We
originally adopted the maintenance and
recordkeeping requirements with a
statement describing that failing to meet
these requirements would be considered
a violation of the tampering prohibition
in 40 CFR 1068.101(b)(1). The
requirement for owners to keep records
for the specified maintenance are
similarly tied to the tampering
prohibition, but failing to keep required
records cannot be characterized as a
tampering violation per se. As a result,
we are amending 40 CFR 1033.815(f) to
clarify that a failure to keep records
violates 40 CFR 1068.101(a)(2).
We are also amending 40 CFR
1033.815(f) to specifically name the
tampering prohibition as the relevant
provision related to maintenance
requirements for locomotives, rather
than making a more general reference to
prohibitions in 40 CFR 1068.101.
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We are amending 40 CFR 1033.525 to
remove the smokemeter requirements
and replace them with a reference to 40
CFR 1065.1125, which will serve as the
central location for all instrument and
setup requirements for measuring
smoke. We are also adding data analysis
requirements for locomotives to 40 CFR
1033.525 that were never migrated over
from 40 CFR 92.131; manufacturers still
use these procedures to analyze and
submit smoke data for certifying
locomotives. It is our understanding is
that all current smoke testing includes
computer-based analysis of measured
results; we are therefore removing the
references to manual or graphical
analysis of smoke test data.
Finally, we are amending 40 CFR
1033.1 to clarify that 40 CFR part 1033
applies to engines that were certified
under part 92 before 2008. We are also
removing 40 CFR 1033.102 and revising
40 CFR 1033.101 and appendix A of
part 1033 to more carefully describe
how locomotives were subject to
different standards in the transition to
the standards currently specified in 40
CFR 1033.101.
We received no comments on these
proposed amendments and are
finalizing the proposed amendments
without modification.
K. Stationary Compression-Ignition
Engines (40 CFR Part 60, Subpart IIII)
EPA’s emission standards and
certification requirements for stationary
compression-ignition engines are in 40
CFR part 60, subpart IIII. Section
60.4202 establishes emission standards
for stationary emergency compressionignition engines. We are correcting a
reference in 40 CFR 60.4202 to the Tier
3 standards for marine engines
contained in 40 CFR part 1042. EPA
emission standards for certain engine
power ratings go directly from Tier 2 to
Tier 4. Such engines are never subject
to Tier 3 standards, so the reference in
40 CFR 60.4202 is incorrect. Section
60.4202 currently describes the engines
as those that otherwise ‘‘would be
subject to the Tier 4 standards’’. We are
amending the regulation to more
broadly refer to the ‘‘previous tier of
standards’’ instead of naming Tier 3. In
most cases, this will continue to apply
the Tier 3 standards for these engines,
but the Tier 2 standards will apply if the
regulation specifies no Tier 3 standard.
We received no comments on the
proposed amendment and are finalizing
the proposed amendment without
modification.
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4465
L. Nonroad Compression-Ignition
Engines (40 CFR Part 1039)
EPA’s emission standards and
certification requirements for nonroad
compression-ignition engines are in 40
CFR part 1039. We are republishing the
tables with Tier 1 and Tier 2 standards
in appendix I of 40 CFR part 1039 to
correctly characterize these historical
standards. The tables codified in the
CFR included errors that were
introduced in the process of publishing
those standards (86 FR 34308, June 29,
2021).597
XII. Statutory and Executive Order
Reviews
Additional information about these
statutes and Executive Orders can be
found at https://www.epa.gov/lawsregulations/laws-and-executive-orders.
A. Executive Order 12866: Regulatory
Planning and Review and Executive
Order 13563: Improving Regulation and
Regulatory Review
This action is an economically
significant regulatory action that was
submitted to the Office of Management
and Budget (OMB) for review. Any
changes made in response to OMB
recommendations have been
documented in the docket. EPA
prepared an analysis of the potential
costs and benefits associated with this
action. This analysis, the ‘‘Regulatory
Impact Analysis—Control of Air
Pollution from New Motor Vehicles:
Heavy-Duty Engine and Vehicle
Standards,’’ is available in the docket.
The analyses contained in this
document are also summarized in
Sections V, VI, VII, VIII, IX, and X of
this preamble.
B. Paperwork Reduction Act (PRA)
The information collection activities
in this rule have been submitted for
approval to the Office of Management
and Budget (OMB) under the PRA. The
Information Collection Request (ICR)
document that EPA prepared has been
assigned EPA ICR Number 2621.02. You
can find a copy of the ICR in the docket
for this rule, and it is briefly
summarized here. The information
collection requirements are not
enforceable until OMB approves them.
The rule builds on existing
certification and compliance
requirements required under title II of
the Clean Air Act (42 U.S.C. 7521 et
seq.). Existing requirements are covered
under two ICRs: (1) EPA ICR Number
1684.20, OMB Control Number 2060–
597 Stout, Alan. Memorandum to docket EPA–
HQ–OAR–2019–0055. ‘‘Correction to Tables in 40
CFR part 1039, Appendix I’’. June 7, 2022.
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Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
0287, Emissions Certification and
Compliance Requirements for Nonroad
Compression-ignition Engines and Onhighway Heavy Duty Engines; and (2)
EPA ICR Number 1695.14, OMB Control
Number 2060–0338, Certification and
Compliance Requirements for Nonroad
Spark-ignition Engines. Therefore, this
ICR only covers the incremental burden
associated with the updated regulatory
requirements as described in this final
rule.
• Respondents/affected entities: The
entities potentially affected by this
action are manufacturers of engines and
vehicles in the heavy-duty on-highway
industries, including alternative fuel
converters, and secondary vehicle
manufacturers. Manufacturers of lightduty vehicles, light-duty trucks, marine
diesel engines, locomotives, and various
other types of nonroad engines,
vehicles, and equipment may be
affected to a lesser degree.
• Respondent’s obligation to respond:
Regulated entities must respond to this
collection if they wish to sell their
products in the United States, as
prescribed by CAA section 203(a).
Participation in some programs is
voluntary; but once a manufacturer has
elected to participate, it must submit the
required information.
• Estimated number of respondents:
Approximately 279 (total).
• Frequency of response: Annually or
on occasion, depending on the type of
response.
• Total estimated burden: 16,951
hours per year. Burden is defined at 5
CFR 1320.03(b).
• Total estimated cost: $3,313,619
(per year), includes an estimated
$1,685,848 annualized capital or
maintenance and operational costs.
An agency may not conduct or
sponsor, and a person is not required to
respond to, a collection of information
unless it displays a currently valid OMB
control number. The OMB control
numbers for EPA’s regulations in title 40
of the Code of Federal Regulations are
listed in 40 CFR part 9. When OMB
approves this ICR, the Agency will
announce that approval in the Federal
Register and amend 40 CFR part 9 as
needed to display the OMB control
number for the approved information
collection activities contained in this
final rule.
secondary vehicle manufacturers. While
this final rule also includes regulatory
amendments for sectors other than
highway heavy-duty engines and
vehicles, these amendments for other
sectors correct, clarify, and streamline
the regulatory provisions and they will
impose no additional burden on small
entities in these other sectors.
We identified 251 small entities in the
heavy-duty sector that are expected to
be subject to the final rule: Two heavyduty alternative fuel engine converters
and 249 heavy-duty secondary vehicle
manufacturers. The Agency has
determined that 203 of the 251 small
entities subject to the rule are expected
to experience an impact of less than 1
percent of annual revenue; 48 small
entities are expected to experience an
impact of 1 to less than 3 percent of
annual revenue; and no small entity is
expected to experience an impact of 3
percent or greater of annual revenue.
Specifically, the two alternative fuel
engine converters and 201 secondary
vehicle manufacturers are expected to
experience an impact of less than 1
percent of annual revenue, and 48
secondary vehicle manufacturers are
expected to experience an impact of 1
to less than 3 percent of annual revenue.
Details of this analysis are presented in
Chapter 11 of the RIA.
C. Regulatory Flexibility Act (RFA)
I certify that this action will not have
a significant economic impact on a
substantial number of small entities
under the RFA. The small entities
subject to the requirements of this final
action are heavy-duty alternative fuel
engine converters and heavy-duty
This action does not have Federalism
implications. It will not have substantial
direct effects on states, on the
relationship between the national
government and states, or on the
distribution of power and
responsibilities among the various
levels of government.
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D. Unfunded Mandates Reform Act
(UMRA)
This action contains no unfunded
Federal mandate for State, local, or
Tribal governments as described in
UMRA, 2 U.S.C. 1531–1538, and does
not significantly or uniquely affect small
governments. This action imposes no
enforceable duty on any State, local or
Tribal government. This action contains
Federal mandates under UMRA that
may result in annual expenditures of
$100 million or more for the private
sector. Accordingly, the costs and
benefits associated with this action are
discussed in Section IX of this preamble
and in the RIA, which is in the docket
for this rule.
This action is not subject to the
requirements of UMRA section 203
because it contains no regulatory
requirements that might significantly or
uniquely affect small governments.
E. Executive Order 13132: Federalism
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F. Executive Order 13175: Consultation
and Coordination With Indian Tribal
Governments
This action does not have Tribal
implications as specified in Executive
Order 13175. This action does not have
substantial direct effects on one or more
Indian tribes, on the relationship
between the Federal Government and
Indian tribes, or on the distribution of
power and responsibilities between the
Federal Government and Indian tribes.
Thus, Executive Order 13175 does not
apply to this action.
G. Executive Order 13045: Protection of
Children From Environmental Health
and Safety Risks
This action is subject to Executive
Order 13045 because it is an
economically significant regulatory
action as defined by Executive Order
12866, and EPA believes that the
environmental health risks or safety
risks addressed by this action may have
a disproportionate effect on children.
The 2021 Policy on Children’s Health
also applies to this action. Accordingly,
we have evaluated the environmental
health or safety effects of air pollutants
affected by this program on children.
The results of this evaluation are
described in Section II regarding the
Need for Additional Emissions Control
and associated references in Section II.
The protection offered by these
standards may be especially important
for children because childhood
represents a life stage associated with
increased susceptibility to air pollutantrelated health effects.
Children make up a substantial
fraction of the U.S. population, and
often have unique factors that contribute
to their increased risk of experiencing a
health effect from exposures to ambient
air pollutants because of their
continuous growth and development.
Children are more susceptible than
adults to many air pollutants because
they have (1) a developing respiratory
system, (2) increased ventilation rates
relative to body mass compared with
adults, (3) an increased proportion of
oral breathing, particularly in boys,
relative to adults, and (4) behaviors that
increase chances for exposure. Even
before birth, the developing fetus may
be exposed to air pollutants through the
mother that affect development and
permanently harm the individual when
the mother is exposed.
Certain motor vehicle emissions
present greater risks to children as well.
Early lifestages (e.g., children) are
thought to be more susceptible to tumor
development than adults when exposed
to carcinogenic chemicals that act
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through a mutagenic mode of action.598
Exposure at a young age to these
carcinogens could lead to a higher risk
of developing cancer later in life.
Section II.B.7 describes a systematic
review and meta-analysis conducted by
the U.S. Centers for Disease Control and
Prevention that reported a positive
association between proximity to traffic
and the risk of leukemia in children.
The adverse effects of individual air
pollutants may be more severe for
children, particularly the youngest age
groups, than adults. As described in
Section II.B, the Integrated Science
Assessments for a number of pollutants
affected by this rule, including those for
NO2, PM, ozone and CO, describe
children as a group with greater
susceptibility. Section II.B.7 discusses a
number of childhood health outcomes
associated with proximity to roadways,
including evidence for exacerbation of
asthma symptoms and suggestive
evidence for new onset asthma.
There is substantial evidence that
people who live or attend school near
major roadways are more likely to be
people of color, Hispanic ethnicity, and/
or low SES. Within these highly
exposed groups, children’s exposure
and susceptibility to health effects is
greater than adults due to school-related
and seasonal activities, behavior, and
physiological factors.
Section VI.B of this preamble presents
the estimated emission reductions from
this final rule, including substantial
reductions in NOX and other criteria
and toxic pollutants. Section VII of this
preamble presents the air quality
impacts of this final rule. The air quality
modeling predicts decreases in ambient
concentrations of air pollutants in 2045
due to these standards, including
significant improvements in ozone
concentrations. Ambient PM2.5, NO2 and
CO concentrations are also predicted to
improve in 2045 because of this
program. We also expect this rule’s
emission reductions to reduce air
pollution in close proximity to major
roadways.
Children are not expected to
experience greater ambient
concentrations of air pollutants than the
general population. However, because of
their greater susceptibility to air
pollution and their increased time spent
outdoors, it is likely that these standards
will have particular benefits for
children’s health.
H. Executive Order 13211: Actions
Concerning Regulations That
Significantly Affect Energy Supply,
Distribution, or Use
This action is not a ‘‘significant
energy action’’ because it is not likely to
have a significant adverse effect on the
supply, distribution, or use of energy. In
fact, this final rule will have an
incremental positive impact on energy
supply and use. Section III.E and
Standard or test method
ASTM D3588–98 (Reapproved 2017)e1, Standard Practice for
Calculating Heat Value, Compressibility Factor, and Relative
Density of Gaseous Fuels.
ASTM D4809–18, Standard Test Method for Heat of Combustion of Liquid Hydrocarbon Fuels by Bomb Calorimeter (Precision Method).
ASTM D4814–21c, Standard Specification for Automotive SparkIgnition Engine Fuel.
ASTM D7467–20a, Standard Specification for Diesel Fuel Oil,
Biodiesel Blend (B6 to B20).
In accordance with the requirements
of 1 CFR 51.5, we are incorporating by
reference the use of test methods and
standards from SAE International. The
Fuel specification needed for manufacturer-run field-testing program. This is a newly referenced standard.
Test method describes how to measure mass-specific net energy content and related parameters of gaseous fuels.
40 CFR 1036.550(b) and
1036.810(a).
Test method describes how to determine the heat of combustion
of liquid hydrocarbon fuels. This reference test method replaces an earlier version.
Fuel specification needed for manufacturer-run field-testing program. This is a newly referenced standard.
Fuel specification needed for manufacturer-run field-testing program. This is a newly referenced standard.
40 CFR 1036.415(c) and
1036.810(a).
40 CFR 1036.415(c) and
1036.810(a).
tkelley on DSK125TN23PROD with RULES2
incorporating by reference the following
SAE International standards and test
methods:
Regulation
SAE J1711, June 2010, Recommended Practice for Measuring
the Exhaust Emissions and Fuel Economy of Hybrid-Electric
Vehicles, Including Plug-In Hybrid Vehicles.
598 U.S. Environmental Protection Agency (2005).
Supplemental guidance for assessing susceptibility
Jkt 259001
This action involves technical
standards. Except for the standards
discussed in this section, the standards
included in the regulatory text as
incorporated by reference were all
previously approved for IBR and no
change is included in this action.
In accordance with the requirements
of 1 CFR 51.5, we are incorporating by
reference the use of test methods and
standards from ASTM International
(ASTM). The referenced standards and
test methods may be obtained through
the ASTM website (www.astm.org) or by
calling (610) 832–9585. We are
incorporating by reference the following
ASTM standards:
Summary
referenced standards and test methods
may be obtained through the SAE
International website (www.sae.org) or
by calling (800) 854–7179. We are
SAE J1634, July 2017, Battery Electric Vehicle Energy Consumption and Range Test Procedure.
01:01 Jan 24, 2023
I. National Technology Transfer and
Advancement Act (NTTAA) and 1 CFR
Part 51
40 CFR 1036.415(c) and
1036.810(a).
40 CFR 1036.550(b) and
1036.810(a).
Standard or test method
VerDate Sep<11>2014
Section V describe our projected fuel
savings due to new refueling emissions
standards for certain Spark-ignition
heavy-duty vehicles. These refueling
emission standards require
manufacturers to implement emission
control systems to trap vented fuel
instead of releasing it into the ambient
air during a refueling event. Considering
the estimated incremental fuel savings
from the new refueling emission
standards, we have concluded that this
rule is not likely to have any adverse
energy effects.
Regulation
ASTM D975–22, Standard Specification for Diesel Fuel.’’ ...........
Summary
40 CFR 600.011(c), 600.116–
The procedure describes how to measure energy consumption
12(a), 600.210–12(d), and
and range from electric vehicles. This is an updated version
600.311–12(j) and (k). 40
of the document currently specified in the regulation.
CFR 1066.501(a) and
1066.1010(b).
40 CFR 1066.501(a),
The recommended practice describes how to measure fuel
1066.1001, and 1066.1010(b).
economy and emissions from light-duty vehicles, including hybrid-electric vehicles. This final rule cites the reference document in an additional place in the regulation.
from early-life exposure to carcinogens.
Washington, DC: Risk Assessment Forum. EPA/630/
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R–03/003F. https://www3.epa.gov/airtoxics/
childrens_supplement_final.pdf.
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Standard or test method
Regulation
SAE J1979–2, April 22, 2021, E/E Diagnostic Test Modes:
OBDonUDS.
40 CFR 1036.150(v) and
1036.810(c).
SAE J2263, May 2020, Road Load Measurement Using Onboard Anemometry and Coastdown Techniques.
SAE J2711, May 2020, Recommended Practice for Measuring
Fuel Economy and Emissions of Hybrid-Electric and Conventional Heavy-Duty Vehicles.
SAE J2841, March 2009, Utility Factor Definitions for Plug-In
Hybrid Electric Vehicles Using 2001 U.S. DOT National
Household Travel Survey Data.
In accordance with the requirements
of 1 CFR 51.5, we are incorporating by
reference the use of test methods and
standards from the California Air
Resources Board (CARB), published by
The standard includes information describing interface protocols
for onboard diagnostic systems. This is a newly referenced
standard.
40 CFR 1037.528 introductory
The procedure describes how to perform coastdown measuretext, (a), (b), (d), and (f),
ments with light-duty and heavy-duty vehicles. This is an up1037.665(a), and
dated version of the document currently specified in the regu1037.810(e). 40 CFR
lation. We are keeping the reference to the older version of
1066.301(b), 1066.305,
the same procedure to allow for continued testing with that
1066.310(b), 1066.1010(b).
procedure through model year 2025.
40 CFR 1066.501(a),
The recommended practice describes how to measure fuel
1066.1001, and 1066.1010(b).
economy and emissions from heavy-duty vehicles, including
hybrid-electric vehicles. This is an updated version of the document currently specified in the regulation.
40 CFR 1037.550(a) and
The standard practice establishes terminology and procedures
1037.810(e).
for calculating emission rates and fuel consumption for plug-in
hybrid electric vehicles.
the State of California in the California
Code of Regulations (CCR). The
referenced standards and test methods
may be obtained through the CARB
website (www.arb.ca.gov) or by calling
Standard or test method
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The following standards are already
approved for the reg text in which they
appear: ASTM D1267; ASTM D1838;
ASTM D2163; ASTM D2158; ASTM
D2598; ASTM D2713; ASTM D5291;
ASTM D6667; GEM Phase 2; ISO/IEC
18004:2006(E); ISO 28580; NIST Special
Publication 811; NIST Technical Note
1297; SAE J30; SAE J1263; SAE J1527;
SAE J2263 DEC2008; SAE J2996.
J. Executive Order 12898: Federal
Actions To Address Environmental
Justice in Minority Populations and
Low-Income Populations
Executive Order 12898 (59 FR 7629,
February 16, 1994) directs Federal
agencies, to the greatest extent
practicable and permitted by law, to
make environmental justice part of their
mission by identifying and addressing,
as appropriate, disproportionately high
01:01 Jan 24, 2023
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(916) 322–2884. We are incorporating by
reference the following CARB
documents:
Regulation
2019 13 CCR 1968.2: Title 13. Motor Vehicles, Division 3. Air
Resources Board, Chapter 1. Motor Vehicle Pollution Control
Devices, Article 2. Approval of Motor Vehicle Pollution Control
Devices (New Vehicles), § 1968.2. Malfunction and Diagnostic
System Requirements—2004 and Subsequent Model-Year
Passenger Cars, Light-Duty Trucks, and Medium-Duty Vehicles and Engines.
2019 13 CCR 1968.5: Title 13. Motor Vehicles, Division 3. Air
Resources Board, Chapter 1. Motor Vehicle Pollution Control
Devices, Article 2. Approval of Motor Vehicle Pollution Control
Devices (New Vehicles), § 1968.5. Enforcement of Malfunction
and Diagnostic System Requirements for 2004 and Subsequent Model-Year Passenger Cars, Light-Duty Trucks, and
Medium-Duty Vehicles and Engines.
2019 13 CCR 1971.1: Title 13. Motor Vehicles, Division 3. Air
Resources Board, Chapter 1. Motor Vehicle Pollution Control
Devices, Article 2. Approval of Motor Vehicle Pollution Control
Devices (New Vehicles), § 1971.1. On-Board Diagnostic System Requirements—2010 and Subsequent Model-Year
Heavy-Duty Engines.
13 CA ADC 1971.5: 2019 CA REG TEXT 504962 (NS) California’s 2019 heavy-duty OBD requirements, 13 CA ADC
1971.5. Enforcement of Malfunction and Diagnostic System
Requirements for 2010 and Subsequent Model-Year HeavyDuty Engines.
VerDate Sep<11>2014
Summary
Summary
40 CFR 1036.110(b),
The CARB standards establish requirements for onboard diag1036.111(a), and 1036.810(d).
nostic systems for heavy-duty vehicles. These are newly referenced standards.
40 CFR 1036.110(b) and
1036.810(d).
The CARB standards establish requirements for onboard diagnostic systems for heavy-duty vehicles. These are newly referenced standards.
40 CFR 1036.110(b),
1036.111(a), 1036.150(v),
and 1036.810(d).
The CARB standards establish requirements for onboard diagnostic systems for heavy-duty vehicles. This is a newly referenced standard.
40 CFR 1036.110(b) and
1036.810(d).
The California standards establish requirements for onboard diagnostic systems for heavy-duty vehicles. These are newly
referenced standards.
and adverse human health or
environmental effects of their programs,
policies, and activities on minority
populations (people of color and/or
indigenous peoples) and low-income
populations.
The EPA believes that the human
health or environmental conditions that
exist prior to this action result in or
have the potential to result in
disproportionate and adverse human
health or environmental effects on
people of color, low-income populations
and/or indigenous peoples. EPA
provides a summary of the evidence for
potentially disproportionate and
adverse effects among people of color
and low-income populations in Section
VII.H of this preamble.
EPA believes that this action is likely
to reduce existing disproportionate and
adverse effects on people of color, low-
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income populations and/or indigenous
peoples. The information supporting
this Executive Order review is
contained in Section VII.H of this
preamble and Chapter 4.3 and Chapter
6.4.9 of the RIA, and all supporting
documents have been placed in the
public docket for this action.
Section VII.H of this preamble
summarizes evidence that communities
with environmental justice concerns are
disproportionately impacted by mobile
source emissions and will therefore
benefit from the anticipated emission
reductions. Section VII.H.1 also presents
the results of new work showing that,
relative to the rest of the population,
people living near truck routes are more
likely to be people of color and have
lower incomes than the general
population. EPA’s review of populations
living near truck routes and the study of
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NO2 reductions during the COVID
lockdown together provide evidence
that motor vehicle emission reductions
may reduce disparities in exposure to
traffic-related air pollution.
With respect to emission reductions
and associated improvements in air
quality, EPA has determined that this
rule will benefit all U.S. populations,
including people of color, low-income
populations, and indigenous peoples.
Section VI of this preamble presents the
estimated emission reductions,
including substantial reductions in NOX
and other criteria and toxic pollutants.
Section VII of this preamble presents the
projected air quality impacts. Air
quality modeling predicts that this final
rule will decrease ambient
concentrations of air pollutants in 2045,
including significant improvements in
ozone concentrations. Ambient PM2.5,
NO2 and CO concentrations are also
predicted to decrease in 2045 as a result
of this final rule. We also expect this
rule’s emission reductions to reduce air
pollution in close proximity to major
roadways.
In terms of benefits to human health,
reduced ambient concentrations of
ozone and PM2.5 will reduce many
adverse environmental and human
health impacts in 2045, including
reductions in premature deaths and
many nonfatal illnesses. These health
benefits, described in Section VIII of
this preamble, apply for all U.S.
populations, including people of color,
low-income populations, and
indigenous peoples.
EPA conducted a demographic
analysis of air quality modeling data in
2045 to examine trends in human
exposure to future air quality in
scenarios both with and without this
final rule. That analysis, summarized in
Section VII.H.2 of this preamble and
presented in more detail in RIA Chapter
6.3.9, supports the conclusion that in
the 2045 baseline, nearly double the
number of people of color live within
areas with the worst ozone and PM2.5 air
quality compared to non-Hispanic
whites. We also found that the largest
predicted improvements in both ozone
and PM2.5 are estimated to occur in
areas with the worst baseline air quality.
This final rule will improve air quality
for people of color; however, disparities
in PM2.5 and ozone exposure are
projected to remain.
EPA additionally identified
environmental justice concerns and took
the following actions to enable
meaningful involvement in this
rulemaking, including: (1) Contacting
individuals in environmental justice
groups to provide information on preregistration for the public hearings for
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01:01 Jan 24, 2023
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4469
the proposed rule (March 17, 2022); (2)
contacting individuals in environmental
justice groups again when the proposed
rule was published in the Federal
Register (March 28, 2022); (3) providing
information on our website in both
Spanish and English, as well as
providing Spanish translation during
the public hearings for the rule; (4)
providing additional time to participate
in the public hearings for the proposed
rule, including extending the hearings
by one day and providing for evening
hours; (5) providing an ‘‘Overview of
EPA’s Heavy Duty Vehicle Proposal for
EJ Stakeholders’’ on April 18, 2022; (6)
posting materials on our website for the
proposed rule, including a copy of
materials used for the overview on April
18, 2022 and a fact sheet specific to
transportation and environmental
justice with information relevant to the
proposed rule and related EPA actions.
Environmental Protection Agency, 1200
Pennsylvania Ave. NW, Washington, DC
20004. Note that under CAA section
307(b)(2), the requirements established
by this final rule may not be challenged
separately in any civil or criminal
proceedings brought by EPA to enforce
these requirements.
K. Congressional Review Act
This action is subject to the
Congressional Review Act, and EPA will
submit a rule report to each House of
the Congress and to the Comptroller
General of the United States. This action
is a ‘‘major rule’’ as defined by 5 U.S.C.
804(2).
40 CFR Part 2
Administrative practice and
procedure, Confidential business
information, Courts, Environmental
protection, Freedom of information,
Government employees.
L. Judicial Review
Under CAA section 307(b)(1), judicial
review of this final rule is available only
by filing a petition for review in the U.S.
Court of Appeals for the District of
Columbia Circuit by March 27, 2023.
Under CAA section 307(d)(7)(B), only
an objection to this final rule that was
raised with reasonable specificity
during the period for public comment
can be raised during judicial review.
CAA section 307(d)(7)(B) also provides
a mechanism for EPA to convene a
proceeding for reconsideration, ‘‘[i]f the
person raising an objection can
demonstrate to EPA that it was
impracticable to raise such objection
within [the period for public comment]
or if the grounds for such objection
arose after the period for public
comment (but within the time specified
for judicial review) and if such objection
is of central relevance to the outcome of
the rule.’’ Any person seeking to make
such a demonstration should submit a
Petition for Reconsideration to the
Office of the Administrator,
Environmental Protection Agency,
Room 3000, William Jefferson Clinton
Building, 1200 Pennsylvania Ave. NW,
Washington, DC 20460, with an
electronic copy to the person listed in
FOR FURTHER INFORMATION CONTACT, and
the Associate General Counsel for the
Air and Radiation Law Office, Office of
General Counsel (Mail Code 2344A),
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XIII. Statutory Provisions and Legal
Authority
Statutory authority for this
rulemaking is in the Clean Air Act (42
U.S.C. 7401–7671q), including CAA
sections 202, 203, 206, 207, 208, 213,
216, and 301 (42 U.S.C. 7521, 7522,
7525, 7541, 7542, 7547, 7550, and
7601); the Energy Policy and
Conservation Act (49 U.S.C. 32901–
32919q); and the Act to Prevent
Pollution from Ships (33 U.S.C. 1901–
1912).
List of Subjects
40 CFR Part 59
Air pollution control, Confidential
business information, Labeling, Ozone,
Reporting and recordkeeping
requirements, Volatile organic
compounds.
40 CFR Part 60
Administrative practice and
procedure, Air pollution control,
Aluminum, Beverages, Carbon
monoxide, Chemicals, Coal, Electric
power plants, Fluoride, Gasoline, Glass
and glass products, Grains, Greenhouse
gases, Household appliances, Industrial
facilities, Insulation, Intergovernmental
relations, Iron, Labeling, Lead, Lime,
Metals, Motor vehicles, Natural gas,
Nitrogen dioxide, Petroleum, Phosphate,
Plastics materials and synthetics,
Polymers, Reporting and recordkeeping
requirements, Rubber and rubber
products, Sewage disposal, Steel, Sulfur
oxides, Vinyl, Volatile organic
compounds, Waste treatment and
disposal, Zinc.
40 CFR Part 80
Environmental protection,
Administrative practice and procedure,
Air pollution control, Diesel fuel, Fuel
additives, Gasoline, Imports, Oil
imports, Petroleum, Renewable fuel.
40 CFR Part 85
Confidential business information,
Greenhouse gases, Imports, Labeling,
Motor vehicle pollution, Reporting and
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recordkeeping requirements, Research,
Warranties.
40 CFR Part 86
Environmental protection,
Administrative practice and procedure,
Confidential business information,
Incorporation by reference, Labeling,
Motor vehicle pollution, Reporting and
recordkeeping requirements.
40 CFR Part 600
Environmental protection,
Administrative practice and procedure,
Electric power, Fuel economy,
Incorporation by reference, Labeling,
Reporting and recordkeeping
requirements.
40 CFR Part 1027
Environmental protection,
Administrative practice and procedure,
Air pollution control, Confidential
business information, Imports,
Reporting and recordkeeping
requirements.
40 CFR Part 1030
Environmental protection, Air
pollution control, Aircraft, Greenhouse
gases.
40 CFR Part 1031
Environmental protection, Aircraft,
confidential business information.
40 CFR Part 1036
Environmental protection,
Administrative practice and procedure,
Air pollution control, Confidential
business information, Greenhouse gases,
Incorporation by reference, Labeling,
Motor vehicle pollution, Reporting and
recordkeeping requirements,
Warranties.
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40 CFR Part 1037
Environmental protection,
Administrative practice and procedure,
Air pollution control, Confidential
business information, Incorporation by
reference, Labeling, Motor vehicle
pollution, Reporting and recordkeeping
requirements, Warranties.
40 CFR Part 1039
Environmental protection,
Administrative practice and procedure,
Air pollution control, Confidential
business information, Imports, Labeling,
Penalties, Reporting and recordkeeping
requirements, Warranties.
01:01 Jan 24, 2023
Jkt 259001
Environmental protection,
Administrative practice and procedure,
Air pollution control, Confidential
business information, Environmental
protection, Imports, Labeling, Penalties,
Reporting and recordkeeping
requirements, Vessels, Warranties.
40 CFR Part 1043
Environmental protection,
Administrative practice and procedure,
Air pollution control, Imports,
Reporting and recordkeeping
requirements, Vessels.
40 CFR Part 1045
Environmental protection,
Administrative practice and procedure,
Air pollution control, Confidential
business information, Imports, Labeling,
Penalties, Reporting and recordkeeping
requirements, Warranties.
40 CFR Part 1048
Environmental protection,
Administrative practice and procedure,
Air pollution control, Confidential
business information, Imports, Labeling,
Penalties, Reporting and recordkeeping
requirements, Research, Warranties.
40 CFR Parts 1051 and 1054
40 CFR Part 1033
Environmental protection,
Administrative practice and procedure,
Confidential business information,
Environmental protection, Labeling,
Penalties, Railroads, Reporting and
recordkeeping requirements.
VerDate Sep<11>2014
40 CFR Part 1042
Environmental protection,
Administrative practice and procedure,
Air pollution control, Confidential
business information, Imports, Labeling,
Penalties, Reporting and recordkeeping
requirements, Warranties.
40 CFR Part 1060
Environmental protection,
Administrative practice and procedure,
Air pollution control, Confidential
business information, Imports,
Incorporation by reference, Labeling,
Penalties, Reporting and recordkeeping
requirements, Warranties.
40 CFR Part 1065
Environmental protection,
Administrative practice and procedure,
Air pollution control, Incorporation by
reference, Reporting and recordkeeping
requirements, Research.
40 CFR Part 1066
Environmental protection, Air
pollution control, Incorporation by
reference, Reporting and recordkeeping
requirements.
40 CFR Part 1068
Environmental protection,
Administrative practice and procedure,
Air pollution control, Confidential
business information, Imports, Motor
vehicle pollution, Penalties, Reporting
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and recordkeeping requirements,
Warranties.
40 CFR Part 1090
Environmental protection,
Administrative practice and procedure,
Air pollution control, Diesel fuel, Fuel
additives, Gasoline, Imports, Oil
imports, Petroleum, Renewable fuel.
Michael S. Regan,
Administrator.
For the reasons set out in the
preamble, we are amending title 40,
chapter I of the Code of Federal
Regulations as set forth below.
PART 2—PUBLIC INFORMATION
1. The authority citation for part 2
continues to read as follows:
■
Authority: 5 U.S.C. 552, 552a, 553; 28
U.S.C. 509, 510, 534; 31 U.S.C. 3717.
2. Amend § 2.301 by adding and
reserving paragraph (i) and adding
paragraph (j) to read as follows:
■
§ 2.301 Special rules governing certain
information obtained under the Clean Air
Act.
*
*
*
*
*
(j) Requests for or release of
information subject to a confidentiality
determination through rulemaking as
specified in 40 CFR part 1068. This
paragraph (j) describes provisions that
apply for a wide range of engines,
vehicles, and equipment that are subject
to emission standards and other
requirements under the Clean Air Act.
This includes motor vehicles and motor
vehicle engines, nonroad engines and
nonroad equipment, aircraft and aircraft
engines, and stationary engines. It also
includes portable fuel containers
regulated under 40 CFR part 59, subpart
F, and fuel tanks, fuel lines, and related
fuel-system components regulated
under 40 CFR part 1060. Regulatory
provisions related to confidentiality
determinations for these products are
codified broadly in 40 CFR part 1068,
with additional detailed provisions for
specific sectors in the regulatory parts
referenced in 40 CFR 1068.1. References
in this paragraph (j) to 40 CFR part 1068
also include these related regulatory
parts.
(1) Unless noted otherwise, 40 CFR
2.201 through 2.215 do not apply for
information covered by the
confidentiality determinations in 40
CFR part 1068 if EPA has determined
through rulemaking that information to
be any of the following pursuant to 42
U.S.C. 7414 or 7542(c) in a rulemaking
subject to 42 U.S.C. 7607(d):
(i) Emission data as defined in
paragraph (a)(2)(i) of this section.
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(ii) Data not entitled to confidential
treatment.
(2) Unless noted otherwise, §§ 2.201
through 2.208 do not apply for
information covered by the
confidentiality determinations in 40
CFR part 1068 if EPA has determined
through rulemaking that information to
be entitled to confidential treatment
pursuant to 42 U.S.C. 7414 or 7542(c) in
a rulemaking subject to 42 U.S.C.
7607(d). EPA will treat such information
as confidential in accordance with the
provisions of §§ 2.209 through 2.215,
subject to paragraph (j)(4) of this
section.
(3) EPA will deny a request for
information under 5 U.S.C. 552(b)(4) if
EPA has determined through
rulemaking that the information is
entitled to confidential treatment under
40 CFR part 1068. The denial
notification will include a regulatory
cite to the appropriate determination.
(4) A determination made pursuant to
42 U.S.C. 7414 or 7542 in a rulemaking
subject to 42 U.S.C. 7607(d) that
information specified in 40 CFR part
1068 is entitled to confidential
treatment shall continue in effect unless
EPA takes one of the following actions
to modify the determination:
(i) EPA determines, pursuant to 5
U.S.C. 552(b)(4) and the Clean Air Act
(42 U.S.C. 7414; 7542(c)) in a
rulemaking subject to 42 U.S.C. 7607(d),
that the information is entitled to
confidential treatment, or that the
information is emission data or data that
is otherwise not entitled to confidential
treatment by statute or regulation.
(ii) EPA determines, pursuant to 5
U.S.C. 552(b)(4) and the Clean Air Act
(42 U.S.C. 7414; 7542(c)) that the
information is emission data or data that
is otherwise clearly not entitled to
confidential treatment by statute or
regulation under 40 CFR 2.204(d)(2).
(iii) The Office of General Counsel
revisits an earlier determination,
pursuant to 5 U.S.C. 552(b)(4) and the
Clean Air Act (42 U.S.C. 7414; 7542(c)),
that the information is entitled to
confidential treatment because of a
change in the applicable law or newly
discovered or changed facts. Prior to a
revised final determination, EPA shall
afford the business an opportunity to
submit a substantiation on the pertinent
issues to be considered, including any
described in §§ 2.204(e)(4) or 2.205(b),
within 15 days of the receipt of the
notice to substantiate. If, after
consideration of any timely comments
made by the business in its
substantiation, the Office of General
Counsel makes a revised final
determination that the information is
not entitled to confidential treatment
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01:01 Jan 24, 2023
Jkt 259001
under 42 U.S.C. 7414 or 7542, EPA will
notify the business in accordance with
§ 2.205(f)(2).
(5) The provisions of 40 CFR 2.201
through 2.208 continue to apply for the
categories of information identified in
40 CFR 1068.11(c) for which there is no
confidentiality determination in 40 CFR
part 1068.
PART 59—NATIONAL VOLATILE
ORGANIC COMPOUND EMISSION
STANDARDS FOR CONSUMER AND
COMMERCIAL PRODUCTS
3. The authority citation for part 59
continues to read as follows:
■
Authority: 42 U.S.C. 7414 and 7511b(e).
■
4. Revise § 59.695 to read as follows:
§ 59.695 What provisions apply to
confidential information?
The provisions of 40 CFR 1068.10 and
1068.11 apply for information you
submit under this part.
PART 60—STANDARDS OF
PERFORMANCE FOR NEW
STATIONARY SOURCES
5. The authority citation for part 60
continues to read as follows:
Authority: 42 U.S.C. 7401 et seq.
6. Amend § 60.4202 by revising
paragraph (g) introductory text to read
as follows:
■
§ 60.4202 What emission standards must I
meet for emergency engines if I am a
stationary CI internal combustion engine
manufacturer?
*
*
*
*
(g) Notwithstanding the requirements
in paragraphs (a) through (d) of this
section, stationary emergency CI ICE
identified in paragraphs (a) and (c) of
this section may be certified to the
provisions of 40 CFR part 1042 for
commercial engines that are applicable
for the engine’s model year,
displacement, power density, and
maximum engine power if the engines
will be used solely in either or both of
the locations identified in paragraphs
(g)(1) and (2) of this section. Engines
that would be subject to the Tier 4
standards in 40 CFR part 1042 that are
used solely in either or both of the
locations identified in paragraphs (g)(1)
and (2) of this section may instead
continue to be certified to the previous
tier of standards in 40 CFR part 1042.
The previous tier is Tier 3 in most cases;
however, the previous tier is Tier 2 if
there are no Tier 3 standards specified
for engines of a certain size or power
rating.
*
*
*
*
*
■ 7. Revise § 60.4218 to read as follows:
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§ 60.4218 What General Provisions and
confidential information provisions apply to
me?
(a) Table 8 to this subpart shows
which parts of the General Provisions in
§§ 60.1 through 60.19 apply to you.
(b) The provisions of 40 CFR 1068.10
and 1068.11 apply for engine
manufacturers. For others, the general
confidential business information (CBI)
provisions apply as described in 40 CFR
part 2.
■ 8. Revise § 60.4246 to read as follows:
§ 60.4246 What General Provisions and
confidential information provisions apply to
me?
(a) Table 3 to this subpart shows
which parts of the General Provisions in
§§ 60.1 through 60.19 apply to you.
(b) The provisions of 40 CFR 1068.10
and 1068.11 apply for engine
manufacturers. For others, the general
confidential business information (CBI)
provisions apply as described in 40 CFR
part 2.
PART 80—REGULATION OF FUELS
AND FUEL ADDITIVES
■
*
4471
9. The authority citation for part 80
continues to read as follows:
■
Authority: 42 U.S.C. 7414, 7521, 7542,
7545, and 7601(a).
Subpart B [Removed and reserved]
■
10. Remove and reserve subpart B.
PART 85—CONTROL OF AIR
POLLUTION FROM MOBILE SOURCES
11. The authority citation for part 85
continues to read as follows:
■
Authority: 42 U.S.C. 7401–7671q.
12. Amend § 85.1501 by revising
paragraph (a) to read as follows:
■
§ 85.1501
Applicability.
(a) Except where otherwise indicated,
this subpart is applicable to motor
vehicles offered for importation or
imported into the United States for
which the Administrator has
promulgated regulations under 40 CFR
part 86, subpart D or S, prescribing
emission standards, but which are not
covered by certificates of conformity
issued under section 206(a) of the Clean
Air Act (i.e., which are nonconforming
vehicles as defined in § 85.1502), as
amended, and part 86 at the time of
conditional importation. Compliance
with regulations under this subpart
shall not relieve any person or entity
from compliance with other applicable
provisions of the Clean Air Act. This
subpart no longer applies for heavy-duty
engines certified under 40 CFR part 86,
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subpart A, or 40 CFR part 1036;
references in this subpart to ‘‘engines’’
therefore apply only for replacement
engines intended for installation in
motor vehicles that are subject to this
subpart.
*
*
*
*
*
§ 85.1513
[Amended]
13. Amend § 85.1513 by removing and
reserving paragraph (e)(5).
■ 14. Revise § 85.1514 to read as
follows:
■
§ 85.1514 Treatment of confidential
information.
The provisions of 40 CFR 1068.10 and
1068.11 apply for information you
submit under this subpart.
■ 15. Amend § 85.1515 by revising
paragraph (a)(2)(ii)(A) to read as follows:
§ 85.1515 Emission standards and test
procedures applicable to imported
nonconforming motor vehicles and motor
vehicle engines.
(a) * * *
(2) * * *
(ii) * * *
(A) Exhaust and fuel economy tests.
You must measure emissions over the
FTP driving cycle and the highway fuel
economy driving cycle as specified in
40 CFR 1066.801 to meet the fuel
economy requirements in 40 CFR part
600 and demonstrate compliance with
the exhaust emission standards in 40
CFR part 86 (other than PM). Measure
exhaust emissions and fuel economy
with the same test procedures used by
the original manufacturer to test the
vehicle for certification. However, you
must use an electric dynamometer
meeting the requirements of 40 CFR part
1066, subpart B, unless we approve a
different dynamometer based on
excessive compliance costs. If you
certify based on testing with a different
dynamometer, you must state in the
application for certification that all
vehicles in the emission family will
comply with emission standards if
tested on an electric dynamometer.
*
*
*
*
*
■ 16. Amend § 85.1701 by revising
paragraphs (a)(1), (b), and (c) to read as
follows:
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§ 85.1701
General applicability.
(a) * * *
(1) Beginning January 1, 2014, the
exemption provisions of 40 CFR part
1068, subpart C, apply instead of the
provisions of this subpart for heavyduty motor vehicle engines and heavyduty motor vehicles regulated under 40
CFR part 86, subpart A, 40 CFR part
1036, or 40 CFR part 1037, except that
the nonroad competition exemption of
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40 CFR 1068.235 and the nonroad
hardship exemption provisions of 40
CFR 1068.245, 1068.250, and 1068.255
do not apply for motor vehicle engines.
Note that the provisions for emergency
vehicle field modifications in § 85.1716
continue to apply for heavy-duty
engines.
*
*
*
*
*
(b) The provisions of 40 CFR 1068.10
and 1068.11 apply for information you
submit under this subpart.
(c) References to engine families and
emission control systems in this subpart
or in 40 CFR part 1068 apply to
durability groups and test groups as
applicable for manufacturers certifying
vehicles under the provisions of 40 CFR
part 86, subpart S.
*
*
*
*
*
§ 85.1712
[Removed and Reserved]
17. Remove and reserve § 85.1712.
18. Revise § 85.1808 to read as
follows:
■
■
§ 85.1808 Treatment of confidential
information.
The provisions of 40 CFR 1068.10 and
1068.11 apply for information you
submit under this subpart.
■ 19. Amend § 85.1901 by revising
paragraph (a) to read as follows:
§ 85.1901
Applicability.
(a) The requirements of this subpart
shall be applicable to all 1972 and later
model year motor vehicles and motor
vehicle engines, except that the
provisions of 40 CFR 1068.501 apply
instead for heavy-duty motor vehicle
engines and heavy-duty motor vehicles
certified under 40 CFR part 86, subpart
A, or 40 CFR part 1036 or 1037 starting
January 1, 2018.
*
*
*
*
*
■ 20. Revise § 85.1909 to read as
follows:
§ 85.1909 Treatment of confidential
information.
The provisions of 40 CFR 1068.10 and
1068.11 apply for information you
submit under this subpart.
■ 21. Revise the heading of subpart V to
read as follows:
Subpart V—Warranty Regulations and
Voluntary Aftermarket Part
Certification Program
22. Amend § 85.2102 by revising
paragraphs (a)(1), (2), (4) through (6),
(10), and (13) to read as follows:
■
§ 85.2102
Definitions.
(a) * * *
(1) Act means Part A of Title II of the
Clean Air Act, 42 U.S.C. 7421 et seq.
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(2) Office Director means the Director
for the Office of Transportation and Air
Quality in the Office of Air and
Radiation of the Environmental
Protection Agency or other authorized
representative of the Office Director.
*
*
*
*
*
(4) Emission performance warranty
means that warranty given pursuant to
this subpart and 42 U.S.C. 7541(b).
(5) Emission warranty means a
warranty given pursuant to this subpart
and 42 U.S.C. 7541(a) or (b).
(6) Model year means the
manufacturer’s annual production
period as described in subpart X of this
part.
*
*
*
*
*
(10) Useful life means that period
established pursuant to 42 U.S.C.
7521(d) and regulations promulgated
thereunder.
*
*
*
*
*
(13) Written instructions for proper
maintenance and use means those
maintenance and operation instructions
specified in the owner’s manual as
being necessary to assure compliance of
a vehicle with applicable emission
standards for the useful life of the
vehicle that are:
(i) In accordance with the instructions
specified for performance on the
manufacturer’s prototype vehicle used
in certification (including those
specified for vehicles used under
special circumstances); and
(ii) In compliance with the
requirements of 40 CFR 86.1808; and
(iii) In compliance with any other
EPA regulations governing maintenance
and use instructions.
*
*
*
*
*
■ 23. Amend § 85.2103 by revising
paragraph (a)(3) to read as follows:
§ 85.2103
Emission performance warranty.
(a) * * *
(3) Such nonconformity results or will
result in the vehicle owner having to
bear any penalty or other sanction
(including the denial of the right to use
the vehicle) under local, State or Federal
law, then the manufacturer shall remedy
the nonconformity at no cost to the
owner; except that, if the vehicle has
been in operation for more than 24
months or 24,000 miles, the
manufacturer shall be required to
remedy only those nonconformities
resulting from the failure of any of the
specified major emission control
components listed in 42 U.S.C.
7541(i)(2) or components which have
been designated by the Administrator
under 42 U.S.C. 7541(i)(2) to be
specified major emission control
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Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
components until the vehicle has been
in operation for 8 years or 80,000 miles.
*
*
*
*
*
■ 24. Amend § 85.2104 by revising
paragraphs (a) and (h) introductory text
to read as follows:
§ 85.2104 Owners’ compliance with
instructions for proper maintenance and
use.
(a) An emission warranty claim may
be denied on the basis of
noncompliance by a vehicle owner with
the written instructions for proper
maintenance and use.
*
*
*
*
*
(h) In no case may a manufacturer
deny an emission warranty claim on the
basis of—
*
*
*
*
*
■ 25. Amend § 85.2106 by revising
paragraphs (b) introductory text, (c), (d)
introductory text, (d)(2), and (g) to read
as follows:
§ 85.2106
Warranty claim procedures.
tkelley on DSK125TN23PROD with RULES2
*
*
*
*
*
(b) A claim under any emission
warranty required by 42 U.S.C. 7541(a)
or (b) may be submitted by bringing a
vehicle to:
*
*
*
*
*
(c) To the extent required by any
Federal or State law, whether statutory
or common law, a vehicle manufacturer
shall be required to provide a means for
non-franchised repair facilities to
perform emission warranty repairs.
(d) The manufacturer of each vehicle
to which the warranty is applicable
shall establish procedures as to the
manner in which a claim under the
emission warranty is to be processed.
The procedures shall—
*
*
*
*
*
(2) Require that if the facility at which
the vehicle is initially presented for
repair is unable for any reason to honor
the particular claim, then, unless this
requirement is waived in writing by the
vehicle owner, the repair facility shall
forward the claim to an individual or
office authorized to make emission
warranty determinations for the
manufacturer.
*
*
*
*
*
(g) The vehicle manufacturer shall
incur all costs associated with a
determination that an emission
warranty claim is valid.
■ 26. Amend § 85.2107 by revising
paragraphs (a) and (b) to read as follows:
§ 85.2107
Warranty remedy.
(a) The manufacturer’s obligation
under the emission warranties provided
under 42 U.S.C. 7541(a) and (b) shall be
to make all adjustments, repairs or
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replacements necessary to assure that
the vehicle complies with applicable
emission standards of the U.S.
Environmental Protection Agency, that
it will continue to comply for the
remainder of its useful life (if proper
maintenance and operation are
continued), and that it will operate in a
safe manner. The manufacturer shall
bear all costs incurred as a result of the
above obligation, except that after the
first 24 months or 24,000 miles
(whichever first occurs) the
manufacturer shall be responsible only
for:
(1) The adjustment, repair or
replacement of any of the specified
major emission control components
listed in 42 U.S.C. 7541(i)(2) or
components which have been
designated by the administrator to be
specified major emission control
components until the vehicle has been
in operation for 8 years or 80,000 miles;
and
(2) All other components which must
be adjusted, repaired or replaced to
enable a component adjusted, repaired,
or replaced under paragraph (a)(1) of
this section to perform properly.
(b) Manufacturers shall be liable for
the total cost of the remedy for any
vehicle validly presented for repair
under an emission warranty to any
authorized service facility authorized by
the vehicle manufacturer. State or local
limitations as to the extent of the
penalty or sanction imposed upon an
owner of a failed vehicle shall have no
bearing on this liability.
*
*
*
*
*
■ 27. Amend § 85.2109 by revising
paragraphs (a) introductory text and
(a)(6) to read as follows:
§ 85.2109 Inclusion of warranty provisions
in owners’ manuals and warranty booklets.
(a) A manufacturer shall furnish with
each new motor vehicle, a full
explanation of the emission warranties
required by 42 U.S.C. 7541(a) and (b),
including at a minimum the following
information:
*
*
*
*
*
(6) An explanation that an owner may
obtain further information concerning
the emission warranties or that an
owner may report violations of the
terms of the emission warranties
provided under 42 U.S.C. 7541(a) and
(b) by contacting the Director,
Compliance Division, Environmental
Protection Agency, 2000 Traverwood
Dr, Ann Arbor, MI 48105 (Attention:
Warranty) or email to: complianceinfo@
epa.gov.
*
*
*
*
*
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4473
28. Amend § 85.2111 by revising the
introductory text and paragraphs (b)
introductory text, (c), and (d) to read as
follows:
■
§ 85.2111
Warranty enforcement.
The following acts are prohibited and
may subject a manufacturer to a civil
penalty as described in paragraph (d) of
this section:
*
*
*
*
*
(b) Failing or refusing to comply with
the terms and conditions of the
emission warranties provided under 42
U.S.C. 7541(a) and (b) with respect to
any vehicle to which this subpart
applies. Acts constituting such a failure
or refusal shall include, but are not
limited to, the following:
*
*
*
*
*
(c) To provide directly or indirectly in
any communication to the ultimate
purchaser or any subsequent purchaser
that emission warranty coverage is
conditioned upon the use of any name
brand component, or system or upon
service (other than a component or
service provided without charge under
the terms of the purchase agreement),
unless the communication is made
pursuant to a written waiver by the
Office Director.
(d) The maximum penalty value is
$37,500 for each offense that occurs
after November 2, 2015. Maximum
penalty limits may be adjusted based on
the Consumer Price Index as described
at 40 CFR part 19.
*
*
*
*
*
■ 29. Revise § 85.2123 to read as
follows:
§ 85.2123 Treatment of confidential
information.
The provisions of 40 CFR 1068.10 and
1068.11 apply for information you
submit under this subpart.
■ 30. Revise the heading for subpart W
to read as follows:
Subpart W—Emission Control System
Performance Warranty Tests
PART 86—CONTROL OF EMISSIONS
FROM NEW AND IN-USE HIGHWAY
VEHICLES AND ENGINES
31. The authority citation for part 86
continues to read as follows:
■
Authority: 42 U.S.C. 7401–7671q.
32. Amend § 86.007–11 by revising
paragraphs (f) and (g) introductory text
to read as follows:
■
§ 86.007–11 Emission standards and
supplemental requirements for 2007 and
later model year diesel heavy-duty engines
and vehicles.
*
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*
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*
*
4474
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
(f) Model year 2007 and later dieselfueled heavy-duty engines and vehicles
for sale in Guam, American Samoa, or
the Commonwealth of the Northern
Mariana Islands may be subject to
alternative standards under 40 CFR
1036.655.
(g) Model years 2018 through 2026
engines at or above 56 kW that will be
installed in specialty vehicles as
allowed by 40 CFR 1037.605 may meet
alternate emission standards as follows:
*
*
*
*
*
■ 33. Amend § 86.008–10 by revising
paragraph (g) introductory text to read
as follows:
§ 86.008–10 Emission standards for 2008
and later model year Otto-cycle heavy-duty
engines and vehicles.
*
*
*
*
*
(g) Model years 2018 through 2026
engines that will be installed in
specialty vehicles as allowed by 40 CFR
1037.605 may meet alternate emission
standards as follows:
*
*
*
*
*
■ 34. Amend § 86.010–18 by:
■ a. Revising paragraph (a) introductory
text.
■ b. Removing and reserving paragraph
(o)
The revision reads as follows:
§ 86.010–18 On-board Diagnostics for
engines used in applications greater than
14,000 pounds GVWR.
(a) General. Heavy-duty engines
intended for use in a heavy-duty vehicle
weighing more than 14,000 pounds
GVWR must be equipped with an onboard diagnostic (OBD) system capable
of monitoring all emission-related
engine systems or components during
the life of the engine. The OBD
requirements of 40 CFR 1036.110 apply
starting in model year 2027. In earlier
model years, manufacturers may meet
the requirements of this section or the
requirements of 40 CFR 1036.110. Note
that 40 CFR 1036.150(v) allows for an
alternative communication protocol
before model year 2027. The OBD
system is required to detect all
malfunctions specified in paragraphs
l1n x
§ 86.016–1
General applicability.
(a) Applicability. The provisions of
this subpart apply for certain types of
new heavy-duty engines and vehicles as
described in this section. As described
in paragraph (j) of this section, most of
this subpart no longer applies starting
with model year 2027. Note that this
subpart does not apply for light-duty
vehicles, light-duty trucks, mediumduty passenger vehicles, or vehicles at
or below 14,000 pounds GVWR that
have no propulsion engine, such as
electric vehicles; see subpart S of this
part for requirements that apply for
those vehicles. In some cases,
manufacturers of heavy-duty engines
and vehicles can choose to meet the
requirements of this subpart or the
requirements of subpart S of this part;
those provisions are therefore
considered optional, but only to the
extent that manufacturers comply with
the other set of requirements. In cases
where a provision applies only for a
certain vehicle group based on its model
year, vehicle class, motor fuel, engine
type, or other distinguishing
characteristics, the limited applicability
is cited in the appropriate section. The
provisions of this subpart apply for
certain heavy-duty engines and vehicles
as follows:
*
*
*
*
*
(d) Non-petroleum fueled vehicles.
Standards and requirements apply to
model year 2016 and later nonpetroleum fueled motor vehicles as
follows:
*
*
*
*
*
(4) The standards and requirements of
40 CFR part 1037 apply for vehicles
above 14,000 pounds GVWR that have
no propulsion engine, such as electric
vehicles. Electric heavy-duty vehicles
may not generate PM emission credits.
Electric heavy-duty vehicles may not
generate NOX emission credits except as
allowed under 40 CFR part 1037.
*
*
*
*
*
(j) Transition to 40 CFR parts 1036
and 1037. Except for § 86.010–38(j), this
subpart no longer applies starting with
model year 2027. Individual provisions
in 40 CFR parts 1036 and 1037 apply
instead of the provisions of this subpart
before model year 2027 as specified in
this subpart and 40 CFR parts 1036 and
1037.
36. Amend § 86.090–5 by adding
paragraph (b)(4) to read as follows.
■
§ 86.090–5 General standards; increase in
emissions; unsafe conditions.
*
*
*
*
*
(b) * * *
(4) Manufacturers of engines
equipped with vanadium-based SCR
catalysts must design the engine and its
emission controls to prevent vanadium
sublimation and protect the catalyst
from high temperatures as described in
40 CFR 1036.115(g)(2).
37. Amend § 86.117–96 by revising
paragraphs (d)(1) to read as follows.
■
§ 86.117–96 Evaporative emission
enclosure calibrations.
*
*
*
*
*
(d) * * *
(1) The calculation of net methanol
and hydrocarbon mass change is used to
determine enclosure background and
leak rate. It is also used to check the
enclosure volume measurements. The
methanol mass change is calculated
from the initial and final methanol
samples, the net withdrawn methanol
(in the case of diurnal emission testing
with fixed-volume enclosures), and
initial and final temperature according
to the following equation:
([TEf X ((CMSlf X AV1f) + (CMS2f X AV2f))l
VEf X TsHEDf
tkelley on DSK125TN23PROD with RULES2
- [TEj X ((CMSli X AVia + (CMS2i X AV2i))]) + (McH30H,out VEi
Where:
MCH3OH = Methanol mass change, mg.
Vn = Enclosure volume, in ft3, as measured
in paragraph (b)(1) of this section.
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01:01 Jan 24, 2023
Jkt 259001
TE = Temperature of sample withdrawn, R.
f = Final sample.
CMS = GC concentration of test sample.
1 = First impinger.
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x TsHEDi
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AV = Volume of absorbing reagent in
impinger (ml).
2 = Second impinger.
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(g), (h), and (i) of this section even
though the OBD system is not required
to use a unique monitor to detect each
of those malfunctions.
*
*
*
*
*
■ 35. Amend § 86.016–1 by:
■ a. Revising paragraphs (a)
introductory text, (d) introductory text,
and (d)(4).
■ b. Adding and reserving paragraph (i)
adding paragraph (j).
The revisions and additions read as
follows:
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
VE = Volume of sample withdrawn, ft3.
Sample volumes must be corrected for
differences in temperature to be
consistent with determination of Vn,
prior to being used in the equation.
TSHED = Temperature of SHED, R.
i = Initial sample.
MCH3OH,out = mass of methanol exiting the
enclosure, in the case of fixed volume
enclosures for diurnal emission testing,
mg.
MCH3OH,in = mass of methanol exiting the
enclosure, in the case of fixed volume
enclosures for diurnal emission testing,
mg.
*
*
*
*
*
■ 38. Amend § 86.137–94 by revising
paragraph (b)(24) to read as follows.
l1n
*
*
*
*
*
(b) * * *
(24) This completes the test sequence
for vehicles that do not need testing for
evaporative emissions. Continue testing
for evaporative emissions as follows:
(i) For the three-day diurnal test
sequence, proceed according to
§ 86.134.
(ii) For the two-day diurnal test
sequence, proceed according to
§ 86.138–96(k). The following additional
provisions apply for heavy-duty
vehicles:
(A) For vehicles with a nominal fuel
tank capacity at or above 50 gallons,
operate the vehicle over a second full
FTP cycle before measuring evaporative
emissions; exhaust emission
measurement is not required for the
additional FTP cycle.
(B) [Reserved]
■ 39. Amend § 86.143–96 by revising
paragraph (b)(1)(i) to read as follows.
§ 86.143–96
emissions.
*
Calculations; evaporative
*
*
*
*
(b) * * *
(1) * * *
(i) Methanol emissions:
([TEf X ((CMSlf X AVif) + (CMS2f X AV2f))l
x
VEf x TsHEDf
_ [TEj X ((CMSli X AVia + (CMSZi X Avza)]) + (McH30H,out VEi
Where:
MCH3OH = Methanol mass change, mg.
Vn = Net enclosure volume, ft3, as determined
by subtracting 50 ft3 (volume of vehicle
with trunk and windows open) from the
enclosure volume. A manufacturer may
use the measured volume of the vehicle
(instead of the nominal 50 ft3) with
advance approval by the Administrator:
Provided, the measured volume is
determined and used for all vehicles
tested by that manufacturer.
TE = Temperature of sample withdrawn, R.
f = Final sample.
CMS = GC concentration of sample, mg/ml.
1 = First impinger.
AV = Volume of absorbing reagent in
impinger.
2 = Second impinger.
VE = Volume of sample withdrawn, ft3.
Sample volumes must be corrected for
differences in temperature to be
consistent with determination of Vn,
prior to being used in the equation.
TSHED = Temperature of SHED, R.
i = Initial sample.
MCH3OH,out = mass of methanol exiting the
enclosure, in the case of fixed-volume
enclosures for diurnal emission testing,
mg.
MCH3OH,in = mass of methanol entering the
enclosure, in the case of fixed-volume
enclosures for diurnal emission testing,
mg.
*
*
*
*
*
40. Amend § 86.154–98 by revising
paragraph (e)(9) to read as follows.
tkelley on DSK125TN23PROD with RULES2
■
§ 86.154–98 Measurement procedure;
refueling test.
*
*
*
*
*
(e) * * *
(9) For vehicles equipped with more
than one fuel tank, use good engineering
judgment to apply the procedures
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Jkt 259001
described in this section for each fuel
tank.
■ 41. Add § 86.450 to subpart E to read
as follows:
§ 86.450 Treatment of confidential
information.
The provisions of 40 CFR 1068.10 and
1068.11 apply for information you
submit under this subpart.
Subpart I [Removed and Reserved]
42. Subpart I, consisting of
§§ 86.1101–87 through 86.1116–87, is
removed and reserved.
■ 43. Add § 86.1117 to subpart L to read
as follows:
■
§ 86.1117
Labeling.
(a) Light-duty trucks and heavy-duty
vehicles and engines for which
nonconformance penalties are to be paid
in accordance with § 86.1113–87(b)
must have information printed on the
emission control information label or a
supplemental label as follows.
(1) The manufacturer must begin
labeling production engines or vehicles
within 10 days after the completion of
the PCA.
(2) This statement shall read: ‘‘The
manufacturer of this [engine or vehicle,
as applicable] will pay a
nonconformance penalty to be allowed
to introduce it into U.S. commerce at an
emission level higher than the
applicable emission standard. The
[compliance level or alternative
emission standard] for this engine/
vehicle is [insert the applicable
pollutant and compliance level
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calculated in accordance with
§ 86.1112–87(a)].’’
(3) If a manufacturer introduces an
engine or vehicle into U.S. commerce
prior to the compliance level
determination of § 86.1112–87(a), it
must provide the engine or vehicle
owner with a label as described in
paragraph (a)(2) of this section to be
affixed in a location in proximity to the
emission control information label
within 30 days of the completion of the
PCA.
(b) The Administrator may approve in
advance other label content and formats,
provided the alternative label contains
information consistent with this section.
■ 44. Revise § 86.1301 to read as
follows:
§ 86.1301
Scope; applicability.
(a) This subpart specifies gaseous
emission test procedures for Otto-cycle
and diesel heavy-duty engines, and
particulate emission test procedures for
diesel heavy-duty engines.
(b) You may optionally demonstrate
compliance with the emission standards
of this part by testing hybrid engines
and hybrid powertrains using the test
procedures in 40 CFR part 1036, rather
than testing the engine alone. If you
choose this option, you may meet the
supplemental emission test (SET)
requirements by using the SET duty
cycle specified in either § 86.1362 or 40
CFR 1036.510. Except as specified,
provisions of this subpart and subpart A
of this part that reference engines apply
equally to hybrid engines and hybrid
powertrains.
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§ 86.137–94 Dynamometer test run,
gaseous and particulate emissions.
4475
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Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
(c) The abbreviations and acronyms
from subpart A of this part apply to this
subpart.
§§ 86.1302–84, 86.1303–84, and 86.1304
[Removed]
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§ 86.1362 Steady-state testing with a
ramped-modal cycle.
*
45. Remove §§ 86.1302–84, 86.1303–
84, and 86.1304.
■
46. Amend § 86.1362 by revising
paragraph (b) to read as follows:
■
*
*
*
*
(b) Measure emissions by testing the
engine on a dynamometer with the
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following ramped-modal duty cycle to
determine whether it meets the
applicable steady-state emission
standards in this part and 40 CFR part
1036:
BILLING CODE 6560–50–P
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VerDate Sep<11>2014
RMCMode
la Steady-state
Engine Speed1'2
Hybrid powertmin testing
Torque 2'3
Vehicle speel
(percent)
(mi/hr)
CO2
weighting
Road-grade coefficients 4
a
b
C
0
0
0
d
e
f
0
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0
0
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-1.90£-08 -5.90£-07 3.78E-05
100
VrefA
-1.24£-08 -5.51£-07 3.95E-05
1.25£-03
5.29£-04 -3.12£-02 -3.26£-01 l.63E+0l
Linear Transition
Linear Transition
-1.64£-09 -4.90£-07 2.49E-05
5.70£-04
4.77£-04 -2.39£-02 -2.71E-01
V refB
8.34£-09 -4.76£-07
l.29E-05
2.87£-04
4.53£-04 -1.80£-02 -1.83£-01 8.81E+00
V refB
4.26£-09 -5.l0E-07 2.0IE-05
3.70E-04
4.85E-04 -2.24E-02 -2.07E-0l l.07E+0l
V refB
1.69£-10 -5.23£-07 2.58E-05
5.52£-04
5.0lE-04 -2.56£-02 -2.39£-01 l.29E+0l
Linear Transition
6.56£-10 -4.97£-07 2.23E-05
5.29£-04
4.63£-04 -2.19£-02 -1.82£-01 l.09E+0l
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1b Transition
20
2a Steady-state
173
A
2b Transition
20
Linear Transition
3a Steady-state
219
B
50
3b Transition
20
B
Linear Transition
4a Steady-state
217
B
75
4b Transition
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Linear Transition
5a Steady-state
0
4.71£-03
0
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A
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VrefA
3.83£-09 -4.34£-07
l.37E-05
4.76£-04
4.15£-04 -1.61£-02 -1.90£-01 8.20E+00
20
A
Linear Transition
VrefA
-7.53E-ll -4.68E-07 2.04E-05
7.21E-04
4.48E-04 -2.0lE-02 -2.31E-0l l.04E+0l
6a Steady-state
100
A
75
VrefA
-4.20£-09 -4.86£-07 2.62E-05
8.35£-04
4.67£-04 -2.34£-02 -2.55£-01 l.22E+0l
6b Transition
20
A
Linear Transition
VrefA
3.19£-09 -4.55£-07
6.22£-04
4.31£-04 -1.72£-02 -2.09£-01 8.91E+00
7a Steady-state
103
A
25
VrefA
1.20£-08 -3.77£-07 6.94E-07
I.I IE-04
3.58£-04 -8.47£-03 -1.24E-01 4.20E+00
7b Transition
20
Linear Transition
Linear Transition
Linear Transition
1.48£-09 -5.00E-07 2.15E-05
6.03£-04
4.77£-04 -2.20£-02 -2.67£-01 l.llE+0l
8a Steady-state
194
B
100
V refB
-8.17£-09 -5.68£-07 3.88E-05
8.17£-04
5.46£-04 -3.32£-02 -2.96£-01 l.69E+0l
8b Transition
20
B
Linear Transition
V refB
3.53£-09 -5.29£-07 2.22E-05
4.96£-04
4.98£-04 -2.36£-02 -2.25£-01 1.16E+0l
9a Steady-state
218
B
25
V refB
1.67£-08 -4.29£-07 -1.39£-07 2.17£-05
4.06£-04 -1.05£-02 -1.27£-01 4.76E+00
9b Transition
20
Linear Transition
Linear Transition
Linear Transition
7.24£-09 -5.50£-07 2.00E-05
5.llE-04 -2.33£-02 -2.15£-01 l.02E+0l
10a Steady-state
171
C
100
V refC
-7.51£-10 -5.93£-07 3.45E-05
5.07£-04
5.67£-04 -3.35£-02 -2.65£-01 l.65E+0l
10b Transition
20
C
Linear Transition
V refC
1.06£-08 -5.34£-07
2.59£-04
5.l0E-04 -2.33£-02 -2.02£-01 l.12E+0l
lla Steady-state
102
C
25
V refC
2.24£-08 -4.76£-07 -2.08£-06 -6.0lE-05 4.51£-04 -1.21£-02 -1.26£-01 5.09E+00
I lb Transition
20
C
Linear Transition
V refC
1.55£-08 -5.42£-07
12a Steady-state
100
C
75
V refC
12b Transition
20
C
Linear Transition
V refC
13a Steady-state
102
C
50
V refC
13b Transition
20
Linear Transition
Linear Transition
Linear Transition
14 Steady-state
168
Warmldle
0
0
1Engine
l.68E-05
I. l lE-05
8.44£-05
5.05£-04 -2.0IE-02 -1.68E-01
7.16£-09 -5.57£-07 2.23E-05
3.llE-04
5.30£-04 -2.64£-02 -2.18£-01 l.27E+0l
9.91£-09 -5.29£-07
l.69E-05
2.46£-04
5.06£-04 -2.30£-02 -1.99£-01 l.l0E+0l
1.47£-08 -5.12£-07 9.88E-06
l.00E-04
4.86£-04 -1.90£-02 -1.68£-01 8.74E+00
10
10
12
12
12
9
9
2
1
8.73E+00
1
1
-1.48£-09 -1.99£-06 6.48E-05 -1.39£-02 1.23£-03 -3.97£-02 l.14E+00 -7.27E+00
0
0
0
0
0
0
speed terms are defined in 40 CFRpart 1065.
2Advance
9
1.21E+0I
103
1.38£-04
6
6.55£-04 -2.68£-02 -l.03E+00 l.54E+0l
5b Transition
l.55E-05
(percent}5
from one mode to the next within a 20 second transition phase. During the transition phase, command a linear progression from the settings ofthe current mode to the settings of the next mode.
3The
percent torque is relative to maximum torque at the commanded engine speed.
4 See
40 CFR 1036.SIO(c) for a description ofpowertrain testing with the ramped-modal cycle, including the equation that uses the road-grade coefficients.
5 Use
the specified weighting factors to calculate composite emission results for CO, as specified in 40 CFR 1036.150.
0
0
6
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
01:01 Jan 24, 2023
Engine testing
Time in
mode
(seconds)
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BILLING CODE 6560–50–C
47. Amend § 86.1372 by revising
paragraph (a) introductory text to read
as follows:
■
§ 86.1372 Measuring smoke emissions
within the NTE zone.
*
*
*
*
*
(a) For steady-state or transient smoke
testing using full-flow opacimeters, use
equipment meeting the requirements of
40 CFR part 1065, subpart L.
*
*
*
*
*
■ 48. Amend § 86.1801–12 by revising
paragraphs (a) introductory text,
(a)(2)(iii), (a)(3) introductory text,
(a)(3)(iii) and (iv), (b), and (g) to read as
follows:
tkelley on DSK125TN23PROD with RULES2
§ 86.1801–12
Applicability.
(a) Applicability. The provisions of
this subpart apply to certain types of
new vehicles as described in this
paragraph (a). Where the provisions
apply for a type of vehicle, they apply
for vehicles powered by any fuel, unless
otherwise specified. In cases where a
provision applies only to a certain
vehicle group based on its model year,
vehicle class, motor fuel, engine type, or
other distinguishing characteristics, the
limited applicability is cited in the
appropriate section. Testing references
in this subpart generally apply to Tier
2 and older vehicles, while testing
references to 40 CFR part 1066 generally
apply to Tier 3 and newer vehicles; see
§ 86.101 for detailed provisions related
to this transition. The provisions of this
subpart apply to certain vehicles as
follows:
*
*
*
*
*
(2) * * *
(iii) The provisions of this subpart are
optional for diesel-fueled Class 3 heavyduty vehicles in a given model year if
those vehicles are equipped with
engines certified to the appropriate
standards in § 86.007–11 or 40 CFR
1036.104 for which less than half of the
engine family’s sales for the model year
in the United States are for complete
Class 3 heavy-duty vehicles. This
includes engines sold to all vehicle
manufacturers. If you are the original
manufacturer of the engine and the
vehicle, base this showing on your sales
information. If you manufacture the
vehicle but are not the original
manufacturer of the engine, you must
use your best estimate of the original
manufacturer’s sales information.
(3) The provisions of this subpart
generally do not apply to incomplete
heavy-duty vehicles of any size, or to
complete vehicles above 14,000 pounds
GVWR (see § 86.016–1 and 40 CFR parts
1036 and 1037). However, this subpart
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01:01 Jan 24, 2023
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applies to such vehicles in the following
cases:
*
*
*
*
*
(iii) The evaporative emission
standards apply for incomplete heavyduty vehicles at or below 14,000 pounds
GVWR.
(iv) Evaporative and refueling
emission standards apply for complete
and incomplete heavy-duty vehicles
above 14,000 pounds GVWR as
specified in 40 CFR 1037.103.
*
*
*
*
*
(b) Relationship to 40 CFR parts 1036
and 1037. If any heavy-duty vehicle is
not subject to standards and
certification requirements under this
subpart, the vehicle and its installed
engine are instead subject to standards
and certification requirements under 40
CFR parts 1036 and 1037, as applicable.
If you optionally certify engines or
vehicles to standards under 40 CFR part
1036 or 40 CFR part 1037, respectively,
those engines or vehicles are subject to
all the regulatory requirements in 40
CFR parts 1036 and 1037 as if they were
mandatory. Note that heavy-duty
engines subject to greenhouse gas
standards under 40 CFR part 1036
before model year 2027 are also subject
to standards and certification
requirements under 40 CFR part 86,
subpart A.
*
*
*
*
*
(g) Complete and incomplete vehicles.
Several provisions in this subpart,
including the applicability provisions
described in this section, are different
for complete and incomplete vehicles.
We differentiate these vehicle types as
described in 40 CFR 1037.801.
*
*
*
*
*
■ 49. Amend § 86.1806–17 by adding
paragraphs (a)(9) and (b)(4) to read as
follows:
§ 86.1806–17
Onboard diagnostics.
*
*
*
*
*
(a) * * *
(9) Apply thresholds as specified in
40 CFR 1036.110(b)(5) for engines
certified to emission standards under 40
CFR part 1036.
(b) * * *
(4) For vehicles with installed
compression-ignition engines that are
subject to standards and related
requirements under 40 CFR 1036.104
and 1036.111, you must comply with
the following additional requirements:
(i) Make parameters related to engine
derating and other inducements
available for reading with a generic scan
tool as specified in 40 CFR 110(b)(9)(vi).
(ii) Design your vehicles to display
information 1036.related to engine
derating and other inducements in the
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cab as specified in 40 CFR
1036.110(c)(1).
*
*
*
*
*
■ 50. Amend § 86.1810–17 by adding
paragraphs (j) and (k) to read as follows:
§ 86.1810–17
General requirements.
*
*
*
*
*
(j) Small-volume manufacturers that
modify a vehicle already certified by a
different company may recertify that
vehicle under this subpart S based on
the vehicle supplier’s compliance with
fleet average standards for criteria
exhaust emissions, evaporative
emissions, and greenhouse gas
emissions as follows:
(1) The recertifying manufacturer
must certify the vehicle at bin levels and
family emission limits that are the same
as or more stringent than the
corresponding bin levels and family
emission limits for the vehicle supplier.
(2) The recertifying manufacturer
must meet all the standards and
requirements described in this subpart
S, except for the fleet average standards
for criteria exhaust emissions,
evaporative emissions, and greenhouse
gas emissions.
(3) The vehicle supplier must send
the small-volume manufacturer a
written statement accepting
responsibility to include the subject
vehicles in the vehicle supplier’s
exhaust and evaporative fleet average
calculations in §§ 86.1860–17, 86.1864–
10, and 86.1865–12.
(4) The small-volume manufacturer
must describe in the application for
certification how the two companies are
working together to demonstrate
compliance for the subject vehicles. The
application must include the statement
from the vehicle supplier described in
paragraph (j)(3) of this section.
(5) The vehicle supplier must include
a statement that the vehicle supplier is
including the small volume
manufacturer’s sales volume and
emissions levels in the vehicle
supplier’s fleet average reports under
§§ 86.1860–17, 86.1864–10, and
86.1865–12.
(k) Gasoline-fueled vehicles must
have a restriction in the tank filler inlet
that allows inserting nozzles meeting
the specifications of 40 CFR
1090.1550(a), but not nozzles with an
outside diameter greater than 2.3
centimeters.
■ 51. Amend § 86.1813–17 by revising
paragraphs (a)(2)(iii) and (b) to read as
follows:
§ 86.1813–17 Evaporative and refueling
emission standards.
*
*
*
(a) * * *
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*
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Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
(2) * * *
(iii) Hydrocarbon emissions must not
exceed 0.020 g for LDV and LDT and
0.030 g for HDV when tested using the
Bleed Emission Test Procedure adopted
by the California Air Resources Board as
part of the LEV III program. This
procedure quantifies diurnal emissions
using the two-diurnal test sequence
without measuring hot soak emissions.
For heavy-duty vehicles with a nominal
fuel tank capacity at or above 50 gallons,
operate the vehicle over a second full
FTP cycle before measuring diurnal
emissions. The standards in this
paragraph (a)(2)(iii) do not apply for
testing at high-altitude conditions. For
vehicles with non-integrated refueling
canisters, the bleed emission test and
standard do not apply to the refueling
canister. You may perform the Bleed
Emission Test Procedure using the
analogous test temperatures and the E10
test fuel specified in subpart B of this
part.
*
*
*
*
*
(b) Refueling emissions. Light-duty
vehicles, light-duty trucks, and heavyduty vehicles must meet the refueling
emission standards in this paragraph (b)
as follows when measured over the
procedure specified in § 86.150:
(1) The following implementation
dates apply for incomplete vehicles:
(i) Refueling standards apply starting
with model year 2027 for incomplete
vehicles certified under 40 CFR part
1037, unless the manufacturer complies
with the alternate phase-in specified in
paragraph (b)(1)(iii) of this section. If
you do not meet the alternative phasein requirement for model year 2026, you
must certify all your incomplete heavyduty vehicles above 14,000 pounds
GVWR to the refueling standard in
model year 2027.
(ii) Refueling standards are optional
for incomplete heavy-duty vehicles at or
below 14,000 pounds GVWR, unless the
manufacturer uses the alternate phase-in
specified in paragraph (b)(1)(iii) of this
section to meet standards together for
heavy-duty vehicles above and below
14,000 pounds GVWR.
(iii) Manufacturers may comply with
an alternate phase-in of the refueling
standard for incomplete heavy-duty
vehicles as described in this paragraph
(b)(1)(iii). Manufacturers must meet the
refueling standard during the phase-in
based on their projected nationwide
production volume of all incomplete
heavy-duty vehicles subject to standards
under this subpart and under 40 CFR
part 1037 as described in Table 4 of this
section. Keep records as needed to show
that you meet phase-in requirements.
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01:01 Jan 24, 2023
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engineering judgment to determine
evaporative/refueling families. This
section applies for all sizes and types of
vehicles that are subject to evaporative
or refueling standards, including those
CLES
subject to standards under 40 CFR
1037.103.
Minimum
percentage
*
*
*
*
*
of vehicles
(g) Determine evaporative/refueling
Model year
subject to
families separately for vehicles subject
the refueling
to standards under 40 CFR 1037.103
standard
based on the criteria in paragraph (b) of
2026 ......................................
40 this section, even for vehicles you
2027 ......................................
40 certify based on engineering analysis
2028 ......................................
80 under 40 CFR 1037.103(c). In addition,
2029 ......................................
80 if you certify such vehicles based on
2030 ......................................
100 testing, include only those vehicle
models in the family that are properly
(2) The following refueling standards
represented by that testing, as described
apply:
in § 86.1828.
(i) 0.20 g THCE per gallon of fuel
■
55. Amend § 86.1823–08 by:
dispensed for vehicles using volatile
■ a. Revising paragraph (c)(1)(iv)(A).
liquid fuels. This standard also applies
■ b. Adding paragraph (m) introductory
for diesel-fueled LDV.
text.
(ii) 0.15 g THC per gallon of fuel
■ c. Revising paragraph (m)(1).
dispensed for liquefied petroleum gasThe addition and revisions read as
fueled vehicles and natural gas-fueled
follows:
vehicles.
§ 86.1823–08 Durability demonstration
*
*
*
*
*
TABLE 4 OF § 86.1813–17—ALTERNATIVE PHASE-IN SCHEDULE FOR
REFUELING EMISSION STANDARDS
FOR INCOMPLETE HEAVY-DUTY VEHI-
procedures for exhaust emissions.
§ 86.1819
[Removed]
*
52. Remove § 86.1819.
■ 53. Amend § 86.1819–14 by revising
paragraph (d)(12)(i) to read as follows:
■
§ 86.1819–14 Greenhouse gas emission
standards for heavy-duty vehicles.
*
*
*
*
*
(d) * * *
(12) * * *
(i) Configuration means a
subclassification within a test group
based on engine code, transmission type
and gear ratios, final drive ratio, and
other parameters we designate. Engine
code means the combination of both
‘‘engine code’’ and ‘‘basic engine’’ as
defined for light-duty vehicles in 40
CFR 600.002.
*
*
*
*
*
■ 54. Amend § 86.1821–01 by revising
paragraph (a) and adding paragraph (g)
to read as follows:
§ 86.1821–01 Evaporative/refueling family
determination.
(a) The gasoline-, ethanol-, methanol-, liquefied petroleum gas-, and
natural gas-fueled vehicles described in
a certification application will be
divided into groupings expected to have
similar evaporative and/or refueling
emission characteristics (as applicable)
throughout their useful life. Each group
of vehicles with similar evaporative
and/or refueling emission
characteristics shall be defined as a
separate evaporative/refueling family.
Manufacturers shall use good
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Fmt 4701
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*
*
*
*
(c) * * *
(1) * * *
(iv) * * *
(A) The simulated test weight will be
the equivalent test weight specified in
§ 86.129 using a weight basis of the
loaded vehicle weight for light-duty
vehicles and light light-duty trucks, and
ALVW for all other vehicles.
*
*
*
*
*
(m) Durability demonstration
procedures for vehicles subject to the
greenhouse gas exhaust emission
standards specified in § 86.1818.
Determine a deterioration factor for each
exhaust constituent as described in this
paragraph (m) and in 40 CFR 600.113–
12(h) through (m) to calculate the
composite CREE DF value.
(1) CO2. (i) Unless otherwise specified
under paragraph (m)(1)(ii) or (iii) of this
section, manufacturers may use a
multiplicative CO2 deterioration factor
of one or an additive deterioration factor
of zero to determine full useful life
emissions for the FTP and HFET tests.
(ii) Based on an analysis of industrywide data, EPA may periodically
establish and/or update the
deterioration factor for CO2 emissions,
including air conditioning and other
credit-related emissions. Deterioration
factors established and/or updated
under this paragraph (m)(1)(ii) will
provide adequate lead time for
manufacturers to plan for the change.
(iii) For plug-in hybrid electric
vehicles and any other vehicle model
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the manufacturer determines will
experience increased CO2 emissions
over the vehicle’s useful life, consistent
with good engineering judgment,
manufacturers must either install aged
batteries and other relevant components
on test vehicles as provided in
paragraph (f)(2) of this section,
determine a deterioration factor based
on testing, or provide an engineering
analysis that the vehicle is designed
such that CO2 emissions will not
increase over the vehicle’s useful life.
Manufacturers may test using the
whole-vehicle mileage accumulation
procedures in § 86.1823–08 (c) or (d)(1),
or manufacturers may request prior EPA
approval for an alternative durability
procedure based on good engineering
judgment. For the testing option, each
FTP test performed on the durability
data vehicle selected under § 86.1822
must also be accompanied by an HFET
test, and combined FTP/HFET CO2
results determined by averaging the city
(FTP) and highway (HFET) CO2 values,
weighted 0.55 and 0.45 respectively.
The deterioration factor will be
determined for this combined CO2
value. Calculated multiplicative
deterioration factors that are less than
one shall be set to equal one, and
calculated additive deterioration factors
that are less than zero shall be set to
zero.
*
*
*
*
*
■ 56. Amend § 86.1843–01 by revising
paragraph (f)(2) and adding paragraph
(i) to read as follows:
§ 86.1843–01 General information
requirements.
tkelley on DSK125TN23PROD with RULES2
*
*
*
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*
(f) * * *
(2) The manufacturer must submit a
final update to Part 1 and Part 2 of the
Application by May 1 following the end
of the model year to incorporate any
applicable running changes or
corrections which occurred between
January 1 of the applicable model year
and the end of the model year. A
manufacturer may request an extension
for submitting the final update. The
request must clearly indicate the
circumstances necessitating the
extension.
*
*
*
*
*
(i) Confidential information. The
provisions of 40 CFR 1068.10 and
1068.11 apply for information you
submit under this subpart.
■ 57. Amend § 86.1869–12 by revising
paragraph (d)(2)(i) to read as follows:
§ 86.1869–12 CO2 credits for off-cycle CO2
reducing technologies.
*
*
*
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*
*
01:01 Jan 24, 2023
Jkt 259001
(d) * * *
(2) * * *
(i) The Administrator will publish a
notice of availability in the Federal
Register notifying the public of a
manufacturer’s proposed alternative offcycle credit calculation methodology.
The notice will include details
regarding the proposed methodology but
will not include any Confidential
Business Information (see 40 CFR
1068.10 and 1068.11). The notice will
include instructions on how to
comment on the methodology. The
Administrator will take public
comments into consideration in the
final determination and will notify the
public of the final determination.
Credits may not be accrued using an
approved methodology until the first
model year for which the Administrator
has issued a final approval.
*
*
*
*
*
PART 600—FUEL ECONOMY AND
GREENHOUSE GAS EXHAUST
EMISSIONS OF MOTOR VEHICLES
58. The authority citation for part 600
continues to read as follows:
■
Authority: 49 U.S.C. 32901—23919q, Pub.
L. 109–58.
59. Amend § 600.001 by removing the
paragraph heading from paragraph (e)
and adding paragraph (f) to read as
follows:
■
§ 600.001
General applicability.
*
*
*
*
*
(f) Unless we specify otherwise, send
all reports and requests for approval to
the Designated Compliance Officer (see
§ 600.002).
■ 60. Amend § 600.002 by adding a
definition of ‘‘Designated Compliance
Officer’’ in alphabetical order and
revising the definitions of ‘‘Engine
code’’, ‘‘SC03’’, and ‘‘US06’’ to read as
follows:
§ 600.002
Definitions.
*
*
*
*
*
Designated Compliance Officer means
the Director, Light-Duty Vehicle Center,
U.S. Environmental Protection Agency,
2000 Traverwood Drive, Ann Arbor, MI
48105; complianceinfo@epa.gov;
www.epa.gov/ve-certification.
*
*
*
*
*
Engine code means one of the
following:
(1) For LDV, LDT, and MDPV, engine
code means a unique combination,
within a test group (as defined in
§ 86.1803 of this chapter), of
displacement, fuel injection (or
carburetion or other fuel delivery
system), calibration, distributor
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Fmt 4701
Sfmt 4700
calibration, choke calibration, auxiliary
emission control devices, and other
engine and emission control system
components specified by the
Administrator. For electric vehicles,
engine code means a unique
combination of manufacturer, electric
traction motor, motor configuration,
motor controller, and energy storage
device.
(2) For HDV, engine code has the
meaning given in § 86.1819–14(d)(12) of
this chapter.
*
*
*
*
*
SC03 means the test procedure
specified in 40 CFR 1066.801(c)(2).
*
*
*
*
*
US06 means the test procedure as
described in 40 CFR 1066.801(c)(2).
*
*
*
*
*
■ 61. Amend § 600.011 by:
■ a. Adding introductory text;
■ b. Removing paragraph (a);
■ c. Redesignating paragraph (b) as new
paragraph (a);
■ d. Adding a new paragraph (b);
■ e. Revising paragraph (c)(2); and
■ f. Removing paragraph (d).
The additions and revisions read as
follows:
§ 600.011
Incorporation by reference.
Certain material is incorporated by
reference into this part with the
approval of the Director of the Federal
Register under 5 U.S.C. 552(a) and 1
CFR part 51. To enforce any edition
other than that specified in this section,
EPA must publish a document in the
Federal Register and the material must
be available to the public. All approved
incorporation by reference (IBR)
material is available for inspection at
EPA and at the National Archives and
Records Administration (NARA).
Contact EPA at: U.S. EPA, Air and
Radiation Docket Center, WJC West
Building, Room 3334, 1301 Constitution
Ave. NW, Washington, DC 20004;
www.epa.gov/dockets; (202) 202–1744.
For information on inspecting this
material at NARA, visit
www.archives.gov/federal-register/cfr/
ibr-locations.html or email
fr.inspection@nara.gov. The material
may be obtained from the following
sources:
*
*
*
*
*
(b) International Organization for
Standardization, Case Postale 56, CH–
1211 Geneva 20, Switzerland; (41)
22749 0111; central@iso.org; or
www.iso.org.
(1) ISO/IEC 18004:2006(E),
Information technology—Automatic
identification and data capture
techniques—QR Code 2005 bar code
symbology specification, Second
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Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
Edition, September 1, 2006, IBR
approved for § 600.302–12(b).
(2) [Reserved]
(c) * * *
(2) SAE J1634 JUL2017, Battery
Electric Vehicle Energy Consumption
and Range Test Procedure, Revised July
2017; IBR approved for §§ 600.116–
12(a); 600.210–12(d); 600.311–12(j) and
(k).
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Subpart B [Amended]
§§ 600.106–08, 600.108–08, 600.109–08, and
600.110–08 [Removed]
62. Remove §§ 600.106–08, 600.108–
08, 600.109–08, and 600.110–08.
■ 63. Amend § 600.111–08 by revising
the introductory text to read as follows:
■
§ 600.111–08
Test procedures.
This section describes test procedures
for the FTP, highway fuel economy test
(HFET), US06, SC03, and the cold
temperature FTP tests. See 40 CFR
1066.801(c) for an overview of these
procedures. Perform testing according to
test procedures and other requirements
contained in this part 600 and in 40 CFR
part 1066. This testing includes
specifications and procedures for
equipment, calibrations, and exhaust
sampling. Manufacturers may use data
collected according to previously
published test procedures for model
years through 2021. In addition, we may
approve the use of previously published
test procedures for later model years as
an alternative procedure under 40 CFR
1066.10(c). Manufacturers must comply
with regulatory requirements during the
transition as described in 40 CFR 86.101
and 86.201.
*
*
*
*
*
§ 600.112–08
[Removed]
64. Remove § 600.112–08.
65. Amend § 600.113–12 by revising
paragraphs (a)(1), (b) through (d), and
(e)(1) to read as follows:
■
■
§ 600.113–12 Fuel economy, CO2
emissions, and carbon-related exhaust
emission calculations for FTP, HFET, US06,
SC03 and cold temperature FTP tests.
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(a) * * *
(1) Calculate the weighted grams/mile
values for the FTP test for CO2, HC, and
CO, and where applicable, CH3OH,
C2H5OH, C2H4O, HCHO, NMHC, N2O,
and CH4 as specified in 40 CFR
1066.605. Measure and record the test
fuel’s properties as specified in
paragraph (f) of this section.
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(b) Calculate the HFET fuel economy
as follows:
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(1) Calculate the mass values for the
highway fuel economy test for HC, CO,
and CO2, and where applicable, CH3OH,
C2H5OH, C2H4O, HCHO, NMHC, N2O,
and CH4 as specified in 40 CFR
1066.605. Measure and record the test
fuel’s properties as specified in
paragraph (f) of this section.
(2) Calculate the grams/mile values
for the highway fuel economy test for
HC, CO, and CO2, and where applicable
CH3OH, C2H5OH, C2H4O, HCHO,
NMHC, N2O, and CH4 by dividing the
mass values obtained in paragraph (b)(1)
of this section, by the actual driving
distance, measured in miles, as
specified in 40 CFR 1066.840.
(c) Calculate the cold temperature
FTP fuel economy as follows:
(1) Calculate the weighted grams/mile
values for the cold temperature FTP test
for HC, CO, and CO2, and where
applicable, CH3OH, C2H5OH, C2H4O,
HCHO, NMHC, N2O, and CH4 as
specified in 40 CFR 1066.605.
(2) Calculate separately the grams/
mile values for the cold transient phase,
stabilized phase and hot transient phase
of the cold temperature FTP test as
specified in 40 CFR 1066.605.
(3) Measure and record the test fuel’s
properties as specified in paragraph (f)
of this section.
(d) Calculate the US06 fuel economy
as follows:
(1) Calculate the total grams/mile
values for the US06 test for HC, CO, and
CO2, and where applicable, CH3OH,
C2H5OH, C2H4O, HCHO, NMHC, N2O,
and CH4 as specified in 40 CFR
1066.605.
(2) Calculate separately the grams/
mile values for HC, CO, and CO2, and
where applicable, CH3OH, C2H5OH,
C2H4O, HCHO, NMHC, N2O, and CH4,
for both the US06 City phase and the
US06 Highway phase of the US06 test
as specified in 40 CFR 1066.605 and
1066.831. In lieu of directly measuring
the emissions of the separate city and
highway phases of the US06 test
according to the provisions of 40 CFR
1066.831, the manufacturer may
optionally, with the advance approval of
the Administrator and using good
engineering judgment, analytically
determine the grams/mile values for the
city and highway phases of the US06
test. To analytically determine US06
City and US06 Highway phase emission
results, the manufacturer shall multiply
the US06 total grams/mile values
determined in paragraph (d)(1) of this
section by the estimated proportion of
fuel use for the city and highway phases
relative to the total US06 fuel use. The
manufacturer may estimate the
proportion of fuel use for the US06 City
and US06 Highway phases by using
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modal CO2, HC, and CO emissions data,
or by using appropriate OBD data (e.g.,
fuel flow rate in grams of fuel per
second), or another method approved by
the Administrator.
(3) Measure and record the test fuel’s
properties as specified in paragraph (f)
of this section.
(e) * * *
(1) Calculate the grams/mile values
for the SC03 test for HC, CO, and CO2,
and where applicable, CH3OH, C2H5OH,
C2H4O, HCHO, NMHC, N2O, and CH4 as
specified in 40 CFR 1066.605.
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■ 66. Amend § 600.115–11 by revising
the introductory text to read as follows:
§ 600.115–11 Criteria for determining the
fuel economy label calculation method.
This section provides the criteria to
determine if the derived 5-cycle method
for determining fuel economy label
values, as specified in § 600.210–
08(a)(2) or (b)(2) or § 600.210–12(a)(2) or
(b)(2), as applicable, may be used to
determine label values. Separate criteria
apply to city and highway fuel economy
for each test group. The provisions of
this section are optional. If this option
is not chosen, or if the criteria provided
in this section are not met, fuel
economy label values must be
determined according to the vehiclespecific 5-cycle method specified in
§ 600.210–08(a)(1) or (b)(1) or
§ 600.210–12(a)(1) or (b)(1), as
applicable. However, dedicated
alternative-fuel vehicles (other than
battery electric vehicles and fuel cell
vehicles), dual fuel vehicles when
operating on the alternative fuel,
MDPVs, and vehicles imported by
Independent Commercial Importers may
use the derived 5-cycle method for
determining fuel economy label values
whether or not the criteria provided in
this section are met. Manufacturers may
alternatively account for this effect for
battery electric vehicles, fuel cell
vehicles, and plug-in hybrid electric
vehicles (when operating in the chargedepleting mode) by multiplying 2-cycle
fuel economy values by 0.7 and dividing
2-cycle CO2 emission values by 0.7.
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■ 67. Amend § 600.116–12 by revising
paragraph (a) to read as follows:
§ 600.116–12 Special procedures related to
electric vehicles and hybrid electric
vehicles.
(a) Determine fuel economy values for
electric vehicles as specified in
§§ 600.210 and 600.311 using the
procedures of SAE J1634 (incorporated
by reference in § 600.011). Use the
procedures of SAE J1634, Section 8,
with the following clarifications and
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Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
modifications for using this and other
sections of SAE J1634:
(1) Vehicles that cannot complete the
Multi-Cycle Range and Energy
Consumption Test (MCT) because they
are unable travel the distance required
to complete the test with a fully charged
battery, or they are unable to achieve the
maximum speed on either the UDDS or
HFEDS (Highway Fuel Economy Drive
Cycle also known as the HFET) cycle
should seek Administrator approval to
use the procedures outlined in SAE
J1634 Section 7 Single Cycle Range and
Energy Consumption Test (SCT).
(2) The MCT includes the following
key-on soak times and key-off soak
periods:
(i) As noted in SAE J1634 Section
8.3.4, a 15 second key-on pause is
required between UDDS1 and HFEDS1,
and UDDS3 and HFEDS2.
(ii) As noted in SAE J1634 Section
8.3.4, a 10-minute key-off soak period is
required between HFEDS1 and UDDS2,
and HFEDS2 and UDDS4.
(iii) A key-off soak period up to 30
minutes may be inserted between
UDDS2 and the first phase of the midtest constant speed cycle, between
UDDS4 and the first phase of the endof-test constant speed cycle, and
between the end of the mid-test constant
speed cycle and UDDS3. Start the next
test segment immediately if there is no
key-off soak between test segments.
(iv) If multiple phases are required
during either the mid-test constant
speed cycle or the end-of-test constant
speed cycle there must be a 5-minute to
30-minute key-off soak period between
each constant speed phase as noted in
SAE J1634 Section 6.6.
(3) As noted in SAE J1634 Section
8.3.4, during all ‘key-off’ soak periods,
the key or power switch must be in the
‘‘off’’ position, the hood must be closed,
the test cell fan(s) must be off, and the
brake pedal not depressed. For vehicles
which do not have a key or power
switch the vehicle must be placed in the
‘mode’ the manufacturer recommends
when the vehicle is to be parked and the
occupants exit the vehicle.
(4) Manufacturers may determine the
mid-test constant speed cycle distance
(dM) using their own methodology and
good engineering judgment. Otherwise,
either Method 1 or Method 2 described
in Appendix A of SAE J1634 may be
used to estimate the mid-test constant
speed cycle distance (dM). The mid-test
constant speed cycle distance
calculation needs to be performed prior
to beginning the test and should not use
data from the test being performed. If
Method 2 is used, multiply the result
determined by the Method 2 equation
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by 0.8 to determine the mid-test
constant speed cycle distance (dM).
(5) Divide the mid-test constant speed
cycle distance (dM) by 65 mph to
determine the total time required for the
mid-test constant speed cycle. If the
time required is one hour or less, the
mid-test constant speed cycle can be
performed with no key-off soak periods.
If the time required is greater than one
hour, the mid-test constant speed cycle
must be separated into phases such that
no phase exceeds more than one hour.
At the conclusion of each mid-test
constant speed phase, except at the
conclusion of the mid-test constant
speed cycle, perform a 5-minute to 30minute key-off soak. A key-off soak
period up to 30 minutes may be inserted
between the end of the mid-test constant
speed cycle and UDDS3.
(6) Using good engineering judgment
determine the end-of-test constant speed
cycle distance so that it does not exceed
20% of the total distance driven during
the MCT as described in SAE J1634
Section 8.3.3.
(7) Divide the end-of-test constant
speed cycle distance (dE) by 65 mph to
determine the total time required for the
end-of-test constant speed cycle. If the
time required is one-hour or less the
end-of-test constant speed cycle can be
performed with no key-off soak periods.
If the time required is greater than onehour the end-of-test constant speed
cycle must be separated into phases
such that no phase exceeds more than
one-hour. At the conclusion of each
end-of-test constant speed phase,
perform a 5-minute to 30-minute key-off
soak.
(8) SAE J1634 Section 3.13 defines
useable battery energy (UBE) as the total
DC discharge energy (Edctotal), measured
in DC watt-hours for a full discharge
test. The total DC discharge energy is
the sum of all measured phases of a test
inclusive of all drive cycle types. As
key-off soak periods are not considered
part of the test phase, the discharge
energy that occurs during the key-off
soak periods is not included in the
useable battery energy.
(9) Recharging the vehicle’s battery
must start within three hours after the
end of testing.
(10) At the request of a manufacturer,
the Administrator may approve the use
of an earlier version of SAE J1634 when
a manufacturer is carrying over data for
vehicles tested using a prior version of
SAE J1634.
(11) All label values related to fuel
economy, energy consumption, and
range must be based on 5-cycle testing
or on values adjusted to be equivalent
to 5-cycle results. Prior to performing
testing to generate a 5-cycle adjustment
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factor, manufacturers must request
Administrator approval to use SAE
J1634 Appendices B and C for
determining a 5-cycle adjustment factor
with the following modifications,
clarifications, and attestations:
(i) Before model year 2025, prior to
performing the 20 °F charge-depleting
UDDS, the vehicle must soak for a
minimum of 12 hours and a maximum
of 36 hours at a temperature of 20 °F.
Prior to beginning the 12 to 36 hour cold
soak at 20 °F the vehicle must be fully
charged, the charging can take place at
test laboratory ambient temperatures (68
to 86 °F) or at 20 °F. During the 12 to 36
hour cold soak period the vehicle may
not be connected to a charger nor is the
vehicle cabin or battery to be
preconditioned during the 20 °F soak
period.
(ii) Beginning with model year 2025,
the 20 °F UDDS charge-depleting UDDS
test will be replaced with a 20 °F UDDS
test consisting of two UDDS cycles
performed with a 10-minute key-off
soak between the two UDDS cycles. The
data from the two UDDS cycles will be
used to calculate the five-cycle
adjustment factor, instead of using the
results from the entire charge-depleting
data set. Manufacturers that have
submitted and used the average data
from 20 °F charge-depleting UDDS data
sets will be required to revise their 5cycle adjustment factor calculation and
re-label vehicles using the data from the
first two UDDS cycles only.
Manufacturers, at their discretion,
would also be allowed to re-run the
20 °F UDDS test with the battery
charged to a state-of-charge (SoC)
determined by the manufacturer. The
battery does not need to be at 100% SoC
before the 20 °F cold soak.
(iii) Manufacturers must submit a
written attestation to the Administrator
at the completion of testing with the
following information:
(A) A statement noting the SoC level
of the rechargeable energy storage
system (RESS) prior to beginning the
20 °F cold soak for testing performed
beginning with model year 2025.
(B) A statement confirming the
vehicle was not charged or
preconditioned during the 12 to 36 hour
20 °F soak period before starting the
20 °F UDDS cycle.
(C) A summary of all the 5-cycle test
results and the calculations used to
generate the 5-cycle adjustment factor,
including all the 20 °F UDDS cycles, the
distance travelled during each UDDS
and the measured DC discharge energy
during each UDDS phase. Beginning in
model year 2025, the 20 °F UDDS test
results will consist of only two UDDS
cycles.
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Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
(D) Beginning in model year 2025,
calculate City Fuel Economy using the
following equation for RunningFC
instead of the equation on Page 30 in
Appendix C of SAE J1634:
0.48
RunningFC
4483
0.41
0.11
= 0·82 x [Bag2 FTP + Bag3 FTP + US06 City
]
1
0.5
]
+ 0.18 X [- - - - - - - - - - - - - - - - + - - - - - - (20degF UDDSl Bag2
+ 20degF UDDS2 Bag2)
20degF UDDS2 Bagl
)]
1
( 0.61
0.39
+ O.l3 3 x l.0 83 x [SC03 - Bag3 FTP+ Bag2 FTP)
Subpart C [Amended]
68. Amend § 600.210–12 by revising
paragraphs (a) introductory text,
(a)(2)(iii), and (d) to read as follows:
■
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§ 600.210–12 Calculation of fuel economy
and CO2 emission values for labeling.
(a) General labels. Except as specified
in paragraphs (d) and (e) of this section,
fuel economy and CO2 emissions for
general labels may be determined by
one of two methods. The first is based
on vehicle-specific model-type 5-cycle
data as determined in § 600.209–12(b).
This method is available for all vehicles
and is required for vehicles that do not
qualify for the second method as
described in § 600.115 (other than
electric vehicles). The second method,
the derived 5-cycle method, determines
fuel economy and CO2 emissions values
from the FTP and HFET tests using
equations that are derived from vehiclespecific 5-cycle model type data, as
determined in paragraph (a)(2) of this
section. Manufacturers may voluntarily
lower fuel economy (MPG) values and
raise CO2 values if they determine that
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the label values from any method are
not representative of the in-use fuel
economy and CO2 emissions for that
model type, but only if the manufacturer
changes both the MPG values and the
CO2 value and revises any other affected
label value accordingly for a model type
(including but not limited to the fuel
economy 1–10 rating, greenhouse gas 1–
10 rating, annual fuel cost, 5-year fuel
cost information). Similarly, for any
electric vehicles and plug-in hybrid
electric vehicles, manufacturers may
voluntarily lower the fuel economy
(MPGe) and raise the energy
consumption (kW-hr/100 mile) values if
they determine that the label values are
not representative of the in-use fuel
economy, energy consumption, and CO2
emissions for that model type, but only
if the manufacturer changes both the
MPGe and the energy consumption
value and revises any other affected
label value accordingly for a model
type. Manufacturers may voluntarily
lower the value for electric driving
range if they determine that the label
values are not representative of the inuse electric driving range.
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(2) * * *
(iii) Unless and until superseded by
written guidance from the
Administrator, the following intercepts
and slopes shall be used in the
equations in paragraphs (a)(2)(i) and (ii)
of this section:
City Intercept = 0.004091.
City Slope = 1.1601.
Highway Intercept = 0.003191.
Highway Slope = 1.2945.
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(d) Calculating combined fuel
economy, CO2 emissions, and driving
range. (1) If the criteria in § 600.115–
11(a) are met for a model type, both the
city and highway fuel economy and CO2
emissions values must be determined
using the vehicle-specific 5-cycle
method. If the criteria in § 600.115–
11(b) are met for a model type, the city
fuel economy and CO2 emissions values
may be determined using either method,
but the highway fuel economy and CO2
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emissions values must be determined
using the vehicle-specific 5-cycle
method (or modified 5-cycle method as
allowed under § 600.114–12(b)(2)).
(2) If the criteria in § 600.115 are not
met for a model type, the city and
highway fuel economy and CO2
emission label values must be
determined by using the same method,
either the derived 5-cycle or vehiclespecific 5-cycle.
(3) Manufacturers may use one of the
following methods to determine 5-cycle
values for fuel economy, CO2 emissions,
and driving range for electric vehicles:
(i) Generate 5-cycle data as described
in paragraph (a)(1) of this section using
the procedures of SAE J1634
(incorporated by reference in § 600.011)
with amendments and revisions as
described in § 600.116–12(a).
(ii) Multiply 2-cycle fuel economy
values and driving range by 0.7 and
divide 2-cycle CO2 emission values by
0.7.
(iii) Manufacturers may ask the
Administrator to approve adjustment
factors for deriving 5-cycle fuel
economy results from 2-cycle test data
based on operating data from their inuse vehicles. Such data should be
collected from multiple vehicles with
different drivers over a range of
representative driving routes and
conditions. The Administrator may
approve such an adjustment factor for
any of the manufacturer’s vehicle
models that are properly represented by
the collected data.
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Subpart D [Amended]
69. Amend § 600.311–12 by revising
paragraphs (j)(2), (j)(4) introductory text,
and (j)(4)(i) to read as follows:
■
§ 600.311–12 Determination of values for
fuel economy labels.
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(j) * * *
(2) For electric vehicles, determine
the vehicle’s overall driving range as
described in Section 8 of SAE J1634
(incorporated by reference in § 600.011),
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ER24JA23.007
(E) A description of each test group
and configuration which will use the 5cycle adjustment factor, including the
battery capacity of the vehicle used to
generate the 5-cycle adjustment factor
and the battery capacity of all the
configurations to which it will be
applied.
(iv) At the conclusion of the
manufacturers testing and after
receiving the attestations from the
manufacturer regarding the performance
of the 20 °F UDDS test processes, the 5cycle test results, and the summary of
vehicles to which the manufacturer
proposes applying the 5-cycle
adjustment factor, the Administrator
will review the submittals and inform
the manufacturer in writing if the
Administrator concurs with the
manufacturer’s proposal. If not, the
Administrator will describe the
rationale to the manufacturer for not
approving their request.
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Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
with amendments and revisions as
described in § 600.116. Determine
separate range values for FTP-based city
and HFET-based highway driving.
Adjust these values to represent 5-cycle
values as described in § 600.210–
12(d)(3), then combine them
arithmetically by averaging the two
values, weighted 0.55 and 0.45,
respectively, and rounding to the
nearest whole number.
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(4) For plug-in hybrid electric
vehicles, determine the adjusted chargedepleting (Rcda) driving range, the
adjusted all electric driving range (if
applicable), and overall adjusted driving
range as described in SAE J1711
(incorporated by reference in § 600.011),
as described in § 600.116, as follows:
(i) Determine the vehicle’s Actual
Charge-Depleting Range, Rcda, separately
for FTP-based city and HFET-based
highway driving. Adjust these values to
represent 5-cycle values as described in
600.115–11, then combine them
arithmetically by averaging the two
values, weighted 0.55 and 0.45,
respectively, and rounding to the
nearest whole number. Precondition the
vehicle as needed to minimize engine
operation for consuming stored fuel
vapors in evaporative canisters; for
example, you may purge the evaporative
canister or time a refueling event to
avoid engine starting related to purging
the canister. For vehicles that use
combined power from the battery and
the engine before the battery is fully
discharged, also use this procedure to
establish an all electric range by
determining the distance the vehicle
drives before the engine starts, rounded
to the nearest mile. You may represent
this as a range of values. We may
approve adjustments to these
procedures if they are necessary to
properly characterize a vehicle’s all
electric range.
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71. Amend § 600.512–12 by adding
paragraph (a)(3) and revising paragraph
(b) to read as follows:
■
§ 600.512–12
(a) * * *
(3) Separate reports shall be submitted
for passenger automobiles and light
trucks (as identified in § 600.510–12).
(b) The model year report shall be in
writing, signed by the authorized
representative of the manufacturer and
shall be submitted no later than May 1
following the end of the model year. A
manufacturer may request an extension
for submitting the model year report if
that is needed to provide all additional
required data as determined in
§ 600.507–12. The request must clearly
indicate the circumstances necessitating
the extension.
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PART 1027—FEES FOR VEHICLE AND
ENGINE COMPLIANCE PROGRAMS
72. The authority citation for part
1027 continues to read as follows:
■
Authority: 42 U.S.C. 7401–7671q.
73. Amend § 1027.101 by revising
paragraph (a)(1) to read as follows:
■
§ 1027.101 To whom do these
requirements apply?
PART 1030—CONTROL OF
GREENHOUSE GAS EMISSIONS FROM
ENGINES INSTALLED ON AIRPLANES
74. The authority citation for part
1030 continues to read as follows:
■
Authority: 42 U.S.C. 7401–7671q.
75. Revise § 1030.98 to read as
follows:
■
70. Amend § 600.510–12 by revising
the entry defining the term ‘‘AFE’’
under the formula in paragraph (e) to
read as follows:
■
§ 1030.98
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§ 600.510–12 Calculation of average fuel
economy and average carbon-related
exhaust emissions.
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(e) * * *
AFE = Average combined fuel
economy as calculated in paragraph
(c)(2) of this section, rounded to the
nearest 0.0001 mpg;
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01:01 Jan 24, 2023
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Confidential information.
The provisions of 40 CFR 1068.10 and
1068.11 apply for information you
submit under this part.
PART 1031—CONTROL OF AIR
POLLUTION FROM AIRCRAFT
ENGINES
76. The authority citation for part
1031 continues to read as follows:
■
Authority: 42 U.S.C. 7401–7671q.
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77. Revise § 1031.170 to read as
follows:
■
§ 1031.170
Confidential information.
The provisions of 40 CFR 1068.10 and
1068.11 apply for information you
submit under this part.
PART 1033—CONTROL OF EMISSIONS
FROM LOCOMOTIVES
78. The authority citation for part
1033 continues to read as follows:
■
Authority: 42 U.S.C. 7401–7671q.
Subpart A [Amended]
79. Amend § 1033.1 by revising
paragraph (e) to read as follows:
■
§ 1033.1
Applicability.
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(e) This part applies for locomotives
that were certified as freshly
manufactured or remanufactured
locomotives under 40 CFR part 92.
§ 1033.5
[Amended]
80. Amend § 1033.5 by removing and
reserving paragraph (c).
■
Subpart B [Amended]
81. Amend § 1033.101 by revising the
introductory text to read as follows:
■
(a) * * *
(1) Motor vehicles and motor vehicle
engines we regulate under 40 CFR part
86 or 1036. This includes light-duty
vehicles, light-duty trucks, mediumduty passenger vehicles, highway
motorcycles, and heavy-duty highway
engines and vehicles.
*
*
*
*
*
Subpart F [Amended]
VerDate Sep<11>2014
Model year report.
Subpart C [Amended]
§ 1033.101
Exhaust emission standards.
See appendix A of this part to
determine how emission standards
apply before 2023.
*
*
*
*
*
§ 1033.102
[Removed]
82. Remove § 1033.102.
■ 83. Amend § 1033.115 by revising
paragraphs (b) introductory text and (c)
to read as follows:
■
§ 1033.115
Other requirements.
*
*
*
*
*
(b) Adjustable parameters.
Locomotives that have adjustable
parameters must meet all the
requirements of this part for any
adjustment in the approved adjustable
range. General provisions for adjustable
parameters apply as specified in 40 CFR
1068.50. You must specify in your
application for certification the
adjustable range of each adjustable
parameter on a new locomotive or new
locomotive engine to—
*
*
*
*
*
(c) Prohibited controls. (1) General
provisions. You may not design or
produce your locomotives with
emission control devices, systems, or
elements of design that cause or
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contribute to an unreasonable risk to
public health, welfare, or safety while
operating. For example, a locomotive
may not emit a noxious or toxic
substance it would otherwise not emit
that contributes to such an unreasonable
risk.
(2) Vanadium sublimation in SCR
catalysts. For engines equipped with
vanadium-based SCR catalysts, you
must design the engine and its emission
controls to prevent vanadium
sublimation and protect the catalyst
from high temperatures. We will
evaluate your engine design based on
the following information that you must
include in your application for
certification:
(i) Identify the threshold temperature
for vanadium sublimation for your
specified SCR catalyst formulation as
described in 40 CFR 1065.1113 through
1065.1121.
(ii) Describe how you designed your
engine to prevent catalyst inlet
temperatures from exceeding the
temperature you identify in paragraph
(c)(2)(i) of this section, including
consideration of engine wear through
the useful life. Also describe your
design for catalyst protection in case
catalyst temperatures exceed the
specified temperature. In your
description, include how you
considered elevated catalyst
temperature resulting from sustained
high-load engine operation, catalyst
exotherms, particulate filter
regeneration, and component failure
resulting in unburned fuel in the
exhaust stream.
*
*
*
*
*
■ 84. Amend § 1033.120 by revising
paragraph (c) to read as follows:
§ 1033.120 Emission-related warranty
requirements.
tkelley on DSK125TN23PROD with RULES2
*
*
*
*
*
(c) Components covered. The
emission-related warranty covers all
components whose failure would
increase a locomotive’s emissions of any
regulated pollutant. This includes
components listed in 40 CFR part 1068,
appendix A, and components from any
other system you develop to control
emissions. The emission-related
warranty covers the components you
sell even if another company produces
the component. Your emission-related
warranty does not need to cover
components whose failure would not
increase a locomotive’s emissions of any
regulated pollutant. For remanufactured
locomotives, your emission-related
warranty is required to cover only those
parts that you supply or those parts for
which you specify allowable part
manufacturers. It does not need to cover
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used parts that are not replaced during
the remanufacture.
*
*
*
*
*
Subpart C [Amended]
85. Amend § 1033.205 by revising
paragraph (d)(6) to read as follows:
■
§ 1033.205 Applying for a certificate of
conformity.
*
*
*
*
*
(d) * * *
(6) A description of injection timing,
fuel rate, and all other adjustable
operating parameters, including
production tolerances. For any
operating parameters that do not qualify
as adjustable parameters, include a
description supporting your conclusion
(see 40 CFR 1068.50(c)). Include the
following in your description of each
adjustable parameter:
(i) For practically adjustable operating
parameters, include the nominal or
recommended setting, the intended
practically adjustable range, the limits
or stops used to limit adjustable ranges,
and production tolerances of the limits
or stops used to establish each
practically adjustable range. State that
the physical limits, stops or other means
of limiting adjustment, are effective in
preventing adjustment of parameters on
in-use engines to settings outside your
intended practically adjustable ranges
and provide information to support this
statement.
(ii) For programmable operating
parameters, state that you have
restricted access to electronic controls to
prevent parameter adjustments on inuse engines that would allow operation
outside the practically adjustable range.
Describe how your engines are designed
to prevent unauthorized adjustments.
*
*
*
*
*
■ 86. Amend § 1033.245 by adding
paragraph (f) to read as follows:
§ 1033.245
Deterioration factors.
*
*
*
*
*
(f) You may alternatively determine
and verify deterioration factors based on
bench-aged aftertreatment as described
in 40 CFR 1036.245 and 1036.246, with
the following exceptions:
(1) The minimum required aging for
locomotive engines as specified in 40
CFR 1036.245(c)(2) is 3,000 hours.
Operate the engine for service
accumulation using the same sequence
of duty cycles that would apply for
determining a deterioration factor under
paragraphs (a) through (d) of this
section.
(2) Perform verification testing as
described in subpart F of this part rather
than 40 CFR 1036.555. The provisions
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4485
of 40 CFR 1036.246(d)(2) do not apply.
Perform testing consistent with the
original certification to determine
whether tested locomotives meet the
duty-cycle emission standards in
§ 1033.101.
(3) Apply infrequent regeneration
adjustment factors as specified in
§ 1033.535 rather than 40 CFR 1036.580.
Subpart F [Amended]
87. Revise § 1033.525 to read as
follows:
■
§ 1033.525
Smoke opacity testing.
Analyze exhaust opacity test data as
follows:
(a) Measure exhaust opacity using the
procedures specified in 40 CFR
1065.1125. Perform the opacity test with
a continuous digital recording of
smokemeter response identified by
notch setting over the entire locomotive
test cycle specified in § 1033.515(c)(4)
or § 1033.520(e)(4). Measure
smokemeter response in percent opacity
to within one percent resolution.
(b) Calibrate the smokemeter as
follows:
(1) Calibrate using neutral density
filters with approximately 10, 20, and
40 percent opacity. Confirm that the
opacity values for each of these
reference filters are NIST-traceable
within 185 days of testing, or within 370
days of testing if you consistently
protect the reference filters from light
exposure between tests.
(2) Before each test, remove the
smokemeter from the exhaust stream, if
applicable, and calibrate as follows:
(i) Zero. Adjust the smokemeter to
give a zero response when there is no
detectable smoke.
(ii) Linearity. Insert each of the
qualified reference filters in the light
path perpendicular to the axis of the
light beam and adjust the smokemeter to
give a result within 1 percentage point
of the named value for each reference
filter.
(c) Use computer analysis to evaluate
percent opacity for each notch setting.
Treat the start of the first idle mode as
the start of the test. Each mode ends
when operator demand changes for the
next mode (or for the end of the test).
Analyze the opacity trace using the
following procedure:
(1) 3 second peak. Identify the highest
opacity value over the test and integrate
the highest 3 second average including
that highest value.
(2) 30 second peak. Divide the test
into a series of 30 second segments,
advancing each segment in 1 second
increments. Determine the opacity value
for each segment and identify the
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highest opacity value from all the 30
second segments.
(3) Steady-state. Calculate the average
of second-by-second values between 120
and 180 seconds after the start of each
mode. For RMC modes that are less than
180 seconds, calculate the average over
the last 60 seconds of the mode. Identify
the highest of those steady-state values
from the different modes.
K,td
= 100 · ( 1 - ( 1 _
(d) Determine values of standardized
percent opacity, kstd, by correcting to a
reference optical path length of 1 meter
for comparing to the standards using the
following equation:
';;~')'m:as)
Eq. 1033.525-1
lmeas = the smokemeter’s optical path length
in the exhaust plume, expressed to the
nearest 0.01 meters.
Where:
kmeas = the value of percent opacity from
paragraphs (c)(1) through (3) of this
section.
Kstd
kstd = 12.8%
88. Amend § 1033.630 by revising
paragraph (b)(1) to read as follows:
■
§ 1033.630 Staged-assembly and
delegated assembly exemptions.
*
*
*
*
(b) * * *
(1) In cases where an engine has been
assembled in its certified configuration,
properly labeled, and will not require an
aftertreatment device to be attached
when installed in the locomotive, no
exemption is needed to ship the engine.
You do not need an exemption to ship
engines without specific components if
they are not emission-related
components identified in appendix A of
40 CFR part 1068.
*
*
*
*
*
■ 89. Amend § 1033.815 by revising
paragraph (f) to read as follows:
§ 1033.815
repair.
Maintenance, operation, and
*
*
*
*
*
( 1 _ ::·~
Subpart J [Amended]
90. Amend § 1033.901 by revising the
definitions of ‘‘Adjustable parameter’’
and ‘‘Designated Compliance Officer’’ to
read as follows:
■
§ 1033.901
kmeas = 14.1%
lmeas = 1.11 m
ri,)
(f) Failure to perform required
maintenance is a violation of the
tampering prohibition in 40 CFR
1068.101(b)(1). Failure of any person to
comply with the recordkeeping
requirements of this section is a
violation of 40 CFR 1068.101(a)(2).
Subpart G [Amended]
*
= 100 · ( 1 -
Example:
Definitions.
*
*
*
*
*
Adjustable parameter has the
meaning given in 40 CFR 1068.50.
*
*
*
*
*
Designated Compliance Officer means
the Director, Diesel Engine Compliance
Center, U.S. Environmental Protection
Agency, 2000 Traverwood Drive, Ann
Arbor, MI 48105; complianceinfo@
epa.gov; www.epa.gov/ve-certification.
*
*
*
*
*
■ 91. Redesignate appendix I to part
1033 as appendix A to part 1033 and
revise newly redesignated appendix A
to read as follows:
Appendix A to Part 1033—Original
Standards for Tier 0, Tier 1 and Tier 2
Locomotives
(a) Locomotives were originally subject to
Tier 0, Tier 1, and Tier 2 emission standards
described in paragraph (b) of this appendix
as follows:
(1) The Tier 0 and Tier 1 standards in
paragraph (b) of this appendix applied
instead of the Tier 0 and Tier 1 standards of
§ 1033.101 for locomotives manufactured and
remanufactured before January 1, 2010. For
example, a locomotive that was originally
manufactured in 2004 and remanufactured
on April 10, 2011, was subject to the original
Tier 1 standards specified in paragraph (b) of
this appendix and became subject to the Tier
1 standards of § 1033.101 when it was
remanufactured on April 10, 2011.
(2) The Tier 2 standards in paragraph (b)
of this appendix applied instead of the Tier
2 standards of § 1033.101 for locomotives
manufactured and remanufactured before
January 1, 2013.
(b) The following NOX and PM standards
applied before the dates specified in
paragraph (a) of this appendix:
TABLE 1 TO APPENDIX A—ORIGINAL LOCOMOTIVE EMISSION STANDARDS
Switch ...................................................................................
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1973–1992
1993–2004
2005–2011
1973–1992
1993–2004
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NOX
Tier
Tier
Tier
Tier
Tier
0
1
2
0
1
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PM-primary
9.5
7.4
5.5
14.0
11.0
24JAR2
0.60
0.45
0.20
0.72
0.54
PM-alternate a
0.30
0.22
0.10
0.36
0.27
ER24JA23.009
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Line-haul ..............................................................................
Standards
(g/bhp-hr)
Tier
ER24JA23.008
Year of
original
manufacture
Type of standard
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TABLE 1 TO APPENDIX A—ORIGINAL LOCOMOTIVE EMISSION STANDARDS—Continued
Year of
original
manufacture
Type of standard
2005–2011
a Locomotives
Standards
(g/bhp-hr)
Tier
PM-primary
NOX
Tier 2
8.1
PM-alternate a
0.24
0.12
certified to the alternate PM standards are also subject to alternate CO standards of 10.0 for the line-haul cycle and 12.0 for the
switch cycle.
1036.250 Reporting and recordkeeping for
certification.
1036.255 EPA oversight on certificates of
conformity.
(c) The original Tier 0, Tier 1, and
Tier 2 standards for HC and CO
emissions and smoke are the same
standards identified in § 1033.101.
■ 92. Revise part 1036 to read as
follows:
PART 1036—CONTROL OF EMISSIONS
FROM NEW AND IN-USE HEAVY-DUTY
HIGHWAY ENGINES
Subpart A—Overview and Applicability
Sec.
1036.1 Applicability.
1036.2 Compliance responsibility.
1036.5 Excluded engines.
1036.10 Organization of this part.
1036.15 Other applicable regulations.
1036.30 Submission of information.
Subpart B—Emission Standards and
Related Requirements
tkelley on DSK125TN23PROD with RULES2
1036.101 Overview of exhaust emission
standards.
1036.104 Criteria pollutant emission
standards—NOX, HC, PM, and CO.
1036.108 Greenhouse gas emission
standards—CO2, CH4, and N2O.
1036.110 Diagnostic controls.
1036.111 Inducements related to SCR.
1036.115 Other requirements.
1036.120 Emission-related warranty
requirements.
1036.125 Maintenance instructions and
allowable maintenance.
1036.130 Installation instructions for
vehicle manufacturers.
1036.135 Labeling.
1036.136 Clean Idle sticker.
1036.140 Primary intended service class
and engine cycle.
1036.150 Interim provisions.
Subpart C—Certifying Engine Families
1036.201 General requirements for
obtaining a certificate of conformity.
1036.205 Requirements for an application
for certification.
1036.210 Preliminary approval before
certification.
1036.225 Amending applications for
certification.
1036.230 Selecting engine families.
1036.235 Testing requirements for
certification.
1036.240 Demonstrating compliance with
criteria pollutant emission standards.
1036.241 Demonstrating compliance with
greenhouse gas emission standards.
1036.245 Deterioration factors for exhaust
emission standards.
1036.246 Verifying deterioration factors.
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Subpart D—Testing Production Engines
and Hybrid Powertrains
1036.301 Measurements related to GEM
inputs in a selective enforcement audit.
Subpart E—In-use Testing
1036.401 Testing requirements for in-use
engines.
1036.405 Overview of the manufacturer-run
field-testing program.
1036.410 Selecting and screening vehicles
and engines for testing.
1036.415 Preparing and testing engines.
1036.420 Pass criteria for individual
engines.
1036.425 Pass criteria for engine families.
1036.430 Reporting requirements.
1036.435 Recordkeeping requirements.
1036.440 Warranty obligations related to inuse testing.
Subpart F—Test Procedures
1036.501 General testing provisions.
1036.505 Engine data and information to
support vehicle certification.
1036.510 Supplemental Emission Test.
1036.512 Federal Test Procedure.
1036.514 Low Load Cycle.
1036.520 Determining power and vehicle
speed values for powertrain testing.
1036.525 Clean Idle test.
1036.530 Test procedures for off-cycle
testing.
1036.535 Determining steady-state engine
fuel maps and fuel consumption at idle.
1036.540 Determining cycle-average engine
fuel maps.
1036.543 Carbon balance error verification.
1036.550 Calculating greenhouse gas
emission rates.
1036.555 Test procedures to verify
deterioration factors.
1036.580 Infrequently regenerating
aftertreatment devices.
Subpart G—Special Compliance Provisions
1036.601 Overview of compliance
provisions.
1036.605 Alternate emission standards for
engines used in specialty vehicles.
1036.610 Off-cycle technology credits and
adjustments for reducing greenhouse gas
emissions.
1036.615 Engines with Rankine cycle waste
heat recovery and hybrid powertrains.
1036.620 Alternate CO2 standards based on
model year 2011 compression-ignition
engines.
1036.625 In-use compliance with CO2
family emission limits (FELs).
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1036.630 Certification of engine greenhouse
gas emissions for powertrain testing.
1036.655 Special provisions for dieselfueled engines sold in American Samoa
or the Commonwealth of the Northern
Mariana Islands.
Subpart H—Averaging, Banking, and
Trading for Certification
1036.701 General provisions.
1036.705 Generating and calculating
emission credits.
1036.710 Averaging.
1036.715 Banking.
1036.720 Trading.
1036.725 Required information for
certification.
1036.730 ABT reports.
1036.735 Recordkeeping.
1036.740 Restrictions for using emission
credits.
1036.745 End-of-year CO2 credit deficits.
1036.750 Consequences for noncompliance.
1036.755 Information provided to the
Department of Transportation.
Subpart I—Definitions and Other Reference
Information
1036.801 Definitions.
1036.805 Symbols, abbreviations, and
acronyms.
1036.810 Incorporation by reference.
1036.815 Confidential information.
1036.820 Requesting a hearing.
1036.825 Reporting and recordkeeping
requirements.
Appendix A of Part 1036—Summary of
Previous Emission Standards
Appendix B of Part 1036—Transient Duty
Cycles
Appendix C of Part 1036—Default Engine
Fuel Maps for § 1036.540
Authority: 42 U.S.C. 7401—7671q.
Subpart A—Overview and Applicability
§ 1036.1
Applicability.
(a) Except as specified in § 1036.5, the
provisions of this part apply for engines
that will be installed in heavy-duty
vehicles (including glider vehicles).
Heavy-duty engines produced before
December 20, 2026 are subject to
greenhouse gas emission standards and
related provisions under this part as
specified in § 1036.108; these engines
are subject to exhaust emission
standards for NOX, HC, PM, and CO,
and related provisions under 40 CFR
part 86, subpart A and subpart N,
instead of this part, except as follows:
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(1) The provisions of §§ 1036.115,
1036.501(d), and 1036.601 apply.
(2) 40 CFR parts 85 and 86 may
specify that certain provisions in this
part apply.
(3) This part describes how several
individual provisions are optional or
mandatory before model year 2027. For
example, § 1036.150(a) describes how
you may generate emission credits by
meeting the standards of this part before
model year 2027.
(b) The provisions of this part also
apply for fuel conversions of all engines
described in paragraph (a) of this
section as described in 40 CFR 85.502.
(c) Gas turbine heavy-duty engines
and other heavy-duty engines not
meeting the definition of compressionignition or spark-ignition are deemed to
be compression-ignition engines for
purposes of this part.
(d) For the purpose of applying the
provisions of this part, engines include
all emission-related components and
any components or systems that should
be identified in your application for
certification, such as hybrid
components for engines that are
certified as hybrid engines or hybrid
powertrains.
§ 1036.2
Compliance responsibility.
The regulations in this part contain
provisions that affect both engine
manufacturers and others. However, the
requirements of this part are generally
addressed to the engine manufacturer(s).
The term ‘‘you’’ generally means the
engine manufacturer(s), especially for
issues related to certification.
Additional requirements and
prohibitions apply to other persons as
specified in subpart G of this part and
40 CFR part 1068.
tkelley on DSK125TN23PROD with RULES2
§ 1036.5
Excluded engines.
(a) The provisions of this part do not
apply to engines used in medium-duty
passenger vehicles or other heavy-duty
vehicles that are subject to regulation
under 40 CFR part 86, subpart S, except
as specified in 40 CFR part 86, subpart
S, and § 1036.150(j). For example, this
exclusion applies for engines used in
vehicles certified to the standards of 40
CFR 86.1818 and 86.1819.
(b) An engine installed in a heavyduty vehicle that is not used to propel
the vehicle is not a heavy-duty engine.
The provisions of this part therefore do
not apply to these engines. Note that
engines used to indirectly propel the
vehicle (such as electrical generator
engines that provide power to batteries
for propulsion) are subject to this part.
See 40 CFR part 1039, 1048, or 1054 for
other requirements that apply for these
auxiliary engines. See 40 CFR part 1037
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for requirements that may apply for
vehicles using these engines, such as the
evaporative and refueling emission
requirements of 40 CFR 1037.103.
(c) The provisions of this part do not
apply to aircraft or aircraft engines.
Standards apply separately to certain
aircraft engines, as described in 40 CFR
part 87.
(d) The provisions of this part do not
apply to engines that are not internal
combustion engines. For example, the
provisions of this part generally do not
apply to fuel cells. Note that gas turbine
engines are internal combustion
engines.
(e) The provisions of this part do not
apply for model year 2013 and earlier
heavy-duty engines unless they were:
(1) Voluntarily certified to this part.
(2) Installed in a glider vehicle subject
to 40 CFR part 1037.
§ 1036.10
Organization of this part.
This part is divided into the following
subparts:
(a) Subpart A of this part defines the
applicability of this part and gives an
overview of regulatory requirements.
(b) Subpart B of this part describes the
emission standards and other
requirements that must be met to certify
engines under this part. Note that
§ 1036.150 describes certain interim
requirements and compliance
provisions that apply only for a limited
time.
(c) Subpart C of this part describes
how to apply for a certificate of
conformity.
(d) Subpart D of this part addresses
testing of production engines.
(e) Subpart E of this part describes
provisions for testing in-use engines.
(f) Subpart F of this part describes
how to test your engines (including
references to other parts of the Code of
Federal Regulations).
(g) Subpart G of this part describes
requirements, prohibitions, and other
provisions that apply to engine
manufacturers, vehicle manufacturers,
owners, operators, rebuilders, and all
others.
(h) Subpart H of this part describes
how you may generate and use emission
credits to certify your engines.
(i) Subpart I of this part contains
definitions and other reference
information.
§ 1036.15
Other applicable regulations.
(a) Parts 85 and 86 of this chapter
describe additional provisions that
apply to engines that are subject to this
part. See § 1036.601.
(b) Part 1037 of this chapter describes
requirements for controlling evaporative
and refueling emissions and greenhouse
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gas emissions from heavy-duty vehicles,
whether or not they use engines
certified under this part.
(c) Part 1065 of this chapter describes
procedures and equipment
specifications for testing engines to
measure exhaust emissions. Subpart F
of this part describes how to apply the
provisions of part 1065 of this chapter
to determine whether engines meet the
exhaust emission standards in this part.
(d) The requirements and prohibitions
of part 1068 of this chapter apply as
specified in § 1036.601 to everyone,
including anyone who manufactures,
imports, installs, owns, operates, or
rebuilds any of the engines subject to
this part, or vehicles containing these
engines. See § 1036.601 to determine
how to apply the part 1068 regulations
for heavy-duty engines. The issues
addressed by these provisions include
these seven areas:
(1) Prohibited acts and penalties for
engine manufacturers, vehicle
manufacturers, and others.
(2) Rebuilding and other aftermarket
changes.
(3) Exclusions and exemptions for
certain engines.
(4) Importing engines.
(5) Selective enforcement audits of
your production.
(6) Recall.
(7) Procedures for hearings.
(e) Other parts of this chapter apply
if referenced in this part.
§ 1036.30
Submission of information.
Unless we specify otherwise, send all
reports and requests for approval to the
Designated Compliance Officer (see
§ 1036.801). See § 1036.825 for
additional reporting and recordkeeping
provisions.
Subpart B—Emission Standards and
Related Requirements
§ 1036.101 Overview of exhaust emission
standards.
(a) You must show that engines meet
the following exhaust emission
standards:
(1) Criteria pollutant standards for
NOX, HC, PM, and CO apply as
described in § 1036.104.
(2) Greenhouse gas (GHG) standards
for CO2, CH4, and N2O apply as
described in § 1036.108.
(b) You may optionally demonstrate
compliance with the emission standards
of this part by testing hybrid engines
and hybrid powertrains, rather than
testing the engine alone. Except as
specified, provisions of this part that
reference engines apply equally to
hybrid engines and hybrid powertrains.
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§ 1036.104 Criteria pollutant emission
standards—NOX, HC, PM, and CO.
This section describes the applicable
NOX, HC, CO, and PM standards for
model years 2027 and later. These
standards apply equally for all primary
intended service classes unless
otherwise noted.
(a) Emission standards. Exhaust
emissions may not exceed the standards
in this section, as follows:
(1) The following emission standards
apply for Light HDE, Medium HDE, and
Heavy HDE over the FTP, SET, and LLC
duty cycles using the test procedures
described in subpart F of this part:
TABLE 1 TO PARAGRAPH (a)(1) OF § 1036.104—COMPRESSION-IGNITION STANDARDS FOR DUTY CYCLE TESTING
Duty cycle
NOX mg/hp·hr
SET and FTP ...................................................................................................
LLC ..................................................................................................................
(2) The following emission standards
apply for Spark-ignition HDE over the
FTP and SET duty cycles using the test
HC mg/hp·hr
35
50
60
140
PM mg/hp·hr
CO g/hp·hr
5
5
6.0
6.0
procedures described in subpart F of
this part:
TABLE 2 TO PARAGRAPH (a)(2) OF § 1036.104—SPARK-IGNITION STANDARDS FOR DUTY CYCLE TESTING
Duty cycle
NOX mg/hp·hr
SET ..................................................................................................................
FTP ..................................................................................................................
(3) The following off-cycle emission
standards apply for Light HDE, Medium
HDE, and Heavy HDE using the
HC mg/hp·hr
35
35
60
60
PM mg/hp·hr
CO g/hp·hr
5
5
14.4
6.0
procedures specified in § 1036.530, as
follows:
TABLE 3 TO PARAGRAPH (a)(3) OF § 1036.104—COMPRESSION-IGNITION STANDARDS FOR OFF-CYCLE TESTING
Off-cycle Bin
NOX
Temperature adjustment a
HC mg/hp·hr
PM mg/hp·hr
CO g/hp·hr
Bin 1 ..........................
Bin 2 ..........................
10.0 g/hr ....................
58 mg/hp·hr ...............
(25.0¥T¯amb) · 0.25 .......................................
(25.0¥T¯amb) · 2.2 .........................................
........................
120
........................
7.5
........................
9
aT
¯ amb is the mean ambient temperature over a shift-day, or equivalent. Adjust the off-cycle NOX standard for T¯amb below 25.0 °C by adding
the calculated temperature adjustment to the specified NOX standard. Round the temperature adjustment to the same precision as the NOX
standard for the appropriate bin. If you declare a NOX FEL for the engine family, do not apply the FEL scaling calculation from paragraph (c)(3)
of this section to the calculated temperature adjustment.
(b) Clean Idle. You may optionally
certify compression-ignition engines to
the Clean Idle NOX emission standard
using the Clean Idle test specified in
§ 1036.525. The optional Clean Idle NOX
emission standard is 30.0 g/h for model
years 2024 through 2026, and 10.0 g/hr
for model year 2027 and later. The
standard applies separately to each
mode of the Clean Idle test. If you
certify an engine family to the Clean
Idle standards, it is subject to all these
voluntary standards as if they were
mandatory.
(c) Averaging, banking, and trading.
You may generate or use emission
credits under the averaging, banking,
and trading (ABT) program described in
subpart H of this part for demonstrating
compliance with NOX emission
standards in paragraph (a) of this
section. You must meet the PM, HC, and
CO emission standards in § 1036.104(a)
without generating or using emission
credits.
(1) To generate or use emission
credits, you must specify a family
emission limit for each engine family.
Declare the family emission limit
corresponding to full useful life for
engine operation over the FTP duty
cycle, FELFTP, expressed to the same
number of decimal places as the
emission standard. Use FELFTP to
calculate emission credits in subpart H
of this part.
(2) The following NOX FEL caps are
the maximum value you may specify for
FELFTP:
(i) 65 mg/hp·hr for model years 2027
through 2030.
(ii) 50 mg/hp·hr for model year 2031
and later.
(iii) 70 mg/hp·hr for model year 2031
and later Heavy HDE.
(3) Calculate the NOX family emission
limit, FEL[cycle]NOX, that applies for each
duty-cycle or off-cycle standard using
the following equation:
= S t d[cycle]NOx · StdFTPNOx
Eq. 1036.104-1
Where:
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Std[cycle]NOX, = the NOX emission standard
that applies for the applicable cycle or
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FELFTPNOx
FEL[cycle]NOx
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of this section for engines not
participating in the ABT program.
FELFTPNOX = the engine family’s declared FEL
for NOX over the FTP duty cycle from
paragraph (c)(1) of this section.
StdFTPNOX = the NOX emission standard that
applies for the FTP duty cycle under
paragraph (a) of this section for engines
not participating in the ABT program.
Example for model year 2029 Medium
HDE for the SET:
StdSETNOX = 35 mg/hp·hr
FELFTP = 121 mg/hp·hr
StdFTPNOX = 35 mg/hp·hr
121
FELsETNOx = 35 · 35 = 121 mg/hp· hr
FELSETNOX = 121 mg/hp·hr
(4) The family emission limits you
select under this paragraph (c) serve as
the emission standards for compliance
testing instead of the standards
specified in this section.
(d) Fuel types. The exhaust emission
standards in this section apply for
engines using the fuel type on which the
engines in the engine family are
designed to operate. You must meet the
numerical emission standards for HC in
this section based on the following
types of hydrocarbon emissions for
engines powered by the following fuels:
(1) Alcohol-fueled engines: NMHCE
emissions.
(2) Gaseous-fueled engines: NMNEHC
emissions.
(3) Other engines: NMHC emissions.
(e) Useful life. The exhaust emission
standards of this section apply for the
useful life, expressed in vehicle miles,
or hours of engine operation, or years in
service, whichever comes first, as
follows:
TABLE 4 TO PARAGRAPH (e) OF § 1036.104—USEFUL LIFE BY PRIMARY INTENDED SERVICE CLASS
Model year 2026 and earlier
Model year 2027 and later
Primary intended service class
Miles
Spark-ignition HDE ..................................................................................
Light HDE .................................................................................................
Medium HDE ............................................................................................
Heavy HDE ..............................................................................................
(f) Applicability for testing. The
emission standards in this subpart apply
to all testing, including certification,
selective enforcement audits, and in-use
testing. For selective enforcement
audits, we may require you to perform
the appropriate duty-cycle testing as
specified in §§ 1036.510, 1036.512, and
1036.514. We may direct you to do
additional testing to show that your
engines meet the off-cycle standards.
§ 1036.108 Greenhouse gas emission
standards—CO2, CH4, and N2O.
This section contains standards and
other regulations applicable to the
emission of the air pollutant defined as
the aggregate group of six greenhouse
gases: carbon dioxide, nitrous oxide,
methane, hydrofluorocarbons,
perfluorocarbons, and sulfur
hexafluoride. This section describes the
applicable CO2, N2O, and CH4 standards
for engines.
(a) Emission standards. Emission
standards apply for engines and
Years
110,000
110,000
185,000
435,000
10
10
10
10
optionally powertrains measured using
the test procedures specified in subpart
F of this part as follows:
(1) CO2 emission standards in this
paragraph (a)(1) apply based on testing
as specified in subpart F of this part.
The applicable test cycle for measuring
CO2 emissions differs depending on the
engine family’s primary intended
service class and the extent to which the
engines will be (or were designed to be)
used in tractors. For Medium HDE and
Heavy HDE certified as tractor engines,
measure CO2 emissions using the SET
steady-state duty cycle specified in
§ 1036.510. This testing with the SET
duty cycle is intended for engines
designed to be used primarily in tractors
and other line-haul applications. Note
that the use of some SET-certified
tractor engines in vocational
applications does not affect your
certification obligation under this
paragraph (a)(1); see other provisions of
this part and 40 CFR part 1037 for limits
Hours
Miles
................
................
................
22,000
Years
200,000
270,000
350,000
650,000
15
15
12
11
Hours
10,000
13,000
17,000
32,000
on using engines certified to only one
cycle. For Medium HDE and Heavy HDE
certified as both tractor and vocational
engines, measure CO2 emissions using
the SET duty cycle specified in
§ 1036.510 and the FTP transient duty
cycle specified in § 1036.512. Testing
with both SET and FTP duty cycles is
intended for engines that are designed
for use in both tractor and vocational
applications. For all other engines
(including Spark-ignition HDE),
measure CO2 emissions using the FTP
transient duty cycle specified in
§ 1036.512.
(i) The Phase 1 CO2 standard is 627
g/hp·hr for all spark-ignition engines for
model years 2016 through 2020. This
standard continues to apply in later
model years for all spark-ignition
engines that are not Heavy HDE.
(ii) The following Phase 1 CO2
standards apply for compressionignition engines (in g/hp·hr):
Model years
2014–2016 ...........................................................................
2017–2020 ...........................................................................
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Medium
HDE—vocational
Light HDE
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600
576
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555
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Medium
HDE—tractor
502
487
Heavy HDE—
tractor
475
460
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TABLE 1 TO PARAGRAPH (a)(1)(ii) OF § 1036.108—COMPRESSION-IGNITION ENGINE STANDARDS FOR MODEL YEARS
2014–2020
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
(iii) The following Phase 2 CO2
standards apply for compression-
4491
ignition engines and all Heavy HDE (in
g/hp·hr):
TABLE 2 TO PARAGRAPH (a)(1)(iii) OF § 1036.108—COMPRESSION-IGNITION ENGINE STANDARDS FOR MODEL YEARS
2021 AND LATER
Model years
Medium
HDE—vocational
Light HDE
2021–2023 ...........................................................................
2024–2026 ...........................................................................
2027 and later ......................................................................
(iv) You may certify spark-ignition
engines to the compression-ignition
standards for the appropriate model
year under this paragraph (a). If you do
this, those engines are treated as
compression-ignition engines for all the
provisions of this part.
(2) The CH4 emission standard is 0.10
g/hp·hr when measured over the
applicable FTP transient duty cycle
specified in § 1036.512. This standard
begins in model year 2014 for
compression-ignition engines and in
model year 2016 for spark-ignition
engines. Note that this standard applies
for all fuel types just like the other
standards of this section.
(3) The N2O emission standard is 0.10
g/hp·hr when measured over the
applicable FTP transient duty cycle
563
555
552
Heavy HDE—
vocational
545
538
535
specified in § 1036.512. This standard
begins in model year 2014 for
compression-ignition engines and in
model year 2016 for spark-ignition
engines.
(b) Family Certification Levels. You
must specify a CO2 Family Certification
Level (FCL) for each engine family
expressed to the same number of
decimal places as the emission
standard. The FCL may not be less than
the certified emission level for the
engine family. The CO2 family emission
limit (FEL) for the engine family is equal
to the FCL multiplied by 1.03.
(c) Averaging, banking, and trading.
You may generate or use emission
credits under the averaging, banking,
and trading (ABT) program described in
subpart H of this part for demonstrating
Medium
HDE—tractor
513
506
503
Heavy HDE—
tractor
473
461
457
447
436
432
compliance with CO2 emission
standards. Credits (positive and
negative) are calculated from the
difference between the FCL and the
applicable emission standard. As
described in § 1036.705, you may use
CO2 credits to certify your engine
families to FELs for N2O and/or CH4,
instead of the N2O/CH4 standards of this
section that otherwise apply. Except as
specified in §§ 1036.150 and 1036.705,
you may not generate or use credits for
N2O or CH4 emissions.
(d) Useful life. The exhaust emission
standards of this section apply for the
useful life, expressed as vehicle miles,
or hours of engine operation, or years in
service, whichever comes first, as
follows:
TABLE 3 TO PARAGRAPH (d) OF § 1036.108—USEFUL LIFE BY PRIMARY INTENDED SERVICE CLASS FOR MODEL YEAR
2021 AND LATER
Primary intended service class
Miles
HDE a
Spark-ignition
................................................................................................................................................
Light HDE a ..............................................................................................................................................................
Medium HDE ...........................................................................................................................................................
Heavy HDE b ............................................................................................................................................................
150,000
150,000
185,000
435,000
Years
15
15
10
10
a Useful
life for Spark-ignition HDE and Light HDE before model year 2021 is 110,000 miles or 10 years, whichever occurs first.
life for Heavy HDE is also expressed as 22,000 operating hours. For an individual engine, the useful life is no shorter than 10 years or
100,000 miles, whichever occurs first, regardless of operating hours.
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b Useful
(e) Applicability for testing. The
emission standards in this subpart apply
as specified in this paragraph (e) to all
duty-cycle testing (according to the
applicable test cycles) of testable
configurations, including certification,
selective enforcement audits, and in-use
testing. The CO2 FCLs serve as the CO2
emission standards for the engine family
with respect to certification and
confirmatory testing instead of the
standards specified in paragraph (a)(1)
of this section. The FELs serve as the
emission standards for the engine family
with respect to all other duty-cycle
testing. See §§ 1036.235 and 1036.241 to
determine which engine configurations
within the engine family are subject to
testing. Note that engine fuel maps and
powertrain test results also serve as
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01:01 Jan 24, 2023
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standards as described in §§ 1036.535,
1036.540, and 1036.630 and 40 CFR
1037.550.
§ 1036.110
Diagnostic controls.
Onboard diagnostic (OBD) systems
must generally detect malfunctions in
the emission control system, store
trouble codes corresponding to detected
malfunctions, and alert operators
appropriately. Starting in model year
2027, new engines must have OBD
systems as described in this section.
You may optionally comply with any or
all of the requirements of this section
instead of 40 CFR 86.010–18 in earlier
model years.
(a) Chassis-based OBD requirements
apply instead of the requirements of this
section for certain engines as follows:
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(1) Heavy-duty engines intended to be
installed in heavy duty vehicles at or
below 14,000 pounds GVWR must meet
the requirements in 40 CFR 86.1806.
Note that 40 CFR 86.1806 allows for
using later versions of specified OBD
requirements from the California Air
Resources Board, which includes
meeting the 2019 heavy-duty OBD
requirements adopted for California and
updated emission thresholds as
described in this section.
(2) Heavy-duty spark-ignition engines
intended to be installed in heavy-duty
vehicles above 14,000 pounds GVWR
may meet the requirements in 40 CFR
86.1806 if the same engines are also
installed in vehicles certified under 40
CFR part 86, subpart S, where both sets
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Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
of vehicles share similar emission
controls.
(b) Engines must comply with the
2019 heavy-duty OBD requirements
adopted for California as described in
this paragraph (b). California’s 2019
heavy-duty OBD requirements are part
of 13 CCR 1968.2, 1968.5, 1971.1, and
1971.5 (incorporated by reference in
§ 1036.810). We may approve your
request to certify an OBD system
meeting alternative specifications if you
submit information as needed to
demonstrate that it meets the intent of
this section. For example, we may
approve your request for a system that
meets a later version of California’s OBD
requirements if you demonstrate that it
meets the intent of this section; the
demonstration must include
identification of any approved
deficiencies and your plans to resolve
such deficiencies. To demonstrate that
your engine meets the intent of this
section, the OBD system meeting
alternative specifications must address
all the provisions described in this
paragraph (b) and in paragraph (c) of
this section. The following clarifications
and exceptions apply for engines
certified under this part:
(1) We may approve a small
manufacturer’s request to delay
complying with the requirements of this
section for up to three model years if
that manufacturer has not certified those
engines or other comparable engines in
California for those model years.
(2) For engines not certified in
California, references to vehicles
meeting certain California Air Resources
Board emission standards are
understood to refer to the corresponding
EPA emission standards for a given
family, where applicable. Use good
engineering judgment to correlate the
specified standards with the EPA
standards that apply under this part.
You must describe in your application
for certification how you will perform
testing to demonstrate compliance with
OBD requirements to represent all your
engine families over five or fewer model
years.
(3) Engines must comply with OBD
requirements throughout the useful life
as specified in § 1036.104(e).
(4) The purpose and applicability
statements in 13 CCR 1971.1(a) and (b)
do not apply.
(5) Emission thresholds apply as
follows:
(i) Spark-ignition engines are subject
to a NOX threshold of 0.35 g/hp·hr for
catalyst monitoring and 0.30 g/hp·hr in
all other cases. Spark-ignition engines
are subject to a PM threshold of 0.015
g/hp·hr. Thresholds apply for operation
on the FTP and SET duty cycles.
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(ii) Compression-ignition engines are
subject to a NOX threshold of 0.40 g/
hp·hr and a PM threshold of 0.03 g/
hp·hr for operation on the FTP and SET
duty cycles.
(iii) All engines are subject to HC and
CO thresholds as specified in 13 CCR
1968.2 and 1971.1, except that the
‘‘applicable standards’’ for determining
these thresholds are 0.14 g/hp·hr for HC,
14.4 g/hp·hr for CO from spark-ignition
engines, and 15.5 g/hp·hr for CO from
compression-ignition engines.
(iv) Compression-ignition engines
may be exempt from certain monitoring
in 13 CCR 1968.2 and 1971.1 based on
specified test-out criteria. To calculate
these test-out criteria, the ‘‘applicable
standards’’ are 0.20 g/hp·hr for NOX,
0.14 g/hp·hr for HC, 0.01 g/hp·hr for
PM, 14.4 g/hp·hr for CO from sparkignition engines, and 15.5 g/hp·hr for
CO from compression-ignition engines.
(6) The provisions related to
verification of in-use compliance in 13
CCR 1971.1(l) do not apply. The
provisions related to manufacturer selftesting in 13 CCR 1971.5(c) also do not
apply.
(7) The deficiency provisions
described in paragraph (d) of this
section apply instead of 13 CCR
1971.1(k).
(8) Include the additional data-stream
signals in 13 CCR 1971.1(h)(4.2.3)(E),
(F), and (G) as freeze-frame conditions
as required in 13 CCR 1971.1(h)(4.3).
(9) Design compression-ignition
engines to make the following
additional data-stream signals available
on demand with a generic scan tool
according to 13 CCR 1971.1(h)(4.2), if
the engine is so equipped:
(i) Engine and vehicle parameters.
Status of parking brake, neutral switch,
brake switch, and clutch switch,
wastegate control solenoid output,
wastegate position (commanded and
actual), speed and output shaft torque
consistent with § 1036.115(d).
(ii) Diesel oxidation catalyst
parameters. Include inlet and outlet
pressure and temperature for the diesel
oxidation catalyst.
(iii) Particulate filter parameters.
Include filter soot load and ash load for
all installed particulate filters.
(iv) EGR parameters. Include
differential pressure for exhaust gas
recirculation.
(v) SCR parameters. Include DEF
quality-related signals, DEF coolant
control valve position (commanded and
actual), DEF tank temperature, DEF
system pressure, DEF pump
commanded percentage, DEF doser
control status, DEF line heater control
outputs, aftertreatment dosing quantity
commanded and actual.
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(vi) Derating parameters. Include any
additional parameters used to apply
inducements under § 1036.111 or any
other SCR-related or DPF-related engine
derates under § 1036.125.
(10) Design spark-ignition engines to
make the following additional
parameters available for reading with a
generic scan tool, if applicable:
(i) Air-fuel enrichment parameters.
Percent of time in enrichment, both for
each trip (key-on to key-off) and as a
cumulative lifetime value. Track values
separately for enrichment based on
throttle, engine protection, and catalyst
protection. Include all time after engine
warm-up when the engine is not
operating at the air-fuel ratio designed
for peak three-way catalyst efficiency.
Peak efficiency typically involves
closed-loop feedback control.
(ii) [Reserved]
(11) If you have an approved
Executive order from the California Air
Resources Board for a given engine
family, we may rely on that Executive
order to evaluate whether you meet
federal OBD requirements for that same
engine family or an equivalent engine
family. Engine families are equivalent if
they are identical in all aspects material
to emission characteristics; for example,
we would consider different
inducement strategies and different
warranties not to be material to
emission characteristics relevant to
these OBD testing requirements. EPA
would count two equivalent engine
families as one for the purposes of
determining OBD demonstration testing
requirements. Send us the following
information:
(i) You must submit additional
information as needed to demonstrate
that you meet the requirements of this
section that are not covered by the
California Executive order.
(ii) Send us results from any testing
you performed for certifying engine
families (including equivalent engine
families) with the California Air
Resources Board, including the results
of any testing performed under 13 CCR
1971.1(l) for verification of in-use
compliance and 13 CCR 1971.5(c) for
manufacturer self-testing within the
deadlines set out in 13 CCR 1971.1.
(iii) We may require that you send us
additional information if we need it to
evaluate whether you meet the
requirements of this paragraph (b)(11).
This may involve sending us copies of
documents you send to the California
Air Resources Board.
(12) You may ask us to approve
conditions for which the diagnostic
system may disregard trouble codes, as
described in 13 CCR 1971.1(g)(5.3)–
(5.6).
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(13) References to the California ARB
Executive Officer are deemed to be the
EPA Administrator.
(c) Design the diagnostic system to
display the following information in the
cab:
(1) For inducements specified in
§ 1036.111 and any other AECD that
derates engine output related to SCR or
DPF systems, indicate the fault code for
the detected problem, a description of
the fault code, and the current speed
restriction. For inducement faults under
§ 1036.111, identify whether the fault
condition is for DEF quantity, DEF
quality, or tampering; for other faults,
identify whether the fault condition is
related to SCR or DPF systems. If there
are additional derate stages, also
indicate the next speed restriction and
the time remaining until starting the
next restriction. If the derate involves
something other than restricting vehicle
speed, such as a torque derate, adjust
the information to correctly identify any
current and pending restrictions.
(2) Identify on demand the total
number of diesel particulate filter
regeneration events that have taken
place since installing the current
particulate filter.
(3) Identify on demand the historical
and current rate of DEF consumption,
such as gallons of DEF consumed per
mile or gallons of DEF consumed per
gallon of diesel fuel consumed. Design
the system to allow the operator to reset
the current rate of DEF consumption.
(d) You may ask us to accept as
compliant an engine that does not fully
meet specific requirements under this
section. The following provisions apply
regarding OBD system deficiencies:
(1) We will not approve a deficiency
for gasoline-fueled or diesel-fueled
engines if it involves the complete lack
of a major diagnostic monitor, such as
monitors related to exhaust
aftertreatment devices, oxygen sensors,
air-fuel ratio sensors, NOX sensors,
engine misfire, evaporative leaks, and
diesel EGR (if applicable). We may
approve such deficiencies for engines
using other fuels if you demonstrate that
the alternative fuel causes these
monitors to be unreliable.
(2) We will approve a deficiency only
if you show us that full compliance is
infeasible or unreasonable considering
any relevant factors, such as the
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technical feasibility of a given monitor,
or the lead time and production cycles
of vehicle designs and programmed
computing upgrades.
(3) Our approval for a given
deficiency applies only for a single
model year, though you may continue to
ask us to extend a deficiency approval
in renewable one-year increments. We
may approve an extension if you
demonstrate an acceptable level of
progress toward compliance and you
show that the necessary hardware or
software modifications would pose an
unreasonable burden. We will approve
a deficiency for more than three years
only if you further demonstrate that you
need the additional lead time to make
substantial changes to engine hardware.
(4) We will not approve deficiencies
retroactively.
§ 1036.111
Inducements related to SCR.
Engines using SCR to control
emissions depend on a constant supply
of diesel exhaust fluid (DEF). This
section describes how manufacturers
must design their engines to derate
power output to induce operators to
take appropriate actions to ensure the
SCR system is working properly. The
requirements of this section apply
equally for engines installed in heavyduty vehicles at or below 14,000 lbs
GVWR. The requirements of this section
apply starting in model year 2027,
though you may comply with the
requirements of this section in earlier
model years.
(a) General provisions. The following
terms and general provisions apply
under this section:
(1) As described in § 1036.110, this
section relies on terms and requirements
specified for OBD systems by California
ARB in 13 CCR 1968.2 and 1971.1
(incorporated by reference in
§ 1036.810).
(2) The provisions of this section
apply differently based on an individual
vehicle’s speed history. A vehicle’s
speed category is based on the OBD
system’s recorded value for average
speed for the preceding 30 hours of nonidle engine operation. The vehicle speed
category applies at the point that the
engine first detects a fault condition
identified under paragraph (b) of this
section and continues to apply until the
fault condition is fully resolved as
specified in paragraph (e) of this
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4493
section. Non-idle engine operation
includes all operating conditions except
those that qualify as idle based on OBD
system controls as specified in 13 CCR
1971.1(h)(5.4.10). Apply speed derates
based on the following categories:
TABLE 1 TO PARAGRAPH (a)(2) OF
§ 1036.111—VEHICLE CATEGORIES
Vehicle category
Low-speed .................
Medium-speed ..........
High-speed ................
Average speed
(mi/hr)
speed <15.
15 ≤speed <25.
speed ≥25.
(3) Where engines derate power
output as specified in this section, the
derate must decrease vehicle speed by 1
mi/hr for every five minutes of engine
operation until reaching the specified
derate speed. This requirement applies
at the onset of an inducement, at any
transition to a different step of
inducement, and for any derate that
recurs under paragraph (e)(3) of this
section.
(b) Fault conditions. Create derate
strategies that monitor for and trigger an
inducement based on the following
conditions:
(1) DEF supply falling to a level
corresponding to three hours of engine
operation, based on available
information on DEF consumption rates.
(2) DEF quality failing to meet your
concentration specifications.
(3) Any signal indicating that a
catalyst is missing.
(4) Open circuit faults related to the
following: DEF tank level sensor, DEF
pump, DEF quality sensor, SCR wiring
harness, NOX sensors, DEF dosing valve,
DEF tank heater, DEF tank temperature
sensor, and aftertreatment control
module.
(c) [Reserved]
(d) Derate schedule. Engines must
follow the derate schedule described in
this paragraph (d) if the engine detects
a fault condition identified in paragraph
(b) of this section. The derate takes the
form of a maximum drive speed for the
vehicle. This maximum drive speed
decreases over time based on hours of
non-idle engine operation without
regard to engine starting.
(1) Apply speed-limiting derates
according to the following schedule:
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TABLE 2 TO PARAGRAPH (d)(1) OF § 1036.111—DERATE SCHEDULE FOR DETECTED FAULTS
High-speed vehicles
Hours of
non-idle engine
operation
Low-speed vehicles
Maximum
speed
(mi/hr)
0
6
12
20
86
119
144
164
65
60
55
50
45
40
35
25
Low-speed vehicles
Hours of
non-idle engine
operation
Maximum
speed
(mi/hr)
Hours of
non-idle engine
operation
Maximum
speed
(mi/hr)
0
6
12
45
70
90
...................................
...................................
55
50
45
40
35
25
...................................
...................................
0
5
10
30
...................................
...................................
...................................
...................................
45
40
35
25
...................................
...................................
...................................
...................................
a Hours start counting when the engine detects a fault condition specified in paragraph (b) of this section. For DEF supply, you may program
the engine to reset the timer to three hours when the engine detects an empty DEF tank.
(2) You may design and produce
engines that will be installed in
motorcoaches with an alternative derate
schedule that starts with a 65 mi/hr
derate when a fault condition is first
detected, steps down to 50 mi/hr after
80 hours, and concludes with a final
derate speed of 25 mi/hr after 180 hours
of non-idle operation.
(e) Deactivating derates. Program the
engine to deactivate derates as follows:
(1) Evaluate whether the detected
fault condition continues to apply.
Deactivate derates if the engine confirms
that the detected fault condition is
resolved.
(2) Allow a generic scan tool to
deactivate inducement-related fault
codes while the vehicle is not in
motion.
(3) Treat any detected fault condition
that recurs within 40 hours of engine
operation as the same detected fault
condition, which would restart the
derate at the same point in the derate
schedule that the system last
deactivated the derate.
tkelley on DSK125TN23PROD with RULES2
§ 1036.115
Other requirements.
Engines that are required to meet the
emission standards of this part must
meet the following requirements, except
as noted elsewhere in this part:
(a) Crankcase emissions. Engines may
not discharge crankcase emissions into
the ambient atmosphere throughout the
useful life, other than those that are
routed to the exhaust upstream of
exhaust aftertreatment during all
operation, except as follow:
(1) Engines equipped with
turbochargers, pumps, blowers, or
superchargers for air induction may
discharge crankcase emissions to the
ambient atmosphere if the emissions are
added to the exhaust emissions (either
physically or mathematically) during all
emission testing.
(2) If you take advantage of this
exception, you must manufacture the
engines so that all crankcase emissions
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can be routed into the applicable
sampling systems specified in 40 CFR
part 1065. You must also account for
deterioration in crankcase emissions
when determining exhaust deterioration
factors as described in § 1036.240(c)(5).
(b) Fuel mapping. You must perform
fuel mapping for your engine as
described in § 1036.505(b).
(c) Evaporative and refueling
emissions. You must design and
produce your engines to comply with
evaporative and refueling emission
standards as follows:
(1) For complete heavy-duty vehicles
you produce, you must certify the
vehicles to emission standards as
specified in 40 CFR 1037.103.
(2) For incomplete heavy-duty
vehicles, and for engines used in
vehicles you do not produce, you do not
need to certify your engines to
evaporative and refueling emission
standards or otherwise meet those
standards. However, vehicle
manufacturers certifying their vehicles
with your engines may depend on you
to produce your engines according to
their specifications. Also, your engines
must meet applicable exhaust emission
standards in the installed configuration.
(d) Torque broadcasting.
Electronically controlled engines must
broadcast their speed and output shaft
torque (in newton-meters). Engines may
alternatively broadcast a surrogate value
for determining torque. Engines must
broadcast engine parameters such that
they can be read with a remote device
or broadcast them directly to their
controller area networks.
(e) EPA access to broadcast
information. If we request it, you must
provide us any hardware, tools, and
information we would need to readily
read, interpret, and record all
information broadcast by an engine’s
on-board computers and electronic
control modules. If you broadcast a
surrogate parameter for torque values,
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you must provide us what we need to
convert these into torque units. We will
not ask for hardware or tools if they are
readily available commercially.
(f) Adjustable parameters. Engines
that have adjustable parameters must
meet all the requirements of this part for
any adjustment in the practically
adjustable range.
(1) We may require that you set
adjustable parameters to any
specification within the practically
adjustable range during any testing,
including certification testing, selective
enforcement auditing, or in-use testing.
(2) General provisions apply for
adjustable parameters as specified in 40
CFR 1068.50.
(3) DEF supply and DEF quality are
adjustable parameters. The physically
adjustable range includes any amount of
DEF for which the engine’s diagnostic
system does not trigger inducement
provisions under § 1036.111.
(g) Prohibited controls. (1) General
provisions. You may not design your
engines with emission control devices,
systems, or elements of design that
cause or contribute to an unreasonable
risk to public health, welfare, or safety
while operating. For example, this
would apply if the engine emits a
noxious or toxic substance it would
otherwise not emit that contributes to
such an unreasonable risk.
(2) Vanadium sublimation in SCR
catalysts. For engines equipped with
vanadium-based SCR catalysts, you
must design the engine and its emission
controls to prevent vanadium
sublimation and protect the catalyst
from high temperatures. We will
evaluate your engine design based on
the following information that you must
include in your application for
certification:
(i) Identify the threshold temperature
for vanadium sublimation for your
specified SCR catalyst formulation as
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described in 40 CFR 1065.1113 through
1065.1121.
(ii) Describe how you designed your
engine to prevent catalyst inlet
temperatures from exceeding the
temperature you identify in paragraph
(g)(2)(i) of this section, including
consideration of engine wear through
the useful life. Also describe your
design for catalyst protection in case
catalyst temperatures exceed the
specified temperature. In your
description, include how you
considered elevated catalyst
temperature resulting from sustained
high-load engine operation, catalyst
exotherms, particulate filter
regeneration, and component failure
resulting in unburned fuel in the
exhaust stream.
(h) Defeat devices. You may not equip
your engines with a defeat device. A
defeat device is an auxiliary emission
control device (AECD) that reduces the
effectiveness of emission controls under
conditions that may reasonably be
expected in normal operation and use.
However, an AECD is not a defeat
device if you identify it in your
application for certification and any of
the following is true:
(1) The conditions of concern were
substantially included in the applicable
procedure for duty-cycle testing as
described in subpart F of this part.
(2) You show your design is necessary
to prevent engine (or vehicle) damage or
accidents. Preventing engine damage
includes preventing damage to
aftertreatment or other emission-related
components.
(3) The reduced effectiveness applies
only to starting the engine.
(4) The AECD applies only for engines
that will be installed in emergency
vehicles, and the need is justified in
terms of preventing the engine from
losing speed, torque, or power due
abnormal conditions of the emission
control system, or in terms of preventing
such abnormal conditions from
occurring, during operation related to
emergency response. Examples of such
abnormal conditions may include
excessive exhaust backpressure from an
overloaded particulate trap, and running
out of diesel exhaust fluid for engines
that rely on urea-based selective
catalytic reduction.
(i) DEF tanks. Diesel exhaust fluid
tanks must be sized to require refilling
no more frequently than the vehicle
operator will need to refill the fuel tank,
even for worst-case assumptions related
to fuel efficiency and refueling volumes.
(j) Special provisions for sparkignition engines. The following
provisions apply for spark-ignition
engines that control air-fuel ratios at or
near stoichiometry starting with model
year 2027:
(1) Catalyst bed temperature during
extended idle may not fall below 350 °C,
or a lower temperature that we approve.
Describe how you designed your engine
to meet this requirement in your
application for certification. You may
ask us to approve alternative strategies
to prevent emissions from increasing
during idle.
(2) In addition to the information
requirements of § 1036.205(b), describe
why you rely on any AECDs instead of
other engine designs for thermal
protection of catalyst or other emissionrelated components. Also describe the
accuracy of any modeled or measured
temperatures used to activate the AECD.
We may ask you to submit a second-by-
4495
second comparison of any modeled and
measured component temperatures as
part of your application for certification.
§ 1036.120 Emission-related warranty
requirements.
(a) General requirements. You must
warrant to the ultimate purchaser and
each subsequent purchaser that the new
engine, including all parts of its
emission control system, meets two
conditions:
(1) It is designed, built, and equipped
so it conforms at the time of sale to the
ultimate purchaser with the
requirements of this part.
(2) It is free from defects in materials
and workmanship that may keep it from
meeting these requirements.
(b) Warranty period. Your emissionrelated warranty must be valid for at
least as long as the minimum warranty
periods listed in this paragraph (b) in
vehicle miles, or hours of engine
operation, or years in service, whichever
comes first. You may offer an emissionrelated warranty more generous than we
require. The emission-related warranty
for the engine may not be shorter than
any published warranty you offer
without charge for the engine. Similarly,
the emission-related warranty for any
component may not be shorter than any
published warranty you offer without
charge for that component. If an
extended warranty requires owners to
pay for a portion of repairs, those terms
apply in the same manner to the
emission-related warranty. The
warranty period begins when the
vehicle is placed into service. The
following minimum warranty periods
apply:
TABLE 1 TO PARAGRAPH (b) OF § 1036.120—WARRANTY BY PRIMARY INTENDED SERVICE CLASS
Model year
2026 and earlier
Primary intended
service class
Mileage
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Spark-Ignition HDE ..................................
Light HDE .................................................
Medium HDE ............................................
Heavy HDE ..............................................
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Years
50,000
50,000
100,000
100,000
(c) Components covered. The
emission-related warranty covers all
components listed in 40 CFR part 1068,
appendix A, and components from any
other system you develop to control
emissions. The emission-related
warranty covers any components,
regardless of the company that
produced them, that are the original
components or the same design as
Model year
2027 and later
Hours
5
5
5
5
........................
........................
........................
........................
components from the certified
configuration.
(d) Limited applicability. You may
deny warranty claims under this section
if the operator caused the problem
through improper maintenance or use,
subject to the provisions in § 1036.125
and 40 CFR 1068.115.
(e) Owners manual. Describe in the
owners manual the emission-related
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Mileage
160,000
210,000
280,000
450,000
Years
Hours
10
10
10
10
8,000
10,000
14,000
22,000
warranty provisions from this section
that apply to the engine.
§ 1036.125 Maintenance instructions and
allowable maintenance.
Maintenance includes any inspection,
adjustment, cleaning, repair, or
replacement of components and is
classified as either emission-related or
not emission-related and each of these
can be classified as either scheduled or
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Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
unscheduled. Further, some emissionrelated maintenance is also classified as
critical emission-related maintenance.
Give the ultimate purchaser of each new
engine written instructions for
maintaining and using the engine. As
described in paragraph (h) of this
section, these instructions must identify
how owners properly maintain and use
engines to clarify responsibilities for
regulatory requirements such as
emission-related warranty and defect
reporting.
(a) Critical emission-related
maintenance. Critical emission-related
maintenance includes any adjustment,
cleaning, repair, or replacement of
components listed in paragraph (a)(2) of
this section. Critical emission-related
maintenance may also include other
maintenance that you determine is
critical, including maintenance on other
emission-related components as
described in 40 CFR part 1068,
appendix A, if we approve it in
advance. You may perform scheduled
critical emission-related maintenance
during service accumulation on your
emission-data engines at the intervals
you specify.
(1) Maintenance demonstration. You
must demonstrate that the maintenance
is reasonably likely to be done at your
recommended intervals on in-use
engines. We will accept DEF
replenishment as reasonably likely to
occur if your engine meets the
specifications in § 1036.111. We will
accept other scheduled maintenance as
reasonably likely to occur if you satisfy
any of the following conditions:
(i) You present data showing that, if
a lack of maintenance increases
emissions, it also unacceptably degrades
the engine’s performance.
(ii) You design and produce your
engines with a system we approve that
displays a visible signal to alert drivers
that maintenance is due, either as a
result of component failure or the
appropriate degree of engine or vehicle
operation. The signal must clearly
display ‘‘maintenance needed’’, ‘‘check
engine’’, or a similar message that we
approve. The signal must be continuous
while the engine is operating and not be
easily eliminated without performing
the specified maintenance. Your
maintenance instructions must specify
resetting the signal after completing the
specified maintenance. We must
approve the method for resetting the
signal. You may not design the system
to be less effective at the end of the
useful life. If others install your engine
in their vehicle, you may rely on
installation instructions to ensure
proper mounting and operation of the
display. Disabling or improperly
resetting the system for displaying these
maintenance-related signals without
performing the indicated maintenance
violates the tampering prohibition in 42
U.S.C. 7522(a)(3).
(iii) You present survey data showing
that at least 80 percent of engines in the
field get the maintenance you specify at
the recommended intervals.
(iv) You provide the maintenance free
of charge and clearly say so in your
maintenance instructions.
(v) You otherwise show us that the
maintenance is reasonably likely to be
done at the recommended intervals.
(2) Minimum scheduled maintenance
intervals. You may not schedule critical
emission-related maintenance more
frequently than the minimum intervals
specified or allowed in this paragraph
(a), except as specified in paragraph (g)
of this section. The minimum intervals
specified for each component applies to
actuators, sensors, tubing, valves, and
wiring associated with that component,
except as specified.
TABLE 1 TO PARAGRAPH (a)(2) OF § 1036.125—MINIMUM SCHEDULED MAINTENANCE INTERVALS FOR REPLACEMENT IN
MILES (OR HOURS)
Components
Spark-ignition
HDE
Light HDE
Medium HDE
Heavy HDE
Spark plugs ......................................................................................................
DEF filters ........................................................................................................
25,000 (750)
........................
Crankcase ventilation valves and filters ..........................................................
Ignition wires and coils ....................................................................................
Oxygen sensors ...............................................................................................
Air injection system components .....................................................................
60,000 (1,800)
50,000 (1,500)
80,000 (2,400)
110,000
(3,300)
........................
100,000
(3,000)
60,000 (1,800)
........................
........................
........................
........................
100,000
(3,000)
60,000 (1,800)
........................
........................
........................
........................
100,000
(3,000)
60,000 (1,800)
........................
........................
........................
100,000
(3,000)
100,000
(3,000)
100,000
(3,000)
100,000
3,000)
150,000
(4,500)
250,000
7,500)
150,000
(4,500)
250,000
(7,500)
110,000
(3,300)
200,000
(10,000)
110,000
(3,300)
270,000
(13,000)
185,000
5,550)
350,000
(17,000)
435,000
(13,050)
650,000
(32,000)
Sensors, actuators, and related control modules that are not integrated into
other systems ...............................................................................................
Particulate filtration systems (other than filter substrates) ..............................
Catalyst systems (other than catalyst substrates), fuel injectors, electronic
control modules, hybrid system components, turbochargers, and EGR
system components (including filters and coolers) .. ...................................
Catalyst substrates and particulate filter substrates ........................................
TABLE 2 TO PARAGRAPH (a)(2) OF § 1036.125—MINIMUM SCHEDULED MAINTENANCE INTERVALS FOR ADJUSTMENT OR
CLEANING
tkelley on DSK125TN23PROD with RULES2
Accumulated miles (hours) for components
Component
Spark plugs .................................................................
EGR-related filters and coolers, fuel injectors, and
crankcase ventilation valves and filters.
DEF filters ...................................................................
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Spark-ignition
HDE
Light HDE
Medium HDE
25,000 (750)
50,000 (1,500)
50,000 (1,500)
50,000 (1,500) .................
50,000 (1,500)
........................
50,000 (1,500)
50,000 (1,500) .................
50,000 (1,500)
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4497
TABLE 2 TO PARAGRAPH (a)(2) OF § 1036.125—MINIMUM SCHEDULED MAINTENANCE INTERVALS FOR ADJUSTMENT OR
CLEANING—Continued
Accumulated miles (hours) for components
Component
Spark-ignition
HDE
Ignition wires and coils ...............................................
Oxygen sensors ..........................................................
Air injection system components ................................
tkelley on DSK125TN23PROD with RULES2
Catalyst system components, EGR system components (other than filters or coolers), particulate filtration system components, and turbochargers.
(3) New technology. You may ask us
to approve scheduled critical emissionrelated maintenance of components not
identified in paragraph (a)(2) of this
section that is a direct result of the
implementation of new technology not
used in model year 2020 or earlier
engines, subject to the following
provisions:
(i) Your request must include your
recommended maintenance interval,
including data to support the need for
the maintenance, and a demonstration
that the maintenance is likely to occur
at the recommended interval using one
of the conditions specified in paragraph
(a)(1) of this section.
(ii) For any such new technology, we
will publish a Federal Register notice
based on information you submit and
any other available information to
announce that we have established new
allowable minimum maintenance
intervals. Any manufacturer objecting to
our decision may ask for a hearing (see
§ 1036.820).
(4) System components. The following
provisions clarify which components
are included in certain systems:
(i) Catalyst system refers to the
aftertreatment assembly used for
gaseous emission control and generally
includes catalyst substrates, substrate
housings, exhaust gas temperature
sensors, gas concentration sensors, and
related control modules. SCR-based
catalyst systems also include DEF level
sensors, DEF quality sensors, and DEF
temperature sensors.
(ii) Particulate filtration system refers
to the aftertreatment assembly used for
exhaust PM filtration and generally
includes filter substrates, substrate
housings, pressure sensors, pressure
lines and tubes, exhaust gas temperature
sensors, fuel injectors for active
regeneration, and related control
modules.
(b) Recommended additional
maintenance. You may recommend any
amount of critical emission-related
maintenance that is additional to what
we approve in paragraph (a) of this
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50,000 (1,500)
80,000 (2,400)
100,000
(3,000)
100,000
(3,000)
Light HDE
100,000
(3,000)
Medium HDE
100,000 (3,000), then
50,000 (4,500).
section, as long as you state clearly that
the recommended additional
maintenance steps are not necessary to
keep the emission-related warranty
valid. If operators do the maintenance
specified in paragraph (a) of this
section, but not the recommended
additional maintenance, this does not
allow you to disqualify those engines
from in-use testing or deny a warranty
claim. Do not take these maintenance
steps during service accumulation on
your emission-data engines.
(c) Special maintenance. You may
specify more frequent maintenance to
address problems related to special
situations, such as atypical engine
operation. For example, you may
specify more frequent maintenance if
operators fuel the engine with an
alternative fuel such as biodiesel. You
must clearly state that this special
maintenance is associated with the
special situation you are addressing. We
may disapprove your maintenance
instructions if we determine that you
have specified special maintenance
steps to address engine operation that is
not atypical, or that the maintenance is
unlikely to occur in use. If we determine
that certain maintenance items do not
qualify as special maintenance under
this paragraph (c), you may identify
them as recommended additional
maintenance under paragraph (b) of this
section.
(d) Noncritical emission-related
maintenance. You may specify any
amount of emission-related inspection
or other maintenance that is not
approved critical emission-related
maintenance under paragraph (a) of this
section, subject to the provisions of this
paragraph (d). Noncritical emissionrelated maintenance generally includes
maintenance on the components we
specify in 40 CFR part 1068, appendix
A, that is not covered in paragraph (a)
of this section. You must state in the
owners manual that these steps are not
necessary to keep the emission-related
warranty valid. If operators fail to do
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Heavy HDE
100,000 (3,000), then
150,000 (4,500)
this maintenance, this does not allow
you to disqualify those engines from inuse testing or deny a warranty claim. Do
not take these inspection or other
maintenance steps during service
accumulation on your emission-data
engines.
(e) Maintenance that is not emissionrelated. You may schedule any amount
of maintenance unrelated to emission
controls that is needed for proper
functioning of the engine. This might
include adding engine oil; changing air,
fuel, or oil filters; servicing enginecooling systems; adjusting idle speed,
governor, engine bolt torque, valve lash,
injector lash, timing, or tension of air
pump drive belts; and lubricating the
heat control valve in the exhaust
manifold. For maintenance that is not
emission-related, you may perform the
maintenance during service
accumulation on your emission-data
engines at the least frequent intervals
that you recommend to the ultimate
purchaser (but not the intervals
recommended for special situations).
(f) [Reserved]
(g) Payment for scheduled
maintenance. Owners are responsible
for properly maintaining their engines,
which generally includes paying for
scheduled maintenance. However, you
may commit to paying for scheduled
maintenance as described in paragraph
(a)(1)(iv) of this section to demonstrate
that the maintenance will occur. You
may also schedule maintenance not
otherwise allowed by paragraph (a)(2) of
this section if you pay for it. You must
pay for scheduled maintenance on any
component during the useful life if it
meets all the following conditions:
(1) Each affected component was not
in general use on similar engines before
1980.
(2) The primary function of each
affected component is to reduce
emissions.
(3) The cost of the maintenance is
more than 2 percent of the price of the
engine.
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Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
(4) Failure to perform the
maintenance would not cause clear
problems that would significantly
degrade the engine’s performance.
(h) Owners manual. Include the
following maintenance-related
information in the owners manual,
consistent with the requirements of this
section:
(1) Clearly describe the scheduled
maintenance steps, consistent with the
provisions of this section, using
nontechnical language as much as
possible. Include a list of components
for which you will cover scheduled
replacement costs.
(2) Identify all maintenance you
consider necessary for the engine to be
considered properly maintained for
purposes of making valid warranty
claims. Describe what documentation
you consider appropriate for making
these demonstrations. Note that you
may identify failure to repair critical
emission-related components as
improper maintenance if the repairs are
related to an observed defect. Your
maintenance instructions under this
section may not require components or
service identified by brand, trade, or
corporate name. Also, do not directly or
indirectly require that the engine be
serviced by your franchised dealers or
any other service establishments with
which you have a commercial
relationship. However, you may
disregard these limitations on your
maintenance requirements if you do one
of the following things:
(i) Provide a component or service
without charge under the purchase
agreement.
(ii) Get us to waive this prohibition in
the public’s interest by convincing us
the engine will work properly only with
the identified component or service.
(3) Describe how the owner can access
the OBD system to troubleshoot
problems and find emission-related
diagnostic information and codes stored
in onboard monitoring systems as
described in § 1036.110(b) and (c).
These instructions must at a minimum
include identification of the OBD
communication protocol used, location
and type of OBD connector, brief
description of what OBD is (including
type of information stored, what a MIL
is, and explanation that some MILs may
self-extinguish), and a note that generic
scan tools can provide engine
maintenance information.
(4) Describe the elements of the
emission control system and provide an
overview of how they function.
(5) Include one or more diagrams of
the engine and its emission-related
components with the following
information:
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(i) The flow path for intake air and
exhaust gas.
(ii) The flow path of evaporative and
refueling emissions for spark-ignition
engines, and DEF for compressionignition engines, as applicable.
(iii) The flow path of engine coolant
if it is part of the emission control
system described in the application for
certification.
(iv) The identity, location, and
arrangement of relevant sensors, DEF
heater and other DEF delivery
components, and other critical
emission-related components.
Terminology to identify components
must be consistent with codes you use
for the OBD system.
(6) Include one or more explodedview drawings that allow the owner to
identify the following components: EGR
valve, EGR actuator, EGR cooler, all
emission sensors (such as NOX sensors
and soot sensors), temperature and
pressure sensors (such as sensors related
to EGR, DPF, DOC, and SCR and DEF),
quality sensors, DPF filter, DOC, SCR
catalyst, fuel (DPF-related) and DEF
dosing units and components (e.g.,
pumps, metering units, filters, nozzles,
valves, injectors), aftertreatment-related
control modules, any other DEF
delivery-related components (such as
delivery lines and freeze-protection
components), and separately replaceable
aftertreatment-related wiring harnesses.
Terminology to identify components
must be consistent with codes you use
for the OBD system. Include part
numbers for sensors and filters related
to SCR and DPF systems for the current
model year or any earlier model year.
(7) Include the following statement:
‘‘Technical service bulletins, emissionrelated recalls, and other information for
your engine may be available at
www.nhtsa.gov/recalls.’’
(8) Include a troubleshooting guide to
address the following warning signals
related to SCR inducement:
(i) The inducement derate schedule
(including indication that inducements
will begin prior to the DEF tank being
completely empty).
(ii) The meaning of any trouble lights
that indicate specific problems (e.g.,
DEF level).
(iii) A description of the three types
of SCR-related derates (DEF quality,
DEF quality and tampering) and that
further information on the inducement
cause (e.g., trouble codes) is available
using the OBD system.
(9) Describe how to access OBD fault
codes related to DPF-related derates.
(10) Identify a website for the service
information required in 40 CFR 86.010–
38(j).
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§ 1036.130 Installation instructions for
vehicle manufacturers.
(a) If you sell an engine for someone
else to install in a vehicle, give the
engine installer instructions for
installing it consistent with the
requirements of this part. Include all
information necessary to ensure that an
engine will be installed in its certified
configuration.
(b) Make sure these instructions have
the following information:
(1) Include the heading: ‘‘Emissionrelated installation instructions’’.
(2) State: ‘‘Failing to follow these
instructions when installing a certified
engine in a heavy-duty motor vehicle
violates federal law, subject to fines or
other penalties as described in the Clean
Air Act.’’
(3) Provide all instructions needed to
properly install the exhaust system and
any other components. Include any
appropriate instructions for configuring
the exhaust system in the vehicle to
allow for collecting emission samples
for in-use testing where that is practical.
(4) Describe any necessary steps for
installing any diagnostic system
required under § 1036.110.
(5) Describe how your certification is
limited for any type of application. For
example, if you certify Heavy HDE to
the CO2 standards using only transient
FTP testing, you must make clear that
the engine may not be installed in
tractors.
(6) Describe any other instructions to
make sure the installed engine will
operate according to design
specifications in your application for
certification. This may include, for
example, instructions for installing
aftertreatment devices when installing
the engines.
(7) Give the following instructions if
you do not ship diesel exhaust fluid
tanks with your engines:
(i) Specify that vehicle manufacturers
must install diesel exhaust fluid tanks
meeting the specifications of
§ 1036.115(i).
(ii) Describe how vehicle
manufacturers must install diesel
exhaust fluid tanks with sensors as
needed to meet the requirements of
§§ 1036.110 and 1036.111.
(8) State: ‘‘If you install the engine in
a way that makes the engine’s emission
control information label hard to read
during normal engine maintenance, you
must place a duplicate label on the
vehicle, as described in 40 CFR
1068.105.’’
(9) Describe how vehicle
manufacturers need to apply stickers to
qualifying vehicles as described in
§ 1036.136 if you certify engines to the
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Clean Idle NOX standard of
§ 1036.104(b).
(c) Give the vehicle manufacturer fuel
map results as described in
§ 1036.505(b).
(d) You do not need installation
instructions for engines that you install
in your own vehicles.
(e) Provide instructions in writing or
in an equivalent format. For example,
you may post instructions on a publicly
available website for downloading or
printing. If you do not provide the
instructions in writing, explain in your
application for certification how you
will ensure that each installer is
informed of the installation
requirements.
tkelley on DSK125TN23PROD with RULES2
§ 1036.135
Labeling.
(a) Assign each engine a unique
identification number and permanently
affix, engrave, or stamp it on the engine
in a legible way.
(b) At the time of manufacture, affix
a permanent and legible label
identifying each engine. The label must
meet the requirements of 40 CFR
1068.45.
(c) The label must—
(1) Include the heading ‘‘EMISSION
CONTROL INFORMATION’’.
(2) Include your full corporate name
and trademark. You may identify
another company and use its trademark
instead of yours if you comply with the
branding provisions of 40 CFR 1068.45.
(3) Include EPA’s standardized
designation for the engine family.
(4) Identify the primary intended
service class.
(5) State the engine’s displacement (in
liters); however, you may omit this from
the label if all the engines in the engine
family have the same per-cylinder
displacement and total displacement.
(6) State the date of manufacture
[DAY (optional), MONTH, and YEAR];
however, you may omit this from the
label if you stamp, engrave, or otherwise
permanently identify it elsewhere on
the engine, in which case you must also
describe in your application for
certification where you will identify the
date on the engine.
(7) State the NOX FEL to which the
engines are certified if applicable.
Identify the Clean Idle standard if you
certify the engine to the NOX standard
of § 1036.104(b).
(8) State: ‘‘THIS ENGINE COMPLIES
WITH U.S. EPA REGULATIONS FOR
[MODEL YEAR] HEAVY–DUTY
HIGHWAY ENGINES.’’
(9) Identify any limitations on your
certification. For example, if you certify
Heavy HDE to the CO2 standards using
only steady-state testing, include the
statement ‘‘TRACTORS ONLY’’.
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Similarly, for engines with one or more
approved AECDs for emergency vehicle
applications under § 1036.115(h)(4), the
statement: ‘‘THIS ENGINE IS FOR
INSTALLATION IN EMERGENCY
VEHICLES ONLY’’.
(d) You may add information to the
emission control information label as
follows:
(1) You may identify other emission
standards that the engine meets or does
not meet. You may add the information
about the other emission standards to
the statement we specify, or you may
include it in a separate statement.
(2) You may add other information to
ensure that the engine will be properly
maintained and used.
(3) You may add appropriate features
to prevent counterfeit labels. For
example, you may include the engine’s
unique identification number on the
label.
(e) You may ask us to approve
modified labeling requirements in this
part if you show that it is necessary or
appropriate. We will approve your
request if your alternate label is
consistent with the requirements of this
part. We may also specify modified
labeling requirements to be consistent
with the intent of 40 CFR part 1037.
(f) If you obscure the engine label
while installing the engine in the
vehicle such that the label cannot be
read during normal maintenance, you
must place a duplicate label on the
vehicle. If others install your engine in
their vehicles in a way that obscures the
engine label, we require them to add a
duplicate label on the vehicle (see 40
CFR 1068.105); in that case, give them
the number of duplicate labels they
request and keep the following records
for at least five years:
(1) Written documentation of the
request from the vehicle manufacturer.
(2) The number of duplicate labels
you send for each engine family and the
date you sent them.
§ 1036.136
Clean Idle sticker.
(a) Design and produce stickers
showing that your engines meet the
federal Clean Idle standard if you certify
engines to the Clean Idle NOX standard
of § 1036.104(b). The sticker must—
(1) Meet the requirements of 40 CFR
1068.45 for permanent labels. The
preferred location for sticker placement
is on the driver’s side of the hood.
(2) Include one or both of your
corporate name and trademark.
(3) Identify that the engine is qualified
to meet the federal Clean Idle NOX
standard.
(4) Include a serial number or other
method to confirm that stickers have
been properly applied to vehicles.
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4499
(b) The following provisions apply for
placing Clean Idle stickers on vehicles
with installed engines that have been
certified to the NOX standard of
§ 1036.104(b):
(1) If you install engines in vehicles
you produce, you must apply a sticker
to each vehicle certified to the Clean
Idle standard.
(2) If you ship engines for others to
install in vehicles, include in your
purchasing documentation the
manufacturer’s request for a specific
number of labels corresponding to the
number of engines ordered. Supply the
vehicle manufacturer with exactly one
sticker for each shipped engine certified
to the Clean Idle standard. Prepare your
emission-related installation
instructions to ensure that vehicle
manufacturers meet all application
requirements. Keep the following
records for at least five years:
(i) Written documentation of the
vehicle manufacturer’s request for
stickers.
(ii) Tracking information for stickers
you send and the date you sent them.
(c) The provisions in 40 CFR 1068.101
apply for the Clean Idle sticker in the
same way that those provisions apply
for emission control information labels.
§ 1036.140 Primary intended service class
and engine cycle.
You must identify a single primary
intended service class for each engine
family that best describes vehicles for
which you design and market the
engine, as follows:
(a) Divide compression-ignition
engines into primary intended service
classes based on the following engine
and vehicle characteristics:
(1) Light HDE includes engines that
are not designed for rebuild and do not
have cylinder liners. Vehicle body types
in this group might include any heavyduty vehicle built from a light-duty
truck chassis, van trucks, multi-stop
vans, and some straight trucks with a
single rear axle. Typical applications
would include personal transportation,
light-load commercial delivery,
passenger service, agriculture, and
construction. The GVWR of these
vehicles is normally at or below 19,500
pounds.
(2) Medium HDE includes engines
that may be designed for rebuild and
may have cylinder liners. Vehicle body
types in this group would typically
include school buses, straight trucks
with single rear axles, city tractors, and
a variety of special purpose vehicles
such as small dump trucks, and refuse
trucks. Typical applications would
include commercial short haul and
intra-city delivery and pickup. Engines
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in this group are normally used in
vehicles whose GVWR ranges from
19,501 to 33,000 pounds.
(3) Heavy HDE includes engines that
are designed for multiple rebuilds and
have cylinder liners. Vehicles in this
group are normally tractors, trucks,
straight trucks with dual rear axles, and
buses used in inter-city, long-haul
applications. These vehicles normally
exceed 33,000 pounds GVWR.
(b) Divide spark-ignition engines into
primary intended service classes as
follows:
(1) Spark-ignition engines that are
best characterized by paragraph (a)(1) or
(2) of this section are in a separate
Spark-ignition HDE primary intended
service class.
(2) Spark-ignition engines that are
best characterized by paragraph (a)(3) of
this section are included in the Heavy
HDE primary intended service class
along with compression-ignition
engines. Gasoline-fueled engines are
presumed not to be characterized by
paragraph (a)(3) of this section; for
example, vehicle manufacturers may
install some number of gasoline-fueled
engines in Class 8 trucks without
causing the engine manufacturer to
consider those to be Heavy HDE.
(c) References to ‘‘spark-ignition
standards’’ in this part relate only to the
spark-ignition engines identified in
paragraph (b)(1) of this section.
References to ‘‘compression-ignition
standards’’ in this part relate to
compression-ignition engines, to sparkignition engines optionally certified to
standards that apply to compressionignition engines, and to all engines
identified under paragraph (b)(2) of this
section as Heavy HDE.
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§ 1036.150
Interim provisions.
The provisions in this section apply
instead of other provisions in this part.
This section describes when these
interim provisions expire, if applicable.
(a) Transitional ABT credits for NOX
emissions. You may generate NOX
credits from model year 2026 and earlier
engines and use those as transitional
credits for model year 2027 and later
engines using any of the following
methods:
(1) Discounted credits. Generate
discounted credits by certifying any
model year 2022 through 2026 engine
family to meet all the requirements that
apply under 40 CFR part 86, subpart A.
Calculate discounted credits for
certifying engines in model years 2027
through 2029 as described in § 1036.705
relative to a NOX emission standard of
200 mg/hp·hr and multiply the result by
0.6. You may not use discounted credits
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for certifying model year 2030 and later
engines.
(2) Partial credits. Generate partial
credits by certifying any model year
2024 through 2026 compression-ignition
engine family as described in this
paragraph (a)(2). You may not use
partial credits for certifying model year
2033 and later engines. Certify engines
for partial credits to meet all the
requirements that apply under 40 CFR
part 86, subpart A, with the following
adjustments:
(i) Calculate credits as described in
§ 1036.705 relative to a NOX emission
standard of 200 mg/hp·hr using the
appropriate useful life mileage from 40
CFR 86.004–2. Your declared NOX
family emission limit applies for the
FTP and SET duty cycles.
(ii) Engines must meet a NOX
standard when tested over the Low Load
Cycle as described in § 1036.514.
Engines must also meet an off-cycle
NOX standard as specified in
§ 1036.104(a)(3). Calculate the NOX
family emission limits for the Low Load
Cycle and for off-cycle testing as
described in § 1036.104(c)(3) with
StdFTPNOx set to 35 mg/hp·hr and
Std[cycle]NOx set to the values specified in
§ 1036.104(a)(2) or (3), respectively. No
standard applies for HC, PM, and CO
emissions for the Low Load Cycle or for
off-cycle testing, but you must record
measured values for those pollutants
and include those measured values
where you report NOX emission results.
(iii) For engines selected for in-use
testing, we may specify that you
perform testing as described in 40 CFR
part 86, subpart T, or as described in
subpart E of this part.
(iv) Add the statement ‘‘Partial credit’’
to the emission control information
label.
(3) Full credits. Generate full credits
by certifying any model year 2024
through 2026 engine family to meet all
the requirements that apply under this
part. Calculate credits as described in
§ 1036.705 relative to a NOX emission
standard of 200 mg/hp·hr. You may not
use full credits for certifying model year
2033 and later engines.
(4) 2026 service class pull-ahead
credits. Generate credits from dieselfueled engines under this paragraph
(a)(4) by certifying all your model year
2026 diesel-fueled Heavy HDE to meet
all the requirements that apply under
this part, with a NOX family emission
limit for FTP testing at or below 50 mg/
hp·hr. Calculate credits as described in
§ 1036.705 relative to a NOX emission
standard of 200 mg/hp·hr. You may use
credits generated under this paragraph
(a)(4) through model year 2034, but not
for later model years. Credits generated
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by Heavy HDE may be used for
certifying Medium HDE after applying a
10 percent discount (multiply credits by
0.9). Engine families using credits
generated under this paragraph (a)(4) are
subject to a NOX FEL cap of 50 mg/hp·hr
for FTP testing.
(b) Model year 2014 N2O standards. In
model year 2014 and earlier,
manufacturers may show compliance
with the N2O standards using an
engineering analysis. This allowance
also applies for later families certified
using carryover CO2 data from model
2014 consistent with § 1036.235(d).
(c) Engine cycle classification.
Through model year 2020, engines
meeting the definition of spark-ignition,
but regulated as compression-ignition
engines under § 1036.140, must be
certified to the requirements applicable
to compression-ignition engines under
this part. Such engines are deemed to be
compression-ignition engines for
purposes of this part. Similarly, through
model year 2020, engines meeting the
definition of compression-ignition, but
regulated as Otto-cycle under 40 CFR
part 86 must be certified to the
requirements applicable to sparkignition engines under this part. Such
engines are deemed to be spark-ignition
engines for purposes of this part. See
§ 1036.140 for provisions that apply for
model year 2021 and later.
(d) Small manufacturers. The
greenhouse gas standards of this part
apply on a delayed schedule for
manufacturers meeting the small
business criteria specified in 13 CFR
121.201. Apply the small business
criteria for NAICS code 336310 for
engine manufacturers with respect to
gasoline-fueled engines and 333618 for
engine manufacturers with respect to
other engines; the employee limits
apply to the total number employees
together for affiliated companies.
Qualifying small manufacturers are not
subject to the greenhouse gas emission
standards in § 1036.108 for engines with
a date of manufacture on or after
November 14, 2011 but before January 1,
2022. In addition, qualifying small
manufacturers producing engines that
run on any fuel other than gasoline, E85,
or diesel fuel may delay complying with
every later greenhouse gas standard
under this part by one model year.
Small manufacturers may certify their
engines and generate emission credits
under this part before standards start to
apply, but only if they certify their
entire U.S.-directed production volume
within that averaging set for that model
year. Note that engines not yet subject
to standards must nevertheless supply
fuel maps to vehicle manufacturers as
described in paragraph (n) of this
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section. Note also that engines produced
by small manufacturers are subject to
criteria pollutant standards.
(e) Alternate phase-in standards for
greenhouse gas emissions. Where a
manufacturer certifies all of its model
year 2013 compression-ignition engines
within a given primary intended service
class to the applicable alternate
standards of this paragraph (e), its
compression-ignition engines within
that primary intended service class are
subject to the standards of this
4501
paragraph (e) for model years 2013
through 2016. This means that once a
manufacturer chooses to certify a
primary intended service class to the
standards of this paragraph (e), it is not
allowed to opt out of these standards.
TABLE 1 TO PARAGRAPH (e) OF § 1036.150—ALTERNATE PHASE-IN STANDARDS (g/hp·hr)
Vehicle type
Model years
Light HDE
Tractors .............................
2013–2015 ........................
2016 and later a .................
2013–2015 ........................
2016 through 2020 a .........
NA .....................................
NA .....................................
618 g/hp·hr ........................
576 g/hp·hr ........................
Vocational ..........................
a Note:
Medium HDE
512
487
618
576
g/hp·hr
g/hp·hr
g/hp·hr
g/hp·hr
........................
........................
........................
........................
Heavy HDE
485
460
577
555
g/hp·hr.
g/hp·hr.
g/hp·hr.
g/hp·hr.
these alternate standards for 2016 and later are the same as the otherwise applicable standards for 2017 through 2020.
(f) [Reserved]
(g) Default deterioration factors for
greenhouse gas standards. You may use
default deterioration factors (DFs)
without performing your own durability
emission tests or engineering analysis as
follows:
(1) You may use a default additive DF
of 0.0 g/hp·hr for CO2 emissions from
engines that do not use advanced or offcycle technologies. If we determine it to
be consistent with good engineering
judgment, we may allow you to use a
default additive DF of 0.0 g/hp·hr for
CO2 emissions from your engines with
advanced or off-cycle technologies.
(2) You may use a default additive DF
of 0.010 g/hp·hr for N2O emissions from
any engine through model year 2021,
and 0.020 g/hp·hr for later model years.
(3) You may use a default additive DF
of 0.020 g/hp·hr for CH4 emissions from
any engine.
(h) Advanced-technology credits. If
you generate CO2 credits from model
year 2020 and earlier engines certified
for advanced technology, you may
multiply these credits by 1.5.
(i) CO2 credits for low N2O emissions.
If you certify your model year 2014,
2015, or 2016 engines to an N2O FEL
less than 0.04 g/hp·hr (provided you
measure N2O emissions from your
emission-data engines), you may
generate additional CO2 credits under
this paragraph (i). Calculate the
additional CO2 credits from the
following equation instead of the
equation in § 1036.705:
CO2 credits (Mg)= (0.04 -FELN20) · CF· Volume · UL · 10-6 · 298
(j) Alternate standards under 40 CFR
part 86. This paragraph (j) describes
alternate emission standards for loose
engines certified under 40 CFR 86.1819–
14(k)(8). The standards of § 1036.108 do
not apply for these engines. The
standards in this paragraph (j) apply for
emissions measured with the engine
installed in a complete vehicle
consistent with the provisions of 40 CFR
86.1819–14(k)(8)(vi). The only
requirements of this part that apply to
these engines are those in this paragraph
(j), §§ 1036.115 through 1036.135,
1036.535, and 1036.540.
(k) Limited production volume
allowance under ABT. You may
produce a limited number of Heavy
HDE that continue to meet the standards
that applied under 40 CFR 86.007–11 in
model years 2027 through 2029. The
maximum number of engines you may
produce under this limited production
allowance is 5 percent of the annual
average of your actual U.S.-directed
production volume of Heavy HDE in
model years 2023–2025. Engine
certification under this paragraph (k) is
subject to the following conditions and
requirements:
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(1) Engines must meet all the
standards and other requirements that
apply under 40 CFR part 86 for model
year 2026. Engine must be certified in
separate engine families that qualify for
carryover certification as described in
§ 1036.235(d).
(2) The NOX FEL must be at or below
200 mg/hp·hr. Calculate negative credits
as described in § 1036.705 by comparing
the NOX FEL to the FTP emission
standard specified in § 1036.104(a)(1),
with a value for useful life of 650,000
miles. Meet the credit reporting and
recordkeeping requirements in
§§ 1036.730 and 1036.735.
(3) Label the engine as described in 40
CFR 86.095–35, but include the
following alternate compliance
statement: ‘‘THIS ENGINE CONFORMS
TO U.S. EPA REGULATIONS FOR
MODEL YEAR 2026 ENGINES UNDER
40 CFR 1036.150(k).’’
(l) Credit adjustment for sparkignition engines and light heavy-duty
compression-ignition engines. For
greenhouse gas emission credits
generated from model year 2020 and
earlier spark-ignition and light heavyduty engines, multiply any banked CO2
credits that you carry forward to
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demonstrate compliance with model
year 2021 and later standards by 1.36.
(m) Infrequent regeneration. For
model year 2020 and earlier, you may
invalidate any test interval with respect
to CO2 measurements if an infrequent
regeneration event occurs during the
test interval. Note that § 1036.580
specifies how to apply infrequent
regeneration adjustment factors for later
model years.
(n) Supplying fuel maps. Engine
manufacturers not yet subject to
standards under § 1036.108 in model
year 2021 must supply vehicle
manufacturers with fuel maps (or
powertrain test results) as described in
§ 1036.130 for those engines.
(o) Engines used in glider vehicles.
For purposes of recertifying a used
engine for installation in a glider
vehicle, we may allow you to include in
an existing certified engine family those
engines you modify (or otherwise
demonstrate) to be identical to engines
already covered by the certificate. We
would base such an approval on our
review of any appropriate
documentation. These engines must
have emission control information
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labels that accurately describe their
status.
(p) Transition to Phase 2 CO2
standards. If you certify all your model
year 2020 engines within an averaging
set to the model year 2021 FTP and SET
standards and requirements, you may
apply the provisions of this paragraph
(p) for enhanced generation and use of
emission credits. These provisions
apply separately for Medium HDE and
Heavy HDE.
(1) Greenhouse gas emission credits
you generate with model year 2018
through 2024 engines may be used
through model year 2030, instead of
being limited to a five-year credit life as
specified in § 1036.740(d).
(2) You may certify your model year
2024 through 2026 engines to the
following alternative standards:
tkelley on DSK125TN23PROD with RULES2
TABLE 2 TO PARAGRAPH (p)(2) OF § 1036.150—ALTERNATIVE STANDARDS FOR MODEL YEARS 2024 THROUGH 2026
Model years
Medium
heavy-dutyvocational
Heavy
heavy-dutyvocational
Medium
heavy-dutytractor
Heavy
heavy-dutytractor
2024–2026 .......................................................................................................
542
510
467
442
(q) Confirmatory testing of fuel maps
defined in § 1036.505(b). For model
years 2021 and later, where the results
from Eq. 1036.235–1 for a confirmatory
test are at or below 2.0%, we will not
replace the manufacturer’s fuel maps.
(r) Fuel maps for the transition to
updated GEM. (1) You may use fuel
maps from model year 2023 and earlier
engines for certifying model year 2024
and later engines using carryover
provisions in § 1036.235(d).
(2) Compliance testing will be based
on the GEM version you used to
generate fuel maps for certification. For
example, if you perform a selective
enforcement audit with respect to fuel
maps, use the same GEM version that
you used to generate fuel maps for
certification. Similarly, we will use the
same GEM version that you used to
generate fuel maps for certification if we
perform confirmatory testing with one
of your engine families.
(s) Greenhouse gas compliance
testing. Select duty cycles and measure
emissions to demonstrate compliance
with greenhouse gas emission standards
before model year 2027 as follows:
(1) For model years 2016 through
2020, measure emissions using the FTP
duty cycle specified in § 1036.512 and
the SET duty cycle specified in 40 CFR
86.1362, as applicable.
(2) The following provisions apply for
model years 2021 through 2026:
(i) Determine criteria pollutant
emissions during any testing used to
demonstrate compliance with
greenhouse gas emission standards;
however, the duty-cycle standards of
§ 1036.104 apply for measured criteria
pollutant emissions only as described in
subpart F of this part.
(ii) You may demonstrate compliance
with SET-based greenhouse gas
emission standards in § 1036.108(a)(1)
using the SET duty cycle specified in 40
CFR 86.1362 if you collect emissions
with continuous sampling. Integrate the
test results by mode to establish
separate emission rates for each mode
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(including the transition following each
mode, as applicable). Apply the CO2
weighting factors specified in 40 CFR
86.1362 to calculate a composite
emission result.
(t) Model year 2027 compliance date.
The following provisions describe when
this part 1036 starts to apply for model
year 2027 engines:
(1) Split model year. Model year 2027
engines you produce before December
20, 2026 are subject to the criteria
standards and related provisions in 40
CFR part 86, subpart A, as described in
§ 1036.1(a). Model year 2027 engines
you produce on or after December 20,
2026 are subject to all the provisions of
this part.
(2) Optional early compliance. You
may optionally certify model year 2027
engines you produce before December
20, 2026 to all the provisions of this
part.
(3) Certification. If you certify any
model year 2027 engines to 40 CFR part
86, subpart A, under paragraph (t)(1) of
this section, certify the engine family by
dividing the model year into two partial
model years. The first portion of the
model year starts when it would
normally start and ends when you no
longer produce engines meeting
standards under 40 CFR part 86, subpart
A, on or before December 20, 2026. The
second portion of the model year starts
when you begin producing engines
meeting standards under this part 1036,
and ends on the day your model year
would normally end. The following
additional provisions apply for model
year 2027 if you split the model year as
described in this paragraph (t):
(i) You may generate emission credits
only with engines that are certified
under this part 1036.
(ii) In your production report under
§ 1036.250(a), identify production
volumes separately for the two parts of
the model year.
(iii) OBD testing demonstrations
apply singularly for the full model year.
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(u) Crankcase emissions. The
provisions of 40 CFR 86.007–11(c) for
crankcase emissions continue to apply
through model year 2026.
(v) OBD communication protocol. We
may approve the alternative
communication protocol specified in
SAE J1979–2 (incorporated by reference
in § 1036.810) if the protocol is
approved by the California Air
Resources Board. The alternative
protocol would apply instead of SAE
J1939 and SAE J1979 as specified in 40
CFR 86.010–18(k)(1). Engines designed
to comply with SAE J1979–2 must meet
the freeze-frame requirements in
§ 1036.110(b)(8) and in 13 CCR
1971.1(h)(4.3.2) (incorporated by
reference in § 1036.810). This paragraph
(v) also applies for model year 2026 and
earlier engines.
(w) Greenhouse gas warranty. For
model year 2027 and later engines, you
may ask us to approve the model year
2026 warranty periods specified in
§ 1036.120 for components or systems
needed to comply with greenhouse gas
emission standards if those components
or systems do not play a role in
complying with criteria pollutant
standards.
(x) Powertrain testing for criteria
pollutants. You may apply the
powertrain testing provisions of
§ 1036.101(b) for demonstrating
compliance with criteria pollutant
emission standards in 40 CFR part 86
before model year 2027.
(y) NOX compliance allowance for inuse testing. A NOX compliance
allowance of 15 mg/hp·hr applies for
any in-use testing of Medium HDE and
Heavy HDE as described in subpart E of
this part. Add the compliance allowance
to the NOX standard that applies for
each duty cycle and for off-cycle testing,
with both field testing and laboratory
testing. The NOX compliance allowance
does not apply for the bin 1 off-cycle
standard. As an example, for
manufacturer-run field-testing of a
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Heavy HDE, add the 15 mg/hp·hr
compliance allowance and the 5 mg/
hp·hr accuracy margin from § 1036.420
to the 58 mg/hp·hr·bin 2 off-cycle
standard to calculate a 78 mg/hp·hr NOX
standard.
(z) Alternate family pass criteria for
in-use testing. The following family pass
criteria apply for manufacturer-run inuse testing instead of the pass criteria
described in § 1036.425 for model years
2027 and 2028:
(1) Start by measuring emissions from
five engines using the procedures
described in subpart E of this part and
§ 1036.530. If four or five engines
comply fully with the off-cycle bin
standards, the engine family passes and
you may stop testing.
(2) If exactly two of the engines tested
under paragraph (z)(1) of this section do
not comply fully with the off-cycle bin
standards, test five more engines. If
these additional engines all comply
fully with the off-cycle bin standards,
the engine family passes and you may
stop testing.
(3) If three or more engines tested
under paragraphs (z)(1) and (2) of this
section do not comply fully with the offcycle bin standards, test a total of at
least 10 but not more than 15 engines.
Calculate the arithmetic mean of the bin
emissions from all the engine tests as
specified in § 1036.530(g) for each
pollutant. If the mean values are at or
below the off-cycle bin standards, the
engine family passes. If the mean value
for any pollutant is above an off-cycle
bin standard, the engine family fails.
Subpart C—Certifying Engine Families
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§ 1036.201 General requirements for
obtaining a certificate of conformity.
(a) You must send us a separate
application for a certificate of
conformity for each engine family. A
certificate of conformity is valid from
the indicated effective date until
December 31 of the model year for
which it is issued.
(b) The application must contain all
the information required by this part
and must not include false or
incomplete statements or information
(see § 1036.255).
(c) We may ask you to include less
information than we specify in this
subpart, as long as you maintain all the
information required by § 1036.250.
(d) You must use good engineering
judgment for all decisions related to
your application (see 40 CFR 1068.5).
(e) An authorized representative of
your company must approve and sign
the application.
(f) See § 1036.255 for provisions
describing how we will process your
application.
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(g) We may require you to deliver
your test engines to a facility we
designate for our testing (see
§ 1036.235(c)). Alternatively, you may
choose to deliver another engine that is
identical in all material respects to the
test engine, or another engine that we
determine can appropriately serve as an
emission-data engine for the engine
family.
(h) For engines that become new after
being placed into service, such as
rebuilt engines installed in new
vehicles, we may specify alternate
certification provisions consistent with
the intent of this part. See 40 CFR
1068.120(h) and the definition of ‘‘new
motor vehicle engine’’ in § 1036.801.
§ 1036.205 Requirements for an
application for certification.
This section specifies the information
that must be in your application, unless
we ask you to include less information
under § 1036.201(c). We may require
you to provide additional information to
evaluate your application.
(a) Identify the engine family’s
primary intended service class and
describe how that conforms to the
specifications in § 1036.140. Also,
describe the engine family’s
specifications and other basic
parameters of the engine’s design and
emission controls with respect to
compliance with the requirements of
this part. List the fuel type on which
your engines are designed to operate (for
example, gasoline, diesel fuel, or natural
gas). For engines that can operate on
multiple fuels, identify whether they are
dual-fuel or flexible-fuel engines; also
identify the range of mixtures for
operation on blended fuels, if
applicable. List each engine
configuration in the engine family. List
the rated power for each engine
configuration.
(b) Explain how the emission control
system operates. Describe in detail all
system components for controlling
greenhouse gas and criteria pollutant
emissions, including all auxiliary
emission control devices (AECDs) and
all fuel-system components you will
install on any production or test engine.
Identify the part number of each
component you describe. For this
paragraph (b), treat as separate AECDs
any devices that modulate or activate
differently from each other. Include all
the following:
(1) Give a general overview of the
engine, the emission control strategies,
and all AECDs.
(2) Describe each AECD’s general
purpose and function.
(3) Identify the parameters that each
AECD senses (including measuring,
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estimating, calculating, or empirically
deriving the values). Include enginebased parameters and state whether you
simulate them during testing with the
applicable procedures.
(4) Describe the purpose for sensing
each parameter.
(5) Identify the location of each sensor
the AECD uses.
(6) Identify the threshold values for
the sensed parameters that activate the
AECD.
(7) Describe the parameters that the
AECD modulates (controls) in response
to any sensed parameters, including the
range of modulation for each parameter,
the relationship between the sensed
parameters and the controlled
parameters and how the modulation
achieves the AECD’s stated purpose.
Use graphs and tables, as necessary.
(8) Describe each AECD’s specific
calibration details. This may be in the
form of data tables, graphical
representations, or some other
description.
(9) Describe the hierarchy among the
AECDs when multiple AECDs sense or
modulate the same parameter. Describe
whether the strategies interact in a
comparative or additive manner and
identify which AECD takes precedence
in responding, if applicable.
(10) Explain the extent to which the
AECD is included in the applicable test
procedures specified in subpart F of this
part.
(11) Do the following additional
things for AECDs designed to protect
engines or vehicles:
(i) Identify any engine and vehicle
design limits that make protection
necessary and describe any damage that
would occur without the AECD.
(ii) Describe how each sensed
parameter relates to the protected
components’ design limits or those
operating conditions that cause the need
for protection.
(iii) Describe the relationship between
the design limits/parameters being
protected and the parameters sensed or
calculated as surrogates for those design
limits/parameters, if applicable.
(iv) Describe how the modulation by
the AECD prevents engines and vehicles
from exceeding design limits.
(v) Explain why it is necessary to
estimate any parameters instead of
measuring them directly and describe
how the AECD calculates the estimated
value, if applicable.
(vi) Describe how you calibrate the
AECD modulation to activate only
during conditions related to the stated
need to protect components and only as
needed to sufficiently protect those
components in a way that minimizes the
emission impact.
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(c) Explain in detail how the engine
diagnostic system works, describing
especially the engine conditions (with
the corresponding diagnostic trouble
codes) that cause the malfunction
indicator to go on. You may ask us to
approve conditions under which the
diagnostic system disregards trouble
codes as described in § 1036.110.
(d) Describe the engines you selected
for testing and the reasons for selecting
them.
(e) Describe any test equipment and
procedures that you used, including any
special or alternate test procedures you
used (see § 1036.501).
(f) Describe how you operated the
emission-data engine before testing,
including the duty cycle and the
number of engine operating hours used
to stabilize emission levels. Explain
why you selected the method of service
accumulation. Describe any scheduled
maintenance you did.
(g) List the specifications of the test
fuel to show that it falls within the
required ranges we specify in 40 CFR
part 1065.
(h) Identify the engine family’s useful
life.
(i) Include the warranty statement and
maintenance instructions you will give
to the ultimate purchaser of each new
engine (see §§ 1036.120 and 1036.125).
(j) Include the emission-related
installation instructions you will
provide if someone else installs your
engines in their vehicles (see
§ 1036.130).
(k) Describe your emission control
information label (see § 1036.135). We
may require you to include a copy of the
label.
(l) Identify the duty-cycle emission
standards from §§ 1036.104(a) and (b)
and 1036.108(a) that apply for the
engine family. Also identify FELs and
FCLs as follows:
(1) Identify the NOX FEL over the FTP
for the engine family.
(2) Identify the CO2 FCLs for the
engine family; also identify any FELs
that apply for CH4 and N2O. The actual
U.S.-directed production volume of
configurations that have CO2 emission
rates at or below the FCL and CH4 and
N2O emission rates at or below the
applicable standards or FELs must be at
least one percent of your actual (not
projected) U.S.-directed production
volume for the engine family. Identify
configurations within the family that
have emission rates at or below the FCL
and meet the one percent requirement.
For example, if your U.S.-directed
production volume for the engine family
is 10,583 and the U.S.-directed
production volume for the tested rating
is 75 engines, then you can comply with
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this provision by setting your FCL so
that one more rating with a U.S.directed production volume of at least
31 engines meets the FCL. Where
applicable, also identify other testable
configurations required under
§ 1036.230(f)(2)(ii).
(m) Identify the engine family’s
deterioration factors and describe how
you developed them (see §§ 1036.240
and 1036.241). Present any test data you
used for this. For engines designed to
discharge crankcase emissions to the
ambient atmosphere, use the
deterioration factors for crankcase
emission to determine deteriorated
crankcase emission levels of NOX, HC,
PM, and CO as specified in
§ 1036.240(e).
(n) State that you operated your
emission-data engines as described in
the application (including the test
procedures, test parameters, and test
fuels) to show you meet the
requirements of this part.
(o) Present emission data from all
valid tests on an emission-data engine to
show that you meet emission standards.
Note that § 1036.235 allows you to
submit an application in certain cases
without new emission data. Present
emission data as follows:
(1) For hydrocarbons (such as NMHC
or NMHCE), NOX, PM, and CO, as
applicable, show your engines meet the
applicable exhaust emission standards
we specify in § 1036.104. Show
emission figures for duty-cycle exhaust
emission standards before and after
applying adjustment factors for
regeneration and deterioration factors
for each engine.
(2) For CO2, CH4, and N2O, show that
your engines meet the applicable
emission standards we specify in
§ 1036.108. Show emission figures
before and after applying deterioration
factors for each engine. In addition to
the composite results, show individual
measurements for cold-start testing and
hot-start testing over the transient test
cycle. For each of these tests, also
include the corresponding exhaust
emission data for criteria emissions.
(3) If we specify more than one grade
of any fuel type (for example, a summer
grade and winter grade of gasoline), you
need to submit test data only for one
grade, unless the regulations of this part
specify otherwise for your engine.
(p) State that all the engines in the
engine family comply with the off-cycle
emission standards we specify in
§ 1036.104 for all normal operation and
use when tested as specified in
§ 1036.530. Describe any relevant
testing, engineering analysis, or other
information in sufficient detail to
support your statement. We may direct
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you to include emission measurements
representing typical engine in-use
operation at a range of ambient
conditions. For example, we may
specify certain transient and steadystate engine operation that is typical for
the types of vehicles that use your
engines. See § 1036.210.
(q) We may ask you to send
information to confirm that the emission
data you submitted were from valid
tests meeting the requirements of this
part and 40 CFR part 1065. You must
indicate whether there are test results
from invalid tests or from any other tests
of the emission-data engine, whether or
not they were conducted according to
the test procedures of subpart F of this
part. We may require you to report these
additional test results.
(r) Describe all adjustable operating
parameters (see § 1036.115(f)), including
production tolerances. For any
operating parameters that do not qualify
as adjustable parameters, include a
description supporting your conclusion
(see 40 CFR 1068.50(c)). Include the
following in your description of each
adjustable parameter:
(1) For practically adjustable
operating parameters, include the
nominal or recommended setting, the
intended practically adjustable range,
and the limits or stops used to establish
adjustable ranges. State that the limits,
stops, or other means of inhibiting
adjustment are effective in preventing
adjustment of parameters on in-use
engines to settings outside your
intended practically adjustable ranges
and provide information to support this
statement.
(2) For programmable operating
parameters, state that you have
restricted access to electronic controls to
prevent parameter adjustment on in-use
engines that would allow operation
outside the practically adjustable range.
Describe how your engines are designed
to prevent unauthorized adjustments.
(s) Provide the information to read,
record, and interpret all the information
broadcast by an engine’s onboard
computers and ECMs as described in
§ 1036.115(d). State that, upon request,
you will give us any hardware, software,
or tools we would need to do this.
(t) State whether your certification is
limited for certain engines. For example,
you might certify engines only for use
in tractors, in emergency vehicles, or in
vehicles with hybrid powertrains. If this
is the case, describe how you will
prevent use of these engines in vehicles
for which they are not certified.
(u) Unconditionally certify that all the
engines in the engine family comply
with the requirements of this part, other
referenced parts of the CFR, and the
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Clean Air Act. Note that § 1036.235
specifies which engines to test to show
that engines in the entire family comply
with the requirements of this part.
(v) Include good-faith estimates of
nationwide production volumes.
Include a justification for the estimated
production volumes if they are
substantially different than actual
production volumes in earlier years for
similar models.
(w) Include the information required
by other subparts of this part. For
example, include the information
required by § 1036.725 if you participate
in the ABT program.
(x) Include other applicable
information, such as information
specified in this part or 40 CFR part
1068 related to requests for exemptions.
(y) Name an agent for service located
in the United States. Service on this
agent constitutes service on you or any
of your officers or employees for any
action by EPA or otherwise by the
United States related to the
requirements of this part.
(z) For imported engines, identify the
following:
(1) Describe your normal practice for
importing engines. For example, this
may include identifying the names and
addresses of anyone you have
authorized to import your engines.
Engines imported by nonauthorized
agents are not covered by your
certificate.
(2) The location of a test facility in the
United States where you can test your
engines if we select them for testing
under a selective enforcement audit, as
specified in 40 CFR part 1068, subpart
E.
(aa) Include information needed to
certify vehicles to greenhouse gas
standards under 40 CFR part 1037 as
described in § 1036.505.
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§ 1036.210 Preliminary approval before
certification.
If you send us information before you
finish the application, we may review it
and make any appropriate
determinations, especially for questions
related to engine family definitions,
auxiliary emission control devices,
adjustable parameters, deterioration
factors, testing for service accumulation,
and maintenance. Decisions made under
this section are considered to be
preliminary approval, subject to final
review and approval. We will generally
not reverse a decision where we have
given you preliminary approval, unless
we find new information supporting a
different decision. If you request
preliminary approval related to the
upcoming model year or the model year
after that, we will make best-efforts to
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make the appropriate determinations as
soon as practicable. We will generally
not provide preliminary approval
related to a future model year more than
two years ahead of time.
§ 1036.225 Amending applications for
certification.
Before we issue you a certificate of
conformity, you may amend your
application to include new or modified
engine configurations, subject to the
provisions of this section. After we have
issued your certificate of conformity,
you may send us an amended
application any time before the end of
the model year requesting that we
include new or modified engine
configurations within the scope of the
certificate, subject to the provisions of
this section. You must also amend your
application if any changes occur with
respect to any information that is
included or should be included in your
application.
(a) You must amend your application
before you take any of the following
actions:
(1) Add an engine configuration to an
engine family. In this case, the engine
configuration added must be consistent
with other engine configurations in the
engine family with respect to the design
aspects listed in § 1036.230.
(2) Change an engine configuration
already included in an engine family in
a way that may affect emissions, or
change any of the components you
described in your application for
certification. This includes production
and design changes that may affect
emissions any time during the engine’s
lifetime.
(3) Modify an FEL or FCL for an
engine family as described in paragraph
(f) of this section.
(b) To amend your application for
certification, send the relevant
information to the Designated
Compliance Officer.
(1) Describe in detail the addition or
change in the engine model or
configuration you intend to make.
(2) Include engineering evaluations or
data showing that the amended engine
family complies with all applicable
requirements. You may do this by
showing that the original emission-data
engine is still appropriate for showing
that the amended family complies with
all applicable requirements.
(3) If the original emission-data
engine for the engine family is not
appropriate to show compliance for the
new or modified engine configuration,
include new test data showing that the
new or modified engine configuration
meets the requirements of this part.
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(4) Include any other information
needed to make your application correct
and complete.
(c) We may ask for more test data or
engineering evaluations. You must give
us these within 30 days after we request
them.
(d) For engine families already
covered by a certificate of conformity,
we will determine whether the existing
certificate of conformity covers your
newly added or modified engine. You
may ask for a hearing if we deny your
request (see § 1036.820).
(e) The amended application applies
starting with the date you submit the
amended application, as follows:
(1) For engine families already
covered by a certificate of conformity,
you may start producing a new or
modified engine configuration any time
after you send us your amended
application and before we make a
decision under paragraph (d) of this
section. However, if we determine that
the affected engines do not meet
applicable requirements in this part, we
will notify you to cease production of
the engines and may require you to
recall the engines at no expense to the
owner. Choosing to produce engines
under this paragraph (e) is deemed to be
consent to recall all engines that we
determine do not meet applicable
emission standards or other
requirements in this part and to remedy
the nonconformity at no expense to the
owner. If you do not provide
information required under paragraph
(c) of this section within 30 days after
we request it, you must stop producing
the new or modified engines.
(2) [Reserved]
(f) You may ask us to approve a
change to your FEL in certain cases after
the start of production, but before the
end of the model year. If you change an
FEL for CO2, your FCL for CO2 is
automatically set to your new FEL
divided by 1.03. The changed FEL may
not apply to engines you have already
introduced into U.S. commerce, except
as described in this paragraph (f). You
may ask us to approve a change to your
FEL in the following cases:
(1) You may ask to raise your FEL for
your engine family at any time. In your
request, you must show that you will
still be able to meet the emission
standards as specified in subparts B and
H of this part. Use the appropriate FELs/
FCLs with corresponding production
volumes to calculate emission credits
for the model year, as described in
subpart H of this part.
(2) You may ask to lower the FEL for
your engine family only if you have test
data from production engines showing
that emissions are below the proposed
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lower FEL (or below the proposed FCL
for CO2). The lower FEL/FCL applies
only to engines you produce after we
approve the new FEL/FCL. Use the
appropriate FEL/FCL with
corresponding production volumes to
calculate emission credits for the model
year, as described in subpart H of this
part.
(g) You may produce engines or
modify in-use engines as described in
your amended application for
certification and consider those engines
to be in a certified configuration.
Modifying a new or in-use engine to be
in a certified configuration does not
violate the tampering prohibition of 40
CFR 1068.101(b)(1), as long as this does
not involve changing to a certified
configuration with a higher family
emission limit.
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§ 1036.230
Selecting engine families.
(a) For purposes of certification to the
standards of this part, divide your
product line into families of engines
that are expected to have similar
characteristics for criteria emissions
throughout the useful life as described
in this section. Your engine family is
limited to a single model year.
(b) Group engines in the same engine
family if they are the same in all the
following design aspects:
(1) The combustion cycle and fuel.
See paragraph (g) of this section for
special provisions that apply for dualfuel and flexible-fuel engines.
(2) The cooling system (water-cooled
vs. air-cooled).
(3) Method of air aspiration, including
the location of intake and exhaust
valves or ports and the method of
intake-air cooling, if applicable.
(4) The arrangement and composition
of catalytic converters and other
aftertreatment devices.
(5) Cylinder arrangement (such as inline vs. vee configurations) and bore
center-to-center dimensions.
(6) Method of control for engine
operation other than governing (i.e.,
mechanical or electronic).
(7) The numerical level of the
applicable criteria emission standards.
For example, an engine family may not
include engines certified to different
family emission limits for criteria
emission standards, though you may
change family emission limits without
recertifying as specified in § 1036.225(f).
(c) You may subdivide a group of
engines that is identical under
paragraph (b) of this section into
different engine families if you show the
expected criteria emission
characteristics are different during the
useful life.
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(d) In unusual circumstances, you
may group engines that are not identical
with respect to the design aspects listed
in paragraph (b) of this section in the
same engine family if you show that
their criteria emission characteristics
during the useful life will be similar.
(e) Engine configurations certified as
hybrid engines or hybrid powertrains
may not be included in an engine family
with engines that have nonhybrid
powertrains. Note that this does not
prevent you from including engines in
a nonhybrid family if they are used in
hybrid vehicles, as long as you certify
them based on engine testing.
(f) You must certify your engines to
the greenhouse gas standards of
§ 1036.108 using the same engine
families you use for criteria pollutants.
The following additional provisions
apply with respect to demonstrating
compliance with the standards in
§ 1036.108:
(1) You may subdivide an engine
family into subfamilies that have a
different FCL for CO2 emissions. These
subfamilies do not apply for
demonstrating compliance with criteria
standards in § 1036.104.
(2) If you certify engines in the family
for use as both vocational and tractor
engines, you must split your family into
two separate subfamilies.
(i) Calculate emission credits relative
to the vocational engine standard for the
number of engines sold into vocational
applications and relative to the tractor
engine standard for the number of
engines sold into non-vocational tractor
applications. You may assign the
numbers and configurations of engines
within the respective subfamilies at any
time before submitting the report
required by § 1036.730. If the family
participates in averaging, banking, or
trading, you must identify the type of
vehicle in which each engine is
installed; we may alternatively allow
you to use statistical methods to
determine this for a fraction of your
engines. Keep records to document this
determination.
(ii) If you restrict use of the test
configuration for your split family only
to tractors, or only to vocational
vehicles, you must identify a second
testable configuration for the other type
of vehicle (or an unrestricted
configuration). Identify this
configuration in your application for
certification. The FCL for the engine
family applies for this configuration as
well as the primary test configuration.
(3) If you certify both engine fuel
maps and powertrain fuel maps for an
engine family, you may split the engine
family into two separate subfamilies.
Indicate this in your application for
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certification, and identify whether one
or both of these sets of fuel maps applies
for each group of engines. If you do not
split your family, all engines within the
family must conform to the engine fuel
maps, including any engines for with
the powertrain maps also apply.
(4) If you certify in separate engine
families engines that could have been
certified in vocational and tractor
engine subfamilies in the same engine
family, count the two families as one
family for purposes of determining your
obligations with respect to the OBD
requirements and in-use testing
requirements. Indicate in the
applications for certification that the
two engine families are covered by this
paragraph (f)(4).
(5) Except as described in this
paragraph (f), engine configurations
within an engine family must use
equivalent greenhouse gas emission
controls. Unless we approve it, you may
not produce nontested configurations
without the same emission control
hardware included on the tested
configuration. We will only approve it
if you demonstrate that the exclusion of
the hardware does not increase
greenhouse gas emissions.
(g) You may certify dual-fuel or
flexible-fuel engines in a single engine
family. You may include dedicated-fuel
versions of this same engine model in
the same engine family, as long as they
are identical to the engine configuration
with respect to that fuel type for the
dual-fuel or flexible-fuel version of the
engine. For example, if you produce an
engine that can alternately run on
gasoline and natural gas, you can
include the gasoline-only and natural
gas-only versions of the engine in the
same engine family as the dual-fuel
engine if engine operation on each fuel
type is identical with or without
installation of components for operating
on the other fuel.
§ 1036.235 Testing requirements for
certification.
This section describes the emission
testing you must perform to show
compliance with the emission standards
in §§ 1036.104 and 1036.108.
(a) Select and configure one or two
emission-data engines from each engine
family as follows:
(1) You may use one engine for
criteria pollutant testing and a different
engine for greenhouse gas emission
testing, or you may use the same engine
for all testing.
(2) For criteria pollutant emission
testing, select the engine configuration
with the highest volume of fuel injected
per cylinder per combustion cycle at the
point of maximum torque—unless good
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Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
engineering judgment indicates that a
different engine configuration is more
likely to exceed (or have emissions
nearer to) an applicable emission
standard or FEL. If two or more engines
have the same fueling rate at maximum
torque, select the one with the highest
fueling rate at rated speed. In making
this selection, consider all factors
expected to affect emission-control
performance and compliance with the
standards, including emission levels of
all exhaust constituents, especially NOX
and PM. To the extent we allow it for
establishing deterioration factors, select
for testing those engine components or
subsystems whose deterioration best
represents the deterioration of in-use
engines.
(3) For greenhouse gas emission
testing, the standards of this part apply
only with respect to emissions
measured from the tested configuration
and other configurations identified in
§ 1036.205(l)(2). Note that
configurations identified in
§ 1036.205(l)(2) are considered to be
‘‘tested configurations’’ whether or not
you test them for certification. However,
you must apply the same (or equivalent)
emission controls to all other engine
configurations in the engine family. In
other contexts, the tested configuration
is sometimes referred to as the ‘‘parent
configuration’’, although the terms are
not synonymous.
(b) Test your emission-data engines
using the procedures and equipment
specified in subpart F of this part. In the
case of dual-fuel and flexible-fuel
engines, measure emissions when
operating with each type of fuel for
which you intend to certify the engine.
(1) For criteria pollutant emission
testing, measure NOX, PM, CO, and
NMHC emissions using each duty cycle
specified in § 1036.104.
(2) For greenhouse gas emission
testing, measure CO2, CH4, and N2O
emissions; the following provisions
apply regarding test cycles for
demonstrating compliance with tractor
and vocational standards:
(i) If you are certifying the engine for
use in tractors, you must measure CO2
emissions using the SET duty cycle
specified in § 1036.510, taking into
account the interim provisions in
§ 1036.150(s), and measure CH4 and
N2O emissions using the FTP transient
cycle.
(ii) If you are certifying the engine for
use in vocational applications, you must
measure CO2, CH4, and N2O emissions
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using the appropriate FTP transient
duty cycle, including cold-start and hotstart testing as specified in § 1036.512.
(iii) You may certify your engine
family for both tractor and vocational
use by submitting CO2 emission data
and specifying FCLs for both SET and
FTP transient duty cycles.
(iv) Some of your engines certified for
use in tractors may also be used in
vocational vehicles, and some of your
engines certified for use in vocational
may be used in tractors. However, you
may not knowingly circumvent the
intent of this part (to reduce in-use
emissions of CO2) by certifying engines
designed for tractors or vocational
vehicles (and rarely used in the other
application) to the wrong cycle. For
example, we would generally not allow
you to certify all your engines to the
SET duty cycle without certifying any to
the FTP transient cycle.
(c) We may perform confirmatory
testing by measuring emissions from
any of your emission-data engines. If
your certification includes powertrain
testing as specified in § 1036.630, this
paragraph (c) also applies for the
powertrain test results.
(1) We may decide to do the testing
at your plant or any other facility. If we
do this, you must deliver the engine to
a test facility we designate. The engine
you provide must include appropriate
manifolds, aftertreatment devices,
ECMs, and other emission-related
components not normally attached
directly to the engine block. If we do the
testing at your plant, you must schedule
it as soon as possible and make
available the instruments, personnel,
and equipment we need.
(2) If we measure emissions on your
engine, the results of that testing
become the official emission results for
the engine as specified in this paragraph
(c). Unless we later invalidate these
data, we may decide not to consider
your data in determining if your engine
family meets applicable requirements in
this part.
(3) Before we test one of your engines,
we may set its adjustable parameters to
any point within the practically
adjustable ranges (see § 1036.115(f)).
(4) Before we test one of your engines,
we may calibrate it within normal
production tolerances for anything we
do not consider an adjustable parameter.
For example, we may calibrate it within
normal production tolerances for an
engine parameter that is subject to
production variability because it is
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4507
adjustable during production, but is not
considered an adjustable parameter
because it is permanently sealed. For
parameters that relate to a level of
performance that is itself subject to a
specified range (such as maximum
power output), we will generally
perform any calibration under this
paragraph (c)(4) in a way that keeps
performance within the specified range.
(5) For greenhouse gas emission
testing, we may use our emission test
results for steady-state, idle, cycleaverage and powertrain fuel maps
defined in § 1036.505(b) as the official
emission results. We will not replace
individual points from your fuel map.
(i) We will determine fuel masses,
mfuel[cycle], and mean idle fuel mass flow
Ô
rates, m
fuelidle, if applicable, using both
direct and indirect measurement. We
will determine the result for each test
point based on carbon balance error
verification as described in
§ 1036.535(g)(3)(i) and (ii).
(ii) We will perform this comparison
using the weighted results from GEM,
using vehicles that are appropriate for
the engine under test. For example, we
may select vehicles that the engine went
into for the previous model year.
(iii) If you supply cycle-average
engine fuel maps for the highway cruise
cycles instead of generating a steadystate fuel map for these cycles, we may
perform a confirmatory test of your
engine fuel maps for the highway cruise
cycles by either of the following
methods:
(A) Directly measuring the highway
cruise cycle-average fuel maps.
(B) Measuring a steady-state fuel map
as described in this paragraph (c)(5) and
using it in GEM to create our own cycleaverage engine fuel maps for the
highway cruise cycles.
(iv) We will replace fuel maps as a
result of confirmatory testing as follows:
(A) Weight individual duty cycle
results using the vehicle categories
determined in paragraph (c)(5)(i) of this
section and respective weighting factors
in 40 CFR 1037.510(c) to determine a
composite CO2 emission value for each
vehicle configuration; then repeat the
process for all the unique vehicle
configurations used to generate the
manufacturer’s fuel maps.
(B) The average percent difference
between fuel maps is calculated using
the following equation:
E:\FR\FM\24JAR2.SGM
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Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
'\"JY_
eco2compEPAi - eco2compManui)
e
L..i-1
CO2compManui
d i.11erence -_ ( ----------''------N
· l OO0/.
10
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Where:
i = an indexing variable that represents one
individual weighted duty cycle result for
a vehicle configuration.
N = total number of vehicle configurations.
eCO2compEPAi = unrounded composite mass of
CO2 emissions in g/ton-mile for vehicle
configuration i for the EPA test.
eCO2compManui = unrounded composite mass of
CO2 emissions in g/ton-mile for vehicle
configuration i for the manufacturerdeclared map.
(C) Where the unrounded average
percent difference between our
composite weighted fuel map and the
manufacturer’s is at or below 0%, we
will not replace the manufacturer’s
maps, and we will consider an
individual engine to have passed the
fuel map.
(6) We may perform confirmatory
testing with an engine dynamometer to
simulate normal engine operation to
determine whether your emission-data
engine meets off-cycle emission
standards. The accuracy margins
described in § 1036.420(a) do not apply
for such laboratory testing.
(d) You may ask to use carryover
emission data from a previous model
year instead of doing new tests, but only
if all the following are true:
(1) The engine family from the
previous model year differs from the
current engine family only with respect
to model year, items identified in
§ 1036.225(a), or other characteristics
unrelated to emissions. We may waive
this criterion for differences we
determine not to be relevant.
(2) The emission-data engine from the
previous model year remains the
appropriate emission-data engine under
paragraph (a) of this section.
(3) The data show that the emissiondata engine would meet all the
requirements that apply to the engine
family covered by the application for
certification.
(e) We may require you to test a
second engine of the same configuration
in addition to the engines tested under
paragraph (a) of this section.
(f) If you use an alternate test
procedure under 40 CFR 1065.10 and
later testing shows that such testing
does not produce results that are
equivalent to the procedures specified
in subpart F of this part, we may reject
data you generated using the alternate
procedure.
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(g) We may evaluate or test your
engines to determine whether they have
a defeat device before or after we issue
a certificate of conformity. We may test
or require testing on any vehicle or
engine at a designated location, using
driving cycles and conditions that may
reasonably be expected in normal
operation and use to investigate a
potential defeat device. If we designate
an engine’s AECD as a possible defeat
device, you must demonstrate to us that
that the AECD does not reduce emission
control effectiveness when the engine
operates under conditions that may
reasonably be expected in normal
operation and use, unless one of the
specific exceptions described in
§ 1036.115(h) applies.
§ 1036.240 Demonstrating compliance with
criteria pollutant emission standards.
(a) For purposes of certification, your
engine family is considered in
compliance with the duty-cycle
emission standards in § 1036.104(a)(1)
and (2) if all emission-data engines
representing that family have test results
showing official emission results and
deteriorated emission levels at or below
these standards (including all
corrections and adjustments). This also
applies for all test points for emissiondata engines within the family used to
establish deterioration factors. Note that
your FELs are considered to be the
applicable emission standards with
which you must comply if you
participate in the ABT program in
subpart H of this part. Use good
engineering judgment to demonstrate
compliance with off-cycle standards
throughout the useful life.
(b) Your engine family is deemed not
to comply if any emission-data engine
representing that family has test results
showing an official emission result or a
deteriorated emission level for any
pollutant that is above an applicable
emission standard (including all
corrections and adjustments). Similarly,
your engine family is deemed not to
comply if any emission-data engine
representing that family has test results
showing any emission level above the
applicable off-cycle emission standard
for any pollutant. This also applies for
all test points for emission-data engines
within the family used to establish
deterioration factors.
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(c) To compare emission levels from
the emission-data engine with the
applicable duty-cycle emission
standards, apply deterioration factors to
the measured emission levels for each
pollutant. Section 1036.245 specifies
how to test engines and engine
components to develop deterioration
factors that represent the deterioration
expected in emissions over your
engines’ useful life. Section 1036.246
describes how to confirm or modify
deterioration factors based on in-use
verification testing. Your deterioration
factors must take into account any
available data from other in-use testing
with similar engines. Small
manufacturers may use assigned
deterioration factors that we establish.
Apply deterioration factors as follows:
(1) Additive deterioration factor for
exhaust emissions. Except as specified
in paragraph (c)(2) of this section, use
an additive deterioration factor for
exhaust emissions. An additive
deterioration factor is the difference
between exhaust emissions at the end of
the useful life and exhaust emissions at
the low-hour test point. In these cases,
adjust the official emission results for
each tested engine at the selected test
point by adding the factor to the
measured emissions. If the factor is less
than zero, use zero. Additive
deterioration factors must be specified
to one more decimal place than the
applicable standard.
(2) Multiplicative deterioration factor
for exhaust emissions. Use a
multiplicative deterioration factor if
good engineering judgment calls for the
deterioration factor for a pollutant to be
the ratio of exhaust emissions at the end
of the useful life to exhaust emissions at
the low-hour test point. For example, if
you use aftertreatment technology that
controls emissions of a pollutant
proportionally to engine-out emissions,
it is often appropriate to use a
multiplicative deterioration factor.
Adjust the official emission results for
each tested engine at the selected test
point by multiplying the measured
emissions by the deterioration factor. If
the factor is less than one, use one. A
multiplicative deterioration factor may
not be appropriate in cases where
testing variability is significantly greater
than engine-to-engine variability.
Multiplicative deterioration factors must
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be specified to one more significant
figure than the applicable standard.
(3) Sawtooth and other nonlinear
deterioration patterns. The deterioration
factors described in paragraphs (c)(1)
and (2) of this section assume that the
highest useful life emissions occur
either at the end of useful life or at the
low-hour test point. The provisions of
this paragraph (c)(3) apply where good
engineering judgment indicates that the
highest useful life emissions will occur
between these two points. For example,
emissions may increase with service
accumulation until a certain
maintenance step is performed, then
return to the low-hour emission levels
and begin increasing again. Such a
pattern may occur with battery-based
electric hybrid engines. Base
deterioration factors for engines with
such emission patterns on the difference
between (or ratio of) the point at which
the highest emissions occur and the
low-hour test point. Note that this
applies for maintenance-related
deterioration only where we allow such
critical emission-related maintenance.
(4) Dual-fuel and flexible-fuel engines.
In the case of dual-fuel and flexible-fuel
engines, apply deterioration factors
separately for each fuel type. You may
accumulate service hours on a single
emission-data engine using the type of
fuel or the fuel mixture expected to have
the highest combustion and exhaust
temperatures; you may ask us to
approve a different fuel mixture if you
demonstrate that a different criterion is
more appropriate.
(5) Deterioration factor for crankcase
emissions. If engines route crankcase
emissions into the ambient atmosphere
or into the exhaust downstream of
exhaust aftertreatment, you must
account for any increase in crankcase
emissions throughout the useful life
using good engineering judgment. Use
separate deterioration factors for
crankcase emissions of each pollutant
(either multiplicative or additive).
(d) Determine the official emission
result for each pollutant to at least one
more decimal place than the applicable
standard. Apply the deterioration factor
to the official emission result, as
described in paragraph (c) of this
section, then round the adjusted figure
to the same number of decimal places as
the emission standard. Compare the
rounded emission levels to the emission
standard for each emission-data engine.
(e) You do not need deterioration
factors to demonstrate compliance with
off-cycle standards. However, for
engines designed to discharge crankcase
emissions to the ambient atmosphere,
you must determine deteriorated
emission levels to represent crankcase
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emissions at the end of useful life for
purposes of demonstrating compliance
with off-cycle emission standards.
Determine an official brake-specific
crankcase emission result for each
pollutant based on operation over the
FTP duty cycle. Also determine an
official crankcase emission result for
NOX in g/hr from the idle portion of any
of the duty cycles specified in subpart
F of this part. Apply crankcase
deterioration factors to all these official
crankcase emission results as described
in paragraph (c) of this section, then
round the adjusted figures to the same
number of decimal places as the offcycle emission standards in
§ 1036.104(a)(3).
§ 1036.241 Demonstrating compliance with
greenhouse gas emission standards.
(a) For purposes of certification, your
engine family is considered in
compliance with the emission standards
in § 1036.108 if all emission-data
engines representing the tested
configuration of that engine family have
test results showing official emission
results and deteriorated emission levels
at or below the standards. Note that
your FCLs are considered to be the
applicable emission standards with
which you must comply for
certification.
(b) Your engine family is deemed not
to comply if any emission-data engine
representing the tested configuration of
that engine family has test results
showing an official emission result or a
deteriorated emission level for any
pollutant that is above an applicable
emission standard (generally the FCL).
Note that you may increase your FCL if
any certification test results exceed your
initial FCL.
(c) Apply deterioration factors to the
measured emission levels for each
pollutant to show compliance with the
applicable emission standards. Your
deterioration factors must take into
account any available data from in-use
testing with similar engines. Apply
deterioration factors as follows:
(1) Additive deterioration factor for
greenhouse gas emissions. Except as
specified in paragraphs (c)(2) and (3) of
this section, use an additive
deterioration factor for exhaust
emissions. An additive deterioration
factor is the difference between the
highest exhaust emissions (typically at
the end of the useful life) and exhaust
emissions at the low-hour test point. In
these cases, adjust the official emission
results for each tested engine at the
selected test point by adding the factor
to the measured emissions. If the factor
is less than zero, use zero. Additive
deterioration factors must be specified
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4509
to one more decimal place than the
applicable standard.
(2) Multiplicative deterioration factor
for greenhouse gas emissions. Use a
multiplicative deterioration factor for a
pollutant if good engineering judgment
calls for the deterioration factor for that
pollutant to be the ratio of the highest
exhaust emissions (typically at the end
of the useful life) to exhaust emissions
at the low-hour test point. Adjust the
official emission results for each tested
engine at the selected test point by
multiplying the measured emissions by
the deterioration factor. If the factor is
less than one, use one. A multiplicative
deterioration factor may not be
appropriate in cases where testing
variability is significantly greater than
engine-to-engine variability.
Multiplicative deterioration factors must
be specified to one more significant
figure than the applicable standard.
(3) Sawtooth and other nonlinear
deterioration patterns. The deterioration
factors described in paragraphs (c)(1)
and (2) of this section assume that the
highest useful life emissions occur
either at the end of useful life or at the
low-hour test point. The provisions of
this paragraph (c)(3) apply where good
engineering judgment indicates that the
highest useful life emissions will occur
between these two points. For example,
emissions may increase with service
accumulation until a certain
maintenance step is performed, then
return to the low-hour emission levels
and begin increasing again. Such a
pattern may occur with battery-based
electric hybrid engines. Base
deterioration factors for engines with
such emission patterns on the difference
between (or ratio of) the point at which
the highest emissions occur and the
low-hour test point. Note that this
applies for maintenance-related
deterioration only where we allow such
critical emission-related maintenance.
(4) Dual-fuel and flexible-fuel engines.
In the case of dual-fuel and flexible-fuel
engines, apply deterioration factors
separately for each fuel type by
measuring emissions with each fuel
type at each test point. You may
accumulate service hours on a single
emission-data engine using the type of
fuel or the fuel mixture expected to have
the highest combustion and exhaust
temperatures; you may ask us to
approve a different fuel mixture if you
demonstrate that a different criterion is
more appropriate.
(d) Calculate emission data using
measurements to at least one more
decimal place than the applicable
standard. Apply the deterioration factor
to the official emission result, as
described in paragraph (c) of this
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§ 1036.245 Deterioration factors for
exhaust emission standards.
This section describes how to
determine deterioration factors, either
with pre-existing test data or with new
emission measurements. Apply these
deterioration factors to determine
whether your engines will meet the
duty-cycle emission standards
throughout the useful life as described
in § 1036.240. The provisions of this
section and the verification provisions
of § 1036.246 apply for all engine
families starting in model year 2027;
you may optionally use these provisions
to determine and verify deterioration
factors for earlier model years.
(a) You may ask us to approve
deterioration factors for an engine
family based on an engineering analysis
of emission measurements from similar
highway or nonroad engines if you have
already given us these data for certifying
the other engines in the same or earlier
model years. Use good engineering
judgment to decide whether the two
engines are similar. We will approve
your request if you show us that the
emission measurements from other
engines reasonably represent in-use
deterioration for the engine family for
which you have not yet determined
deterioration factors.
(b) [Reserved]
(c) If you are unable to determine
deterioration factors for an engine
family under paragraph (a) of this
section, select engines, subsystems, or
components for testing. Determine
deterioration factors based on service
accumulation and related testing to
represent the deterioration expected
from in-use engines over the useful life,
including crankcase emissions. You
may perform maintenance on emissiondata engines as described in § 1036.125
and 40 CFR part 1065, subpart E. Use
good engineering judgment for all
aspects of the effort to establish
deterioration factors under this
paragraph (c). Send us your test plan for
our preliminary approval under
§ 1036.210. You may apply deterioration
factors based on testing under this
paragraph (c) to multiple engine
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families, consistent with the provisions
in paragraph (a) of this section.
Determine deterioration factors based on
a combination of minimum required
engine dynamometer aging hours and
accelerated bench-aged aftertreatment as
follows:
(1) Select an emission-data engine and
aftertreatment devices and systems that
can be assembled into a certified
configuration to represent the engine
family. Stabilize the engine and
aftertreatment devices and systems,
together or separately, to prepare for
emission measurements. Perform lowhour emission measurement once the
engine has operated with aftertreatment
long enough to stabilize the emission
control. Measure emissions of all
regulated pollutants while the engine
operates over all applicable duty cycles
on an engine dynamometer as described
in subpart F of this part.
(2) Perform additional service
accumulation as described in paragraph
(c)(3) of this section on an engine
dynamometer meeting at least the
following minimum specifications:
TABLE 1 TO PARAGRAPH (c)(2) OF
§ 1036.245—MINIMUM
REQUIRED
ENGINE
DYNAMOMETER
AGING
HOURS BY PRIMARY INTENDED
SERVICE CLASS
Primary intended service
class
Minimum
engine
dynamometer
hours
Spark-ignition HDE ...............
Light HDE .............................
Medium HDE ........................
Heavy HDE ...........................
300
1,250
1,500
1,500
(3) Perform service accumulation in
the laboratory by operating the engine
repeatedly over one of the following test
sequences, or a different test sequence
that we approve in advance:
(i) Use duty-cycle sequence 1 for
operating any engine on an engine
dynamometer, as follows:
(A) Operate at idle for 2 hours.
(B) Operate for 105 ± 1 hours over a
repeat sequence of one FTP followed by
one RMC.
(C) Operate over one LLC.
(D) Operate at idle for 2 hours.
(E) Shut down the engine for
cooldown to ambient temperature.
(ii) Duty-cycle sequence 2 is based on
operating over the LLC and the vehiclebased duty cycles from 40 CFR part
1037. Select the vehicle subcategory and
vehicle configuration from § 1036.540
with the highest reference cycle work
for each vehicle-based duty cycle.
Operate the engine as follows for dutycycle sequence 2:
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(A) Operate at idle for 2 hours.
(B) Operate for 105 ± 1 hours over a
repeat sequence of one Heavy-duty
Transient Test Cycle, then one 55 mi/hr
highway cruise cycle, and then one 65
mi/hr highway cruise cycle.
(C) Operate over one LLC.
(D) Operate at idle for 2 hours.
(E) Shut down the engine for
cooldown to ambient temperature.
(4) Perform all the emission
measurements described in paragraph
(c)(1) of this section when the engine
has reached the minimum service
accumulation specified in paragraph
(c)(2) of this section, and again after you
finish service accumulation in the
laboratory if your service accumulation
exceeds the values specified in
paragraph (c)(2) of this section.
(5) Determine the deterioration factor
based on a combination of actual and
simulated service accumulation
represented by a number of hours of
engine operation calculated using the
following equation:
UL·k
ttotal
= -_--Vagingcycle
Eq. 1036.245-1
Where:
UL = useful life mileage from § 1036.104(e).
k = 1.15 for Heavy HDE and 1.0 for all other
primary intended service classes.
v¯agingcycle = average speed of aging cycle in
paragraph (c)(3) of this section. Use
40.26 mi/hr for duty-cycle sequence 1
and 44.48 mi/hr for duty-cycle sequence
2.
Example for Heavy HDE for Duty-Cycle
Sequence 1:
UL = 650,000 miles
k = 1.15
v¯agingcycle = 40.26 mi/hr
650,000 · 1.15
ttotal
= --4-0.-2-6--
ttotal = 18,567 hr
(6) Perform accelerated bench aging of
aftertreatment devices to represent
normal engine operation over the useful
life using the service accumulation
hours determined in paragraph (c)(5) of
this section. Design your bench aging to
represent 10,000 hours of in-use engine
operation for every 1,000 hours of
accelerated bench aging. Use the
accelerated bench-aging procedure in 40
CFR 1065.1131 through 1065.1145 or get
our advance approval to use a different
procedure that adequately that accounts
for thermal and chemical degradation.
For example, this might involve testing
consistent with the analogous
procedures that apply for light-duty
vehicles under 40 CFR part 86, subpart
S.
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ER24JA23.015
section, then round the adjusted figure
to the same number of decimal places as
the emission standard. Compare the
rounded emission levels to the emission
standard for each emission-data engine.
(e) If you identify more than one
configuration in § 1036.205(l)(2), we
may test (or require you to test) any of
the identified configurations. We may
also require you to provide an
engineering analysis that demonstrates
that untested configurations listed in
§ 1036.205(l)(2) comply with their FCL.
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(7) After bench-aging aftertreatment
devices, install or reinstall those
aftertreatment devices and systems on
an emission-data engine (or an
equivalent engine) that has been
stabilized without aftertreatment.
Ensure that the aftertreatment is
installed such that the engine is in a
certified configuration to represent the
engine family.
(8) Operate the engine with the benchaged aftertreatment devices to stabilize
emission controls for at least 100 hours
on an engine dynamometer.
(9) Once stabilization is complete,
repeat the low-hour emission
measurements.
(10) Calculate deterioration factors by
comparing exhaust emissions with the
bench-aged aftertreatment and exhaust
emissions at the low-hour test point.
Create a linear curve fit if testing
includes intermediate test points.
Calculate deterioration factors based on
measured values, without extrapolation.
(d) If you determine deterioration
factors as described in paragraph (c) of
this section, you may apply those
deterioration factors in later years for
engine families that qualify for
carryover certification as described in
§ 1036.235(d). You may also apply those
deterioration factors for additional
engine families as described in
paragraph (a) of this section.
(e) Include the following information
in your application for certification:
(1) If you use test data from a different
engine family, explain why this is
appropriate and include all the emission
measurements on which you base the
deterioration factors. If the deterioration
factors for the new engine family are not
identical to the deterioration factors for
the different engine family, describe
your engineering analysis to justify the
revised values and state that all your
data, analyses, evaluations, and other
information are available for our review
upon request.
(2) If you determined deterioration
factors under paragraph (c) of this
section, include the following
information in the first year that you use
those deterioration factors:
(i) Describe your accelerated bench
aging or other procedures to represent
full-life service accumulation for the
engine’s emission controls.
(ii) Describe how you prepared the
test engine before and after installing
aftertreatment systems to determine
deterioration factors.
(iii) Identify the power rating of the
emission-data engine used to determine
deterioration factors.
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§ 1036.246
Verifying deterioration factors.
We may require you to test in-use
engines as described in this section to
verify that the deterioration factors you
determined under § 1036.245 are
appropriate.
(a) Select and prepare in-use engines
representing the engine family we
identify for verification testing under
this section as follows:
(1) You may recruit candidate engines
any time before testing. This may
involve creating a pool of candidate
engines and vehicles in coordination
with vehicle manufacturers and vehicle
purchasers to ensure availability and to
confirm a history of proper
maintenance. You may meet the testing
requirements of this section by
repeating tests on a given engine as it
ages, or you may test different engines
over the course of verification testing;
however, you may not choose whether
to repeat tests on a given engine at a
later stage based on its measured
emission levels. We generally require
that you describe your plan for selecting
engines in advance and justify any
departures from that plan.
(2) Selected vehicles must come from
independent sources, unless we approve
your request to select vehicles that you
own or manage. In your request, you
must describe how you will ensure that
the vehicle operator will drive in a way
that represents normal in-use operation
for the engine family.
(3) Select vehicles with installed
engines from the same engine family
and with the same power rating as the
emission-data engine used to determine
the deterioration factors. However, if the
test engine does not have the specified
power rating, you may ask for our
approval to either test in the as-received
condition or modify engines in selected
vehicles by reflashing the ECM or
replacing parts to change the engines to
be in a different certified configuration
for proper testing.
(4) Selected engines must meet the
screening criteria described in
§ 1036.410(b)(2) through (4). Selected
engines must also have their original
aftertreatment components and be in a
certified configuration. You may ask us
to approve replacing a critical emissionrelated component with an equivalent
part that has undergone a comparable
degree of aging.
(5) We may direct you to
preferentially select certain types of
vehicles, vehicles from certain model
years. or vehicles within some range of
service accumulation. We will not direct
you to select vehicles that are 10 or
more years old, or vehicles with an
odometer reading exceeding 85 percent
of the engine’s useful life. We will
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4511
specify a time frame for completing
required testing.
(b) Perform verification testing with
one of the following procedures, or with
an alternative procedure that you
demonstrate to be equally effective:
(1) Engine dynamometer testing.
Measure emissions from engines
equipped with in-use aftertreatment
systems on an engine dynamometer as
follows:
(i) Test the aftertreatment system from
at least two engines using the
procedures specified in subpart F of this
part and 40 CFR part 1065. Install the
aftertreatment system from the selected
in-use vehicle, including all associated
wiring, sensors, and related hardware
and software, on one of the following
partially complete engines:
(A) The in-use engine from the same
vehicle.
(B) The emission-data engine used to
determine the deterioration factors.
(C) A different emission-data engine
from the same engine family that has
been stablized as described in 40 CFR
1065.405(c).
(ii) Perform testing on all certification
duty cycles with brake-specific emission
standards (g/hp·hr) to determine
whether the engine meets all the dutycycle emission standards, including any
compliance allowance, for criteria
pollutants. Apply infrequent
regeneration adjustment factors as
included in your application for
certification or develop new factors if
we request it.
(iii) Evaluate verification testing for
each pollutant independently. You pass
the verification test if at least 70 percent
of tested engines meet standards for
each pollutant over all duty cycles. You
fail the verification test if fewer than 70
percent of engines meet standards for a
given pollutant over all duty cycles.
(2) PEMS testing. Measure emissions
using PEMS with in-use engines that
remain installed in selected vehicles as
follows:
(i) Test at least five engines using the
procedures specified in § 1036.555 and
40 CFR part 1065, subpart J.
(ii) Measure emissions of NOX, HC,
and CO as the test vehicle’s normal
operator drives over a regular shift-day
to determine whether the engine meets
all the off-cycle emission standards that
applied for the engine’s original
certification. Apply infrequent
regeneration adjustment factors as
included in your application for
certification. For Spark-ignition HDE,
calculate off-cycle emission standards
for purposes of this subpart by
multiplying the FTP duty-cycle
standards in § 1036.104(a) by 1.5 and
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Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
rounding to the same number of decimal
places.
(iii) Evaluate verification testing for
each pollutant independently. You pass
the verification test if at least 70 percent
of tested engines meet the off-cycle
standards including any compliance
allowance and accuracy margin, for
each pollutant. You fail the verification
test if fewer than 70 percent of tested
engines do not meet standards for a
given pollutant.
(iv) You may reverse a fail
determination under paragraph
(b)(2)(iii) of this section by restarting
and successfully completing the
verification test for that year using the
procedures specified in paragraph (b)(1)
of this section. If you do this, you must
use the verification testing procedures
specified in paragraph (b)(1) of this
section for all remaining verification
testing for the engine family.
(c) You may stop testing under the
verification test program and concede a
fail result before you meet all the testing
requirements of this section.
(d) Prepare a report to describe your
verification testing each year. Include at
least the following information:
(1) Identify whether you tested using
the procedures specified in paragraph
(b)(1) or (2) of this section.
(2) Describe how the test results
support a pass or fail decision for the
verification test. For in-field
measurements, include continuous 1 Hz
data collected over the shift-day and
binned emission values determined
under § 1036.530.
(3) If your testing included invalid
test results, describe the reasons for
invalidating the data. Give us the
invalid test results if we ask for them.
(4) Describe the types of vehicles
selected for testing. If you determined
that any selected vehicles with enough
mileage accumulation were not suitable
for testing, describe why you chose not
to test them.
(5) For each tested engine, identify the
vehicle’s VIN, the engine’s serial
number, the engine’s power rating, and
the odometer reading and the engine’s
lifetime operating hours at the start of
testing (or engine removal).
(6) State that the tested engines have
been properly maintained and used and
describe any noteworthy aspects of each
vehicle’s maintenance history. Describe
the steps you took to prepare the
engines for testing.
(7) For testing with engines that
remain installed in vehicles, identify the
date and location of testing. Also
describe the ambient conditions and the
driving route over the course of the
shift-day.
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(e) Send electronic reports to the
Designated Compliance Officer using an
approved information format. If you
want to use a different format, send us
a written request with justification.
(1) You may send us reports as you
complete testing for an engine instead of
waiting until you complete testing for
all engines.
(2) We may ask you to send us less
information in your reports than we
specify in this section.
(3) We may require you to send us
more information to evaluate whether
your engine family meets the
requirements of this part.
(4) Once you send us information
under this section, you need not send
that information again in later reports.
(5) We will review your test report to
evaluate the results of the verification
testing at each stage. We will notify you
if we disagree with your conclusions, if
we need additional information, or if
you need to revise your testing plan for
future testing.
§ 1036.250 Reporting and recordkeeping
for certification.
(a) By September 30 following the end
of the model year, send the Designated
Compliance Officer a report including
the total nationwide production volume
of engines you produced in each engine
family during the model year (based on
information available at the time of the
report). Report the production by serial
number and engine configuration. You
may combine this report with reports
required under subpart H of this part.
We may waive the reporting
requirements of this paragraph (a) for
small manufacturers.
(b) Organize and maintain the
following records:
(1) A copy of all applications and any
summary information you send us.
(2) Any of the information we specify
in § 1036.205 that you were not required
to include in your application.
(3) A detailed history of each
emission-data engine. For each engine,
describe all of the following:
(i) The emission-data engine’s
construction, including its origin and
buildup, steps you took to ensure that
it represents production engines, any
components you built specially for it,
and all the components you include in
your application for certification.
(ii) How you accumulated engine
operating hours (service accumulation),
including the dates and the number of
hours accumulated.
(iii) All maintenance, including
modifications, parts changes, and other
service, and the dates and reasons for
the maintenance.
(iv) All your emission tests, including
documentation on routine and standard
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tests, as specified in part 40 CFR part
1065, and the date and purpose of each
test.
(v) All tests to diagnose engine or
emission control performance, giving
the date and time of each and the
reasons for the test.
(vi) Any other significant events.
(4) Production figures for each engine
family divided by assembly plant.
(5) Engine identification numbers for
all the engines you produce under each
certificate of conformity.
(c) Keep routine data from emission
tests required by this part (such as test
cell temperatures and relative humidity
readings) for one year after we issue the
associated certificate of conformity.
Keep all other information specified in
this section for eight years after we issue
your certificate.
(d) Store these records in any format
and on any media, as long as you can
promptly send us organized, written
records in English if we ask for them.
You must keep these records readily
available. We may review them at any
time.
§ 1036.255 EPA oversight on certificates of
conformity.
(a) If we determine an application is
complete and shows that the engine
family meets all the requirements of this
part and the Act, we will issue a
certificate of conformity for the engine
family for that model year. We may
make the approval subject to additional
conditions.
(b) We may deny an application for
certification if we determine that an
engine family fails to comply with
emission standards or other
requirements of this part or the Clean
Air Act. We will base our decision on
all available information. If we deny an
application, we will explain why in
writing.
(c) In addition, we may deny your
application or suspend or revoke a
certificate of conformity if you do any
of the following:
(1) Refuse to comply with any testing
or reporting requirements in this part.
(2) Submit false or incomplete
information. This includes doing
anything after submitting an application
that causes submitted information to be
false or incomplete.
(3) Cause any test data to become
inaccurate.
(4) Deny us from completing
authorized activities (see 40 CFR
1068.20). This includes a failure to
provide reasonable assistance.
(5) Produce engines for importation
into the United States at a location
where local law prohibits us from
carrying out authorized activities.
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(6) Fail to supply requested
information or amend an application to
include all engines being produced.
(7) Take any action that otherwise
circumvents the intent of the Act or this
part.
(d) We may void a certificate of
conformity if you fail to keep records,
send reports, or give us information as
required under this part or the Act. Note
that these are also violations of 40 CFR
1068.101(a)(2).
(e) We may void a certificate of
conformity if we find that you
intentionally submitted false or
incomplete information. This includes
doing anything after submitting an
application that causes submitted
information to be false or incomplete
after submission.
(f) If we deny an application or
suspend, revoke, or void a certificate,
you may ask for a hearing (see
§ 1036.820).
Subpart D—Testing Production
Engines and Hybrid Powertrains
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§ 1036.301 Measurements related to GEM
inputs in a selective enforcement audit.
(a) Selective enforcement audits apply
for engines as specified in 40 CFR part
1068, subpart E. This section describes
how this applies uniquely in certain
circumstances.
(b) Selective enforcement audit
provisions apply with respect to your
fuel maps as follows:
(1) A selective enforcement audit for
an engine with respect to fuel maps
would consist of performing
measurements with production engines
to determine fuel-consumption rates as
declared for GEM simulations, and
running GEM for the vehicle
configurations specified in paragraph
(b)(2) of this section based on those
measured values. The engine is
considered passing for a given
configuration if the new modeled
emission result for each applicable duty
cycle is at or below the modeled
emission result corresponding to the
declared GEM inputs. The engine is
considered failing if we determine that
its fuel map result is above the modeled
emission result corresponding to the
result using the manufacturer-declared
fuel maps, as specified in
§ 1036.235(c)(5).
(2) If the audit includes fuel-map
testing in conjunction with engine
testing relative to exhaust emission
standards, the fuel-map simulations for
the whole set of vehicles and duty
cycles counts as a single test result for
purposes of evaluating whether the
engine family meets the pass-fail criteria
under 40 CFR 1068.420.
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(c) If your certification includes
powertrain testing as specified in 40
CFR 1036.630, these selective
enforcement audit provisions apply
with respect to powertrain test results as
specified in 40 CFR part 1037, subpart
D, and 40 CFR 1037.550. We may allow
manufacturers to instead perform the
engine-based testing to simulate the
powertrain test as specified in 40 CFR
1037.551.
(d) We may suspend or revoke
certificates for any appropriate
configurations within one or more
engine families based on the outcome of
a selective enforcement audit.
Subpart E—In-Use Testing
§ 1036.401
engines.
Testing requirements for in-use
(a) We may perform in-use testing of
any engine family subject to the
standards of this part, consistent with
the Clean Air Act and the provisions of
§ 1036.235.
(b) This subpart describes a
manufacturer-run field-testing program
that applies for engines subject to
compression-ignition standards under
§ 1036.104. Note that the testing
requirements of 40 CFR part 86, subpart
T, continue to apply for engines subject
to exhaust emission standards under 40
CFR part 86.
(c) In-use test procedures for engines
subject to spark-ignition standards
apply as described in § 1036.530. We
won’t require routine manufacturer-run
field testing for Spark-ignition HDE, but
the procedures of this subpart describe
how to use field-testing procedures to
measure emissions from engines
installed in vehicles. Use good
engineering judgment to apply the
measurement procedures for fuels other
than gasoline.
(d) We may void your certificate of
conformity for an engine family if you
do not meet your obligations under this
subpart. We may also void individual
tests and require you to retest those
vehicles or take other appropriate
measures in instances where you have
not performed the testing in accordance
with the requirements described in this
subpart.
§ 1036.405 Overview of the manufacturerrun field-testing program.
(a) You must test in-use engines from
the families we select. We may select
the following number of engine families
for testing, except as specified in
paragraph (b) of this section:
(1) We may select up to 25 percent of
your engine families in any calendar
year, calculated by dividing the number
of engine families you certified in the
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4513
model year corresponding to the
calendar year by four and rounding to
the nearest whole number. We will
consider only engine families with
annual nationwide production volumes
above 1,500 units in calculating the
number of engine families subject to
testing each calendar year under the
annual 25 percent engine family limit.
If you have only three or fewer families
that each exceed an annual nationwide
production volume of 1,500 units, we
may select one engine family per
calendar year for testing.
(2) Over any four-year period, we will
not select more than the average number
of engine families that you have
certified over that four-year period (the
model year when the selection is made
and the preceding three model years),
based on rounding the average value to
the nearest whole number.
(3) We will not select engine families
for testing under this subpart from a
given model year if your total
nationwide production volume was less
than 100 engines.
(b) If there is clear evidence of a
nonconformity with regard to an engine
family, we may select that engine family
without counting it as a selected engine
family under paragraph (a) of this
section. For example, there may be clear
evidence of a nonconformity if you
certify an engine family using carryover
data after reaching a fail decision under
this subpart in an earlier model year
without modifying the engine to remedy
the problem.
(c) We may select any individual
engine family for testing, regardless of
its production volume except as
described in paragraph (a)(3) of this
section, as long as we do not select more
than the number of engine families
described in paragraph (a) of this
section. We may select an engine family
from model year 2027 or any later
model year.
(d) You must complete all the
required testing and reporting under
this subpart (for all ten test engines, if
applicable), within 18 months after we
receive your proposed plan for
recruiting, screening, and selecting
vehicles. We will typically select engine
families for testing and notify you in
writing by June 30 of the applicable
calendar year. If you request it, we may
allow additional time to send us this
information.
(e) If you make a good-faith effort to
access enough test vehicles to complete
the testing requirements under this
subpart for an engine family, but are
unable to do so, you must ask us either
to modify the testing requirements for
the selected engine family or to select a
different engine family.
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(f) We may select an engine family for
repeat testing in a later calendar year.
Such a selection for repeat testing
would count as an additional engine
family for that year under paragraph (a)
of this section.
§ 1036.410 Selecting and screening
vehicles and engines for testing.
(a) Send us your proposed plan for
recruiting, screening, and selecting
vehicles. Identify the types of vehicles,
location, and any other relevant criteria.
We will approve your plan if it supports
the objective of measuring emissions to
represent a broad range of operating
characteristics.
(b) Select vehicles and engines for
testing that meet the following criteria:
(1) The vehicles come from at least
two independent sources.
(2) Powertrain, drivetrain, emission
controls, and other key vehicle and
engine systems have been properly
maintained and used. See § 1036.125.
(3) The engines have not been
tampered with, rebuilt, or undergone
major repair that could be expected to
affect emissions.
(4) The engines have not been
misfueled. Do not consider engines
misfueled if they have used fuel meeting
the specifications of § 1036.415(c).
(5) The vehicles are likely to operate
for at least three hours of non-idle
operation over a complete shift-day, as
described in § 1036.415(f).
(6) The vehicles have not exceeded
the applicable useful life, in miles,
hours, or years; you may otherwise not
exclude engines from testing based on
their age or mileage.
(7) The vehicle has appropriate space
for safe and proper mounting of the
portable emission measurement system
(PEMS) equipment.
(c) You must notify us before
disqualifying any vehicle based on
illuminated MIL or stored OBD trouble
codes as described in § 1036.415(b)(2),
or for any other reasons not specified in
paragraph (b) of this section. For
example, notify us if you disqualify any
vehicle because the engine does not
represent the engine family or the
vehicle’s usage is atypical for the
particular application. You do not need
to notify us in advance if the owner
declines to participate in the test
program.
tkelley on DSK125TN23PROD with RULES2
§ 1036.415
Preparing and testing engines.
(a) You must limit maintenance to
what is in the owners manual for
engines with that amount of service and
age. For anything we consider an
adjustable parameter (see § 1036.115(f)),
you may adjust that parameter only if it
is outside its adjustable range. You must
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then set the adjustable parameter to
your recommended setting or the midpoint of its adjustable range, unless we
approve your request to do otherwise.
You must get our approval before
adjusting anything not considered an
adjustable parameter. You must keep
records of all maintenance and
adjustments, as required by § 1036.435.
You must send us these records, as
described in § 1036.430(a)(2)(ix), unless
we instruct you not to send them.
(b) You may treat a vehicle with an
illuminated MIL or stored trouble code
as follows:
(1) If a candidate vehicle has an
illuminated MIL or stored trouble code,
either test the vehicle as received or
repair the vehicle before testing. Once
testing is initiated on the vehicle, you
accept that the vehicle has been
properly maintained and used.
(2) If a MIL illuminates or a trouble
code appears on a test vehicle during a
field test, stop the test and repair the
vehicle. Determine test results as
specified in § 1036.530 using one of the
following options:
(i) Restart the testing and use only the
portion of the full test results without
the MIL illuminated or trouble code set.
(ii) Initiate a new test and use only the
post-repair test results.
(3) If you determine that repairs are
needed but they cannot be completed in
a timely manner, you may disqualify the
vehicle and replace it with another
vehicle.
(c) Use appropriate fuels for testing, as
follows:
(1) You may use any diesel fuel that
meets the specifications for S15 in
ASTM D975 (incorporated by reference
in § 1036.810). You may use any
commercially available biodiesel fuel
blend that meets the specifications for
ASTM D975 or ASTM D7467
(incorporated by reference in
§ 1036.810) that is either expressly
allowed or not otherwise indicated as an
unacceptable fuel in the vehicle’s owner
or operator manual or in the engine
manufacturer’s published fuel
recommendations. You may use any
gasoline fuel that meets the
specifications in ASTM D4814
(incorporated by reference in
§ 1036.810). For other fuel types, you
may use any commercially available
fuel.
(2) You may drain test vehicles’ fuel
tanks and refill them with diesel fuel
conforming to the specifications in
paragraph (c)(1) of this section.
(3) Any fuel that is added to a test
vehicle’s fuel tanks must be purchased
at a local retail establishment near the
site of vehicle recruitment or screening,
or along the test route. Alternatively, the
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fuel may be drawn from a central
fueling source, as long as the fuel
represents commercially available fuel
in the area of testing.
(4) No post-refinery fuel additives are
allowed, except that specific fuel
additives may be used during field
testing if you can document that the test
vehicle has a history of normally using
the fuel treatments and they are not
prohibited in the owners manual or in
your published fuel-additive
recommendations.
(5) You may take fuel samples from
test vehicles to ensure that appropriate
fuels were used during field testing. If
a vehicle fails the vehicle-pass criteria
and you can show that an inappropriate
fuel was used during the failed test, that
particular test may be voided. You may
drain vehicles’ fuel tanks and refill them
with diesel fuel conforming to the
specifications described in paragraph
(c)(1) of this section. You must report
any fuel tests that are the basis of
voiding a test in your report under
§ 1036.430.
(d) You must test the selected engines
using the test procedure described in
§ 1036.530 while they remain installed
in the vehicle. Testing consists of
characterizing emission rates for moving
average 300 second windows while
driving, with those windows divided
into bins representing different types of
engine operation over a shift-day.
Measure emissions as follows:
(1) Perform all testing with PEMS and
field-testing procedures referenced in 40
CFR part 1065, subpart J. Measure
emissions of NOX, CO, and CO2. We
may require you to also measure
emissions of HC and PM. You may
determine HC emissions by any method
specified in 40 CFR 1065.660(b).
(2) If the engine’s crankcase
discharges emissions into the ambient
atmosphere, as allowed by
§ 1036.115(a), you must either route all
crankcase emissions into the exhaust for
a combined measurement or add the
crankcase emission values specified in
§ 1036.240(e) to represent emission
levels at full useful life instead of
measuring crankcase emissions in the
field.
(e) Operate the test vehicle under
conditions reasonably expected during
normal operation. For the purposes of
this subpart, normal operation generally
includes the vehicle’s normal routes and
loads (including auxiliary loads such as
air conditioning in the cab), normal
ambient conditions, and the normal
driver.
(f) Once an engine is set up for testing,
test the engine for one shift-day, except
as allowed in § 1036.420(d). To
complete a shift-day’s worth of testing,
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start sampling at the beginning of a shift
and continue sampling for the whole
shift, subject to the calibration
requirements of the PEMS. A shift-day
is the period of a normal workday for an
individual employee. Evaluate the
emission data as described in § 1036.420
and include the data in the reporting
and record keeping requirements
specified in §§ 1036.430 and 1036.435.
(g) For stop-start and automatic
engine shutdown systems meeting the
specifications of 40 CFR 1037.660,
override idle-reduction features if they
are adjustable under 40 CFR
1037.520(j)(4). If those systems are
tamper-resistant under 40 CFR
1037.520(j)(4), set the 1-Hz emission
rate to zero for all regulated pollutants
when the idle-reduction feature is
active. Do not exclude these data points
under § 1036.530(c)(3)(ii).
§ 1036.420
engines.
Pass criteria for individual
Perform the following steps to
determine whether an engine meets the
binned emission standards in
§ 1036.104(a)(3):
(a) Determine the emission standard
for each regulated pollutant for each bin
by adding the following accuracy
margins for PEMS to the off-cycle
standards in § 1036.104(a)(3):
TABLE 1 TO PARAGRAPH (a) OF § 1036.420—ACCURACY MARGINS FOR IN-USE TESTING
Bin 1 .....................................
Bin 2 .....................................
NOX
HC
PM
0.4 g/hr.
5 mg/hp·hr ...........................
10 mg/hp·hr .........................
6 mg/hp·hr ...........................
(b) Calculate the mass emission rate
for each pollutant as specified in
§ 1036.530.
(c) For engines subject to
compression-ignition standards,
determine the number of windows in
each bin. A bin is valid under this
section only if it has at least 2,400
windows for bin 1 and 10,000 windows
for bin 2.
(d) Continue testing additional shiftdays as necessary to achieve the
minimum window requirements for
each bin. You may idle the engine at the
end of the shift day to increase the
number of windows in bin 1. If the
vehicle has tamper-resistant idlereduction technology that prevents
idling, populate bin 1 with additional
windows by setting the 1-Hz emission
rate for all regulated pollutants to zero
as described in § 1036.415(g) to achieve
exactly 2,400 bin 1 windows.
(e) An engine passes if the result for
each bin is at or below the standard
determined in paragraph (a) of this
section. An engine fails if the result for
any bin for any pollutant is above the
standard determined in paragraph (a) of
this section.
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§ 1036.425
families.
Pass criteria for engine
For testing with PEMS under
§ 1036.415(d)(1), determine the number
of engines you must test from each
selected engine family and the family
pass criteria as follows:
(a) Start by measuring emissions from
five engines using the procedures
described in this subpart E and
§ 1036.530. If all five engines comply
fully with the off-cycle bin standards,
the engine family passes, and you may
stop testing.
(b) If only one of the engines tested
under paragraph (a) of this section does
not comply fully with the off-cycle bin
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standards, test one more engine. If this
additional engine complies fully with
the off-cycle bin standards, the engine
family passes, and you may stop testing.
(c) If two or more engines tested
under paragraphs (a) and (b) of this
section do not comply fully with the offcycle bin standards, test additional
engines until you have tested a total of
ten engines. Calculate the arithmetic
mean of the bin emissions from the ten
engine tests as specified in § 1036.530(g)
for each pollutant. If the mean values
are at or below the off-cycle bin
standards, the engine family passes. If
the mean value for any pollutant is
above an off-cycle bin standard, the
engine family fails.
(d) You may accept a fail result for the
engine family and discontinue testing at
any point in the sequence of testing the
specified number of engines.
§ 1036.430
Reporting requirements.
(a) Report content. Prepare test reports
as follows:
(1) Include the following for each
engine family:
(i) Describe how you recruited
vehicles. Describe how you used any
criteria or thresholds to narrow your
search or to screen individual vehicles.
(ii) Include a summary of the vehicles
you have disqualified and the reasons
you disqualified them, whether you
base the disqualification on the criteria
in § 1036.410(b), owner
nonparticipation, or anything else. If
you disqualified a vehicle due to
misfueling, include the results of any
fuel sample tests. If you reject a vehicle
due to tampering, describe how you
determined that tampering occurred.
(iii) Identify how many engines you
have tested from the applicable engine
family and how many engines still need
to be tested. Identify how many tested
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CO
0.025 g/hp·hr.
engines have passed or failed under
§ 1036.420.
(iv) After the final test, report the
results and state the outcome of testing
for the engine family based on the
criteria in § 1036.425.
(v) Describe any incomplete or invalid
tests that were conducted under this
subpart.
(2) Include the following information
for the test vehicle:
(i) The EPA engine-family
designation, and the engine’s model
number, total displacement, and power
rating.
(ii) The date EPA selected the engine
family for testing.
(iii) The vehicle’s make and model
and the year it was built.
(iv) The vehicle identification number
and engine serial number.
(v) The vehicle’s type or application
(such as delivery, line haul, or dump
truck). Also, identify the type of trailer,
if applicable.
(vi) The vehicle’s maintenance and
use history.
(vii) The known status history of the
vehicle’s OBD system and any actions
taken to address OBD trouble codes or
MIL illumination over the vehicle’s
lifetime.
(viii) Any OBD codes or MIL
illumination that occur after you accept
the vehicle for field testing under this
subpart.
(ix) Any steps you take to maintain,
adjust, modify, or repair the vehicle or
its engine to prepare for or continue
testing, including actions to address
OBD trouble codes or MIL illumination.
Include any steps you took to drain and
refill the vehicle’s fuel tank(s) to correct
misfueling, and the results of any fuel
test conducted to identify misfueling.
(3) Include the following data and
measurements for each test vehicle:
(i) The date and time of testing, and
the test number.
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(ii) Number of shift-days of testing
(see § 1036.415(f)).
(iii) Route and location of testing. You
may base this description on the output
from a global-positioning system (GPS).
(iv) The steps you took to ensure that
vehicle operation during testing was
consistent with normal operation and
use, as described in § 1036.415(e).
(v) Fuel test results, if fuel was tested
under § 1036.410 or § 1036.415.
(vi) The vehicle’s mileage at the start
of testing. Include the engine’s total
lifetime hours of operation, if available.
(vii) The number of windows in each
bin (see § 1036.420(c)).
(viii) The bin emission value per
vehicle for each pollutant. Describe the
method you used to determine HC as
specified in 40 CFR 1065.660(b).
(ix) Recorded 1 Hz test data for at
least the following parameters, noting
that gaps in the 1 Hz data file over the
shift-day are only allowed during
analyzer zero and span verifications and
during engine shutdown when the
engine is keyed off:
(A) Ambient temperature.
(B) Ambient pressure.
(C) Ambient humidity.
(D) Altitude.
(E) Emissions of HC, CO, CO2, and
NOX. Report results for PM if it was
measured in a manner that provides 1
Hz test data.
(F) Differential backpressure of any
PEMS attachments to vehicle exhaust.
(G) Exhaust flow.
(H) Exhaust aftertreatment
temperatures.
(I) Engine speed.
(J) Engine brake torque.
(K) Engine coolant temperature
(L) Intake manifold temperature.
(M) Intake manifold pressure.
(N) Throttle position.
(O) Any parameter sensed or
controlled, available over the Controller
Area Network (CAN) network, to
modulate the emission control system or
fuel-injection timing.
(4) Include the following summary
information after you complete testing
with each engine:
(i) State whether the engine meets the
off-cycle standards for each bin for each
pollutant as described in § 1036.420(e).
(ii) Describe if any testing or
evaluations were conducted to
determine why a vehicle failed the offcycle emission standards described in
§ 1036.420.
(iii) Describe the purpose of any
diagnostic procedures you conduct.
(iv) Describe any instances in which
the OBD system illuminated the MIL or
set trouble codes. Also describe any
actions taken to address the trouble
codes or MIL.
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(v) Describe any instances of
misfueling, the approved actions taken
to address the problem, and the results
of any associated fuel sample testing.
(vi) Describe the number and length of
any data gaps in the 1 Hz data file, the
reason for the gap(s), and the parameters
affected.
(b) Submission. Send electronic
reports to the Designated Compliance
Officer using an approved information
format. If you want to use a different
format, send us a written request with
justification.
(1) You may send us reports as you
complete testing for an engine instead of
waiting until you complete testing for
all engines.
(2) We may ask you to send us less
information in your reports than we
specify in this section.
(3) We may require you to send us
more information to evaluate whether
your engine family meets the
requirements of this part.
(4) Once you send us information
under this section, you need not send
that information again in later reports.
(c) Additional notifications. Notify the
Designated Compliance Officer
describing progress toward completing
the required testing and reporting under
this subpart, as follows:
(1) Notify us once you complete
testing for an engine.
(2) Notify us if your review of the test
data for an engine family indicates that
two of the first five tested engines have
failed to comply with the vehicle-pass
criteria in § 1036.420(e).
(3) Notify us if your review of the test
data for an engine family indicates that
the engine family does not comply with
the family-pass criteria in § 1036.425(c).
(4) Describe any voluntary vehicle/
engine emission evaluation testing you
intend to conduct with PEMS on the
same engine families that are being
tested under this subpart, from the time
that engine family was selected for field
testing under § 1036.405 until the final
results of all testing for that engine
family are reported to us under this
section.
§ 1036.435
Recordkeeping requirements.
Keep the following paper or electronic
records of your field testing for five
years after you complete all the testing
required for an engine family:
(a) Keep a copy of the reports
described in § 1036.430.
(b) Keep any additional records,
including forms you create, related to
any of the following:
(1) The recruitment, screening, and
selection process described in
§ 1036.410, including the vehicle
owner’s name, address, phone number,
and email address.
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(2) Pre-test maintenance and
adjustments to the engine performed
under § 1036.415.
(3) Test results for all void,
incomplete, and voluntary testing
described in § 1036.430.
(4) Evaluations to determine why an
engine failed any of the bin standards
described in § 1036.420.
(c) Keep a copy of the relevant
calibration results required by 40 CFR
part 1065.
§ 1036.440 Warranty obligations related to
in-use testing.
Testing under this subpart that finds
an engine exceeding emission standards
under this subpart is not by itself
sufficient to show a breach of warranty
under 42 U.S.C. 7541(a)(1). A breach of
warranty would also require that
engines fail to meet one or both of the
conditions specified in § 1036.120(a).
Subpart F—Test Procedures
§ 1036.501
General testing provisions.
(a) Use the equipment and procedures
specified in this subpart and 40 CFR
part 1065 to determine whether engines
meet the emission standards in
§§ 1036.104 and 1036.108.
(b) Use the fuels specified in 40 CFR
part 1065 to perform valid tests, as
follows:
(1) For service accumulation, use the
test fuel or any commercially available
fuel that is representative of the fuel that
in-use engines will use.
(2) For diesel-fueled engines, use the
ultra-low-sulfur diesel fuel specified in
40 CFR part 1065.703 and 40 CFR
1065.710(b)(3) for emission testing.
(3) For gasoline-fueled engines, use
the appropriate E10 fuel specified in 40
CFR part 1065.
(c) For engines that use aftertreatment
technology with infrequent regeneration
events, apply infrequent regeneration
adjustment factors for each duty cycle as
described in § 1036.580.
(d) If your engine is intended for
installation in a vehicle equipped with
stop-start technology meeting the
specifications of 40 CFR 1037.660 to
qualify as tamper-resistant under 40
CFR 1037.520(j)(4), you may shut the
engine down during idle portions of the
duty cycle to represent in-use operation.
We recommend installing a production
engine starter motor and letting the
engine’s ECM manipulate the starter
motor to control the engine stop and
start events. Use good engineering
judgment to address the effects of
dynamometer inertia on restarting the
engine by, for example, using a larger
starter motor or declutching the engine
from the dynamometer during restart.
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§ 1036.505 Engine data and information to
support vehicle certification.
You must give vehicle manufacturers
information as follows so they can
certify their vehicles to greenhouse gas
emission standards under 40 CFR part
1037:
(a) Identify engine make, model, fuel
type, combustion type, engine family
name, calibration identification, and
engine displacement. Also identify
whether the engines meet CO2 standards
for tractors, vocational vehicles, or both.
(b) This paragraph (b) describes four
different methods to generate engine
fuel maps. For engines without hybrid
components and for mild hybrid
engines where you do not include
hybrid components in the test, generate
fuel maps using either paragraph (b)(1)
or (2) of this section. For other hybrid
engines, generate fuel maps using
paragraph (b)(3) of this section. For
hybrid and nonhybrid powertrains and
for vehicles where the transmission is
not automatic, automated manual,
manual, or dual-clutch, generate fuel
maps using paragraph (b)(4) of this
section.
(1) Determine steady-state engine fuel
maps as described in § 1036.535(b).
Determine fuel consumption at idle as
described in § 1036.535 (c). Determine
cycle-average engine fuel maps as
described in § 1036.540, excluding
cycle-average fuel maps for highway
cruise cycles.
(2) Determine steady-state fuel maps
as described in either § 1036.535(b) or
(d). Determine fuel consumption at idle
as described in § 1036.535(c). Determine
cycle-average engine fuel maps as
described in § 1036.540, including
cycle-average engine fuel maps for
highway cruise cycles. We may do
confirmatory testing by creating cycleaverage fuel maps from steady-state fuel
maps created in paragraph (b)(1) of this
section for highway cruise cycles. In
§ 1036.540 we define the vehicle
configurations for testing; we may add
more vehicle configurations to better
represent your engine’s operation for the
range of vehicles in which your engines
will be installed (see 40 CFR
1065.10(c)(1)).
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(3) Determine fuel consumption at
idle as described in § 1036.535(c) and
(d) and determine cycle-average engine
fuel maps as described in 40 CFR
1037.550, including cycle-average
engine fuel maps for highway cruise
cycles. Set up the test to apply accessory
load for all operation by primary
intended service class as described in
the following table:
(5) The engine idle torque during the
transient cycle-average fuel map.
(d) If you generate powertrain fuel
maps using paragraph (b)(4) of this
section, determine the system
continuous rated power according to
§ 1036.520.
§ 1036.510
Supplemental Emission Test.
(a) Measure emissions using the
steady-state SET duty cycle as described
in this section. Note that the SET duty
TABLE 1 TO PARAGRAPH (b)(3) OF
cycle is operated as a ramped-modal
§ 1036.505—ACCESSORY LOAD
cycle rather than discrete steady-state
test points.
Power
Primary intended service
representing
(b) Perform SET testing with one of
class
accessory load
the following procedures:
(kW)
(1) For testing nonhybrid engines, the
SET
duty cycle is based on normalized
Light HDV .........................
1.5
Medium HDV ....................
2.5 speed and torque values relative to
Heavy HDV .......................
3.5 certain maximum values. Denormalize
speed as described in 40 CFR 1065.512.
(4) Generate powertrain fuel maps as
Denormalize torque as described in 40
described in 40 CFR 1037.550 instead of CFR 1065.610(d). Note that idle points
fuel mapping under § 1036.535 or
are to be run at conditions simulating
§ 1036.540. Note that the option in 40
neutral or park on the transmission.
CFR 1037.550(b)(2) is allowed only for
(2) Test hybrid engines and hybrid
hybrid engine testing. Disable stop-start powertrains as described in 40 CFR
systems and automatic engine shutdown 1037.550, except as specified in this
systems when conducting powertrain
paragraph (b)(2). Do not compensate the
fuel map testing using 40 CFR 1037.550. duty cycle for the distance driven as
(c) Provide the following information
described in 40 CFR 1037.550(g)(4). For
if you generate engine fuel maps using
hybrid engines, select the transmission
either paragraph (b)(1), (2), or (3) of this from Table 1 of § 1036.540, substituting
section:
‘‘engine’’ for ‘‘vehicle’’ and ‘‘highway
(1) Full-load torque curve for installed cruise cycle’’ for ‘‘SET’’. Disregard duty
engines and the full-load torque curve of cycles in 40 CFR 1037.550(j). For cycles
the engine (parent engine) with the
that begin with idle, leave the
highest fueling rate that shares the same transmission in neutral or park for the
engine hardware, including the
full initial idle segment. Place the
turbocharger, as described in 40 CFR
transmission into drive no earlier than
1065.510. You may use 40 CFR
5 seconds before the first nonzero
1065.510(b)(5)(i) for Spark-ignition
vehicle speed setpoint. For SET testing
HDE. Measure the torque curve for
only, place the transmission into park or
hybrid engines that have an RESS as
neutral when the cycle reaches the final
described in 40 CFR 1065.510(g)(2) with idle segment. Use the following vehicle
the hybrid system active. Test hybrid
parameters instead of those in 40 CFR
engines with no RESS as described in 40 1037.550 to define the vehicle model in
CFR 1065.510(b)(5)(ii).
40 CFR 1037.550(a)(3):
(2) Motoring torque curve as
(i) Determine the vehicle test mass, M,
described in 40 CFR 1065.510(c)(2) and
as follows:
(5) for nonhybrid and hybrid engines,
respectively. For engines with a lowM
15.1 · Pc~~tated
speed governor, remove data points
Eq. 1036.510-1
where the low-speed governor is active.
Where:
If you don’t know when the low-speed
Pcontrated = the continuous rated power of the
governor is active, we recommend
hybrid system determined in
removing all points below 40 r/min
sect; 1036.520.
above the warm low-idle speed.
(3) Declared engine idle speed. For
Example:
vehicles with manual transmissions,
Pcontrated = 350.1 kW
this is the engine speed with the
M = 15.1·350.11.31
transmission in neutral. For all other
M = 32499 kg
vehicles, this is the engine’s idle speed
(ii) Determine the vehicle frontal area,
when the transmission is in drive.
(4) The engine idle speed during the
Afront, as follows:
transient cycle-average fuel map.
(A) For M ≤ 18050 kg:
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(e) You may use special or alternate
procedures to the extent we allow them
under 40 CFR 1065.10.
(f) This subpart is addressed to you as
a manufacturer, but it applies equally to
anyone who does testing for you, and to
us when we perform testing to
determine if your engines meet emission
standards.
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Afront
= -1.69 · 10-s · M2 + 6.33 · 10-4 • M + 1.67
Eq. 1036.510-2
Afront = ¥1.69·10¥8·164992+
6.33·10¥4·16499+1.67
Afront = 7.51 m2
Example:
M = 16499 kg
(0.00299 · Afront
-
(B) For M > 18050 kg, Afront = 7.59 m2
(iii) Determine the vehicle drag area,
CdA, as follows:
0.000832) · 2 · g · 3. 6 2
=------------p
ectA
Eq. 1036.510-3
r = air density at reference conditions. Use
r = 1.1845 kg/m3.
Where:
g = gravitational constant = 9.80665 m/s2.
Example:
Example:
(0.00299 · 7.59 - 0.000832) · 2 · 9.80665 · 3. 6 2
edA =
1.1845
2
CtlA = 3.08 m
CdA = 3.08 m2
(iv) Determine the coefficient of
rolling resistance, Crr, as follows:
err= 5.13
+
Example:
17600
err= 5.13
17600
+ 32499
Crr = 5.7 N/kN = 0.0057 N/N
(v) Determine the vehicle curb mass,
Mcurb, as follows:
M
Eq. 1036.510-4
Mcurb
= -0.000007376537 · M2 + 0.6038432 · M
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Example:
Mrotating = 0.07·11833
Mrotating = 828.3 kg
(vii) Select a drive axle ratio, ka, that
represents the worst-case combination
of final gear ratio, drive axle ratio, and
tire size for CO2 expected for vehicles in
which the hybrid powertrain or hybrid
engine will be installed. This is
typically the highest axle ratio.
(viii) Select a tire radius, r, that
represents the worst-case pair of tire
size and drive axle ratio for CO2
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ER24JA23.022
ER24JA23.021
Eq. 1036.510-6
ER24JA23.020
= 0.07 · Mcurb
meet the steady-state compressionignition standards specified in subpart B
of this part. Table 1 of this section
specifies test settings, as follows:
(1) The duty cycle for testing
nonhybrid engines involves a schedule
of normalized engine speed and torque
values. Note that nonhybrid powertrains
are generally tested as engines, so this
section does not describe separate
procedures for that configuration.
(2) The duty cycle for testing hybrid
engines and hybrid powertrains
involves a schedule of vehicle speeds
and road grade as follows:
(i) Determine road grade at each point
based on the continuous rated power of
the hybrid powertrain system, Pcontrated,
in kW determined in § 1036.520, the
vehicle speed (A, B, or C) in mi/hr for
a given SET mode, vref[speed], and the
specified road-grade coefficients using
the following equation:
ER24JA23.018 ER24JA23.019
Mrotating
expected for vehicles in which the
hybrid powertrain or hybrid engine will
be installed. This is typically the
smallest tire radius.
(ix) If you are certifying a hybrid
engine, use a default transmission
efficiency of 0.95 and create the vehicle
model along with its default
transmission shift strategy as described
in 40 CFR 1037.550(a)(3)(ii). Use the
transmission parameters defined in
Table 1 of § 1036.540 to determine
transmission type and gear ratio. For
Light HDV and Medium HDV, use the
Light HDV and Medium HDV
parameters for FTP, LLC, and SET duty
cycles. For Tractors and Heavy HDVs,
use the Tractor and Heavy HDV
transient cycle parameters for the FTP
and LLC duty cycles and the Tractor
and Heavy HDV highway cruise cycle
parameters for the SET duty cycle.
(c) Measure emissions using the SET
duty cycle shown in Table 1 of this
section to determine whether engines
ER24JA23.017
Example:
Mcurb = ¥0.000007376537·324992 +
0.6038432·32499
Mcurb = 11833 kg
(vi) Determine the linear equivalent
mass of rotational moment of inertias,
Mrotating, as follows:
ER24JA23.023
Eq. 1036.510-5
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
Roadgrade
4519
= a. PJontrated + b . pc~ntrated. Vref[speed] + C . pc~ntrated + d . v:ef[speed] + e
· Pcontrated · Vref[speed]
+ f · Pcontrated + g
· Vref[speed]
+h
Eq. 1036.510-7
Example for SET mode 3a in Table 1 of
this section:
Pcontrated = 345.2 kW
vrefB = 59.3 mi/hr
Road grade = 8.296 · 10¥9 · 345.23 +
(¥4.752 · 10¥7) · 345.22 · 59.3 +
1.291 · 10¥5 · 345.22 + 2.88 · 10¥4
· 59.32 + 4.524 · 10¥4 · 345.2 · 59.3
+ (¥1.802 · 10¥2) · 345.2 + (¥1.83
· 10¥1) · 59.3 + 8.81
Road grade = 0.53%
(B) Determine vehicle B speed using
the following equation:
65.0
55.0
VrefA
= VrefC · 75 _0
VretB
= VrefC · 75 _0
Eq. 1036.510-9
Eq. 1036.510-8
Example:
Example:
vrefC = 68.42 mi/hr
65.0
VretB
55.0
VrefA
= 68.4. 75.0
vrefA = 50.2 mi/hr
= 68.4 . 75.0
vrefB = 59.3 mi/hr
(3) Table 1 follows:
BILLING CODE 6560–50–P
ER24JA23.025 ER24JA23.026
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01:01 Jan 24, 2023
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24JAR2
ER24JA23.024
tkelley on DSK125TN23PROD with RULES2
ER24JA23.027
ER24JA23.028
(ii) Use the vehicle C speed
determined in § 1036.520. Determine
vehicle A and B speeds as follows:
(A) Determine vehicle A speed using
the following equation:
tkelley on DSK125TN23PROD with RULES2
4520
VerDate Sep<11>2014
Table l to Paragraph (c)(3) of§ 1036.510-SupplemmtalEmsion Test
SET mode
Timelnmode
(seemds)
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la Steady.state
lb Ttansitioncl
2a Steady-state
124
20
196
2b Tmnsitionc1
3a Steady-state
3b Tmnsition
4a Steady-state
4b Ttaniationc1
Sa Steady-state
Sb Tmusition
6a Steady-state
6b Tmusition
7a Steady-state
20
cl
Sfmt 4700
E:\FR\FM\24JAR2.SGM
24JAR2
7b Tmnsition
8a Steady-state
Sb Transition
9a Steady-state
9b Tmnsitioncl
lOa Steady-state
lOb Transition
lla Steady-state
1lb Transition
12a Steady-state
12b Transition
13a Steady-state
13b Transitioncl
14 Steady-state
220
20
220
20
268
20
268
20
268
20
196
20
196
20
28
20
4
20
4
20
4
20
144
Veldelespeed
(pereent)
(mi/hr)
0
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Linear Transition Linear Transition Linear Tmnsition
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Vnf'A.
Linear Transition Linear Transition Linear Ttansition
so
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Linear Transition
'l'nf'A.
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l'nf'A.
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Vfl!IC
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'Vfl!IC
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0
0
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....-1dpower1raln testin1
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Tf'/trpe'.c
b
"
0
-l..90B-08
-1.23B-08
-2.31:B-09
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4.64B-09
1.82B-10
5.84B-10
397&09
-2.79B-10
C
0
-S.OOE-07
-s.SOE-01
-8.23B-09
4.29B-09
l.66B-08
7.49B-09
-1.o7B-09
9.96B-09
192B-08
1A7B-08
6.l?B-09
1.04B-08
6.21B-09
4A6B-09
-4.87E-07
-4.7SB-07
-S.14E-07
-S.23B-07
-4.99B-07
-4.36B-07
-4.23B-07
-4.89E-07
-4.39JWI
-3. 77B-07
-4.9SB-07
-S.71B-07
-S.lSB-07
-4.26E-07
-S.4SB-01
-S.90B-01
-S.48E-01
-S.02B-01
-5.188-07
-S.SSE-01
-S.4SB-01
-S.29B-01
-6.4SB-07
0
0
-4.22B-09
3.98B-09
l.21B-08
t.66B-09
0
3.78B-OS
3.9SB-OS
2.s4B-OS
l.29B-OS
1.99EOS
2.SSB-OS
2.24B-OS
1.37B-OS
1.81B-OS
2.64B-OS
1.41B-OS
6.21B-07
2.10B-0S
3.90&0S
2.om.os
-2.71B-07
1.9SB-OS
3.48B-OS
1.83B-05
3.72B-06
1.03B-OS
2.3SB-OS
1.76EOS
2.13B-OS
1.30B-05
0
'
0
4.71E-03
1.2JE.03
8.16E-04
2.888-04
3.S6E-04
S.SSE-04
4.70E-04
4.8SB-04
6.S9B-04
8.80.8-04
2.08E-04
1.20E-04
4.8SB-04
8.ISB-04
S.21B-04
2.lOB-OS
2.24E-04
S.07E-04
2.40E-04
3.63E-OS
1.19.8-04
3.SlB-04
2.26E-04
3.48E-04
1.42E-0.3
0
ti
0
6.SSB-04
S.29B-04
4.73B04
4.S2B-04
4.87.E,04
S.OlB-04
4.668-04
4.16&04
4.16&04
4.69B-04
4.20E-04
3.SSB-04
4.788-04
S.488-04
4.888-04
4.0SB-04
5.tlB-04
5.6SB-04
S.20E-04
4.71B-04
4.91B-04
5.328-04
S.17E04
S.13B04
S.788-04
0
I
0
-2.68B-02
-3.128-02
-2.38B-02
-1.80E-02
-2.24E-de to the
"The p~ent torque is relative tft mammm torque at the conmanded engine speed.
'use the avemge vehicle speed during each tmnsition &,r Vrd'in F.q. 1036.Sl0-7 i>r calculating mad grade i>r all points during the transition.
ER24JA23.029
0
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
01:01 Jan 24, 2023
l'.llllnetes1ing
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
BILLING CODE 6560–50–C
(d) Determine criteria pollutant
emissions for plug-in hybrid engines
and powertrains as follows:
(1) Precondition the engine or
powertrain in charge-sustaining mode.
Perform testing as described in this
section for hybrid engines and hybrid
powertrains in charge-sustaining mode.
(2) Carry out a charge-depleting test as
described in paragraph (d)(1) of this
section, except as follows:
(i) Fully charge the RESS after
preconditioning.
(ii) Operate the hybrid engine or
powertrain continuously over repeated
SET duty cycles until you reach the
end-of-test criterion defined in 40 CFR
1066.501(a)(3).
(iii) Calculate emission results for
each SET duty cycle. Figure 1 of this
section provides an example of a chargedepleting test sequence where there are
4521
two test intervals that contain engine
operation.
(3) Report the highest emission result
for each criteria pollutant from all tests
in paragraphs (d)(1) and (2) of this
section, even if those individual results
come from different test intervals.
(4) Figure 1 follows:
Figure 1 to Paragraph (d)(4) of
§ 1036.510—SET Charge-Depleting
Criteria Pollutant Test Sequence
Charge-Depleting
Charge-Sustaining
u
0
00.
End-of-test
criterion met
SET 1
SET2
SET4
SET3
SETS
SET6
SETs with engine
operation for criteria
pollutant determination
(e) Determine greenhouse gas
pollutant emissions for plug-in hybrid
engines and powertrains using the
emissions results for all the SET test
intervals for both charge-depleting and
charge-sustaining operation from
paragraph (d)(2) of this section.
Calculate the utility factor-weighted
composite mass of emissions from the
charge-depleting and charge-sustaining
test results, eUF[emission]comp, using the
following equation:
N
euF[emission]comp
=
M
L[
e[emission][int]CDi .
(U FocDi - UFocDi-1)]
+
L[
e[emission][int]CSj]
j=1
i=1
(1- UFRco)
M
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01:01 Jan 24, 2023
Jkt 259001
j = an indexing variable that represents one
test interval.
M = total number of charge-sustaining test
intervals.
e[emission][int]CSj = total mass of emissions in the
charge-sustaining portion of the test for
each test interval, j, starting from j = 1.
UFRCD = utility factor fraction at the full
charge-depleting distance, RCD, as
determined by interpolating the
approved utility factor curve. RCD is the
cumulative distance driven over N
charge-depleting test intervals.
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Q
Dcoi
=
L
(vk · Llt)
k=1
Eq. 1036.510-11
Where:
k = an indexing variable that represents one
recorded velocity value.
Q = total number of measurements over the
test interval.
v = vehicle velocity at each time step, k,
starting from k = 1. For tests completed
under this section, v is the vehicle
velocity from the vehicle model in 40
CFR 1037.550. Note that this should
E:\FR\FM\24JAR2.SGM
24JAR2
ER24JA23.031 ER24JA23.032
Where:
i = an indexing variable that represents one
test interval.
N = total number of charge-depleting test
intervals.
e[emission][int]CDi = total mass of emissions in
the charge-depleting portion of the test
for each test interval, i, starting from i =
1, including the test interval(s) from the
transition phase.
UFDCDi = utility factor fraction at distance
DCDi from Eq. 1036.510–11, as
determined by interpolating the
approved utility factor curve for each test
interval, i, starting from i = 1. Let UFDCD0
= 0.
ER24JA23.030
tkelley on DSK125TN23PROD with RULES2
Eq. 1036.510-10
4522
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
include charge-depleting test intervals
that start when the engine is not yet
operating.
Dt = 1/frecord
frecord = the record rate.
Example using the charge-depletion test
in Figure 1 of § 1036.510 for the SET for
CO2 emission determination:
Q = 24000
v1 = 0 mi/hr
v2 = 0.8 mi/hr
v3 = 1.1 mi/hr
frecord = 10 Hz
Dt = 1/10 Hz = 0.1 s
24000
Dem
=
L (0 · 0.1 + 0.8 · 0.1 + 1.1 · 0.1 + v
24000 ·
Llt)
k=l
DCD1 = 30.1 mi
DCD2 = 30.0 mi
DCD3 = 30.1 mi
DCD4 = 30.2 mi
DCD5 = 30.1 mi
N=5
UFDCD1 = 0.11
euFC02comp
UFDCD2 = 0.23
UFDCD3 = 0.34
UFDCD4 = 0.45
UFDCD5 = 0.53
eCO2SETCD1 = 0 g/hp·hr
eCO2SETCD2 = 0 g/hp·hr
eCO2SETCD3 = 0 g/hp·hr
= [0 · (0.11 -
0)
+ 0 · (0.23 -
0.11)
eCO2SETCD4 = 0 g/hp·hr
eCO2SETCD5 = 174.4 g/hp·hr
M=1
eCO2SETCS = 428.1 g/hp·hr
UFRCD = 0.53
+ 0 · (0.34 -
0.23)
+ 0 · (0.45 -
0.34)
(1 - 0.53)
+ 174.4 · (0.53 - 0.45)] + 428.1 ·
l
Federal Test Procedure.
(a) Measure emissions using the
transient Federal Test Procedure (FTP)
as described in this section to determine
whether engines meet the emission
standards in subpart B of this part.
Operate the engine or hybrid powertrain
over one of the following transient duty
cycles:
(1) For engines subject to sparkignition standards, use the transient test
interval described in paragraph (b) of
appendix B of this part.
(2) For engines subject to
compression-ignition standards, use the
transient test interval described in
paragraph (c) of appendix B of this part.
(v) For plug-in hybrid engines and
powertrains, test over the FTP in both
charge-sustaining and charge-depleting
operation for both criteria and
greenhouse gas pollutant determination.
(c) The FTP duty cycle consists of an
initial run through the test interval from
a cold start as described in 40 CFR part
1065, subpart F, followed by a (20 ±1)
minute hot soak with no engine
operation, and then a final hot start run
through the same transient test interval.
Engine starting is part of both the coldstart and hot-start test intervals.
Calculate the total emission mass of
each constituent, m, and the total work,
W, over each test interval as described
in 40 CFR 1065.650. Calculate total
work over each test interval for
powertrain testing using system power,
Psys. Determine Psys using § 1036.520(f).
For powertrains with automatic
transmissions, account for and include
the work produced by the engine from
the CITT load. Calculate the official
transient emission result from the coldstart and hot-start test intervals using
the following equation:
. .
.
. .
cold start emissions (g) + 6 · hot start emissions (g)
Official transient emission result= co ld start wor k (h p · hr ) + 6 · h ot start wor k (h p · hr )
tkelley on DSK125TN23PROD with RULES2
Eq. 1036.512-1
(d) Determine criteria pollutant
emissions for plug-in hybrid engines
and powertrains as follows:
(1) Precondition the engine or
powertrain in charge-sustaining mode.
Perform testing as described in this
VerDate Sep<11>2014
01:01 Jan 24, 2023
Jkt 259001
section for hybrid engines and hybrid
powertrains in charge-sustaining mode.
(2) Carry out a charge-depleting test as
described in paragraph (d)(1) of this
section, except as follows:
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(i) Fully charge the battery after
preconditioning.
(ii) Operate the hybrid engine or
powertrain over one FTP duty cycle
followed by alternating repeats of a 20minute soak and a hot start test interval
E:\FR\FM\24JAR2.SGM
24JAR2
ER24JA23.034 ER24JA23.035
§ 1036.512
(b) The following procedures apply
differently for testing engines and
hybrid powertrains:
(1) The transient test intervals for
nonhybrid engine testing are based on
normalized speed and torque values.
Denormalize speed as described in 40
CFR 1065.512. Denormalize torque as
described in 40 CFR 1065.610(d).
(2) Test hybrid engines and hybrid
powertrains as described in
§ 1036.510(b)(2), with the following
exceptions:
(i) Replace Pcontrated with Prated, which
is the peak rated power determined in
§ 1036.520.
(ii) Keep the transmission in drive for
all idle segments after the initial idle
segment.
(iii) For hybrid engines, select the
transmission from Table 1 of § 1036.540,
substituting ‘‘engine’’ for ‘‘vehicle’’.
(iv) For hybrid engines, you may
request to change the enginecommanded torque at idle to better
represent curb idle transmission torque
(CITT).
ER24JA23.033
eUFCO2comp = 215.2 g/hp·hr
(f) Calculate and evaluate cycle
statistics as specified in 40 CFR
1065.514 for nonhybrid engines and 40
CFR 1037.550 for hybrid engines and
hybrid powertrains.
(g) Calculate cycle work for
powertrain testing using system power,
Psys. Determine Psys, using § 1036.520(f).
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
until you reach the end-of-test criteria
defined in 40 CFR 1066.501.
(iii) Calculate emission results for
each successive pair of test intervals.
Calculate the emission result by treating
the first of the two test intervals as a
cold-start test. Figure 1 of § 1036.512
provides an example of a chargedepleting test sequence where there are
three test intervals with engine
operation for two overlapping FTP duty
cycles.
(3) Report the highest emission result
for each criteria pollutant from all tests
Charge-Depleting
4523
in paragraphs (d)(1) and (2) of this
section, even if those individual results
come from different test intervals.
(4) Figure 1 follows:
Figure 1 to paragraph (d)(4) of
§ 1036.512—FTP Charge-Depleting
Criteria Pollutant Test Sequence.
Charge-Sustaining
N
u
Cl)
J
0
00.
End-of-test
- - - - - • - - - - -. .- - - - -. . criterion met
Test Interval 1 Test Interval 2 Test Interval 3 Test Interval 4
Test Interval 5 Test Interval 6 Test Interval 7
Cold Interval 1 Hot Interval 1/ Hot Interval 2
Cold Interval 2
(e) Determine greenhouse gas
pollutant emissions for plug-in hybrid
engines and powertrains using the
emissions results for all the transient
duty cycle test intervals described in
either paragraph (b) or (c) of appendix
B of this part for both charge-depleting
and charge-sustaining operation from
paragraph (d)(2) of this section.
Calculate the utility factor weighted
composite mass of emissions from the
charge-depleting and charge-sustaining
test results, eUF[emission]comp, as described
in § 1036.510(e), replacing occurances of
‘‘SET’’ with ‘‘transient test interval’’.
Note this results in composite FTP GHG
emission results for plug-in hybrid
engines and powertrains without the
use of the cold-start and hot-start test
interval weighting factors in Eq.
1036.512–1.
(f) Calculate and evaluate cycle
statistics as specified in 40 CFR
1065.514 for nonhybrid engines and 40
CFR 1037.550 for hybrid engines and
hybrid powertrains.
tkelley on DSK125TN23PROD with RULES2
§ 1036.514
Low Load Cycle.
(a) Measure emissions using the
transient Low Load Cycle (LLC) as
described in this section to determine
whether engines meet the LLC emission
standards in § 1036.104.
(b) The LLC duty cycle is described in
paragraph (d) of appendix B of this part.
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01:01 Jan 24, 2023
Jkt 259001
The following procedures apply
differently for testing engines and
hybrid powertrains:
(1) For nonhybrid engine testing, the
duty cycle is based on normalized speed
and torque values.
(i) Denormalize speed as described in
40 CFR 1065.512. Denormalize torque as
described in 40 CFR 1065.610(d).
(ii) For idle segments more than 200
seconds, set reference torques to the
torque needed to meet the accessory
loads in Table 1 of this section instead
of CITT. This is to represent shifting the
transmission to park or neutral at the
start of the idle segment. Change the
reference torque to CITT no earlier than
5 seconds before the end of the idle
segment. This is to represent shifting the
transmission to drive.
(2) Test hybrid engines and hybrid
powertrains as described in
§ 1036.510(b)(2), with the following
exceptions:
(i) Replace Pcontrated with Prated, which
is the peak rated power determined in
§ 1036.520.
(ii) Keep the transmission in drive for
all idle segments 200 seconds or less.
For idle segments more than 200
seconds, place the transmission in park
or neutral at the start of the idle segment
and place the transmission into drive
again no earlier than 5 seconds before
the first nonzero vehicle speed setpoint.
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(iii) For hybrid engines, select the
transmission from Table 1 of § 1036.540,
substituting ‘‘engine’’ for ‘‘vehicle’’.
(iv) For hybrid engines, you may
request to change the enginecommanded torque at idle to better
represent curb idle transmission torque
(CITT).
(v) For plug-in hybrid engines and
powertrains, determine criteria
pollutant and greenhouse gas emissions
as described in § 1036.510(d) and (e),
replacing ‘‘SET’’ with ‘‘LLC’’.
(c) Set dynamometer torque demand
such that vehicle power represents an
accessory load for all idle operation as
described in Table 1 of paragraph (c)(4)
of this section for each primary
intended service class. Additional
provisions related to accessory load
apply for the following special cases:
(1) For engines with stop-start
technology, account for accessory load
during engine-off conditions by
determining the total engine-off power
demand over the test interval and
distributing that load over the engine-on
portions of the test interval based on
calculated average power. You may
determine the engine-off time by
running practice cycles or through
engineering analysis.
(2) Apply accessory loads for hybrid
powertrain testing that includes the
E:\FR\FM\24JAR2.SGM
24JAR2
ER24JA23.036
FTP 1
FTP2
FTPs with engine operation for
criteria pollutant determination
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
§ 1036.520 Determining power and vehicle
speed values for powertrain testing.
This section describes how to
determine the system peak power and
continuous rated power of hybrid and
nonhybrid powertrain systems and the
vehicle speed for carrying out dutycycle testing under this part and 40 CFR
1037.550.
(a) You must map or re-map an engine
before a test if any of the following
apply:
(1) If you have not performed an
initial engine map.
(2) If the atmospheric pressure near
the engine’s air inlet is not within ±5
kPa of the atmospheric pressure
recorded at the time of the last engine
map.
(3) If the engine or emission-control
system has undergone changes that
might affect maximum torque
performance. This includes changing
the configuration of auxiliary work
inputs and outputs.
TABLE 1 TO PARAGRAPH (c)(4) OF
(4) If you capture an incomplete map
§ 1036.514—ACCESSORY LOAD AT on your first attempt or you do not
complete a map within the specified
IDLE
time tolerance. You may repeat mapping
Power
as often as necessary to capture a
Primary intended service
representing
complete map within the specified time.
class
accessory
(b) Set up the powertrain test
load (kW)
according to 40 CFR 1037.550, with the
Light HDE .............................
1.5 following exceptions:
(1) Use vehicle parameters, other than
Medium HDE ........................
2.5
Heavy HDE ...........................
3.5 power, as specified in § 1036.510(b)(2).
Use the applicable automatic
(d) The test sequence consists of
transmission as specified in
preconditioning the engine by running
§ 1036.540(c)(2).
one or two FTPs with each FTP
(2) Select a manufacturer-declared
followed by (20 ±1) minutes with no
value for Pcontrated to represent system
engine operation and a hot start run
peak power.
through the LLC. You may start any
(c) Verify the following before the
preconditioning FTP with a hot engine.
start of each test interval:
Perform testing as described in 40 CFR
(1) The state-of-charge of the
1065.530 for a test interval that includes rechargeable energy storage system
engine starting. Calculate the total
(RESS) must be at or above 90% of the
emission mass of each constituent, m,
operating range between the minimum
and the total work, W, as described in
and maximum RESS energy levels
40 CFR 1065.650. Calculate total work
specified by the manufacturer.
over the test interval for powertrain
(2) The conditions of all hybrid
testing using system power, Psys.
system components must be within
Determine Psys using § 1036.520(f). For
their normal operating range as declared
powertrains with automatic
by the manufacturer, including ensuring
transmissions, account for and include
that no features are actively limiting
the work produced by the engine from
power or vehicle speed.
(d) Carry out the test as described in
the CITT load. For batch sampling, you
this paragraph (d). Warm up the
may sample background periodically
powertrain by operating it. We
into the bag over the course of multiple
recommend operating the powertrain at
test intervals.
(e) Calculate and evaluate cycle
any vehicle speed and road grade that
statistics as specified in 40 CFR
achieves approximately 75% of its
1065.514 for nonhybrid engines and 40
expected maximum power. Continue
CFR 1037.550 for hybrid engines and
the warm-up until the engine coolant,
hybrid powertrains. For gaseous-fueled
block, or head absolute temperature is
engine testing with a single-point fuel
within ±2% of its mean value for at least
injection system, you may apply all the
2 min or until the engine thermostat
statistical criteria in § 1036.540(d)(3) to
controls engine temperature. Within 90
validate the LLC.
seconds after concluding the warm-up,
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operate the powertrain over a
continuous trace meeting the following
specifications:
(1) Bring the vehicle speed to 0 mi/hr
and let the powertrain idle at 0 mi/hr for
50 seconds.
(2) Set maximum driver demand for a
full load acceleration at 6.0% road grade
with an initial vehicle speed of 0 mi/hr,
continuing for 268 seconds.
(3) Linearly ramp the grade from 6.0%
down to 0.0% over 300 seconds. Stop
the test 30 seconds after the grade
setpoint has reached 0.0%.
(e) Record the powertrain system
angular speed and torque values
measured at the dynamometer at 100 Hz
and use these in conjunction with the
vehicle model to calculate vehicle
system power, Psys,vehicle. Note that Psys,
is the corresponding value for system
power at a location that represents the
transmission input shaft on a
conventional powertrain.
(f) Calculate the system power, Psys,
for each data point as follows:
(1) For testing with the speed and
torque measurements at the
transmission input shaft, Psys is equal to
the calculated vehicle system power,
Psys,vehicle, determined in paragraphs (d)
and (e) of this section.
(2) For testing with the speed and
torque measurements at the axle input
shaft or the wheel hubs, determine Psys
for each data point using the following
equation:
p
sys
=
Psys,vehicle
E'trans · E'axle
Eq. 1036.520-1
Where:
Psys,vehicle = the calculated vehicle system
power for each 100-Hz data point.
etrans = the default transmission efficiency =
0.95.
eaxle = the default axle efficiency. Set this
value to 1 for speed and torque
measurement at the axle input shaft or to
0.955 at the wheel hubs.
Example:
Psys,vehicle = 317.6 kW
317.6
Psys
= 0.95 · 0.955
Psys = 350.1 kW
(g) For each 200-ms (5-Hz) time step,
t, determine the coefficient of variation
(COV) of as follows:
(1) Calculate the standard deviation,
s(t) of the 20 100-Hz data points in each
5-Hz measurement interval using the
following equation:
E:\FR\FM\24JAR2.SGM
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ER24JA23.038
tkelley on DSK125TN23PROD with RULES2
transmission either as a mechanical or
electrical load.
(3) You may apply the following
deviations from specified torque settings
for smoother idle (other than idle that
includes motoring), or you may develop
different procedures for adjusting
accessory load at idle consistent with
good engineering judgment:
(i) Set the reference torque to
correspond to the applicable accessory
load for all points with normalized
speed at or below zero percent and
reference torque from zero up to the
torque corresponding to the accessory
load.
(ii) Change the reference torques to
correspond to the applicable accessory
load for consecutive points with
reference torques from zero up to the
torque corresponding to the accessory
load that immediately precedes or
follows idle points.
(4) Table 1 follows:
ER24JA23.037
4524
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
L(Psysi - Psys(t))2
i=l
Eq. 1036.520-2
Where:
N = the number of data points in each 5-Hz
measurement interval = 20.
Psysi = the 100-Hz values of Psys within each
5-Hz measurement interval.
Psys(t) = the mean power from each 5-Hz
measurement interval.
(2) Calculate the 5-Hz values for
COV(t) for each time step, t, as follows:
COV(t)
= _2014
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tolerance relative to the torque setpoint
throughout the test.
(d) Calculate the mean mass emission
Ô, over each test interval
rate of NOX, m
Ô
by calculating the total emission mass m
NOx and dividing by the total time.
§ 1036.530
testing.
Test procedures for off-cycle
(a) General. This section describes the
measurement and calculation
procedures to perform field testing and
determine whether tested engines and
engine families meet emission standards
under subpart E of this part. Calculate
mass emission rates as specified in 40
CFR part 1065, subpart G. Use good
engineering judgment to adapt these
procedures for simulating vehicle
operation in the laboratory.
(b) Vehicle preparation and
measurement procedures. (1) Set up the
vehicle for testing with a portable
emissions measurement system (PEMS)
as specified in 40 CFR part 1065,
subpart J.
(2) Begin emission sampling and data
collection as described in 40 CFR
1065.935(c)(3) before starting the engine
at the beginning of the shift-day. Start
the engine only after confirming that
engine coolant temperature is at or
below 40 °C.
(3) Measure emissions over one or
more shift-days as specified in subpart
E of this part.
(4) For engines subject to
compression-ignition standards, record
1 Hz measurements of ambient
temperature near the vehicle.
(c) Test Intervals. Determine the test
intervals as follows:
(1) Spark-ignition. Create a single test
interval that covers the entire shift-day
for engines subject to spark-ignition
standards. The test interval starts with
the first pair of consecutive data points
with no exclusions as described in
paragraph (c)(3) of this section after the
start of the shift-day and ends with the
last pair of consecutive data points with
no exclusions before the end of the shift
day.
(2) Compression-ignition. Create a
series of 300 second test intervals for
engines subject to compression-ignition
standards (moving-average windows) as
follows:
(i) Begin and end each test interval
with a pair of consecutive data points
with no exclusions as described in
paragraph (c)(3) of this section. Select
the last data point of each test interval
such that the test interval includes 300
seconds of data with no exclusions, as
described in paragraph (d) of this
section. The test interval may be a
fraction of a second more or less than
300 seconds to account for the precision
E:\FR\FM\24JAR2.SGM
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ER24JA23.040
!·
=
perform the test with the hybrid
function disabled.
(a) The clean idle test consists of two
separate test intervals as follows:
(1) Mode 1 consists of engine
operation with a speed setpoint at your
recommended warm idle speed. Set the
dynamometer torque demand
corresponding to vehicle power
requirements at your recommended
warm idle speed that represent in-use
operation.
(2) Mode 2 consists of engine
operation with a speed setpoint at 1100
r/min. Set the dynamometer torque
demand to account for the sum of the
following power loads:
(i) Determine power requirements for
idling at 1100 r/min.
(ii) Apply a power demand of 2 kW
to account for appliances and
accessories the vehicle operator may use
during rest periods.
(3) Determine torque demand for
testing under this paragraph (a) based
on an accessory load that includes the
engine cooling fan, alternator, coolant
pump, air compressor, engine oil and
fuel pumps, and any other engine
accessory that operates at the specific
test condition. Also include the
accessory load from the air conditioning
compressor operating at full capacity for
Mode 2. Do not include any other load
for air conditioning or other cab or
vehicle accessories except as specified.
(b) Perform the Clean Idle test as
follows:
(1) Warm up the engine by operating
it over the FTP or SET duty cycle, or by
operating it at any speed above peaktorque speed and at (65 to 85) % of
maximum mapped power. The warm-up
is complete when the engine thermostat
controls engine temperature or when the
engine coolant’s temperature is within
2% of its mean value for at least 2
minutes.
(2) Start operating the engine in Mode
1 as soon as practical after the engine
warm-up is complete.
(3) Start sampling emissions 10
minutes after reaching the speed and
torque setpoints and continue emission
sampling and engine operation at those
setpoints. Stop emission sampling after
1200 seconds to complete the test
interval.
(4) Linearly ramp the speed and
torque setpoints over 5 seconds to start
operating the engine in Mode 2. Sample
emissions during Mode 2 as described
in paragraph (b)(3) of this section.
(c) Verify that the test speed stays
within ±50 r/min of the speed setpoint
throughout the test. The torque
tolerance is ±2 percent of the maximum
mapped torque at the test speed. Verify
that measured torque meets the torque
ER24JA23.039
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Jkt 259001
mCO2,testinterval = 3948 g
eCO2FTPFCL = 428.2 g/hp·hrPmax = 406.5
hp
ttestinterval = 300.01 s = 0.08 hr
3948
= 428.2 • 406.5 · 0.08
(g) Off-cycle emissions quantities.
TABLE 1 TO PARAGRAPH (f) OF
§ 1036.530—CRITERIA FOR OFF- Determine the off-cycle emissions
quantities as follows:
CYCLE BINS
Bin
Bin 1 ....
Bin 2 ....
PO 00000
Normalized CO2 emission mass
over the 300 second test interval
mCO2,norm,testinterval ≤ 6.00%.
mCO2,norm,testinterval > 6.00%.
Frm 00232
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(1) Spark-ignition. For engines subject
to spark-ignition standards, the off cycle
emission quantity, e[emission],offcycle, is the
value for CO2-specific emission mass for
a given pollutant over the test interval
representing the shift-day converted to a
brake-specific value, as calculated for
E:\FR\FM\24JAR2.SGM
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ER24JA23.042 ER24JA23.043
mco2,norm,testinterval
Example:
ER24JA23.041
Where:
mCO2,testinterval = total CO2 emission mass over
the test interval.
eCO2FTPFCL = the engine’s FCL for CO2 over
the FTP duty cycle. If the engine family
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
4527
each measured pollutant using the
following equation:
m[emission]
e[emissions],offcycle
=-:;,_
___ ,eco2FTPFCL
mco2
Eq. 1036.530-3
Where:
m[emission] = total emission mass for a given
pollutant over the test interval as
determined in paragraph (d)(2) of this
section.
mCO2 = total CO2 emission mass over the test
interval as determined in paragraph
(d)(2) of this section.
eCO2FTPFCL = the engine’s FCL for CO2 over
the FTP duty cycle.
Example:
mNOx = 1.337 g
engines to apply the pass criteria for
engine families in § 1036.425(c), set any
negative off-cycle emissions quantity to
zero before calculating mean bin
emissions.
(i) Off-cycle emissions quantity for bin
1. The off-cycle emission quantity for
Ô
bin 1, m
NOx,offcycle,bin1, is the mean NOX
mass emission rate from all test
intervals associated with bin 1 as
calculated using the following equation:
mCO2 = 18778 g
eCO2FTPFCL = 505.1 g/hp·hr
~Ox,offcycle
= 18778
1.337 . 505.1
eNOx,offcycle = 0.035 g/hp·hr
(2) Compression-ignition. For engines
subject to compression-ignition
standards, determine the off-cycle
emission quantity for each bin. When
calculating mean bin emissions from ten
Lf-1 mNox,testinterval,i
rhNox,offcycle,binl -
~N
L,i=l
t
testinterval,i
Eq. 1036.530-4
Where:
i = an indexing variable that represents one
300 second test interval.
N = total number of 300 second test intervals
in bin 1.
mNOXtestinterval,i = total NOX emission mass
over the test interval i in bin 1 as
determined in paragraph (d)(2) of this
section.
ttestinterval,i = total time of test interval i in bin
1 as determined in paragraph (d)(1) of
this section. Note that the nominal value
is 300 seconds.
Example:
N = 10114
mNOX,testinterval,1 = 0.021 g
mNOX,testinterval,2 = 0.025 g
mNOX,testinterval,3 = 0.031 g
ttestinterval,1 = 299.99 s
ttestinterval,2 = 299.98 s
ttestinterval,3 = 300.04 s
( 0.021 + 0.025 + 0.031.. • +mNOx,testinterval,10114)
rhNox,offcycle,binl = (299.99 + 299.98 + 300.04 ... +ttestinterval,10114)
Lf=l mco2,testinterval,i
e
C02FTPFCL
tkelley on DSK125TN23PROD with RULES2
Eq. 1036.530-5
Where:
i = an indexing variable that represents one
300 second test interval.
N = total number of 300 second test intervals
in bin 2.
m[emission],testinterval,i = total emission mass for
a given pollutant over the test interval i
in bin 2 as determined in paragraph
(d)(2) of this section.
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mCOX,testinterval,i = total CO2 emission mass over
the test interval i in bin 2 as determined
in paragraph (d)(2) of this section.
eCO2FTPFCL = the engine’s FCL for CO2 over
the FTP duty cycle.
Example:
N = 15439
mNOX1 = 0.546 g
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mNOX2 = 0.549 g
mNOX3 = 0.556 g
mCOX1 = 10950.2 g
mCOX2 = 10961.3 g
mCOX3 = 10965.3 g
eCOX FTPFCL = 428.1 g/hp·hr
E:\FR\FM\24JAR2.SGM
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ER24JA23.047
Lf 1 m[emission],testinterval,i
- ~~;.;..:....!:.'.::..'..~.::::.::.:.:!'..=.::.=--- '
e[emissions],offcycle,binZ -
ER24JA23.048
converted to a brake-specific value, as
calculated for each measured pollutant
using the following equation:
ER24JA23.045 ER24JA23.046
for bin 2, e[emission],offcycle,bin2, is the value
for CO2-specific emission mass for a
given pollutant of all the 300 second test
intervals in bin 2 combined and
ER24JA23.044
Ô
m
NOoffcycle,bin1, = 0.000285 g/s = 1.026 g/
hr
(ii) Off-cycle emissions quantity for
bin 2. The off-cycle emission quantity
4528
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
eNOx,offcycle,bin2
(0.546 + 0.549 + 0.556 ... +mNox,testinterval,15439)
. 428.1
= (10950.2 + 10961.3 + 10965.3 ... +mco2,testinterval,15439)
eNOX,offcycle,bin2 = 0.026 g/hp·hr
(h) Shift-day ambient temperature.
For engines subject to compressionignition standards, determine the
Ô mean
shift-day ambient temperature, Tamb,
considering only temperature readings
corresponding to data with no
exclusions under paragraph (c)(3) of this
section.
(i) Graphical illustration. Figure 1 of
this section illustrates a test interval
with interruptions of one or more data
points excluded under paragraph (c)(3)
of this section. The x-axis is time and
the y-axis is the mass emission rate at
˙ (t) The data points
each data point, m
coincident with any exclusion are
illustrated with open circles. The
shaded area corresponding to each
group of closed circles represents the
total emission mass over that test
subinterval. Note that negative values of
˙ (t) are retained and not set to zero in
m
the numerical integration calculation.
The first group of data points without
any exclusions is referred to as the first
test subinterval and so on.
Figure 1 to Paragraph (i) of
§ 1036.530—Illustration of Integration
of Mass of Emissions Over a Test
Interval With Exclude Data Points
last group of data
points without any
exclusions
data points with
exclusion(s)
m(t)
000
0
The procedures in this section
describe how to determine an engine’s
steady-state fuel map and fuel
consumption at idle for model year 2021
and later vehicles; these procedures
apply as described in § 1036.505.
Vehicle manufacturers may need these
values to demonstrate compliance with
emission standards under 40 CFR part
1037.
(a) General test provisions. Perform
fuel mapping using the procedure
described in paragraph (b) of this
section to establish measured fuelconsumption rates at a range of engine
speed and load settings. Measure fuel
consumption at idle using the procedure
described in paragraph (c) of this
section. Paragraph (d) of this section
describes how to apply the steady-state
mapping from paragraph (b) of this
section for the special case of cycleaverage mapping for highway cruise
cycles as described in § 1036.540. Use
these measured fuel-consumption
values to declare fuel-consumption rates
for certification as described in
paragraph (g) of this section.
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(1) Map the engine’s torque curve and
declare engine idle speed as described
in § 1036.505(c)(1) and (3). Perform
emission measurements as described in
40 CFR 1065.501 and 1065.530 for
discrete-mode steady-state testing. This
section uses engine parameters and
variables that are consistent with 40
CFR part 1065.
(2) Measure NOX emissions as
described in paragraph (f) of this
section. Include these measured NOX
values any time you report to us your
fuel consumption values from testing
under this section.
(3) You may use shared data across
engine configurations to the extent that
the fuel-consumption rates remain
valid.
(4) The provisions related to carbon
balance error verification in § 1036.543
apply for all testing in this section.
These procedures are optional, but we
will perform carbon balance error
verification for all testing under this
section.
(5) Correct fuel mass flow rate to a
mass-specific net energy content of a
reference fuel as described in paragraph
(e) of this section.
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(b) Steady-state fuel mapping.
Determine steady-state fuelconsumption rates for each engine
configuration over a series of paired
engine speed and torque setpoints as
described in this paragraph (b). For
example, if you test a high-output
(parent) configuration and create a
different (child) configuration that uses
the same fueling strategy but limits the
engine operation to be a subset of that
from the high-output configuration, you
may use the fuel-consumption rates for
the reduced number of mapped points
for the low-output configuration, as long
as the narrower map includes at least 70
points. Perform fuel mapping as follows:
(1) Generate the fuel-mapping
sequence of engine speed and torque
setpoints as follows:
(i) Select the following required speed
setpoints: warm idle speed, fnidle the
highest speed above maximum power at
which 70% of maximum power occurs,
nhi, and eight (or more) equally spaced
points between fnidle and nhi. (See 40 CFR
1065.610(c)). For engines with
adjustable warm idle speed, replace fnidle
with minimum warm idle speed fnidlemin.
(ii) Determine the following default
torque setpoints at each of the selected
E:\FR\FM\24JAR2.SGM
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§ 1036.535 Determining steady-state
engine fuel maps and fuel consumption at
idle.
ER24JA23.050
time
4529
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
speed setpoints: zero (T = 0), maximum
mapped torque, Tmax mapped, and eight (or
more) equally spaced points between T
= 0 and Tmax mapped. Select the maximum
torque setpoint at each speed to conform
to the torque map as follows:
(A) Calculate 5 percent of Tmax mapped.
Subtract this result from the mapped
torque at each speed setpoint, Tmax.
(B) Select Tmax at each speed setpoint
as a single torque value to represent all
the default torque setpoints above the
value determined in paragraph
(b)(1)(ii)(A) of this section. All the
default torque setpoints less than Tmax at
a given speed setpoint are required
torque setpoints.
(iii) You may select any additional
speed and torque setpoints consistent
with good engineering judgment. For
example you may need to select
additional points if the engine’s fuel
consumption is nonlinear across the
torque map. Avoid creating a problem
with interpolation between narrowly
spaced speed and torque setpoints near
Tmax. For each additional speed setpoint,
we recommend including a torque
setpoint of Tmax; however, you may
select torque setpoints that properly
represent in-use operation. Increments
for torque setpoints between these
minimum and maximum values at an
additional speed setpoint must be no
more than one-ninth of Tmax,mapped. Note
that if the test points were added for the
child rating, they should still be
reported in the parent fuel map. We will
test with at least as many points as you.
If you add test points to meet testing
requirements for child ratings, include
those same test points as reported
values for the parent fuel map. For our
testing, we will use the same
normalized speed and torque test points
you use, and we may select additional
test points.
(iv) Start fuel-map testing at the
highest speed setpoint and highest
torque setpoint, followed by decreasing
torque setpoints at the highest speed
setpoint. Continue testing at the next
lowest speed setpoint and the highest
torque setpoint at that speed setpoint,
followed by decreasing torque setpoints
at that speed setpoint. Follow this
pattern through all the speed and torque
points, ending with the lowest speed
(fnidle or fnidlemin) and torque setpoint (T
= 0). The following figure illustrates an
array of test points and the
corresponding run order.
Figure 1 to Paragraph (b)(1)(iv) of
§ 1036.535—Illustration of Steady-State
Fuel-Mapping Test Points and Run
Order
1800
1600
1400
a,
::I
I
I
I
I
I
I
1200
E"
0
': 1000
I
I
I
-~
C
w
800
I
I
I
I
I
I
I
600
\
I
I
I
I
I
I
I
I
\
200
I
I
700
1100
900
I
----l-I
I
I
I
I
I
I
I
\
\
\
\
\
'•
0
500
I
I
I
I
I
I
I
I
\
400
I
I
1300
1500
'
1700
1900
2100
2300
(v) The highest torque setpoint for
each speed setpoint is an optional
reentry point to restart fuel mapping
after an incomplete test run.
(vi) The lowest torque setpoint at each
speed setpoint is an optional exit point
to interrupt testing. Paragraph (b)(7) of
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Jkt 259001
this section describes how to interrupt
testing at other times.
(2) If the engine’s warm idle speed is
adjustable, set it to its minimum value,
fnidlemin.
(3) The measurement at each unique
combination of speed and torque
setpoints constitutes a test interval.
PO 00000
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Unless we specify otherwise, you may
program the dynamometer to control
either speed or torque for a given test
interval, with operator demand
controlling the other parameter. Control
speed and torque so that all recorded
speed points are within ±1% of nhi from
the target speed and all recorded engine
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4530
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
torque points are within ±5% of Tmax
mapped from the target torque during each
test interval, except as follows:
(i) For steady-state engine operating
points that cannot be achieved, and the
operator demand stabilizes at minimum;
program the dynamometer to control
torque and let the engine govern speed
(see 40 CFR 1065.512(b)(1)). Control
torque so that all recorded engine torque
points are within ±25 N·m from the
target torque. The specified speed
tolerance does not apply for the test
interval.
(ii) For steady-state engine operating
points that cannot be achieved and the
operator demand stabilizes at maximum
and the speed setpoint is below 90% of
nhi even with maximum operator
demand, program the dynamometer to
control speed and let the engine govern
torque (see 40 CFR 1065.512(b)(2)). The
specified torque tolerance does not
apply for the test interval.
(iii) For steady-state engine operating
points that cannot be achieved and the
operator demand stabilizes at maximum
and the speed setpoint is at or above
90% of nhi even with maximum operator
demand, program the dynamometer to
control torque and let the engine govern
speed (see 40 CFR 1065.512(b)(1)). The
specified speed tolerance does not apply
for the test interval.
(iv) For the steady-state engine
operating points at the minimum speed
setpoint and maximum torque setpoint,
you may program the dynamometer to
control speed and let the engine govern
torque. The specified torque tolerance
does not apply for this test interval if
operator demand stabilizes at its
maximum or minimum limit.
(4) Record measurements using direct
and/or indirect measurement of fuel
flow as follows:
(i) Direct fuel-flow measurement.
Record speed and torque and measure
fuel consumption with a fuel flow meter
for (30 ± 1) seconds. Determine the
corresponding mean values for the test
interval. Use of redundant direct fuelflow measurements requires our
advance approval.
(ii) Indirect fuel-flow measurement.
Record speed and torque and measure
-:-
mfuel
=
emissions and other inputs needed to
run the chemical balance in 40 CFR
1065.655(c) for (30 ± 1) seconds.
Determine the corresponding mean
values for the test interval. Use of
redundant indirect fuel-flow
measurements requires our advance
approval. Measure background
concentration as described in 40 CFR
1065.140, except that you may use one
of the following methods to apply a
single background reading to multiple
test intervals:
(A) For batch sampling, you may
sample periodically into the bag over
the course of multiple test intervals and
read them as allowed in paragraph
(b)(7)(i) of this section. You must
determine a single background reading
for all affected test intervals if you use
the method described in this paragraph
(b)(4)(ii)(A).
(B) You may measure background
concentration by sampling from the
dilution air during the interruptions
allowed in paragraph (b)(7)(i) of this
section or at other times before or after
test intervals. Measure background
concentration within 30 minutes before
the first test interval and within 30
minutes before each reentry point.
Measure the corresponding background
concentration within 30 minutes after
each exit point and within 30 minutes
after the final test interval. You may
measure background concentration
more frequently. Correct measured
emissions for test intervals between a
pair of background readings based on
the average of those two values. Once
the system stabilizes, collect a
background sample over an averaging
period of at least 30 seconds.
(5) Warm up the engine as described
in 40 CFR 1065.510(b)(2). Within 60
seconds after concluding the warm-up,
linearly ramp the speed and torque
setpoints over 5 seconds to the starting
test point from paragraph (b)(1) of this
section.
(6) Stabilize the engine by operating at
the specified speed and torque setpoints
for (70 ± 1) seconds and then start the
test interval. Record measurements
during the test interval. Measure and
report NOX emissions over each test
Mc
Wcmeas
. (-=-nexh .
interval as described in paragraph (f) of
this section.
(7) After completing a test interval,
linearly ramp the speed and torque
setpoints over 5 seconds to the next test
point.
(i) You may interrupt the fuelmapping sequence before a reentry
point as noted in paragraphs (b)(1)(v)
and (vi) of this section. If you zero and
span analyzers, read and evacuate
background bag samples, or sample
dilution air for a background reading
during the interruption, the maximum
time to stabilize in paragraph (b)(6) of
this section does not apply. If you shut
off the engine, restart with engine warmup as described in paragraph (b)(5) of
this section.
(ii) You may interrupt the fuelmapping sequence at a given speed
setpoint before completing
measurements at that speed. If this
happens, you may measure background
concentration and take other action as
needed to validate test intervals you
completed before the most recent
reentry point. Void all test intervals
after the last reentry point. Restart
testing at the appropriate reentry point
in the same way that you would start a
new test. Operate the engine long
enough to stabilize aftertreatment
thermal conditions, even if it takes more
than 70 seconds. In the case of an
infrequent regeneration event, interrupt
the fuel-mapping sequence and allow
the regeneration event to finish with the
engine operating at a speed and load
that allows effective regeneration.
(iii) If you void any one test interval,
all the testing at that speed setpoint is
also void. Restart testing by repeating
the fuel-mapping sequence as described
in this paragraph (b); include all voided
speed setpoints and omit testing at
speed setpoints that already have a full
set of valid results.
(8) If you determine fuel-consumption
rates using emission measurements from
the raw or diluted exhaust, calculate the
Ô , for each
mean fuel mass flow rate, m
fuel
point in the fuel map using the
following equation:
Xccombdry
mco2DEF)
XH20exhdry
Mc02
1+
Where:
Ô = mean fuel mass flow rate for a given
m
fuel
fuel map setpoint, expressed to at least
the nearest 0.001 g/s.
MC = molar mass of carbon.
VerDate Sep<11>2014
01:01 Jan 24, 2023
Jkt 259001
wCmeas = carbon mass fraction of fuel (or
mixture of test fuels) as determined in 40
CFR 1065.655(d), except that you may
not use the default properties in Table 2
of 40 CFR 1065.655 to determine a, b,
PO 00000
Frm 00236
Fmt 4701
Sfmt 4700
and wC. You may not account for the
contribution to a, b, g, and d of diesel
exhaust fluid or other non-fuel fluids
injected into the exhaust.
E:\FR\FM\24JAR2.SGM
24JAR2
ER24JA23.052
tkelley on DSK125TN23PROD with RULES2
Eq. 1036.535-1
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
Ô
nexh = the mean raw exhaust molar flow rate
from which you measured emissions
according to 40 CFR 1065.655.
x¯Ccombdry = the mean concentration of carbon
from fuel and any injected fluids in the
exhaust per mole of dry exhaust as
determined in 40 CFR 1065.655(c).
x¯H2Oexhdry = the mean concentration of H2O in
exhaust per mole of dry exhaust as
determined in 40 CFR 1065.655(c).
_
=
11lfuel
Ô = 0.933 g/s
m
fuel
(9) If you determine fuel-consumption
rates using emission measurements with
engines that utilize diesel exhaust fluid
Ô
m
CO2DEF = the mean CO2 mass emission rate
resulting from diesel exhaust fluid
decomposition as determined in
paragraph (b)(9) of this section. If your
engine does not use diesel exhaust fluid,
or if you choose not to perform this
Ô
correction, set m
CO2DEF equal to 0.
MCO2 = molar mass of carbon dioxide.
4531
Example:
MC = 12.0107 g/mol
wCmeas = 0.869
Ô
nexh = 25.534 mol/s
x¯Ccombdry = 0.002805 mol/mol
x¯H2Oexhdry = 0.0353 mol/mol
Ô
m
CO2DEF = 0.0726 g/s
MCO2 = 44.0095 g/mol
12.0107 (
0.002805
0.0726 )
0.869 . 25 ·534 . 1 + 0.0353 - 44.0095
for NOX control and you correct for the
mean CO2 mass emission rate resulting
from diesel exhaust fluid decomposition
as described in paragraph (b)(8) of this
-;
-;
mc02DEF
= moEF ·
section, perform this correction at each
fuel map setpoint using the following
equation:
Mc02 · WcH4N20
M
CH4N20
Eq. 1036.535-2
wCH4N2O = mass fraction of urea in diesel
exhaust fluid aqueous solution. Note that
the subscript ‘‘CH4N2O’’ refers to urea as
a pure compound and the subscript
‘‘DEF’’ refers to the aqueous urea diesel
exhaust fluid as a solution of urea in
water. You may use a default value of
32.5% or use good engineering judgment
tkelley on DSK125TN23PROD with RULES2
Ô
m
CO2DEF = 0.0726 g/s
(10) Correct the measured or
calculated mean fuel mass flow rate, at
each of the engine-idle operating points
to account for mass-specific net energy
content as described in paragraph (e) of
this section.
(c) Fuel consumption at idle.
Determine fuel-consumption rates at
idle for each engine configuration that is
certified for installation in vocational
vehicles. Determine fuel-consumption
rates at idle by testing engines over a
series of paired engine speed and torque
setpoints as described in this paragraph
(c). Perform measurements as follows:
(1) The idle test sequence consists of
measuring fuel consumption at four test
points representing each combination of
the following speed and torque
setpoints in any order.
(i) Speed setpoints for engines with
adjustable warm idle speed are
minimum warm idle speed, fnidlemin, and
maximum warm idle speed, fnidlemax.
Speed setpoints for engines with no
VerDate Sep<11>2014
01:01 Jan 24, 2023
Jkt 259001
= 0.304.
Frm 00237
Fmt 4701
DEF
MCO2 = 44.0095 g/mol
wCH4N2O = 32.5% = 0.325
MCH4N2O = 60.05526 g/mol
44.0095 · 0.325
60.05526
adjustable warm idle speed (with zero
torque on the primary output shaft) are
fnidle and 1.15 times fnidle.
(ii) Torque setpoints are 0 and 100
N·m.
(2) Control speed and torque as
follows:
(i) Adjustable warm idle speed. Set
the engine’s warm idle speed to the next
speed setpoint any time before the
engine reaches the next test point.
Control both speed and torque when the
engine is warming up and when it is
transitioning to the next test point. Start
to control both speed and torque. At any
time prior to reaching the next engineidle operating point, set the engine’s
adjustable warm idle speed setpoint to
the speed setpoint of the next engineidle operating point in the sequence.
This may be done before or during the
warm-up or during the transition. Near
the end of the transition period control
speed and torque as described in
paragraph (b)(3)(i) of this section shortly
before reaching each test point. Once
the engine is operating at the desired
PO 00000
Example:
Ô
= 0.304 g/s
m
Sfmt 4700
speed and torque setpoints, set the
operator demand to minimum; control
torque so that all recorded engine torque
points are within ±25 N·m from the
target torque.
(ii) Nonadjustable warm idle speed.
For the lowest speed setpoint, control
speed and torque as described in
paragraph (c)(2)(i) of this section, except
for adjusting the warm idle speed. For
the second-lowest speed setpoint,
control speed and torque so that all
recorded speed points are within ±1%
of nhi from the target speed and engine
torque within ±5% of Tmax mapped from
the target torque.
(3) Record measurements using direct
and/or indirect measurement of fuel
flow as follows:
(i) Direct fuel flow measurement.
Record speed and torque and measure
fuel consumption with a fuel flow meter
for (600 ±1) seconds. Determine the
corresponding mean values for the test
interval. Use of redundant direct fuelflow measurements require prior EPA
approval.
E:\FR\FM\24JAR2.SGM
24JAR2
ER24JA23.054 ER24JA23.055
_
mco20EF
to determine this value based on
measurement.
MCH4N2O = molar mass of urea.
ER24JA23.053
Where:
Ô
m
DEF = the mean mass flow rate of injected
urea solution diesel exhaust fluid for a
given sampling period, determined
directly from the ECM, or measured
separately, consistent with good
engineering judgment.
MCO2 = molar mass of carbon dioxide.
4532
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
(ii) Indirect fuel flow measurement.
Record speed and torque and measure
emissions and other inputs needed to
run the chemical balance in 40 CFR
1065.655(c) for (600 ±1) seconds.
Determine the corresponding mean
values for the test interval. Use of
redundant indirect fuel-flow
measurements require prior EPA
approval. Measure background
concentration as described in paragraph
(b)(4)(ii) of this section. We recommend
setting the CVS flow rate as low as
possible to minimize background, but
without introducing errors related to
insufficient mixing or other operational
considerations. Note that for this testing
40 CFR 1065.140(e) does not apply,
including the minimum dilution ratio of
2:1 in the primary dilution stage.
(4) Warm up the engine as described
in 40 CFR 1065.510(b)(2). Within 60
seconds after concluding the warm-up,
linearly ramp the speed and torque over
20 seconds to the first speed and torque
setpoint.
(5) The measurement at each unique
combination of speed and torque
setpoints constitutes a test interval.
Operate the engine at the selected speed
and torque set points for (180 ±1)
seconds, and then start the test interval.
Record measurements during the test
interval. Measure and report NOX
emissions over each test interval as
described in paragraph (f) of this
section.
(6) After completing each test interval,
repeat the steps in paragraphs (c)(4) and
(5) of this section for all the remaining
engine-idle test points.
(7) Each test point represents a standalone measurement. You may therefore
take any appropriate steps between test
intervals to process collected data and
to prepare engines and equipment for
further testing. Note that the allowances
for combining background in paragraph
(b)(4)(ii)(B) of this section do not apply.
If an infrequent regeneration event
occurs, allow the regeneration event to
finish; void the test interval if the
regeneration starts during a
measurement.
(8) Correct the measured or calculated
mean fuel mass flow rate, at each of the
engine-idle operating points to account
for mass-specific net energy content as
described in paragraph (e) of this
section.
(d) Steady-state fuel maps used for
cycle-average fuel mapping of the
T
1dlemaxest
= (Tfustall
· fn~dle + Pace )
F2
F
J fustall
.
highway cruise cycles. Determine
steady-state fuel-consumption rates for
each engine configuration over a series
of paired engine speed and torque
setpoints near idle as described in this
paragraph (d). Perform fuel mapping as
described in paragraph (b) of this
section with the following exceptions:
(1) Select speed setpoints to cover a
range of values to represent in-use
operation at idle. Speed setpoints for
engines with adjustable warm idle
speed must include at least minimum
warm idle speed, fnidlemin, and a speed at
or above maximum warm idle speed,
fnidlemax. Speed setpoints for engines
with no adjustable idle speed must
include at least warm idle speed (with
zero torque on the primary output
shaft), fnidle, and a speed at or above 1.15
· fnidle.
(2) Select the following torque
setpoints at each speed setpoint to cover
a range of values to represent in-use
operation at idle:
(i) The minimum torque setpoint is
zero.
(ii) Choose a maximum torque
setpoint that is at least as large as the
value determined by the following
equation:
l l
·
/ nidle
Eq. 1036.535-3
fnstall = the stall speed of the torque converter;
use fntest or 2250 r/min, whichever is
lower.
Pacc = accessory power for the vehicle class;
use 1500 W for Vocational Light HDV,
2500 W for Vocational Medium HDV,
and 3500 W for Tractors and Vocational
Heavy HDV. If your engine is going to be
installed in multiple vehicle classes,
perform the test with the accessory
tkelley on DSK125TN23PROD with RULES2
Tidlemaxest = 355.07 N·m
(iii) Select one or more equally spaced
intermediate torque setpoints, as
needed, such that the increment
between torque setpoints is no greater
than one-ninth of Tmax,mapped.
(e) Correction for net energy content.
Correct the measured or calculated
mean fuel mass flow rate, , for each test
interval to a mass-specific net energy
content of a reference fuel using the
following equation:
VerDate Sep<11>2014
01:01 Jan 24, 2023
Jkt 259001
-;
mfuelcor
Tfnstall = 1870 N·m
fntest = 1740.8 r/min = 182.30 rad/s
fnstall = 1740.8 r/min = 182.30 rad/s
fnidle = 700 r/min = 73.30 rad/s
Pacc = 1500 W
1870 · 73.30 2 1500)
182.302
+ 73.30 . 1.1
-;
Emfuelmeas
= mfuel . Emfue!Cref · Wcref
Eq. 1036.535-4
Where:
Emfuelmeas = the mass-specific net energy
content of the test fuel as determined in
§ 1036.550(b)(1).
EmfuelCref = the reference value of carbonmass-specific net energy content for the
appropriate fuel. Use the values shown
in Table 1 in § 1036.550 for the
designated fuel types, or values we
approve for other fuel types.
PO 00000
Example:
Frm 00238
Fmt 4701
Sfmt 4700
wCref = the reference value of carbon mass
fraction for the test fuel as shown in
Table 1 of § 1036.550 for the designated
fuels. For any fuel not identified in the
table, use the reference carbon mass
fraction of diesel fuel for engines subject
to compression-ignition standards, and
use the reference carbon mass fraction of
gasoline for engines subject to sparkignition standards.
Example:
Ô = 0.933 g/s
m
fuel
Emfuelmeas = 42.7984 MJ/kgC
EmfuelCref = 49.3112 MJ/kgC
E:\FR\FM\24JAR2.SGM
24JAR2
ER24JA23.057 ER24JA23.058
Tidlemaxest
=(
power for the largest vehicle class the
engine will be installed in.
ER24JA23.056
Where:
Tfnstall = the maximum engine torque at fnstall.
fnidle = for engines with an adjustable warm
idle speed, use the maximum warm idle
speed, fnidlemax. For engines without an
adjustable warm idle speed, use warm
idle speed, fnidle.
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
§ 1036.540 Determining cycle-average
engine fuel maps.
wCref = 0.874
=
42.7984
1nfuel
0. 933 . 49.3112 · 0.874
Ô = 0.927 g/s
m
fuel
(f) Measuring NOX emissions. Measure
NOX emissions for each sampling period
in g/s. You may perform these
measurements using a NOX emissionmeasurement system that meets the
requirements of 40 CFR part 1065,
subpart J. If a system malfunction
prevents you from measuring NOX
emissions during a test under this
section but the test otherwise gives valid
results, you may consider this a valid
test and omit the NOX emission
measurements; however, we may
require you to repeat the test if we
determine that you inappropriately
voided the test with respect to NOX
emission measurement.
(g) Measured vs. declared fuel
consumption. Determine declared fuel
consumption as follows:
(1) Select fuel consumption rates in g/
s to characterize the engine’s fuel maps.
You must select a declared value for
each test point that is at or above the
corresponding value determined in
paragraphs (b) through (d) of this
section, including those from redundant
measurements.
(2) Declared fuel consumption serves
as emission standards under § 1036.108.
These are the values that vehicle
manufacturers will use for certification
under 40 CFR part 1037. Note that
production engines are subject to GEM
cycle-weighted limits as described in
§ 1036.301.
(3) If you perform the carbon balance
error verification, select declared values
that are at or above the following
emission measurements:
(i) If you pass the erC verification, you
may use the average of the values from
direct and indirect fuel measurements.
(ii) If you fail erC verification, but pass
either the eaC or eaCrate verification, use
the value from indirect fuel
measurement.
(iii) If you fail all three verifications,
you must either void the test interval or
use the highest value from direct and
indirect fuel measurements. Note that
we will consider our test results to be
invalid if we fail all three verifications.
(a) Overview. This section describes
how to determine an engine’s cycleaverage fuel maps for model year 2021
and later vehicles. Vehicle
manufacturers may need cycle-average
fuel maps for transient duty cycles,
highway cruise cycles, or both to
demonstrate compliance with emission
standards under 40 CFR part 1037.
Generate cycle-average engine fuel maps
as follows:
(1) Determine the engine’s torque
maps as described in § 1036.505(c).
(2) Determine the engine’s steadystate fuel map and fuel consumption at
idle as described in § 1036.535. If you
are applying cycle-average fuel mapping
for highway cruise cycles, you may
instead use GEM’s default fuel map
instead of generating the steady-state
fuel map in § 1036.535(b).
(3) Simulate several different vehicle
configurations using GEM (see 40 CFR
1037.520) to create new engine duty
cycles as described in paragraph (c) of
this section. The transient vehicle duty
cycles for this simulation are in 40 CFR
part 1037, appendix A; the highway
cruise cycles with grade are in 40 CFR
part 1037, appendix D. Note that GEM
simulation relies on vehicle service
classes as described in 40 CFR 1037.140.
(4) Test the engines using the new
duty cycles to determine fuel
consumption, cycle work, and average
vehicle speed as described in paragraph
(d) of this section and establish GEM
inputs for those parameters for further
vehicle simulations as described in
paragraph (e) of this section.
(b) General test provisions. The
following provisions apply for testing
under this section:
(1) To perform fuel mapping under
this section for hybrid engines, make
sure the engine and its hybrid features
are appropriately configured to
represent the hybrid features in your
testing.
(2) Measure NOX emissions for each
specified sampling period in grams. You
may perform these measurements using
a NOX emission-measurement system
that meets the requirements of 40 CFR
part 1065, subpart J. Include these
measured NOX values any time you
report to us your fuel-consumption
4533
values from testing under this section. If
a system malfunction prevents you from
measuring NOX emissions during a test
under this section but the test otherwise
gives valid results, you may consider
this a valid test and omit the NOX
emission measurements; however, we
may require you to repeat the test if we
determine that you inappropriately
voided the test with respect to NOX
emission measurement.
(3) The provisions related to carbon
balance error verification in § 1036.543
apply for all testing in this section.
These procedures are optional, but we
will perform carbon balance error
verification for all testing under this
section.
(4) Correct fuel mass to a massspecific net energy content of a
reference fuel as described in paragraph
(d)(13) of this section.
(5) This section uses engine
parameters and variables that are
consistent with 40 CFR part 1065.
(c) Create engine duty cycles. Use
GEM to simulate your engine operation
with several different vehicle
configurations to create transient and
highway cruise engine duty cycles
corresponding to each vehicle
configuration as follows:
(1) Set up GEM to simulate your
engine’s operation based on your
engine’s torque maps, steady-state fuel
maps, warm-idle speed as defined in 40
CFR 1037.520(h)(1), and fuel
consumption at idle as described in
paragraphs (a)(1) and (2) of this section.
(2) Set up GEM with transmission
parameters for different vehicle service
classes and vehicle duty cycles. Specify
the transmission’s torque limit for each
gear as the engine’s maximum torque as
determined in 40 CFR 1065.510. Specify
the transmission type as Automatic
Transmission for all engines and for all
engine and vehicle duty cycles, except
that the transmission type is Automated
Manual Transmission for Heavy HDE
operating over the highway cruise
cycles or the SET duty cycle. For
automatic transmissions set neutral idle
to ‘‘Y’’ in the vehicle file. Select gear
ratios for each gear as shown in the
following table:
Spark-ignition HDE,
light HDE, and
medium HDE—
all engine and
vehicle duty cycles
Gear number
1 ...............................................................................................................
2 ...............................................................................................................
VerDate Sep<11>2014
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Jkt 259001
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Frm 00239
Fmt 4701
Heavy HDE—
transient and FTP
duty cycles
3.10
1.81
Sfmt 4700
E:\FR\FM\24JAR2.SGM
3.51
1.91
24JAR2
Heavy HDE—
cruise and SET
duty cycles
12.8
9.25
ER24JA23.059
tkelley on DSK125TN23PROD with RULES2
TABLE 1 TO PARAGRAPH (c)(2) OF § 1036.540—GEM INPUT FOR GEAR RATIO
4534
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
TABLE 1 TO PARAGRAPH (c)(2) OF § 1036.540—GEM INPUT FOR GEAR RATIO—Continued
Gear number
Spark-ignition HDE,
light HDE, and
medium HDE—
all engine and
vehicle duty cycles
Heavy HDE—
transient and FTP
duty cycles
Heavy HDE—
cruise and SET
duty cycles
3 ...............................................................................................................
4 ...............................................................................................................
5 ...............................................................................................................
6 ...............................................................................................................
7 ...............................................................................................................
8 ...............................................................................................................
9 ...............................................................................................................
10 .............................................................................................................
Lockup Gear ............................................................................................
1.41
1.00
0.71
0.61
........................................
........................................
........................................
........................................
3
1.43
1.00
0.74
0.64
....................................
....................................
....................................
....................................
3
6.76
4.90
3.58
2.61
1.89
1.38
1.00
0.73
................................
(3) Run GEM for each simulated
vehicle configuration and use the GEM
outputs of instantaneous engine speed
and engine flywheel torque for each
vehicle configuration to generate a 10
Hz transient duty cycle corresponding
to each vehicle configuration operating
over each vehicle duty cycle. Run GEM
for the specified number of vehicle
configurations. You may run additional
vehicle configurations to represent a
wider range of in-use vehicles. Run
GEM as follows:
(i) Determining axle ratio and tire
size. Set the axle ratio, ka, and tire size,
f ntire
for the 65 mi/hr highway cruise cycle.
Similarly, set these parameters based on
the corresponding designated engine
speed at 55 mi/hr for the 55 mi/hr
highway cruise cycle. Use one of the
following equations to determine
Vvehicle
for each vehicle configuration based
on the corresponding designated engine
speed (fnrefA, fnrefB, fnrefC, fnrefD, or fntest as
defined in 40 CFR 1065.610(c)(2)) at 65
mi/hr for the transient duty cycle and
(A) Select a value for [ f ntire
]
Vvehicle [speed]
and solve for
ka[speed]
f ntire
Vvehicle
and ka at each of the defined engine
speeds:
using the following
equation:
ka[speed]
= [ J;
fn[speed]
.
]
ntire
· ktopgear · Vref
Vvehicle [speed]
Eq. 1036.540-1
ktopgear = transmission gear ratio in the
highest available gear from Table 1 of
this section.
(B) Select a value for ka[speedJ and solve for [ f ntire
fn[speed]
ka[speed] · ktopgear · Vref
ER24JA23.061 ER24JA23.062
[ fntire ]
Vvehicle [speed]
using the following equation:
ER24JA23.063
]
Vvehicle [speed]
vref = reference speed. Use 65 mi/hr for the
transient cycle and the 65 mi/hr highway
cruise cycle and use 55 mi/hr for the 55
mi/hr highway cruise cycle.
tkelley on DSK125TN23PROD with RULES2
Eq. 1036.540-2
Example for a vocational Light HDV or
vocational Medium HDV with a 6-speed
automatic transmission at B speed (Test
3 or 4 in Table 3 of this section):
kaB = 4.0
ktopgear = 0.61
vref = 65 mi/hr = 29.06 m/s
fnrefB = 1870 r/min = 31.17 r/s
VerDate Sep<11>2014
01:01 Jan 24, 2023
Jkt 259001
PO 00000
Frm 00240
Fmt 4701
Sfmt 4700
E:\FR\FM\24JAR2.SGM
24JAR2
ER24JA23.060
Where:
fn[speed] = engine’s angular speed as
determined in paragraph (c)(3)(ii) or (iii)
of this section.
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
fntire ]
[
Vvehicle B
[ fntire ]
Vvehicle B
(ii) Vehicle configurations for Sparkignition HDE, Light HDE, and Medium
HDE. Test at least eight different vehicle
4535
31.17
4.0 · 0.61 · 29.06
= 0.4396 rim
configurations for engines that will be
installed in vocational Light HDV or
vocational Medium HDV using vehicles
in the following table:
Table 2 to Paragraph (c)(3)(ii) of§ 1036.540-Vehicle Configurations for Testing Spark. 'f10n HDE L'1ghtHDE , andM ea·mm HDE
1gm
'
Parameter
1
Crr (N/kN)
CI engine speed
for t ntire and k0
2
4
3
5
7
6
8
6.2
7.7
6.2
7.7
6.2
7.7
6.2
7.7
/nrefA
/nrefA
/nrefB
/nrefB
/nrefC
/nrefC
/ntest
/ntest
/nrefD
/nrefD
/nrefA
/nrefA
/nrefB
/nrefB
/nrefC
/nrefC
4x2
4x2
4x2
4x2
4x2
4x2
4x2
4x2
LHD
MHD
LHD
MHD
LHD
MHD
LHD
MHD
Vuoh
settings specific to each vehicle
configuration as shown in Table 3 or
Table 4 in this section, as appropriate.
Engines subject to testing under both
Table 3 and Table 4 in this section need
not repeat overlapping vehicle
configurations, so complete fuel
mapping requires testing 12 (not 15)
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24JAR2
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tkelley on DSK125TN23PROD with RULES2
(iii) Vehicle configurations for Heavy
HDE. Test at least nine different vehicle
configurations for engines that will be
installed in vocational Heavy HDV and
for tractors that are not heavy-haul
tractors. Test six different vehicle
configurations for engines that will be
installed in heavy-haul tractors. Use the
4536
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
Table 3 to Paragraph (c)(3)(iii) of§ 1036.540-Vehicle Configurations for Testing Heavy HDE
. G enera1 P•urpose Tract ors and V ocaf10na1 H eavy HDV
Inst a11 ed m
Parameter
Crr (N/k:N)
1
2
4
3
7
6
5
8
9
CaA
6.9
5.4
6.9
4.7
6.9
4.0
6.9
5.4
6.9
4.7
6.9
4.0
6.9
5.4
6.9
4.7
6.9
4.0
Engine speed for
fnure and ka
/mefD
/mefD
/mefD
/mefB
/mefB
/mefB
/nrtest
/nrtest
/nrtest
6x4
6x4
4x2
6x4
6x4
4x2
6x4
6x4
4x2
C8 SC
C8 DC
C7 DC
C8 SC
C8 DC
C7 DC
C8 SC
C8 DC
C7 DC
HR
MR
MR
HR
MR
MR
HR
MR
MR
13,275
6,147
13,275
6,147
13,275
6,147
Vn-i.:-1-
Drive Axle
Configuration
GEM Regulatory
Subcategory
Vehicle Weight
Reduction (lbs)
0
0
0
Table 4 to Paragraph (c)(3)(iii) of§ 1036.540-Vehicle Configurations for Testing Heavy HDE
Instlld"
a e m H eavv- HIT
au ract ors
Parameter
Crr(Nlk:N)
1
3
2
4
6
5
CaA
6.9
5.0
6.9
5.4
6.9
5.0
6.9
5.4
6.9
5.0
6.9
5.4
Engine speed for
fnure and k.
/nrefD
/mefD
/nrefB
/mefB
.fntest
.fntest
6x4
6x4
6x4
6x4
6x4
6x4
C8 HH
C8- SC- HR
C8 HH
C8- SC- HR
C8 HH
C8- SC- HR
tkelley on DSK125TN23PROD with RULES2
Drive Axle
Configuration
GEM Regulatory
Subcategory
(iv) Vehicle configurations for mixeduse engines. If the engine will be
installed in a combination of vehicles
defined in paragraphs (c)(3)(ii) and (iii)
of this section, use good engineering
judgment to select at least nine vehicle
configurations from Table 2 and Table 3
in this section that best represent the
range of vehicles your engine will be
sold in. This may require you to define
additional representative vehicle
configurations. For example, if your
engines will be installed in vocational
Medium HDV and vocational Heavy
HDV, you might select Tests 2, 4, 6 and
8 of Table 2 in this section to represent
vocational Medium HDV and Tests 3, 6,
and 9 of Table 3 in this section to
represent vocational Heavy HDV and
add two more vehicle configurations
that you define.
(v) Defining GEM inputs. Use the
defined values in Tables 1 through 4 in
this section to set up GEM with the
correct regulatory subcategory and
vehicle weight reduction.
(d) Test the engine with GEM cycles.
Test the engine over each of the
transient engine duty cycles generated
in paragraph (c) of this section as
follows:
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(1) Operate the engine over a
sequence of required and optional
engine duty cycles as follows:
(i) Sort the list of engine duty cycles
into three separate groups by vehicle
duty cycle: transient vehicle cycle, 55
mi/hr highway cruise cycle, and 65 mi/
hr highway cruise cycle.
(ii) Within each group of engine duty
cycles derived from the same vehicle
duty cycle, first run the engine duty
cycle with the highest reference cycle
work, followed by the cycle with the
lowest cycle work; followed by the cycle
with second-highest cycle work,
followed by the cycle with the secondlowest cycle work; continuing through
all the cycles for that vehicle duty cycle.
The series of engine duty cycles to
represent a single vehicle duty cycle is
a single fuel-mapping sequence. Each
engine duty cycle represents a different
interval. Repeat the fuel-mapping
sequence for the engine duty cycles
derived from the other vehicle duty
cycles until testing is complete.
(iii) Operate the engine over two full
engine duty cycles to precondition
before each interval in the fuel-mapping
sequence. Precondition the engine
before the first and second engine duty
cycle in each fuel-mapping sequence by
repeating operation with the engine
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duty cycle with the highest reference
cycle work over the relevant vehicle
duty cycle. The preconditioning for the
remaining cycles in the fuel-mapping
sequence consists of operation over the
preceding two engine duty cycles in the
fuel-mapping sequence (with or without
measurement). For transient vehicle
duty cycles, start each engine duty cycle
within 10 seconds after finishing the
preceding engine duty cycle (with or
without measurement). For highway
cruise cycles, start each engine duty
cycle and interval after linearly ramping
to the speed and torque setpoints over
5 seconds and stabilizing for 15
seconds.
(2) If the engine has an adjustable
warm idle speed setpoint, set it to the
value defined in 40 CFR 1037.520(h)(1).
(3) Control speed and torque to meet
the cycle validation criteria in 40 CFR
1065.514 for each interval, except that
the standard error of the estimate in
Table 2 of 40 CFR 1065.514 is the only
speed criterion that applies if the range
of reference speeds is less than 10
percent of the mean reference speed. For
spark-ignition gaseous-fueled engines
with fuel delivery at a single point in
the intake manifold, you may apply the
statistical criteria in Table 5 in this
section for transient testing. Note that 40
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Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
CFR part 1065 does not allow reducing
cycle precision to a lower frequency
4537
than the 10 Hz reference cycle generated
by GEM.
TABLE 5 TO PARAGRAPH (c)(3) OF § 1036.540—STATISTICAL CRITERIA FOR VALIDATING DUTY CYCLES FOR GASEOUSFUELED SPARK-IGNITION ENGINES a
Parameter
Speed
Torque
Slope, a1.
Absolute value of intercept, |a0| ...............
Standard error of the estimate, SEE .......
Coefficient of determination, r 2 ...............
........................
........................
........................
≤3% of maximum mapped torque ...........
≤15% of maximum mapped torque .........
≥0.700 ......................................................
tkelley on DSK125TN23PROD with RULES2
a Statistical
≤15% of maximum mapped power
≥0.750
criteria apply as specified in 40 CFR 1065.514 unless otherwise specified.
(4) Record measurements using direct
and/or indirect measurement of fuel
flow as follows:
(i) Direct fuel-flow measurement.
Record speed and torque and measure
fuel consumption with a fuel flow meter
for the interval defined by the engine
duty cycle. Determine the
corresponding mean values for the
interval. Use of redundant direct fuelflow measurements requires our
advance approval.
(ii) Indirect fuel-flow measurement.
Record speed and torque and measure
emissions and other inputs needed to
run the chemical balance in 40 CFR
1065.655(c) for the interval defined by
the engine duty cycle. Determine the
corresponding mean values for the
interval. Use of redundant indirect fuelflow measurements requires our
advance approval. Measure background
concentration as described in 40 CFR
1065.140, except that you may use one
of the following methods to apply a
single background reading to multiple
intervals:
(A) If you use batch sampling to
measure background emissions, you
may sample periodically into the bag
over the course of multiple intervals. If
you use this provision, you must apply
the same background readings to correct
emissions from each of the applicable
intervals.
(B) You may determine background
emissions by sampling from the dilution
air over multiple engine duty cycles. If
you use this provision, you must allow
sufficient time for stabilization of the
background measurement; followed by
an averaging period of at least 30
seconds. Use the average of the two
background readings to correct the
measurement from each engine duty
cycle. The first background reading
must be taken no greater than 30
minutes before the start of the first
applicable engine duty cycle and the
second background reading must be
taken no later than 30 minutes after the
end of the last applicable engine duty
cycle. Background readings may not
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span more than a full fuel-mapping
sequence for a vehicle duty cycle.
(5) Warm up the engine as described
in 40 CFR 1065.510(b)(2). Within 60
seconds after concluding the warm-up,
start the linear ramp of speed and torque
over 20 seconds to the first speed and
torque setpoint of the preconditioning
cycle.
(6) Precondition the engine before the
start of testing as described in paragraph
(d)(1)(iii) of this section.
(7) Operate the engine over the first
engine duty cycle. Record
measurements during the interval.
Measure and report NOX emissions over
each interval as described in paragraph
(b)(2) of this section.
(8) Continue testing engine duty
cycles that are derived from the other
vehicle duty cycles until testing is
complete.
(9) You may interrupt the fuelmapping sequence after completing any
interval. You may calibrate analyzers,
read and evacuate background bag
samples, or sample dilution air for
measuring background concentration
before restarting. Shut down the engine
during any interruption. If you restart
the sequence within 30 minutes or less,
restart the sequence at paragraph (d)(6)
of this section and then restart testing at
the next interval in the fuel-mapping
sequence. If you restart the sequence
after more than 30 minutes, restart the
sequence at paragraph (d)(5) of this
section and then restart testing at the
next interval in the fuel-mapping
sequence.
(10) The following provisions apply
for infrequent regeneration events, other
interruptions during intervals, and
otherwise voided intervals:
(i) Stop testing if an infrequent
regeneration event occurs during an
interval or an interval is interrupted for
any other reason. Void the interrupted
interval and any additional intervals for
which you are not able to meet
requirements for measuring background
concentration. If the infrequent
regeneration event occurs between
intervals, void completed intervals only
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if you are not able to meet requirements
for measuring background concentration
for those intervals.
(ii) If an infrequent regeneration event
occurs, allow the regeneration event to
finish with the engine operating at a
speed and load that allows effective
regeneration.
(iii) If you interrupt testing during an
interval, if you restart the sequence
within 30 minutes or less, restart the
sequence at paragraph (d)(6) of this
section and then restart testing at the
next interval in the fuel-mapping
sequence. If you restart the sequence
after more than 30 minutes, restart the
sequence at paragraph (d)(5) of this
section and then restart testing at the
next interval in the fuel-mapping
sequence.
(iv) If you void one or more intervals,
you must perform additional testing to
get results for all intervals. You may
rerun a complete fuel-mapping
sequence or any contiguous part of the
fuel-mapping sequence. If you get a
second valid measurement for any
interval, use only the result from the last
valid interval. If you restart the
sequence within 30 minutes or less,
restart the sequence at paragraph (d)(6)
of this section and then restart testing at
the first selected interval in the fuelmapping sequence. If you restart the
sequence after more than 30 minutes,
restart the sequence at paragraph (d)(5)
of this section and then restart testing at
the first selected interval in the fuelmapping sequence. Continue testing
until you have valid results for all
intervals. The following examples
illustrate possible scenarios for a partial
run through a fuel-mapping sequence:
(A) If you voided only the interval
associated with the fourth engine duty
cycle in the sequence, you may restart
the sequence using the second and third
engine duty cycles as the
preconditioning cycles and stop after
completing the interval associated with
the fourth engine duty cycle.
(B) If you voided the intervals
associated with the fourth and sixth
engine duty cycles, you may restart the
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4538
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
sequence using the second and third
engine duty cycles for preconditioning
and stop after completing the interval
associated with the sixth engine duty
cycle.
(11) You may send signals to the
engine controller during the test, such
mfuel[cycle]
=w
Mc
diluted exhaust. Calculate the mass of
fuel for each duty cycle, mfuel[cycle], as
follows:
(A) For calculations that use
continuous measurement of emissions
and continuous CO2 from urea, calculate
mfuel[cycle] using the following equation:
as current transmission gear and vehicle
speed, if that allows engine operation to
better represent in-use operation.
(12) Calculate the fuel mass, mfuel, for
each duty cycle using one of the
following equations:
(i) Determine fuel-consumption using
emission measurements from the raw or
L
.
N
·(
Cmeas
Xccombdryi
(nexhi ·
i=l
1+X
.
H20exhdryt
1
·tit)-~
L
N
.
)
(mc02DEFi ·
lit)
CO2 i=l
Eq. 1036.540-3
xCcombdry = amount of carbon from fuel and
any injected fluids in the exhaust per
mole of dry exhaust as determined in 40
CFR 1065.655(c).
xH2Oexhdry = amount of H2O in exhaust per
mole of exhaust as determined in 40 CFR
1065.655(c).
Dt = 1/frecord
MCO2 = molar mass of carbon dioxide.
˙ CO2DEFi = mass emission rate of CO2
m
resulting from diesel exhaust fluid
decomposition over the duty cycle as
determined from § 1036.535(b)(9). If your
engine does not utilize diesel exhaust
fluid for emission control, or if you
choose not to perform this correction, set
˙ CO2DEFi equal to 0.
m
Where:
MC = molar mass of carbon.
wCmeas = carbon mass fraction of fuel (or
mixture of fuels) as determined in 40
CFR 1065.655(d), except that you may
not use the default properties in Table 2
of 40 CFR 1065.655 to determine a, b,
and wC. You may not account for the
contribution to a, b, g, and d of diesel
exhaust fluid or other non-fuel fluids
injected into the exhaust.
i = an indexing variable that represents one
recorded emission value.
N = total number of measurements over the
duty cycle.
n˙exh = exhaust molar flow rate from which
you measured emissions.
mfueltransientT est!
Example:
MC = 12.0107 g/mol
wCmeas = 0.867
N = 6680
n˙exh1= 2.876 mol/s
n˙exh1 = 2.224 mol/s
xCcombdry1 = 2.61·10¥3 mol/mol
xCcombdry2 = 1.91·10¥3 mol/mol
xH2Oexh1 = 3.53·10¥2 mol/mol
xH2Oexh2 = 3.13·10¥2 mol/mol
frecord = 10 Hz
Dt = 1/10 = 0.1 s
MCO2 = 44.0095 g/mol
˙ CO2DEF1 = 0.0726 g/s
m
˙ CO2DEF2 = 0.0751 g/s
m
=
2.61 · 10- 3
2.876. 1 + 3.53. 10-2. 0.1 +
1.91. 10- 3
2.224. 1 + 3.13. 10-2. 0.1 +
12.0107
Xccombdr6680
.
· · · +nexh6680 · 1
· Llt6680
+ XH20exhdry6680
0.867
1
- 44.0095. (0.0726. 1.0 + 0.0751. 1.0+ ... +rhc02DEF6680. M66so)
(B) If you measure batch emissions
and continuous CO2 from urea, calculate
mfuel[cycle] using the following equation:
-
·
XH20exhdry
.
(nexhi ·
flt) -
i=l
1
~
L
N
.
)
(mco2DEFi ·
flt)
CO2 i=l
Eq. 1036.540-4
tkelley on DSK125TN23PROD with RULES2
(C) If you measure continuous
emissions and batch CO2 from urea,
_
mfuel[cycle] -
calculate mfuel[cycle] using the following
equation:
Mc
Wcmeas
.
(IN (. ..
nexhi
i=l
Xccombdryi
1 + XH20exhdryi
.
At)-
mc02DEF)
Ll
Mco2
Eq. 1036.540-5
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24JAR2
ER24JA23.070
Wcmeas
L
N
Xccombdry
= --- · ( 1 +
ER24JA23.068 ER24JA23.069
Mc
mfuel[cycle]
ER24JA23.067
mfueltransientTest1 = 1619.6 g
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
4539
(D) If you measure batch emissions
and batch CO2 from urea, calculate
mfuel[cycle] using the following equation:
mfuel[cycle]
f .
( Xccombdry
= W Mc
· l +X
· L..}nexhi · flt) Cmeas
H20exhdry i=l
mc02DEF)
M
CO2
Eq. 1036.540-6
(ii) Manufacturers may choose to
measure fuel mass flow rate. Calculate
the mass of fuel for each duty cycle,
mfuel[cycle], as follows:
N
mfuel
=
L
11lfueli ·
flt
i=1
Eq. 1036.540-7
Example:
N = 6680
˙ fuel1 = 1.856 g/s
m
˙ fuel2 = 1.962 g/s
m
ƒrecord = 10 Hz
Dt = 1/10 = 0.1 s
mfueltransient = (1.856 + 1.962+ . . .
˙ fuel6680) · 0.1
+m
mfueltransient = 111.95 g
(13) Correct the measured or
calculated fuel mass, mfuel, for each
result to a mass-specific net energy
content of a reference fuel as described
Ô with
in § 1036.535(e), replacing m
fuel
mfuel in Eq. 1036.535–4.
(e) Determine GEM inputs. Use the
results of engine testing in paragraph (d)
of this section to determine the GEM
inputs for the transient duty cycle and
optionally for each of the highway
cruise cycles corresponding to each
simulated vehicle configuration as
follows:
(1) Using the calculated fuel mass
consumption values, mfuel[cycle],
described in paragraph (d) of this
section, declare values using the
methods described in § 1036.535(g)(2)
and (3).
(2) We will determine mfuel[cycle]
values using the method described in
§ 1036.535(g)(3).
(3) For the transient cycle, calculate
engine output speed per unit vehicle
speed,
[f
nen~ne]
[cycle]
by taking the average engine speed
measured during the engine test while
the vehicle is moving and dividing it by
the average vehicle speed provided by
GEM. Note that the engine cycle created
by GEM has a flag to indicate when the
vehicle is moving.
Vvehicle
(4) Determine engine idle speed and
torque, by taking the average engine
speed and torque measured during the
engine test while the vehicle is not
moving. Note that the engine cycle
created by GEM has a flag to indicate
when the vehicle is moving.
(5) For the cruise cycles, calculate the
average engine output speed, f¯nengine, and
the average engine output torque
(positive torque only), T¯engine, while the
vehicle is moving. Note that the engine
cycle created by GEM has a flag to
indicate when the vehicle is moving.
(6) Determine positive work according
to 40 CFR part 1065, W[cycle], by using
the engine speed and engine torque
measured during the engine test while
the vehicle is moving. Note that the
engine cycle created by GEM has a flag
to indicate when the vehicle is moving.
(7) The following tables illustrate the
GEM data inputs corresponding to the
different vehicle configurations for a
given duty cycle:
(i) For the transient cycle:
Table 6 to Paragraph (e)(7)(i) of§ 1036.540-Generic example of an output matrix for transient
.
eye1evehil
c e confi1guratlons
Parameter
Configuration
1
2
4
3
n
...
tkelley on DSK125TN23PROD with RULES2
[fne"f)n•]
Vvehicle rcvclel
W[cycle]
fnidle
fidle
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24JAR2
ER24JA23.071
ER24JA23.072 ER24JA23.073
mfuel[cycle]
ER24JA23.074
Where:
i = an indexing variable that represents one
recorded value.
N = total number of measurements over the
duty cycle. For batch fuel mass
measurements, set N = 1.
˙ fueli = the fuel mass flow rate, for each
m
point, i, starting from i = 1.
Dt = 1/ƒrecord
ƒrecord = the data recording frequency.
4540
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
(ii) For the cruise cycles:
TABLE 7 TO PARAGRAPH (e)(7)(ii) OF § 1036.540—GENERIC EXAMPLE OF AN OUTPUT MATRIX FOR CRUISE CYCLE
VEHICLE CONFIGURATIONS
Configuration
Parameter
1
2
3
4
. . .
n
mfuel[cycle].
¯fnengine[cycle].
T¯engine[cycle].
W [cycle].
§ 1036.543 Carbon balance error
verification.
The optional carbon balance error
verification in 40 CFR 1065.543
compares independent assessments of
the flow of carbon through the system
(engine plus aftertreatment). This
procedure applies for each individual
interval in §§ 1036.535(b), (c), and (d)
and 1036.540 and 40 CFR 1037.550.
§ 1036.550 Calculating greenhouse gas
emission rates.
(3) If, over a period of time, you
receive multiple fuel deliveries from a
single stock batch of test fuel, you may
use constant values for mass-specific
energy content and carbon mass
fraction, consistent with good
engineering judgment. To use these
constant values, you must demonstrate
that every subsequent delivery comes
from the same stock batch and that the
fuel has not been contaminated.
(4) Correct measured CO2 emission
rates as follows:
- e
eco2cor -
co
Emfuelmeas
2 •
EmfuelCref · Wcmeas
Eq. 1036.550-1
Where:
eCO2 = the calculated CO2 emission result.
Emfuelmeas = the mass-specific net energy
content of the test fuel as determined in
paragraph (b)(1) of this section. Note that
dividing this value by wCmeas (as is done
in this equation) equates to a carbonspecific net energy content having the
same units as EmfuelCref.
EmfuelCref = the reference value of carbonmass-specific net energy content for the
appropriate fuel type, as determined in
Table 1 in this section.
wCmeas = carbon mass fraction of the test fuel
(or mixture of test fuels) as determined
in paragraph (b)(2) of this section.
Example:
eCO2 = 630.0 g/hp·hr
Emfuelmeas = 42.528 MJ/kg
EmfuelCref = 49.3112 MJ/kgC
wCmeas = 0.870
eco2cor
42.528
63
= 0.0 · 49.3112 · 0.870
ER24JA23.076
eCO2cor = 624.5 g/hp·hr
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24JAR2
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tkelley on DSK125TN23PROD with RULES2
This section describes how to
calculate official emission results for
CO2, CH4, and N2O.
(a) Calculate brake-specific emission
rates for each applicable duty cycle as
specified in 40 CFR 1065.650. Apply
infrequent regeneration adjustment
factors as described in § 1036.580.
(b) Adjust CO2 emission rates
calculated under paragraph (a) of this
section for measured test fuel properties
as specified in this paragraph (b). This
adjustment is intended to make official
emission results independent of
differences in test fuels within a fuel
type. Use good engineering judgment to
develop and apply testing protocols to
minimize the impact of variations in test
fuels.
(1) Determine your test fuel’s massspecific net energy content, Emfuelmeas,
also known as lower heating value, in
MJ/kg, expressed to at least three
decimal places. Determine Emfuelmeas as
follows:
(i) For liquid fuels, determine
Emfuelmeas according to ASTM D4809
(incorporated by reference in
§ 1036.810). Have the sample analyzed
by at least three different labs and
determine the final value of your test
fuel’s Emfuelmeas as the median all the lab
test results you obtained. If you have
results from three different labs, we
recommend you screen them to
determine if additional observations are
needed. To perform this screening,
determine the absolute value of the
difference between each lab result and
the average of the other two lab results.
If the largest of these three resulting
absolute value differences is greater
than 0.297 MJ/kg, we recommend you
obtain additional results prior to
determining the final value of Emfuelmeas.
(ii) For gaseous fuels, determine
Emfuelmeas according to ASTM D3588
(incorporated by reference in
§ 1036.810).
(2) Determine your test fuel’s carbon
mass fraction, wC, as described in 40
CFR 1065.655(d), expressed to at least
three decimal places; however, you
must measure fuel properties rather
than using the default values specified
in Table 1 of 40 CFR 1065.655.
(i) For liquid fuels, have the sample
analyzed by at least three different labs
and determine the final value of your
test fuel’s wC as the median of all of the
lab results you obtained. If you have
results from three different labs, we
recommend you screen them to
determine if additional observations are
needed. To perform this screening,
determine the absolute value of the
difference between each lab result and
the average of the other two lab results.
If the largest of these three resulting
absolute value differences is greater
than 1.56 percent carbon, we
recommend you obtain additional
results prior to determining the final
value of wC.
(ii) For gaseous fuels, have the sample
analyzed by a single lab and use that
result as your test fuel’s wC.
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4541
TABLE 1 TO PARAGRAPH (b)(4) OF § 1036.550—REFERENCE FUEL PROPERTIES
Reference fuel
carbon-mass-specific
net energy content,
EmfuelCref
(MJ/kgC) b
Fuel type a
Diesel fuel ......................................................................................................................................
Gasoline .........................................................................................................................................
Natural gas ....................................................................................................................................
LPG ................................................................................................................................................
Dimethyl ether ................................................................................................................................
High-level ethanol-gasoline blends ................................................................................................
49.3112
50.4742
66.2910
56.5218
55.3886
50.3211
Reference fuel
carbon mass
fraction, wCref b
0.874
0.846
0.750
0.820
0.521
0.576
a For
fuels that are not listed, you must ask us to approve reference fuel properties.
multi-fuel streams, such as natural gas with diesel fuel pilot injection, use good engineering judgment to determine blended values for
EmfuelCref and wCref using the values in this table.
b For
(c) Your official emission result for
each pollutant equals your calculated
brake-specific emission rate multiplied
by all applicable adjustment factors,
other than the deterioration factor.
§ 1036.555 Test procedures to verify
deterioration factors.
Sections 1036.240 through 1036.246
describe certification procedures to
determine, verify, and apply
deterioration factors. This section
describes the measurement procedures
for verifying deterioration factors using
PEMS with in-use vehicles.
(a) Use PEMS to collect 1 Hz data
throughout a shift-day of driving.
Collect all the data elements needed to
determine brake-specific emissions.
Calculate emission results using moving
average windows as described in
§ 1036.530.
(b) Collect data as needed to perform
the calculations specified in paragraph
(a) of this section and to submit the test
report specified in § 1036.246(d).
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§ 1036.580 Infrequently regenerating
aftertreatment devices.
For engines using aftertreatment
technology with infrequent regeneration
events that may occur during testing,
take one of the following approaches to
account for the emission impact of
regeneration on criteria pollutant and
greenhouse gas emissions:
(a) You may use the calculation
methodology described in 40 CFR
1065.680 to adjust measured emission
results. Do this by developing an
upward adjustment factor and a
downward adjustment factor for each
pollutant based on measured emission
data and observed regeneration
frequency as follows:
(1) Adjustment factors should
generally apply to an entire engine
family, but you may develop separate
adjustment factors for different
configurations within an engine family.
Use the adjustment factors from this
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section for all testing for the engine
family.
(2) You may use carryover data to
establish adjustment factors for an
engine family as described in
§ 1036.235(d), consistent with good
engineering judgment.
(3) Identify the value of F[cycle] in each
application for the certification for
which it applies.
(4) Calculate separate adjustment
factors for each required duty cycle.
(b) You may ask us to approve an
alternate methodology to account for
regeneration events. We will generally
limit approval to cases where your
engines use aftertreatment technology
with extremely infrequent regeneration
and you are unable to apply the
provisions of this section.
(c) You may choose to make no
adjustments to measured emission
results if you determine that
regeneration does not significantly affect
emission levels for an engine family (or
configuration) or if it is not practical to
identify when regeneration occurs. You
may omit adjustment factors under this
paragraph (c) for N2O, CH4, or other
individual pollutants under this
paragraph (c) as appropriate. If you
choose not to make adjustments under
paragraph (a) or (b) of this section, your
engines must meet emission standards
for all testing, without regard to
regeneration.
Subpart G—Special Compliance
Provisions
§ 1036.601 Overview of compliance
provisions.
(a) Engine and vehicle manufacturers,
as well as owners, operators, and
rebuilders of engines subject to the
requirements of this part, and all other
persons, must observe the provisions of
this part, the provisions of 40 CFR part
1068, and the provisions of the Clean
Air Act. The provisions of 40 CFR part
1068 apply for heavy-duty highway
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engines as specified in that part, subject
to the following provisions:
(1) The exemption provisions of 40
CFR 1068.201 through 1068.230,
1068.240, and 1068.260 through 265
apply for heavy-duty motor vehicle
engines. The other exemption
provisions, which are specific to
nonroad engines, do not apply for
heavy-duty vehicles or heavy-duty
engines.
(2) Engine signals to indicate a need
for maintenance under
§ 1036.125(a)(1)(ii) are considered an
element of design of the emission
control system. Disabling, resetting, or
otherwise rendering such signals
inoperative without also performing the
indicated maintenance procedure is
therefore prohibited under 40 CFR
1068.101(b)(1).
(3) The warranty-related prohibitions
in section 203(a)(4) of the Act (42 U.S.C.
7522(a)(4)) apply to manufacturers of
new heavy-duty highway engines in
addition to the prohibitions described in
40 CFR 1068.101(b)(6). We may assess a
civil penalty up to $44,539 for each
engine or vehicle in violation.
(b) The following provisions from 40
CFR parts 85 and 86 continue to apply
after December 20, 2026 for engines
subject to the requirements of this part:
(1) The tampering prohibition in 40
CFR 1068.101(b)(1) applies for
alternative fuel conversions as specified
in 40 CFR part 85, subpart F.
(2) Engine manufacturers must meet
service information requirements as
specified in 40 CFR 86.010–38(j).
(3) Provisions related to
nonconformance penalties apply as
described in 40 CFR part 86, subpart L.
Note that nonconformance penalty
provisions are not available for current
or future emission standards unless we
revise the regulation to specify how to
apply those provisions.
(4) The manufacturer-run in-use
testing program described in 40 CFR
part 86, subpart T, continues to apply
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for engines subject to exhaust emission
standards under 40 CFR part 86.
(c) The emergency vehicle field
modification provisions of 40 CFR
85.1716 apply with respect to the
standards of this part.
(d) Subpart C of this part describes
how to test and certify dual-fuel and
flexible-fuel engines. Some multi-fuel
engines may not fit either of those
defined terms. For such engines, we will
determine whether it is most
appropriate to treat them as single-fuel
engines, dual-fuel engines, or flexiblefuel engines based on the range of
possible and expected fuel mixtures. For
example, an engine might burn natural
gas but initiate combustion with a pilot
injection of diesel fuel. If the engine is
designed to operate with a single fueling
algorithm (i.e., fueling rates are fixed at
a given engine speed and load
condition), we would generally treat it
as a single-fuel engine. In this context,
the combination of diesel fuel and
natural gas would be its own fuel type.
If the engine is designed to also operate
on diesel fuel alone, we would generally
treat it as a dual-fuel engine. If the
engine is designed to operate on varying
mixtures of the two fuels, we would
generally treat it as a flexible-fuel
engine. To the extent that requirements
vary for the different fuels or fuel
mixtures, we may apply the more
stringent requirements.
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§ 1036.605 Alternate emission standards
for engines used in specialty vehicles.
Starting in model year 2027,
compression-ignition engines at or
above 56 kW and spark-ignition engines
of any size that will be installed in
specialty vehicles as allowed by 40 CFR
1037.605 are exempt from the standards
of subpart B of this part if they are
certified under this part to alternate
emission standards as follows:
(a) Spark-ignition engines must be of
a configuration that is identical to one
that is certified under 40 CFR part 1048
to Blue Sky standards under 40 CFR
1048.140.
(b) Compression-ignition engines
must be of a configuration that is
identical to one that is certified under
40 CFR part 1039, and meet the
following additional standards using the
same duty cycles that apply under 40
CFR part 1039:
(1) The engines must be certified with
a family emission limit for PM of 0.020
g/kW-hr.
(2) Diesel-fueled engines using
selective catalytic reduction must meet
an emission standard of 0.1 g/kW-hr for
N2O.
(c) Except as specified in this section,
engines certified under this section
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must meet all the requirements that
apply under 40 CFR part 1039 or 1048
instead of the comparable provisions in
this part. Before shipping engines under
this section, you must have written
assurance from vehicle manufacturers
that they need a certain number of
exempted engines under this section. In
your annual production report under 40
CFR 1039.250 or 1048.250, count these
engines separately and identify the
vehicle manufacturers that will be
installing them. Treat these engines as
part of the corresponding engine family
under 40 CFR part 1039 or part 1048 for
compliance purposes such as testing
production engines, in-use testing,
defect reporting, and recall.
(d) The engines must be labeled as
described in § 1036.135, with the
following statement instead of the one
specified in § 1036.135(c)(8): ‘‘This
engine conforms to alternate standards
for specialty vehicles under 40 CFR
1036.605.’’ Engines certified under this
section may not have the label specified
for nonroad engines in 40 CFR part 1039
or 1048 or any other label identifying
them as nonroad engines.
(e) In a separate application for a
certificate of conformity, identify the
corresponding nonroad engine family,
describe the label required under
section, state that you meet applicable
diagnostic requirements under 40 CFR
part 1039 or part 1048, and identify
your projected nationwide production
volume.
(f) No additional certification fee
applies for engines certified under this
section.
(g) Engines certified under this
section may not generate or use
emission credits under this part or
under 40 CFR part 1039. The vehicles in
which these engines are installed may
generate or use emission credits as
described in 40 CFR part 1037.
§ 1036.610 Off-cycle technology credits
and adjustments for reducing greenhouse
gas emissions.
(a) You may ask us to apply the
provisions of this section for CO2
emission reductions resulting from
powertrain technologies that were not in
common use with heavy-duty vehicles
before model year 2010 that are not
reflected in the specified procedure.
While you are not required to prove that
such technologies were not in common
use with heavy-duty vehicles before
model year 2010, we will not approve
your request if we determine that they
do not qualify. We will apply these
provisions only for technologies that
will result in a measurable,
demonstrable, and verifiable real-world
CO2 reduction. Note that prior to model
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year 2016, these technologies were
referred to as ‘‘innovative technologies’’.
(b) The provisions of this section may
be applied as either an improvement
factor (used to adjust emission results)
or as a separate credit, consistent with
good engineering judgment. Note that
the term ‘‘credit’’ in this section
describes an additive adjustment to
emission rates and is not equivalent to
an emission credit in the ABT program
of subpart H of this part. We
recommend that you base your credit/
adjustment on A to B testing of pairs of
engines/vehicles differing only with
respect to the technology in question.
(1) Calculate improvement factors as
the ratio of in-use emissions with the
technology divided by the in-use
emissions without the technology.
Adjust the emission results by
multiplying by the improvement factor.
Use the improvement-factor approach
where good engineering judgment
indicates that the actual benefit will be
proportional to emissions measured
over the procedures specified in this
part. For example, the benefits from
technologies that reduce engine
operation would generally be
proportional to the engine’s emission
rate.
(2) Calculate separate credits based on
the difference between the in-use
emission rate (g/ton-mile) with the
technology and the in-use emission rate
without the technology. Subtract this
value from your measured emission
result and use this adjusted value to
determine your FEL. We may also allow
you to calculate the credits based on
g/hp·hr emission rates. Use the separatecredit approach where good engineering
judgment indicates that the actual
benefit will not be proportional to
emissions measured over the procedures
specified in this part.
(3) We may require you to discount or
otherwise adjust your improvement
factor or credit to account for
uncertainty or other relevant factors.
(c) Send your request to the
Designated Compliance Officer. We
recommend that you do not begin
collecting data (for submission to EPA)
before contacting us. For technologies
for which the vehicle manufacturer
could also claim credits (such as
transmissions in certain circumstances),
we may require you to include a letter
from the vehicle manufacturer stating
that it will not seek credits for the same
technology. Your request must contain
the following items:
(1) A detailed description of the offcycle technology and how it functions
to reduce CO2 emissions under
conditions not represented on the duty
cycles required for certification.
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(2) A list of the engine configurations
that will be equipped with the
technology.
(3) A detailed description and
justification of the selected engines.
(4) All testing and simulation data
required under this section, plus any
other data you have considered in your
analysis. You may ask for our
preliminary approval of your plan under
§ 1036.210.
(5) A complete description of the
methodology used to estimate the offcycle benefit of the technology and all
supporting data, including engine
testing and in-use activity data. Also
include a statement regarding your
recommendation for applying the
provisions of this section for the given
technology as an improvement factor or
a credit.
(6) An estimate of the off-cycle benefit
by engine model, and the fleetwide
benefit based on projected sales of
engine models equipped with the
technology.
(7) A demonstration of the in-use
durability of the off-cycle technology,
based on any available engineering
analysis or durability testing data (either
by testing components or whole
engines).
(d) We may seek public comment on
your request, consistent with the
provisions of 40 CFR 86.1869–12(d).
However, we will generally not seek
public comment on credits/adjustments
based on A to B engine dynamometer
testing, chassis testing, or in-use testing.
(e) We may approve an improvement
factor or credit for any configuration
that is properly represented by your
testing.
(1) For model years before 2021, you
may continue to use an approved
improvement factor or credit for any
appropriate engine families in future
model years through 2020.
(2) For model years 2021 and later,
you may not rely on an approval for
model years before 2021. You must
separately request our approval before
applying an improvement factor or
credit under this section for 2021 and
later engines, even if we approved an
improvement factor or credit for similar
engine models before model year 2021.
Note that approvals for model year 2021
and later may carry over for multiple
years.
§ 1036.615 Engines with Rankine cycle
waste heat recovery and hybrid
powertrains.
This section specifies how to generate
advanced-technology emission credits
for hybrid powertrains that include
energy storage systems and regenerative
braking (including regenerative engine
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braking) and for engines that include
Rankine-cycle (or other bottoming cycle)
exhaust energy recovery systems. This
section applies only for model year 2020
and earlier engines.
(a) Pre-transmission hybrid
powertrains. Test pre-transmission
hybrid powertrains with the hybrid
engine procedures of 40 CFR part 1065
or with the post-transmission
procedures in 40 CFR 1037.550. Pretransmission hybrid powertrains are
those engine systems that include
features to recover and store energy
during engine motoring operation but
not from the vehicle’s wheels. Engines
certified with pre-transmission hybrid
powertrains must be certified to meet
the diagnostic requirements as specified
in § 1036.110 with respect to powertrain
components and systems; if different
manufacturers produce the engine and
the hybrid powertrain, the hybrid
powertrain manufacturer may separately
certify its powertrain relative to
diagnostic requirements.
(b) Rankine engines. Test engines that
include Rankine-cycle exhaust energy
recovery systems according to the
procedures specified in subpart F of this
part unless we approve alternate
procedures.
(c) Calculating credits. Calculate
credits as specified in subpart H of this
part. Credits generated from engines and
powertrains certified under this section
may be used in other averaging sets as
described in § 1036.740(c).
(d) Off-cycle technologies. You may
certify using both the provisions of this
section and the off-cycle technology
provisions of § 1036.610, provided you
do not double-count emission benefits.
§ 1036.620 Alternate CO2 standards based
on model year 2011 compression-ignition
engines.
For model years 2014 through 2016,
you may certify your compressionignition engines to the CO2 standards of
this section instead of the CO2 standards
in § 1036.108. However, you may not
certify engines to these alternate
standards if they are part of an averaging
set in which you carry a balance of
banked credits. You may submit
applications for certifications before
using up banked credits in the averaging
set, but such certificates will not
become effective until you have used up
(or retired) your banked credits in the
averaging set. For purposes of this
section, you are deemed to carry credits
in an averaging set if you carry credits
from advanced technology that are
allowed to be used in that averaging set.
(a) The standards of this section are
determined from the measured emission
rate of the engine of the applicable
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4543
baseline 2011 engine family or families
as described in paragraphs (b) and (c) of
this section. Calculate the CO2 emission
rate of the baseline engine using the
same equations used for showing
compliance with the otherwise
applicable standard. The alternate CO2
standard for light and medium heavyduty vocational-certified engines
(certified for CO2 using the transient
cycle) is equal to the baseline emission
rate multiplied by 0.975. The alternate
CO2 standard for tractor-certified
engines (certified for CO2 using the SET
duty cycle) and all other Heavy HDE is
equal to the baseline emission rate
multiplied by 0.970. The in-use FEL for
these engines is equal to the alternate
standard multiplied by 1.03.
(b) This paragraph (b) applies if you
do not certify all your engine families in
the averaging set to the alternate
standards of this section. Identify
separate baseline engine families for
each engine family that you are
certifying to the alternate standards of
this section. For an engine family to be
considered the baseline engine family, it
must meet the following criteria:
(1) It must have been certified to all
applicable emission standards in model
year 2011. If the baseline engine was
certified to a NOX FEL above the
standard and incorporated the same
emission control technologies as the
new engine family, you may adjust the
baseline CO2 emission rate to be
equivalent to an engine meeting the 0.20
g/hp·hr NOX standard (or your higher
FEL as specified in this paragraph
(b)(1)), using certification results from
model years 2009 through 2011,
consistent with good engineering
judgment.
(i) Use the following equation to relate
model year 2009–2011 NOX and CO2
emission rates (g/hp·hr): CO2 = a ×
log(NOX)+b.
(ii) For model year 2014–2016 engines
certified to NOX FELs above 0.20
g/hp·hr, correct the baseline CO2
emissions to the actual NOX FELs of the
2014–2016 engines.
(iii) Calculate separate adjustments for
emissions over the SET duty cycle and
the transient cycle.
(2) The baseline configuration tested
for certification must have the same
engine displacement as the engines in
the engine family being certified to the
alternate standards, and its rated power
must be within five percent of the
highest rated power in the engine family
being certified to the alternate
standards.
(3) The model year 2011 U.S.-directed
production volume of the configuration
tested must be at least one percent of the
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total 2011 U.S.-directed production
volume for the engine family.
(4) The tested configuration must
have cycle-weighted BSFC equivalent to
or better than all other configurations in
the engine family.
(c) This paragraph (c) applies if you
certify all your engine families in the
primary intended service class to the
alternate standards of this section. For
purposes of this section, you may
combine Light HDE and Medium HDE
into a single averaging set. Determine
your baseline CO2 emission rate as the
production-weighted emission rate of
the certified engine families you
produced in the 2011 model year. If you
produce engines for both tractors and
vocational vehicles, treat them as
separate averaging sets. Adjust the CO2
emission rates to be equivalent to an
engine meeting the average NOX FEL of
new engines (assuming engines certified
to the 0.20 g/hp·hr NOX standard have
a NOX FEL equal to 0.20 g/hp·hr), as
described in paragraph (b)(1) of this
section.
(d) Include the following statement on
the emission control information label:
‘‘THIS ENGINE WAS CERTIFIED TO
AN ALTERNATE CO2 STANDARD
UNDER 40 CFR 1036.620.’’
(e) You may not bank CO2 emission
credits for any engine family in the
same averaging set and model year in
which you certify engines to the
standards of this section. You may not
bank any advanced-technology credits
in any averaging set for the model year
you certify under this section (since
such credits would be available for use
in this averaging set). Note that the
provisions of § 1036.745 apply for
deficits generated with respect to the
standards of this section.
(f) You need our approval before you
may certify engines under this section,
especially with respect to the numerical
value of the alternate standards. We will
not approve your request if we
determine that you manipulated your
engine families or engine configurations
to certify to less stringent standards, or
that you otherwise have not acted in
good faith. You must keep and provide
to us any information we need to
determine that your engine families
meet the requirements of this section.
Keep these records for at least five years
after you stop producing engines
certified under this section.
§ 1036.625 In-use compliance with CO2
family emission limits (FELs).
Section 1036.225 describes how to
change the FEL for an engine family
during the model year. This section,
which describes how you may ask us to
increase an engine family’s CO2 FEL
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after the end of the model year, is
intended to address circumstances in
which it is in the public interest to
apply a higher in-use CO2 FEL based on
forfeiting an appropriate number of
emission credits. For example, this may
be appropriate where we determine that
recalling vehicles would not
significantly reduce in-use emissions.
We will generally not allow this option
where we determine the credits being
forfeited would likely have expired.
(a) You may ask us to increase an
engine family’s FEL after the end of the
model year if you believe some of your
in-use engines exceed the CO2 FEL that
applied during the model year (or the
CO2 emission standard if the family did
not generate or use emission credits).
We may consider any available
information in making our decision to
approve or deny your request.
(b) If we approve your request under
this section, you must apply emission
credits to cover the increased FEL for all
affected engines. Apply the emission
credits as part of your credit
demonstration for the current
production year. Include the
appropriate calculations in your final
report under § 1036.730.
(c) Submit your request to the
Designated Compliance Officer. Include
the following in your request:
(1) Identify the names of each engine
family that is the subject of your
request. Include separate family names
for different model years
(2) Describe why your request does
not apply for similar engine models or
additional model years, as applicable.
(3) Identify the FEL(s) that applied
during the model year and recommend
a replacement FEL for in-use engines;
include a supporting rationale to
describe how you determined the
recommended replacement FEL.
(4) Describe whether the needed
emission credits will come from
averaging, banking, or trading.
(d) If we approve your request, we
will identify the replacement FEL. The
value we select will reflect our best
judgment to accurately reflect the actual
in-use performance of your engines,
consistent with the testing provisions
specified in this part. We may apply the
higher FELs to other engine families
from the same or different model years
to the extent they used equivalent
emission controls. We may include any
appropriate conditions with our
approval.
(e) If we order a recall for an engine
family under 40 CFR 1068.505, we will
no longer approve a replacement FEL
under this section for any of your
engines from that engine family, or from
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any other engine family that relies on
equivalent emission controls.
§ 1036.630 Certification of engine
greenhouse gas emissions for powertrain
testing.
For engines included in powertrain
families under 40 CFR part 1037, you
may choose to include the
corresponding engine emissions in your
engine families under this part instead
of (or in addition to) the otherwise
applicable engine fuel maps.
(a) If you choose to certify powertrain
fuel maps in an engine family, the
declared powertrain emission levels
become standards that apply for
selective enforcement audits and in-use
testing. We may require that you
provide to us the engine cycle (not
normalized) corresponding to a given
powertrain for each of the specified
duty cycles.
(b) If you choose to certify only fuel
map emissions for an engine family and
to not certify emissions over powertrain
cycles under 40 CFR 1037.550, we will
not presume you are responsible for
emissions over the powertrain cycles.
However, where we determine that you
are responsible in whole or in part for
the emission exceedance in such cases,
we may require that you participate in
any recall of the affected vehicles. Note
that this provision to limit your
responsibility does not apply if you also
hold the certificate of conformity for the
vehicle.
(c) If you split an engine family into
subfamilies based on different fuelmapping procedures as described in
§ 1036.230(f)(2), the fuel-mapping
procedures you identify for certifying
each subfamily also apply for selective
enforcement audits and in-use testing.
§ 1036.655 Special provisions for dieselfueled engines sold in American Samoa or
the Commonwealth of the Northern Mariana
Islands.
(a) The prohibitions in
§ 1068.101(a)(1) do not apply to dieselfueled engines that are intended for use
and will be used in American Samoa or
the Commonwealth of the Northern
Mariana Islands, subject to the following
conditions:
(1) The engine meets the emission
standards that applied to model year
2006 engines as specified in appendix A
of this part.
(2) You meet all the requirements of
40 CFR 1068.265.
(b) If you introduce an engine into
U.S. commerce under this section, you
must meet the labeling requirements in
§ 1036.135, but add the following
statement instead of the compliance
statement in § 1036.135(c)(8):
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THIS ENGINE (or VEHICLE, as
applicable) CONFORMS TO US EPA
EMISSION STANDARDS APPLICABLE
TO MODEL YEAR 2006. THIS ENGINE
(or VEHICLE, as applicable) DOES NOT
CONFORM TO US EPA EMISSION
REQUIREMENTS IN EFFECT AT TIME
OF PRODUCTION AND MAY NOT BE
IMPORTED INTO THE UNITED
STATES OR ANY TERRITORY OF THE
UNITED STATES EXCEPT AMERICAN
SAMOA OR THE COMMONWEALTH
OF THE NORTHERN MARIANA
ISLANDS.
(c) Introducing into U.S. commerce an
engine exempted under this section in
any state or territory of the United States
other than American Samoa or the
Commonwealth of the Northern Mariana
Islands, throughout its lifetime, violates
the prohibitions in 40 CFR
1068.101(a)(1), unless it is exempt
under a different provision.
(d) The exemption provisions in this
section also applied for model year 2007
and later engines introduced into
commerce in Guam before January 1,
2024.
Subpart H—Averaging, Banking, and
Trading for Certification
tkelley on DSK125TN23PROD with RULES2
§ 1036.701
General provisions.
(a) You may average, bank, and trade
(ABT) emission credits for purposes of
certification as described in this subpart
and in subpart B of this part to show
compliance with the standards of
§§ 1036.104 and 1036.108. Participation
in this program is voluntary. Note that
certification to NOX standards in
§ 1036.104 is based on a family emission
limit (FEL) and certification to CO2
standards in § 1036.108 is based on a
Family Certification Level (FCL). This
part refers to ‘‘FEL/FCL’’ to
simultaneously refer to FELs for NOX
and FCLs for CO2. Note also that subpart
B of this part requires you to assign an
FCL to all engine families, whether or
not they participate in the ABT
provisions of this subpart.
(b) The definitions of subpart I of this
part apply to this subpart in addition to
the following definitions:
(1) Actual emission credits means
emission credits you have generated
that we have verified by reviewing your
final report.
(2) Averaging set means a set of
engines in which emission credits may
be exchanged. See § 1036.740.
(3) Broker means any entity that
facilitates a trade of emission credits
between a buyer and seller.
(4) Buyer means the entity that
receives emission credits as a result of
a trade.
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(5) Reserved emission credits means
emission credits you have generated
that we have not yet verified by
reviewing your final report.
(6) Seller means the entity that
provides emission credits during a
trade.
(7) Standard means the emission
standard that applies under subpart B of
this part for engines not participating in
the ABT program of this subpart.
(8) Trade means to exchange emission
credits, either as a buyer or seller.
(c) Emission credits may be
exchanged only within an averaging set,
except as specified in § 1036.740.
(d) You may not use emission credits
generated under this subpart to offset
any emissions that exceed an FEL/FCL
or standard. This paragraph (d) applies
for all testing, including certification
testing, in-use testing, selective
enforcement audits, and other
production-line testing. However, if
emissions from an engine exceed an
FEL/FCL or standard (for example,
during a selective enforcement audit),
you may use emission credits to
recertify the engine family with a higher
FEL/FCL that applies only to future
production.
(e) You may use either of the
following approaches to retire or forego
emission credits:
(1) You may retire emission credits
generated from any number of your
engines. This may be considered
donating emission credits to the
environment. Identify any such credits
in the reports described in § 1036.730.
Engines must comply with the
applicable FELs even if you donate or
sell the corresponding emission credits.
Donated credits may no longer be used
by anyone to demonstrate compliance
with any EPA emission standards.
(2) You may certify an engine family
using an FEL/FCL below the emission
standard as described in this part and
choose not to generate emission credits
for that family. If you do this, you do
not need to calculate emission credits
for those engine families, and you do
not need to submit or keep the
associated records described in this
subpart for that family.
(f) Emission credits may be used in
the model year they are generated.
Surplus emission credits may be banked
for future model years. Surplus
emission credits may sometimes be used
for past model years, as described in
§ 1036.745.
(g) You may increase or decrease an
FEL/FCL during the model year by
amending your application for
certification under § 1036.225. The new
FEL/FCL may apply only to engines you
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4545
have not already introduced into
commerce.
(h) See § 1036.740 for special credit
provisions that apply for greenhouse gas
credits generated under 40 CFR
86.1819–14(k)(7) or § 1036.615 or 40
CFR 1037.615.
(i) Unless the regulations in this part
explicitly allow it, you may not
calculate Phase 1 credits more than once
for any emission reduction. For
example, if you generate Phase 1 CO2
emission credits for a hybrid engine
under this part for a given vehicle, no
one may generate CO2 emission credits
for that same hybrid engine and the
associated vehicle under 40 CFR part
1037. However, Phase 1 credits could be
generated for identical vehicles using
engines that did not generate credits
under this part.
(j) Credits you generate with
compression-ignition engines in 2020
and earlier model years may be used in
model year 2021 and later as follows:
(1) For credit-generating engines
certified to the tractor engine standards
in § 1036.108, you may use credits
calculated relative to the tractor engine
standards.
(2) For credit-generating engines
certified to the vocational engine
standards in § 1036.108, you may
optionally carry over adjusted
vocational credits from an averaging set,
and you may use credits calculated
relative to the emission levels in the
following table:
TABLE 1 TO PARAGRAPH (j)(2) OF
§ 1036.701—EMISSION LEVELS FOR
CREDIT CALCULATION
Medium HDE
558 g/hp·hr ................
Heavy HDE
525 g/hp·hr.
(k) Engine families you certify with a
nonconformance penalty under 40 CFR
part 86, subpart L, may not generate
emission credits.
§ 1036.705 Generating and calculating
emission credits.
(a) The provisions of this section
apply separately for calculating
emission credits for each pollutant.
(b) For each participating family,
calculate positive or negative emission
credits relative to the otherwise
applicable emission standard. Calculate
positive emission credits for a family
that has an FEL/FCL below the
standard. Calculate negative emission
credits for a family that has an FEL/FCL
above the standard. Sum your positive
and negative credits for the model year
before rounding.
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Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
(1) Calculate emission credits to the
nearest megagram (Mg) for each family
or subfamily using the following
equation:
Emission credits (Mg)= (Std-FL)· CF· Volume· UL· c Eq. 1036.705-1
tkelley on DSK125TN23PROD with RULES2
Example for Model Year 2025 Heavy
HDE Generating CO2 Credits for a Model
Year 2028 Heavy HDE:
Std = 432 g/hp·hr
FL = 401 g/hp·hr
CF = 9.78 hp·hr/mile
Volume = 15,342
UL = 435,000 miles
c = 10¥6
Emission credits = (432 ¥ 401) · 9.78 ·
15,342 · 435,000 · 10¥6
Emission credits = 28,131,142 Mg
(2) [Reserved]
(3) The following additional
provisions apply for calculating CO2
credits:
(i) For engine families certified to
both the vocational and tractor engine
standards, calculate credits separately
for the vocational engines and the
tractor engines. We may allow you to
use statistical methods to estimate the
total production volumes where a small
fraction of the engines cannot be tracked
precisely.
(ii) Calculate the transient cycle
conversion factor for vocational engines
based on the average of vocational
engine configurations weighted by their
production volumes. Similarly,
calculate the transient cycle conversion
factor for tractor engines based on the
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average of tractor engine configurations
weighted by their production volumes.
Note that calculating the transient cycle
conversion factor for tractors requires
you to use the conversion factor even for
engines certified to standards based on
the SET duty cycle.
(iii) The FCL for CO2 is based on
measurement over the FTP duty cycle
for vocational engines and over the SET
duty cycle for tractor engines.
(4) You may not generate emission
credits for tractor engines (i.e., engines
not certified to the transient cycle for
CO2) installed in vocational vehicles
(including vocational tractors certified
under 40 CFR 1037.630 or exempted
under 40 CFR 1037.631). We will waive
this provision where you demonstrate
that less than five percent of the engines
in your tractor family were installed in
vocational vehicles. For example, if you
know that 96 percent of your tractor
engines were installed in non-vocational
tractors but cannot determine the
vehicle type for the remaining four
percent, you may generate credits for all
the engines in the family.
(5) You may generate CO2 emission
credits from a model year 2021 or later
medium heavy-duty engine family
subject to spark-ignition standards for
exchanging with other engine families
only if the engines in the family are
gasoline-fueled. You may generate CO2
credits from non-gasoline engine
families only for the purpose of
offsetting CH4 and/or N2O emissions
within the same engine family as
described in paragraph (d) of this
section.
(c) As described in § 1036.730,
compliance with the requirements of
this subpart is determined at the end of
the model year based on actual U.S.directed production volumes. Keep
appropriate records to document these
production volumes. Do not include any
of the following engines to calculate
emission credits:
(1) Engines that you do not certify to
the CO2 standards of this part because
they are permanently exempted under
subpart G of this part or under 40 CFR
part 1068.
(2) Exported engines.
(3) Engines not subject to the
requirements of this part, such as those
excluded under § 1036.5. For example,
do not include engines used in vehicles
certified to the greenhouse gas standards
of 40 CFR 86.1819.
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(4) Any other engines if we indicate
elsewhere in this part that they are not
to be included in the calculations of this
subpart.
(d) You may use CO2 emission credits
to show compliance with CH4 and/or
N2O FELs instead of the otherwise
applicable emission standards. To do
this, calculate the CH4 and/or N2O
emission credits needed (negative
credits) using the equation in paragraph
(b) of this section, using the FEL(s) you
specify for your engines during
certification instead of the FCL. You
must use 34 Mg of positive CO2 credits
to offset 1 Mg of negative CH4 credits for
model year 2021 and later engines, and
you must use 25 Mg of positive CO2
credits to offset 1 Mg of negative CH4
credits for earlier engines. You must use
298 Mg of positive CO2 credits to offset
1 Mg of negative N2O credits.
§ 1036.710
Averaging.
(a) Averaging is the exchange of
emission credits among your engine
families. You may average emission
credits only within the same averaging
set, except as specified in § 1036.740.
(b) You may certify one or more
engine families to an FEL/FCL above the
applicable standard, subject to any
applicable FEL caps and other the
provisions in subpart B of this part, if
you show in your application for
certification that your projected balance
of all emission-credit transactions in
that model year is greater than or equal
to zero, or that a negative balance is
allowed under § 1036.745.
(c) If you certify an engine family to
an FEL/FCL that exceeds the otherwise
applicable standard, you must obtain
enough emission credits to offset the
engine family’s deficit by the due date
for the final report required in
§ 1036.730. The emission credits used to
address the deficit may come from your
other engine families that generate
emission credits in the same model year
(or from later model years as specified
in § 1036.745), from emission credits
you have banked, or from emission
credits you obtain through trading.
§ 1036.715
Banking.
(a) Banking is the retention of surplus
emission credits by the manufacturer
generating the emission credits for use
in future model years for averaging or
trading.
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Where:
Std = the emission standard, in (mg NOX)/
hp·hr or (g CO2)/hp·hr, that applies
under subpart B of this part for engines
not participating in the ABT program of
this subpart (the ‘‘otherwise applicable
standard’’).
FL = the engine family’s FEL for NOX, in mg/
hp·hr, and FCL for CO2, in g/hp·hr,
rounded to the same number of decimal
places as the emission standard.
CF = a transient cycle conversion factor
(hp·hr/mile), calculated by dividing the
total (integrated) horsepower-hour over
the applicable duty cycle by 6.3 miles for
engines subject to spark-ignition
standards and 6.5 miles for engines
subject to compression-ignition
standards. This represents the average
work performed over the duty cycle. See
paragraph (b)(3) of this section for
provisions that apply for CO2.
Volume = the number of engines eligible to
participate in the averaging, banking,
and trading program within the given
engine family or subfamily during the
model year, as described in paragraph (c)
of this section.
UL = the useful life for the standard that
applies for a given primary intended
service class, in miles.
c = use 10¥6 for CO2 and 10¥9 for NOX.
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
(b) You may designate any emission
credits you plan to bank in the reports
you submit under § 1036.730 as
reserved credits. During the model year
and before the due date for the final
report, you may designate your reserved
emission credits for averaging or
trading.
(c) Reserved credits become actual
emission credits when you submit your
final report. However, we may revoke
these emission credits if we are unable
to verify them after reviewing your
reports or auditing your records.
(d) Banked credits retain the
designation of the averaging set in
which they were generated.
§ 1036.720
Trading.
(a) Trading is the exchange of
emission credits between
manufacturers. You may use traded
emission credits for averaging, banking,
or further trading transactions. Traded
emission credits remain subject to the
averaging-set restrictions based on the
averaging set in which they were
generated.
(b) You may trade actual emission
credits as described in this subpart. You
may also trade reserved emission
credits, but we may revoke these
emission credits based on our review of
your records or reports or those of the
company with which you traded
emission credits. You may trade banked
credits within an averaging set to any
certifying manufacturer.
(c) If a negative emission credit
balance results from a transaction, both
the buyer and seller are liable, except in
cases we deem to involve fraud. See
§ 1036.255(e) for cases involving fraud.
We may void the certificates of all
engine families participating in a trade
that results in a manufacturer having a
negative balance of emission credits.
See § 1036.745.
tkelley on DSK125TN23PROD with RULES2
§ 1036.725 Required information for
certification.
(a) You must declare in your
application for certification your intent
to use the provisions of this subpart for
each engine family that will be certified
using the ABT program. You must also
declare the FEL/FCL you select for the
engine family for each pollutant for
which you are using the ABT program.
Your FELs must comply with the
specifications of subpart B of this part,
including the FEL caps.
(b) Include the following in your
application for certification:
(1) A statement that, to the best of
your belief, you will not have a negative
balance of emission credits for any
averaging set when all emission credits
are calculated at the end of the year; or
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a statement that you will have a
negative balance of emission credits for
one or more averaging sets, but that it
is allowed under § 1036.745.
(2) Detailed calculations of projected
emission credits (positive or negative)
based on projected U.S.-directed
production volumes. We may require
you to include similar calculations from
your other engine families to project
your net credit balances for the model
year. If you project negative emission
credits for a family, state the source of
positive emission credits you expect to
use to offset the negative emission
credits.
§ 1036.730
ABT reports.
(a) If you certify any of your engine
families using the ABT provisions of
this subpart, you must send us a final
report by September 30 following the
end of the model year.
(b) Your report must include the
following information for each engine
family participating in the ABT
program:
(1) Engine-family designation and
averaging set.
(2) The emission standards that would
otherwise apply to the engine family.
(3) The FEL/FCL for each pollutant. If
you change the FEL/FCL after the start
of production, identify the date that you
started using the new FEL/FCL and/or
give the engine identification number
for the first engine covered by the new
FEL/FCL. In this case, identify each
applicable FEL/FCL and calculate the
positive or negative emission credits as
specified in § 1036.225(f).
(4) The projected and actual U.S.directed production volumes for the
model year. If you changed an FEL/FCL
during the model year, identify the
actual U.S.-directed production volume
associated with each FEL/FCL.
(5) The transient cycle conversion
factor for each engine configuration as
described in § 1036.705.
(6) Useful life.
(7) Calculated positive or negative
emission credits for the whole engine
family. Identify any emission credits
that you traded, as described in
paragraph (d)(1) of this section.
(c) Your report must include the
following additional information:
(1) Show that your net balance of
emission credits from all your
participating engine families in each
averaging set in the applicable model
year is not negative, except as allowed
under § 1036.745. Your credit tracking
must account for the limitation on credit
life under § 1036.740(d).
(2) State whether you will reserve any
emission credits for banking.
(3) State that the report’s contents are
accurate.
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(d) If you trade emission credits, you
must send us a report within 90 days
after the transaction, as follows:
(1) As the seller, you must include the
following information in your report:
(i) The corporate names of the buyer
and any brokers.
(ii) A copy of any contracts related to
the trade.
(iii) The averaging set corresponding
to the engine families that generated
emission credits for the trade, including
the number of emission credits from
each averaging set.
(2) As the buyer, you must include the
following information in your report:
(i) The corporate names of the seller
and any brokers.
(ii) A copy of any contracts related to
the trade.
(iii) How you intend to use the
emission credits, including the number
of emission credits you intend to apply
for each averaging set.
(e) Send your reports electronically to
the Designated Compliance Officer
using an approved information format.
If you want to use a different format,
send us a written request with
justification for a waiver.
(f) Correct errors in your report as
follows:
(1) If you or we determine by
September 30 after the end of the model
year that errors mistakenly decreased
your balance of emission credits, you
may correct the errors and recalculate
the balance of emission credits. You
may not make these corrections for
errors that are determined later than
September 30 after the end of the model
year. If you report a negative balance of
emission credits, we may disallow
corrections under this paragraph (f)(1).
(2) If you or we determine any time
that errors mistakenly increased your
balance of emission credits, you must
correct the errors and recalculate the
balance of emission credits.
§ 1036.735
Recordkeeping.
(a) You must organize and maintain
your records as described in this
section. We may review your records at
any time.
(b) Keep the records required by this
section for at least eight years after the
due date for the end-of-year report. You
may not use emission credits for any
engines if you do not keep all the
records required under this section. You
must therefore keep these records to
continue to bank valid credits. Store
these records in any format and on any
media, as long as you can promptly
send us organized, written records in
English if we ask for them. You must
keep these records readily available. We
may review them at any time.
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(c) Keep a copy of the reports we
require in §§ 1036.725 and 1036.730.
(d) Keep records of the engine
identification number (usually the serial
number) for each engine you produce
that generates or uses emission credits
under the ABT program. You may
identify these numbers as a range. If you
change the FEL/FCL after the start of
production, identify the date you started
using each FEL/FCL and the range of
engine identification numbers
associated with each FEL/FCL. You
must also identify the purchaser and
destination for each engine you produce
to the extent this information is
available.
(e) We may require you to keep
additional records or to send us relevant
information not required by this section
in accordance with the Clean Air Act.
tkelley on DSK125TN23PROD with RULES2
§ 1036.740
credits.
Restrictions for using emission
The following restrictions apply for
using emission credits:
(a) Averaging sets. Except as specified
in paragraph (c) of this section, emission
credits may be exchanged only within
the following averaging sets based on
primary intended service class:
(1) Spark-ignition HDE.
(2) Light HDE.
(3) Medium HDE.
(4) Heavy HDE.
(b) Applying credits to prior year
deficits. Where your CO2 credit balance
for the previous year is negative, you
may apply credits to that deficit only
after meeting your credit obligations for
the current year.
(c) CO2 credits from hybrid engines
and other advanced technologies. Phase
1 CO2 credits you generate under
§ 1036.615 may be used for any of the
averaging sets identified in paragraph
(a) of this section; you may also use
those credits to demonstrate compliance
with the CO2 emission standards in 40
CFR 86.1819 and 40 CFR part 1037.
Similarly, you may use Phase 1
advanced-technology credits generated
under 40 CFR 86.1819–14(k)(7) or 40
CFR 1037.615 to demonstrate
compliance with the CO2 standards in
this part. In the case of Spark-ignition
HDE and Light HDE you may not use
more than 60,000 Mg of credits from
other averaging sets in any model year.
(1) The maximum CO2 credits you
may bring into the following service
class groups is 60,000 Mg per model
year:
(i) Spark-ignition HDE, Light HDE,
and Light HDV. This group comprises
the averaging sets listed in paragraphs
(a)(1) and (2) of this section and the
averaging set listed in 40 CFR
1037.740(a)(1).
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(ii) Medium HDE and Medium HDV.
This group comprises the averaging sets
listed in paragraph (a)(3) of this section
and 40 CFR 1037.740(a)(2).
(iii) Heavy HDE and Heavy HDV. This
group comprises the averaging sets
listed in paragraph (a)(4) of this section
and 40 CFR 1037.740(a)(3).
(2) Paragraph (c)(1) of this section
does not limit the advanced-technology
credits that can be used within a service
class group if they were generated in
that same service class group.
(d) NOX and CO2 credit life. NOX and
CO2 credits may be used only for five
model years after the year in which they
are generated. For example, credits you
generate in model year 2027 may be
used to demonstrate compliance with
emission standards only through model
year 2032.
(e) Other restrictions. Other sections
of this part specify additional
restrictions for using emission credits
under certain special provisions.
§ 1036.745
End-of-year CO2 credit deficits.
Except as allowed by this section, we
may void the certificate of any engine
family certified to an FCL above the
applicable standard for which you do
not have sufficient credits by the
deadline for submitting the final report.
(a) Your certificate for an engine
family for which you do not have
sufficient CO2 credits will not be void
if you remedy the deficit with surplus
credits within three model years. For
example, if you have a credit deficit of
500 Mg for an engine family at the end
of model year 2015, you must generate
(or otherwise obtain) a surplus of at
least 500 Mg in that same averaging set
by the end of model year 2018.
(b) You may not bank or trade away
CO2 credits in the averaging set in any
model year in which you have a deficit.
(c) You may apply only surplus
credits to your deficit. You may not
apply credits to a deficit from an earlier
model year if they were generated in a
model year for which any of your engine
families for that averaging set had an
end-of-year credit deficit.
(d) You must notify us in writing how
you plan to eliminate the credit deficit
within the specified time frame. If we
determine that your plan is
unreasonable or unrealistic, we may
deny an application for certification for
a vehicle family if its FEL would
increase your credit deficit. We may
determine that your plan is
unreasonable or unrealistic based on a
consideration of past and projected use
of specific technologies, the historical
sales mix of your vehicle models, your
commitment to limit production of
higher-emission vehicles, and expected
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access to traded credits. We may also
consider your plan unreasonable if your
credit deficit increases from one model
year to the next. We may require that
you send us interim reports describing
your progress toward resolving your
credit deficit over the course of a model
year.
(e) If you do not remedy the deficit
with surplus credits within three model
years, we may void your certificate for
that engine family. We may void the
certificate based on your end-of-year
report. Note that voiding a certificate
applies ab initio. Where the net deficit
is less than the total amount of negative
credits originally generated by the
family, we will void the certificate only
with respect to the number of engines
needed to reach the amount of the net
deficit. For example, if the original
engine family generated 500 Mg of
negative credits, and the manufacturer’s
net deficit after three years was 250 Mg,
we would void the certificate with
respect to half of the engines in the
family.
(f) For purposes of calculating the
statute of limitations, the following
actions are all considered to occur at the
expiration of the deadline for offsetting
a deficit as specified in paragraph (a) of
this section:
(1) Failing to meet the requirements of
paragraph (a) of this section.
(2) Failing to satisfy the conditions
upon which a certificate was issued
relative to offsetting a deficit.
(3) Selling, offering for sale,
introducing or delivering into U.S.
commerce, or importing vehicles that
are found not to be covered by a
certificate as a result of failing to offset
a deficit.
§ 1036.750 Consequences for
noncompliance.
(a) For each engine family
participating in the ABT program, the
certificate of conformity is conditioned
upon full compliance with the
provisions of this subpart during and
after the model year. You are
responsible to establish to our
satisfaction that you fully comply with
applicable requirements. We may void
the certificate of conformity for an
engine family if you fail to comply with
any provisions of this subpart.
(b) You may certify your engine
family to an FEL/FCL above an
applicable standard based on a
projection that you will have enough
emission credits to offset the deficit for
the engine family. See § 1036.745 for
provisions specifying what happens if
you cannot show in your final report
that you have enough actual emission
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credits to offset a deficit for any
pollutant in an engine family.
(c) We may void the certificate of
conformity for an engine family if you
fail to keep records, send reports, or give
us information we request. Note that
failing to keep records, send reports, or
give us information we request is also a
violation of 42 U.S.C. 7522(a)(2).
(d) You may ask for a hearing if we
void your certificate under this section
(see § 1036.820).
§ 1036.755 Information provided to the
Department of Transportation.
After receipt of each manufacturer’s
final report as specified in § 1036.730
and completion of any verification
testing required to validate the
manufacturer’s submitted final data, we
will issue a report to the Department of
Transportation with CO2 emission
information and will verify the accuracy
of each manufacturer’s equivalent fuel
consumption data that required by
NHTSA under 49 CFR 535.8. We will
send a report to DOT for each engine
manufacturer based on each regulatory
category and subcategory, including
sufficient information for NHTSA to
determine fuel consumption and
associated credit values. See 49 CFR
535.8 to determine if NHTSA deems
submission of this information to EPA
to also be a submission to NHTSA.
Subpart I—Definitions and Other
Reference Information
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§ 1036.801
Definitions.
The following definitions apply to
this part. The definitions apply to all
subparts unless we note otherwise. All
undefined terms have the meaning the
Act gives to them. The definitions
follow:
Act means the Clean Air Act, as
amended, 42 U.S.C. 7401–7671q.
Adjustable parameter has the
meaning given in 40 CFR 1068.50.
Advanced technology means
technology certified under 40 CFR
86.1819–14(k)(7), § 1036.615, or 40 CFR
1037.615.
Aftertreatment means relating to a
catalytic converter, particulate filter, or
any other system, component, or
technology mounted downstream of the
exhaust valve (or exhaust port) whose
design function is to decrease emissions
in the engine exhaust before it is
exhausted to the environment. Exhaust
gas recirculation (EGR) and
turbochargers are not aftertreatment.
Aircraft means any vehicle capable of
sustained air travel more than 100 feet
above the ground.
Alcohol-fueled engine mean an engine
that is designed to run using an alcohol
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fuel. For purposes of this definition,
alcohol fuels do not include fuels with
a nominal alcohol content below 25
percent by volume.
Auxiliary emission control device
means any element of design that senses
temperature, motive speed, engine
speed (r/min), transmission gear, or any
other parameter for the purpose of
activating, modulating, delaying, or
deactivating the operation of any part of
the emission control system.
Averaging set has the meaning given
in § 1036.740.
Calibration means the set of
specifications and tolerances specific to
a particular design, version, or
application of a component or assembly
capable of functionally describing its
operation over its working range.
Carryover means relating to
certification based on emission data
generated from an earlier model year as
described in § 1036.235(d).
Certification means relating to the
process of obtaining a certificate of
conformity for an engine family that
complies with the emission standards
and requirements in this part.
Certified emission level means the
highest deteriorated emission level in an
engine family for a given pollutant from
the applicable transient and/or steadystate testing, rounded to the same
number of decimal places as the
applicable standard. Note that you may
have two certified emission levels for
CO2 if you certify a family for both
vocational and tractor use.
Charge-depleting has the meaning
given in 40 CFR 1066.1001.
Charge-sustaining has the meaning
given in 40 CFR 1066.1001.
Complete vehicle means a vehicle
meeting the definition of complete
vehicle in 40 CFR 1037.801 when it is
first sold as a vehicle. For example,
where a vehicle manufacturer sells an
incomplete vehicle to a secondary
vehicle manufacturer, the vehicle is not
a complete vehicle under this part, even
after its final assembly.
Compression-ignition means relating
to a type of reciprocating, internalcombustion engine that is not a sparkignition engine. Note that § 1036.1 also
deems gas turbine engines and other
engines to be compression-ignition
engines.
Crankcase emissions means airborne
substances emitted to the atmosphere
from any part of the engine crankcase’s
ventilation or lubrication systems. The
crankcase is the housing for the
crankshaft and other related internal
parts.
Criteria pollutants means emissions of
NOX, HC, PM, and CO.
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Critical emission-related component
has the meaning given in 40 CFR
1068.30.
Defeat device has the meaning given
in § 1036.115(h).
Designated Compliance Officer means
one of the following:
(1) For engines subject to
compression-ignition standards,
Designated Compliance Officer means
Director, Diesel Engine Compliance
Center, U.S. Environmental Protection
Agency, 2000 Traverwood Drive, Ann
Arbor, MI 48105; complianceinfo@
epa.gov; www.epa.gov/ve-certification.
(2) For engines subject to sparkignition standards, Designated
Compliance Officer means Director,
Gasoline Engine Compliance Center,
U.S. Environmental Protection Agency,
2000 Traverwood Drive, Ann Arbor, MI
48105; complianceinfo@epa.gov;
www.epa.gov/ve-certification.
Deteriorated emission level means the
emission level that results from
applying the appropriate deterioration
factor to the official emission result of
the emission-data engine. Note that
where no deterioration factor applies,
references in this part to the
deteriorated emission level mean the
official emission result.
Deterioration factor means the
relationship between emissions at the
end of useful life (or point of highest
emissions if it occurs before the end of
useful life) and emissions at the lowhour/low-mileage point, expressed in
one of the following ways:
(1) For multiplicative deterioration
factors, the ratio of emissions at the end
of useful life (or point of highest
emissions) to emissions at the low-hour
point.
(2) For additive deterioration factors,
the difference between emissions at the
end of useful life (or point of highest
emissions) and emissions at the lowhour point.
Diesel exhaust fluid (DEF) means a
liquid reducing agent (other than the
engine fuel) used in conjunction with
selective catalytic reduction to reduce
NOX emissions. Diesel exhaust fluid is
generally understood to be an aqueous
solution of urea conforming to the
specifications of ISO 22241.
Dual-fuel means relating to an engine
designed for operation on two different
types of fuel but not on a continuous
mixture of those fuels (see
§ 1036.601(d)). For purposes of this part,
such an engine remains a dual-fuel
engine even if it is designed for
operation on three or more different
fuels.
Electronic control module (ECM)
means an engine’s electronic device that
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uses data from engine sensors to control
engine parameters.
Emergency vehicle has the meaning
given in 40 CFR 1037.801.
Emission control system means any
device, system, or element of design that
controls or reduces the emissions of
regulated pollutants from an engine.
Emission-data engine means an
engine that is tested for certification.
This includes engines tested to establish
deterioration factors.
Emission-related component has the
meaning given in 40 CFR part 1068,
appendix A.
Emission-related maintenance means
maintenance that substantially affects
emissions or is likely to substantially
affect emission deterioration.
Engine configuration means a unique
combination of engine hardware and
calibration (related to the emission
standards) within an engine family,
which would include hybrid
components for engines certified as
hybrid engines and hybrid powertrains.
Engines within a single engine
configuration differ only with respect to
normal production variability or factors
unrelated to compliance with emission
standards.
Engine family has the meaning given
in § 1036.230.
Excluded means relating to engines
that are not subject to some or all of the
requirements of this part as follows:
(1) An engine that has been
determined not to be a heavy-duty
engine is excluded from this part.
(2) Certain heavy-duty engines are
excluded from the requirements of this
part under § 1036.5.
(3) Specific regulatory provisions of
this part may exclude a heavy-duty
engine generally subject to this part
from one or more specific standards or
requirements of this part.
Exempted has the meaning given in
40 CFR 1068.30.
Exhaust gas recirculation means a
technology that reduces emissions by
routing exhaust gases that had been
exhausted from the combustion
chamber(s) back into the engine to be
mixed with incoming air before or
during combustion. The use of valve
timing to increase the amount of
residual exhaust gas in the combustion
chamber(s) that is mixed with incoming
air before or during combustion is not
considered exhaust gas recirculation for
the purposes of this part.
Family certification level (FCL) means
a CO2 emission level declared by the
manufacturer that is at or above
emission results for all emission-data
engines. The FCL serves as the emission
standard for the engine family with
respect to certification testing if it is
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different than the otherwise applicable
standard.
Family emission limit (FEL) means
one of the following:
(1) For NOX emissions, family
emission limit means a NOX emission
level declared by the manufacturer to
serve in place of an otherwise
applicable emission standard under the
ABT program in subpart H of this part.
The FEL serves as the emission standard
for the engine family with respect to all
required testing.
(2) For greenhouse gas standards,
family emission limit means an
emission level that serves as the
standard that applies for testing
individual certified engines. The CO2
FEL is equal to the CO2 FCL multiplied
by 1.03 and rounded to the same
number of decimal places as the
standard.
Federal Test Procedure (FTP) means
the applicable transient duty cycle
described in § 1036.512 designed to
measure exhaust emissions during
urban driving.
Flexible-fuel means relating to an
engine designed for operation on any
mixture of two or more different types
of fuels (see § 1036.601(d)).
Fuel type means a general category of
fuels such as diesel fuel, gasoline, or
natural gas. There can be multiple
grades within a single fuel type, such as
premium gasoline, regular gasoline, or
gasoline with 10 percent ethanol.
Good engineering judgment has the
meaning given in 40 CFR 1068.30. See
40 CFR 1068.5 for the administrative
process we use to evaluate good
engineering judgment.
Greenhouse gas means one or more
compounds regulated under this part
based primarily on their impact on the
climate. This generally includes CO2,
CH4, and N2O.
Greenhouse gas Emissions Model
(GEM) means the GEM simulation tool
described in 40 CFR 1037.520. Note that
an updated version of GEM applies
starting in model year 2021.
Gross vehicle weight rating (GVWR)
means the value specified by the vehicle
manufacturer as the maximum design
loaded weight of a single vehicle,
consistent with good engineering
judgment.
Heavy-duty engine means any engine
which the engine manufacturer could
reasonably expect to be used for motive
power in a heavy-duty vehicle. For
purposes of this definition in this part,
the term ‘‘engine’’ includes internal
combustion engines and other devices
that convert chemical fuel into motive
power. For example, a gas turbine used
in a heavy-duty vehicle is a heavy-duty
engine.
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Heavy-duty vehicle means any motor
vehicle above 8,500 pounds GVWR. An
incomplete vehicle is also a heavy-duty
vehicle if it has a curb weight above
6,000 pounds or a basic vehicle frontal
area greater than 45 square feet. Curb
weight and basic vehicle frontal area
have the meaning given in 40 CFR
86.1803–01.
Hybrid means an engine or powertrain
that includes energy storage features
other than a conventional battery system
or conventional flywheel. Supplemental
electrical batteries and hydraulic
accumulators are examples of hybrid
energy storage systems. Note that certain
provisions in this part treat hybrid
engines and hybrid powertrains
intended for vehicles that include
regenerative braking different than those
intended for vehicles that do not
include regenerative braking.
Hybrid engine means a hybrid system
with features for storing and recovering
energy that are integral to the engine or
are otherwise upstream of the vehicle’s
transmission other than a conventional
battery system or conventional flywheel.
Supplemental electrical batteries and
hydraulic accumulators are examples of
hybrid energy storage systems.
Examples of hybrids that could be
considered hybrid engines are P0, P1,
and P2 hybrids where hybrid features
are connected to the front end of the
engine, at the crankshaft, or connected
between the clutch and the transmission
where the clutch upstream of the hybrid
feature is in addition to the transmission
clutch(s), respectively. Note other
examples of systems that qualify as
hybrid engines are systems that recover
kinetic energy and use it to power an
electric heater in the aftertreatment.
Hybrid powertrain means a
powertrain that includes energy storage
features other than a conventional
battery system or conventional flywheel.
Supplemental electrical batteries and
hydraulic accumulators are examples of
hybrid energy storage systems. Note
other examples of systems that qualify
as hybrid powertrains are systems that
recover kinetic energy and use it to
power an electric heater in the
aftertreatment.
Hydrocarbon (HC) has the meaning
given in 40 CFR 1065.1001.
Identification number means a unique
specification (for example, a model
number/serial number combination)
that allows someone to distinguish a
particular engine from other similar
engines.
Incomplete vehicle means a vehicle
meeting the definition of incomplete
vehicle in 40 CFR 1037.801 when it is
first sold (or otherwise delivered to
another entity) as a vehicle.
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Innovative technology means
technology certified under § 1036.610
(also described as ‘‘off-cycle
technology’’).
Liquefied petroleum gas (LPG) means
a liquid hydrocarbon fuel that is stored
under pressure and is composed
primarily of nonmethane compounds
that are gases at atmospheric conditions.
Note that, although this commercial
term includes the word ‘‘petroleum’’,
LPG is not considered to be a petroleum
fuel under the definitions of this
section.
Low-hour means relating to an engine
that has stabilized emissions and
represents the undeteriorated emission
level. This would generally involve less
than 300 hours of operation for engines
with NOX aftertreatment and 125 hours
of operation for other engines.
Manufacture means the physical and
engineering process of designing,
constructing, and/or assembling a
heavy-duty engine or a heavy-duty
vehicle.
Manufacturer has the meaning given
in 40 CFR 1068.30.
Medium-duty passenger vehicle has
the meaning given in 40 CFR 86.1803.
Mild hybrid means a hybrid engine or
powertrain with regenerative braking
capability where the system recovers
less than 20 percent of the total braking
energy over the transient cycle defined
in appendix A of 40 CFR part 1037.
Model year means the manufacturer’s
annual new model production period,
except as restricted under this
definition. It must include January 1 of
the calendar year for which the model
year is named, may not begin before
January 2 of the previous calendar year,
and it must end by December 31 of the
named calendar year. Manufacturers
may not adjust model years to
circumvent or delay compliance with
emission standards or to avoid the
obligation to certify annually.
Motorcoach means a heavy-duty
vehicle designed for carrying 30 or more
passengers over long distances. Such
vehicles are characterized by row
seating, rest rooms, and large luggage
compartments, and facilities for stowing
carry-on luggage.
Motor vehicle has the meaning given
in 40 CFR 85.1703.
Natural gas means a fuel whose
primary constituent is methane.
New motor vehicle engine has the
meaning given in the Act. This generally
means a motor vehicle engine meeting
any of the following:
(1) A motor vehicle engine for which
the ultimate purchaser has never
received the equitable or legal title is a
new motor vehicle engine. This kind of
engine might commonly be thought of
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as ‘‘brand new’’ although a new motor
vehicle engine may include previously
used parts. Under this definition, the
engine is new from the time it is
produced until the ultimate purchaser
receives the title or places it into
service, whichever comes first.
(2) An imported motor vehicle engine
is a new motor vehicle engine if it was
originally built on or after January 1,
1970.
(3) Any motor vehicle engine installed
in a new motor vehicle.
Noncompliant engine means an
engine that was originally covered by a
certificate of conformity, but is not in
the certified configuration or otherwise
does not comply with the conditions of
the certificate.
Nonconforming engine means an
engine not covered by a certificate of
conformity that would otherwise be
subject to emission standards.
Nonmethane hydrocarbon (NMHC)
means the sum of all hydrocarbon
species except methane, as measured
according to 40 CFR part 1065.
Nonmethane hydrocarbon equivalent
(NMHCE) has the meaning given in 40
CFR 1065.1001.
Nonmethane nonethane hydrocarbon
equivalent (NMNEHC) has the meaning
given in 40 CFR 1065.1001.
Off-cycle technology means
technology certified under § 1036.610
(also described as ‘‘innovative
technology’’).
Official emission result means the
measured emission rate for an emissiondata engine on a given duty cycle before
the application of any deterioration
factor, but after the applicability of any
required regeneration or other
adjustment factors.
Owners manual means a document or
collection of documents prepared by the
engine or vehicle manufacturer for the
owner or operator to describe
appropriate engine maintenance,
applicable warranties, and any other
information related to operating or
keeping the engine. The owners manual
is typically provided to the ultimate
purchaser at the time of sale. The
owners manual may be in paper or
electronic format.
Oxides of nitrogen has the meaning
given in 40 CFR 1065.1001.
Percent has the meaning given in 40
CFR 1065.1001. Note that this means
percentages identified in this part are
assumed to be infinitely precise without
regard to the number of significant
figures. For example, one percent of
1,493 is 14.93.
Placed into service means put into
initial use for its intended purpose,
excluding incidental use by the
manufacturer or a dealer.
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Preliminary approval means approval
granted by an authorized EPA
representative prior to submission of an
application for certification, consistent
with the provisions of § 1036.210.
Primary intended service class has the
meaning given in § 1036.140.
Rechargeable Energy Storage System
(RESS) has the meaning given in 40 CFR
1065.1001.
Relating to as used in this section
means relating to something in a
specific, direct manner. This expression
is used in this section only to define
terms as adjectives and not to broaden
the meaning of the terms.
Revoke has the meaning given in 40
CFR 1068.30.
Round has the meaning given in 40
CFR 1065.1001.
Sample means the collection of
engines selected from the population of
an engine family for emission testing.
This may include testing for
certification, production-line testing, or
in-use testing.
Scheduled maintenance means
adjusting, removing, disassembling,
cleaning, or replacing components or
systems periodically to keep a part or
system from failing, malfunctioning, or
wearing prematurely.
Small manufacturer means a
manufacturer meeting the criteria
specified in 13 CFR 121.201. The
employee and revenue limits apply to
the total number of employees and total
revenue together for affiliated
companies. Note that manufacturers
with low production volumes may or
may not be ‘‘small manufacturers’’.
Spark-ignition means relating to a
gasoline-fueled engine or any other type
of engine with a spark plug (or other
sparking device) and with operating
characteristics significantly similar to
the theoretical Otto combustion cycle.
Spark-ignition engines usually use a
throttle to regulate intake air flow to
control power during normal operation.
Steady-state has the meaning given in
40 CFR 1065.1001. This includes fuel
mapping and idle testing where engine
speed and load are held at a finite set
of nominally constant values.
Suspend has the meaning given in 40
CFR 1068.30.
Test engine means an engine in a
sample.
Tractor means a vehicle meeting the
definition of ‘‘tractor’’ in 40 CFR
1037.801, but not classified as a
‘‘vocational tractor’’ under 40 CFR
1037.630, or relating to such a vehicle.
Tractor engine means an engine
certified for use in tractors. Where an
engine family is certified for use in both
tractors and vocational vehicles, ‘‘tractor
engine’’ means an engine that the engine
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manufacturer reasonably believes will
be (or has been) installed in a tractor.
Note that the provisions of this part may
require a manufacturer to document
how it determines that an engine is a
tractor engine.
Ultimate purchaser means, with
respect to any new engine or vehicle,
the first person who in good faith
purchases such new engine or vehicle
for purposes other than resale.
United States has the meaning given
in 40 CFR 1068.30.
Upcoming model year means for an
engine family the model year after the
one currently in production.
U.S.-directed production volume
means the number of engines, subject to
the requirements of this part, produced
by a manufacturer for which the
manufacturer has a reasonable
assurance that sale was or will be made
to ultimate purchasers in the United
States. This does not include engines
certified to state emission standards that
are different than the emission
standards in this part.
Vehicle has the meaning given in 40
CFR 1037.801.
Vocational engine means an engine
certified for use in vocational vehicles.
Where an engine family is certified for
use in both tractors and vocational
vehicles, ‘‘vocational engine’’ means an
engine that the engine manufacturer
reasonably believes will be (or has been)
installed in a vocational vehicle. Note
that the provisions of this part may
require a manufacturer to document
how it determines that an engine is a
vocational engine.
Vocational vehicle means a vehicle
meeting the definition of ‘‘vocational’’
vehicle in 40 CFR 1037.801.
Void has the meaning given in 40 CFR
1068.30.
We (us, our) means the Administrator
of the Environmental Protection Agency
and any authorized representatives.
§ 1036.805 Symbols, abbreviations, and
acronyms.
The procedures in this part generally
follow either the International System of
Units (SI) or the United States
customary units, as detailed in NIST
Special Publication 811 (incorporated
by reference in § 1036.810). See 40 CFR
1065.20 for specific provisions related
to these conventions. This section
summarizes the way we use symbols,
units of measure, and other
abbreviations.
(a) Symbols for chemical species. This
part uses the following symbols for
chemical species and exhaust
constituents:
TABLE 1 TO PARAGRAPH (a) OF § 1036.805—SYMBOLS FOR CHEMICAL SPECIES AND EXHAUST CONSTITUENTS
Symbol
Species
C ...............................................................................................................
CH4 ...........................................................................................................
CH4N2O ....................................................................................................
CO ............................................................................................................
CO2 ...........................................................................................................
H2O ...........................................................................................................
HC .............................................................................................................
NMHC .......................................................................................................
NMHCE .....................................................................................................
NMNEHC ..................................................................................................
NO ............................................................................................................
NO2 ...........................................................................................................
NOX ...........................................................................................................
N2O ...........................................................................................................
PM ............................................................................................................
carbon.
methane.
urea.
carbon monoxide.
carbon dioxide.
water.
hydrocarbon.
nonmethane hydrocarbon.
nonmethane hydrocarbon equivalent.
nonmethane nonethane hydrocarbon.
nitric oxide.
nitrogen dioxide.
oxides of nitrogen.
nitrous oxide.
particulate matter.
(b) Symbols for quantities. This part
uses the following symbols and units of
measure for various quantities:
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TABLE 2 TO PARAGRAPH (b) OF § 1036.805—SYMBOLS FOR QUANTITIES
Unit in terms of
SI base units
Symbol
Quantity
Unit
Unit symbol
α ..................
A ..................
β ..................
CdA .............
Crr ................
D ..................
ε ...................
∈ ..................
Ε ..................
Eff ................
Em ...............
fn ..................
g ..................
i ...................
ka .................
ktopgear .........
m .................
M .................
M .................
atomic hydrogen-to-carbon ratio .............
Area .........................................................
atomic oxygen-to-carbon ratio .................
drag area .................................................
coefficient of rolling resistance ................
distance ...................................................
efficiency.
Difference or error quantity.
mass weighted emission result ...............
efficiency.
mass-specific net energy content ...........
angular speed (shaft) ..............................
gravitational acceleration .........................
indexing variable.
drive axle ratio .........................................
highest available transmission gear.
Mass ........................................................
molar mass ..............................................
total number in a series.
mole per mole .........................................
square meter ...........................................
mole per mole .........................................
meter squared .........................................
newton per kilonewton ............................
miles or meters ........................................
mol/mol ..................
m2 ..........................
mol/mol ..................
m2 ..........................
N/kN .......................
mi or m ...................
1
m2
1
m2
10¥3
m
grams/ton-mile .........................................
g/ton-mi ..................
g/kg-km
megajoules/kilogram ................................
revolutions per minute .............................
meters per second squared ....................
MJ/kg .....................
r/min .......................
m/s2 ........................
m2·s¥2
π·30·s¥1
m·s¥2
..................................................................
................................
1
pound mass or kilogram ..........................
gram per mole .........................................
lbm or kg ................
g/mol ......................
kg
10¥3·kg·mol¥1
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TABLE 2 TO PARAGRAPH (b) OF § 1036.805—SYMBOLS FOR QUANTITIES—Continued
Unit in terms of
SI base units
Symbol
Quantity
Unit
Unit symbol
M .................
Mrotating ........
N ..................
Q .................
P ..................
r ..................
r ...................
SEE .............
s ..................
T ..................
t ...................
Δt .................
UF ...............
v ..................
W .................
wC ...............
wCH4N2O ......
x ..................
xb .................
xbl ................
vehicle mass ............................................
inertial mass of rotating components ......
total number in a series.
total number in a series.
Power ......................................................
mass density ...........................................
tire radius .................................................
standard error of the estimate.
standard deviation.
torque (moment of force) ........................
Time .........................................................
time interval, period, 1/frequency ............
utility factor.
Speed ......................................................
Work ........................................................
carbon mass fraction ...............................
urea mass fraction ...................................
amount of substance mole fraction .........
brake energy fraction.
brake energy limit.
kilogram ...................................................
kilogram ...................................................
kg ...........................
kg ...........................
kg
kg
kilowatt .....................................................
kilogram per cubic meter .........................
meter .......................................................
kW ..........................
kg/m3 ......................
m ............................
103·m2·kg·s¥3
m¥3·kg
m
newton meter ...........................................
second .....................................................
second .....................................................
N·m ........................
s .............................
s .............................
m2·kg·s¥2
s
s
miles per hour or meters per second ......
kilowatt-hour ............................................
gram/gram ...............................................
gram/gram ...............................................
mole per mole .........................................
mi/hr or m/s ...........
kW·hr .....................
g/g ..........................
g/g ..........................
mol/mol ..................
m·s¥1
3.6·m2·kg·s¥1
1
1
1
(c) Superscripts. This part uses the
following superscripts for modifying
quantity symbols:
TABLE 3 TO PARAGRAPH (c) OF § 1036.805—SUPERSCRIPTS
Superscript
Meaning
overbar (such as y¯) ..................................................................................
overdot (such as y˙) ...................................................................................
arithmetic mean.
quantity per unit time.
(d) Subscripts. This part uses the
following subscripts for modifying
quantity symbols:
TABLE 4 TO PARAGRAPH (d) OF § 1036.805—SUBSCRIPTS
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Subscript
Meaning
65 ..............................................................................................................
A ...............................................................................................................
a ................................................................................................................
acc ............................................................................................................
app ............................................................................................................
axle ...........................................................................................................
B ...............................................................................................................
C ...............................................................................................................
C ...............................................................................................................
Ccombdry .................................................................................................
CD .............................................................................................................
CO2DEF ....................................................................................................
comb .........................................................................................................
comp .........................................................................................................
cor .............................................................................................................
CS .............................................................................................................
cycle ..........................................................................................................
D ...............................................................................................................
D ...............................................................................................................
DEF ...........................................................................................................
engine .......................................................................................................
exh ............................................................................................................
front ...........................................................................................................
fuel ............................................................................................................
H2Oexhaustdry .........................................................................................
hi ...............................................................................................................
i .................................................................................................................
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65 miles per hour.
A speed.
absolute (e.g., absolute difference or error).
accessory.
approved.
axle.
B speed.
C speed.
carbon mass.
carbon from fuel per mole of dry exhaust.
charge-depleting.
CO2 resulting from diesel exhaust fluid decomposition.
combustion.
composite.
corrected.
charge-sustaining.
cycle.
distance.
D speed.
diesel exhaust fluid.
engine.
raw exhaust.
frontal.
fuel.
H2O in exhaust per mole of exhaust.
high.
an individual of a series.
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TABLE 4 TO PARAGRAPH (d) OF § 1036.805—SUBSCRIPTS—Continued
Subscript
Meaning
idle ............................................................................................................
int ..............................................................................................................
j .................................................................................................................
k ................................................................................................................
m ...............................................................................................................
max ...........................................................................................................
mapped .....................................................................................................
meas .........................................................................................................
MY ............................................................................................................
neg ............................................................................................................
pos ............................................................................................................
R ...............................................................................................................
r .................................................................................................................
rate ............................................................................................................
rated ..........................................................................................................
record ........................................................................................................
ref ..............................................................................................................
speed ........................................................................................................
stall ...........................................................................................................
test ............................................................................................................
tire .............................................................................................................
transient ....................................................................................................
μ ................................................................................................................
UF .............................................................................................................
vehicle .......................................................................................................
idle.
test interval.
an individual of a series.
an individual of a series.
mass.
maximum.
mapped.
measured quantity.
model year.
negative.
positive.
range.
relative (e.g., relative difference or error).
rate (divided by time).
rated.
record.
reference quantity.
speed.
stall.
test.
tire.
transient.
vector.
utility factor.
vehicle.
(e) Other acronyms and abbreviations.
This part uses the following additional
abbreviations and acronyms:
TABLE 5 TO PARAGRAPH (e) OF § 1036.805—OTHER ACRONYMS AND ABBREVIATIONS
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Acronym
Meaning
ABT ...........................................................................................................
AECD ........................................................................................................
ASTM ........................................................................................................
BTU ...........................................................................................................
CD .............................................................................................................
CFR ..........................................................................................................
CI ..............................................................................................................
COV ..........................................................................................................
CS .............................................................................................................
DEF ...........................................................................................................
DF .............................................................................................................
DOT ..........................................................................................................
E85 ...........................................................................................................
ECM ..........................................................................................................
EGR ..........................................................................................................
EPA ...........................................................................................................
FCL ...........................................................................................................
FEL ...........................................................................................................
FTP ...........................................................................................................
GEM ..........................................................................................................
g/hp·hr .......................................................................................................
GPS ..........................................................................................................
GVWR .......................................................................................................
Heavy HDE ...............................................................................................
Heavy HDV ...............................................................................................
Light HDE .................................................................................................
Light HDV .................................................................................................
LLC ...........................................................................................................
LPG ...........................................................................................................
Medium HDE ............................................................................................
Medium HDV ............................................................................................
NARA ........................................................................................................
NHTSA ......................................................................................................
NTE ...........................................................................................................
PEMS ........................................................................................................
RESS ........................................................................................................
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averaging, banking, and trading.
auxiliary emission control device.
American Society for Testing and Materials.
British thermal units.
charge-depleting.
Code of Federal Regulations.
compression-ignition.
coefficient of variation.
charge-sustaining.
diesel exhaust fluid.
deterioration factor.
Department of Transportation.
gasoline blend including nominally 85 percent denatured ethanol.
Electronic Control Module.
exhaust gas recirculation.
Environmental Protection Agency.
Family Certification Level.
family emission limit.
Federal Test Procedure.
Greenhouse gas Emissions Model.
grams per brake horsepower-hour.
global positioning system.
gross vehicle weight rating.
heavy heavy-duty engine (see § 1036.140).
heavy heavy-duty vehicle (see 40 CFR 1037.140).
light heavy-duty engine (see § 1036.140).
light heavy-duty vehicle (see 40 CFR 1037.140).
Low Load Cycle.
liquefied petroleum gas.
medium heavy-duty engine (see § 1036.140).
medium heavy-duty vehicle (see 40 CFR 1037.140).
National Archives and Records Administration.
National Highway Traffic Safety Administration.
not-to-exceed.
portable emission measurement system.
rechargeable energy storage system.
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4555
TABLE 5 TO PARAGRAPH (e) OF § 1036.805—OTHER ACRONYMS AND ABBREVIATIONS—Continued
Acronym
Meaning
SCR ..........................................................................................................
SEE ...........................................................................................................
SET ...........................................................................................................
Spark-ignition HDE ...................................................................................
SI ..............................................................................................................
UL .............................................................................................................
U.S ............................................................................................................
U.S.C ........................................................................................................
selective catalytic reduction.
standard error of the estimate.
Supplemental Emission Test.
spark-ignition heavy-duty engine (see § 1036.140).
spark-ignition.
useful life.
United States.
United States Code.
(f) Constants. This part uses the
following constants:
TABLE 6 TO PARAGRAPH (f) OF § 1036.805—CONSTANTS
Symbol
Quantity
Value
g ...........................................
R ...........................................
gravitational constant ......................................................
molar gas constant ..........................................................
9.80665 m·s¥2.
8.314472 J/(mol·K) (m2·kg·s¥2·mol¥1·K¥1).
(g) Prefixes. This part uses the
following prefixes to define a quantity:
TABLE 7 TO PARAGRAPH (g) OF § 1036.805—PREFIXES
Symbol
Quantity
μ ................................................................
m ...............................................................
c ................................................................
k ................................................................
M ...............................................................
micro .............................................................................................................................
milli ...............................................................................................................................
centi ..............................................................................................................................
kilo ................................................................................................................................
mega ............................................................................................................................
tkelley on DSK125TN23PROD with RULES2
§ 1036.810
Incorporation by reference.
Certain material is incorporated by
reference into this part with the
approval of the Director of the Federal
Register under 5 U.S.C. 552(a) and 1
CFR part 51. To enforce any edition
other than that specified in this section,
EPA must publish a document in the
Federal Register and the material must
be available to the public. All approved
incorporation by reference (IBR)
material is available for inspection at
EPA and at the National Archives and
Records Administration (NARA).
Contact EPA at: U.S. EPA, Air and
Radiation Docket Center, WJC West
Building, Room 3334, 1301 Constitution
Ave. NW, Washington, DC 20004;
www.epa.gov/dockets; (202) 202–1744.
For information on inspecting this
material at NARA, visit
www.archives.gov/federal-register/cfr/
ibr-locations.html or email
fr.inspection@nara.gov. The material
may be obtained from the following
sources:
(a) ASTM International, 100 Barr
Harbor Drive, P.O. Box C700, West
Conshohocken, PA 19428–2959; (877)
909–2786; www.astm.org.
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(1) ASTM D975–22, Standard
Specification for Diesel Fuel, approved
October 1, 2022 (‘‘ASTM D975’’); IBR
approved for § 1036.415(c).
(2) ASTM D3588–98 (Reapproved
2017)e1, Standard Practice for
Calculating Heat Value, Compressibility
Factor, and Relative Density of Gaseous
Fuels, approved April 1, 2017 (‘‘ASTM
D3588’’); IBR approved for
§ 1036.550(b).
(3) ASTM D4809–18, Standard Test
Method for Heat of Combustion of
Liquid Hydrocarbon Fuels by Bomb
Calorimeter (Precision Method),
approved July 1, 2018 (‘‘ASTM D4809’’);
IBR approved for § 1036.550(b).
(4) ASTM D4814–21c, Standard
Specification for Automotive SparkIgnition Engine Fuel, approved
December 15, 2021 (‘‘ASTM D4814’’);
IBR approved for § 1036.415(c).
(5) ASTM D7467–20a, Standard
Specification for Diesel Fuel Oil,
Biodiesel Blend (B6 to B20), approved
June 1, 2020 (‘‘ASTM D7467’’); IBR
approved for § 1036.415(c).
(b) National Institute of Standards and
Technology (NIST), 100 Bureau Drive,
Stop 1070, Gaithersburg, MD 20899–
1070; (301) 975–6478; www.nist.gov.
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Value
10¥6
10¥3
10¥2
103
106
(1) NIST Special Publication 811,
2008 Edition, Guide for the Use of the
International System of Units (SI),
Physics Laboratory, March 2008; IBR
approved for § 1036.805.
(2) [Reserved]
(c) SAE International, 400
Commonwealth Dr., Warrendale, PA
15096–0001; (877) 606–7323 (U.S. and
Canada) or (724) 776–4970 (outside the
U.S. and Canada); www.sae.org:
(1) SAE J1979–2 APR2021, E/E
Diagnostic Test Modes: OBDonUDS,
Issued April 2021, (‘‘SAE J1979–2’’); IBR
approved for § 1036.150(v).
(2) [Reserved]
(d) State of California, Office of
Administrative Law, 300 Capitol Mall,
Suite 1250, Sacramento, CA 95814–
4339; 916–323–6815; staff@oal.ca.gov;
www.oal.ca.gov/publications/ccr.
(1) 2019 13 CCR 1968.2, Title 13.
Motor Vehicles, Division 3. Air
Resources Board, Chapter 1. Motor
Vehicle Pollution Control Devices,
Article 2. Approval of Motor Vehicle
Pollution Control Devices (New
Vehicles), § 1968.2. Malfunction and
Diagnostic System Requirements—2004
and Subsequent Model-Year Passenger
Cars, Light-Duty Trucks, and Medium-
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Duty Vehicles and Engines, operative
October 3, 2019 ‘‘13 CCR 1968.2’’; into
§§ 1036.110(b); 1036.111(a).
(2) 2019 13 CCR 1968.5, Title 13.
Motor Vehicles, Division 3. Air
Resources Board, Chapter 1. Motor
Vehicle Pollution Control Devices,
Article 2. Approval of Motor Vehicle
Pollution Control Devices (New
Vehicles), § 1968.5. Enforcement of
Malfunction and Diagnostic System
Requirements for 2004 and Subsequent
Model-Year Passenger Cars, Light-Duty
Trucks, and Medium-Duty Vehicles and
Engines, operative July 25, 2016 ‘‘13
CCR 1968.5’’; into § 1036.110(b).
(3) 2019 13 CCR 1971.1, Title 13.
Motor Vehicles, Division 3. Air
Resources Board, Chapter 1. Motor
Vehicle Pollution Control Devices,
Article 2. Approval of Motor Vehicle
Pollution Control Devices (New
Vehicles), § 1971.1. On-Board
Diagnostic System Requirements—2010
and Subsequent Model-Year HeavyDuty Engines, operative October 3, 2019
‘‘13 CCR 1971.1’’; into §§ 1036.110(b);
1036.111(a); 1036.150(v).
(4) 13 CA ADC 1971.5: 2019 CA REG
TEXT 504962 (NS), 13 CA ADC 1971.5.
Enforcement of Malfunction and
Diagnostic System Requirements for
2010 and Subsequent Model-Year
Heavy-Duty Engines, operative October
3, 2019 ‘‘13 CCR 1971.5’’; into
§ 1036.110(b).
§ 1036.815
Confidential information.
(a) The provisions of 40 CFR 1068.10
and 1068.11 apply for information you
submit under this part.
(b) Emission data or information that
is publicly available cannot be treated as
confidential business information as
described in 40 CFR 1068.11. Data that
vehicle manufacturers need for
demonstrating compliance with
greenhouse gas emission standards,
including fuel-consumption data as
described in § 1036.535 and 40 CFR
1037.550, also qualify as emission data
for purposes of confidentiality
determinations.
tkelley on DSK125TN23PROD with RULES2
§ 1036.820
Requesting a hearing.
(a) You may request a hearing under
certain circumstances, as described
elsewhere in this part. To do this, you
must file a written request, including a
description of your objection and any
supporting data, within 30 days after we
make a decision.
(b) For a hearing you request under
the provisions of this part, we will
approve your request if we find that
your request raises a substantial factual
issue.
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(c) If we agree to hold a hearing, we
will use the procedures specified in 40
CFR part 1068, subpart G.
§ 1036.825 Reporting and recordkeeping
requirements.
(a) This part includes various
requirements to submit and record data
or other information. Unless we specify
otherwise, store required records in any
format and on any media and keep them
readily available for eight years after
you send an associated application for
certification, or eight years after you
generate the data if they do not support
an application for certification. We may
review these records at any time. You
must promptly give us organized,
written records in English if we ask for
them. We may require you to submit
written records in an electronic format.
(b) The regulations in § 1036.255 and
40 CFR 1068.25 and 1068.101 describe
your obligation to report truthful and
complete information. This includes
information not related to certification.
Failing to properly report information
and keep the records we specify violates
40 CFR 1068.101(a)(2), which may
involve civil or criminal penalties.
(c) Send all reports and requests for
approval to the Designated Compliance
Officer (see § 1036.801).
(d) Any written information we
require you to send to or receive from
another company is deemed to be a
required record under this section. Such
records are also deemed to be
submissions to EPA. Keep these records
for eight years unless the regulations
specify a different period. We may
require you to send us these records
whether or not you are a certificate
holder.
(e) Under the Paperwork Reduction
Act (44 U.S.C. 3501 et seq.), the Office
of Management and Budget approves
the reporting and recordkeeping
specified in the applicable regulations.
The following items illustrate the kind
of reporting and recordkeeping we
require for engines and vehicles
regulated under this part:
(1) We specify the following
requirements related to engine
certification in this part:
(i) In § 1036.135 we require engine
manufacturers to keep certain records
related to duplicate labels sent to
vehicle manufacturers.
(ii) In § 1036.150 we include various
reporting and recordkeeping
requirements related to interim
provisions.
(iii) In subpart C of this part we
identify a wide range of information
required to certify engines.
(iv) In §§ 1036.430 and 1036.435 we
identify reporting and recordkeeping
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requirements related to field testing inuse engines.
(v) In subpart G of this part we
identify several reporting and
recordkeeping items for making
demonstrations and getting approval
related to various special compliance
provisions.
(vi) In §§ 1036.725, 1036.730, and
1036.735 we specify certain records
related to averaging, banking, and
trading.
(2) We specify the following
requirements related to testing in 40
CFR part 1065:
(i) In 40 CFR 1065.2 we give an
overview of principles for reporting
information.
(ii) In 40 CFR 1065.10 and 1065.12 we
specify information needs for
establishing various changes to
published procedures.
(iii) In 40 CFR 1065.25 we establish
basic guidelines for storing information.
(iv) In 40 CFR 1065.695 we identify
the specific information and data items
to record when measuring emissions.
(3) We specify the following
requirements related to the general
compliance provisions in 40 CFR part
1068:
(i) In 40 CFR 1068.5 we establish a
process for evaluating good engineering
judgment related to testing and
certification.
(ii) In 40 CFR 1068.25 we describe
general provisions related to sending
and keeping information
(iii) In 40 CFR 1068.27 we require
manufacturers to make engines available
for our testing or inspection if we make
such a request.
(iv) In 40 CFR 1068.105 we require
vehicle manufacturers to keep certain
records related to duplicate labels from
engine manufacturers.
(v) In 40 CFR 1068.120 we specify
recordkeeping related to rebuilding
engines.
(vi) In 40 CFR part 1068, subpart C,
we identify several reporting and
recordkeeping items for making
demonstrations and getting approval
related to various exemptions.
(vii) In 40 CFR part 1068, subpart D,
we identify several reporting and
recordkeeping items for making
demonstrations and getting approval
related to importing engines.
(viii) In 40 CFR 1068.450 and
1068.455 we specify certain records
related to testing production-line
engines in a selective enforcement
audit.
(ix) In 40 CFR 1068.501 we specify
certain records related to investigating
and reporting emission-related defects.
(x) In 40 CFR 1068.525 and 1068.530
we specify certain records related to
recalling nonconforming engines.
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(xi) In 40 CFR part 1068, subpart G,
we specify certain records for requesting
a hearing.
Appendix A of Part 1036—Summary of
Previous Emission Standards
The following standards, which EPA
originally adopted under 40 CFR part 85 or
part 86, apply to compression-ignition
engines produced before model year 2007
and to spark-ignition engines produced
before model year 2008:
(a) Smoke. Smoke standards applied for
compression-ignition engines based on
opacity measurement using the test
procedures in 40 CFR part 86, subpart I, as
follows:
(1) Engines were subject to the following
smoke standards for model years 1970
through 1973:
(i) 40 percent during the engine
acceleration mode.
(ii) 20 percent during the engine lugging
mode.
(2) The smoke standards in 40 CFR 86.007–
11 started to apply in model year 1974.
(b) Idle CO. A standard of 0.5 percent of
exhaust gas flow at curb idle applied through
model year 2016 to the following engines:
(1) Spark-ignition engines with
aftertreatment starting in model year 1987.
This standard applied only for gasolinefueled engines through model year 1997.
Starting in model year 1998, the same
standard applied for engines fueled by
methanol, LPG, and natural gas. The idle CO
standard no longer applied for engines
certified to meet onboard diagnostic
requirements starting in model year 2005.
(2) Methanol-fueled compression-ignition
engines starting in model year 1990. This
standard also applied for natural gas and LPG
engines starting in model year 1997. The idle
CO standard no longer applied for engines
certified to meet onboard diagnostic
requirements starting in model year 2007.
(c) Crankcase emissions. The requirement
to design engines to prevent crankcase
emissions applied starting with the following
engines:
(1) Spark-ignition engines starting in model
year 1968. This standard applied only for
gasoline-fueled engines through model year
1989, and applied for spark-ignition engines
using other fuels starting in model year 1990.
(2) Naturally aspirated diesel-fueled
engines starting in model year 1985.
(3) Methanol-fueled compression-ignition
engines starting in model year 1990.
(4) Naturally aspirated gaseous-fueled
engines starting in model year 1997, and all
other gaseous-fueled engines starting in 1998.
(d) Early steady-state standards. The
following criteria standards applied to heavyduty engines based on steady-state
measurement procedures:
TABLE 1 OF APPENDIX A—EARLY STEADY-STATE EMISSION STANDARDS FOR HEAVY-DUTY ENGINES
Pollutant
Model year
1970–1973 .........................
1974–1978 .........................
1979–1984 a ......................
a An
Fuel
gasoline .............................
gasoline and diesel ...........
gasoline and diesel ...........
HC
NOX + HC
CO
275 ppm ............................
...........................................
...........................................
...........................................
16 g/hp·hr ..........................
5 g/hp·hr for diesel; 5.0 g/
hp·hr for gasoline.
1.5 volume percent.
40 g/hp·hr.
25 g/hp·hr.
optional NOX + HC standard of 10 g/hp·hr applied in 1979 through 1984 in conjunction with a separate HC standard of 1.5 g/hp·hr.
(e) Transient emission standards for sparkignition engines. The following criteria
standards applied for spark-ignition engines
based on transient measurement using the
test procedures in 40 CFR part 86, subpart N.
Starting in model year 1991, manufacturers
could generate or use emission credits for
NOX and NOX + NMHC standards. Table 2
to this appendix follows:
TABLE 2 OF APPENDIX A—TRANSIENT EMISSION STANDARDS FOR SPARK-IGNITION ENGINES a b
Pollutant
(g/hp·hr)
Model year
HC
1985–1987 .......................................................................................................
1988–1990 .......................................................................................................
1991–1997 .......................................................................................................
1998–2004 c .....................................................................................................
2005–2007 .......................................................................................................
CO
1.1
1.1
1.1
1.1
........................
14.4
14.4
14.4
14.4
14.4
NOX
NOX + NMHC
10.6
6.0
5.0
4.0
........................
........................
........................
........................
........................
d 1.0
a Standards applied only for gasoline-fueled engines through model year 1989. Standards started to apply for methanol in model year 1990,
and for LPG and natural gas in model year 1998.
b Engines intended for installation only in heavy-duty vehicles above 14,000 pounds GVWR were subject to an HC standard of 1.9 g/hp·hr for
model years 1987 through 2004, and a CO standard of 37.1 g/hp·hr for model years 1987 through 2007. In addition, for model years 1987
through 2007, up to 5 percent of a manufacturer’s sales of engines intended for installation in heavy-duty vehicles at or below 14,000 pounds
GVWR could be certified to the alternative HC and CO standards.
c For natural gas engines in model years 1998 through 2004, the NO standard was 5.0 g/hp·hr; the HC standards were 1.7 g/hp·hr for enX
gines intended for installation only in vehicles above 14,000 pounds GVWR, and 0.9 g/hp·hr for other engines.
d Manufacturers could delay the 1.0 g/hp·hr NO + NMHC standard until model year 2008 by meeting an alternate NO + NMHC standard of
X
X
1.5 g/hp·hr applied for model years 2004 through 2007.
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(f) Transient emission standards for
compression-ignition engines. The following
criteria standards applied for compressionignition engines based on transient
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measurement using the test procedures in 40
CFR part 86, subpart N. Starting in model
year 1991, manufacturers could generate or
use emission credits for NOX, NOX + NMHC,
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and PM standards. Table 3 to this appendix
follows:
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TABLE 3 OF APPENDIX A—TRANSIENT EMISSION STANDARDS FOR COMPRESSION-IGNITION ENGINES a
Pollutant
(g/hp·hr)
Model year
HC
1985–1987 ..............................................
1988–1989 ..............................................
1990 ........................................................
1991–1992 ..............................................
1993 ........................................................
1994–1995 ..............................................
1996–1997 ..............................................
1998–2003 ..............................................
2004–2006 ..............................................
CO
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
....................
15.5
15.5
15.5
15.5
15.5
15.5
15.5
15.5
15.5
NOX
NOX + NMHC
10.7
10.7
6.0
5.0
5.0
5.0
5.0
4.0
....................
........................
........................
........................
........................
........................
........................
........................
........................
c 2.4
PM
0.60
0.60
0.25
0.25
0.10
0.10
0.10
0.10
truck,
truck,
truck,
truck,
truck,
0.10
0.07
0.05
0.05
0.05
bus.
urban
urban
urban
urban
bus.
bus.b
bus.b
bus.b
a Standards applied only for diesel-fueled engines through model year 1989. Standards started to apply for methanol in model year 1990, and
for LPG and natural gas in model year 1997. An alternate HC standard of 1.2 g/hp·hr applied for natural gas engines for model years 1997
through 2003.
b The in-use PM standard for urban bus engines in model years 1996 through 2006 was 0.07 g/hp·hr.
c An optional NO + NMHC standard of 2.5 g/hp·hr applied in 2004 through 2006 in conjunction with a separate NMHC standard of 0.5 g/hp·hr.
X
Appendix B of Part 1036—Transient
Duty Cycles
tkelley on DSK125TN23PROD with RULES2
(a) This appendix specifies transient test
intervals and duty cycles for the engine and
powertrain testing described in §§ 1036.512
and 1036.514, as follows:
(1) The transient test intervals and duty
cycle for testing engines involves a schedule
of normalized engine speed and torque
values.
(2) The transient test intervals and duty
cycles for powertrain testing involves a
VerDate Sep<11>2014
01:01 Jan 24, 2023
Jkt 259001
schedule of vehicle speeds and road grade.
Determine road grade at each point based on
the peak rated power of the powertrain
system, Prated, determined in § 1036.520 and
road grade coefficients using the following
equation: Road grade = a · P2rated + b · Prated
+c
(3) The operating schedules in this
appendix in some cases eliminate repetitive
information by omitting 1 Hz records where
there is no change in values. Perform testing
by continuing to operate at the last specified
PO 00000
Frm 00264
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Sfmt 4700
values until the operating schedule shows a
change in values. The official operating
schedule for testing, cycle validation, and
other purposes includes both the specified
and omitted values.
(b) The following transient test interval
applies for spark-ignition engines and
powertrains when testing over the duty cycle
specified in § 1036.512:
Table 1 of Appendix B—Transient Test
Interval for Spark-Ignition Engines and
Powertrains Under § 1036.512
E:\FR\FM\24JAR2.SGM
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Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
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Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
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VerDate Sep<11>2014
01:01 Jan 24, 2023
Jkt 259001
powertrains when testing over the duty cycle
specified in § 1036.512:
PO 00000
Frm 00278
Fmt 4701
Sfmt 4700
Table 2 of Appendix B—Transient Test
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E:\FR\FM\24JAR2.SGM
24JAR2
ER24JA23.176
tkelley on DSK125TN23PROD with RULES2
(c) The following transient test interval
applies for compression-ignition engines and
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
tkelley on DSK125TN23PROD with RULES2
1
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VerDate Sep<11>2014
01:01 Jan 24, 2023
En2ine testin!!:
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E:\FR\FM\24JAR2.SGM
24JAR2
ER24JA23.177
Record
(seconds)
4573
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
80
50
46.83
35.63
32.48
26.79
24.94
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131
132
133
134
135
146
147
148
149
157
158
159
160
161
162
163
164
183
184
185
tkelley on DSK125TN23PROD with RULES2
186
187
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
01:01 Jan 24, 2023
(')
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5.51
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4.12
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20
11.73
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73.41
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90
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24JAR2
ER24JA23.178
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VerDate Sep<11>2014
01:01 Jan 24, 2023
88.55
89.29
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24JAR2
ER24JA23.179
tkelley on DSK125TN23PROD with RULES2
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
405
406
407
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411
412
413
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415
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Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
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Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
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24JAR2
ER24JA23.183
tkelley on DSK125TN23PROD with RULES2
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
707
708
709
710
711
712
713
714
715
716
717
718
719
720
721
722
723
724
725
726
727
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VerDate Sep<11>2014
01:01 Jan 24, 2023
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01:01 Jan 24, 2023
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2.131E-02
2.131E-02
2.131E-02
2.131E-02
2.131E-02
2.131E-02
2.131E-02
2.131E-02
2.131E-02
2.131E-02
2.131E-02
2.131E-02
2.131E-02
2.131E-02
2.131E-02
2.131E-02
2.131E-02
2.131E-02
2.131E-02
2.131E-02
2.131E-02
2.131E-02
2.131E-02
2.131E-02
2.131E-02
2.131E-02
2.131E-02
2.131E-02
5.686E-03
-9.944E-03
-2.557E-02
-2.557E-02
-2.557E-02
-2.557E-02
-2.557E-02
-2.557E-02
-2.557E-02
-2.557E-02
-2.557E-02
-2.557E-02
-2.557E-02
-2.557E-02
E:\FR\FM\24JAR2.SGM
6.967E+00
6.967E+00
6.967E+00
6.967E+00
6.967E+00
6.967E+00
6.967E+00
6.967E+00
6.967E+00
6.967E+00
6.967E+00
6.967E+00
6.967E+00
6.967E+00
6.967E+00
6.967E+00
6.967E+00
6.967E+00
6.967E+00
6.967E+00
6.967E+00
2.322E+00
-2.322E+00
-6.967E+00
-6.967E+00
-6.967E+00
-6.967E+00
-6.967E+00
-6.967E+00
-6.967E+00
-6.967E+00
-6.967E+00
-6.967E+00
-6.967E+00
-6.967E+00
-6.967E+00
-6.967E+00
-6.967E+00
-6.967E+00
-6.967E+00
-6.967E+00
-6.967E+00
-6.967E+00
-6.967E+00
-6.967E+00
-6.967E+00
-6.967E+00
-6.967E+00
-6.967E+00
-6.967E+00
-6.967E+00
-6.967E+00
-6.967E+00
-6.967E+00
-6.967E+00
-6.967E+00
-6.967E+00
-6.967E+00
-3.784E+00
-6.018E-01
2.581E+00
2.581E+00
2.581E+00
2.581E+00
2.581E+00
2.581E+00
2.581E+00
2.581E+00
2.581E+00
2.581E+00
2.581E+00
2.581E+00
24JAR2
ER24JA23.187
942
943
944
945
946
947
948
949
950
951
952
953
954
4583
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
1,051
1,059
1,060
1,061
1,062
1 063
1,064
1,065
1,066
1 085
1,086
1,087
1,088
1 089
1,115
1,116
1,117
1,118
1,119
1,120
1,121
1,122
1,123
1,124
1,125
1,126
1,127
1,128
1,129
1,130
1,131
1,132
1,133
1134
1,135
1,136
1,137
1138
1,139
1,140
1,141
1142
1,143
1,144
1,145
1,146
1,147
1,148
1,149
1,150
1,151
1,152
1,153
1,154
1,155
1,156
1,157
1,158
1,159
1,160
1 161
1,162
1,163
1,164
1 165
1,166
1,167
1,168
1,169
1,170
1,199
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
27.95
36.74
39.29
41.44
45.57
59.52
66.99
80.22
86.41
86.53
84.46
88.54
89.29
89.29
89.29
90.16
89.92
89.29
85.86
85.51
84.42
86.48
88.55
89.29
90.9
77.27
56.75
50
41.07
37.38
34.21
32.13
27.71
22.64
20.58
16.25
11.46
9.02
3.38
1.32
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0.21
30
26.78
20
20
4.12
0
0
20
20
11.73
0
0
73.41
90
81.3
90
90
90
82.41
80
90
90
93.88
50.94
17.02
28.6
39.83
30
26.69
20
20
36.06
40
30
32.75
35.68
30
44.93
50
(')
(')
(')
(')
45.18
78.47
80
80
80
60.97
27.34
43.71
68.95
68.95
44.28
0
0
0
0
0
0
0
24.97
17.16
6.2
10
10
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
2.83
5.87
8.67
11.47
14.26
16.91
18.33
19.35
21.55
24.84
26.81
28.36
30.31
30.82
30.86
31.82
33.33
34.2
33.82
33.51
33.87
34.7
36.14
37.6
38.09
38.13
38.05
37.47
36.69
35.89
35.06
34.63
34.13
33.15
32.12
31.02
29.82
28.41
26.91
25.53
24.21
22.88
18.4
13.93
9.45
4.98
0.5
0
0
0
0
0
0
0
3.066E-05
3.066E-05
3.066E-05
3.066E-05
3.066E-05
3.066E-05
3.066E-05
3.066E-05
3.066E-05
3.066E-05
3.066E-05
3.066E-05
3.066E-05
3.066E-05
3.066E-05
3.066E-05
3.066E-05
3.066E-05
3.066E-05
3.066E-05
3.066E-05
3.066E-05
3.066E-05
3.066E-05
3.066E-05
3.066E-05
3.066E-05
3.066E-05
2.397E-05
1.729E-05
1.060E-05
1.060E-05
1.060E-05
1.060E-05
1.060E-05
1.060E-05
1.060E-05
1.060E-05
1.060E-05
1.060E-05
1.060E-05
1.060E-05
3.535E-06
-3.535E-06
-1.060E-05
-1.060E-05
-1.060E-05
-1.060E-05
-1.060E-05
-1.060E-05
-1.060E-05
-1.060E-05
-1.060E-05
-1.060E-05
-1.060E-05
-1.060E-05
-1.060E-05
-1.060E-05
-1.060E-05
-1.060E-05
-1.060E-05
-1.060E-05
-1.060E-05
-7.069E-06
-3.535E-06
0
0
0
0
0
0
-2.557E-02
-2.557E-02
-2.557E-02
-2.557E-02
-2.557E-02
-2.557E-02
-2.557E-02
-2.557E-02
-2.557E-02
-2.557E-02
-2.557E-02
-2.557E-02
-2.557E-02
-2.557E-02
-2.557E-02
-2.557E-02
-2.557E-02
-2.557E-02
-2.557E-02
-2.557E-02
-2.557E-02
-2.557E-02
-2.557E-02
-2.557E-02
-2.557E-02
-2.557E-02
-2.557E-02
-2.557E-02
-2.025E-02
-1.494E-02
-9.616E-03
-9.616E-03
-9.616E-03
-9.616E-03
-9.616E-03
-9.616E-03
-9.616E-03
-9.616E-03
-9.616E-03
-9.616E-03
-9.616E-03
-9.616E-03
-3.205E-03
3.205E-03
9.616E-03
9.616E-03
9.616E-03
9.616E-03
9.616E-03
9.616E-03
9.616E-03
9.616E-03
9.616E-03
9.616E-03
9.616E-03
9.616E-03
9.616E-03
9.616E-03
9.616E-03
9.616E-03
9.616E-03
9.616E-03
9.616E-03
6.411E-03
3.205E-03
0
0
0
0
0
0
2.581E+00
2.581E+00
2.581E+00
2.581E+00
2.581E+00
2.581E+00
2.581E+00
2.581E+00
2.581E+00
2.581E+00
2.581E+00
2.581E+00
2.581E+00
2.581E+00
2.581E+00
2.581E+00
2.581E+00
2.581E+00
2.581E+00
2.581E+00
2.581E+00
2.581E+00
2.581E+00
2.581E+00
2.581E+00
2.581E+00
2.581E+00
2.581E+00
2.539E+00
2.498E+00
2.457E+00
2.457E+00
2.457E+00
2.457E+00
2.457E+00
2.457E+00
2.457E+00
2.457E+00
2.457E+00
2.457E+00
2.457E+00
2.457E+00
8.188E-01
-8.188E-01
-2.457E+00
-2.457E+00
-2.457E+00
-2.457E+00
-2.457E+00
-2.457E+00
-2.457E+00
-2.457E+00
-2.457E+00
-2.457E+00
-2.457E+00
-2.457E+00
-2.457E+00
-2.457E+00
-2.457E+00
-2.457E+00
-2.457E+00
-2.457E+00
-2.457E+00
-1.638E+00
-8.188E-0l
0
0
0
0
0
0
aclosed throttle motoring.
VerDate Sep<11>2014
01:01 Jan 24, 2023
Jkt 259001
PO 00000
Frm 00290
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Sfmt 4725
E:\FR\FM\24JAR2.SGM
24JAR2
ER24JA23.188
tkelley on DSK125TN23PROD with RULES2
4584
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
Record
(seconds)
1
2
3
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
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100
101
102
103
104
105
106
107
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109
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111
112
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115
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tkelley on DSK125TN23PROD with RULES2
118
119
120
121
122
123
124
125
126
VerDate Sep<11>2014
01:01 Jan 24, 2023
Table 3 of Appendix B—Transient Duty
Cycle for Compression-Ignition Engines and
Powertrains Under § 1036.514
Eneine testine
Normalized
Normalized
revolntions per minute
torque
(oercent)
(oercent)
0
0
0
0
0
0
0
0
5
3
7
10
15.1
16.5
28.3
10.4
46
11.1
12.3
66.5
37.6
1
54.6
20.7
15.9
76.6
47.9
2
64.7
36.4
77.4
29.6
28.2
2.9
48.4
54.9
72.1
17.7
82.5
10.7
1.1
60.2
(')
64.4
(")
67.8
62.7
12
47
28.9
(')
52.3
(')
54.5
(')
54.7
(')
53.6
(')
50.4
(")
46
(')
44.1
(")
42.5
(')
42.4
(')
43
(')
42.5
(')
41.4
(')
41.6
(')
42.1
(")
41.4
(")
40.6
(')
38.2
35.4
0.8
34
2.8
33
4.5
32.3
5.3
31.5
0
(")
28.9
(')
28.8
(")
24.9
(')
19.1
(')
29.8
(')
20.6
(')
14.7
19.7
16.8
(')
21.8
(")
15.2
24.8
10.6
20.5
9.5
19.7
15.6
(')
8.5
Jkt 259001
PO 00000
Frm 00291
Vehicle speed
(mi/hr)
Fmt 4701
0
0
0
0
0
0
2.81
3.37
4.13
5.01
4.76
5.82
7.07
6.8
8.13
9.59
9.11
11.38
14.2
15.43
16.12
16.88
17.38
17.72
18.17
19.23
19.66
19.7
19.49
18.89
18.06
17.69
17.39
17.38
17.5
17.39
17.18
17.21
17.31
17.18
17.06
16.57
16.04
15.78
15.59
15.45
15.31
14.85
14.84
14.1
13.06
11.8
10.43
9.55
9.1
8.39
7.62
6.59
5.05
4.15
3.29
Sfmt 4725
Powertrain testine
Road erade coefficients
a
b
C
0
-4.441E-06
-6.661E-06
-6.661E-06
-6.661E-06
-6.661E-06
-6.661E-06
-6.661E-06
-6.661E-06
-6.661E-06
-6.661E-06
-6.661E-06
-6.661E-06
-6.661E-06
-6.661E-06
-6.661E-06
-6.661E-06
-6.661E-06
-6.661E-06
-6.661E-06
-6.661E-06
-6.661E-06
-6.661E-06
-6.661E-06
-6.661E-06
-6.661E-06
-6.661E-06
-6.661E-06
-6.661E-06
-6.661E-06
-6.661E-06
-6.661E-06
-6.661E-06
-6.661E-06
-6.661E-06
-6.661E-06
-6.661E-06
-6.661E-06
-2.220E-06
2.220E-06
6.661E-06
6.661E-06
6.661E-06
6.661E-06
6.661E-06
6.661E-06
6.661E-06
6.661E-06
6.661E-06
6.661E-06
6.661E-06
6.661E-06
6.661E-06
6.661E-06
6.661E-06
6.661E-06
6.661E-06
6.661E-06
6.661E-06
6.661E-06
6.661E-06
0
-1.l0lE-03
-1.651E-03
-1.651E-03
-1.651E-03
-1.651E-03
-1.651E-03
-1.651E-03
-1.651E-03
-1.651E-03
-1.651E-03
-1.651E-03
-1.651E-03
-1.651E-03
-1.651E-03
-1.651E-03
-1.651E-03
-1.651E-03
-1.651E-03
-1.651E-03
-1.651E-03
-1.651E-03
-1.651E-03
-1.651E-03
-1.651E-03
-1.651E-03
-1.651E-03
-1.651E-03
-1.651E-03
-1.651E-03
-1.651E-03
-1.651E-03
-1.651E-03
-1.651E-03
-1.651E-03
-1.651E-03
-1.651E-03
-1.651E-03
-5.503E-04
5.503E-04
1.651E-03
1.651E-03
1.651E-03
1.651E-03
1.651E-03
1.651E-03
1.651E-03
1.651E-03
1.651E-03
1.651E-03
1.651E-03
1.651E-03
1.651E-03
1.651E-03
1.651E-03
1.651E-03
1.651E-03
1.651E-03
1.651E-03
1.651E-03
1.651E-03
0
-8.083E-02
-1.213E-01
-1.213E-01
-1.213E-01
-1.213E-01
-1.213E-01
-1.213E-01
-1.213E-01
-1.213E-01
-1.213E-01
-1.213E-01
-1.213E-01
-1.213E-01
-1.213E-01
-1.213E-01
-1.213E-01
-1.213E-01
-1.213E-01
-1.213E-01
-1.213E-01
-1.213E-01
-1.213E-01
-1.213E-01
-1.213E-01
-1.213E-01
-1.213E-01
-1.213E-01
-1.213E-01
-1.213E-01
-1.213E-01
-1.213E-01
-1.213E-01
-1.213E-01
-1.213E-01
-1.213E-01
-1.213E-01
-1.213E-01
-4.042E-02
4.042E-02
1.213E-01
1.213E-01
1.213E-01
1.213E-01
1.213E-01
1.213E-01
1.213E-01
1.213E-01
1.213E-01
1.213E-01
1.213E-01
1.213E-01
1.213E-01
1.213E-01
1.213E-01
1.213E-01
1.213E-01
1.213E-01
1.213E-01
1.213E-01
1.213E-01
E:\FR\FM\24JAR2.SGM
24JAR2
ER24JA23.189
(d) The following transient duty cycle
applies for compression-ignition engines and
powertrains when testing under § 1036.514:
4585
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
199
200
201
202
206
207
208
209
210
VerDate Sep<11>2014
01:01 Jan 24, 2023
0
0.5
0
0.5
1.7
6.7
6.5
6.5
6.6
6
4.5
3.4
8
17.4
28.3
35.4
51
62
32.4
58.1
89.1
32.4
38.6
48.9
61.4
70.7
45.7
49
57.5
66.7
48.7
44.5
45
44.3
46.4
48.3
48.2
47.6
46.6
45.1
44
42.4
41.7
37.9
32.7
20.8
18.8
16.3
14.1
6.7
0.1
0
0
0
0
1.2
2
5.1
4.6
0
0
0
0
0
0
0
0
0
1.1
5.9
6.7
7
Jkt 259001
PO 00000
0
5.4
0
5.7
9.8
14.6
12
9.8
8.6
8.1
7.3
8.2
17
8
6.2
9.6
9.7
10.6
1
24.4
27.9
3
17.1
19.8
18.7
14.8
0.8
20.7
23.4
22.1
5.8
14.3
6.9
1.5
19.2
6.9
5.8
5.8
4
3.6
2.9
3.4
1
(')
(')
(')
13.7
3.5
5.3
1.3
5.9
0
0
0
0
6.3
9.9
12
8.7
0
0
0
0
0
0
0
0
0
9.2
22
24.1
18.6
Frm 00292
Fmt 4701
2.77
2.69
2.45
2.08
1.69
1.64
1.83
2.02
2.14
2.21
2.21
2.22
2.44
2.91
3.38
3.68
4.35
4.82
4.49
6.01
7.71
7.32
8.08
9.02
10.16
11.03
10.91
11.51
12.49
13.56
13.8
13.91
14
13.91
14.19
14.48
14.47
14.38
14.24
14.02
13.86
13.63
13.52
12.97
12.22
10.49
8
5.87
4.27
2.95
1.76
0.96
0
0
0
0
0.14
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ER24JA23.190
tkelley on DSK125TN23PROD with RULES2
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VerDate Sep<11>2014
01:01 Jan 24, 2023
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24JAR2
ER24JA23.191
tkelley on DSK125TN23PROD with RULES2
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
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VerDate Sep<11>2014
01:01 Jan 24, 2023
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ER24JA23.192
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24JAR2
ER24JA23.193
tkelley on DSK125TN23PROD with RULES2
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
548
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Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
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01:01 Jan 24, 2023
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Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
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Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
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ER24JA23.200
tkelley on DSK125TN23PROD with RULES2
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24JAR2
ER24JA23.201
tkelley on DSK125TN23PROD with RULES2
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
1203
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VerDate Sep<11>2014
01:01 Jan 24, 2023
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VerDate Sep<11>2014
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24JAR2
ER24JA23.203
tkelley on DSK125TN23PROD with RULES2
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
1350
1351
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01:01 Jan 24, 2023
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24JAR2
ER24JA23.204
tkelley on DSK125TN23PROD with RULES2
4600
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01:01 Jan 24, 2023
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tkelley on DSK125TN23PROD with RULES2
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
1577
1578
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24JAR2
ER24JA23.206
tkelley on DSK125TN23PROD with RULES2
4602
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
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tkelley on DSK125TN23PROD with RULES2
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24JAR2
ER24JA23.210
tkelley on DSK125TN23PROD with RULES2
4606
2242
2298
2299
2300
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2302
2303
2304
2305
2306
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VerDate Sep<11>2014
01:01 Jan 24, 2023
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24JAR2
ER24JA23.211
tkelley on DSK125TN23PROD with RULES2
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
2369
2370
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2440
VerDate Sep<11>2014
01:01 Jan 24, 2023
36.4
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33.2
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28.7
23.6
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36
36.6
32.9
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18.1
33
19.4
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20.7
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13.9
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14.2
16.4
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23.7
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27.2
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34.4
44.5
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58
50.3
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38.9
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36.4
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PO 00000
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Fmt 4701
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24JAR2
ER24JA23.212
tkelley on DSK125TN23PROD with RULES2
4608
2441
2442
2443
2444
2445
2446
2447
2448
2449
2450
2451
2452
2453
2454
2455
2456
2457
2458
2459
2460
2461
2462
2463
2464
2465
2466
2467
2468
2469
2470
2471
2472
2473
2474
2475
2476
2477
2478
2479
2480
2481
2482
2483
2484
2485
2486
2487
2488
2489
2490
2491
2492
2493
2494
2495
2496
2497
2498
2499
2500
2501
2502
2503
2504
2505
2506
2507
2508
2509
2510
2511
2512
VerDate Sep<11>2014
01:01 Jan 24, 2023
61.4
30.4
31
31.7
32.1
32.1
31.8
31.2
30.8
29.5
28.4
28.4
29.1
29.8
30.6
31.6
32.4
33.4
34.2
35
35.8
36
35.9
35.6
34.9
34
33.3
33.2
33.6
34.4
34.9
34.8
34.7
34.3
34.4
33.6
30.3
28.4
26.7
26.4
27.2
30
32
33.1
33.4
34.1
34.2
34.9
36.9
38.1
40.2
42.4
42.9
42.5
42.5
42.7
42.8
42.9
43
43.2
43.5
44.2
44.1
44
44
43.4
43.1
42.6
41.7
41.2
40.8
40.7
Jkt 259001
PO 00000
19
2.9
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30.6
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(")
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7.4
7.3
(')
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(')
(')
(')
(')
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16.5
14.2
38.9
47.8
38.6
40.6
45.1
38.1
60.8
(')
1
(')
11.3
37.8
60.2
78.9
65.3
11.8
25.9
31
0.5
47.5
39.9
44.3
62.9
52.1
4.8
12.5
17
28
15
17.8
21.5
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24.6
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(')
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Frm 00315
Fmt 4701
34.46
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35.46
35.55
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36.12
37
37.5
38.31
39.27
39.53
39.36
39.34
39.43
39.5
39.51
39.57
39.64
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24JAR2
ER24JA23.213
tkelley on DSK125TN23PROD with RULES2
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
2513
2514
2515
2516
2517
2518
2519
2520
2521
2522
2523
2524
2525
2526
2527
2528
2529
2530
2531
2532
2533
2534
2535
2536
2537
2538
2539
2540
2541
2542
2543
2544
2545
2546
2547
2548
2549
2550
2551
2552
2553
2554
2555
2556
2557
2558
2559
2560
2561
2562
2563
2564
2565
2566
2567
2568
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2575
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2577
2578
2579
2580
2581
2582
2583
2584
VerDate Sep<11>2014
01:01 Jan 24, 2023
39.8
39
39.3
38.9
38.5
38
37.3
36.4
35.3
34.1
32.8
30.7
28.9
27.8
26.7
26.4
26.8
27.1
27.6
28.3
28.6
29.3
30.6
31.9
31.6
32.1
32.6
32
32
32.1
31.3
30.3
29.5
27.9
26.1
24.8
23.1
22.3
24.3
25.9
26.8
27.5
28.3
29
29.3
29.8
30.4
30.5
30.4
30
29.1
28.4
28.1
28.1
29.1
30.3
31.5
32.4
33.7
35.1
36.2
36.2
36.2
36.8
37.4
37.8
38
38.1
38.2
37.7
37.7
38.4
Jkt 259001
PO 00000
(')
14.7
24.9
(')
15.5
(')
7
(')
(')
(')
(')
(')
(')
(')
(')
20
24.1
15.6
29.9
31.9
14.2
37.8
43.6
34.4
0.9
38.6
0.8
(')
20
2.5
(')
(')
(')
(')
(')
(')
39.1
56.9
68.3
40.5
24.7
38.9
44.5
26
28.1
33.5
16.3
17.6
9.3
1
(')
11.9
(')
30.8
37.6
40.6
24.7
37.8
44.2
37.5
38.5
(')
31
24.9
26.1
25.3
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20.9
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(')
29.6
21.6
Frm 00316
Fmt 4701
38.3
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37.69
37.49
37.22
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35.34
34.5
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33.83
34.36
34.91
34.86
35
35.28
35.02
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35.06
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30.88
31.7
32.4
32.8
33.07
33.4
33.71
33.82
34.06
34.31
34.34
34.34
34.16
33.82
33.48
33.38
33.33
33.75
34.26
34.77
35.1
35.63
36.22
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36.77
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37.21
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37.63
Sfmt 4725
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24JAR2
ER24JA23.214
tkelley on DSK125TN23PROD with RULES2
4610
2585
2586
2587
2588
2589
2590
2591
2592
2593
2594
2595
2596
2597
2598
2599
2600
2601
2602
2603
2604
2605
2606
2607
2608
2609
2610
2611
2612
2613
2614
2615
2616
2617
2618
2619
2620
2621
2622
2623
2624
2625
2626
2627
2628
2629
2630
2631
2632
2633
2634
2635
2636
2637
2638
2639
2640
2641
2642
2643
2644
2645
2646
2647
2648
2649
2650
2651
2652
2653
2654
2655
2656
VerDate Sep<11>2014
01:01 Jan 24, 2023
38.7
39.2
39.8
40.2
40.4
40.9
41.7
41.5
41
40.4
39.7
39.3
38.8
38.5
38.4
38.6
39.1
39
38.9
40
40.2
41
42.9
42.5
41.2
40.9
40.9
40.4
40.2
40.4
40.9
41.1
41.8
43.1
43.1
43.6
44.9
44.2
42.8
42.2
41.8
41.4
41.2
40.8
40.3
40.2
40.2
40
40.2
40.4
40.7
41.2
41.5
41.8
42
41.6
41
41.2
41.4
41.5
41.4
41.5
41.6
41.7
41.9
41
40.9
41.2
41.5
41.8
41.8
42
Jkt 259001
PO 00000
19.5
28.1
27.4
21.7
21.5
32.8
44.7
(')
29.5
12.9
22.7
22.7
21.6
34.9
21.9
31.5
10.7
9.8
4.6
37.2
(')
41.4
36
(')
(')
23.2
8.6
7.5
13.8
23.4
31.8
21.4
39
38.6
5.1
42.2
40.6
(')
(')
29.3
13.5
30.6
15.3
26.4
21.9
30.7
28.1
26.8
36
30.7
38.9
36.4
36.5
35.6
35.8
13.2
22.6
36.5
29.7
21.1
21.8
20.2
24
21.9
25.3
(')
36.6
14.7
32.6
21.5
24.1
26.5
Frm 00317
Fmt 4701
37.75
37.96
38.21
38.41
38.48
38.66
38.99
38.97
38.69
38.48
38.17
38
37.81
37.67
37.65
37.73
37.96
37.89
37.88
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24JAR2
ER24JA23.215
tkelley on DSK125TN23PROD with RULES2
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
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tkelley on DSK125TN23PROD with RULES2
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VerDate Sep<11>2014
01:01 Jan 24, 2023
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VerDate Sep<11>2014
01:01 Jan 24, 2023
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24JAR2
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tkelley on DSK125TN23PROD with RULES2
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
2802
2803
2804
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tkelley on DSK125TN23PROD with RULES2
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VerDate Sep<11>2014
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VerDate Sep<11>2014
01:01 Jan 24, 2023
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Jkt 259001
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24JAR2
ER24JA23.219
tkelley on DSK125TN23PROD with RULES2
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
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01:01 Jan 24, 2023
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45.9
45.5
45.4
45
Jkt 259001
PO 00000
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68.7
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Frm 00322
Fmt 4701
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39.59
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24JAR2
ER24JA23.220
tkelley on DSK125TN23PROD with RULES2
4616
3018
3019
3020
3021
3022
3023
3024
3025
3026
3027
3028
3029
3030
3031
3032
3033
3034
3035
3036
3037
3038
3039
3040
3041
3042
3043
3044
3045
3046
3047
3048
3049
3050
3051
3052
3053
3054
3055
3056
3057
3058
3059
3060
3061
3062
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3066
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3068
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3070
3071
3072
3073
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3075
3076
3077
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3080
3081
3082
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3085
3086
3087
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3089
VerDate Sep<11>2014
01:01 Jan 24, 2023
44.3
43.8
44.9
48.1
51
52.9
53.3
52.8
52.1
51.5
50.8
49.9
48.4
47.7
48.2
48.7
47.7
45.6
45.8
47
47.1
46.7
46.4
46.6
47.3
46.3
44.9
43.6
44
44.4
44.8
44.9
45.1
44.8
44.8
45.4
44.5
44
45.2
45.5
45
47
45.8
45.6
45.2
44.2
42.6
41.2
39.6
37.3
35.6
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27.2
24.8
21.8
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35.2
31.2
27.6
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27
25.1
Jkt 259001
PO 00000
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(')
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16.5
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Fmt 4701
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38.22
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36.53
36.11
35.63
34.99
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33.44
33.59
33.36
33.07
32.09
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24JAR2
ER24JA23.221
tkelley on DSK125TN23PROD with RULES2
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
20
34.3
25.8
22.1
20.7
19
34
26.1
11.7
14.6
2.1
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0
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62.1
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54.6
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76.1
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51.4
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48.6
47.3
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49.6
52.5
54.8
56.1
57
57.9
58
34.6
34.3
34.2
34.8
35.3
36.1
37.2
38.1
38.8
39.5
40.2
40.9
41.2
42
43.4
46.2
50.5
53.9
54.1
3090
3091
3092
3093
3094
3095
3096
3097
3098
3099
3100
3101
3102
3103
3124
3125
3126
3127
3128
3129
3130
3131
3132
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3141
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3175
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3178
3179
3180
3181
VerDate Sep<11>2014
01:01 Jan 24, 2023
Jkt 259001
PO 00000
(')
15.3
(')
(')
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37.5
78.9
1.9
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61.6
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0.8
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4.9
14
26
14.1
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(')
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20.5
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30.5
32.4
28.6
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27
23.3
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Frm 00324
Fmt 4701
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33.87
33.8
33.67
33.61
33.83
34.04
34.35
34.77
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24JAR2
ER24JA23.222
tkelley on DSK125TN23PROD with RULES2
4618
3182
3183
3184
3185
3186
3187
3188
3189
3190
3191
3192
3193
3194
3195
3196
3197
3198
3199
3200
3201
3202
3203
3204
3205
3206
3207
3208
3209
3210
3211
3212
3213
3214
3215
3216
3217
3218
3219
3220
3221
3222
3223
3224
3225
3226
3227
3228
3229
3230
3231
3232
3233
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3235
3236
3237
3238
3239
3240
3241
3242
3243
3244
3245
3246
3247
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3249
3250
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3252
3253
VerDate Sep<11>2014
01:01 Jan 24, 2023
53.5
51.9
50.3
48.4
47
46
44.6
42.5
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35.1
33
31.5
30.8
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21.4
33.8
20.7
32
24
19.9
40.2
43.3
49.5
52.6
56.1
57.4
54.3
51
47.8
44.7
41
37.3
31.4
20.8
34.5
29
22.3
13.8
21.9
16.8
18.1
19.5
20.9
21.1
16.2
19.6
13.5
18.2
13.9
20.5
33.4
43.5
54.4
66.2
43.1
54
69.3
65.5
50
62.2
60.4
33.7
27.5
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23.9
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24.2
35.3
Jkt 259001
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24JAR2
ER24JA23.223
tkelley on DSK125TN23PROD with RULES2
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
3254
3255
3256
3257
3258
3259
3260
3261
3262
3263
3264
3265
3266
3267
3268
3269
3270
3271
3272
3273
3274
3275
3276
3277
3278
3279
3280
3281
3282
3556
3557
3558
3559
3560
3561
3562
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3565
3566
3567
3568
3569
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3574
3575
3576
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3581
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3585
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3589
3590
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3592
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3595
3596
3597
3598
VerDate Sep<11>2014
01:01 Jan 24, 2023
41.6
39.6
37.9
40.2
43.8
47
51.7
60.2
69.7
45
37
29.3
20.4
12.8
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66.8
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48.2
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39.2
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13.5
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0.9
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6.1
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27.3
33.1
31.1
33.3
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75
Jkt 259001
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24JAR2
ER24JA23.224
tkelley on DSK125TN23PROD with RULES2
4620
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6
7.7
25.5
3599
3600
3601
3602
3603
3604
3605
3606
3607
3608
3609
3610
3611
3612
3613
3614
3615
3616
3631
3632
3633
3634
3635
3636
3637
3638
3639
3640
3641
3642
3643
3644
3645
3646
3647
3648
3649
3650
3651
3652
3653
3654
3655
3656
3657
3658
3659
3660
3661
3662
3663
3664
3665
3666
3667
3668
3669
3670
3671
3672
3673
3674
3675
3676
3677
3678
3679
3680
3681
3682
3683
3684
VerDate Sep<11>2014
01:01 Jan 24, 2023
Jkt 259001
PO 00000
13.8
36.6
72.6
57.1
2.7
43.6
(")
(')
(')
(')
(')
7.2
(')
12.5
(')
0
0
0
0
7.1
13.6
22.9
17
9.9
9.9
14
9.6
8.1
14.2
1.2
38.8
8.5
33.7
66.8
0.4
48
82.4
17.4
36
75
25.7
20.3
70.8
80.1
26.6
2.5
15.4
(')
(')
(')
(')
(')
(')
(')
(')
13.1
(')
(')
13.5
4.6
2.1
5.1
7.2
5.4
0
0
0
0
0
24.4
33.4
15.4
Frm 00327
Fmt 4701
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0
0
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2.5
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3.51
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5.08
5.14
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8.06
8.63
12.65
13.06
14.06
17.83
20.25
20.27
22.69
24.95
24.78
26.5
29.27
30.86
30.59
31
30.84
30.33
29.98
29.27
27.91
25.96
24.56
22.84
20.96
19.66
18.32
15.79
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E:\FR\FM\24JAR2.SGM
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24JAR2
ER24JA23.225
tkelley on DSK125TN23PROD with RULES2
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
50.1
77
45.5
96
34.5
59.4
89.5
39.2
56.1
83.3
59.2
61.6
77.6
57.3
53.5
62.9
75
53.6
50.6
56.4
64
69.6
70.6
68
43
44.5
44.4
3685
3686
3687
3688
3689
3690
3691
3692
3693
3694
3695
3696
3697
3698
3699
3700
3701
3702
3703
3704
3705
3706
3707
3708
3709
3710
3711
3712
3713
3714
3715
3716
3717
3718
3719
3720
3721
3722
3723
3724
3725
3726
3727
3728
3729
3730
3731
3732
3733
3734
3735
3736
3737
3738
3739
3740
3741
3742
3743
3744
3745
3746
3747
3748
3749
3750
3751
3752
3753
3754
3755
3756
VerDate Sep<11>2014
01:01 Jan 24, 2023
44
43.1
42.3
41.2
40
38.7
37.5
36
34.9
32.8
29.5
25.9
22.6
19.9
37
32.7
25.5
19.6
31.1
25.9
22.1
36.9
23.5
30.2
15.8
22.3
19.3
15.8
16.9
0
0
0
1.7
7.1
10.3
43
89.3
52.3
101.6
38
65.1
78.5
40.6
60.4
90
Jkt 259001
PO 00000
13
16.7
1.1
52.9
2.6
53.3
33.2
2
63.8
70
0.3
50.6
83.9
6
43.8
79.6
95.3
4.6
46.1
79.9
93.9
37.6
21.5
11.4
12.2
29.6
10.1
7
2
1.1
(')
(')
(')
(')
(')
(")
(')
(')
(')
(')
(')
7.2
(')
(')
4.9
(')
(')
(')
12.8
(')
6.8
(')
3.5
15.3
9.3
8.5
0
0
0
9.1
31.5
21.5
17.4
31.2
1.8
65.3
1.8
55.2
29.8
15.2
67.5
70.2
Frm 00328
Fmt 4701
4.29
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9.89
13.3
13.14
15.5
19.5
20.13
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23.79
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27.36
30.28
31.04
31.22
32.96
35.29
37.14
37.49
37.47
37.14
37.67
37.68
37.52
37.2
36.88
36.45
35.98
35.45
34.98
34.35
33.94
33.13
31.82
30.38
29.06
27.94
27.13
25.82
23.6
21.48
19.84
18.54
17.61
16.17
13.88
11.44
9.74
8.06
6.77
5.41
4.04
2.53
1.29
0
0.06
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24JAR2
ER24JA23.226
tkelley on DSK125TN23PROD with RULES2
4622
3757
3758
3759
3760
3761
3762
3763
3764
3765
3766
3767
3768
3769
3770
3771
3772
3773
3774
3775
3776
3777
3778
3779
3780
3781
3782
3783
3784
3785
3786
3787
3788
3789
3790
3791
3792
3793
3794
3795
3796
3797
3798
3799
3800
3801
3802
3803
3804
3805
3806
3807
3808
3809
3810
3811
3812
3813
3814
3815
3816
3817
3818
3819
3820
3821
3822
3823
3824
3825
3826
3827
3828
VerDate Sep<11>2014
01:01 Jan 24, 2023
60.3
66.9
79.2
51.3
53.4
55.7
55.4
54.3
53.9
54.1
55.6
59.3
63.8
66.4
43.1
43
49.6
55.1
58.9
62.5
64.9
65.7
41.7
40.5
41.2
41.2
41.2
41.6
42.2
42.8
43.8
44.4
45.2
45.7
46.7
47.7
49.1
50.8
52.7
54.7
56.7
58.9
60.1
58
34.9
32.8
32.2
31.2
29.8
28.7
27.3
25.7
24.9
23.7
22.7
21.9
20.7
19.4
38.2
38.1
39.7
41.4
41.8
41.9
42.2
43.4
44.2
44.7
45.1
45.4
45.9
46
Jkt 259001
PO 00000
2.3
60.6
30
1.2
47.7
8.4
(")
1.4
4.1
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18.5
36.6
30.1
18.2
0.4
51.1
81
49
44.6
46.7
25.7
13.7
0.4
31.8
21
7.1
11.4
20.9
21.1
19.8
30.5
17.7
27.6
16.6
31.9
27.1
37.5
40.8
45.9
44.6
46.3
52.6
16.2
(')
(')
3.8
(')
(')
(')
(')
(')
(')
(')
(')
(')
(')
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1.1
22.8
39.3
29.7
14.7
12.7
21.3
31.2
21
18.6
17.6
16.8
18.5
13
Frm 00329
Fmt 4701
20.41
21.82
24.21
24.25
25.13
25.76
25.7
25.43
25.33
25.38
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26.57
27.69
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28.85
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32.61
33.79
34.91
35.71
35.98
35.85
36.07
36.4
36.43
36.39
36.54
36.79
37.01
37.39
37.66
37.98
38.18
38.56
38.96
39.52
40.19
40.94
41.74
42.52
43.37
43.94
43.21
42.38
41.99
41.68
41.2
40.52
39.92
39.25
38.45
37.98
37.42
36.9
36.47
35.88
35.48
35.24
35.17
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36.69
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Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
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ER24JA23.228
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tkelley on DSK125TN23PROD with RULES2
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
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01:01 Jan 24, 2023
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24JAR2
ER24JA23.230
tkelley on DSK125TN23PROD with RULES2
4626
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VerDate Sep<11>2014
01:01 Jan 24, 2023
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24JAR2
ER24JA23.231
tkelley on DSK125TN23PROD with RULES2
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
4899
4900
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01:01 Jan 24, 2023
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24JAR2
ER24JA23.232
tkelley on DSK125TN23PROD with RULES2
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VerDate Sep<11>2014
01:01 Jan 24, 2023
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24JAR2
ER24JA23.233
tkelley on DSK125TN23PROD with RULES2
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
5312
5313
5314
5315
5316
5317
5318
5319
5320
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VerDate Sep<11>2014
01:01 Jan 24, 2023
50.8
54.7
61.2
70.6
82.2
90.7
53
58.2
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68.1
70.3
73.6
74.1
43.6
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35.9
34.1
30.2
23.3
14.2
30.7
19.7
15.1
43.1
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35.7
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24.4
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12.8
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32.6
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Jkt 259001
PO 00000
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24JAR2
ER24JA23.234
tkelley on DSK125TN23PROD with RULES2
4630
5384
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5391
5392
5393
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VerDate Sep<11>2014
01:01 Jan 24, 2023
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24.4
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16.5
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34.8
33.5
31.7
27.1
20
26.2
25.5
33.7
15.9
10.8
9.4
11
15.6
20.1
23.1
27
31.6
36.1
38.7
41.9
47.2
55.4
65.4
72.7
76.7
41.3
39.1
44
50.2
53.4
56.3
60.4
64.7
68
70.9
41
36.5
38
39.9
Jkt 259001
PO 00000
99
58.3
38.7
41
1.4
64.2
86
93.5
60
34.9
45.6
45.8
(")
(')
4.1
(')
(')
4.6
(')
14.2
8.2
(')
(')
(')
(')
9.5
4.5
(')
(')
(')
13.8
2.2
(')
(')
(')
(')
(')
(')
22.1
7.2
15.3
(')
(')
6.8
45
61.7
44.6
47
43
43.2
33
21
36.1
48.6
69.9
71.9
55
33.4
1.5
49.6
79.4
58
43.9
52.2
67.4
61.3
51.4
50.6
6.3
46.3
57.7
59.5
Frm 00337
Fmt 4701
32.05
33.11
33.66
33.95
33.81
33.85
34.03
34.31
34.69
34.86
34.78
34.83
34.87
34.44
33.94
33.58
33.26
32.87
32.62
32.25
32.02
31.92
31.57
31.29
31
30.56
30.15
29.81
29.56
28.96
28.18
27.26
26.59
26.13
25.76
25.28
24
22.03
19.59
16.5
13.16
11.03
10.25
10.04
10.27
10.94
11.62
12.06
12.63
13.3
13.98
14.38
14.84
15.6
16.8
18.28
19.38
19.99
19.89
19.92
20.89
22.17
22.85
23.42
24.25
25.14
25.82
26.43
26.52
26.57
26.99
27.49
Sfmt 4725
8.046E-06
8.046E-06
8.046E-06
8.046E-06
8.046E-06
8.046E-06
8.046E-06
8.046E-06
8.046E-06
8.046E-06
8.046E-06
2.682E-06
-2.682E-06
-8.046E-06
-8.046E-06
-8.046E-06
-8.046E-06
-8.046E-06
-8.046E-06
-8.046E-06
-8.046E-06
-8.046E-06
-8.046E-06
-8.046E-06
-8.046E-06
-8.046E-06
-8.046E-06
-8.046E-06
-8.046E-06
-8.046E-06
-8.046E-06
-8.046E-06
-8.046E-06
-8.046E-06
-8.046E-06
-8.046E-06
-8.046E-06
-8.046E-06
-8.046E-06
-8.046E-06
-8.046E-06
-8.046E-06
-8.046E-06
-2.682E-06
2.682E-06
8.046E-06
8.046E-06
8.046E-06
8.046E-06
8.046E-06
8.046E-06
8.046E-06
8.046E-06
8.046E-06
8.046E-06
8.046E-06
8.046E-06
8.046E-06
8.046E-06
8.046E-06
8.046E-06
8.046E-06
8.046E-06
8.046E-06
8.046E-06
8.046E-06
8.046E-06
8.046E-06
8.046E-06
8.046E-06
8.046E-06
8.046E-06
-8.510E-03
-8.510E-03
-8.510E-03
-8.510E-03
-8.510E-03
-8.510E-03
-8.510E-03
-8.510E-03
-8.510E-03
-8.510E-03
-8.510E-03
-2.837E-03
2.837E-03
8.510E-03
8.510E-03
8.510E-03
8.510E-03
8.510E-03
8.510E-03
8.510E-03
8.510E-03
8.510E-03
8.510E-03
8.510E-03
8.510E-03
8.510E-03
8.510E-03
8.510E-03
8.510E-03
8.510E-03
8.510E-03
8.510E-03
8.510E-03
8.510E-03
8.510E-03
8.510E-03
8.510E-03
8.510E-03
8.510E-03
8.510E-03
8.510E-03
8.510E-03
8.510E-03
2.837E-03
-2.837E-03
-8.510E-03
-8.510E-03
-8.510E-03
-8.510E-03
-8.510E-03
-8.510E-03
-8.510E-03
-8.510E-03
-8.510E-03
-8.510E-03
-8.510E-03
-8.510E-03
-8.510E-03
-8.510E-03
-8.510E-03
-8.510E-03
-8.510E-03
-8.510E-03
-8.510E-03
-8.510E-03
-8.510E-03
-8.510E-03
-8.510E-03
-8.510E-03
-8.510E-03
-8.510E-03
-8.510E-03
E:\FR\FM\24JAR2.SGM
4631
2.622E+00
2.622E+00
2.622E+00
2.622E+00
2.622E+00
2.622E+00
2.622E+00
2.622E+00
2.622E+00
2.622E+00
2.622E+00
8.740E-01
-8.740E-01
-2.622E+00
-2.622E+00
-2.622E+00
-2.622E+00
-2.622E+00
-2.622E+00
-2.622E+00
-2.622E+00
-2.622E+00
-2.622E+00
-2.622E+00
-2.622E+00
-2.622E+00
-2.622E+00
-2.622E+00
-2.622E+00
-2.622E+00
-2.622E+00
-2.622E+00
-2.622E+00
-2.622E+00
-2.622E+00
-2.622E+00
-2.622E+00
-2.622E+00
-2.622E+00
-2.622E+00
-2.622E+00
-2.622E+00
-2.622E+00
-8.740E-0l
8.740E-0l
2.622E+00
2.622E+00
2.622E+00
2.622E+00
2.622E+00
2.622E+00
2.622E+00
2.622E+00
2.622E+00
2.622E+00
2.622E+00
2.622E+00
2.622E+00
2.622E+00
2.622E+00
2.622E+00
2.622E+00
2.622E+00
2.622E+00
2.622E+00
2.622E+00
2.622E+00
2.622E+00
2.622E+00
2.622E+00
2.622E+00
2.622E+00
24JAR2
ER24JA23.235
tkelley on DSK125TN23PROD with RULES2
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
4632
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
5456
5457
5458
5459
5460
5461
5462
5463
5464
5465
5466
5467
5468
5469
5470
5471
5472
5473
5474
5475
5476
5477
5478
5479
5480
5481
5482
5483
5484
5485
5486
5487
5488
5489
5490
5491
5492
5493
5494
5495
5496
5497
5498
5499
5500
5501
5502
5503
5504
5505
41.9
44.4
46.9
48.7
49.9
50.3
49.5
48.2
46.6
45.3
43.5
40.3
35.8
32.1
28.4
22.8
14.5
22.7
27.5
6.4
20.7
13.7
9.9
0
0
0
0
0.7
36.3
34.1
26.5
20.6
16
10.2
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
65.2
77.2
69.5
48.9
38.1
19.6
(')
(")
(')
(')
(')
(")
(")
(')
(")
(')
6.3
(')
8.8
3.7
(')
(")
(')
0
0
0
0
5.9
46.1
(')
(')
2.3
(')
(")
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
28.07
28.74
29.45
29.97
30.32
30.43
30.26
29.88
29.44
29.06
28.59
27.7
26.44
25.39
24.37
22.82
20.09
16.17
12.18
9.5
8.26
7.79
7.38
6.77
6.1
5.44
5.21
5.25
5.77
5.3
4.86
4.52
4.26
3.93
3.43
2.99
3.03
2.99
2.61
2.22
1.85
1.69
1.59
1.57
1.59
1.45
1.09
0.62
0.27
0
8.046E-06
8.046E-06
8.046E-06
8.046E-06
8.046E-06
8.046E-06
8.046E-06
2.682E-06
-2.682E-06
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-8.510E-03
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-8.510E-03
-2.837E-03
2.837E-03
8.510E-03
8.510E-03
8.510E-03
8.510E-03
8.510E-03
8.510E-03
8.510E-03
8.510E-03
8.510E-03
8.510E-03
8.510E-03
8.510E-03
8.510E-03
8.510E-03
8.510E-03
8.510E-03
8.510E-03
8.510E-03
8.510E-03
8.510E-03
8.510E-03
8.510E-03
8.510E-03
8.510E-03
8.510E-03
8.510E-03
8.510E-03
8.510E-03
8.510E-03
8.510E-03
8.510E-03
8.510E-03
8.510E-03
8.510E-03
8.510E-03
8.510E-03
8.510E-03
8.510E-03
8.510E-03
8.510E-03
8.510E-03
2.622E+00
2.622E+00
2.622E+00
2.622E+00
2.622E+00
2.622E+00
2.622E+00
8.740E-01
-8.740E-01
-2.622E+00
-2.622E+00
-2.622E+00
-2.622E+00
-2.622E+00
-2.622E+00
-2.622E+00
-2.622E+00
-2.622E+00
-2.622E+00
-2.622E+00
-2.622E+00
-2.622E+00
-2.622E+00
-2.622E+00
-2.622E+00
-2.622E+00
-2.622E+00
-2.622E+00
-2.622E+00
-2.622E+00
-2.622E+00
-2.622E+00
-2.622E+00
-2.622E+00
-2.622E+00
-2.622E+00
-2.622E+00
-2.622E+00
-2.622E+00
-2.622E+00
-2.622E+00
-2.622E+00
-2.622E+00
-2.622E+00
-2.622E+00
-2.622E+00
-2.622E+00
-2.622E+00
-2.622E+00
-2.622E+00
aclosed throttle motoring.
tkelley on DSK125TN23PROD with RULES2
GEM contains the default steady-state fuel
maps in this appendix for performing cycleaverage engine fuel mapping as described in
VerDate Sep<11>2014
01:01 Jan 24, 2023
Jkt 259001
§ 1036.505(b)(2). Note that manufacturers
have the option to replace these default
values in GEM if they generate a steady-state
fuel map as described in § 1036.535(b).
(a) Use the following default fuel map for
compression-ignition engines that will be
PO 00000
Frm 00338
Fmt 4701
Sfmt 4700
installed in Tractors and Vocational Heavy
HDV:
Table 1 of Appendix C—Default Fuel Map
for Compression-Ignition Engines Installed
in Tractors and Vocational Heavy HDV
E:\FR\FM\24JAR2.SGM
24JAR2
ER24JA23.236
Appendix C of Part 1036—Default
Engine Fuel Maps for § 1036.540
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
Engine
Torque
(N·m)
0
0
0
0
0
0
0
0
0
0
0
0
300
300
300
300
300
300
300
300
300
300
300
300
300
600
600
600
600
600
600
600
600
600
600
600
600
600
900
900
900
900
900
900
900
900
1833.3
2000.0
2166.7
2333.3
2500.0
500.0
666.7
833.3
1000.0
1166.7
1333.3
1500.0
1666.7
1833.3
2000.0
2166.7
2333.3
2500.0
500.0
666.7
833.3
1000.0
1166.7
1333.3
1500.0
1666.7
1833.3
2000.0
2166.7
2333.3
2500.0
500.0
666.7
833.3
1000.0
1166.7
1333.3
1500.0
1666.7
1833.3
2000.0
2166.7
2333.3
2500.0
500.0
666.7
833.3
1000.0
1166.7
Fuel Mass
Rate
(g/sec)
0.436
0.665
0.94
1.002
1.17
1.5
1.899
2.378
2.93
3.516
4.093
4.672
0.974
1.405
1.873
2.324
2.598
2.904
3.397
3.994
4.643
5.372
6.141
7.553
8.449
1.723
2.391
3.121
3.756
4.197
4.776
5.492
6.277
7.129
8.069
9.745
11.213
12.59
2.637
3.444
4.243
4.997
5.802
6.702
7.676
8.7
tkelley on DSK125TN23PROD with RULES2
(b) Use the following default fuel map for
compression-ignition engines that will be
installed in Vocational Light HDV and
Vocational Medium HDV:
VerDate Sep<11>2014
01:01 Jan 24, 2023
Jkt 259001
900
900
900
900
900
1200
1200
1200
1200
1200
1200
1200
1200
1200
1200
1200
1200
1200
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1800
1800
1800
1800
1800
1800
1800
1800
1800
1800
1800
1800
1800
2100
2100
2100
2100
2100
9.821
11.08
13.051
15.002
16.862
3.833
4.679
5.535
6.519
7.603
8.735
9.948
11.226
12.622
14.228
16.488
18.921
21.263
6.299
6.768
6.95
8.096
9.399
10.764
12.238
13.827
15.586
17.589
20.493
23.366
26.055
9.413
9.551
8.926
9.745
11.26
12.819
14.547
16.485
18.697
21.535
24.981
28.404
31.768
13.128
12.936
12.325
11.421
13.174
1333.3
1500.0
1666.7
1833.3
2000.0
2166.7
2333.3
2500.0
500.0
666.7
833.3
1000.0
1166.7
1333.3
1500.0
1666.7
1833.3
2000.0
2166.7
2333.3
2500.0
500.0
666.7
833.3
1000.0
1166.7
1333.3
1500.0
1666.7
1833.3
2000.0
2166.7
2333.3
2500.0
500.0
666.7
833.3
1000.0
1166.7
1333.3
1500.0
1666.7
1833.3
2000.0
2166.7
2333.3
2500.0
2100
2100
2100
2100
2100
2100
2100
2100
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2700
2700
2700
2700
2700
2700
2700
2700
2700
2700
2700
2700
2700
3000
3000
3000
3000
3000
3000
3000
3000
3000
3000
3000
3000
3000
14.969
16.971
19.274
22.09
25.654
29.399
32.958
36.543
17.446
16.922
15.981
14.622
15.079
17.165
19.583
22.408
25.635
29.22
33.168
37.233
41.075
22.365
21.511
20.225
17.549
17.131
19.588
22.514
25.574
28.909
32.407
36.18
40.454
44.968
27.476
22.613
19.804
17.266
19.197
22.109
25.288
28.44
31.801
35.405
39.152
42.912
47.512
Table 2 of Appendix C—Default Fuel Map
for Compression-Ignition Engines Installed
in Vocational Light HDV and Vocational
Medium HDV
PO 00000
Frm 00339
Fmt 4701
Sfmt 4700
E:\FR\FM\24JAR2.SGM
24JAR2
ER24JA23.237
Engine
Speed
(r/min)
666.7
833.3
1000.0
1166.7
1333.3
1500.0
1666.7
1833.3
2000.0
2166.7
2333.3
2500.0
500.0
666.7
833.3
1000.0
1166.7
1333.3
1500.0
1666.7
1833.3
2000.0
2166.7
2333.3
2500.0
500.0
666.7
833.3
1000.0
1166.7
1333.3
1500.0
1666.7
1833.3
2000.0
2166.7
2333.3
2500.0
500.0
666.7
833.3
1000.0
1166.7
1333.3
1500.0
1666.7
4633
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
Engine
Speed
fr/min)
708.3
916.7
1125.0
1333.3
1541.7
1750.0
1958.3
2166.7
2375.0
2583.3
2791.7
3000.0
500.0
708.3
916.7
1125.0
1333.3
1541.7
1750.0
1958.3
2166.7
2375.0
2583.3
2791.7
3000.0
500.0
708.3
916.7
1125.0
1333.3
1541.7
1750.0
1958.3
2166.7
2375.0
2583.3
2791.7
3000.0
500.0
708.3
916.7
1125.0
1333.3
1541.7
1750.0
1958.3
Engine
Torque
(N•m)
0
0
0
0
0
0
0
0
0
0
0
0
120
120
120
120
120
120
120
120
120
120
120
120
120
240
240
240
240
240
240
240
240
240
240
240
240
240
360
360
360
360
360
360
360
360
2166.7
2375.0
2583.3
2791.7
3000.0
500.0
708.3
916.7
1125.0
1333.3
1541.7
1750.0
1958.3
2166.7
2375.0
2583.3
2791.7
3000.0
500.0
708.3
916.7
1125.0
1333.3
1541.7
1750.0
1958.3
2166.7
2375.0
2583.3
2791.7
3000.0
500.0
708.3
916.7
1125.0
1333.3
1541.7
1750.0
1958.3
2166.7
2375.0
2583.3
2791.7
3000.0
500.0
708.3
916.7
1125.0
1333.3
Fuel Mass
Rate
"1/sec)
0.255
0.263
0.342
0.713
0.885
1.068
1.27
1.593
1.822
2.695
4.016
5.324
0.515
0.722
0.837
1.097
1.438
1.676
1.993
2.35
2.769
3.306
4.004
4.78
5.567
0.862
1.158
1.462
1.85
2.246
2.603
3.086
3.516
4.093
4.726
5.372
6.064
6.745
1.221
1.651
2.099
2.62
3.116
3.604
4.172
4.754
tkelley on DSK125TN23PROD with RULES2
(c) Use the following default fuel map for
all spark-ignition engines:
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360
360
360
360
360
480
480
480
480
480
480
480
480
480
480
480
480
480
600
600
600
600
600
600
600
600
600
600
600
600
600
720
720
720
720
720
720
720
720
720
720
720
720
720
840
840
840
840
840
5.451
6.16
7.009
8.007
8.995
1.676
2.194
2.76
3.408
4.031
4.649
5.309
6.052
6.849
7.681
8.783
10.073
11.36
2.147
2.787
3.478
4.227
4.999
5.737
6.511
7.357
8.289
9.295
10.541
11.914
13.286
2.744
3.535
4.356
5.102
5.968
6.826
7.733
8.703
9.792
10.984
12.311
13.697
15.071
3.518
4.338
5.186
6.063
6.929
1541.7
1750.0
1958.3
2166.7
2375.0
2583.3
2791.7
3000.0
500.0
708.3
916.7
1125.0
1333.3
1541.7
1750.0
1958.3
2166.7
2375.0
2583.3
2791.7
3000.0
500.0
708.3
916.7
1125.0
1333.3
1541.7
1750.0
1958.3
2166.7
2375.0
2583.3
2791.7
3000.0
500.0
708.3
916.7
1125.0
1333.3
1541.7
1750.0
1958.3
2166.7
2375.0
2583.3
2791.7
3000.0
840
840
840
840
840
840
840
840
960
960
960
960
960
960
960
960
960
960
960
960
960
1080
1080
1080
1080
1080
1080
1080
1080
1080
1080
1080
1080
1080
1200
1200
1200
1200
1200
1200
1200
1200
1200
1200
1200
1200
1200
7.883
8.94
10.093
11.329
12.613
13.983
15.419
16.853
4.251
5.098
5.974
6.917
7.889
8.913
10.152
11.482
12.87
14.195
15.562
16.995
18.492
4.978
5.928
6.877
7.827
8.838
9.91
11.347
12.85
14.398
15.745
17.051
18.477
19.971
5.888
6.837
7.787
8.736
9.786
10.908
12.541
14.217
15.925
17.3
18.606
19.912
21.357
Table 3 of Appendix C—Default Fuel Map
for Spark-Ignition Engines
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Engine
Torque
2014
6.130
7.124
8.189
9.288
10.561
1.079
1.716
2.373
3.083
3.832
4.599
5.443
6.391
7.444
8.564
9.821
11.268
12.828
1.354
2.060
2.844
3.696
4.579
5.466
6.434
7.542
8.685
9.768
11.011
13.249
15.095
1.609
2.440
3.317
4.310
5.342
6.362
7.489
8.716
9.865
10.957
12.405
15.229
17.363
2.245
2.969
3.867
4.992
6.215
■
Authority: 42 U.S.C. 7401—7671q.
§ 1037.1
195
195
195
195
195
260
260
260
260
260
260
260
260
260
260
260
260
260
325
325
325
325
325
325
325
325
325
325
325
325
325
390
390
390
390
390
390
390
390
390
390
390
390
390
455
455
455
455
455
*
*
*
*
(e) Vehicles subject to the heavy-duty
emission standards of 40 CFR part 86.
See 40 CFR 86.1816 and 86.1819 for
emission standards that apply for these
vehicles. This exclusion generally
applies for complete heavy-duty
PO 00000
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2375
2750
3125
3500
3875
4250
4625
5000
500
875
1250
1625
2000
2375
2750
3125
3500
3875
4250
4625
5000
500
875
1250
1625
2000
2375
2750
3125
3500
3875
4250
4625
5000
500
875
1250
1625
2000
2375
2750
3125
3500
3875
4250
4625
5000
455
455
455
455
455
455
455
455
520
520
520
520
520
520
520
520
520
520
520
520
520
585
585
585
585
585
585
585
585
585
585
585
585
585
650
650
650
650
650
650
650
650
650
650
650
650
650
7.415
8.760
10.175
11.530
12.889
14.686
17.243
19.633
3.497
4.444
5.084
5.764
7.205
8.597
10.135
11.708
12.962
14.225
15.647
17.579
20.031
5.179
5.962
5.800
6.341
7.906
9.452
10.979
13.019
13.966
15.661
16.738
17.935
19.272
6.834
7.316
5.632
6.856
8.471
10.068
11.671
14.655
14.804
16.539
18.415
19.152
20.330
vehicles at or below 14,000 pounds
GVWR.
*
*
*
*
*
96. Amend § 1037.10 by revising
paragraph (c) to read as follows:
■
§ 1037.10
How is this part organized?
*
*
*
*
*
(c) Subpart C of this part describes
how to apply for a certificate of
conformity.
*
*
*
*
*
97. Revise § 1037.101 to read as
follows:
■
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fr/min)
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§ 1037.101 Overview of emission
standards.
This part specifies emission standards
for certain vehicles and for certain
pollutants. This part contains standards
and other regulations applicable to the
emission of the air pollutant defined as
the aggregate group of six greenhouse
gases: carbon dioxide, nitrous oxide,
methane, hydrofluorocarbons,
perfluorocarbons, and sulfur
hexafluoride.
(a) You must show that vehicles meet
the following emission standards:
(1) Exhaust emissions of criteria
pollutants. Criteria pollutant standards
for NOX, HC, PM, and CO apply as
described in § 1037.102. These
pollutants are sometimes described
collectively as ‘‘criteria pollutants’’
because they are either criteria
pollutants under the Clean Air Act or
precursors to the criteria pollutants
ozone and PM.
(2) Exhaust emissions of greenhouse
gases. These pollutants are described
collectively in this part as ‘‘greenhouse
gas pollutants’’ because they are
regulated primarily based on their
impact on the climate. Emission
standards apply as follows for
greenhouse gas (GHG) emissions:
(i) CO2, CH4, and N2O emission
standards apply as described in
§§ 1037.105 through 1037.107.
(ii) Hydrofluorocarbon standards
apply as described in § 1037.115(e).
These pollutants are also ‘‘greenhouse
gas pollutants’’ but are treated
separately from exhaust greenhouse gas
pollutants listed in paragraph (b)(2)(i) of
this section.
(3) Fuel evaporative and refueling
emissions. Requirements related to fuel
evaporative and refueling emissions are
described in § 1037.103.
(b) The regulated heavy-duty vehicles
are addressed in different groups as
follows:
(1) For criteria pollutants, vocational
vehicles and tractors are regulated based
on gross vehicle weight rating (GVWR),
whether they are considered ‘‘sparkignition’’ or ‘‘compression-ignition,’’
and whether they are first sold as
complete or incomplete vehicles.
(2) For greenhouse gas pollutants,
vehicles are regulated in the following
groups:
(i) Tractors above 26,000 pounds
GVWR.
(ii) Trailers.
(iii) Vocational vehicles.
(3) The greenhouse gas emission
standards apply differently depending
on the vehicle service class as described
in § 1037.140. In addition, standards
apply differently for vehicles with
spark-ignition and compression-ignition
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engines. References in this part 1037 to
‘‘spark-ignition’’ or ‘‘compressionignition’’ generally relate to the
application of standards under 40 CFR
1036.140. For example, a vehicle with
an engine certified to spark-ignition
standards under 40 CFR part 1036 is
generally subject to requirements under
this part 1037 that apply for sparkignition vehicles. However, note that
emission standards for Heavy HDE are
considered to be compression-ignition
standards for purposes of applying
vehicle emission standards under this
part. Also, for spark-ignition engines
voluntarily certified as compressionignition engines under 40 CFR part
1036, you must choose at certification
whether your vehicles are subject to
spark-ignition standards or
compression-ignition standards.
(4) For evaporative and refueling
emissions, vehicles are regulated based
on the type of fuel they use. Vehicles
fueled with volatile liquid fuels or
gaseous fuels are subject to evaporative
and refueling emission standards.
■ 98. Revise § 1037.102 to read as
follows:
§ 1037.102 Exhaust emission standards
for NOX, HC, PM, and CO.
(a) Engines installed in heavy-duty
vehicles are subject to criteria pollutant
standards for NOX, HC, PM, and CO
under 40 CFR part 86 through model
year 2026 and 40 CFR part 1036 for
model years 2027 and later.
(b) Heavy-duty vehicles with no
installed propulsion engine, such as
electric vehicles, are subject to criteria
pollutant standards under this part. The
emission standards that apply are the
same as the standards that apply for
compression-ignition engines under 40
CFR 86.007–11 and 1036.104 for a given
model year.
(1) You may state in the application
for certification that vehicles with no
installed propulsion engine comply
with all the requirements of this part
related to criteria emission standards
instead of submitting test data. Tailpipe
emissions of criteria pollutants from
vehicles with no installed propulsion
engine are deemed to be zero.
(2) Vehicles with no installed
propulsion engines may not generate
NOX credits.
■ 99. Amend § 1037.103 by:
■ a. Revising paragraph (b)(1);
■ b. Removing paragraph (b)(6); and
■ c. Revising paragraphs (f) and (g)(1)
and (2).
The revisions read as follows:
§ 1037.103 Evaporative and refueling
emission standards.
*
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*
*
Frm 00342
*
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*
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(b) * * *
(1) The refueling standards in 40 CFR
86.1813–17(b) and the related
provisions in 40 CFR part 86, subpart S,
apply to complete vehicles starting in
model year 2022. Those standards and
related provisions apply for incomplete
vehicles starting in model year 2027, or
as described in the alternate phase-in
schedule described in 40 CFR 86.1813–
17(b). If you do not certify all your
incomplete heavy-duty vehicles above
14,000 pounds GVWR to the refueling
standards in model year 2027, you must
use the alternate phase-in schedule
described in 40 CFR 86.1813–17(b).
*
*
*
*
*
(f) Useful life. The evaporative and
refueling emission standards of this
section apply for the full useful life,
expressed in service miles or calendar
years, whichever comes first. The useful
life values for the standards of this
section are the same as the values
described for evaporative emission
standards in 40 CFR 86.1805.
(g) * * *
(1) Auxiliary engines and associated
fuel-system components must be
installed when testing fully assembled
vehicles. If the auxiliary engine draws
fuel from a separate fuel tank, you must
fill the extra fuel tank before the start of
diurnal testing as described for the
vehicle’s main fuel tank. Use good
engineering judgment to ensure that any
nonmetal portions of the fuel system
related to the auxiliary engine have
reached stabilized levels of permeation
emissions. The auxiliary engine must
not operate during the running loss test
or any other portion of testing under
this section.
(2) For testing with partially
assembled vehicles, you may omit
installation of auxiliary engines and
associated fuel-system components as
long as those components installed in
the final configuration are certified to
meet the applicable emission standards
for Small SI equipment described in 40
CFR 1054.112 or for Large SI engines in
40 CFR 1048.105. For any fuel-system
components that you do not install,
your installation instructions must
describe this certification requirement.
■ 100. Amend § 1037.105 by:
■ a. Revising paragraph (g)(2);
■ b. Amending paragraph (h)(1) by
revising footnote a in Table 5; and
■ c. Revising paragraphs (h)(5) through
(7).
The revisions read as follows:
§ 1037.105 CO2 emission standards for
vocational vehicles.
*
*
*
(g) * * *
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(2) Class 8 hybrid vehicles with Light
HDE or Medium HDE may be certified
to compression-ignition standards for
the Heavy HDV service class. You may
generate and use credits as allowed for
the Heavy HDV service class.
*
*
*
*
*
(h) * * *
(1) * * *
TABLE 5 OF § 1037.105—PHASE 2 CUSTOM CHASSIS STANDARDS
[g/ton-mile]
Vehicle type a
*
Assigned vehicle service class
*
*
*
MY 2021–2026
*
*
MY 2027+
*
a Vehicle
types are generally defined in § 1037.801. ‘‘Other bus’’ includes any bus that is not a school bus or a coach bus. A ‘‘mixed-use vehicle’’ is one that meets at least one of the criteria specified in § 1037.631(a)(1) or (2).
*
*
*
*
*
(5) Emergency vehicles are deemed to
comply with the standards of this
paragraph (h) if they use tires with
TRRL at or below 8.4 N/kN (8.7 N/kN
for model years 2021 through 2026).
(6) Concrete mixers and mixed-use
vehicles are deemed to comply with the
standards of this paragraph (h) if they
use tires with TRRL at or below 7.1 N/
kN (7.6 N/kN for model years 2021
through 2026).
(7) Motor homes are deemed to
comply with the standards of this
paragraph (h) if they have tires with
TRRL at or below 6.0 N/kN (6.7 N/kN
for model years 2021 through 2026) and
automatic tire inflation systems or tire
pressure monitoring systems with
wheels on all axles.
*
*
*
*
*
■ 101. Amend § 1037.106 by revising
paragraph (f)(1) to read as follows:
§ 1037.106 Exhaust emission standards
for tractors above 26,000 pounds GVWR.
*
*
*
*
*
(f) * * *
(1) You may optionally certify 4x2
tractors with Heavy HDE to the
standards and useful life for Class 8
tractors, with no restriction on
generating or using emission credits
within the Class 8 averaging set.
*
*
*
*
*
■ 102. Amend § 1037.115 by revising
paragraphs (a) and (e)(3) to read as
follows:
§ 1037.115
Other requirements.
tkelley on DSK125TN23PROD with RULES2
*
*
*
*
*
(a) Adjustable parameters. Vehicles
that have adjustable parameters must
meet all the requirements of this part for
any adjustment in the practically
adjustable range. We may require that
you set adjustable parameters to any
specification within the practically
adjustable range during any testing. See
40 CFR 1068.50 for general provisions
related to adjustable parameters. You
must ensure safe vehicle operation
throughout the practically adjustable
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range of each adjustable parameter,
including consideration of production
tolerances. Note that adjustable roof
fairings and trailer rear fairings are
deemed not to be adjustable parameters.
*
*
*
*
*
(e) * * *
(3) If air conditioning systems are
designed such that a compliance
demonstration under 40 CFR 86.1867–
12(a) is impossible or impractical, you
may ask to use alternative means to
demonstrate that your air conditioning
system achieves an equivalent level of
control.
■ 103. Amend § 1037.120 by revising
paragraph (c) to read as follows:
§ 1037.120 Emission-related warranty
requirements.
*
*
*
*
*
(c) Components covered. The
emission-related warranty covers tires,
automatic tire inflation systems, tire
pressure monitoring systems, vehicle
speed limiters, idle-reduction systems,
hybrid system components, and devices
added to the vehicle to improve
aerodynamic performance (not
including standard components such as
hoods or mirrors even if they have been
optimized for aerodynamics) to the
extent such emission-related
components are included in your
application for certification. The
emission-related warranty also covers
other added emission-related
components to the extent they are
included in your application for
certification. The emission-related
warranty covers all components whose
failure would increase a vehicle’s
emissions of air conditioning
refrigerants (for vehicles subject to air
conditioning leakage standards), and it
covers all components whose failure
would increase a vehicle’s evaporative
and refueling emissions (for vehicles
subject to evaporative and refueling
emission standards). The emissionrelated warranty covers components
that are part of your certified
configuration even if another company
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produces the component. Your
emission-related warranty does not need
to cover components whose failure
would not increase a vehicle’s
emissions of any regulated pollutant.
*
*
*
*
*
■ 104. Amend § 1037.125 by revising
paragraphs (a) and (d) to read as follows:
§ 1037.125 Maintenance instructions and
allowable maintenance.
*
*
*
*
*
(a) Critical emission-related
maintenance. Critical emission-related
maintenance includes any adjustment,
cleaning, repair, or replacement of
critical emission-related components.
Critical emission-related maintenance
may also include additional emissionrelated maintenance that you determine
is critical if we approve it in advance.
You may schedule critical emissionrelated maintenance on these
components if you demonstrate that the
maintenance is reasonably likely to be
done at the recommended intervals on
in-use vehicles. We will accept
scheduled maintenance as reasonably
likely to occur if you satisfy any of the
following conditions:
*
*
*
*
*
(d) Noncritical emission-related
maintenance. Subject to the provisions
of this paragraph (d), you may schedule
any amount of emission-related
inspection or maintenance that is not
covered by paragraph (a) of this section
(that is, maintenance that is neither
explicitly identified as critical emissionrelated maintenance, nor that we
approve as critical emission-related
maintenance). Noncritical emissionrelated maintenance generally includes
maintenance on the components we
specify in 40 CFR part 1068, appendix
A, that is not covered in paragraph (a)
of this section. You must state in the
owners manual that these steps are not
necessary to keep the emission-related
warranty valid. If operators fail to do
this maintenance, this does not allow
you to disqualify those vehicles from inuse testing or deny a warranty claim. Do
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not take these inspection or
maintenance steps during service
accumulation on your emission-data
vehicles.
*
*
*
*
*
■ 105. Amend § 1037.130 by revising
paragraph (b)(3) to read as follows:
§ 1037.130 Assembly instructions for
secondary vehicle manufacturers.
*
*
*
*
*
(b) * * *
(3) Describe the necessary steps for
installing emission-related diagnostic
systems.
*
*
*
*
*
■ 106. Amend § 1037.135 by revising
paragraph (c)(6) to read as follows:
§ 1037.135
Labeling.
*
*
*
*
*
(c) * * *
(6) Identify the emission control
system. Use terms and abbreviations as
described in appendix C to this part or
other applicable conventions. Phase 2
tractors and Phase 2 vocational vehicles
may omit this information.
*
*
*
*
*
■ 107. Amend § 1037.140 by revising
paragraph (g) to read as follows:
§ 1037.140 Classifying vehicles and
determining vehicle parameters.
tkelley on DSK125TN23PROD with RULES2
*
*
*
*
*
(g) The standards and other
provisions of this part apply to specific
vehicle service classes for tractors and
vocational vehicles as follows:
(1) Phase 1 and Phase 2 tractors are
divided based on GVWR into Class 7
tractors and Class 8 tractors. Where
provisions of this part apply to both
tractors and vocational vehicles, Class 7
tractors are considered ‘‘Medium HDV’’
and Class 8 tractors are considered
‘‘Heavy HDV’’. This paragraph (g)(1)
applies for hybrid and non-hybrid
vehicles.
(2) Phase 1 vocational vehicles are
divided based on GVWR. ‘‘Light HDV’’
includes Class 2b through Class 5
vehicles; ‘‘Medium HDV’’ includes
Class 6 and Class 7 vehicles; and
‘‘Heavy HDV’’ includes Class 8 vehicles.
(3) Phase 2 vocational vehicles
propelled by engines subject to the
spark-ignition standards of 40 CFR part
1036 are divided as follows:
(i) Class 2b through Class 5 vehicles
are considered ‘‘Light HDV’’.
(ii) Class 6 through Class 8 vehicles
are considered ‘‘Medium HDV’’.
(4) Phase 2 vocational vehicles
propelled by engines subject to the
compression-ignition standards in 40
CFR part 1036 are divided as follows:
(i) Class 2b through Class 5 vehicles
are considered ‘‘Light HDV’’.
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01:01 Jan 24, 2023
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(ii) Class 6 through 8 vehicles are
considered ‘‘Heavy HDV’’ if the
installed engine’s primary intended
service class is Heavy HDE (see 40 CFR
1036.140), except that Class 8 hybrid
vehicles are considered ‘‘Heavy HDV’’
regardless of the engine’s primary
intended service class.
(iii) All other Class 6 through Class 8
vehicles are considered ‘‘Medium
HDV’’.
(5) Heavy-duty vehicles with no
installed propulsion engine, such as
electric vehicles, are divided as follows:
(i) Class 2b through Class 5 vehicles
are considered ‘‘Light HDV’’.
(ii) Class 6 and 7 vehicles are
considered ‘‘Medium HDV’’.
(iii) Class 8 vehicles are considered
‘‘Heavy HDV’’.
(6) In certain circumstances, you may
certify vehicles to standards that apply
for a different vehicle service class. For
example, see §§ 1037.105(g) and
1037.106(f). If you optionally certify
vehicles to different standards, those
vehicles are subject to all the regulatory
requirements as if the standards were
mandatory.
*
*
*
*
*
■ 108. Amend § 1037.150 by revising
paragraphs (f) and (y)(1) to read as
follows:
§ 1037.150
Interim provisions.
*
*
*
*
*
(f) Electric and hydrogen fuel cell
vehicles. Tailpipe emissions of
regulated GHG pollutants from electric
vehicles and hydrogen fuel cell vehicles
are deemed to be zero. No CO2-related
emission testing is required for electric
vehicles or hydrogen fuel cell vehicles.
Use good engineering judgment to apply
other requirements of this part to
electric vehicles.
*
*
*
*
*
(y) * * *
(1) For vocational Light HDV and
vocational Medium HDV, emission
credits you generate in model years
2018 through 2021 may be used through
model year 2027, instead of being
limited to a five-year credit life as
specified in § 1037.740(c). For Class 8
vocational vehicles with Medium HDE,
we will approve your request to
generate these credits in and use these
credits for the Medium HDV averaging
set if you show that these vehicles
would qualify as Medium HDV under
the Phase 2 program as described in
§ 1037.140(g)(4).
*
*
*
*
*
■ 109. Amend § 1037.201 by revising
paragraph (h) to read as follows:
PO 00000
Frm 00344
Fmt 4701
Sfmt 4700
§ 1037.201 General requirements for
obtaining a certificate of conformity.
*
*
*
*
*
(h) The certification and testing
provisions of 40 CFR part 86, subpart S,
apply instead of the provisions of this
subpart relative to the evaporative and
refueling emission standards specified
in § 1037.103, except that § 1037.243
describes how to demonstrate
compliance with evaporative and
refueling emission standards. For
vehicles that do not use an evaporative
canister for controlling diurnal
emissions, you may certify with respect
to exhaust emissions and use the
provisions of § 1037.622 to let a
different company certify with respect
to evaporative emissions.
*
*
*
*
*
■ 110. Amend § 1037.205 by revising
paragraphs (e) and (p), and adding
paragraph (q) to read as follows:
§ 1037.205 What must I include in my
application?
*
*
*
*
*
(e) Describe any test equipment and
procedures that you used, including any
special or alternate test procedures you
used (see § 1037.501). Include
information describing the procedures
you used to determine CdA values as
specified in §§ 1037.525 through
1037.527. Describe which type of data
you are using for engine fuel maps (see
40 CFR 1036.505). If your trailer
certification relies on approved data
from device manufacturers, identify the
device and device manufacturer.
*
*
*
*
*
(p) Where applicable, describe all
adjustable operating parameters (see
§ 1037.115), including production
tolerances. For any operating parameters
that do not qualify as adjustable
parameters, include a description
supporting your conclusion (see 40 CFR
1068.50(c)). Include the following in
your description of each adjustable
parameter:
(1) The nominal or recommended
setting.
(2) The intended practically
adjustable range.
(3) The limits or stops used to
establish adjustable ranges.
(4) Information showing why the
limits, stops, or other means of
inhibiting adjustment are effective in
preventing adjustment of parameters on
in-use engines to settings outside your
intended practically adjustable ranges.
(q) Include the following information
for electric vehicles and fuel cell
vehicles to show they meet the
standards of this part:
E:\FR\FM\24JAR2.SGM
24JAR2
4639
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
(1) You may attest that vehicles
comply with the standards of § 1037.102
instead of submitting test data.
(2) For vehicles generating credits
under § 1037.616, you may attest that
the vehicle meets the durability
requirements described in
§ 1037.102(b)(3) based on an
engineering analysis of measured values
and other information, consistent with
good engineering judgment, instead of
testing at the end of the useful life. Send
us your test results for work produced
over the FTP and initial useable battery
energy or initial fuel cell voltage. Also
send us your engineering analysis
describing how you meet the durability
requirements if we ask for it.
*
*
*
*
*
111. Amend § 1037.225 by revising
the introductory text and paragraph (g)
to read as follows:
■
§ 1037.225 Amending applications for
certification.
Before we issue you a certificate of
conformity, you may amend your
application to include new or modified
vehicle configurations, subject to the
provisions of this section. After we have
issued your certificate of conformity,
you may send us an amended
application any time before the end of
the model year requesting that we
include new or modified vehicle
configurations within the scope of the
certificate, subject to the provisions of
this section. You must amend your
application if any changes occur with
respect to any information that is
included or should be included in your
application.
*
*
*
*
*
(g) You may produce vehicles or
modify in-use vehicles as described in
your amended application for
certification and consider those vehicles
to be in a certified configuration.
Modifying a new or in-use vehicle to be
in a certified configuration does not
violate the tampering prohibition of 40
CFR 1068.101(b)(1), as long as this does
not involve changing to a certified
configuration with a higher family
emission limit. See § 1037.621(g) for
special provisions that apply for
changing to a different certified
configuration in certain circumstances.
■ 112. Amend § 1037.230 by revising
paragraph (c) to read as follows:
§ 1037.230 Vehicle families, sub-families,
and configurations.
*
*
*
*
*
(c) Group vehicles into configurations
consistent with the definition of
‘‘vehicle configuration’’ in § 1037.801.
Note that vehicles with hardware or
software differences that are related to
measured or modeled emissions are
considered to be different vehicle
configurations even if they have the
same modeling inputs and FEL. Note
also, that you are not required to
separately identify all configurations for
certification. Note that you are not
required to identify all possible
configurations for certification; also, you
are required to include in your final
ABT report only those configurations
you produced.
*
*
*
*
*
■ 113. Amend § 1037.231 by revising
paragraph (b)(1) to read as follows:
§ 1037.231
vehicles in the family will comply with
applicable emission standards
throughout the useful life, or if a test
result from an emission-data vehicle
representing the family exceeds an
emission standard.
*
*
*
*
*
115. Amend § 1037.250 by revising
paragraph (a) to read as follows:
■
§ 1037.250
Reporting and recordkeeping.
(a) By September 30 following the end
of the model year, send the Designated
Compliance Officer a report including
the total U.S.-directed production
volume of vehicles you produced in
each vehicle family during the model
year (based on information available at
the time of the report). Report by vehicle
identification number and vehicle
configuration and identify the subfamily
identifier. Report uncertified vehicles
sold to secondary vehicle
manufacturers. We may waive the
reporting requirements of this paragraph
(a) for small manufacturers.
*
*
*
*
*
116. Amend § 1037.320 by revising
paragraph (b) to read as follows and
removing Table 1 to § 1037.320:
■
Powertrain families.
*
*
*
*
*
(b) * * *
(1) Engine family as specified in 40
CFR 1036.230.
*
*
*
*
*
■ 114. Amend § 1037.243 by revising
the section heading and paragraphs (a)
and (b) to read as follows:
§ 1037.243 Demonstrating compliance with
evaporative and refueling emission
standards.
(a) For purposes of certification, your
vehicle family is considered in
compliance with the evaporative and
refueling emission standards in subpart
B of this part if you prepare an
engineering analysis showing that your
vehicles in the family will comply with
applicable standards throughout the
useful life, and there are no test results
from an emission-data vehicle
representing the family that exceed an
emission standard.
(b) Your evaporative refueling
emission family is deemed not to
comply if your engineering analysis is
not adequate to show that all the
§ 1037.320 Audit procedures for axles and
transmissions.
*
*
*
*
*
(b) Run GEM with the define vehicles
to determine whether the transmission
or axle family passes the audit.
(1) For transmission audits, run GEM
for each applicable vehicle
configuration and GEM regulatory
subcategory identified in 40 CFR
1036.540 and for each vehicle class as
defined in § 1037.140(g) using the
applicable default engine map in
appendix C of 40 CFR part 1036, the
cycle-average fuel map in Table 1 of this
section, the torque curve in Table 2 of
this section for both the engine full-load
torque curve and parent engine full-load
torque curve, the motoring torque curve
in Table 3 of this section, the idle fuel
map in Table 4 of this section. For
transmission testing, use the test
transmission’s gear ratios in place of the
gear ratios defined in 40 CFR 1036.540.
Table 1 through Table 4 follow:
TABLE 1 TO PARAGRAPH (b)(1) OF § 1037.320—TRANSIENT CYCLE-AVERAGE FUEL MAP BY VEHICLE CLASS
tkelley on DSK125TN23PROD with RULES2
Light HDV and medium HDV—spark-ignition
Engine
cycle
work
(kW·hr)
N/V
(r/min)
3.5404
3.6574
3.8119
4.0121
VerDate Sep<11>2014
2.8739
3.0198
3.0370
3.1983
Fuel
mass
(g)
1109.31
1153.35
1188.66
1250.76
01:01 Jan 24, 2023
Idle
speed
(r/min)
Light HDV and medium HDV—compression-ignition
Idle
torque
(N·m)
600.5
600.4
600.2
600.1
Jkt 259001
Engine
cycle
work
(kW·hr)
37.997
37.951
37.956
38.153
PO 00000
3.3057
3.3822
3.4917
3.6087
N/V
(r/min)
2.3317
2.5075
2.5320
2.6181
Frm 00345
Fuel
mass
(g)
919.01
982.53
998.64
1036.34
Fmt 4701
Idle
speed
(r/min)
750.3
750.2
750.2
750.2
Sfmt 4700
Idle
torque
(N·m)
36.347
36.461
36.608
36.734
Heavy HDV
Engine
cycle
work
(kW·hr)
11.4255
11.6112
12.5052
17.7747
E:\FR\FM\24JAR2.SGM
N/V
(r/min)
2.3972
2.2432
2.1620
2.5195
24JAR2
Fuel
mass
(g)
2579.58
2591.08
2763.28
3835.77
Idle
speed
(r/min)
600.7
601.2
602.4
602.2
Idle
torque
(N·m)
89.658
90.428
92.014
91.780
4640
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
TABLE 1 TO PARAGRAPH (b)(1) OF § 1037.320—TRANSIENT CYCLE-AVERAGE FUEL MAP BY VEHICLE CLASS—Continued
Light HDV and medium HDV—spark-ignition
Engine
cycle
work
(kW·hr)
N/V
(r/min)
5.5567
5.6814
5.8720
6.1774
3.1325
3.2956
3.3255
3.4848
Fuel
mass
(g)
Idle
speed
(r/min)
1585.32
1639.08
1686.14
1773.39
Light HDV and medium HDV—compression-ignition
Idle
torque
(N·m)
604.6
604.0
602.5
601.7
Engine
cycle
work
(kW·hr)
56.535
56.549
56.234
56.038
5.2397
5.3153
5.4112
5.5590
Fuel
mass
(g)
N/V
(r/min)
2.5050
2.7289
2.6689
2.7231
1354.33
1417.20
1416.75
1450.67
Idle
speed
(r/min)
753.0
751.9
751.3
751.0
Idle
torque
(N·m)
51.992
51.488
51.280
51.254
Heavy HDV
Engine
cycle
work
(kW·hr)
N/V
(r/min)
Fuel
mass
(g)
Idle
speed
(r/min)
Idle
torque
(N·m)
18.4901
20.1904
..............
..............
2.4155
2.3800
..............
..............
3994.29
4374.06
..............
..............
603.5
605.1
..............
..............
93.724
96.340
..............
..............
TABLE 2 TO PARAGRAPH (b)(1) OF § 1037.320—FULL-LOAD TORQUE CURVES BY VEHICLE CLASS
Light HDV and medium HDV—spark-ignition
Engine speed
(r/min)
Light HDV and medium HDV—compressionignition
Engine torque
(N·m)
600
700
800
900
1000
1100
1200
1300
1400
1500
1600
1700
1800
1900
2000
2100
2200
2300
2400
2500
2600
2700
2800
2900
3000
3100
3200
3300
3400
3500
3600
3700
3800
3900
4000
4100
4200
4291
4500
433
436
445
473
492
515
526
541
542
542
542
547
550
551
554
553
558
558
566
571
572
581
586
587
590
591
589
585
584
582
573
562
555
544
534
517
473
442
150
Engine speed
(r/min)
Engine torque
(N·m)
750
907
1055
1208
1358
1507
1660
1809
1954
2105
2258
2405
2556
2600
...................................
...................................
...................................
...................................
...................................
470
579
721
850
876
866
870
868
869
878
850
800
734
0
...................................
...................................
...................................
...................................
...................................
Heavy HDV
Engine speed
(r/min)
Engine torque
(N·m)
600
750
850
950
1050
1100
1200
1250
1300
1400
1500
1520
1600
1700
1800
1900
2000
2100
2250
1200
1320
1490
1700
1950
2090
2100
2100
2093
2092
2085
2075
2010
1910
1801
1640
1350
910
0
TABLE 3 TO PARAGRAPH (b)(1) OF § 1037.320—MOTORING TORQUE CURVES BY VEHICLE CLASS
Light HDV and medium HDV—spark-ignition
tkelley on DSK125TN23PROD with RULES2
Engine speed
(r/min)
Engine torque
(N·m)
01:01 Jan 24, 2023
Engine speed
(r/min)
¥41
¥42
¥43
¥45
¥48
¥49
¥50
700
800
900
1000
1100
1200
1300
VerDate Sep<11>2014
Light HDV and medium HDV—compressionignition
Jkt 259001
PO 00000
Engine torque
(N·m)
Fmt 4701
Engine speed
(r/min)
¥129
¥129
¥130
¥132
¥135
¥138
¥143
750
907
1055
1208
1358
1507
1660
Frm 00346
Heavy HDV
Sfmt 4700
E:\FR\FM\24JAR2.SGM
600
750
850
950
1050
1100
1200
24JAR2
Engine torque
(N·m)
¥98
¥121
¥138
¥155
¥174
¥184
¥204
4641
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
TABLE 3 TO PARAGRAPH (b)(1) OF § 1037.320—MOTORING TORQUE CURVES BY VEHICLE CLASS—Continued
Light HDV and medium HDV—spark-ignition
Engine speed
(r/min)
Light HDV and medium HDV—compressionignition
Engine torque
(N·m)
¥51
¥52
¥53
¥56
¥56
¥57
¥57
¥58
¥60
¥65
¥81
¥85
¥87
¥88
¥89
¥91
¥91
¥96
¥96
¥97
¥98
¥99
¥104
¥105
¥108
¥108
¥111
¥111
¥115
¥112
1411
1511
1611
1711
1811
1911
2011
2111
2211
2311
2411
2511
2611
2711
2811
2911
3011
3111
3211
3311
3411
3511
3611
3711
3811
3911
4011
4111
4211
4291
Engine speed
(r/min)
Engine torque
(N·m)
1809
1954
2105
2258
2405
2556
...................................
...................................
...................................
...................................
...................................
¥148
¥155
¥162
¥170
¥179
¥189
...................................
...................................
...................................
...................................
...................................
Heavy HDV
Engine speed
(r/min)
Engine torque
(N·m)
¥214
¥225
¥247
¥270
¥275
¥294
¥319
¥345
¥372
¥400
¥429
1250
1300
1400
1500
1520
1600
1700
1800
1900
2000
2100
TABLE 4 TO PARAGRAPH (b)(1) OF § 1037.320—ENGINE IDLE FUEL MAPS BY VEHICLE CLASS
Light HDV and medium HDV—
spark-ignition
Engine
speed
(r/min)
Engine
torque
(N·m)
tkelley on DSK125TN23PROD with RULES2
600
700
600
700
Light HDV and medium HDV—
compression-ignition
Fuel mass
rate
(g/s)
0
0
100
100
0.4010
0.4725
0.6637
0.7524
(2) Follow the procedure in paragraph
(b)(1) of this section for axle audits, but
cover the range of tire sizes by using
good engineering judgment to select
three representative tire sizes for each
axle ratio for each vehicle configuration
instead of using the tire size determined
in 40 CFR 1036.540.
(3) The GEM ‘‘Default FEL CO2
Emissions’’ result for each vehicle
configuration counts as a separate test
for determining whether the family
passes the audit. For vocational
vehicles, use the GEM ‘‘Default FEL CO2
Emissions’’ result for the Regional
subcategory.
*
*
*
*
*
■ 117. Amend § 1037.510 by revising
paragraphs (a)(1)(i), (2), and (3) and (d)
to read as follows:
VerDate Sep<11>2014
01:01 Jan 24, 2023
Engine
speed
(r/min)
Jkt 259001
Engine
torque
(N·m)
750
850
750
850
§ 1037.510
Heavy HDV
Fuel mass
rate
(g/s)
0
0
100
100
0.2595
0.2626
0.6931
0.7306
Duty-cycle exhaust testing.
*
*
*
*
*
(a) * * *
(1) * * *
(i) Transient cycle. The transient cycle
is specified in appendix A of this part.
Warm up the vehicle. Start the duty
cycle within 30 seconds after
concluding the preconditioning
procedure. Start sampling emissions at
the start of the duty cycle.
*
*
*
*
*
(2) Perform cycle-average engine fuel
mapping as described in 40 CFR
1036.540. For powertrain testing under
§ 1037.550 or § 1037.555, perform
testing as described in this paragraph
(a)(2) to generate GEM inputs for each
simulated vehicle configuration, and
PO 00000
Frm 00347
Fmt 4701
Sfmt 4700
Engine
speed
(r/min)
Engine
torque
(N·m)
600
700
600
700
Fuel mass
rate
(g/s)
0
0
100
100
0.3501
0.4745
0.6547
0.8304
test runs representing different idle
conditions. Perform testing as follows:
(i) Transient cycle. The transient cycle
is specified in appendix A of this part.
(ii) Highway cruise cycles. The grade
portion of the route corresponding to
the 55 mi/hr and 65 mi/hr highway
cruise cycles is specified in appendix D
of this part. Maintain vehicle speed
between –1.0 mi/hr and 3.0 mi/hr of the
speed setpoint; this speed tolerance
applies instead of the approach
specified in 40 CFR 1066.425(b)(1) and
(2).
(iii) Drive idle. Perform testing at a
loaded idle condition for Phase 2
vocational vehicles. For engines with an
adjustable warm idle speed setpoint,
test at the minimum warm idle speed
and the maximum warm idle speed;
E:\FR\FM\24JAR2.SGM
24JAR2
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Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
otherwise simply test at the engine’s
warm idle speed. Warm up the
powertrain as described in 40 CFR
1036.520(c)(1). Within 60 seconds after
concluding the warm-up, linearly ramp
the powertrain down to zero vehicle
speed over 20 seconds. Apply the brake
and keep the transmission in drive (or
clutch depressed for manual
transmission). Stabilize the powertrain
for (60 ±1) seconds and then sample
emissions for (30 ±1) seconds.
(iv) Parked idle. Perform testing at a
no-load idle condition for Phase 2
vocational vehicles. For engines with an
adjustable warm idle speed setpoint,
test at the minimum warm idle speed
and the maximum warm idle speed;
otherwise simply test at the engine’s
warm idle speed. Warm up the
powertrain as described in 40 CFR
1036.520(c)(1). Within 60 seconds after
concluding the warm-up, linearly ramp
the powertrain down to zero vehicle
speed in 20 seconds. Put the
transmission in park (or neutral for
manual transmissions and apply the
parking brake if applicable). Stabilize
the powertrain for (180 ±1) seconds and
then sample emissions for (600 ±1)
seconds.
(3) Where applicable, perform testing
on a chassis dynamometer as follows:
(i) Transient cycle. The transient cycle
is specified in appendix A of this part.
Warm up the vehicle by operating over
one transient cycle. Within 60 seconds
after concluding the warm up cycle,
start emission sampling and operate the
vehicle over the duty cycle.
(ii) Highway cruise cycle. The grade
portion of the route corresponding to
the 55 mi/hr and 65 mi/hr highway
cruise cycles is specified in appendix D
of this part. Warm up the vehicle by
operating it at the appropriate speed
setpoint over the duty cycle. Within 60
seconds after concluding the
preconditioning cycle, start emission
sampling and operate the vehicle over
the duty cycle, maintaining vehicle
speed within ±1.0 mi/hr of the speed
setpoint; this speed tolerance applies
instead of the approach specified in 40
CFR 1066.425(b)(1) and (2).
*
*
*
*
*
(d) For highway cruise and transient
testing, compare actual second-bysecond vehicle speed with the speed
specified in the test cycle and ensure
any differences are consistent with the
criteria as specified in § 1037.550(g)(1).
If the speeds do not conform to these
criteria, the test is not valid and must be
repeated.
*
*
*
*
*
■ 118. Amend § 1037.520 by revising
paragraphs (c)(2) and (3), (f), and (h)(1)
to read as follows:
§ 1037.520 Modeling CO2 emissions to
show compliance for vocational vehicles
and tractors.
*
*
*
*
*
(c) * * *
(2) Measure tire rolling resistance in
newton per kilonewton as specified in
ISO 28580 (incorporated by reference in
§ 1037.810), except as specified in this
paragraph (c). Use good engineering
judgment to ensure that your test results
are not biased low. You may ask us to
identify a reference test laboratory to
which you may correlate your test
results. Prior to beginning the test
procedure in Section 7 of ISO 28580 for
a new bias-ply tire, perform a break-in
procedure by running the tire at the
specified test speed, load, and pressure
for (60 ±2) minutes.
(3) For each tire design tested,
measure rolling resistance of at least
three different tires of that specific
design and size. Perform the test at least
once for each tire. Calculate the
arithmetic mean of these results to the
nearest 0.1 N/kN and use this value or
any higher value as your GEM input for
TRRL. You must test at least one tire
size for each tire model, and may use
engineering analysis to determine the
rolling resistance of other tire sizes of
that model. Note that for tire sizes that
you do not test, we will treat your
analytically derived rolling resistances
the same as test results, and we may
perform our own testing to verify your
values. We may require you to test a
small sub-sample of untested tire sizes
that we select.
*
*
*
*
*
(f) Engine characteristics. Enter
information from the engine
manufacturer to describe the installed
engine and its operating parameters as
described in 40 CFR 1036.505. Note that
you do not need fuel consumption at
idle for tractors.
*
*
*
*
*
(h) * * *
(1) For engines with no adjustable
warm idle speed, input vehicle idle
speed as the manufacturer’s declared
warm idle speed. For engines with
adjustable warm idle speed, input your
vehicle idle speed as follows:
If your vehicle is a
And your engine is subject to
Your default vehicle idle
speed is a
(i) Heavy HDV ...................................................................
(ii) Medium HDV tractor ....................................................
(iii) Light HDV or Medium HDV vocational vehicle ...........
(iv) Light HDV or Medium HDV ........................................
compression-ignition or spark-ignition standards ...........
compression-ignition standards ......................................
compression-ignition standards ......................................
spark-ignition standards ..................................................
600
700
750
600
r/min.
r/min.
r/min.
r/min.
a If the default idle speed is above or below the engine manufacturer’s whole range of declared warm idle speeds, use the manufacturer’s maximum or minimum declared warm idle speed, respectively, instead of the default value.
*
*
*
*
*
119. Amend § 1037.534 by revising
paragraph (d)(2) to read as follows:
■
§ 1037.534 Constant-speed procedure for
calculating drag area (CdA).
tkelley on DSK125TN23PROD with RULES2
*
*
*
*
*
(d) * * *
(2) Perform testing as described in
paragraph (d)(3) of this section over a
sequence of test segments at constant
vehicle speed as follows:
(i) (300 ±30) seconds in each direction
at 10 mi/hr.
VerDate Sep<11>2014
01:01 Jan 24, 2023
Jkt 259001
(ii) (450 ±30) seconds in each
direction at 70 mi/hr.
(iii) (450 ±30) seconds in each
direction at 50 mi/hr.
(iv) (450 ±30) seconds in each
direction at 70 mi/hr.
(v) (450 ±30) seconds in each
direction at 50 mi/hr.
(vi) (300 ±30) seconds in each
direction at 10 mi/hr.
*
*
*
*
*
■ 120. Amend § 1037.540 by revising
the introductory text and paragraphs
(b)(3), (7), (8), and (f) to read as follows:
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§ 1037.540 Special procedures for testing
vehicles with hybrid power take-off.
This section describes optional
procedures for quantifying the reduction
in greenhouse gas emissions for vehicles
as a result of running power take-off
(PTO) devices with a hybrid energy
delivery system. See § 1037.550 for
powertrain testing requirements that
apply for drivetrain hybrid systems. The
procedures are written to test the PTO
by ensuring that the engine produces all
of the energy with no net change in
stored energy (charge-sustaining), and
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for plug-in hybrid vehicles, also
allowing for drawing down the stored
energy (charge-depleting). The full
charge-sustaining test for the hybrid
vehicle is from a fully charged
rechargeable energy storage system
(RESS) to a depleted RESS and then
back to a fully charged RESS. You must
include all hardware for the PTO
system. You may ask us to modify the
provisions of this section to allow
testing hybrid vehicles other than
battery electric hybrids, consistent with
good engineering judgment. For plug-in
hybrids, use a utility factor to properly
weight charge-sustaining and chargedepleting operation as described in
paragraph (f)(3) of this section.
*
*
*
*
*
(b) * * *
(3) Denormalize the PTO duty cycle in
appendix B of this part using the
following equation:
Prefi
= Pi · (Pmax -
Pmin)
+ Pmin
Eq. 1037.540-1
Where:
prefi = the reference pressure at each point i
in the PTO cycle.
pi = the normalized pressure at each point i
in the PTO cycle (relative to pmax).
pmax = the mean maximum pressure
measured in paragraph (b)(2) of this
section.
mfuelPTOplug-in
pmin = the mean minimum pressure
measured in paragraph (b)(2) of this
section.
*
*
*
*
*
(7) Depending on the number of
circuits the PTO system has, operate the
vehicle over one or concurrently over
both of the denormalized PTO duty
cycles in appendix B of this part.
Measure emissions during operation
over each duty cycle using the
provisions of 40 CFR part 1066.
(8) Measured pressures must meet the
cycle-validation specifications in the
following table for each test run over the
duty cycle:
TABLE 1 TO PARAGRAPH (b)(8) OF
§ 1037.540—STATISTICAL CRITERIA
FOR VALIDATING EACH TEST RUN
OVER THE DUTY CYCLE
Parameter a
Pressure
Slope, a1 .........................
Absolute value of intercept, |a0|.
Standard error of the estimate, SEE.
Coefficient of determination, r2.
0.950 ≤a1 ≤1.030.
≤2.0% of maximum
mapped pressure.
≤10% of maximum
mapped pressure.
≥0.970.
a Determine values for specified parameters as described in 40 CFR 1065.514(e) by comparing measured values to denormalized pressure values from
the duty cycle in appendix B of this part.
*
*
*
*
*
N
M
'\:'
'\:'
= L)mruelPTOCDi · (UFocDi -
UFocDi-1)]
(f) For Phase 2, calculate the delta
PTO fuel results for input into GEM
during vehicle certification as follows:
(1) Determine fuel consumption by
calculating the mass of fuel for each test
in grams, mfuelPTO, without rounding, as
described in 40 CFR 1036.540(d)(12) for
both the conventional vehicle and the
charge-sustaining and charge-depleting
portions of the test for the hybrid
vehicle as applicable.
(2) Divide the fuel mass by the
applicable distance determined in
paragraph (d)(4) of this section and the
appropriate standard payload as defined
in § 1037.801 to determine the fuelconsumption rate in g/ton-mile.
(3) For plug-in hybrid electric
vehicles calculate the utility factor
weighted fuel-consumption rate in g/
ton-mile, as follows:
(i) Determine the utility factor fraction
for the PTO system from the table in
appendix E of this part using
interpolation based on the total time of
the charge-depleting portion of the test
as determined in paragraphs (c)(6) and
(d)(3) of this section.
(ii) Weight the emissions from the
charge-sustaining and charge-depleting
portions of the test to determine the
utility factor-weighted fuel mass,
mfuelUF[cycle]plug-in, using the following
equation:
+ L)mruelPTOCSj]
i=1
4643
(1- UFRco)
·
M
j=1
(4) Calculate the difference between
the conventional PTO emissions result
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and the hybrid PTO emissions result for
input into GEM.
*
*
*
*
*
121. Revise § 1037.550 to read as
follows:
■
§ 1037.550
Powertrain testing.
This section describes the procedure
to measure fuel consumption and create
engine fuel maps by testing a powertrain
that includes an engine coupled with a
transmission, drive axle, and hybrid
components or any assembly with one
or more of those hardware elements.
Engine fuel maps are part of
demonstrating compliance with Phase 2
vehicle standards under this part; the
powertrain test procedure in this section
is one option for generating this fuelmapping information as described in 40
CFR 1036.505. Additionally, this
powertrain test procedure is one option
for certifying hybrids to the engine
standards in 40 CFR 1036.108.
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(a) General test provisions. The
following provisions apply broadly for
testing under this section:
(1) Measure NOX emissions as
described in paragraph (k) of this
section. Include these measured NOX
values any time you report to us your
greenhouse gas emissions or fuel
consumption values from testing under
this section.
(2) The procedures of 40 CFR part
1065 apply for testing in this section
except as specified. This section uses
engine parameters and variables that are
consistent with 40 CFR part 1065.
(3) Powertrain testing depends on
models to calculate certain parameters.
You can use the detailed equations in
this section to create your own models,
or use the GEM HIL model contained
within GEM Phase 2, Version 4.0
(incorporated by reference in
§ 1037.810) to simulate vehicle
hardware elements as follows:
(i) Create driveline and vehicle
models that calculate the angular speed
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Where:
i = an indexing variable that represents one
test interval.
N = total number of charge-depleting test
intervals.
mfuelPTOCD = total mass of fuel per ton-mile
in the charge-depleting portion of the
test for each test interval, i, starting from
i = 1.
UFDCDi = utility factor fraction at time tCDi as
determined in paragraph (f)(3)(i) of this
section for each test interval, i, starting
from i = 1.
j = an indexing variable that represents one
test interval.
M = total number of charge-sustaining test
intervals.
mfuelPTOCS = total mass of fuel per ton-mile in
the charge-sustaining portion of the test
for each test interval, j, starting from j =
1.
UFRCD = utility factor fraction at the full
charge-depleting time, tCD, as determined
by interpolating the approved utility
factor curve. tCD is the sum of the time
over N charge-depleting test intervals.
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Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
setpoint for the test cell dynamometer,
fnref,dyno, based on the torque
measurement location. Use the detailed
equations in paragraph (f) of this
section, the GEM HIL model’s driveline
and vehicle submodels, or a
combination of the equations and the
submodels. You may use the GEM HIL
model’s transmission submodel in
paragraph (f) of this section to simulate
a transmission only if testing hybrid
engines.
(ii) Create a driver model or use the
GEM HIL model’s driver submodel to
simulate a human driver modulating the
throttle and brake pedals to follow the
test cycle as closely as possible.
(iii) Create a cycle-interpolation
model or use the GEM HIL model’s
cycle submodel to interpolate the dutycycles and feed the driver model the
duty-cycle reference vehicle speed for
each point in the duty-cycle.
(4) The powertrain test procedure in
this section is designed to simulate
operation of different vehicle
configurations over specific duty cycles.
See paragraphs (h) and (j) of this
section.
(5) For each test run, record engine
speed and torque as defined in 40 CFR
1065.915(d)(5) with a minimum
sampling frequency of 1 Hz. These
engine speed and torque values
represent a duty cycle that can be used
for separate testing with an engine
mounted on an engine dynamometer
under § 1037.551, such as for a selective
enforcement audit as described in
§ 1037.301.
(6) For hybrid powertrains with no
plug-in capability, correct for the net
energy change of the energy storage
device as described in 40 CFR 1066.501.
For plug-in hybrid electric powertrains,
follow 40 CFR 1066.501 to determine
End-of-Test for charge-depleting
operation. You must get our approval in
advance for your utility factor curve; we
will approve it if you can show that you
created it, using good engineering
judgment, from sufficient in-use data of
vehicles in the same application as the
vehicles in which the plug-in hybrid
electric powertrain will be installed.
You may use methodologies described
in SAE J2841 (incorporated by reference
in § 1037.810) to develop the utility
factor curve.
(7) The provisions related to carbon
balance error verification in 40 CFR
1036.543 apply for all testing in this
section. These procedures are optional if
you are only performing direct or
indirect fuel-flow measurement, but we
will perform carbon balance error
verification for all testing under this
section.
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(8) Do not apply accessory loads when
conducting a powertrain test to generate
inputs to GEM if torque is measured at
the axle input shaft or wheel hubs.
(9) If you test a powertrain over the
duty cycle specified in 40 CFR
1036.514, control and apply the
electrical accessory loads using one of
the following systems:
(i) An alternator with dynamic
electrical load control.
(ii) A load bank connected directly to
the powertrain’s electrical system.
(b) Test configuration. Select a
powertrain for testing as described in
§ 1037.235 or 40 CFR 1036.235 as
applicable. Set up the engine according
to 40 CFR 1065.110 and 40 CFR
1065.405(b). Set the engine’s idle speed
to idle speed defined in
§ 1037.520(h)(1).
(1) The default test configuration
consists of a powertrain with all
components upstream of the axle. This
involves connecting the powertrain’s
output shaft directly to the
dynamometer or to a gear box with a
fixed gear ratio and measuring torque at
the axle input shaft. You may instead
set up the dynamometer to connect at
the wheel hubs and measure torque at
that location. The preceeding sentence
may apply if your powertrain
configuration requires it, such as for
hybrid powertrains or if you want to
represent the axle performance with
powertrain test results.
(2) For testing hybrid engines, connect
the engine’s crankshaft directly to the
dynamometer and measure torque at
that location.
(c) Powertrain temperatures during
testing. Cool the powertrain during
testing so temperatures for oil, coolant,
block, head, transmission, battery, and
power electronics are within the
manufacturer’s expected ranges for
normal operation. You may use
electronic control module outputs to
comply with this paragraph (c). You
may use auxiliary coolers and fans.
(d) Engine break in. Break in the
engine according to 40 CFR 1065.405,
the axle assembly according to
§ 1037.560, and the transmission
according to § 1037.565. You may
instead break in the powertrain as a
complete system using the engine break
in procedure in 40 CFR 1065.405.
(e) Dynamometer setup. Set the
dynamometer to operate in speedcontrol mode (or torque-control mode
for hybrid engine testing at idle,
including idle portions of transient duty
cycles). Record data as described in 40
CFR 1065.202. Command and control
the dynamometer speed at a minimum
of 5 Hz, or 10 Hz for testing engine
hybrids. Run the vehicle model to
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calculate the dynamometer setpoints at
a rate of at least 100 Hz. If the
dynamometer’s command frequency is
less than the vehicle model
dynamometer setpoint frequency,
subsample the calculated setpoints for
commanding the dynamometer
setpoints.
(f) Driveline and vehicle model. Use
the GEM HIL model’s driveline and
vehicle submodels or the equations in
this paragraph (f) to calculate the
dynamometer speed setpoint, fnref,dyno,
based on the torque measurement
location. For all powertrains, configure
GEM with the accessory load set to zero.
For hybrid engines, configure GEM with
the applicable accessory load as
specified in 40 CFR 1036.505 and
1036.514. For all powertrains and
hybrid engines, configure GEM with the
tire slip model disabled.
(1) Driveline model with a
transmission in hardware. For testing
with torque measurement at the axle
input shaft or wheel hubs, calculate,
fnref,dyno, using the GEM HIL model’s
driveline submodel or the following
equation:
ka[speed] . Vrefi
=
2 · Tr
Eq. 1037.550-1
fnrefi,dyno
• r[speed]
Where:
ka[speed] = drive axle ratio as determined in
paragraph (h) of this section. Set ka[speed]
equal to 1.0 if torque is measured at the
wheel hubs.
vrefi = simulated vehicle reference speed as
calculated in paragraph (f)(3) of this
section.
r[speed] = tire radius as determined in
paragraph (h) of this section.
(2) Driveline model with a simulated
transmission. For testing with the torque
measurement at the engine’s crankshaft,
fnref,dyno is the dynamometer target speed
from the GEM HIL model’s transmission
submodel. You may request our
approval to change the transmission
submodel, as long as the changes do not
affect the gear selection logic. Before
testing, initialize the transmission
model with the engine’s measured
torque curve and the applicable steadystate fuel map from the GEM HIL model.
You may request our approval to input
your own steady-state fuel map. For
example, this request for approval could
include using a fuel map that represents
the combined performance of the engine
and hybrid components. Configure the
torque converter to simulate neutral idle
when using this procedure to generate
engine fuel maps in 40 CFR 1036.505 or
to perform the Supplemental Emission
Test (SET) testing under 40 CFR
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1036.510. You may change engine
commanded torque at idle to better
represent CITT for transient testing
under 40 CFR 1036.512. You may
change the simulated engine inertia to
match the inertia of the engine under
test. We will evaluate your requests
under this paragraph (f)(2) based on
your demonstration that that the
adjusted testing better represents in-use
operation.
(i) The transmission submodel needs
the following model inputs:
(A) Torque measured at the engine’s
crankshaft.
(B) Engine estimated torque
determined from the electronic control
Vrefi
=(
fni,transmission
=
(ii) The transmission submodel
generates the following model outputs:
(A) Dynamometer target speed.
(B) Dynamometer idle load.
(C) Transmission engine load limit.
(D) Engine speed target.
(3) Vehicle model. Calculate the
simulated vehicle reference speed, nrefi,
using the GEM HIL model’s vehicle
submodel or the equations in this
paragraph (f)(3):
ka[speed] · Vrefi
2 . 77: • 11[speed]
Eq. 1037.550-2
Where:
ka[speed] = drive axle ratio as determined in
paragraph (h) of this section.
~-n~
-r- · (Effax1e) ( M. g.
vrefi = simulated vehicle reference speed as
calculated in paragraph (f)(3) of this
section.
r[speed] = tire radius as determined in
paragraph (h) of this section.
module or by converting the
instantaneous operator demand to an
instantaneous torque in N·m.
(C) Dynamometer mode when idling
(speed-control or torque-control).
(D) Measured engine speed when
idling.
(E) Transmission output angular
speed, fni,transmission, calculated as follows:
CIT. cos(atan(Gi-1))
+
+.
)
p .C A
L1t·~ 1
·M
vr~f,i-1 ) - Fbrake,i-1 -
+M
Fgrade,i-1
.
+ Vref,i-1
rotatmg
Eq. 1037.550-3
appendix D to this part corresponding to
measurement i–1.
Mrotating = inertial mass of rotating
components. Let Mrotating = 340 kg for
vocational Light HDV or vocational
Medium HDV. See paragraph (h) of this
section for tractors and for vocational
Heavy HDV.
N
L(
Vref,i-1 · Llti-I)
Eq. 1037.550-4
r = air density at reference conditions. Use
r = 1.1845 kg/m3.
CdA = drag area for a vehicle class as
determined in paragraph (h) of this
section.
Fbrake,i-1 = instantaneous braking force applied
by the driver model.
kaB = 4.0
rB = 0.399 m
T999 = 500.0 N·m
Crr = 7.7 N/kN = 7.7·10¥3 N/N
M = 11408 kg
CdA = 5.4 m2
G999 = 0.39% = 0.0039
Fgrade,i-1 = M · g · sin(atan(Gi_ 1))
Eq. 1037.550-5
Dt = the time interval between measurements.
For example, at 100 Hz, Dt = 0.0100
seconds.
998
D999 = L(19.99 · 0.01 + 20.0 · 0.01+ ... +vref,998 · Llt998 ) = 1792 m
tkelley on DSK125TN23PROD with RULES2
Vref1000
Mrotating = 340 kg
=(
0.0100
11408+340
Vrefl000
VerDate Sep<11>2014
ER24JA23.084
i=O
Fbrake,999 = 0 N
vref,999 = 20.0 m/s
Dt = 0.0100 s
4.0·500.0 .
0.399
(0.955) -
)
( 11408 • 9.80665 • 7.7 • 10- 3 • cos(atan(0.0039))
11845·5 4
+ ·
2
·
•
20. 0 2 ) - 0 - 436.5
+ 20 . 0 Vref!OOO
= 20.00189 m/s
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(4) Example. The following example
illustrates a calculation of fnref,dyno using
paragraph (f)(1) of this section where
torque is measured at the axle input
shaft. This example is for a vocational
Light HDV or vocational Medium HDV
with 6 speed automatic transmission at
B speed (Test 4 in Table 1 to paragraph
(h)(2)(ii) of this section).
i=1
ER24JA23.085
=
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ER24JA23.082 ER24JA23.083
Di-I
ER24JA23.081
Where:
i = a time-based counter corresponding to
each measurement during the sampling
period. Let vref1 = 0; start calculations at
i = 2. A 10-minute sampling period will
generally involve 60,000 measurements.
T = instantaneous measured torque at the
axle input, measured at the wheel hubs,
or simulated by the GEM HIL model’s
transmission submodel.
Effaxle = axle efficiency. Use Effaxle = 0.955 for
T ≥0, and use Effaxle = 1⁄0.955 for T <0.
Use Effaxle = 1.0 if torque is measured at
the wheel hubs.
M = vehicle mass for a vehicle class as
determined in paragraph (h) of this
section.
g = gravitational constant = 9.80665 m/s2.
Crr = coefficient of rolling resistance for a
vehicle class as determined in paragraph
(h) of this section.
Gi ¥1 = the percent grade interpolated at
distance, D i¥1, from the duty cycle in
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Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
4.0 · 20.00189
(g) Driver model. Use the GEM HIL
model’s driver submodel or design a
driver model to simulate a human driver
modulating the throttle and brake
pedals. In either case, tune the model to
follow the test cycle as closely as
possible meeting the following
specifications:
(1) The driver model must meet the
following speed requirements:
(i) For operation over the highway
cruise cycles, the speed requirements
described in 40 CFR 1066.425(b) and (c).
(ii) For operation over the transient
cycle specified in appendix A of this
fnreflOOO,dyno
= z . 3 _14 . 0. 399
JnreflOOO,dyno =
31.93 r/s = 1915.8 r/min
part, the SET as defined 40 CFR
1036.510, the Federal Test Procedure
(FTP) as defined in 40 CFR 1036.512,
and the Low Load Cycle (LLC) as
defined in 40 CFR 1036.514, the speed
requirements described in 40 CFR
1066.425(b) and (c).
(iii) The exceptions in 40 CFR
1066.425(b)(4) apply to the highway
cruise cycles, the transient cycle
specified in appendix A of this part,
SET, FTP, and LLC.
(iv) If the speeds do not conform to
these criteria, the test is not valid and
must be repeated.
t
.
eyelet
=f
L
i=l
(2) Send a brake signal when operator
demand is zero and vehicle speed is
greater than the reference vehicle speed
from the test cycle. Include a delay
before changing the brake signal to
prevent dithering, consistent with good
engineering judgment.
(3) Allow braking only if operator
demand is zero.
(4) Compensate for the distance
driven over the duty cycle over the
course of the test. Use the following
equation to perform the compensation
in real time to determine your time in
the cycle:
((Vvehicle,i-1)
. Llt·i-1 )
V
.
cycle,t-1
Eq. 1037.550-6
Where:
vvehicle = measured vehicle speed.
vcycle = reference speed from the test cycle.
If v cycle,i ¥1 <1.0 m/s, set vcycle,i¥1 = vvehicle,i¥1.
ER24JA23.088
(2) If vehicle configurations are not
known, determine the vehicle model
inputs for a set of vehicle configurations
as described in 40 CFR 1036.540(c)(3)
with the following exceptions:
(i) In the equations of 40 CFR
1036.540(c)(3)(i), ktopgear is the actual top
gear ratio of the powertrain instead of
the transmission gear ratio in the
highest available gear given in Table 1
in 40 CFR 1036.540.
(ii) Test at least eight different vehicle
configurations for powertrains that will
be installed in Spark-ignition HDE,
vocational Light HDV, and vocational
Medium HDV using the following table
instead of Table 2 in 40 CFR 1036.540:
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(h) Vehicle configurations to evaluate
for generating fuel maps as defined in
40 CFR 1036.505. Configure the
driveline and vehicle models from
paragraph (f) of this section in the test
cell to test the powertrain. Simulate
multiple vehicle configurations that
represent the range of intended vehicle
applications using one of the following
options:
(1) For known vehicle configurations,
use at least three equally spaced axle
ratios or tire sizes and three different
road loads (nine configurations), or at
least four equally spaced axle ratios or
tire sizes and two different road loads
(eight configurations). Select axle ratios
to represent the full range of expected
vehicle installations. Select axle ratios
and tire sizes such that the ratio of
engine speed to vehicle speed covers the
range of ratios of minimum and
maximum engine speed to vehicle speed
when the transmission is in top gear for
the vehicles in which the powertrain
will be installed. Note that you do not
have to use the same axle ratios and tire
sizes for each GEM regulatory
subcategory. You may determine
appropriate Crr, CdA, and mass values to
cover the range of intended vehicle
applications or you may use the Crr, CdA,
and mass values specified in paragraph
(h)(2) of this section.
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Table 1 to Paragraph (h)(2)(ii) of§ 1037.550-Vehicle Configurations for Testing Spark. ·r10n HDE L"1g_htHDE'andMea·mm HDE
1gm
Parameter
'
1
2
3
4
5
6
7
8
Crr (N/kN)
6.2
7.7
6.2
7.7
6.2
7.7
6.2
7.7
CcI,4
CI engine speed for
fnure and k.
3.4
5.4
3.4
5.4
3.4
5.4
3.4
5.4
/nrefA
/nrefA
/nreffi
/nreffi
/nrefC
/nrefC
/ntest
/ntest
SI engine speed for
fnure and k.
/nrefD
/nrefD
/nrefA
/nrefA
/nreffi
/nreffi
/nrefC
/nrefC
M(kg)
7,257
11,408
7,257
11,408
7,257
11,408
7,257
11,408
V--~"'~'
v.. -1..:_1
340
340
340
340
340
340
340
340
(kg)
Drive axle
4x2
4x2
4x2
4x2
4x2
4x2
4x2
4x2
confomration•
GEM regulatory
MHD
LHD
MHD
LHD
MHD
LHD
MHD
LHD
subcategory•
•Drive axle configuration and GEM regulatory subcategory are not used if using the equations in paragraph (f)(3) of
this section.
Afi.otating
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will be installed in vocational Heavy
HDV and tractors using the following
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tables instead of Table 3 and Table 4 in
40 CFR 1036.540:
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(iii) Select and test vehicle
configurations as described in 40 CFR
1036.540(c)(3)(iii) for powertrains that
4648
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
Table 2 to Paragraph (h)(2)(iii) of§ 1037.550-Vehicle Configurations for Testing General Purpose
Trac t ors andV ocaf10nalH eavy HDV
Parameter
kN)
speed for t ntire
Vvehicle
(kg)
1xle
guration•
egulatory
~gory•
e weight reduction
1
2
3
4
5
6
7
8
9
6.9
6.9
6.9
6.9
6.9
6.9
6.9
6.9
6.9
5.4
4.7
4.0
5.4
4.7
4.0
5.4
4.7
4.0
V'nrem
fnretD
'nretD
lfnreffi
fureffi
lfnreffi
/~test
l.fn.test
.fntest
1,978
5,515
9,051
1,978
5,515
9,051
1,978
5,515
9,051
,021
794
794
,021
794
794
,021
794
794
6x4
6x4
4x2
6x4
6x4
4x2
6x4
6x4
4x2
SC HR
DC MR
DC_MR
SC HR
DC_MR
IDC_MR
SC HR
DC MR
DC MR
3,275
,,147
3,275
~,147
3,275
,,147
0
0
0
axle configuration and GEM regulatory subcategory are not used if using the equations in paragraph (f)(3) of this section.
Table 3 to Paragraph (h)(2)(iii) of§ 1037.550-Vehicle Configurations for Testing Heavy HDE
ltlld"H
ns a e m eavy- HaulTrac t ors
I
Parameter
I
I
1
2
I
3
I
4
I
5
I
6
Crr(NlkN)
6.9
6.9
6.9
6.9
6.9
6.9
CctA
5.0
5.4
5.0
5.4
5.0
5.4
/nretD
/rrretD
/nreffi
/rrreffi
/ntest
fn_test
53,751
31,978
53,751
31,978
53,751
31,978
Engine speed for
fntire and k.
v...
I
1..,_1
M(kg)
1,021
1,021
1,021
1,021
1,021
1,021
(kg)
Drive axle
6x4
6x4
6x4
6x4
6x4
6x4
configuration•
GEM regulatory
C8 HH
C8- SC- HR
C8 HH
C8 - SC- HR
C8 HH
C8- SC- HR
subcategory•
•Drive axle configuration and GEM regulatory subcategory are not used if using the equations in paragraph (f)(3)
of this section.
(3) For hybrid powertrain systems
where the transmission will be
simulated, use the transmission
parameters defined in 40 CFR
1036.540(c)(2) to determine
transmission type and gear ratio. Use a
fixed transmission efficiency of 0.95.
The GEM HIL transmission model uses
a transmission parameter file for each
test that includes the transmission type,
gear ratios, lockup gear, torque limit per
gear from 40 CFR 1036.540(c)(2), and
the values from 40 CFR 1036.505(b)(4)
and (c).
(i) [Reserved]
(j) Duty cycles to evaluate. Operate the
powertrain over each of the duty cycles
specified in § 1037.510(a)(2), and for
each applicable vehicle configuration
from paragraph (h) of this section.
Determine cycle-average powertrain fuel
maps by testing the powertrain using
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the procedures in 40 CFR 1036.540(d)
with the following exceptions:
(1) Understand ‘‘engine’’ to mean
‘‘powertrain’’.
(2) Warm up the powertrain as
described in 40 CFR 1036.520(c)(1).
(3) Within 90 seconds after
concluding the warm-up, start the
transition to the preconditioning cycle
as described in paragraph (j)(5) of this
section.
(4) For plug-in hybrid engines,
precondition the battery and then
complete all back-to-back tests for each
vehicle configuration according to 40
CFR 1066.501 before moving to the next
vehicle configuration.
(5) If the preceding duty cycle does
not end at 0 mi/hr, transition between
duty cycles by decelerating at a rate of
2 mi/hr/s at 0% grade until the vehicle
reaches zero speed. Shut off the
powertrain. Prepare the powertrain and
test cell for the next duty-cycle.
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(6) Start the next duty-cycle within 60
to 180 seconds after shutting off the
powertrain.
(i) To start the next duty-cycle, for
hybrid powertrains, key on the vehicle
and then start the duty-cycle. For
conventional powertrains key on the
vehicle, start the engine, wait for the
engine to stabilize at idle speed, and
then start the duty-cycle.
(ii) If the duty-cycle does not start at
0 mi/hr, transition to the next duty cycle
by accelerating at a target rate of 1 mi/
hr/s at 0% grade. Stabilize for 10
seconds at the initial duty cycle
conditions and start the duty-cycle.
(7) Calculate cycle work using GEM or
the speed and torque from the driveline
and vehicle models from paragraph (f)
of this section to determine the
sequence of duty cycles.
(8) Calculate the mass of fuel
consumed for idle duty cycles as
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Mrotating
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
described in paragraph (n) of this
section.
(k) Measuring NOX emissions.
Measure NOX emissions for each
sampling period in grams. You may
perform these measurements using a
NOX emission-measurement system that
meets the requirements of 40 CFR part
1065, subpart J. If a system malfunction
prevents you from measuring NOX
emissions during a test under this
section but the test otherwise gives valid
results, you may consider this a valid
test and omit the NOX emission
measurements; however, we may
require you to repeat the test if we
determine that you inappropriately
voided the test with respect to NOX
emission measurement.
(l) [Reserved]
(m) Measured output speed
validation. For each test point, validate
the measured output speed with the
corresponding reference values. If the
range of reference speed is less than 10
percent of the mean reference speed,
you need to meet only the standard
error of the estimate in Table 1 of this
section. You may delete points when
-=-
mfuelidle
the vehicle is stopped. If your speed
measurement is not at the location of
fnref, correct your measured speed using
the constant speed ratio between the
two locations. Apply cycle-validation
criteria for each separate transient or
highway cruise cycle based on the
following parameters:
(1) Direct fuel flow measurement.
Determine the corresponding mean
values for mean idle fuel mass flow rate,
Ô
m
fuelidle, for each duty cycle, as
applicable. Use of redundant direct fuelflow measurements require our advance
approval.
(2) Indirect fuel flow measurement.
Record speed and torque and measure
emissions and other inputs needed to
run the chemical balance in 40 CFR
1065.655(c). Determine the
corresponding mean values for each
duty cycle. Use of redundant indirect
fuel-flow measurements require our
advance approval. Measure background
concentration as described in 40 CFR
1036.535(b)(4)(ii). We recommend
setting the CVS flow rate as low as
possible to minimize background, but
without introducing errors related to
insufficient mixing or other operational
considerations. Note that for this testing
40 CFR 1065.140(e) does not apply,
including the minimum dilution ratio of
2:1 in the primary dilution stage.
Calculate the idle fuel mass flow rate for
Ô
each duty cycle, m
fuelidle, for each set of
vehicle settings, as follows:
TABLE 4 TO PARAGRAPH (m) OF
§ 1037.550—STATISTICAL CRITERIA
FOR VALIDATING DUTY CYCLES
Parameter a
Slope, a1 .........................
Absolute value of intercept, |a0|.
Standard error of the estimate, SEE.
Coefficient of determination, r2.
Speed control
0.990 ≤a1 ≤1.010.
≤2.0% of maximum fnref
speed.
≤2.0% of maximum fnref
speed.
≥0.990.
a Determine values for specified parameters as described in 40 CFR 1065.514(e) by comparing measured and reference values for fnref,dyno.
(n) Fuel consumption at idle. Record
measurements using direct and/or
indirect measurement of fuel flow.
Determine the fuel-consumption rates at
idle for the applicable duty cycles
described in § 1037.510(a)(2) as follows:
= -Mc- . (-=-nexh .
Wcmeas
4649
iccombdry
rhco2DEF)
- --XH20exhdry
Mc02
1+
Eq. 1037.550-7
tkelley on DSK125TN23PROD with RULES2
1nfuelidle
12.0107 (
2.805 · 10- 3
25
534
= 0.867 · · · 1 + 3.53 · 10- 2
Ô
m
fuelidle = 0.405 g/s = 1458.6 g/hr
(o) Create GEM inputs. Use the results
of powertrain testing to determine GEM
inputs for the different simulated
vehicle configurations as follows:
(1) Correct the measured or calculated
fuel masses, mfuel[cycle], and mean idle
Ô
fuel mass flow rates, m
fuelidle, if
applicable, for each test result to a massspecific net energy content of a
reference fuel as described in 40 CFR
Ô with
1036.535(e), replacing m
fuel
mfuel[cycle] where applicable in Eq.
1036.535–4.
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(2) Declare fuel masses, mfuel[cycle] and
Ô
m
fuelidle. Determine mfuel[cycle] using the
calculated fuel mass consumption
values described in 40 CFR
1036.540(d)(12). In addition, declare
mean fuel mass flow rate for each
Ô
applicable idle duty cycle, m
fuelidle.
These declared values may not be lower
than any corresponding measured
values determined in this section. If you
use both direct and indirect
measurement of fuel flow, determine the
corresponding declared values as
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MCO2 = molar mass of carbon dioxide.
Example:
MC = 12.0107 g/mol
wCmeas = 0.867
Ô
nexh = 25.534 mol/s
x¯Ccombdry = 2.805·10¥3 mol/mol
x¯H2Oexhdry = 3.53·10¥2 mol/mol
Ô
m
CO2DEF = 0.0726 g/s
MCO2 = 44.0095
-
0.0726)
44.0095
described in 40 CFR 1036.535(g)(2) and
(3). These declared values, which serve
as emission standards, collectively
represent the powertrain fuel map for
certification.
(3) For engines designed for plug-in
hybrid electric vehicles, the mass of fuel
for each cycle, mfuel[cycle], is the utility
factor-weighted fuel mass, mfuelUF[cycle].
This is determined by calculating mfuel
for the full charge-depleting and chargesustaining portions of the test and
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ER24JA23.092
_
x¯Ccombdry = the mean concentration of carbon
from fuel and any injected fluids in the
exhaust per mole of dry exhaust.
x¯H2Oexhdry = the mean concentration of H2O in
exhaust per mole of dry exhaust.
Ô
m
CO2DEF = the mean CO2 mass emission rate
resulting from diesel exhaust fluid
decomposition over the duty cycle as
determined in 40 CFR 1036.535(b)(9). If
your engine does not use diesel exhaust
fluid, or if you choose not to perform this
Ô
correction, set m
CO2DEF equal to 0.
ER24JA23.091
Where:
MC = molar mass of carbon.
wCmeas = carbon mass fraction of fuel (or
mixture of test fuels) as determined in 40
CFR 1065.655(d), except that you may
not use the default properties in Table 2
of 40 CFR 1065.655 to determine a, b,
and wC for liquid fuels.
Ô
nexh = the mean raw exhaust molar flow rate
from which you measured emissions
according to 40 CFR 1065.655.
4650
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
weighting the results, using the
following equation:
N
mfue!UF[cycle]
M
'[
= L._.
mfuel[cycle]CDi.
(UFocDi - UFDCDi-1)
]
'[
+ L._.
i=l
mfuel[cycle]CSj
] (1 - UFRcD)
•
M
j=l
Eq. 1037.550-8
Where:
i = an indexing variable that represents one
test interval.
N = total number of charge-depleting test
intervals.
mfuel[cycle]CDi = total mass of fuel in the
charge-depleting portion of the test for
each test interval, i, starting from i = 1,
including the test interval(s) from the
transition phase.
UFDCDi = utility factor fraction at distance
DCDi from Eq. 1037.505–9 as determined
by interpolating the approved utility
factor curve for each test interval, i,
starting from i = 1. Let UFDCD0 = 0
j = an indexing variable that represents one
test interval.
M = total number of charge-sustaining test
intervals.
mfuel[cycle]CSj = total mass of fuel over the
charge-sustaining portion of the test for
each test interval, j, starting from j = 1.
UFRCD = utility factor fraction at the full
charge-depleting distance, RCD, as
determined by interpolating the
approved utility factor curve. RCD is the
cumulative distance driven over N
charge-depleting test intervals.
Q
DcDi
=
L
Q = total number of measurements over the
test interval.
v = vehicle velocity at each time step, k,
starting from k = 1. For tests completed
under this section, v is the vehicle
velocity as determined by Eq. 1037.550–
1. Note that this should include chargedepleting test intervals that start when
the engine is not yet operating.
Dt = 1/frecord
frecord = the record rate.
Example for the 55 mi/hr Cruise Cycle:
(vk · Llt)
k=1
Eq. 1037.550-9
Where:
k = an indexing variable that represents one
recorded velocity value.
Q = 8790
v1 = 55.0 mi/hr
v2 = 55.0 mi/hr
v3 = 55.1 mi/hr
frecord = 10 Hz
Dt = 1/10 Hz = 0.1 s
8790
Dem
=
L
(55.0 · 0.1
+ 55.0 · 0.1 + 55.1 · 0.1 + v 8790
• Llt)
= 13.4 mi
k=1
mfuelUF55cruise = 4026.0 g
(4) For the transient cycle specified in
§ 1037.510(a)(2)(i), calculate powertrain
output speed per unit of vehicle speed,
(i) For testing with torque
measurement at the axle input shaft:
[
[
/ npowertrain]
Vpowertrain
+ 1675.4 · (0.21 - 0.11)]
/npowertrain]
2 · 7r
Eq. 1037.550-10
Vpowertram·
[cycle]
[cycle]
Example:
ka = 4.0
rB = 0.399 m
• 1i[speed]
using one of the following methods:
/npowertrain]
tkelley on DSK125TN23PROD with RULES2
Vpowertrain transienttest4
[
4.0
2 · 3.14 · 0.399
ER24JA23.094 ER24JA23.095
[
= 1.596 r/m
/npowertrain]
Vpowertrain transienttest4
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ER24JA23.099
0) + 0 · (0.11 - 0.05)
(1 - 0.21)
+ 4884.1 ·
l
ER24JA23.098
= [0 · (0.05 -
ER24JA23.096
mfuelUF55cruise
mfuel55cruiseCD3 = 1675.4 g
M=1
mfuel55cruiseCS = 4884.1 g
UFRCD = 0.21
ER24JA23.097
UFDCD2 = 0.11
UFDCD3 = 0.21
mfuel55cruiseCD1 = 0 g
mfuel55cruiseCD2 = 0 g
E:\FR\FM\24JAR2.SGM
24JAR2
ER24JA23.093
DCD2 = 13.4 mi
DCD3 = 13.4 mi
N=3
UFDCD1 = 0.05
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
(ii) For testing with torque
measurement at the wheel hubs, use Eq.
1037.550–8 setting ka equal to 1.
(iii) For testing with torque
measurement at the engine’s crankshaft:
[
/npowertrain]
Where:
fnengine = average engine speed when vehicle
speed is at or above 0.100 m/s.
vref = average simulated vehicle speed at or
above 0.100 m/s.
Example:
fnengine
fnengine = 1870 r/min = 31.17 r/s
vref = 19.06 m/s
Vref
Vpowertrain [cycle]
4651
Eq. 1037.550-11
[
31.17
19.06
/npowertrain]
Vpowertrain transienttest4
[
= 1.635 r/m
/npowertrain]
Vpowertrain transienttest4
(5) Calculate engine idle speed, by
taking the average engine speed
measured during the transient cycle test
while the vehicle speed is below 0.100
m/s. (Note: Use all the charge-sustaining
test intervals when determining engine
idle speed for plug-in hybrid engines
and powertrains.)
(6) For the cruise cycles specified in
§ 1037.510(a)(2)(ii), calculate the
average powertrain output speed,
fnpowertrain, and the average powertrain
output torque (positive torque only),
Tpowertrain, at vehicle speed at or above
0.100 m/s. (Note: Use all the chargesustaining and charge-depleting test
intervals when determining fnpowertrain
and Tpowertrain for plug-in hybrid engines
and powertrains.)
(7) Calculate positive work, W[cycle], as
the work over the duty cycle at the axle
input shaft, wheel hubs, or the engine’s
crankshaft, as applicable, when vehicle
speed is at or above 0.100 m/s. For plug-
in hybrids engines and powertrains,
calculate, W[cycle], by calculating the
positive work over each of the chargesustaining and charge-depleting test
intervals and then averaging them
together.
(8) The following tables illustrate the
GEM data inputs corresponding to the
different vehicle configurations for a
given duty cycle:
(i) For the transient cycle:
Table 5 to Paragraph (o)(8)(i) of§ 1037.550-Example of Output Matrix for Transient
C,yeIe V eh"1cIe C onfi1gurafions
Confi~uration
Parameter
1
2
3
4
...
n
fflfuel[ cycle]
l
[fnpow,rtrnin
Vpowertrain rcyclel
W[cycle]
fnidle
(ii) For the cruise cycles:
TABLE 6 TO PARAGRAPH (o)(8)(ii) OF § 1037.550—GENERIC EXAMPLE OF OUTPUT MATRIX FOR CRUISE CYCLE VEHICLE
CONFIGURATIONS
2
3
4
5
6
7
mfuel[cycle].
fnpowertrain
[cycle].
Tpowertrain
[cycle].
W[cycle].
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24JAR2
...
n
ER24JA23.100
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1
ER24JA23.101 ER24JA23.102
Configuration
Parameter
4652
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
122. Amend § 1037.551 by revising
the introductory text and paragraphs (b)
and (c) to read as follows:
■
tkelley on DSK125TN23PROD with RULES2
§ 1037.551 Engine-based simulation of
powertrain testing.
Section 1037.550 describes how to
measure fuel consumption over specific
duty cycles with an engine coupled to
a transmission; § 1037.550(a)(5)
describes how to create equivalent duty
cycles for repeating those same
measurements with just the engine. This
§ 1037.551 describes how to perform
this engine testing to simulate the
powertrain test. These engine-based
measurements may be used for selective
enforcement audits as described in
§ 1037.301, as long as the test engine’s
operation represents the engine
operation observed in the powertrain
test. If we use this approach for
confirmatory testing, when making
compliance determinations, we will
consider the uncertainty associated with
this approach relative to full powertrain
testing. Use of this approach for engine
SEAs is optional for engine
manufacturers.
*
*
*
*
*
(b) Operate the engine over the
applicable engine duty cycles
corresponding to the vehicle cycles
specified in § 1037.510(a)(2) for
powertrain testing over the applicable
vehicle simulations described in
§ 1037.550(j). Warm up the engine to
prepare for the transient test or one of
the highway cruise cycles by operating
it one time over one of the simulations
of the corresponding duty cycle. Warm
up the engine to prepare for the idle test
by operating it over a simulation of the
65-mi/hr highway cruise cycle for 600
seconds. Within 60 seconds after
concluding the warm up cycle, start
emission sampling while the engine
operates over the duty cycle. You may
perform any number of test runs directly
in succession once the engine is
warmed up. Perform cycle validation as
described in 40 CFR 1065.514 for engine
speed, torque, and power.
(c) Calculate the mass of fuel
consumed as described in § 1037.550(n)
and (o). Correct each measured value for
the test fuel’s mass-specific net energy
content as described in 40 CFR
1036.550. Use these corrected values to
determine whether the engine’s
emission levels conform to the declared
fuel-consumption rates from the
powertrain test.
123. Amend § 1037.555 by revising
the introductory text and paragraph (g)
to read as follows:
■
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§ 1037.555 Special procedures for testing
Phase 1 hybrid systems.
This section describes a powertrain
testing procedure for simulating a
chassis test with a pre-transmission or
post-transmission hybrid system to
perform A to B testing of Phase 1
vehicles. These procedures may also be
used to perform A to B testing with nonhybrid systems. See § 1037.550 for
Phase 2 hybrid systems.
*
*
*
*
*
(g) The driver model should be
designed to follow the cycle as closely
as possible and must meet the
requirements of § 1037.510 for steadystate testing and 40 CFR 1066.425 for
transient testing. The driver model
should be designed so that the brake
and throttle are not applied at the same
time.
*
*
*
*
*
■ 124. Amend § 1037.560 by revising
paragraph (c) to read as follows:
§ 1037.560
Axle efficiency test.
*
*
*
*
*
(c) Measure input and output speed
and torque as described in 40 CFR
1065.210(b). You must use a speedmeasurement system that meets an
accuracy of ±0.05% of point. Use torque
transducers that meet an accuracy
requirement of ±1.0 N·m for unloaded
test points and ±0.2% of the maximum
tested axle input torque or output
torque, respectively, for loaded test
points. Calibrate and verify
measurement instruments according to
40 CFR part 1065, subpart D. Command
speed and torque at a minimum of 10
Hz, and record all data, including bulk
oil temperature, at a minimum of 1 Hz
mean values.
*
*
*
*
*
■ 125. Amend § 1037.601 by revising
paragraphs (a)(1) and (c) to read as
follows:
vehicles. These prohibitions apply
especially to the vehicle manufacturer.
Note that this paragraph (a)(1) allows
the use of Heavy heavy-duty tractor
engines in vocational vehicles.
*
*
*
*
*
(c) The prohibitions of 40 CFR
1068.101 apply for vehicles subject to
the requirements of this part. The
following specific provisions apply:
(1) The actions prohibited under this
provision include introducing into U.S.
commerce a complete or incomplete
vehicle subject to the standards of this
part where the vehicle is not covered by
a valid certificate of conformity or
exemption.
(2) Applying a Clean Idle sticker to a
vehicles with an installed engine that is
not certified to the NOX standard of 40
CFR 1036.104(b) violates the prohibition
in 40 CFR 1068.101(b)(7)(iii).
*
*
*
*
*
■ 126. Amend § 1037.605 by revising
paragraphs (a) introductory text and
(a)(4) to read as follows:
§ 1037.605 Installing engines certified to
alternate standards for specialty vehicles.
(a) General provisions. This section
allows vehicle manufacturers to
introduce into U.S. commerce certain
new motor vehicles using engines
certified to alternate emission standards
specified in 40 CFR 1036.605 for motor
vehicle engines used in specialty
vehicles. You may not install an engine
certified to these alternate standards if
there is an engine certified to the full set
of requirements of 40 CFR part 1036 that
has the appropriate physical and
performance characteristics to power
the vehicle. Note that, although these
alternate emission standards are mostly
equivalent to standards that apply for
nonroad engines under 40 CFR part
1039 or 1048, they are specific to motor
vehicle engines. The provisions of this
section apply for the following types of
§ 1037.601 General compliance provisions. specialty vehicles:
*
*
*
*
*
(a) * * *
(4) Through model year 2027, vehicles
(1) Except as specifically allowed by
with a hybrid powertrain in which the
this part or 40 CFR part 1068, it is a
engine provides energy only for the
violation of 40 CFR 1068.101(a)(1) to
Rechargeable Energy Storage System.
introduce into U.S. commerce either a
*
*
*
*
*
tractor or vocational vehicle that is not
certified to the applicable requirements
■ 127. Amend § 1037.615 by revising
of this part or a tractor or vocational
paragraph (f) to read as follows:
vehicle containing an engine that is not
§ 1037.615 Advanced technologies.
certified to the applicable requirements
*
*
*
*
*
of 40 CFR part 86 or 1036. Further, it is
(f) For electric vehicles and for fuel
a violation to introduce into U.S.
cells powered by hydrogen, calculate
commerce a Phase 1 tractor containing
CO2 credits using an FEL of 0 g/tonan engine not certified for use in
mile. Note that these vehicles are
tractors; or to introduce into U.S.
subject to compression-ignition
commerce a vocational vehicle
containing a Light HDE or Medium HDE standards for CO2.
not certified for use in vocational
*
*
*
*
*
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128. Amend § 1037.635 by revising
paragraph (b)(2) to read as follows:
■
§ 1037.635
Glider kits and glider vehicles.
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(b) * * *
(2) The engine must meet the criteria
pollutant standards of 40 CFR part 86 or
40 CFR part 1036 that apply for the
engine model year corresponding to the
vehicle’s date of manufacture.
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■ 129. Amend § 1037.705 by revising
paragraph (b) to read as follows:
§ 1037.705 Generating and calculating
emission credits.
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(b) For each participating family or
subfamily, calculate positive or negative
emission credits relative to the
otherwise applicable emission standard.
Calculate positive emission credits for a
family or subfamily that has an FEL
below the standard. Calculate negative
emission credits for a family or
subfamily that has an FEL above the
standard. Sum your positive and
negative credits for the model year
before rounding. Round the sum of
emission credits to the nearest
megagram (Mg), using consistent units
with the following equation:
Emission credits (Mg) = (Std¥FEL) × PL
× Volume × UL × 10 ¥6
Where:
Std = the emission standard associated with
the specific regulatory subcategory (g/
ton-mile).
FEL = the family emission limit for the
vehicle subfamily (g/ton-mile).
PL = standard payload, in tons.
Volume = U.S.-directed production volume
of the vehicle subfamily. For example, if you
produce three configurations with the same
FEL, the subfamily production volume would
be the sum of the production volumes for
these three configurations.
UL = useful life of the vehicle, in miles, as
described in §§ 1037.105 and 1037.106. Use
250,000 miles for trailers.
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130. Amend § 1037.725 by revising
the section heading to read as follows:
■
§ 1037.725 Required information for
certification.
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131. Amend § 1037.730 by revising
paragraphs (a), (b) introductory text, (c),
and (f) to read as follows:
■
tkelley on DSK125TN23PROD with RULES2
§ 1037.730
ABT reports.
(a) If you certify any vehicle families
using the ABT provisions of this
subpart, send us a final report by
September 30 following the end of the
model year.
(b) Your report must include the
following information for each vehicle
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family participating in the ABT
program:
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(c) Your report must include the
following additional information:
(1) Show that your net balance of
emission credits from all your
participating vehicle families in each
averaging set in the applicable model
year is not negative, except as allowed
under § 1037.745. Your credit tracking
must account for the limitation on credit
life under § 1037.740(c).
(2) State whether you will retain any
emission credits for banking. If you
choose to retire emission credits that
would otherwise be eligible for banking,
identify the families that generated the
emission credits, including the number
of emission credits from each family.
(3) State that the report’s contents are
accurate.
(4) Identify the technologies that make
up the certified configuration associated
with each vehicle identification
number. You may identify this as a
range of identification numbers for
vehicles involving a single, identical
certified configuration.
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(f) Correct errors in your report as
follows:
(1) If you or we determine by
September 30 after the end of the model
year that errors mistakenly decreased
your balance of emission credits, you
may correct the errors and recalculate
the balance of emission credits. You
may not make these corrections for
errors that are determined later than
September 30 after the end of the model
year. If you report a negative balance of
emission credits, we may disallow
corrections under this paragraph (f)(1).
(2) If you or we determine any time
that errors mistakenly increased your
balance of emission credits, you must
correct the errors and recalculate the
balance of emission credits.
■ 132. Amend § 1037.735 by revising
paragraph (b) to read as follows:
§ 1037.735
Recordkeeping.
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*
(b) Keep the records required by this
section for at least eight years after the
due date for the final report. You may
not use emission credits for any vehicles
if you do not keep all the records
required under this section. You must
therefore keep these records to continue
to bank valid credits.
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■ 133. Amend § 1037.740 by revising
paragraph (b) to read as follows:
§ 1037.740
credits.
Restrictions for using emission
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4653
(b) Credits from hybrid vehicles and
other advanced technologies. The
following provisions apply for credits
you generate under § 1037.615.
(1) Credits generated from Phase 1
vehicles may be used for any of the
averaging sets identified in paragraph
(a) of this section; you may also use
those credits to demonstrate compliance
with the CO2 emission standards in 40
CFR 86.1819 and 40 CFR part 1036.
Similarly, you may use Phase 1
advanced-technology credits generated
under 40 CFR 86.1819–14(k)(7) or 40
CFR 1036.615 to demonstrate
compliance with the CO2 standards in
this part. The maximum amount of
advanced-technology credits generated
from Phase 1 vehicles that you may
bring into each of the following service
class groups is 60,000 Mg per model
year:
(i) Spark-ignition HDE, Light HDE,
and Light HDV. This group comprises
the averaging set listed in paragraph
(a)(1) of this section and the averaging
set listed in 40 CFR 1036.740(a)(1) and
(2).
(ii) Medium HDE and Medium HDV.
This group comprises the averaging sets
listed in paragraph (a)(2) of this section
and 40 CFR 1036.740(a)(3).
(iii) Heavy HDE and Heavy HDV. This
group comprises the averaging sets
listed in paragraph (a)(3) of this section
and 40 CFR 1036.740(a)(4).
(iv) This paragraph (b)(1) does not
limit the advanced-technology credits
that can be used within a service class
group if they were generated in that
same service class group.
(2) Credits generated from Phase 2
vehicles are subject to all the averagingset restrictions that apply to other
emission credits.
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■ 134. Amend § 1037.801 by:
■ a. Revising the definitions of
‘‘Adjustable parameter’’, ‘‘Automatic
tire inflation system’’, and ‘‘Automatic
transmission (AT)’’;
■ b. Adding definitions of ‘‘Chargedepleting’’, and ‘‘Charge-sustaining’’ in
alphabetical order;
■ c. Revising the definitions of
‘‘Designated Compliance Officer’’ and of
‘‘Electric vehicle’’;
■ d. Adding a definition of ‘‘Emissionrelated component’’ in alphabetical
order; and
■ e. Revising the definitions of ‘‘Low
rolling resistance tire’’, ‘‘Neutral
coasting’’, ‘‘Rechargeable Energy Storage
System (RESS)’’, and ‘‘Tire rolling
resistance level (TRRL)’’.
The additions and revisions read as
follows:
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§ 1037.801
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
Definitions.
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Adjustable parameter has the
meaning given in 40 CFR 1068.30.
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Automatic tire inflation system means
a pneumatically or electronically
activated system installed on a vehicle
to maintain tire pressure at a preset
level. These systems eliminate the need
to manually inflate tires. Note that this
is different than a tire pressure
monitoring system, which we define
separately in this section.
Automatic transmission (AT) means a
transmission with a torque converter (or
equivalent) that uses computerize or
other internal controls to shift gears in
response to a single driver input for
controlling vehicle speed.. Note that
automatic manual transmissions are not
automatic transmissions because they
do not include torque converters.
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Charge-depleting has the meaning
given in 40 CFR 1066.1001.
Charge-sustaining has the meaning
given in 40 CFR 1066.1001.
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Designated Compliance Officer means
one of the following:
(1) For compression-ignition engines,
Designated Compliance Officer means
Director, Diesel Engine Compliance
Center, U.S. Environmental Protection
Agency, 2000 Traverwood Drive, Ann
Arbor, MI 48105; complianceinfo@
epa.gov; www.epa.gov/ve-certification.
(2) For spark-ignition engines,
Designated Compliance Officer means
Director, Gasoline Engine Compliance
Center, U.S. Environmental Protection
Agency, 2000 Traverwood Drive, Ann
Arbor, MI 48105; complianceinfo@
epa.gov; www.epa.gov/ve-certification.
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Electric vehicle means a motor vehicle
that does not include an engine, and is
powered solely by an external source of
electricity and/or solar power. Note that
this definition does not include hybrid
electric vehicles or fuel cell vehicles
that use a chemical fuel such as
gasoline, diesel fuel, or hydrogen.
Electric vehicles may also be referred to
as all-electric vehicles to distinguish
them from hybrid vehicles.
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Emission-related component has the
meaning given in 40 CFR part 1068,
appendix A.
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Low rolling resistance tire means a tire
on a vocational vehicle with a TRRL at
or below of 7.7 N/kN, a steer tire on a
tractor with a TRRL at or below 7.7 N/
kN, a drive tire on a tractor with a TRRL
at or below 8.1 N/kN, a tire on a nonbox trailer with a TRRL at or below of
6.5 N/kN, or a tire on a box van with
a TRRL at or below of 6.0 N/kN.
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Neutral coasting means a vehicle
technology that automatically puts the
transmission in neutral when the
vehicle has minimal power demand
while in motion, such as driving
downhill.
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Rechargeable Energy Storage System
(RESS) has the meaning given in 40 CFR
1065.1001.
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Tire rolling resistance level (TRRL)
means a value with units of N/kN that
represents the rolling resistance of a tire
configuration. TRRLs are used as
modeling inputs under §§ 1037.515 and
1037.520. Note that a manufacturer may
use the measured value for a tire
configuration’s coefficient of rolling
resistance, or assign some higher value.
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135. Amend § 1037.805 by revising
paragraphs (a), (b), (d), (e), (f), and (g) to
read as follows:
■
§ 1037.805 Symbols, abbreviations, and
acronyms.
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*
(a) Symbols for chemical species. This
part uses the following symbols for
chemical species and exhaust
constituents:
TABLE 1 TO PARAGRAPH (a) OF
§ 1037.805—SYMBOLS FOR CHEMICAL SPECIES AND EXHAUST CONSTITUENTS
Symbol
Species
C ....................
CH4 ................
CO .................
CO2 ................
H2O ................
HC .................
NMHC ............
NMHCE .........
carbon.
methane.
carbon monoxide.
carbon dioxide.
water.
hydrocarbon.
nonmethane hydrocarbon.
nonmethane hydrocarbon
equivalent.
nitric oxide.
nitrogen dioxide.
oxides of nitrogen.
nitrous oxide.
particulate matter.
total hydrocarbon.
total hydrocarbon equivalent.
NO .................
NO2 ................
NOX ...............
N2O ................
PM .................
THC ...............
THCE .............
(b) Symbols for quantities. This part
1037 uses the following symbols and
units of measure for various quantities:
tkelley on DSK125TN23PROD with RULES2
TABLE 2 TO PARAGRAPH (b) OF § 1037.805—SYMBOLS FOR QUANTITIES
Unit in terms of SI
base units
Symbol
Quantity
Unit
Unit symbol
A ...................
a ...................
α ...................
α ...................
α0 .................
α1 .................
ag .................
a0 .................
a1 .................
B ...................
pound force or newton ..........................
lbf or N ......................
kg·m·s¥2.
mole per mole ........................................
mol/mol ......................
1.
meters per second squared ..................
m/s2 ...........................
m·s¥2.
pound force per mile per hour or newton second per meter.
lbf/(mi/hr) or N·s/m ....
kg·s¥1.
b ...................
β ...................
β ...................
β0 .................
β1 .................
C ..................
vehicle frictional load .............................
axle position regression coefficient.
atomic hydrogen-to-carbon ratio ...........
axle position regression coefficient.
intercept of air speed correction.
slope of air speed correction.
acceleration of Earth’s gravity ...............
intercept of least squares regression.
slope of least squares regression.
vehicle load from drag and rolling resistance.
axle position regression coefficient.
atomic oxygen-to-carbon ratio ...............
axle position regression coefficient.
intercept of air direction correction.
slope of air direction correction.
vehicle-specific aerodynamic effects .....
mole per mole ........................................
mol/mol ......................
1.
pound force per mile per hour squared
or newton-second squared per meter
squared.
lbf/mph2 or N·s2/m2 ...
kg·m¥1.
c ...................
axle position regression coefficient.
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4655
TABLE 2 TO PARAGRAPH (b) OF § 1037.805—SYMBOLS FOR QUANTITIES—Continued
Symbol
Quantity
ci ...................
Ci ..................
ΔCdA ............
CdA ..............
Cd .................
CF ................
Crr .................
D ..................
e ...................
Eff .................
F ...................
F ...................
fn ...................
G ..................
g ...................
h ...................
i ....................
ka ..................
kd ..................
ktopgear ..........
L ...................
m ..................
M ..................
M ..................
Me ................
Mrotating .........
N ..................
n ...................
n˙ ...................
P ...................
p ...................
r ...................
PL .................
j ...................
y ...................
r ....................
r2 ..................
Re # ..............
SEE ..............
s ...................
TRPM ...........
TRRL ............
T ...................
T ...................
T ...................
t ....................
Δt ..................
UF ................
v ...................
w ..................
w ..................
W ..................
wC ................
WR ...............
x ...................
axle test regression coefficients.
constant.
differential drag area .............................
drag area ...............................................
drag coefficient.
correction factor.
coefficient of rolling resistance ..............
distance .................................................
mass-weighted emission result .............
efficiency.
adjustment factor.
force .......................................................
angular speed (shaft) ............................
road grade .............................................
gravitational acceleration .......................
elevation or height .................................
indexing variable.
drive axle ratio .......................................
transmission gear ratio.
highest available transmission gear.
load over axle ........................................
mass ......................................................
molar mass ............................................
vehicle mass ..........................................
vehicle effective mass ...........................
inertial mass of rotating components ....
total number in series.
number of tires.
amount of substance rate ......................
power .....................................................
pressure .................................................
mass density ..........................................
payload ..................................................
direction .................................................
direction .................................................
tire radius ...............................................
coefficient of determination.
Reynolds number.
standard error of the estimate.
standard deviation.
tire revolutions per mile .........................
tire rolling resistance level .....................
absolute temperature .............................
Celsius temperature ..............................
torque (moment of force) .......................
time ........................................................
time interval, period, 1/frequency ..........
utility factor.
speed .....................................................
weighting factor.
wind speed ............................................
work .......................................................
carbon mass fraction .............................
weight reduction ....................................
amount of substance mole fraction .......
*
*
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*
Unit symbol
meter squared .......................................
meter squared .......................................
m2 ..............................
m2 ..............................
m2.
m2.
newton per kilonewton ...........................
miles or meters ......................................
grams per ton-mile ................................
N/kN ..........................
mi or m ......................
g/ton-mi .....................
10¥3.
m.
g/kg-km.
pound force or newton ..........................
revolutions per minute ...........................
percent ...................................................
meters per second squared ..................
meters ....................................................
lbf or N ......................
r/min ..........................
% ...............................
m/s2 ...........................
m ...............................
kg·m·s¥2.
π·30·s¥1.
10¥2.
m·s¥2.
m.
................................................................
....................................
1.
pound force or newton ..........................
pound mass or kilogram ........................
gram per mole .......................................
kilogram .................................................
kilogram .................................................
kilogram .................................................
lbf or N ......................
lbm or kg ...................
g/mol ..........................
kg ...............................
kg ...............................
kg ...............................
kg·m·s¥2.
kg.
10¥3·kg·mol¥1.
kg.
kg.
kg.
mole per second ....................................
kilowatt ...................................................
pascal ....................................................
kilogram per cubic meter .......................
tons ........................................................
degrees ..................................................
degrees ..................................................
meter ......................................................
mol/s ..........................
kW .............................
Pa ..............................
kg/m3 .........................
ton .............................
° .................................
° .................................
m ...............................
mol·s¥1.
103·m2·kg·s¥3.
kg·m¥1·s¥2.
kg·m¥3.
kg.
°.
°.
m.
revolutions per mile ...............................
newton per kilonewton ...........................
kelvin ......................................................
degree Celsius .......................................
newton meter .........................................
hour or second ......................................
second ...................................................
r/mi.
N/kN ..........................
K ................................
°C ..............................
N·m ............................
hr or s ........................
s .................................
10¥3.
K.
K¥273.15.
m2·kg·s¥2.
s.
s.
miles per hour or meters per second ....
mi/hr or m/s ...............
m·s¥1.
miles per hour ........................................
kilowatt-hour ..........................................
gram per gram .......................................
pound mass ...........................................
mole per mole ........................................
mi/hr ..........................
kW·hr .........................
g/g .............................
lbm .............................
mol/mol ......................
m·s¥1.
3.6·m2·kg·s¥1.
1.
kg.
1.
(d) Subscripts. This part uses the
following subscripts for modifying
quantity symbols:
tkelley on DSK125TN23PROD with RULES2
TABLE 4 TO PARAGRAPH (d) OF § 1037.805—SUBSCRIPTS
Subscript
Meaning
±6 ..............................................................................................................
A ...............................................................................................................
air ..............................................................................................................
aero ...........................................................................................................
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base units
Unit
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±6° yaw angle sweep.
A speed.
air.
aerodynamic.
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TABLE 4 TO PARAGRAPH (d) OF § 1037.805—SUBSCRIPTS—Continued
tkelley on DSK125TN23PROD with RULES2
Subscript
Meaning
alt ..............................................................................................................
act .............................................................................................................
air ..............................................................................................................
axle ...........................................................................................................
B ...............................................................................................................
brake .........................................................................................................
C ...............................................................................................................
Ccombdry .................................................................................................
CD .............................................................................................................
circuit ........................................................................................................
CO2DEF ....................................................................................................
CO2PTO ...................................................................................................
coastdown .................................................................................................
comp .........................................................................................................
CS .............................................................................................................
cycle ..........................................................................................................
drive ..........................................................................................................
drive-idle ...................................................................................................
driver .........................................................................................................
dyno ..........................................................................................................
effective ....................................................................................................
end ............................................................................................................
eng ............................................................................................................
event .........................................................................................................
fuel ............................................................................................................
full .............................................................................................................
grade .........................................................................................................
H2Oexhaustdry .........................................................................................
hi ...............................................................................................................
i .................................................................................................................
idle ............................................................................................................
in ...............................................................................................................
inc .............................................................................................................
lo ...............................................................................................................
loss ...........................................................................................................
max ...........................................................................................................
meas .........................................................................................................
med ...........................................................................................................
min ............................................................................................................
moving ......................................................................................................
out .............................................................................................................
P ...............................................................................................................
pair ............................................................................................................
parked-idle ................................................................................................
partial ........................................................................................................
ploss .........................................................................................................
plug-in .......................................................................................................
powertrain .................................................................................................
PTO ..........................................................................................................
rated ..........................................................................................................
record ........................................................................................................
ref ..............................................................................................................
RL .............................................................................................................
rotating ......................................................................................................
seg ............................................................................................................
speed ........................................................................................................
spin ...........................................................................................................
start ...........................................................................................................
steer ..........................................................................................................
t .................................................................................................................
test ............................................................................................................
th ...............................................................................................................
total ...........................................................................................................
trac ............................................................................................................
trac10 ........................................................................................................
trailer .........................................................................................................
transient ....................................................................................................
TRR ..........................................................................................................
UF .............................................................................................................
urea ...........................................................................................................
veh ............................................................................................................
w ...............................................................................................................
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alternative.
actual or measured condition.
air.
axle.
B speed.
brake.
C speed.
carbon from fuel per mole of dry exhaust.
charge-depleting.
circuit.
CO2 resulting from diesel exhaust fluid decomposition.
CO2 emissions for PTO cycle.
coastdown.
composite.
charge-sustaining.
test cycle.
drive axle.
idle with the transmission in drive.
driver.
dynamometer.
effective.
end.
engine.
event.
fuel.
full.
grade.
H2O in exhaust per mole of exhaust.
high.
an individual of a series.
idle.
inlet.
increment.
low.
loss.
maximum.
measured quantity.
median.
minimum.
moving.
outlet.
power.
pair of speed segments.
idle with the transmission in park.
partial.
power loss.
plug-in hybrid electric vehicle.
powertrain.
power take-off.
rated speed.
record.
reference quantity.
road load.
rotating.
segment.
speed.
axle spin loss.
start.
steer axle.
tire.
test.
theoretical.
total.
traction.
traction force at 10 mi/hr.
trailer axle.
transient.
tire rolling resistance.
utility factor.
urea.
vehicle.
wind.
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TABLE 4 TO PARAGRAPH (d) OF § 1037.805—SUBSCRIPTS—Continued
Subscript
Meaning
wa .............................................................................................................
yaw ...........................................................................................................
ys ..............................................................................................................
zero ...........................................................................................................
wind average.
yaw angle.
yaw sweep.
zero quantity.
(e) Other acronyms and abbreviations.
This part uses the following additional
abbreviations and acronyms:
TABLE 5 TO PARAGRAPH (e) OF § 1037.805—OTHER ACRONYMS AND ABBREVIATIONS
Acronym
Meaning
ABT ...........................................................................................................
AECD ........................................................................................................
AES ...........................................................................................................
APU ..........................................................................................................
CD .............................................................................................................
CFD ..........................................................................................................
CFR ..........................................................................................................
CITT ..........................................................................................................
CS .............................................................................................................
DOT ..........................................................................................................
ECM ..........................................................................................................
EPA ...........................................................................................................
FE .............................................................................................................
FEL ...........................................................................................................
FTP ...........................................................................................................
GAWR .......................................................................................................
GCWR ......................................................................................................
GEM ..........................................................................................................
GVWR .......................................................................................................
Heavy HDE ...............................................................................................
Heavy HDV ...............................................................................................
HVAC ........................................................................................................
ISO ............................................................................................................
Light HDE .................................................................................................
Light HDV .................................................................................................
LLC ...........................................................................................................
Medium HDE ............................................................................................
Medium HDV ............................................................................................
NARA ........................................................................................................
NHTSA ......................................................................................................
PHEV ........................................................................................................
PTO ..........................................................................................................
RESS ........................................................................................................
SAE ...........................................................................................................
SEE ...........................................................................................................
SET ...........................................................................................................
SKU ..........................................................................................................
Spark-ignition HDE ...................................................................................
TRPM ........................................................................................................
TRRL ........................................................................................................
U.S.C ........................................................................................................
VSL ...........................................................................................................
tkelley on DSK125TN23PROD with RULES2
(f) Constants. This part uses the
following constants:
TABLE 6 TO PARAGRAPH (f) OF
§ 1037.805—CONSTANTS—Continued
TABLE 6 TO PARAGRAPH (f) OF
§ 1037.805—CONSTANTS
Symbol
g ...........
Quantity
gravitational
constant.
VerDate Sep<11>2014
Symbol
R ..........
Value
9.80665 m·¥2.
01:01 Jan 24, 2023
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averaging, banking, and trading.
auxiliary emission control device.
automatic engine shutdown.
auxiliary power unit.
charge-depleting.
computational fluid dynamics.
Code of Federal Regulations.
curb idle transmission torque.
charge-sustaining.
Department of Transportation.
electronic control module.
Environmental Protection Agency.
fuel economy.
Family Emission Limit.
Federal Test Procedure.
gross axle weight rating.
gross combination weight rating.
greenhouse gas emission model.
gross vehicle weight rating.
heavy heavy-duty engine (see 40 CFR 1036.140).
heavy heavy-duty vehicle (see § 1037.140).
heating, ventilating, and air conditioning.
International Organization for Standardization.
light heavy-duty engine (see 40 CFR 1036.140).
light heavy-duty vehicle (see § 1037.140).
Low Load Cycle.
medium heavy-duty engine (see 40 CFR 1036.140).
medium heavy-duty vehicle (see § 1037.140).
National Archives and Records Administration.
National Highway Transportation Safety Administration.
plug-in hybrid electric vehicle.
power take-off.
rechargeable energy storage system.
SAE International.
standard error of the estimate.
Supplemental Emission Test.
stock-keeping unit.
spark-ignition heavy-duty engine (see 40 CFR 1036.140).
tire revolutions per mile.
tire rolling resistance level.
United States Code.
vehicle speed limiter.
Quantity
specific gas
constant.
Value
287.058 J/
(kg·K).
(g) Prefixes. This part uses the
following prefixes to define a quantity:
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TABLE 7 TO PARAGRAPH (g) OF
§ 1037.805—PREFIXES
Symbol
μ ...................
m ..................
c ...................
k ...................
M ..................
E:\FR\FM\24JAR2.SGM
24JAR2
Quantity
micro ............
milli ...............
centi .............
kilo ...............
mega ............
Value
10¥6
10¥3
10¥2
103
106
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Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
136. Revise § 1037.810 to read as
follows:
■
tkelley on DSK125TN23PROD with RULES2
§ 1037.810
Incorporation by reference.
Certain material is incorporated by
reference into this part with the
approval of the Director of the Federal
Register under 5 U.S.C. 552(a) and 1
CFR part 51. To enforce any edition
other than that specified in this section,
EPA must publish a document in the
Federal Register and the material must
be available to the public. All approved
incorporation by reference (IBR)
material is available for inspection at
EPA and at the National Archives and
Records Administration (NARA).
Contact EPA at: U.S. EPA, Air and
Radiation Docket Center, WJC West
Building, Room 3334, 1301 Constitution
Ave. NW, Washington, DC 20004;
www.epa.gov/dockets; (202) 202–1744.
For information on inspecting this
material at NARA, visit
www.archives.gov/federal-register/cfr/
ibr-locations.html or email
fr.inspection@nara.gov. The material
may be obtained from the following
sources:
(a) International Organization for
Standardization, Case Postale 56, CH–
1211 Geneva 20, Switzerland; (41)
22749 0111; www.iso.org; or central@
iso.org.
(1) ISO 28580:2009(E) ‘‘Passenger car,
truck and bus tyres—Methods of
measuring rolling resistance—Single
point test and correlation of
measurement results’’, First Edition,
July 1, 2009, (‘‘ISO 28580’’); IBR
approved for § 1037.520(c).
(2) [Reserved]
(b) National Institute of Standards and
Technology (NIST), 100 Bureau Drive,
Stop 1070, Gaithersburg, MD 20899–
1070; (301) 975–6478; www.nist.gov.
(1) NIST Special Publication 811,
2008 Edition, Guide for the Use of the
International System of Units (SI),
Physics Laboratory, March 2008; IBR
approved for § 1037.805.
(2) [Reserved]
(c) SAE International, 400
Commonwealth Dr., Warrendale, PA
15096–0001, (877) 606–7323 (U.S. and
Canada) or (724) 776–4970 (outside the
U.S. and Canada), www.sae.org.
(1) SAE J1025 AUG2012, Test
Procedures for Measuring Truck Tire
Revolutions Per Kilometer/Mile,
Stabilized August 2012, (‘‘SAE J1025’’);
IBR approved for § 1037.520(c).
(2) SAE J1252 JUL2012, SAE Wind
Tunnel Test Procedure for Trucks and
Buses, Revised July 2012, (‘‘SAE
J1252’’); IBR approved for
§§ 1037.525(b); 1037.530(a).
(3) SAE J1263 MAR2010, Road Load
Measurement and Dynamometer
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Simulation Using Coastdown
Techniques, Revised March 2010, (‘‘SAE
J1263’’); IBR approved for §§ 1037.528
introductory text, (a), (b), (c), (e), and
(h); 1037.665(a).
(4) SAE J1594 JUL2010, Vehicle
Aerodynamics Terminology, Revised
July 2010, (‘‘SAE J1594’’); IBR approved
for § 1037.530(d).
(5) SAE J2071 REV. JUN94,
Aerodynamic Testing of Road
Vehicles—Open Throat Wind Tunnel
Adjustment, Revised June 1994, (‘‘SAE
J2071’’); IBR approved for § 1037.530(b).
(6) SAE J2263 MAY2020, (R) Road
Load Measurement Using Onboard
Anemometry and Coastdown
Techniques, Revised May 2020, (‘‘SAE
J2263’’); IBR approved for §§ 1037.528
introductory text, (a), (b), (d), and (f);
1037.665(a).
(7) SAE J2343 JUL2008,
Recommended Practice for LNG
Medium and Heavy-Duty Powered
Vehicles, Revised July 2008, (‘‘SAE
J2343’’); IBR approved for § 1037.103(e).
(8) SAE J2452 ISSUED JUN1999,
Stepwise Coastdown Methodology for
Measuring Tire Rolling Resistance,
Issued June 1999, (‘‘SAE J2452’’); IBR
approved for § 1037.528(h).
(9) SAE J2841 MAR2009, Utility
Factor Definitions for Plug-In Hybrid
Electric Vehicles Using 2001 U.S. DOT
National Household Travel Survey Data,
Issued March 2009, (‘‘SAE J2841’’); IBR
approved for § 1037.550(a).
(10) SAE J2966 SEP2013, Guidelines
for Aerodynamic Assessment of
Medium and Heavy Commercial Ground
Vehicles Using Computational Fluid
Dynamics, Issued September 2013,
(‘‘SAE J2966’’); IBR approved for
§ 1037.532(a).
(d) U.S. EPA, Office of Air and
Radiation, 2565 Plymouth Road, Ann
Arbor, MI 48105; www.epa.gov.
(1) Greenhouse gas Emissions Model
(GEM), Version 2.0.1, September 2012
(‘‘GEM version 2.0.1’’); IBR approved for
§ 1037.520.
(2) Greenhouse gas Emissions Model
(GEM) Phase 2, Version 3.0, July 2016
(‘‘GEM Phase 2, Version 3.0’’); IBR
approved for § 1037.150(bb).
(3) Greenhouse gas Emissions Model
(GEM) Phase 2, Version 3.5.1, November
2020 (‘‘GEM Phase 2, Version 3.5.1’’);
IBR approved for § 1037.150(bb).
(4) Greenhouse gas Emissions Model
(GEM) Phase 2, Version 4.0, April 2022
(‘‘GEM Phase 2, Version 4.0’’); IBR
approved for §§ 1037.150(bb); 1037.520;
1037.550(a).
(5) GEM’s MATLAB/Simulink
Hardware-in-Loop model, Version 3.8,
December 2020 (‘‘GEM HIL model 3.8’’);
IBR approved for § 1037.150(bb).
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Note 1 to paragraph (d): The computer
code for these models is available as
noted in the introductory paragraph of
this section. A working version of the
software is also available for download
at www.epa.gov/regulations-emissionsvehicles-and-engines/greenhouse-gasemissions-model-gem-medium-andheavy-duty.
137. Revise § 1037.815 to read as
follows:
■
§ 1037.815
Confidential information.
The provisions of 40 CFR 1068.10 and
1068.11 apply for information you
submit under this part.
138. Amend § 1037.825 by revising
paragraph (e)(1)(i) to read as follows:
■
§ 1037.825 Reporting and recordkeeping
requirements.
*
*
*
*
*
(e) * * *
(1) * * *
(i) In § 1037.150 we include various
reporting and recordkeeping
requirements related to interim
provisions.
*
*
*
*
*
Appendix I to Part 1037 [Redesignated
as Appendix A to Part 1037]
Appendix II to Part 1037 [Redesignated
as Appendix B to Part 1037]
Appendix III to Part 1037
[Redesignated as Appendix C to Part
1037]
Appendix IV to Part 1037
[Redesignated as Appendix D to Part
1037]
Appendix V to Part 1037 [Redesignated
as Appendix E to Part 1037]
139. Redesignate appendices to part
1037 as follows:
■
Old appendix
appendix
appendix
appendix
appendix
appendix
I to part 1037
II to part 1037
III to part 1037
IV to part 1037
V to part 1037
New appendix
appendix
appendix
appendix
appendix
appendix
A to part 1037.
B to part 1037.
C to part 1037.
D to part 1037.
E to part 1037.
PART 1039—CONTROL OF EMISSIONS
FROM NEW AND IN–USE NONROAD
COMPRESSION–IGNITION ENGINES
140. The authority citation for part
1039 continues to read as follows:
■
Authority: 42 U.S.C. 7401–7671q.
141. Amend § 1039.105 by revising
the section heading and paragraphs (a)
introductory text and (b) introductory
text to read as follows:
■
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§ 1039.105 What smoke opacity standards
must my engines meet?
(a) The smoke opacity standards in
this section apply to all engines subject
to emission standards under this part,
except for the following engines:
*
*
*
*
*
(b) Measure smoke opacity as
specified in § 1039.501(c). Smoke
opacity from your engines may not
exceed the following standards:
*
*
*
*
*
■ 142. Amend § 1039.115 by revising
paragraphs (e) and (f) to read as follows:
§ 1039.115
apply?
What other requirements
tkelley on DSK125TN23PROD with RULES2
*
*
*
*
*
(e) Adjustable parameters. Engines
that have adjustable parameters must
meet all the requirements of this part for
any adjustment in the practically
adjustable range. We may require that
you set adjustable parameters to any
specification within the practically
adjustable range during any testing,
including certification testing, selective
enforcement auditing, or in-use testing.
General provisions for adjustable
parameters apply as specified in 40 CFR
1068.50.
(f) Prohibited controls. (1) General
provisions. You may not design your
engines with emission control devices,
systems, or elements of design that
cause or contribute to an unreasonable
risk to public health, welfare, or safety
while operating. For example, an engine
may not emit a noxious or toxic
substance it would otherwise not emit
that contributes to such an unreasonable
risk.
(2) Vanadium sublimation in SCR
catalysts. For engines equipped with
vanadium-based SCR catalysts, you
must design the engine and its emission
controls to prevent vanadium
sublimation and protect the catalyst
from high temperatures. We will
evaluate your engine design based on
the following information that you must
include in your application for
certification:
(i) Identify the threshold temperature
for vanadium sublimation for your
specified SCR catalyst formulation as
described in 40 CFR 1065.1113 through
1065.1121.
(ii) Describe how you designed your
engine to prevent catalyst inlet
temperatures from exceeding the
temperature you identify in paragraph
(f)(2)(i) of this section, including
consideration of engine wear through
the useful life. Also describe your
design for catalyst protection in case
catalyst temperatures exceed the
specified temperature. In your
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description, include how you
considered elevated catalyst
temperature resulting from sustained
high-load engine operation, catalyst
exotherms, DPF regeneration, and
component failure resulting in
unburned fuel in the exhaust stream.
*
*
*
*
*
■ 143. Amend § 1039.205 by revising
paragraph (s) to read as follows:
§ 1039.205 What must I include in my
application?
*
*
*
*
*
(s) Describe all adjustable operating
parameters (see § 1039.115(e)),
including production tolerances. For
any operating parameters that do not
qualify as adjustable parameters,
include a description supporting your
conclusion (see 40 CFR 1068.50(c)).
Include the following in your
description of each adjustable
parameter:
(1) For practically adjustable
parameters, include the nominal or
recommended setting, the intended
practically adjustable range, and the
limits or stops used to limit adjustable
ranges. State that the limits, stops, or
other means of inhibiting adjustment are
effective in preventing adjustment of
parameters on in-use engines to settings
outside your intended practically
adjustable ranges.
(2) For programmable operating
parameters, state that you have
restricted access to electronic controls to
prevent parameter adjustments on inuse engines that would allow operation
outside the practically adjustable range.
Describe how your engines are designed
to prevent unauthorized adjustments.
*
*
*
*
*
■ 144. Amend § 1039.245 by adding
paragraph (e) to read as follows:
§ 1039.245 How do I determine
deterioration factors from exhaust
durability testing?
*
*
*
*
*
(e) You may alternatively determine
and verify deterioration factors based on
bench-aged aftertreatment as described
in 40 CFR 1036.245 and 1036.246, with
the following exceptions:
(1) The minimum required aging for
engines as specified in 40 CFR
1036.245(c)(2) is 1,500 hours. Operate
the engine for service accumulation
using the same sequence of duty cycles
that would apply for determining a
deterioration factor under paragraph (c)
of this section.
(2) Use good engineering judgment to
perform verification testing using the
procedures of § 1039.515 rather than 40
CFR 1036.555. For PEMS testing,
measure emissions as the equipment
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4659
goes through its normal operation over
the course of the day (or shift-day).
(3) Apply infrequent regeneration
adjustment factors as specified in
§ 1039.525 rather than 40 CFR 1036.580.
■ 145. Amend § 1039.501 by revising
paragraph (c) to read as follows:
§ 1039.501
test?
How do I run a valid emission
*
*
*
*
*
(c) Measure smoke opacity using the
procedures in 40 CFR part 1065, subpart
L, for evaluating whether engines meet
the smoke opacity standards in
§ 1039.105, except that you may test
two-cylinder engines with an exhaust
muffler like those installed on in-use
engines.
*
*
*
*
*
■ 146. Revise § 1039.655 to read as
follows:
§ 1039.655 What special provisions apply
to engines sold in American Samoa or the
Commonwealth of the Northern Mariana
Islands?
(a) The prohibitions in 40 CFR
1068.101(a)(1) do not apply to dieselfueled engines that are intended for use
and will be used in American Samoa or
the Commonwealth of the Northern
Mariana Islands, subject to the following
conditions:
(1) The engine meets the latest
applicable emission standards in
appendix I of this part.
(2) You meet all the requirements of
40 CFR 1068.265.
(b) If you introduce an engine into
U.S. commerce under this section, you
must meet the labeling requirements in
§ 1039.135, but add the following
statement instead of the compliance
statement in § 1039.135(c)(12):
THIS ENGINE DOES NOT COMPLY
WITH U.S. EPA TIER 4 EMISSION
REQUIREMENTS. IMPORTING THIS
ENGINE INTO THE UNITED STATES
OR ANY TERRITORY OF THE UNITED
STATES EXCEPT AMERICAN SAMOA
OR THE COMMONWEALTH OF THE
NORTHERN MARIANA ISLANDS MAY
BE A VIOLATION OF FEDERAL LAW
SUBJECT TO CIVIL PENALTY.
(c) Introducing into commerce an
engine exempted under this section in
any state or territory of the United States
other than American Samoa or the
Commonwealth of the Northern Mariana
Islands, throughout its lifetime, violates
the prohibitions in 40 CFR
1068.101(a)(1), unless it is exempt
under a different provision.
(d) The exemption provisions in this
section also applied for engines that
were introduced into commerce in
Guam before January 1, 2024 if they
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Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
would otherwise have been subject to
Tier 4 standards.
147. Amend § 1039.801 by revising
the definitions of ‘‘Adjustable
parameter’’, ‘‘Critical emission-related
component’’, and ‘‘Designated
Compliance Officer’’ to read as follows:
■
§ 1039.801
part?
What definitions apply to this
*
*
*
*
*
Adjustable parameter has the
meaning given in 40 CFR 1068.50.
*
*
*
*
*
Critical emission-related component
has the meaning given in 40 CFR
1068.30.
*
*
*
*
*
Designated Compliance Officer means
the Director, Diesel Engine Compliance
Center, U.S. Environmental Protection
Agency, 2000 Traverwood Drive, Ann
Arbor, MI 48105; complianceinfo@
epa.gov; www.epa.gov/ve-certification
*
*
*
*
*
■ 148. Amend appendix I of part 1039
by revising paragraphs (a) and (b) to
read as follows:
Appendix I to Part 1039—Summary of
Previous Emission Standards
*
*
*
*
*
(a) Tier 1 standards apply as summarized
in the following table:
TABLE 1 TO APPENDIX I—TIER 1 EMISSION STANDARDS
[g/kW-hr]
Starting model
year
Rated power (kW)
kW< 8 .......................................................
8 ≤ kW < 19 .............................................
19 ≤ kW < 37 ...........................................
37 ≤ kW < 75 ...........................................
75 ≤ kW < 130 .........................................
130 ≤ kW ≤ 560 .......................................
kW > 560 .................................................
2000
2000
1999
1998
1997
1996
2000
NOX
HC
NOX + NMHC
CO
PM
........................
........................
........................
9.2
9.2
9.2
9.2
........................
........................
........................
........................
........................
1.3
1.3
10.5
9.5
9.5
........................
........................
........................
........................
8.0
6.6
5.5
........................
........................
11.4
11.4
1.0
0.80
0.80
........................
........................
0.54
0.54
(b) Tier 2 standards apply as summarized
in the following table:
TABLE 2 TO APPENDIX I—TIER 2 EMISSION STANDARDS
[g/kW-hr]
Rated power (kW)
Starting model
year
NOX + NMHC
2005
2005
2004
2004
2003
2003
2001
2002
2006
7.5
7.5
7.5
7.5
6.6
6.6
6.4
6.4
6.4
kW< 8 ...........................................................................................................
8 ≤ kW < 19 .................................................................................................
19 ≤ kW < 37 ...............................................................................................
37 ≤ kW < 75 ...............................................................................................
75 ≤ kW < 130 .............................................................................................
130 ≤ kW < 225 ...........................................................................................
225 ≤ kW < 450 ...........................................................................................
450 ≤ kW ≤ 560 ...........................................................................................
kW > 560 ......................................................................................................
*
*
*
*
*
PART 1042—CONTROL OF EMISSIONS
FROM NEW AND IN-USE MARINE
COMPRESSION-IGNITION ENGINES
AND VESSELS
149. The authority citation for part
1042 continues to read as follows:
■
Authority: 42 U.S.C. 7401–7671q.
Subpart B [Amended]
150. Amend § 1042.110 by revising
paragraph (a)(1) to read as follows:
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■
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151. Amend § 1042.115 by revising
paragraphs (d) introductory text and (e)
to read as follows:
■
§ 1042.110 Recording reductant use and
other diagnostic functions.
(a) * * *
(1) The diagnostic system must
monitor reductant supply and alert
operators to the need to restore the
reductant supply, or to replace the
reductant if it does not meet your
concentration specifications. Unless we
approve other alerts, use a warning
lamp and an audible alarm. You do not
need to separately monitor reductant
quality if your system uses input from
an exhaust NOX sensor (or other sensor)
to alert operators when reductant
quality is inadequate. However, tank
level or DEF flow must be monitored in
all cases.
*
*
*
*
*
§ 1042.115
Other requirements.
*
*
*
*
*
(d) Adjustable parameters. General
provisions for adjustable parameters
apply as specified in 40 CFR 1068.50.
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CO
PM
8.0
6.6
5.5
5.0
5.0
3.5
3.5
3.5
3.5
0.80
0.80
0.60
0.40
0.30
0.20
0.20
0.20
0.20
The following additional categoryspecific provisions apply:
*
*
*
*
*
(e) Prohibited controls. (1) General
provisions. You may not design your
engines with emission control devices,
systems, or elements of design that
cause or contribute to an unreasonable
risk to public health, welfare, or safety
while operating. For example, an engine
may not emit a noxious or toxic
substance it would otherwise not emit
that contributes to such an unreasonable
risk.
(2) Vanadium sublimation in SCR
catalysts. For engines equipped with
vanadium-based SCR catalysts, you
must design the engine and its emission
controls to prevent vanadium
sublimation and protect the catalyst
from high temperatures. We will
evaluate your engine design based on
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Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
the following information that you must
include in your application for
certification:
(i) Identify the threshold temperature
for vanadium sublimation for your
specified SCR catalyst formulation as
described in 40 CFR 1065.1113 through
1065.1121.
(ii) Describe how you designed your
engine to prevent catalyst inlet
temperatures from exceeding the
temperature you identify in paragraph
(e)(2)(i) of this section, including
consideration of engine wear through
the useful life. Also describe your
design for catalyst protection in case
catalyst temperatures exceed the
specified temperature. In your
description, include how you
considered elevated catalyst
temperature resulting from sustained
high-load engine operation, catalyst
exotherms, DPF regeneration, and
component failure resulting in
unburned fuel in the exhaust stream.
*
*
*
*
*
■ 152. Amend § 1042.145 by adding
paragraph (h) to read as follows:
§ 1042.145
Interim provisions.
*
*
*
*
*
(h) Expanded production-line testing.
Production-line testing requirements for
Category 1 engine families with a
projected U.S.-directed production
volume below 100 engines and for all
families certified by small-volume
engine manufacturers start to apply in
model year 2024. All manufacturers
must test no more than four engine
families in a single model year, and
small-volume engine manufacturers
must test no more than two engine
families in a single model year.
*
*
*
*
*
■ 153. Amend § 1042.205 by revising
paragraphs (c) and (s) to read as follows:
§ 1042.205
Application requirements.
tkelley on DSK125TN23PROD with RULES2
*
*
*
*
*
(c) If your engines are equipped with
an engine diagnostic system as required
under § 1042.110, explain how it works,
describing especially the engine
conditions (with the corresponding
diagnostic trouble codes) that cause the
warning lamp to go on. Also identify the
communication protocol (SAE J1939,
SAE J1979, etc.).
*
*
*
*
*
(s) Describe all adjustable operating
parameters (see § 1042.115(d)),
including production tolerances. For
any operating parameters that do not
qualify as adjustable parameters,
include a description supporting your
conclusion (see 40 CFR 1068.50(c)).
Include the following in your
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01:01 Jan 24, 2023
Jkt 259001
description of each adjustable
parameter:
(1) For practically adjustable
parameters, include the nominal or
recommended setting, the intended
practically adjustable range, and the
limits or stops used to establish
adjustable ranges.
(i) For Category 1 engines, state that
the limits, stops, or other means of
inhibiting mechanical adjustment are
effective in preventing adjustment of
parameters on in-use engines to settings
outside your intended practically
adjustable ranges and provide
information to support this statement.
(ii) For Category 2 and Category 3
engines, propose a range of mechanical
adjustment for each adjustable
parameter, as described in
§ 1042.115(d). State that the limits,
stops, or other means of inhibiting
mechanical adjustment are effective in
preventing adjustment of parameters on
in-use engines to settings outside your
proposed adjustable ranges and provide
information to support this statement.
(2) For programmable operating
parameters, state that you have
restricted access to electronic controls to
prevent parameter adjustments on inuse engines that would allow operation
outside the practically adjustable range.
Describe how your engines are designed
to prevent unauthorized adjustments.
*
*
*
*
*
■ 154. Amend § 1042.245 by adding
paragraph (e) to read as follows:
§ 1042.245
Deterioration factors.
*
*
*
*
*
(e) You may alternatively determine
and verify deterioration factors based on
bench-aged aftertreatment as described
in 40 CFR 1036.245 and 1036.246, with
the following exceptions:
(1) The minimum required aging as
specified in 40 CFR 1036.245(c)(2) is
1,500 hours for Category 1 engines and
3,000 hours for Category 2 engines.
Operate the engine for service
accumulation using the same sequence
of duty cycles that would apply for
determining a deterioration factor under
paragraph (c) of this section.
(2) Use good engineering judgment to
perform verification testing using the
procedures of § 1042.515 rather than 40
CFR 1036.555. For PEMS testing,
measure emissions as the vessel goes
through its normal operation over the
course of the day (or shift-day).
(3) Apply infrequent regeneration
adjustment factors as specified in
§ 1042.525 rather than 40 CFR 1036.580.
■ 155. Revise § 1042.301 to read as
follows:
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§ 1042.301
4661
General provisions.
(a) If you produce freshly
manufactured marine engines that are
subject to the requirements of this part,
you must test them as described in this
subpart.
(b) We may suspend or revoke your
certificate of conformity for certain
engine families if your production-line
engines do not meet the requirements of
this part or you do not fulfill your
obligations under this subpart (see
§§ 1042.325 and 1042.340). Similarly,
we may deny applications for
certification for the upcoming model
year if you do not fulfill your
obligations under this subpart (see
§ 1042.255(c)(1)).
(c) Other regulatory provisions
authorize us to suspend, revoke, or void
your certificate of conformity, or order
recalls for engine families, without
regard to whether they have passed
production-line testing requirements.
The requirements of this subpart do not
affect our ability to do selective
enforcement audits, as described in 40
CFR part 1068. Individual engines in
families that pass production-line
testing requirements must also conform
to all applicable regulations of this part
and 40 CFR part 1068.
(d) You may ask to use another
alternate program or measurement
method for testing production-line
engines. In your request, you must show
us that the alternate program gives equal
assurance that your engines meet the
requirements of this part. We may waive
some or all of this subpart’s
requirements if we approve your
alternate program.
(e) If you certify a Category 1 or
Category 2 engine family with carryover
emission data, as described in
§ 1042.235(d), you may omit
production-line testing if you fulfilled
your testing requirements with a related
engine family in an earlier year, except
as follows:
(1) We may require that you perform
additional production-line testing under
this subpart in any model year for cause,
such as if you file a defect report related
to the engine family or if you amend
your application for certification in any
of the following ways:
(i) You designate a different supplier
or change technical specifications for
any critical emission-related
components.
(ii) You add a new or modified engine
configuration such that the test data
from the original emission-data engine
do not clearly continue to serve as
worst-case testing for certification.
(iii) You change your family emission
limit without submitting new emission
data.
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(b) Select engines for testing as
follows:
(1) For Category 1 engines, randomly
select one engine within the first 60
days of the start of production for each
engine family.
(2) For Category 2 engines, randomly
select one engine within 60 days after
you produce the fifth engine from an
engine family (or from successive
families that are related based on your
use of carryover data under
§ 1042.230(d)).
(3) If you do not produce an engine
from the engine family in the specified
time frame, test the next engine you
produce.
(4) Test engines promptly after
selecting them. You may preferentially
select and test engines earlier than we
specify.
(5) You meet the requirement to
randomly select engines under this
§ 1042.302 Applicability of this subpart for section if you assemble the engine in a
way that fully represents your normal
Category 3 engines.
If you produce Tier 3 or later Category production and quality procedures.
(c) For each engine that fails to meet
3 engines that are subject to the
emission
standards, select two engines
requirements of this part, you must test
from the same engine family from the
them as described in this subpart,
next fifteen engines produced or within
except as specified in this section.
seven days, whichever is later. If you do
*
*
*
*
*
not produce fifteen additional engines
■ 157. Amend § 1042.305 by revising
within 90 days, select two additional
paragraph (a) to read as follows:
engines within 90 days or as soon as
practicable. Test engines promptly after
§ 1042.305 Preparing and testing
selecting them. If an engine fails to meet
production-line engines.
emission standards for any pollutant,
*
*
*
*
*
count it as a failing engine under this
(a) Test procedures. Test your
paragraph (c).
production-line engines using the
(d) Continue testing until one of the
applicable testing procedures in subpart
following things happens:
F of this part to show you meet the duty(1) You test the number of engines
cycle emission standards in subpart B of required under paragraphs (b) and (c) of
this part. For Category 1 and Category 2
this section. For example, if the initial
engines, the not-to-exceed standards
engine fails and then two engines pass,
apply for this testing of Category 1 and
testing is complete for that engine
Category 2 engines, but you need not do family.
additional testing to show that
(2) The engine family does not
production-line engines meet the not-to- comply according to § 1042.315 or you
exceed standards. The mode cap
choose to declare that the engine family
standards apply for testing Category 3
does not comply with the requirements
engines subject to Tier 3 standards (or
of this subpart.
for engines subject to the Annex VI Tier
(e) You may elect to test more
III NOx standards under § 1042.650(d)).
randomly chosen engines than we
*
*
*
*
*
require under this section.
■ 158. Revise § 1042.310 to read as
■ 159. Amend § 1042.315 by revising
follows:
paragraphs (a)(1) and (b) to read as
follows:
(2) If you certify an engine family
with carryover emission data with no
production-line testing for more than
five model years, we may require that
you perform production-line testing
again for one of those later model years
unless you demonstrate that none of the
circumstances identified in paragraph
(e)(1) of this section apply for the engine
family.
(f) We may ask you to make a
reasonable number of production-line
engines available for a reasonable time
so we can test or inspect them for
compliance with the requirements of
this part. For Category 3 engines, you
are not required to deliver engines to us,
but we may inspect and test your
engines at any facility at which they are
assembled or installed in vessels.
■ 156. Amend § 1042.302 by revising
the introductory text to read as follows:
tkelley on DSK125TN23PROD with RULES2
§ 1042.310 Engine selection for Category 1
and Category 2 engines.
(a) For Category 1 and Category 2
engine families, the minimum sample
size is one engine. You may ask us to
approve treating commercial and
recreational engines as being from the
same engine family for purposes of
production-line testing if you certify
them using the same emission-data
engine.
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§ 1042.315
Determining compliance.
*
*
*
*
*
(a) * * *
(1) Initial and final test results.
Calculate and round the test results for
each engine. If you do multiple tests on
an engine in a given configuration
(without modifying the engine),
calculate the initial results for each test,
then add all the test results together and
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divide by the number of tests. Round
this final calculated value for the final
test results on that engine. Include the
Green Engine Factor to determine lowhour emission results, if applicable.
*
*
*
*
*
(b) For Category 1 and Category 2
engines, if a production-line engine fails
to meet emission standards and you test
additional engines as described in
§ 1042.310, calculate the average
emission level for each pollutant for all
the engines. If the calculated average
emission level for any pollutant exceeds
the applicable emission standard, the
engine family fails the production-line
testing requirements of this subpart. Tell
us within ten working days if an engine
fails. You may request to amend the
application for certification to raise the
FEL of the engine family as described in
§ 1042.225(f).
■ 160. Amend § 1042.320 by revising
paragraph (c) to read as follows:
§ 1042.320 What happens if one of my
production-line engines fails to meet
emission standards?
*
*
*
*
*
(c) Use test data from a failing engine
for the compliance demonstration under
§ 1042.315 as follows:
(1) Use the original, failing test results
as described in § 1042.315, whether or
not you modify the engine or destroy it.
However, for catalyst-equipped engines,
you may ask us to allow you to exclude
an initial failed test if all the following
are true:
(i) The catalyst was in a green
condition when tested initially.
(ii) The engine met all emission
standards when retested after
degreening the catalyst.
(iii) No additional emission-related
maintenance or repair was performed
between the initial failed test and the
subsequent passing test.
(2) Do not use test results from a
modified engine as final test results
under § 1042.315, unless you change
your production process for all engines
to match the adjustments you made to
the failing engine. If you change
production processes and use the test
results from a modified engine, count
the modified engine as the next engine
in the sequence, rather than averaging
the results with the testing that occurred
before modifying the engine.
■ 161. Amend § 1042.325 by revising
paragraph (b) to read as follows:
§ 1042.325 What happens if an engine
family fails the production-line testing
requirements?
*
*
*
*
*
(b) We will tell you in writing if we
suspend your certificate in whole or in
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part. We will not suspend a certificate
until at least 15 days after the engine
family fails as described in
§ 1042.315(b). The suspension is
effective when you receive our notice.
*
*
*
*
*
■ 162. Revise § 1042.345 to read as
follows:
tkelley on DSK125TN23PROD with RULES2
§ 1042.345
Reporting.
(a) Send us a test report within 45
days after you complete production-line
testing for a Category 1 or Category 2
engine family, and within 45 days after
you finish testing each Category 3
engine. We may approve a later
submission for Category 3 engines if it
allows you to combine test reports for
multiple engines.
(b) Include the following information
in the report:
(1) Describe any facility used to test
production-line engines and state its
location.
(2) For Category 1 and Category 2
engines, describe how you randomly
selected engines.
(3) Describe each test engine,
including the engine family’s
identification and the engine’s model
year, build date, model number,
identification number, and number of
hours of operation before testing. Also
describe how you developed and
applied the Green Engine Factor, if
applicable.
(4) Identify how you accumulated
hours of operation on the engines and
describe the procedure and schedule
you used.
(5) Provide the test number; the date,
time and duration of testing; test
procedure; all initial test results; final
test results; and final deteriorated test
results for all tests. Provide the emission
results for all measured pollutants.
Include information for both valid and
invalid tests and the reason for any
invalidation.
(6) Describe completely and justify
any nonroutine adjustment,
modification, repair, preparation,
maintenance, or test for the test engine
if you did not report it separately under
this subpart. Include the results of any
emission measurements, regardless of
the procedure or type of engine.
(c) We may ask you to add
information to your written report so we
can determine whether your new
engines conform with the requirements
of this subpart. We may also ask you to
send less information.
(d) An authorized representative of
your company must sign the following
statement:
We submit this report under sections
208 and 213 of the Clean Air Act. Our
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Jkt 259001
production-line testing conformed
completely with the requirements of 40
CFR part 1042. We have not changed
production processes or quality-control
procedures for test engines in a way that
might affect emission controls. All the
information in this report is true and
accurate to the best of my knowledge. I
know of the penalties for violating the
Clean Air Act and the regulations.
(Authorized Company Representative)
(e) Send electronic reports of
production-line testing to the
Designated Compliance Officer using an
approved information format. If you
want to use a different format, send us
a written request with justification for a
waiver. You may combine reports from
multiple engines and engine families
into a single report.
(f) We will send copies of your reports
to anyone from the public who asks for
them. See § 1042.915 for information on
how we treat information you consider
confidential.
■ 163. Amend § 1042.515 by revising
paragraph (d) to read as follows:
§ 1042.515 Test procedures related to notto-exceed standards.
*
*
*
*
*
(d) Engine testing may occur at any
conditions expected during normal
operation but that are outside the
conditions described in paragraph (c) of
this section, as long as measured values
are corrected to be equivalent to the
nearest end of the specified range, using
good engineering judgment. Correct
NOX emissions for humidity as
specified in 40 CFR part 1065, subpart
G.
*
*
*
*
*
■ 164. Amend § 1042.615 by revising
paragraph (g) introductory text to read
as follows:
§ 1042.615 Replacement engine
exemption.
*
*
*
*
*
(g) In unusual circumstances, you
may ask us to allow you to apply the
replacement engine exemption of this
section for repowering a steamship or a
vessel that becomes a ‘‘new vessel’’
under § 1042.901 as a result of
modifications, as follows:
*
*
*
*
*
■ 165. Amend § 1042.660 by revising
paragraph (b) to read as follows:
§ 1042.660 Requirements for vessel
manufacturers, owners, and operators.
*
*
*
*
*
(b) For vessels equipped with SCR
systems requiring the use of urea or
other reductants, owners and operators
must report to the Designated
Compliance Officer within 30 days any
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4663
operation of such vessels without the
appropriate reductant. For each
reportable incident, include the cause of
the noncompliant operation, the
remedy, and an estimate of the extent of
operation without reductant. You must
remedy the problem as soon as
practicable to avoid violating the
tampering prohibition in 40 CFR
1068.101(b)(1). If the remedy is not
complete within 30 days of the incident,
notify the Designated Compliance
Officer when the issue is resolved, along
with any relevant additional
information related to the repair. This
reporting requirement applies for all
engines on covered vessels even if the
engines are certified to Annex VI
standards instead of or in addition to
EPA standards under this part. Failure
to comply with the reporting
requirements of this paragraph (b) is a
violation of 40 CFR 1068.101(a)(2). Note
that operating such engines without
reductant is a violation of 40 CFR
1068.101(b)(1).
*
*
*
*
*
166. Amend § 1042.901 by revising
the definitions of ‘‘Adjustable
parameter’’, ‘‘Category 1’’, ‘‘Category 2’’,
‘‘Critical emission-related component’’,
and ‘‘Designated Compliance Officer’’
and removing the definition of
‘‘Designated Enforcement Officer’’ to
read as follows:
■
§ 1042.901
Definitions.
*
*
*
*
*
Adjustable parameter has the
meaning given in 40 CFR 1068.50.
*
*
*
*
*
Category 1 means relating to a marine
engine with specific engine
displacement below 7.0 liters per
cylinder. See § 1042.670 to determine
equivalent per-cylinder displacement
for nonreciprocating marine engines
(such as gas turbine engines). Note that
the maximum specific engine
displacement for Category 1 engines
subject to Tier 1 and Tier 2 standards
was 5.0 liters per cylinder.
Category 2 means relating to a marine
engine with a specific engine
displacement at or above 7.0 liters per
cylinder but less than 30.0 liters per
cylinder. See § 1042.670 to determine
equivalent per-cylinder displacement
for nonreciprocating marine engines
(such as gas turbine engines). Note that
the minimum specific engine
displacement for Category 2 engines
subject to Tier 1 and Tier 2 standards
was 5.0 liters per cylinder.
*
*
*
*
*
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Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
Critical emission-related component
has the meaning given in 40 CFR
1068.30.
*
*
*
*
*
Designated Compliance Officer means
the Director, Diesel Engine Compliance
Center, U.S. Environmental Protection
Agency, 2000 Traverwood Drive, Ann
Arbor, MI 48105; complianceinfo@
epa.gov; www.epa.gov/ve-certification.
*
*
*
*
*
■ 167. Amend appendix I to part 1042
by revising paragraph (a) to read as
follows:
Appendix I to Part 1042—Summary of
Previous Emission Standards
*
*
*
*
*
(a) Engines below 37 kW. Tier 1 and Tier
2 standards for engines below 37 kW
originally adopted under 40 CFR part 89
apply as follows:
TABLE 1 TO APPENDIX I—EMISSION STANDARDS FOR ENGINES BELOW 37 KW
[g/kW-hr]
Rated power
(kW)
Tier
kW<8 ....................................................................................
Tier
Tier
Tier
Tier
Tier
Tier
8≤k W<19 .............................................................................
19≤ kW<37 ...........................................................................
*
*
*
*
*
PART 1043—CONTROL OF NOX, SOX,
AND PM EMISSIONS FROM MARINE
ENGINES AND VESSELS SUBJECT TO
THE MARPOL PROTOCOL
168. The authority citation for part
1043 continues to read as follows:
■
Authority: 33 U.S.C. 1901–1912.
169. Amend § 1043.20 by removing
the definition of ‘‘Public vessels’’ and
adding a definition of ‘‘Public vessel’’ in
alphabetical order to read as follows:
■
§ 1043.20
Definitions.
*
*
*
*
Public vessel means a warship, naval
auxiliary vessel, or other vessel owned
or operated by a sovereign country
when engaged in noncommercial
service. Vessels with a national security
exemption under 40 CFR 1042.635 are
deemed to be public vessels with
respect to compliance with NOX-related
requirements of this part when engaged
in noncommercial service. Similarly,
vessels with one or more installed
engines that have a national security
exemption under 40 CFR 1090.605 are
deemed to be public vessels with
respect to compliance with fuel content
requirements when engaged in
noncommercial service.
*
*
*
*
*
■ 170. Amend § 1043.55 by revising
paragraphs (a) and (b) to read as follows:
tkelley on DSK125TN23PROD with RULES2
*
§ 1043.55 Applying equivalent controls
instead of complying with fuel
requirements.
*
*
*
*
*
(a) The U.S. Coast Guard is the
approving authority under APPS for
such equivalent methods for U.S.flagged vessels.
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Jkt 259001
Model year
1
2
1
2
1
2
2000
2005
2000
2005
1999
2004
(b) The provisions of this paragraph
(b) apply for vessels equipped with
controls certified by the U.S. Coast
Guard or the Administration of a
foreign-flag vessel to achieve emission
levels equivalent to those achieved by
the use of fuels meeting the applicable
fuel sulfur limits of Regulation 14 of
Annex VI. Fuels not meeting the
applicable fuel sulfur limits of
Regulation 14 of Annex VI may be used
on such vessels consistent with the
provisions of the IAPP certificate, APPS
and Annex VI.
*
*
*
*
*
171. Amend § 1043.95 by revising
paragraph (b) to read as follows:
■
§ 1043.95
Great Lakes provisions.
*
*
*
*
*
(b) The following exemption
provisions apply for ships qualifying
under paragraph (a) of this section:
(1) The fuel-use requirements of this
part do not apply through December 31,
2025, if we approved an exemption
under this section before [60 days after
the date of publication in the Federal
Register] based on the use of
replacement engines certified to
applicable standards under 40 CFR part
1042 corresponding to the date the
vessel entered dry dock for service. All
other requirements under this part 1043
continue to apply to exempted vessels,
including requirements related to
bunker delivery notes.
(2) A marine diesel engine installed to
repower a steamship may be certified to
the Tier II NOX standard instead of the
Tier III NOX standard pursuant to
Regulation 13 of Annex VI.
*
*
*
*
*
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NMHC + NOX
CO
10.5
7.5
9.5
7.5
9.5
7.5
PM
8.0
8.0
6.6
6.6
5.5
5.5
1.0
0.80
0.80
0.80
0.80
0.60
PART 1045—CONTROL OF EMISSIONS
FROM SPARK-IGNITION PROPULSION
MARINE ENGINES AND VESSELS
172. The authority citation for part
1045 continues to read as follows:
■
Authority: 42 U.S.C. 7401–7671q.
173. Amend § 1045.115 by revising
paragraphs (e) and (f) to read as follows:
■
§ 1045.115
apply?
What other requirements
*
*
*
*
*
(e) Adjustable parameters. Engines
that have adjustable parameters must
meet all the requirements of this part for
any adjustment in the practically
adjustable range. We may require that
you set adjustable parameters to any
specification within the practically
adjustable range during any testing,
including certification testing,
production-line testing, or in-use
testing. General provisions for
adjustable parameters apply as specified
in 40 CFR 1068.50.
(f) Prohibited controls. You may not
design your engines with emission
control devices, systems, or elements of
design that cause or contribute to an
unreasonable risk to public health,
welfare, or safety while operating. For
example, an engine may not emit a
noxious or toxic substance it would
otherwise not emit that contributes to
such an unreasonable risk.
*
*
*
*
*
■ 174. Amend § 1045.205 by revising
paragraph (r) to read as follows:
§ 1045.205 What must I include in my
application?
*
*
*
*
*
(r) Describe all adjustable operating
parameters (see § 1045.115(e)),
including production tolerances. For
any operating parameters that do not
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qualify as adjustable parameters,
include a description supporting your
conclusion (see 40 CFR 1068.50(c)).
Include the following in your
description of each adjustable
parameter:
(1) For practically adjustable
parameters, include the nominal or
recommended setting, the intended
practically adjustable range, and the
limits or stops used to establish
adjustable ranges. State that the limits,
stops, or other means of inhibiting
adjustment are effective in preventing
adjustment of parameters on in-use
engines to settings outside your
intended practically adjustable ranges
and provide information to support this
statement.
(2) For programmable operating
parameters, state that you have
restricted access to electronic controls to
prevent parameter adjustments on inuse engines that would allow operation
outside the practically adjustable range.
Describe how your engines are designed
to prevent unauthorized adjustments.
*
*
*
*
*
■ 175. Amend § 1045.801 by revising
the definitions of ‘‘Adjustable
parameter’’ and ‘‘Critical emissionrelated component’’ to read as follows:
§ 1045.801
part?
What definitions apply to this
*
*
*
*
*
Adjustable parameter has the
meaning given in 40 CFR 1068.50.
*
*
*
*
*
Critical emission-related component
has the meaning given in 40 CFR
1068.30.
*
*
*
*
*
■ 176. Revise § 1045.815 to read as
follows:
§ 1045.815 What provisions apply to
confidential information?
The provisions of 40 CFR 1068.10 and
1068.11 apply for information you
submit under this part.
PART 1048—CONTROL OF EMISSIONS
FROM NEW, LARGE NONROAD
SPARK-IGNITION ENGINES
177. The authority citation for part
1048 continues to read as follows:
■
Authority: 42 U.S.C. 7401–7671q.
Subpart B [Amended]
178. Amend § 1048.115 by revising
paragraphs (e) and (f) to read as follows:
tkelley on DSK125TN23PROD with RULES2
■
§ 1048.115
apply?
What other requirements
*
*
*
*
*
(e) Adjustable parameters. Engines
that have adjustable parameters must
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meet all the requirements of this part for
any adjustment in the practically
adjustable range. We may require that
you set adjustable parameters to any
specification within the practically
adjustable range during any testing,
including certification testing,
production-line testing, or in-use
testing. General provisions for
adjustable parameters apply as specified
in 40 CFR 1068.50.
(f) Prohibited controls. You may not
design your engines with emission
control devices, systems, or elements of
design that cause or contribute to an
unreasonable risk to public health,
welfare, or safety while operating. For
example, an engine may not emit a
noxious or toxic substance it would
otherwise not emit that contributes to
such an unreasonable risk.
*
*
*
*
*
■ 179. Amend § 1048.205 by revising
paragraph (t) to read as follows:
§ 1048.205 What must I include in my
application?
*
*
*
*
*
(t) Describe all adjustable operating
parameters (see § 1048.115(e)),
including production tolerances. For
any operating parameters that do not
qualify as adjustable parameters,
include a description supporting your
conclusion (see 40 CFR 1068.50(c)).
Include the following in your
description of each adjustable
parameter:
(1) For practically adjustable
parameters, include the nominal or
recommended setting, the intended
practically adjustable range, and the
limits or stops used to establish
adjustable ranges. State that the limits,
stops, or other means of inhibiting
adjustment are effective in preventing
adjustment of parameters on in-use
engines to settings outside your
intended practically adjustable ranges
and provide information to support this
statement.
(2) For programmable operating
parameters, state that you have
restricted access to electronic controls to
prevent parameter adjustments on inuse engines that would allow operation
outside the practically adjustable range.
Describe how your engines are designed
to prevent unauthorized adjustments.
*
*
*
*
*
■ 180. Amend § 1048.240 by adding
paragraph (f) to read as follows:
§ 1048.240 How do I demonstrate that my
engine family complies with exhaust
emission standards?
*
*
*
*
*
(f) You may alternatively determine
and verify deterioration factors based on
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bench-aged aftertreatment as described
in 40 CFR 1036.245 and 1036.246, with
the following exceptions:
(1) The minimum required aging for
engines as specified in 40 CFR
1036.245(c)(2) is 300 hours. Operate the
engine for service accumulation using
the same sequence of duty cycles that
would apply for determining a
deterioration factor under paragraph (c)
of this section.
(2) Use good engineering judgment to
perform verification testing using the
procedures of § 1048.515 rather than 40
CFR 1036.555. For PEMS testing,
measure emissions as the equipment
goes through its normal operation over
the course of the day (or shift-day).
■ 181. Amend § 1048.501 by revising
paragraph (e)(2) to read as follows:
§ 1048.501
test?
How do I run a valid emission
*
*
*
*
*
(e) * * *
(2) For engines equipped with carbon
canisters that store fuel vapors that will
be purged for combustion in the engine,
precondition the canister as specified in
40 CFR 86.132–96(h) and then operate
the engine for 60 minutes over repeat
runs of the duty cycle specified in
appendix II of this part.
*
*
*
*
*
■ 182. Amend § 1048.620 by revising
paragraphs (a)(3), (d), and (e) to read as
follows:
§ 1048.620 What are the provisions for
exempting large engines fueled by natural
gas or liquefied petroleum gas?
(a) * * *
(3) The engine must be in an engine
family that has a valid certificate of
conformity showing that it meets
emission standards for engines of that
power rating under 40 CFR part 1039.
*
*
*
*
*
(d) Engines exempted under this
section are subject to all the
requirements affecting engines under 40
CFR part 1039. The requirements and
restrictions of 40 CFR part 1039 apply
to anyone manufacturing engines
exempted under this section, anyone
manufacturing equipment that uses
these engines, and all other persons in
the same manner as if these were
nonroad diesel engines.
(e) You may request an exemption
under this section by submitting an
application for certification for the
engines under 40 CFR part 1039.
■ 183. Amend § 1048.801 by revising
the definitions of ‘‘Adjustable
parameter’’ and ‘‘Critical emissionrelated component’’ to read as follows:
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§ 1048.801
part?
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
What definitions apply to this
*
*
*
*
*
Adjustable parameter has the
meaning given in 40 CFR 1068.50.
*
*
*
*
*
Critical emission-related component
has the meaning given in 40 CFR
1068.30.
*
*
*
*
*
■ 184. Revise § 1048.815 to read as
follows:
§ 1048.815 What provisions apply to
confidential information?
The provisions of 40 CFR 1068.10 and
1068.11 apply for information you
submit under this part.
PART 1051—CONTROL OF EMISSIONS
FROM RECREATIONAL ENGINES AND
VEHICLES
185. The authority citation for part
1051 continues to read as follows:
■
Authority: 42 U.S.C. 7401–7671q.
Subpart B [Amended]
186. Amend § 1051.115 by revising
paragraphs (c), (d) introductory text,
(d)(1), (d)(2) introductory text, and (e) to
read as follows:
■
§ 1051.115
apply?
What other requirements
tkelley on DSK125TN23PROD with RULES2
*
*
*
*
*
(c) Adjustable parameters. Vehicles
that have adjustable parameters must
meet all the requirements of this part for
any adjustment in the practically
adjustable range. Note that parameters
that control the air-fuel ratio may be
treated separately under paragraph (d)
of this section. We may require that you
set adjustable parameters to any
specification within the practically
adjustable range during any testing,
including certification testing,
production-line testing, or in-use
testing. General provisions for
adjustable parameters apply as specified
in 40 CFR 1068.50.
(d) Other adjustments. The following
provisions apply for engines with
carburetor jets or needles, and for
engines with any other technology
involving service to adjust air-fuel ratio
that falls within the time and cost
specifications of 40 CFR 1068.50(d)(1):
(1) In your application for
certification, specify the practically
adjustable range of air-fuel ratios you
expect to occur in use. You may specify
it in terms of engine parts (such as the
carburetor jet size and needle
configuration as a function of
atmospheric conditions).
(2) The practically adjustable range
specified in paragraph (d)(1) of this
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section must include all air-fuel ratios
between the lean limit and the rich
limit, unless you can show that some
air-fuel ratios will not occur in use.
*
*
*
*
*
(e) Prohibited controls. You may not
design your engines with emission
control devices, systems, or elements of
design that cause or contribute to an
unreasonable risk to public health,
welfare, or safety while operating. For
example, an engine may not emit a
noxious or toxic substance it would
otherwise not emit that contributes to
such an unreasonable risk.
*
*
*
*
*
■ 187. Amend § 1051.205 by revising
paragraph (q) to read as follows:
§ 1051.205 What must I include in my
application?
*
*
*
*
*
(q) Describe all adjustable operating
parameters (see § 1051.115(e)),
including production tolerances. For
any operating parameters that do not
qualify as adjustable parameters,
include a description supporting your
conclusion (see 40 CFR 1068.50(c)).
Include the following in your
description of each adjustable
parameter:
(1) For practically adjustable
parameters, include the nominal or
recommended setting, the intended
practically adjustable range, and the
limits or stops used to establish
adjustable ranges. State that the limits,
stops, or other means of inhibiting
adjustment are effective in preventing
adjustment of parameters on in-use
engines to settings outside your
intended practically adjustable ranges
and provide information to support this
statement.
(2) For programmable operating
parameters, state that you have
restricted access to electronic controls to
prevent parameter adjustments on inuse engines that would allow operation
outside the practically adjustable range.
Describe how your engines are designed
to prevent unauthorized adjustments.
*
*
*
*
*
■ 188. Amend § 1051.501 by revising
paragraphs (c)(2), (d)(2)(i) and (d)(3) to
read as follows:
§ 1051.501 What procedures must I use to
test my vehicles or engines?
*
*
*
*
*
(c) * * *
(2) To measure fuel-line permeation
emissions, use the equipment and
procedures specified in SAE J30 as
described in 40 CFR 1060.810. Prior to
permeation testing, precondition the
fuel line by filling it with the fuel
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specified in paragraph (d)(3) of this
section, sealing the openings, and
soaking it for 4 weeks at (23 ±5) °C. Use
the fuel specified in paragraph (d)(3) of
this section. Perform daily
measurements for 14 days, except that
you may omit up to two daily
measurements in any seven-day period.
Maintain an ambient temperature of (23
±2) °C throughout the sampling period,
except for intervals up to 30 minutes for
weight measurements.
(d) * * *
(2) * * *
(i) For the preconditioning soak
described in § 1051.515(a)(1) and fuel
slosh durability test described in
§ 1051.515(d)(3), use the fuel specified
in 40 CFR 1065.710(b), or the fuel
specified in 40 CFR 1065.710(c) blended
with 10 percent ethanol by volume. As
an alternative, you may use Fuel CE10,
which is Fuel C as specified in ASTM
D471 (see 40 CFR 1060.810) blended
with 10 percent ethanol by volume.
*
*
*
*
*
(3) Fuel hose permeation. Use the fuel
specified in 40 CFR 1065.710(b), or the
fuel specified in 40 CFR 1065.710(c)
blended with 10 percent ethanol by
volume for permeation testing of fuel
lines. As an alternative, you may use
Fuel CE10, which is Fuel C as specified
in ASTM D471 (see 40 CFR 1060.810)
blended with 10 percent ethanol by
volume.
*
*
*
*
*
■ 189. Amend § 1051.515 by revising
paragraph (a)(1) to read as follows:
§ 1051.515 How do I test my fuel tank for
permeation emissions?
*
*
*
*
*
(a) * * *
(1) Fill the tank with the fuel
specified in § 1051.501(d)(2)(i), seal it,
and allow it to soak at 28 ±5 °C for 20
weeks or at (43 ±5) °C for 10 weeks.
*
*
*
*
*
■ 190. Amend § 1051.740 by revising
paragraph (b)(5) to read as follows:
§ 1051.740 Are there special averaging
provisions for snowmobiles?
*
*
*
*
*
(b) * * *
(5) Credits can also be calculated for
Phase 3 using both sets of standards.
Without regard to the trigger level
values, if your net emission reduction
for the redesignated averaging set
exceeds the requirements of Phase 3 in
§ 1051.103 (using both HC and CO in
the Phase 3 equation in § 1051.103),
then your credits are the difference
between the Phase 3 reduction
requirement of that section and your
calculated value.
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191. Amend § 1051.801 by revising
the definitions of ‘‘Adjustable
parameter’’ and ‘‘Critical emissionrelated component’’ to read as follows:
■
§ 1051.801
part?
What definitions apply to this
*
*
*
*
*
Adjustable parameter has the
meaning given in 40 CFR 1068.50.
*
*
*
*
*
Critical emission-related component
has the meaning given in 40 CFR
1068.30.
*
*
*
*
*
■ 192. Revise § 1051.815 to read as
follows:
§ 1051.815 What provisions apply to
confidential information?
The provisions of 40 CFR 1068.10 and
1068.11 apply for information you
submit under this part.
PART 1054—CONTROL OF EMISSIONS
FROM NEW, SMALL NONROAD
SPARK-IGNITION ENGINES AND
EQUIPMENT
193. The authority citation for part
1054 continues to read as follows:
■
Authority: 42 U.S.C. 7401–7671q.
194. Amend § 1054.115 by revising
paragraphs (b) and (d) to read as
follows:
■
§ 1054.115
apply?
What other requirements
tkelley on DSK125TN23PROD with RULES2
*
*
*
*
*
(b) Adjustable parameters. Engines
that have adjustable parameters must
meet all the requirements of this part for
any adjustment in the practically
adjustable range. We may require that
you set adjustable parameters to any
specification within the practically
adjustable range during any testing,
including certification testing,
production-line testing, or in-use
testing. You may ask us to limit idlespeed or carburetor adjustments to a
smaller range than the practically
adjustable range if you show us that the
engine will not be adjusted outside of
this smaller range during in-use
operation without significantly
degrading engine performance. General
provisions for adjustable parameters
apply as specified in 40 CFR 1068.50.
*
*
*
*
*
(d) Prohibited controls. You may not
design your engines with emission
control devices, systems, or elements of
design that cause or contribute to an
unreasonable risk to public health,
welfare, or safety while operating. For
example, an engine may not emit a
noxious or toxic substance it would
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otherwise not emit that contributes to
such an unreasonable risk.
*
*
*
*
*
■ 195. Amend § 1054.205 by revising
paragraphs (o)(1) and (q) to read as
follows:
§ 1054.205 What must I include in my
application?
*
*
*
*
*
(o) * * *
(1) Present emission data for
hydrocarbon (such as THC, THCE, or
NMHC, as applicable), NOX, and CO on
an emission-data engine to show your
engines meet the applicable exhaust
emission standards as specified in
§ 1054.101. Show emission figures
before and after applying deterioration
factors for each engine. Include test data
from each applicable duty cycle as
specified in § 1054.505(b). If we specify
more than one grade of any fuel type
(for example, low-temperature and allseason gasoline), you need to submit
test data only for one grade, unless the
regulations of this part specify
otherwise for your engine.
*
*
*
*
*
(q) Describe all adjustable operating
parameters (see § 1054.115(b)),
including production tolerances. For
any operating parameters that do not
qualify as adjustable parameters,
include a description supporting your
conclusion (see 40 CFR 1068.50(c)).
Include the following in your
description of each adjustable
parameter:
(1) For practically adjustable
parameters, include the nominal or
recommended setting, the intended
practically adjustable range, and the
limits or stops used to establish
adjustable ranges. State that the limits,
stops, or other means of inhibiting
adjustment are effective in preventing
adjustment of parameters on in-use
engines to settings outside your
intended practically adjustable ranges
and provide information to support this
statement.
(2) For programmable operating
parameters, state that you have
restricted access to electronic controls to
prevent parameter adjustments on inuse engines that would allow operation
outside the practically adjustable range.
Describe how your engines are designed
to prevent unauthorized adjustments.
*
*
*
*
*
■ 196. Amend § 1054.230 by revising
paragraphs (b)(8) and (9) to read as
follows:
§ 1054.230
families?
How do I select emission
*
*
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*
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*
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*
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4667
(b) * * *
(8) Method of control for engine
operation, other than governing. For
example, multi-cylinder engines with
port fuel injection may not be grouped
into an emission family with engines
that have a single throttle-body injector
or carburetor.
(9) The numerical level of the
applicable emission standards. For
example, an emission family may not
include engines certified to different
family emission limits, though you may
change family emission limits without
recertifying as specified in § 1054.225.
*
*
*
*
*
■ 197. Amend § 1054.505 by revising
paragraphs (a), (b) introductory text,
(b)(1)(i), (b)(2), and (d)(1) to read as
follows:
§ 1054.505
How do I test engines?
(a) This section describes how to test
engines under steady-state conditions.
We may also perform other testing as
allowed by the Clean Air Act. Sample
emissions separately for each mode,
then calculate an average emission level
for the whole cycle using the weighting
factors specified for each mode. Control
engine speed as specified in this
section. Use one of the following
methods for confirming torque values
for nonhandheld engines:
(1) Calculate torque-related cycle
statistics and compare with the
established criteria as specified in 40
CFR 1065.514 to confirm that the test is
valid.
(2) Evaluate each mode separately to
validate the duty cycle. All torque
feedback values recorded during nonidle sampling periods must be within ±2
percent of the reference value or within
±0.27 N·m of the reference value,
whichever is greater. Also, the mean
torque value during non-idle sampling
periods must be within ±1 percent of the
reference value or ±0.12 N·m of the
reference value, whichever is greater.
Control torque during idle as specified
in paragraph (c) of this section.
(b) Measure emissions by testing
engines on a dynamometer with the test
procedures for constant-speed engines
in 40 CFR part 1065 while using the
steady-state duty cycles identified in
this paragraph (b) to determine whether
it meets the exhaust emission standards
specified in § 1054.101(a). This
paragraph (b) applies for all engines,
including those not meeting the
definition of ‘‘constant-speed engine’’ in
40 CFR 1065.1001.
(1) * * *
(i) For ungoverned handheld engines
used in fixed-speed applications all
having approximately the same nominal
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in-use operating speed, hold engine
speed within 350 rpm of the nominal
speed for testing. We may allow you to
include in your engine family, without
additional testing, a small number of
engines that will be installed such that
they have a different nominal speed. If
your engine family includes a majority
of engines with approximately the same
nominal in-use operating speed and a
substantial number of engines with
different nominal speeds, you must test
engines as specified in this paragraph
(b)(1)(i) and paragraph (b)(1)(ii) of this
section.
*
*
*
*
*
(2) For nonhandheld engines designed
to idle, use the six-mode duty cycle
described in paragraph (b)(1) of
appendix II of this part; use the fivemode duty cycle described in paragraph
(b)(2) of appendix II of this part for
engines that are not designed to idle. If
an engine family includes engines
designed to idle and engines not
designed to idle, include in the
application for certification the test
results for the duty cycle that will result
in worst-case HC+NOX emissions based
on measured values for that engine
family. Control engine speed during the
full-load operating mode as specified in
paragraph (d) of this section. For all
other modes, control engine speed to
within 5 percent of the nominal speed
specified in paragraph (d) of this section
or let the installed governor (in the
production configuration) control
engine speed. For all modes except idle,
control torque as needed to meet the
cycle-validation criteria in paragraph (a)
of this section. The governor may be
adjusted before emission sampling to
target the nominal speed identified in
paragraph (d) of this section, but the
installed governor must control engine
speed throughout the emissionsampling period whether the governor is
adjusted or not.
*
*
*
*
*
(d) * * *
(1) Select an engine speed for testing
as follows:
(i) For engines with a governed speed
at full load between 2700 and 4000 rpm,
select appropriate test speeds for the
emission family. If all the engines in the
emission family are used in
intermediate-speed equipment, select a
test speed of 3060 rpm. The test
associated with intermediate-speed
operation is referred to as the A Cycle.
If all the engines in the emission family
are used in rated-speed equipment,
select a test speed of 3600 rpm. The test
associated with rated-speed operation is
referred to as the B Cycle. If an emission
family includes engines used in both
intermediate-speed equipment and
rated-speed equipment, measure
emissions at test speeds of both 3060
and 3600 rpm. In unusual
circumstances, you may ask to use a test
speed different than that specified in
this paragraph (d)(1)(i) if it better
represents in-use operation.
(ii) For engines with a governed speed
below 2700 or above 4000 rpm, ask us
to approve one or more test speeds to
represent those engines using the
provisions for special procedures in 40
CFR 1065.10(c)(2).
*
*
*
*
*
■ 198. Amend § 1054.801 by:
■ a. Revising the definitions of
‘‘Adjustable parameter’’ and ‘‘Critical
emission-related component’’.
■ b. Removing the definition of
‘‘Discrete mode’’.
■ c. Revising the definition of
‘‘Intermediate-speed equipment’’.
■ d. Removing the definition of
‘‘Ramped-modal’’.
■ e. Revising the definitions of ‘‘Ratedspeed equipment’’ and ‘‘Steady-state’’.
The revisions read as follows:
§ 1054.801
part?
What definitions apply to this
*
*
*
*
*
Adjustable parameter has the
meaning given in 40 CFR 1068.50.
*
*
*
*
*
Critical emission-related component
has the meaning given in 40 CFR
1068.30.
*
*
*
*
*
Intermediate-speed equipment
includes all nonhandheld equipment in
which the installed engine’s governed
speed at full load is below 3330 rpm. It
may also include nonhandheld
equipment in which the installed
engine’s governed speed at full load is
as high as 3400 rpm.
*
*
*
*
*
Rated-speed equipment includes all
nonhandheld equipment in which the
installed engine’s governed speed at full
load is at or above 3400 rpm. It may also
include nonhandheld equipment in
which the installed engine’s governed
speed at full load is as low as 3330 rpm.
*
*
*
*
*
Steady-state means relating to
emission tests in which engine speed
and load are held at a finite set of
essentially constant values.
*
*
*
*
*
199. Revise § 1054.815 to read as
follows:
■
§ 1054.815 What provisions apply to
confidential information?
The provisions of 40 CFR 1068.10 and
1068.11 apply for information you
submit under this part.
200. Redesignate appendix I to part
1054 as appendix A to part 1054 and
amend newly redesignated appendix A
by revising paragraph (b)(3)
introductory text to read as follows:
■
Appendix A to Part 1054—Summary of
Previous Emission Standards
*
*
*
*
*
(b) * * *
(3) Note that engines subject to Phase 1
standards were not subject to useful life,
deterioration factor, production-line testing,
or in-use testing provisions. In addition,
engines subject to Phase 1 standards and
engines subject to Phase 2 standards were
both not subject to the following provisions:
*
*
*
*
*
201. Redesignate appendix II to part
1054 as appendix B to part 1054 and
revise newly redesignated appendix B to
read as follows:
■
Appendix B to Part 1054—Duty Cycles
for Laboratory Testing
(a) Test handheld engines with the
following steady-state duty cycle:
tkelley on DSK125TN23PROD with RULES2
TABLE 1 TO APPENDIX B—DUTY CYCLE FOR HANDHELD ENGINES
Torque
(percent) b
G3 mode No.
Engine speed a
1 ........................
2 ........................
Rated speed .............................................................................................................................
Warm idle ..................................................................................................................................
a Test
100
0
Weighting
factors
0.85
0.15
engines at the specified speeds as described in § 1054.505.
engines at 100 percent torque by setting operator demand to maximum. Control torque during idle at its warm idle speed as described in
40 CFR 1065.510.
b Test
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Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
(b) Test nonhandheld engines with one of
the following steady-state duty cycles:
(1) The following duty cycle applies for
engines designed to idle:
TABLE 2 TO APPENDIX B—DUTY
CYCLE FOR NONHANDHELD ENGINES
WITH IDLE
G2 Mode
No.a
1
2
3
4
5
6
.............
.............
.............
.............
.............
.............
Torque
(percent) b
Weighting
factors
100
75
50
25
10
0
0.09
0.20
0.29
0.30
0.07
0.05
a Control engine speed as described in
§ 1054.505. Control engine speed for Mode 6
as described in § 1054.505(c) for idle operation.
b The percent torque is relative to the value
established for full-load torque, as described in
§ 1054.505.
(2) The following duty cycle applies for
engines that are not designed to idle:
TABLE 3 TO APPENDIX B—DUTY
CYCLE FOR NONHANDHELD ENGINES
WITHOUT IDLE
Mode
No.a
1
2
3
4
5
.............
.............
.............
.............
.............
Torque
(percent) b
Weighting
factors
100
75
50
25
10
0.09
0.21
0.31
0.32
0.07
a Control engine speed as described in
§ 1054.505.
b The percent torque is relative to the value
established for full-load torque, as described in
§ 1054.505.
PART 1060—CONTROL OF
EVAPORATIVE EMISSIONS FROM
NEW AND IN-USE NONROAD AND
STATIONARY EQUIPMENT
202. The authority citation for part
1060 continues to read as follows:
Authority: 42 U.S.C. 7401–7671q.
203. Amend § 1060.101 by revising
paragraph (e)(1) to read as follows:
■
§ 1060.101 What evaporative emission
requirements apply under this part?
tkelley on DSK125TN23PROD with RULES2
*
*
*
*
(e) * * *
(1) Adjustable parameters.
Components or equipment with
adjustable parameters must meet all the
requirements of this part for any
adjustment in the practically adjustable
range. See 40 CFR 1068.50.
*
*
*
*
*
■ 204. Amend § 1060.515 by revising
paragraphs (c) and (d) to read as follows:
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*
*
*
*
*
(c) Except as specified in paragraph
(d) of this section, measure fuel line
permeation emissions using the
equipment and procedures for weightloss testing specified in SAE J30 or SAE
J1527 (incorporated by reference in
§ 1060.810). Start the measurement
procedure within 8 hours after draining
and refilling the fuel line. Perform the
emission test over a sampling period of
14 days. You may omit up to two daily
measurements in any seven-day period.
Determine your final emission result
based on the average of measured values
over the 14-day period. Maintain an
ambient temperature of (23±2) °C
throughout the sampling period, except
for intervals up to 30 minutes for daily
weight measurements.
(d) For fuel lines with a nominal inner
diameter below 5.0 mm, you may
alternatively measure fuel line
permeation emissions using the
equipment and procedures for weightloss testing specified in SAE J2996
(incorporated by reference in
§ 1060.810). Determine your final
emission result based on the average of
measured values over the 14-day
sampling period. Maintain an ambient
temperature of (23±2) °C throughout the
sampling period, except for intervals up
to 30 minutes for daily weight
measurements.
*
*
*
*
*
■ 205. Amend § 1060.520 by revising
paragraph (b)(1) to read as follows:
§ 1060.520 How do I test fuel tanks for
permeation emissions?
*
■
*
§ 1060.515 How do I test EPA Nonroad
Fuel Lines and EPA Cold-Weather Fuel
Lines for permeation emissions?
*
*
*
*
(b) * * *
(1) Fill the fuel tank to its nominal
capacity with the fuel specified in
paragraph (e) of this section, seal it, and
allow it to soak at (28±5) °C for at least
20 weeks. Alternatively, the fuel tank
may be soaked for at least 10 weeks at
(43±5) °C. You may count the time of
the preconditioning steps in paragraph
(a) of this section as part of the
preconditioning fuel soak as long as the
ambient temperature remains within the
specified temperature range and the fuel
tank continues to be at least 40 percent
full throughout the test; you may add or
replace fuel as needed to conduct the
specified durability procedures. Void
the test if you determine that the fuel
tank has any kind of leak.
*
*
*
*
*
■ 206. Amend § 1060.801 by revising
the definition of ‘‘Adjustable parameter’’
to read as follows:
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§ 1060.801
part?
4669
What definitions apply to this
*
*
*
*
*
Adjustable parameter has the
meaning given in 40 CFR 1068.50.
*
*
*
*
*
PART 1065—ENGINE-TESTING
PROCEDURES
207. The authority citation for part
1065 continues to read as follows:
■
Authority: 42 U.S.C. 7401–7671q.
208. Amend § 1065.1 by revising
paragraphs (a)(1) through (5) and (8) and
adding paragraph (i) to read as follows:
■
§ 1065.1
Applicability.
(a) * * *
(1) Locomotives we regulate under 40
CFR part 1033.
(2) Heavy-duty highway engines we
regulate under 40 CFR parts 86 and
1036.
(3) Nonroad compression-ignition
engines we regulate under 40 CFR part
1039 and stationary diesel engines that
are certified to the standards in 40 CFR
part 1039 as specified in 40 CFR part 60,
subpart IIII.
(4) Marine compression-ignition
engines we regulate under 40 CFR part
1042.
(5) Marine spark-ignition engines we
regulate under 40 CFR part 1045.
*
*
*
*
*
(8) Small nonroad spark-ignition
engines we regulate under 40 CFR part
1054 and stationary engines that are
certified to the standards in 40 CFR part
1054 as specified in 40 CFR part 60,
subpart JJJJ.
*
*
*
*
*
(i) The following additional
procedures apply as described in
subpart L of this part:
(1) Measuring brake-specific
emissions of semi-volatile organic
compounds, which are not subject to
separate emission standards.
(2) Identifying the threshold
temperature for vanadium sublimation
for SCR catalysts.
(3) Measuring the smoke opacity of
engine exhaust.
(4) Aging aftertreatment devices in
support of determining deterioration
factors for certified compressionignition engines.
■ 209. Amend § 1065.5 by revising
paragraphs (a) introductory text and (c)
to read as follows:
§ 1065.5 Overview of this part 1065 and its
relationship to the standard-setting part.
(a) This part specifies procedures that
apply generally to measuring brakespecific emissions from various
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categories of engines. See subpart L of
this part for measurement procedures
for testing related to standards other
than brake-specific emission standards.
See the standard-setting part for
directions in applying specific
provisions in this part for a particular
type of engine. Before using this part’s
procedures, read the standard-setting
part to answer at least the following
questions:
*
*
*
*
*
(c) The following table shows how
this part divides testing specifications
into subparts:
TABLE 1 OF § 1065.5—DESCRIPTION OF PART 1065 SUBPARTS
This subpart
Subpart
Subpart
Subpart
Subpart
Subpart
Subpart
Subpart
Subpart
Subpart
Subpart
Subpart
Describes these specifications or procedures
A ............................................................
B ............................................................
C ............................................................
D ............................................................
E ............................................................
F ............................................................
G ...........................................................
H ............................................................
I .............................................................
J ............................................................
L ............................................................
210. Amend § 1065.10 by revising
paragraph (c)(7)(ii) to read as follows:
212. Amend § 1065.140 by revising
paragraph (b)(2) introductory text, (c)(2),
(c)(6) introductory text, and (e)(4) to
read as follows:
■
§ 1065.10
■
Other procedures.
*
*
*
*
*
(c) * * *
(7) * * *
(ii) Submission. Submit requests in
writing to the EPA Program Officer.
*
*
*
*
*
■ 211. Amend § 1065.12 by revising
paragraph (a) to read as follows:
§ 1065.140 Dilution for gaseous and PM
constituents.
*
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§ 1065.12 Approval of alternate
procedures.
(a) To get approval for an alternate
procedure under § 1065.10(c), send the
EPA Program Officer an initial written
request describing the alternate
procedure and why you believe it is
equivalent to the specified procedure.
Anyone may request alternate procedure
approval. This means that an individual
engine manufacturer may request to use
an alternate procedure. This also means
that an instrument manufacturer may
request to have an instrument,
equipment, or procedure approved as an
alternate procedure to those specified in
this part. We may approve your request
based on this information alone,
whether or not it includes all the
information specified in this section.
Where we determine that your original
submission does not include enough
information for us to determine that the
alternate procedure is equivalent to the
specified procedure, we may ask you to
submit supplemental information
showing that your alternate procedure is
consistently and reliably at least as
accurate and repeatable as the specified
procedure.
*
*
*
*
*
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Applicability and general provisions.
Equipment for testing.
Measurement instruments for testing.
Calibration and performance verifications for measurement systems.
How to prepare engines for testing, including service accumulation.
How to run an emission test over a predetermined duty cycle.
Test procedure calculations.
Fuels, engine fluids, analytical gases, and other calibration standards.
Special procedures related to oxygenated fuels.
How to test with portable emission measurement systems (PEMS).
How to test for unregulated and special pollutants and to perform additional measurements related to certification.
*
*
*
*
(b) * * *
(2) Measure these background
concentrations the same way you
measure diluted exhaust constituents, or
measure them in a way that does not
affect your ability to demonstrate
compliance with the applicable
standards in this chapter. For example,
you may use the following
simplifications for background
sampling:
*
*
*
*
*
(c) * * *
(2) Pressure control. Maintain static
pressure at the location where raw
exhaust is introduced into the tunnel
within ±1.2 kPa of atmospheric
pressure. You may use a booster blower
to control this pressure. If you test using
more careful pressure control and you
show by engineering analysis or by test
data that you require this level of
control to demonstrate compliance at
the applicable standards in this chapter,
we will maintain the same level of static
pressure control when we test.
*
*
*
*
*
(6) Aqueous condensation. You must
address aqueous condensation in the
CVS as described in this paragraph
(c)(6). You may meet these requirements
by preventing or limiting aqueous
condensation in the CVS from the
exhaust inlet to the last emission sample
probe. See paragraph (c)(6)(2)(B) of this
section for provisions related to the CVS
between the last emission sample probe
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and the CVS flow meter. You may heat
and/or insulate the dilution tunnel
walls, as well as the bulk stream tubing
downstream of the tunnel to prevent or
limit aqueous condensation. Where we
allow aqueous condensation to occur,
use good engineering judgment to
ensure that the condensation does not
affect your ability to demonstrate that
your engines comply with the
applicable standards in this chapter (see
§ 1065.10(a)).
*
*
*
*
*
(e) * * *
(4) Control sample temperature to a
(47 ±5) °C tolerance, as measured
anywhere within 20 cm upstream or
downstream of the PM storage media
(such as a filter). You may instead
measure sample temperature up to 30
cm upstream of the filter or other PM
storage media if it is housed within a
chamber with temperature controlled to
stay within the specified temperature
range. Measure sample temperature
with a bare-wire junction thermocouple
with wires that are (0.500 ±0.025) mm
diameter, or with another suitable
instrument that has equivalent
performance.
■ 213. Amend § 1065.145 by revising
paragraph (b)(2) to read as follows:
§ 1065.145 Gaseous and PM probes,
transfer lines, and sampling system
components.
*
*
*
*
*
(b) * * *
(2) Sample and measure emissions
from each stack and calculate emissions
separately for each stack. Add the mass
(or mass rate) emissions from each stack
to calculate the emissions from the
entire engine. Testing under this
paragraph (b)(2) requires measuring or
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calculating the exhaust molar flow for
each stack separately. If the exhaust
molar flow in each stack cannot be
calculated from intake air flow(s), fuel
flow(s), and measured gaseous
emissions, and it is impractical to
measure the exhaust molar flows
directly, you may alternatively
proportion the engine’s calculated total
exhaust molar flow rate (where the flow
is calculated using intake air mass
flow(s), fuel mass flow(s), and emissions
concentrations) based on exhaust molar
flow measurements in each stack using
a less accurate, non-traceable method.
For example, you may use a total
pressure probe and static pressure
measurement in each stack.
*
*
*
*
*
214. Amend § 1065.170 by revising
paragraphs (a)(1) and (c)(1)(ii) and (iii)
to read as follows:
■
§ 1065.170 Batch sampling for gaseous
and PM constituents.
*
*
*
*
(a) * * *
(1) Verify proportional sampling after
an emission test as described in
§ 1065.545. You must exclude from the
proportional sampling verification any
portion of the test where you are not
sampling emissions because the engine
is turned off and the batch samplers are
not sampling, accounting for exhaust
transport delay in the sampling system.
Use good engineering judgment to select
storage media that will not significantly
change measured emission levels (either
up or down). For example, do not use
sample bags for storing emissions if the
bags are permeable with respect to
emissions or if they off gas emissions to
the extent that it affects your ability to
demonstrate compliance with the
applicable gaseous emission standards
in this chapter. As another example, do
not use PM filters that irreversibly
absorb or adsorb gases to the extent that
it affects your ability to demonstrate
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compliance with the applicable PM
emission standards in this chapter.
*
*
*
*
*
(c) * * *
(1) * * *
(ii) The filter must be circular, with an
overall diameter of (46.50 ±0.60) mm
and an exposed diameter of at least 38
mm. See the cassette specifications in
paragraph (c)(1)(vii) of this section.
(iii) We highly recommend that you
use a pure PTFE filter material that does
not have any flow-through support
bonded to the back and has an overall
thickness of (40 ±20) mm. An inert
polymer ring may be bonded to the
periphery of the filter material for
support and for sealing between the
filter cassette parts. We consider
Polymethylpentene (PMP) and PTFE
inert materials for a support ring, but
other inert materials may be used. See
the cassette specifications in paragraph
(c)(1)(vii) of this section. We allow the
use of PTFE-coated glass fiber filter
material, as long as this filter media
selection does not affect your ability to
demonstrate compliance with the
applicable standards in this chapter,
which we base on a pure PTFE filter
material. Note that we will use pure
PTFE filter material for compliance
testing, and we may require you to use
pure PTFE filter material for any
compliance testing we require, such as
for selective enforcement audits.
*
*
*
*
*
§ 1065.190
[Amended]
215. Amend § 1065.190 by removing
paragraphs (g)(5) and (6).
■ 216. Amend § 1065.210 by revising
paragraph (a) to read as follows:
■
§ 1065.210
Work input and output sensors.
(a) Application. Use instruments as
specified in this section to measure
work inputs and outputs during engine
operation. We recommend that you use
sensors, transducers, and meters that
meet the specifications in Table 1 of
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§ 1065.205. Note that your overall
systems for measuring work inputs and
outputs must meet the linearity
verifications in § 1065.307. We
recommend that you measure work
inputs and outputs where they cross the
system boundary as shown in Figure 1
of this section. The system boundary is
different for air-cooled engines than for
liquid-cooled engines. If you choose to
measure work before or after a work
conversion, relative to the system
boundary, use good engineering
judgment to estimate any workconversion losses in a way that avoids
overestimation of total work. For
example, if it is impractical to
instrument the shaft of an exhaust
turbine generating electrical work, you
may decide to measure its converted
electrical work. As another example,
you may decide to measure the tractive
(i.e., electrical output) power of a
locomotive, rather than the brake power
of the locomotive engine. In these cases,
divide the electrical work by accurate
values of electrical generator efficiency
(h <1), or assume an efficiency of 1 (h
=1), which would over-estimate brakespecific emissions. For the example of
using locomotive tractive power with a
generator efficiency of 1 (h =1), this
means using the tractive power as the
brake power in emission calculations.
Do not underestimate any work
conversion efficiencies for any
components outside the system
boundary that do not return work into
the system boundary. And do not
overestimate any work conversion
efficiencies for components outside the
system boundary that do return work
into the system boundary. In all cases,
ensure that you are able to accurately
demonstrate compliance with the
applicable standards in this chapter.
Figure 1 follows:
Figure 1 to Paragraph (a) of § 1065.210:
Work Inputs, Outputs, and System
Boundaries
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1~~~~~-~i~--------- ~-~-~~~~~--------_/ System Boundary
Thermoelectric
+Electrical Work
+Shaft Work
G
+Electrical Work
-Electrical Work
Liquid Coolant
Liquid
Cooled
Engine
M
+Shaft Work
C=Compressor
T=Turbine
G=Generator
M=Motor
HX=Heat Exchanger
Crankshaft
Fuel
C
Net(+/-) Pump/
Compressor Work
+ Batt.
Ex haust
Int a ke A .ir
--------
Acc.
Net(+/-) Electrical Work
/
System Boundary
------------ --------------------- --
Thermoelectric
+Electrical Work
+Shaft Work
G
+Electrical Work
-Electrical Work
Air
Cooled
Engine
+Shaft Work
C=Compressor
T=Turbine
G=Generator
M=Motor
HX=Heat Exchanger
Crankshaft
C
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Net(+/-) Pump/ Acc.
Compressor Work
*
*
*
*
§ 1065.260
*
217. Amend § 1065.260 by revising
paragraph (a) to read as follows:
■
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Net(+/-) Electrical Work
Flame-ionization detector.
(a) Application. Use a flameionization detector (FID) analyzer to
measure hydrocarbon concentrations in
raw or diluted exhaust for either batch
or continuous sampling. Determine
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hydrocarbon concentrations on a carbon
number basis of one, C1. For measuring
THC or THCE you must use a FID
analyzer. For measuring CH4 you must
meet the requirements of paragraph (g)
of this section. See subpart I of this part
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for special provisions that apply to
measuring hydrocarbons when testing
with oxygenated fuels.
*
*
*
*
*
■ 218. Add § 1065.274 under
undesignated center heading ‘‘NOX and
N2O Measurements’’ to read as follows:
§ 1065.274
analyzer.
Zirconium dioxide (ZrO2) NOX
(a) Application. You may use a
zirconia oxide (ZrO2) analyzer to
measure NOX in raw exhaust for fieldtesting engines.
(b) Component requirements. We
recommend that you use a ZrO2
analyzer that meets the specifications in
Table 1 of § 1065.205. Note that your
ZrO2-based system must meet the
linearity verification in § 1065.307.
(c) Species measured. The ZrO2-based
system must be able to measure and
report NO and NO2 together as NOX. If
the ZrO2-based system cannot measure
all of the NO2, you may develop and
apply correction factors based on good
engineering judgment to account for this
deficiency.
(d) Interference. You must account for
NH3 interference with the NOX
measurement.
■ 219. Amend § 1065.284 by revising
the section heading to read as follows:
§ 1065.284 Zirconium dioxide (ZrO2) airfuel ratio and O2 analyzer.
*
*
*
*
*
220. Add § 1065.298 to read as
follows:
■
tkelley on DSK125TN23PROD with RULES2
§ 1065.298 Correcting real-time PM
measurement based on gravimetric PM
filter measurement for field-testing analysis.
(a) Application. You may quantify net
PM on a sample medium for field
testing with a continuous PM
measurement with correction based on
gravimetric PM filter measurement.
(b) Measurement principles.
Photoacoustic or electrical aerosol
instruments used in field-testing
typically under-report PM emissions.
Apply the verifications and corrections
described in this section to meet
accuracy requirements.
(c) Component requirements. (1)
Gravimetric PM measurement must
meet the laboratory measurement
requirements of this part 1065, noting
that there are specific exceptions to
some laboratory requirements and
specification for field testing given in
§ 1065.905(d)(2). In addition to those
exceptions, field testing does not require
you to verify proportional flow control
as specified in § 1065.545. Note also that
the linearity requirements of § 1065.307
apply only as specified in this section.
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(2) Check the calibration and linearity
of the photoacoustic and electrical
aerosol instruments according to the
instrument manufacturer’s instructions
and the following recommendations:
(i) For photoacoustic instruments we
recommend one of the following:
(A) Use a reference elemental carbonbased PM source to calibrate the
instrument Verify the photoacoustic
instrument by comparing results either
to a gravimetric PM measurement
collected on the filter or to an elemental
carbon analysis of collected PM.
(B) Use a light absorber that has a
known amount of laser light absorption
to periodically verify the instrument’s
calibration factor. Place the light
absorber in the path of the laser beam.
This verification checks the integrity of
the microphone sensitivity, the power of
the laser diode, and the performance of
the analog-to-digital converter.
(C) Verify that you meet the linearity
requirements in Table 1 of § 1065.307 by
generating a maximum reference PM
mass concentration (verified
gravimetrically) and then using partialflow sampling to dilute to various
evenly distributed concentrations.
(ii) For electrical aerosol instruments
we recommend one of the following:
(A) Use reference monodisperse or
polydisperse PM-like particles with a
mobility diameter or count median
diameter greater than 45 nm. Use an
electrometer or condensation particle
counter that has a d50 at or below 10 nm
to verify the reference values.
(B) Verify that you meet the linearity
requirements in Table 1 of § 1065.307
using a maximum reference particle
concentration, a zero-reference
concentration, and at least two other
evenly distributed points. Use partialflow dilution to create the additional
reference PM concentrations. The
difference between measured values
from the electrical aerosol and reference
instruments at each point must be no
greater than 15% of the mean value
from the two measurements at that
point.
(d) Loss correction. You may use PM
loss corrections to account for PM loss
in the sample handling system.
(e) Correction. Develop a
multiplicative correction factor to
ensure that total PM measured by
photoacoustic or electrical aerosol
instruments equate to the gravimetric
filter-based total PM measurement.
Calculate the correction factor by
dividing the mass of PM captured on the
gravimetric filter by the quantity
represented by the total concentration of
PM measured by the instrument
multiplied by the time over the test
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4673
interval multiplied by the gravimetric
filter sample flow rate.
■ 221. Amend § 1065.301 by revising
paragraph (d) to read as follows:
§ 1065.301 Overview and general
provisions.
*
*
*
*
*
(d) Use NIST-traceable standards to
the tolerances we specify for
calibrations and verifications. Where we
specify the need to use NIST-traceable
standards, you may alternatively use
international standards recognized by
the CIPM Mutual Recognition
Arrangement that are not NISTtraceable.
■ 222. Amend § 1065.305 by revising
paragraph (d)(10)(ii) to read as follows:
§ 1065.305 Verifications for accuracy,
repeatability, and noise.
*
*
*
*
*
(d) * * *
(10) * * *
(ii) The measurement deficiency does
not adversely affect your ability to
demonstrate compliance with the
applicable standards in this chapter.
■ 223. Amend § 1065.307 by revising
paragraphs (b), (d) introductory text,
and (f) to read as follows:
§ 1065.307
Linearity verification.
*
*
*
*
*
(b) Performance requirements. If a
measurement system does not meet the
applicable linearity criteria referenced
in Table 1 of this section, correct the
deficiency by re-calibrating, servicing,
or replacing components as needed.
Repeat the linearity verification after
correcting the deficiency to ensure that
the measurement system meets the
linearity criteria. Before you may use a
measurement system that does not meet
linearity criteria, you must demonstrate
to us that the deficiency does not
adversely affect your ability to
demonstrate compliance with the
applicable standards in this chapter.
*
*
*
*
*
(d) Reference signals. This paragraph
(d) describes recommended methods for
generating reference values for the
linearity-verification protocol in
paragraph (c) of this section. Use
reference values that simulate actual
values, or introduce an actual value and
measure it with a referencemeasurement system. In the latter case,
the reference value is the value reported
by the reference-measurement system.
Reference values and referencemeasurement systems must be NISTtraceable. We recommend using
calibration reference quantities that are
NIST-traceable within ±0.5%
uncertainty, if not specified elsewhere
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in this part 1065. Use the following
recommended methods to generate
reference values or use good engineering
judgment to select a different reference:
*
*
*
*
*
(f) Performance criteria for
measurement systems. Table 1 follows:
TABLE 1 OF § 1065.307—MEASUREMENT SYSTEMS THAT REQUIRE LINEARITY VERIFICATION
Linearity criteria
Measurement system
Quantity
Speed .........................................................
Torque ........................................................
Electrical power ..........................................
Current ........................................................
Voltage .......................................................
Fuel flow rate ..............................................
Fuel mass scale .........................................
DEF flow rate .............................................
DEF mass scale .........................................
Intake-air flow rate a ...................................
Dilution air flow rate a .................................
Diluted exhaust flow rate a .........................
Raw exhaust flow rate a .............................
Batch sampler flow rates a .........................
Gas dividers ...............................................
Gas analyzers for laboratory testing ..........
Gas analyzers for field testing ...................
Electrical aerosol analyzer for field testing
Photoacoustic analyzer for field testing .....
PM balance ................................................
Pressures ...................................................
Dewpoint for intake air, PM-stabilization
and balance environments.
Other dewpoint measurements ..................
Analog-to-digital conversion of temperature signals.
a For
a1
SEE
r2
fn .......................
T .......................
P .......................
I ........................
U .......................
˙ ......................
m
m ......................
˙ ......................
m
m ......................
n˙ .......................
n˙ .......................
n˙ .......................
n˙ .......................
n˙ .......................
x/xspan ................
x ........................
x ........................
x ........................
x ........................
m ......................
p .......................
Tdew ...................
≤0.05% ·fnmax .............
≤1% · Tmax .................
≤1% · Pmax ................
≤1% · Imax ..................
≤1% · Umax ................
˙ max .................
≤1% · m
≤0.3% · mmax .............
˙ max .................
≤1% · m
≤0.3% · mmax .............
≤1% · n˙max ..................
≤1% · n˙max ..................
≤1% · n˙max ..................
≤1% · n˙max ..................
≤1% · n˙max ..................
≤0.5% · xmax/xspan .......
≤0.5% · xmax ..............
≤1% · xmax .................
≤5% · xmax .................
≤5% · xmax .................
≤1% · mmax ................
≤1% · pmax .................
≤0.5% · Tdewmax .........
0.98–1.02
0.98–1.02
0.98–1.02
0.98–1.02
0.98–1.02
0.98–1.02
0.996–1.004
0.98–1.02
0.996–1.004
0.98–1.02
0.98–1.02
0.98–1.02
0.98–1.02
0.98–1.02
0.98–1.02
0.99–1.01
0.99–1.01
0.85–1.15
0.90–1.10
0.99–1.01
0.99–1.01
0.99–1.01
≤2% ·fnmax ................
≤2% · Tmax ..............
≤2% · Pmax ..............
≤2% · Imax ................
≤2% · Umax ..............
˙ max ..............
≤2% · m
≤0.4% · mmax ...........
˙ max ..............
≤2% · m
≤0.4% · mmax ...........
≤2% · n˙max ...............
≤2% · n˙max ...............
≤2% · n˙max ...............
≤2% ·n˙max ................
≤2% ·n˙max ................
≤2% · xmax/xspan .......
≤1% · xmax ...............
≤1% · xmax ...............
≤10% · xmax .............
≤10% · xmax .............
≤1% · mmax ..............
≤1% · pmax ...............
≤0.5% ·Tdewmax .........
≥0.990
≥0.990
≥0.990
≥0.990
≥0.990
≥0.990
≥0.999
≥0.990
≥0.999
≥0.990
≥0.990
≥0.990
≥0.990
≥0.990
≥0.990
≥0.998
≥0.998
≥0.950
≥0.980
≥0.998
≥0.998
≥0.998
Tdew ...................
T .......................
≤1% · Tdewmax ............
≤1% · Tmax .................
0.99–1.01
0.99–1.01
≤1% · Tdewmax ..........
≤1% · Tmax ..............
≥0.998
≥0.998
flow meters that determine volumetric flow rate, V˙std, you may substitute V˙std for n˙ as the quantity and substitute V˙stdmax for n˙max.
*
*
*
*
*
224. Amend § 1065.308 by revising
paragraph (e)(3) to read as follows:
■
§ 1065.308 Continuous gas analyzer
system-response and updating-recording
verification—for gas analyzers not
continuously compensated for other gas
species.
*
*
*
*
*
(e) * * *
(3) If a measurement system fails the
criteria in paragraphs (e)(1) and (2) of
this section, you may use the
measurement system only if the
deficiency does not adversely affect
your ability to show compliance with
the applicable standards in this chapter.
*
*
*
*
*
■ 225. Amend § 1065.309 by revising
paragraph (e)(3) to read as follows:
§ 1065.309 Continuous gas analyzer
system-response and updating-recording
verification—for gas analyzers continuously
compensated for other gas species.
tkelley on DSK125TN23PROD with RULES2
|xmin(a1–1)+a0|
*
*
*
*
*
(e) * * *
(3) If a measurement system fails the
criteria in paragraphs (e)(1) and (2) of
this section, you may use the
measurement system only if the
deficiency does not adversely affect
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your ability to show compliance with
the applicable standards in this chapter.
*
*
*
*
*
■ 226. Amend § 1065.315 by revising
paragraphs (a)(1) through (3) and (b) to
read as follows:
§ 1065.315 Pressure, temperature, and
dewpoint calibration.
(a) * * *
(1) Pressure. We recommend
temperature-compensated, digitalpneumatic, or deadweight pressure
calibrators, with data-logging
capabilities to minimize transcription
errors. We recommend using calibration
reference quantities that are NISTtraceable within ±0.5% uncertainty.
(2) Temperature. We recommend
digital dry-block or stirred-liquid
temperature calibrators, with data
logging capabilities to minimize
transcription errors. We recommend
using calibration reference quantities
that are NIST-traceable within ±0.5%
uncertainty. You may perform linearity
verification for temperature
measurement systems with
thermocouples, RTDs, and thermistors
by removing the sensor from the system
and using a simulator in its place. Use
a NIST-traceable simulator that is
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independently calibrated and, as
appropriate, cold-junction compensated.
The simulator uncertainty scaled to
absolute temperature must be less than
0.5% of Tmax. If you use this option, you
must use sensors that the supplier states
are accurate to better than 0.5% of Tmax
compared with their standard
calibration curve.
(3) Dewpoint. We recommend a
minimum of three different
temperature-equilibrated and
temperature-monitored calibration salt
solutions in containers that seal
completely around the dewpoint sensor.
We recommend using calibration
reference quantities that are NISTtraceable within ±0.5% uncertainty.
(b) You may remove system
components for off-site calibration. We
recommend specifying calibration
reference quantities that are NISTtraceable within ±0.5% uncertainty.
■ 227. Amend § 1065.320 by revising
paragraph (c) to read as follows:
§ 1065.320
Fuel-flow calibration.
*
*
*
*
*
(c) You may remove system
components for off-site calibration.
When installing a flow meter with an
off-site calibration, we recommend that
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you consider the effects of the tubing
configuration upstream and downstream
of the flow meter. We recommend
specifying calibration reference
quantities that are NIST-traceable
within ±0.5% uncertainty.
■ 228. Amend § 1065.325 by revising
paragraphs (a) and (b) to read as follows:
§ 1065.325
Intake-flow calibration.
(a) Calibrate intake-air flow meters
upon initial installation. Follow the
instrument manufacturer’s instructions
and use good engineering judgment to
repeat the calibration. We recommend
using a calibration subsonic venturi,
ultrasonic flow meter or laminar flow
element. We recommend using
calibration reference quantities that are
NIST-traceable within ±0.5%
uncertainty.
(b) You may remove system
components for off-site calibration.
When installing a flow meter with an
off-site calibration, we recommend that
you consider the effects of the tubing
configuration upstream and downstream
of the flow meter. We recommend
specifying calibration reference
quantities that are NIST-traceable
within ±0.5% uncertainty.
*
*
*
*
*
■ 229. Amend § 1065.330 by revising
paragraphs (a) and (b) to read as follows:
tkelley on DSK125TN23PROD with RULES2
§ 1065.330
Exhaust-flow calibration.
(a) Calibrate exhaust-flow meters
upon initial installation. Follow the
instrument manufacturer’s instructions
and use good engineering judgment to
repeat the calibration. We recommend
that you use a calibration subsonic
venturi or ultrasonic flow meter and
simulate exhaust temperatures by
incorporating a heat exchanger between
the calibration meter and the exhaustflow meter. If you can demonstrate that
the flow meter to be calibrated is
insensitive to exhaust temperatures, you
may use other reference meters such as
laminar flow elements, which are not
commonly designed to withstand
typical raw exhaust temperatures. We
recommend using calibration reference
quantities that are NIST-traceable
within ±0.5% uncertainty.
(b) You may remove system
components for off-site calibration.
When installing a flow meter with an
off-site calibration, we recommend that
you consider the effects of the tubing
configuration upstream and downstream
of the flow meter. We recommend
specifying calibration reference
quantities that are NIST-traceable
within ±0.5% uncertainty.
*
*
*
*
*
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230. Amend § 1065.341 by revising
paragraph (e)(3) to read as follows:
■
§ 1065.341 CVS and PFD flow verification
(propane check).
*
*
*
*
*
(e) * * *
(3) Calculate total C3H8 mass based on
your CVS and HC data as described in
§ 1065.650 (40 CFR 1066.605 for vehicle
testing) and § 1065.660, using the molar
mass of C3H8, MC3H8, instead of the
effective molar mass of HC, MHC.
*
*
*
*
*
■ 231. Amend § 1065.345 by revising
paragraph (d) to read as follows:
4675
the H2O interference for your CO2 NDIR
analyzer always affects your brakespecific emission results within ±0.5%
of each of the applicable standards in
this chapter. This specification also
applies for vehicle testing, except that it
relates to emission results in g/mile or
g/kilometer.
*
*
*
*
*
■ 233. Amend § 1065.405 by revising
paragraph (a) to read as follows:
§ 1065.405 Test engine preparation and
maintenance.
*
*
*
*
(d) Dilution-of-span-gas leak test. You
may use any gas analyzer for this test.
If you use a FID for this test, correct for
any HC contamination in the sampling
system according to § 1065.660. If you
use an O2 analyzer described in
§ 1065.280 for this test, you may use
purified N2 to detect a leak. To avoid
misleading results from this test, we
recommend using only analyzers that
have a repeatability of 0.5% or better at
the reference gas concentration used for
this test. Perform a vacuum-side leak
test as follows:
(1) Prepare a gas analyzer as you
would for emission testing.
(2) Supply reference gas to the
analyzer span port and record the
measured value.
(3) Route overflow reference gas to the
inlet of the sample probe or at a tee
fitting in the transfer line near the exit
of the probe. You may use a valve
upstream of the overflow fitting to
prevent overflow of reference gas out of
the inlet of the probe, but you must then
provide an overflow vent in the
overflow supply line.
(4) Verify that the measured overflow
reference gas concentration is within
±0.5% of the concentration measured in
paragraph (d)(2) of this section. A
measured value lower than expected
indicates a leak, but a value higher than
expected may indicate a problem with
the reference gas or the analyzer itself.
A measured value higher than expected
does not indicate a leak.
*
*
*
*
*
■ 232. Amend § 1065.350 by revising
paragraph (e)(1) to read as follows:
*
*
*
*
(a) If you are testing an emission-data
engine for certification, make sure it is
built to represent production engines,
consistent with paragraph (f) of this
section.
(1) This includes governors that you
normally install on production engines.
Production engines should also be
tested with their installed governors. If
your engine is equipped with multiple
user-selectable governor types and if the
governor does not manipulate the
emission control system (i.e., the
governor only modulates an ‘‘operator
demand’’ signal such as commanded
fuel rate, torque, or power), choose the
governor type that allows the test cell to
most accurately follow the duty cycle. If
the governor manipulates the emission
control system, treat it as an adjustable
parameter. If you do not install
governors on production engines,
simulate a governor that is
representative of a governor that others
will install on your production engines.
(2) In certain circumstances, you may
incorporate test cell components to
simulate an in-use configuration,
consistent with good engineering
judgment. For example, §§ 1065.122 and
1065.125 allow the use of test cell
components to represent engine cooling
and intake air systems.
(3) The provisions in § 1065.110(e)
also apply to emission-data engines for
certification.
(4) For engines using SCR, use any
size DEF tank and fuel tank. We may
require you to give us a production-type
DEF tank, including any associated
sensors, for our testing.
*
*
*
*
*
■ 234. Amend § 1065.410 by revising
paragraph (c) to read as follows:
§ 1065.350 H2O interference verification
for CO2 NDIR analyzers.
§ 1065.410 Maintenance limits for
stabilized test engines.
*
*
§ 1065.345
Vacuum-side leak verification.
*
*
*
*
*
(e) * * *
(1) You may omit this verification if
you can show by engineering analysis
that for your CO2 sampling system and
your emission-calculation procedures,
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*
*
*
*
*
(c) If you inspect an engine, keep a
record of the inspection and update
your application for certification to
document any changes that result. You
may use any kind of equipment,
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instrument, or tool that is available at
dealerships and other service outlets to
identify malfunctioning components or
perform maintenance. You may inspect
using electronic tools or internal engine
systems to monitor engine performance,
but only if the information is readable
without specialized equipment.
*
*
*
*
*
■ 235. Amend § 1065.501 by revising
paragraph (a) introductory text to read
as follows:
§ 1065.501
Overview.
(a) Use the procedures detailed in this
subpart to measure engine emissions
over a specified duty cycle. Refer to
subpart J of this part for field test
procedures that describe how to
measure emissions during in-use engine
operation. Refer to subpart L of this part
for measurement procedures for testing
related to standards other than brakespecific emission standards. This
section describes how to—
*
*
*
*
*
■ 236. Amend § 1065.510 by revising
paragraphs (a) introductory text, (b)
introductory text, (b)(4) through (6),
(c)(2), (d) introductory text, (d)(4),
(d)(5)(iii), and (g)(2) to read as follows:
tkelley on DSK125TN23PROD with RULES2
§ 1065.510
Engine mapping.
(a) Applicability, scope, and
frequency. An engine map is a data set
that consists of a series of paired data
points that represent the maximum
brake torque versus engine speed,
measured at the engine’s primary output
shaft. Map your engine if the standardsetting part requires engine mapping to
generate a duty cycle for your engine
configuration. Map your engine while it
is connected to a dynamometer or other
device that can absorb work output from
the engine’s primary output shaft
according to § 1065.110. Configure any
auxiliary work inputs and outputs such
as hybrid, turbo-compounding, or
thermoelectric systems to represent
their in-use configurations, and use the
same configuration for emission testing.
See Figure 1 of § 1065.210. This may
involve configuring initial states of
charge and rates and times of auxiliarywork inputs and outputs. We
recommend that you contact the EPA
Program Officer before testing to
determine how you should configure
any auxiliary-work inputs and outputs.
If your engine has an auxiliary emission
control device to reduce torque output
that may activate during engine
mapping, turn it off before mapping.
Use the most recent engine map to
transform a normalized duty cycle from
the standard-setting part to a reference
duty cycle specific to your engine.
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Normalized duty cycles are specified in
the standard-setting part. You may
update an engine map at any time by
repeating the engine-mapping
procedure. You must map or re-map an
engine before a test if any of the
following apply:
*
*
*
*
*
(b) Mapping variable-speed engines.
Map variable-speed engines using the
procedure in this paragraph (b). Note
that under § 1065.10(c) we may allow or
require you to use ‘‘other procedures’’ if
the specified procedure results in
unrepresentative testing or if your
engine cannot be tested using the
specified procedure. If the engine has a
user-adjustable idle speed setpoint, you
may set it to its minimum adjustable
value for this mapping procedure and
the resulting map may be used for any
test, regardless of where it is set for
running each test.
*
*
*
*
*
(4) Operate the engine at the
minimum mapped speed. A minimum
mapped speed equal to (95 ±1)% of its
warm idle speed determined in
paragraph (b)(3) of this section may be
used for any engine or test. A higher
minimum mapped speed may be used if
all the duty cycles that the engine is
subject to have a minimum reference
speed higher than the warm idle speed
determined in paragraph (b)(3) of this
section. In this case you may use a
minimum mapped speed equal to (95
±1)% of the lowest minimum reference
speed in all the duty cycles the engine
is subject to. Set operator demand to
maximum and control engine speed at
this minimum mapped speed for at least
15 seconds. Set operator demand to
maximum and control engine speed at
(95 ±1)% of its warm idle speed
determined in paragraph (b)(3)(i) of this
section for at least 15 seconds.
(5) Perform a continuous or discrete
engine map as described in paragraphs
(b)(5)(i) or (ii) of this section. A
continuous engine map may be used for
any engine. A discrete engine map may
be used for engines subject only to
steady-state duty cycles. Use linear
interpolation between the series of
points generated by either of these maps
to determine intermediate torque values.
Use the series of points generated by
either of these maps to generate the
power map as described in paragraph (e)
of this section.
(i) For continuous engine mapping,
begin recording mean feedback speed
and torque at 1 Hz or more frequently
and increase speed at a constant rate
such that it takes (4 to 6) min to sweep
from the minimum mapped speed
described in paragraphs (b)(4) of this
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section to the check point speed
described in paragraph (b)(5)(iii) of this
section. Use good engineering judgment
to determine when to stop recording
data to ensure that the sweep is
complete. In most cases, this means that
you can stop the sweep at any point
after the power falls to 50% of the
maximum value.
(ii) For discrete engine mapping,
select at least 20 evenly spaced
setpoints from the minimum mapped
speed described in paragraph (b)(4) of
this section to the check point speed
described in paragraph (b)(5)(iii) of this
section. At each setpoint, stabilize speed
and allow torque to stabilize. We
recommend that you stabilize an engine
for at least 15 seconds at each setpoint
and record the mean feedback speed
and torque of the last (4 to 6) seconds.
Record the mean speed and torque at
each setpoint.
(iii) The check point speed of the map
is the highest speed above maximum
power at which 50% of maximum
power occurs. If this speed is unsafe or
unachievable (e.g., for ungoverned
engines or engines that do not operate
at that point), use good engineering
judgment to map up to the maximum
safe speed or maximum achievable
speed. For discrete mapping, if the
engine cannot be mapped to the check
point speed, make sure the map
includes at least 20 points from 95% of
warm idle to the maximum mapped
speed. For continuous mapping, if the
engine cannot be mapped to the check
point speed, verify that the sweep time
from 95% of warm idle to the maximum
mapped speed is (4 to 6) min.
(iv) Note that under § 1065.10(c)(1) we
may allow you to disregard portions of
the map when selecting maximum test
speed if the specified procedure would
result in a duty cycle that does not
represent in-use operation.
(6) Determine warm high-idle speed
for engines with a high-speed governor.
You may skip this if the engine is not
subject to transient testing with a duty
cycle that includes reference speed
values above 100%. You may use a
manufacturer-declared warm high-idle
speed if the engine is electronically
governed. For engines with a high-speed
governor that regulates speed by
disabling and enabling fuel or ignition
at two manufacturer-specified speeds,
declare the middle of this specified
speed range as the warm high-idle
speed. You may alternatively measure
warm high-idle speed using the
following procedure:
(i) Run an operating point targeting
zero torque.
(A) Set operator demand to maximum
and use the dynamometer to target zero
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torque on the engine’s primary output
shaft.
(B) Wait for the engine governor and
dynamometer to stabilize. We
recommend that you stabilize for at least
15 seconds.
(C) Record 1 Hz means of the feedback
speed and torque for at least 30 seconds.
You may record means at a higher
frequency as long as there are no gaps
in the recorded data. For engines with
a high-speed governor that regulates
speed by disabling and enabling fuel or
ignition, you may need to extend this
stabilization period to include at least
one disabling event at the higher speed
and one enabling event at the lower
speed.
(D) Determine if the feedback speed is
stable over the recording period. The
feedback speed is considered stable if
all the recorded 1 Hz means are within
±2% of the mean feedback speed over
the recording period. If the feedback
speed is not stable because of the
dynamometer, void the results and
repeat measurements after making any
necessary corrections. You may void
and repeat the entire map sequence, or
you may void and replace only the
results for establishing warm high-idle
speed; use good engineering judgment
to warm-up the engine before repeating
measurements.
(E) If the feedback speed is stable, use
the mean feedback speed over the
recording period as the measured speed
for this operating point.
(F) If the feedback speed is not stable
because of the engine, determine the
mean as the value representing the
midpoint between the observed
maximum and minimum recorded
feedback speed.
(G) If the mean feedback torque over
the recording period is within (0 ±1)%
of Tmaxmapped, use the measured speed for
this operating point as the warm highidle speed. Otherwise, continue testing
as described in paragraph (b)(6)(ii) of
this section.
(ii) Run a second operating point
targeting a positive torque. Follow the
same procedure in paragraphs
(b)(6)(i)(A) through (F) of this section,
except that the dynamometer is set to
target a torque equal to the mean
feedback torque over the recording
period from the previous operating
point plus 20% of Tmax mapped.
(iii) Use the mean feedback speed and
torque values from paragraphs (b)(6)(i)
and (ii) of this section to determine the
warm high-idle speed. If the two
recorded speed values are the same, use
that value as the warm high-idle-speed.
Otherwise, use a linear equation passing
through these two speed-torque points
and extrapolate to solve for the speed at
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zero torque and use this speed intercept
value as the warm high-idle speed.
(iv) You may use a manufacturerdeclared Tmax instead of the measured
Tmax mapped. If you do this, you may also
measure the warm high-idle speed as
described in this paragraph (b)(6) before
running the operating point and speed
sweeps specified in paragraphs (b)(4)
and (5) of this section.
*
*
*
*
*
(c) * * *
(2) Map the amount of negative torque
required to motor the engine by
repeating paragraph (b) of this section
with minimum operator demand, as
applicable. You may start the negative
torque map at either the minimum or
maximum speed from paragraph (b) of
this section.
*
*
*
*
*
(d) Mapping constant-speed engines.
Map constant-speed engines using the
procedure in this paragraph (d). When
testing without a motoring
dynamometer (e.g., eddy-current or
water-brake dynamometer or any device
that is already installed on a vehicle,
equipment, or vessel) operate these
devices over the no-load operating
points in the procedure as close to noload as possible.
*
*
*
*
*
(4) With the governor or simulated
governor controlling speed using
operator demand, operate the engine at
the no-load, or minimum achievable
load, governed speed (at high speed, not
low idle) for at least 15 seconds.
(5) * * *
(iii) For any isochronous governed
(0% speed droop) constant-speed
engine, you may map the engine with
two points as described in this
paragraph (d)(5)(iii). After stabilizing at
the no-load, or minimum achievable
load, governed speed in paragraph (d)(4)
of this section, record the mean
feedback speed and torque. Continue to
operate the engine with the governor or
simulated governor controlling engine
speed using operator demand, and
control the dynamometer to target a
speed of 99.5% of the recorded mean
no-load governed speed. Allow speed
and torque to stabilize. Record the mean
feedback speed and torque. Record the
target speed. The absolute value of the
speed error (the mean feedback speed
minus the target speed) must be no
greater than 0.1% of the recorded mean
no-load governed speed. From this
series of two mean feedback speed and
torque values, use linear interpolation to
determine intermediate values. Use this
series of two mean feedback speeds and
torques to generate a power map as
described in paragraph (e) of this
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section. Note that the measured
maximum test torque as determined in
§ 1065.610(b)(1) will be the mean
feedback torque recorded on the second
point.
*
*
*
*
*
(g) * * *
(2) The purpose of the mapping
procedure in this paragraph (g) is to
determine the maximum torque
available at each speed, such as what
might occur during transient operation
with a fully charged RESS. Use one of
the following methods to generate a
hybrid-active map:
(i) Perform an engine map by using a
series of continuous sweeps to cover the
engine’s full range of operating speeds.
Prepare the engine for hybrid-active
mapping by ensuring that the RESS state
of charge is representative of normal
operation. Perform the sweep as
specified in paragraph (b)(5)(i) of this
section, but stop the sweep to charge the
RESS when the power measured from
the RESS drops below the expected
maximum power from the RESS by
more than 2% of total system power
(including engine and RESS power).
Unless good engineering judgment
indicates otherwise, assume that the
expected maximum power from the
RESS is equal to the measured RESS
power at the start of the sweep segment.
For example, if the 3-second rolling
average of total engine-RESS power is
200 kW and the power from the RESS
at the beginning of the sweep segment
is 50 kW, once the power from the RESS
reaches 46 kW, stop the sweep to charge
the RESS. Note that this assumption is
not valid where the hybrid motor is
torque-limited. Calculate total system
power as a 3-second rolling average of
instantaneous total system power. After
each charging event, stabilize the engine
for 15 seconds at the speed at which you
ended the previous segment with
operator demand set to maximum before
continuing the sweep from that speed.
Repeat the cycle of charging, mapping,
and recharging until you have
completed the engine map. You may
shut down the system or include other
operation between segments to be
consistent with the intent of this
paragraph (g)(2)(i). For example, for
systems in which continuous charging
and discharging can overheat batteries
to an extent that affects performance,
you may operate the engine at zero
power from the RESS for enough time
after the system is recharged to allow
the batteries to cool. Use good
engineering judgment to smooth the
torque curve to eliminate
discontinuities between map intervals.
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(ii) Perform an engine map by using
discrete speeds. Select map setpoints at
intervals defined by the ranges of engine
speed being mapped. From 95% of
warm idle speed to 90% of the expected
maximum test speed, select setpoints
that result in a minimum of 13 equally
spaced speed setpoints. From 90% to
110% of expected maximum test speed,
select setpoints in equally spaced
intervals that are nominally 2% of
expected maximum test speed. Above
110% of expected maximum test speed,
select setpoints based on the same speed
intervals used for mapping from 95%
warm idle speed to 90% maximum test
speed. You may stop mapping at the
highest speed above maximum power at
which 50% of maximum power occurs.
We refer to the speed at 50% power as
the check point speed as described in
paragraph (b)(5)(iii) of this section.
Stabilize engine speed at each setpoint,
targeting a torque value at 70% of peak
torque at that speed without hybridassist. Make sure the engine is fully
warmed up and the RESS state of charge
is within the normal operating range.
Snap the operator demand to maximum,
operate the engine there for at least 10
seconds, and record the 3-second rolling
average feedback speed and torque at 1
Hz or higher. Record the peak 3-second
average torque and 3-second average
speed at that point. Use linear
interpolation to determine intermediate
speeds and torques. Follow
§ 1065.610(a) to calculate the maximum
test speed. Verify that the measured
maximum test speed falls in the range
from 92 to 108% of the estimated
maximum test speed. If the measured
maximum test speed does not fall in this
range, repeat the map using the
measured value of maximum test speed.
*
*
*
*
*
■ 237. Amend § 1065.512 by revising
paragraph (b)(1) to read as follows:
§ 1065.512
Duty cycle generation.
*
*
*
*
*
(b) * * *
(1) Engine speed for variable-speed
engines. For variable-speed engines,
normalized speed may be expressed as
a percentage between warm idle speed,
fnidle, and maximum test speed, fntest, or
speed may be expressed by referring to
a defined speed by name, such as
‘‘warm idle,’’ ‘‘intermediate speed,’’ or
‘‘A,’’ ‘‘B,’’ or ‘‘C’’ speed. Section
1065.610 describes how to transform
these normalized values into a sequence
of reference speeds, fnref. Running duty
cycles with negative or small
normalized speed values near warm idle
speed may cause low-speed idle
governors to activate and the engine
torque to exceed the reference torque
even though the operator demand is at
a minimum. In such cases, we
recommend controlling the
dynamometer so it gives priority to
follow the reference torque instead of
the reference speed and let the engine
govern the speed. Note that the cyclevalidation criteria in § 1065.514 allow
an engine to govern itself. This
allowance permits you to test engines
with enhanced-idle devices and to
simulate the effects of transmissions
such as automatic transmissions. For
example, an enhanced-idle device might
be an idle speed value that is normally
commanded only under cold-start
conditions to quickly warm up the
engine and aftertreatment devices. In
this case, negative and very low
normalized speeds will generate
reference speeds below this higher
enhanced-idle speed. You may do either
of the following when using enhancedidle devices:
(i) Control the dynamometer so it
gives priority to follow the reference
torque, controlling the operator demand
so it gives priority to follow reference
speed and let the engine govern the
speed when the operator demand is at
minimum.
(ii) While running an engine where
the ECM broadcasts an enhanced-idle
speed that is above the denormalized
speed, use the broadcast speed as the
reference speed. Use these new
reference points for duty-cycle
validation. This does not affect how you
determine denormalized reference
torque in paragraph (b)(2) of this
section.
(iii) If an ECM broadcast signal is not
available, perform one or more practice
cycles to determine the enhanced-idle
speed as a function of cycle time.
Generate the reference cycle as you
normally would but replace any
reference speed that is lower than the
enhanced-idle speed with the enhancedidle speed. This does not affect how you
determine denormalized reference
torque in paragraph (b)(2) of this
section.
*
*
*
*
*
■ 238. Amend § 1065.514 by revising
paragraph (d) to read as follows
§ 1065.514 Cycle-validation criteria for
operation over specified duty cycles.
*
*
*
*
*
(d) Omitting additional points.
Besides engine cranking, you may omit
additional points from cycle-validation
statistics as described in the following
table:
TABLE 1 TO PARAGRAPH (d) OF § 1065.514—PERMISSIBLE CRITERIA FOR OMITTING POINTS FROM DUTY-CYCLE
REGRESSION STATISTICS
When operator demand
is at its . . .
you may omit . . .
minimum ......................
minimum ......................
power and torque ............................................
power and speed .............................................
minimum ......................
minimum ......................
maximum .....................
power and speed .............................................
power and either torque or speed ...................
power and either torque or speed ...................
if . . .
For reference duty cycles that are specified in terms of speed and torque (fnref, Tref)
Tref < 0% (motoring).
fnref = 0% (idle speed) and Tref = 0% (idle torque) and Tref¥(2% · Tmax mapped) < T < Tref +
(2% · Tmax mapped).
fnref < enhanced-idle speed a and Tref > 0%.
fn > fnref or T > Tref but not if fn > (fnref · 102%) and T > Tref + (2% · Tmax mapped).
fn < fnref or T < Tref but not if fn < (fnref · 98%) and T < Tref¥(2% · Tmax mapped).
tkelley on DSK125TN23PROD with RULES2
For reference duty cycles that are specified in terms of speed and power (fnref, Pref)
minimum ......................
minimum ......................
power and torque ............................................
power and speed .............................................
minimum ......................
maximum .....................
power and either torque or speed ...................
power and either torque or speed ...................
a Determine
Pref < 0% (motoring).
fnref = 0% (idle speed) and Pref = 0% (idle power) and Pref¥(2% · Pmax mapped) < P < Pref +
(2% · Pmax mapped).
fn > fnref or P > Pref but not if fn > (fnref · 102%) and P > Pref + (2% · Pmax mapped).
fn < fnref or P < Pref but not if fn < (fnref · 98%) and P < Pref¥(2% · Pmax mapped).
enhanced-idle speed from ECM broadcast or a practice cycle.
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Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
§ 1065.530
Emission test sequence.
*
*
*
*
*
(g) * * *
(5) If you perform the optional carbon
balance error verification, verify carbon
balance error as specified in the
standard-setting part and § 1065.543.
Calculate and report the three carbon
balance error quantities for each test
interval; carbon mass absolute error for
a test interval, eaC, carbon mass rate
absolute error for a test interval, eaCrate,
and carbon mass relative error for a test
interval, erC. For duty cycles with
multiple test intervals, you may
calculate and report the composite
carbon mass relative error, erCcomp, for
the whole duty cycle. If you report
erCcomp, you must still calculate and
report eaC, eaCrate, and erC for each test
interval.
*
*
*
*
*
■ 240. Amend § 1065.543 by revising
paragraphs (a) and (b) to read as follows:
tkelley on DSK125TN23PROD with RULES2
§ 1065.543 Carbon balance error
verification.
(a) This optional carbon balance error
verification compares independently
calculated quantities of carbon flowing
into and out of an engine system. The
engine system includes aftertreatment
devices as applicable. Calculating
carbon intake considers carbon-carrying
streams flowing into the system,
including intake air, fuel, and optionally
DEF or other fluids. Carbon flow out of
the system comes from exhaust
emission calculations. Note that this
verification is not valid if you calculate
exhaust molar flow rate using fuel rate
and chemical balance as described in
§ 1065.655(f)(3) because carbon flows
into and out of the system are not
independent. Use good engineering
judgment to ensure that carbon mass in
and carbon mass out data signals align.
(b) Perform the carbon balance error
verification after emission sampling is
complete for a test sequence as
described in § 1065.530(g)(5). Testing
must include measured values as
needed to determine intake air, fuel
flow, and carbon-related gaseous
exhaust emissions. You may optionally
account for the flow of carbon-carrying
fluids other than intake air and fuel into
the system. Perform carbon balance
error verification as follows:
(1) Calculate carbon balance error
quantities as described in § 1065.643.
The three quantities for individual test
intervals are carbon mass absolute error,
eaC, carbon mass rate absolute error,
VerDate Sep<11>2014
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Jkt 259001
eaCrate, and carbon mass relative error,
erC. Determine eaC, eaCrate, and erC for all
test intervals. You may determine
composite carbon mass relative error,
erCcomp, as a fourth quantity that
optionally applies for duty cycles with
multiple test intervals.
(2) You meet the carbon balance error
verification for a test sequence if all test
intervals pass the test-interval criteria. A
test interval passes if at least one of the
absolute values of the three carbon
balance error quantities for test
intervals, eaC, eaCrate, and erC, is at or
below its respective limit value in
paragraphs (b)(2)(i) through (iii) of this
section. You meet the carbon balance
error verification for a duty cycle with
multiple test intervals if the duty cycle
passes the duty-cycle criterion. A duty
cycle passes if the absolute value of the
composite carbon mass relative error
quantity, erCcomp, is at or below the limit
value in paragraph (b)(2)(iii) of this
section. Unless specified otherwise in
the standard-setting part, if verification
fails for a test sequence, you may repeat
the entire test sequence or repeat
individual test intervals as described in
§ 1065.526.
(i) Calculate the carbon mass absolute
error limit, LεaC, in grams to three
decimal places for comparison to the
absolute value of eaC, using the
following equation:
LEaC
= C · Pmax
Eq. 1065.543-1
Where:
c = power-specific carbon mass absolute error
coefficient = 0.007 g/kW.
Pmax = maximum power from the engine map
generated according to § 1065.510. If
measured Pmax is not available, use a
manufacturer-declared value for Pmax.
Example:
c = 0.007 g/kW
Pmax = 230.0 kW
LεaC = 0.007 · 230.0
LεaC = 1.610 g
(ii) Calculate the carbon mass rate
absolute error limit, LεaCrate, in grams
per hour to three decimal places for
comparison to the absolute value of
eaCrate, using the following equation:
LEaCrate = d · Pmax
Eq. 1065.543-2
Where:
d = power-specific carbon mass rate absolute
error coefficient = 0.31 g/(kW·hr).
Pmax = maximum power from the engine map
generated according to § 1065.510. If
measured Pmax is not available, use a
manufacturer-declared value for Pmax.
Example:
d = 0.31 g/(kW·hr)
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Pmax = 230.0 kW
LεaCrate = 0.31.230.0
LεaCrate = 71.300 g/hr
(iii) The carbon mass relative error
limit, LerC, is 0.020 for comparison to
the absolute value of erC, and to the
absolute value of erCcomp.
*
*
*
*
*
■ 241. Amend § 1065.545 by revising
paragraphs (a) and (b) introductory text
to read as follows:
§ 1065.545 Verification of proportional flow
control for batch sampling.
*
*
*
*
*
(a) For any pair of sample and total
flow rates, use continuous recorded data
or 1 Hz means. Total flow rate means
the raw exhaust flow rate for raw
exhaust sampling and the dilute exhaust
flow rate for CVS sampling. For each
test interval, determine the standard
error of the estimate, SEE, of the sample
flow rate versus the total flow rate as
described in § 1065.602, forcing the
intercept to zero. Determine the mean
sample flow rate over each test interval
as described in § 1065.602. For each test
interval, demonstrate that SEE is at or
below 3.5% of the mean sample flow
rate.
(b) For any pair of sample and total
flow rates, use continuous recorded data
or 1 Hz means. Total flow rate means
the raw exhaust flow rate for raw
exhaust sampling and the dilute exhaust
flow rate for CVS sampling. For each
test interval, demonstrate that each flow
rate is constant within ±2.5% of its
respective mean or target flow rate. You
may use the following options instead of
recording the respective flow rate of
each type of meter:
*
*
*
*
*
■ 242. Amend § 1065.610 by:
■ a. Revising the introductory text,
paragraphs (a) introductory text, (a)(1)
introductory text, and (a)(3).
■ b. Removing paragraph (a)(4).
■ c. Revising paragraphs (b)
introductory text, (b)(1) introductory
text, (b)(2) and (3), and (c)(2).
The revisions read as follows:
§ 1065.610
Duty cycle generation.
This section describes how to
generate duty cycles that are specific to
your engine, based on the normalized
duty cycles in the standard-setting part.
During an emission test, use a duty
cycle that is specific to your engine to
command engine speed, torque, and
power, as applicable, using an engine
dynamometer and an engine operator
demand. Paragraphs (a) and (b) of this
section describe how to ‘‘normalize’’
your engine’s map to determine the
maximum test speed or torque for your
E:\FR\FM\24JAR2.SGM
24JAR2
ER24JA23.105
*
*
*
*
239. Amend § 1065.530 by revising
paragraph (g)(5) introductory text to
read as follows:
■
ER24JA23.104
*
4679
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
VerDate Sep<11>2014
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Jkt 259001
Eq. 1065.610-4
= 0.50 · (nhi - mo)+ mo
Eq. 1065.610-5
fnrefB
= 0.75 · (nhi - mo)+ mo
Eq. 1065.610-6
JnreK',
= 0.15 · (nhi - mo)+ mo
Eq. 1065.610-7
fnrefD
Example:
nlo = 1005 r/min
nhi = 2385 r/min
ƒnrefA = 0.25 · (2385 ¥ 1005) + 1005
ƒnrefB = 0.50 · (2385 ¥ 1005) + 1005
ƒnrefC = 0.75 · (2385 ¥ 1005) + 1005
ƒnrefD = 0.15 · (2385 ¥ 1005) + 1005
ƒnrefA = 1350 r/min
ƒnrefB = 1695 r/min
ƒnrefC = 2040 r/min
ƒnrefD = 1212 r/min
*
*
*
*
*
■ 243. Amend § 1065.630 by revising
paragraphs (a) and (b) introductory text
to read as follows:
§ 1065.630
§ 1065.643 Carbon balance error
verification calculations.
*
*
*
*
*
(d) Carbon balance error quantities.
Calculate carbon balance error
quantities as follows:
Frm 00386
Fmt 4701
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mefluid - meair
Where:
mCexh = mass of carbon in exhaust emissions
over the test interval as determined in
paragraph (d) of this section.
mCfluid = mass of carbon in all the carboncarrying fluid streams flowing into the
system over the test interval as
determined in paragraph (a) of this
section.
mCair = mass of carbon in the intake air
flowing into the system over the test
interval as determined in paragraph (b)
of this section.
Example:
mCexh = 1247.2 g
mCfluid = 975.3 g
mCair = 278.6 g
eaC = 1247.2 ¥ 975.3 ¥ 278.6
eaC = ¥6.7 g
(2) Calculate carbon mass rate
absolute error, eaCrate, for a test interval
as follows:
6 ae
Eaerate
= -t-
Eq. 1065.643-8
Where:
t = duration of the test interval.
Example:
eaC = ¥6.7 g
t = 1202.2 s = 0.3339 hr
-6.7
Local acceleration of gravity.
(a) The acceleration of Earth’s gravity,
ag, varies depending on the test
location. Determine ag at your location
by entering latitude, longitude, and
elevation data into the U.S. National
Oceanographic and Atmospheric
Administration’s surface gravity
prediction website at https://
geodesy.noaa.gov/cgi-bin/grav_pdx.prl.
(b) If the website specified in
paragraph (a) of this section is
unavailable, or the test location is
outside of the continental United States,
you may calculate ag for your latitude as
follows:
*
*
*
*
*
■ 244. Amend § 1065.643 by revising
paragraph (d) to read as follows:
PO 00000
= meexh -
€aerate
= 0.3339
eaCrate = ¥20.065 g/hr
(3) Calculate carbon mass relative
error, erC, for a test interval as follows:
6 re
6 ae
= mefluid + meair
Eq. 1065.643-9
Example:
eaC = ¥6.7 g
mCfluid = 975.3 g
mCair = 278.6 g
Ere=
-6.7
975.3 + 278.6
erC = ¥0.0053
(4) Calculate composite carbon mass
relative error, erCcomp, for a duty cycle
with multiple test intervals as follows:
(i) Calculate erCcomp using the
following equation:
E:\FR\FM\24JAR2.SGM
24JAR2
ER24JA23.111
= 0.25 · (nhi - mo)+ mo
Eae
Eq. 1065.643-7
ER24JA23.110
JnrefA
(1) Calculate carbon mass absolute
error, eaC, for a test interval as follows:
ER24JA23.109
speeds above the maximum power
speed are higher than 70% of maximum
power, take nhi to be the declared
maximum safe engine speed or the
declared maximum representative
engine speed, whichever is lower. Use
nhi and nlo to calculate reference values
for A, B, C, or D speeds as follows:
ER24JA23.107 ER24JA23.108
engine. The rest of this section describes
how to use these values to
‘‘denormalize’’ the duty cycles in the
standard-setting parts, which are all
published on a normalized basis. Thus,
the term ‘‘normalized’’ in paragraphs (a)
and (b) of this section refers to different
values than it does in the rest of the
section.
(a) Maximum test speed, ƒntest. For
variable-speed engines, determine ƒntest
from the torque and power maps,
generated according to § 1065.510, as
follows:
(1) Determine a measured value for
ƒntest as follows:
*
*
*
*
*
(3) Transform normalized speeds to
reference speeds according to paragraph
(c) of this section by using the measured
maximum test speed determined
according to paragraphs (a)(1) and (2) of
this section—or use your declared
maximum test speed, as allowed in
§ 1065.510.
(b) Maximum test torque, Ttest. For
constant-speed engines, determine Ttest
from the torque and power-versus-speed
maps, generated according to
§ 1065.510, as follows:
(1) For constant speed engines
mapped using the methods in
§ 1065.510(d)(5)(i) or (ii), determine a
measured value for Ttest as follows:
*
*
*
*
*
(2) For constant speed engines using
the two-point mapping method in
§ 1065.510(d)(5)(iii), you may follow
paragraph (a)(1) of this section to
determine the measured Ttest, or you
may use the measured torque of the
second point as the measured Ttest
directly.
(3) Transform normalized torques to
reference torques according to
paragraph (d) of this section by using
the measured maximum test torque
determined according to paragraph
(b)(1) or (2) of this section—or use your
declared maximum test torque, as
allowed in § 1065.510.
(c) * * *
(2) A, B, C, and D speeds. If your
normalized duty cycle specifies speeds
as A, B, C, or D values, use your powerversus-speed curve to determine the
lowest speed below maximum power at
which 50% of maximum power occurs.
Denote this value as nlo. Take nlo to be
warm idle speed if all power points at
speeds below the maximum power
speed are higher than 50% of maximum
power. Also determine the highest
speed above maximum power at which
70% of maximum power occurs. Denote
this value as nhi. If all power points at
ER24JA23.106
tkelley on DSK125TN23PROD with RULES2
4680
4681
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
~l:J WR .
L..i=1
E
(mcexhi - mcfluidi - mcairi)
t·
i
-
rCcomp -
Ll:J
WR .
i=1
(
mcfluidi
i
+i mcairi )
ti
Eq. 1065.643-10
mCair = mass of carbon in the intake air that
flowed into the system over the test
interval as determined in paragraph (b)
of this section.
t = duration of the test interval. For duty
cycles with multiple test intervals of a
prescribed duration, such as cold-start
and hot-start transient cycles, set t = 1 for
all test intervals. For discrete-mode
steady-state duty cycles with multiple
test intervals of varying duration, set t
equal to the actual duration of each test
interval.
Where:
i = an indexing variable that represents one
test interval.
N = number of test intervals.
WF = weighting factor for the test interval as
defined in the standard-setting part.
mCexh = mass of carbon in exhaust emissions
over the test interval as determined in
paragraph (c) of this section.
mCfluid = mass of carbon in all the carboncarrying fluid streams that flowed into
the system over the test interval as
determined in paragraph (a) of this
section.
(ii) The following example illustrates
calculation of erCcomp, for cold-start and
hot-start transient cycles:
N=2
WF1 = 1⁄7
WF2 = 6⁄7
mCexh1 = 1255.3 g
mCexh2 = 1247.2 g
mCfluid1 = 977.8 g
mCfluid2 = 975.3 g
mCair1 = 280.2 g
mCair2 = 278.6 g
.!_. (1255.3 - 977.8 - 280.2) + §_. (1247.2 - 975.3 - 278.6)
1
7
1
erCcomp = ¥0.0049
(iii) The following example illustrates
calculation of erCcomp for multiple test
intervals with varying duration, such as
discrete-mode steady-state duty cycles:
245. Amend § 1065.650 by revising
paragraphs (a), (c)(2)(i), (c)(3), (c)(4)(i),
(c)(6), (d)(7), (e)(1) and (2), (f)(1) and (2),
and (g)(1) and (2) to read as follows:
■
tkelley on DSK125TN23PROD with RULES2
Emission calculations.
(a) General. Calculate brake-specific
emissions over each applicable duty
cycle or test interval. For test intervals
with zero work (or power), calculate the
emission mass (or mass rate), but do not
calculate brake-specific emissions.
Unless specified otherwise, for the
purposes of calculating and reporting
emission mass (or mass rate), do not
alter any negative values of measured or
calculated quantities. You may truncate
negative values in chemical balance
quantities listed in § 1065.655(c) to
facilitate convergence. For duty cycles
with multiple test intervals, refer to the
standard-setting part for calculations
you need to determine a composite
VerDate Sep<11>2014
01:01 Jan 24, 2023
Jkt 259001
1
mCfluid2 = 0.095 g
mCair1 = 0.023 g
mCair2 = 0.024 g
t1 = 123 s
t2 = 306 s
\~~4 - 0.023)
0 _85 . (2.86\130.023)
erCcomp = ¥0.0047
§ 1065.650
7
N=2
WF1 = 0.85
WF2 = 0.15
mCexh1 = 2.873 g
mCexh2 = 0.125 g
mCfluid1 = 2.864 g
o.s 5 . (2.873 -
=
1
+ 0 _15 . (0.125 - o3~:5 -
t60.024)
+ 0 _15 . (0.0953
result, such as a calculation that weights
and sums the results of individual test
intervals in a duty cycle. If the standardsetting part does not include those
calculations, use the equations in
paragraph (g) of this section. This
section is written based on rectangular
integration, where each indexed value
(i.e., ‘‘i’’) represents (or approximates)
the mean value of the parameter for its
respective time interval, delta-t. You
may also integrate continuous signals
using trapezoidal integration consistent
with good engineering judgment.
*
*
*
*
*
(c) * * *
(2) * * *
(i) Varying flow rate. If you
continuously sample from a varying
exhaust flow rate, time align and then
multiply concentration measurements
by the flow rate from which you
extracted it. We consider the following
to be examples of varying flows that
PO 00000
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0.024)
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require a continuous multiplication of
concentration times molar flow rate: raw
exhaust, exhaust diluted with a constant
flow rate of dilution air, and CVS
dilution with a CVS flow meter that
does not have an upstream heat
exchanger or electronic flow control.
This multiplication results in the flow
rate of the emission itself. Integrate the
emission flow rate over a test interval to
determine the total emission. If the total
emission is a molar quantity, convert
this quantity to a mass by multiplying
it by its molar mass, M. The result is the
mass of the emission, m. Calculate m for
continuous sampling with variable flow
using the following equations:
'X· · i
N
m
= M · Li
i=1
Eq. 1065.650-4
Where:
E:\FR\FM\24JAR2.SGM
24JAR2
il.· · l:J.t
ER24JA23.115
7
Erccomp
7
.!_. (977.8 + 280.2) + §_. (975.3 + 278.6)
ER24JA23.113 ER24JA23.114
=
ER24JA23.112
Erccomp
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
N
tkelley on DSK125TN23PROD with RULES2
L
iii · D..t
n·
m =M·
D..t
Eq. 1065.650-9
i=1
01:01 Jan 24, 2023
Jkt 259001
MNOX = 46.0055 g/mol
N = 9000
x¯ = 85.6 mmol/mol = 85.6 · 10¥6 mol/
mol
n˙dexh1 = 25.534 mol/s
n˙dexh2 = 26.950 mol/s
ƒrecord = 5 Hz
Using Eq. 1065.650–5:
Dt = 1/5 = 0.2 s
mNOX 46.0055 · 85.6 · 10¥6 · (25.534 +
26.950+ . . . +
n˙exh9000) · 0.2
mNOX = 4.201 g
(B) Calculate m for sampling PM or
any other analysis of a batch sample that
¯,
yields a mass per mole of exhaust, M
using the following equation:
N
m
=M·
L
iii · D..t
i=1
Eq. 1065.650-7
(ii) Proportional or constant flow rate.
If you batch sample from a constant
exhaust flow rate, extract a sample at a
proportional or constant flow rate. We
consider the following to be examples of
constant exhaust flows: CVS diluted
exhaust with a CVS flow meter that has
either an upstream heat exchanger,
electronic flow control, or both.
Determine the mean molar flow rate
from which you extracted the sample.
Multiply the mean concentration of the
batch sample by the mean molar flow
rate of the exhaust from which the
sample was extracted to determine the
total emission and multiply the result
by the time of the test interval. If the
total emission is a molar quantity,
convert this quantity to a mass by
multiplying it by its molar mass, M. The
result is the total emission mass, m. In
the case of PM emissions, where the
mean PM concentration is already in
units of mass per mole of exhaust,
simply multiply it by the total flow, and
the result is the total mass of PM, mPM.
Calculate m for each constituent as
follows:
(A) Calculate m for measuring gaseous
emission constituents with sampling
that results in a molar concentration, x¯,
using the following equation:
n·
m =M ·x·
D..t
Eq. 1065.650-8
(B) Calculate m for sampling PM or
any other analysis of a batch sample that
PO 00000
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Fmt 4701
Sfmt 4700
(C) The following example illustrates
a calculation of mPM:
¯ PM = 144.0 mg/mol = 144.0 · 10¥6 g/
M
mol
Ô
ndexh = 57.692 mol/s
Dt = 1200 s
mPM = 144.0 · 10¥6 · 57.692 · 1200
mPM = 9.9692 g
(4) * * *
(i) For sampling with a constant
dilution ratio, DR, of diluted exhaust
versus exhaust flow (e.g., secondary
dilution for PM sampling), calculate m
using the following equation:
= mPMdiI · DR
Eq. 1065.650-10
mPM
Example:
mPMdil = 6.853 g
DR = 6:1
mPM = 6.853 · 6
mPM = 41.118 g
*
*
*
*
*
(6) Mass of NMNEHC. Determine the
mass of NMNEHC using one of the
following methods:
(i) If the test fuel has less than 0.010
mol/mol of ethane and you omit the
NMNEHC calculations as described in
§ 1065.660(c)(1), take the corrected mass
of NMNEHC to be 0.95 times the
corrected mass of NMHC.
(ii) If the test fuel has at least 0.010
mol/mol of ethane and you omit the
NMNEHC calculations as described in
§ 1065.660(c)(1), take the corrected mass
of NMNEHC to be 1.0 times the
corrected mass of NMHC.
(d) * * *
(7) Integrate the resulting values for
power over the test interval. Calculate
total work as follows:
N
w=
Ipi
·D..t
i=1
Eq. 1065.650-11
Where:
W = total work from the primary output shaft.
Pi = instantaneous power from the primary
output shaft over an interval i.
P;=Jn;. T;
Eq. 1065.650-12
Example:
N = 9000
ƒn1 = 1800.2 r/min
ƒn2 = 1805.8 r/min
T1 = 177.23 N·m
E:\FR\FM\24JAR2.SGM
24JAR2
ER24JA23.123
Example:
ER24JA23.122
MNMHC = 13.875389 g/mol
N = 1200
xNMHC1 = 84.5 mmol/mol = 84.5 · 10¥6
mol/mol
xNMHC2 = 86.0 mmol/mol = 86.0 · 10¥6
mol/mol
n˙exh1 = 2.876 mol/s
n˙exh2 = 2.224 mol/s
ƒrecord = 1 Hz
Using Eq. 1065.650–5,
Dt = 1/1 = 1 s
mNMHC = 13.875389 · (84.5 · 10¥6 ·
2.876 + 86.0 · 10¥6 · 2.224 + . . .
+ xNMHC1200 · n˙exh) · 1
mNMHC = 25.23 g
*
*
*
*
*
(3) Batch sampling. For batch
sampling, the concentration is a single
value from a proportionally extracted
batch sample (such as a bag, filter,
impinger, or cartridge). In this case,
multiply the mean concentration of the
batch sample by the total flow from
which the sample was extracted. You
may calculate total flow by integrating
a varying flow rate or by determining
the mean of a constant flow rate, as
follows:
(i) Varying flow rate. If you collect a
batch sample from a varying exhaust
flow rate, extract a sample proportional
to the varying exhaust flow rate. We
consider the following to be examples of
varying flows that require proportional
sampling: raw exhaust, exhaust diluted
with a constant flow rate of dilution air,
and CVS dilution with a CVS flow meter
that does not have an upstream heat
exchanger or electronic flow control.
Integrate the flow rate over a test
interval to determine the total flow from
which you extracted the proportional
sample. Multiply the mean
concentration of the batch sample by the
total flow from which the sample was
extracted to determine the total
emission. If the total emission is a molar
quantity, convert this quantity to a mass
by multiplying it by its molar mass, M.
The result is the total emission mass, m.
In the case of PM emissions, where the
mean PM concentration is already in
units of mass per mole of exhaust,
simply multiply it by the total flow. The
result is the total mass of PM, mPM.
Calculate m for each constituent as
follows:
(A) Calculate m for measuring gaseous
emission constituents with sampling
that results in a molar concentration, x¯,
using the following equation:
Eq. 1065.650-6
ER24JA23.121
Example:
VerDate Sep<11>2014
=M ·x·
ER24JA23.120
m
ER24JA23.119
Eq. 1065.650-5
¯,
yields a mass per mole of exhaust, M
using the following equation:
ER24JA23.117 ER24JA23.118
M = 1ifrecord
ER24JA23.116
4682
4683
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
T2 = 175.00 N·m
Crev = 2·p rad/r
ƒrecord = 5 Hz
Ct2 = 3600 s/hr
Ct1 = 60 s/min
Cp = 1000 (N·m·rad/s)/kW
Pi
1800.2 · 177.23 · 2 · 3.14159
= ____
6_0_·_1_0_00_ _ __
Dt = 1/5 = 0.2 s
P1 = 33.41 kW
P2 = 33.09 kW
Using Eq. 1065.650–5:
tkelley on DSK125TN23PROD with RULES2
VerDate Sep<11>2014
01:01 Jan 24, 2023
Jkt 259001
w =It\· l'lt
P=fn•t
i=1
Eq. 1065.650-16
Eq. 1065.650-14
*
*
*
*
*
(f) * * *
(1) Total mass. To determine a value
proportional to the total mass of an
emission, determine total mass as
described in paragraph (c) of this
section, except substitute for the molar
flow rate, n˙, or the total flow, n, with a
signal that is linearly proportional to
molar flow rate, n˜, or linearly
proportional to total flow, n˜, as follows:
7
mfueli
1
Mc · fii ' Xccombdryi
Wfuel
1 + XttzOexhdryi
= -- .
Where:
-
PO 00000
Frm 00389
Fmt 4701
Sfmt 4700
rhfueli
Pi=-erue1
Eq. 1065.650-17
*
*
*
*
*
(g) * * *
(1) Use the following equation to
calculate composite brake-specific
emissions for duty cycles with multiple
test intervals all with prescribed
durations, such as cold-start and hotstart transient cycles:
Eq. 1065.650-15
(2) Total work. To calculate a value
proportional to total work over a test
interval, integrate a value that is
proportional to power. Use information
about the brake-specific fuel
consumption of your engine, efuel, to
convert a signal proportional to fuel
flow rate to a signal proportional to
power. To determine a signal
ER24JA23.130
(2) To calculate an engine’s mean
steady-state total power, P¯, add the
mean steady-state power from all the
work paths described in § 1065.210 that
cross the system boundary including
electrical power, mechanical shaft
power, and fluid pumping power. For
all work paths, except the engine’s
primary output shaft (crankshaft), the
mean steady-state power over the test
interval is the integration of the net
work flow rate (power) out of the system
boundary divided by the period of the
test interval. When power flows into the
system boundary, the power/work flow
rate signal becomes negative; in this
case, include these negative power/work
rate values in the integration to
calculate the mean power from that
work path. Some work paths may result
in a negative mean power. Include
negative mean power values from any
work path in the mean total power from
the engine rather than setting these
values to zero. The rest of this paragraph
(e)(2) describes how to calculate the
mean power from the engine’s primary
output shaft. Calculate P using Eq.
1065.650–13, noting that P¯, f¯n, and T¯
refer to mean power, mean rotational
N
ER24JA23.129
Eq. 1065.650-13
Lf=1WFi ·mi
ecomp =~l:J
-------WE. W:L..i=1
i
i
Eq. 1065.650-18
Where:
i = test interval number.
N = number of test intervals.
WF = weighting factor for the test interval as
defined in the standard-setting part.
E:\FR\FM\24JAR2.SGM
24JAR2
ER24JA23.128
m=M·x·n
ER24JA23.127
*
*
*
*
(e) * * *
Ô
(1) To calculate, m, multiply its mean
concentration, x¯, by its corresponding
mean molar flow rate, Ô
n. If the result is
a molar flow rate, convert this quantity
to a mass rate by multiplying it by its
molar mass, M. The result is the mean
Ô. In the case
mass rate of the emission, m
of PM emissions, where the mean PM
concentration is already in units of mass
per mole of exhaust, simply multiply it
by the mean molar flow rate, Ô
n. The
˙ PM.
result is the mass rate of PM, m
Ô using the following
Calculate m
equation:
proportional to fuel flow rate, divide a
signal that is proportional to the mass
rate of carbon products by the fraction
of carbon in your fuel, wC. You may use
a measured wC or you may use default
values for a given fuel as described in
§ 1065.655(e). Calculate the mass rate of
carbon from the amount of carbon and
water in the exhaust, which you
determine with a chemical balance of
fuel, DEF, intake air, and exhaust as
described in § 1065.655. In the chemical
balance, you must use concentrations
from the flow that generated the signal
proportional to molar flow rate, Ô
n, in
paragraph (e)(1) of this section.
Calculate a value proportional to total
work as follows:
ER24JA23.125 ER24JA23.126
*
shaft frequency, and mean torque from
the primary output shaft. Account for
the power of simulated accessories
according to § 1065.110 (reducing the
mean primary output shaft power or
torque by the accessory power or
torque). Set the power to zero during
actual motoring operation (negative
feedback torques), unless the engine was
connected to one or more energy storage
devices. Examples of such energy
storage devices include hybrid
powertrain batteries and hydraulic
accumulators, like the ones denoted
‘‘Acc.’’ and ‘‘Batt.’’ as illustrated in
Figure 1 of § 1065.210. Set the power to
zero for modes with a zero reference
load (0 N·m reference torque or 0 kW
reference power). Include power during
idle modes with simulated minimum
torque or power.
ER24JA23.124
W = 16.875 kW·hr
ER24JA23.131
(33.41 + 33.09+ ... +P900 o) · 0.2
W =
3600
4684
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
Example:
m2 = 64.975 g
W1 = 25.783 kW·hr
W2 = 25.783 kW·hr
N=2
WF1 = 0.1428
WF2 = 0.8572
m1 = 70.125 g
(0.1428 · 70.125)
= (0.1428 • 25.783)
eNOxcomp
+ (0.8572 · 64.975)
+ (0.8572 · 25.783)
W = total work from the engine over the test
interval as determined in paragraph (d)
of this section.
t = duration of the test interval.
eNOxcomp = 2.548 g/kW·hr
ecomp
-;-
L..i=l
i
i
Eq. 1065.650-20
Where:
i = test interval number.
N = number of test intervals.
WF = weighting factor for the test interval as
defined in the standard-setting part.
Ô = mean steady-state mass rate of emissions
m
over the test interval as determined in
paragraph (e) of this section.
p¯ = mean steady-state power over the test
interval as described in paragraph (e) of
this section.
eNOxcomp
tkelley on DSK125TN23PROD with RULES2
eNOxcomp = 0.5001 g/kW·hr
*
*
*
*
*
■ 246. Amend § 1065.655 by revising
paragraphs (c) introductory text,
(e)(1)(i), (e)(4), and (f)(3) to read as
follows:
§ 1065.655 Chemical balances of fuel, DEF,
intake air, and exhaust.
*
*
*
*
*
(c) Chemical balance procedure. The
calculations for a chemical balance
involve a system of equations that
require iteration. We recommend using
a computer to solve this system of
VerDate Sep<11>2014
01:01 Jan 24, 2023
Jkt 259001
N=2
WF1 = 0.85
WF2 = 0.15
m1 = 1.3753 g
m2 = 0.4135 g
t1 = 120 s
t2 = 200 s
W1 = 2.8375 kW · hr
W2 = 0.0 kW · hr
Example:
N=2
WF1 = 0.85
WF2 = 0.15
Ô = 2.25842 g/hr
m
1
Ô = 0.063443 g/hr
m
2
P¯1 = 4.5383 kW
P¯2 = 0.0 kW
(0.85 · 2.25842) + (0.15 · 0.063443)
= (0.85 · 4.5383) + (0.15 · 0.0)
equations. You must guess the initial
values of up to three quantities: the
amount of water in the measured flow,
xH2Oexh, fraction of dilution air in
diluted exhaust, xdil/exh, and the amount
of products on a C1 basis per dry mole
of dry measured flow, xCcombdry. You
may use time-weighted mean values of
intake air humidity and dilution air
humidity in the chemical balance; as
long as your intake air and dilution air
humidities remain within tolerances of
±0.0025 mol/mol of their respective
mean values over the test interval. For
each emission concentration, x, and
PO 00000
Frm 00390
Fmt 4701
Sfmt 4700
amount of water, xH2Oexh, you must
determine their completely dry
concentrations, xdry and xH2Oexhdry. You
must also use your fuel mixture’s atomic
hydrogen-to-carbon ratio, a, oxygen-tocarbon ratio, b, sulfur-to-carbon ratio, g,
and nitrogen-to-carbon ratio, d; you may
optionally account for diesel exhaust
fluid (or other fluids injected into the
exhaust), if applicable. You may
calculate a, b, g, and d based on
measured fuel composition or based on
measured fuel and diesel exhaust fluid
(or other fluids injected into the
exhaust) composition together, as
E:\FR\FM\24JAR2.SGM
24JAR2
ER24JA23.136
N
Li=l WFi ·mi
----- ~l:J WF,-. p.
Where:
i = test interval number.
N = number of test intervals.
WF = weighting factor for the test interval as
defined in the standard-setting part.
m = mass of emissions over the test interval
as determined in paragraph (c) of this
section.
ER24JA23.135
eNOxcomp = 0.5001 g/kW·hr
(ii) Use the following equation if you
calculate brake-specific emissions over
test intervals based on the ratio of mass
rate to power as described in paragraph
(b)(2) of this section:
Example:
ER24JA23.133 ER24JA23.134
(2) Calculate composite brake-specific
emissions for duty cycles with multiple
test intervals that allow use of varying
duration, such as discrete-mode steadystate duty cycles, as follows:
(i) Use the following equation if you
calculate brake-specific emissions over
test intervals based on total mass and
total work as described in paragraph
(b)(1) of this section:
ER24JA23.132
m = mass of emissions over the test interval
as determined in paragraph (c) of this
section.
W = total work from the engine over the test
interval as determined in paragraph (d)
of this section.
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
described in paragraph (e) of this
section. You may alternatively use any
combination of default values and
measured values as described in
paragraph (e) of this section. Use the
following steps to complete a chemical
balance:
*
*
*
*
*
(e) * * *
(1) * * *
(i) Determine the carbon and
hydrogen mass fractions according to
ASTM D5291 (incorporated by reference
sample if the carbon, hydrogen, oxygen,
sulfur, and nitrogen mass fractions do
not add up to a total mass of 100 ±0.5%;
you may assume oxygen has a zero mass
contribution for this specification for
diesel fuel and neat (E0) gasoline. You
may also assume that sulfur and
nitrogen have a zero mass contribution
for this specification for all fuels except
residual fuel blends.
*
*
*
*
*
(4) Calculate a, b, g, and d using the
following equations:
in § 1065.1010). When using ASTM
D5291 to determine carbon and
hydrogen mass fractions of gasoline
(with or without blended ethanol), use
good engineering judgment to adapt the
method as appropriate. This may
include consulting with the instrument
manufacturer on how to test highvolatility fuels. Allow the weight of
volatile fuel samples to stabilize for 20
minutes before starting the analysis; if
the weight still drifts after 20 minutes,
prepare a new sample). Retest the
Mc
"f.J=1 rhj · WHj
MH
"f.J=l rhj · Wcj
4685
a=-·-----
Eq. 1065.655-20
Mc "f.J=1
rhj · Woj
{3 =-·__,;;_N
___- Mo Lj=l mi· Wcj
Eq. 1065.655-21
Mc
=i rhj · Wsj
y=-·
0
I.J
N
•
Ms Lj=l mi· Wcj
Eq. 1065.655-22
Mc "f.J=1 rhj · WNj
= - . ---'----MN
LJ=l rhj · Wcj
Eq. 1065.655-23
˙1=1
m
wH1 = 0.1239
wC1 = 0.8206
wO1 = 0.0547
wS1 = 0.00066
wN1 = 0.000095
MC = 12.0107 g/mol
MH = 1.00794 g/mol
MO = 15.9994 g/mol
MS = 32.065 g/mol
MN = 14.0067
tkelley on DSK125TN23PROD with RULES2
.
_ 1 + XH20exhdry
nexh -
M
C " Xccombdry
01:01 Jan 24, 2023
Jkt 259001
PO 00000
Frm 00391
Fmt 4701
ER24JA23.138 ER24JA23.139
12.0107 · 1 · 0.1239
a = 1.00794 · 1 · 0.8206
12.0107 · 1 · 0.0547
/3 = 15.9994 · 1 · 0.8206
12.0107 · 1 · 0.00066
y = 32.065 · 1 · 0.8206
12.0107 · 1 · 0.000095
o = 14.0067 · 1 · 0.8206
a= l.799
Example:
N=1
j=1
VerDate Sep<11>2014
a = 1.799
b = 0.05004
g = 0.0003012
d = 0.0001003
*
*
*
*
*
(f) * * *
(3) Fluid mass flow rate calculation.
This calculation may be used only for
steady-state laboratory testing. You may
not use this calculation if the standardsetting part requires carbon balance
error verification as described in
§ 1065.543. See § 1065.915(d)(5)(iv) for
application to field testing. Calculate
˙ j using the following
n˙exh based on m
equation:
N
.
"'\'1 . _.
L
ml We.
j=l
Sfmt 4700
1
E:\FR\FM\24JAR2.SGM
24JAR2
ER24JA23.137
Where:
N = total number of fuels and injected fluids
over the duty cycle.
j = an indexing variable that represents one
fuel or injected fluid, starting with j = 1.
˙ j = the mass flow rate of the fuel or any
m
injected fluid j. For applications using a
single fuel and no DEF fluid, set this
value to 1. For batch measurements,
divide the total mass of fuel over the test
interval duration to determine a mass
rate.
wHj = hydrogen mass fraction of fuel or any
injected fluid j.
wCj = carbon mass fraction of fuel or any
injected fluid j.
wOj = oxygen mass fraction of fuel or any
injected fluid j.
wSj = sulfur mass fraction of fuel or any
injected fluid j.
wNj = nitrogen mass fraction of fuel or any
injected fluid j.
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
˙ j = the mass flow rate of the fuel or any
m
injected fluid j.
wCj = carbon mass fraction of the fuel and
any injected fluid j.
Where:
n˙exh = raw exhaust molar flow rate from
which you measured emissions.
j = an indexing variable that represents one
fuel or injected fluid, starting with j = 1.
N = total number of fuels and injected fluids
over the duty cycle.
Example:
N=1
j=1
n
_
exh -
nexh = 6.066 mol/s
*
*
*
*
*
■ 247. Amend § 1065.660 by revising
paragraphs (b)(2)(i) introductory text,
(c)(1), and (d)(1)(i) introductory text to
read as follows:
§ 1065.660 THC, NMHC, NMNEHC, CH4,
and C2H6 determination.
tkelley on DSK125TN23PROD with RULES2
*
*
*
*
*
(b) * * *
(2) * * *
(i) If you need to account for
penetration fractions determined as a
function of molar water concentration,
use Eq. 1065.660–4. Otherwise, use the
following equation for penetration
fractions determined using an NMC
configuration as outlined in
§ 1065.365(d):
*
*
*
*
*
(c) * * *
(1) Calculate xNMNEHC based on the
test fuel’s ethane content as follows:
(i) If the content of your test fuel
contains less than 0.010 mol/mol of
ethane, you may omit the calculation of
NMNEHC concentration and calculate
the mass of NMNEHC as described in
§ 1065.650(c)(6)(i).
(ii) If the content of your fuel test
contains at least 0.010 mol/mol of
ethane, you may omit the calculation of
NMNEHC concentration and calculate
the mass of NMNEHC as described in
§ 1065.650(c)(6)(ii).
*
*
*
*
*
(d) * * *
(1) * * *
(i) If you need to account for
penetration fractions determined as a
function of molar water concentration,
use Eq. 1065.660–11. Otherwise, use the
following equation for penetration
fractions determined using an NMC
configuration as outlined in
§ 1065.365(d):
*
*
*
*
*
■ 248. Amend § 1065.667 by revising
paragraph (a) to read as follows:
§ 1065.667 Dilution air background
emission correction.
(a) To determine the mass of
background emissions to subtract from a
VerDate Sep<11>2014
01:01 Jan 24, 2023
Jkt 259001
˙ 1 = 7.559 g/s
m
wC1 = 0.869 g/g
MC = 12.0107 g/mol
xCcombdry1 = 99.87 mmol/mol = 0.09987
mol/mol
xH20exhdry1 = 107.64 mmol/mol = 0.10764
mol/mol
1 + 0.10764
~~-=---::..:....12.0107 . 0.09987 · 7.559 · 0.869
diluted exhaust sample, first determine
the total flow of dilution air, ndil, over
the test interval. This may be a
measured quantity or a calculated
quantity. Multiply the total flow of
dilution air by the mean mole fraction
(i.e., concentration) of a background
emission. This may be a time-weighted
mean or a flow-weighted mean (e.g., a
proportionally sampled background).
Finally, multiply by the molar mass, M,
of the associated gaseous emission
constituent. The product of ndil and the
mean molar concentration of a
background emission and its molar
mass, M, is the total background
emission mass, m. In the case of PM,
where the mean PM concentration is
already in units of mass per mole of
exhaust, multiply it by the total amount
of dilution air flow, and the result is the
total background mass of PM, mPM.
Subtract total background mass from
total mass to correct for background
emissions.
*
*
*
*
*
249. Amend § 1065.670 by revising
the introductory text to read as follows:
■
correction, use one of the following
approaches:
*
*
*
*
*
250. Amend § 1065.672 by revising
paragraphs (d)(3) and (4) to read as
follows:
■
§ 1065.672
Drift correction.
*
*
*
*
*
(d) * * *
(3) For any pre-test interval
concentrations, use the last
concentration determined before the test
interval. For some test intervals, the last
pre-zero or pre-span might have
occurred before one or more earlier test
intervals.
(4) For any post-test interval
concentrations, use the first
concentration determined after the test
interval. For some test intervals, the first
post-zero or post-span might occur after
one or more later test intervals.
*
*
*
*
*
251. Amend § 1065.675 by revising
paragraph (b) to read as follows:
■
§ 1065.670 NOX intake-air humidity and
temperature corrections.
§ 1065.675 CLD quench verification
calculations.
See the standard-setting part to
determine if you may correct NOX
emissions for the effects of intake-air
humidity or temperature. Use the NOX
intake-air humidity and temperature
corrections specified in the standardsetting part instead of the NOX intakeair humidity correction specified in this
part 1065. If the standard-setting part
does not prohibit correcting NOX
emissions for intake-air humidity
according to this part 1065, correct NOX
concentrations for intake-air humidity
as described in this section. See
§ 1065.650(c)(1) for the proper sequence
for applying the NOX intake-air
humidity and temperature corrections.
You may use a time-weighted mean
intake air humidity to calculate this
correction if your intake air humidity
remains within a tolerance of ±0.0025
mol/mol of the mean value over the test
interval. For intake-air humidity
*
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Frm 00392
Fmt 4701
Sfmt 4700
*
*
*
*
(b) Estimate the maximum expected
mole fraction of water during emission
testing, xH2Oexp. Make this estimate
where the humidified NO span gas was
introduced in § 1065.370(e)(6). When
estimating the maximum expected mole
fraction of water, consider the
maximum expected water content in
intake air, fuel combustion products,
and dilution air (if applicable). If you
introduced the humidified NO span gas
into the sample system upstream of a
sample dryer during the verification
test, you need not estimate the
maximum expected mole fraction of
water and you must set xH2Oexp equal to
xH2Omeas.
*
*
*
*
*
252. Amend § 1065.680 by revising
the introductory text to read as follows:
■
E:\FR\FM\24JAR2.SGM
24JAR2
ER24JA23.140
4686
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
§ 1065.680 Adjusting emission levels to
account for infrequently regenerating
aftertreatment devices.
This section describes how to
calculate and apply emission
adjustment factors for engines using
aftertreatment technology with
infrequent regeneration events that may
occur during testing. These adjustment
factors are typically calculated based on
measurements conducted for the
purposes of engine certification, and
then used to adjust the results of testing
related to demonstrating compliance
with emission standards. For this
section, ‘‘regeneration’’ means an
intended event during which emission
levels change while the system restores
aftertreatment performance. For
example, exhaust gas temperatures may
increase temporarily to remove sulfur
from an adsorber or SCR catalyst or to
oxidize accumulated particulate matter
in a trap. The duration of this event
extends until the aftertreatment
performance and emission levels have
returned to normal baseline levels. Also,
‘‘infrequent’’ refers to regeneration
events that are expected to occur on
average less than once over a transient
or ramped-modal duty cycle, or on
average less than once per mode in a
discrete-mode test.
*
*
*
*
*
■ 253. Amend § 1065.695 by revising
paragraphs (a) and (c)(12)(ix) to read as
follows:
§ 1065.695
Data requirements.
(a) To determine the information we
require from engine tests, refer to the
standard-setting part and request from
your EPA Program Officer the format
used to apply for certification or
demonstrate compliance. We may
require different information for
different purposes, such as for
certification applications, approval
requests for alternate procedures,
selective enforcement audits, laboratory
audits, production-line test reports, and
field-test reports.
*
*
*
*
*
(c) * * *
4687
(12) * * *
(ix) Warm idle speed value, any
enhanced-idle speed value.
*
*
*
*
*
■ 254. Amend § 1065.715 by revising
paragraph (b)(3) to read as follows:
§ 1065.715
Natural gas.
*
*
*
*
*
(b) * * *
(3) You may ask for approval to use
fuel that does not meet the
specifications in paragraph (a) of this
section, but only if using the fuel would
not adversely affect your ability to
demonstrate compliance with the
applicable standards in this chapter.
*
*
*
*
*
■ 255. Amend § 1065.720 by revising
paragraphs (a) and (b)(3) to read as
follows:
§ 1065.720
Liquefied petroleum gas.
(a) Except as specified in paragraph
(b) of this section, liquefied petroleum
gas for testing must meet the
specifications in the following table:
TABLE 1 TO PARAGRAPH (a) OF § 1065.720—TEST FUEL SPECIFICATIONS FOR LIQUEFIED PETROLEUM GAS
Reference procedure a
Property
Value
Propane, C3H8 ........................................................................................
Vapor pressure at 38°C ..........................................................................
Minimum, 0.85 m3/m3 ....................
Maximum, 1400 kPa ......................
Butanes ...................................................................................................
Butenes ...................................................................................................
Pentenes and heavier .............................................................................
Propene ...................................................................................................
Residual matter (residue on evaporation of 100 ml oil stain observation).
Corrosion, copper strip ............................................................................
Sulfur .......................................................................................................
Moisture content ......................................................................................
Maximum,
Maximum,
Maximum,
Maximum,
Maximum,
0.05 m3/m3 ...................
0.02 m 3/m 3 .................
0.005 m 3/m3 ................
0.1 m 3/m3 ....................
0.05 ml pass c ..............
Maximum, No. 1 ............................
Maximum, 80 mg/kg ......................
pass ...............................................
ASTM
ASTM
ASTM
ASTM
ASTM
ASTM
ASTM
ASTM
D2163.
D1267 or
D2598 b.
D2163.
D2163.
D2163.
D2163.
D2158.
ASTM D1838.
ASTM D6667.
ASTM D2713.
a Incorporated
by reference; see § 1065.1010. See § 1065.701(d) for other allowed procedures.
these two test methods yield different results, use the results from ASTM D1267.
c The test fuel must not yield a persistent oil ring when you add 0.3 ml of solvent residue mixture to a filter paper in 0.1 ml increments and examine it in daylight after two minutes.
b If
(b) * * *
(3) You may ask for approval to use
fuel that does not meet the
specifications in paragraph (a) of this
section, but only if using the fuel would
not adversely affect your ability to
demonstrate compliance with the
applicable standards in this chapter.
*
*
*
*
*
■ 256. Revise § 1065.790 to read as
follows:
tkelley on DSK125TN23PROD with RULES2
§ 1065.790
Mass standards.
(a) PM balance calibration weights.
Use PM balance calibration weights that
are certified as NIST-traceable within
±0.1% uncertainty. Make sure your
highest calibration weight has no more
than ten times the mass of an unused
PM-sample medium.
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(b) Dynamometer, fuel mass scale,
and DEF mass scale calibration weights.
Use dynamometer and mass scale
calibration weights that are certified as
NIST-traceable within ±0.1%
uncertainty.
■ 257. Amend § 1065.901 by revising
paragraphs (a) and (b)(3) to read as
follows:
§ 1065.901
Applicability.
(a) Field testing. This subpart
specifies procedures for field-testing
engines to determine brake-specific
emissions and mass rate emissions
using portable emission measurement
systems (PEMS). These procedures are
designed primarily for in-field
measurements of engines that remain
installed in vehicles or equipment the
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field. Field-test procedures apply to
your engines only as specified in the
standard-setting part.
(b) * * *
(3) Do not use PEMS for laboratory
measurements if it prevents you from
demonstrating compliance with the
applicable standards in this chapter.
Some of the PEMS requirements in this
part 1065 are less stringent than the
corresponding laboratory requirements.
Depending on actual PEMS
performance, you might therefore need
to account for some additional
measurement uncertainty when using
PEMS for laboratory testing. If we ask,
you must show us by engineering
analysis that any additional
measurement uncertainty due to your
use of PEMS for laboratory testing is
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offset by the extent to which your
engine’s emissions are below the
applicable standards in this chapter. For
example, you might show that PEMS
versus laboratory uncertainty represents
5% of the standard, but your engine’s
deteriorated emissions are at least 20%
below the standard for each pollutant.
■ 258. Amend § 1065.910 by revising
paragraphs (b) and (d)(2) to read as
follows:
§ 1065.910 PEMS auxiliary equipment for
field testing.
*
*
*
*
*
(b) Locate the PEMS to minimize the
effects of the following parameters or
place the PEMS in an environmental
enclosure that minimizes the effect of
these parameters on the emission
measurement:
(1) Ambient temperature changes.
(2) Electromagnetic radiation.
(3) Mechanical shock and vibration.
*
*
*
*
*
(d) * * *
(2) You may install your own portable
power supply. For example, you may
use batteries, fuel cells, a portable
generator, or any other power supply to
supplement or replace your use of
vehicle power. You may connect an
external power source directly to the
vehicle’s, vessel’s, or equipment’s
power system; however, you must not
supply power to the vehicle’s power
system in excess of 1% of the engine’s
maximum power.
■ 259. Amend § 1065.915 by revising
paragraph (d)(6) to read as follows:
§ 1065.915
PEMS instruments.
tkelley on DSK125TN23PROD with RULES2
*
*
*
*
*
(d) * * *
(6) Permissible deviations. ECM
signals may deviate from the
specifications of this part 1065, but the
expected deviation must not prevent
you from demonstrating that you meet
the applicable standards in this chapter.
For example, your emission results may
be sufficiently below an applicable
standard, such that the deviation would
not significantly change the result. As
another example, a very low enginecoolant temperature may define a
logical statement that determines when
a test interval may start. In this case,
even if the ECM’s sensor for detecting
coolant temperature was not very
accurate or repeatable, its output would
never deviate so far as to significantly
affect when a test interval may start.
■ 260. Amend § 1065.920 by:
■ a. Revising paragraphs (b)(2), (b)(4)
introductory text, and (b)(4)(iii).
■ b. Removing paragraph (b)(5).
■ c. Redesignating paragraphs (b)(6) and
(7) as (b)(5) and (6), respectively.
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d. Revising newly redesignated
paragraph (b)(6)(ii).
The revisions read as follows:
■
§ 1065.920 PEMS calibrations and
verifications.
*
*
*
*
*
(b) * * *
(2) Select or create a duty cycle that
has all the following characteristics:
(i) Engine operation that represents
normal in-use speeds, loads, and degree
of transient activity. Consider using data
from previous field tests to generate a
cycle.
(ii) A duration of (6 to 9) hours.
*
*
*
*
*
(4) Determine the brake-specific
emissions and mass rate emissions, as
applicable, for each test interval for both
laboratory and the PEMS measurements,
as follows:
*
*
*
*
*
(iii) If the standard-setting part
specifies the use of a measurement
allowance for field testing, also apply
the measurement allowance during
calibration using good engineering
judgment. If the measurement allowance
is normally added to the standard, this
means you must subtract the
measurement allowance from measured
PEMS emission results.
*
*
*
*
*
(6) * * *
(ii) The entire set of test-interval
results passes the 95% confidence
alternate-procedure statistics for field
testing (t-test and F-test) specified in
§ 1065.12.
■ 261. Amend § 1065.935 by revising
paragraphs (d)(4) and (g) to read as
follows:
§ 1065.935 Emission test sequence for
field testing.
*
*
*
*
*
(d) * * *
(4) Conduct periodic verifications
such as zero and span verifications on
PEMS gas analyzers and use these to
correct for drift according to paragraph
(g) of this section. Do not include data
recorded during verifications in
emission calculations. Conduct the
verifications as follows:
(i) For PEMS gas analyzers used to
determine NTE emission values,
perform verifications as recommended
by the PEMS manufacturer or as
indicated by good engineering
judgment.
(ii) For PEMS gas analyzers used to
determine bin emission values, perform
zero verifications at least hourly using
purified air. Perform span verification at
the end of the shift-day or more
frequently as recommended by the
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PEMS manufacturer or as indicated by
good engineering judgment.
*
*
*
*
*
(g) Take the following steps after
emission sampling is complete:
(1) As soon as practical after emission
sampling, analyze any gaseous batch
samples.
(2) If you used dilution air, either
analyze background samples or assume
that background emissions were zero.
Refer to § 1065.140 for dilution-air
specifications.
(3) After quantifying all exhaust gases,
record mean analyzer values after
stabilizing a zero gas to each analyzer,
then record mean analyzer values after
stabilizing the span gas to the analyzer.
Stabilization may include time to purge
an analyzer of any sample gas and any
additional time to account for analyzer
response. Use these recorded values,
including pre-test verifications and any
zero verifications during testing, to
correct for drift as described in
§ 1065.550.
(4) Verify PEMS gas analyzers used to
determine NTE emission values as
follows:
(i) Invalidate any data that does not
meet the range criteria in § 1065.550.
Note that it is acceptable that analyzers
exceed 100% of their ranges when
measuring emissions between test
intervals, but not during test intervals.
You do not have to retest an engine if
the range criteria are not met.
(ii) Invalidate any data that does not
meet the drift criterion in § 1065.550.
For HC, invalidate any data if the
difference between the uncorrected and
the corrected brake-specific HC
emission values are not within ±10% of
the uncorrected results or the applicable
standard, whichever is greater. For data
that does meet the drift criterion, correct
those test intervals for drift according to
§ 1065.672 and use the drift corrected
results in emissions calculations.
(5) Verify PEMS gas analyzers used to
determine bin emission values as
follows:
(i) Invalidate data from a whole shiftday if more than 1% of recorded 1 Hz
data exceeds 100% of the selected gas
analyzer range. For analyzer outputs
exceeding 100% of range, calculate
emission results using the reported
value. You must retest an engine if the
range criteria are not met.
(ii) Invalidate any data for periods in
which the CO and CO2 gas analyzers do
not meet the drift criterion in
§ 1065.550. For HC, invalidate data if
the difference between the uncorrected
and the corrected brake-specific HC
emission values are not within ±10% of
the uncorrected results or the applicable
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standard, whichever is greater. For data
that do meet the drift criterion, correct
the data for drift according to § 1065.672
and use the drift-corrected results in
emissions calculations.
(iii) For PEMS NOX analyzers used to
determine bin emission values,
invalidate data for the engine over the
entire shift-day if any data do not meet
the following drift limits instead of
meeting the drift criteria specified in
§ 1065.550:
(A) The allowable analyzer zero-drift
between successive zero verifications is
±2.5 ppm. The analyzer zero-drift limit
over the shift-day is ±10 ppm.
(B) The allowable analyzer span-drift
limit is ±4% of the measured span value
between successive span verifications.
(6) Unless you weighed PM in-situ,
such as by using an inertial PM balance,
place any used PM samples into covered
or sealed containers and return them to
the PM-stabilization environment and
weigh them as described in § 1065.595.
262. Amend § 1065.1001 by:
a. Removing the definition of
‘‘Designated Compliance Officer’’.
■ b. Adding definitions of ‘‘Dual-fuel’’,
‘‘EPA Program Officer’’, and ‘‘Flexiblefuel’’ in alphabetical order.
■ c. Removing the definition of
‘‘Intermediate test speed’’.
■
■
d. Adding a definition of
‘‘Intermediate speed’’ in alphabetical
order.
■ e. Revising the definition of ‘‘NISTtraceable’’.
■ f. Adding definitions of ‘‘No-load’’
and ‘‘Rechargeable Energy Storage
System (RESS)’’ in alphabetical order.
■ g. Revising the definition of ‘‘Steadystate’’.
The additions and revisions read as
follows:
■
§ 1065.1001
Definitions.
*
*
*
*
*
Dual-fuel has the meaning given in
the standard-setting part.
*
*
*
*
*
EPA Program Officer means the
Director, Compliance Division, U.S.
Environmental Protection Agency, 2000
Traverwood Dr., Ann Arbor, MI 48105.
*
*
*
*
*
Flexible-fuel has the meaning given in
the standard-setting part.
*
*
*
*
*
Intermediate speed has the meaning
given in § 1065.610.
*
*
*
*
*
NIST-traceable means relating to a
standard value that can be related to
NIST-stated references through an
unbroken chain of comparisons, all
having stated uncertainties, as specified
in NIST Technical Note 1297
(incorporated by reference in
§ 1065.1010). Allowable uncertainty
limits specified for NIST-traceability
refer to the propagated uncertainty
specified by NIST.
*
*
*
*
*
No-load means a dynamometer setting
of zero torque.
*
*
*
*
*
Rechargeable Energy Storage System
(RESS) means the components of a
hybrid engine or vehicle that store
recovered energy for later use, such as
the battery system in a hybrid electric
vehicle.
*
*
*
*
*
Steady-state means relating to
emission tests in which engine speed
and load are held at a finite set of
nominally constant values. Steady-state
tests are generally either discrete-mode
tests or ramped-modal tests.
*
*
*
*
*
■ 263. Amend § 1065.1005 by adding an
entry in Table 1 in paragraph (a) for ‘‘k’’
in alphanumeric order and revising
paragraphs (b) and (f)(1), (3), and (4) to
read as follows:
§ 1065.1005 Symbols, abbreviations,
acronyms, and units of measure.
*
*
*
(a) * * *
*
*
TABLE 1 OF § 1065.1005—SYMBOLS FOR QUANTITIES
Symbol
Quantity
*
*
k ......................................................................
*
*
*
*
*
*
*
(b) Symbols for chemical species. This
part uses the following symbols for
Unit
Unit Symbol
Units in terms of
SI base units
*
opacity
*
*
*
*
*
*
*
*
*
chemical species and exhaust
constituents:
TABLE 2 OF § 1065.1005—SYMBOLS FOR CHEMICAL SPECIES AND EXHAUST CONSTITUENTS
tkelley on DSK125TN23PROD with RULES2
Symbol
Species
Ar ..............................................................................................................
C ...............................................................................................................
CH2O ........................................................................................................
CH2O2 .......................................................................................................
CH3OH ......................................................................................................
CH4 ...........................................................................................................
C2H4O .......................................................................................................
C2H5OH ....................................................................................................
C2H6 .........................................................................................................
C3H7OH ....................................................................................................
C3H8 .........................................................................................................
C4H10 ........................................................................................................
C5H12 ........................................................................................................
CO ............................................................................................................
CO2 ...........................................................................................................
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argon.
carbon.
formaldehyde.
formic acid.
methanol.
methane.
acetaldehyde.
ethanol.
ethane.
propanol.
propane.
butane.
pentane.
carbon monoxide.
carbon dioxide.
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TABLE 2 OF § 1065.1005—SYMBOLS FOR CHEMICAL SPECIES AND EXHAUST CONSTITUENTS—Continued
Symbol
Species
H ...............................................................................................................
H2 ..............................................................................................................
H2O ...........................................................................................................
H2SO4 .......................................................................................................
HC .............................................................................................................
He .............................................................................................................
85Kr ...........................................................................................................
N2 ..............................................................................................................
NH3 ...........................................................................................................
NMHC .......................................................................................................
NMHCE .....................................................................................................
NMNEHC ..................................................................................................
NO ............................................................................................................
NO2 ...........................................................................................................
NOX ...........................................................................................................
N2O ...........................................................................................................
NMOG .......................................................................................................
NONMHC ..................................................................................................
NOTHC .....................................................................................................
O2 .............................................................................................................
OHC ..........................................................................................................
210Po .........................................................................................................
PM ............................................................................................................
S ...............................................................................................................
SVOC ........................................................................................................
THC ..........................................................................................................
THCE ........................................................................................................
ZrO2 ..........................................................................................................
*
*
*
(f) * * *
*
*
atomic hydrogen.
molecular hydrogen.
water.
sulfuric acid.
hydrocarbon.
helium.
krypton 85.
molecular nitrogen.
ammonia.
nonmethane hydrocarbon.
nonmethane hydrocarbon equivalent.
nonmethane-nonethane hydrocarbon.
nitric oxide.
nitrogen dioxide.
oxides of nitrogen.
nitrous oxide.
nonmethane organic gases.
non-oxygenated nonmethane hydrocarbon.
non-oxygenated total hydrocarbon.
molecular oxygen.
oxygenated hydrocarbon.
polonium 210.
particulate matter.
sulfur.
semi-volatile organic compound.
total hydrocarbon.
total hydrocarbon equivalent.
zirconium dioxide.
(1) This part uses the following
constants for the composition of dry air:
TABLE 6 OF § 1065.1005—CONSTANTS
Symbol
Quantity
γArair ................
γCO2air .............
γN2air ...............
γO2air ...............
*
*
amount
amount
amount
amount
*
*
of
of
of
of
mol/mol
argon in dry air ..............................................................................................................................
carbon dioxide in dry air ................................................................................................................
nitrogen in dry air ...........................................................................................................................
oxygen in dry air ............................................................................................................................
*
0.00934
0.000375
0.78084
0.209445
(3) This part uses the following molar
gas constant for ideal gases:
TABLE 8 OF § 1065.1005—MOLAR GAS CONSTANT FOR IDEAL GASES
J/(mol·K)
(m2·kg·s¥2·mol¥1·K¥1)
Symbol
Quantity
R .....................
molar gas constant ....................................................................................................................................
8.314472
(4) This part uses the following ratios
of specific heats for dilution air and
diluted exhaust:
tkelley on DSK125TN23PROD with RULES2
TABLE 9 OF § 1065.1005—RATIOS OF SPECIFIC HEATS FOR DILUTION AIR AND DILUTED EXHAUST
Symbol
Quantity
γair ..................
γdil ...................
γexh .................
ratio of specific heats for intake air or dilution air ...........................................................................................
ratio of specific heats for diluted exhaust .......................................................................................................
ratio of specific heats for raw exhaust ............................................................................................................
*
*
*
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*
*
01:01 Jan 24, 2023
■
Jkt 259001
264. Amend § 1065.1010 by:
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[J/(kg·K)]/[J/(kg·K)]
■
a. Adding introductory text;
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Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
b. Removing paragraph (a); and
c. Redesignating paragraphs (b)
through (g) as paragraphs (a) through (f).
The addition reads as follows:
■
■
§ 1065.1010
Incorporation by reference.
Certain material is incorporated by
reference into this part with the
approval of the Director of the Federal
Register under 5 U.S.C. 552(a) and 1
CFR part 51. To enforce any edition
other than that specified in this section,
EPA must publish a document in the
Federal Register and the material must
be available to the public. All approved
incorporation by reference (IBR)
material is available for inspection at
EPA and at the National Archives and
Records Administration (NARA).
Contact EPA at: U.S. EPA, Air and
Radiation Docket Center, WJC West
Building, Room 3334, 1301 Constitution
Ave. NW, Washington, DC 20004;
www.epa.gov/dockets; (202) 202–1744.
For information on inspecting this
material at NARA, visit
www.archives.gov/federal-register/cfr/
ibr-locations.html or email
fr.inspection@nara.gov. The material
may be obtained from the following
sources:
*
*
*
*
*
■ 265. Revise the heading for subpart L
to read as follows:
Subpart L—Methods for Unregulated
and Special Pollutants and Additional
Procedures
266. Amend subpart L by adding a
new center header ‘‘VANADIUM
SUBLIMATION IN SCR CATALYSTS’’
after § 1065.1111 and adding
§§ 1065.1113, 1065.1115, 1065.1117,
1065.1119, and 1065.1121 under the
new center header to read as follows:
■
Vanadium Sublimation In SCR
Catalysts
§ 1065.1113 General provisions related to
vanadium sublimation temperatures in SCR
catalysts.
tkelley on DSK125TN23PROD with RULES2
Sections 1065.1113 through
1065.1121 specify procedures for
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determining vanadium emissions from a
catalyst based on catalyst temperature.
Vanadium can be emitted from the
surface of SCR catalysts at temperatures
above 550°C, dependent on the catalyst
formulation. These procedures are
appropriate for measuring the vanadium
sublimation product from a reactor by
sampling onto an equivalent mass of
alumina and performing analysis by
Inductively Coupled Plasma—Optical
Emission Spectroscopy (ICP–OES).
Follow standard analytic chemistry
methods for any aspects of the analysis
that are not specified.
(a) The procedure is adapted from
‘‘Behavior of Titania-supported Vanadia
and Tungsta SCR Catalysts at High
Temperatures in Reactant Streams:
Tungsten and Vanadium Oxide and
Hydroxide Vapor Pressure Reduction by
Surficial Stabilization’’ (Chapman, D.M.,
Applied Catalysis A: General, 2011, 392,
143–150) with modifications to the acid
digestion method from ‘‘Measuring the
trace elemental composition of sizeresolved airborne particles’’ (Herner,
J.D. et al, Environmental Science and
Technology, 2006, 40, 1925–1933).
(b) Laboratory cleanliness is
especially important throughout
vanadium testing. Thoroughly clean all
sampling system components and
glassware before testing to avoid sample
contamination.
§ 1065.1115
Reactor design and setup.
Vanadium measurements rely on a
reactor that adsorbs sublimation vapors
of vanadium onto an alumina capture
bed with high surface area.
(a) Configure the reactor with the
alumina capture bed downstream of the
catalyst in the reactor’s hot zone to
adsorb vanadium vapors at high
temperature. You may use quartz beads
upstream of the catalyst to help stabilize
reactor gas temperatures. Select an
alumina material and design the reactor
to minimize sintering of the alumina.
For a 1-inch diameter reactor, use 4 to
5 g of 1⁄8 inch extrudates or -14/+24
mesh (approximately 0.7 to 1.4 mm)
gamma alumina (such as Alfa Aesar,
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aluminum oxide, gamma, catalyst
support, high surface area, bimodal).
Position the alumina downstream from
either an equivalent amount of -14/+24
mesh catalyst sample or an
approximately 1-inch diameter by 1 to
3-inch long catalyst-coated monolith
sample cored from the productionintent vanadium catalyst substrate.
Separate the alumina from the catalyst
with a 0.2 to 0.4 g plug of quartz wool.
Place a short 4 g plug of quartz wool
downstream of the alumina to maintain
the position of that bed. Use good
engineering judgment to adjust as
appropriate for reactors of different
sizes.
(b) Include the quartz wool with the
capture bed to measure vanadium
content. We recommend analyzing the
downstream quartz wool separately
from the alumina to see if the alumina
fails to capture some residual vanadium.
(c) Configure the reactor such that
both the sample and capture beds are in
the reactor’s hot zone. Design the reactor
to maintain similar temperatures in the
capture bed and catalyst. Monitor the
catalyst and alumina temperatures with
Type K thermocouples inserted into a
thermocouple well that is in contact
with the catalyst sample bed.
(d) If there is a risk that the quartz
wool and capture bed are not able to
collect all the vanadium, configure the
reactor with an additional capture bed
and quartz wool plug just outside the
hot zone and analyze the additional
capture bed and quartz wool separately.
(e) An example of a catalyst-coated
monolith and capture bed arrangement
in the reactor tube are shown in the
following figure:
Figure 1 to paragraph (e) of
§ 1065.1115— Example of Reactor
Setup
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Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
Catalyst Coated Monolith
Capture Bed
Reactor Heated Zone
--------+--!
~-~-
Flow
~~·,•1I-Hf-++-1-+--IW.
:,...;·,•1I-Hf-++-1-+--IW.
:,...;·,•1I-Hf-++-1-+--IW.
:,...;·,•1I-Hf-++-1-+--IW.
:,...;·,•1I-Hf-++-1-+--IW.
:,...;·,•1I-Hf-++-1-+--IW.
:---------1--------------Quartz Beads
Quartz Wool
tkelley on DSK125TN23PROD with RULES2
§ 1065.1117 Reactor aging cycle for
determination of vanadium sublimation
temperature.
This section describes the conditions
and process required to operate the
reactor described in § 1065.1115 for
collection of the vanadium sublimation
samples for determination of vanadium
sublimation temperature. The reactor
aging cycle constitutes the process of
testing the catalyst sample over all the
test conditions described in paragraph
(b) of this section.
(a) Set up the reactor to flow gases
with a space velocity of at least 35,000/
hr with a pressure drop across the
catalyst and capture beds less than 35
kPa. Use test gases meeting the
following specifications, noting that not
all gases will be used at the same time:
(1) 5 vol% O2, balance N2.
(2) NO, balance N2. Use an NO
concentration of (200 to 500) ppm.
(3) NH3, balance N2. Use an NH3
concentration of (200 to 500) ppm.
(b) Perform testing as follows:
(1) Add a new catalyst sample and
capture bed into the reactor as described
in § 1065.1113. Heat the reactor to 550°C
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while flowing the oxygen blend
specified in paragraph (a)(1) of this
section as a pretest gas mixture. Ensure
that no H2O is added to the pretest gas
mixture to reduce the risk of sintering
and vanadium sublimation.
(2) Start testing at a temperature that
is lower than the point at which
vanadium starts to sublime. Start testing
when the reactor reaches 550°C unless
testing supports a lower starting
temperature. Once the reactor reaches
the starting temperature and the catalyst
has been equilibrated to the reactor
temperature, flow NO and NH3 test
gases for 18 hours with a nominal H2O
content of 5 volume percent. If an initial
starting temperature of 550°C results in
vanadium sublimation, you may retest
using a new catalyst sample and a lower
initial starting temperature.
(3) After 18 hours of exposure, flow
the pretest oxygen blend as specified in
paragraph (b)(1) of this section and
allow the reactor to cool down to room
temperature.
(4) Analyze the sample as described
in § 1065.1121.
(5) Repeat the testing in paragraphs
(b)(1) through (4) of this section by
raising the reactor temperature in
increments of 50°C up to the
temperature at which vanadium
sublimation begins.
(6) Once sublimation has been
detected, repeat the testing in
paragraphs (b)(1) through (4) of this
section by decreasing the reactor
temperature in increments of 25 °C until
the vanadium concentration falls below
the sublimation threshold.
(7) Repeat the testing in paragraphs
(b)(1) through (6) of this section with a
nominal H2O concentration of 10
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volume percent or the maximum water
concentration expected at the standard.
(8) You may optionally test in a
manner other than testing a single
catalyst formulation in series across all
test temperatures. For example, you may
test additional samples at the same
reactor temperature before moving on to
the next temperature.
(c) The effective sublimation
temperature for the tested catalyst is the
lowest reactor temperature determined
in paragraph (b) of this section below
which vanadium emissions are less than
the method detection limit.
§ 1065.1119
Blank testing.
This section describes the process for
analyzing blanks. Use blanks to
determine the background effects and
the potential for contamination from the
sampling process.
(a) Take blanks from the same batch
of alumina used for the capture bed.
(b) Media blanks are used to
determine if there is any contamination
in the sample media. Analyze at least
one media blank for each reactor aging
cycle or round of testing performed
under § 1065.1117. If your sample
media is taken from the same lot, you
may analyze media blanks less
frequently consistent with good
engineering judgment.
(c) Field blanks are used to determine
if there is any contamination from
environmental exposure of the sample
media. Analyze at least one field blank
for each reactor aging cycle or round of
testing performed under § 1065.1117.
Field blanks must be contained in a
sealed environment and accompany the
reactor sampling system throughout the
course of a test, including reactor
disassembly, sample packaging, and
E:\FR\FM\24JAR2.SGM
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(f) You may need to account for
vanadium-loaded particles
contaminating catalyst-coated monoliths
as a result of physical abrasion. To do
this, determine how much titanium is in
the capture bed and compare to an
alumina blank. Using these values and
available information about the ratio of
vanadium to titanium in the catalyst,
subtract the mass of vanadium catalyst
material associated with the catalyst
particles from the total measured
vanadium on the capture bed to
determine the vanadium recovered due
to sublimation.
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
storage. Use good engineering judgment
to determine how frequently to generate
field blanks. Keep the field blank
sample close to the reactor during
testing.
(d) Reactor blanks are used to
determine if there is any contamination
from the sampling system. Analyze at
least one reactor blank for each reactor
aging cycle or round of testing
performed under § 1065.1117.
(1) Test reactor blanks with the
reactor on and operated identically to
that of a catalyst test in § 1065.1117
with the exception that when loading
the reactor, only the alumina capture
bed will be loaded (no catalyst sample
is loaded for the reactor blank). We
recommend acquiring reactor blanks
with the reactor operating at average test
temperature you used when acquiring
your test samples under § 1065.1117.
(2) You must run at least three reactor
blanks if the result from the initial blank
analysis is above the detection limit of
the method, with additional blank runs
based on the uncertainty of the reactor
blank measurements, consistent with
good engineering judgment.
tkelley on DSK125TN23PROD with RULES2
§ 1065.1121 Vanadium sample dissolution
and analysis in alumina capture beds.
This section describes the process for
dissolution of vanadium from the
vanadium sublimation samples collect
in § 1065.1117 and any blanks collected
in § 1065.1119 as well as the analysis of
the digestates to determine the mass of
vanadium emitted and the associated
sublimation temperature threshold
based on the results of all the samples
taken during the reactor aging cycle.
(a) Digest the samples using the
following procedure, or an equivalent
procedure:
(1) Place the recovered alumina, a
portion of the ground quartz tube from
the reactor, and the quartz wool in a
Teflon pressure vessel with a mixture
made from 1.5 mL of 16 N HNO3, 0.5
mL of 28 N HF, and 0.2 mL of 12 N HCl.
Note that the amount of ground quartz
tube from the reactor included in the
digestion can influence the vanadium
concentration of both the volatilized
vanadium from the sample and the
method detection limit. You must be
consistent with the amount ground
quartz tube included in the sample
analysis for your testing. You must limit
the amount of quartz tube to include
only portions of the tube that would be
likely to encounter volatilized
vanadium.
(2) Program a microwave oven to heat
the sample to 180 °C over 9 minutes,
followed by a 10-minute hold at that
temperature, and 1 hour of ventilation/
cooling.
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(3) After cooling, dilute the digests to
30 mL with high purity 18MW water
prior to ICP–MS (or ICP–OES) analysis.
Note that this digestion technique
requires adequate safety measures when
working with HF at high temperature
and pressure. To avoid ‘‘carry-over’’
contamination, rigorously clean the
vessels between samples as described in
‘‘Microwave digestion procedures for
environmental matrixes’’ (Lough, G.C. et
al, Analyst. 1998, 123 (7), 103R–133R).
(b) Analyze the digestates for
vanadium as follows:
(1) Perform the analysis using ICP–
OES (or ICP–MS) using standard plasma
conditions (1350 W forward power) and
a desolvating microconcentric
nebulizer, which will significantly
reduce oxide- and chloride-based
interferences.
(2) We recommend that you digest
and analyze a minimum of three solid
vanadium NIST Standard Reference
Materials in duplicate with every batch
of 25 vanadium alumina capture bed
samples that you analyze in this section,
as described in ‘‘Emissions of metals
associated with motor vehicle
roadways’’ (Herner, J.D. et al,
Environmental Science and Technology.
2005, 39, 826–836). This will serve as a
quality assurance check to help gauge
the relative uncertainties in each
measurement, specifically if the
measurement errors are normally
distributed and independent.
(3) Use the 3-sigma approach to
determine the analytical method
detection limits for vanadium and the
10-sigma approach if you determine the
reporting limit. This process involves
analyzing at least seven replicates of a
reactor blank using the analytical
method described in paragraphs (a) and
(b)(1) of this section, converting the
responses into concentration units, and
calculating the standard deviation.
Determine the detection limit by
multiplying the standard deviation by 3
and adding it to the average. Determine
the reporting limit by multiplying the
standard deviation by 10 and adding it
to the average. Determine the following
analytical method detection limits:
(i) Determine the ICP–MS (or ICP–
OES) instrumental detection limit (ng/L)
by measuring at least seven blank
samples made up of the reagents from
paragraph (a) of this section.
(ii) Determine the method detection
limit (mg/m3 of flow) by measuring at
least seven reactor blank samples taken
as described in § 1065.1119(d).
(iii) We recommend that your method
detection limit determined under
paragraph (b)(3)(ii) of this section is at
or below 15 mg/m3. You must report
your detection limits determined in this
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4693
paragraph (b)(3) and reporting limits (if
determined) with your test results.
(4) If you account for vanadiumloaded particles contaminating catalystcoated monoliths as a result of physical
abrasion as allowed in § 1065.1115(f),
use the 3-sigma approach to determine
the analytical method detection limits
for titanium and the 10-sigma approach
if you determine the reporting limit.
This process involves analyzing at least
seven replicates of a blank using the
analytical method described in
paragraphs (a) and (b)(1) of this section,
converting the responses into
concentration units, and calculating the
standard deviation. Determine the
detection limit by multiplying the
standard deviation by 3 and subtracting
it from the average. Determine the
reporting limit by multiplying the
standard deviation by 10 and
subtracting it from the average.
(i) Determine the ICP–MS (or ICP–
OES) instrumental detection limit (ng/L)
by measuring at least seven blank
samples made up of the reagents from
paragraph (a) of this section.
(ii) Determine the method detection
limit (mg/m3 of flow) by measuring at
least seven reactor blank samples taken
as described in § 1065.1119(d).
■ 267. Amend subpart L by adding a
new center header ‘‘SMOKE OPACITY’’
after the newly added § 1065.1121 and
adding §§ 1065.1123, 1065.1125, and
1065.1127 under the new center header
to read as follows:
Smoke Opacity
§ 1065.1123 General provisions for
determining exhaust opacity.
The provisions of § 1065.1125
describe system specifications for
measuring percent opacity of exhaust
for all types of engines. The provisions
of § 1065.1127 describe how to use such
a system to determine percent opacity of
engine exhaust for applications other
than locomotives. See 40 CFR 1033.525
for measurement procedures for
locomotives.
§ 1065.1125
system.
Exhaust opacity measurement
Smokemeters measure exhaust
opacity using full-flow open-path light
extinction with a built-in light beam
across the exhaust stack or plume.
Prepare and install a smokemeter
system as follows:
(a) Except as specified in paragraph
(d) of this section, use a smokemeter
capable of providing continuous
measurement that meets the following
specifications:
(1) Use an incandescent lamp with a
color temperature between (2800 and
3250) K or a different light source with
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Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
a spectral peak between (550 and 570)
nm.
(2) Collimate the light beam to a
nominal diameter of 3 centimeters and
maximum divergence angle of 6 degrees.
(3) Include a photocell or photodiode
as a detector. The detector must have a
maximum spectral response between
(550 and 570) nm, with less than 4
percent of that maximum response
below 430 nm and above 680 nm. These
specifications correspond to visual
perception with the human eye.
(4) Use a collimating tube with an
aperture that matches the diameter of
the light beam. Restrict the detector to
viewing within a 16 degree included
angle.
(5) Optionally use an air curtain
across the light source and detector
window to minimize deposition of
smoke particles, as long as it does not
measurably affect the opacity of the
sample.
(6) The diagram in the following
figure illustrates the smokemeter
configuration:
Figure 1 to paragraph (a)(6) of
§ 1065.1125—Smokemeter Diagram
Collimated Light from Source
l
I
~~~~====n:~
-
-
-
-
-
-
-
-
.,,,.. ,....."\J-J
.
---------
I l\.
Detector
Light
Source
,;,
/'
"
Collimating Lens
(b) Smokemeters for locomotive
applications must have a full-scale
response time of 0.5 seconds or less.
Smokemeters for locomotive
applications may attenuate signal
responses with frequencies higher than
10 Hz with a separate low-pass
electronic filter that has the following
performance characteristics:
(1) Three decibel point: 10 Hz.
(2) Insertion loss: (0.0 ±0.5) dB.
(3) Selectivity: 12 dB down at 40 Hz
minimum.
(4) Attenuation: 27 dB down at 40 Hz
minimum.
(c) Configure exhaust systems as
follows for measuring exhaust opacity:
(1) For locomotive applications:
(i) Optionally add a stack extension to
the locomotive muffler.
(ii) For in-line measurements, the
smokemeter is integral to the stack
extension.
(iii) For end-of-line measurements,
mount the smokemeter directly at the
end of the stack extension or muffler.
(iv) For all testing, minimize distance
from the optical centerline to the
muffler outlet; in no case may it be more
than 300 cm. The maximum allowable
distance of unducted space upstream of
the optical centerline is 50 cm, whether
the unducted portion is upstream or
downstream of the stack extensions.
(2) Meet the following specifications
for all other applications:
(i) For in-line measurements, install
the smokemeter in an exhaust pipe
segment downstream of all engine
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components. This will typically be part
of a laboratory configuration to route the
exhaust to an analyzer. The exhaust
pipe diameter must be constant within
3 exhaust pipe diameters before and
after the smokemeter’s optical
centerline. The exhaust pipe diameter
may not change by more than a 12degree half-angle within 6 exhaust pipe
diameters upstream of the smokemeter’s
optical centerline.
(ii) For end-of-line measurements
with systems that vent exhaust to the
ambient, add a stack extension and
position the smokemeter such that its
optical centerline is (2.5 ±0.625) cm
upstream of the stack extension’s exit.
Configure the exhaust stack and
extension such that at least the last 60
cm is a straight pipe with a circular
cross section with an approximate
inside diameter as specified in the
following table:
TABLE 1 TO PARAGRAPH (c)(2)(ii) OF
§ 1065.1125—APPROXIMATE
EXHAUST PIPE DIAMETER BASED ON
ENGINE POWER—Continued
Maximum rated power
kW≥ 375 ...............................
Approximate
exhaust pipe
diameter
(mm)
152
(iii) For both in-line and end-of-line
measurements, install the smokemeter
so its optical centerline is (3 to 10)
meters further downstream than the
point in the exhaust stream that is
farthest downstream considering all the
following components: exhaust
manifolds, turbocharger outlets, exhaust
aftertreatment devices, and junction
points for combining exhaust flow from
multiple exhaust manifolds.
(3) Orient the light beam
perpendicular to the direction of
TABLE 1 TO PARAGRAPH (c)(2)(ii) OF exhaust flow. Install the smokemeter so
§ 1065.1125—APPROXIMATE
EX- it does not influence exhaust flow
HAUST PIPE DIAMETER BASED ON distribution or the shape of the exhaust
plume. Set up the smokemeter’s optical
ENGINE POWER
path length as follows:
(i) For locomotive applications, the
Approximate
exhaust
pipe
optical
path length must be at least as
Maximum rated power
diameter
wide as the exhaust plume.
(mm)
(ii) For all other applications, the
optical path length must be the same as
kW<40 ..................................
38
40≤kW<75 ............................
50 the diameter of the exhaust flow. For
75≤kW<150 ..........................
76 noncircular exhaust configurations, set
150≤kW<225 ........................
102 up the smokemeter such that the light
225≤kW<375 ........................
127 beam’s path length is across the longest
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tkelley on DSK125TN23PROD with RULES2
Optical Component for
Limiting Viewing Angle
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
axis with an optical path length equal to
the hydraulic diameter of the exhaust
flow.
(4) The smokemeter must not interfere
with the engine’s ability to meet the
exhaust backpressure requirements in
§ 1065.130(h).
(5) For engines with multiple exhaust
outlets, measure opacity using one of
the following methods:
(i) Join the exhaust outlets together to
form a single flow path and install the
smokemeter (3 to 10) m downstream of
the point where the exhaust streams
converge or the last exhaust
aftertreatment device, whichever is
farthest downstream.
(ii) Install a smokemeter in each of the
exhaust flow paths. Report all measured
values. All measured values must
comply with standards.
(6) The smokemeter may use purge air
or a different method to prevent carbon
or other exhaust deposits on the light
source and detector. Such a method
used with end-of-line measurements
may not cause the smoke plume to
change by more than 0.5 cm at the
smokemeter. If such a method affects
the smokemeter’s optical path length,
follow the smokemeter manufacturer’s
instructions to properly account for that
effect.
(d) You may use smokemeters
meeting alternative specifications as
follows:
(1) You may use smokemeters that use
other electronic or optical techniques if
they employ substantially identical
measurement principles and produce
substantially equivalent results.
(2) You may ask us to approve the use
of a smokemeter that relies on partial
flow sampling. Follow the instrument
manufacturer’s installation, calibration,
operation, and maintenance procedures
if we approve your request. These
procedures must include correcting for
any change in the path length of the
exhaust plume relative to the diameter
of the engine’s exhaust outlet.
tkelley on DSK125TN23PROD with RULES2
§ 1065.1127 Test procedure for
determining percent opacity.
The test procedure described in this
section applies for everything other than
locomotives. The test consists of a
sequence of engine operating points on
an engine dynamometer to measure
exhaust opacity during specific engine
operating modes to represent in-use
operation. Measure opacity using the
following procedure:
(a) Use the equipment and procedures
specified in this part 1065.
(b) Calibrate the smokemeter as
follows:
(1) Calibrate using neutral density
filters with approximately 10, 20, and
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40 percent opacity. Confirm that the
opacity values for each of these
reference filters are NIST-traceable
within 185 days of testing, or within 370
days of testing if you consistently
protect the reference filters from light
exposure between tests.
(2) Before each test and optionally
during engine idle modes, remove the
smokemeter from the exhaust stream, if
applicable, and calibrate as follows:
(i) Zero. Adjust the smokemeter to
give a zero response when there is no
detectable smoke.
(ii) Linearity. Insert each of the
qualified reference filters in the light
path perpendicular to the axis of the
light beam and adjust the smokemeter to
give a result within 1 percentage point
of the named value for each reference
filter.
(c) Prepare the engine, dynamometer,
and smokemeter for testing as follows:
(1) Set up the engine to run in a
configuration that represents in-use
operation.
(2) Determine the smokemeter’s
optical path length to the nearest mm.
(3) If the smokemeter uses purge air
or another method to prevent deposits
on the light source and detector, adjust
the system according to the system
manufacturer’s instructions and activate
the system before starting the engine.
(4) Program the dynamometer to
operate in torque-control mode
throughout testing. Determine the
dynamometer load needed to meet the
cycle requirements in paragraphs
(d)(4)(ii) and (iv) of this section.
(5) You may program the
dynamometer to apply motoring assist
with negative flywheel torque, but only
during the first 0.5 seconds of the
acceleration events in paragraphs
(d)(4)(i) and (ii) of this section. Negative
flywheel torque may not exceed 13.6
N·m.
(d) Operate the engine and
dynamometer over repeated test runs of
the duty cycle illustrated in Figure 1 of
this appendix. As noted in the figure,
the test run includes an acceleration
mode from points A through F in the
figure, followed by a lugging mode from
points I to J. Detailed specifications for
testing apply as follows:
(1) Continuously record opacity,
engine speed, engine torque, and
operator demand over the course of the
entire test at 10 Hz; however, you may
interrupt measurements to recalibrate
during each idle mode.
(2) Precondition the engine by
operating it for 10 minutes at maximum
mapped power.
(3) Operate the engine for (5.0 to 5.5)
minutes at warm idle speed, ƒnidle, with
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4695
load set to Curb Idle Transmission
Torque.
(4) Operate the engine and
dynamometer as follows during the
acceleration mode:
(i) First acceleration event—AB.
Partially increase and hold operator
demand to stabilize engine speed briefly
at (200 ±50) r/min above ƒnidle. The start
of this acceleration is the start of the test
(t = 0 s).
(ii) Second acceleration event—CD.
As soon as measured engine speed is
within the range specified in paragraph
(d)(4)(i) of this section, but not more
than 3 seconds after the start of the test,
rapidly set and hold operator demand at
maximum. Operate the dynamometer
using a preselected load to accelerate
engine speed to 85 percent of maximum
test speed, ƒntest, in (5 ±1.5) seconds. The
engine speed throughout the
acceleration must be within ±100 r/min
of a target represented by a linear
transition between the low and high
engine speed targets.
(iii) Transition—DEF. As soon as
measured engine speed reaches 85
percent of ƒntest, rapidly set and hold
operator demand at minimum and
simultaneously apply a load to
decelerate to intermediate speed in (0.5
to 3.5) seconds. Use the same load
identified for the acceleration event in
paragraph (d)(4)(iv) of this section.
(iv) Third acceleration event—FGH.
Rapidly set and hold operator demand
at maximum when the engine is within
±50 r/min of intermediate speed.
Operate the dynamometer using a
preselected load to accelerate engine
speed to at least 95 percent of ƒntest in
(10 ±2) seconds.
(5) Operate the engine and
dynamometer as follows during the
lugging mode:
(i) Transition—HI. When the engine
reaches 95 percent of ƒntest, keep
operator demand at maximum and
immediately set dynamometer load to
control the engine at maximum mapped
power. Continue the transition segment
for (50 to 60) seconds. For at least the
last 10 seconds of the transition
segment, hold engine speed within ±50
r/min of ƒntest and power at or above 95
percent of maximum mapped power.
Conclude the transition by increasing
dynamometer load to reduce engine
speed as specified in paragraph
(d)(4)(iii) of this section, keeping
operator demand at maximum.
(ii) Lugging—IJ. Apply dynamometer
loading as needed to decrease engine
speed from 50 r/min below fntest to
intermediate speed in (35 ±5) seconds.
The engine speed must remain within
±100 r/min of a target represented by a
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(1) Divide each test run into test
segments. Each successive test segment
starts when the preceding segment ends.
Identify the test segments based on the
following criteria:
(i) The idle mode specified in
paragraph (d)(3) of this section for the
first test run starts immediately after
engine preconditioning is complete. The
idle mode for later test runs must start
within 60 seconds after the end of the
previous test run as specified in
paragraph (d)(6) of this section. The idle
mode ends when operator demand
increases for the first acceleration event
(Points A and B).
(ii) The first acceleration event in
paragraph (d)(4)(i) of this section ends
when operator demand is set to
maximum for the second acceleration
event (Point C).
(iii) The second acceleration event in
paragraph (d)(4)(ii) of this section ends
when the engine reaches 85 percent of
maximum test speed, ƒntest, (Point D) and
linear transition between the low and
high engine speed targets.
(6) Return the dynamometer and
engine controls to the idle position
described in paragraph (d)(3) of this
section within 60 seconds of completing
the lugging mode.
(7) Repeat the procedures in
paragraphs (d)(3) through (6) of this
section as needed to complete three
valid test runs. If you fail to meet the
specifications during a test run,
continue to follow the specified duty
cycle before starting the next test run.
(8) Shut down the engine or remove
the smokemeter from the exhaust stream
to verify zero and linearity. Void the test
if the smokemeter reports more than 2
percent opacity for the zero verification,
or if the smokemeter’s error for any of
the linearity checks specified in
paragraph (b)(2) of this section is more
than 2 percent.
(e) Analyze and validate the test data
as follows:
= l00. ( l
Kstd
_ (l _
operator demand is set to minimum
(Point E).
(iv) The transition period in
paragraph (d)(4)(iii) of this section ends
when operator demand is set to
maximum (Point F).
(v) The third acceleration event in
paragraph (d)(4)(iv) of this section ends
when engine speed reaches 95 percent
of ƒntest (Point H).
(vi) The transition period in
paragraph (d)(5)(i) of this section ends
when engine speed first decreases to a
point more than 50 r/min below ƒntest
(Point I).
(vii) The lugging mode in paragraph
(d)(5)(ii) of this section ends when the
engine reaches intermediate speed
(Point J).
(2) Convert measured instantaneous
values to standard opacity values, kstd,
based on the appropriate optical path
length specified in Table 1 of
§ 1065.1125 using the following
equation:
lstd )
Kmeas)lmeas
100
Eq. 1065.1127-1
(3) Select opacity results from
corrected measurements collected
across test segments as follows:
(i) Divide measurements from
acceleration and lugging modes into
half-second intervals. Determine average
opacity values during each half-second
interval.
(ii) Identify the 15 highest half-second
values during the acceleration mode of
each test run.
(iii) Identify the five highest halfsecond values during the lugging mode
of each test run.
(iv) Identify the three overall highest
values from paragraphs (e)(3)(ii) and (iii)
of this section for each test run.
(f) Determine percent opacity as
follows:
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= 100 · (1 -
Frm 00402
kmeas = 14.1%
lstd = 38 mm
lmeas = 41 mm
38) = 13.1 %
14.1 41
( 1 - lOO)
(1) Acceleration. Determine the
percent opacity for the acceleration
mode by calculating the average of the
45 readings from paragraph (e)(3)(ii) of
this section.
(2) Lugging. Determine the percent
opacity for the lugging mode by
calculating the average of the 15
readings from paragraph (e)(3)(iii) of
this section.
(3) Peak. Determine the percent
opacity for the peaks in either
acceleration or lugging mode by
calculating the average of the 9 readings
from paragraph (e)(3)(iv) of this section.
(g) Submit the following information
in addition to what is required by
§ 1065.695:
PO 00000
Example for an engine < 40 kW:
Fmt 4701
Sfmt 4700
(1) Exhaust pipe diameter(s).
(2) Measured maximum exhaust
system backpressure over the entire test.
(3) Most recent date for establishing
that each of the reference filters from
paragraph (b) of this section are NISTtraceable.
(4) Measured smokemeter zero and
linearity values after testing.
(5) 10 Hz data from all valid test runs.
(h) The following figure illustrates the
dynamometer controls and engine
speeds for exhaust opacity testing:
Figure 1 to paragraph (h) of §
1065.1127—Schemati of Smoke Opacity
Duty Cycle
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ER24JA23.144
tkelley on DSK125TN23PROD with RULES2
Kstd
lstd = standard optical path length
corresponding with engine power, in
millimeters.
lmeas = the smokemeter’s optical path length,
in millimeters.
ER24JA23.143
Where:
kstd = standard instantaneous percent opacity.
kmeas = measured instantaneous percent
opacity.
tkelley on DSK125TN23PROD with RULES2
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/F
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=
=
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(0.5 to 3.5) s I.__ (10 ±2) s
(50 to 60) s _____...__ _ _ _ __
~
Curb idle speed at
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1-+I
(5.0 to 5.5) min---+!
(5 ± 1.5) s
I+-
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Time
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-------.1...--
4697
§§ 1065.1131 through 1065.1145 under
E:\FR\FM\24JAR2.SGM
AFTERTREATMENT AGING’’ after the
newly added § 1065.1127 and adding
PO 00000
~
Zero operator demand
ER24JA23.145
eJl
~~
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
01:01 Jan 24, 2023
268. Amend subpart L by adding a
new center header ‘‘ACCELERATED
■
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Maximum operator demand
4698
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
the new center header to read as
follows:
Accelerated Aftertreatment Aging
tkelley on DSK125TN23PROD with RULES2
§ 1065.1131 General provisions related to
accelerated aging of compression-ignition
aftertreatment for deterioration factor
determination.
Sections 1065.1131 through
1065.1145 specify procedures for aging
compression-ignition engine
aftertreatment systems in an accelerated
fashion to produce an aged
aftertreatment system for durability
demonstration. Determine the target
number of hours that represents useful
life for an engine family as described in
the standard setting part. The method
described is a procedure for translating
field data that represents a given
application into an accelerated aging
cycle for that specific application, as
well as methods for carrying out aging
using that cycle. The procedure is
intended to be representative of field
aging, includes exposure to elements of
both thermal and chemical aging, and is
designed to achieve an acceleration of
aging that is ten times a dynamometer
or field test (1,000 hours of accelerated
aging is equivalent to 10,000 hours of
standard aging).
(a) Development of an applicationspecific accelerated aging cycle
generally consists of the following steps:
(1) Gathering and analysis of input
field data.
(2) Determination of key components
for aging.
(3) Determination of a thermal
deactivation coefficient for each key
component.
(4) Determination of potential aging
modes using clustering analysis.
(5) Down-selection of final aging
modes.
(6) Incorporation of regeneration
modes (if necessary).
(7) Cycle generation.
(8) Calculation of thermal
deactivation.
(9) Cycle scaling to reach thermal
deactivation.
(10) Determination of oil exposure
rates.
(11) Determination of sulfur exposure
rates.
(b) There are two methods for using
field data to develop aging cycles, as
described in § 1065.1139(b)(1) and (2).
Method selection depends on the type
of field data available. Method 1 directly
uses field data to generate aging modes,
while Method 2 uses field data to
weight appropriate regulatory duty
cycles that are used for emissions
certification.
(c) Carry out accelerated aging on
either a modified engine platform or a
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reactor-based burner platform. The
requirements for these platforms are
described in § 1065.1141 for engine
bench aging and § 1065.1143 for burnerbased bench aging.
§ 1065.1133 Application selection, data
gathering, and analysis.
This section describes the gathering
and analysis of the field generated data
that is required for generation of the
data cycle. Gather data for the
determination of aftertreatment
exposure to thermal, lubricating oil, and
sulfur related aging factors. You are not
required to submit this data as part of
your application, but you must make
this data available if we request it.
(a) Field data target selection. Use
good engineering judgment to select one
or more target applications for gathering
of input field data for the accelerated
aging cycle generation that represent a
greater than average exposure to
potential field aging factors. It should be
noted that the same application may not
necessarily represent the worst case for
all aging factors. If sufficient data is not
available to make this determination
with multiple applications, you may
select the application that is expected to
have the highest sales volume for a
given engine family.
(1) Thermal exposure. We recommend
that you select applications for a given
engine family that represent the 90th
percentile of exposure to thermal aging.
For example, if a given engine family
incorporates a periodic infrequent
regeneration event that involves
exposure to higher temperatures than
are observed during normal (nonregeneration) operation, we recommend
that you select an application wherein
the total duration of the cumulative
regeneration events is at the 90th
percentile of expected applications for
that family. For an engine that does not
incorporate a distinct regeneration
event, we recommend selecting an
application that represents the 90th
percentile in terms of the overall
average temperature.
(2) Oil exposure. Use a combination of
field and laboratory measurements to
determine an average rate of oil
consumption in grams per hour that
reaches the exhaust. You may use the
average total oil consumption rate of the
engine if you are unable to determine
what portion of the oil consumed
reaches the exhaust aftertreatment.
(3) Sulfur exposure. The total sulfur
exposure is the sum of fuel- and oilrelated sulfur. Oil-related sulfur will be
accounted for in the acceleration of oil
exposure directly. We recommend that
you determine fuel-related sulfur
exposure by selecting an application
PO 00000
Frm 00404
Fmt 4701
Sfmt 4700
that represents the 90th percentile of
fuel consumption. Use good engineering
judgment to determine that average rate
of fuel consumption for the target
application. You may use a combination
of field and laboratory measurements to
make this determination. Calculate the
average rate of fuel-related sulfur
exposure in grams per hour from the
average rate of fuel consumption
assuming a fuel sulfur level of 10 ppm
by weight.
(b) Application data gathering. Use
good engineering judgment to gather
data from one or more field vehicles to
support the accelerated aging cycle
generation. We recommend that you
gather data at a recording frequency of
1 Hz. The type of data that you gather
will depend on the method you plan to
use for cycle generation. Record both
the data and the number of engine
operating hours which that data
represents regardless of method, as this
information will be used to scale the
cycle calculations. Use good engineering
judgment to ensure that the amount of
data recorded provides an accurate
representation of field operation for the
target application. If your application
includes a periodic regeneration event,
you must record multiple events to
ensure that you have accurately
captured the variation of those events.
We recommend that you record at least
300 hours of field operation, and at least
3 different regeneration events if
applicable.
(1) When using Method 1, direct field
data use, as described in
§ 1065.1139(b)(1), record data for
exhaust flow rate and at least one
representative inlet temperature for each
major aftertreatment system catalyst
component, such as a diesel oxidation
catalyst (DOC), diesel particulate filter
(DPF), or selective catalytic reduction
(SCR) catalyst. If a given catalyst
component has multiple substrates
installed directly in sequence, it is
sufficient to record only the inlet
temperature for the first catalyst
substrate in the sequence. It is not
necessary to record separate
temperatures for substrates that are
‘‘zone-coated’’ with multiple catalyst
functions. Record a representative outlet
temperature for any major catalyst
component that is used to elevate the
temperature of downstream
components. This could be the inlet of
the next major component if that would
be representative. We recommend that
you record engine fuel rate to assist in
the determination of sulfur exposure
rates, but you may use other data for
this purpose.
(2) When using Method 2, weighting
of certification cycles, as described
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24JAR2
§ 1065.1139(b)(2), record data for engine
speed and engine load. Record sufficient
ECM load parameters to determine a
torque value that can be compared
directly to engine torque as measured in
the laboratory. You may optionally use
ECM fuel rate measurements to
determine load, but only if the same
measurements can also be performed
during laboratory testing on certification
test cycles using sensors with
comparable response characteristics. For
example, you could use ECM fuel
consumption rates for both field data
and during laboratory tests.
(i) Optionally, as an alternative to the
parameters required in this paragraph
(b)(2), you may use a system exhaust
temperature measurement to represent
load. This requires one recorded
temperature that represents the
aftertreatment system. We recommend
that you use a temperature recorded at
the outlet of the first major catalyst
component. If you choose to use this
option, you must use the same
temperature sensor for both field and
laboratory measurements. Do not
compare measurements between onengine production temperature sensors
with laboratory temperature sensors.
(ii) Optionally, as an alternative to the
parameters required in this paragraph
(b)(2), you may use exhaust flow and
temperature measurements recorded in
the field to support Method 2
calculations. Only one recorded
temperature that represents the
aftertreatment system is needed in this
case. We recommend that you use a
temperature recorded at the outlet of the
first major catalyst component. Do not
compare measurements between onengine production temperature sensors
with laboratory temperature sensors.
(3) If you have an aftertreatment
system which involves periodic
regeneration events where the
temperature is raised above levels
observed during normal operation, you
must record data to characterize each
such event. Data must be recorded at a
frequency of at least 1 Hz, and you must
record the exhaust flow rate and inlet
temperature of each key catalyst
component that will experience
elevated temperatures during the
regeneration. In addition, record a flag
or variable that can be used to
determine the beginning and end of a
regeneration event. You must record at
least three such events to allow
determination of the average
regeneration profile. If you have
multiple types of regeneration events
which influence different catalyst
components in the system, you must
record this data for each type of event
separately. Use good engineering
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judgment to determine the average
duration of each type of regeneration
event, and the average interval of time
between successive regeneration events
of that type. You may use the data
recorded for this cycle determination, or
any other representative data to
determine average regeneration duration
or regeneration interval. These values
may be determined from the analysis
used to determine emission adjustments
to account for infrequent regeneration of
aftertreatment devices in § 1065.680.
§ 1065.1135 Determination of key
aftertreatment system components.
Most compression-ignition engine
aftertreatment systems contain multiple
catalysts, each with their own aging
characteristics. However, in the
accelerated aging protocol the system
will be aged as a whole. Therefore, it is
necessary to determine which catalyst
components are the key components
that will be used for deriving and
scaling the aging cycle.
(a) The primary aging catalyst in an
aftertreatment system is the catalyst that
is directly responsible for the majority
of NOX reduction, such as a urea SCR
catalyst in a compression ignition
aftertreatment system. This catalyst will
be used as the basis for cycle generation.
If a system contains multiple SCR
catalysts that are separated by other heat
generating components that would
result in a different rate of heat
exposure, then each SCR catalyst must
be tracked separately. Use good
engineering judgment to determine
when there are multiple primary
catalyst components. An example of this
would be a light-off SCR catalyst placed
upstream of a DOC which is used to
generate heat for regeneration and is
followed by a DPF and a second
downstream SCR catalyst. In this case,
both the light-off SCR and the
downstream SCR would have very
different thermal history, and therefore
must be tracked separately. In
applications where there is no SCR
catalyst in the aftertreatment system, the
primary catalyst is the first oxidizing
catalyst component in the system which
is typically a DOC or catalyzed DPF.
(b) The secondary aging catalyst in an
aftertreatment system is the catalyst that
is intended to either alter exhaust
characteristics or generate elevated
temperature upstream of the primary
catalyst. An example of a secondary
component catalyst would be a DOC
placed upstream of an SCR catalyst,
with or without a DPF in between.
PO 00000
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Sfmt 4700
4699
§ 1065.1137 Determination of thermal
reactivity coefficient.
This section describes the method for
determining the thermal reactivity
coefficient(s) used for thermal heat load
calculation in the accelerated aging
protocol.
(a) The calculations for thermal
degradation are based on the use of an
Arrhenius rate law function to model
cumulative thermal degradation due to
heat exposure. Under this model, the
thermal aging rate constant, k, is an
exponential function of temperature
which takes the form shown in the
following equation:
Ea
k =A• e-R-T
Eq. 1065.1137-1
Where:
A = frequency factor or pre-exponential
factor.
Ea = thermal reactivity coefficient in kJ/mol.
R = molar gas constant.
T = catalyst temperature in K.
(b) The process of determining Ea
begins with determining what catalyst
characteristic will be tracked as the
basis for measuring thermal
deactivation. This metric varies for each
type of catalyst and may be determined
from the experimental data using good
engineering judgment. We recommend
the following metrics; however, you
may also use a different metric based on
good engineering judgment:
(1) Copper-based zeolite SCR. Total
ammonia storage capacity is a key aging
metric for copper-zeolite SCR catalysts,
and they typically contain multiple
types of storage sites. It is typical to
model these catalysts using two
different storage sites, one of which is
more active for NOX reduction, as this
has been shown to be an effective metric
for tracking thermal aging. In this case,
the recommended aging metric is the
ratio between the storage capacity of the
two sites, with more active site being in
the denominator.
(2) Iron-based zeolite SCR. Total
ammonia storage capacity is a key aging
metric for iron-zeolite SCR catalysts
using a single storage site at 250 °C for
tracking thermal aging.
(3) Vanadium SCR. Vanadium-based
SCR catalysts do not feature a high level
of ammonia storage like zeolites,
therefore NOX reduction efficiency at
lower temperatures in the range of 250
°C is the recommended metric for
tracking thermal aging.
(4) Diesel oxidation catalysts.
Conversion rate of NO to NO2 at 200 °C
is the key aging metric for tracking
thermal aging for DOCs which are used
to optimize exhaust characteristics for a
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4700
- -dfl = k . ( fl dt
flEQ
)m
Eq. 1065.1137-2
tkelley on DSK125TN23PROD with RULES2
Where:
W = aging metric.
k = thermal aging rate constant for a given
temperature.
WEQ = aging metric at equilibrium (set to 0
unless there is a known activity
minimum).
m = model order (the model order should be
set at the lowest value that best fits the
data at all temperatures, minimum = 1).
(e) Using the data pairs of temperature
and thermal aging rate constant, k, from
paragraph (c)(2) of this section,
determine the thermal reactivity
coefficient, Ea, by performing a
regression analysis of the natural log of
k versus the inverse of temperature, T,
in Kelvin. Determine Ea from the slope
of the resulting line using the following
equation:
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Jkt 259001
Ea
m
= -R
Eq. 1065.1137-3
Where:
m = the slope of the regression line of ln(k)
versus 1/T.
R = molar gas constant.
§ 1065.1139
Aging cycle generation.
Generation of the accelerated aging
cycle for a given application involves
analysis of the field data to determine a
set of aging modes that will represent
that field operation. There are two
methods of cycle generation, each of
which is described separately below.
Method 1 involves the direct
application of field data and is used
when the recorded data includes
sufficient exhaust flow and temperature
data to allow for determination of aging
conditions directly from the field data
set and must be available for all of the
key components. Method 2 is meant to
be used when insufficient flow and
temperature data is available from the
field data. In Method 2, the field data is
used to weight a set of modes derived
from the laboratory certification cycles
for a given application. These weighted
modes are then combined with
laboratory recorded flow and
temperatures on the certification cycles
to derive aging modes. There are two
different cases to consider for aging
cycle generation, depending on whether
or not a given aftertreatment system
incorporates the use of a periodic
regeneration event. For the purposes of
this section, a ‘‘regeneration’’ is any
event where the operating temperature
of some part of the aftertreatment
system is raised beyond levels that are
observed during normal (nonregeneration) operation. The analysis of
regeneration data is considered
separately from normal operating data.
(a) Cycle generation process overview.
The process of cycle generation begins
with the determination of the number of
bench aging hours. The input into this
calculation is the number of real or field
hours that represent the useful life for
the target application. This could be
given as a number of hours or miles, and
for miles, the manufacturer must use
field data and good engineering
judgment to translate this to an
equivalent number of operating hours
for the target application. The target for
the accelerated aging protocol is a 10time acceleration of the aging process,
therefore the total number of aging
hours is always set at useful life hours
divided by 10. For example, if an onhighway heavy duty engine has a full
useful life of 750,000 miles and this is
determined to be represented by 24,150
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Fmt 4701
Sfmt 4700
field hours, the target duration for the
DAAAC protocol for this application
would be 2,415 bench-aging hours. The
2,415 hours will then be divided among
different operating modes that will be
arranged to result in repetitive
temperature cycling over that period.
For systems that incorporate periodic
regeneration, the total duration will be
split between regeneration and normal
(non-regeneration) operation. The
analysis of normal operation data is
given in paragraph (b) of this section.
The analysis of regeneration data is
given in paragraph (c) of this section.
(b) Analysis of normal (nonregeneration) operating data. This
analysis develops a reduced set of aging
modes that represent normal operation.
As noted earlier, there are two methods
for conducting this analysis, based on
the data available.
(1) Method 1—Direct clustering. Use
Method 1 when sufficient exhaust flow
and temperature data are available
directly from the field data. The data
requirements for Method 1 are described
in § 1065.1133(b)(1). The method
involves three steps: clustering analysis,
mode consolidation, and cycle building.
(i) The primary method for
determining modes from a field data set
involves the use of k-means clustering.
K-means clustering is a method where a
series of observations is partitioned into
set of clusters of ‘‘similar’’ data points,
where every observation is a member of
a cluster with the nearest mean, which
is referred to as the centroid of that
cluster. The number of clusters is a
parameter of the analysis, and the kmeans algorithm generally seeks an
optimal number of clusters to minimize
the least-squares distance of all points to
their respective centroids. There are a
number of different commercially
available software programs to perform
k-means clustering, as well as freely
available algorithm codes. K-means
clustering can arrive at many different
solutions, and we are providing the
following guidance to help select the
optimal solution for use in accelerated
aging cycle generation. The process
involves analyzing the data multiple
time using an increasing number of
clusters for each analysis. Use at least 5
clusters, and we recommend developing
solutions for the range between 5 and 8
clusters, although you may use more if
desired. Each cluster is a potential aging
mode with a temperature and flow rate
defined by the centroid. More clusters
result in more aging modes, although
this number may be reduced later via
model consolidation.
(ii) The cubic clustering criteria (CCC)
is a metric calculated for each solution
having a different number of clusters.
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downstream SCR system. HC reduction
efficiency (as measured using ethylene)
at 200 °C is the key aging metric for
DOCs which are part of a system that
does not contain an SCR catalyst for
NOX reduction. This same guidance
applies to an oxidation catalyst coated
onto the surface of a DPF, if there is no
other DOC in the system.
(c)(1) Use good engineering judgment
to select at least three different
temperatures to run the degradation
experiments at. We recommend
selecting these temperatures to
accelerated thermal deactivation such
that measurable changes in the aging
metric can be observed at multiple time
points over the course of no more than
50 hours. Avoid temperatures that are
too high to prevent rapid catalyst failure
by a mechanism that does not represent
normal aging. An example of
temperatures to run the degradation
experiment at for a small-pore copper
zeolite SCR catalyst is 600 °C, 650 °C,
and 725 °C.
(2) For each temperature selected,
perform testing to assess the aging
metric at different times. These time
intervals do not need to be evenly
spaced and it is typical to run these
experiments using increasing time
intervals (e.g., after 2, 4, 8, 16, and 32
hours). Use good engineering judgment
to stop each temperature experiment
after sufficient data has been generated
to characterize the shape of the
deactivation behavior at a given
temperature.
(d) Generate a fit of the deactivation
data generated in paragraph (b) of this
section at each temperature using the
generalized deactivation equation:
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The computation of CCC is complex and
described in more detail in the
following reference. The CCC
computation is normally available as
one of the metrics in commercially
available software packages that can be
used for k-means clustering. The
optimal solution is typically the one
with the number of clusters
corresponding to the highest CCC.
(iii) Check each solution, starting with
the one with the highest CCC to
determine if it satisfies the following
requirements:
(A) No more than one cluster contains
fewer than 3% of the data points.
(B) The temperature ratio between the
centroid with the maximum
temperature and the centroid with the
minimum temperature is at least 1.6 for
clusters containing more than 3% of the
data points.
(C) If that solution does not satisfy
these requirements move to the solution
with the next highest CCC.
(iv) The process described in
paragraph (c)(1)(iii) of this section
generally works well for most data sets,
but if you have difficulty with the CCC
metric in a particular data set, use good
engineering judgment to leverage
additional criteria to help the downselection process. Examples of alternate
clustering metrics include a DaviesBouldin Index (optimizing on the
minimum value) or a Calinski-Harabasz
Index (optimize on the maximum
value).
(v) The initial candidate mode
conditions are temperature and flow
rate combinations that are the centroids
for each cluster from the analysis in
paragraph (c)(1)(iii) of this section. As
part of the analysis, you must also
determine the 10th percentile and 90th
percentile temperatures for each cluster.
These additional values may be needed
later for the cycle heat load tuning
process described in § 1065.1143.
(vi) The mode weight factor for a
given cluster is the fraction data points
contained within that cluster.
(2) Method 2—Cluster-based
weighting of certification cycle modes.
Use Method 2 if there is insufficient
exhaust flow and temperature data from
the field at the time the cycle is being
developed. The data requirements for
4701
Method 2 are described in
§ 1065.1133(b)(2). You also need
laboratory data recorded in the form of
1 Hz data sets for the regulatory duty
cycles you are certifying to for your
application as described in the standard
setting part. Include exhaust flow rate
and the inlet temperature for each key
catalyst component in the laboratory
data sets, as described in paragraph (e)
of this section. The laboratory data sets
must also include parameters that match
the field data as described in
§ 1065.1133(b)(2), which will be used to
facilitate the clustering analysis.
(i) Perform k-means clustering is
described in § 1065.1133(b)(1) but using
data sets containing the two parameters
recorded in the field data sets. For
example, you might use speed and
torque, as recorded both in the field and
the laboratory for Method 2 clustering.
(ii) Determine the fraction of points
from each of the regulatory laboratory
duty-cycles that are within each cluster,
in addition to the overall fraction of
points from the entire data set.
(iii) For each cycle, calculate a square
sum error, SSE, as follows:
N
SSE=
L(
Cycleprobi - RefDataprobi)2
i=1
Eq. 1065.1139-1
Where:
di = dissimilarity for a given regulatory cycle,
i.
dj = dissimilarity for a given regulatory cycle,
j.
(B) For example, for three duty cycles,
calculate w1 as follows:
{ill
✓N
Eq. 1065.1139-2
tkelley on DSK125TN23PROD with RULES2
Where:
SSE = sum square error from Eq. 1065.1139–
2.
N
Ò = total number of clusters.
(v) If you have more than one
regulatory duty cycle, weight the
regulatory cycles.
(A) Determine the weighting factors
for a given regulatory cycle, wi, by
solving a system of equations:
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Jkt 259001
(C) Calculate subsequent wi values
after calculating w1 as follows:
Wj
=
d1
W1
·d1
Eq. 1065.1139-5
(D) Calculate the sum of the weighting
factors to verify that they are equal to
one.
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(vi) For each regulatory cycle
determine the average exhaust flow and
the average inlet temperature for each
key catalyst. Determine the 25th and
90th percentile inlet temperatures for
the primary catalyst and the respective
associated exhaust flow rate for each
data point.
(vii) Use the cycle weights from
paragraph (b)(2)(v) of this section and
the mode conditions from paragraph
(b)(2)(vi) of this section to generate a set
of candidate aging modes by
multiplying the cycle weight factor,
w[cycle] by 0.25 for the 25th percentile
temperature mode, 0.65 for the 50th
percentile temperature mode, and by
0.10 for the 90th percentile temperature
mode. This will generate a weighted set
of mode numbers three times the
number of regulatory cycles for the
target application. Each mode will have
a target temperature and exhaust flow
rate.
E:\FR\FM\24JAR2.SGM
24JAR2
ER24JA23.154
Where:
n = number of regulatory cycles for the
application.
ER24JA23.153
=
1 + Li*id'.
J
Eq. 1065.1139-3
ER24JA23.152
Dissimilarity
d·
ER24JA23.150 ER24JA23.151
(iv) For each cycle, calculate a
dissimilarity index as follows:
W1+ ... Wn = 1
Eq. 1065.1139-6
1
=
Wj
ER24JA23.149
Where:
i = an indexing variable that represents one
cluster.
N = total number of clusters.
Cycleprob = the fraction of points in a given
cluster, i, for the regulatory duty-cycle of
interest.
RefDataprob = the fraction of points in a given
cluster, i, for the full data set.
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
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(1) The total number of regenerations
that will be run during the accelerated
aging process will be the same as the
total number of regenerations over
useful life. Calculate this number by
dividing the total number of useful life
hours by the interval between
regenerations as determined in
§ 1065.1133(b)(3).
(2) Use the 1 Hz regeneration data to
determine an appropriate regeneration
profile. The recorded regeneration event
begins when the engine indicates it has
started regeneration using the recorded
regeneration indicator and ends when
the aftertreatment has returned back to
the normal operating temperature after
the flag indicates the regeneration is
complete.
(3) For each recorded regeneration,
calculate the cumulative deactivation,
Dt, using the equations in paragraph (e)
of this section.
(4) If you have a large number of
recorded regenerations in your data set,
select a regeneration event with a
cumulative deactivation representing
the 75th percentile of the distribution of
heat loads in your recorded data set. If
you have a smaller number of recorded
regenerations, such that you cannot
clearly identify the real distribution,
select the recorded regeneration with
the highest recorded cumulative
deactivation.
(5) This regeneration event will be
used as the regeneration profile for that
type of event during aging. The profile
should include the entire event, include
the temperature ramp and cool-down
period.
(6) The regeneration must be
conducted in the same manner as it is
run in the field. For instance, if the
regeneration temperature is generated
from an exothermic reaction by injecting
fuel in front of a DOC, this methodology
should also be used during bench aging.
(7) If part of the system is at a lower
temperature during regeneration
because it is upstream of the
temperature generating component, the
set the target temperature for the
aftertreatment system inlet to be
equivalent to the system inlet
temperature used during the highest
duration non-regeneration mode, or 350
°C, whichever is lower.
(e) Heat load calculation and tuning
for systems that have regeneration
events. Perform this procedure after the
preliminary cycles are completed for
both normal and regeneration operation.
The target cumulative deactivation is
determined from the input field data,
and then a similar calculation is
performed for the preliminary aging
cycle. If the cumulative deactivation for
the preliminary cycle does not match
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cumulative deactivation from the field
data, then the cycle is tuned over a
series of steps until the target is
matched.
(1) The deactivation for a given
catalyst is calculated for each time step
as follows:
Di
= e ( (~a Hr:td - T+2~3.1s))
Eq. 1065.1139-7
Where:
Di = incremental deactivation for time step i.
Ea = thermal reactivity coefficient for the
catalyst as determined in § 1065.1137.
R = molar gas constant in kJ/mol·K.
Tstd = standard temperature = 293.15 K.
T = catalyst temperature in K.
(2) Calculate the cumulative
deactivation, Dt, for a given catalyst over
a series of time steps, N, using the
following equation:
N
Dt
=
LDi
i=O
Eq. 1065.1139-8
Where:
i = an indexing variable that represents one
time step.
N = total number of cumulative deactivation
time steps in the data set.
Di = incremental deactivation for each time
step.
(3) Calculate the cumulative
deactivation, Dt, for the input field data
set. The time step for the calculations
should be 1 second for 1-Hz input data.
(i) First calculate Dt for the nonregeneration portion of the field data
set. For Method 2 use the 1-Hz data
from the regulatory cycles as the field
data set.
(ii) Divide the calculate field Dt by the
number of hours represented in the field
data set.
(iii) Multiply the hourly Dt by the
number of hours required to reach full
useful life. This is the target Dt,field-normi.
(iv) Multiply the total number of
regenerations for full useful life by the
cumulative deactivation Dt for the target
regeneration profile determined in
paragraph (d)(4) of this section. This is
the target Dt,field-regen.
(v) The total target cumulative
deactivation for the field data, Dt,field, is
the sum of Dt,field-normi and Dt,field-regen.
(4) Calculate the cumulative
deactivation for the candidate aging
cycle generated under paragraphs (c)
and (d) of this section as follows:
(i) Using the modes and mode
durations for normal operation
generated in paragraph (c) of this
section, calculate the cumulative
deactivation, Dt,cycle-norm, using the
E:\FR\FM\24JAR2.SGM
24JAR2
ER24JA23.156
(viii) If you have only one regulatory
cycle for your application, use the cycle
modes and weighting factors as they are
given in the standard setting part.
(3) Determination of mode total
durations. The output for either method
will be a set of mode exhaust
conditions, with an associated
weighting factor for each mode.
Multiply the mode weight factors by the
total number of normal operating (nonregenerating) hours, to get a target mode
duration for each mode. This will be
used in the heat load calculations.
(c) Mode consolidation. Sometimes
the clustering analysis process will
generate multiple modes that are very
similar to each other in temperature,
such that although they are distinct
modes they will not have a significantly
different impact on aftertreatment aging.
To reduce the complexity of the aging
cycle, you may consolidate modes that
are similar into a single mode as
described below.
(1) Consolidate any two or more
modes which have a target temperature
within 10 °C into a single mode. If you
choose to do this, the target temperature
of the single consolidated mode is the
temperature associated with the highest
weight factor mode before
consolidation. If the modes being
consolidated all have weighting factors
within 0.05 of each other, use the
highest temperature among the modes.
(2) Use the highest exhaust flow target
among the modes being combined as the
target exhaust flow for new consolidate
mode.
(3) Use the combined sum of the
weighting factors for all modes being
consolidate as the weighting factor for
the new consolidated mode. Similarly,
the total duration of the new
consolidated mode is the sum of the
durations of the modes being
consolidated.
(d) Analysis of regeneration data.
Regeneration data is treated separately
from the normal operating mode data.
Generally, the target for accelerated
aging cycle operation is to run all of the
regenerations that would be expected
over the course of useful life. If multiple
types of regeneration are conducted on
different system components, each type
of regeneration must be analyzed
separately using the steps in this
paragraph (d). The data requirements for
input into this process are described in
§ 1065.1133(b)(3). The process described
below is meant to determine a
representative regeneration profile that
will be used during aging. You may also
ask us to allow the use of other
engineering data or analysis to
determine a representative regeneration
profile.
ER24JA23.155
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Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
method given in paragraph (e)(2) of this
section.
(ii) The total cumulative deactivation
for the candidate aging cycle, Dt, is the
sum of Dt,cycle-norm and Dt,field-regen.
(5) If Dt,cycle is within ±1% of Dt,field,
the candidate cycle is deemed
representative and may be used for
aging.
(6) If Dt,cycle is not within ±1% of
Dt,field, the candidate cycle must be
adjusted to meet this criterion using the
following steps. It should be noted that
if the Dt,cycle is outside of the criteria it
will usually be lower than the Dt,field.
(i) Increase the duration of the stable
portion of the regeneration profile,
which is defined as the portion of the
regeneration profile where the
temperature has completed ramping and
is being controlled to a stationary target
temperature. Note that this will increase
the number of hours of regeneration
time. You must compensate for this by
decreasing the total number of normal
operation (non-regeneration) hours in
the cycle. Recalculate the duration of all
the normal operation modes. You may
not increase the duration of the stable
portion of the regeneration profile by
more than a factor of 2. If you reach this
limit and you still do not meet the
criteria in paragraph (e)(5) of this
section, proceed to the next step.
(ii) Increase the target temperature of
the stable portion of the regeneration
profile by the amount necessary to reach
the target criteria. You may not increase
this temperature higher than the
temperature observed in the
regeneration profile with the highest Dt
observed in the field. If you reach this
limit and you still do not meet the
criteria in paragraph (e)(5) of this
section, proceed to the next step.
(iii) Increase the target temperature of
the highest temperature normal
operation mode. You may not increase
this temperature above the 90th
percentile determined in paragraph
(b)(1)(v) of this section for Method 1, or
above the maximum temperature for the
regulatory cycle from which the mode
was derived for Method 2. If you reach
this limit and you still do not meet the
criteria in paragraph (e)(5) of this
section, you may repeat this step using
the next highest temperature mode,
until you reach the target, or all modes
have been adjusted.
(iv) If you are unable to reach the
target deactivation by following
paragraphs (e)(6)(i) through (iii) of this
section, use good engineering judgment
to increase the number of regenerations
to meet the criteria in paragraph (e)(5)
of this section. Note that this will
increase the total regeneration hours,
therefore you must decrease the number
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of normal operation hours and recalculate mode durations for the normal
operation modes.
(f) Heat load calculation and tuning
for systems that do not have
regeneration events. Follow the steps
described for systems with regeneration
events to calculate Dt,field and Dt,cycle,
omitting the steps related to
regeneration events. The Dt,cycle will be
well below the Dt,field. Follow the steps
given below to adjust the cycle until you
meet the criteria in paragraph (e)(5) of
this section.
(1) Increase the temperature of the
highest temperature mode. Use good
engineering judgment to ensure that this
temperature does not exceed the limits
of the catalyst in a way that might cause
rapid deactivation or failure via a
mechanism that is not considered
normal degradation.
(2) Increase the duration of the
highest temperature mode and decrease
the duration of the other modes in
proportion. You may not increase the
duration highest temperature mode by
more than a factor of 2.
(g) Final aging cycle assembly. The
final step of aging cycle development is
the assembly of the actual cycle based
on the mode data from either paragraph
(e) of this section for systems with
infrequent regeneration, or paragraph (f)
of this section for systems that do not
incorporate infrequent regeneration.
This cycle will repeat a number of times
until the total target aging duration has
been reached.
(1) Cycle assembly with infrequent
regenerations. For systems that use
infrequent regenerations, the number of
cycle repeats is equal to the number of
regeneration events that happen over
full useful life. The infrequent
regenerations are placed at the end of
the cycle. The total cycle duration of the
aging cycle is calculated as the total
aging duration in hours divided by the
number of infrequent regeneration
events. In the case of systems with
multiple types of infrequent
regenerations, use the regeneration with
the lowest frequency to calculate the
cycle duration.
(i) If you have multiple types of
infrequent regenerations, arrange the
more frequent regenerations such that
they are spaced evenly throughout the
cycle.
(ii) Determine the length of the
normal (non-regeneration) part of the
cycle by subtracting the regeneration
duration, including any regeneration
extension determined as part of cycle
tuning from paragraph (e) of this
section, from the total cycle duration. If
you have multiple types of regeneration,
then the combined total duration of
PO 00000
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Fmt 4701
Sfmt 4700
4703
regeneration events performed in the
cycle must be subtracted from the total.
For example, if you have one type of
regeneration that is performed for 30
minutes every 30 cycle hours, and a
second type that is performed for 30
minutes every 10 cycle hours (such that
3 of these secondary events will happen
during each cycle), then you would
subtract a total of 2 hours of
regeneration time from the total cycle
duration considering all 4 of these
events.
(iii) Divide the duration of the normal
part of the cycle into modes based on
the final weighting factors determined
in paragraph (c) of this section following
any mode consolidation.
(iv) Place the mode with the lowest
temperature first, then move to the
highest temperature mode, followed by
the next lowest temperature mode, and
then the next highest mode, continuing
in this alternating pattern until all
modes are included.
(v) Transition between normal modes
within (60 to 300) seconds. The
transition period is considered complete
when you are within ±5 °C of the target
temperature for the primary key
component. Transitions may follow any
pattern of flow and temperature to reach
this target within the required 300
seconds.
(vi) For normal modes longer than 30
minutes, you may count the transition
time as time in mode. Account for the
transition time for modes shorter than
30 minutes by shortening the duration
of the longest mode by an equivalent
amount of time.
(vii) If the shortest normal operating
mode is longer than 60 minutes, you
must divide the normal cycle into
shorter sub-cycles with the same pattern
in paragraph (g)(1)(iii) of this section,
but with shorter durations, so that the
pattern repeats two or more times. You
must divide the cycle into sub-cycles
until the duration of the shortest mode
in each sub-cycle is no longer than 30
minutes. No mode may have a duration
shorter than 15 minutes, not including
transition time.
(viii) If a regeneration event is
scheduled to occur during a normal
mode, shift the start of regeneration to
the end of the nearest normal mode.
(2) Cycle assembly without infrequent
regenerations. For systems that do not
use infrequent regenerations, the cycle
will be arranged to achieve as much
thermal cycling as possible using the
following steps.
(i) Assign a duration of 15 minutes to
the mode with the lowest weight factor.
Calculate the duration of the remaining
modes in proportion to the final weight
factors after mode durations have been
E:\FR\FM\24JAR2.SGM
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Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
adjusted during heat load tuning in
paragraph (f) of this section.
(ii) Place the mode with the lowest
temperature first, then move to the
highest temperature mode, followed by
the next lowest temperature mode, and
then the next highest mode, continuing
in this alternating pattern until all
modes are included.
(iii) Transition between normal modes
within (60 to 300) seconds. The
transition period is considered complete
when you are within ±5 °C of the target
temperature for the primary key
component. Transitions may follow any
pattern of flow and temperature to reach
this target within the required 300
seconds.
(iv) For normal modes longer than 30
minutes, you may count the transition
time as time in mode. Account for the
transition time for modes shorter than
30 minutes by shortening the duration
of the longest mode by an equivalent
amount of time.
(v) This cycle will be repeated the
number of times necessary to reach the
target aging duration.
(h) Determination of accelerated oil
exposure targets. The target oil exposure
rate during accelerated aging is 10 times
the field average oil consumption rate
determined in § 1065.1133(a)(2). You
must achieve this target exposure rate
on a cycle average basis during aging.
Use good engineering judgment to
determine the oil exposure rates for
individual operating modes that will
achieve this cycle average target. For
engine-based aging stands you will
likely have different oil consumption
rates for different modes depending on
the speed and load conditions you set.
For burner-based aging stands, you may
find that you have to limit oil exposure
rates at low exhaust flow or low
temperature modes to ensure good
rhfuel,field
= .
Ws,target
atomization of injected oil. On a cycle
average basis, the portion of oil
exposure from the volatile introduction
pathway (i.e., oil doped in the burner or
engine fuel) must be between (10 to
30)% of the total. The remainder of oil
exposure must be introduced through
bulk pathway.
(1) Determination of accelerated fuel
sulfur exposure targets. The target sulfur
exposure rate for fuel-related sulfur is
determined by utilizing the field mean
fuel rate data for the engine determined
in § 1065.1133(a)(3). Calculate the total
sulfur exposure mass using this mean
fuel rate, the total number of nonaccelerated hours to reach full useful
life, and a fuel sulfur level of 10 ppmw.
(i) For an engine-based aging stand, if
you perform accelerated sulfur exposure
by additizing engine fuel to a higher
sulfur level, determine the accelerated
aging target additized fuel sulfur mass
fraction, wS, as follows:
· msfuel,ref · Sacc,rate
mfuel,cyle
Eq. 1065.1139-9
Where:
Ô
m
fuel,field = field mean fuel flow rate.
Ô
m
= accelerated aging cycle mean fuel
fuel,cycle
flow rate.
mSfuel,ref = reference mass of sulfur per mass
of fuel = 0.00001 kg/kg
Sacc,rate = sulfur acceleration rate = 10
Example:
Ô
= 54.3 kg/hr
m
Ôfuel,field = 34.1 kg/hr
m
fuel,cycle
mSfuel,ref = 0.00001 kg/kg.
Sacc,rate = 10.
wS,target = 0.000159
(ii) If you use gaseous SO2 to perform
accelerated sulfur exposure, such as on
a burner-based stand, calculate the
target SO2 concentration to be
introduced, xSO2,target, as follows:
54.3
Ws,target
Xsoz,target
=
= -34.1 · 0.00001 · 10
mfuel,field
. (Xsfuel,ref. Sacc,rate . Mexh)
M
-=-
mexhaust,cycle
S
Example:
Ô
m
fuel,field = 54.3 kg/hr
54.3
tkelley on DSK125TN23PROD with RULES2
Xsoz,target
xSO2,target = 4.90 mmol/mol
(iii) You may choose to turn off
gaseous sulfur injection during
infrequent regeneration modes, but if
you do you must increase the target SO2
concentration by the ratio of total aging
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= 1000.8 ·
(10 · 10 · 28.96559)
32.065
time to total normal (non-regeneration)
aging time.
(2) [Reserved]
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Ô
m
exhaust,cycle = 1000.8 kg/hr
xSfuel,ref = 10 mmol/mol
Sacc,rate = 10
Mexh = 28.96559 g/mol
MS = 32.065 g/mol
Sfmt 4700
§ 1065.1141 Facility requirements for
engine-based aging stands.
An engine-based accelerated aging
platform is built around the use of a
compression-ignition engine for
generation of heat and flow. You are not
E:\FR\FM\24JAR2.SGM
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ER24JA23.158 ER24JA23.159
Sacc,rate = sulfur acceleration rate = 10.
Mexh = molar mass of exhaust = molar mass
of air.
MS = molar mass of sulfur.
ER24JA23.157
Where:
Ô
m
fuel,field = field mean fuel flow rate.
Ô
m
exhaust,cycle = mean exhaust flow rate during
the burner aging cycle.
xSfuel,ref = reference mol fraction of sulfur in
fuel = 10 mmol/mol.
ER24JA23.160
Eq. 1065.1139-10
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Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
required to use the same engine as the
target application that is being aged.
You may use any compression-ignition
engine as a bench aging engine, and the
engine may be modified as needed to
support meeting the aging procedure
requirements. You may use the same
bench aging engine for deterioration
factor determination from multiple
engine families. The engine must be
capable of reaching the combination of
temperature, flow, NOX, and oil
consumption targets required. We
recommend using an engine platform
larger than the target application for a
given aftertreatment system to provide
more flexibility to achieve the target
conditions and oil consumption rates.
You may modify the bench aging engine
controls in any manner necessary to
help reach aging conditions. You may
bypass some of the bench aging engine
exhaust around the aftertreatment
system being aged to reach targets, but
you must account for this in all
calculations and monitoring to ensure
that the correct amount of oil and sulfur
are reaching the aftertreatment system.
If you bypass some of the engine
exhaust around the aftertreatment
system, you must directly measure
exhaust flow rate through the
aftertreatment system. You may dilute
bench aging engine exhaust prior to
introduction to the aftertreatment
system, but you must account for this in
all calculations and monitoring to
ensure that the correct engine
conditions and the correct amount of oil
and sulfur are reaching the
aftertreatment system. Your enginebased aging stand must incorporate the
following capabilities:
(a) Use good engineering judgment to
incorporate a means of controlling
temperature independent of the engine.
An example of such a temperature
control would be an air-to-air heat
exchanger. The temperature control
system must be designed to prevent
condensation in the exhaust upstream of
the aftertreatment system. This
independent temperature control is
necessary to provide the flexibility
required to reach temperature, flow, oil
consumption targets, and NOX targets.
(b) Use good engineering judgment to
modify the engine to increase oil
consumption rates to levels required for
accelerated aging. These increased oil
consumption levels must be sufficient to
reach the bulk pathway exposure targets
determined in § 1065.1139(h). A
combination of engine modifications
and careful operating mode selection
will be used to reach the final bulk
pathway oil exposure target on a cycle
average. You must modify the engine in
a fashion that will increase oil
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consumption in a manner such that the
oil consumption is still generally
representative of oil passing the piston
rings into the cylinder. Use good
engineering judgment to break in the
modified engine to stabilize oil
consumption rates. We recommend the
following methods of modification (in
order of preference):
(1) Install the top compression rings
inverted (upside down) on all the
cylinders of the bench aging engine.
(2) If the approach in paragraph (b)(1)
of the section is insufficient to reach the
targets, modify the oil control rings in
one or more cylinders to create small
notches or gaps (usually no more than
2 per cylinder) in the top portion of the
oil control rings that contact the
cylinder liner (care must be taken to
avoid compromising the structural
integrity of the ring itself).
(c) We recommend that the engineaging stand include a constant volume
oil system with a sufficiently large oil
reservoir to avoid oil ‘‘top-offs’’ between
oil change intervals.
(d) If the engine-aging stand will be
used for aging of systems that perform
infrequent regenerations, the aging
stand must incorporate a means of
increasing temperature representative of
the target application. For example, if
the target application increases
temperature for regeneration by
introducing fuel into the exhaust
upstream of an oxidation catalyst, the
aging stand must incorporate a similar
method of introducing fuel into the
exhaust.
(e) If the engine-aging stand will be
used for aging systems that incorporate
SCR-based NOX reduction, the aging
stand must incorporate a representative
means of introducing DEF at the
appropriate location(s).
(f) Use good engineering judgment to
incorporate a means of monitoring oil
consumption on at least a periodic
basis. You may use a periodic drain and
weigh approach to quantify oil
consumption. You must validate that
the aging stand reaches oil consumption
targets prior to the start of aging. You
must verify oil consumption during
aging prior to each emission testing
point, and at each oil change interval.
Validate or verify oil consumption over
a running period of at least 72 hours to
obtain a valid measurement. If you do
not include the constant volume oil
system recommended in paragraph (c)
of this section, you must account for all
oil additions.
(g) Use good engineering judgment to
establish an oil change interval that
allows you to maintain relatively stable
oil consumption rates over the aging
process. Note that this interval may be
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shorter than the normal recommended
interval for the engine due to the
modifications that have been made.
(h) If the engine-aging stand will be
used for aging of systems that
incorporate a diesel particulate filter
(DPF), we recommend you perform
secondary tracking of oil exposure by
using clean (soot free) DPF weights to
track ash loading and compare this mass
of ash to the amount predicted using the
measured oil consumption mass and the
oil ash concentration. The mass of ash
found by DPF weight should fall within
(55 to 70)% of the of mass predicted
from oil consumption measurements.
(i) Incorporate a means of introducing
lubricating oil into the engine fuel to
enable the volatile pathway of oil
exposure. You must introduce sufficient
oil to reach the volatile pathway oil
exposure targets determined in
paragraph (h) of this section. You must
measure the rate of volatile pathway oil
introduction on a continuous basis.
(j) If you perform sulfur acceleration
by increasing the sulfur level of the
engine fuel, you must meet the target
sulfur level within ±5 ppmw. Verify the
sulfur level of the fuel prior to starting
aging, or whenever a new batch of aging
fuel is acquired.
(k) If you use gaseous SO2 for sulfur
acceleration, you must incorporate a
means to introduce the gaseous SO2
upstream of the aftertreatment system.
Use good engineering judgment to
ensure that gaseous SO2 is well mixed
prior to entering the aftertreatment
system. You must monitor the rate of
gaseous SO2 introduction on a
continuous basis.
§ 1065.1143 Requirements for burnerbased aging stands.
A burner-based aging platform is built
using a fuel-fired burner as the primary
heat generation mechanism. The burner
must utilize diesel fuel and it must
produce a lean exhaust gas mixture. You
must configure the burner system to be
capable of controlling temperature,
exhaust flow rate, NOX, oxygen, and
water to produce a representative
exhaust mixture that meets the
accelerated aging cycle targets for the
aftertreatment system to be aged. You
may bypass some of the bench aging
exhaust around the aftertreatment
system being aged to reach targets, but
you must account for this in all
calculations and monitoring to ensure
that the correct amount of oil and sulfur
are reaching the aftertreatment system.
The burner system must incorporate the
following capabilities:
(a) Directly measure the exhaust flow
through the aftertreatment system being
aged.
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(b) Ensure transient response of the
system is sufficient to meet the cycle
transition time targets for all parameters.
(c) Incorporate a means of oxygen and
water control such that the burner
system is able to generate oxygen and
water levels representative of
compression-ignition engine exhaust.
(d) Incorporate a means of oil
introduction for the bulk pathway. You
must implement a method that
introduces lubricating oil in a region of
the burner that does not result in
complete combustion of the oil, but at
the same time is hot enough to oxidize
oil and oil additives in a manner similar
to what occurs when oil enters the
cylinder of an engine past the piston
rings. Care must be taken to ensure the
oil is properly atomized and mixed into
the post-combustion burner gases before
they have cooled to normal exhaust
temperatures, to insure proper digestion
and oxidation of the oil constituents.
You must measure the bulk pathway oil
injection rate on a continuous basis.
You must validate that this method
produces representative oil products
using the secondary method in
§ 1065.1141(h) regardless of whether
you will use the burner-based aging
stand to age systems which include a
DPF. Use good engineering judgment to
select a DPF for the initial validation of
the system. Perform this validation
when the burner-based aging stand is
first commissioned or if any system
modifications are made that affect the
oil consumption introduction method.
We also recommend that you examine
ash distribution on the validation DPF
in comparison to a representative engine
aged DPF.
(e) Incorporate a means of introducing
lubricating oil into the burner fuel to
enable the volatile pathway of oil
exposure. You must introduce sufficient
oil to reach the volatile pathway oil
exposure targets determined in
§ 1065.1139(h). You must measure the
rate of volatile pathway oil introduction
on a continuous basis.
(f) If the burner-based aging stand will
be used for aging of systems that
perform infrequent regenerations, the
aging stand must incorporate a means of
increasing temperature representative of
the target application. For example, if
the target application increases
temperature for regeneration by
introducing fuel into the exhaust
upstream of an oxidation catalyst, the
aging stand must incorporate a similar
method of introducing fuel into the
exhaust.
(g) If the burner-based aging stand
will be used for aging of systems that
incorporate SCR-based NOX reduction,
the aging stand must incorporate a
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representative means of introducing
DEF at the appropriate location(s).
(h) If the burner-based aging stand
will be used for aging of systems that
incorporate a diesel particulate filter
(DPF), we recommend you perform
secondary tracking of oil exposure by
using clean (soot free) DPF weights to
track ash loading and compare this mass
of ash to the amount predicted using the
measured oil consumption mass and the
oil ash concentration. The mass of ash
found by DPF weight should fall within
(55 to 70)% of the of mass predicted
from oil consumption measurements.
(i) You must incorporate a means to
introduce the gaseous SO2 upstream of
the aftertreatment system. Use good
engineering judgment to ensure that
gaseous SO2 is well mixed prior to
entering the aftertreatment system. You
must monitor the rate of gaseous SO2
introduction on a continuous basis.
§ 1065.1145 Execution of accelerated
aging, cycle tracking, and cycle validation
criteria.
The aging cycle generally consists
first of practice runs to validate and
tune the final cycle, followed by the
actual running of the repeat cycles
needed to accumulate field equivalent
hours to reach full useful life. During
the course of the aging run, various
aging parameters are tracked to allow
verification of proper cycle execution,
as well as to allow for correction of the
aging parameters to stay within the
target limits.
(a) Preliminary cycle validation runs.
Prior to the start of aging, conduct a
number of practice runs to tune the
cycle parameters. It is recommended
that initial practice runs be conducted
without the aftertreatment installed, but
with the backpressure of the
aftertreatment simulated to help ensure
that the tuned cycle is representative.
For final cycle tuning, including
regenerations, it is recommended to use
a duplicate or spare aftertreatment
system of similar design to the target
system, to avoid damage or excessive
initial aging during the tuning.
However, it is permissible to conduct
final tuning using the target system
being aged, but you must limit the total
duration to no more than 100 field
equivalent hours (10 hours of
accelerated aging), including both
thermal and chemical components. The
process followed for these initial runs
will vary depending on whether you are
using an engine-based platform or a
burner-based platform.
(1) Engine-based platform. (i) Initial
cycle development. It will be necessary
to determine a set of engine modes that
will generate the required combinations
PO 00000
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of temperature, exhaust flow, oil
consumption, and NOX to meet the
target aging requirements. The
development of these modes will be an
iterative process using the engine and
independent temperature control
features of the aging stand. This process
assumes that you have already
implemented the oil consumption
increase modifications, and that these
have already been stabilized and
validated to reach the necessary levels
of bulk oil exposure. In general, we
recommend the use of higher engine
speeds and loads to generate the desired
oil consumption, leveraging the
temperature controls as needed to lower
temperature to the targets. Several
iterations will likely be needed to reach
all targets. Note that during transitions
you may utilize any combination of
conditions necessary to help primary
component catalysts reach the target
temperature and flow conditions within
no more than 5 minutes. For example,
you may use a higher exhaust flow rate
and lower temperature to rapidly cool
the aftertreatment system to the next
temperature. NOX targets do not need to
be met during transitions. It is
permissible to deviate from engine-out
NOX emission targets if needed to reach
the temperature, exhaust flow, and oil
consumption targets. We recommend
that you maintain a NOX level that is at
the target level or higher, but you may
lower NOX by up to 25%, if necessary,
on some modes. Note that validation of
oil consumption requires at least 72
hours of operation. Tune the parameters
for infrequent regeneration towards then
end of this initial development process
(such as hydrocarbon injection
schedules and temperature ramp rates).
(ii) Final cycle validation. Once the
cycle is tuned, conduct a final run using
the target aftertreatment system to verify
conditions and log temperatures for heat
load calculation. Using the recorded
cycle data, calculate Dt for all primary
component catalysts to ensure that you
are matching the desired Dt,cycle targets.
If you are not within ±3% of the target
Dt,cycle, adjust the cycle accordingly.
Calculate Dt for any secondary catalyst
components to verify that they are
within ±3% of either the target Dt or the
target aging metric. Note that the
accelerated aging methodology assumes
that the relationship between the
temperature of the primary and
secondary catalyst components will the
be same as the field observations. If this
relationship deviates in the lab by
having more or less heat transfer
through the system, it may be necessary
to modify that relationship on the aging
stand. You may need to take measures
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such as adding or removing insulation
or utilize external cooling fans to help
these parameters match more closely.
(2) Burner-based platform. (i) Cycle
development. The burner-based
platform will be able to meet the
exhaust flow, temperature, NOX, and oil
consumption targets directly without
the need for additional cycle
development. This process assumes that
you have already implemented and
validated your oil consumption
exposure methods to reach the
necessary levels of bulk oil exposure. In
addition, you must meet the oxygen and
water targets during aging modes within
±2% for oxygen and ±2% for water.
Note that during transitions you may
utilize any combination of conditions
necessary to help primary component
catalysts reach the target temperature
and flow conditions within no more
than 5 minutes. For example, you may
use a higher exhaust flow rate and lower
temperature to rapidly cool the
aftertreatment system to the next
temperature. NOX, oxygen, and water
targets do not need to be met during
transitions.
(ii) Final cycle validation. Once the
cycle is tuned, conduct a final run using
the target aftertreatment system to verify
conditions and log temperatures for heat
load calculation. Using the recorded
cycle data, calculate Dt for all primary
components catalysts to ensure that you
are matching the desired Dt,cycle targets.
If you are not within ±3% of the target
Dt,cycle, adjust the cycle accordingly.
Calculate Dt for any secondary catalyst
components to check that they are
within ±3% of either the target Dt or the
target aging metric. Note that the
accelerated aging methodology assumes
that the relationship between the
temperature of the primary and
secondary catalyst components will the
be same as that observed in the field. If
this relationship deviates in the lab by
having more or less heat transfer
through the system, it may be necessary
to modify that relationship on the aging
stand. You may need to take measures
such as adding or removing insulation
or utilize external cooling fans to help
these parameters match more closely.
(b) Aftertreatment break in. Break in
the emission-data engine and
aftertreatment prior to the initial zerohour test by running both on an engine
dynamometer as described in subpart E
of this part. Use good engineering
judgment to develop a representative
cycle that represents the field data. You
may use the same data used for
accelerated aging cycle development or
other data. If your system utilizes
infrequent regeneration, include at least
one complete regeneration event, but we
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recommend that you include at least
two such events to stabilize emissions
performance. Your break in process
must include at least 125 hours of
engine operation with the aftertreatment
system. You may ask to use a longer
break in duration based on good
engineering judgment, to ensure that
emission performance is stabilized prior
to the zero-hour testing.
(c) Initial emission testing. Prior to the
start of accelerated aging conduct the
initial zero-hour emission test and any
required engine dynamometer aging
following the requirements of the
standard setting part for your engine.
Dynaometer aging hours count toward
the total aging hours.
(d) Accelerated aging. Following zerohour emission testing and any engine
dynamometer aging, perform
accelerated aging using the cycle
validated in either paragraph (a)(1) or
(2) of this section. Repeat the cycle the
number of times required to reach full
useful life equivalent aging. Interrupt
the aging cycle as needed to conduct
any scheduled intermediate emission
tests, clean the DPF of accumulated ash,
and for any facility releated reasons. We
recommended you interrupt aging at the
end of a given aging cycle, following the
completion of any scheduled infrequent
regeneration event.
(e) QA tracking and validation.
During aging, track a number of aging
parameters to ensure that fall within the
required limits. Correct aging
parameters as need to remain within the
required control limits.
(1) Thermal load tracking. For each
primary catalyst component, generate a
target line which describes the
relationship between aging hours on the
cycle and cumulative deactivation, Dt.
Generate control limit lines that are
±3% of the target line. You must remain
within these control limits over the
course of aging. Adjust aging parameters
as needed to remain within these limits
for the primary catalyst components.
For each secondary catalyst component,
generate both a target Dt line and a line
describing the target behavior of the
aging metric directly. You must remain
within either ±10% of either the Dt line
or ±3% of the aging metric target line for
any secondary catalyst component.
Adjust aging parameters as needed to
remain within these limits noting that
you must remain within limits for the
primary components. Adjusting the
secondary catalyst aging may require
altering heat transfer through the system
to make it more representative of the
field aging.
(2) Oil consumption tracking.
Generate a target oil consumption line
for both the bulk and volatile pathway
PO 00000
Frm 00413
Fmt 4701
Sfmt 4700
4707
which describes the relationship
between oil exposure and aging hours
on the cycle. For the engine-based stand
the control limits are ±10% for total oil
consumption, noting that the volatile
pathway must not exceed 30% of the
total. For the burner-based stand, the
controls limits are ±5% for both
pathways, which are tracked separately.
(i) Changing engine oil. For an enginebased platform, periodically change
engine oil to maintain stable oil
consumption rates and maintain the
health of the aging engine. Interrupt
aging as needed to perform oil changes.
Perform a drain-and-weigh
measurement. Following an oil change
you must run at least 4 hours with the
exhaust bypassing the aftertreatment
system to stabilize the new oil. If you
see a sudden change in oil consumption
it may be necessary to stop aging and
either change oil or correct an issue
with the accelerated oil consumption. If
the aging engine requires repairs to
correct an oil consumption issue in the
middle of aging, you must re-validate
the oil consumption rate for 72 hours
before you continue aging. The engine
exhaust should be left bypassing the
aftertreatment system until the repaired
engine has been validated.
(ii) Secondary oil consumption
validation. If your aftertreatment
includes a diesel particulate filter, we
recommend that you perform secondary
validation of oil consumption by using
clean (soot free) DPF weights to track
ash loading and compare this mass of
ash to the amount predicted using the
measured oil consumption mass and the
oil ash concentration. The mass of ash
found by DPF weight should fall within
a range of (55 to 70)% of the of mass
predicted from oil consumption
measurements. Perform this validation
at the end of aging, at any intermediate
emission test points, and at any point
where you need to clean the DPF of
accumulated ash in according with
recommended maintenance.
(iii) Sulfur tracking. Generate a fuel
sulfur exposure line describing the
relationship between aging hours and
cumulative target sulfur exposure mass.
The control limits for sulfur exposure
are ±3%. Log actual fuel consumption
and the measured fuel sulfur level of the
current batch of fuel (if you are doping
fuel to accelerate sulfur exposure) for
engine stand aging. Use these
measurements to ensure that sulfur
exposure remains within the control
limits. Adjust sulfur doping levels in the
fuel from batch to batch as needed to
stay within limits. If you use gaseous
SO2 for sulfur acceleration, monitor the
mass flow rate of the gaseous sulfur. Use
these measurements to calculate total
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sulfur mass exposure, and correct SO2
gas flow rates as needed to stay within
the control limits.
(f) Emission testing at intermediate
and final test points. Conduct emission
testing at the end of aging and at any
intermediate emission test points as
described in the standard setting part.
Following installation of the aged
aftertreatment system on the emissiondata engine at intermediate or final test
points, prior to the start of emission
testing, use good engineering judgment
to operate the engine and aftertreatment
system for a number of hours to stabilize
emission controls and to allow any
adaptive controls to update. Declare the
number of stabilization hours prior to
the start of the accelerated aging
program.
PART 1066—VEHICLE–TESTING
PROCEDURES
269. The authority citation for part
1066 continues to read as follows:
■
Authority: 42 U.S.C. 7401–7671q.
270. Amend § 1066.110 by revising
paragraphs (b)(1)(vi), (b)(2)(i) and
(b)(2)(v) introductory text to read as
follows:
■
§ 1066.110 Equipment specifications for
emission sampling systems.
tkelley on DSK125TN23PROD with RULES2
*
*
*
*
*
(b) * * *
(1) * * *
(vi) You must seal your system to the
extent necessary to ensure that any
remaining leaks do not affect your
ability to demonstrate compliance with
the applicable standards in this chapter.
We recommend that you seal all known
leaks.
*
*
*
*
*
(2) * * *
(i) For PM background measurement,
the following provisions apply in
addition to the provisions in 40 CFR
1065.140(b):
*
*
*
*
*
(v) If you choose to dilute the exhaust
by using a remote mix tee, which dilutes
the exhaust at the tailpipe, you may use
the following provisions consistent with
good engineering judgment, as long as
they do not affect your ability to
demonstrate compliance with the
applicable standards in this chapter:
*
*
*
*
*
■ 271. Amend § 1066.220 by revising
paragraph (b) to read as follows:
§ 1066.220 Linearity verification for
chassis dynamometer systems.
*
*
*
*
*
(b) Performance requirements. If a
measurement system does not meet the
applicable linearity criteria in Table 1 of
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this section, correct the deficiency by recalibrating, servicing, or replacing
components as needed. Repeat the
linearity verification after correcting the
deficiency to ensure that the
measurement system meets the linearity
criteria. Before you may use a
measurement system that does not meet
linearity criteria, you must demonstrate
to us that the deficiency does not
adversely affect your ability to
demonstrate compliance with the
applicable standards in this chapter.
*
*
*
*
*
■ 272. Amend § 1066.301 by revising
paragraph (b) to read as follows:
§ 1066.301 Overview of road-load
determination procedures.
*
*
*
*
*
(b) The general procedure for
determining road-load force is
performing coastdown tests and
calculating road-load coefficients. This
procedure is described in SAE J1263
and SAE J2263 (incorporated by
reference in § 1066.1010). Continued
testing based on the 2008 version of
SAE J2263 is optional, except that it is
no longer available for testing starting
with model year 2026. This subpart
specifies certain deviations from those
procedures for certain applications.
*
*
*
*
*
■ 273. Amend § 1066.415 by revising
paragraph (e)(2) to read as follows:
§ 1066.415
Vehicle operation.
*
*
*
*
*
(e) * * *
(2) If vehicles have features that
preclude dynamometer testing, you may
modify these features as necessary to
allow testing, consistent with good
engineering judgment, as long as it does
not affect your ability to demonstrate
that your vehicles comply with the
applicable standards in this chapter.
Send us written notification describing
these changes along with supporting
rationale.
*
*
*
*
*
■ 274. Amend § 1066.420 by revising
paragraph (b) to read as follows:
§ 1066.420
Test preparation.
*
*
*
*
*
(b) Minimize the effect of nonmethane
hydrocarbon contamination in the
hydrocarbon sampling system for
vehicles with compression-ignition
engines as follows:
(1) For vehicles at or below 14,000
pounds GVWR, account for
contamination using one of the
following methods:
(i) Introduce zero and span gas during
analyzer calibration using one of the
following methods, noting that the
PO 00000
Frm 00414
Fmt 4701
Sfmt 4700
hydrocarbon analyzer flow rate and
pressure during zero and span
calibration (and background bag
reading) must be exactly the same as
that used during testing to minimize
measurement errors:
(A) Close off the hydrocarbon
sampling system sample probe and
introduce gases downstream of the
probe making sure that you do not
pressurize the system.
(B) Introduce zero and span gas
directly at the hydrocarbon sampling
system probe at a flow rate greater than
125% of the hydrocarbon analyzer flow
rate allowing some gas to exit probe
inlet.
(ii) Perform the contamination
verification in paragraph (b)(2) of this
section, except use 0.5 mmol/mol in 40
CFR 1065.520(f)(8)(iii).
(2) For vehicles above 14,000 pounds
GVWR, verify the amount of
nonmethane hydrocarbon
contamination as described in 40 CFR
1065.520(f).
*
*
*
*
*
■ 275. Amend § 1066.710 by revising
the introductory text and paragraph
(b)(1), removing Figure 1 of § 1066.710,
and adding paragraph (f) to read as
follows:
§ 1066.710 Cold temperature testing
procedures for measuring CO and NMHC
emissions and determining fuel economy.
This section describes procedures for
measuring carbon monoxide (CO) and
nonmethane hydrocarbon (NMHC)
emissions and determining fuel
economy on a cold day using the FTP
test cycle (see § 1066.801).
*
*
*
*
*
(b) * * *
(1) Ambient temperature for emission
tests. Measure and record ambient
temperature in the test cell at least once
every 60 seconds during the sampling
period. The temperature must be (¥7.0
±1.7)°C at the start of the test and
average temperature must be (¥7.0
±2.8)°C during the test. Instantaneous
temperature values may be above
¥4.0°C or below ¥9.0°C, but not for
more than 3 minutes at a time during
the test. At no time may the ambient
temperatures be below ¥12.0°C or
above ¥1.0°C.
*
*
*
*
*
(f) The following figure illustrates the
cold temperature testing sequence for
measuring CO and NMHC emissions
and determining fuel economy:
Figure 1 to paragraph (f) § 1066.710—
Cold Temperature Testing Sequence for
Measuring CO and NMHC Emissions
and Determining Fuel Economy
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Step
4709
Nole
WimptdeM(apliamluseofPIP
M by.manaf.lcllm)
1
NI UDDS (apliamluseoflligtn
2«
ll'.lllpal1lltr bymafaclum)
Noasp«ificalii■ii
1 Fuel drain and fill
3
Uaibmw.lidecaoillg
Oil ltiiftialliidt •7.0::i:l.7 °C
Prceonditioning
(-7.0±1.7 °Cat start
4•
S*
6*
l21o361ms
2
,Retest······-··············----1
lllourmillimum
NIUDDS
.
I
7
I
I
I
I
I
Oil~
Pda1 UDDS(&st SOS s)
I
I
I
Ambient
Cold Soak
4
I
I
I
I
I
I
I
I
I
I
••
•----------------------······'Nc,ae:lf'w.lideleaves
•7.0"Csoatamato
•''
•
••
,..6_Co_ld_Start_,__Exhaust
_ _T_cst_,
I
llairto-7.0"Ctest
-7.o ±1.7 °C at start)
I
11111 andpaas11nugh
I Wlllllel (>-4.0 "C).
itastbemlabilzmia
I
I
I
I
7 10 Minute Soak
I
I
I
11tetatc.dlilrsil:times
11te period has
apallllld to 11te Wlllllll!t
I
I
8 HotStartExhaustTcst
I
I
I
ltiiftiid1.it.
I
'Retest+·························
§ 1066.815 Exhaust emission test
procedures for FTP testing.
tkelley on DSK125TN23PROD with RULES2
*
*
*
*
*
(d) * * *
(1) * * *
(ii) Simultaneously start any
electronic integrating devices,
continuous data recording, and batch
sampling before attempting to start the
engine. Initiate the sequence of points in
the test cycle when the engine starts.
Place the vehicle in gear 15 seconds
after engine starting, which is 5 seconds
before the first acceleration.
*
*
*
*
*
■ 277. Amend § 1066.831 by revising
paragraph (d) to read as follows:
§ 1066.831 Exhaust emission test
procedures for aggressive driving.
*
*
*
*
*
(d) For diesel-fueled vehicles,
measure THC emissions on a
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-12.0 "C miDimla, -1.0 "C maimla
'llnHiuulem:umillls
-9.0 "C millimla,-4.0 "C maimla
continuous basis. For separate
measurement of the city and highway
test intervals as described in paragraph
(c) of this section, perform separate
calculations for each portion of the test
cycle.
*
*
*
*
*
■ 278. Amend § 1066.835 by revising
paragraphs (f)(1), (2), and (f)(3)(iii) to
read as follows:
§ 1066.835 Exhaust emission test
procedure for SC03 emissions.
*
*
*
*
*
(f) * * *
(1) Ambient temperature and
humidity. Measure and record ambient
temperature and humidity in the test
cell at least once every 30 seconds
during the sampling period.
Alternatively, if you collect data of at
least once every 12 seconds, you may
use a moving average of up to 30 second
intervals to measure and record ambient
temperature and humidity. Control
PO 00000
Frm 00415
Fmt 4701
Sfmt 4700
-7.0i:2.l"C
ambient temperature throughout the test
sequence to (35.0 ± 3.0)°C. Control
ambient temperature during emission
sampling to (33.6 to 36.4)°C on average.
Control ambient humidity during
emission sampling as described in
§ 1066.420(d).
(2) Conditions before testing. Use
good engineering judgment to
demonstrate that you meet the specified
temperature and humidity tolerances in
paragraph (f)(1) of this section during
the preconditioning cycle and during
the vehicle soak period in paragraph
(c)(6) of this section.
(3) * * *
(iii) Determine radiant energy
intensity experienced by the vehicle as
the average value between two
measurements along the vehicle’s
centerline, one at the base of the
windshield and the other at the bottom
of the rear window (or equivalent
location for vehicles without a rear
window). This value must be (850 ± 45)
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276. Amend § 1066.815 by revising
paragraph (d)(1)(ii) to read as follows:
■
A1RIIIF
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4710
Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
W/m2. Instruments for measuring
radiant energy intensity must meet the
following minimum specifications:
*
*
*
*
*
■ 279. Amend § 1066.845 by revising
paragraphs (c), (f)(3) and (g) and adding
paragraph (h) to read as follows:
§ 1066.845 AC17 air conditioning
efficiency test procedure.
*
*
*
*
*
(c) Ambient conditions. Measure and
control ambient conditions as specified
in § 1066.835(f), except that you must
control ambient temperature during
emission sampling to (22.0 to 28.0)°C
throughout the test and (23.5 to 26.5)°C
on average. These tolerances apply to
the combined SC03 and HFET drive
cycles during emission sampling. Note
that you must set the same ambient
temperature target for both the air
conditioning on and off portions of
emission sampling. Control ambient
temperature during the preconditioning
cycle and 30 minute soak to (25.0 ±
5.0)°C. For these same modes with no
emission sampling, target the specified
ambient humidity levels, but you do not
need to meet the humidity tolerances.
Note that solar heating is disabled for
certain test intervals as described in this
section.
*
*
*
*
*
(f) * * *
(3) Turn on solar heating within one
minute after turning off the engine.
Once the solar energy intensity reaches
805 W/m2, let the vehicle soak for (30
± 1) minutes. You may alternatively rely
on prior measurements to start the soak
eco2-AC17compAC[status]
= 0.5 • (;sco 3) + 0.5 . (mHFET)
sco3
Eq. 1066.845-1
Where:
mSC03 = mass emissions from the SC03 test
interval, in grams.
DSC03 = measured driving distance during the
SC03 test interval, in miles.
mHFET = mass emissions from the HFET test
interval, in grams.
DHFET = measured driving distance during
the HFET test interval, in miles.
(3) Calculate the incremental CO2
emissions due to air conditioning
operation by subtracting the composite
mass-weighted emissions of CO2 with
the vehicle’s air conditioner and the
solar heating on, eCO2-AC17compACon, from
the composite mass-weighted emissions
of CO2 with the vehicle’s air conditioner
and the solar heating off,
eCO2-AC17compACoff.
(h) Record information for each test as
specified in § 1066.695. Emission results
and the results of all calculations must
be reported for each phase of the test.
The manufacturer must also report the
following information for each vehicle
tested: interior volume, climate control
system type and characteristics,
refrigerant used, compressor type, and
evaporator/condenser characteristics.
280. Amend § 1066.1001 by adding
definitions of ‘‘Charge-depleting’’ and
‘‘Charge-sustaining’’ in alphabetical
order and revising the definition of
‘‘Test interval’’ to read as follows:
■
§ 1066.1001
period after a defined period of warming
up to the specified solar heat load. Close
the vehicle’s windows at the start of the
soak period; ensure that the windows
are adequately closed where
instrumentation and wiring pass
through to the interior.
*
*
*
*
*
(g) Calculations. (1) Determine the
mass of CO2 emissions for each of the
two test intervals as described in
§ 1066.605.
(2) Calculate separate composite
mass-weighted emissions of CO2,
eCO2–AC17compAC[status], representing the
average of the SC03 and HFET
emissions, in grams per mile for
operation with the vehicle’s air
conditioner and the solar heating on and
off using the following equation:
Definitions.
*
*
*
*
*
Charge-depleting means relating to
the test interval of a plug-in hybrid
engine or powertrain in which the
engine or powertrain consumes electric
energy from the RESS that has been
charged from an external power source
until the RESS is depleted to the point
that a test interval qualifies as chargesustaining. The engine might consume
fuel to produce power during a chargedepleting test interval.
Charge-sustaining means relating to
the test interval of a plug-in hybrid
engine or powertrain in which the
engine or powertrain consumes fuel to
produce power such that the battery’s
net-energy change meets the end-of-test
criterion of SAE J1711 or SAE J2711, as
applicable (incorporated by reference in
§ 1066.1010).
*
*
*
*
*
DHFET
Test interval means a period over
which a vehicle’s emission rates are
determined separately. For many
standards, compliance with the
standard is based on a weighted average
of the mass emissions from multiple test
intervals. For example, the standardsetting part may specify a complete duty
cycle as a cold-start test interval and a
hot-start test interval. In cases where
multiple test intervals occur over a duty
cycle, the standard-setting part may
specify additional calculations that
weight and combine results to arrive at
composite values for comparison against
the applicable standards in this chapter.
*
*
*
*
*
281. Amend § 1066.1005 by revising
paragraphs (b), (g), and (h) to read as
follows:
■
§ 1066.1005 Symbols, abbreviations,
acronyms, and units of measure.
*
*
*
*
*
(b) Symbols for chemical species. This
part uses the following symbols for
chemical species and exhaust
constituents:
TABLE 2 TO PARAGRAPH (b) OF § 1066.1005—SYMBOLS FOR CHEMICAL SPECIES AND EXHAUST CONSTITUENTS
Species
CH4 ...........................................................................................................
CH3OH ......................................................................................................
CH2O ........................................................................................................
C2H4O .......................................................................................................
C2H5OH ....................................................................................................
C2H6 .........................................................................................................
C3H7OH ....................................................................................................
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methane.
methanol.
formaldehyde.
acetaldehyde.
ethanol.
ethane.
propanol.
Sfmt 4700
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TABLE 2 TO PARAGRAPH (b) OF § 1066.1005—SYMBOLS FOR CHEMICAL SPECIES AND EXHAUST CONSTITUENTS—
Continued
Symbol
Species
C3H8 .........................................................................................................
C4H10 ........................................................................................................
C5H12 ........................................................................................................
CO ............................................................................................................
CO2 ...........................................................................................................
H2O ...........................................................................................................
HC .............................................................................................................
N2 ..............................................................................................................
NMHC .......................................................................................................
NMHCE .....................................................................................................
NMOG .......................................................................................................
NO ............................................................................................................
NO2 ...........................................................................................................
NOX ...........................................................................................................
N2O ...........................................................................................................
O2 .............................................................................................................
OHC ..........................................................................................................
PM ............................................................................................................
THC ..........................................................................................................
THCE ........................................................................................................
*
*
*
*
*
(g) Constants. (1) This part uses the
following constants for the composition
of dry air:
(2) This part uses the following molar
masses or effective molar masses of
chemical species:
TABLE 8 TO PARAGRAPH (g)(2) OF
§ 1066.1005—MOLAR MASSES OR
EFFECTIVE MOLAR MASSES OF
CHEMICAL SPECIES
TABLE 7 TO PARAGRAPH (g)(1) OF
§ 1066.1005—CONSTANTS FOR THE
COMPOSITION OF DRY AIR
Symbol
Quantity
xArair .....
amount of argon
in dry air.
amount of carbon
dioxide in dry
air.
amount of nitrogen in dry air.
amount of oxygen
in dry air.
mol/mol
Symbol
xCO2air ..
xN2air .....
xO2air ....
propane.
butane.
pentane.
carbon monoxide.
carbon dioxide.
water.
hydrocarbon.
molecular nitrogen.
nonmethane hydrocarbon.
nonmethane hydrocarbon equivalent.
nonmethane organic gas.
nitric oxide.
nitrogen dioxide.
oxides of nitrogen.
nitrous oxide.
molecular oxygen.
oxygenated hydrocarbon.
particulate matter.
total hydrocarbon.
total hydrocarbon equivalent.
Quantity
0.00934
0.000375
Mair ..................
0.78084
TABLE 8 TO PARAGRAPH (g)(2) OF
§ 1066.1005—MOLAR MASSES OR
EFFECTIVE MOLAR MASSES OF
CHEMICAL SPECIES—Continued
Symbol
MH2O ...............
g/mol
(10¥3·kg·mol¥1)
molar
mass
of dry
air 1.
28.96559
Quantity
molar
mass
of
water.
g/mol
(10¥3·kg·mol¥1)
18.01528
1 See paragraph (g)(1) of this section for the
composition of dry air.
(3) This part uses the following molar
gas constant for ideal gases:
0.209445
TABLE 9 TO PARAGRAPH (g)(3) OF § 1066.1005—MOLAR GAS CONSTANT FOR IDEAL GASES
Symbol
Quantity
J/(mol·K)
(m2·kg·s¥2·mol¥1·K¥1)
R .......................................................................................................................................
molar gas constant
8.314472
(h) Prefixes. This part uses the
following prefixes to define a quantity:
282. Revise § 1066.1010 to read as
follows:
■
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§ 1066.1010 Incorporation by reference.
TABLE 10 TO PARAGRAPH (h) OF
Certain material is incorporated by
§ 1066.1005—PREFIXES TO DEFINE
reference into this part with the
A QUANTITY
Symbol
Quantity
n ..................
μ ..................
m .................
c ..................
k ..................
M .................
nano ............
micro ...........
milli ..............
centi .............
kilo ...............
mega ...........
VerDate Sep<11>2014
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Value
10¥9
10¥6
10¥3
10¥2
103
106
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approval of the Director of the Federal
Register under 5 U.S.C. 552(a) and 1
CFR part 51. To enforce any edition
other than that specified in this section,
EPA must publish a document in the
Federal Register and the material must
be available to the public. All approved
incorporation by reference (IBR)
material is available for inspection at
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EPA and at the National Archives and
Records Administration (NARA).
Contact EPA at: U.S. EPA, Air and
Radiation Docket Center, WJC West
Building, Room 3334, 1301 Constitution
Ave. NW, Washington, DC 20004;
www.epa.gov/dockets; (202) 202–1744.
For information on inspecting this
material at NARA, visit
www.archives.gov/federal-register/cfr/
ibr-locations.html or email
fr.inspection@nara.gov. The material
may be obtained from the following
sources:
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Federal Register / Vol. 88, No. 15 / Tuesday, January 24, 2023 / Rules and Regulations
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(a) National Institute of Standards and
Technology (NIST), 100 Bureau Drive,
Stop 1070, Gaithersburg, MD 20899–
1070; (301) 975–6478; www.nist.gov.
(1) NIST Special Publication 811,
2008 Edition, Guide for the Use of the
International System of Units (SI),
Physics Laboratory, March 2008; IBR
approved for §§ 1066.20(a); 1066.1005.
(2) [Reserved]
(b) SAE International, 400
Commonwealth Dr., Warrendale, PA
15096–0001; (877) 606–7323 (U.S. and
Canada) or (724) 776–4970 (outside the
U.S. and Canada); www.sae.org.
(1) SAE J1263 MAR2010, Road Load
Measurement and Dynamometer
Simulation Using Coastdown
Techniques, Revised March 2010, (‘‘SAE
J1263’’); IBR approved for
§§ 1066.301(b); 1066.305(a);
1066.310(b).
(2) SAE J1634 JUL2017, Battery
Electric Vehicle Energy Consumption
and Range Test Procedure, Revised July
2017, (‘‘SAE J1634’’); IBR approved for
§ 1066.501(a).
(3) SAE J1711 JUN2010,
Recommended Practice for Measuring
the Exhaust Emissions and Fuel
Economy of Hybrid-Electric Vehicles,
Including Plug-In Hybrid Vehicles,
Revised June 2010, (‘‘SAE J1711’’); IBR
approved for §§ 1066.501(a); 1066.1001.
(4) SAE J2263 DEC2008, Road Load
Measurement Using Onboard
Anemometry and Coastdown
Techniques, Revised December 2008;
IBR approved for §§ 1066.301(b);
1066.305; 1066.310(b).
(5) SAE J2263 MAY2020, (R) Road
Load Measurement Using Onboard
Anemometry and Coastdown
Techniques, Revised May 2020, (‘‘SAE
J2263’’); IBR approved for
§§ 1066.301(b); 1066.305; 1066.310(b).
(6) SAE J2264 JAN2014, Chassis
Dynamometer Simulation of Road Load
Using Coastdown Techniques, Revised
January 2014, (‘‘SAE J2264’’); IBR
approved for § 1066.315.
(7) SAE J2711 MAY2020, (R)
Recommended Practice for Measuring
Fuel Economy and Emissions of HybridElectric and Conventional Heavy-Duty
Vehicles, Revised May 2020, (‘‘SAE
J2711’’); IBR approved for
§§ 1066.501(a); 1066.1001.
(8) SAE J2951 JAN2014, Drive Quality
Evaluation for Chassis Dynamometer
Testing, Revised January 2014, (‘‘SAE
J2951’’); IBR approved for § 1066.425(j).
PART 1068—GENERAL COMPLIANCE
PROVISIONS FOR HIGHWAY,
STATIONARY, AND NONROAD
PROGRAMS
283. The authority citation for part
1068 continues to read as follows:
■
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Authority: 42 U.S.C. 7401–7671q.
284. Amend § 1068.1 by revising
paragraphs (a)(2), (4), (5), (6), (8), (9),
and (13) and adding paragraph (a)(15) to
read as follows:
■
§ 1068.1
Does this part apply to me?
(a) * * *
(2) This part 1068 applies for heavyduty motor vehicles and motor vehicle
engines we regulate under 40 CFR parts
1036 and 1037. This includes trailers.
This part 1068 applies to heavy-duty
motor vehicles and motor vehicle
engines certified under 40 CFR part 86
to the extent and in the manner
specified in 40 CFR parts 85, 86, and
1036.
*
*
*
*
*
(4) This part applies to aircraft and
aircraft engines we regulate under 40
CFR parts 1030 and 1031 to the extent
and in the manner specified in 40 CFR
parts 1030 and 1031.
(5) This part 1068 applies for
locomotives that are subject to the
provisions of 40 CFR part 1033.
(6) This part 1068 applies for landbased nonroad compression-ignition
engines that are subject to the
provisions of 40 CFR part 1039. This
part 1068 applies for engines certified
under 40 CFR part 89 to the extent and
in the manner specified in 40 CFR part
1039.
*
*
*
*
*
(8) This part 1068 applies for marine
compression-ignition engines that are
subject to the provisions of 40 CFR part
1042. This part 1068 applies for marine
compression-ignition engines certified
under 40 CFR part 94 to the extent and
in the manner specified in 40 CFR part
1042.
(9) This part 1068 applies for marine
spark-ignition engines that are subject to
the provisions of 40 CFR part 1045. This
part 1068 applies for marine sparkignition engines certified under 40 CFR
part 91 to the extent and in the manner
specified in 40 CFR part 1045.
*
*
*
*
*
(13) This part applies for small
nonroad spark-ignition engines that are
subject to the provisions of 40 CFR part
1054. This part 1068 applies for
nonroad spark-ignition engines certified
under 40 CFR part 90 to the extent and
in the manner specified in 40 CFR part
1054.
*
*
*
*
*
(15) This part 1068 applies to portable
fuel containers we regulate under 40
CFR part 59 to the extent and in the
manner specified in 40 CFR part 59,
subpart F.
*
*
*
*
*
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285. Revise § 1068.10 to read as
follows:
■
§ 1068.10 Practices for handling
confidential business information.
The provisions of this section apply
both to any information you send us and
to any information we collect from
inspections, audits, or other site visits.
(a) When you submit information to
us, if you claim any of that information
as confidential, you may identify what
you claim to be confidential by marking,
circling, bracketing, stamping, or some
other method; however, we will not
consider any claims of confidentiality
over information we have determined to
be not entitled to confidential treatment
under § 1068.11 or other applicable
provisions.
(b) If you send us information without
claiming it is confidential, we may make
it available to the public without further
notice to you, as described in 40 CFR
2.301(j).
(c) For submissions that include
information that may be entitled to
confidential treatment, we may require
that you send a ‘‘public’’ copy of the
report that does not include the
confidential information. We may
require that you substantiate your claim
to confidential treatment for any items
not contained in the public version. We
will release additional information from
the complete version of such a
submission only as allowed under 40
CFR 2.301(j) and as described in this
subpart and the standard-setting part.
(d) We will safeguard your
confidential business information (CBI)
as described in 40 CFR 2.301(j). Also,
we will treat certain information as
confidential and will only disclose this
information if it has been determined to
be not entitled to confidential treatment
as specified in § 1068.11(c). The
following general provisions describe
how we will process requests for
making information publicly available:
(1) Certification information. We will
treat information submitted in an
application for certification as
confidential until the introduction-intocommerce date you identify in your
application for certification consistent
with 40 CFR 2.301(a)(2)(ii)(B). If you do
not identify an introduction-intocommerce date or if we issue the
certificate after your specified date, we
will treat information submitted in an
application for certification as described
in § 1068.11 after the date we issue the
certificate.
(2) Preliminary and superseded
information. Preliminary and
superseded versions of information you
submit are covered by confidentiality
determinations in the same manner as
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final documents. However, we will
generally not disclose preliminary or
superseded information unless we
receive a request under 5 U.S.C. 552 that
specifically asks for all versions of a
document, including preliminary and
superseded versions. We will consider a
document preliminary if we have not
reviewed it to verify its accuracy or if
the reporting deadline has not yet
passed. We will consider information
superseded if you submit a new
document or a revised application for
certification to replace the earlier
version.
(3) Authorizing CBI disclosure. The
provisions of this section do not prevent
us from disclosing protected
information if you specifically authorize
it.
(4) Relationship to the standardsetting part. The standard-setting part
may identify additional provisions
related to confidentiality
determinations. Note that the standardsetting part identifies information
requirements that apply for each type of
engine/equipment. If this section
identifies information that is not
required for a given engine, that does
not create a requirement to submit the
information.
(5) Changes in law. The
confidentiality determinations in this
section and in the standard-setting parts
may be changed through the processes
described in 40 CFR 2.301(j)(4).
■ 286. Add § 1068.11 to subpart A to
read as follows:
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§ 1068.11 Confidentiality determinations
and related procedures.
This section characterizes various
categories of information for purposes of
making confidentiality determinations,
as follows:
(a) This paragraph (a) applies the
definition of ‘‘Emission data’’ in 40 CFR
2.301(a) for information related to
engines/equipment subject to this part.
‘‘Emission data’’ cannot be treated as
confidential business information and
shall be available to be disclosed to the
public except as specified in
§ 1068.10(d)(1). The following categories
of information qualify as emission data,
except as specified in paragraph (c) of
this section:
(1) Certification and compliance
information, including information
submitted in an application for a
certificate of conformity that is used to
assess compliance.
(2) Fleet value information, including
information submitted for compliance
with fleet average emission standards
and emissions related ABT credit
information, including the information
used to generate credits.
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(3) Source family information. For
example, engine family information or
test group information would identify
the regulated emission source.
(4) Test information and results,
including emission test results and
other data from emission testing that are
submitted in an application for a
certificate of conformity, test results
from in-use testing, production-line
testing, and any other testing to
demonstrate emissions. The information
in this category includes all related
information to characterize test results,
document the measurement procedure,
and modeling inputs and outputs where
the compliance demonstration is based
on computer modeling.
(5) ABT credit information, including
information submitted for current and
future compliance demonstrations using
credits under an ABT program.
(6) Production volume, including
information submitted for compliance
with fleet average emission standards,
compliance with requirements to test
production engines/equipment, or
compliance through ABT programs.
(7) Defect and recall information,
including all information submitted in
relation to a defect or recall except the
remedial steps you identify in
§ 1068.510(a)(2).
(8) Selective enforcement audit
compliance information.
(b) The following categories of
information are not eligible for
confidential treatment, except as
specified in § 1068.10(d)(1):
(1) Published information, including
information that is made available in
annual and quarterly filings submitted
to the U.S. Securities and Exchanges
Commission, on company websites, or
otherwise made publicly available by
the information submitter.
(2) Observable information available
to the public after the introduction to
commerce date.
(c) The following categories of
information are subject to the process
for confidentiality determinations in 40
CFR part 2 as described in 40 CFR
2.301(j)(5):
(1) Projected sales volume and
projected production volume.
(2) Production start and end dates.
(3) Detailed description of emission
control operation and function.
(4) Design specifications related to
aftertreatment devices.
(5) Description of auxiliary emission
control devices (AECDs).
(6) Plans for meeting regulatory
requirements. For example, this applies
for any projections of emission credits
for the coming model year or
determinations of the number of
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4713
required repair facilities that are based
on projected production volumes.
(7) The following information related
to deterioration factors and other
adjustment factors:
(i) Procedures to determine
deterioration factors and other emission
adjustment factors.
(ii) Any information used to justify
those procedures.
(iii) Emission measurements you use
to compare procedures or demonstrate
that the procedures are appropriate.
(8) Financial information related to
the following items:
(i) ABT credit transactions, including
dollar amount, identity of parties, and
contract information.
(ii) Meeting bond requirements,
including aggregate U.S. asset holdings,
financial details regarding specific
assets, whether the manufacturer or
importer obtains a bond, and copies of
bond policies.
(9) Serial numbers or other
information to identify specific engines
or equipment selected for testing.
(10) Procedures that apply based on
your request to test engines/equipment
differently than we specify in the
regulation. This applies for special and
alternative test procedures. This also
applies, for example, if we approve a
broader or narrower zone of engine
operation for not-to-exceed testing.
(11) Information related to testing
vanadium catalysts in 40 CFR part 1065,
subpart L.
(12) GPS data identifying the location
for in-use emission measurements.
(13) Information related to possible
defects that are subject to further
investigation (not confirmed defects).
(14) Information submitted in support
of a requested exemption.
(d) If you submit information that is
not addressed in paragraphs (a) through
(c) of this section, you may claim the
information as confidential. We may
require you to provide us with
information to substantiate your claims.
If claimed, we may consider this
substantiating information to be
confidential to the same degree as the
information for which you are
requesting confidential treatment. We
will make our determination based on
your statements to us, the supporting
information you send us, and any other
available information. However, we may
determine that your information is not
subject to confidential treatment
consistent with 40 CFR part 2 and 5
U.S.C. 552(b)(4).
(e) Applications for certification and
submitted reports typically rely on
software or templates to identify
specific categories of information. If you
submit information in a comment field
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designated for users to add general
information, we will respond to requests
for disclosing that information
consistent with paragraphs (a) through
(d) of this section.
■ 287. Amend § 1068.30 by adding a
definition of ‘‘Critical emission-related
component’’ in alphabetical order and
revising the definition of ‘‘Designated
Compliance Officer’’ to read as follows:
§ 1068.30
Definitions.
tkelley on DSK125TN23PROD with RULES2
*
*
*
*
*
Critical emission-related component
means a part or system whose primary
purpose is to reduce emissions or whose
failure would commonly increase
emissions without significantly
degrading engine/equipment
performance.
*
*
*
*
*
Designated Compliance Officer means
one of the following:
(1) For motor vehicles regulated under
40 CFR part 86, subpart S: Director,
Light-Duty Vehicle Center, U.S.
Environmental Protection Agency, 2000
Traverwood Drive, Ann Arbor, MI
48105; complianceinfo@epa.gov;
www.epa.gov/ve-certification.
(2) For compression-ignition engines
used in heavy-duty highway vehicles
regulated under 40 CFR part 86, subpart
A, and 40 CFR parts 1036 and 1037, and
for nonroad and stationary compressionignition engines or equipment regulated
under 40 CFR parts 60, 1033, 1039, and
1042: Director, Diesel Engine
Compliance Center, U.S. Environmental
Protection Agency, 2000 Traverwood
Drive, Ann Arbor, MI 48105;
complianceinfo@epa.gov; www.epa.gov/
ve-certification.
(3) Director, Gasoline Engine
Compliance Center, U.S. Environmental
Protection Agency, 2000 Traverwood
Drive, Ann Arbor, MI 48105;
complianceinfo@epa.gov; www.epa.gov/
ve-certification, for all the following
engines and vehicles:
(i) For spark-ignition engines used in
heavy-duty highway vehicles regulated
under 40 CFR part 86, subpart A, and
40 CFR parts 1036 and 1037,
(ii) For highway motorcycles
regulated under 40 CFR part 86, subpart
E.
(iii) For nonroad and stationary sparkignition engines or equipment regulated
under 40 CFR parts 60, 1045, 1048,
1051, 1054, and 1060.
■ 288. Add § 1068.50 to subpart A to
read as follows:
§ 1068.50
Adjustable parameters.
(a) The standard-setting part requires
as a condition of certification that
engines with adjustable parameters meet
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01:01 Jan 24, 2023
Jkt 259001
all the requirements of the standardsetting part for any setting in the
practically adjustable range. This
section defines these terms and
describes general provisions that apply
broadly across sectors. This section
refers to engines, because most
adjustable parameters are integral to the
engine even in the case of equipmentbased standards; this section also
applies for equipment-based adjustable
parameters. The provisions of this
section apply starting with model year
2027 and are optional for earlier model
years.
(b) You must use good engineering
judgment for all decisions related to
adjustable parameters. We recommend
that you ask for preliminary approval
for decisions related to new
technologies, substantially changed
engine designs, or new methods for
limiting adjustability. The standardsetting part describes the information
you must include in the application for
certification related to adjustable
parameters. Decisions related to
adjustable parameters include the
following:
(1) Determining which engine
operating parameters qualify as
adjustable parameters.
(2) Establishing the adequacy of the
limits, stops, seals, programming limits,
inducements, or other means used to
limit adjustment, limit reprogramming,
or ensure replenishment.
(3) Defining the practically adjustable
range for each such parameter.
(c) For purposes of this section,
‘‘operating parameter’’ means any
feature that can, by the nature of its
design, be adjusted to affect engine
performance. For example, while bolts
used to assemble the engine are
practically adjustable (can be loosened
or tightened), they are not adjustable
parameters because they are not
operating parameters. Consider all
programmable parameters not involving
user-selectable controls to be a single,
collective operating parameter.
(d) Operating parameters are
considered adjustable parameters if they
are practically adjustable by a user or
other person by physical adjustment,
programmable adjustment, or regular
replenishment of a fluid or other
consumable material. However, an
operating parameter is not an adjustable
parameter if—
(1) We determine it is permanently
sealed or it is not practically adjustable
using available tools, as described in
paragraph (e) of this section; or
(2) We determine that engine
operation over the full range of
adjustment does not affect emissions
without also degrading engine
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performance to the extent that operators
will be aware of the problem.
(e) An operating parameter is
considered practically adjustable as
follows:
(1) Physically adjustable parameters
are considered practically adjustable if
the adjustment is accessible and can be
performed by an experienced mechanic
using appropriate tools within the
following time and cost thresholds,
excluding extraordinary measures:
(i) For engines at or below 30 kW,
physically adjustable parameters are
considered practically adjustable if a
typical user can make adjustments with
ordinary tools within 15 minutes using
service parts that cost no more than $30.
(ii) For 30–560 kW engines,
physically adjustable parameters are
considered practically adjustable if a
qualified mechanic can make
adjustments with ordinary tools within
60 minutes using service parts that cost
no more than $60.
(iii) For engines above 560 kW,
physically adjustable parameters are
considered practically adjustable if a
qualified mechanic can make
adjustments with any available supplies
and tools within 60 minutes.
(iv) Cost thresholds in this section are
expressed in 2020 dollars. Adjust these
values for certification by comparing
most recently available Consumer Price
Index for All Urban Consumers (CPI–U)
value published by the Bureau of Labor
Statistics at www.bls.gov/data/inflation_
calculator.htm.
(v) Cost thresholds do not include the
cost of labor or the cost of any necessary
tools or nonconsumable supplies. Time
thresholds refer to the time required to
access and adjust the parameter,
excluding any time necessary to
purchase parts, tools, or supplies, or to
perform testing.
(vi) The term ‘‘ordinary tools’’ has the
following meanings for different sizes of
engines:
(A) Ordinary tools consist of slotted
and Phillips head screwdrivers, pliers,
hammers, awls, wrenches, electric
screwdrivers, electric drills, and any
tools supplied by the manufacturer,
where those tools are used for their
intended purpose.
(B) For 30–560 kW engines, ordinary
tools includes the tools identified in
paragraph (e)(1)(vi)(A) of this section
and any other hand tools, solvents, or
other supplies sold at hardware stores,
automotive parts supply stores or on the
internet.
(vii) The following extraordinary
measures are not included when
determining whether a physically
adjustable parameter is considered
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‘‘practically adjustable’’ according to the
specified time and cost thresholds:
(A) Removing the cylinder head(s)
from the engine block.
(B) Fully or partially removing a
carburetor.
(C) Drilling or grinding through caps
or plugs.
(D) Causing damage to engine or
equipment if the associated repair
would exceed the time or cost
thresholds in this paragraph (e)(1).
(E) Making special tools to override
design features that prevent adjustment.
Note that extraordinary measures do not
include purchase of such special tools if
they become available as described in
paragraph (e)(1)(vi)(B) of this section.
(2) A programmable operating
parameter is considered ‘‘practically
adjustable’’ if an experienced mechanic
can adjust the parameter using any
available tools (including devices that
are used to alter computer code).
Conversely, such parameters are not
practically adjustable if you limit access
to electronic control modules with
password or encryption protection. You
must have adequate protections in place
to prevent distribution and use of
passwords or encryption keys. This
paragraph (e)(2) applies for engines with
any degree of programmable control.
Programmable settings are considered
practically adjustable if any of the
following apply:
(i) The user can make the adjustment
by following instructions in the owners
manual.
(ii) An experienced mechanic can
make the adjustment using ordinary
digital interface tools for selecting
available settings or options as
described in this paragraph (e)(2).
(f) The practically adjustable range for
physically adjustable operating
parameters is based on design features
to create physical limits or stops to limit
adjustment. A physical limit or stop is
adequate for defining the limits of the
practically adjustable range if it has the
following characteristics:
(1) In the case of a threaded
adjustment, the head is sheared off after
adjustment at the factory or the threads
are terminated, pinned, or crimped to
prevent additional travel without
causing damage for which the repair
would exceed the time or cost
thresholds in paragraph (e)(1) of this
section.
(2) In the case of fasteners, bimetal
springs, or other mechanical devices
used to limit adjustment, those devices
are recessed within a larger, permanent
body and sealed with a plug, cap, or
cover plate that limits access to the
device consistent with the time and cost
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thresholds in paragraph (e)(1) of this
section.
(3) Operators cannot exceed the travel
or rotation limits using appropriate tools
without causing damage for which the
repairs would exceed the time or cost
thresholds specified in paragraph (e)(1)
of this section. For example, if a vehicle
has a shim, bushing, or other device to
limit flow rates, range of travel, or other
parameters to prevent operating outside
of a specified range of engine or vehicle
speeds, you must take steps to prevent
operators or mechanics from removing,
replacing, or altering those parts to
operate at a wider range of engine or
vehicle speeds.
(g) Apply the following provisions to
determine the practically adjustable
range for programmable parameters that
can be adjusted by changing software or
operating parameters (‘‘reflashed’’):
(1) If an engine includes multiple
operating modes or other algorithms
that can be selected or are easily
accessible, consider each of the
selectable or accessible modes or
settings to be within the practically
adjustable range.
(2) If you sell or offer to sell software
or other tools that an experienced
mechanic not affiliated with the
manufacturer could use to reflash or
otherwise modify the electronic control
module, consider all those settings to be
within the practically adjustable range.
(3) The following systems and
features illustrate examples of the types
of programmable settings for which this
paragraph (g) applies:
(i) Air-fuel setpoints for closed-loop
fuel systems.
(ii) Reductant flow systems.
(iii) Base maps for fuel injection or
spark timing.
(iv) Exhaust gas recirculation maps.
(h) The following provisions apply for
adjustable parameters related to
elements of design involving
consumption and replenishment, such
as DEF tank fill level and hybrid battery
state of charge:
(1) We will determine the range of
adjustability based on the likelihood of
in-use operation at a given point in the
physically adjustable range. We may
determine that operation in certain
subranges within the physically
adjustable range is sufficiently unlikely
that the subranges should be excluded
from the allowable adjustable range for
testing. In such cases, the engines/
equipment are not required to meet the
emission standards for operation in an
excluded subrange.
(2) Shipping new engines/equipment
in a state or configuration requiring
replenishment to be within the range of
adjustability for a certified configuration
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4715
does not cause a violation of the
prohibition in § 1068.101(a)(1).
(i) We will make determinations
regarding in-use adjustments of
adjustable parameters under this section
for certifying engines as follows:
(1) Our determinations will depend
on in-use maintenance practices
conforming to the maintenance and
service information you provide. For
example, if your published maintenance
instructions describe routine procedures
for adjusting engines or if you or your
dealers make specialized tools available
to operators, we will conclude that such
adjustments are likely to occur. Also,
your maintenance and service
information may not specify adjustable
ranges that are broader than those that
you specify in your application for
certification.
(2) We may review manufacturer
statements under this section for
certifying engines for a later model year
if we learn from observation of in-use
engines or other information that a
parameter was in fact practically
adjustable or that the specified
operating range was in fact not correct.
We may require you to include a new
adjustable parameter or to revise your
specified operating range for an
adjustable parameter.
(j) We may inspect your engines at
any time to determine whether they
meet the specifications of this section.
We may purchase engines for testing, or
we may ask you to supply engines for
such inspections. We will inspect using
appropriate tools and time limits and
using any available devices that alter
computer code, as specified in
paragraph (e)(2) of this section. The
inspection will determine the following:
(1) If the adjustable parameter is
limited to the adjustable range specified
in the manufacturer’s certification
application.
(2) If physical stops for physically
adjustable parameters can be bypassed
using methods outlined in paragraph (f)
of this section.
(k) Except as provided in the
standard-setting part and this paragraph
(k), engines are not in the certified
configuration if you produce them with
adjustable parameters set outside the
range specified in your application for
certification. Similarly, engines are not
in the certified configuration if you
produce them with other operating
parameters that do not conform to the
certified configuration. Where we
determine that you failed to identify
something that should be considered an
adjustable parameter, we may require
you to treat the parameter as defective
under § 1068.501. If we determine you
deliberately misrepresented the
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accessibility of the parameter or that
you did not act in good faith, we may
take action regarding your certificate as
described in the standard-setting part
(see, for example, 40 CFR 1054.255).
(l) Nothing in this section limits the
tampering prohibition of
§ 1068.101(b)(1) or the defeat device
prohibition of § 1068.101(b)(2).
289. Amend § 1068.101 by revising
paragraphs (a) introductory text and
(b)(5) to read as follows:
■
§ 1068.101 What general actions does this
regulation prohibit?
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*
*
(a) The following prohibitions and
requirements apply to manufacturers of
new engines, manufacturers of
equipment containing these engines,
manufacturers of new equipment, and
other persons as provided by
§ 1068.1(a), except as described in
subparts C and D of this part:
*
*
*
*
*
(b) * * *
(5) Importation. You may not import
an uncertified engine or piece of
equipment if it is defined to be new in
the standard-setting part with a model
year for which emission standards
applied. Anyone violating this
paragraph (b)(5) is deemed to be a
manufacturer in violation of paragraph
(a)(1) of this section. We may assess a
civil penalty up to $44,539 for each
engine or piece of equipment in
violation. Note the following:
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*
290. Amend § 1068.210 by revising
paragraph (c) introductory text to read
as follows:
■
§ 1068.210 Exempting test engines/
equipment.
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*
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*
(c) If you are a certificate holder, you
may request an exemption for engines/
equipment you intend to include in a
test program.
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*
291. Amend § 1068.220 by revising
paragraph (b) to read as follows:
■
§ 1068.220 Exempting display engines/
equipment.
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*
(b) Nonconforming display engines/
equipment will be exempted if they are
used for displays in the interest of a
business or the general public. The
exemption in this section does not
apply to engines/equipment displayed
for any purpose we determine is
inappropriate for a display exemption.
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*
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292. Amend § 1068.240 by revising
paragraphs (a)(1), (b)(3), and (c)(3)(ii) to
read as follows:
■
§ 1068.240
engines.
Exempting new replacement
*
*
*
*
*
(a) * * *
(1) Paragraphs (b) and (c) of this
section describe different approaches for
exempting new replacement engines
where the engines are specially built to
correspond to an engine model from an
earlier model year that was subject to
less stringent standards than those that
apply for current production (or is no
longer covered by a certificate of
conformity). You must comply with the
requirements of paragraph (b) of this
section for any number of replacement
engines you produce in excess of what
we allow under paragraph (c) of this
section. You must designate engines you
produce under this section as tracked
engines under paragraph (b) of this
section or untracked engines under
paragraph (c) of this section by the
deadline for the report specified in
paragraph (c)(3) of this section.
*
*
*
*
*
(b) * * *
(3) An old engine block replaced by
a new engine exempted under this
paragraph (b) may be reintroduced into
U.S. commerce as part of an engine that
meets either the current standards for
new engines, the provisions for new
replacement engines in this section, or
another valid exemption. Otherwise,
you must destroy the old engine block
(or confirm that it has been destroyed),
or export the engine block without its
emission label. Note that this paragraph
(b)(3) does not require engine
manufacturers to take possession of the
engine being replaced. Owners may
arrange to keep the old engine if they
demonstrate that the engine block has
been destroyed. An engine block is
destroyed under this paragraph (b)(3) if
it can never be restored to a running
configuration.
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*
(c) * * *
(3) * * *
(ii) Count exempt engines as tracked
under paragraph (b) of this section only
if you meet all the requirements and
conditions that apply under paragraph
(b)(2) of this section by the due date for
the annual report. In the annual report
you must identify any replaced engines
from the previous year whose final
disposition is not resolved by the due
date for the annual report. Continue to
report those engines in later reports
until the final disposition is resolved. If
the final disposition of any replaced
engine is not resolved for the fifth
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annual report following the production
report, treat this as an untracked
replacement in the fifth annual report
for the preceding year.
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■ 293. Amend § 1068.261 by revising
paragraphs (b), (c) introductory text, and
(d) introductory text to read as follows:
§ 1068.261 Delegated assembly and other
provisions related to engines not yet in the
certified configuration.
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*
*
(b) If you manufacture engines and
install them in equipment you or an
affiliated company also produce, you
must take steps to ensure that your
facilities, procedures, and production
records are set up to ensure that
equipment and engines are assembled in
their proper certified configurations. For
example, you may demonstrate
compliance with the requirements of
this section by maintaining a database
showing how you pair aftertreatment
components with the appropriate
engines such that the final product is in
its certified configuration.
(c) If you manufacture engines and
ship them to an unaffiliated company
for installation in equipment and you
include the price of all aftertreatment
components in the price of the engine
(whether or not you ship the
aftertreatment components directly to
the equipment manufacturer), all the
following conditions apply:
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*
*
*
*
(d) If you manufacture engines and
ship them to an unaffiliated company
for installation in equipment, but you
do not include the price of all
aftertreatment components in the price
of the engine, you must meet all the
conditions described in paragraphs
(c)(1) through (9) of this section, with
the following additional provisions:
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*
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*
■ 294. Amend § 1068.301 by revising
paragraph (b) to read as follows:
§ 1068.301 General provisions for
importing engines/equipment.
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*
*
(b) In general, engines/equipment that
you import must be covered by a
certificate of conformity unless they
were built before emission standards
started to apply. This subpart describes
the limited cases where we allow
importation of exempt or excluded
engines/equipment. If an engine has an
exemption from exhaust emission
standards, you may import the
equipment under the same exemption.
Imported engines/equipment that are
exempt or excluded must have a label
as described in the specific exemption
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or exclusion. If the regulation does not
include specific labeling requirements,
apply a label meeting the requirements
of § 1068.45 that identifies your
corporate name and describes the basis
for the exemption or exclusion.
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*
*
*
■ 295. Amend § 1068.310 by revising
the introductory text and paragraph
(e)(4) to read as follows:
§ 1068.310 Exclusions for imported
engines/equipment.
If you show us that your engines/
equipment qualify under one of the
paragraphs of this section, we will
approve your request to import such
excluded engines/equipment. You must
have our approval before importing
engines/equipment under paragraph (a)
of this section. You may, but are not
required, to request our approval to
import the engines/equipment under
paragraph (b) through (d) of this section.
Qualifying engines/equipment are
excluded as follows:
*
*
*
*
*
(e) * * *
(4) State: ‘‘THIS ENGINE IS EXEMPT
FROM THE REQUIREMENTS OF
[identify the part referenced in
§ 1068.1(a) that would otherwise apply],
AS PROVIDED IN [identify the
paragraph authorizing the exemption
(for example, ‘‘40 CFR 1068.310(a)’’)].
INSTALLING THIS ENGINE IN ANY
DIFFERENT APPLICATION MAY BE A
VIOLATION OF FEDERAL LAW
SUBJECT TO CIVIL PENALTY.’’
■ 296. Amend § 1068.315 by revising
paragraphs (a) and (h) and removing
paragraph (i) to read as follows:
§ 1068.315 Permanent exemptions for
imported engines/equipment.
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(a) National security exemption. You
may import an engine or piece of
equipment under the national security
exemption in § 1068.225.
*
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*
*
(h) Identical configuration exemption.
Unless specified otherwise in the
standard-setting part, you may import
nonconforming engines/equipment if
they are identical in all material
respects to certified engines/equipment
produced by the same manufacturer,
subject to the following provisions:
(1) You must meet all the following
criteria:
(i) You have owned the engines/
equipment for at least six months.
(ii) You agree not to sell, lease,
donate, trade, or otherwise transfer
ownership of the engines/equipment for
at least five years. The only acceptable
way to dispose of the engines/
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equipment during this five-year period
is to destroy or export them.
(iii) You use data or evidence
sufficient to show that the engines/
equipment are in a configuration that is
identical in all material respects to
engines/equipment the original
manufacturer has certified to meet
emission standards that apply at the
time the manufacturer finished
assembling or modifying the engines/
equipment in question. If you modify
the engines/equipment to make them
identical, you must completely follow
the original manufacturer’s written
instructions.
(2) We will tell you in writing if we
find the information insufficient to
show that the engines/equipment are
eligible for the identical configuration
exemption. We will then not consider
your request further until you address
our concerns.
■ 297. Amend § 1068.325 by revising
the introductory text, paragraphs (a)
through (c), (e), and (g) to read as
follows:
§ 1068.325 Temporary exemptions for
imported engines/equipment.
You may import engines/equipment
under certain temporary exemptions,
subject to the conditions in this section.
We may ask U.S. Customs and Border
Protection to require a specific bond
amount to make sure you comply with
the requirements of this subpart. You
may not sell or lease one of these
exempted engines/equipment while it is
in the United States except as specified
in this section or § 1068.201(i). You
must eventually export the engine/
equipment as we describe in this section
unless it conforms to a certificate of
conformity or it qualifies for one of the
permanent exemptions in § 1068.315 or
the standard-setting part.
(a) Exemption for repairs or
alterations. You may temporarily import
nonconforming engines/equipment
solely for repair or alteration, subject to
our advance approval as described in
paragraph (j) of this section. You may
operate the engine/equipment in the
United States only as necessary to repair
it, alter it, or ship it to or from the
service location. Export the engine/
equipment directly after servicing is
complete, or confirm that it has been
destroyed.
(b) Testing exemption. You may
temporarily import nonconforming
engines/equipment for testing if you
follow the requirements of § 1068.210,
subject to our advance approval as
described in paragraph (j) of this
section. You may operate the engines/
equipment in the United States only as
needed to perform tests. The testing
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exemption expires one year after you
import the engine/equipment unless we
approve an extension. The engine/
equipment must be exported before the
exemption expires. You may sell or
lease the engines/equipment consistent
with the provisions of § 1068.210.
(c) Display exemption. You may
temporarily import nonconforming
engines/equipment for display if you
follow the requirements of § 1068.220,
subject to our advance approval as
described in paragraph (j) of this
section. The display exemption expires
one year after you import the engine/
equipment, unless we approve your
request for an extension. The engine/
equipment must be exported (or
destroyed) by the time the exemption
expires or directly after the display
concludes, whichever comes first.
*
*
*
*
*
(e) Diplomatic or military exemption.
You may temporarily import
nonconforming engines/equipment if
you represent a foreign government in a
diplomatic or military capacity. U.S
Customs and Border Protection may
require that you show your written
confirmation from the U.S. State
Department that you qualify for the
diplomatic or military exemption or a
copy of your orders for military duty in
the United States. We will rely on the
State Department or your military orders
to determine when your diplomatic or
military status expires, at which time
you must export your exempt engines/
equipment.
*
*
*
*
*
(g) Exemption for partially complete
engines. The following provisions apply
for importing partially complete engines
and used engines that become new as a
result of importation:
(1) You may import a partially
complete engine by shipping it from one
of your facilities to another under the
provisions of § 1068.260(c) if you also
apply a removable label meeting the
requirements of § 1068.45 that identifies
your corporate name and states that the
engine is exempt under the provisions
of § 1068.325(g).
(2) You may import an engine if
another company already has a
certificate of conformity and will be
modifying the engine to be in its final
certified configuration or a final exempt
configuration if you meet the labeling
and other requirements of § 1068.262. If
you are importing a used engine that
becomes new as a result of importation,
you must meet all the requirements that
apply to original engine manufacturers
under § 1068.262. You may sell or lease
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when and how to request an informal
hearing under various circumstances.
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■ 300. Add § 1068.630 to read as
follows:
the engines consistent with the
provisions of § 1068.262.
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*
298. Amend § 1068.450 by revising
paragraph (e) to read as follows:
■
§ 1068.450
EPA?
§ 1068.630 Request for hearing—allowable
maintenance.
What records must I send to
*
*
*
*
*
(e) We may post test results on
publicly accessible databases and we
will send copies of your reports to
anyone from the public who asks for
them, consistent with § 1068.11.
299. Amend § 1068.601 by revising
the introductory text and paragraph (b)
to read as follows:
■
§ 1068.601
Overview.
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The regulations of this chapter
involve numerous provisions that may
result in EPA making a decision or
judgment that you may consider adverse
to your interests. For example, our
decisions might require you to pay
penalties, or you might consider that
our decisions will limit your business
activities or put you at a competitive
disadvantage. As specified in the
regulations in this chapter, this might
involve an opportunity for an informal
hearing or a formal hearing that follows
specific procedures and is directed by a
Presiding Officer. The regulations in
this chapter generally specify when we
would hold a hearing. In limited
circumstances, we may grant a request
for a hearing related to adverse
decisions regarding regulatory
provisions for which we do not
specifically describe the possibility of
asking for a hearing.
*
*
*
*
*
(b) For other issues where the
regulation allows for a hearing in
response to an adverse decision, you
may request an informal hearing as
described in § 1068.650. Sections
1068.610 through 1068.630 describe
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(a) Any manufacturer may request an
informal hearing as described in
§ 1068.650 in response to our decision
to identify allowable maintenance
associated with new technology as part
of the certification process.
(b) You must send your hearing
request in writing to the Designated
Compliance Officer no later than 30
days after we publish our decision in
the Federal Register. If the deadline
passes, we may nevertheless grant you
a hearing at our discretion.
(c) Your hearing request must include
the information specified in
§ 1068.610(d).
(d) We will approve your request for
an informal hearing if we find that your
request raises a substantial factual issue
in the decision we made that, if
addressed differently, could alter the
outcome of that decision.
■ 301. Redesignate appendix I to part
1068 as appendix A to part 1068 and
amend newly redesignated appendix A
by revising the introductory text and
paragraph IV to read as follows:
Appendix A to Part 1068—EmissionRelated Components
This appendix specifies emission-related
components that we refer to for describing
such things as emission-related warranty or
maintenance or requirements related to
rebuilding engines. Note that inclusion of a
component in Section III of this Appendix
does not make it an emission-related
component for engines/equipment that are
not subject to evaporative emission
standards.
*
*
*
*
*
IV. Any other part or system that
meets the definition of critical emissionrelated component.
PO 00000
Frm 00424
Fmt 4701
Sfmt 9990
Appendix II to Part 1068 [Redesignated
as Appendix B to Part 1068]
302. Redesignate appendix II to part
1068 as appendix B to part 1068.
■
Appendix III to Part 1068
[Redesignated as Appendix C to Part
1068]
303. Redesignate appendix III to part
1068 as appendix C to part 1068.
■
PART 1090—REGULATION OF FUELS,
FUEL ADDITIVES, AND REGULATED
BLENDSTOCKS
304. The authority citation for part
1090 continues to read as follows:
■
Authority: 42 U.S.C. 7414, 7521, 7522–
7525, 7541, 7542, 7543, 7545, 7547, 7550,
and 7601.
Subpart P [Amended]
305. Revise § 1090.1550 to read as
follows:
■
§ 1090.1550 Requirements for gasoline
dispensing nozzles used with motor
vehicles.
The following requirements apply for
any nozzle installation used for
dispensing gasoline into motor vehicles:
(a) Nozzles must meet the following
hardware specifications:
(1) The outside diameter of the
terminal end must not be greater than
21.3 mm.
(2) The terminal end must have a
straight section of at least 63 mm.
(3) The retaining spring must
terminate at least 76 mm from the
terminal end.
(b) The dispensing flow rate must not
exceed a maximum value of 10 gallons
per minute. The flow rate may be
controlled through any means in the
pump/dispenser system, as long as it
does not exceed the specified maximum
value.
[FR Doc. 2022–27957 Filed 1–11–23; 4:15 pm]
BILLING CODE 6560–50–P
E:\FR\FM\24JAR2.SGM
24JAR2
Agencies
[Federal Register Volume 88, Number 15 (Tuesday, January 24, 2023)]
[Rules and Regulations]
[Pages 4296-4718]
From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
[FR Doc No: 2022-27957]
[[Page 4295]]
Vol. 88
Tuesday,
No. 15
January 24, 2023
Part II
Environmental Protection Agency
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40 CFR Parts 2, 59, 60, et al.
Control of Air Pollution From New Motor Vehicles: Heavy-Duty Engine and
Vehicle Standards; Final Rule
Federal Register / Vol. 88 , No. 15 / Tuesday, January 24, 2023 /
Rules and Regulations
[[Page 4296]]
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ENVIRONMENTAL PROTECTION AGENCY
40 CFR Parts 2, 59, 60, 80, 85, 86, 600, 1027, 1030, 1031, 1033,
1036, 1037, 1039, 1042, 1043, 1045, 1048, 1051, 1054, 1060, 1065,
1066, 1068, and 1090
[EPA-HQ-OAR-2019-0055; FRL-7165-02-OAR]
RIN 2060-AU41
Control of Air Pollution From New Motor Vehicles: Heavy-Duty
Engine and Vehicle Standards
AGENCY: Environmental Protection Agency (EPA).
ACTION: Final rule.
-----------------------------------------------------------------------
SUMMARY: The Environmental Protection Agency (EPA) is finalizing a
program to further reduce air pollution, including ozone and
particulate matter (PM), from heavy-duty engines and vehicles across
the United States. The final program includes new emission standards
that are significantly more stringent and that cover a wider range of
heavy-duty engine operating conditions compared to today's standards;
further, the final program requires these more stringent emissions
standards to be met for a longer period of when these engines operate
on the road. Heavy-duty vehicles and engines are important contributors
to concentrations of ozone and particulate matter and their resulting
threat to public health, which includes premature death, respiratory
illness (including childhood asthma), cardiovascular problems, and
other adverse health impacts. The final rulemaking promulgates new
numeric standards and changes key provisions of the existing heavy-duty
emission control program, including the test procedures, regulatory
useful life, emission-related warranty, and other requirements.
Together, the provisions in the final rule will further reduce the air
quality impacts of heavy-duty engines across a range of operating
conditions and over a longer period of the operational life of heavy-
duty engines. The requirements in the final rule will lower emissions
of NOX and other air pollutants (PM, hydrocarbons (HC),
carbon monoxide (CO), and air toxics) beginning no later than model
year 2027. We are also finalizing limited amendments to the regulations
that implement our air pollutant emission standards for other sectors
(e.g., light-duty vehicles, marine diesel engines, locomotives, and
various other types of nonroad engines, vehicles, and equipment).
DATES: This final rule is effective on March 27, 2023. The
incorporation by reference of certain material listed in this rule is
approved by the Director of the Federal Register as of March 27, 2023.
ADDRESSES: Docket: EPA has established a docket for this action under
Docket ID No. EPA-HQ-OAR-2019-0055. Publicly available docket materials
are available either electronically at www.regulations.gov or in hard
copy at Air and Radiation Docket and Information Center, EPA Docket
Center, EPA/DC, EPA WJC West Building, 1301 Constitution Ave., NW, Room
3334, Washington, DC. Out of an abundance of caution for members of the
public and our staff, the EPA Docket Center and Reading Room are open
to the public by appointment only to reduce the risk of transmitting
COVID-19. Our Docket Center staff also continues to provide remote
customer service via email, phone, and webform. Hand deliveries and
couriers may be received by scheduled appointment only. For further
information on EPA Docket Center services and the current status,
please visit us online at www.epa.gov/dockets.
FOR FURTHER INFORMATION CONTACT: Brian Nelson, Assessment and Standards
Division, Office of Transportation and Air Quality, Environmental
Protection Agency, 2000 Traverwood Drive, Ann Arbor, MI 48105;
telephone number: (734) 214-4278; email address: [email protected].
SUPPLEMENTARY INFORMATION:
Does this action apply to me?
This action relates to companies that manufacture, sell, or import
into the United States new heavy-duty highway engines. Additional
amendments apply for gasoline refueling facilities and for
manufacturers of all sizes and types of motor vehicles, stationary
engines, aircraft and aircraft engines, and various types of nonroad
engines, vehicles, and equipment. Regulated categories and entities
include the following:
------------------------------------------------------------------------
NAICS codes \a\ NAICS title
------------------------------------------------------------------------
326199.............................. All Other Plastics Product
Manufacturing.
332431.............................. Metal Can Manufacturing.
333618.............................. Manufacturers of new marine diesel
engines.
335312.............................. Motor and Generator Manufacturing.
336111.............................. Automobile Manufacturing.
336112.............................. Light Truck and Utility Vehicle
Manufacturing.
336120.............................. Heavy Duty Truck Manufacturing.
336211.............................. Motor Vehicle Body Manufacturing.
336213.............................. Motor Home Manufacturing.
336411.............................. Manufacturers of new aircraft.
336412.............................. Manufacturers of new aircraft
engines.
333618.............................. Other Engine Equipment
Manufacturing.
336999.............................. All Other Transportation Equipment
Manufacturing.
423110.............................. Automotive and Other Motor Vehicle
Merchant Wholesalers.
447110.............................. Gasoline Stations with Convenience
Stores.
447190.............................. Other Gasoline Stations.
454310.............................. Fuel dealers.
811111.............................. General Automotive Repair.
811112.............................. Automotive Exhaust System Repair.
811198.............................. All Other Automotive Repair and
Maintenance.
------------------------------------------------------------------------
\a\ NAICS Association. NAICS & SIC Identification Tools. Available
online: https://www.naics.com/search.
This table is not intended to be exhaustive, but rather provides a
guide for readers regarding entities likely to be regulated by this
action. This table lists the types of entities that EPA is now aware
could potentially be regulated by this action. Other types of entities
not listed in the table could also be regulated. To determine whether
your entity is regulated by this action, you should carefully examine
the applicability criteria found in Sections XI and XII of this
preamble. If you have questions regarding the applicability of this
action to a particular entity, consult the person listed in the FOR
FURTHER INFORMATION CONTACT section.
Public participation: Docket: All documents in the docket are
listed on the www.regulations.gov website. Although listed in the
index, some information is not publicly available, e.g., CBI or other
information whose disclosure is restricted by statute. Certain other
material, such as copyrighted material, is not placed on the internet
and will be publicly available only in hard copy form through the EPA
Docket Center at the location listed in the ADDRESSES section of this
document.
What action is the agency taking?
The Environmental Protection Agency (EPA) is adopting a rule to
reduce air pollution from highway heavy-duty vehicles and engines. The
final rulemaking will promulgate new numeric standards and change key
provisions of the existing heavy-duty emission control program,
including the
[[Page 4297]]
test procedures, regulatory useful life, emission-related warranty, and
other requirements. Together, the provisions in the final rule will
further reduce the air quality impacts of heavy-duty engines across a
range of operating conditions and over a longer period of the
operational life of heavy-duty engines. Heavy-duty vehicles and engines
are important contributors to concentrations of ozone and particulate
matter and their resulting threat to public health, which includes
premature death, respiratory illness (including childhood asthma),
cardiovascular problems, and other adverse health impacts. This final
rule will reduce emissions of nitrogen oxides and other pollutants.
What is the agency's authority for taking this action?
Clean Air Act section 202(a)(1) requires that EPA set emission
standards for air pollutants from new motor vehicles or new motor
vehicle engines that the Administrator has found cause or contribute to
air pollution that may endanger public health or welfare. See Sections
I.D and XIII of this preamble for more information on the agency's
authority for this action.
What are the incremental costs and benefits of this action?
Our analysis of the final standards shows that annual total costs
for the final program relative to the baseline (or no action scenario)
range from $3.9 billion in 2027 to $4.7 billion in 2045 (2017 dollars,
undiscounted, see Table V-16). The present value of program costs for
the final rule, and additional details are presented in Section V.
Section VIII presents our analysis of the human health benefits
associated with the final standards. We estimate that in 2045, the
final rule will result in total annual monetized ozone- and
PM2.5-related benefits of $12 and $33 billion at a 3 percent
discount rate, and $10 and $30 billion at a 7 percent discount rate
(2017 dollars, discount rate applied to account for mortality cessation
lag, see Table VIII-3).\1\ These benefits only reflect those associated
with reductions in NOX emissions (a precursor to both ozone
and secondarily-formed PM2.5) and directly-emitted
PM2.5 from highway heavy-duty engines. The agency was unable
to quantify or monetize all the benefits of the final program,
therefore the monetized benefit values are underestimates. There are
additional human health and environmental benefits associated with
reductions in exposure to ambient concentrations of PM2.5,
ozone, and NO2 that data, resource, or methodological
limitations have prevented EPA from quantifying. There will also be
benefits associated with reductions in air toxic pollutant emissions
that result from the final program, but we did not attempt to monetize
those impacts because of methodological limitations. More detailed
information about the benefits analysis conducted for the final rule,
including the present value of program benefits, is included in Section
VIII and RIA Chapter 8. We compare total monetized health benefits to
total costs associated with the final rule in Section IX. Our results
show that annual benefits of the final rule will be larger than the
annual costs in 2045, with annual net benefits of $6.9 and $29 billion
assuming a 3 percent discount rate, and net benefits of $5.8 and $25
billion assuming a 7 percent discount rate.\2\ The benefits of the
final rule also outweigh the costs when expressed in present value
terms and as equalized annual values (see Section IX for these values).
See Section VIII for more details on the net benefit estimates
---------------------------------------------------------------------------
\1\ 2045 is a snapshot year chosen to approximate the annual
health benefits that occur when the final program will be fully
implemented and when most of the regulated fleet will have turned
over.
\2\ The range of benefits and net benefits reflects a
combination of assumed PM2.5 and ozone mortality risk
estimates and selected discount rate.
---------------------------------------------------------------------------
Did EPA conduct a peer review before issuing this action?
This regulatory action was supported by influential scientific
information. EPA therefore conducted peer review in accordance with
OMB's Final Information Quality Bulletin for Peer Review. Specifically,
we conducted peer review on five analyses: (1) Analysis of Heavy-Duty
Vehicle Sales Impacts Due to New Regulation (Sales Impacts), (2)
Exhaust Emission Rates for Heavy-Duty Onroad Vehicles in MOVES_CTI NPRM
(Emission Rates), (3) Population and Activity of Onroad Vehicles in
MOVES_CTI NPRM (Population and Activity), (4) Cost teardowns of Heavy-
Duty Valvetrain (Valvetrain costs), and (5) Cost teardown of Emission
Aftertreatment Systems (Aftertreatment Costs). All peer review was in
the form of letter reviews conducted by a contractor. The peer review
reports for each analysis are in the docket for this action and at
EPA's Science Inventory (https://cfpub.epa.gov/si/).
Table of Contents
I. Executive Summary
A. Introduction
B. Overview of the Final Regulatory Action
C. Impacts of the Standards
D. EPA Statutory Authority for This Action
II. Need for Additional Emissions Control
A. Background on Pollutants Impacted by This Proposal
B. Health Effects Associated With Exposure to Pollutants
Impacted by This Rule
C. Environmental Effects Associated With Exposure to Pollutants
Impacted by This Rule
D. Environmental Justice
III. Test Procedures and Standards
A. Overview
B. Summary of Compression-Ignition Exhaust Emission Standards
and Duty Cycle Test Procedures
C. Summary of Compression-Ignition Off-Cycle Standards and Off-
Cycle Test Procedures
D. Summary of Spark-Ignition HDE Exhaust Emission Standards and
Test Procedures
E. Summary of Spark-Ignition HDV Refueling Emission Standards
and Test Procedures
IV. Compliance Provisions and Flexibilities
A. Regulatory Useful Life
B. Ensuring Long-Term In-Use Emissions Performance
C. Onboard Diagnostics
D. Inducements
E. Fuel Quality
F. Durability Testing
G. Averaging, Banking, and Trading
V. Program Costs
A. Technology Package Costs
B. Operating Costs
C. Program Costs
VI. Estimated Emissions Reductions From the Final Program
A. Emission Inventory Methodology
B. Estimated Emission Reductions From the Final Program
C. Estimated Emission Reductions by Engine Operations and
Processes
VII. Air Quality Impacts of the Final Rule
A. Ozone
B. Particulate Matter
C. Nitrogen Dioxide
D. Carbon Monoxide
E. Air Toxics
F. Visibility
G. Nitrogen Deposition
H. Demographic Analysis of Air Quality
VIII. Benefits of the Heavy-Duty Engine and Vehicle Standards
IX. Comparison of Benefits and Costs
A. Methods
B. Results
X. Economic Impact Analysis
A. Impact on Vehicle Sales, Mode Shift, and Fleet Turnover
B. Employment Impacts
XI. Other Amendments
A. General Compliance Provisions (40 CFR Part 1068) and Other
Cross-Sector Issues
B. Heavy-Duty Highway Engine and Vehicle Emission Standards (40
CFR Parts 1036 and 1037)
C. Fuel Dispensing Rates for Heavy-Duty Vehicles (40 CFR Parts
80 and 1090)
D. Refueling Interface for Motor Vehicles (40 CFR Parts 80 and
1090)
E. Light-Duty Motor Vehicles (40 CFR Parts 85, 86, and 600)
F. Large Nonroad Spark-Ignition Engines (40 CFR Part 1048)
[[Page 4298]]
G. Small Nonroad Spark-Ignition Engines (40 CFR Part 1054)
H. Recreational Vehicles and Nonroad Evaporative Emissions (40
CFR Parts 1051 and 1060)
I. Marine Diesel Engines (40 CFR Parts 1042 and 1043)
J. Locomotives (40 CFR Part 1033)
K. Stationary Compression-Ignition Engines (40 CFR Part 60,
subpart IIII)
L. Nonroad Compression-Ignition Engines (40 CFR Part 1039)
XII. Statutory and Executive Order Reviews
A. Executive Order 12866: Regulatory Planning and Review and
Executive Order 13563: Improving Regulation and Regulatory Review
B. Paperwork Reduction Act (PRA)
C. Regulatory Flexibility Act (RFA)
D. Unfunded Mandates Reform Act (UMRA)
E. Executive Order 13132: Federalism
F. Executive Order 13175: Consultation and Coordination With
Indian Tribal Governments
G. Executive Order 13045: Protection of Children From
Environmental Health and Safety Risks
H. Executive Order 13211: Actions Concerning Regulations That
Significantly Affect Energy Supply, Distribution, or Use
I. National Technology Transfer and Advancement Act (NTTAA) and
1 CFR Part 51
J. Executive Order 12898: Federal Actions To Address
Environmental Justice in Minority Populations and Low-Income
Populations
K. Congressional Review Act
L. Judicial Review
XIII. Statutory Provisions and Legal Authority
I. Executive Summary
A. Introduction
1. Summary of the Final Criteria Pollutant Program
In this action, the EPA is finalizing a program to further reduce
air pollution, including pollutants that create ozone and particulate
matter (PM), from heavy-duty engines and vehicles across the United
States. The final program includes new, more stringent emissions
standards that cover a wider range of heavy-duty engine operating
conditions compared to today's standards, and it requires these more
stringent emissions standards to be met for a longer period of time of
when these engines operate on the road.
This final rule is part of a comprehensive strategy, the ``Clean
Trucks Plan,'' which lays out a series of clean air and climate
regulations that the agency is developing to reduce pollution from
large commercial heavy-duty trucks and buses, as well as to advance the
transition to a zero-emissions transportation future. Consistent with
President Biden's Executive Order (E.O.) 14037, this final rule is the
first step in the Clean Trucks Plan.\3\ We expect the next two steps of
the Clean Trucks Plan will take into consideration recent Congressional
action, including the recent Inflation Reduction Act of 2022, that we
anticipate will spur significant change in the heavy-duty sector.\4\ We
are not taking final action at this time on the proposed targeted
updates to the existing Heavy-Duty Greenhouse Gas Emissions Phase 2
program (HD GHG Phase 2); rather, we intend to consider potential
changes to certain HD GHG Phase 2 standards as part of a subsequent
rulemaking.
---------------------------------------------------------------------------
\3\ President Joseph Biden. Executive Order on Strengthening
American Leadership in Clean Cars and Trucks. 86 FR 43583, August
10, 2021.
\4\ For example, both the 2021 Infrastructure Investment and
Jobs Act (commonly referred to as the ``Bipartisan Infrastructure
Law'' or BIL) and the Inflation Reduction Act of 2022 (``Inflation
Reduction Act'' or IRA) include many incentives for the development,
production, and sale of zero emissions vehicles (ZEVs) and charging
infrastructure. Infrastructure Investment and Jobs Act, Public Law
117-58, 135 Stat. 429 (2021) (``Bipartisan Infrastructure Law'' or
``BIL''), available at https://www.congress.gov/117/plaws/publ58/PLAW-117publ58.pdf; Inflation Reduction Act of 2022, Public Law 117-
169, 136 Stat. 1818 (2022) (``Inflation Reduction Act'' or ``IRA''),
available at https://www.congress.gov/117/bills/hr5376/BILLS-117hr5376enr.pdf.
---------------------------------------------------------------------------
Across the United States, heavy-duty engines emit oxides of
nitrogen (NOX) and other pollutants that are significant
contributors to concentrations of ozone and PM2.5 and their
resulting adverse health effects, which include death, respiratory
illness (including childhood asthma), and cardiovascular
problems.5 6 7 Without this final rule, heavy-duty engines
would continue to be one of the largest contributors to mobile source
NOX emissions nationwide in the future, representing 32
percent of the mobile source NOX emissions in calendar year
2045.\8\ Furthermore, we estimate that without this final rule, heavy-
duty engines would represent 90 percent of the onroad NOX
inventory in calendar year 2045.\9\ Reducing NOX emissions
is a critical part of many areas' strategies to attain and maintain the
National Ambient Air Quality Standards (NAAQS) for ozone and PM; many
state and local agencies anticipate challenges in attaining the NAAQS,
maintaining the NAAQS in the future, and/or preventing
nonattainment.\10\ Some nonattainment areas have already been ``bumped
up'' to higher classifications because of challenges in attaining the
NAAQS.\11\
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\5\ Oxides of nitrogen (NOX) refers to nitric oxide
(NO) and nitrogen dioxide (NOX).
\6\ Zawacki et al, 2018. Mobile source contributions to ambient
ozone and particulate matter in 2025. Atmospheric Environment, Vol
188, pg 129-141. Available online: https://doi.org/10.1016/j.atmosenv.2018.04.057.
\7\ Davidson et al, 2020. The recent and future health burden of
the U.S. mobile sector apportioned by source. Environmental Research
Letters. Available online: https://doi.org/10.1088/1748-9326/ab83a8.
\8\ Sectors other than onroad and nonroad were projected from
2016v1 Emissions Modeling Platform. https://www.epa.gov/air-emissions-modeling/2016v1-platform.
\9\ U.S. EPA (2020) Motor Vehicle Emission Simulator: MOVES3.
https://www.epa.gov/moves.
\10\ See Section II for additional detail.
\11\ For example, in September 2019 several 2008 ozone
nonattainment areas were reclassified from moderate to serious,
including Dallas, Chicago, Connecticut, New York/New Jersey and
Houston, and in January 2020, Denver. Also, on September 15, 2022,
EPA finalized reclassification of 5 areas in nonattainment of the
2008 ozone NAAQS from serious to severe and 22 areas in
nonattainment of the 2015 ozone NAAQS from marginal to moderate. The
2008 NAAQS for ozone is an 8-hour standard with a level of 0.075
ppm, which the 2015 ozone NAAQS lowered to 0.070 ppm.
---------------------------------------------------------------------------
In addition, emissions from heavy-duty engines can result in higher
pollutant levels for people living near truck freight routes. Based on
a study EPA conducted of people living near truck routes, an estimated
72 million people live within 200 meters of a truck freight route.\12\
Relative to the rest of the population, people of color and those with
lower incomes are more likely to live near truck routes.\13\ This
population includes children; childcare facilities and schools can also
be in close proximity to freight routes.\14\
---------------------------------------------------------------------------
\12\ See discussion in Section II.B.7.
\13\ See Section VII.H for additional discussion on our analysis
of environmental justice impacts of this final rule.
\14\ Kingsley, S., Eliot, M., Carlson, L. et al. Proximity of
U.S. schools to major roadways: a nationwide assessment. J Expo Sci
Environ Epidemiol 24, 253-259 (2014). https://doi.org/10.1038/jes.2014.5.
---------------------------------------------------------------------------
The final rulemaking will promulgate new numeric standards and
change key provisions of the existing heavy-duty emission control
program, including the test procedures, regulatory useful life,
emission-related warranty, and other requirements. Together, the
provisions in the final rule will further reduce the air quality
impacts of heavy-duty engines across a range of operating conditions
and over a longer portion of the operational life of heavy-duty
engines.\15\ The requirements in the final
[[Page 4299]]
rule will lower emissions of NOX and other air pollutants
(PM, hydrocarbons (HC), carbon monoxide (CO), and air toxics) beginning
no later than model year (MY) 2027. The emission reductions from the
final rule will increase over time as more new, cleaner vehicles enter
the fleet.
---------------------------------------------------------------------------
\15\ Note that the terms useful life and operational life are
different, though they are related. As required by Clean Air Act
(CAA) section 202(a), the useful life period is when manufacturers
are required to meet the emissions standards in the final rule;
whereas, operational life is the term we use to describe the
duration over which an engine is operating on roadways. We are
finalizing useful life periods that cover a greater portion of the
operational life. We consider operational life to be the average
mileage at rebuild for compression-ignition engines and the average
mileage at replacement for spark-ignition engines (see preamble
Section IV.A for details).
---------------------------------------------------------------------------
We estimate that the final rule will reduce NOX
emissions from heavy-duty vehicles in 2040 by more than 40 percent; by
2045, a year by which most of the regulated fleet will have turned
over, heavy-duty NOX emissions will be almost 50 percent
lower than they would have been without this action. These emission
reductions will result in widespread decreases in ambient
concentrations of pollutants such as ozone and PM2.5. We
estimate that in 2045, the final rule will result in total annual
monetized ozone- and PM2.5-related benefits of $12 and $33
billion at a 3 percent discount rate, and $10 and $30 billion at a 7
percent discount rate. These widespread air quality improvements will
play an important role in addressing concerns raised by state, local,
and Tribal governments, as well as communities, about the contributions
of heavy-duty engines to air quality challenges they face such as
meeting their obligations to attain or continue to meet NAAQS, and to
reduce other human health and environmental impacts of air pollution.
This rule's emission reductions will reduce air pollution in close
proximity to major roadways, where concentrations of many air
pollutants are elevated and where people of color and people with low
income are disproportionately exposed.
In EPA's judgment, our analyses in this final rule show that the
final standards will result in the greatest degree of emission
reduction achievable starting in model year 2027, giving appropriate
consideration to costs and other factors, which is consistent with
EPA's statutory authority under Clean Air Act (CAA) section
202(a)(3)(A).\16\
---------------------------------------------------------------------------
\16\ CAA section 202(a)(3)(A) requires standards for emissions
of NOX, PM, HC, and CO emissions from heavy-duty vehicles
and engines to ``reflect the greatest degree of emission reduction
achievable through the application of technology which the
Administrator determines will be available for the model year to
which such standards apply, giving appropriate consideration to
cost, energy, and safety factors associated with the application of
such technology.'' Throughout this notice we use terms like
``maximum feasible emissions reductions'' to refer to this statutory
requirement to set standards that ``reflect the greatest degree of
emission reduction achievable . . .'.
---------------------------------------------------------------------------
CAA section 202(a)(1) requires the EPA to ``by regulation prescribe
(and from time to time revise) . . . standards applicable to the
emission of any air pollutant from any class or classes of new motor
vehicles or new motor vehicle engines . . . , which in his judgment
cause, or contribute to, air pollution which may reasonably be
anticipated to endanger public health or welfare.'' CAA section
202(a)(3)(C) requires that NOX, PM, HC, and CO (hereafter
referred to as ``criteria pollutants'') standards for certain heavy-
duty vehicles and engines apply for no less than 3 model years and
apply no earlier than 4 years after promulgation.\17\
---------------------------------------------------------------------------
\17\ See Sections I.D and XIII for additional discussion on
EPA's statutory authority for this action, including our authority
under CAA sections 202(d) and 207.
---------------------------------------------------------------------------
Although heavy-duty engines have become much cleaner over the last
decade, catalysts and other technologies have evolved such that harmful
air pollutants can be reduced even further. The final standards are
based on technology improvements that have become available over the 20
years since the last major rule was promulgated to address emissions of
criteria pollutants and toxic pollutants from heavy-duty engines, as
well as projections of continued technology improvements that build on
these existing technologies. The criteria pollutant provisions we are
adopting in this final rule apply for all heavy-duty engine (HDE)
classes: Spark-ignition (SI) HDE, as well as compression-ignition (CI)
Light HDE, CI Medium HDE, and CI Heavy HDE.\18\
---------------------------------------------------------------------------
\18\ This final rule includes new criteria pollutant standards
for engine-certified Class 2b through 8 heavy-duty engines and
vehicles. Class 2b and 3 vehicles with a Gross Vehicle Weight Rating
(GVWR) between 8,500 and 14,000 pounds are primarily commercial
pickup trucks and vans and are sometimes referred to as ``medium-
duty vehicles.'' The majority of Class 2b and 3 vehicles are
chassis-certified vehicles, and EPA intends to include them in a
future combined light-duty and medium-duty rulemaking action,
consistent with E.O, 14037, Section 2a. SI HDE are typically fueled
by gasoline, whereas CI HDE are typically fueled by diesel; note
that the Heavy HDE class, which is largely CI engines, does include
certain SI engines that are generally natural gas-fueled engines
intended for use in Class 8 vehicles. See 40 CFR 1036.140 for
additional description of the primary intended service classes for
heavy-duty engines. Heavy-duty engines and vehicles are also used in
nonroad applications, such as construction equipment; nonroad heavy-
duty engines and vehicles are not the focus of this final rule. As
outlined in I.B of this Executive Summary and detailed in Section
XI, this final rule also includes limited amendments to regulations
that implement our air pollutant emission standards for other
industry sectors, including light-duty vehicles, light-duty trucks,
marine diesel engines, locomotives, and various types of nonroad
engines, vehicles, and equipment. See 40 CFR 1036.140 for a
description of the primary intended service classes for heavy-duty
engines.
---------------------------------------------------------------------------
As described in Section III, the final standards will reduce
emissions during a broader range of operating conditions compared to
the current standards, such that nearly all in-use operation will be
covered. Available data indicate that emission levels demonstrated for
certification are not currently achieved under the broad range of real-
world operating conditions.19 20 21 22 In fact, less than
ten percent of the data collected during a typical test while the
vehicle is operated on the road is subject to EPA's current on-the-road
emission standards.\23\ These testing data further show that
NOX emissions from heavy-duty CI engines are high during
many periods of vehicle operation that are not subject to current on-
the-road emission standards. For example, ``low-load'' engine
conditions occur when a vehicle operates in stop-and-go traffic or is
idling; these low-load conditions can result in exhaust temperature
decreases that then lead to the diesel engine's selective catalytic
reduction (SCR)-based emission control system becoming less effective
or ceasing to function. Test data collected as part of EPA's
manufacturer-run in-use testing program indicate that this low-load
operation could account for more than half of the NOX
emissions from a vehicle during a typical workday.\24\ Similarly,
heavy-duty SI engines also operate in conditions where their catalyst
technology becomes less effective, resulting in higher levels of air
pollutants; however, unlike CI engines, it is sustained medium-to-high
load operation where emission levels are less certain. To address these
concerns, as part of our comprehensive approach, the final standards
include both revisions to our existing test procedures and new test
procedures to reduce emissions
[[Page 4300]]
from heavy-duty engines under a broader range of operating conditions,
including low-load conditions.
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\19\ Hamady, Fakhri, Duncan, Alan. ``A Comprehensive Study of
Manufacturers In-Use Testing Data Collected from Heavy-Duty Diesel
Engines Using Portable Emissions Measurement System (PEMS).'' 29th
CRC Real World Emissions Workshop, March 10-13, 2019.
\20\ Sandhu, Gurdas, et al. ``Identifying Areas of High
NOX Operation in Heavy-Duty Vehicles''. 28th CRC Real-
World Emissions Workshop, March 18-21, 2018.
\21\ Sandhu, Gurdas, et al. ``In-Use Emission Rates for MY 2010+
Heavy-Duty Diesel Vehicles''. 27th CRC Real-World Emissions
Workshop, March 26-29, 2017.
\22\ As noted in Section I.B and discussed in Section III,
testing engines and vehicles while they are operating without a
defined duty cycle is referred to as ``off-cycle'' testing; as
detailed in Section III, we are finalizing new off-cycle test
procedures and standards as part of this rulemaking.
\23\ Heavy-duty CI engines are currently subject to off-cycle
standards that are not limited to specific test cycles; throughout
this notice we use the terms ``on-the-road'', ``over the road'', or
``real world'' interchangeably to refer to off-cycle standards.
\24\ Sandhu, Gurdas, et al. ``Identifying Areas of High
NOX Operation in Heavy-Duty Vehicles''. 28th CRC Real-
World Emissions Workshop, March 18-21, 2018.
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Data also show that tampering and mal-maintenance of the engine's
emission control system after the useful life period is projected to
result in NOX emissions that would represent a substantial
part of the HD emissions inventory in 2045.\25\ To address this
problem, as part of our comprehensive approach, the final rule includes
longer regulatory useful life and emission-related warranty
requirements to ensure the final emissions standards will be met
through more of the operational life of heavy-duty
vehicles.26 27 Further, the final rule includes requirements
for manufacturers to better ensure that operators keep in-use engines
and emission control systems working properly in the real world. We
expect these final provisions to improve maintenance and serviceability
will reduce incentives to tamper with the emission control systems on
MY 2027 and later engines, which would avoid large increases in
emissions that would impact the reductions projected from the final
rule. For example, we estimate NOX emissions will increase
more than 3000 percent due to malfunction of the NOX
emissions aftertreatment on a MY 2027 and later heavy heavy-duty
vehicle. To address this, the final rule requires manufacturers to meet
emission standards with less frequent scheduled maintenance for
emission-related parts and systems, and to provide more information on
how to diagnose and repair emission control systems. In addition, the
final rule requires manufacturers to demonstrate that they design their
engines to limit access to electronic controls to prevent operators
from reprogramming the engine to bypass or disable emission controls.
The final rule also specifies a balanced approach for manufacturers to
design their engines with features to ensure that operators perform
ongoing maintenance to keep SCR emission control systems working
properly, without creating a level of burden and corresponding
frustration for operators that could increase the risk of operators
completely disabling emission control systems. These provisions
combined with the longer useful life and warranty periods will provide
a comprehensive approach to ensure that the new, much more stringent
emissions standards are met during in use operations.
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\25\ See Section VI for more information on projected inventory
contributions from each operating mode or process, as well as
discussion on the emissions impacts of tampering and mal-
maintenance.
\26\ Emission standards set under CAA section 202(a) apply to
vehicles and engines ``for their useful life.'' CAA section 202(d)
directs EPA to prescribe regulations under which the useful life of
vehicles and engines shall be determined, and for heavy-duty
vehicles and engines establishes minimum values of 10 years or
100,000 miles, whichever occurs first, unless EPA determines that
greater values are appropriate. CAA section 207(a) further requires
manufacturers to provide emission-related warranty, and EPA set the
current emission-related warranty periods for heavy-duty engines in
1983 (48 FR 52170, November 16, 1983). See Section I.D for more
discussion on the statutory authority for the final rule.
\27\ See Section IV for more discussion on the final useful life
and warranty requirements.
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The final standards and requirements are based on further
consideration of the data included in the proposed rule, as well as
additional supporting data from our own test programs, and
consideration of the extensive public input EPA received in response to
the proposed rule. The proposal was posted on the EPA website on March
7, 2022, and published in the Federal Register on March 28, 2022 (87 FR
17414, March 28, 2022). EPA held three virtual public hearings in April
2022. We received more than 260,000 public comments.\28\ A broad range
of stakeholders provided comments, including state and local
governments, heavy-duty engine manufacturers, emissions control
suppliers and others in the heavy-duty industry, environmental
organizations, environmental justice organizations, state, local, and
Tribal organizations, consumer groups, labor groups, private citizens,
and others. Some of the issues raised in comments included the need for
new, more stringent NOX standards, particularly in
communities already overburdened by pollution; the feasibility and
costs of more stringent NOX standards combined with much
longer useful life periods; the longer emissions-related warranty
periods; a single- vs. two-step program; and various details on the
flexibilities and other program design features of the proposed
program. We briefly discuss several of these key issues in Section I.B,
with more detail in later sections in this preamble and in the Response
to Comments document that is available in the public docket for this
rule.\29\
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\28\ Of these comments, 1,860 were unique letters, many of which
provided data and other detailed information for EPA to consider;
the remaining comments were mass mailers sponsored by 30 different
organizations, nearly all of which urged EPA to take action to
reduce emissions from trucks or to adopt more stringent limits.
\29\ U.S. EPA, ``Control of Air Pollution from New Motor
Vehicles: Heavy-Duty Engine and Vehicle Standards--Response to
Comments'', Docket EPA-HQ-OAR-2019-0055.
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This Section I provides an overview of the final program, the
impacts of the final program, and how the final program is consistent
with EPA's statutory requirements. The need for additional emissions
control from heavy-duty engines is described in Section II. We describe
the final standards and compliance flexibilities in detail in Sections
III and IV. We discuss our analyses of estimated emission reductions,
air quality improvements, costs, and monetized benefits of the final
program in Sections V through X. Section XI describes limited
amendments to the regulations that implement our air pollutant emission
standards for other sectors (e.g., light-duty vehicles, marine diesel
engines, locomotives, and various types of nonroad engines, vehicles,
and equipment).
2. EPA Will Address HD GHG Emissions in a Subsequent Rulemaking
Although we proposed targeted revisions to the MY2027 GHG Phase 2
standards as part of the same proposal in which we laid out more
stringent NOX standards, in this final rule we are not
taking final action on updates to the GHG standards. Instead, we intend
to consider potential changes to certain HD GHG Phase 2 standards as
part of a subsequent rulemaking.
B. Overview of the Final Regulatory Action
We are finalizing a program that will begin in MY 2027, which is
the earliest year that these new criteria pollutant standards can begin
to apply under CAA section 202(a)(3)(C).\30\ The final NOX
standards are a single-step program that reflect the greatest degree of
emission reduction achievable starting in MY2027, giving appropriate
consideration to costs and other factors. The final rule establishes
not only new, much more stringent NOX standards compared to
today's standards, but also requires lower NOX emissions
over a much wider range of testing conditions both in the laboratory
and when engines are operating on the road. Further, the final
standards include longer useful life periods, as well as significant
increases in the emissions-related warranty periods. The longer useful
life and emissions warranty periods are particularly important for
ensuring continued emissions control when the engines are operating on
the road. These final standards will result in significant reductions
in emissions of NOX, PM2.5, and other air
pollutants across the country, which we project will meaningfully
decrease ozone
[[Page 4301]]
concentrations across the country. We expect the largest improvements
in both ozone and PM2.5 to occur in areas with the worst
baseline air quality. In a supplemental demographic analysis, we also
found that larger numbers of people of color are projected to reside in
these areas with the worst baseline air quality.
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\30\ Section 202(a)(3)(C) requires that standards under
202(a)(3)(A), such as the standards in this final rule, apply no
earlier than 4 years after promulgation, and apply for no less than
3 model years. See Section I.D for additional discussion on the
statutory authority for this action.
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The final standards and requirements are based on further
consideration of the data included in the proposed rule, as well as
additional supporting data from our own test programs, and
consideration of the extensive public input EPA received in response to
the proposed rule. As required by CAA section 202(a)(3), the final new
numeric NOX standards will result in the greatest degree of
emission reduction achievable for a national program starting in MY
2027 through the application of technology that the Administrator has
determined will be available starting in MY 2027, after giving
appropriate consideration to cost, energy, and safety factors
associated with the application of such technology. The EPA proposal
included two options for the NOX program. Proposed Option 1
was the more stringent option, and it included new standards and other
program elements starting in MY 2027, which were further strengthened
in MY 2031. Proposed Option 2 was the less stringent option, with new
standards and requirements implemented fully in MY 2027. The final
numeric NOX standards and testing requirements are largely
consistent with the proposed Option 1 in MY 2027. The final numeric
standards and regulatory useful life values will reduce NOX
emissions not only when trucks are new, but throughout a longer period
of their operational life under real-world conditions. For the smaller
engine service-class categories, we are finalizing the longest
regulatory useful life and emissions warranty periods proposed, and for
the largest engines we are finalizing requirements for useful life and
emissions aftertreatment durability demonstration that are
significantly longer than required today.
As previously noted in this Section I, we received a large number
and wide range of comments on the proposed rule. Several comments
raised particularly significant issues related to some fundamental
components of the proposed program, including the level of the numeric
standards and feasibility of lower numeric standards combined with
longer useful life periods. We briefly discuss these key issues in this
Section I.B, with more detail in later sections in this preamble. The
Response to Comments document provides our responses to the comments we
received; it is located in the docket for this rulemaking.
1. Key Changes From the Proposal
i. Feasibility of More Stringent NOX Standards Combined With
Much Longer Useful Life Periods
Many stakeholders commented on the proposed numeric NOX
standards, and the feasibility of maintaining those numeric standards
over the proposed useful life periods. Environmental organizations and
other commenters, including suppliers to the heavy-duty industry,
generally urged EPA to adopt the most stringent standards proposed, or
to finalize even more stringent standards by fully aligning with the
California Air Resources Board (CARB) Low NOX Omnibus
program.\31\ In contrast, most engine manufacturers, truck dealers,
fleets, and other members of the heavy-duty industry stated that even
the less stringent proposed numeric standards and useful life periods
would be extremely challenging to meet, particularly for the largest
heavy-duty engines. Some of these commenters provided data that they
stated showed the potential for large impacts on the purchase price of
a new truck if EPA were to finalize the most stringent proposed numeric
standards and useful life periods for the largest heavy-duty engines.
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\31\ EPA is reviewing a waiver request under CAA section 209(b)
from California for the Omnibus rule. For more information on the
California Air Resources Board Omnibus rule see, ``Heavy-Duty Engine
and Vehicle Omnibus Regulation and Associated Amendments,'' December
22, 2021. https://ww2.arb.ca.gov/rulemaking/2020/hdomnibuslownox.
Last accessed September 21, 2022. See also ``California State Motor
Vehicle Pollution Control Standards and Nonroad Engine Pollution
Control Standards; The ``Omnibus'' Low NOX Regulation;
Request for Waivers of Preemption; Opportunity for Public Hearing
and Public Comment'' at 87 FR 35765 (June 13, 2022).
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As summarized in I.B.2 and detailed in preamble Section III, we are
finalizing numeric NOX standards and useful life periods
that are largely consistent with the most stringent proposed option for
MY 2027. For all heavy-duty engine classes, the final numeric
NOX standards for medium- and high-load engine operations
match the most stringent standards proposed for MY 2027; for low-load
operations we are finalizing the most stringent standard proposed for
any model year (see I.B.1.ii for discussion).\32\ For smaller heavy-
duty engines (i.e., light and medium heavy-duty engines CI and SI
heavy-duty engines), the numeric standards are combined with the
longest useful life periods we proposed. The final numeric
NOX emissions standards and useful life periods for smaller
heavy-duty engines are based on further consideration of data included
in the proposal from our engine demonstration programs that show the
final NOX emissions standards are feasible at the final
useful life periods applicable to these smaller heavy-duty engines. Our
assessment of the data available at the time of proposal is further
supported by our evaluation of additional information and public
comments stating that the proposed standards are feasible for these
smaller engine categories. For the largest heavy-duty engines (i.e.,
heavy heavy-duty engines), the final numeric standards are combined
with the longest useful life mileage that we proposed for MY 2027. The
final useful life periods for the largest heavy-duty engines are 50
percent longer than today's useful life periods, which will play an
important role in ensuring continued emissions control while the
engines operate on the road.
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\32\ As proposed, we are finalizing a new test procedure for
heavy-duty CI engines to demonstrate emission control when the
engine is operating under low-load and idle conditions; this new
test procedure does not apply to heavy-duty SI engines (see Sections
I.B.2 and III for additional discussion).
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After further consideration of the data included in the proposal,
as well as information submitted by commenters and additional data we
collected since the time of proposal, we are finalizing two updates
from our proposed testing requirements in order to ensure the greatest
degree of emission reduction achievable are met throughout the final
useful life periods; these updates are tailored to the larger engine
classes (medium and heavy heavy-duty engines), which have longer useful
life periods and more rigorous duty-cycles compared to the smaller
engine classes. First, we are finalizing a requirement for
manufacturers to demonstrate before heavy heavy-duty engines are in-use
that the emissions control technology is durable through a period of
time longer than the final useful life mileage.\33\ For these largest
engines with the longest useful life mileages, the extended laboratory
durability demonstration will better ensure the final standards will be
met throughout the regulatory useful life
[[Page 4302]]
under real-world operations where conditions are more variable. Second,
we are finalizing an interim compliance allowance that applies when EPA
evaluates whether the heavy or medium heavy-duty engines are meeting
the final standards after these engines are in use in the real world.
When combined with the final useful life values, we believe the interim
compliance allowance will address concerns raised in comments from
manufacturers that the more stringent proposed MY 2027 standards would
not be feasible to meet over the very long useful life periods of heavy
heavy-duty engines, or under the challenging duty-cycles of medium
heavy-duty engines. This interim, in-use compliance allowance is
generally consistent with our past practice (for example, see 66 FR
5114, January 18, 2001); also consistent with past practice, the
interim compliance allowance is included as an interim provision that
we may reassess in the future through rulemaking based on the
performance of emissions controls over the final useful life periods
for medium and heavy heavy-duty engines. To set standards that result
in the greatest emission reductions achievable for medium and heavy
heavy-duty engines, we considered additional data that we and others
collected since the time of the proposal; these data show the
significant technical challenge of maintaining very low NOX
emissions throughout very long useful life periods for heavy heavy-duty
engines, and greater amounts of certain aging mechanisms over the long
useful life periods of medium heavy-duty engines. In addition to these
data, in setting these standards, we gave appropriate consideration to
costs associated with the application of technology to achieve maximum
emissions reductions in MY 2027 (i.e., cost of compliance for
manufacturers associated with the standards) and other factors. We
determined that for heavy heavy-duty engines the combination of: (1)
The most stringent MY 2027 standards proposed, (2) longer useful life
periods compared to today's useful life periods, (3) targeted, interim
compliance allowance approach to in-use compliance testing, and (4) the
extended durability demonstration for emissions control technologies is
appropriate, feasible, and consistent with our authority under the CAA
to set technology-forcing NOX pollutant standards for heavy-
duty engines for their useful life.\34\ Similarly, for medium heavy-
duty engines we determined that the combination of the first three
elements (i.e., most stringent MY 2027 standards proposed, increase in
useful life periods, and interim compliance allowance for in-use
testing) is appropriate, feasible, and consistent with our CAA
authority to set technology-forcing NOX pollutant standards
for heavy-duty engines for their useful life.
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\33\ Manufacturers of any size heavy-duty engine must
demonstrate that the emission control technology is durable through
a period equivalent to the useful life period of the engine, and may
be subject to recall if EPA subsequently determines that properly
maintained and used engines do not conform to our regulations over
the useful life period (as specified in our regulations and
consistent with CAA section 207). As outlined here, the extended
laboratory durability demonstration in the final program will
require manufacturers of the largest heavy-duty engines to
demonstrate emission control durability for a longer period to
better ensure that in-use engines will meet emission standards
throughout the long regulatory useful life of these engines.
\34\ CAA section 202(a)(3)(A) is a technology-forcing provision
and reflects Congress' intent that standards be based on projections
of future advances in pollution control capability, considering
costs and other statutory factors. See National Petrochemical &
Refiners Association v. EPA, 287 F.3d 1130, 1136 (D.C. Cir. 2002)
(explaining that EPA is authorized to adopt ``technology-forcing''
regulations under CAA section 202(a)(3)); NRDC v. Thomas, 805 F.2d
410, 428 n.30 (D.C. Cir. 1986) (explaining that such statutory
language that ``seek[s] to promote technological advances while also
accounting for cost does not detract from their categorization as
technology-forcing standards''); see also Husqvarna AB v. EPA, 254
F.3d 195 (D.C. Cir. 2001) (explaining that CAA sections 202 and 213
have similar language and are technology-forcing standards). In this
context, the term ``technology-forcing'' has a specific legal
meaning and is used to distinguish standards that may require
manufacturers to develop new technologies (or significantly improve
existing technologies) from standards that can be met using existing
off-the-shelf technology alone. Technology-forcing standards such as
those in this final rule do not require manufacturers to use
specific technologies.
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ii. Test Procedures To Control Emissions Under a Broader Range of
Engine Operations
Many commenters supported our proposal to update our test
procedures to more accurately account for and control emissions across
a broader range of engine operation, including in urban driving
conditions and other operations that could impact communities already
overburdened with pollution. Consistent with our proposal, we are
finalizing several provisions to reduce emissions from a broader range
of engine operating conditions. First, we are finalizing new standards
for our existing test procedures to reduce emissions under medium- and
high-load operations (e.g., when trucks are traveling on the highway).
Second, we are finalizing new standards and a corresponding new test
procedure to measure emissions during low-load operations (i.e., the
low-load cycle, LLC). Third, we are finalizing new standards and
updates to an existing test procedure to measure emissions over the
broader range of operations that occur when heavy-duty engines are
operating on the road (i.e., off-cycle). \35\
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\35\ Duty-cycle test procedures measure emissions while the
engine is operating over precisely defined duty cycles in an
emissions testing laboratory and provide very repeatable emission
measurements. ``Off-cycle'' test procedures measure emissions while
the engine is not operating on a specified duty cycle; this testing
can be conducted while the engine is being driven on the road (e.g.,
on a package delivery route), or in an emission testing laboratory.
Both duty-cycle and off-cycle testing are conducted pre-production
(e.g., for certification) or post-production to verify that the
engine meets applicable duty-cycle or off-cycle emission standards
throughout useful life (see Section III for more discussion).
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The new, more stringent numeric standards for the existing
laboratory-based test procedures that measure emissions during medium-
and high-load operations will ensure significant emissions reductions
from heavy-duty engines. Without this final rule, these medium- and
high-load operations are projected to contribute the most to heavy-duty
NOX emissions in 2045.
We are finalizing as proposed a new LLC test procedure, which will
ensure demonstration of emission control under sustained low-load
operations. After further consideration of data included in the
proposal, as well as additional information from the comments
summarized in this section, we are finalizing the most stringent
numeric LLC standard proposed for any model year. As discussed in our
proposal, data from our CI engine demonstration program showed that the
lowest numeric NOX standard proposed would be feasible for
the LLC throughout a useful life period similar to the useful life
period we are finalizing for the largest heavy-duty engines. After
further consideration of this data, and additional support from data
collected since the time of proposal, we are finalizing the most
stringent standard proposed for any model year.
We are finalizing new numeric standards and revisions to the
proposed off-cycle test procedure. We proposed updates to the current
off-cycle test procedure that included binning emissions measurements
based on the type of operation the engine is performing when the
measurement data is being collected. Specifically, we proposed that
emissions data would be grouped into three bins, based on whether the
engine was operating in idle (Bin 1), low-load (Bin 2), or medium-to-
high load (Bin 3). Given the different operational profiles of each of
the three bins, we proposed a separate standard for each bin. Based on
further consideration of data included in the proposal, as well as
additional support from our consideration of data provided by
commenters, we are finalizing off-cycle standards for two bins, rather
than three bins; correspondingly, we are finalizing a two-bin approach
for grouping emissions data collected during off-cycle test procedures.
Our evaluation of available information shows that two bins better
represent the
[[Page 4303]]
differences in engine operations that influence emissions (e.g.,
exhaust temperature, catalyst efficiency) and ensure sufficient data is
collected in each bin to allow for an accurate analysis of the data to
determine if emissions comply with the standard for each bin. Preamble
Section 0 further discusses the final off-cycle standards with
additional detail in preamble Section III.
iii. Lengthening Emissions-Related Warranty
EPA received general support from many commenters for the proposal
to lengthen the emissions-related warranty beyond existing
requirements. Some commenters expressed support for one of the proposed
options, and one organization suggested a warranty period even longer
than either proposed option. Several stakeholders also commented on the
costs of lengthened warranty periods and potential economic impacts.
For instance, one state commenter supported EPA's cost estimates and
agreed that the higher initial cost will be offset by lower repair
costs; further, the commenter expects the resale value of lengthened
warranty will be maintained for subsequent owners. In contrast,
stakeholders in the heavy-duty engine and truck industry (e.g., engine
and vehicle manufacturers, truck dealers, suppliers of emissions
control technologies) commented that the proposed warranty periods
would add costs to vehicles, and raised concerns about these cost
impacts on first purchasers. Many commenters indicated that purchase
price increases due to the longer warranty periods may delay emission
reductions, stating that high costs could incentivize pre-buy and
reduce fleet turnover from old technology.
After further consideration of data included in the proposal, and
consideration of additional supporting information from the comments
summarized in this Section I.B.1.iii, we are finalizing a single-step
increase for new, longer warranty periods to begin in MY 2027. Several
commenters recommended we pull ahead the longest proposed warranty
periods to start in MY 2027. We agree with that approach for the
smaller heavy-duty engine classes, and our final warranty mileages
match the longest proposed warranty periods for these smaller engines
(i.e., Spark-ignition HDE, Light HDE, and Medium HDE). However, we are
finalizing a different approach for the largest heavy-duty engines
(i.e., Heavy HDE). We are finalizing a warranty mileage that matches
the MY 2027 step of the most stringent proposed option to maximize the
emission control assurance and to cover a percentage of the final
useful life that is more consistent with the warranty periods of the
smaller engine classes. The final emissions warranty periods are
approximately two to four times longer than today's emissions warranty
periods. The durations of the final emissions warranty periods balance
two factors: First, the expected improvements in engine emission
performance from longer emissions warranty periods due to increases in
maintenance and lower rates of tampering with emissions controls (see
preamble Section IV.B for more discussion); and second, the potential,
particularly for the largest heavy-duty engines, for very large
increases in purchase price due to much longer warranty periods to slow
fleet turnover through increases in pre- and low-buy, and subsequently
result in fewer emissions reductions. We are finalizing emissions
warranty periods that in our evaluation will provide a significant
increase in the emissions warranty coverage while avoiding large
increases in the purchase price of a new truck.
iv. Model Year 2027 Single-Step Program
Many stakeholders expressed support for a single-step program to
implement new emissions standards and program requirements beginning in
model year 2027, which is consistent with one of the proposed options.
Stakeholders in the heavy-duty engine and truck industry, including
suppliers of emissions controls technologies, truck dealers, and engine
manufacturers, generally stated that a single-step program avoids
technology disruptions and allows industry to focus on research and
development for zero-emissions vehicle technologies for model years
beyond 2027. Some of these commenters further noted that a two-step
approach would result in gaps in available technology for some vehicle
types and could exacerbate slower fleet turnover from pre- and low-buy
associated with new standards. The trade association for truck dealers
noted that a two-step approach would significantly compromise expected
vehicle performance characteristics, including fuel economy. Other
commenters also generally supported a single-step approach in order for
the most stringent standards to begin as soon as possible, which would
lead to larger emissions reductions earlier than a two-step approach.
Several of these stakeholders noted the importance of early emissions
reductions in communities already overburdened with pollution.
The final NOX standards are a single-step program that
reflect the greatest emission reductions achievable starting in MY
2027, giving appropriate consideration to costs and other factors. In
this final rule, we are focused on achieving the greatest emission
reductions achievable in the MY 2027 timeframe, and have applied our
judgment in determining the appropriate standards for MY 2027 under our
CAA authority for a national program. As the heavy-duty industry
continues to transition to zero-emission technologies, EPA could
consider additional criteria pollutant standards for model years beyond
2027 in future rules.
v. Averaging, Banking, and Trading of NOX Emissions
The majority of stakeholders supported the proposed program to
allow averaging, banking, and trading (ABT) of NOX
emissions, although several suggested adjustments for EPA to consider
in the final rule. Stakeholders provided additional input on several
specific aspects of the proposed ABT program, including the proposed
family emissions limit (FEL) caps, the proposed Early Adoption
Incentives, and the proposed allowance for manufacturers to generate
NOX emissions credits from Zero Emissions Vehicles (ZEVs).
In this Section we briefly discuss stakeholder perspectives on these
specific aspects of the proposed ABT program, as well as our approach
for each in the final rule.
a. Family Emissions Limit Caps
A wide range of stakeholders urged EPA to finalize a lower FEL cap
than proposed; there was broad agreement that the FEL cap in the final
rule should be 100 mg/hp-hr or lower, with commenters citing various
considerations, such as the magnitude of reduction between the current
and proposed standards, as well as the desire to prevent competitive
disruption.
After further consideration, including consideration of public
comments, we are finalizing lower FEL caps than proposed. The FEL caps
in the final rule are 65 mg/hp-hr for MY 2027 through 2030, and 50 mg/
hp-hr for MY 2031 and later. Our rationale for the final FEL caps
includes two main factors. First, we agree with commenters that the
difference between the current standard (approximately 200 mg/hp-hr)
and the standards we are finalizing for MY 2027 and later suggests that
FEL caps lower than the current standard are
[[Page 4304]]
appropriate to ensure that available emissions control technologies are
adopted. This is consistent with our past practice when issuing rules
for heavy-duty onroad engines or nonroad engines in which there was a
substantial (e.g., greater than 50 percent) difference between the
numeric levels of the existing and new standards (69 FR 38997, June 29,
2004; 66 FR 5111, January 18, 2001). Specifically, by finalizing FEL
caps below the current standards, we are ensuring that the vast
majority of new engines introduced into commerce include updated
emissions control technologies compared to the emissions control
technologies manufacturers use to meet the current standards.\36\
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\36\ As discussed in Section IV.G.9, we are finalizing an
allowance for manufacturers to continue to produce a small number (5
percent of production volume) of engines that meet the current
standards for a few model years (i.e., through MY 2030); thus, the
vast majority of, but not all, new engines will need to include
updated emissions control technologies compared to those used to
meet today's standards until MY 2031, when all engines will need
updated emissions control technologies to comply with the final
standards or use credits up to the FEL cap. See Section IV.G.9 for
details on our approach and rationale for including this allowance
in the final rule.
---------------------------------------------------------------------------
Second, finalizing FEL caps below the current standard is
consistent with comments from manufacturers stating that a FEL cap of
100 mg/hp-hr or between 50 and 100 mg/hp-hr would help to prevent
competitive disruptions (i.e., require all manufacturers to make
improvements in their emissions control technologies).
The FEL caps for the final rule have been set at a level to ensure
sizeable emission reductions from the current 2010 standards, while
providing manufacturers with flexibility in meeting the final
standards. When combined with the other restrictions in the final ABT
program (i.e., credit life, averaging sets, expiration of existing
credit balances), we determined the final FEL caps of 65 mg/hp-hr in
MYs 2027 through 2030, and 50 mg/hp-hr in MY 2031 and later avoid
potential adverse effects on the emissions reductions expected from the
final program.
b. Encouraging Early Adoption of New Emissions Controls Technologies
Several stakeholders provided general comments on the proposed
Early Adoption Incentive program, which included emissions credit
multipliers of 1.5 or 2.0 for meeting all proposed requirements prior
to the applicable model year. Although many of the stakeholders in the
heavy-duty engine industry generally supported incentives such as
emissions credit multipliers to encourage early investments in
emissions reductions technology; other industry stakeholders were
concerned that the multipliers would incentivize some technologies
(e.g., hybrid powertrains, natural gas engines) over others (e.g.,
battery-electric vehicles). Environmental organizations and other
commenters were concerned that the emissions credit multipliers would
result in an excess of credits that would undermine some of the
benefits of the rule.
After consideration of public comments, EPA is not finalizing the
proposed Early Adoption Incentives program, and in turn we are not
including emissions credit multipliers in the final program. Rather, we
are finalizing an updated version of the proposed transitional credit
program under the ABT program. As described in preamble Section IV.G.7,
the transitional credit program that we are finalizing provides four
pathways to generate straight NOX emissions credits (i.e.,
no credit multipliers) in order to encourage the early introduction
engines with NOX-reducing technology.
c. Heavy-Duty Zero Emissions Vehicles and NOX Emissions
Credits
Numerous stakeholders provided feedback on EPA's proposal to allow
manufacturers to generate NOX emissions credits from ZEVs.
Environmental organizations and other commenters, as well as suppliers
of heavy-duty engine and vehicle components, broadly oppose allowing
manufacturers to generate NOX emissions credits from ZEVs.
These stakeholders present several lines of argument, including the
potential for: (1) Substantial impacts on the emissions reductions
expected from the proposed rule, which could also result in
disproportionate impacts in disadvantaged communities already
overburdened with pollution; and (2) higher emissions from internal
combustion engines, rather than further incentives for additional ZEVs
(further noting that other State and Federal actions are providing more
meaningful and less environmentally costly HD ZEV incentives). In
contrast, heavy-duty engine and vehicle manufacturers generally support
allowing manufacturers to generate these credits. These stakeholders
also provided several lines of argument, including: (1) The potential
for ZEVs to help meet emissions reductions and air quality goals; (2)
an assertion that ZEV NOX credits are essential to the
achievability of the standards for some manufacturers; and (3) ZEV
NOX credits allow manufacturers to manage investments across
different products that may ultimately result in increased ZEV
deployment.
After further consideration, including consideration of public
comments, we are not finalizing the allowance for manufacturers to
generate NOX emissions credits from heavy-duty ZEVs. Our
decision is based on two primary considerations. First, the standards
in the final rule are technology-forcing, yet achievable for MY 2027
and later internal combustion engines without this flexibility. Second,
because the final standards are not based on projected utilization of
ZEV technology, and because we believe there will be increased
penetration of ZEVs in the heavy-duty fleet by MY 2027 and later,\37\
we are concerned that allowing ZEVs to generate NOX
emissions credits would result in fewer emissions reductions than
intended from this rule. For example, by allowing manufacturers to
generate ZEV NOX credits, EPA would be allowing higher
emissions (through internal combustion engines using credits to emit up
to the FEL cap) in MY 2027 and later, without requiring commensurate
emissions reductions (through additional ZEVs beyond those already
entering the market without this rule). This erosion of emissions
benefits could have particularly adverse impacts in communities already
overburdened by pollution. In addition, we continue to believe that
testing requirements to ensure continued battery and fuel cell
performance over the useful life of a ZEV may be important to ensure
the zero-emissions tailpipe performance for which they are generating
NOX credits; however, after further consideration, including
consideration of public comments, we believe it is appropriate to take
additional time to work with industry and other stakeholders on any
test procedures and other specifications for ZEV battery and fuel cell
performance over the useful life period of the ZEV.
---------------------------------------------------------------------------
\37\ For example, the recently passed Inflation Reduction Act
(IRA) has many incentives for promoting zero-emission vehicles, see
Sections 13403 (Qualified Clean Vehicles), 13404 (Alternative Fuel
Refueling Property Credit), 60101 (Clean Heavy-Duty Vehicles), 60102
(Grants to Reduce Air Pollution at Ports), and 70002 (United States
Postal Service Clean Fleets) of H. R. 5376.
---------------------------------------------------------------------------
2. Summary of the Key Provisions in the Regulatory Action
i. Controlling Criteria Pollutant Emissions Under a Broader Range of
Operating Conditions
The final rule provisions will reduce emissions from heavy-duty
engines
[[Page 4305]]
under a range of operating conditions through revisions to our
emissions standards and test procedures. These revisions will apply to
both laboratory-based standards and test procedures for both heavy-duty
CI and SI engines, as well as the off-cycle standards and test
procedures for heavy-duty CI engines. These final provisions are
outlined immediately below and detailed in Section III.
a. Final Laboratory Standards and Test Procedures
For heavy-duty CI engines, we are finalizing new standards for
laboratory-based tests using the current duty cycles, the transient
Federal Test Procedure (FTP) and the steady-state Supplemental Emission
Test (SET) procedure. These existing test procedures require CI engine
manufacturers to demonstrate the effectiveness of emission controls
when the engine is transitioning from low-to-high loads or operating
under sustained high load, but do not include demonstration of emission
control under sustained low-load operations. As proposed, we are
finalizing a new, laboratory-based LLC test procedure for heavy-duty CI
engines to demonstrate emission control when the engine is operating
under low-load and idle conditions. The addition of the LLC will help
ensure lower NOX emissions in urban areas and other
locations where heavy-duty vehicles operate in stop-and-go traffic or
other low-load conditions. As stated in Section I.B.1, we are
finalizing the most stringent standard proposed for any model year for
low-load operations based on further evaluation of data included in the
proposal, and supported by information received during the comment
period. We are also finalizing as proposed the option for manufacturers
to test hybrid engines and powertrains together using the final
powertrain test procedure.
For heavy-duty SI engines, we are finalizing new standards for
laboratory-based testing using the current FTP duty cycle, as well as
updates to the current engine mapping procedure to ensure the engines
achieve the highest torque level possible during testing. We are also
finalizing the proposed addition of the SET duty-cycle test procedure
to the heavy-duty SI laboratory demonstrations; it is currently only
required for heavy-duty CI engines. Heavy-duty SI engines are
increasingly used in larger heavy-duty vehicles, which makes it more
likely for these engines to be used in higher-load operations covered
by the SET.
Our final NOX emission standards for all defined duty
cycles for heavy-duty CI and SI engines are detailed in Table I-1. As
shown, the final NOX standards will be implemented with a
single step in MY 2027 and reflect the greatest emission reductions
achievable starting in MY 2027, giving appropriate consideration to
costs and other factors. As discussed in I.B.1.i, for the largest
heavy-duty engines we are finalizing two updates to our testing
requirements to ensure the greatest emissions reductions technically
achievable are met throughout the final useful life periods of the
largest heavy-duty engines: (1) A requirement for manufacturers to
demonstrate before heavy heavy-duty engines are in-use that the
emissions control technology are durable through a period of time
longer than the final useful mileage, and (2) a compliance allowance
that applies when EPA evaluates whether medium or heavy heavy-duty
engines are meeting the final standards after these engines are in-use
in the real world. We requested comment on an interim compliance
allowance, and it is consistent with our past practice (for example,
see 66 FR 5114, January 18, 2001); the interim compliance allowance is
shown in the final column of Table I-1. See Section III for more
discussion on feasibility of the final standards. Consistent with our
existing, MY 2010 standards for criteria pollutants, the final
standards, presented in Table 1, are numerically identical for SI and
CI engines.\38\
---------------------------------------------------------------------------
\38\ See Section III for our final PM, HC, and CO standards.
Table I-1--Final NOX Emission Standards for Heavy-Duty CI and SI Engines on Specific Duty Cycles
[milligrams/horsepower-hour (mg/hp-hr)]
----------------------------------------------------------------------------------------------------------------
Current Model years 2027 and later
-----------------------------------------------
Spark ignition Medium and
HDE, light heavy HDE with
All HD engines HDE, medium interim in-use
HDE, and heavy compliance
HDE allowance
----------------------------------------------------------------------------------------------------------------
Federal Test Procedure (transient mid/high load conditions)..... 200 35 50
Supplemental Emission Test (steady-state conditions)............ 200 35 50
Low Load Cycle (low-load conditions)............................ N/A 50 65
----------------------------------------------------------------------------------------------------------------
b. Final On-the-Road Standards and Test Procedures
In addition to demonstrating emission control over defined duty
cycles tested in a laboratory, heavy-duty CI engines must be able to
demonstrate emission control over operations experienced while engines
are in use on the road in the real world (i.e., ``off-cycle''
testing).\39\ We are finalizing with revisions the proposed updates to
the procedure for off-cycle testing, such that data collected during a
wider range of operating conditions will be valid, and therefore
subject to emission standards.
---------------------------------------------------------------------------
\39\ As discussed in Section III, ``off-cycle'' testing measures
emissions while the engine is not operating on a specified duty
cycle; this testing can be conducted while the engine is being
driven on the road (e.g., on a package delivery route), or in an
emission testing laboratory.
---------------------------------------------------------------------------
Similar to the current approach, emission measurements collected
during off-cycle testing will be collected on a second-by-second basis.
As proposed, we are finalizing that the emissions data will be grouped
into 300-second windows of operation. Each 300-second window will then
be binned based on the type of operation that the engine performs
during that 300-second period. Specifically, the average power of the
engine during each 300-second window will determine whether the
emissions during that window are binned as idle (Bin 1), or non-idle
(Bin 2).\40\
---------------------------------------------------------------------------
\40\ Due to the challenges of measuring engine power directly on
in-use vehicles, we are finalizing as proposed the use of the
CO2 emission rate (grams per second) as a surrogate for
engine power; further, we are finalizing as proposed to normalize
CO2 emission rates relative to the nominal maximum
CO2 rate of the engine (e.g., when an engine with a
maximum CO2 emission rate of 50 g/sec emits at a rate of
10 g/sec, its normalized CO2 emission rate is 20
percent).
---------------------------------------------------------------------------
[[Page 4306]]
Our final, two-bin approach covers a wide range of operations that
occur in the real world--significantly more in-use operation than
today's requirements. Bin 1 includes extended idle and other very low-
load operations, where engine exhaust temperatures may drop below the
optimal temperature where SCR-based aftertreatment works best. Bin 2
includes a large fraction of urban driving conditions, during which
engine exhaust temperatures are generally moderate, as well as higher-
power operations, such as on-highway driving, that typically results in
higher exhaust temperatures and high catalyst efficiencies.\41\ Given
the different operational profiles of each of these two bins, we are
finalizing, as proposed, a separate standard for each bin. As proposed,
the final structure follows that of our current not-to-exceed (NTE)
off-cycle standards where testing is conducted while the engine
operates on the road conducting its normal driving patterns, however,
the final standards apply over a much broader range of engine
operation.
---------------------------------------------------------------------------
\41\ Because the final approach considers time-averaged power,
either of the bins could include some idle operation and any of the
bins could include some high-power operation.
---------------------------------------------------------------------------
Table I-2 presents our final off-cycle standards for NOX
emissions from heavy-duty CI engines. As discussed in I.B.1.i, for the
medium and heavy heavy-duty engines we are also finalizing an interim
compliance allowance that applies to non-idle (Bin 2) off-cycle
standard after the engines are in-use. This interim compliance
allowance is consistent with our past practice (for example, see 66 FR
5114, January 18, 2001) and is shown in the final column of Table I-2.
See Section III for details on the final off-cycle standards for other
pollutants.
Table I-2--Final Off-Cycle NOX Standards for Heavy-Duty CI Engines \a\
------------------------------------------------------------------------
Model years 2027 and later
-------------------------------
Medium HDE and
Light HDE, heavy HDE with
medium HDE, in-use
heavy HDE compliance
allowance
------------------------------------------------------------------------
Bin 1: Idle (g/hr)...................... 10.0 \b\ 10.0
Bin 2: Low/medium/high load (mg/hp-hr).. 58 73
------------------------------------------------------------------------
\a\ The standards reflected in Table I-2 are applicable at 25 [deg]C and
above; at lower temperatures the numerical off-cycle Bin 1 and Bin 2
standards for NOX adjust as a function of ambient air temperature (see
preamble Section III.C for details).
\b\ The interim compliance allowance we are finalizing for medium and
heavy heavy-duty engines does not apply to the Bin 1 (Idle) off-cycle
standard (see preamble Section III for details).
In addition to the final standards for the defined duty cycle and
off-cycle test procedures, the final standards include several other
provisions for controlling emissions from specific operations in CI or
SI engines. First, we are finalizing, as proposed, to allow CI engine
manufacturers to voluntarily certify to idle standards using a new idle
test procedure that is based on an existing California Air Resources
Board (CARB) procedure.\42\
---------------------------------------------------------------------------
\42\ 13 CCR 1956.8 (a)(6)(C)--Optional NOX idling
emission standard.
---------------------------------------------------------------------------
We are also finalizing two options for manufacturers to control
engine crankcase emissions. Specifically, manufacturers will be
required to either: (1) As proposed, close the crankcase, or (2)
measure and account for crankcase emissions using an updated version of
the current requirements for an open crankcase. We believe that either
will ensure that the total emissions are accounted for during
certification testing and throughout the engine operation during useful
life. See Section III.B for more discussion on both the final idle and
crankcase provisions.
For heavy-duty SI, we are finalizing as proposed a new refueling
emission standard for incomplete vehicles above 14,000 lb GVWR starting
in MY 2027.\43\ The final refueling standard is based on the current
refueling standard that applies to complete heavy-duty gasoline-fueled
vehicles. Consistent with the current evaporative emission standards
that apply for these same vehicles, we are finalizing a requirement
that manufacturers can use an engineering analysis to demonstrate that
they meet our final refueling standard. We are also adopting an
optional alternative phase-in compliance pathway that manufacturers can
opt into in lieu of being subject to this implementation date for all
incomplete heavy-duty vehicles above 14,000 pounds GVWR (see Section
III.E for details).
---------------------------------------------------------------------------
\43\ Some vehicle manufactures sell their engines or
``incomplete vehicles'' (i.e., chassis that include their engines,
the frame, and a transmission) to body builders who design and
assemble the final vehicle.
---------------------------------------------------------------------------
ii. Ensuring Standards Are Met Over a Greater Portion of an Engine's
Operational Life
In addition to reducing emissions under a broad range of engine
operating conditions, the final program also includes provisions to
ensure emissions standards are met over a greater portion of an
engine's operational life. These final provisions include: (1)
Lengthened regulatory useful life periods for heavy-duty engines, (2)
revised requirement for the largest heavy-duty engines to demonstrate
that the emissions control technology is durable through a period of
time longer than the final useful life mileage, (3) updated methods to
more accurately and efficiently demonstrate the durability of emissions
controls, (4) lengthened emission warranty periods, and (5) increased
assurance that emission controls will be maintained properly through
more of the service life of heavy-duty engines. Each of these final
provisions is outlined immediately below and detailed in Section IV.
a. Final Useful Life Periods
Consistent with the proposal, the final useful life periods will
cover a significant portion of the engine's operational life.\44\ The
longer useful life periods, in combination with the durability
demonstration requirements we are finalizing in this rule, are expected
to lead manufacturers to further improve the durability of their
[[Page 4307]]
emission-related components. After additional consideration of data
included in the proposal, as well as additional data provided in public
comments, we are modifying our proposed useful life periods to account
for the combined effect of useful life and the final numeric standards
on the overall stringency and emissions reductions of the program (see
Section IV.A for additional details).
---------------------------------------------------------------------------
\44\ We consider operational life to be the average mileage at
rebuild for CI engines and the average mileage at replacement for SI
engines (see preamble Section IV.A for details).
---------------------------------------------------------------------------
For smaller heavy-duty engines (i.e., Spark-ignition HDE, Light
HDE, and Medium HDE) we are finalizing the longest useful life periods
proposed (i.e., MY 2031 step of proposed option 1), to apply starting
in MY 2027. The final useful life mileage for Heavy HDE, which has a
distinctly longer operational life than the smaller engine classes, is
approximately 50 percent longer than today's useful life mileage for
these engines and matches the longest useful life we proposed for MY
2027. Our final useful life periods for all heavy-duty engine classes
are presented in Table I-3. We are also increasing the years-based
useful life from the current 10 years to values that vary by engine
class and match the respective proposed options. After considering
comments, we are also adding hours-based useful life values to all
engine categories based on a 20 mile per hour speed threshold and the
corresponding final mileage values.\45\
---------------------------------------------------------------------------
\45\ As noted in this I.B.2, we are finalizing, as proposed,
refueling standards for certain HD SI engines that apply for a
useful life of 15 years or 150,000 miles. See 40 CFR 1037.103(f) and
preamble Section IV.A for more details.
Table I-3--Current and Final Useful Life Periods for Heavy-Duty CI and SI Engines
----------------------------------------------------------------------------------------------------------------
Current MY 2027 and later
Primary intended service class -----------------------------------------------------------------------------
Miles Years Hours Miles Years Hours
----------------------------------------------------------------------------------------------------------------
Spark-ignition HDE \a\............ 110,000 10 ........... 200,000 15 10,000
Light HDE \a\..................... 110,000 10 ........... 270,000 15 13,000
Medium HDE........................ 185,000 10 ........... 350,000 12 17,000
Heavy HDE \b\..................... 435,000 10 22,000 650,000 11 32,000
----------------------------------------------------------------------------------------------------------------
\a\ Current useful life period for Spark-ignition HDE and Light HDE for GHG emission standards is 15 years or
150,000 miles; we are not revising these useful life periods in this final rule. See 40 CFR 1036.108(d).
\b\ As discussed in Section I.B.2.ii.c, we are finalizing a requirement for manufacturers to demonstrate at the
time of certification that the emissions controls on these largest heavy-duty engines are durable through the
equivalent of 750,000 miles.
b. Extended Laboratory Demonstration of Emissions Control Durability
for the Largest Heavy-Duty Engines
As discussed in Section I.B.1.i, for the largest heavy-duty engines
we are finalizing two updates to our proposed testing requirements in
order to ensure the greatest emissions reductions technically
achievable are met throughout the final useful life periods of these
engines. One of the approaches (an in-use interim compliance allowance
for medium and heavy heavy-duty engines) was noted in Section I.B.2.i;
here we focus on the requirement for manufacturers to demonstrate
before the largest heavy-duty engines are in use that the emissions
control technology is durable through a period of time longer than the
final useful mileage. Specifically, we are finalizing a requirement for
manufacturers to demonstrate before the largest heavy-duty engines are
in use that the emissions controls on these engines are durable (e.g.,
capable of controlling NOX emissions over the FTP duty-cycle
at a level of 35 mg/hp-hr) through the equivalent of 750,000 miles. The
extended durability demonstration in a laboratory environment will
better ensure the final standards will be met throughout the longer
final regulatory useful life mileage of 650,000 miles when these
engines are operating in the real world where conditions are more
variable.\46\ As discussed immediately below in Section I.B.2.ii.c, we
are also finalizing provisions to improve the accuracy and efficiency
of emissions control durability demonstrations for all heavy-duty
engine classes.
---------------------------------------------------------------------------
\46\ Once these engines are in use, EPA can require
manufacturers to submit test data, or can conduct our own testing,
to verify that the emissions control technologies continue to
control emissions through the 650,000 mile useful life period (or
the equivalent hours or years requirements as applicable).
---------------------------------------------------------------------------
c. Final Durability Demonstration
EPA regulations require manufacturers to include durability
demonstration data as part of an application for certification of an
engine family. Manufacturers typically complete this demonstration by
following regulatory procedures to calculate a deterioration factor
(DF). The final useful life periods outlined in Table I-4 will require
manufacturers to extend their durability demonstrations to show that
the engines will meet applicable emission standards throughout the
lengthened useful life.
To address the need for accurate and efficient emission durability
demonstration methods, EPA worked with manufacturers and CARB to
address this concern through guidance for MY 2020 and later
engines.\47\ Consistent with the recent guidance, we proposed three
methods for determining DFs. We are finalizing two of the three
proposed methods; we are not finalizing the option to perform a fuel-
based accelerated DF determination, noting that it has been shown to
underestimate emission control system deterioration. The two methods we
are finalizing include: (1) Allowing manufacturers to continue the
current practice of determining DFs based on engine dynamometer-based
aging of the complete engine and aftertreatment system out to
regulatory useful life, and (2) a new option to bench-age the
aftertreatment system at an accelerated rate to limit the burden of
generating a DF over the final lengthened useful life periods. If
manufacturers choose the second option (accelerated bench-aging of the
aftertreatment system), then they may also choose to use an accelerated
aging test procedure that we are codifying in this final rule; the test
procedure is, based on a test program that we introduced in the
proposal to evaluate a rapid-aging protocol for diesel catalysts. We
are also finalizing with revisions two of the three proposed DF
verification options to confirm the accuracy of the DF values submitted
by manufacturers for certification. After further consideration of data
included in the proposal, as well as supported by
[[Page 4308]]
information provided in public comments, we are finalizing that, upon
EPA request, manufacturers would be required to provide confirmation of
the DF accuracy through one of two options.
---------------------------------------------------------------------------
\47\ U.S. EPA. ``Guidance on Deterioration Factor Validation
Methods for Heavy-Duty Diesel Highway Engines and Nonroad Diesel
Engines equipped with SCR.'' CD-2020-19 (HD Highway and Nonroad).
November 17, 2020.
---------------------------------------------------------------------------
d. Final Emission-Related Warranty Periods
We are updating and significantly strengthening the emission-
related warranty periods, for model year 2027 and later heavy-duty
engines.\48\ We are finalizing most of the emission-related warranty
provisions of 40 CFR 1036.120 as proposed. Following our approach for
useful life, we are revising the proposed warranty periods for each
primary intended service class to reflect the difference in average
operational life of each class and in consideration of the information
provided by commenters (see preamble Section IV and the Response to
Comments document for details).
---------------------------------------------------------------------------
\48\ Components installed to control only criteria pollutant
emissions or both greenhouse gas (i.e., CO2,
N2O, and CH4) and criteria pollutant emissions
would be subject to the final warranty periods of 40 CFR 1036.120.
See 40 CFR 1036.150(w).
---------------------------------------------------------------------------
EPA's current emissions-related warranty periods for heavy-duty
engines range from 22 percent to 54 percent of the current regulatory
useful life. Notably, these percent values have decreased over time
given that the warranty periods have not changed since 1983 even as the
useful life periods were lengthened.\49\ The revised warranty periods
are expected to result in better maintenance, including maintenance of
emission-related components, and less tampering, which would help to
ensure the benefits of the emission controls in-use. In addition,
longer regulatory warranty periods may lead engine manufacturers to
simplify repair processes and make them more aware of system defects
that need to be tracked and reported to EPA.
---------------------------------------------------------------------------
\49\ The useful life for heavy heavy-duty engines was increased
from 290,000 miles to 435,000 miles for 2004 and later model years
(62 FR 54694, October 21, 1997).
---------------------------------------------------------------------------
Our final emission-related warranty periods for heavy-duty engines
are presented in Table I-4. The final warranty mileages that apply
starting in MY 2027 for Spark-ignition HDE, Light HDE, and Medium HDE
match the longest warranty mileages proposed (i.e., MY 2031 step of
proposed Option 1) for these primary intended service classes. For
Heavy HDE, which has a distinctly longer operational life, the final
warranty mileage matches the longest warranty mileage proposed to apply
in MY 2027 (i.e., MY 2027 step of proposed Option 1), and is more than
four times longer than today's warranty mileage for these engines. We
are also increasing the years-based warranty from the current 5 years
to 10 years for all engine classes. After considering comments, we are
also adding hours-based warranty values to all primary intended service
classes based on a 20 mile per hour speed threshold and the
corresponding final mileage values. Consistent with current warranty
provisions, the warranty period would be whichever warranty value
(i.e., mileage, hours, or years) occurs first.
Table I-4--Current and Final Emission-Related Warranty Periods for Heavy-Duty CI and SI Engines Criteria
Pollutant Standards
----------------------------------------------------------------------------------------------------------------
Current Model year 2027 and later
Primary intended service class -----------------------------------------------------------------------------
Mileage Years Hours Mileage Years Hours
----------------------------------------------------------------------------------------------------------------
Spark-Ignition HDE................ 50,000 5 ........... 160,000 10 8,000
Light HDE......................... 50,000 5 ........... 210,000 10 10,000
Medium HDE........................ 100,000 5 ........... 280,000 10 14,000
Heavy HDE......................... 100,000 5 ........... 450,000 10 22,000
----------------------------------------------------------------------------------------------------------------
e. Provisions To Ensure Long-Term Emissions Performance
We proposed several approaches for an enhanced, comprehensive
strategy to increase the likelihood that emission controls will be
maintained properly through more of the operational life of heavy-duty
engines, including beyond their useful life periods. These approaches
include updated maintenance provisions, revised requirements for the
owner's manual and emissions label, codified engine derates or
``inducements'' regulations, and updated onboard diagnostics (OBD)
regulations.
Our final updates to maintenance provisions include defining the
type of maintenance manufacturers may choose to recommend to owners in
maintenance instructions, updating minimum maintenance intervals for
certain critical emission-related components, and outlining specific
requirements for maintenance instructions provided in the owner's
manual.
We are finalizing changes to the owner's manual and emissions label
requirements to ensure access to certain maintenance information and
improve serviceability. We expect this additional maintenance
information to improve factors that contribute to mal-maintenance,
which would result in better service experiences for independent repair
technicians, specialized repair technicians, owners who repair their
own equipment, and possibly vehicle inspection and maintenance
technicians. We also believe improving owner experiences with operating
and maintaining heavy-duty engines can reduce the likelihood of
tampering.
In addition, we are adopting inducement regulations that are an
update to and replace existing guidance regarding recommended methods
for manufacturers to reduce engine performance to induce operators to
maintain appropriate levels of high-quality diesel emission fluid (DEF)
in their SCR-based aftertreatment systems and discourage tampering with
such systems. See Section IV.D for details on the principles we
followed to develop multi-step derate schedules that are tailored to
different operating characteristics, as well as changes in the final
rule inducement regulations from the proposal.
We are also finalizing updated OBD regulations both to better
address newer diagnostic methods and available technologies, and to
streamline provisions where possible. We are incorporating by reference
the current CARB OBD regulations, updated in 2019, as proposed.\50\
Specifically, manufacturers must comply with OBD requirements as
referenced in the CARB
[[Page 4309]]
OBD regulations starting in model year 2027, with optional compliance
based on the CARB OBD regulations for earlier model years. After
considering comments, many of which included specific technical
information and requests for clarification, we are finalizing certain
provisions with revisions from proposal and postponing others for
consideration in a future rulemaking (see Section IV.C for details).
---------------------------------------------------------------------------
\50\ CARB's 2019 Heavy-duty OBD Final Regulation Order was
approved and became effective October 3, 2019. Title 13, California
Code of Regulations sections 1968.2, 1968.5, 1971.1, and 1971.5,
available at https://ww2.arb.ca.gov/rulemaking/2018/heavy-duty-board-diagnostic-system-requirements-2018.
---------------------------------------------------------------------------
iii. Averaging, Banking, and Trading of NOX Emissions
Credits
In addition the key program provisions, EPA is finalizing an
averaging, banking, and trading (ABT) program for heavy-duty engines
that provides manufacturers with flexibility in their product planning
while encouraging the early introduction of emissions control
technologies and maintaining the expected emissions reductions from the
program. Several core aspects of the final ABT program are consistent
with the proposal, but the final ABT program also includes several
updates after consideration of public comments. In particular, EPA
requested comment on and agrees with commenters that a lower family
emission limit (FEL) cap than proposed is appropriate for the final
rule. Further, after consideration of public comments, EPA is choosing
not to finalize at this time the proposed Early Adoption Incentives
program, and in turn we are not including emissions credit multipliers
in the final program. Rather, we are finalizing an updated version of
the proposed transitional credit program under the ABT program. The
revised transitional credit program that we are finalizing provides
four pathways to generate NOX emissions credits in MYs 2022
through 2026 that are valued based on the extent to which the engines
generating credits comply with the requirements we are finalizing for
MY 2027 and later (e.g., credits discounted at a rate of 40 percent for
engines meeting a lower numeric standard but none of the other MY 2027
and later requirements). Specifically, the four transitional credit
pathways in the final rule are: (1) In MY 2026, for heavy heavy-duty or
medium heavy-duty engine service classes, certify all engines in the
manufacturer's respective service class to a FEL of 50 mg/hp-hr or less
and meet all other EPA requirements for MYs 2027 and later to generate
undiscounted credits that have additional flexibilities for use in MYs
2027 and later (2026 Service Class Pull Ahead Credits); (2) starting in
MY 2024, certify one or more engine family(ies) to a FEL below the
current MY 2010 emissions standards and meet all other EPA requirements
for MYs 2027 and later to generate undiscounted credits based on the
longer UL periods included in the 2027 and later program (Full
Credits); (3) starting in MY 2024, certify one or more engine
family(ies) to a FEL below the current MY 2010 emissions standards and
several of the key requirements for MYs 2027 and later, while meeting
the current useful life and warranty requirements to generate
undiscounted credits based on the shorter UL period (Partial Credits);
(4) starting in MY 2022, certify one or more engine family(ies) to a
FEL below the current MY 2010 emissions standards, while complying with
all other MY2010 requirements, to generate discounted credits
(Discounted Credits). We note that the transitional credit and main ABT
program we are finalizing does not allow engines certified to state
standards that are different than the Federal EPA standards to generate
Federal EPA credits.
In addition, we are finalizing an optional production volume
allowance for MYs 2027 through 2029 that is consistent with our request
for comment in the proposal but different in several key aspects,
including a requirement for manufacturers to use NOX
emissions credits to certify heavy heavy-duty engines compliant with MY
2010 requirements in MYs 2027 through 2029. Finally, we have decided
not to finalize an allowance for manufacturers to generate
NOX emissions credits from heavy-duty ZEVs (see Section IV.G
for details on the final ABT program).
iv. Migration From 40 CFR Part 86, Subpart A
Heavy-duty criteria pollutant regulations were originally codified
into 40 CFR part 86, subpart A, in the 1980s. As discussed in the
proposal, this rulemaking provides an opportunity to clarify and
improve the wording of our existing heavy-duty criteria pollutant
regulations in plain language and migrate them to 40 CFR part 1036.\51\
Part 1036, which was created for the Phase 1 GHG program, provides a
consistent, updated format for our heavy-duty regulations, with
improved organization. In general, this migration is not intended to
change the compliance program specified in part 86, except as
specifically stated in this final rulemaking. See our summary of the
migration in Section III.A. The final provisions of part 1036 will
generally apply for model years 2027 and later, unless noted, and
manufacturers will continue to use part 86 in the interim.
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\51\ We are also adding and amending some provisions in parts
1065 and 1068 as part of the migration from part 86 for heavy-duty
highway engines; these provisions in part 1065 and 1068 will apply
to other sectors that are already subject to part 1065 and 1068.
Additionally, some current vehicle provisions in part 1037 refer to
part 86 and, as proposed, the final rule updates those references in
part 1037 as needed.
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v. Technical Amendments to Regulatory Provisions for Mobile Source
Sectors
EPA has promulgated emission standards for highway and nonroad
engines, vehicles, and equipment. Section XI of this final rule
describes several amendments to correct, clarify, and streamline a wide
range of regulatory provisions for many of those different types of
engines, vehicles, and equipment. Section XI.A includes technical
amendments to compliance provisions that apply broadly across EPA's
emission control programs to multiple industry sectors, including
light-duty vehicles, light-duty trucks, marine diesel engines,
locomotives, and various other types of nonroad engines, vehicles, and
equipment. Some of those amendments are for broadly applicable testing
and compliance provisions in 40 CFR parts 1065, 1066, and 1068. Other
cross-sector issues involve making the same or similar changes in
multiple standard-setting parts for individual industry sectors. The
rest of Section XI describes amendments we are finalizing that apply
uniquely for individual industry sectors. Except as specifically
identified in this rulemaking, EPA did not reopen any of the underlying
provisions across these standard setting parts.
We are finalizing amendments in two areas of note for the general
compliance provisions in 40 CFR part 1068. First, we are finalizing,
with updates from proposal, a comprehensive approach for making
confidentiality determinations related to compliance information that
companies submit to or is collected by EPA. These provisions apply for
highway, nonroad, and stationary engine, vehicle, and equipment
programs, as well as aircraft and portable fuel containers.
Second, we are finalizing, with updates from proposal, provisions
that include clarifying text to establish what qualifies as an
adjustable parameter and to identify the practically adjustable range
for those adjustable parameters. The adjustable-parameter provisions in
the final rule also include specific provisions related to electronic
controls that aim to deter tampering.
[[Page 4310]]
C. Impacts of the Standards
1. Projected Emission Reductions and Air Quality Improvements
Our analysis of the estimated emission reductions, air quality
improvements, costs, and monetized benefits of the final rule is
outlined in this section and detailed in Sections V through X. The
final standards, which are described in detail in Sections III and IV,
are expected to reduce emissions from highway heavy-duty engines in
several ways. We project the final emission standards for heavy-duty CI
engines will reduce tailpipe emissions of NOX; the
combination of the final low-load test cycle and off-cycle test
procedure for CI engines will help to ensure that the reductions in
tailpipe emissions are achieved in-use, not only under high-speed, on-
highway conditions, but also under low-load and idle conditions. We
also project reduced tailpipe emissions of NOX from the
final emission standards for heavy-duty SI engines, as well as
reductions of CO, PM, VOCs, and associated air toxics, particularly
under cold-start and high-load operating conditions. The final
emissions warranty and regulatory useful life requirements for heavy-
duty CI and SI engines will also help maintain emissions controls of
all pollutants beyond the existing useful life periods, which will
result in additional emissions reductions of all pollutants from both
CI and SI engines, including primary exhaust PM2.5. The
onboard refueling vapor recovery requirements for heavy-duty SI engines
will reduce VOCs and associated air toxics. Table I-5 summarizes the
projected reductions in heavy-duty emissions from the final standards
in 2045 and shows the significant reductions in NOX
emissions. Section VI and Regulatory Impact Analysis (RIA) Chapter 5
provide more information on our projected emission reductions for the
final rule.
Table I-5--Projected Heavy-Duty Emission Reductions in 2045 From the
Final Standards
------------------------------------------------------------------------
Percent
reduction in
Pollutant highway heavy-
duty emissions
(percent)
------------------------------------------------------------------------
NOX..................................................... 48
Primary PM2.5........................................... 8
VOC..................................................... 23
CO...................................................... 18
------------------------------------------------------------------------
The final standards will also reduce emissions of other pollutants.
For instance, the final rule will result in a 28 percent reduction in
benzene from highway heavy-duty engines in 2045. Leading up to 2045,
emission reductions are expected to increase over time as the fleet
turns over to new, compliant engines.
We expect this rule will decrease ambient concentrations of air
pollutants, including significant improvements in ozone concentrations
in 2045, as demonstrated in the air quality modeling analysis. We also
expect reductions in ambient PM2.5, NO2 and CO
due to this rule. The emission reductions provided by the final
standards will be important in helping areas attain and maintain the
NAAQS and prevent future nonattainment. This rule's emission reductions
will also reduce air pollution in close proximity to major roadways,
reduce nitrogen deposition and improve visibility.
Our consideration of environmental justice literature indicates
that people of color and people with low income are disproportionately
exposed to elevated concentrations of many pollutants in close
proximity to major roadways. We also used our air quality data from the
proposal to conduct a demographic analysis of human exposure to future
air quality in scenarios with and without the rule in place. Although
the spatial resolution of the air quality modeling is not sufficient to
capture very local heterogeneity of human exposures, particularly the
pollution concentration gradients near roads, the analysis does allow
estimates of demographic trends at a national scale. To compare
demographic trends, we sorted 2045 baseline air quality concentrations
from highest to lowest concentration and created two groups: Areas
within the contiguous United States with the worst air quality and the
rest of the country. We found that in the 2045 baseline, the number of
people of color living within areas with the worst air quality is
nearly double that of non-Hispanic Whites. We also found that the
largest predicted improvements in both ozone and PM2.5 are
estimated to occur in areas with the worst baseline air quality, where
larger numbers of people of color are projected to reside. An expanded
analysis of the air quality impacts experienced by specific race and
ethnic groups found that non-Hispanic Blacks will receive the greatest
improvement in PM2.5 and ozone concentrations as a result of
the standards. More details on our air quality modeling and demographic
analyses are included in Section VII and RIA Chapter 6.
2. Summary of Costs and Benefits
Our estimates of reductions in heavy-duty engine emissions and the
associated air quality impacts are based on manufacturers adding
emissions-reduction technologies and making emission control components
more durable in response to the final standards and longer regulatory
useful life periods; our estimates of emissions reductions also account
for improved repair of emissions controls by owners in response to the
longer emissions-related warranty periods and other provisions in the
final rule.
Our program cost analysis includes both the total technology costs
(i.e., manufacturers' costs to add or update emissions control
technologies) and the operating costs (i.e., owners' costs to maintain
and operate MY 2027 and later vehicles) (see Section V and RIA Chapter
7). Our evaluation of total technology costs of the final rule includes
direct costs (i.e., cost of materials, labor costs) and indirect
manufacturing costs (e.g., warranty, research and development). The
direct manufacturing costs include individual technology costs for
emission-related engine components and for exhaust aftertreatment
systems. Importantly, our analysis of direct manufacturing costs
includes the costs of the existing emission control technologies,
because we expect the emissions warranty and regulatory useful life
provisions in the final standards to have some impact on not only the
new technology added to comply with the standards, but also on any
existing emission control components. The cost estimates thus account
for existing engine hardware and aftertreatment systems for which new
costs will be incurred due to the new warranty and useful life
provisions, even absent any changes in the level of emission standards.
The indirect manufacturing costs in our analysis include the additional
costs--research and development, marketing, administrative costs,
etc.--incurred by manufacturers in running the company.
As part of our evaluation of operating costs, we estimate costs
truck owners incur to repair emission control system components. Our
repair cost estimates are based on industry data showing the amount
spent annually by truck owners on different types of repairs, and our
estimate of the percentage of those repairs that are related to
emission control components. Our analysis of this data shows that
extending the useful life and emission warranty periods will lower
emission repair costs during several years of operation for several
vehicle types. More discussion on our
[[Page 4311]]
emission repair costs estimates is included in Section V, with
additional details presented in RIA Chapter 7.
We combined our estimates of emission repair costs with other
operating costs (i.e., urea/DEF, fuel consumption) and technology costs
to calculate total program costs. Our analysis of the final standards
shows that total costs for the final program relative to the baseline
(or no action scenario) range from $3.9 billion in 2027 to $4.7 billion
in 2045 (2017 dollars, undiscounted, see Table V-16). The present value
of program costs for the final rule, and additional details are
presented in Section V.
Section VIII presents our analysis of the human health benefits
associated with the final standards. We estimate that in 2045, the
final rule will result in total annual monetized ozone- and
PM2.5-related benefits of $12 and $33 billion at a 3 percent
discount rate, and $10 and $30 billion at a 7 percent discount
rate.\52\ These benefits only reflect those associated with reductions
in NOX emissions (a precursor to both ozone and secondarily-
formed PM2.5) and directly-emitted PM2.5 from
highway heavy-duty engines.
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\52\ 2045 is a snapshot year chosen to approximate the annual
health benefits that occur when the final program will be fully
implemented and when most of the regulated fleet will have turned
over.
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There are additional human health and environmental benefits
associated with reductions in exposure to ambient concentrations of
PM2.5, ozone, and NO2 that EPA has not quantified
due to data, resource, or methodological limitations. There will also
be health benefits associated with reductions in air toxic pollutant
emissions that result from the final program, but we did not attempt to
quantify or monetize those impacts due to methodological limitations.
Because we were unable to quantify and monetize all of the benefits
associated with the final program, the monetized benefits presented in
this analysis are an underestimate of the program's total benefits.
More detailed information about the benefits analysis conducted for the
final rule, including the present value of program benefits, is
included in Section VIII and RIA Chapter 8.
We compare total monetized health benefits to total costs
associated with the final rule in Section IX. Table I-6 shows that
annual benefits of the final rule will be larger than the annual costs
in 2045, with annual net benefits of $6.9 and $29 billion assuming a 3
percent discount rate, and net benefits of $5.8 and $25 billion
assuming a 7 percent discount rate.\53\ The benefits of the final rule
also outweigh the costs when expressed in present value terms and as
equalized annual values (see Section IX for these values).\54\
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\53\ The range of benefits and net benefits reflects a
combination of assumed PM2.5 and ozone mortality risk
estimates and selected discount rate.
\54\ EPA's analysis of costs and benefits does not include
California's Omnibus rule or actions by other states to adopt it.
EPA is reviewing a waiver request under CAA section 209(b) from
California for the Omnibus rule; until EPA grants the waiver, the HD
Omnibus program is not enforceable. EPA's analysis also does not
include the recent IRA of 2022, which we anticipate will accelerate
zero emissions technology in the heavy-duty sector.
Table I-6--Final Costs, Benefits and Net Benefits in 2045
[billions, 2017$]
------------------------------------------------------------------------
3% Discount 7% Discount
------------------------------------------------------------------------
Benefits................................ $12-$33 $10-$30
Costs................................... $4.7 $4.7
Net Benefits............................ $6.9-$29 $5.8-$25
------------------------------------------------------------------------
3. Summary of Economic Impacts
Section X examines the potential impacts of the final rule on
heavy-duty vehicles (sales, mode shift, fleet turnover) and employment
in the heavy-duty industry. The final rule may impact vehicle sales due
to both changes in purchase price and longer emission warranty mileage
requirements. The final rule may impact vehicle sales by increasing
purchases of new vehicles before the final standards come into effect,
in anticipation of higher prices after the standards (``pre-buy''). The
final rule may also reduce sales after the final standards are in place
(``low-buy''). In this final rule, we outline an approach to quantify
potential impacts on vehicle sales due to new emission standards. Our
illustrative analysis for this final rule, discussed in RIA Chapter
10.1, suggest pre- and low-buy for Class 8 trucks may range from zero
to approximately 2 percent increase in sales over a period of up to 8
months before the 2027 standards begin (pre-buy), and a decrease in
sales from zero to approximately 3 percent over a period of up to 12
months after the 2027 standards begin (low-buy). We expect little mode
shift due to the final rule because of the large difference in cost of
moving goods via trucks versus other modes of transport (e.g., planes
or barges).
Employment impacts of the final rule depend on the effects of the
rule on sales, the share of labor in the costs of the rule, and changes
in labor intensity due to the rule. We quantify the effects of costs on
employment, and we discuss the effects due to sales and labor intensity
qualitatively. In response to comments, we have added a discussion in
Chapter 10 of the RIA describing a method that could be used to
quantitatively estimate a demand effect on employment, as well as an
illustrative application of that method. The partial quantification of
employment impacts due to increases in the costs of vehicles and parts,
holding labor intensity constant, shows an increase in employment by
1,000 to 5,300 job-years in 2027.\55\ See Section X for further detail
on limitations and assumptions of this analysis.
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\55\ A job-year is, for example, one year of full-time work for
one person, or one year of half-time work for two people.
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D. EPA Statutory Authority for This Action
This section briefly summarizes the statutory authority for the
final rule. Title II of the Clean Air Act provides for comprehensive
regulation of mobile sources, authorizing EPA to regulate emissions of
air pollutants from all mobile source categories. Specific Title II
authorities for this final rule include: CAA sections 202, 203, 206,
207, 208, 213, 216, and 301 (42 U.S.C. 7521, 7522, 7525, 7541, 7542,
7547, 7550, and 7601). We discuss some key aspects of these sections in
relation to this final action immediately below (see also Section XIII
of this preamble), as well as in each of the relevant sections later in
this preamble. As noted in Section I.B.2.v, the final rule includes
confidentiality determinations for much of the information collected by
EPA for certification and compliance under Title II; see Section XI.A.
for discussion of
[[Page 4312]]
relevant statutory authority for these final rule provisions.
Statutory authority for the final NOX, PM, HC, and CO
emission standards in this action comes from CAA section 202(a), which
states that ``the Administrator shall by regulation prescribe (and from
time to time revise) . . . standards applicable to the emission of any
air pollutant from any class or classes of new . . . motor vehicle
engines, which in his judgment cause, or contribute to, air pollution
which may reasonably be anticipated to endanger public health or
welfare.'' Standards under CAA section 202(a) take effect after such
period as the Administrator finds necessary to permit the development
and application of the requisite technology, giving appropriate
consideration to the cost of compliance within such period.''
Section 202(a)(3) further addresses EPA authority to establish
standards for emissions of NOX, PM, HC, and CO from heavy-
duty engines and vehicles. Section 202(a)(3)(A) requires that such
standards ``reflect the greatest degree of emission reduction
achievable through the application of technology which the
Administrator determines will be available for the model year to which
such standards apply, giving appropriate consideration to cost, energy,
and safety factors associated with the application of such
technology.'' Section 202(a)(3)(B) allows EPA to take into account air
quality information in revising such standards. Section 202(a)(3)(C)
provides that standards shall apply for a period of no less than three
model years beginning no earlier than the model year commencing four
years after promulgation. CAA section 202(a)(3)(A) is a technology-
forcing provision and reflects Congress' intent that standards be based
on projections of future advances in pollution control capability,
considering costs and other statutory factors.56 57 CAA
section 202(a)(3) neither requires that EPA consider all the statutory
factors equally nor mandates a specific method of cost-analysis; rather
EPA has discretion in determining the appropriate consideration to give
such factors.\58\
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\56\ See National Petrochemical & Refiners Association v. EPA,
287 F.3d 1130, 1136 (D.C. Cir. 2002) (explaining that EPA is
authorized to adopt ``technology-forcing'' regulations under CAA
section 202(a)(3)); NRDC v. Thomas, 805 F.2d 410, 428 n.30 (D.C.
Cir. 1986) (explaining that such statutory language that ``seek[s]
to promote technological advances while also accounting for cost
does not detract from their categorization as technology-forcing
standards''); see also Husqvarna AB v. EPA, 254 F.3d 195 (D.C. Cir.
2001) (explaining that CAA sections 202 and 213 have similar
language and are technology-forcing standards).
\57\ In this context, the term ``technology-forcing'' has a
specific legal meaning and is used to distinguish standards that may
require manufacturers to develop new technologies (or significantly
improve existing technologies) from standards that can be met using
off-the-shelf technology alone. Technology-forcing standards such as
those in this final rule do not require manufacturers to use
specific technologies.
\58\ See, e.g., Sierra Club v. EPA, 325 F.3d 374, 378 (D.C. Cir.
2003) (explaining that similar technology-forcing language in CAA
section 202(l)(2) ``does not resolve how the Administrator should
weigh all [the statutory] factors in the process of finding the
`greatest emission reduction achievable' ''); Husqvarna AB v. EPA,
254 F.3d 195, 200 (D.C. Cir. 2001) (explaining that under CAA
section 213's similar technology-forcing authority that ``EPA did
not deviate from its statutory mandate or frustrate congressional
will by placing primary significance on the `greatest degree of
emission reduction achievable' '' or by considering cost and other
statutory factors as important but secondary).
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CAA section 202(d) directs EPA to prescribe regulations under which
the useful life of vehicles and engines are determined and establishes
minimum values of 10 years or 100,000 miles, whichever occurs first,
unless EPA determines that a period of greater duration or mileage is
appropriate. EPA may apply adjustment factors to assure compliance with
requirements in use throughout useful life (CAA section 206(a)). CAA
section 207(a) requires manufacturers to provide emissions-related
warranty, which EPA last updated in its regulations for heavy-duty
engines in 1983 (see 40 CFR 86.085-2).\59\
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\59\ 48 FR 52170, November 16, 1983.
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EPA is promulgating the final emission standards pursuant to its
authority under CAA section 202(a), including 202(a)(3)(A). Section II
and Chapter 4 of the RIA describe EPA's analysis of information
regarding heavy-duty engines' contribution to air pollution and how
that pollution adversely impacts public health and welfare. Sections
III and IV discuss our feasibility analysis of the emission standards
and useful life periods in the final rule, with more detail in Chapter
3 of the RIA. Our analysis shows that the final emission standards and
useful life periods are feasible and will result in the greatest
emission reductions achievable for the model years to which they will
apply, pursuant to CAA section 202(a)(3), giving appropriate
consideration to costs, lead time, and other factors. Our analysis of
the final standards includes providing manufacturers with sufficient
time to ensure that emission control components are durable enough for
the longer useful life periods in the final program. In setting the
final emission standards, EPA appropriately assessed the statutory
factors specified in CAA section 202(a)(3)(A), including giving
appropriate consideration to the cost associated with the application
of technology EPA determined will be available for the model year the
final standards apply (i.e., cost of compliance for the manufacturer
associated with the application of such technology). EPA's assessment
of the relevant statutory factors in CAA section 202(a)(3)(A) justify
the final emission standards. We also evaluated additional factors,
including factors to comply with E.O. 12866; our assessment of these
factors lend further support to the final rule.
As proposed, we are finalizing new emission standards along with
new and revised test procedures for both laboratory-based duty-cycles
and off-cycle testing. Manufacturers demonstrate compliance over
specified duty-cycle test procedures during pre-production testing, as
well as confirmatory testing during production, which is conducted by
EPA or the manufacturer. Test data and other information submitted by
the manufacturer as part of their certification application are the
basis on which EPA issues certificates of conformity pursuant to CAA
section 206. Under CAA section 203, sales of new vehicles are
prohibited unless the vehicle is covered by a certificate of
conformity. Compliance with engine emission standards is required
throughout the regulatory useful life of the engine, not only at
certification but throughout the regulatory useful life in-use in the
real word. In-use engines can be tested for compliance with duty-cycle
and off-cycle standards, with testing over corresponding specific duty-
cycle test procedures and off-cycle test procedures, either on the road
or in the laboratory (see Section III for more discussion on for
testing at various stages in the life of an engine).
Also as proposed, we are finalizing lengthened regulatory useful
life and emission warranty periods to better reflect the mileages and
time periods over which heavy-duty engines are driven today. These and
other provisions in the final rule are further discussed in the
preamble sections that follow. The proposed rule (87 FR 17414, March
28, 2022) includes additional information relevant to the development
of this rule, including: History of Emissions Standards for Heavy-duty
Engines and Vehicles; Petitions to EPA for Additional NOX
control; the California Heavy-Duty Highway Low NOX Program
Development; and the Advance Notice of Proposed Rulemaking.
[[Page 4313]]
II. Need for Additional Emissions Control
This final rule will reduce emissions from heavy-duty engines that
contribute to ambient levels of ozone, PM, NOX and CO, which
are all pollutants for which EPA has established health-based NAAQS.
These pollutants are linked to premature death, respiratory illness
(including childhood asthma), cardiovascular problems, and other
adverse health impacts. Many groups are at greater risk than healthy
people from these pollutants, including people with heart or lung
disease, outdoor workers, older adults and children. These pollutants
also reduce visibility and negatively impact ecosystems. This final
rule will also reduce emissions of air toxics from heavy-duty engines.
A more detailed discussion of the health and environmental effects
associated with the pollutants affected by this rule is included in
Sections II.B and II.C and Chapter 4 of the RIA.
Populations who live, work, or go to school near high-traffic
roadways experience higher rates of numerous adverse health effects,
compared to populations far away from major roads. We note that there
is substantial evidence that people who live or attend school near
major roadways are more likely to be people of color, Hispanic
ethnicity, and/or low socioeconomic status.
Across the United States, NOX emissions from heavy-duty
engines are important contributors to concentrations of ozone and
PM2.5 and their resulting threat to public
health.60 61 The emissions modeling done for the final rule
(see Chapter 5 of the RIA) indicates that without these standards,
heavy-duty engines will continue to be one of the largest contributors
to mobile source NOX emissions nationwide in the future,
representing 32 percent of the mobile source NOX in calendar
year 2045.\62\ Furthermore, it is estimated that heavy-duty engines
would represent 90 percent of the onroad NOX inventory in
calendar year 2045.\63\ The emission reductions that will occur from
the final rule are projected to reduce air pollution that is (and is
projected to continue to be) at levels that endanger public health and
welfare. For the reasons discussed in this Section II, EPA concludes
that new standards are warranted to address the emissions of these
pollutants and their contribution to national air pollution. We note
that in the summer of 2016 more than 20 organizations, including state
and local air agencies from across the country, petitioned EPA to
develop more stringent NOX emission standards for on-road
heavy-duty engines.64 65 Among the reasons stated by the
petitioners for such an EPA rulemaking was the need for NOX
emission reductions to reduce adverse health and welfare impacts and to
help areas attain the NAAQS. EPA responded to the petitions on December
20, 2016, noting that an opportunity exists to develop a new national
NOX reduction strategy for heavy-duty highway engines.\66\
We subsequently initiated this rulemaking and issued an Advanced Notice
of Proposed Rulemaking in January 2020.\67\ This final rule culminates
the rulemaking proceeding and is responsive to those petitions.
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\60\ Zawacki et al., 2018. Mobile source contributions to
ambient ozone and particulate matter in 2025. Atmospheric
Environment, Vol 188, pg 129-141. Available online: https://doi.org/10.1016/j.atmosenv.2018.04.057.
\61\ Davidson et al., 2020. The recent and future health burden
of the U.S. mobile sector apportioned by source. Environmental
Research Letters. Available online: https://doi.org/10.1088/1748-9326/ab83a8.
\62\ Sectors other than onroad and nonroad were projected from
2016v1 Emissions Modeling Platform. https://www.epa.gov/air-emissions-modeling/2016v1-platform.
\63\ U.S. EPA (2020) Motor Vehicle Emission Simulator: MOVES3.
https://www.epa.gov/moves.
\64\ Brakora, Jessica. ``Petitions to EPA for Revised
NOX Standards for Heavy-Duty Engines'' Memorandum to
Docket EPA-HQ-OAR-2019-0055. December 4, 2019.
\65\ 87 FR 17414, March 28, 2022.
\66\ U.S. EPA. 2016. Memorandum in Response to Petition for
Rulemaking to Adopt Ultra-Low NOX Standards for On-
Highway Heavy-Duty Trucks and Engines. Available at https://19january2017snapshot.epa.gov/sites/production/files/2016-12/documents/nox-memorandum-nox-petition-response-2016-12-20.pdf.
\67\ The Agency published an ANPR on January 21, 2020 to present
EPA's early thinking on this rulemaking and solicit feedback from
stakeholders to inform this proposal (85 FR 3306).
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Many state and local agencies across the country commented on the
NPRM and have asked the EPA to reduce NOX emissions,
specifically from heavy-duty engines, because such reductions will be a
critical part of many areas' strategies to attain and maintain the
ozone and PM NAAQS. These state and local agencies anticipate
challenges in attaining the NAAQS, maintaining the NAAQS in the future,
and/or preventing nonattainment. Some nonattainment areas have already
been ``bumped up'' to higher classifications because of challenges in
attaining the NAAQS; others say they are struggling to avoid
nonattainment.\68\ Others note that the ozone and PM NAAQS are being
reconsidered so they could be made more stringent in the
future.69 70 Many state and local agencies commented on the
NPRM that heavy-duty vehicles are one of their largest sources of
NOX emissions. They commented that without action to reduce
emissions from heavy-duty vehicles, they will have to adopt other
potentially more burdensome and costly measures to reduce emissions
from other sources under their state or local authority, such as local
businesses. More information on the projected emission reductions and
air quality impacts that will result from this rule is provided in
Sections VI and VII.
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\68\ For example, in September 2019 several 2008 ozone
nonattainment areas were reclassified from moderate to serious,
including Dallas, Chicago, Connecticut, New York/New Jersey and
Houston, and in January 2020, Denver. Also, on September 15, 2022,
EPA finalized reclassification, bumping up 5 areas in nonattainment
of the 2008 ozone NAAQS from serious to severe and 22 areas in
nonattainment of the 2015 ozone NAAQS from marginal to moderate. The
2008 NAAQS for ozone is an 8-hour standard with a level of 0.075
ppm, which the 2015 ozone NAAQS lowered to 0.070 ppm.
\69\ https://www.epa.gov/ground-level-ozone-pollution/epa-reconsider-previous-administrations-decision-retain-2015-ozone.
\70\ https://www.epa.gov/pm-pollution/national-ambient-air-quality-standards-naaqs-pm.
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In their comments on the NPRM, many nonprofit groups, citizen
groups, individuals, and state, local, and Tribal organizations
emphasized the role that emissions from trucks have in harming
communities and that communities living near truck routes are
disproportionately people of color and those with lower incomes. They
supported additional NOX reductions from heavy-duty vehicles
to address concerns about environmental justice and ensuring that all
communities benefit from improvements in air quality. In addition, many
groups and commenters noted the link between emissions from heavy duty
trucks and harmful health effects, in particular asthma in children.
Commenters also supported additional NOX reductions from
heavy-duty vehicles to address concerns about regional haze, and damage
to terrestrial and aquatic ecosystems. They mentioned the impacts of
NOX emissions on numerous locations, such as the Chesapeake
Bay, Long Island Sound, the Rocky Mountains, Sierra Nevada Mountains,
Appalachian Mountains, Southwestern Desert ecosystems, and other areas.
For further detail regarding these comments and EPA's responses, see
Section 2 of the Response to Comments document for this rulemaking.
A. Background on Pollutants Impacted by This Proposal
1. Ozone
Ground-level ozone pollution forms in areas with high
concentrations of ambient nitrogen oxides (NOX) and
[[Page 4314]]
volatile organic compounds (VOCs) when solar radiation is strong. Major
U.S. sources of NOX are highway and nonroad motor vehicles,
engines, power plants and other industrial sources, with natural
sources, such as soil, vegetation, and lightning, serving as smaller
sources. Vegetation is the dominant source of VOCs in the United
States. Volatile consumer and commercial products, such as propellants
and solvents, highway and nonroad vehicles, engines, fires, and
industrial sources also contribute to the atmospheric burden of VOCs at
ground-level.
The processes underlying ozone formation, transport, and
accumulation are complex. Ground-level ozone is produced and destroyed
by an interwoven network of free radical reactions involving the
hydroxyl radical (OH), NO, NO2, and complex reaction
intermediates derived from VOCs. Many of these reactions are sensitive
to temperature and available sunlight. High ozone events most often
occur when ambient temperatures and sunlight intensities remain high
for several days under stagnant conditions. Ozone and its precursors
can also be transported hundreds of miles downwind, which can lead to
elevated ozone levels in areas with otherwise low VOC or NOX
emissions. As an air mass moves and is exposed to changing ambient
concentrations of NOX and VOCs, the ozone photochemical
regime (relative sensitivity of ozone formation to NOX and
VOC emissions) can change.
When ambient VOC concentrations are high, comparatively small
amounts of NOX catalyze rapid ozone formation. Without
available NOX, ground-level ozone production is severely
limited, and VOC reductions would have little impact on ozone
concentrations. Photochemistry under these conditions is said to be
``NOX-limited.'' When NOX levels are sufficiently
high, faster NO2 oxidation consumes more radicals, dampening
ozone production. Under these ``VOC-limited'' conditions (also referred
to as ``NOX-saturated'' conditions), VOC reductions are
effective in reducing ozone, and NOX can react directly with
ozone, resulting in suppressed ozone concentrations near NOX
emission sources. Under these NOX-saturated conditions,
NOX reductions can actually increase local ozone under
certain circumstances, but overall ozone production (considering
downwind formation) decreases. Even in VOC-limited areas,
NOX reductions are not expected to increase ozone levels if
the NOX reductions are sufficiently large--large enough to
become NOX-limited.
The primary NAAQS for ozone, established in 2015 and retained in
2020, is an 8-hour standard with a level of 0.07 ppm.\71\ EPA announced
that it will reconsider the decision to retain the ozone NAAQS.\72\ The
EPA is also implementing the previous 8-hour ozone primary standard,
set in 2008, at a level of 0.075 ppm. As of August 31, 2022, there were
34 ozone nonattainment areas for the 2008 ozone NAAQS, composed of 141
full or partial counties, with a population of more than 90 million,
and 49 ozone nonattainment areas for the 2015 ozone NAAQS, composed of
212 full or partial counties, with a population of more than 125
million. In total, there are currently, as of August 31, 2022, 57 ozone
nonattainment areas with a population of more than 130 million
people.\73\
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\71\ https://www.epa.gov/ground-level-ozone-pollution/ozone-national-ambient-air-quality-standards-naaqs.
\72\ https://www.epa.gov/ground-level-ozone-pollution/epa-reconsider-previous-administrations-decision-retain-2015-ozone.
\73\ The population total is calculated by summing, without
double counting, the 2008 and 2015 ozone nonattainment populations
contained in the Criteria Pollutant Nonattainment Summary report
(https://www.epa.gov/green-book/green-book-data-download).
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States with ozone nonattainment areas are required to take action
to bring those areas into attainment. The attainment date assigned to
an ozone nonattainment area is based on the area's classification. The
attainment dates for areas designated nonattainment for the 2008 8-hour
ozone NAAQS are in the 2015 to 2032 timeframe, depending on the
severity of the problem in each area. Attainment dates for areas
designated nonattainment for the 2015 ozone NAAQS are in the 2021 to
2038 timeframe, again depending on the severity of the problem in each
area.\74\ The final NOX standards will take effect starting
in MY 2027 and will assist areas with attaining the NAAQS and may
relieve areas with already stringent local regulations from some of the
burden associated with adopting additional local controls.\75\ The rule
will also provide assistance to counties with ambient concentrations
near the level of the NAAQS who are working to ensure long-term
attainment or maintenance of the NAAQS.
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\74\ https://www.epa.gov/ground-level-ozone-pollution/ozone-naaqs-timelines.
\75\ While not quantified in the air quality modeling analysis
for this rule, elements of the Averaging, Banking, and Trading (ABT)
program could encourage manufacturers to introduce new emission
control technologies prior to the 2027 model year, which may help to
accelerate some emission reductions of the final rule (See Preamble
Section IV.G for more details on the ABT program in the final rule).
In RIA Chapter 5.5 we also include a sensitivity analysis that shows
allowing manufacturers to generate NOX emissions credits
by meeting requirements of the final rule one model year before
required would lead to meaningful, additional reductions in
NOX emissions in the early years of the program compared
to the emissions reductions expected from the final rule (see
preamble Section IV.G.7 and RIA Chapter 5.5 for additional details).
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2. Particulate Matter
Particulate matter (PM) is a complex mixture of solid particles and
liquid droplets distributed among numerous atmospheric gases which
interact with solid and liquid phases. Particles in the atmosphere
range in size from less than 0.01 to more than 10 micrometers ([mu]m)
in diameter.\76\ Atmospheric particles can be grouped into several
classes according to their aerodynamic diameter and physical sizes.
Generally, the three broad classes of particles include ultrafine
particles (UFPs, generally considered as particles with a diameter less
than or equal to 0.1 [mu]m [typically based on physical size, thermal
diffusivity or electrical mobility]), ``fine'' particles
(PM2.5; particles with a nominal mean aerodynamic diameter
less than or equal to 2.5 [mu]m), and ``thoracic'' particles
(PM10; particles with a nominal mean aerodynamic diameter
less than or equal to 10 [mu]m). Particles that fall within the size
range between PM2.5 and PM10, are referred to as
``thoracic coarse particles'' (PM10-2.5,
particles with a nominal mean aerodynamic diameter greater than 2.5
[mu]m and less than or equal to 10 [mu]m). EPA currently has NAAQS for
PM2.5 and PM10.\77\
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\76\ U.S. EPA. Policy Assessment (PA) for the Review of the
National Ambient Air Quality Standards for Particulate Matter (Final
Report, 2020). U.S. Environmental Protection Agency, Washington, DC,
EPA/452/R-20/002, 2020.
\77\ Regulatory definitions of PM size fractions, and
information on reference and equivalent methods for measuring PM in
ambient air, are provided in 40 CFR parts 50, 53, and 58. With
regard to NAAQS which provide protection against health and welfare
effects, the 24-hour PM10 standard provides protection
against effects associated with short-term exposure to thoracic
coarse particles (i.e., PM10-2.5).
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Most particles are found in the lower troposphere, where they can
have residence times ranging from a few hours to weeks. Particles are
removed from the atmosphere by wet deposition, such as when they are
carried by rain or snow, or by dry deposition, when particles settle
out of suspension due to gravity. Atmospheric lifetimes are generally
longest for PM2.5, which often remains in the atmosphere for
days to weeks before being removed by wet or dry deposition.\78\ In
contrast,
[[Page 4315]]
atmospheric lifetimes for UFP and PM10-2.5 are
shorter. Within hours, UFP can undergo coagulation and condensation
that lead to formation of larger particles, or can be removed from the
atmosphere by evaporation, deposition, or reactions with other
atmospheric components. PM10-2.5 are also
generally removed from the atmosphere within hours, through wet or dry
deposition.\79\
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\78\ U.S. EPA. Integrated Science Assessment (ISA) for
Particulate Matter (Final Report, 2019). U.S. Environmental
Protection Agency, Washington, DC, EPA/600/R-19/188, 2019. Table 2-
1.
\79\ U.S. EPA. Integrated Science Assessment (ISA) for
Particulate Matter (Final Report, 2019). U.S. Environmental
Protection Agency, Washington, DC, EPA/600/R-19/188, 2019. Table 2-
1.
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Particulate matter consists of both primary and secondary
particles. Primary particles are emitted directly from sources, such as
combustion-related activities (e.g., industrial activities, motor
vehicle operation, biomass burning), while secondary particles are
formed through atmospheric chemical reactions of gaseous precursors
(e.g., sulfur oxides (SOX), NOX, and VOCs).
There are two primary NAAQS for PM2.5: An annual
standard (12.0 micrograms per cubic meter ([mu]g/m\3\)) and a 24-hour
standard (35 [mu]g/m\3\), and there are two secondary NAAQS for
PM2.5: An annual standard (15.0 [mu]g/m\3\) and a 24-hour
standard (35 [mu]g/m\3\). The initial PM2.5 standards were
set in 1997 and revisions to the standards were finalized in 2006 and
in December 2012 and then retained in 2020. On June 10, 2021, EPA
announced that it will reconsider the decision to retain the PM
NAAQS.\80\
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\80\ https://www.epa.gov/pm-pollution/national-ambient-air-quality-standards-naaqs-pm.
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There are many areas of the country that are currently in
nonattainment for the annual and 24-hour primary PM2.5
NAAQS. As of August 31, 2022, more than 19 million people lived in the
4 areas that are designated as nonattainment for the 1997
PM2.5 NAAQS. Also, as of August 31, 2022, more than 31
million people lived in the 14 areas that are designated as
nonattainment for the 2006 PM2.5 NAAQS and more than 20
million people lived in the 5 areas designated as nonattainment for the
2012 PM2.5 NAAQS. In total, there are currently 15
PM2.5 nonattainment areas with a population of more than 32
million people.\81\ The final NOX standards will take effect
in MY 2027 and will assist areas with attaining the NAAQS and may
relieve areas with already stringent local regulations from some of the
burden associated with adopting additional local controls.\82\ The rule
will also assist counties with ambient concentrations near the level of
the NAAQS who are working to ensure long-term attainment or maintenance
of the PM2.5 NAAQS.
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\81\ The population total is calculated by summing, without
double counting, the 1997, 2006 and 2012 PM2.5
nonattainment populations contained in the Criteria Pollutant
Nonattainment Summary report (https://www.epa.gov/green-book/green-book-data-download).
\82\ While not quantified in the air quality modeling analysis
for this rule, elements of the Averaging, Banking, and Trading (ABT)
program could encourage manufacturers to introduce new emission
control technologies prior to the 2027 model year, which may help to
accelerate some emission reductions of the final rule (See Preamble
Section IV.G for more details on the ABT program in the final rule).
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3. Nitrogen Oxides
Oxides of nitrogen (NOX) refers to nitric oxide (NO) and
nitrogen dioxide (NO2). Most NO2 is formed in the
air through the oxidation of NO emitted when fuel is burned at a high
temperature. NO2 is a criteria pollutant, regulated for its
adverse effects on public health and the environment, and highway
vehicles are an important contributor to NO2 emissions.
NOX, along with VOCs, are the two major precursors of ozone
and NOX is also a major contributor to secondary
PM2.5 formation. There are two primary NAAQS for
NO2: An annual standard (53 ppb) and a 1-hour standard (100
ppb).\83\ In 2010, EPA established requirements for monitoring
NO2 near roadways expected to have the highest
concentrations within large cities. Monitoring within this near-roadway
network began in 2014, with additional sites deployed in the following
years. At present, there are no nonattainment areas for NO2.
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\83\ The statistical form of the 1-hour NAAQS for NO2
is the 3-year average of the yearly distribution of 1-hour daily
maximum concentrations.
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4. Carbon Monoxide
Carbon monoxide (CO) is a colorless, odorless gas emitted from
combustion processes. Nationally, particularly in urban areas, the
majority of CO emissions to ambient air come from mobile sources.\84\
There are two primary NAAQS for CO: An 8-hour standard (9 ppm) and a 1-
hour standard (35 ppm). There are currently no CO nonattainment areas;
as of September 27, 2010, all CO nonattainment areas have been
redesignated to attainment. The past designations were based on the
existing community-wide monitoring network. EPA made an addition to the
ambient air monitoring requirements for CO during the 2011 NAAQS
review. Those new requirements called for CO monitors to be operated
near roads in Core Based Statistical Areas (CBSAs) of 1 million or more
persons, in addition to the existing community-based network (76 FR
54294, August 31, 2011).
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\84\ U.S. EPA, (2010). Integrated Science Assessment for Carbon
Monoxide (Final Report). U.S. Environmental Protection Agency,
Washington, DC, EPA/600/R-09/019F, 2010. https://cfpub.epa.gov/ncea/cfm/recordisplay.cfm?deid=218686. See Section 2.1.
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5. Diesel Exhaust
Diesel exhaust is a complex mixture composed of particulate matter,
carbon dioxide, oxygen, nitrogen, water vapor, carbon monoxide,
nitrogen compounds, sulfur compounds and numerous low-molecular-weight
hydrocarbons. A number of these gaseous hydrocarbon components are
individually known to be toxic, including aldehydes, benzene and 1,3-
butadiene. The diesel particulate matter present in diesel exhaust
consists mostly of fine particles (<2.5 [mu]m), of which a significant
fraction is ultrafine particles (<0.1 [mu]m). These particles have a
large surface area which makes them an excellent medium for adsorbing
organics and their small size makes them highly respirable. Many of the
organic compounds present in the gases and on the particles, such as
polycyclic organic matter, are individually known to have mutagenic and
carcinogenic properties.
Diesel exhaust varies significantly in chemical composition and
particle sizes between different engine types (heavy-duty, light-duty),
engine operating conditions (idle, acceleration, deceleration), and
fuel formulations (high/low sulfur fuel). Also, there are emissions
differences between on-road and nonroad engines because the nonroad
engines are generally of older technology. After being emitted in the
engine exhaust, diesel exhaust undergoes dilution as well as chemical
and physical changes in the atmosphere. The lifetime of the components
present in diesel exhaust ranges from seconds to days.
Because diesel particulate matter (DPM) is part of overall ambient
PM, varies considerably in composition, and lacks distinct chemical
markers that enable it to be easily distinguished from overall primary
PM, we do not have direct measurements of DPM in the ambient air.\85\
DPM concentrations are
[[Page 4316]]
estimated using ambient air quality modeling based on DPM emission
inventories. DPM emission inventories are computed as the exhaust PM
emissions from mobile sources combusting diesel or residual oil fuel.
DPM concentrations were estimated as part of the 2018 national Air
Toxics Screening Assessment (AirToxScreen).\86\ Areas with high
concentrations are clustered in the Northeast and Great Lake States,
with a smaller number of higher concentration locations in Western
states. The highest impacts occur in major urban cores, and are also
distributed throughout the rest of the United States near high truck
traffic, coasts with marine diesel activity, construction sites, and
rail facilities. Approximately half of the average ambient DPM
concentration in the United States can be attributed to heavy-duty
diesel engines, with the remainder attributable to nonroad engines.
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\85\ DPM in exhaust from a high-load, high-speed engine (e.g.,
heavy-duty truck engines) without aftertreatment such as a diesel
particle filter (DPM) is mostly made of ``soot,'' consisting of
elemental/black carbon (EC/BC), some organic material, and trace
elements. At low loads, DPM in high-speed engine exhaust is mostly
made of organic carbon (OC), with considerably less EC/BC. Low-speed
diesel engines' (e.g., large marine engines) exhaust PM is comprised
of more sulfate and less EC/BC, with OC contributing as well.
\86\ U.S. EPA (2022) Technical Support Document EPA Air Toxics
Screening Assessment. 2018AirToxScreen TSD. https://www.epa.gov/AirToxScreen/airtoxscreen-technical-support-document.
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6. Air Toxics
The most recent available data indicate that millions of Americans
live in areas where air toxics pose potential health concerns.\87\ The
levels of air toxics to which people are exposed vary depending on
where people live and work and the kinds of activities in which they
engage, as discussed in detail in EPA's 2007 Mobile Source Air Toxics
Rule.\88\ According to EPA's Air Toxics Screening Assessment
(AirToxScreen) for 2018, mobile sources were responsible for 40 percent
of outdoor anthropogenic toxic emissions and were the largest
contributor to national average cancer and noncancer risk from directly
emitted pollutants.89 90 Mobile sources are also significant
contributors to precursor emissions which react to form air toxics.\91\
Formaldehyde is the largest contributor to cancer risk of all 71
pollutants quantitatively assessed in the 2018 AirToxScreen. Mobile
sources were responsible for 26 percent of primary anthropogenic
emissions of this pollutant in 2018 and are significant contributors to
formaldehyde precursor emissions. Benzene is also a large contributor
to cancer risk, and mobile sources account for about 60 percent of
average exposure to ambient concentrations.
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\87\ U.S. EPA (2022) Technical Support Document EPA Air Toxics
Screening Assessment. 2017AirToxScreen TSD. https://www.epa.gov/system/files/documents/2022-03/airtoxscreen_2017tsd.pdf.
\88\ U.S. Environmental Protection Agency (2007). Control of
Hazardous Air Pollutants from Mobile Sources; Final Rule. 72 FR
8434, February 26, 2007.
\89\ U.S. EPA. (2022) Air Toxics Screening Assessment. https://www.epa.gov/AirToxScreen/2018-airtoxscreen-assessment-results.
\90\ AirToxScreen also includes estimates of risk attributable
to background concentrations, which includes contributions from
long-range transport, persistent air toxics, and natural sources; as
well as secondary concentrations, where toxics are formed via
secondary formation. Mobile sources substantially contribute to
long-range transport and secondarily formed air toxics.
\91\ Rich Cook, Sharon Phillips, Madeleine Strum, Alison Eyth &
James Thurman (2020): Contribution of mobile sources to secondary
formation of carbonyl compounds, Journal of the Air & Waste
Management Association, DOI: 10.1080/10962247.2020.1813839.
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B. Health Effects Associated With Exposure to Pollutants Impacted by
This Rule
Heavy-duty engines emit pollutants that contribute to ambient
concentrations of ozone, PM, NO2, CO, and air toxics. This
section of the preamble discusses the health effects associated with
exposure to these pollutants.
Additionally, because children have increased vulnerability and
susceptibility for adverse health effects related to air pollution
exposures, EPA's findings regarding adverse effects for children
related to exposure to pollutants that are impacted by this rule are
noted in this section. The increased vulnerability and susceptibility
of children to air pollution exposures may arise because infants and
children generally breathe more relative to their size than adults do,
and consequently may be exposed to relatively higher amounts of air
pollution.\92\ Children also tend to breathe through their mouths more
than adults and their nasal passages are less effective at removing
pollutants, which leads to greater lung deposition of some pollutants,
such as PM.93 94 Furthermore, air pollutants may pose health
risks specific to children because children's bodies are still
developing.\95\ For example, during periods of rapid growth such as
fetal development, infancy, and puberty, their developing systems and
organs may be more easily harmed.96 97 EPA's America's
Children and the Environment is a tool which presents national trends
on air pollutants and other contaminants and environmental health of
children.\98\
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\92\ EPA (2009) Metabolically-derived ventilation rates: A
revised approach based upon oxygen consumption rates. Washington,
DC: Office of Research and Development. EPA/600/R-06/129F. https://cfpub.epa.gov/ncea/cfm/recordisplay.cfm?deid=202543.
\93\ U.S. EPA Integrated Science Assessment for Particulate
Matter (Final Report, 2019). U.S. Environmental Protection Agency,
Washington, DC, EPA/600/R-19/188, 2019. Chapter 4 ``Overall
Conclusions'' p. 4-1.
\94\ Foos, B.; Marty, M.; Schwartz, J.; Bennet, W.; Moya, J.;
Jarabek, A.M.; Salmon, A.G. (2008) Focusing on children's inhalation
dosimetry and health effects for risk assessment: An introduction. J
Toxicol Environ Health 71A: 149-165.
\95\ Children's environmental health includes conception,
infancy, early childhood and through adolescence until 21 years of
age as described in the EPA Memorandum: Issuance of EPA's 2021
Policy on Children's Health. October 5, 2021. Available at https://www.epa.gov/system/files/documents/2021-10/2021-policy-on-childrens-health.pdf.
\96\ EPA (2006) A Framework for Assessing Health Risks of
Environmental Exposures to Children. EPA, Washington, DC, EPA/600/R-
05/093F, 2006.
\97\ U.S. Environmental Protection Agency. (2005). Supplemental
guidance for assessing susceptibility from early-life exposure to
carcinogens. Washington, DC: Risk Assessment Forum. EPA/630/R-03/
003F. https://www3.epa.gov/airtoxics/childrens_supplement_final.pdf.
\98\ U.S. EPA. America's Children and the Environment. Available
at: https://www.epa.gov/americaschildrenenvironment.
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Information on environmental effects associated with exposure to
these pollutants is included in Section II.C, and information on
environmental justice is included in Section VII.H. Information on
emission reductions and air quality impacts from this rule are included
in Section VI and VII.
1. Ozone
This section provides a summary of the health effects associated
with exposure to ambient concentrations of ozone.\99\ The information
in this section is based on the information and conclusions in the
April 2020 Integrated Science Assessment for Ozone (Ozone ISA).\100\
The Ozone ISA concludes that human exposures to ambient concentrations
of ozone are associated with a number of adverse health effects and
characterizes the weight of evidence for these health effects.\101\ The
following discussion highlights the Ozone ISA's
[[Page 4317]]
conclusions pertaining to health effects associated with both short-
term and long-term periods of exposure to ozone.
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\99\ Human exposure to ozone varies over time due to changes in
ambient ozone concentration and because people move between
locations which have notably different ozone concentrations. Also,
the amount of ozone delivered to the lung is influenced not only by
the ambient concentrations but also by the breathing route and rate.
\100\ U.S. EPA. Integrated Science Assessment (ISA) for Ozone
and Related Photochemical Oxidants (Final Report). U.S.
Environmental Protection Agency, Washington, DC, EPA/600/R-20/012,
2020.
\101\ The ISA evaluates evidence and draws conclusions on the
causal relationship between relevant pollutant exposures and health
effects, assigning one of five ``weight of evidence''
determinations: causal relationship, likely to be a causal
relationship, suggestive of a causal relationship, inadequate to
infer a causal relationship, and not likely to be a causal
relationship. For more information on these levels of evidence,
please refer to Table II in the Preamble of the ISA.
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For short-term exposure to ozone, the Ozone ISA concludes that
respiratory effects, including lung function decrements, pulmonary
inflammation, exacerbation of asthma, respiratory-related hospital
admissions, and mortality, are causally associated with ozone exposure.
It also concludes that metabolic effects, including metabolic syndrome
(i.e., changes in insulin or glucose levels, cholesterol levels,
obesity, and blood pressure) and complications due to diabetes are
likely to be causally associated with short-term exposure to ozone. The
evidence is also suggestive of a causal relationship between short-term
exposure to ozone and cardiovascular effects, central nervous system
effects, and total mortality.
For long-term exposure to ozone, the Ozone ISA concludes that
respiratory effects, including new onset asthma, pulmonary
inflammation, and injury, are likely to be causally related with ozone
exposure. The Ozone ISA characterizes the evidence as suggestive of a
causal relationship for associations between long-term ozone exposure
and cardiovascular effects, metabolic effects, reproductive and
developmental effects, central nervous system effects, and total
mortality. The evidence is inadequate to infer a causal relationship
between chronic ozone exposure and increased risk of cancer.
Finally, interindividual variation in human responses to ozone
exposure can result in some groups being at increased risk for
detrimental effects in response to exposure. In addition, some groups
are at increased risk of exposure due to their activities, such as
outdoor workers and children. The Ozone ISA identified several groups
that are at increased risk for ozone-related health effects. These
groups are people with asthma, children and older adults, individuals
with reduced intake of certain nutrients (i.e., Vitamins C and E),
outdoor workers, and individuals having certain genetic variants
related to oxidative metabolism or inflammation. Ozone exposure during
childhood can have lasting effects through adulthood. Such effects
include altered function of the respiratory and immune systems.
Children absorb higher doses (normalized to lung surface area) of
ambient ozone, compared to adults, due to their increased time spent
outdoors, higher ventilation rates relative to body size, and a
tendency to breathe a greater fraction of air through the mouth.
Children also have a higher asthma prevalence compared to adults.
Recent epidemiologic studies provide generally consistent evidence that
long-term ozone exposure is associated with the development of asthma
in children. Studies comparing age groups reported higher magnitude
associations for short-term ozone exposure and respiratory hospital
admissions and emergency room visits among children than among adults.
Panel studies also provide support for experimental studies with
consistent associations between short-term ozone exposure and lung
function and pulmonary inflammation in healthy children. Additional
children's vulnerability and susceptibility factors are listed in
Section XII of this preamble.
2. Particulate Matter
Scientific evidence spanning animal toxicological, controlled human
exposure, and epidemiologic studies shows that exposure to ambient PM
is associated with a broad range of health effects. These health
effects are discussed in detail in the Integrated Science Assessment
for Particulate Matter, which was finalized in December 2019 (PM ISA).
In addition, there is a more targeted evaluation of studies published
since the literature cutoff date of the 2019 p.m. ISA in the Supplement
to the Integrated Science Assessment for PM
(Supplement).102 103 The PM ISA characterizes the causal
nature of relationships between PM exposure and broad health categories
(e.g., cardiovascular effects, respiratory effects, etc.) using a
weight-of-evidence approach.\104\ Within this characterization, the PM
ISA summarizes the health effects evidence for short-term (i.e., hours
up to one month) and long-term (i.e., one month to years) exposures to
PM2.5, PM10-2.5, and
ultrafine particles, and concludes that exposures to ambient
PM2.5 are associated with a number of adverse health
effects. The following discussion highlights the PM ISA's conclusions,
and summarizes additional information from the Supplement where
appropriate, pertaining to the health effects evidence for both short-
and long-term PM exposures. Further discussion of PM-related health
effects can also be found in the 2022 Policy Assessment for the review
of the PM NAAQS.\105\
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\102\ U.S. EPA. Integrated Science Assessment (ISA) for
Particulate Matter (Final Report, 2019). U.S. Environmental
Protection Agency, Washington, DC, EPA/600/R-19/188, 2019.
\103\ U.S. EPA. Supplement to the 2019 Integrated Science
Assessment for Particulate Matter (Final Report, 2022). U.S.
Environmental Protection Agency, Washington, DC, EPA/635/R-22/028,
2022.
\104\ The causal framework draws upon the assessment and
integration of evidence from across scientific disciplines, spanning
atmospheric chemistry, exposure, dosimetry and health effects
studies (i.e., epidemiologic, controlled human exposure, and animal
toxicological studies), and assess the related uncertainties and
limitations that ultimately influence our understanding of the
evidence. This framework employs a five-level hierarchy that
classifies the overall weight-of-evidence with respect to the causal
nature of relationships between criteria pollutant exposures and
health and welfare effects using the following categorizations:
causal relationship; likely to be causal relationship; suggestive
of, but not sufficient to infer, a causal relationship; inadequate
to infer the presence or absence of a causal relationship; and not
likely to be a causal relationship (U.S. EPA. (2019). Integrated
Science Assessment for Particulate Matter (Final Report). U.S.
Environmental Protection Agency, Washington, DC, EPA/600/R-19/188,
Section P. 3.2.3).
\105\ U.S. EPA. Policy Assessment (PA) for the Reconsideration
of the National Ambient Air Quality Standards for Particulate Matter
(Final Report, 2022). U.S. Environmental Protection Agency,
Washington, DC, EPA-452/R-22-004, 2022.
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EPA has concluded that recent evidence in combination with evidence
evaluated in the 2009 p.m. ISA supports a ``causal relationship''
between both long- and short-term exposures to PM2.5 and
premature mortality and cardiovascular effects and a ``likely to be
causal relationship'' between long- and short-term PM2.5
exposures and respiratory effects.\106\ Additionally, recent
experimental and epidemiologic studies provide evidence supporting a
``likely to be causal relationship'' between long-term PM2.5
exposure and nervous system effects, and long-term PM2.5
exposure and cancer. Because of remaining uncertainties and limitations
in the evidence base, EPA determined a ``suggestive of, but not
sufficient to infer, a causal relationship'' for long-term
PM2.5 exposure and reproductive and developmental effects
(i.e., male/female reproduction and fertility; pregnancy and birth
outcomes), long- and short-term exposures and metabolic effects, and
short-term exposure and nervous system effects.
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\106\ U.S. EPA. (2009). Integrated Science Assessment for
Particulate Matter (Final Report). U.S. Environmental Protection
Agency, Washington, DC, EPA/600/R-08/139F.
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As discussed extensively in the 2019 p.m. ISA and the Supplement,
recent studies continue to support a ``causal relationship'' between
short- and long-term PM2.5 exposures and
mortality.107 108 For short-term PM2.5 exposure,
multi-city studies, in combination with single- and multi-city studies
evaluated in the 2009 p.m. ISA,
[[Page 4318]]
provide evidence of consistent, positive associations across studies
conducted in different geographic locations, populations with different
demographic characteristics, and studies using different exposure
assignment techniques. Additionally, the consistent and coherent
evidence across scientific disciplines for cardiovascular morbidity,
particularly ischemic events and heart failure, and to a lesser degree
for respiratory morbidity, including exacerbations of chronic
obstructive pulmonary disease (COPD) and asthma, provide biological
plausibility for cause-specific mortality and ultimately total
mortality. Recent epidemiologic studies evaluated in the Supplement,
including studies that employed alternative methods for confounder
control, provide additional support to the evidence base that
contributed to the 2019 p.m. ISA conclusion for short-term
PM2.5 exposure and mortality.
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\107\ U.S. EPA. Integrated Science Assessment (ISA) for
Particulate Matter (Final Report, 2019). U.S. Environmental
Protection Agency, Washington, DC, EPA/600/R-19/188, 2019.
\108\ U.S. EPA. Supplement to the 2019 Integrated Science
Assessment for Particulate Matter (Final Report, 2022). U.S.
Environmental Protection Agency, Washington, DC, EPA/635/R-22/028,
2022.
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The 2019 p.m. ISA concluded a ``causal relationship'' between long-
term PM2.5 exposure and mortality. In addition to reanalyses
and extensions of the American Cancer Society (ACS) and Harvard Six
Cities (HSC) cohorts, multiple new cohort studies conducted in the
United States and Canada consisting of people employed in a specific
job (e.g., teacher, nurse), and that apply different exposure
assignment techniques, provide evidence of positive associations
between long-term PM2.5 exposure and mortality. Biological
plausibility for mortality due to long-term PM2.5 exposure
is provided by the coherence of effects across scientific disciplines
for cardiovascular morbidity, particularly for coronary heart disease,
stroke, and atherosclerosis, and for respiratory morbidity,
particularly for the development of COPD. Additionally, recent studies
provide evidence indicating that as long-term PM2.5
concentrations decrease there is an increase in life expectancy. Recent
cohort studies evaluated in the Supplement, as well as epidemiologic
studies that conducted accountability analyses or employed alternative
methods for confounder controls, support and extend the evidence base
that contributed to the 2019 p.m. ISA conclusion for long-term
PM2.5 exposure and mortality.
A large body of studies examining both short- and long-term
PM2.5 exposure and cardiovascular effects builds on the
evidence base evaluated in the 2009 p.m. ISA. The strongest evidence
for cardiovascular effects in response to short-term PM2.5
exposures is for ischemic heart disease and heart failure. The evidence
for short-term PM2.5 exposure and cardiovascular effects is
coherent across scientific disciplines and supports a continuum of
effects ranging from subtle changes in indicators of cardiovascular
health to serious clinical events, such as increased emergency
department visits and hospital admissions due to cardiovascular disease
and cardiovascular mortality. For long-term PM2.5 exposure,
there is strong and consistent epidemiologic evidence of a relationship
with cardiovascular mortality. This evidence is supported by
epidemiologic and animal toxicological studies demonstrating a range of
cardiovascular effects including coronary heart disease, stroke,
impaired heart function, and subclinical markers (e.g., coronary artery
calcification, atherosclerotic plaque progression), which collectively
provide coherence and biological plausibility. Recent epidemiologic
studies evaluated in the Supplement, as well as studies that conducted
accountability analyses or employed alternative methods for confounder
control, support and extend the evidence base that contributed to the
2019 p.m. ISA conclusion for both short- and long-term PM2.5
exposure and cardiovascular effects.
Studies evaluated in the 2019 p.m. ISA continue to provide evidence
of a ``likely to be causal relationship'' between both short- and long-
term PM2.5 exposure and respiratory effects. Epidemiologic
studies provide consistent evidence of a relationship between short-
term PM2.5 exposure and asthma exacerbation in children and
COPD exacerbation in adults, as indicated by increases in emergency
department visits and hospital admissions, which is supported by animal
toxicological studies indicating worsening allergic airways disease and
subclinical effects related to COPD. Epidemiologic studies also provide
evidence of a relationship between short-term PM2.5 exposure
and respiratory mortality. However, there is inconsistent evidence of
respiratory effects, specifically lung function declines and pulmonary
inflammation, in controlled human exposure studies. With respect to
long term PM2.5 exposure, epidemiologic studies conducted in
the United States and abroad provide evidence of a relationship with
respiratory effects, including consistent changes in lung function and
lung function growth rate, increased asthma incidence, asthma
prevalence, and wheeze in children; acceleration of lung function
decline in adults; and respiratory mortality. The epidemiologic
evidence is supported by animal toxicological studies, which provide
coherence and biological plausibility for a range of effects including
impaired lung development, decrements in lung function growth, and
asthma development.
Since the 2009 p.m. ISA, a growing body of scientific evidence
examined the relationship between long-term PM2.5 exposure
and nervous system effects, resulting for the first time in a causality
determination for this health effects category of a ``likely to be
causal relationship.'' The strongest evidence for effects on the
nervous system come from epidemiologic studies that consistently report
cognitive decrements and reductions in brain volume in adults. The
effects observed in epidemiologic studies in adults are supported by
animal toxicological studies demonstrating effects on the brain of
adult animals including inflammation, morphologic changes, and
neurodegeneration of specific regions of the brain. There is more
limited evidence for neurodevelopmental effects in children, with some
studies reporting positive associations with autism spectrum disorder
and others providing limited evidence of an association with cognitive
function. While there is some evidence from animal toxicological
studies indicating effects on the brain (i.e., inflammatory and
morphological changes) to support a biologically plausible pathway for
neurodevelopmental effects, epidemiologic studies are limited due to
their lack of control for potential confounding by copollutants, the
small number of studies conducted, and uncertainty regarding critical
exposure windows.
Building off the decades of research demonstrating mutagenicity,
DNA damage, and other endpoints related to genotoxicity due to whole PM
exposures, recent experimental and epidemiologic studies focusing
specifically on PM2.5 provide evidence of a relationship
between long-term PM2.5 exposure and cancer. Epidemiologic
studies examining long-term PM2.5 exposure and lung cancer
incidence and mortality provide evidence of generally positive
associations in cohort studies spanning different populations,
locations, and exposure assignment techniques. Additionally, there is
evidence of positive associations with lung cancer incidence and
mortality in analyses limited to never smokers. In addition,
experimental and epidemiologic studies of genotoxicity, epigenetic
effects, carcinogenic potential, and that PM2.5 exhibits
several characteristics of
[[Page 4319]]
carcinogens provide biological plausibility for cancer development.
This collective body of evidence contributed to the conclusion of a
``likely to be causal relationship.''
For the additional health effects categories evaluated for
PM2.5 in the 2019 p.m. ISA, experimental and epidemiologic
studies provide limited and/or inconsistent evidence of a relationship
with PM2.5 exposure. As a result, the 2019 p.m. ISA
concluded that the evidence is ``suggestive of, but not sufficient to
infer a causal relationship'' for short-term PM2.5 exposure
and metabolic effects and nervous system effects, and long-term
PM2.5 exposures and metabolic effects as well as
reproductive and developmental effects.
In addition to evaluating the health effects attributed to short-
and long-term exposure to PM2.5, the 2019 p.m. ISA also
conducted an extensive evaluation as to whether specific components or
sources of PM2.5 are more strongly related with health
effects than PM2.5 mass. An evaluation of those studies
resulted in the 2019 p.m. ISA concluding that ``many PM2.5
components and sources are associated with many health effects, and the
evidence does not indicate that any one source or component is
consistently more strongly related to health effects than
PM2.5 mass.'' \109\
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\109\ U.S. EPA. Integrated Science Assessment (ISA) for
Particulate Matter (Final Report, 2019). U.S. Environmental
Protection Agency, Washington, DC, EPA/600/R-19/188, 2019.
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For both PM10-2.5 and UFPs, for all health effects
categories evaluated, the 2019 p.m. ISA concluded that the evidence was
``suggestive of, but not sufficient to infer, a causal relationship''
or ``inadequate to determine the presence or absence of a causal
relationship.'' For PM10-2.5, although a Federal Reference
Method (FRM) was instituted in 2011 to measure PM10-2.5
concentrations nationally, the causality determinations reflect that
the same uncertainty identified in the 2009 p.m. ISA persists with
respect to the method used to estimate PM10-2.5
concentrations in epidemiologic studies. Specifically, across
epidemiologic studies, different approaches are used to estimate
PM10-2.5 concentrations (e.g., direct measurement of
PM10-2.5, difference between PM10 and
PM2.5 concentrations), and it remains unclear how well
correlated PM10-2.5 concentrations are both spatially and
temporally across the different methods used.
For UFPs, which have often been defined as particles <0.1 [micro]m,
the uncertainty in the evidence for the health effect categories
evaluated across experimental and epidemiologic studies reflects the
inconsistency in the exposure metric used (i.e., particle number
concentration, surface area concentration, mass concentration) as well
as the size fractions examined. In epidemiologic studies the size
fraction examined can vary depending on the monitor used and exposure
metric, with some studies examining number count over the entire
particle size range, while experimental studies that use a particle
concentrator often examine particles up to 0.3 [micro]m. Additionally,
due to the lack of a monitoring network, there is limited information
on the spatial and temporal variability of UFPs within the United
States, as well as population exposures to UFPs, which adds uncertainty
to epidemiologic study results.
The 2019 p.m. ISA cites extensive evidence indicating that ``both
the general population as well as specific populations and life stages
are at risk for PM2.5-related health effects.'' \110\ For
example, in support of its ``causal'' and ``likely to be causal''
determinations, the ISA cites substantial evidence for (1) PM-related
mortality and cardiovascular effects in older adults; (2) PM-related
cardiovascular effects in people with pre-existing cardiovascular
disease; (3) PM-related respiratory effects in people with pre-existing
respiratory disease, particularly asthma exacerbations in children; and
(4) PM-related impairments in lung function growth and asthma
development in children. The ISA additionally notes that stratified
analyses (i.e., analyses that directly compare PM-related health
effects across groups) provide strong evidence for racial and ethnic
differences in PM2.5 exposures and in the risk of
PM2.5-related health effects, specifically within Hispanic
and non-Hispanic Black populations, with some evidence of increased
risk for populations of low socioeconomic status. Recent studies
evaluated in the Supplement support the conclusion of the 2019 p.m. ISA
with respect to disparities in both PM2.5 exposure and
health risk by race and ethnicity and provide additional support for
disparities for populations of lower socioeconomic status.\111\
Additionally, evidence spanning epidemiologic studies that conducted
stratified analyses, experimental studies focusing on animal models of
disease or individuals with pre-existing disease, dosimetry studies, as
well as studies focusing on differential exposure suggest that
populations with pre-existing cardiovascular or respiratory disease,
populations that are overweight or obese, populations that have
particular genetic variants, and current/former smokers could be at
increased risk for adverse PM2.5-related health effects. The
2022 Policy Assessment for the review of the PM NAAQS also highlights
that factors that may contribute to increased risk of PM2.5-
related health effects include lifestage (children and older adults),
pre-existing diseases (cardiovascular disease and respiratory disease),
race/ethnicity, and socioeconomic status.\112\
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\110\ U.S. EPA. Integrated Science Assessment (ISA) for
Particulate Matter (Final Report, 2019). U.S. Environmental
Protection Agency, Washington, DC, EPA/600/R-19/188, 2019.
\111\ U.S. EPA. Supplement to the 2019 Integrated Science
Assessment for Particulate Matter (Final Report, 2022). U.S.
Environmental Protection Agency, Washington, DC, EPA/635/R-22/028,
2022.
\112\ U.S. EPA. Policy Assessment (PA) for the Reconsideration
of the National Ambient Air Quality Standards for Particulate Matter
(Final Report, 2022). U.S. Environmental Protection Agency,
Washington, DC, EPA-452/R-22-004, 2022, p. 3-53.
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3. Nitrogen Oxides
The most recent review of the health effects of oxides of nitrogen
completed by EPA can be found in the 2016 Integrated Science Assessment
for Oxides of Nitrogen--Health Criteria (ISA for Oxides of
Nitrogen).\113\ The primary source of NO2 is motor vehicle
emissions, and ambient NO2 concentrations tend to be highly
correlated with other traffic-related pollutants. Thus, a key issue in
characterizing the causality of NO2-health effect
relationships consists of evaluating the extent to which studies
supported an effect of NO2 that is independent of other
traffic-related pollutants. EPA concluded that the findings for asthma
exacerbation integrated from epidemiologic and controlled human
exposure studies provided evidence that is sufficient to infer a causal
relationship between respiratory effects and short-term NO2
exposure. The strongest evidence supporting an independent effect of
NO2 exposure comes from controlled human exposure studies
demonstrating increased airway responsiveness in individuals with
asthma following ambient-relevant NO2 exposures. The
coherence of this evidence with epidemiologic findings for asthma
hospital admissions and emergency department visits as well as lung
function decrements and increased pulmonary inflammation in children
with asthma describe a plausible pathway by which NO2
exposure can
[[Page 4320]]
cause an asthma exacerbation. The 2016 ISA for Oxides of Nitrogen also
concluded that there is likely to be a causal relationship between
long-term NO2 exposure and respiratory effects. This
conclusion is based on new epidemiologic evidence for associations of
NO2 with asthma development in children combined with
biological plausibility from experimental studies.
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\113\ U.S. EPA. Integrated Science Assessment for Oxides of
Nitrogen--Health Criteria (2016 Final Report). U.S. Environmental
Protection Agency, Washington, DC, EPA/600/R-15/068, 2016.
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In evaluating a broader range of health effects, the 2016 ISA for
Oxides of Nitrogen concluded that evidence is ``suggestive of, but not
sufficient to infer, a causal relationship'' between short-term
NO2 exposure and cardiovascular effects and mortality and
between long-term NO2 exposure and cardiovascular effects
and diabetes, birth outcomes, and cancer. In addition, the scientific
evidence is inadequate (insufficient consistency of epidemiologic and
toxicological evidence) to infer a causal relationship for long-term
NO2 exposure with fertility, reproduction, and pregnancy, as
well as with postnatal development. A key uncertainty in understanding
the relationship between these non-respiratory health effects and
short- or long-term exposure to NO2 is copollutant
confounding, particularly by other roadway pollutants. The available
evidence for non-respiratory health effects does not adequately address
whether NO2 has an independent effect or whether it
primarily represents effects related to other or a mixture of traffic-
related pollutants.
The 2016 ISA for Oxides of Nitrogen concluded that people with
asthma, children, and older adults are at increased risk for
NO2-related health effects. In these groups and lifestages,
NO2 is consistently related to larger effects on outcomes
related to asthma exacerbation, for which there is confidence in the
relationship with NO2 exposure.
4. Carbon Monoxide
Information on the health effects of CO can be found in the January
2010 Integrated Science Assessment for Carbon Monoxide (CO ISA).\114\
The CO ISA presents conclusions regarding the presence of causal
relationships between CO exposure and categories of adverse health
effects.\115\ This section provides a summary of the health effects
associated with exposure to ambient concentrations of CO, along with
the CO ISA conclusions.\116\
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\114\ U.S. EPA, (2010). Integrated Science Assessment for Carbon
Monoxide (Final Report). U.S. Environmental Protection Agency,
Washington, DC, EPA/600/R-09/019F, 2010. https://cfpub.epa.gov/ncea/cfm/recordisplay.cfm?deid=218686.
\115\ The ISA evaluates the health evidence associated with
different health effects, assigning one of five ``weight of
evidence'' determinations: causal relationship, likely to be a
causal relationship, suggestive of a causal relationship, inadequate
to infer a causal relationship, and not likely to be a causal
relationship. For definitions of these levels of evidence, please
refer to Section 1.6 of the ISA.
\116\ Personal exposure includes contributions from many
sources, and in many different environments. Total personal exposure
to CO includes both ambient and non-ambient components; and both
components may contribute to adverse health effects.
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Controlled human exposure studies of subjects with coronary artery
disease show a decrease in the time to onset of exercise-induced angina
(chest pain) and electrocardiogram changes following CO exposure. In
addition, epidemiologic studies observed associations between short-
term CO exposure and cardiovascular morbidity, particularly increased
emergency room visits and hospital admissions for coronary heart
disease (including ischemic heart disease, myocardial infarction, and
angina). Some epidemiologic evidence is also available for increased
hospital admissions and emergency room visits for congestive heart
failure and cardiovascular disease as a whole. The CO ISA concludes
that a causal relationship is likely to exist between short-term
exposures to CO and cardiovascular morbidity. It also concludes that
available data are inadequate to conclude that a causal relationship
exists between long-term exposures to CO and cardiovascular morbidity.
Animal studies show various neurological effects with in-utero CO
exposure. Controlled human exposure studies report central nervous
system and behavioral effects following low-level CO exposures,
although the findings have not been consistent across all studies. The
CO ISA concludes that the evidence is suggestive of a causal
relationship with both short- and long-term exposure to CO and central
nervous system effects.
A number of studies cited in the CO ISA have evaluated the role of
CO exposure in birth outcomes such as preterm birth or cardiac birth
defects. There is limited epidemiologic evidence of a CO-induced effect
on preterm births and birth defects, with weak evidence for a decrease
in birth weight. Animal toxicological studies have found perinatal CO
exposure to affect birth weight, as well as other developmental
outcomes. The CO ISA concludes that the evidence is suggestive of a
causal relationship between long-term exposures to CO and developmental
effects and birth outcomes.
Epidemiologic studies provide evidence of associations between
short-term CO concentrations and respiratory morbidity such as changes
in pulmonary function, respiratory symptoms, and hospital admissions. A
limited number of epidemiologic studies considered copollutants such as
ozone, SO2, and PM in two-pollutant models and found that CO
risk estimates were generally robust, although this limited evidence
makes it difficult to disentangle effects attributed to CO itself from
those of the larger complex air pollution mixture. Controlled human
exposure studies have not extensively evaluated the effect of CO on
respiratory morbidity. Animal studies at levels of 50-100 ppm CO show
preliminary evidence of altered pulmonary vascular remodeling and
oxidative injury. The CO ISA concludes that the evidence is suggestive
of a causal relationship between short-term CO exposure and respiratory
morbidity, and inadequate to conclude that a causal relationship exists
between long-term exposure and respiratory morbidity.
Finally, the CO ISA concludes that the epidemiologic evidence is
suggestive of a causal relationship between short-term concentrations
of CO and mortality. Epidemiologic evidence suggests an association
exists between short-term exposure to CO and mortality, but limited
evidence is available to evaluate cause-specific mortality outcomes
associated with CO exposure. In addition, the attenuation of CO risk
estimates that was often observed in copollutant models contributes to
the uncertainty as to whether CO is acting alone or as an indicator for
other combustion-related pollutants. The CO ISA also concludes that
there is not likely to be a causal relationship between relevant long-
term exposures to CO and mortality.
5. Diesel Exhaust
In EPA's 2002 Diesel Health Assessment Document (Diesel HAD),
exposure to diesel exhaust was classified as likely to be carcinogenic
to humans by inhalation from environmental exposures, in accordance
with the revised draft 1996/1999 EPA cancer
guidelines.117 118 A number of
[[Page 4321]]
other agencies (National Institute for Occupational Safety and Health,
the International Agency for Research on Cancer, the World Health
Organization, California EPA, and the U.S. Department of Health and
Human Services) made similar hazard classifications prior to 2002. EPA
also concluded in the 2002 Diesel HAD that it was not possible to
calculate a cancer unit risk for diesel exhaust due to limitations in
the exposure data for the occupational groups or the absence of a dose-
response relationship.
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\117\ U.S. EPA. (1999). Guidelines for Carcinogen Risk
Assessment. Review Draft. NCEA-F-0644, July. Washington, DC: U.S.
EPA. Retrieved on March 19, 2009 from https://cfpub.epa.gov/ncea/cfm/recordisplay.cfm?deid=54932.
\118\ U.S. EPA (2002). Health Assessment Document for Diesel
Engine Exhaust. EPA/600/8-90/057F Office of research and
Development, Washington, DC. Retrieved on March 17, 2009 from https://cfpub.epa.gov/ncea/cfm/recordisplay.cfm?deid=29060. pp. 1-1 1-2.
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In the absence of a cancer unit risk, the Diesel HAD sought to
provide additional insight into the significance of the diesel exhaust
cancer hazard by estimating possible ranges of risk that might be
present in the population. An exploratory analysis was used to
characterize a range of possible lung cancer risk. The outcome was that
environmental risks of cancer from long-term diesel exhaust exposures
could plausibly range from as low as 10-5 to as
high as 10-3. Because of uncertainties, the
analysis acknowledged that the risks could be lower than
10-5, and a zero risk from diesel exhaust
exposure could not be ruled out.
Noncancer health effects of acute and chronic exposure to diesel
exhaust emissions are also of concern to EPA. EPA derived a diesel
exhaust reference concentration (RfC) from consideration of four well-
conducted chronic rat inhalation studies showing adverse pulmonary
effects. The RfC is 5 [micro]g/m3 for diesel exhaust
measured as diesel particulate matter. This RfC does not consider
allergenic effects such as those associated with asthma or immunologic
or the potential for cardiac effects. There was emerging evidence in
2002, discussed in the Diesel HAD, that exposure to diesel exhaust can
exacerbate these effects, but the exposure-response data were lacking
at that time to derive an RfC based on these then-emerging
considerations. The Diesel HAD states, ``With [diesel particulate
matter] being a ubiquitous component of ambient PM, there is an
uncertainty about the adequacy of the existing [diesel exhaust]
noncancer database to identify all the pertinent [diesel exhaust]-
caused noncancer health hazards.'' The Diesel HAD also notes ``that
acute exposure to [diesel exhaust] has been associated with irritation
of the eye, nose, and throat, respiratory symptoms (cough and phlegm),
and neurophysiological symptoms such as headache, lightheadedness,
nausea, vomiting, and numbness or tingling of the extremities.'' The
Diesel HAD notes that the cancer and noncancer hazard conclusions
applied to the general use of diesel engines then on the market and as
cleaner engines replace a substantial number of existing ones, the
applicability of the conclusions would need to be reevaluated.
It is important to note that the Diesel HAD also briefly summarizes
health effects associated with ambient PM and discusses EPA's then-
annual PM2.5 NAAQS of 15 [micro]g/m3.\119\ There
is a large and extensive body of human data showing a wide spectrum of
adverse health effects associated with exposure to ambient PM, of which
diesel exhaust is an important component. The PM2.5 NAAQS is
designed to provide protection from the noncancer health effects and
premature mortality attributed to exposure to PM2.5. The
contribution of diesel PM to total ambient PM varies in different
regions of the country and also, within a region, from one area to
another. The contribution can be high in near-roadway environments, for
example, or in other locations where diesel engine use is concentrated.
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\119\ See Section II.A.2 for discussion of the current
PM2.5 NAAQS standard.
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Since 2002, several new studies have been published which continue
to report increased lung cancer risk associated with occupational
exposure to diesel exhaust from older engines. Of particular note since
2011 are three new epidemiology studies that have examined lung cancer
in occupational populations, for example, truck drivers, underground
nonmetal miners, and other diesel motor-related occupations. These
studies reported increased risk of lung cancer with exposure to diesel
exhaust with evidence of positive exposure-response relationships to
varying degrees.120 121 122 These newer studies (along with
others that have appeared in the scientific literature) add to the
evidence EPA evaluated in the 2002 Diesel HAD and further reinforce the
concern that diesel exhaust exposure likely poses a lung cancer hazard.
The findings from these newer studies do not necessarily apply to newer
technology diesel engines (i.e., heavy-duty highway engines from 2007
and later model years) since the newer engines have large reductions in
the emission constituents compared to older technology diesel engines.
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\120\ Garshick, Eric, Francine Laden, Jaime E. Hart, Mary E.
Davis, Ellen A. Eisen, and Thomas J. Smith. 2012. Lung cancer and
elemental carbon exposure in trucking industry workers.
Environmental Health Perspectives 120(9): 1301-1306.
\121\ Silverman, D.T., Samanic, C.M., Lubin, J.H., Blair, A.E.,
Stewart, P.A., Vermeulen, R., & Attfield, M.D. (2012). The diesel
exhaust in miners study: a nested case-control study of lung cancer
and diesel exhaust. Journal of the National Cancer Institute.
\122\ Olsson, Ann C., et al. ``Exposure to diesel motor exhaust
and lung cancer risk in a pooled analysis from case-control studies
in Europe and Canada.'' American Journal of Respiratory and Critical
Care Medicine 183.7 (2011): 941-948.
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In light of the growing body of scientific literature evaluating
the health effects of exposure to diesel exhaust, in June 2012 the
World Health Organization's International Agency for Research on Cancer
(IARC), a recognized international authority on the carcinogenic
potential of chemicals and other agents, evaluated the full range of
cancer-related health effects data for diesel engine exhaust. IARC
concluded that diesel exhaust should be regarded as ``carcinogenic to
humans.'' \123\ This designation was an update from its 1988 evaluation
that considered the evidence to be indicative of a ``probable human
carcinogen.''
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\123\ IARC [International Agency for Research on Cancer].
(2013). Diesel and gasoline engine exhausts and some nitroarenes.
IARC Monographs Volume 105. [Online at https://monographs.iarc.fr/ENG/Monographs/vol105/index.php].
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6. Air Toxics
Heavy-duty engine emissions contribute to ambient levels of air
toxics that are known or suspected human or animal carcinogens, or that
have noncancer health effects. These compounds include, but are not
limited to, benzene, formaldehyde, acetaldehyde, and naphthalene. These
compounds were identified as national or regional cancer risk drivers
or contributors in the 2018 AirToxScreen Assessment and have
significant inventory contributions from mobile
sources.124 125 Chapter 4 of the RIA includes additional
information on the health effects associated with exposure to each of
these pollutants.
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\124\ U.S. EPA (2022) Technical Support Document EPA Air Toxics
Screening Assessment. 2017AirToxScreen TSD. https://www.epa.gov/system/files/documents/2022-03/airtoxscreen_2017tsd.pdf.
\125\ U.S. EPA (2022) 2018 AirToxScreen Risk Drivers. https://www.epa.gov/AirToxScreen/airtoxscreen-risk-drivers.
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7. Exposure and Health Effects Associated With Traffic
Locations in close proximity to major roadways generally have
elevated concentrations of many air pollutants emitted from motor
vehicles. Hundreds of studies have been published in peer-reviewed
journals, concluding that concentrations of CO, CO2, NO,
NO2, benzene, aldehydes, PM, black carbon, and many other
compounds are elevated in ambient air within approximately
[[Page 4322]]
300-600 meters (about 1,000-2,000 feet) of major roadways. The highest
concentrations of most pollutants emitted directly by motor vehicles
are found at locations within 50 meters (about 165 feet) of the edge of
a roadway's traffic lanes.
A large-scale review of air quality measurements in the vicinity of
major roadways between 1978 and 2008 concluded that the pollutants with
the steepest concentration gradients in vicinities of roadways were CO,
UFPs, metals, elemental carbon (EC), NO, NOX, and several
VOCs.\126\ These pollutants showed a large reduction in concentrations
within 100 meters downwind of the roadway. Pollutants that showed more
gradual reductions with distance from roadways included benzene,
NO2, PM2.5, and PM10. In reviewing the
literature, Karner et al., (2010) reported that results varied based on
the method of statistical analysis used to determine the gradient in
pollutant concentration. More recent studies continue to show
significant concentration gradients of traffic-related air pollution
around major
roads.127 128 129 130 131 132 133 134 135 136
There is evidence that EPA's regulations for vehicles have lowered the
near-road concentrations and gradients.\137\ Starting in 2010, EPA
required through the NAAQS process that air quality monitors be placed
near high-traffic roadways for determining concentrations of CO,
NO2, and PM2.5 (in addition to those existing
monitors located in neighborhoods and other locations farther away from
pollution sources). The monitoring data for NO2 indicate
that in urban areas, monitors near roadways often report the highest
concentrations of NO2.\138\ More recent studies of traffic-
related air pollutants continue to report sharp gradients around
roadways, particularly within several hundred meters.139 140
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\126\ Karner, A.A.; Eisinger, D.S.; Niemeier, D.A. (2010). Near-
roadway air quality: synthesizing the findings from real-world data.
Environ Sci Technol 44: 5334-5344.
\127\ McDonald, B.C.; McBride, Z.C.; Martin, E.W.; Harley, R.A.
(2014) High-resolution mapping of motor vehicle carbon dioxide
emissions. J. Geophys. Res. Atmos.,119, 5283-5298, doi:10.1002/
2013JD021219.
\128\ Kimbrough, S.; Baldauf, R.W.; Hagler, G.S.W.; Shores,
R.C.; Mitchell, W.; Whitaker, D.A.; Croghan, C.W.; Vallero, D.A.
(2013) Long-term continuous measurement of near-road air pollution
in Las Vegas: seasonal variability in traffic emissions impact on
air quality. Air Qual Atmos Health 6: 295-305. DOI 10.1007/s11869-
012-0171-x.
\129\ Kimbrough, S.; Palma, T.; Baldauf, R.W. (2014) Analysis of
mobile source air toxics (MSATs)--Near-road VOC and carbonyl
concentrations. Journal of the Air & Waste Management Association,
64:3, 349-359, DOI: 10.1080/10962247.2013.863814.
\130\ Kimbrough, S.; Owen, R.C.; Snyder, M.; Richmond-Bryant, J.
(2017) NO to NO2 Conversion Rate Analysis and
Implications for Dispersion Model Chemistry Methods using Las Vegas,
Nevada Near-Road Field Measurements. Atmos Environ 165: 23-24.
\131\ Hilker, N.; Wang, J.W.; Jong, C-H.; Healy, R.M.; Sofowote,
U.; Debosz, J.; Su, Y.; Noble, M.; Munoz, A.; Doerkson, G.; White,
L.; Audette, C.; Herod, D.; Brook, J.R.; Evans, G.J. (2019) Traffic-
related air pollution near roadways: discerning local impacts from
background. Atmos. Meas. Tech., 12, 5247-5261. https://doi.org/10.5194/amt-12-5247-2019.
\132\ Grivas, G.; Stavroulas, I.; Liakakou, E.; Kaskaoutis,
D.G.; Bougiatioti, A.; Paraskevopoulou, D.; Gerasopoulos, E.;
Mihalopoulos, N. (2019) Measuring the spatial variability of black
carbon in Athens during wintertime. Air Quality, Atmosphere & Health
(2019) 12:1405-1417. https://doi.org/10.1007/s11869-019-00756-y.
\133\ Apte, J.S.; Messier, K.P.; Gani, S.; Brauer, M.;
Kirchstetter, T.W.; Lunden, M.M.; Marshall, J.D.; Portier, C.J.;
Vermeulen, R.C.H.; Hamburg, S.P. (2017) High-Resolution Air
Pollution Mapping with Google Street View Cars: Exploiting Big Data.
Environ Sci Technol 51: 6999-7008. https://doi.org/10.1021/acs.est.7b00891.
\134\ Dabek-Zlotorzynska, E.; Celo, V.; Ding, L.; Herod, D.;
Jeong, C-H.; Evans, G.; Hilker, N. (2019) Characteristics and
sources of PM2.5 and reactive gases near roadways in two
metropolitan areas in Canada. Atmos Environ 218: 116980. https://doi.org/10.1016/j.atmosenv.2019.116980.
\135\ Apte, J.S.; Messier, K.R.; Gani, S.; et al. (2017) High-
resolution air pollution mapping with Google Street View cars:
exploiting big data. Environ Sci Technol 51: 6999-7018, [Online at
https://doi.org/10.1021/acs.est.7b00891].
\136\ Gu, P.; Li, H.Z.; Ye, Q.; et al. (2018) Intercity
variability of particulate matter is driven by carbonaceous sources
and correlated with land-use variables. Environ Sci Technol 52: 52:
11545-11554. [Online at https://dx.doi.org/10.1021/acs.est.8b03833].
\137\ Sarnat, J.A.; Russell, A.; Liang, D.; Moutinho, J.L.;
Golan, R.; Weber, R.; Gao, D.; Sarnat, S.; Chang, H.H.; Greenwald,
R.; Yu, T. (2018) Developing Multipollutant Exposure Indicators of
Traffic Pollution: The Dorm Room Inhalation to Vehicle Emissions
(DRIVE) Study. Health Effects Institute Research Report Number 196.
[Online at: https://www.healtheffects.org/publication/developing-multipollutant-exposure-indicators-traffic-pollution-dorm-room-inhalation].
\138\ Gantt, B; Owen, R.C.; Watkins, N. (2021) Characterizing
nitrogen oxides and fine particulate matter near major highways in
the United States using the National Near-road Monitoring Network.
Environ Sci Technol 55: 2831-2838. [Online at https://doi.org/10.1021/acs.est.0c05851].
\139\ Apte, J.S.; Messier, K.R.; Gani, S.; et al. (2017) High-
resolution air pollution mapping with Google Street View cars:
exploiting big data. Environ Sci Technol 51: 6999-7018, [Online at
https://doi.org/10.1021/acs.est.7b00891].
\140\ Gu, P.; Li, H.Z.; Ye, Q.; et al. (2018) Intercity
variability of particulate matter is driven by carbonaceous sources
and correlated with land-use variables. Environ Sci Technol 52: 52:
11545-11554. [Online at https://dx.doi.org/10.1021/acs.est.8b03833].
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For pollutants with relatively high background concentrations
relative to near-road concentrations, detecting concentration gradients
can be difficult. For example, many carbonyls have high background
concentrations as a result of photochemical breakdown of precursors
from many different organic compounds. However, several studies have
measured carbonyls in multiple weather conditions and found higher
concentrations of many carbonyls downwind of
roadways.141 142 These findings suggest a substantial
roadway source of these carbonyls.
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\141\ Liu, W.; Zhang, J.; Kwon, J.l.; et l. (2006).
Concentrations and source characteristics of airborne carbonyl
compounds measured outside urban residences. J Air Waste Manage
Assoc 56: 1196-1204.
\142\ Cahill, T.M.; Charles, M.J.; Seaman, V.Y. (2010).
Development and application of a sensitive method to determine
concentrations of acrolein and other carbonyls in ambient air.
Health Effects Institute Research Report 149. Available at https://www.healtheffects.org/system/files/Cahill149.pdf.
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In the past 30 years, many studies have been published with results
reporting that populations who live, work, or go to school near high-
traffic roadways experience higher rates of numerous adverse health
effects, compared to populations far away from major roads.\143\ In
addition, numerous studies have found adverse health effects associated
with spending time in traffic, such as commuting or walking along high-
traffic roadways, including studies among
children.144 145 146 147 The health outcomes with the
strongest evidence linking them with traffic-associated air pollutants
are respiratory effects, particularly in asthmatic children, and
cardiovascular effects. Commenters on the NPRM stressed the importance
of consideration of the impacts of traffic-related air pollution,
especially NOX, on children's health.
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\143\ In the widely-used PubMed database of health publications,
between January 1, 1990 and December 31, 2021, 1,979 publications
contained the keywords ``traffic, pollution, epidemiology,'' with
approximately half the studies published after 2015.
\144\ Laden, F.; Hart, J.E.; Smith, T.J.; Davis, M.E.; Garshick,
E. (2007) Cause-specific mortality in the unionized U.S. trucking
industry. Environmental Health Perspect 115:1192-1196.
\145\ Peters, A.; von Klot, S.; Heier, M.; Trentinaglia, I.;
H[ouml]rmann, A.; Wichmann, H.E.; L[ouml]wel, H. (2004) Exposure to
traffic and the onset of myocardial infarction. New England J Med
351: 1721-1730.
\146\ Zanobetti, A.; Stone, P.H.; Spelzer, F.E.; Schwartz, J.D.;
Coull, B.A.; Suh, H.H.; Nearling, B.D.; Mittleman, M.A.; Verrier,
R.L.; Gold, D.R. (2009) T-wave alternans, air pollution and traffic
in high-risk subjects. Am J Cardiol 104: 665-670.
\147\ Adar, S.; Adamkiewicz, G.; Gold, D.R.; Schwartz, J.;
Coull, B.A.; Suh, H. (2007) Ambient and microenvironmental particles
and exhaled nitric oxide before and after a group bus trip. Environ
Health Perspect 115: 507-512.
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Numerous reviews of this body of health literature have been
published. In a 2022 final report, an expert panel of the Health
Effects Institute (HEI) employed a systematic review focusing on
selected health endpoints related to exposure to traffic-related air
pollution.\148\ The HEI panel concluded
[[Page 4323]]
that there was a high level of confidence in evidence between long-term
exposure to traffic-related air pollution and health effects in adults,
including all-cause, circulatory, and ischemic heart disease
mortality.\149\ The panel also found that there is a moderate-to-high
level of confidence in evidence of associations with asthma onset and
acute respiratory infections in children and lung cancer and asthma
onset in adults. This report follows on an earlier expert review
published by HEI in 2010, where it found strongest evidence for asthma-
related traffic impacts. Other literature reviews have been published
with conclusions generally similar to the HEI
panels'.150 151 152 153 Additionally, in 2014, researchers
from the U.S. Centers for Disease Control and Prevention (CDC)
published a systematic review and meta-analysis of studies evaluating
the risk of childhood leukemia associated with traffic exposure and
reported positive associations between ``postnatal'' proximity to
traffic and leukemia risks, but no such association for ``prenatal''
exposures.\154\ The U.S. Department of Health and Human Services'
National Toxicology Program (NTP) published a monograph including a
systematic review of traffic-related air pollution and its impacts on
hypertensive disorders of pregnancy. The NTP concluded that exposure to
traffic-related air pollution is ``presumed to be a hazard to pregnant
women'' for developing hypertensive disorders of pregnancy.\155\
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\148\ HEI Panel on the Health Effects of Long-Term Exposure to
Traffic-Related Air Pollution (2022) Systematic review and meta-
analysis of selected health effects of long-term exposure to
traffic-related air pollution. Health Effects Institute Special
Report 23. [Online at https://www.healtheffects.org/system/files/hei-special-report-23_1.pdf.] This more recent review focused on
health outcomes related to birth effects, respiratory effects,
cardiometabolic effects, and mortality.
\149\ Boogaard, H.; Patton. A.P.; Atkinson, R.W.; Brook, J.R.;
Chang, H.H.; Crouse, D.L.; Fussell, J.C.; Hoek, G.; Hoffman, B.;
Kappeler, R.; Kutlar Joss, M.; Ondras, M.; Sagiv, S.K.; Somoli, E.;
Shaikh, R.; Szpiro, A.A.; Van Vliet E.D.S.; Vinneau, D.; Weuve, J.;
Lurmann, F.W.; Forastiere, F. (2022) Long-term exposure to traffic-
related air pollution and selected health outcomes: a systematic
review and meta-analysis. Environ Intl 164: 107262. [Online at
https://doi.org/10.1016/j.envint.2022.107262].
\150\ Boothe, V.L.; Shendell, D.G. (2008). Potential health
effects associated with residential proximity to freeways and
primary roads: review of scientific literature, 1999-2006. J Environ
Health 70: 33-41.
\151\ Salam, M.T.; Islam, T.; Gilliland, F.D. (2008). Recent
evidence for adverse effects of residential proximity to traffic
sources on asthma. Curr Opin Pulm Med 14: 3-8.
\152\ Sun, X.; Zhang, S.; Ma, X. (2014) No association between
traffic density and risk of childhood leukemia: a meta-analysis.
Asia Pac J Cancer Prev 15: 5229-5232.
\153\ Raaschou-Nielsen, O.; Reynolds, P. (2006). Air pollution
and childhood cancer: a review of the epidemiological literature.
Int J Cancer 118: 2920-9.
\154\ Boothe, V.L.; Boehmer, T.K.; Wendel, A.M.; Yip, F.Y.
(2014) Residential traffic exposure and childhood leukemia: a
systematic review and meta-analysis. Am J Prev Med 46: 413-422.
\155\ National Toxicology Program (2019) NTP Monograph on the
Systematic Review of Traffic-related Air Pollution and Hypertensive
Disorders of Pregnancy. NTP Monograph 7. https://ntp.niehs.nih.gov/ntp/ohat/trap/mgraph/trap_final_508.pdf.
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Health outcomes with few publications suggest the possibility of
other effects still lacking sufficient evidence to draw definitive
conclusions. Among these outcomes with a small number of positive
studies are neurological impacts (e.g., autism and reduced cognitive
function) and reproductive outcomes (e.g., preterm birth, low birth
weight).156 157 158 159 160
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\156\ Volk, H.E.; Hertz-Picciotto, I.; Delwiche, L.; et al.
(2011). Residential proximity to freeways and autism in the CHARGE
study. Environ Health Perspect 119: 873-877.
\157\ Franco-Suglia, S.; Gryparis, A.; Wright, R.O.; et al.
(2007). Association of black carbon with cognition among children in
a prospective birth cohort study. Am J Epidemiol. doi: 10.1093/aje/
kwm308. [Online at https://dx.doi.org].
\158\ Power, M.C.; Weisskopf, M.G.; Alexeef, S.E.; et al.
(2011). Traffic-related air pollution and cognitive function in a
cohort of older men. Environ Health Perspect 2011: 682-687.
\159\ Wu, J.; Wilhelm, M.; Chung, J.; et al. (2011). Comparing
exposure assessment methods for traffic-related air pollution in and
adverse pregnancy outcome study. Environ Res 111: 685-6692.
\160\ Stenson, C.; Wheeler, A.J.; Carver, A.; et al. (2021) The
impact of traffic-related air pollution on child and adolescent
academic performance: a systematic review. Environ Intl 155: 106696
[Online at https://doi.org/10.1016/j.envint.2021.106696].
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In addition to health outcomes, particularly cardiopulmonary
effects, conclusions of numerous studies suggest mechanisms by which
traffic-related air pollution affects health. For example, numerous
studies indicate that near-roadway exposures may increase systemic
inflammation, affecting organ systems, including blood vessels and
lungs.161 162 163 164 Additionally, long-term exposures in
near-road environments have been associated with inflammation-
associated conditions, such as atherosclerosis and
asthma.165 166 167
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\161\ Riediker, M. (2007). Cardiovascular effects of fine
particulate matter components in highway patrol officers. Inhal
Toxicol 19: 99-105. doi: 10.1080/08958370701495238.
\162\ Alexeef, S.E.; Coull, B.A.; Gryparis, A.; et al. (2011).
Medium-term exposure to traffic-related air pollution and markers of
inflammation and endothelial function. Environ Health Perspect 119:
481-486. doi:10.1289/ehp.1002560.
\163\ Eckel. S.P.; Berhane, K.; Salam, M.T.; et al. (2011).
Residential Traffic-related pollution exposure and exhaled nitric
oxide in the Children's Health Study. Environ Health Perspect.
doi:10.1289/ehp.1103516.
\164\ Zhang, J.; McCreanor, J.E.; Cullinan, P.; et al. (2009).
Health effects of real-world exposure diesel exhaust in persons with
asthma. Res Rep Health Effects Inst 138. [Online at https://www.healtheffects.org].
\165\ Adar, S.D.; Klein, R.; Klein, E.K.; et al. (2010). Air
pollution and the microvasculature: a cross-sectional assessment of
in vivo retinal images in the population-based Multi-Ethnic Study of
Atherosclerosis. PLoS Med 7(11): E1000372. doi:10.1371/
journal.pmed.1000372. Available at https://dx.doi.org.
\166\ Kan, H.; Heiss, G.; Rose, K.M.; et al. (2008). Prospective
analysis of traffic exposure as a risk factor for incident coronary
heart disease: The Atherosclerosis Risk in Communities (ARIC) study.
Environ Health Perspect 116: 1463-1468. doi:10.1289/ehp.11290.
Available at https://dx.doi.org.
\167\ McConnell, R.; Islam, T.; Shankardass, K.; et al. (2010).
Childhood incident asthma and traffic-related air pollution at home
and school. Environ Health Perspect 1021-1026.
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Several studies suggest that some factors may increase
susceptibility to the effects of traffic-associated air pollution.
Several studies have found stronger adverse health associations in
children experiencing chronic social stress, such as in violent
neighborhoods or in homes with low incomes or high family
stress.168 169 170 171
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\168\ Islam, T.; Urban, R.; Gauderman, W.J.; et al. (2011).
Parental stress increases the detrimental effect of traffic exposure
on children's lung function. Am J Respir Crit Care Med.
\169\ Clougherty, J.E.; Levy, J.I.; Kubzansky, L.D.; et al.
(2007). Synergistic effects of traffic-related air pollution and
exposure to violence on urban asthma etiology. Environ Health
Perspect 115: 1140-1146.
\170\ Chen, E.; Schrier, H.M.; Strunk, R.C.; et al. (2008).
Chronic traffic-related air pollution and stress interact to predict
biologic and clinical outcomes in asthma. Environ Health Perspect
116: 970-5.
\171\ Long, D.; Lewis, D.; Langpap, C. (2021) Negative traffic
externalities and infant health: the role of income heterogeneity
and residential sorting. Environ and Resource Econ 80: 637-674.
[Online at https://doi.org/10.1007/s10640-021-00601-w].
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The risks associated with residence, workplace, or schools near
major roads are of potentially high public health significance due to
the large population in such locations. The 2013 U.S. Census Bureau's
American Housing Survey (AHS) was the last AHS that included whether
housing units were within 300 feet of an ``airport, railroad, or
highway with four or more lanes.'' \172\ The 2013 survey reports that
17.3 million housing units, or 13 percent of all housing units in the
United States, were in such areas. Assuming that populations and
housing units are in the same locations, this corresponds to a
population of more than 41 million U.S. residents in close proximity to
high-traffic roadways or other transportation sources. According to the
Central Intelligence Agency's World Factbook, based on data collected
between 2012-2014, the United States had 6,586,610 km of roadways,
293,564 km of railways, and 13,513 airports. As such, highways
represent the overwhelming majority of transportation facilities
described by this factor in the AHS.
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\172\ The variable was known as ``ETRANS'' in the questions
about the neighborhood.
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[[Page 4324]]
EPA also conducted a study to estimate the number of people living
near truck freight routes in the United States.\173\ Based on a
population analysis using the U.S. Department of Transportation's
(USDOT) Freight Analysis Framework 4 (FAF4) and population data from
the 2010 decennial census, an estimated 72 million people live within
200 meters of these freight routes.174 175 In addition,
relative to the rest of the population, people of color and those with
lower incomes are more likely to live near FAF4 truck routes. They are
also more likely to live in metropolitan areas. The EPA's Exposure
Factor Handbook also indicates that, on average, Americans spend more
than an hour traveling each day, bringing nearly all residents into a
high-exposure microenvironment for part of the day.\176\
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\173\ U.S. EPA (2021). Estimation of Population Size and
Demographic Characteristics among People Living Near Truck Routes in
the Conterminous United States. Memorandum to the Docket.
\174\ FAF4 is a model from the USDOT's Bureau of Transportation
Statistics (BTS) and Federal Highway Administration (FHWA), which
provides data associated with freight movement in the U.S. It
includes data from the 2012 Commodity Flow Survey (CFS), the Census
Bureau on international trade, as well as data associated with
construction, agriculture, utilities, warehouses, and other
industries. FAF4 estimates the modal choices for moving goods by
trucks, trains, boats, and other types of freight modes. It includes
traffic assignments, including truck flows on a network of truck
routes. https://ops.fhwa.dot.gov/freight/freight_analysis/faf/.
\175\ The same analysis estimated the population living within
100 meters of a FAF4 truck route is 41 million.
\176\ EPA. (2011) Exposure Factors Handbook: 2011 Edition.
Chapter 16. Online at https://www.epa.gov/sites/production/files/2015-09/documents/efh-Chapter16.pdf.
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As described in Section VII.H.1, we estimate that about 10 million
students attend schools within 200 meters of major roads.\177\ Research
into the impact of traffic-related air pollution on school performance
is tentative. A review of this literature found some evidence that
children exposed to higher levels of traffic-related air pollution show
poorer academic performance than those exposed to lower levels of
traffic-related air pollution.\178\ However, this evidence was judged
to be weak due to limitations in the assessment methods.
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\177\ Pedde, M.; Bailey, C. (2011) Identification of Schools
within 200 Meters of U.S. Primary and Secondary Roads. Memorandum to
the docket.
\178\ Stenson, C.; Wheeler, A.J.; Carver, A.; et al. (2021) The
impact of traffic-related air pollution on child and adolescent
academic performance: a systematic review. Environ Intl 155: 106696.
[Online at https://doi.org/10.1016/j.envint.2021.106696].
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While near-roadway studies focus on residents near roads or others
spending considerable time near major roads, the duration of commuting
results in another important contributor to overall exposure to
traffic-related air pollution. Studies of health that address time
spent in transit have found evidence of elevated risk of cardiac
impacts.179 180 181 Studies have also found that school bus
emissions can increase student exposures to diesel-related air
pollutants, and that programs that reduce school bus emissions may
improve health and reduce school absenteeism.182 183 184 185
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\179\ Riediker, M.; Cascio, W.E.; Griggs, T.R.; et al. (2004)
Particulate matter exposure in cars is associated with
cardiovascular effects in healthy young men. Am J Respir Crit Care
Med 169. [Online at https://doi.org/10.1164/rccm.200310-1463OC].
\180\ Peters, A.; von Klot, S.; Heier, M.; et al. (2004)
Exposure to traffic and the onset of myocardial infarction. New Engl
J Med 1721-1730. [Online at https://doi.org/10.1056/NEJMoa040203].
\181\ Adar, S.D.; Gold, D.R.; Coull, B.A.; (2007) Focused
exposure to airborne traffic particles and heart rate variability in
the elderly. Epidemiology 18: 95-103 [Online at: https://doi.org/10.1097/01.ede.0000249409.81050.46].
\182\ Sabin, L.; Behrentz, E.; Winer, A.M.; et al.
Characterizing the range of children's air pollutant exposure during
school bus commutes. J Expo Anal Environ Epidemiol 15: 377-387.
[Online at https://doi.org/10.1038/sj.jea.7500414].
\183\ Li, C.; N, Q.; Ryan, P.H.; School bus pollution and
changes in the air quality at schools: a case study. J Environ Monit
11: 1037-1042. [https://doi.org/10.1039/b819458k].
\184\ Austin, W.; Heutel, G.; Kreisman, D. (2019) School bus
emissions, student health and academic performance. Econ Edu Rev 70:
108-12.
\185\ Adar, S.D.; D. Souza, J.; Sheppard, L.; Adopting clean
fuels and technologies on school buses. Pollution and health impacts
in children. Am J Respir Crit Care Med 191. [Online at https://doi.org/10.1164/rccm.201410-1924OC].
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C. Environmental Effects Associated With Exposure to Pollutants
Impacted by This Rule
This section discusses the environmental effects associated with
pollutants affected by this rule, specifically PM, ozone,
NOX and air toxics.
1. Visibility
Visibility can be defined as the degree to which the atmosphere is
transparent to visible light.\186\ Visibility impairment is caused by
light scattering and absorption by suspended particles and gases. It is
dominated by contributions from suspended particles except under
pristine conditions. Visibility is important because it has direct
significance to people's enjoyment of daily activities in all parts of
the country. Individuals value good visibility for the well-being it
provides them directly, where they live and work, and in places where
they enjoy recreational opportunities. Visibility is also highly valued
in significant natural areas, such as national parks and wilderness
areas, and special emphasis is given to protecting visibility in these
areas. For more information on visibility see the final 2019 p.m.
ISA.\187\
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\186\ National Research Council, (1993). Protecting Visibility
in National Parks and Wilderness Areas. National Academy of Sciences
Committee on Haze in National Parks and Wilderness Areas. National
Academy Press, Washington, DC. This book can be viewed on the
National Academy Press website at https://www.nap.edu/catalog/2097/protecting-visibility-in-national-parks-and-wilderness-areas.
\187\ U.S. EPA. Integrated Science Assessment (ISA) for
Particulate Matter (Final Report, 2019). U.S. Environmental
Protection Agency, Washington, DC, EPA/600/R-19/188, 2019.
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EPA is working to address visibility impairment. Reductions in air
pollution from implementation of various programs associated with the
Clean Air Act Amendments of 1990 provisions have resulted in
substantial improvements in visibility and will continue to do so in
the future. Nationally, because trends in haze are closely associated
with trends in particulate sulfate and nitrate due to the relationship
between their concentration and light extinction, visibility trends
have improved as emissions of SO2 and NOX have
decreased over time due to air pollution regulations such as the Acid
Rain Program.\188\ However between 1990 and 2018, in the western part
of the country, changes in total light extinction were smaller, and the
contribution of particulate organic matter to atmospheric light
extinction was increasing due to increasing wildfire emissions.\189\
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\188\ U.S. EPA. Integrated Science Assessment (ISA) for
Particulate Matter (Final Report, 2019). U.S. Environmental
Protection Agency, Washington, DC, EPA/600/R-19/188, 2019.
\189\ Hand, J.L.; Prenni, A.J.; Copeland, S.; Schichtel, B.A.;
Malm, W.C. (2020). Thirty years of the Clean Air Act Amendments:
Impacts on haze in remote regions of the United States (1990-2018).
Atmos Environ 243: 117865.
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In the Clean Air Act Amendments of 1977, Congress recognized
visibility's value to society by establishing a national goal to
protect national parks and wilderness areas from visibility impairment
caused by manmade pollution.\190\ In 1999, EPA finalized the regional
haze program to protect the visibility in Mandatory Class I Federal
areas.\191\ There are 156 national parks, forests and wilderness areas
categorized as Mandatory Class I Federal areas.\192\ These areas are
defined in CAA section 162 as those national parks exceeding 6,000
acres, wilderness areas, and memorial parks exceeding 5,000 acres, and
all international parks which were in existence on August 7, 1977.
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\190\ See CAA section 169(a).
\191\ 64 FR 35714, July 1, 1999.
\192\ 62 FR 38680-38681, July 18, 1997.
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[[Page 4325]]
EPA has also concluded that PM2.5 causes adverse effects
on visibility in other areas that are not targeted by the Regional Haze
Rule, such as urban areas, depending on PM2.5 concentrations
and other factors such as dry chemical composition and relative
humidity (i.e., an indicator of the water composition of the
particles). The secondary (welfare-based) PM NAAQS provide protection
against visibility effects. In recent PM NAAQS reviews, EPA evaluated a
target level of protection for visibility impairment that is expected
to be met through attainment of the existing secondary PM standards.
2. Plant and Ecosystem Effects of Ozone
The welfare effects of ozone include effects on ecosystems, which
can be observed across a variety of scales, i.e., subcellular,
cellular, leaf, whole plant, population and ecosystem. When ozone
effects that begin at small spatial scales, such as the leaf of an
individual plant, occur at sufficient magnitudes (or to a sufficient
degree), they can result in effects being propagated along a continuum
to higher and higher levels of biological organization. For example,
effects at the individual plant level, such as altered rates of leaf
gas exchange, growth and reproduction, can, when widespread, result in
broad changes in ecosystems, such as productivity, carbon storage,
water cycling, nutrient cycling, and community composition.
Ozone can produce both acute and chronic injury in sensitive plant
species depending on the concentration level and the duration of the
exposure.\193\ In those sensitive species,\194\ effects from repeated
exposure to ozone throughout the growing season of the plant can tend
to accumulate, so even relatively low concentrations experienced for a
longer duration have the potential to create chronic stress on
vegetation.195 196 Ozone damage to sensitive plant species
includes impaired photosynthesis and visible injury to leaves. The
impairment of photosynthesis, the process by which the plant makes
carbohydrates (its source of energy and food), can lead to reduced crop
yields, timber production, and plant productivity and growth. Impaired
photosynthesis can also lead to a reduction in root growth and
carbohydrate storage below ground, resulting in other, more subtle
plant and ecosystems impacts.\197\ These latter impacts include
increased susceptibility of plants to insect attack, disease, harsh
weather, interspecies competition, and overall decreased plant vigor.
The adverse effects of ozone on areas with sensitive species could
potentially lead to species shifts and loss from the affected
ecosystems,\198\ resulting in a loss or reduction in associated
ecosystem goods and services. Additionally, visible ozone injury to
leaves can result in a loss of aesthetic value in areas of special
scenic significance like national parks and wilderness areas and
reduced use of sensitive ornamentals in landscaping.\199\ In addition
to ozone effects on vegetation, newer evidence suggests that ozone
affects interactions between plants and insects by altering chemical
signals (e.g., floral scents) that plants use to communicate to other
community members, such as attraction of pollinators.
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\193\ 73 FR 16486, March 27, 2008.
\194\ 73 FR 16491, March 27, 2008. Only a small percentage of
all the plant species growing within the U.S. (over 43,000 species
have been catalogued in the USDA PLANTS database) have been studied
with respect to ozone sensitivity.
\195\ U.S. EPA. Integrated Science Assessment (ISA) for Ozone
and Related Photochemical Oxidants (Final Report). U.S.
Environmental Protection Agency, Washington, DC, EPA/600/R-20/012,
2020.
\196\ The concentration at which ozone levels overwhelm a
plant's ability to detoxify or compensate for oxidant exposure
varies. Thus, whether a plant is classified as sensitive or tolerant
depends in part on the exposure levels being considered.
\197\ 73 FR 16492, March 27, 2008.
\198\ 73 FR 16493-16494, March 27, 2008. Ozone impacts could be
occurring in areas where plant species sensitive to ozone have not
yet been studied or identified.
\199\ 73 FR 16490-16497, March 27, 2008.
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The Ozone ISA presents more detailed information on how ozone
affects vegetation and ecosystems.200 201 The Ozone ISA
reports causal and likely causal relationships between ozone exposure
and a number of welfare effects and characterizes the weight of
evidence for different effects associated with ozone.\202\ The Ozone
ISA concludes that visible foliar injury effects on vegetation, reduced
vegetation growth, reduced plant reproduction, reduced productivity in
terrestrial ecosystems, reduced yield and quality of agricultural
crops, alteration of below-ground biogeochemical cycles, and altered
terrestrial community composition are causally associated with exposure
to ozone. It also concludes that increased tree mortality, altered
herbivore growth and reproduction, altered plant-insect signaling,
reduced carbon sequestration in terrestrial ecosystems, and alteration
of terrestrial ecosystem water cycling are likely to be causally
associated with exposure to ozone.
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\200\ U.S. EPA. Integrated Science Assessment (ISA) for Ozone
and Related Photochemical Oxidants (Final Report). U.S.
Environmental Protection Agency, Washington, DC, EPA/600/R-20/012,
2020.
\201\ U.S. EPA. Integrated Science Assessment (ISA) for Ozone
and Related Photochemical Oxidants (Final Report). U.S.
Environmental Protection Agency, Washington, DC, EPA/600/R-20/012,
2020.
\202\ The Ozone ISA evaluates the evidence associated with
different ozone related health and welfare effects, assigning one of
five ``weight of evidence'' determinations: causal relationship,
likely to be a causal relationship, suggestive of a causal
relationship, inadequate to infer a causal relationship, and not
likely to be a causal relationship. For more information on these
levels of evidence, please refer to Table II of the ISA.
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3. Atmospheric Deposition
The Integrated Science Assessment for Oxides of Nitrogen, Oxides of
Sulfur, and Particulate Matter--Ecological Criteria documents the
ecological effects of the deposition of these criteria air
pollutants.\203\ It is clear from the body of evidence that
NOX, oxides of sulfur (SOX), and PM contribute to
total nitrogen (N) and sulfur (S) deposition. In turn, N and S
deposition cause either nutrient enrichment or acidification depending
on the sensitivity of the landscape or the species in question. Both
enrichment and acidification are characterized by an alteration of the
biogeochemistry and the physiology of organisms, resulting in harmful
declines in biodiversity in terrestrial, freshwater, wetland, and
estuarine ecosystems in the United States. Decreases in biodiversity
mean that some species become relatively less abundant and may be
locally extirpated. In addition to the loss of unique living species,
the decline in total biodiversity can be harmful because biodiversity
is an important determinant of the stability of ecosystems and their
ability to provide socially valuable ecosystem services.
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\203\ U.S. EPA. Integrated Science Assessment (ISA) for Oxides
of Nitrogen, Oxides of Sulfur and Particulate Matter Ecological
Criteria (Final Report). U.S. Environmental Protection Agency,
Washington, DC, EPA/600/R-20/278, 2020.
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Terrestrial, wetland, freshwater, and estuarine ecosystems in the
United States are affected by N enrichment/eutrophication caused by N
deposition. These effects have been consistently documented across the
United States for hundreds of species. In aquatic systems increased N
can alter species assemblages and cause eutrophication. In terrestrial
systems N loading can lead to loss of nitrogen-sensitive lichen
species, decreased biodiversity of grasslands, meadows and other
sensitive habitats, and increased potential for invasive species. For a
broader explanation of the topics treated here, refer to the
description in Chapter 4 of the RIA.
The sensitivity of terrestrial and aquatic ecosystems to
acidification from N and S deposition is predominantly governed by
geology. Prolonged exposure to excess nitrogen and sulfur
[[Page 4326]]
deposition in sensitive areas acidifies lakes, rivers, and soils.
Increased acidity in surface waters creates inhospitable conditions for
biota and affects the abundance and biodiversity of fishes,
zooplankton, and macroinvertebrates and ecosystem function. Over time,
acidifying deposition also removes essential nutrients from forest
soils, depleting the capacity of soils to neutralize future acid
loadings and negatively affecting forest sustainability. Major effects
in forests include a decline in sensitive tree species, such as red
spruce (Picea rubens) and sugar maple (Acer saccharum).
Building materials including metals, stones, cements, and paints
undergo natural weathering processes from exposure to environmental
elements (e.g., wind, moisture, temperature fluctuations, sunlight,
etc.). Pollution can worsen and accelerate these effects. Deposition of
PM is associated with both physical damage (materials damage effects)
and impaired aesthetic qualities (soiling effects). Wet and dry
deposition of PM can physically affect materials, adding to the effects
of natural weathering processes, by potentially promoting or
accelerating the corrosion of metals, by degrading paints, and by
deteriorating building materials such as stone, concrete, and
marble.\204\ The effects of PM are exacerbated by the presence of
acidic gases and can be additive or synergistic due to the complex
mixture of pollutants in the air and surface characteristics of the
material. Acidic deposition has been shown to have an effect on
materials including zinc/galvanized steel and other metal, carbonate
stone (such as monuments and building facings), and surface coatings
(paints).\205\ The effects on historic buildings and outdoor works of
art are of particular concern because of the uniqueness and
irreplaceability of many of these objects. In addition to aesthetic and
functional effects on metals, stone, and glass, altered energy
efficiency of photovoltaic panels by PM deposition is also becoming an
important consideration for impacts of air pollutants on materials.
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\204\ U.S. EPA. Integrated Science Assessment (ISA) for
Particulate Matter (Final Report, 2019). U.S. Environmental
Protection Agency, Washington, DC, EPA/600/R-19/188, 2019.
\205\ Irving, P.M., e.d. 1991. Acid Deposition: State of Science
and Technology, Volume III, Terrestrial, Materials, Health, and
Visibility Effects, The U.S. National Acid Precipitation Assessment
Program, Chapter 24, page 24-76.
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4. Environmental Effects of Air Toxics
Emissions from producing, transporting, and combusting fuel
contribute to ambient levels of pollutants that contribute to adverse
effects on vegetation. VOCs, some of which are considered air toxics,
have long been suspected to play a role in vegetation damage.\206\ In
laboratory experiments, a wide range of tolerance to VOCs has been
observed.\207\ Decreases in harvested seed pod weight have been
reported for the more sensitive plants, and some studies have reported
effects on seed germination, flowering, and fruit ripening. Effects of
individual VOCs or their role in conjunction with other stressors
(e.g., acidification, drought, temperature extremes) have not been well
studied. In a recent study of a mixture of VOCs including ethanol and
toluene on herbaceous plants, significant effects on seed production,
leaf water content, and photosynthetic efficiency were reported for
some plant species.\208\
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\206\ U.S. EPA. (1991). Effects of organic chemicals in the
atmosphere on terrestrial plants. EPA/600/3-91/001.
\207\ Cape J.N., I.D. Leith, J. Binnie, J. Content, M. Donkin,
M. Skewes, D.N. Price, A.R. Brown, A.D. Sharpe. (2003). Effects of
VOCs on herbaceous plants in an open-top chamber experiment.
Environ. Pollut. 124:341-343.
\208\ Cape J.N., I.D. Leith, J. Binnie, J. Content, M. Donkin,
M. Skewes, D.N. Price, A.R. Brown, A.D. Sharpe. (2003). Effects of
VOCs on herbaceous plants in an open-top chamber experiment.
Environ. Pollut. 124:341-343.
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Research suggests an adverse impact of vehicle exhaust on plants,
which has in some cases been attributed to aromatic compounds and in
other cases to NOX.209 210 211 The impacts of
VOCs on plant reproduction may have long-term implications for
biodiversity and survival of native species near major roadways. Most
of the studies of the impacts of VOCs on vegetation have focused on
short-term exposure and few studies have focused on long-term effects
of VOCs on vegetation and the potential for metabolites of these
compounds to affect herbivores or insects.
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\209\ Viskari E-L. (2000). Epicuticular wax of Norway spruce
needles as indicator of traffic pollutant deposition. Water, Air,
and Soil Pollut. 121:327-337.
\210\ Ugrekhelidze D., F. Korte, G. Kvesitadze. (1997). Uptake
and transformation of benzene and toluene by plant leaves. Ecotox.
Environ. Safety 37:24-29.
\211\ Kammerbauer H., H. Selinger, R. Rommelt, A. Ziegler-Jons,
D. Knoppik, B. Hock. (1987). Toxic components of motor vehicle
emissions for the spruce Picea abies. Environ. Pollut. 48:235-243.
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III. Test Procedures and Standards
In applying heavy-duty criteria pollutant emission standards, EPA
divides engines primarily into two types: Compression ignition (CI)
(primarily diesel-fueled engines) and spark-ignition (SI) (primarily
gasoline-fueled engines). The CI standards and requirements also apply
to the largest natural gas engines. Battery-electric and fuel-cell
vehicles are also subject to criteria pollutant standards and
requirements. Criteria pollutant exhaust emission standards apply for
four criteria pollutants: Oxides of nitrogen (NOX),
particulate matter (PM), hydrocarbons (HC), and carbon monoxide
(CO).\212\ In this Section III we describe new emission standards that
will apply for these pollutants starting in MY 2027. We also describe
new and updated test procedures we are finalizing in this rule.
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\212\ Reference to hydrocarbon (HC) standards includes
nonmethane hydrocarbon (NMHC), nonmethane-nonethane hydrocarbon
(NMNEHC) and nonmethane hydrocarbon equivalent (NMHCE). See 40 CFR
86.007-11.
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Section III.A provides an overview of provisions that broadly apply
for this final rule. Section III.B and Section III.D include the new
laboratory-based standards and final updates to test procedures for
heavy-duty compression-ignition and spark-ignition engines,
respectively. Section III.C introduces the final off-cycle standards
and test procedures that apply for compression-ignition engines and
extend beyond the laboratory to on-the-road, real-world conditions.
Section III.E describes the new refueling standards we are finalizing
for certain heavy-duty spark-ignition engines. Each of these sections
describe the final new standards and their basis, as well as describe
the new test procedures and any updates to current test procedures, and
describe our rationale for the final program, including feasibility
demonstrations, available data, and comments received.
A. Overview
1. Migration and Clarifications of Regulatory Text
As noted in Section I of this preamble, we are migrating our
criteria pollutant regulations for model year 2027 and later heavy-duty
highway engines from their current location in 40 CFR Part 86, subpart
A, to 40 CFR Part 1036.\213\ Consistent with this migration, the
compliance provisions discussed in this preamble refer to the
regulations in their new location in part 1036. In general, this
migration is not intended to change the compliance program specified in
part 86, except as specifically finalized in this rulemaking. EPA
submitted a memorandum to the docket describing how we proposed to
migrate
[[Page 4327]]
certification and compliance provisions into 40 CFR part 1036.\214\
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\213\ As noted in the following sections, we are proposing some
updates to 40 CFR parts 1037, 1065, and 1068 to apply to other
sectors in addition to heavy-duty highway engines.
\214\ Stout, Alan; Brakora, Jessica. Memorandum to docket EPA-
HQ-OAR-2019-0055. ``Technical Issues Related to Migrating Heavy-Duty
Highway Engine Certification Requirements from 40 CFR part 86,
subpart A, to 40 CFR part 1036''. March 2022.
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i. Compression- and Spark-Ignition Engines Regulatory Text
For many years, the regulations of 40 CFR part 86 have referred to
``diesel heavy-duty engines'' and ``Otto-cycle heavy-duty engines'';
however, as we migrate the heavy-duty provisions of 40 CFR part 86,
subpart A, to 40 CFR part 1036 in this rule, we proposed to refer to
these engines as ``compression-ignition'' (CI) and ``spark-ignition''
(SI), respectively, which are more comprehensive terms and consistent
with existing language in 40 CFR part 1037 for heavy-duty motor vehicle
regulations. We also proposed to update the terminology for the primary
intended service classes in 40 CFR 1036.140 to replace Heavy heavy-duty
engine with Heavy HDE, Medium heavy-duty engine with Medium HDE, Light
heavy-duty engine with Light HDE, and Spark-ignition heavy-duty engine
with Spark-ignition HDE.\215\ We received no adverse comment and are
finalizing these terminology changes, as proposed. This final rule
revises 40 CFR parts 1036 and 1037 to reflect this updated terminology.
Throughout this preamble, reference to diesel and Otto-cycle engines
and the previous service class nomenclature is generally limited to
discussions relating to current test procedures and specific
terminology used in 40 CFR part 86. Heavy-duty engines not meeting the
definition of compression-ignition or spark-ignition are deemed to be
compression-ignition engines for purposes of part 1036, per 40 CFR
1036.1(c) and are subject to standards in 40 CFR 1036.104.
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\215\ This new terminology for engines is also consistent with
the ``HDV'' terminology used for vehicle classifications in 40 CFR
1037.140.
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ii. Heavy-Duty Hybrid Regulatory Text
Similar to our updates to more comprehensive and consistent
terminology for CI and SI engines, as part of this rule we are also
finalizing three main updates and clarifications to regulatory language
for hybrid engines and hybrid powertrains. First, as proposed, we are
finalizing an updated definition of ``engine configuration'' in 40 CFR
1036.801; the updated definition clarifies that an engine configuration
includes hybrid components if it is certified as a hybrid engine or
hybrid powertrain. Second, we are finalizing, as proposed, a
clarification in 40 CFR 1036.101(b) that regulatory references in part
1036 to engines generally apply to hybrid engines and hybrid
powertrains. Third, we are finalizing as proposed that manufacturers
may optionally test the hybrid engine and powertrain together, rather
than testing the engine alone. The option to test hybrid engine and
powertrain together allows manufacturers to demonstrate emission
performance of the hybrid technology that are not apparent when testing
the engine alone. If the emissions results of testing the hybrid engine
and powertrain together show NOX emissions lower than the
final standards, then EPA anticipates that manufacturers may choose to
participate in the NOX ABT program in the final rule (see
preamble Section IV.G for details on the final ABT program).
We requested comment on our proposed clarification in 40 CFR
1036.101(b) that manufacturers may optionally test the hybrid engine
and powertrain together, rather than testing the engine alone, and
specifically, whether EPA should require all hybrid engines and
powertrains to be certified together, rather than making it optional.
For additional details on our proposed updates and clarifications to
regulatory language for hybrid engines and hybrid powertrains, as well
as our specific requests for comment on these changes, see the proposed
rule preamble (87 FR 17457, March 28, 2022).
Several commenters support the proposal to allow manufacturers to
certify hybrid powertrains with a powertrain test procedure, but urge
EPA to continue to allow manufacturers to certify hybrid systems using
engine dynamometer testing procedures. These commenters stated that the
powertrain dynamometer test procedures produce emission results that
are more representative of hybrid engine or powertrain on-road
operation than engine-only testing, however, commenters also stated the
proposed test cycles are not reflective of real-world applications
where hybrid technology works well and urged EPA to finalize different
duty-cycles. In contrast, one commenter pointed to data collected from
light-duty hybrid electric vehicles in Europe that the commenter stated
shows hybrid-electric vehicles (HEVs) emit at higher levels than
demonstrated in current certification test procedures; based on those
data the commenter stated that EPA should not allow HEVs to generate
NOX emissions credits. Separately, some commenters also
stated that requiring powertrain testing for hybrid engines or hybrid
powertrains certification would add regulatory costs or other
logistical challenges.
After considering these comments, EPA has determined that
powertrain testing for hybrid systems should remain an option in this
final rule. This option allows manufacturers to demonstrate emission
performance of the hybrid technology, without requiring added test
burden or logistical constraints. We are therefore finalizing as
proposed the allowance for manufacturers to test the hybrid engine and
powertrain together. If testing the hybrid engine and hybrid powertrain
together results in NOX emissions that are below the final
standards, then manufacturers can choose to certify to a FEL below the
standard, and then generate NOX emissions credits as
provided under the final ABT program (see Section IV.G). We disagree
with one commenter who asserted that manufacturers should not be
allowed to generate NOX emissions credits from HEVs based on
data showing higher emissions from HEVs operating in the real-world
compared to certification test data in Europe. Rather, we expect the
powertrain test procedures we are finalizing will accurately reflect
NOX emissions from HEVs due to the specifications we are
including in the final test procedures, which differ from the
certification test procedures to which the commenter referred.\216\ See
preamble Section III.B.2.v for more details on the powertrain test
procedures that we are finalizing.
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\216\ We note that the data provided by the commenter was
specific to light-duty vehicles and evaluated CO2
emissions, not criteria pollutant emissions. EPA proposed and is
finalizing changes to the light-duty test procedures for HEVs; in
this Section III we focus on heavy-duty test procedures. See
preamble Section XI and RTC Section 32 for details on the light-duty
test procedures for HEVs.
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Similarly, we disagree with those commenters urging EPA to finalize
different duty-cycle tests to reflect hybrid real-world operations.
While the duty-cycles suggested by commenters would represent some
hybrid operations, they would not represent the duty-cycles of other
hybrid vehicle types. See Section 3 of the Response to Comments
document for additional details on our responses to comments on
different duty-cycles for hybrid vehicles, and responses to other
comments on hybrid engines and hybrid powertrains.
In addition to our three main proposed updates and clarifications
to regulatory language for hybrid engines and hybrid powertrain, we
also proposed that manufacturers would certify a hybrid engine or
hybrid powertrain to criteria pollutant
[[Page 4328]]
standards by declaring a primary intended service class of the engine
configuration using the proposed, updated 40 CFR 1036.140.\217\ Our
proposal included certifying to the same useful life requirements of
the primary intended service class, which would provide truck owners
and operators with similar assurance of durability regardless of the
powertrain configuration they choose. Finally, we proposed an update to
40 CFR 1036.230(e) such that engine configurations certified as a
hybrid engine or hybrid powertrain may not be included in an engine
family with conventional engines, which is consistent with the current
provisions. We received no adverse comment and are finalizing as
proposed these updates to 40 CFR 1036.140 and 1036.230(e).
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\217\ The current provisions of 40 CFR 1036.140 distinguish
classes based on engine characteristics and characteristics of the
vehicles for which manufacturers intend to design and market their
engines.
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iii. Heavy-Duty Zero Emissions Vehicles Regulatory Text
As part of this final rule we are also updating and consolidating
regulatory language for battery-electric vehicles and fuel cell
electric vehicles (BEVs and FCEVs), collectively referred to as zero
emissions vehicles (ZEVs). For ZEVs, we are finalizing as proposed a
consolidation and update to our regulations as part of a migration of
heavy-duty vehicle regulations from 40 CFR part 86 to 40 CFR part 1037.
In the HD GHG Phase 1 rulemaking, EPA revised the heavy-duty vehicle
and engine regulations to make them consistent with our regulatory
approach to electric vehicles (EVs) under the light-duty vehicle
program. Specifically, we applied standards for all regulated criteria
pollutants and GHGs to all heavy-duty vehicle types, including
EVs.\218\ Starting in MY 2016, criteria pollutant standards and
requirements applicable to heavy-duty vehicles at or below 14,000
pounds gross vehicle weight rating (GVWR) in 40 CFR part 86, subpart S,
applied to heavy-duty EVs above 14,000 pounds GVWR through the use of
good engineering judgment (see current 40 CFR 86.016-1(d)(4)). Under
the current 40 CFR 86.016-1(d)(4), heavy-duty vehicles powered solely
by electricity are deemed to have zero emissions of regulated
pollutants; this provision also provides that heavy-duty EVs may not
generate NOX or PM emission credits.
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\218\ 76 FR 57106, September 15, 2011.
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As proposed, this final rule consolidates certification
requirements for ZEVs over 14,000 pounds GVWR in 40 CFR part 1037 such
that manufacturers of ZEVs over 14,000 pounds GVWR will certify to
meeting the emission standards and requirements of 40 CFR part 1037.
There are no criterial pollutant emission standards in 40 CFR part
1037, so we state in a new 40 CFR 1037.102, with revisions from the
proposed rule, that heavy-duty vehicles without propulsion engines are
subject to the same criteria pollutant emission standards that apply
for engines under 40 CFR part 86, subpart A, and 40 CFR part 1036. We
further specify in the final 40 CFR 1037.102 that ZEVs are deemed to
have zero tailpipe emissions of criteria pollutants. As discussed in
Section IV.G, we are choosing not to finalize our proposal to allow
manufacturers to generate NOX emission credits from ZEVs if
the vehicle met certain proposed requirements. We are accordingly
carrying forward in the final 40 CFR 1037.102 a provisions stating that
manufacturers may not generate emission credits from ZEVs. We are
choosing not to finalize the proposed durability requirements for ZEVs,
but we may choose in a future action to reexamine this issue. We are
finalizing as proposed to continue to not allow heavy-duty ZEVs to
generate PM emission credits since we are finalizing as proposed not to
allow any manufacturer to generate PM emission credits for use in MY
2027 and later under the final ABT program presented in Section IV.G.
The provisions in existing and final 40 CFR 1037.5 defer to 40 CFR
86.1801-12 to clarify how certification requirements apply for heavy-
duty vehicles at or below 14,000 pounds GVWR. Emission standards and
certification requirements in 40 CFR part 86, subpart S, generally
apply for complete heavy-duty vehicles at or below 14,000 pounds GVWR.
We proposed to also apply emission standards and certification
requirements under 40 CFR part 86, subpart S, for all incomplete
vehicles at or below 14,000 pounds GVWR. We decided not to adopt this
requirement and are instead continuing to allow manufacturers to choose
whether to certify incomplete vehicles at or below 14,000 pounds GVWR
to the emission standards and certification requirements in either 40
CFR part 86, subpart S, or 40 CFR part 1037.
2. Numeric Standards and Test Procedures for Compression-Ignition and
Spark-Ignition Engines
As summarized in preamble Section I.B and detailed in this preamble
Section III, we are finalizing numeric NOX standards and
useful life periods that are largely consistent with the most stringent
proposed option for MY 2027. The specific standards are summarized in
Section III.B, Section 0, Section III.D, and Section III.E. As required
by CAA section 202(a)(3), EPA is finalizing new NOX, PM, HC,
and CO emission standards for heavy-duty engines that reflect the
greatest degree of emission reduction achievable through the
application of technology that we have determined would be available
for MY 2027, and in doing so have given appropriate consideration to
additional factors, namely lead time, cost, energy, and safety. For all
heavy-duty engine classes, the final numeric NOX standards
for medium- and high-load engine operations match the most stringent
standards proposed for MY 2027; for low-load operations we are
finalizing the most stringent standard proposed for any model year (see
III.B.2.iii for discussion).\219\ For smaller heavy-duty engine service
classes (i.e., light and medium heavy-duty engines CI and SI heavy-duty
engines), the numeric standards are combined with the longest useful
life periods we proposed. For the largest heavy-duty engines (i.e.,
heavy heavy-duty engines), the final numeric standards are combined
with the longest useful life mileage that we proposed for MY 2027. The
final useful life periods for the largest heavy-duty engines are 50
percent longer than today's useful life periods, which will play an
important role in ensuring continued emissions control while the
engines operate on the road. The final numeric emissions standards and
useful life periods for all heavy-duty engines are based on further
consideration of data included in the proposal from our engine
demonstration programs that show the final emissions standards are
feasible at the final useful life periods applicable to these each
heavy-duty engine service class. Our assessment of the data available
at the time of proposal is further supported by our evaluation of
additional information and public comments stating that the proposed
standards are feasible. Our technical assessments are primarily based
on results from testing several diesel engine and aftertreatment
systems at Southwest Research Institute and at EPA's National Vehicle
and Fuel Emissions Laboratory (NVFEL), as well as heavy-duty gasoline
engine testing conducted at NVFEL; we also
[[Page 4329]]
considered heavy-duty engine certification data submitted to EPA by
manufacturers, ANPR and NPRM comments, and other data submitted by
industry stakeholders or studies conducted by EPA, as more specifically
identified in the sections that follow.
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\219\ As proposed, we are finalizing a new test procedure for
heavy-duty CI engines to demonstrate emission control when the
engine is operating under low-load and idle conditions; this new
test procedure does not apply to heavy-duty SI engines (see Section
III.B.2.iii for additional discussion).
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After further consideration of the data included in the proposal,
as well as information submitted by commenters and additional data we
collected since the time of proposal, we are finalizing two updates
from our proposed testing requirements in order to ensure the greatest
emissions reductions technically achievable are met throughout the
final useful life periods; these updates are tailored to the larger
engine classes (medium and heavy heavy-duty engines). First, we are
finalizing a requirement for manufacturers to demonstrate before heavy
heavy-duty engines are in-use that the emissions control technology is
durable through a period of time longer than the final useful life
mileage. For these largest engines with the longest useful life
mileages, the extended laboratory durability demonstration will better
ensure the final standards will be met throughout the regulatory useful
life under real-world operations where conditions are more variable.
Second, we are finalizing an interim in-use compliance allowance that
applies when EPA evaluates whether heavy or medium heavy-duty engines
are meeting the final standards after these engines are in use in the
real-world. When combined with the final useful life values, we believe
the interim in-use compliance allowance will address concerns raised in
comments from manufacturers that the more stringent proposed MY 2027
standards would not be feasible to meet over the very long useful life
periods of heavy heavy-duty engines, or under the challenging duty-
cycles of medium heavy-duty engines. This interim, in-use compliance
allowance is generally consistent with our past practice (for example,
see 66 FR 5114, January 18, 2001); also consistent with past practice,
the compliance allowance is included as an interim provision that we
may reassess in the future through rulemaking based on the performance
of emissions controls over the final useful life periods for medium and
heavy heavy-duty engines.\220\ To set standards that result in the
greatest emission reductions achievable for medium and heavy heavy-duty
engines, we considered additional data that we and others collected
since the time of the proposal; these data show the significant
technical challenge of maintaining very low NOX emissions
throughout very long useful life periods for heavy heavy-duty engines,
and greater amounts of certain aging mechanisms over the long useful
life periods of medium heavy-duty engines. In addition to these data,
in setting the standards we gave appropriate consideration to costs
associated with the application of technology to achieve the greatest
emissions reductions in MY 2027 (i.e., cost of compliance for
manufacturers associated with the standards \221\) and other statutory
factors, including energy and safety. We determined that for heavy
heavy-duty engines the combination of: (1) The most stringent MY 2027
standards proposed, (2) longer useful life periods compared to today's
useful life periods, (3) targeted, interim compliance allowance
approach to in-use compliance testing, and (4) the extended durability
demonstration for emissions control technologies is appropriate,
feasible, and consistent with our authority under the CAA to set
technology-forcing criteria pollutant standards for heavy-duty engines
for their useful life.\222\ Similarly, for medium heavy-duty engines we
determined that the combination of the first three elements (i.e., most
stringent MY 2027 standards proposed, increase in useful life periods,
and interim compliance allowance for in-use testing) is appropriate,
feasible, and consistent with our CAA authority to set technology-
forcing criteria pollutant standards for heavy-duty engines for their
useful life.
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\220\ We plan to closely monitor the in-use emissions
performance of model year 2027 and later engines to determine the
long-term need for the interim compliance allowance. For example, we
intend to analyze the data from the manufacturer run in-use testing
program to compare how engines age in the field compared to how they
age in the laboratory.
\221\ More specifically, for this rule in setting the final
standards and consistent with CAA section 202(a)(3)(A), the cost of
compliance for manufacturers associated with the standards that EPA
gave appropriate consideration to includes the direct manufacturing
costs and indirect costs incurred by manufacturers associated with
meeting the final standards over the corresponding final useful life
values, given that this rule sets new more stringent standards
through both the numeric level of the standard and the length of the
useful life period.
\222\ CAA section 202(a)(3)(A) is a technology-forcing provision
and reflects Congress' intent that standards be based on projections
of future advances in pollution control capability, considering
costs and other statutory factors. See National Petrochemical &
Refiners Association v. EPA, 287 F.3d 1130, 1136 (D.C. Cir. 2002)
(explaining that EPA is authorized to adopt ``technology-forcing''
regulations under CAA section 202(a)(3)); NRDC v. Thomas, 805 F.2d
410, 428 n.30 (D.C. Cir. 1986) (explaining that such statutory
language that ``seek[s] to promote technological advances while also
accounting for cost does not detract from their categorization as
technology-forcing standards''); see also Husqvarna AB v. EPA, 254
F.3d 195 (D.C. Cir. 2001) (explaining that CAA sections 202 and 213
have similar language and are technology-forcing standards). In this
context, the term ``technology-forcing'' has a specific legal
meaning and is used to distinguish standards that may require
manufacturers to develop new technologies (or significantly improve
existing technologies) from standards that can be met using existing
off-the-shelf technology alone. Technology-forcing standards such as
those in this final rule do not require manufacturers to use
specific technologies.
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In addition to the final standards for the defined duty cycle and
off-cycle test procedures, the final standards include several other
provisions for controlling emissions from specific operations in CI or
SI engines. First, we are finalizing, as proposed, to allow CI engine
manufacturers to voluntarily certify to idle standards using a new idle
test procedure that is based on an existing California Air Resources
Board (CARB) procedure.\223\
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\223\ 13 CCR 1956.8 (a)(6)(C)--Optional NOX idling
emission standard.
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We are also finalizing two options for manufacturers to control
engine crankcase emissions. Specifically, manufacturers will be
required to either: (1) As proposed, close the crankcase, or (2)
measure and account for crankcase emissions using an updated version of
the current requirements for an open crankcase. We believe that either
will ensure that the total emissions are accounted for during
certification testing and throughout the engine operation during useful
life. See Section III.B for more discussion on both the final idle and
crankcase provisions.
For heavy-duty SI, we are finalizing as proposed a new refueling
emission standard for incomplete vehicles above 14,000 lb GVWR starting
in MY 2027.\224\ The final refueling standard is based on the current
refueling standard that applies to complete heavy-duty gasoline-fueled
vehicles. Consistent with the current evaporative emission standards
that apply for these same vehicles, we are finalizing a requirement
that manufacturers can use an engineering analysis to demonstrate that
they meet our final refueling standard. We are also adopting an
optional alternative phase-in compliance pathway that manufacturers can
opt into in lieu of being subject to this implementation date for all
incomplete heavy-duty vehicles above 14,000 pounds GVWR (see Section
III.E for details).
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\224\ Some vehicle manufactures sell their engines or
``incomplete vehicles'' (i.e., chassis that include their engines,
the frame, and a transmission) to body builders who design and
assemble the final vehicle.
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Consistent with our proposal, we are also finalizing several
provisions to
[[Page 4330]]
reduce emissions from a broader range of engine operating conditions.
First, we are finalizing new standards for our existing test procedures
to reduce emissions under medium- and high-load operations (e.g., when
trucks are traveling on the highway). Second, we are finalizing new
standards and a corresponding new test procedure to measure emissions
during low-load operations (i.e., the low-load cycle, LLC). Third, we
are finalizing new standards and updates to an existing test procedure
to measure emissions over the broader range of operations that occur
when heavy-duty engines are operating on the road (i.e., off-
cycle).\225\
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\225\ Duty-cycle test procedures measure emissions while the
engine is operating over precisely defined duty cycles in an
emissions testing laboratory and provide very repeatable emission
measurements. ``Off-cycle'' test procedures measure emissions while
the engine is not operating on a specified duty cycle; this testing
can be conducted while the engine is being driven on the road (e.g.,
on a package delivery route), or in an emission testing laboratory.
Both duty-cycle and off-cycle testing are conducted pre-production
(e.g., for certification) or post-production to verify that the
engine meets applicable duty-cycle or off-cycle emission standards
throughout useful life (see Section III for more discussion).
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The new, more stringent numeric standards for the existing
laboratory-based test procedures that measure emissions during medium-
and high-load operations will ensure significant emissions reductions
from heavy-duty engines. Without this final rule, these medium- and
high-load operations are projected to contribute the most to heavy-duty
NOX emissions in 2045.
We are finalizing as proposed a new LLC test procedure, which will
ensure demonstration of emission control under sustained low-load
operations. After further consideration of data included in the
proposal, as well as additional information from the comments
summarized in this section, we are finalizing the most stringent
numeric standard for the LLC that we proposed for any model year. As
discussed in our proposal, data from our CI engine demonstration
program showed that the lowest numeric NOX standard proposed
would be feasible for the LLC throughout a useful life period similar
to the useful life we are finalizing for the largest heavy-duty
engines. After further consideration of this data, and additional
support from data collected since the time of proposal, we are
finalizing the most stringent standard proposed for any model year.
We are finalizing new numeric standards and revisions to the
proposed off-cycle test procedure. We proposed updates to the current
off-cycle test procedure that included binning emissions measurements
based on the type of operation the engine is performing when the
measurement data is being collected. Specifically, we proposed that
emissions data would be grouped into three bins, based on if the engine
was operating in idle (Bin 1), low-load (Bin 2), or medium-to-high load
(Bin 3) operation. Given the different operational profiles of each of
the three bins, we proposed a separate standard for each bin. Based on
further consideration of data included in the proposal, as well as
additional support from our consideration of data provided by
commenters, we are finalizing off-cycle standards for two bins, rather
than three bins; correspondingly, we are finalizing a two-bin approach
for grouping emissions data collected during off-cycle test procedures.
Our evaluation of available information shows that two bins better
represent the differences in engine operations that influence emissions
(e.g., exhaust temperature, catalyst efficiency) and ensure sufficient
data is collected in each bin to allow for an accurate analysis of the
data to determine if emissions comply with the standard for each bin.
Preamble Section III.C further discusses the final off-cycle standards.
3. Implementation of the Final Program
As discussed in this section, we have evaluated the final standards
in terms of technological feasibility, lead time, and stability, and
given appropriate consideration to cost, energy, and safety, consistent
with the requirements in CAA section 202(a)(3). The final standards are
based on data from our CI and SI engine feasibility demonstration
programs that was included in the proposal, and further supported by
information submitted by commenters and additional data we collected
since the time of proposal. Our evaluation of available data shows that
the final standards and useful life periods are feasible and will
result in the greatest emission reductions achievable for MY 2027,
pursuant to CAA section 202(a)(3), giving appropriate consideration to
cost, lead time, and other factors. We note that CAA section 202(a)(3)
neither requires that EPA consider all the statutory factors equally
nor mandates a specific method of cost analysis; rather EPA has
discretion in determining the appropriate consideration to give such
factors.\226\ As discussed in the Chapter 3 of the RIA, the final
standards are achievable without increasing the overall fuel
consumption and CO2 emissions of the engine (1) for each of
the duty cycles (SET, FTP, and LLC), and (2) for the fuel mapping test
procedures defined in 40 CFR 1036.535 and 1036.540.\227\ Finally, the
final standards will have no negative impact on safety, based on the
existing use of these technologies in light-duty and heavy-duty engines
on the road today (see section 3 of the Response to Comments document
for additional discussion on our assessment that the final standards
will have no negative impact on safety). This includes the safety of
closed crankcase systems, which we received comment on. As discussed in
Section 3 of the RTC, one commenter stated that requiring closed
crankcases could increase the chance of engine run away caused by
combustion of engine oil that could enter the intake from the closed-
crankcase system. We disagree with the commenter since closed crankcase
systems are used on engines today with no adverse effect on safety;
however, we are providing flexibility for manufactures to meet the
final standards regarding crankcase emissions (see preamble Section
III.B.2.vi for details).
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\226\ See, e.g., Sierra Club v. EPA, 325 F.3d 374, 378 (D.C.
Cir. 2003) (explaining that similar technology forcing language in
CAA section 202(l)(2) ``does not resolve how the Administrator
should weigh all [the statutory] factors in the process of finding
the `greatest emission reduction achievable' ''); Husqvarna AB v.
EPA, 254 F.3d 195, 200 (D.C. Cir. 2001) (explaining that under CAA
section 213's similar technology-forcing authority that ``EPA did
not deviate from its statutory mandate or frustrate congressional
will by placing primary significance on the `greatest degree of
emission reduction achievable' '' or by considering cost and other
statutory factors as important but secondary).
\227\ The final ORVR requirements discussed in Section III.E
will reduce fuel consumed from gasoline fuel engines, but these fuel
savings will not be measured on the duty cycles since the test
procedures for these tests measure tailpipe emissions and do not
measure emissions from refueling. We describe our estimate of the
fuel savings in Chapter 7 of the RIA.
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While we have referenced a technology pathway for complying with
our standards (Chapter 3 of the RIA) that is consistent with CAA
section 202(a)(3), there are other technology pathways that
manufacturers may choose in order to comply with the performance-based
final standards. We did not rely on alternative technology pathways in
our assessment of the feasibility of the final standards, however,
manufacturers may choose from any number of technology pathways to
comply with the final standards (e.g., alternative fuels, including
biodiesel, renewable diesel, renewable natural gas, renewable propane,
or hydrogen in combination with relevant emissions aftertreatment
technologies, and electrification, including plug-in hybrid electric
vehicles, battery-electric or fuel cell
[[Page 4331]]
electric vehicles). As noted in Section I, we are finalizing a program
that will begin in MY 2027, which is the earliest year that standards
can begin to apply under CAA section 202(a)(3)(C).\228\ The final
NOX standards are a single-step program that reflect the
greatest emission reductions achievable starting in MY 2027, giving
appropriate consideration to costs and other factors. In this final
rule, we are focused on achieving the greatest emission reductions
achievable in the MY 2027 timeframe, and have applied our judgment in
determining the appropriate standards for MY 2027 under this authority
for a national program. As the heavy-duty industry continues to
transition to zero-emission technologies, EPA could consider additional
criteria pollutant standards for model years beyond 2027 in future
rules.
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\228\ Section 202(a)(3)(C) requires that standards under
202(a)(3)(A) apply no earlier than 4 years after promulgation, and
apply for no less than 3 model years.
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In the event that manufacturers start production of some engine
families sooner than four years from our final rule, we are finalizing
a provision for manufacturers to split the 2027 model year, with an
option for manufacturers to comply with the final MY 2027 standards for
all engines produced for that engine family in MY 2027. Specifically,
we are finalizing as proposed that a MY 2027 engine family that starts
production within four years of the final rule could comply with the
final MY 2027 standards for all engines produced for that engine family
in MY2027, or could split the engine family by production date in MY
2027 such that engines in the family produced prior to four years after
the date that the final rule is promulgated would continue to be
subject to the existing standards.229 230 The split model
year provision for MY 2027 provides assurance that all manufacturers,
regardless of when they start production of their engine families, will
have four years of lead time to the MY 2027 standards under this final
rule, while also maximizing emission reductions, which is consistent
with our CAA authority. This final rule is promulgated upon the date of
signature, upon which date EPA also provided this signed final rule to
manufacturers and other stakeholders by email and posted it on EPA's
public website.\231\
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\229\ See 40 CFR 86.007-11.
\230\ 40 CFR 1036.150(t).
\231\ This final rule will also be published in the Federal
Register, and the effective date runs from the date of publication
as specified in the DATES section. Note, non-substantive edits from
the Office of the Federal Register may appear in the published
version of the final rule.
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4. Severability
This final rule includes new and revised requirements for numerous
provisions under various aspects of the highway heavy-duty emission
control program, including numeric standards, test procedures,
regulatory useful life, emission-related warranty, and other
requirements. Further, as explained in Sections I and XI, it modernizes
and amends numerous other CFR parts for other standard-setting parts
for various specific reasons. Therefore, this final rule is a
multifaceted rule that addresses many separate things for independent
reasons, as detailed in each respective section of this preamble. We
intended each portion of this rule to be severable from each other,
though we took the approach of including all the parts in one
rulemaking rather than promulgating multiple rules to modernize each
part of the program.
For example, the following portions of this rulemaking are mutually
severable from each other, as numbered: (1) The emission standards in
section III; (2) warranty in Section IV.B.1; (3) OBD requirements in
Section IV.C; (4) inducements requirements in Section IV.D; (5) ABT
program in Section IV.G; (6) the migration and clarification of
regulatory text in Section III.A; and (7) other regulatory amendments
discussed in Section XI. Each emission standard in Section III is also
severable from each other emission standard, including for each duty-
cycle, off-cycle, and refueling standard; each pollutant; and each
primary intended service class. For example, the NOX
standard for the FTP duty-cycle for Heavy HDE is severable from all
other emission standards. Each of the migration and clarification
regulatory amendments in Section III.A is also severable from all the
other regulatory amendments in that Section, and each of the regulatory
amendments in Section XI is also severable from all the other
regulatory amendments in that Section. If any of the above portions is
set aside by a reviewing court, then we intend the remainder of this
action to remain effective, and the remaining portions will be able to
function absent any of the identified portions that have been set
aside. Moreover, this list is not intended to be exhaustive, and should
not be viewed as an intention by EPA to consider other parts of the
rule not explicitly listed here as not severable from other parts of
the rule.
B. Summary of Compression-Ignition Exhaust Emission Standards and Duty
Cycle Test Procedures
EPA is finalizing new NOX, PM, HC, and CO emission
standards for heavy-duty compression-ignition engines that will be
certified under 40 CFR part 1036.232 233 We are finalizing
new emission standards for our existing laboratory test cycles (i.e.,
SET and FTP) and finalizing new NOX, PM, HC and CO emission
standards based on a new LLC, as described in this section.\234\ The
standards for NOX, PM, and HC are in units of milligrams/
horsepower-hour instead of the grams/horsepower-hour used for existing
standards because using units of milligrams better reflects the
precision of the new standards, rather than adding multiple zeros after
the decimal place. Making this change will require updates to how
manufacturers report data to the EPA in the certification application,
but it does not require changes to the test procedures that define how
to determine emission values.
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\232\ See 40 CFR 1036.104.
\233\ See 40 CFR 1036.605 and Section XI.B of this preamble for
a discussion of engines installed in specialty vehicles.
\234\ See 40 CFR 1036.104.
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The final duty cycle emission standards in 40 CFR 1037.104 apply
starting in model year 2027. This final rule includes new standards
over the SET and FTP duty cycles currently used for certification, as
well as new standards over a new LLC duty cycle to ensure manufacturers
of compression-ignition engines are designing their engines to address
emissions in during lower load operation that is not covered by the SET
and FTP. The new standards are shown in Table III-1.
Table III-1--Final Duty Cycle Emission Standards for Light HDE, Medium HDE, and Heavy HDE
----------------------------------------------------------------------------------------------------------------
Model year 2027 and later
---------------------------------------------------------------
Duty cycle NOX \a\ mg/hp-
hr HC mg/hp-hr PM mg/hp-hr CO g/hp-hr
----------------------------------------------------------------------------------------------------------------
SET and FTP..................................... 35 60 5 6.0
[[Page 4332]]
LLC............................................. 50 140 5 6.0
----------------------------------------------------------------------------------------------------------------
\a\ An interim NOX compliance allowance of 15 mg/hp-hr applies for any in-use testing of Medium HDE and Heavy
HDE. Manufacturers will add the compliance allowance to the NOX standard that applies for each duty cycle and
for off-cycle Bin 2, for both in-use field testing and laboratory testing as described in 40 CFR part 1036,
subpart E. Note, the NOX compliance allowance doesn't apply to confirmatory testing described in 40 CFR
1036.235(c) or selective enforcement audits described in 40 CFR part 1068.
This Section III.B describes the duty cycle emission standards and
test procedures we are finalizing for compression-ignition engines. We
describe compression-ignition engine technology packages that
demonstrate the feasibility of achieving these standards in Section
III.B.3.ii. The proposed rule provided an extensive discussion of the
rationale and information supporting the proposed duty cycle standards
(87 FR 17460, March 28, 2022). Chapters 1, 2, and 3 of the RIA include
additional information related to the range of technologies to control
criteria emissions, background on applicable test procedures, and the
full feasibility analysis for compression-ignition engines. See also
section 3 of the Response to Comments for a detailed discussion of the
comments and how they have informed this final rule.
As part of this rulemaking, we are finalizing an increase in the
useful life for each engine class as described in Section IV.A. The
emission standards outlined in this section will apply for the longer
useful life periods and manufacturers will be responsible for
demonstrating that their engines will meet these standards as part of
the revisions to durability requirements described in Section IV.F. In
Section IV.G, we discuss the updates to the ABT program, including
updates to account for the three laboratory cycles (SET, FTP, and LLC)
with unique standards.
1. Background on Existing Duty Cycle Test Procedures and Standards
We begin by providing background information on the existing duty
cycle test procedures and standards as relevant to this final rule,
including the SET and FTP standards and test procedures, powertrain and
hybrid powertrain test procedures, test procedure adjustments to
account for production and measurement variability, and crankcase
emissions. Current criteria pollutant standards must be met by
compression-ignition engines over both the SET and FTP duty cycles. The
FTP duty cycles, which date back to the 1970s, are composites of a
cold-start and a hot-start transient duty cycle designed to represent
urban driving. There are separate FTP duty cycles for both SI and CI
engines. The cold-start emissions are weighted by one-seventh and the
hot-start emissions are weighted by six-sevenths.\235\ The SET is a
more recent duty cycle for diesel engines that is a continuous cycle
with ramped transitions between the thirteen steady-state modes.\236\
The SET does not include engine starting and is intended to represent
fully warmed-up operating modes not emphasized in the FTP, such as more
sustained high speeds and loads.
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\235\ See 40 CFR 86.007-11 and 40 CFR 86.008-10.
\236\ See 40 CFR 86.1362.
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Emission standards for criteria pollutants are currently set to the
same numeric value for SET and FTP test cycles, as shown in Table III-
2. Manufacturers of compression-ignition engines have the option under
the existing regulations to participate in our ABT program for
NOX and PM, as discussed in the background of Section
IV.G.\237\ These pollutants are subject to FEL caps under the existing
regulations of 0.50 g/hp-hr for NOX and 0.02 g/hp-hr for
PM.\238\
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\237\ See 40 CFR 86.007-15.
\238\ See 40 CFR 86.007-11.
Table III-2--Existing Part 86 Diesel-Cycle Engine Standards Over the SET and FTP Duty Cycles
----------------------------------------------------------------------------------------------------------------
PM \b\ (g/hp-
NOX \a\ (g/hp-hr) hr) HC (g/hp-hr) CO (g/hp-hr)
----------------------------------------------------------------------------------------------------------------
0.20............................................................ 0.01 0.14 15.5
----------------------------------------------------------------------------------------------------------------
\a\ Engine families participating in the existing ABT program are subject to a FEL cap of 0.50 g/hp-hr for NOX.
\b\ Engine families participating in the existing ABT program are subject to a FEL cap of 0.02 g/hp-hr for PM.
EPA developed powertrain and hybrid powertrain test procedures for
the HD GHG Phase 2 Heavy-Duty Greenhouse Gas rulemaking (81 FR 73478,
October 25, 2016) with updates in the HD Technical Amendments final
rule (86 FR 34321, June 29, 2021).\239\ The powertrain and hybrid
powertrain tests allow manufacturers to directly measure the
effectiveness of the engine, the transmission, the axle and the
integration of these components as an input to the Greenhouse gas
Emission Model (GEM) for compliance with the greenhouse gas standards.
As part of the technical amendments, EPA updated the powertrain test
procedure to allow use of test cycles beyond the current GEM vehicle
drive cycles, to include the SET and FTP engine-based test cycles and
to facilitate hybrid powertrain testing (40 CFR 1036.510, 1036.512, and
1037.550).
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\239\ See 40 CFR 1037.550.
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These heavy-duty diesel-cycle engine standards are applicable for a
useful life period based on the primary intended service class of the
engine.\240\ For certification, manufacturers must demonstrate that
their engines will meet these standards throughout the useful life by
performing a durability test and applying a deterioration factor (DF)
to their certification value.\241\ Additionally, manufacturers must
adjust emission rates for engines with exhaust aftertreatment to
account for infrequent
[[Page 4333]]
regeneration events accordingly.\242\ To account for variability in
these measurements, as well as production variability, manufacturers
typically add margin between the DF plus infrequent regeneration
adjustment factor (IRAF) adjusted test result and the FEL. A summary of
the margins manufacturers have added for MY 2019 and newer engines is
summarized in Chapter 3.1.2 of the RIA.
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\240\ 40 CFR 86.004-2.
\241\ See 40 CFR 86.004-26(c) and (d) and 86.004-28(c) and (d).
\242\ See 40 CFR 1036.501(d).
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Current regulations restrict the discharge of crankcase emissions
directly into the ambient air. Blowby gases from gasoline engine
crankcases have been controlled for many years by sealing the crankcase
and routing the gases into the intake air through a positive crankcase
ventilation (PCV) valve. However, in the past there have been concerns
about applying a similar technology for diesel engines. For example,
high PM emissions venting into the intake system could foul
turbocharger compressors. As a result of this concern, diesel-fueled
and other compression-ignition engines equipped with turbochargers (or
other equipment) were not required to have sealed crankcases (see 40
CFR 86.007-11(c)). For these engines, manufacturers are allowed to vent
the crankcase emissions to ambient air as long as they are measured and
added to the exhaust emissions during all emission testing to ensure
compliance with the emission standards. Because all new highway heavy-
duty diesel engines on the market today are equipped with
turbochargers, they are not required to have closed crankcases under
the current regulations. Chapter 1.1.4 of the RIA describes EPA's
recent test program to evaluate the emissions from open crankcase
systems on two modern heavy-duty diesel engines. Results suggest HC and
CO emitted from the crankcase can be a notable fraction of overall
tailpipe emissions. By closing the crankcase, those emissions would be
rerouted to the engine or aftertreatment system to ensure emission
control.
2. Test Procedures and Standards
As described in Section III.B.3.ii, we have determined that the
technology packages evaluated for this final action can achieve the new
duty-cycle standards. We are finalizing a single set of standards that
take effect starting in MY 2027, including not only new numerical
standards for new and existing duty-cycles but also other new numerical
standards for revised off-cycles test procedures and compliance
provisions, longer useful life periods, and other requirements.
The final standards were derived to achieve the maximum feasible
emissions reductions from heavy-duty diesel engines for MY 2027,
considering lead time, stability, cost, energy, and safety. To
accomplish this, we evaluated what operation made up the greatest part
of the inventory, as discussed in Section VI.B, and what technologies
can be used to reduce emissions in these areas. As discussed in Section
I, we project that emissions from operation at low power, medium-to-
high power, and mileages beyond the current regulatory useful life of
the engine will account for the majority of heavy-duty highway
emissions in 2045. To achieve reductions in these three areas, we
identified options for cycle-specific standards to ensure that the
maximum achievable reductions are seen across the operating range of
the engine. As described in Section IV, we are finalizing an increase
in the regulatory useful life periods for each heavy-duty engine class
to ensure these new standards are met for a greater portion of the
engine's operational life. Also as described in Section IV, we are
separately lengthening the warranty periods for each heavy-duty engine
class, which is expected to help to maintain the benefits of the
emission controls for a greater portion of the engine's operational
life.
To achieve the goal of reducing emissions across the operating
range of the engine, we are finalizing standards for three duty cycles
(SET, FTP, and LLC). In finalizing these standards, we assessed the
performance of the best available aftertreatment systems under various
operating conditions. For example, we observed that these systems are
more effective at reducing NOX emissions at the higher
exhaust temperatures that occur at high engine power than they are at
reducing NOX emissions at low exhaust temperatures that
occur at low engine power. To achieve the maximum NOX
reductions from the engine at maximum power, the aftertreatment system
was designed to ensure that the downstream selective catalytic
reduction (SCR) catalyst was properly sized, diesel exhaust fluid (DEF)
was fully mixed with the exhaust gas ahead of the SCR catalyst and the
diesel oxidation catalyst (DOC) was designed to provide a molar ratio
of NO to NO2 of near one. The final standards for the FTP
and LLC are 80 to 90 percent, or more, lower as compared to current
standards, which will contribute to reductions in emissions under low
power operation and under cold-start conditions. The standards are
achievable by utilizing cylinder deactivation (CDA), dual-SCR
aftertreatment configuration, closed crankcase, and heated diesel
exhaust fluid (DEF) dosing. To reduce emissions under medium to high
power, the final standards for the SET are greater than 80 percent
lower as compared to current standards. The SET standards are
achievable by utilizing improvements to the SCR formulation, SCR
catalyst sizing, and improved mixing of DEF with the exhaust. Further
information about these technologies can be found in Chapters 1 and 3
of the RIA.
The final PM standards are set at a level that requires heavy-duty
engines to maintain the emissions performance of current diesel
engines. The final standards for HC and CO are set at levels that are
equivalent to the maximum emissions reductions achievable by spark-
ignition engines over the FTP, with the general intent of making the
final standards fuel neutral.243 244 Compared to current
standards, the final standards for the SET and FTP duty cycles are 50
percent lower for PM, 57 percent lower for HC, and 61 percent lower for
CO. Each of these standards are discussed in more detail in the
following sections.
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\243\ See Section III.D for a discussion of these standards as
they relate to Spark-ignition HDE.
\244\ See 65 FR 6728 (February 10, 2000) and 79 FR 23454 (April
28, 2014) for more discussion on the principle of fuel neutrality
applied in recent rulemakings for light-duty vehicle criteria
pollutant standards.
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For Heavy HDE, we are finalizing NOX standards to a
useful life of 650,000 miles with a durability demonstration out to
750,000 miles, as discussed later in Section III.B.2. We recognize the
greater demonstration burden of a useful life of 650,000 miles for
these engines, and after careful analysis are updating our DF
demonstration provisions to include two options for an accelerated
aging demonstration. However, we also are taking into account that
extending a durability demonstration, given that it is conducted in the
controlled laboratory environment, will better ensure the final
standards will be met throughout the longer final regulatory useful
life mileage of 650,000 miles when these engines are operating in the
real-world where conditions are more variable. We are thus requiring
the durability demonstration to show that the emission control system
hardware is designed to comply with the NOX standards out to
750,000 miles. As discussed further in Section III.B, the aging
demonstration out to 750,000 miles in a controlled laboratory
environment ensures that manufacturers are designing Heavy HDE to meet
the
[[Page 4334]]
final standards out to the regulatory useful life of 650,000 miles once
the engine is in the real-world, while reducing the risk of greater
real world uncertainties impacting emissions at the longest useful life
mileages in the proposed rule. This approach both sets standards that
result in the maximum emission reductions achievable in MY 2027 while
addressing the technical issues raised by manufacturers regarding
various uncertainties in variability and the degradation of system
performance over time due to contamination of the aftertreatment from,
for example, fuel contamination (the latter of which is out of the
manufacturer's control).
As discussed in Section III.B.3, we have assessed the feasibility
of the standards for compression-ignition engines by testing a Heavy
HDE equipped with cylinder CDA technology, closed crankcase, and dual-
SCR aftertreatment configuration with heated DEF dosing. The
demonstration work consisted of two phases. The first phase of the
demonstration was led by CARB and is referred to as CARB Stage 3. In
this demonstration the aftertreatment was chemically- and
hydrothermally-aged to the equivalent of 435,000 miles. During this
aging the emissions performance of the engine was assessed after the
aftertreatment was degreened \245\, at the equivalent of 145,000 miles,
290,000 miles and 435,000 miles. The second phase of the demonstration
was led by EPA and is referred to as the EPA Stage 3 engine. In this
phase, improvements were made to the aftertreatment by replacing the
zone-coated catalyzed soot filter with a separate DOC and diesel
particulate filter (DPF) that were chemically- and hydrothermally-aged
to the equivalent of 800,000 miles and improving the mixing of the DEF
with exhaust prior to the downstream SCR catalyst. The EPA Stage 3
engine was tested at an age equivalent to 435,000, 600,000, and 800,000
miles. We also tested two additional aftertreatment systems, referred
to as ``System A'' and ``System B,'' which are each also a dual-SCR
aftertreatment configuration with heated DEF dosing. However, they each
have unique catalyst washcoat formulation and the ``System A''
aftertreatment has greater SCR catalyst volume. The details of these
aftertreatment systems, along with the test results, can be found in
RIA Chapter 3.
---------------------------------------------------------------------------
\245\ Degreening is a process by which the catalyst is broken in
and is critical in order to obtain a stable catalyst prior to
assessing the catalyst's performance characteristics.
---------------------------------------------------------------------------
i. FTP
We are finalizing new emission standards for testing over the FTP
duty cycle, as shown in Table III-3.\246\ These brake-specific FTP
standards apply across the Heavy HDE, Medium HDE, and Light HDE primary
intended service classes over the useful life periods shown in Table
III-4.\247\ The numeric levels of the NOX FTP standards at
the time of certification are consistent with the most stringent
proposed for MY 2027; as summarized in Section III.A.2 and detailed in
this Section III.B we are also finalizing an interim, in-use compliance
allowance for Medium and Heavy HDEs. The numeric level of the PM and CO
FTP standards are the same as proposed, and the numeric level of the HC
FTP standard is consistent with the proposed Option 1 standard starting
in MY 2027. These standards have been shown to be feasible for
compression-ignition engines based on testing of the CARB Stage 3 and
EPA Stage 3 engine with a chemically- and hydrothermally-aged
aftertreatment system.\248\ The EPA Stage 3 engine, was aged to and
tested at the equivalent of 800,000 miles.\249\ EPA's System A
demonstration engine, was aged to and tested at the equivalent of
650,000 miles.\250\ The System B demonstration engine was not aged and
was only tested after it was degreened. A summary of the data used for
EPA's feasibility analysis can be found in Section III.B.3. See Section
III.B.3 for details on how we addressed compliance margin when setting
the standards, including discussion of the interim in-use testing
allowance for Medium and Heavy HDE for determining the interim in-use
testing standards for these primary intended service classes.
---------------------------------------------------------------------------
\246\ See 40 CFR 1036.510 for the FTP duty-cycle test procedure.
\247\ The same FTP duty-cycle standards apply for Spark-ignition
HDE as discussed in Section III.D.
\248\ See Section III.B.2 for a description of the engine.
\249\ For the EPA Stage 3 engine, the data at the equivalent of
435,000 and 600,000 miles were included in the preamble of the NPRM
and the data at the equivalent of 800,000 miles was added to the
docket on May 5th, 2022.
\250\ Due to the timing of when the data from the System A
system were available, the data were added to the public docket
prior to the signing of the final rule.
Table III-3--Final Compression-Ignition Engine Standards Over the SET and FTP Duty Cycles
----------------------------------------------------------------------------------------------------------------
NOX (mg/hp-hr)
Model year HC (mg/hp-hr) PM (mg/hp-hr) CO (g/hp-hr)
----------------------------------------------------------------------------------------------------------------
2027 and later.................................. \a\ 35 60 5 6.0
----------------------------------------------------------------------------------------------------------------
\a\ An interim NOX compliance allowance of 15 mg/hp-hr applies for any in-use testing of Medium HDE and Heavy
HDE. Manufacturers will add the compliance allowance to the NOX standard that applies for each duty cycle and
for off-cycle Bin 2, for both in-use field testing and laboratory testing as described in 40 CFR part 1036,
subpart E. Note, the NOX compliance allowance doesn't apply to confirmatory testing described in 40 CFR
1036.235(c) or selective enforcement audits described in 40 CFR part 1068.
Table III-4--Useful Life Periods for Heavy-Duty Compression-Ignition Primary Intended Service Classes
----------------------------------------------------------------------------------------------------------------
Current (Pre-MY 2027) Final MY 2027 and later
Primary intended service class -----------------------------------------------------------------------------
Miles Years Hours Miles Years Hours
----------------------------------------------------------------------------------------------------------------
Light HDE \a\..................... 110,000 10 ........... 270,000 15 13,000
Medium HDE........................ 185,000 10 ........... 350,000 12 17,000
Heavy HDE......................... 435,000 10 22,000 650,000 11 32,000
----------------------------------------------------------------------------------------------------------------
\a\ Current useful life period for Light HDE for GHG emission standards is 15 years or 150,000 miles; we are not
revising GHG useful life periods in this final rule. See 40 CFR 1036.108(d).
[[Page 4335]]
As further discussed in Section III.B.3, taking into account
measurement variability of the PM measurement test procedure and the
low numeric level of the new PM standards, we believe PM emissions from
current diesel engines are at the lowest feasible level for standards
starting in MY 2027. As summarized in Section III.B.3.ii.b,
manufacturers are submitting certification data to the agency for
current production engines well below the existing PM standards over
the FTP duty cycle. Setting the new PM FTP standards lower than the
existing FTP PM standards, at 5 mg/hp-hr (0.005 g/hp-hr), ensures that
future engines will maintain the low level of PM emissions of the
current engines and not increase PM emissions. We received comment
stating that a 5 mg/hp-hr standard did not provide enough margin for
some engine designs and that a 7.5 mg/hp-hr would be a more appropriate
standard to maintain current PM emissions levels while providing enough
margin to account for the measurement variability of the PM measurement
test procedure. The reason submitted in comment to justify the 7.5 mg/
hp-hr standard was that data from the Stage 3 testing at Southwest
Research Institute (SwRI) shows that in some conditions PM values
exceed the 5 mg/hp-hr emission standard. EPA took a further look at
this data and determined that the higher PM emission data points occur
immediately following DPF ash cleaning, and that the PM level returns
to a level well below the 5 mg/hp-hr standards shortly after return to
service once a soot cake layer reestablishes itself in the DPF. EPA
concluded from this assessment that these very short-term elevations in
PM that occur after required maintenance of the DPF should not be the
basis for the stringency of the PM standards and that the standards are
feasible.
As noted earlier in this section, we are finalizing HC and CO FTP
standards based on the feasibility demonstration for SI engines. As
summarized in Section III.B.3.ii.b, manufacturers are submitting data
to the agency that show emissions performance for current production CI
engines that are well below the current standards. Keeping FTP
standards at the same value for all fuels is consistent with the
agency's approach to previous criteria pollutant standards. See Section
III.D for more information on how the numeric values of the HC and CO
standards were determined.
In the NPRM, we did not propose any changes to the weighting
factors for the FTP cycle for heavy-duty engines. The current FTP
weighting of cold-start and hot-start emissions was promulgated in 1980
(45 FR 4136, January 21, 1980). It reflects the overall ratio of cold
and hot operation for heavy-duty engines generally and does not
distinguish by engine size or intended use. We received comment to
change the weighting factors to reduce the effect of the cold start
portion of the FTP on the composite FTP emission results or to add 300
seconds of idle before the first acceleration in the cold start FTP to
reduce the emissions impact of the cold start on the first
acceleration. Duty-cycles are an approximation of the expected real-
world operation of the engine and no duty cycle captures all aspects of
the real-world operation. Changing the cold/hot weighting factors would
not fully capture all aspects of what really occurs in-use, and there
is precedent in experience and historical approach with the current \1/
7\ cold and \6/7\ hot weighting factors. Adding 300 seconds of idle to
the beginning of the FTP would simply reduce the stringency of the
standard by reducing the impact of cold start emissions, as the 300
seconds of idle would allow the aftertreatment to light off prior to
the first major acceleration in the FTP. Although the case can be made
that many vehicles idle for some amount of time after start up, any
attempt to add idle time before the first acceleration is simply an
approximation and this ``one size fits all'' approach doesn't afford an
improvement over the current FTP duty-cycle, nor does it allow
determination of cold start emissions where the vehicle is underway
shortly after start up. After considering these comments we are also
not including any changes to the weighting factors for the FTP duty-
cycle in this final rule.
For Heavy HDE, we are finalizing test procedures for the
determination of deterioration factors in 40 CFR 1036.245 that require
these engines to be aged to an equivalent of 750,000 miles, which is 15
percent longer than the regulatory useful life of those engines. As
explained earlier in this section, we are finalizing this requirement
for Heavy HDE to ensure the final NOX standard will be met
through the lengthy regulatory useful life of 650,000 miles. See
preamble Section IV.A for details on how we set the regulatory useful
life for Heavy HDE.
ii. SET
We are finalizing new emissions standards for testing over the SET
duty-cycle as shown in Table III-3. These brake-specific SET standards
apply across the Heavy HDE, Medium HDE, and Light HDE primary intended
service classes, as well as the SI HDE primary intended service class
as discussed in Section III.D, over the same useful life periods shown
in Table III-4. The numeric levels of the NOX SET standards
at the time of certification are consistent with the most stringent
standard proposed for MY 2027.\251\ The numeric level of the CO SET
standard is consistent with the most stringent standard proposed for MY
2027 for all CI engine classes.\252\ The numeric level of the PM SET
standard is the same as proposed, and the numeric level of the HC SET
standard is consistent with the proposed Option 1 standard starting in
MY 2027. Consistent with our current standards, we are finalizing the
same numeric values for the standards over the SET and FTP duty cycles
for the CI engine classes. As with the FTP cycle, the standards have
been shown to be feasible for compression-ignition engines based on
testing of the CARB Stage 3 and EPA Stage 3 engines with a chemically-
and hydrothermally-aged aftertreatment system. The EPA Stage 3 engine
was aged to and tested at the equivalent of 800,000 miles.\253\ EPA's
Team A demonstration engine was aged to and tested at the equivalent of
650,000 miles.\254\ See Section III.B.3 for details on how we addressed
compliance margin when setting the standards, including discussion of
the interim in-use testing allowance for Medium and Heavy HDEs for
determining the interim in-use testing standards for these primary
intended service classes. A summary of the data used for EPA's
feasibility analysis can be found in Section III.B.3.
---------------------------------------------------------------------------
\251\ As discussed in Section III.B.3, we are finalizing an
interim, in-use compliance allowance that applies when Medium and
Heavy HDE are tested in-use.
\252\ As explained in Section III.D.1.ii, the final Spark-
ignition HDE CO standard for the SET duty-cycle is 14.4 g/hp-hr.
\253\ For the EPA Stage 3 engine, the data at the equivalent of
435,000 and 600,000 miles were included in the preamble of the NPRM
and the data at the equivalent of 800,000 miles was added to the
docket on May 5th, 2022.
\254\ Due to the timing of when the data from the System A
system were available, the data were added to the public docket
prior to the signing of the final rule.
---------------------------------------------------------------------------
As with the PM standards for the FTP (see Section III.B.2.i), and
as further discussed in Section III.B.3, taking into account
measurement variability of the PM measurement test procedure and the
low numeric level of the new PM standards, we believe PM emissions from
current diesel engines are at the lowest feasible level for standards
starting in MY 2027. Thus, the PM standard for the SET duty-cycle is
intended to ensure that there is not an increase in PM emissions from
future engines. We are finalizing new PM SET
[[Page 4336]]
standards of 5 mg/hp-hr for the same reasons outlined for the FTP in
Section III.B.2.i. Also similar to the FTP (see Section III.B.2.i), we
are finalizing HC and CO SET standards based on the feasibility
demonstration for SI engines (see Section III.D).
We have also observed an industry trend toward engine down-
speeding--that is, designing engines to do more of their work at lower
engine speeds where frictional losses are lower. To better reflect this
trend in our duty cycle testing, in the HD GHG Phase 2 final rule we
promulgated new SET weighting factors for measuring CO2
emissions (81 FR 73550, October 25, 2016). Since we believe these new
weighting factors better reflect in-use operation of current and future
heavy-duty engines, we are finalizing application of these new
weighting factors to criteria pollutant measurement, as show in Table
III-5, for NOX and other criteria pollutants as well. To
assess the impact of the new test cycle on criteria pollutant
emissions, we analyzed data from the EPA Stage 3 engine that was tested
on both versions of the SET. The data summarized in Section
III.B.3.ii.a show that the NOX emissions from the EPA Stage
3 engine at an equivalent of 435,000 miles are slightly lower using the
SET weighting factors in 40 CFR 1036.510 versus the current SET
procedure in 40 CFR 86.1362. The lower emissions using the SET cycle
weighting factors in 40 CFR 1036.510 are reflected in the stringency of
the final SET standards.
Table III-5--Weighting Factors for the SET
------------------------------------------------------------------------
Weighting
Speed/% load factor (%)
------------------------------------------------------------------------
Idle.................................................... 12
A, 100.................................................. 9
B, 50................................................... 10
B, 75................................................... 10
A, 50................................................... 12
A, 75................................................... 12
A, 25................................................... 12
B, 100.................................................. 9
B, 25................................................... 9
C, 100.................................................. 2
C, 25................................................... 1
C, 75................................................... 1
C, 50................................................... 1
---------------
Total............................................... 100
Idle Speed.............................................. 12
Total A Speed........................................... 45
Total B Speed........................................... 38
Total C Speed........................................... 5
------------------------------------------------------------------------
iii. LLC
EPA is finalizing the addition of new standards for testing over
the new low-load duty-cycle, that will require CI engine manufacturers
to demonstrate that the emission control system maintains functionality
during low-load operation where the catalyst temperatures have
historically been found to be below the catalyst's operational
temperature (see Chapter 2.2.2 of the RIA). We believe the addition of
this LLC will complement the expanded operational coverage of our new
off-cycle testing requirements (see Section III.C).
During ``Stage 2'' of the CARB Low NOX Demonstration
program, SwRI and NREL developed several candidate cycles with average
power and duration characteristics intended to test current diesel
engine emission controls under three low-load operating conditions:
Transition from high- to low-load, sustained low-load, and transition
from low- to high-load.\255\ In September 2019, CARB selected the 92-
minute ``LLC Candidate #7'' as the low load cycle they adopted for
their Low NOX Demonstration program and subsequent Omnibus
regulation.256 257
---------------------------------------------------------------------------
\255\ California Air Resources Board. ``Heavy-Duty Low
NOx Program Public Workshop: Low Load Cycle
Development''. Sacramento, CA. January 23, 2019. Available online:
https://ww3.arb.ca.gov/msprog/hdlownox/files/workgroup_20190123/02-llc_ws01232019-1.pdf.
\256\ California Air Resources Board. Heavy-Duty Omnibus
Regulation. Available online: https://ww2.arb.ca.gov/rulemaking/2020/hdomnibuslownox.
\257\ California Air Resources Board. ``Heavy-Duty Low
NOx Program: Low Load Cycle'' Public Workshop. Diamond
Bar, CA. September 26, 2019. Available online: https://ww3.arb.ca.gov/msprog/hdlownox/files/workgroup_20190926/staff/03_llc.pdf.
---------------------------------------------------------------------------
We are adopting CARB's Omnibus LLC as a new duty-cycle, the LLC.
This cycle is described in Chapter 2 of the RIA for this rulemaking and
the test procedures are specified in 40 CFR 1036.514. The LLC includes
applying the accessory loads defined in the HD GHG Phase 2 rule, that
were based on data submitted to EPA as part of the development of the
HD GHG Phase 2. These accessory loads are 1.5, 2.5 and 3.5 kW for Light
HDE, Medium HDE, and Heavy HDE engines, respectively. As detailed
further in section 3 of the Response to Comments, we received comments
that EPA should revise the accessory loads. One commenter provided
specific recommendations for engines installed in tractors but in all
cases commenters didn't provide data to support their comments; after
consideration of these comments and further consideration of the basis
of the proposal, we are finalizing the accessory loads for the LLC as
proposed. To allow vehicle level technologies to be recognized on this
cycle, we are including a powertrain test procedure option for the LLC.
More information on the powertrain test procedure can be found in
Section III.B.2.v. IRAF determination for the LLC follows the test
procedures defined in 40 CFR 1036.580, which are the same test
procedures used for the SET and FTP. The IRAF test procedures that
apply to the SET and FTP in 40 CFR 1065.680 are appropriate for the LLC
as the procedures in 40 CFR 1065.680 were developed to work with any
engine-based duty-cycle. We are finalizing as proposed that, while the
IRAF procedures in 40 CFR 1036.580 and 1065.680 require that
manufacturers determine an IRAF for the SET, FTP, and LLC duty cycles,
manufacturers may omit the adjustment factor for a given duty cycle if
they determine that infrequent regeneration does not occur over the
types of engine operation contained in the duty cycle as described in
40 CFR 1036.580(c).
The final emission standards for the LLC are presented in Table
III-6, over the useful life periods shown in Table III-4. The numeric
levels of the NOX LLC standards at the time of certification
are the most stringent proposed for any model year.\258\ The numeric
level of the PM and CO LLC standards are the same as proposed, and the
numeric level of the HC LLC standard is consistent with the proposed
Option 1 standard starting in MY 2027. As with the FTP cycle, these
standards have been shown to be feasible for compression-ignition
engines based on testing of the EPA Stage 3 demonstration engine with
chemically- and hydrothermally-aged aftertreatment system, and for the
LLC the data shows that the standards are feasible for all engine
service classes with available margins between the data and the
standards. The summary of this data along with how we addressed
compliance margin can be found in Section III.B.3, including discussion
of the interim in-use compliance allowance for Medium and Heavy HDEs
for determining the interim in-use
[[Page 4337]]
standards for these primary intended service classes.
---------------------------------------------------------------------------
\258\ As summarized in Section III.A.2 and detailed in this
Section III.B we are also finalizing an interim, in-use compliance
allowance for medium and heavy heavy-duty engines.
Table III-6--Compression-Ignition Engine Standards Over the LLC Duty Cycle
----------------------------------------------------------------------------------------------------------------
NOX (mg/hp-hr)
Model year PM (mg/hp-hr) HC (mg/hp-hr) CO (g/hp-hr)
----------------------------------------------------------------------------------------------------------------
2027 and later.................................. \a\ 50 5 140 6.0
----------------------------------------------------------------------------------------------------------------
\a\ An interim NOX compliance allowance of 15 mg/hp-hr applies for any in-use testing of Medium HDE and Heavy
HDE. Manufacturers will add the compliance allowance to the NOX standard that applies for each duty cycle and
for off-cycle Bin 2, for both in-use field testing and laboratory testing as described in 40 CFR part 1036,
subpart E. Note, the NOX compliance allowance doesn't apply to confirmatory testing described in 40 CFR
1036.235(c) or selective enforcement audits described in 40 CFR part 1068.
We are finalizing an LLC PM standard of 5 mg/hp-hr for the same
reasons outlined for the FTP in Section III.B.2.i. We are finalizing HC
and CO standards based on data from the CARB and EPA Stage 3 engine
discussed in Section III.B.3. We are finalizing the same numeric
standard for CO on the LLC as we have for the SET and FTP cycles
because the demonstration data from the EPA Stage 3 engine shows that
CO emissions on the LLC are similar to CO emissions from the SET and
FTP. We are finalizing HC standards that are different than the
standards of the SET and FTP cycles, to reflect our assessment of the
performance of the EPA Stage 3 engine on the LLC. The data discussed in
Section III.B.3 of this preamble shows that the PM, HC, and CO
standards are feasible for both current and future new engines.
iv. Idle
CARB currently has an optional idle test procedure and accompanying
standard of 30 g/hr of NOX for diesel engines to be ``Clean
Idle Certified.''.\259\ In the CARB Omnibus rule, the CARB lowered the
optional NOX standard to 10 g/hr for MY 2024 to MY 2026
engines and 5 g/hr for MY 2027 and beyond. In the NPRM, we proposed
optional NOX idle standards with a corresponding idle test
procedure, with potentially different numeric levels of the
NOX idle standards for MY 2023, MY 2024 to MY 2026 engines,
and for MY 2027 and beyond, that would allow compression ignition
engine manufacturers to voluntarily choose to certify (i.e., it would
be optional for a manufacturer to include the idle standard in an EPA
certification but once included the idle standard would become
mandatory and full compliance would be required). We proposed to
require that the brake-specific HC, CO, and PM emissions during the
Clean Idle test may not exceed measured emission rates from the idle
mode in the SET or the idle segments of the FTP, in addition to meeting
the applicable idle NOX standard. We requested comment on
whether EPA should make the idle standards mandatory instead of
voluntary for MY 2027 and beyond, as well as whether EPA should set
clean idle standards for HC, CO, and PM emissions (in g/hr) rather than
capping the idle emissions for those pollutants based on the measured
emission levels during the idle mode in the SET or the idle segments of
the FTP. We also requested comment on the need for EPA to define a
label that would be put on the vehicles that are certified to the
optional idle standard.
---------------------------------------------------------------------------
\259\ 13 CCR 1956.8(a)(6)(C)--Optional NOX idling
emission standard.
---------------------------------------------------------------------------
We received comments on the EPA's proposal to adopt California's
Clean Idle NOX standard as a voluntary emission standard for
Federal certification.\260\ All commenters provided general support for
EPA's proposal to set idle standards for heavy duty engines, with some
qualifications. Some commentors supported making idle standards
mandatory, while others commented that the idle standards should be
optional. With regard to the level of the idle standard, there was
support from many commenters that the standards should be set at the
Proposed Option 1 levels or lower, while several manufactures stated
that 10 g/hr for certification and 15 g/hr in-use would be the lowest
feasible standards for NOX. One manufacturer commented that
EPA must set standards that do not increase CO2 emissions.
EPA has considered these comments, along with the available data
including the data from the EPA Stage 3 engine,\261\ and we are
finalizing optional idle standards in 40 CFR 1036.104(b) and a new idle
test procedure in 40 CFR 1036.525. The standards are based on CARB's
test procedure with revisions to not require the measurement of PM, HC
and CO,\262\ to allow compression-ignition engine manufacturers to
voluntarily certify to an idle NOX standard of 30.0 g/hr for
MY 2024 to MY 2026, which is consistent with proposed Option 1 for MY
2023. For MY 2027 and beyond, the final NOX idle standard is
10.0 g/hr, which is the same as proposed Option 2 for those MYs.
Manufacturers certifying to the optional idle standard must comply with
the standard and related requirements as if they were mandatory.
---------------------------------------------------------------------------
\260\ See RTC section 3.
\261\ See RIA Chapter 3 for a summary of the data collected with
the EPA Stage 3 engine run on the Clean Idle test in three
configurations. These data show that the MY 2027 and beyond, final
NOX idle standard of 10 g/hr is feasible through useful
life with margin, and show that an additional 5 g/hr in-use margin
is not justified.
\262\ 86.1360-2007.B.4, California Exhaust Emission Standards
and Test Procedures for 2004 and Subsequent Model Heavy-Duty Diesel
Engines and Vehicles, April 18, 2019.
---------------------------------------------------------------------------
We received comments stating that the proposed PM, HC, and CO
standards are unworkable since the standards are set at the level the
engine emits at during idle over the engine SET and FTP duty cycles and
that variability in the emissions between the different tests could
cause the engine to fail the idle PM, HC, and CO standards. EPA
recognized this issue in the proposal and requested comment on if EPA
should instead set PM, HC, and CO standards that are fixed and not
based on the emissions from the engine during the SET and FTP. EPA has
considered these comments and we are not finalizing the proposed
requirement to measure brake-specific HC, CO, and PM emissions during
the Clean Idle test for comparison to emission rates from the idle
modes in the SET or the idle segments of the FTP.\263\ The measurement
of these additional pollutants would create unnecessary test burden for
the manufacturers at this time, especially with respect to measuring PM
during idle segments of the SET or FTP as it would require running
duplicate tests or adding a PM sampler. Further, setting the PM, HC and
CO standards right at the idle emissions level of the engine on the SET
and FTP could cause false failures due to test-to-test variability from
either the SET or FTP, or the Clean Idle test itself.
[[Page 4338]]
Idle operation is included as part of off-cycle testing and the SET,
FTP, and LLC duty cycles; standards for off-cycle and duty-cycle
testing ensure that emissions of HC, CO, and PM are well controlled as
aftertreatment temperatures are not as critical to controlling these
pollutants over extended idle periods as they are for NOX.
We are therefore not requiring the measurement of these other
pollutants to meet EPA voluntary clean idle standards.
---------------------------------------------------------------------------
\263\ See 40 CFR 1036.104(b).
---------------------------------------------------------------------------
We are finalizing a provision in new 40 CFR 1036.136 requiring
engine manufacturers that certify to the Federal Clean Idle
NOX standard to create stickers to identify their engines as
meeting the Federal Clean Idle NOX standard. The regulatory
provisions require that the stickers meet the same basic requirements
that apply for stickers showing that engines meet CARB's Clean Idle
NOX standard. For example, stickers must be durable and
readable throughout each vehicle's operating life, and the preferred
placement for Clean Idle stickers is on the driver's side of the hood.
Engine manufacturers must provide exactly the right number of these
stickers to vehicle manufacturers so they can apply the stickers to
vehicles with the engines that the engine manufacturer has certified to
meet the Federal Clean Idle NOX standard. If engine
manufacturers install engines in their own vehicles, they must apply
the stickers themselves to the appropriate vehicles. Engine
manufacturers must keep the following records for at least five years:
(1) Written documentation of the vehicle manufacturer's request for a
certain number of stickers, and (2) tracking information for stickers
the engine manufacturer sends and the date they sent them. 40 CFR
1036.136 also clarifies that the provisions in 40 CFR 1068.101 apply
for the Clean Idle sticker in the same way that those provisions apply
for emission control information labels. For example, manufacturing,
selling, and applying false labels are all prohibited actions subject
to civil penalties.
v. Powertrain
EPA recently finalized a separate rulemaking that included an
option for manufacturers to certify a hybrid powertrain to the SET and
FTP greenhouse gas engine standards by using a powertrain test
procedure (86 FR 34321, June 29, 2021).\264\ In this rulemaking, we are
similarly finalizing as proposed that manufacturers may certify hybrid
powertrains to criteria pollutant emissions standards by using the
powertrain test procedure. In this section we describe how
manufacturers would apply the powertrain test procedure to certify
hybrid powertrains.
---------------------------------------------------------------------------
\264\ The powertrain test procedure was established in the GHG
Phase 1 rulemaking but the recent rulemaking included adjustments to
apply the test procedure to the engine test cycles.
---------------------------------------------------------------------------
a. Development of Powertrain Test Procedures
Powertrain testing allows manufacturers to demonstrate emission
benefits that cannot be captured by testing an engine alone on a
dynamometer. For hybrid engines and powertrains, powertrain testing
captures when the engine operates less or at lower power levels due to
the use of the hybrid powertrain function. However, powertrain testing
requires the translation of an engine test procedure to a powertrain
test procedure. Chapter 2 of the RIA describes how we translated the
SET, FTP, and LLC engine test cycles to the powertrain test
cycles.\265\ The two primary goals of this process were to make sure
that the powertrain version of each test cycle was equivalent to each
respective engine test cycle in terms of positive power demand versus
time and that the powertrain test cycle had appropriate levels of
negative power demand. To achieve this goal, over 40 engine torque
curves were used to create the powertrain test cycles.
---------------------------------------------------------------------------
\265\ As discussed in Section III.B.1, as part of the technical
amendments rulemaking, EPA finalized that manufacturers may use the
powertrain test procedure for GHG emission standards on the FTP and
SET engine-based test cycles. In this rulemaking we are extending
this to allow the powertrain test procedure to be used for criteria
emission standards on these test cycles and the LLC. As discussed in
Section 2.ii, we are setting new weighting factors for the engine-
based SET procedure for criteria pollutant emissions, which are
reflected in the SET powertrain test cycle.
---------------------------------------------------------------------------
b. Testing Hybrid Engines and Hybrid Powertrains
As noted in the introduction of this Section III, we are finalizing
clarifications in 40 CFR 1036.101 that manufacturers may optionally
test the hybrid engine and hybrid powertrain to demonstrate compliance.
We are finalizing as proposed with one clarification that the
powertrain test procedures specified in 40 CFR 1036.510 and 1036.512,
which were previously developed for demonstrating compliance with GHG
emission standards on the SET and FTP test cycles, are applicable for
demonstrating compliance with criteria pollutant standards on the SET
and FTP test cycles. The clarification in 40 CFR 1036.510 provides
direction that the idle points in the SET should be run as neutral or
parked idle. In addition, for GHG emission standards we are finalizing
updates to 40 CFR 1036.510 and 1036.512 to further clarify how to carry
out the test procedure for plug-in hybrids. We have done additional
work for this rulemaking to translate the LLC to a powertrain test
procedure, and we are finalizing that manufacturers can similarly
certify hybrid engines and hybrid powertrains to criteria pollutant
emission standards on the LLC using the test procedures defined in 40
CFR 1036.514.
We are allowing manufacturers to use the powertrain test procedures
to certify hybrid engine and powertrain configurations to all MY 2023
and later criteria pollutant engine standards. Manufacturers can choose
to use either the SET duty-cycle in 40 CFR 86.1362 or the SET in 40 CFR
1036.510 in model years prior to 2027, and may use only the SET in 40
CFR 1036.510 for model year 2027 and beyond.\266\ \267\
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\266\ We are allowing either the SET duty-cycle in 40 CFR
86.1362 or 40 CFR 1036.505 because the duty cycles are similar and,
as shown in Chapter 3.1.2 of the RIA, the criteria pollutant
emissions level of current production engines is similar between the
two cycles.
\267\ Prior to MY 2027, only manufacturers choosing to
participate in the 2026 Service Class Pull Ahead Credits, Full
Credits, or Partial Credits pathways under the Transitional Credits
Program need to conduct LLC powertrain testing (see Section IV.G for
details on).
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We are allowing the use of these procedures starting in MY 2023 for
plug-in hybrids and, consistent with the requirements for light-duty
plug-in hybrids, we are finalizing that the applicable criteria
pollutant standards must be met under the worst-case conditions, which
is achieved by testing and evaluating emission under both charge-
depleting and charge-sustaining operation. This is to ensure that under
all drive cycles the powertrain meets the criteria pollutant standards
and is not based on an assumed amount of zero emissions range. We
received comment stating that the charge-depleting and charge-
sustaining operation should be weighted together for criteria
pollutants as well as GHG pollutants, but consistent with the light-
duty test procedure we want to ensure that criteria pollutant emissions
are controlled under all conditions, which would include under
conditions where the vehicle is not charged and is only operated in
charge sustaining-operation.
We are finalizing changes to the test procedures defined in 40 CFR
1036.510 and 1036.512 to clarify how to weight together the charge-
depleting and charge-sustaining greenhouse gas emissions for
determining the greenhouse gas emissions of plug-in
[[Page 4339]]
hybrids for the SET and FTP duty cycles. This weighting is done using
an application specific utility factor curve that is approved by EPA.
We are also finalizing a provision to not apply the cold and hot
weighting factors for the determination of the FTP composite emission
result for greenhouse gas pollutants because the charge-depleting and
sustaining test procedures finalized in 40 CFR 1036.512 include both
cold and hot start emissions by running repeat FTP cycles back-to-back.
By running back-to-back FTPs, the finalized test procedure captures
both cold and hot emissions and their relative contribution to daily
greenhouse gas emissions per unit work, removing the need for weighting
the cold and hot emissions.
We are finalizing the application of the powertrain test procedure
only for hybrid powertrains, to avoid having two different testing
pathways (engine only and powertrain) for non-hybrid engines for the
same standards. That said, we recognize there may be other technologies
where the emissions performance is not reflected on the engine test
procedures, so in such cases manufacturers may seek approval from EPA
to use the powertrain test procedure for non-hybrid engines and
powertrains consistent with 40 CFR 1065.10(c)(1).
Finally, for all pollutants, we requested comment on if we should
remove 40 CFR 1037.551 or limit the use of it to only selective
enforcement audits (SEAs). 40 CFR 1037.551 was added as part of the HD
GHG Phase 2 rulemaking to provide flexibility for an SEA or a
confirmatory test, by allowing just the engine of the powertrain to be
tested. Allowing just the engine to be tested over the engine speed and
torque cycle that was recorded during the powertrain test enables the
testing to be conducted in more widely available engine dynamometer
test cells, but this flexibility could increase the variability of the
test results. We didn't receive any comments on this topic and, for the
reason just stated, we are limiting the use of 40 CFR 1037.551 to SEA
testing.
vi. Crankcase Emissions
During combustion, gases can leak past the piston rings sealing the
cylinder and into the crankcase. These gases are called blowby gases
and generally include unburned fuel and other combustion products.
Blowby gases that escape from the crankcase are considered crankcase
emissions (see 40 CFR 86.402-78). Current regulations restrict the
discharge of crankcase emissions directly into the ambient air. Blowby
gases from gasoline engine crankcases have been controlled for many
years by sealing the crankcase and routing the gases into the intake
air through a PCV valve. However, in the past there have been concerns
about applying a similar technology for diesel engines. For example,
high PM emissions venting into the intake system could foul
turbocharger compressors. As a result of this concern, diesel-fueled
and other compression-ignition engines equipped with turbochargers (or
other equipment) were not required to have sealed crankcases (see 40
CFR 86.007-11(c)). For these engines, manufacturers were allowed to
vent the crankcase emissions to ambient air as long as they are
measured and added to the exhaust emissions during all emission testing
to ensure compliance with the emission standards.
Because all new highway heavy-duty diesel engines on the market
today are equipped with turbochargers, they are not required to have
closed crankcases under the current regulations. We estimate
approximately one-third of current highway heavy-duty diesel engines
have closed crankcases, indicating that some heavy-duty engine
manufacturers have developed systems for controlling crankcase
emissions that do not negatively impact the turbocharger. EPA proposed
provisions in 40 CFR 1036.115(a) to require a closed crankcase
ventilation system for all highway compression-ignition engines to
prevent crankcase emissions from being emitted directly to the
atmosphere starting for MY 2027 engines.\268\ Comments were received
regarding concerns closing the crankcase that included coking, degraded
performance and turbo efficiencies leading to increased CO2
emissions, secondary damage to components, and increased engine-out PM
(see section 3 of the Response to Comments document for further
details). After considering these comments, we are finalizing a
requirement for manufacturers to use one of two options for controlling
crankcase emissions, either: (1) As proposed, closing the crankcase, or
(2) an updated version of the current requirements for an open
crankcase that includes additional requirements for measuring and
accounting for crankcase emissions. We believe that either approach is
appropriate, so long as the total emissions are accounted for during
certification and in-use testing through useful life (including full
accounting for crankcase emission deterioration).
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\268\ We proposed to move the current crankcase emissions
provisions to a new paragraph (u) in the interim provisions of 40
CFR 1036.150, which would apply through model year 2026.
---------------------------------------------------------------------------
a. Closed Crankcase Option
As EPA explained at proposal, the environmental advantages to
closing the crankcase are twofold. While the exception in the current
regulations for certain compression-ignition engines requires
manufacturers to quantify their engines' crankcase emissions during
certification, they report non-methane hydrocarbons in lieu of total
hydrocarbons. As a result, methane emissions from the crankcase are not
quantified. Methane emissions from diesel-fueled engines are generally
low; however, they are a concern for compression-ignition-certified
natural gas-fueled heavy-duty engines because the blowby gases from
these engines have a higher potential to include significant methane
emissions. We note that in the HD GHG Phase 2 rule we set methane
standards which required natural gas engines to close the crankcase in
order to comply with the methane standard. EPA proposed to require that
all natural gas-fueled engines have closed crankcases in the HD GHG
Phase 2 rulemaking, but opted to wait to finalize any updates to
regulations in a future rulemaking, where we could then propose to
apply these requirements to natural gas-fueled engines and to the
diesel fueled engines that many of the natural gas-fueled engines are
based off of (81 FR 73571, October 25, 2016).
In addition to our concern of unquantified methane emissions, we
believe another benefit to closed crankcases would be reduced engine
wear due to improved engine component durability. We know that the
performance of piston seals reduces as the engine ages, which would
allow more blowby gases and could increase crankcase emissions. While
crankcase emissions are currently included in the durability tests that
estimate an engine's deterioration at useful life, those tests were not
designed to capture the deterioration of the crankcase. These
unquantified age impacts continue throughout the operational life of
the engine. Closing crankcases could be a means to ensure those
emissions are addressed long-term to the same extent as other exhaust
emissions.
After considering all of the manufacturer concerns, we still
believe, noting that one-third of current highway heavy-duty diesel
engines have closed crankcases, that improvements in the design of
engine hardware would allow manufacturers to close the crankcase, with
the potential for increased maintenance intervals on some
[[Page 4340]]
components. For these reasons, EPA is finalizing provisions in 40 CFR
1036.115(a) to require a closed crankcase ventilation system as one of
two options for all highway compression-ignition engines to control
crankcase emissions for MY 2027 and later engines.
b. Open Crankcase Option
Given consideration of the concerns from commenters regarding
engine hardware durability associated with closing the crankcase, we
have decided to finalize an option that allows the crankcase to remain
open. This option requires manufacturers of compression ignition
engines that choose to leave the crankcase open to account for any
increase in the contribution of crankcase emissions (due to reduction
in performance of piston seals, etc.) to the total emissions from the
engine throughout the engine's useful life. Manufacturers that choose
to perform engine dynamometer-based testing out to useful life will
provide a deterioration factor that includes deteriorated crankcase
emissions because the engine components will be aged out to the
engine's useful life. Manufacturers that choose to use the accelerated
aging option in 40 CFR 1036.245(b), where the majority of the emission
control system aging is done, must use good engineering judgment to
determine the impact of engine deterioration on crankcase emissions and
adjust the tailpipe emissions at useful life to reflect this
deterioration. For example, manufacturers may determine deteriorated
crankcase emissions from the assessment of field-aged engines.
Manufacturers who choose this option must also account for
crankcase criteria pollutant emissions during any manufacturer run in-
use testing to determine the overall compliance of the engine as
described in 40 CFR 1036.415(d)(2). The crankcase emissions must be
measured separately from the tailpipe emissions or be routed into the
exhaust system, downstream from the last catalyst in the aftertreatment
system, to ensure that there is proper mixing of the two streams prior
to the sample point. In lieu of these two options, manufacturers may
use the contribution of crankcase emissions over the FTP duty-cycle at
useful life from the deterioration factor determination testing in 40
CFR 1036.245, as described in 40 CFR 1036.115(a) and add them to the
binned emission results determined in 40 CFR 1036.530.
Chapter 1.1.4 of the RIA describes EPA's recent test program to
evaluate the emissions from open crankcase systems on two modern heavy-
duty diesel engines. Results suggest HC and CO emitted from the
crankcase can be a notable fraction of overall tailpipe emissions. By
closing the crankcase, those emissions would be rerouted to the engine
or aftertreatment system to ensure control of the crankcase emissions.
If a manufacturer chooses the option to keep the crankcase open,
overall emission control will still be achieved, but the manufacturer
will have to design and optimize the emission control system for lower
tailpipe emissions to offset the emissions from the crankcase as the
total emissions are accounted for both in-use and at useful life.
3. Feasibility of the Diesel (Compression-Ignition) Engine Standards
i. Summary of Technologies Considered
Our finalized standards for compression-ignition engines are based
on the performance of technology packages described in Chapters 1 and 3
of the RIA for this rulemaking. Specifically, we are evaluating the
performance of next-generation catalyst formulations in a dual SCR
catalyst configuration with a smaller SCR catalyst as the first
substrate in the aftertreatment system for improved low-temperature
performance, and a larger SCR catalyst downstream of the diesel
particulate filter to improve NOX conversion efficiency
during high power operation and to allow for passive regeneration of
the particulate filter.\269\ Additionally, the technology package
includes CDA that reduces the number of active cylinders, resulting in
increased exhaust temperatures for improved catalyst performance under
light-load conditions and can be used to reduce fuel consumption and
CO2 emissions. The technology package also includes the use
of a heated DEF injector for the upfront SCR catalyst; the heated DEF
injector allows DEF injection at temperatures as low as approximately
140[deg]C. The heated DEF injector also improves the mixing of DEF and
exhaust gas within a shorter distance than with unheated DEF injectors,
which enables the aftertreatment system to be packaged in a smaller
space. Finally, the technology package includes hardware needed to
close the crankcase of diesel engines.
---------------------------------------------------------------------------
\269\ As described in Chapter 3 of the RIA, we are evaluating 3
different aftertreatment systems that contain different catalyst
formulation.
---------------------------------------------------------------------------
ii. Summary of Feasibility Analysis
a. Projected Technology Package Effectiveness and Cost
Based upon data from EPA's and CARB's Stage 3 Heavy-duty Low
NOX Research Programs (see Chapter 3.1.1.1 and Chapter
3.1.3.1 of the RIA), an 80 percent reduction in the Heavy HDE
NOX standard as compared to the current NOX
standard is technologically feasible when using CDA or other
valvetrain-related air control strategies in combination with dual SCR
systems, and closed crankcase. As noted in the proposal, EPA continued
to evaluate aftertreatment system durability via accelerated aging of
advanced emissions control systems as part of EPA's diesel engine
demonstration program that is described in Chapter 3 of the RIA. In
assessing the technical feasibility of each of our final standards, we
have taken into consideration the emissions of the EPA Stage 3 engine
and other available data, the additional emissions from infrequent
regenerations, the final longer useful life, test procedure
variability, emissions performance of other child engines in an engine
family, production and engine variability, fuel and DEF quality,
sulfur, soot and ash levels on the aftertreatment, aftertreatment aging
due to severe-service operation, aftertreatment packaging and lead time
for manufacturers.
Manufacturers are required to design engines that meet the duty
cycle and off-cycle standards throughout the engines' useful life. In
recognition that emissions performance will degrade over time,
manufacturers generally design their engines to perform significantly
better than the standards when first sold to ensure that the emissions
are below the standard throughout useful life even as the emissions
controls deteriorate. As discussed in this section and in Chapter 3 of
the RIA and shown in Table III-12 and Table III-13, some manufactures
have submitted certification data with zero emissions (with rounding),
which results in a margin at 100 percent of the FEL, while other
manufacturers have margin that is less than 25 percent of the FEL.
To assess the feasibility of the final MY 2027 standards for Light,
Medium, and Heavy HDE at the corresponding final useful lives, EPA took
into consideration and evaluated the data from the EPA Stage 3 engine
as well as other available data and comments received on the proposed
standards. See section 3 of the Response to Comment document for
further information on the comments received and EPA's detailed
response.
[[Page 4341]]
As discussed in Section III.B.2, the EPA Stage 3 engine includes
improvements beyond the CARB Stage 3 engine, namely replacing the zone-
coated catalyzed soot filter with a separate DOC and DPF and improving
the mixing of the DEF with exhaust for the downstream SCR catalyst.
These improvements lowered the emissions on the SET, FTP, and LLC below
what was measured with the CARB Stage 3 engine. The emissions for the
EPA Stage 3 engine on the SET, FTP, and LLC aged to an equivalent of
435,000, 600,000 and 800,000 miles are shown in Table III-7, Table III-
8, and Table III-9. To account for the IRAF for both particulate matter
and sulfur on the aftertreatment system, we assessed and determined it
was appropriate to rely on an analysis by SwRI that is summarized in
Chapter 3 of the RIA. In this analysis SwRI determined that IRAF
NOX emissions were at 2 mg/hp-hr for both the SET and FTP
cycles and 5 mg/hp-hr for the LLC. To account for the crankcase
emissions, we assessed and determined it was appropriate to rely on an
analysis by SwRI that is summarized in Chapter 3 of the RIA. In this
analysis, SwRI determined that the NOX emissions from the
crankcase were at 6 mg/hp-hr for the LLC, FTP, and SET cycles.
To determine whether or how to account for the effects of test
procedure variability, emissions performance of other ratings in an
engine family, production and engine variability, fuel and DEF quality,
sulfur, soot and ash levels on the aftertreatment, aftertreatment aging
due to severe-service operation, and aftertreatment packaging--and
given the low level of the standards under consideration--EPA further
assessed two potential approaches after taking into consideration
comments received. The first approach considered was assigning standard
deviation and offsets to each of these effects and then combining them
using a mathematical method similar to what one commenter presented in
their comments to the NPRM.\270\ The second approach considered was
defining the margin as a percentage of the standards, similar to
assertions by two commenters. We considered both of these approaches,
the comments and supporting information submitted, historical
approaches by EPA to compliance margin in previous heavy-duty criteria
pollutant standards rules, and the data collected from the EPA Stage 3
engine and other available data, to determine the numeric level of each
standard over the corresponding useful life that is technically
feasible.
---------------------------------------------------------------------------
\270\ See RIA Chapter 3 for the details on this analysis.
---------------------------------------------------------------------------
For the first approach, we determined that a minimum of 15 mg/hp-hr
of margin between an emission standard and the NOX emissions
of the EPA Stage 3 engine for each of the duty cycles was
appropriate.\271\ For the second approach, we first assessed the
average emissions rates from the EPA Stage 3 engine at the respective
aged miles. For Light HDEs, we looked at the data at the equivalent of
435,000 miles. For the Medium and Heavy HDEs standards the interpolated
emissions performance at 650,000 miles was determined from the tests at
the equivalent of 600,000 and 800,000 miles, which is shown in Table
III-10.\272\ Second, the average emissions values were then adjusted to
account for the IRAF and crankcase emissions from the EPA Stage 3
engine. Third, we divided the adjusted emissions values by 0.55 to
calculate an emission standard that would provide 45 percent margin to
the standard. We determined it would be appropriate to apply a 45
percent margin in this case after evaluating the margin in engines that
meet the current standards as outlined in RIA chapter 3 and in CARB's
comment to the NPRM and considering the level of the standards in this
final rule. Our determination is based on our analysis that the
certification data from engines meeting today's standards shows that
more than 80 percent of engine families are certified with less than 45
percent compliance margin. For Light HDEs, we took the resulting values
from the third step of our approach and rounded them. EPA then also
checked that each of these values for each of the duty cycles
(resulting from the second approach) provided a minimum of 15 mg/hp-hr
of margin between those values and the NOX emissions of the
EPA Stage 3 engine (consistent with the first approach). For Light
HDEs, we determined those resulting values were appropriate final
numeric emission standards (as specified in Preamble Section III.B.2).
The last step of checking that the Light HDE standards provide a
minimum of 15 mg/hp-hr of NOX margin was to ensure that the
margin determined from the percent of the standard (the second approach
to margin) also provided the margin that we determined under the first
approach to margin. For Light HDEs, given the level of the final
standards and the length of the final useful life mileages, we
determined that this approach to margin was appropriate for both
certification and in-use testing of engines.
---------------------------------------------------------------------------
\271\ See RIA Chapter 3 for the details on how the margin of 15
mg/hp-hr was defined.
\272\ See RIA Chapter 3.1.1.2 for additional information on why
each aging test point was used for each primary intended service
class. We note that we received data claimed as confidential
business information from a manufacturer on August 2, 2022, and
considered that data as part of this assessment to use the EPA Stage
3 data at the equivalent of 650,000 miles for setting the Medium HDE
standards. The data were added to the docket prior to the signing of
the final rule. See also U.S. EPA. Stakeholder Meeting Log.
December, 2022.
---------------------------------------------------------------------------
Given the very long useful life mileages for Heavy HDE and greater
amounts of certain aging mechanisms over the long useful life periods
of Medium HDE, we determined that a different application of
considering these two approaches to margin was appropriate. The in-use
standards of Medium and Heavy HDEs were determined using the second
approach for determining margin. The certification standards where then
determined by subtracting the margin from the first approach (15 mg/hp-
hr) from the in-use standards.
Separating the standards from the level that applies for in-use
testing was appropriate because we recognize that laboratory aging of
the engine doesn't fully capture all the sources of deterioration of
the aftertreatment that can occur once the engine enters the real-world
and those uncertainties would be most difficult for these engine
classes at the level of the final standards and the final useful life
mileages. Some of these effects are SCR sulfation, fuel quality, DEF
quality, sensor variability, and field aging from severe duty cycles.
Thus, the last step in determining the standards for Medium and Heavy
HDE was to subtract the 15 mg/hp-hr from the rounded value that
provided 45 percent margin to the Stage 3 data. We determined each of
the resulting final duty cycle NOX standards for Medium and
Heavy HDE that must be demonstrated at the time of certification out to
350,000 and 750,000 miles, respectively, are feasible with enough
margin to account for test procedure variability. We determined this by
comparing the EPA Stage 3 emissions results at 800,000 miles (Table
III-9) after adjusting for IRAF and crankcase emissions to each of the
NOX standards in Section III.B.2. The EPA Stage 3
NOX emissions results at 800,000 miles adjusted for IRAF and
crankcase emissions are 26 mg/hp-hr for the SET, 33 mg/hp-hr for the
FTP, and 33 mg/hp-hr for the LLC. For any in-use testing of Medium and
Heavy HDEs, a 15 mg/hp-hr compliance allowance is added to the
applicable standard, in consideration of the other sources of
variability and deterioration of the aftertreatment that can occur once
the engine enters the real world.
[[Page 4342]]
As explained in the proposal, our technology cost analysis included
an increased SCR catalyst volume from what was used on the EPA and CARB
Stage 3 engines. By increasing the SCR catalyst volume, the
NOX reduction performance of the aftertreatment system
should deteriorate slower than what was demonstrated with the EPA Stage
3 engine. The increase in total SCR catalyst volume relative to the EPA
and CARB Stage 3 SCR was approximately 23.8 percent. We believe this
further supports our conclusion that the final standards are achievable
in MY 2027, including for the final useful life of 650,000 miles for
Heavy HDEs. In addition to NOX, the final HC and CO
standards are feasible for CI engines on all three cycles. This is
shown in Table III-10, where the demonstrated HC and CO emission
results are below the final standards discussed in Section III.B.2. The
final standard for PM of 5 mg/hp-hr for the SET, FTP, and LLC continue
to be feasible with the additional technology and control strategies
needed to meet the final NOX standards, as seen by the PM
emissions results in Table III-10. As discussed in Section III.B.2,
taking into account measurement variability of the PM measurement test
procedure, we believe PM emissions from current diesel engines are at
the lowest feasible level for standards starting in MY 2027.
Table III-7--Stage 3 Engine Emissions at 435,000 Mile Equivalent Test Point Without Adjustments for IRAF or Crankcase Emissions
--------------------------------------------------------------------------------------------------------------------------------------------------------
NOX (mg/hp-hr) NMHC (nonmethane CO2 (g/hp-hr) N2O (g/hp-hr)
Duty cycle PM (mg/hp-hr) hydrocarbon) (mg/hp-hr) CO (g/hp-hr)
--------------------------------------------------------------------------------------------------------------------------------------------------------
SET \a\................................... 17 1 1 0.030 455 0.024
FTP....................................... 20 2 12 0.141 514 0.076
LLC....................................... 29 3 35 0.245 617 0.132
--------------------------------------------------------------------------------------------------------------------------------------------------------
\a\ Using the weighting factors in our finalized test procedures (40 CFR 1036.510).
Table III-8--Stage 3 Engine Emissions at 600,000 Mile Equivalent Test Point Without Adjustments for IRAF or
Crankcase Emissions
----------------------------------------------------------------------------------------------------------------
NOX (mg/
Duty cycle hp-hr) PM (mg/hp- NMHC (mg/ CO (g/hp- CO2 (g/hp- N2O (g/hp-
hr) hp-hr) hr) hr) hr)
----------------------------------------------------------------------------------------------------------------
SET \a\....................................... 24 1 1 0.015 460 0.030
FTP........................................... 27 1 9 0.144 519 0.058
LLC........................................... 33 4 16 0.153 623 0.064
----------------------------------------------------------------------------------------------------------------
\a\ Using the weighting factors in our finalized test procedures (40 CFR 1036.510).
Table III-9--Stage 3 Engine Emissions at 800,000 Mile Equivalent Test Point Without Adjustments for IRAF or
Crankcase Emissions
----------------------------------------------------------------------------------------------------------------
NOX (mg/
Duty cycle hp-hr) PM (mg/hp- NMHC (mg/ CO (g/hp- CO2 (g/hp- N2O (g/hp-
hr) hp-hr) hr) hr) hr)
----------------------------------------------------------------------------------------------------------------
SET \a\....................................... 30 2 1 0.023 458 0.028
FTP........................................... 37 1 14 0.149 520 0.092
LLC........................................... 34 1 40 0.205 629 0.125
----------------------------------------------------------------------------------------------------------------
\a\ Using the weighting factors in our finalized test procedures (40 CFR 1036.510).
Table III-10--Stage 3 Engine Emissions at Interpolated at 650,000 Mile Equivalent Without Adjustments for IRAF
or Crankcase Emissions
----------------------------------------------------------------------------------------------------------------
NOX (mg/
Duty cycle hp-hr) PM (mg/hp- NMHC (mg/ CO (g/hp- CO2 (g/hp- N2O (g/hp-
hr) hp-hr) hr) hr) hr)
----------------------------------------------------------------------------------------------------------------
SET \a\....................................... 26 1 1 0.017 460 0.030
FTP........................................... 30 1 10 0.145 519 0.067
LLC........................................... 33 3 22 0.166 625 0.079
----------------------------------------------------------------------------------------------------------------
\a\ Using the weighting factors in our finalized test procedures (40 CFR 1036.510).
In addition to evaluating the feasibility of the new criteria
pollutant standards, we also evaluated how CO2 was impacted
on the CARB Stage 3 engine (which is the same engine that was used for
EPA's Stage 3 engine with modifications to the aftertreatment system
and engine calibration to lower NOX emissions). We did this
by evaluating how CO2 emissions changed from the base engine
over the SET, FTP, and LLC, as well as the fuel mapping test procedures
defined in 40 CFR 1036.535 and 1036.540. For all three cycles the CARB
Stage 3 engine emitted CO2 with no measurable difference
compared to the base 2017 Cummins X15 engine. Specifically, we compared
the CARB Stage 3 engine including the 0-hour (degreened) aftertreatment
with the 2017 Cummins X15 engine including degreened aftertreatment and
found the percent reduction in CO2 was
[[Page 4343]]
0 percent for the SET, 1 percent for the FTP, and 1 percent for the
LLC.\273\
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\273\ See Chapter 3 of the RIA for the CO2 emissions
of the 2017 Cummins X15 engine and the CARB Stage 3 engine.
---------------------------------------------------------------------------
We note that while the data from the EPA Stage 3 engine (the same
engine as the CARB Stage 3 engine but after SwRI made changes to the
thermal management strategies) at the equivalent age of 435,000 miles
showed an increase in CO2 emissions for the SET, FTP, and
LLC of 0.6, 0.7 and 1.3 percent respectively, which resulted in the
CO2 emissions for the EPA Stage 3 engine being higher than
the 2017 Cummins X15 engine, this is not directly comparable because
the baseline 2017 Cummins X15 aftertreatment had not been aged to an
equivalent of 435,000 miles.\274\ As discussed in Chapter 3 of the RIA,
aging the EPA Stage 3 engine included exposing the aftertreatment to
ash, that increased the back pressure on the engine, which contributed
to the increase in CO2 emissions from the EPA Stage 3
engine. We would expect the same increase in backpressure and in
CO2 emissions from the 2017 Cummins X15 engine if the
aftertreatment of the 2017 Cummins X15 engine was aged to an equivalent
of 435,000 miles.
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\274\ As part of the agency's diesel demonstration program, we
didn't age the aftertreatment of the base 2017 Cummins X15 engine
since the focus of this program was to demonstrate emissions
performance of future technologies and due to resource constraints.
Thus, there isn't data directly comparable to the baseline engine at
each aging step.
---------------------------------------------------------------------------
To evaluate how the technology on the CARB Stage 3 engine compares
to the 2017 Cummins X15 engine with respect to the HD GHG Phase 2
vehicle CO2 standards, both engines were tested on the fuel
mapping test procedures defined in 40 CFR 1036.535 and 1036.540. These
test procedures define how to collect the fuel consumption data from
the engine for use in GEM. For these tests the CARB Stage 3 engine was
tested with the development aged aftertreatment.\275\ The fuel maps
from these tests were run in GEM and the results from this analysis
showed that the EPA and CARB Stage 3 engine emitted CO2 at
the same rate as the 2017 Cummins X15 engine. The details of this
analysis are described in Chapter 3.1 of the RIA.
---------------------------------------------------------------------------
\275\ The CARB Stage 3 0-hour (degreened) aftertreatment could
not be used for these tests, because it had already been aged past
the 0-hour point when these tests were conducted.
---------------------------------------------------------------------------
The technologies included in the EPA Stage 3 engine were selected
to both demonstrate the lowest criteria pollutant emissions and have a
negligible effect on GHG emissions. Manufactures may choose to use
other technologies to meet the final standards, but manufacturers will
still also need to comply with the GHG standards that apply under HD
GHG Phase 2. We have, therefore, not projected an increase in GHG
emissions resulting from compliance with the final standards.
---------------------------------------------------------------------------
\276\ See RIA Chapter 3 for the details of the cost for the
aftertreatment and CDA, which are the drivers for why the
incremental direct manufacturing cost is lowest for Medium HDE.
\277\ See Table III-3 for the final useful life values and
Section IV.B.1 for the final emissions warranty periods.
---------------------------------------------------------------------------
Table III-11 summarizes the incremental direct manufacturing costs
for the final standards, from the baseline costs shown in Table III-15.
These values include aftertreatment system, closed crankcase, and CDA
costs. As discussed in Chapter 7 of the RIA, the direct manufacturing
costs include the technology costs plus some costs to improve the
durability of the technology through regulatory useful life. The
details of this analysis can be found in Chapters 3 and 7 of the
RIA.\276\ The cost of the final standards and useful life periods are
further accounted for in the indirect costs as discussed in Chapter 7
of the RIA.\277\
Table III-11--Incremental Direct Manufacturing Cost of Final Standards
for the Aftertreatment, Closed Crankcase, and CDA Technology
[2017 $]
------------------------------------------------------------------------
Medium
Light HDE HDE Heavy HDE Urban bus
------------------------------------------------------------------------
$1,957................................. $1,817 $2,316 $1,850
------------------------------------------------------------------------
b. Baseline Emissions and Cost
The basis for our baseline technology assessment is the data
provided by manufacturers in the heavy-duty in-use testing program.
This data encompasses in-use operation from nearly 300 Light HDE,
Medium HDE, and Heavy HDE vehicles. Chapter 5 of the RIA describes how
the data was used to update the MOVES model emissions rates for HD
diesel engines. Chapter 3 of the RIA summarizes the in-use emissions
performance of these engines.
We also evaluated the certification data submitted to the agency.
The data includes test results adjusted for IRAF and FEL that includes
adjustments for deterioration and margin. The certification data,
summarized in Table III-12 and Table III-13, shows that manufacturers
vary in their approach to how much margin is built into the FEL. Some
manufactures have submitted certification data with zero emissions
(with rounding), which results in a margin at 100 percent of the FEL,
while other manufacturers have margin that is less than 25 percent of
the FEL.
Table III-12--Summary of Certification Data for FTP Cycle
----------------------------------------------------------------------------------------------------------------
NOX (g/hp- PM (g/hp- NMHC (g/ CO (g/hp- N2O (g/hp-
hr) hr) hp-hr) hr) hr)
----------------------------------------------------------------------------------------------------------------
Average.................................................. 0.13 0.00 0.01 0.18 0.07
Minimum.................................................. 0.05 0.00 0.00 0.00 0.04
Maximum.................................................. 0.18 0.00 0.04 1.10 0.11
----------------------------------------------------------------------------------------------------------------
Table III-13--Summary of Certification Data for SET Cycle
----------------------------------------------------------------------------------------------------------------
NOX (g/hp- PM (g/hp- NMHC (g/ CO (g/hp- N2O (g/hp-
hr) hr) hp-hr) hr) hr)
----------------------------------------------------------------------------------------------------------------
Average.................................................. 0.11 0.00 0.01 0.00 0.06
Minimum.................................................. 0.00 0.00 0.00 0.00 0.00
Maximum.................................................. 0.18 0.00 0.04 0.20 0.11
----------------------------------------------------------------------------------------------------------------
[[Page 4344]]
In addition to analyzing the on-cycle certification data submitted
by manufacturers, we tested three modern HD diesel engines on an engine
dynamometer and analyzed the data. These engines were a 2018 Cummins
B6.7, 2018 Detroit DD15 and 2018 Navistar A26. These engines were
tested on cycles that range in power demand from the creep mode of the
Heavy Heavy-Duty Diesel Truck (HHDDT) schedule to the HD SET cycle
defined in 40 CFR 1036.510. Table III-14 summarizes the range of
results from these engines on the SET, FTP, and LLC. As described in
Chapter 3 of the RIA, the emissions of current production heavy-duty
engines vary from engine to engine but the largest difference in NOX
between engines is seen on the LLC.
Table III-14--Range of NOX Emissions From MY2018 Heavy-Duty Diesel Engines
----------------------------------------------------------------------------------------------------------------
SET in 40 CFR SET in 40 CFR
NOX (g/hp-hr) 86.1333 1036.510 FTP composite LLC
----------------------------------------------------------------------------------------------------------------
Minimum......................................... 0.01 0.01 0.10 0.35
Maximum......................................... 0.12 0.05 0.15 0.81
Average......................................... 0.06 0.03 0.13 0.59
----------------------------------------------------------------------------------------------------------------
Table III-15 summarizes the baseline sales-weighted total
aftertreatment cost of Light HDEs, Medium HDEs, Heavy HDEs and urban
bus engines. The details of this analysis can be found in Chapters 3
and 7 of the RIA.
Table III-15--Baseline Direct Manufacturing Aftertreatment Cost
[2017 $]
----------------------------------------------------------------------------------------------------------------
Light HDE Medium HDE Heavy HDE Urban bus
----------------------------------------------------------------------------------------------------------------
$2,585....................................................... $2,536 $3,761 $2,613
----------------------------------------------------------------------------------------------------------------
C. Summary of Compression-Ignition Off-Cycle Standards and Off-Cycle
Test Procedures
In this Section 0, we describe the final off-cycle standards and
test procedures that will apply for model year 2027 and later heavy-
duty compression-ignition engines. The final off-cycle standards and
test procedures cover the range of operation included in the duty cycle
test procedures and operation that is outside of the duty cycle test
procedures for each regulated pollutant (NOX, HC, CO, and
PM). As described in Section III.C.1, our current not-to-exceed (NTE)
test procedures were not designed to capture and control low-load
operation. In contrast to the current NTE approach that evaluates
engine operation within the NTE zone and excludes operation out of the
NTE zone, we are finalizing a moving average window (MAW) approach that
divides engine operation into two categories (or ``bins'') based on the
time-weighted average engine power of each MAW of engine data. See
Section III.C.2 for a discussion of the derivation of the final off-
cycle standards for each bin. For bin 1, the NOX emission
standard is 10.0 g/hr. The final off-cycle standards for bin 2 are
shown in Table III-16.
Table III-16--Final Off-Cycle Bin 2 Standards for Light HDE, Medium HDE, and Heavy HDE
----------------------------------------------------------------------------------------------------------------
NOX (mg/hp-hr) HC (mg/hp-hr) PM (mg/hp-hr) CO (g/hp-hr)
----------------------------------------------------------------------------------------------------------------
58 \a\....................................................... 120 7.5 9
----------------------------------------------------------------------------------------------------------------
\a\ An interim NOX compliance allowance of 15 mg/hp-hr applies for any in-use testing of Medium HDE and Heavy
HDE. Manufacturers will add the compliance allowance to the NOX standard that applies for each duty cycle and
for off-cycle testing, with both field testing and laboratory testing.
The proposed rule provided an extensive discussion of the rationale
and information supporting the proposed off-cycle standards (87 FR
17472, March 28, 2022). Chapters 2 and 3 of the RIA include additional
information including background on applicable test procedures and the
full feasibility analysis for compression-ignition engines. See also
section 11.3 of the Response to Comments for a detailed discussion of
the comments and how they have informed this final rule.
1. Existing NTE Standards and Need for Changes to Off-Cycle Test
Procedures
Heavy-duty CI engines are currently subject to Not-To-Exceed (NTE)
standards that are not limited to specific test cycles, which means
they can be evaluated not only in the laboratory but also in-use. NTE
standards and test procedures are generally referred to as ``off-
cycle'' standards and test procedures. These off-cycle emission
standards are 1.5 (1.25 for CO) times the laboratory certification
standard for NOX, HC, PM and CO and can be found in 40 CFR
86.007-11.\278\ NTE standards have been successful in broadening the
types of operation for which manufacturers design their emission
controls to remain effective, including steady cruise operation.
However, there remains a significant proportion of vehicle operation
not covered by NTE standards.
---------------------------------------------------------------------------
\278\ As noted in Section IV.G, manufacturers choosing to
participate in the existing or final averaging, banking, and trading
program agree to meet the family emissions limit (FEL) declared
whenever the engine is tested over the applicable duty- or off-cycle
test procedure. The FELs serves as the emission standard for
compliance testing instead of the standards specified in 40 CFR
86.007-11 or 40 CFR 1036.104(a); thus, the existing off-cycle
standards are 1.5 (1.25 for CO) times the FEL for manufacturers who
choose to participate in ABT.
---------------------------------------------------------------------------
[[Page 4345]]
Compliance with an NTE standard is based on emission test data
(whether collected in a laboratory or in use) analyzed pursuant to 40
CFR 86.1370 to identify NTE events, which are intervals of at least 30
seconds when engine speeds and loads remain in the NTE control area or
``NTE zone''. The NTE zone excludes engine operation that falls below
certain torque, power, and speed values.\279\ The NTE procedure also
excludes engine operation that occurs in certain ambient conditions
(i.e., high altitudes, high intake manifold humidity), or when
aftertreatment temperatures are below 250 [deg]C. Collected data is
considered a valid NTE event if it occurs within the NTE zone, lasts at
least 30 seconds, and does not occur during any of the exclusion
conditions (ambient conditions or aftertreatment temperature).
---------------------------------------------------------------------------
\279\ Specifically, engine operations are excluded if they fall
below 30 percent of maximum torque, 30 percent of maximum power, or
15 percent of the European Stationary Cycle speed.
---------------------------------------------------------------------------
The purpose of the NTE test procedure is to measure emissions
during engine operation conditions that could reasonably be expected to
occur during normal vehicle use; however, only data in a valid NTE
event is then compared to the NTE emission standard. Our analysis of
existing heavy-duty in-use vehicle test data indicates that less than
ten percent of a typical time-based dataset are part of valid NTE
events, and hence subject to the NTE standards; the remaining test data
are excluded from consideration. We also found that emissions are high
during many of the excluded periods of operation, such as when the
aftertreatment temperature drops below the 250 [deg]C exclusion
criterion. Our review of in-use data indicates that extended time at
low load and idle operation results in low aftertreatment temperatures,
which in turn lead to diesel engine SCR-based emission control systems
not functioning over a significant fraction of real-world
operation.\280\ \281\ \282\ Test data collected as part of EPA's
manufacturer-run in-use testing program indicate that low-load
operation could account for greater than 50 percent of the
NOX emissions from a vehicle over a given workday.\283\
---------------------------------------------------------------------------
\280\ Hamady, Fakhri, Duncan, Alan. ``A Comprehensive Study of
Manufacturers In-Use Testing Data Collected from Heavy-Duty Diesel
Engines Using Portable Emissions Measurement System (PEMS)''. 29th
CRC Real World Emissions Workshop, March 10-13, 2019.
\281\ Sandhu, Gurdas, et al. ``Identifying Areas of High
NOX Operation in Heavy-Duty Vehicles''. 28th CRC Real-
World Emissions Workshop, March 18-21, 2018.
\282\ Sandhu, Gurdas, et al. ``In-Use Emission Rates for MY
2010+ Heavy-Duty Diesel Vehicles''. 27th CRC Real-World Emissions
Workshop, March 26-29, 2017.
\283\ Sandhu, Gurdas, et al. ``Identifying Areas of High
NOX Operation in Heavy-Duty Vehicles''. 28th CRC Real-
World Emissions Workshop, March 18-21, 2018.
---------------------------------------------------------------------------
For example, 96 percent of tests in response to 2014, 2015, and
2016 EPA in-use testing orders passed with NOX emissions for
valid NTE events well below the 0.3 g/hp-hr NOX NTE
standard. When we used the same data to calculate NOX
emissions over all operation measured, not limited to valid NTE events,
the NOX emissions were more than double those within the
valid NTE events (0.5 g/hp-hr).\284\ The results were even higher when
we analyzed the data to consider only NOX emissions that
occur during low load events.
---------------------------------------------------------------------------
\284\ Hamady, Fakhri, Duncan, Alan. ``A Comprehensive Study of
Manufacturers In-Use Testing Data Collected from Heavy-Duty Diesel
Engines Using Portable Emissions Measurement System (PEMS)''. 29th
CRC Real World Emissions Workshop, March 10-13, 2019.
---------------------------------------------------------------------------
EPA and others have compared the performance of US-certified
engines and those certified to European Union emission standards and
concluded that the European engines' NOX emissions are lower
in low-load conditions, but comparable to US-certified engines subject
to MY 2010 standards under city and highway operation.\285\ This
suggests that manufacturers are responding to the European
certification standards by designing their emission controls to perform
well under low-load operations, as well as highway operations.
---------------------------------------------------------------------------
\285\ Rodriguez, F.; Posada, F. ``Future Heavy-Duty Emission
Standards An Opportunity for International Harmonization''. The
International Council on Clean Transportation. November 2019.
Available online: https://theicct.org/sites/default/files/publications/Future%20_HDV_standards_opportunity_20191125.pdf.
---------------------------------------------------------------------------
The European Union ``Euro VI'' emission standards for heavy-duty
engines require manufacturers to check for ``in-service conformity'' by
operating their engines over a mix of urban, rural, and motorway
driving on prescribed routes using portable emission measurement system
(PEMS) equipment to measure emissions.\286\ \287\ Compliance is
determined using a work-based windows approach where emissions data are
evaluated over segments or ``windows.'' A window consists of
consecutive 1 Hz data points that are summed until the engine performs
an amount of work equivalent to the European transient engine test
cycle (World Harmonized Transient Cycle).
---------------------------------------------------------------------------
\286\ COMMISSION REGULATION (EU) No 582/2011, May 25, 2011.
Available online: https://eur-lex.europa.eu/legal-content/EN/TXT/PDF/?uri=CELEX:02011R0582-20180118&from=EN.
\287\ COMMISSION REGULATION (EU) 2018/932, June 29, 2018.
Available online: https://eur-lex.europa.eu/legal-content/EN/TXT/PDF/?uri=CELEX:32018R0932&from=EN.
---------------------------------------------------------------------------
EPA is finalizing new off-cycle test procedures similar to the
European Euro VI in-service conformity program, with key distinctions
that build upon the Euro VI approach, as discussed in the following
section. This new approach will require manufacturers to account for a
relatively larger proportion of engine operation and thereby further
ensure that real-world emissions meet the off-cycle standards.
2. Off-Cycle Standards and Test Procedures
We are replacing the NTE test procedures and standards (for
NOX, PM, HC and CO) for model year 2027 and later engines.
Under the final new off-cycle standards and test procedures, engine
operation and emissions test data must be assessed in test intervals
that consist of 300-second moving average windows (MAWs) of continuous
engine operation. Our evaluation accounts for our current understanding
that shorter windows are more sensitive to measurement variability and
longer windows make it difficult to distinguish between duty cycles. In
contrast to the current NTE approach that divides engine operation into
two categories (in the NTE zone and out of the NTE zone), this approach
will divide engine operation into two categories (or ``bins'') based on
the time-weighted average engine power of each MAW of engine data, with
some limited exclusions from the two bins, as described in more detail
in the following discussion.
In the NPRM, we requested comment on the proposed off-cycle
standards and test procedures, including the 300 second length of the
window. We first note that commenters broadly agree that the current
NTE methodology should be revised, and that a MAW structure is
preferable for off-cycle standards. Some commenters were concerned that
individual seconds of data would be ``smeared,'' with the same 1-Hz
data appearing in both bins as the 300 second windows are placed in the
appropriate bin. We are finalizing the window length that we proposed,
as the 300 second length provides an adequate averaging time to smooth
any anomalous emission events and we anticipate that the final bin
structure described in Section III.C.2.i. should also help address
these concerns. See Response to Comments Section 11.1 through 11.3 for
further details on these comments and EPA's response to these comments.
Although this program has similarities to the European Euro VI
approach, we are not limiting our off-
[[Page 4346]]
cycle standards and test procedures to operation on prescribed routes.
Our current NTE program is not limited to prescribed routes, and we
would consider it an unnecessary step backward to change that aspect of
the procedure.
In Section IV.G, we discuss the final rule updates to the ABT
program to account for these new off-cycle standards.
i. Moving Average Window Operation Bins
The final bin structure includes two bins of operation that
represent two different domains of emission performance. Bin 1
represents extended idle operation and other very low load operation
where engine exhaust temperatures may drop below the optimal
temperature for aftertreatment function. Bin 2 represents higher power
operation including much of the operation currently covered by the NTE.
Operation in bin 2 naturally involves higher exhaust temperatures and
catalyst efficiencies. Because this approach divides 300 second windows
into bins based on time-averaged engine power of the window, any of the
bins could include some idle or high-power operation. Like the duty
cycle standards, we believe more than a single standard is needed to
apply to the entire range of operation that heavy-duty engines
experience. A numerical standard that is technologically feasible under
worst case conditions such as idle would necessarily be much higher
than the levels that are achievable when the aftertreatment is
functioning optimally. Section III.C.2.iii includes the final numeric
off-cycle standards.
Given the challenges of measuring engine power directly in-use, we
are using the CO2 emission rate (grams per second) as a
surrogate for engine power in defining the bins for an engine. We are
further normalizing CO2 emission rates relative to the
nominal maximum CO2 rate of the engine. So, if an engine
with a maximum CO2 emission rate of 50 g/sec was found to be
emitting CO2 at a rate of 10 g/sec, its normalized
CO2 emission rate would be 20 percent. The maximum
CO2 rate is defined as the engine's rated maximum power
multiplied by the engine's CO2 family certification level
(FCL) for the FTP certification cycle.
In the proposal, we requested comment on whether the maximum
CO2 mass emission rate should instead be determined from the
steady-state fuel mapping procedure in 40 CFR 1036.535 or the torque
mapping procedure defined in 40 CFR 1065.510. After considering
comments, EPA is finalizing the use of the CO2 emission rate
as a surrogate for engine power with the proposed approach to
determining the maximum CO2 mass emission rate. We have two
main reasons for finalizing the determination of maximum CO2
mass emission rate as proposed. First, the FTP FCL and maximum engine
power are already reported to the EPA, so no new requirements are
needed under the finalized approach. Second, our assessment of the
finalized approach has shown that this approach for the determination
of maximum CO2 mass emission rate matches well with the
other options we requested comment on. EPA believes that using the
CO2 emission rate will automatically account for additional
fuel usage not directly used for driveshaft torque and minimizes
concerns about the accuracy and data alignment in the use of broadcast
torque. EPA acknowledges that there is some small variation in
efficiency, and thus CO2 emissions rates, among engines.
However, the test procedure accounts for improvements to the engine
efficiency by using the FTP FCL to convert CO2 specific
NOX to work specific NOX. This is because the FTP
FCL captures the efficiency of the engine over a wide range of
operation, from cold start, idle and steady-state higher power
operation. Furthermore, the FTP FCL can also capture the CO2
improvements from hybrid technology when the powertrain test option
described in preamble Section III.B.2.v is utilized.
The bins are defined as follows:
Bin 1: 300 second windows with normalized average
CO2 rate <=6 percent.
Bin 2: 300 second windows with normalized average
CO2 rate >6 percent.
The bin cut point of six percent is near the average power of the
low-load cycle. In the NPRM, we proposed a three-bin structure and
requested comment on the proposed number of bins and the value of the
cut point(s). After considering comments, EPA agrees with commenters to
the extent the commenters recommend combining the proposed bins 2 and 3
into a single ``non-idle'' bin 2. Results from the EPA Stage 3 real
world testing indicate that emissions in bins 2 and 3 (expressed as
emissions/normalized CO2) are substantially similar,
minimizing the advantage of separating these modes of operation. See
Response to Comments Section 11.1 for further details on these comments
and EPA's response to these comments.
To ensure that there is adequate data in each of the bins to
compare to the off-cycle standards, the final requirements specify that
there must be a minimum of 2,400 moving average windows in bin 1 and
10,000 moving average windows in bin 2. In the NPRM, we proposed a
minimum of 2,400 windows for all bins and requested comment on the
appropriate minimum number of windows required to sufficiently reduce
variability in the results while not requiring an unnecessary number of
shift days to be tested to meet the requirement. EPA received comments
both supporting the proposed 2,400 window minimum and supporting an
increase to 10,000 windows total for the non-idle bins (now a single
bin 2 in this final rule). After considering comments, we believe
requiring a minimum of 10,000 windows in final bin 2 to define a valid
test is appropriate. Analysis of data from the EPA Stage 3 off-cycle
test data has shown that emissions are stable after 6,000 windows of
data at moderate temperatures but NOX emissions under low
ambient temperatures need closer to 10,000 windows to be stable. EPA
believes the larger number of required windows will better characterize
the emissions performance of the engine.
If during the first shift day any of the bins do not include at
least the minimum number of windows, then the engine will need to be
tested for additional day(s) until the minimum requirement is met.
Additionally, the engine can be idled at the end of the shift day to
meet the minimum window count requirement for the idle bin. This is to
ensure that even for duty cycles that do not include significant idle
operation the minimum window count requirement for the idle bin can be
met without testing additional days.
We received comments on the timing and duration of the optional
end-of-day idle. After considering comments, the final requirements
specify that the ability to add idle time is restricted to the end of
the shift day, and manufacturers may extend this end-of-day idle period
to be as long as they choose. Additional idle in the middle of the
shift day is contrary to the intent of real-world testing, and the end
of the shift day is the only realistic time to add windows. Since idle
times of varying lengths are encountered in real-world operation, we do
not think that requiring a specific length of idle time would
necessarily make the resulting data set more representative.
As described further in section III.C.2.ii, after consideration of
comment, EPA is including requirements in 40 CFR 1036.420 that specify
that during the end-of-day idle period, when testing vehicles with
automated engine shutdown features, manufacturers will be required to
override the automated shutdown feature where possible. This will
ensure
[[Page 4347]]
that the test data will contain at least 2,400 windows in the idle bin,
which otherwise would be unobtainable. For automated shutdown features
that cannot be overridden, the manufacturer may populate the bin with
zero emission values for idle until exactly 2,400 windows are achieved.
ii. Off-Cycle Test Procedures
The final off-cycle test procedures include measuring off-cycle
emissions using the existing test procedures that specify measurement
equipment and the process of measuring emissions during testing in 40
CFR part 1065. Part 1036, subpart E contains the process for recruiting
test vehicles, how to test over the shift day, how to evaluate the
data, what constitutes a valid test, and how to determine if an engine
family passes. Measurements may use either the general laboratory test
procedures or the field-testing procedures in 40 CFR part 1065, subpart
J. However, we are finalizing special calculations for bin 2 in 40 CFR
1036.530 that will supersede the brake-specific emission calculations
in 40 CFR part 1065. The test procedures require second-by-second
measurement of the following parameters:
Molar concentration of CO2 (ppm)
Molar concentration of NOX (ppm)
Molar concentration of HC (ppm)
Molar concentration of CO (ppm)
Concentration of PM (g/m\3\)
Exhaust flow rate (m\3\/s)
Mass emissions of CO2 and each regulated pollutant are
separately determined for each 300-second window and are binned based
on the normalized CO2 rate for each window.
Additionally, EPA agrees with commenters that the maximum allowable
engine coolant temperature at the start of the day should be raised to
40 degrees Celsius and we are finalizing this change in 40 CFR
1036.530. In the NPRM, we proposed 30 [deg]C which is 86 [deg]F. It is
possible that ambient temperatures in some regions of the United States
won't drop below this overnight. We are therefore finalizing 40 [deg]C
which is 104 [deg]F as this should ensure that high overnight ambient
temperatures do not prevent a manufacturer from testing a vehicle.
The standards described in Section III.C.2.iii are expressed in
units of g/hr for bin 1 and mg/hp-hr for bin 2. However, unlike most of
our exhaust standards, the hp-hr values for the off-cycle standards do
not refer to actual brake work. Rather, they refer to nominal
equivalent work calculated proportional to the CO2 emission
rate. Thus, in 40 CFR 1036.530 the NOX emissions (``e'') in
g/hp-hr are calculated as:
[GRAPHIC] [TIFF OMITTED] TR24JA23.000
The final requirements include a limited number of exclusions (six
total) in 40 CFR 1036.530(c)(3) that exclude some data from being
subject to the off-cycle standards. The first exclusion in 40 CFR
1036.530(c)(3)(i) is for data collected during periodic PEMS zero and
span drift checks or calibrations, where the emission analyzers and/or
flow meter are not available to measure emissions during that time and
these checks/calibrations are needed to ensure the robustness of the
data.
The second exclusion in 40 CFR 1036.530(c)(3)(ii) is for data
collected anytime the engine is off during the course of the shift day,
with modifications from proposal that (1) this exclusion does not
include engine off due to automated stop-start, and (2) specific
requirements for vehicles with stop-start technology. In the NPRM, we
proposed excluding data for vehicles with stop-start technology when
the engine was off and requested comment on the appropriateness of this
exclusion. We received comment suggesting provisions for vehicles
equipped with automated stop-start technology. After considering
comments, EPA has included in the final rule requirements applicable
when testing vehicles with automatic engine shutdown (AES) and/or stop-
start technology. Under the final requirements, the manufacturer shall
disable AES and/or stop-start if it is not tamper resistant as
described in 40 CFR 1036.415(g), 1036.420(c), and 1036.530(c)(3). If
stop-start is tamper resistant, the 1-Hz emission rate for all GHG and
criteria pollutants shall be set to zero when AES and/or stop-start is
active and the engine is off, and these data are included in the normal
windowing process (i.e., the engine-off data are not treated as
exclusions). If at the end of the shift day there are not 2,400 windows
in bin 1 for a vehicle with AES and/or stop-start technology, the
manufacturer must populate the bin with additional windows with the
emission rate for each GHG and criteria pollutant set to zero to
achieve exactly 2,400 idle bin windows. This process accounts for
manufacturers who implement a start/stop mode that cannot be overridden
and applies the windowing and binning process in a way that is similar
to the process applied to a conventionally idling vehicle.
The third exclusion in 40 CFR 1036.530(c)(3)(iii) is for data
collected during infrequent regeneration events. The data collected for
the test order may not collect enough operation to properly weight the
emissions rates during an infrequent regeneration event with emissions
that occur without an infrequent regeneration event.
The fourth exclusion in 40 CFR 1036.530(c)(3)(iv) is for data
collected when ambient temperatures are below 5 [deg]C (this aspect
includes some modifications from proposal), or when ambient
temperatures are above the altitude-based value determined using
Equation 40 CFR 1036.530-1. The colder temperatures can significantly
inhibit the engine's ability to maintain aftertreatment temperature
above the minimum operating temperature of the SCR catalyst while the
higher temperature conditions at altitude can limit the mass airflow
through the engine, which can adversely affect the engine's ability to
reduce engine out NOX through the use of exhaust gas
recirculation (EGR). In addition to affecting EGR, the air-fuel ratio
of the engine can decrease under high load, which can increase exhaust
temperatures above the conditions where the SCR catalyst is most
efficient at reducing NOX. However, we also do not want to
select temperature limits that overly exclude operation, such as
setting a cold temperature limit so high that it excludes important
initial cold start operation from all tests, or a number of return to
service events. These are important operational regimes, and the MAW
protocol is intended to capture emissions over the entire operation of
the vehicle. The final rule strikes an appropriate balance between
these considerations.
In the NPRM, we proposed excluding data when ambient temperatures
were below -7 [deg]C and requested comment on the appropriateness of
this exclusion. Several comments disagreed with the proposed low
temperature exclusion level and recommended a higher
[[Page 4348]]
temperature of 20 [deg]C as well as additional exemptions for coolant
and oil temperatures, and recommended low temperature exclusion
temperatures that ranged from 20 to 70 [deg]C. After considering
comments, we adjusted the final ambient temperature exclusion to 5
[deg]C. We have additionally incorporated a temperature-based
adjustment to the final numerical NOX standards, as
described in Section III.C.iii. However, we have not incorporated
exclusions based on coolant and oil temperatures. These changes are
supported by data recently generated from testing at SwRI with the EPA
Stage 3 engine at low temperatures over the CARB Southern Route Cycle
and Low Load Cycle. This testing consisted of operation of the engine
over the duty-cycle with the test cell ambient temperature set at 5
[deg]C with air flow moving over the aftertreatment system to simulate
the airflow over the aftertreatment during over the road operation. The
results indicated that there were cold ambient air temperature effects
on aftertreatment temperature that reduced NOX reduction
efficiency, which supports that the temperature should be increased.
With these changes, our analysis, as described in section III.C, shows
that the off-cycle standards are achievable for MY 2027 and later
engines down to 5 [deg]C, taking into account the temperature-based
adjustment to the final numerical standards. We have concerns about
whether the off-cycle standards could be met below 5 [deg]C after
taking a closer look at all data regarding real world effects and based
on this we are exempting data from operation below 5 [deg]C from being
subject to the standards.
The fifth exclusion in 40 CFR 1036.530(c)(3)(v) is for data
collected where the altitude is greater than 5,500 feet above sea level
for the same reasons as for the high temperatures at altitude
exclusion.
The sixth exclusion in 40 CFR 1036.530(c)(3)(vi) is for data
collected when any approved Auxiliary Emission Control Device (AECD)
for emergency vehicles are active because the engines are allowed to
exceed the emission standards while these AECDs are active.
To reduce the influence of environmental conditions on the accuracy
and precision of the PEMS for off-cycle in-use testing, we are adding
additional changes to those proposed in requirements in 40 CFR
1065.910(b). These requirements are to minimize the influence of
temperature, electromagnetic frequency, shock, and vibration on the
emissions measurement. If the design of the PEMS or the installation of
the PEMS does not minimize the influence of these environmental
conditions, the final requirements specify that the PEMS must be
installed in an environmental chamber during the off-cycle test to
minimize these effects.
iii. Off-Cycle Standards
For NOX, we are finalizing separate standards for
distinct modes of operation. To ensure that the duty-cycle
NOX standards and the off-cycle NOX standards are
set at the same relative stringency level, the bin 1 standard is
proportional to the Voluntary Idle standard discussed in Section
III.B.2.iv, and the bin 2 standard is proportional to a weighted
combination of the LLC standard discussed in Section III.B.2.iii and
the SET standard discussed in Section III.B.2.ii. For bin 1, the
NOX emission standard for all CI primary intended service
classes is 10.0 g/hr starting in model year 2027. For PM, HC and CO we
are not setting standards for bin 1 because the emissions from these
pollutants are very small under idle conditions and idle operation is
extensively covered by the SET, FTP, and LLC duty cycles discussed in
Section III.B.2. The combined NOX bin 2 standard is weighted
at 25 percent of the LLC standard and 75 percent of the SET standard,
reflecting the nominal flow difference between the two cycles. For HC,
the bin 2 standard is also set at values proportional to a 25 percent/
75 percent weighted combination of the LLC standard and the SET
standard.\288\ For PM and CO, the SET, FTP, and LLC standards are the
same numeric value, so bin 2 is proportional to that numeric standard.
The numerical values of the off-cycle standards for bin 2 are shown in
Table III-17.
---------------------------------------------------------------------------
\288\ See Preamble Section III.B.2 for the HC standards for the
SET and LLC.
---------------------------------------------------------------------------
The final numerical off-cycle bin 1 NOX standard reflect
a conformity factor of 1.0 times the Clean Idle standard discussed in
Section III.B.2.iv. The final numerical off-cycle bin 2 standards for
all pollutants reflect a conformity factor of 1.5 times the duty-cycle
standards set for the LLC and SET cycles discussed in Section
III.B.2.ii and Section III.B.2.iii. Additionally, as discussed in
Section III.B.2, the in-use NOX off-cycle standard for
Medium and Heavy HDE reflects an additional 15 mg/hp-hr NOX
allowance above the bin 2 standard. Similar to the duty cycle
standards, the off-cycle standards were set at a level that resulted in
at least 40 percent compliance margin for the EPA Stage 3 engine. We
requested and received comments on the appropriate scaling factors or
other approaches to setting off-cycle standards. After consideration of
the comments, we believe the final numerical standards are feasible and
appropriate for certification and in-use testing. We note that the
final standards are similar, but not identical to, the options proposed
in the NPRM. As with the duty cycle standards discussed in Preamble
Section III.B, the data from the EPA Stage 3 engine supported the most
stringent numeric standards we proposed under low-load operation and
the most stringent numeric standards we proposed for MY 2027 under high
load operation. More discussion of the feasibility of these standards
can be found in the following discussion and in Section III.C.3 and
Response to Comments Section 11.3.1.
Table III-17--Off-Cycle Bin 2 Standards
----------------------------------------------------------------------------------------------------------------
NOX (mg/hp-hr) HC (mg/hp-hr) PM (mg/hp-hr) CO (g/hp-hr)
----------------------------------------------------------------------------------------------------------------
58 \a\....................................................... 120 7.5 9
----------------------------------------------------------------------------------------------------------------
\a\ An interim NOX compliance allowance of 15 mg/hp-hr applies for any in-use testing of Medium HDE and Heavy
HDE. Manufacturers will add the compliance allowance to the NOX standard that applies for each duty cycle and
for off-cycle Bin 2, for both in-use field testing and laboratory testing as described in 40 CFR 1036, subpart
E. Note, the NOX compliance allowance doesn't apply to confirmatory testing described in 40 CFR 1036.235(c) or
selective enforcement audits described in 40 CFR part 1068.
In the proposal, we requested comment on the in-use test conditions
over which engines should be required to comply with the standard,
asking commentors to take into consideration any tradeoffs that broader
or narrower
[[Page 4349]]
conditions might have on the stringency of the standard we set. After
considering comments on low ambient air temperature and the available
data from the low-temperature Stage 3 testing at SwRI described in
section III.C.2.ii, we are also incorporating an adjustment to the
numerical off-cycle bin 1 and bin 2 standards for NOX as a
function of ambient air temperature below 25 [deg]C. The results
demonstrated higher NOX emissions at low temperatures,
indicating that standards should be numerically higher to account for
real-world temperature effects on the aftertreatment system. To
determine the magnitude of this adjustment, we calculated the increase
in the Stage 3 engine NOX emissions over the CARB Southern
Route Cycle at low temperature over the NOX emissions at 25
[deg]C. These values were linearly extrapolated to determine the
projected increase at 5 [deg]C versus 25 [deg]C. Table III-18 presents
the numerical value of each off-cycle bin 1 and bin 2 NOX
standard at both 25 [deg]C and 5 [deg]C.
Under the final requirements in 40 CFR 1036.104, the ambient
temperature adjustment is applied based on the average 1-Hz ambient air
temperature during the shift day for all data not excluded under 40 CFR
1036.530(c), calculated as the time-averaged temperature of all
included data points. If this average temperature is 25 [deg]C or
above, no adjustment to the standard is made. If the average
temperature is below 25 [deg]C, the applicable NOX standard
is calculated using the equations in Table 3 to paragraph (a)(3) of 40
CFR 1036.104 Table III-18 for the appropriate service class and bin.
Table III-18--Temperature Adjustments to the Off-Cycle NOX Standards
----------------------------------------------------------------------------------------------------------------
NOX NOX
standard standard
Service class Applicability Bin at 25 at 5 Applicable unit
[deg]C [deg]C
----------------------------------------------------------------------------------------------------------------
All............................... All.................. 1 10 \a\ 15 g/hr.
Light HDE......................... Certification & In- 2 58 \a\ 102 mg/hp-hr.
use.
Medium and Heavy HDE.............. Certification........ 2 58 \a\ 102 mg/hp-hr.
Medium and Heavy HDE.............. In-Use............... 2 \a\ 73 \a\ 117 mg/hp-hr.
----------------------------------------------------------------------------------------------------------------
\a\ The Bin 1 and Bin 2 ambient temperature adjustment and the NOX compliance allowance for in-use testing do
not scale with the FELFTPNOx.
3. Feasibility of the Diesel (Compression-Ignition) Off-Cycle Standards
i. Technologies
As a starting point for our determination of the appropriate
numeric levels of the off-cycle emission standards, we considered
whether manufacturers could meet the duty-cycle standard corresponding
to the type of engine operation included in a given bin,\289\ as
follows:
---------------------------------------------------------------------------
\289\ See preamble Section III.B.3 for details on EPA's
assessment of the feasibility of the duty-cycle standards.
---------------------------------------------------------------------------
Bin 1 operation is generally similar to operation at idle
and the lower speed portions of the LLC.
Bin 2 operation is generally similar to operation over the
LLC, the FTP and much of the SET.
An important question is whether the off-cycle standards would
require technology beyond what we are projecting would be necessary to
meet the duty-cycle standards. As described in this section, we do not
expect the off-cycle standards to require different technologies.
This is not to say that we expect manufacturers to be able to meet
these standards with no additional work. Rather, we project that the
off-cycle standards can be met primarily through additional effort to
calibrate the duty-cycle technologies to function properly over the
broader range of in-use conditions. We also recognize that
manufacturers can choose to include additional technology, if it
provided a less expensive or otherwise preferred option.
When we evaluated the technologies discussed in Section III.B.3.i
with emissions controls that were designed to cover a broad range of
operation, it was clear that we should set the off-cycle standards to
higher numerical values than the duty-cycle standards to take into
account the broader operations covered by the off-cycle test
procedures. Section III.C.3.ii explains how the technology and controls
performed when testing with the off-cycle test procedures over a broad
range of operation. The data presented in Section III.C.3.ii shows that
even though there are similarities in the operation between the duty
cycles (SET, FTP, and LLC) and the off-cycle bins 1 and 2, the broader
range of operation covered by the off-cycle test procedure results in a
broader range of emissions performance, which justifies setting the
numeric off-cycle standards higher than the corresponding duty cycle
standards for equivalent stringency. In addition to this, the off-cycle
test procedures and standards cover a broader range of ambient
temperature and pressure, which can also increase the emissions from
the engine as discussed in Section III.C.2.ii.
ii. Summary of Feasibility Analysis
To identify appropriate numerical levels for the off-cycle
standards, we evaluated the performance of the EPA Stage 3 engine in
the laboratory on five different cycles that were created from field
data of HD engines that cover a range of off-cycle operation. These
cycles are the CARB Southern Route Cycle, Grocery Delivery Truck Cycle,
Drayage Truck Cycle, Euro-VI ISC Cycle (EU ISC) and the Advanced
Collaborative Emissions Study (ACES) cycle. The CARB Southern Route
Cycle is predominantly highway operation with elevation changes
resulting in extended motoring sections followed by high power
operation. The Grocery Delivery Truck Cycle represents goods delivery
from regional warehouses to downtown and suburban supermarkets and
extended engine-off events characteristic of unloading events at
supermarkets. Drayage Truck Cycle includes near dock and local
operation of drayage trucks, with extended idle and creep operation.
Euro-VI ISC Cycle is modeled after Euro VI ISC route requirements with
a mix of 30 percent urban, 25 percent rural and 45 percent highway
operation. ACES Cycle is a 5-mode cycle developed as part of ACES
program. Chapter 3 of the RIA includes figures that show the engine
speed, engine torque and vehicle speed of the cycles.
The engine was initially calibrated to minimize NOX
emissions for the dynamometer duty cycles (SET, FTP, and LLC). It was
then further calibrated to achieve more optimal performance over off-
cycle operation. The test results shown in Table III-19 provide a
reasonable basis for evaluating the feasibility of controlling off-
cycle emissions to a useful life of 435,000 miles and 800,000 miles.
Additionally,
[[Page 4350]]
the engine tested did not include the SCR catalyst volume that is
included in our cost analysis and that we determined should enable
lower bin 2 NOX emissions, further supporting that the final
standards are feasible. Additionally, the 800,000 mile aged
aftertreatment was tested over the CARB Southern Route Cycle with an
ambient temperature between 2 [deg]C and 9 [deg]C (6.8 [deg]C average),
the average of which is slightly above the 5 [deg]C minimum ambient
temperature that the final requirements specify as the level below
which test data are excluded.\290\ The summary of the results is in
Chapter 3 of the RIA. For Light HDE standards, we looked at the data at
the equivalent of 435,000 miles.\291\ For the Medium and Heavy HDE
standards we looked at the data at the equivalent of 800,000
miles.\292\
---------------------------------------------------------------------------
\290\ The low ambient temperature exclusion was raised from the
proposed level of -7 [deg]C to 5 [deg]C, since engines can continue
to use EGR to reduce NOX without the use of an EGR cooler
bypass at and above 5 [deg]C. See RIA Chapter 3.1.1.2.2 for a
summary of data from the EPA Stage 3 engine with three different
idle calibrations.
\291\ See Section III.B.3.ii for an explanation on why we
determined data at the equivalent of 435,000 miles was appropriate
for determining the feasibility of the Light HDE standards.
\292\ Similar to our reasoning in Section III.B.3.ii for using
the interpolated data at the equivalent of 650,000 miles to
determine the feasibility of the duty cycle standards for Medium and
Heavy HDE, we determined the data at the equivalent of 800,000 was
appropriate for determining the feasibility of the Medium and Heavy
HDE off-cycle standards. The one difference is that emission data
was not collected at the equivalent of 600,000 miles. Therefore, we
used the data at the equivalent of 800,000 miles (rather than
assuming the emissions performance changed linearly and
interpolating the emissions from the data at the equivalent of
435,000 and 800,000 miles) to determine the emissions performance at
the equivalent of 650,000 miles. We think it's appropriate to use
the data at the equivalent of 800,000 miles (rather than the
interpolated data at the equivalent of 650,000 miles) to account for
uncertainties in real world performance, particularly given the
significant increases in useful life, decreases in the numeric
levels of the standards, and the advanced nature of the
technologies.
Table III-19--EPA Stage 3 NOX Emissions Off-Cycle Operation Without Adjustments for Crankcase Emissions
--------------------------------------------------------------------------------------------------------------------------------------------------------
CARB southern Grocery deliv.
Equivalent miles, ambient T ([deg]C) Bin No. route cycle cycle ACES EU ISC Drayage
--------------------------------------------------------------------------------------------------------------------------------------------------------
435,000, 25 [deg]C........................ 1 (g/hr).................... 0.7 1.0 0.9 0.4 0.3
2 (mg/hp-hr)................ 32 21 20 31 19
800,000, 25 [deg]C........................ 1 (g/hr).................... 0.7 3.3 1.5 0.4 1.1
2 (mg/hp-hr)................ 47 32 34 32 28
---------------------------------------------------------------
800,000, 2 to 9 [deg]C.................... 1 (g/hr).................... 1.4 Not tested
---------------------------------------------------------------
2 (mg/hp-hr)................ 87 Not tested
--------------------------------------------------------------------------------------------------------------------------------------------------------
a. Bin 1 Evaluation
Bin 1 includes the idle operation and some of the lower speed
operation that occurs during the FTP and LLC. However, it also includes
other types of low-load operation observed with in-use vehicles, such
as operation involving longer idle times than occur in the LLC. To
ensure that the bin 1 standard is feasible, we set the idle bin
standard at the level projected to be achievable engine-out with
exhaust temperatures below the aftertreatment light-off temperature. As
can be seen from the results in Table III-19, the EPA Stage 3 engine
performed well below the bin 1 NOX standards. The summary of
the results is located in Chapter 3 of the RIA.
For bin 1 we are finalizing NOX standard at a level
above what we have demonstrated because there are conditions in the
real world that may prevent the emissions control technology from being
as effective as demonstrated with the EPA Stage 3 engine. For example,
under extended idle operation the EGR rate may need to be reduced to
maintain engine durability. Under extended idle operation with cold
ambient temperatures, the aftertreatment system can lose NOX
reduction efficiency which can also increase NOX emissions.
Taking this under consideration, as well as other factors, we believe
that the final bin 1 NOX standard in Table III-17 is the
lowest achievable standard in MY 2027.
b. Bin 2 Evaluations
As can be seen see from the results in Table III-19, the
NOX emissions from the Stage 3 engine in bin 2 were below
the final off-cycle standards for each of the off-cycle duty-cycles.
The HC and CO emissions measured for each of these off-cycle duty
cycles were well below the final off-cycle standards for bin 2. PM
emissions were not measured during the off-cycle tests, but based on
the effectiveness of DPFs over all engine operation as seen with the
SET, FTP, and LLC, our assessment is that the final PM standards in Bin
2 are feasible. The summary of the results is located in Chapter 3 of
the RIA.
For bin 2, all the 25 [deg]C off-cycle duty cycles at a full useful
life of 800,000 miles had emission results below the NOX
certification standard of 58 mg/hp-hr shown in Table III-19.
Additionally, the CARB Southern Route Cycle run at ambient temperatures
under 10 [deg]C had emission results below the Heavy HDE NOX
in-use off-cycle standard of 106 mg/hp-hr which is the standard at 10
[deg]C as determined from Equation 40 CFR 1036.104-2. While this cycle
was run at temperatures above the minimum ambient temperature exclusion
limit of 5 [deg]C that we are finalizing, we expect actual HDIUT
testing to be less severe than the demonstration. Nonetheless, since
the results of the low ambient temperature testing demonstrated higher
NOX emissions at low temperatures, as shown in Table III-19,
we have finalized standards that are numerically higher at lower
temperatures to account for real-world temperature effects on the
aftertreatment system.
In the NPRM, we requested comment on the numerical values of the
off-cycle standards, as well as the overall structure of the off-cycle
program. We received comments recommending both lower and higher
numerical standards than were proposed. After considering comments, we
believe the off-cycle standards that we are finalizing are appropriate
and feasible values. See Response to Comments Section 11.3.1 for
further details on these comments and EPA's response to these comments.
4. Compliance and Flexibilities for Off-Cycle Standards
Given the similarities of the off-cycle standards and test
procedures to the current NTE requirements that we are
[[Page 4351]]
replacing starting in MY 2027, we evaluated the appropriateness of
applying the current NTE compliance provisions to the off-cycle
standards we are finalizing and determined which final compliance
requirements and flexibilities are applicable to the new final off-
cycle standards, as discussed immediately below.
i. Relation of Off-Cycle Standards To Defeat Devices
CAA section 203 prohibits bypassing or rendering inoperative a
certified engine's emission controls. When the engine is designed or
modified to do this, the engine is said to have a defeat device. With
today's engines, the greatest risks with respect to defeat devices
involve manipulation of the engine's electronic controls. EPA refers to
an element of design that manipulates emission controls as an Auxiliary
Emission Control Device (AECD).\293\ Unless explicitly permitted by
EPA, AECDs that reduce the effectiveness of emission control systems
under conditions which may reasonably be expected to be encountered in
normal vehicle operation and use are prohibited as defeat devices under
current 40 CFR 86.004-2.
---------------------------------------------------------------------------
\293\ 40 CFR 86.082-2 defines Auxiliary Emission Control Device
(AECD) to mean ``any element of design which senses temperature,
vehicle speed, engine RPM, transmission gear, manifold vacuum, or
any other parameter for the purpose of activating, modulating,
delaying, or deactivating the operation of any part of the emission
control system.''
---------------------------------------------------------------------------
For certification, EPA requires manufacturers to identify and
describe all AECDs.\294\ For any AECD that reduces the effectiveness of
the emission control system under conditions which may reasonably be
expected to be encountered in normal vehicle operation and use,
manufacturers must provide a detailed justification.\295\ We are
migrating the definition of defeat device from 40 CFR 86.004-2 to 40
CFR 1036.115(h) and clarifying that an AECD is not a defeat device if
such conditions are substantially included in the applicable procedure
for duty-cycle testing as described in 40 CFR 1036, subpart F. Such
AECDs are not treated as defeat devices because the manufacturer shows
that their engines are able to meet standards during duty-cycle testing
while the AECD is active. The AECD might reduce the effectiveness of
emission controls, but not so much that the engine fails to meet the
standards that apply.
---------------------------------------------------------------------------
\294\ See 40 CFR 86.094-21(b)(1)(i)(A).
\295\ See definition of ``defeat device'' in 40 CFR 86.004-2.
---------------------------------------------------------------------------
We do not extend this same treatment to off-cycle testing, for two
related reasons. First, we can have no assurance that the AECD is
adequately exercised during any off-cycle operation to support the
conclusion that the engine will consistently meet emission standards
over all off-cycle operation. Second, off-cycle testing may involve
operation over an infinite combination of engine speeds and loads, so
excluding AECDs from consideration as defeat devices during off-cycle
testing would make it practically impossible to conclude that an engine
has a defeat device.
If an engine meets duty-cycle standards and the engine has no
defeat devices, we should be able to expect engines to achieve a
comparable level of emission control for engine operation that is
different than what is represented by the certification duty cycles.
The off-cycle standards and measurement procedures allow for a modest
increase in emissions for operation that is different than the duty
cycle, but manufacturers may not change emission controls to increase
emissions to the off-cycle standard if those controls were needed to
meet the duty-cycle standards. The finalized off-cycle standards are
set at a level that is feasible under all operating conditions, so we
expect that under much of the engine operation the emissions are well
below the final off-cycle standards.
ii. Heavy-Duty In-Use Testing Program
Under the current manufacturer-run heavy-duty in-use testing
(HDIUT) program, EPA annually selects engine families to evaluate
whether engines are meeting current emissions standards. Once we submit
a test order to the manufacturer to initiate testing, it must contact
customers to recruit vehicles that use an engine from the selected
engine family. The manufacturer generally selects five unique vehicles
that have a good maintenance history, no malfunction indicators on, and
are within the engine's regulatory useful life for the requested engine
family. The tests require use of portable emissions measurement systems
(PEMS) that meet the requirements of 40 CFR part 1065, subpart J.
Manufacturers collect data from the selected vehicles over the course
of a day while they are used for their normal work and operated by a
regular driver, and then submit the data to EPA. Compliance is
currently evaluated with respect to the NTE standards.
With some modifications from proposal, we are continuing the HDIUT
program, with compliance with respect to the new off-cycle standards
and test procedures added to the program beginning with MY 2027
engines. As proposed, we are not carrying forward the Phase 2 HDIUT
requirements in 40 CFR 86.1915 once the NTE phases out after MY 2026.
Under the current NTE based off-cycle test program, if a manufacturer
is required to test ten engines under Phase 1 testing and less than
eight fully comply with the vehicle pass criteria in 40 CFR 86.1912, we
could require the manufacturer to initiate Phase 2 HDIUT testing which
would require manufacturers to test an additional 10 engines. After
consideration of comments, we are generally finalizing our overall long
term HDIUT program's engine testing steps and pass/fail criteria as
proposed; however, EPA believes that an interim approach in the initial
two years of the program is appropriate, as manufacturers transition to
the final standards, test procedures, and requirements, while still
providing overall compliance assurance during that transition. More
specifically, we are finalizing that compliance with the off-cycle
standards would be determined by testing a maximum of fifteen engines
for MYs 2027 and MY 2028 under the interim provisions, and ten engines
for MYs 2029 and later. As noted in the proposal, the testing of a
maximum of ten engines was the original limit under Phase 1 HDIUT
testing in 40 CFR 86.1915. Similar to the current Phase 1 HDIUT
requirements in 40 CFR 86.1912, the finalized 40 CFR 1036.425 and
finalized interim provision in 40 CFR 1036.150(z) require initially
testing five engines. Various outcomes are possible based on the
observed number of vehicle passes or failures from manufacturer-run in-
use testing, as well as other supplemental information. Under the
interim provisions for MYs 2027 and 2028, if four of the first test
vehicles meet the off-cycle standards, testing stops, and no other
action is required of the manufacturer for that diesel engine family.
For MYs 2029 and later, if five of the first test vehicles meet the
off-cycle standards, testing stops, and no other action is required of
the manufacturer for that diesel engine family. For MYs 2027 and 2028,
if two of those engines do not comply fully with the off-cycle bin
standards, the manufacturer would then test five additional engines for
a total of ten. For MYs 2029 and later, if one of those engines does
not comply fully with the off-cycle bin standards, the manufacturer
would then test a sixth engine. For MYs 2027 and 2028, if eight of the
ten engines tested pass, testing stops, and no other action is required
of the manufacturer for that diesel engine family under the program for
that model
[[Page 4352]]
year. For MYs 2029 and later, if five of the six engines tested pass,
testing stops, and no other action is required of the manufacturer for
that diesel engine family under the program for that model year. For
MYs 2027 and 2028, if three or more of the first ten engines tested do
not pass, the manufacturer may test up to five additional engines until
a maximum of fifteen engines have been tested. For MYs 2029 and later,
when two or more of the first six engines tested do not pass, the
manufacturer must test four additional engines until a total of ten
engines have been tested. If the arithmetic mean of the emissions from
the ten, or up to fifteen under the interim provisions, engine tests
determined in Sec. 1036.530(g), or Sec. 1036.150(z) under the interim
provisions, is at or below the off-cycle standard for each pollutant,
the engine family passes and no other action is required of the
manufacturer for that diesel engine family. If the arithmetic mean of
the emissions from the ten, or up to fifteen under the interim
provisions, engines for either of the two bins for any of the
pollutants is above the respective off-cycle bin standard, the engine
family fails and the manufacturer must join EPA in follow-up
discussions to determine whether any further testing, investigations,
data submissions, or other actions may be warranted. Under the final
requirements, the manufacturer may accept a fail result for the engine
family and discontinue testing at any point in the sequence of testing
the specified number of engines.
We received comment on the elimination of Phase 2 testing. See
Response to Comment Section 11.5.1 for further information on these
comments and EPA's response to these comments. As noted in the
preceding paragraphs, we are finalizing elimination of Phase 2 testing.
However, we also are clarifying what happens when an engine family
fails under the final program. In such a case, three outcomes are
possible. First, we may ultimately decide not to take further action if
no nonconformity is indicated after a thorough evaluation of the causes
or conditions that caused vehicles in the engine family to fail the
off-cycle standards, and a review of any other supplemental information
obtained separately by EPA or submitted by the manufacturer shows that
no significant nonconformity exists. Testing would then stop, and no
other action would be required of the manufacturer for that diesel
engine family under the program for that year. Second, we may seek some
form of remedial action from the manufacturer based on our evaluation
of the test results and review of other supplemental information.
Third, and finally, in situations where a significant nonconformity is
observed during testing, we may order a recall action for the diesel
engine family in question if the manufacturer does not voluntarily
initiate an acceptable remedial action.
In the NPRM, we proposed allowing manufacturers to test a minimum
of 2 engines using PEMS, in response to a test order program, provided
they measure, and report in-use data collected from the engine's on-
board NOX measurement system. EPA received comments
expressing concerns on the feasibility of this alternate in-use testing
option. Given meaningful uncertainties in whether technological
advancement of measurement capabilities of these sensors will occur by
MY 2027, at this time, EPA is not including the proposed option in 40
CFR 1036.405(g) and not finalizing this alternative test program option
in this action. The final in-use option for manufacturers to show
compliance with the off-cycle standard will require the use of
currently available PEMS to measure criteria pollutant emissions, with
the sampling and measurement of emission concentrations in a manner
similar to the current NTE in-use test program as described in 40 CFR
part 1036, subpart E, and Section III.C of this preamble. See Response
to Comment Section 11.5.3 for further information on these comments and
EPA's response to these comments.
In the NPRM, we proposed to not carry forward the provision in 40
CFR 86.1908(a)(6) that considers an engine misfueled if operated on a
biodiesel fuel blend that is either not listed as allowed or otherwise
indicated to be an unacceptable fuel in the vehicle's owner or operator
manual. We also proposed in 40 CFR 1036.415(c)(1) to allow vehicles to
be tested for compliance with the new off-cycle standards on any
commercially available biodiesel fuel blend that meets the
specifications for ASTM D975 or ASTM D7467.
We received comments on these proposed requirements. After
considering the comments, we have altered provisions in the final rule
from what was proposed. EPA agrees with the commenters' recommendation
to restrict in-use off-cycle standards testing on vehicles that have
been fueled with biodiesel to those that are either expressly allowed
in the vehicle's owner or operator manual or not otherwise indicated as
an unacceptable fuel in the vehicle's owner or operator manual or in
the engine manufacturer's published fuel recommendations. EPA believes,
as explained in section IV.H of this preamble, that data show biodiesel
is compliant with ASTM D975, D7467 and D6751, that the occurrence of
metal contamination in the fuel pool is extremely low, and that the
metal content of biodiesel is low. However, EPA understands that
manufacturers have little control over the quality of fuel that their
engines will encounter over years of in-use operation.\296\ To address
uncertainties, EPA is modifying the proposed approach to in-use off-
cycle standards testing and will allow manufacturers to continue to
exempt engines from in-use off-cycle standards testing if the engine is
being operated on biofuel that exceeds the manufacturers maximum
allowable biodiesel percentage usable in their engines, as specified in
the engine owner's manual. See 40 CFR 1036.415(c)(1).
---------------------------------------------------------------------------
\296\ At this time, as explained in the proposed rule, EPA did
not propose and is not taking final action to regulate biodiesel
blend metal content because the available data does not indicate
that there is widespread off-specification biodiesel blend stock or
biodiesel blends in the marketplace. EPA also notes that the request
to set a maximum nationwide biodiesel percentage of 20 percent is
outside the scope of this final rule.
---------------------------------------------------------------------------
EPA requested comment on a process for a manufacturer to receive
EPA approval to exempt test results from in-use off-cycle standards
testing from being considered for potential recall if an engine
manufacturer can show that the vehicle was historically fueled with
biodiesel blends whose B100 blendstock did not meet the ASTM D6751-20a
limit for Na, K, Ca, and/or Mg metal (metals which are a byproduct of
biodiesel production) or contaminated petroleum based fuels (i.e. if
the manufacturer can show that the vehicle was misfueled), and the
manufacturer can show that misfueling lead to degradation of the
emission control system performance. 40 CFR 1068.505 describes how
recall requirements apply for engines that have been properly
maintained and used. Given the risk of metal contamination from
biofuels and in some rare cases petroleum derived fuels, EPA will be
willing to engage with any information manufacturers can share to
demonstrate that the fueling history caused an engine to be
noncompliant based on improper maintenance or use. It is envisioned
that this engagement would include submission by the manufacturer of a
comparison of the degraded emission control system to a representative
compliant system of similar miles with respect to content of the
contaminant, including an analysis of the level of the poisoning agents
on the catalysts in the engine's aftertreatment system. This
[[Page 4353]]
process addresses concerns expressed by a commentor who stated that it
would be difficult if not impossible for a manufacturer to provide
``proof of source'' of the fuel contamination that led to the
degradation in catalyst performance. This clarifies that the
manufacturer must only determine the amount of poisoning agent present
versus a baseline aftertreatment system.
In the NPRM, we requested comment on the need to measure PM
emissions during in-use off-cycle testing of engines that comply with
MY 2027 or later standards if they are equipped with a DPF. PEMS
measurement is more complicated and time-consuming for PM measurements
than for gaseous pollutants such as NOX and eliminating it
for some or all of in-use off-cycle standards testing would provide
significant cost savings. We received comments both in support of and
in opposition to continuing to require measurement of PM during in-use
off-cycle standards testing. After considering these comments, EPA
believes that historic test results from the manufacturer run in-use
test program indicate that there is not a PM compliance problem for
properly maintained engines. Additionally, we believe that removing the
requirement for in-use off-cycle PM standards testing will not lead
manufacturers to stop using wall flow DPF technology to meet the PM
standards. Therefore, EPA is not including the proposed requirement for
manufacturers to measure PM in the final 40 CFR 1036.415(d)(1) but is
modifying that requirement from proposal to include a final provision
in this paragraph that EPA may request PM measurement and that
manufacturers must provide that measurement if EPA requests it.
Generally, EPA expects that test orders issued by EPA under 40 CFR
1036.405 will not include a requirement to measure PM.
Furthermore, EPA received comments on the subject of the need to
measure NMHC emissions during in-use off-cycle testing of engines that
comply with MY 2027 or later standards. After considering comments, EPA
believes that historic test results from the manufacturer run in-use
test program indicate that there is not an NMHC compliance problem for
properly maintained engines. EPA is not including the proposed
requirement for manufacturers to measure NMHC in the final 40 CFR
1036.415(d)(1) but is modifying that requirement from proposal to
include a provision in this paragraph that EPA may request NMHC
measurement and that manufacturers must provide that measurement if EPA
requests it. Generally, EPA expects that test orders issued by EPA
under 40 CFR 1036.405 will not include a requirement to measure NMHC.
See Response to Comment Section 11.5.5 for further information on these
comments and EPA's response to comments on the subject of in-use off-
cycle standards PM and NMHC testing.
iii. PEMS Accuracy Margin
EPA worked with engine manufacturers on a joint test program to
establish measurement allowance values to account for the measurement
uncertainty associated with in-use testing in the 2007-time frame for
gaseous emissions and the 2010-time frame for PM emissions to support
NTE in-use testing.\297\ \298\ \299\ PEMS measurement allowance values
in 40 CFR 86.1912 are 0.01 g/hp-hr for HC, 0.25 g/hp-hr for CO, 0.15 g/
hp-hr for NOX, and 0.006 g/hp-hr for PM. We are maintaining
the same values for HC, CO, and PM in this rulemaking. For
NOX we are finalizing an off-cycle NOX accuracy
margin (formerly known as measurement allowance) that is 5 percent of
the off-cycle standard for a given bin. This final accuracy margin is
supported by PEMS accuracy margin work at SwRI. The SwRI PEMS accuracy
margin testing was done on the Stage 3 engine, which was tested over
five field cycles with three different commercially available PEMS.
EPA's conclusion after assessing the results of that study, was that
accuracy margins set at 0.4 g/hr for bin 1 and 5 mg/hp-hr for bin 2
were appropriate.
---------------------------------------------------------------------------
\297\ Feist, M.D.; Sharp, C.A; Mason, R.L.; and Buckingham, J.P.
Determination of PEMS Measurement Allowances for Gaseous Emissions
Regulated Under the Heavy-Duty Diesel Engine In-Use Testing Program.
SwRI 12024, April 2007.
\298\ Feist, M.D.; Mason, R.L.; and Buckingham, J.P. Additional
Analyses of the Monte Carlo Model Developed for the Determination of
PEMS Measurement Allowances for Gaseous Emissions Regulated Under
the Heavy-Duty Diesel Engine In-Use Testing Program. SwRI[supreg]
12859. July 2007.
\299\ Khalek, I.A.; Bougher, T.L.; Mason, R.L.; and Buckingham,
J.P. PM-PEMS Measurement Allowance Determination. SwRI Project
03.14936.12. June 2010.
---------------------------------------------------------------------------
The accuracy margins we are finalizing differ from the 10 percent
of the standard margin proposed in the NPRM, which was based on an
earlier study by JRC. This SwRI PEMS accuracy margin study was on-going
at the time the NPRM was published, and the results were only available
post-NPRM publication.\300\ However, the NPRM did note that we would
consider the results of the SwRI PEMS study when they became available,
and that the final off-cycle bin NOX standards could be
higher or lower than what we proposed. EPA requested and received
comments on the value of the PEMS accuracy margin for NOX;
some commenters encouraged EPA to account for the SwRI PEMS accuracy
work that was carried out on the Stage 3 engine. We initially planned
to consider the results of this work and this was further supported
through recommendations by some commentors; thus, we believe that
incorporating the results of the latest study to determine an off-cycle
NOX accuracy margin is appropriate. The SwRI PEMS study is
further discussed in RIA Chapter 2. The study consisted of testing the
Stage 3 engine with three commercially available PEMS units over 19
different tests. These tests were 6 to 9 hours long, covering a wide
range of field operation. In addition, the Stage 3 engine was tested in
three different configurations to cover the range of emissions levels
expected from an engine both meeting and failing the final standards.
We believe, based on this robust data set that was evaluating using the
finalized test procedures, the SwRI study provides a more accurate
assessment of PEMS measurement uncertainty from field testing of heavy-
duty engines than what was determined from the JRC study that we relied
on in the proposal for the proposed 10 percent margin. See Response to
Comment Section 11.6 for further information on these comments and
EPA's response to these comments.
---------------------------------------------------------------------------
\300\ The data and the results from the study were added to the
public docket prior to the signing of the final rule.
---------------------------------------------------------------------------
It should be noted that our off-cycle test procedures already
include a linear zero and span drift correction over at least the shift
day, and we are finalizing requirements for at least hourly zero drift
checks over the course of the shift day on purified air. We believe
that the addition of these checks and the additional improvements we
implemented helped facilitate a measurement error that is lower than
the analytically derived JRC value of 10 percent.\301\
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\301\ Giechaskiel B., Valverde V., Clairotte M. 2020 Assessment
of Portable Emissions Measurement Systems (PEMS) Measurement
Uncertainty. JRC124017, EUR 30591 EN. https://publications.europa.eu/en/publications.
---------------------------------------------------------------------------
We are updating 40 CFR 1065.935 to require hourly zeroing of the
PEMS analyzers using purified air for all analyzers. We are also
updating the drift limits for NOX analyzers to improve data
quality. Specifically, for NOX analyzers, we are requiring
an hourly or more frequent zero verification limit of 2.5 ppm, a zero-
drift limit over the entire shift day of 10 ppm, and a span drift limit
between the beginning and end of the shift day or more frequent span
verification(s) of 4 percent of the
[[Page 4354]]
measured span value. In the NPRM, we requested comment on the test
procedure updates in 40 CFR 1065.935 and any changes that would reduce
the PEMS measurement uncertainty. We received no comments on this topic
other than a few minor edits and are finalizing these updates with
minor edits for clarification.
iv. Demonstrating Off-Cycle Standards for Certification
Consistent with current certification requirements in 40 CFR
86.007-21(p)(1), we are finalizing a new paragraph in 40 CFR
1036.205(p) that requires manufacturers to provide a statement in their
application for certification that their engine complies with the off-
cycle standards, along with testing or other information to support
that conclusion. We are finalizing this provision as proposed.
D. Summary of Spark-Ignition HDE Exhaust Emission Standards and Test
Procedures
This section summarizes the exhaust emission standards, test
procedures, and other requirements and flexibilities we are finalizing
for certain spark-ignition (SI) heavy-duty engines. The exhaust
emission provisions in this section apply for SI engines installed in
vehicles above 14,000 lb GVWR and incomplete vehicles at or below
14,000 lb GVWR, but do not include engines voluntarily certified to or
installed in vehicles subject to 40 CFR part 86, subpart S.
As described in this Section III.D, Spark-ignition HDE
certification will continue to be based on emission performance in lab-
based engine dynamometer testing, which will include a new SET duty
cycle to address high load operation. High load temperature protection
and idle emission control requirements are also added to supplement our
current FTP and new SET duty cycles. We are also lengthening the useful
life and emissions-related warranty periods for all heavy-duty engines,
including Spark-ignition HDE, as detailed in Sections IV.A and IV.B.1
of this preamble.
The final exhaust emission standards in 40 CFR 1037.104 apply
starting in MY 2027. This final rule includes new standards over the
FTP duty cycle currently used for certification, as well as new
standards over the SET duty cycle to ensure manufacturers of Spark-
ignition HDE are designing their engines to address emissions in during
operation that is not covered by the FTP. The new standards are shown
in Table III-20.
Table III-20--Final Duty Cycle Emission Standards for Spark-Ignition HDE
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Model year 2026 and earlier \a\ Model year 2027 and later
-------------------------------------------------------------------------------------------------------------------------------
Duty cycle NOX (mg/hp- NOX (mg/hp-
hr) HC (mg/hp-hr) PM (mg/hp-hr) CO (g/hp-hr) hr) HC (mg/hp-hr) PM (mg/hp-hr) CO (g/hp-hr)
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
SET............................................................. .............. .............. .............. .............. 35 60 5 14.4
FTP............................................................. 200 140 10 14.4 35 60 5 6.0
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
\a\ Current emission standards for NOX, HC, and PM were converted from g/hp-hr to mg/hp-hr to compare with the final standards.
Our proposal included two options of fuel-neutral standards that
applied the same numerical standards across all primary intended
service classes. The proposed NOX and PM standards for the
SET and FTP duty cycles were based on the emission performance of
technologies evaluated in our HD CI engine technology demonstration
program.\302\ We based the proposed SET and FTP standards for HC and CO
on HD SI engine performance.
---------------------------------------------------------------------------
\302\ Our assessment of the projected technology package for
compression-ignition engines is based on both CARB's and EPA's
technology demonstration programs. See Section III.B for a
description of those technologies and test programs.
---------------------------------------------------------------------------
Three organizations specifically expressed support for adopting the
standards of proposed Option 1 for Spark-ignition HDE. The final
standards are based largely on the emission levels of proposed Option
1, with some revisions to account for a single-step program, starting
in MY 2027. Some organizations commented that the proposed SI standards
were challenging enough to need the flexibility of ABT for HC and CO.
Consistent with the proposal for this rule, we are finalizing an ABT
program for NOX credits only and are discontinuing the
current options for manufacturers to generate HC and PM credits. We did
not request comment on and are not finalizing an option for
manufacturers to generate credits for CO. See Section IV.G of this
preamble and section 12 of the Response to Comments document for more
information on the final ABT program.
We are remaining generally consistent with a fuel neutral approach
in the final SET and FTP standards, with the exception of CO for Spark-
ignition HDE over the new SET duty cycle. We expand on our rationale
for this deviation from fuel neutrality in Section III.D.1 where we
also describe our rationale for the final program, including a summary
of the feasibility demonstration, available data, and comments
received.
After considering comments, we are revising three other proposed
provisions for Spark-ignition HDE as described in Section . Two new
requirements in 40 CFR 1036.115(j) focus on ensuring catalyst
efficiency at low loads and proper thermal management at high loads. We
are finalizing, with additional clarification, a new OBD flexibility
for ``sister vehicles''. We did not propose and are not finalizing
separate off-cycle standards, manufacturer-run in-use testing
requirements, or a low-load duty cycle for Spark-ignition HDE at this
time.\303\
---------------------------------------------------------------------------
\303\ See section 3 of the Response to Comments document for
more information.
---------------------------------------------------------------------------
The proposed rule provided an extensive discussion of the rationale
and information supporting the proposed standards (87 FR 17479, March
28, 2022). The RIA includes additional information related to the range
of technologies to control criteria emissions, background on applicable
test procedures, and the full feasibility analysis for Spark-ignition
HDE. See also section 3 of the Response to Comments for a detailed
discussion of the comments and how they have informed this final rule.
1. Basis of the Final Exhaust Emission Standards and Test Procedures
EPA conducted a program with SwRI to better understand the
emissions performance limitations of current heavy-duty SI engines as
well as investigate the feasibility of advanced three-way catalyst
aftertreatment and technologies and strategies to meet our proposed
exhaust emission standards.\304\ Our demonstration included the use of
advanced catalyst
[[Page 4355]]
technologies artificially aged to the equivalent of 250,000 miles and
engine downspeeding. Our feasibility analyses for the exhaust emission
standards are based on the SwRI demonstration program. Feasibility of
the FTP standards is further supported by compliance data submitted by
manufacturers for the 2019 model year. We also support the feasibility
of the SET standards using engine fuel mapping data from a test program
performed by the agency as part of the HD GHG Phase 2 rulemaking. See
Chapter 3.2 of the RIA for more details related to the SwRI
demonstration program and the two supporting datasets.
---------------------------------------------------------------------------
\304\ Ross, M. (2022). Heavy-Duty Gasoline Engine Low
NOX Demonstration. Southwest Research Institute. Final
Report EPA Contract 68HERC20D0014.
---------------------------------------------------------------------------
Results from our SI HDE technology demonstration program (see Table
III-21 and Table III-22) show that the NOX standards based
on our CI engine feasibility analysis are also feasible for SI HDEs
over the SET and FTP duty cycles. The NOX standard was
achieved in this test program by implementing an advanced catalyst with
minor catalyst system design changes, and NOX levels were
further improved with engine down-speeding. The emission control
strategies that we evaluated did not specifically target PM emissions,
but we note that PM emissions remained low in our demonstration. We
project SI HDE manufacturers will maintain near-zero PM levels with
limited effort. The following sections discuss the feasibility of the
HC and CO standards over each of the duty cycles and the basis for our
final numeric standards' levels.
i. Federal Test Procedure and Standards for Spark-Ignition HDE
After considering comments, we are finalizing FTP standards that
differ from our proposed options for Spark-ignition HDE. We are
finalizing standards of 35 mg/hp-hr NOX, 5 mg/hp-hr PM, 60
mg/hp-hr HC, and 6.0 g/hp-hr CO over the FTP duty cycle in a single
step for MY 2027 and later engines. The NOX and HC standards
match the MY 2027 step of proposed Option 1; the PM and CO standards
match the MY 2031 step of Option 1. All of these standards were
demonstrated to be technologically feasible in EPA's SI engine test
program.
As shown in Table III-21, use of advanced catalysts provided
NOX emission levels over the FTP duty cycle well below
today's standards and below the certification levels of some of the
best performing engines certified in recent years.\305\ Engine down-
speeding further decreased CO emissions while maintaining
NOX, NMHC, and PM control. Engine down-speeding also
resulted in a small improvement in fuel consumption over the FTP duty
cycle, with fuel consumption being reduced from 0.46 to 0.45 lb/hp-hr.
See Chapter 3.2.3 of the RIA for an expanded description of the test
program and results.
---------------------------------------------------------------------------
\305\ As presented in Chapter 3.2 of the RIA, MY 2019 gasoline-
fueled HD SI engine certification results included NOX
levels ranging from 40 to 240 mg/hp-hr at a useful life of 110,000
miles. MY 2019-2021 alternative-fueled (CNG, LPG) HD SI engine
certification results included NOx levels ranging from 6 to 70 mg/
hp-hr at the same useful life.
Table III-21--Exhaust Emission Results From FTP Duty Cycle Testing in the HD SI Technology Demonstration
----------------------------------------------------------------------------------------------------------------
NOX (mg/hp-
hr) PM (mg/hp-hr) HC (mg/hp-hr) CO (g/hp-hr)
----------------------------------------------------------------------------------------------------------------
Current Standards MY 2026 and earlier........... 200 10 140 14.4
Final Standards MY 2027 and later............... 35 5 60 6
Test Program Base Engine with Advanced Catalyst 19 4.8 32 4.9
\a\............................................
Test Program Down-sped Engine with Advanced 18 4.5 35 0.25
Catalyst \b\...................................
----------------------------------------------------------------------------------------------------------------
\a\ Base engine's manufacturer-stated maximum test speed is 4715 RPM; advanced catalyst aged to 250,000 miles.
\b\ Down-sped engine's maximum test speed lowered to 4000 RPM; advanced catalyst aged to 250,000 miles.
All SI HDEs currently on the market use a three-way catalyst (TWC)
to simultaneously control NOX, HC, and CO emissions.\306\ We
project most manufacturers will continue to use TWC technology and will
also adopt advanced catalyst washcoat technologies and refine their
existing catalyst thermal protection (fuel enrichment) strategies to
prevent damage to engine and catalyst components over the longer useful
life period we have finalized. We expect manufacturers, who design and
have full access to the engine controls, could achieve similar emission
performance as we demonstrated by adopting other, more targeted
approaches, including a combination of calibration changes, optimized
catalyst location, and fuel control strategies that EPA was unable to
evaluate in our demonstration program due to limited access to
proprietary engine controls.
---------------------------------------------------------------------------
\306\ See Chapter 1.2 of the RIA for a detailed description of
the TWC technology and other strategies HD SI manufacturers use to
control criteria emissions.
---------------------------------------------------------------------------
In the proposal we described how the FTP duty cycle did not
sufficiently incentivize SI HDE manufacturers to address fuel
enrichment and the associated CO emissions that are common under higher
load operations in the real-world. In response to our proposed rule,
one manufacturer shared technical information with us regarding an SI
engine architecture under development that is expected to reduce or
eliminate enrichment and the associated CO emissions.\307\ The company
indicated that the low CO emissions may come at the expense of HC
emission reduction in certain operation represented by the FTP duty
cycle, and reiterated their request for an 80 mg/hp-hr HC standard, as
was stated in their written comments. We are not finalizing an HC
standard of 80 mg/hp-hr as requested in comment. For the FTP duty
cycle, the EPA test program achieved HC levels more than half of the
requested level without compromising NOX or CO emission
control (see Table III-21), which clearly demonstrates feasibility.
---------------------------------------------------------------------------
\307\ U.S. EPA. Stakeholder Meeting Log. December 2022.
---------------------------------------------------------------------------
While we demonstrated emission levels below the final standards of
60 mg HC/hp-hr and 35 mg NOX/hp-hr over the FTP duty cycle
in our SI HDE testing program, we expect manufacturers to apply a
compliance margin to their certification test results to account for
uncertainties, such as production variation. Additionally, we believe
manufacturers would have required additional lead time to implement the
demonstrated emission levels broadly across all heavy-duty SI engine
platforms for the final useful life periods. Since we are finalizing a
single-step program starting in MY 2027, as discussed in Section
III.A.3 of this preamble, we continue to consider 60 mg HC/hp-hr and 35
mg NOX/hp-hr the appropriate level of the standards for
[[Page 4356]]
that model year, as proposed in the MY 2027 step of proposed Option 1.
ii. Supplemental Emission Test and Standards for Spark-Ignition HDE
The existing SET duty cycle, currently only applicable to CI
engines, is a ramped modal cycle covering 13 steady-state torque and
engine speed points that is intended to exercise the engine over
sustained higher load and higher speed operation. Historically, in
light of the limited range of applications and sales volumes of SI
heavy-duty engines, especially compared to CI engines, we believed the
FTP duty cycle was sufficient to represent the high-load and high-speed
operation of SI engine-powered heavy-duty vehicles. As the market for
SI engines increases for use in larger vehicle classes, these engines
are more likely to operate under extended high-load conditions. To
address these market shifts, we proposed to apply the SET duty cycle
and new SET standards to Spark-ignition HDE, starting in model year
2027. This new cycle would ensure that emission controls are properly
functioning in the high load and speed conditions covered by the SET.
We are finalizing the addition of the SET duty cycle for the Spark-
ignition HDE primary intended service class, as proposed.\308\ We
requested comment on revisions we should consider for the CI-based SET
procedure to adapt it for SI engines. We received no comments on
changes to the procedure itself and the SET standards for Spark-
ignition HDE are based on the same SET procedure as we are finalizing
for heavy-duty CI engines. After considering comments, we are
finalizing SET standards that differ from our proposed options for
Spark-ignition HDE.
---------------------------------------------------------------------------
\308\ See our updates to the SET test procedure in 40 CFR
1036.505.
---------------------------------------------------------------------------
The EPA HD SI technology demonstration program evaluated emission
performance over the SET duty cycle. As shown in Table III-22, the
NOX and NMHC emissions over the SET duty cycle were
substantially lower than the emissions from the FTP duty cycle (see
Table III-21). Lower levels of NMHC were demonstrated, but at the
expense of increased CO emissions in those higher load operating
conditions. Engine down-speeding improved CO emissions significantly,
while NOX, NMHC, and PM remained low.\309\ The considerably
lower NOX and HC in our SET duty cycle demonstration results
leave enough room for manufacturers to calibrate the tradeoff in TWC
emission control of NOX, HC, and CO to continue to fine-tune
CO. See Chapter 3.2 of the RIA for an expanded description of the test
program and results.
---------------------------------------------------------------------------
\309\ Engine down-speeding also resulted in a small improvement
in brake specific fuel consumption over the SET duty cycle reducing
from 0.46 to 0.44 lb/hp-hr.
Table III-22--Exhaust Emission Results From SET Duty Cycle Testing in the HD SI Technology Demonstration
----------------------------------------------------------------------------------------------------------------
NOX (mg/hp-
hr) PM (mg/hp-hr) HC (mg/hp-hr) CO (g/hp-hr)
----------------------------------------------------------------------------------------------------------------
Final Standards MY 2027 and later............... 35 5 60 14.4
Test Program Base Engine with Advanced Catalyst 8 \c\ 7 6 36.7
\a\............................................
Test Program Down-sped Engine with Advanced 5 3 1 7.21
Catalyst \b\...................................
----------------------------------------------------------------------------------------------------------------
\a\ Base engine's manufacturer-stated maximum test speed is 4715 RPM; advanced catalyst aged to 250,000 miles.
\b\ Down-sped engine's maximum test speed lowered to 4000 RPM; advanced catalyst aged to 250,000 miles.
\c\ As noted in Chapter 3.2 of the RIA, the higher PM value was due to material separating from the catalyst mat
during the test and is not indicative of the engine's ability to control engine-generated PM emissions at the
higher load conditions of the SET.
Similar to our discussion related to the FTP standards, we expect
manufacturers, who design and have full access to the engine controls,
could achieve emission levels comparable to or lower than our
feasibility demonstration over the SET duty cycle by adopting other
approaches, including a combination of calibration changes, optimized
catalyst location, and fuel control strategies that EPA was unable to
evaluate due to limited access to proprietary engine controls. In fact,
we are aware of advanced engine architectures that can reduce or
eliminate enrichment, and the associated CO emissions, by maintaining
closed loop operation.\310\
---------------------------------------------------------------------------
\310\ See Chapter 1 of the RIA for a description of fuel
enrichment, when engine operation deviates from closed loop, and its
potential impact on emissions.
---------------------------------------------------------------------------
We proposed Spark-ignition HDE standards for HC and CO emissions on
the SET cycle that were numerically equivalent to the respective
proposed FTP standards. Our intent was to ensure that SI engine
manufacturers utilize emission control hardware and calibration
strategies to control emissions during high load operation to levels
similar to the FTP duty cycle.\311\ We retain this approach for HC,
but, after considering comments, the final CO standard is revised from
that proposed. One commenter indicated that manufacturers would need CO
credits to achieve the proposed standards. Another commenter suggested
that EPA underestimated the modifications manufacturers would need to
make to fully transition away from the fuel enrichment strategies they
currently use to protect their engines. The same commenter requested
that EPA delay the SET to start in model year 2031 or temporarily
exclude the highest load points over the test to provide additional
lead time for manufacturers.
---------------------------------------------------------------------------
\311\ Test results presented in Chapter 3.2 of the RIA indicate
that these standards are achievable when the engine controls limit
fuel enrichment and maintain closed loop control of the fuel-air
ratio.
---------------------------------------------------------------------------
We are not finalizing an option for manufacturers to generate CO
credits. We believe a delayed implementation of SET, as requested,
would further delay manufacturers' motivation to focus on high load
operation to reduce enrichment and the associated emissions reductions
that would result. Additionally, our objective for adding new standards
over the SET duty cycle is to capture the prolonged, high-load
operation not currently represented in the FTP duty cycle, and the
commenter's recommendation to exclude the points of highest load would
be counter to that objective.
We agree with commenters that the new SET duty cycle and standards
will be a challenge for heavy-duty SI manufacturers but maintain that
setting a feasible technology-forcing CO standard is consistent with
our authority under the CAA. After further considering the comments and
assessing CO data from the EPA heavy-duty SI test program, the final
new CO standard we
[[Page 4357]]
are adopting is less stringent than proposed to provide manufacturers
additional margin for ensuring compliance with that pollutant's
standard over the new test procedure for Spark-ignition HDE. Given this
final standard, we determined that neither ABT or more lead time are
appropriate or required. The Spark-ignition HDE standard for CO
emissions on the SET duty-cycle established in this final rule is
numerically equivalent to the current FTP standard of 14.4 g/hp-hr.
2. Other Provisions for Spark-Ignition HDE
This Section III.D.2 describes other provisions we proposed and are
finalizing with revisions from proposal in this rule. The following
three provisions address information manufacturers will share with EPA
as part of their certification and we are adding clarification where
needed after considering comments. See also section 3 of the Response
to Comments for a detailed discussion of the comments summarized in
this section and how they have informed the updates we are finalizing
for these three provisions.
Idle Control for Spark-Ignition HDE
We proposed to add a new paragraph at 40 CFR 1036.115(j)(1) to
require manufacturers to show how they maintain a catalyst bed
temperature of 350 [deg]C in their application for certification or get
approval for an alternative strategy that maintains low emissions
during idle. As described in Chapter 3.2 of the RIA, prolonged idling
events may allow the catalyst to cool and reduce its efficiency,
resulting in emission increases until the catalyst temperatures
increase. Our recent HD SI test program showed idle events that extend
beyond four minutes allow the catalyst to cool below the light-off
temperature of 350 [deg]C. The current heavy-duty SET and FTP duty
cycles do not include sufficiently long idle periods to represent these
real-world conditions where the exhaust system cools below the
catalyst's light-off temperature.
We continue to believe that a 350 [deg]C lower bound for catalysts
will sufficiently ensure emission control is maintained during idle
without additional manufacturer testing. We are finalizing the 350
[deg]C target and the option for manufacturers to request approval for
a different strategy, as proposed. We are revising the final
requirement from our proposal to also allow manufacturers to request
approval of a temperature lower than 350 [deg]C, after considering
comments that requested that we replace the 350 [deg]C temperature with
the more generic ``light-off temperature'' to account for catalysts
with other formulations or locations relative to the engine.
i. Thermal Protection Temperature Modeling Validation
The existing regulations require manufacturers to report any
catalyst protection strategy that reduces the effectiveness of emission
controls as an AECD in their application for certification.\312\ The
engine controls used to implement these strategies often rely on a
modeling algorithm to predict high exhaust temperatures and to disable
the catalyst, which can change the emission control strategy and
directly impact real world emissions. The accuracy of these models used
by manufacturers is critical in both ensuring the durability of the
emission control equipment and preventing excessive emissions that
could result from unnecessary or premature activation of thermal
protection strategies.
---------------------------------------------------------------------------
\312\ See 40 CFR 86.094-21(b)(1)(i) and our migration of those
provisions to final 40 CFR 1036.205(b).
---------------------------------------------------------------------------
To ensure that a manufacturer's model accurately estimates the
temperatures at which thermal protection modes are engaged, we proposed
a validation process during certification in a new paragraph 40 CFR
1036.115(j)(2) to demonstrate the model performance.
Several commenters opposed the proposed requirement that
manufacturers demonstrate a 5 [deg]C accuracy between modelled and
actual exhaust and emission component temperatures and expressed
concern with the ability to prove correlation at this level and lack of
details on the procedure for measuring the temperatures. Our final,
revised approach still ensures EPA has the information needed to
appropriately assess a manufacturer's AECD strategy, without a specific
accuracy requirement.
Our final 40 CFR 1036.115(j)(2) clarifies that the new validation
process is a requirement in addition to the requirements for any SI
engine applications for certification that include an AECD for thermal
protection.\313\ Instead of the proposed 5 [deg]C accuracy requirement,
a manufacturer will describe why they rely on any AECDs, instead of
other engine designs, for thermal protection of catalyst or other
emission-related components. They will also describe the accuracy of
any modeled or measured temperatures used to activate the AECD. Instead
of requiring manufacturers to submit second-by-second data upfront in
the application for certification to demonstrate a specific accuracy
requirement is met, the final requirement gives EPA discretion to
request the information at certification. We note that our final
revised requirements apply the same validation process for modeled and
measured temperatures that activate an AECD and that this requirement
would not apply if manufacturers certify their engines without an AECD
for enrichment as thermal protection.
---------------------------------------------------------------------------
\313\ These requirements are in place today under existing 40
CFR 86.094-21(b)(1)(i), which have been migrated to 40 CFR
1036.205(b) in this final rule.
---------------------------------------------------------------------------
ii. OBD Flexibilities
In recognition that there can be some significant overlap in the
technologies and emission control systems adopted for products in the
chassis-certified and engine-certified markets, we proposed an OBD
flexibility to limit the data requirements for engine-certified
products that use the same engines and generally share similar emission
controls (i.e., are ``sister vehicles'') with chassis-certified
products. Specifically, in a new 40 CFR 1036.110(a)(2), we proposed to
allow vehicle manufacturers the option to request approval to certify
the OBD of their SI, engine-certified products using data from similar
chassis-certified Class 2b and Class 3 vehicles that meet the
provisions of 40 CFR 86.1806-17.
Two organizations commented in support of the proposed OBD
flexibility and with one suggesting some revisions to the proposed
regulatory language. The commenter suggested that the expression `share
essential design characteristics' was too vague, and requested EPA
provide more specific information on what EPA will use to make their
determination. We disagree that more specific information is needed. We
are relying on the manufacturers to identify the design characteristics
and justify their request as part of the certification process. We are
adjusting the final regulatory text to clarify how the vehicles above
and below 14,000 lbs GVWR must use the same engine and share similar
emission controls, but are otherwise finalizing this OBD flexibility as
proposed.
E. Summary of Spark-Ignition HDV Refueling Emission Standards and Test
Procedures
All sizes of complete and incomplete heavy-duty vehicles have been
subject to evaporative emission standards for many years. Similarly,
all sizes of complete heavy-duty vehicles are subject to refueling
standards. We most
[[Page 4358]]
recently applied the refueling standards to complete heavy-duty
vehicles above 14,000 pounds GVWR starting with model year 2022 (81 FR
74048, Oct. 25, 2016).
We proposed to amend 40 CFR 1037.103 to apply the same refueling
standard of 0.20 grams hydrocarbon per gallon of dispensed fuel to
incomplete heavy-duty vehicles above 14,000 pounds GVWR starting with
model year 2027 over a useful life of 150,000 miles or 15 years
(whichever comes first). We further proposed to apply the same testing
and certification procedures that currently apply for complete heavy-
duty vehicles. We are adopting this standard and testing and
certification procedures as proposed, with some changes to the proposed
rule as noted in this section. As noted in 40 CFR 1037.103(a)(2), the
standards apply for vehicles that run on gasoline, other volatile
liquid fuels, and gaseous fuels.
The proposed rule provided an extensive discussion of the history
of evaporative and refueling standards for heavy-duty vehicles, along
with rationale and information supporting the proposed standards (87 FR
17489, March 28, 2022). The RIA includes additional information related
to control technology, feasibility, and test procedures. See also
section 3 of the Response to Comments for a detailed discussion of the
comments and the changes we made to the proposed rule.
Some commenters advocated for applying the refueling standards also
to incomplete heavy-duty vehicles at or below 14,000 pounds GVWR.
Specifically, some manufacturers commented that they would need a
phase-in schedule that allowed more lead time beyond the proposed MY
2027 start of the refueling standards for incomplete vehicles above
14,000 pounds GVWR, and that EPA should consider a longer phase-in that
also included refueling standards for incomplete vehicles at or below
14,000 pounds GVWR. In EPA's judgment, the design challenge for meeting
the new refueling standards will mainly involve larger evaporative
canisters, resizing purge valves, and recalibrating for higher flow of
vapors from the evaporative canister into the engine's intake. Four
years of lead time is adequate for designing, certifying, and
implementing these design solutions. We are therefore finalizing the
proposed start of refueling standards in MY 2027 for all incomplete
heavy-duty vehicles above 14,000 pounds GVWR.
At the same time, as manufacturers suggested, expanding the scope
of certification over a longer time frame may be advantageous for
implementing design changes across their product line in addition to
the environmental gain from applying refueling controls to a greater
number of vehicles. We did not propose refueling standards for vehicles
at or below 14,000 pounds GVWR and we therefore do not adopt such
standards in this final rule. However, the manufacturers' suggestion to
consider a package of changes to both expand the scope of the standards
and increase the lead time for meeting standards has led us to adopt an
optional alternative phase-in. Under the alternative phase-in
compliance pathway, instead of certifying all vehicles above 14,000
pounds GVWR to the refueling standard in MY 2027, manufacturers can opt
into the alternate phase-in that applies for all incomplete heavy-duty
vehicles, regardless of GVWR. The alternative phase-in starts at 40
percent of production in MYs 2026 and 2027, followed by 80 percent of
production in MYs 2028 and 2029, ramping up to 100 percent of
production in MY 2030. Phase-in calculations are based on projected
nationwide production volume of all incomplete heavy-duty vehicles
subject to refueling emission standards under 40 CFR 86.1813-17.
Specifying the phase-in schedule in two-year increments allows
manufacturers greater flexibility for integrating emission controls
across their product line.
Manufacturers may choose either schedule of standards; however,
they must satisfy at least one of the two. That is, if manufacturers do
not certify all their incomplete heavy-duty vehicles above 14,000
pounds GVWR to the refueling standards in MY 2027, the alternate phase-
in schedule described in 40 CFR 86.1813-17(b) becomes mandatory to
avoid noncompliance. Conversely, if manufacturers do not meet the
alternative phase-in requirement for MY 2026, they must certify all
their incomplete heavy-duty vehicles above 14,000 pounds GVWR to the
refueling standard in MY 2027 to avoid noncompliance. See the final 40
CFR 86.1813-17(b) for the detailed specifications for the alternative
phase-in schedule.
We received several comments suggesting that we adjust various
aspects of the testing and certification procedures for heavy-duty
vehicles meeting the evaporative and refueling standards. Consideration
of these comments led us to include some changes from proposal for the
final rule. First, we are revising 40 CFR 1037.103 to add a reference
to the provisions from 40 CFR part 86, subpart S, that are related to
the refueling standards. This is intended to make clear that the
overall certification protocol from 40 CFR part 86, subpart S, applies
for heavy-duty vehicles above 14,000 pounds GVWR (see also existing 40
CFR 1037.201(h)). This applies, for example, for durability procedures,
useful life, and information requirements for certifying vehicles.
Along those lines, we are adding provisions to 40 CFR 86.1821-01 to
clarify how manufacturers need to separately certify vehicles above
14,000 pounds GVWR by dividing them into different families even if
they have the same design characteristics as smaller vehicles. This is
consistent with the way we have been certifying vehicles to evaporative
and refueling standards.
Second, we are modifying the test procedures for vehicles with fuel
tank capacity above 50 gallons. These vehicles have very large
quantities of vapor generation and correspondingly large evaporative
and refueling canisters. The evaporative test procedures call for
manufacturers to design their vehicles to purge a canister over about
11 miles of driving (a single FTP duty cycle) before the diurnal test,
which requires the vehicle to control the vapors generated over two
simulated hot summer days of parking. We share manufacturers' concern
that the operating characteristics of these engines and vehicles do not
support achieving that level of emission control. We are therefore
revising the two-day diurnal test procedure at 40 CFR 86.137-94(b)(24)
and the Bleed Emission Test Procedure at 40 CFR 86.1813-17(a)(2)(iii)
to include a second FTP duty cycle with an additional 11 miles of
driving before starting the diurnal measurement procedure.
Third, manufacturers pointed out that the existing test procedures
don't adequately describe how to perform a refueling emission
measurement with vehicles that have two fuel tanks with separate filler
necks. We are amending the final rule to include a provision to direct
manufacturers to use good engineering judgment for testing vehicles in
a dual-tank configuration. It should be straightforward to do the
testing with successive refills for the two tanks and combining the
measured values into a single result. Rather than specifying detailed
adjustments to the procedure, allowing manufacturers the discretion to
perform that testing and computation consistent with good engineering
judgment will be enough to ensure a proper outcome.
Table III-23 summarizes the cost estimations for the different
technological approaches to controlling refueling emissions that EPA
evaluated. See Chapter 3.2.3.2 of the RIA for the
[[Page 4359]]
details. In calculating the overall cost, we used $25 (2019 dollars),
the average of both approaches, to represent the cost for manufacturers
to adopt the additional canister capacity and hardware to meet our new
refueling emission standards for incomplete vehicles above 14,000 lb
GVWR. See also Section V of this preamble for a summary of our overall
program cost and Chapter 7 of the RIA for more details on our overall
program cost.
Table III-23--Summary of Projected Per-Vehicle Costs To Meet the Refueling Emission Standards
----------------------------------------------------------------------------------------------------------------
Liquid seal Mechanical seal
---------------------------------------------------------------
Dual existing Dual existing
New canister canisters in New canister canisters in
series series
----------------------------------------------------------------------------------------------------------------
Additional Canister Costs....................... $20 $15 $8 $8
----------------------------------------------------------------------------------------------------------------
Additional Tooling \a\.......................... 0.50
0.50
----------------------------------------------------------------------------------------------------------------
Flow Control Valves............................. 6.50
6.50
----------------------------------------------------------------------------------------------------------------
Seal............................................ 0 0 10
----------------------------------------------------------------------------------------------------------------
Total....................................... 27 22 25
----------------------------------------------------------------------------------------------------------------
a Assumes the retooling costs are spread over a five-year period.
Incomplete vehicles above 14,000 lb GVWR with dual fuel tanks may
require some unique accommodations to adopt onboard refueling vapor
recovery (ORVR) systems. A chassis configuration with dual fuel tanks
would need separate canisters and separate filler pipes and seals for
each fuel tank. Depending on the design, a dual fuel tank chassis
configuration may require a separate purge valve for each fuel tank. We
assume manufacturers will install one additional purge valve for dual
fuel tank applications that also incorporate independent canisters for
the second fuel tank/canister configuration, and that manufacturers
adopting a mechanical seal in their filler pipe will install an anti-
spitback valve for each filler pipe. See Chapter 1.2.4.5 of the RIA for
a summary of the design considerations for these fuel tank
configurations. We did not include an estimate of the impact of dual
fuel tank vehicles in our cost analysis of the new refueling emission
standards, as the population of these vehicles is very low and we
expect minimal increase in the total average costs.
IV. Compliance Provisions and Flexibilities
EPA certification is a fundamental requirement of the Clean Air Act
for manufacturers of heavy-duty highway engines. EPA has employed
significant discretion over the past several decades in designing and
updating many aspects of our heavy-duty engine and vehicle
certification and compliance programs. In the following sections, we
discuss several revised provisions that we believe will increase the
effectiveness of our regulations.
As noted in Section I, we are migrating our criteria pollutant
regulations for model years 2027 and later heavy-duty highway engines
from their current location in 40 CFR part 86, subpart A, to 40 CFR
part 1036.\314\ Consistent with this migration, the compliance
provisions discussed in this section refer to the final regulations in
their new location in part 1036. In general, this migration is not
intended to change the compliance program specified in part 86, except
as specifically finalized in this rulemaking. See Section III.A.1.
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\314\ As noted in the following sections, we are finalizing some
updates to 40 CFR parts 1037, 1065, and 1068 to apply to other
sectors in addition to heavy-duty highway engines.
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A. Regulatory Useful Life
Useful life represents the period over which emission standards
apply for certified engines, and, practically, any difference between
the regulatory useful life and the generally longer operational life of
in-use engines represents miles and years of operation without an
assurance that emission standards will continue to be met. In addition
to promulgating new emission standards and promulgating new and
updating existing test procedures described in Section III, we are
updating regulatory useful life periods to further assure emission
performance of heavy-duty highway engines. In this section, we present
the updated regulatory useful life periods we are finalizing in this
rule. In Section IV.A.1, we present our revised useful life periods
that will apply for the new exhaust emission standards for criteria
pollutants, OBD, and requirements related to crankcase emissions. In
Section IV.A.2, we present the useful life periods that will apply for
the new refueling emission standards for certain Spark-ignition HDE. As
described in Section G.10 of this preamble, we are not finalizing the
proposed allowance for manufacturers to generate NOX
emissions credits from heavy-duty zero emissions vehicles (ZEVs) or the
associated useful life requirements.
1. Regulatory Useful Life Periods by Primary Intended Service Class
In this final rule, we are increasing the regulatory useful life
mileage values for new heavy-duty engines to better reflect real-world
usage, extend the emissions durability requirement for heavy-duty
engines, and improve long-term emission performance. In this Section
IV.1, we describe the regulatory useful life periods we are finalizing
for the four primary intended service classes for heavy-duty highway
engines.\315\ Our longer useful life periods vary by engine class to
reflect the different lengths of their estimated operational lives. As
described in the proposal for this rule, we continue to consider
operational life to be the average mileage at rebuild for CI engines
and the average mileage at replacement for SI engines.\316\
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\315\ The useful life periods we are finalizing in this rule
apply for criteria pollutant standards; we did not propose and are
not finalizing changes to the useful life periods that apply for GHG
standards.
\316\ See Chapter 2.4 of the RIA for a summary of the history of
our regulatory useful life provisions and our estimate of the
operational life for each heavy-duty engine class.
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In determining the appropriate longer useful life values to set in
the final rule, we retain our proposed objective to set useful life
periods that cover a significant portion of the engine's operational
life. However, as explained in the proposal, we also maintain that
[[Page 4360]]
the emission standards presented in Section III must be considered
together with their associated useful life periods. After further
consideration of the basis for the proposal, comments received,
supporting data available since the proposal, and the numeric level of
the final standards, we are selecting final useful life values within
the range of options proposed that cover a significant portion of the
engine's operational life and take into account the combined effect of
useful life and the final numeric standards on the overall stringency
and emissions reductions of the program. As described in the final RIA,
we concluded two engine test programs for this rule that demonstrated
technologies that are capable of meeting lower emission levels at much
longer mileages than current useful life periods. We evaluated a heavy-
duty diesel engine to a catalyst-aged equivalent of 800,000 miles for
the compression-ignition demonstration program, and a heavy-duty
gasoline engine to a catalyst-aged equivalent of 250,000 miles for the
spark-ignition demonstration program. As described in Section III of
this preamble, the results of those demonstration programs informed the
appropriate standard levels for the useful life periods we are
finalizing for each engine class. Our final useful life values were
also informed by comments, including additional information on
uncertainties and potential corresponding costs. We summarize key
comments in Section IV.1.ii, and provide complete responses to useful
life comments in section 3.8 of the Response to Comments document.
Our final useful life periods for Spark-ignition HDE, Light HDE,
Medium HDE, and Heavy HDE classes are presented in Table IV-1 and
specified in a new 40 CFR 1036.104(e).\317\ The final useful life
values that apply for Spark-ignition HDE, Light HDE, and Medium HDE
starting in MY 2027 match the most stringent option we proposed, that
is, MY 2031 step of proposed Option 1. The final useful life values for
Heavy HDE, which has a distinctly longer operational life than the
smaller engine classes, match the longest useful life mileage we
proposed for model year 2027 (i.e., the Heavy HDE mileage of proposed
Option 2). We are also increasing the years-based useful life from the
current 10 years to values that vary by engine class and match the
proposed value in the respective proposed option. After considering
comments, we are also adding hours-based useful life values to all
primary intended service classes based on a 20 mile per hour speed
threshold and the corresponding final mileage values.
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\317\ We are migrating the current alternate standards for
engines used in certain specialty vehicles from 40 CFR 86.007-11 and
86.008-10 into 40 CFR 1036.605 without modification. See Section
XI.B of this preamble for a discussion of these standards.
Table IV-1--Final Useful Life Periods by Primary Intended Service Class
--------------------------------------------------------------------------------------------------------------------------------------------------------
Current MY 2027 and later
Primary intended service class -----------------------------------------------------------------------------------------------
Miles Years Hours Miles Years Hours
--------------------------------------------------------------------------------------------------------------------------------------------------------
Spark-ignition HDE \a\.................................. 110,000 10 .............. 200,000 15 10,000
Light HDE \a\........................................... 110,000 10 .............. 270,000 15 13,000
Medium HDE.............................................. 185,000 10 .............. 350,000 12 17,000
Heavy HDE............................................... 435,000 10 22,000 650,000 11 32,000
--------------------------------------------------------------------------------------------------------------------------------------------------------
\a\ Current useful life period for Spark-ignition HDE and Light HDE for GHG emission standards is 15 years or 150,000 miles; we are not revising these
useful life periods in this final rule. See 40 CFR 1036.108(d).
For hybrid engines and powertrains, we are finalizing the proposal
that manufacturers certifying hybrid engines and powertrains would
declare the primary intended service class of their engine family using
40 CFR 1036.140. Once a primary intended service class is declared, the
engine configuration would be subject to the corresponding emission
standards and useful life values from 40 CFR 1036.104.
i. Summary of the Useful Life Proposal
For CI engines, the proposed Option 1 useful life periods included
two steps in MYs 2027 and 2031 that aligned with the final useful life
periods of CARB's HD Omnibus regulation, and the proposed MY 2031
periods covered close to 80 percent of the expected operational life of
CI engines based on mileage at out-of-frame rebuild. The useful life
mileages of proposed Option 2, which was a single-step option starting
in MY 2027, generally corresponded to the average mileages at which CI
engines undergo the first in-frame rebuild. The rebuild data indicated
that CI engines can last well beyond the in-frame rebuild mileages. We
noted in the proposal that it was unlikely that we would finalize a
single step program with useful life mileages shorter than proposed
Option 2; instead, we signaled that we would likely adjust the numeric
value of the standards to address any feasibility concerns.
For Spark-ignition HDE, the useful life mileage in proposed Option
1 was about 90 percent of the operational life of SI engines based on
mileage at replacement. The useful life of proposed Option 2 aligned
with the current SI engine useful life mileage that applies for GHG
standards. In the proposal, we noted that proposed Option 2 also
represented the lowest useful life mileage we would consider finalizing
for Spark-ignition HDE.
In proposed Option 1, we increased the years-based useful life
values for all engine classes to account for engines that accumulate
fewer miles annually. We also proposed to update the hours-based useful
life criteria for the Heavy HDE class to account for engines that
operated frequently, but accumulated relatively few miles due to lower
vehicle speeds. We calculated the proposed hours values by applying the
same 20 mile per hour conversion factor to the proposed mileages as was
applied when calculating the useful life hours that currently apply for
Heavy HDE.\318\ The proposed hours specification was limited to the
Heavy HDE class to be consistent with current regulations, but we
requested comment on adding hours-based useful life values to apply for
the other service classes.
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\318\ U.S. EPA, ``Summary and Analysis of Comments: Control of
Emissions of Air Pollution from Highway Heavy-Duty Engines'', EPA-
420-R-97-102, September 1997, pp 43-47.
---------------------------------------------------------------------------
ii. Basis for the Final Useful Life Periods
In this Section IV.1.ii, we provide the rationale for our final
useful life periods, including summaries and responses to certain
comments that informed our final program. The complete set of useful
life comments
[[Page 4361]]
and our responses are in section 3.8 of the Response to Comments
document. As explained in the NPRM, CAA section 202(d) provides that
the minimum useful life for heavy-duty vehicles and engines is a period
of 10 years or 100,000 miles, whichever occurs first, and further
authorizes EPA to adopt longer useful life periods that we determine to
be appropriate.
Many commenters expressed general support for our proposal to
lengthen useful life periods in this rulemaking. Several commenters
expressed specific support for the useful life periods of proposed
Option 1 or proposed Option 2. Other commenters recommended EPA revise
the proposal to either lengthen or shorten the useful life periods to
values outside of the range of our proposed options.
We are lengthening the current useful life mileages to capture the
greatest amount of the operational life for each engine class that we
have determined is appropriate at this time. We disagree with
commenters recommending that we finalize useful life periods below the
mileages of proposed Option 2. As noted in our proposal, proposed
Option 2 represented the lower bound of useful life mileages we would
consider finalizing for all engine classes. Furthermore, as described
in Section III of this preamble and Chapter 3 of the RIA for this final
rule, both of EPA's engine test programs successfully demonstrated that
CI and SI engine technologies can achieve low emission levels at
mileages (800,000 miles and 250,000 miles, respectively) well beyond
Option 2. Even after taking into consideration uncertainties of the
impacts of variability and real world operation on emission levels at
the longest mileages, the test programs' data supports that mileages at
least as long as Option 2 are appropriate, and the final standards are
feasible at those mileages. We also disagree with commenters suggesting
we finalize mileages longer than proposed Option 1. We did not propose
and for the reasons just explained about impacts on emission level at
the longest mileages do not believe it is appropriate at this time to
require useful life periods beyond proposed Option 1.
Organizations submitting adverse comments on useful life focused
mostly on the useful life mileages proposed for the Heavy HDE service
class. Technology suppliers and engine manufacturers expressed concern
with the lack of data from engines at mileages well beyond the current
useful life. Suppliers commented that it could be costly and
challenging to design components without more information on component
durability, failure modes, and use patterns at high mileages. Engine
manufacturers claimed that some uncertainties relating to real world
use would limit the feasibility of the proposed Option 1 useful life
periods, including: The range of applications in which these engines
are used, variable operator behavior (including 2nd and 3rd owners),
and the use of new technology that is currently unproven in the field.
In Sections III and IV.F of this preamble, we describe other areas
where useful life plays a role and manufacturers expressed concern over
uncertainties, including certification, DF testing, engine rating
differences, lab-to-lab variability, production variability, and in-use
engine variability. Due to these combined uncertainties, manufacturers
stated that they expect to be conservative in their design and
maintenance strategies, and some may opt to schedule aftertreatment
replacement as a means to ensure compliance with new NOX
emission standards, particularly for proposed Option 1 numeric
standards and useful life values. Comments did not indicate a concern
that manufacturers may schedule aftertreatment replacement for the
smaller engine classes at the proposed Option 1 useful life periods.
We agree that there are uncertainties associated with implementing
new technology to meet new emission standards, and recognize that the
uncertainties are highest for Heavy HDE that are expected to have the
longest operational life and useful life periods. We acknowledge that
higher useful life mileage is one factor that may contribute to a risk
that manufacturers would schedule aftertreatment replacement to ensure
compliance for the heaviest engine class. Specific to Heavy HDE, the
final useful life mileage of 650,000 miles matches the longest useful
life mileage we proposed for model year 2027 and we expect
manufacturers have experience with their engines at this mileage
through their extended warranty offerings, thus reducing uncertainties
of real world operation compared to the longest useful life mileage we
proposed (i.e., 800,000 miles).\319\ For Heavy HDE, the final numeric
emission standards and useful life periods matching proposed Option 2,
combined with other test procedure revisions to provide clarity and
address variability, will require less conservative compliance
strategies than proposed Option 1 and will not require manufacturers to
plan for the replacement of the entire catalyst system. See Section III
for further discussion on the basis and feasibility of the final
emission standards.
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\319\ Brakora, Jessica. Memorandum to docket EPA-HQ-OAR-2019-
0055. ``Example Extended Warranty Packages for Heavy-duty Engines''.
September 29, 2022.
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Many commenters supported proposed Option 1, including useful life
periods out to 800,000 miles for the Heavy HDE class. Several
commenters pointed to EPA's engine testing results on an engine aged to
the equivalent of 800,000 miles as adequately demonstrating feasibility
of an 800,000-mile useful life for Heavy HDE. We agree that CI engines
are capable of meeting low emission levels at very high mileages in a
controlled laboratory environment, but manufacturer liability for
maintaining certified emission levels over the regulatory useful life
period is not restricted to laboratory tests. Manufacturers expressed
specific concern about the uncertainties outside the controlled
laboratory environment after an engine enters commerce. In Sections III
and IV.F of this preamble we summarize comments relating to how useful
life factors into certification, DF testing, and in-use testing. In
Section III.B, we describe a certification requirement we are
finalizing for manufacturers to demonstrate the emission controls on
Heavy HDE are durable through the equivalent of 750,000 miles; this
durability demonstration will extend beyond the 650,000 mile useful
life period for these engines. We expect this extended laboratory-based
demonstration, in a controlled environment, will translate to greater
assurance that an engine will maintain its certified emission levels in
real world operation where conditions are more variable throughout the
regulatory useful life. This greater assurance would be achieved while
minimizing the compliance uncertainties identified by manufacturers in
comments for the highest proposed useful life mileages.
We believe manufacturers can adequately ensure the durability of
their smaller engines over useful life periods that match proposed
Option 1 both for meeting emission standards in the laboratory at
certification and in the laboratory and applicable in-use testing after
operation in the real world. The final durability demonstration
requirements for Spark-ignition HDE, Light HDE, and Medium HDE match
the final useful life periods for those smaller engines classes.
As shown in Table IV-1, we are also finalizing useful life periods
in years and hours for all primary intended service classes. We are
updating the years values from the current 10 years to 15 years for
Spark-ignition HDE and
[[Page 4362]]
Light HDE, 12 years for Medium HDE, and 11 years for Heavy HDE. The
final years values match the years values we proposed and vary by
engine class corresponding to the proposed mileage option we are
finalizing. We are also adding hours as a useful life criteria for all
engine classes. We received no adverse comments for hours-based useful
life periods and are finalizing hours values by applying a 20-mph
conversion factor, as proposed, to calculate hours values from the
final mileage values.
We have finalized a combination of emissions standards and useful
life values that our analysis and supporting data demonstrate are
feasible for all heavy-duty engine classes. We are lengthening the
existing useful life mileages to capture the greatest amount of the
operational life for each engine class that we have determined is
appropriate at this time, while considering the impact of useful life
length on the stringency of the standards and other requirements of
this final rule. Preamble Section III describes how our analysis and
the EPA engine test programs demonstrated feasibility of the standards
at these useful life values, including data on emission levels at the
equivalent useful life mileages.
2. Useful Life for Incomplete Vehicle Refueling Emission Standards
As described in Section III.E., we are finalizing a refueling
emission standard for incomplete vehicles above 14,000 lb GVWR.
Manufacturers would meet the refueling emission standard by installing
onboard refueling vapor recovery (ORVR) systems on these incomplete
vehicles. Since ORVR systems are based on the same carbon canister
technology that manufacturers currently use to control evaporative
emissions on these incomplete vehicles, we proposed to align the useful
life periods for the two systems. In 40 CFR 1037.103(f), we are
finalizing a useful life of 15 years or 150,000 miles, whichever comes
first, for refueling standards for incomplete vehicles above 14,000 lb
GVWR, as proposed.
Evaporative emission control systems are currently part of the fuel
system of incomplete vehicles, and manufacturers are meeting applicable
standards and useful life requirements for evaporative systems today.
ORVR is a mature technology that has been installed on complete
vehicles for many years, and incomplete vehicle manufacturers have
experience with ORVR systems through their complete vehicle
applications. Considering the manufacturers' experience with
evaporative emission standards for incomplete vehicles, and their
familiarity with ORVR systems, we continue to believe it would be
feasible for manufacturers to apply the same evaporative emission
standard useful life periods to refueling standards. We received no
adverse comments relating to the proposed 15 years/150,000 miles useful
life for refueling standards, and several manufacturers commented in
support of our proposed periods.
B. Ensuring Long-Term In-Use Emissions Performance
In the proposal, we introduced several ideas for an enhanced,
comprehensive strategy to ensure in-use emissions performance over more
of an engine's operational life. In this section, we discuss the final
provisions to lengthen emission-related warranty periods, update
maintenance requirements, and improve serviceability in this rule.
Taken together, these updates are intended to increase the likelihood
that engine emission controls will be maintained properly through more
of the service life of heavy-duty engines and vehicles, including
beyond useful life.
1. Emission-Related Warranty
The emission-related warranty period is the period over which CAA
section 207 requires an engine manufacturer to warrant to a purchaser
that the engine is designed, built, and equipped so as to conform with
applicable regulations under CAA section 202 and is free from defects
in materials or workmanship which would cause the engine not to conform
with applicable regulations for the warranty period. If an emission-
related component fails during the regulatory emission warranty period,
the manufacturer is required to pay for the cost of repair or
replacement. A manufacturer's general emissions warranty
responsibilities are currently set out in 40 CFR 1068.115. Note that
while an emission warranty provides protection to the owner against
emission-related repair costs during the warranty period, the owner is
responsible for properly maintaining the engine (40 CFR 1068.110(e)),
and the manufacturer may deny warranty claims for failures that have
been caused by the owner's or operator's improper maintenance or use
(40 CFR 1068.115(a)).
In this section, we present the updated emission-related warranty
periods we are finalizing for heavy-duty highway engines and vehicles
included in this rule. As described in Section G.10 of this preamble,
we are not finalizing the proposed allowance for manufacturers to
generate NOX emissions credits from heavy-duty zero
emissions vehicles (ZEVs) or the associated warranty requirements.
i. Final Warranty Periods by Primary Intended Service Class
We are updating and significantly strengthening our emission-
related warranty periods for model year 2027 and later heavy-duty
engines.\320\ We are finalizing most of the emission-related warranty
provisions of 40 CFR 1036.120 as proposed. Following our approach for
useful life, we are revising the proposed warranty periods for each
primary intended service class to reflect the difference in average
operational life of each class and after considering additional
information provided by commenters. See section 4 of the Response to
Comments document for our detailed responses, including descriptions of
revisions to the proposed regulatory text in response to commenter
requests for clarification.
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\320\ Emission-related components for only criteria pollutant
emissions or both greenhouse gas (i.e., CO2, N2O, and CH4) and
criteria pollutant emissions would be subject to the final warranty
periods of 40 CFR 1036.120. See 40 CFR 1036.150(w).
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EPA's current emissions-related warranty periods for heavy-duty
engines range from 22 percent to 54 percent of the current regulatory
useful life; the warranty periods have not changed since 1983 even as
the useful life periods were lengthened.\321\ The revised warranty
periods are expected to result in better engine maintenance and less
tampering, which would help to maintain the benefits of the emission
controls. In addition, longer regulatory warranty periods may lead
engine manufacturers to simplify repair processes and make them more
aware of system defects that need to be tracked and reported to EPA.
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\321\ The useful life for heavy heavy-duty engines was increased
from 290,000 miles to 435,000 miles for 2004 and later model years
(62 FR 54694, October 21, 1997).
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Our final emission-related warranty periods for heavy-duty engines
are presented in Table IV-2 and specified in a new 40 CFR
1036.120.322 323 The final warranty mileages that apply
starting in MY 2027 for Spark-ignition HDE, Light HDE, and Medium HDE
match the longest warranty mileages proposed (i.e., MY 2031 step of
proposed Option 1) for these primary intended service
[[Page 4363]]
classes. For Heavy HDE, the final warranty mileage matches the longest
warranty mileage proposed for MY 2027 (i.e., MY 2027 step of proposed
Option 1). We are also increasing the years-based warranty from the
current 5 years to 10 years for all engine classes. After considering
comments, we are also adding hours-based warranty values to all primary
intended service classes based on a 20 mile per hour speed threshold
and the corresponding final mileage values. Consistent with current
warranty provisions, the warranty period would be whichever warranty
value (i.e., mileage, hours, or years) occurs first. We summarize key
comments in Section IV.B.1.i.a, and provide complete responses to
warranty comments in section 4 of the Response to Comments document.
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\322\ All engines covered by a primary intended service class
would be subject to the corresponding warranty period, regardless of
fuel used.
\323\ We are migrating the current alternate standards for
engines used in certain specialty vehicles from 40 CFR 86.007-11 and
86.008-10 into 40 CFR 1036.605 without modifying those alternate
standards, as proposed. See Section XI.B of this preamble for a
discussion of these standards.
Table IV-2--Final Emission-Related Warranty Periods by Primary Intended Service Class
--------------------------------------------------------------------------------------------------------------------------------------------------------
Current Model year 2027 and later
Primary intended service class -----------------------------------------------------------------------------------------------
Mileage Years Hours Mileage Years Hours
--------------------------------------------------------------------------------------------------------------------------------------------------------
Spark-Ignition HDE...................................... 50,000 5 .............. 160,000 10 8,000
Light HDE............................................... 50,000 5 .............. 210,000 10 10,000
Medium HDE.............................................. 100,000 5 .............. 280,000 10 14,000
Heavy HDE............................................... 100,000 5 .............. 450,000 10 22,000
--------------------------------------------------------------------------------------------------------------------------------------------------------
We note that we are finalizing as proposed that when a
manufacturer's certified configuration includes hybrid system
components (e.g., batteries, electric motors, and inverters), those
components are considered emission-related components, which would be
covered under the warranty requirements in new 40 CFR 1036.120.\324\
Similar to the approach for useful life in Section IV.A, a manufacturer
certifying a hybrid engine or hybrid powertrain would declare a primary
intended service class for the engine family and apply the
corresponding warranty periods in 40 CFR 1036.120 when certifying the
engine configuration.\325\ This approach to clarify that hybrid
components are part of the broader engine configuration provides
vehicle owners and operators with consistent warranty coverage based on
the intended vehicle application.
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\324\ See our new definition of ``emission-related component''
in 40 CFR 1036.801. Defects or failures of hybrid system components
can result in the engine operating more, and thus increase
emissions.
\325\ As described in 40 CFR 1036.140, the primary intended
service classes are partially based on the GVWR of the vehicle in
which the configuration is intended to be used. See also the update
to definition of ``engine configuration'' in 40 CFR 1036.801 to
clarify that an engine configuration would include hybrid components
if it is certified as a hybrid engine or hybrid powertrain.
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We estimated the emissions impacts of the final warranty periods in
our inventory analysis, which is summarized in Section VI and discussed
in detail in Chapter 5 of our RIA. In Section V, we estimate costs
associated with the final warranty periods, including indirect costs
for manufacturers and operating costs for owners and operators.
a. Summary of the Emission-Related Warranty Proposal
In the proposal, we included several justifications for lengthened
warranty periods that continue to apply for the final provisions.
First, we expected longer emission-related warranty periods would lead
owners to continue maintain their engines and vehicles over a longer
period of time and ensure longer-term benefits of emission
controls.\326\ Since emission-related repairs would be covered by
manufacturers for a longer period of time, an owner would be more
likely to have systems repaired and less likely to tamper to avoid the
cost of a repair.\327\
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\326\ See Chapter 5 of the RIA for a discussion of mal-
maintenance and tampering effects in our emission inventory
estimates.
\327\ Existing warranty provisions specify that owners are
responsible for properly maintaining their engines (40 CFR
1068.110(e)) and manufacturers may deny warranty claims for failures
that have been caused by the owner's or operator's improper
maintenance or use (40 CFR 1068.115(a)). See Section IV.B.2 for a
description of updates to the allowable maintenance provisions.
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Second, emission-related repair processes may get more attention
from manufacturers if they are responsible for repairs over a longer
period of time. The current, relatively short warranty periods provide
little incentive for manufacturers to evaluate the complexity of their
repair processes, since the owner pays for the repairs after the
warranty period ends. As manufacturers try to remain competitive,
longer emission warranty periods may lead manufacturers to simplify
repair processes and provide better training to technicians in an
effort to reduce their warranty repair costs. Simplifying repair
processes could include modifying emission control components in terms
of how systems are serviced and how components are replaced (e.g.,
modular sub-assemblies that could be replaced individually, resulting
in a quicker, less expensive repair). Improved technician training may
also reduce warranty repair costs by improving identification and
diagnosing component failures more quickly and accurately, thus
reducing downtime for owners and avoiding repeated failures,
misdiagnoses of failures, and higher costs from repeat repair events at
service facilities.
Finally, longer regulatory emission warranty periods would increase
the period over which the engine manufacturer would be made aware of
emission-related defects. Manufacturers are currently required to track
and report defects to the Agency under the defect reporting provisions
of 40 CFR part 1068. Under 40 CFR 1068.501(b), manufacturers
investigate possible defects whenever a warranty claim is submitted for
a component. Therefore, manufacturers can easily monitor defect
information from dealers and repair shops who are performing those
warranty repair services, but after the warranty period ends, the
manufacturer would not necessarily know about these events, since
repair facilities are less likely to be in contact with the
manufacturers and they are less likely to use OEM parts. A longer
warranty period would allow manufacturers to have access to better
defect information over a period of time more consistent with engine
useful life.
In the proposal, we also highlighted that a longer warranty period
would encourage owners of vehicles powered by SI engines (as for CI
engines) to follow manufacturer-prescribed maintenance procedures for a
longer period of time, as failure to do so would void the warranty. We
noted that the impact of a longer emissions warranty period may be
slightly different for SI engines from a tampering perspective. Spark-
ignition engine systems rely on mature technologies, including
evaporative emission systems and three-way catalyst-based emission
controls, that have been consistently reliable for light-duty and
heavy-duty vehicle
[[Page 4364]]
owners.\328\ SI engine owners may not currently be motivated to tamper
with their catalyst systems to avoid repairs, but they may purchase
defeat devices intended to disable emission controls to boost the
performance of their engines. We expected SI engine owners may be less
inclined to install such defeat devices during a longer warranty
period.
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\328\ The last U.S. EPA enforcement action against a
manufacturer for three-way catalysts was settled with
DaimlerChrylser Corporation Settlement on December 21, 2005.
Available online: https://www.epa.gov/enforcement/daimlerchrysler-corporation-settlement.
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We proposed two options that generally represented the range of
revised emission warranty periods we considered adopting in the final
rule. Proposed Option 1 included warranty periods that aligned with the
MY 2027 and MY 2031 periods of the CARB HD Omnibus program and were
close to 80 percent of useful life. At the time of the proposal, we
assumed most manufacturers would continue to certify 50-state compliant
engines in MY 2027 and later, and it would simplify the certification
process if there would be consistency between CARB and Federal
requirements. The warranty periods of proposed Option 2 were proposed
to apply in a single step beginning in model year 2027 and to match
CARB's Step 1 warranty periods for engines sold in California.\329\ The
proposed Option 2 mileages covered 40 to 55 percent of the proposed
Option 1 MY 2031 useful life mileages and represented an appropriate
lower end of the range of the revised regulatory emission warranty
periods we considered.
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\329\ Since the CARB Step 1 warranty program did not include
updates to warranty for SI engines, the proposed Option 2 warranty
mileage for that the Spark-ignition HDE class matched the current
useful life for those engines, consistent with the approach for
Light HDE proposed Option 2 warranty.
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While we noted that a majority of engines would reach the warranty
mileage in a reasonable amount of time, some applications may have very
low annual mileage due to infrequent use or low speed operation and may
not reach the warranty mileage for many years. To ensure manufacturers
are not indefinitely responsible for components covered under emissions
warranty in these situations, we proposed to revise the years-based
warranty periods and proposed hours-based warranty periods for all
engine classes in proposed Option 1.
For the years-based period, which would likely be reached first by
engines with lower annual mileage due to infrequent use, we proposed to
increase the current period from 5 years to 7 years for MY 2027 through
2030, and to 10 years starting with MY 2031. We also proposed to add an
hours-based warranty period to cover engines that operate at low speed
and/or are frequently in idle mode.\330\ In contrast to infrequent use,
low speed and frequent idle operation can strain emission control
components. We proposed an hours-based warranty period to allow
manufacturers to factor gradually-accumulated work into their warranty
obligations.
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\330\ We proposed warranty hours for all primary intended
service classes based on a 20 mile per hour average vehicle speed
threshold to convert from the proposed mileage values.
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b. Basis for the Final Emission-Related Warranty Periods
As detailed in section 4 of the Response to Comments document for
this rule, commenter support for lengthening emission-related warranty
periods varied. Many commenters expressed general support for our
proposal to lengthen warranty periods in this rulemaking. Several
commenters expressed specific support for the warranty periods of
proposed Option 1 or proposed Option 2. Other commenters recommended
EPA revise the proposal to either lengthen or shorten the warranty
periods to values outside of the range of our proposed options.
Our final warranty periods continue to be influenced by the
potential beneficial outcomes of lengthening emission-related warranty
periods that we discussed in the proposal. Specifically, we continue to
believe lengthened warranty periods will effectively assure owners
properly maintain and repair their emission controls over a longer
period, reduce the likelihood of tampering, provide additional
information on failure modes, and create a greater incentive for
manufacturers to simplify repair processes to reduce costs. Several
commenters agreed with our list of potential outcomes, with some noting
that any associated emissions benefits would be accelerated by pulling
ahead the warranty periods of the MY 2031 step of proposed Option 1 to
begin in MY 2027.
Organizations submitting adverse comments on lengthening warranty
periods focused mostly the warranty mileages proposed for the Heavy HDE
service class. Technology suppliers and engine manufacturers expressed
concern with the lack of data from engines at high mileages, including
uncertainties related to frequency and cause of failures, varying
vehicle applications, and operational changes as the engine ages. We
considered commenters' concerns regarding how uncertainties for the
highest mileages of proposed Option 1 could cause manufacturers to
respond by conservatively estimating their warranty cost. We continue
to expect, as noted in the proposal, that manufacturers are likely to
recoup the costs of warranty by increasing the purchase price of their
products. We agree with comments indicating that increases in purchase
price can increase the risk of pre-buy or low-buy, especially for the
heaviest engine class, Heavy HDE.
As described in this section, the final warranty periods are within
the range of periods over which we expect manufacturers have access to
failure data, which should limit the need for manufacturers to
conservatively estimate warranty costs. We summarize our updated cost
and economic impact analyses, which reflect the final warranty periods,
in Sections V and X of this preamble, respectively. For more
information, see our complete assessments of costs in Chapter 7 and
economic impacts in Chapter 10 of the Regulatory Impact Analysis for
this final rule.
We retain our proposed objectives to lengthen warranty periods to
cover a larger portion of the operational lives and to be more
consistent with the final useful life periods. Similar to our approach
for the useful life mileages in this final rule (see Section IV.A of
this preamble), we believe it is appropriate to pull ahead the longest
proposed MY 2031 warranty periods to apply in MY 2027 for the smaller
engine classes. For Spark-ignition HDE, Light HDE, and Medium HDE, the
final warranty mileages are 160,000 miles, 210,000 miles, and 280,000
miles, respectively, which cover about 80 percent of the corresponding
final useful life mileages. In response to commenters concerned with
data limitations, we expect any component failure and wear data
available from engines in the largest engine class would be applicable
to the smaller engine classes. As such, manufacturers and suppliers
have access to failure and wear data at the mileages we are finalizing
for the smaller engine classes through their current R&D and in-use
programs evaluating components for larger engines that currently have a
435,000 mile useful life.
We are not applying the same pull-ahead approach for the Heavy HDE
warranty mileage. We do not believe it is appropriate at this time to
finalize a 600,000-mile warranty for the Heavy HDE class that would
uniquely cover greater than 90 percent of the 650,000-
[[Page 4365]]
mile final useful life, especially considering the comments pointing to
uncertainties, lack of data, and potential high costs specific to Heavy
HDE. We are also not applying the approach of adopting the warranty
mileage of proposed Option 2, as was done for Heavy HDE useful life, as
we do not believe the proposed Option 2 warranty of 350,000 miles would
provide emission control assurance over a sufficient portion of the
useful life. Instead, we are finalizing a warranty mileage that matches
the longest mileage proposed for MY 2027 (450,000 miles), covering a
percentage of the final useful life that is more consistent with the
warranty periods of the smaller engine classes. The final warranty
mileage for Heavy HDE is only 15,000 miles longer than the current
useful life for this engine class. As noted for the warranties of the
smaller engine classes, we expect manufacturers and suppliers have
access to failure data nearing 450,000 miles through their R&D programs
evaluating Heavy HDE over their current useful life. We expect
manufacturers also have experience with their engines at this mileage
through their extended warranty offerings; thus, they already possess
real world operational data in addition to their internal
evaluations.\331\
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\331\ Brakora, Jessica. Memorandum to docket EPA-HQ-OAR-2019-
0055. ``Example Extended Warranty Packages for Heavy-duty Engines''.
September 29, 2022.
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Several organizations commented on the proposed years or hours
criteria for warranty. One supplier noted that analyses focused on
tractors and their relatively high mileages may not accurately predict
the use of vocational vehicles that are more limited by hours of
operation. The same supplier suggested EPA should further differentiate
warranties by vehicles classes and vocations. Another organization
cautioned against warranty periods that are one-size-fits-all. Two
organizations supported applying an hours-based warranty period for all
engine classes to cover lower-speed applications and the 20-mph
conversion factor that we proposed.
We agree that vocational vehicles have distinct use patterns;
however, we did not propose and are not finalizing warranty periods at
the vehicle level to distinguish between vehicle types in this rule. We
are finalizing three warranty thresholds for each heavy-duty engine
class: A mileage threshold that is likely to reached first by vehicles
driving many miles annually, a years threshold that is likely to be
reached first by vehicles that drive infrequently or seasonally, and an
hours threshold that is likely to be reached first by vehicles that
drive frequently at lower speeds or with significant idling. We believe
adding an hours threshold in the final rule to the mileage- and years-
based warranty periods for all engine classes will lead to more
equitable warranty obligations across the range of possible vehicle
applications for which a heavy-duty engine may be used.
ii. Warranty for Incomplete Vehicle Refueling Emission Controls
As noted in Section III.E, we are finalizing refueling emission
standards for Spark-ignition HDE that are certified as incomplete
vehicles above 14,000 lb GVWR.\332\ Our refueling standards are
equivalent to the refueling standards that are in effect for light- and
heavy-duty complete Spark-ignition HDVs. We project manufacturers would
meet the new refueling standards by adapting the existing onboard
refueling vapor recovery (ORVR) systems from systems designed for
complete vehicles. The new ORVR systems will likely supplement existing
evaporative emission control systems installed on these vehicles.
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\332\ See the final updates to 40 CFR 1037.103.
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We are finalizing warranty periods for the ORVR systems of
incomplete vehicles above 14,000 lb GVWR that align with the current
warranty periods for the evaporative systems on those vehicles.
Specifically, warranty periods for refueling emission controls would be
5 years or 50,000 miles on incomplete Light HDV, and 5 years or 100,000
miles on incomplete Medium HDV and Heavy HDV, as proposed. See our
final updates to 40 CFR 1037.120. Our approach to apply the existing
warranty periods for evaporative emission control systems to the ORVR
systems is similar to our approach to the final regulatory useful life
periods associated with our final refueling standards discussed in
Section IV.A. We received no adverse comments on our proposed warranty
periods for refueling emission controls.
2. Maintenance
In this section, we describe the migrated and updated maintenance
provisions we are finalizing for heavy-duty highway engines. Section
IV.F of this preamble summarizes the current durability demonstration
requirements and our final updates.
Our final maintenance provisions, in a new section 40 CFR 1036.125,
combine and amend the existing criteria pollutant maintenance
provisions from 40 CFR 86.004-25 and 86.010-38. Similar to other part
1036 sections we are adding in this rule, the structure of the new 40
CFR 1036.125 is consistent with the maintenance sections in the
standard-setting parts of other sectors (e.g., nonroad compression-
ignition engines in 40 CFR 1039.125). In 40 CFR 1036.205(i), we are
codifying the current manufacturer practice of including maintenance
instructions in their application for certification such that approval
of those instructions would be part of a manufacturer's certification
process.\333\ We are also finalizing a new paragraph 40 CFR 1036.125(h)
outlining several owner's manual requirements, including migrated and
updated provisions from 40 CFR 86.010-38(a).
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\333\ The current submission of maintenance instructions
provisions in 40 CFR 86.079-39 are migrated into the requirements
for an application for certification provisions in 40 CFR 1036.205.
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This section summarizes the final provisions that clarify the types
of maintenance, update the options for demonstrating critical emission-
related maintenance will occur and the minimum scheduled maintenance
intervals for certain components, and specify the requirements for
maintenance instructions. The proposed rule provided an extensive
discussion of the rationale and information supporting the proposed
maintenance provisions (87 FR 17520, March 28, 2022). See also section
6 of the Response to Comments for a detailed discussion of the comments
and how they may have informed changes we are making to the proposal in
this final rule.
i. Types of Maintenance
The new 40 CFR 1036.125 clarifies that maintenance includes any
inspection, adjustment, cleaning, repair, or replacement of components
and, consistent with 40 CFR 86.004-25(a)(2), broadly classifies
maintenance as emission-related or non-emission-related and scheduled
or unscheduled.\334\ As proposed, we are finalizing five types of
maintenance that manufacturers may choose to schedule: Critical
emission-related maintenance, recommended additional maintenance,
special maintenance, noncritical emission-related maintenance, and non-
emission-related maintenance. As we explained in the proposal,
identifying and defining these maintenance categories in final 40 CFR
1036.125 distinguishes between the types of maintenance manufacturers
may choose to recommend to owners in
[[Page 4366]]
maintenance instructions, identifies the requirements that apply to
maintenance performed during certification durability demonstrations,
and clarifies the relationship between the different types of
maintenance, emissions warranty requirements, and in-use testing
requirements. The final provisions thus also specify the conditions for
scheduling each of these five maintenance categories.
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\334\ We include repairs as a part of maintenance because proper
maintenance would require owners to repair failed or malfunctioning
components. We note that repairs are considered unscheduled
maintenance that would not be performed during durability testing
and may be covered under warranty.
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We summarize several revisions to the proposed critical emission-
related maintenance provisions in Section 0 with additional details in
section 6 of the Response to Comments document. As proposed, the four
other types of maintenance will require varying levels of EPA approval.
In 40 CFR 1036.125(b), we propose to define recommended additional
maintenance as maintenance that manufacturers recommend owners perform
for critical emission-related components in addition to what is
approved for those components under 40 CFR 1036.125(a). We are
finalizing this provision as proposed except for a clarification in
wording to connect additional recommended maintenance and critical
emission-related maintenance more clearly. Under the final provisions,
a manufacturer may recommend that owners replace a critical emission-
related component at a shorter interval than the manufacturer received
approval to schedule for critical emission-related maintenance;
however, the manufacturer will have to clearly distinguish their
recommended intervals from the critical emission-related scheduled
maintenance in their maintenance instructions. As described in this
Section III.B.2 and the proposal, recommended additional maintenance is
not performed in the durability demonstration and cannot be used to
deny a warranty claim, so manufacturers will not be limited by the
minimum maintenance intervals or need the same approval from EPA by
demonstrating the maintenance would occur.
In 40 CFR 1036.125(c), we proposed that special maintenance would
be more frequent maintenance approved at shorter intervals to address
special situations, such as atypical engine operation. We received one
comment requesting we clarify special maintenance in proposed 40 CFR
1036.125(c) and we are finalizing this provision as proposed except
that we are including an example of biodiesel use in the final
paragraph (c). Under the final provisions, manufacturers will clearly
state that the maintenance is associated with a special situation in
the maintenance instructions provided to EPA and owners.
In 40 CFR 1036.125(d), as proposed, we are finalizing that
noncritical emission-related maintenance includes inspections and
maintenance that is performed on emission-related components but is
considered ``noncritical'' because emission control will be unaffected
(consistent with existing 40 CFR 86.010-38(d)). Under this final
provision, manufacturers may recommend noncritical emission-related
inspections and maintenance in their maintenance instructions if they
clearly state that it is not required to maintain the emissions
warranty.
In 40 CFR 1036.125(e), we are updating the paragraph heading from
nonemission-related maintenance to maintenance that is not emission-
related to be consistent with other sectors. The final provision, as
proposed, describes the maintenance as unrelated to emission controls
(e.g., oil changes) and states that manufacturers' maintenance
instructions can include any amount of maintenance unrelated to
emission controls that is needed for proper functioning of the engine.
Critical Emission-Related Components
Consistent with the existing and proposed maintenance provisions,
the final provisions continue to distinguish certain components as
critical emission-related components. The proposal did not migrate the
specific list of components defined as ``critical emission-related
components'' from 40 CFR 86.004-25(b)(6)(i); instead, we proposed and
are finalizing that manufacturers identify their specific critical
components by obtaining EPA's approval for critical emission-related
maintenance using 40 CFR 1036.125(a). Separately, we also proposed a
new definition for critical emission-related components in 40 CFR
1068.30 and are finalizing with revision. The final definition is
consistent with paragraph 40 CFR 86.004-25(b)(6)(i)(I) and the current
paragraph IV of 40 CFR part 1068, appendix A, as proposed.\335\ We are
removing the proposed reference to 40 CFR 1068, appendix A, in the
final definition, since appendix A specifies emission-related
components more generally. To avoid having similar text in two
locations, we are also replacing the current text of paragraph IV of 40
CFR 1068, appendix A, with a reference to the new part 1068 definition
of critical emission-related components.
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\335\ Paragraph (b)(6)(i)(I) concludes the list of critical
emission-related components in 40 CFR 86.004-25 with a general
description stating: ``Any other component whose primary purpose is
to reduce emissions or whose failure would commonly increase
emissions of any regulated pollutant without significantly degrading
engine performance.'' The existing paragraph (IV) of 40 CFR 1068,
appendix A similarly states: ``Emission-related components also
include any other part whose primary purpose is to reduce emissions
or whose failure would commonly increase emissions without
significantly degrading engine/equipment performance.''
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ii. Critical Emission-Related Maintenance
A primary focus of the final maintenance provisions is critical
emission-related maintenance. Critical emission-related maintenance
includes any adjustment, cleaning, repair, or replacement of emission-
related components that manufacturers identify as having a critical
role in the emission control of their engines. The final 40 CFR
1036.125(a), consistent with current maintenance provisions in 40 CFR
part 86 and the proposal, will continue to allow manufacturers to seek
advance approval from EPA for new emission-related maintenance they
wish to include in maintenance instructions and perform during
durability demonstration. The final 40 CFR 1036.125(a) retains the same
proposed structure that includes a maintenance demonstration and
minimum maintenance intervals, and a pathway for new technology that
may be applied in engines after model year 2020.
We are finalizing with revision the maintenance demonstration
proposed in 40 CFR 1036.125(a)(1). The final provision includes the
five proposed options for manufacturers to demonstrate the maintenance
is reasonably likely to be performed in-use, with several clarifying
edits detailed in the Response to Comments document .\336\ As further
discussed in Section IV.D, we are finalizing the separate statement in
40 CFR 1036.125(a)(1) that points to the final inducement provisions,
noting that we will accept DEF replenishment as reasonably likely to
occur if an engine meets the specifications in proposed 40 CFR
1036.111; we are not setting a minimum maintenance interval for DEF
replenishment. Also, as noted in the proposal and reiterated here, the
first maintenance demonstration option, described in 40 CFR
1036.125(a)(1)(i), is intended to cover emission control technologies
that have an inherent performance degradation that coincides with
emission increases, such as back pressure resulting from a clogged DPF.
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\336\ The five maintenance demonstration options are consistent
with current maintenance demonstration requirements in 40 CFR
86.004-25 and 86.094-25.
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Consistent with the current and proposed maintenance provisions, we
are specifying minimum maintenance
[[Page 4367]]
intervals for certain emission-related components, such that
manufacturers may not schedule more frequent maintenance than we allow.
In 40 CFR 1036.125(a)(2), we are updating the list of components with
minimum maintenance intervals to more accurately reflect components in
use today and extending the replacement intervals such that they
reflect replacement intervals currently scheduled for those components.
See the NPRM preamble for a discussion of our justification for
terminology changes we are applying in the final rule, and the list of
components that we are not migrating from 40 CFR part 86 because they
are obsolete or covered by other parts.
Consistent with current maintenance provisions, we proposed to
disallow replacement of catalyst beds and particulate filter elements
within the regulatory useful life of the engine.\337\ We are removing
reference to catalyst beds and particular filter elements in the
introductory text of paragraph (a)(2) and instead are adding them, with
updated terminology, as a separate line in the list of components in
Table 1 of 40 CFR 1036.125(a)(2) with minimum maintenance intervals
matching the final useful life values of this rule.\338\ Including
catalyst substrates and particulate filter substrates directly in the
table of minimum maintenance intervals more clearly connects the
intervals to the useful life values. In response to manufacturer
comments requesting clarification, we are also adding a reference to 40
CFR 1036.125(g) in paragraph (a)(2) to clarify that manufacturers are
not restricted from scheduling maintenance more frequent than the
minimum intervals, including replacement of catalyst substrates and
particulate filter substrates, if they pay for it.
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\337\ Existing 40 CFR 86.004-25(b)(4)(iii) states that only
adjustment and cleaning are allowed for catalyst beds and
particulate filter elements and that replacement is not allowed
during the useful life. Existing 40 CFR 86.004 25(i) clarifies that
these components could be replaced or repaired if manufacturers
demonstrate the maintenance will occur and the manufacturer pays for
it.
\338\ In the final provision, we replaced ``catalyst bed'' with
``catalyst substrate'' and ``particulate filter element'' with
``particulate filter substrate''.
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We are finalizing as proposed the addition of minimum intervals for
replacing hybrid system components in engine configurations certified
as hybrid engines or hybrid powertrains, which would include the
rechargeable energy storage system (RESS). Our final minimum intervals
for hybrid system components equal the current useful life for the
primary intended service classes of the engines that these electric
power systems are intended to supplement or replace.\339\
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\339\ We note that Table IV-3 and the corresponding Table 1 of
40 CFR 1036.125(a)(2) include a reference to ``hybrid system
components'', which we inadvertently omitted from the tables in the
proposed rule.
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Table IV-3 summarizes the minimum replacement intervals we are
finalizing in a new table in 40 CFR 1036.125(a)(2). As explained in the
proposal, we believe it is appropriate to account for replacement
intervals that manufacturers have already identified and demonstrated
will occur for these components and the final replacement intervals
generally match the shortest mileage interval (i.e., most frequent
maintenance) of the published values, with some adjustments after
considering comments. Commenters noted that some sensors are not
integrated with a listed system and requested EPA retain a discrete set
of minimum intervals for sensors, actuators, and related ECMs. We agree
and are specifying minimum intervals that match the current intervals
for sensors, actuators, and related control modules that are not
integrated into other systems. We are retaining the proposed text to
indicate that intervals specified for a given system would apply for
all to actuators, sensors, tubing, valves, and wiring associated with
that component associated with that system. We are also revising the
minimum intervals for ignition wires from the proposed 100,000 miles to
50,000 miles to match the current intervals and adding an interval for
ignition coils at the same 50,000 miles after considering comments. See
section 6 of the Response to Comments document for other comments we
considered when developing the final maintenance provisions.
We proposed to retain the maintenance intervals specified in 40 CFR
86.004-25 for adjusting or cleaning components as part of critical
emission-related maintenance. We are finalizing the proposed
maintenance intervals for adjusting and cleaning with one correction.
Commenters noted that the proposal omitted an initial minimum interval
for adjusting or cleaning EGR system components. Consistent with 40 CFR
86.004-25(b), we are correcting the proposed intervals for several
components (catalyst system components, EGR system components (other
than filters or coolers), particulate filtration system components, and
turbochargers) from 150,000 miles or 4,500 hours to include an initial
interval of 100,000 miles or 3,000 hours, with subsequent intervals of
150,000 miles or 4,500 hours. We did not reproduce the new Table 2 from
40 CFR 1036.125(a)(2) showing the minimum intervals for adjusting or
cleaning components in this preamble.
Table IV-3--Minimum Scheduled Maintenance Intervals in Miles (or Hours) for Replacing Critical Emission-Related
Components in 40 CR 1036.125
----------------------------------------------------------------------------------------------------------------
Spark-ignition
Components HDE Light HDE Medium HDE Heavy HDE
----------------------------------------------------------------------------------------------------------------
Spark plugs............................. 25,000 (750) ................ ................ ................
DEF filters............................. ................ 100,000 (3,000) 100,000 (3,000) 100,000 (3,000)
Crankcase ventilation valves and filters 60,000 (1,800) 60,000 (1,800) 60,000 (1,800) 60,000 (1,800)
.......................................
Ignition wires and coils................ 50,000 (1,500) ................ ................ ................
Oxygen sensors.......................... 80,000 (2,400) ................ ................ ................
Air injection system components......... 110,000 (3,300) ................ ................ ................
Sensors, actuators, and related control 100,000 (3,000) 100,000 (3,000) 150,000 (4,500) 150,000 (4,500)
modules that are not integrated into
other systems..........................
Particulate filtration systems (other 100,000 (3,000) 100,000 (3,000) 250,000 (7,500) 250,000 (7,500)
than filter substrates)................
Catalyst systems (other than catalyst 110,000 (3,300) 110,000 (3,300) 185,000 (5,550) 435,000 (13,050)
substrates), fuel injectors, electronic
control modules, hybrid system
components, turbochargers, and EGR
system components (including filters
and coolers)...........................
Catalyst substrates and particulate 200,000 (10,000) 270,000 (13,000) 350,000 (17,000) 650,000 (32,000)
filter substrates......................
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[[Page 4368]]
We received no adverse comments on the proposed approach to
calculate the corresponding hours values for each minimum maintenance
interval. Consistent with our current maintenance provisions and the
proposal, we are finalizing minimum hours values based on the final
mileage and a 33 miles per hour vehicle speed (e.g., 150,000 miles
would equate to 4,500 hours).\340\ Consistent with the current
maintenance intervals specified in part 86 and the proposal, we are not
including year-based minimum intervals; OEMs can use good engineering
judgment if they choose to include a scheduled maintenance interval
based on years in their owner's manuals.
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\340\ The minimum hours-based intervals for catalyst substrates
and particulate filter substrates match the useful life hours that
apply for each primary intended service class to ensure these
components are not replaced within the regulatory useful life of the
engine, consistent with existing maintenance provisions. The useful
life hours are calculated using a 22 miles per hour conversion
factor as described in Section IV.A of this preamble.
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For new technology, not used on engines before model year 2020, we
are providing a process for manufacturers to seek approval for new
scheduled maintenance, consistent with the current maintenance
provisions. We received no adverse comment on the proposal to migrate
40 CFR 86.094-25(b)(7)(ii), which specifies a process for approval of
new critical emission-related maintenance associated with new
technology, and 40 CFR 86.094-25(b)(7)(iii), which allows manufacturers
to ask for a hearing if they object to our decision.\341\ We are
finalizing a new 40 CFR 1036.125(a)(3), as proposed.
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\341\ Hearing procedures are specified in 40 CFR 1036.820 and 40
CFR part 1068, subpart G.
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iii. Source of Parts and Repairs
Consistent with CAA section 207 \342\ and our existing regulations
for heavy duty vehicles under part 1037, we proposed a new paragraph 40
CFR 1036.125(f) to clarify that manufacturers' written instructions for
proper maintenance and use, discussed further in Section IV.B.2.vi,
generally cannot limit the source of parts and service owners use for
maintenance unless the component or service is provided without charge
under the purchase agreement, with two specified exceptions.\343\ We
are moving, with revisions, the content of the proposed paragraph (f)
to 40 CFR 1036.125(h)(2). See section 6 of the Response to Comments.
Consistent with the proposal, we are finalizing that manufacturers
cannot specify a particular brand, trade, or corporate name for
components or service and cannot deny a warranty claim due to
``improper maintenance'' based on owners choosing not to use a
franchised dealer or service facility or a specific brand of part
unless the component or service is provided without charge under the
purchase agreement. Consistent with current maintenance provisions and
CAA section 207(c)(3)(B), a second exception is that manufacturers can
specify a particular service facility and brand of parts only if the
manufacturer convinces EPA during the approval process that the engine
will only work properly with the identified service or component. We
are not finalizing at this time the proposed 40 CFR 1036.125(f)
requirement regarding specific statements on the first page of written
maintenance instructions; after consideration of comments, we agree
with commenters that the final regulatory text accomplishes the intent
of our proposal without the additional proposed first sentence.
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\342\ See, e.g., CAA section 207(c)(3)(B) and (g).
\343\ This provision has been adopted in the standard-setting
parts of several other sectors (see 1037.125(f)).
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iv. Payment for Scheduled Maintenance
We proposed 40 CFR 1036.125(g) to allow manufacturers to schedule
maintenance not otherwise allowed by 40 CFR 1036.125(a)(2) if they pay
for it. The proposed paragraph (g) also included four criteria to
identify components for which we would require manufacturers to pay for
any scheduled maintenance within the regulatory useful life. The four
criteria, which are based on current provisions that apply for nonroad
compression-ignition engines, would require manufacturers to pay for
components that were not in general use on similar engines before 1980,
whose primary purpose is to reduce emissions, where the cost of the
scheduled maintenance is more than 2 percent of the price of the
engine, and where failure to perform the scheduled maintenance would
not significantly degrade engine performance.\344\ We continue to
believe that components meeting the four criteria are less likely to be
maintained without the incentive of manufacturers paying for it and we
are finalizing 40 CFR 1036.125(g) as proposed.
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\344\ See 40 CFR 1039.125(g).
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As noted in Section IV.B.2.ii, manufacturers cannot schedule
replacement of catalyst substrates or particulate filter substrates
within the regulatory useful life of the engine unless they pay for it.
As explained in the proposed rule, in addition to catalyst substrates
and particulate filter substrates, we expect that replacement of EGR
valves, EGR coolers, and RESS of certain hybrid systems also meet the
40 CFR 1036.125(g) criteria and manufacturers will only be able to
schedule replacement of these components if the manufacturer pays for
it.
In the proposal, we requested comment on restricting the
replacement of turbochargers irrespective of the four criteria of
proposed 40 CFR 1036.125(g). One commenter suggested that EPA should
follow the CARB approach that requires manufacturers to pay for
scheduled maintenance of turbochargers within the regulatory useful
life. The comment indicated the cost of repairs and ``significant
impact'' of a failed turbocharger on emissions justify requiring that
manufacturers pay for replacement. We disagree and are not finalizing a
separate requirement for turbochargers. Turbochargers are not added to
engines specifically to control emissions and we expect the performance
degredation associated with a failing turbocharger is likely to
motivate owners to fix the problem. We continue to believe the four
criteria in 40 CFR 1036.125(g) are an appropriate means of
distinguishing components for which manufacturers should pay in order
to ensure the components are maintained.
v. Maintenance Instructions
As proposed, our final 40 CFR 1036.125 preserves the requirement
that the manufacturer provide written instructions for properly
maintaining and using the engine and emission control system,
consistent with CAA section 207(c)(3)(A).\345\ The new 40 CFR
1036.125(h) describes the information that we are requiring
manufacturers to include in an owner's manual, consistent with CAA
sections 202 and 207. The new 40 CFR 1036.125(h)(1) generally migrates
the existing maintenance instruction provisions specified in 40 CFR
86.010-38(a). As described in Section IV.B.2.iii, final 40 CFR
1036.125(h)(2) includes revised content from proposed 40 CFR
1036.125(f). The final paragraph (h)(2) is also revised from the
proposed regulatory text to clarify that EPA did not intend the
proposed paragraph as a requirement for owners to maintain
[[Page 4369]]
records in order to make a warranty claim. While 40 CFR 1036.120(d)
allows manufacturers to deny warranty claims for improper maintenance
and use, owners have expressed concern that it is unclear what
recordkeeping is needed to document proper maintenance and use, and
both the proposed and final 40 CFR 1036.125(h)(2) are intended to
ensure manufacturers are communicating their expectations to owners.
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\345\ CAA section 207(c)(3)(A) states that the manufacturer
shall furnish with each new motor vehicle or motor vehicle engine
written instructions for the proper maintenance and use of the
vehicle or engine by the ultimate purchaser and that such
instructions shall correspond to regulations which the Administrator
shall promulgate.
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Consistent with the current 40 CFR 86.010-38(a)(2), our final 40
CFR 1036.125(h)(2) also requires manufacturers to describe in the
owner's manual if manufacturers expect owners to maintain any
documentation to show the engine and emission control system have been
properly maintained and, if so, to specify what documentation.
Manufacturers should be able to identify their expectations for
documenting routine maintenance and repairs related to warranty claims.
For instance, if a manufacturer requires a maintenance log as part of
their process for reviewing warranty claims and determining whether the
engine was properly maintained, we expect the owner's manual would
provide an example log with a clear statement that warranty claims
require an up-to-date maintenance record. We note that 40 CFR 1036.125
specifies minimum maintenance intervals for critical emission-related
maintenance, and limits manufacturers from invalidating warranty if
certain other types of allowable maintenance are not performed (i.e.,
recommended additional maintenance and noncritical emission-related
maintenance). Any required maintenance tasks and intervals must be
consistent with the requirements and limitations in 40 CFR 1036.125. As
explained at proposal, we may review a manufacturer's information
describing the parameters and documentation for demonstrating proper
maintenance before granting certification for an engine family.
The maintenance instructions requirements we are finalizing for the
remainder of 40 CFR 1036.125(h) are covered in the serviceability
discussion in Section IV.B.3 and inducements discussion in Section IV.C
of this preamble. As noted in Section IV.B.3, our serviceability
provisions supplement the service information provisions specified in
40 CFR 86.010-38(j).\346\
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\346\ We are not migrating the service information provisions
into 40 CFR part 1036 in this rule.
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vi. Performing Scheduled Maintenance on Test Engines
We are finalizing our proposed update to 40 CFR 1065.410(c) to
clarify that inspections performed during testing include electronic
monitoring of engine parameters. While we intended the proposed update
to include prognostic systems, the proposed text referred only to
electronic tools, and we are revising from the proposed text in the
final provision to include ``or internal engine systems'' to clarify.
Manufacturers that include prognostic systems as part of their engine
packages to identify or predict malfunctioning components may use those
systems during durability testing and would describe any maintenance
performed as a result of those systems, consistent with 40 CFR
1065.410(d), in their application for certification. We note that, to
apply these electronic monitoring systems in testing, the inspection
tool (e.g., prognostic system) must be readable without specialized
equipment so it is available to all customers or accessible at
dealerships and other service outlets consistent with CAA sections
202(m) and 206.
3. Serviceability
This Section IV.B.3 describes the provisions we are finalizing to
improve serviceability, reduce mal-maintenance, and ensure owners are
able to maintain emission control performance throughout the entire in-
use life of heavy-duty engines. See section IV.B.2 of this preamble for
a discussion of manufacturers' obligations to provide maintenance
instructions to operators. Also see the preamble of the proposed rule
for further discussion of why EPA proposed these serviceability and
maintenance information provisions.\347\ The final serviceability and
maintenance information provisions were informed by comments, and we
summarize key comments in this section.\348\ We provide complete
responses to the serviceability-related comments in section 5 of the
Response to Comments.
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\347\ See section IV.B.3. of the proposed preamble (87 FR 17517,
March 28, 2022).
\348\ While we requested comment on several potential approaches
to improve serviceability of electric vehicles in the proposal (87
FR 17517, March 28, 2022), EPA is not taking final action on any
requirements related to this request at this time; we may consider
the comments provided on improved serviceability of electric
vehicles in future rulemakings relevant to electric vehicles. See
section 5.3 of the Response to Comments document for details on
comments received.
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i. Background
Without proper maintenance, the emission controls on heavy-duty
engines may not function as intended, which can result in increased
emissions. Mal-maintenance, which includes delayed or improper repairs
and delayed or unperformed maintenance, can be intentional (e.g.,
deferring repairs due to costs) or unintentional (e.g., not being able
to diagnose the actual problem and make the proper repair).
In the NPRM, EPA discussed stakeholder concerns with the
reliability of MY 2010 and later heavy-duty engines, and significant
frustration expressed by owners concerning their experiences with
emission control systems on such engines. EPA explained that
stakeholders have communicated to EPA that, although significant
improvements have been made to emission control systems since they were
first introduced into the market, reliability and serviceability
continue to cause them concern. EPA received comments on the NPRM
further highlighting problems from fleets, owners, and operators.
Commenters noted issues with a range of emission-related components,
including: Sensors (DPF and SCR-related), DEF dosers, hoses, filters,
EGR valves, EGR coolers and EGR actuators, SCR catalysts, DOC, turbos,
wiring, decomposition tubes, cylinder heads, and DPFs. Specifically,
for example, comments included described experiences with
aftertreatment wiring harness failures, DEF nozzles plugging or over-
injecting, NOX sensor failures, defective DEF pumps and
level sensors, systems being less reliable in rain and cold weather,
more frequent required cleaning of DPFs than anticipated, and problems
related to DEF build-up. See section 5 of the Response to Comment for
further information and the detailed comments.
In addition to existing labeling, diagnostic, and service
information requirements, EPA proposed to require important maintenance
information be made available in the owner's manual as a way to improve
factors that may contribute to mal-maintenance. The proposed
serviceability provisions were expected to result in better service
experiences for independent repair technicians, specialized repair
technicians, owners who repair their own equipment, and possibly
vehicle inspection and maintenance technicians. Furthermore, the
proposed provisions were intended to improve owner experiences
operating and maintaining heavy-duty engines and provide greater
assurance of long-term in-use emission reductions by reducing the
likelihood of occurrences of tampering.
Given the importance and complexity of emission control systems and
the
[[Page 4370]]
impact to drivers for failing to maintain such systems (e.g.,
inducements), EPA believes it is critical to include additional
information about emission control systems in the owner's manual. We
proposed to require manufacturers to provide more information
concerning the emission control system in the owner's manual to include
descriptions of how the emissions systems operate, troubleshooting
information, and diagrams. EPA has imposed similar requirements in the
past, such as when EPA required vacuum hose diagrams be included on the
emission label to improve serviceability and help inspection and
maintenance facilities identify concerns with that system.\349\
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\349\ See 53 FR 7675, March 9, 1988, and 55 FR 7177, February
29. 1990 for more information.
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ii. Final Maintenance Information Requirements for Improved
Serviceability
EPA received both supportive and adverse comments from a number of
stakeholders on the serviceability proposals (see section 5 of the
Response to Comments). For example, comments from service providers and
manufacturers largely objected to the proposed serviceability
requirements, while owners and operators supported the proposed
requirements. EPA is finalizing requirements for improved
serviceability so that owners and operators can more easily understand
advanced emission control system operation and identify issues in such
systems as they arise during operation. To the extent EPA can ensure
this information is harmonized among manufacturers, we believe this
will improve the experiences of owners, operators, parts counter
specialists, and repair technicians, and reduce frustration that could
otherwise create an incentive to tamper.
CAA section 207(c)(3)(A) requires manufacturers to provide
instructions for the proper maintenance and use of a vehicle or engine
by the ultimate purchaser and requires such instructions to correspond
to EPA regulations. The final rule includes maintenance provisions
migrated and updated from 40 CFR part 86, subpart A, to a new 40 CFR
1036.125, that specify the maintenance instructions manufacturers must
provide in an owner's manual to ensure that owners can properly
maintain their vehicles (see Section IV.B.2). Additionally, as a part
of the new 40 CFR 1036.125(h), we are finalizing specific maintenance
information manufacturers must provide in the owner's manual to improve
serviceability:
EPA is finalizing with revision the proposed requirement
for manufacturers to provide a description of how the owner can use the
OBD system to troubleshoot problems and access emission-related
diagnostic information and codes stored in onboard monitoring systems.
The revision replaces the proposed requirement that the owner's manual
include general information on how to read and understand OBD codes
with a more specific set of required information. The final requirement
specifies that, at a minimum, manufacturers provide a description of
how to use the OBD system to troubleshoot and access information and
codes, including (1) identification of the OBD communication protocol
used, (2) location and type of OBD connector, (3) a brief description
of what OBD is (including type of information stored, what a
malfunction indicator light (MIL) is, explanation that some MILs may
self-extinguish), and (4) a note that certain engine and emission data
is publicly available using any scan tool, as required by EPA. As we
describe further in section IV.C.1.iii, we are not taking final action
on the proposed health monitors. Therefore, we are also not requiring
manufacturers to provide information about the role of the health
monitor to help owners service their engines before components fail in
the description of the OBD system.
EPA is finalizing as proposed, with a few clarifications
in wording, a requirement for manufacturers to identify critical
emission systems and components, describe how they work, and provide a
general description of how the emission control systems operate.
EPA is finalizing as proposed the requirement for
manufacturers to include one or more diagrams of the engine and its
emission-related components, with two exceptions: (1) We are not
finalizing the proposed requirements to include the identity, location,
and arrangement of wiring in the diagram, and we are not requiring
information related to the expected pressures at the particulate filter
and exhaust temperatures throughout the aftertreatment system. The
final requirement specifies the following information is required, as
proposed:
[cir] The flow path for intake air and exhaust gas.
[cir] The flow path of evaporative and refueling emissions for
spark-ignition engines, and DEF for compression-ignition engines, as
applicable.
[cir] The flow path of engine coolant if it is part of the emission
control system described in the application for certification.
[cir] The identity, location, and arrangement of relevant emission
sensors, DEF heater and other DEF delivery components, and other
critical emission-related components.
[cir] Terminology to identify components must be consistent with
codes the manufacturer uses for the OBD system.
EPA is revising the proposed requirement relating to
exploded-view drawings and basic assembly requirements in the owner's
manual. The final provision replaces a general reference to
aftertreatment devices with a specific list of components that should
be included in one or more diagrams in the owner's manual, including:
EGR Valve, EGR actuator, EGR cooler, all emission sensors (e.g.,
NOX, soot sensors, etc.), temperature and pressure sensors
(EGR, DPF, DOC, and SCR-related, including DEF-related temperature and
pressure sensors), fuel (DPF-related) and DEF dosing units and
components (e.g., pumps, filters, metering units, nozzles, valves,
injectors), DEF quality sensors, DPF filter, DOC, SCR catalyst,
aftertreatment-related control modules, any other DEF delivery-related
components (e.g., lines and freeze protection components), and
aftertreatment-related wiring harnesses if replaceable separately. The
revision also notes that the information could be provided in multiple
diagrams. We are also revising the proposed requirement to include part
numbers for all components in the drawings and instead are only
requiring part numbers for sensors and filters related to SCR or DPF
systems. We are not finalizing at this time the broader requirement
that this information include enough detail to allow a mechanic to
replace any of these components. Finally, once published for a given
model year, manufacturers will not be required to revise their owner's
manual with updated part numbers if a part is updated in that model
year. We recognize that manufacturers are able to use outdated part
numbers to find updated parts.
EPA is finalizing as proposed the requirement for
manufacturers to provide a statement instructing owners or service
technicians where and how to find emission recall and technical repair
information available without charge from the National Highway Traffic
Safety Administration.\350\
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\350\ NHTSA provides this information at https://www.nhtsa.gov/recalls. For example, manufacturers should specify if the
information would be listed under ``Vehicle'' or ``Equipment.''
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EPA is finalizing with some modifications from the
proposal the requirement for manufacturers to
[[Page 4371]]
include a troubleshooting guide to address SCR inducement-related and
DPF regeneration-related warning signals. For the SCR system this
requirement includes:
[cir] The inducement derate schedule (including indication that DEF
quantity-related inducements will be triggered prior to the DEF tank
being completely empty).
[cir] The meaning of any trouble lights that indicate specific
problems (e.g., DEF level).
[cir] A description of the three types of SCR-related derates (DEF
quantity, DEF quality and tampering) and a notice that further
information on the cause of (e.g., trouble codes) is available using
the OBD system.
For the DPF system the troubleshooting guide requirement
includes:
[cir] Information on the occurrence of DPF-related derates.
[cir] EPA is finalizing in 40 CFR 1036.110(c) that certain
information must be displayed on-demand for operators. Specifically,
EPA is finalizing the requirement that for SCR-related inducements,
information such as the derate and associated fault code must be
displayed on-demand for operators (see section IV.D.3 for further
information). EPA is also finalizing requirements that the number of
DPF regenerations, DEF consumption rate, and the type of derate (e.g.,
DPF- or SCR-related) and associated fault code for other types of
emission-related derates be displayed on-demand for operators (see
section IV.C.1.iii for further information).
EPA proposed that manufacturers include a Quick Response (QR) code
on the emission label that would direct repair technicians, owners, and
inspection and maintenance facilities to a website providing critical
emission systems information at no cost. We are not taking final action
at this time on the proposed requirement to include QR codes on the
emission control information label. After considering manufacturers'
comments, we intend to engage in further outreach and analysis before
adopting electronic labeling requirements, such as QR codes. In this
rule, we are instead finalizing that the owner's manual must include a
URL directing owners to a web location for the manufacturer's service
information required in 40 CFR 86.010-38(j). We recognize the potential
for electronic labels with QR codes or similar technology to provide
useful information for operators, inspectors, and others. Manufacturers
from multiple industry sectors are actively pursuing alternative
electronic labeling. In the absence of new requirements for electronic
labeling, manufacturers must continue to meet requirements for applying
physical labels to their engines. Manufacturers may include on the
vehicle or engine any QR codes or other electronic labeling information
that goes beyond what is required for the physical emission control
information label. EPA is also not taking final action at this time on
the proposed requirement to include a basic wiring diagram for
aftertreatment-related components in the owner's manual. Finally, EPA
is not taking final action at this time on requirements related to DPF
cleaning; instead, EPA intends to continue to follow the work CARB has
undertaken in this area and may consider taking action in a future
rule.
iii. Other Emission Controls Education Options
In addition to our proposed provisions to provide more easily
accessible service information for operators, we sought comment on
whether educational programs and voluntary incentives could lead to
better maintenance and real-world emission benefits. We received
comments in response to the NPRM supportive of improving such
educational opportunities to promote an understanding of how advanced
emission control technologies function and the importance of emissions
controls as they relate to the broader economy and the environment (see
section 5.4 of the Response to Comment for further details). EPA is not
finalizing any requirements related to this request for comment at this
time but will look for future opportunities to improve the availability
of information on emission control systems.
C. Onboard Diagnostics
As used here, the terms ``onboard diagnostics'' and ``OBD'' refer
to systems of electronic controllers and sensors required by regulation
to detect malfunctions of engines and emission controls. EPA's OBD
regulations for heavy-duty engines are contained in 40 CFR 86.010-18,
which were initially promulgated on February 24, 2009 (74 FR 8310).
Those requirements were harmonized with CARB's OBD program then in
place. Consistent with our authority under CAA section 202(m), EPA is
finalizing an update to our OBD regulations in 40 CFR 1036.110 to align
with existing CARB OBD requirements as appropriate, better address
newer diagnostic methods and available technologies, and to streamline
provisions.
1. Incorporation of California OBD Regulations by Reference
CARB OBD regulations for heavy-duty engines are codified in title
13, California Code of Regulations, sections 1968.2, 1968.5, 1971.1,
and 1971.5. EPA is finalizing our proposal to incorporate by reference
in 40 CFR 1036.810 the OBD requirements CARB adopted October 3,
2019.351 352 In response to the NPRM, EPA received a number
of comments supportive of EPA's adoption of the revised CARB OBD
program, including the 2019 rule amendments. As discussed in this
section and reflected in final 40 CFR 1036.110(b), our final rule will
harmonize with the majority of CARB's existing OBD regulations, as
appropriate and consistent with the CAA, and make these final
requirements mandatory beginning in MY 2027 and optional in earlier
model years. These new requirements better address newer diagnostic
methods and available technologies and have the additional benefit of
being familiar to industry. For example, the new tracking requirements
contained in CARB's updated OBD program, known as the Real Emissions
Assessment Logging (``REAL'') program, track real-world emissions
systems performance of heavy-duty engines. The REAL tracking
requirements include the collection of onboard data using existing OBD
sensors and other vehicle performance parameters, which will better
allow the assessment of real world, in-use emission performance.
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\351\ This CARB rulemaking became effective the same day and
began to phase in under CARB's regulations with MY 2022. The CARB
regulations we are adopting are available at: https://ww2.arb.ca.gov/resources/documents/heavy-duty-obd-regulations-and-rulemaking.
\352\ The legal effect of incorporation by reference is that the
material is treated as if it were published in the Federal Register
and CFR. This material, like any other properly issued rule, has the
force and effect of law. Congress authorized incorporation by
reference in the Freedom of Information Act to reduce the volume of
material published in the Federal Register and CFR. (See 5 U.S.C.
552(a) and 1 CFR part 51). See https://www.archives.gov/federal-register/cfr/ibr-locations.html for additional information.
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EPA's final OBD requirements are closely aligned with CARB's
existing requirements with a few exceptions, as further described in
Section IV.C.1.i. We are finalizing exclusions to certain provisions
that are not appropriate for a Federal program and including additional
elements to improve on the usefulness of OBD systems for operators.
[[Page 4372]]
i. CARB OBD Provisions Revised or Not Included in the Finalized Federal
Program
CARB's 2019 OBD program includes some provisions that may not be
appropriate for the Federal regulations.\353\ In a new 40 CFR
1036.110(b), we are finalizing the following clarifications and changes
to the 2019 CARB regulations that we are otherwise incorporating by
reference:
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\353\ EPA is reviewing a waiver request under CAA section 209(b)
from California for the Omnibus rule; note, we are making no
determination in this action about the appropriateness of these
provisions for CARB's regulation.
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1. Modifying the threshold requirements contained in the 2019 CARB
OBD standards we are adopting (as discussed in Section IV.C.1.ii),
2. Providing flexibilities to delay compliance up to three model
years for small manufacturers who have not previously certified an
engine in California,
3. Allowing good engineering judgment to correlate the CARB OBD
standards with EPA OBD standards,
4. Clarifying that engines must comply with OBD requirements
throughout EPA's useful life as specified in 40 CFR 1036.104, which may
differ from CARB's required useful life for some model years,
5. Clarifying that the purpose and applicability statements in 13
CCR 1971.1(a) and (b) do not apply,
6. Not requiring the manufacturer self-testing and reporting
requirements in 13 CCR 1971.1(l)(4) ``Verification of In-Use
Compliance'' and 1971.5(c) ``Manufacturer Self-Testing'' (note, in the
proposal we inadvertently cited incorrect CARB provisions for the
intended referenced requirements),
7. Retaining our existing deficiency policy (which we are also
migrating into 40 CFR 1036.110(d)), adjusting our deficiency timing
language to match CARB's, and specifying that the deficiency provisions
in 13 CCR 1971.1(k) do not apply,
8. Requiring additional freeze frame data requirements (as further
explained in Section IV.C.1.iii),
9. Requiring additional data stream parameters for compression- and
spark-ignition engines (as further explained in Section IV.C.1.iii),
and
10. Providing flexibilities to reduce redundant demonstration
testing requirements for engines certified to CARB OBD requirements.
With regard to the second through the fifth items, EPA is
finalizing these requirements as proposed for the reasons stated in the
proposal. For the sixth item, EPA is finalizing this requirement for
the reasons stated in the proposal and as proposed with the exception
of a correction to the CARB reference we cited.
EPA received supportive comment from manufacturers on our proposal
to migrate our existing deficiency requirements, and adverse comment
from manufacturers and CARB requesting that EPA harmonize with CARB's
retroactive deficiency provisions. CARB's deficiency requirements are
described in 13 CCR 1971.1(k) and include descriptions of requirements
such as how deficiencies are granted, fines charged for deficiencies,
allowable timelines, and the application of retroactive deficiencies.
We are finalizing as proposed to migrate our existing approach to
deficiency provisions in 40 CFR 86.010-18(n) into 40 CFR
1036.110(d).\354\ See section 7.1 of the Response to Comments for
further details on comments received and EPA's responses.
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\354\ See 74 FR 8310, 8349 (February 24, 2009).
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EPA also received comment concerned with EPA's regulatory language
describing the allowable timeframe for deficiencies. Commenters said
EPA's proposed deficiency timeline is shorter than CARB's and that EPA
should harmonize with CARB and provide manufacturers with 3 years to
make hardware-related changes. EPA is finalizing a change to 40 CFR
1036.110(d)(3) to ensure our language is consistent with CARB's
deficiency timeline in 13 CCR 1971.1(k)(4).
EPA received supportive and adverse comment on the proposal to
require additional freeze frame data requirements, including that the
reference in our regulations was overly broad and possibly in error.
EPA is finalizing these requirements with revisions to those proposed
in 40 CFR 1036.110(b)(8) to be more targeted. It is critical for there
to be sufficient emissions-related parameters captured in freeze frame
data to enable proper repairs.
EPA received supportive and adverse comment on the proposal to
require additional data stream parameter requirements, including
comment that our regulations needed to be more specific. EPA is
finalizing these requirements with revisions to those proposed in 40
CFR 1036.110(b)(9) to properly capture the additional elements we
intended to add to the freeze frame and to ensure these additional
parameters are interpreted properly as an expansion of the existing
data stream requirements in 13 CCR 1971.1(h)(4.2). Access to important
emissions-related data parameters is critical for prompt and proper
repairs.
EPA is finalizing flexibilities to reduce redundant demonstration
testing requirements for engines certified to CARB OBD requirements,
see section IV.C.1.iv. of this preamble for further discussion on what
we are finalizing.
It is important to emphasize that by not incorporating certain
existing CARB OBD requirements (e.g., the ``Manufacturer Self-Testing''
requirements) into our regulations, we are not waiving our authority to
require such testing on a case-by-case basis. CAA section 208 gives EPA
broad authority to require manufacturers to perform testing not
specified in the regulations in such circumstances. Thus, should we
determine in the future that such testing is needed, we would retain
the authority to require it pursuant to CAA section 208.
ii. OBD Threshold Requirements
a. Malfunction Criteria Thresholds
Existing OBD requirements specify how OBD systems must monitor
certain components and indicate a malfunction prior to when emissions
would exceed emission standards by a certain amount, known as an
emission threshold. Emission thresholds for these components under the
existing requirements in the 2019 CARB OBD update that we are
incorporating by reference are generally either an additive or
multiplicative value above the applicable exhaust emission standard.
EPA proposed to modify the threshold requirements in the 2019 CARB OBD
update to be consistent with the provisions finalized by CARB in their
Omnibus rule in December of 2021 and not tighten threshold requirements
while finalizing lower emission standards.\355\ \356\ This meant, for
example, that for monitors required to detect a malfunction before
NOX emissions exceed 1.75 times the applicable existing
NOX standard, the manufacturer would continue to use the
same numeric threshold (e.g., 0.35 g/bhp-hr NOX) for the new
emission standards finalized in this rule.
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\355\ California Air Resources Board. Staff Report: Addendum to
the Final Statement of Reasons for Rulemaking--Public Hearing to
Consider the Proposed Heavy-Duty Engine and Vehicle Omnibus
Regulation and Associated Amendments. December 20, 2021. https://ww2.arb.ca.gov/sites/default/files/barcu/regact/2020/hdomnibuslownox/fsoraddendum.pdf.
\356\ EPA is reviewing a waiver request under CAA section 209(b)
from California for the Omnibus rule; note, we are making no
determination in this action about the appropriateness of these
provisions for CARB's regulation.
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EPA received comments from manufacturers and operators in support
[[Page 4373]]
of finalizing the threshold provisions as proposed, and a comment from
CARB stating that three engine families have recently been certified to
lower FELs indicating EPA should finalize lower thresholds. We note
that CARB stated that two of these engine families were certified with
deficiencies, and thus these engines did not fully meet all specific
OBD requirements (see section 7.1 of the Response to Comment for
further detail about these comments and EPA's responses). EPA is
finalizing with minor revision future numerical values for OBD
NOX and PM thresholds that align with the numerical value
that results under today's NOX and PM emissions
requirements.
We are finalizing as proposed a NOX threshold of 0.40 g/
hp-hr and a PM threshold of 0.03 g/hp-hr for compression-ignition
engines for operation on the FTP and SET duty cycles. We are finalizing
as proposed a PM threshold of 0.015 g/hp-hr for spark-ignition engines
for operation on the FTP and SET duty cycles. For spark-ignition
engines, we proposed NOX thresholds of 0.30 and 0.35 g/hp-hr
for monitors detecting a malfunction before NOX emissions
exceed 1.5 and 1.75 times the applicable standard, respectively. We are
finalizing these numeric threshold values without reference to what
percent exceedance is relevant and instead are clarifying that the
0.35g/hp-hr standard applies for catalyst monitors and that 0.30g/hp-hr
applies for all other monitors, to ensure the proper numeric thresholds
can be applied to engines certified under 13 CCR 1968.2 and 1971.1..
EPA intends to continue to evaluate the capability of HD OBD monitors
to accommodate lower thresholds to correspond to the lower emission
levels for the final emission standards and may consider updating
threshold requirements in the future as more in-use data becomes
available.
We also inadvertently omitted from the proposed 40 CFR 1036.110(b)
the specific threshold criteria for SI and CI engine HC and CO
emissions that coincided with our overall expressed intent to harmonize
with the threshold requirements included in CARB's Omnibus rule and not
tighten OBD emission thresholds.\357\ Consistent with this intent, we
are finalizing a provision in 40 CFR 1036.110(b)(5) that instructs
manufacturers to use numeric values that correspond to existing HC and
CO standards (0.14 g/hp-hr for HC, 15.5 g/hp-hr for CO from
compression-ignition engines, and 14.4 g/hp/hr for spark-ignition
engines) to determine the required thresholds. Applying this
methodology will result in calculations that produce thresholds
equivalent to existing thresholds. Including this clarification avoids
unintentionally lowering such thresholds.
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\357\ While CARB standards refer to nonmethane hydrocarbon
standards as ``NMHC'' EPA's regulation refers to ``HC'' generically
for such standards, but we define HC in 40 CFR 1036.104 to be NMHC
for gasoline- and diesel-fueled engines.
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b. Test-Out Criteria
CARB OBD requirements include ``test-out'' provisions in 13 CCR
1968.2 and 1971.1 which allow manufacturers to be exempt from
monitoring certain components if failure of these components meets
specified criteria.\358\ EPA is adopting these test-out provisions
through the incorporation by reference of CARB's updated 2019 OBD
requirements. Similar to the revisions we proposed and are finalizing
for malfunction criteria, EPA's assessment is that for compression
ignition engines test-out criteria should also not be tightened at this
time. However, we inadvertently omitted from the proposed 40 CFR
1036.110(b) the specific adjustments to test-out criteria for
compression-ignition engines included in CARB's Omnibus rule that are
necessary to result in such criteria not being tightened. Consistent
with our overall expressed intent to (1) not tighten OBD requirements,
and (2) modify the 2019 CARB requirements we are adopting by
harmonizing with the numeric values included in CARB's Omnibus rule, we
are finalizing a revision from the proposal to include test-out
criteria calculation instructions into our regulations.
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\358\ ``Test-out'' provisions may be identified in CARB OBD
regulations specifically as ``test-out'' requirements or through
language describing that certain components or systems are ``exempt
from monitoring'' if manufacturers can demonstrate certain
conditions are met.
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Specifically, we are finalizing a provision that manufacturers
seeking to use the test-out criteria to exempt engines from certain
monitoring in the incorporated by reference 2019 CARB regulations 13
CCR 1968.2 and 1971.1 must calculate the criteria based on specified
values provided in 40 CFR 1036.110(b)(5). For example, 13 CCR
1971.1(e)(3.2.6) specifies that one of the requirements for an EGR
catalyst to be exempt from monitoring is if no malfunction of the EGR
catalyst can cause emissions to increase by 15 percent or more of the
applicable standard as measured from the appropriate test cycle. The
requirement we are finalizing in 40 CFR 1036.110(b)(5) instructs
manufacturers to use specific values for that ``applicable standard''
to calculate the required test-out criteria. For example, for the EGR
catalyst test-out provision, this would result in a NOX
test-out criterion of 0.03 g/hp-hr (0.2 g/hp-hr 0.15).
Including this provision is consistent with the intent of our proposal
and avoids unintentionally lowering such test-out criteria that would
render such test-out criteria generally inconsistent with the other
provisions we are finalizing in 40 CFR 1036.110(b)(5), and enables
manufacturers to continue using these provisions.
c. Applicable Thresholds for Engines Certified to 40 CFR Part 1036 Used
in Heavy-Duty Vehicles Less Than 14,000 Pounds GVWR
We are finalizing as proposed that engines installed in vehicles at
or below 14,000 lbs GVWR are subject to OBD requirements under the
light-duty program in 40 CFR 86.1806-17. Commenters pointed out that
the proposed rule did not specify alternative thresholds for engines
certified to 40 CFR part 1036 on an engine dynamometer that are subject
to OBD requirements under 40 CFR 86.1806-17. Without such a provision,
manufacturers would be subject to the existing thresholds in 40 CFR
86.1806-17 that are based on standards set for light-duty chassis-
certified vehicles. Consistent with our statements in the NPRM that our
proposal intended to harmonize with the threshold requirements included
in CARB's Omnibus policy and not lower emission threshold levels in our
proposed OBD regulations, we are clarifying in 40 CFR 86.1806-17(b)(9)
that the thresholds we are finalizing in 40 CFR 1036.110(b)(5) apply
equally for engines certified under 40 CFR part 1036 that are used in
vehicles at or below 14,000 lbs GVWR.
iii. Additional OBD Provisions in the Proposed Federal Program
In the NPRM, EPA proposed to include additional requirements to
ensure that OBD can be used to properly diagnose and maintain emission
control systems to avoid increased real-world emissions. This was also
a part of our effort to update EPA's OBD program and respond to
numerous concerns raised in the ANPR about the difficulty of diagnosing
and maintaining proper functionality of advanced emission control
technologies and the important role accessible and robust diagnostics
play in this process. At this time, after consideration of comments, we
are finalizing a limited set of these proposed provisions (see section
7 of the Response to Comments documents for further detail on comments
and
[[Page 4374]]
EPA's responses). Where OBD requirements between EPA and CARB may
differ, EPA is finalizing as proposed provisions allowing us to accept
CARB OBD approval as long as a manufacturer can demonstrate that the
CARB program meets the intent of EPA OBD requirements and submits
documentation as specified in 40 CFR 1036.110(b).
In this section we describe the final additional EPA certification
requirements in 40 CFR 1036.110 for OBD systems, which, consistent with
CAA section 202(m),\359\ are intended to provide more information and
value to the operator and play an important role in ensuring expected
in-use emission reductions are achieved long-term. With respect to our
proposed provisions to require additional information from OBD systems
be made publicly available, we received supportive comments from
operators and adverse comments from manufacturers. After considering
these comments, we are revising our final provision from those
proposed, as summarized here and provide in more detail in section 7 of
the Response to Comments document. We are not taking final action at
this time on the proposed requirement to include health monitors. In
addition to driver information requirements we are adopting to increase
the availability of serviceability and inducement-related information
(see section IV.B.3 and IV.D.3 respectively of this preamble), we are
also finalizing in 40 CFR 1036.110(c) that the following information
must be made available in the cab on-demand in lieu of the proposed
health monitors:
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\359\ For example, CAA section 202(m)(5) specifies that by
regulation EPA shall require (subject to an exception where
information is entitled to protection as trade secrets)
manufacturers to provide promptly to any person engaged in the
repairing or servicing of heavy-duty engines with any and all
information needed to make use of the emission control diagnostics
system required under CAA section 202 and such other information
including instructions for making emission related diagnosis and
repairs.
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The total number of diesel particulate filter regeneration
events that have taken place since installing the current particulate
filter.
Historical and current rate of DEF consumption (e.g.,
gallons of DEF consumed per mile or gallons of DEF consumed per gallon
of diesel fuel consumed.) This information is designed such that
operators can reset it as needed to capture specific data for
comparison purposes.
For AECD conditions (outside of inducements) related to
SCR or DPF systems that derate the engine (e.g., either a speed or
torque reduction), the fault code for the detected problem, a
description of the fault code, and the current restriction.
For all other health monitor provisions proposed in 40 CFR
1036.110(c)(3), we are not taking final action on those proposed
provisions at this time.
In addition to incorporating an improved list of publicly available
data parameters by harmonizing with updated CARB OBD requirements, in
40 CFR 1036.110(b)(9) EPA is finalizing as proposed for the reasons
explained further in the proposal to add signals to the list, including
to specifically require that all parameters related to fault conditions
that trigger vehicle inducement also be made readily available using
generic scan tools. EPA expects that each of these additional
requirements will be addressed even where manufacturers relied in part
on a CARB OBD approval to satisfy Federal requirements in order to
demonstrate under 40 CFR 1036.110(b) that the engine meets the intent
of 40 CFR 1036.110. The purpose of including additional parameters is
to make it easier to identify malfunctions of critical aftertreatment
related components, especially where failure of such components would
trigger an inducement. We are revising the proposed new parameters for
HD SI engines in 40 CFR 1036.110(b)(10) after considering comments. See
section 3 of the Response to Comments.
We are also finalizing a general requirement in 40 CFR
1036.110(b)(9)(vi) to make all parameters available that are used as
the basis for the decision to put a vehicle into an SCR- or DPF-related
derate. For example, if the failure of an open-circuit check for a DEF
quality sensor leads to an engine inducement, the owner/operator would
be able to identify this fault condition using a generic scan tool. We
are finalizing a requirement that manufacturers make additional
parameters available for all engines so equipped,\360\ including:
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\360\ Memorandum to Docket EPA-HQ-OAR-2019-0055: ``Example
Additional OBD Parameters''. Neil Miller, Amy Kopin. November 21,
2022.
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For Compression Ignition engines:
[cir] Inlet DOC and Outlet DOC pressure and temperature
[cir] DPF Filter Soot Load (for all installed DPFs)
[cir] DPF Filter Ash Load (for all installed DPFs)
[cir] Engine Exhaust Gas Recirculation Differential Pressure
[cir] DEF quality-related signals
[cir] Parking Brake, Neutral Switch, Brake Switch, and Clutch Switch
Status
[cir] Aftertreatment Dosing Quantity Commanded and Actual
[cir] Wastegate Control Solenoid Output
[cir] Wastegate Position Commanded and Actual
[cir] DEF Tank Temperature
[cir] DEF Doser Control Status
[cir] DEF System Pressure
[cir] DEF Pump Commanded Percentage
[cir] DEF Coolant Control Valve Control Position Commanded and Actual
[cir] DEF Line Heater Control Outputs
[cir] Speed and output shaft torque consistent with 40 CFR 1036.115(d)
For Spark Ignition Engines:
[cir] Air/Fuel Enrichment Enable flags: Throttle based, Load based,
Catalyst protection based
[cir] Percent of time not in stoichiometric operation (including per
trip and since new)
One of the more useful features in the CARB OBD program for
diagnosing and repairing emissions components is the requirement for
``freeze frame'' data to be stored by the system. To comply with this
requirement, manufacturers must capture and store certain data
parameters (e.g., vehicle operating conditions such as the
NOX sensor output reading) within 10 seconds of the system
detecting a malfunction. The purpose of storing this data is in part to
record the likely area of malfunction. EPA is finalizing a requirement
in 40 CFR 1036.110(b)(8) to require that manufacturers capture the
following elements as freeze frame data: Those data parameters
specified in 1971.1(h)(4.2.3)(E), 1971.1(h)(4.2.3)(F), and
1971.1(h)(4.2.3)(G). We are also specifying that these additional
parameters would be added according to the specifications in 13 CCR
1971.1(h)(4.3). EPA believes this is essential information to make
available to operators for proper maintenance.
iv. Demonstration Testing Requirements
Existing requirements of 40 CFR 86.010-18(l) and 13 CCR 1971.1(l)
specify the number of test engines for which a manufacturer must submit
monitoring system demonstration emissions data. Specifically, a
manufacturer certifying one to five engine families in a given model
year must provide emissions test data for a single test engine from one
engine rating, a manufacturer certifying six to ten engine families in
a given model year must provide emissions test data for a single test
engine from two different engine ratings, and a manufacturer certifying
eleven or more engine families in a given model year must provide
emissions test data for a single test engine from three different
engine ratings.
EPA received supportive and adverse comment on a proposed
flexibility to
[[Page 4375]]
reduce redundant demonstration testing requirements for certain engines
where an OBD system designed to comply with California OBD requirements
is being used in both a CARB proposed family and a proposed EPA-only
family and the two families are also identical in all aspects material
to expected emission characteristics. EPA issued guidance last year on
this issue.\361\ We are finalizing as proposed to codify this guidance
as a provision, subject to certain information submission requirements
for EPA to evaluate if this provision's requirements have been met, for
model years 2027 and later engines in 40 CFR 1036.110(b)(11).
Manufacturers may also use the flexibility in earlier model years. More
specifically, we are finalizing the provision as proposed to count two
equivalent engines families as one for the purposes of determining OBD
demonstration testing requirements, where equivalent means they are
identical in all aspects material to emission characteristics, as such,
testing is not necessary to ensure a robust OBD program. 40 CFR
1036.110(b)(11) requires manufacturers to submit additional information
as needed to demonstrate that the engines meet the requirements of 40
CFR 1036.110 that are not covered by the California Executive order, as
well as results from any testing performed for certifying engine
families (including equivalent engine families) with the California Air
Resources Board and any additional information we request as needed to
evaluate whether the requirements of this provision are met.
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\361\ EPA Guidance Document CD-2021-04 (HD Highway), April 26,
2021, ``Information on OBD Monitoring System Demonstration for Pairs
of EPA and CARB Families Identical in All Aspects Other Than
Warranty.'' Available here: https://iaspub.epa.gov/otaqpub/display_file.jsp?docid=52574&flag=1.
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We took comment on and are finalizing language that this
flexibility will apply for cases where equivalent engine families also
have different inducement strategies. We are aware that the auxiliary
emission control devices (AECDs) needed to implement the engine
derating associated with inducements do not affect engine calibrations
in a way that would prevent OBD systems from detecting when emissions
exceed specified levels. Rather, those AECDs simply limit the range of
engine operation that is available to the driver. Thus, testing of
different inducement strategies in these AECDs would also not be
necessary to ensure a robust OBD program and we would consider such
differences between engines to not be material to emission
characteristics relevant to these OBD testing requirements. Any
difference in impacts between the engines would be a consequence of the
driver's response to the inducement itself, which could also occur even
with the same inducement strategy, rather than a difference in the
functioning of the OBD systems in the engines. In that way, inducements
are analogous to warranty for purposes of counting engine families for
OBD testing requirements. See section 8 of the Response to Comments for
details on the comments received and EPA's responses.
v. Use of CARB OBD Approval for EPA OBD Certification
Existing EPA OBD regulations allow manufacturers seeking an EPA
certificate of conformity to comply with the Federal OBD requirements
by demonstrating to EPA how the OBD system they have designed to comply
with California OBD requirements also meets the intent behind Federal
OBD requirements, as long as the manufacturer complies with certain
certification documentation requirements. EPA has implemented these
requirements by allowing a manufacturer to submit an OBD approval
letter from CARB for the equivalent engine family where a manufacturer
can demonstrate that the CARB OBD program has met the intent of the EPA
OBD program. In other words, EPA has interpreted these requirements to
allow OBD approval from CARB to be submitted to EPA for approval. We
are finalizing as proposed to migrate the language from 40 CFR 86.010-
18(a)(5) to 40 CFR 1036.110(b) to allow manufacturers to continue to
use a CARB OBD approval letter to demonstrate compliance with Federal
OBD regulations for an equivalent engine family where manufacturers can
demonstrate that the CARB OBD program has met the intent of the EPA OBD
program.
To demonstrate that your engine meets the intent of EPA OBD
requirements, we are finalizing as proposed that the OBD system must
address all the provisions described in 40 CFR 1036.110(b) and (c) and
adding clarification in 40 CFR 1036.110(b) that manufacturers must
submit information demonstrating that all EPA requirements are met. In
the case where a manufacturer chooses not to include information
showing compliance with additional EPA OBD requirements in their CARB
certification package (e.g., not including the additional EPA data
parameters in their CARB certification documentation), EPA expects
manufacturers to provide separate documentation along with the CARB OBD
approval letter to show they have met all EPA OBD requirements. This
process also applies in potential future cases where CARB has further
modified their OBD requirements such that they are different from but
meet the intent of existing EPA OBD requirements. EPA expects
manufacturers to submit documentation as is currently required by 40
CFR 86.010-18(m)(3), detailing how the system meets the intent of EPA
OBD requirements and information on any system deficiencies. As a part
of this update to EPA OBD regulations, we are clarifying as proposed in
40 CFR 1036.110(b)(11)(iii) that we can request that manufacturers send
us information needed for us to evaluate how they meet the intent of
our OBD program using this pathway. This would often mean sending EPA a
copy of documents submitted to CARB during the certification process.
vi. Use of the SAE J1979-2 Communications Protocol
In a February 2020 workshop, CARB indicated their intent to propose
allowing the use of Unified Diagnostic Services (``UDS'') through the
SAE J1979-2 communications protocol for heavy-duty OBD with an optional
implementation as early as MY 2023.\362 363\ The CARB OBD update that
includes this UDS proposal has not yet been finalized, but was
submitted to California's Office of Administrative Law for approval in
July of 2022.\364\ CARB stated that engine manufacturers are concerned
about the limited number of remaining undefined 2-byte diagnostic
trouble codes (``DTC'') and the need for additional DTCs for hybrid
vehicles. SAE J1979-2 provides 3-byte DTCs, significantly increasing
the number of DTCs that can be defined. In addition, this change would
provide additional features for data access that improve the usefulness
of generic scan tools to repair vehicles.
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\362\ SAE J1979-2 was issued on April 22, 2021 and is available
here: https://www.sae.org/standards/content/j1979-2_202104/.
\363\ CARB Workshop for 2020 OBD Regulations Update, February
27, 2020. Available here: https://ww3.arb.ca.gov/msprog/obdprog/obd_feb2020wspresentation.pdf.
\364\ CARB Proposed Revisions to the On-Board Diagnostic System
Requirements and Associated Enforcement Provisions for Passenger
Cars, Light-Duty Trucks, Medium-Duty Vehicles and Engines, and
Heavy-Duty Engines, available: https://ww2.arb.ca.gov/rulemaking/2021/obd2021.
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This update has not been finalized by CARB in time for us to
include it in this final rule. In consideration of manufacturers who
want to certify their engine families in the future for
[[Page 4376]]
nationwide use, and after consideration of expected environmental
benefits associated with the use of this updated protocol, we are
finalizing as proposed a process for reviewing and approving
manufacturers' requests to comply using the alternative communications
protocol.
While EPA believes our existing requirements in 40 CFR 86.010-
18(a)(5) allow us to accept OBD systems using SAE J1979-2 that have
been approved by CARB, there may be OEMs that want to obtain an EPA-
only certificate (i.e., does not include certification to California
standards) for engines that do not have CARB OBD approval for MYs prior
to MY 2027 (i.e., prior to when the 40 CFR part 1036 OBD provisions of
this final rule become mandatory). EPA is finalizing as proposed to
allow the use of SAE J1979-2 for manufacturers seeking EPA OBD
approval. We are adopting this as an interim provision in 40 CFR
1036.150(v) to address the immediate concern for model year 2026 and
earlier engines. Once EPA's updated OBD requirements are in effect for
MY 2027, we expect to be able to allow the use of SAE J1979-2 based on
the final language in 40 CFR 1036.110(b); however, we do not specify an
end date for the provision in 40 CFR 1036.150(v) to make sure there is
a smooth transition toward using SAE J1979-2 for model years 2027 and
later. This provides manufacturers the option to upgrade their OBD
protocol to significantly increase the amount of OBD data available to
owners and repair facilities.
CAA section 202(m)(4)(C) requires that the output of the data from
the emission control diagnostic system through such connectors shall be
usable without the need for any unique decoding information or device,
and it is not expected that the use of SAE J1979-2 would conflict with
this requirement. Further, CAA section 202(m)(5) requires manufacturers
to provide promptly to any person engaged in the repairing or servicing
of motor vehicles or motor vehicle engines, and the Administrator for
use by any such persons, with any and all information needed to make
use of the emission control diagnostics system prescribed under this
subsection and such other information including instructions for making
emission related diagnosis and repairs. Manufacturers that voluntarily
use J1979-2 as early as MY 2022 under interim provision 40 CFR
1036.150(v) would need to provide access to systems using this
alternative protocol at that time and meet all the relevant
requirements in 40 CFR 86.010-18 and 1036.110. EPA did not receive
adverse comment on the availability of tools that can read the new
protocol from manufacturers or tool providers. CARB commented that
staff anticipates tool vendors will be able to fully support the SAE
J1979-2 protocol at a fair and reasonable price for the vehicle repair
industry and consumers.
2. Cost Impacts
Heavy-duty engine manufacturers currently certify their engines to
meet CARB's OBD regulations before obtaining EPA certification for a
50-state OBD approval. We anticipate most manufacturers will continue
to certify with CARB and that they will certify to CARB's 2019 updated
OBD regulations well in advance of the EPA program taking effect;
therefore, we anticipate the incorporation by reference of CARB's 2019
OBD requirements will not result in any additional costs. EPA does not
believe the additional OBD requirements described here will result in
any significant costs, as there are no requirements for: New monitors,
new data parameters, new hardware, or new testing included in this
rule. However, EPA has accounted for possible additional costs that may
result from the final expanded list of public OBD parameters in the
``Research and Development Costs'' of our cost analysis in Section V.
EPA recognizes that there could be cost savings associated with reduced
OBD testing requirements under final 40 CFR 1036.110(c)(11). For
example, cost savings could come from the provision to not count engine
families certified separately by EPA and CARB, but otherwise identical
in all aspects material to expected emission characteristics, as
different families when determining OBD demonstration testing (see
section IV.C.1.iv of this document for further discussion on this
provision). This potential reduction in demonstration testing burden
could reduce costs such as labor and test cell time. However,
manufacturers may choose not to certify engine families in this manner
which would not translate to cost savings. Therefore, given the
uncertainty in the potential for savings, we did not quantify the costs
savings associated with this final provision.
D. Inducements
Manufacturers have deployed urea-based SCR systems to meet the
existing heavy-duty engine emission standards. EPA anticipates that
manufacturers will continue to use this technology to meet the new
NOX standards finalized in this rule. SCR is very different
from other emission control technologies in that it requires operators
to maintain an adequate supply of diesel exhaust fluid (DEF), which is
generally a water-based solution with 32.5 percent urea. Operating an
SCR-equipped engine without DEF or certain components like an SCR
catalyst could cause NOX emissions to increase to levels
comparable to having no NOX controls at all.
The proposed rule described two key aspects of how our regulations
currently require manufacturers to ensure engines will operate with an
adequate supply of high-quality DEF, which we proposed to update and
further codify. First, manufacturers currently must demonstrate
compliance with our critical emissions-related schedule maintenance
requirements, including 40 CFR 86.004-25(b). EPA has approved DEF
refills as part of manufacturers' scheduled maintenance. EPA's approval
is conditioned on manufacturers demonstrating that operators are
reasonably likely to perform such maintenance. Manufacturers have
consistently made this demonstration by designing their engines to go
into a disabled mode that decreases a vehicle's maximum speed if the
engine detects that operators are failing to provide an adequate supply
of DEF. More specifically, manufacturers have generally complied by
programming engines to restrict peak vehicle speeds after detecting
that such maintenance has not been performed or detecting that
tampering with the SCR system may have occurred. We refer to this
strategy of derating engine power and vehicle speed as an
``inducement.''
Second, EPA's current regulations in 40 CFR 86.094-22(e) require
that manufacturers comply with emission standards over the full
adjustable range of ``adjustable parameters,'' and that, in determining
the parameters subject to adjustment, EPA considers the likelihood that
settings other than the manufacturer's recommended setting will occur
in-use, including the effect of settings other than the manufacturer's
recommended settings on engine performance. We have historically
considered DEF level and quality as parameters that can be physically
adjusted and may significantly affect emissions. EPA generally has
approved manufacturers strategies consistent with guidance that
described recommendations on ways manufacturers could meet adjustable
parameter requirements when using SCR systems.\365\ This guidance
states that manufacturers should demonstrate that operators are being
made aware that DEF needs to be replaced through warnings and vehicle
performance
[[Page 4377]]
deterioration that should not create undue safety concerns but be
onerous enough to discourage drivers from operating without DEF (i.e.,
through inducement). See the proposed rule preamble for further
background and discussion of the basis of EPA's proposed inducement
regulations.
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\365\ See CISD-09-04 REVISED.
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With some modification from the proposal, EPA is adopting final
inducement regulations in this final rule. The regulatory provisions
also include changes compared to existing inducement guidance after
consideration of manufacturer designs and operator experiences with SCR
over the last several years. The inducement requirements included in
this final rule supersede the existing guidance and are mandatory
beginning in MY 2027 and voluntary prior to that and are intended to-
Ensure that all critical emission-related scheduled
maintenance has a reasonable likelihood of being performed while also
deterring tampering of the SCR system.
Set an appropriate inducement speed derating schedule that
reflects experience gained over the past decade with SCR systems.
Recognize the diversity of the real-world fleet with
derate schedules that are tailored to a vehicle's operating
characteristics.
Improve the type and amount of information operators
receive from the vehicle to both understand inducement actions and to
help avoid or quickly remedy a problem that is causing an inducement.
Allow operators to perform an inducement reset by using a
generic scan tool or allowing for the engine to self-heal during normal
driving.
Address operator frustration with false inducements and
low inducement speed restrictions that occur quickly, in part due to
concern that such frustration may potentially lead to in-use tampering
of the SCR system.
This final rule includes several changes from the proposed rule
after consideration of numerous comments. See section 8 of the Response
to Comments for the detailed comments and EPA's response to those
comments, including further discussion of the changes in the final rule
compared to the proposed rule. As an overview, EPA is adopting as a
maintenance requirement, as proposed, in 40 CFR 1036.125(a)(1) that
manufacturers must meet the specifications in new 40 CFR 1036.111,
which contains requirements for inducements related to SCR, to
demonstrate that timely replenishment with high-quality DEF is
reasonably likely to occur on in-use engines and that adjustable
parameter requirements will be met. Specifically, EPA is finalizing as
proposed to specify in 40 CFR 1036.115(f) that DEF supply and DEF
quality are adjustable parameters. Regarding DEF supply, we are
finalizing as proposed that the physically adjustable range includes
any amount of DEF that the engine's diagnostic system does not
recognize as a fault condition under new 40 CFR 1036.111. We are
adopting a requirement under new 40 CFR 1036.115(i) for manufacturers
to size DEF tanks corresponding to refueling events, which is
consistent with the regulation we are replacing under 40 CFR 86.004-
25(b)(4)(v). Under the final requirements, manufacturers can no longer
use the alternative option in 40 CFR 86.004-25(b)(6)(ii)(F) to
demonstrate high-quality DEF replenishment is reasonably likely to be
performed in use. As described in the proposed rule, EPA plans to
continue to rely on the existing guidance in CD-13-13 that describes
how manufacturers of heavy-duty highway engines determine the
practically adjustable range for DEF quality. We inadvertently proposed
to require that manufacturers use the physically adjustable range for
DEF quality as the basis for defining a fault condition for inducements
under 40 CFR 1036.111. Since we intended for the existing guidance to
addresses issues related to the physically adjustable range for DEF
quality, we are not finalizing the proposed provision in 40 CFR
1036.115(f)(2) for DEF quality. EPA intends further consider the
relationship between inducements and the practically adjustable range
for DEF quality and may consider updating this guidance in the future.
EPA is adopting requirements that inducements be triggered for
three types of fault conditions: (1) DEF supply is low, (2) DEF quality
does not meet manufacturer specifications, or (3) tampering with the
SCR system. EPA is not taking final action at this time on the proposed
requirement for manufacturers to include a NOX override to
prevent false inducements. After consideration of public comments, the
final inducement provisions at 40 CFR 1036.111 include updates from the
proposed inducement schedules; more specifically, EPA is adopting
separate inducement schedules for low-, medium-, and high-speed
vehicles. EPA is also finalizing requirements for manufacturers to
improve information provided to operators regarding inducements. The
final rule also includes a requirement for manufacturers to design
their engines to remove inducements after proper repairs are made,
through self-healing or with the use of a generic scan tool to ensure
that operators have performed the proper maintenance.
These requirements apply starting in MY 2027, though manufacturers
may optionally comply with these 40 CFR part 1036 requirements in lieu
of provisions that apply under 40 CFR part 86 early. The following
sections describe the inducement requirements for the final rule in
greater detail.
1. Inducement Triggers
Three types of fault conditions trigger inducements under 40 CFR
1036.111. The first triggering condition is DEF quantity. Specifically,
we require that SCR-equipped engines trigger an inducement when the
amount of DEF in the tank has been reduced to a level corresponding to
three remaining hours of engine operation. This triggering condition
ensures that operators will be compelled to perform the necessary
maintenance before the DEF supply runs out, which would cause emissions
to increase significantly.
The second triggering condition is DEF quality failing to meet
manufacturer concentration specifications. This triggering condition
ensures high quality DEF is used.
Third, EPA is requiring inducements to ensure that SCR systems are
designed to be tamper-resistant. We are requiring that manufacturers
design their engines to monitor for and trigger an inducement for open-
circuit fault conditions for the following components: (1) DEF tank
level sensor, (2) DEF pump, (3) DEF quality sensor, (4) SCR wiring
harness, (5) NOX sensors, (6) DEF dosing valve, (7) DEF tank
heater, (8) DEF tank temperature sensor, and (9) aftertreatment control
module (ACM). EPA is also requiring that manufacturers monitor for and
trigger an inducement if the OBD system has any signal indicating that
a catalyst is missing (see OBD requirements for this monitor in 13 CCR
1971.1(i)(3.1.6)). This list is the same as the list from the proposed
rule, with two exceptions after consideration of comments. First, we
are adding the DEF tank temperature sensor in the final rule. This
additional sensor is on par with the DEF tank heater for ensuring that
SCR systems are capable of monitoring for freezing conditions. Second,
in consideration of comment, we are removing blocked DEF lines or
dosing valves as a triggering condition because such a condition could
be caused by crystallized DEF rather than any operator action and thus
is not directly related to protecting against tampering with the SCR-
system. We believe this standardized list of required
[[Page 4378]]
tampering inducement triggers will be important for owners, operators,
and fleets in repairing their vehicles by avoiding excessive cost and
time to determine the reason for inducement.
2. Derate Schedule
We are finalizing a different set of schedules than we proposed.
First, we are adding a new category for medium-speed vehicles. Second,
we are adjusting the low-speed category to have a lower final speed
compared to the proposal and a lower average operating speed to
identify this category. Third, we increased the average operating speed
that qualifies a vehicle to be in the high-speed category. We are
adopting derate schedules for low-, medium- and high-speed vehicles as
shown in Table IV-13. Similar to the proposal, we differentiate these
three vehicle categories based on a vehicle's calculated average speed
for the preceding 30 hours of non-idle operation. Low-speed vehicles
are those with an average operating speed below 15 mph. Medium-speed
vehicles are those with average operating speeds at or above 15 and
below 25 mph. High-speed vehicles are those with average operating
speeds at or above 25 mph. Excluding idle from the calculation of
vehicle speed allows us to more effectively evaluate each vehicle's
speed profile; in contrast, time spent at idle would not help to give
an indication of a vehicle's operating characteristics for purposes of
selecting the appropriate derate schedule. EPA chose these final speeds
after consideration of stakeholder comments (see section 8.3 of the
Response to Comments for further information on comments received) and
an updated analysis of real-world vehicle speed activity data from the
FleetDNA database maintained by the National Renewable Energy
Laboratory (NREL).366 367 Our analyses provided us with
insight into the optimum way to characterize vehicles in a way to
ensure these categories received appropriate inducements that would be
neither ineffective nor overly restrictive.
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\366\ EPA's original analysis of NREL data can be found here:
Miller, Neil; Kopin, Amy. Memorandum to docket EPA-HQ-OAR-2019-0055-
0981. ``Review and analysis of vehicle speed activity data from the
FleetDNA database.'' October 1, 2021.
\367\ EPA's updated analysis of NREL data can be found here:
Miller, Neil; Kopin, Amy. Memorandum to docket EPA-HQ-OAR-2019-0055.
``Updated review and analysis of vehicle speed activity data from
the FleetDNA database.'' October 13, 2022.
Table IV-13--Inducement Schedules
--------------------------------------------------------------------------------------------------------------------------------------------------------
High-speed vehicles Medium-speed vehicles Low-speed vehicles
--------------------------------------------------------------------------------------------------------------------------------------------------------
Maximum speed (mi/ Hours of non-idle Maximum speed (mi/ Hours of non-idle Maximum speed (mi/
Hours of non-idle engine operation hr) engine operation hr) engine operation hr)
--------------------------------------------------------------------------------------------------------------------------------------------------------
0................................................... 65 0 55 0 45
6................................................... 60 6 50 5 40
12.................................................. 55 12 45 10 35
60.................................................. 50 45 40 30 25
86.................................................. 45 70 35 .................. ..................
119................................................. 40 90 25 .................. ..................
144................................................. 35 .................. .................. .................. ..................
164................................................. 25 .................. .................. .................. ..................
--------------------------------------------------------------------------------------------------------------------------------------------------------
The derate schedule for each vehicle category is set up with
progressively increasing severity to induce the owner or operator to
efficiently address conditions that trigger inducements. Table IV-13
shows the derate schedules in cumulative hours. The initial inducement
applies immediately when the OBD system detects any of the triggering
fault conditions identified in section IV.D.1. The inducement schedule
then steps down over time to result in the final inducement speed
corresponding to each vehicle category. The inducement schedule
includes a gradual transition (1mph every 5 minutes) at the beginning
of each step of derate and prior to any repeat inducement occurring
after a failed repair to avoid abrupt changes, as the step down in
derate speeds in the schedules will be implemented while the vehicle is
in motion. Inducements are intended to deteriorate vehicle performance
to a point unacceptable for typical driving in a manner that is safe
but onerous enough to discourage vehicles from being operated (i.e.,
impact the ability to perform work), such that operators will be
compelled to replenish the DEF tank with high-quality DEF and not
tamper with the SCR system's ability to detect whether there is
adequate high-quality DEF. To this end, as explained in the proposal,
our analyses of vehicle operational data from NREL show that even
vehicles whose operation is focused on local or intracity travel depend
on frequently operating at highway speeds to complete commercial
work.\368\ Vehicles in an inducement under the schedules we are
finalizing would not be able to maintain commercial functions. Our
analysis of the NREL data also show that even medium- and low-speed
vehicles travel at speeds up to 70 mph and indicate that it is likely
regular highway travel is critical for low-speed vehicles to complete
their work; for example, refuse trucks need to drop off collected waste
at a landfill or transfer station before returning to neighborhoods.
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\368\ EPA's updated analysis of NREL data can be found here:
Miller, Neil; Kopin, Amy. Memorandum to docket EPA-HQ-OAR-2019-0055.
``Updated review and analysis of vehicle speed activity data from
the FleetDNA database.'' October 13, 2022.
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Motorcoach operators submitted comments describing a greater
sensitivity to any speed derate because of a much greater
responsibility for carrying people safely to their intended
destinations over longer distances, including their role in emergency
response and national defense operations. After consideration of these
comments, we are allowing manufacturers to design and produce engines
that will be installed in motorcoaches with an alternative derate
schedule that starts with a 65 mi/hr derate when a fault condition is
first detected, steps down to 50 mi/hr after 80 hours, and concludes
with a final derate speed of 25 mi/hr after 180 hours of non-idle
operation. EPA is defining motorcoaches in 40 CFR 1036.801 to include
buses that are designed to travel long distances with row seating for
at least 30 passengers. This is intended to include charter services
available to the general public.
Comments on the proposed inducement policy ranged from
[[Page 4379]]
objecting to any speed restrictions to advocating that we adopt a 5 mph
final derate speed. Some commenters supported the proposed rule, and
some commenters asserted that decreasing final derate speeds would
provide for greater assurance that operators would perform the
necessary maintenance. There was a similar range of comments regarding
the time specified for escalating the speed restrictions, with some
commenters agreeing with the proposed schedule, and other commenters
suggesting substantially more or less time.
We made several changes from proposal after consideration of
comments, including three main changes. First, as noted in the
preceding paragraphs, the final rule includes a medium-speed vehicle
category. This allows us to adjust the qualifying criterion for high-
speed vehicles to finalize a derate schedule similar to that proposed
for vehicles that are clearly operating mostly on interstate highways
over long distances. Similarly, the added vehicle category allows us to
adjust the qualifying criterion for low-speed vehicles and adopt an
appropriately more restrictive final derate schedule for those vehicles
that are operating at lower speeds in local service.
Second, we developed unique schedules for escalating the speed
restrictions for medium-speed and low-speed vehicles; this change was
based on the expectation that vehicles with lower average speeds spend
less time operating at highway speeds characteristic of inter-city
driving and will therefore not need to travel substantial distances to
return home for scheduling repair.
Third, we added derate speeds that go beyond the first four stages
of derating that we proposed for high-speed vehicles, essentially
reducing the final inducement speeds for all vehicles to be the same as
low-speed vehicles. In other words, as shown in Table IV-13, both high-
and medium-speed vehicles eventually derate to the same speeds as low-
speed vehicles, after additional transition time after the derate
begins. For example, the final derate schedule for high-speed vehicles
goes through the proposed four derate stages for high-speed vehicles.
At the fifth derate stage the vehicle begins to be treated like a
medium-speed vehicle, starting at the third derate stage for medium-
speed vehicles and progressing through the fifth derate stage for
medium-speed vehicles. At the fifth derate stage the vehicle begins to
be treated like a low-speed vehicle, similarly starting at the third
derate stage for low-speed vehicles. A similar step-down approach
applies for medium-speed vehicles, transitioning down to the derate
stages for low-speed vehicles. This progression is intended to address
the concern that vehicle owners might reassign vehicles in their fleet
to lower-speed service, or sell vehicles to someone who would use the
vehicle for different purposes that don't depend on higher-speed
operations. Our assessment is that the NREL data show that no matter
what category vehicles are, they do not travel exclusively at or below
25 mph, indicating that vehicles derated to 25 mph cannot be operated
commercially.
For the simplest type of maintenance, DEF refills, we fully expect
that the initial stage of derated vehicle speed will be sufficient to
compel vehicle operators to meet their maintenance obligations. We
expect operators will add DEF routinely to avoid inducements; however,
inducements begin three hours prior to the DEF tank being empty to
better ensure operation with an empty DEF tank is avoided.
We expect that the derate schedules in this final rule will be
fully effective in compelling operators to perform needed maintenance.
This effectiveness will be comparable to the current approach under
existing guidance, but will reduce operating costs to operators. We
believe this measured approach will also result in lower tampering
rates involving time.
3. Driver Information
In addition to the driver information requirements we are adopting
to improve serviceability and OBD (see section IV.B.3 and IV.C.1.iii
respectively of this preamble for more details on these provisions), we
are also adopting improved driver information requirements for
inducements. Specifically, we are adopting as proposed the requirement
for manufacturers to increase the amount of information provided to the
driver about inducements, including: (1) The condition causing the
derate (i.e., DEF quality, DEF quantity or tampering), (2) the fault
code and description of the code associated with the inducement, (3)
the current derate speed restriction, (4) hours until the next derate
speed decrease, and (5) what the next derate speed will be. It is
critical that operators have clear and ready access to information
regarding inducements to reduce concerns over progressive engine
derates (which can lead to motivations to tamper) as well as to allow
operators to make timely informed decisions, especially since
inducements are used by manufacturers to demonstrate that critical
emissions-related maintenance is reasonably likely to occur in-use. We
note that we are finalizing this requirement at 40 CFR 1036.110(c), in
a different regulatory section than proposed; however, the substance of
the requirement is the same as at proposal.
EPA is requiring that all inducement-related diagnostic data
parameters be made available with generic scan tools to help operators
promptly respond when the engine detects fault condition requiring
repair or other maintenance (see section IV.C.1.iii. for further
information).
4. Clearing an Inducement Condition
Following restorative maintenance, EPA is requiring that the engine
would allow the vehicle to self-heal if it confirms that the fault
condition is resolved. The engine would then remove the inducement,
which would allow the vehicle to resume unrestricted engine operation.
EPA is also requiring that generic scan tools be able to remove an
inducement condition after a successful repair. After clearing
inducement-related fault codes, all fault codes are subject to
immediate reevaluation that would lead to resuming the derate schedule
where it was at the time the codes were cleared if the fault persists.
Therefore, there is no need to limit the number of times a scan tool
can clear codes. Use of a generic scan tool to clear inducements would
allow owners who repair vehicles outside of commercial facilities to
complete the repair without delay (e.g., flushing and refilling a DEF
tank where contaminated DEF was discovered). However, if the same fault
condition repeats within 40 hours of engine operation (e.g., in
response to a DEF quantity fault an owner adds a small but insufficient
quantity of DEF), this will be considered a repeat faut. In response to
a repeat fault, the system will immediately resume the derate at the
same point in the derate schedule when the original fault was
deactivated. This is less time than the 80 hours EPA proposed in the
NPRM, but it is consistent with existing EPA guidance. After
consideration of comments, we believe that the shorter interval is long
enough to give a reliable confirmation that a repair has properly
addressed the fault condition, and are concerned that 80 hours would
risk treating an unrelated occurrence of a fault condition as if it
were a continuation of the same fault.
EPA is not finalizing the proposed provision that an inducement
schedule is applied and tracked independently for each fault if
multiple fault conditions are detected due to the software complexity
for the
[[Page 4380]]
manufacturer in applying and tracking the occurrence of multiple derate
schedules. Section 4 of the Response to Comments for further discussion
of EPA's thinking to assist manufacturers regarding consideration for
programming diagnostic systems to handle overlapping fault conditions.
5. Further Considerations
EPA is not taking final action at this time on the proposed
NOX override provision, which was proposed to prevent speed
derates for fault conditions that are caused by component failures if
the catalyst is nevertheless functioning normally. We received comments
describing concerns with our proposed methodology, including the
reliability of NOX sensors and use of OBD REAL
NOX data, and concerns that reliance in this way on the
NOX sensor could result in easier tampering. We are
continuing to consider these issues and comments. We may consider such
a provision in an appropriate future action. Our final inducement
regulations will reduce the risk of false inducements and provide
increased certainty during repairs by limiting inducements to well-
defined fault conditions that focus appropriately on DEF supply, DEF
quality, and tampering (open-circuit faults associated with missing
aftertreatment hardware).
We have also learned from the last several years that it is
important to monitor in-use experiences to evaluate whether the
inducement provisions are striking the intended balance of ensuring an
adequate supply of high-quality DEF in a way that is allowing for safe
and timely resolution, even for cases involving difficult
circumstances. For example, we might hypothetically learn from in-use
experiences that component malfunctions, part shortages, or other
circumstances are leaving operators in a place where inducements
prevent them from operating and they are unable to perform maintenance
that is needed to resolve the fault condition. Conversely, we might
hypothetically learn that operators are routinely driving vehicles with
active derates. Information from those in-use experiences may be
helpful for future assessments of whether we should pursue adjustments
to the derate schedules or other inducement provisions we are adopting
in this final rule.
6. In-Use Retrofits To Update Existing Inducement Algorithms
In the NPRM, we sought comment on whether it would be appropriate
to allow engine manufacturers to modify earlier model year engines to
align with the new regulatory specifications. We did not propose
changes to existing regulations to address this concern. Specifically,
we sought comment on whether and how manufacturers might use field-fix
practices under EPA's field fix guidance to modify in-use engines with
algorithms that incorporate some or all the inducement provisions in
the final rule. We received numerous comments on the need to modify
existing inducement speeds and schedules from operator groups and at
least one manufacturer.\369\ We received comment on the use of field-
fixes for this purpose from CARB, stating that CARB staff does not
support the SCR inducement strategy proposed by EPA and does not
support allowing field fixes for in-use vehicles or to amend the
certification application of current model year engines for the NPRM
inducement strategy. CARB staff also commented that they would support
allowing field fixes for in-use vehicles or amending current
certification applications only if EPA adopts an inducement strategy
identical or similar to the one CARB proposed in their comments on the
proposed rule.\370\ For example, CARB suggested an inducement strategy
with a 5 mph inducement after 10 hours, following an engine restart.
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\369\ See, for example, comments from the National Association
of Small Trucking Companies, EPA-HQ-OAR-2019-0055-1130.
\370\ See comments from California Air Resources Board, EPA-HQ-
OAR-2019-0055-1186.
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EPA believes field fixes with updated inducement algorithms may
fall within EPA's field fix guidance for engines that have EPA-only
certification (i.e., does not include certification to California
standards), but has concerns about such field fixes falling within the
scope of the guidance for engines also certified by CARB if CARB
considers such changes to be tampering with respect to requirements
that apply in California. EPA intends to also consider alternative
field fix inducement approaches that manufacturers choose to develop
and propose to CARB and EPA, for engines certified by both EPA and
CARB, such as approaches that provide a more balanced inducement
strategy than that used in current certifications while still being
effective.
E. Fuel Quality
EPA has long recognized the importance of fuel quality on motor
vehicle emissions and has regulated fuel quality to enable compliance
with emission standards. In 1993, EPA limited diesel sulfur content to
a maximum of 500 ppm and put into place a minimum cetane index of 40.
Starting in 2006 with the establishment of more stringent heavy-duty
highway PM, NOX and hydrocarbon emission standards, EPA
phased-in a 15-ppm maximum diesel fuel sulfur standard to enable heavy-
duty diesel engine compliance with the more stringent emission
standards.\371\
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\371\ 66 FR 5002 January 18, 2001.
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EPA continues to recognize the importance of fuel quality on heavy-
duty vehicle emissions and is not currently aware of any additional
diesel fuel quality requirements necessary for controlling criteria
pollutant emissions from these vehicles.
1. Biodiesel Fuel Quality
As discussed in Chapter 2.3.2 of the RIA, metals (e.g., Na, K, Ca,
Mg) can enter the biodiesel production stream and can adversely affect
emission control system performance if not sufficiently removed during
production. Our review of data collected by NREL, EPA, and CARB
indicates that biodiesel is compliant with the ASTM D6751-18 limits for
Na, K, Ca, and Mg. As we explained in the proposed rule, the available
data does not indicate that there is widespread off specification
biodiesel blend stock or biodiesel blends in the marketplace. We did
not propose and are not including at this time in this final rule
requirements for biodiesel blend metal content.
While occasionally there are biodiesel blends with elevated levels
of these metals, they are the exception. Data in the literature
indicates that Na, K, Ca, and Mg levels in these fuels are less than
100 ppb on average. Data further suggests that the low levels measured
in today's fuels are not enough to adversely affect emission control
system performance when the engine manufacturer properly sizes the
catalyst to account for low-level exposure.
Given the low levels measured in today's fuels, however, we are
aware that ASTM is currently evaluating a possible revision to the
measurement method for Na, K, Ca, and Mg in D6751-20a from EN14538 to a
method that has lower detection limits (e.g., ASTM D7111-16, or a
method based on the ICP-MS method used in the 2016 NREL study). We
anticipate that ASTM will likely specify Na, K, Ca, and Mg limits in a
future update to ASTM 7467-19 for B6 to B20 blends that is an
extrapolation of the B100 limits (see RIA Chapter 2.3.2 for additional
discussion of ASTM test methods, as well as available data on levels of
metal in biodiesel and potential impacts on emission control systems).
[[Page 4381]]
2. Compliance Issues Related to Biodiesel Fuel Quality
Given the concerns we raised in the ANPR and NPRM regarding the
possibility of catalyst poisoning from metals contained in biodiesel
blends and specifically heavy-duty vehicles fueled on biodiesel blends,
and after consideration of comments on the NPRM, EPA is finalizing a
process where we will consider the possibility that an engine was not
properly maintained under the provisions of 40 CFR part 1068, subpart
F, if an engine manufacturer demonstrates that the vehicle was
misfueled in a way that exposed the engine and its aftertreatment
components to metal contaminants and that misfueling degraded the
emission control system performance. This allows a manufacturer to
receive EPA approval to exempt test results from being considered for
potential recall. For example, a manufacturer might request EPA
approval through this process for a vehicle that was historically
fueled on biodiesel blends whose B100 blend stock did not meet the ASTM
D6751-20a limit for Na, K, Ca, and/or Mg (metals which are a byproduct
of current biodiesel production methods). This process requires the
engine manufacturer to provide proof of historic misfueling with off-
specification fuels; more specifically, to qualify for the test result
exemption(s), a manufacturer must provide documentation that compares
the degraded system to a representative compliant system of similar
miles with respect to the content and amount of the contaminant. We are
also finalizing a change from the proposal in the fuel requirements
relevant to conducting in-use testing and to recruitment of vehicles
for in-use testing. The new provision in 40 CFR 1036.415(c)(1) states
that the person conducting the in-use testing may use any commercially
available biodiesel fuel blend that meets the specifications for ASTM
D975 or ASTM D7467 that is either expressly allowed or not otherwise
indicated as an unacceptable fuel in the vehicle's owner or operator
manual or in the engine manufacturer's published fuel recommendations.
As specified in final 40 CFR 1036.410, if the engine manufacturer finds
that the engine was fueled with fuel not meeting the specifications in
40 CFR 1036.415(c)(1), they may disqualify the vehicle from in-use
testing and replace it with another one.
F. Durability Testing
In this section, we describe the final deterioration factor (DF)
provisions for heavy-duty highway engines, including migration and
updates from their current location in 40 CFR 86.004-26(c) and (d) and
86.004-28(c) and (d) to 40 CFR 1036.245 and 1036.246. EPA regulations
require that a heavy-duty engine manufacturer's application for
certification include a demonstration that the engines will meet
applicable emission standards throughout their regulatory useful life.
This is often called the durability demonstration. Manufacturers
typically complete this demonstration by following regulatory
procedures to calculate a DF. Deterioration factors are additive or
multiplicative adjustments applied to the results from manufacturer
testing to quantify the emissions deterioration over useful life.\372\
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\372\ See 40 CFR 1036.240(c) and the definition of
``deterioration factor'' in 40 CFR 1036.801, which, as proposed, are
migrated and updated from 40 CFR 86.004-26 and 86.004-28 in this
final rule.
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Currently, a DF is determined directly by aging an engine and
exhaust aftertreatment system to useful life on an engine dynamometer.
This time-consuming service accumulation process requires manufacturers
to commit to product configurations well ahead of their pre-production
certification testing to complete the durability testing so EPA can
review the test results before issuing the certificate of conformity.
Some manufacturers run multiple, staggered durability tests in parallel
in case a component failure occurs that may require a complete restart
of the aging process.\373\
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\373\ See 40 CFR 1065.415.
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As explained in the NPRM, EPA recognizes that durability testing
over a regulatory useful life is a significant undertaking, which can
involve more than a full year of continuous engine operation for Heavy
HDE to test to the equivalent of the current useful life of 435,000
miles. Manufacturers have been approved, on a case-by-case basis, to
age their systems to between 35 and 50 percent of the current full
useful life on an engine dynamometer, and then extrapolate the test
results to full useful life.\374\ This extrapolation reduces the time
to complete the aging process, but data from a test program shared with
EPA show that while engine out emissions for SCR-equipped engines were
predictable and consistent, actual tailpipe emission levels were higher
by the end of useful life when compared to emission levels extrapolated
to useful life from service accumulation of 75 or lower percent useful
life.375 376 In response to the new data indicating DFs
generated by manufacturers using service accumulation less than useful
life may not be fully representative of useful life deterioration, EPA
initially worked with manufacturers and CARB to address this concern
through guidance for MY 2020 and later engines.
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\374\ See 40 CFR 86.004-26.
\375\ U.S. EPA. ``Guidance on Deterioration Factor Validation
Methods for Heavy-Duty Diesel Highway Engines and Nonroad Diesel
Engines equipped with SCR.'' CD-2020-19 (HD Highway and Nonroad).
November 17, 2020.
\376\ Truck and Engine Manufacturers Association. ``EMA DF Test
Program.'' August 1, 2017.
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While the current DF guidance is specific to SCR-equipped engines,
in this final rule we are updating our DF provisions to apply certain
aspects of the current DF guidance to all engine families starting in
model year 2027.\377\ We also are finalizing as proposed that
manufacturers may optionally use these provisions to determine their
deterioration factors for earlier model years. As noted in the
following section, as proposed, we are continuing the option for Spark-
ignition HDE manufacturers to request approval of an accelerated aging
DF determination, as is allowed in our current regulations (see 40 CFR
86.004-26(c)(2)), and our final provision extends this option to all
primary intended service classes. We are not finalizing any changes to
the existing compliance demonstration provision in 40 CFR 1037.103(c)
for evaporative and refueling emission standards. As introduced in
Section III.E, in this rule we are also promulgating refueling emission
standards for incomplete vehicles above 14,000 lb GVWR. As proposed, we
are finalizing that incomplete vehicle manufacturers certifying to the
refueling emission standards for the first time have the option to use
engineering analyses to demonstrate durability using the same
procedures that apply for the evaporative systems on their vehicles
today.
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\377\ As noted in Section III.A, the final update to the
definition of ``engine configuration'' in 40 CFR 1036.801, as
proposed, clarifies that hybrid engines and powertrains are part of
a certified configuration and subject to all of the criteria
pollutant emission standards and other requirements; thus the DF
provisions for heavy-duty engines discussed in this subsection will
apply to configurations that include hybrid components.
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In Section IV.F.1, we are finalizing two methods for determining
DFs in a new 40 CFR 1036.245 with some modifications from those
proposed, including a new option to bench-age the aftertreatment system
to limit the burden of generating a DF over the lengthened useful life
periods in Section IV.A.3. We are also codifying two DF verification
options available to
[[Page 4382]]
manufacturers in the recent DF guidance, with some modifications from
our proposed DF verification requirements. As described in Section
IV.F.2, under the final 40 CFR 1036.245 and 40 CFR 1036.246, the final
provisions include two options for DF verification to confirm the
accuracy of the DF values submitted by manufacturers for certification,
and will be required upon request from EPA. In Section IV.F.3, we
introduce a test program to evaluate a rapid-aging protocol for diesel
catalysts, the results of which we used to develop a rapid-aging test
procedure for CI engine manufacturers to be able to use in their
durability demonstration under 40 CFR 1036.245(c)(6). We are finalizing
this procedure in 40 CFR part 1065, subpart L, as new sections 40 CFR
1065.1131 through 40 CFR 1065.1145.
At this time we are not finalizing any additional testing
requirements for manufacturers to demonstrate durability of other key
components included in a hybrid configuration (e.g., battery durability
testing). We will consider additional requirements in a future rule as
we pursue other durability-related provisions for EVs, PHEVs, etc.
As described in Section XI.A.8, we are also finalizing as proposed
that manufacturers of nonroad engines may use the procedures described
in this section to establish deterioration factors based on bench-aged
aftertreatment, along with any EPA-requested in-use verification
testing.
1. Options for Determining Deterioration Factor
Accurate methods to demonstrate emission durability are key to
ensuring certified emission levels represent real world emissions, and
the efficiency of those methods is especially important in light of the
lengthening of useful life periods in this final rule. To address these
needs, we are migrating our existing regulatory option from part 86 to
part 1036 and including a new option for heavy-duty highway engine
manufacturers to determine DFs for certification. We note that
manufacturers apply these deterioration factors to determine whether
their engines meet the duty cycle standards.
Consistent with existing regulations, final 40 CFR 1036.245 allows
manufacturers to continue the current practice of determining DFs based
on engine dynamometer-based aging of the complete engine and
aftertreatment system out to regulatory useful life. In addition, under
the new DF determination option, which includes some modifications from
that proposed and which are described in this section, manufacturers
perform dynamometer testing of an engine and aftertreatment system to a
minimum required mileage that is less than regulatory useful life.
Manufacturers then bench age the aftertreatment system to regulatory
useful life and combine the aftertreatment system with an engine that
represents the engine family. Manufacturers run the combined engine and
bench-aged aftertreatment for at least 100 hours before collecting
emission data for determination of the deterioration factor. Under this
option, the manufacturer can use the accelerated bench-aging of diesel
aftertreatment procedure described in Section IV.F.3 that is codified
in the new sections 40 CFR 1065.1131 through 40 CFR 1065.1145 or
propose an equivalent bench-aging procedure and obtain prior approval
from the Agency. For example, a manufacturer might propose a different,
established bench-aging procedure for other engines or vehicles (e.g.,
procedures that apply for light-duty vehicles under 40 CFR part 86,
subpart S).
We requested comment on whether the new bench-aged aftertreatment
option accurately evaluates the durability of the emission-related
components in a certified configuration, including the allowance for
manufacturers to define and seek approval for a less-than-useful life
mileage for the dynamometer portion of the bench-aging option. This
request for comment specifically included whether or not there is a
need to define a minimum number of engine hours of dynamometer testing
beyond what is required to stabilize the engine before bench-aging the
aftertreatment, noting that EPA's bench-aging proposal focused on
deterioration of emission control components.\378\ We requested comment
on including a more comprehensive durability demonstration of the whole
engine, such as the recent diesel test procedures from CARB's Omnibus
regulation that includes dynamometer-based service accumulation of
2,100 hours or more based on engine class and other factors.\379\ We
also requested comment on whether EPA should prescribe a standardized
aging cycle for the dynamometer portion, as was done by CARB in the
Omnibus rule with their Service Accumulation Cycles 1 and 2.\380\ We
also requested cost and time data corresponding to the current DF
procedures, and projections of cost and time for the proposed new DF
options at the proposed new useful life mileages.
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\378\ We are updating, as proposed, the definition of ``low-
hour'' in 40 CFR 1036.801 to include 300 hours of operation for
engines with NOX aftertreatment to be considered
stabilized.
\379\ California Air Resources Board, '' Appendix B-1 Proposed
30-Day Modifications to the Diesel Test Procedures'', May 5, 2021,
Available online: https://ww2.arb.ca.gov/sites/default/files/barcu/regact/2020/hdomnibuslownox/30dayappb1.pdf, page 54.
\380\ California Air Resources Board, ``Staff Report: Initial
Statement of Reasons for Proposed Rulemaking, Public Hearing to
Consider the Proposed Heavy-duty Engine and Vehicle Omnibus
Regulation and Associated Amendments,'' June 23, 2020. Available
online: https://ww3.arb.ca.gov/regact/2020/hdomnibuslownox/isor.pdf,
page III-80.
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Some commentors supported the removal of the fuel-based accelerated
DF determination method, noting that it has been shown to underestimate
emission control system deterioration. Other commentors requested that
EPA retain the option, noting that it has been historically allowed.
Fuel-based accelerated aging accelerates the service accumulation using
higher-load operation based on equivalent total fuel flow on a
dynamometer. The engine is only operated out to around 35 percent of UL
based on operating hours, however the high-load operation is intended
to result in an equivalent aging out to full UL. EPA has assessed data
from the EMA DF test program and determined that the data indicated
that the aging mechanism of accelerating the aging at higher load
differs from the actual in-use deterioration
mechanism.381 382 We are not including this option in the
final provisions for determining DF based on our assessment of the
available data and have removed the option in final 40 CFR 1036.245.
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\381\ U.S. EPA. ``Guidance on Deterioration Factor Validation
Methods for Heavy-Duty Diesel Highway Engines and Nonroad Diesel
Engines equipped with SCR.'' CD-2020-19 (HD Highway and Nonroad).
November 17, 2020.
\382\ Truck and Engine Manufacturers Association. ``EMA DF Test
Program.'' August 1, 2017.
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We also received general support of the use of accelerated aging
cycles to manage the total cost and duration of the DF test, in
addition to some commenters stating that the CARB DF determination
procedure in the CARB Omnibus regulation is superior to the accelerated
aging procedure EPA proposed in 40 CFR 1036.245(b)(2). The required
hours of engine dynamometer aging in the CARB Omnibus procedure
(roughly out to 20 percent of UL for a HHD engine) provide limited
assurance on the performance of engine components out to UL, and thus
primarily provide a short-term quality assurance durability program for
engine hardware. While the purpose of EPA's DF determination procedure
is to
[[Page 4383]]
determine emission performance degradation over the useful life of the
engine, we acknowledge that there is value in performing some engine
dynamometer aging. We are finalizing an option to use accelerated
reactor bench-aging of the emission control system that is ten times a
dynamometer or field test (1,000 hours of accelerated aging would be
equivalent to 10,000 hours of standard aging), requiring a minimum
number of testing hours on an engine dynamometer, with the allowance
for the manufacturer to add additional hours of engine dynamometer-
aging at their discretion. The minimum required hours are by primary
intended service class and follow: 300 hours for SI, 1,250 hours for
Light HDE, and 1,500 hours for Medium HDE and Heavy HDE. This option
allows the DF determination to be completed within a maximum of 180
days for a Heavy HDE. We recognize that a different approach, that uses
the same aging duty-cycle for all manufacturers, would provide more
consistency across engine manufacturers. However, no data was provided
by commentors showing that the Service Accumulation Cycles 1 and 2 in
the CARB Omnibus rule are any more effective at determining
deterioration than cycles developed by the manufacturer and submitted
to EPA for approval. EPA is also concerned regarding the amount of idle
contained in each of the CARB Omnibus rule cycles. We realize that this
idle operation was included to target the degradation mechanism that
plagued the SAPO-34 SCR formulations used by manufacturers in the
2010s, however the catalyst developers are aware of this issue now and
have developed formulations that are free from this degradation
mechanism. The two most predominant degradation mechanisms are time at
high temperature and sulfur exposure, including the effects of catalyst
desulfation, and as such EPA favors duty-cycles with more aggressive
aftertreatment temperature profiles. We understand that catalyst
manufacturers now bench test the catalyst formulations under the
conditions that led to the SAPO-34 degradation to ensure that this
degradation mechanism is not present in newly developed SCR
formulations. After taking all of the comments received into
consideration, EPA has added two specified duty-cycle options in 40 CFR
1036.245(c) for DF determination, that are identical to CARB's Service
Accumulation Cycles 1 and 2. Cycle 1 consists of a combination of FTP,
RMC, LLC and extended idle, while Cycle 2 consists of a combination of
HDTT, 55-cruise, 65-cruise, LLC, and extended idle. In the case of the
second option, the manufacturer is required to use good engineering
judgment to choose the vehicle subcategory and vehicle configuration
that yields the highest load factor using the GEM model. EPA is also
providing an option for manufacturers to use their own duty cycles for
DF determination subject to EPA approval and we expect a manufacturer
to include light-load operation if it is deemed to contribute to
degradation of the aftertreatment performance. We also note that we are
finalizing requirements to stop, cooldown, and restart the engine
during service accumulation when using the options that correspond to
CARB Service Accumulation Cycles 1 and 2 for harmonization purposes,
however we note that manufacturers may make a request to EPA to remove
this requirement on a case-by-case basis.
We are finalizing critical emission-related maintenance as
described in 40 CFR 1036.125(a)(2) and 1036.245(c) in this final rule.
Under this final rule, manufacturers may make requests to EPA for
approval for additional emission-related maintenance actions beyond
what is listed in 40 CFR 1036.125(a)(2), as described in 40 CFR
1036.125(a)(1) and as allowed during deterioration testing under 40 CFR
1036.245(c).
2. Options for Verifying Deterioration Factors
We are finalizing, with some modifications from proposal, a new 40
CFR 1036.246 where, at EPA's request, the manufacturers would be
required to verify an engine family's deterioration factor for each
duty cycle up to 85 percent of useful life. Because the manufacturer
must comply with emission standards out to useful life, we retain the
authority to verify DF. We proposed requiring upfront verification for
all engine families, but have decided to make this required only in the
event that EPA requests verification. We intend to make such a request
primarily when EPA becomes aware of information suggesting that there
is an issue with the DF generated by the manufacturer. EPA anticipates
that a DF verification request may be appropriate due to consideration
of, for example: (1) Information indicating that a substantial number
of in-use engines tested under subpart E of this part failed to meet
emission standards, (2) information from any other test program or any
other technical information indicating that engines will not meet
emission standards throughout the useful life, (3) a filed defect
report relating to the engine family, (4) a change in the technical
specifications for any critical emission-related components, and (5)
the addition of a new or modified engine configuration such that the
test data from the original emission-data engine do not clearly
continue to serve as worst-case testing for certification. We are
finalizing as proposed that manufacturers may request use of an
approved DF on future model year engines for that engine family, using
the final updates to carryover engine data provisions in 40 CFR
1036.235(d), with the final provision clarifying that we may request DF
verification for the production year of that new model year as
specified in the new 40 CFR 1036.246. As also further discussed in the
following paragraphs, we are not finalizing at this time certain DF
verification provisions that we had proposed regarding timing of when
EPA may request DF verification and certain provisions for the first
model year after a failed result. Our revisions from proposal
appropriately provide flexibility for EPA to gather information based
on DF concerns. The final provisions specify that we will discuss with
the manufacturer the selection criteria for vehicles with respect to
the target vehicle mileage(s) and production model year(s) that we want
the manufacturer to test. We are finalizing that we will not require
the manufacturer to select vehicles whose mileage or age exceeds 10
years or 85 percent of useful life.
We originally included three testing options in our proposed DF
verification provisions. We are finalizing two of these options and we
are not including the option to verify DF by measuring NOX
emissions using the vehicle's on-board NOX measurement
system at this time. For the two options we are finalizing,
manufacturers select in-use engines meeting the criteria in 40 CFR
1036.246(a), including the appropriate mileage specified by EPA
corresponding to the production year of the engine family.
Under the first verification option in 40 CFR 1036.246(b)(1),
manufacturers test at least two in-use engines over all duty cycles
with brake-specific emission standards in 40 CFR 1036.104(a) by
removing each engine from the vehicle to install it on an engine
dynamometer and measure emissions. Manufacturers determine compliance
with the emission standards after applying infrequent regeneration
adjustment factors to their measured results, just as they did when
they originally certified the engine family. We are also finalizing a
requirement under this option to allow EPA to request that
manufacturers
[[Page 4384]]
perform a new determination of infrequent regeneration adjustment
factors to apply to the emissions from the engine dynamometer-based
testing. Consistent with the proposal, the engine family passes the DF
verification if 70 percent or more of the engines tested meet the duty-
cycle emission standards in 40 CFR 1036.104(a), including any
associated compliance allowance, for each pollutant over all duty
cycles. If a manufacturer chooses to test two engines under this
option, both engines have to meet the standards. Under this option, the
aftertreatment system, including all the associated wiring, sensors,
and related hardware or software is installed on the test engine. We
are finalizing an allowance in 40 CFR 1036.246(a) for the manufacturer
to use hardware or software in testing that differs from those used for
engine family and power rating with EPA approval.
Under the second verification option in 40 CFR 1036.246(b)(2), as
proposed, manufacturers test at least five in-use engines, to account
for the increased variability of vehicle-level measurement, while
installed in the vehicle using a PEMS. Manufacturers bin and report the
emissions following the in-use testing provisions in 40 CFR part 1036,
subpart E. Compliance is determined by comparing emission results to
the off-cycle emission standards in 40 CFR 1036.104(a) with any
associated compliance allowance, mean ambient temperature adjustment,
and, accuracy margin for each pollutant for each bin after adjusting
for infrequent regeneration.\383\ As proposed, the engine family passes
the DF verification if 70 percent or more of the engines tested meet
the off-cycle standards for each pollutant for each bin. In the event
that EPA requested DF verification and a DF verification fails under
the PEMS option, consistent with the proposal the manufacturer can
reverse a fail determination for the PEMS-based testing and verify the
DF using the engine dynamometer testing option in 40 CFR
1036.246(b)(1).
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\383\ For Spark-ignition HDE, we are not finalizing off-cycle
standards; however, for the in-use DF verification options, a
manufacturer compares the engine's emission results to the duty
cycle standards applying a 1.5 multiplier for model years 2027 and
later.
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EPA is not including the third option we proposed, to verify DF
using the vehicle's on-board NOX measurement system (i.e., a
NOX sensor), in the final provisions, as we have concerns
that the technology has not matured enough to make this method viable
for DF verification at this time. We did not receive any comments that
supported the availability of technology to enable accurate on-board
NOX measurement at a level needed to show compliance with
the standard. EPA acknowledges the challenges associated with the
development of a functional onboard NOX measurement method,
including data acquisition and telematic system capabilities, and may
reconsider this option in the future if the technology evolves.
As noted in the preceding paragraphs, we are not taking final
action at this time on the proposed 40 CFR 1036.246(h) provision that
proposed a process for the first MY after a DF verification resulted in
failure. Instead, we are adopting a process for DF verification
failures similar to the existing process used for manufacturer run in-
use testing failures under 40 CFR part 1036, subpart E, such that a
failure may result in an expanded discovery process that could
eventually lead to recall under our existing provisions in 40 CFR part
1068, subpart F. EPA is making this change from proposal because this
approach provides consistency with and builds upon existing processes.
The final 40 CFR 1036.246(a) specifies how to select and prepare
engines for testing. Manufacturers may exclude selected engines from
testing if they have not been properly maintained or used and the
engine tested must be in a certified configuration, including its
original aftertreatment components. Manufacturers may test engines that
have undergone critical emission-related maintenance as allowed in 40
CFR 1065.410(d), but may not test an engine if its critical emission-
related components had any other major repair.
3. Accelerated Deterioration Factor Determination
As discussed in Section IV.F.1, we are finalizing a deterioration
factor procedure where manufacturers use engine dynamometer testing for
the required minimum number of hours given in Table 1 to Paragraph
(c)(2) of 40 CFR 1036.245 in combination with an accelerated
aftertreatment catalyst aging protocol in their demonstration of heavy-
duty diesel engine aftertreatment durability through useful life. EPA
has approved accelerated aging protocols for spark-ignition engine
manufacturers to apply in their durability demonstrations for many
years. Historically, while CI engine manufacturers have the ability to
request EPA approval of an accelerated aging procedure, CI engine
manufacturers have largely opted to seek EPA approval to use a service
accumulation fuel based accelerated test with reduce mileage and
extrapolate to determine their DF.
Other regulatory agencies have promulgated accelerated aging
protocols,384 385 and we have evaluated how these or similar
protocols apply to our heavy-duty highway engine compliance program.
EPA has validated and is finalizing an accelerated aging procedure in
40 CFR part 1065, subpart L, as new sections 40 CFR 1065.1131 through
40 CFR 1065.1145 that CI engine manufacturers can choose to use in lieu
of developing their own protocol as described in 40 CFR 1036.245. The
test program that validated the diesel aftertreatment rapid-aging
protocol (DARAP) was built on existing accelerated aging protocols
designed for light-duty gasoline vehicles (64 FR 23906, May 4, 1999)
and heavy-duty engines.\386\
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\384\ California Air Resources Board. California Evaluation
Procedure For New Aftermarket Diesel Particulate Filters Intended As
Modified Parts For 2007 Through 2009 Model Year On-Road Heavy-Duty
Diesel Engines, March 1, 2017. Available online: https://ww3.arb.ca.gov/regact/2016/aftermarket2016/amprcert.pdf.
\385\ European Commission. Amending Regulation (EU) No 583/2011,
20 September 2016. Available online: https://eur-lex.europa.eu/legal-content/EN/TXT/PDF/?uri=CELEX:32016R1718&from=HU.
\386\ Eakle, S and Bartley, G (2014), ``The DAAAC Protocol for
Diesel Aftertreatment System Accelerated Aging''.
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i. Diesel Aftertreatment Rapid Aging Protocol
The objective of the DARAP validation program was to artificially
recreate the three primary catalytic deterioration processes observed
in field-aged aftertreatment components: Thermal aging based on time at
high temperature, chemical aging that accounts for poisoning due to
fuel and oil contamination, and deposits. The validation program had
access to three baseline engines that were field-aged to the model year
2026 and earlier useful life of 435,000 miles. Engines and their
corresponding aftertreatment systems were aged using the current,
engine dynamometer-based durability test procedure for comparison of
the results to the accelerated aging procedure. We performed
accelerated aging of the catalyst-based aftertreatment systems using
two different methods with one utilizing a burner \387\ and the other
using an engine as the source of aftertreatment aging conditions. The
validation test plan compared emissions at the following approximate
intervals: 0 percent, 25 percent, 50 percent, 75 percent, and 100
percent of the model year 2026 and earlier useful life of 435,000
miles. At proposal, we included
[[Page 4385]]
additional details of our DARAP test program in a memo to the
docket.\388\
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\387\ A burner is a computer controlled multi-fuel reactor
designed to simulate engine aging conditions.
\388\ Memorandum to Docket EPA-HQ-OAR-2019-0055: ``Diesel
Aftertreatment Rapid Aging Program''. George Mitchell. May 5, 2021.
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The DARAP validation program has completed testing of two rapidly
aged aftertreatment systems, engine and burner, and two engines, a
single FUL aged engine and a 300-hour aged engine. Our memo to the
docket includes a summary of the validation results from this program.
The results show that both accelerated aging pathways, burner and
engine, produced rapidly aged aftertreatment system results that were
not statistically significant when compared to the 9,800-hour
dynamometer aged reference system. We are currently completing
postmortem testing to evaluate the deposition of chemical poisoning on
the surface of the substrates to see how this compares to the
dynamometer aged reference system. The complete results from our
validation program are contained in a final report in the docket.\389\
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\389\ Sharp, C. (2022). Demonstration of Low NOX
Technologies and Assessment of Low NOX Measurements in
Support of EPA's 2027 Heavy Duty Rulemaking. Southwest Research
Institute. Final Report EPA Contract 68HERC20D0014.
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ii. Diesel Aftertreatment Accelerated Aging Test Procedure
The final provisions include an option for manufacturers to use the
method from the DARAP test program for DF determination and streamline
approval under 40 CFR 1036.245(c). This accelerated aging method we are
finalizing in 40 CFR part 1065, subpart L, as new sections 40 CFR
1065.1131 through 40 CFR 1065.1145 is a protocol for translating field
data that represents a given application (e.g., engine family) into an
accelerated aging cycle for that given application, as well as methods
for carrying out reactor or engine accelerated aging using that cycle.
While this testing can be carried out on an engine as well as reactor
bench, the engine option should not be confused with standard engine
dynamometer aging out to useful life or the historic fuel-based engine
dynamometer accelerated aging typically done out to 35 percent of
useful life approach that EPA will no longer allow under this final
rule. The engine option in this procedure uses the engine (1) as a
source of accelerated sulfur from the combusted fuel, (2) as a source
for exhaust gas, and (3) to generate heat. The catalyst poisoning
agents (oil and sulfur) as well as the temperature exposure are the
same between the two methods and the DARAP test program data
corroborates this. This protocol is intended to be representative of
field aging, includes exposure to elements of both thermal and chemical
aging, and is designed to achieve an acceleration of aging that is ten
times a dynamometer or field test (1,000 hours of accelerated aging
would be equivalent to 10,000 hours of standard aging).
The initial step in the method requires the gathering and analysis
of input field data that represent a greater than average exposure to
potential field aging factors. The field aging factors consist of
thermal, oil, and sulfur exposure. The thermal exposure is based on the
average exhaust temperature; however, if the engine family incorporates
a periodic infrequent regeneration event that involves exposure to
higher temperatures than are observed during normal (non-regeneration)
operation, then this temperature is used. Oil exposure is based on
field and laboratory measurements to determine an average rate of oil
consumption in grams per hour that reaches the exhaust. Sulfur exposure
is based on the sum of fuel- and oil-related sulfur consumption rates
for the engine family. The procedure provides details on how to gather
data from field vehicles to support the generation and analysis of the
field data.
Next, the method requires determination of key components for
aging. Most diesel aftertreatment systems contain multiple catalysts,
each with their own aging characteristics. This accelerated aging
procedure ages the system, not component-by-component. Therefore, it is
necessary to determine which catalyst components are the key components
that will be used for deriving and scaling the aging cycle. This
includes identification of the primary and secondary catalysts in the
aftertreatment system, where the primary is the catalyst that is
directly responsible for most of the NOX reduction, such as
a urea SCR catalyst in a compression-ignition aftertreatment system.
The secondary is the catalyst that is intended to either alter exhaust
characteristics or generate elevated temperature upstream of the
primary catalyst, such as a DOC placed upstream of an SCR catalyst,
with or without a DPF in between.
The next step in the process is to determine the thermal
deactivation rate constant(s) for each key component. This is used for
the thermal heat load calculation in the accelerated aging protocol.
The calculations for thermal degradation are based on the use of an
Arrhenius rate law function to model cumulative thermal degradation due
to heat exposure. The process of determining the thermal deactivation
rate constant begins with determining what catalyst characteristic will
be tracked as the basis for measuring thermal deactivation. Generally,
ammonia storage is the key aging metric for zeolite-based SCR
catalysts, NOX reduction efficiency at low temperature for
vanadium-based SCR catalysts, conversion rate of NO to NO2
for DOCs with a downstream SCR catalyst, and HC reduction efficiency
(as measured using ethylene) at 200 [deg]C for DOCs where the
aftertreatment system does not contain an SCR catalyst for
NOX reduction. Thermal degradation experiments are then
carried out over at least three different temperatures that accelerate
thermal deactivation such that measurable changes in the aging metric
can be observed at multiple time points over the course of no more than
50 hours. During these experiments it is important to void temperatures
that are too high to prevent rapid catalyst failure by a mechanism that
does not represent normal aging.
Generation of the accelerated aging cycle for a given application
involves analysis of the field data to determine a set of aging modes
that will represent that field operation. There are two methods of
cycle generation in 40 CFR 1065.1139, each of which is described
separately. Method 1 involves the direct application of field data and
is used when the recorded data includes sufficient exhaust flow and
temperature data to allow for determination of aging conditions
directly from the field data set. Method 2 is meant to be used when
insufficient flow and temperature data is available from the field
data. In Method 2, the field data is used to weight a set of modes
derived from the laboratory certification cycles for a given
application. These weighted modes are then combined with laboratory
recorded flow and temperatures on the certification cycles to derive
aging modes. There are two different cases to consider for aging cycle
generation, depending on whether or not a given aftertreatment system
incorporates the use of a periodic regeneration event. For the purposes
of cycle generation, a regeneration is any event where the operating
temperature of some part of the aftertreatment system is raised beyond
levels that are observed during normal (non-regeneration) operation.
The analysis of regeneration data is considered separately from normal
operating data.
The process of cycle generation begins with the determination of
the number of bench aging hours. The input into this calculation is the
number of real or field
[[Page 4386]]
hours that represent the useful life for the target application. The
target for the accelerated aging protocol is a 10-time acceleration of
the aging process, therefore the total number of aging hours is set at
service accumulation hours minus required engine dynamometer aging
hours divided by 10. The hours will then be among different operating
modes that will be arranged to result in repetitive temperature cycling
over that period. For systems that incorporate periodic regeneration,
the total duration will be split between regeneration and normal (non-
regeneration) operation. The analysis of the operation data develops a
reduced set of aging modes that represent normal operation using either
Method 1 or Method 2. Method 1 is a direct clustering method and
involves three steps: Clustering analysis, mode consolidation, and
cycle building.\390\ This method is used when sufficient exhaust flow
and temperature data are available directly from the field data. Method
2 is a cluster-based weighting of certification cycle modes when there
is insufficient exhaust flow and temperature data from the field at the
time the cycle is being developed. The initial candidate mode
conditions are temperature and flow rate combinations that are the
centroids from the analysis of each cluster.
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\390\ https://documentation.sas.com/doc/en/emref/14.3/
n1dm4owbc3ka5jn11yjkod7ov1va.htm#:~:text=The%20cubic%20clustering%20c
riterion%20(CCC,evaluated%20by%20Monte%20Carlo%20methods.
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The target for accelerated aging cycle operation is to run all the
regenerations that would be expected over the course of useful life and
the procedure provides a process for determining a representative
regeneration profile that will be used during aging. Heat load
calculation and cycle tuning are performed after the preliminary cycles
have been developed for both normal and regeneration operation. The
target cumulative deactivation is determined from the input field data,
and then a similar calculation is performed for the preliminary aging
cycle. If the cumulative deactivation for the preliminary cycle does
not match cumulative deactivation from the field data, then the cycle
is tuned over a series of steps described in 40 CFR 1065.1139 until the
target is matched.
The final assembly of the candidate accelerated aging cycle
involves the assembly of the target modes into a schedule of modes laid
out on a time basis that can be repeated until the target number of
aging hours has been reached. For cycles that incorporate periodic
regeneration modes, the regeneration frequency and duration, including
any regeneration extension added to reach thermal targets, will be used
to determine the length of the overall cycle. The number of these
cycles that is run is equal to the total number of regenerations over
full useful life. The duration of each cycle is total number of
accelerated aging hours divided by the total number of regenerations.
For multiple components with differing regeneration schedules, this
calculation is performed using the component with the fewest total
number of regenerations. The regeneration events for the more
frequently regenerating components should be spaced evenly throughout
each cycle to achieve the appropriate regeneration frequency and
duration.
The regeneration duration (including extension) is then subtracted
from the base cycle duration to calculate the duration of normal (non-
regeneration) operation in seconds. This time is split among the normal
(non-regeneration) modes in proportion to the overall target aging time
in each mode. These modes are then split and arranged to achieve the
maximum thermal cycling between high and low temperatures. No mode may
have a duration shorter than 900 seconds, not including transition
time. Mode transitions must be at least 60 seconds long and must be no
longer than 300 seconds. The transition period is considered complete
when you are within 5 [deg]C of the target temperature for the primary
key component. For modes longer than 1800 seconds, you may count the
transition time as time in mode. For modes shorter than 1800 seconds,
under the procedure you must not count the transition time as time in
mode. Modes are arranged in alternating order starting with the lowest
temperature mode and proceeding to the highest temperature mode,
followed by the next lowest temperature mode, and so forth.
The final cycle is expressed as a schedule of target temperature,
exhaust flow rate, and NOX. For a burner-based platform with
independent control of these parameters, this cycle can be used
directly. For an engine-based platform, it is necessary to develop a
schedule of speed and load targets that will produce the target exhaust
conditions based on the capabilities of the engine platform.
The accelerated oil consumption target is calculated at 10 times
the field average oil consumption that was determined from the field
data and/or laboratory measurements. Under the procedure, this oil
consumption rate must be achieved on average over the aging cycle, and
it must at least be performed during all non-regeneration modes. Under
the procedure, the lubricating oil chosen must meet the normal in-use
specifications and it cannot be altered. The oil is introduced by two
pathways, a bulk pathway and a volatile pathway. The bulk pathway
involves introduction of oil in a manner that represents oil passing
the piston rings, and the volatile pathway involves adding small amount
of lubricating oil to the fuel. Under the procedure, the oil introduced
by the volatile pathway must be between 10 percent and 30 percent of
the total accelerated oil consumption.
Sulfur exposure related to oil is already taken care of via
acceleration of the oil consumption itself. The target cumulative fuel
sulfur exposure is calculated using the field recorded average fuel
rate data and total field hours assuming a 10-ppm fuel sulfur level
(which was determined as the 90th percentile of available fuel survey
data).
For an engine-based accelerated aging platform where the engine is
used as the exhaust gas source, accelerated fuel sulfur is introduced
by increasing the fuel sulfur level. The cycle average fuel rate over
the final aging cycle is determined once that target modes have been
converted into an engine speed and load schedule. The target aging fuel
sulfur level that results in reaching the target cumulative fuel sulfur
exposure is determined from the field data using the aging cycle
average fuel rate and the total number of accelerated aging hours.
For a burner-based platform, accelerated fuel sulfur is introduced
directly as gaseous SO2. Under the procedure, the
SO2 must be introduced in a manner that does not impede any
burner combustion, and only in a location that represents the exhaust
conditions entering the aftertreatment system. Under the procedure, the
mass rate of sulfur that must be introduced on a cycle average basis to
reach the target cumulative fuel sulfur exposure from the field data is
determined after the final aging cycle has been generated.
The accelerated aging protocol is run on a bench aging platform
that includes features necessary to successfully achieve accelerated
aging of thermal and chemical aging factors. This aging bench can be
built around either an engine or a burner as the core heat generating
element. The requirements for both kinds of bench aging platform are
described in the following paragraphs.
The engine-based accelerated aging platform is built around the use
of a diesel engine for generation of heat and flow. The engine used
does not need to be the same engine as the application that is being
aged. Any diesel engine can be used, and the engine may be
[[Page 4387]]
modified as needed to support meeting the aging procedure requirements.
You may use the same bench aging engine for deterioration factor
determination from multiple engine families. The engine must be capable
of reaching the combination of temperature, flow, NOX, and
oil consumption targets required. Using an engine platform larger than
the target application for a given aftertreatment system can provide
more flexibility to achieve the target conditions and oil consumption
rates.
To increase the range of flexibility of the bench aging engine
platform, the test cell setup should include additional elements to
allow more independent control of exhaust temperature and flow than
would be available from the engine alone. For example, exhaust heat
exchangers and/or the use of cooled and uncooled exhaust pipe can be
useful to provide needed flexibility. When using heat exchangers under
this procedure, you must ensure that you avoid condensation in any part
of the exhaust system prior to the aftertreatment. You can also control
engine parameters and the calibration on the engine to achieve
additional flexibility needed to reach the target exhaust conditions.
Under this procedure, oil consumption must be increased from normal
levels to reach the target of 10 times oil consumption. As noted
earlier, oil must be introduced through a combination of a bulk
pathway, which represents the majority of oil consumption past the
piston rings, and a volatile pathway, which is achieved by adding small
amounts of lube oil to the fuel. The total oil exposure via the
volatile pathway must be between 10 percent and 30 percent of the total
accelerated oil consumption. Under this procedure, the remainder of the
oil consumption must be introduced via the bulk pathway. The volatile
portion of the oil consumption should be introduced and monitored
continuously via a mass flow meter or controller.
Under this procedure, the engine will need to be modified to
increase oil consumption via the bulk pathway. This increase is
generally achieved through a combination of engine modifications and
the selection of aging speed/load combinations that will result in
increased oil consumption rates. To achieve this, you may modify the
engine in a fashion that will increase oil consumption in a manner such
that the oil consumption is still generally representative of oil
passing the piston rings into the cylinder. Inversion of the top
compression rings as a method which has been used to increase oil
consumption successfully for the DAAAC aging program at SwRI. A
secondary method that has been used in combination with the primary
method involves the modification of the oil control rings in one or
more cylinders to create small notches or gaps (usually no more than
two per cylinder) in the top portion of the oil control rings that
contact the cylinder liner (care must be taken to avoid compromising
the structural integrity of the ring itself).
Under this procedure, oil consumption for the engine-based platform
must be tracked at least periodically via a drain and weigh process, to
ensure that the proper amount of oil consumption has been achieved. It
is recommended that the test stand include a constant volume oil system
with a sufficiently large oil reservoir to avoid oil ``top-offs''
between oil change intervals. Under this procedure, periodic oil
changes will be necessary on any engine platform, and it is recommended
that the engine be run for at least 72 hours following an oil change
with engine exhaust not flowing through the aftertreatment system to
stabilize oil consumption behavior before resuming aging. A secondary
method for tracking oil consumption is to use clean DPF weights to
track ash loading, and compare this mass of ash to the amount predicted
using the measured oil consumption mass and the oil ash concentration.
The mass of ash found by DPF weight should fall within a range of 55
percent to 70 percent of the of mass predicted from oil consumption
measurements.
The engine should also include a means of introducing supplemental
fuel to the exhaust to support regeneration if regeneration events are
part of the aging. This can be done either via post-injection from the
engine or using in-exhaust injection. The method and location of
supplemental fuel introduction should be representative of the approach
used on the target application, but manufacturers may adjust this
methodology as needed on the engine-based aging platform to achieve the
target regeneration temperature conditions.
The burner-based aging platform is built around a fuel-fired burner
as the primary heat generation mechanism. For the accelerated aging
application under this procedure, the burner must utilize diesel fuel
and it must produce a lean exhaust gas mixture. Under this procedure,
the burner must have the ability to control temperature, exhaust flow
rate, NOX, oxygen, and water to produce a representative
exhaust mixture that meets the accelerated aging cycle targets for the
aftertreatment system to be aged. Under this procedure, the burner must
include a means to monitor these constituents in real time, except in
the case of water where the system's water metering may be verified via
measurements made prior to the start of aging (such as with an FTIR)
and should be checked periodically by the same method. Under this
procedure, the accelerated aging cycle for burner-based aging must also
include representative mode targets for oxygen and water, because these
will not necessarily be met by the burner itself through combustion. As
a result, for this procedure the burner will need features to allow the
addition of water and the displacement of oxygen to reach
representative target levels of both. During non-regeneration modes, it
is recommended that the burner be operated in a manner to generate a
small amount of soot to facilitate proper ash distribution in the DPF
system.
The burner-based platform requires methods for oil introduction for
both the bulk pathway and the volatile pathway. For the bulk pathway,
manufacturers may implement a method that introduces lubricating oil in
a region of the burner that does not result in complete combustion of
the oil, but at the same time is hot enough to oxidize oil and oil
additives in a manner similar to what occurs when oil enters the
cylinder of an engine past the piston rings. Care must be taken to
ensure the oil is properly atomized and mixed into the post-combustion
burner gases before they have cooled to normal exhaust temperatures, to
insure proper digestion and oxidation of the oil constituents. The
volatile pathway oil is mixed into the burner fuel supply and combusted
in the burner. As noted earlier, under this procedure total oil
exposure via the volatile pathway must be between 10 percent and 30
percent of the total accelerated oil consumption. The consumption of
oil in both pathways should be monitored continuously via mass flow
meters or controllers. A secondary method of tracking oil consumption
is to use clean DPF weights to track ash loading and compare this mass
of ash to the amount predicted using the measured oil consumption mass
and the oil ash concentration. The mass of ash found by DPF weight
should fall within a range of 55 percent to 70 percent of the of mass
predicted from oil consumption measurements. This will also ensure that
injected oil mass is actually done in a representative manner so that
it reaches the aftertreatment system.
Under this procedure, the burner-based platform will also need a
method to introduce and mix gaseous SO2 to achieve the
accelerated sulfur targets. Under this procedure, the consumption
[[Page 4388]]
of SO2 must be monitored continuously via a mass flow meter
or controller. SO2 does not need to be injected during
regeneration modes.
The burner-based platform should also include a means of
introducing supplemental fuel to the exhaust to support regeneration if
regeneration events are part of the aging. We recommend that the method
and location of supplemental fuel introduction be representative of the
approach used on the target application, but manufacturers may adjust
this methodology as needed on the bench engine platform to achieve the
target regeneration temperature conditions. For example, to simulate
post-injected fuel we recommend to introduce the supplemental fuel into
the post-combustion burner gases to achieve partial oxidation that will
produce more light and partially oxidized hydrocarbons similar to post-
injection.
There are specific requirements for the implementation, running,
and validation of an accelerated aging cycle developed using the
processes described in this section. Some of these requirements are
common to both engine-based and burner-based platforms, but others are
specific to one platform type or the other.
We recommended carrying out one or more practice aging cycles to
help tune the cycle and aging platform to meet the cycle requirements.
These runs can be considered part of the de-greening of test parts, or
these can be conducted on a separate aftertreatment.
The final target cycle is used to calculate a cumulative target
deactivation for key aftertreatment components. Manufacturers must also
generate a cumulative deactivation target line describing the linear
relationship between aging hours and cumulative deactivation. The
temperature of all key components is monitored during the actual aging
test and the actual cumulative deactivation based on actual recorded
temperatures is calculated. The cumulative deactivation must be
maintained to within 3 percent of the target line over the course of
the aging run and if you are exceeding these limits, you must adjust
the aging stand parameters to ensure that you remain within these
limits. Under this procedure, you must stay within these limits for all
primary key components. It should be noted that any adjustments made
may require adjustment of the heat rejection through the system if you
are seeing different behavior than the target cycle suggests based on
the field data. If you are unable to meet this requirement for any
tracked secondary system (for example for a DOC where the SCR is the
primary component), you may instead track the aging metric directly and
show that you are within 3 percent of the target aging metric. Note
that this is more likely to occur when there is a large difference
between the thermal reactivity coefficients of different components.
Calculate a target line for oil accumulation and sulfur
accumulation showing a linear relationship between aging hours and the
cumulative oil exposure on a mass basis. Under this procedure, you must
stay within 10 percent of this target line for oil
accumulation, and within 5 percent of this target line for
sulfur accumulation. In the case of engine-based bulk oil accumulation
you will only be able to track this based on periodic drain and weigh
measurements. For all other chemical aging components, track exposure
based on the continuous data from the mass flow meters for these
chemical components. If your system includes a DPF, it is recommend
that you implement the secondary tracking of oil consumption using DPF
ash loading measurements as describe earlier.
For the engine-based platform, it will be necessary under this
procedure to develop a schedule of engine operating modes that achieve
the combined temperature, flow, and oil consumption targets. You may
deviate from target NOX levels as needed to achieve these
other targets, but we recommend that you maintain a NOX
level representative of the target application or higher on a cycle
average basis. Note that the need to operate at modes that can reach
the target oil consumption will leverage the flexibility of the engine
stand, and you may need to iterate on the accelerated oil consumption
modifications to achieve a final target configuration. You may need to
adjust the cycle or modify the oil consumption acceleration to stay
within the 10 percent target. In the even that you find
that actual fuel consumption varies from original assumptions, you may
need to adjust the doped fuel sulfur level periodically to maintain the
sulfur exposure within the 5 percent limit.
If the application uses DEF, it must be introduced to the exhaust
stream in a manner that represents the target application. You may use
hardware that is not identical to the production hardware but ensure
that hardware produces representative performance. Similarly, you may
use hardware that is not identical to production hardware for fuel
introduction into the exhaust as long you ensure that the performance
is representative.
Under this procedure, for the burner-based platform, you will be
able to directly implement the temperature, flow, NOX,
sulfur, and oil consumption targets. You will also need to implement
water and O2 targets to reach levels representative of
diesel exhaust. We recommend that you monitor and adjust oil and sulfur
dosing on a continuous basis to stay within targets. You must verify
the performance of the oil exposure system via the secondary tracking
of oil exposure via DPF ash loading and weighing measurements. This
will ensure that your oil introduction system is functioning correctly.
If you use a reductant, such as DEF, for NOX reduction, use
good engineering judgement to introduce DEF in a manner that represents
the target application. You may use hardware that is not identical to
the production hardware but ensure that the hardware produces
representative performance. Similarly, you may use hardware that is not
identical to production hardware for fuel introduction into the exhaust
as long you ensure that the performance is representative.
The implementation and carrying out of these procedures will enable
acceleration of the deterioration factor determination testing, and
generally allow the determination of the deterioration factor out to
useful life, over 90 days of testing.
G. Averaging, Banking, and Trading
EPA is finalizing an averaging, banking, and trading (ABT) program
for heavy-duty engines that provides manufacturers with flexibility in
their product planning while encouraging the early introduction of
emissions control technologies and maintaining the expected emissions
reductions from the program. Several core aspects of the ABT program we
are finalizing are consistent with the proposed ABT program, but the
final ABT program includes several updates after consideration of
public comments. In particular, EPA requested comment on and agrees
with commenters that a lower family emission limit (FEL) cap than
proposed is appropriate for the final rule. Further, after
consideration of public comments, EPA is not finalizing at this time
the proposed Early Adoption Incentives program, and in turn we are not
including emissions credit multipliers in the final program. Rather, we
are finalizing an updated version of the proposed transitional credit
program under the ABT program. As described in preamble Section IV.G.7,
the revised transitional credit program that we are finalizing provides
four pathways to generate straight NOX
[[Page 4389]]
emissions credits (i.e., no credit multipliers) that are valued based
on the extent to which the engines generating credits comply with the
requirements we are finalizing for MY 2027 and later (e.g., credits
discounted at a rate of 40 percent for engines meeting a lower numeric
standard but none of the other MY 2027 and later requirements) (see
section 12 of the Response to Comments document and preamble Section
IV.G.7 for more details). In addition, we are finalizing a production
volume allowance for MYs 2027 through 2029 that is consistent with the
proposal but different in several key aspects, including that
manufacturers will be required to use NOX emissions credits
to certify heavy heavy-duty engines compliant with MY 2010 requirements
in MYs 2027 through 2029 (see Section IV.G.9 for details). Finally, we
are not finalizing the proposed allowance for manufacturers to generate
NOX emissions credits from heavy-duty zero emissions
vehicles (ZEVs) (see Section IV.G.10).
Consistent with the proposed ABT program, the final ABT program
will maintain several aspects of the ABT program currently specified in
40 CFR 86.007-15, including:
Allowing ABT of NOX credits with no expiration
of the ABT program,
calculating NOX credits based on a single
NOX FEL for an engine family,
specifying FELs to the same number of decimal places as
the applicable standards, and
calculating credits based on the work and miles of the FTP
cycle.
In this Section we briefly describe the proposed ABT program, the
comments received on the proposed ABT program, and EPA's response to
those comments. Subsequent subsections provide additional details on
the restrictions we are finalizing for using emission credits in model
years 2027 and later, such as averaging sets (Section IV.G.2), FEL caps
(Section IV.G.4), and limited credit life (Section IV.G.4). See the
proposed rule preamble (87 FR 17550, March 28, 2022) for additional
discussion on the proposed ABT program and the history of ABT for
heavy-duty engines.
The proposed ABT program allowed averaging, banking, and trading of
NOX credits generated against applicable heavy-duty engine
NOX standards, while discontinuing a credit program for HC
and PM. We also proposed new provisions to clarify how FELs apply for
additional duty cycles. The proposed program included restrictions to
limit the production of new engines with higher emissions than the
standards; these restrictions included FEL caps, credit life for
credits generated for use in MYs 2027 and later, and the expiration of
currently banked credits. These provisions were included in proposed 40
CFR part 1036, subpart H. and 40 CFR 1036.104(c). In addition, we
proposed interim provisions in 40 CFR 1036.150(a)(1) describing how
manufacturers could generate credits in MY 2024 through 2026 to apply
in MYs 2027 and later. We requested comment on several aspects of the
proposed ABT program that we are updating in the final rule, including
the transitional credit program and level of the FEL cap, which
restrict the use of credits in MY 2027 and later.
Many commenters provided perspectives on the proposed ABT program.
The majority of commenters supported the proposed ABT program, although
several suggested adjustments for EPA to consider in the final rule. In
contrast, a number of commenters opposed the proposed ABT program and
argued that EPA should eliminate the NOX ABT program in the
final rule. Perspectives from commenters supporting and opposing the
proposed ABT program are briefly summarized in this section with
additional details in section 12 of the Response to Comments document.
Commenters supporting the ABT program stated that it provides an
important flexibility to manufacturers for product planning during a
transition to more stringent standards. They further stated that a
NOX ABT program would allow manufacturers to continue
offering a complete portfolio of products, while still providing real
NOX emissions reductions. In contrast, commenters opposing
the ABT program argued EPA should eliminate the NOX ABT
program in order to maximize NOX emissions reductions
nationwide, particularly in environmental justice communities and other
areas impacted by freight industry. These commenters stated that the
NOX standards are feasible without the use of credits, and
that eliminating the credit flexibilities of an ABT program would be
most consistent with EPA's legal obligations under the CAA.
EPA agrees with those commenters who support a well-designed ABT
program as a way to help us meet our emission reduction goals at a
faster pace while providing flexibilities to manufacturers to meet new,
more stringent emission standards. For example, averaging, banking, and
trading can result in emissions reductions by encouraging the
development and use of new and improved emission control technology,
which results in lower emissions. The introduction of new emission
control technologies can occur either in model years prior to the
introduction of new standards, or during periods when there is no
change in emissions standards but manufacturers still find it useful to
generate credits for their overall product planning. In either case,
allowing banking and trading can result in emissions reductions earlier
in time, which leads to greater public health benefits sooner than
would otherwise occur; benefits realized sooner in time are generally
worth more to society than those deferred to a later time.\391\ These
public health benefits are further ensured through the use of
restrictions on how and when credits may be used (e.g., averaging sets,
credit life), which are discussed further in this Section IV.G. For
manufacturers, averaging, banking, and trading provides additional
flexibility in their product planning by providing additional lead time
before all of their engine families must comply with all the new
requirements without the use of credits. For periods when no changes in
emission standards are involved, banking can provide manufacturers
additional flexibility, provide assurance against any unforeseen
emissions-related problems that may arise, and in general provide a
means to encourage the development and introduction of new engine
technology (see 55 FR 30585, July 26, 1990, for additional discussion
on potential benefits of an ABT program).
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\391\ Consistent with economic theory, we assume that people
generally prefer present to future consumption. We refer to this as
the time value of money, which means money received in the future is
not worth as much as an equal amount received today. This time
preference also applies to emissions reductions that result in the
health benefits that accrue from regulation. People have been
observed to prefer health gains that occur immediately to identical
health gains that occur in the future. Health benefits realized in
the near term are therefore worth more to society than those
deferred to a later time.
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While EPA also agrees with those commenters stating that the
standards in the final rule are feasible without the use of credits, as
described in Section III of this preamble, given the technology-forcing
nature of the final standards we disagree that providing an optional
compliance pathway through the final rule's ABT program is inconsistent
with requirements under CAA section 202(a)(3)(A).\392\ The final ABT
program appropriately balances flexibilities for manufacturers to
generate NOX
[[Page 4390]]
emissions credits with updated final restrictions (e.g., credit life,
averaging sets, and family emissions limit (FEL) caps) that in our
judgement both ensure that available emissions control technologies are
adopted and maintain the emissions reductions expected from the final
standards.\393\ An ABT program is also an important foundation for
targeted incentives to encourage manufacturers to adopt advanced
technology before required compliance dates, which we discuss further
in preamble Section IV.G.7 and Section 12 of the Response to Comments
document.
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\392\ See NRDC v. Thomas, 805 F. 2d 410, 425 (D.C. Cir. 1986),
which upheld emissions averaging after concluding that ``EPA's
argument that averaging will allow manufacturers more flexibility in
cost allocation while ensuring that a manufacturer's overall fleet
still meets the emissions reduction standards makes sense''.
\393\ As discussed in Section IV.G.9, we are finalizing an
allowance for manufacturers to continue to produce a small number (5
percent of production volume) of engines that meet the current
standards for a few model years (i.e., through MY 2030). See Section
IV.G.9 for details on our approach and rationale for including this
allowance in the final rule.
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One commenter opposing EPA's proposed NOX emissions ABT
program provided analyses for EPA to consider in developing the final
rule. EPA has evaluated the three approaches to generating credits in
the commenter's analysis: (1) Engines certified below today's standards
which qualify for the proposed transitional credit program, (2) engines
certified to the CARB Omnibus standards which would quality for the
proposed transitional program or on average achieve a standard below
Federal requirements, and (3) ZEVs. For the first category (the
transitional credit program), we considered several factors when
designing the final transitional credit program that are more fully
described in preamble Section IV.G.7; briefly, the transitional credit
program we are finalizing will discount the credits manufacturers
generated from engines certified to levels below today's standards
unless manufacturers can meet all of the requirements in the final MY
2027 and later standards. This includes meeting standards such as the
final low load cycle (LLC), which requires demonstration of emissions
control in additional engine operations (i.e., low load) compared to
today's test cycles. For the second category in the commenter's
analysis (engines certified to Omnibus standards), we recognize that
our proposed rule preamble may have been unclear regarding how the
existing regulations in part 86 and part 1036 apply for purposes of
participation in the Federal ABT program to engines that are certified
to state standards that are different than the Federal standards. We
proposed to migrate without substantive modification the definition of
``U.S.-directed production'' in 40 CFR 86.004-2 to 40 CFR part 1036.801
for criteria pollutant engine requirements, to match the existing
definition for GHG engine requirements, which excludes engines
certified to state emission standards that are different than the
Federal standards.\394\ The relevant existing NOX ABT credit
program requirements, and the relevant program requirements we are
finalizing as proposed, specify that compliance through ABT does not
allow credit calculations to include engines excluded from the
definition of U.S.-directed production volume.\395\ For the third
category in the commenter's analysis (ZEVs), as discussed in preamble
Section IV.G.10 and section 12 of the Response to Comments document, we
are not finalizing the proposed allowance for manufacturers to generate
NOX credits from ZEVs. For these reasons, EPA believes the
final ABT program will at a minimum maintain the emissions reductions
projected from the final rule, and in fact could result in greater
public health benefits by resulting in emissions reductions earlier in
time than they would occur without banking or trading. Further, if
manufacturers generate NOX emissions credits that they do
not subsequently use (e.g., due to transitioning product lines to
ZEVs), then the early emissions reductions from generating these
credits will result in more emission reductions than our current
estimates reflect. In addition, the final ABT program provides an
important flexibility for manufacturers, which we expect will help to
ensure a smooth transition to the new standards and avoid delayed
emissions reductions due to slower fleet turnover than may occur
without the flexibility of the final ABT program.
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\394\ See Section XI.B.4 for additional information.
\395\ See final part 1036, subpart H. Existing 40 CFR
1036.705(c) states the following, which we are finalizing as
proposed as also applicable to NOX ABT: ``As described in
Sec. 1036.730, compliance with the requirements of this subpart is
determined at the end of the model year based on actual U.S.-
directed production volumes. Keep appropriate records to document
these production volumes. Do not include any of the following
engines to calculate emission credits: . . . (4) Any other engines
if we indicate elsewhere in this part 1036 that they are not to be
included in the calculations of this subpart.'' See also existing 40
CFR 86.007-15 (regarding U.S.-directed production engines for the
purpose of using or generating credits during a phase-in of new
standards) and 66 FR 5114, January 18, 2001.
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In the subsections that follow we briefly summarize and provide
responses to comments on several more specific topics, including: ABT
for pollutants other than NOX (IV.G.1), Applying the ABT
provisions to multiple NOX duty-cycle standards (IV.G.2),
Averaging Sets (IV.G.3), FEL caps (IV.G.4), Credit Life (IV.G.5),
Existing credits (IV.G.6), Transitional Credits (IV.G.7), the proposed
Early Adoption Incentives (IV.G.8), and a Production Volume Allowance
under ABT (IV.G.9). The final ABT program is specified in 40 CFR part
1036, subpart H.\396\ Consistent with the proposal, we are also
finalizing a new paragraph at 40 CFR 1036.104(c) to specify how the ABT
provisions will apply for MY 2027 and later heavy-duty engines subject
to the final criteria pollutant standards in 40 CFR 1036.104(a). The
Transitional Credit program in the final rule is described in the
interim provision in 40 CFR 1036.150(a)(1), which we are finalizing
with revisions from the proposal.
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\396\ As proposed, the final rule does not include substantive
revisions to the existing GHG provisions in 40 CFR 1036, subpart H;
as proposed, the final revisions clarify whether paragraphs apply
for criteria pollutant standards or GHG standards.
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1. ABT for Pollutants Other Than NOX
After consideration of public comments, EPA is choosing to finalize
as proposed an ABT program that will not allow averaging, banking, or
trading for HC (including NOX+NMHC) or PM for MY 2027 and
later engines. This includes not allowing HC and PM emissions credits
from prior model years to be used for MY 2027 and later engines. For
engines certified to MY 2027 or later standards, manufacturers must
demonstrate in their application for certification that they meet the
final PM, HC, and CO emission standards in 40 CFR 1036.104(a) without
using emission credits.
Several commenters supported EPA's proposal to discontinue ABT for
HC and PM. These commenters stated that current heavy-duty engine
technologies can easily meet the proposed HC and PM standards, and
therefore an ABT program for these pollutants is not necessary. Some
commenters urged EPA to provide ABT programs for HC and CO based on the
stringency of the standards for these pollutants, particularly for
Spark-ignition HDE. Another commenter did not indicate support or
opposition to an HC ABT flexibility in general, but stated that EPA
should not base the final HC standard on the use of HC emissions
credits since doing so could lead to competitive disruptions between SI
engine manufacturers. One commenter also urged EPA to consider ABT
programs for regulated pollutant emissions other than NOX,
including HC, PM, CO, and N2O.
As discussed in preamble Section III, EPA demonstrated that the
final standards for NOX, HC, CO, and PM area feasible for
all engine classes, and we
[[Page 4391]]
set the numeric values without assuming manufacturers would require the
use of credits to comply. We proposed to retain and revise the
NOX ABT program and we are updating from our proposal in
this final rule as described in the following sections.
For PM, manufacturers are submitting certification data to the
agency for current production engines well below the final PM standard
over the FTP duty cycle; the final standard ensures that future engines
will maintain the low level of PM emissions of the current engines.
Manufacturers are not using PM credits to certify today and we received
no new data showing manufacturers would generate or use PM credits
starting in MY 2027; therefore, we are finalizing as proposed.
We disagree with commenters indicating that credits will be needed
for Spark-ignition HDE to meet the final HC and CO standards. Our SI
engine demonstration program data show feasibility of the final
standards (see preamble Section III.D for details). Furthermore, as
described in Section IV.G.3, we are retaining the current ABT
provisions that restrict credit use to within averaging sets and we
expect SI engine manufacturers, who have few heavy-duty engine
families, will have limited ability to generate and use credits. See
preamble Section III.D for a discussion of the final numeric levels of
the Spark-ignition HDE standards and adjustments we made to the
proposed HC and CO stringencies after further consideration.
We did not propose or request comment on expanding the heavy-duty
engine ABT program to include other regulated pollutant emissions, such
as N2O, and thus are not including additional pollutants in
the final ABT program.
2. Multiple Standards and Duty Cycles for NOX ABT
Under the current and final ABT provisions, FELs serve as the
emission standards for the engine family for compliance testing
purposes.\397\ We are finalizing as proposed new provisions to ensure
the NOX emission performance over the FTP is proportionally
reflected in the range of cycles included in the final rule for heavy-
duty engines.\398\ Specifically, manufacturers will declare a FEL to
apply for the FTP standards and then they will calculate a
NOX FEL for the other applicable cycles by applying an
adjustment factor based on their declared FELFTP. As
proposed, the adjustment factor in the final rule is a ratio of the
declared NOX FELFTP to the FTP NOX
standard to scale the NOX FEL of the other duty cycle or
off-cycle standards.\399\ For example, if a manufacturer declares an
FELFTP of 25 mg NOX/hp-hr in MY 2027 for a Medium
HDE, where the final NOX standard is 35 mg/hp-hr, a ratio of
25/35 or 0.71 will be applied to calculate a FEL to replace each
NOX standard that applies for these engines in the proposed
40 CFR 1036.104(a). Specifically, for this example, a Medium HDE
manufacturer would replace the full useful life standards for SET, LLC,
and the three off-cycle bins with values that are 0.71 of the final
standards. For an SI engine manufacturer that declares an
FELFTP of 15 mg NOX/hp-hr compared to the final
MY 2027 standard of 35 mg/hp-hr, a ratio of 15/35 or 0.43 would be
applied to the SET duty cycle standard to calculate an
FELSET. Note that an FELFTP can also be higher
than the NOX standard in an ABT program if it is offset by
lower-emitting engines in an engine family that generates equivalent or
more credits in the averaging set (see 40 CFR 1036.710). For a FEL
higher than the NOX standard, the adjustment factor will
proportionally increase the emission levels allowed when manufacturers
demonstrate compliance over the other applicable cycles. Manufacturers
are required to set the FEL for credit generation such that the engine
family's measured emissions are at or below the respective FEL of all
the duty-cycle and off-cycle standards. For instance, if a CI engine
manufacturer demonstrates NOX emissions on the FTP that is
25 percent lower than the standard but can only achieve 10 percent
lower NOX emissions for the low load cycle, the declared FEL
could be no less than 10 percent below the FTP standard, to ensure the
proportional FELLLC would be met.
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\397\ The FELs serves as the emission standard for compliance
testing instead of the standards specified in 40 CFR 1036.104(a);
the manufacturer agrees to meet the FELs declared whenever the
engine is tested over the applicable duty- or off-cycle test
procedures.
\398\ See the proposed rule preamble (87 FR 17550, March 28,
2022) for discussion on the relationship between the current FTP
standards and other duty- or off-cycle standards.
\399\ As proposed, we will require manufacturers to declare the
NOX FEL for the FTP duty cycle in their application for
certification. Manufacturers and EPA will calculate FELs for the
other applicable cycles using the procedures specified in 40 CFR
1036.104(c)(3) to evaluate compliance with the other cycles;
manufacturers will not be required to report the calculated FELs for
the other applicable cycles. As noted previously, manufacturers will
demonstrate they meet the standards for PM, CO, and HC and will not
calculate or report FELs for those pollutants.
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In the final program, manufacturers will include test results in
the certification application to demonstrate their engines meet the
declared FEL values for all applicable duty cycles (see 40 CFR
1036.240(a), finalized as proposed). For off-cycle standards, we are
also finalizing as proposed the requirement for manufacturers to
demonstrate that all the CI engines in the engine family comply with
the final off-cycle emission standards (or the corresponding FELs for
the off-cycle bins) for all normal operation and use by describing in
sufficient detail any relevant testing, engineering analysis, or other
information (see 40 CFR 1036.205(p)). These same bin standards (or
FELs) apply for the in-use testing provisions finalized in 40 CFR part
1036, subpart E, and for the PEM-based DF verification in the finalized
40 CFR 1036.246(b)(2), if applicable.\400\ In addition, as discussed in
Section III, we are finalizing a compliance margin for Heavy HDE to
account for additional variability that can occur in-use over the
useful life of HHDEs; the same 15 mg/hp-hr in-use compliance margin for
HHDEs will be added to declared FELs when verifying in-use compliance
for each of the duty-cycles (i.e., compliance with duty-cycle standards
once the engine has entered commerce) (see 40 CFR 1036.104(a)).
Similarly, the same in-use compliance margin will be applied when
verifying in-use compliance over off-cycle standards (see preamble
Section III.C for discussion).
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\400\ We did not propose and are not finalizing off-cycle
standards for SI engines; if EPA requests SI engine manufacturers to
perform PEMS-based DF verification as set forth in the final 40 CFR
1036.246(b)(2), then the SI engine manufacturer would use their FEL
to calculate the effective in-use standard for those procedures.
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Once FEL values are established, credits are calculated based on
the FTP duty cycle. We did not propose substantive revisions to the
equation that applies for calculating emission credits in 40 CFR
1036.705, but we are finalizing, as proposed, to update the variable
names and descriptions to apply for both GHG and criteria pollutant
calculations.\401\ In Equation IV-1, we reproduce the equation of 40
CFR 1036.705 to emphasize how the FTP duty cycle applies for
NOX credits. Credits are calculated as megagrams (i.e.,
metric tons) based on the emission rate over the FTP cycle. The
emission credit calculation represents the emission impact that would
occur if an engine operated over the FTP cycle for its full useful
life. The difference between the FTP standard and the FEL is multiplied
by a conversion factor that represents the average work performed
[[Page 4392]]
over the FTP duty cycle to get the per-engine emission rate over the
cycle. This value is then multiplied by the production volume of
engines in the engine family and the applicable useful life mileage.
Credits are calculated at the end of the model year using actual U.S.
production volumes for the engine family. The credit calculations are
submitted to EPA as part of a manufacturer's ABT report (see 40 CFR
1036.730).
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\401\ The emission credits equations in the final 40 CFR
1036.705 and the current 40 CFR 86.007-15(c)(1)(i) are functionally
the same.
[GRAPHIC] [TIFF OMITTED] TR24JA23.001
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Where:
StdFTP = the FTP duty cycle NOX emission
standard, in mg/hp-hr, that applies for engines not participating in
the ABT program
FEL = the engine family's FEL for NOX, in mg/hp-hr.
WorkFTP = the total integrated horsepower-hour over the
FTP duty cycle.
MilesFTP = the miles of the FTP duty cycle. For Spark-
ignition HDE, use 6.3 miles. For Light HDE, Medium HDE, and Heavy
HDE, use 6.5 miles.
Volume = the number of engine eligible to participate in the ABT
program within the given engine family during the model year, as
described in 40 CFR 1036.705(c).
UL = the useful life for the standard that applies for a given
engine family, in miles.
We did not receive specific comments on the proposed approach to
calculate a NOX FEL for the other applicable cycles by
applying an adjustment factor based on the declared FELFTP.
As such, we are finalizing the approach as proposed.
3. Averaging Sets
After consideration of public comments, we are finalizing, as
proposed, to allow averaging, banking, and trading only within
specified ``averaging sets'' for heavy-duty engine emission standards.
Specifically, the final rule will use engine averaging sets that
correspond to the four primary intended service classes,\402\ namely:
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\402\ Primary intended service class is defined in 40 CFR
1036.140, which is referenced in the current 40 CFR 86.004-2.
Spark-ignition HDE
Light HDE
Medium HDE
Heavy HDE
Some commenters urged EPA to allow manufacturers to move credits
between the current averaging sets (e.g., credits generated by medium
heavy-duty engines could be used by heavy heavy-duty engines), while
other commenters recommended that EPA finalize the proposal to maintain
restrictions that do not allow movement of credits between the current
averaging sets. Those supporting movement of credits between averaging
sets stated that doing so would reduce the likelihood that a
manufacturer would develop two engines to address regulatory
requirements when they could invest in only one engine if they were
able to move credits between averaging sets; commenters also stated
that restrictions on ABT decrease a manufacturer's ability to respond
to changes in emissions standards. Those supporting the current
restrictions that do not allow movement of credits between averaging
sets stated that maintaining the averaging sets was important to avoid
competitive disruptions between manufacturers.
EPA agrees that maintaining the current averaging sets is important
to avoid competitive disruptions between manufacturers; this is
consistent with our current and historical approach to avoid creating
unfair competitive advantages or environmental risks due to credit
inconsistency.\403\ As described throughout this Section IV.G, we
believe that the final ABT program, including this limitation,
appropriately balances providing manufacturers with flexibility in
their product planning, while maintaining the expected emissions
reductions from the program. As we describe further in Section IV.G.7,
we provide one exception to this limitation for one of the Transitional
Credit pathways for reasons special to that program.\404\
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\403\ 55 FR 30585, July 26, 1990, 66 FR 5002 January 18, 2001
and 81 FR 73478 October 25, 2016.
\404\ As discussed in Section IV.G.7, one of the transitional
credit pathways we are finalizing allows limited movement of
discounted credits between a subset of averaging sets. The
combination of discounting credits moved between averaging sets
combined with the additional limitations included in this
transitional pathway are intended to address the potential for
competitive disadvantages or environmental risks from allowing
credit movement between averaging sets.
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4. FEL Caps
As proposed, the final ABT program includes Family Emissions Limit
(FEL) caps; however, after further consideration, including
consideration of public comments, we are choosing to finalize lower FEL
caps than proposed. The FEL caps in the final rule are 65 mg/hp-hr for
MY 2027 through 2030, and 50 mg/hp-hr for MY 2031 and later (see 40 CFR
1036.104(c)(2)). In this section, IV.G.4, we briefly summarize our
proposed FEL caps, stakeholder comments on the proposed FEL caps, and
then discuss EPA's responses to comments along with our rationale for
the FEL caps in the final rule.
We proposed maximum NOX FELFTP values of 150
mg/hp-hr under both proposed Option 1 (for model year 2027 through
2030), and proposed Option 2 (for model year 2027 and later). This
value is consistent with the average NOX emission levels
achieved by recently certified CI engines (see Chapter 3.1.2 of the
RIA). We believed a cap based on the average NOX emission
levels of recent engines would be more appropriate than a cap at the
current standard of 0.2 g/hp-hr (200 mg/hp-hr), particularly when
considering the potential for manufacturers to apply NOX
credits generated from electric vehicles for the first time.\405\ For
MY 2031 and later under Option 1, we proposed a consistent 30 mg/hp-hr
allowance for each primary intended service class added to each full
useful life standard.
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\405\ Note that the current g/hp-hr emission standards are
rounded to two decimal places, which allow emission levels to be
rounded down by as much as 5 mg/hp-hr (i.e., with rounding the
current standard is 205 mg/hp-hr).
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We requested comment on our proposed FEL caps, including our
approach to base the cap for MY 2027 through 2030 under Option 1, or MY
2027 and later under Option 2, on the recent average NOX
emission levels. We also requested comment on whether the
NOX FELFTP cap in MY 2027 should be set at a
different value, ranging from the current Federal NOX
standard of approximately 200 mg/hp-hr to the 50 mg/hp-hr standard in
CARB's HD Omnibus rule starting in MY 2024.406 407
[[Page 4393]]
We further requested comment on the proposal to set MY 2031
NOX FEL caps at 30 mg/hp-hr above the full useful life
standards under proposed Option 1. Finally, we requested comment on
whether different FEL caps should be considered if we finalize
standards other than those proposed (i.e., within the range between the
standards of proposed Options 1 and 2) (See 87 FR 17550, March 28,
2022, for additional discussion on our proposed FEL caps and historical
perspective on FEL caps).
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\406\ California Air Resources Board, ``California Exhaust
Emission Standards and Test Procedures for 2004 and Subsequent Model
Heavy-Duty Diesel Engines and Vehicles,'' August 27, 2020. https://ww2.arb.ca.gov/sites/default/files/barcu/regact/2020/hdomnibuslownox/frob-1.pdf, page 19. Last accessed September 8,
2022.
\407\ EPA is reviewing a waiver request under CAA section 209(b)
from California for the Omnibus rule.
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Several commenters provided perspectives on the proposed FEL caps.
All commenters urged EPA to finalize a lower FEL cap than proposed;
there was broad agreement that the FEL cap in the final rule should be
100 mg/hp-hr or lower.
One commenter stated that a FEL cap at the level of the current
standard would not meet the CAA 202(a)(3)(A) requirement to set
``standards which reflect the greatest degree of emission reduction
achievable through the application of technology which the
Administrator determines will be available for the model year to which
such standards apply''. Similarly, many commenters stated that EPA
should finalize FEL caps that match the CARB Omnibus FEL caps (i.e.,
100 mg-hp-hr in 2024-2026 for all engine classes; 50 mg/hp-hr in 2027
and later for LHDEs and MHDE and 65 mg/hp-hr in 2027-2030 and 70 mg/hp-
hr in 2031 and later for HHDEs). These commenters argue that aligning
the FEL caps in the EPA final rule with those in the CARB Omnibus would
reflect the technologies available in 2027 and later, and better align
with the CAA 202(a)(3)(A) requirement for standards that reflect the
greatest degree of emission reduction achievable. Commenters provide
several lines of support that the CARB Omnibus FEL caps should provide
the technical maximum for the EPA FEL caps. Namely, commenters stated
that manufacturers will have been producing products to meet CARB
Omnibus standard of 50 mg/hp-hr starting in 2024. They further state
that two diesel engine families have been certified with CA for MY2022
at a FEL of 160 mg/hp-hr, which is only slightly higher than the FEL
EPA proposed under option 1 for MY 2027 and would continue under the
proposed FEL cap until MY2030. Finally, a commenter pointed to SwRI
data showing that 50 mg/hp-hr can be achieved with what the commenter
considers to be ``minor changes to engine configuration.''
Commenters further argue that EPA should not base the FEL cap in
the final rule on the average performance of recently certified engines
since these engines were designed to comply with the current standards,
which were set over 20 years ago, and do not utilize the emissions
controls technologies that would be available in 2027. Commenters
stated that EPA did not consider the extent to which the proposed FEL
cap could adversely affect the emissions reductions expected from the
rule. Commenters note that although EPA has previously set the FEL cap
at the level of the previous standard, the current FEL cap was set
lower than the previous standard due to the 90 percent reduction
between the previous standard and the current standard. Commenters
argue that EPA should similarly set the FEL cap below the current
standard given the same magnitude in reduction between the current and
proposed standards, and the greater level of certainty in the
technologies available to meet the standards in this rule compared to
previous rules.
Other commenters stated that a FEL cap of 100 mg/hp-hr, or between
50 and 100 mg/hp-hr, would help to prevent competitive disruptions.
Additional details on comments received on the proposed FEL caps are
available in section 12.2 of the Response to Comments document.
Our analysis and rationale for finalizing FEL caps of 65 mg/hp-hr
in MY 2027 through 2030, and 50 mg/hp-hr in MY 2031and later includes
several factors. First, we agree with commenters that the difference
between the current (0.2 g/hp-hr) standard and the standards we are
finalizing for MY 2027 and later suggests that FEL caps lower than the
current standard are appropriate to ensure that available emissions
control technologies are adopted. This is consistent with our past
practice when issuing rules for heavy-duty onroad engines or nonroad
engines in which there was a substantial (i.e., greater than 50
percent) difference between the numeric levels of the existing and new
standards (69 FR 38997, June 29, 2004; 66 FR 5111, January 18, 2001).
Specifically, by finalizing FEL caps below the current standards, we
are ensuring that the vast majority of new engines introduced into
commerce include updated emissions control technologies compared to the
emissions control technologies manufacturers use to meet the current
standards.\408\
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\408\ As discussed in Section IV.G.9, we are finalizing an
allowance for manufacturers to continue to produce a small number (5
percent of production volume) of engines that meet the current
standards for a few model years (i.e., through MY 2029); thus, the
vast majority of, but not all, new engines will need to include
updated emissions control technologies compared to those used to
meet today's standards until MY 2031, when all engines will need
updated emissions control technologies to comply with the final
standards. See Section IV.G.9 for details on our approach and
rationale for including this allowance in the final rule.
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Second, finalizing FEL caps below the current standard is
consistent with comments from manufacturers stating that a FEL cap of
100 mg/hp-hr or between 50 and 100 mg/hp-hr would help to prevent
competitive disruptions (i.e., require all manufactures to make
improvements in their emissions control technologies).
The specific numeric levels of the final FEL caps were also
selected to balance several factors. These factors include providing
sufficient assurance that low-emissions technologies will be introduced
in a timely manner, which is consistent with our past practice (69 FR
38997, June 29, 2004), and providing manufacturers with flexibility in
their product planning or assurance against unforeseen emissions-
related problems that may arise. In the early years of the program
(i.e., MY2027 through 2030), we are finalizing a FEL cap of 65 mg/hp-hr
to place more emphasis on providing manufacturers flexibility and
assurance against unforeseen emissions control issues in order to
ensure a smooth transition to the new standards and avoid market
disruptions. A smooth transition in the early years of the program will
help ensure the public health benefits of the final program by avoiding
delayed emissions reductions due to slower fleet turnover than may
occur without the flexibility of the final ABT. Thus, the final FEL cap
in MY 2027 through 2030 can help to ensure the expected emissions
reductions by providing manufacturers with flexibility to meet the
final standards through the use of credits up to the FEL cap. In the
later years of the program (i.e., MY 2031 and later), we are finalizing
a FEL cap of 50 mg/hp-hr to place more emphasis on ensuring continued
improvements in the emissions control technologies installed on new
engines.
We disagree with certain commenters stating that a certain numeric
level of the FEL cap does or does not align with the CAA requirement to
set ``standards which reflect the greatest degree of emission reduction
achievable through the application of technology which the
Administrator determines will be available for the model year to which
such standards apply''; rather, given the technology-forcing nature of
the final standards, an optional compliance
[[Page 4394]]
pathway, including the FEL caps and other elements of the ABT program,
through the final rule is consistent with requirements under CAA
section 202(a)(3)(A).\409\ Nevertheless, as described in this Section
IV.G.4, we are finalizing lower FEL caps than proposed as part of a
carefully balanced final ABT program that provides flexibilities for
manufacturers to generate NOX emissions credits while
assuring that available emissions control technologies are adopted and
the emissions reductions expected from the final program are realized.
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\409\ See NRDC v. Thomas, 805 F. 2d 410, 425 (D.C. Cir. 1986)
(upholding averaging as a reasonable and permissible means of
implementing a statutory provision requiring technology-forcing
standards).
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Finally, we disagree with commenters stating a FEL cap can
adversely affect the emissions reductions expected from the final rule.
Inherent in the ABT program is the requirement for manufacturers
producing engines above the emissions standard to also produce engines
below the standard or to purchase credits from another manufacturer who
has produced lower emitting engines. As such, while the FEL cap
constrains the extent to which engines can emit above the level of the
standard, it does not reduce the expected emissions reductions because
higher emitting engines must be balanced by lower emitting engines.
Without credit multipliers, an ABT program, and the associated FEL cap,
may impact when emissions reductions occur due to manufacturers
choosing to certify some engines to a more stringent standard and then
later use credits generated from those engines, but it does not impact
the absolute value of the emissions reductions. Rather, to the extent
that credits are banked, there would be greater emissions reductions
earlier in the program, which leads to greater public health benefits
sooner than would otherwise occur; as discussed earlier in this Section
IV.G, benefits realized in the near term are worth more to society than
those deferred to a later time.
The FEL caps for the final rule have been set at a level to ensure
sizeable emission reductions from the existing 2010 standards, while
providing manufacturers with flexibility to meet the final standards.
When combined with the other restrictions in the final ABT program
(e.g., credit life, averaging sets, expiration of existing credit
balances), we believe the final FEL caps of 65 mg/hp-hr in MY 2027
through 2030, and 50 mg/hp-hr in MY 2031 and later avoid potential
adverse effects on the emissions reductions expected from the final
program.
5. Credit Life for MY 2027 and Later Credits
As proposed, we are finalizing a five-year credit life for
NOX emissions credits generated and used in MY 2027 and
later, which is consistent with the existing credit life for
CO2. In this section, IV.G.5, we briefly summarize our
proposed credit life, stakeholder comments on the proposed credit life,
and then discuss EPA's responses to comments along with our rationale
for credit life in the final rule. Section IV.G.7 discusses credit life
of credits generated in MYs 2022 through 2026 for use in 2027.
We proposed to update the existing credit life provisions in 40 CFR
1036.740(d) to apply for both CO2 and NOX
credits. The proposal updated the current unlimited credit life for
NOX credits such that NOX emission credits
generated for use in MY 2027 and later could be used for five model
years after the year in which they are generated.\410\ For example,
under the proposal credits generated in model year 2027 could be used
to demonstrate compliance with emission standards through model year
2032. We also requested comment on our proposed five-year credit life.
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\410\ As discussed in Section IV.G.10, we are not finalizing the
proposed allowance for manufacturers to generate credits from BEVs
or FCEVs, and thus the credit life provisions in 40 CFR 1036.740(d)
do not apply to BEVs or FCEVs.
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Several commenters provided perspectives on the proposal to revise
the credit life of NOX emissions credits from unlimited to
five years. Commenters took several different positions, including
supporting the proposed five-year credit life, arguing that three
years, not five, is the more appropriate credit life period, and
arguing that credit life should be unlimited. Additional details and a
summary of comments received on the proposed credit life are available
in section 12 of the Response to Comments document.
The commenter supporting the proposed five-year credit life, rather
than an unlimited credit life, states that they conducted an analysis
that showed manufacturers had accrued credits from 2007-2009 MYs, which
could have been used to certify engines up to the FEL cap in the
Omnibus 2024-2026 program and would have delayed emissions reductions
in those years. They further state that unlimited credit life would
allow manufacturers to produce higher emitting engines against more
stringent standards for many years (e.g., in MY2030).
The commenter arguing that three (not five) years is an appropriate
credit life to average out year-to-year variability stated that three
years aligns with the CAA requirement for three years of stability
between changes in standards, and it represents the pace of improvement
that manufacturers include in their product planning. The commenter
argues that three years would be more protective under the CAA and is
the duration that EPA previously used for NOX and PM
emissions credits. Finally, the commenter states that EPA has not
justified its choice of five years.
Commenters who urged EPA to finalize an unlimited credit life for
NOX emissions credits did not provide data or rationale to
support their assertion.
After further consideration, including consideration of public
comments, EPA is finalizing as proposed a five-year credit life for
credits generated and used in MY 2027 and later. The credit life in the
final rule is based on consideration of several factors. First,
consistent with our proposal, we continue to believe a limited credit
life, rather than an unlimited credit life suggested by some
commenters, is necessary to prevent large numbers of credits
accumulating early in the program from interfering with the incentive
to develop and transition to other more advanced emissions control
technologies later in the program. Further, as discussed in Section
IV.G.7, we believe the transitional credit program in the final rule
addresses key aspects of manufacturers' requests for longer credit
life. Second, as explained in the proposal, we believe a five-year
credit life adequately covers a transition period for manufacturers in
the early years of the program, while continuing to encourage
technology development in later years.
We disagree with one commenter who stated that a three-year credit
life is more appropriate than a five-year credit life. Rather, we
believe five years appropriately balances providing flexibility in
manufacturers product planning with ensuring available emissions
control technologies are adopted. Further, as discussed in Section
IV.G.4, inherent in an ABT program is the requirement for manufacturers
producing engines above the emissions standard to also produce engines
below the standard or to purchase credits from another manufacturer who
has produced lower emitting engines. As such, while the five-year
credit life in the final rule constrains the time period over which
manufacturers can use credits, it does not impact the overall emissions
[[Page 4395]]
reductions from the final rule. In addition, to the extent that credits
are banked for five-years, the emissions reductions from those credits
occur five-years earlier, and as discussed earlier in this Section
IV.G, benefits realized in the near term are worth more to society than
those deferred to a later time. Finally, a five-year credit life is
consistent with our approach in the existing light-duty criteria and
GHG programs, as well as our heavy-duty GHG program (see 40 CFR
86.1861-17, 86.1865-12, and 1037.740(c)).
As discussed in Section IV.G.7, we are finalizing a shorter credit
life for credits generated in 2022 through 2026 with engines certified
to a FEL below the current MY 2010 emissions standards, while complying
with all other MY 2010 requirements, since these credits are generated
from engines that do not meet the MY 2027 and later requirements. We
are also finalizing longer credit life values for engines meeting all,
or some of the key, MY 2027 and later requirements to further
incentivize emissions reductions before the new standards begin (see
IV.G.7 for details).
6. Existing Credit Balances
After further consideration, including information received in
public comments, the final rule will allow manufacturers to generate
credits in MYs 2022 and later for use in MYs 2027 and later, as
described further in the following Section IV.G.7. Consistent with the
proposal, in the final program, manufacturers will not be allowed to
use credits generated prior to model year 2022 when certifying to model
year 2027 and later requirements.
We proposed that while emission credits generated prior to MY 2027
could continue to be used to meet the existing emission standards
through MY 2026 under 40 CFR part 86, subpart A, those banked credits
could not be used to meet the proposed MYs 2027 and later standards
(except as specified in 1036.150(a)(3) for transitional and early
credits in 1036.150(a)(1) and (2)). Our rationale included that the
currently banked NOX emissions credits are not equivalent to
credits that would be generated under the new program (e.g., credits
were generated without demonstrating emissions control under all test
conditions of the new program), and that EPA did not rely on the use of
existing credit balances to demonstrate feasibility of the proposed
standards.
Some commenters urged EPA to allow the use of existing credits, or
credits generated after the release of the CTI ANPR, to be used in MYs
2027 and later. Commenters stated that EPA has not demonstrated the
standards are feasible without the use of credits, and that the credits
were from engines with improved emissions that provide real-world
NOX benefits, even if they are not certified to all of the
test conditions of the proposed program. They further stated that not
allowing the use of existing credits in 2027 and later could discourage
manufacturers from proactively improving emissions performance. In
contrast, other commenters support the proposal to discontinue the use
of old credits (e.g., those generated before 2010) since allowing the
use of these credits would delay emissions reductions and prevent a
timely transition to new standards.
EPA did not rely on the use of existing or prior to MY 2027 credit
balances to demonstrate feasibility of the proposed standards (see
Section III) and continues to believe that credits from older model
years should not be used to meet the final MY 2027 and later standards.
Credits from older model years (i.e., MY 2009 or prior) were generated
as manufacturers transitioned to the current standards, and thus would
not require manufacturers to introduce new emissions control
technologies to generate credits leading up to MY 2027. However, EPA
agrees with some commenters that credits generated in model years
leading up to MY 2027 are from engines with improved emissions controls
and provide some real-world NOX benefits, even if they are
not certified to all of the test conditions of the model year 2027 and
later program. Therefore, the transitional credit program we are
finalizing allows manufacturers to generate credits starting in model
year 2022 for use in MYs 2027 and later; however, credits generated
from engines in MYs 2022-2026 that do not meet all of the MY 2027 and
later requirements are discounted to account for the differences in
emissions controls between those engines and engines meeting all 2027
and later requirements (see Section IV.G.7 and Section 12 of the RTC
for details). For credits generated in model years prior to MY 2022, we
are finalizing that such emission credits could continue to be used to
meet the existing emission standards through MY 2026 under 40 CFR part
86, subpart A.
We selected model year 2022 for two reasons. First, allowing MY
2022 and later credits inherently precludes emissions credits from the
oldest model years (i.e., MY 2009 or prior). These oldest years are
when the vast majority of existing credit balances were accumulated, to
create flexibility in transitioning to the MY 2007-2010 standards.\411\
The oldest model year credits were not generated with current emissions
control technologies and are therefore quite distinct from credits
generated under the final standards. Second, regarding both the oldest
MY credits and those few generated in more recent years, allowing only
MY 2022 and later credits incentivizes manufacturers to maximize their
development and introduction of the best available emissions control
technologies ahead of when they are required to do so in MY2027. As
discussed in IV.G.7, this not only provides a stepping-stone to the
broader introduction of this technology soon thereafter, but also
encourages the early production of cleaner vehicles, which enhances the
early benefits of our program. If we were to allow manufacturers to use
emissions credits from older model years then there would be no
incentive to apply new emissions control technologies in the years
leading up to MY 2027. Further, we recognize that some manufacturers
have begun to modernize some of their emissions controls in
anticipation of needing to comply with the CARB Omnibus standards that
begin in 2024,\412\ or potential future Federal standards under this
final rule, and agree with commenters that it's appropriate to
recognize the effort to proactively improve emissions performance.\413\
Thus, allowing credits generated in MY 2022 and later both recognizes
improvements in emissions controls beyond what is needed to meet the
current standards, and ensures that only credits generated in the model
years leading up to 2027 can be used to meet the standards finalized in
this rule.
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\411\ EPA compliance data shows that prior to MY 2022, the
majority of heavy-duty on-highway engine manufacturers were not
generating NOX emissions credits in recent model years
(i.e., since model year 2009).
\412\ EPA is reviewing a waiver request under CAA section 209(b)
from California for the Omnibus rule.
\413\ As discussed in this Section IV.G, the final ABT program
does not allow manufacturers to generate emissions credits from
engines certified to state emission standards that are different
than the federal standards; however, as discussed in IV.G.7,
manufacturers could generate emissions credits if they produce
larger volumes of engines to sell outside of those states that have
adopted emission standards that are different than the federal
standards.
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7. Transitional Credits Generated in MYs 2022 Through 2026
We are finalizing a transitional credit program that includes
several pathways for manufacturers to generate transitional credits in
MYs 2022 through 2026 that they can then use in MYs 2027 and later. The
transitional credit pathways differ in several ways from
[[Page 4396]]
what we proposed based on further consideration, including the
consideration of public comments. In this section, IV.G.7, we briefly
summarize our proposed transitional credit program, stakeholder
comments on the proposed transitional credit program, and then discuss
EPA's responses to comments along with our rationale for the
transitional credit pathways in the final rule.
Under the proposed transitional credit program, manufacturers would
generate transitional credits in model years 2024 through 2026. As
proposed, manufacturers would have calculated transitional credits
based on the current NOX emissions standards and useful life
periods; however, manufacturers would have been required to certify to
the other model year 2027 and later requirements, including the LLC and
off-cycle test procedures. We proposed the same five-year credit life
for transitional credits as other credits in the proposed general ABT
program (see 87 FR 17553-17554 March 28, 2022, for additional details
of the proposed transitional credits).
We requested comment on our proposed approach to offer transitional
NOX emission credits that incentivize manufacturers to adopt
the proposed test procedures earlier than required in MY 2027. We also
requested comment on whether CI engines should be required to meet the
proposed off-cycle standards to qualify for the transitional credits,
and were specifically interested in comments on other approaches to
calculating transitional credits before MY 2027 that would account for
the differences in our current and proposed compliance programs. In
addition, we requested comment on our proposed five-year credit life
for transitional NOX emission credits. Finally, we also
requested comment related to our proposed Early Adoption Incentives on
whether EPA should adopt an incentive that reflects the MY 2024 Omnibus
requirements being a step more stringent than our current standards,
but less comprehensive than the proposed MY 2027 requirements.
Several commenters provided perspectives on the proposed
transitional credit program under the ABT program. Most commenters
either opposed allowing manufacturers to generate NOX
emissions credits, or suggested additional requirements for generating
credits that could be used in MYs 2027 and later. One commenter stated
that due to lead time and resource constraints, manufacturers would not
be able to participate in the proposed transitional credit program.
Another commenter supported the proposed transitional credit program.
One commenter also stated that incentives for compliant vehicles, not
just ZEVs, purchased prior to the MY 2027 will bring tremendous health
benefits to at-risk communities and the nation. Similarly, one
commenter encouraged EPA to further incentivize emissions reductions
prior to the start of the new standards by providing additional
flexibilities to use credits in MY 2027 and later if manufacturers were
able to certify prior to MY 2027 a large volume of engines (i.e., an
entire engine service class) to almost all MY2027 and later
requirements.
Commenters who opposed allowing manufacturers to generate
NOX emissions credits prior to MY2027 were concerned that
the difference between Federal and state (i.e., CARB Omnibus) standards
would result in ``windfall of credits'' that would allow a large
fraction of engines to emit at the FEL cap into MY2030 and later. One
commenter stated that EPA has not adequately assessed the potential
erosion of emissions reductions from credits generated by engines
certifying to the CARB Omnibus standards. Another commenter stated that
manufacturers are already certifying to levels below the current MY2010
standards, and they believe that certifying to the new test procedures
will take little effort for manufacturers. The commenter stated that
there is no need to incentivize manufacturers to adopt proposed test
procedures ahead of MY2027 because they will already be doing so under
the Omnibus program. They argued that rather than requiring new
testing, EPA should encourage new technology adoption. Commenters
opposing the transitional credit program stated that EPA should
eliminate the transitional credit program, or if EPA choses to finalize
the transitional credit program, then EPA should adjust the final
standards to account for the transitional credit program impacts, or
revise the transitional credit program (e.g., shorten credit life to
three years, establish a separate bank for credits generated by engines
in states adopting the Omnibus standards). Two commenters stated that
EPA should require engines generating credits prior to 2027 to meet all
of the requirements of 2027 and beyond; they highlighted the importance
of the 2027 and later low-load cycle and off-cycle standards to ensure
real-world reductions on the road, and stated that there should be
consistency in the way credits are generated and the way they are used.
Similarly, these commenters oppose credits for legacy engines or legacy
technologies (i.e., engines or technologies used to meet the current
emissions standards).
The commenter who stated that manufacturers would be unable to
generate credits under the proposed transitional credit due to lead
time and resource constraints argued that manufacturers would be unable
to adjust their engine development plans to meet the new LLC and off-
cycle test standards in MY 2024. They further stated that in many cases
deterioration factor (DF) testing has already started for MY 2024
engines. The commenter also argued that they view the ABT program as
part of the emissions standards, and the proposed transitional credit
program provided less than the four-year lead time that the CAA
requires when setting heavy-duty criteria pollutant emissions
standards. In addition, the commenter stated that the proposed
transitional credit program would disincentivize manufacturers to make
real-world NOX emissions reductions ahead of when new
standards are in place because they would not be able to design and
validate their engines to meet the requirements to generate credits.
Finally, a commenter suggested EPA further encourage additional
emissions reductions prior to the start of new standards by providing
greater flexibility to use credits in MYs 2027 and later.\414\
Specifically, this commenter suggested that EPA provide a longer credit
life (e.g., ten years compared to the five years proposed for the ABT
program) and also allow the movement of credits between averaging sets.
The commenter stated that in order to generate credits with these
additional flexibilities manufacturers would need to certify an entire
engine service class (e.g., all heavy heavy-duty engines a manufacturer
produced) in a given model year to a FEL of 50 mg/hp-hr or less, and
meet all other MY 2027 and later requirements. They further stated that
it may not be appropriate for natural gas engines to generate credits
with these additional flexibilities since natural gas engines can meet
a 50 mg/hp-hr FEL today. Finally, the commenter stated that engines
using these credits in MYs 2027 and later should be required to certify
to a FEL of 50 mg/hp-hr or less. Additional details on comments
regarding the proposed transitional credit program are included in
section 12 of the Response to Comments document.
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\414\ U.S. EPA. Stakeholder Meeting Log. December 2022.
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After considering comments on the proposed transitional credit
program, we are choosing to finalize a revised
[[Page 4397]]
version of the proposed transitional credit program. Similar to the
proposed rule, we are finalizing an optional transitional credit
program to help us meet our emission reduction goals at a faster pace,
while also providing flexibilities to manufacturers to meet new, more
stringent emission standards. Building on the ABT program as whole, the
transitional credit program in the final rule can benefit the
environment and public health in two ways. First, early introduction of
new emission control technologies can accelerate the entrance of lower-
emitting engines and vehicles into the heavy-duty vehicle fleet,
thereby reducing NOX emissions from the heavy-duty sector
and lowering its contributions to ozone and PM formation before new
standards are in place. Second, the earlier improvements in ambient air
quality will result in public health benefits sooner than they would
otherwise occur; these benefits are worth more to society than those
deferred to a later time, and could be particularly impactful for
communities already overburdened with pollution. As discussed in
Section II, many state and local agencies have asked the EPA to further
reduce NOX emissions, specifically from heavy-duty engines,
because such reductions will be a critical part of many areas'
strategies to attain and maintain the ozone and PM2.5 NAAQS.
Several of these areas are working to attain or maintain NAAQS in
timeframes leading up to and immediately following the required
compliance dates of the final standards, which underscores the
importance of the early introduction of lower-emitting vehicles.
The transitional credit program is voluntary and as such no
manufacturer is required to participate in the transitional credit
program. The transitional credit program in the final rule will provide
four pathways for manufacturers to generate credits in MYs 2022 through
2026 for use in MYs 2027 and later: (1) In MY 2026, certify all engines
in the manufacturer's heavy heavy-duty service class to a FEL of 50 mg/
hp-hr or less and meet all other EPA requirements for MYs 2027 and
later to generate undiscounted credits that have additional
flexibilities for use in MYs 2027 and later (2026 Service Class Pull
Ahead Credits); (2) starting in MY 2024, certify one or more engine
family(ies) to a FEL below the current MY2010 emissions standards and
meet all other EPA requirements for MYs 2027 and later to generate
undiscounted credits based on the longer UL periods included in the
2027 and later program (Full Credits); (3) starting in MY 2024, certify
one or more engine family(ies) to a FEL below the current MY2010
emissions standards and meet several of the key requirements for MYs
2027 and later, while meeting the current useful life and warranty
requirements to generate undiscounted credits based on the shorter UL
period (Partial Credits); (4) starting in MY 2022, certify one or more
engine family(ies) to a FEL below the current MY2010 emissions
standards, while complying with all other MY2010 requirements, to
generate discounted credits (Discounted Credits).
All credits generated in the first pathway have an eight-year
credit life and can therefore be used through MY 2034. All credits
generated under the second or third pathways will expire by MY2033; all
credits generated in the fourth pathway will expire by MY 2030. We
further describe each pathway and our rationale for each pathway in
this section (see the final interim provisions in 40 CFR 1036.150(a)
for additional details).\415\ In Section IV.G.8 we discuss our decision
to finalize the transitional credit pathways in lieu of the proposed
Early Adoption Incentives program (section 12 of the Response to
Comments document includes additional details on the comments received
on the proposed Early Adoption Incentives program).
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\415\ We are finalizing as proposed a requirement that, to
generate transitional NOX emission credits, manufacturers
must meet the applicable PM, HC, and CO emission standards without
generating or using emission credits. For the first and second
pathways, applicable PM, HC, and CO emission standards are in 40 CFR
1036.104. For the third and fourth pathways (Partial and Discounted
Credits), applicable PM, HC, and CO emission standards are in 40 CFR
86.007-11 or 86.008-10.
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In developing the final transitional credit program and each
individual pathway, we considered several factors. For instance, for
the transitional credit program as a whole, one commenter stated that
there should be consistency in the way the credits are generated and
the way they are used; several commenters urged EPA to only provide
transitional credits to engines meeting all the 2027 and later
requirements. The transitional credit program acknowledges these
commenters' input by only providing full credit value to engines
meeting all the 2027 and later requirements [i.e., 2026 Service Class
Pull Ahead Credits and Full Credits pathways], while providing a lesser
value for credits generated from engines that do not meet all of the
2027 and later requirements but still demonstrate improved emissions
performance compared to the current standards.
We now turn to discussing in detail each pathway, and the factors
we considered in developing each pathway. The first pathway
acknowledges the significant emissions reductions that would occur if
manufacturers were to certify an entire service class of heavy heavy-
duty engines to a much lower numeric standard than the current
standards and meet all other MY 2027 requirements prior to the start of
the new standards. Specifically, compared to the emissions reductions
expected from the final rule, our assessment shows significant,
additional reductions in the early years of the program from certifying
the entire heavy heavy-duty engine fleet to a FEL of 50 mg/hp-hr or
less and meeting all other MY2027 requirements in MY 2026, one model
year prior to the start of the new standards.\416\ As discussed
throughout this Section IV.G, emissions reductions, and the resulting
public health benefits, that are realized earlier in time are worth
more to society than those deferred to a later time. Based on the
potential for additional, early emissions reductions, we are finalizing
the 2026 Service Class Pull Ahead Credits pathway with two additional
flexibilities for manufacturers to use the credits in MYs 2027 and
later. First, 2026 Service Class Pull Ahead Credits have an eight-year
credit life (i.e., expire in MY 2034), which is longer than credits
generated in the other transitional credit pathways, or under the main
ABT program. Second, we are allowing 2026 Service Class Pull Ahead
Credits to move from a heavy heavy-duty to a medium heavy-duty
averaging set; however, credits moved between averaging sets will be
discounted at 10 percent. We note that a recent assessment by an
independent NGO shows that allowing credits to move between service
classes could reduce the overall monetized health benefits of a program
similar to the one in this final rule; however, the 10 percent discount
rate that we are apply would more than offset the potential for reduced
emissions reductions. Moreover, as noted in this section, the early
emissions reductions from this transitional credit program would
provide important positive benefits, particularly in communities
[[Page 4398]]
overburdened with pollution.\417\ Further, we are balancing these
additional flexibilities with restrictions on which engines can
participate in the 2026 Service Class Pull Ahead Credits pathway.
Specifically, only heavy heavy-duty engines may generate 2026 Service
Class Pull Ahead Credits; we expect a much lower level of investment
would be required for natural gas-fueled engines, light heavy-duty
engines, and SI engines to meet the 2026 Service Class Pull Ahead
Credits requirements compared to the investment needed for heavy-
heavy-duty engines. We expect that the combination of discounting
credits moved across averaging sets and only allowing the heavy heavy-
duty engine service class to participate in the 2026 Service Class Pull
Ahead Credits pathway will appropriately balance the potential for
meaningful emissions reductions in the early years of the program with
the potential for adverse competitive disadvantages or environmental
risks from either unequal investments to generate credits or producing
large volumes of credits from engines that could easily meet the
requirements of the 2026 Service Class Pull Ahead Credits pathway.
Finally, engines certified using 2026 Service Class Pull Ahead Credits
in 2027 through 2034 will need to meet a FEL of 50 mg/hp-hr or less;
this requirement helps to ensure that these credits are used only to
certify engines that are at least as low emitting as the engines that
generated the credits.
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\416\ See RIA Chapter 5.5.5 for additional details on our
assessment of emissions reductions projected to occur from
certifying engines to a FEL of 50 mg/hp-hr and meeting all other
2027 requirements in MY 2026. Note that for the purposes of bounding
the potential emissions impacts, we assumed all heavy heavy-duty
engines would participate in the 2026 Service Class Pull Ahead
Credits pathway, and that those credits would be used by both medium
and heavy heavy-duty engines in MY 2027 and later, until
manufacturers used all of the credits.
\417\ See U.S. EPA. Stakeholder Meeting Log. December 2022 for
details of the assessment by the independent NGO (ICCT).
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The second pathway (Full Credits) acknowledges the emissions
reductions that could be achieved prior to the start of new standards
if manufacturers certify to a FEL lower than today's standard and meet
all other MY 2027 and later requirements, although without doing so for
an entire engine service class. This pathway is similar to our proposed
transitional credit program and is consistent with input from
commenters who highlighted the importance of meeting MY 2027 and later
requirements such as the low-load cycle and off-cycle standards to
ensure real-world reductions on the road. As proposed, all heavy-duty
engine service classes, including heavy-duty natural gas engines in the
respective service classes, can participate in this pathway.
The third pathway (Partial Credits) incentivizes manufacturers to
produce engines that meet several of the key final requirements for MY
2027 and later, including the LLC and off-cycle standards for
NOX, while meeting the existing useful life and warranty
periods.\418\ This pathway allows manufacturers to adopt new emissions
control technologies without demonstrating durability over the longer
useful life periods required in MY 2027 and later, or certifying to the
longer warranty periods in the final rule. We expect that some
manufacturers may already be planning to produce such engines in order
to comply with 2024 California Omnibus program; however, this
transitional pathway would incentivize manufacturers to produce greater
volumes of these engines than they would otherwise do to comply in
states adopting the Omnibus standards. Some commenters were concerned
that the proposed transitional credit program would result in
``windfall credits'' due to manufacturers generating credits from
engines produced to comply with more stringent state standards. As
discussed in IV.G, the final program will not allow manufacturers to
generate credits from engines certified to meet state standards that
are different from the Federal standards.\419\ The Partial Credits
pathway thus avoids ``windfall credits'' because manufacturers are not
allowed to generate credits from engines produced to meet the more
stringent 2024 Omnibus requirements, but rather are incentivized to
produce cleaner engines that would benefit areas of the country where
such engines may not otherwise be made available (i.e., outside of
states adopting the Omnibus program).\420\ Further, because engines
participating in this pathway will be certified to shorter useful life
periods, they will generate fewer credits than engines participating in
the third and fourth pathways (Full Credits and 2026 Service Class Pull
Ahead Credits).
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\418\ Engines earning Partial Credits must comply with
NOX standards over the Low Load Cycle and the off-cycle
standards. The family emission limits for the Low Load Cycle and
off-cycle standards are calculated relative to the family emission
limit the manufacturer declares for FTP testing, as described in 40
CFR 1036.104(c). If we direct a manufacturer to do in-use testing
for an engine family earning Partial Credits, we may direct the
manufacturer to follow either the in-use testing program specified
in 40 CFR part 1036 for NOX, or the in-use testing
program in 40 CFR part 86 for all criteria pollutants. Except for
the NOX standards for the Low Load Cycle and for off-
cycle testing, engines generating Partial Credits would be subject
to all the certification and testing requirements from 40 CFR part
86.
\419\ See final part 1036, subpart H, and 40 CFR 1036.801 (which
EPA did not propose any revisions to in the proposed migration from
part 86, subpart A, to part 1036). See also the substantively
similar definition of U.S.-directed production in current 40 CFR
86.004-2. Under 40 CFR 1036.705(c), which we are also finalizing as
proposed as applicable for NOX ABT, compliance through
ABT does not allow credit calculations to include engines excluded
from the definition of U.S.-directed production volume: ``As
described in Sec. 1036.730, compliance with the requirements of
this subpart is determined at the end of the model year based on
actual U.S.-directed production volumes. Keep appropriate records to
document these production volumes. Do not include any of the
following engines to calculate emission credits: . . . (4) Any other
engines if we indicate elsewhere in this part 1036 that they are not
to be included in the calculations of this subpart.''
\420\ EPA is reviewing a waiver request under CAA section 209(b)
from California for the Omnibus rule.
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The first, second, and third pathways all include meeting the LLC
requirements for MY 2027 and later. One commenter suggested meeting the
LLC would require manufacturers to simply meet a lower numeric standard
than the current standard; however, EPA disagrees. Certifying to the
LLC will require more than simply meeting a lower numeric standard
since the LLC is a new test cycle that requires demonstration of
emissions control in additional engine operations (i.e., low load)
compared to today's test cycles (see preamble Section III and section 3
of the Response to Comments document and for more discussion on the
LLC).
Finally, the fourth pathway (Discounted Credits) allows
manufacturers to generate credits for use in MY 2027 and later with
engines that are not designed to meet the LLC and off-cycle standards
and so could provide additional compliance flexibility for meeting the
final standards; however, since the engines are not meeting the full
requirements of the MY 2027 and later program the credits are
discounted and will expire before credits generated in the other
transitional credit pathways. This Discounted Credits pathway includes
consideration of input from one commenter who stated that it would be
infeasible for manufacturers to comply with the new LLC and off-cycle
test procedures in MY 2024 in order to generate credits under the
proposed credit program; they further argued that for manufacturers
relying on credits to comply with the final standards, the proposed
transitional credit program would not provide the lead time required by
the CAA. As described in Section III of this preamble, the new
standards in the final rule are feasible without the ABT program and
without the use of transitional credits; participation in ABT is
voluntary and is intended to provide additional flexibility to
manufacturers through an optional compliance pathway. While
manufacturers have the option of generating NOX emissions
credits under the transitional credit program in the final rule, they
are not required to do so. The four-year lead time requirement under
CAA 202(a)(3) does not apply to these ABT provisions.
[[Page 4399]]
Nevertheless, the final rule allows credits generated under this
Discounted Credits pathway to incentivize improvements in emissions
controls, even if the engines are not certified to the full MY2027 and
later requirements. Credits will be discounted by 40 percent to account
for differences in NOX emissions during low-load and off-
cycle operations between current engines and engines certifying to the
model year 2027 and later requirements. While we expect that
manufacturers certifying to a FEL below the current 200 mg/hp-hr
standard will reflect improvement in emissions control over the FTP and
SET duty-cycles, the discount applied to the credits accounts for the
fact that these engines are not required to maintain the same level of
emissions control over all operations of the off-cycle standards, or
during the low-load operations of the LLC. For example, a manufacturer
certifying a HHDE engine family to a FEL of 150 mg/hp-hr and all other
MY 2010 requirements with a U.S.-directed production volume of 50,000
engines in 2024 would generate approximately 5,000 credits (see
Equation IV-1), which they would then multiply by 0.6 to result in a
final credit value of 3,000 credits. See the final, revised from
proposal, interim provision in 40 CFR 1036.150(a)(1) for additional
details on the calculation of discounted credits.
Credits generated under this Discounted Credits pathway could be
used in MY 2027 through MY 2029. The combination of the discount and
limited number of model years in which manufacturers are allowed to use
these credits is consistent with our past practice and helps to
addresses some commenters' concerns about allowing legacy engines to
generate credits, or credits generated under the transitional credit
program eroding emissions reductions expected from the rule (55 FR
30584-30585, July 26,1990). There are two primary ways that the
Discounted Credits pathway results in positive public health impacts.
First, an immediate added benefit to the environment is the discounting
of credits, which ensures that there will be a reduction of the overall
emission level. The 40 percent discount provides a significant public
health benefit, while not being so substantial that it would discourage
the voluntary initiatives and innovation the transitional ABT program
is designed to elicit. Second, consistent with the benefits of the
overall transitional credit program, when the ``time value'' of
benefits (i.e., their present value) is taken into account, benefits
realized in the near term are worth more to society than those deferred
to a later time. The earlier expiration date of credits in the
Discounted Pathway reflects that these credits are intended to help
manufacturers transition in the early years of the program, but we
don't think they are appropriate for use in later years of the program.
The earlier expiration of credits is also consistent with comments that
we should finalize a 3-year credit life for transitional credits (i.e.,
credits can be used for 3-years once the new standards begin).
As discussed earlier in this Section IV.G.7, credits generated
under the first pathway (2026 Service Class Pull Ahead Credits) can be
used for eight years, through MY 2034; we selected this expiration date
to balance incentivizing manufacturers to participate in the 2026
Credits pathway and thereby realize the potential for additional, early
emissions reductions, with continuing to encourage the introduction of
improved emissions controls, particularly as the heavy-duty fleet
continues to transition into zero emissions technologies.\421\ As
stated in the preceding paragraphs, all credits generated in the second
and third pathways can be used through MY 2032. Our rationale for this
expiration date is two-fold. First, providing a six-year credit life
from when the new standards begin provides a longer credit life than
provided in the final ABT program for credits generated in MY 2027 and
later; similar to the first pathway, this longer credit life
incentivizes manufacturers to produce engines that emit lower levels of
NOX earlier than required. Second, the six-year credit life
balances additional flexibility for manufacturers to transition over
all of their product lines with the environmental and human health
benefits of early emissions reductions. This transitional period
acknowledges that resource constraints may make it challenging to
convert over all product lines immediately when new standards begin,
but maintains emission reductions projected from program by requiring
the use of credits to certify engines that emit above the level of the
new standard. While some commenters stated that manufacturers will have
been complying with the CARB Omnibus program starting in 2024, we
acknowledge that complying with the 2027 and later Federal standards
will require another step in technology and thus think it is
appropriate to provide additional flexibility for manufacturers to
transition to the new standards through the use of emissions credits in
the ABT program.
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\421\ As discussed in RIA 5.5.5, our evaluation shows that
manufacturers would use all 2026 Service Class Pull Ahead Credits in
about an eight-year period, which further supports the eight-year
credit life of the 2026 Service Class Pull Ahead Credits pathway.
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This section describes how to generate credits for MY 2026 and
earlier engines that are certified to standards under 40 CFR part 86,
subpart A. As noted in Section III.A.3, we are allowing manufacturers
to continue to certify engines to the existing standards for the first
part of model year 2027. While those engines continue to be subject to
standards under 40 CFR part 86, subpart A, we are not allowing those
engines to generate credits that carry forward for certifying engines
under 40 CFR part 1036.\422\ Manufacturers may only generate
NOX emissions credits under transitional credit pathways for
MY 2024-2026 engines since one purpose of transitional credits is to
incentivize emission reductions in the model years leading up to MY
2027. To the extent manufacturers choose to split MY 2027, the engines
produced in the first part of the split MY are produced very close in
time to when the new standards will apply, and thus we expect that
rather than incentivizing earlier emission reductions, providing an
allowance to generate NOX emission credits would incentivize
production at higher volumes during the first part of the split MY than
would otherwise occur (i.e., incentivizing more of the MY 2027
production before the final standards apply). The higher production
volume of engines in the first part of the split MY could thereby
result in additional NOX emission credits without additional
emission reductions that would otherwise occur. See preamble Section
III.A.3 for details on the split model year provision in this final
rule.
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\422\ MY 2027 engines produced prior to four years after the
date that the final rule is promulgated and certified to the
existing 40 CFR part 86 standards cannot participate in the part
1036 ABT program; however, MY 2027 engines certified to 40 CFR part
1036 standards and requirements may participate in the ABT program
specified in 40 CFR part 1036, subpart H.
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8. Early Adoption Incentives
EPA is choosing not to finalize the Early Adoption Incentives
program as proposed. This includes a decision not to include emissions
credit multipliers in the final ABT program. Rather, we are finalizing
a revised version of the transitional credit program under the ABT
program as described above in Section IV.G.7. In this Section IV.G.8 we
briefly describe the proposed Early Adoption Incentives program,
stakeholder comments on the proposed Early Adoption Incentives program,
and then discuss EPA's responses to comments along with our rationale
for
[[Page 4400]]
choosing not to finalize the Early Adoption Incentives program.
We proposed an early adoption incentive program that would allow
manufacturers who demonstrated early compliance with all of the final
MY 2027 standards (or MY 2031 standards under proposed Option 1) to
include Early Adoption Multiplier values of 1.5 or 2.0 when calculating
NOX emissions credits. In the proposed Early Adoption
Incentives program, manufacturers could generate credits in MYs 2024
through 2026 and use those credits in MYs 2027 and later.
We requested comment on all aspects of our proposed early adoption
incentive program. We were aware that some aspects of the proposed
requirements could be challenging to meet ahead of the required
compliance dates, and thus requested comment on any needed
flexibilities that we should include in the early adoption incentive
program in the final rule. See 87 FR 17555, March 28, 2022, for
additional discussion on the proposed Early Adoption Incentives
program, including specifics of our requests for comment.
Several commenters provided general comments on the proposed Early
Adoption Incentive program. Although many of the commenters generally
supported incentives such as emissions credit multipliers to encourage
early investments in emissions reductions technology, several were
concerned that the emissions credit multipliers would result in an
excess of credits that would undermine some of the benefits of the
rule; other commenters were concerned that the multipliers would
incentivize some technologies (e.g., hybrid powertrains, natural gas
engines) over others (e.g., battery-electric vehicles).
As described in preamble Section IV.G.7, the revised transitional
credit program that we are finalizing provides discounted credits for
engines that do not comply with all of the MY 2027 and later
requirements. In addition, after consideration of comments responding
to our request for comment about incentivizing early reductions through
our proposed transitional and Early Adoption Incentive program, the
final transitional credit program includes an additional pathway that
incentivizes manufacturers to produce engines that meet several of the
key final requirements for MY 2027 and later, including the LLC and
off-cycle standards for NOX, while meeting the current
useful life and warranty periods. We expect that this transitional
credit pathway will incentivize manufacturers to produce greater
volumes of the same or similar engines that they plan to produce to
comply with the MY 2024 Omnibus requirements. By choosing not to
finalize the Early Adoption Incentives program and instead finalizing a
modified version of the Transitional Credit program, we are avoiding
the potential concern some commenters raised that the credit
multipliers would result in a higher volume or magnitude of higher-
emitting MY 2027 and later engines compared to a program without
emission credit multipliers. We believe the Transitional Credit program
we are finalizing will better balance incentivizing emissions reduction
technologies prior to MY 2027 against avoiding an excess of emissions
credits that leads to much greater volumes or magnitudes of higher-
emitting engines in MYs 2027 and later. Moreover, by not finalizing the
Early Adoption Incentive program we are avoiding any concerns that the
emissions credit multipliers would incentivize some technologies over
others (see section 12.5 of the Response to Comments and preamble
Section IV.G.10 for additional discussion on battery-electric and fuel
cell electric vehicles in the final rule; see section 3 of the Response
to Comments for discussion on additional technology pathways).
9. Production Volume Allowance
After further consideration, including consideration of public
comments, EPA is finalizing an interim production volume allowance for
MYs 2027 through 2029 in 40 CFR 1036.150(k) that is consistent with our
request for comment in the proposal, but different in several key
aspects. In particular, the production volume allowance we are
finalizing allows manufacturers to use NOX emissions credits
to certify a limited volume of heavy heavy-duty engines compliant with
pre-MY 2027 requirements in MYs 2027 through 2029.\423\ In addition,
since we are requiring the use of credits to certify MY 2010 compliant
heavy heavy-duty engines in the early years of the final program, and
to aid in implementation, we are choosing to not limit the applications
that are eligible for this production volume allowance. Finally, the
production volume allowance in the final rule will be five percent of
the average U.S.-directed production volumes of Heavy HDE over three
model years, see 40 CFR 1036.801, and thus excludes engines certified
to different emission standards in CA or other states adopting the
Omnibus program. In this section, IV.G.9, we summarize our request for
comment on a production volume allowance, related stakeholder comments,
and EPA's responses to comments along with our rationale for the
production volume allowance in the final rule.
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\423\ Engines certified under this production volume allowance
would meet the current, pre-MY 2027 engine provisions of 40 CFR part
86, subpart A.
---------------------------------------------------------------------------
In the proposal we stated that we were considering a flexibility to
allow engine manufacturers, for model years 2027 through 2029 only, to
certify up to five percent of their total production volume of heavy-
duty highway CI engines in a given model year to the current, pre-MY
2027 engine provisions of 40 CFR part 86, subpart A. We stated the
allowance would be limited to Medium HDE or Heavy HDE engine families
that manufacturers show would be used in low volume, specialty
vocational vehicles. We noted that such an allowance from the MY 2027
criteria pollutant standards may be necessary to provide engine and
vehicle manufacturers additional lead time and flexibility to redesign
some low sales volume products to accommodate the technologies needed
to meet the proposed more stringent engine emission standards.
We requested comment on the potential option of a three-year
allowance from the proposed MY 2027 criteria pollutant standards for
engines installed in specialty vocational vehicles, including whether
and why the flexibility would be warranted and whether 5 percent of a
manufacturers engine production volume is an appropriate value for such
an interim provision. In addition, we requested comment on whether the
flexibility should be limited to specific vocational vehicle regulatory
subcategories and the engines used in them.
Several commenters provided perspectives on our request for comment
on providing an additional flexibility that would allow manufacturers
to certify up to five percent of their total production volume of 2027
through 2029 MY medium and heavy HDEs to the current Federal engine
provisions. Many environmental and state organizations opposed the
potential production volume allowance, while most manufacturers and one
supplier generally supported the potential allowance although they
suggested changes to the parameters included in the proposal.
Commenters opposing the production volume allowance had two primary
concerns. First, they stated that the production volume flexibility is
not needed because there is enough lead time between now and MY 2027 to
develop the technologies and overcome any packaging challenges. One
commenter further noted that the CARB
[[Page 4401]]
Omnibus standards would already be in effect in 15 percent of the
market. Second, commenters argued that the production volume allowance
would result in high NOX emissions and adverse health
effects, particularly in high-risk areas, which would undermine the
effectiveness of the rule to reduce emissions and protect public
health. One commenter noted that HHDEs last for many years before being
scrapped and that the production volume allowance, combined with other
flexibilities in the proposal, could result in significant emissions
impacts for many years to follow, which would create extreme difficulty
for California and other impacted states to achieve air quality goals.
Another commenter estimated that in MY 2027 through 2029, the
production volume allowance would result in 20,000 vehicles emitting
nearly 6 times more NOX on the FTP cycle than proposed
Option 1, and that these vehicles could represent 20-25 percent of the
total NOX emissions from MY 2027 through 2029 vehicles.
Still another commenter stated that the production volume allowance
would result in up to a 45 percent increase in NOX emissions
inventory for each applicable model year's production from a
manufacturer with products in a single useful life and power rating
category; the commenter noted that the emissions inventory impact could
be even greater if a manufacturer used the five percent allowance for
engines with longer useful life periods and higher power ratings. One
commenter opposing the production volume allowance stated that EPA
should not exempt any engines from complying with the adopted new
emission standards for any amount of time. Other commenters opposing
the production volume allowance stated that if EPA chose to finalize a
production allowance then emissions from those engines should be offset
with ABT emission credits to protect vulnerable impacted communities.
Finally, one commenter opposing the production volume allowance state
that if EPA chose to finalize the production allowance then the Agency
should provide strong technical justification for each engine category
subject to the provision.
Commenters generally supporting the production volume allowance
suggested several ways to further limit the flexibility, or suggested
additional flexibilities based on the CARB Omnibus program. For
instance, several engine manufacturers and their trade association
suggested limiting the provision to include only engines with low
annual miles traveled to minimize the emissions inventory impacts.
These commenters suggested limiting the allowance to engines with
greater than or equal to 525 hp or 510 hp in specific vehicle
applications, namely: Heavy-haul tractors and custom chassis motor
homes, concrete mixers, and emergency vehicles. Two engine
manufacturers further suggested the production volume allowance include
vehicles where aftertreatment is mounted off the frame rails, or that
EPA review and approve applications demonstrating severe packaging
constraints for low volume, highly specialized vocational applications.
Another engine manufacturer argued that manufacturers need to be able
to carry over some existing engines into MY 2027 and later for a few
years in order to adequately manage investments and prioritize ultra-
low NOX and ZEV technology adoption in the applications that
make the most sense. They further stated that EPA should consider
alternate credit program options that can be used to truly manage
investment and to prioritize appropriate applications by allowing
manufacturers to leverage credits to stage development programs. One
engine manufacturer and one supplier suggested EPA consider programs
similar to the CARB Omnibus' separate certification paths for `legacy
engines,' emergency vehicles, and low-volume high horsepower engines.
Additional details on comments received on the request for comment on a
potential production volume allowance are available in section 12.7 of
the Response to Comments.
After considering comments on the proposed production volume
allowance, we are finalizing an allowance in MY 2027 through 2029 for
manufacturers to certify up to five percent of their Heavy HDE U.S.-
directed production volume averaged over three model years (MY 2023
through 2025) as compliant with the standards and other requirements of
MY 2026 (i.e., the current, pre-MY 2027 engine provisions of 40 CFR
part 86, subpart A). As explained earlier in this Section IV.G, U.S.-
directed production volume excludes engines certified to different
state emission standards (e.g., would exclude engines certified to CARB
Omnibus standards if EPA grants the pending waiver request), and thus
would be a smaller total volume than all Heavy HDE engine production in
a given model year.424 425 By finalizing a production volume
allowance based on the average U.S.-directed production volume over
three model years (MY 2023 through 2025), rather than an allowance that
varies by production volume in each of the model years included in the
allowance period (MY 2027 through 2029), we are providing greater
certainty to manufacturers and other stakeholders regarding the number
of engines that could be produced under this allowance. Further, we
avoid the potential for economic conditions in any one year to unduly
influence the volume of engines that could be certified under this
allowance. Based on EPA certification data, we estimate that five
percent MY 2021 Heavy HDE would result in approximately 12,000 engines
per year permitted under this allowance.\426\
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\424\ See final part 1036, subpart H, and 40 CFR 1036.801.
\425\ EPA is reviewing a waiver request under CAA section 209(b)
from California for the Omnibus rule.
\426\ We note that there would be fewer engines eligible for
this allowance in the event we approve the pending waiver request
since our existing regulations provide that the production volume
allowance would exclude engines certified to state emission
standards that are different than the federal standards.
---------------------------------------------------------------------------
We are limiting the final production volume allowance to Heavy HDE,
rather than Heavy HDE and Medium HDE as proposed, because comments from
manufacturers generally pointed to Heavy HDE applications or otherwise
suggested limiting the allowance to larger engines (e.g., greater than
510 hp). After considering comments on the vehicle categories to
include in the production volume allowance, we are choosing not to
specify the vehicle categories for engines certified under this
production volume. Our rationale includes three main factors. First, we
are requiring manufacturers to use credits to certify engines under the
production volume allowance, which will inherently result in the
production of lower-emitting engines to generate the necessary credits.
We believe requiring emission credits to certify engines under the
production volume allowance better protects the expected emission
reductions from the final rule than limiting the production allowance
to specific vehicle categories. Our approach is consistent with some
commenters' recommendation to finalize a program that required the use
of emission credits to protect vulnerable impacted communities by
ensuring that lower-emitting engines are produced earlier to generate
the credits necessary to produce engines certified under this
allowance. Second, a variety of vehicle categories were identified in
comments as vehicle categories for which manufacturers may need
additional lead time and flexibility to redesign to accommodate the
technologies needed to meet the final emission standards. We expect
that the specific vehicle
[[Page 4402]]
category(ies) for which additional lead time and flexibility is of
interest will vary by manufacturer, and thus are choosing not to
specify vehicle categories to avoid competitive disruptions. Finally,
we are choosing not to limit the production volume allowance to
specific vehicle categories to simplify and streamline implementation;
the specific vehicle in which an engine will be installed is not always
known when an engine is produced, which would make implementing
restrictions on engines installed in specific vehicle categories
challenging for both EPA and manufacturers.
We continue to believe it is important to ensure that technology
turns over in a timely manner and that manufacturers do not continue
producing large numbers of higher-emitting pre-MY 2027 compliant
engines once the MY 2027 standards are in place. The combination of a
limited production volume (i.e., five percent of the average U.S.-
directed production volume over three model years, (MY 2023 through
2025, in MYs 2027 through 2029) and a requirement to use credits will
prevent the production of large numbers of these higher emitting
engines, while providing additional flexibility for manufacturers to
redesign engine product lines to accommodate the technologies needed to
meet the final emission standards.
For engines certified under the production volume allowance,
manufacturers would need to meet the standards and related requirements
that apply for model year 2026 engines under 40 CFR part 86, subpart A.
Engine families must be certified as separate engine families that
qualify for carryover certification, which means that the engine family
would still be properly represented by test data submitted in an
earlier model year.
Manufacturers would need to declare a NOX family
emission limit (FEL) that is at or below the standard specified in 40
CFR 86.007-11 and calculate negative credits by comparing the declared
NOX FEL to the FTP emission standard for model year 2027
engines. In addition, manufacturers would calculate negative credits
using a value for useful life of 650,000 miles to align with the credit
calculation for engines that will be generating credits under 40 CFR
part 1036 starting in model year 2027 (see Equation IV-I for credit
calculation). The inclusion of useful life and work produced over the
FTP in the calculation of credits addresses some commenters' concern
regarding the production of engines with higher power ratings and
longer useful life periods under the production volume allowance.
Manufacturers would need to demonstrate compliance with credit
accounting based on the same ABT reporting requirements that apply for
certified engines under 40 CFR part 1036.
See 40 CFR 1036.150(k) for additional details on the limited
production volume allowance in the final rule.
10. Zero Emission Vehicle NOX Emission Credits
After further consideration, including consideration of public
comments, EPA is not finalizing the proposed allowance for
manufacturers to generate NOX emissions credits from heavy-
duty zero emissions vehicles (ZEVs). Rather, the current 40 CFR 86.016-
1(d)(4), which specifies that heavy-duty ZEVs may not generate
NOX or PM emission credits, will continue to apply through
MY 2026, after which 40 CFR 1037.1 will apply. The final 40 CFR 1037.1
migrates without revisions the text of 40 CFR 86.016-1(d)(4), rather
than the revisions we proposed to allow manufacturers to generate
NOX emissions credits from ZEVs.427 428 In this
Section IV.G.10, we briefly describe the proposal to allow
manufacturers to generate NOX emissions credits from ZEVs;
the comments received on the proposal to allow ZEV NOX
credits; and EPA's response to those comments, which includes our
rationale for the approach to ZEV NOX credits in the final
rule.
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\427\ At the time of proposal, we referred to battery-electric
vehicles (BEVs) and fuel cell electric vehicles (FCEVs); in this
final rule we generally use the term zero emissions vehicles (ZEVs)
to collectively refer to both BEVs and FCEVs.
\428\ As proposed, we are consolidating certification
requirements for BEVs and FCEVs over 14,000 pounds GVWR in 40 CFR
part 1037 such that manufacturers of BEVs and FCEVs over 14,000
pounds GVWR would certify to meeting the emission standards and
requirements of part 1037, as provided in the current 40 CFR 1037.1.
The final 1037.1 migrates without revisions the text of 40 CFR
86.016-1(d)(4), rather than the revisions we proposed to allow
manufacturers to generate NOX emissions credits from BEVs
and FCEVs. See preamble Section III for additional details on the
migration of 40 CFR 86.016-1(d)(4) to 40 CFR 1037.1.
---------------------------------------------------------------------------
We proposed that if manufacturers met certain requirements, then
they could generate NOX emissions credits from battery-
electric vehicles, BEVs, and fuel cell electric vehicles, FCEVs; we
refer to BEVs and FCEVs collectively as zero emissions vehicles,
ZEVs.\429\ Under the proposal, manufacturers would calculate the value
of NOX emission credits generated from ZEVs using the same
equation provided for engine emission credits (see Equation IV-1 in
final preamble Section IV.G.2). To generate the inputs to the equation,
we proposed that manufacturers would submit test data at the time of
certification, which is consistent with requirements for CI and SI
engine manufacturers to generate NOX emissions credits. We
proposed that vehicle manufacturers, rather than powertrain
manufacturers, would generate vehicle credits for ZEVs since vehicle
manufacturers already certify ZEVs to GHG standards under 40 CFR part
1037. To ensure that ZEV NOX credits were calculated
accurately, and reflected the environmental and public health benefits
of vehicles with zero tailpipe emissions over their full useful life,
we proposed that in MY 2024 and beyond, ZEVs used to generate
NOX emission credits would need to meet certain battery and
fuel cell performance requirements over the useful life period (i.e.,
durability requirements).
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\429\ We also proposed to allow manufacturers to optionally test
the hybrid engine and powertrain together, rather than testing the
engine alone, to demonstrate the NOX emission performance
of hybrid electric vehicle (HEV) technologies; if the emissions
results of testing the hybrid engine and powertrain together showed
NOX emissions lower than the final standards, then
manufacturers could choose to participate in the NOX ABT
program; see preamble Section III.A for details on HEVs in the final
rule.
---------------------------------------------------------------------------
We requested comment on the general proposed approach of allowing
ZEVs to generate NOX credits, which could then be used in
the heavy-duty engine ABT program. We also requested comment on several
specific aspects of our proposal. See 87 FR 17558, March 28, 2022, for
additional discussion on the proposal to allow manufacturers to
generate NOX emissions credits from ZEVs if those vehicles
met the specified requirements.
Numerous commenters provided feedback on EPA's proposal to allow
manufacturers to generate NOX emissions credits from ZEVs.
The majority of commenters oppose allowing manufacturers to generate
NOX emissions credits from ZEVs. Several additional
commenters oppose ZEV NOX emissions credits unless there
were restrictions on the credits (e.g., shorter credit life, sunsetting
credit generation in 2026). Other commenters support allowing
manufacturers to generate NOX emissions credits from
electric vehicles. Arguments from each of these commenter groups are
summarized immediately below.
Commenters opposing NOX emissions credits for ZEVs
present several lines of argument, including the potential for: (1)
Substantial impacts on the emissions reductions expected from the
proposed rule, which could also result in disproportionate impacts in
disadvantaged communities already
[[Page 4403]]
overburdened with pollution; (2) a lack of improvements in conventional
engine technologies; and (3) ZEV NOX credits to result
higher emissions from internal combustion engines, rather than further
incentivizing additional ZEVs (further noting that other State and
Federal actions are providing more meaningful and less environmentally
costly HD ZEV incentives). Stakeholders opposing NOX
emissions credits from ZEVs were generally environmental or state
organizations, or suppliers of heavy-duty engine and vehicle
components.
In contrast, several commenters support allowing manufacturers to
generate these credits. Many of these commenters are heavy-duty engine
and vehicle manufacturers. Commenters supporting an allowance to
generate NOX emissions credits from ZEVs also provided
several lines of argument, including the potential for: (1) ZEVs to
help meet emissions reductions and air quality goals; (2) ZEV
NOX credits to be essential to the achievability of the
standards for some manufacturers; and (3) ZEV NOX credits to
allow manufacturers to manage investments across different products and
ultimately result in increased ZEV deployment. Each of these topic
areas is discussed further in section 12.5 of the Response to Comments
document.
Three considerations resulted in our decision not to finalize at
this time the allowance for manufacturers to generate NOX
emissions credits from heavy-duty ZEVs. First, the standards in the
final rule are technology-forcing, yet achievable for MY2027 and later
internal combustion engines without this flexibility. Second, since the
final standards are not based on projected utilization of ZEV
technology, and given that we believe there will be increased
penetration of ZEVs in the HD fleet by MY2027 and later, we are
concerned that allowing NOX emissions credits would result
in fewer emissions reductions than intended from this rule.\430\ For
example, by allowing manufacturers to generate ZEV NOX
credits, EPA would be allowing higher emissions (through engines using
credits to emit up to the FEL cap) in MY 2027 and later, without
requiring commensurate emissions reductions (through additional ZEVs
beyond those already entering the market without this rule), which
could be particularly impactful in communities already overburdened by
pollution. Third, we continue to believe that testing requirements to
ensure continued battery and fuel cell performance over the useful life
of a ZEV may be important to ensure the zero-emissions tailpipe
performance for which they are generating NOX credits;
however, after further consideration, including consideration of public
comments, we believe it is appropriate to take additional time to work
with industry and other stakeholders on any test procedures and other
specifications for ZEV battery and fuel cell performance over the
useful life period of the ZEV (see section 12.6 of the Response to
Comments document for additional detail on comments and EPA responses
to comments on the proposed ZEV testing and useful life and warranty
requirements).
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\430\ For example, the recently passed Inflation Reduction Act
(IRA) has many incentives for promoting zero-emission vehicles, see
Sections 13403 (Qualified Clean Vehicles), 13404 (Alternative Fuel
Refueling Property Credit), 60101 (Clean Heavy-Duty Vehicles), 60102
(Grants to Reduce Air Pollution at Ports), and 70002 (United States
Postal Service Clean Fleets) of H.R. 5376.
---------------------------------------------------------------------------
In section 12.6 of the Response to Comments document, we further
discuss each of these considerations in our decision not to finalize
the allowance for manufacturers to generate NOX emissions
credits from ZEVs. Additional detail on comments received and EPA
responses to comments, including comments on more specific aspects of
comments on the proposed allowance for ZEV NOX emissions
credits, such as testing, useful life, and warranty requirements for
ZEVs, are also available in section 12.6 of the Response to Comments
document. Our responses to comments on the proposed vehicle
certification for ZEVs are summarized in preamble Section III, with
additional detail in section 12.6.3 of the Response to Comments
document.
V. Program Costs
In Chapter 3 of the RIA, we differentiate between direct, indirect,
and operating costs when estimating the costs of the rule. ``Direct''
costs represent the direct manufacturing costs of the technologies we
expect to be used to comply with the final standards over the final
useful lives; these costs accrue to the manufacturer. In this section
we use those costs to estimate the year-over-year manufacturing costs
going forward from the first year of implementation. ``Indirect''
costs, i.e., research and development (R&D), administrative costs,
marketing, and other costs of running a company, are associated with
the application of the expected technologies and also accrue to the
manufacturer. Like direct costs, indirect costs are expected to
increase under the final standards, in part due to the useful life
provisions. Indirect costs are also expected to increase under the
final program due to the warranty provisions. We term the sum of these
direct and indirect costs ``technology costs'' or ``technology package
costs.'' They represent the costs incurred by manufacturers--i.e.,
regulated entities--to comply with the final program.\431\
``Operating'' costs represent the costs of using the technology in the
field. Operating costs include, for example, changes in diesel exhaust
fluid (DEF) consumption or fuel consumption. These costs accrue to the
owner/operator of MY 2027 and later heavy-duty vehicles.\432\ We
present total costs associated with the final program in Section V.C.
All costs are presented in 2017 dollars consistent with the proposed
cost analysis, unless noted otherwise.
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\431\ More precisely, these technology costs represent costs
that manufacturers are expected to attempt to recapture via new
vehicle sales. As such, profits are included in the indirect cost
calculation. Clearly, profits are not a ``cost'' of compliance--EPA
is not imposing new regulations to force manufacturers to make a
profit. However, profits are necessary for manufacturers in the
heavy-duty industry, a competitive for-profit industry, to sustain
their operations. As such, manufacturers are expected to make a
profit on the compliant vehicles they sell, and we include those
profits in estimating technology costs.
\432\ Importantly, the final standards, useful lives, and
warranty periods apply only to new, MY 2027 and later heavy-duty
vehicles. The legacy fleet is not subject to the new requirements
and, therefore, users of prior model year vehicles will not incur
the operating costs we estimate.
---------------------------------------------------------------------------
We requested comment on all aspects of the cost analysis. In
particular, we requested comment on our estimation of warranty and
research and development costs via use of scalars applied to indirect
cost contributors (see Section V.A.2) and our estimates of emission
repair cost impacts (see Section V.B.3). We also requested that
comments include supporting data and/or alternative approaches that we
could have considered when developing estimates for the final
rulemaking.
In response to our requests, we received many helpful comments,
although lack of data in conjunction with some comments made it
challenging to evaluate the changes suggested by the commenter. After
careful consideration of the comments we received, we have made several
changes to the final cost analysis relative to the proposal. Those
changes are summarized in Table V-1. Note that, throughout this
discussion of costs, we use the term regulatory class which defines
vehicles with similar emission standards (see Chapter 5.2.2 of the
RIA); we use the term regulatory class for consistency with our MOVES
model and its classification system so that our costs align with our
inventory estimates
[[Page 4404]]
and the associated benefits discussed in Sections VI, VII and VIII.
Table V-1--Major Changes to the Cost Analysis Since Proposal
----------------------------------------------------------------------------------------------------------------
Area of change Proposed analysis Final analysis
----------------------------------------------------------------------------------------------------------------
Warranty costs......................... Warranty contributions to Warranty costs are calculated using a
indirect costs were scaled starting point of $1,000 (2018
using the ratio of proposed dollars, $976 in 2017 dollars) per
provisions (miles/age) to the year of warranty coverage for a
baseline provisions. vehicle equipped with a heavy HDE;
warranty costs for other regulatory
classes were scaled by the ratio of
the direct manufacturing costs (DMC)
for the regulatory class to the DMC
of the heavy HDE regulatory class.
Warranty costs......................... Baseline warranty costs were Baseline warranty costs are estimated
estimated for the regulated assuming that a percentage of
warranty period only (i.e., the vehicles are purchased with extended
analysis assumed that no warranties.
vehicles were purchased with
extended warranties).
Emission repair costs.................. Repair costs used a cost per Repair costs use a 2021 study by the
mile curve derived from a Fleet American Transportation Research
Advantage Whitepaper with Institute (ATRI) in place of the
direct manufacturing cost (DMC) Fleet Advantage Whitepaper.
ratio scalars applied to
determine cost per mile values
for different regulatory
classes.
Fuel prices............................ Used AEO2018 fuel prices in 2017 Uses AEO2019 fuel prices for
dollars. consistency with the final rule
version of the MOVES model while
continuing with 2017 dollars.
Technology piece costs................. Exhaust aftertreatment system EAS costs have been updated and are
(EAS) costs were based on an based on FEV teardowns as described
ICCT methodology with updates in RIA Chapter 3.
by EPA.
----------------------------------------------------------------------------------------------------------------
A. Technology Package Costs
Commenters' primary comment with respect to our proposed technology
package costs dealt with the need to replace the emission control
system due to the combination of the low NOX standards with
the long warranty and useful life provisions under proposed Option 1.
Another comment with respect to our proposed technology package costs
dealt with the estimated warranty costs, including both the methodology
used and the magnitude of the cost estimated by EPA. As explained in
Sections III and IV, the final program neither imposes numeric
NOX standards as stringent as, nor does the final rule for
heavy HDE contain warranty and useful life provisions as long as,
proposed Option 1. We address these comments in more detail in section
18 of the RTC. EPA considers the concerns raised in first of these
comments to be obviated by the final emission standards and regulatory
useful life values, in light of which we foresee no need for a routine
replacement of the entire emission control system to maintain in-use
compliance as suggested by some commenters. Regarding the second, as
discussed in more detail in Section V.A.2 and section 18 of the RTC,
EPA has updated the warranty cost methodology, including based on
information submitted by commenters, and this has resulted in different
costs associated with warranty.
Individual technology piece costs are presented in Chapter 3 of the
RIA. The direct manufacturing costs (DMC) presented in RIA Chapter 3
use a different dollar basis than the cost analysis, and as such, the
DMC values presented here have been adjusted to 2017 dollars. Following
the first year of implementation, the costs also account for a learning
effect to represent the cost reductions expected to occur via the
``learning by doing'' phenomenon.\433\ This provides a year-over-year
cost for each technology package--where a technology package consists
of the entire emission-control system--as it is applied to new engine
sales. We then apply industry standard ``retail price equivalent''
(RPE) markup factors, with adjustments discussed in the rest of this
section, to estimate indirect costs associated with each technology
package. Both the learning effects applied to direct costs and the
application of markup factors to estimate indirect costs are consistent
with the cost estimation approaches used in EPA's past transportation-
related regulatory programs. The sum of the direct and indirect costs
represents our estimate of technology costs per vehicle on a year-over-
year basis. These technology costs multiplied by estimated sales then
represent the total technology costs associated with the final program.
---------------------------------------------------------------------------
\433\ The ``learning by doing'' phenomenon is the process by
which the cost to manufacture a good decreases as more of that good
is produced, as producers of the good learn from their experience.
---------------------------------------------------------------------------
This cost calculation approach presumes that the expected
technologies will be purchased by original equipment manufacturers
(OEMs) from their suppliers. So, while the DMC estimates include the
indirect costs and profits incurred by the supplier, the indirect cost
markups we apply cover the indirect costs incurred by OEMs to
incorporate the new technologies into their vehicles and to cover
profit margins typical of the heavy-duty truck industry. We discuss the
indirect costs in more detail in Section V.A.2.
1. Direct Manufacturing Costs
To produce a unit of output, manufacturers incur direct and
indirect costs. Direct costs include cost of materials and labor costs
to manufacture that unit. Indirect costs are discussed in the following
section. The direct manufacturing costs presented here include
individual technology costs for emission-related engine components and
exhaust aftertreatment systems (EAS).
Notably, for this analysis we include not only the marginal
increased costs associated with the standards, but also the emission
control system costs for the baseline, or no action, case.\434\
Throughout this discussion, we refer to baseline case costs, or
baseline costs, which reflect our cost estimate of emission-related
engine systems and the exhaust aftertreatment system absent impacts of
this final rule. This inclusion of baseline system costs contrasts with
EPA's approach in recent greenhouse gas rules or the light-duty Tier 3
criteria pollutant rule where we estimated costs relative to a baseline
case, which obviated the need to estimate baseline costs. We have
included baseline costs in this analysis because the new emissions
warranty and regulatory useful life provisions are expected to have
some impact on not only the new technology added to comply with the
final standards, but also on emission control technologies already
developed and in use. The new warranty and useful life provisions will
increase costs not only for the new technology added in response to the
new standards, but also for the technology already in place
[[Page 4405]]
(to which the new technology is added) because the new warranty and
useful life provisions will apply to the entire emission-control
system, not just the new technology added in response to the new
standards. The baseline direct manufacturing costs detailed in this
section are intended to reflect that portion of baseline case engine
hardware and aftertreatment systems for which new indirect costs will
be incurred due to the new warranty and useful life provisions, even
apart from changes in the level of emission standards.
---------------------------------------------------------------------------
\434\ For this cost analysis, the baseline, or no action, case
consists of MY 2019 engines and emission control systems. See also
Section VI for more information about the emission inventory
baseline and how that baseline is characterized.
---------------------------------------------------------------------------
As done in the NPRM, we have estimated the baseline engine costs
based on studies done by the International Council on Clean
Transportation (ICCT), as discussed in more detail in Chapter 7 of the
RIA. As discussed there, the baseline engine costs consist of
turbocharging, fuel system, exhaust gas recirculation, etc. These costs
represent those for technologies that will be subject to new, longer
warranty and useful life provisions under this final rule. For costs
associated with the action case, we have used FEV-conducted teardown-
based costs as presented in Chapter 3 of the RIA for newly added
cylinder deactivation systems,\435\ and for the exhaust aftertreatment
system (EAS) costs.\436\ The direct manufacturing costs for the
baseline engine+aftertreatment and for the final program are shown for
diesel engines in Table V-2, gasoline engines in Table V-3 and CNG
engines in Table V-4. Costs are shown for regulatory classes included
in the cost analysis and follow the categorization approach used in our
MOVES model. Please refer to Chapter 6 of the RIA for a description of
the regulatory classes and why the tables that follow include or do not
include each regulatory class. In short, where MOVES has regulatory
class populations and associated emission inventories, our cost
analysis estimates costs. Note also that, throughout this section, we
use several acronyms, including heavy-duty engine (HDE), exhaust gas
recirculation (EGR), exhaust aftertreatment system (EAS), and
compressed natural gas (CNG).
---------------------------------------------------------------------------
\435\ Mamidanna, S. 2021. Heavy-Duty Engine Valvetrain
Technology Cost Assessment. U.S. EPA Contract with FEV North
America, Inc., Contract No. 68HERC19D0008, Task Order No.
68HERH20F0041.Submitted to the Docket with the proposal.
\436\ Mamidanna, S. 2021. Heavy-Duty Vehicles Aftertreatment
Systems Cost Assessment. Submitted to the Docket with the proposal.
Table V-2--Diesel Technology and Package Direct Manufacturing Costs per Engine by Regulatory Class for the
Baseline and Final Program, MY2027, 2017 Dollars
----------------------------------------------------------------------------------------------------------------
Final program
MOVES regulatory class Technology Baseline (MY2027 increment
to baseline)
----------------------------------------------------------------------------------------------------------------
Light HDE.................................... Package........................ 3,699 1,957
Engine hardware................ 1,097 0
Closed crankcase............... 18 37
Cylinder deactivation.......... 0 196
EAS............................ 2,585 1,724
Medium HDE................................... Package........................ 3,808 1,817
Engine hardware................ 1,254 0
Closed crankcase............... 18 37
Cylinder deactivation.......... 0 147
EAS............................ 2,536 1,634
Heavy HDE.................................... Package........................ 5,816 2,316
Engine hardware................ 2,037 0
Closed crankcase............... 18 37
Cylinder deactivation.......... 0 206
EAS............................ 3,761 2,074
Urban bus.................................... Package........................ 3,884 1,850
Engine hardware................ 1,254 0
Closed crankcase............... 18 37
Cylinder deactivation.......... 0 147
EAS............................ 2,613 1,666
----------------------------------------------------------------------------------------------------------------
Table V-3--Gasoline Technology and Package Direct Manufacturing Costs per Engine by Regulatory Class for the
Baseline and Final Program, MY2027, 2017 Dollars
----------------------------------------------------------------------------------------------------------------
Final program
MOVES regulatory class Technology Baseline (MY2027 increment
to baseline)
----------------------------------------------------------------------------------------------------------------
Light HDE.................................... Package........................ 2,681 688
Engine hardware................ 522 0
Aftertreatment................. 2,158 664
ORVR........................... 0 24
Medium HDE................................... Package........................ 2,681 688
Engine hardware................ 522 0
Aftertreatment................. 2,158 664
ORVR........................... 0 24
Heavy HDE.................................... Package........................ 2,681 688
Engine hardware................ 522 0
Aftertreatment................. 2,158 664
ORVR........................... 0 24
----------------------------------------------------------------------------------------------------------------
[[Page 4406]]
Table V-4--CNG Technology and Package Direct Manufacturing Costs per Engine by Regulatory Class, for the
Baseline and Final Program, MY2027, 2017 Dollars
----------------------------------------------------------------------------------------------------------------
Final standards
MOVES regulatory class Technology Baseline (MY2027 increment
to baseline)
----------------------------------------------------------------------------------------------------------------
Heavy HDE.................................... Package........................ 8,585 25
Engine hardware................ 896 0
Aftertreatment................. 7,689 25
Urban bus.................................... Package........................ 6,438 19
Engine hardware................ 672 0
Aftertreatment................. 5,766 19
----------------------------------------------------------------------------------------------------------------
The direct costs are then adjusted to account for learning effects
going forward from the first year of implementation. We describe in
detail in Chapter 7 of the RIA the approach used to apply learning
effects in this analysis. Learning effects were applied on a technology
package cost basis, and MOVES-projected sales volumes were used to
determine first-year sales and cumulative sales. The resultant direct
manufacturing costs and how those costs decrease over time are
presented in Section V.A.3.
2. Indirect Costs
The indirect costs presented here are all the costs estimated to be
incurred by manufacturers of new heavy-duty engines and vehicles
associated with producing the unit of output that are not direct costs.
For example, they may be related to production (such as research and
development (R&D)), corporate operations (such as salaries, pensions,
and health care costs for corporate staff), or selling (such as
transportation, dealer support, and marketing). Indirect costs are
generally recovered by allocating a share of the indirect costs to each
unit of good sold. Although direct costs can be allocated to each unit
of good sold, it is more challenging to account for indirect costs
allocated to a unit of goods sold. To ensure that regulatory analyses
capture the changes in indirect costs, markup factors (which relate
total indirect costs to total direct costs) have been developed and
used by EPA and other stakeholders. These factors are often referred to
as retail price equivalent (RPE) multipliers. RPE multipliers provide,
at an aggregate level, the relative shares of revenues, where:
Revenue = Direct Costs + Indirect Costs
Revenue/Direct Costs = 1 + Indirect Costs/Direct Costs = Retail Price
Equivalent (RPE)
Resulting in:
Indirect Costs = Direct Costs x (RPE-1)
If the relationship between revenues and direct costs (i.e., RPE)
can be shown to equal an average value over time, then an estimate of
direct costs can be multiplied by that average value to estimate
revenues, or total costs. Further, that difference between estimated
revenues, or total costs, and estimated direct costs can be taken as
the indirect costs. EPA has frequently used these multipliers \437\ to
predict the resultant impact on costs associated with manufacturers'
responses to regulatory requirements and we are using that approach in
this analysis to account for most of the indirect cost contributions.
The exception is the warranty cost as described in this section.
---------------------------------------------------------------------------
\437\ See 75 FR 25324, 76 FR 57106, 77 FR 62624, 79 FR 23414, 81
FR 73478, 86 FR 74434.
---------------------------------------------------------------------------
The cost analysis estimates indirect costs by applying the RPE
markup factor used in past rulemakings (such as those setting
greenhouse gas standards for heavy-duty trucks).\438\ The markup
factors are based on financial filings with the Securities and Exchange
Commission for several engine and engine/truck manufacturers in the
heavy-duty industry.\439\ The RPE factors for the HD truck industry are
shown in Table V-5. Also shown in Table V-5 are the RPE factors for
light-duty vehicle manufacturers.\440\
---------------------------------------------------------------------------
\438\ 76 FR 57106; 81 FR 73478.
\439\ Heavy Duty Truck Retail Price Equivalent and Indirect Cost
Multipliers, Draft Report, July 2010.
\440\ Rogozhin, A., et al., Using indirect cost multipliers to
estimate the total cost of adding new technology in the automobile
industry. International Journal of Production Economics (2009),
doi:10.1016/j.ijpe.2009.11.031.
Table V-5--Retail Price Equivalent Factors in the Heavy-Duty and Light-
Duty Industries
------------------------------------------------------------------------
HD truck LD vehicle
Cost contributor industry industry
------------------------------------------------------------------------
Direct manufacturing cost............... 1.00 1.00
Warranty................................ 0.03 0.03
R&D..................................... 0.05 0.05
Other (admin, retirement, health, etc.). 0.29 0.36
Profit (cost of capital)................ 0.05 0.06
RPE..................................... 1.42 1.50
------------------------------------------------------------------------
For this analysis, EPA based indirect cost estimates for diesel and
CNG regulatory classes on the HD Truck Industry RPE values shown in
Table V-5.\441\ For gasoline regulatory classes, we used the LD Vehicle
Industry values shown in Table V-5 since they more closely represent
the cost structure of manufacturers in that industry--Ford, General
Motors, and Stellantis.
---------------------------------------------------------------------------
\441\ Note that the report used the term ``HD Truck'' while EPA
generally uses the term ``HD vehicle;'' they are equivalent when
referring to this report.
---------------------------------------------------------------------------
Of the cost contributors listed in Table V-5, Warranty and R&D are
the elements of indirect costs that the final rule requirements are
expected to impact. As discussed in Section IV of this preamble, EPA is
lengthening the required warranty period, which we expect to increase
the contribution of warranty costs to indirect costs. EPA is also
tightening the numeric standards and extending the regulatory useful
life,
[[Page 4407]]
which we expect to result in increased R&D expenses as compliant
systems are developed. All other indirect cost elements--those
encapsulated by the ``Other'' category, including General and
Administrative Costs, Retirement Costs, Healthcare Costs, and other
overhead costs--as well as Profits, are expected to scale according to
their historical levels of contribution.
As mentioned, Warranty and R&D are the elements of indirect costs
that are expected to be impacted. Warranty expenses are the costs that
a business expects to or has already incurred for the repair or
replacement of goods that it has sold. The total amount of warranty
expense is limited by the warranty period that a business typically
allows. After the warranty period for a product has expired, a business
no longer incurs a warranty liability; thus, a longer warranty period
results in a longer period of liability for a product. At the time of
sale, a warranty liability account is adjusted to reflect the expected
costs of any potential future warranty claims. If and when warranty
claims are made by customers, the warranty liability account is debited
and a warranty claims account is credited to cover warranty claim
expenses.\442\
---------------------------------------------------------------------------
\442\ Warranty expense is recognized in the same period as the
sales for the products that were sold, if it is probable that an
expense will be incurred and the company can estimate the amount of
the expense. For more discussion of this topic, see the supporting
material in this docket, AccountingTools.com, December 24, 2020,
accessed January 28, 2021.
---------------------------------------------------------------------------
In the proposed analysis, to address the expected increased
indirect cost contributions associated with warranty (increased funding
of the warranty liability account) due to the proposed longer warranty
requirements, we applied scaling factors commensurate with the changes
in proposed Option 1 or Option 2 to the number of miles included in the
warranty period (i.e., VMT-based scaling factors). Industry commenters
took exception to this approach, arguing that it resulted in
underestimated costs associated with warranty. To support their
comments, one commenter submitted data that showed costs associated
with actual warranty claims for roughly 250,000 heavy heavy-duty
vehicles. The following figure includes the chart from their comments,
which are also in the public docket for this rule.
[GRAPHIC] [TIFF OMITTED] TR24JA23.002
Figure V-1 Warranty Costs Submitted as Part of the Comments From An
Industry Association; See EPA-HQ-OAR-2019-0055-1203-A1, Page 151
EPA considers this comment and supporting information to be
persuasive, not only because it represents data, but also because it
represents data from three manufacturers and over 250,000 vehicles;
thus, we switched from a VMT-based scaling approach to a years-based
approach to better take into account this information. However, the
data are for heavy HDE, so it is not possible to determine an
appropriate cost per year for light or medium HDE from the data
directly. Also, the data represent actual warranty claims without any
mention of the warranty claims rate (i.e., the share of engines sold
that are making the warranty claims represented in the data). This
latter issue makes it difficult to determine the costs that might be
imposed on all new engines sold to cover the future warranty claims for
the relatively smaller fraction of engines that incur warranty repair.
In other words, if all heavy HDE purchases are helping to fund a
warranty liability account, it is unclear if the $1,000 per year per
engine is the right amount or if $1,000 per year is needed on only that
percent of engines that will incur warranty repair. In the end,
warranty costs imposed on new engine sales should be largely recouped
by purchasers of those engines in the form of reduced emission repair
expenses. EPA believes it is unlikely that a manufacturer would use
their warranty program as a profit generator under the $1,000 per
engine approach, especially in a market as competitive as the HD engine
and vehicle industry. The possibility exists that the costs associated
with the longer warranty
[[Page 4408]]
coverage required by this rule will (1) converge towards those of the
better performing OEMs; and (2) drop over time via something analogous
to the learning by doing phenomenon described earlier. If true, we have
probably overestimated the costs estimated here as attributable to this
rule.
Thus, after careful consideration of these comments regarding
warranty, and the engineering judgement of EPA subject matter experts,
we revised our approach to estimating warranty costs, and for the final
rule we have estimated warranty costs assuming a cost of $1,000 (2018
dollars or $977 in 2017 dollars) per estimated number of years of
warranty coverage for a heavy heavy-duty diesel engine or heavy-duty
vehicle equipped with such an engine. For other regulatory (engine)
classes, we have scaled that value by the ratio of their estimated
baseline emission-control system direct cost to the estimated emission-
control system direct cost of the baseline heavy heavy-duty diesel
engine. We use the baseline heavy heavy-duty diesel engine direct cost
here because it should be consistent with the data behind the $1,000
per year value. The resulting emission-related warranty costs per year
for a MY 2027 HD engine are as shown in Table V-6.
Table V-6--Warranty Costs per Year
[2017 Dollars] \a\
----------------------------------------------------------------------------------------------------------------
MOVES regulatory class Scaling approach Diesel Gasoline CNG
----------------------------------------------------------------------------------------------------------------
Light HDE............................... Base Light HDE DMC/Base Diesel 621 450 ...........
Heavy HDE DMC.
Medium HDE.............................. Base Medium HDE DMC/Base Diesel 639 449 ...........
Heavy HDE DMC.
Heavy HDE............................... Base Heavy HDE DMC/Base Diesel 977 448 1,442
Heavy HDE DMC.
Urban bus............................... Base Urban bus DMC/Base Diesel 652 ........... 1,081
Heavy HDE DMC.
----------------------------------------------------------------------------------------------------------------
\a\ The Base Diesel HDE DMC would be the $5,816 value shown in Table V-2.
As noted, we have used the estimated number of years of warranty
coverage, not the regulated number of years. In other words, a long-
haul tractor accumulating over 100,000 miles per year will reach any
regulated warranty mileage prior to a refuse truck accumulating under
40,000 miles per year, assuming both are in the same regulatory class
and, therefore, have the same warranty provisions. In all cases, we
estimate the number of years of warranty coverage by determining the
minimum number of years to reach either the number of years, the number
of miles, or the number of hours of operation covered by the EPA
emissions-related warranty. We provide more detail on this in Chapter 7
of the final RIA.
Lastly, with respect to warranty, we have estimated that many of
the regulated products are sold today with a warranty period longer
than the EPA required emissions-related warranty period. In the
proposal, we calculated baseline warranty costs only for the required
warranty periods. In the final analysis, we calculate baseline warranty
costs based on the warranty periods for which engines are actually
sold. For diesel and CNG heavy HDE, we assume all are sold with
warranties covering 250,000 miles, and for diesel and CNG medium HDE,
we assume half are sold with warranties covering 150,000 miles. For all
other engines and associated fuel types, we have not estimated any use
of extended warranties in the baseline.
We use these annual warranty costs for both the baseline and the
final standards despite the addition of new technology associated with
this final rule. We believe this is reasonable for two reasons: (1) The
source data included several years of data during which there must have
been new technology introductions, yet annual costs appear to have
remained generally steady; and, (2) the R&D we expect to be done,
discussed next, is expected to improve overall durability, which should
serve to help maintain historical annual costs.
For R&D, we have maintained the approach used in the proposal,
although it is applied using the final useful life provisions. For
example, for R&D on a Class 8 truck, the final standards would extend
regulatory useful life from 10 years, 22,000 hours, or 435,000 miles,
to 11 years, 32,000 hours, or 650,000 miles. We have applied a scaling
factor of 1.49 (650/435) to the 0.05 R&D contribution factor for MYs
2027 and later. We apply this same methodology to estimating R&D for
other vehicle categories. We estimate that once the development efforts
into longer useful life are complete, increased expenditures will
return to their normal levels of contribution. Therefore, we have
implemented R&D scalars for three years (2027 through 2029). In MY 2030
and later, the R&D scaling factors are no longer applied.
The VMT-based scaling factors applied to R&D cost contributors used
in our cost analysis of final standards are shown in Table V-7 for
diesel and CNG regulatory classes and in Table V-8 for gasoline
regulatory classes.
Table V-7--Scaling Factors Applied to RPE Contribution Factors To Reflect Changes in Their Contributions, Diesel
& CNG Regulatory Classes
----------------------------------------------------------------------------------------------------------------
R&D scalars
Scenario MOVES regulatory class ----------------------------
MY2027-2029 MY2030+
----------------------------------------------------------------------------------------------------------------
Baseline....................................... Light HDE......................... 1.00 1.00
Medium HDE........................ 1.00 1.00
Heavy HDE......................... 1.00 1.00
Urban Bus......................... 1.00 1.00
Final Program.................................. Light HDE......................... 2.45 1.00
Medium HDE........................ 1.89 1.00
Heavy HDE......................... 1.49 1.00
Urban Bus......................... 1.49 1.00
----------------------------------------------------------------------------------------------------------------
[[Page 4409]]
Table V-8--Scaling Factors Applied to RPE Contribution Factors To Reflect Changes in Their Contributions,
Gasoline Regulatory Classes
----------------------------------------------------------------------------------------------------------------
R&D scalars
Scenario MOVES regulatory class ----------------------------
MY2027-2029 MY2030+
----------------------------------------------------------------------------------------------------------------
Baseline....................................... Light HDE......................... 1.00 1.00
Medium HDE........................ 1.00 1.00
Heavy HDE......................... 1.00 1.00
Final Program.................................. Light HDE......................... 1.82 1.00
Medium HDE........................ 1.82 1.00
Heavy HDE......................... 1.82 1.00
----------------------------------------------------------------------------------------------------------------
Lastly, as mentioned in Section V.A.1, the markups for estimating
indirect costs are applied to our estimates of the absolute direct
manufacturing costs for emission-control technology shown in Table V-2,
Table V-3 and Table V-4, not just the incremental costs associated with
the final program (i.e., the Baseline + Final costs). Table V-9
provides an illustrative example using a baseline technology cost of
$5000, a final incremental cost of $1000, and an indirect cost R&D
contribution of 0.05 with a simple scalar of 1.5 associated with a
longer useful life period. In this case, the costs could be calculated
according to two approaches, as shown in Table V-9. By including the
baseline costs, we are estimating new R&D costs in the final standards,
as illustrated by the example where including baseline costs results in
R&D costs of $450 while excluding baseline costs results in R&D costs
of $75.
Table V-9--Simplified Hypothetical Example of Indirect R&D Costs
Calculated on An Incremental vs. Absolute Technology Package Cost
[Values are not from the analysis and are for presentation only]
------------------------------------------------------------------------
Using incremental
costs only Using absolute costs
------------------------------------------------------------------------
Baseline direct $5,000.............. $5,000.
manufacturing cost (DMC).
Direct Manufacturing Cost $1,000.............. $5,000 + $1,000 =
(DMC). $6,000.
Indirect R&D Costs.......... $1,000 x 0.05 x 1.5 $6,000 x 0.05 x 1.5
= $75. = $450.
Incremental DMC + R&D....... $1,000 + $75 = $6,000 + $450-$5,000
$1,075. = $1,450.
------------------------------------------------------------------------
3. Technology Costs per Vehicle
The following tables present the technology costs estimated for the
final program on a per-vehicle basis for MY 2027. Reflected in these
tables are learning effects on direct manufacturing costs and scaling
effects associated with final program requirements. The sum is also
shown and reflects the direct plus indirect cost per vehicle in the
specific model year. Note that the indirect costs shown include
warranty, R&D, ``other,'' and profit, the latter two which scale with
direct costs via the indirect cost contribution factor. While direct
costs do not change across the different vehicle types (i.e., long-haul
versus short-haul combination), the indirect costs do vary because
differing miles driven and operating hours between types of vehicles
result in different warranty and useful life estimates in actual use.
These differences impact the estimated warranty and R&D costs.
We show costs per vehicle here, but it is important to note that
these are costs and not prices. We are not estimating how manufacturers
might price their products. Manufacturers may pass costs along to
purchasers via price increases in a manner consistent with what we show
here. However, manufacturers may also price certain products higher
than what we show while pricing others lower--the higher-priced
products thereby subsidizing the lower-priced products. This is true in
any market, not just the heavy-duty highway industry. This may be
especially true with respect to the indirect costs we have estimated
because, for example, R&D done to improve emission durability can
readily transfer across different engines whereas hardware added to an
engine is uniquely tied to that engine.
Importantly, we present costs here for MY2027 vehicles, but these
costs continue for every model year going forward from there.
Consistent with the learning impacts described in section V.A.2, the
costs per vehicle decrease slightly over time, but only the increased
R&D costs are expected to decrease significantly. Increased R&D is
estimated to occur for three years following and including MY2027
(i.e., MY2027-29), after which time its contribution to indirect costs
returns to lower values as shown in Table V.4.
Table V-10--MY2027 Diesel Light HDE Technology Costs per Vehicle Associated With the Final Program, 2017 Dollars
----------------------------------------------------------------------------------------------------------------
Direct costs Indirect costs Costs per vehicle
----------------------------------------------------------------------------------------------------------------
FRM Baseline
----------------------------------------------------------------------------------------------------------------
Long-Haul Single Unit Trucks............................. 3,699 2,332 6,031
Other Buses.............................................. 3,699 2,263 5,962
School Buses............................................. 3,699 3,829 7,528
Short-Haul Single Unit Trucks............................ 3,699 2,851 6,550
Transit Buses............................................ 3,699 2,263 5,962
----------------------------------------------------------------------------------------------------------------
[[Page 4410]]
FRM Baseline + Final Program
----------------------------------------------------------------------------------------------------------------
Long-Haul Single Unit Trucks............................. 5,656 6,353 12,009
Other Buses.............................................. 5,656 6,064 11,720
School Buses............................................. 5,656 8,830 14,485
Short-Haul Single Unit Trucks............................ 5,656 8,530 14,186
Transit Buses............................................ 5,656 6,064 11,720
----------------------------------------------------------------------------------------------------------------
Increased Cost of the Final Program
----------------------------------------------------------------------------------------------------------------
Long-Haul Single Unit Trucks............................. 1,957 4,021 5,978
Other Buses.............................................. 1,957 3,800 5,757
School Buses............................................. 1,957 5,001 6,957
Short-Haul Single Unit Trucks............................ 1,957 5,680 7,636
Transit Buses............................................ 1,957 3,800 5,757
----------------------------------------------------------------------------------------------------------------
Table V-11--MY2027 Diesel Medium HDE Technology Costs per Vehicle Associated With the Final Program, 2017
Dollars
----------------------------------------------------------------------------------------------------------------
Direct costs Indirect costs Costs per vehicle
----------------------------------------------------------------------------------------------------------------
FRM Baseline
----------------------------------------------------------------------------------------------------------------
Long-Haul Single Unit Trucks............................. 3,808 3,774 7,582
Motor Homes.............................................. 3,808 4,682 8,490
Other Buses.............................................. 3,808 3,597 7,404
Refuse Trucks............................................ 3,808 4,217 8,025
School Buses............................................. 3,808 4,682 8,490
Short-Haul Combination Trucks............................ 3,808 2,595 6,402
Short-Haul Single Unit Trucks............................ 3,808 4,682 8,490
Transit Buses............................................ 3,808 3,597 7,404
----------------------------------------------------------------------------------------------------------------
FRM Baseline + Final Program
----------------------------------------------------------------------------------------------------------------
Long-Haul Single Unit Trucks............................. 5,625 7,572 13,197
Motor Homes.............................................. 5,625 8,839 14,464
Other Buses.............................................. 5,625 7,175 12,799
Refuse Trucks............................................ 5,625 8,564 14,189
School Buses............................................. 5,625 8,839 14,464
Short-Haul Combination Trucks............................ 5,625 4,930 10,555
Short-Haul Single Unit Trucks............................ 5,625 8,839 14,464
Transit Buses............................................ 5,625 7,175 12,799
----------------------------------------------------------------------------------------------------------------
Increased Cost of the Final Program
----------------------------------------------------------------------------------------------------------------
Long-Haul Single Unit Trucks............................. 1,817 3,798 5,615
Motor Homes.............................................. 1,817 4,157 5,974
Other Buses.............................................. 1,817 3,578 5,395
Refuse Trucks............................................ 1,817 4,347 6,164
School Buses............................................. 1,817 4,157 5,974
Short-Haul Combination Trucks............................ 1,817 2,335 4,153
Short-Haul Single Unit Trucks............................ 1,817 4,157 5,974
Transit Buses............................................ 1,817 3,578 5,395
----------------------------------------------------------------------------------------------------------------
Table V-12--MY2027 Diesel Heavy HDE Technology Costs per Vehicle Associated With the Final Program, 2017 Dollars
----------------------------------------------------------------------------------------------------------------
Direct costs Indirect costs Costs per vehicle
----------------------------------------------------------------------------------------------------------------
FRM Baseline
----------------------------------------------------------------------------------------------------------------
Long-Haul Combination Trucks............................. 5,816 4,025 9,841
Long-Haul Single Unit Trucks............................. 5,816 7,151 12,967
Motor Homes.............................................. 5,816 7,151 12,967
Other Buses.............................................. 5,816 7,151 12,967
Refuse Trucks............................................ 5,816 7,151 12,967
School Buses............................................. 5,816 7,151 12,967
Short-Haul Combination Trucks............................ 5,816 5,658 11,473
[[Page 4411]]
Short-Haul Single Unit Trucks............................ 5,816 7,151 12,967
----------------------------------------------------------------------------------------------------------------
FRM Baseline + Final Program
----------------------------------------------------------------------------------------------------------------
Long-Haul Combination Trucks............................. 8,132 6,535 14,667
Long-Haul Single Unit Trucks............................. 8,132 13,139 21,271
Motor Homes.............................................. 8,132 13,139 21,271
Other Buses.............................................. 8,132 13,139 21,271
Refuse Trucks............................................ 8,132 13,139 21,271
School Buses............................................. 8,132 13,139 21,271
Short-Haul Combination Trucks............................ 8,132 9,474 17,606
Short-Haul Single Unit Trucks............................ 8,132 13,139 21,271
----------------------------------------------------------------------------------------------------------------
Increased Cost of the Final Program
----------------------------------------------------------------------------------------------------------------
Long-Haul Combination Trucks............................. 2,316 2,510 4,827
Long-Haul Single Unit Trucks............................. 2,316 5,988 8,304
Motor Homes.............................................. 2,316 5,988 8,304
Other Buses.............................................. 2,316 5,988 8,304
Refuse Trucks............................................ 2,316 5,988 8,304
School Buses............................................. 2,316 5,988 8,304
Short-Haul Combination Trucks............................ 2,316 3,816 6,132
Short-Haul Single Unit Trucks............................ 2,316 5,988 8,304
----------------------------------------------------------------------------------------------------------------
Table V-13--MY2027 Diesel Urban Bus Technology Costs per Vehicle Associated With the Final Program, 2017 Dollars
----------------------------------------------------------------------------------------------------------------
Direct costs Indirect costs Costs per vehicle
----------------------------------------------------------------------------------------------------------------
FRM Baseline............................................. 3,884 3,238 7,122
FRM Baseline + Final Program............................. 5,734 8,901 14,635
Increased Cost of the Final Program...................... 1,850 5,663 7,512
----------------------------------------------------------------------------------------------------------------
Table V-14--MY2027 Gasoline HDE Technology Costs per Vehicle Associated With the Final Program, 2017 Dollars
----------------------------------------------------------------------------------------------------------------
Direct costs Indirect costs Costs per vehicle
----------------------------------------------------------------------------------------------------------------
FRM Baseline
----------------------------------------------------------------------------------------------------------------
Long-Haul Single Unit Trucks............................. 2,681 1,905 4,585
Motor Homes.............................................. 2,681 3,511 6,192
Other Buses.............................................. 2,681 1,855 4,535
School Buses............................................. 2,681 2,989 5,670
Short-Haul Single Unit Trucks............................ 2,681 2,280 4,961
Transit Buses............................................ 2,681 1,855 4,535
----------------------------------------------------------------------------------------------------------------
FRM Baseline + Final Program
----------------------------------------------------------------------------------------------------------------
Long-Haul Single Unit Trucks............................. 3,369 3,784 7,153
Motor Homes.............................................. 3,369 6,223 9,592
Other Buses.............................................. 3,369 3,624 6,993
School Buses............................................. 3,369 6,223 9,592
Short-Haul Single Unit Trucks............................ 3,369 4,986 8,355
Transit Buses............................................ 3,369 3,624 6,993
----------------------------------------------------------------------------------------------------------------
Increased Cost of the Final Program
----------------------------------------------------------------------------------------------------------------
Long-Haul Single Unit Trucks............................. 688 1,880 2,568
Motor Homes.............................................. 688 2,712 3,401
Other Buses.............................................. 688 1,770 2,458
School Buses............................................. 688 3,234 3,923
Short-Haul Single Unit Trucks............................ 688 2,706 3,394
Transit Buses............................................ 688 1,770 2,458
----------------------------------------------------------------------------------------------------------------
[[Page 4412]]
Table V-15--MY2027 CNG Heavy HDE Technology Costs per Vehicle Associated With the Final Program, 2017 Dollars
----------------------------------------------------------------------------------------------------------------
Direct costs Indirect costs Costs per vehicle
----------------------------------------------------------------------------------------------------------------
FRM Baseline
----------------------------------------------------------------------------------------------------------------
Long-Haul Single Unit Trucks............................. 8,585 10,556 19,141
Other Buses.............................................. 8,585 10,556 19,141
Refuse Trucks............................................ 8,585 10,556 19,141
School Buses............................................. 8,585 10,556 19,141
Short-Haul Combination Trucks............................ 8,585 8,351 16,936
Short-Haul Single Unit Trucks............................ 8,585 10,556 19,141
----------------------------------------------------------------------------------------------------------------
FRM Baseline + Final Program
----------------------------------------------------------------------------------------------------------------
Long-Haul Single Unit Trucks............................. 8,610 17,988 26,598
Other Buses.............................................. 8,610 17,988 26,598
Refuse Trucks............................................ 8,610 17,988 26,598
School Buses............................................. 8,610 17,988 26,598
Short-Haul Combination Trucks............................ 8,610 12,577 21,187
Short-Haul Single Unit Trucks............................ 8,610 17,988 26,598
----------------------------------------------------------------------------------------------------------------
Increased Cost of the Final Program
----------------------------------------------------------------------------------------------------------------
Long-Haul Single Unit Trucks............................. 25 7,431 7,457
Other Buses.............................................. 25 7,431 7,457
Refuse Trucks............................................ 25 7,431 7,457
School Buses............................................. 25 7,431 7,457
Short-Haul Combination Trucks............................ 25 4,225 4,251
Short-Haul Single Unit Trucks............................ 25 7,431 7,457
----------------------------------------------------------------------------------------------------------------
Table V-16--MY2027 CNG Urban Bus Technology Costs per Vehicle Associated With the Final Program, 2017 Dollars
----------------------------------------------------------------------------------------------------------------
Direct costs Indirect costs Costs per vehicle
----------------------------------------------------------------------------------------------------------------
FRM Baseline............................................. 6,438 5,367 11,806
FRM Baseline + Final Program............................. 6,457 13,490 19,948
Increased Cost of the Final Program...................... 19 8,123 8,142
----------------------------------------------------------------------------------------------------------------
B. Operating Costs
We have estimated three impacts on operating costs expected to be
incurred by users of new MY 2027 and later heavy-duty vehicles:
Increased diesel exhaust fluid (DEF) consumption by diesel vehicles due
to increased DEF dose rates to enable compliance with more stringent
NOX standards; decreased fuel costs for gasoline vehicles
due to new onboard refueling vapor recovery systems that allow burning
(in engine) of otherwise evaporated hydrocarbon emissions; emission
repair impacts brought about by longer warranty and useful life
provisions; and the potential higher emission-related repair costs for
vehicles equipped with the new technology. For the repair impacts, we
expect that the longer duration warranty period will result in lower
owner/operator-incurred repair costs due to fewer repairs being paid
for by owners/operators since more costs will be borne by the
manufacturer, and that the longer duration useful life periods will
result in increased emission control system durability. We have
estimated the net effect on repair costs and describe our approach,
along with increased DEF consumption and reduced gasoline consumption,
in this section. Additional details on our methodology and estimates of
operating costs are included in RIA Chapter 7.2.
1. Costs Associated With Increased Diesel Exhaust Fluid (DEF)
Consumption in Diesel Engines
Consistent with the approach used to estimate technology costs, we
have estimated both baseline case DEF consumption and DEF consumption
under the final program. For the baseline case, we estimated DEF
consumption using the relationship between DEF dose rate and the
reduction in NOX over the SCR catalyst. The relationship
between DEF dose rate and NOX reduction across the SCR
catalyst is based on methodology presented in the Technical Support
Document to the 2012 Nonconformance Penalty rule (the NCP Technical
Support Document, or NCP TSD).\443\ The relationship of DEF dose rate
to NOX reduction used in that methodology considered FTP
emissions and, as such, the DEF dose rate increased as FTP tailpipe
emissions decreased. The DEF dose rate used in this analysis is 5.18
percent of fuel consumed.
---------------------------------------------------------------------------
\443\ Nonconformance Penalties for On-highway Heavy-duty Diesel
Engines: Technical Support Document; EPA-420-R-12-014, August 2012.
---------------------------------------------------------------------------
To estimate DEF consumption impacts under the final program, which
involves not only the new FTP emission standards but also the new SET
and LLC standards along with new off-cycle standards, we developed a
new approach to estimate DEF consumption for the proposal, which we
also applied in this final rule. For this analysis, we scaled DEF
consumption with the NOX reductions achieved under the final
emission standards. This was done by considering the molar mass of
NOX, the molar mass of urea, the mass concentration of urea
in DEF, along with the density of DEF, to estimate the
[[Page 4413]]
theoretical gallons of DEF consumed per ton of NOX reduced.
We estimated theoretical DEF consumption per ton of NOX
reduced at 442 gallons/ton, which we then adjusted based on testing to
527 gallons/ton, the value used in this analysis. We describe this in
more detail in Section 7.2.1 of the RIA.
These two DEF consumption metrics--dose rate per gallon for an
engine meeting the baseline emission standards and any additional DEF
consumption per ton of NOX reduced to achieve the final
emission standards over the final useful lives--were used to estimate
total DEF consumption. These DEF consumption rates were then multiplied
by DEF price per gallon, adjusted to 2017 dollars from the DEF prices
presented in the NCP TSD, to arrive at the impacts on DEF costs for
diesel engines. These are shown for MY2027 diesel vehicles in Table V-
17. Because these are operating costs which occur over time, we present
them at both 3 and 7 percent discount rates.
Table V-17--MY2027 Lifetime DEF Costs per Diesel Vehicle Associated With Final NOX Standards, 2017 Dollars
--------------------------------------------------------------------------------------------------------------------------------------------------------
3% Discount rate 7% Discount rate
-----------------------------------------------------------------------------------------------
Light HDE Medium HDE Heavy HDE Urban bus Light HDE Medium HDE Heavy HDE Urban bus
--------------------------------------------------------------------------------------------------------------------------------------------------------
FRM Baseline
--------------------------------------------------------------------------------------------------------------------------------------------------------
Long-Haul Combination Trucks............................ .......... .......... 34,009 .......... .......... .......... 25,768 ..........
Long-Haul Single Unit Trucks............................ 3,759 5,686 6,823 .......... 2,937 4,443 5,331 ..........
Motor Homes............................................. .......... 1,489 1,764 .......... .......... 1,068 1,265 ..........
Other Buses............................................. 9,118 11,285 11,688 .......... 6,695 8,286 8,582 ..........
Refuse Trucks........................................... .......... 8,435 8,787 .......... .......... 6,317 6,581 ..........
School Buses............................................ 2,331 3,030 3,187 .......... 1,712 2,225 2,340 ..........
Short-Haul Combination Trucks........................... .......... 16,323 17,154 .......... .......... 12,735 13,384 ..........
Short-Haul Single Unit Trucks........................... 2,733 4,144 4,975 .......... 2,100 3,184 3,823 ..........
Transit Buses........................................... 9,192 11,254 .......... 11,742 6,750 8,263 .......... 8,622
--------------------------------------------------------------------------------------------------------------------------------------------------------
FRM Baseline + Final Program
--------------------------------------------------------------------------------------------------------------------------------------------------------
Long-Haul Combination Trucks............................ .......... .......... 37,621 .......... .......... .......... 28,580 ..........
Long-Haul Single Unit Trucks............................ 4,011 6,215 7,916 .......... 3,136 4,865 6,200 ..........
Motor Homes............................................. .......... 1,617 2,016 .......... .......... 1,162 1,450 ..........
Other Buses............................................. 9,805 12,277 13,594 .......... 7,209 9,040 10,011 ..........
Refuse Trucks........................................... .......... 9,182 10,246 .......... .......... 6,895 7,696 ..........
School Buses............................................ 2,501 3,293 3,671 .......... 1,839 2,424 2,702 ..........
Short-Haul Combination Trucks........................... .......... 17,575 19,378 .......... .......... 13,727 15,154 ..........
Short-Haul Single Unit Trucks........................... 2,949 4,573 5,864 .......... 2,268 3,522 4,517 ..........
Transit Buses........................................... 9,867 12,149 .......... 13,410 7,253 8,945 .......... 9,863
--------------------------------------------------------------------------------------------------------------------------------------------------------
Increased Cost of the Final Program
--------------------------------------------------------------------------------------------------------------------------------------------------------
Long-Haul Combination Trucks............................ .......... .......... 3,612 .......... .......... .......... 2,812 ..........
Long-Haul Single Unit Trucks............................ 252 529 1,094 .......... 199 422 869 ..........
Motor Homes............................................. .......... 128 253 .......... .......... 94 185 ..........
Other Buses............................................. 687 992 1,906 .......... 514 754 1,428 ..........
Refuse Trucks........................................... .......... 747 1,459 .......... .......... 579 1,115 ..........
School Buses............................................ 170 263 484 .......... 127 199 362 ..........
Short-Haul Combination Trucks........................... .......... 1,251 2,224 .......... .......... 992 1,771 ..........
Short-Haul Single Unit Trucks........................... 216 429 889 .......... 168 337 694 ..........
Transit Buses........................................... 675 896 .......... 1,669 504 681 .......... 1,241
--------------------------------------------------------------------------------------------------------------------------------------------------------
2. Costs Associated With Changes in Fuel Consumption on Gasoline
Engines
We have estimated a decrease in fuel costs, i.e., fuel savings,
associated with the final ORVR requirements on gasoline engines. Due to
the ORVR systems, evaporative emissions that would otherwise be emitted
into the atmosphere will be trapped and subsequently burned in the
engine. We describe the approach taken to estimate these impacts in
Chapter 7.2.2 of the RIA. These newly captured evaporative emissions
are converted to gallons and then multiplied by AEO 2019 reference case
gasoline prices (converted to 2017 dollars) to arrive at the monetized
impacts. These impacts are shown in Table V-18. In the aggregate, we
estimate that the ORVR requirements in the final program will result in
an annual reduction of approximately 0.3 million (calendar year 2027)
to 4.9 million (calendar year 2045) gallons of gasoline, representing
roughly 0.1 percent of gasoline consumption from impacted vehicles.
[[Page 4414]]
Table V-18--MY2027 Lifetime Fuel Costs per Gasoline Vehicle Associated With ORVR Requirements, 2017 Dollars
----------------------------------------------------------------------------------------------------------------
3% Discount rate 7% Discount rate
-----------------------------------------------------------------------
Light HDE Medium HDE Heavy HDE Light HDE Medium HDE Heavy HDE
----------------------------------------------------------------------------------------------------------------
FRM Baseline
----------------------------------------------------------------------------------------------------------------
Long-Haul Single Unit Trucks............ 120,876 150,530 192,727 94,841 118,108 151,216
Motor Homes............................. 30,329 38,339 48,887 21,905 27,691 35,309
Other Buses............................. 273,223 .......... .......... 201,982 .......... ..........
School Buses............................ 69,242 .......... .......... 51,188 .......... ..........
Short-Haul Single Unit Trucks........... 86,494 109,427 139,754 66,791 84,501 107,918
Transit Buses........................... 269,797 .......... .......... 199,449 .......... ..........
----------------------------------------------------------------------------------------------------------------
FRM Baseline + Final Program
----------------------------------------------------------------------------------------------------------------
Long-Haul Single Unit Trucks............ 120,744 150,349 192,470 94,739 117,969 151,019
Motor Homes............................. 30,271 38,260 48,781 21,864 27,635 35,233
Other Buses............................. 272,656 .......... .......... 201,570 .......... ..........
School Buses............................ 69,110 .......... .......... 51,092 .......... ..........
Short-Haul Single Unit Trucks........... 86,397 109,292 139,566 66,717 84,399 107,777
Transit Buses........................... 269,245 .......... .......... 199,047 .......... ..........
----------------------------------------------------------------------------------------------------------------
Increased Cost of the Final Program
----------------------------------------------------------------------------------------------------------------
Long-Haul Single Unit Trucks............ -132 -181 -257 -102 -139 -197
Motor Homes............................. -58 -79 -106 -41 -56 -75
Other Buses............................. -567 .......... .......... -412 .......... ..........
School Buses............................ -132 .......... .......... -96 .......... ..........
Short-Haul Single Unit Trucks........... -97 -135 -187 -74 -102 -141
Transit Buses........................... -552 .......... .......... -402 .......... ..........
----------------------------------------------------------------------------------------------------------------
3. Emission-Related Repair Cost Impacts Associated With the Final
Program
The final extended warranty and useful life requirements will have
an impact on emission-related repair costs incurred by truck owners.
Researchers have noted the relationships among quality, reliability,
and warranty for a variety of goods.\444\ Wu,\445\ for instance,
examines how analyzing warranty data can provide ``early warnings'' on
product problems that can then be used for design modifications.
Guajardo et al. describe one of the motives for warranties to be
``incentives for the seller to improve product quality''; specifically
for light-duty vehicles, they find that buyers consider warranties to
substitute for product quality, and to complement service quality.\446\
Murthy and Jack, for new products, and Saidi-Mehrabad et al. for
second-hand products, consider the role of warranties in improving a
buyer's confidence in quality of the good.447 448
---------------------------------------------------------------------------
\444\ Thomas, M., and S. Rao (1999). ``Warranty Economic
Decision Models: A Summary and Some Suggested Directions for Future
Research.'' Operations Research 47(6):807-820.
\445\ Wu, S (2012). Warranty Data Analysis: A Review. Quality
and Reliability Engineering International 28: 795-805.
\446\ Guajardo, J., M Cohen, and S. Netessine (2016). ``Service
Competition and Product Quality in the U.S. Automobile Industry.''
Management Science 62(7):1860-1877. The other rationales are
protection for consumers against failures, provision of product
quality information to consumers, and a means to distinguish
consumers according to their risk preferences.
\447\ Murthy, D., and N. Jack (2009). ``Warranty and
Maintenance,'' Chapter 18 in Handbook of Maintenance Management and
Engineering, Mohamed Ben-Daya et al., editors. London: Springer.
\448\ Saidi-Mehrabad, M., R. Noorossana, and M. Shafiee (2010).
``Modeling and analysis of effective ways for improving the
reliability of second-hand products sold with warranty.''
International Journal of Advanced Manufacturing Technology 46: 253-
265.
---------------------------------------------------------------------------
On the one hand, we expect owner-incurred emission repair costs to
decrease due to the final program because the longer emission warranty
requirements will result in more repair costs covered by the OEMs.
Further, we expect improved serviceability in an effort by OEMs to
decrease the repair costs that they will incur. We also expect that the
longer useful life periods in the final standards will result in more
durable parts to ensure regulatory compliance over the longer
timeframe. On the other hand, we also expect that the more costly
emission control systems required by the final program may result in
higher repair costs which might increase owner-incurred costs outside
the warranty and/or useful life periods.
As discussed in Section V.A.2, we have estimated increased OEM
costs associated with increased warranty liability (i.e., longer
warranty periods), and for more durable parts resulting from the longer
useful life periods. These costs are accounted for via increased
warranty costs and increased research and development (R&D) costs. We
also included additional aftertreatment costs in the direct
manufacturing costs to address the increased useful life requirements
(e.g., larger catalyst volume; see Chapters 2 and 3 of the RIA for
detailed discussions). We estimate that the new useful life and
warranty provisions will help to reduce emission repair costs during
the emission warranty and regulatory useful life periods, and possibly
beyond.
In the proposal, to estimate impacts on emission repair costs, we
began with an emission repair cost curve derived from an industry white
paper.\449\ Some commenters took exception to the approach we took,
preferring instead that we use what they consider to be a more
established repair and maintenance cost estimate from the American
Transportation Research
[[Page 4415]]
Institute.\450\ After careful consideration of the ATRI data, we
derived a cost per mile value for repair and maintenance based on the
10 years of data gathered and presented. We chose to use the ATRI data
in place of the data used in the proposal because it constituted 10
years of data from an annually prepared study compared to the one year
of data behind the study used in the proposal.
---------------------------------------------------------------------------
\449\ See ``Mitigating Rising Maintenance & Repair Costs for
Class-8 Truck Fleets, Effective Data & Strategies to Leverage Newer
Trucks to Reduce M&R Costs,'' Fleet Advantage Whitepaper Series,
2018.
\450\ ``An Analysis of the Operational Costs of Trucking: 2021
Update,'' American Transportation Research Institute, November 2021.
---------------------------------------------------------------------------
Because the ATRI data represent heavy HD combination vehicles it
was necessary for us to scale the ATRI values for applicability to HD
vehicles with different sized engines having different emission-control
system costs. We have done this in the same way as was discussed
earlier for scaling of warranty cost (see Table V-6). Given that future
engines and vehicles will be equipped with new, more costly technology,
it is possible that the repair costs for vehicles under the final
program will be higher than the repair costs in the baseline. We have
included such an increase for the period beyond useful life. This is
perhaps conservative because it seems reasonable to assume that the R&D
used to improve durability during the useful life period would also
improve durability beyond it. Nonetheless, we also think it is
reasonable to include an increase in repair costs, relative to the
baseline case, because the period beyond useful life is of marginally
less concern to manufacturers.\451\ Lastly, since our warranty and
useful life provisions pertain to emissions-related systems and their
repair, we adjusted the ATRI values by 10.8 percent to arrive at an
emission-related repair cost. The 10.8 percent value was similarly used
in the proposal and was derived by EPA using data in the Fleet
Advantage Whitepaper. Table V-19 shows how we have scaled the repair
and maintenance costs derived from the ATRI study.
---------------------------------------------------------------------------
\451\ This is not meant to suggest that manufacturers no longer
care about their products beyond their regulatory useful life, but
rather to reflect the expectation that regulatory pressures--i.e.,
regulatory compliance during the useful life--tend to focus
manufacturer resources.
---------------------------------------------------------------------------
Importantly, during the warranty period, there are no emission-
related repair costs incurred by owner/operators since those will be
covered under warranty.
Table V-19--Scaling Approach Used in Estimating Baseline Emission-Related Repair Costs per Mile, 2017 Cents *
--------------------------------------------------------------------------------------------------------------------------------------------------------
Repair & maintenance Emission-related repair
------------------------------ (10.8% of repair &
MOVES regulatory class Scaling approach maintenance)
Diesel Gasoline CNG -----------------------------
Diesel Gasoline CNG
--------------------------------------------------------------------------------------------------------------------------------------------------------
Light HDE................................... Base Light HDE DMC/Base Diesel Heavy HDE DMC.. 10.1 7.28 ........ 1.09 0.79 ........
Medium HDE.................................. Base Medium HDE DMC/Base Diesel Heavy HDE DMC. 10.3 7.28 ........ 1.12 0.79 ........
Heavy HDE................................... Base Heavy HDE DMC/Base Diesel Heavy HDE DMC.. 15.8 7.28 23.2 1.71 0.79 2.52
Urban bus................................... Base Urban bus DMC/Base Diesel Heavy HDE DMC.. 9.80 ........ 16.2 1.06 ........ 1.75
--------------------------------------------------------------------------------------------------------------------------------------------------------
* The Base Diesel Heavy HDE DMC would be the $5,816 value shown in Table V-2; shown is scaling of baseline emission-repair costs per mile although we
also scaled emission-repair cost per hour and applied those values for most vocational vehicles; this is detailed in Chapter 7.2.3 of the final RIA.
We present more details in Chapter 7 of the RIA behind the
emission-repair cost values we are using, the scaling used and the 10.8
percent emission-related repair adjustment factor and how it was
derived. As done for warranty costs, we have used estimated ages for
when warranty and useful life are reached, using the required miles,
ages and hours along with the estimated miles driven and hours of
operation for each specific type of vehicle. This means that warranty
and useful life ages are reached in different years for different
vehicles, even if they belong to the same service class and have the
same regulatory warranty and useful life periods. For example, we
expect warranty and useful life ages to be attained at different points
in time by a long-haul combination truck driving over 100,000 miles per
year or over 2,000 hours per year and a refuse truck driven around
40,000 miles per year or operating less than 1,000 hours per year. The
resultant MY2027 lifetime emission-related repair costs are shown in
Table V-20 for diesel HD vehicles, in Table V-21 for gasoline HD
vehicles, and in Table V-22 for CNG HD vehicles. Since these costs
occur over time, we present them using both a 3 percent and a 7 percent
discount rate. Note that these costs assume that all emission-related
repair costs are paid by manufacturers during the warranty period, and
beyond the warranty period the emission-related repair costs are
incurred by owners/operators.
Table V-20--MY2027 Lifetime Emission-Related Repair Costs per Diesel Vehicle, 2017 Dollars
--------------------------------------------------------------------------------------------------------------------------------------------------------
3% Discount rate 7% Discount rate
-----------------------------------------------------------------------------------------------
Light HDE Medium HDE Heavy HDE Urban bus Light HDE Medium HDE Heavy HDE Urban bus
--------------------------------------------------------------------------------------------------------------------------------------------------------
FRM Baseline
--------------------------------------------------------------------------------------------------------------------------------------------------------
Long-Haul Combination Trucks............................ .......... .......... 22,041 .......... .......... .......... 16,138 ..........
Long-Haul Single Unit Trucks............................ 3,208 2,493 3,060 .......... 2,440 1,790 2,109 ..........
Motor Homes............................................. .......... 613 936 .......... .......... 394 602 ..........
Other Buses............................................. 4,292 3,668 4,719 .......... 3,083 2,499 3,074 ..........
Refuse Trucks........................................... .......... 2,222 3,110 .......... .......... 1,506 2,065 ..........
School Buses............................................ 1,148 1,050 1,604 .......... 771 684 1,045 ..........
Short-Haul Combination Trucks........................... .......... 6,635 8,088 .......... .......... 5,003 5,823 ..........
Short-Haul Single Unit Trucks........................... 1,799 1,292 1,973 .......... 1,318 876 1,338 ..........
[[Page 4416]]
Transit Buses........................................... 4,242 3,625 .......... 3,941 3,047 2,469 .......... 2,732
--------------------------------------------------------------------------------------------------------------------------------------------------------
FRM Baseline + Final Program
--------------------------------------------------------------------------------------------------------------------------------------------------------
Long-Haul Combination Trucks............................ .......... .......... 25,070 .......... .......... .......... 17,497 ..........
Long-Haul Single Unit Trucks............................ 2,284 1,531 1,524 .......... 1,509 956 906 ..........
Motor Homes............................................. .......... 480 728 .......... .......... 272 415 ..........
Other Buses............................................. 4,090 3,261 3,454 .......... 2,598 1,978 1,979 ..........
Refuse Trucks........................................... .......... 1,408 2,038 .......... .......... 819 1,180 ..........
School Buses............................................ 667 772 1,174 .......... 378 439 673 ..........
Short-Haul Combination Trucks........................... .......... 7,029 6,436 .......... .......... 4,960 4,225 ..........
Short-Haul Single Unit Trucks........................... 764 721 1,115 .......... 451 421 655 ..........
Transit Buses........................................... 4,042 3,224 .......... 2,394 2,567 1,955 .......... 1,370
--------------------------------------------------------------------------------------------------------------------------------------------------------
Increased Cost of the Final Program
--------------------------------------------------------------------------------------------------------------------------------------------------------
Long-Haul Combination Trucks............................ .......... .......... 3,028 .......... .......... .......... 1,359 ..........
Long-Haul Single Unit Trucks............................ -924 -962 -1,536 .......... -931 -834 -1,203 ..........
Motor Homes............................................. .......... -132 -207 .......... .......... -122 -187 ..........
Other Buses............................................. -203 -406 -1,265 .......... -486 -520 -1,095 ..........
Refuse Trucks........................................... .......... -814 -1,072 .......... .......... -687 -885 ..........
School Buses............................................ -481 -278 -430 .......... -393 -245 -372 ..........
Short-Haul Combination Trucks........................... .......... 394 -1,651 .......... .......... -43 -1,598 ..........
Short-Haul Single Unit Trucks........................... -1,035 -570 -857 .......... -867 -455 -684 ..........
Transit Buses........................................... -200 -402 .......... -1,547 -480 -514 .......... -1,362
--------------------------------------------------------------------------------------------------------------------------------------------------------
Table V-21--MY2027 Lifetime Emission-Related Repair Costs per Gasoline Vehicle, 2017 Dollars
----------------------------------------------------------------------------------------------------------------
3% Discount rate 7% Discount rate
-----------------------------------------------------------------------
Light HDE Medium HDE Heavy HDE Light HDE Medium HDE Heavy HDE
----------------------------------------------------------------------------------------------------------------
FRM Baseline
----------------------------------------------------------------------------------------------------------------
Long-Haul Single Unit Trucks............ 2,324 2,324 2,324 1,768 1,768 1,768
Motor Homes............................. 431 431 431 278 278 278
Other Buses............................. 3,111 .......... .......... 2,234 .......... ..........
School Buses............................ 832 .......... .......... 559 .......... ..........
Short-Haul Single Unit Trucks........... 1,304 1,304 1,304 955 955 955
Transit Buses........................... 3,074 .......... .......... 2,208 .......... ..........
----------------------------------------------------------------------------------------------------------------
FRM Baseline + Final Program
----------------------------------------------------------------------------------------------------------------
Long-Haul Single Unit Trucks............ 1,831 1,831 1,831 1,271 1,271 1,271
Motor Homes............................. 275 275 275 156 156 156
Other Buses............................. 2,898 .......... .......... 1,917 .......... ..........
School Buses............................ 442 .......... .......... 252 .......... ..........
Short-Haul Single Unit Trucks........... 764 764 764 483 483 483
Transit Buses........................... 2,865 .......... .......... 1,895 .......... ..........
----------------------------------------------------------------------------------------------------------------
Increased Cost of the Final Program
----------------------------------------------------------------------------------------------------------------
Long-Haul Single Unit Trucks............ -493 -493 -493 -497 -497 -497
Motor Homes............................. -156 -156 -156 -122 -122 -122
Other Buses............................. -212 .......... .......... -317 .......... ..........
School Buses............................ -390 .......... .......... -306 .......... ..........
Short-Haul Single Unit Trucks........... -540 -540 -540 -471 -471 -471
Transit Buses........................... -210 .......... .......... -313 .......... ..........
----------------------------------------------------------------------------------------------------------------
[[Page 4417]]
Table V-22--MY2027 Lifetime Emission-Related Repair Costs per CNG Vehicle, 2017 Dollars
----------------------------------------------------------------------------------------------------------------
3% Discount rate 7% Discount rate
-----------------------------------------------
Heavy HDE Urban bus Heavy HDE Urban bus
----------------------------------------------------------------------------------------------------------------
FRM Baseline
----------------------------------------------------------------------------------------------------------------
Long-Haul Single Unit Trucks.................................... 4,517 .......... 3,113 ..........
Other Buses..................................................... 6,966 .......... 4,537 ..........
Refuse Trucks................................................... 4,590 .......... 3,048 ..........
School Buses.................................................... 2,368 .......... 1,542 ..........
Short-Haul Combination Trucks................................... 11,938 .......... 8,595 ..........
Short-Haul Single Unit Trucks................................... 2,912 .......... 1,975 ..........
Transit Buses................................................... .......... 6,532 .......... 4,529
----------------------------------------------------------------------------------------------------------------
FRM Baseline + Final Program
----------------------------------------------------------------------------------------------------------------
Long-Haul Single Unit Trucks.................................... 1,720 .......... 1,029 ..........
Other Buses..................................................... 3,807 .......... 2,194 ..........
Refuse Trucks................................................... 2,260 .......... 1,317 ..........
School Buses.................................................... 1,294 .......... 746 ..........
Short-Haul Combination Trucks................................... 7,723 .......... 5,143 ..........
Short-Haul Single Unit Trucks................................... 1,248 .......... 737 ..........
Transit Buses................................................... .......... 2,822 .......... 1,626
----------------------------------------------------------------------------------------------------------------
Increased Cost of the Final Program
----------------------------------------------------------------------------------------------------------------
Long-Haul Single Unit Trucks.................................... -2,797 .......... -2,084 ..........
Other Buses..................................................... -3,158 .......... -2,344 ..........
Refuse Trucks................................................... -2,330 .......... -1,732 ..........
School Buses.................................................... -1,074 .......... -797 ..........
Short-Haul Combination Trucks................................... -4,215 .......... -3,452 ..........
Short-Haul Single Unit Trucks................................... -1,664 .......... -1,238 ..........
Transit Buses................................................... .......... -3,710 .......... -2,903
----------------------------------------------------------------------------------------------------------------
C. Program Costs
Using the cost elements outlined in Sections V.A and V.B, we have
estimated the costs associated with the final program. Costs are
presented in more detail in Chapter 7 of the RIA. As noted earlier,
costs are presented in 2017 dollars in undiscounted annual values along
with present values (PV) and equivalent annualized values (EAV) at both
3 and 7 percent discount rates with values discounted to the 2027
calendar year.
Table V-23--Total Technology & Operating Cost Impacts of the Final Program Relative to the Baseline Case, All Regulatory Classes and All Fuels, Billions
of 2017 Dollars \a\
--------------------------------------------------------------------------------------------------------------------------------------------------------
Direct Indirect Other Total Emission Total
Calendar year tech warranty Indirect indirect Indirect tech repair Urea Fuel cost operating Program
cost cost R&D cost cost profit cost cost cost cost cost
--------------------------------------------------------------------------------------------------------------------------------------------------------
2027................................ 1.1 2.1 0.21 0.34 0.058 3.8 0.00 0.06 -0.0004 0.057 3.9
2028................................ 1.1 2.1 0.20 0.32 0.055 3.7 -0.05 0.12 -0.0008 0.07 3.8
2029................................ 1.0 2.1 0.19 0.31 0.053 3.7 -0.30 0.18 -0.0013 -0.12 3.6
2030................................ 1.0 2.1 0.051 0.30 0.052 3.5 -0.43 0.25 -0.0017 -0.19 3.4
2031................................ 1.0 2.2 0.050 0.30 0.051 3.6 -0.50 0.33 -0.0022 -0.17 3.4
2032................................ 0.99 2.2 0.049 0.29 0.050 3.6 -0.57 0.41 -0.0027 -0.16 3.4
2033................................ 0.98 2.2 0.049 0.29 0.050 3.6 -0.61 0.47 -0.0034 -0.14 3.5
2034................................ 0.98 2.3 0.049 0.29 0.049 3.6 -0.64 0.53 -0.0041 -0.11 3.5
2035................................ 0.96 2.3 0.048 0.28 0.049 3.7 -0.66 0.58 -0.0048 -0.08 3.6
2036................................ 0.95 2.3 0.048 0.28 0.048 3.7 -0.66 0.63 -0.0054 -0.04 3.6
2037................................ 0.95 2.4 0.048 0.28 0.048 3.7 -0.60 0.68 -0.0060 0.07 3.8
2038................................ 0.95 2.4 0.048 0.28 0.048 3.7 -0.54 0.72 -0.0066 0.17 3.9
2039................................ 0.95 2.5 0.047 0.28 0.048 3.8 -0.49 0.76 -0.0072 0.27 4.0
2040................................ 0.95 2.5 0.047 0.28 0.048 3.8 -0.45 0.80 -0.0078 0.34 4.2
2041................................ 0.95 2.5 0.047 0.28 0.048 3.9 -0.41 0.84 -0.0083 0.41 4.3
2042................................ 0.95 2.6 0.047 0.28 0.048 3.9 -0.39 0.87 -0.0088 0.47 4.4
2043................................ 0.95 2.6 0.047 0.28 0.048 3.9 -0.37 0.91 -0.0093 0.53 4.5
2044................................ 0.95 2.7 0.048 0.28 0.048 4.0 -0.35 0.94 -0.0097 0.57 4.6
2045................................ 0.95 2.7 0.048 0.28 0.048 4.1 -0.34 0.97 -0.010 0.62 4.7
PV, 3%.............................. 14 33 1.1 4.2 0.72 53 -6.2 7.7 -0.069 1.4 55
PV, 7%.............................. 10 24 0.90 3.0 0.52 38 -4.3 4.9 -0.043 0.60 39
EAV, 3%............................. 1.0 2.3 0.078 0.29 0.050 3.7 -0.43 0.54 -0.0048 0.099 3.8
[[Page 4418]]
EAV, 7%............................. 1.0 2.3 0.087 0.29 0.051 3.7 -0.42 0.48 -0.0042 0.058 3.8
--------------------------------------------------------------------------------------------------------------------------------------------------------
\a\ Values show 2 significant digits; negative cost values denote savings; calendar year values are undiscounted, present values are discounted to 2027;
Program Cost is the sum of Total Tech Cost and Total Operating Cost. Note also that the Information Collection Request costs addressed in Section XII
would fall within the ``Other'' indirect costs shown here.
VI. Estimated Emissions Reductions From the Final Program
The final program, which is described in detail in Sections III and
IV, is expected to reduce emissions from highway heavy-duty engines in
several ways. We project the final emission standards for heavy-duty CI
engines will reduce tailpipe emissions of NOX; the
combination of the final low-load test cycle and off-cycle test
procedure for CI engines will help to ensure that the reductions in
tailpipe emissions are achieved in-use, not only under high-speed, on-
highway conditions, but also under low-load and idle conditions. We
also project reduced tailpipe emissions of NOX, CO, PM,
VOCs, and associated air toxics from the final emission standards for
heavy-duty SI engines, particularly under cold-start and high-load
operating conditions. The longer emission warranty and regulatory
useful life requirements for heavy-duty CI and SI engines in the final
rule will help maintain the expected emission reductions for all
pollutants, including primary exhaust PM2.5, throughout the
useful life of the engine. The onboard refueling vapor recovery
requirements for heavy-duty SI engines in the final rule will reduce
VOCs and associated air toxics. See RIA Chapter 5.3 for details on
projected emission reductions of each pollutant.
Section VI.A provides an overview of the methods used to estimate
emission reductions from our final program. All the projected emission
reductions from the final program are outlined in Section VI.B, with
more details provided in the RIA Chapter 5. Section VI.C presents
projected emission reductions from the final program by engine
operations and processes (e.g., medium-to-high load or low-load engine
operations).
A. Emission Inventory Methodology
To estimate the emission reductions from the final program, we used
the current public version of EPA's Motor Vehicle Emission Simulator
(MOVES) model, MOVES3. MOVES3 includes all the model updates previously
made for the version of the MOVES model used for the NPRM analysis
(``MOVES CTI NPRM''), as well as other more recent updates. Detailed
descriptions of the underlying data and analyses that informed the
model updates are discussed in Chapter 5.2 of the RIA and documented in
peer-reviewed technical reports referenced in the RIA. Inputs developed
to model the national emission inventories for the final program are
also discussed in Chapter 5.2.2 of the RIA.
B. Estimated Emission Reductions From the Final Program
As discussed in Sections III and IV, the final program includes
new, more stringent numeric emission standards, as well as longer
regulatory useful life and emissions warranty periods compared to
today's standards. Our estimates of the emission impacts of the final
program in calendar years 2030, 2040, and 2045 are presented in Table
VI-1. As shown in Table VI-1, we estimate that the final program will
reduce NOX emissions from highway heavy-duty vehicles by 48
percent nationwide in 2045. We also estimate an eight percent reduction
in primary exhaust PM2.5 from highway heavy-duty vehicles.
VOC emissions from heavy-duty vehicles will be 23 percent lower.
Emissions of CO from heavy-duty vehicles are estimated to decrease by
18 percent. Reductions in heavy-duty vehicle emissions of other
pollutants, including air toxics, range from an estimated reduction of
about 28 percent for benzene to about seven percent change in
acetaldehyde. RIA Chapter 5.5.2 includes additional details on the
emission reductions by vehicle fuel type; Chapter 5.5.4 provides our
estimates of criteria pollutant emissions reductions for calendar years
2027 through 2045.
As the final program is implemented, emission reductions are
expected to increase over time as the fleet turns over to new,
compliant engines. We estimate no change in CO2 emissions
from the final program, based on data in our feasibility and cost
analyses of the final program (see Section III for more
discussion).\452\
---------------------------------------------------------------------------
\452\ This estimate includes the assumption that vehicle sales
will not change in response to the final rule. See Section X for
further discussion on vehicle sales impacts of this final rule.
Table VI-1--Annual Emission Reductions From Heavy-Duty Vehicles in Calendar Years (CY) 2030, 2040, and 2045--
Emissions With Final Program in Place Relative to the Heavy-Duty Vehicle Emissions Baseline
----------------------------------------------------------------------------------------------------------------
CY2030 CY2040 CY2045
-----------------------------------------------------------------------------
Pollutant US short US short US short
tons % reduction tons % reduction tons % reduction
----------------------------------------------------------------------------------------------------------------
NOX............................... 139,677 14 398,864 44 453,239 48
VOC............................... 5,018 5 17,139 20 20,758 23
Primary Exhaust PM2.5............. 115 1 491 7 566 8
CO................................ 43,978 3 208,935 16 260,750 18
Acetaldehyde...................... 36 2 124 6 145 7
Benzene........................... 40 4 177 23 221 28
Formaldehyde...................... 29 1 112 7 134 8
[[Page 4419]]
Naphthalene....................... 2 1 7 13 9 16
----------------------------------------------------------------------------------------------------------------
C. Estimated Emission Reductions by Engine Operations and Processes
Looking more closely at the NOX emission inventory from
highway heavy-duty vehicles, our analysis shows that the final
standards will reduce emissions across several engine operations and
processes, with the greatest reductions attributable to medium-to-high
load engine operations, low-load engine operations, and age effects
(Table VI-2). Emission reductions attributable to medium-to-high load
engine operations are based on changes in the new numeric emissions
standards compared to existing standards and corresponding test
procedures, as described in preamble Section III. Emission reductions
attributable to the age effects category are based on longer useful
life and warranty periods in the final rule, which are described in
preamble Section IV.
Table 5-13 in Chapter 5.2.2 of the RIA shows that tampering and
mal-maintenance significantly increases emissions from current heavy
heavy-duty engines (e.g., we estimate a 500 percent increase in
NOX emissions for heavy heavy-duty vehicles due to
NOX aftertreatment malfunction). Absent the final rule,
these substantial increases in emissions from tampering and mal-
maintenance could potentially have large impact on the HD
NOX inventory. However, the longer regulatory useful life
and emission-related warranty requirements in the final rule will
ensure that more stringent standards are met for a longer period of
time while the engines are in use. Specifically, we estimate 18 percent
fewer NOX emissions in 2045 due to the longer useful life
and warranty periods reducing the likelihood of tampering and mal-
maintenance after the current useful life periods of heavy-duty CI
engines.453 454 We note that these estimates of emissions
impacts from tampering and mal-maintenance of heavy-duty engines
reflect currently available data and may not fully reflect the extent
of emissions impacts from tampering or mal-maintenance; thus,
additional data on the emissions impacts of heavy-duty tampering and
mal-maintenance may show that there would be additional emissions
reductions from the final rule.
---------------------------------------------------------------------------
\453\ See Chapter 5.2.2 of the RIA for a discussion of how we
calculate the emission rates due to the final useful life and
warranty periods for Light, Medium, and Heavy heavy-duty engines.
\454\ Although we anticipate emission benefits from the
lengthened warranty and useful life periods from gasoline and NG-
fueled vehicles, they were not included in the analysis done for the
final rule (see RIA Chapter 5.2 for details).
---------------------------------------------------------------------------
Further, due to insufficient data, we are currently unable to
quantify the impacts of other provisions to improve maintenance and
serviceability of emission controls systems (e.g., updated maintenance
intervals, requiring manufacturers to provide more information on how
to diagnose and repair emission control systems, as described in
preamble Section IV). We expect the final provisions to improve
maintenance and serviceability will reduce incentives to tamper with
the emission control systems on MY 2027 and later engines, which would
avoid large increases in emissions that would impact the reductions
projected from the final rule. For example, we estimate a greater than
3000 percent increase in NOX emissions for heavy heavy-duty
vehicles due to malfunction of the NOX emissions
aftertreatment on a MY 2027 and later heavy heavy-duty vehicle. As
such, the maintenance and serviceability provisions combined with the
longer useful life and warranty periods will provide a comprehensive
approach to ensure that the new, much more stringent emissions
standards are met during in use operations.
Table VI-2 compares NOX emissions in 2045 from different
engine operations and processes with and without the final standards. A
graphical comparison of NOX emissions by process is included
in RIA Chapter 5.5.3.
Table VI-2--Heavy-Duty NOX Emission Reductions by Process in CY2045
[US tons]
----------------------------------------------------------------------------------------------------------------
Emission inventory Percent Emission inventory
Engine operation or process contribution without Tons reduction from contribution with
final program (%) reduced baseline final program (%)
----------------------------------------------------------------------------------------------------------------
Medium- to High-Load................. 36 217,708 64 24
Low-Load............................. 30 177,967 63 21
Aging................................ 22 35,750 18 34
Extended Idle & APU.................. 2 11,692 63 1
Starts............................... 5 10,122 23 7
Historical Fleet (MY 2010 to 2026)... 6 0 0 12
----------------------------------------------------------------------------------------------------------------
VII. Air Quality Impacts of the Final Rule
As discussed in Section VI, we project the standards in the final
rule will result in meaningful reductions in emissions of
NOX, VOC, CO and PM2.5. When feasible, we conduct
full-scale photochemical air quality modeling to accurately project
levels of criteria and air toxic pollutants, because the atmospheric
chemistry related to ambient concentrations of PM2.5, ozone,
[[Page 4420]]
and air toxics is very complex. Air quality modeling was performed for
the proposed rule and demonstrated improvements in concentrations of
air pollutants. Given the similar structure of the proposed and final
programs, the geographic distribution of emissions reductions and
modeled improvements in air quality are consistent and demonstrate that
the final rule will lead to substantial improvements in air
quality.\455\
---------------------------------------------------------------------------
\455\ Additional detail on the air quality modeling inventory
used in the proposed rule, along with the final rule emission
reductions, can be found in Chapter 5 of the RIA.
---------------------------------------------------------------------------
Specifically, we expect this rule will decrease ambient
concentrations of air pollutants, including significant improvements in
ozone concentrations in 2045 as demonstrated in the air quality
modeling analysis. We also expect reductions in ambient
PM2.5, NO2 and CO due to this rule. Although the
spatial resolution of the air quality modeling is not sufficient to
quantify it, this rule's emission reductions will also reduce air
pollution in close proximity to major roadways, where concentrations of
many air pollutants are elevated and where people of color and people
with low income are disproportionately exposed.
The emission reductions provided by the final standards will be
important in helping areas attain the NAAQS and prevent future
nonattainment. In addition, the final standards are expected to result
in improvements in nitrogen deposition and visibility. Additional
information and maps showing expected changes in ambient concentrations
of air pollutants in 2045 are included in the proposal, Chapter 6 of
the RIA and in the Air Quality Modeling Technical Support Document from
the proposed rule.456 457
---------------------------------------------------------------------------
\456\ USEPA (2021) Technical Support Document: Air Quality
Modeling for the HD 2027 Proposal. EPA-HQ-OAR-2019-0055. October
2021.
\457\ Section VII of the proposed rule preamble, 87 FR 17414
(March 28, 2022).
---------------------------------------------------------------------------
The proposed rule air quality modeling analysis consisted of a base
case, reference scenario, and control scenario. The ``base'' case
represents 2016 air quality. The ``reference'' scenario represents
projected 2045 air quality without the proposed rule and the
``control'' scenario represents projected 2045 emissions with the
proposed rule. Air quality modeling was done for the future year 2045
when the program will be fully implemented and when most of the
regulated fleet will have turned over.
A. Ozone
The scenario modeled for the proposed rule reduced 8-hour ozone
design values significantly in 2045. Ozone design values decreased by
more than 2 ppb in over 150 counties, and over 200 additional modeled
counties are projected to have decreases in ozone design values of
between 1 and 2 ppb in 2045. Our modeling projections indicate that
some counties will have design values above the level of the 2015 NAAQS
in 2045, and the rule will help those counties, as well as other
counties, in reducing ozone concentrations. Table VII-1 shows the
average projected change in 2045 8-hour ozone design values due to the
modeled scenario. Counties within 10 percent of the level of the NAAQS
are intended to reflect counties that, although not violating the
standard, would also be affected by changes in ambient levels of ozone
as they work to ensure long-term attainment or maintenance of the ozone
NAAQS. The projected changes in design values, summarized in Table VII-
1, indicate in different ways the overall improvement in ozone air
quality due to emission reductions from the modeled scenario.
Table VII-1--Average Change in Projected 8-Hour Ozone Design Values in 2045 Due to the Rule
----------------------------------------------------------------------------------------------------------------
Population-
Number of 2045 Average change weighted average
Projected design value category counties Population \a\ in 2045 design change in design
value (ppb) value (ppb)
----------------------------------------------------------------------------------------------------------------
all modeled counties.......................... 457 246,949,949 -1.87 -2.23
counties with 2016 base year design values 118 125,319,158 -2.12 -2.43
above the level of the 2015 8-hour ozone
standard.....................................
counties with 2016 base year design values 245 93,417,097 -1.83 -2.10
within 10% of the 2015 8-hour ozone standard.
counties with 2045 reference design values 15 37,758,488 -2.26 -3.03
above the level of the 2015 8-hour ozone
standard.....................................
counties with 2045 reference design values 56 39,302,665 -1.78 -2.02
within 10% of the 2015 8-hour ozone standard.
counties with 2045 control design values above 10 27,930,138 -2.36 -3.34
the level of the 2015 8-hour ozone standard..
counties with 2045 control design values 42 31,395,617 -1.69 -1.77
within 10% of the 2015 8-hour ozone standard.
----------------------------------------------------------------------------------------------------------------
\a\ Population numbers based on Woods & Poole data. Woods & Poole Economics, Inc. (2015). Complete Demographic
Database. Washington, DC. https://www.woodsandpoole.com/index.php.
B. Particulate Matter
The scenario modeled for the proposed rule reduced 24-hour and
annual PM2.5 design values in 2045. Annual PM2.5
design values in the majority of modeled counties decreased by between
0.01 and 0.05 [mu]g/m\3\ and by greater than 0.05 [mu]g/m\3\ in over 75
additional counties. 24-hour PM2.5 design values decreased
by between 0.15 and 0.5 [mu]g/m\3\ in over 150 counties and by greater
than 0.5 [mu]g/m\3\ in 5 additional counties. Our modeling projections
indicate that some counties will have design values above the level of
the 2012 PM2.5 NAAQS in 2045 and the rule will help those
counties, as well as other counties, in reducing PM2.5
concentrations. Table VII-2 and Table VII-3 present the average
projected changes in 2045 annual and 24-hour PM2.5 design
values. Counties within 10 percent of the level of the NAAQS are
intended to reflect counties that, although not violating the
standards, would also be affected by changes in ambient levels of
PM2.5 as they work to ensure long-term attainment or
maintenance of the annual and/or 24-hour PM2.5 NAAQS. The
projected changes in PM2.5 design values, summarized in
Table VII-2 and Table VII-3, indicate in different ways the overall
improvement in PM2.5 air quality due to the emission
reductions resulting from the modeled scenario. We expect this rule's
reductions in directly emitted PM2.5 will also contribute to
reductions in PM2.5 concentrations near roadways, although
our air quality modeling is not of sufficient resolution to capture
that impact.
[[Page 4421]]
Table VII-2--Average Change in Projected Annual PM2.5 Design Values in 2045 Due to the Rule
----------------------------------------------------------------------------------------------------------------
Population-
Number of 2045 Average change weighted average
Projected design value category counties Population \a\ in 2045 design change in design
value (ug/m3) value (ug/m3)
----------------------------------------------------------------------------------------------------------------
all modeled counties.......................... 568 273,604,437 -0.04 -0.04
counties with 2016 base year design values 17 26,726,354 -0.09 -0.05
above the level of the 2012 annual PM2.5
standard.....................................
counties with 2016 base year design values 5 4,009,527 -0.06 -0.06
within 10% of the 2012 annual PM2.5 standard.
counties with 2045 reference design values 12 25,015,974 -0.10 -0.05
above the level of the 2012 annual PM2.5
standard.....................................
counties with 2045 reference design values 6 1,721,445 -0.06 -0.06
within 10% of the 2012 annual PM2.5 standard.
counties with 2045 control design values above 10 23,320,070 -0.10 -0.05
the level of the 2012 annual PM2.5 standard..
counties with 2045 control design values 8 3,417,349 -0.08 -0.09
within 10% of the 2012 annual PM2.5 standard.
----------------------------------------------------------------------------------------------------------------
\a\ Population numbers based on Woods & Poole data. Woods & Poole Economics, Inc. (2015). Complete Demographic
Database. Washington, DC. https://www.woodsandpoole.com/index.php.
Table VII-3--Average Change in Projected 24-Hour PM2.5 Design Values in 2045 Due to the Rule
----------------------------------------------------------------------------------------------------------------
Population-
Number of 2045 Average change weighted average
Projected design value category counties Population \a\ in 2045 design change in design
value (ug/m3) value (ug/m3)
----------------------------------------------------------------------------------------------------------------
all modeled counties.......................... 568 272,852,777 -0.12 -0.17
counties with 2016 base year design values 33 28,394,253 -0.40 -0.67
above the level of the 2006 daily PM2.5
standard.....................................
counties with 2016 base year design values 15 13,937,416 -0.18 -0.27
within 10% of the 2006 daily PM2.5 standard..
counties with 2045 reference design values 29 14,447,443 -0.38 -0.55
above the level of the 2006 daily PM2.5
standard.....................................
counties with 2045 reference design values 12 22,900,297 -0.30 -0.59
within 10% of the 2006 daily PM2.5 standard..
counties with 2045 control design values above 29 14,447,443 -0.38 -0.55
the level of the 2006 daily PM2.5 standard...
counties with 2045 control design values 10 19,766,216 -0.26 -0.60
within 10% of the 2006 daily PM2.5 standard..
----------------------------------------------------------------------------------------------------------------
\a\ Population numbers based on Woods & Poole data. Woods & Poole Economics, Inc. (2015). Complete Demographic
Database. Washington, DC. https://www.woodsandpoole.com/index.php.
C. Nitrogen Dioxide
The scenario modeled for the proposed rule decreased annual
NO2 concentrations in most urban areas and along major
roadways by more than 0.3 ppb and decreased annual NO2
concentrations by between 0.01 and 0.1 ppb across much of the rest of
the country in 2045. The emissions reductions in the modeled scenario
will also likely decrease 1-hour NO2 concentrations and help
any potential nonattainment areas attain and maintenance areas maintain
the NO2 standard.\458\ We expect this rule will also
contribute to reductions in NO2 concentrations near
roadways, although our air quality modeling is not of sufficient
resolution to capture that impact. Section 6.4.4 of the RIA contains
more detail on the impacts of the rule on NO2
concentrations.
---------------------------------------------------------------------------
\458\ As noted in Section II, there are currently no
nonattainment areas for the NO2 NAAQS.
---------------------------------------------------------------------------
D. Carbon Monoxide
The scenario modeled for the proposed rule decreased annual CO
concentrations by more than 0.5 ppb in many urban areas and decreased
annual CO concentrations by between 0.02 and 0.5 ppb across much of the
rest of the country in 2045. The emissions reductions in the modeled
scenario will also likely decrease 1-hour and 8-hour CO concentrations
and help any potential nonattainment areas attain and maintenance areas
maintain the CO standard.\459\ Section 6.4.5 of the RIA contains more
detail on the impacts of the rule on CO concentrations.
---------------------------------------------------------------------------
\459\ As noted in Section II, there are currently no
nonattainment areas for the CO NAAQS.
---------------------------------------------------------------------------
E. Air Toxics
In general, the scenario modeled for the proposed rule had
relatively little impact on national average ambient concentrations of
the modeled air toxics in 2045. The modeled scenario had smaller
impacts on air toxic pollutants dominated by primary emissions (or a
decay product of a directly emitted pollutant), and relatively larger
impacts on air toxics that primarily result from photochemical
transformation, in this case due to the projected large reductions in
NOX emissions. Specifically, in 2045, our modeling projects
that ambient benzene and naphthalene concentrations will decrease by
less than 0.001 ug/m3 across the country. Acetaldehyde
concentrations will increase slightly across most of the country, while
formaldehyde will generally have small decreases in most areas and some
small increases in urban areas. Section 6.4.6 of the RIA contains more
detail on the impacts of the modeled scenario on air toxics
concentrations.
F. Visibility
Air quality modeling was used to project visibility conditions in
145 Mandatory Class I Federal areas across the United States. The
results show that the modeled scenario improved visibility in these
areas.\460\ The average visibility at all modeled Mandatory Class I
Federal areas on the 20 percent most impaired days is projected to
improve by 0.04 deciviews, or 0.37 percent, in 2045 due to the rule.
Section 6.4.7 of the RIA contains more detail on the visibility portion
of the air quality modeling.
---------------------------------------------------------------------------
\460\ The level of visibility impairment in an area is based on
the light-extinction coefficient and a unitless visibility index,
called a ``deciview'', which is used in the valuation of visibility.
The deciview metric provides a scale for perceived visual changes
over the entire range of conditions, from clear to hazy. Under many
scenic conditions, the average person can generally perceive a
change of one deciview. The higher the deciview value, the worse the
visibility. Thus, an improvement in visibility is a decrease in
deciview value.
---------------------------------------------------------------------------
G. Nitrogen Deposition
The scenario modeled for the proposed rule projected substantial
decreases in nitrogen deposition in 2045. The modeled scenario resulted
in annual decreases of greater than 4 percent in some areas and greater
than
[[Page 4422]]
1 percent over much of the rest of the country. For maps of deposition
impacts, and additional information on these impacts, see Section 6.4.8
of the RIA.
H. Environmental Justice
EPA's 2016 ``Technical Guidance for Assessing Environmental Justice
in Regulatory Analysis'' provides recommendations on conducting the
highest quality analysis feasible, recognizing that data limitations,
time and resource constraints, and analytic challenges will vary by
media and regulatory context.\461\ When assessing the potential for
disproportionately high and adverse health or environmental impacts of
regulatory actions on people of color, low-income populations, Tribes,
and/or indigenous peoples, the EPA strives to answer three broad
questions: (1) Is there evidence of potential environmental justice
(EJ) concerns in the baseline (the state of the world absent the
regulatory action)? Assessing the baseline will allow the EPA to
determine whether pre-existing disparities are associated with the
pollutant(s) under consideration (e.g., if the effects of the
pollutant(s) are more concentrated in some population groups). (2) Is
there evidence of potential EJ concerns for the regulatory option(s)
under consideration? Specifically, how are the pollutant(s) and its
effects distributed for the regulatory options under consideration?
And, (3) do the regulatory option(s) under consideration exacerbate or
mitigate EJ concerns relative to the baseline? It is not always
possible to quantitatively assess these questions.
---------------------------------------------------------------------------
\461\ ``Technical Guidance for Assessing Environmental Justice
in Regulatory Analysis.'' Epa.gov, Environmental Protection Agency,
https://www.epa.gov/sites/production/files/2016-06/documents/ejtg_5_6_16_v5.1.pdf. (June 2016).
---------------------------------------------------------------------------
EPA's 2016 Technical Guidance does not prescribe or recommend a
specific approach or methodology for conducting an environmental
justice analysis, though a key consideration is consistency with the
assumptions underlying other parts of the regulatory analysis when
evaluating the baseline and regulatory options. Where applicable and
practicable, the Agency endeavors to conduct such an analysis.\462\ EPA
is committed to conducting environmental justice analysis for
rulemakings based on a framework similar to what is outlined in EPA's
Technical Guidance, in addition to investigating ways to further weave
environmental justice into the fabric of the rulemaking process.
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\462\ As described in this section, EPA evaluated environmental
justice for this rule as recommended by the EPA 2016 Technical
Guidance. However, it is EPA's assessment of the relevant statutory
factors in CAA section 202(a)(3)(A) that justify the final emission
standards. See section I.D. for further discussion of the statutory
authority for this rule.
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There is evidence that communities with EJ concerns are
disproportionately impacted by the emissions sources controlled in this
final rule.\463\ Numerous studies have found that environmental hazards
such as air pollution are more prevalent in areas where people of color
and low-income populations represent a higher fraction of the
population compared with the general population.464 465 466
Consistent with this evidence, a recent study found that most
anthropogenic sources of PM2.5, including industrial sources
and light- and heavy-duty vehicle sources, disproportionately affect
people of color.\467\ In addition, compared to non-Hispanic Whites,
some other racial groups experience greater levels of health problems
during some life stages. For example, in 2018-2020, about 12 percent of
non-Hispanic Black; 9 percent of non-Hispanic American Indian/Alaska
Native; and 7 percent of Hispanic children were estimated to currently
have asthma, compared with 6 percent of non-Hispanic White
children.\468\ Nationally, on average, non-Hispanic Black and Non-
Hispanic American Indian or Alaska Native people also have lower than
average life expectancy based on 2019 data, the latest year for which
CDC estimates are available.\469\
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\463\ Mohai, P.; Pellow, D.; Roberts Timmons, J. (2009)
Environmental justice. Annual Reviews 34: 405-430. https://doi.org/10.1146/annurev-environ-082508-094348.
\464\ Rowangould, G.M. (2013) A census of the near-roadway
population: public health and environmental justice considerations.
Trans Res D 25: 59-67. https://dx.doi.org/10.1016/j.trd.2013.08.003.
\465\ Marshall, J.D., Swor, K.R.; Nguyen, N.P. (2014)
Prioritizing environmental justice and equality: diesel emissions in
Southern California. Environ Sci Technol 48: 4063-4068. https://doi.org/10.1021/es405167f.
\466\ Marshall, J.D. (2008) Environmental inequality: air
pollution exposures in California's South Coast Air Basin. Atmos
Environ 21: 5499-5503. https://doi.org/10.1016/j.atmosenv.2008.02.005.
\467\ C.W. Tessum, D.A. Paolella, S.E. Chambliss, J.S. Apte,
J.D. Hill, J.D. Marshall, PM2.5 polluters
disproportionately and systemically affect people of color in the
United States. Sci. Adv. 7, eabf4491 (2021).
\468\ https://www.cdc.gov/asthma/most_recent_data.htm.
\469\ Arias, E. Xu, J. (2022) United States Life Tables, 2019.
National Vital Statistics Report, Volume 70, Number 19. [Online at
https://www.cdc.gov/nchs/data/nvsr/nvsr70/nvsr70-19.pdf].
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In addition, as discussed in Section II.B.7 of this document,
concentrations of many air pollutants are elevated near high-traffic
roadways, and populations who live, work, or go to school near high-
traffic roadways experience higher rates of numerous adverse health
effects, compared to populations far away from major roads.
EPA's analysis of environmental justice includes an examination of
the populations living in close proximity to truck routes and to major
roads more generally. This analysis, described in Section VII.H.1 of
this document, finds that there is substantial evidence that people who
live or attend school near major roadways are more likely to be people
of color, Hispanic ethnicity, and/or low socioeconomic status. This
final rule will reduce emissions that contribute to NO2 and
other near-roadway pollution, improving air quality for the 72 million
people who live near major truck routes and are already overburdened by
air pollution from diesel emissions.
Heavy-duty vehicles also contribute to regional concentrations of
ozone and PM2.5. As described in Section VII.H.2 of this
document, EPA used the air quality modeling data described in this
Section VII to conduct a demographic analysis of human exposure to
future air quality in scenarios with and without the rule in place.
Although the spatial resolution of the air quality modeling is not
sufficient to capture very local heterogeneity of human exposures,
particularly the pollution concentration gradients near roads, the
analysis does allow estimates of demographic trends at a national
scale. The analysis indicates that the largest predicted improvements
in both ozone and PM2.5 are estimated to occur in areas with
the worst baseline air quality, and that a larger number of people of
color are projected to reside in these areas.
1. Demographic Analysis of the Near-Road Population
We conducted an analysis of the populations living in close
proximity to truck freight routes as identified in USDOT's FAF4.\470\
FAF4 is a model from the USDOT's Bureau of Transportation Statistics
(BTS) and Federal Highway Administration (FHWA), which provides data
associated with freight movement in the United States.\471\ Relative to
the rest of
[[Page 4423]]
the population, people living near FAF4 truck routes are more likely to
be people of color and have lower incomes than the general population.
People living near FAF4 truck routes are also more likely to live in
metropolitan areas. Even controlling for region of the country, county
characteristics, population density, and household structure, race,
ethnicity, and income are significant determinants of whether someone
lives near a FAF4 truck route. We note that we did not analyze the
population living near warehousing, distribution centers,
transshipment, ot intermodal freight facilities.
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\470\ U.S. EPA (2021). Estimation of Population Size and
Demographic Characteristics among People Living Near Truck Routes in
the Conterminous United States. Memorandum to the Docket.
\471\ FAF4 includes data from the 2012 Commodity Flow Survey
(CFS), the Census Bureau on international trade, as well as data
associated with construction, agriculture, utilities, warehouses,
and other industries. FAF4 estimates the modal choices for moving
goods by trucks, trains, boats, and other types of freight modes. It
includes traffic assignments, including truck flows on a network of
truck routes. https://ops.fhwa.dot.gov/freight/freight_analysis/faf/
.
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We additionally analyzed national databases that allowed us to
evaluate whether homes and schools were located near a major road and
whether disparities in exposure may be occurring in these environments.
Until 2009, the U.S. Census Bureau's American Housing Survey (AHS)
included descriptive statistics of over 70,000 housing units across the
nation and asked about transportation infrastructure near respondents'
homes every two years.472 473 We also analyzed the U.S.
Department of Education's Common Core of Data (CCD), which includes
enrollment and location information for schools across the United
States.\474\
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\472\ U.S. Department of Housing and Urban Development, & U.S.
Census Bureau. (n.d.). Age of other residential buildings within 300
feet. In American Housing Survey for the United States: 2009 (pp. A-
1). Retrieved from https://www.census.gov/programs-surveys/ahs/data/2009/ahs-2009-summary-tables0/h150-09.html.
\473\ The 2013 AHS again included the ``etrans'' question about
highways, airports, and railroads within half a block of the housing
unit but has not maintained the question since then.
\474\ https://nces.ed.gov/ccd/.
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In analyzing the 2009 AHS, we focused on whether a housing unit was
located within 300 feet of a ``4-or-more lane highway, railroad, or
airport'' (this distance was used in the AHS analysis).\475\ We
analyzed whether there were differences between households in such
locations compared with those in locations farther from these
transportation facilities.\476\ We included other variables, such as
land use category, region of country, and housing type. We found that
homes with a non-White householder were 22-34 percent more likely to be
located within 300 feet of these large transportation facilities than
homes with White householders. Homes with a Hispanic householder were
17-33 percent more likely to be located within 300 feet of these large
transportation facilities than homes with non-Hispanic householders.
Households near large transportation facilities were, on average, lower
in income and educational attainment and more likely to be a rental
property and located in an urban area compared with households more
distant from transportation facilities.
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\475\ This variable primarily represents roadway proximity.
According to the Central Intelligence Agency's World Factbook, in
2010, the United States had 6,506,204 km of roadways, 224,792 km of
railways, and 15,079 airports. Highways thus represent the
overwhelming majority of transportation facilities described by this
factor in the AHS.
\476\ Bailey, C. (2011) Demographic and Social Patterns in
Housing Units Near Large Highways and other Transportation Sources.
Memorandum to docket.
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In examining schools near major roadways, we used the CCD from the
U.S. Department of Education, which includes information on all public
elementary and secondary schools and school districts nationwide.\477\
To determine school proximities to major roadways, we used a geographic
information system (GIS) to map each school and roadways based on the
U.S. Census's TIGER roadway file.\478\ We estimated that about 10
million students attend schools within 200 meters of major roads, about
20 percent of the total number of public school students in the United
States.\479\ About 800,000 students attend public schools within 200
meters of primary roads, or about 2 percent of the total. We found that
students of color were overrepresented at schools within 200 meters of
primary roadways, and schools within 200 meters of primary roadways had
a disproportionate population of students eligible for free or reduced-
price lunches.\480\ Black students represent 22 percent of students at
schools located within 200 meters of a primary road, compared to 17
percent of students in all U.S. schools. Hispanic students represent 30
percent of students at schools located within 200 meters of a primary
road, compared to 22 percent of students in all U.S. schools.
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\477\ https://nces.ed.gov/ccd/.
\478\ Pedde, M.; Bailey, C. (2011) Identification of Schools
within 200 Meters of U.S. Primary and Secondary Roads. Memorandum to
the docket.
\479\ Here, ``major roads'' refer to those TIGER classifies as
either ``Primary'' or ``Secondary.'' The Census Bureau describes
primary roads as ``generally divided limited-access highways within
the Federal interstate system or under state management.'' Secondary
roads are ``main arteries, usually in the U.S. highway, state
highway, or county highway system.''
\480\ For this analysis we analyzed a 200-meter distance based
on the understanding that roadways generally influence air quality
within a few hundred meters from the vicinity of heavily traveled
roadways or along corridors with significant trucking traffic. See
U.S. EPA, 2014. Near Roadway Air Pollution and Health: Frequently
Asked Questions. EPA-420-F-14-044.
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We also reviewed existing scholarly literature examining the
potential for disproportionate exposure among people of color and
people with low socioeconomic status (SES). Numerous studies evaluating
the demographics and socioeconomic status of populations or schools
near roadways have found that they include a greater percentage of
residents of color, as well as lower SES populations (as indicated by
variables such as median household income). Locations in these studies
include Los Angeles, CA; Seattle, WA; Wayne County, MI; Orange County,
FL; the State of California generally; and
nationally.481 482 483 484 485 486 487 Such disparities may
be due to multiple factors.488 489 490 491 492
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\481\ Marshall, J.D. (2008) Environmental inequality: air
pollution exposures in California's South Coast Air Basin.
\482\ Su, J.G.; Larson, T.; Gould, T.; Cohen, M.; Buzzelli, M.
(2010) Transboundary air pollution and environmental justice:
Vancouver and Seattle compared. GeoJournal 57: 595-608. doi:10.1007/
s10708-009-9269-6.
\483\ Chakraborty, J.; Zandbergen, P.A. (2007) Children at risk:
measuring racial/ethnic disparities in potential exposure to air
pollution at school and home. J Epidemiol Community Health 61: 1074-
1079. doi:10.1136/jech.2006.054130.
\484\ Green, R.S.; Smorodinsky, S.; Kim, J.J.; McLaughlin, R.;
Ostro, B. (20042004) Proximity of California public schools to busy
roads. Environ Health Perspect 112: 61-66. doi:10.1289/ehp.6566.
\485\ Wu, Y.; Batterman, S.A. (2006) Proximity of schools in
Detroit, Michigan to automobile and truck traffic. J Exposure Sci &
Environ Epidemiol. doi:10.1038/sj.jes.7500484.
\486\ Su, J.G.; Jerrett, M.; de Nazelle, A.; Wolch, J. (2011)
Does exposure to air pollution in urban parks have socioeconomic,
racial, or ethnic gradients? Environ Res 111: 319-328.
\487\ Jones, M.R.; Diez-Roux, A.; Hajat, A.; et al. (2014) Race/
ethnicity, residential segregation, and exposure to ambient air
pollution: The Multi-Ethnic Study of Atherosclerosis (MESA). Am J
Public Health 104: 2130-2137. [Online at: https://doi.org/10.2105/AJPH.2014.302135].
\488\ Depro, B.; Timmins, C. (2008) Mobility and environmental
equity: do housing choices determine exposure to air pollution? Duke
University Working Paper.
\489\ Rothstein, R. The Color of Law: A Forgotten History of How
Our Government Segregated America. New York: Liveright, 2018.
\490\ Lane, H.J.; Morello-Frosch, R.; Marshall, J.D.; Apte, J.S.
(2022) Historical redlining is associated with present-day air
pollution disparities in US Cities. Environ Sci & Technol Letters 9:
345-350. DOI: [Online at: https://doi.org/10.1021/acs.estlett.1c01012].
\491\ Ware, L. (2021) Plessy's legacy: the government's role in
the development and perpetuation of segregated neighborhoods. RSF:
The Russel Sage Foundation Journal of the Social Sciences, 7:92-109.
DOI: DOI: 10.7758/RSF.2021.7.1.06.
\492\ Archer, D.N. (2020) ``White Men's Roads through Black
Men's Homes'': advancing racial equity through highway
reconstruction. Vanderbilt Law Rev 73: 1259.
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People with low SES often live in neighborhoods with multiple
stressors
[[Page 4424]]
and health risk factors, including reduced health insurance coverage
rates, higher smoking and drug use rates, limited access to fresh food,
visible neighborhood violence, and elevated rates of obesity and some
diseases such as asthma, diabetes, and ischemic heart disease. Although
questions remain, several studies find stronger associations between
air pollution and health in locations with such chronic neighborhood
stress, suggesting that populations in these areas may be more
susceptible to the effects of air pollution.493 494 495 496
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\493\ Clougherty, J.E.; Kubzansky, L.D. (2009) A framework for
examining social stress and susceptibility to air pollution in
respiratory health. Environ Health Perspect 117: 1351-1358.
Doi:10.1289/ehp.0900612.
\494\ Clougherty, J.E.; Levy, J.I.; Kubzansky, L.D.; Ryan, P.B.;
Franco Suglia, S.; Jacobson Canner, M.; Wright, R.J. (2007)
Synergistic effects of traffic-related air pollution and exposure to
violence on urban asthma etiology. Environ Health Perspect 115:
1140-1146. doi:10.1289/ehp.9863.
\495\ Finkelstein, M.M.; Jerrett, M.; DeLuca, P.; Finkelstein,
N.; Verma, D.K.; Chapman, K.; Sears, M.R. (2003) Relation between
income, air pollution and mortality: a cohort study. Canadian Med
Assn J 169: 397-402.
\496\ Shankardass, K.; McConnell, R.; Jerrett, M.; Milam, J.;
Richardson, J.; Berhane, K. (2009) Parental stress increases the
effect of traffic-related air pollution on childhood asthma
incidence. Proc Natl Acad Sci 106: 12406-12411. doi:10.1073/
pnas.0812910106.
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Several publications report nationwide analyses that compare the
demographic patterns of people who do or do not live near major
roadways.497 498 499 500 501 502 Three of these studies
found that people living near major roadways are more likely to be
people of color or low in SES.503 504 505 They also found
that the outcomes of their analyses varied between regions within the
United States. However, only one such study looked at whether such
conclusions were confounded by living in a location with higher
population density and how demographics differ between locations
nationwide.\506\ In general, it found that higher density areas have
higher proportions of low-income residents and people of color. In
other publications based on a city, county, or state, the results are
similar.507 508
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\497\ Rowangould, G.M. (2013) A census of the U.S. near-roadway
population: public health and environmental justice considerations.
Transportation Research Part D; 59-67.
\498\ Tian, N.; Xue, J.; Barzyk. T.M. (2013) Evaluating
socioeconomic and racial differences in traffic-related metrics in
the United States using a GIS approach. J Exposure Sci Environ
Epidemiol 23: 215-222.
\499\ CDC (2013) Residential proximity to major highways--United
States, 2010. Morbidity and Mortality Weekly Report 62(3): 46-50.
\500\ Clark, L.P.; Millet, D.B., Marshall, J.D. (2017) Changes
in transportation-related air pollution exposures by race-ethnicity
and socioeconomic status: outdoor nitrogen dioxide in the United
States in 2000 and 2010. Environ Health Perspect https://doi.org/10.1289/EHP959.
\501\ Mikati, I.; Benson, A.F.; Luben, T.J.; Sacks, J.D.;
Richmond-Bryant, J. (2018) Disparities in distribution of
particulate matter emission sources by race and poverty status. Am J
Pub Health https://ajph.aphapublications.org/doi/abs/10.2105/AJPH.2017.304297?journalCode=ajph.
\502\ Alotaibi, R.; Bechle, M.; Marshall, J.D.; Ramani, T.;
Zietsman, J.; Nieuwenhuijsen, M.J.; Khreis, H. (2019) Traffic
related air pollution and the burden of childhood asthma in the
continuous United States in 2000 and 2010. Environ International
127: 858-867. https://www.sciencedirect.com/science/article/pii/S0160412018325388.
\503\ Tian, N.; Xue, J.; Barzyk. T.M. (2013) Evaluating
socioeconomic and racial differences in traffic-related metrics in
the United States using a GIS approach. J Exposure Sci Environ
Epidemiol 23: 215-222.
\504\ Rowangould, G.M. (2013) A census of the U.S. near-roadway
population: public health and environmental justice considerations.
Transportation Research Part D; 59-67.
\505\ CDC (2013) Residential proximity to major highways--United
States, 2010. Morbidity and Mortality Weekly Report 62(3): 46-50.
\506\ Rowangould, G.M. (2013) A census of the U.S. near-roadway
population: public health and environmental justice considerations.
Transportation Research Part D; 59-67.
\507\ Pratt, G.C.; Vadali, M.L.; Kvale, D.L.; Ellickson, K.M.
(2015) Traffic, air pollution, minority, and socio-economic status:
addressing inequities in exposure and risk. Int J Environ Res Public
Health 12: 5355-5372. https://dx.doi.org/10.3390/ijerph120505355.
\508\ Sohrabi, S.; Zietsman, J.; Khreis, H. (2020) Burden of
disease assessment of ambient air pollution and premature mortality
in urban areas: the role of socioeconomic status and transportation.
Int J Env Res Public Health doi:10.3390/ijerph17041166.
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Two recent studies provide strong evidence that reducing emissions
from heavy-duty vehicles is extremely likely to reduce the disparity in
exposures to traffic-related air pollutants, both using NO2
observations from the recently launched TROPospheric Ozone Monitoring
Instrument (TROPOMI) satellite sensor as a measure of air quality,
which provides the highest-resolution observations heretofore
unavailable from any satellite.\509\
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\509\ TROPospheric Ozone Monitoring Instrument (TROPOMI) is part
of the Copernicus Sentinel-5 Precursor satellite.
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One study evaluated satellite NO2 concentrations during
the COVID-19 lockdowns in 2020 and compared them to NO2
concentrations from the same dates in 2019.\510\ That study found that
average NO2 concentrations were highest in areas with the
lowest percentage of White populations, and that the areas with the
greatest percentages of non-White or Hispanic populations experienced
the greatest declines in NO2 concentrations during the
lockdown. These NO2 reductions were associated with the
density of highways in the local area.
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\510\ Kerr, G.H.; Goldberg, D.L.; Anenberg, S.C. (2021) COVID-19
pandemic reveals persistent disparities in nitrogen dioxide
pollution. PNAS 118. [Online at https://doi.org/10.1073/pnas.2022409118].
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In the second study, satellite NO2 measured from 2018-
2020 was averaged by racial groups and income levels in 52 large U.S.
cities.\511\ Using census tract-level NO2, the study
reported average population-weighted NO2 levels to be 28
percent higher for low-income non-White people compared with high-
income White people. The study also used weekday-weekend differences
and bottom-up emission estimates to estimate that diesel traffic is the
dominant source of NO2 disparities in the studied cities.
Overall, there is substantial evidence that people who live or attend
school near major roadways are more likely to be of a non-White race,
Hispanic, and/or have a low SES. Although proximity to an emissions
source is an indicator of potential exposure, it is important to note
that the impacts of emissions from tailpipe sources are not limited to
communities in close proximity to these sources. For example, the
effects of potential decreases in emissions from sources affected by
this final rule might also be felt many miles away, including in
communities with EJ concerns. The spatial extent of these impacts
depends on a range of interacting and complex factors including the
amount of pollutant emitted, atmospheric lifetime of the pollutant,
terrain, atmospheric chemistry and meteorology. However, recent studies
using satellite-based NO2 measurements provide evidence that
reducing emission from heavy-duty vehicles is likely to reduce
disparities in exposure to traffic-related pollution.
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\511\ Demetillo, M.A.; Harkins, C.; McDonald, B.C.; et al.
(2021) Space-based observational constraints on NO2 air
pollution inequality from diesel traffic in major US cities. Geophys
Res Lett 48, e2021GL094333. [Online at https://doi.org/10.1029/2021GL094333].
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2. Demographic Analysis of Ozone and PM2.5 Impacts
When feasible, EPA's Office of Transportation and Air Quality
conducts full-scale photochemical air quality modeling to demonstrate
how its national mobile source regulatory actions affect ambient
concentrations of regional pollutants throughout the United States. As
described in RIA Chapter 6.2, the air quality modeling we conducted for
the proposal also supports our analysis of future projections of
PM2.5 and ozone concentrations in a ``baseline'' scenario
absent the rule and in a ``control''
[[Page 4425]]
scenario that assumes the rule is in place.\512\
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\512\ Air quality modeling was performed for the proposed rule,
which used emission reductions that are very similar to the emission
reductions projected for the final rule. Given the similar structure
of the proposed and final programs, we expect consistent geographic
distribution of emissions reductions and modeled improvements in air
quality, and that the air quality modeling conducted at the time of
proposal adequately represents the final rule. Specifically, we
expect this rule will decrease ambient concentrations of air
pollutants, including significant improvements in ozone
concentrations in 2045 as demonstrated in the air quality modeling
analysis.
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This air quality modeling data can also be used to conduct a
demographic analysis of human exposure to future air quality in
scenarios with and without the rule in place. Although the spatial
resolution of the air quality modeling is not sufficient to capture
very local heterogeneity of human exposures, particularly the pollution
concentration gradients near roads, the analysis does allow estimates
of demographic trends at a national scale. We developed this approach
by considering the purpose and specific characteristics of this
rulemaking, as well as the nature of known and potential exposures to
the air pollutants controlled by the standards. The heavy-duty
standards apply nationally and will be implemented consistently across
roadways throughout the United States. The pollutant predominantly
controlled by the standard is NOX. Reducing emissions of
NOX will reduce formation of ozone and secondarily formed
PM2.5, which will reduce human exposures to regional
concentrations of ambient ozone and PM2.5. These reductions
will be geographically widespread. Taking these factors into
consideration, this demographic analysis evaluates the exposure outcome
distributions that will result from this rule at the national scale
with a focus on locations that are projected to have the highest
baseline concentrations of PM2.5 and ozone.
To analyze trends in exposure outcomes, we sorted projected 2045
baseline air quality concentrations from highest to lowest
concentration and created two groups: Areas within the contiguous
United States with the worst air quality (highest 5 percent of
concentrations) and the rest of the country. This approach can then
answer two principal questions to determine disparity among people of
color:
1. What is the demographic composition of areas with the worst
baseline air quality in 2045?
2. Are those with the worst air quality benefiting more from the
heavy-duty vehicle and engine standards?
We found that in the 2045 baseline, the number of people of color
projected to live within the grid cells with the highest baseline
concentrations of ozone (26 million) is nearly double that of non-
Hispanic Whites (14 million). Thirteen percent of people of color are
projected to live in areas with the worst baseline ozone, compared to
seven percent of non-Hispanic Whites. The number of people of color
projected to live within the grid cells with the highest baseline
concentrations of PM2.5 (93 million) is nearly double that
of non-Hispanic Whites (51 million). Forty-six percent of people of
color are projected to live in areas with the worst baseline
PM2.5, compared to 25 percent of non-Hispanic Whites. We
also found that the largest predicted improvements in both ozone and
PM2.5 are estimated to occur in areas with the worst
baseline air quality, and that a larger number of people of color are
projected to reside in these areas.
EPA received comments related to the methods the Agency used to
analyze the distribution of impacts of the heavy-duty vehicle and
engine standards. We summarize and respond to those comments in the
Response to Comments document that accompanies this rulemaking. After
consideration of comments, we have retained our approach used in the
proposal for this final rule. However, after considering comments that
EPA undertake an analysis of race/ethnicity-stratified impacts, we have
added an analysis of the demographic composition of air quality impacts
that accrue to specific race and ethnic groups. The result of that
analysis found that non-Hispanic Blacks will experience the greatest
reductions in PM2.5 and ozone concentrations as a result of
the standards. Chapter 6.6.9 of the RIA describes the data and methods
used to conduct the demographic analysis and presents our results in
detail.
VIII. Benefits of the Heavy-Duty Engine and Vehicle Standards
The highway heavy-duty engines and vehicles subject to the final
rule are significant sources of mobile source air pollution, including
directly-emitted PM2.5 as well as NOX and VOC
emissions (both precursors to ozone formation and secondarily-formed
PM2.5). The final program will reduce exhaust emissions of
these pollutants from the regulated engines and vehicles, which will in
turn reduce ambient concentrations of ozone and PM2.5, as
discussed in Sections VI and VII. Exposures to these pollutants are
linked to adverse environmental and human health impacts, such as
premature deaths and non-fatal illnesses (see Section II).
In this section, we present the quantified and monetized human
health benefits from reducing concentrations of ozone and
PM2.5 using the air quality modeling results described in
Section VII. As noted in Section VII, we performed full-scale
photochemical air quality modeling for the proposal. No further air
quality modeling has been conducted to reflect the emissions impacts of
the final program. Because air quality modeling results are necessary
to quantify estimates of avoided mortality and illness attributable to
changes in ambient PM2.5 and ozone, we present the benefits
from the proposal as a proxy for the health benefits associated with
the final program. RIA Chapter 5 describes the differences in emissions
between those used to estimate the air quality impacts of the proposal
and those that will be achieved by the final program. Emission
reductions associated with the final program are similar to those used
in the air quality modeling conducted for the proposal. We therefore
conclude that the health benefits from the proposal are a fair
characterization of those that will be achieved due to the substantial
improvements in air quality attributable to the final program.
The approach we used to estimate health benefits is consistent with
the approach described in the technical support document (TSD) that was
published for the final Revised Cross-State Air Pollution Rule (CSAPR)
Update RIA.\513\ Table VIII-1 and Table VIII-2 present quantified
health benefits from reductions in human exposure to ambient
PM2.5 and ozone, respectively, in 2045. Table VIII-3
presents the total monetized benefits attributable to the final rule in
2045. We estimate that in 2045, the annual monetized benefits are $12
and $33 billion at a 3 percent discount rate and $10 and $30 billion at
a 7 percent discount rate (2017 dollars).
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\513\ U.S. Environmental Protection Agency (U.S. EPA). 2021.
Estimating PM2.5- and Ozone-Attributable Health Benefits.
Technical Support Document (TSD) for the Final Revised Cross-State
Air Pollution Rule Update for the 2008 Ozone Season NAAQS. EPA-HQ-
OAR-2020-0272. March.
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There are additional human health and environmental benefits
associated with reductions in exposure to ambient concentrations of
PM2.5, ozone, and NO2 that EPA has not quantified
due to data, resource, or methodological limitations. There are also
benefits associated with reductions in air toxic pollutant emissions
that result from the final standards, but EPA is not currently able to
monetize those impacts due to methodological limitations. The estimated
benefits of this rule would be
[[Page 4426]]
larger if we were able to monetize all unquantified benefits at this
time.
EPA received several comments related to the methods the Agency
used to estimate the benefits of the proposal. We summarize and respond
to those comments in the Response to Comments document that accompanies
this rulemaking. After consideration of comments, we have retained our
approach to estimating benefits and have not made any changes to the
analysis. For more detailed information about the benefits analysis
conducted for this rule, please refer to RIA Chapter 8 that accompanies
this preamble.
Table VIII-1--Estimated Avoided PM2.5 Mortality and Illnesses for 2045
[95 Percent confidence interval] \ab\
------------------------------------------------------------------------
Avoided health
incidence
------------------------------------------------------------------------
Avoided premature mortality:
Turner et al. (2016)--Ages 30+.............. 740 (500 to 980).
Di et al. (2017)--Ages 65+.................. 800 (780 to 830).
Woodruff et al. (2008)--Ages <1............. 4.1 (-2.6 to 11).
Non-fatal heart attacks among adults:
Short-term exposure:
Peters et al. (2001).................... 790 (180 to 1,400).
Pooled estimate......................... 85 (31 to 230).
Morbidity effects:
Long-term exposure:
Asthma onset............................ 1,600 (1,500 to
1,600).
Allergic rhinitis symptoms.............. 10,000 (2,500 to
18,000)
Stroke.................................. 41 (11 to 70).
Lung cancer............................. 52 (16 to 86).
Hospital Admissions--Alzheimer's disease 400 (300 to 500).
Hospital Admissions--Parkinson's disease 43 (22 to 63).
Short-term exposure:
Hospital admissions--cardiovascular..... 110 (76 to 130).
ED visits--cardiovascular............... 210 (-82 to 500).
Hospital admissions--respiratory........ 68 (23 to 110).
ED visits--respiratory.................. 400 (78 to 830).
Asthma symptoms......................... 210,000 (-100,000 to
520,000).
Minor restricted-activity days.......... 460,000 (370,000 to
550,000).
Cardiac arrest.......................... 10 (-4.2 to 24).
Lost work days.......................... 78,000 (66,000 to
90,000).
------------------------------------------------------------------------
\a\ Values rounded to two significant figures.
\b\ PM2.5 exposure metrics are not presented here because all PM health
endpoints are based on studies that used daily 24-hour average
concentrations. Annual exposures are estimated using daily 24-hour
average concentrations.
Table VIII-2--Estimated Avoided Ozone Mortality and Illnesses for 2045
[95 Percent confidence interval] \a\
------------------------------------------------------------------------
Metric and season Avoided health
\b\ incidence
------------------------------------------------------------------------
Avoided premature mortality:
Long-term exposure:
Turner et al. (2016).... MDA8; April- 2,100 (1,400 to
September. 2,700).
Short-term exposure:
Katsouyanni et al. MDA1; April- 120 (-69 to 300).
(2009). September.
Morbidity effects:
Long-term exposure:
Asthma onset \c\........ MDA8; June-August. 16,000 (14,000 to
18,000).
Short-term exposure:
Allergic rhinitis MDA8; May- 88,000 (47,000 to
symptoms. September. 130,000).
Hospital admissions-- MDA1; April- 350 (-91 to 770).
respiratory. September.
ED visits--respiratory.. MDA8; May- 5,100 (1,400 to
September. 11,000).
Asthma symptoms--Cough MDA8; May- 920,000 (-50,000
\d\. September. to 1,800,000).
Asthma symptoms--Chest MDA8; May- 770,000 (85,000 to
Tightness \d\. September. 1,400,000).
Asthma symptoms-- MDA8; May- 390,000 (-330,000
Shortness of Breath \d\. September. to 1,100,000).
Asthma symptoms--Wheeze MDA8; May- 730,000 (-57,000
\d\. September. to 1,500,000).
Minor restricted- MDA1; May- 1,600,000 (650,000
activity days \d\. September. to 2,600,000).
School absence days..... MDA8; May- 1,100,000 (-
September. 150,000 to
2,200,000).
------------------------------------------------------------------------
\a\ Values rounded to two significant figures.
\b\ MDA8--maximum daily 8-hour average; MDA1--maximum daily 1-hour
average. Studies of ozone vary with regards to season, limiting
analyses to various definitions of summer (e.g., April-September, May-
September or June-August). These differences can reflect state-
specific ozone seasons, EPA-defined seasons or another seasonal
definition chosen by the study author. The paucity of ozone monitoring
data in winter months complicates the development of full year
projected ozone surfaces and limits our analysis to only warm seasons.
\c\ The underlying metric associated with this risk estimate is daily 8-
hour average from 10 a.m.-6 p.m. (AVG8); however, we ran the study
with a risk estimate converted to MDA8.
\d\ Applied risk estimate derived from full year exposures to estimates
of ozone across a May-September ozone season. When risk estimates
based on full-year, long-term ozone exposures are applied to warm
season air quality projections, the resulting benefits assessment may
underestimate impacts, due to a shorter timespan for impacts to
accrue.
[[Page 4427]]
Table VIII-3--Total Ozone and PM2.5-Attributable Benefits in 2045
[95 Percent confidence interval; billions of 2017$] \a b\
----------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------
Total annual benefits in 2045
----------------------------------------------------------------------------------------------------------------
3% Discount Rate.............................................. $12 and $33
($0.72 to $31) \c\ ($3.5 to $87) \d\
7% Discount Rate.............................................. $10 and $30
($0.37 to $28) \c\ ($3.0 to $78) \d\
----------------------------------------------------------------------------------------------------------------
\a\ The benefits associated with the standards presented here do not include the full complement of health and
environmental benefits that, if quantified and monetized, would increase the total monetized benefits.
\b\ Values rounded to two significant figures. The two benefits estimates separated by the word ``and'' signify
that they are two separate estimates. The estimates do not represent lower- and upper-bound estimates though
they do reflect a grouping of estimates that yield more and less conservative benefit totals. They should not
be summed.
\c\ Sum of benefits using the Katsouyanni et al. (2009) short-term exposure ozone respiratory mortality risk
estimate and the Turner et al. (2016) long-term exposure PM2.5 all-cause risk estimate.
\d\ Sum of benefits using the Turner et al. (2016) long-term exposure ozone respiratory mortality risk estimate
and the Di et al. (2017) long-term exposure PM2.5 all-cause risk estimate.
The full-scale criteria pollutant benefits analysis that was
conducted for the proposal, and is presented here, reflects spatially
and temporally allocated emissions inventories (see RIA Chapter 5),
photochemical air quality modeling (see RIA Chapter 6), and
PM2.5 and ozone benefits generated using EPA's Environmental
Benefits Mapping and Analysis Program--Community Edition (BenMAP-CE)
(see RIA Chapter 8),\514\ all for conditions projected to occur in
calendar year 2045. As we presented in Sections V and VI, national
estimates of program costs and emissions were generated for each
analysis year from the final rule's implementation to a year when the
final rule will be fully phased-in and the vehicle fleet is approaching
full turnover (2027-2045). The computational requirements needed to
conduct photochemical air quality modeling to support a full-scale
benefits analysis for analysis years from 2027 to 2044 precluded the
Agency from conducting benefits analyses comparable to the proposal's
benefits analysis for calendar year 2045. Instead, we use a reduced-
form approach to scale total benefits in 2045 back to 2027 using
projected reductions in year-over-year NOX emissions so we
can estimate the present and annualized values of the stream of
estimated benefits for the final rule.\515\ For more information on the
benefits scaling approach we applied to estimate criteria pollutant
benefits over time, please refer to RIA Chapter 8.6 that accompanies
this preamble.
---------------------------------------------------------------------------
\514\ BenMAP-CE is an open-source computer program that
calculates the number and economic value of air pollution-related
deaths and illnesses. The software incorporates a database that
includes many of the concentration-response relationships,
population files, and health and economic data needed to quantify
these impacts. More information about BenMAP-CE, including
downloadable versions of the tool and associated user manuals, can
be found at EPA's website www.epa.gov/benmap.
\515\ Because NOX is the dominant pollutant
controlled by the final rule, we make a simplifying assumption that
total PM and ozone benefits can be scaled by NOX
emissions, even though emissions of other pollutants are controlled
in smaller amounts by the final rule.
---------------------------------------------------------------------------
Table VIII-4 and Table VIII-5 present the annual, estimated
undiscounted total health benefits (PM2.5 plus ozone) for
the stream of years beginning with the first year of rule
implementation, 2027, through 2045. The tables also display the present
and annualized values of benefits over this time series, discounted
using both 3 percent and 7 percent discount rates and reported in 2017
dollars. Table VIII-4 presents total benefits as the sum of short-term
ozone respiratory mortality benefits for all ages, long-term
PM2.5 all-cause mortality benefits for ages 30 and above,
and all monetized avoided illnesses. Table VIII-5 presents total
benefits as the sum of long-term ozone respiratory mortality benefits
for ages 30 and above, long-term PM2.5 all-cause mortality
benefits for ages 65 and above, and all monetized avoided illnesses.
Table VIII-4--Undiscounted Stream and Present Value of Human Health
Benefits From 2027 Through 2045: Monetized Benefits Quantified as Sum of
Short-Term Ozone Respiratory Mortality Ages 0-99, and Long-Term PM2.5
All-Cause Mortality Ages 30+
[Discounted at 3 percent and 7 percent; billions of 2017$] a b
------------------------------------------------------------------------
Monetized benefits
-------------------------------
3% Discount 7% Discount
rate rate
------------------------------------------------------------------------
2027.................................... $0.66 $0.59
2028.................................... 1.4 1.2
2029.................................... 2.1 1.9
2030.................................... 2.8 2.6
2031.................................... 3.8 3.4
2032.................................... 4.8 4.3
2033.................................... 5.5 5.0
2034.................................... 6.2 5.6
2035.................................... 6.9 6.2
2036.................................... 7.5 6.7
2037.................................... 8.0 7.2
2038.................................... 8.6 7.7
2039.................................... 9.1 8.2
2040.................................... 9.6 8.7
[[Page 4428]]
2041.................................... 10 9.0
2042.................................... 10 9.4
2043.................................... 11 9.7
2044.................................... 11 10
2045 \c\................................ 12 10
Present Value........................... 91 53
Annualized Value........................ 6.3 5.1
------------------------------------------------------------------------
\a\ The benefits associated with the standards presented here do not
include the full complement of health and environmental benefits that,
if quantified and monetized, would increase the total monetized
benefits.
\b\ Benefits calculated as value of avoided: PM2.5-attributable deaths
(quantified using a concentration-response relationship from the
Turner et al. 2016 study); Ozone-attributable deaths (quantified using
a concentration-response relationship from the Katsouyanni et al. 2009
study); and PM2.5 and ozone-related morbidity effects.
\c\ Year in which PM2.5 and ozone air quality was simulated (2045).
Table VIII-5--Undiscounted Stream and Present Value of Human Health
Benefits From 2027 Through 2045: Monetized Benefits Quantified as Sum of
Long-Term Ozone Respiratory Mortality Ages 30+, and Long-Term PM2.5 All-
Cause Mortality Ages 65+
[Discounted at 3 percent and 7 percent; billions of 2017$] a b
------------------------------------------------------------------------
Monetized benefits
-------------------------------
3% Discount 7% Discount
rate rate
------------------------------------------------------------------------
2027.................................... $1.8 $1.6
2028.................................... 3.7 3.3
2029.................................... 5.7 5.1
2030.................................... 7.9 7.1
2031.................................... 11 9.6
2032.................................... 13 12
2033.................................... 16 14
2034.................................... 18 16
2035.................................... 19 17
2036.................................... 21 19
2037.................................... 23 21
2038.................................... 25 22
2039.................................... 26 23
2040.................................... 28 25
2041.................................... 29 26
2042.................................... 30 27
2043.................................... 31 28
2044.................................... 32 29
2045 \c\................................ 33 30
Present Value........................... 260 150
Annualized Value........................ 18 14
------------------------------------------------------------------------
\a\ The benefits associated with the standards presented here do not
include the full complement of health and environmental benefits that,
if quantified and monetized, would increase the total monetized
benefits.
\b\ Benefits calculated as value of avoided: PM2.5-attributable deaths
(quantified using a concentration-response relationship from the Di et
al. 2017 study); Ozone-attributable deaths (quantified using a
concentration-response relationship from the Turner et al. 2016
study); and PM2.5 and ozone-related morbidity effects.
\c\ Year in which PM2.5 and ozone air quality was simulated (2045).
This analysis includes many data sources as inputs that are each
subject to uncertainty. Input parameters include projected emission
inventories, air quality data from models (with their associated
parameters and inputs), population data, population estimates, health
effect estimates from epidemiology studies, economic data, and
assumptions regarding the future state of the world (i.e., regulations,
technology, and human behavior). When compounded, even small
uncertainties can greatly influence the size of the total quantified
benefits. Please refer to RIA Chapter 8 for more information on the
uncertainty associated with the benefits presented here.
IX. Comparison of Benefits and Costs
This section compares the estimated range of total monetized health
benefits to total costs associated with the final rule. This section
also presents the range of monetized net benefits (benefits minus
costs) associated with the final rule. Program costs are detailed and
presented in Section V of this preamble.
[[Page 4429]]
Those costs include costs for both the new technology and the operating
costs associated with that new technology, as well as costs associated
with the final rule's warranty and useful life provisions. Program
benefits are presented in Section VIII. Those benefits are the
monetized economic value of the reduction in PM2.5- and
ozone-related premature deaths and illnesses that result from
reductions in NOX emissions and directly emitted
PM2.5 attributable to implementation of the final rule.
As noted in Section II and Sections V through VIII, these estimated
benefits, costs, and net benefits do not reflect all the anticipated
impacts of the final rule.516 517
---------------------------------------------------------------------------
\516\ As detailed in RIA Chapter 8, estimates of health benefits
are based on air quality modeling conducted for the proposal, and
thus differences between the proposal and final rule are not
reflected in the benefits analysis. We have concluded, however, that
the health benefits estimated for the proposal are a fair
characterization of the benefits that will be achieved due to the
substantial improvements in air quality attributable to the final
rule.
\517\ EPA's analysis of costs and benefits does not include
California's Omnibus rule or actions by other states to adopt it.
EPA is reviewing a waiver request under CAA section 209(b) from
California for the Omnibus rule; until EPA grants the waiver, the HD
Omnibus program is not enforceable.
---------------------------------------------------------------------------
A. Methods
EPA presents three different benefit-cost comparisons for the final
rule:
1. A future-year snapshot comparison of annual benefits and costs
in the year 2045, chosen to approximate the annual health benefits that
will occur in a year when the program will be fully implemented and
when most of the regulated fleet will have turned over. Benefits, costs
and net benefits are presented in year 2017 dollars and are not
discounted. However, 3 percent and 7 percent discount rates were
applied in the valuation of avoided premature deaths from long-term
pollution exposure to account for a twenty-year segmented cessation
lag.
2. The present value (PV) of the stream of benefits, costs and net
benefits calculated for the years 2027-2045, discounted back to the
first year of implementation of the final rule (2027) using both a 3
percent and 7 percent discount rate, and presented in year 2017
dollars. Note that year-over-year costs are presented in Section V and
year-over-year benefits can be found in Section VIII.
3. The equivalent annualized value (EAV) of benefits, costs and net
benefits representing a flow of constant annual values that, had they
occurred in each year from 2027 to 2045, will yield an equivalent
present value to the present value estimated in method 2 (using either
a 3 percent or 7 percent discount rate). Each EAV represents a typical
benefit, cost or net benefit for each year of the analysis and is
presented in year 2017 dollars.
The two estimates of monetized benefits (and net benefits) in each
of these benefit-cost comparisons reflect alternative combinations of
the economic value of PM2.5- and ozone-related premature
deaths summed with the economic value of illnesses for each discount
rate (see RIA Chapter 8 for more detail).
B. Results
Table IX-1 presents the benefits, costs and net benefits of the
final rule in annual terms for year 2045, in PV terms, and in EAV
terms.
Table IX-1--Annual Value, Present Value and Equivalent Annualized Value
of Costs, Benefits and Net Benefits of the Final Rule
[billions, 2017$] a b
------------------------------------------------------------------------
3% Discount 7% Discount
------------------------------------------------------------------------
2045:
Benefits............................ $12-$33 $10-$30
Costs............................... 4.7 4.7
Net Benefits........................ 6.9-29 5.8-25
Present Value:
Benefits............................ 91-260 53-150
Costs............................... 55 39
Net Benefits........................ 36-200 14-110
Equivalent Annualized Value:
Benefits............................ 6.3-18 5.1-14
Costs............................... 3.8 3.8
Net Benefits........................ 2.5-14 1.3-11
------------------------------------------------------------------------
\a\ All benefits estimates are rounded to two significant figures;
numbers may not sum due to independent rounding. The range of benefits
(and net benefits) in this table are two separate estimates and do not
represent lower- and upper-bound estimates, though they do reflect a
grouping of estimates that yield more and less conservative benefits
totals. The costs and benefits in 2045 are presented in annual terms
and are not discounted. However, all benefits in the table reflect a 3
percent and 7 percent discount rate used to account for cessation lag
in the valuation of avoided premature deaths associated with long-term
exposure.
\b\ The benefits associated with the standards presented here do not
include the full complement of health and environmental benefits that,
if quantified and monetized, would increase the total monetized
benefits.
Annual benefits are larger than the annual costs in 2045, with
annual net benefits of $5.8 and $25 billion using a 7 percent discount
rate, and $6.9 and $29 billion using a 3 percent discount rate.\518\
Benefits also outweigh the costs when expressed in PV terms (net
benefits of $14 and $110 billion using a 7 percent discount rate, and
$36 and $200 billion using a 3 percent discount rate) and EAV terms
(net benefits of $1.3 and $11 billion using a 7 percent discount rate,
and $2.5 and $14 billion using a 3 percent discount rate).
---------------------------------------------------------------------------
\518\ The range of benefits and net benefits presented in this
section reflect a combination of assumed PM2.5 and ozone
mortality risk estimates and selected discount rate.
---------------------------------------------------------------------------
Given these results, implementation of the final rule will provide
society with a substantial net gain in welfare, notwithstanding the
health and other benefits we were unable to quantify (see RIA Chapter
8.7 for more information about unquantified benefits). EPA does not
expect the omission of unquantified benefits to impact the Agency's
evaluation of the costs and benefits of the final rule, though net
benefits would be larger if unquantified benefits were monetized.
X. Economic Impact Analysis
This section describes our Economic Impact Analysis for the final
rule. Our analysis focuses on the potential impacts of the standards on
heavy-duty
[[Page 4430]]
(HD) vehicles (sales, mode shift, fleet turnover) and employment in the
HD industry. This section describes our evaluation.
A. Impact on Vehicle Sales, Mode Shift, and Fleet Turnover
This final rulemaking will require HD engine manufacturers to
develop and implement emission control technologies capable of
controlling NOX at lower levels over longer emission
warranty and regulatory useful life periods. These changes in
requirements will increase the cost of producing and selling compliant
HD vehicles. These increased costs are likely to lead to increases in
prices for HD vehicles, which might lead to reductions in truck sales.
In addition, there may be a period of ``pre-buying'' in anticipation of
potentially higher prices, during which there is an increase in new
vehicle purchases before the implementation of new requirements,
followed by a period of ``low-buying'' directly after implementation,
during which new vehicle purchases decrease. EPA acknowledges that the
final rule may lead to some pre-buy before the implementation date of
the standards, and some low-buy after the standards are implemented.
EPA is unable to estimate sales impacts based on existing literature,
and as such contracted with ERG to complete a literature review, as
well as conduct original research to estimate sales impacts for
previous EPA HD vehicle rules on pre- and low-buy for HD vehicles. The
resulting analysis examines the effect of four HD truck regulations,
those that became effective in 2004, 2007, 2010 and 2014, on the sales
of Class 6, 7 and 8 vehicles over the twelve months before and after
each standard. The rules with implementation dates in 2004, 2007 and
2010 focused on reducing criteria pollutant emissions. The 2014
regulation focused on reducing GHG emissions. The report finds little
evidence of sales impacts for Class 6 and 7 vehicles. For Class 8
vehicles, evidence of pre-buy was found before the 2010 and 2014
standards' implementation dates, and evidence of low-buy was found
after the 2002, 2007 and 2010 standards' implementation dates. Based on
the results of this study, EPA outlined an approach in the RIA that
could be used to estimate pre- and low-buy effects. In the RIA, we
explain the methods used to estimate sales effects, as well as how the
results can be applied to a regulatory analysis (see the RIA, Chapter
10.1, for further discussion). Our results for the final standards
suggest pre- and low-buy for Class 8 trucks may range from zero to
approximately two percent increase in sales over a period of up to 8
months before the final standards become effective for MY 2027 (pre-
buy), and a decrease in sales from zero to just under three percent
over a period of up to 12 months after the standards begin (low-buy).
In response to our request for comment in the NPRM on the approach
to estimate sales effects discussed in the RIA, some commenters stated
that EPA estimates of pre- and low-buy in the draft RIA were
underestimated, citing results from ACT Research. The estimated costs
used by ACT Research were significantly higher than those estimated by
EPA in the NPRM, which led, in part, to higher estimated sales effects.
Another commenter pointed out limitations in EPA's approach that could
lead to overestimates of sales effects, and they recommended removing
the quantitative analysis of sales effects. We believe that despite its
limitations, EPA's peer-reviewed approach continues to be appropriate
given the data and literature that are currently available. In
addition, the EPA peer-reviewed study and method used to estimate
illustrative results in Chapter 10 of the RIA is transparent,
reproducible, and ``is based on the best reasonably obtainable
scientific, technical, and economic information available,'' in
compliance with OMB Circular A-4.\519\ The model and assumptions used
by ACT Research did not include sufficient detail for EPA to evaluate
or replicate that approach, and the other commenter's suggestions of
how to improve EPA's approach are not currently feasible with available
data. Furthermore, our analysis is clear that the lower bound is zero
(i.e., there may be no sales effect). For further detail regarding
these comments and EPA's response to the costs estimates cited by
commenters, see Section 18 of the Response to Comments. For information
on costs estimated in this final rule, see Chapter 7 of the RIA. For
further information on comments EPA received and EPA's response to
comments on our sales effects analysis, see Section 25 of the Response
to Comments.
---------------------------------------------------------------------------
\519\ OMB Circular A-4 (found at https://obamawhitehouse.archives.gov/omb/circulars_a004_a-4/#d) provides
guidance to Federal Agencies on the development of regulatory
analyses as required under Executive Order 12866.
---------------------------------------------------------------------------
In addition to potential sales impacts from changes in purchase
price, the requirement for longer useful life and emission warranty
periods may also affect vehicle sales. While longer emission warranty
periods and useful life are likely to increase the purchase price of
new HD vehicles, these increases may be offset by reduced operating
costs. This is because longer useful life periods are expected to make
emission control technology components more durable, and more durable
components, combined with manufacturers paying for repairs during the
longer warranty periods, will in turn reduce repair costs for vehicle
owners. These combined effects may increase (or reduce the decrease in)
sales of new HD vehicles if fleets and independent owner-operators
prefer to purchase more durable vehicles with overall lower repair
costs.\520\ EPA is unable to quantify these effects because existing
literature does not provide sufficient insight on the relationship
between warranty changes, increases in prices due to increased warranty
periods, and sales impacts. EPA continues to investigate methods for
estimating sales impacts of longer emission warranty periods and useful
life. See the RIA, Chapter 10.1.1, for more information.
---------------------------------------------------------------------------
\520\ The reduced repair costs may counteract some of the sales
effect of increased vehicle purchase cost. As a result, they may
reduce incentives for pre- and low-buy and mitigate adverse sales
impacts.
---------------------------------------------------------------------------
Another potential effect of the final standards is transportation
mode shift, which is a change from using a heavy duty-truck to using
another mode of transportation (typically rail or marine). Whether
shippers switch to a different transportation mode for freight depends
not only on the cost per mile of the shipment (freight rate), but also
the value of the shipment, the time needed for shipment, and the
availability of supporting infrastructure. This final rule is not
expected to have a large impact on truck freight rates given that the
price of the truck is only a small part of the cost per mile of a ton
of goods. For that reason, we expect little mode shift due to the final
standards. The RIA, Chapter 10.1.3, discusses this issue.
An additional potential area of impact of the standards is on fleet
turnover and the associated reduction in emissions from new vehicles.
After implementation of the final standards, each individual new
vehicle sold will produce lower emissions per mile relative to legacy
vehicles. However, the standards will reduce total HD highway fleet
emissions gradually. This is because, initially, the vehicles meeting
the final standards will only be a small portion of the total fleet;
over time, as more vehicles subject to the standards enter the market
and older vehicles leave the market, greater emission reductions will
occur. If pre-buy and low-buy behaviors occur, then the initial
emission reductions are likely to be smaller than expected. This is
[[Page 4431]]
because, under pre-buy conditions, the pre-bought vehicles will be
certified to less stringent standards and their emission reductions
will be smaller than what will be realized if those vehicles were
subject to the final standards. However, the new vehicles are likely
less polluting than the older vehicles that they are most likely to
displace, and there may be an earlier reduction in emissions than would
have occurred without the standards since the vehicles are being
purchased ahead of the implementation of new standards, rather than at
a natural point in the purchase cycle. Under low-buy, emission
reductions will be slower because there is slower adoption of new
vehicles than without the standards. See the RIA, Chapter 10.1.2, for
more information on this, as well as the discussion in this section
related to vehicle miles traveled (VMT).
The standards may also result in a net reduction in new vehicle
sales if there is either a smaller pre-buy than a post-standards low-
buy, or some potential buyers decide not to purchase at all. In this
case, the VMT of vehicles in the existing fleet may increase to
compensate for the ``missing'' vehicles. However, since we expect this
effect to be small, to the extent it might exist, we expect the total
effect on emissions reductions to be small.
B. Employment Impacts
This section discusses potential employment impacts due to this
regulation, as well as our partial estimates of those impacts. We focus
our analysis on the motor vehicle manufacturing and the motor vehicle
parts manufacturing sectors because these sectors are most directly
affected.\521\ While the final rule primarily affects heavy duty
vehicle engines, the employment effects are expected to be felt more
broadly in the motor vehicle and parts sectors due to the effects of
the standards on sales.
---------------------------------------------------------------------------
\521\ The employment analysis in the RIA is part of the EPA's
ongoing effort to ``conduct continuing evaluations of potential loss
or shifts of employment which may result from the administration or
enforcement of [the Act]'' pursuant to CAA section 321(a).
---------------------------------------------------------------------------
In general, the employment effects of environmental regulation are
difficult to disentangle from other economic changes (especially the
state of the macroeconomy) and business decisions that affect
employment, both over time and across regions and industries. In light
of these difficulties, we look to economic theory to provide a
constructive framework for approaching these assessments and for better
understanding the inherent complexities in such assessments.
Economic theory of labor demand indicates that employers affected
by environmental regulation may change their demand for different types
of labor in different ways. They may increase their demand for some
types, decrease demand for other types, or maintain demand for still
other types. To present a complete picture, an employment impact
analysis describes both positive and negative changes in employment. A
variety of conditions can affect employment impacts of environmental
regulation, including baseline labor market conditions, employer and
worker characteristics, industry, and region.
In the RIA, we describe three ways employment at the firm level
might be affected by changes in a firm's production costs due to
environmental regulation: A demand effect, caused by higher production
costs increasing market prices and decreasing demand; a cost effect,
caused by additional environmental protection costs leading regulated
firms to increase their use of inputs; and a factor-shift effect, in
which post-regulation production technologies may have different labor
intensities than their pre-regulation counterparts.522 523
---------------------------------------------------------------------------
\522\ Morgenstern, Richard D., William A. Pizer, and Jhih-Shyang
Shih (2002). ``Jobs Versus the Environment: An Industry-Level
Perspective.'' Journal of Environmental Economics and Management 43:
412-436.
\523\ Berman and Bui have a similar framework in which they
consider output and substitution effects that are similar to
Morgenstern et al.'s three effect (Berman, E. and L.T. M. Bui
(2001). ``Environmental Regulation and Labor Demand: Evidence from
the South Coast Air Basin.'' Journal of Public Economics 79(2): 265-
295).
---------------------------------------------------------------------------
Due to data limitations, EPA is not quantifying the impacts of the
final regulation on firm-level employment for affected companies,
although we acknowledge these potential impacts. Instead, we discuss
factor-shift, demand, and cost employment effects for the regulated
sector at the industry level in the RIA. Factor-shift effects are due
to changes in labor intensity of production due to the standards. We do
not have information on how regulations might affect labor intensity of
production, and therefore we cannot estimate the factor-shift effect on
employment. Demand effects on employment are due to changes in labor
due to changes in demand. In general, if the regulation causes HD sales
to decrease, fewer people would be needed to assemble trucks and to
manufacture their components. If pre-buy occurs, HD vehicle sales may
increase temporarily in advance of the standards, leading to temporary
increases in employment, but if low-buy occurs following the standards,
there could be temporary decreases in employment. We outlined a method
to quantify sales impacts, though we are not using it to estimate
effects on fleet turnover in this rulemaking. As such, we do not
estimate the demand-effect impact on employment due to the standards.
However, after consideration of comments, we have added an explanation
of a method to Chapter 10.2 of the RIA that could be used to estimate
sales effects on employment. We also extend the illustrative sales
effects results to show how that method could be used to estimate
demand employment effects of this final rule. These results, to the
extent they occur, should be interpreted as short-term effects, due to
the short-term nature of pre- and low-buy, with a lower-bound of no
change in employment due to no change in sales. If the maximum
estimated total change in sales were to occur, our illustrative results
suggest that this level of pre-buy could lead to an increase of up to
about 450 job-years before implementation in 2027, and the maximum
level of low-buy could lead to a decrease of up to about 640 job-years
after implementation regulation.
Cost effects on employment are due to changes in labor associated
with increases in costs of production, and we do estimate a partial
employment impact due to changes in cost. This cost effect includes the
impact on employment due to the increase in production costs needed for
vehicles to meet the standards. (Note that this analysis is separate
from any employment effect due to changes in vehicle sales; in other
words, the analysis holds output constant.) In the RIA, we capture
these effects using the historic share of labor as a part of the cost
of production to extrapolate future estimates of the share of labor as
a cost of production. This provides a sense of the order of magnitude
of expected impacts on employment.
These estimates are averages, covering all the activities in these
sectors. The estimates may not be representative of the labor effects
when expenditures are required on specific activities, or when
manufacturing processes change sufficiently that labor intensity
changes. In addition, these estimates do not include changes in
industries that supply these sectors, such as steel or electronics
producers, or in other potentially indirectly affected sectors (such as
shipping). Other sectors that sell, purchase, or service HD vehicles
may also face employment impacts due to the standards. The effects on
these
[[Page 4432]]
sectors will depend on the degree to which compliance costs are passed
through to prices for HD vehicles and the effects of warranty and
useful life requirements on demand for vehicle repair and maintenance.
EPA does not have data to estimate the full range of possible
employment impacts. For more information on how we estimate the
employment impacts due to increased costs, see Chapter 10 of the RIA.
We estimated employment effects due to increases in vehicle costs,
based on the ratio of labor to production costs derived from historic
data for the final rule. Results are provided in job-years, where a
job-year is, for example, one year of full-time work for one person, or
one year of half-time work for two people. Increased cost of vehicles
and parts will, by itself and holding labor intensity constant, be
expected to increase employment by 1,000 to 5,300 job years in 2027,
with effects decreasing every year after, see Chapter 10 of the RIA for
details.
While we estimate employment impacts, measured in job-years,
beginning with program implementation, some of these employment gains
may occur earlier as vehicle manufacturers and parts suppliers hire
staff in anticipation of compliance with the standards. Additionally,
holding all other factors constant, demand-effect employment may
increase prior to MY 2027 due to pre-buy, and may decrease, potentially
temporarily, afterwards.\524\ We present a range of possible results
because our analysis consists of data from multiple industrial sectors
that we expect will be directly affected by the final regulation, as
well as data from multiple sources. For more information on the data we
use to estimate the cost effect, see Chapter 10.2 of the RIA.
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\524\ Note that the standards are not expected to provide
incentives for manufacturers to shift employment between domestic
and foreign production. This is because the standards will apply to
vehicles sold in the U.S. regardless of where they are produced.
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XI. Other Amendments
This section describes several amendments to correct, clarify, and
streamline a wide range of regulatory provisions for many different
types of engines, vehicles, and equipment.\525\ Section XI.A includes
technical amendments to compliance provisions that apply broadly across
EPA's emission control programs to multiple industry sectors, including
light-duty vehicles, light-duty trucks, marine diesel engines,
locomotives, and various types of nonroad engines, vehicles, and
equipment. Some of those amendments are for broadly applicable testing
and compliance provisions in 40 CFR parts 1065, 1066, and 1068. Other
cross-sector issues involve making the same or similar changes in
multiple standard-setting parts for individual industry sectors.
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\525\ A docket memo includes redline text to highlight all the
changes to the regulations in the final rule. See ``Redline Document
Showing Final Changes to Regulatory Text in the Heavy-Duty 2027
Rule'', EPA memorandum from Alan Stout to Docket EPA-HQ-OAR-2019-
0055.
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We are adopting amendments in two areas of note for the general
compliance provisions in 40 CFR part 1068. First, we are adopting a
comprehensive approach for making confidentiality determinations
related to compliance information that EPA collects from companies. We
are applying these confidentiality determination provisions for all
highway, nonroad, and stationary engine, vehicle, and equipment
programs, as well as aircraft and portable fuel containers. Second, we
are adopting provisions that include clarifying text to establish what
qualifies as an adjustable parameter and to identify the practically
adjustable range for those adjustable parameters. The final rule
includes specific provisions related to electronic controls that aim to
deter tampering.
The rest of Section XI describes amendments that apply uniquely to
individual industry sectors. These amendments apply to heavy-duty
highway engines and vehicles, light-duty motor vehicles, large nonroad
SI engines, small nonroad SI engines, recreational vehicles and nonroad
equipment, marine diesel engines, locomotives, and stationary emergency
CI engines.
A. General Compliance Provisions (40 CFR Part 1068) and Other Cross-
Sector Issues
The regulations in 40 CFR part 1068 include compliance provisions
that apply broadly across EPA's emission control programs for engines,
vehicles, and equipment. This section describes several amendments to
these regulations. This section also includes amendments that make the
same or similar changes in multiple standard-setting parts for
individual industry sectors or other related portions of the CFR. The
following sections describe these cross-sector issues.
1. Confidentiality Determinations
EPA adopts emission standards and corresponding certification
requirements and compliance provisions that apply to on-highway CI and
SI engines (such as those adopted in this action for on-highway heavy-
duty engines) and vehicles, and to stationary and nonroad CI and SI
engines, vehicles, and equipment.\526\ This final rule amends our
regulations, including 40 CFR parts 2 and 1068 and the standard-setting
parts,\527\ to establish a broadly applicable set of confidentiality
determinations by categories of information, through rulemaking. Under
this final rule, EPA is determining that certain information
manufacturers must submit (or EPA otherwise collects) under the
standard-setting parts including for certification, compliance
oversight, and in response to certain enforcement activities,\528\ is
either emission data or otherwise not entitled to confidential
treatment. As a result of these determinations, information in these
categories is not subject to the case-by-case or class determination
processes under 40 CFR part 2 that EPA typically uses to evaluate
whether such information qualifies for confidential treatment. Where we
codify a determination that information is emission data or otherwise
not entitled to confidential treatment, it will be subject to
disclosure to the public without further notice. Any determination that
applies for submitted information continues to apply even if that
information is carried into other documents that EPA prepares for
internal review or publication. EPA also notes that we are not making
confidentiality determinations in this rulemaking for certain other
identified information submitted to us for certification and
compliance, which will remain subject to the case-by-case or class
determination process under 40 CFR part 2, as established in this
rulemaking under 40 CFR 2.301(j)(4).
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\526\ Nonroad applications include marine engines, locomotives,
and a wide range of other land-based vehicles and equipment.
Standards and certification requirements also apply for portable
fuel containers and for fuel tanks and fuel lines used with some
types of nonroad equipment. Standards and certification requirements
also apply for stationary engines and equipment, such as generators
and pumps. EPA also has emission standards for aircraft and aircraft
engines. This preamble refers to all these different regulated
products as ``sources.''
\527\ 40 CFR parts 59, 60, 85, 86, 87, 1068, 1030, 1031, 1033,
1036, 1037, 1039, 1042, 1043, 1045, 1048, 1051, 1054, and 1060.
These parts are hereinafter collectively referred to as ``the
standard-setting parts.''
\528\ We also receive numerous FOIA requests for information
once enforcement actions have concluded. In responding to those
requests, to the extent the information collected through the
enforcement action corresponds to a category of certification or
compliance information that we have determined to be emission data
or otherwise not entitled to confidential treatment in this
rulemaking, this final rule establishes that such information is
also subject to the same categorical confidentiality determinations
specified in 40 CFR 1068.11.
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[[Page 4433]]
The CAA states that ``[a]ny records, reports or information
obtained under [section 114 and parts B and C of Subchapter II] shall
be available to the public. . . . '' \529\ Thus, the CAA begins with a
presumption that the information submitted to EPA will be available to
be disclosed to the public.\530\ It then provides a narrow exception to
that presumption for information that ``would divulge methods or
processes entitled to protection as trade secrets. . . .'' \531\ The
CAA then narrows this exception further by excluding ``emission data''
from the category of information eligible for confidential treatment.
While the CAA does not define ``emission data,'' EPA has done so by
regulation at 40 CFR 2.301(a)(2)(i). EPA releases, on occasion, some of
the information submitted under CAA sections 114 and 208 to parties
outside of the Agency of its own volition, through responses to
requests submitted under the Freedom of Information Act
(``FOIA''),\532\ or through civil litigation. Typically, manufacturers
may claim some of the information they submit to EPA is entitled to
confidential treatment as confidential business information (``CBI''),
which is exempt from disclosure under Exemption 4 of the FOIA.\533\
Generally, when we have information that we intend to disclose publicly
that is covered by a claim of confidentiality under FOIA Exemption 4,
EPA has a process to make case-by-case or class determinations under 40
CFR part 2 to evaluate whether such information is or is not emission
data, and whether it otherwise qualifies for confidential treatment
under FOIA Exemption 4.\534\
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\529\ CAA section 114(c) and 208(c); 42 U.S.C. 7414(c) and
7542(c).
\530\ CAA section 114(c) and 208(c); 42 U.S.C. 7414(c) and
7542(c).
\531\ CAA section 114(c) and 208(c); 42 U.S.C. 7414(c) and
7542(c).
\532\ 5 U.S.C. 552.
\533\ 5 U.S.C. 552(b)(4).
\534\ 40 CFR 2.205.
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This final rule adopts provisions regarding the confidentiality of
certification and compliance information that is submitted by
manufacturers to EPA for a wide range of engines, vehicles, and
equipment that are subject to emission standards and other requirements
under the CAA. This includes motor vehicles and motor vehicle engines,
nonroad engines and nonroad equipment, aircraft and aircraft engines,
and stationary engines. It also includes portable fuel containers
regulated under 40 CFR part 59, subpart F, and fuel tanks, fuel lines,
and related fuel system components regulated under 40 CFR part 1060.
The regulatory provisions regarding confidentiality determinations for
these products are being codified broadly in 40 CFR 1068.11, with
additional detailed provisions for specific sectors in the regulatory
parts referenced in 40 CFR 1068.1. With this notice-and-comment
rulemaking, EPA is making categorical emission data and confidentiality
determinations that will apply to certain information collected by EPA
for engine, vehicle, and equipment certification and compliance,
including information collected during certain enforcement
actions.\535\
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\535\ Throughout this preamble, we refer to certification and
compliance information. Hereinafter, the enforcement information
covered by the confidentiality determination in this final rule is
included when we refer to certification and compliance information.
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At this time, EPA is not determining that any specific information
is CBI or entitled to confidential treatment. EPA is instead
identifying categories of information that are not appropriate for such
treatment. We are maintaining the 40 CFR part 2 process for any
information we are not determining to be emission data or otherwise not
entitled to confidential treatment in this rulemaking. As explained
further in the following discussion, the emission data and
confidentiality determinations in this action are intended to increase
the efficiency with which the Agency responds to FOIA requests and to
provide consistency in the treatment of the same or similar information
collected under the standard-setting parts. Establishing these
determinations through this rulemaking will provide predictability for
both information requesters and submitters. The emission data and
confidentiality determinations in this final rule will also increase
transparency in the certification programs.
After consideration of comments, we are revising the regulation
from that proposed in the final rule to clarify that information
submitted in support of a request for an exemption from emission
standards and certification requirements will be subject to the 40 CFR
part 2 process unless information from such a request is specifically
identified as emission data in 40 CFR 1068.11. For example, emission
test results used to demonstrate that engines meet a certain level of
emission control that is required as a condition of a hardship
exemption would not be entitled to confidential treatment, while other
information not identified as emission data in 40 CFR 1068.11 would be
subject to the 40 CFR part 2 process for making confidentiality
determinations. These provisions apply equally for exemptions
identified in 40 CFR part 1068, subpart C or D, or in the standard-
setting parts.
In 2013 EPA published CBI class determinations for information
related to certification of engines and vehicles under the standard-
setting parts.\536\ These determinations established whether those
particular classes of information were releasable or entitled to
confidential treatment and were instructive when making case-by-case
determinations for other similar information within the framework of
the CAA and the regulations. However, the determinations did not
resolve all confidentiality questions regarding information submitted
to the Agency for the standard-setting parts, and EPA receives numerous
requests each year to disclose information that is not within the scope
of these 2013 CBI class determinations.
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\536\ EPA, Class Determination 1-13, Confidentiality of Business
Information Submitted in Certification Applications for 2013 and
subsequent model year Vehicles, Engines and Equipment, March 28,
2013, available at https://www.epa.gov/sites/default/files/2020-02/documents/1-2013_class_determination.pdf.
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Prior to this rulemaking, the Agency has followed the existing
process in 40 CFR part 2 when making case-by-case or class
confidentiality determinations. The part 2 confidentiality
determination process is time consuming for information requesters,
information submitters, and EPA. The determinations in this rulemaking
will allow EPA to process requests for information more quickly, as the
Agency will not always need to go through the part 2 process to make
case-by-case determinations. Additionally, the determinations in this
rulemaking will also provide predictability and consistency to
information submitters on how EPA will treat the information. Finally,
the part 2 confidentiality determination process is very resource-
intensive for EPA, as it requires personnel in the program office to
draft letters to the manufacturers (of which there may be many)
requesting that they substantiate their claims of confidentiality,
review each manufacturer's substantiation response, and prepare a
recommendation for the Office of General Counsel. The Office of General
Counsel then must review the recommendation and all the materials to
issue a final determination on the entitlement of the information to
confidential treatment. For these reasons, we are amending our
regulations in 40 CFR parts 2 and 1068 to establish a broadly
applicable set of confidentiality determinations for categories of
information, through this rulemaking. This final action supersedes
[[Page 4434]]
the class determinations made in 2013.\537\
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\537\ We intend for this rulemaking to be consistent with Tables
1 and 2 from the 2013 class determinations. Specifically, the CBI
class determinations reflected in Table 1 and Table 2 of the 2013
determination are consistent with the determinations described in
Section XI.A.1.i. and Section XI.A.1.iii, respectively. However, for
the reasons described in Section XI.A.1.iv, the information in Table
3 of the 2013 determination will be subject to the existing part 2
process, such that EPA will continue to make case-by-case CBI
determinations as described in Section XI.A.1.iv.
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In this action, EPA is finalizing regulations to establish
categories for certain certification and compliance information
submitted under the standard-setting parts and determining that certain
categories of certification and compliance information are not entitled
to confidential treatment, including revisions to 40 CFR parts 2, 59,
60, 85, 86, 87, 1030, 1031, 1033, 1036, 1037, 1043, 1045, 1048, 1051,
1054, 1060, and 1068. The confidentiality determinations for these
categories, and the basis for such determinations, are described in the
following discussion. Additionally, a detailed description of the
specific information submitted under the standard-setting parts that
currently falls within these categories is also available in the docket
for this rulemaking.\538\ The determinations made in this rulemaking
will serve as notification of the Agency's decisions on: (1) The
categories of information the Agency will not treat as confidential;
and (2) the categories of information that may be claimed as
confidential but will remain subject to the existing part 2 process. We
are not making in this rule a determination in favor of confidential
treatment for any information collected for certification and
compliance of engines, vehicles, equipment, and products subject to
evaporative emission standards. In responding to requests for
information not determined in this rule to be emission data or
otherwise not entitled to confidential treatment, we will continue to
apply the existing case-by-case process governed by 40 CFR part 2.
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\538\ See Zaremski, Sara. Memorandum to docket EPA-HQ-OAR-2019-
0055. ``Supplemental Information for CBI Categories for All
Industries and All Programs''. October 1, 2021, and attachment ``CBI
Categories for All Industries All Programs'' (hereinafter ``CBI
Chart''), available in the docket for this action.
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We are also establishing provisions in the Agency's Clean Air Act-
specific FOIA regulations at 40 CFR 2.301(j)(2) and (4) concerning
information determined to be entitled to confidential treatment through
rulemaking in 40 CFR part 1068. These provisions are very similar to
the regulations established by the Greenhouse Gas Reporting Program
from 40 CFR part 98 that is addressed at 40 CFR 2.301(d). The
regulation at 40 CFR 2.301(j)(4)(ii) addresses the Agency's process for
reconsidering a determination that information is entitled to
confidential treatment under 40 CFR 2.204(d)(2) if there is a change in
circumstance in the future. This provision is intended to maintain
flexibility the Agency currently has under its part 2 regulations. Note
that because this rulemaking is not determining that any information is
entitled to confidential treatment, these regulations at 40 CFR
2.301(j)(2) and (4) do not apply to any confidentiality determination
made by this rulemaking.
The information categories established in this final action are:
(1) Certification and compliance information,
(2) fleet value information,
(3) source family information,
(4) test information and results,
(5) averaging, banking, and trading (``ABT'') credit information,
(6) production volume information,
(7) defect and recall information, and
(8) selective enforcement audit (``SEA'') compliance information.
The information submitted to EPA under the standard-setting parts
can be grouped in these categories based on their shared
characteristics. That said, much of the information submitted under the
standard-setting parts could be logically grouped into more than one
category. For the sake of organization, we have chosen to label
information as being in just one category where we think it fits best.
We believe this approach will promote greater accessibility to the CBI
determinations, reduce redundancy within the categories that could lead
to confusion, and ensure consistency in the treatment of similar
information in the future. We received supporting comment on the
following: (1) Our proposed categories of information; (2) the proposed
confidentiality determination on each category; and (3) our placement
of each data point under the category proposed. None of the comments we
received on the proposed emission data determinations disputed EPA's
conclusion that the information specified in those determinations is
emission data. We have responded to these comments in the Response to
Comments.
i. Information that is emission data and therefore not entitled to
confidential treatment.
We are applying the regulatory definition of ``emission data'' in
40 CFR 2.301(a)(2)(i) to determine that certain categories of source
certification and compliance information are not entitled to
confidential treatment. As relevant here, a source is generally the
engine, vehicle, or equipment covered by a certificate of conformity.
Alternatively, a source is each individual engine, vehicle, or
equipment produced under a certificate of conformity. CAA sections 114
and 208 provide that certain information submitted to EPA may be
entitled to confidential treatment. However, section 114 also expressly
excludes emission data from that category of information. The CAA does
not define ``emission data,'' but EPA has done so by regulation in 40
CFR 2.301(a)(2)(i).
EPA's regulations broadly define emission data as information that
falls into one or more of three types of information. Specifically,
emission data is defined in 40 CFR 2.301(a)(2)(i), for any source of
emission of any substance into the air as:
Information necessary to determine the identity, amount,
frequency, concentration, or other characteristics (to the extent
related to air quality) of any emission which has been emitted by the
source (or of any pollutant resulting from any emission by the source),
or any combination of the foregoing;
Information necessary to determine the identity, amount,
frequency, concentration, or other characteristics (to the extent
related to air quality) of the emissions which, under an applicable
standard or limitation, the source was authorized to emit (including,
to the extent necessary for such purposes, a description of the manner
or rate of operation of the source); and
A general description of the location and/or nature of the
source to the extent necessary to identify the source and to
distinguish it from other sources (including, to the extent necessary
for such purposes, a description of the device, installation, or
operation constituting the source).
EPA's broad general definitions of emissions data also exclude
certain information related to products still in the research and
development phase or products not yet on the market except for limited
purposes. Thus, for example, 40 CFR 2.301(a)(2)(ii) excludes
information related to ``any product, method, device, or installation
(or any component thereof) designed and intended to be marketed or used
commercially but not yet so marketed or used.'' This specific exclusion
from the definition of emissions data is limited in time.
Consistent with this limitation, and as described in Sections
XI.A.1.i and iii, in this rulemaking we are maintaining
[[Page 4435]]
confidential treatment prior to the introduction-into-commerce date for
the information included in an application for certification. Though
the nature of this information would otherwise make it emissions data,
it is not emissions data for purposes of this regulatory definition and
thus subject to release, until the product related to the information
has been introduced into commerce, consistent with 40 CFR
2.301(a)(2)(ii). The introduction-to-commerce date is generally
specified in an application for certification, even in cases where it
is not required. After consideration of comments, we are clarifying
from the proposal in the final rule that when an application for
certification does not specify an introduction into commerce date or in
situations where a certificate of conformity is issued after the
introduction-into-commerce date, EPA will use the date of certificate
issuance, as stated in the final 40 CFR 1068.10(d)(1).
We are establishing in 40 CFR 1068.11(a) that certain categories of
information the Agency collects in connection with the Title II
programs are information that meet the regulatory definition of
emission data under 40 CFR 2.301(a)(2)(i). The following sections
describe the categories of information we have determined to be
emission data, based on application of the definition at 40 CFR
2.301(a)(2)(i) to the shared characteristics of the information in each
category and our rationale for each determination. The CBI Chart in the
docket provides a comprehensive list of the current regulatory
citations under which we collect the information that we have grouped
into each category and can be found in the docket for this action. For
ease of reference, we have also indicated in the CBI Chart the
reason(s) explained in Sections XI.A.1 and 3 of this action for why EPA
has determined that the information submitted is not entitled to
confidential treatment. The CBI Chart provides the information EPA
currently collects that is covered by the determinations in this
rulemaking, the regulatory citation the information is collected under,
the information category for the information, the confidentiality
determination for the information, and the rationale EPA used to
determine whether the information is not entitled to confidential
treatment (i.e., the information qualifies as emission data under one
or more subparagraphs of the regulatory definition of emission data, is
both emission data and publicly available after the introduction-into-
commerce-date, etc.). Much of the information covered by these
determinations are emission data under more than one basis under the
regulatory definition of emission data, as described at the end of each
of the sections that follow. For each category of information and each
data point we have determined belongs in each category, each basis
independently is an alternative argument supporting EPA's final
determinations.
ii. Information necessary to determine the identity, amount,
frequency, concentration, or other characteristics (to the extent
related to air quality) of any emission which has been emitted by the
source (or of any pollutant resulting from any emission by the source),
or any combination of the foregoing.
We are finalizing the proposed determination that the categories of
information identified meet the regulatory definition of emission data
under 40 CFR 2.301(a)(2)(i)(A), which defines emission data to include
``[i]nformation necessary to determine the identity, amount, frequency,
concentration, or other characteristics (to the extent related to air
quality) of any emission which has been emitted by the source (or of
any pollutant resulting from any emission by the source), or any
combination of the foregoing[.]'' \539\ For shorthand convenience, we
refer to information that qualifies as emission data under subparagraph
(A) in the definition of emission data as merely ``paragraph A
information.''
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\539\ 40 CFR 2.301(a)(2)(i)(A).
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EPA collects emission information during certification, compliance
reporting, SEAs, defect and recall reporting, in ABT programs, and in
various testing programs like production line testing (``PLT'') and in-
use testing. The following categories of information are emission data
under 40 CFR 2.301(a)(2)(i)(A):
(1) Fleet value information,
(2) test information and results (including certification testing,
PLT, in-use testing, fuel economy testing, and SEA testing),
(3) ABT credit information,
(4) production volume,
(5) defect and recall information, and
(6) SEA compliance information.
All these categories include information that also fits under the
other emission data regulatory definition subparagraphs, therefore, the
lists in this section are not exhaustive of the information in each
category. The 40 CFR 2.301(a)(2)(i)(A) information we identify in this
section under each of the categories is also emission data under
paragraph (a)(2)(i)(B) of the definition of emission data and may also
be emission data under paragraph (a)(2)(i)(C) of the definition of
emission data. In the CBI Chart in the docket, we have identified for
every piece of information in every category all the applicable
emission data definition subparagraphs. Nevertheless, in this action,
we have chosen to explain each piece of information in detail only
under the most readily applicable subparagraph of emission data, while
highlighting that the information could also qualify as emission data
under another subparagraph of the regulatory definition of emission
data. Consistent with 40 CFR 2.301(a)(2)(ii), under this determination,
we will not release information included in an application for
certification prior to the introduction-into-commerce-date, except
under the limited circumstances already provided for in that regulatory
provision.
Fleet Value Information: The fleet value information category
includes the following information that underlies the ABT compliance
demonstrations and fleet average compliance information for on-highway
and nonroad:
(1) Offsets,
(2) displacement,
(3) useful life,
(4) power payload tons,
(5) load factor,
(6) integrated cycle work,
(7) cycle conversion factor, and
(8) test cycle.
The information in this category underlies the fleet average
calculations, which are necessary to understand the type and amount of
emissions released in-use from sources regulated under the standard-
setting parts that require a fleet average compliance value. These
values represent compounds emitted, though the raw emissions from an
individual source may be different from these values due to other
variables in the fleet value calculation. For these reasons, we
determine the fleet value information category is emission data because
it is necessary to identify and determine the amount of emissions
emitted by sources.\540\ Note, we are also determining that a portion
of the fleet value information category meets another basis in the
emission data definition in 40 CFR 2.301(a)(2)(i), as discussed in more
detail in Section XI.A.1.i.b, because it is ``[i]nformation necessary
to determine the identity, amount, frequency, concentration, or other
characteristics (to the extent related to air quality) of the emissions
which, under an applicable standard or limitation, the source was
authorized to
[[Page 4436]]
emit (including, to the extent necessary for such purposes, a
description of the manner or rate of operation of the source)[.]''
\541\
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\540\ Id.
\541\ 40 CFR 2.301(a)(2)(i)(B).
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Test Information and Results: The test information and results
category includes information collected during the certification
process, PLT testing, in-use testing programs, testing to determine
fuel economy, and testing performed during an SEA. This category
encompasses the actual test results themselves and information
necessary to understand how the test was conducted, and other
information to fully understand the results. We are including in the
test information and results category the certification test results
information, including emission test results which are required under
the standard-setting parts. Before introducing a source into commerce,
manufacturers must certify that the source meets the applicable
emission standards and emissions related requirements. To do this,
manufacturers conduct specified testing during the useful life of a
source and submit information related to those tests. Emission test
results are a straightforward example of emission data, as they
identify and measure the compounds emitted from the source during the
test. Furthermore, the tests were designed and are performed for the
explicit purpose of determining the identity, amount, frequency,
concentration, or other air quality characteristics of emissions from a
source. For these reasons, we are determining that test information and
results category is emission data because it is necessary to determine
the emissions emitted by a source.\542\ We are also determining that
all the information in the test information and results category,
except fuel economy label information, is emissions data under another
subsection of the regulatory definition of emissions data it is
``[i]nformation necessary to determine the identity, amount, frequency,
concentration, or other characteristics (to the extent related to air
quality) of the emissions which, under an applicable standard or
limitation, the source was authorized to emit (including, to the extent
necessary for such purposes, a description of the manner or rate of
operation of the source)[.]'' \543\ See Section XI.A.1.i.b for a more
detailed discussion for issues related to test information and results.
See Section XI.A.1.iii for additional discussion of fuel economy label
information.
---------------------------------------------------------------------------
\542\ 40 CFR 2.301(a)(2)(i)(A).
\543\ 40 CFR 2.301(a)(2)(i)(B).
---------------------------------------------------------------------------
EPA collects the following test information and results from the
PLT program. For CI engines and vehicles these include: CO results,
particulate matter (PM) results, NOX results, NOX
+ HC results, and HC results. For SI engines and vehicles and for
products subject to the evaporative emission standards these include:
Fuel type used, number of test periods, actual production per test
period, adjustments, modifications, maintenance, test number, test
duration, test date, end test period date, service hours accumulated,
test cycle, number of failed engines, initial test results, final test
results, and cumulative summation. Manufacturer-run production-line
testing is conducted under the standard-setting parts to ensure that
the sources produced conform to the certificate issued. PLT results are
emission test results and, for that reason, are among the most
straightforward examples of emission data, as they identify and measure
the compounds emitted from the source during the test. For example, the
measured amounts of specified compounds (like HC results, CO results,
and PM results) are measured emissions, i.e, the factual results of
testing. Similarly, the number of failed engines is emission data as it
reflects the results of emissions testing. Additionally, adjustments,
modifications, maintenance, and service hours accumulated are
information necessary for understanding the test results. We determine
that the categories of information listed in this paragraph is
necessary to understand the context and conditions in which the test
was performed, like test number, test duration, test date, number of
test periods, actual production per test period, end test period, and
is, therefore, emission data because it is information necessary for
understanding the characteristics of the test as performed, the test
results, and the information that goes into the emissions calculations.
Furthermore, PLT is performed for the explicit purpose of determining
the identity, amount, frequency, concentration, or other air quality
characteristics of emissions from a source. For these reasons, we
determine that test information and results category is emission data
because it is necessary to determine the emissions emitted by a
source.\544\ Note, we are also determining that the PLT information in
the test information and results category is emissions data under
another subsection of the regulatory definition of emissions data, as
discussed in more detail in Section XI.A.1.i.b, as it additionally
provides ``[i]nformation necessary to determine the identity, amount,
frequency, concentration, or other characteristics (to the extent
related to air quality) of the emissions which, under an applicable
standard or limitation, the source was authorized to emit (including,
to the extent necessary for such purposes, a description of the manner
or rate of operation of the source)[.]'' \545\
---------------------------------------------------------------------------
\544\ 40 CFR 2.301(a)(2)(i)(A).
\545\ 40 CFR 2.301(a)(2)(i)(B).
---------------------------------------------------------------------------
The test information and results category also includes the
following information from the in-use testing program: A description of
how the manufacturer recruited vehicles, the criteria use to recruit
vehicles, the rejected vehicles and the reason they were rejected, test
number, test date and time, test duration and shift-days of testing,
weather conditions during testing (ambient temperature and humidity,
atmospheric pressure, and dewpoint), differential back pressure,
results from all emissions testing, total hydrocarbons (HC), NMHC,
carbon monoxide, carbon dioxide, oxygen, NOX, PM, and
methane, applicable test phase (Phase 1 or Phase 2), adjustments,
modifications, repairs, maintenance history, vehicle mileage at start
of test, fuel test results, total lifetime operating hours, total non-
idle operation hours, a description of vehicle operation during
testing, number of valid Not to Exceed (NTE) events, exhaust flow
measurements, recorded one-hertz test data, number of engines passed,
vehicle pass ratio, number of engines failed, outcome of Phase 1
testing, testing to determine why a source failed, the number of
incomplete or invalid tests, usage hours and use history, vehicle on
board diagnostic (``OBD'') system history, engine diagnostic system,
number of disqualified engines, and number of invalid tests. The in-use
testing information includes actual test results and the information
that goes into the emissions calculations. For example, the measured
amounts of specified compounds (like total HC) are measured emissions,
and adjustments, modifications, and repairs are information necessary
for understanding the test results. It is necessary to know if and how
a source has changed from its certified condition during its use, as
these changes may impact the source's emissions. Total lifetime
operating hours and usage hours information is also used to calculate
emissions during in-use testing. The diagnostic system information is
necessary for
[[Page 4437]]
understanding emissions, as well, because it provides context to and
explains the test results; if an issue or question arises from the in-
use testing, the diagnostic system information allows for greater
understanding of the emissions performance. Additionally, the number of
disqualified engines is necessary to determine the sources tested, if
an end user has modified the source such that it cannot be used for in-
use testing, this directly relates to the sources eligible for in-use
testing and the emission measurements resulting from those tests. For
these reasons, we determine that the in-use testing information is
emission data because it is necessary to determine the emissions
emitted by sources.\546\ Note, we are also determining that the in-use
testing information is emissions data under another subsection of the
regulatory definition of emissions data, as discussed in more detail in
Section XI.A.1.i.b, as it additionally provides ``[i]nformation
necessary to determine the identity, amount, frequency, concentration,
or other characteristics (to the extent related to air quality) of the
emissions which, under an applicable standard or limitation, the source
was authorized to emit (including, to the extent necessary for such
purposes, a description of the manner or rate of operation of the
source)[.]'' \547\
---------------------------------------------------------------------------
\546\ 40 CFR 2.301(a)(2)(i)(A).
\547\ 40 CFR 2.301(a)(2)(i)(B).
---------------------------------------------------------------------------
We are also determining that the test information and results
category include the underlying information necessary to determine the
adjusted and rounded fuel economy label values and the resulting label
values. The underlying information includes test result values that are
plugged into a calculation included in the standard-setting parts that
establish the fuel economy rating. These results represent emissions,
the rate at which they are released, and are necessary to understanding
the fuel economy rating. For these reasons, the fuel economy label
information is appropriately included in the test information and
results category. Accordingly, we determine that fuel economy label
information is emission data because it is necessary to determine the
emissions emitted by sources.\548\ Note, also, that a portion of the
fuel economy label information is not entitled to confidential
treatment because it is required to be publicly available and is
discussed in more detail in Section XI.A.1.iii. We are, in this
rulemaking, superseding the 2013 class determination Table 3 for all
fuel economy label information, but the determination here applies only
to a portion of the fuel economy label information, as explained in
Section XI.A.1.iv.
---------------------------------------------------------------------------
\548\ 40 CFR 2.301(a)(2)(i)(A).
---------------------------------------------------------------------------
We are determining that the test information and results category
include the following information from SEA testing: The test procedure,
initial test results, rounded test results, final test results, final
deteriorated test results, the number of valid tests conducted, the
number of invalid tests conducted, adjustments, modifications, repairs,
test article preparation, test article maintenance, and the number of
failed engines and vehicles. SEAs can be required of manufacturers that
obtain certificates of conformity for their engines, vehicles, and
equipment. SEA test information includes emission test results from
tests performed on production engines and equipment covered by a
certificate of conformity. These tests measure the emissions emitted
from the test articles; therefore, they are emission data and not
entitled to confidentiality. The information supporting the test
results, such as the number of valid tests conducted, the adjustments,
modifications, repairs, and maintenance regarding the test article, is
necessary to understand the test results and is, therefore, also
emission data. For these reasons, we also determine that SEA test
information is appropriately grouped in test information and results
category and is emission data because it is necessary to identify and
determine the amount of emissions from a source.\549\ The SEA test
information, like all the information in the test information and
results category, is emissions data under another subsection of the
regulatory definition of emissions data, as discussed in more detail in
Section XI.A.1.i.b, as it provides ``[i]nformation necessary to
determine the identity, amount, frequency, concentration, or other
characteristics (to the extent related to air quality) of the emissions
which, under an applicable standard or limitation, the source was
authorized to emit (including, to the extent necessary for such
purposes, a description of the manner or rate of operation of the
source)[.]'' \550\
---------------------------------------------------------------------------
\549\ Id.
\550\ 40 CFR 2.301(a)(2)(i)(B).
---------------------------------------------------------------------------
Production Volume: We are determining that the production volume
category is emission data and is not entitled to confidential treatment
because the information is necessary to determine the total emissions
emitted by the source, where the source is the type of engine, vehicle,
or equipment covered by a certificate of conformity. The certificate of
conformity for a source does not, on its face, provide aggregate
emissions information for all the sources covered by that certificate.
Rather, it provides information relative to each single unit of the
source covered by a certificate. The production volume is necessary to
understand the amount, frequency, and concentration of emissions
emitted from the aggregate of units covered by a single certificate
that comprise the source. In other words, unless there will only ever
be one single engine, vehicle, or equipment covered by the certificate
of conformity, the emissions from that source will not be expressed by
the certificate and compliance information alone. The total number of
engines, vehicles, or equipment produced, in combination with the
certificate information, is necessary to know the real-world impact on
emissions from that source. Additionally, the production volume is also
collected for the purpose of emission modeling. For example, engine
population (the number of engines in use) is used in the non-road
emissions model to establish emission standards. Production volume,
when used in combination with the other emission data we collect
(certification test results, in-use test results, defects and recalls,
etc.), also allows EPA and independent third parties to calculate total
mobile source air emissions. For these reasons, production volume is
``necessary to determine the identity, amount, frequency,
concentration, or other characteristics (to the extent related to air
quality) of any emission which has been emitted by the source (or of
any pollutant resulting from any emission by the source), or any
combination of the foregoing[.]'' \551\ Note also that the production
volume category is emissions data under another subsection of the
regulatory definition of emissions data, as discussed in more detail in
Section XI.A.1.i.c, as it additionally provides ``[a] general
description of the location and/or nature of the source to the extent
necessary to identify the source and to distinguish it from other
sources (including, to the extent necessary for such purposes, a
description of the device, installation, or operation constituting the
source).'' \552\
---------------------------------------------------------------------------
\551\ 40 CFR 2.301(a)(2)(i)(A).
\552\ 40 CFR 2.301(a)(2)(i)(C).
---------------------------------------------------------------------------
Defect and Recall Information: We are determining that the defect
and recall information category is emission data and not entitled to
confidential treatment because it is information necessary to determine
the emissions from a source that has been issued a
[[Page 4438]]
certificate of conformity.\553\ The only defects and recalls that
manufacturers or certificate holders are required to report to EPA are
ones that impact emissions or could impact emissions. Therefore, if a
defect or recall is reported to us, it is because it causes or may
cause increased emissions and information relating to that defect or
recall is necessarily emission data, as it directly relates to the
source's emissions. The defect and recall information category includes
any reported emission data available. This information is the available
test results that a manufacturer has after conducting emission testing,
and an estimate of the defect's impact on emissions, with an
explanation of how the manufacturer calculated this estimate and a
summary of any available emission data demonstrating the impact of the
defect. Note, we are only determining that a portion of the defect and
recall information category is paragraph A information. As discussed in
Section XI.A.1.iv, we are not making a confidentiality determination on
the defect investigation report at this time. We are also determining
that the information in this category, excluding the defect
investigation report, is emissions data under another subsection of the
regulatory definition of emissions data, as discussed in more detail in
Section XI.A.1.i.b, as it additionally provides ``[i]nformation
necessary to determine the identity, amount, frequency, concentration,
or other characteristics (to the extent related to air quality) of the
emissions which, under an applicable standard or limitation, the source
was authorized to emit (including, to the extent necessary for such
purposes, a description of the manner or rate of operation of the
source)[.]'' \554\
---------------------------------------------------------------------------
\553\ 40 CFR 2.301(a)(2)(i)(A).
\554\ 40 CFR 2.301(a)(2)(i)(B) and (C).
---------------------------------------------------------------------------
As noted throughout this section, the information included in the
categories identified as paragraph A information also meet another
prong of the definition of emission data.\555\ See Section XI.A.1.i.b
for our discussion of why this information is also emission data as
defined at 40 CFR 2.301(a)(2)(i)(B). See Section XI.A.1.i.c for our
discussion of why this information is also emission data as defined at
40 CFR 2.301(a)(2)(i)(C).
---------------------------------------------------------------------------
\555\ 40 CFR 2.301(a)(2)(i)(B).
---------------------------------------------------------------------------
iii. Information necessary to determine the identity, amount,
frequency, concentration, or other characteristics (to the extent
related to air quality) of the emissions which, under an applicable
standard or limitation, the source was authorized to emit (including,
to the extent necessary for such purposes, a description of the manner
or rate of operation of the source).
We are determining that information within the categories explained
in this subsection meets the regulatory definition of emission data
under 40 CFR 2.301(a)(2)(i)(B) because it is ``[i]nformation necessary
to determine the identity, amount, frequency, concentration, or other
characteristics (to the extent related to air quality) of the emissions
which, under an applicable standard or limitation, the source was
authorized to emit (including, to the extent necessary for such
purposes, a description of the manner or rate of operation of the
source)[.]'' We will refer to subparagraph (B) in the definition of
emission data as ``paragraph B information'' throughout this section.
The vast majority of the information we collect for certification
and compliance fits within this subparagraph of the definition of
emission data. We determine that the following categories are paragraph
B information and not entitled to confidential treatment:
(1) Certification and compliance information,
(2) ABT credit information,
(3) fleet value information,
(4) production volumes,
(5) test information and results,
(6) defect and recall information, and
(7) SEA compliance information.
These categories are summarized here and described in more detail
in the following discussion. Certification and compliance information
category includes information that is submitted in manufacturers'
certificate of conformity applications and information reported after
the certificate is issued to ensure compliance with both the
certificate and the applicable standards, which is required under EPA's
regulation. ABT credit information shows whether a manufacturer
participating in an ABT program has complied with the applicable
regulatory standards. Additionally, fleet value information is
collected by EPA to calculate average and total emissions for a fleet
of sources, thereby demonstrating compliance with the applicable
regulatory standards when a manufacturer participates in an ABT program
or for fleet averaging programs. A portion of the test and test result
category of information is distinguishable under the paragraph A
information basis. This portion of the test information and results
category includes information that explains how the tests and test
results demonstrate compliance with the applicable standards and is
identified and discussed in this section. The test information and
results described in Section XI.A.1.i.a is also necessary to understand
whether a source complies with the applicable standard-setting parts.
The SEA compliance information category includes information related to
understanding how the results of the SEA reflect whether a source
complies with the applicable standard-setting parts. Consistent with 40
CFR 2.301(a)(2)(ii), under this determination, we will not release
information included in an application for certification prior to the
introduction-into-commerce-date, except under the limited circumstances
already provided for in that regulatory provision.
These categories apply to information submitted for certification
and compliance reporting across the standard-setting parts. These
categories make up the largest amount of information addressed by the
confidentiality determinations.
Certification and Compliance Information: Once EPA certifies a
source as conforming to applicable emission standards (i.e., the source
has a certificate of conformity), all sources the manufacturer produces
under that certificate must conform to the requirements of the
certificate for the useful life of the source. In short, a source's
compliance is demonstrated against the applicable certificate of
conformity through inspection and testing conducted by EPA and the
manufacturers. Therefore, certification and compliance information
falls under subparagraph B of emission data because it is ``necessary
to determine the identity, amount, frequency, concentration, or other
characteristic (to the extent related to air quality) of the emissions
which, under an applicable standard or limitation, the source was
authorized to emit (including, to the extent necessary for such
purposes, a description of the manner or rate of operation of the
source)[.]'' \556\ The certification and compliance information
category includes models and parts information, family determinants,
general emission control system information, and certificate request
information (date, requester, etc.), contact names, importers, agents
of service, and ports of entry used. The models and parts information
is necessary to determine that the sources actually manufactured
conform to the specifications of the certificate. Lastly, certificate
request information is general information necessary to identify the
[[Page 4439]]
applicable certificate of conformity for a source, as well as
understanding the timing and processing of the request. For these
reasons, we are determining certificate information is emission data
because it is necessary to determine whether a source has achieved
compliance with the applicable standards.\557\ Note, also, that a
portion of the category of certification and compliance information
meets another basis in the emission data definition, as discussed in
more detail in Section XI.A.1.i.c, as it additionally provides ``[a]
general description of the location and/or nature of the source to the
extent necessary to identify the source and to distinguish it from
other sources (including, to the extent necessary for such purposes, a
description of the device, installation, or operation constituting the
source).'' \558\
---------------------------------------------------------------------------
\556\ Id.
\557\ Id.
\558\ 40 CFR 2.301(a)(2)(i)(C).
---------------------------------------------------------------------------
ABT Credit Information: ABT programs are an option for compliance
with certain emissions standards. In ABT programs, manufacturers may
generate credits when they certify that their vehicles, engines, and
equipment achieve greater emission reductions than the applicable
standards require. ``Averaging'' within ABT programs means exchanging
emission credits between vehicle or engine families within a given
manufacturer's regulatory subcategories and averaging sets. This can
allow a manufacturer to certify one or more vehicle or engine families
within the same averaging set at levels higher than the applicable
numerical emission standard under certain regulatory conditions. The
increased emissions over the otherwise applicable standard would need
to be offset by one or more vehicle or engine families within that
manufacturer's averaging set that are certified lower than the same
emission numerical standard, such that the average emissions from all
the manufacturer's vehicle or engine families, weighted by engine
power, regulatory useful life, and production volume, are at or below
the numerical level required by the applicable standards. ``Banking''
means the retention of emission credits by the manufacturer for use in
future model year averaging or trading. ``Trading'' means the exchange
of emission credits between manufacturers, which can then be used for
averaging purposes, banked for future use, or traded again to another
manufacturer. The ABT credit information category includes a
manufacturer's banked credits, transferred credits, traded credits,
total credits, credit balance, and annual credit balance. Because
manufacturers participating in ABT programs use credits to demonstrate
compliance with the applicable standards, ABT information is
``necessary to determine the identity, amount, frequency,
concentration, or other characteristic (to the extent related to air
quality) of the emissions which, under an applicable standard or
limitation, the source was authorized to emit (including, to the extent
necessary for such purposes, a description of the manner or rate of
operation of the source)[.]'' \559\ For these reasons, we determine ABT
credit information is emission data because it is necessary to
determine whether a source has achieved compliance with the applicable
standards.\560\
---------------------------------------------------------------------------
\559\ 40 CFR 2.301(a)(2)(i)(B).
\560\ Id.
---------------------------------------------------------------------------
Fleet Value Information: ABT credit information must be reviewed by
EPA in conjunction with the fleet value information, which underlies a
manufacturer's credit balance. The two categories are distinct from
each other, though the information under the two categories is closely
related. In addition to reasons described in Section XI.A.1.i.a,
manufacturers submit fleet value information also used for compliance
reporting under ABT programs, though some fleet value information is
collected during certification for the on-highway sectors. The fleet
value information category includes: Source classification, averaging
set, engine type or category, conversion factor, engine power, payload
tons, intended application, advanced technology (``AT'') indicator, AT
CO2 emission, AT improvement factor, AT CO2
benefit, innovative technology (``IT'') indicator, IT approval code,
and IT CO2 improvement factor. Additionally, the fleet value
information category includes the following for light-duty vehicles and
engines, non-road SI engines, and products subject to evaporative
emission standards: Total area of the internal surface of a fuel tank,
adjustment factor, and deterioration factor. Fleet value information is
used in ABT programs to explain and support a manufacturer's ABT credit
balance. For the standard-setting parts that require a fleet average
compliance value, the fleet value information is used to demonstrate
compliance with the applicable standard setting parts. For these
reasons, we are determining that the fleet value information category
is emission data because it is information necessary to understand the
ABT compliance demonstration and compliance with the fleet average
value, as applicable.\561\ Additionally, a portion of the fleet value
information is emission data, as described in Section XI.A.1.i.a,
because it is ``necessary to determine the identity, amount, frequency,
concentration, or other characteristics (to the extent related to air
quality) of any emission which has been emitted by the source (or of
any pollutant resulting from any emission by the source), or any
combination of the foregoing[.]'' \562\
---------------------------------------------------------------------------
\561\ Id.
\562\ 40 CFR 2.301(a)(2)(i)(A).
---------------------------------------------------------------------------
Production Volumes: The production volume category is emission data
because it is necessary to determine compliance with the standards when
a manufacturer meets requirements in an ABT credit, PLT, or in-use
testing program, and also for GHG fleet compliance assessment. When a
manufacturer is subject to these programs, the production volume is
necessary to determine whether that manufacturer has complied with the
applicable standards and limitations. In ABT programs, the averages
used to calculate credit balances are generated based on the production
volumes of the various families certified. For GHG standards
compliance, manufacturers generally comply based on their overall fleet
average, therefore, the production volume is necessary to calculate the
fleet average and whether the manufacturers' fleet complies with the
applicable standards. For these reasons, production volume information
is necessary to understanding the calculations behind a manufacturer's
credit generation and use, as well as a manufacturer's fleet average,
which are then used to demonstrate compliance with the applicable
standards.\563\ Additionally, for PLT and in-use testing, production
volumes are used to determine whether and how many sources are required
to be tested or, in some cases, whether the testing program needs to be
undertaken at all. In this way, production volume is tied to compliance
with the PLT and in-use testing requirements and is paragraph B
information necessary for demonstrating compliance with an applicable
standard. Note, that the production volume category is emission data
for multiple reasons, as discussed in Sections XI.A.1.i.a and
XI.A.1.i.c.
---------------------------------------------------------------------------
\563\ 40 CFR 2.301(a)(2)(i)(B).
---------------------------------------------------------------------------
Test Information and Results: The test information and results
category includes the testing conducted by manufacturers and is
necessary to demonstrate that the test parameters meet the requirements
of the regulations. This ensures that the test
[[Page 4440]]
results are reliable and consistent. If a test does not meet the
requirements in the applicable regulations, then the results cannot be
used for certification or compliance purposes. The parameters and
underlying information of an emissions test is information necessary to
understanding the test results themselves. Adjustable parameter
information is necessary to understand the tests used to certify a
source and, therefore, also necessary to understand the test results
and whether the source achieved compliance with the applicable
standard. For these reasons, we are determining that the test
information and results category is ``necessary to determine the
identity, amount, frequency, concentration, or other characteristic (to
the extent related to air quality) of the emissions which, under an
applicable standard or limitation, the source was authorized to emit
(including, to the extent necessary for such purposes, a description of
the manner or rate of operation of the source[.]'' \564\ Test
information and results collected under the standard-setting parts
includes the following: Test temperature, adjustable test parameters,
exhaust emission standards and family emission limits (FELs), emission
deterioration factors, fuel type used, intended application, CO
standard, particulate matter (``PM'') standard, NOX + HC
standard, NOX standard, HC standard, CO2
alternate standard, alternate standard approval code, CO2
family emission limit (``FEL''), CO2 family certification
level (``FCL''), NOX and NMHC + NOX standard,
NOX and NMHC + NOX alternate standard,
N2O standard, N2O FEL, CH4 standard,
CH4 FEL, NOX or NMHC + NOX FEL, PM
FEL, test number, test time, engine configuration, green engine factor,
the test article's service hours, the deterioration factor type, test
location, test facility, the manufacturer's test contact, fuel test
results, vehicle mileage at the start of the test, exhaust
aftertreatment temperatures, engine speed, engine brake torque, engine
coolant temperature, intake manifold temperature and pressure, throttle
position, parameter sensed, emission-control system controlled, fuel-
injection timing, NTE threshold, limited testing region, meets vehicle
pass criteria (i.e., whether the test passes the applicable emission
standard), number of engines tested, number of engines still needing to
be tested, number of engines passed, purpose of diagnostics, instances
for OBD illuminated or set trouble codes, instance of misfuelling,
incomplete or invalid test information, the minimum tests required,
diagnostic system, and the number of disqualified engines. For the
reasons given, we are determining that test information and results is
emission data because it is both necessary to understand how the source
meets the applicable standards, including, but not limited to, ABT
compliance demonstrations, and to ensure a source is complying with its
certificate of conformity.\565\ Additionally, a portion of the
information included in the test information and results category is
emissions data under another subsection of the regulatory definition of
emissions data, as discussed in more detail in Section XI.A.1.i.a, as
it is also ``[i]nformation necessary to determine the identity, amount,
frequency, concentration, or other characteristics (to the extent
related to air quality) of any emission which has been emitted by the
source (or of any pollutant resulting from any emission by the source),
or any combination of the foregoing[.]'' \566\
---------------------------------------------------------------------------
\564\ Id.
\565\ Id.
\566\ 40 CFR 2.301(a)(2)(i)(A).
---------------------------------------------------------------------------
Defect and Recall Information: We are determining that the defect
and recall information category is emission data and not entitled to
confidential treatment because it is information necessary to determine
compliance with an applicable standard or limitation.\567\ The only
defects and recalls that manufacturers are required to report to EPA
are ones that impact emissions or could impact emissions. Therefore, if
a defect is reported to us, it is because it causes or may cause
increased emissions and information relating to that defect is
necessarily emission data, as it directly relates to the source's
compliance with an applicable standard. The defect and recall
information category, including information collected under the
standard-setting parts, includes: System compliance reporting type, EPA
compliance report name, manufacturer compliance report, manufacturer
compliance report identifier, contact identifier, process code,
submission status, EPA submission status and last modified date,
submission creator, submission creation date, last modified date, last
modified by, EPA compliance report identifier, compliance report type,
defect category, defect description, defect emissions impact estimate,
defect remediation plan explanation, drivability problems description,
emission data available indicator, OBD MIL illumination indicator,
defect identification source/method, plant address where defects were
manufactured, certified sales area, carline manufacturer code,
production start date, defect production end date, total production
volume of affected engines or vehicles, estimated or potential number
of engines or vehicles affected, actual number identified, estimated
affected percentage, make, model, additional model identifier, specific
displacement(s) impacted description, specific transmission(s) impacted
description, related defect report indicator, related EPA defect report
identifier, related defect description, remediation description,
proposed remedy supporting information, description of the impact on
fuel economy of defect remediation, description of the impact on
drivability from remediation, description of the impact on safety from
remediation, recalled source description, part availability method
description, repair performance/maintenance description, repair
instructions, nonconformity correction procedure description,
nonconformity estimated correction date, defect remedy time, defect
remedy facility, owner demonstration of repair eligibility description,
owner determination method description, owner notification method
description, owner notification start date, owner notification final
date, number of units involved in recall, calendar quarter, calendar
year, quarterly report number, related EPA recall report/remedial plan
identifier, number of sources inspected, number of sources needing
repair, number of sources receiving repair, number of sources
ineligible due to improper maintenance, number of sources ineligible
for repair due to exportation, number of sources ineligible for repair
due to theft, number of sources ineligible for repair due to scrapping,
number of sources ineligible for repair due to other reasons,
additional owner notification indicator, and the number of owner
notifications sent. We are not including defect investigation reports
in this category, instead the part 2 process will continue to apply as
described in Section XI.A.1.iv for defect investigation reports.
Additionally, a portion of the information included in this category is
emissions data under another subsection of the regulatory definition of
emissions data, as discussed in more detail in Section XI.A.1.i.a, as
it is also ``[i]nformation necessary to determine the identity, amount,
frequency, concentration, or other characteristics (to the extent
related to air quality) of any emission which has been emitted by the
source (or of any pollutant resulting
[[Page 4441]]
from any emission by the source), or any combination of the
foregoing[.]'' \568\
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\567\ 40 CFR 2.301(a)(2)(i)(B).
\568\ 40 CFR 2.301(a)(2)(i)(A).
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SEA Compliance Information: We are determining that the SEA
compliance information category is emission data because it is
necessary to determine whether a source complies with its certificate
and the standards. This category includes the facility name and
location where the SEA was conducted, number of tests conducted, model
year, build date, hours of operation, location of accumulated hours,
the date the engines shipped, how the engines were stored, and, for
imported engines, the port facility and date of arrival. This
information collected through SEAs is necessary for determining whether
a source that was investigated through an SEA complies with the
applicable standards. For that reason, EPA is determining that this
category is emission data as defined at 40 CFR 2.301(a)(2)(i)(B).
Additionally, certain information collected during an SEA is included
in the test information and results category. We determine that SEA
compliance information is emission data because it is both paragraph B
information and ``[i]nformation necessary to determine the identity,
amount, frequency, concentration, or other characteristics (to the
extent related to air quality) of any emission which has been emitted
by the source (or of any pollutant resulting from any emission by the
source), or any combination of the foregoing[.]'' \569\
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\569\ Id.
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iv. Information that is emission data because it provides a general
description of the location and/or nature of the source to the extent
necessary to identify the source and to distinguish it from other
sources (including, to the extent necessary for such purposes, a
description of the device, installation, or operation constituting the
source).
We are determining that certain categories of information meet the
regulatory definition of emission data under 40 CFR 2.301(a)(2)(i)(C)
because they convey a ``[g]eneral description of the location and/or
nature of the source to the extent necessary to identify the source and
to distinguish it from other sources (including, to the extent
necessary for such purposes, a description of the device, installation,
or operation constituting the source).'' \570\ We will refer to
subparagraph (C) in the definition of emission data as ``paragraph C
information'' throughout this section. We are determining that two
categories of information fall primarily under this regulatory
definition of emissions data: (1) Source family information, and (2)
production volume information. We determine these categories are
paragraph C information and are, therefore, emission data and not
entitled to confidential treatment. However, under this determination,
consistent with 40 CFR 2.301(a)(2)(ii), we will not release information
included in an application for certification prior to the introduction-
into-commerce-date, except under the limited circumstances already
provided for in that regulatory provision.
---------------------------------------------------------------------------
\570\ 40 CFR 2.301(a)(2)(i)(C).
---------------------------------------------------------------------------
Source Family Information: The information included in the source
family information category includes engine family information, vehicle
family information, evaporative family information, equipment family
information, subfamily name, engine family designation, emission family
name, and test group information. The engine, vehicle, and evaporative
family information includes information necessary to identify the
emission source for which the certificate was issued; this determines
the emission standards that apply to the source and distinguishes the
source's emissions from other sources. Manufacturers request
certification using the family name of the engines, vehicles, or
equipment they intend to produce for sale in the United States. Test
group information identifies the sources tested and covered by a
certificate. The source family is the basic unit used to identify a
group of sources for certification and compliance purposes. The source
family is a code with 12 digits that identifies all parts of that
source. More specifically, information conveyed in the source family
code include the model year, manufacturer, industry sector, engine
displacement, and the manufacturer's self-designated code for the
source family. We are determining that the source family information
category of information is emission data because it is information that
provides a ``[g]eneral description of the location and/or nature of the
source to the extent necessary to identify the source and to
distinguish it from other sources (including, to the extent necessary
for such purposes, a description of the device, installation, or
operation constituting the source).'' \571\
---------------------------------------------------------------------------
\571\ 40 CFR 2.301(a)(2)(i)(C).
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Production Volume: Additionally, we are determining that production
volume is emission data necessary to identify the source. Where the
source is each individual engine, vehicle, or equipment produced, the
production volume provides information necessary for EPA or the public
to identify that source (the certificate only identifies one source,
where the production volume identifies all the sources) and distinguish
that source's emissions from the emissions of other sources. In other
words, actual production volume provides necessary information to
identify the number of sources operating under a certificate of
conformity and distinguish their total emissions from other sources. In
this way, the total number of sources operating under a certificate of
conformity provides a ``[g]eneral description . . . of nature of the
source'' or, alternatively, provides information necessary such that
the source can be identified in total, since it is generally unlikely
that only a single unit of any engine, vehicle, or equipment would be
produced under a certificate. For this additional reason, we determine
that the production volume category is emission data, not only for the
reasons provided in Sections X.A.1.i.a and b, but also because it also
provides a ``[g]eneral description of the location and/or nature of the
source to the extent necessary to identify the source and to
distinguish it from other sources (including, to the extent necessary
for such purposes, a description of the device, installation, or
operation constituting the source).'' \572\
---------------------------------------------------------------------------
\572\ Id.
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v. Information submitted as preliminary and superseded will have
the same confidentiality treatment as the final reported information.
In the course of certifying and demonstrating compliance,
manufacturers may submit information to EPA before the applicable
deadline, and may update or correct that information before the
deadline for certification or compliance reporting. Similarly,
manufacturers routinely update their applications for certification to
include more or different information. EPA treats this information as
an Agency record as soon as it is received through the Engine and
Vehicle Certification Information System (EVCIS). We are applying the
same confidentiality determinations to this ``early'' information by
category as we are making for the information included in the final
certification request or compliance report in the categories generally.
EPA generally does not intend to publish or release such preliminary or
superseded information, because we believe the inclusion of preliminary
information in Agency publications could lead to an inaccurate or
misleading understanding of emissions or of a manufacturer's compliance
status. However, because
[[Page 4442]]
such early information becomes an Agency record upon receipt, we may be
obligated to release information from those preliminary or superseded
documents that is not entitled to confidential treatment if a requester
specifically requests such pre-final information in a FOIA request. In
such circumstances, we intend to provide a statement regarding the
preliminary or superseded nature of the information in the final FOIA
response. EPA also does not intend to disclose information in submitted
reports until we have reviewed them to verify the reports' accuracy,
though the Agency may be required to release such information if it is
specifically requested under the FOIA. Note that this subsection's
determinations and intended approaches for preliminary and superseded
information submitted as part of the certification and compliance
reporting processes apply only to such information for those categories
of information where we are making confidentiality determinations in
this final rule. In other words, this subsection is not intended to
address preliminary or projected information for the types of
information we are not including in the determinations made in this
final rule and that remain subject to the part 2 process (see Section
XI.A.1.iv).
vi. Information that is never entitled to confidential treatment
because it is publicly available or discernible information or becomes
public after a certain date.
We are also determining that information that is or becomes
publicly available under the applicable standard-setting parts is not
entitled to confidential treatment by EPA. Information submitted under
the standard-setting parts generally becomes publicly available in one
of two ways: (1) Information is required to be publicly disclosed under
the standard-settings parts, or (2) information becomes readily
measurable or observable after the introduction-to-commerce date.
Information that is required to be publicly available under the
standard-setting parts includes: Information contained in the fuel
economy label, the vehicle emission control information (``VECI'')
label, the engine emission control information label, owner's manuals,
and information submitted by the manufacturer expressly for public
release. The information in the labels is designed to make the public
aware of certain emissions related information and thus is in no way
confidential. Similarly, manufacturers submit documents specifically
prepared for public disclosure to EPA with the understanding that they
are intended for public disclosure. We determine that these public
facing documents are not entitled to confidential treatment, as they
are prepared expressly for public availability.
Additionally, we are determining that the types of information
provided in the next paragraph that are measurable or observable by the
public after the source is introduced into commerce are not entitled to
confidential treatment by EPA after the introduction-to-commerce date.
This information may also be emission data and included in the one of
the categories established in this action, accordingly, we determine
that it is emission data as described in Section XI.A.1.i. The fact
that this information is or becomes publicly available is an additional
reason for it to be not entitled to confidential treatment after the
introduction into commerce date, and is an independent alternative
basis for our determination that the information is not entitled to
confidential treatment.
This information includes: Model and parts information, source
footprint information, manufacturer, model year, category, service
class, whether the engine is remanufactured, engine type/category,
engine displacement, useful life, power, payload tons, intended
application, model year, fuel type, tier, and vehicle make and model.
Footprint information is readily observable by the public after the
introduction-to-commerce date, as one can measure and calculate that
value once the source is introduced into commerce. Additionally, models
and parts information is also readily available to the public after the
source is introduced into commerce. Because this information is
publicly available, it is not entitled to confidential treatment.
Therefore, we will not provide any additional notice or process prior
to releasing these type of information in the future.
vii. Information not included in this rule's determinations will be
treated as confidential, if the submitter claimed it as such, until a
confidentiality substantiation is submitted and a determination made
under the 40 CFR part 2 process.
We are not making a confidentiality determination under 40 CFR
1068.11 for certain information submitted to EPA for certification and
compliance. This information, if claimed as confidential by the
submitters, will be treated by EPA as confidential until such time as
it is requested under the FOIA or EPA otherwise goes through a case-by-
case or class determination process under 40 CFR part 2. At that time,
we will make a confidentiality determination in accordance with 40 CFR
part 2, and as established in this rulemaking under 40 CFR 2.301(j)(4).
This final action supersedes the Table 3 CBI class determinations that
EPA previously made in 2013, such that the same categories of
information in Table 3 will not have an applicable class determination
and will now be subject to the 40 CFR part 2 process.
The types of information we are not including in the determinations
made in this final rule, and remain subject to the part 2 process,
includes:
(1) Projected production and sales,
(2) Production start and end dates outside of the defect and recall
context,
(3) Specific and detailed descriptions of the emissions control
operation and function,
(4) Design specifications related to aftertreatment devices,
(5) Specific and detailed descriptions of auxiliary emission
control devices (AECDs),
(6) Plans for meeting regulatory requirements (e.g., ABT pre-
production plans),
(7) Procedures to determine deterioration factors and other
emission adjustment factors and any information used to justify those
procedures,
(8) Financial information related to ABT credit transactions
(including dollar amount, parties to the transaction and contract
information involved) and manufacturer bond provisions (including
aggregate U.S. asset holdings, financial details regarding specific
assets, whether the manufacturer or importer obtains a bond, and copies
of bond policies),
(9) Serial numbers or other information to identify specific
engines or equipment selected for testing,
(10) Procedures that apply based on the manufacturers request to
test engines or equipment differently than we specify in the applicable
standard-setting parts,
(11) Information related to testing vanadium catalysts in 40 CFR
part 1065, subpart L (established in this rule),
(12) GPS data identifying the location and route for in-use
emission testing, and
(13) Defect investigation reports. The information contained in
defect investigation reports may encompass both emission data and
information that may be CBI, so we are not making a determination for
this report as whole. Instead, procedurally we will treat these reports
in accordance with the existing part 2 process.
Additionally, we are creating a category of information to include
information EPA received through
[[Page 4443]]
``comments submitted in the comment field,'' where the Agency's
compliance reporting software has comment fields to allow manufacturers
to submit clarifying information in a narrative format. We are not
making a determination on this broad category of potential information
at this time, as the narrative comments may or may not contain emission
data. Therefore, EPA will undertake a case-by-case determination
pursuant to 40 CFR part 2 for any information provided in a comment
field. As explained earlier in this subsection, after further
consideration, this final action supersedes the Table 3 CBI class
determination made in 2013 and EPA is also not making a determination
at this time regarding whether the information in Table 3 of the 2013
determination may meet the definition of emission data or otherwise may
not be entitled to confidential treatment in certain circumstances
under individual standard-setting parts, and instead thinks that a
case-by-case determination process is better suited to these categories
of information.
2. Adjustable Parameters
One of the goals of the certification process is to ensure that the
emission controls needed to meet emission standards cannot be bypassed
or rendered inoperative. Consistent with this goal, the standard-
setting parts generally require that engines, vehicles, and equipment
with adjustable parameters meet all the requirements of part 1068 for
any adjustment in the physically adjustable range. This applies for
testing pre-production engines, production engines, and in-use engines.
The underlying principles of the current regulations and policy can
be traced to the early emission standards for mechanically controlled
engines. The regulations at 40 CFR 86.094-22(e) illustrate how the
relevant provisions currently apply for heavy-duty highway engines. The
earliest generation of engines with emission control technology subject
to emission standards included components such as simple screws to
adjust a variety of engine operating parameters, including fuel-air
ratio and idle speed. Owners were then able to adjust the engines based
on their priority for power, efficiency, or durability. At the same
time, manufacturers sought to reduce emissions by limiting the physical
range of adjustment of these parameters, so EPA developed regulations
to ensure that the engines' limitations were sufficiently robust to
minimize operation outside the specified range (48 FR 1418, January 12,
1983).
Since then, heavy-duty highway engine manufacturers have developed
new technologies that did not exist when we adopted the existing
regulations related to adjustable parameters. The regulations at 40 CFR
86.094-22(e) therefore provide a limited framework under which to
administer the current certification for heavy-duty highway engines.
Current certification practice consists of applying these broad
principles to physically adjustable operating parameters in a way that
is similar for both highway and nonroad applications. EPA developed
guidance with detailed provisions for addressing adjustable parameters
at certification for land-based nonroad spark-ignition engines at or
below 19 kW.\573\ To date, programmable operating parameters have
generally not been treated as adjustable parameters for Federal
regulatory purposes, except that manufacturers need to identify all
available operating modes (such as eco-performance or rabbit/turtle
operation).
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\573\ ``Clean Air Act Requirements for Small Nonroad Spark-
Ignition Engines: Reporting Adjustable Parameters and Enforcement
Guidance,'' EPA Guidance CD-12-11 (Small SI Guidance), August 24,
2012.
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EPA's Office of Enforcement and Compliance Assurance (OECA) has
found extensive evidence of tampering with the electronic controls on
heavy-duty engines and vehicles nationwide, although EPA lacks robust
data on the exact rate of tampering.\574\ Recently, OECA announced a
new National Compliance Initiative (``NCI'') to address the
manufacture, sale, and installation of defeat devices on vehicles and
engines through civil enforcement.\575\ Section VI.C includes a
discussion on the potential for significant increases in emissions from
tampering with current heavy-duty engines, and the provisions in the
final rule that we expect will reduce incentives to tamper with model
year 2027 and later heavy-duty engines.
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\574\ U.S. EPA. ``Tampered Diesel Pickup Trucks: A Review of
Aggregated Evidence from EPA Civil Enforcement Investigations'',
November 20, 2021, Available online: https://www.epa.gov/enforcement/tampered-diesel-pickup-trucks-review-aggregated-evidence-epa-civil-enforcement.
\575\ U.S. EPA. National Compliance Initiative: Stopping
Aftermarket Defeat Devices for Vehicles and Engines. Available
online: https://www.epa.gov/enforcement/national-compliance-initiative-stopping-aftermarket-defeat-devices-vehicles-and-engines.
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Manufacturers are required by existing regulations to describe in
their application for certification how they address potentially
adjustable operating parameters. As with all elements of certification,
the regulations require manufacturers to use good engineering judgment
for decisions related to adjustable parameters. The regulations also
describe a process for manufacturers to ask for preliminary approval
for decisions related to new technologies, substantially changed engine
designs, or new methods for limiting adjustability. See, for example,
40 CFR 1039.115 and 1039.210. Note that the certification requirements
described in this section for manufacturers apply equally to anyone
certifying remanufactured engines or associated remanufacturing systems
where such certification is required.
We are adopting a new 40 CFR 1068.50 to update the current
regulatory provisions such that the established principles and
requirements related to adjustable parameters also apply for current
technologies. Thus, the new provisions indicate how our established
principles regarding adjustable parameters apply for the full range of
emission control technologies.
The provisions are largely based on regulations that already apply
for highway engines and vehicles under 40 CFR 86.094-22(e) and 86.1833-
01. Most of what we are adopting in 40 CFR 1068.50 is an attempt to
codify in one place a set of provisions that are consistent with
current practice. Some provisions may represent new or more detailed
approaches, as described further in the following paragraphs,
especially in the context of electronic controls. The provisions in the
final 40 CFR 1068.50 are intended to apply broadly across EPA's engine,
vehicle, and equipment programs. The language is intended to capture
the full range of engine technologies represented by spark-ignition and
compression-ignition engines used in highway, nonroad, and stationary
applications. We are accordingly applying the new provisions for all
the types of engines, vehicles and equipment that are broadly subject
to 40 CFR part 1068, as described in 40 CFR 1068.1. For example, the
provisions apply for nonroad sectors and for heavy-duty highway
engines, but not for highway motorcycles or motor vehicles subject to
standards under 40 CFR part 86, subpart S. Note that regulatory
provisions for adjustable parameters refer to engines, because most
adjustable parameters are integral to the engine and its controls. In
the case of equipment-based standards and alternative power
configurations such as electric vehicles, the requirement to meet
emission standards across the physically adjustable range. As with
other provisions in 40 CFR part 1068, if the standard-setting part
specifies some
[[Page 4444]]
provisions that are different than 40 CFR 1068.50, the provisions in
the standard-setting part apply instead of the provisions in 40 CFR
1068.50. For example, we will continue to rely on the provisions
related to adjusting air-fuel ratios in 40 CFR part 1051 for
recreational vehicles in addition to the new provisions from 40 CFR
1068.50. In this final rule, we are also making some minor adjustments
to the regulatory provisions in the standard-setting parts to align
with the language in 40 CFR 1068.50.
The regulations in this final rule include several changes from the
proposed rule. We have added the word ``significant'' as a qualifying
term for the amount of emissions impact required from the adjustment of
an operating parameter for an operating parameter to be considered an
adjustable parameter. This term was missed in the proposed migration of
adjustable parameter language from 40 CFR 86.094-22(e)(1)(ii) to 40 CFR
1068.50. We have also updated the language and organization of 40 CFR
1068.50 to make the regulation easier to read. This update in language
is not meant to change the meaning of the terms, only to provide
greater consistency in the intent of our regulation. We did this by
changing ``mechanically controlled parameter'' to ``physically
adjustable parameter'' and ``electronically controlled parameter'' to
``programmable parameter''. We updated our terminology of tools used to
determine whether operating parameters are considered practically
adjustable by changing from ``simple tools'' to ``ordinary tools''. We
also updated the list of ordinary tools to be a specific list of tools
used in their intended manner for engines less 30 kW, expanding this
list for 30-560 kW engines, and allowing any available tools for
engines above 560 kW. We did this to stay consistent with the existing
Small SI Guidance. We added a time limit for determining whether
operating parameters are considered practically adjustable for engines
above 560 kW as it would be unreasonable to allow an unlimited amount
of time for a mechanic to modify an engine in this determination. We
have updated 40 CFR 1068.50 to address crimped fasteners and bimetal
springs and removed the limitation of only applying the physically
adjustable parameter requirements of crimped fasteners and bimetal
springs to mechanically controlled engines since bimetal springs and
crimped fasteners are not limited in use to mechanically controlled
engines. To remain consistent with the Small SI Guidance, we have added
extraordinary measures as an exception for determining the practical
adjustability of an operating parameter. We have also added removal of
cylinder heads as an extraordinary measure as any modification of
internal engine components requires specialty knowledge and there can
be a high degree of difficulty in removing cylinder heads. To address
concerns about listing all programmable variables as operating
parameters, which could affect thousands of different control
strategies, we will allow all programmable parameters not involving
user-selectable controls to be a single, collective operating
parameter. We have removed the requirement for potting or encapsulating
circuit boards in a durable resin as a requirement for tamper-proofing
programmable controls since anyone tampering with programmable controls
would almost certainly accomplish that as a software change through
reflashing rather than modifying circuit boards directly. We have
adjusted the date for implementing the new adjustable-parameter
provisions as described in the next section. See the Response to
Comments for a more thorough discussion of the comments.
i. Lead Time
We proposed to apply the adjustable-parameter requirements of 40
CFR 1068.50 starting in model year 2024. This short lead time was based
on (1) the expectation that the new regulation was only modestly
different than existing requirements for physically adjustable
operating parameters and (2) the proposed requirements for programmable
operating parameters were intended to substantially align with
manufacturers' current and ongoing efforts to prevent in-use tampering.
Considering these factors, we -proposed model year 2024 to provide a
short lead time that would be sufficient for manufacturers. This lead
time would also allow EPA time to prepare internal processes for
handling the additional information.
As detailed in the Response to Comments document, the Truck and
Engine Manufacturers Association, the Outdoor Power Equipment
Institute, and Cummins suggested that the final rule should allow more
time to comply with the new requirements.
We are revising the final rule from the proposal to specify that
the final adjustable-parameter provisions in 40 CFR 1068.50 start to
apply in model year 2027. Until then, manufacturers may optionally
comply with 40 CFR 1068.50 early, but will otherwise continue to be
subject to adjustable parameter provisions as established for each
standard-setting part.
Our starting expectation is that EPA and manufacturers have a
mutual interest in preventing tampering with in-use engines. We also
understand, as described further in this section, that it is not
possible to adopt a single standard for tamper-proofing electronic
controls that will continue to be effective years into the future.
Discussion of the certification process in section XI.A.2.iii therefore
clarifies that EPA reviewers intend to consider the totality of the
circumstances as we determine whether a manufacturer's effort to
prevent inappropriate in-use adjustments is adequate. That
consideration may involve, for example, EPA assessing the most recent
provisions adopted in voluntary consensus standards, the extent to
which manufacturers of similar engines have taken steps to prevent
tampering, any reports of tampering with an individual manufacturer's
in-use engines, and the availability of replacement parts or services
intended to bypass emission controls. EPA review of engine designs
would account for the practical limitations of designing engine
upgrades, both for initial approval under 40 CFR 1068.50 and for year-
by-year review of certification applications as time passes.
As a result, we expect to work with manufacturers to establish and
implement plans to incorporate reasonable tamper-proofing designs,
consistent with prevailing industry practices, in a reasonable time
frame. We understand that tying compliance to prevailing industry
practices creates a measure of ambiguity regarding the deadline to
comply for model year 2027. We would generally expect manufacturers to
successfully certify based on their current and upcoming efforts to
protect their engines from maladjustment. Some manufacturers will have
plans for making additional changes to their engines beyond model year
2027. We can also work with such manufacturers to plan for making those
additional changes in later model years if, for example, their further
technology development moves them in the direction of improving engine
control module (ECM) security with up-and-coming designs. Manufacturers
might also need additional time to deploy established technologies for
niche products after implementing those improvements in their high-
volume product lines. This dynamic regarding the lead time for meeting
requirements in model year 2027 is no different than what will apply in
the future any time there is a development or innovation
[[Page 4445]]
that leads manufacturers to integrate the next generation of tamper-
proofing across their product line.
ii. Operating Parameters, Adjustable Parameters, and Statement of
Adjustable Range
The regulation establishes that operating parameters are features
that can be adjusted to affect engine performance, and that adjustable
parameters are operating parameters that are practically adjustable by
a user or other person by physical adjustment, programmable adjustment,
or regular replenishment of a fluid or other consumable material.
However, we do not consider operating parameters to be adjustable
parameters if the operating parameters are permanently sealed or are
not practically adjustable, or if we determine that engine operation
over the full range of adjustment does not affect emissions without
also degrading engine performance to the extent that operators will be
aware of the problem. For example, while spark plug gap and valve lash
are operating parameters that can be adjusted to affect engine
performance, we do not treat them as adjustable parameters because
adjusting them does not affect emissions without also degrading engine
performance to the extent that operators will be aware of the problem.
The following sections describes how we consider whether parameters are
practically adjustable.
a. Physically Adjustable Operating Parameters
In the final 40 CFR 1068.50(e), a physically adjustable parameter
is considered ``practically adjustable'' for engines at or below 30 kW
if a typical user can adjust the parameter with ordinary tools within
15 minutes using service parts that cost no more than $30.\576\
Similarly, a physically adjustable parameter is considered
``practically adjustable'' for 30-560 kW engines if a qualified
mechanic can adjust the parameter with ordinary tools within 60 minutes
using service parts that cost no more than $60. The term ``ordinary
tools'' is defined in the final regulations based on the size of the
engine. For engines at or below 30 kW, the definition includes slotted
and Phillips head screwdrivers, pliers, hammers, awls, wrenches,
electric screwdrivers, electric drills, and any tools supplied by the
manufacturer, where those tools are used for their intended purpose.
For 30-560 kW engines, the definition includes all ordinary tools
specified for engines at or below 30 kW and also includes solvents, or
other supplies that are reasonably available to the operator and any
other hand tools sold at hardware stores, automotive parts supply
stores, or on the internet. These thresholds are intended to be
consistent with the provisions that apply under current regulations but
tailored to represent an appropriate level of deterrence relative to
typical maintenance experiences for the different sizes of engines.
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\576\ The cost thresholds do not include the cost of labor or
the cost of any necessary tools or nonconsumable supplies; the time
thresholds refer to the time required to access and adjust the
parameter, excluding any time necessary to purchase parts, tools, or
supplies or to perform testing. These costs are in 2020 dollars.
Manufacturers will adjust these values for certification by
comparing to the most recently available Consumer Price Index for
All Urban Consumers value published by the Bureau of Labor
Statistics www.bls.gov/data/inflation_calculator.htm.
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For engines above 560 kW, a physically adjustable parameter is
considered ``practically adjustable'' if a qualified mechanic can
adjust the parameter using any available tools within 60 minutes. We
are not setting a cost threshold for engines above 560 kW because of
the very large costs for purchasing, servicing, and operating these
engines. Owners of these low-volume, high-cost engines are more likely
to have ready access to experienced mechanics to continuously manage
the maintenance and performance of their engines. For example, owners
of marine vessels often have engineers traveling with vessels to always
be ready to perform extensive repairs or maintenance as needed. Owners
of engines above 560 kW also commonly do their own work to
substantially overhaul engines. We expect this arrangement for
qualifying adjustable parameters will cause manufacturers to develop
designs for properly limiting adjustability of engines above 560 kW.
Physically adjustable parameters usually have physical limits or
stops to restrict adjustability. Specific characteristics are
identified in the final 40 CFR 1068.50(f) to illustrate how physical
limits or stops should function to control the adjustable range. For
example, a physical stop defines the limit of the range of
adjustability for a physically adjustable operating parameter if
operators cannot exceed the travel or rotation limits using the
appropriate tools without causing damage exceeding specified
thresholds.
We are changing the proposed provisions in this final rule to
include reference to extraordinary measures. We will not require
manufacturers to extend the physically adjustable range to account for
such extraordinary measures. The final regulation establishes the
following steps as extraordinary measures: Removing a cylinder head
from the engine block, fully or partially removing a carburetor,
drilling or grinding through caps or plugs, causing damage to the
engine or equipment that would exceed the specified time or cost
thresholds, or making special tools to override design features that
prevent adjustment. Note that extraordinary measures do not include
purchase of such special tools if they become available for purchase.
b. Programmable Operating Parameters
The final 40 CFR 1068.50(e)(2) states that programmable operating
parameters will be considered ``practically adjustable'' if they can be
adjusted using any available tools (including devices that are used to
alter computer code). This will apply for engines with any degree of
electronic control. The final 40 CFR 1068.50(e) will also include
special provisions for determining whether electronic control modules
that can be adjusted by changing software or operating parameters
(``reflashed'') are practically adjustable and to determine the
practically adjustable range. First, where any of the following
characteristics apply for a given electronic parameter, it will be
considered practically adjustable:
If an engine family includes multiple operating modes or
other algorithms that can be selected or are easily accessible, the
operating parameter will be practically adjustable and each of the
selectable or accessible modes or settings will be within the
practically adjustable range.
If the manufacturer sells software (or other tools) that
an experienced, independent mechanic could use to reflash or otherwise
modify the electronic control module, the operating parameter will be
practically adjustable and all those settings will be within the
practically adjustable range.
If the engines/equipment have other electronic settings
that can be adjusted using any available service tools (such as fuel
injection maps), the operating parameter will be practically adjustable
and all those settings will be within the practically adjustable range.
Injection fuel maps and other similar electronic parameters will
not be considered practically adjustable if the manufacturer adequately
prevents access to the electronic control modules with encryption or
password protection consistent with good engineering judgment, such as
having adequate protections in place to prevent distribution and use of
passwords or encryption keys. Manufacturers will be able to exclude
electronic operating
[[Page 4446]]
parameters from being considered adjustable parameters (or identify
them as adjustable parameters but narrow the adjustable range) where
they appropriately determine that the operating parameters will not be
subject to in-use adjustment; EPA retains the right to review the
appropriateness of such statements. The final regulations also allow us
to specify conditions to ensure that the certified configuration
includes electronic parameter settings representing adjustable ranges
that reflect the expected range of in-use adjustment or modification.
To address the safety, financial liability, operational, and
privacy concerns which can result from tampering, manufacturers,
industry organizations, and regulators have been working to develop
standards and design principles to improve the security of ECMs. Three
such efforts where cybersecurity guidelines and procedures are either
under development or already in publication are ISO/SAE J21434, UNECE
WP29 Cybersecurity Regulation, and SAE J3061.\577\ \578\ \579\ Since
security principles are constantly evolving as new threats are
identified, it is impractical to codify specific requirements to be
applied in an annual emission certification process. However, we expect
to require manufacturers to update their tamper-resistance features
over time to keep up with industry best practices. In addition,
manufacturers may choose to utilize different mixes of technical
standards or principles of those recommended by these organizations,
and a one-size-fits-all approach with detailed requirements for ECM
security will be neither practical nor prudent. Manufacturers need the
flexibility to quickly implement measures to address new or emerging
threats and vulnerabilities. Accordingly, the final regulation
specifies that the manufacturer's application for certification must
identify their ECM security measures. Manufacturers need to describe
the measures they are using, whether proprietary, industry technical
standards, or a combination of both, to prevent unauthorized access to
the ECM. At a minimum, for determining whether the parameter is an
operating parameter or an adjustable parameter, this documentation will
need to describe in sufficient detail the measures that a manufacturer
has used to prevent unauthorized access; ensure that calibration
values, software, or diagnostic features cannot be modified or
disabled; and respond to repeated, unauthorized attempts at
reprogramming or tampering.
---------------------------------------------------------------------------
\577\ ``Road vehicles--Cybersecurity engineering'', ISO/SAE FDIS
21434, https://www.iso.org/standard/70918.html.
\578\ United Nations Economic Commission for Europe, ``UNECE
WP29 Automotive Cybersecurity Regulation'', Available online:
unece.org/DAM/trans/doc/2020/wp29grva/ECE-TRANS-WP29-2020-079-Revised.pdf.
\579\ Society of Automotive Engineers, ``Cybersecurity Guidebook
for Cyber-Physical Vehicle Systems''. SAE J3061, Available online:
https://www.sae.org/standards/content/j3061_201601/.
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Some commenters expressed a concern that state or Federal ``right
to repair'' legislation may conflict with EPA's requirement to limit
access to an engine's electronic controls, and one commenter suggested
edits creating an exception in EPA's proposed regulation intended to
address such a conflict. Commenters did not specifically identify how
any specific existing state or Federal law conflicts with EPA's
regulation, and we are finalizing the requirements as described in this
section without the suggested exception. See section 30.2 of the
Response to Comments for further detail on comments received and EPA's
responses.
c. Aftermarket Fuel Conversions
Aftermarket fuel conversions for heavy-duty highway engines and
vehicles are a special case. We expect aftermarket converters to
continue their current practice of modifying engines to run on
alternative fuels under the clean alternative fuel conversion program
in 40 CFR part 85, subpart F. The anti-tampering provisions in the
final 40 CFR 1068.50 are not intended to interfere with actions
aftermarket converters may need to take to modify or replace ECMs as
part of the conversion process consistent with 40 CFR part 85, subpart
F. The final provisions direct manufacturers to prevent unauthorized
access to reprogram ECMs. Aftermarket converters will presumably need
to either use a replacement ECM with a full calibration allowing the
engine to run on the alternative fuel or perhaps create a piggyback ECM
that modifies the engine's calibration only as needed to accommodate
the unique properties of the alternative fuel. Aftermarket converters
can alternatively work with engine manufacturers to access and change
the engine's existing ECM programming for operation on the alternative
fuel.
d. Consumption, Replenishment, and the Certified Configuration
Certain elements of design involving consumption and replenishment
may be considered adjustable parameters. Two significant examples are
DEF tank fill level and hybrid battery state of charge. The final
provisions in 40 CFR 1068.50(h) address these issues.
For these adjustable parameters, the range of adjustability is
determined based on the likelihood of in-use operation at a given point
in the physically adjustable range. We may determine that operation in
certain subranges within the physically adjustable range is
sufficiently unlikely that the subranges may be excluded from the
allowable adjustable range for testing. In such cases, the engines/
equipment are not required to meet the emission standards for operation
in an excluded subrange.
The final 40 CFR 1068.50(h) describes how we will not require new
engines to be within the range of adjustability for a certified
configuration for adjustments related to consumption and replenishment.
Specifically, manufacturers will not violate the prohibition in 40 CFR
1068.101(a)(1) by introducing into commerce a vehicle with an empty DEF
tank or an uncharged hybrid battery.
Except for these special cases related to consumption and
replenishment, final 40 CFR 1068.50(k) specifies that engines are not
in the certified configuration if manufacturers produce them with
adjustable parameters set outside the range specified in the
application for certification. Similarly, engines are not in the
certified configuration if manufacturers produce them with other
operating parameters that do not conform to the certified
configuration. Such engines will therefore not be covered by a
certificate of conformity in violation of 40 CFR 1068.101(a)(1).
iii. Certification Process
The existing regulations in each standard-setting part describe how
manufacturers need to identify their adjustable parameters, along with
the corresponding physical stops and adjustable ranges. The existing
certification process includes a review of the manufacturer's specified
adjustable parameters, including consideration of the limits of
adjustability. This has generally focused on physically adjustable
parameters. Under the new regulations, we intend to consider the
totality of the circumstances as we determine whether a manufacturer's
effort to prevent inappropriate adjustment is adequate. See text
further clarifying this principle in final 40 CFR 1068.50(i). Under the
existing certification process, we may also evaluate the
appropriateness of a manufacturer's statement regarding an adjustable
parameter if we learn from
[[Page 4447]]
observation of in-use engines with such parameters or other information
that a parameter was in fact practically adjustable or that the
specified adjustable range was in fact not correct.
We are requiring manufacturers in the certification application to
state, with supporting justification, that they designed physically
adjustable operating parameters to prevent in-use adjustment outside
the intended adjustable range, that they designed physically adjustable
parameters to prevent in-use operation outside the intended adjustable
range, and that they have limited access to the electronic controls as
specified in 40 CFR 1068.50 to prevent in-use adjustment of operating
parameters and prevent in-use operation outside the intended adjustable
range. We are clarifying in this rule that manufacturers must consider
programmable parameters to be operating parameters that may also be
adjustable. All operating modes available for selection by the operator
must be described in the certification application and are considered
adjustable parameters and fall within the engine's practically
adjustable range; however, programmable parameters that do not involve
user-selectable controls can be described as a single operating
parameter. The manufacturer must describe in the certification
application how they have restricted access to the electronic controls
to prevent unauthorized modification of in-use engines. Manufacturers
will need to follow accepted industry best practices to include
password restrictions, encryption, two-step authentication, and other
methods as appropriate. Manufacturers will need to implement those
newer methods as practices change over time, especially where there are
observed cases of unauthorized changes to in-use engines.
Manufacturers must name all available operating modes in the
application for certification and describe their approach for
restricting access to electronic controls. This description must
include naming any applicable encryption protocols, along with any
additional relevant information to characterize how the system is
designed to prevent unauthorized access. Manufacturers must separately
identify information regarding their auxiliary emission control
devices. Manufacturers will not need to report additional detailed
programming information describing electronically adjustable operating
parameters that are inaccessible to owners.
While EPA retains the right to review the manufacturer's specified
adjustable parameters in the certification process, the manufacturer
will be responsible for ensuring all aspects of the manufacturer's
statements regarding adjustable parameters are appropriate for each
certification application. EPA may review this information each year to
evaluate whether the designs are appropriate. As industry practices
evolve to improve tamper-resistance with respect to electronic
controls, manufacturers will need to upgrade tamper-resistance features
to include more effective protocols to support their statement that the
electronic controls are both restricted from unauthorized access and
limited to the identified practically adjustable range.
The provisions in 40 CFR 1068.50 are not intended to limit the
tampering prohibition of 40 CFR 1068.101(b)(1) or the defeat-device
prohibition of 40 CFR 1068.101(b)(2). For example, it would be
prohibited tampering to bypass a manufacturer's stops. Similarly,
aftermarket software that reduces the effectiveness of controls
specified by the manufacturer in the application for certification
would be a prohibited defeat device.
If EPA discovers that someone manufactures or installs a modified
ECM or reflashes an engine's ECM in a way that is not a certified
configuration represented in the application for certification, those
persons will be liable for violating the tampering prohibition of 40
CFR 1068.101(b)(1) or the defeat-device prohibition in 40 CFR
1068.101(b)(2). As we gather information about cases where third
parties have successfully penetrated ECM access restrictions, the
manufacturer will be responsible in each certification application for
ensuring all aspects of the manufacturer's statements regarding such
adjustable parameters are still appropriate and we may also engage with
the manufacturer to see if there is need or opportunity to upgrade
future designs for better protection.
iv. Engine Inspections
EPA may want to inspect engines to determine if they meet the final
specifications for adjustable parameters as described in 40 CFR
1068.50. These inspections could be part of the certification process,
or we could inspect in-use engines after certification. For example, we
may request a production engine be sent to an EPA designated lab for
inspection to test the limits of the adjustable parameters as described
in 40 CFR 1068.50(j).
3. Exemptions for Engines, Vehicles, and Equipment Under 40 CFR Part
1068, Subparts C and D
40 CFR part 1068, subparts C and D, describe various exemption
provisions for engines, vehicles and equipment that are subject to
emission standards and certification requirements. We are amending
several of these exemption provisions. We received no comments on the
proposed exemption provisions and are finalizing the proposed changes
without modification. The following paragraphs use the term engines to
refer generically to regulated engines, vehicles, and equipment.
The test exemption in 40 CFR 1068.210 applies for certificate
holders performing test programs ``over a two-year period''. We are
removing this time limitation. We may impose reasonable time limits on
the duration of the exemption for individual engines under another
existing provision (40 CFR 1068.210(e)). Such limitations may take the
form of a defined time for manufacturers to produce exempt engines, or
a defined time for individual engines to remain in exempt status. This
exemption applies for a wide range of products and experience has shown
that circumstances may call for the exemption to apply for longer than
(or less than) two years. We may therefore continue to apply a two-year
limit for producing or using exempt engines based on a case-specific
assessment of the need for the exemption. We could alternatively
identify a shorter or longer exemption period based on the
circumstances for each requested exemption. The exemption approval
could also allow test engines to operate indefinitely, perhaps with
additional conditions on modifying the engine to include software or
hardware changes that result from the test program or other design
improvements. This approach may be appropriate for manufacturing one or
more engines as part of a pilot project to prove out designs and
calibrations for meeting new emission standards. Separate provisions
apply for importing engines under the testing exemption in 40 CFR
1068.325, which we discuss further later in this section.
The display exemption in 40 CFR 1068.220 applies for using
noncompliant engines/equipment for display purposes that are ``in the
interest of a business or the general public.'' The regulation
disallows the display exemption for private use, private collections,
and any other purposes we determine to be inappropriate. We have been
aware of several cases involving displays we may
[[Page 4448]]
have considered to be in the interest of the general public, but they
did not qualify for the display exemption because they were mostly for
private use. Experience has shown that it may be difficult to
distinguish private and public displays. For example, private
collections are sometimes shared with the general public. We are
accordingly preserving the fundamental limitation of the display
exemption to cases involving the interest of a business or the general
public. We are revising 40 CFR 1068.220 to no longer categorically
disallow the display exemption for engines and vehicles displayed for
private use or for engines in private collections. We are retaining the
discretion to disallow the display exemption for inappropriate
purposes. This would apply, for example, if engines or vehicles from a
private collection will not be displayed for the general public or for
any business interest. Consistent with longstanding policy, such
private displays do not warrant an exemption from emission standards.
The regulation defines provisions that apply for ``delegated
assembly'' of aftertreatment and other components in 40 CFR 1068.261.
Under the current regulation, manufacturers must follow a set of
detailed requirements for shipping partially complete engines to
equipment manufacturers to ensure that the equipment manufacturer will
fully assemble the engine into a certified configuration. A much
simpler requirement applies for engine manufacturers that produce
engines for installation in equipment that they also produce.
Manufacturers have raised questions about how these requirements apply
in the case of joint ventures, subsidiary companies, and similar
business arrangements. We are revising 40 CFR 1068.261(b) through (d)
to clarify that the simpler requirements for intra-company shipments
apply for engines shipped to affiliated companies. Conversely, engine
manufacturers shipping partially complete engines to any unaffiliated
company would need to meet the additional requirements that apply for
inter-company shipments. We define ``affiliated companies'' in 40 CFR
1068.30.
The identical configuration exemption in 40 CFR 1068.315(h) allows
for importation of uncertified engines that are identical to engines
that have been certified. This might apply, for example, for engines
that meet both European and U.S. emission standards but were originally
sold in Europe. We are modifying the regulatory language from
``identical'' to ``identical in all material respects.'' This change
allows for minor variation in engines/equipment, such as the location
of mounting brackets, while continuing to require that engines/
equipment remain identical to a certified configuration as described in
the manufacturer's application for certification.
The ancient engine/equipment exemption in 40 CFR 1068.315(i)
includes an exemption for nonconforming engines/equipment that are at
least 21 years old that are substantially in their original
configuration. We originally adopted these for nonroad spark-ignition
engines in 2002 to align with a similar exemption that was in place for
light-duty motor vehicles (67 FR 68242, November 8, 2002). Now that
part 1068 applies for a much wider range of applications, many with
very long operating lives, it has become clear that this exemption is
no longer appropriate for importing nonconforming engines. Keeping the
exemption would risk compromising the integrity of current standards to
the extent importers misuse this provision to import high-emitting
engines. This was not the original intent of the exemption. We are
therefore removing the ancient engine/equipment exemption. The
identical configuration exemption will continue to be available to
allow importation of nonconforming engines/equipment that continue to
be in a configuration corresponding to properly certified engines.
The regulations at 40 CFR 1068.325 describe provisions that apply
for temporarily exempting engines/equipment from certification
requirements. As noted in the introduction to 40 CFR 1068.325, we may
ask U.S. Customs and Border Protection (CBP) to require a specific bond
amount to make sure importers comply with applicable requirements. We
use the imports declaration form (3520-21) to request CBP to require a
bond equal to the value of these imported engines/equipment for
companies that are not certificate holders. Several of the individual
paragraphs describing provisions that apply for specific exemptions
include a separate statement requiring the importer to post bond for
these products. We are removing the reference to the bond requirement
in the individual paragraphs because the introduction addresses the
bonding requirement broadly for all of 40 CFR 1068.325.
We are revising the diplomatic or military exemption at 40 CFR
1068.325(e) to clarify that someone qualifying for an exemption needs
to show written confirmation of being qualified for the exemption to
U.S. Customs and Border Protection, not EPA. This may involve
authorization from the U.S. State Department or a copy of written
orders for military duty in the United States. Consistent with current
practice, EPA would not be involved in the transaction of importing
these exempted products, except to the extent that U.S. Customs and
Border Protection seeks input or clarification of the requirements that
apply.
The regulations at 40 CFR 1068.260(c) currently include an
exemption allowing manufacturers to ship partially complete engines
between two of their facilities. This may be necessary for assembling
engines in stages across short distances. It might also involve
shipping engines across the country to a different business unit under
the same corporate umbrella. The regulation at 40 CFR 1068.325(g)
includes additional provisions for cases involving importation. Multi-
national corporations might also import partially complete engines from
outside the United States to an assembly plant inside the United
States. We are revising 40 CFR 1068.325(g) to require that imported
engines in this scenario have a label that identifies the name of the
company and the regulatory cite authorizing the exemption. This will
provide EPA and U.S. Customs and Border Protection with essential
information to protect against parties exploiting this provision to
import noncompliant engines without authorization.
Most of the exemptions that allow manufacturers to import
uncertified engines include labeling requirements to identify the
engine manufacturer and the basis of the exemption. We are adding a
general requirement in 40 CFR 1068.301 to clarify that labels are
required on all exempted engines. In cases where there are no labeling
specifications for a given exemption, we are creating a default
labeling requirement to add a label for exempted engines to identify
the engine manufacturer and the basis of the exemption.
4. Other Amendments to 40 CFR Part 1068
We are adopting the following additional amendments to 40 CFR part
1068:
Section 1068.1: Clarifying how part 1068 applies for older
engines. This is necessary for nonroad engines certified to standards
under 40 CFR parts 89, 90, 91, 92, and 94 because those emission
standards and regulatory provisions have been removed from the CFR.
These amendments were inadvertently omitted
[[Page 4449]]
from the rule to remove those obsolete parts.
Section 1068.1: Changing 40 CFR 1068.1(a)(4) to include
references to 40 CFR parts 1030 and 1031 for aircraft and aircraft
engines, instead of the currently listed 40 CFR part 87. 40 CFR part
1068 contains several general compliance provisions, but the only
provisions from part 1068 that are relevant to and referenced by the
regulations for aircraft and aircraft engines are related to procedures
for handling confidential business information and the definition and
process for ``good engineering judgment.'' Revising 40 CFR 1068.1 to
reference 40 CFR parts 1030 and 1031 would not impose any new
requirements; rather, the updated reference aligns with the existing
requirements already established in 40 CFR parts 1030 and 1031. This
amendment was not included in the proposal for this rulemaking.
However, adopting this change will help readers understand the
regulations without adding any new requirements.
Section 1068.1: Clarifying how part 1068 applies for motor
vehicles and motor vehicle engines. Vehicles and engines certified
under part 86 are subject to certain provisions in part 1068 as
specified in part 86. Vehicles and engines certified under parts 1036
and 1037 are subject to all the provisions of part 1068. This
correction aligns with regulatory text adopted in previous rulemakings.
Section 1068.101(a): The regulations at 40 CFR 1068.101(a)
set forth the prohibitions that apply for engines and equipment that
are subject to EPA emission standards and certification requirements.
The regulation includes at 40 CFR 1068.101(a)(2) a prohibition related
to reporting and recordkeeping requirements. Section 1068.101(a)(3)
similarly includes a prohibition to ensure that EPA inspectors have
access to test facilities. These prohibitions derive from CAA section
208(a), which applies the information and access requirements to
manufacturers ``and other persons subject to the requirements of this
part or part C.'' The very first provision of 40 CFR part 1068 at 40
CFR 1068.1(a) clearly makes the provisions of part 1068 applicable ``to
everyone with respect to the engine and equipment categories as
described in this paragraph (a)[, . . .] including owners, operators,
parts manufacturers, and persons performing maintenance''. However, the
regulation in 40 CFR 1068.101(a) as written inadvertently limits the
prohibitions to manufacturers. We are accordingly revising the scope of
the prohibitions in 40 CFR 1068.101(a) to apply to both manufacturers
and ``other persons as provided in 40 CFR 1068.1(a)'' in accord with
those in CAA section 203(a).
Section 1068.101(b)(5): Removing extraneous words.
Section 1068.240(a): Removing reference to paragraph (d)
as an alternative method of qualifying for the replacement engine
exemption. Paragraph (d) only describes some administrative provisions
related to labeling partially complete engines so it is not correct to
describe that as an additional ``approach for exempting'' replacement
engines.
Section 1068.240(b) and (c): Adding text to clarify that
owners may retain possession of old engines after installing an exempt
replacement engine. This is intended to address a concern raised by
engine owners that they generally expect to be able to continue to use
a replaced engine.\580\ Engine owners stated that they expect to use
the replaced engine for either replacement parts or continued use in a
different piece of equipment and were surprised to learn that engine
manufacturers were insisting that the owner turn ownership of the old
engine to the engine manufacturer. The existing regulation disallows
simply installing those replaced engines in a different piece of
equipment, but destroying the engine block and using the engine core as
a source of replacement parts is acceptable under the existing
regulation.
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\580\ Email exchange regarding replacement engines, August 2020,
Docket EPA-HQ-OAR-2019-0055.
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Sections 1068.601 and 1068.630: Adding provisions to
establish procedures for hearings related to an EPA decision to approve
maintenance procedures associated with new technology for heavy-duty
highway engines. As described in Section IV.B.5.v, we are updating
regulatory provisions related to engine maintenance for heavy-duty
highway engines. Section XI.A.9 describes how we may eventually extend
those same provisions for nonroad engines. The provisions adopted in
this rule include a commitment for EPA to describe approved maintenance
for new technology in a Federal Register notice, along with an
allowance for any manufacturer to request a hearing to object to EPA's
decision. The general provisions related to hearing procedures in 40
CFR part 1068, subpart G, cover the maintenance-related hearing
procedures. We are amending the regulation to provide examples of the
reasons a manufacturer may request a hearing, including if a
manufacturer believes certain EPA decisions may cause harm to its
competitive position, and to add detailed specifications for requesting
and administering such a hearing for maintenance-related decisions for
heavy-duty highway engines.
5. Engine and Vehicle Testing Procedures (40 CFR Parts 1036, 1037, 1065
and 1066)
The regulations in 40 CFR part 1036, subpart F, 40 CFR part 1037,
subpart F, and 40 CFR parts 1065 and 1066 describe emission measurement
procedures that apply broadly across EPA's emission control programs
for engines, vehicles, and equipment. This final rule includes several
amendments to these regulations.
We are deleting the hybrid engine test procedure in 40 CFR 1036.525
as it was applicable only for model year 2014 to 2020 engines and has
been replaced with the hybrid powertrain test procedure for model 2021
and later engines in the existing 40 CFR 1037.550.
We are updating the engine mapping test procedure in 40 CFR
1065.510. To generate duty cycles for each engine configuration, engine
manufacturers identify the maximum brake torque versus engine speed
using the engine mapping procedures of 40 CFR 1065.510. The measured
torque values are intended to represent the maximum torque the engine
can achieve under fully warmed-up operation when using the fuel grade
recommended by the manufacturer across the range of engine speeds
expected in real-world conditions. Historically, the mapping procedure
required the engine to stabilize at discrete engine speed points
ranging from idle to the electronically limited highest RPM before
recording the peak engine torque values at any given speed. We adopted
a provision in the final 40 CFR 1065.510(b)(5)(ii) that allows
manufacturers to perform a transient sweep from idle to maximum rated
speed, which requires less time than stabilizing at each measurement
point.
The updates to the engine mapping test procedure in 40 CFR 1065.510
are intended to ensure the resulting engine map achieves its intended
purpose. The current test procedure is intended to generate a ``torque
curve'' that represents the peak torque at any specific engine speed
point. The transient sweep from idle to maximum rated speed can create
engine conditions that trigger electronic control features on modern
heavy-duty spark-ignition engines that result in lower-than-peak torque
levels. Engine control features that can cause variability in the
[[Page 4450]]
maximum torque levels include spark advance, fuel-air ratio, and
variable valve timing that temporarily alter torque levels to meet
supplemental goals (such as torque management for transmissions
shifts).\581\ If the engine map does not capture the true maximum
torque, the duty cycles generated using the map may not accurately
recreate the highest-load conditions; this could lead to higher in-use
emissions.
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\581\ These AECDS are typically electronic controls that are
timer-based and initiated for a set duration. In a transient test,
measurements are taken continuously, and the controls remain
engaged; the same controls would ``time out'' if each measurement
was taken at stabilized conditions.
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We are finalizing updates to 40 CFR 1065.510(a) to require that the
torque curve established during the mapping procedure represent the
highest torque level possible when using the manufacturer's recommended
fuel grade. Specifically, we are requiring manufacturers to disable
electronic controls or other auxiliary emission control devices if they
are of a transient nature and impact peak torque during the engine
mapping procedure.\582\ Manufacturers would continue to implement their
engine control during duty-cycle testing, enabling their engines to
react to the test conditions as they would in real-world operation. The
changes to the mapping procedure will ensure that testing appropriately
represents torque output and emissions during high-load and transient
conditions.
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\582\ These electronic controls would be reported as an AECD
under 40 CFR 1036.205(b).
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This final rule includes the following additional amendments to 40
CFR parts 1065 and 1066, which we are finalizing as proposed unless
specifically noted otherwise:
Sections 1065.301 and 1065.1001: Revising NIST-
traceability requirements to allow the use of international standards
recognized by the CIPM Mutual Recognition Arrangement without prior EPA
approval. The current regulation allows us to approve international
standards that are not NIST-traceable, but this was intended only to
accommodate laboratories in other countries that meet CIPM requirements
instead of following NIST-traceable protocols. With this approach there
will no longer be any need for a separate approval process for using
international standards that are not NIST-traceable. NIST-traceable
standards are traceable to the International System of Units (SI) as
specified in NIST Technical Note 1297, which is referenced in the
definition of NIST-traceable in 40 CFR part 1065. This same
traceability to the International System of Units is required of
standards recognized by the CIPM Mutual Recognition Arrangement, thus
putting them on par with NIST-traceable standards.
Section 1065.298: Adopting a new 40 CFR 1065.298 with in-
use particulate matter (PM) measurement methods to augment real-time PM
measurement with gravimetric PM filter measurement for field-testing
analysis. These methods have been approved for use for over 10 years as
alternative methods under 40 CFR 1065.10 and 1065.12.
Section 1065.410: Clarifying that manufacturers may
inspect engines using electronic tools to monitor engine performance.
For example, this may apply for OBD signals, onboard health monitors,
and other prognostic tools manufacturers incorporate into their engine
designs. As described in the current regulation, inspection tools are
limited to those that are available in the marketplace. This prevents
engine manufacturers from handling a test engine more carefully than
what would be expected with in-use engines. Extending that principle to
inspection with electronic tools, we are limiting the use of those
inspections to include only information that can be accessed without
needing specialized equipment.
Section 1065.650(c)(6): Adding an allowance to determine
nonmethane nonethane hydrocarbon (NMNEHC) for engines fueled with
natural gas as 1.0 times the corrected mass of NMHC if the test fuel
has 0.010 mol/mol of ethane or more. This may result in a higher
reported NMNEHC emission value. The engine manufacturer may use this
method if reducing test burden is more important than the potential for
a slightly higher reported emission value.
Section 1065.720: Removing the test fuel specification
related to volatility residue for liquefied petroleum gas. The
identified reference procedure, ASTM D1837, has been withdrawn, at
least in part, due to limited availability of mercury thermometers.
There is no apparent replacement for ASTM D1837. Rather than adopting
an alternative specification for volatility residue, we will instead
rely on the existing residual matter specification based on the
measurement procedure in ASTM D2158. This alternative specification
should adequately address concerns about nonvolatile impurities in the
test fuel.
Section 1065.910(b): Adding a requirement to locate the
PEMS during field testing in an area that minimizes the effects of
ambient temperature changes, electromagnetic radiation, shock, and
vibration. This may involve putting the PEMS in an environmental
enclosure to reduce the effect of these parameters. We are also
removing (1) the recommendation to install the PEMS in the passenger
compartment because that does not necessarily lead to better mitigation
of temperature effects as the cab temperature can vary during vehicle
soaks, (2) ambient pressure as a parameter to minimize as there are no
known pressure effects on PEMS, and (3) ambient hydrocarbon as a
parameter because it is more of a PEMS design issue that is handled
with an activated carbon filter on the burner air inlet, which is
already covered in 40 CFR 1065.915(c).
Section 1065.920: Broadening the PEMS calibration and
verification requirements to make them apply for the new emission
measurement bin structure we are adopting in 40 CFR part 1036. The
verification is now generic to verifications for both NTE and binned
windows for a shift-day of data over 6 to 9 hours. Data would then be
processed as they would be for an in-use test (either NTE or binned
windows) and compare the performance of the PEMS to the lab-based
measurement system.
Section 1065.935(d): Updating the zero and span
verification requirements to include new provisions for the emission
measurement bin structure we are adopting in 40 CFR part 1036 and
retaining the current requirements for NTE testing only. The procedure
now includes the requirement to perform zero-verifications at least
hourly using purified air. Span verifications must be performed at the
end of the shift-day or more frequently based on the PEMS
manufacturer's recommendation or good engineering judgment.
Section 1065.935(g)(5)(iii): Revising from the proposed
provisions for the final rule to clarify the consequences when PEMS gas
analyzers (used to determine bin emission values) do not meet zero- or
span-drift criteria. The intent is that all the test data would be
considered invalid when drift criteria are not met as this indicates a
malfunctioning analyzer, calling into question the quality of the data.
We have added regulatory text to 40 CFR 1065.935(g)(5)(iii) to
invalidate data for the entire shift day if measurements exceed either
of the NOX analyzer drift limits in 40 CFR
1065.935(g)(5)(iii).
Section 1065.935(g)(6): Adding a new paragraph to include
new drift limits instead of those in 40 CFR 1065.550 for the emission
measurement bin structure we are adopting in 40 CFR part 1036. The
analyzer zero drift limit between the hourly or more frequent zero
verifications is 2.5 ppm, while the limit over the entire shift-day (or
more
[[Page 4451]]
frequently if you perform zero-adjustments) is 10 ppm. The analyzer
span drift limit between the beginning and end of the shift-day or more
frequent span verification(s) or adjustment(s) must be within 4 percent of the measured span value.
Sections 1065.1123, 1065.1125, and 1065.1127: Adding new
regulatory sections to migrate the smoke test procedure in 40 CFR part
86, subpart I, into 40 CFR part 1065. This provides a common location
for the test procedure and analyzer requirements for all parts that
still require smoke measurement except for locomotive testing. The
locomotive test procedure continues to reside in 40 CFR part 1033,
subpart F, as it is specific to locomotive testing and operation at
specific notches. No updates were made to the procedure that affect
analyzer requirements and setup or how a laboratory reports test
results. For all engines required to carry out smoke testing, other
than locomotive engines, we are updating operation at curb idle speed
to instead reference warm idle speed, and we are changing from ``rated
speed'' to instead reference ``maximum test speed''. This change should
not adversely affect the acceleration and lugging modes of the test and
it will make smoke testing consistent with all other engine-based
testing that now use warm idle speed and maximum test speed.
Part 1066, subpart D: Incorporating by reference and
making applicable as specified in this part an updated version of SAE
J2263 for coastdown measurements. The updated standard incorporates EPA
guidance for vehicles certified under 40 CFR part 86, subpart S.\583\
The updated version of the test method also reduces the wind speed
allowed for performing measurements, allows for adding ballast to
vehicles if needed, and adds clarifying procedures for testing on oval
tracks. These changes, which align with current practice for light-duty
vehicles, will have no substantial effect for measurements with heavy-
duty vehicles. We are therefore applying the updated version of SAE
J2263 for all light-duty and heavy-duty vehicles. After consideration
of comments, we have changed the final rule to make the new test
specifications optional through model year 2025.
---------------------------------------------------------------------------
\583\ ``Determination and Use of Vehicle Road-Load Force and
Dynamometer Settings'', EPA Guidance Document CD-15-04, February 23,
2015.
---------------------------------------------------------------------------
Section 1066.420: Adding the existing 40 CFR 86.140-94
requirement to zero and span calibrate the hydrocarbon analyzer by
overflowing the zero and span gas at the hydrocarbon sampling system
probe inlet during analyzer calibration when testing vehicles that are
14,000 GVWR or less. This requirement was inadvertently missed during
the migration of the light-duty test procedures to 40 CFR part 1066.
After consideration of comments, the final rule revises the proposal by
reducing the HC contamination limit in 40 CFR 1066.420(b)(1)(iii) from
2 [micro]mol/mol to 0.5 [micro]mol/mol for vehicles at or below 14,000
pounds GVWR with compression-ignition engines.
Section 1066.831: Removing the reference to 40 CFR part
1065 regarding how to measure THC emissions, as the method for
measuring THC emission is already covered in 40 CFR part 1066, subparts
B and E.
This final rule includes additional amendments that are regarded as
clarifications in the following sections of 40 CFR parts 1036, 1037,
1065, and 1066 (as numbered in this final rule): 40 CFR 1036.501,
1036.505, 1036.510, 1036.512, 1036.520, 1036.535, 1036.540, 1036.543,
and 1036.550; 40 CFR 1037.320, 1037.510, 1037.515, 1037.520, 1037.534,
1037.540, 1037.550, 1037.551, 1037.555, 1037.601, 1037.615, and
1037.725; 40 CFR 1065.1, 1065.5, 1065.10, 1065.12, 1065.140, 1065.145,
1065.190, 1065.210, 1065.284, 1065.301, 1065.305, 1065.307, 1065.308,
1065.309, 1065.315, 1065.320, 1065.325, 1065.330, 1065.345, 1065.350,
1065.410, 1065.501, 1065.510, 1065.512, 1065,514, 1065.530, 1065.543,
1065.545, 1065.610, 1065.630, 1065.650, 1065.655, 1065.660, 1065.667,
1065.670, 1065.675, 1065.680, 1065.695, 1065.715, 1065.720, 1065.790,
1065.901, 1065.915, 1065.920, 1065.1001, and 1065.1005; and 40 CFR
1066.110, 1066.220, 1066.301, 1066.415, 1066.420, 1066.710, 1066.815,
1066.835, 1066.845, 1066.1001, and 1066.1005.
See Section 14 through 16 of the Response to Comments for a
discussion of comments related to engine and vehicle testing
provisions.
6. Vanadium-Based SCR Catalysts
In certain diesel engine applications vanadium-based SCR catalysts
may provide a performance and cost advantage over other types of
catalysts. However, vanadium material can sublime from the catalyst in
the presence of high exhaust gas temperatures.\584\ Sublimation of
vanadium catalyst material leads to reduced NOX conversion
efficiency of the catalyst and possible exposure of the public to
vanadium emissions. In 2016 EPA provided certification guidance to
manufacturers of diesel engines equipped with vanadium-based SCR
catalysts (``2016 guidance'').\585\ The certification guidance
clarified EPA's expectations for manufacturers using vanadium-based SCR
catalysts and provided our views and recommendations on reasonable
steps manufacturers can take to protect against excessive loss of
vanadium from these SCR systems. We are now codifying these provisions
as regulatory requirements for using vanadium-based SCR catalysts. We
are adopting these requirements for all types of highway and nonroad
diesel engines. The regulatory provisions are consistent with the 2016
guidance and will begin to apply when the final rule becomes effective.
To facilitate this direct implementation for 2026 and earlier model
years, we are updating 40 CFR 86.007-11 to reference the new 40 CFR
1036.115(g)(2), which contains the requirements related to vanadium-
based SCR catalysts.
---------------------------------------------------------------------------
\584\ The temperature at which vanadium sublimation occurs
varies by engine and catalyst and is generally 550 [deg]C or higher.
\585\ ``Certification of Diesel Engines Equipped with Vanadium-
based SCR Catalyst'', EPA guidance document CD-16-09, June 13, 2016.
---------------------------------------------------------------------------
To meet the new requirements, manufacturers of engines equipped
with vanadium-based SCR catalysts must determine vanadium sublimation
temperatures and thermal management strategies and include
documentation in their certification applications. EPA will use the
information submitted by manufacturers in evaluating a manufacturer's
engine and aftertreatment design as part of the application for
certification. Note that the certification requirements described in
this section for manufacturers apply equally to anyone certifying
remanufactured engines or associated remanufacturing systems where such
certification is required.
In their certification applications, engine manufacturers must
provide information identifying the vanadium sublimation temperature
threshold for the specific catalyst product being used. To identify the
vanadium sublimation temperature, manufacturers must use the vanadium
sublimation sampling and analytical test method we are adopting in 40
CFR part 1065, subpart L, which is consistent with the procedures
identified in the 2016 guidance.\586\ Manufacturers must also identify
their thermal management strategy that prevents exhaust gas
temperatures from exceeding the vanadium sublimation temperature. In
addition, manufacturers
[[Page 4452]]
must identify how their thermal management strategy will protect the
catalyst in the event of high-temperature exotherms resulting from
upstream engine component failures, as well as exotherms resulting from
hydrocarbon buildup during normal engine operation. EPA expects to
approve applications describing thermal management strategies that
prevent exhaust gas temperatures from exceeding the vanadium
sublimation temperature.
---------------------------------------------------------------------------
\586\ EPA is adopting the test method from CD-16-09 in 40 CFR
part 1065, subpart L; 40 CFR 1065.12 describes the process for
approving alternative test procedures.
---------------------------------------------------------------------------
Commenters noted that the unit of measure for the method detection
limit should be a volume-normalized concentration for a gaseous sample,
rather than a solid mass volume, as this will address concerns with the
variable impact of dilution effect based on sample size. We are
finalizing a recommended method detection limit of 15 [mu]g/m\3\ based
on a target mass-based method detection limit of 2 ppm, a 60 g capture
bed mass, a 0.0129 L (1'' long x 1'' diameter core) catalyst volume, an
SV of 35,000 s-\1\, and an 18-hour test duration. We also
agree that the units in EPA guidance document CD-16-09 are inaccurate
and reflect a typographical error, and that the units should be in
[mu]g instead of pg to reflect a detection limit of ppm.
If a manufacturer is interested in pursuing another means to
determine the vanadium sublimation threshold, for example by performing
an engine dynamometer-based test utilizing the full production
aftertreatment system, they may request the approval of alternative
vanadium sublimation test procedures as described in current 40 CFR
1065.10(c)(7).
7. ULSD-Related Exemption for Guam
EPA's in-use fuel requirements at 40 CFR part 1090 include an
exemption from the 15-ppm sulfur standard for Guam, American Samoa, and
the Commonwealth of the Northern Mariana Islands (40 CFR 1090.620).
Diesel fuel meeting the 15-ppm standard is known as ultra-low sulfur
diesel or ULSD. EPA's emission standards for highway and nonroad diesel
engines generally involves SCR as a control technology. The durability
of SCR systems depends on the use of fuel meeting the 15-ppm ULSD
standard, so we adopted a corresponding exemption from the most
stringent emission standards for engines used in these three
territories (see 40 CFR 86.007-11(f) for heavy-duty highway engines and
40 CFR 1039.655 for land-based nonroad diesel engines).
Guam has in the meantime adopted rules requiring the 15-ppm sulfur
standard for in-use diesel fuel for both highway and nonroad engines
and vehicles. As a result, there is no longer a reason to keep the
exemption from emission standards for engines used in Guam. We are
therefore removing the exemption for these engines in Guam. In response
to manufacturers' request for time to work through supply and inventory
logistics, the final rule removes the Guam exemption effective January
1, 2024.
We are not aware of American Samoa and the Northern Mariana Islands
adopting ULSD requirements and we are therefore not removing the
exemption for those territories in this final rule.
We are also clarifying that the exemption for land-based nonroad
diesel engines at 40 CFR 1039.655 applies only for engines at or above
56 kW. Smaller engines are not subject to NOX standards that
would lead manufacturers to use SCR or other sulfur-sensitive
technologies, so we do not expect anyone to be using this exemption for
engines below 56 kW in any area where the exemption applies. We note
that Guam's 15-ppm sulfur standard for in-use diesel fuel is now
identical to EPA's 15-ppm diesel fuel sulfur standards in 40 CFR part
1090 and as such could not be preempted under CAA section
211(c)(4)(A)(ii). We intend to revisit the exemption from the Federal
15-ppm ULSD standard for diesel fuel in Guam under 40 CFR part 1090 in
a future action. Removing the Federal exemption for diesel fuel in Guam
would likely involve new or revised regulatory provisions for parties
that make, distribute, and sell diesel fuel in Guam such as additional
reporting, recordkeeping, and other compliance-related provisions.
8. Deterioration Factors for Certifying Nonroad Engines
Section IV describes an approach for manufacturers of heavy-duty
highway engines to establish deterioration factors (DFs) based on
bench-aged aftertreatment in combination with a plan for testing in-use
engines to verify that the original deterioration factor properly
predicts an engine's emission levels at the end of the useful life. As
described in Section IV.F, we are adopting the new approach for
establishing deterioration factors to take advantage of available
techniques for bench-aging aftertreatment devices to streamline the
certification and product-development timeline. The leaner up-front
testing can be complemented by measurements from in-use engines to
verify that the original deterioration factors are still appropriate
for certifying engines in later model years.
This same dynamic applies for nonroad applications. We are
therefore adopting amendments to allow manufacturers of all types of
nonroad diesel engines and manufacturers of land-based nonroad spark-
ignition engines above 19 kW to use these same procedures to establish
and verify DFs. These amendments apply for 40 CFR parts 1033, 1039,
1042, and 1048. We are not adopting any changes to the existing
certification and durability procedures for these nonroad engines if
the manufacturer does not rely on the new DF verification protocol.
Most of the new DF verification procedures for heavy-duty highway
engines apply equally for nonroad engines, but unique aspects of each
certification program call for making the following adjustments:
Marine and land-based nonroad diesel engines are subject
to not-to-exceed standards and corresponding test procedures that will
continue to apply instead of the in-use measurement protocols adopted
in this rule for heavy-duty highway engines.
Land-based nonroad spark-ignition engines above 19 kW
(Large SI engines) are subject to field-testing standards and
corresponding test procedures that will continue to apply instead of
the in-use measurement protocols adopted in this rule for heavy-duty
highway engines.
Locomotives are not subject to off-cycle emission
standards or emission measurement procedures that apply during normal
in-use operation. However, manufacturers can perform in situ testing on
in-use locomotives that meets all the specifications for certification
testing in a laboratory. This allows for testing in-use engines to
verify that deterioration factors based on bench-aged aftertreatment
devices are appropriate for predicting full-life emissions.
Each type of nonroad diesel engine already has sector-
specific methods for calculating infrequent regeneration adjustment
factors.
We are not adding the option to use this approach for certifying
recreational vehicles, land-based nonroad spark-ignition engines at or
below 19 kW, or marine spark-ignition engines. These engines are
generally subject to certification of a useful life that is much
shorter than the values that apply for the types of engines for which
we are adding the option to use the new DF verification protocol. Many
nonroad spark-ignition engines are also certified without
aftertreatment. As a result, it is not clear that manufacturers of
these other types of engines would find a benefit of using the new DF
verification procedures.
We are adopting the proposed changes without modification. See
[[Page 4453]]
Section 30.4 of the Response to Comments for a discussion of the
comments submitted regarding deterioration factors for nonroad engines.
B. Heavy-Duty Highway Engine and Vehicle Emission Standards (40 CFR
Parts 1036 and 1037)
1. Timing of Annual Reports
We are adopting amendments to simplify annual reporting
requirements to account for the extensive information submissions
related to the greenhouse gas emission standards. Vehicle manufacturers
are required to report on GEM results and production volumes for
thousands of distinct vehicle configurations at the end of the model
year to show that emission credits related to calculated average
CO2 emission rates are sufficient to comply with standards.
The regulation currently requires an interim end-of-year report by
March 31 and a final report by September 30 (see 40 CFR 1037.730). This
same schedule is typical for documentation related to emission credits
for various types of nonroad engines and vehicles. In contrast to those
nonroad programs, compliance with the heavy-duty highway CO2
emission standards relies on a detailed assessment of GEM results and
corresponding production volumes to determine all the necessary credit
calculations for the model year. We are amending 40 CFR 1037.730 to no
longer require the interim end-of-year report, because we have observed
that manufacturers need more time to complete their effort to fully
document their compliance for the model year and we believe the interim
end-of-year report is unnecessary for heavy-duty vehicles. The
regulation allows us to waive this interim report, and we have
routinely approved such requests. We are not adopting any change to the
content of the final report due in September and will continue to rely
on that final report to evaluate compliance with standards.
Engine manufacturers generate and use emission credits based on
production volumes that correspond to the vehicle production. As a
result, it is beneficial for both EPA and engine manufacturers to align
the emission credit reporting requirements for engines and vehicles. We
are therefore amending 40 CFR 1036.730 to also omit the interim end-of-
year report and instead rely only on the final report submitted by
September 30 following each model year. In addition, the regulations at
40 CFR 1036.250 and 1037.250 currently specify that engine and vehicle
manufacturers must report their production volumes within 90 days after
the end of the model year. For the same reasons given for modifying the
schedule for credit reports, we are aligning this production reporting
with the final ABT report, requiring manufacturers to report their
production volumes also by September 30 following the end of the model
year.
We received no comments on these proposed amendments for credit
reporting and are finalizing the proposed changes without modification.
2. Scope and Timing for Amending Applications for Certification
Engines must be produced in a certified configuration to be covered
by the certificate of conformity. Manufacturers routinely need to amend
their applications for certification during the model year to reflect
ongoing product development. These amendments may involve new
configurations or improvements to existing configurations. The current
regulations describe how manufacturers can make these amendments in a
way that allow them to comply with the general requirement to produce
engines that are in a certified configuration (see 40 CFR 1036.225 and
1037.225). We generally refer to these amendments as running changes.
Manufacturers apply these running changes to new engines they continue
to build during the model year. Applying these running changes to
engines that have already been produced is referred to as a ``field
fix''. We have provided ``field-fix'' guidance since the earliest days
of EPA emission standards.\587\
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\587\ ``Field Fixes Related to Emission Control-Related
Components,'' EPA Advisory Circular, March 17, 1975.
---------------------------------------------------------------------------
We recently adopted regulatory provisions in 40 CFR parts 1036 and
1037 to describe how manufacturers may modify engines as reflected in
the modified application for certification, which included essential
elements of the 1975 field-fix guidance (80 FR 73478, October 25,
2016).
There is also a related field-fix question of how to allow for
design changes to produced engines (before or after initial shipment)
that the manufacturer identifies after the end of the model year. The
preamble for that recent final rule explained that the regulatory
provisions also included how manufacturers may amend an application for
certification after the end of the model year to support intended
modifications to in-use engines.
After further consideration, we are revising 40 CFR 1036.225 and
1037.225 to limit manufacturers to having the ability to amend an
application for certification only during the production period
represented by the model year. These revisions apply starting with the
effective date of the final rule. Manufacturers can continue to apply
field fixes to engines they have already produced if those engine
modifications are consistent with the amended application for
certification.
The process for amending applications for certification under 40
CFR 1036.225 and 1037.225 does not apply for field fixes that the
manufacturer identifies after the end of the model year. Like our
approach in other standard-setting parts for nonroad applications, we
refer manufacturers to the 1975 field-fix guidance for recommendations
on how to approach design changes after the end of the model year.
EPA's certification software is already set up to accommodate
manufacturers that submit documentation for field fixes related to
engine families from earlier model years. We believe this approach is
effective, and it involves less burden for EPA implementation than
allowing manufacturers to amend their application for certification
after the end of the model year.
We received no comments on the proposed provisions related to
amending applications for certification and are finalizing the proposed
changes without modification.
We expect to propose further regulatory provisions in a future
rulemaking to update and clarify implementation of the field-fix policy
for design changes that occur after the end of the model year. We
expect that rulemaking to include consideration of such provisions for
all types of highway and nonroad engines and vehicles.
3. Alternate Standards for Specialty Vehicles
The final rule adopting HD GHG Phase 2 standards for heavy-duty
highway engines and vehicles included provisions allowing limited
numbers of specialty motor vehicles to have engines meeting alternate
standards derived from EPA's nonroad engine programs (80 FR 73478,
October 25, 2016). The provisions applied for amphibious vehicles,
vehicles with maximum operating speed of 45 mph or less, and all-
terrain vehicles with portal axles. The provisions also apply for
hybrid vehicles with engines that provide energy for a Rechargeable
Energy Storage System, but only through model year 2027.
We continue to recognize the need for and benefit of alternate
standards that
[[Page 4454]]
address limitations associated with specialty vehicles. We are
therefore, as proposed, migrating these alternate standards from 40 CFR
86.007-11 and 86.008-10 into 40 CFR 1036.605 without modification. See
section 29.1 of the Response to Comments for a discussion of the
comment submitted regarding alternate standards for specialty vehicles.
We are mindful of two important regulatory and technological
factors that may lead us to revise the alternate standards for
specialty vehicles in a future rulemaking. First, certifying based on
powertrain testing addresses the testing limitations associated with
nonstandard power configurations. Second, emission control technologies
may support more stringent alternate emission standards than the
current nonroad engine standards. Furthermore, CARB has not adopted
that same approach to apply alternate standards for specialty vehicles
and we are unaware of manufacturers certifying any of these types of
specialty vehicles to the full engine and vehicle standards.
4. Additional Amendments
We are amending 40 CFR parts 1036 and 1037 to describe units for
tire rolling resistance as newtons per kilonewton (N/kN) instead of kg/
tonne. SAE J2452 treats these as interchangeable units, but ISO 28580,
which we incorporated by reference at 40 CFR 1037.810, establishes N/kN
as the appropriate units for measuring rolling resistance. Since the
units in the numerator and denominator cancel each other out either
way, this change in units has no effect on the numerical values
identified in the regulation or on data submitted by manufacturers.
The regulation at 40 CFR 1037.115(e) describes how manufacturers
demonstrate that they meet requirements related to air conditioning
leakage. Paragraph (e) allows for alternative demonstration methods
where the specified method is impossible or impractical, but limits
that alternative to systems with capacity above 3000 grams of
refrigerant. We recognize alternative demonstrations may also be
necessary for systems with smaller capacity and are therefore removing
this qualifying criterion. This change is also consistent with
amendments CARB adopted in the Omnibus rule.\588\
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\588\ California Air Resources Board, ``Appendix B-3 Proposed
30-Day Modifications to the Greenhouse Gas Test Procedures'', May 5,
2021, Available online: https://ww2.arb.ca.gov/sites/default/files/barcu/regact/2020/hdomnibuslownox/30dayappb3.pdf, page 20.
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The SET duty cycle specified in 40 CFR 86.1362 contains the engine
speed and load as well as vehicle speed and road grade to carry out
either engine or powertrain testing. The table defining the duty cycle
contains two errors in the vehicle speed column for modes 1a and 14.
The vehicle speed is set to ``warm idle speed'' in the table, which is
an engine test set point. Since this is an idle mode and the vehicle is
not moving, the vehicle speeds should be set to 0 mi/hr. This
correction will have no effect on how powertrain testing over this duty
cycle is carried out.
We are correcting a typo in 40 CFR 1036.235(c)(5)(iv)(C) regarding
EPA's confirmatory testing of a manufacturer's fuel map for
demonstrating compliance with greenhouse gas emission standards. We are
changing the reference to ``greater than or equal to'' and instead
saying ``at or below'' to be consistent with the related interim
provision in 40 CFR 1036.150(q). The intent of the EPA testing is to
confirm that the manufacturer-declared value is at or below EPA's
measured values.
We are clarifying that ``mixed-use vehicles'' qualify for alternate
standards under 40 CFR 1037.105(h) if they meet any one of the criteria
specified in 40 CFR 1037.631(a)(1) or (2). In contrast, vehicles
meeting the criterion in 40 CFR 1037.631(a)(1) and at least one of the
criteria in 40 CFR 1037.631(a)(2) automatically qualify as being exempt
from GHG standards under 40 CFR part 1037.
We are amending 40 CFR 1036.250(a) to clarify that engine
manufacturers' annual production report needs to include all engines
covered by EPA certification, which includes total nationwide
production volumes. We inadvertently used the term ``U.S.-directed
production volume'', which we define in 40 CFR 1036.801 to exclude
engines certified to state emission standards that are different than
EPA emission standards. That exclusion applies only for emission credit
calculations under 40 CFR part 1036, subpart H, and reports under the
ABT program. Manufacturers typically already report nationwide
production volumes in their reports under 40 CFR 1036.250(a), so this
change will have little or no impact on current certification
practices.
We received no comments on the proposed amendments described in
this section and are finalizing the proposed changes without
modification.
C. Fuel Dispensing Rates for Heavy-Duty Vehicles (40 CFR Parts 80 and
1090)
EPA adopted a regulation limiting the fuel dispensing rate to a
maximum of 10 gallons per minute for gasoline dispensed into motor
vehicles (58 FR 16002, March 24, 1993). The dispensing limit
corresponded with the test procedure for vehicle manufacturers to
demonstrate compliance with a refueling spitback standard adopted in
the same final rule. Spitback involves a spray of liquid fuel during a
refueling event if the vehicle cannot accommodate the flow of fuel into
the fuel tank. The spitback standard applied only for vehicles at or
below 14,000 pounds GVWR, so we provided an exemption from the
dispensing limit for dispensing pumps dedicated exclusively to heavy-
duty vehicles (see 40 CFR 80.22(j) and 1090.1550(b)). Just like for
spitback testing with vehicles at or below 14,000 pounds GVWR, vehicles
designed with onboard refueling vapor recovery systems depend on a
reliable maximum dispensing rate to manage vapor flow into the carbon
canister.
Now that we are adopting a requirement for all gasoline-fueled
heavy-duty highway vehicle manufacturers to comply with refueling
standards, it is no longer appropriate to preserve the exemption from
the dispensing rate limit for dispensing pumps dedicated exclusively to
heavy-duty vehicles. Retail stations and fleets rarely have dispensing
pumps that are dedicated to heavy-duty vehicles. Since there are no
concerns of feasibility or other issues related to meeting the 10
gallon per minute dispensing limit, we are removing the exemption upon
the effective date of the final rule.
We received no adverse comments on these proposed amendments
related to in-use gasoline dispensing rates and are finalizing the
proposed changes without modification.
We note that existing dispensing rate limits relate only to
gasoline-fueled motor vehicles. There is no rate restriction on
dispensing diesel fuel into motor vehicles, or on dispensing any kind
of fuel into aircraft, marine vessels, other nonroad equipment, or
portable or permanently installed storage tanks. We are also not
adopting new dispensing rate limits for these fuels in this action.
D. Refueling Interface for Motor Vehicles (40 CFR Parts 80 and 1090)
We proposed to remove the filler-neck restriction in 40 CFR 80.24.
The proposal included a decision not to migrate that restriction to 40
CFR part 86, subpart S, for chassis-certified motor vehicles.
Commenters highlighted the continued commercial and regulatory need for
EPA to keep the requirement for engine manufacturers to standardize the
size of the filler-necks orifice for
[[Page 4455]]
gasoline-fueled vehicles. We are therefore moving the filler-neck
requirement from 40 CFR 80.24 to 40 CFR 86.1810-17 without changing the
substantive requirement. See Section 31.2 of the Response to Comments.
This requirement applies for vehicles with gross vehicle weight rating
up to 14,000 pounds. We are including no lead time for this requirement
because it is consistent with the requirement from 40 CFR 80.24.
E. Light-Duty Motor Vehicles (40 CFR Parts 85, 86, and 600)
EPA's emission standards, certification requirements, and fuel
economy provisions for light-duty motor vehicles are in 40 CFR part 85,
40 CFR part 86, subpart S, and 40 CFR part 600.
1. Testing With Updated Versions of SAE J1634
i. Existing BEV Test Procedures
EPA's existing regulations for testing Battery Electric Vehicles
(BEVs) can be found in 40 CFR part 600--Fuel Economy and Greenhouse Gas
Emissions of Motor Vehicles. The existing EPA regulations (40 CFR
600.116-12(a) and 600.311-12(j) and (k)) reference the 2012 version of
the SAE Standard J1634--Battery Electric Vehicle Energy Consumption and
Range Test Procedure.
Current regulations (40 CFR 600.116-12(a)) allow manufacturers to
perform either single cycle tests (SCT) or the multi-cycle test (MCT)
as described in the EPA regulations and the 2012 version of SAE J1634.
The SCT and MCT are used to determine the unrounded and unadjusted city
and highway range values and the city and highway mile per gallon
equivalent (MPGe) fuel economy values.
The 2012 version of SAE J1634 specifies 55 miles per hour (mph) as
the speed to be used during the mid-test and end-of-test constant-speed
cycles of the MCT. The 2017 version of SAE J1634 specifies 65 mph as
the speed to be used during the constant-speed cycles of the MCT.
Manufacturers have reached out to the Agency and requested to use the
2017 version of SAE J1634 to reduce the time required to perform the
MCT and the Agency has generally approved these requests. EPA's fuel
economy regulations allow manufacturers to use procedures other than
those specified in the regulations. The special test procedure option
is described in 40 CFR 600.111-08(h). This option is used when vehicles
cannot be tested according to the procedures in the EPA regulations or
when an alternative procedure is determined to be equivalent to the EPA
regulation.
EPA regulations found in 40 CFR 600.210-12(d)(3) specify three
options for manufacturers to adjust the unrounded and unadjusted 2-
cycle (city and highway) results for fuel economy labeling purposes.
The three methods include: Generating 5-cycle data; multiplying the 2-
cycle values by 0.7; and asking the Administrator to approve adjustment
factors based on operating data from in-use vehicles. To date the
Agency has not approved any requests to use operating data from in-use
vehicles to generate an adjustment factor.
Many manufacturers use the option to multiply their 2-cycle fuel
consumption and range result by the 0.7 adjustment factor. The benefit
of this option for the manufacturer is that the manufacturer does not
need to perform any of the additional 5-cycle tests to determine the
label result. This method is equivalent to the derived 5-cycle method
which allows manufacturers to adjust their 2-cycle fuel economy test
results for gasoline vehicles based on the EPA determined slope and
intercept values generated from 5-cycle testing performed on emission
data vehicles (EDVs).
A few manufacturers have been using the option to generate 5-cycle
data which is then used for determining a 5-cycle adjustment factor.
The specific 5-cycle adjustment factor is then multiplied by the
unrounded, unadjusted 2-cycle results to determine fuel economy label
values.
EPA's current regulations do not specify a method for performing 5-
cycle testing for BEVs. EPA acknowledged this in the 2011 rulemaking
that created the fuel economy label requirement for BEVs:
The 5-cycle testing methodology for electric vehicles is still
under development at the time of this final rule. This final rule will
address 2-cycle and the derived adjustments to the 2-cycle testing, for
electric vehicles. As 5-cycle testing methodology develops, EPA may
address alternate test procedures. EPA regulations allow test methods
alternate to the 2-cycle and derived 5-cycle to be used with
Administrator approval. (76 FR 39501, July 6, 2011)
The first manufacturer to approach EPA and request to perform 5-
cycle testing for BEVs was Tesla, and EPA approved Tesla's request. The
method Tesla proposed is known as the BEV 5-cycle adjustment factor
method, and it was added to Appendices B and C of the SAE J1634
Standard in the 2017 update.
Since publication of the 2017 version of SAE J1634, BEV
manufacturers in addition to Tesla have been approaching the Agency and
seeking to use the 5-cycle adjustment factor methodology outlined in
Appendices B and C. EPA has generally approved manufacturer requests to
use this method.
The 5-cycle method outlined in the 2017 version of SAE J1634 is
essentially the same method that EPA uses to determine 5-cycle fuel
economy for vehicles with internal combustion engines. There are,
however, two differences between the EPA approved BEV 5-cycle
adjustment factor method compared to the 5-cycle calculation
methodology outlined in 40 CFR 600.114-12, Vehicle-specific 5-cycle
fuel economy and carbon-related exhaust emission calculations. The
first difference is that the numerator of the City and Highway fuel
economy equations is 0.92 rather than 0.905. This was done to remove
the ethanol correction from the 5-cycle fuel economy equation for BEVs.
The second change was to allow BEV manufacturers to use the results of
a full charge depleting Cold Temperature Test Procedure (CTTP or 20
[deg]F FTP) in the City fuel economy calculation when calculating the
running fuel consumption. Vehicles with internal combustion engines
(ICE) use only the bag 2 and bag 3 fuel economy results from the CTTP.
The CTTP is performed at an ambient temperature of 20 [deg]F after the
vehicle has cold-soaked in the 20 [deg]F test chamber for a minimum of
12 hours and a maximum of 36 hours. In addition, to reduce the testing
burden the current BEV 5-cycle procedure allows manufacturers to skip
the 10-minute key-off soak between UDDS cycles after the second UDDS
cycle. This test procedure allowance was made to reduce the time burden
for performing full charge depletion testing in the cold test chamber.
ii. Summary of Changes
The final rule amends the revisions to Sec. 600.116-12(a) and
Sec. Sec. 600.311-12(j)(2) and 600.311-12(j)(4)(i).
EPA is adopting the proposal to update the SAE J1634 standard
referenced in 40 CFR part 600 from the 2012 version to the 2017
version. This update will require manufacturers to use 65 mph for the
constant-speed cycles of the MCT. In addition, this update will allow
manufacturers to use the BEV 5-cycle adjustment factor methodology
outlined in Appendices B and C of the 2017 version of SAE J1634 with
the revisions described in this section.
[[Page 4456]]
EPA received comments requesting the Agency adopt the 2021 version
of SAE J1634. The 2021 version of SAE J1634 includes several additional
test procedure changes not included in the 2017 version. Updates for
the 2021 version include the development of additional test procedures
including the shortened multi-cycle test (SMCT) and the shortened
multi-cycle test plus (SMCT+); and, the capability to pre-condition the
BEV prior to performing any of the test procedures, including the 20
[deg]F UDDS, also known as the cold temperature test procedure (CTTP).
At this time the Agency is not prepared to adopt the 2021 version
of SAE J1634 with these additional test procedures and pre-conditioning
process. The Agency is evaluating the new test procedures (SMCT and
SMCT+) to ensure they produce results equivalent to those generated
using the existing SCT and MCT test procedures. In addition, the Agency
is assessing the use of pre-conditioning the battery and cabin of BEVs
prior to performing tests. The Agency is not prepared to adopt
preconditioning for BEVs during the soak period prior to starting the
drive cycle for the CTTP. The intent of the 12 to 36 hour cold soak
period prior to the start of the drive cycle for the CTTP is to
stabilize the vehicle and its components at 20 [deg]F prior to starting
the driving portion of the test. While BEVs have technology and have
operating modes that allow the battery and cabin to be preconditioned
while the vehicle is soaking, for this technology to function the
vehicle must have access to a dedicated EVSE and the operator must
enable this operation. The Agency does not expect that a predominance
of BEVs will have access to a dedicated EVSE while the vehicle is `cold
soaking' prior to many cold starts and that the operator will have
enabled the preconditioning mode during the soak period. Therefore, the
Agency is not adopting the 2021 version of SAE J1634 in this final
rule.
EPA proposed for model year 2023, that manufacturers could continue
to perform full charge depletion testing on BEVs when running the CTTP
to determine the 5-cycle adjustment factor. However, EPA proposed
requiring in model year 2023 that manufacturers perform a 10-minute
key-off soak between each UDDS cycle as part of the charge depleting
CTTP. The Agency has decided not to adopt this proposal based on
stakeholder comments and the effort required to update test cells for a
procedural change which would only be in effect for one model year.
We are not changing the existing requirement to submit a written
request for EPA approval to perform 5-cycle testing prior to beginning
5-cycle adjustment procedure testing. Manufacturers must attest that
the vehicle was not preconditioned or connected to an external power
source during the 20 [deg]F cold soak period.
The Agency proposed requiring manufacturers to perform only two
UDDS cycles when running the CTTP, with a 10-minute key-off soak
between the UDDS cycles to generate their BEV 5-cycle adjustment factor
beginning in model year 2024. The Agency is adopting this proposal and
is delaying the start from model year 2024 to the 2025 based on
comments received from stakeholders and the timing of the final
rulemaking. The running fuel consumption for the City fuel economy
equation comes from a modified form of the equation provided in
Appendix C of the 2017 version of SAE J1634. The charge-depletion value
is replaced with the results from Bag 2 of the first and second UDDS
and Bag 1 from the second UDDS. Manufacturers may use their existing
CTTP test results to make these calculations, or they may perform new
tests with the option to select the vehicle's state-of-charge so it can
capture regeneration energy during the first UDDS cycle.
EPA is also adopting the following additional changes to the
procedures outlined in the 2017 version of SAE J1634:
Specifying a maximum constant-speed phase time of 1 hour
with 5- to 30 minute key-off soak following each one-hour constant-
speed phase.
Specifying the use of the methods in Appendix A of the
2017 version of SAE J1634 to determine the constant-speed cycle's total
time for the mid-test constant-speed cycle, or the manufacturer may use
a method they developed using good engineering judgment.
Specifying that energy depleted from the propulsion
battery during key-off engine soak periods is not included in the
useable battery energy (UBE) measurement.
iii. Discussion of Changes
The Agency is adopting in this final rule portions of Appendix B
and C of the 2017 version of SAE J1634 as the process for determining
the 5-cycle adjustment factor with modifications. Manufacturers must
request EPA approval to use the process outlined in the Appendices with
the following modifications:
Preconditioning any vehicle components, including the
propulsion battery and vehicle cabin, is prohibited.
Beginning in model year 2025, only two UDDS cycles may be
performed on the CTTP, instead of allowing manufacturers to choose how
many UDDS cycles to perform up to and including full charge-depletion
testing on the CTTP.
The Agency has concluded not to proceed with the proposal for
performing a charge depleting CTTP while requiring a 10-minute key-off
soak period between each charge depleting UDDS cycle. The Agency did
not intend to force BEV manufacturers to perform all new charge
depletion testing for a single model year. As proposed, the change
would have created a discrepancy between vehicles tested using the CTTP
with only one 10-min key-off soak period between the first and second
UDDS and vehicles testing with a 10-min key-off soak period between all
UDDS cycles. This would not have been consistent with the Agency's
objective of maintaining test procedure consistency for fuel economy
labeling. Therefore, this requirement, which had been proposed for only
the 2023 model year has been dropped from the final rule.
The current approved 5-cycle test procedure includes allowing a
complete charge depleting CTTP to generate data for the city fuel
economy calculation. As the Agency has gathered data from manufacturers
performing this test, it has become apparent that the charge depletion
testing on the CTTP generates fuel consumption data that are not
representative of the extreme cold start test conditions this test was
designed to capture. A long-range BEV can complete as many as 50 UDDS
cycles at -7 [deg]C (20 [deg]F) before depleting the battery. With the
allowance to skip the 10-minute key off soak period after the second
UDDS a long-range BEV will reach a stabilized warmed-up energy
consumption condition after 6 to 10 UDDS cycles. At this point the
vehicle is warmed-up and will have approximately the same energy
consumption for each of the remaining 30 to 40 UDDS cycles. The
averaged energy consumption value from this full charge depletion
test--as many as 50 UDDS cycles--is entered into the 5-cycle equation
for the running fuel consumption for the city fuel economy calculation.
In contrast, for vehicles using fuels other than electricity the
running fuel consumption is calculated using the values from Bag 2 of
the first UDDS cycle and Bag 1 of the second UDDS cycle.
It has become apparent to the Agency that modifications are needed
to this method to ensure all vehicles are tested under similar
conditions and use equivalent data for generating fuel economy label
values. Allowing BEVs to perform a full charge depletion CTTP
[[Page 4457]]
creates test procedure differences between BEVs and non-BEVs. Non-BEVs
are not allowed to run more than one UDDS cycle followed by one Bag 1
phase from the second UDDS cycle.
The intent of the CTTP is to capture the performance of vehicles
under extreme cold start conditions during short trip city driving. The
CTTP procedure used by vehicles other than BEVs consists of one UDDS
cycle (consisting of Bag 1 and Bag 2) followed by a 10-minute key-off
soak followed by the first 505 seconds (Bag 3) of the second UDDS
cycle. The data from these three bags are utilized by all vehicles,
other than BEVs, when calculating the vehicle's city fuel economy (40
CFR 600.114-12). Allowing BEVs to use a fuel consumption value based on
fully depleting the battery, while not performing any key-off soaks
between any UDDS cycle after the second UDDS cycle is not
representative of short trip urban driving or equivalent to the
procedure performed by vehicles using fuels other than electricity.
Based on these observations, the Agency has concluded that allowing
BEVs to perform full charge depletion testing on the CTTP, with only
one 10-minute key-off soak occurring between the first and second UDDS
cycle, does not generate data representative of the vehicles'
performance during extreme cold start short trip city driving
conditions. Therefore, starting in model year 2025, EPA will allow BEVs
to perform only two UDDS cycles with a 10-minute key-off soak between
them. The final rule includes the following change to the running fuel
consumption equation for calculating the city fuel economy outlined in
Appendix C of the 2017 Version of SAE J1634:
[GRAPHIC] [TIFF OMITTED] TR24JA23.003
In the proposal, EPA sought comment on whether it was reasonable to
perform two UDDS cycles as part of the CTTP or whether the test should
conclude after the first 505 seconds (phase 1) of the second UDDS. The
Agency did not receive any comments on this proposal. The Agency did
receive comments from stakeholders on related topics: Requesting the
Agency continue to allow full charge depletion testing for the CTTP;
requesting the Agency update to the 2021 version of SAE J1634 which
would allow for battery and cabin preconditioning during the CTTP; and
requesting the Agency revise the CTTP procedure by utilizing a
methodology which would stop the CTTP once the vehicle had reached a
stabilized energy consumption rate.
As the Agency did not receive comments on the proposal to limit the
CTTP for BEVs to one UDDS followed by the first phase (505 seconds) of
the second UDDS after a 10-minute key-off soak, the Agency is not
adopting this proposal.
As noted in the preceding paragraphs, the Agency believes allowing
a full charge depleting test during the CTTP produces data which is not
representative of short trip urban driving or equivalent to the
procedure performed by vehicles using fuels other than electricity. The
intent of the CTTP is to determine the fuel consumption of vehicles
during short trip urban driving following an extended cold soak at 20
[deg]F. Data generated from operating a BEV over an entire charge
depleting test does not represent the fuel consumption of the vehicle
during the first 2 UDDS cycles. Therefore, the Agency is adopting the
proposal to replace the charge depleting CTTP for BEV 5-cycle testing
with a CTTP consisting of 2 UDDS cycles with a 10-minute key-off soak
between the UDDS cycles.
The suggestion to allow preconditioning for BEVs during the CTTP
would result in procedural differences between BEV's and non-BEV CTTP
testing. The intent of the CTTP is to determine the fuel consumption of
the vehicle during a short-trip urban drive following an extended soak
at period at 20 [deg]F, with the vehicle and all powertrain components
stabilized at 20 [deg]F. While BEVs have technology which will
precondition the cabin and battery at cold ambient temperatures, this
technology requires access to a dedicated EVSE along with the operator
selecting the appropriate mode to enable preconditioning. The Agency
does not believe a predominance of cold soaks for BEVs with this
technology will occur where the vehicle has access to a dedicated EVSE
and the operator will enable the preconditioning mode. The Agency
policy with respect to fuel economy testing is for the test procedures
(including the soak period prior to beginning a test) be equivalent for
all vehicles independent of fuel type. For these reasons the Agency is
not prepared to adopt the preconditioning provisions of the 2021
version of SAE J1634.
The Agency also received a comment proposing to modify the CTTP by
running repeat UDDS cycles until the energy consumption stabilizes. The
stabilized energy consumption measured during the last few UDDS cycles,
along with the energy consumption measured during the first phase of
the first and second UDDS would be used for the 5-cycle adjustment
factor calculation. This proposal would reduce the time required to
perform the CTTP as it would be expected that less than 10 UDDS cycles
would be required. This proposal would also use the energy consumption
value measured after the BEV has driven from 3 to 5 or possibly more
UDDS cycles to represent the energy consumption occurring during short
trip urban driving. As this procedure uses data taken after the vehicle
has driven over twenty miles, these data are not representative of
short trip urban energy consumption.
The possibility exists that a BEV manufacturer may decide to
consume stored battery energy to precondition the battery depending on
the ambient temperature, the battery temperature when the vehicle is
parked, and other factors. Using stored battery energy for
preconditioning the battery temperature is not addressed in either EPA
regulations or SAE J1634. Were a
[[Page 4458]]
manufacturer to implement such a strategy, the Agency would expect the
energy consumed during the extended cold soak prior to the CTTP would
need to be considered as DC discharge energy. The BEV CTTP does not
require measuring DC discharge energy during the extended cold soak
prior to starting the CTTP drive cycle. It is assumed the BEV goes into
sleep mode during the cold soak and consumes minimal to no electrical
energy. If such a strategy was implemented the Agency would want the
manufacturer to disclose this operation and work with the Agency to
determine the appropriate means for accounting for this energy use. The
Agency is not aware of any vehicles which, when not plugged into an
EVSE, will consume stored energy to maintain the temperature of the
battery during extended cold soaks.
The Agency understands the BEV CTTP test procedure and the 5-cycle
fuel economy equation are different from those that apply for non-BEVs.
Unlike vehicles using combustion engines, BEVs do not generate
significant quantities of waste heat from their operation, and
typically require using stored energy, when not being preconditioned at
cold ambient temperatures, to produce heat for both the cabin and the
battery. The Agency expects BEVs will require more than two UDDS cycles
with a 10-minute key-off soak between them for the vehicle to reach a
fully warmed up and stabilized operating point. As such, the Agency
believes it is reasonable to include an additional data point (i.e.,
UDDS2 Bag2) for use in the running fuel consumption equation for BEVs.
For model year 2025, manufacturers may recalculate the city fuel
economy for models they are carrying-over using the first two UDDS
cycles from their prior charge-depletion CTTP test procedures to
generate new model year 2025 label values. Manufacturers might not want
to use these data, as the test might not be representative, since the
vehicle's regeneration capability may be limited by the fully charged
battery during the first and possibly second UDDS cycles on the CTTP.
The manufacturer will be able to determine an appropriate state-of-
charge (SoC) and set the battery to that SoC value prior to beginning
the cold soak for the CTTP. The manufacturer will be required to
disclose the desired SoC level to the Agency. One possible approach
consists of charging the vehicle to a level that produces a battery
state-of-charge (SoC) equivalent to 50 percent following the first UDDS
cycle. The 2017 version of SAE J1634 refers to this SoC level as the
mid-point test charge (MC).
As BEVs have become more efficient and as battery capacities have
increased over the past decade, the time required to perform CTTP
charge-depletion testing has dramatically increased. The amendments in
this final rule will result in significant time savings for
manufacturers as the BEV CTTP will consist of two UDDS cycles. The test
also no longer allows charge-depletion testing, which in many instances
would require multiple shifts to complete. The Agency also believes the
results obtained from the amended test procedure better represent the
energy consumption observed during short urban trips under extreme cold
temperature conditions.
Based on stakeholder comments and for model years prior to 2025,
the Agency will continue to allow BEV manufacturers to determine the 5-
cycle adjustment factor using the methods outlined in Appendices B and
C of the 2017 version of SAE J1634. This option is now included in the
regulations at Sec. 600.116-12(a)(11).
The Agency has also included the option for manufacturers to use a
method developed by the manufacturer, based on good engineering
judgment, to determine the mid-test constant speed cycle distance. In
the proposal EPA allowed manufacturers to use one of the two methods in
Appendix A of SAE J1634 to estimate the mid-test constant speed
distance. It is apparent to the Agency that manufacturers will have
additional information and prior development testing experience to
accurately estimate the mid-test constant speed distance and therefore
the Agency is including this as an option in Sec. 600.116-12(a)(4).
The Agency received comments that during the 15 second key-on pause
between UDDS1 and HFEDS1 and UDDS3 and HFEDS2, the discharge energy
should be measured and included in the UBE measurement and not applied
to the HFEDS energy consumption. The Agency agrees with the commentors
that the energy consumption should not be applied to the HFEDS cycle as
measurement for this cycle starts just prior to the vehicle beginning
the drive trace. However, the sampling for the UDDS cycle ends when the
drive trace for the UDDS cycle reaches 0 mph. Therefore, the 15 second
key-on pause between the UDDS and HFEDS cycle is not included in either
the discharge energy consumption for the UDDS or the HFEDS cycle. Since
UBE is the summation of the cycle discharge energy and since the key-on
pause energy is not included in either cycle values, the energy
discharged during this 15-second period is not included in the UBE.
This same criterion applies to the discharge energy that occurs during
key-off soak periods as these periods are not measured. This also
includes the key-off soak periods between phases of the constant-speed
cycles.
The Agency has decided to proceed with requiring 5-minute to 30-
minute key-off breaks during constant speed cycles which require more
than one-hour to complete. The requirements for determining the breaks
are outlined in Sec. Sec. 600.116-12(a)(5) and 600.116-12(a)(7). The
specification for the key-off breaks are based on Section 6.6 of the
2017 version of J1634.
Based on comments and additional review of SAE J1634 the Agency set
the key-on pauses and key-off soak periods for the MCT equivalent to
the times found in Section 8.3.4 of the 2017 version of SAE J1634. The
Agency received comments indicating a maximum key-off pause time needed
to be set in the instances where the Agency had previously only
provided a minimum key-off time. The Agency has set the key-off pause
times equivalent to the pause times specified in SAE J1634 in Section
6.6 and Section 8.3.4.
iv. Changes to Procedures for Testing Electric Vehicles
EPA is updating the regulation from the 2012 version of SAE J1634
to instead reference the 2017 version of SAE J1634. EPA is also
including regulatory provisions that amend or clarify the BEV test
procedures outlined in the 2017 version of SAE J1634 in Sec. 600.116-
12(a). These amendments are intended to minimize test procedure
variations allowed in the 2017 version, which the Agency has concluded
can impact test results. For example, the SAE standard allows for the
constant-speed cycles to be performed as a single phase or broken into
multiple phases with key-off soak periods. Depending on how the
constant-speed portion is subdivided, the UBE measurement can vary. The
regulatory amendments are intended to reduce the variations between
tests and to improve test-to-test and laboratory-to-laboratory
repeatability. This final rule includes the following changes:
Allowing for Administrator approval for vehicles that
cannot complete the Multi-Cycle Range and Energy Consumption Test (MCT)
because of the distance required to complete the test or maximum speed
for the UDDS or HFEDS cycle in Sec. 600.116-12(a)(1).
In alignment with SAE J1634, Section 6.6 and Section
8.3.4, key-on pause times and key-off soak times have been set to the
same minimum and
[[Page 4459]]
maximum values as outlined in SAE J1634 and where key-off soak periods
have to be conducted with the key or power switch in the ``off''
position, the hood closed, and test cell fan(s) off, and the brake
pedal not depressed as required in Sec. Sec. 600.116-12(a)(2),
600.116-12(a)(3), 600.116-12(a)(5), and 600.116-12(a)(7).
Manufacturers predetermine estimates of the mid-test
constant-speed cycle distance (dM) using the methods in SAE J1634,
Appendix A or a method developed by the manufacturer using good
engineering judgment as required in Sec. 600.116-12(a)(4).
Mid-test constant-speed cycles that do not exceed one hour
do not need a key-off soak period. If the mid-test constant-speed cycle
exceeds one hour, the cycle needs to be separated into phases of less
than one-hour, and a 5-minute to 30-minute key-off soak is needed at
the end of each phase as required in Sec. 600.116-12(a)(5).
Using good engineering judgment, end-of-test constant-
speed cycles do not exceed 20 percent of total distance driven during
the MCT, as described in SAE J1634, Section 8.3.3 is required in Sec.
600.116-12(a)(6).
End-of-test constant-speed cycles that do not exceed one
hour do not a need key-off soak period. If the end-of-test constant-
speed cycle exceeds one hour, the cycle needs to be separated into
phases of less than one-hour, and a 5-minute to 30-minute key-off soak
is needed at the end of each phase as required in and 600.116-12(a)(7).
Recharging the vehicle's battery must start within three
hours after testing as required in Sec. 600.116-12(a)(9).
The Administrator may approve a manufacturer's request to
use an earlier version of SAE J1634 for carryover vehicles as required
in Sec. 600.116-12(a)(10).
All label values related to fuel economy, energy
consumption, and range must be based on 5-cycle testing, or values must
be adjusted to be equivalent to 5-cycle results. Manufacturers may
request Administrator approval to use SAE J1634, Appendix B and
Appendix C for determining 5-cycle adjustment factors as required in
Sec. 600.116-12(a)(11).
2. Additional Light-Duty Changes Related to Certification Requirements
and Measurement Procedures
This final rule includes the following additional amendments
related to criteria standards and general certification requirements,
which we are finalizing as proposed unless specifically noted
otherwise:
40 CFR part 85, subpart V: Correcting the warranty periods
identified in the regulation to align with the Clean Air Act, as
amended, and clarifying that the warranty provisions apply to both
types of warranty specified in CAA section 207(a) and (b)--an emission
defect warranty and an emission performance warranty. EPA adopted
warranty regulations in 1980 to apply starting with model year 1981
vehicles (45 FR 34802, May 22, 1980). The Clean Air Act as amended in
1990 changed the warranty period for model year 1995 and later light-
duty vehicles and light-duty trucks to 2 years or 24,000 miles of use
(whichever occurs first), except that a warranty period of 8 years or
80,000 miles applied for specified major emission control components.
Section 86.117-96: Revising paragraph (d)(1), which
describes how to calculate evaporative emissions from methanol-fueled
vehicles. The equation in the regulation inadvertently mimics the
equation used for calculating evaporative emissions from gasoline-
fueled vehicles. We are revising the equation to properly represent the
fuel-specific calculations in a way that includes temperature
correction for the sample volume based on the sample and SHED
temperatures. The final rule includes a correction to a typographical
error in the equation from the proposed rule.
Section 86.143-96: We are finalizing changes to the
equation for calculating methanol mass emissions. A commenter pointed
out that this equation is the same as the one we proposed to correct in
40 CFR 86.117-96.
Section 86.1810: Clarifying the certification
responsibilities for cases involving small-volume manufacturers that
modify a vehicle already certified by a different company and recertify
the modified vehicle to the standards that apply for a new vehicle
under 40 CFR part 86, subpart S. Since the original certifying
manufacturer accounts for these vehicles in their fleet-average
calculations, these secondary vehicle manufacturers should not be
required to repeat those fleet-average calculations for the affected
vehicles. This applies to fleet average standards for criteria exhaust
emissions, evaporative emissions, and greenhouse gas emissions. The
secondary vehicle manufacturer would need to meet all the same bin
standards and family emission limits as specified by the original
certifying manufacturer.
Section 86.1819-14: Clarifying that the definition of
``engine code'' for implementing heavy-duty greenhouse gas standards
(Class 2b and 3) is the same ``engine code'' definition that applies to
light-duty vehicles in the part 600 regulations.
Section 86.1823-08: Revising to specify a simulated test
weight based on Loaded Vehicle Weight for light light-duty trucks (LDT1
and LDT2). The regulation inadvertently applies adjusted loaded vehicle
weight, which is substantially greater and inappropriate for light
light-duty trucks because they are most often used like lightly loaded
passenger vehicles rather than cargo-carrying commercial trucks. In
practice, we have been allowing manufacturers to implement test
requirements for these vehicles based on Loaded Vehicle Weight. This
revision is responsive to manufacturers' request to clarify test
weights for the affected vehicles.
Section 86.1843-01(f)(2): Delaying the end-of-year
reporting deadline to May 1 following the end of the model year.
Manufacturers requested that we routinely allow for later submissions
instead of setting the challenging deadline of January 1 and allowing
extensions.
We are adopting the following additional amendments related to
greenhouse gas emissions and fuel economy testing:
Section 86.1823-12: Revising paragraph (m)(1) to reflect
current practices with respect to CO2 durability
requirements. The revisions clarify how certification and testing
procedures apply in areas that are not entirely specified in current
regulations. The amendments in this final rule reflect the procedures
EPA and manufacturers have worked out in the absence of the detailed
regulatory provisions. For example, while conventional vehicles
currently have a multiplicative CO2 deterioration factor of
one or an additive deterioration factor of zero to determine full
useful life emissions for FTP and highway fuel economy tests, many
plug-in hybrid electric vehicles have non-zero additive CO2
deterioration factors (or manufacturers perform fuel economy tests
using aged components). These changes have no impact on conventional
vehicles, but they strengthen the CO2 durability
requirements for plug-in hybrid electric vehicles. In response to a
comment, we are revising the regulation for the final rule to
specifically name batteries as one of the aged components to install on
a test vehicle, rather than referring generically to ``aged
components.''
Section 600.001: Clarifying that manufacturers should send
reports and requests for approval to Designated
[[Page 4460]]
Compliance Officer, which we are defining in 40 CFR 600.002.
Section 600.002: Revising the definition of ``engine
code'' to refer to a ``test group'' instead of an ``engine-system
combination''. This change reflects updated terminology corresponding
to current certification procedures.
Part 600, subpart B: Updating test procedures with
references to 40 CFR part 1066 to reflect the migration of procedures
from 40 CFR part 86, subpart B. The migrated test procedures allow us
to delete the following obsolete regulatory sections: 600.106, 600.108,
600.109, 600.110, and 600.112, along with references to those sections.
Sections 600.115 and 600.210: EPA issued guidance in 2015
for the fuel economy program to reflect technology trends.\589\ We are
amending the regulation to include these changes. First, as outlined in
the EPA guidance letter and provisions of 40 CFR 600.210-12(a)(2)(iv),
``[t]he Administrator will periodically update the slopes and
intercepts through guidance and will determine the model year that the
new coefficients must take effect.'' Thus, we are updating the
coefficients used for calculating derived 5-cycle city and highway mpg
values in 40 CFR 600.210 to be consistent with the coefficients
provided in the 2015 EPA guidance letter and to be more representative
of the fuel economy characteristics of the current fleet. Second, for
reasons discussed on page 2 of the EPA guidance letter, we are amending
40 CFR 600.115 to allow manufacturers to calculate derived 5-cycle fuel
economy and CO2 emission values using a factor of 0.7 only
for battery electric vehicles, fuel cell vehicles, and plug-in hybrid
electric vehicles (during charge depleting operation only).
---------------------------------------------------------------------------
\589\ ``Derived 5-cycle Coefficients for 2017 and Later Model
Years'', EPA Guidance Document CD-15-15, June 22, 2015.
---------------------------------------------------------------------------
Section 600.210: The regulation already allows
manufacturers to voluntarily decrease fuel economy values and raise
CO2 emission values if they determine that the values on the
fuel economy label do not properly represent in-use performance. The
expectation is that manufacturers would prefer not to include label
values that create an unrealistic expectation for consumers. We are
adding a condition that the manufacturer may adjust these values only
if the manufacturer changes both values and revises any other affected
label value accordingly for a model type (including but not limited to
the fuel economy 1-10 rating, greenhouse gas 1-10 rating, annual fuel
cost, and 5-year fuel cost information). We are also extending these
same provisions for electric vehicles and plug-in hybrid electric
vehicles based on both increasing energy consumption values and
lowering the electric driving range values.
Section 600.311: Adding clarifying language to reference
the adjusted driving ranges to reflect in-use driving conditions. These
adjusted values are used for fuel economy labeling. For plug-in hybrid
electric vehicles, we are also correcting terminology from ``battery
driving range'' to ``adjusted charge-depleting driving range
(Rcda)'' for clarity and to be consistent with the terms
used in SAE Recommended Practice J1711. The final rule includes
adjustments to the wording of the amendments in 40 CFR 600.311 for
greater clarity and consistency.
Section 600.510-12: Providing a more detailed cross
reference to make sure manufacturers use the correct equation for
calculating average combined fuel economy.
Section 600.512-12: Delaying the deadline for the model
year report from the end of March to May 1 to align the deadline
provisions with the amendment for end-of-year reporting as described in
40 CFR 86.1843-01(f)(2).
See Section 32.2 of the Response to Comments for a discussion of
comments related to these amendments for the light-duty program in 40
CFR part 85, 40 CFR part 86, subpart S, and 40 CFR part 600.
Note that we are adopting additional amendments to 40 CFR part 86,
subparts B and S, that are related to the new refueling emission
standards for heavy-duty vehicles described in section III.E of this
preamble.
F. Large Nonroad Spark-Ignition Engines (40 CFR Part 1048)
EPA's emission standards and certification requirements for land-
based nonroad spark-ignition engines above 19 kW are set out in 40 CFR
part 1048. We are adopting the following amendments to part 1048:
Section 1048.501: Correct a mistaken reference to duty
cycles in appendix II.
Section 1048.620: Remove obsolete references to 40 CFR
part 89.
We received no comments on these proposed amendments and are
finalizing the proposed changes without modification.
G. Small Nonroad Spark-Ignition Engines (40 CFR Part 1054)
EPA's emission standards and certification requirements for land-
based nonroad spark-ignition engines at or below 19 kW (``Small SI
engines'') are set out in 40 CFR part 1054. We recently proposed
several amendments to part 1054 (85 FR 28140, May 12, 2020). Comments
submitted in response to that proposed rule suggested additional
amendments related to testing and certifying these Small SI engines.
The following discussion describes several amendments that are
responsive to these suggested additional amendments. Otherwise, we are
finalizing the provisions as proposed, except as specifically noted.
1. Engine Test Speed
The duty cycle established for nonhandheld Small SI engines
consists of six operating modes with varying load, and with engine
speed corresponding to typical governed speed for the intended
application. This generally corresponds to an ``A cycle'' with testing
at 3060 rpm to represent a typical operating speed for a lawnmower, and
a ``B cycle'' with testing at 3600 rpm to represent a typical operating
speed for a generator. While lawnmowers and generators are the most
common equipment types, there are many other applications with widely
varying speed setpoints.
In 2020, we issued guidance to clarify manufacturers' testing
responsibilities for the range of equipment using engines from a given
emission family.\590\ We are adopting the provisions described in that
guidance document. This includes two main items. First, we are amending
the regulation at 40 CFR 1054.801 to identify all equipment in which
the installed engine's governed speed at full load is at or above 3400
rpm as ``rated-speed equipment'', and all equipment in which the
installed engine's governed speed at full load is below 3330 rpm as
``intermediate-speed equipment''. For equipment in which the installed
engine's governed speed at full load is between 3330 and 3400 rpm, the
engine manufacturer may consider that to be either ``rated-speed
equipment'' or ``intermediate-speed equipment''. This allows
manufacturers to reasonably divide their engine models into separate
families for testing only on the A cycle or the B cycle, as
appropriate. For emission families including both rated-speed equipment
and intermediate-speed equipment, manufacturers must measure emissions
over both the A cycle and the B cycle
[[Page 4461]]
and certify based on the worst-case HC+NOX emission results.
---------------------------------------------------------------------------
\590\ ``Small Spark-Ignition Nonhandheld Engine Test Cycle
Selection,'' EPA guidance document CD-2020-06, May 11, 2020.
---------------------------------------------------------------------------
Second, we are limiting the applicability of the A cycle to engines
with governed speed at full load that is at or above 2700 rpm, and
limiting the applicability of the B cycle to engines with governed
speed at full load that is at or below 4000 rpm. These values represent
an approximate 10 percent variation from the nominal test speed. For
engines with governed speed at full load outside of these ranges, we
will require that manufacturers use the provisions for special
procedures in 40 CFR 1065.10(c)(2) to identify suitable test speeds for
those engines. Manufacturers may take reasonable measures to name
alternate test speeds to represent multiple engine configurations and
equipment installations.
See Section 32.3 of the Response to Comments for a discussion of
the comments submitted regarding test selection.
2. Steady-State Duty Cycles
As noted in Section XI.G.1, the duty cycle for nonhandheld engines
consists of a six-mode duty cycle that includes idle and five loaded
test points. This cycle is not appropriate for engines designed to be
incapable of operating with no load at a reduced idle speed. For many
years, we have approved a modified five-mode duty cycle for these
engines by removing the idle mode and reweighting the remaining five
modes. We are adopting that same alternative duty cycle into the
regulation and requiring manufacturers to use it for all engines that
are not designed to idle. For emission families that include both types
of engines, manufacturers must measure emissions over both the six-mode
and five-mode duty cycles and certify based on the worst-case
HC+NOX emission results.
We are adopting the proposed changes without modification, except
that we are adding a clarifying note to limit the reporting requirement
to the worst-case value if a manufacturer performs tests both with and
without idle. See Section 32.4 of the Response to Comments.
The discussion in Section XI.G.1 applies equally for nonhandheld
engines whether or not they are designed to idle. As a result, if an
emission family includes engines designed for idle with governed speeds
corresponding to rated-speed equipment and intermediate-speed
equipment, and engines in the same emission family that are not
designed to idle have governed speeds corresponding to rated-speed
equipment and intermediate-speed equipment, the manufacturer must
perform A cycle and B cycle testing for both the six-mode duty cycle
and the five-mode duty cycle. Manufacturers would then perform those
four sets of emission measurements and certify based on the worst-case
HC+NOX emission results.
The nonhandheld six-mode duty cycle in appendix II to 40 CFR part
1054 includes an option to do discrete-mode or ramped-modal testing.
The ramped-modal test method involves collecting emissions during the
established modes and defined transition steps between modes to allow
manufacturers to treat the full cycle as a single measurement. However,
no manufacturer has ever used ramped-modal testing. This appears to be
based largely on the greater familiarity with discrete-mode testing and
on the sensitivity of small engines to small variations in speed and
load. Rather than increasing the complexity of the regulation by
multiplying the number of duty cycles, we are removing the ramped-modal
test option for the six-mode duty cycle.
3. Engine Family Criteria
Manufacturers requested that we allow open-loop and closed-loop
engines to be included together in a certified emission family, with
the testing demonstration for certification based on the worst-case
configuration.
The key regulatory provision for this question is in 40 CFR
1054.230(b)(8), which says that engine configurations can be in the
same emission family if they are the same in the ``method of control
for engine operation, other than governing (mechanical or
electronic)''.
Engine families are intended to group different engine models and
configurations together if they will have similar emission
characteristics throughout the useful life. The general description of
an engine's ``method of control for engine operation'' requires that
EPA apply judgment to establish which fuel-system technologies should
be eligible for treating together in a single engine family. We have
implemented this provision by allowing open-loop and closed-loop engine
configurations to be in the same emission family if they have the same
design values for spark timing and targeted air-fuel ratio. This
approach allows us to consider open-loop vs. closed-loop configurations
as different ``methods of control'' when the engines have fundamentally
different approaches for managing combustion. We do not intend to
change this current practice and we are therefore not amending 40 CFR
1054.230 to address the concern about open-loop and closed-loop engine
configurations.
The existing text of 40 CFR 1054.230(b)(8) identifies ``mechanical
or electronic'' control to be fundamental for differentiating emission
families. However, as is expected for open-loop and closed-loop
configurations, we expect engines with electronic throttle-body
injection and mechanical carburetion to have very similar emission
characteristics if they have the same design values for spark timing
and targeted air-fuel ratio. A more appropriate example to establish a
fundamental difference in method of control is the contrast between
port fuel injection and carburetion (or throttle-body injection). We
are therefore revising the regulation with this more targeted example.
This revision allows manufacturers to group engine configurations with
carburetion and throttle-body injection into a shared emission family
as long as they have the same design values for spark timing and
targeted air-fuel ratio.
We are adopting the proposed changes without modification. See
Section 32.5 of the Response to Comments for a discussion of the
comments submitted regarding engine family criteria.
4. Miscellaneous Amendments for Small Nonroad Spark-Ignition Engines
We are adopting the following additional amendments to 40 CFR part
1054:
Section 1054.115: Revising the description of prohibited
controls to align with similar provisions from the regulations that
apply for other sectors.
Section 1054.505(b)(1)(i): Correcting typographical
errors.
Appendix I: Clarifying that requirements related to
deterioration factors, production-line testing, and in-use testing did
not apply for Phase 1 engines certified under 40 CFR part 90.
We received no comments on these proposed provisions and are
finalizing the proposed changes without modification.
H. Recreational Vehicles and Nonroad Evaporative Emissions (40 CFR
Parts 1051 and 1060)
EPA's emission standards and certification requirements for
recreational vehicles are set out in 40 CFR part 1051, with additional
specifications for evaporative emission standards in 40 CFR part 1060.
We are adopting the following amendments to parts 1051 and 1060:
Section 1051.115(d): Aligning the time and cost
specification related to air-fuel adjustments with those that
[[Page 4462]]
apply for physically adjustable parameters we are adopting in 40 CFR
1068.50(e)(1) in this final rule. This creates a uniform set of
specifications for time and cost thresholds for all types of adjustable
parameters.
Sections 1051.501(c) and 1060.515(c) and (d): Creating an
exception to the ambient temperature specification for fuel-line
testing to allow for removing the test article from an environmental
chamber for daily weight measurements. This amendment aligns with our
recent change to allow for this same exception in the measurement
procedure for fuel tank permeation (86 FR 34308, June 29, 2021).
Section 1051.501(c): Specifying that fuel-line testing
involves daily weight measurements for 14 days. This is consistent with
the specifications in 40 CFR 1060.515. This amendment codifies EPA's
guidance to address these test parameters that are missing from the
referenced SAE J30 test procedure.\591\
---------------------------------------------------------------------------
\591\ ``Evaporative Permeation Requirements for 2008 and Later
Model Year New Recreational Vehicles and Highway Motorcycles'', EPA
guidance document CD-07-02, March 26, 2007.
---------------------------------------------------------------------------
Section 1051.501(d): Updating referenced procedures. The
referenced procedure in 40 CFR 1060.810 is the 2006 version of ASTM
D471. We inadvertently left the references in 40 CFR 1051.501 to the
1998 version of ASTM D471. Citing the standard without naming the
version allows us to avoid a similar error in the future.
Section 1051.515: Revising the soak period specification
to allow an alternative of preconditioning fuel tanks at 43 5 [deg]C for 10 weeks. The existing regulation allows for a soak
period that is shorter and higher temperature than the specified soak
of 28 5 [deg]C for 20 weeks. This approach to an
alternative soak period is the same as what is specified in 40 CFR
1060.520(b)(1).
Section 1060.520: Adding ``'' where that was
inadvertently omitted in describing the temperature range that applies
for soaking fuel tanks for 10 weeks.
We are adopting an additional amendment related to snowmobile
emission standards. The original exhaust emission standards for
snowmobiles in 40 CFR 1051.103 included standards for NOX
emissions. However, EPA removed those NOX emission standards
in response to an adverse court decision.\592\ We are therefore
removing the reference to NOX emissions in the description
of emission credits for snowmobiles in 40 CFR 1051.740(b).
---------------------------------------------------------------------------
\592\ ``Bluewater Network vs. EPA, No. 03-1003, September Term,
2003'' Available here: https://www.govinfo.gov/content/pkg/USCOURTS-caDC-03-01249/pdf/USCOURTS-caDC-03-01249-0.pdf. The Court found that
the EPA had authority to regulate CO under CAA 213(a)(3) and HC
under CAA 213(a)(4), but did not have authority to regulate
NOX under CAA 213(a)(4) as it was explicitly referred to
in CAA 213(a)(2) and CAA 213(a)(4) only grants authority to regulate
emissions ``not referred to in paragraph (2).''
---------------------------------------------------------------------------
We received no comments on the proposed provisions for recreational
vehicles and are finalizing the proposed changes without modification.
I. Marine Diesel Engines (40 CFR Parts 1042 and 1043)
EPA's emission standards and certification requirements for marine
diesel engines under the CAA are in 40 CFR part 1042. Emission
standards and related fuel requirements that apply internationally are
in 40 CFR part 1043. We are finalizing the amendments in 40 CFR parts
1042 and 1043 as proposed, except as specifically noted.
1. Production-Line Testing
Engine manufacturers have been testing production engines as
described in 40 CFR part 1042. This generally involves testing up to 1
percent of production engines for engine families with production
volumes greater than 100 engines. We adopted these testing provisions
in 1999 with the expectation that most families would have production
volumes greater than 100 engines per year (64 FR 73300, December 29,
1999). That was the initial rulemaking to set emission standards for
marine diesel engines. As a result, there was no existing certification
history to draw on for making good estimates of the number of engine
families or the production volumes in those engine families. Now that
we have almost 20 years of experience in managing certification for
these engines, we can observe that manufacturers have certified a few
engine families with production volumes substantially greater than 100
engines per year, but many engine families are not subject to
production-line testing because production volumes are below 100
engines per year. As a result, manufacturers test several engines in
large engine families, but many engine families have no production-line
testing at all.
We are revising the production-line testing regimen for marine
diesel engines to reflect a more tailored approach. The biggest benefit
of production-line testing for this sector is to confirm that engine
manufacturers can go beyond the prototype engine build for
certification and move to building compliant engines in a production
environment. From this perspective, the first test is of most value,
with additional tests adding assurance of proper quality control
procedures for ongoing production. Additional testing might also add
value to confirm that design changes and updated production practices
over time do not introduce problems.
Testing is based on a default engine sampling rate of one test per
family. An engine test from an earlier year counts as a sufficient
demonstration for an engine family, as long as the manufacturer
certifies the engine family using carryover emission data. At the same
time, we are removing the testing exemption for small-volume engine
manufacturers and low-volume engine families. In summary, this
approach:
Removes the testing exemption for low-volume families and
small-volume manufacturers, and remove the 1 percent sampling rate. The
amendments revise the engine sampling instruction to require one test
for each family. A test from a prior year can meet the test requirement
for carryover families. This includes tests performed before these
changes to the regulation become effective. This may also involve
shared testing for recreational and commercial engine families if they
rely on the same emission-data engine.
Requires a single test engine randomly selected early in
the production run. EPA may direct the manufacturer to select a
specific configuration and build date. The manufacturer continues to be
subject to the requirement to test two more engines for each failing
engine, and notify EPA if an engine family fails.
Requires a full test report within 45 days after testing
is complete for the family. There are no additional quarterly or annual
reports.
Allows manufacturers to transition to the new test
requirements by spreading out tests over multiple years if several
engine families are affected. Small-volume engine manufacturers need to
test no more than two engine families in a single model year, and other
engine manufacturers need to test no more than four engine families in
a single model year.
Allows EPA to withhold approval of a request for
certification for a family for a given year if PLT work from the
previous model year is not done.
Preserves EPA's ability to require an additional test in
the same model year or a later model year for cause even after there
was a passing result based on any reasonable suspicion that engines may
not meet emission standards.
The proposed rule described how the amended regulatory provisions
in this
[[Page 4463]]
rule are different than what we included in an earlier draft document
in anticipation of the proposed regulations.
An EPA decision to require additional testing for cause would
include a more detailed description to illustrate the types of concerns
leading us to identify the need for additional testing. Reporting
defects for an engine family would raise such a concern. In addition,
amending applications for certification might also raise concerns.\593\
Decreasing an engine family's Family Emission Limit without submitting
new emission data would be a concern because the manufacturer would
appear to be creating credits from what was formerly considered a
necessary compliance margin. Changing suppliers or specifications for
critical emission-related components would raise concerns about whether
the emission controls system is continuing to meet performance
expectations. Adding a new or modified engine configuration always
involves a judgment about whether the original test data continue to
represent the worst-case configuration for the expanded family. In any
of these cases, we may direct the manufacturer to perform an additional
test with a production engine to confirm that the family meets emission
standards. In addition to these specific concerns, we expect
manufacturers to have a greater vigilance in making compliant products
if they know that they may need to perform additional testing.
Conversely, removing the possibility of further testing for the
entirety of a production run spanning several years could substantially
weaken our oversight presence to ensure compliance.
---------------------------------------------------------------------------
\593\ In this context, making the described changes in an
application for certification applies equally for running changes
within a model year and for changes that are introduced at the start
of a new model year.
---------------------------------------------------------------------------
The net effect of the changes for production-line testing will be a
substantial decrease in overall testing. We estimate industry-wide
testing will decrease by about 30 engines per year. Spreading test
requirements more widely across the range of engine families should
allow for a more effective program in spite of the reduced testing
rate. We acknowledge that some individual companies will test more
engines; however, by limiting default test rates to one per engine
family, including future years, this represents a small test burden
even for the companies with new or additional testing requirements.
We are adopting two additional clarifications related to
production-line testing. First, we are clarifying that test results
from the as-built engine are the final results to represent that
engine. Manufacturers may modify the test engine to develop alternative
strategies or to better understand the engine's performance; however,
testing from those modified engines do not represent the engine family
unless the manufacturer changes their production processes for all
engines to match those engine modifications. Testing modified engines
to meet production-line testing obligations counts as a separate engine
rather than replacing the original test results.
Second, we are clarifying that Category 3 auxiliary engines
exempted from EPA certification under part 1042 continue to be subject
to production-line testing under 40 CFR 1042.305. This question came up
because we recently amended 40 CFR 1042.650(d) to allow Category 3
auxiliary engines installed in certain ships to meet Annex VI
certification requirements instead of EPA certification requirements
under part 1042 (86 FR 34308, June 29, 2021). As with Category 1 and
Category 2 engines covered by production-line testing requirements in
40 CFR 1042.301, these test requirements apply for all engines subject
to part 1042, even if they are not certified under part 1042.
Third, we are clarifying that manufacturers need to test engines
promptly after selecting them for production-line testing. This is
intended to allow flexibility where needed, for example, if engines
need to be transported to an off-site laboratory for testing. Except
for meeting those logistical needs, we would expect manufacturers to
prioritize completion of their test requirements to allow for a timely
decision for the family. While we did not propose this edit, adding the
textual clarification to the final rule is consistent with EPA's
expectation and the intent of the original provisions. This edit adds
clarity without creating any new or additional test burden.
We received no comments on the proposed amendments related to
production-line testing and are finalizing these provisions as
proposed, except as noted for the timing of performing tests.
2. Applying Reporting Requirements to EGR-Equipped Engines
EPA received comments suggesting that we apply the SCR-related
monitoring and reporting requirements in 40 CFR 1042.660(b) to engines
that instead use exhaust gas recirculation (EGR) to meet Tier 4
standards. We understand SCR and EGR to be fundamentally different in
ways that lead us not to make this suggested change.
i. Maintenance
There are two principal modes of EGR failure: (1) Failure of the
valve itself (physically stuck or not able to move or adjust within
normal range) and (2) EGR cooler fouling. EGR cooler maintenance is
typically listed in the maintenance instructions provided by engine
manufacturers to owners. If done according to the prescribed schedule,
this should prevent fouling of the EGR cooler. Similarly, EGR valves
typically come with prescribed intervals for inspection and
replacement. For both components, the intervals are long and occur at
the time that other maintenance is routinely performed. Under 40 CFR
1042.125(a)(2), the minimum interval for EGR-related filters and
coolers is 1500 hours, and the minimum interval for other EGR-related
components is either 3000 hours or 4500 hours depending on the engine's
max power.
In contrast, SCR systems depend on the active, ongoing involvement
of the operator to maintain an adequate supply of Diesel Exhaust Fluid
(DEF) as a reductant to keep the catalyst functioning properly. EPA
does not prescribe the size of DEF storage tanks for vessels, but the
engine manufacturers provide installation instructions with
recommendations for tank sizing to ensure that enough DEF is available
onboard for the duration of a workday or voyages between ports. At the
frequencies that this fluid needs replenishing, it is not expected that
other routine maintenance must also be performed, aside from refueling.
DEF consumption from marine diesel engines is estimated to be 3-8
percent of diesel fuel consumption. Recommended DEF tank sizes are
generally about 10 percent of the onboard fuel storage, with the
expectation that operators refill DEF tanks during a refueling event.
Another point of contrast is that SCR systems have many failure
modes in addition to the failure to maintain an adequate supply of
reductant. For example, dosing may stop due to faulty sensors,
malfunctions of components in the reductant delivery system, or
freezing of the reductant.
Over the years of implementing regulations for which SCR is the
adopted technology, EPA has produced several guidance documents to
assist manufacturers in developing approvable SCR engine designs.\594\
\595\ \596\ Many of
[[Page 4464]]
the features implemented to assure that SCR systems are properly
maintained by vehicle and equipment operators are not present with
systems on marine vessels. Thus, we rely on the reporting provision of
40 CFR 1042.660(b) to enhance our assurance that maintenance will occur
as prescribed.
---------------------------------------------------------------------------
\594\ ``Revised Guidance for Certification of Heavy-Duty Diesel
Engines Using Selective Catalyst Reduction (SCR) Technologies'', EPA
guidance document CISD-09-04, December 30, 2009.
\595\ ``Nonroad SCR Certification'', EPA Webinar Presentation,
July 26, 2011.
\596\ ``Certification of Nonroad Diesel Engines Equipped with
SCR Emission Controls'', EPA guidance document CD-14-10, May 12,
2014.
---------------------------------------------------------------------------
ii. Tampering
Engine manufacturers and others have asked questions about
generation of condensate from an EGR-equipped engine. This condensate
is an acidic liquid waste that must be discharged in accordance with
water quality standards (and IMO, U.S. Coast Guard, and local port
rules). The Tier 4 EGR-equipped engines that EPA has certified are
believed to generate a very small amount of EGR condensate. Larger
quantities of condensate may be generated from an aftercooler, but that
is non-acidic, non-oily water that generally does not need to be held
onboard or treated. In the absence of compelling information to the
contrary, we believe the burden of storing, treating, and discharging
the EGR condensate is not great enough to motivate an operator to
tamper with the engine.
Most EGR-equipped engines have internal valves and components that
are not readily accessible to operators. In these cases, the controls
to activate or deactivate EGR are engaged automatically by the engine's
electronic control module and are not vulnerable to operator tampering.
Where an engine design has external EGR, even though emission-related
components may be somewhat accessible to operators, the controls are
still engaged automatically by the engine's electronic control module
and continued compliance is ensured if prescribed maintenance is
performed on schedule and there is no tampering.
iii. Nature of the Risk
There are five manufacturers actively producing hundreds of
certified Category 1 marine diesel engines each year using EGR to
achieve Tier 3 emission standards. EPA is aware of no suggestion that
these EGR controls are susceptible to tampering or malmaintenance.
There is one manufacturer who has certified two Category 3 marine
diesel engine families using EGR to achieve the Tier 3 emission
standards for these large engines. If there is any risk with these,
it's that the ocean-going vessel may not visit an ECA often enough to
exercise the EGR valve and prevent it from getting corroded or stuck.
These engines are already subject to other onboard diagnostics and
reporting requirements, so we expect no need to expand 40 CFR
1042.660(b) for these engines.
There is one manufacturer producing Category 2 marine diesel
engines using EGR to achieve the Tier 4 emission standards. We again do
not see the need to include them in the reporting scheme in 40 CFR
1042.660(b).
3. Miscellaneous Amendments for Marine Diesel Engines
We are adopting the following additional amendments for our marine
diesel engine program, which we are finalizing as proposed unless
specifically noted otherwise:
Sections 1042.110 and 1042.205: Revising text to refer to
``warning lamp'' instead of ``malfunction indicator light'' to prevent
confusion with conventional onboard diagnostic controls. This aligns
with changes adopted for land-based nonroad diesel engines in 40 CFR
part 1039. We are also clarifying that the manufacturer's description
of the diagnostic system in the application for certification needs to
identify which communication protocol the engine uses.
Section 1042.110: Revising text to refer more broadly to
detecting a proper supply of Diesel Exhaust Fluid to recognize, for
example, that a closed valve may interrupt the supply (not just an
empty tank).
Section 1042.115: Revising provisions related to
adjustable parameters, as described in Section XI.H.1.
Section 1042.115: Adding provisions to address concerns
related to vanadium sublimation, as described in Section XI.B.
Section 1042.615: Clarifying that engines used to repower
a steamship may be considered to qualify for the replacement engine
exemption. This exemption applies relative to EPA standards in 40 CFR
part 1042. We are also amending 40 CFR 1043.95 relative to the
application of MARPOL Annex VI requirements for repowering Great Lakes
steamships.
Section 1042.660(b): Revising the instruction for
reporting related to vessel operation without reductant for SCR-
equipped engines to describe the essential items to be reported, which
includes the cause, the remedy, and an estimate of the extent of
operation without reductant. We are also revising the contact
information for reporting, and to clarify that the reporting
requirement applies equally for engines that meet standards under
MARPOL Annex VI instead of or in addition to meeting EPA standards
under part 1042. We are also aware that vessel owners may choose to
voluntarily add SCR systems to engines certified without
aftertreatment; we are clarifying that the reporting requirement of 40
CFR 1042.660(b) does not apply for these uncertified systems. These
changes are intended to clarify the reporting instructions for
manufacturers under this provision rather than creating a new reporting
obligation. In response to a question raised after the proposal, we
note that the regulatory text requires reporting under 40 CFR
1042.660(b) for any vessel operation without the appropriate reductant,
regardless of what caused the noncompliance.
Section 1042.901: Clarifying that the displacement value
differentiating Category 1 and Category 2 engines subject to Tier 1 and
Tier 2 standards was 5.0 liters per cylinder, rather than the value of
7.0 liters per cylinder that applies for engines subject to Tier 3 and
Tier 4 standards.
Part 1042, appendix I: Correcting the decimal places to
properly identify the historical Tier 1 and Tier 2 p.m. standards for
19-37 kW engines.
Section 1043.20: Revising the definition of ``public
vessel'' to clarify how national security exemptions relate to
applicability of requirements under MARPOL Annex VI. Specifically,
vessels with an engine-based national security exemption are exempt
from NOX standards under MARPOL Annex VI, and vessels with a
fuel-based national security exemption are exempt from the fuel
standards under MARPOL Annex VI. Conversely, an engine-based national
security exemption does not automatically exempt a vessel from the fuel
standards under MARPOL Annex VI, and a fuel-based national security
exemption does not automatically exempt a vessel from the
NOX standards under MARPOL Annex VI. These distinctions are
most likely to come into play for merchant marine vessels that are
intermittently deployed for national (noncommercial) service.
Section 1043.55: Revising text to clarify that U.S. Coast
Guard is the approving authority for technologies that are equivalent
to meeting sulfur standards under Regulation 4 of MARPOL Annex VI.
Section 1043.95: Expanding the Great Lakes steamship
provisions to allow for engine repowers to qualify for an exemption
from the Annex VI Tier III
[[Page 4465]]
NOX standard. This amendment allows EPA to approve a ship
owner's request to install engines meeting the IMO Tier II
NOX standard. Consistent with EPA's determination for EPA
Tier 4 engines replacing engines certified to earlier tiers of
standards under 40 CFR 1042.615(a)(1), we understand that engines
certified to the Annex VI Tier III NOX standard may not have
the appropriate physical or performance characteristics to replace a
steamship's powerplant. This new provision is therefore intended to
create an incentive for shipowners to upgrade the vessel by replacing
steam boilers with IMO Tier II engines, with very substantial expected
reductions in NOX, PM, and CO2 emissions compared
to emission rates from continued operation as steamships. We are also
simplifying the fuel-use exemption for Great Lakes steamships to allow
for continued use of high-sulfur fuel for already authorized
steamships, while recognizing that the fuel-use exemption is no longer
available for additional steamships.
J. Locomotives (40 CFR Part 1033)
EPA's emission standards and certification requirements for
locomotives and locomotive engines are in 40 CFR part 1033. This final
rule includes several amendments that affect locomotives, as discussed
in Sections XI.A and XI.L.
In addition, we are amending 40 CFR 1033.815 to clarify how penalty
provisions apply relative to maintenance and remanufacturing
requirements. We have become aware that the discussion of violations
and penalties in 40 CFR 1033.815(f) addresses failure to perform
required maintenance but omits reference to the recordkeeping
requirements described in that same regulatory section. We originally
adopted the maintenance and recordkeeping requirements with a statement
describing that failing to meet these requirements would be considered
a violation of the tampering prohibition in 40 CFR 1068.101(b)(1). The
requirement for owners to keep records for the specified maintenance
are similarly tied to the tampering prohibition, but failing to keep
required records cannot be characterized as a tampering violation per
se. As a result, we are amending 40 CFR 1033.815(f) to clarify that a
failure to keep records violates 40 CFR 1068.101(a)(2).
We are also amending 40 CFR 1033.815(f) to specifically name the
tampering prohibition as the relevant provision related to maintenance
requirements for locomotives, rather than making a more general
reference to prohibitions in 40 CFR 1068.101.
We are amending 40 CFR 1033.525 to remove the smokemeter
requirements and replace them with a reference to 40 CFR 1065.1125,
which will serve as the central location for all instrument and setup
requirements for measuring smoke. We are also adding data analysis
requirements for locomotives to 40 CFR 1033.525 that were never
migrated over from 40 CFR 92.131; manufacturers still use these
procedures to analyze and submit smoke data for certifying locomotives.
It is our understanding is that all current smoke testing includes
computer-based analysis of measured results; we are therefore removing
the references to manual or graphical analysis of smoke test data.
Finally, we are amending 40 CFR 1033.1 to clarify that 40 CFR part
1033 applies to engines that were certified under part 92 before 2008.
We are also removing 40 CFR 1033.102 and revising 40 CFR 1033.101 and
appendix A of part 1033 to more carefully describe how locomotives were
subject to different standards in the transition to the standards
currently specified in 40 CFR 1033.101.
We received no comments on these proposed amendments and are
finalizing the proposed amendments without modification.
K. Stationary Compression-Ignition Engines (40 CFR Part 60, Subpart
IIII)
EPA's emission standards and certification requirements for
stationary compression-ignition engines are in 40 CFR part 60, subpart
IIII. Section 60.4202 establishes emission standards for stationary
emergency compression-ignition engines. We are correcting a reference
in 40 CFR 60.4202 to the Tier 3 standards for marine engines contained
in 40 CFR part 1042. EPA emission standards for certain engine power
ratings go directly from Tier 2 to Tier 4. Such engines are never
subject to Tier 3 standards, so the reference in 40 CFR 60.4202 is
incorrect. Section 60.4202 currently describes the engines as those
that otherwise ``would be subject to the Tier 4 standards''. We are
amending the regulation to more broadly refer to the ``previous tier of
standards'' instead of naming Tier 3. In most cases, this will continue
to apply the Tier 3 standards for these engines, but the Tier 2
standards will apply if the regulation specifies no Tier 3 standard.
We received no comments on the proposed amendment and are
finalizing the proposed amendment without modification.
L. Nonroad Compression-Ignition Engines (40 CFR Part 1039)
EPA's emission standards and certification requirements for nonroad
compression-ignition engines are in 40 CFR part 1039. We are
republishing the tables with Tier 1 and Tier 2 standards in appendix I
of 40 CFR part 1039 to correctly characterize these historical
standards. The tables codified in the CFR included errors that were
introduced in the process of publishing those standards (86 FR 34308,
June 29, 2021).\597\
---------------------------------------------------------------------------
\597\ Stout, Alan. Memorandum to docket EPA-HQ-OAR-2019-0055.
``Correction to Tables in 40 CFR part 1039, Appendix I''. June 7,
2022.
---------------------------------------------------------------------------
XII. Statutory and Executive Order Reviews
Additional information about these statutes and Executive Orders
can be found at https://www.epa.gov/laws-regulations/laws-and-executive-orders.
A. Executive Order 12866: Regulatory Planning and Review and Executive
Order 13563: Improving Regulation and Regulatory Review
This action is an economically significant regulatory action that
was submitted to the Office of Management and Budget (OMB) for review.
Any changes made in response to OMB recommendations have been
documented in the docket. EPA prepared an analysis of the potential
costs and benefits associated with this action. This analysis, the
``Regulatory Impact Analysis--Control of Air Pollution from New Motor
Vehicles: Heavy-Duty Engine and Vehicle Standards,'' is available in
the docket. The analyses contained in this document are also summarized
in Sections V, VI, VII, VIII, IX, and X of this preamble.
B. Paperwork Reduction Act (PRA)
The information collection activities in this rule have been
submitted for approval to the Office of Management and Budget (OMB)
under the PRA. The Information Collection Request (ICR) document that
EPA prepared has been assigned EPA ICR Number 2621.02. You can find a
copy of the ICR in the docket for this rule, and it is briefly
summarized here. The information collection requirements are not
enforceable until OMB approves them.
The rule builds on existing certification and compliance
requirements required under title II of the Clean Air Act (42 U.S.C.
7521 et seq.). Existing requirements are covered under two ICRs: (1)
EPA ICR Number 1684.20, OMB Control Number 2060-
[[Page 4466]]
0287, Emissions Certification and Compliance Requirements for Nonroad
Compression-ignition Engines and On-highway Heavy Duty Engines; and (2)
EPA ICR Number 1695.14, OMB Control Number 2060-0338, Certification and
Compliance Requirements for Nonroad Spark-ignition Engines. Therefore,
this ICR only covers the incremental burden associated with the updated
regulatory requirements as described in this final rule.
Respondents/affected entities: The entities potentially
affected by this action are manufacturers of engines and vehicles in
the heavy-duty on-highway industries, including alternative fuel
converters, and secondary vehicle manufacturers. Manufacturers of
light-duty vehicles, light-duty trucks, marine diesel engines,
locomotives, and various other types of nonroad engines, vehicles, and
equipment may be affected to a lesser degree.
Respondent's obligation to respond: Regulated entities
must respond to this collection if they wish to sell their products in
the United States, as prescribed by CAA section 203(a). Participation
in some programs is voluntary; but once a manufacturer has elected to
participate, it must submit the required information.
Estimated number of respondents: Approximately 279
(total).
Frequency of response: Annually or on occasion, depending
on the type of response.
Total estimated burden: 16,951 hours per year. Burden is
defined at 5 CFR 1320.03(b).
Total estimated cost: $3,313,619 (per year), includes an
estimated $1,685,848 annualized capital or maintenance and operational
costs.
An agency may not conduct or sponsor, and a person is not required
to respond to, a collection of information unless it displays a
currently valid OMB control number. The OMB control numbers for EPA's
regulations in title 40 of the Code of Federal Regulations are listed
in 40 CFR part 9. When OMB approves this ICR, the Agency will announce
that approval in the Federal Register and amend 40 CFR part 9 as needed
to display the OMB control number for the approved information
collection activities contained in this final rule.
C. Regulatory Flexibility Act (RFA)
I certify that this action will not have a significant economic
impact on a substantial number of small entities under the RFA. The
small entities subject to the requirements of this final action are
heavy-duty alternative fuel engine converters and heavy-duty secondary
vehicle manufacturers. While this final rule also includes regulatory
amendments for sectors other than highway heavy-duty engines and
vehicles, these amendments for other sectors correct, clarify, and
streamline the regulatory provisions and they will impose no additional
burden on small entities in these other sectors.
We identified 251 small entities in the heavy-duty sector that are
expected to be subject to the final rule: Two heavy-duty alternative
fuel engine converters and 249 heavy-duty secondary vehicle
manufacturers. The Agency has determined that 203 of the 251 small
entities subject to the rule are expected to experience an impact of
less than 1 percent of annual revenue; 48 small entities are expected
to experience an impact of 1 to less than 3 percent of annual revenue;
and no small entity is expected to experience an impact of 3 percent or
greater of annual revenue. Specifically, the two alternative fuel
engine converters and 201 secondary vehicle manufacturers are expected
to experience an impact of less than 1 percent of annual revenue, and
48 secondary vehicle manufacturers are expected to experience an impact
of 1 to less than 3 percent of annual revenue. Details of this analysis
are presented in Chapter 11 of the RIA.
D. Unfunded Mandates Reform Act (UMRA)
This action contains no unfunded Federal mandate for State, local,
or Tribal governments as described in UMRA, 2 U.S.C. 1531-1538, and
does not significantly or uniquely affect small governments. This
action imposes no enforceable duty on any State, local or Tribal
government. This action contains Federal mandates under UMRA that may
result in annual expenditures of $100 million or more for the private
sector. Accordingly, the costs and benefits associated with this action
are discussed in Section IX of this preamble and in the RIA, which is
in the docket for this rule.
This action is not subject to the requirements of UMRA section 203
because it contains no regulatory requirements that might significantly
or uniquely affect small governments.
E. Executive Order 13132: Federalism
This action does not have Federalism implications. It will not have
substantial direct effects on states, on the relationship between the
national government and states, or on the distribution of power and
responsibilities among the various levels of government.
F. Executive Order 13175: Consultation and Coordination With Indian
Tribal Governments
This action does not have Tribal implications as specified in
Executive Order 13175. This action does not have substantial direct
effects on one or more Indian tribes, on the relationship between the
Federal Government and Indian tribes, or on the distribution of power
and responsibilities between the Federal Government and Indian tribes.
Thus, Executive Order 13175 does not apply to this action.
G. Executive Order 13045: Protection of Children From Environmental
Health and Safety Risks
This action is subject to Executive Order 13045 because it is an
economically significant regulatory action as defined by Executive
Order 12866, and EPA believes that the environmental health risks or
safety risks addressed by this action may have a disproportionate
effect on children. The 2021 Policy on Children's Health also applies
to this action. Accordingly, we have evaluated the environmental health
or safety effects of air pollutants affected by this program on
children. The results of this evaluation are described in Section II
regarding the Need for Additional Emissions Control and associated
references in Section II. The protection offered by these standards may
be especially important for children because childhood represents a
life stage associated with increased susceptibility to air pollutant-
related health effects.
Children make up a substantial fraction of the U.S. population, and
often have unique factors that contribute to their increased risk of
experiencing a health effect from exposures to ambient air pollutants
because of their continuous growth and development. Children are more
susceptible than adults to many air pollutants because they have (1) a
developing respiratory system, (2) increased ventilation rates relative
to body mass compared with adults, (3) an increased proportion of oral
breathing, particularly in boys, relative to adults, and (4) behaviors
that increase chances for exposure. Even before birth, the developing
fetus may be exposed to air pollutants through the mother that affect
development and permanently harm the individual when the mother is
exposed.
Certain motor vehicle emissions present greater risks to children
as well. Early lifestages (e.g., children) are thought to be more
susceptible to tumor development than adults when exposed to
carcinogenic chemicals that act
[[Page 4467]]
through a mutagenic mode of action.\598\ Exposure at a young age to
these carcinogens could lead to a higher risk of developing cancer
later in life. Section II.B.7 describes a systematic review and meta-
analysis conducted by the U.S. Centers for Disease Control and
Prevention that reported a positive association between proximity to
traffic and the risk of leukemia in children.
---------------------------------------------------------------------------
\598\ U.S. Environmental Protection Agency (2005). Supplemental
guidance for assessing susceptibility from early-life exposure to
carcinogens. Washington, DC: Risk Assessment Forum. EPA/630/R-03/
003F. https://www3.epa.gov/airtoxics/childrens_supplement_final.pdf.
---------------------------------------------------------------------------
The adverse effects of individual air pollutants may be more severe
for children, particularly the youngest age groups, than adults. As
described in Section II.B, the Integrated Science Assessments for a
number of pollutants affected by this rule, including those for
NO2, PM, ozone and CO, describe children as a group with
greater susceptibility. Section II.B.7 discusses a number of childhood
health outcomes associated with proximity to roadways, including
evidence for exacerbation of asthma symptoms and suggestive evidence
for new onset asthma.
There is substantial evidence that people who live or attend school
near major roadways are more likely to be people of color, Hispanic
ethnicity, and/or low SES. Within these highly exposed groups,
children's exposure and susceptibility to health effects is greater
than adults due to school-related and seasonal activities, behavior,
and physiological factors.
Section VI.B of this preamble presents the estimated emission
reductions from this final rule, including substantial reductions in
NOX and other criteria and toxic pollutants. Section VII of
this preamble presents the air quality impacts of this final rule. The
air quality modeling predicts decreases in ambient concentrations of
air pollutants in 2045 due to these standards, including significant
improvements in ozone concentrations. Ambient PM2.5,
NO2 and CO concentrations are also predicted to improve in
2045 because of this program. We also expect this rule's emission
reductions to reduce air pollution in close proximity to major
roadways.
Children are not expected to experience greater ambient
concentrations of air pollutants than the general population. However,
because of their greater susceptibility to air pollution and their
increased time spent outdoors, it is likely that these standards will
have particular benefits for children's health.
H. Executive Order 13211: Actions Concerning Regulations That
Significantly Affect Energy Supply, Distribution, or Use
This action is not a ``significant energy action'' because it is
not likely to have a significant adverse effect on the supply,
distribution, or use of energy. In fact, this final rule will have an
incremental positive impact on energy supply and use. Section III.E and
Section V describe our projected fuel savings due to new refueling
emissions standards for certain Spark-ignition heavy-duty vehicles.
These refueling emission standards require manufacturers to implement
emission control systems to trap vented fuel instead of releasing it
into the ambient air during a refueling event. Considering the
estimated incremental fuel savings from the new refueling emission
standards, we have concluded that this rule is not likely to have any
adverse energy effects.
I. National Technology Transfer and Advancement Act (NTTAA) and 1 CFR
Part 51
This action involves technical standards. Except for the standards
discussed in this section, the standards included in the regulatory
text as incorporated by reference were all previously approved for IBR
and no change is included in this action.
In accordance with the requirements of 1 CFR 51.5, we are
incorporating by reference the use of test methods and standards from
ASTM International (ASTM). The referenced standards and test methods
may be obtained through the ASTM website (www.astm.org) or by calling
(610) 832-9585. We are incorporating by reference the following ASTM
standards:
------------------------------------------------------------------------
Standard or test method Regulation Summary
------------------------------------------------------------------------
ASTM D975-22, Standard 40 CFR Fuel specification
Specification for Diesel 1036.415(c) and needed for
Fuel.''. 1036.810(a). manufacturer-run
field-testing
program. This is a
newly referenced
standard.
ASTM D3588-98 (Reapproved 40 CFR Test method describes
2017)e1, Standard Practice 1036.550(b) and how to measure mass-
for Calculating Heat Value, 1036.810(a). specific net energy
Compressibility Factor, and content and related
Relative Density of Gaseous parameters of
Fuels. gaseous fuels.
ASTM D4809-18, Standard Test 40 CFR Test method describes
Method for Heat of Combustion 1036.550(b) and how to determine the
of Liquid Hydrocarbon Fuels 1036.810(a). heat of combustion
by Bomb Calorimeter of liquid
(Precision Method). hydrocarbon fuels.
This reference test
method replaces an
earlier version.
ASTM D4814-21c, Standard 40 CFR Fuel specification
Specification for Automotive 1036.415(c) and needed for
Spark-Ignition Engine Fuel. 1036.810(a). manufacturer-run
field-testing
program. This is a
newly referenced
standard.
ASTM D7467-20a, Standard 40 CFR Fuel specification
Specification for Diesel Fuel 1036.415(c) and needed for
Oil, Biodiesel Blend (B6 to 1036.810(a). manufacturer-run
B20). field-testing
program. This is a
newly referenced
standard.
------------------------------------------------------------------------
In accordance with the requirements of 1 CFR 51.5, we are
incorporating by reference the use of test methods and standards from
SAE International. The referenced standards and test methods may be
obtained through the SAE International website (www.sae.org) or by
calling (800) 854-7179. We are incorporating by reference the following
SAE International standards and test methods:
------------------------------------------------------------------------
Standard or test method Regulation Summary
------------------------------------------------------------------------
SAE J1634, July 2017, Battery 40 CFR The procedure
Electric Vehicle Energy 600.011(c), describes how to
Consumption and Range Test 600.116-12(a), measure energy
Procedure. 600.210-12(d), consumption and
and 600.311- range from electric
12(j) and (k). vehicles. This is an
40 CFR updated version of
1066.501(a) and the document
1066.1010(b). currently specified
in the regulation.
SAE J1711, June 2010, 40 CFR The recommended
Recommended Practice for 1066.501(a), practice describes
Measuring the Exhaust 1066.1001, and how to measure fuel
Emissions and Fuel Economy of 1066.1010(b). economy and
Hybrid-Electric Vehicles, emissions from light-
Including Plug-In Hybrid duty vehicles,
Vehicles. including hybrid-
electric vehicles.
This final rule
cites the reference
document in an
additional place in
the regulation.
[[Page 4468]]
SAE J1979-2, April 22, 2021, E/ 40 CFR The standard includes
E Diagnostic Test Modes: 1036.150(v) and information
OBDonUDS. 1036.810(c). describing interface
protocols for
onboard diagnostic
systems. This is a
newly referenced
standard.
SAE J2263, May 2020, Road Load 40 CFR 1037.528 The procedure
Measurement Using Onboard introductory describes how to
Anemometry and Coastdown text, (a), (b), perform coastdown
Techniques. (d), and (f), measurements with
1037.665(a), and light-duty and heavy-
1037.810(e). 40 duty vehicles. This
CFR 1066.301(b), is an updated
1066.305, version of the
1066.310(b), document currently
1066.1010(b). specified in the
regulation. We are
keeping the
reference to the
older version of the
same procedure to
allow for continued
testing with that
procedure through
model year 2025.
SAE J2711, May 2020, 40 CFR The recommended
Recommended Practice for 1066.501(a), practice describes
Measuring Fuel Economy and 1066.1001, and how to measure fuel
Emissions of Hybrid-Electric 1066.1010(b). economy and
and Conventional Heavy-Duty emissions from heavy-
Vehicles. duty vehicles,
including hybrid-
electric vehicles.
This is an updated
version of the
document currently
specified in the
regulation.
SAE J2841, March 2009, Utility 40 CFR The standard practice
Factor Definitions for Plug- 1037.550(a) and establishes
In Hybrid Electric Vehicles 1037.810(e). terminology and
Using 2001 U.S. DOT National procedures for
Household Travel Survey Data. calculating emission
rates and fuel
consumption for plug-
in hybrid electric
vehicles.
------------------------------------------------------------------------
In accordance with the requirements of 1 CFR 51.5, we are
incorporating by reference the use of test methods and standards from
the California Air Resources Board (CARB), published by the State of
California in the California Code of Regulations (CCR). The referenced
standards and test methods may be obtained through the CARB website
(www.arb.ca.gov) or by calling (916) 322-2884. We are incorporating by
reference the following CARB documents:
------------------------------------------------------------------------
Standard or test method Regulation Summary
------------------------------------------------------------------------
2019 13 CCR 1968.2: Title 13. 40 CFR The CARB standards
Motor Vehicles, Division 3. 1036.110(b), establish
Air Resources Board, Chapter 1036.111(a), and requirements for
1. Motor Vehicle Pollution 1036.810(d). onboard diagnostic
Control Devices, Article 2. systems for heavy-
Approval of Motor Vehicle duty vehicles. These
Pollution Control Devices are newly referenced
(New Vehicles), Sec. standards.
1968.2. Malfunction and
Diagnostic System
Requirements--2004 and
Subsequent Model-Year
Passenger Cars, Light-Duty
Trucks, and Medium-Duty
Vehicles and Engines.
2019 13 CCR 1968.5: Title 13. 40 CFR The CARB standards
Motor Vehicles, Division 3. 1036.110(b) and establish
Air Resources Board, Chapter 1036.810(d). requirements for
1. Motor Vehicle Pollution onboard diagnostic
Control Devices, Article 2. systems for heavy-
Approval of Motor Vehicle duty vehicles. These
Pollution Control Devices are newly referenced
(New Vehicles), Sec. standards.
1968.5. Enforcement of
Malfunction and Diagnostic
System Requirements for 2004
and Subsequent Model-Year
Passenger Cars, Light-Duty
Trucks, and Medium-Duty
Vehicles and Engines.
2019 13 CCR 1971.1: Title 13. 40 CFR The CARB standards
Motor Vehicles, Division 3. 1036.110(b), establish
Air Resources Board, Chapter 1036.111(a), requirements for
1. Motor Vehicle Pollution 1036.150(v), and onboard diagnostic
Control Devices, Article 2. 1036.810(d). systems for heavy-
Approval of Motor Vehicle duty vehicles. This
Pollution Control Devices is a newly
(New Vehicles), Sec. referenced standard.
1971.1. On-Board Diagnostic
System Requirements--2010 and
Subsequent Model-Year Heavy-
Duty Engines.
13 CA ADC 1971.5: 2019 CA REG 40 CFR The California
TEXT 504962 (NS) California's 1036.110(b) and standards establish
2019 heavy-duty OBD 1036.810(d). requirements for
requirements, 13 CA ADC onboard diagnostic
1971.5. Enforcement of systems for heavy-
Malfunction and Diagnostic duty vehicles. These
System Requirements for 2010 are newly referenced
and Subsequent Model-Year standards.
Heavy-Duty Engines.
------------------------------------------------------------------------
The following standards are already approved for the reg text in
which they appear: ASTM D1267; ASTM D1838; ASTM D2163; ASTM D2158; ASTM
D2598; ASTM D2713; ASTM D5291; ASTM D6667; GEM Phase 2; ISO/IEC
18004:2006(E); ISO 28580; NIST Special Publication 811; NIST Technical
Note 1297; SAE J30; SAE J1263; SAE J1527; SAE J2263 DEC2008; SAE J2996.
J. Executive Order 12898: Federal Actions To Address Environmental
Justice in Minority Populations and Low-Income Populations
Executive Order 12898 (59 FR 7629, February 16, 1994) directs
Federal agencies, to the greatest extent practicable and permitted by
law, to make environmental justice part of their mission by identifying
and addressing, as appropriate, disproportionately high and adverse
human health or environmental effects of their programs, policies, and
activities on minority populations (people of color and/or indigenous
peoples) and low-income populations.
The EPA believes that the human health or environmental conditions
that exist prior to this action result in or have the potential to
result in disproportionate and adverse human health or environmental
effects on people of color, low-income populations and/or indigenous
peoples. EPA provides a summary of the evidence for potentially
disproportionate and adverse effects among people of color and low-
income populations in Section VII.H of this preamble.
EPA believes that this action is likely to reduce existing
disproportionate and adverse effects on people of color, low-income
populations and/or indigenous peoples. The information supporting this
Executive Order review is contained in Section VII.H of this preamble
and Chapter 4.3 and Chapter 6.4.9 of the RIA, and all supporting
documents have been placed in the public docket for this action.
Section VII.H of this preamble summarizes evidence that communities
with environmental justice concerns are disproportionately impacted by
mobile source emissions and will therefore benefit from the anticipated
emission reductions. Section VII.H.1 also presents the results of new
work showing that, relative to the rest of the population, people
living near truck routes are more likely to be people of color and have
lower incomes than the general population. EPA's review of populations
living near truck routes and the study of
[[Page 4469]]
NO2 reductions during the COVID lockdown together provide
evidence that motor vehicle emission reductions may reduce disparities
in exposure to traffic-related air pollution.
With respect to emission reductions and associated improvements in
air quality, EPA has determined that this rule will benefit all U.S.
populations, including people of color, low-income populations, and
indigenous peoples. Section VI of this preamble presents the estimated
emission reductions, including substantial reductions in NOX
and other criteria and toxic pollutants. Section VII of this preamble
presents the projected air quality impacts. Air quality modeling
predicts that this final rule will decrease ambient concentrations of
air pollutants in 2045, including significant improvements in ozone
concentrations. Ambient PM2.5, NO2 and CO
concentrations are also predicted to decrease in 2045 as a result of
this final rule. We also expect this rule's emission reductions to
reduce air pollution in close proximity to major roadways.
In terms of benefits to human health, reduced ambient
concentrations of ozone and PM2.5 will reduce many adverse
environmental and human health impacts in 2045, including reductions in
premature deaths and many nonfatal illnesses. These health benefits,
described in Section VIII of this preamble, apply for all U.S.
populations, including people of color, low-income populations, and
indigenous peoples.
EPA conducted a demographic analysis of air quality modeling data
in 2045 to examine trends in human exposure to future air quality in
scenarios both with and without this final rule. That analysis,
summarized in Section VII.H.2 of this preamble and presented in more
detail in RIA Chapter 6.3.9, supports the conclusion that in the 2045
baseline, nearly double the number of people of color live within areas
with the worst ozone and PM2.5 air quality compared to non-
Hispanic whites. We also found that the largest predicted improvements
in both ozone and PM2.5 are estimated to occur in areas with
the worst baseline air quality. This final rule will improve air
quality for people of color; however, disparities in PM2.5
and ozone exposure are projected to remain.
EPA additionally identified environmental justice concerns and took
the following actions to enable meaningful involvement in this
rulemaking, including: (1) Contacting individuals in environmental
justice groups to provide information on pre-registration for the
public hearings for the proposed rule (March 17, 2022); (2) contacting
individuals in environmental justice groups again when the proposed
rule was published in the Federal Register (March 28, 2022); (3)
providing information on our website in both Spanish and English, as
well as providing Spanish translation during the public hearings for
the rule; (4) providing additional time to participate in the public
hearings for the proposed rule, including extending the hearings by one
day and providing for evening hours; (5) providing an ``Overview of
EPA's Heavy Duty Vehicle Proposal for EJ Stakeholders'' on April 18,
2022; (6) posting materials on our website for the proposed rule,
including a copy of materials used for the overview on April 18, 2022
and a fact sheet specific to transportation and environmental justice
with information relevant to the proposed rule and related EPA actions.
K. Congressional Review Act
This action is subject to the Congressional Review Act, and EPA
will submit a rule report to each House of the Congress and to the
Comptroller General of the United States. This action is a ``major
rule'' as defined by 5 U.S.C. 804(2).
L. Judicial Review
Under CAA section 307(b)(1), judicial review of this final rule is
available only by filing a petition for review in the U.S. Court of
Appeals for the District of Columbia Circuit by March 27, 2023. Under
CAA section 307(d)(7)(B), only an objection to this final rule that was
raised with reasonable specificity during the period for public comment
can be raised during judicial review. CAA section 307(d)(7)(B) also
provides a mechanism for EPA to convene a proceeding for
reconsideration, ``[i]f the person raising an objection can demonstrate
to EPA that it was impracticable to raise such objection within [the
period for public comment] or if the grounds for such objection arose
after the period for public comment (but within the time specified for
judicial review) and if such objection is of central relevance to the
outcome of the rule.'' Any person seeking to make such a demonstration
should submit a Petition for Reconsideration to the Office of the
Administrator, Environmental Protection Agency, Room 3000, William
Jefferson Clinton Building, 1200 Pennsylvania Ave. NW, Washington, DC
20460, with an electronic copy to the person listed in FOR FURTHER
INFORMATION CONTACT, and the Associate General Counsel for the Air and
Radiation Law Office, Office of General Counsel (Mail Code 2344A),
Environmental Protection Agency, 1200 Pennsylvania Ave. NW, Washington,
DC 20004. Note that under CAA section 307(b)(2), the requirements
established by this final rule may not be challenged separately in any
civil or criminal proceedings brought by EPA to enforce these
requirements.
XIII. Statutory Provisions and Legal Authority
Statutory authority for this rulemaking is in the Clean Air Act (42
U.S.C. 7401-7671q), including CAA sections 202, 203, 206, 207, 208,
213, 216, and 301 (42 U.S.C. 7521, 7522, 7525, 7541, 7542, 7547, 7550,
and 7601); the Energy Policy and Conservation Act (49 U.S.C. 32901-
32919q); and the Act to Prevent Pollution from Ships (33 U.S.C. 1901-
1912).
List of Subjects
40 CFR Part 2
Administrative practice and procedure, Confidential business
information, Courts, Environmental protection, Freedom of information,
Government employees.
40 CFR Part 59
Air pollution control, Confidential business information, Labeling,
Ozone, Reporting and recordkeeping requirements, Volatile organic
compounds.
40 CFR Part 60
Administrative practice and procedure, Air pollution control,
Aluminum, Beverages, Carbon monoxide, Chemicals, Coal, Electric power
plants, Fluoride, Gasoline, Glass and glass products, Grains,
Greenhouse gases, Household appliances, Industrial facilities,
Insulation, Intergovernmental relations, Iron, Labeling, Lead, Lime,
Metals, Motor vehicles, Natural gas, Nitrogen dioxide, Petroleum,
Phosphate, Plastics materials and synthetics, Polymers, Reporting and
recordkeeping requirements, Rubber and rubber products, Sewage
disposal, Steel, Sulfur oxides, Vinyl, Volatile organic compounds,
Waste treatment and disposal, Zinc.
40 CFR Part 80
Environmental protection, Administrative practice and procedure,
Air pollution control, Diesel fuel, Fuel additives, Gasoline, Imports,
Oil imports, Petroleum, Renewable fuel.
40 CFR Part 85
Confidential business information, Greenhouse gases, Imports,
Labeling, Motor vehicle pollution, Reporting and
[[Page 4470]]
recordkeeping requirements, Research, Warranties.
40 CFR Part 86
Environmental protection, Administrative practice and procedure,
Confidential business information, Incorporation by reference,
Labeling, Motor vehicle pollution, Reporting and recordkeeping
requirements.
40 CFR Part 600
Environmental protection, Administrative practice and procedure,
Electric power, Fuel economy, Incorporation by reference, Labeling,
Reporting and recordkeeping requirements.
40 CFR Part 1027
Environmental protection, Administrative practice and procedure,
Air pollution control, Confidential business information, Imports,
Reporting and recordkeeping requirements.
40 CFR Part 1030
Environmental protection, Air pollution control, Aircraft,
Greenhouse gases.
40 CFR Part 1031
Environmental protection, Aircraft, confidential business
information.
40 CFR Part 1033
Environmental protection, Administrative practice and procedure,
Confidential business information, Environmental protection, Labeling,
Penalties, Railroads, Reporting and recordkeeping requirements.
40 CFR Part 1036
Environmental protection, Administrative practice and procedure,
Air pollution control, Confidential business information, Greenhouse
gases, Incorporation by reference, Labeling, Motor vehicle pollution,
Reporting and recordkeeping requirements, Warranties.
40 CFR Part 1037
Environmental protection, Administrative practice and procedure,
Air pollution control, Confidential business information, Incorporation
by reference, Labeling, Motor vehicle pollution, Reporting and
recordkeeping requirements, Warranties.
40 CFR Part 1039
Environmental protection, Administrative practice and procedure,
Air pollution control, Confidential business information, Imports,
Labeling, Penalties, Reporting and recordkeeping requirements,
Warranties.
40 CFR Part 1042
Environmental protection, Administrative practice and procedure,
Air pollution control, Confidential business information, Environmental
protection, Imports, Labeling, Penalties, Reporting and recordkeeping
requirements, Vessels, Warranties.
40 CFR Part 1043
Environmental protection, Administrative practice and procedure,
Air pollution control, Imports, Reporting and recordkeeping
requirements, Vessels.
40 CFR Part 1045
Environmental protection, Administrative practice and procedure,
Air pollution control, Confidential business information, Imports,
Labeling, Penalties, Reporting and recordkeeping requirements,
Warranties.
40 CFR Part 1048
Environmental protection, Administrative practice and procedure,
Air pollution control, Confidential business information, Imports,
Labeling, Penalties, Reporting and recordkeeping requirements,
Research, Warranties.
40 CFR Parts 1051 and 1054
Environmental protection, Administrative practice and procedure,
Air pollution control, Confidential business information, Imports,
Labeling, Penalties, Reporting and recordkeeping requirements,
Warranties.
40 CFR Part 1060
Environmental protection, Administrative practice and procedure,
Air pollution control, Confidential business information, Imports,
Incorporation by reference, Labeling, Penalties, Reporting and
recordkeeping requirements, Warranties.
40 CFR Part 1065
Environmental protection, Administrative practice and procedure,
Air pollution control, Incorporation by reference, Reporting and
recordkeeping requirements, Research.
40 CFR Part 1066
Environmental protection, Air pollution control, Incorporation by
reference, Reporting and recordkeeping requirements.
40 CFR Part 1068
Environmental protection, Administrative practice and procedure,
Air pollution control, Confidential business information, Imports,
Motor vehicle pollution, Penalties, Reporting and recordkeeping
requirements, Warranties.
40 CFR Part 1090
Environmental protection, Administrative practice and procedure,
Air pollution control, Diesel fuel, Fuel additives, Gasoline, Imports,
Oil imports, Petroleum, Renewable fuel.
Michael S. Regan,
Administrator.
For the reasons set out in the preamble, we are amending title 40,
chapter I of the Code of Federal Regulations as set forth below.
PART 2--PUBLIC INFORMATION
0
1. The authority citation for part 2 continues to read as follows:
Authority: 5 U.S.C. 552, 552a, 553; 28 U.S.C. 509, 510, 534; 31
U.S.C. 3717.
0
2. Amend Sec. 2.301 by adding and reserving paragraph (i) and adding
paragraph (j) to read as follows:
Sec. 2.301 Special rules governing certain information obtained under
the Clean Air Act.
* * * * *
(j) Requests for or release of information subject to a
confidentiality determination through rulemaking as specified in 40 CFR
part 1068. This paragraph (j) describes provisions that apply for a
wide range of engines, vehicles, and equipment that are subject to
emission standards and other requirements under the Clean Air Act. This
includes motor vehicles and motor vehicle engines, nonroad engines and
nonroad equipment, aircraft and aircraft engines, and stationary
engines. It also includes portable fuel containers regulated under 40
CFR part 59, subpart F, and fuel tanks, fuel lines, and related fuel-
system components regulated under 40 CFR part 1060. Regulatory
provisions related to confidentiality determinations for these products
are codified broadly in 40 CFR part 1068, with additional detailed
provisions for specific sectors in the regulatory parts referenced in
40 CFR 1068.1. References in this paragraph (j) to 40 CFR part 1068
also include these related regulatory parts.
(1) Unless noted otherwise, 40 CFR 2.201 through 2.215 do not apply
for information covered by the confidentiality determinations in 40 CFR
part 1068 if EPA has determined through rulemaking that information to
be any of the following pursuant to 42 U.S.C. 7414 or 7542(c) in a
rulemaking subject to 42 U.S.C. 7607(d):
(i) Emission data as defined in paragraph (a)(2)(i) of this
section.
[[Page 4471]]
(ii) Data not entitled to confidential treatment.
(2) Unless noted otherwise, Sec. Sec. 2.201 through 2.208 do not
apply for information covered by the confidentiality determinations in
40 CFR part 1068 if EPA has determined through rulemaking that
information to be entitled to confidential treatment pursuant to 42
U.S.C. 7414 or 7542(c) in a rulemaking subject to 42 U.S.C. 7607(d).
EPA will treat such information as confidential in accordance with the
provisions of Sec. Sec. 2.209 through 2.215, subject to paragraph
(j)(4) of this section.
(3) EPA will deny a request for information under 5 U.S.C.
552(b)(4) if EPA has determined through rulemaking that the information
is entitled to confidential treatment under 40 CFR part 1068. The
denial notification will include a regulatory cite to the appropriate
determination.
(4) A determination made pursuant to 42 U.S.C. 7414 or 7542 in a
rulemaking subject to 42 U.S.C. 7607(d) that information specified in
40 CFR part 1068 is entitled to confidential treatment shall continue
in effect unless EPA takes one of the following actions to modify the
determination:
(i) EPA determines, pursuant to 5 U.S.C. 552(b)(4) and the Clean
Air Act (42 U.S.C. 7414; 7542(c)) in a rulemaking subject to 42 U.S.C.
7607(d), that the information is entitled to confidential treatment, or
that the information is emission data or data that is otherwise not
entitled to confidential treatment by statute or regulation.
(ii) EPA determines, pursuant to 5 U.S.C. 552(b)(4) and the Clean
Air Act (42 U.S.C. 7414; 7542(c)) that the information is emission data
or data that is otherwise clearly not entitled to confidential
treatment by statute or regulation under 40 CFR 2.204(d)(2).
(iii) The Office of General Counsel revisits an earlier
determination, pursuant to 5 U.S.C. 552(b)(4) and the Clean Air Act (42
U.S.C. 7414; 7542(c)), that the information is entitled to confidential
treatment because of a change in the applicable law or newly discovered
or changed facts. Prior to a revised final determination, EPA shall
afford the business an opportunity to submit a substantiation on the
pertinent issues to be considered, including any described in
Sec. Sec. 2.204(e)(4) or 2.205(b), within 15 days of the receipt of
the notice to substantiate. If, after consideration of any timely
comments made by the business in its substantiation, the Office of
General Counsel makes a revised final determination that the
information is not entitled to confidential treatment under 42 U.S.C.
7414 or 7542, EPA will notify the business in accordance with Sec.
2.205(f)(2).
(5) The provisions of 40 CFR 2.201 through 2.208 continue to apply
for the categories of information identified in 40 CFR 1068.11(c) for
which there is no confidentiality determination in 40 CFR part 1068.
PART 59--NATIONAL VOLATILE ORGANIC COMPOUND EMISSION STANDARDS FOR
CONSUMER AND COMMERCIAL PRODUCTS
0
3. The authority citation for part 59 continues to read as follows:
Authority: 42 U.S.C. 7414 and 7511b(e).
0
4. Revise Sec. 59.695 to read as follows:
Sec. 59.695 What provisions apply to confidential information?
The provisions of 40 CFR 1068.10 and 1068.11 apply for information
you submit under this part.
PART 60--STANDARDS OF PERFORMANCE FOR NEW STATIONARY SOURCES
0
5. The authority citation for part 60 continues to read as follows:
Authority: 42 U.S.C. 7401 et seq.
0
6. Amend Sec. 60.4202 by revising paragraph (g) introductory text to
read as follows:
Sec. 60.4202 What emission standards must I meet for emergency
engines if I am a stationary CI internal combustion engine
manufacturer?
* * * * *
(g) Notwithstanding the requirements in paragraphs (a) through (d)
of this section, stationary emergency CI ICE identified in paragraphs
(a) and (c) of this section may be certified to the provisions of 40
CFR part 1042 for commercial engines that are applicable for the
engine's model year, displacement, power density, and maximum engine
power if the engines will be used solely in either or both of the
locations identified in paragraphs (g)(1) and (2) of this section.
Engines that would be subject to the Tier 4 standards in 40 CFR part
1042 that are used solely in either or both of the locations identified
in paragraphs (g)(1) and (2) of this section may instead continue to be
certified to the previous tier of standards in 40 CFR part 1042. The
previous tier is Tier 3 in most cases; however, the previous tier is
Tier 2 if there are no Tier 3 standards specified for engines of a
certain size or power rating.
* * * * *
0
7. Revise Sec. 60.4218 to read as follows:
Sec. 60.4218 What General Provisions and confidential information
provisions apply to me?
(a) Table 8 to this subpart shows which parts of the General
Provisions in Sec. Sec. 60.1 through 60.19 apply to you.
(b) The provisions of 40 CFR 1068.10 and 1068.11 apply for engine
manufacturers. For others, the general confidential business
information (CBI) provisions apply as described in 40 CFR part 2.
0
8. Revise Sec. 60.4246 to read as follows:
Sec. 60.4246 What General Provisions and confidential information
provisions apply to me?
(a) Table 3 to this subpart shows which parts of the General
Provisions in Sec. Sec. 60.1 through 60.19 apply to you.
(b) The provisions of 40 CFR 1068.10 and 1068.11 apply for engine
manufacturers. For others, the general confidential business
information (CBI) provisions apply as described in 40 CFR part 2.
PART 80--REGULATION OF FUELS AND FUEL ADDITIVES
0
9. The authority citation for part 80 continues to read as follows:
Authority: 42 U.S.C. 7414, 7521, 7542, 7545, and 7601(a).
Subpart B [Removed and reserved]
0
10. Remove and reserve subpart B.
PART 85--CONTROL OF AIR POLLUTION FROM MOBILE SOURCES
0
11. The authority citation for part 85 continues to read as follows:
Authority: 42 U.S.C. 7401-7671q.
0
12. Amend Sec. 85.1501 by revising paragraph (a) to read as follows:
Sec. 85.1501 Applicability.
(a) Except where otherwise indicated, this subpart is applicable to
motor vehicles offered for importation or imported into the United
States for which the Administrator has promulgated regulations under 40
CFR part 86, subpart D or S, prescribing emission standards, but which
are not covered by certificates of conformity issued under section
206(a) of the Clean Air Act (i.e., which are nonconforming vehicles as
defined in Sec. 85.1502), as amended, and part 86 at the time of
conditional importation. Compliance with regulations under this subpart
shall not relieve any person or entity from compliance with other
applicable provisions of the Clean Air Act. This subpart no longer
applies for heavy-duty engines certified under 40 CFR part 86,
[[Page 4472]]
subpart A, or 40 CFR part 1036; references in this subpart to
``engines'' therefore apply only for replacement engines intended for
installation in motor vehicles that are subject to this subpart.
* * * * *
Sec. 85.1513 [Amended]
0
13. Amend Sec. 85.1513 by removing and reserving paragraph (e)(5).
0
14. Revise Sec. 85.1514 to read as follows:
Sec. 85.1514 Treatment of confidential information.
The provisions of 40 CFR 1068.10 and 1068.11 apply for information
you submit under this subpart.
0
15. Amend Sec. 85.1515 by revising paragraph (a)(2)(ii)(A) to read as
follows:
Sec. 85.1515 Emission standards and test procedures applicable to
imported nonconforming motor vehicles and motor vehicle engines.
(a) * * *
(2) * * *
(ii) * * *
(A) Exhaust and fuel economy tests. You must measure emissions over
the FTP driving cycle and the highway fuel economy driving cycle as
specified in 40 CFR 1066.801 to meet the fuel economy requirements in
40 CFR part 600 and demonstrate compliance with the exhaust emission
standards in 40 CFR part 86 (other than PM). Measure exhaust emissions
and fuel economy with the same test procedures used by the original
manufacturer to test the vehicle for certification. However, you must
use an electric dynamometer meeting the requirements of 40 CFR part
1066, subpart B, unless we approve a different dynamometer based on
excessive compliance costs. If you certify based on testing with a
different dynamometer, you must state in the application for
certification that all vehicles in the emission family will comply with
emission standards if tested on an electric dynamometer.
* * * * *
0
16. Amend Sec. 85.1701 by revising paragraphs (a)(1), (b), and (c) to
read as follows:
Sec. 85.1701 General applicability.
(a) * * *
(1) Beginning January 1, 2014, the exemption provisions of 40 CFR
part 1068, subpart C, apply instead of the provisions of this subpart
for heavy-duty motor vehicle engines and heavy-duty motor vehicles
regulated under 40 CFR part 86, subpart A, 40 CFR part 1036, or 40 CFR
part 1037, except that the nonroad competition exemption of 40 CFR
1068.235 and the nonroad hardship exemption provisions of 40 CFR
1068.245, 1068.250, and 1068.255 do not apply for motor vehicle
engines. Note that the provisions for emergency vehicle field
modifications in Sec. 85.1716 continue to apply for heavy-duty
engines.
* * * * *
(b) The provisions of 40 CFR 1068.10 and 1068.11 apply for
information you submit under this subpart.
(c) References to engine families and emission control systems in
this subpart or in 40 CFR part 1068 apply to durability groups and test
groups as applicable for manufacturers certifying vehicles under the
provisions of 40 CFR part 86, subpart S.
* * * * *
Sec. 85.1712 [Removed and Reserved]
0
17. Remove and reserve Sec. 85.1712.
0
18. Revise Sec. 85.1808 to read as follows:
Sec. 85.1808 Treatment of confidential information.
The provisions of 40 CFR 1068.10 and 1068.11 apply for information
you submit under this subpart.
0
19. Amend Sec. 85.1901 by revising paragraph (a) to read as follows:
Sec. 85.1901 Applicability.
(a) The requirements of this subpart shall be applicable to all
1972 and later model year motor vehicles and motor vehicle engines,
except that the provisions of 40 CFR 1068.501 apply instead for heavy-
duty motor vehicle engines and heavy-duty motor vehicles certified
under 40 CFR part 86, subpart A, or 40 CFR part 1036 or 1037 starting
January 1, 2018.
* * * * *
0
20. Revise Sec. 85.1909 to read as follows:
Sec. 85.1909 Treatment of confidential information.
The provisions of 40 CFR 1068.10 and 1068.11 apply for information
you submit under this subpart.
0
21. Revise the heading of subpart V to read as follows:
Subpart V--Warranty Regulations and Voluntary Aftermarket Part
Certification Program
0
22. Amend Sec. 85.2102 by revising paragraphs (a)(1), (2), (4) through
(6), (10), and (13) to read as follows:
Sec. 85.2102 Definitions.
(a) * * *
(1) Act means Part A of Title II of the Clean Air Act, 42 U.S.C.
7421 et seq.
(2) Office Director means the Director for the Office of
Transportation and Air Quality in the Office of Air and Radiation of
the Environmental Protection Agency or other authorized representative
of the Office Director.
* * * * *
(4) Emission performance warranty means that warranty given
pursuant to this subpart and 42 U.S.C. 7541(b).
(5) Emission warranty means a warranty given pursuant to this
subpart and 42 U.S.C. 7541(a) or (b).
(6) Model year means the manufacturer's annual production period as
described in subpart X of this part.
* * * * *
(10) Useful life means that period established pursuant to 42
U.S.C. 7521(d) and regulations promulgated thereunder.
* * * * *
(13) Written instructions for proper maintenance and use means
those maintenance and operation instructions specified in the owner's
manual as being necessary to assure compliance of a vehicle with
applicable emission standards for the useful life of the vehicle that
are:
(i) In accordance with the instructions specified for performance
on the manufacturer's prototype vehicle used in certification
(including those specified for vehicles used under special
circumstances); and
(ii) In compliance with the requirements of 40 CFR 86.1808; and
(iii) In compliance with any other EPA regulations governing
maintenance and use instructions.
* * * * *
0
23. Amend Sec. 85.2103 by revising paragraph (a)(3) to read as
follows:
Sec. 85.2103 Emission performance warranty.
(a) * * *
(3) Such nonconformity results or will result in the vehicle owner
having to bear any penalty or other sanction (including the denial of
the right to use the vehicle) under local, State or Federal law, then
the manufacturer shall remedy the nonconformity at no cost to the
owner; except that, if the vehicle has been in operation for more than
24 months or 24,000 miles, the manufacturer shall be required to remedy
only those nonconformities resulting from the failure of any of the
specified major emission control components listed in 42 U.S.C.
7541(i)(2) or components which have been designated by the
Administrator under 42 U.S.C. 7541(i)(2) to be specified major emission
control
[[Page 4473]]
components until the vehicle has been in operation for 8 years or
80,000 miles.
* * * * *
0
24. Amend Sec. 85.2104 by revising paragraphs (a) and (h) introductory
text to read as follows:
Sec. 85.2104 Owners' compliance with instructions for proper
maintenance and use.
(a) An emission warranty claim may be denied on the basis of
noncompliance by a vehicle owner with the written instructions for
proper maintenance and use.
* * * * *
(h) In no case may a manufacturer deny an emission warranty claim
on the basis of--
* * * * *
0
25. Amend Sec. 85.2106 by revising paragraphs (b) introductory text,
(c), (d) introductory text, (d)(2), and (g) to read as follows:
Sec. 85.2106 Warranty claim procedures.
* * * * *
(b) A claim under any emission warranty required by 42 U.S.C.
7541(a) or (b) may be submitted by bringing a vehicle to:
* * * * *
(c) To the extent required by any Federal or State law, whether
statutory or common law, a vehicle manufacturer shall be required to
provide a means for non-franchised repair facilities to perform
emission warranty repairs.
(d) The manufacturer of each vehicle to which the warranty is
applicable shall establish procedures as to the manner in which a claim
under the emission warranty is to be processed. The procedures shall--
* * * * *
(2) Require that if the facility at which the vehicle is initially
presented for repair is unable for any reason to honor the particular
claim, then, unless this requirement is waived in writing by the
vehicle owner, the repair facility shall forward the claim to an
individual or office authorized to make emission warranty
determinations for the manufacturer.
* * * * *
(g) The vehicle manufacturer shall incur all costs associated with
a determination that an emission warranty claim is valid.
0
26. Amend Sec. 85.2107 by revising paragraphs (a) and (b) to read as
follows:
Sec. 85.2107 Warranty remedy.
(a) The manufacturer's obligation under the emission warranties
provided under 42 U.S.C. 7541(a) and (b) shall be to make all
adjustments, repairs or replacements necessary to assure that the
vehicle complies with applicable emission standards of the U.S.
Environmental Protection Agency, that it will continue to comply for
the remainder of its useful life (if proper maintenance and operation
are continued), and that it will operate in a safe manner. The
manufacturer shall bear all costs incurred as a result of the above
obligation, except that after the first 24 months or 24,000 miles
(whichever first occurs) the manufacturer shall be responsible only
for:
(1) The adjustment, repair or replacement of any of the specified
major emission control components listed in 42 U.S.C. 7541(i)(2) or
components which have been designated by the administrator to be
specified major emission control components until the vehicle has been
in operation for 8 years or 80,000 miles; and
(2) All other components which must be adjusted, repaired or
replaced to enable a component adjusted, repaired, or replaced under
paragraph (a)(1) of this section to perform properly.
(b) Manufacturers shall be liable for the total cost of the remedy
for any vehicle validly presented for repair under an emission warranty
to any authorized service facility authorized by the vehicle
manufacturer. State or local limitations as to the extent of the
penalty or sanction imposed upon an owner of a failed vehicle shall
have no bearing on this liability.
* * * * *
0
27. Amend Sec. 85.2109 by revising paragraphs (a) introductory text
and (a)(6) to read as follows:
Sec. 85.2109 Inclusion of warranty provisions in owners' manuals and
warranty booklets.
(a) A manufacturer shall furnish with each new motor vehicle, a
full explanation of the emission warranties required by 42 U.S.C.
7541(a) and (b), including at a minimum the following information:
* * * * *
(6) An explanation that an owner may obtain further information
concerning the emission warranties or that an owner may report
violations of the terms of the emission warranties provided under 42
U.S.C. 7541(a) and (b) by contacting the Director, Compliance Division,
Environmental Protection Agency, 2000 Traverwood Dr, Ann Arbor, MI
48105 (Attention: Warranty) or email to: [email protected].
* * * * *
0
28. Amend Sec. 85.2111 by revising the introductory text and
paragraphs (b) introductory text, (c), and (d) to read as follows:
Sec. 85.2111 Warranty enforcement.
The following acts are prohibited and may subject a manufacturer to
a civil penalty as described in paragraph (d) of this section:
* * * * *
(b) Failing or refusing to comply with the terms and conditions of
the emission warranties provided under 42 U.S.C. 7541(a) and (b) with
respect to any vehicle to which this subpart applies. Acts constituting
such a failure or refusal shall include, but are not limited to, the
following:
* * * * *
(c) To provide directly or indirectly in any communication to the
ultimate purchaser or any subsequent purchaser that emission warranty
coverage is conditioned upon the use of any name brand component, or
system or upon service (other than a component or service provided
without charge under the terms of the purchase agreement), unless the
communication is made pursuant to a written waiver by the Office
Director.
(d) The maximum penalty value is $37,500 for each offense that
occurs after November 2, 2015. Maximum penalty limits may be adjusted
based on the Consumer Price Index as described at 40 CFR part 19.
* * * * *
0
29. Revise Sec. 85.2123 to read as follows:
Sec. 85.2123 Treatment of confidential information.
The provisions of 40 CFR 1068.10 and 1068.11 apply for information
you submit under this subpart.
0
30. Revise the heading for subpart W to read as follows:
Subpart W--Emission Control System Performance Warranty Tests
PART 86--CONTROL OF EMISSIONS FROM NEW AND IN-USE HIGHWAY VEHICLES
AND ENGINES
0
31. The authority citation for part 86 continues to read as follows:
Authority: 42 U.S.C. 7401-7671q.
0
32. Amend Sec. 86.007-11 by revising paragraphs (f) and (g)
introductory text to read as follows:
Sec. 86.007-11 Emission standards and supplemental requirements for
2007 and later model year diesel heavy-duty engines and vehicles.
* * * * *
[[Page 4474]]
(f) Model year 2007 and later diesel-fueled heavy-duty engines and
vehicles for sale in Guam, American Samoa, or the Commonwealth of the
Northern Mariana Islands may be subject to alternative standards under
40 CFR 1036.655.
(g) Model years 2018 through 2026 engines at or above 56 kW that
will be installed in specialty vehicles as allowed by 40 CFR 1037.605
may meet alternate emission standards as follows:
* * * * *
0
33. Amend Sec. 86.008-10 by revising paragraph (g) introductory text
to read as follows:
Sec. 86.008-10 Emission standards for 2008 and later model year Otto-
cycle heavy-duty engines and vehicles.
* * * * *
(g) Model years 2018 through 2026 engines that will be installed in
specialty vehicles as allowed by 40 CFR 1037.605 may meet alternate
emission standards as follows:
* * * * *
0
34. Amend Sec. 86.010-18 by:
0
a. Revising paragraph (a) introductory text.
0
b. Removing and reserving paragraph (o)
The revision reads as follows:
Sec. 86.010-18 On-board Diagnostics for engines used in applications
greater than 14,000 pounds GVWR.
(a) General. Heavy-duty engines intended for use in a heavy-duty
vehicle weighing more than 14,000 pounds GVWR must be equipped with an
on-board diagnostic (OBD) system capable of monitoring all emission-
related engine systems or components during the life of the engine. The
OBD requirements of 40 CFR 1036.110 apply starting in model year 2027.
In earlier model years, manufacturers may meet the requirements of this
section or the requirements of 40 CFR 1036.110. Note that 40 CFR
1036.150(v) allows for an alternative communication protocol before
model year 2027. The OBD system is required to detect all malfunctions
specified in paragraphs (g), (h), and (i) of this section even though
the OBD system is not required to use a unique monitor to detect each
of those malfunctions.
* * * * *
0
35. Amend Sec. 86.016-1 by:
0
a. Revising paragraphs (a) introductory text, (d) introductory text,
and (d)(4).
0
b. Adding and reserving paragraph (i) adding paragraph (j).
The revisions and additions read as follows:
Sec. 86.016-1 General applicability.
(a) Applicability. The provisions of this subpart apply for certain
types of new heavy-duty engines and vehicles as described in this
section. As described in paragraph (j) of this section, most of this
subpart no longer applies starting with model year 2027. Note that this
subpart does not apply for light-duty vehicles, light-duty trucks,
medium-duty passenger vehicles, or vehicles at or below 14,000 pounds
GVWR that have no propulsion engine, such as electric vehicles; see
subpart S of this part for requirements that apply for those vehicles.
In some cases, manufacturers of heavy-duty engines and vehicles can
choose to meet the requirements of this subpart or the requirements of
subpart S of this part; those provisions are therefore considered
optional, but only to the extent that manufacturers comply with the
other set of requirements. In cases where a provision applies only for
a certain vehicle group based on its model year, vehicle class, motor
fuel, engine type, or other distinguishing characteristics, the limited
applicability is cited in the appropriate section. The provisions of
this subpart apply for certain heavy-duty engines and vehicles as
follows:
* * * * *
(d) Non-petroleum fueled vehicles. Standards and requirements apply
to model year 2016 and later non-petroleum fueled motor vehicles as
follows:
* * * * *
(4) The standards and requirements of 40 CFR part 1037 apply for
vehicles above 14,000 pounds GVWR that have no propulsion engine, such
as electric vehicles. Electric heavy-duty vehicles may not generate PM
emission credits. Electric heavy-duty vehicles may not generate
NOX emission credits except as allowed under 40 CFR part
1037.
* * * * *
(j) Transition to 40 CFR parts 1036 and 1037. Except for Sec.
86.010-38(j), this subpart no longer applies starting with model year
2027. Individual provisions in 40 CFR parts 1036 and 1037 apply instead
of the provisions of this subpart before model year 2027 as specified
in this subpart and 40 CFR parts 1036 and 1037.
0
36. Amend Sec. 86.090-5 by adding paragraph (b)(4) to read as follows.
Sec. 86.090-5 General standards; increase in emissions; unsafe
conditions.
* * * * *
(b) * * *
(4) Manufacturers of engines equipped with vanadium-based SCR
catalysts must design the engine and its emission controls to prevent
vanadium sublimation and protect the catalyst from high temperatures as
described in 40 CFR 1036.115(g)(2).
0
37. Amend Sec. 86.117-96 by revising paragraphs (d)(1) to read as
follows.
Sec. 86.117-96 Evaporative emission enclosure calibrations.
* * * * *
(d) * * *
(1) The calculation of net methanol and hydrocarbon mass change is
used to determine enclosure background and leak rate. It is also used
to check the enclosure volume measurements. The methanol mass change is
calculated from the initial and final methanol samples, the net
withdrawn methanol (in the case of diurnal emission testing with fixed-
volume enclosures), and initial and final temperature according to the
following equation:
[GRAPHIC] [TIFF OMITTED] TR24JA23.004
Where:
MCH3OH = Methanol mass change, [mu]g.
Vn = Enclosure volume, in ft\3\, as measured in paragraph
(b)(1) of this section.
TE = Temperature of sample withdrawn, R.
f = Final sample.
CMS = GC concentration of test sample.
1 = First impinger.
AV = Volume of absorbing reagent in impinger (ml).
2 = Second impinger.
[[Page 4475]]
VE = Volume of sample withdrawn, ft3. Sample
volumes must be corrected for differences in temperature to be
consistent with determination of Vn, prior to being used
in the equation.
TSHED = Temperature of SHED, R.
i = Initial sample.
MCH3OH,out = mass of methanol exiting the enclosure, in
the case of fixed volume enclosures for diurnal emission testing,
[mu]g.
MCH3OH,in = mass of methanol exiting the enclosure, in
the case of fixed volume enclosures for diurnal emission testing,
[mu]g.
* * * * *
0
38. Amend Sec. 86.137-94 by revising paragraph (b)(24) to read as
follows.
Sec. 86.137-94 Dynamometer test run, gaseous and particulate
emissions.
* * * * *
(b) * * *
(24) This completes the test sequence for vehicles that do not need
testing for evaporative emissions. Continue testing for evaporative
emissions as follows:
(i) For the three-day diurnal test sequence, proceed according to
Sec. 86.134.
(ii) For the two-day diurnal test sequence, proceed according to
Sec. 86.138-96(k). The following additional provisions apply for
heavy-duty vehicles:
(A) For vehicles with a nominal fuel tank capacity at or above 50
gallons, operate the vehicle over a second full FTP cycle before
measuring evaporative emissions; exhaust emission measurement is not
required for the additional FTP cycle.
(B) [Reserved]
0
39. Amend Sec. 86.143-96 by revising paragraph (b)(1)(i) to read as
follows.
Sec. 86.143-96 Calculations; evaporative emissions.
* * * * *
(b) * * *
(1) * * *
(i) Methanol emissions:
[GRAPHIC] [TIFF OMITTED] TR24JA23.005
Where:
MCH3OH = Methanol mass change, [mu]g.
Vn = Net enclosure volume, ft3, as determined
by subtracting 50 ft3 (volume of vehicle with trunk and
windows open) from the enclosure volume. A manufacturer may use the
measured volume of the vehicle (instead of the nominal 50
ft3) with advance approval by the Administrator:
Provided, the measured volume is determined and used for all
vehicles tested by that manufacturer.
TE = Temperature of sample withdrawn, R.
f = Final sample.
CMS = GC concentration of sample, [mu]g/ml.
1 = First impinger.
AV = Volume of absorbing reagent in impinger.
2 = Second impinger.
VE = Volume of sample withdrawn, ft3. Sample
volumes must be corrected for differences in temperature to be
consistent with determination of Vn, prior to being used
in the equation.
TSHED = Temperature of SHED, R.
i = Initial sample.
MCH3OH,out = mass of methanol exiting the enclosure, in
the case of fixed-volume enclosures for diurnal emission testing,
[mu]g.
MCH3OH,in = mass of methanol entering the enclosure, in
the case of fixed-volume enclosures for diurnal emission testing,
[mu]g.
* * * * *
0
40. Amend Sec. 86.154-98 by revising paragraph (e)(9) to read as
follows.
Sec. 86.154-98 Measurement procedure; refueling test.
* * * * *
(e) * * *
(9) For vehicles equipped with more than one fuel tank, use good
engineering judgment to apply the procedures described in this section
for each fuel tank.
0
41. Add Sec. 86.450 to subpart E to read as follows:
Sec. 86.450 Treatment of confidential information.
The provisions of 40 CFR 1068.10 and 1068.11 apply for information
you submit under this subpart.
Subpart I [Removed and Reserved]
0
42. Subpart I, consisting of Sec. Sec. 86.1101-87 through 86.1116-87,
is removed and reserved.
0
43. Add Sec. 86.1117 to subpart L to read as follows:
Sec. 86.1117 Labeling.
(a) Light-duty trucks and heavy-duty vehicles and engines for which
nonconformance penalties are to be paid in accordance with Sec.
86.1113-87(b) must have information printed on the emission control
information label or a supplemental label as follows.
(1) The manufacturer must begin labeling production engines or
vehicles within 10 days after the completion of the PCA.
(2) This statement shall read: ``The manufacturer of this [engine
or vehicle, as applicable] will pay a nonconformance penalty to be
allowed to introduce it into U.S. commerce at an emission level higher
than the applicable emission standard. The [compliance level or
alternative emission standard] for this engine/vehicle is [insert the
applicable pollutant and compliance level calculated in accordance with
Sec. 86.1112-87(a)].''
(3) If a manufacturer introduces an engine or vehicle into U.S.
commerce prior to the compliance level determination of Sec. 86.1112-
87(a), it must provide the engine or vehicle owner with a label as
described in paragraph (a)(2) of this section to be affixed in a
location in proximity to the emission control information label within
30 days of the completion of the PCA.
(b) The Administrator may approve in advance other label content
and formats, provided the alternative label contains information
consistent with this section.
0
44. Revise Sec. 86.1301 to read as follows:
Sec. 86.1301 Scope; applicability.
(a) This subpart specifies gaseous emission test procedures for
Otto-cycle and diesel heavy-duty engines, and particulate emission test
procedures for diesel heavy-duty engines.
(b) You may optionally demonstrate compliance with the emission
standards of this part by testing hybrid engines and hybrid powertrains
using the test procedures in 40 CFR part 1036, rather than testing the
engine alone. If you choose this option, you may meet the supplemental
emission test (SET) requirements by using the SET duty cycle specified
in either Sec. 86.1362 or 40 CFR 1036.510. Except as specified,
provisions of this subpart and subpart A of this part that reference
engines apply equally to hybrid engines and hybrid powertrains.
[[Page 4476]]
(c) The abbreviations and acronyms from subpart A of this part
apply to this subpart.
Sec. Sec. 86.1302-84, 86.1303-84, and 86.1304 [Removed]
0
45. Remove Sec. Sec. 86.1302-84, 86.1303-84, and 86.1304.
0
46. Amend Sec. 86.1362 by revising paragraph (b) to read as follows:
Sec. 86.1362 Steady-state testing with a ramped-modal cycle.
* * * * *
(b) Measure emissions by testing the engine on a dynamometer with
the following ramped-modal duty cycle to determine whether it meets the
applicable steady-state emission standards in this part and 40 CFR part
1036:
BILLING CODE 6560-50-P
[[Page 4477]]
[GRAPHIC] [TIFF OMITTED] TR24JA23.006
[[Page 4478]]
BILLING CODE 6560-50-C
0
47. Amend Sec. 86.1372 by revising paragraph (a) introductory text to
read as follows:
Sec. 86.1372 Measuring smoke emissions within the NTE zone.
* * * * *
(a) For steady-state or transient smoke testing using full-flow
opacimeters, use equipment meeting the requirements of 40 CFR part
1065, subpart L.
* * * * *
0
48. Amend Sec. 86.1801-12 by revising paragraphs (a) introductory
text, (a)(2)(iii), (a)(3) introductory text, (a)(3)(iii) and (iv), (b),
and (g) to read as follows:
Sec. 86.1801-12 Applicability.
(a) Applicability. The provisions of this subpart apply to certain
types of new vehicles as described in this paragraph (a). Where the
provisions apply for a type of vehicle, they apply for vehicles powered
by any fuel, unless otherwise specified. In cases where a provision
applies only to a certain vehicle group based on its model year,
vehicle class, motor fuel, engine type, or other distinguishing
characteristics, the limited applicability is cited in the appropriate
section. Testing references in this subpart generally apply to Tier 2
and older vehicles, while testing references to 40 CFR part 1066
generally apply to Tier 3 and newer vehicles; see Sec. 86.101 for
detailed provisions related to this transition. The provisions of this
subpart apply to certain vehicles as follows:
* * * * *
(2) * * *
(iii) The provisions of this subpart are optional for diesel-fueled
Class 3 heavy-duty vehicles in a given model year if those vehicles are
equipped with engines certified to the appropriate standards in Sec.
86.007-11 or 40 CFR 1036.104 for which less than half of the engine
family's sales for the model year in the United States are for complete
Class 3 heavy-duty vehicles. This includes engines sold to all vehicle
manufacturers. If you are the original manufacturer of the engine and
the vehicle, base this showing on your sales information. If you
manufacture the vehicle but are not the original manufacturer of the
engine, you must use your best estimate of the original manufacturer's
sales information.
(3) The provisions of this subpart generally do not apply to
incomplete heavy-duty vehicles of any size, or to complete vehicles
above 14,000 pounds GVWR (see Sec. 86.016-1 and 40 CFR parts 1036 and
1037). However, this subpart applies to such vehicles in the following
cases:
* * * * *
(iii) The evaporative emission standards apply for incomplete
heavy-duty vehicles at or below 14,000 pounds GVWR.
(iv) Evaporative and refueling emission standards apply for
complete and incomplete heavy-duty vehicles above 14,000 pounds GVWR as
specified in 40 CFR 1037.103.
* * * * *
(b) Relationship to 40 CFR parts 1036 and 1037. If any heavy-duty
vehicle is not subject to standards and certification requirements
under this subpart, the vehicle and its installed engine are instead
subject to standards and certification requirements under 40 CFR parts
1036 and 1037, as applicable. If you optionally certify engines or
vehicles to standards under 40 CFR part 1036 or 40 CFR part 1037,
respectively, those engines or vehicles are subject to all the
regulatory requirements in 40 CFR parts 1036 and 1037 as if they were
mandatory. Note that heavy-duty engines subject to greenhouse gas
standards under 40 CFR part 1036 before model year 2027 are also
subject to standards and certification requirements under 40 CFR part
86, subpart A.
* * * * *
(g) Complete and incomplete vehicles. Several provisions in this
subpart, including the applicability provisions described in this
section, are different for complete and incomplete vehicles. We
differentiate these vehicle types as described in 40 CFR 1037.801.
* * * * *
0
49. Amend Sec. 86.1806-17 by adding paragraphs (a)(9) and (b)(4) to
read as follows:
Sec. 86.1806-17 Onboard diagnostics.
* * * * *
(a) * * *
(9) Apply thresholds as specified in 40 CFR 1036.110(b)(5) for
engines certified to emission standards under 40 CFR part 1036.
(b) * * *
(4) For vehicles with installed compression-ignition engines that
are subject to standards and related requirements under 40 CFR 1036.104
and 1036.111, you must comply with the following additional
requirements:
(i) Make parameters related to engine derating and other
inducements available for reading with a generic scan tool as specified
in 40 CFR 110(b)(9)(vi).
(ii) Design your vehicles to display information 1036.related to
engine derating and other inducements in the cab as specified in 40 CFR
1036.110(c)(1).
* * * * *
0
50. Amend Sec. 86.1810-17 by adding paragraphs (j) and (k) to read as
follows:
Sec. 86.1810-17 General requirements.
* * * * *
(j) Small-volume manufacturers that modify a vehicle already
certified by a different company may recertify that vehicle under this
subpart S based on the vehicle supplier's compliance with fleet average
standards for criteria exhaust emissions, evaporative emissions, and
greenhouse gas emissions as follows:
(1) The recertifying manufacturer must certify the vehicle at bin
levels and family emission limits that are the same as or more
stringent than the corresponding bin levels and family emission limits
for the vehicle supplier.
(2) The recertifying manufacturer must meet all the standards and
requirements described in this subpart S, except for the fleet average
standards for criteria exhaust emissions, evaporative emissions, and
greenhouse gas emissions.
(3) The vehicle supplier must send the small-volume manufacturer a
written statement accepting responsibility to include the subject
vehicles in the vehicle supplier's exhaust and evaporative fleet
average calculations in Sec. Sec. 86.1860-17, 86.1864-10, and 86.1865-
12.
(4) The small-volume manufacturer must describe in the application
for certification how the two companies are working together to
demonstrate compliance for the subject vehicles. The application must
include the statement from the vehicle supplier described in paragraph
(j)(3) of this section.
(5) The vehicle supplier must include a statement that the vehicle
supplier is including the small volume manufacturer's sales volume and
emissions levels in the vehicle supplier's fleet average reports under
Sec. Sec. 86.1860-17, 86.1864-10, and 86.1865-12.
(k) Gasoline-fueled vehicles must have a restriction in the tank
filler inlet that allows inserting nozzles meeting the specifications
of 40 CFR 1090.1550(a), but not nozzles with an outside diameter
greater than 2.3 centimeters.
0
51. Amend Sec. 86.1813-17 by revising paragraphs (a)(2)(iii) and (b)
to read as follows:
Sec. 86.1813-17 Evaporative and refueling emission standards.
* * * * *
(a) * * *
[[Page 4479]]
(2) * * *
(iii) Hydrocarbon emissions must not exceed 0.020 g for LDV and LDT
and 0.030 g for HDV when tested using the Bleed Emission Test Procedure
adopted by the California Air Resources Board as part of the LEV III
program. This procedure quantifies diurnal emissions using the two-
diurnal test sequence without measuring hot soak emissions. For heavy-
duty vehicles with a nominal fuel tank capacity at or above 50 gallons,
operate the vehicle over a second full FTP cycle before measuring
diurnal emissions. The standards in this paragraph (a)(2)(iii) do not
apply for testing at high-altitude conditions. For vehicles with non-
integrated refueling canisters, the bleed emission test and standard do
not apply to the refueling canister. You may perform the Bleed Emission
Test Procedure using the analogous test temperatures and the E10 test
fuel specified in subpart B of this part.
* * * * *
(b) Refueling emissions. Light-duty vehicles, light-duty trucks,
and heavy-duty vehicles must meet the refueling emission standards in
this paragraph (b) as follows when measured over the procedure
specified in Sec. 86.150:
(1) The following implementation dates apply for incomplete
vehicles:
(i) Refueling standards apply starting with model year 2027 for
incomplete vehicles certified under 40 CFR part 1037, unless the
manufacturer complies with the alternate phase-in specified in
paragraph (b)(1)(iii) of this section. If you do not meet the
alternative phase-in requirement for model year 2026, you must certify
all your incomplete heavy-duty vehicles above 14,000 pounds GVWR to the
refueling standard in model year 2027.
(ii) Refueling standards are optional for incomplete heavy-duty
vehicles at or below 14,000 pounds GVWR, unless the manufacturer uses
the alternate phase-in specified in paragraph (b)(1)(iii) of this
section to meet standards together for heavy-duty vehicles above and
below 14,000 pounds GVWR.
(iii) Manufacturers may comply with an alternate phase-in of the
refueling standard for incomplete heavy-duty vehicles as described in
this paragraph (b)(1)(iii). Manufacturers must meet the refueling
standard during the phase-in based on their projected nationwide
production volume of all incomplete heavy-duty vehicles subject to
standards under this subpart and under 40 CFR part 1037 as described in
Table 4 of this section. Keep records as needed to show that you meet
phase-in requirements.
Table 4 of Sec. 86.1813-17--Alternative Phase-In Schedule for
Refueling Emission Standards for Incomplete Heavy-Duty Vehicles
------------------------------------------------------------------------
Minimum
percentage of
vehicles
Model year subject to the
refueling
standard
------------------------------------------------------------------------
2026.................................................... 40
2027.................................................... 40
2028.................................................... 80
2029.................................................... 80
2030.................................................... 100
------------------------------------------------------------------------
(2) The following refueling standards apply:
(i) 0.20 g THCE per gallon of fuel dispensed for vehicles using
volatile liquid fuels. This standard also applies for diesel-fueled
LDV.
(ii) 0.15 g THC per gallon of fuel dispensed for liquefied
petroleum gas-fueled vehicles and natural gas-fueled vehicles.
* * * * *
Sec. 86.1819 [Removed]
0
52. Remove Sec. 86.1819.
0
53. Amend Sec. 86.1819-14 by revising paragraph (d)(12)(i) to read as
follows:
Sec. 86.1819-14 Greenhouse gas emission standards for heavy-duty
vehicles.
* * * * *
(d) * * *
(12) * * *
(i) Configuration means a subclassification within a test group
based on engine code, transmission type and gear ratios, final drive
ratio, and other parameters we designate. Engine code means the
combination of both ``engine code'' and ``basic engine'' as defined for
light-duty vehicles in 40 CFR 600.002.
* * * * *
0
54. Amend Sec. 86.1821-01 by revising paragraph (a) and adding
paragraph (g) to read as follows:
Sec. 86.1821-01 Evaporative/refueling family determination.
(a) The gasoline-, ethanol-, metha- nol-, liquefied petroleum gas-,
and natural gas-fueled vehicles described in a certification
application will be divided into groupings expected to have similar
evaporative and/or refueling emission characteristics (as applicable)
throughout their useful life. Each group of vehicles with similar
evaporative and/or refueling emission characteristics shall be defined
as a separate evaporative/refueling family. Manufacturers shall use
good engineering judgment to determine evaporative/refueling families.
This section applies for all sizes and types of vehicles that are
subject to evaporative or refueling standards, including those subject
to standards under 40 CFR 1037.103.
* * * * *
(g) Determine evaporative/refueling families separately for
vehicles subject to standards under 40 CFR 1037.103 based on the
criteria in paragraph (b) of this section, even for vehicles you
certify based on engineering analysis under 40 CFR 1037.103(c). In
addition, if you certify such vehicles based on testing, include only
those vehicle models in the family that are properly represented by
that testing, as described in Sec. 86.1828.
0
55. Amend Sec. 86.1823-08 by:
0
a. Revising paragraph (c)(1)(iv)(A).
0
b. Adding paragraph (m) introductory text.
0
c. Revising paragraph (m)(1).
The addition and revisions read as follows:
Sec. 86.1823-08 Durability demonstration procedures for exhaust
emissions.
* * * * *
(c) * * *
(1) * * *
(iv) * * *
(A) The simulated test weight will be the equivalent test weight
specified in Sec. 86.129 using a weight basis of the loaded vehicle
weight for light-duty vehicles and light light-duty trucks, and ALVW
for all other vehicles.
* * * * *
(m) Durability demonstration procedures for vehicles subject to the
greenhouse gas exhaust emission standards specified in Sec. 86.1818.
Determine a deterioration factor for each exhaust constituent as
described in this paragraph (m) and in 40 CFR 600.113-12(h) through (m)
to calculate the composite CREE DF value.
(1) CO2. (i) Unless otherwise specified under paragraph
(m)(1)(ii) or (iii) of this section, manufacturers may use a
multiplicative CO2 deterioration factor of one or an
additive deterioration factor of zero to determine full useful life
emissions for the FTP and HFET tests.
(ii) Based on an analysis of industry-wide data, EPA may
periodically establish and/or update the deterioration factor for
CO2 emissions, including air conditioning and other credit-
related emissions. Deterioration factors established and/or updated
under this paragraph (m)(1)(ii) will provide adequate lead time for
manufacturers to plan for the change.
(iii) For plug-in hybrid electric vehicles and any other vehicle
model
[[Page 4480]]
the manufacturer determines will experience increased CO2
emissions over the vehicle's useful life, consistent with good
engineering judgment, manufacturers must either install aged batteries
and other relevant components on test vehicles as provided in paragraph
(f)(2) of this section, determine a deterioration factor based on
testing, or provide an engineering analysis that the vehicle is
designed such that CO2 emissions will not increase over the
vehicle's useful life. Manufacturers may test using the whole-vehicle
mileage accumulation procedures in Sec. 86.1823-08 (c) or (d)(1), or
manufacturers may request prior EPA approval for an alternative
durability procedure based on good engineering judgment. For the
testing option, each FTP test performed on the durability data vehicle
selected under Sec. 86.1822 must also be accompanied by an HFET test,
and combined FTP/HFET CO2 results determined by averaging
the city (FTP) and highway (HFET) CO2 values, weighted 0.55 and 0.45
respectively. The deterioration factor will be determined for this
combined CO2 value. Calculated multiplicative deterioration
factors that are less than one shall be set to equal one, and
calculated additive deterioration factors that are less than zero shall
be set to zero.
* * * * *
0
56. Amend Sec. 86.1843-01 by revising paragraph (f)(2) and adding
paragraph (i) to read as follows:
Sec. 86.1843-01 General information requirements.
* * * * *
(f) * * *
(2) The manufacturer must submit a final update to Part 1 and Part
2 of the Application by May 1 following the end of the model year to
incorporate any applicable running changes or corrections which
occurred between January 1 of the applicable model year and the end of
the model year. A manufacturer may request an extension for submitting
the final update. The request must clearly indicate the circumstances
necessitating the extension.
* * * * *
(i) Confidential information. The provisions of 40 CFR 1068.10 and
1068.11 apply for information you submit under this subpart.
0
57. Amend Sec. 86.1869-12 by revising paragraph (d)(2)(i) to read as
follows:
Sec. 86.1869-12 CO2 credits for off-cycle CO2 reducing technologies.
* * * * *
(d) * * *
(2) * * *
(i) The Administrator will publish a notice of availability in the
Federal Register notifying the public of a manufacturer's proposed
alternative off-cycle credit calculation methodology. The notice will
include details regarding the proposed methodology but will not include
any Confidential Business Information (see 40 CFR 1068.10 and 1068.11).
The notice will include instructions on how to comment on the
methodology. The Administrator will take public comments into
consideration in the final determination and will notify the public of
the final determination. Credits may not be accrued using an approved
methodology until the first model year for which the Administrator has
issued a final approval.
* * * * *
PART 600--FUEL ECONOMY AND GREENHOUSE GAS EXHAUST EMISSIONS OF
MOTOR VEHICLES
0
58. The authority citation for part 600 continues to read as follows:
Authority: 49 U.S.C. 32901--23919q, Pub. L. 109-58.
0
59. Amend Sec. 600.001 by removing the paragraph heading from
paragraph (e) and adding paragraph (f) to read as follows:
Sec. 600.001 General applicability.
* * * * *
(f) Unless we specify otherwise, send all reports and requests for
approval to the Designated Compliance Officer (see Sec. 600.002).
0
60. Amend Sec. 600.002 by adding a definition of ``Designated
Compliance Officer'' in alphabetical order and revising the definitions
of ``Engine code'', ``SC03'', and ``US06'' to read as follows:
Sec. 600.002 Definitions.
* * * * *
Designated Compliance Officer means the Director, Light-Duty
Vehicle Center, U.S. Environmental Protection Agency, 2000 Traverwood
Drive, Ann Arbor, MI 48105; [email protected]; www.epa.gov/ve-certification.
* * * * *
Engine code means one of the following:
(1) For LDV, LDT, and MDPV, engine code means a unique combination,
within a test group (as defined in Sec. 86.1803 of this chapter), of
displacement, fuel injection (or carburetion or other fuel delivery
system), calibration, distributor calibration, choke calibration,
auxiliary emission control devices, and other engine and emission
control system components specified by the Administrator. For electric
vehicles, engine code means a unique combination of manufacturer,
electric traction motor, motor configuration, motor controller, and
energy storage device.
(2) For HDV, engine code has the meaning given in Sec. 86.1819-
14(d)(12) of this chapter.
* * * * *
SC03 means the test procedure specified in 40 CFR 1066.801(c)(2).
* * * * *
US06 means the test procedure as described in 40 CFR
1066.801(c)(2).
* * * * *
0
61. Amend Sec. 600.011 by:
0
a. Adding introductory text;
0
b. Removing paragraph (a);
0
c. Redesignating paragraph (b) as new paragraph (a);
0
d. Adding a new paragraph (b);
0
e. Revising paragraph (c)(2); and
0
f. Removing paragraph (d).
The additions and revisions read as follows:
Sec. 600.011 Incorporation by reference.
Certain material is incorporated by reference into this part with
the approval of the Director of the Federal Register under 5 U.S.C.
552(a) and 1 CFR part 51. To enforce any edition other than that
specified in this section, EPA must publish a document in the Federal
Register and the material must be available to the public. All approved
incorporation by reference (IBR) material is available for inspection
at EPA and at the National Archives and Records Administration (NARA).
Contact EPA at: U.S. EPA, Air and Radiation Docket Center, WJC West
Building, Room 3334, 1301 Constitution Ave. NW, Washington, DC 20004;
www.epa.gov/dockets; (202) 202-1744. For information on inspecting this
material at NARA, visit www.archives.gov/federal-register/cfr/ibr-locations.html or email [email protected]. The material may be
obtained from the following sources:
* * * * *
(b) International Organization for Standardization, Case Postale
56, CH-1211 Geneva 20, Switzerland; (41) 22749 0111; [email protected];
or www.iso.org.
(1) ISO/IEC 18004:2006(E), Information technology--Automatic
identification and data capture techniques--QR Code 2005 bar code
symbology specification, Second
[[Page 4481]]
Edition, September 1, 2006, IBR approved for Sec. 600.302-12(b).
(2) [Reserved]
(c) * * *
(2) SAE J1634 JUL2017, Battery Electric Vehicle Energy Consumption
and Range Test Procedure, Revised July 2017; IBR approved for
Sec. Sec. 600.116-12(a); 600.210-12(d); 600.311-12(j) and (k).
* * * * *
Subpart B [Amended]
Sec. Sec. 600.106-08, 600.108-08, 600.109-08, and 600.110-
08 [Removed]
0
62. Remove Sec. Sec. 600.106-08, 600.108-08, 600.109-08, and 600.110-
08.
0
63. Amend Sec. 600.111-08 by revising the introductory text to read as
follows:
Sec. 600.111-08 Test procedures.
This section describes test procedures for the FTP, highway fuel
economy test (HFET), US06, SC03, and the cold temperature FTP tests.
See 40 CFR 1066.801(c) for an overview of these procedures. Perform
testing according to test procedures and other requirements contained
in this part 600 and in 40 CFR part 1066. This testing includes
specifications and procedures for equipment, calibrations, and exhaust
sampling. Manufacturers may use data collected according to previously
published test procedures for model years through 2021. In addition, we
may approve the use of previously published test procedures for later
model years as an alternative procedure under 40 CFR 1066.10(c).
Manufacturers must comply with regulatory requirements during the
transition as described in 40 CFR 86.101 and 86.201.
* * * * *
Sec. 600.112-08 [Removed]
0
64. Remove Sec. 600.112-08.
0
65. Amend Sec. 600.113-12 by revising paragraphs (a)(1), (b) through
(d), and (e)(1) to read as follows:
Sec. 600.113-12 Fuel economy, CO2 emissions, and carbon-
related exhaust emission calculations for FTP, HFET, US06, SC03 and
cold temperature FTP tests.
* * * * *
(a) * * *
(1) Calculate the weighted grams/mile values for the FTP test for
CO2, HC, and CO, and where applicable, CH3OH,
C2H5OH, C2H4O, HCHO, NMHC,
N2O, and CH4 as specified in 40 CFR 1066.605.
Measure and record the test fuel's properties as specified in paragraph
(f) of this section.
* * * * *
(b) Calculate the HFET fuel economy as follows:
(1) Calculate the mass values for the highway fuel economy test for
HC, CO, and CO2, and where applicable, CH3OH,
C2H5OH, C2H4O, HCHO, NMHC,
N2O, and CH4 as specified in 40 CFR 1066.605.
Measure and record the test fuel's properties as specified in paragraph
(f) of this section.
(2) Calculate the grams/mile values for the highway fuel economy
test for HC, CO, and CO2, and where applicable
CH3OH, C2H5OH,
C2H4O, HCHO, NMHC, N2O, and
CH4 by dividing the mass values obtained in paragraph (b)(1)
of this section, by the actual driving distance, measured in miles, as
specified in 40 CFR 1066.840.
(c) Calculate the cold temperature FTP fuel economy as follows:
(1) Calculate the weighted grams/mile values for the cold
temperature FTP test for HC, CO, and CO2, and where
applicable, CH3OH, C2H5OH,
C2H4O, HCHO, NMHC, N2O, and
CH4 as specified in 40 CFR 1066.605.
(2) Calculate separately the grams/mile values for the cold
transient phase, stabilized phase and hot transient phase of the cold
temperature FTP test as specified in 40 CFR 1066.605.
(3) Measure and record the test fuel's properties as specified in
paragraph (f) of this section.
(d) Calculate the US06 fuel economy as follows:
(1) Calculate the total grams/mile values for the US06 test for HC,
CO, and CO2, and where applicable, CH3OH,
C2H5OH, C2H4O, HCHO, NMHC,
N2O, and CH4 as specified in 40 CFR 1066.605.
(2) Calculate separately the grams/mile values for HC, CO, and
CO2, and where applicable, CH3OH,
C2H5OH, C2H4O, HCHO, NMHC,
N2O, and CH4, for both the US06 City phase and
the US06 Highway phase of the US06 test as specified in 40 CFR 1066.605
and 1066.831. In lieu of directly measuring the emissions of the
separate city and highway phases of the US06 test according to the
provisions of 40 CFR 1066.831, the manufacturer may optionally, with
the advance approval of the Administrator and using good engineering
judgment, analytically determine the grams/mile values for the city and
highway phases of the US06 test. To analytically determine US06 City
and US06 Highway phase emission results, the manufacturer shall
multiply the US06 total grams/mile values determined in paragraph
(d)(1) of this section by the estimated proportion of fuel use for the
city and highway phases relative to the total US06 fuel use. The
manufacturer may estimate the proportion of fuel use for the US06 City
and US06 Highway phases by using modal CO2, HC, and CO
emissions data, or by using appropriate OBD data (e.g., fuel flow rate
in grams of fuel per second), or another method approved by the
Administrator.
(3) Measure and record the test fuel's properties as specified in
paragraph (f) of this section.
(e) * * *
(1) Calculate the grams/mile values for the SC03 test for HC, CO,
and CO2, and where applicable, CH3OH,
C2H5OH, C2H4O, HCHO, NMHC,
N2O, and CH4 as specified in 40 CFR 1066.605.
* * * * *
0
66. Amend Sec. 600.115-11 by revising the introductory text to read as
follows:
Sec. 600.115-11 Criteria for determining the fuel economy label
calculation method.
This section provides the criteria to determine if the derived 5-
cycle method for determining fuel economy label values, as specified in
Sec. 600.210-08(a)(2) or (b)(2) or Sec. 600.210-12(a)(2) or (b)(2),
as applicable, may be used to determine label values. Separate criteria
apply to city and highway fuel economy for each test group. The
provisions of this section are optional. If this option is not chosen,
or if the criteria provided in this section are not met, fuel economy
label values must be determined according to the vehicle-specific 5-
cycle method specified in Sec. 600.210-08(a)(1) or (b)(1) or Sec.
600.210-12(a)(1) or (b)(1), as applicable. However, dedicated
alternative-fuel vehicles (other than battery electric vehicles and
fuel cell vehicles), dual fuel vehicles when operating on the
alternative fuel, MDPVs, and vehicles imported by Independent
Commercial Importers may use the derived 5-cycle method for determining
fuel economy label values whether or not the criteria provided in this
section are met. Manufacturers may alternatively account for this
effect for battery electric vehicles, fuel cell vehicles, and plug-in
hybrid electric vehicles (when operating in the charge-depleting mode)
by multiplying 2-cycle fuel economy values by 0.7 and dividing 2-cycle
CO2 emission values by 0.7.
* * * * *
0
67. Amend Sec. 600.116-12 by revising paragraph (a) to read as
follows:
Sec. 600.116-12 Special procedures related to electric vehicles and
hybrid electric vehicles.
(a) Determine fuel economy values for electric vehicles as
specified in Sec. Sec. 600.210 and 600.311 using the procedures of SAE
J1634 (incorporated by reference in Sec. 600.011). Use the procedures
of SAE J1634, Section 8, with the following clarifications and
[[Page 4482]]
modifications for using this and other sections of SAE J1634:
(1) Vehicles that cannot complete the Multi-Cycle Range and Energy
Consumption Test (MCT) because they are unable travel the distance
required to complete the test with a fully charged battery, or they are
unable to achieve the maximum speed on either the UDDS or HFEDS
(Highway Fuel Economy Drive Cycle also known as the HFET) cycle should
seek Administrator approval to use the procedures outlined in SAE J1634
Section 7 Single Cycle Range and Energy Consumption Test (SCT).
(2) The MCT includes the following key-on soak times and key-off
soak periods:
(i) As noted in SAE J1634 Section 8.3.4, a 15 second key-on pause
is required between UDDS1 and HFEDS1, and
UDDS3 and HFEDS2.
(ii) As noted in SAE J1634 Section 8.3.4, a 10-minute key-off soak
period is required between HFEDS1 and UDDS2, and
HFEDS2 and UDDS4.
(iii) A key-off soak period up to 30 minutes may be inserted
between UDDS2 and the first phase of the mid-test constant
speed cycle, between UDDS4 and the first phase of the end-
of-test constant speed cycle, and between the end of the mid-test
constant speed cycle and UDDS3. Start the next test segment
immediately if there is no key-off soak between test segments.
(iv) If multiple phases are required during either the mid-test
constant speed cycle or the end-of-test constant speed cycle there must
be a 5-minute to 30-minute key-off soak period between each constant
speed phase as noted in SAE J1634 Section 6.6.
(3) As noted in SAE J1634 Section 8.3.4, during all `key-off' soak
periods, the key or power switch must be in the ``off'' position, the
hood must be closed, the test cell fan(s) must be off, and the brake
pedal not depressed. For vehicles which do not have a key or power
switch the vehicle must be placed in the `mode' the manufacturer
recommends when the vehicle is to be parked and the occupants exit the
vehicle.
(4) Manufacturers may determine the mid-test constant speed cycle
distance (dM) using their own methodology and good
engineering judgment. Otherwise, either Method 1 or Method 2 described
in Appendix A of SAE J1634 may be used to estimate the mid-test
constant speed cycle distance (dM). The mid-test constant
speed cycle distance calculation needs to be performed prior to
beginning the test and should not use data from the test being
performed. If Method 2 is used, multiply the result determined by the
Method 2 equation by 0.8 to determine the mid-test constant speed cycle
distance (dM).
(5) Divide the mid-test constant speed cycle distance
(dM) by 65 mph to determine the total time required for the
mid-test constant speed cycle. If the time required is one hour or
less, the mid-test constant speed cycle can be performed with no key-
off soak periods. If the time required is greater than one hour, the
mid-test constant speed cycle must be separated into phases such that
no phase exceeds more than one hour. At the conclusion of each mid-test
constant speed phase, except at the conclusion of the mid-test constant
speed cycle, perform a 5-minute to 30-minute key-off soak. A key-off
soak period up to 30 minutes may be inserted between the end of the
mid-test constant speed cycle and UDDS3.
(6) Using good engineering judgment determine the end-of-test
constant speed cycle distance so that it does not exceed 20% of the
total distance driven during the MCT as described in SAE J1634 Section
8.3.3.
(7) Divide the end-of-test constant speed cycle distance
(dE) by 65 mph to determine the total time required for the
end-of-test constant speed cycle. If the time required is one-hour or
less the end-of-test constant speed cycle can be performed with no key-
off soak periods. If the time required is greater than one-hour the
end-of-test constant speed cycle must be separated into phases such
that no phase exceeds more than one-hour. At the conclusion of each
end-of-test constant speed phase, perform a 5-minute to 30-minute key-
off soak.
(8) SAE J1634 Section 3.13 defines useable battery energy (UBE) as
the total DC discharge energy (Edctotal), measured in DC
watt-hours for a full discharge test. The total DC discharge energy is
the sum of all measured phases of a test inclusive of all drive cycle
types. As key-off soak periods are not considered part of the test
phase, the discharge energy that occurs during the key-off soak periods
is not included in the useable battery energy.
(9) Recharging the vehicle's battery must start within three hours
after the end of testing.
(10) At the request of a manufacturer, the Administrator may
approve the use of an earlier version of SAE J1634 when a manufacturer
is carrying over data for vehicles tested using a prior version of SAE
J1634.
(11) All label values related to fuel economy, energy consumption,
and range must be based on 5-cycle testing or on values adjusted to be
equivalent to 5-cycle results. Prior to performing testing to generate
a 5-cycle adjustment factor, manufacturers must request Administrator
approval to use SAE J1634 Appendices B and C for determining a 5-cycle
adjustment factor with the following modifications, clarifications, and
attestations:
(i) Before model year 2025, prior to performing the 20 [deg]F
charge-depleting UDDS, the vehicle must soak for a minimum of 12 hours
and a maximum of 36 hours at a temperature of 20 [deg]F. Prior to
beginning the 12 to 36 hour cold soak at 20 [deg]F the vehicle must be
fully charged, the charging can take place at test laboratory ambient
temperatures (68 to 86 [deg]F) or at 20 [deg]F. During the 12 to 36
hour cold soak period the vehicle may not be connected to a charger nor
is the vehicle cabin or battery to be preconditioned during the 20
[deg]F soak period.
(ii) Beginning with model year 2025, the 20 [deg]F UDDS charge-
depleting UDDS test will be replaced with a 20 [deg]F UDDS test
consisting of two UDDS cycles performed with a 10-minute key-off soak
between the two UDDS cycles. The data from the two UDDS cycles will be
used to calculate the five-cycle adjustment factor, instead of using
the results from the entire charge-depleting data set. Manufacturers
that have submitted and used the average data from 20 [deg]F charge-
depleting UDDS data sets will be required to revise their 5-cycle
adjustment factor calculation and re-label vehicles using the data from
the first two UDDS cycles only. Manufacturers, at their discretion,
would also be allowed to re-run the 20 [deg]F UDDS test with the
battery charged to a state-of-charge (SoC) determined by the
manufacturer. The battery does not need to be at 100% SoC before the 20
[deg]F cold soak.
(iii) Manufacturers must submit a written attestation to the
Administrator at the completion of testing with the following
information:
(A) A statement noting the SoC level of the rechargeable energy
storage system (RESS) prior to beginning the 20 [deg]F cold soak for
testing performed beginning with model year 2025.
(B) A statement confirming the vehicle was not charged or
preconditioned during the 12 to 36 hour 20 [deg]F soak period before
starting the 20 [deg]F UDDS cycle.
(C) A summary of all the 5-cycle test results and the calculations
used to generate the 5-cycle adjustment factor, including all the 20
[deg]F UDDS cycles, the distance travelled during each UDDS and the
measured DC discharge energy during each UDDS phase. Beginning in model
year 2025, the 20 [deg]F UDDS test results will consist of only two
UDDS cycles.
[[Page 4483]]
(D) Beginning in model year 2025, calculate City Fuel Economy using
the following equation for RunningFC instead of the equation on Page 30
in Appendix C of SAE J1634:
[GRAPHIC] [TIFF OMITTED] TR24JA23.007
(E) A description of each test group and configuration which will
use the 5-cycle adjustment factor, including the battery capacity of
the vehicle used to generate the 5-cycle adjustment factor and the
battery capacity of all the configurations to which it will be applied.
(iv) At the conclusion of the manufacturers testing and after
receiving the attestations from the manufacturer regarding the
performance of the 20 [deg]F UDDS test processes, the 5-cycle test
results, and the summary of vehicles to which the manufacturer proposes
applying the 5-cycle adjustment factor, the Administrator will review
the submittals and inform the manufacturer in writing if the
Administrator concurs with the manufacturer's proposal. If not, the
Administrator will describe the rationale to the manufacturer for not
approving their request.
* * * * *
Subpart C [Amended]
0
68. Amend Sec. 600.210-12 by revising paragraphs (a) introductory
text, (a)(2)(iii), and (d) to read as follows:
Sec. 600.210-12 Calculation of fuel economy and CO2 emission values
for labeling.
(a) General labels. Except as specified in paragraphs (d) and (e)
of this section, fuel economy and CO2 emissions for general
labels may be determined by one of two methods. The first is based on
vehicle-specific model-type 5-cycle data as determined in Sec.
600.209-12(b). This method is available for all vehicles and is
required for vehicles that do not qualify for the second method as
described in Sec. 600.115 (other than electric vehicles). The second
method, the derived 5-cycle method, determines fuel economy and
CO2 emissions values from the FTP and HFET tests using
equations that are derived from vehicle-specific 5-cycle model type
data, as determined in paragraph (a)(2) of this section. Manufacturers
may voluntarily lower fuel economy (MPG) values and raise
CO2 values if they determine that the label values from any
method are not representative of the in-use fuel economy and
CO2 emissions for that model type, but only if the
manufacturer changes both the MPG values and the CO2 value
and revises any other affected label value accordingly for a model type
(including but not limited to the fuel economy 1-10 rating, greenhouse
gas 1-10 rating, annual fuel cost, 5-year fuel cost information).
Similarly, for any electric vehicles and plug-in hybrid electric
vehicles, manufacturers may voluntarily lower the fuel economy (MPGe)
and raise the energy consumption (kW-hr/100 mile) values if they
determine that the label values are not representative of the in-use
fuel economy, energy consumption, and CO2 emissions for that
model type, but only if the manufacturer changes both the MPGe and the
energy consumption value and revises any other affected label value
accordingly for a model type. Manufacturers may voluntarily lower the
value for electric driving range if they determine that the label
values are not representative of the in-use electric driving range.
* * * * *
(2) * * *
(iii) Unless and until superseded by written guidance from the
Administrator, the following intercepts and slopes shall be used in the
equations in paragraphs (a)(2)(i) and (ii) of this section:
City Intercept = 0.004091.
City Slope = 1.1601.
Highway Intercept = 0.003191.
Highway Slope = 1.2945.
* * * * *
(d) Calculating combined fuel economy, CO2 emissions,
and driving range. (1) If the criteria in Sec. 600.115-11(a) are met
for a model type, both the city and highway fuel economy and
CO2 emissions values must be determined using the vehicle-
specific 5-cycle method. If the criteria in Sec. 600.115-11(b) are met
for a model type, the city fuel economy and CO2 emissions
values may be determined using either method, but the highway fuel
economy and CO2 emissions values must be determined using
the vehicle-specific 5-cycle method (or modified 5-cycle method as
allowed under Sec. 600.114-12(b)(2)).
(2) If the criteria in Sec. 600.115 are not met for a model type,
the city and highway fuel economy and CO2 emission label
values must be determined by using the same method, either the derived
5-cycle or vehicle-specific 5-cycle.
(3) Manufacturers may use one of the following methods to determine
5-cycle values for fuel economy, CO2 emissions, and driving
range for electric vehicles:
(i) Generate 5-cycle data as described in paragraph (a)(1) of this
section using the procedures of SAE J1634 (incorporated by reference in
Sec. 600.011) with amendments and revisions as described in Sec.
600.116-12(a).
(ii) Multiply 2-cycle fuel economy values and driving range by 0.7
and divide 2-cycle CO2 emission values by 0.7.
(iii) Manufacturers may ask the Administrator to approve adjustment
factors for deriving 5-cycle fuel economy results from 2-cycle test
data based on operating data from their in-use vehicles. Such data
should be collected from multiple vehicles with different drivers over
a range of representative driving routes and conditions. The
Administrator may approve such an adjustment factor for any of the
manufacturer's vehicle models that are properly represented by the
collected data.
* * * * *
Subpart D [Amended]
0
69. Amend Sec. 600.311-12 by revising paragraphs (j)(2), (j)(4)
introductory text, and (j)(4)(i) to read as follows:
Sec. 600.311-12 Determination of values for fuel economy labels.
* * * * *
(j) * * *
(2) For electric vehicles, determine the vehicle's overall driving
range as described in Section 8 of SAE J1634 (incorporated by reference
in Sec. 600.011),
[[Page 4484]]
with amendments and revisions as described in Sec. 600.116. Determine
separate range values for FTP-based city and HFET-based highway
driving. Adjust these values to represent 5-cycle values as described
in Sec. 600.210-12(d)(3), then combine them arithmetically by
averaging the two values, weighted 0.55 and 0.45, respectively, and
rounding to the nearest whole number.
* * * * *
(4) For plug-in hybrid electric vehicles, determine the adjusted
charge-depleting (Rcda) driving range, the adjusted all electric
driving range (if applicable), and overall adjusted driving range as
described in SAE J1711 (incorporated by reference in Sec. 600.011), as
described in Sec. 600.116, as follows:
(i) Determine the vehicle's Actual Charge-Depleting Range,
Rcda, separately for FTP-based city and HFET-based highway
driving. Adjust these values to represent 5-cycle values as described
in 600.115-11, then combine them arithmetically by averaging the two
values, weighted 0.55 and 0.45, respectively, and rounding to the
nearest whole number. Precondition the vehicle as needed to minimize
engine operation for consuming stored fuel vapors in evaporative
canisters; for example, you may purge the evaporative canister or time
a refueling event to avoid engine starting related to purging the
canister. For vehicles that use combined power from the battery and the
engine before the battery is fully discharged, also use this procedure
to establish an all electric range by determining the distance the
vehicle drives before the engine starts, rounded to the nearest mile.
You may represent this as a range of values. We may approve adjustments
to these procedures if they are necessary to properly characterize a
vehicle's all electric range.
* * * * *
Subpart F [Amended]
0
70. Amend Sec. 600.510-12 by revising the entry defining the term
``AFE'' under the formula in paragraph (e) to read as follows:
Sec. 600.510-12 Calculation of average fuel economy and average
carbon-related exhaust emissions.
* * * * *
(e) * * *
AFE = Average combined fuel economy as calculated in paragraph
(c)(2) of this section, rounded to the nearest 0.0001 mpg;
* * * * *
0
71. Amend Sec. 600.512-12 by adding paragraph (a)(3) and revising
paragraph (b) to read as follows:
Sec. 600.512-12 Model year report.
(a) * * *
(3) Separate reports shall be submitted for passenger automobiles
and light trucks (as identified in Sec. 600.510-12).
(b) The model year report shall be in writing, signed by the
authorized representative of the manufacturer and shall be submitted no
later than May 1 following the end of the model year. A manufacturer
may request an extension for submitting the model year report if that
is needed to provide all additional required data as determined in
Sec. 600.507-12. The request must clearly indicate the circumstances
necessitating the extension.
* * * * *
PART 1027--FEES FOR VEHICLE AND ENGINE COMPLIANCE PROGRAMS
0
72. The authority citation for part 1027 continues to read as follows:
Authority: 42 U.S.C. 7401-7671q.
0
73. Amend Sec. 1027.101 by revising paragraph (a)(1) to read as
follows:
Sec. 1027.101 To whom do these requirements apply?
(a) * * *
(1) Motor vehicles and motor vehicle engines we regulate under 40
CFR part 86 or 1036. This includes light-duty vehicles, light-duty
trucks, medium-duty passenger vehicles, highway motorcycles, and heavy-
duty highway engines and vehicles.
* * * * *
PART 1030--CONTROL OF GREENHOUSE GAS EMISSIONS FROM ENGINES
INSTALLED ON AIRPLANES
0
74. The authority citation for part 1030 continues to read as follows:
Authority: 42 U.S.C. 7401-7671q.
0
75. Revise Sec. 1030.98 to read as follows:
Sec. 1030.98 Confidential information.
The provisions of 40 CFR 1068.10 and 1068.11 apply for information
you submit under this part.
PART 1031--CONTROL OF AIR POLLUTION FROM AIRCRAFT ENGINES
0
76. The authority citation for part 1031 continues to read as follows:
Authority: 42 U.S.C. 7401-7671q.
Subpart C [Amended]
0
77. Revise Sec. 1031.170 to read as follows:
Sec. 1031.170 Confidential information.
The provisions of 40 CFR 1068.10 and 1068.11 apply for information
you submit under this part.
PART 1033--CONTROL OF EMISSIONS FROM LOCOMOTIVES
0
78. The authority citation for part 1033 continues to read as follows:
Authority: 42 U.S.C. 7401-7671q.
Subpart A [Amended]
0
79. Amend Sec. 1033.1 by revising paragraph (e) to read as follows:
Sec. 1033.1 Applicability.
* * * * *
(e) This part applies for locomotives that were certified as
freshly manufactured or remanufactured locomotives under 40 CFR part
92.
Sec. 1033.5 [Amended]
0
80. Amend Sec. 1033.5 by removing and reserving paragraph (c).
Subpart B [Amended]
0
81. Amend Sec. 1033.101 by revising the introductory text to read as
follows:
Sec. 1033.101 Exhaust emission standards.
See appendix A of this part to determine how emission standards
apply before 2023.
* * * * *
Sec. 1033.102 [Removed]
0
82. Remove Sec. 1033.102.
0
83. Amend Sec. 1033.115 by revising paragraphs (b) introductory text
and (c) to read as follows:
Sec. 1033.115 Other requirements.
* * * * *
(b) Adjustable parameters. Locomotives that have adjustable
parameters must meet all the requirements of this part for any
adjustment in the approved adjustable range. General provisions for
adjustable parameters apply as specified in 40 CFR 1068.50. You must
specify in your application for certification the adjustable range of
each adjustable parameter on a new locomotive or new locomotive engine
to--
* * * * *
(c) Prohibited controls. (1) General provisions. You may not design
or produce your locomotives with emission control devices, systems, or
elements of design that cause or
[[Page 4485]]
contribute to an unreasonable risk to public health, welfare, or safety
while operating. For example, a locomotive may not emit a noxious or
toxic substance it would otherwise not emit that contributes to such an
unreasonable risk.
(2) Vanadium sublimation in SCR catalysts. For engines equipped
with vanadium-based SCR catalysts, you must design the engine and its
emission controls to prevent vanadium sublimation and protect the
catalyst from high temperatures. We will evaluate your engine design
based on the following information that you must include in your
application for certification:
(i) Identify the threshold temperature for vanadium sublimation for
your specified SCR catalyst formulation as described in 40 CFR
1065.1113 through 1065.1121.
(ii) Describe how you designed your engine to prevent catalyst
inlet temperatures from exceeding the temperature you identify in
paragraph (c)(2)(i) of this section, including consideration of engine
wear through the useful life. Also describe your design for catalyst
protection in case catalyst temperatures exceed the specified
temperature. In your description, include how you considered elevated
catalyst temperature resulting from sustained high-load engine
operation, catalyst exotherms, particulate filter regeneration, and
component failure resulting in unburned fuel in the exhaust stream.
* * * * *
0
84. Amend Sec. 1033.120 by revising paragraph (c) to read as follows:
Sec. 1033.120 Emission-related warranty requirements.
* * * * *
(c) Components covered. The emission-related warranty covers all
components whose failure would increase a locomotive's emissions of any
regulated pollutant. This includes components listed in 40 CFR part
1068, appendix A, and components from any other system you develop to
control emissions. The emission-related warranty covers the components
you sell even if another company produces the component. Your emission-
related warranty does not need to cover components whose failure would
not increase a locomotive's emissions of any regulated pollutant. For
remanufactured locomotives, your emission-related warranty is required
to cover only those parts that you supply or those parts for which you
specify allowable part manufacturers. It does not need to cover used
parts that are not replaced during the remanufacture.
* * * * *
Subpart C [Amended]
0
85. Amend Sec. 1033.205 by revising paragraph (d)(6) to read as
follows:
Sec. 1033.205 Applying for a certificate of conformity.
* * * * *
(d) * * *
(6) A description of injection timing, fuel rate, and all other
adjustable operating parameters, including production tolerances. For
any operating parameters that do not qualify as adjustable parameters,
include a description supporting your conclusion (see 40 CFR
1068.50(c)). Include the following in your description of each
adjustable parameter:
(i) For practically adjustable operating parameters, include the
nominal or recommended setting, the intended practically adjustable
range, the limits or stops used to limit adjustable ranges, and
production tolerances of the limits or stops used to establish each
practically adjustable range. State that the physical limits, stops or
other means of limiting adjustment, are effective in preventing
adjustment of parameters on in-use engines to settings outside your
intended practically adjustable ranges and provide information to
support this statement.
(ii) For programmable operating parameters, state that you have
restricted access to electronic controls to prevent parameter
adjustments on in-use engines that would allow operation outside the
practically adjustable range. Describe how your engines are designed to
prevent unauthorized adjustments.
* * * * *
0
86. Amend Sec. 1033.245 by adding paragraph (f) to read as follows:
Sec. 1033.245 Deterioration factors.
* * * * *
(f) You may alternatively determine and verify deterioration
factors based on bench-aged aftertreatment as described in 40 CFR
1036.245 and 1036.246, with the following exceptions:
(1) The minimum required aging for locomotive engines as specified
in 40 CFR 1036.245(c)(2) is 3,000 hours. Operate the engine for service
accumulation using the same sequence of duty cycles that would apply
for determining a deterioration factor under paragraphs (a) through (d)
of this section.
(2) Perform verification testing as described in subpart F of this
part rather than 40 CFR 1036.555. The provisions of 40 CFR
1036.246(d)(2) do not apply. Perform testing consistent with the
original certification to determine whether tested locomotives meet the
duty-cycle emission standards in Sec. 1033.101.
(3) Apply infrequent regeneration adjustment factors as specified
in Sec. 1033.535 rather than 40 CFR 1036.580.
Subpart F [Amended]
0
87. Revise Sec. 1033.525 to read as follows:
Sec. 1033.525 Smoke opacity testing.
Analyze exhaust opacity test data as follows:
(a) Measure exhaust opacity using the procedures specified in 40
CFR 1065.1125. Perform the opacity test with a continuous digital
recording of smokemeter response identified by notch setting over the
entire locomotive test cycle specified in Sec. 1033.515(c)(4) or Sec.
1033.520(e)(4). Measure smokemeter response in percent opacity to
within one percent resolution.
(b) Calibrate the smokemeter as follows:
(1) Calibrate using neutral density filters with approximately 10,
20, and 40 percent opacity. Confirm that the opacity values for each of
these reference filters are NIST-traceable within 185 days of testing,
or within 370 days of testing if you consistently protect the reference
filters from light exposure between tests.
(2) Before each test, remove the smokemeter from the exhaust
stream, if applicable, and calibrate as follows:
(i) Zero. Adjust the smokemeter to give a zero response when there
is no detectable smoke.
(ii) Linearity. Insert each of the qualified reference filters in
the light path perpendicular to the axis of the light beam and adjust
the smokemeter to give a result within 1 percentage point of the named
value for each reference filter.
(c) Use computer analysis to evaluate percent opacity for each
notch setting. Treat the start of the first idle mode as the start of
the test. Each mode ends when operator demand changes for the next mode
(or for the end of the test). Analyze the opacity trace using the
following procedure:
(1) 3 second peak. Identify the highest opacity value over the test
and integrate the highest 3 second average including that highest
value.
(2) 30 second peak. Divide the test into a series of 30 second
segments, advancing each segment in 1 second increments. Determine the
opacity value for each segment and identify the
[[Page 4486]]
highest opacity value from all the 30 second segments.
(3) Steady-state. Calculate the average of second-by-second values
between 120 and 180 seconds after the start of each mode. For RMC modes
that are less than 180 seconds, calculate the average over the last 60
seconds of the mode. Identify the highest of those steady-state values
from the different modes.
(d) Determine values of standardized percent opacity,
[kappa]std, by correcting to a reference optical path length
of 1 meter for comparing to the standards using the following equation:
[GRAPHIC] [TIFF OMITTED] TR24JA23.008
Where:
[kappa]meas = the value of percent opacity from
paragraphs (c)(1) through (3) of this section.
lmeas = the smokemeter's optical path length in the
exhaust plume, expressed to the nearest 0.01 meters.
Example:
[kappa]meas = 14.1%
lmeas = 1.11 m
[GRAPHIC] [TIFF OMITTED] TR24JA23.009
[kappa]std = 12.8%
Subpart G [Amended]
0
88. Amend Sec. 1033.630 by revising paragraph (b)(1) to read as
follows:
Sec. 1033.630 Staged-assembly and delegated assembly exemptions.
* * * * *
(b) * * *
(1) In cases where an engine has been assembled in its certified
configuration, properly labeled, and will not require an aftertreatment
device to be attached when installed in the locomotive, no exemption is
needed to ship the engine. You do not need an exemption to ship engines
without specific components if they are not emission-related components
identified in appendix A of 40 CFR part 1068.
* * * * *
0
89. Amend Sec. 1033.815 by revising paragraph (f) to read as follows:
Sec. 1033.815 Maintenance, operation, and repair.
* * * * *
(f) Failure to perform required maintenance is a violation of the
tampering prohibition in 40 CFR 1068.101(b)(1). Failure of any person
to comply with the recordkeeping requirements of this section is a
violation of 40 CFR 1068.101(a)(2).
Subpart J [Amended]
0
90. Amend Sec. 1033.901 by revising the definitions of ``Adjustable
parameter'' and ``Designated Compliance Officer'' to read as follows:
Sec. 1033.901 Definitions.
* * * * *
Adjustable parameter has the meaning given in 40 CFR 1068.50.
* * * * *
Designated Compliance Officer means the Director, Diesel Engine
Compliance Center, U.S. Environmental Protection Agency, 2000
Traverwood Drive, Ann Arbor, MI 48105; [email protected];
www.epa.gov/ve-certification.
* * * * *
0
91. Redesignate appendix I to part 1033 as appendix A to part 1033 and
revise newly redesignated appendix A to read as follows:
Appendix A to Part 1033--Original Standards for Tier 0, Tier 1 and Tier
2 Locomotives
(a) Locomotives were originally subject to Tier 0, Tier 1, and
Tier 2 emission standards described in paragraph (b) of this
appendix as follows:
(1) The Tier 0 and Tier 1 standards in paragraph (b) of this
appendix applied instead of the Tier 0 and Tier 1 standards of Sec.
1033.101 for locomotives manufactured and remanufactured before
January 1, 2010. For example, a locomotive that was originally
manufactured in 2004 and remanufactured on April 10, 2011, was
subject to the original Tier 1 standards specified in paragraph (b)
of this appendix and became subject to the Tier 1 standards of Sec.
1033.101 when it was remanufactured on April 10, 2011.
(2) The Tier 2 standards in paragraph (b) of this appendix
applied instead of the Tier 2 standards of Sec. 1033.101 for
locomotives manufactured and remanufactured before January 1, 2013.
(b) The following NOX and PM standards applied before
the dates specified in paragraph (a) of this appendix:
Table 1 to Appendix A--Original Locomotive Emission Standards
----------------------------------------------------------------------------------------------------------------
Standards (g/bhp-hr)
Year of -----------------------------------------------
Type of standard original Tier PM-alternate
manufacture NOX PM-primary \a\
----------------------------------------------------------------------------------------------------------------
Line-haul....................... 1973-1992 Tier 0 9.5 0.60 0.30
1993-2004 Tier 1 7.4 0.45 0.22
2005-2011 Tier 2 5.5 0.20 0.10
Switch.......................... 1973-1992 Tier 0 14.0 0.72 0.36
1993-2004 Tier 1 11.0 0.54 0.27
[[Page 4487]]
2005-2011 Tier 2 8.1 0.24 0.12
----------------------------------------------------------------------------------------------------------------
\a\ Locomotives certified to the alternate PM standards are also subject to alternate CO standards of 10.0 for
the line-haul cycle and 12.0 for the switch cycle.
(c) The original Tier 0, Tier 1, and Tier 2 standards for HC and CO
emissions and smoke are the same standards identified in Sec.
1033.101.
0
92. Revise part 1036 to read as follows:
PART 1036--CONTROL OF EMISSIONS FROM NEW AND IN-USE HEAVY-DUTY
HIGHWAY ENGINES
Subpart A--Overview and Applicability
Sec.
1036.1 Applicability.
1036.2 Compliance responsibility.
1036.5 Excluded engines.
1036.10 Organization of this part.
1036.15 Other applicable regulations.
1036.30 Submission of information.
Subpart B--Emission Standards and Related Requirements
1036.101 Overview of exhaust emission standards.
1036.104 Criteria pollutant emission standards--NOX, HC, PM, and CO.
1036.108 Greenhouse gas emission standards--CO2,
CH4, and N2O.
1036.110 Diagnostic controls.
1036.111 Inducements related to SCR.
1036.115 Other requirements.
1036.120 Emission-related warranty requirements.
1036.125 Maintenance instructions and allowable maintenance.
1036.130 Installation instructions for vehicle manufacturers.
1036.135 Labeling.
1036.136 Clean Idle sticker.
1036.140 Primary intended service class and engine cycle.
1036.150 Interim provisions.
Subpart C--Certifying Engine Families
1036.201 General requirements for obtaining a certificate of
conformity.
1036.205 Requirements for an application for certification.
1036.210 Preliminary approval before certification.
1036.225 Amending applications for certification.
1036.230 Selecting engine families.
1036.235 Testing requirements for certification.
1036.240 Demonstrating compliance with criteria pollutant emission
standards.
1036.241 Demonstrating compliance with greenhouse gas emission
standards.
1036.245 Deterioration factors for exhaust emission standards.
1036.246 Verifying deterioration factors.
1036.250 Reporting and recordkeeping for certification.
1036.255 EPA oversight on certificates of conformity.
Subpart D--Testing Production Engines and Hybrid Powertrains
1036.301 Measurements related to GEM inputs in a selective
enforcement audit.
Subpart E--In-use Testing
1036.401 Testing requirements for in-use engines.
1036.405 Overview of the manufacturer-run field-testing program.
1036.410 Selecting and screening vehicles and engines for testing.
1036.415 Preparing and testing engines.
1036.420 Pass criteria for individual engines.
1036.425 Pass criteria for engine families.
1036.430 Reporting requirements.
1036.435 Recordkeeping requirements.
1036.440 Warranty obligations related to in-use testing.
Subpart F--Test Procedures
1036.501 General testing provisions.
1036.505 Engine data and information to support vehicle
certification.
1036.510 Supplemental Emission Test.
1036.512 Federal Test Procedure.
1036.514 Low Load Cycle.
1036.520 Determining power and vehicle speed values for powertrain
testing.
1036.525 Clean Idle test.
1036.530 Test procedures for off-cycle testing.
1036.535 Determining steady-state engine fuel maps and fuel
consumption at idle.
1036.540 Determining cycle-average engine fuel maps.
1036.543 Carbon balance error verification.
1036.550 Calculating greenhouse gas emission rates.
1036.555 Test procedures to verify deterioration factors.
1036.580 Infrequently regenerating aftertreatment devices.
Subpart G--Special Compliance Provisions
1036.601 Overview of compliance provisions.
1036.605 Alternate emission standards for engines used in specialty
vehicles.
1036.610 Off-cycle technology credits and adjustments for reducing
greenhouse gas emissions.
1036.615 Engines with Rankine cycle waste heat recovery and hybrid
powertrains.
1036.620 Alternate CO2 standards based on model year 2011
compression-ignition engines.
1036.625 In-use compliance with CO2 family emission
limits (FELs).
1036.630 Certification of engine greenhouse gas emissions for
powertrain testing.
1036.655 Special provisions for diesel-fueled engines sold in
American Samoa or the Commonwealth of the Northern Mariana Islands.
Subpart H--Averaging, Banking, and Trading for Certification
1036.701 General provisions.
1036.705 Generating and calculating emission credits.
1036.710 Averaging.
1036.715 Banking.
1036.720 Trading.
1036.725 Required information for certification.
1036.730 ABT reports.
1036.735 Recordkeeping.
1036.740 Restrictions for using emission credits.
1036.745 End-of-year CO2 credit deficits.
1036.750 Consequences for noncompliance.
1036.755 Information provided to the Department of Transportation.
Subpart I--Definitions and Other Reference Information
1036.801 Definitions.
1036.805 Symbols, abbreviations, and acronyms.
1036.810 Incorporation by reference.
1036.815 Confidential information.
1036.820 Requesting a hearing.
1036.825 Reporting and recordkeeping requirements.
Appendix A of Part 1036--Summary of Previous Emission Standards
Appendix B of Part 1036--Transient Duty Cycles
Appendix C of Part 1036--Default Engine Fuel Maps for Sec. 1036.540
Authority: 42 U.S.C. 7401--7671q.
Subpart A--Overview and Applicability
Sec. 1036.1 Applicability.
(a) Except as specified in Sec. 1036.5, the provisions of this
part apply for engines that will be installed in heavy-duty vehicles
(including glider vehicles). Heavy-duty engines produced before
December 20, 2026 are subject to greenhouse gas emission standards and
related provisions under this part as specified in Sec. 1036.108;
these engines are subject to exhaust emission standards for
NOX, HC, PM, and CO, and related provisions under 40 CFR
part 86, subpart A and subpart N, instead of this part, except as
follows:
[[Page 4488]]
(1) The provisions of Sec. Sec. 1036.115, 1036.501(d), and
1036.601 apply.
(2) 40 CFR parts 85 and 86 may specify that certain provisions in
this part apply.
(3) This part describes how several individual provisions are
optional or mandatory before model year 2027. For example, Sec.
1036.150(a) describes how you may generate emission credits by meeting
the standards of this part before model year 2027.
(b) The provisions of this part also apply for fuel conversions of
all engines described in paragraph (a) of this section as described in
40 CFR 85.502.
(c) Gas turbine heavy-duty engines and other heavy-duty engines not
meeting the definition of compression-ignition or spark-ignition are
deemed to be compression-ignition engines for purposes of this part.
(d) For the purpose of applying the provisions of this part,
engines include all emission-related components and any components or
systems that should be identified in your application for
certification, such as hybrid components for engines that are certified
as hybrid engines or hybrid powertrains.
Sec. 1036.2 Compliance responsibility.
The regulations in this part contain provisions that affect both
engine manufacturers and others. However, the requirements of this part
are generally addressed to the engine manufacturer(s). The term ``you''
generally means the engine manufacturer(s), especially for issues
related to certification. Additional requirements and prohibitions
apply to other persons as specified in subpart G of this part and 40
CFR part 1068.
Sec. 1036.5 Excluded engines.
(a) The provisions of this part do not apply to engines used in
medium-duty passenger vehicles or other heavy-duty vehicles that are
subject to regulation under 40 CFR part 86, subpart S, except as
specified in 40 CFR part 86, subpart S, and Sec. 1036.150(j). For
example, this exclusion applies for engines used in vehicles certified
to the standards of 40 CFR 86.1818 and 86.1819.
(b) An engine installed in a heavy-duty vehicle that is not used to
propel the vehicle is not a heavy-duty engine. The provisions of this
part therefore do not apply to these engines. Note that engines used to
indirectly propel the vehicle (such as electrical generator engines
that provide power to batteries for propulsion) are subject to this
part. See 40 CFR part 1039, 1048, or 1054 for other requirements that
apply for these auxiliary engines. See 40 CFR part 1037 for
requirements that may apply for vehicles using these engines, such as
the evaporative and refueling emission requirements of 40 CFR 1037.103.
(c) The provisions of this part do not apply to aircraft or
aircraft engines. Standards apply separately to certain aircraft
engines, as described in 40 CFR part 87.
(d) The provisions of this part do not apply to engines that are
not internal combustion engines. For example, the provisions of this
part generally do not apply to fuel cells. Note that gas turbine
engines are internal combustion engines.
(e) The provisions of this part do not apply for model year 2013
and earlier heavy-duty engines unless they were:
(1) Voluntarily certified to this part.
(2) Installed in a glider vehicle subject to 40 CFR part 1037.
Sec. 1036.10 Organization of this part.
This part is divided into the following subparts:
(a) Subpart A of this part defines the applicability of this part
and gives an overview of regulatory requirements.
(b) Subpart B of this part describes the emission standards and
other requirements that must be met to certify engines under this part.
Note that Sec. 1036.150 describes certain interim requirements and
compliance provisions that apply only for a limited time.
(c) Subpart C of this part describes how to apply for a certificate
of conformity.
(d) Subpart D of this part addresses testing of production engines.
(e) Subpart E of this part describes provisions for testing in-use
engines.
(f) Subpart F of this part describes how to test your engines
(including references to other parts of the Code of Federal
Regulations).
(g) Subpart G of this part describes requirements, prohibitions,
and other provisions that apply to engine manufacturers, vehicle
manufacturers, owners, operators, rebuilders, and all others.
(h) Subpart H of this part describes how you may generate and use
emission credits to certify your engines.
(i) Subpart I of this part contains definitions and other reference
information.
Sec. 1036.15 Other applicable regulations.
(a) Parts 85 and 86 of this chapter describe additional provisions
that apply to engines that are subject to this part. See Sec.
1036.601.
(b) Part 1037 of this chapter describes requirements for
controlling evaporative and refueling emissions and greenhouse gas
emissions from heavy-duty vehicles, whether or not they use engines
certified under this part.
(c) Part 1065 of this chapter describes procedures and equipment
specifications for testing engines to measure exhaust emissions.
Subpart F of this part describes how to apply the provisions of part
1065 of this chapter to determine whether engines meet the exhaust
emission standards in this part.
(d) The requirements and prohibitions of part 1068 of this chapter
apply as specified in Sec. 1036.601 to everyone, including anyone who
manufactures, imports, installs, owns, operates, or rebuilds any of the
engines subject to this part, or vehicles containing these engines. See
Sec. 1036.601 to determine how to apply the part 1068 regulations for
heavy-duty engines. The issues addressed by these provisions include
these seven areas:
(1) Prohibited acts and penalties for engine manufacturers, vehicle
manufacturers, and others.
(2) Rebuilding and other aftermarket changes.
(3) Exclusions and exemptions for certain engines.
(4) Importing engines.
(5) Selective enforcement audits of your production.
(6) Recall.
(7) Procedures for hearings.
(e) Other parts of this chapter apply if referenced in this part.
Sec. 1036.30 Submission of information.
Unless we specify otherwise, send all reports and requests for
approval to the Designated Compliance Officer (see Sec. 1036.801). See
Sec. 1036.825 for additional reporting and recordkeeping provisions.
Subpart B--Emission Standards and Related Requirements
Sec. 1036.101 Overview of exhaust emission standards.
(a) You must show that engines meet the following exhaust emission
standards:
(1) Criteria pollutant standards for NOX, HC, PM, and CO
apply as described in Sec. 1036.104.
(2) Greenhouse gas (GHG) standards for CO2,
CH4, and N2O apply as described in Sec.
1036.108.
(b) You may optionally demonstrate compliance with the emission
standards of this part by testing hybrid engines and hybrid
powertrains, rather than testing the engine alone. Except as specified,
provisions of this part that reference engines apply equally to hybrid
engines and hybrid powertrains.
[[Page 4489]]
Sec. 1036.104 Criteria pollutant emission standards--NOX, HC, PM, and
CO.
This section describes the applicable NOX, HC, CO, and
PM standards for model years 2027 and later. These standards apply
equally for all primary intended service classes unless otherwise
noted.
(a) Emission standards. Exhaust emissions may not exceed the
standards in this section, as follows:
(1) The following emission standards apply for Light HDE, Medium
HDE, and Heavy HDE over the FTP, SET, and LLC duty cycles using the
test procedures described in subpart F of this part:
Table 1 to Paragraph (a)(1) of Sec. 1036.104--Compression-Ignition Standards for Duty Cycle Testing
----------------------------------------------------------------------------------------------------------------
NOX mg/ HC mg/ PM mg/ CO g/
Duty cycle hp[middot]hr hp[middot]hr hp[middot]hr hp[middot]hr
----------------------------------------------------------------------------------------------------------------
SET and FTP..................................... 35 60 5 6.0
LLC............................................. 50 140 5 6.0
----------------------------------------------------------------------------------------------------------------
(2) The following emission standards apply for Spark-ignition HDE
over the FTP and SET duty cycles using the test procedures described in
subpart F of this part:
Table 2 to Paragraph (a)(2) of Sec. 1036.104--Spark-Ignition Standards for Duty Cycle Testing
----------------------------------------------------------------------------------------------------------------
NOX mg/ HC mg/ PM mg/ CO g/
Duty cycle hp[middot]hr hp[middot]hr hp[middot]hr hp[middot]hr
----------------------------------------------------------------------------------------------------------------
SET............................................. 35 60 5 14.4
FTP............................................. 35 60 5 6.0
----------------------------------------------------------------------------------------------------------------
(3) The following off-cycle emission standards apply for Light HDE,
Medium HDE, and Heavy HDE using the procedures specified in Sec.
1036.530, as follows:
Table 3 to Paragraph (a)(3) of Sec. 1036.104--Compression-Ignition Standards for Off-Cycle Testing
----------------------------------------------------------------------------------------------------------------
Temperature HC mg/ PM mg/ CO g/
Off-cycle Bin NOX adjustment \a\ hp[middot]hr hp[middot]hr hp[middot]hr
----------------------------------------------------------------------------------------------------------------
Bin 1........................ 10.0 g/hr....... (25.0-Tamb) .............. .............. ..............
[middot] 0.25.
Bin 2........................ 58 mg/ (25.0-Tamb) 120 7.5 9
hp[middot]hr. [middot] 2.2.
----------------------------------------------------------------------------------------------------------------
\a\ Tamb is the mean ambient temperature over a shift-day, or equivalent. Adjust the off-cycle NOX standard for
Tamb below 25.0 [deg]C by adding the calculated temperature adjustment to the specified NOX standard. Round
the temperature adjustment to the same precision as the NOX standard for the appropriate bin. If you declare a
NOX FEL for the engine family, do not apply the FEL scaling calculation from paragraph (c)(3) of this section
to the calculated temperature adjustment.
(b) Clean Idle. You may optionally certify compression-ignition
engines to the Clean Idle NOX emission standard using the
Clean Idle test specified in Sec. 1036.525. The optional Clean Idle
NOX emission standard is 30.0 g/h for model years 2024
through 2026, and 10.0 g/hr for model year 2027 and later. The standard
applies separately to each mode of the Clean Idle test. If you certify
an engine family to the Clean Idle standards, it is subject to all
these voluntary standards as if they were mandatory.
(c) Averaging, banking, and trading. You may generate or use
emission credits under the averaging, banking, and trading (ABT)
program described in subpart H of this part for demonstrating
compliance with NOX emission standards in paragraph (a) of
this section. You must meet the PM, HC, and CO emission standards in
Sec. 1036.104(a) without generating or using emission credits.
(1) To generate or use emission credits, you must specify a family
emission limit for each engine family. Declare the family emission
limit corresponding to full useful life for engine operation over the
FTP duty cycle, FELFTP, expressed to the same number of
decimal places as the emission standard. Use FELFTP to
calculate emission credits in subpart H of this part.
(2) The following NOX FEL caps are the maximum value you
may specify for FELFTP:
(i) 65 mg/hp[middot]hr for model years 2027 through 2030.
(ii) 50 mg/hp[middot]hr for model year 2031 and later.
(iii) 70 mg/hp[middot]hr for model year 2031 and later Heavy HDE.
(3) Calculate the NOX family emission limit,
FEL[cycle]NOX, that applies for each duty-cycle or off-cycle
standard using the following equation:
[GRAPHIC] [TIFF OMITTED] TR24JA23.010
Where:
Std[cycle]NOX, = the NOX emission standard
that applies for the applicable cycle or for off-cycle testing under
paragraph (a)
[[Page 4490]]
of this section for engines not participating in the ABT program.
FELFTPNOX = the engine family's declared FEL for
NOX over the FTP duty cycle from paragraph (c)(1) of this
section.
StdFTPNOX = the NOX emission standard that
applies for the FTP duty cycle under paragraph (a) of this section
for engines not participating in the ABT program.
Example for model year 2029 Medium HDE for the SET:
StdSETNOX = 35 mg/hp[middot]hr
FELFTP = 121 mg/hp[middot]hr
StdFTPNOX = 35 mg/hp[middot]hr
[GRAPHIC] [TIFF OMITTED] TR24JA23.011
FELSETNOX = 121 mg/hp[middot]hr
(4) The family emission limits you select under this paragraph (c)
serve as the emission standards for compliance testing instead of the
standards specified in this section.
(d) Fuel types. The exhaust emission standards in this section
apply for engines using the fuel type on which the engines in the
engine family are designed to operate. You must meet the numerical
emission standards for HC in this section based on the following types
of hydrocarbon emissions for engines powered by the following fuels:
(1) Alcohol-fueled engines: NMHCE emissions.
(2) Gaseous-fueled engines: NMNEHC emissions.
(3) Other engines: NMHC emissions.
(e) Useful life. The exhaust emission standards of this section
apply for the useful life, expressed in vehicle miles, or hours of
engine operation, or years in service, whichever comes first, as
follows:
Table 4 to Paragraph (e) of Sec. 1036.104--Useful Life by Primary Intended Service Class
----------------------------------------------------------------------------------------------------------------
Model year 2026 and earlier Model year 2027 and later
Primary intended service class -----------------------------------------------------------------
Miles Years Hours Miles Years Hours
----------------------------------------------------------------------------------------------------------------
Spark-ignition HDE............................ 110,000 10 ......... 200,000 15 10,000
Light HDE..................................... 110,000 10 ......... 270,000 15 13,000
Medium HDE.................................... 185,000 10 ......... 350,000 12 17,000
Heavy HDE..................................... 435,000 10 22,000 650,000 11 32,000
----------------------------------------------------------------------------------------------------------------
(f) Applicability for testing. The emission standards in this
subpart apply to all testing, including certification, selective
enforcement audits, and in-use testing. For selective enforcement
audits, we may require you to perform the appropriate duty-cycle
testing as specified in Sec. Sec. 1036.510, 1036.512, and 1036.514. We
may direct you to do additional testing to show that your engines meet
the off-cycle standards.
Sec. 1036.108 Greenhouse gas emission standards--CO2, CH4, and N2O.
This section contains standards and other regulations applicable to
the emission of the air pollutant defined as the aggregate group of six
greenhouse gases: carbon dioxide, nitrous oxide, methane,
hydrofluorocarbons, perfluorocarbons, and sulfur hexafluoride. This
section describes the applicable CO2, N2O, and
CH4 standards for engines.
(a) Emission standards. Emission standards apply for engines and
optionally powertrains measured using the test procedures specified in
subpart F of this part as follows:
(1) CO2 emission standards in this paragraph (a)(1)
apply based on testing as specified in subpart F of this part. The
applicable test cycle for measuring CO2 emissions differs
depending on the engine family's primary intended service class and the
extent to which the engines will be (or were designed to be) used in
tractors. For Medium HDE and Heavy HDE certified as tractor engines,
measure CO2 emissions using the SET steady-state duty cycle
specified in Sec. 1036.510. This testing with the SET duty cycle is
intended for engines designed to be used primarily in tractors and
other line-haul applications. Note that the use of some SET-certified
tractor engines in vocational applications does not affect your
certification obligation under this paragraph (a)(1); see other
provisions of this part and 40 CFR part 1037 for limits on using
engines certified to only one cycle. For Medium HDE and Heavy HDE
certified as both tractor and vocational engines, measure
CO2 emissions using the SET duty cycle specified in Sec.
1036.510 and the FTP transient duty cycle specified in Sec. 1036.512.
Testing with both SET and FTP duty cycles is intended for engines that
are designed for use in both tractor and vocational applications. For
all other engines (including Spark-ignition HDE), measure
CO2 emissions using the FTP transient duty cycle specified
in Sec. 1036.512.
(i) The Phase 1 CO2 standard is 627 g/hp[middot]hr for
all spark-ignition engines for model years 2016 through 2020. This
standard continues to apply in later model years for all spark-ignition
engines that are not Heavy HDE.
(ii) The following Phase 1 CO2 standards apply for
compression-ignition engines (in g/hp[middot]hr):
Table 1 to Paragraph (a)(1)(ii) of Sec. 1036.108--Compression-Ignition Engine Standards for Model Years 2014-
2020
----------------------------------------------------------------------------------------------------------------
Medium HDE-- Heavy HDE-- Medium HDE-- Heavy HDE--
Model years Light HDE vocational vocational tractor tractor
----------------------------------------------------------------------------------------------------------------
2014-2016..................... 600 600 567 502 475
2017-2020..................... 576 576 555 487 460
----------------------------------------------------------------------------------------------------------------
[[Page 4491]]
(iii) The following Phase 2 CO2 standards apply for
compression-ignition engines and all Heavy HDE (in g/hp[middot]hr):
Table 2 to Paragraph (a)(1)(iii) of Sec. 1036.108--Compression-Ignition Engine Standards for Model Years 2021
and Later
----------------------------------------------------------------------------------------------------------------
Medium HDE-- Heavy HDE-- Medium HDE-- Heavy HDE--
Model years Light HDE vocational vocational tractor tractor
----------------------------------------------------------------------------------------------------------------
2021-2023..................... 563 545 513 473 447
2024-2026..................... 555 538 506 461 436
2027 and later................ 552 535 503 457 432
----------------------------------------------------------------------------------------------------------------
(iv) You may certify spark-ignition engines to the compression-
ignition standards for the appropriate model year under this paragraph
(a). If you do this, those engines are treated as compression-ignition
engines for all the provisions of this part.
(2) The CH4 emission standard is 0.10 g/hp[middot]hr
when measured over the applicable FTP transient duty cycle specified in
Sec. 1036.512. This standard begins in model year 2014 for
compression-ignition engines and in model year 2016 for spark-ignition
engines. Note that this standard applies for all fuel types just like
the other standards of this section.
(3) The N2O emission standard is 0.10 g/hp[middot]hr
when measured over the applicable FTP transient duty cycle specified in
Sec. 1036.512. This standard begins in model year 2014 for
compression-ignition engines and in model year 2016 for spark-ignition
engines.
(b) Family Certification Levels. You must specify a CO2
Family Certification Level (FCL) for each engine family expressed to
the same number of decimal places as the emission standard. The FCL may
not be less than the certified emission level for the engine family.
The CO2 family emission limit (FEL) for the engine family is
equal to the FCL multiplied by 1.03.
(c) Averaging, banking, and trading. You may generate or use
emission credits under the averaging, banking, and trading (ABT)
program described in subpart H of this part for demonstrating
compliance with CO2 emission standards. Credits (positive
and negative) are calculated from the difference between the FCL and
the applicable emission standard. As described in Sec. 1036.705, you
may use CO2 credits to certify your engine families to FELs
for N2O and/or CH4, instead of the
N2O/CH4 standards of this section that otherwise
apply. Except as specified in Sec. Sec. 1036.150 and 1036.705, you may
not generate or use credits for N2O or CH4
emissions.
(d) Useful life. The exhaust emission standards of this section
apply for the useful life, expressed as vehicle miles, or hours of
engine operation, or years in service, whichever comes first, as
follows:
Table 3 to Paragraph (d) of Sec. 1036.108--Useful Life by Primary
Intended Service Class for Model Year 2021 and Later
------------------------------------------------------------------------
Primary intended service class Miles Years
------------------------------------------------------------------------
Spark-ignition HDE \a\.................. 150,000 15
Light HDE \a\........................... 150,000 15
Medium HDE.............................. 185,000 10
Heavy HDE \b\........................... 435,000 10
------------------------------------------------------------------------
\a\ Useful life for Spark-ignition HDE and Light HDE before model year
2021 is 110,000 miles or 10 years, whichever occurs first.
\b\ Useful life for Heavy HDE is also expressed as 22,000 operating
hours. For an individual engine, the useful life is no shorter than 10
years or 100,000 miles, whichever occurs first, regardless of
operating hours.
(e) Applicability for testing. The emission standards in this
subpart apply as specified in this paragraph (e) to all duty-cycle
testing (according to the applicable test cycles) of testable
configurations, including certification, selective enforcement audits,
and in-use testing. The CO2 FCLs serve as the CO2
emission standards for the engine family with respect to certification
and confirmatory testing instead of the standards specified in
paragraph (a)(1) of this section. The FELs serve as the emission
standards for the engine family with respect to all other duty-cycle
testing. See Sec. Sec. 1036.235 and 1036.241 to determine which engine
configurations within the engine family are subject to testing. Note
that engine fuel maps and powertrain test results also serve as
standards as described in Sec. Sec. 1036.535, 1036.540, and 1036.630
and 40 CFR 1037.550.
Sec. 1036.110 Diagnostic controls.
Onboard diagnostic (OBD) systems must generally detect malfunctions
in the emission control system, store trouble codes corresponding to
detected malfunctions, and alert operators appropriately. Starting in
model year 2027, new engines must have OBD systems as described in this
section. You may optionally comply with any or all of the requirements
of this section instead of 40 CFR 86.010-18 in earlier model years.
(a) Chassis-based OBD requirements apply instead of the
requirements of this section for certain engines as follows:
(1) Heavy-duty engines intended to be installed in heavy duty
vehicles at or below 14,000 pounds GVWR must meet the requirements in
40 CFR 86.1806. Note that 40 CFR 86.1806 allows for using later
versions of specified OBD requirements from the California Air
Resources Board, which includes meeting the 2019 heavy-duty OBD
requirements adopted for California and updated emission thresholds as
described in this section.
(2) Heavy-duty spark-ignition engines intended to be installed in
heavy-duty vehicles above 14,000 pounds GVWR may meet the requirements
in 40 CFR 86.1806 if the same engines are also installed in vehicles
certified under 40 CFR part 86, subpart S, where both sets
[[Page 4492]]
of vehicles share similar emission controls.
(b) Engines must comply with the 2019 heavy-duty OBD requirements
adopted for California as described in this paragraph (b). California's
2019 heavy-duty OBD requirements are part of 13 CCR 1968.2, 1968.5,
1971.1, and 1971.5 (incorporated by reference in Sec. 1036.810). We
may approve your request to certify an OBD system meeting alternative
specifications if you submit information as needed to demonstrate that
it meets the intent of this section. For example, we may approve your
request for a system that meets a later version of California's OBD
requirements if you demonstrate that it meets the intent of this
section; the demonstration must include identification of any approved
deficiencies and your plans to resolve such deficiencies. To
demonstrate that your engine meets the intent of this section, the OBD
system meeting alternative specifications must address all the
provisions described in this paragraph (b) and in paragraph (c) of this
section. The following clarifications and exceptions apply for engines
certified under this part:
(1) We may approve a small manufacturer's request to delay
complying with the requirements of this section for up to three model
years if that manufacturer has not certified those engines or other
comparable engines in California for those model years.
(2) For engines not certified in California, references to vehicles
meeting certain California Air Resources Board emission standards are
understood to refer to the corresponding EPA emission standards for a
given family, where applicable. Use good engineering judgment to
correlate the specified standards with the EPA standards that apply
under this part. You must describe in your application for
certification how you will perform testing to demonstrate compliance
with OBD requirements to represent all your engine families over five
or fewer model years.
(3) Engines must comply with OBD requirements throughout the useful
life as specified in Sec. 1036.104(e).
(4) The purpose and applicability statements in 13 CCR 1971.1(a)
and (b) do not apply.
(5) Emission thresholds apply as follows:
(i) Spark-ignition engines are subject to a NOX
threshold of 0.35 g/hp[middot]hr for catalyst monitoring and 0.30 g/
hp[middot]hr in all other cases. Spark-ignition engines are subject to
a PM threshold of 0.015 g/hp[middot]hr. Thresholds apply for operation
on the FTP and SET duty cycles.
(ii) Compression-ignition engines are subject to a NOX
threshold of 0.40 g/hp[middot]hr and a PM threshold of 0.03 g/
hp[middot]hr for operation on the FTP and SET duty cycles.
(iii) All engines are subject to HC and CO thresholds as specified
in 13 CCR 1968.2 and 1971.1, except that the ``applicable standards''
for determining these thresholds are 0.14 g/hp[middot]hr for HC, 14.4
g/hp[middot]hr for CO from spark-ignition engines, and 15.5 g/
hp[middot]hr for CO from compression-ignition engines.
(iv) Compression-ignition engines may be exempt from certain
monitoring in 13 CCR 1968.2 and 1971.1 based on specified test-out
criteria. To calculate these test-out criteria, the ``applicable
standards'' are 0.20 g/hp[middot]hr for NOX, 0.14 g/
hp[middot]hr for HC, 0.01 g/hp[middot]hr for PM, 14.4 g/hp[middot]hr
for CO from spark-ignition engines, and 15.5 g/hp[middot]hr for CO from
compression-ignition engines.
(6) The provisions related to verification of in-use compliance in
13 CCR 1971.1(l) do not apply. The provisions related to manufacturer
self-testing in 13 CCR 1971.5(c) also do not apply.
(7) The deficiency provisions described in paragraph (d) of this
section apply instead of 13 CCR 1971.1(k).
(8) Include the additional data-stream signals in 13 CCR
1971.1(h)(4.2.3)(E), (F), and (G) as freeze-frame conditions as
required in 13 CCR 1971.1(h)(4.3).
(9) Design compression-ignition engines to make the following
additional data-stream signals available on demand with a generic scan
tool according to 13 CCR 1971.1(h)(4.2), if the engine is so equipped:
(i) Engine and vehicle parameters. Status of parking brake, neutral
switch, brake switch, and clutch switch, wastegate control solenoid
output, wastegate position (commanded and actual), speed and output
shaft torque consistent with Sec. 1036.115(d).
(ii) Diesel oxidation catalyst parameters. Include inlet and outlet
pressure and temperature for the diesel oxidation catalyst.
(iii) Particulate filter parameters. Include filter soot load and
ash load for all installed particulate filters.
(iv) EGR parameters. Include differential pressure for exhaust gas
recirculation.
(v) SCR parameters. Include DEF quality-related signals, DEF
coolant control valve position (commanded and actual), DEF tank
temperature, DEF system pressure, DEF pump commanded percentage, DEF
doser control status, DEF line heater control outputs, aftertreatment
dosing quantity commanded and actual.
(vi) Derating parameters. Include any additional parameters used to
apply inducements under Sec. 1036.111 or any other SCR-related or DPF-
related engine derates under Sec. 1036.125.
(10) Design spark-ignition engines to make the following additional
parameters available for reading with a generic scan tool, if
applicable:
(i) Air-fuel enrichment parameters. Percent of time in enrichment,
both for each trip (key-on to key-off) and as a cumulative lifetime
value. Track values separately for enrichment based on throttle, engine
protection, and catalyst protection. Include all time after engine
warm-up when the engine is not operating at the air-fuel ratio designed
for peak three-way catalyst efficiency. Peak efficiency typically
involves closed-loop feedback control.
(ii) [Reserved]
(11) If you have an approved Executive order from the California
Air Resources Board for a given engine family, we may rely on that
Executive order to evaluate whether you meet federal OBD requirements
for that same engine family or an equivalent engine family. Engine
families are equivalent if they are identical in all aspects material
to emission characteristics; for example, we would consider different
inducement strategies and different warranties not to be material to
emission characteristics relevant to these OBD testing requirements.
EPA would count two equivalent engine families as one for the purposes
of determining OBD demonstration testing requirements. Send us the
following information:
(i) You must submit additional information as needed to demonstrate
that you meet the requirements of this section that are not covered by
the California Executive order.
(ii) Send us results from any testing you performed for certifying
engine families (including equivalent engine families) with the
California Air Resources Board, including the results of any testing
performed under 13 CCR 1971.1(l) for verification of in-use compliance
and 13 CCR 1971.5(c) for manufacturer self-testing within the deadlines
set out in 13 CCR 1971.1.
(iii) We may require that you send us additional information if we
need it to evaluate whether you meet the requirements of this paragraph
(b)(11). This may involve sending us copies of documents you send to
the California Air Resources Board.
(12) You may ask us to approve conditions for which the diagnostic
system may disregard trouble codes, as described in 13 CCR
1971.1(g)(5.3)-(5.6).
[[Page 4493]]
(13) References to the California ARB Executive Officer are deemed
to be the EPA Administrator.
(c) Design the diagnostic system to display the following
information in the cab:
(1) For inducements specified in Sec. 1036.111 and any other AECD
that derates engine output related to SCR or DPF systems, indicate the
fault code for the detected problem, a description of the fault code,
and the current speed restriction. For inducement faults under Sec.
1036.111, identify whether the fault condition is for DEF quantity, DEF
quality, or tampering; for other faults, identify whether the fault
condition is related to SCR or DPF systems. If there are additional
derate stages, also indicate the next speed restriction and the time
remaining until starting the next restriction. If the derate involves
something other than restricting vehicle speed, such as a torque
derate, adjust the information to correctly identify any current and
pending restrictions.
(2) Identify on demand the total number of diesel particulate
filter regeneration events that have taken place since installing the
current particulate filter.
(3) Identify on demand the historical and current rate of DEF
consumption, such as gallons of DEF consumed per mile or gallons of DEF
consumed per gallon of diesel fuel consumed. Design the system to allow
the operator to reset the current rate of DEF consumption.
(d) You may ask us to accept as compliant an engine that does not
fully meet specific requirements under this section. The following
provisions apply regarding OBD system deficiencies:
(1) We will not approve a deficiency for gasoline-fueled or diesel-
fueled engines if it involves the complete lack of a major diagnostic
monitor, such as monitors related to exhaust aftertreatment devices,
oxygen sensors, air-fuel ratio sensors, NOX sensors, engine
misfire, evaporative leaks, and diesel EGR (if applicable). We may
approve such deficiencies for engines using other fuels if you
demonstrate that the alternative fuel causes these monitors to be
unreliable.
(2) We will approve a deficiency only if you show us that full
compliance is infeasible or unreasonable considering any relevant
factors, such as the technical feasibility of a given monitor, or the
lead time and production cycles of vehicle designs and programmed
computing upgrades.
(3) Our approval for a given deficiency applies only for a single
model year, though you may continue to ask us to extend a deficiency
approval in renewable one-year increments. We may approve an extension
if you demonstrate an acceptable level of progress toward compliance
and you show that the necessary hardware or software modifications
would pose an unreasonable burden. We will approve a deficiency for
more than three years only if you further demonstrate that you need the
additional lead time to make substantial changes to engine hardware.
(4) We will not approve deficiencies retroactively.
Sec. 1036.111 Inducements related to SCR.
Engines using SCR to control emissions depend on a constant supply
of diesel exhaust fluid (DEF). This section describes how manufacturers
must design their engines to derate power output to induce operators to
take appropriate actions to ensure the SCR system is working properly.
The requirements of this section apply equally for engines installed in
heavy-duty vehicles at or below 14,000 lbs GVWR. The requirements of
this section apply starting in model year 2027, though you may comply
with the requirements of this section in earlier model years.
(a) General provisions. The following terms and general provisions
apply under this section:
(1) As described in Sec. 1036.110, this section relies on terms
and requirements specified for OBD systems by California ARB in 13 CCR
1968.2 and 1971.1 (incorporated by reference in Sec. 1036.810).
(2) The provisions of this section apply differently based on an
individual vehicle's speed history. A vehicle's speed category is based
on the OBD system's recorded value for average speed for the preceding
30 hours of non-idle engine operation. The vehicle speed category
applies at the point that the engine first detects a fault condition
identified under paragraph (b) of this section and continues to apply
until the fault condition is fully resolved as specified in paragraph
(e) of this section. Non-idle engine operation includes all operating
conditions except those that qualify as idle based on OBD system
controls as specified in 13 CCR 1971.1(h)(5.4.10). Apply speed derates
based on the following categories:
Table 1 to Paragraph (a)(2) of Sec. 1036.111--Vehicle Categories
------------------------------------------------------------------------
Vehicle category Average speed (mi/hr)
------------------------------------------------------------------------
Low-speed................................. speed <15.
Medium-speed.............................. 15 <=speed <25.
High-speed................................ speed >=25.
------------------------------------------------------------------------
(3) Where engines derate power output as specified in this section,
the derate must decrease vehicle speed by 1 mi/hr for every five
minutes of engine operation until reaching the specified derate speed.
This requirement applies at the onset of an inducement, at any
transition to a different step of inducement, and for any derate that
recurs under paragraph (e)(3) of this section.
(b) Fault conditions. Create derate strategies that monitor for and
trigger an inducement based on the following conditions:
(1) DEF supply falling to a level corresponding to three hours of
engine operation, based on available information on DEF consumption
rates.
(2) DEF quality failing to meet your concentration specifications.
(3) Any signal indicating that a catalyst is missing.
(4) Open circuit faults related to the following: DEF tank level
sensor, DEF pump, DEF quality sensor, SCR wiring harness,
NOX sensors, DEF dosing valve, DEF tank heater, DEF tank
temperature sensor, and aftertreatment control module.
(c) [Reserved]
(d) Derate schedule. Engines must follow the derate schedule
described in this paragraph (d) if the engine detects a fault condition
identified in paragraph (b) of this section. The derate takes the form
of a maximum drive speed for the vehicle. This maximum drive speed
decreases over time based on hours of non-idle engine operation without
regard to engine starting.
(1) Apply speed-limiting derates according to the following
schedule:
[[Page 4494]]
Table 2 to Paragraph (d)(1) of Sec. 1036.111--Derate Schedule for Detected Faults
----------------------------------------------------------------------------------------------------------------
High-speed vehicles Low-speed vehicles Low-speed vehicles
----------------------------------------------------------------------------------------------------------------
Hours of non-idle Maximum speed (mi/ Hours of non-idle Maximum speed (mi/ Hours of non-idle Maximum speed (mi/
engine operation hr) engine operation hr) engine operation hr)
----------------------------------------------------------------------------------------------------------------
0 65 0 55 0 45
6 60 6 50 5 40
12 55 12 45 10 35
20 50 45 40 30 25
86 45 70 35 ................. .................
119 40 90 25 ................. .................
144 35 ................. ................. ................. .................
164 25 ................. ................. ................. .................
----------------------------------------------------------------------------------------------------------------
\a\ Hours start counting when the engine detects a fault condition specified in paragraph (b) of this section.
For DEF supply, you may program the engine to reset the timer to three hours when the engine detects an empty
DEF tank.
(2) You may design and produce engines that will be installed in
motorcoaches with an alternative derate schedule that starts with a 65
mi/hr derate when a fault condition is first detected, steps down to 50
mi/hr after 80 hours, and concludes with a final derate speed of 25 mi/
hr after 180 hours of non-idle operation.
(e) Deactivating derates. Program the engine to deactivate derates
as follows:
(1) Evaluate whether the detected fault condition continues to
apply. Deactivate derates if the engine confirms that the detected
fault condition is resolved.
(2) Allow a generic scan tool to deactivate inducement-related
fault codes while the vehicle is not in motion.
(3) Treat any detected fault condition that recurs within 40 hours
of engine operation as the same detected fault condition, which would
restart the derate at the same point in the derate schedule that the
system last deactivated the derate.
Sec. 1036.115 Other requirements.
Engines that are required to meet the emission standards of this
part must meet the following requirements, except as noted elsewhere in
this part:
(a) Crankcase emissions. Engines may not discharge crankcase
emissions into the ambient atmosphere throughout the useful life, other
than those that are routed to the exhaust upstream of exhaust
aftertreatment during all operation, except as follow:
(1) Engines equipped with turbochargers, pumps, blowers, or
superchargers for air induction may discharge crankcase emissions to
the ambient atmosphere if the emissions are added to the exhaust
emissions (either physically or mathematically) during all emission
testing.
(2) If you take advantage of this exception, you must manufacture
the engines so that all crankcase emissions can be routed into the
applicable sampling systems specified in 40 CFR part 1065. You must
also account for deterioration in crankcase emissions when determining
exhaust deterioration factors as described in Sec. 1036.240(c)(5).
(b) Fuel mapping. You must perform fuel mapping for your engine as
described in Sec. 1036.505(b).
(c) Evaporative and refueling emissions. You must design and
produce your engines to comply with evaporative and refueling emission
standards as follows:
(1) For complete heavy-duty vehicles you produce, you must certify
the vehicles to emission standards as specified in 40 CFR 1037.103.
(2) For incomplete heavy-duty vehicles, and for engines used in
vehicles you do not produce, you do not need to certify your engines to
evaporative and refueling emission standards or otherwise meet those
standards. However, vehicle manufacturers certifying their vehicles
with your engines may depend on you to produce your engines according
to their specifications. Also, your engines must meet applicable
exhaust emission standards in the installed configuration.
(d) Torque broadcasting. Electronically controlled engines must
broadcast their speed and output shaft torque (in newton-meters).
Engines may alternatively broadcast a surrogate value for determining
torque. Engines must broadcast engine parameters such that they can be
read with a remote device or broadcast them directly to their
controller area networks.
(e) EPA access to broadcast information. If we request it, you must
provide us any hardware, tools, and information we would need to
readily read, interpret, and record all information broadcast by an
engine's on-board computers and electronic control modules. If you
broadcast a surrogate parameter for torque values, you must provide us
what we need to convert these into torque units. We will not ask for
hardware or tools if they are readily available commercially.
(f) Adjustable parameters. Engines that have adjustable parameters
must meet all the requirements of this part for any adjustment in the
practically adjustable range.
(1) We may require that you set adjustable parameters to any
specification within the practically adjustable range during any
testing, including certification testing, selective enforcement
auditing, or in-use testing.
(2) General provisions apply for adjustable parameters as specified
in 40 CFR 1068.50.
(3) DEF supply and DEF quality are adjustable parameters. The
physically adjustable range includes any amount of DEF for which the
engine's diagnostic system does not trigger inducement provisions under
Sec. 1036.111.
(g) Prohibited controls. (1) General provisions. You may not design
your engines with emission control devices, systems, or elements of
design that cause or contribute to an unreasonable risk to public
health, welfare, or safety while operating. For example, this would
apply if the engine emits a noxious or toxic substance it would
otherwise not emit that contributes to such an unreasonable risk.
(2) Vanadium sublimation in SCR catalysts. For engines equipped
with vanadium-based SCR catalysts, you must design the engine and its
emission controls to prevent vanadium sublimation and protect the
catalyst from high temperatures. We will evaluate your engine design
based on the following information that you must include in your
application for certification:
(i) Identify the threshold temperature for vanadium sublimation for
your specified SCR catalyst formulation as
[[Page 4495]]
described in 40 CFR 1065.1113 through 1065.1121.
(ii) Describe how you designed your engine to prevent catalyst
inlet temperatures from exceeding the temperature you identify in
paragraph (g)(2)(i) of this section, including consideration of engine
wear through the useful life. Also describe your design for catalyst
protection in case catalyst temperatures exceed the specified
temperature. In your description, include how you considered elevated
catalyst temperature resulting from sustained high-load engine
operation, catalyst exotherms, particulate filter regeneration, and
component failure resulting in unburned fuel in the exhaust stream.
(h) Defeat devices. You may not equip your engines with a defeat
device. A defeat device is an auxiliary emission control device (AECD)
that reduces the effectiveness of emission controls under conditions
that may reasonably be expected in normal operation and use. However,
an AECD is not a defeat device if you identify it in your application
for certification and any of the following is true:
(1) The conditions of concern were substantially included in the
applicable procedure for duty-cycle testing as described in subpart F
of this part.
(2) You show your design is necessary to prevent engine (or
vehicle) damage or accidents. Preventing engine damage includes
preventing damage to aftertreatment or other emission-related
components.
(3) The reduced effectiveness applies only to starting the engine.
(4) The AECD applies only for engines that will be installed in
emergency vehicles, and the need is justified in terms of preventing
the engine from losing speed, torque, or power due abnormal conditions
of the emission control system, or in terms of preventing such abnormal
conditions from occurring, during operation related to emergency
response. Examples of such abnormal conditions may include excessive
exhaust backpressure from an overloaded particulate trap, and running
out of diesel exhaust fluid for engines that rely on urea-based
selective catalytic reduction.
(i) DEF tanks. Diesel exhaust fluid tanks must be sized to require
refilling no more frequently than the vehicle operator will need to
refill the fuel tank, even for worst-case assumptions related to fuel
efficiency and refueling volumes.
(j) Special provisions for spark-ignition engines. The following
provisions apply for spark-ignition engines that control air-fuel
ratios at or near stoichiometry starting with model year 2027:
(1) Catalyst bed temperature during extended idle may not fall
below 350 [deg]C, or a lower temperature that we approve. Describe how
you designed your engine to meet this requirement in your application
for certification. You may ask us to approve alternative strategies to
prevent emissions from increasing during idle.
(2) In addition to the information requirements of Sec.
1036.205(b), describe why you rely on any AECDs instead of other engine
designs for thermal protection of catalyst or other emission-related
components. Also describe the accuracy of any modeled or measured
temperatures used to activate the AECD. We may ask you to submit a
second-by-second comparison of any modeled and measured component
temperatures as part of your application for certification.
Sec. 1036.120 Emission-related warranty requirements.
(a) General requirements. You must warrant to the ultimate
purchaser and each subsequent purchaser that the new engine, including
all parts of its emission control system, meets two conditions:
(1) It is designed, built, and equipped so it conforms at the time
of sale to the ultimate purchaser with the requirements of this part.
(2) It is free from defects in materials and workmanship that may
keep it from meeting these requirements.
(b) Warranty period. Your emission-related warranty must be valid
for at least as long as the minimum warranty periods listed in this
paragraph (b) in vehicle miles, or hours of engine operation, or years
in service, whichever comes first. You may offer an emission-related
warranty more generous than we require. The emission-related warranty
for the engine may not be shorter than any published warranty you offer
without charge for the engine. Similarly, the emission-related warranty
for any component may not be shorter than any published warranty you
offer without charge for that component. If an extended warranty
requires owners to pay for a portion of repairs, those terms apply in
the same manner to the emission-related warranty. The warranty period
begins when the vehicle is placed into service. The following minimum
warranty periods apply:
Table 1 to Paragraph (b) of Sec. 1036.120--Warranty by Primary Intended Service Class
--------------------------------------------------------------------------------------------------------------------------------------------------------
Model year 2026 and earlier Model year 2027 and later
Primary intended service class -----------------------------------------------------------------------------------------------
Mileage Years Hours Mileage Years Hours
--------------------------------------------------------------------------------------------------------------------------------------------------------
Spark-Ignition HDE...................................... 50,000 5 .............. 160,000 10 8,000
Light HDE............................................... 50,000 5 .............. 210,000 10 10,000
Medium HDE.............................................. 100,000 5 .............. 280,000 10 14,000
Heavy HDE............................................... 100,000 5 .............. 450,000 10 22,000
--------------------------------------------------------------------------------------------------------------------------------------------------------
(c) Components covered. The emission-related warranty covers all
components listed in 40 CFR part 1068, appendix A, and components from
any other system you develop to control emissions. The emission-related
warranty covers any components, regardless of the company that produced
them, that are the original components or the same design as components
from the certified configuration.
(d) Limited applicability. You may deny warranty claims under this
section if the operator caused the problem through improper maintenance
or use, subject to the provisions in Sec. 1036.125 and 40 CFR
1068.115.
(e) Owners manual. Describe in the owners manual the emission-
related warranty provisions from this section that apply to the engine.
Sec. 1036.125 Maintenance instructions and allowable maintenance.
Maintenance includes any inspection, adjustment, cleaning, repair,
or replacement of components and is classified as either emission-
related or not emission-related and each of these can be classified as
either scheduled or
[[Page 4496]]
unscheduled. Further, some emission-related maintenance is also
classified as critical emission-related maintenance. Give the ultimate
purchaser of each new engine written instructions for maintaining and
using the engine. As described in paragraph (h) of this section, these
instructions must identify how owners properly maintain and use engines
to clarify responsibilities for regulatory requirements such as
emission-related warranty and defect reporting.
(a) Critical emission-related maintenance. Critical emission-
related maintenance includes any adjustment, cleaning, repair, or
replacement of components listed in paragraph (a)(2) of this section.
Critical emission-related maintenance may also include other
maintenance that you determine is critical, including maintenance on
other emission-related components as described in 40 CFR part 1068,
appendix A, if we approve it in advance. You may perform scheduled
critical emission-related maintenance during service accumulation on
your emission-data engines at the intervals you specify.
(1) Maintenance demonstration. You must demonstrate that the
maintenance is reasonably likely to be done at your recommended
intervals on in-use engines. We will accept DEF replenishment as
reasonably likely to occur if your engine meets the specifications in
Sec. 1036.111. We will accept other scheduled maintenance as
reasonably likely to occur if you satisfy any of the following
conditions:
(i) You present data showing that, if a lack of maintenance
increases emissions, it also unacceptably degrades the engine's
performance.
(ii) You design and produce your engines with a system we approve
that displays a visible signal to alert drivers that maintenance is
due, either as a result of component failure or the appropriate degree
of engine or vehicle operation. The signal must clearly display
``maintenance needed'', ``check engine'', or a similar message that we
approve. The signal must be continuous while the engine is operating
and not be easily eliminated without performing the specified
maintenance. Your maintenance instructions must specify resetting the
signal after completing the specified maintenance. We must approve the
method for resetting the signal. You may not design the system to be
less effective at the end of the useful life. If others install your
engine in their vehicle, you may rely on installation instructions to
ensure proper mounting and operation of the display. Disabling or
improperly resetting the system for displaying these maintenance-
related signals without performing the indicated maintenance violates
the tampering prohibition in 42 U.S.C. 7522(a)(3).
(iii) You present survey data showing that at least 80 percent of
engines in the field get the maintenance you specify at the recommended
intervals.
(iv) You provide the maintenance free of charge and clearly say so
in your maintenance instructions.
(v) You otherwise show us that the maintenance is reasonably likely
to be done at the recommended intervals.
(2) Minimum scheduled maintenance intervals. You may not schedule
critical emission-related maintenance more frequently than the minimum
intervals specified or allowed in this paragraph (a), except as
specified in paragraph (g) of this section. The minimum intervals
specified for each component applies to actuators, sensors, tubing,
valves, and wiring associated with that component, except as specified.
Table 1 to Paragraph (a)(2) of Sec. 1036.125--Minimum Scheduled Maintenance Intervals for Replacement in Miles
(or Hours)
----------------------------------------------------------------------------------------------------------------
Spark-ignition
Components HDE Light HDE Medium HDE Heavy HDE
----------------------------------------------------------------------------------------------------------------
Spark plugs..................................... 25,000 (750) .............. .............. ..............
DEF filters..................................... .............. 100,000 100,000 100,000
(3,000) (3,000) (3,000)
Crankcase ventilation valves and filters........ 60,000 (1,800) 60,000 (1,800) 60,000 (1,800) 60,000 (1,800)
Ignition wires and coils........................ 50,000 (1,500) .............. .............. ..............
Oxygen sensors.................................. 80,000 (2,400) .............. .............. ..............
Air injection system components................. 110,000 .............. .............. ..............
(3,300)
Sensors, actuators, and related control modules 100,000 100,000 150,000 150,000
that are not integrated into other systems..... (3,000) (3,000) (4,500) (4,500)
Particulate filtration systems (other than 100,000 100,000 3,000) 250,000 7,500) 250,000
filter substrates)............................. (3,000) (7,500)
Catalyst systems (other than catalyst 110,000 110,000 185,000 5,550) 435,000
substrates), fuel injectors, electronic control (3,300) (3,300) (13,050)
modules, hybrid system components,
turbochargers, and EGR system components
(including filters and coolers) ...............
Catalyst substrates and particulate filter 200,000 270,000 350,000 650,000
substrates..................................... (10,000) (13,000) (17,000) (32,000)
----------------------------------------------------------------------------------------------------------------
Table 2 to Paragraph (a)(2) of Sec. 1036.125--Minimum Scheduled Maintenance Intervals for Adjustment or
Cleaning
----------------------------------------------------------------------------------------------------------------
Accumulated miles (hours) for components
-----------------------------------------------------------------------------
Component Spark-ignition
HDE Light HDE Medium HDE Heavy HDE
----------------------------------------------------------------------------------------------------------------
Spark plugs....................... 25,000 (750)
EGR-related filters and coolers, 50,000 (1,500) 50,000 (1,500) 50,000 (1,500)....... 50,000 (1,500)
fuel injectors, and crankcase
ventilation valves and filters.
DEF filters....................... .............. 50,000 (1,500) 50,000 (1,500)....... 50,000 (1,500)
[[Page 4497]]
Ignition wires and coils.......... 50,000 (1,500)
Oxygen sensors.................... 80,000 (2,400)
Air injection system components... 100,000
(3,000)
Catalyst system components, EGR 100,000 100,000 100,000 (3,000), then 100,000 (3,000), then
system components (other than (3,000) (3,000) 50,000 (4,500). 150,000 (4,500)
filters or coolers), particulate
filtration system components, and
turbochargers.
----------------------------------------------------------------------------------------------------------------
(3) New technology. You may ask us to approve scheduled critical
emission-related maintenance of components not identified in paragraph
(a)(2) of this section that is a direct result of the implementation of
new technology not used in model year 2020 or earlier engines, subject
to the following provisions:
(i) Your request must include your recommended maintenance
interval, including data to support the need for the maintenance, and a
demonstration that the maintenance is likely to occur at the
recommended interval using one of the conditions specified in paragraph
(a)(1) of this section.
(ii) For any such new technology, we will publish a Federal
Register notice based on information you submit and any other available
information to announce that we have established new allowable minimum
maintenance intervals. Any manufacturer objecting to our decision may
ask for a hearing (see Sec. 1036.820).
(4) System components. The following provisions clarify which
components are included in certain systems:
(i) Catalyst system refers to the aftertreatment assembly used for
gaseous emission control and generally includes catalyst substrates,
substrate housings, exhaust gas temperature sensors, gas concentration
sensors, and related control modules. SCR-based catalyst systems also
include DEF level sensors, DEF quality sensors, and DEF temperature
sensors.
(ii) Particulate filtration system refers to the aftertreatment
assembly used for exhaust PM filtration and generally includes filter
substrates, substrate housings, pressure sensors, pressure lines and
tubes, exhaust gas temperature sensors, fuel injectors for active
regeneration, and related control modules.
(b) Recommended additional maintenance. You may recommend any
amount of critical emission-related maintenance that is additional to
what we approve in paragraph (a) of this section, as long as you state
clearly that the recommended additional maintenance steps are not
necessary to keep the emission-related warranty valid. If operators do
the maintenance specified in paragraph (a) of this section, but not the
recommended additional maintenance, this does not allow you to
disqualify those engines from in-use testing or deny a warranty claim.
Do not take these maintenance steps during service accumulation on your
emission-data engines.
(c) Special maintenance. You may specify more frequent maintenance
to address problems related to special situations, such as atypical
engine operation. For example, you may specify more frequent
maintenance if operators fuel the engine with an alternative fuel such
as biodiesel. You must clearly state that this special maintenance is
associated with the special situation you are addressing. We may
disapprove your maintenance instructions if we determine that you have
specified special maintenance steps to address engine operation that is
not atypical, or that the maintenance is unlikely to occur in use. If
we determine that certain maintenance items do not qualify as special
maintenance under this paragraph (c), you may identify them as
recommended additional maintenance under paragraph (b) of this section.
(d) Noncritical emission-related maintenance. You may specify any
amount of emission-related inspection or other maintenance that is not
approved critical emission-related maintenance under paragraph (a) of
this section, subject to the provisions of this paragraph (d).
Noncritical emission-related maintenance generally includes maintenance
on the components we specify in 40 CFR part 1068, appendix A, that is
not covered in paragraph (a) of this section. You must state in the
owners manual that these steps are not necessary to keep the emission-
related warranty valid. If operators fail to do this maintenance, this
does not allow you to disqualify those engines from in-use testing or
deny a warranty claim. Do not take these inspection or other
maintenance steps during service accumulation on your emission-data
engines.
(e) Maintenance that is not emission-related. You may schedule any
amount of maintenance unrelated to emission controls that is needed for
proper functioning of the engine. This might include adding engine oil;
changing air, fuel, or oil filters; servicing engine-cooling systems;
adjusting idle speed, governor, engine bolt torque, valve lash,
injector lash, timing, or tension of air pump drive belts; and
lubricating the heat control valve in the exhaust manifold. For
maintenance that is not emission-related, you may perform the
maintenance during service accumulation on your emission-data engines
at the least frequent intervals that you recommend to the ultimate
purchaser (but not the intervals recommended for special situations).
(f) [Reserved]
(g) Payment for scheduled maintenance. Owners are responsible for
properly maintaining their engines, which generally includes paying for
scheduled maintenance. However, you may commit to paying for scheduled
maintenance as described in paragraph (a)(1)(iv) of this section to
demonstrate that the maintenance will occur. You may also schedule
maintenance not otherwise allowed by paragraph (a)(2) of this section
if you pay for it. You must pay for scheduled maintenance on any
component during the useful life if it meets all the following
conditions:
(1) Each affected component was not in general use on similar
engines before 1980.
(2) The primary function of each affected component is to reduce
emissions.
(3) The cost of the maintenance is more than 2 percent of the price
of the engine.
[[Page 4498]]
(4) Failure to perform the maintenance would not cause clear
problems that would significantly degrade the engine's performance.
(h) Owners manual. Include the following maintenance-related
information in the owners manual, consistent with the requirements of
this section:
(1) Clearly describe the scheduled maintenance steps, consistent
with the provisions of this section, using nontechnical language as
much as possible. Include a list of components for which you will cover
scheduled replacement costs.
(2) Identify all maintenance you consider necessary for the engine
to be considered properly maintained for purposes of making valid
warranty claims. Describe what documentation you consider appropriate
for making these demonstrations. Note that you may identify failure to
repair critical emission-related components as improper maintenance if
the repairs are related to an observed defect. Your maintenance
instructions under this section may not require components or service
identified by brand, trade, or corporate name. Also, do not directly or
indirectly require that the engine be serviced by your franchised
dealers or any other service establishments with which you have a
commercial relationship. However, you may disregard these limitations
on your maintenance requirements if you do one of the following things:
(i) Provide a component or service without charge under the
purchase agreement.
(ii) Get us to waive this prohibition in the public's interest by
convincing us the engine will work properly only with the identified
component or service.
(3) Describe how the owner can access the OBD system to
troubleshoot problems and find emission-related diagnostic information
and codes stored in onboard monitoring systems as described in Sec.
1036.110(b) and (c). These instructions must at a minimum include
identification of the OBD communication protocol used, location and
type of OBD connector, brief description of what OBD is (including type
of information stored, what a MIL is, and explanation that some MILs
may self-extinguish), and a note that generic scan tools can provide
engine maintenance information.
(4) Describe the elements of the emission control system and
provide an overview of how they function.
(5) Include one or more diagrams of the engine and its emission-
related components with the following information:
(i) The flow path for intake air and exhaust gas.
(ii) The flow path of evaporative and refueling emissions for
spark-ignition engines, and DEF for compression-ignition engines, as
applicable.
(iii) The flow path of engine coolant if it is part of the emission
control system described in the application for certification.
(iv) The identity, location, and arrangement of relevant sensors,
DEF heater and other DEF delivery components, and other critical
emission-related components. Terminology to identify components must be
consistent with codes you use for the OBD system.
(6) Include one or more exploded-view drawings that allow the owner
to identify the following components: EGR valve, EGR actuator, EGR
cooler, all emission sensors (such as NOX sensors and soot
sensors), temperature and pressure sensors (such as sensors related to
EGR, DPF, DOC, and SCR and DEF), quality sensors, DPF filter, DOC, SCR
catalyst, fuel (DPF-related) and DEF dosing units and components (e.g.,
pumps, metering units, filters, nozzles, valves, injectors),
aftertreatment-related control modules, any other DEF delivery-related
components (such as delivery lines and freeze-protection components),
and separately replaceable aftertreatment-related wiring harnesses.
Terminology to identify components must be consistent with codes you
use for the OBD system. Include part numbers for sensors and filters
related to SCR and DPF systems for the current model year or any
earlier model year.
(7) Include the following statement: ``Technical service bulletins,
emission-related recalls, and other information for your engine may be
available at www.nhtsa.gov/recalls.''
(8) Include a troubleshooting guide to address the following
warning signals related to SCR inducement:
(i) The inducement derate schedule (including indication that
inducements will begin prior to the DEF tank being completely empty).
(ii) The meaning of any trouble lights that indicate specific
problems (e.g., DEF level).
(iii) A description of the three types of SCR-related derates (DEF
quality, DEF quality and tampering) and that further information on the
inducement cause (e.g., trouble codes) is available using the OBD
system.
(9) Describe how to access OBD fault codes related to DPF-related
derates.
(10) Identify a website for the service information required in 40
CFR 86.010-38(j).
Sec. 1036.130 Installation instructions for vehicle manufacturers.
(a) If you sell an engine for someone else to install in a vehicle,
give the engine installer instructions for installing it consistent
with the requirements of this part. Include all information necessary
to ensure that an engine will be installed in its certified
configuration.
(b) Make sure these instructions have the following information:
(1) Include the heading: ``Emission-related installation
instructions''.
(2) State: ``Failing to follow these instructions when installing a
certified engine in a heavy-duty motor vehicle violates federal law,
subject to fines or other penalties as described in the Clean Air
Act.''
(3) Provide all instructions needed to properly install the exhaust
system and any other components. Include any appropriate instructions
for configuring the exhaust system in the vehicle to allow for
collecting emission samples for in-use testing where that is practical.
(4) Describe any necessary steps for installing any diagnostic
system required under Sec. 1036.110.
(5) Describe how your certification is limited for any type of
application. For example, if you certify Heavy HDE to the
CO2 standards using only transient FTP testing, you must
make clear that the engine may not be installed in tractors.
(6) Describe any other instructions to make sure the installed
engine will operate according to design specifications in your
application for certification. This may include, for example,
instructions for installing aftertreatment devices when installing the
engines.
(7) Give the following instructions if you do not ship diesel
exhaust fluid tanks with your engines:
(i) Specify that vehicle manufacturers must install diesel exhaust
fluid tanks meeting the specifications of Sec. 1036.115(i).
(ii) Describe how vehicle manufacturers must install diesel exhaust
fluid tanks with sensors as needed to meet the requirements of
Sec. Sec. 1036.110 and 1036.111.
(8) State: ``If you install the engine in a way that makes the
engine's emission control information label hard to read during normal
engine maintenance, you must place a duplicate label on the vehicle, as
described in 40 CFR 1068.105.''
(9) Describe how vehicle manufacturers need to apply stickers to
qualifying vehicles as described in Sec. 1036.136 if you certify
engines to the
[[Page 4499]]
Clean Idle NOX standard of Sec. 1036.104(b).
(c) Give the vehicle manufacturer fuel map results as described in
Sec. 1036.505(b).
(d) You do not need installation instructions for engines that you
install in your own vehicles.
(e) Provide instructions in writing or in an equivalent format. For
example, you may post instructions on a publicly available website for
downloading or printing. If you do not provide the instructions in
writing, explain in your application for certification how you will
ensure that each installer is informed of the installation
requirements.
Sec. 1036.135 Labeling.
(a) Assign each engine a unique identification number and
permanently affix, engrave, or stamp it on the engine in a legible way.
(b) At the time of manufacture, affix a permanent and legible label
identifying each engine. The label must meet the requirements of 40 CFR
1068.45.
(c) The label must--
(1) Include the heading ``EMISSION CONTROL INFORMATION''.
(2) Include your full corporate name and trademark. You may
identify another company and use its trademark instead of yours if you
comply with the branding provisions of 40 CFR 1068.45.
(3) Include EPA's standardized designation for the engine family.
(4) Identify the primary intended service class.
(5) State the engine's displacement (in liters); however, you may
omit this from the label if all the engines in the engine family have
the same per-cylinder displacement and total displacement.
(6) State the date of manufacture [DAY (optional), MONTH, and
YEAR]; however, you may omit this from the label if you stamp, engrave,
or otherwise permanently identify it elsewhere on the engine, in which
case you must also describe in your application for certification where
you will identify the date on the engine.
(7) State the NOX FEL to which the engines are certified
if applicable. Identify the Clean Idle standard if you certify the
engine to the NOX standard of Sec. 1036.104(b).
(8) State: ``THIS ENGINE COMPLIES WITH U.S. EPA REGULATIONS FOR
[MODEL YEAR] HEAVY-DUTY HIGHWAY ENGINES.''
(9) Identify any limitations on your certification. For example, if
you certify Heavy HDE to the CO2 standards using only
steady-state testing, include the statement ``TRACTORS ONLY''.
Similarly, for engines with one or more approved AECDs for emergency
vehicle applications under Sec. 1036.115(h)(4), the statement: ``THIS
ENGINE IS FOR INSTALLATION IN EMERGENCY VEHICLES ONLY''.
(d) You may add information to the emission control information
label as follows:
(1) You may identify other emission standards that the engine meets
or does not meet. You may add the information about the other emission
standards to the statement we specify, or you may include it in a
separate statement.
(2) You may add other information to ensure that the engine will be
properly maintained and used.
(3) You may add appropriate features to prevent counterfeit labels.
For example, you may include the engine's unique identification number
on the label.
(e) You may ask us to approve modified labeling requirements in
this part if you show that it is necessary or appropriate. We will
approve your request if your alternate label is consistent with the
requirements of this part. We may also specify modified labeling
requirements to be consistent with the intent of 40 CFR part 1037.
(f) If you obscure the engine label while installing the engine in
the vehicle such that the label cannot be read during normal
maintenance, you must place a duplicate label on the vehicle. If others
install your engine in their vehicles in a way that obscures the engine
label, we require them to add a duplicate label on the vehicle (see 40
CFR 1068.105); in that case, give them the number of duplicate labels
they request and keep the following records for at least five years:
(1) Written documentation of the request from the vehicle
manufacturer.
(2) The number of duplicate labels you send for each engine family
and the date you sent them.
Sec. 1036.136 Clean Idle sticker.
(a) Design and produce stickers showing that your engines meet the
federal Clean Idle standard if you certify engines to the Clean Idle
NOX standard of Sec. 1036.104(b). The sticker must--
(1) Meet the requirements of 40 CFR 1068.45 for permanent labels.
The preferred location for sticker placement is on the driver's side of
the hood.
(2) Include one or both of your corporate name and trademark.
(3) Identify that the engine is qualified to meet the federal Clean
Idle NOX standard.
(4) Include a serial number or other method to confirm that
stickers have been properly applied to vehicles.
(b) The following provisions apply for placing Clean Idle stickers
on vehicles with installed engines that have been certified to the
NOX standard of Sec. 1036.104(b):
(1) If you install engines in vehicles you produce, you must apply
a sticker to each vehicle certified to the Clean Idle standard.
(2) If you ship engines for others to install in vehicles, include
in your purchasing documentation the manufacturer's request for a
specific number of labels corresponding to the number of engines
ordered. Supply the vehicle manufacturer with exactly one sticker for
each shipped engine certified to the Clean Idle standard. Prepare your
emission-related installation instructions to ensure that vehicle
manufacturers meet all application requirements. Keep the following
records for at least five years:
(i) Written documentation of the vehicle manufacturer's request for
stickers.
(ii) Tracking information for stickers you send and the date you
sent them.
(c) The provisions in 40 CFR 1068.101 apply for the Clean Idle
sticker in the same way that those provisions apply for emission
control information labels.
Sec. 1036.140 Primary intended service class and engine cycle.
You must identify a single primary intended service class for each
engine family that best describes vehicles for which you design and
market the engine, as follows:
(a) Divide compression-ignition engines into primary intended
service classes based on the following engine and vehicle
characteristics:
(1) Light HDE includes engines that are not designed for rebuild
and do not have cylinder liners. Vehicle body types in this group might
include any heavy-duty vehicle built from a light-duty truck chassis,
van trucks, multi-stop vans, and some straight trucks with a single
rear axle. Typical applications would include personal transportation,
light-load commercial delivery, passenger service, agriculture, and
construction. The GVWR of these vehicles is normally at or below 19,500
pounds.
(2) Medium HDE includes engines that may be designed for rebuild
and may have cylinder liners. Vehicle body types in this group would
typically include school buses, straight trucks with single rear axles,
city tractors, and a variety of special purpose vehicles such as small
dump trucks, and refuse trucks. Typical applications would include
commercial short haul and intra-city delivery and pickup. Engines
[[Page 4500]]
in this group are normally used in vehicles whose GVWR ranges from
19,501 to 33,000 pounds.
(3) Heavy HDE includes engines that are designed for multiple
rebuilds and have cylinder liners. Vehicles in this group are normally
tractors, trucks, straight trucks with dual rear axles, and buses used
in inter-city, long-haul applications. These vehicles normally exceed
33,000 pounds GVWR.
(b) Divide spark-ignition engines into primary intended service
classes as follows:
(1) Spark-ignition engines that are best characterized by paragraph
(a)(1) or (2) of this section are in a separate Spark-ignition HDE
primary intended service class.
(2) Spark-ignition engines that are best characterized by paragraph
(a)(3) of this section are included in the Heavy HDE primary intended
service class along with compression-ignition engines. Gasoline-fueled
engines are presumed not to be characterized by paragraph (a)(3) of
this section; for example, vehicle manufacturers may install some
number of gasoline-fueled engines in Class 8 trucks without causing the
engine manufacturer to consider those to be Heavy HDE.
(c) References to ``spark-ignition standards'' in this part relate
only to the spark-ignition engines identified in paragraph (b)(1) of
this section. References to ``compression-ignition standards'' in this
part relate to compression-ignition engines, to spark-ignition engines
optionally certified to standards that apply to compression-ignition
engines, and to all engines identified under paragraph (b)(2) of this
section as Heavy HDE.
Sec. 1036.150 Interim provisions.
The provisions in this section apply instead of other provisions in
this part. This section describes when these interim provisions expire,
if applicable.
(a) Transitional ABT credits for NOX emissions. You may generate
NOX credits from model year 2026 and earlier engines and use
those as transitional credits for model year 2027 and later engines
using any of the following methods:
(1) Discounted credits. Generate discounted credits by certifying
any model year 2022 through 2026 engine family to meet all the
requirements that apply under 40 CFR part 86, subpart A. Calculate
discounted credits for certifying engines in model years 2027 through
2029 as described in Sec. 1036.705 relative to a NOX
emission standard of 200 mg/hp[middot]hr and multiply the result by
0.6. You may not use discounted credits for certifying model year 2030
and later engines.
(2) Partial credits. Generate partial credits by certifying any
model year 2024 through 2026 compression-ignition engine family as
described in this paragraph (a)(2). You may not use partial credits for
certifying model year 2033 and later engines. Certify engines for
partial credits to meet all the requirements that apply under 40 CFR
part 86, subpart A, with the following adjustments:
(i) Calculate credits as described in Sec. 1036.705 relative to a
NOX emission standard of 200 mg/hp[middot]hr using the
appropriate useful life mileage from 40 CFR 86.004-2. Your declared
NOX family emission limit applies for the FTP and SET duty
cycles.
(ii) Engines must meet a NOX standard when tested over
the Low Load Cycle as described in Sec. 1036.514. Engines must also
meet an off-cycle NOX standard as specified in Sec.
1036.104(a)(3). Calculate the NOX family emission limits for
the Low Load Cycle and for off-cycle testing as described in Sec.
1036.104(c)(3) with StdFTPNOx set to 35 mg/hp[middot]hr and
Std[cycle]NOx set to the values specified in Sec.
1036.104(a)(2) or (3), respectively. No standard applies for HC, PM,
and CO emissions for the Low Load Cycle or for off-cycle testing, but
you must record measured values for those pollutants and include those
measured values where you report NOX emission results.
(iii) For engines selected for in-use testing, we may specify that
you perform testing as described in 40 CFR part 86, subpart T, or as
described in subpart E of this part.
(iv) Add the statement ``Partial credit'' to the emission control
information label.
(3) Full credits. Generate full credits by certifying any model
year 2024 through 2026 engine family to meet all the requirements that
apply under this part. Calculate credits as described in Sec. 1036.705
relative to a NOX emission standard of 200 mg/hp[middot]hr.
You may not use full credits for certifying model year 2033 and later
engines.
(4) 2026 service class pull-ahead credits. Generate credits from
diesel-fueled engines under this paragraph (a)(4) by certifying all
your model year 2026 diesel-fueled Heavy HDE to meet all the
requirements that apply under this part, with a NOX family
emission limit for FTP testing at or below 50 mg/hp[middot]hr.
Calculate credits as described in Sec. 1036.705 relative to a
NOX emission standard of 200 mg/hp[middot]hr. You may use
credits generated under this paragraph (a)(4) through model year 2034,
but not for later model years. Credits generated by Heavy HDE may be
used for certifying Medium HDE after applying a 10 percent discount
(multiply credits by 0.9). Engine families using credits generated
under this paragraph (a)(4) are subject to a NOX FEL cap of
50 mg/hp[middot]hr for FTP testing.
(b) Model year 2014 N2O standards. In model year 2014 and earlier,
manufacturers may show compliance with the N2O standards
using an engineering analysis. This allowance also applies for later
families certified using carryover CO2 data from model 2014
consistent with Sec. 1036.235(d).
(c) Engine cycle classification. Through model year 2020, engines
meeting the definition of spark-ignition, but regulated as compression-
ignition engines under Sec. 1036.140, must be certified to the
requirements applicable to compression-ignition engines under this
part. Such engines are deemed to be compression-ignition engines for
purposes of this part. Similarly, through model year 2020, engines
meeting the definition of compression-ignition, but regulated as Otto-
cycle under 40 CFR part 86 must be certified to the requirements
applicable to spark-ignition engines under this part. Such engines are
deemed to be spark-ignition engines for purposes of this part. See
Sec. 1036.140 for provisions that apply for model year 2021 and later.
(d) Small manufacturers. The greenhouse gas standards of this part
apply on a delayed schedule for manufacturers meeting the small
business criteria specified in 13 CFR 121.201. Apply the small business
criteria for NAICS code 336310 for engine manufacturers with respect to
gasoline-fueled engines and 333618 for engine manufacturers with
respect to other engines; the employee limits apply to the total number
employees together for affiliated companies. Qualifying small
manufacturers are not subject to the greenhouse gas emission standards
in Sec. 1036.108 for engines with a date of manufacture on or after
November 14, 2011 but before January 1, 2022. In addition, qualifying
small manufacturers producing engines that run on any fuel other than
gasoline, E85, or diesel fuel may delay complying with every later
greenhouse gas standard under this part by one model year. Small
manufacturers may certify their engines and generate emission credits
under this part before standards start to apply, but only if they
certify their entire U.S.-directed production volume within that
averaging set for that model year. Note that engines not yet subject to
standards must nevertheless supply fuel maps to vehicle manufacturers
as described in paragraph (n) of this
[[Page 4501]]
section. Note also that engines produced by small manufacturers are
subject to criteria pollutant standards.
(e) Alternate phase-in standards for greenhouse gas emissions.
Where a manufacturer certifies all of its model year 2013 compression-
ignition engines within a given primary intended service class to the
applicable alternate standards of this paragraph (e), its compression-
ignition engines within that primary intended service class are subject
to the standards of this paragraph (e) for model years 2013 through
2016. This means that once a manufacturer chooses to certify a primary
intended service class to the standards of this paragraph (e), it is
not allowed to opt out of these standards.
Table 1 to Paragraph (e) of Sec. 1036.150--Alternate Phase-In Standards (g/hp[middot]hr)
----------------------------------------------------------------------------------------------------------------
Vehicle type Model years Light HDE Medium HDE Heavy HDE
----------------------------------------------------------------------------------------------------------------
Tractors........................ 2013-2015......... NA................ 512 g/hp[middot]hr 485 g/
2016 and later \a\ NA................ 487 g/hp[middot]hr hp[middot]hr.
460 g/
hp[middot]hr.
Vocational...................... 2013-2015......... 618 g/hp[middot]hr 618 g/hp[middot]hr 577 g/
2016 through 2020 576 g/hp[middot]hr 576 g/hp[middot]hr hp[middot]hr.
\a\. 555 g/
hp[middot]hr.
----------------------------------------------------------------------------------------------------------------
\a\ Note: these alternate standards for 2016 and later are the same as the otherwise applicable standards for
2017 through 2020.
(f) [Reserved]
(g) Default deterioration factors for greenhouse gas standards. You
may use default deterioration factors (DFs) without performing your own
durability emission tests or engineering analysis as follows:
(1) You may use a default additive DF of 0.0 g/hp[middot]hr for
CO2 emissions from engines that do not use advanced or off-
cycle technologies. If we determine it to be consistent with good
engineering judgment, we may allow you to use a default additive DF of
0.0 g/hp[middot]hr for CO2 emissions from your engines with
advanced or off-cycle technologies.
(2) You may use a default additive DF of 0.010 g/hp[middot]hr for
N2O emissions from any engine through model year 2021, and
0.020 g/hp[middot]hr for later model years.
(3) You may use a default additive DF of 0.020 g/hp[middot]hr for
CH4 emissions from any engine.
(h) Advanced-technology credits. If you generate CO2
credits from model year 2020 and earlier engines certified for advanced
technology, you may multiply these credits by 1.5.
(i) CO2 credits for low N2O emissions. If you certify your model
year 2014, 2015, or 2016 engines to an N2O FEL less than
0.04 g/hp[middot]hr (provided you measure N2O emissions from
your emission-data engines), you may generate additional CO2
credits under this paragraph (i). Calculate the additional
CO2 credits from the following equation instead of the
equation in Sec. 1036.705:
[GRAPHIC] [TIFF OMITTED] TR24JA23.012
(j) Alternate standards under 40 CFR part 86. This paragraph (j)
describes alternate emission standards for loose engines certified
under 40 CFR 86.1819-14(k)(8). The standards of Sec. 1036.108 do not
apply for these engines. The standards in this paragraph (j) apply for
emissions measured with the engine installed in a complete vehicle
consistent with the provisions of 40 CFR 86.1819-14(k)(8)(vi). The only
requirements of this part that apply to these engines are those in this
paragraph (j), Sec. Sec. 1036.115 through 1036.135, 1036.535, and
1036.540.
(k) Limited production volume allowance under ABT. You may produce
a limited number of Heavy HDE that continue to meet the standards that
applied under 40 CFR 86.007-11 in model years 2027 through 2029. The
maximum number of engines you may produce under this limited production
allowance is 5 percent of the annual average of your actual U.S.-
directed production volume of Heavy HDE in model years 2023-2025.
Engine certification under this paragraph (k) is subject to the
following conditions and requirements:
(1) Engines must meet all the standards and other requirements that
apply under 40 CFR part 86 for model year 2026. Engine must be
certified in separate engine families that qualify for carryover
certification as described in Sec. 1036.235(d).
(2) The NOX FEL must be at or below 200 mg/hp[middot]hr.
Calculate negative credits as described in Sec. 1036.705 by comparing
the NOX FEL to the FTP emission standard specified in Sec.
1036.104(a)(1), with a value for useful life of 650,000 miles. Meet the
credit reporting and recordkeeping requirements in Sec. Sec. 1036.730
and 1036.735.
(3) Label the engine as described in 40 CFR 86.095-35, but include
the following alternate compliance statement: ``THIS ENGINE CONFORMS TO
U.S. EPA REGULATIONS FOR MODEL YEAR 2026 ENGINES UNDER 40 CFR
1036.150(k).''
(l) Credit adjustment for spark-ignition engines and light heavy-
duty compression-ignition engines. For greenhouse gas emission credits
generated from model year 2020 and earlier spark-ignition and light
heavy-duty engines, multiply any banked CO2 credits that you
carry forward to demonstrate compliance with model year 2021 and later
standards by 1.36.
(m) Infrequent regeneration. For model year 2020 and earlier, you
may invalidate any test interval with respect to CO2
measurements if an infrequent regeneration event occurs during the test
interval. Note that Sec. 1036.580 specifies how to apply infrequent
regeneration adjustment factors for later model years.
(n) Supplying fuel maps. Engine manufacturers not yet subject to
standards under Sec. 1036.108 in model year 2021 must supply vehicle
manufacturers with fuel maps (or powertrain test results) as described
in Sec. 1036.130 for those engines.
(o) Engines used in glider vehicles. For purposes of recertifying a
used engine for installation in a glider vehicle, we may allow you to
include in an existing certified engine family those engines you modify
(or otherwise demonstrate) to be identical to engines already covered
by the certificate. We would base such an approval on our review of any
appropriate documentation. These engines must have emission control
information
[[Page 4502]]
labels that accurately describe their status.
(p) Transition to Phase 2 CO2 standards. If you certify all your
model year 2020 engines within an averaging set to the model year 2021
FTP and SET standards and requirements, you may apply the provisions of
this paragraph (p) for enhanced generation and use of emission credits.
These provisions apply separately for Medium HDE and Heavy HDE.
(1) Greenhouse gas emission credits you generate with model year
2018 through 2024 engines may be used through model year 2030, instead
of being limited to a five-year credit life as specified in Sec.
1036.740(d).
(2) You may certify your model year 2024 through 2026 engines to
the following alternative standards:
Table 2 to Paragraph (p)(2) of Sec. 1036.150--Alternative Standards for Model Years 2024 Through 2026
----------------------------------------------------------------------------------------------------------------
Medium heavy- Heavy heavy-
Model years duty- duty- Medium heavy- Heavy heavy-
vocational vocational duty- tractor duty- tractor
----------------------------------------------------------------------------------------------------------------
2024-2026................................... 542 510 467 442
----------------------------------------------------------------------------------------------------------------
(q) Confirmatory testing of fuel maps defined in Sec. 1036.505(b).
For model years 2021 and later, where the results from Eq. 1036.235-1
for a confirmatory test are at or below 2.0%, we will not replace the
manufacturer's fuel maps.
(r) Fuel maps for the transition to updated GEM. (1) You may use
fuel maps from model year 2023 and earlier engines for certifying model
year 2024 and later engines using carryover provisions in Sec.
1036.235(d).
(2) Compliance testing will be based on the GEM version you used to
generate fuel maps for certification. For example, if you perform a
selective enforcement audit with respect to fuel maps, use the same GEM
version that you used to generate fuel maps for certification.
Similarly, we will use the same GEM version that you used to generate
fuel maps for certification if we perform confirmatory testing with one
of your engine families.
(s) Greenhouse gas compliance testing. Select duty cycles and
measure emissions to demonstrate compliance with greenhouse gas
emission standards before model year 2027 as follows:
(1) For model years 2016 through 2020, measure emissions using the
FTP duty cycle specified in Sec. 1036.512 and the SET duty cycle
specified in 40 CFR 86.1362, as applicable.
(2) The following provisions apply for model years 2021 through
2026:
(i) Determine criteria pollutant emissions during any testing used
to demonstrate compliance with greenhouse gas emission standards;
however, the duty-cycle standards of Sec. 1036.104 apply for measured
criteria pollutant emissions only as described in subpart F of this
part.
(ii) You may demonstrate compliance with SET-based greenhouse gas
emission standards in Sec. 1036.108(a)(1) using the SET duty cycle
specified in 40 CFR 86.1362 if you collect emissions with continuous
sampling. Integrate the test results by mode to establish separate
emission rates for each mode (including the transition following each
mode, as applicable). Apply the CO2 weighting factors
specified in 40 CFR 86.1362 to calculate a composite emission result.
(t) Model year 2027 compliance date. The following provisions
describe when this part 1036 starts to apply for model year 2027
engines:
(1) Split model year. Model year 2027 engines you produce before
December 20, 2026 are subject to the criteria standards and related
provisions in 40 CFR part 86, subpart A, as described in Sec.
1036.1(a). Model year 2027 engines you produce on or after December 20,
2026 are subject to all the provisions of this part.
(2) Optional early compliance. You may optionally certify model
year 2027 engines you produce before December 20, 2026 to all the
provisions of this part.
(3) Certification. If you certify any model year 2027 engines to 40
CFR part 86, subpart A, under paragraph (t)(1) of this section, certify
the engine family by dividing the model year into two partial model
years. The first portion of the model year starts when it would
normally start and ends when you no longer produce engines meeting
standards under 40 CFR part 86, subpart A, on or before December 20,
2026. The second portion of the model year starts when you begin
producing engines meeting standards under this part 1036, and ends on
the day your model year would normally end. The following additional
provisions apply for model year 2027 if you split the model year as
described in this paragraph (t):
(i) You may generate emission credits only with engines that are
certified under this part 1036.
(ii) In your production report under Sec. 1036.250(a), identify
production volumes separately for the two parts of the model year.
(iii) OBD testing demonstrations apply singularly for the full
model year.
(u) Crankcase emissions. The provisions of 40 CFR 86.007-11(c) for
crankcase emissions continue to apply through model year 2026.
(v) OBD communication protocol. We may approve the alternative
communication protocol specified in SAE J1979-2 (incorporated by
reference in Sec. 1036.810) if the protocol is approved by the
California Air Resources Board. The alternative protocol would apply
instead of SAE J1939 and SAE J1979 as specified in 40 CFR 86.010-
18(k)(1). Engines designed to comply with SAE J1979-2 must meet the
freeze-frame requirements in Sec. 1036.110(b)(8) and in 13 CCR
1971.1(h)(4.3.2) (incorporated by reference in Sec. 1036.810). This
paragraph (v) also applies for model year 2026 and earlier engines.
(w) Greenhouse gas warranty. For model year 2027 and later engines,
you may ask us to approve the model year 2026 warranty periods
specified in Sec. 1036.120 for components or systems needed to comply
with greenhouse gas emission standards if those components or systems
do not play a role in complying with criteria pollutant standards.
(x) Powertrain testing for criteria pollutants. You may apply the
powertrain testing provisions of Sec. 1036.101(b) for demonstrating
compliance with criteria pollutant emission standards in 40 CFR part 86
before model year 2027.
(y) NOX compliance allowance for in-use testing. A NOX
compliance allowance of 15 mg/hp[middot]hr applies for any in-use
testing of Medium HDE and Heavy HDE as described in subpart E of this
part. Add the compliance allowance to the NOX standard that
applies for each duty cycle and for off-cycle testing, with both field
testing and laboratory testing. The NOX compliance allowance
does not apply for the bin 1 off-cycle standard. As an example, for
manufacturer-run field-testing of a
[[Page 4503]]
Heavy HDE, add the 15 mg/hp[middot]hr compliance allowance and the 5
mg/hp[middot]hr accuracy margin from Sec. 1036.420 to the 58 mg/
hp[middot]hr[middot]bin 2 off-cycle standard to calculate a 78 mg/
hp[middot]hr NOX standard.
(z) Alternate family pass criteria for in-use testing. The
following family pass criteria apply for manufacturer-run in-use
testing instead of the pass criteria described in Sec. 1036.425 for
model years 2027 and 2028:
(1) Start by measuring emissions from five engines using the
procedures described in subpart E of this part and Sec. 1036.530. If
four or five engines comply fully with the off-cycle bin standards, the
engine family passes and you may stop testing.
(2) If exactly two of the engines tested under paragraph (z)(1) of
this section do not comply fully with the off-cycle bin standards, test
five more engines. If these additional engines all comply fully with
the off-cycle bin standards, the engine family passes and you may stop
testing.
(3) If three or more engines tested under paragraphs (z)(1) and (2)
of this section do not comply fully with the off-cycle bin standards,
test a total of at least 10 but not more than 15 engines. Calculate the
arithmetic mean of the bin emissions from all the engine tests as
specified in Sec. 1036.530(g) for each pollutant. If the mean values
are at or below the off-cycle bin standards, the engine family passes.
If the mean value for any pollutant is above an off-cycle bin standard,
the engine family fails.
Subpart C--Certifying Engine Families
Sec. 1036.201 General requirements for obtaining a certificate of
conformity.
(a) You must send us a separate application for a certificate of
conformity for each engine family. A certificate of conformity is valid
from the indicated effective date until December 31 of the model year
for which it is issued.
(b) The application must contain all the information required by
this part and must not include false or incomplete statements or
information (see Sec. 1036.255).
(c) We may ask you to include less information than we specify in
this subpart, as long as you maintain all the information required by
Sec. 1036.250.
(d) You must use good engineering judgment for all decisions
related to your application (see 40 CFR 1068.5).
(e) An authorized representative of your company must approve and
sign the application.
(f) See Sec. 1036.255 for provisions describing how we will
process your application.
(g) We may require you to deliver your test engines to a facility
we designate for our testing (see Sec. 1036.235(c)). Alternatively,
you may choose to deliver another engine that is identical in all
material respects to the test engine, or another engine that we
determine can appropriately serve as an emission-data engine for the
engine family.
(h) For engines that become new after being placed into service,
such as rebuilt engines installed in new vehicles, we may specify
alternate certification provisions consistent with the intent of this
part. See 40 CFR 1068.120(h) and the definition of ``new motor vehicle
engine'' in Sec. 1036.801.
Sec. 1036.205 Requirements for an application for certification.
This section specifies the information that must be in your
application, unless we ask you to include less information under Sec.
1036.201(c). We may require you to provide additional information to
evaluate your application.
(a) Identify the engine family's primary intended service class and
describe how that conforms to the specifications in Sec. 1036.140.
Also, describe the engine family's specifications and other basic
parameters of the engine's design and emission controls with respect to
compliance with the requirements of this part. List the fuel type on
which your engines are designed to operate (for example, gasoline,
diesel fuel, or natural gas). For engines that can operate on multiple
fuels, identify whether they are dual-fuel or flexible-fuel engines;
also identify the range of mixtures for operation on blended fuels, if
applicable. List each engine configuration in the engine family. List
the rated power for each engine configuration.
(b) Explain how the emission control system operates. Describe in
detail all system components for controlling greenhouse gas and
criteria pollutant emissions, including all auxiliary emission control
devices (AECDs) and all fuel-system components you will install on any
production or test engine. Identify the part number of each component
you describe. For this paragraph (b), treat as separate AECDs any
devices that modulate or activate differently from each other. Include
all the following:
(1) Give a general overview of the engine, the emission control
strategies, and all AECDs.
(2) Describe each AECD's general purpose and function.
(3) Identify the parameters that each AECD senses (including
measuring, estimating, calculating, or empirically deriving the
values). Include engine-based parameters and state whether you simulate
them during testing with the applicable procedures.
(4) Describe the purpose for sensing each parameter.
(5) Identify the location of each sensor the AECD uses.
(6) Identify the threshold values for the sensed parameters that
activate the AECD.
(7) Describe the parameters that the AECD modulates (controls) in
response to any sensed parameters, including the range of modulation
for each parameter, the relationship between the sensed parameters and
the controlled parameters and how the modulation achieves the AECD's
stated purpose. Use graphs and tables, as necessary.
(8) Describe each AECD's specific calibration details. This may be
in the form of data tables, graphical representations, or some other
description.
(9) Describe the hierarchy among the AECDs when multiple AECDs
sense or modulate the same parameter. Describe whether the strategies
interact in a comparative or additive manner and identify which AECD
takes precedence in responding, if applicable.
(10) Explain the extent to which the AECD is included in the
applicable test procedures specified in subpart F of this part.
(11) Do the following additional things for AECDs designed to
protect engines or vehicles:
(i) Identify any engine and vehicle design limits that make
protection necessary and describe any damage that would occur without
the AECD.
(ii) Describe how each sensed parameter relates to the protected
components' design limits or those operating conditions that cause the
need for protection.
(iii) Describe the relationship between the design limits/
parameters being protected and the parameters sensed or calculated as
surrogates for those design limits/parameters, if applicable.
(iv) Describe how the modulation by the AECD prevents engines and
vehicles from exceeding design limits.
(v) Explain why it is necessary to estimate any parameters instead
of measuring them directly and describe how the AECD calculates the
estimated value, if applicable.
(vi) Describe how you calibrate the AECD modulation to activate
only during conditions related to the stated need to protect components
and only as needed to sufficiently protect those components in a way
that minimizes the emission impact.
[[Page 4504]]
(c) Explain in detail how the engine diagnostic system works,
describing especially the engine conditions (with the corresponding
diagnostic trouble codes) that cause the malfunction indicator to go
on. You may ask us to approve conditions under which the diagnostic
system disregards trouble codes as described in Sec. 1036.110.
(d) Describe the engines you selected for testing and the reasons
for selecting them.
(e) Describe any test equipment and procedures that you used,
including any special or alternate test procedures you used (see Sec.
1036.501).
(f) Describe how you operated the emission-data engine before
testing, including the duty cycle and the number of engine operating
hours used to stabilize emission levels. Explain why you selected the
method of service accumulation. Describe any scheduled maintenance you
did.
(g) List the specifications of the test fuel to show that it falls
within the required ranges we specify in 40 CFR part 1065.
(h) Identify the engine family's useful life.
(i) Include the warranty statement and maintenance instructions you
will give to the ultimate purchaser of each new engine (see Sec. Sec.
1036.120 and 1036.125).
(j) Include the emission-related installation instructions you will
provide if someone else installs your engines in their vehicles (see
Sec. 1036.130).
(k) Describe your emission control information label (see Sec.
1036.135). We may require you to include a copy of the label.
(l) Identify the duty-cycle emission standards from Sec. Sec.
1036.104(a) and (b) and 1036.108(a) that apply for the engine family.
Also identify FELs and FCLs as follows:
(1) Identify the NOX FEL over the FTP for the engine
family.
(2) Identify the CO2 FCLs for the engine family; also
identify any FELs that apply for CH4 and N2O. The
actual U.S.-directed production volume of configurations that have
CO2 emission rates at or below the FCL and CH4
and N2O emission rates at or below the applicable standards
or FELs must be at least one percent of your actual (not projected)
U.S.-directed production volume for the engine family. Identify
configurations within the family that have emission rates at or below
the FCL and meet the one percent requirement. For example, if your
U.S.-directed production volume for the engine family is 10,583 and the
U.S.-directed production volume for the tested rating is 75 engines,
then you can comply with this provision by setting your FCL so that one
more rating with a U.S.-directed production volume of at least 31
engines meets the FCL. Where applicable, also identify other testable
configurations required under Sec. 1036.230(f)(2)(ii).
(m) Identify the engine family's deterioration factors and describe
how you developed them (see Sec. Sec. 1036.240 and 1036.241). Present
any test data you used for this. For engines designed to discharge
crankcase emissions to the ambient atmosphere, use the deterioration
factors for crankcase emission to determine deteriorated crankcase
emission levels of NOX, HC, PM, and CO as specified in Sec.
1036.240(e).
(n) State that you operated your emission-data engines as described
in the application (including the test procedures, test parameters, and
test fuels) to show you meet the requirements of this part.
(o) Present emission data from all valid tests on an emission-data
engine to show that you meet emission standards. Note that Sec.
1036.235 allows you to submit an application in certain cases without
new emission data. Present emission data as follows:
(1) For hydrocarbons (such as NMHC or NMHCE), NOX, PM,
and CO, as applicable, show your engines meet the applicable exhaust
emission standards we specify in Sec. 1036.104. Show emission figures
for duty-cycle exhaust emission standards before and after applying
adjustment factors for regeneration and deterioration factors for each
engine.
(2) For CO2, CH4, and N2O, show
that your engines meet the applicable emission standards we specify in
Sec. 1036.108. Show emission figures before and after applying
deterioration factors for each engine. In addition to the composite
results, show individual measurements for cold-start testing and hot-
start testing over the transient test cycle. For each of these tests,
also include the corresponding exhaust emission data for criteria
emissions.
(3) If we specify more than one grade of any fuel type (for
example, a summer grade and winter grade of gasoline), you need to
submit test data only for one grade, unless the regulations of this
part specify otherwise for your engine.
(p) State that all the engines in the engine family comply with the
off-cycle emission standards we specify in Sec. 1036.104 for all
normal operation and use when tested as specified in Sec. 1036.530.
Describe any relevant testing, engineering analysis, or other
information in sufficient detail to support your statement. We may
direct you to include emission measurements representing typical engine
in-use operation at a range of ambient conditions. For example, we may
specify certain transient and steady-state engine operation that is
typical for the types of vehicles that use your engines. See Sec.
1036.210.
(q) We may ask you to send information to confirm that the emission
data you submitted were from valid tests meeting the requirements of
this part and 40 CFR part 1065. You must indicate whether there are
test results from invalid tests or from any other tests of the
emission-data engine, whether or not they were conducted according to
the test procedures of subpart F of this part. We may require you to
report these additional test results.
(r) Describe all adjustable operating parameters (see Sec.
1036.115(f)), including production tolerances. For any operating
parameters that do not qualify as adjustable parameters, include a
description supporting your conclusion (see 40 CFR 1068.50(c)). Include
the following in your description of each adjustable parameter:
(1) For practically adjustable operating parameters, include the
nominal or recommended setting, the intended practically adjustable
range, and the limits or stops used to establish adjustable ranges.
State that the limits, stops, or other means of inhibiting adjustment
are effective in preventing adjustment of parameters on in-use engines
to settings outside your intended practically adjustable ranges and
provide information to support this statement.
(2) For programmable operating parameters, state that you have
restricted access to electronic controls to prevent parameter
adjustment on in-use engines that would allow operation outside the
practically adjustable range. Describe how your engines are designed to
prevent unauthorized adjustments.
(s) Provide the information to read, record, and interpret all the
information broadcast by an engine's onboard computers and ECMs as
described in Sec. 1036.115(d). State that, upon request, you will give
us any hardware, software, or tools we would need to do this.
(t) State whether your certification is limited for certain
engines. For example, you might certify engines only for use in
tractors, in emergency vehicles, or in vehicles with hybrid
powertrains. If this is the case, describe how you will prevent use of
these engines in vehicles for which they are not certified.
(u) Unconditionally certify that all the engines in the engine
family comply with the requirements of this part, other referenced
parts of the CFR, and the
[[Page 4505]]
Clean Air Act. Note that Sec. 1036.235 specifies which engines to test
to show that engines in the entire family comply with the requirements
of this part.
(v) Include good-faith estimates of nationwide production volumes.
Include a justification for the estimated production volumes if they
are substantially different than actual production volumes in earlier
years for similar models.
(w) Include the information required by other subparts of this
part. For example, include the information required by Sec. 1036.725
if you participate in the ABT program.
(x) Include other applicable information, such as information
specified in this part or 40 CFR part 1068 related to requests for
exemptions.
(y) Name an agent for service located in the United States. Service
on this agent constitutes service on you or any of your officers or
employees for any action by EPA or otherwise by the United States
related to the requirements of this part.
(z) For imported engines, identify the following:
(1) Describe your normal practice for importing engines. For
example, this may include identifying the names and addresses of anyone
you have authorized to import your engines. Engines imported by
nonauthorized agents are not covered by your certificate.
(2) The location of a test facility in the United States where you
can test your engines if we select them for testing under a selective
enforcement audit, as specified in 40 CFR part 1068, subpart E.
(aa) Include information needed to certify vehicles to greenhouse
gas standards under 40 CFR part 1037 as described in Sec. 1036.505.
Sec. 1036.210 Preliminary approval before certification.
If you send us information before you finish the application, we
may review it and make any appropriate determinations, especially for
questions related to engine family definitions, auxiliary emission
control devices, adjustable parameters, deterioration factors, testing
for service accumulation, and maintenance. Decisions made under this
section are considered to be preliminary approval, subject to final
review and approval. We will generally not reverse a decision where we
have given you preliminary approval, unless we find new information
supporting a different decision. If you request preliminary approval
related to the upcoming model year or the model year after that, we
will make best-efforts to make the appropriate determinations as soon
as practicable. We will generally not provide preliminary approval
related to a future model year more than two years ahead of time.
Sec. 1036.225 Amending applications for certification.
Before we issue you a certificate of conformity, you may amend your
application to include new or modified engine configurations, subject
to the provisions of this section. After we have issued your
certificate of conformity, you may send us an amended application any
time before the end of the model year requesting that we include new or
modified engine configurations within the scope of the certificate,
subject to the provisions of this section. You must also amend your
application if any changes occur with respect to any information that
is included or should be included in your application.
(a) You must amend your application before you take any of the
following actions:
(1) Add an engine configuration to an engine family. In this case,
the engine configuration added must be consistent with other engine
configurations in the engine family with respect to the design aspects
listed in Sec. 1036.230.
(2) Change an engine configuration already included in an engine
family in a way that may affect emissions, or change any of the
components you described in your application for certification. This
includes production and design changes that may affect emissions any
time during the engine's lifetime.
(3) Modify an FEL or FCL for an engine family as described in
paragraph (f) of this section.
(b) To amend your application for certification, send the relevant
information to the Designated Compliance Officer.
(1) Describe in detail the addition or change in the engine model
or configuration you intend to make.
(2) Include engineering evaluations or data showing that the
amended engine family complies with all applicable requirements. You
may do this by showing that the original emission-data engine is still
appropriate for showing that the amended family complies with all
applicable requirements.
(3) If the original emission-data engine for the engine family is
not appropriate to show compliance for the new or modified engine
configuration, include new test data showing that the new or modified
engine configuration meets the requirements of this part.
(4) Include any other information needed to make your application
correct and complete.
(c) We may ask for more test data or engineering evaluations. You
must give us these within 30 days after we request them.
(d) For engine families already covered by a certificate of
conformity, we will determine whether the existing certificate of
conformity covers your newly added or modified engine. You may ask for
a hearing if we deny your request (see Sec. 1036.820).
(e) The amended application applies starting with the date you
submit the amended application, as follows:
(1) For engine families already covered by a certificate of
conformity, you may start producing a new or modified engine
configuration any time after you send us your amended application and
before we make a decision under paragraph (d) of this section. However,
if we determine that the affected engines do not meet applicable
requirements in this part, we will notify you to cease production of
the engines and may require you to recall the engines at no expense to
the owner. Choosing to produce engines under this paragraph (e) is
deemed to be consent to recall all engines that we determine do not
meet applicable emission standards or other requirements in this part
and to remedy the nonconformity at no expense to the owner. If you do
not provide information required under paragraph (c) of this section
within 30 days after we request it, you must stop producing the new or
modified engines.
(2) [Reserved]
(f) You may ask us to approve a change to your FEL in certain cases
after the start of production, but before the end of the model year. If
you change an FEL for CO2, your FCL for CO2 is
automatically set to your new FEL divided by 1.03. The changed FEL may
not apply to engines you have already introduced into U.S. commerce,
except as described in this paragraph (f). You may ask us to approve a
change to your FEL in the following cases:
(1) You may ask to raise your FEL for your engine family at any
time. In your request, you must show that you will still be able to
meet the emission standards as specified in subparts B and H of this
part. Use the appropriate FELs/FCLs with corresponding production
volumes to calculate emission credits for the model year, as described
in subpart H of this part.
(2) You may ask to lower the FEL for your engine family only if you
have test data from production engines showing that emissions are below
the proposed
[[Page 4506]]
lower FEL (or below the proposed FCL for CO2). The lower
FEL/FCL applies only to engines you produce after we approve the new
FEL/FCL. Use the appropriate FEL/FCL with corresponding production
volumes to calculate emission credits for the model year, as described
in subpart H of this part.
(g) You may produce engines or modify in-use engines as described
in your amended application for certification and consider those
engines to be in a certified configuration. Modifying a new or in-use
engine to be in a certified configuration does not violate the
tampering prohibition of 40 CFR 1068.101(b)(1), as long as this does
not involve changing to a certified configuration with a higher family
emission limit.
Sec. 1036.230 Selecting engine families.
(a) For purposes of certification to the standards of this part,
divide your product line into families of engines that are expected to
have similar characteristics for criteria emissions throughout the
useful life as described in this section. Your engine family is limited
to a single model year.
(b) Group engines in the same engine family if they are the same in
all the following design aspects:
(1) The combustion cycle and fuel. See paragraph (g) of this
section for special provisions that apply for dual-fuel and flexible-
fuel engines.
(2) The cooling system (water-cooled vs. air-cooled).
(3) Method of air aspiration, including the location of intake and
exhaust valves or ports and the method of intake-air cooling, if
applicable.
(4) The arrangement and composition of catalytic converters and
other aftertreatment devices.
(5) Cylinder arrangement (such as in-line vs. vee configurations)
and bore center-to-center dimensions.
(6) Method of control for engine operation other than governing
(i.e., mechanical or electronic).
(7) The numerical level of the applicable criteria emission
standards. For example, an engine family may not include engines
certified to different family emission limits for criteria emission
standards, though you may change family emission limits without
recertifying as specified in Sec. 1036.225(f).
(c) You may subdivide a group of engines that is identical under
paragraph (b) of this section into different engine families if you
show the expected criteria emission characteristics are different
during the useful life.
(d) In unusual circumstances, you may group engines that are not
identical with respect to the design aspects listed in paragraph (b) of
this section in the same engine family if you show that their criteria
emission characteristics during the useful life will be similar.
(e) Engine configurations certified as hybrid engines or hybrid
powertrains may not be included in an engine family with engines that
have nonhybrid powertrains. Note that this does not prevent you from
including engines in a nonhybrid family if they are used in hybrid
vehicles, as long as you certify them based on engine testing.
(f) You must certify your engines to the greenhouse gas standards
of Sec. 1036.108 using the same engine families you use for criteria
pollutants. The following additional provisions apply with respect to
demonstrating compliance with the standards in Sec. 1036.108:
(1) You may subdivide an engine family into subfamilies that have a
different FCL for CO2 emissions. These subfamilies do not
apply for demonstrating compliance with criteria standards in Sec.
1036.104.
(2) If you certify engines in the family for use as both vocational
and tractor engines, you must split your family into two separate
subfamilies.
(i) Calculate emission credits relative to the vocational engine
standard for the number of engines sold into vocational applications
and relative to the tractor engine standard for the number of engines
sold into non-vocational tractor applications. You may assign the
numbers and configurations of engines within the respective subfamilies
at any time before submitting the report required by Sec. 1036.730. If
the family participates in averaging, banking, or trading, you must
identify the type of vehicle in which each engine is installed; we may
alternatively allow you to use statistical methods to determine this
for a fraction of your engines. Keep records to document this
determination.
(ii) If you restrict use of the test configuration for your split
family only to tractors, or only to vocational vehicles, you must
identify a second testable configuration for the other type of vehicle
(or an unrestricted configuration). Identify this configuration in your
application for certification. The FCL for the engine family applies
for this configuration as well as the primary test configuration.
(3) If you certify both engine fuel maps and powertrain fuel maps
for an engine family, you may split the engine family into two separate
subfamilies. Indicate this in your application for certification, and
identify whether one or both of these sets of fuel maps applies for
each group of engines. If you do not split your family, all engines
within the family must conform to the engine fuel maps, including any
engines for with the powertrain maps also apply.
(4) If you certify in separate engine families engines that could
have been certified in vocational and tractor engine subfamilies in the
same engine family, count the two families as one family for purposes
of determining your obligations with respect to the OBD requirements
and in-use testing requirements. Indicate in the applications for
certification that the two engine families are covered by this
paragraph (f)(4).
(5) Except as described in this paragraph (f), engine
configurations within an engine family must use equivalent greenhouse
gas emission controls. Unless we approve it, you may not produce
nontested configurations without the same emission control hardware
included on the tested configuration. We will only approve it if you
demonstrate that the exclusion of the hardware does not increase
greenhouse gas emissions.
(g) You may certify dual-fuel or flexible-fuel engines in a single
engine family. You may include dedicated-fuel versions of this same
engine model in the same engine family, as long as they are identical
to the engine configuration with respect to that fuel type for the
dual-fuel or flexible-fuel version of the engine. For example, if you
produce an engine that can alternately run on gasoline and natural gas,
you can include the gasoline-only and natural gas-only versions of the
engine in the same engine family as the dual-fuel engine if engine
operation on each fuel type is identical with or without installation
of components for operating on the other fuel.
Sec. 1036.235 Testing requirements for certification.
This section describes the emission testing you must perform to
show compliance with the emission standards in Sec. Sec. 1036.104 and
1036.108.
(a) Select and configure one or two emission-data engines from each
engine family as follows:
(1) You may use one engine for criteria pollutant testing and a
different engine for greenhouse gas emission testing, or you may use
the same engine for all testing.
(2) For criteria pollutant emission testing, select the engine
configuration with the highest volume of fuel injected per cylinder per
combustion cycle at the point of maximum torque--unless good
[[Page 4507]]
engineering judgment indicates that a different engine configuration is
more likely to exceed (or have emissions nearer to) an applicable
emission standard or FEL. If two or more engines have the same fueling
rate at maximum torque, select the one with the highest fueling rate at
rated speed. In making this selection, consider all factors expected to
affect emission-control performance and compliance with the standards,
including emission levels of all exhaust constituents, especially
NOX and PM. To the extent we allow it for establishing
deterioration factors, select for testing those engine components or
subsystems whose deterioration best represents the deterioration of in-
use engines.
(3) For greenhouse gas emission testing, the standards of this part
apply only with respect to emissions measured from the tested
configuration and other configurations identified in Sec.
1036.205(l)(2). Note that configurations identified in Sec.
1036.205(l)(2) are considered to be ``tested configurations'' whether
or not you test them for certification. However, you must apply the
same (or equivalent) emission controls to all other engine
configurations in the engine family. In other contexts, the tested
configuration is sometimes referred to as the ``parent configuration'',
although the terms are not synonymous.
(b) Test your emission-data engines using the procedures and
equipment specified in subpart F of this part. In the case of dual-fuel
and flexible-fuel engines, measure emissions when operating with each
type of fuel for which you intend to certify the engine.
(1) For criteria pollutant emission testing, measure
NOX, PM, CO, and NMHC emissions using each duty cycle
specified in Sec. 1036.104.
(2) For greenhouse gas emission testing, measure CO2,
CH4, and N2O emissions; the following provisions
apply regarding test cycles for demonstrating compliance with tractor
and vocational standards:
(i) If you are certifying the engine for use in tractors, you must
measure CO2 emissions using the SET duty cycle specified in
Sec. 1036.510, taking into account the interim provisions in Sec.
1036.150(s), and measure CH4 and N2O emissions
using the FTP transient cycle.
(ii) If you are certifying the engine for use in vocational
applications, you must measure CO2, CH4, and
N2O emissions using the appropriate FTP transient duty
cycle, including cold-start and hot-start testing as specified in Sec.
1036.512.
(iii) You may certify your engine family for both tractor and
vocational use by submitting CO2 emission data and
specifying FCLs for both SET and FTP transient duty cycles.
(iv) Some of your engines certified for use in tractors may also be
used in vocational vehicles, and some of your engines certified for use
in vocational may be used in tractors. However, you may not knowingly
circumvent the intent of this part (to reduce in-use emissions of
CO2) by certifying engines designed for tractors or
vocational vehicles (and rarely used in the other application) to the
wrong cycle. For example, we would generally not allow you to certify
all your engines to the SET duty cycle without certifying any to the
FTP transient cycle.
(c) We may perform confirmatory testing by measuring emissions from
any of your emission-data engines. If your certification includes
powertrain testing as specified in Sec. 1036.630, this paragraph (c)
also applies for the powertrain test results.
(1) We may decide to do the testing at your plant or any other
facility. If we do this, you must deliver the engine to a test facility
we designate. The engine you provide must include appropriate
manifolds, aftertreatment devices, ECMs, and other emission-related
components not normally attached directly to the engine block. If we do
the testing at your plant, you must schedule it as soon as possible and
make available the instruments, personnel, and equipment we need.
(2) If we measure emissions on your engine, the results of that
testing become the official emission results for the engine as
specified in this paragraph (c). Unless we later invalidate these data,
we may decide not to consider your data in determining if your engine
family meets applicable requirements in this part.
(3) Before we test one of your engines, we may set its adjustable
parameters to any point within the practically adjustable ranges (see
Sec. 1036.115(f)).
(4) Before we test one of your engines, we may calibrate it within
normal production tolerances for anything we do not consider an
adjustable parameter. For example, we may calibrate it within normal
production tolerances for an engine parameter that is subject to
production variability because it is adjustable during production, but
is not considered an adjustable parameter because it is permanently
sealed. For parameters that relate to a level of performance that is
itself subject to a specified range (such as maximum power output), we
will generally perform any calibration under this paragraph (c)(4) in a
way that keeps performance within the specified range.
(5) For greenhouse gas emission testing, we may use our emission
test results for steady-state, idle, cycle-average and powertrain fuel
maps defined in Sec. 1036.505(b) as the official emission results. We
will not replace individual points from your fuel map.
(i) We will determine fuel masses, mfuel[cycle], and
mean idle fuel mass flow rates, mifuelidle, if applicable,
using both direct and indirect measurement. We will determine the
result for each test point based on carbon balance error verification
as described in Sec. 1036.535(g)(3)(i) and (ii).
(ii) We will perform this comparison using the weighted results
from GEM, using vehicles that are appropriate for the engine under
test. For example, we may select vehicles that the engine went into for
the previous model year.
(iii) If you supply cycle-average engine fuel maps for the highway
cruise cycles instead of generating a steady-state fuel map for these
cycles, we may perform a confirmatory test of your engine fuel maps for
the highway cruise cycles by either of the following methods:
(A) Directly measuring the highway cruise cycle-average fuel maps.
(B) Measuring a steady-state fuel map as described in this
paragraph (c)(5) and using it in GEM to create our own cycle-average
engine fuel maps for the highway cruise cycles.
(iv) We will replace fuel maps as a result of confirmatory testing
as follows:
(A) Weight individual duty cycle results using the vehicle
categories determined in paragraph (c)(5)(i) of this section and
respective weighting factors in 40 CFR 1037.510(c) to determine a
composite CO2 emission value for each vehicle configuration;
then repeat the process for all the unique vehicle configurations used
to generate the manufacturer's fuel maps.
(B) The average percent difference between fuel maps is calculated
using the following equation:
[[Page 4508]]
[GRAPHIC] [TIFF OMITTED] TR24JA23.013
Where:
i = an indexing variable that represents one individual weighted
duty cycle result for a vehicle configuration.
N = total number of vehicle configurations.
eCO2compEPAi = unrounded composite mass of CO2
emissions in g/ton-mile for vehicle configuration i for the EPA
test.
eCO2compManui = unrounded composite mass of
CO2 emissions in g/ton-mile for vehicle configuration i
for the manufacturer-declared map.
(C) Where the unrounded average percent difference between our
composite weighted fuel map and the manufacturer's is at or below 0%,
we will not replace the manufacturer's maps, and we will consider an
individual engine to have passed the fuel map.
(6) We may perform confirmatory testing with an engine dynamometer
to simulate normal engine operation to determine whether your emission-
data engine meets off-cycle emission standards. The accuracy margins
described in Sec. 1036.420(a) do not apply for such laboratory
testing.
(d) You may ask to use carryover emission data from a previous
model year instead of doing new tests, but only if all the following
are true:
(1) The engine family from the previous model year differs from the
current engine family only with respect to model year, items identified
in Sec. 1036.225(a), or other characteristics unrelated to emissions.
We may waive this criterion for differences we determine not to be
relevant.
(2) The emission-data engine from the previous model year remains
the appropriate emission-data engine under paragraph (a) of this
section.
(3) The data show that the emission-data engine would meet all the
requirements that apply to the engine family covered by the application
for certification.
(e) We may require you to test a second engine of the same
configuration in addition to the engines tested under paragraph (a) of
this section.
(f) If you use an alternate test procedure under 40 CFR 1065.10 and
later testing shows that such testing does not produce results that are
equivalent to the procedures specified in subpart F of this part, we
may reject data you generated using the alternate procedure.
(g) We may evaluate or test your engines to determine whether they
have a defeat device before or after we issue a certificate of
conformity. We may test or require testing on any vehicle or engine at
a designated location, using driving cycles and conditions that may
reasonably be expected in normal operation and use to investigate a
potential defeat device. If we designate an engine's AECD as a possible
defeat device, you must demonstrate to us that that the AECD does not
reduce emission control effectiveness when the engine operates under
conditions that may reasonably be expected in normal operation and use,
unless one of the specific exceptions described in Sec. 1036.115(h)
applies.
Sec. 1036.240 Demonstrating compliance with criteria pollutant
emission standards.
(a) For purposes of certification, your engine family is considered
in compliance with the duty-cycle emission standards in Sec.
1036.104(a)(1) and (2) if all emission-data engines representing that
family have test results showing official emission results and
deteriorated emission levels at or below these standards (including all
corrections and adjustments). This also applies for all test points for
emission-data engines within the family used to establish deterioration
factors. Note that your FELs are considered to be the applicable
emission standards with which you must comply if you participate in the
ABT program in subpart H of this part. Use good engineering judgment to
demonstrate compliance with off-cycle standards throughout the useful
life.
(b) Your engine family is deemed not to comply if any emission-data
engine representing that family has test results showing an official
emission result or a deteriorated emission level for any pollutant that
is above an applicable emission standard (including all corrections and
adjustments). Similarly, your engine family is deemed not to comply if
any emission-data engine representing that family has test results
showing any emission level above the applicable off-cycle emission
standard for any pollutant. This also applies for all test points for
emission-data engines within the family used to establish deterioration
factors.
(c) To compare emission levels from the emission-data engine with
the applicable duty-cycle emission standards, apply deterioration
factors to the measured emission levels for each pollutant. Section
1036.245 specifies how to test engines and engine components to develop
deterioration factors that represent the deterioration expected in
emissions over your engines' useful life. Section 1036.246 describes
how to confirm or modify deterioration factors based on in-use
verification testing. Your deterioration factors must take into account
any available data from other in-use testing with similar engines.
Small manufacturers may use assigned deterioration factors that we
establish. Apply deterioration factors as follows:
(1) Additive deterioration factor for exhaust emissions. Except as
specified in paragraph (c)(2) of this section, use an additive
deterioration factor for exhaust emissions. An additive deterioration
factor is the difference between exhaust emissions at the end of the
useful life and exhaust emissions at the low-hour test point. In these
cases, adjust the official emission results for each tested engine at
the selected test point by adding the factor to the measured emissions.
If the factor is less than zero, use zero. Additive deterioration
factors must be specified to one more decimal place than the applicable
standard.
(2) Multiplicative deterioration factor for exhaust emissions. Use
a multiplicative deterioration factor if good engineering judgment
calls for the deterioration factor for a pollutant to be the ratio of
exhaust emissions at the end of the useful life to exhaust emissions at
the low-hour test point. For example, if you use aftertreatment
technology that controls emissions of a pollutant proportionally to
engine-out emissions, it is often appropriate to use a multiplicative
deterioration factor. Adjust the official emission results for each
tested engine at the selected test point by multiplying the measured
emissions by the deterioration factor. If the factor is less than one,
use one. A multiplicative deterioration factor may not be appropriate
in cases where testing variability is significantly greater than
engine-to-engine variability. Multiplicative deterioration factors must
[[Page 4509]]
be specified to one more significant figure than the applicable
standard.
(3) Sawtooth and other nonlinear deterioration patterns. The
deterioration factors described in paragraphs (c)(1) and (2) of this
section assume that the highest useful life emissions occur either at
the end of useful life or at the low-hour test point. The provisions of
this paragraph (c)(3) apply where good engineering judgment indicates
that the highest useful life emissions will occur between these two
points. For example, emissions may increase with service accumulation
until a certain maintenance step is performed, then return to the low-
hour emission levels and begin increasing again. Such a pattern may
occur with battery-based electric hybrid engines. Base deterioration
factors for engines with such emission patterns on the difference
between (or ratio of) the point at which the highest emissions occur
and the low-hour test point. Note that this applies for maintenance-
related deterioration only where we allow such critical emission-
related maintenance.
(4) Dual-fuel and flexible-fuel engines. In the case of dual-fuel
and flexible-fuel engines, apply deterioration factors separately for
each fuel type. You may accumulate service hours on a single emission-
data engine using the type of fuel or the fuel mixture expected to have
the highest combustion and exhaust temperatures; you may ask us to
approve a different fuel mixture if you demonstrate that a different
criterion is more appropriate.
(5) Deterioration factor for crankcase emissions. If engines route
crankcase emissions into the ambient atmosphere or into the exhaust
downstream of exhaust aftertreatment, you must account for any increase
in crankcase emissions throughout the useful life using good
engineering judgment. Use separate deterioration factors for crankcase
emissions of each pollutant (either multiplicative or additive).
(d) Determine the official emission result for each pollutant to at
least one more decimal place than the applicable standard. Apply the
deterioration factor to the official emission result, as described in
paragraph (c) of this section, then round the adjusted figure to the
same number of decimal places as the emission standard. Compare the
rounded emission levels to the emission standard for each emission-data
engine.
(e) You do not need deterioration factors to demonstrate compliance
with off-cycle standards. However, for engines designed to discharge
crankcase emissions to the ambient atmosphere, you must determine
deteriorated emission levels to represent crankcase emissions at the
end of useful life for purposes of demonstrating compliance with off-
cycle emission standards. Determine an official brake-specific
crankcase emission result for each pollutant based on operation over
the FTP duty cycle. Also determine an official crankcase emission
result for NOX in g/hr from the idle portion of any of the
duty cycles specified in subpart F of this part. Apply crankcase
deterioration factors to all these official crankcase emission results
as described in paragraph (c) of this section, then round the adjusted
figures to the same number of decimal places as the off-cycle emission
standards in Sec. 1036.104(a)(3).
Sec. 1036.241 Demonstrating compliance with greenhouse gas emission
standards.
(a) For purposes of certification, your engine family is considered
in compliance with the emission standards in Sec. 1036.108 if all
emission-data engines representing the tested configuration of that
engine family have test results showing official emission results and
deteriorated emission levels at or below the standards. Note that your
FCLs are considered to be the applicable emission standards with which
you must comply for certification.
(b) Your engine family is deemed not to comply if any emission-data
engine representing the tested configuration of that engine family has
test results showing an official emission result or a deteriorated
emission level for any pollutant that is above an applicable emission
standard (generally the FCL). Note that you may increase your FCL if
any certification test results exceed your initial FCL.
(c) Apply deterioration factors to the measured emission levels for
each pollutant to show compliance with the applicable emission
standards. Your deterioration factors must take into account any
available data from in-use testing with similar engines. Apply
deterioration factors as follows:
(1) Additive deterioration factor for greenhouse gas emissions.
Except as specified in paragraphs (c)(2) and (3) of this section, use
an additive deterioration factor for exhaust emissions. An additive
deterioration factor is the difference between the highest exhaust
emissions (typically at the end of the useful life) and exhaust
emissions at the low-hour test point. In these cases, adjust the
official emission results for each tested engine at the selected test
point by adding the factor to the measured emissions. If the factor is
less than zero, use zero. Additive deterioration factors must be
specified to one more decimal place than the applicable standard.
(2) Multiplicative deterioration factor for greenhouse gas
emissions. Use a multiplicative deterioration factor for a pollutant if
good engineering judgment calls for the deterioration factor for that
pollutant to be the ratio of the highest exhaust emissions (typically
at the end of the useful life) to exhaust emissions at the low-hour
test point. Adjust the official emission results for each tested engine
at the selected test point by multiplying the measured emissions by the
deterioration factor. If the factor is less than one, use one. A
multiplicative deterioration factor may not be appropriate in cases
where testing variability is significantly greater than engine-to-
engine variability. Multiplicative deterioration factors must be
specified to one more significant figure than the applicable standard.
(3) Sawtooth and other nonlinear deterioration patterns. The
deterioration factors described in paragraphs (c)(1) and (2) of this
section assume that the highest useful life emissions occur either at
the end of useful life or at the low-hour test point. The provisions of
this paragraph (c)(3) apply where good engineering judgment indicates
that the highest useful life emissions will occur between these two
points. For example, emissions may increase with service accumulation
until a certain maintenance step is performed, then return to the low-
hour emission levels and begin increasing again. Such a pattern may
occur with battery-based electric hybrid engines. Base deterioration
factors for engines with such emission patterns on the difference
between (or ratio of) the point at which the highest emissions occur
and the low-hour test point. Note that this applies for maintenance-
related deterioration only where we allow such critical emission-
related maintenance.
(4) Dual-fuel and flexible-fuel engines. In the case of dual-fuel
and flexible-fuel engines, apply deterioration factors separately for
each fuel type by measuring emissions with each fuel type at each test
point. You may accumulate service hours on a single emission-data
engine using the type of fuel or the fuel mixture expected to have the
highest combustion and exhaust temperatures; you may ask us to approve
a different fuel mixture if you demonstrate that a different criterion
is more appropriate.
(d) Calculate emission data using measurements to at least one more
decimal place than the applicable standard. Apply the deterioration
factor to the official emission result, as described in paragraph (c)
of this
[[Page 4510]]
section, then round the adjusted figure to the same number of decimal
places as the emission standard. Compare the rounded emission levels to
the emission standard for each emission-data engine.
(e) If you identify more than one configuration in Sec.
1036.205(l)(2), we may test (or require you to test) any of the
identified configurations. We may also require you to provide an
engineering analysis that demonstrates that untested configurations
listed in Sec. 1036.205(l)(2) comply with their FCL.
Sec. 1036.245 Deterioration factors for exhaust emission standards.
This section describes how to determine deterioration factors,
either with pre-existing test data or with new emission measurements.
Apply these deterioration factors to determine whether your engines
will meet the duty-cycle emission standards throughout the useful life
as described in Sec. 1036.240. The provisions of this section and the
verification provisions of Sec. 1036.246 apply for all engine families
starting in model year 2027; you may optionally use these provisions to
determine and verify deterioration factors for earlier model years.
(a) You may ask us to approve deterioration factors for an engine
family based on an engineering analysis of emission measurements from
similar highway or nonroad engines if you have already given us these
data for certifying the other engines in the same or earlier model
years. Use good engineering judgment to decide whether the two engines
are similar. We will approve your request if you show us that the
emission measurements from other engines reasonably represent in-use
deterioration for the engine family for which you have not yet
determined deterioration factors.
(b) [Reserved]
(c) If you are unable to determine deterioration factors for an
engine family under paragraph (a) of this section, select engines,
subsystems, or components for testing. Determine deterioration factors
based on service accumulation and related testing to represent the
deterioration expected from in-use engines over the useful life,
including crankcase emissions. You may perform maintenance on emission-
data engines as described in Sec. 1036.125 and 40 CFR part 1065,
subpart E. Use good engineering judgment for all aspects of the effort
to establish deterioration factors under this paragraph (c). Send us
your test plan for our preliminary approval under Sec. 1036.210. You
may apply deterioration factors based on testing under this paragraph
(c) to multiple engine families, consistent with the provisions in
paragraph (a) of this section. Determine deterioration factors based on
a combination of minimum required engine dynamometer aging hours and
accelerated bench-aged aftertreatment as follows:
(1) Select an emission-data engine and aftertreatment devices and
systems that can be assembled into a certified configuration to
represent the engine family. Stabilize the engine and aftertreatment
devices and systems, together or separately, to prepare for emission
measurements. Perform low-hour emission measurement once the engine has
operated with aftertreatment long enough to stabilize the emission
control. Measure emissions of all regulated pollutants while the engine
operates over all applicable duty cycles on an engine dynamometer as
described in subpart F of this part.
(2) Perform additional service accumulation as described in
paragraph (c)(3) of this section on an engine dynamometer meeting at
least the following minimum specifications:
Table 1 to Paragraph (c)(2) of Sec. 1036.245--Minimum Required Engine
Dynamometer Aging Hours by Primary Intended Service Class
------------------------------------------------------------------------
Minimum engine
Primary intended service class dynamometer
hours
------------------------------------------------------------------------
Spark-ignition HDE...................................... 300
Light HDE............................................... 1,250
Medium HDE.............................................. 1,500
Heavy HDE............................................... 1,500
------------------------------------------------------------------------
(3) Perform service accumulation in the laboratory by operating the
engine repeatedly over one of the following test sequences, or a
different test sequence that we approve in advance:
(i) Use duty-cycle sequence 1 for operating any engine on an engine
dynamometer, as follows:
(A) Operate at idle for 2 hours.
(B) Operate for 105 1 hours over a repeat sequence of
one FTP followed by one RMC.
(C) Operate over one LLC.
(D) Operate at idle for 2 hours.
(E) Shut down the engine for cooldown to ambient temperature.
(ii) Duty-cycle sequence 2 is based on operating over the LLC and
the vehicle-based duty cycles from 40 CFR part 1037. Select the vehicle
subcategory and vehicle configuration from Sec. 1036.540 with the
highest reference cycle work for each vehicle-based duty cycle. Operate
the engine as follows for duty-cycle sequence 2:
(A) Operate at idle for 2 hours.
(B) Operate for 105 1 hours over a repeat sequence of
one Heavy-duty Transient Test Cycle, then one 55 mi/hr highway cruise
cycle, and then one 65 mi/hr highway cruise cycle.
(C) Operate over one LLC.
(D) Operate at idle for 2 hours.
(E) Shut down the engine for cooldown to ambient temperature.
(4) Perform all the emission measurements described in paragraph
(c)(1) of this section when the engine has reached the minimum service
accumulation specified in paragraph (c)(2) of this section, and again
after you finish service accumulation in the laboratory if your service
accumulation exceeds the values specified in paragraph (c)(2) of this
section.
(5) Determine the deterioration factor based on a combination of
actual and simulated service accumulation represented by a number of
hours of engine operation calculated using the following equation:
[GRAPHIC] [TIFF OMITTED] TR24JA23.014
Where:
UL = useful life mileage from Sec. 1036.104(e).
k = 1.15 for Heavy HDE and 1.0 for all other primary intended
service classes.
vagingcycle = average speed of aging cycle in paragraph
(c)(3) of this section. Use 40.26 mi/hr for duty-cycle sequence 1
and 44.48 mi/hr for duty-cycle sequence 2.
Example for Heavy HDE for Duty-Cycle Sequence 1:
UL = 650,000 miles
k = 1.15
vagingcycle = 40.26 mi/hr
[GRAPHIC] [TIFF OMITTED] TR24JA23.015
ttotal = 18,567 hr
(6) Perform accelerated bench aging of aftertreatment devices to
represent normal engine operation over the useful life using the
service accumulation hours determined in paragraph (c)(5) of this
section. Design your bench aging to represent 10,000 hours of in-use
engine operation for every 1,000 hours of accelerated bench aging. Use
the accelerated bench-aging procedure in 40 CFR 1065.1131 through
1065.1145 or get our advance approval to use a different procedure that
adequately that accounts for thermal and chemical degradation. For
example, this might involve testing consistent with the analogous
procedures that apply for light-duty vehicles under 40 CFR part 86,
subpart S.
[[Page 4511]]
(7) After bench-aging aftertreatment devices, install or reinstall
those aftertreatment devices and systems on an emission-data engine (or
an equivalent engine) that has been stabilized without aftertreatment.
Ensure that the aftertreatment is installed such that the engine is in
a certified configuration to represent the engine family.
(8) Operate the engine with the bench-aged aftertreatment devices
to stabilize emission controls for at least 100 hours on an engine
dynamometer.
(9) Once stabilization is complete, repeat the low-hour emission
measurements.
(10) Calculate deterioration factors by comparing exhaust emissions
with the bench-aged aftertreatment and exhaust emissions at the low-
hour test point. Create a linear curve fit if testing includes
intermediate test points. Calculate deterioration factors based on
measured values, without extrapolation.
(d) If you determine deterioration factors as described in
paragraph (c) of this section, you may apply those deterioration
factors in later years for engine families that qualify for carryover
certification as described in Sec. 1036.235(d). You may also apply
those deterioration factors for additional engine families as described
in paragraph (a) of this section.
(e) Include the following information in your application for
certification:
(1) If you use test data from a different engine family, explain
why this is appropriate and include all the emission measurements on
which you base the deterioration factors. If the deterioration factors
for the new engine family are not identical to the deterioration
factors for the different engine family, describe your engineering
analysis to justify the revised values and state that all your data,
analyses, evaluations, and other information are available for our
review upon request.
(2) If you determined deterioration factors under paragraph (c) of
this section, include the following information in the first year that
you use those deterioration factors:
(i) Describe your accelerated bench aging or other procedures to
represent full-life service accumulation for the engine's emission
controls.
(ii) Describe how you prepared the test engine before and after
installing aftertreatment systems to determine deterioration factors.
(iii) Identify the power rating of the emission-data engine used to
determine deterioration factors.
Sec. 1036.246 Verifying deterioration factors.
We may require you to test in-use engines as described in this
section to verify that the deterioration factors you determined under
Sec. 1036.245 are appropriate.
(a) Select and prepare in-use engines representing the engine
family we identify for verification testing under this section as
follows:
(1) You may recruit candidate engines any time before testing. This
may involve creating a pool of candidate engines and vehicles in
coordination with vehicle manufacturers and vehicle purchasers to
ensure availability and to confirm a history of proper maintenance. You
may meet the testing requirements of this section by repeating tests on
a given engine as it ages, or you may test different engines over the
course of verification testing; however, you may not choose whether to
repeat tests on a given engine at a later stage based on its measured
emission levels. We generally require that you describe your plan for
selecting engines in advance and justify any departures from that plan.
(2) Selected vehicles must come from independent sources, unless we
approve your request to select vehicles that you own or manage. In your
request, you must describe how you will ensure that the vehicle
operator will drive in a way that represents normal in-use operation
for the engine family.
(3) Select vehicles with installed engines from the same engine
family and with the same power rating as the emission-data engine used
to determine the deterioration factors. However, if the test engine
does not have the specified power rating, you may ask for our approval
to either test in the as-received condition or modify engines in
selected vehicles by reflashing the ECM or replacing parts to change
the engines to be in a different certified configuration for proper
testing.
(4) Selected engines must meet the screening criteria described in
Sec. 1036.410(b)(2) through (4). Selected engines must also have their
original aftertreatment components and be in a certified configuration.
You may ask us to approve replacing a critical emission-related
component with an equivalent part that has undergone a comparable
degree of aging.
(5) We may direct you to preferentially select certain types of
vehicles, vehicles from certain model years. or vehicles within some
range of service accumulation. We will not direct you to select
vehicles that are 10 or more years old, or vehicles with an odometer
reading exceeding 85 percent of the engine's useful life. We will
specify a time frame for completing required testing.
(b) Perform verification testing with one of the following
procedures, or with an alternative procedure that you demonstrate to be
equally effective:
(1) Engine dynamometer testing. Measure emissions from engines
equipped with in-use aftertreatment systems on an engine dynamometer as
follows:
(i) Test the aftertreatment system from at least two engines using
the procedures specified in subpart F of this part and 40 CFR part
1065. Install the aftertreatment system from the selected in-use
vehicle, including all associated wiring, sensors, and related hardware
and software, on one of the following partially complete engines:
(A) The in-use engine from the same vehicle.
(B) The emission-data engine used to determine the deterioration
factors.
(C) A different emission-data engine from the same engine family
that has been stablized as described in 40 CFR 1065.405(c).
(ii) Perform testing on all certification duty cycles with brake-
specific emission standards (g/hp[middot]hr) to determine whether the
engine meets all the duty-cycle emission standards, including any
compliance allowance, for criteria pollutants. Apply infrequent
regeneration adjustment factors as included in your application for
certification or develop new factors if we request it.
(iii) Evaluate verification testing for each pollutant
independently. You pass the verification test if at least 70 percent of
tested engines meet standards for each pollutant over all duty cycles.
You fail the verification test if fewer than 70 percent of engines meet
standards for a given pollutant over all duty cycles.
(2) PEMS testing. Measure emissions using PEMS with in-use engines
that remain installed in selected vehicles as follows:
(i) Test at least five engines using the procedures specified in
Sec. 1036.555 and 40 CFR part 1065, subpart J.
(ii) Measure emissions of NOX, HC, and CO as the test
vehicle's normal operator drives over a regular shift-day to determine
whether the engine meets all the off-cycle emission standards that
applied for the engine's original certification. Apply infrequent
regeneration adjustment factors as included in your application for
certification. For Spark-ignition HDE, calculate off-cycle emission
standards for purposes of this subpart by multiplying the FTP duty-
cycle standards in Sec. 1036.104(a) by 1.5 and
[[Page 4512]]
rounding to the same number of decimal places.
(iii) Evaluate verification testing for each pollutant
independently. You pass the verification test if at least 70 percent of
tested engines meet the off-cycle standards including any compliance
allowance and accuracy margin, for each pollutant. You fail the
verification test if fewer than 70 percent of tested engines do not
meet standards for a given pollutant.
(iv) You may reverse a fail determination under paragraph
(b)(2)(iii) of this section by restarting and successfully completing
the verification test for that year using the procedures specified in
paragraph (b)(1) of this section. If you do this, you must use the
verification testing procedures specified in paragraph (b)(1) of this
section for all remaining verification testing for the engine family.
(c) You may stop testing under the verification test program and
concede a fail result before you meet all the testing requirements of
this section.
(d) Prepare a report to describe your verification testing each
year. Include at least the following information:
(1) Identify whether you tested using the procedures specified in
paragraph (b)(1) or (2) of this section.
(2) Describe how the test results support a pass or fail decision
for the verification test. For in-field measurements, include
continuous 1 Hz data collected over the shift-day and binned emission
values determined under Sec. 1036.530.
(3) If your testing included invalid test results, describe the
reasons for invalidating the data. Give us the invalid test results if
we ask for them.
(4) Describe the types of vehicles selected for testing. If you
determined that any selected vehicles with enough mileage accumulation
were not suitable for testing, describe why you chose not to test them.
(5) For each tested engine, identify the vehicle's VIN, the
engine's serial number, the engine's power rating, and the odometer
reading and the engine's lifetime operating hours at the start of
testing (or engine removal).
(6) State that the tested engines have been properly maintained and
used and describe any noteworthy aspects of each vehicle's maintenance
history. Describe the steps you took to prepare the engines for
testing.
(7) For testing with engines that remain installed in vehicles,
identify the date and location of testing. Also describe the ambient
conditions and the driving route over the course of the shift-day.
(e) Send electronic reports to the Designated Compliance Officer
using an approved information format. If you want to use a different
format, send us a written request with justification.
(1) You may send us reports as you complete testing for an engine
instead of waiting until you complete testing for all engines.
(2) We may ask you to send us less information in your reports than
we specify in this section.
(3) We may require you to send us more information to evaluate
whether your engine family meets the requirements of this part.
(4) Once you send us information under this section, you need not
send that information again in later reports.
(5) We will review your test report to evaluate the results of the
verification testing at each stage. We will notify you if we disagree
with your conclusions, if we need additional information, or if you
need to revise your testing plan for future testing.
Sec. 1036.250 Reporting and recordkeeping for certification.
(a) By September 30 following the end of the model year, send the
Designated Compliance Officer a report including the total nationwide
production volume of engines you produced in each engine family during
the model year (based on information available at the time of the
report). Report the production by serial number and engine
configuration. You may combine this report with reports required under
subpart H of this part. We may waive the reporting requirements of this
paragraph (a) for small manufacturers.
(b) Organize and maintain the following records:
(1) A copy of all applications and any summary information you send
us.
(2) Any of the information we specify in Sec. 1036.205 that you
were not required to include in your application.
(3) A detailed history of each emission-data engine. For each
engine, describe all of the following:
(i) The emission-data engine's construction, including its origin
and buildup, steps you took to ensure that it represents production
engines, any components you built specially for it, and all the
components you include in your application for certification.
(ii) How you accumulated engine operating hours (service
accumulation), including the dates and the number of hours accumulated.
(iii) All maintenance, including modifications, parts changes, and
other service, and the dates and reasons for the maintenance.
(iv) All your emission tests, including documentation on routine
and standard tests, as specified in part 40 CFR part 1065, and the date
and purpose of each test.
(v) All tests to diagnose engine or emission control performance,
giving the date and time of each and the reasons for the test.
(vi) Any other significant events.
(4) Production figures for each engine family divided by assembly
plant.
(5) Engine identification numbers for all the engines you produce
under each certificate of conformity.
(c) Keep routine data from emission tests required by this part
(such as test cell temperatures and relative humidity readings) for one
year after we issue the associated certificate of conformity. Keep all
other information specified in this section for eight years after we
issue your certificate.
(d) Store these records in any format and on any media, as long as
you can promptly send us organized, written records in English if we
ask for them. You must keep these records readily available. We may
review them at any time.
Sec. 1036.255 EPA oversight on certificates of conformity.
(a) If we determine an application is complete and shows that the
engine family meets all the requirements of this part and the Act, we
will issue a certificate of conformity for the engine family for that
model year. We may make the approval subject to additional conditions.
(b) We may deny an application for certification if we determine
that an engine family fails to comply with emission standards or other
requirements of this part or the Clean Air Act. We will base our
decision on all available information. If we deny an application, we
will explain why in writing.
(c) In addition, we may deny your application or suspend or revoke
a certificate of conformity if you do any of the following:
(1) Refuse to comply with any testing or reporting requirements in
this part.
(2) Submit false or incomplete information. This includes doing
anything after submitting an application that causes submitted
information to be false or incomplete.
(3) Cause any test data to become inaccurate.
(4) Deny us from completing authorized activities (see 40 CFR
1068.20). This includes a failure to provide reasonable assistance.
(5) Produce engines for importation into the United States at a
location where local law prohibits us from carrying out authorized
activities.
[[Page 4513]]
(6) Fail to supply requested information or amend an application to
include all engines being produced.
(7) Take any action that otherwise circumvents the intent of the
Act or this part.
(d) We may void a certificate of conformity if you fail to keep
records, send reports, or give us information as required under this
part or the Act. Note that these are also violations of 40 CFR
1068.101(a)(2).
(e) We may void a certificate of conformity if we find that you
intentionally submitted false or incomplete information. This includes
doing anything after submitting an application that causes submitted
information to be false or incomplete after submission.
(f) If we deny an application or suspend, revoke, or void a
certificate, you may ask for a hearing (see Sec. 1036.820).
Subpart D--Testing Production Engines and Hybrid Powertrains
Sec. 1036.301 Measurements related to GEM inputs in a selective
enforcement audit.
(a) Selective enforcement audits apply for engines as specified in
40 CFR part 1068, subpart E. This section describes how this applies
uniquely in certain circumstances.
(b) Selective enforcement audit provisions apply with respect to
your fuel maps as follows:
(1) A selective enforcement audit for an engine with respect to
fuel maps would consist of performing measurements with production
engines to determine fuel-consumption rates as declared for GEM
simulations, and running GEM for the vehicle configurations specified
in paragraph (b)(2) of this section based on those measured values. The
engine is considered passing for a given configuration if the new
modeled emission result for each applicable duty cycle is at or below
the modeled emission result corresponding to the declared GEM inputs.
The engine is considered failing if we determine that its fuel map
result is above the modeled emission result corresponding to the result
using the manufacturer-declared fuel maps, as specified in Sec.
1036.235(c)(5).
(2) If the audit includes fuel-map testing in conjunction with
engine testing relative to exhaust emission standards, the fuel-map
simulations for the whole set of vehicles and duty cycles counts as a
single test result for purposes of evaluating whether the engine family
meets the pass-fail criteria under 40 CFR 1068.420.
(c) If your certification includes powertrain testing as specified
in 40 CFR 1036.630, these selective enforcement audit provisions apply
with respect to powertrain test results as specified in 40 CFR part
1037, subpart D, and 40 CFR 1037.550. We may allow manufacturers to
instead perform the engine-based testing to simulate the powertrain
test as specified in 40 CFR 1037.551.
(d) We may suspend or revoke certificates for any appropriate
configurations within one or more engine families based on the outcome
of a selective enforcement audit.
Subpart E--In-Use Testing
Sec. 1036.401 Testing requirements for in-use engines.
(a) We may perform in-use testing of any engine family subject to
the standards of this part, consistent with the Clean Air Act and the
provisions of Sec. 1036.235.
(b) This subpart describes a manufacturer-run field-testing program
that applies for engines subject to compression-ignition standards
under Sec. 1036.104. Note that the testing requirements of 40 CFR part
86, subpart T, continue to apply for engines subject to exhaust
emission standards under 40 CFR part 86.
(c) In-use test procedures for engines subject to spark-ignition
standards apply as described in Sec. 1036.530. We won't require
routine manufacturer-run field testing for Spark-ignition HDE, but the
procedures of this subpart describe how to use field-testing procedures
to measure emissions from engines installed in vehicles. Use good
engineering judgment to apply the measurement procedures for fuels
other than gasoline.
(d) We may void your certificate of conformity for an engine family
if you do not meet your obligations under this subpart. We may also
void individual tests and require you to retest those vehicles or take
other appropriate measures in instances where you have not performed
the testing in accordance with the requirements described in this
subpart.
Sec. 1036.405 Overview of the manufacturer-run field-testing program.
(a) You must test in-use engines from the families we select. We
may select the following number of engine families for testing, except
as specified in paragraph (b) of this section:
(1) We may select up to 25 percent of your engine families in any
calendar year, calculated by dividing the number of engine families you
certified in the model year corresponding to the calendar year by four
and rounding to the nearest whole number. We will consider only engine
families with annual nationwide production volumes above 1,500 units in
calculating the number of engine families subject to testing each
calendar year under the annual 25 percent engine family limit. If you
have only three or fewer families that each exceed an annual nationwide
production volume of 1,500 units, we may select one engine family per
calendar year for testing.
(2) Over any four-year period, we will not select more than the
average number of engine families that you have certified over that
four-year period (the model year when the selection is made and the
preceding three model years), based on rounding the average value to
the nearest whole number.
(3) We will not select engine families for testing under this
subpart from a given model year if your total nationwide production
volume was less than 100 engines.
(b) If there is clear evidence of a nonconformity with regard to an
engine family, we may select that engine family without counting it as
a selected engine family under paragraph (a) of this section. For
example, there may be clear evidence of a nonconformity if you certify
an engine family using carryover data after reaching a fail decision
under this subpart in an earlier model year without modifying the
engine to remedy the problem.
(c) We may select any individual engine family for testing,
regardless of its production volume except as described in paragraph
(a)(3) of this section, as long as we do not select more than the
number of engine families described in paragraph (a) of this section.
We may select an engine family from model year 2027 or any later model
year.
(d) You must complete all the required testing and reporting under
this subpart (for all ten test engines, if applicable), within 18
months after we receive your proposed plan for recruiting, screening,
and selecting vehicles. We will typically select engine families for
testing and notify you in writing by June 30 of the applicable calendar
year. If you request it, we may allow additional time to send us this
information.
(e) If you make a good-faith effort to access enough test vehicles
to complete the testing requirements under this subpart for an engine
family, but are unable to do so, you must ask us either to modify the
testing requirements for the selected engine family or to select a
different engine family.
[[Page 4514]]
(f) We may select an engine family for repeat testing in a later
calendar year. Such a selection for repeat testing would count as an
additional engine family for that year under paragraph (a) of this
section.
Sec. 1036.410 Selecting and screening vehicles and engines for
testing.
(a) Send us your proposed plan for recruiting, screening, and
selecting vehicles. Identify the types of vehicles, location, and any
other relevant criteria. We will approve your plan if it supports the
objective of measuring emissions to represent a broad range of
operating characteristics.
(b) Select vehicles and engines for testing that meet the following
criteria:
(1) The vehicles come from at least two independent sources.
(2) Powertrain, drivetrain, emission controls, and other key
vehicle and engine systems have been properly maintained and used. See
Sec. 1036.125.
(3) The engines have not been tampered with, rebuilt, or undergone
major repair that could be expected to affect emissions.
(4) The engines have not been misfueled. Do not consider engines
misfueled if they have used fuel meeting the specifications of Sec.
1036.415(c).
(5) The vehicles are likely to operate for at least three hours of
non-idle operation over a complete shift-day, as described in Sec.
1036.415(f).
(6) The vehicles have not exceeded the applicable useful life, in
miles, hours, or years; you may otherwise not exclude engines from
testing based on their age or mileage.
(7) The vehicle has appropriate space for safe and proper mounting
of the portable emission measurement system (PEMS) equipment.
(c) You must notify us before disqualifying any vehicle based on
illuminated MIL or stored OBD trouble codes as described in Sec.
1036.415(b)(2), or for any other reasons not specified in paragraph (b)
of this section. For example, notify us if you disqualify any vehicle
because the engine does not represent the engine family or the
vehicle's usage is atypical for the particular application. You do not
need to notify us in advance if the owner declines to participate in
the test program.
Sec. 1036.415 Preparing and testing engines.
(a) You must limit maintenance to what is in the owners manual for
engines with that amount of service and age. For anything we consider
an adjustable parameter (see Sec. 1036.115(f)), you may adjust that
parameter only if it is outside its adjustable range. You must then set
the adjustable parameter to your recommended setting or the mid-point
of its adjustable range, unless we approve your request to do
otherwise. You must get our approval before adjusting anything not
considered an adjustable parameter. You must keep records of all
maintenance and adjustments, as required by Sec. 1036.435. You must
send us these records, as described in Sec. 1036.430(a)(2)(ix), unless
we instruct you not to send them.
(b) You may treat a vehicle with an illuminated MIL or stored
trouble code as follows:
(1) If a candidate vehicle has an illuminated MIL or stored trouble
code, either test the vehicle as received or repair the vehicle before
testing. Once testing is initiated on the vehicle, you accept that the
vehicle has been properly maintained and used.
(2) If a MIL illuminates or a trouble code appears on a test
vehicle during a field test, stop the test and repair the vehicle.
Determine test results as specified in Sec. 1036.530 using one of the
following options:
(i) Restart the testing and use only the portion of the full test
results without the MIL illuminated or trouble code set.
(ii) Initiate a new test and use only the post-repair test results.
(3) If you determine that repairs are needed but they cannot be
completed in a timely manner, you may disqualify the vehicle and
replace it with another vehicle.
(c) Use appropriate fuels for testing, as follows:
(1) You may use any diesel fuel that meets the specifications for
S15 in ASTM D975 (incorporated by reference in Sec. 1036.810). You may
use any commercially available biodiesel fuel blend that meets the
specifications for ASTM D975 or ASTM D7467 (incorporated by reference
in Sec. 1036.810) that is either expressly allowed or not otherwise
indicated as an unacceptable fuel in the vehicle's owner or operator
manual or in the engine manufacturer's published fuel recommendations.
You may use any gasoline fuel that meets the specifications in ASTM
D4814 (incorporated by reference in Sec. 1036.810). For other fuel
types, you may use any commercially available fuel.
(2) You may drain test vehicles' fuel tanks and refill them with
diesel fuel conforming to the specifications in paragraph (c)(1) of
this section.
(3) Any fuel that is added to a test vehicle's fuel tanks must be
purchased at a local retail establishment near the site of vehicle
recruitment or screening, or along the test route. Alternatively, the
fuel may be drawn from a central fueling source, as long as the fuel
represents commercially available fuel in the area of testing.
(4) No post-refinery fuel additives are allowed, except that
specific fuel additives may be used during field testing if you can
document that the test vehicle has a history of normally using the fuel
treatments and they are not prohibited in the owners manual or in your
published fuel-additive recommendations.
(5) You may take fuel samples from test vehicles to ensure that
appropriate fuels were used during field testing. If a vehicle fails
the vehicle-pass criteria and you can show that an inappropriate fuel
was used during the failed test, that particular test may be voided.
You may drain vehicles' fuel tanks and refill them with diesel fuel
conforming to the specifications described in paragraph (c)(1) of this
section. You must report any fuel tests that are the basis of voiding a
test in your report under Sec. 1036.430.
(d) You must test the selected engines using the test procedure
described in Sec. 1036.530 while they remain installed in the vehicle.
Testing consists of characterizing emission rates for moving average
300 second windows while driving, with those windows divided into bins
representing different types of engine operation over a shift-day.
Measure emissions as follows:
(1) Perform all testing with PEMS and field-testing procedures
referenced in 40 CFR part 1065, subpart J. Measure emissions of
NOX, CO, and CO2. We may require you to also
measure emissions of HC and PM. You may determine HC emissions by any
method specified in 40 CFR 1065.660(b).
(2) If the engine's crankcase discharges emissions into the ambient
atmosphere, as allowed by Sec. 1036.115(a), you must either route all
crankcase emissions into the exhaust for a combined measurement or add
the crankcase emission values specified in Sec. 1036.240(e) to
represent emission levels at full useful life instead of measuring
crankcase emissions in the field.
(e) Operate the test vehicle under conditions reasonably expected
during normal operation. For the purposes of this subpart, normal
operation generally includes the vehicle's normal routes and loads
(including auxiliary loads such as air conditioning in the cab), normal
ambient conditions, and the normal driver.
(f) Once an engine is set up for testing, test the engine for one
shift-day, except as allowed in Sec. 1036.420(d). To complete a shift-
day's worth of testing,
[[Page 4515]]
start sampling at the beginning of a shift and continue sampling for
the whole shift, subject to the calibration requirements of the PEMS. A
shift-day is the period of a normal workday for an individual employee.
Evaluate the emission data as described in Sec. 1036.420 and include
the data in the reporting and record keeping requirements specified in
Sec. Sec. 1036.430 and 1036.435.
(g) For stop-start and automatic engine shutdown systems meeting
the specifications of 40 CFR 1037.660, override idle-reduction features
if they are adjustable under 40 CFR 1037.520(j)(4). If those systems
are tamper-resistant under 40 CFR 1037.520(j)(4), set the 1-Hz emission
rate to zero for all regulated pollutants when the idle-reduction
feature is active. Do not exclude these data points under Sec.
1036.530(c)(3)(ii).
Sec. 1036.420 Pass criteria for individual engines.
Perform the following steps to determine whether an engine meets
the binned emission standards in Sec. 1036.104(a)(3):
(a) Determine the emission standard for each regulated pollutant
for each bin by adding the following accuracy margins for PEMS to the
off-cycle standards in Sec. 1036.104(a)(3):
Table 1 to Paragraph (a) of Sec. 1036.420--Accuracy Margins for In-Use Testing
----------------------------------------------------------------------------------------------------------------
NOX HC PM CO
----------------------------------------------------------------------------------------------------------------
Bin 1......................... 0.4 g/hr.........
Bin 2......................... 5 mg/hp[middot]hr 10 mg/ 6 mg/ 0.025 g/hp[middot]hr.
hp[middot]hr. hp[middot]hr.
----------------------------------------------------------------------------------------------------------------
(b) Calculate the mass emission rate for each pollutant as
specified in Sec. 1036.530.
(c) For engines subject to compression-ignition standards,
determine the number of windows in each bin. A bin is valid under this
section only if it has at least 2,400 windows for bin 1 and 10,000
windows for bin 2.
(d) Continue testing additional shift-days as necessary to achieve
the minimum window requirements for each bin. You may idle the engine
at the end of the shift day to increase the number of windows in bin 1.
If the vehicle has tamper-resistant idle-reduction technology that
prevents idling, populate bin 1 with additional windows by setting the
1-Hz emission rate for all regulated pollutants to zero as described in
Sec. 1036.415(g) to achieve exactly 2,400 bin 1 windows.
(e) An engine passes if the result for each bin is at or below the
standard determined in paragraph (a) of this section. An engine fails
if the result for any bin for any pollutant is above the standard
determined in paragraph (a) of this section.
Sec. 1036.425 Pass criteria for engine families.
For testing with PEMS under Sec. 1036.415(d)(1), determine the
number of engines you must test from each selected engine family and
the family pass criteria as follows:
(a) Start by measuring emissions from five engines using the
procedures described in this subpart E and Sec. 1036.530. If all five
engines comply fully with the off-cycle bin standards, the engine
family passes, and you may stop testing.
(b) If only one of the engines tested under paragraph (a) of this
section does not comply fully with the off-cycle bin standards, test
one more engine. If this additional engine complies fully with the off-
cycle bin standards, the engine family passes, and you may stop
testing.
(c) If two or more engines tested under paragraphs (a) and (b) of
this section do not comply fully with the off-cycle bin standards, test
additional engines until you have tested a total of ten engines.
Calculate the arithmetic mean of the bin emissions from the ten engine
tests as specified in Sec. 1036.530(g) for each pollutant. If the mean
values are at or below the off-cycle bin standards, the engine family
passes. If the mean value for any pollutant is above an off-cycle bin
standard, the engine family fails.
(d) You may accept a fail result for the engine family and
discontinue testing at any point in the sequence of testing the
specified number of engines.
Sec. 1036.430 Reporting requirements.
(a) Report content. Prepare test reports as follows:
(1) Include the following for each engine family:
(i) Describe how you recruited vehicles. Describe how you used any
criteria or thresholds to narrow your search or to screen individual
vehicles.
(ii) Include a summary of the vehicles you have disqualified and
the reasons you disqualified them, whether you base the
disqualification on the criteria in Sec. 1036.410(b), owner
nonparticipation, or anything else. If you disqualified a vehicle due
to misfueling, include the results of any fuel sample tests. If you
reject a vehicle due to tampering, describe how you determined that
tampering occurred.
(iii) Identify how many engines you have tested from the applicable
engine family and how many engines still need to be tested. Identify
how many tested engines have passed or failed under Sec. 1036.420.
(iv) After the final test, report the results and state the outcome
of testing for the engine family based on the criteria in Sec.
1036.425.
(v) Describe any incomplete or invalid tests that were conducted
under this subpart.
(2) Include the following information for the test vehicle:
(i) The EPA engine-family designation, and the engine's model
number, total displacement, and power rating.
(ii) The date EPA selected the engine family for testing.
(iii) The vehicle's make and model and the year it was built.
(iv) The vehicle identification number and engine serial number.
(v) The vehicle's type or application (such as delivery, line haul,
or dump truck). Also, identify the type of trailer, if applicable.
(vi) The vehicle's maintenance and use history.
(vii) The known status history of the vehicle's OBD system and any
actions taken to address OBD trouble codes or MIL illumination over the
vehicle's lifetime.
(viii) Any OBD codes or MIL illumination that occur after you
accept the vehicle for field testing under this subpart.
(ix) Any steps you take to maintain, adjust, modify, or repair the
vehicle or its engine to prepare for or continue testing, including
actions to address OBD trouble codes or MIL illumination. Include any
steps you took to drain and refill the vehicle's fuel tank(s) to
correct misfueling, and the results of any fuel test conducted to
identify misfueling.
(3) Include the following data and measurements for each test
vehicle:
(i) The date and time of testing, and the test number.
[[Page 4516]]
(ii) Number of shift-days of testing (see Sec. 1036.415(f)).
(iii) Route and location of testing. You may base this description
on the output from a global-positioning system (GPS).
(iv) The steps you took to ensure that vehicle operation during
testing was consistent with normal operation and use, as described in
Sec. 1036.415(e).
(v) Fuel test results, if fuel was tested under Sec. 1036.410 or
Sec. 1036.415.
(vi) The vehicle's mileage at the start of testing. Include the
engine's total lifetime hours of operation, if available.
(vii) The number of windows in each bin (see Sec. 1036.420(c)).
(viii) The bin emission value per vehicle for each pollutant.
Describe the method you used to determine HC as specified in 40 CFR
1065.660(b).
(ix) Recorded 1 Hz test data for at least the following parameters,
noting that gaps in the 1 Hz data file over the shift-day are only
allowed during analyzer zero and span verifications and during engine
shutdown when the engine is keyed off:
(A) Ambient temperature.
(B) Ambient pressure.
(C) Ambient humidity.
(D) Altitude.
(E) Emissions of HC, CO, CO2, and NOX. Report
results for PM if it was measured in a manner that provides 1 Hz test
data.
(F) Differential backpressure of any PEMS attachments to vehicle
exhaust.
(G) Exhaust flow.
(H) Exhaust aftertreatment temperatures.
(I) Engine speed.
(J) Engine brake torque.
(K) Engine coolant temperature
(L) Intake manifold temperature.
(M) Intake manifold pressure.
(N) Throttle position.
(O) Any parameter sensed or controlled, available over the
Controller Area Network (CAN) network, to modulate the emission control
system or fuel-injection timing.
(4) Include the following summary information after you complete
testing with each engine:
(i) State whether the engine meets the off-cycle standards for each
bin for each pollutant as described in Sec. 1036.420(e).
(ii) Describe if any testing or evaluations were conducted to
determine why a vehicle failed the off-cycle emission standards
described in Sec. 1036.420.
(iii) Describe the purpose of any diagnostic procedures you
conduct.
(iv) Describe any instances in which the OBD system illuminated the
MIL or set trouble codes. Also describe any actions taken to address
the trouble codes or MIL.
(v) Describe any instances of misfueling, the approved actions
taken to address the problem, and the results of any associated fuel
sample testing.
(vi) Describe the number and length of any data gaps in the 1 Hz
data file, the reason for the gap(s), and the parameters affected.
(b) Submission. Send electronic reports to the Designated
Compliance Officer using an approved information format. If you want to
use a different format, send us a written request with justification.
(1) You may send us reports as you complete testing for an engine
instead of waiting until you complete testing for all engines.
(2) We may ask you to send us less information in your reports than
we specify in this section.
(3) We may require you to send us more information to evaluate
whether your engine family meets the requirements of this part.
(4) Once you send us information under this section, you need not
send that information again in later reports.
(c) Additional notifications. Notify the Designated Compliance
Officer describing progress toward completing the required testing and
reporting under this subpart, as follows:
(1) Notify us once you complete testing for an engine.
(2) Notify us if your review of the test data for an engine family
indicates that two of the first five tested engines have failed to
comply with the vehicle-pass criteria in Sec. 1036.420(e).
(3) Notify us if your review of the test data for an engine family
indicates that the engine family does not comply with the family-pass
criteria in Sec. 1036.425(c).
(4) Describe any voluntary vehicle/engine emission evaluation
testing you intend to conduct with PEMS on the same engine families
that are being tested under this subpart, from the time that engine
family was selected for field testing under Sec. 1036.405 until the
final results of all testing for that engine family are reported to us
under this section.
Sec. 1036.435 Recordkeeping requirements.
Keep the following paper or electronic records of your field
testing for five years after you complete all the testing required for
an engine family:
(a) Keep a copy of the reports described in Sec. 1036.430.
(b) Keep any additional records, including forms you create,
related to any of the following:
(1) The recruitment, screening, and selection process described in
Sec. 1036.410, including the vehicle owner's name, address, phone
number, and email address.
(2) Pre-test maintenance and adjustments to the engine performed
under Sec. 1036.415.
(3) Test results for all void, incomplete, and voluntary testing
described in Sec. 1036.430.
(4) Evaluations to determine why an engine failed any of the bin
standards described in Sec. 1036.420.
(c) Keep a copy of the relevant calibration results required by 40
CFR part 1065.
Sec. 1036.440 Warranty obligations related to in-use testing.
Testing under this subpart that finds an engine exceeding emission
standards under this subpart is not by itself sufficient to show a
breach of warranty under 42 U.S.C. 7541(a)(1). A breach of warranty
would also require that engines fail to meet one or both of the
conditions specified in Sec. 1036.120(a).
Subpart F--Test Procedures
Sec. 1036.501 General testing provisions.
(a) Use the equipment and procedures specified in this subpart and
40 CFR part 1065 to determine whether engines meet the emission
standards in Sec. Sec. 1036.104 and 1036.108.
(b) Use the fuels specified in 40 CFR part 1065 to perform valid
tests, as follows:
(1) For service accumulation, use the test fuel or any commercially
available fuel that is representative of the fuel that in-use engines
will use.
(2) For diesel-fueled engines, use the ultra-low-sulfur diesel fuel
specified in 40 CFR part 1065.703 and 40 CFR 1065.710(b)(3) for
emission testing.
(3) For gasoline-fueled engines, use the appropriate E10 fuel
specified in 40 CFR part 1065.
(c) For engines that use aftertreatment technology with infrequent
regeneration events, apply infrequent regeneration adjustment factors
for each duty cycle as described in Sec. 1036.580.
(d) If your engine is intended for installation in a vehicle
equipped with stop-start technology meeting the specifications of 40
CFR 1037.660 to qualify as tamper-resistant under 40 CFR
1037.520(j)(4), you may shut the engine down during idle portions of
the duty cycle to represent in-use operation. We recommend installing a
production engine starter motor and letting the engine's ECM manipulate
the starter motor to control the engine stop and start events. Use good
engineering judgment to address the effects of dynamometer inertia on
restarting the engine by, for example, using a larger starter motor or
declutching the engine from the dynamometer during restart.
[[Page 4517]]
(e) You may use special or alternate procedures to the extent we
allow them under 40 CFR 1065.10.
(f) This subpart is addressed to you as a manufacturer, but it
applies equally to anyone who does testing for you, and to us when we
perform testing to determine if your engines meet emission standards.
Sec. 1036.505 Engine data and information to support vehicle
certification.
You must give vehicle manufacturers information as follows so they
can certify their vehicles to greenhouse gas emission standards under
40 CFR part 1037:
(a) Identify engine make, model, fuel type, combustion type, engine
family name, calibration identification, and engine displacement. Also
identify whether the engines meet CO2 standards for
tractors, vocational vehicles, or both.
(b) This paragraph (b) describes four different methods to generate
engine fuel maps. For engines without hybrid components and for mild
hybrid engines where you do not include hybrid components in the test,
generate fuel maps using either paragraph (b)(1) or (2) of this
section. For other hybrid engines, generate fuel maps using paragraph
(b)(3) of this section. For hybrid and nonhybrid powertrains and for
vehicles where the transmission is not automatic, automated manual,
manual, or dual-clutch, generate fuel maps using paragraph (b)(4) of
this section.
(1) Determine steady-state engine fuel maps as described in Sec.
1036.535(b). Determine fuel consumption at idle as described in Sec.
1036.535 (c). Determine cycle-average engine fuel maps as described in
Sec. 1036.540, excluding cycle-average fuel maps for highway cruise
cycles.
(2) Determine steady-state fuel maps as described in either Sec.
1036.535(b) or (d). Determine fuel consumption at idle as described in
Sec. 1036.535(c). Determine cycle-average engine fuel maps as
described in Sec. 1036.540, including cycle-average engine fuel maps
for highway cruise cycles. We may do confirmatory testing by creating
cycle-average fuel maps from steady-state fuel maps created in
paragraph (b)(1) of this section for highway cruise cycles. In Sec.
1036.540 we define the vehicle configurations for testing; we may add
more vehicle configurations to better represent your engine's operation
for the range of vehicles in which your engines will be installed (see
40 CFR 1065.10(c)(1)).
(3) Determine fuel consumption at idle as described in Sec.
1036.535(c) and (d) and determine cycle-average engine fuel maps as
described in 40 CFR 1037.550, including cycle-average engine fuel maps
for highway cruise cycles. Set up the test to apply accessory load for
all operation by primary intended service class as described in the
following table:
Table 1 to Paragraph (b)(3) of Sec. 1036.505--Accessory Load
------------------------------------------------------------------------
Power
representing
Primary intended service class accessory load
(kW)
------------------------------------------------------------------------
Light HDV............................................. 1.5
Medium HDV............................................ 2.5
Heavy HDV............................................. 3.5
------------------------------------------------------------------------
(4) Generate powertrain fuel maps as described in 40 CFR 1037.550
instead of fuel mapping under Sec. 1036.535 or Sec. 1036.540. Note
that the option in 40 CFR 1037.550(b)(2) is allowed only for hybrid
engine testing. Disable stop-start systems and automatic engine
shutdown systems when conducting powertrain fuel map testing using 40
CFR 1037.550.
(c) Provide the following information if you generate engine fuel
maps using either paragraph (b)(1), (2), or (3) of this section:
(1) Full-load torque curve for installed engines and the full-load
torque curve of the engine (parent engine) with the highest fueling
rate that shares the same engine hardware, including the turbocharger,
as described in 40 CFR 1065.510. You may use 40 CFR 1065.510(b)(5)(i)
for Spark-ignition HDE. Measure the torque curve for hybrid engines
that have an RESS as described in 40 CFR 1065.510(g)(2) with the hybrid
system active. Test hybrid engines with no RESS as described in 40 CFR
1065.510(b)(5)(ii).
(2) Motoring torque curve as described in 40 CFR 1065.510(c)(2) and
(5) for nonhybrid and hybrid engines, respectively. For engines with a
low-speed governor, remove data points where the low-speed governor is
active. If you don't know when the low-speed governor is active, we
recommend removing all points below 40 r/min above the warm low-idle
speed.
(3) Declared engine idle speed. For vehicles with manual
transmissions, this is the engine speed with the transmission in
neutral. For all other vehicles, this is the engine's idle speed when
the transmission is in drive.
(4) The engine idle speed during the transient cycle-average fuel
map.
(5) The engine idle torque during the transient cycle-average fuel
map.
(d) If you generate powertrain fuel maps using paragraph (b)(4) of
this section, determine the system continuous rated power according to
Sec. 1036.520.
Sec. 1036.510 Supplemental Emission Test.
(a) Measure emissions using the steady-state SET duty cycle as
described in this section. Note that the SET duty cycle is operated as
a ramped-modal cycle rather than discrete steady-state test points.
(b) Perform SET testing with one of the following procedures:
(1) For testing nonhybrid engines, the SET duty cycle is based on
normalized speed and torque values relative to certain maximum values.
Denormalize speed as described in 40 CFR 1065.512. Denormalize torque
as described in 40 CFR 1065.610(d). Note that idle points are to be run
at conditions simulating neutral or park on the transmission.
(2) Test hybrid engines and hybrid powertrains as described in 40
CFR 1037.550, except as specified in this paragraph (b)(2). Do not
compensate the duty cycle for the distance driven as described in 40
CFR 1037.550(g)(4). For hybrid engines, select the transmission from
Table 1 of Sec. 1036.540, substituting ``engine'' for ``vehicle'' and
``highway cruise cycle'' for ``SET''. Disregard duty cycles in 40 CFR
1037.550(j). For cycles that begin with idle, leave the transmission in
neutral or park for the full initial idle segment. Place the
transmission into drive no earlier than 5 seconds before the first
nonzero vehicle speed setpoint. For SET testing only, place the
transmission into park or neutral when the cycle reaches the final idle
segment. Use the following vehicle parameters instead of those in 40
CFR 1037.550 to define the vehicle model in 40 CFR 1037.550(a)(3):
(i) Determine the vehicle test mass, M, as follows:
[GRAPHIC] [TIFF OMITTED] TR24JA23.016
Where:
Pcontrated = the continuous rated power of the hybrid
system determined in sect; 1036.520.
Example:
Pcontrated = 350.1 kW
M = 15.1[middot]350.1\1.31\
M = 32499 kg
(ii) Determine the vehicle frontal area, Afront, as
follows:
(A) For M <= 18050 kg:
[[Page 4518]]
[GRAPHIC] [TIFF OMITTED] TR24JA23.017
Example:
M = 16499 kg
Afront =
-1.69[middot]10-\8\[middot]16499\2\+6.33[middot]10
-\4\[middot]16499+1.67
Afront = 7.51 m\2\
(B) For M > 18050 kg, Afront = 7.59 m\2\
(iii) Determine the vehicle drag area, CdA, as follows:
[GRAPHIC] [TIFF OMITTED] TR24JA23.018
Where:
g = gravitational constant = 9.80665 m/s\2\.
[rho] = air density at reference conditions. Use [rho] = 1.1845 kg/
m\3\.
Example:
[GRAPHIC] [TIFF OMITTED] TR24JA23.019
CdA = 3.08 m\2\
(iv) Determine the coefficient of rolling resistance,
Crr, as follows:
[GRAPHIC] [TIFF OMITTED] TR24JA23.020
Example:
[GRAPHIC] [TIFF OMITTED] TR24JA23.021
Crr = 5.7 N/kN = 0.0057 N/N
(v) Determine the vehicle curb mass, Mcurb, as follows:
[GRAPHIC] [TIFF OMITTED] TR24JA23.022
Example:
Mcurb = -0.000007376537[middot]32499\2\ +
0.6038432[middot]32499
Mcurb = 11833 kg
(vi) Determine the linear equivalent mass of rotational moment of
inertias, Mrotating, as follows:
[GRAPHIC] [TIFF OMITTED] TR24JA23.023
Example:
Mrotating = 0.07[middot]11833
Mrotating = 828.3 kg
(vii) Select a drive axle ratio, ka, that represents the
worst-case combination of final gear ratio, drive axle ratio, and tire
size for CO2 expected for vehicles in which the hybrid
powertrain or hybrid engine will be installed. This is typically the
highest axle ratio.
(viii) Select a tire radius, r, that represents the worst-case pair
of tire size and drive axle ratio for CO2 expected for
vehicles in which the hybrid powertrain or hybrid engine will be
installed. This is typically the smallest tire radius.
(ix) If you are certifying a hybrid engine, use a default
transmission efficiency of 0.95 and create the vehicle model along with
its default transmission shift strategy as described in 40 CFR
1037.550(a)(3)(ii). Use the transmission parameters defined in Table 1
of Sec. 1036.540 to determine transmission type and gear ratio. For
Light HDV and Medium HDV, use the Light HDV and Medium HDV parameters
for FTP, LLC, and SET duty cycles. For Tractors and Heavy HDVs, use the
Tractor and Heavy HDV transient cycle parameters for the FTP and LLC
duty cycles and the Tractor and Heavy HDV highway cruise cycle
parameters for the SET duty cycle.
(c) Measure emissions using the SET duty cycle shown in Table 1 of
this section to determine whether engines meet the steady-state
compression-ignition standards specified in subpart B of this part.
Table 1 of this section specifies test settings, as follows:
(1) The duty cycle for testing nonhybrid engines involves a
schedule of normalized engine speed and torque values. Note that
nonhybrid powertrains are generally tested as engines, so this section
does not describe separate procedures for that configuration.
(2) The duty cycle for testing hybrid engines and hybrid
powertrains involves a schedule of vehicle speeds and road grade as
follows:
(i) Determine road grade at each point based on the continuous
rated power of the hybrid powertrain system, Pcontrated, in
kW determined in Sec. 1036.520, the vehicle speed (A, B, or C) in mi/
hr for a given SET mode, vref[speed], and the specified
road-grade coefficients using the following equation:
[[Page 4519]]
[GRAPHIC] [TIFF OMITTED] TR24JA23.024
Example for SET mode 3a in Table 1 of this section:
Pcontrated = 345.2 kW
vrefB = 59.3 mi/hr
Road grade = 8.296 [middot] 10-\9\ [middot] 345.2\3\ +
(-4.752 [middot] 10-\7\) [middot] 345.2\2\
[middot] 59.3 + 1.291 [middot] 10-\5\ [middot] 345.2\2\ +
2.88 [middot] 10-\4\ [middot] 59.3\2\ + 4.524 [middot]
10-\4\ [middot] 345.2 [middot] 59.3 + (-1.802
[middot] 10-\2\) [middot] 345.2 + (-1.83 [middot]
10-\1\) [middot] 59.3 + 8.81
Road grade = 0.53%
(ii) Use the vehicle C speed determined in Sec. 1036.520.
Determine vehicle A and B speeds as follows:
(A) Determine vehicle A speed using the following equation:
[GRAPHIC] [TIFF OMITTED] TR24JA23.025
Example:
vrefC = 68.42 mi/hr
[GRAPHIC] [TIFF OMITTED] TR24JA23.026
vrefA = 50.2 mi/hr
(B) Determine vehicle B speed using the following equation:
[GRAPHIC] [TIFF OMITTED] TR24JA23.027
Example:
[GRAPHIC] [TIFF OMITTED] TR24JA23.028
vrefB = 59.3 mi/hr
(3) Table 1 follows:
BILLING CODE 6560-50-P
[[Page 4520]]
[GRAPHIC] [TIFF OMITTED] TR24JA23.029
[[Page 4521]]
BILLING CODE 6560-50-C
(d) Determine criteria pollutant emissions for plug-in hybrid
engines and powertrains as follows:
(1) Precondition the engine or powertrain in charge-sustaining
mode. Perform testing as described in this section for hybrid engines
and hybrid powertrains in charge-sustaining mode.
(2) Carry out a charge-depleting test as described in paragraph
(d)(1) of this section, except as follows:
(i) Fully charge the RESS after preconditioning.
(ii) Operate the hybrid engine or powertrain continuously over
repeated SET duty cycles until you reach the end-of-test criterion
defined in 40 CFR 1066.501(a)(3).
(iii) Calculate emission results for each SET duty cycle. Figure 1
of this section provides an example of a charge-depleting test sequence
where there are two test intervals that contain engine operation.
(3) Report the highest emission result for each criteria pollutant
from all tests in paragraphs (d)(1) and (2) of this section, even if
those individual results come from different test intervals.
(4) Figure 1 follows:
Figure 1 to Paragraph (d)(4) of Sec. 1036.510--SET Charge-Depleting
Criteria Pollutant Test Sequence
[GRAPHIC] [TIFF OMITTED] TR24JA23.030
(e) Determine greenhouse gas pollutant emissions for plug-in hybrid
engines and powertrains using the emissions results for all the SET
test intervals for both charge-depleting and charge-sustaining
operation from paragraph (d)(2) of this section. Calculate the utility
factor-weighted composite mass of emissions from the charge-depleting
and charge-sustaining test results, eUF[emission]comp, using
the following equation:
[GRAPHIC] [TIFF OMITTED] TR24JA23.031
Where:
i = an indexing variable that represents one test interval.
N = total number of charge-depleting test intervals.
e[emission][int]CDi = total mass of emissions in the
charge-depleting portion of the test for each test interval, i,
starting from i = 1, including the test interval(s) from the
transition phase.
UFDCDi = utility factor fraction at distance
DCDi from Eq. 1036.510-11, as determined by
interpolating the approved utility factor curve for each test
interval, i, starting from i = 1. Let UFDCD0 = 0.
j = an indexing variable that represents one test interval.
M = total number of charge-sustaining test intervals.
e[emission][int]CSj = total mass of emissions
in the charge-sustaining portion of the test for each test interval,
j, starting from j = 1.
UFRCD = utility factor fraction at the full charge-
depleting distance, RCD, as determined by interpolating
the approved utility factor curve. RCD is the cumulative
distance driven over N charge-depleting test intervals.
[GRAPHIC] [TIFF OMITTED] TR24JA23.032
Where:
k = an indexing variable that represents one recorded velocity
value.
Q = total number of measurements over the test interval.
v = vehicle velocity at each time step, k, starting from k = 1. For
tests completed under this section, v is the vehicle velocity from
the vehicle model in 40 CFR 1037.550. Note that this should
[[Page 4522]]
include charge-depleting test intervals that start when the engine
is not yet operating.
[Delta]t = 1/frecord
frecord = the record rate.
Example using the charge-depletion test in Figure 1 of Sec. 1036.510
for the SET for CO2 emission determination:
Q = 24000
v1 = 0 mi/hr
v2 = 0.8 mi/hr
v3 = 1.1 mi/hr
frecord = 10 Hz
[Delta]t = 1/10 Hz = 0.1 s
[GRAPHIC] [TIFF OMITTED] TR24JA23.033
DCD1 = 30.1 mi
DCD2 = 30.0 mi
DCD3 = 30.1 mi
DCD4 = 30.2 mi
DCD5 = 30.1 mi
N = 5
UFDCD1 = 0.11
UFDCD2 = 0.23
UFDCD3 = 0.34
UFDCD4 = 0.45
UFDCD5 = 0.53
eCO2SETCD1 = 0 g/hp[middot]hr
eCO2SETCD2 = 0 g/hp[middot]hr
eCO2SETCD3 = 0 g/hp[middot]hr
eCO2SETCD4 = 0 g/hp[middot]hr
eCO2SETCD5 = 174.4 g/hp[middot]hr
M = 1
eCO2SETCS = 428.1 g/hp[middot]hr
UFRCD = 0.53
[GRAPHIC] [TIFF OMITTED] TR24JA23.034
eUFCO2comp = 215.2 g/hp[middot]hr
(f) Calculate and evaluate cycle statistics as specified in 40 CFR
1065.514 for nonhybrid engines and 40 CFR 1037.550 for hybrid engines
and hybrid powertrains.
(g) Calculate cycle work for powertrain testing using system power,
Psys. Determine Psys, using Sec. 1036.520(f).
Sec. 1036.512 Federal Test Procedure.
(a) Measure emissions using the transient Federal Test Procedure
(FTP) as described in this section to determine whether engines meet
the emission standards in subpart B of this part. Operate the engine or
hybrid powertrain over one of the following transient duty cycles:
(1) For engines subject to spark-ignition standards, use the
transient test interval described in paragraph (b) of appendix B of
this part.
(2) For engines subject to compression-ignition standards, use the
transient test interval described in paragraph (c) of appendix B of
this part.
(b) The following procedures apply differently for testing engines
and hybrid powertrains:
(1) The transient test intervals for nonhybrid engine testing are
based on normalized speed and torque values. Denormalize speed as
described in 40 CFR 1065.512. Denormalize torque as described in 40 CFR
1065.610(d).
(2) Test hybrid engines and hybrid powertrains as described in
Sec. 1036.510(b)(2), with the following exceptions:
(i) Replace Pcontrated with Prated, which is
the peak rated power determined in Sec. 1036.520.
(ii) Keep the transmission in drive for all idle segments after the
initial idle segment.
(iii) For hybrid engines, select the transmission from Table 1 of
Sec. 1036.540, substituting ``engine'' for ``vehicle''.
(iv) For hybrid engines, you may request to change the engine-
commanded torque at idle to better represent curb idle transmission
torque (CITT).
(v) For plug-in hybrid engines and powertrains, test over the FTP
in both charge-sustaining and charge-depleting operation for both
criteria and greenhouse gas pollutant determination.
(c) The FTP duty cycle consists of an initial run through the test
interval from a cold start as described in 40 CFR part 1065, subpart F,
followed by a (20 1) minute hot soak with no engine
operation, and then a final hot start run through the same transient
test interval. Engine starting is part of both the cold-start and hot-
start test intervals. Calculate the total emission mass of each
constituent, m, and the total work, W, over each test interval as
described in 40 CFR 1065.650. Calculate total work over each test
interval for powertrain testing using system power, Psys.
Determine Psys using Sec. 1036.520(f). For powertrains with
automatic transmissions, account for and include the work produced by
the engine from the CITT load. Calculate the official transient
emission result from the cold-start and hot-start test intervals using
the following equation:
[GRAPHIC] [TIFF OMITTED] TR24JA23.035
(d) Determine criteria pollutant emissions for plug-in hybrid
engines and powertrains as follows:
(1) Precondition the engine or powertrain in charge-sustaining
mode. Perform testing as described in this section for hybrid engines
and hybrid powertrains in charge-sustaining mode.
(2) Carry out a charge-depleting test as described in paragraph
(d)(1) of this section, except as follows:
(i) Fully charge the battery after preconditioning.
(ii) Operate the hybrid engine or powertrain over one FTP duty
cycle followed by alternating repeats of a 20-minute soak and a hot
start test interval
[[Page 4523]]
until you reach the end-of-test criteria defined in 40 CFR 1066.501.
(iii) Calculate emission results for each successive pair of test
intervals. Calculate the emission result by treating the first of the
two test intervals as a cold-start test. Figure 1 of Sec. 1036.512
provides an example of a charge-depleting test sequence where there are
three test intervals with engine operation for two overlapping FTP duty
cycles.
(3) Report the highest emission result for each criteria pollutant
from all tests in paragraphs (d)(1) and (2) of this section, even if
those individual results come from different test intervals.
(4) Figure 1 follows:
Figure 1 to paragraph (d)(4) of Sec. 1036.512--FTP Charge-Depleting
Criteria Pollutant Test Sequence.
[GRAPHIC] [TIFF OMITTED] TR24JA23.036
(e) Determine greenhouse gas pollutant emissions for plug-in hybrid
engines and powertrains using the emissions results for all the
transient duty cycle test intervals described in either paragraph (b)
or (c) of appendix B of this part for both charge-depleting and charge-
sustaining operation from paragraph (d)(2) of this section. Calculate
the utility factor weighted composite mass of emissions from the
charge-depleting and charge-sustaining test results,
eUF[emission]comp, as described in Sec. 1036.510(e),
replacing occurances of ``SET'' with ``transient test interval''. Note
this results in composite FTP GHG emission results for plug-in hybrid
engines and powertrains without the use of the cold-start and hot-start
test interval weighting factors in Eq. 1036.512-1.
(f) Calculate and evaluate cycle statistics as specified in 40 CFR
1065.514 for nonhybrid engines and 40 CFR 1037.550 for hybrid engines
and hybrid powertrains.
Sec. 1036.514 Low Load Cycle.
(a) Measure emissions using the transient Low Load Cycle (LLC) as
described in this section to determine whether engines meet the LLC
emission standards in Sec. 1036.104.
(b) The LLC duty cycle is described in paragraph (d) of appendix B
of this part. The following procedures apply differently for testing
engines and hybrid powertrains:
(1) For nonhybrid engine testing, the duty cycle is based on
normalized speed and torque values.
(i) Denormalize speed as described in 40 CFR 1065.512. Denormalize
torque as described in 40 CFR 1065.610(d).
(ii) For idle segments more than 200 seconds, set reference torques
to the torque needed to meet the accessory loads in Table 1 of this
section instead of CITT. This is to represent shifting the transmission
to park or neutral at the start of the idle segment. Change the
reference torque to CITT no earlier than 5 seconds before the end of
the idle segment. This is to represent shifting the transmission to
drive.
(2) Test hybrid engines and hybrid powertrains as described in
Sec. 1036.510(b)(2), with the following exceptions:
(i) Replace Pcontrated with Prated, which is
the peak rated power determined in Sec. 1036.520.
(ii) Keep the transmission in drive for all idle segments 200
seconds or less. For idle segments more than 200 seconds, place the
transmission in park or neutral at the start of the idle segment and
place the transmission into drive again no earlier than 5 seconds
before the first nonzero vehicle speed setpoint.
(iii) For hybrid engines, select the transmission from Table 1 of
Sec. 1036.540, substituting ``engine'' for ``vehicle''.
(iv) For hybrid engines, you may request to change the engine-
commanded torque at idle to better represent curb idle transmission
torque (CITT).
(v) For plug-in hybrid engines and powertrains, determine criteria
pollutant and greenhouse gas emissions as described in Sec.
1036.510(d) and (e), replacing ``SET'' with ``LLC''.
(c) Set dynamometer torque demand such that vehicle power
represents an accessory load for all idle operation as described in
Table 1 of paragraph (c)(4) of this section for each primary intended
service class. Additional provisions related to accessory load apply
for the following special cases:
(1) For engines with stop-start technology, account for accessory
load during engine-off conditions by determining the total engine-off
power demand over the test interval and distributing that load over the
engine-on portions of the test interval based on calculated average
power. You may determine the engine-off time by running practice cycles
or through engineering analysis.
(2) Apply accessory loads for hybrid powertrain testing that
includes the
[[Page 4524]]
transmission either as a mechanical or electrical load.
(3) You may apply the following deviations from specified torque
settings for smoother idle (other than idle that includes motoring), or
you may develop different procedures for adjusting accessory load at
idle consistent with good engineering judgment:
(i) Set the reference torque to correspond to the applicable
accessory load for all points with normalized speed at or below zero
percent and reference torque from zero up to the torque corresponding
to the accessory load.
(ii) Change the reference torques to correspond to the applicable
accessory load for consecutive points with reference torques from zero
up to the torque corresponding to the accessory load that immediately
precedes or follows idle points.
(4) Table 1 follows:
Table 1 to Paragraph (c)(4) of Sec. 1036.514--Accessory Load at Idle
------------------------------------------------------------------------
Power
representing
Primary intended service class accessory load
(kW)
------------------------------------------------------------------------
Light HDE............................................... 1.5
Medium HDE.............................................. 2.5
Heavy HDE............................................... 3.5
------------------------------------------------------------------------
(d) The test sequence consists of preconditioning the engine by
running one or two FTPs with each FTP followed by (20 1)
minutes with no engine operation and a hot start run through the LLC.
You may start any preconditioning FTP with a hot engine. Perform
testing as described in 40 CFR 1065.530 for a test interval that
includes engine starting. Calculate the total emission mass of each
constituent, m, and the total work, W, as described in 40 CFR 1065.650.
Calculate total work over the test interval for powertrain testing
using system power, Psys. Determine Psys using
Sec. 1036.520(f). For powertrains with automatic transmissions,
account for and include the work produced by the engine from the CITT
load. For batch sampling, you may sample background periodically into
the bag over the course of multiple test intervals.
(e) Calculate and evaluate cycle statistics as specified in 40 CFR
1065.514 for nonhybrid engines and 40 CFR 1037.550 for hybrid engines
and hybrid powertrains. For gaseous-fueled engine testing with a
single-point fuel injection system, you may apply all the statistical
criteria in Sec. 1036.540(d)(3) to validate the LLC.
Sec. 1036.520 Determining power and vehicle speed values for
powertrain testing.
This section describes how to determine the system peak power and
continuous rated power of hybrid and nonhybrid powertrain systems and
the vehicle speed for carrying out duty-cycle testing under this part
and 40 CFR 1037.550.
(a) You must map or re-map an engine before a test if any of the
following apply:
(1) If you have not performed an initial engine map.
(2) If the atmospheric pressure near the engine's air inlet is not
within 5 kPa of the atmospheric pressure recorded at the
time of the last engine map.
(3) If the engine or emission-control system has undergone changes
that might affect maximum torque performance. This includes changing
the configuration of auxiliary work inputs and outputs.
(4) If you capture an incomplete map on your first attempt or you
do not complete a map within the specified time tolerance. You may
repeat mapping as often as necessary to capture a complete map within
the specified time.
(b) Set up the powertrain test according to 40 CFR 1037.550, with
the following exceptions:
(1) Use vehicle parameters, other than power, as specified in Sec.
1036.510(b)(2). Use the applicable automatic transmission as specified
in Sec. 1036.540(c)(2).
(2) Select a manufacturer-declared value for Pcontrated
to represent system peak power.
(c) Verify the following before the start of each test interval:
(1) The state-of-charge of the rechargeable energy storage system
(RESS) must be at or above 90% of the operating range between the
minimum and maximum RESS energy levels specified by the manufacturer.
(2) The conditions of all hybrid system components must be within
their normal operating range as declared by the manufacturer, including
ensuring that no features are actively limiting power or vehicle speed.
(d) Carry out the test as described in this paragraph (d). Warm up
the powertrain by operating it. We recommend operating the powertrain
at any vehicle speed and road grade that achieves approximately 75% of
its expected maximum power. Continue the warm-up until the engine
coolant, block, or head absolute temperature is within 2%
of its mean value for at least 2 min or until the engine thermostat
controls engine temperature. Within 90 seconds after concluding the
warm-up, operate the powertrain over a continuous trace meeting the
following specifications:
(1) Bring the vehicle speed to 0 mi/hr and let the powertrain idle
at 0 mi/hr for 50 seconds.
(2) Set maximum driver demand for a full load acceleration at 6.0%
road grade with an initial vehicle speed of 0 mi/hr, continuing for 268
seconds.
(3) Linearly ramp the grade from 6.0% down to 0.0% over 300
seconds. Stop the test 30 seconds after the grade setpoint has reached
0.0%.
(e) Record the powertrain system angular speed and torque values
measured at the dynamometer at 100 Hz and use these in conjunction with
the vehicle model to calculate vehicle system power,
Psys,vehicle. Note that Psys, is the
corresponding value for system power at a location that represents the
transmission input shaft on a conventional powertrain.
(f) Calculate the system power, Psys, for each data
point as follows:
(1) For testing with the speed and torque measurements at the
transmission input shaft, Psys is equal to the calculated
vehicle system power, Psys,vehicle, determined in paragraphs
(d) and (e) of this section.
(2) For testing with the speed and torque measurements at the axle
input shaft or the wheel hubs, determine Psys for each data
point using the following equation:
[GRAPHIC] [TIFF OMITTED] TR24JA23.037
Where:
Psys,vehicle = the calculated vehicle system power for
each 100-Hz data point.
[egr]trans = the default transmission efficiency = 0.95.
[egr]axle = the default axle efficiency. Set this value
to 1 for speed and torque measurement at the axle input shaft or to
0.955 at the wheel hubs.
Example:
Psys,vehicle = 317.6 kW
[GRAPHIC] [TIFF OMITTED] TR24JA23.038
Psys = 350.1 kW
(g) For each 200-ms (5-Hz) time step, t, determine the coefficient
of variation (COV) of as follows:
(1) Calculate the standard deviation, [sigma](t) of the 20 100-Hz
data points in each 5-Hz measurement interval using the following
equation:
[[Page 4525]]
[GRAPHIC] [TIFF OMITTED] TR24JA23.039
Where:
N = the number of data points in each 5-Hz measurement interval =
20.
Psysi = the 100-Hz values of Psys within each
5-Hz measurement interval.
Psys(t) = the mean power from each 5-Hz measurement
interval.
(2) Calculate the 5-Hz values for COV(t) for each time step, t, as
follows:
[GRAPHIC] [TIFF OMITTED] TR24JA23.040
(h) Determine rated power, Prated, as the maximum
measured power from the data collected in paragraph (f)(2) of this
section that meets the specifications in paragraph (g) of this section.
(i) Determine continuous rated power, Pcontrated, as
follows:
(1) For nonhybrid powertrains, Pcontrated equals
Prated.
(2) For hybrid powertrains, Pcontrated is the maximum
measured power from the data collected in paragraph (d)(3) of this
section that meets the specifications in paragraph (g) of this section.
(j) Determine vehicle C speed, vrefC, as follows:
(1) If the maximum Psys(t) in the highest gear during
the maneuver in paragraph (d)(3) of this section is greater than
0.98[middot]Pcontrated, vrefC is the average of
the minimum and maximum vehicle speeds where Psys(t) is
equal to 0.98[middot]Pcontrated during the maneuver in
paragraph (d)(3) of this section where the transmission is in the
highest gear, using linear interpolation, as appropriate.
(2) Otherwise, vrefC is the maximum vehicle speed during
the maneuver in paragraph (d)(3) where the transmission is in the
highest gear.
(k) If Pcontrated as determined in paragraph (i) of this
section is within 3% of the manufacturer-declared value for
Pcontrated, use the manufacturer-declared value. Otherwise,
repeat the procedure in paragraphs (b) through (j) of this section and
use Pcontrated from paragraph (i) instead of the
manufacturer-declared value.
Sec. 1036.525 Clean Idle test.
Measure emissions using the procedures described in this section to
determine whether engines and hybrid powertrains meet the clean idle
emission standards in Sec. 1036.104(b). For plug-in hybrid engines and
powertrains, perform the test with the hybrid function disabled.
(a) The clean idle test consists of two separate test intervals as
follows:
(1) Mode 1 consists of engine operation with a speed setpoint at
your recommended warm idle speed. Set the dynamometer torque demand
corresponding to vehicle power requirements at your recommended warm
idle speed that represent in-use operation.
(2) Mode 2 consists of engine operation with a speed setpoint at
1100 r/min. Set the dynamometer torque demand to account for the sum of
the following power loads:
(i) Determine power requirements for idling at 1100 r/min.
(ii) Apply a power demand of 2 kW to account for appliances and
accessories the vehicle operator may use during rest periods.
(3) Determine torque demand for testing under this paragraph (a)
based on an accessory load that includes the engine cooling fan,
alternator, coolant pump, air compressor, engine oil and fuel pumps,
and any other engine accessory that operates at the specific test
condition. Also include the accessory load from the air conditioning
compressor operating at full capacity for Mode 2. Do not include any
other load for air conditioning or other cab or vehicle accessories
except as specified.
(b) Perform the Clean Idle test as follows:
(1) Warm up the engine by operating it over the FTP or SET duty
cycle, or by operating it at any speed above peak-torque speed and at
(65 to 85) % of maximum mapped power. The warm-up is complete when the
engine thermostat controls engine temperature or when the engine
coolant's temperature is within 2% of its mean value for at least 2
minutes.
(2) Start operating the engine in Mode 1 as soon as practical after
the engine warm-up is complete.
(3) Start sampling emissions 10 minutes after reaching the speed
and torque setpoints and continue emission sampling and engine
operation at those setpoints. Stop emission sampling after 1200 seconds
to complete the test interval.
(4) Linearly ramp the speed and torque setpoints over 5 seconds to
start operating the engine in Mode 2. Sample emissions during Mode 2 as
described in paragraph (b)(3) of this section.
(c) Verify that the test speed stays within 50 r/min of
the speed setpoint throughout the test. The torque tolerance is 2 percent of the maximum mapped torque at the test speed. Verify
that measured torque meets the torque tolerance relative to the torque
setpoint throughout the test.
(d) Calculate the mean mass emission rate of NOX, mi,
over each test interval by calculating the total emission mass mi
NOx and dividing by the total time.
Sec. 1036.530 Test procedures for off-cycle testing.
(a) General. This section describes the measurement and calculation
procedures to perform field testing and determine whether tested
engines and engine families meet emission standards under subpart E of
this part. Calculate mass emission rates as specified in 40 CFR part
1065, subpart G. Use good engineering judgment to adapt these
procedures for simulating vehicle operation in the laboratory.
(b) Vehicle preparation and measurement procedures. (1) Set up the
vehicle for testing with a portable emissions measurement system (PEMS)
as specified in 40 CFR part 1065, subpart J.
(2) Begin emission sampling and data collection as described in 40
CFR 1065.935(c)(3) before starting the engine at the beginning of the
shift-day. Start the engine only after confirming that engine coolant
temperature is at or below 40 [deg]C.
(3) Measure emissions over one or more shift-days as specified in
subpart E of this part.
(4) For engines subject to compression-ignition standards, record 1
Hz measurements of ambient temperature near the vehicle.
(c) Test Intervals. Determine the test intervals as follows:
(1) Spark-ignition. Create a single test interval that covers the
entire shift-day for engines subject to spark-ignition standards. The
test interval starts with the first pair of consecutive data points
with no exclusions as described in paragraph (c)(3) of this section
after the start of the shift-day and ends with the last pair of
consecutive data points with no exclusions before the end of the shift
day.
(2) Compression-ignition. Create a series of 300 second test
intervals for engines subject to compression-ignition standards
(moving-average windows) as follows:
(i) Begin and end each test interval with a pair of consecutive
data points with no exclusions as described in paragraph (c)(3) of this
section. Select the last data point of each test interval such that the
test interval includes 300 seconds of data with no exclusions, as
described in paragraph (d) of this section. The test interval may be a
fraction of a second more or less than 300 seconds to account for the
precision
[[Page 4526]]
of the time stamp in recording 1 Hz data. A test interval may include
up to 599 seconds of data with continuous exclusions; invalidate any
test interval that includes at least 600 seconds of continuous sampling
with excluded data.
(ii) The first 300 second test interval starts with the first pair
of consecutive data points with no exclusions. Determine the start of
each subsequent 300 second test interval by finding the first pair of
consecutive data points with no exclusions after the initial data point
of the previous test interval.
(iii) The last 300 second test interval ends with the last pair of
consecutive data points with no exclusions before the end of the shift
day.
(3) Excluded data. Exclude data from test intervals for any period
meeting one or more of the following conditions:
(i) An analyzer or flow meter is performing zero and span drift
checks or zero and span calibrations, including any time needed for the
analyzer to stabilize afterward, consistent with good engineering
judgment.
(ii) The engine is off, except as specified in Sec. 1036.415(g).
(iii) The engine is performing an infrequent regeneration. Do not
exclude data related to any other AECDs, except as specified in
paragraph (c)(3)(vi) of this section.
(iv) The recorded ambient air temperature is below 5 [deg]C or
above the temperature calculated using the following equation.
[GRAPHIC] [TIFF OMITTED] TR24JA23.041
Where:
h = recorded elevation of the vehicle in feet above sea level (h is
negative for elevations below sea level).
Example:
h = 2679 ft
Tmax = -0.0014[middot]2679 + 37.78
Tmax = 34.0 [deg]C
(v) The vehicle is operating at an elevation more than 5,500 feet
above sea level.
(vi) An engine has one or more active AECDs for emergency vehicles
under Sec. 1036.115(h)(4).
(vii) A single data point does not meet any of the conditions
specified in paragraphs (c)(3)(i) through (vi) of this section, but it
is preceded and followed by data points that both meet one or more of
the specified exclusion conditions.
(d) Assembling test intervals. A test interval may include multiple
subintervals separated by periods with one or more exclusions under
paragraph (c)(3) of this section.
(1) Treat these test subintervals as continuous for calculating
duration of the test interval for engines subject to compression-
ignition standards.
(2) Calculate emission mass during each test subinterval and sum
those subinterval emission masses to determine the emission mass over
the test interval. Calculate emisson mass as described in 40 CFR
1065.650(c)(2)(i), with the following exceptions and clarifications:
(i) Correct NOX emissions for humidity as specified in
40 CFR 1065.670. Calculate corrections relative to ambient air humidity
as measured by PEMS.
(ii) Disregard the provision in 40 CFR 1065.650(g) for setting
negative emission mass to zero for test intervals and subintervals.
(iii) Calculation of emission mass in 40 CFR 1065.650 assumes a
constant time interval, [Delta]t. If it is not appropriate to assume
[Delta]t is constant for testing under this section, use good
engineering judgment to record time at each data point and adjust the
mass calculation from Eq. 1065.650-4 by treating [Delta]t as a
variable.
(e) Normalized CO2 emission mass over a 300 second test
interval. For engines subject to compression-ignition standards,
determine the normalized CO2 emission mass over each 300
second test interval, mCO2,norm,testinterval, to the nearest
0.01% using the following equation:
[GRAPHIC] [TIFF OMITTED] TR24JA23.042
Where:
mCO2,testinterval = total CO2 emission mass
over the test interval.
eCO2FTPFCL = the engine's FCL for CO2 over the
FTP duty cycle. If the engine family includes no FTP testing, use
the engine's FCL for CO2 over the SET duty cycle.
Pmax = the highest value of rated power for all the
configurations included in the engine family.
ttestinterval = duration of the test interval. Note that
the nominal value is 300 seconds.
Example:
mCO2,testinterval = 3948 g
eCO2FTPFCL = 428.2 g/hp[middot]hrPmax = 406.5 hp
ttestinterval = 300.01 s = 0.08 hr
[GRAPHIC] [TIFF OMITTED] TR24JA23.043
mCO2,norm,testinterval = 0.2722 = 27.22%
(f) Binning 300 second test intervals. For engines subject to
compression-ignition standards, identify the appropriate bin for each
of the 300 second test intervals based on its normalized CO2
emission mass, mCO2,norm,testinterval, as follows:
Table 1 to Paragraph (f) of Sec. 1036.530--Criteria for Off-Cycle Bins
------------------------------------------------------------------------
Normalized CO2 emission mass
Bin over the 300 second test
interval
------------------------------------------------------------------------
Bin 1..................................... mCO2,norm,testinterval <=
6.00%.
Bin 2..................................... mCO2,norm,testinterval >
6.00%.
------------------------------------------------------------------------
(g) Off-cycle emissions quantities. Determine the off-cycle
emissions quantities as follows:
(1) Spark-ignition. For engines subject to spark-ignition
standards, the off cycle emission quantity,
e[emission],offcycle, is the value for CO2-
specific emission mass for a given pollutant over the test interval
representing the shift-day converted to a brake-specific value, as
calculated for
[[Page 4527]]
each measured pollutant using the following equation:
[GRAPHIC] [TIFF OMITTED] TR24JA23.044
Where:
m[emission] = total emission mass for a given pollutant
over the test interval as determined in paragraph (d)(2) of this
section.
mCO2 = total CO2 emission mass over the test
interval as determined in paragraph (d)(2) of this section.
eCO2FTPFCL = the engine's FCL for CO2 over the
FTP duty cycle.
Example:
mNOx = 1.337 g
mCO2 = 18778 g
eCO2FTPFCL = 505.1 g/hp[middot]hr
[GRAPHIC] [TIFF OMITTED] TR24JA23.045
eNOx,offcycle = 0.035 g/hp[middot]hr
(2) Compression-ignition. For engines subject to compression-
ignition standards, determine the off-cycle emission quantity for each
bin. When calculating mean bin emissions from ten engines to apply the
pass criteria for engine families in Sec. 1036.425(c), set any
negative off-cycle emissions quantity to zero before calculating mean
bin emissions.
(i) Off-cycle emissions quantity for bin 1. The off-cycle emission
quantity for bin 1, miNOx,offcycle,bin1, is the mean
NOX mass emission rate from all test intervals associated
with bin 1 as calculated using the following equation:
[GRAPHIC] [TIFF OMITTED] TR24JA23.046
Where:
i = an indexing variable that represents one 300 second test
interval.
N = total number of 300 second test intervals in bin 1.
mNOXtestinterval,i = total
NOX emission mass over the test interval i in bin 1 as
determined in paragraph (d)(2) of this section.
ttestinterval,i = total time of test interval
i in bin 1 as determined in paragraph (d)(1) of this section. Note
that the nominal value is 300 seconds.
Example:
N = 10114
mNOX,testinterval,1 = 0.021 g
mNOX,testinterval,2 = 0.025 g
mNOX,testinterval,3 = 0.031 g
ttestinterval,1 = 299.99 s
ttestinterval,2 = 299.98 s
ttestinterval,3 = 300.04 s
[GRAPHIC] [TIFF OMITTED] TR24JA23.047
miNOoffcycle,bin1, = 0.000285 g/s = 1.026 g/hr
(ii) Off-cycle emissions quantity for bin 2. The off-cycle emission
quantity for bin 2, e[emission],offcycle,bin2, is the value
for CO2-specific emission mass for a given pollutant of all
the 300 second test intervals in bin 2 combined and converted to a
brake-specific value, as calculated for each measured pollutant using
the following equation:
[GRAPHIC] [TIFF OMITTED] TR24JA23.048
Where:
i = an indexing variable that represents one 300 second test
interval.
N = total number of 300 second test intervals in bin 2.
m[emission],testinterval,i = total emission
mass for a given pollutant over the test interval i in bin 2 as
determined in paragraph (d)(2) of this section.
mCOX,testinterval,i = total
CO2 emission mass over the test interval i in bin 2 as
determined in paragraph (d)(2) of this section.
eCO2FTPFCL = the engine's FCL for CO2 over the
FTP duty cycle.
Example:
N = 15439
mNOX1 = 0.546 g
mNOX2 = 0.549 g
mNOX3 = 0.556 g
mCOX1 = 10950.2 g
mCOX2 = 10961.3 g
mCOX3 = 10965.3 g
eCOX FTPFCL = 428.1 g/hp[middot]hr
[[Page 4528]]
[GRAPHIC] [TIFF OMITTED] TR24JA23.049
eNOX,offcycle,bin2 = 0.026 g/hp[middot]hr
(h) Shift-day ambient temperature. For engines subject to
compression-ignition standards, determine the mean shift-day ambient
temperature, Tiamb, considering only temperature readings
corresponding to data with no exclusions under paragraph (c)(3) of this
section.
(i) Graphical illustration. Figure 1 of this section illustrates a
test interval with interruptions of one or more data points excluded
under paragraph (c)(3) of this section. The x-axis is time and the y-
axis is the mass emission rate at each data point, m(t) The data points
coincident with any exclusion are illustrated with open circles. The
shaded area corresponding to each group of closed circles represents
the total emission mass over that test subinterval. Note that negative
values of m(t) are retained and not set to zero in the numerical
integration calculation. The first group of data points without any
exclusions is referred to as the first test subinterval and so on.
Figure 1 to Paragraph (i) of Sec. 1036.530--Illustration of
Integration of Mass of Emissions Over a Test Interval With Exclude Data
Points
[GRAPHIC] [TIFF OMITTED] TR24JA23.050
Sec. 1036.535 Determining steady-state engine fuel maps and fuel
consumption at idle.
The procedures in this section describe how to determine an
engine's steady-state fuel map and fuel consumption at idle for model
year 2021 and later vehicles; these procedures apply as described in
Sec. 1036.505. Vehicle manufacturers may need these values to
demonstrate compliance with emission standards under 40 CFR part 1037.
(a) General test provisions. Perform fuel mapping using the
procedure described in paragraph (b) of this section to establish
measured fuel-consumption rates at a range of engine speed and load
settings. Measure fuel consumption at idle using the procedure
described in paragraph (c) of this section. Paragraph (d) of this
section describes how to apply the steady-state mapping from paragraph
(b) of this section for the special case of cycle-average mapping for
highway cruise cycles as described in Sec. 1036.540. Use these
measured fuel-consumption values to declare fuel-consumption rates for
certification as described in paragraph (g) of this section.
(1) Map the engine's torque curve and declare engine idle speed as
described in Sec. 1036.505(c)(1) and (3). Perform emission
measurements as described in 40 CFR 1065.501 and 1065.530 for discrete-
mode steady-state testing. This section uses engine parameters and
variables that are consistent with 40 CFR part 1065.
(2) Measure NOX emissions as described in paragraph (f)
of this section. Include these measured NOX values any time
you report to us your fuel consumption values from testing under this
section.
(3) You may use shared data across engine configurations to the
extent that the fuel-consumption rates remain valid.
(4) The provisions related to carbon balance error verification in
Sec. 1036.543 apply for all testing in this section. These procedures
are optional, but we will perform carbon balance error verification for
all testing under this section.
(5) Correct fuel mass flow rate to a mass-specific net energy
content of a reference fuel as described in paragraph (e) of this
section.
(b) Steady-state fuel mapping. Determine steady-state fuel-
consumption rates for each engine configuration over a series of paired
engine speed and torque setpoints as described in this paragraph (b).
For example, if you test a high-output (parent) configuration and
create a different (child) configuration that uses the same fueling
strategy but limits the engine operation to be a subset of that from
the high-output configuration, you may use the fuel-consumption rates
for the reduced number of mapped points for the low-output
configuration, as long as the narrower map includes at least 70 points.
Perform fuel mapping as follows:
(1) Generate the fuel-mapping sequence of engine speed and torque
setpoints as follows:
(i) Select the following required speed setpoints: warm idle speed,
fnidle the highest speed above maximum power at which 70% of
maximum power occurs, nhi, and eight (or more) equally
spaced points between fnidle and nhi. (See 40 CFR
1065.610(c)). For engines with adjustable warm idle speed, replace
fnidle with minimum warm idle speed fnidlemin.
(ii) Determine the following default torque setpoints at each of
the selected
[[Page 4529]]
speed setpoints: zero (T = 0), maximum mapped torque,
Tmax mapped, and eight (or more) equally spaced points
between T = 0 and Tmax mapped. Select the maximum torque
setpoint at each speed to conform to the torque map as follows:
(A) Calculate 5 percent of Tmax mapped. Subtract this
result from the mapped torque at each speed setpoint, Tmax.
(B) Select Tmax at each speed setpoint as a single
torque value to represent all the default torque setpoints above the
value determined in paragraph (b)(1)(ii)(A) of this section. All the
default torque setpoints less than Tmax at a given speed
setpoint are required torque setpoints.
(iii) You may select any additional speed and torque setpoints
consistent with good engineering judgment. For example you may need to
select additional points if the engine's fuel consumption is nonlinear
across the torque map. Avoid creating a problem with interpolation
between narrowly spaced speed and torque setpoints near
Tmax. For each additional speed setpoint, we recommend
including a torque setpoint of Tmax; however, you may select
torque setpoints that properly represent in-use operation. Increments
for torque setpoints between these minimum and maximum values at an
additional speed setpoint must be no more than one-ninth of
Tmax,mapped. Note that if the test points were added for the
child rating, they should still be reported in the parent fuel map. We
will test with at least as many points as you. If you add test points
to meet testing requirements for child ratings, include those same test
points as reported values for the parent fuel map. For our testing, we
will use the same normalized speed and torque test points you use, and
we may select additional test points.
(iv) Start fuel-map testing at the highest speed setpoint and
highest torque setpoint, followed by decreasing torque setpoints at the
highest speed setpoint. Continue testing at the next lowest speed
setpoint and the highest torque setpoint at that speed setpoint,
followed by decreasing torque setpoints at that speed setpoint. Follow
this pattern through all the speed and torque points, ending with the
lowest speed (fnidle or fnidlemin) and torque
setpoint (T = 0). The following figure illustrates an array of test
points and the corresponding run order.
Figure 1 to Paragraph (b)(1)(iv) of Sec. 1036.535--Illustration of
Steady-State Fuel-Mapping Test Points and Run Order
[GRAPHIC] [TIFF OMITTED] TR24JA23.051
(v) The highest torque setpoint for each speed setpoint is an
optional reentry point to restart fuel mapping after an incomplete test
run.
(vi) The lowest torque setpoint at each speed setpoint is an
optional exit point to interrupt testing. Paragraph (b)(7) of this
section describes how to interrupt testing at other times.
(2) If the engine's warm idle speed is adjustable, set it to its
minimum value, fnidlemin.
(3) The measurement at each unique combination of speed and torque
setpoints constitutes a test interval. Unless we specify otherwise, you
may program the dynamometer to control either speed or torque for a
given test interval, with operator demand controlling the other
parameter. Control speed and torque so that all recorded speed points
are within 1% of nhi from the target speed and
all recorded engine
[[Page 4530]]
torque points are within 5% of Tmax mapped from
the target torque during each test interval, except as follows:
(i) For steady-state engine operating points that cannot be
achieved, and the operator demand stabilizes at minimum; program the
dynamometer to control torque and let the engine govern speed (see 40
CFR 1065.512(b)(1)). Control torque so that all recorded engine torque
points are within 25 N[middot]m from the target torque. The
specified speed tolerance does not apply for the test interval.
(ii) For steady-state engine operating points that cannot be
achieved and the operator demand stabilizes at maximum and the speed
setpoint is below 90% of nhi even with maximum operator
demand, program the dynamometer to control speed and let the engine
govern torque (see 40 CFR 1065.512(b)(2)). The specified torque
tolerance does not apply for the test interval.
(iii) For steady-state engine operating points that cannot be
achieved and the operator demand stabilizes at maximum and the speed
setpoint is at or above 90% of nhi even with maximum
operator demand, program the dynamometer to control torque and let the
engine govern speed (see 40 CFR 1065.512(b)(1)). The specified speed
tolerance does not apply for the test interval.
(iv) For the steady-state engine operating points at the minimum
speed setpoint and maximum torque setpoint, you may program the
dynamometer to control speed and let the engine govern torque. The
specified torque tolerance does not apply for this test interval if
operator demand stabilizes at its maximum or minimum limit.
(4) Record measurements using direct and/or indirect measurement of
fuel flow as follows:
(i) Direct fuel-flow measurement. Record speed and torque and
measure fuel consumption with a fuel flow meter for (30 1)
seconds. Determine the corresponding mean values for the test interval.
Use of redundant direct fuel-flow measurements requires our advance
approval.
(ii) Indirect fuel-flow measurement. Record speed and torque and
measure emissions and other inputs needed to run the chemical balance
in 40 CFR 1065.655(c) for (30 1) seconds. Determine the
corresponding mean values for the test interval. Use of redundant
indirect fuel-flow measurements requires our advance approval. Measure
background concentration as described in 40 CFR 1065.140, except that
you may use one of the following methods to apply a single background
reading to multiple test intervals:
(A) For batch sampling, you may sample periodically into the bag
over the course of multiple test intervals and read them as allowed in
paragraph (b)(7)(i) of this section. You must determine a single
background reading for all affected test intervals if you use the
method described in this paragraph (b)(4)(ii)(A).
(B) You may measure background concentration by sampling from the
dilution air during the interruptions allowed in paragraph (b)(7)(i) of
this section or at other times before or after test intervals. Measure
background concentration within 30 minutes before the first test
interval and within 30 minutes before each reentry point. Measure the
corresponding background concentration within 30 minutes after each
exit point and within 30 minutes after the final test interval. You may
measure background concentration more frequently. Correct measured
emissions for test intervals between a pair of background readings
based on the average of those two values. Once the system stabilizes,
collect a background sample over an averaging period of at least 30
seconds.
(5) Warm up the engine as described in 40 CFR 1065.510(b)(2).
Within 60 seconds after concluding the warm-up, linearly ramp the speed
and torque setpoints over 5 seconds to the starting test point from
paragraph (b)(1) of this section.
(6) Stabilize the engine by operating at the specified speed and
torque setpoints for (70 1) seconds and then start the
test interval. Record measurements during the test interval. Measure
and report NOX emissions over each test interval as
described in paragraph (f) of this section.
(7) After completing a test interval, linearly ramp the speed and
torque setpoints over 5 seconds to the next test point.
(i) You may interrupt the fuel-mapping sequence before a reentry
point as noted in paragraphs (b)(1)(v) and (vi) of this section. If you
zero and span analyzers, read and evacuate background bag samples, or
sample dilution air for a background reading during the interruption,
the maximum time to stabilize in paragraph (b)(6) of this section does
not apply. If you shut off the engine, restart with engine warm-up as
described in paragraph (b)(5) of this section.
(ii) You may interrupt the fuel-mapping sequence at a given speed
setpoint before completing measurements at that speed. If this happens,
you may measure background concentration and take other action as
needed to validate test intervals you completed before the most recent
reentry point. Void all test intervals after the last reentry point.
Restart testing at the appropriate reentry point in the same way that
you would start a new test. Operate the engine long enough to stabilize
aftertreatment thermal conditions, even if it takes more than 70
seconds. In the case of an infrequent regeneration event, interrupt the
fuel-mapping sequence and allow the regeneration event to finish with
the engine operating at a speed and load that allows effective
regeneration.
(iii) If you void any one test interval, all the testing at that
speed setpoint is also void. Restart testing by repeating the fuel-
mapping sequence as described in this paragraph (b); include all voided
speed setpoints and omit testing at speed setpoints that already have a
full set of valid results.
(8) If you determine fuel-consumption rates using emission
measurements from the raw or diluted exhaust, calculate the mean fuel
mass flow rate, mifuel, for each point in the fuel map using
the following equation:
[GRAPHIC] [TIFF OMITTED] TR24JA23.052
Where:
mifuel = mean fuel mass flow rate for a given fuel map
setpoint, expressed to at least the nearest 0.001 g/s.
MC = molar mass of carbon.
wCmeas = carbon mass fraction of fuel (or mixture of test
fuels) as determined in 40 CFR 1065.655(d), except that you may not
use the default properties in Table 2 of 40 CFR 1065.655 to
determine [alpha], [beta], and wC. You may not account
for the contribution to [alpha], [beta], [gamma], and [delta] of
diesel exhaust fluid or other non-fuel fluids injected into the
exhaust.
[[Page 4531]]
niexh = the mean raw exhaust molar flow rate from which
you measured emissions according to 40 CFR 1065.655.
xCcombdry = the mean concentration of carbon from fuel
and any injected fluids in the exhaust per mole of dry exhaust as
determined in 40 CFR 1065.655(c).
xH2Oexhdry = the mean concentration of H2O in
exhaust per mole of dry exhaust as determined in 40 CFR 1065.655(c).
miCO2DEF = the mean CO2 mass emission rate
resulting from diesel exhaust fluid decomposition as determined in
paragraph (b)(9) of this section. If your engine does not use diesel
exhaust fluid, or if you choose not to perform this correction, set
miCO2DEF equal to 0.
MCO2 = molar mass of carbon dioxide.
Example:
MC = 12.0107 g/mol
wCmeas = 0.869
niexh = 25.534 mol/s
xCcombdry = 0.002805 mol/mol
xH2Oexhdry = 0.0353 mol/mol
miCO2DEF = 0.0726 g/s
MCO2 = 44.0095 g/mol
[GRAPHIC] [TIFF OMITTED] TR24JA23.053
mifuel = 0.933 g/s
(9) If you determine fuel-consumption rates using emission
measurements with engines that utilize diesel exhaust fluid for
NOX control and you correct for the mean CO2 mass
emission rate resulting from diesel exhaust fluid decomposition as
described in paragraph (b)(8) of this section, perform this correction
at each fuel map setpoint using the following equation:
[GRAPHIC] [TIFF OMITTED] TR24JA23.054
Where:
miDEF = the mean mass flow rate of injected urea solution
diesel exhaust fluid for a given sampling period, determined
directly from the ECM, or measured separately, consistent with good
engineering judgment.
MCO2 = molar mass of carbon dioxide.
wCH4N2O = mass fraction of urea in diesel exhaust fluid
aqueous solution. Note that the subscript ``CH4N2O'' refers to urea
as a pure compound and the subscript ``DEF'' refers to the aqueous
urea diesel exhaust fluid as a solution of urea in water. You may
use a default value of 32.5% or use good engineering judgment to
determine this value based on measurement.
MCH4N2O = molar mass of urea.
Example:
miDEF = 0.304 g/s
MCO2 = 44.0095 g/mol
wCH4N2O = 32.5% = 0.325
MCH4N2O = 60.05526 g/mol
[GRAPHIC] [TIFF OMITTED] TR24JA23.055
miCO2DEF = 0.0726 g/s
(10) Correct the measured or calculated mean fuel mass flow rate,
at each of the engine-idle operating points to account for mass-
specific net energy content as described in paragraph (e) of this
section.
(c) Fuel consumption at idle. Determine fuel-consumption rates at
idle for each engine configuration that is certified for installation
in vocational vehicles. Determine fuel-consumption rates at idle by
testing engines over a series of paired engine speed and torque
setpoints as described in this paragraph (c). Perform measurements as
follows:
(1) The idle test sequence consists of measuring fuel consumption
at four test points representing each combination of the following
speed and torque setpoints in any order.
(i) Speed setpoints for engines with adjustable warm idle speed are
minimum warm idle speed, fnidlemin, and maximum warm idle
speed, fnidlemax. Speed setpoints for engines with no
adjustable warm idle speed (with zero torque on the primary output
shaft) are fnidle and 1.15 times fnidle.
(ii) Torque setpoints are 0 and 100 N[middot]m.
(2) Control speed and torque as follows:
(i) Adjustable warm idle speed. Set the engine's warm idle speed to
the next speed setpoint any time before the engine reaches the next
test point. Control both speed and torque when the engine is warming up
and when it is transitioning to the next test point. Start to control
both speed and torque. At any time prior to reaching the next engine-
idle operating point, set the engine's adjustable warm idle speed
setpoint to the speed setpoint of the next engine-idle operating point
in the sequence. This may be done before or during the warm-up or
during the transition. Near the end of the transition period control
speed and torque as described in paragraph (b)(3)(i) of this section
shortly before reaching each test point. Once the engine is operating
at the desired speed and torque setpoints, set the operator demand to
minimum; control torque so that all recorded engine torque points are
within 25 N[middot]m from the target torque.
(ii) Nonadjustable warm idle speed. For the lowest speed setpoint,
control speed and torque as described in paragraph (c)(2)(i) of this
section, except for adjusting the warm idle speed. For the second-
lowest speed setpoint, control speed and torque so that all recorded
speed points are within 1% of nhi from the
target speed and engine torque within 5% of
Tmax mapped from the target torque.
(3) Record measurements using direct and/or indirect measurement of
fuel flow as follows:
(i) Direct fuel flow measurement. Record speed and torque and
measure fuel consumption with a fuel flow meter for (600 1)
seconds. Determine the corresponding mean values for the test interval.
Use of redundant direct fuel-flow measurements require prior EPA
approval.
[[Page 4532]]
(ii) Indirect fuel flow measurement. Record speed and torque and
measure emissions and other inputs needed to run the chemical balance
in 40 CFR 1065.655(c) for (600 1) seconds. Determine the
corresponding mean values for the test interval. Use of redundant
indirect fuel-flow measurements require prior EPA approval. Measure
background concentration as described in paragraph (b)(4)(ii) of this
section. We recommend setting the CVS flow rate as low as possible to
minimize background, but without introducing errors related to
insufficient mixing or other operational considerations. Note that for
this testing 40 CFR 1065.140(e) does not apply, including the minimum
dilution ratio of 2:1 in the primary dilution stage.
(4) Warm up the engine as described in 40 CFR 1065.510(b)(2).
Within 60 seconds after concluding the warm-up, linearly ramp the speed
and torque over 20 seconds to the first speed and torque setpoint.
(5) The measurement at each unique combination of speed and torque
setpoints constitutes a test interval. Operate the engine at the
selected speed and torque set points for (180 1) seconds,
and then start the test interval. Record measurements during the test
interval. Measure and report NOX emissions over each test
interval as described in paragraph (f) of this section.
(6) After completing each test interval, repeat the steps in
paragraphs (c)(4) and (5) of this section for all the remaining engine-
idle test points.
(7) Each test point represents a stand-alone measurement. You may
therefore take any appropriate steps between test intervals to process
collected data and to prepare engines and equipment for further
testing. Note that the allowances for combining background in paragraph
(b)(4)(ii)(B) of this section do not apply. If an infrequent
regeneration event occurs, allow the regeneration event to finish; void
the test interval if the regeneration starts during a measurement.
(8) Correct the measured or calculated mean fuel mass flow rate, at
each of the engine-idle operating points to account for mass-specific
net energy content as described in paragraph (e) of this section.
(d) Steady-state fuel maps used for cycle-average fuel mapping of
the highway cruise cycles. Determine steady-state fuel-consumption
rates for each engine configuration over a series of paired engine
speed and torque setpoints near idle as described in this paragraph
(d). Perform fuel mapping as described in paragraph (b) of this section
with the following exceptions:
(1) Select speed setpoints to cover a range of values to represent
in-use operation at idle. Speed setpoints for engines with adjustable
warm idle speed must include at least minimum warm idle speed,
fnidlemin, and a speed at or above maximum warm idle speed,
fnidlemax. Speed setpoints for engines with no adjustable
idle speed must include at least warm idle speed (with zero torque on
the primary output shaft), fnidle, and a speed at or above
1.15 [middot] fnidle.
(2) Select the following torque setpoints at each speed setpoint to
cover a range of values to represent in-use operation at idle:
(i) The minimum torque setpoint is zero.
(ii) Choose a maximum torque setpoint that is at least as large as
the value determined by the following equation:
[GRAPHIC] [TIFF OMITTED] TR24JA23.056
Where:
Tfnstall = the maximum engine torque at
fnstall.
fnidle = for engines with an adjustable warm idle speed,
use the maximum warm idle speed, fnidlemax. For engines
without an adjustable warm idle speed, use warm idle speed,
fnidle.
fnstall = the stall speed of the torque converter; use
fntest or 2250 r/min, whichever is lower.
Pacc = accessory power for the vehicle class; use 1500 W
for Vocational Light HDV, 2500 W for Vocational Medium HDV, and 3500
W for Tractors and Vocational Heavy HDV. If your engine is going to
be installed in multiple vehicle classes, perform the test with the
accessory power for the largest vehicle class the engine will be
installed in.
Example:
Tfnstall = 1870 N[middot]m
fntest = 1740.8 r/min = 182.30 rad/s
fnstall = 1740.8 r/min = 182.30 rad/s
fnidle = 700 r/min = 73.30 rad/s
Pacc = 1500 W
[GRAPHIC] [TIFF OMITTED] TR24JA23.057
Tidlemaxest = 355.07 N[middot]m
(iii) Select one or more equally spaced intermediate torque
setpoints, as needed, such that the increment between torque setpoints
is no greater than one-ninth of Tmax,mapped.
(e) Correction for net energy content. Correct the measured or
calculated mean fuel mass flow rate, , for each test interval to a
mass-specific net energy content of a reference fuel using the
following equation:
[GRAPHIC] [TIFF OMITTED] TR24JA23.058
Where:
Emfuelmeas = the mass-specific net energy content of the
test fuel as determined in Sec. 1036.550(b)(1).
EmfuelCref = the reference value of carbon-mass-specific
net energy content for the appropriate fuel. Use the values shown in
Table 1 in Sec. 1036.550 for the designated fuel types, or values
we approve for other fuel types.
wCref = the reference value of carbon mass fraction for
the test fuel as shown in Table 1 of Sec. 1036.550 for the
designated fuels. For any fuel not identified in the table, use the
reference carbon mass fraction of diesel fuel for engines subject to
compression-ignition standards, and use the reference carbon mass
fraction of gasoline for engines subject to spark-ignition
standards.
Example:
mifuel = 0.933 g/s
Emfuelmeas = 42.7984 MJ/kgC
EmfuelCref = 49.3112 MJ/kgC
[[Page 4533]]
wCref = 0.874
[GRAPHIC] [TIFF OMITTED] TR24JA23.059
mifuel = 0.927 g/s
(f) Measuring NOX emissions. Measure NOX emissions for
each sampling period in g/s. You may perform these measurements using a
NOX emission-measurement system that meets the requirements
of 40 CFR part 1065, subpart J. If a system malfunction prevents you
from measuring NOX emissions during a test under this
section but the test otherwise gives valid results, you may consider
this a valid test and omit the NOX emission measurements;
however, we may require you to repeat the test if we determine that you
inappropriately voided the test with respect to NOX emission
measurement.
(g) Measured vs. declared fuel consumption. Determine declared fuel
consumption as follows:
(1) Select fuel consumption rates in g/s to characterize the
engine's fuel maps. You must select a declared value for each test
point that is at or above the corresponding value determined in
paragraphs (b) through (d) of this section, including those from
redundant measurements.
(2) Declared fuel consumption serves as emission standards under
Sec. 1036.108. These are the values that vehicle manufacturers will
use for certification under 40 CFR part 1037. Note that production
engines are subject to GEM cycle-weighted limits as described in Sec.
1036.301.
(3) If you perform the carbon balance error verification, select
declared values that are at or above the following emission
measurements:
(i) If you pass the [epsi]rC verification, you may use
the average of the values from direct and indirect fuel measurements.
(ii) If you fail [epsi]rC verification, but pass either
the [epsi]aC or [epsi]aCrate verification, use
the value from indirect fuel measurement.
(iii) If you fail all three verifications, you must either void the
test interval or use the highest value from direct and indirect fuel
measurements. Note that we will consider our test results to be invalid
if we fail all three verifications.
Sec. 1036.540 Determining cycle-average engine fuel maps.
(a) Overview. This section describes how to determine an engine's
cycle-average fuel maps for model year 2021 and later vehicles. Vehicle
manufacturers may need cycle-average fuel maps for transient duty
cycles, highway cruise cycles, or both to demonstrate compliance with
emission standards under 40 CFR part 1037. Generate cycle-average
engine fuel maps as follows:
(1) Determine the engine's torque maps as described in Sec.
1036.505(c).
(2) Determine the engine's steady-state fuel map and fuel
consumption at idle as described in Sec. 1036.535. If you are applying
cycle-average fuel mapping for highway cruise cycles, you may instead
use GEM's default fuel map instead of generating the steady-state fuel
map in Sec. 1036.535(b).
(3) Simulate several different vehicle configurations using GEM
(see 40 CFR 1037.520) to create new engine duty cycles as described in
paragraph (c) of this section. The transient vehicle duty cycles for
this simulation are in 40 CFR part 1037, appendix A; the highway cruise
cycles with grade are in 40 CFR part 1037, appendix D. Note that GEM
simulation relies on vehicle service classes as described in 40 CFR
1037.140.
(4) Test the engines using the new duty cycles to determine fuel
consumption, cycle work, and average vehicle speed as described in
paragraph (d) of this section and establish GEM inputs for those
parameters for further vehicle simulations as described in paragraph
(e) of this section.
(b) General test provisions. The following provisions apply for
testing under this section:
(1) To perform fuel mapping under this section for hybrid engines,
make sure the engine and its hybrid features are appropriately
configured to represent the hybrid features in your testing.
(2) Measure NOX emissions for each specified sampling
period in grams. You may perform these measurements using a
NOX emission-measurement system that meets the requirements
of 40 CFR part 1065, subpart J. Include these measured NOX
values any time you report to us your fuel-consumption values from
testing under this section. If a system malfunction prevents you from
measuring NOX emissions during a test under this section but
the test otherwise gives valid results, you may consider this a valid
test and omit the NOX emission measurements; however, we may
require you to repeat the test if we determine that you inappropriately
voided the test with respect to NOX emission measurement.
(3) The provisions related to carbon balance error verification in
Sec. 1036.543 apply for all testing in this section. These procedures
are optional, but we will perform carbon balance error verification for
all testing under this section.
(4) Correct fuel mass to a mass-specific net energy content of a
reference fuel as described in paragraph (d)(13) of this section.
(5) This section uses engine parameters and variables that are
consistent with 40 CFR part 1065.
(c) Create engine duty cycles. Use GEM to simulate your engine
operation with several different vehicle configurations to create
transient and highway cruise engine duty cycles corresponding to each
vehicle configuration as follows:
(1) Set up GEM to simulate your engine's operation based on your
engine's torque maps, steady-state fuel maps, warm-idle speed as
defined in 40 CFR 1037.520(h)(1), and fuel consumption at idle as
described in paragraphs (a)(1) and (2) of this section.
(2) Set up GEM with transmission parameters for different vehicle
service classes and vehicle duty cycles. Specify the transmission's
torque limit for each gear as the engine's maximum torque as determined
in 40 CFR 1065.510. Specify the transmission type as Automatic
Transmission for all engines and for all engine and vehicle duty
cycles, except that the transmission type is Automated Manual
Transmission for Heavy HDE operating over the highway cruise cycles or
the SET duty cycle. For automatic transmissions set neutral idle to
``Y'' in the vehicle file. Select gear ratios for each gear as shown in
the following table:
Table 1 to Paragraph (c)(2) of Sec. 1036.540--GEM Input for Gear Ratio
----------------------------------------------------------------------------------------------------------------
Spark-ignition HDE,
light HDE, and medium Heavy HDE-- Heavy HDE-- cruise
Gear number HDE-- all engine and transient and FTP and SET duty
vehicle duty cycles duty cycles cycles
----------------------------------------------------------------------------------------------------------------
1............................................ 3.10 3.51 12.8
2............................................ 1.81 1.91 9.25
[[Page 4534]]
3............................................ 1.41 1.43 6.76
4............................................ 1.00 1.00 4.90
5............................................ 0.71 0.74 3.58
6............................................ 0.61 0.64 2.61
7............................................ ....................... .................... 1.89
8............................................ ....................... .................... 1.38
9............................................ ....................... .................... 1.00
10........................................... ....................... .................... 0.73
Lockup Gear.................................. 3 3 ..................
----------------------------------------------------------------------------------------------------------------
(3) Run GEM for each simulated vehicle configuration and use the
GEM outputs of instantaneous engine speed and engine flywheel torque
for each vehicle configuration to generate a 10 Hz transient duty cycle
corresponding to each vehicle configuration operating over each vehicle
duty cycle. Run GEM for the specified number of vehicle configurations.
You may run additional vehicle configurations to represent a wider
range of in-use vehicles. Run GEM as follows:
(i) Determining axle ratio and tire size. Set the axle ratio,
ka, and tire size,
[GRAPHIC] [TIFF OMITTED] TR24JA23.060
for each vehicle configuration based on the corresponding
designated engine speed (fnrefA, fnrefB,
fnrefC, fnrefD, or fntest as defined
in 40 CFR 1065.610(c)(2)) at 65 mi/hr for the transient duty cycle and
for the 65 mi/hr highway cruise cycle. Similarly, set these parameters
based on the corresponding designated engine speed at 55 mi/hr for the
55 mi/hr highway cruise cycle. Use one of the following equations to
determine
[GRAPHIC] [TIFF OMITTED] TR24JA23.061
and ka at each of the defined engine speeds:
[GRAPHIC] [TIFF OMITTED] TR24JA23.062
Where:
fn[speed] = engine's angular speed as determined in
paragraph (c)(3)(ii) or (iii) of this section.
ktopgear = transmission gear ratio in the highest
available gear from Table 1 of this section.
vref = reference speed. Use 65 mi/hr for the transient
cycle and the 65 mi/hr highway cruise cycle and use 55 mi/hr for the
55 mi/hr highway cruise cycle.
[GRAPHIC] [TIFF OMITTED] TR24JA23.063
Example for a vocational Light HDV or vocational Medium HDV with a 6-
speed automatic transmission at B speed (Test 3 or 4 in Table 3 of this
section):
fnrefB = 1870 r/min = 31.17 r/s
kaB = 4.0
ktopgear = 0.61
vref = 65 mi/hr = 29.06 m/s
[[Page 4535]]
[GRAPHIC] [TIFF OMITTED] TR24JA23.064
(ii) Vehicle configurations for Spark-ignition HDE, Light HDE, and
Medium HDE. Test at least eight different vehicle configurations for
engines that will be installed in vocational Light HDV or vocational
Medium HDV using vehicles in the following table:
[GRAPHIC] [TIFF OMITTED] TR24JA23.065
(iii) Vehicle configurations for Heavy HDE. Test at least nine
different vehicle configurations for engines that will be installed in
vocational Heavy HDV and for tractors that are not heavy-haul tractors.
Test six different vehicle configurations for engines that will be
installed in heavy-haul tractors. Use the settings specific to each
vehicle configuration as shown in Table 3 or Table 4 in this section,
as appropriate. Engines subject to testing under both Table 3 and Table
4 in this section need not repeat overlapping vehicle configurations,
so complete fuel mapping requires testing 12 (not 15) vehicle
configurations for those engines. However, the preceding sentence does
not apply if you choose to create two separate maps from the vehicle
configurations defined in Table 3 and Table 4 in this section. Tables 3
and 4 follow:
[[Page 4536]]
[GRAPHIC] [TIFF OMITTED] TR24JA23.066
(iv) Vehicle configurations for mixed-use engines. If the engine
will be installed in a combination of vehicles defined in paragraphs
(c)(3)(ii) and (iii) of this section, use good engineering judgment to
select at least nine vehicle configurations from Table 2 and Table 3 in
this section that best represent the range of vehicles your engine will
be sold in. This may require you to define additional representative
vehicle configurations. For example, if your engines will be installed
in vocational Medium HDV and vocational Heavy HDV, you might select
Tests 2, 4, 6 and 8 of Table 2 in this section to represent vocational
Medium HDV and Tests 3, 6, and 9 of Table 3 in this section to
represent vocational Heavy HDV and add two more vehicle configurations
that you define.
(v) Defining GEM inputs. Use the defined values in Tables 1 through
4 in this section to set up GEM with the correct regulatory subcategory
and vehicle weight reduction.
(d) Test the engine with GEM cycles. Test the engine over each of
the transient engine duty cycles generated in paragraph (c) of this
section as follows:
(1) Operate the engine over a sequence of required and optional
engine duty cycles as follows:
(i) Sort the list of engine duty cycles into three separate groups
by vehicle duty cycle: transient vehicle cycle, 55 mi/hr highway cruise
cycle, and 65 mi/hr highway cruise cycle.
(ii) Within each group of engine duty cycles derived from the same
vehicle duty cycle, first run the engine duty cycle with the highest
reference cycle work, followed by the cycle with the lowest cycle work;
followed by the cycle with second-highest cycle work, followed by the
cycle with the second-lowest cycle work; continuing through all the
cycles for that vehicle duty cycle. The series of engine duty cycles to
represent a single vehicle duty cycle is a single fuel-mapping
sequence. Each engine duty cycle represents a different interval.
Repeat the fuel-mapping sequence for the engine duty cycles derived
from the other vehicle duty cycles until testing is complete.
(iii) Operate the engine over two full engine duty cycles to
precondition before each interval in the fuel-mapping sequence.
Precondition the engine before the first and second engine duty cycle
in each fuel-mapping sequence by repeating operation with the engine
duty cycle with the highest reference cycle work over the relevant
vehicle duty cycle. The preconditioning for the remaining cycles in the
fuel-mapping sequence consists of operation over the preceding two
engine duty cycles in the fuel-mapping sequence (with or without
measurement). For transient vehicle duty cycles, start each engine duty
cycle within 10 seconds after finishing the preceding engine duty cycle
(with or without measurement). For highway cruise cycles, start each
engine duty cycle and interval after linearly ramping to the speed and
torque setpoints over 5 seconds and stabilizing for 15 seconds.
(2) If the engine has an adjustable warm idle speed setpoint, set
it to the value defined in 40 CFR 1037.520(h)(1).
(3) Control speed and torque to meet the cycle validation criteria
in 40 CFR 1065.514 for each interval, except that the standard error of
the estimate in Table 2 of 40 CFR 1065.514 is the only speed criterion
that applies if the range of reference speeds is less than 10 percent
of the mean reference speed. For spark-ignition gaseous-fueled engines
with fuel delivery at a single point in the intake manifold, you may
apply the statistical criteria in Table 5 in this section for transient
testing. Note that 40
[[Page 4537]]
CFR part 1065 does not allow reducing cycle precision to a lower
frequency than the 10 Hz reference cycle generated by GEM.
Table 5 to Paragraph (c)(3) of Sec. 1036.540--Statistical Criteria for Validating Duty Cycles for Gaseous-
Fueled Spark-Ignition Engines \a\
----------------------------------------------------------------------------------------------------------------
Parameter Speed Torque Power
----------------------------------------------------------------------------------------------------------------
Slope, a1...............................
Absolute value of intercept, .............. <=3% of maximum mapped ..........................
[verbar]a0[verbar]. torque.
Standard error of the estimate, SEE..... .............. <=15% of maximum mapped <=15% of maximum mapped
torque. power
Coefficient of determination, r \2\..... .............. >=0.700................... >=0.750
----------------------------------------------------------------------------------------------------------------
\a\ Statistical criteria apply as specified in 40 CFR 1065.514 unless otherwise specified.
(4) Record measurements using direct and/or indirect measurement of
fuel flow as follows:
(i) Direct fuel-flow measurement. Record speed and torque and
measure fuel consumption with a fuel flow meter for the interval
defined by the engine duty cycle. Determine the corresponding mean
values for the interval. Use of redundant direct fuel-flow measurements
requires our advance approval.
(ii) Indirect fuel-flow measurement. Record speed and torque and
measure emissions and other inputs needed to run the chemical balance
in 40 CFR 1065.655(c) for the interval defined by the engine duty
cycle. Determine the corresponding mean values for the interval. Use of
redundant indirect fuel-flow measurements requires our advance
approval. Measure background concentration as described in 40 CFR
1065.140, except that you may use one of the following methods to apply
a single background reading to multiple intervals:
(A) If you use batch sampling to measure background emissions, you
may sample periodically into the bag over the course of multiple
intervals. If you use this provision, you must apply the same
background readings to correct emissions from each of the applicable
intervals.
(B) You may determine background emissions by sampling from the
dilution air over multiple engine duty cycles. If you use this
provision, you must allow sufficient time for stabilization of the
background measurement; followed by an averaging period of at least 30
seconds. Use the average of the two background readings to correct the
measurement from each engine duty cycle. The first background reading
must be taken no greater than 30 minutes before the start of the first
applicable engine duty cycle and the second background reading must be
taken no later than 30 minutes after the end of the last applicable
engine duty cycle. Background readings may not span more than a full
fuel-mapping sequence for a vehicle duty cycle.
(5) Warm up the engine as described in 40 CFR 1065.510(b)(2).
Within 60 seconds after concluding the warm-up, start the linear ramp
of speed and torque over 20 seconds to the first speed and torque
setpoint of the preconditioning cycle.
(6) Precondition the engine before the start of testing as
described in paragraph (d)(1)(iii) of this section.
(7) Operate the engine over the first engine duty cycle. Record
measurements during the interval. Measure and report NOX
emissions over each interval as described in paragraph (b)(2) of this
section.
(8) Continue testing engine duty cycles that are derived from the
other vehicle duty cycles until testing is complete.
(9) You may interrupt the fuel-mapping sequence after completing
any interval. You may calibrate analyzers, read and evacuate background
bag samples, or sample dilution air for measuring background
concentration before restarting. Shut down the engine during any
interruption. If you restart the sequence within 30 minutes or less,
restart the sequence at paragraph (d)(6) of this section and then
restart testing at the next interval in the fuel-mapping sequence. If
you restart the sequence after more than 30 minutes, restart the
sequence at paragraph (d)(5) of this section and then restart testing
at the next interval in the fuel-mapping sequence.
(10) The following provisions apply for infrequent regeneration
events, other interruptions during intervals, and otherwise voided
intervals:
(i) Stop testing if an infrequent regeneration event occurs during
an interval or an interval is interrupted for any other reason. Void
the interrupted interval and any additional intervals for which you are
not able to meet requirements for measuring background concentration.
If the infrequent regeneration event occurs between intervals, void
completed intervals only if you are not able to meet requirements for
measuring background concentration for those intervals.
(ii) If an infrequent regeneration event occurs, allow the
regeneration event to finish with the engine operating at a speed and
load that allows effective regeneration.
(iii) If you interrupt testing during an interval, if you restart
the sequence within 30 minutes or less, restart the sequence at
paragraph (d)(6) of this section and then restart testing at the next
interval in the fuel-mapping sequence. If you restart the sequence
after more than 30 minutes, restart the sequence at paragraph (d)(5) of
this section and then restart testing at the next interval in the fuel-
mapping sequence.
(iv) If you void one or more intervals, you must perform additional
testing to get results for all intervals. You may rerun a complete
fuel-mapping sequence or any contiguous part of the fuel-mapping
sequence. If you get a second valid measurement for any interval, use
only the result from the last valid interval. If you restart the
sequence within 30 minutes or less, restart the sequence at paragraph
(d)(6) of this section and then restart testing at the first selected
interval in the fuel-mapping sequence. If you restart the sequence
after more than 30 minutes, restart the sequence at paragraph (d)(5) of
this section and then restart testing at the first selected interval in
the fuel-mapping sequence. Continue testing until you have valid
results for all intervals. The following examples illustrate possible
scenarios for a partial run through a fuel-mapping sequence:
(A) If you voided only the interval associated with the fourth
engine duty cycle in the sequence, you may restart the sequence using
the second and third engine duty cycles as the preconditioning cycles
and stop after completing the interval associated with the fourth
engine duty cycle.
(B) If you voided the intervals associated with the fourth and
sixth engine duty cycles, you may restart the
[[Page 4538]]
sequence using the second and third engine duty cycles for
preconditioning and stop after completing the interval associated with
the sixth engine duty cycle.
(11) You may send signals to the engine controller during the test,
such as current transmission gear and vehicle speed, if that allows
engine operation to better represent in-use operation.
(12) Calculate the fuel mass, mfuel, for each duty cycle
using one of the following equations:
(i) Determine fuel-consumption using emission measurements from the
raw or diluted exhaust. Calculate the mass of fuel for each duty cycle,
mfuel[cycle], as follows:
(A) For calculations that use continuous measurement of emissions
and continuous CO2 from urea, calculate
mfuel[cycle] using the following equation:
[GRAPHIC] [TIFF OMITTED] TR24JA23.067
Where:
MC = molar mass of carbon.
wCmeas = carbon mass fraction of fuel (or mixture of
fuels) as determined in 40 CFR 1065.655(d), except that you may not
use the default properties in Table 2 of 40 CFR 1065.655 to
determine [alpha], [beta], and wC. You may not account
for the contribution to [alpha], [beta], [gamma], and [delta] of
diesel exhaust fluid or other non-fuel fluids injected into the
exhaust.
i = an indexing variable that represents one recorded emission
value.
N = total number of measurements over the duty cycle.
nexh = exhaust molar flow rate from which you measured
emissions.
xCcombdry = amount of carbon from fuel and any injected
fluids in the exhaust per mole of dry exhaust as determined in 40
CFR 1065.655(c).
xH2Oexhdry = amount of H2O in exhaust per mole
of exhaust as determined in 40 CFR 1065.655(c).
[Delta]t = 1/frecord
MCO2 = molar mass of carbon dioxide.
mCO2DEFi = mass emission rate of CO2 resulting
from diesel exhaust fluid decomposition over the duty cycle as
determined from Sec. 1036.535(b)(9). If your engine does not
utilize diesel exhaust fluid for emission control, or if you choose
not to perform this correction, set mCO2DEFi equal to 0.
Example:
MC = 12.0107 g/mol
wCmeas = 0.867
N = 6680
nexh1= 2.876 mol/s
nexh1 = 2.224 mol/s
xCcombdry1 = 2.61[middot]10-\3\ mol/mol
xCcombdry2 = 1.91[middot]10-\3\ mol/mol
xH2Oexh1 = 3.53[middot]10-\2\ mol/mol
xH2Oexh2 = 3.13[middot]10-\2\ mol/mol
frecord = 10 Hz
[Delta]t = 1/10 = 0.1 s
MCO2 = 44.0095 g/mol
mCO2DEF1 = 0.0726 g/s
mCO2DEF2 = 0.0751 g/s
[GRAPHIC] [TIFF OMITTED] TR24JA23.068
mfueltransientTest1 = 1619.6 g
(B) If you measure batch emissions and continuous CO2
from urea, calculate mfuel[cycle] using the following
equation:
[GRAPHIC] [TIFF OMITTED] TR24JA23.069
(C) If you measure continuous emissions and batch CO2
from urea, calculate mfuel[cycle] using the following
equation:
[GRAPHIC] [TIFF OMITTED] TR24JA23.070
[[Page 4539]]
(D) If you measure batch emissions and batch CO2 from
urea, calculate mfuel[cycle] using the following equation:
[GRAPHIC] [TIFF OMITTED] TR24JA23.071
(ii) Manufacturers may choose to measure fuel mass flow rate.
Calculate the mass of fuel for each duty cycle,
mfuel[cycle], as follows:
[GRAPHIC] [TIFF OMITTED] TR24JA23.072
Where:
i = an indexing variable that represents one recorded value.
N = total number of measurements over the duty cycle. For batch fuel
mass measurements, set N = 1.
mfueli = the fuel mass flow rate, for each point, i,
starting from i = 1.
[Delta]t = 1/[fnof]record
[fnof]record = the data recording frequency.
Example:
N = 6680
mfuel1 = 1.856 g/s
mfuel2 = 1.962 g/s
[fnof]record = 10 Hz
[Delta]t = 1/10 = 0.1 s
mfueltransient = (1.856 + 1.962+ . . .
+mfuel6680) [middot] 0.1
mfueltransient = 111.95 g
(13) Correct the measured or calculated fuel mass,
mfuel, for each result to a mass-specific net energy content
of a reference fuel as described in Sec. 1036.535(e), replacing
mifuel with mfuel in Eq. 1036.535-4.
(e) Determine GEM inputs. Use the results of engine testing in
paragraph (d) of this section to determine the GEM inputs for the
transient duty cycle and optionally for each of the highway cruise
cycles corresponding to each simulated vehicle configuration as
follows:
(1) Using the calculated fuel mass consumption values,
mfuel[cycle], described in paragraph (d) of this section,
declare values using the methods described in Sec. 1036.535(g)(2) and
(3).
(2) We will determine mfuel[cycle] values using the
method described in Sec. 1036.535(g)(3).
(3) For the transient cycle, calculate engine output speed per unit
vehicle speed,
[GRAPHIC] [TIFF OMITTED] TR24JA23.073
by taking the average engine speed measured during the engine test
while the vehicle is moving and dividing it by the average vehicle
speed provided by GEM. Note that the engine cycle created by GEM has a
flag to indicate when the vehicle is moving.
(4) Determine engine idle speed and torque, by taking the average
engine speed and torque measured during the engine test while the
vehicle is not moving. Note that the engine cycle created by GEM has a
flag to indicate when the vehicle is moving.
(5) For the cruise cycles, calculate the average engine output
speed, fnengine, and the average engine output torque
(positive torque only), Tengine, while the vehicle is
moving. Note that the engine cycle created by GEM has a flag to
indicate when the vehicle is moving.
(6) Determine positive work according to 40 CFR part 1065,
W[cycle], by using the engine speed and engine torque
measured during the engine test while the vehicle is moving. Note that
the engine cycle created by GEM has a flag to indicate when the vehicle
is moving.
(7) The following tables illustrate the GEM data inputs
corresponding to the different vehicle configurations for a given duty
cycle:
(i) For the transient cycle:
[GRAPHIC] [TIFF OMITTED] TR24JA23.074
[[Page 4540]]
(ii) For the cruise cycles:
Table 7 to Paragraph (e)(7)(ii) of Sec. 1036.540--Generic Example of an Output Matrix for Cruise Cycle Vehicle Configurations
--------------------------------------------------------------------------------------------------------------------------------------------------------
Configuration
Parameter -----------------------------------------------------------------------------------------------
1 2 3 4 . . . n
--------------------------------------------------------------------------------------------------------------------------------------------------------
mfuel[cycle]............................................
--------------------------------------------------------------------------------------------------------------------------------------------------------
fnengine[cycle].........................................
--------------------------------------------------------------------------------------------------------------------------------------------------------
Tengine[cycle]..........................................
--------------------------------------------------------------------------------------------------------------------------------------------------------
W [cycle]...............................................
--------------------------------------------------------------------------------------------------------------------------------------------------------
Sec. 1036.543 Carbon balance error verification.
The optional carbon balance error verification in 40 CFR 1065.543
compares independent assessments of the flow of carbon through the
system (engine plus aftertreatment). This procedure applies for each
individual interval in Sec. Sec. 1036.535(b), (c), and (d) and
1036.540 and 40 CFR 1037.550.
Sec. 1036.550 Calculating greenhouse gas emission rates.
This section describes how to calculate official emission results
for CO2, CH4, and N2O.
(a) Calculate brake-specific emission rates for each applicable
duty cycle as specified in 40 CFR 1065.650. Apply infrequent
regeneration adjustment factors as described in Sec. 1036.580.
(b) Adjust CO2 emission rates calculated under paragraph
(a) of this section for measured test fuel properties as specified in
this paragraph (b). This adjustment is intended to make official
emission results independent of differences in test fuels within a fuel
type. Use good engineering judgment to develop and apply testing
protocols to minimize the impact of variations in test fuels.
(1) Determine your test fuel's mass-specific net energy content,
Emfuelmeas, also known as lower heating value, in MJ/kg,
expressed to at least three decimal places. Determine
Emfuelmeas as follows:
(i) For liquid fuels, determine Emfuelmeas according to
ASTM D4809 (incorporated by reference in Sec. 1036.810). Have the
sample analyzed by at least three different labs and determine the
final value of your test fuel's Emfuelmeas as the median all
the lab test results you obtained. If you have results from three
different labs, we recommend you screen them to determine if additional
observations are needed. To perform this screening, determine the
absolute value of the difference between each lab result and the
average of the other two lab results. If the largest of these three
resulting absolute value differences is greater than 0.297 MJ/kg, we
recommend you obtain additional results prior to determining the final
value of Emfuelmeas.
(ii) For gaseous fuels, determine Emfuelmeas according
to ASTM D3588 (incorporated by reference in Sec. 1036.810).
(2) Determine your test fuel's carbon mass fraction, wC,
as described in 40 CFR 1065.655(d), expressed to at least three decimal
places; however, you must measure fuel properties rather than using the
default values specified in Table 1 of 40 CFR 1065.655.
(i) For liquid fuels, have the sample analyzed by at least three
different labs and determine the final value of your test fuel's
wC as the median of all of the lab results you obtained. If
you have results from three different labs, we recommend you screen
them to determine if additional observations are needed. To perform
this screening, determine the absolute value of the difference between
each lab result and the average of the other two lab results. If the
largest of these three resulting absolute value differences is greater
than 1.56 percent carbon, we recommend you obtain additional results
prior to determining the final value of wC.
(ii) For gaseous fuels, have the sample analyzed by a single lab
and use that result as your test fuel's wC.
(3) If, over a period of time, you receive multiple fuel deliveries
from a single stock batch of test fuel, you may use constant values for
mass-specific energy content and carbon mass fraction, consistent with
good engineering judgment. To use these constant values, you must
demonstrate that every subsequent delivery comes from the same stock
batch and that the fuel has not been contaminated.
(4) Correct measured CO2 emission rates as follows:
[GRAPHIC] [TIFF OMITTED] TR24JA23.075
Where:
eCO2 = the calculated CO2 emission result.
Emfuelmeas = the mass-specific net energy content of the
test fuel as determined in paragraph (b)(1) of this section. Note
that dividing this value by wCmeas (as is done in this
equation) equates to a carbon-specific net energy content having the
same units as EmfuelCref.
EmfuelCref = the reference value of carbon-mass-specific
net energy content for the appropriate fuel type, as determined in
Table 1 in this section.
wCmeas = carbon mass fraction of the test fuel (or
mixture of test fuels) as determined in paragraph (b)(2) of this
section.
Example:
eCO2 = 630.0 g/hp[middot]hr
Emfuelmeas = 42.528 MJ/kg
EmfuelCref = 49.3112 MJ/kgC
wCmeas = 0.870
[GRAPHIC] [TIFF OMITTED] TR24JA23.076
eCO2cor = 624.5 g/hp[middot]hr
[[Page 4541]]
Table 1 to Paragraph (b)(4) of Sec. 1036.550--Reference Fuel Properties
----------------------------------------------------------------------------------------------------------------
Reference fuel carbon-
mass-specific net Reference fuel
Fuel type \a\ energy content, carbon mass
EmfuelCref (MJ/kgC) \b\ fraction, wCref \b\
----------------------------------------------------------------------------------------------------------------
Diesel fuel....................................................... 49.3112 0.874
Gasoline.......................................................... 50.4742 0.846
Natural gas....................................................... 66.2910 0.750
LPG............................................................... 56.5218 0.820
Dimethyl ether.................................................... 55.3886 0.521
High-level ethanol-gasoline blends................................ 50.3211 0.576
----------------------------------------------------------------------------------------------------------------
\a\ For fuels that are not listed, you must ask us to approve reference fuel properties.
\b\ For multi-fuel streams, such as natural gas with diesel fuel pilot injection, use good engineering judgment
to determine blended values for EmfuelCref and wCref using the values in this table.
(c) Your official emission result for each pollutant equals your
calculated brake-specific emission rate multiplied by all applicable
adjustment factors, other than the deterioration factor.
Sec. 1036.555 Test procedures to verify deterioration factors.
Sections 1036.240 through 1036.246 describe certification
procedures to determine, verify, and apply deterioration factors. This
section describes the measurement procedures for verifying
deterioration factors using PEMS with in-use vehicles.
(a) Use PEMS to collect 1 Hz data throughout a shift-day of
driving. Collect all the data elements needed to determine brake-
specific emissions. Calculate emission results using moving average
windows as described in Sec. 1036.530.
(b) Collect data as needed to perform the calculations specified in
paragraph (a) of this section and to submit the test report specified
in Sec. 1036.246(d).
Sec. 1036.580 Infrequently regenerating aftertreatment devices.
For engines using aftertreatment technology with infrequent
regeneration events that may occur during testing, take one of the
following approaches to account for the emission impact of regeneration
on criteria pollutant and greenhouse gas emissions:
(a) You may use the calculation methodology described in 40 CFR
1065.680 to adjust measured emission results. Do this by developing an
upward adjustment factor and a downward adjustment factor for each
pollutant based on measured emission data and observed regeneration
frequency as follows:
(1) Adjustment factors should generally apply to an entire engine
family, but you may develop separate adjustment factors for different
configurations within an engine family. Use the adjustment factors from
this section for all testing for the engine family.
(2) You may use carryover data to establish adjustment factors for
an engine family as described in Sec. 1036.235(d), consistent with
good engineering judgment.
(3) Identify the value of F[cycle] in each application
for the certification for which it applies.
(4) Calculate separate adjustment factors for each required duty
cycle.
(b) You may ask us to approve an alternate methodology to account
for regeneration events. We will generally limit approval to cases
where your engines use aftertreatment technology with extremely
infrequent regeneration and you are unable to apply the provisions of
this section.
(c) You may choose to make no adjustments to measured emission
results if you determine that regeneration does not significantly
affect emission levels for an engine family (or configuration) or if it
is not practical to identify when regeneration occurs. You may omit
adjustment factors under this paragraph (c) for N2O,
CH4, or other individual pollutants under this paragraph (c)
as appropriate. If you choose not to make adjustments under paragraph
(a) or (b) of this section, your engines must meet emission standards
for all testing, without regard to regeneration.
Subpart G--Special Compliance Provisions
Sec. 1036.601 Overview of compliance provisions.
(a) Engine and vehicle manufacturers, as well as owners, operators,
and rebuilders of engines subject to the requirements of this part, and
all other persons, must observe the provisions of this part, the
provisions of 40 CFR part 1068, and the provisions of the Clean Air
Act. The provisions of 40 CFR part 1068 apply for heavy-duty highway
engines as specified in that part, subject to the following provisions:
(1) The exemption provisions of 40 CFR 1068.201 through 1068.230,
1068.240, and 1068.260 through 265 apply for heavy-duty motor vehicle
engines. The other exemption provisions, which are specific to nonroad
engines, do not apply for heavy-duty vehicles or heavy-duty engines.
(2) Engine signals to indicate a need for maintenance under Sec.
1036.125(a)(1)(ii) are considered an element of design of the emission
control system. Disabling, resetting, or otherwise rendering such
signals inoperative without also performing the indicated maintenance
procedure is therefore prohibited under 40 CFR 1068.101(b)(1).
(3) The warranty-related prohibitions in section 203(a)(4) of the
Act (42 U.S.C. 7522(a)(4)) apply to manufacturers of new heavy-duty
highway engines in addition to the prohibitions described in 40 CFR
1068.101(b)(6). We may assess a civil penalty up to $44,539 for each
engine or vehicle in violation.
(b) The following provisions from 40 CFR parts 85 and 86 continue
to apply after December 20, 2026 for engines subject to the
requirements of this part:
(1) The tampering prohibition in 40 CFR 1068.101(b)(1) applies for
alternative fuel conversions as specified in 40 CFR part 85, subpart F.
(2) Engine manufacturers must meet service information requirements
as specified in 40 CFR 86.010-38(j).
(3) Provisions related to nonconformance penalties apply as
described in 40 CFR part 86, subpart L. Note that nonconformance
penalty provisions are not available for current or future emission
standards unless we revise the regulation to specify how to apply those
provisions.
(4) The manufacturer-run in-use testing program described in 40 CFR
part 86, subpart T, continues to apply
[[Page 4542]]
for engines subject to exhaust emission standards under 40 CFR part 86.
(c) The emergency vehicle field modification provisions of 40 CFR
85.1716 apply with respect to the standards of this part.
(d) Subpart C of this part describes how to test and certify dual-
fuel and flexible-fuel engines. Some multi-fuel engines may not fit
either of those defined terms. For such engines, we will determine
whether it is most appropriate to treat them as single-fuel engines,
dual-fuel engines, or flexible-fuel engines based on the range of
possible and expected fuel mixtures. For example, an engine might burn
natural gas but initiate combustion with a pilot injection of diesel
fuel. If the engine is designed to operate with a single fueling
algorithm (i.e., fueling rates are fixed at a given engine speed and
load condition), we would generally treat it as a single-fuel engine.
In this context, the combination of diesel fuel and natural gas would
be its own fuel type. If the engine is designed to also operate on
diesel fuel alone, we would generally treat it as a dual-fuel engine.
If the engine is designed to operate on varying mixtures of the two
fuels, we would generally treat it as a flexible-fuel engine. To the
extent that requirements vary for the different fuels or fuel mixtures,
we may apply the more stringent requirements.
Sec. 1036.605 Alternate emission standards for engines used in
specialty vehicles.
Starting in model year 2027, compression-ignition engines at or
above 56 kW and spark-ignition engines of any size that will be
installed in specialty vehicles as allowed by 40 CFR 1037.605 are
exempt from the standards of subpart B of this part if they are
certified under this part to alternate emission standards as follows:
(a) Spark-ignition engines must be of a configuration that is
identical to one that is certified under 40 CFR part 1048 to Blue Sky
standards under 40 CFR 1048.140.
(b) Compression-ignition engines must be of a configuration that is
identical to one that is certified under 40 CFR part 1039, and meet the
following additional standards using the same duty cycles that apply
under 40 CFR part 1039:
(1) The engines must be certified with a family emission limit for
PM of 0.020 g/kW-hr.
(2) Diesel-fueled engines using selective catalytic reduction must
meet an emission standard of 0.1 g/kW-hr for N2O.
(c) Except as specified in this section, engines certified under
this section must meet all the requirements that apply under 40 CFR
part 1039 or 1048 instead of the comparable provisions in this part.
Before shipping engines under this section, you must have written
assurance from vehicle manufacturers that they need a certain number of
exempted engines under this section. In your annual production report
under 40 CFR 1039.250 or 1048.250, count these engines separately and
identify the vehicle manufacturers that will be installing them. Treat
these engines as part of the corresponding engine family under 40 CFR
part 1039 or part 1048 for compliance purposes such as testing
production engines, in-use testing, defect reporting, and recall.
(d) The engines must be labeled as described in Sec. 1036.135,
with the following statement instead of the one specified in Sec.
1036.135(c)(8): ``This engine conforms to alternate standards for
specialty vehicles under 40 CFR 1036.605.'' Engines certified under
this section may not have the label specified for nonroad engines in 40
CFR part 1039 or 1048 or any other label identifying them as nonroad
engines.
(e) In a separate application for a certificate of conformity,
identify the corresponding nonroad engine family, describe the label
required under section, state that you meet applicable diagnostic
requirements under 40 CFR part 1039 or part 1048, and identify your
projected nationwide production volume.
(f) No additional certification fee applies for engines certified
under this section.
(g) Engines certified under this section may not generate or use
emission credits under this part or under 40 CFR part 1039. The
vehicles in which these engines are installed may generate or use
emission credits as described in 40 CFR part 1037.
Sec. 1036.610 Off-cycle technology credits and adjustments for
reducing greenhouse gas emissions.
(a) You may ask us to apply the provisions of this section for
CO2 emission reductions resulting from powertrain
technologies that were not in common use with heavy-duty vehicles
before model year 2010 that are not reflected in the specified
procedure. While you are not required to prove that such technologies
were not in common use with heavy-duty vehicles before model year 2010,
we will not approve your request if we determine that they do not
qualify. We will apply these provisions only for technologies that will
result in a measurable, demonstrable, and verifiable real-world
CO2 reduction. Note that prior to model year 2016, these
technologies were referred to as ``innovative technologies''.
(b) The provisions of this section may be applied as either an
improvement factor (used to adjust emission results) or as a separate
credit, consistent with good engineering judgment. Note that the term
``credit'' in this section describes an additive adjustment to emission
rates and is not equivalent to an emission credit in the ABT program of
subpart H of this part. We recommend that you base your credit/
adjustment on A to B testing of pairs of engines/vehicles differing
only with respect to the technology in question.
(1) Calculate improvement factors as the ratio of in-use emissions
with the technology divided by the in-use emissions without the
technology. Adjust the emission results by multiplying by the
improvement factor. Use the improvement-factor approach where good
engineering judgment indicates that the actual benefit will be
proportional to emissions measured over the procedures specified in
this part. For example, the benefits from technologies that reduce
engine operation would generally be proportional to the engine's
emission rate.
(2) Calculate separate credits based on the difference between the
in-use emission rate (g/ton-mile) with the technology and the in-use
emission rate without the technology. Subtract this value from your
measured emission result and use this adjusted value to determine your
FEL. We may also allow you to calculate the credits based on g/
hp[middot]hr emission rates. Use the separate-credit approach where
good engineering judgment indicates that the actual benefit will not be
proportional to emissions measured over the procedures specified in
this part.
(3) We may require you to discount or otherwise adjust your
improvement factor or credit to account for uncertainty or other
relevant factors.
(c) Send your request to the Designated Compliance Officer. We
recommend that you do not begin collecting data (for submission to EPA)
before contacting us. For technologies for which the vehicle
manufacturer could also claim credits (such as transmissions in certain
circumstances), we may require you to include a letter from the vehicle
manufacturer stating that it will not seek credits for the same
technology. Your request must contain the following items:
(1) A detailed description of the off-cycle technology and how it
functions to reduce CO2 emissions under conditions not
represented on the duty cycles required for certification.
[[Page 4543]]
(2) A list of the engine configurations that will be equipped with
the technology.
(3) A detailed description and justification of the selected
engines.
(4) All testing and simulation data required under this section,
plus any other data you have considered in your analysis. You may ask
for our preliminary approval of your plan under Sec. 1036.210.
(5) A complete description of the methodology used to estimate the
off-cycle benefit of the technology and all supporting data, including
engine testing and in-use activity data. Also include a statement
regarding your recommendation for applying the provisions of this
section for the given technology as an improvement factor or a credit.
(6) An estimate of the off-cycle benefit by engine model, and the
fleetwide benefit based on projected sales of engine models equipped
with the technology.
(7) A demonstration of the in-use durability of the off-cycle
technology, based on any available engineering analysis or durability
testing data (either by testing components or whole engines).
(d) We may seek public comment on your request, consistent with the
provisions of 40 CFR 86.1869-12(d). However, we will generally not seek
public comment on credits/adjustments based on A to B engine
dynamometer testing, chassis testing, or in-use testing.
(e) We may approve an improvement factor or credit for any
configuration that is properly represented by your testing.
(1) For model years before 2021, you may continue to use an
approved improvement factor or credit for any appropriate engine
families in future model years through 2020.
(2) For model years 2021 and later, you may not rely on an approval
for model years before 2021. You must separately request our approval
before applying an improvement factor or credit under this section for
2021 and later engines, even if we approved an improvement factor or
credit for similar engine models before model year 2021. Note that
approvals for model year 2021 and later may carry over for multiple
years.
Sec. 1036.615 Engines with Rankine cycle waste heat recovery and
hybrid powertrains.
This section specifies how to generate advanced-technology emission
credits for hybrid powertrains that include energy storage systems and
regenerative braking (including regenerative engine braking) and for
engines that include Rankine-cycle (or other bottoming cycle) exhaust
energy recovery systems. This section applies only for model year 2020
and earlier engines.
(a) Pre-transmission hybrid powertrains. Test pre-transmission
hybrid powertrains with the hybrid engine procedures of 40 CFR part
1065 or with the post-transmission procedures in 40 CFR 1037.550. Pre-
transmission hybrid powertrains are those engine systems that include
features to recover and store energy during engine motoring operation
but not from the vehicle's wheels. Engines certified with pre-
transmission hybrid powertrains must be certified to meet the
diagnostic requirements as specified in Sec. 1036.110 with respect to
powertrain components and systems; if different manufacturers produce
the engine and the hybrid powertrain, the hybrid powertrain
manufacturer may separately certify its powertrain relative to
diagnostic requirements.
(b) Rankine engines. Test engines that include Rankine-cycle
exhaust energy recovery systems according to the procedures specified
in subpart F of this part unless we approve alternate procedures.
(c) Calculating credits. Calculate credits as specified in subpart
H of this part. Credits generated from engines and powertrains
certified under this section may be used in other averaging sets as
described in Sec. 1036.740(c).
(d) Off-cycle technologies. You may certify using both the
provisions of this section and the off-cycle technology provisions of
Sec. 1036.610, provided you do not double-count emission benefits.
Sec. 1036.620 Alternate CO2 standards based on model year 2011
compression-ignition engines.
For model years 2014 through 2016, you may certify your
compression-ignition engines to the CO2 standards of this
section instead of the CO2 standards in Sec. 1036.108.
However, you may not certify engines to these alternate standards if
they are part of an averaging set in which you carry a balance of
banked credits. You may submit applications for certifications before
using up banked credits in the averaging set, but such certificates
will not become effective until you have used up (or retired) your
banked credits in the averaging set. For purposes of this section, you
are deemed to carry credits in an averaging set if you carry credits
from advanced technology that are allowed to be used in that averaging
set.
(a) The standards of this section are determined from the measured
emission rate of the engine of the applicable baseline 2011 engine
family or families as described in paragraphs (b) and (c) of this
section. Calculate the CO2 emission rate of the baseline
engine using the same equations used for showing compliance with the
otherwise applicable standard. The alternate CO2 standard
for light and medium heavy-duty vocational-certified engines (certified
for CO2 using the transient cycle) is equal to the baseline
emission rate multiplied by 0.975. The alternate CO2
standard for tractor-certified engines (certified for CO2
using the SET duty cycle) and all other Heavy HDE is equal to the
baseline emission rate multiplied by 0.970. The in-use FEL for these
engines is equal to the alternate standard multiplied by 1.03.
(b) This paragraph (b) applies if you do not certify all your
engine families in the averaging set to the alternate standards of this
section. Identify separate baseline engine families for each engine
family that you are certifying to the alternate standards of this
section. For an engine family to be considered the baseline engine
family, it must meet the following criteria:
(1) It must have been certified to all applicable emission
standards in model year 2011. If the baseline engine was certified to a
NOX FEL above the standard and incorporated the same
emission control technologies as the new engine family, you may adjust
the baseline CO2 emission rate to be equivalent to an engine
meeting the 0.20 g/hp[middot]hr NOX standard (or your higher
FEL as specified in this paragraph (b)(1)), using certification results
from model years 2009 through 2011, consistent with good engineering
judgment.
(i) Use the following equation to relate model year 2009-2011
NOX and CO2 emission rates (g/hp[middot]hr):
CO2 = a x log(NOX)+b.
(ii) For model year 2014-2016 engines certified to NOX
FELs above 0.20 g/hp[middot]hr, correct the baseline CO2
emissions to the actual NOX FELs of the 2014-2016 engines.
(iii) Calculate separate adjustments for emissions over the SET
duty cycle and the transient cycle.
(2) The baseline configuration tested for certification must have
the same engine displacement as the engines in the engine family being
certified to the alternate standards, and its rated power must be
within five percent of the highest rated power in the engine family
being certified to the alternate standards.
(3) The model year 2011 U.S.-directed production volume of the
configuration tested must be at least one percent of the
[[Page 4544]]
total 2011 U.S.-directed production volume for the engine family.
(4) The tested configuration must have cycle-weighted BSFC
equivalent to or better than all other configurations in the engine
family.
(c) This paragraph (c) applies if you certify all your engine
families in the primary intended service class to the alternate
standards of this section. For purposes of this section, you may
combine Light HDE and Medium HDE into a single averaging set. Determine
your baseline CO2 emission rate as the production-weighted
emission rate of the certified engine families you produced in the 2011
model year. If you produce engines for both tractors and vocational
vehicles, treat them as separate averaging sets. Adjust the
CO2 emission rates to be equivalent to an engine meeting the
average NOX FEL of new engines (assuming engines certified
to the 0.20 g/hp[middot]hr NOX standard have a
NOX FEL equal to 0.20 g/hp[middot]hr), as described in
paragraph (b)(1) of this section.
(d) Include the following statement on the emission control
information label: ``THIS ENGINE WAS CERTIFIED TO AN ALTERNATE
CO2 STANDARD UNDER 40 CFR 1036.620.''
(e) You may not bank CO2 emission credits for any engine
family in the same averaging set and model year in which you certify
engines to the standards of this section. You may not bank any
advanced-technology credits in any averaging set for the model year you
certify under this section (since such credits would be available for
use in this averaging set). Note that the provisions of Sec. 1036.745
apply for deficits generated with respect to the standards of this
section.
(f) You need our approval before you may certify engines under this
section, especially with respect to the numerical value of the
alternate standards. We will not approve your request if we determine
that you manipulated your engine families or engine configurations to
certify to less stringent standards, or that you otherwise have not
acted in good faith. You must keep and provide to us any information we
need to determine that your engine families meet the requirements of
this section. Keep these records for at least five years after you stop
producing engines certified under this section.
Sec. 1036.625 In-use compliance with CO2 family emission
limits (FELs).
Section 1036.225 describes how to change the FEL for an engine
family during the model year. This section, which describes how you may
ask us to increase an engine family's CO2 FEL after the end
of the model year, is intended to address circumstances in which it is
in the public interest to apply a higher in-use CO2 FEL
based on forfeiting an appropriate number of emission credits. For
example, this may be appropriate where we determine that recalling
vehicles would not significantly reduce in-use emissions. We will
generally not allow this option where we determine the credits being
forfeited would likely have expired.
(a) You may ask us to increase an engine family's FEL after the end
of the model year if you believe some of your in-use engines exceed the
CO2 FEL that applied during the model year (or the
CO2 emission standard if the family did not generate or use
emission credits). We may consider any available information in making
our decision to approve or deny your request.
(b) If we approve your request under this section, you must apply
emission credits to cover the increased FEL for all affected engines.
Apply the emission credits as part of your credit demonstration for the
current production year. Include the appropriate calculations in your
final report under Sec. 1036.730.
(c) Submit your request to the Designated Compliance Officer.
Include the following in your request:
(1) Identify the names of each engine family that is the subject of
your request. Include separate family names for different model years
(2) Describe why your request does not apply for similar engine
models or additional model years, as applicable.
(3) Identify the FEL(s) that applied during the model year and
recommend a replacement FEL for in-use engines; include a supporting
rationale to describe how you determined the recommended replacement
FEL.
(4) Describe whether the needed emission credits will come from
averaging, banking, or trading.
(d) If we approve your request, we will identify the replacement
FEL. The value we select will reflect our best judgment to accurately
reflect the actual in-use performance of your engines, consistent with
the testing provisions specified in this part. We may apply the higher
FELs to other engine families from the same or different model years to
the extent they used equivalent emission controls. We may include any
appropriate conditions with our approval.
(e) If we order a recall for an engine family under 40 CFR
1068.505, we will no longer approve a replacement FEL under this
section for any of your engines from that engine family, or from any
other engine family that relies on equivalent emission controls.
Sec. 1036.630 Certification of engine greenhouse gas emissions for
powertrain testing.
For engines included in powertrain families under 40 CFR part 1037,
you may choose to include the corresponding engine emissions in your
engine families under this part instead of (or in addition to) the
otherwise applicable engine fuel maps.
(a) If you choose to certify powertrain fuel maps in an engine
family, the declared powertrain emission levels become standards that
apply for selective enforcement audits and in-use testing. We may
require that you provide to us the engine cycle (not normalized)
corresponding to a given powertrain for each of the specified duty
cycles.
(b) If you choose to certify only fuel map emissions for an engine
family and to not certify emissions over powertrain cycles under 40 CFR
1037.550, we will not presume you are responsible for emissions over
the powertrain cycles. However, where we determine that you are
responsible in whole or in part for the emission exceedance in such
cases, we may require that you participate in any recall of the
affected vehicles. Note that this provision to limit your
responsibility does not apply if you also hold the certificate of
conformity for the vehicle.
(c) If you split an engine family into subfamilies based on
different fuel-mapping procedures as described in Sec. 1036.230(f)(2),
the fuel-mapping procedures you identify for certifying each subfamily
also apply for selective enforcement audits and in-use testing.
Sec. 1036.655 Special provisions for diesel-fueled engines sold in
American Samoa or the Commonwealth of the Northern Mariana Islands.
(a) The prohibitions in Sec. 1068.101(a)(1) do not apply to
diesel-fueled engines that are intended for use and will be used in
American Samoa or the Commonwealth of the Northern Mariana Islands,
subject to the following conditions:
(1) The engine meets the emission standards that applied to model
year 2006 engines as specified in appendix A of this part.
(2) You meet all the requirements of 40 CFR 1068.265.
(b) If you introduce an engine into U.S. commerce under this
section, you must meet the labeling requirements in Sec. 1036.135, but
add the following statement instead of the compliance statement in
Sec. 1036.135(c)(8):
[[Page 4545]]
THIS ENGINE (or VEHICLE, as applicable) CONFORMS TO US EPA EMISSION
STANDARDS APPLICABLE TO MODEL YEAR 2006. THIS ENGINE (or VEHICLE, as
applicable) DOES NOT CONFORM TO US EPA EMISSION REQUIREMENTS IN EFFECT
AT TIME OF PRODUCTION AND MAY NOT BE IMPORTED INTO THE UNITED STATES OR
ANY TERRITORY OF THE UNITED STATES EXCEPT AMERICAN SAMOA OR THE
COMMONWEALTH OF THE NORTHERN MARIANA ISLANDS.
(c) Introducing into U.S. commerce an engine exempted under this
section in any state or territory of the United States other than
American Samoa or the Commonwealth of the Northern Mariana Islands,
throughout its lifetime, violates the prohibitions in 40 CFR
1068.101(a)(1), unless it is exempt under a different provision.
(d) The exemption provisions in this section also applied for model
year 2007 and later engines introduced into commerce in Guam before
January 1, 2024.
Subpart H--Averaging, Banking, and Trading for Certification
Sec. 1036.701 General provisions.
(a) You may average, bank, and trade (ABT) emission credits for
purposes of certification as described in this subpart and in subpart B
of this part to show compliance with the standards of Sec. Sec.
1036.104 and 1036.108. Participation in this program is voluntary. Note
that certification to NOX standards in Sec. 1036.104 is
based on a family emission limit (FEL) and certification to
CO2 standards in Sec. 1036.108 is based on a Family
Certification Level (FCL). This part refers to ``FEL/FCL'' to
simultaneously refer to FELs for NOX and FCLs for
CO2. Note also that subpart B of this part requires you to
assign an FCL to all engine families, whether or not they participate
in the ABT provisions of this subpart.
(b) The definitions of subpart I of this part apply to this subpart
in addition to the following definitions:
(1) Actual emission credits means emission credits you have
generated that we have verified by reviewing your final report.
(2) Averaging set means a set of engines in which emission credits
may be exchanged. See Sec. 1036.740.
(3) Broker means any entity that facilitates a trade of emission
credits between a buyer and seller.
(4) Buyer means the entity that receives emission credits as a
result of a trade.
(5) Reserved emission credits means emission credits you have
generated that we have not yet verified by reviewing your final report.
(6) Seller means the entity that provides emission credits during a
trade.
(7) Standard means the emission standard that applies under subpart
B of this part for engines not participating in the ABT program of this
subpart.
(8) Trade means to exchange emission credits, either as a buyer or
seller.
(c) Emission credits may be exchanged only within an averaging set,
except as specified in Sec. 1036.740.
(d) You may not use emission credits generated under this subpart
to offset any emissions that exceed an FEL/FCL or standard. This
paragraph (d) applies for all testing, including certification testing,
in-use testing, selective enforcement audits, and other production-line
testing. However, if emissions from an engine exceed an FEL/FCL or
standard (for example, during a selective enforcement audit), you may
use emission credits to recertify the engine family with a higher FEL/
FCL that applies only to future production.
(e) You may use either of the following approaches to retire or
forego emission credits:
(1) You may retire emission credits generated from any number of
your engines. This may be considered donating emission credits to the
environment. Identify any such credits in the reports described in
Sec. 1036.730. Engines must comply with the applicable FELs even if
you donate or sell the corresponding emission credits. Donated credits
may no longer be used by anyone to demonstrate compliance with any EPA
emission standards.
(2) You may certify an engine family using an FEL/FCL below the
emission standard as described in this part and choose not to generate
emission credits for that family. If you do this, you do not need to
calculate emission credits for those engine families, and you do not
need to submit or keep the associated records described in this subpart
for that family.
(f) Emission credits may be used in the model year they are
generated. Surplus emission credits may be banked for future model
years. Surplus emission credits may sometimes be used for past model
years, as described in Sec. 1036.745.
(g) You may increase or decrease an FEL/FCL during the model year
by amending your application for certification under Sec. 1036.225.
The new FEL/FCL may apply only to engines you have not already
introduced into commerce.
(h) See Sec. 1036.740 for special credit provisions that apply for
greenhouse gas credits generated under 40 CFR 86.1819-14(k)(7) or Sec.
1036.615 or 40 CFR 1037.615.
(i) Unless the regulations in this part explicitly allow it, you
may not calculate Phase 1 credits more than once for any emission
reduction. For example, if you generate Phase 1 CO2 emission
credits for a hybrid engine under this part for a given vehicle, no one
may generate CO2 emission credits for that same hybrid
engine and the associated vehicle under 40 CFR part 1037. However,
Phase 1 credits could be generated for identical vehicles using engines
that did not generate credits under this part.
(j) Credits you generate with compression-ignition engines in 2020
and earlier model years may be used in model year 2021 and later as
follows:
(1) For credit-generating engines certified to the tractor engine
standards in Sec. 1036.108, you may use credits calculated relative to
the tractor engine standards.
(2) For credit-generating engines certified to the vocational
engine standards in Sec. 1036.108, you may optionally carry over
adjusted vocational credits from an averaging set, and you may use
credits calculated relative to the emission levels in the following
table:
Table 1 to Paragraph (j)(2) of Sec. 1036.701--Emission Levels for
Credit Calculation
------------------------------------------------------------------------
Medium HDE Heavy HDE
------------------------------------------------------------------------
558 g/hp[middot]hr........................ 525 g/hp[middot]hr.
------------------------------------------------------------------------
(k) Engine families you certify with a nonconformance penalty under
40 CFR part 86, subpart L, may not generate emission credits.
Sec. 1036.705 Generating and calculating emission credits.
(a) The provisions of this section apply separately for calculating
emission credits for each pollutant.
(b) For each participating family, calculate positive or negative
emission credits relative to the otherwise applicable emission
standard. Calculate positive emission credits for a family that has an
FEL/FCL below the standard. Calculate negative emission credits for a
family that has an FEL/FCL above the standard. Sum your positive and
negative credits for the model year before rounding.
[[Page 4546]]
(1) Calculate emission credits to the nearest megagram (Mg) for
each family or subfamily using the following equation:
[GRAPHIC] [TIFF OMITTED] TR24JA23.077
Where:
Std = the emission standard, in (mg NOX)/hp[middot]hr or
(g CO2)/hp[middot]hr, that applies under subpart B of
this part for engines not participating in the ABT program of this
subpart (the ``otherwise applicable standard'').
FL = the engine family's FEL for NOX, in mg/hp[middot]hr,
and FCL for CO2, in g/hp[middot]hr, rounded to the same
number of decimal places as the emission standard.
CF = a transient cycle conversion factor (hp[middot]hr/mile),
calculated by dividing the total (integrated) horsepower-hour over
the applicable duty cycle by 6.3 miles for engines subject to spark-
ignition standards and 6.5 miles for engines subject to compression-
ignition standards. This represents the average work performed over
the duty cycle. See paragraph (b)(3) of this section for provisions
that apply for CO2.
Volume = the number of engines eligible to participate in the
averaging, banking, and trading program within the given engine
family or subfamily during the model year, as described in paragraph
(c) of this section.
UL = the useful life for the standard that applies for a given
primary intended service class, in miles.
c = use 10-\6\ for CO2 and 10-\9\
for NOX.
Example for Model Year 2025 Heavy HDE Generating CO2 Credits
for a Model Year 2028 Heavy HDE:
Std = 432 g/hp[middot]hr
FL = 401 g/hp[middot]hr
CF = 9.78 hp[middot]hr/mile
Volume = 15,342
UL = 435,000 miles
c = 10-\6\
Emission credits = (432 - 401) [middot] 9.78 [middot] 15,342 [middot]
435,000 [middot] 10-\6\
Emission credits = 28,131,142 Mg
(2) [Reserved]
(3) The following additional provisions apply for calculating
CO2 credits:
(i) For engine families certified to both the vocational and
tractor engine standards, calculate credits separately for the
vocational engines and the tractor engines. We may allow you to use
statistical methods to estimate the total production volumes where a
small fraction of the engines cannot be tracked precisely.
(ii) Calculate the transient cycle conversion factor for vocational
engines based on the average of vocational engine configurations
weighted by their production volumes. Similarly, calculate the
transient cycle conversion factor for tractor engines based on the
average of tractor engine configurations weighted by their production
volumes. Note that calculating the transient cycle conversion factor
for tractors requires you to use the conversion factor even for engines
certified to standards based on the SET duty cycle.
(iii) The FCL for CO2 is based on measurement over the
FTP duty cycle for vocational engines and over the SET duty cycle for
tractor engines.
(4) You may not generate emission credits for tractor engines
(i.e., engines not certified to the transient cycle for CO2)
installed in vocational vehicles (including vocational tractors
certified under 40 CFR 1037.630 or exempted under 40 CFR 1037.631). We
will waive this provision where you demonstrate that less than five
percent of the engines in your tractor family were installed in
vocational vehicles. For example, if you know that 96 percent of your
tractor engines were installed in non-vocational tractors but cannot
determine the vehicle type for the remaining four percent, you may
generate credits for all the engines in the family.
(5) You may generate CO2 emission credits from a model
year 2021 or later medium heavy-duty engine family subject to spark-
ignition standards for exchanging with other engine families only if
the engines in the family are gasoline-fueled. You may generate
CO2 credits from non-gasoline engine families only for the
purpose of offsetting CH4 and/or N2O emissions
within the same engine family as described in paragraph (d) of this
section.
(c) As described in Sec. 1036.730, compliance with the
requirements of this subpart is determined at the end of the model year
based on actual U.S.-directed production volumes. Keep appropriate
records to document these production volumes. Do not include any of the
following engines to calculate emission credits:
(1) Engines that you do not certify to the CO2 standards
of this part because they are permanently exempted under subpart G of
this part or under 40 CFR part 1068.
(2) Exported engines.
(3) Engines not subject to the requirements of this part, such as
those excluded under Sec. 1036.5. For example, do not include engines
used in vehicles certified to the greenhouse gas standards of 40 CFR
86.1819.
(4) Any other engines if we indicate elsewhere in this part that
they are not to be included in the calculations of this subpart.
(d) You may use CO2 emission credits to show compliance
with CH4 and/or N2O FELs instead of the otherwise
applicable emission standards. To do this, calculate the CH4
and/or N2O emission credits needed (negative credits) using
the equation in paragraph (b) of this section, using the FEL(s) you
specify for your engines during certification instead of the FCL. You
must use 34 Mg of positive CO2 credits to offset 1 Mg of
negative CH4 credits for model year 2021 and later engines,
and you must use 25 Mg of positive CO2 credits to offset 1
Mg of negative CH4 credits for earlier engines. You must use
298 Mg of positive CO2 credits to offset 1 Mg of negative
N2O credits.
Sec. 1036.710 Averaging.
(a) Averaging is the exchange of emission credits among your engine
families. You may average emission credits only within the same
averaging set, except as specified in Sec. 1036.740.
(b) You may certify one or more engine families to an FEL/FCL above
the applicable standard, subject to any applicable FEL caps and other
the provisions in subpart B of this part, if you show in your
application for certification that your projected balance of all
emission-credit transactions in that model year is greater than or
equal to zero, or that a negative balance is allowed under Sec.
1036.745.
(c) If you certify an engine family to an FEL/FCL that exceeds the
otherwise applicable standard, you must obtain enough emission credits
to offset the engine family's deficit by the due date for the final
report required in Sec. 1036.730. The emission credits used to address
the deficit may come from your other engine families that generate
emission credits in the same model year (or from later model years as
specified in Sec. 1036.745), from emission credits you have banked, or
from emission credits you obtain through trading.
Sec. 1036.715 Banking.
(a) Banking is the retention of surplus emission credits by the
manufacturer generating the emission credits for use in future model
years for averaging or trading.
[[Page 4547]]
(b) You may designate any emission credits you plan to bank in the
reports you submit under Sec. 1036.730 as reserved credits. During the
model year and before the due date for the final report, you may
designate your reserved emission credits for averaging or trading.
(c) Reserved credits become actual emission credits when you submit
your final report. However, we may revoke these emission credits if we
are unable to verify them after reviewing your reports or auditing your
records.
(d) Banked credits retain the designation of the averaging set in
which they were generated.
Sec. 1036.720 Trading.
(a) Trading is the exchange of emission credits between
manufacturers. You may use traded emission credits for averaging,
banking, or further trading transactions. Traded emission credits
remain subject to the averaging-set restrictions based on the averaging
set in which they were generated.
(b) You may trade actual emission credits as described in this
subpart. You may also trade reserved emission credits, but we may
revoke these emission credits based on our review of your records or
reports or those of the company with which you traded emission credits.
You may trade banked credits within an averaging set to any certifying
manufacturer.
(c) If a negative emission credit balance results from a
transaction, both the buyer and seller are liable, except in cases we
deem to involve fraud. See Sec. 1036.255(e) for cases involving fraud.
We may void the certificates of all engine families participating in a
trade that results in a manufacturer having a negative balance of
emission credits. See Sec. 1036.745.
Sec. 1036.725 Required information for certification.
(a) You must declare in your application for certification your
intent to use the provisions of this subpart for each engine family
that will be certified using the ABT program. You must also declare the
FEL/FCL you select for the engine family for each pollutant for which
you are using the ABT program. Your FELs must comply with the
specifications of subpart B of this part, including the FEL caps.
(b) Include the following in your application for certification:
(1) A statement that, to the best of your belief, you will not have
a negative balance of emission credits for any averaging set when all
emission credits are calculated at the end of the year; or a statement
that you will have a negative balance of emission credits for one or
more averaging sets, but that it is allowed under Sec. 1036.745.
(2) Detailed calculations of projected emission credits (positive
or negative) based on projected U.S.-directed production volumes. We
may require you to include similar calculations from your other engine
families to project your net credit balances for the model year. If you
project negative emission credits for a family, state the source of
positive emission credits you expect to use to offset the negative
emission credits.
Sec. 1036.730 ABT reports.
(a) If you certify any of your engine families using the ABT
provisions of this subpart, you must send us a final report by
September 30 following the end of the model year.
(b) Your report must include the following information for each
engine family participating in the ABT program:
(1) Engine-family designation and averaging set.
(2) The emission standards that would otherwise apply to the engine
family.
(3) The FEL/FCL for each pollutant. If you change the FEL/FCL after
the start of production, identify the date that you started using the
new FEL/FCL and/or give the engine identification number for the first
engine covered by the new FEL/FCL. In this case, identify each
applicable FEL/FCL and calculate the positive or negative emission
credits as specified in Sec. 1036.225(f).
(4) The projected and actual U.S.-directed production volumes for
the model year. If you changed an FEL/FCL during the model year,
identify the actual U.S.-directed production volume associated with
each FEL/FCL.
(5) The transient cycle conversion factor for each engine
configuration as described in Sec. 1036.705.
(6) Useful life.
(7) Calculated positive or negative emission credits for the whole
engine family. Identify any emission credits that you traded, as
described in paragraph (d)(1) of this section.
(c) Your report must include the following additional information:
(1) Show that your net balance of emission credits from all your
participating engine families in each averaging set in the applicable
model year is not negative, except as allowed under Sec. 1036.745.
Your credit tracking must account for the limitation on credit life
under Sec. 1036.740(d).
(2) State whether you will reserve any emission credits for
banking.
(3) State that the report's contents are accurate.
(d) If you trade emission credits, you must send us a report within
90 days after the transaction, as follows:
(1) As the seller, you must include the following information in
your report:
(i) The corporate names of the buyer and any brokers.
(ii) A copy of any contracts related to the trade.
(iii) The averaging set corresponding to the engine families that
generated emission credits for the trade, including the number of
emission credits from each averaging set.
(2) As the buyer, you must include the following information in
your report:
(i) The corporate names of the seller and any brokers.
(ii) A copy of any contracts related to the trade.
(iii) How you intend to use the emission credits, including the
number of emission credits you intend to apply for each averaging set.
(e) Send your reports electronically to the Designated Compliance
Officer using an approved information format. If you want to use a
different format, send us a written request with justification for a
waiver.
(f) Correct errors in your report as follows:
(1) If you or we determine by September 30 after the end of the
model year that errors mistakenly decreased your balance of emission
credits, you may correct the errors and recalculate the balance of
emission credits. You may not make these corrections for errors that
are determined later than September 30 after the end of the model year.
If you report a negative balance of emission credits, we may disallow
corrections under this paragraph (f)(1).
(2) If you or we determine any time that errors mistakenly
increased your balance of emission credits, you must correct the errors
and recalculate the balance of emission credits.
Sec. 1036.735 Recordkeeping.
(a) You must organize and maintain your records as described in
this section. We may review your records at any time.
(b) Keep the records required by this section for at least eight
years after the due date for the end-of-year report. You may not use
emission credits for any engines if you do not keep all the records
required under this section. You must therefore keep these records to
continue to bank valid credits. Store these records in any format and
on any media, as long as you can promptly send us organized, written
records in English if we ask for them. You must keep these records
readily available. We may review them at any time.
[[Page 4548]]
(c) Keep a copy of the reports we require in Sec. Sec. 1036.725
and 1036.730.
(d) Keep records of the engine identification number (usually the
serial number) for each engine you produce that generates or uses
emission credits under the ABT program. You may identify these numbers
as a range. If you change the FEL/FCL after the start of production,
identify the date you started using each FEL/FCL and the range of
engine identification numbers associated with each FEL/FCL. You must
also identify the purchaser and destination for each engine you produce
to the extent this information is available.
(e) We may require you to keep additional records or to send us
relevant information not required by this section in accordance with
the Clean Air Act.
Sec. 1036.740 Restrictions for using emission credits.
The following restrictions apply for using emission credits:
(a) Averaging sets. Except as specified in paragraph (c) of this
section, emission credits may be exchanged only within the following
averaging sets based on primary intended service class:
(1) Spark-ignition HDE.
(2) Light HDE.
(3) Medium HDE.
(4) Heavy HDE.
(b) Applying credits to prior year deficits. Where your
CO2 credit balance for the previous year is negative, you
may apply credits to that deficit only after meeting your credit
obligations for the current year.
(c) CO2 credits from hybrid engines and other advanced
technologies. Phase 1 CO2 credits you generate under Sec.
1036.615 may be used for any of the averaging sets identified in
paragraph (a) of this section; you may also use those credits to
demonstrate compliance with the CO2 emission standards in 40
CFR 86.1819 and 40 CFR part 1037. Similarly, you may use Phase 1
advanced-technology credits generated under 40 CFR 86.1819-14(k)(7) or
40 CFR 1037.615 to demonstrate compliance with the CO2
standards in this part. In the case of Spark-ignition HDE and Light HDE
you may not use more than 60,000 Mg of credits from other averaging
sets in any model year.
(1) The maximum CO2 credits you may bring into the
following service class groups is 60,000 Mg per model year:
(i) Spark-ignition HDE, Light HDE, and Light HDV. This group
comprises the averaging sets listed in paragraphs (a)(1) and (2) of
this section and the averaging set listed in 40 CFR 1037.740(a)(1).
(ii) Medium HDE and Medium HDV. This group comprises the averaging
sets listed in paragraph (a)(3) of this section and 40 CFR
1037.740(a)(2).
(iii) Heavy HDE and Heavy HDV. This group comprises the averaging
sets listed in paragraph (a)(4) of this section and 40 CFR
1037.740(a)(3).
(2) Paragraph (c)(1) of this section does not limit the advanced-
technology credits that can be used within a service class group if
they were generated in that same service class group.
(d) NOX and CO2 credit life. NOX and CO2
credits may be used only for five model years after the year in which
they are generated. For example, credits you generate in model year
2027 may be used to demonstrate compliance with emission standards only
through model year 2032.
(e) Other restrictions. Other sections of this part specify
additional restrictions for using emission credits under certain
special provisions.
Sec. 1036.745 End-of-year CO2 credit deficits.
Except as allowed by this section, we may void the certificate of
any engine family certified to an FCL above the applicable standard for
which you do not have sufficient credits by the deadline for submitting
the final report.
(a) Your certificate for an engine family for which you do not have
sufficient CO2 credits will not be void if you remedy the
deficit with surplus credits within three model years. For example, if
you have a credit deficit of 500 Mg for an engine family at the end of
model year 2015, you must generate (or otherwise obtain) a surplus of
at least 500 Mg in that same averaging set by the end of model year
2018.
(b) You may not bank or trade away CO2 credits in the
averaging set in any model year in which you have a deficit.
(c) You may apply only surplus credits to your deficit. You may not
apply credits to a deficit from an earlier model year if they were
generated in a model year for which any of your engine families for
that averaging set had an end-of-year credit deficit.
(d) You must notify us in writing how you plan to eliminate the
credit deficit within the specified time frame. If we determine that
your plan is unreasonable or unrealistic, we may deny an application
for certification for a vehicle family if its FEL would increase your
credit deficit. We may determine that your plan is unreasonable or
unrealistic based on a consideration of past and projected use of
specific technologies, the historical sales mix of your vehicle models,
your commitment to limit production of higher-emission vehicles, and
expected access to traded credits. We may also consider your plan
unreasonable if your credit deficit increases from one model year to
the next. We may require that you send us interim reports describing
your progress toward resolving your credit deficit over the course of a
model year.
(e) If you do not remedy the deficit with surplus credits within
three model years, we may void your certificate for that engine family.
We may void the certificate based on your end-of-year report. Note that
voiding a certificate applies ab initio. Where the net deficit is less
than the total amount of negative credits originally generated by the
family, we will void the certificate only with respect to the number of
engines needed to reach the amount of the net deficit. For example, if
the original engine family generated 500 Mg of negative credits, and
the manufacturer's net deficit after three years was 250 Mg, we would
void the certificate with respect to half of the engines in the family.
(f) For purposes of calculating the statute of limitations, the
following actions are all considered to occur at the expiration of the
deadline for offsetting a deficit as specified in paragraph (a) of this
section:
(1) Failing to meet the requirements of paragraph (a) of this
section.
(2) Failing to satisfy the conditions upon which a certificate was
issued relative to offsetting a deficit.
(3) Selling, offering for sale, introducing or delivering into U.S.
commerce, or importing vehicles that are found not to be covered by a
certificate as a result of failing to offset a deficit.
Sec. 1036.750 Consequences for noncompliance.
(a) For each engine family participating in the ABT program, the
certificate of conformity is conditioned upon full compliance with the
provisions of this subpart during and after the model year. You are
responsible to establish to our satisfaction that you fully comply with
applicable requirements. We may void the certificate of conformity for
an engine family if you fail to comply with any provisions of this
subpart.
(b) You may certify your engine family to an FEL/FCL above an
applicable standard based on a projection that you will have enough
emission credits to offset the deficit for the engine family. See Sec.
1036.745 for provisions specifying what happens if you cannot show in
your final report that you have enough actual emission
[[Page 4549]]
credits to offset a deficit for any pollutant in an engine family.
(c) We may void the certificate of conformity for an engine family
if you fail to keep records, send reports, or give us information we
request. Note that failing to keep records, send reports, or give us
information we request is also a violation of 42 U.S.C. 7522(a)(2).
(d) You may ask for a hearing if we void your certificate under
this section (see Sec. 1036.820).
Sec. 1036.755 Information provided to the Department of
Transportation.
After receipt of each manufacturer's final report as specified in
Sec. 1036.730 and completion of any verification testing required to
validate the manufacturer's submitted final data, we will issue a
report to the Department of Transportation with CO2 emission
information and will verify the accuracy of each manufacturer's
equivalent fuel consumption data that required by NHTSA under 49 CFR
535.8. We will send a report to DOT for each engine manufacturer based
on each regulatory category and subcategory, including sufficient
information for NHTSA to determine fuel consumption and associated
credit values. See 49 CFR 535.8 to determine if NHTSA deems submission
of this information to EPA to also be a submission to NHTSA.
Subpart I--Definitions and Other Reference Information
Sec. 1036.801 Definitions.
The following definitions apply to this part. The definitions apply
to all subparts unless we note otherwise. All undefined terms have the
meaning the Act gives to them. The definitions follow:
Act means the Clean Air Act, as amended, 42 U.S.C. 7401-7671q.
Adjustable parameter has the meaning given in 40 CFR 1068.50.
Advanced technology means technology certified under 40 CFR
86.1819-14(k)(7), Sec. 1036.615, or 40 CFR 1037.615.
Aftertreatment means relating to a catalytic converter, particulate
filter, or any other system, component, or technology mounted
downstream of the exhaust valve (or exhaust port) whose design function
is to decrease emissions in the engine exhaust before it is exhausted
to the environment. Exhaust gas recirculation (EGR) and turbochargers
are not aftertreatment.
Aircraft means any vehicle capable of sustained air travel more
than 100 feet above the ground.
Alcohol-fueled engine mean an engine that is designed to run using
an alcohol fuel. For purposes of this definition, alcohol fuels do not
include fuels with a nominal alcohol content below 25 percent by
volume.
Auxiliary emission control device means any element of design that
senses temperature, motive speed, engine speed (r/min), transmission
gear, or any other parameter for the purpose of activating, modulating,
delaying, or deactivating the operation of any part of the emission
control system.
Averaging set has the meaning given in Sec. 1036.740.
Calibration means the set of specifications and tolerances specific
to a particular design, version, or application of a component or
assembly capable of functionally describing its operation over its
working range.
Carryover means relating to certification based on emission data
generated from an earlier model year as described in Sec. 1036.235(d).
Certification means relating to the process of obtaining a
certificate of conformity for an engine family that complies with the
emission standards and requirements in this part.
Certified emission level means the highest deteriorated emission
level in an engine family for a given pollutant from the applicable
transient and/or steady-state testing, rounded to the same number of
decimal places as the applicable standard. Note that you may have two
certified emission levels for CO2 if you certify a family
for both vocational and tractor use.
Charge-depleting has the meaning given in 40 CFR 1066.1001.
Charge-sustaining has the meaning given in 40 CFR 1066.1001.
Complete vehicle means a vehicle meeting the definition of complete
vehicle in 40 CFR 1037.801 when it is first sold as a vehicle. For
example, where a vehicle manufacturer sells an incomplete vehicle to a
secondary vehicle manufacturer, the vehicle is not a complete vehicle
under this part, even after its final assembly.
Compression-ignition means relating to a type of reciprocating,
internal-combustion engine that is not a spark-ignition engine. Note
that Sec. 1036.1 also deems gas turbine engines and other engines to
be compression-ignition engines.
Crankcase emissions means airborne substances emitted to the
atmosphere from any part of the engine crankcase's ventilation or
lubrication systems. The crankcase is the housing for the crankshaft
and other related internal parts.
Criteria pollutants means emissions of NOX, HC, PM, and
CO.
Critical emission-related component has the meaning given in 40 CFR
1068.30.
Defeat device has the meaning given in Sec. 1036.115(h).
Designated Compliance Officer means one of the following:
(1) For engines subject to compression-ignition standards,
Designated Compliance Officer means Director, Diesel Engine Compliance
Center, U.S. Environmental Protection Agency, 2000 Traverwood Drive,
Ann Arbor, MI 48105; [email protected]; www.epa.gov/ve-certification.
(2) For engines subject to spark-ignition standards, Designated
Compliance Officer means Director, Gasoline Engine Compliance Center,
U.S. Environmental Protection Agency, 2000 Traverwood Drive, Ann Arbor,
MI 48105; [email protected]; www.epa.gov/ve-certification.
Deteriorated emission level means the emission level that results
from applying the appropriate deterioration factor to the official
emission result of the emission-data engine. Note that where no
deterioration factor applies, references in this part to the
deteriorated emission level mean the official emission result.
Deterioration factor means the relationship between emissions at
the end of useful life (or point of highest emissions if it occurs
before the end of useful life) and emissions at the low-hour/low-
mileage point, expressed in one of the following ways:
(1) For multiplicative deterioration factors, the ratio of
emissions at the end of useful life (or point of highest emissions) to
emissions at the low-hour point.
(2) For additive deterioration factors, the difference between
emissions at the end of useful life (or point of highest emissions) and
emissions at the low-hour point.
Diesel exhaust fluid (DEF) means a liquid reducing agent (other
than the engine fuel) used in conjunction with selective catalytic
reduction to reduce NOX emissions. Diesel exhaust fluid is
generally understood to be an aqueous solution of urea conforming to
the specifications of ISO 22241.
Dual-fuel means relating to an engine designed for operation on two
different types of fuel but not on a continuous mixture of those fuels
(see Sec. 1036.601(d)). For purposes of this part, such an engine
remains a dual-fuel engine even if it is designed for operation on
three or more different fuels.
Electronic control module (ECM) means an engine's electronic device
that
[[Page 4550]]
uses data from engine sensors to control engine parameters.
Emergency vehicle has the meaning given in 40 CFR 1037.801.
Emission control system means any device, system, or element of
design that controls or reduces the emissions of regulated pollutants
from an engine.
Emission-data engine means an engine that is tested for
certification. This includes engines tested to establish deterioration
factors.
Emission-related component has the meaning given in 40 CFR part
1068, appendix A.
Emission-related maintenance means maintenance that substantially
affects emissions or is likely to substantially affect emission
deterioration.
Engine configuration means a unique combination of engine hardware
and calibration (related to the emission standards) within an engine
family, which would include hybrid components for engines certified as
hybrid engines and hybrid powertrains. Engines within a single engine
configuration differ only with respect to normal production variability
or factors unrelated to compliance with emission standards.
Engine family has the meaning given in Sec. 1036.230.
Excluded means relating to engines that are not subject to some or
all of the requirements of this part as follows:
(1) An engine that has been determined not to be a heavy-duty
engine is excluded from this part.
(2) Certain heavy-duty engines are excluded from the requirements
of this part under Sec. 1036.5.
(3) Specific regulatory provisions of this part may exclude a
heavy-duty engine generally subject to this part from one or more
specific standards or requirements of this part.
Exempted has the meaning given in 40 CFR 1068.30.
Exhaust gas recirculation means a technology that reduces emissions
by routing exhaust gases that had been exhausted from the combustion
chamber(s) back into the engine to be mixed with incoming air before or
during combustion. The use of valve timing to increase the amount of
residual exhaust gas in the combustion chamber(s) that is mixed with
incoming air before or during combustion is not considered exhaust gas
recirculation for the purposes of this part.
Family certification level (FCL) means a CO2 emission
level declared by the manufacturer that is at or above emission results
for all emission-data engines. The FCL serves as the emission standard
for the engine family with respect to certification testing if it is
different than the otherwise applicable standard.
Family emission limit (FEL) means one of the following:
(1) For NOX emissions, family emission limit means a
NOX emission level declared by the manufacturer to serve in
place of an otherwise applicable emission standard under the ABT
program in subpart H of this part. The FEL serves as the emission
standard for the engine family with respect to all required testing.
(2) For greenhouse gas standards, family emission limit means an
emission level that serves as the standard that applies for testing
individual certified engines. The CO2 FEL is equal to the
CO2 FCL multiplied by 1.03 and rounded to the same number of
decimal places as the standard.
Federal Test Procedure (FTP) means the applicable transient duty
cycle described in Sec. 1036.512 designed to measure exhaust emissions
during urban driving.
Flexible-fuel means relating to an engine designed for operation on
any mixture of two or more different types of fuels (see Sec.
1036.601(d)).
Fuel type means a general category of fuels such as diesel fuel,
gasoline, or natural gas. There can be multiple grades within a single
fuel type, such as premium gasoline, regular gasoline, or gasoline with
10 percent ethanol.
Good engineering judgment has the meaning given in 40 CFR 1068.30.
See 40 CFR 1068.5 for the administrative process we use to evaluate
good engineering judgment.
Greenhouse gas means one or more compounds regulated under this
part based primarily on their impact on the climate. This generally
includes CO2, CH4, and N2O.
Greenhouse gas Emissions Model (GEM) means the GEM simulation tool
described in 40 CFR 1037.520. Note that an updated version of GEM
applies starting in model year 2021.
Gross vehicle weight rating (GVWR) means the value specified by the
vehicle manufacturer as the maximum design loaded weight of a single
vehicle, consistent with good engineering judgment.
Heavy-duty engine means any engine which the engine manufacturer
could reasonably expect to be used for motive power in a heavy-duty
vehicle. For purposes of this definition in this part, the term
``engine'' includes internal combustion engines and other devices that
convert chemical fuel into motive power. For example, a gas turbine
used in a heavy-duty vehicle is a heavy-duty engine.
Heavy-duty vehicle means any motor vehicle above 8,500 pounds GVWR.
An incomplete vehicle is also a heavy-duty vehicle if it has a curb
weight above 6,000 pounds or a basic vehicle frontal area greater than
45 square feet. Curb weight and basic vehicle frontal area have the
meaning given in 40 CFR 86.1803-01.
Hybrid means an engine or powertrain that includes energy storage
features other than a conventional battery system or conventional
flywheel. Supplemental electrical batteries and hydraulic accumulators
are examples of hybrid energy storage systems. Note that certain
provisions in this part treat hybrid engines and hybrid powertrains
intended for vehicles that include regenerative braking different than
those intended for vehicles that do not include regenerative braking.
Hybrid engine means a hybrid system with features for storing and
recovering energy that are integral to the engine or are otherwise
upstream of the vehicle's transmission other than a conventional
battery system or conventional flywheel. Supplemental electrical
batteries and hydraulic accumulators are examples of hybrid energy
storage systems. Examples of hybrids that could be considered hybrid
engines are P0, P1, and P2 hybrids where hybrid features are connected
to the front end of the engine, at the crankshaft, or connected between
the clutch and the transmission where the clutch upstream of the hybrid
feature is in addition to the transmission clutch(s), respectively.
Note other examples of systems that qualify as hybrid engines are
systems that recover kinetic energy and use it to power an electric
heater in the aftertreatment.
Hybrid powertrain means a powertrain that includes energy storage
features other than a conventional battery system or conventional
flywheel. Supplemental electrical batteries and hydraulic accumulators
are examples of hybrid energy storage systems. Note other examples of
systems that qualify as hybrid powertrains are systems that recover
kinetic energy and use it to power an electric heater in the
aftertreatment.
Hydrocarbon (HC) has the meaning given in 40 CFR 1065.1001.
Identification number means a unique specification (for example, a
model number/serial number combination) that allows someone to
distinguish a particular engine from other similar engines.
Incomplete vehicle means a vehicle meeting the definition of
incomplete vehicle in 40 CFR 1037.801 when it is first sold (or
otherwise delivered to another entity) as a vehicle.
[[Page 4551]]
Innovative technology means technology certified under Sec.
1036.610 (also described as ``off-cycle technology'').
Liquefied petroleum gas (LPG) means a liquid hydrocarbon fuel that
is stored under pressure and is composed primarily of nonmethane
compounds that are gases at atmospheric conditions. Note that, although
this commercial term includes the word ``petroleum'', LPG is not
considered to be a petroleum fuel under the definitions of this
section.
Low-hour means relating to an engine that has stabilized emissions
and represents the undeteriorated emission level. This would generally
involve less than 300 hours of operation for engines with
NOX aftertreatment and 125 hours of operation for other
engines.
Manufacture means the physical and engineering process of
designing, constructing, and/or assembling a heavy-duty engine or a
heavy-duty vehicle.
Manufacturer has the meaning given in 40 CFR 1068.30.
Medium-duty passenger vehicle has the meaning given in 40 CFR
86.1803.
Mild hybrid means a hybrid engine or powertrain with regenerative
braking capability where the system recovers less than 20 percent of
the total braking energy over the transient cycle defined in appendix A
of 40 CFR part 1037.
Model year means the manufacturer's annual new model production
period, except as restricted under this definition. It must include
January 1 of the calendar year for which the model year is named, may
not begin before January 2 of the previous calendar year, and it must
end by December 31 of the named calendar year. Manufacturers may not
adjust model years to circumvent or delay compliance with emission
standards or to avoid the obligation to certify annually.
Motorcoach means a heavy-duty vehicle designed for carrying 30 or
more passengers over long distances. Such vehicles are characterized by
row seating, rest rooms, and large luggage compartments, and facilities
for stowing carry-on luggage.
Motor vehicle has the meaning given in 40 CFR 85.1703.
Natural gas means a fuel whose primary constituent is methane.
New motor vehicle engine has the meaning given in the Act. This
generally means a motor vehicle engine meeting any of the following:
(1) A motor vehicle engine for which the ultimate purchaser has
never received the equitable or legal title is a new motor vehicle
engine. This kind of engine might commonly be thought of as ``brand
new'' although a new motor vehicle engine may include previously used
parts. Under this definition, the engine is new from the time it is
produced until the ultimate purchaser receives the title or places it
into service, whichever comes first.
(2) An imported motor vehicle engine is a new motor vehicle engine
if it was originally built on or after January 1, 1970.
(3) Any motor vehicle engine installed in a new motor vehicle.
Noncompliant engine means an engine that was originally covered by
a certificate of conformity, but is not in the certified configuration
or otherwise does not comply with the conditions of the certificate.
Nonconforming engine means an engine not covered by a certificate
of conformity that would otherwise be subject to emission standards.
Nonmethane hydrocarbon (NMHC) means the sum of all hydrocarbon
species except methane, as measured according to 40 CFR part 1065.
Nonmethane hydrocarbon equivalent (NMHCE) has the meaning given in
40 CFR 1065.1001.
Nonmethane nonethane hydrocarbon equivalent (NMNEHC) has the
meaning given in 40 CFR 1065.1001.
Off-cycle technology means technology certified under Sec.
1036.610 (also described as ``innovative technology'').
Official emission result means the measured emission rate for an
emission-data engine on a given duty cycle before the application of
any deterioration factor, but after the applicability of any required
regeneration or other adjustment factors.
Owners manual means a document or collection of documents prepared
by the engine or vehicle manufacturer for the owner or operator to
describe appropriate engine maintenance, applicable warranties, and any
other information related to operating or keeping the engine. The
owners manual is typically provided to the ultimate purchaser at the
time of sale. The owners manual may be in paper or electronic format.
Oxides of nitrogen has the meaning given in 40 CFR 1065.1001.
Percent has the meaning given in 40 CFR 1065.1001. Note that this
means percentages identified in this part are assumed to be infinitely
precise without regard to the number of significant figures. For
example, one percent of 1,493 is 14.93.
Placed into service means put into initial use for its intended
purpose, excluding incidental use by the manufacturer or a dealer.
Preliminary approval means approval granted by an authorized EPA
representative prior to submission of an application for certification,
consistent with the provisions of Sec. 1036.210.
Primary intended service class has the meaning given in Sec.
1036.140.
Rechargeable Energy Storage System (RESS) has the meaning given in
40 CFR 1065.1001.
Relating to as used in this section means relating to something in
a specific, direct manner. This expression is used in this section only
to define terms as adjectives and not to broaden the meaning of the
terms.
Revoke has the meaning given in 40 CFR 1068.30.
Round has the meaning given in 40 CFR 1065.1001.
Sample means the collection of engines selected from the population
of an engine family for emission testing. This may include testing for
certification, production-line testing, or in-use testing.
Scheduled maintenance means adjusting, removing, disassembling,
cleaning, or replacing components or systems periodically to keep a
part or system from failing, malfunctioning, or wearing prematurely.
Small manufacturer means a manufacturer meeting the criteria
specified in 13 CFR 121.201. The employee and revenue limits apply to
the total number of employees and total revenue together for affiliated
companies. Note that manufacturers with low production volumes may or
may not be ``small manufacturers''.
Spark-ignition means relating to a gasoline-fueled engine or any
other type of engine with a spark plug (or other sparking device) and
with operating characteristics significantly similar to the theoretical
Otto combustion cycle. Spark-ignition engines usually use a throttle to
regulate intake air flow to control power during normal operation.
Steady-state has the meaning given in 40 CFR 1065.1001. This
includes fuel mapping and idle testing where engine speed and load are
held at a finite set of nominally constant values.
Suspend has the meaning given in 40 CFR 1068.30.
Test engine means an engine in a sample.
Tractor means a vehicle meeting the definition of ``tractor'' in 40
CFR 1037.801, but not classified as a ``vocational tractor'' under 40
CFR 1037.630, or relating to such a vehicle.
Tractor engine means an engine certified for use in tractors. Where
an engine family is certified for use in both tractors and vocational
vehicles, ``tractor engine'' means an engine that the engine
[[Page 4552]]
manufacturer reasonably believes will be (or has been) installed in a
tractor. Note that the provisions of this part may require a
manufacturer to document how it determines that an engine is a tractor
engine.
Ultimate purchaser means, with respect to any new engine or
vehicle, the first person who in good faith purchases such new engine
or vehicle for purposes other than resale.
United States has the meaning given in 40 CFR 1068.30.
Upcoming model year means for an engine family the model year after
the one currently in production.
U.S.-directed production volume means the number of engines,
subject to the requirements of this part, produced by a manufacturer
for which the manufacturer has a reasonable assurance that sale was or
will be made to ultimate purchasers in the United States. This does not
include engines certified to state emission standards that are
different than the emission standards in this part.
Vehicle has the meaning given in 40 CFR 1037.801.
Vocational engine means an engine certified for use in vocational
vehicles. Where an engine family is certified for use in both tractors
and vocational vehicles, ``vocational engine'' means an engine that the
engine manufacturer reasonably believes will be (or has been) installed
in a vocational vehicle. Note that the provisions of this part may
require a manufacturer to document how it determines that an engine is
a vocational engine.
Vocational vehicle means a vehicle meeting the definition of
``vocational'' vehicle in 40 CFR 1037.801.
Void has the meaning given in 40 CFR 1068.30.
We (us, our) means the Administrator of the Environmental
Protection Agency and any authorized representatives.
Sec. 1036.805 Symbols, abbreviations, and acronyms.
The procedures in this part generally follow either the
International System of Units (SI) or the United States customary
units, as detailed in NIST Special Publication 811 (incorporated by
reference in Sec. 1036.810). See 40 CFR 1065.20 for specific
provisions related to these conventions. This section summarizes the
way we use symbols, units of measure, and other abbreviations.
(a) Symbols for chemical species. This part uses the following
symbols for chemical species and exhaust constituents:
Table 1 to Paragraph (a) of Sec. 1036.805--Symbols for Chemical
Species and Exhaust Constituents
------------------------------------------------------------------------
Symbol Species
------------------------------------------------------------------------
C...................................... carbon.
CH4.................................... methane.
CH4N2O................................. urea.
CO..................................... carbon monoxide.
CO2.................................... carbon dioxide.
H2O.................................... water.
HC..................................... hydrocarbon.
NMHC................................... nonmethane hydrocarbon.
NMHCE.................................. nonmethane hydrocarbon
equivalent.
NMNEHC................................. nonmethane nonethane
hydrocarbon.
NO..................................... nitric oxide.
NO2.................................... nitrogen dioxide.
NOX.................................... oxides of nitrogen.
N2O.................................... nitrous oxide.
PM..................................... particulate matter.
------------------------------------------------------------------------
(b) Symbols for quantities. This part uses the following symbols
and units of measure for various quantities:
Table 2 to Paragraph (b) of Sec. 1036.805--Symbols for Quantities
----------------------------------------------------------------------------------------------------------------
Unit in terms of SI base
Symbol Quantity Unit Unit symbol units
----------------------------------------------------------------------------------------------------------------
[alpha]........... atomic hydrogen- mole per mole.... mol/mol................... 1
to-carbon ratio.
[Agr]............. Area............. square meter..... m\2\...................... m\2\
[beta]............ atomic oxygen-to- mole per mole.... mol/mol................... 1
carbon ratio.
Cd[Agr]........... drag area........ meter squared.... m\2\...................... m\2\
Crr............... coefficient of newton per N/kN...................... 10-\3\
rolling kilonewton.
resistance.
D................. distance......... miles or meters.. mi or m................... m
e................. efficiency.......
[isin]............ Difference or
error quantity.
E................. mass weighted grams/ton-mile... g/ton-mi.................. g/kg-km
emission result.
Eff............... efficiency.......
Em................ mass-specific net megajoules/ MJ/kg..................... m\2\[middot]s-\2\
energy content. kilogram.
fn................ angular speed revolutions per r/min..................... [pi][middot]30[middot]s-
(shaft). minute. \1\
g................. gravitational meters per second m/s\2\.................... m[middot]s-\2\
acceleration. squared.
i................. indexing variable
ka................ drive axle ratio. ................. .......................... 1
ktopgear.......... highest available
transmission
gear.
m................. Mass............. pound mass or lbm or kg................. kg
kilogram.
M................. molar mass....... gram per mole.... g/mol..................... 10-
\3\[middot]kg[middot]mol-
\1\
M................. total number in a
series.
[[Page 4553]]
M................. vehicle mass..... kilogram......... kg........................ kg
Mrotating......... inertial mass of kilogram......... kg........................ kg
rotating
components.
N................. total number in a
series.
Q................. total number in a
series.
P................. Power............ kilowatt......... kW........................ 10\3\[middot]m\2\[middot]k
g[middot]s-\3\
[rho]............. mass density..... kilogram per kg/m\3\................... m-\3\[middot]kg
cubic meter.
r................. tire radius...... meter............ m......................... m
SEE............... standard error of
the estimate.
[sigma]........... standard
deviation.
T................. torque (moment of newton meter..... N[middot]m................ m\2\[middot]kg[middot]s-
force). \2\
t................. Time............. second........... s......................... s
[Delta]t.......... time interval, second........... s......................... s
period, 1/
frequency.
UF................ utility factor...
v................. Speed............ miles per hour or mi/hr or m/s.............. m[middot]s-\1\
meters per
second.
W................. Work............. kilowatt-hour.... kW[middot]hr.............. 3.6[middot]m\2\[middot]kg[
middot]s-\1\
wC................ carbon mass gram/gram........ g/g....................... 1
fraction.
wCH4N2O........... urea mass gram/gram........ g/g....................... 1
fraction.
x................. amount of mole per mole.... mol/mol................... 1
substance mole
fraction.
xb................ brake energy
fraction.
xbl............... brake energy
limit.
----------------------------------------------------------------------------------------------------------------
(c) Superscripts. This part uses the following superscripts for
modifying quantity symbols:
Table 3 to Paragraph (c) of Sec. 1036.805--Superscripts
------------------------------------------------------------------------
Superscript Meaning
------------------------------------------------------------------------
overbar (such as y).................... arithmetic mean.
overdot (such as y).................... quantity per unit time.
------------------------------------------------------------------------
(d) Subscripts. This part uses the following subscripts for
modifying quantity symbols:
Table 4 to Paragraph (d) of Sec. 1036.805--Subscripts
------------------------------------------------------------------------
Subscript Meaning
------------------------------------------------------------------------
65..................................... 65 miles per hour.
A...................................... A speed.
a...................................... absolute (e.g., absolute
difference or error).
acc.................................... accessory.
app.................................... approved.
axle................................... axle.
B...................................... B speed.
C...................................... C speed.
C...................................... carbon mass.
Ccombdry............................... carbon from fuel per mole of
dry exhaust.
CD..................................... charge-depleting.
CO2DEF................................. CO2 resulting from diesel
exhaust fluid decomposition.
comb................................... combustion.
comp................................... composite.
cor.................................... corrected.
CS..................................... charge-sustaining.
cycle.................................. cycle.
D...................................... distance.
D...................................... D speed.
DEF.................................... diesel exhaust fluid.
engine................................. engine.
exh.................................... raw exhaust.
front.................................. frontal.
fuel................................... fuel.
H2Oexhaustdry.......................... H2O in exhaust per mole of
exhaust.
hi..................................... high.
i...................................... an individual of a series.
[[Page 4554]]
idle................................... idle.
int.................................... test interval.
j...................................... an individual of a series.
k...................................... an individual of a series.
m...................................... mass.
max.................................... maximum.
mapped................................. mapped.
meas................................... measured quantity.
MY..................................... model year.
neg.................................... negative.
pos.................................... positive.
R...................................... range.
r...................................... relative (e.g., relative
difference or error).
rate................................... rate (divided by time).
rated.................................. rated.
record................................. record.
ref.................................... reference quantity.
speed.................................. speed.
stall.................................. stall.
test................................... test.
tire................................... tire.
transient.............................. transient.
[mu]................................... vector.
UF..................................... utility factor.
vehicle................................ vehicle.
------------------------------------------------------------------------
(e) Other acronyms and abbreviations. This part uses the following
additional abbreviations and acronyms:
Table 5 to Paragraph (e) of Sec. 1036.805--Other Acronyms and
Abbreviations
------------------------------------------------------------------------
Acronym Meaning
------------------------------------------------------------------------
ABT.................................... averaging, banking, and
trading.
AECD................................... auxiliary emission control
device.
ASTM................................... American Society for Testing
and Materials.
BTU.................................... British thermal units.
CD..................................... charge-depleting.
CFR.................................... Code of Federal Regulations.
CI..................................... compression-ignition.
COV.................................... coefficient of variation.
CS..................................... charge-sustaining.
DEF.................................... diesel exhaust fluid.
DF..................................... deterioration factor.
DOT.................................... Department of Transportation.
E85.................................... gasoline blend including
nominally 85 percent denatured
ethanol.
ECM.................................... Electronic Control Module.
EGR.................................... exhaust gas recirculation.
EPA.................................... Environmental Protection
Agency.
FCL.................................... Family Certification Level.
FEL.................................... family emission limit.
FTP.................................... Federal Test Procedure.
GEM.................................... Greenhouse gas Emissions Model.
g/hp[middot]hr......................... grams per brake horsepower-
hour.
GPS.................................... global positioning system.
GVWR................................... gross vehicle weight rating.
Heavy HDE.............................. heavy heavy-duty engine (see
Sec. 1036.140).
Heavy HDV.............................. heavy heavy-duty vehicle (see
40 CFR 1037.140).
Light HDE.............................. light heavy-duty engine (see
Sec. 1036.140).
Light HDV.............................. light heavy-duty vehicle (see
40 CFR 1037.140).
LLC.................................... Low Load Cycle.
LPG.................................... liquefied petroleum gas.
Medium HDE............................. medium heavy-duty engine (see
Sec. 1036.140).
Medium HDV............................. medium heavy-duty vehicle (see
40 CFR 1037.140).
NARA................................... National Archives and Records
Administration.
NHTSA.................................. National Highway Traffic Safety
Administration.
NTE.................................... not-to-exceed.
PEMS................................... portable emission measurement
system.
RESS................................... rechargeable energy storage
system.
[[Page 4555]]
SCR.................................... selective catalytic reduction.
SEE.................................... standard error of the estimate.
SET.................................... Supplemental Emission Test.
Spark-ignition HDE..................... spark-ignition heavy-duty
engine (see Sec. 1036.140).
SI..................................... spark-ignition.
UL..................................... useful life.
U.S.................................... United States.
U.S.C.................................. United States Code.
------------------------------------------------------------------------
(f) Constants. This part uses the following constants:
Table 6 to Paragraph (f) of Sec. 1036.805--Constants
------------------------------------------------------------------------
Symbol Quantity Value
------------------------------------------------------------------------
g........................... gravitational 9.80665 m[middot]s-
constant. \2\.
R........................... molar gas constant.. 8.314472 J/
(mol[middot]K)
(m\2\[middot]kg[mid
dot]s-
\2\[middot]mol-
\1\[middot]K-\1\).
------------------------------------------------------------------------
(g) Prefixes. This part uses the following prefixes to define a
quantity:
Table 7 to Paragraph (g) of Sec. 1036.805--Prefixes
------------------------------------------------------------------------
Symbol Quantity Value
------------------------------------------------------------------------
[mu]........................... micro.................. 10-\6\
m.............................. milli.................. 10-\3\
c.............................. centi.................. 10-\2\
k.............................. kilo................... 10\3\
M.............................. mega................... 10\6\
------------------------------------------------------------------------
Sec. 1036.810 Incorporation by reference.
Certain material is incorporated by reference into this part with
the approval of the Director of the Federal Register under 5 U.S.C.
552(a) and 1 CFR part 51. To enforce any edition other than that
specified in this section, EPA must publish a document in the Federal
Register and the material must be available to the public. All approved
incorporation by reference (IBR) material is available for inspection
at EPA and at the National Archives and Records Administration (NARA).
Contact EPA at: U.S. EPA, Air and Radiation Docket Center, WJC West
Building, Room 3334, 1301 Constitution Ave. NW, Washington, DC 20004;
www.epa.gov/dockets; (202) 202-1744. For information on inspecting this
material at NARA, visit www.archives.gov/federal-register/cfr/ibr-locations.html or email [email protected]. The material may be
obtained from the following sources:
(a) ASTM International, 100 Barr Harbor Drive, P.O. Box C700, West
Conshohocken, PA 19428-2959; (877) 909-2786; www.astm.org.
(1) ASTM D975-22, Standard Specification for Diesel Fuel, approved
October 1, 2022 (``ASTM D975''); IBR approved for Sec. 1036.415(c).
(2) ASTM D3588-98 (Reapproved 2017)e1, Standard Practice for
Calculating Heat Value, Compressibility Factor, and Relative Density of
Gaseous Fuels, approved April 1, 2017 (``ASTM D3588''); IBR approved
for Sec. 1036.550(b).
(3) ASTM D4809-18, Standard Test Method for Heat of Combustion of
Liquid Hydrocarbon Fuels by Bomb Calorimeter (Precision Method),
approved July 1, 2018 (``ASTM D4809''); IBR approved for Sec.
1036.550(b).
(4) ASTM D4814-21c, Standard Specification for Automotive Spark-
Ignition Engine Fuel, approved December 15, 2021 (``ASTM D4814''); IBR
approved for Sec. 1036.415(c).
(5) ASTM D7467-20a, Standard Specification for Diesel Fuel Oil,
Biodiesel Blend (B6 to B20), approved June 1, 2020 (``ASTM D7467'');
IBR approved for Sec. 1036.415(c).
(b) National Institute of Standards and Technology (NIST), 100
Bureau Drive, Stop 1070, Gaithersburg, MD 20899-1070; (301) 975-6478;
www.nist.gov.
(1) NIST Special Publication 811, 2008 Edition, Guide for the Use
of the International System of Units (SI), Physics Laboratory, March
2008; IBR approved for Sec. 1036.805.
(2) [Reserved]
(c) SAE International, 400 Commonwealth Dr., Warrendale, PA 15096-
0001; (877) 606-7323 (U.S. and Canada) or (724) 776-4970 (outside the
U.S. and Canada); www.sae.org:
(1) SAE J1979-2 APR2021, E/E Diagnostic Test Modes: OBDonUDS,
Issued April 2021, (``SAE J1979-2''); IBR approved for Sec.
1036.150(v).
(2) [Reserved]
(d) State of California, Office of Administrative Law, 300 Capitol
Mall, Suite 1250, Sacramento, CA 95814-4339; 916-323-6815;
[email protected]; www.oal.ca.gov/publications/ccr.
(1) 2019 13 CCR 1968.2, Title 13. Motor Vehicles, Division 3. Air
Resources Board, Chapter 1. Motor Vehicle Pollution Control Devices,
Article 2. Approval of Motor Vehicle Pollution Control Devices (New
Vehicles), Sec. 1968.2. Malfunction and Diagnostic System
Requirements--2004 and Subsequent Model-Year Passenger Cars, Light-Duty
Trucks, and Medium-
[[Page 4556]]
Duty Vehicles and Engines, operative October 3, 2019 ``13 CCR 1968.2'';
into Sec. Sec. 1036.110(b); 1036.111(a).
(2) 2019 13 CCR 1968.5, Title 13. Motor Vehicles, Division 3. Air
Resources Board, Chapter 1. Motor Vehicle Pollution Control Devices,
Article 2. Approval of Motor Vehicle Pollution Control Devices (New
Vehicles), Sec. 1968.5. Enforcement of Malfunction and Diagnostic
System Requirements for 2004 and Subsequent Model-Year Passenger Cars,
Light-Duty Trucks, and Medium-Duty Vehicles and Engines, operative July
25, 2016 ``13 CCR 1968.5''; into Sec. 1036.110(b).
(3) 2019 13 CCR 1971.1, Title 13. Motor Vehicles, Division 3. Air
Resources Board, Chapter 1. Motor Vehicle Pollution Control Devices,
Article 2. Approval of Motor Vehicle Pollution Control Devices (New
Vehicles), Sec. 1971.1. On-Board Diagnostic System Requirements--2010
and Subsequent Model-Year Heavy-Duty Engines, operative October 3, 2019
``13 CCR 1971.1''; into Sec. Sec. 1036.110(b); 1036.111(a);
1036.150(v).
(4) 13 CA ADC 1971.5: 2019 CA REG TEXT 504962 (NS), 13 CA ADC
1971.5. Enforcement of Malfunction and Diagnostic System Requirements
for 2010 and Subsequent Model-Year Heavy-Duty Engines, operative
October 3, 2019 ``13 CCR 1971.5''; into Sec. 1036.110(b).
Sec. 1036.815 Confidential information.
(a) The provisions of 40 CFR 1068.10 and 1068.11 apply for
information you submit under this part.
(b) Emission data or information that is publicly available cannot
be treated as confidential business information as described in 40 CFR
1068.11. Data that vehicle manufacturers need for demonstrating
compliance with greenhouse gas emission standards, including fuel-
consumption data as described in Sec. 1036.535 and 40 CFR 1037.550,
also qualify as emission data for purposes of confidentiality
determinations.
Sec. 1036.820 Requesting a hearing.
(a) You may request a hearing under certain circumstances, as
described elsewhere in this part. To do this, you must file a written
request, including a description of your objection and any supporting
data, within 30 days after we make a decision.
(b) For a hearing you request under the provisions of this part, we
will approve your request if we find that your request raises a
substantial factual issue.
(c) If we agree to hold a hearing, we will use the procedures
specified in 40 CFR part 1068, subpart G.
Sec. 1036.825 Reporting and recordkeeping requirements.
(a) This part includes various requirements to submit and record
data or other information. Unless we specify otherwise, store required
records in any format and on any media and keep them readily available
for eight years after you send an associated application for
certification, or eight years after you generate the data if they do
not support an application for certification. We may review these
records at any time. You must promptly give us organized, written
records in English if we ask for them. We may require you to submit
written records in an electronic format.
(b) The regulations in Sec. 1036.255 and 40 CFR 1068.25 and
1068.101 describe your obligation to report truthful and complete
information. This includes information not related to certification.
Failing to properly report information and keep the records we specify
violates 40 CFR 1068.101(a)(2), which may involve civil or criminal
penalties.
(c) Send all reports and requests for approval to the Designated
Compliance Officer (see Sec. 1036.801).
(d) Any written information we require you to send to or receive
from another company is deemed to be a required record under this
section. Such records are also deemed to be submissions to EPA. Keep
these records for eight years unless the regulations specify a
different period. We may require you to send us these records whether
or not you are a certificate holder.
(e) Under the Paperwork Reduction Act (44 U.S.C. 3501 et seq.), the
Office of Management and Budget approves the reporting and
recordkeeping specified in the applicable regulations. The following
items illustrate the kind of reporting and recordkeeping we require for
engines and vehicles regulated under this part:
(1) We specify the following requirements related to engine
certification in this part:
(i) In Sec. 1036.135 we require engine manufacturers to keep
certain records related to duplicate labels sent to vehicle
manufacturers.
(ii) In Sec. 1036.150 we include various reporting and
recordkeeping requirements related to interim provisions.
(iii) In subpart C of this part we identify a wide range of
information required to certify engines.
(iv) In Sec. Sec. 1036.430 and 1036.435 we identify reporting and
recordkeeping requirements related to field testing in-use engines.
(v) In subpart G of this part we identify several reporting and
recordkeeping items for making demonstrations and getting approval
related to various special compliance provisions.
(vi) In Sec. Sec. 1036.725, 1036.730, and 1036.735 we specify
certain records related to averaging, banking, and trading.
(2) We specify the following requirements related to testing in 40
CFR part 1065:
(i) In 40 CFR 1065.2 we give an overview of principles for
reporting information.
(ii) In 40 CFR 1065.10 and 1065.12 we specify information needs for
establishing various changes to published procedures.
(iii) In 40 CFR 1065.25 we establish basic guidelines for storing
information.
(iv) In 40 CFR 1065.695 we identify the specific information and
data items to record when measuring emissions.
(3) We specify the following requirements related to the general
compliance provisions in 40 CFR part 1068:
(i) In 40 CFR 1068.5 we establish a process for evaluating good
engineering judgment related to testing and certification.
(ii) In 40 CFR 1068.25 we describe general provisions related to
sending and keeping information
(iii) In 40 CFR 1068.27 we require manufacturers to make engines
available for our testing or inspection if we make such a request.
(iv) In 40 CFR 1068.105 we require vehicle manufacturers to keep
certain records related to duplicate labels from engine manufacturers.
(v) In 40 CFR 1068.120 we specify recordkeeping related to
rebuilding engines.
(vi) In 40 CFR part 1068, subpart C, we identify several reporting
and recordkeeping items for making demonstrations and getting approval
related to various exemptions.
(vii) In 40 CFR part 1068, subpart D, we identify several reporting
and recordkeeping items for making demonstrations and getting approval
related to importing engines.
(viii) In 40 CFR 1068.450 and 1068.455 we specify certain records
related to testing production-line engines in a selective enforcement
audit.
(ix) In 40 CFR 1068.501 we specify certain records related to
investigating and reporting emission-related defects.
(x) In 40 CFR 1068.525 and 1068.530 we specify certain records
related to recalling nonconforming engines.
[[Page 4557]]
(xi) In 40 CFR part 1068, subpart G, we specify certain records for
requesting a hearing.
Appendix A of Part 1036--Summary of Previous Emission Standards
The following standards, which EPA originally adopted under 40
CFR part 85 or part 86, apply to compression-ignition engines
produced before model year 2007 and to spark-ignition engines
produced before model year 2008:
(a) Smoke. Smoke standards applied for compression-ignition
engines based on opacity measurement using the test procedures in 40
CFR part 86, subpart I, as follows:
(1) Engines were subject to the following smoke standards for
model years 1970 through 1973:
(i) 40 percent during the engine acceleration mode.
(ii) 20 percent during the engine lugging mode.
(2) The smoke standards in 40 CFR 86.007-11 started to apply in
model year 1974.
(b) Idle CO. A standard of 0.5 percent of exhaust gas flow at
curb idle applied through model year 2016 to the following engines:
(1) Spark-ignition engines with aftertreatment starting in model
year 1987. This standard applied only for gasoline-fueled engines
through model year 1997. Starting in model year 1998, the same
standard applied for engines fueled by methanol, LPG, and natural
gas. The idle CO standard no longer applied for engines certified to
meet onboard diagnostic requirements starting in model year 2005.
(2) Methanol-fueled compression-ignition engines starting in
model year 1990. This standard also applied for natural gas and LPG
engines starting in model year 1997. The idle CO standard no longer
applied for engines certified to meet onboard diagnostic
requirements starting in model year 2007.
(c) Crankcase emissions. The requirement to design engines to
prevent crankcase emissions applied starting with the following
engines:
(1) Spark-ignition engines starting in model year 1968. This
standard applied only for gasoline-fueled engines through model year
1989, and applied for spark-ignition engines using other fuels
starting in model year 1990.
(2) Naturally aspirated diesel-fueled engines starting in model
year 1985.
(3) Methanol-fueled compression-ignition engines starting in
model year 1990.
(4) Naturally aspirated gaseous-fueled engines starting in model
year 1997, and all other gaseous-fueled engines starting in 1998.
(d) Early steady-state standards. The following criteria
standards applied to heavy-duty engines based on steady-state
measurement procedures:
Table 1 of Appendix A--Early Steady-State Emission Standards for Heavy-Duty Engines
----------------------------------------------------------------------------------------------------------------
Pollutant
Model year Fuel -----------------------------------------------------------
HC NOX + HC CO
----------------------------------------------------------------------------------------------------------------
1970-1973....................... gasoline.......... 275 ppm........... .................. 1.5 volume
percent.
1974-1978....................... gasoline and .................. 16 g/hp[middot]hr. 40 g/hp[middot]hr.
diesel.
1979-1984 \a\................... gasoline and .................. 5 g/hp[middot]hr 25 g/hp[middot]hr.
diesel. for diesel; 5.0 g/
hp[middot]hr for
gasoline.
----------------------------------------------------------------------------------------------------------------
\a\ An optional NOX + HC standard of 10 g/hp[middot]hr applied in 1979 through 1984 in conjunction with a
separate HC standard of 1.5 g/hp[middot]hr.
(e) Transient emission standards for spark-ignition engines. The
following criteria standards applied for spark-ignition engines
based on transient measurement using the test procedures in 40 CFR
part 86, subpart N. Starting in model year 1991, manufacturers could
generate or use emission credits for NOX and
NOX + NMHC standards. Table 2 to this appendix follows:
Table 2 of Appendix A--Transient Emission Standards for Spark-Ignition Engines a b
----------------------------------------------------------------------------------------------------------------
Pollutant (g/hp[middot]hr)
Model year ---------------------------------------------------------------
HC CO NOX NOX + NMHC
----------------------------------------------------------------------------------------------------------------
1985-1987....................................... 1.1 14.4 10.6 ..............
1988-1990....................................... 1.1 14.4 6.0 ..............
1991-1997....................................... 1.1 14.4 5.0 ..............
1998-2004 \c\................................... 1.1 14.4 4.0 ..............
2005-2007....................................... .............. 14.4 .............. \d\ 1.0
----------------------------------------------------------------------------------------------------------------
\a\ Standards applied only for gasoline-fueled engines through model year 1989. Standards started to apply for
methanol in model year 1990, and for LPG and natural gas in model year 1998.
\b\ Engines intended for installation only in heavy-duty vehicles above 14,000 pounds GVWR were subject to an HC
standard of 1.9 g/hp[middot]hr for model years 1987 through 2004, and a CO standard of 37.1 g/hp[middot]hr for
model years 1987 through 2007. In addition, for model years 1987 through 2007, up to 5 percent of a
manufacturer's sales of engines intended for installation in heavy-duty vehicles at or below 14,000 pounds
GVWR could be certified to the alternative HC and CO standards.
\c\ For natural gas engines in model years 1998 through 2004, the NOX standard was 5.0 g/hp[middot]hr; the HC
standards were 1.7 g/hp[middot]hr for engines intended for installation only in vehicles above 14,000 pounds
GVWR, and 0.9 g/hp[middot]hr for other engines.
\d\ Manufacturers could delay the 1.0 g/hp[middot]hr NOX + NMHC standard until model year 2008 by meeting an
alternate NOX + NMHC standard of 1.5 g/hp[middot]hr applied for model years 2004 through 2007.
(f) Transient emission standards for compression-ignition
engines. The following criteria standards applied for compression-
ignition engines based on transient measurement using the test
procedures in 40 CFR part 86, subpart N. Starting in model year
1991, manufacturers could generate or use emission credits for
NOX, NOX + NMHC, and PM standards. Table 3 to
this appendix follows:
[[Page 4558]]
Table 3 of Appendix A--Transient Emission Standards for Compression-Ignition Engines a
----------------------------------------------------------------------------------------------------------------
Pollutant (g/hp[middot]hr)
Model year -----------------------------------------------------------------------------
HC CO NOX NOX + NMHC PM
----------------------------------------------------------------------------------------------------------------
1985-1987......................... 1.3 15.5 10.7 .............. .....................
1988-1989......................... 1.3 15.5 10.7 .............. 0.60
1990.............................. 1.3 15.5 6.0 .............. 0.60
1991-1992......................... 1.3 15.5 5.0 .............. 0.25
1993.............................. 1.3 15.5 5.0 .............. 0.25 truck, 0.10 bus.
1994-1995......................... 1.3 15.5 5.0 .............. 0.10 truck, 0.07
urban bus.
1996-1997......................... 1.3 15.5 5.0 .............. 0.10 truck, 0.05
urban bus.\b\
1998-2003......................... 1.3 15.5 4.0 .............. 0.10 truck, 0.05
urban bus.\b\
2004-2006......................... ........... 15.5 ........... \c\ 2.4 0.10 truck, 0.05
urban bus.\b\
----------------------------------------------------------------------------------------------------------------
\a\ Standards applied only for diesel-fueled engines through model year 1989. Standards started to apply for
methanol in model year 1990, and for LPG and natural gas in model year 1997. An alternate HC standard of 1.2 g/
hp[middot]hr applied for natural gas engines for model years 1997 through 2003.
\b\ The in-use PM standard for urban bus engines in model years 1996 through 2006 was 0.07 g/hp[middot]hr.
\c\ An optional NOX + NMHC standard of 2.5 g/hp[middot]hr applied in 2004 through 2006 in conjunction with a
separate NMHC standard of 0.5 g/hp[middot]hr.
Appendix B of Part 1036--Transient Duty Cycles
(a) This appendix specifies transient test intervals and duty
cycles for the engine and powertrain testing described in Sec. Sec.
1036.512 and 1036.514, as follows:
(1) The transient test intervals and duty cycle for testing
engines involves a schedule of normalized engine speed and torque
values.
(2) The transient test intervals and duty cycles for powertrain
testing involves a schedule of vehicle speeds and road grade.
Determine road grade at each point based on the peak rated power of
the powertrain system, Prated, determined in Sec.
1036.520 and road grade coefficients using the following equation:
Road grade = a [middot] P2rated + b [middot]
Prated + c
(3) The operating schedules in this appendix in some cases
eliminate repetitive information by omitting 1 Hz records where
there is no change in values. Perform testing by continuing to
operate at the last specified values until the operating schedule
shows a change in values. The official operating schedule for
testing, cycle validation, and other purposes includes both the
specified and omitted values.
(b) The following transient test interval applies for spark-
ignition engines and powertrains when testing over the duty cycle
specified in Sec. 1036.512:
Table 1 of Appendix B--Transient Test Interval for Spark-Ignition
Engines and Powertrains Under Sec. 1036.512
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(c) The following transient test interval applies for
compression-ignition engines and powertrains when testing over the
duty cycle specified in Sec. 1036.512:
Table 2 of Appendix B--Transient Test Interval for Compression-Ignition
Engines and Powertrains Under Sec. 1036.512
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(d) The following transient duty cycle applies for compression-
ignition engines and powertrains when testing under Sec. 1036.514:
Table 3 of Appendix B--Transient Duty Cycle for Compression-Ignition
Engines and Powertrains Under Sec. 1036.514
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Appendix C of Part 1036--Default Engine Fuel Maps for Sec. 1036.540
GEM contains the default steady-state fuel maps in this appendix
for performing cycle-average engine fuel mapping as described in
Sec. 1036.505(b)(2). Note that manufacturers have the option to
replace these default values in GEM if they generate a steady-state
fuel map as described in Sec. 1036.535(b).
(a) Use the following default fuel map for compression-ignition
engines that will be installed in Tractors and Vocational Heavy HDV:
Table 1 of Appendix C--Default Fuel Map for Compression-Ignition
Engines Installed in Tractors and Vocational Heavy HDV
[[Page 4633]]
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(b) Use the following default fuel map for compression-ignition
engines that will be installed in Vocational Light HDV and
Vocational Medium HDV:
Table 2 of Appendix C--Default Fuel Map for Compression-Ignition
Engines Installed in Vocational Light HDV and Vocational Medium HDV
[[Page 4634]]
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(c) Use the following default fuel map for all spark-ignition
engines:
Table 3 of Appendix C--Default Fuel Map for Spark-Ignition Engines
[[Page 4635]]
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PART 1037--CONTROL OF EMISSIONS FROM NEW HEAVY-DUTY MOTOR VEHICLES
0
93. The authority citation for part 1037 continues to read as follows:
Authority: 42 U.S.C. 7401--7671q.
Subpart A [Amended]
0
94. Amend Sec. 1037.1 by revising paragraph (a) to read as follows:
Sec. 1037.1 Applicability.
(a) The regulations in this part 1037 apply for all new heavy-duty
vehicles, except as provided in Sec. Sec. 1037.5 and 1037.104. This
includes electric vehicles, fuel cell vehicles, and vehicles fueled by
conventional and alternative fuels. This also includes certain trailers
as described in Sec. Sec. 1037.5, 1037.150, and 1037.801.
* * * * *
0
95. Amend Sec. 1037.5 by revising paragraph (e) to read as follows:
Sec. 1037.5 Excluded vehicles.
* * * * *
(e) Vehicles subject to the heavy-duty emission standards of 40 CFR
part 86. See 40 CFR 86.1816 and 86.1819 for emission standards that
apply for these vehicles. This exclusion generally applies for complete
heavy-duty vehicles at or below 14,000 pounds GVWR.
* * * * *
0
96. Amend Sec. 1037.10 by revising paragraph (c) to read as follows:
Sec. 1037.10 How is this part organized?
* * * * *
(c) Subpart C of this part describes how to apply for a certificate
of conformity.
* * * * *
0
97. Revise Sec. 1037.101 to read as follows:
[[Page 4636]]
Sec. 1037.101 Overview of emission standards.
This part specifies emission standards for certain vehicles and for
certain pollutants. This part contains standards and other regulations
applicable to the emission of the air pollutant defined as the
aggregate group of six greenhouse gases: carbon dioxide, nitrous oxide,
methane, hydrofluorocarbons, perfluorocarbons, and sulfur hexafluoride.
(a) You must show that vehicles meet the following emission
standards:
(1) Exhaust emissions of criteria pollutants. Criteria pollutant
standards for NOX, HC, PM, and CO apply as described in
Sec. 1037.102. These pollutants are sometimes described collectively
as ``criteria pollutants'' because they are either criteria pollutants
under the Clean Air Act or precursors to the criteria pollutants ozone
and PM.
(2) Exhaust emissions of greenhouse gases. These pollutants are
described collectively in this part as ``greenhouse gas pollutants''
because they are regulated primarily based on their impact on the
climate. Emission standards apply as follows for greenhouse gas (GHG)
emissions:
(i) CO2, CH4, and N2O emission
standards apply as described in Sec. Sec. 1037.105 through 1037.107.
(ii) Hydrofluorocarbon standards apply as described in Sec.
1037.115(e). These pollutants are also ``greenhouse gas pollutants''
but are treated separately from exhaust greenhouse gas pollutants
listed in paragraph (b)(2)(i) of this section.
(3) Fuel evaporative and refueling emissions. Requirements related
to fuel evaporative and refueling emissions are described in Sec.
1037.103.
(b) The regulated heavy-duty vehicles are addressed in different
groups as follows:
(1) For criteria pollutants, vocational vehicles and tractors are
regulated based on gross vehicle weight rating (GVWR), whether they are
considered ``spark-ignition'' or ``compression-ignition,'' and whether
they are first sold as complete or incomplete vehicles.
(2) For greenhouse gas pollutants, vehicles are regulated in the
following groups:
(i) Tractors above 26,000 pounds GVWR.
(ii) Trailers.
(iii) Vocational vehicles.
(3) The greenhouse gas emission standards apply differently
depending on the vehicle service class as described in Sec. 1037.140.
In addition, standards apply differently for vehicles with spark-
ignition and compression-ignition engines. References in this part 1037
to ``spark-ignition'' or ``compression-ignition'' generally relate to
the application of standards under 40 CFR 1036.140. For example, a
vehicle with an engine certified to spark-ignition standards under 40
CFR part 1036 is generally subject to requirements under this part 1037
that apply for spark-ignition vehicles. However, note that emission
standards for Heavy HDE are considered to be compression-ignition
standards for purposes of applying vehicle emission standards under
this part. Also, for spark-ignition engines voluntarily certified as
compression-ignition engines under 40 CFR part 1036, you must choose at
certification whether your vehicles are subject to spark-ignition
standards or compression-ignition standards.
(4) For evaporative and refueling emissions, vehicles are regulated
based on the type of fuel they use. Vehicles fueled with volatile
liquid fuels or gaseous fuels are subject to evaporative and refueling
emission standards.
0
98. Revise Sec. 1037.102 to read as follows:
Sec. 1037.102 Exhaust emission standards for NOX, HC, PM, and CO.
(a) Engines installed in heavy-duty vehicles are subject to
criteria pollutant standards for NOX, HC, PM, and CO under
40 CFR part 86 through model year 2026 and 40 CFR part 1036 for model
years 2027 and later.
(b) Heavy-duty vehicles with no installed propulsion engine, such
as electric vehicles, are subject to criteria pollutant standards under
this part. The emission standards that apply are the same as the
standards that apply for compression-ignition engines under 40 CFR
86.007-11 and 1036.104 for a given model year.
(1) You may state in the application for certification that
vehicles with no installed propulsion engine comply with all the
requirements of this part related to criteria emission standards
instead of submitting test data. Tailpipe emissions of criteria
pollutants from vehicles with no installed propulsion engine are deemed
to be zero.
(2) Vehicles with no installed propulsion engines may not generate
NOX credits.
0
99. Amend Sec. 1037.103 by:
0
a. Revising paragraph (b)(1);
0
b. Removing paragraph (b)(6); and
0
c. Revising paragraphs (f) and (g)(1) and (2).
The revisions read as follows:
Sec. 1037.103 Evaporative and refueling emission standards.
* * * * *
(b) * * *
(1) The refueling standards in 40 CFR 86.1813-17(b) and the related
provisions in 40 CFR part 86, subpart S, apply to complete vehicles
starting in model year 2022. Those standards and related provisions
apply for incomplete vehicles starting in model year 2027, or as
described in the alternate phase-in schedule described in 40 CFR
86.1813-17(b). If you do not certify all your incomplete heavy-duty
vehicles above 14,000 pounds GVWR to the refueling standards in model
year 2027, you must use the alternate phase-in schedule described in 40
CFR 86.1813-17(b).
* * * * *
(f) Useful life. The evaporative and refueling emission standards
of this section apply for the full useful life, expressed in service
miles or calendar years, whichever comes first. The useful life values
for the standards of this section are the same as the values described
for evaporative emission standards in 40 CFR 86.1805.
(g) * * *
(1) Auxiliary engines and associated fuel-system components must be
installed when testing fully assembled vehicles. If the auxiliary
engine draws fuel from a separate fuel tank, you must fill the extra
fuel tank before the start of diurnal testing as described for the
vehicle's main fuel tank. Use good engineering judgment to ensure that
any nonmetal portions of the fuel system related to the auxiliary
engine have reached stabilized levels of permeation emissions. The
auxiliary engine must not operate during the running loss test or any
other portion of testing under this section.
(2) For testing with partially assembled vehicles, you may omit
installation of auxiliary engines and associated fuel-system components
as long as those components installed in the final configuration are
certified to meet the applicable emission standards for Small SI
equipment described in 40 CFR 1054.112 or for Large SI engines in 40
CFR 1048.105. For any fuel-system components that you do not install,
your installation instructions must describe this certification
requirement.
0
100. Amend Sec. 1037.105 by:
0
a. Revising paragraph (g)(2);
0
b. Amending paragraph (h)(1) by revising footnote a in Table 5; and
0
c. Revising paragraphs (h)(5) through (7).
The revisions read as follows:
Sec. 1037.105 CO2 emission standards for vocational vehicles.
* * * * *
(g) * * *
[[Page 4637]]
(2) Class 8 hybrid vehicles with Light HDE or Medium HDE may be
certified to compression-ignition standards for the Heavy HDV service
class. You may generate and use credits as allowed for the Heavy HDV
service class.
* * * * *
(h) * * *
(1) * * *
Table 5 of Sec. 1037.105--Phase 2 Custom Chassis Standards
[g/ton-mile]
----------------------------------------------------------------------------------------------------------------
Vehicle type a Assigned vehicle service class MY 2021-2026 MY 2027+
----------------------------------------------------------------------------------------------------------------
* * * * * * *
----------------------------------------------------------------------------------------------------------------
\a\ Vehicle types are generally defined in Sec. 1037.801. ``Other bus'' includes any bus that is not a school
bus or a coach bus. A ``mixed-use vehicle'' is one that meets at least one of the criteria specified in Sec.
1037.631(a)(1) or (2).
* * * * *
(5) Emergency vehicles are deemed to comply with the standards of
this paragraph (h) if they use tires with TRRL at or below 8.4 N/kN
(8.7 N/kN for model years 2021 through 2026).
(6) Concrete mixers and mixed-use vehicles are deemed to comply
with the standards of this paragraph (h) if they use tires with TRRL at
or below 7.1 N/kN (7.6 N/kN for model years 2021 through 2026).
(7) Motor homes are deemed to comply with the standards of this
paragraph (h) if they have tires with TRRL at or below 6.0 N/kN (6.7 N/
kN for model years 2021 through 2026) and automatic tire inflation
systems or tire pressure monitoring systems with wheels on all axles.
* * * * *
0
101. Amend Sec. 1037.106 by revising paragraph (f)(1) to read as
follows:
Sec. 1037.106 Exhaust emission standards for tractors above 26,000
pounds GVWR.
* * * * *
(f) * * *
(1) You may optionally certify 4x2 tractors with Heavy HDE to the
standards and useful life for Class 8 tractors, with no restriction on
generating or using emission credits within the Class 8 averaging set.
* * * * *
0
102. Amend Sec. 1037.115 by revising paragraphs (a) and (e)(3) to read
as follows:
Sec. 1037.115 Other requirements.
* * * * *
(a) Adjustable parameters. Vehicles that have adjustable parameters
must meet all the requirements of this part for any adjustment in the
practically adjustable range. We may require that you set adjustable
parameters to any specification within the practically adjustable range
during any testing. See 40 CFR 1068.50 for general provisions related
to adjustable parameters. You must ensure safe vehicle operation
throughout the practically adjustable range of each adjustable
parameter, including consideration of production tolerances. Note that
adjustable roof fairings and trailer rear fairings are deemed not to be
adjustable parameters.
* * * * *
(e) * * *
(3) If air conditioning systems are designed such that a compliance
demonstration under 40 CFR 86.1867-12(a) is impossible or impractical,
you may ask to use alternative means to demonstrate that your air
conditioning system achieves an equivalent level of control.
0
103. Amend Sec. 1037.120 by revising paragraph (c) to read as follows:
Sec. 1037.120 Emission-related warranty requirements.
* * * * *
(c) Components covered. The emission-related warranty covers tires,
automatic tire inflation systems, tire pressure monitoring systems,
vehicle speed limiters, idle-reduction systems, hybrid system
components, and devices added to the vehicle to improve aerodynamic
performance (not including standard components such as hoods or mirrors
even if they have been optimized for aerodynamics) to the extent such
emission-related components are included in your application for
certification. The emission-related warranty also covers other added
emission-related components to the extent they are included in your
application for certification. The emission-related warranty covers all
components whose failure would increase a vehicle's emissions of air
conditioning refrigerants (for vehicles subject to air conditioning
leakage standards), and it covers all components whose failure would
increase a vehicle's evaporative and refueling emissions (for vehicles
subject to evaporative and refueling emission standards). The emission-
related warranty covers components that are part of your certified
configuration even if another company produces the component. Your
emission-related warranty does not need to cover components whose
failure would not increase a vehicle's emissions of any regulated
pollutant.
* * * * *
0
104. Amend Sec. 1037.125 by revising paragraphs (a) and (d) to read as
follows:
Sec. 1037.125 Maintenance instructions and allowable maintenance.
* * * * *
(a) Critical emission-related maintenance. Critical emission-
related maintenance includes any adjustment, cleaning, repair, or
replacement of critical emission-related components. Critical emission-
related maintenance may also include additional emission-related
maintenance that you determine is critical if we approve it in advance.
You may schedule critical emission-related maintenance on these
components if you demonstrate that the maintenance is reasonably likely
to be done at the recommended intervals on in-use vehicles. We will
accept scheduled maintenance as reasonably likely to occur if you
satisfy any of the following conditions:
* * * * *
(d) Noncritical emission-related maintenance. Subject to the
provisions of this paragraph (d), you may schedule any amount of
emission-related inspection or maintenance that is not covered by
paragraph (a) of this section (that is, maintenance that is neither
explicitly identified as critical emission-related maintenance, nor
that we approve as critical emission-related maintenance). Noncritical
emission-related maintenance generally includes maintenance on the
components we specify in 40 CFR part 1068, appendix A, that is not
covered in paragraph (a) of this section. You must state in the owners
manual that these steps are not necessary to keep the emission-related
warranty valid. If operators fail to do this maintenance, this does not
allow you to disqualify those vehicles from in-use testing or deny a
warranty claim. Do
[[Page 4638]]
not take these inspection or maintenance steps during service
accumulation on your emission-data vehicles.
* * * * *
0
105. Amend Sec. 1037.130 by revising paragraph (b)(3) to read as
follows:
Sec. 1037.130 Assembly instructions for secondary vehicle
manufacturers.
* * * * *
(b) * * *
(3) Describe the necessary steps for installing emission-related
diagnostic systems.
* * * * *
0
106. Amend Sec. 1037.135 by revising paragraph (c)(6) to read as
follows:
Sec. 1037.135 Labeling.
* * * * *
(c) * * *
(6) Identify the emission control system. Use terms and
abbreviations as described in appendix C to this part or other
applicable conventions. Phase 2 tractors and Phase 2 vocational
vehicles may omit this information.
* * * * *
0
107. Amend Sec. 1037.140 by revising paragraph (g) to read as follows:
Sec. 1037.140 Classifying vehicles and determining vehicle
parameters.
* * * * *
(g) The standards and other provisions of this part apply to
specific vehicle service classes for tractors and vocational vehicles
as follows:
(1) Phase 1 and Phase 2 tractors are divided based on GVWR into
Class 7 tractors and Class 8 tractors. Where provisions of this part
apply to both tractors and vocational vehicles, Class 7 tractors are
considered ``Medium HDV'' and Class 8 tractors are considered ``Heavy
HDV''. This paragraph (g)(1) applies for hybrid and non-hybrid
vehicles.
(2) Phase 1 vocational vehicles are divided based on GVWR. ``Light
HDV'' includes Class 2b through Class 5 vehicles; ``Medium HDV''
includes Class 6 and Class 7 vehicles; and ``Heavy HDV'' includes Class
8 vehicles.
(3) Phase 2 vocational vehicles propelled by engines subject to the
spark-ignition standards of 40 CFR part 1036 are divided as follows:
(i) Class 2b through Class 5 vehicles are considered ``Light HDV''.
(ii) Class 6 through Class 8 vehicles are considered ``Medium
HDV''.
(4) Phase 2 vocational vehicles propelled by engines subject to the
compression-ignition standards in 40 CFR part 1036 are divided as
follows:
(i) Class 2b through Class 5 vehicles are considered ``Light HDV''.
(ii) Class 6 through 8 vehicles are considered ``Heavy HDV'' if the
installed engine's primary intended service class is Heavy HDE (see 40
CFR 1036.140), except that Class 8 hybrid vehicles are considered
``Heavy HDV'' regardless of the engine's primary intended service
class.
(iii) All other Class 6 through Class 8 vehicles are considered
``Medium HDV''.
(5) Heavy-duty vehicles with no installed propulsion engine, such
as electric vehicles, are divided as follows:
(i) Class 2b through Class 5 vehicles are considered ``Light HDV''.
(ii) Class 6 and 7 vehicles are considered ``Medium HDV''.
(iii) Class 8 vehicles are considered ``Heavy HDV''.
(6) In certain circumstances, you may certify vehicles to standards
that apply for a different vehicle service class. For example, see
Sec. Sec. 1037.105(g) and 1037.106(f). If you optionally certify
vehicles to different standards, those vehicles are subject to all the
regulatory requirements as if the standards were mandatory.
* * * * *
0
108. Amend Sec. 1037.150 by revising paragraphs (f) and (y)(1) to read
as follows:
Sec. 1037.150 Interim provisions.
* * * * *
(f) Electric and hydrogen fuel cell vehicles. Tailpipe emissions of
regulated GHG pollutants from electric vehicles and hydrogen fuel cell
vehicles are deemed to be zero. No CO2-related emission
testing is required for electric vehicles or hydrogen fuel cell
vehicles. Use good engineering judgment to apply other requirements of
this part to electric vehicles.
* * * * *
(y) * * *
(1) For vocational Light HDV and vocational Medium HDV, emission
credits you generate in model years 2018 through 2021 may be used
through model year 2027, instead of being limited to a five-year credit
life as specified in Sec. 1037.740(c). For Class 8 vocational vehicles
with Medium HDE, we will approve your request to generate these credits
in and use these credits for the Medium HDV averaging set if you show
that these vehicles would qualify as Medium HDV under the Phase 2
program as described in Sec. 1037.140(g)(4).
* * * * *
0
109. Amend Sec. 1037.201 by revising paragraph (h) to read as follows:
Sec. 1037.201 General requirements for obtaining a certificate of
conformity.
* * * * *
(h) The certification and testing provisions of 40 CFR part 86,
subpart S, apply instead of the provisions of this subpart relative to
the evaporative and refueling emission standards specified in Sec.
1037.103, except that Sec. 1037.243 describes how to demonstrate
compliance with evaporative and refueling emission standards. For
vehicles that do not use an evaporative canister for controlling
diurnal emissions, you may certify with respect to exhaust emissions
and use the provisions of Sec. 1037.622 to let a different company
certify with respect to evaporative emissions.
* * * * *
0
110. Amend Sec. 1037.205 by revising paragraphs (e) and (p), and
adding paragraph (q) to read as follows:
Sec. 1037.205 What must I include in my application?
* * * * *
(e) Describe any test equipment and procedures that you used,
including any special or alternate test procedures you used (see Sec.
1037.501). Include information describing the procedures you used to
determine CdA values as specified in Sec. Sec. 1037.525
through 1037.527. Describe which type of data you are using for engine
fuel maps (see 40 CFR 1036.505). If your trailer certification relies
on approved data from device manufacturers, identify the device and
device manufacturer.
* * * * *
(p) Where applicable, describe all adjustable operating parameters
(see Sec. 1037.115), including production tolerances. For any
operating parameters that do not qualify as adjustable parameters,
include a description supporting your conclusion (see 40 CFR
1068.50(c)). Include the following in your description of each
adjustable parameter:
(1) The nominal or recommended setting.
(2) The intended practically adjustable range.
(3) The limits or stops used to establish adjustable ranges.
(4) Information showing why the limits, stops, or other means of
inhibiting adjustment are effective in preventing adjustment of
parameters on in-use engines to settings outside your intended
practically adjustable ranges.
(q) Include the following information for electric vehicles and
fuel cell vehicles to show they meet the standards of this part:
[[Page 4639]]
(1) You may attest that vehicles comply with the standards of Sec.
1037.102 instead of submitting test data.
(2) For vehicles generating credits under Sec. 1037.616, you may
attest that the vehicle meets the durability requirements described in
Sec. 1037.102(b)(3) based on an engineering analysis of measured
values and other information, consistent with good engineering
judgment, instead of testing at the end of the useful life. Send us
your test results for work produced over the FTP and initial useable
battery energy or initial fuel cell voltage. Also send us your
engineering analysis describing how you meet the durability
requirements if we ask for it.
* * * * *
0
111. Amend Sec. 1037.225 by revising the introductory text and
paragraph (g) to read as follows:
Sec. 1037.225 Amending applications for certification.
Before we issue you a certificate of conformity, you may amend your
application to include new or modified vehicle configurations, subject
to the provisions of this section. After we have issued your
certificate of conformity, you may send us an amended application any
time before the end of the model year requesting that we include new or
modified vehicle configurations within the scope of the certificate,
subject to the provisions of this section. You must amend your
application if any changes occur with respect to any information that
is included or should be included in your application.
* * * * *
(g) You may produce vehicles or modify in-use vehicles as described
in your amended application for certification and consider those
vehicles to be in a certified configuration. Modifying a new or in-use
vehicle to be in a certified configuration does not violate the
tampering prohibition of 40 CFR 1068.101(b)(1), as long as this does
not involve changing to a certified configuration with a higher family
emission limit. See Sec. 1037.621(g) for special provisions that apply
for changing to a different certified configuration in certain
circumstances.
0
112. Amend Sec. 1037.230 by revising paragraph (c) to read as follows:
Sec. 1037.230 Vehicle families, sub-families, and configurations.
* * * * *
(c) Group vehicles into configurations consistent with the
definition of ``vehicle configuration'' in Sec. 1037.801. Note that
vehicles with hardware or software differences that are related to
measured or modeled emissions are considered to be different vehicle
configurations even if they have the same modeling inputs and FEL. Note
also, that you are not required to separately identify all
configurations for certification. Note that you are not required to
identify all possible configurations for certification; also, you are
required to include in your final ABT report only those configurations
you produced.
* * * * *
0
113. Amend Sec. 1037.231 by revising paragraph (b)(1) to read as
follows:
Sec. 1037.231 Powertrain families.
* * * * *
(b) * * *
(1) Engine family as specified in 40 CFR 1036.230.
* * * * *
0
114. Amend Sec. 1037.243 by revising the section heading and
paragraphs (a) and (b) to read as follows:
Sec. 1037.243 Demonstrating compliance with evaporative and refueling
emission standards.
(a) For purposes of certification, your vehicle family is
considered in compliance with the evaporative and refueling emission
standards in subpart B of this part if you prepare an engineering
analysis showing that your vehicles in the family will comply with
applicable standards throughout the useful life, and there are no test
results from an emission-data vehicle representing the family that
exceed an emission standard.
(b) Your evaporative refueling emission family is deemed not to
comply if your engineering analysis is not adequate to show that all
the vehicles in the family will comply with applicable emission
standards throughout the useful life, or if a test result from an
emission-data vehicle representing the family exceeds an emission
standard.
* * * * *
0
115. Amend Sec. 1037.250 by revising paragraph (a) to read as follows:
Sec. 1037.250 Reporting and recordkeeping.
(a) By September 30 following the end of the model year, send the
Designated Compliance Officer a report including the total U.S.-
directed production volume of vehicles you produced in each vehicle
family during the model year (based on information available at the
time of the report). Report by vehicle identification number and
vehicle configuration and identify the subfamily identifier. Report
uncertified vehicles sold to secondary vehicle manufacturers. We may
waive the reporting requirements of this paragraph (a) for small
manufacturers.
* * * * *
0
116. Amend Sec. 1037.320 by revising paragraph (b) to read as follows
and removing Table 1 to Sec. 1037.320:
Sec. 1037.320 Audit procedures for axles and transmissions.
* * * * *
(b) Run GEM with the define vehicles to determine whether the
transmission or axle family passes the audit.
(1) For transmission audits, run GEM for each applicable vehicle
configuration and GEM regulatory subcategory identified in 40 CFR
1036.540 and for each vehicle class as defined in Sec. 1037.140(g)
using the applicable default engine map in appendix C of 40 CFR part
1036, the cycle-average fuel map in Table 1 of this section, the torque
curve in Table 2 of this section for both the engine full-load torque
curve and parent engine full-load torque curve, the motoring torque
curve in Table 3 of this section, the idle fuel map in Table 4 of this
section. For transmission testing, use the test transmission's gear
ratios in place of the gear ratios defined in 40 CFR 1036.540. Table 1
through Table 4 follow:
Table 1 to Paragraph (b)(1) of Sec. 1037.320--Transient Cycle-Average Fuel Map by Vehicle Class
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Light HDV and medium HDV--spark-ignition Light HDV and medium HDV--compression-ignition Heavy HDV
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Engine cycle Idle Engine cycle Idle Engine cycle Idle
work N/V (r/ Fuel speed (r/ Idle torque work N/V (r/ Fuel mass speed (r/ Idle torque work N/V (r/ Fuel speed (r/ Idle torque
(kW[middot]hr) min) mass (g) min) (N[middot]m) (kW[middot]hr) min) (g) min) (N[middot]m) (kW[middot]hr) min) mass (g) min) (N[middot]m)
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
3.5404 2.8739 1109.31 600.5 37.997 3.3057 2.3317 919.01 750.3 36.347 11.4255 2.3972 2579.58 600.7 89.658
3.6574 3.0198 1153.35 600.4 37.951 3.3822 2.5075 982.53 750.2 36.461 11.6112 2.2432 2591.08 601.2 90.428
3.8119 3.0370 1188.66 600.2 37.956 3.4917 2.5320 998.64 750.2 36.608 12.5052 2.1620 2763.28 602.4 92.014
4.0121 3.1983 1250.76 600.1 38.153 3.6087 2.6181 1036.34 750.2 36.734 17.7747 2.5195 3835.77 602.2 91.780
[[Page 4640]]
5.5567 3.1325 1585.32 604.6 56.535 5.2397 2.5050 1354.33 753.0 51.992 18.4901 2.4155 3994.29 603.5 93.724
5.6814 3.2956 1639.08 604.0 56.549 5.3153 2.7289 1417.20 751.9 51.488 20.1904 2.3800 4374.06 605.1 96.340
5.8720 3.3255 1686.14 602.5 56.234 5.4112 2.6689 1416.75 751.3 51.280 ............... ........ ........ ........ .............
6.1774 3.4848 1773.39 601.7 56.038 5.5590 2.7231 1450.67 751.0 51.254 ............... ........ ........ ........ .............
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Table 2 to Paragraph (b)(1) of Sec. 1037.320--Full-Load Torque Curves by Vehicle Class
--------------------------------------------------------------------------------------------------------------------------------------------------------
Light HDV and medium HDV--spark-ignition Light HDV and medium HDV--compression-ignition Heavy HDV
--------------------------------------------------------------------------------------------------------------------------------------------------------
Engine torque Engine torque Engine torque
Engine speed (r/min) (N[middot]m) Engine speed (r/min) (N[middot]m) Engine speed (r/min) (N[middot]m)
--------------------------------------------------------------------------------------------------------------------------------------------------------
600 433 750 470 600 1200
700 436 907 579 750 1320
800 445 1055 721 850 1490
900 473 1208 850 950 1700
1000 492 1358 876 1050 1950
1100 515 1507 866 1100 2090
1200 526 1660 870 1200 2100
1300 541 1809 868 1250 2100
1400 542 1954 869 1300 2093
1500 542 2105 878 1400 2092
1600 542 2258 850 1500 2085
1700 547 2405 800 1520 2075
1800 550 2556 734 1600 2010
1900 551 2600 0 1700 1910
2000 554 ....................... ........................ 1800 1801
2100 553 ....................... ........................ 1900 1640
2200 558 ....................... ........................ 2000 1350
2300 558 ....................... ........................ 2100 910
2400 566 ....................... ........................ 2250 0
2500 571
2600 572
2700 581
2800 586
2900 587
3000 590
3100 591
3200 589
3300 585
3400 584
3500 582
3600 573
3700 562
3800 555
3900 544
4000 534
4100 517
4200 473
4291 442
4500 150
--------------------------------------------------------------------------------------------------------------------------------------------------------
Table 3 to Paragraph (b)(1) of Sec. 1037.320--Motoring Torque Curves by Vehicle Class
--------------------------------------------------------------------------------------------------------------------------------------------------------
Light HDV and medium HDV--spark-ignition Light HDV and medium HDV--compression-ignition Heavy HDV
--------------------------------------------------------------------------------------------------------------------------------------------------------
Engine torque Engine torque Engine torque
Engine speed (r/min) (N[middot]m) Engine speed (r/min) (N[middot]m) Engine speed (r/min) (N[middot]m)
--------------------------------------------------------------------------------------------------------------------------------------------------------
700 -41 750 -129 600 -98
800 -42 907 -129 750 -121
900 -43 1055 -130 850 -138
1000 -45 1208 -132 950 -155
1100 -48 1358 -135 1050 -174
1200 -49 1507 -138 1100 -184
1300 -50 1660 -143 1200 -204
[[Page 4641]]
1411 -51 1809 -148 1250 -214
1511 -52 1954 -155 1300 -225
1611 -53 2105 -162 1400 -247
1711 -56 2258 -170 1500 -270
1811 -56 2405 -179 1520 -275
1911 -57 2556 -189 1600 -294
2011 -57 ....................... ........................ 1700 -319
2111 -58 ....................... ........................ 1800 -345
2211 -60 ....................... ........................ 1900 -372
2311 -65 ....................... ........................ 2000 -400
2411 -81 ....................... ........................ 2100 -429
2511 -85
2611 -87
2711 -88
2811 -89
2911 -91
3011 -91
3111 -96
3211 -96
3311 -97
3411 -98
3511 -99
3611 -104
3711 -105
3811 -108
3911 -108
4011 -111
4111 -111
4211 -115
4291 -112
--------------------------------------------------------------------------------------------------------------------------------------------------------
Table 4 to Paragraph (b)(1) of Sec. 1037.320--Engine Idle Fuel Maps by Vehicle Class
--------------------------------------------------------------------------------------------------------------------------------------------------------
Light HDV and medium HDV-- spark-ignition Light HDV and medium HDV-- compression-ignition Heavy HDV
--------------------------------------------------------------------------------------------------------------------------------------------------------
Engine speed (r/ Engine torque Fuel mass rate (g/ Engine speed (r/ Engine torque Fuel mass rate Engine speed Engine torque Fuel mass rate
min) (N[middot]m) s) min) (N[middot]m) (g/s) (r/min) (N[middot]m) (g/s)
--------------------------------------------------------------------------------------------------------------------------------------------------------
600 0 0.4010 750 0 0.2595 600 0 0.3501
700 0 0.4725 850 0 0.2626 700 0 0.4745
600 100 0.6637 750 100 0.6931 600 100 0.6547
700 100 0.7524 850 100 0.7306 700 100 0.8304
--------------------------------------------------------------------------------------------------------------------------------------------------------
(2) Follow the procedure in paragraph (b)(1) of this section for
axle audits, but cover the range of tire sizes by using good
engineering judgment to select three representative tire sizes for each
axle ratio for each vehicle configuration instead of using the tire
size determined in 40 CFR 1036.540.
(3) The GEM ``Default FEL CO2 Emissions'' result for
each vehicle configuration counts as a separate test for determining
whether the family passes the audit. For vocational vehicles, use the
GEM ``Default FEL CO2 Emissions'' result for the Regional
subcategory.
* * * * *
0
117. Amend Sec. 1037.510 by revising paragraphs (a)(1)(i), (2), and
(3) and (d) to read as follows:
Sec. 1037.510 Duty-cycle exhaust testing.
* * * * *
(a) * * *
(1) * * *
(i) Transient cycle. The transient cycle is specified in appendix A
of this part. Warm up the vehicle. Start the duty cycle within 30
seconds after concluding the preconditioning procedure. Start sampling
emissions at the start of the duty cycle.
* * * * *
(2) Perform cycle-average engine fuel mapping as described in 40
CFR 1036.540. For powertrain testing under Sec. 1037.550 or Sec.
1037.555, perform testing as described in this paragraph (a)(2) to
generate GEM inputs for each simulated vehicle configuration, and test
runs representing different idle conditions. Perform testing as
follows:
(i) Transient cycle. The transient cycle is specified in appendix A
of this part.
(ii) Highway cruise cycles. The grade portion of the route
corresponding to the 55 mi/hr and 65 mi/hr highway cruise cycles is
specified in appendix D of this part. Maintain vehicle speed between -
1.0 mi/hr and 3.0 mi/hr of the speed setpoint; this speed tolerance
applies instead of the approach specified in 40 CFR 1066.425(b)(1) and
(2).
(iii) Drive idle. Perform testing at a loaded idle condition for
Phase 2 vocational vehicles. For engines with an adjustable warm idle
speed setpoint, test at the minimum warm idle speed and the maximum
warm idle speed;
[[Page 4642]]
otherwise simply test at the engine's warm idle speed. Warm up the
powertrain as described in 40 CFR 1036.520(c)(1). Within 60 seconds
after concluding the warm-up, linearly ramp the powertrain down to zero
vehicle speed over 20 seconds. Apply the brake and keep the
transmission in drive (or clutch depressed for manual transmission).
Stabilize the powertrain for (60 1) seconds and then sample
emissions for (30 1) seconds.
(iv) Parked idle. Perform testing at a no-load idle condition for
Phase 2 vocational vehicles. For engines with an adjustable warm idle
speed setpoint, test at the minimum warm idle speed and the maximum
warm idle speed; otherwise simply test at the engine's warm idle speed.
Warm up the powertrain as described in 40 CFR 1036.520(c)(1). Within 60
seconds after concluding the warm-up, linearly ramp the powertrain down
to zero vehicle speed in 20 seconds. Put the transmission in park (or
neutral for manual transmissions and apply the parking brake if
applicable). Stabilize the powertrain for (180 1) seconds
and then sample emissions for (600 1) seconds.
(3) Where applicable, perform testing on a chassis dynamometer as
follows:
(i) Transient cycle. The transient cycle is specified in appendix A
of this part. Warm up the vehicle by operating over one transient
cycle. Within 60 seconds after concluding the warm up cycle, start
emission sampling and operate the vehicle over the duty cycle.
(ii) Highway cruise cycle. The grade portion of the route
corresponding to the 55 mi/hr and 65 mi/hr highway cruise cycles is
specified in appendix D of this part. Warm up the vehicle by operating
it at the appropriate speed setpoint over the duty cycle. Within 60
seconds after concluding the preconditioning cycle, start emission
sampling and operate the vehicle over the duty cycle, maintaining
vehicle speed within 1.0 mi/hr of the speed setpoint; this
speed tolerance applies instead of the approach specified in 40 CFR
1066.425(b)(1) and (2).
* * * * *
(d) For highway cruise and transient testing, compare actual
second-by-second vehicle speed with the speed specified in the test
cycle and ensure any differences are consistent with the criteria as
specified in Sec. 1037.550(g)(1). If the speeds do not conform to
these criteria, the test is not valid and must be repeated.
* * * * *
0
118. Amend Sec. 1037.520 by revising paragraphs (c)(2) and (3), (f),
and (h)(1) to read as follows:
Sec. 1037.520 Modeling CO2 emissions to show compliance
for vocational vehicles and tractors.
* * * * *
(c) * * *
(2) Measure tire rolling resistance in newton per kilonewton as
specified in ISO 28580 (incorporated by reference in Sec. 1037.810),
except as specified in this paragraph (c). Use good engineering
judgment to ensure that your test results are not biased low. You may
ask us to identify a reference test laboratory to which you may
correlate your test results. Prior to beginning the test procedure in
Section 7 of ISO 28580 for a new bias-ply tire, perform a break-in
procedure by running the tire at the specified test speed, load, and
pressure for (60 2) minutes.
(3) For each tire design tested, measure rolling resistance of at
least three different tires of that specific design and size. Perform
the test at least once for each tire. Calculate the arithmetic mean of
these results to the nearest 0.1 N/kN and use this value or any higher
value as your GEM input for TRRL. You must test at least one tire size
for each tire model, and may use engineering analysis to determine the
rolling resistance of other tire sizes of that model. Note that for
tire sizes that you do not test, we will treat your analytically
derived rolling resistances the same as test results, and we may
perform our own testing to verify your values. We may require you to
test a small sub-sample of untested tire sizes that we select.
* * * * *
(f) Engine characteristics. Enter information from the engine
manufacturer to describe the installed engine and its operating
parameters as described in 40 CFR 1036.505. Note that you do not need
fuel consumption at idle for tractors.
* * * * *
(h) * * *
(1) For engines with no adjustable warm idle speed, input vehicle
idle speed as the manufacturer's declared warm idle speed. For engines
with adjustable warm idle speed, input your vehicle idle speed as
follows:
------------------------------------------------------------------------
Your default
If your vehicle is a And your engine is vehicle idle
subject to speed is \a\
------------------------------------------------------------------------
(i) Heavy HDV................. compression-ignition 600 r/min.
or spark-ignition
standards.
(ii) Medium HDV tractor....... compression-ignition 700 r/min.
standards.
(iii) Light HDV or Medium HDV compression-ignition 750 r/min.
vocational vehicle. standards.
(iv) Light HDV or Medium HDV.. spark-ignition 600 r/min.
standards.
------------------------------------------------------------------------
\a\ If the default idle speed is above or below the engine
manufacturer's whole range of declared warm idle speeds, use the
manufacturer's maximum or minimum declared warm idle speed,
respectively, instead of the default value.
* * * * *
0
119. Amend Sec. 1037.534 by revising paragraph (d)(2) to read as
follows:
Sec. 1037.534 Constant-speed procedure for calculating drag area
(CdA).
* * * * *
(d) * * *
(2) Perform testing as described in paragraph (d)(3) of this
section over a sequence of test segments at constant vehicle speed as
follows:
(i) (300 30) seconds in each direction at 10 mi/hr.
(ii) (450 30) seconds in each direction at 70 mi/hr.
(iii) (450 30) seconds in each direction at 50 mi/hr.
(iv) (450 30) seconds in each direction at 70 mi/hr.
(v) (450 30) seconds in each direction at 50 mi/hr.
(vi) (300 30) seconds in each direction at 10 mi/hr.
* * * * *
0
120. Amend Sec. 1037.540 by revising the introductory text and
paragraphs (b)(3), (7), (8), and (f) to read as follows:
Sec. 1037.540 Special procedures for testing vehicles with hybrid
power take-off.
This section describes optional procedures for quantifying the
reduction in greenhouse gas emissions for vehicles as a result of
running power take-off (PTO) devices with a hybrid energy delivery
system. See Sec. 1037.550 for powertrain testing requirements that
apply for drivetrain hybrid systems. The procedures are written to test
the PTO by ensuring that the engine produces all of the energy with no
net change in stored energy (charge-sustaining), and
[[Page 4643]]
for plug-in hybrid vehicles, also allowing for drawing down the stored
energy (charge-depleting). The full charge-sustaining test for the
hybrid vehicle is from a fully charged rechargeable energy storage
system (RESS) to a depleted RESS and then back to a fully charged RESS.
You must include all hardware for the PTO system. You may ask us to
modify the provisions of this section to allow testing hybrid vehicles
other than battery electric hybrids, consistent with good engineering
judgment. For plug-in hybrids, use a utility factor to properly weight
charge-sustaining and charge-depleting operation as described in
paragraph (f)(3) of this section.
* * * * *
(b) * * *
(3) Denormalize the PTO duty cycle in appendix B of this part using
the following equation:
[GRAPHIC] [TIFF OMITTED] TR24JA23.078
Where:
prefi = the reference pressure at each point i in the PTO
cycle.
pi = the normalized pressure at each point i in the PTO
cycle (relative to pmax).
pmax = the mean maximum pressure measured in paragraph (b)(2) of
this section.
pmin = the mean minimum pressure measured in paragraph (b)(2) of
this section.
* * * * *
(7) Depending on the number of circuits the PTO system has, operate
the vehicle over one or concurrently over both of the denormalized PTO
duty cycles in appendix B of this part. Measure emissions during
operation over each duty cycle using the provisions of 40 CFR part
1066.
(8) Measured pressures must meet the cycle-validation
specifications in the following table for each test run over the duty
cycle:
Table 1 to Paragraph (b)(8) of Sec. 1037.540--Statistical Criteria for
Validating Each Test Run Over the Duty Cycle
------------------------------------------------------------------------
Parameter \a\ Pressure
------------------------------------------------------------------------
Slope, a1................................. 0.950 <=a1 <=1.030.
Absolute value of intercept, <=2.0% of maximum mapped
[verbar]a0[verbar]. pressure.
Standard error of the estimate, SEE....... <=10% of maximum mapped
pressure.
Coefficient of determination, r2.......... >=0.970.
------------------------------------------------------------------------
\a\ Determine values for specified parameters as described in 40 CFR
1065.514(e) by comparing measured values to denormalized pressure
values from the duty cycle in appendix B of this part.
* * * * *
(f) For Phase 2, calculate the delta PTO fuel results for input
into GEM during vehicle certification as follows:
(1) Determine fuel consumption by calculating the mass of fuel for
each test in grams, mfuelPTO, without rounding, as described
in 40 CFR 1036.540(d)(12) for both the conventional vehicle and the
charge-sustaining and charge-depleting portions of the test for the
hybrid vehicle as applicable.
(2) Divide the fuel mass by the applicable distance determined in
paragraph (d)(4) of this section and the appropriate standard payload
as defined in Sec. 1037.801 to determine the fuel-consumption rate in
g/ton-mile.
(3) For plug-in hybrid electric vehicles calculate the utility
factor weighted fuel-consumption rate in g/ton-mile, as follows:
(i) Determine the utility factor fraction for the PTO system from
the table in appendix E of this part using interpolation based on the
total time of the charge-depleting portion of the test as determined in
paragraphs (c)(6) and (d)(3) of this section.
(ii) Weight the emissions from the charge-sustaining and charge-
depleting portions of the test to determine the utility factor-weighted
fuel mass, mfuelUF[cycle]plug-in, using the following
equation:
[GRAPHIC] [TIFF OMITTED] TR24JA23.079
Where:
i = an indexing variable that represents one test interval.
N = total number of charge-depleting test intervals.
mfuelPTOCD = total mass of fuel per ton-mile in the
charge-depleting portion of the test for each test interval, i,
starting from i = 1.
UFDCDi = utility factor fraction at time tCDi
as determined in paragraph (f)(3)(i) of this section for each test
interval, i, starting from i = 1.
j = an indexing variable that represents one test interval.
M = total number of charge-sustaining test intervals.
mfuelPTOCS = total mass of fuel per ton-mile in the
charge-sustaining portion of the test for each test interval, j,
starting from j = 1.
UFRCD = utility factor fraction at the full charge-
depleting time, tCD, as determined by interpolating the
approved utility factor curve. tCD is the sum of the time
over N charge-depleting test intervals.
(4) Calculate the difference between the conventional PTO emissions
result and the hybrid PTO emissions result for input into GEM.
* * * * *
0
121. Revise Sec. 1037.550 to read as follows:
Sec. 1037.550 Powertrain testing.
This section describes the procedure to measure fuel consumption
and create engine fuel maps by testing a powertrain that includes an
engine coupled with a transmission, drive axle, and hybrid components
or any assembly with one or more of those hardware elements. Engine
fuel maps are part of demonstrating compliance with Phase 2 vehicle
standards under this part; the powertrain test procedure in this
section is one option for generating this fuel-mapping information as
described in 40 CFR 1036.505. Additionally, this powertrain test
procedure is one option for certifying hybrids to the engine standards
in 40 CFR 1036.108.
(a) General test provisions. The following provisions apply broadly
for testing under this section:
(1) Measure NOX emissions as described in paragraph (k)
of this section. Include these measured NOX values any time
you report to us your greenhouse gas emissions or fuel consumption
values from testing under this section.
(2) The procedures of 40 CFR part 1065 apply for testing in this
section except as specified. This section uses engine parameters and
variables that are consistent with 40 CFR part 1065.
(3) Powertrain testing depends on models to calculate certain
parameters. You can use the detailed equations in this section to
create your own models, or use the GEM HIL model contained within GEM
Phase 2, Version 4.0 (incorporated by reference in Sec. 1037.810) to
simulate vehicle hardware elements as follows:
(i) Create driveline and vehicle models that calculate the angular
speed
[[Page 4644]]
setpoint for the test cell dynamometer, fnref,dyno, based on
the torque measurement location. Use the detailed equations in
paragraph (f) of this section, the GEM HIL model's driveline and
vehicle submodels, or a combination of the equations and the submodels.
You may use the GEM HIL model's transmission submodel in paragraph (f)
of this section to simulate a transmission only if testing hybrid
engines.
(ii) Create a driver model or use the GEM HIL model's driver
submodel to simulate a human driver modulating the throttle and brake
pedals to follow the test cycle as closely as possible.
(iii) Create a cycle-interpolation model or use the GEM HIL model's
cycle submodel to interpolate the duty-cycles and feed the driver model
the duty-cycle reference vehicle speed for each point in the duty-
cycle.
(4) The powertrain test procedure in this section is designed to
simulate operation of different vehicle configurations over specific
duty cycles. See paragraphs (h) and (j) of this section.
(5) For each test run, record engine speed and torque as defined in
40 CFR 1065.915(d)(5) with a minimum sampling frequency of 1 Hz. These
engine speed and torque values represent a duty cycle that can be used
for separate testing with an engine mounted on an engine dynamometer
under Sec. 1037.551, such as for a selective enforcement audit as
described in Sec. 1037.301.
(6) For hybrid powertrains with no plug-in capability, correct for
the net energy change of the energy storage device as described in 40
CFR 1066.501. For plug-in hybrid electric powertrains, follow 40 CFR
1066.501 to determine End-of-Test for charge-depleting operation. You
must get our approval in advance for your utility factor curve; we will
approve it if you can show that you created it, using good engineering
judgment, from sufficient in-use data of vehicles in the same
application as the vehicles in which the plug-in hybrid electric
powertrain will be installed. You may use methodologies described in
SAE J2841 (incorporated by reference in Sec. 1037.810) to develop the
utility factor curve.
(7) The provisions related to carbon balance error verification in
40 CFR 1036.543 apply for all testing in this section. These procedures
are optional if you are only performing direct or indirect fuel-flow
measurement, but we will perform carbon balance error verification for
all testing under this section.
(8) Do not apply accessory loads when conducting a powertrain test
to generate inputs to GEM if torque is measured at the axle input shaft
or wheel hubs.
(9) If you test a powertrain over the duty cycle specified in 40
CFR 1036.514, control and apply the electrical accessory loads using
one of the following systems:
(i) An alternator with dynamic electrical load control.
(ii) A load bank connected directly to the powertrain's electrical
system.
(b) Test configuration. Select a powertrain for testing as
described in Sec. 1037.235 or 40 CFR 1036.235 as applicable. Set up
the engine according to 40 CFR 1065.110 and 40 CFR 1065.405(b). Set the
engine's idle speed to idle speed defined in Sec. 1037.520(h)(1).
(1) The default test configuration consists of a powertrain with
all components upstream of the axle. This involves connecting the
powertrain's output shaft directly to the dynamometer or to a gear box
with a fixed gear ratio and measuring torque at the axle input shaft.
You may instead set up the dynamometer to connect at the wheel hubs and
measure torque at that location. The preceeding sentence may apply if
your powertrain configuration requires it, such as for hybrid
powertrains or if you want to represent the axle performance with
powertrain test results.
(2) For testing hybrid engines, connect the engine's crankshaft
directly to the dynamometer and measure torque at that location.
(c) Powertrain temperatures during testing. Cool the powertrain
during testing so temperatures for oil, coolant, block, head,
transmission, battery, and power electronics are within the
manufacturer's expected ranges for normal operation. You may use
electronic control module outputs to comply with this paragraph (c).
You may use auxiliary coolers and fans.
(d) Engine break in. Break in the engine according to 40 CFR
1065.405, the axle assembly according to Sec. 1037.560, and the
transmission according to Sec. 1037.565. You may instead break in the
powertrain as a complete system using the engine break in procedure in
40 CFR 1065.405.
(e) Dynamometer setup. Set the dynamometer to operate in speed-
control mode (or torque-control mode for hybrid engine testing at idle,
including idle portions of transient duty cycles). Record data as
described in 40 CFR 1065.202. Command and control the dynamometer speed
at a minimum of 5 Hz, or 10 Hz for testing engine hybrids. Run the
vehicle model to calculate the dynamometer setpoints at a rate of at
least 100 Hz. If the dynamometer's command frequency is less than the
vehicle model dynamometer setpoint frequency, subsample the calculated
setpoints for commanding the dynamometer setpoints.
(f) Driveline and vehicle model. Use the GEM HIL model's driveline
and vehicle submodels or the equations in this paragraph (f) to
calculate the dynamometer speed setpoint, fnref,dyno, based
on the torque measurement location. For all powertrains, configure GEM
with the accessory load set to zero. For hybrid engines, configure GEM
with the applicable accessory load as specified in 40 CFR 1036.505 and
1036.514. For all powertrains and hybrid engines, configure GEM with
the tire slip model disabled.
(1) Driveline model with a transmission in hardware. For testing
with torque measurement at the axle input shaft or wheel hubs,
calculate, fnref,dyno, using the GEM HIL model's driveline
submodel or the following equation:
[GRAPHIC] [TIFF OMITTED] TR24JA23.080
Where:
ka[speed] = drive axle ratio as determined in paragraph
(h) of this section. Set ka[speed] equal to 1.0 if torque
is measured at the wheel hubs.
vrefi = simulated vehicle reference speed as calculated
in paragraph (f)(3) of this section.
r[speed] = tire radius as determined in paragraph (h) of
this section.
(2) Driveline model with a simulated transmission. For testing with
the torque measurement at the engine's crankshaft,
fnref,dyno is the dynamometer target speed from the GEM HIL
model's transmission submodel. You may request our approval to change
the transmission submodel, as long as the changes do not affect the
gear selection logic. Before testing, initialize the transmission model
with the engine's measured torque curve and the applicable steady-state
fuel map from the GEM HIL model. You may request our approval to input
your own steady-state fuel map. For example, this request for approval
could include using a fuel map that represents the combined performance
of the engine and hybrid components. Configure the torque converter to
simulate neutral idle when using this procedure to generate engine fuel
maps in 40 CFR 1036.505 or to perform the Supplemental Emission Test
(SET) testing under 40 CFR
[[Page 4645]]
1036.510. You may change engine commanded torque at idle to better
represent CITT for transient testing under 40 CFR 1036.512. You may
change the simulated engine inertia to match the inertia of the engine
under test. We will evaluate your requests under this paragraph (f)(2)
based on your demonstration that that the adjusted testing better
represents in-use operation.
(i) The transmission submodel needs the following model inputs:
(A) Torque measured at the engine's crankshaft.
(B) Engine estimated torque determined from the electronic control
module or by converting the instantaneous operator demand to an
instantaneous torque in N[middot]m.
(C) Dynamometer mode when idling (speed-control or torque-control).
(D) Measured engine speed when idling.
(E) Transmission output angular speed,
fni,transmission, calculated as follows:
[GRAPHIC] [TIFF OMITTED] TR24JA23.081
Where:
ka[speed] = drive axle ratio as determined in paragraph
(h) of this section.
vrefi = simulated vehicle reference speed as calculated
in paragraph (f)(3) of this section.
r[speed] = tire radius as determined in paragraph (h) of
this section.
(ii) The transmission submodel generates the following model
outputs:
(A) Dynamometer target speed.
(B) Dynamometer idle load.
(C) Transmission engine load limit.
(D) Engine speed target.
(3) Vehicle model. Calculate the simulated vehicle reference speed,
[nu]refi, using the GEM HIL model's vehicle submodel or the
equations in this paragraph (f)(3):
[GRAPHIC] [TIFF OMITTED] TR24JA23.082
Where:
i = a time-based counter corresponding to each measurement during
the sampling period. Let vref1 = 0; start calculations at
i = 2. A 10-minute sampling period will generally involve 60,000
measurements.
T = instantaneous measured torque at the axle input, measured at the
wheel hubs, or simulated by the GEM HIL model's transmission
submodel.
Effaxle = axle efficiency. Use Effaxle = 0.955
for T >=0, and use Effaxle = \1/0\.955 for T <0. Use
Effaxle = 1.0 if torque is measured at the wheel hubs.
M = vehicle mass for a vehicle class as determined in paragraph (h)
of this section.
g = gravitational constant = 9.80665 m/s\2\.
Crr = coefficient of rolling resistance for a vehicle
class as determined in paragraph (h) of this section.
Gi -1 = the percent grade interpolated at
distance, D i-1, from the duty cycle in appendix D to
this part corresponding to measurement i-1.
[GRAPHIC] [TIFF OMITTED] TR24JA23.083
[rho] = air density at reference conditions. Use [rho] = 1.1845 kg/
m\3\.
CdA = drag area for a vehicle class as determined in
paragraph (h) of this section.
Fbrake,i-1 = instantaneous braking
force applied by the driver model.
[GRAPHIC] [TIFF OMITTED] TR24JA23.084
[Delta]t = the time interval between measurements. For example, at
100 Hz, [Delta]t = 0.0100 seconds.
Mrotating = inertial mass of rotating components. Let
Mrotating = 340 kg for vocational Light HDV or vocational
Medium HDV. See paragraph (h) of this section for tractors and for
vocational Heavy HDV.
(4) Example. The following example illustrates a calculation of
fnref,dyno using paragraph (f)(1) of this section where
torque is measured at the axle input shaft. This example is for a
vocational Light HDV or vocational Medium HDV with 6 speed automatic
transmission at B speed (Test 4 in Table 1 to paragraph (h)(2)(ii) of
this section).
kaB = 4.0
rB = 0.399 m
T999 = 500.0 N[middot]m
Crr = 7.7 N/kN = 7.7[middot]10-\3\ N/N
M = 11408 kg
CdA = 5.4 m\2\
G999 = 0.39% = 0.0039
[GRAPHIC] [TIFF OMITTED] TR24JA23.085
Fbrake,999 = 0 N
vref,999 = 20.0 m/s
[Delta]t = 0.0100 s
Mrotating = 340 kg
[GRAPHIC] [TIFF OMITTED] TR24JA23.086
[[Page 4646]]
[GRAPHIC] [TIFF OMITTED] TR24JA23.087
(g) Driver model. Use the GEM HIL model's driver submodel or design
a driver model to simulate a human driver modulating the throttle and
brake pedals. In either case, tune the model to follow the test cycle
as closely as possible meeting the following specifications:
(1) The driver model must meet the following speed requirements:
(i) For operation over the highway cruise cycles, the speed
requirements described in 40 CFR 1066.425(b) and (c).
(ii) For operation over the transient cycle specified in appendix A
of this part, the SET as defined 40 CFR 1036.510, the Federal Test
Procedure (FTP) as defined in 40 CFR 1036.512, and the Low Load Cycle
(LLC) as defined in 40 CFR 1036.514, the speed requirements described
in 40 CFR 1066.425(b) and (c).
(iii) The exceptions in 40 CFR 1066.425(b)(4) apply to the highway
cruise cycles, the transient cycle specified in appendix A of this
part, SET, FTP, and LLC.
(iv) If the speeds do not conform to these criteria, the test is
not valid and must be repeated.
(2) Send a brake signal when operator demand is zero and vehicle
speed is greater than the reference vehicle speed from the test cycle.
Include a delay before changing the brake signal to prevent dithering,
consistent with good engineering judgment.
(3) Allow braking only if operator demand is zero.
(4) Compensate for the distance driven over the duty cycle over the
course of the test. Use the following equation to perform the
compensation in real time to determine your time in the cycle:
[GRAPHIC] [TIFF OMITTED] TR24JA23.088
Where:
vvehicle = measured vehicle speed.
vcycle = reference speed from the test cycle. If v
cycle,i -1 <1.0 m/s, set
vcycle,i-1 =
vvehicle,i-1.
(h) Vehicle configurations to evaluate for generating fuel
maps as defined in 40 CFR 1036.505. Configure the driveline and vehicle
models from paragraph (f) of this section in the test cell to test the
powertrain. Simulate multiple vehicle configurations that represent the
range of intended vehicle applications using one of the following
options:
(1) For known vehicle configurations, use at least three equally
spaced axle ratios or tire sizes and three different road loads (nine
configurations), or at least four equally spaced axle ratios or tire
sizes and two different road loads (eight configurations). Select axle
ratios to represent the full range of expected vehicle installations.
Select axle ratios and tire sizes such that the ratio of engine speed
to vehicle speed covers the range of ratios of minimum and maximum
engine speed to vehicle speed when the transmission is in top gear for
the vehicles in which the powertrain will be installed. Note that you
do not have to use the same axle ratios and tire sizes for each GEM
regulatory subcategory. You may determine appropriate
Crr, CdA, and mass values to cover the range of
intended vehicle applications or you may use the
Crr, CdA, and mass values specified in paragraph
(h)(2) of this section.
(2) If vehicle configurations are not known, determine the vehicle
model inputs for a set of vehicle configurations as described in 40 CFR
1036.540(c)(3) with the following exceptions:
(i) In the equations of 40 CFR 1036.540(c)(3)(i),
ktopgear is the actual top gear ratio of the powertrain
instead of the transmission gear ratio in the highest available gear
given in Table 1 in 40 CFR 1036.540.
(ii) Test at least eight different vehicle configurations for
powertrains that will be installed in Spark-ignition HDE, vocational
Light HDV, and vocational Medium HDV using the following table instead
of Table 2 in 40 CFR 1036.540:
[[Page 4647]]
[GRAPHIC] [TIFF OMITTED] TR24JA23.089
(iii) Select and test vehicle configurations as described in 40 CFR
1036.540(c)(3)(iii) for powertrains that will be installed in
vocational Heavy HDV and tractors using the following tables instead of
Table 3 and Table 4 in 40 CFR 1036.540:
[[Page 4648]]
[GRAPHIC] [TIFF OMITTED] TR24JA23.090
(3) For hybrid powertrain systems where the transmission will be
simulated, use the transmission parameters defined in 40 CFR
1036.540(c)(2) to determine transmission type and gear ratio. Use a
fixed transmission efficiency of 0.95. The GEM HIL transmission model
uses a transmission parameter file for each test that includes the
transmission type, gear ratios, lockup gear, torque limit per gear from
40 CFR 1036.540(c)(2), and the values from 40 CFR 1036.505(b)(4) and
(c).
(i) [Reserved]
(j) Duty cycles to evaluate. Operate the powertrain over each of
the duty cycles specified in Sec. 1037.510(a)(2), and for each
applicable vehicle configuration from paragraph (h) of this section.
Determine cycle-average powertrain fuel maps by testing the powertrain
using the procedures in 40 CFR 1036.540(d) with the following
exceptions:
(1) Understand ``engine'' to mean ``powertrain''.
(2) Warm up the powertrain as described in 40 CFR 1036.520(c)(1).
(3) Within 90 seconds after concluding the warm-up, start the
transition to the preconditioning cycle as described in paragraph
(j)(5) of this section.
(4) For plug-in hybrid engines, precondition the battery and then
complete all back-to-back tests for each vehicle configuration
according to 40 CFR 1066.501 before moving to the next vehicle
configuration.
(5) If the preceding duty cycle does not end at 0 mi/hr, transition
between duty cycles by decelerating at a rate of 2 mi/hr/s at 0% grade
until the vehicle reaches zero speed. Shut off the powertrain. Prepare
the powertrain and test cell for the next duty-cycle.
(6) Start the next duty-cycle within 60 to 180 seconds after
shutting off the powertrain.
(i) To start the next duty-cycle, for hybrid powertrains, key on
the vehicle and then start the duty-cycle. For conventional powertrains
key on the vehicle, start the engine, wait for the engine to stabilize
at idle speed, and then start the duty-cycle.
(ii) If the duty-cycle does not start at 0 mi/hr, transition to the
next duty cycle by accelerating at a target rate of 1 mi/hr/s at 0%
grade. Stabilize for 10 seconds at the initial duty cycle conditions
and start the duty-cycle.
(7) Calculate cycle work using GEM or the speed and torque from the
driveline and vehicle models from paragraph (f) of this section to
determine the sequence of duty cycles.
(8) Calculate the mass of fuel consumed for idle duty cycles as
[[Page 4649]]
described in paragraph (n) of this section.
(k) Measuring NOX emissions. Measure NOX
emissions for each sampling period in grams. You may perform these
measurements using a NOX emission-measurement system that
meets the requirements of 40 CFR part 1065, subpart J. If a system
malfunction prevents you from measuring NOX emissions during
a test under this section but the test otherwise gives valid results,
you may consider this a valid test and omit the NOX emission
measurements; however, we may require you to repeat the test if we
determine that you inappropriately voided the test with respect to
NOX emission measurement.
(l) [Reserved]
(m) Measured output speed validation. For each test point, validate
the measured output speed with the corresponding reference values. If
the range of reference speed is less than 10 percent of the mean
reference speed, you need to meet only the standard error of the
estimate in Table 1 of this section. You may delete points when the
vehicle is stopped. If your speed measurement is not at the location of
fnref, correct your measured speed using the constant speed
ratio between the two locations. Apply cycle-validation criteria for
each separate transient or highway cruise cycle based on the following
parameters:
Table 4 to Paragraph (m) of Sec. 1037.550--Statistical Criteria for
Validating Duty Cycles
------------------------------------------------------------------------
Parameter \a\ Speed control
------------------------------------------------------------------------
Slope, a1................................. 0.990 <=a1 <=1.010.
Absolute value of intercept, <=2.0% of maximum fnref
[bond]a0[bond]. speed.
Standard error of the estimate, SEE....... <=2.0% of maximum fnref
speed.
Coefficient of determination, r\2\........ >=0.990.
------------------------------------------------------------------------
\a\ Determine values for specified parameters as described in 40 CFR
1065.514(e) by comparing measured and reference values for fnref,dyno.
(n) Fuel consumption at idle. Record measurements using direct and/
or indirect measurement of fuel flow. Determine the fuel-consumption
rates at idle for the applicable duty cycles described in Sec.
1037.510(a)(2) as follows:
(1) Direct fuel flow measurement. Determine the corresponding mean
values for mean idle fuel mass flow rate, mIfuelidle, for
each duty cycle, as applicable. Use of redundant direct fuel-flow
measurements require our advance approval.
(2) Indirect fuel flow measurement. Record speed and torque and
measure emissions and other inputs needed to run the chemical balance
in 40 CFR 1065.655(c). Determine the corresponding mean values for each
duty cycle. Use of redundant indirect fuel-flow measurements require
our advance approval. Measure background concentration as described in
40 CFR 1036.535(b)(4)(ii). We recommend setting the CVS flow rate as
low as possible to minimize background, but without introducing errors
related to insufficient mixing or other operational considerations.
Note that for this testing 40 CFR 1065.140(e) does not apply, including
the minimum dilution ratio of 2:1 in the primary dilution stage.
Calculate the idle fuel mass flow rate for each duty cycle,
mIfuelidle, for each set of vehicle settings, as follows:
[GRAPHIC] [TIFF OMITTED] TR24JA23.091
Where:
MC = molar mass of carbon.
wCmeas = carbon mass fraction of fuel (or mixture of test
fuels) as determined in 40 CFR 1065.655(d), except that you may not
use the default properties in Table 2 of 40 CFR 1065.655 to
determine [alpha], [beta], and wC for liquid fuels.
niexh = the mean raw exhaust molar flow rate from which
you measured emissions according to 40 CFR 1065.655.
xCcombdry = the mean concentration of carbon from fuel
and any injected fluids in the exhaust per mole of dry exhaust.
xH2Oexhdry = the mean concentration of
H2O in exhaust per mole of dry exhaust.
mICO2DEF = the mean CO2 mass
emission rate resulting from diesel exhaust fluid decomposition over
the duty cycle as determined in 40 CFR 1036.535(b)(9). If your
engine does not use diesel exhaust fluid, or if you choose not to
perform this correction, set miCO2DEF equal to
0.
MCO2 = molar mass of carbon dioxide.
Example:
MC = 12.0107 g/mol
wCmeas = 0.867
niexh = 25.534 mol/s
xCcombdry = 2.805[middot]10-\3\ mol/mol
xH2Oexhdry = 3.53[middot]10-\2\ mol/
mol
miCO2DEF = 0.0726 g/s
MCO2 = 44.0095
[GRAPHIC] [TIFF OMITTED] TR24JA23.092
mifuelidle = 0.405 g/s = 1458.6 g/hr
(o) Create GEM inputs. Use the results of powertrain testing to
determine GEM inputs for the different simulated vehicle configurations
as follows:
(1) Correct the measured or calculated fuel masses,
mfuel[cycle], and mean idle fuel mass flow rates,
mifuelidle, if applicable, for each test result to a mass-
specific net energy content of a reference fuel as described in 40 CFR
1036.535(e), replacing mifuel with mfuel[cycle]
where applicable in Eq. 1036.535-4.
(2) Declare fuel masses, mfuel[cycle] and
mifuelidle. Determine mfuel[cycle] using the
calculated fuel mass consumption values described in 40 CFR
1036.540(d)(12). In addition, declare mean fuel mass flow rate for each
applicable idle duty cycle, mifuelidle. These declared
values may not be lower than any corresponding measured values
determined in this section. If you use both direct and indirect
measurement of fuel flow, determine the corresponding declared values
as described in 40 CFR 1036.535(g)(2) and (3). These declared values,
which serve as emission standards, collectively represent the
powertrain fuel map for certification.
(3) For engines designed for plug-in hybrid electric vehicles, the
mass of fuel for each cycle, mfuel[cycle], is the utility
factor-weighted fuel mass, mfuelUF[cycle]. This is
determined by calculating mfuel for the full charge-
depleting and charge-sustaining portions of the test and
[[Page 4650]]
weighting the results, using the following equation:
[GRAPHIC] [TIFF OMITTED] TR24JA23.093
Where:
i = an indexing variable that represents one test interval.
N = total number of charge-depleting test intervals.
mfuel[cycle]CDi = total mass of fuel in the charge-
depleting portion of the test for each test interval, i, starting
from i = 1, including the test interval(s) from the transition
phase.
UFDCDi = utility factor fraction at distance
DCDi from Eq. 1037.505-9 as determined by interpolating
the approved utility factor curve for each test interval, i,
starting from i = 1. Let UFDCD0 = 0
j = an indexing variable that represents one test interval.
M = total number of charge-sustaining test intervals.
mfuel[cycle]CSj = total mass of fuel over the charge-
sustaining portion of the test for each test interval, j, starting
from j = 1.
UFRCD = utility factor fraction at the full charge-
depleting distance, RCD, as determined by interpolating
the approved utility factor curve. RCD is the cumulative
distance driven over N charge-depleting test intervals.
[GRAPHIC] [TIFF OMITTED] TR24JA23.094
Where:
k = an indexing variable that represents one recorded velocity
value.
Q = total number of measurements over the test interval.
v = vehicle velocity at each time step, k, starting from k = 1. For
tests completed under this section, v is the vehicle velocity as
determined by Eq. 1037.550-1. Note that this should include charge-
depleting test intervals that start when the engine is not yet
operating.
[Delta]t = 1/frecord
frecord = the record rate.
Example for the 55 mi/hr Cruise Cycle:
Q = 8790
v1 = 55.0 mi/hr
v2 = 55.0 mi/hr
v3 = 55.1 mi/hr
frecord = 10 Hz
[Delta]t = 1/10 Hz = 0.1 s
[GRAPHIC] [TIFF OMITTED] TR24JA23.095
DCD2 = 13.4 mi
DCD3 = 13.4 mi
N = 3
UFDCD1 = 0.05
UFDCD2 = 0.11
UFDCD3 = 0.21
mfuel55cruiseCD1 = 0 g
mfuel55cruiseCD2 = 0 g
mfuel55cruiseCD3 = 1675.4 g
M = 1
mfuel55cruiseCS = 4884.1 g
UFRCD = 0.21
[GRAPHIC] [TIFF OMITTED] TR24JA23.096
mfuelUF55cruise = 4026.0 g
(4) For the transient cycle specified in Sec. 1037.510(a)(2)(i),
calculate powertrain output speed per unit of vehicle speed,
[GRAPHIC] [TIFF OMITTED] TR24JA23.097
using one of the following methods:
(i) For testing with torque measurement at the axle input shaft:
[GRAPHIC] [TIFF OMITTED] TR24JA23.098
Example:
ka = 4.0
rB = 0.399 m
[GRAPHIC] [TIFF OMITTED] TR24JA23.099
[[Page 4651]]
(ii) For testing with torque measurement at the wheel hubs, use Eq.
1037.550-8 setting ka equal to 1.
(iii) For testing with torque measurement at the engine's
crankshaft:
[GRAPHIC] [TIFF OMITTED] TR24JA23.100
Where:
fnengine = average engine speed when vehicle speed is at
or above 0.100 m/s.
vref = average simulated vehicle speed at or above 0.100
m/s.
Example:
fnengine = 1870 r/min = 31.17 r/s
vref = 19.06 m/s
[GRAPHIC] [TIFF OMITTED] TR24JA23.101
(5) Calculate engine idle speed, by taking the average engine speed
measured during the transient cycle test while the vehicle speed is
below 0.100 m/s. (Note: Use all the charge-sustaining test intervals
when determining engine idle speed for plug-in hybrid engines and
powertrains.)
(6) For the cruise cycles specified in Sec. 1037.510(a)(2)(ii),
calculate the average powertrain output speed, fnpowertrain,
and the average powertrain output torque (positive torque only),
Tpowertrain, at vehicle speed at or above 0.100 m/s. (Note:
Use all the charge-sustaining and charge-depleting test intervals when
determining fnpowertrain and Tpowertrain for
plug-in hybrid engines and powertrains.)
(7) Calculate positive work, W[cycle], as the work over
the duty cycle at the axle input shaft, wheel hubs, or the engine's
crankshaft, as applicable, when vehicle speed is at or above 0.100 m/s.
For plug-in hybrids engines and powertrains, calculate,
W[cycle], by calculating the positive work over each of the
charge-sustaining and charge-depleting test intervals and then
averaging them together.
(8) The following tables illustrate the GEM data inputs
corresponding to the different vehicle configurations for a given duty
cycle:
(i) For the transient cycle:
[GRAPHIC] [TIFF OMITTED] TR24JA23.102
(ii) For the cruise cycles:
Table 6 to Paragraph (o)(8)(ii) of Sec. 1037.550--Generic Example of Output Matrix for Cruise Cycle Vehicle Configurations
--------------------------------------------------------------------------------------------------------------------------------------------------------
Configuration
Parameter --------------------------------------------------------------------------------------------------------------------
1 2 3 4 5 6 7 ... n
--------------------------------------------------------------------------------------------------------------------------------------------------------
mfuel[cycle].......................
fnpowertrain[cycle]................
Tpowertrain[cycle].................
W[cycle]...........................
--------------------------------------------------------------------------------------------------------------------------------------------------------
[[Page 4652]]
0
122. Amend Sec. 1037.551 by revising the introductory text and
paragraphs (b) and (c) to read as follows:
Sec. 1037.551 Engine-based simulation of powertrain testing.
Section 1037.550 describes how to measure fuel consumption over
specific duty cycles with an engine coupled to a transmission; Sec.
1037.550(a)(5) describes how to create equivalent duty cycles for
repeating those same measurements with just the engine. This Sec.
1037.551 describes how to perform this engine testing to simulate the
powertrain test. These engine-based measurements may be used for
selective enforcement audits as described in Sec. 1037.301, as long as
the test engine's operation represents the engine operation observed in
the powertrain test. If we use this approach for confirmatory testing,
when making compliance determinations, we will consider the uncertainty
associated with this approach relative to full powertrain testing. Use
of this approach for engine SEAs is optional for engine manufacturers.
* * * * *
(b) Operate the engine over the applicable engine duty cycles
corresponding to the vehicle cycles specified in Sec. 1037.510(a)(2)
for powertrain testing over the applicable vehicle simulations
described in Sec. 1037.550(j). Warm up the engine to prepare for the
transient test or one of the highway cruise cycles by operating it one
time over one of the simulations of the corresponding duty cycle. Warm
up the engine to prepare for the idle test by operating it over a
simulation of the 65-mi/hr highway cruise cycle for 600 seconds. Within
60 seconds after concluding the warm up cycle, start emission sampling
while the engine operates over the duty cycle. You may perform any
number of test runs directly in succession once the engine is warmed
up. Perform cycle validation as described in 40 CFR 1065.514 for engine
speed, torque, and power.
(c) Calculate the mass of fuel consumed as described in Sec.
1037.550(n) and (o). Correct each measured value for the test fuel's
mass-specific net energy content as described in 40 CFR 1036.550. Use
these corrected values to determine whether the engine's emission
levels conform to the declared fuel-consumption rates from the
powertrain test.
0
123. Amend Sec. 1037.555 by revising the introductory text and
paragraph (g) to read as follows:
Sec. 1037.555 Special procedures for testing Phase 1 hybrid systems.
This section describes a powertrain testing procedure for
simulating a chassis test with a pre-transmission or post-transmission
hybrid system to perform A to B testing of Phase 1 vehicles. These
procedures may also be used to perform A to B testing with non-hybrid
systems. See Sec. 1037.550 for Phase 2 hybrid systems.
* * * * *
(g) The driver model should be designed to follow the cycle as
closely as possible and must meet the requirements of Sec. 1037.510
for steady-state testing and 40 CFR 1066.425 for transient testing. The
driver model should be designed so that the brake and throttle are not
applied at the same time.
* * * * *
0
124. Amend Sec. 1037.560 by revising paragraph (c) to read as follows:
Sec. 1037.560 Axle efficiency test.
* * * * *
(c) Measure input and output speed and torque as described in 40
CFR 1065.210(b). You must use a speed-measurement system that meets an
accuracy of 0.05% of point. Use torque transducers that
meet an accuracy requirement of 1.0 N[middot]m for unloaded
test points and 0.2% of the maximum tested axle input
torque or output torque, respectively, for loaded test points.
Calibrate and verify measurement instruments according to 40 CFR part
1065, subpart D. Command speed and torque at a minimum of 10 Hz, and
record all data, including bulk oil temperature, at a minimum of 1 Hz
mean values.
* * * * *
0
125. Amend Sec. 1037.601 by revising paragraphs (a)(1) and (c) to read
as follows:
Sec. 1037.601 General compliance provisions.
(a) * * *
(1) Except as specifically allowed by this part or 40 CFR part
1068, it is a violation of 40 CFR 1068.101(a)(1) to introduce into U.S.
commerce either a tractor or vocational vehicle that is not certified
to the applicable requirements of this part or a tractor or vocational
vehicle containing an engine that is not certified to the applicable
requirements of 40 CFR part 86 or 1036. Further, it is a violation to
introduce into U.S. commerce a Phase 1 tractor containing an engine not
certified for use in tractors; or to introduce into U.S. commerce a
vocational vehicle containing a Light HDE or Medium HDE not certified
for use in vocational vehicles. These prohibitions apply especially to
the vehicle manufacturer. Note that this paragraph (a)(1) allows the
use of Heavy heavy-duty tractor engines in vocational vehicles.
* * * * *
(c) The prohibitions of 40 CFR 1068.101 apply for vehicles subject
to the requirements of this part. The following specific provisions
apply:
(1) The actions prohibited under this provision include introducing
into U.S. commerce a complete or incomplete vehicle subject to the
standards of this part where the vehicle is not covered by a valid
certificate of conformity or exemption.
(2) Applying a Clean Idle sticker to a vehicles with an installed
engine that is not certified to the NOX standard of 40 CFR
1036.104(b) violates the prohibition in 40 CFR 1068.101(b)(7)(iii).
* * * * *
0
126. Amend Sec. 1037.605 by revising paragraphs (a) introductory text
and (a)(4) to read as follows:
Sec. 1037.605 Installing engines certified to alternate standards for
specialty vehicles.
(a) General provisions. This section allows vehicle manufacturers
to introduce into U.S. commerce certain new motor vehicles using
engines certified to alternate emission standards specified in 40 CFR
1036.605 for motor vehicle engines used in specialty vehicles. You may
not install an engine certified to these alternate standards if there
is an engine certified to the full set of requirements of 40 CFR part
1036 that has the appropriate physical and performance characteristics
to power the vehicle. Note that, although these alternate emission
standards are mostly equivalent to standards that apply for nonroad
engines under 40 CFR part 1039 or 1048, they are specific to motor
vehicle engines. The provisions of this section apply for the following
types of specialty vehicles:
* * * * *
(4) Through model year 2027, vehicles with a hybrid powertrain in
which the engine provides energy only for the Rechargeable Energy
Storage System.
* * * * *
0
127. Amend Sec. 1037.615 by revising paragraph (f) to read as follows:
Sec. 1037.615 Advanced technologies.
* * * * *
(f) For electric vehicles and for fuel cells powered by hydrogen,
calculate CO2 credits using an FEL of 0 g/ton-mile. Note
that these vehicles are subject to compression-ignition standards for
CO2.
* * * * *
[[Page 4653]]
0
128. Amend Sec. 1037.635 by revising paragraph (b)(2) to read as
follows:
Sec. 1037.635 Glider kits and glider vehicles.
* * * * *
(b) * * *
(2) The engine must meet the criteria pollutant standards of 40 CFR
part 86 or 40 CFR part 1036 that apply for the engine model year
corresponding to the vehicle's date of manufacture.
* * * * *
0
129. Amend Sec. 1037.705 by revising paragraph (b) to read as follows:
Sec. 1037.705 Generating and calculating emission credits.
* * * * *
(b) For each participating family or subfamily, calculate positive
or negative emission credits relative to the otherwise applicable
emission standard. Calculate positive emission credits for a family or
subfamily that has an FEL below the standard. Calculate negative
emission credits for a family or subfamily that has an FEL above the
standard. Sum your positive and negative credits for the model year
before rounding. Round the sum of emission credits to the nearest
megagram (Mg), using consistent units with the following equation:
Emission credits (Mg) = (Std-FEL) x PL x Volume x UL x 10
-\6\
Where:
Std = the emission standard associated with the specific regulatory
subcategory (g/ton-mile).
FEL = the family emission limit for the vehicle subfamily (g/ton-
mile).
PL = standard payload, in tons.
Volume = U.S.-directed production volume of the vehicle
subfamily. For example, if you produce three configurations with the
same FEL, the subfamily production volume would be the sum of the
production volumes for these three configurations.
UL = useful life of the vehicle, in miles, as described in
Sec. Sec. 1037.105 and 1037.106. Use 250,000 miles for trailers.
* * * * *
0
130. Amend Sec. 1037.725 by revising the section heading to read as
follows:
Sec. 1037.725 Required information for certification.
* * * * *
0
131. Amend Sec. 1037.730 by revising paragraphs (a), (b) introductory
text, (c), and (f) to read as follows:
Sec. 1037.730 ABT reports.
(a) If you certify any vehicle families using the ABT provisions of
this subpart, send us a final report by September 30 following the end
of the model year.
(b) Your report must include the following information for each
vehicle family participating in the ABT program:
* * * * *
(c) Your report must include the following additional information:
(1) Show that your net balance of emission credits from all your
participating vehicle families in each averaging set in the applicable
model year is not negative, except as allowed under Sec. 1037.745.
Your credit tracking must account for the limitation on credit life
under Sec. 1037.740(c).
(2) State whether you will retain any emission credits for banking.
If you choose to retire emission credits that would otherwise be
eligible for banking, identify the families that generated the emission
credits, including the number of emission credits from each family.
(3) State that the report's contents are accurate.
(4) Identify the technologies that make up the certified
configuration associated with each vehicle identification number. You
may identify this as a range of identification numbers for vehicles
involving a single, identical certified configuration.
* * * * *
(f) Correct errors in your report as follows:
(1) If you or we determine by September 30 after the end of the
model year that errors mistakenly decreased your balance of emission
credits, you may correct the errors and recalculate the balance of
emission credits. You may not make these corrections for errors that
are determined later than September 30 after the end of the model year.
If you report a negative balance of emission credits, we may disallow
corrections under this paragraph (f)(1).
(2) If you or we determine any time that errors mistakenly
increased your balance of emission credits, you must correct the errors
and recalculate the balance of emission credits.
0
132. Amend Sec. 1037.735 by revising paragraph (b) to read as follows:
Sec. 1037.735 Recordkeeping.
* * * * *
(b) Keep the records required by this section for at least eight
years after the due date for the final report. You may not use emission
credits for any vehicles if you do not keep all the records required
under this section. You must therefore keep these records to continue
to bank valid credits.
* * * * *
0
133. Amend Sec. 1037.740 by revising paragraph (b) to read as follows:
Sec. 1037.740 Restrictions for using emission credits.
* * * * *
(b) Credits from hybrid vehicles and other advanced technologies.
The following provisions apply for credits you generate under Sec.
1037.615.
(1) Credits generated from Phase 1 vehicles may be used for any of
the averaging sets identified in paragraph (a) of this section; you may
also use those credits to demonstrate compliance with the
CO2 emission standards in 40 CFR 86.1819 and 40 CFR part
1036. Similarly, you may use Phase 1 advanced-technology credits
generated under 40 CFR 86.1819-14(k)(7) or 40 CFR 1036.615 to
demonstrate compliance with the CO2 standards in this part.
The maximum amount of advanced-technology credits generated from Phase
1 vehicles that you may bring into each of the following service class
groups is 60,000 Mg per model year:
(i) Spark-ignition HDE, Light HDE, and Light HDV. This group
comprises the averaging set listed in paragraph (a)(1) of this section
and the averaging set listed in 40 CFR 1036.740(a)(1) and (2).
(ii) Medium HDE and Medium HDV. This group comprises the averaging
sets listed in paragraph (a)(2) of this section and 40 CFR
1036.740(a)(3).
(iii) Heavy HDE and Heavy HDV. This group comprises the averaging
sets listed in paragraph (a)(3) of this section and 40 CFR
1036.740(a)(4).
(iv) This paragraph (b)(1) does not limit the advanced-technology
credits that can be used within a service class group if they were
generated in that same service class group.
(2) Credits generated from Phase 2 vehicles are subject to all the
averaging-set restrictions that apply to other emission credits.
* * * * *
0
134. Amend Sec. 1037.801 by:
0
a. Revising the definitions of ``Adjustable parameter'', ``Automatic
tire inflation system'', and ``Automatic transmission (AT)'';
0
b. Adding definitions of ``Charge-depleting'', and ``Charge-
sustaining'' in alphabetical order;
0
c. Revising the definitions of ``Designated Compliance Officer'' and of
``Electric vehicle'';
0
d. Adding a definition of ``Emission-related component'' in
alphabetical order; and
0
e. Revising the definitions of ``Low rolling resistance tire'',
``Neutral coasting'', ``Rechargeable Energy Storage System (RESS)'',
and ``Tire rolling resistance level (TRRL)''.
The additions and revisions read as follows:
[[Page 4654]]
Sec. 1037.801 Definitions.
* * * * *
Adjustable parameter has the meaning given in 40 CFR 1068.30.
* * * * *
Automatic tire inflation system means a pneumatically or
electronically activated system installed on a vehicle to maintain tire
pressure at a preset level. These systems eliminate the need to
manually inflate tires. Note that this is different than a tire
pressure monitoring system, which we define separately in this section.
Automatic transmission (AT) means a transmission with a torque
converter (or equivalent) that uses computerize or other internal
controls to shift gears in response to a single driver input for
controlling vehicle speed.. Note that automatic manual transmissions
are not automatic transmissions because they do not include torque
converters.
* * * * *
Charge-depleting has the meaning given in 40 CFR 1066.1001.
Charge-sustaining has the meaning given in 40 CFR 1066.1001.
* * * * *
Designated Compliance Officer means one of the following:
(1) For compression-ignition engines, Designated Compliance Officer
means Director, Diesel Engine Compliance Center, U.S. Environmental
Protection Agency, 2000 Traverwood Drive, Ann Arbor, MI 48105;
[email protected]; www.epa.gov/ve-certification.
(2) For spark-ignition engines, Designated Compliance Officer means
Director, Gasoline Engine Compliance Center, U.S. Environmental
Protection Agency, 2000 Traverwood Drive, Ann Arbor, MI 48105;
[email protected]; www.epa.gov/ve-certification.
* * * * *
Electric vehicle means a motor vehicle that does not include an
engine, and is powered solely by an external source of electricity and/
or solar power. Note that this definition does not include hybrid
electric vehicles or fuel cell vehicles that use a chemical fuel such
as gasoline, diesel fuel, or hydrogen. Electric vehicles may also be
referred to as all-electric vehicles to distinguish them from hybrid
vehicles.
* * * * *
Emission-related component has the meaning given in 40 CFR part
1068, appendix A.
* * * * *
Low rolling resistance tire means a tire on a vocational vehicle
with a TRRL at or below of 7.7 N/kN, a steer tire on a tractor with a
TRRL at or below 7.7 N/kN, a drive tire on a tractor with a TRRL at or
below 8.1 N/kN, a tire on a non-box trailer with a TRRL at or below of
6.5 N/kN, or a tire on a box van with a TRRL at or below of 6.0 N/kN.
* * * * *
Neutral coasting means a vehicle technology that automatically puts
the transmission in neutral when the vehicle has minimal power demand
while in motion, such as driving downhill.
* * * * *
Rechargeable Energy Storage System (RESS) has the meaning given in
40 CFR 1065.1001.
* * * * *
Tire rolling resistance level (TRRL) means a value with units of N/
kN that represents the rolling resistance of a tire configuration.
TRRLs are used as modeling inputs under Sec. Sec. 1037.515 and
1037.520. Note that a manufacturer may use the measured value for a
tire configuration's coefficient of rolling resistance, or assign some
higher value.
* * * * *
0
135. Amend Sec. 1037.805 by revising paragraphs (a), (b), (d), (e),
(f), and (g) to read as follows:
Sec. 1037.805 Symbols, abbreviations, and acronyms.
* * * * *
(a) Symbols for chemical species. This part uses the following
symbols for chemical species and exhaust constituents:
Table 1 to Paragraph (a) of Sec. 1037.805--Symbols for Chemical
Species and Exhaust Constituents
------------------------------------------------------------------------
Symbol Species
------------------------------------------------------------------------
C......................................... carbon.
CH4....................................... methane.
CO........................................ carbon monoxide.
CO2....................................... carbon dioxide.
H2O....................................... water.
HC........................................ hydrocarbon.
NMHC...................................... nonmethane hydrocarbon.
NMHCE..................................... nonmethane hydrocarbon
equivalent.
NO........................................ nitric oxide.
NO2....................................... nitrogen dioxide.
NOX....................................... oxides of nitrogen.
N2O....................................... nitrous oxide.
PM........................................ particulate matter.
THC....................................... total hydrocarbon.
THCE...................................... total hydrocarbon
equivalent.
------------------------------------------------------------------------
(b) Symbols for quantities. This part 1037 uses the following
symbols and units of measure for various quantities:
Table 2 to Paragraph (b) of Sec. 1037.805--Symbols for Quantities
----------------------------------------------------------------------------------------------------------------
Unit in terms of SI base
Symbol Quantity Unit Unit symbol units
----------------------------------------------------------------------------------------------------------------
A................. vehicle pound force or lbf or N.................... kg[middot]m[middot]s-
frictional load. newton. \2\.
a................. axle position
regression
coefficient.
[alpha]........... atomic hydrogen- mole per mole.... mol/mol..................... 1.
to-carbon ratio.
[alpha]........... axle position
regression
coefficient.
[alpha]0.......... intercept of air
speed correction.
[alpha]1.......... slope of air
speed correction.
ag................ acceleration of meters per second m/s\2\...................... m[middot]s-\2\.
Earth's gravity. squared.
a0................ intercept of
least squares
regression.
a1................ slope of least
squares
regression.
B................. vehicle load from pound force per lbf/(mi/hr) or N[middot]s/m. kg[middot]s-\1\.
drag and rolling mile per hour or
resistance. newton second
per meter.
b................. axle position
regression
coefficient.
[beta]............ atomic oxygen-to- mole per mole.... mol/mol..................... 1.
carbon ratio.
[beta]............ axle position
regression
coefficient.
[beta]0........... intercept of air
direction
correction.
[beta]1........... slope of air
direction
correction.
C................. vehicle-specific pound force per lbf/mph\2\ or N[middot]s\2\/ kg[middot]m-\1\.
aerodynamic mile per hour m\2\.
effects. squared or
newton-second
squared per
meter squared.
c................. axle position
regression
coefficient.
[[Page 4655]]
ci................ axle test
regression
coefficients.
Ci................ constant.........
[Delta]CdA........ differential drag meter squared.... m\2\........................ m\2\.
area.
CdA............... drag area........ meter squared.... m\2\........................ m\2\.
Cd................ drag coefficient.
CF................ correction factor
Crr............... coefficient of newton per N/kN........................ 10-\3\.
rolling kilonewton.
resistance.
D................. distance......... miles or meters.. mi or m..................... m.
e................. mass-weighted grams per ton- g/ton-mi.................... g/kg-km.
emission result. mile.
Eff............... efficiency.......
F................. adjustment factor
F................. force............ pound force or lbf or N.................... kg[middot]m[middot]s-
newton. \2\.
fn................ angular speed revolutions per r/min....................... [pi][middot]30[middot]s-
(shaft). minute. \1\.
G................. road grade....... percent.......... %........................... 10-\2\.
g................. gravitational meters per second m/s\2\...................... m[middot]s-\2\.
acceleration. squared.
h................. elevation or meters........... m........................... m.
height.
i................. indexing variable
ka................ drive axle ratio. ................. ............................ 1.
kd................ transmission gear
ratio.
ktopgear.......... highest available
transmission
gear.
L................. load over axle... pound force or lbf or N.................... kg[middot]m[middot]s-
newton. \2\.
m................. mass............. pound mass or lbm or kg................... kg.
kilogram.
M................. molar mass....... gram per mole.... g/mol....................... 10-
\3\[middot]kg[middot]mo
l-\1\.
M................. vehicle mass..... kilogram......... kg.......................... kg.
Me................ vehicle effective kilogram......... kg.......................... kg.
mass.
Mrotating......... inertial mass of kilogram......... kg.......................... kg.
rotating
components.
N................. total number in
series.
n................. number of tires..
n................. amount of mole per second.. mol/s....................... mol[middot]s-\1\.
substance rate.
P................. power............ kilowatt......... kW.......................... 10\3\[middot]m\2\[middot
]kg[middot]s-\3\.
p................. pressure......... pascal........... Pa.......................... kg[middot]m-\1\[middot]s-
\2\.
[rho]............. mass density..... kilogram per kg/m\3\..................... kg[middot]m-\3\.
cubic meter.
PL................ payload.......... tons............. ton......................... kg.
[phis]............ direction........ degrees.......... [deg]....................... [deg].
[psi]............. direction........ degrees.......... [deg]....................... [deg].
r................. tire radius...... meter............ m........................... m.
r\2\.............. coefficient of
determination.
Re .............. Reynolds number..
SEE............... standard error of
the estimate.
[sigma]........... standard
deviation.
TRPM.............. tire revolutions revolutions per r/mi........................
per mile. mile.
TRRL.............. tire rolling newton per N/kN........................ 10-\3\.
resistance level. kilonewton.
T................. absolute kelvin........... K........................... K.
temperature.
T................. Celsius degree Celsius... [deg]C...................... K-273.15.
temperature.
T................. torque (moment of newton meter..... N[middot]m.................. m\2\[middot]kg[middot]s-
force). \2\.
t................. time............. hour or second... hr or s..................... s.
[Delta]t.......... time interval, second........... s........................... s.
period, 1/
frequency.
UF................ utility factor...
v................. speed............ miles per hour or mi/hr or m/s................ m[middot]s-\1\.
meters per
second.
w................. weighting factor.
w................. wind speed....... miles per hour... mi/hr....................... m[middot]s-\1\.
W................. work............. kilowatt-hour.... kW[middot]hr................ 3.6[middot]m\2\[middot]k
g[middot]s-\1\.
wC................ carbon mass gram per gram.... g/g......................... 1.
fraction.
WR................ weight reduction. pound mass....... lbm......................... kg.
x................. amount of mole per mole.... mol/mol..................... 1.
substance mole
fraction.
----------------------------------------------------------------------------------------------------------------
* * * * *
(d) Subscripts. This part uses the following subscripts for
modifying quantity symbols:
Table 4 to Paragraph (d) of Sec. 1037.805--Subscripts
------------------------------------------------------------------------
Subscript Meaning
------------------------------------------------------------------------
6.......................... 6[deg] yaw angle
sweep.
A...................................... A speed.
air.................................... air.
aero................................... aerodynamic.
[[Page 4656]]
alt.................................... alternative.
act.................................... actual or measured condition.
air.................................... air.
axle................................... axle.
B...................................... B speed.
brake.................................. brake.
C...................................... C speed.
Ccombdry............................... carbon from fuel per mole of
dry exhaust.
CD..................................... charge-depleting.
circuit................................ circuit.
CO2DEF................................. CO2 resulting from diesel
exhaust fluid decomposition.
CO2PTO................................. CO2 emissions for PTO cycle.
coastdown.............................. coastdown.
comp................................... composite.
CS..................................... charge-sustaining.
cycle.................................. test cycle.
drive.................................. drive axle.
drive-idle............................. idle with the transmission in
drive.
driver................................. driver.
dyno................................... dynamometer.
effective.............................. effective.
end.................................... end.
eng.................................... engine.
event.................................. event.
fuel................................... fuel.
full................................... full.
grade.................................. grade.
H2Oexhaustdry.......................... H2O in exhaust per mole of
exhaust.
hi..................................... high.
i...................................... an individual of a series.
idle................................... idle.
in..................................... inlet.
inc.................................... increment.
lo..................................... low.
loss................................... loss.
max.................................... maximum.
meas................................... measured quantity.
med.................................... median.
min.................................... minimum.
moving................................. moving.
out.................................... outlet.
P...................................... power.
pair................................... pair of speed segments.
parked-idle............................ idle with the transmission in
park.
partial................................ partial.
ploss.................................. power loss.
plug-in................................ plug-in hybrid electric
vehicle.
powertrain............................. powertrain.
PTO.................................... power take-off.
rated.................................. rated speed.
record................................. record.
ref.................................... reference quantity.
RL..................................... road load.
rotating............................... rotating.
seg.................................... segment.
speed.................................. speed.
spin................................... axle spin loss.
start.................................. start.
steer.................................. steer axle.
t...................................... tire.
test................................... test.
th..................................... theoretical.
total.................................. total.
trac................................... traction.
trac10................................. traction force at 10 mi/hr.
trailer................................ trailer axle.
transient.............................. transient.
TRR.................................... tire rolling resistance.
UF..................................... utility factor.
urea................................... urea.
veh.................................... vehicle.
w...................................... wind.
[[Page 4657]]
wa..................................... wind average.
yaw.................................... yaw angle.
ys..................................... yaw sweep.
zero................................... zero quantity.
------------------------------------------------------------------------
(e) Other acronyms and abbreviations. This part uses the following
additional abbreviations and acronyms:
Table 5 to Paragraph (e) of Sec. 1037.805--Other Acronyms and
Abbreviations
------------------------------------------------------------------------
Acronym Meaning
------------------------------------------------------------------------
ABT.................................... averaging, banking, and
trading.
AECD................................... auxiliary emission control
device.
AES.................................... automatic engine shutdown.
APU.................................... auxiliary power unit.
CD..................................... charge-depleting.
CFD.................................... computational fluid dynamics.
CFR.................................... Code of Federal Regulations.
CITT................................... curb idle transmission torque.
CS..................................... charge-sustaining.
DOT.................................... Department of Transportation.
ECM.................................... electronic control module.
EPA.................................... Environmental Protection
Agency.
FE..................................... fuel economy.
FEL.................................... Family Emission Limit.
FTP.................................... Federal Test Procedure.
GAWR................................... gross axle weight rating.
GCWR................................... gross combination weight
rating.
GEM.................................... greenhouse gas emission model.
GVWR................................... gross vehicle weight rating.
Heavy HDE.............................. heavy heavy-duty engine (see 40
CFR 1036.140).
Heavy HDV.............................. heavy heavy-duty vehicle (see
Sec. 1037.140).
HVAC................................... heating, ventilating, and air
conditioning.
ISO.................................... International Organization for
Standardization.
Light HDE.............................. light heavy-duty engine (see 40
CFR 1036.140).
Light HDV.............................. light heavy-duty vehicle (see
Sec. 1037.140).
LLC.................................... Low Load Cycle.
Medium HDE............................. medium heavy-duty engine (see
40 CFR 1036.140).
Medium HDV............................. medium heavy-duty vehicle (see
Sec. 1037.140).
NARA................................... National Archives and Records
Administration.
NHTSA.................................. National Highway Transportation
Safety Administration.
PHEV................................... plug-in hybrid electric
vehicle.
PTO.................................... power take-off.
RESS................................... rechargeable energy storage
system.
SAE.................................... SAE International.
SEE.................................... standard error of the estimate.
SET.................................... Supplemental Emission Test.
SKU.................................... stock-keeping unit.
Spark-ignition HDE..................... spark-ignition heavy-duty
engine (see 40 CFR 1036.140).
TRPM................................... tire revolutions per mile.
TRRL................................... tire rolling resistance level.
U.S.C.................................. United States Code.
VSL.................................... vehicle speed limiter.
------------------------------------------------------------------------
(f) Constants. This part uses the following constants:
Table 6 to Paragraph (f) of Sec. 1037.805--Constants
------------------------------------------------------------------------
Symbol Quantity Value
------------------------------------------------------------------------
g................... gravitational constant.. 9.80665 m[middot]-\2\.
R................... specific gas constant... 287.058 J/(kg[middot]K).
------------------------------------------------------------------------
(g) Prefixes. This part uses the following prefixes to define a
quantity:
Table 7 to Paragraph (g) of Sec. 1037.805--Prefixes
------------------------------------------------------------------------
Symbol Quantity Value
------------------------------------------------------------------------
[micro]......................... micro............. 10-\6\
m............................... milli............. 10-\3\
c............................... centi............. 10-\2\
k............................... kilo.............. 10\3\
M............................... mega.............. 10\6\
------------------------------------------------------------------------
[[Page 4658]]
0
136. Revise Sec. 1037.810 to read as follows:
Sec. 1037.810 Incorporation by reference.
Certain material is incorporated by reference into this part with
the approval of the Director of the Federal Register under 5 U.S.C.
552(a) and 1 CFR part 51. To enforce any edition other than that
specified in this section, EPA must publish a document in the Federal
Register and the material must be available to the public. All approved
incorporation by reference (IBR) material is available for inspection
at EPA and at the National Archives and Records Administration (NARA).
Contact EPA at: U.S. EPA, Air and Radiation Docket Center, WJC West
Building, Room 3334, 1301 Constitution Ave. NW, Washington, DC 20004;
www.epa.gov/dockets; (202) 202-1744. For information on inspecting this
material at NARA, visit www.archives.gov/federal-register/cfr/ibr-locations.html or email [email protected]. The material may be
obtained from the following sources:
(a) International Organization for Standardization, Case Postale
56, CH-1211 Geneva 20, Switzerland; (41) 22749 0111; www.iso.org; or
[email protected].
(1) ISO 28580:2009(E) ``Passenger car, truck and bus tyres--Methods
of measuring rolling resistance--Single point test and correlation of
measurement results'', First Edition, July 1, 2009, (``ISO 28580'');
IBR approved for Sec. 1037.520(c).
(2) [Reserved]
(b) National Institute of Standards and Technology (NIST), 100
Bureau Drive, Stop 1070, Gaithersburg, MD 20899-1070; (301) 975-6478;
www.nist.gov.
(1) NIST Special Publication 811, 2008 Edition, Guide for the Use
of the International System of Units (SI), Physics Laboratory, March
2008; IBR approved for Sec. 1037.805.
(2) [Reserved]
(c) SAE International, 400 Commonwealth Dr., Warrendale, PA 15096-
0001, (877) 606-7323 (U.S. and Canada) or (724) 776-4970 (outside the
U.S. and Canada), www.sae.org.
(1) SAE J1025 AUG2012, Test Procedures for Measuring Truck Tire
Revolutions Per Kilometer/Mile, Stabilized August 2012, (``SAE
J1025''); IBR approved for Sec. 1037.520(c).
(2) SAE J1252 JUL2012, SAE Wind Tunnel Test Procedure for Trucks
and Buses, Revised July 2012, (``SAE J1252''); IBR approved for
Sec. Sec. 1037.525(b); 1037.530(a).
(3) SAE J1263 MAR2010, Road Load Measurement and Dynamometer
Simulation Using Coastdown Techniques, Revised March 2010, (``SAE
J1263''); IBR approved for Sec. Sec. 1037.528 introductory text, (a),
(b), (c), (e), and (h); 1037.665(a).
(4) SAE J1594 JUL2010, Vehicle Aerodynamics Terminology, Revised
July 2010, (``SAE J1594''); IBR approved for Sec. 1037.530(d).
(5) SAE J2071 REV. JUN94, Aerodynamic Testing of Road Vehicles--
Open Throat Wind Tunnel Adjustment, Revised June 1994, (``SAE J2071'');
IBR approved for Sec. 1037.530(b).
(6) SAE J2263 MAY2020, (R) Road Load Measurement Using Onboard
Anemometry and Coastdown Techniques, Revised May 2020, (``SAE J2263'');
IBR approved for Sec. Sec. 1037.528 introductory text, (a), (b), (d),
and (f); 1037.665(a).
(7) SAE J2343 JUL2008, Recommended Practice for LNG Medium and
Heavy-Duty Powered Vehicles, Revised July 2008, (``SAE J2343''); IBR
approved for Sec. 1037.103(e).
(8) SAE J2452 ISSUED JUN1999, Stepwise Coastdown Methodology for
Measuring Tire Rolling Resistance, Issued June 1999, (``SAE J2452'');
IBR approved for Sec. 1037.528(h).
(9) SAE J2841 MAR2009, Utility Factor Definitions for Plug-In
Hybrid Electric Vehicles Using 2001 U.S. DOT National Household Travel
Survey Data, Issued March 2009, (``SAE J2841''); IBR approved for Sec.
1037.550(a).
(10) SAE J2966 SEP2013, Guidelines for Aerodynamic Assessment of
Medium and Heavy Commercial Ground Vehicles Using Computational Fluid
Dynamics, Issued September 2013, (``SAE J2966''); IBR approved for
Sec. 1037.532(a).
(d) U.S. EPA, Office of Air and Radiation, 2565 Plymouth Road, Ann
Arbor, MI 48105; www.epa.gov.
(1) Greenhouse gas Emissions Model (GEM), Version 2.0.1, September
2012 (``GEM version 2.0.1''); IBR approved for Sec. 1037.520.
(2) Greenhouse gas Emissions Model (GEM) Phase 2, Version 3.0, July
2016 (``GEM Phase 2, Version 3.0''); IBR approved for Sec.
1037.150(bb).
(3) Greenhouse gas Emissions Model (GEM) Phase 2, Version 3.5.1,
November 2020 (``GEM Phase 2, Version 3.5.1''); IBR approved for Sec.
1037.150(bb).
(4) Greenhouse gas Emissions Model (GEM) Phase 2, Version 4.0,
April 2022 (``GEM Phase 2, Version 4.0''); IBR approved for Sec. Sec.
1037.150(bb); 1037.520; 1037.550(a).
(5) GEM's MATLAB/Simulink Hardware-in-Loop model, Version 3.8,
December 2020 (``GEM HIL model 3.8''); IBR approved for Sec.
1037.150(bb).
Note 1 to paragraph (d): The computer code for these models is
available as noted in the introductory paragraph of this section. A
working version of the software is also available for download at
www.epa.gov/regulations-emissions-vehicles-and-engines/greenhouse-gas-emissions-model-gem-medium-and-heavy-duty.
0
137. Revise Sec. 1037.815 to read as follows:
Sec. 1037.815 Confidential information.
The provisions of 40 CFR 1068.10 and 1068.11 apply for information
you submit under this part.
0
138. Amend Sec. 1037.825 by revising paragraph (e)(1)(i) to read as
follows:
Sec. 1037.825 Reporting and recordkeeping requirements.
* * * * *
(e) * * *
(1) * * *
(i) In Sec. 1037.150 we include various reporting and
recordkeeping requirements related to interim provisions.
* * * * *
Appendix I to Part 1037 [Redesignated as Appendix A to Part 1037]
Appendix II to Part 1037 [Redesignated as Appendix B to Part 1037]
Appendix III to Part 1037 [Redesignated as Appendix C to Part 1037]
Appendix IV to Part 1037 [Redesignated as Appendix D to Part 1037]
Appendix V to Part 1037 [Redesignated as Appendix E to Part 1037]
0
139. Redesignate appendices to part 1037 as follows:
------------------------------------------------------------------------
Old appendix New appendix
------------------------------------------------------------------------
appendix I to part 1037 appendix A to part 1037.
appendix II to part 1037 appendix B to part 1037.
appendix III to part 1037 appendix C to part 1037.
appendix IV to part 1037 appendix D to part 1037.
appendix V to part 1037 appendix E to part 1037.
------------------------------------------------------------------------
PART 1039--CONTROL OF EMISSIONS FROM NEW AND IN-USE NONROAD
COMPRESSION-IGNITION ENGINES
0
140. The authority citation for part 1039 continues to read as follows:
Authority: 42 U.S.C. 7401-7671q.
0
141. Amend Sec. 1039.105 by revising the section heading and
paragraphs (a) introductory text and (b) introductory text to read as
follows:
[[Page 4659]]
Sec. 1039.105 What smoke opacity standards must my engines meet?
(a) The smoke opacity standards in this section apply to all
engines subject to emission standards under this part, except for the
following engines:
* * * * *
(b) Measure smoke opacity as specified in Sec. 1039.501(c). Smoke
opacity from your engines may not exceed the following standards:
* * * * *
0
142. Amend Sec. 1039.115 by revising paragraphs (e) and (f) to read as
follows:
Sec. 1039.115 What other requirements apply?
* * * * *
(e) Adjustable parameters. Engines that have adjustable parameters
must meet all the requirements of this part for any adjustment in the
practically adjustable range. We may require that you set adjustable
parameters to any specification within the practically adjustable range
during any testing, including certification testing, selective
enforcement auditing, or in-use testing. General provisions for
adjustable parameters apply as specified in 40 CFR 1068.50.
(f) Prohibited controls. (1) General provisions. You may not design
your engines with emission control devices, systems, or elements of
design that cause or contribute to an unreasonable risk to public
health, welfare, or safety while operating. For example, an engine may
not emit a noxious or toxic substance it would otherwise not emit that
contributes to such an unreasonable risk.
(2) Vanadium sublimation in SCR catalysts. For engines equipped
with vanadium-based SCR catalysts, you must design the engine and its
emission controls to prevent vanadium sublimation and protect the
catalyst from high temperatures. We will evaluate your engine design
based on the following information that you must include in your
application for certification:
(i) Identify the threshold temperature for vanadium sublimation for
your specified SCR catalyst formulation as described in 40 CFR
1065.1113 through 1065.1121.
(ii) Describe how you designed your engine to prevent catalyst
inlet temperatures from exceeding the temperature you identify in
paragraph (f)(2)(i) of this section, including consideration of engine
wear through the useful life. Also describe your design for catalyst
protection in case catalyst temperatures exceed the specified
temperature. In your description, include how you considered elevated
catalyst temperature resulting from sustained high-load engine
operation, catalyst exotherms, DPF regeneration, and component failure
resulting in unburned fuel in the exhaust stream.
* * * * *
0
143. Amend Sec. 1039.205 by revising paragraph (s) to read as follows:
Sec. 1039.205 What must I include in my application?
* * * * *
(s) Describe all adjustable operating parameters (see Sec.
1039.115(e)), including production tolerances. For any operating
parameters that do not qualify as adjustable parameters, include a
description supporting your conclusion (see 40 CFR 1068.50(c)). Include
the following in your description of each adjustable parameter:
(1) For practically adjustable parameters, include the nominal or
recommended setting, the intended practically adjustable range, and the
limits or stops used to limit adjustable ranges. State that the limits,
stops, or other means of inhibiting adjustment are effective in
preventing adjustment of parameters on in-use engines to settings
outside your intended practically adjustable ranges.
(2) For programmable operating parameters, state that you have
restricted access to electronic controls to prevent parameter
adjustments on in-use engines that would allow operation outside the
practically adjustable range. Describe how your engines are designed to
prevent unauthorized adjustments.
* * * * *
0
144. Amend Sec. 1039.245 by adding paragraph (e) to read as follows:
Sec. 1039.245 How do I determine deterioration factors from exhaust
durability testing?
* * * * *
(e) You may alternatively determine and verify deterioration
factors based on bench-aged aftertreatment as described in 40 CFR
1036.245 and 1036.246, with the following exceptions:
(1) The minimum required aging for engines as specified in 40 CFR
1036.245(c)(2) is 1,500 hours. Operate the engine for service
accumulation using the same sequence of duty cycles that would apply
for determining a deterioration factor under paragraph (c) of this
section.
(2) Use good engineering judgment to perform verification testing
using the procedures of Sec. 1039.515 rather than 40 CFR 1036.555. For
PEMS testing, measure emissions as the equipment goes through its
normal operation over the course of the day (or shift-day).
(3) Apply infrequent regeneration adjustment factors as specified
in Sec. 1039.525 rather than 40 CFR 1036.580.
0
145. Amend Sec. 1039.501 by revising paragraph (c) to read as follows:
Sec. 1039.501 How do I run a valid emission test?
* * * * *
(c) Measure smoke opacity using the procedures in 40 CFR part 1065,
subpart L, for evaluating whether engines meet the smoke opacity
standards in Sec. 1039.105, except that you may test two-cylinder
engines with an exhaust muffler like those installed on in-use engines.
* * * * *
0
146. Revise Sec. 1039.655 to read as follows:
Sec. 1039.655 What special provisions apply to engines sold in
American Samoa or the Commonwealth of the Northern Mariana Islands?
(a) The prohibitions in 40 CFR 1068.101(a)(1) do not apply to
diesel-fueled engines that are intended for use and will be used in
American Samoa or the Commonwealth of the Northern Mariana Islands,
subject to the following conditions:
(1) The engine meets the latest applicable emission standards in
appendix I of this part.
(2) You meet all the requirements of 40 CFR 1068.265.
(b) If you introduce an engine into U.S. commerce under this
section, you must meet the labeling requirements in Sec. 1039.135, but
add the following statement instead of the compliance statement in
Sec. 1039.135(c)(12):
THIS ENGINE DOES NOT COMPLY WITH U.S. EPA TIER 4 EMISSION
REQUIREMENTS. IMPORTING THIS ENGINE INTO THE UNITED STATES OR ANY
TERRITORY OF THE UNITED STATES EXCEPT AMERICAN SAMOA OR THE
COMMONWEALTH OF THE NORTHERN MARIANA ISLANDS MAY BE A VIOLATION OF
FEDERAL LAW SUBJECT TO CIVIL PENALTY.
(c) Introducing into commerce an engine exempted under this section
in any state or territory of the United States other than American
Samoa or the Commonwealth of the Northern Mariana Islands, throughout
its lifetime, violates the prohibitions in 40 CFR 1068.101(a)(1),
unless it is exempt under a different provision.
(d) The exemption provisions in this section also applied for
engines that were introduced into commerce in Guam before January 1,
2024 if they
[[Page 4660]]
would otherwise have been subject to Tier 4 standards.
0
147. Amend Sec. 1039.801 by revising the definitions of ``Adjustable
parameter'', ``Critical emission-related component'', and ``Designated
Compliance Officer'' to read as follows:
Sec. 1039.801 What definitions apply to this part?
* * * * *
Adjustable parameter has the meaning given in 40 CFR 1068.50.
* * * * *
Critical emission-related component has the meaning given in 40 CFR
1068.30.
* * * * *
Designated Compliance Officer means the Director, Diesel Engine
Compliance Center, U.S. Environmental Protection Agency, 2000
Traverwood Drive, Ann Arbor, MI 48105; [email protected];
www.epa.gov/ve-certification
* * * * *
0
148. Amend appendix I of part 1039 by revising paragraphs (a) and (b)
to read as follows:
Appendix I to Part 1039--Summary of Previous Emission Standards
* * * * *
(a) Tier 1 standards apply as summarized in the following table:
Table 1 to Appendix I--Tier 1 Emission Standards
[g/kW-hr]
--------------------------------------------------------------------------------------------------------------------------------------------------------
Starting model
Rated power (kW) year NOX HC NOX + NMHC CO PM
--------------------------------------------------------------------------------------------------------------------------------------------------------
kW< 8................................................... 2000 .............. .............. 10.5 8.0 1.0
8 <= kW < 19............................................ 2000 .............. .............. 9.5 6.6 0.80
19 <= kW < 37........................................... 1999 .............. .............. 9.5 5.5 0.80
37 <= kW < 75........................................... 1998 9.2 .............. .............. .............. ..............
75 <= kW < 130.......................................... 1997 9.2 .............. .............. .............. ..............
130 <= kW <= 560........................................ 1996 9.2 1.3 .............. 11.4 0.54
kW > 560................................................ 2000 9.2 1.3 .............. 11.4 0.54
--------------------------------------------------------------------------------------------------------------------------------------------------------
(b) Tier 2 standards apply as summarized in the following table:
Table 2 to Appendix I--Tier 2 Emission Standards
[g/kW-hr]
----------------------------------------------------------------------------------------------------------------
Starting model
Rated power (kW) year NOX + NMHC CO PM
----------------------------------------------------------------------------------------------------------------
kW< 8........................................... 2005 7.5 8.0 0.80
8 <= kW < 19.................................... 2005 7.5 6.6 0.80
19 <= kW < 37................................... 2004 7.5 5.5 0.60
37 <= kW < 75................................... 2004 7.5 5.0 0.40
75 <= kW < 130.................................. 2003 6.6 5.0 0.30
130 <= kW < 225................................. 2003 6.6 3.5 0.20
225 <= kW < 450................................. 2001 6.4 3.5 0.20
450 <= kW <= 560................................ 2002 6.4 3.5 0.20
kW > 560........................................ 2006 6.4 3.5 0.20
----------------------------------------------------------------------------------------------------------------
* * * * *
PART 1042--CONTROL OF EMISSIONS FROM NEW AND IN-USE MARINE
COMPRESSION-IGNITION ENGINES AND VESSELS
0
149. The authority citation for part 1042 continues to read as follows:
Authority: 42 U.S.C. 7401-7671q.
Subpart B [Amended]
0
150. Amend Sec. 1042.110 by revising paragraph (a)(1) to read as
follows:
Sec. 1042.110 Recording reductant use and other diagnostic functions.
(a) * * *
(1) The diagnostic system must monitor reductant supply and alert
operators to the need to restore the reductant supply, or to replace
the reductant if it does not meet your concentration specifications.
Unless we approve other alerts, use a warning lamp and an audible
alarm. You do not need to separately monitor reductant quality if your
system uses input from an exhaust NOX sensor (or other
sensor) to alert operators when reductant quality is inadequate.
However, tank level or DEF flow must be monitored in all cases.
* * * * *
0
151. Amend Sec. 1042.115 by revising paragraphs (d) introductory text
and (e) to read as follows:
Sec. 1042.115 Other requirements.
* * * * *
(d) Adjustable parameters. General provisions for adjustable
parameters apply as specified in 40 CFR 1068.50. The following
additional category-specific provisions apply:
* * * * *
(e) Prohibited controls. (1) General provisions. You may not design
your engines with emission control devices, systems, or elements of
design that cause or contribute to an unreasonable risk to public
health, welfare, or safety while operating. For example, an engine may
not emit a noxious or toxic substance it would otherwise not emit that
contributes to such an unreasonable risk.
(2) Vanadium sublimation in SCR catalysts. For engines equipped
with vanadium-based SCR catalysts, you must design the engine and its
emission controls to prevent vanadium sublimation and protect the
catalyst from high temperatures. We will evaluate your engine design
based on
[[Page 4661]]
the following information that you must include in your application for
certification:
(i) Identify the threshold temperature for vanadium sublimation for
your specified SCR catalyst formulation as described in 40 CFR
1065.1113 through 1065.1121.
(ii) Describe how you designed your engine to prevent catalyst
inlet temperatures from exceeding the temperature you identify in
paragraph (e)(2)(i) of this section, including consideration of engine
wear through the useful life. Also describe your design for catalyst
protection in case catalyst temperatures exceed the specified
temperature. In your description, include how you considered elevated
catalyst temperature resulting from sustained high-load engine
operation, catalyst exotherms, DPF regeneration, and component failure
resulting in unburned fuel in the exhaust stream.
* * * * *
0
152. Amend Sec. 1042.145 by adding paragraph (h) to read as follows:
Sec. 1042.145 Interim provisions.
* * * * *
(h) Expanded production-line testing. Production-line testing
requirements for Category 1 engine families with a projected U.S.-
directed production volume below 100 engines and for all families
certified by small-volume engine manufacturers start to apply in model
year 2024. All manufacturers must test no more than four engine
families in a single model year, and small-volume engine manufacturers
must test no more than two engine families in a single model year.
* * * * *
0
153. Amend Sec. 1042.205 by revising paragraphs (c) and (s) to read as
follows:
Sec. 1042.205 Application requirements.
* * * * *
(c) If your engines are equipped with an engine diagnostic system
as required under Sec. 1042.110, explain how it works, describing
especially the engine conditions (with the corresponding diagnostic
trouble codes) that cause the warning lamp to go on. Also identify the
communication protocol (SAE J1939, SAE J1979, etc.).
* * * * *
(s) Describe all adjustable operating parameters (see Sec.
1042.115(d)), including production tolerances. For any operating
parameters that do not qualify as adjustable parameters, include a
description supporting your conclusion (see 40 CFR 1068.50(c)). Include
the following in your description of each adjustable parameter:
(1) For practically adjustable parameters, include the nominal or
recommended setting, the intended practically adjustable range, and the
limits or stops used to establish adjustable ranges.
(i) For Category 1 engines, state that the limits, stops, or other
means of inhibiting mechanical adjustment are effective in preventing
adjustment of parameters on in-use engines to settings outside your
intended practically adjustable ranges and provide information to
support this statement.
(ii) For Category 2 and Category 3 engines, propose a range of
mechanical adjustment for each adjustable parameter, as described in
Sec. 1042.115(d). State that the limits, stops, or other means of
inhibiting mechanical adjustment are effective in preventing adjustment
of parameters on in-use engines to settings outside your proposed
adjustable ranges and provide information to support this statement.
(2) For programmable operating parameters, state that you have
restricted access to electronic controls to prevent parameter
adjustments on in-use engines that would allow operation outside the
practically adjustable range. Describe how your engines are designed to
prevent unauthorized adjustments.
* * * * *
0
154. Amend Sec. 1042.245 by adding paragraph (e) to read as follows:
Sec. 1042.245 Deterioration factors.
* * * * *
(e) You may alternatively determine and verify deterioration
factors based on bench-aged aftertreatment as described in 40 CFR
1036.245 and 1036.246, with the following exceptions:
(1) The minimum required aging as specified in 40 CFR
1036.245(c)(2) is 1,500 hours for Category 1 engines and 3,000 hours
for Category 2 engines. Operate the engine for service accumulation
using the same sequence of duty cycles that would apply for determining
a deterioration factor under paragraph (c) of this section.
(2) Use good engineering judgment to perform verification testing
using the procedures of Sec. 1042.515 rather than 40 CFR 1036.555. For
PEMS testing, measure emissions as the vessel goes through its normal
operation over the course of the day (or shift-day).
(3) Apply infrequent regeneration adjustment factors as specified
in Sec. 1042.525 rather than 40 CFR 1036.580.
0
155. Revise Sec. 1042.301 to read as follows:
Sec. 1042.301 General provisions.
(a) If you produce freshly manufactured marine engines that are
subject to the requirements of this part, you must test them as
described in this subpart.
(b) We may suspend or revoke your certificate of conformity for
certain engine families if your production-line engines do not meet the
requirements of this part or you do not fulfill your obligations under
this subpart (see Sec. Sec. 1042.325 and 1042.340). Similarly, we may
deny applications for certification for the upcoming model year if you
do not fulfill your obligations under this subpart (see Sec.
1042.255(c)(1)).
(c) Other regulatory provisions authorize us to suspend, revoke, or
void your certificate of conformity, or order recalls for engine
families, without regard to whether they have passed production-line
testing requirements. The requirements of this subpart do not affect
our ability to do selective enforcement audits, as described in 40 CFR
part 1068. Individual engines in families that pass production-line
testing requirements must also conform to all applicable regulations of
this part and 40 CFR part 1068.
(d) You may ask to use another alternate program or measurement
method for testing production-line engines. In your request, you must
show us that the alternate program gives equal assurance that your
engines meet the requirements of this part. We may waive some or all of
this subpart's requirements if we approve your alternate program.
(e) If you certify a Category 1 or Category 2 engine family with
carryover emission data, as described in Sec. 1042.235(d), you may
omit production-line testing if you fulfilled your testing requirements
with a related engine family in an earlier year, except as follows:
(1) We may require that you perform additional production-line
testing under this subpart in any model year for cause, such as if you
file a defect report related to the engine family or if you amend your
application for certification in any of the following ways:
(i) You designate a different supplier or change technical
specifications for any critical emission-related components.
(ii) You add a new or modified engine configuration such that the
test data from the original emission-data engine do not clearly
continue to serve as worst-case testing for certification.
(iii) You change your family emission limit without submitting new
emission data.
[[Page 4662]]
(2) If you certify an engine family with carryover emission data
with no production-line testing for more than five model years, we may
require that you perform production-line testing again for one of those
later model years unless you demonstrate that none of the circumstances
identified in paragraph (e)(1) of this section apply for the engine
family.
(f) We may ask you to make a reasonable number of production-line
engines available for a reasonable time so we can test or inspect them
for compliance with the requirements of this part. For Category 3
engines, you are not required to deliver engines to us, but we may
inspect and test your engines at any facility at which they are
assembled or installed in vessels.
0
156. Amend Sec. 1042.302 by revising the introductory text to read as
follows:
Sec. 1042.302 Applicability of this subpart for Category 3 engines.
If you produce Tier 3 or later Category 3 engines that are subject
to the requirements of this part, you must test them as described in
this subpart, except as specified in this section.
* * * * *
0
157. Amend Sec. 1042.305 by revising paragraph (a) to read as follows:
Sec. 1042.305 Preparing and testing production-line engines.
* * * * *
(a) Test procedures. Test your production-line engines using the
applicable testing procedures in subpart F of this part to show you
meet the duty-cycle emission standards in subpart B of this part. For
Category 1 and Category 2 engines, the not-to-exceed standards apply
for this testing of Category 1 and Category 2 engines, but you need not
do additional testing to show that production-line engines meet the
not-to-exceed standards. The mode cap standards apply for testing
Category 3 engines subject to Tier 3 standards (or for engines subject
to the Annex VI Tier III NOx standards under Sec. 1042.650(d)).
* * * * *
0
158. Revise Sec. 1042.310 to read as follows:
Sec. 1042.310 Engine selection for Category 1 and Category 2 engines.
(a) For Category 1 and Category 2 engine families, the minimum
sample size is one engine. You may ask us to approve treating
commercial and recreational engines as being from the same engine
family for purposes of production-line testing if you certify them
using the same emission-data engine.
(b) Select engines for testing as follows:
(1) For Category 1 engines, randomly select one engine within the
first 60 days of the start of production for each engine family.
(2) For Category 2 engines, randomly select one engine within 60
days after you produce the fifth engine from an engine family (or from
successive families that are related based on your use of carryover
data under Sec. 1042.230(d)).
(3) If you do not produce an engine from the engine family in the
specified time frame, test the next engine you produce.
(4) Test engines promptly after selecting them. You may
preferentially select and test engines earlier than we specify.
(5) You meet the requirement to randomly select engines under this
section if you assemble the engine in a way that fully represents your
normal production and quality procedures.
(c) For each engine that fails to meet emission standards, select
two engines from the same engine family from the next fifteen engines
produced or within seven days, whichever is later. If you do not
produce fifteen additional engines within 90 days, select two
additional engines within 90 days or as soon as practicable. Test
engines promptly after selecting them. If an engine fails to meet
emission standards for any pollutant, count it as a failing engine
under this paragraph (c).
(d) Continue testing until one of the following things happens:
(1) You test the number of engines required under paragraphs (b)
and (c) of this section. For example, if the initial engine fails and
then two engines pass, testing is complete for that engine family.
(2) The engine family does not comply according to Sec. 1042.315
or you choose to declare that the engine family does not comply with
the requirements of this subpart.
(e) You may elect to test more randomly chosen engines than we
require under this section.
0
159. Amend Sec. 1042.315 by revising paragraphs (a)(1) and (b) to read
as follows:
Sec. 1042.315 Determining compliance.
* * * * *
(a) * * *
(1) Initial and final test results. Calculate and round the test
results for each engine. If you do multiple tests on an engine in a
given configuration (without modifying the engine), calculate the
initial results for each test, then add all the test results together
and divide by the number of tests. Round this final calculated value
for the final test results on that engine. Include the Green Engine
Factor to determine low-hour emission results, if applicable.
* * * * *
(b) For Category 1 and Category 2 engines, if a production-line
engine fails to meet emission standards and you test additional engines
as described in Sec. 1042.310, calculate the average emission level
for each pollutant for all the engines. If the calculated average
emission level for any pollutant exceeds the applicable emission
standard, the engine family fails the production-line testing
requirements of this subpart. Tell us within ten working days if an
engine fails. You may request to amend the application for
certification to raise the FEL of the engine family as described in
Sec. 1042.225(f).
0
160. Amend Sec. 1042.320 by revising paragraph (c) to read as follows:
Sec. 1042.320 What happens if one of my production-line engines fails
to meet emission standards?
* * * * *
(c) Use test data from a failing engine for the compliance
demonstration under Sec. 1042.315 as follows:
(1) Use the original, failing test results as described in Sec.
1042.315, whether or not you modify the engine or destroy it. However,
for catalyst-equipped engines, you may ask us to allow you to exclude
an initial failed test if all the following are true:
(i) The catalyst was in a green condition when tested initially.
(ii) The engine met all emission standards when retested after
degreening the catalyst.
(iii) No additional emission-related maintenance or repair was
performed between the initial failed test and the subsequent passing
test.
(2) Do not use test results from a modified engine as final test
results under Sec. 1042.315, unless you change your production process
for all engines to match the adjustments you made to the failing
engine. If you change production processes and use the test results
from a modified engine, count the modified engine as the next engine in
the sequence, rather than averaging the results with the testing that
occurred before modifying the engine.
0
161. Amend Sec. 1042.325 by revising paragraph (b) to read as follows:
Sec. 1042.325 What happens if an engine family fails the production-
line testing requirements?
* * * * *
(b) We will tell you in writing if we suspend your certificate in
whole or in
[[Page 4663]]
part. We will not suspend a certificate until at least 15 days after
the engine family fails as described in Sec. 1042.315(b). The
suspension is effective when you receive our notice.
* * * * *
0
162. Revise Sec. 1042.345 to read as follows:
Sec. 1042.345 Reporting.
(a) Send us a test report within 45 days after you complete
production-line testing for a Category 1 or Category 2 engine family,
and within 45 days after you finish testing each Category 3 engine. We
may approve a later submission for Category 3 engines if it allows you
to combine test reports for multiple engines.
(b) Include the following information in the report:
(1) Describe any facility used to test production-line engines and
state its location.
(2) For Category 1 and Category 2 engines, describe how you
randomly selected engines.
(3) Describe each test engine, including the engine family's
identification and the engine's model year, build date, model number,
identification number, and number of hours of operation before testing.
Also describe how you developed and applied the Green Engine Factor, if
applicable.
(4) Identify how you accumulated hours of operation on the engines
and describe the procedure and schedule you used.
(5) Provide the test number; the date, time and duration of
testing; test procedure; all initial test results; final test results;
and final deteriorated test results for all tests. Provide the emission
results for all measured pollutants. Include information for both valid
and invalid tests and the reason for any invalidation.
(6) Describe completely and justify any nonroutine adjustment,
modification, repair, preparation, maintenance, or test for the test
engine if you did not report it separately under this subpart. Include
the results of any emission measurements, regardless of the procedure
or type of engine.
(c) We may ask you to add information to your written report so we
can determine whether your new engines conform with the requirements of
this subpart. We may also ask you to send less information.
(d) An authorized representative of your company must sign the
following statement:
We submit this report under sections 208 and 213 of the Clean Air
Act. Our production-line testing conformed completely with the
requirements of 40 CFR part 1042. We have not changed production
processes or quality-control procedures for test engines in a way that
might affect emission controls. All the information in this report is
true and accurate to the best of my knowledge. I know of the penalties
for violating the Clean Air Act and the regulations. (Authorized
Company Representative)
(e) Send electronic reports of production-line testing to the
Designated Compliance Officer using an approved information format. If
you want to use a different format, send us a written request with
justification for a waiver. You may combine reports from multiple
engines and engine families into a single report.
(f) We will send copies of your reports to anyone from the public
who asks for them. See Sec. 1042.915 for information on how we treat
information you consider confidential.
0
163. Amend Sec. 1042.515 by revising paragraph (d) to read as follows:
Sec. 1042.515 Test procedures related to not-to-exceed standards.
* * * * *
(d) Engine testing may occur at any conditions expected during
normal operation but that are outside the conditions described in
paragraph (c) of this section, as long as measured values are corrected
to be equivalent to the nearest end of the specified range, using good
engineering judgment. Correct NOX emissions for humidity as
specified in 40 CFR part 1065, subpart G.
* * * * *
0
164. Amend Sec. 1042.615 by revising paragraph (g) introductory text
to read as follows:
Sec. 1042.615 Replacement engine exemption.
* * * * *
(g) In unusual circumstances, you may ask us to allow you to apply
the replacement engine exemption of this section for repowering a
steamship or a vessel that becomes a ``new vessel'' under Sec.
1042.901 as a result of modifications, as follows:
* * * * *
0
165. Amend Sec. 1042.660 by revising paragraph (b) to read as follows:
Sec. 1042.660 Requirements for vessel manufacturers, owners, and
operators.
* * * * *
(b) For vessels equipped with SCR systems requiring the use of urea
or other reductants, owners and operators must report to the Designated
Compliance Officer within 30 days any operation of such vessels without
the appropriate reductant. For each reportable incident, include the
cause of the noncompliant operation, the remedy, and an estimate of the
extent of operation without reductant. You must remedy the problem as
soon as practicable to avoid violating the tampering prohibition in 40
CFR 1068.101(b)(1). If the remedy is not complete within 30 days of the
incident, notify the Designated Compliance Officer when the issue is
resolved, along with any relevant additional information related to the
repair. This reporting requirement applies for all engines on covered
vessels even if the engines are certified to Annex VI standards instead
of or in addition to EPA standards under this part. Failure to comply
with the reporting requirements of this paragraph (b) is a violation of
40 CFR 1068.101(a)(2). Note that operating such engines without
reductant is a violation of 40 CFR 1068.101(b)(1).
* * * * *
0
166. Amend Sec. 1042.901 by revising the definitions of ``Adjustable
parameter'', ``Category 1'', ``Category 2'', ``Critical emission-
related component'', and ``Designated Compliance Officer'' and removing
the definition of ``Designated Enforcement Officer'' to read as
follows:
Sec. 1042.901 Definitions.
* * * * *
Adjustable parameter has the meaning given in 40 CFR 1068.50.
* * * * *
Category 1 means relating to a marine engine with specific engine
displacement below 7.0 liters per cylinder. See Sec. 1042.670 to
determine equivalent per-cylinder displacement for nonreciprocating
marine engines (such as gas turbine engines). Note that the maximum
specific engine displacement for Category 1 engines subject to Tier 1
and Tier 2 standards was 5.0 liters per cylinder.
Category 2 means relating to a marine engine with a specific engine
displacement at or above 7.0 liters per cylinder but less than 30.0
liters per cylinder. See Sec. 1042.670 to determine equivalent per-
cylinder displacement for nonreciprocating marine engines (such as gas
turbine engines). Note that the minimum specific engine displacement
for Category 2 engines subject to Tier 1 and Tier 2 standards was 5.0
liters per cylinder.
* * * * *
[[Page 4664]]
Critical emission-related component has the meaning given in 40 CFR
1068.30.
* * * * *
Designated Compliance Officer means the Director, Diesel Engine
Compliance Center, U.S. Environmental Protection Agency, 2000
Traverwood Drive, Ann Arbor, MI 48105; [email protected];
www.epa.gov/ve-certification.
* * * * *
0
167. Amend appendix I to part 1042 by revising paragraph (a) to read as
follows:
Appendix I to Part 1042--Summary of Previous Emission Standards
* * * * *
(a) Engines below 37 kW. Tier 1 and Tier 2 standards for engines
below 37 kW originally adopted under 40 CFR part 89 apply as
follows:
Table 1 to Appendix I--Emission Standards for Engines Below 37 kW
[g/kW-hr]
----------------------------------------------------------------------------------------------------------------
Rated power (kW) Tier Model year NMHC + NOX CO PM
----------------------------------------------------------------------------------------------------------------
kW<8............................ Tier 1 2000 10.5 8.0 1.0
Tier 2 2005 7.5 8.0 0.80
8<=k W<19....................... Tier 1 2000 9.5 6.6 0.80
Tier 2 2005 7.5 6.6 0.80
19<= kW<37...................... Tier 1 1999 9.5 5.5 0.80
Tier 2 2004 7.5 5.5 0.60
----------------------------------------------------------------------------------------------------------------
* * * * *
PART 1043--CONTROL OF NOX, SOX, AND PM EMISSIONS FROM MARINE
ENGINES AND VESSELS SUBJECT TO THE MARPOL PROTOCOL
0
168. The authority citation for part 1043 continues to read as follows:
Authority: 33 U.S.C. 1901-1912.
0
169. Amend Sec. 1043.20 by removing the definition of ``Public
vessels'' and adding a definition of ``Public vessel'' in alphabetical
order to read as follows:
Sec. 1043.20 Definitions.
* * * * *
Public vessel means a warship, naval auxiliary vessel, or other
vessel owned or operated by a sovereign country when engaged in
noncommercial service. Vessels with a national security exemption under
40 CFR 1042.635 are deemed to be public vessels with respect to
compliance with NOX-related requirements of this part when
engaged in noncommercial service. Similarly, vessels with one or more
installed engines that have a national security exemption under 40 CFR
1090.605 are deemed to be public vessels with respect to compliance
with fuel content requirements when engaged in noncommercial service.
* * * * *
0
170. Amend Sec. 1043.55 by revising paragraphs (a) and (b) to read as
follows:
Sec. 1043.55 Applying equivalent controls instead of complying with
fuel requirements.
* * * * *
(a) The U.S. Coast Guard is the approving authority under APPS for
such equivalent methods for U.S.-flagged vessels.
(b) The provisions of this paragraph (b) apply for vessels equipped
with controls certified by the U.S. Coast Guard or the Administration
of a foreign-flag vessel to achieve emission levels equivalent to those
achieved by the use of fuels meeting the applicable fuel sulfur limits
of Regulation 14 of Annex VI. Fuels not meeting the applicable fuel
sulfur limits of Regulation 14 of Annex VI may be used on such vessels
consistent with the provisions of the IAPP certificate, APPS and Annex
VI.
* * * * *
0
171. Amend Sec. 1043.95 by revising paragraph (b) to read as follows:
Sec. 1043.95 Great Lakes provisions.
* * * * *
(b) The following exemption provisions apply for ships qualifying
under paragraph (a) of this section:
(1) The fuel-use requirements of this part do not apply through
December 31, 2025, if we approved an exemption under this section
before [60 days after the date of publication in the Federal Register]
based on the use of replacement engines certified to applicable
standards under 40 CFR part 1042 corresponding to the date the vessel
entered dry dock for service. All other requirements under this part
1043 continue to apply to exempted vessels, including requirements
related to bunker delivery notes.
(2) A marine diesel engine installed to repower a steamship may be
certified to the Tier II NOX standard instead of the Tier
III NOX standard pursuant to Regulation 13 of Annex VI.
* * * * *
PART 1045--CONTROL OF EMISSIONS FROM SPARK-IGNITION PROPULSION
MARINE ENGINES AND VESSELS
0
172. The authority citation for part 1045 continues to read as follows:
Authority: 42 U.S.C. 7401-7671q.
0
173. Amend Sec. 1045.115 by revising paragraphs (e) and (f) to read as
follows:
Sec. 1045.115 What other requirements apply?
* * * * *
(e) Adjustable parameters. Engines that have adjustable parameters
must meet all the requirements of this part for any adjustment in the
practically adjustable range. We may require that you set adjustable
parameters to any specification within the practically adjustable range
during any testing, including certification testing, production-line
testing, or in-use testing. General provisions for adjustable
parameters apply as specified in 40 CFR 1068.50.
(f) Prohibited controls. You may not design your engines with
emission control devices, systems, or elements of design that cause or
contribute to an unreasonable risk to public health, welfare, or safety
while operating. For example, an engine may not emit a noxious or toxic
substance it would otherwise not emit that contributes to such an
unreasonable risk.
* * * * *
0
174. Amend Sec. 1045.205 by revising paragraph (r) to read as follows:
Sec. 1045.205 What must I include in my application?
* * * * *
(r) Describe all adjustable operating parameters (see Sec.
1045.115(e)), including production tolerances. For any operating
parameters that do not
[[Page 4665]]
qualify as adjustable parameters, include a description supporting your
conclusion (see 40 CFR 1068.50(c)). Include the following in your
description of each adjustable parameter:
(1) For practically adjustable parameters, include the nominal or
recommended setting, the intended practically adjustable range, and the
limits or stops used to establish adjustable ranges. State that the
limits, stops, or other means of inhibiting adjustment are effective in
preventing adjustment of parameters on in-use engines to settings
outside your intended practically adjustable ranges and provide
information to support this statement.
(2) For programmable operating parameters, state that you have
restricted access to electronic controls to prevent parameter
adjustments on in-use engines that would allow operation outside the
practically adjustable range. Describe how your engines are designed to
prevent unauthorized adjustments.
* * * * *
0
175. Amend Sec. 1045.801 by revising the definitions of ``Adjustable
parameter'' and ``Critical emission-related component'' to read as
follows:
Sec. 1045.801 What definitions apply to this part?
* * * * *
Adjustable parameter has the meaning given in 40 CFR 1068.50.
* * * * *
Critical emission-related component has the meaning given in 40 CFR
1068.30.
* * * * *
0
176. Revise Sec. 1045.815 to read as follows:
Sec. 1045.815 What provisions apply to confidential information?
The provisions of 40 CFR 1068.10 and 1068.11 apply for information
you submit under this part.
PART 1048--CONTROL OF EMISSIONS FROM NEW, LARGE NONROAD SPARK-
IGNITION ENGINES
0
177. The authority citation for part 1048 continues to read as follows:
Authority: 42 U.S.C. 7401-7671q.
Subpart B [Amended]
0
178. Amend Sec. 1048.115 by revising paragraphs (e) and (f) to read as
follows:
Sec. 1048.115 What other requirements apply?
* * * * *
(e) Adjustable parameters. Engines that have adjustable parameters
must meet all the requirements of this part for any adjustment in the
practically adjustable range. We may require that you set adjustable
parameters to any specification within the practically adjustable range
during any testing, including certification testing, production-line
testing, or in-use testing. General provisions for adjustable
parameters apply as specified in 40 CFR 1068.50.
(f) Prohibited controls. You may not design your engines with
emission control devices, systems, or elements of design that cause or
contribute to an unreasonable risk to public health, welfare, or safety
while operating. For example, an engine may not emit a noxious or toxic
substance it would otherwise not emit that contributes to such an
unreasonable risk.
* * * * *
0
179. Amend Sec. 1048.205 by revising paragraph (t) to read as follows:
Sec. 1048.205 What must I include in my application?
* * * * *
(t) Describe all adjustable operating parameters (see Sec.
1048.115(e)), including production tolerances. For any operating
parameters that do not qualify as adjustable parameters, include a
description supporting your conclusion (see 40 CFR 1068.50(c)). Include
the following in your description of each adjustable parameter:
(1) For practically adjustable parameters, include the nominal or
recommended setting, the intended practically adjustable range, and the
limits or stops used to establish adjustable ranges. State that the
limits, stops, or other means of inhibiting adjustment are effective in
preventing adjustment of parameters on in-use engines to settings
outside your intended practically adjustable ranges and provide
information to support this statement.
(2) For programmable operating parameters, state that you have
restricted access to electronic controls to prevent parameter
adjustments on in-use engines that would allow operation outside the
practically adjustable range. Describe how your engines are designed to
prevent unauthorized adjustments.
* * * * *
0
180. Amend Sec. 1048.240 by adding paragraph (f) to read as follows:
Sec. 1048.240 How do I demonstrate that my engine family complies
with exhaust emission standards?
* * * * *
(f) You may alternatively determine and verify deterioration
factors based on bench-aged aftertreatment as described in 40 CFR
1036.245 and 1036.246, with the following exceptions:
(1) The minimum required aging for engines as specified in 40 CFR
1036.245(c)(2) is 300 hours. Operate the engine for service
accumulation using the same sequence of duty cycles that would apply
for determining a deterioration factor under paragraph (c) of this
section.
(2) Use good engineering judgment to perform verification testing
using the procedures of Sec. 1048.515 rather than 40 CFR 1036.555. For
PEMS testing, measure emissions as the equipment goes through its
normal operation over the course of the day (or shift-day).
0
181. Amend Sec. 1048.501 by revising paragraph (e)(2) to read as
follows:
Sec. 1048.501 How do I run a valid emission test?
* * * * *
(e) * * *
(2) For engines equipped with carbon canisters that store fuel
vapors that will be purged for combustion in the engine, precondition
the canister as specified in 40 CFR 86.132-96(h) and then operate the
engine for 60 minutes over repeat runs of the duty cycle specified in
appendix II of this part.
* * * * *
0
182. Amend Sec. 1048.620 by revising paragraphs (a)(3), (d), and (e)
to read as follows:
Sec. 1048.620 What are the provisions for exempting large engines
fueled by natural gas or liquefied petroleum gas?
(a) * * *
(3) The engine must be in an engine family that has a valid
certificate of conformity showing that it meets emission standards for
engines of that power rating under 40 CFR part 1039.
* * * * *
(d) Engines exempted under this section are subject to all the
requirements affecting engines under 40 CFR part 1039. The requirements
and restrictions of 40 CFR part 1039 apply to anyone manufacturing
engines exempted under this section, anyone manufacturing equipment
that uses these engines, and all other persons in the same manner as if
these were nonroad diesel engines.
(e) You may request an exemption under this section by submitting
an application for certification for the engines under 40 CFR part
1039.
0
183. Amend Sec. 1048.801 by revising the definitions of ``Adjustable
parameter'' and ``Critical emission-related component'' to read as
follows:
[[Page 4666]]
Sec. 1048.801 What definitions apply to this part?
* * * * *
Adjustable parameter has the meaning given in 40 CFR 1068.50.
* * * * *
Critical emission-related component has the meaning given in 40 CFR
1068.30.
* * * * *
0
184. Revise Sec. 1048.815 to read as follows:
Sec. 1048.815 What provisions apply to confidential information?
The provisions of 40 CFR 1068.10 and 1068.11 apply for information
you submit under this part.
PART 1051--CONTROL OF EMISSIONS FROM RECREATIONAL ENGINES AND
VEHICLES
0
185. The authority citation for part 1051 continues to read as follows:
Authority: 42 U.S.C. 7401-7671q.
Subpart B [Amended]
0
186. Amend Sec. 1051.115 by revising paragraphs (c), (d) introductory
text, (d)(1), (d)(2) introductory text, and (e) to read as follows:
Sec. 1051.115 What other requirements apply?
* * * * *
(c) Adjustable parameters. Vehicles that have adjustable parameters
must meet all the requirements of this part for any adjustment in the
practically adjustable range. Note that parameters that control the
air-fuel ratio may be treated separately under paragraph (d) of this
section. We may require that you set adjustable parameters to any
specification within the practically adjustable range during any
testing, including certification testing, production-line testing, or
in-use testing. General provisions for adjustable parameters apply as
specified in 40 CFR 1068.50.
(d) Other adjustments. The following provisions apply for engines
with carburetor jets or needles, and for engines with any other
technology involving service to adjust air-fuel ratio that falls within
the time and cost specifications of 40 CFR 1068.50(d)(1):
(1) In your application for certification, specify the practically
adjustable range of air-fuel ratios you expect to occur in use. You may
specify it in terms of engine parts (such as the carburetor jet size
and needle configuration as a function of atmospheric conditions).
(2) The practically adjustable range specified in paragraph (d)(1)
of this section must include all air-fuel ratios between the lean limit
and the rich limit, unless you can show that some air-fuel ratios will
not occur in use.
* * * * *
(e) Prohibited controls. You may not design your engines with
emission control devices, systems, or elements of design that cause or
contribute to an unreasonable risk to public health, welfare, or safety
while operating. For example, an engine may not emit a noxious or toxic
substance it would otherwise not emit that contributes to such an
unreasonable risk.
* * * * *
0
187. Amend Sec. 1051.205 by revising paragraph (q) to read as follows:
Sec. 1051.205 What must I include in my application?
* * * * *
(q) Describe all adjustable operating parameters (see Sec.
1051.115(e)), including production tolerances. For any operating
parameters that do not qualify as adjustable parameters, include a
description supporting your conclusion (see 40 CFR 1068.50(c)). Include
the following in your description of each adjustable parameter:
(1) For practically adjustable parameters, include the nominal or
recommended setting, the intended practically adjustable range, and the
limits or stops used to establish adjustable ranges. State that the
limits, stops, or other means of inhibiting adjustment are effective in
preventing adjustment of parameters on in-use engines to settings
outside your intended practically adjustable ranges and provide
information to support this statement.
(2) For programmable operating parameters, state that you have
restricted access to electronic controls to prevent parameter
adjustments on in-use engines that would allow operation outside the
practically adjustable range. Describe how your engines are designed to
prevent unauthorized adjustments.
* * * * *
0
188. Amend Sec. 1051.501 by revising paragraphs (c)(2), (d)(2)(i) and
(d)(3) to read as follows:
Sec. 1051.501 What procedures must I use to test my vehicles or
engines?
* * * * *
(c) * * *
(2) To measure fuel-line permeation emissions, use the equipment
and procedures specified in SAE J30 as described in 40 CFR 1060.810.
Prior to permeation testing, precondition the fuel line by filling it
with the fuel specified in paragraph (d)(3) of this section, sealing
the openings, and soaking it for 4 weeks at (23 5) [deg]C.
Use the fuel specified in paragraph (d)(3) of this section. Perform
daily measurements for 14 days, except that you may omit up to two
daily measurements in any seven-day period. Maintain an ambient
temperature of (23 2) [deg]C throughout the sampling
period, except for intervals up to 30 minutes for weight measurements.
(d) * * *
(2) * * *
(i) For the preconditioning soak described in Sec. 1051.515(a)(1)
and fuel slosh durability test described in Sec. 1051.515(d)(3), use
the fuel specified in 40 CFR 1065.710(b), or the fuel specified in 40
CFR 1065.710(c) blended with 10 percent ethanol by volume. As an
alternative, you may use Fuel CE10, which is Fuel C as specified in
ASTM D471 (see 40 CFR 1060.810) blended with 10 percent ethanol by
volume.
* * * * *
(3) Fuel hose permeation. Use the fuel specified in 40 CFR
1065.710(b), or the fuel specified in 40 CFR 1065.710(c) blended with
10 percent ethanol by volume for permeation testing of fuel lines. As
an alternative, you may use Fuel CE10, which is Fuel C as specified in
ASTM D471 (see 40 CFR 1060.810) blended with 10 percent ethanol by
volume.
* * * * *
0
189. Amend Sec. 1051.515 by revising paragraph (a)(1) to read as
follows:
Sec. 1051.515 How do I test my fuel tank for permeation emissions?
* * * * *
(a) * * *
(1) Fill the tank with the fuel specified in Sec.
1051.501(d)(2)(i), seal it, and allow it to soak at 28 5
[deg]C for 20 weeks or at (43 5) [deg]C for 10 weeks.
* * * * *
0
190. Amend Sec. 1051.740 by revising paragraph (b)(5) to read as
follows:
Sec. 1051.740 Are there special averaging provisions for snowmobiles?
* * * * *
(b) * * *
(5) Credits can also be calculated for Phase 3 using both sets of
standards. Without regard to the trigger level values, if your net
emission reduction for the redesignated averaging set exceeds the
requirements of Phase 3 in Sec. 1051.103 (using both HC and CO in the
Phase 3 equation in Sec. 1051.103), then your credits are the
difference between the Phase 3 reduction requirement of that section
and your calculated value.
[[Page 4667]]
0
191. Amend Sec. 1051.801 by revising the definitions of ``Adjustable
parameter'' and ``Critical emission-related component'' to read as
follows:
Sec. 1051.801 What definitions apply to this part?
* * * * *
Adjustable parameter has the meaning given in 40 CFR 1068.50.
* * * * *
Critical emission-related component has the meaning given in 40 CFR
1068.30.
* * * * *
0
192. Revise Sec. 1051.815 to read as follows:
Sec. 1051.815 What provisions apply to confidential information?
The provisions of 40 CFR 1068.10 and 1068.11 apply for information
you submit under this part.
PART 1054--CONTROL OF EMISSIONS FROM NEW, SMALL NONROAD SPARK-
IGNITION ENGINES AND EQUIPMENT
0
193. The authority citation for part 1054 continues to read as follows:
Authority: 42 U.S.C. 7401-7671q.
0
194. Amend Sec. 1054.115 by revising paragraphs (b) and (d) to read as
follows:
Sec. 1054.115 What other requirements apply?
* * * * *
(b) Adjustable parameters. Engines that have adjustable parameters
must meet all the requirements of this part for any adjustment in the
practically adjustable range. We may require that you set adjustable
parameters to any specification within the practically adjustable range
during any testing, including certification testing, production-line
testing, or in-use testing. You may ask us to limit idle-speed or
carburetor adjustments to a smaller range than the practically
adjustable range if you show us that the engine will not be adjusted
outside of this smaller range during in-use operation without
significantly degrading engine performance. General provisions for
adjustable parameters apply as specified in 40 CFR 1068.50.
* * * * *
(d) Prohibited controls. You may not design your engines with
emission control devices, systems, or elements of design that cause or
contribute to an unreasonable risk to public health, welfare, or safety
while operating. For example, an engine may not emit a noxious or toxic
substance it would otherwise not emit that contributes to such an
unreasonable risk.
* * * * *
0
195. Amend Sec. 1054.205 by revising paragraphs (o)(1) and (q) to read
as follows:
Sec. 1054.205 What must I include in my application?
* * * * *
(o) * * *
(1) Present emission data for hydrocarbon (such as THC, THCE, or
NMHC, as applicable), NOX, and CO on an emission-data engine
to show your engines meet the applicable exhaust emission standards as
specified in Sec. 1054.101. Show emission figures before and after
applying deterioration factors for each engine. Include test data from
each applicable duty cycle as specified in Sec. 1054.505(b). If we
specify more than one grade of any fuel type (for example, low-
temperature and all-season gasoline), you need to submit test data only
for one grade, unless the regulations of this part specify otherwise
for your engine.
* * * * *
(q) Describe all adjustable operating parameters (see Sec.
1054.115(b)), including production tolerances. For any operating
parameters that do not qualify as adjustable parameters, include a
description supporting your conclusion (see 40 CFR 1068.50(c)). Include
the following in your description of each adjustable parameter:
(1) For practically adjustable parameters, include the nominal or
recommended setting, the intended practically adjustable range, and the
limits or stops used to establish adjustable ranges. State that the
limits, stops, or other means of inhibiting adjustment are effective in
preventing adjustment of parameters on in-use engines to settings
outside your intended practically adjustable ranges and provide
information to support this statement.
(2) For programmable operating parameters, state that you have
restricted access to electronic controls to prevent parameter
adjustments on in-use engines that would allow operation outside the
practically adjustable range. Describe how your engines are designed to
prevent unauthorized adjustments.
* * * * *
0
196. Amend Sec. 1054.230 by revising paragraphs (b)(8) and (9) to read
as follows:
Sec. 1054.230 How do I select emission families?
* * * * *
(b) * * *
(8) Method of control for engine operation, other than governing.
For example, multi-cylinder engines with port fuel injection may not be
grouped into an emission family with engines that have a single
throttle-body injector or carburetor.
(9) The numerical level of the applicable emission standards. For
example, an emission family may not include engines certified to
different family emission limits, though you may change family emission
limits without recertifying as specified in Sec. 1054.225.
* * * * *
0
197. Amend Sec. 1054.505 by revising paragraphs (a), (b) introductory
text, (b)(1)(i), (b)(2), and (d)(1) to read as follows:
Sec. 1054.505 How do I test engines?
(a) This section describes how to test engines under steady-state
conditions. We may also perform other testing as allowed by the Clean
Air Act. Sample emissions separately for each mode, then calculate an
average emission level for the whole cycle using the weighting factors
specified for each mode. Control engine speed as specified in this
section. Use one of the following methods for confirming torque values
for nonhandheld engines:
(1) Calculate torque-related cycle statistics and compare with the
established criteria as specified in 40 CFR 1065.514 to confirm that
the test is valid.
(2) Evaluate each mode separately to validate the duty cycle. All
torque feedback values recorded during non-idle sampling periods must
be within 2 percent of the reference value or within 0.27 N[middot]m of the reference value, whichever is greater.
Also, the mean torque value during non-idle sampling periods must be
within 1 percent of the reference value or 0.12
N[middot]m of the reference value, whichever is greater. Control torque
during idle as specified in paragraph (c) of this section.
(b) Measure emissions by testing engines on a dynamometer with the
test procedures for constant-speed engines in 40 CFR part 1065 while
using the steady-state duty cycles identified in this paragraph (b) to
determine whether it meets the exhaust emission standards specified in
Sec. 1054.101(a). This paragraph (b) applies for all engines,
including those not meeting the definition of ``constant-speed engine''
in 40 CFR 1065.1001.
(1) * * *
(i) For ungoverned handheld engines used in fixed-speed
applications all having approximately the same nominal
[[Page 4668]]
in-use operating speed, hold engine speed within 350 rpm of the nominal
speed for testing. We may allow you to include in your engine family,
without additional testing, a small number of engines that will be
installed such that they have a different nominal speed. If your engine
family includes a majority of engines with approximately the same
nominal in-use operating speed and a substantial number of engines with
different nominal speeds, you must test engines as specified in this
paragraph (b)(1)(i) and paragraph (b)(1)(ii) of this section.
* * * * *
(2) For nonhandheld engines designed to idle, use the six-mode duty
cycle described in paragraph (b)(1) of appendix II of this part; use
the five-mode duty cycle described in paragraph (b)(2) of appendix II
of this part for engines that are not designed to idle. If an engine
family includes engines designed to idle and engines not designed to
idle, include in the application for certification the test results for
the duty cycle that will result in worst-case HC+NOX
emissions based on measured values for that engine family. Control
engine speed during the full-load operating mode as specified in
paragraph (d) of this section. For all other modes, control engine
speed to within 5 percent of the nominal speed specified in paragraph
(d) of this section or let the installed governor (in the production
configuration) control engine speed. For all modes except idle, control
torque as needed to meet the cycle-validation criteria in paragraph (a)
of this section. The governor may be adjusted before emission sampling
to target the nominal speed identified in paragraph (d) of this
section, but the installed governor must control engine speed
throughout the emission-sampling period whether the governor is
adjusted or not.
* * * * *
(d) * * *
(1) Select an engine speed for testing as follows:
(i) For engines with a governed speed at full load between 2700 and
4000 rpm, select appropriate test speeds for the emission family. If
all the engines in the emission family are used in intermediate-speed
equipment, select a test speed of 3060 rpm. The test associated with
intermediate-speed operation is referred to as the A Cycle. If all the
engines in the emission family are used in rated-speed equipment,
select a test speed of 3600 rpm. The test associated with rated-speed
operation is referred to as the B Cycle. If an emission family includes
engines used in both intermediate-speed equipment and rated-speed
equipment, measure emissions at test speeds of both 3060 and 3600 rpm.
In unusual circumstances, you may ask to use a test speed different
than that specified in this paragraph (d)(1)(i) if it better represents
in-use operation.
(ii) For engines with a governed speed below 2700 or above 4000
rpm, ask us to approve one or more test speeds to represent those
engines using the provisions for special procedures in 40 CFR
1065.10(c)(2).
* * * * *
0
198. Amend Sec. 1054.801 by:
0
a. Revising the definitions of ``Adjustable parameter'' and ``Critical
emission-related component''.
0
b. Removing the definition of ``Discrete mode''.
0
c. Revising the definition of ``Intermediate-speed equipment''.
0
d. Removing the definition of ``Ramped-modal''.
0
e. Revising the definitions of ``Rated-speed equipment'' and ``Steady-
state''.
The revisions read as follows:
Sec. 1054.801 What definitions apply to this part?
* * * * *
Adjustable parameter has the meaning given in 40 CFR 1068.50.
* * * * *
Critical emission-related component has the meaning given in 40 CFR
1068.30.
* * * * *
Intermediate-speed equipment includes all nonhandheld equipment in
which the installed engine's governed speed at full load is below 3330
rpm. It may also include nonhandheld equipment in which the installed
engine's governed speed at full load is as high as 3400 rpm.
* * * * *
Rated-speed equipment includes all nonhandheld equipment in which
the installed engine's governed speed at full load is at or above 3400
rpm. It may also include nonhandheld equipment in which the installed
engine's governed speed at full load is as low as 3330 rpm.
* * * * *
Steady-state means relating to emission tests in which engine speed
and load are held at a finite set of essentially constant values.
* * * * *
0
199. Revise Sec. 1054.815 to read as follows:
Sec. 1054.815 What provisions apply to confidential information?
The provisions of 40 CFR 1068.10 and 1068.11 apply for information
you submit under this part.
0
200. Redesignate appendix I to part 1054 as appendix A to part 1054 and
amend newly redesignated appendix A by revising paragraph (b)(3)
introductory text to read as follows:
Appendix A to Part 1054--Summary of Previous Emission Standards
* * * * *
(b) * * *
(3) Note that engines subject to Phase 1 standards were not
subject to useful life, deterioration factor, production-line
testing, or in-use testing provisions. In addition, engines subject
to Phase 1 standards and engines subject to Phase 2 standards were
both not subject to the following provisions:
* * * * *
0
201. Redesignate appendix II to part 1054 as appendix B to part 1054
and revise newly redesignated appendix B to read as follows:
Appendix B to Part 1054--Duty Cycles for Laboratory Testing
(a) Test handheld engines with the following steady-state duty
cycle:
Table 1 to Appendix B--Duty Cycle for Handheld Engines
------------------------------------------------------------------------
Torque Weighting
G3 mode No. Engine speed \a\ (percent) \b\ factors
------------------------------------------------------------------------
1..................... Rated speed..... 100 0.85
2..................... Warm idle....... 0 0.15
------------------------------------------------------------------------
\a\ Test engines at the specified speeds as described in Sec.
1054.505.
\b\ Test engines at 100 percent torque by setting operator demand to
maximum. Control torque during idle at its warm idle speed as
described in 40 CFR 1065.510.
[[Page 4669]]
(b) Test nonhandheld engines with one of the following steady-
state duty cycles:
(1) The following duty cycle applies for engines designed to
idle:
Table 2 to Appendix B--Duty Cycle for Nonhandheld Engines With Idle
------------------------------------------------------------------------
Torque Weighting
G2 Mode No.\a\ (percent) \b\ factors
------------------------------------------------------------------------
1....................................... 100 0.09
2....................................... 75 0.20
3....................................... 50 0.29
4....................................... 25 0.30
5....................................... 10 0.07
6....................................... 0 0.05
------------------------------------------------------------------------
\a\ Control engine speed as described in Sec. 1054.505. Control engine
speed for Mode 6 as described in Sec. 1054.505(c) for idle
operation.
\b\ The percent torque is relative to the value established for full-
load torque, as described in Sec. 1054.505.
(2) The following duty cycle applies for engines that are not
designed to idle:
Table 3 to Appendix B--Duty Cycle for Nonhandheld Engines Without Idle
------------------------------------------------------------------------
Torque Weighting
Mode No.\a\ (percent) \b\ factors
------------------------------------------------------------------------
1....................................... 100 0.09
2....................................... 75 0.21
3....................................... 50 0.31
4....................................... 25 0.32
5....................................... 10 0.07
------------------------------------------------------------------------
\a\ Control engine speed as described in Sec. 1054.505.
\b\ The percent torque is relative to the value established for full-
load torque, as described in Sec. 1054.505.
PART 1060--CONTROL OF EVAPORATIVE EMISSIONS FROM NEW AND IN-USE
NONROAD AND STATIONARY EQUIPMENT
0
202. The authority citation for part 1060 continues to read as follows:
Authority: 42 U.S.C. 7401-7671q.
0
203. Amend Sec. 1060.101 by revising paragraph (e)(1) to read as
follows:
Sec. 1060.101 What evaporative emission requirements apply under this
part?
* * * * *
(e) * * *
(1) Adjustable parameters. Components or equipment with adjustable
parameters must meet all the requirements of this part for any
adjustment in the practically adjustable range. See 40 CFR 1068.50.
* * * * *
0
204. Amend Sec. 1060.515 by revising paragraphs (c) and (d) to read as
follows:
Sec. 1060.515 How do I test EPA Nonroad Fuel Lines and EPA Cold-
Weather Fuel Lines for permeation emissions?
* * * * *
(c) Except as specified in paragraph (d) of this section, measure
fuel line permeation emissions using the equipment and procedures for
weight-loss testing specified in SAE J30 or SAE J1527 (incorporated by
reference in Sec. 1060.810). Start the measurement procedure within 8
hours after draining and refilling the fuel line. Perform the emission
test over a sampling period of 14 days. You may omit up to two daily
measurements in any seven-day period. Determine your final emission
result based on the average of measured values over the 14-day period.
Maintain an ambient temperature of (232) [deg]C throughout
the sampling period, except for intervals up to 30 minutes for daily
weight measurements.
(d) For fuel lines with a nominal inner diameter below 5.0 mm, you
may alternatively measure fuel line permeation emissions using the
equipment and procedures for weight-loss testing specified in SAE J2996
(incorporated by reference in Sec. 1060.810). Determine your final
emission result based on the average of measured values over the 14-day
sampling period. Maintain an ambient temperature of (232)
[deg]C throughout the sampling period, except for intervals up to 30
minutes for daily weight measurements.
* * * * *
0
205. Amend Sec. 1060.520 by revising paragraph (b)(1) to read as
follows:
Sec. 1060.520 How do I test fuel tanks for permeation emissions?
* * * * *
(b) * * *
(1) Fill the fuel tank to its nominal capacity with the fuel
specified in paragraph (e) of this section, seal it, and allow it to
soak at (285) [deg]C for at least 20 weeks. Alternatively,
the fuel tank may be soaked for at least 10 weeks at (435)
[deg]C. You may count the time of the preconditioning steps in
paragraph (a) of this section as part of the preconditioning fuel soak
as long as the ambient temperature remains within the specified
temperature range and the fuel tank continues to be at least 40 percent
full throughout the test; you may add or replace fuel as needed to
conduct the specified durability procedures. Void the test if you
determine that the fuel tank has any kind of leak.
* * * * *
0
206. Amend Sec. 1060.801 by revising the definition of ``Adjustable
parameter'' to read as follows:
Sec. 1060.801 What definitions apply to this part?
* * * * *
Adjustable parameter has the meaning given in 40 CFR 1068.50.
* * * * *
PART 1065--ENGINE-TESTING PROCEDURES
0
207. The authority citation for part 1065 continues to read as follows:
Authority: 42 U.S.C. 7401-7671q.
0
208. Amend Sec. 1065.1 by revising paragraphs (a)(1) through (5) and
(8) and adding paragraph (i) to read as follows:
Sec. 1065.1 Applicability.
(a) * * *
(1) Locomotives we regulate under 40 CFR part 1033.
(2) Heavy-duty highway engines we regulate under 40 CFR parts 86
and 1036.
(3) Nonroad compression-ignition engines we regulate under 40 CFR
part 1039 and stationary diesel engines that are certified to the
standards in 40 CFR part 1039 as specified in 40 CFR part 60, subpart
IIII.
(4) Marine compression-ignition engines we regulate under 40 CFR
part 1042.
(5) Marine spark-ignition engines we regulate under 40 CFR part
1045.
* * * * *
(8) Small nonroad spark-ignition engines we regulate under 40 CFR
part 1054 and stationary engines that are certified to the standards in
40 CFR part 1054 as specified in 40 CFR part 60, subpart JJJJ.
* * * * *
(i) The following additional procedures apply as described in
subpart L of this part:
(1) Measuring brake-specific emissions of semi-volatile organic
compounds, which are not subject to separate emission standards.
(2) Identifying the threshold temperature for vanadium sublimation
for SCR catalysts.
(3) Measuring the smoke opacity of engine exhaust.
(4) Aging aftertreatment devices in support of determining
deterioration factors for certified compression-ignition engines.
0
209. Amend Sec. 1065.5 by revising paragraphs (a) introductory text
and (c) to read as follows:
Sec. 1065.5 Overview of this part 1065 and its relationship to the
standard-setting part.
(a) This part specifies procedures that apply generally to
measuring brake-specific emissions from various
[[Page 4670]]
categories of engines. See subpart L of this part for measurement
procedures for testing related to standards other than brake-specific
emission standards. See the standard-setting part for directions in
applying specific provisions in this part for a particular type of
engine. Before using this part's procedures, read the standard-setting
part to answer at least the following questions:
* * * * *
(c) The following table shows how this part divides testing
specifications into subparts:
Table 1 of Sec. 1065.5--Description of Part 1065 Subparts
------------------------------------------------------------------------
Describes these specifications or
This subpart procedures
------------------------------------------------------------------------
Subpart A.................... Applicability and general provisions.
Subpart B.................... Equipment for testing.
Subpart C.................... Measurement instruments for testing.
Subpart D.................... Calibration and performance verifications
for measurement systems.
Subpart E.................... How to prepare engines for testing,
including service accumulation.
Subpart F.................... How to run an emission test over a
predetermined duty cycle.
Subpart G.................... Test procedure calculations.
Subpart H.................... Fuels, engine fluids, analytical gases,
and other calibration standards.
Subpart I.................... Special procedures related to oxygenated
fuels.
Subpart J.................... How to test with portable emission
measurement systems (PEMS).
Subpart L.................... How to test for unregulated and special
pollutants and to perform additional
measurements related to certification.
------------------------------------------------------------------------
0
210. Amend Sec. 1065.10 by revising paragraph (c)(7)(ii) to read as
follows:
Sec. 1065.10 Other procedures.
* * * * *
(c) * * *
(7) * * *
(ii) Submission. Submit requests in writing to the EPA Program
Officer.
* * * * *
0
211. Amend Sec. 1065.12 by revising paragraph (a) to read as follows:
Sec. 1065.12 Approval of alternate procedures.
(a) To get approval for an alternate procedure under Sec.
1065.10(c), send the EPA Program Officer an initial written request
describing the alternate procedure and why you believe it is equivalent
to the specified procedure. Anyone may request alternate procedure
approval. This means that an individual engine manufacturer may request
to use an alternate procedure. This also means that an instrument
manufacturer may request to have an instrument, equipment, or procedure
approved as an alternate procedure to those specified in this part. We
may approve your request based on this information alone, whether or
not it includes all the information specified in this section. Where we
determine that your original submission does not include enough
information for us to determine that the alternate procedure is
equivalent to the specified procedure, we may ask you to submit
supplemental information showing that your alternate procedure is
consistently and reliably at least as accurate and repeatable as the
specified procedure.
* * * * *
0
212. Amend Sec. 1065.140 by revising paragraph (b)(2) introductory
text, (c)(2), (c)(6) introductory text, and (e)(4) to read as follows:
Sec. 1065.140 Dilution for gaseous and PM constituents.
* * * * *
(b) * * *
(2) Measure these background concentrations the same way you
measure diluted exhaust constituents, or measure them in a way that
does not affect your ability to demonstrate compliance with the
applicable standards in this chapter. For example, you may use the
following simplifications for background sampling:
* * * * *
(c) * * *
(2) Pressure control. Maintain static pressure at the location
where raw exhaust is introduced into the tunnel within 1.2
kPa of atmospheric pressure. You may use a booster blower to control
this pressure. If you test using more careful pressure control and you
show by engineering analysis or by test data that you require this
level of control to demonstrate compliance at the applicable standards
in this chapter, we will maintain the same level of static pressure
control when we test.
* * * * *
(6) Aqueous condensation. You must address aqueous condensation in
the CVS as described in this paragraph (c)(6). You may meet these
requirements by preventing or limiting aqueous condensation in the CVS
from the exhaust inlet to the last emission sample probe. See paragraph
(c)(6)(2)(B) of this section for provisions related to the CVS between
the last emission sample probe and the CVS flow meter. You may heat
and/or insulate the dilution tunnel walls, as well as the bulk stream
tubing downstream of the tunnel to prevent or limit aqueous
condensation. Where we allow aqueous condensation to occur, use good
engineering judgment to ensure that the condensation does not affect
your ability to demonstrate that your engines comply with the
applicable standards in this chapter (see Sec. 1065.10(a)).
* * * * *
(e) * * *
(4) Control sample temperature to a (47 5) [deg]C
tolerance, as measured anywhere within 20 cm upstream or downstream of
the PM storage media (such as a filter). You may instead measure sample
temperature up to 30 cm upstream of the filter or other PM storage
media if it is housed within a chamber with temperature controlled to
stay within the specified temperature range. Measure sample temperature
with a bare-wire junction thermocouple with wires that are (0.500
0.025) mm diameter, or with another suitable instrument
that has equivalent performance.
0
213. Amend Sec. 1065.145 by revising paragraph (b)(2) to read as
follows:
Sec. 1065.145 Gaseous and PM probes, transfer lines, and sampling
system components.
* * * * *
(b) * * *
(2) Sample and measure emissions from each stack and calculate
emissions separately for each stack. Add the mass (or mass rate)
emissions from each stack to calculate the emissions from the entire
engine. Testing under this paragraph (b)(2) requires measuring or
[[Page 4671]]
calculating the exhaust molar flow for each stack separately. If the
exhaust molar flow in each stack cannot be calculated from intake air
flow(s), fuel flow(s), and measured gaseous emissions, and it is
impractical to measure the exhaust molar flows directly, you may
alternatively proportion the engine's calculated total exhaust molar
flow rate (where the flow is calculated using intake air mass flow(s),
fuel mass flow(s), and emissions concentrations) based on exhaust molar
flow measurements in each stack using a less accurate, non-traceable
method. For example, you may use a total pressure probe and static
pressure measurement in each stack.
* * * * *
0
214. Amend Sec. 1065.170 by revising paragraphs (a)(1) and (c)(1)(ii)
and (iii) to read as follows:
Sec. 1065.170 Batch sampling for gaseous and PM constituents.
* * * * *
(a) * * *
(1) Verify proportional sampling after an emission test as
described in Sec. 1065.545. You must exclude from the proportional
sampling verification any portion of the test where you are not
sampling emissions because the engine is turned off and the batch
samplers are not sampling, accounting for exhaust transport delay in
the sampling system. Use good engineering judgment to select storage
media that will not significantly change measured emission levels
(either up or down). For example, do not use sample bags for storing
emissions if the bags are permeable with respect to emissions or if
they off gas emissions to the extent that it affects your ability to
demonstrate compliance with the applicable gaseous emission standards
in this chapter. As another example, do not use PM filters that
irreversibly absorb or adsorb gases to the extent that it affects your
ability to demonstrate compliance with the applicable PM emission
standards in this chapter.
* * * * *
(c) * * *
(1) * * *
(ii) The filter must be circular, with an overall diameter of
(46.50 0.60) mm and an exposed diameter of at least 38 mm.
See the cassette specifications in paragraph (c)(1)(vii) of this
section.
(iii) We highly recommend that you use a pure PTFE filter material
that does not have any flow-through support bonded to the back and has
an overall thickness of (40 20) [micro]m. An inert polymer
ring may be bonded to the periphery of the filter material for support
and for sealing between the filter cassette parts. We consider
Polymethylpentene (PMP) and PTFE inert materials for a support ring,
but other inert materials may be used. See the cassette specifications
in paragraph (c)(1)(vii) of this section. We allow the use of PTFE-
coated glass fiber filter material, as long as this filter media
selection does not affect your ability to demonstrate compliance with
the applicable standards in this chapter, which we base on a pure PTFE
filter material. Note that we will use pure PTFE filter material for
compliance testing, and we may require you to use pure PTFE filter
material for any compliance testing we require, such as for selective
enforcement audits.
* * * * *
Sec. 1065.190 [Amended]
0
215. Amend Sec. 1065.190 by removing paragraphs (g)(5) and (6).
0
216. Amend Sec. 1065.210 by revising paragraph (a) to read as follows:
Sec. 1065.210 Work input and output sensors.
(a) Application. Use instruments as specified in this section to
measure work inputs and outputs during engine operation. We recommend
that you use sensors, transducers, and meters that meet the
specifications in Table 1 of Sec. 1065.205. Note that your overall
systems for measuring work inputs and outputs must meet the linearity
verifications in Sec. 1065.307. We recommend that you measure work
inputs and outputs where they cross the system boundary as shown in
Figure 1 of this section. The system boundary is different for air-
cooled engines than for liquid-cooled engines. If you choose to measure
work before or after a work conversion, relative to the system
boundary, use good engineering judgment to estimate any work-conversion
losses in a way that avoids overestimation of total work. For example,
if it is impractical to instrument the shaft of an exhaust turbine
generating electrical work, you may decide to measure its converted
electrical work. As another example, you may decide to measure the
tractive (i.e., electrical output) power of a locomotive, rather than
the brake power of the locomotive engine. In these cases, divide the
electrical work by accurate values of electrical generator efficiency
([eta] <1), or assume an efficiency of 1 ([eta] =1), which would over-
estimate brake-specific emissions. For the example of using locomotive
tractive power with a generator efficiency of 1 ([eta] =1), this means
using the tractive power as the brake power in emission calculations.
Do not underestimate any work conversion efficiencies for any
components outside the system boundary that do not return work into the
system boundary. And do not overestimate any work conversion
efficiencies for components outside the system boundary that do return
work into the system boundary. In all cases, ensure that you are able
to accurately demonstrate compliance with the applicable standards in
this chapter. Figure 1 follows:
Figure 1 to Paragraph (a) of Sec. 1065.210: Work Inputs, Outputs, and
System Boundaries
[[Page 4672]]
[GRAPHIC] [TIFF OMITTED] TR24JA23.103
* * * * *
0
217. Amend Sec. 1065.260 by revising paragraph (a) to read as follows:
Sec. 1065.260 Flame-ionization detector.
(a) Application. Use a flame-ionization detector (FID) analyzer to
measure hydrocarbon concentrations in raw or diluted exhaust for either
batch or continuous sampling. Determine hydrocarbon concentrations on a
carbon number basis of one, C1. For measuring THC or THCE
you must use a FID analyzer. For measuring CH4 you must meet
the requirements of paragraph (g) of this section. See subpart I of
this part
[[Page 4673]]
for special provisions that apply to measuring hydrocarbons when
testing with oxygenated fuels.
* * * * *
0
218. Add Sec. 1065.274 under undesignated center heading
``NOX and N2O Measurements'' to read as follows:
Sec. 1065.274 Zirconium dioxide (ZrO2) NOX analyzer.
(a) Application. You may use a zirconia oxide (ZrO2)
analyzer to measure NOX in raw exhaust for field-testing
engines.
(b) Component requirements. We recommend that you use a
ZrO2 analyzer that meets the specifications in Table 1 of
Sec. 1065.205. Note that your ZrO2-based system must meet
the linearity verification in Sec. 1065.307.
(c) Species measured. The ZrO2-based system must be able
to measure and report NO and NO2 together as NOX.
If the ZrO2-based system cannot measure all of the
NO2, you may develop and apply correction factors based on
good engineering judgment to account for this deficiency.
(d) Interference. You must account for NH3 interference
with the NOX measurement.
0
219. Amend Sec. 1065.284 by revising the section heading to read as
follows:
Sec. 1065.284 Zirconium dioxide (ZrO2) air-fuel ratio and O2
analyzer.
* * * * *
0
220. Add Sec. 1065.298 to read as follows:
Sec. 1065.298 Correcting real-time PM measurement based on
gravimetric PM filter measurement for field-testing analysis.
(a) Application. You may quantify net PM on a sample medium for
field testing with a continuous PM measurement with correction based on
gravimetric PM filter measurement.
(b) Measurement principles. Photoacoustic or electrical aerosol
instruments used in field-testing typically under-report PM emissions.
Apply the verifications and corrections described in this section to
meet accuracy requirements.
(c) Component requirements. (1) Gravimetric PM measurement must
meet the laboratory measurement requirements of this part 1065, noting
that there are specific exceptions to some laboratory requirements and
specification for field testing given in Sec. 1065.905(d)(2). In
addition to those exceptions, field testing does not require you to
verify proportional flow control as specified in Sec. 1065.545. Note
also that the linearity requirements of Sec. 1065.307 apply only as
specified in this section.
(2) Check the calibration and linearity of the photoacoustic and
electrical aerosol instruments according to the instrument
manufacturer's instructions and the following recommendations:
(i) For photoacoustic instruments we recommend one of the
following:
(A) Use a reference elemental carbon-based PM source to calibrate
the instrument Verify the photoacoustic instrument by comparing results
either to a gravimetric PM measurement collected on the filter or to an
elemental carbon analysis of collected PM.
(B) Use a light absorber that has a known amount of laser light
absorption to periodically verify the instrument's calibration factor.
Place the light absorber in the path of the laser beam. This
verification checks the integrity of the microphone sensitivity, the
power of the laser diode, and the performance of the analog-to-digital
converter.
(C) Verify that you meet the linearity requirements in Table 1 of
Sec. 1065.307 by generating a maximum reference PM mass concentration
(verified gravimetrically) and then using partial-flow sampling to
dilute to various evenly distributed concentrations.
(ii) For electrical aerosol instruments we recommend one of the
following:
(A) Use reference monodisperse or polydisperse PM-like particles
with a mobility diameter or count median diameter greater than 45 nm.
Use an electrometer or condensation particle counter that has a
d50 at or below 10 nm to verify the reference values.
(B) Verify that you meet the linearity requirements in Table 1 of
Sec. 1065.307 using a maximum reference particle concentration, a
zero-reference concentration, and at least two other evenly distributed
points. Use partial-flow dilution to create the additional reference PM
concentrations. The difference between measured values from the
electrical aerosol and reference instruments at each point must be no
greater than 15% of the mean value from the two measurements at that
point.
(d) Loss correction. You may use PM loss corrections to account for
PM loss in the sample handling system.
(e) Correction. Develop a multiplicative correction factor to
ensure that total PM measured by photoacoustic or electrical aerosol
instruments equate to the gravimetric filter-based total PM
measurement. Calculate the correction factor by dividing the mass of PM
captured on the gravimetric filter by the quantity represented by the
total concentration of PM measured by the instrument multiplied by the
time over the test interval multiplied by the gravimetric filter sample
flow rate.
0
221. Amend Sec. 1065.301 by revising paragraph (d) to read as follows:
Sec. 1065.301 Overview and general provisions.
* * * * *
(d) Use NIST-traceable standards to the tolerances we specify for
calibrations and verifications. Where we specify the need to use NIST-
traceable standards, you may alternatively use international standards
recognized by the CIPM Mutual Recognition Arrangement that are not
NIST-traceable.
0
222. Amend Sec. 1065.305 by revising paragraph (d)(10)(ii) to read as
follows:
Sec. 1065.305 Verifications for accuracy, repeatability, and noise.
* * * * *
(d) * * *
(10) * * *
(ii) The measurement deficiency does not adversely affect your
ability to demonstrate compliance with the applicable standards in this
chapter.
0
223. Amend Sec. 1065.307 by revising paragraphs (b), (d) introductory
text, and (f) to read as follows:
Sec. 1065.307 Linearity verification.
* * * * *
(b) Performance requirements. If a measurement system does not meet
the applicable linearity criteria referenced in Table 1 of this
section, correct the deficiency by re-calibrating, servicing, or
replacing components as needed. Repeat the linearity verification after
correcting the deficiency to ensure that the measurement system meets
the linearity criteria. Before you may use a measurement system that
does not meet linearity criteria, you must demonstrate to us that the
deficiency does not adversely affect your ability to demonstrate
compliance with the applicable standards in this chapter.
* * * * *
(d) Reference signals. This paragraph (d) describes recommended
methods for generating reference values for the linearity-verification
protocol in paragraph (c) of this section. Use reference values that
simulate actual values, or introduce an actual value and measure it
with a reference-measurement system. In the latter case, the reference
value is the value reported by the reference-measurement system.
Reference values and reference-measurement systems must be NIST-
traceable. We recommend using calibration reference quantities that are
NIST-traceable within 0.5% uncertainty, if not specified
elsewhere
[[Page 4674]]
in this part 1065. Use the following recommended methods to generate
reference values or use good engineering judgment to select a different
reference:
* * * * *
(f) Performance criteria for measurement systems. Table 1 follows:
Table 1 of Sec. 1065.307--Measurement Systems That Require Linearity Verification
--------------------------------------------------------------------------------------------------------------------------------------------------------
Linearity criteria
Measurement system Quantity -----------------------------------------------------------------------------------------
[verbar]xmin(a1-1)+a0[verbar] a1 SEE r \2\
--------------------------------------------------------------------------------------------------------------------------------------------------------
Speed............................. fn........................ <=0.05% [middot]fnmax............. 0.98-1.02 <=2% [middot]fnmax.. >=0.990
Torque............................ T......................... <=1% [middot] Tmax................ 0.98-1.02 <=2% [middot] Tmax.. >=0.990
Electrical power.................. P......................... <=1% [middot] Pmax................ 0.98-1.02 <=2% [middot] Pmax.. >=0.990
Current........................... I......................... <=1% [middot] Imax................ 0.98-1.02 <=2% [middot] Imax.. >=0.990
Voltage........................... U......................... <=1% [middot] Umax................ 0.98-1.02 <=2% [middot] Umax.. >=0.990
Fuel flow rate.................... m......................... <=1% [middot] mmax................ 0.98-1.02 <=2% [middot] mmax.. >=0.990
Fuel mass scale................... m......................... <=0.3% [middot] mmax.............. 0.996-1.004 <=0.4% [middot] mmax >=0.999
DEF flow rate..................... m......................... <=1% [middot] mmax................ 0.98-1.02 <=2% [middot] mmax.. >=0.990
DEF mass scale.................... m......................... <=0.3% [middot] mmax.............. 0.996-1.004 <=0.4% [middot] mmax >=0.999
Intake-air flow rate \a\.......... n......................... <=1% [middot] nmax................ 0.98-1.02 <=2% [middot] nmax.. >=0.990
Dilution air flow rate \a\........ n......................... <=1% [middot] nmax................ 0.98-1.02 <=2% [middot] nmax.. >=0.990
Diluted exhaust flow rate \a\..... n......................... <=1% [middot] nmax................ 0.98-1.02 <=2% [middot] nmax.. >=0.990
Raw exhaust flow rate \a\......... n......................... <=1% [middot] nmax................ 0.98-1.02 <=2% [middot]nmax... >=0.990
Batch sampler flow rates \a\...... n......................... <=1% [middot] nmax................ 0.98-1.02 <=2% [middot]nmax... >=0.990
Gas dividers...................... x/xspan................... <=0.5% [middot] xmax/xspan........ 0.98-1.02 <=2% [middot] xmax/ >=0.990
xspan.
Gas analyzers for laboratory x......................... <=0.5% [middot] xmax.............. 0.99-1.01 <=1% [middot] xmax.. >=0.998
testing.
Gas analyzers for field testing... x......................... <=1% [middot] xmax................ 0.99-1.01 <=1% [middot] xmax.. >=0.998
Electrical aerosol analyzer for x......................... <=5% [middot] xmax................ 0.85-1.15 <=10% [middot] xmax. >=0.950
field testing.
Photoacoustic analyzer for field x......................... <=5% [middot] xmax................ 0.90-1.10 <=10% [middot] xmax. >=0.980
testing.
PM balance........................ m......................... <=1% [middot] mmax................ 0.99-1.01 <=1% [middot] mmax.. >=0.998
Pressures......................... p......................... <=1% [middot] pmax................ 0.99-1.01 <=1% [middot] pmax.. >=0.998
Dewpoint for intake air, PM- Tdew...................... <=0.5% [middot] Tdewmax........... 0.99-1.01 <=0.5% >=0.998
stabilization and balance [middot]Tdewmax.
environments.
Other dewpoint measurements....... Tdew...................... <=1% [middot] Tdewmax............. 0.99-1.01 <=1% [middot] >=0.998
Tdewmax.
Analog-to-digital conversion of T......................... <=1% [middot] Tmax................ 0.99-1.01 <=1% [middot] Tmax.. >=0.998
temperature signals.
--------------------------------------------------------------------------------------------------------------------------------------------------------
\a\ For flow meters that determine volumetric flow rate, Vstd, you may substitute Vstd for n as the quantity and substitute Vstdmax for nmax.
* * * * *
0
224. Amend Sec. 1065.308 by revising paragraph (e)(3) to read as
follows:
Sec. 1065.308 Continuous gas analyzer system-response and updating-
recording verification--for gas analyzers not continuously compensated
for other gas species.
* * * * *
(e) * * *
(3) If a measurement system fails the criteria in paragraphs (e)(1)
and (2) of this section, you may use the measurement system only if the
deficiency does not adversely affect your ability to show compliance
with the applicable standards in this chapter.
* * * * *
0
225. Amend Sec. 1065.309 by revising paragraph (e)(3) to read as
follows:
Sec. 1065.309 Continuous gas analyzer system-response and updating-
recording verification--for gas analyzers continuously compensated for
other gas species.
* * * * *
(e) * * *
(3) If a measurement system fails the criteria in paragraphs (e)(1)
and (2) of this section, you may use the measurement system only if the
deficiency does not adversely affect your ability to show compliance
with the applicable standards in this chapter.
* * * * *
0
226. Amend Sec. 1065.315 by revising paragraphs (a)(1) through (3) and
(b) to read as follows:
Sec. 1065.315 Pressure, temperature, and dewpoint calibration.
(a) * * *
(1) Pressure. We recommend temperature-compensated, digital-
pneumatic, or deadweight pressure calibrators, with data-logging
capabilities to minimize transcription errors. We recommend using
calibration reference quantities that are NIST-traceable within 0.5% uncertainty.
(2) Temperature. We recommend digital dry-block or stirred-liquid
temperature calibrators, with data logging capabilities to minimize
transcription errors. We recommend using calibration reference
quantities that are NIST-traceable within 0.5% uncertainty.
You may perform linearity verification for temperature measurement
systems with thermocouples, RTDs, and thermistors by removing the
sensor from the system and using a simulator in its place. Use a NIST-
traceable simulator that is independently calibrated and, as
appropriate, cold-junction compensated. The simulator uncertainty
scaled to absolute temperature must be less than 0.5% of
Tmax. If you use this option, you must use sensors that the
supplier states are accurate to better than 0.5% of Tmax
compared with their standard calibration curve.
(3) Dewpoint. We recommend a minimum of three different
temperature-equilibrated and temperature-monitored calibration salt
solutions in containers that seal completely around the dewpoint
sensor. We recommend using calibration reference quantities that are
NIST-traceable within 0.5% uncertainty.
(b) You may remove system components for off-site calibration. We
recommend specifying calibration reference quantities that are NIST-
traceable within 0.5% uncertainty.
0
227. Amend Sec. 1065.320 by revising paragraph (c) to read as follows:
Sec. 1065.320 Fuel-flow calibration.
* * * * *
(c) You may remove system components for off-site calibration. When
installing a flow meter with an off-site calibration, we recommend that
[[Page 4675]]
you consider the effects of the tubing configuration upstream and
downstream of the flow meter. We recommend specifying calibration
reference quantities that are NIST-traceable within 0.5%
uncertainty.
0
228. Amend Sec. 1065.325 by revising paragraphs (a) and (b) to read as
follows:
Sec. 1065.325 Intake-flow calibration.
(a) Calibrate intake-air flow meters upon initial installation.
Follow the instrument manufacturer's instructions and use good
engineering judgment to repeat the calibration. We recommend using a
calibration subsonic venturi, ultrasonic flow meter or laminar flow
element. We recommend using calibration reference quantities that are
NIST-traceable within 0.5% uncertainty.
(b) You may remove system components for off-site calibration. When
installing a flow meter with an off-site calibration, we recommend that
you consider the effects of the tubing configuration upstream and
downstream of the flow meter. We recommend specifying calibration
reference quantities that are NIST-traceable within 0.5%
uncertainty.
* * * * *
0
229. Amend Sec. 1065.330 by revising paragraphs (a) and (b) to read as
follows:
Sec. 1065.330 Exhaust-flow calibration.
(a) Calibrate exhaust-flow meters upon initial installation. Follow
the instrument manufacturer's instructions and use good engineering
judgment to repeat the calibration. We recommend that you use a
calibration subsonic venturi or ultrasonic flow meter and simulate
exhaust temperatures by incorporating a heat exchanger between the
calibration meter and the exhaust-flow meter. If you can demonstrate
that the flow meter to be calibrated is insensitive to exhaust
temperatures, you may use other reference meters such as laminar flow
elements, which are not commonly designed to withstand typical raw
exhaust temperatures. We recommend using calibration reference
quantities that are NIST-traceable within 0.5% uncertainty.
(b) You may remove system components for off-site calibration. When
installing a flow meter with an off-site calibration, we recommend that
you consider the effects of the tubing configuration upstream and
downstream of the flow meter. We recommend specifying calibration
reference quantities that are NIST-traceable within 0.5%
uncertainty.
* * * * *
0
230. Amend Sec. 1065.341 by revising paragraph (e)(3) to read as
follows:
Sec. 1065.341 CVS and PFD flow verification (propane check).
* * * * *
(e) * * *
(3) Calculate total C3H8 mass based on your
CVS and HC data as described in Sec. 1065.650 (40 CFR 1066.605 for
vehicle testing) and Sec. 1065.660, using the molar mass of
C3H8, MC3H8, instead of the effective
molar mass of HC, MHC.
* * * * *
0
231. Amend Sec. 1065.345 by revising paragraph (d) to read as follows:
Sec. 1065.345 Vacuum-side leak verification.
* * * * *
(d) Dilution-of-span-gas leak test. You may use any gas analyzer
for this test. If you use a FID for this test, correct for any HC
contamination in the sampling system according to Sec. 1065.660. If
you use an O2 analyzer described in Sec. 1065.280 for this
test, you may use purified N2 to detect a leak. To avoid
misleading results from this test, we recommend using only analyzers
that have a repeatability of 0.5% or better at the reference gas
concentration used for this test. Perform a vacuum-side leak test as
follows:
(1) Prepare a gas analyzer as you would for emission testing.
(2) Supply reference gas to the analyzer span port and record the
measured value.
(3) Route overflow reference gas to the inlet of the sample probe
or at a tee fitting in the transfer line near the exit of the probe.
You may use a valve upstream of the overflow fitting to prevent
overflow of reference gas out of the inlet of the probe, but you must
then provide an overflow vent in the overflow supply line.
(4) Verify that the measured overflow reference gas concentration
is within 0.5% of the concentration measured in paragraph
(d)(2) of this section. A measured value lower than expected indicates
a leak, but a value higher than expected may indicate a problem with
the reference gas or the analyzer itself. A measured value higher than
expected does not indicate a leak.
* * * * *
0
232. Amend Sec. 1065.350 by revising paragraph (e)(1) to read as
follows:
Sec. 1065.350 H2O interference verification for CO2 NDIR analyzers.
* * * * *
(e) * * *
(1) You may omit this verification if you can show by engineering
analysis that for your CO2 sampling system and your
emission-calculation procedures, the H2O interference for
your CO2 NDIR analyzer always affects your brake-specific
emission results within 0.5% of each of the applicable
standards in this chapter. This specification also applies for vehicle
testing, except that it relates to emission results in g/mile or g/
kilometer.
* * * * *
0
233. Amend Sec. 1065.405 by revising paragraph (a) to read as follows:
Sec. 1065.405 Test engine preparation and maintenance.
* * * * *
(a) If you are testing an emission-data engine for certification,
make sure it is built to represent production engines, consistent with
paragraph (f) of this section.
(1) This includes governors that you normally install on production
engines. Production engines should also be tested with their installed
governors. If your engine is equipped with multiple user-selectable
governor types and if the governor does not manipulate the emission
control system (i.e., the governor only modulates an ``operator
demand'' signal such as commanded fuel rate, torque, or power), choose
the governor type that allows the test cell to most accurately follow
the duty cycle. If the governor manipulates the emission control
system, treat it as an adjustable parameter. If you do not install
governors on production engines, simulate a governor that is
representative of a governor that others will install on your
production engines.
(2) In certain circumstances, you may incorporate test cell
components to simulate an in-use configuration, consistent with good
engineering judgment. For example, Sec. Sec. 1065.122 and 1065.125
allow the use of test cell components to represent engine cooling and
intake air systems.
(3) The provisions in Sec. 1065.110(e) also apply to emission-data
engines for certification.
(4) For engines using SCR, use any size DEF tank and fuel tank. We
may require you to give us a production-type DEF tank, including any
associated sensors, for our testing.
* * * * *
0
234. Amend Sec. 1065.410 by revising paragraph (c) to read as follows:
Sec. 1065.410 Maintenance limits for stabilized test engines.
* * * * *
(c) If you inspect an engine, keep a record of the inspection and
update your application for certification to document any changes that
result. You may use any kind of equipment,
[[Page 4676]]
instrument, or tool that is available at dealerships and other service
outlets to identify malfunctioning components or perform maintenance.
You may inspect using electronic tools or internal engine systems to
monitor engine performance, but only if the information is readable
without specialized equipment.
* * * * *
0
235. Amend Sec. 1065.501 by revising paragraph (a) introductory text
to read as follows:
Sec. 1065.501 Overview.
(a) Use the procedures detailed in this subpart to measure engine
emissions over a specified duty cycle. Refer to subpart J of this part
for field test procedures that describe how to measure emissions during
in-use engine operation. Refer to subpart L of this part for
measurement procedures for testing related to standards other than
brake-specific emission standards. This section describes how to--
* * * * *
0
236. Amend Sec. 1065.510 by revising paragraphs (a) introductory text,
(b) introductory text, (b)(4) through (6), (c)(2), (d) introductory
text, (d)(4), (d)(5)(iii), and (g)(2) to read as follows:
Sec. 1065.510 Engine mapping.
(a) Applicability, scope, and frequency. An engine map is a data
set that consists of a series of paired data points that represent the
maximum brake torque versus engine speed, measured at the engine's
primary output shaft. Map your engine if the standard-setting part
requires engine mapping to generate a duty cycle for your engine
configuration. Map your engine while it is connected to a dynamometer
or other device that can absorb work output from the engine's primary
output shaft according to Sec. 1065.110. Configure any auxiliary work
inputs and outputs such as hybrid, turbo-compounding, or thermoelectric
systems to represent their in-use configurations, and use the same
configuration for emission testing. See Figure 1 of Sec. 1065.210.
This may involve configuring initial states of charge and rates and
times of auxiliary-work inputs and outputs. We recommend that you
contact the EPA Program Officer before testing to determine how you
should configure any auxiliary-work inputs and outputs. If your engine
has an auxiliary emission control device to reduce torque output that
may activate during engine mapping, turn it off before mapping. Use the
most recent engine map to transform a normalized duty cycle from the
standard-setting part to a reference duty cycle specific to your
engine. Normalized duty cycles are specified in the standard-setting
part. You may update an engine map at any time by repeating the engine-
mapping procedure. You must map or re-map an engine before a test if
any of the following apply:
* * * * *
(b) Mapping variable-speed engines. Map variable-speed engines
using the procedure in this paragraph (b). Note that under Sec.
1065.10(c) we may allow or require you to use ``other procedures'' if
the specified procedure results in unrepresentative testing or if your
engine cannot be tested using the specified procedure. If the engine
has a user-adjustable idle speed setpoint, you may set it to its
minimum adjustable value for this mapping procedure and the resulting
map may be used for any test, regardless of where it is set for running
each test.
* * * * *
(4) Operate the engine at the minimum mapped speed. A minimum
mapped speed equal to (95 1)% of its warm idle speed
determined in paragraph (b)(3) of this section may be used for any
engine or test. A higher minimum mapped speed may be used if all the
duty cycles that the engine is subject to have a minimum reference
speed higher than the warm idle speed determined in paragraph (b)(3) of
this section. In this case you may use a minimum mapped speed equal to
(95 1)% of the lowest minimum reference speed in all the
duty cycles the engine is subject to. Set operator demand to maximum
and control engine speed at this minimum mapped speed for at least 15
seconds. Set operator demand to maximum and control engine speed at (95
1)% of its warm idle speed determined in paragraph
(b)(3)(i) of this section for at least 15 seconds.
(5) Perform a continuous or discrete engine map as described in
paragraphs (b)(5)(i) or (ii) of this section. A continuous engine map
may be used for any engine. A discrete engine map may be used for
engines subject only to steady-state duty cycles. Use linear
interpolation between the series of points generated by either of these
maps to determine intermediate torque values. Use the series of points
generated by either of these maps to generate the power map as
described in paragraph (e) of this section.
(i) For continuous engine mapping, begin recording mean feedback
speed and torque at 1 Hz or more frequently and increase speed at a
constant rate such that it takes (4 to 6) min to sweep from the minimum
mapped speed described in paragraphs (b)(4) of this section to the
check point speed described in paragraph (b)(5)(iii) of this section.
Use good engineering judgment to determine when to stop recording data
to ensure that the sweep is complete. In most cases, this means that
you can stop the sweep at any point after the power falls to 50% of the
maximum value.
(ii) For discrete engine mapping, select at least 20 evenly spaced
setpoints from the minimum mapped speed described in paragraph (b)(4)
of this section to the check point speed described in paragraph
(b)(5)(iii) of this section. At each setpoint, stabilize speed and
allow torque to stabilize. We recommend that you stabilize an engine
for at least 15 seconds at each setpoint and record the mean feedback
speed and torque of the last (4 to 6) seconds. Record the mean speed
and torque at each setpoint.
(iii) The check point speed of the map is the highest speed above
maximum power at which 50% of maximum power occurs. If this speed is
unsafe or unachievable (e.g., for ungoverned engines or engines that do
not operate at that point), use good engineering judgment to map up to
the maximum safe speed or maximum achievable speed. For discrete
mapping, if the engine cannot be mapped to the check point speed, make
sure the map includes at least 20 points from 95% of warm idle to the
maximum mapped speed. For continuous mapping, if the engine cannot be
mapped to the check point speed, verify that the sweep time from 95% of
warm idle to the maximum mapped speed is (4 to 6) min.
(iv) Note that under Sec. 1065.10(c)(1) we may allow you to
disregard portions of the map when selecting maximum test speed if the
specified procedure would result in a duty cycle that does not
represent in-use operation.
(6) Determine warm high-idle speed for engines with a high-speed
governor. You may skip this if the engine is not subject to transient
testing with a duty cycle that includes reference speed values above
100%. You may use a manufacturer-declared warm high-idle speed if the
engine is electronically governed. For engines with a high-speed
governor that regulates speed by disabling and enabling fuel or
ignition at two manufacturer-specified speeds, declare the middle of
this specified speed range as the warm high-idle speed. You may
alternatively measure warm high-idle speed using the following
procedure:
(i) Run an operating point targeting zero torque.
(A) Set operator demand to maximum and use the dynamometer to
target zero
[[Page 4677]]
torque on the engine's primary output shaft.
(B) Wait for the engine governor and dynamometer to stabilize. We
recommend that you stabilize for at least 15 seconds.
(C) Record 1 Hz means of the feedback speed and torque for at least
30 seconds. You may record means at a higher frequency as long as there
are no gaps in the recorded data. For engines with a high-speed
governor that regulates speed by disabling and enabling fuel or
ignition, you may need to extend this stabilization period to include
at least one disabling event at the higher speed and one enabling event
at the lower speed.
(D) Determine if the feedback speed is stable over the recording
period. The feedback speed is considered stable if all the recorded 1
Hz means are within 2% of the mean feedback speed over the
recording period. If the feedback speed is not stable because of the
dynamometer, void the results and repeat measurements after making any
necessary corrections. You may void and repeat the entire map sequence,
or you may void and replace only the results for establishing warm
high-idle speed; use good engineering judgment to warm-up the engine
before repeating measurements.
(E) If the feedback speed is stable, use the mean feedback speed
over the recording period as the measured speed for this operating
point.
(F) If the feedback speed is not stable because of the engine,
determine the mean as the value representing the midpoint between the
observed maximum and minimum recorded feedback speed.
(G) If the mean feedback torque over the recording period is within
(0 1)% of Tmaxmapped, use the measured speed for
this operating point as the warm high-idle speed. Otherwise, continue
testing as described in paragraph (b)(6)(ii) of this section.
(ii) Run a second operating point targeting a positive torque.
Follow the same procedure in paragraphs (b)(6)(i)(A) through (F) of
this section, except that the dynamometer is set to target a torque
equal to the mean feedback torque over the recording period from the
previous operating point plus 20% of Tmax mapped.
(iii) Use the mean feedback speed and torque values from paragraphs
(b)(6)(i) and (ii) of this section to determine the warm high-idle
speed. If the two recorded speed values are the same, use that value as
the warm high-idle-speed. Otherwise, use a linear equation passing
through these two speed-torque points and extrapolate to solve for the
speed at zero torque and use this speed intercept value as the warm
high-idle speed.
(iv) You may use a manufacturer-declared Tmax instead of
the measured Tmax mapped. If you do this, you may also
measure the warm high-idle speed as described in this paragraph (b)(6)
before running the operating point and speed sweeps specified in
paragraphs (b)(4) and (5) of this section.
* * * * *
(c) * * *
(2) Map the amount of negative torque required to motor the engine
by repeating paragraph (b) of this section with minimum operator
demand, as applicable. You may start the negative torque map at either
the minimum or maximum speed from paragraph (b) of this section.
* * * * *
(d) Mapping constant-speed engines. Map constant-speed engines
using the procedure in this paragraph (d). When testing without a
motoring dynamometer (e.g., eddy-current or water-brake dynamometer or
any device that is already installed on a vehicle, equipment, or
vessel) operate these devices over the no-load operating points in the
procedure as close to no-load as possible.
* * * * *
(4) With the governor or simulated governor controlling speed using
operator demand, operate the engine at the no-load, or minimum
achievable load, governed speed (at high speed, not low idle) for at
least 15 seconds.
(5) * * *
(iii) For any isochronous governed (0% speed droop) constant-speed
engine, you may map the engine with two points as described in this
paragraph (d)(5)(iii). After stabilizing at the no-load, or minimum
achievable load, governed speed in paragraph (d)(4) of this section,
record the mean feedback speed and torque. Continue to operate the
engine with the governor or simulated governor controlling engine speed
using operator demand, and control the dynamometer to target a speed of
99.5% of the recorded mean no-load governed speed. Allow speed and
torque to stabilize. Record the mean feedback speed and torque. Record
the target speed. The absolute value of the speed error (the mean
feedback speed minus the target speed) must be no greater than 0.1% of
the recorded mean no-load governed speed. From this series of two mean
feedback speed and torque values, use linear interpolation to determine
intermediate values. Use this series of two mean feedback speeds and
torques to generate a power map as described in paragraph (e) of this
section. Note that the measured maximum test torque as determined in
Sec. 1065.610(b)(1) will be the mean feedback torque recorded on the
second point.
* * * * *
(g) * * *
(2) The purpose of the mapping procedure in this paragraph (g) is
to determine the maximum torque available at each speed, such as what
might occur during transient operation with a fully charged RESS. Use
one of the following methods to generate a hybrid-active map:
(i) Perform an engine map by using a series of continuous sweeps to
cover the engine's full range of operating speeds. Prepare the engine
for hybrid-active mapping by ensuring that the RESS state of charge is
representative of normal operation. Perform the sweep as specified in
paragraph (b)(5)(i) of this section, but stop the sweep to charge the
RESS when the power measured from the RESS drops below the expected
maximum power from the RESS by more than 2% of total system power
(including engine and RESS power). Unless good engineering judgment
indicates otherwise, assume that the expected maximum power from the
RESS is equal to the measured RESS power at the start of the sweep
segment. For example, if the 3-second rolling average of total engine-
RESS power is 200 kW and the power from the RESS at the beginning of
the sweep segment is 50 kW, once the power from the RESS reaches 46 kW,
stop the sweep to charge the RESS. Note that this assumption is not
valid where the hybrid motor is torque-limited. Calculate total system
power as a 3-second rolling average of instantaneous total system
power. After each charging event, stabilize the engine for 15 seconds
at the speed at which you ended the previous segment with operator
demand set to maximum before continuing the sweep from that speed.
Repeat the cycle of charging, mapping, and recharging until you have
completed the engine map. You may shut down the system or include other
operation between segments to be consistent with the intent of this
paragraph (g)(2)(i). For example, for systems in which continuous
charging and discharging can overheat batteries to an extent that
affects performance, you may operate the engine at zero power from the
RESS for enough time after the system is recharged to allow the
batteries to cool. Use good engineering judgment to smooth the torque
curve to eliminate discontinuities between map intervals.
[[Page 4678]]
(ii) Perform an engine map by using discrete speeds. Select map
setpoints at intervals defined by the ranges of engine speed being
mapped. From 95% of warm idle speed to 90% of the expected maximum test
speed, select setpoints that result in a minimum of 13 equally spaced
speed setpoints. From 90% to 110% of expected maximum test speed,
select setpoints in equally spaced intervals that are nominally 2% of
expected maximum test speed. Above 110% of expected maximum test speed,
select setpoints based on the same speed intervals used for mapping
from 95% warm idle speed to 90% maximum test speed. You may stop
mapping at the highest speed above maximum power at which 50% of
maximum power occurs. We refer to the speed at 50% power as the check
point speed as described in paragraph (b)(5)(iii) of this section.
Stabilize engine speed at each setpoint, targeting a torque value at
70% of peak torque at that speed without hybrid-assist. Make sure the
engine is fully warmed up and the RESS state of charge is within the
normal operating range. Snap the operator demand to maximum, operate
the engine there for at least 10 seconds, and record the 3-second
rolling average feedback speed and torque at 1 Hz or higher. Record the
peak 3-second average torque and 3-second average speed at that point.
Use linear interpolation to determine intermediate speeds and torques.
Follow Sec. 1065.610(a) to calculate the maximum test speed. Verify
that the measured maximum test speed falls in the range from 92 to 108%
of the estimated maximum test speed. If the measured maximum test speed
does not fall in this range, repeat the map using the measured value of
maximum test speed.
* * * * *
0
237. Amend Sec. 1065.512 by revising paragraph (b)(1) to read as
follows:
Sec. 1065.512 Duty cycle generation.
* * * * *
(b) * * *
(1) Engine speed for variable-speed engines. For variable-speed
engines, normalized speed may be expressed as a percentage between warm
idle speed, fnidle, and maximum test speed,
fntest, or speed may be expressed by referring to a defined
speed by name, such as ``warm idle,'' ``intermediate speed,'' or ``A,''
``B,'' or ``C'' speed. Section 1065.610 describes how to transform
these normalized values into a sequence of reference speeds,
fnref. Running duty cycles with negative or small normalized
speed values near warm idle speed may cause low-speed idle governors to
activate and the engine torque to exceed the reference torque even
though the operator demand is at a minimum. In such cases, we recommend
controlling the dynamometer so it gives priority to follow the
reference torque instead of the reference speed and let the engine
govern the speed. Note that the cycle-validation criteria in Sec.
1065.514 allow an engine to govern itself. This allowance permits you
to test engines with enhanced-idle devices and to simulate the effects
of transmissions such as automatic transmissions. For example, an
enhanced-idle device might be an idle speed value that is normally
commanded only under cold-start conditions to quickly warm up the
engine and aftertreatment devices. In this case, negative and very low
normalized speeds will generate reference speeds below this higher
enhanced-idle speed. You may do either of the following when using
enhanced-idle devices:
(i) Control the dynamometer so it gives priority to follow the
reference torque, controlling the operator demand so it gives priority
to follow reference speed and let the engine govern the speed when the
operator demand is at minimum.
(ii) While running an engine where the ECM broadcasts an enhanced-
idle speed that is above the denormalized speed, use the broadcast
speed as the reference speed. Use these new reference points for duty-
cycle validation. This does not affect how you determine denormalized
reference torque in paragraph (b)(2) of this section.
(iii) If an ECM broadcast signal is not available, perform one or
more practice cycles to determine the enhanced-idle speed as a function
of cycle time. Generate the reference cycle as you normally would but
replace any reference speed that is lower than the enhanced-idle speed
with the enhanced-idle speed. This does not affect how you determine
denormalized reference torque in paragraph (b)(2) of this section.
* * * * *
0
238. Amend Sec. 1065.514 by revising paragraph (d) to read as follows
Sec. 1065.514 Cycle-validation criteria for operation over specified
duty cycles.
* * * * *
(d) Omitting additional points. Besides engine cranking, you may
omit additional points from cycle-validation statistics as described in
the following table:
Table 1 to Paragraph (d) of Sec. 1065.514--Permissible Criteria for Omitting Points From Duty-Cycle Regression
Statistics
----------------------------------------------------------------------------------------------------------------
When operator demand is at its . .
. you may omit . . . if . . .
----------------------------------------------------------------------------------------------------------------
For reference duty cycles that are specified in terms of speed and torque (f, T)
----------------------------------------------------------------------------------------------------------------
minimum............................ power and torque........... Tref < 0% (motoring).
minimum............................ power and speed............ fnref = 0% (idle speed) and Tref = 0% (idle
torque) and Tref-(2% [middot] Tmax mapped) <
T < Tref + (2% [middot] Tmax mapped).
minimum............................ power and speed............ fnref < enhanced-idle speed \a\ and Tref > 0%.
minimum............................ power and either torque or fn > fnref or T > Tref but not if fn > (fnref
speed. [middot] 102%) and T > Tref + (2% [middot]
Tmax mapped).
maximum............................ power and either torque or fn < fnref or T < Tref but not if fn < (fnref
speed. [middot] 98%) and T < Tref-(2% [middot] Tmax
mapped).
----------------------------------------------------------------------------------------------------------------
For reference duty cycles that are specified in terms of speed and power (f, P)
----------------------------------------------------------------------------------------------------------------
minimum............................ power and torque........... Pref < 0% (motoring).
minimum............................ power and speed............ fnref = 0% (idle speed) and Pref = 0% (idle
power) and Pref-(2% [middot] Pmax mapped) < P
< Pref + (2% [middot] Pmax mapped).
minimum............................ power and either torque or fn > fnref or P > Pref but not if fn > (fnref
speed. [middot] 102%) and P > Pref + (2% [middot]
Pmax mapped).
maximum............................ power and either torque or fn < fnref or P < Pref but not if fn < (fnref
speed. [middot] 98%) and P < Pref-(2% [middot] Pmax
mapped).
----------------------------------------------------------------------------------------------------------------
\a\ Determine enhanced-idle speed from ECM broadcast or a practice cycle.
[[Page 4679]]
* * * * *
0
239. Amend Sec. 1065.530 by revising paragraph (g)(5) introductory
text to read as follows:
Sec. 1065.530 Emission test sequence.
* * * * *
(g) * * *
(5) If you perform the optional carbon balance error verification,
verify carbon balance error as specified in the standard-setting part
and Sec. 1065.543. Calculate and report the three carbon balance error
quantities for each test interval; carbon mass absolute error for a
test interval, [epsi]aC, carbon mass rate
absolute error for a test interval, [epsi]aCrate,
and carbon mass relative error for a test interval,
[epsi]rC. For duty cycles with multiple test
intervals, you may calculate and report the composite carbon mass
relative error, [epsi]rCcomp, for the whole duty
cycle. If you report [epsi]rCcomp, you must still
calculate and report [epsi]aC,
[epsi]aCrate, and [epsi]rC
for each test interval.
* * * * *
0
240. Amend Sec. 1065.543 by revising paragraphs (a) and (b) to read as
follows:
Sec. 1065.543 Carbon balance error verification.
(a) This optional carbon balance error verification compares
independently calculated quantities of carbon flowing into and out of
an engine system. The engine system includes aftertreatment devices as
applicable. Calculating carbon intake considers carbon-carrying streams
flowing into the system, including intake air, fuel, and optionally DEF
or other fluids. Carbon flow out of the system comes from exhaust
emission calculations. Note that this verification is not valid if you
calculate exhaust molar flow rate using fuel rate and chemical balance
as described in Sec. 1065.655(f)(3) because carbon flows into and out
of the system are not independent. Use good engineering judgment to
ensure that carbon mass in and carbon mass out data signals align.
(b) Perform the carbon balance error verification after emission
sampling is complete for a test sequence as described in Sec.
1065.530(g)(5). Testing must include measured values as needed to
determine intake air, fuel flow, and carbon-related gaseous exhaust
emissions. You may optionally account for the flow of carbon-carrying
fluids other than intake air and fuel into the system. Perform carbon
balance error verification as follows:
(1) Calculate carbon balance error quantities as described in Sec.
1065.643. The three quantities for individual test intervals are carbon
mass absolute error, [epsi]aC, carbon mass rate
absolute error, [epsi]aCrate, and carbon mass
relative error, [epsi]rC. Determine
[epsi]aC, [epsi]aCrate, and
[epsi]rC for all test intervals. You may
determine composite carbon mass relative error,
[epsi]rCcomp, as a fourth quantity that
optionally applies for duty cycles with multiple test intervals.
(2) You meet the carbon balance error verification for a test
sequence if all test intervals pass the test-interval criteria. A test
interval passes if at least one of the absolute values of the three
carbon balance error quantities for test intervals,
[epsi]aC, [epsi]aCrate, and
[epsi]rC, is at or below its respective limit
value in paragraphs (b)(2)(i) through (iii) of this section. You meet
the carbon balance error verification for a duty cycle with multiple
test intervals if the duty cycle passes the duty-cycle criterion. A
duty cycle passes if the absolute value of the composite carbon mass
relative error quantity, [epsi]rCcomp, is at or
below the limit value in paragraph (b)(2)(iii) of this section. Unless
specified otherwise in the standard-setting part, if verification fails
for a test sequence, you may repeat the entire test sequence or repeat
individual test intervals as described in Sec. 1065.526.
(i) Calculate the carbon mass absolute error limit,
L[egr]aC, in grams to three decimal places for comparison to
the absolute value of [epsi]aC, using the following
equation:
[GRAPHIC] [TIFF OMITTED] TR24JA23.104
Where:
c = power-specific carbon mass absolute error coefficient = 0.007 g/
kW.
Pmax = maximum power from the engine map generated
according to Sec. 1065.510. If measured Pmax is not
available, use a manufacturer-declared value for Pmax.
Example:
c = 0.007 g/kW
Pmax = 230.0 kW
L[egr]aC = 0.007 [middot] 230.0
L[egr]aC = 1.610 g
(ii) Calculate the carbon mass rate absolute error limit,
L[egr]aCrate, in grams per hour to three decimal places for comparison
to the absolute value of [epsi]aCrate, using the
following equation:
[GRAPHIC] [TIFF OMITTED] TR24JA23.105
Where:
d = power-specific carbon mass rate absolute error coefficient =
0.31 g/(kW[middot]hr).
Pmax = maximum power from the engine map generated
according to Sec. 1065.510. If measured Pmax is not
available, use a manufacturer-declared value for Pmax.
Example:
d = 0.31 g/(kW[middot]hr)
Pmax = 230.0 kW
L[egr]aCrate = 0.31.230.0
L[egr]aCrate = 71.300 g/hr
(iii) The carbon mass relative error limit, L[epsi]rC,
is 0.020 for comparison to the absolute value of
[epsi]rC, and to the absolute value of
[epsi]rCcomp.
* * * * *
0
241. Amend Sec. 1065.545 by revising paragraphs (a) and (b)
introductory text to read as follows:
Sec. 1065.545 Verification of proportional flow control for batch
sampling.
* * * * *
(a) For any pair of sample and total flow rates, use continuous
recorded data or 1 Hz means. Total flow rate means the raw exhaust flow
rate for raw exhaust sampling and the dilute exhaust flow rate for CVS
sampling. For each test interval, determine the standard error of the
estimate, SEE, of the sample flow rate versus the total flow rate as
described in Sec. 1065.602, forcing the intercept to zero. Determine
the mean sample flow rate over each test interval as described in Sec.
1065.602. For each test interval, demonstrate that SEE is at or below
3.5% of the mean sample flow rate.
(b) For any pair of sample and total flow rates, use continuous
recorded data or 1 Hz means. Total flow rate means the raw exhaust flow
rate for raw exhaust sampling and the dilute exhaust flow rate for CVS
sampling. For each test interval, demonstrate that each flow rate is
constant within 2.5% of its respective mean or target flow
rate. You may use the following options instead of recording the
respective flow rate of each type of meter:
* * * * *
0
242. Amend Sec. 1065.610 by:
0
a. Revising the introductory text, paragraphs (a) introductory text,
(a)(1) introductory text, and (a)(3).
0
b. Removing paragraph (a)(4).
0
c. Revising paragraphs (b) introductory text, (b)(1) introductory text,
(b)(2) and (3), and (c)(2).
The revisions read as follows:
Sec. 1065.610 Duty cycle generation.
This section describes how to generate duty cycles that are
specific to your engine, based on the normalized duty cycles in the
standard-setting part. During an emission test, use a duty cycle that
is specific to your engine to command engine speed, torque, and power,
as applicable, using an engine dynamometer and an engine operator
demand. Paragraphs (a) and (b) of this section describe how to
``normalize'' your engine's map to determine the maximum test speed or
torque for your
[[Page 4680]]
engine. The rest of this section describes how to use these values to
``denormalize'' the duty cycles in the standard-setting parts, which
are all published on a normalized basis. Thus, the term ``normalized''
in paragraphs (a) and (b) of this section refers to different values
than it does in the rest of the section.
(a) Maximum test speed, [fnof]ntest. For variable-speed engines,
determine [fnof]ntest from the torque and power maps,
generated according to Sec. 1065.510, as follows:
(1) Determine a measured value for [fnof]ntest as
follows:
* * * * *
(3) Transform normalized speeds to reference speeds according to
paragraph (c) of this section by using the measured maximum test speed
determined according to paragraphs (a)(1) and (2) of this section--or
use your declared maximum test speed, as allowed in Sec. 1065.510.
(b) Maximum test torque, Ttest. For constant-speed engines,
determine Ttest from the torque and power-versus-speed maps,
generated according to Sec. 1065.510, as follows:
(1) For constant speed engines mapped using the methods in Sec.
1065.510(d)(5)(i) or (ii), determine a measured value for
Ttest as follows:
* * * * *
(2) For constant speed engines using the two-point mapping method
in Sec. 1065.510(d)(5)(iii), you may follow paragraph (a)(1) of this
section to determine the measured Ttest, or you may use the
measured torque of the second point as the measured Ttest
directly.
(3) Transform normalized torques to reference torques according to
paragraph (d) of this section by using the measured maximum test torque
determined according to paragraph (b)(1) or (2) of this section--or use
your declared maximum test torque, as allowed in Sec. 1065.510.
(c) * * *
(2) A, B, C, and D speeds. If your normalized duty cycle specifies
speeds as A, B, C, or D values, use your power-versus-speed curve to
determine the lowest speed below maximum power at which 50% of maximum
power occurs. Denote this value as nlo. Take nlo
to be warm idle speed if all power points at speeds below the maximum
power speed are higher than 50% of maximum power. Also determine the
highest speed above maximum power at which 70% of maximum power occurs.
Denote this value as nhi. If all power points at speeds
above the maximum power speed are higher than 70% of maximum power,
take nhi to be the declared maximum safe engine speed or the
declared maximum representative engine speed, whichever is lower. Use
nhi and nlo to calculate reference values for A,
B, C, or D speeds as follows:
[GRAPHIC] [TIFF OMITTED] TR24JA23.106
Example:
nlo = 1005 r/min
nhi = 2385 r/min
[fnof]nrefA = 0.25 [middot] (2385 - 1005) + 1005
[fnof]nrefB = 0.50 [middot] (2385 - 1005) + 1005
[fnof]nrefC = 0.75 [middot] (2385 - 1005) + 1005
[fnof]nrefD = 0.15 [middot] (2385 - 1005) + 1005
[fnof]nrefA = 1350 r/min
[fnof]nrefB = 1695 r/min
[fnof]nrefC = 2040 r/min
[fnof]nrefD = 1212 r/min
* * * * *
0
243. Amend Sec. 1065.630 by revising paragraphs (a) and (b)
introductory text to read as follows:
Sec. 1065.630 Local acceleration of gravity.
(a) The acceleration of Earth's gravity, ag, varies
depending on the test location. Determine ag at your
location by entering latitude, longitude, and elevation data into the
U.S. National Oceanographic and Atmospheric Administration's surface
gravity prediction website at https://geodesy.noaa.gov/cgi-bin/grav_pdx.prl.
(b) If the website specified in paragraph (a) of this section is
unavailable, or the test location is outside of the continental United
States, you may calculate ag for your latitude as follows:
* * * * *
0
244. Amend Sec. 1065.643 by revising paragraph (d) to read as follows:
Sec. 1065.643 Carbon balance error verification calculations.
* * * * *
(d) Carbon balance error quantities. Calculate carbon balance error
quantities as follows:
(1) Calculate carbon mass absolute error, [epsi]aC, for
a test interval as follows:
[GRAPHIC] [TIFF OMITTED] TR24JA23.107
Where:
mCexh = mass of carbon in exhaust emissions over the test
interval as determined in paragraph (d) of this section.
mCfluid = mass of carbon in all the carbon-carrying fluid
streams flowing into the system over the test interval as determined
in paragraph (a) of this section.
mCair = mass of carbon in the intake air flowing into the
system over the test interval as determined in paragraph (b) of this
section.
Example:
mCexh = 1247.2 g
mCfluid = 975.3 g
mCair = 278.6 g
[epsi]aC = 1247.2 - 975.3 - 278.6
[epsi]aC = -6.7 g
(2) Calculate carbon mass rate absolute error,
[epsi]aCrate, for a test interval as follows:
[GRAPHIC] [TIFF OMITTED] TR24JA23.108
Where:
t = duration of the test interval.
Example:
[epsi]aC = -6.7 g
t = 1202.2 s = 0.3339 hr
[GRAPHIC] [TIFF OMITTED] TR24JA23.109
[epsi]aCrate = -20.065 g/hr
(3) Calculate carbon mass relative error, [epsi]rC, for
a test interval as follows:
[GRAPHIC] [TIFF OMITTED] TR24JA23.110
Example:
[epsi]aC = -6.7 g
mCfluid = 975.3 g
mCair = 278.6 g
[GRAPHIC] [TIFF OMITTED] TR24JA23.111
[epsi]rC = -0.0053
(4) Calculate composite carbon mass relative error,
[epsi]rCcomp, for a duty cycle with multiple test intervals
as follows:
(i) Calculate [epsi]rCcomp using the following equation:
[[Page 4681]]
[GRAPHIC] [TIFF OMITTED] TR24JA23.112
Where:
i = an indexing variable that represents one test interval.
N = number of test intervals.
WF = weighting factor for the test interval as defined in the
standard-setting part.
mCexh = mass of carbon in exhaust emissions over the test
interval as determined in paragraph (c) of this section.
mCfluid = mass of carbon in all the carbon-carrying fluid
streams that flowed into the system over the test interval as
determined in paragraph (a) of this section.
mCair = mass of carbon in the intake air that flowed into
the system over the test interval as determined in paragraph (b) of
this section.
t = duration of the test interval. For duty cycles with multiple
test intervals of a prescribed duration, such as cold-start and hot-
start transient cycles, set t = 1 for all test intervals. For
discrete-mode steady-state duty cycles with multiple test intervals
of varying duration, set t equal to the actual duration of each test
interval.
(ii) The following example illustrates calculation of
[epsi]rCcomp, for cold-start and hot-start transient cycles:
N = 2
WF1 = \1/7\
WF2 = \6/7\
mCexh1 = 1255.3 g
mCexh2 = 1247.2 g
mCfluid1 = 977.8 g
mCfluid2 = 975.3 g
mCair1 = 280.2 g
mCair2 = 278.6 g
[GRAPHIC] [TIFF OMITTED] TR24JA23.113
[epsi]rCcomp = -0.0049
(iii) The following example illustrates calculation of
[epsi]rCcomp for multiple test intervals with varying
duration, such as discrete-mode steady-state duty cycles:
N = 2
WF1 = 0.85
WF2 = 0.15
mCexh1 = 2.873 g
mCexh2 = 0.125 g
mCfluid1 = 2.864 g
mCfluid2 = 0.095 g
mCair1 = 0.023 g
mCair2 = 0.024 g
t1 = 123 s
t2 = 306 s
[GRAPHIC] [TIFF OMITTED] TR24JA23.114
[epsi]rCcomp = -0.0047
0
245. Amend Sec. 1065.650 by revising paragraphs (a), (c)(2)(i),
(c)(3), (c)(4)(i), (c)(6), (d)(7), (e)(1) and (2), (f)(1) and (2), and
(g)(1) and (2) to read as follows:
Sec. 1065.650 Emission calculations.
(a) General. Calculate brake-specific emissions over each
applicable duty cycle or test interval. For test intervals with zero
work (or power), calculate the emission mass (or mass rate), but do not
calculate brake-specific emissions. Unless specified otherwise, for the
purposes of calculating and reporting emission mass (or mass rate), do
not alter any negative values of measured or calculated quantities. You
may truncate negative values in chemical balance quantities listed in
Sec. 1065.655(c) to facilitate convergence. For duty cycles with
multiple test intervals, refer to the standard-setting part for
calculations you need to determine a composite result, such as a
calculation that weights and sums the results of individual test
intervals in a duty cycle. If the standard-setting part does not
include those calculations, use the equations in paragraph (g) of this
section. This section is written based on rectangular integration,
where each indexed value (i.e., ``i'') represents (or
approximates) the mean value of the parameter for its respective time
interval, delta-t. You may also integrate continuous signals using
trapezoidal integration consistent with good engineering judgment.
* * * * *
(c) * * *
(2) * * *
(i) Varying flow rate. If you continuously sample from a varying
exhaust flow rate, time align and then multiply concentration
measurements by the flow rate from which you extracted it. We consider
the following to be examples of varying flows that require a continuous
multiplication of concentration times molar flow rate: raw exhaust,
exhaust diluted with a constant flow rate of dilution air, and CVS
dilution with a CVS flow meter that does not have an upstream heat
exchanger or electronic flow control. This multiplication results in
the flow rate of the emission itself. Integrate the emission flow rate
over a test interval to determine the total emission. If the total
emission is a molar quantity, convert this quantity to a mass by
multiplying it by its molar mass, M. The result is the mass of the
emission, m. Calculate m for continuous sampling with variable flow
using the following equations:
[GRAPHIC] [TIFF OMITTED] TR24JA23.115
Where:
[[Page 4682]]
[GRAPHIC] [TIFF OMITTED] TR24JA23.116
Example:
MNMHC = 13.875389 g/mol
N = 1200
xNMHC1 = 84.5 [micro]mol/mol = 84.5 [middot]
10-\6\ mol/mol
xNMHC2 = 86.0 [micro]mol/mol = 86.0 [middot]
10-\6\ mol/mol
nexh1 = 2.876 mol/s
nexh2 = 2.224 mol/s
[fnof]record = 1 Hz
Using Eq. 1065.650-5,
[Delta]t = 1/1 = 1 s
mNMHC = 13.875389 [middot] (84.5 [middot] 10-\6\
[middot] 2.876 + 86.0 [middot] 10-\6\ [middot] 2.224 + . . .
+ xNMHC1200 [middot] nexh) [middot] 1
mNMHC = 25.23 g
* * * * *
(3) Batch sampling. For batch sampling, the concentration is a
single value from a proportionally extracted batch sample (such as a
bag, filter, impinger, or cartridge). In this case, multiply the mean
concentration of the batch sample by the total flow from which the
sample was extracted. You may calculate total flow by integrating a
varying flow rate or by determining the mean of a constant flow rate,
as follows:
(i) Varying flow rate. If you collect a batch sample from a varying
exhaust flow rate, extract a sample proportional to the varying exhaust
flow rate. We consider the following to be examples of varying flows
that require proportional sampling: raw exhaust, exhaust diluted with a
constant flow rate of dilution air, and CVS dilution with a CVS flow
meter that does not have an upstream heat exchanger or electronic flow
control. Integrate the flow rate over a test interval to determine the
total flow from which you extracted the proportional sample. Multiply
the mean concentration of the batch sample by the total flow from which
the sample was extracted to determine the total emission. If the total
emission is a molar quantity, convert this quantity to a mass by
multiplying it by its molar mass, M. The result is the total emission
mass, m. In the case of PM emissions, where the mean PM concentration
is already in units of mass per mole of exhaust, simply multiply it by
the total flow. The result is the total mass of PM, mPM.
Calculate m for each constituent as follows:
(A) Calculate m for measuring gaseous emission constituents with
sampling that results in a molar concentration, x, using the following
equation:
[GRAPHIC] [TIFF OMITTED] TR24JA23.117
Example:
MNOX = 46.0055 g/mol
N = 9000
x = 85.6 [micro]mol/mol = 85.6 [middot] 10-\6\ mol/mol
ndexh1 = 25.534 mol/s
ndexh2 = 26.950 mol/s
[fnof]record = 5 Hz
Using Eq. 1065.650-5:
[Delta]t = 1/5 = 0.2 s
mNOX 46.0055 [middot] 85.6 [middot] 10-\6\
[middot] (25.534 + 26.950+ . . . +
nexh9000) [middot] 0.2
mNOX = 4.201 g
(B) Calculate m for sampling PM or any other analysis of a batch
sample that yields a mass per mole of exhaust, M, using the following
equation:
[GRAPHIC] [TIFF OMITTED] TR24JA23.118
(ii) Proportional or constant flow rate. If you batch sample from a
constant exhaust flow rate, extract a sample at a proportional or
constant flow rate. We consider the following to be examples of
constant exhaust flows: CVS diluted exhaust with a CVS flow meter that
has either an upstream heat exchanger, electronic flow control, or
both. Determine the mean molar flow rate from which you extracted the
sample. Multiply the mean concentration of the batch sample by the mean
molar flow rate of the exhaust from which the sample was extracted to
determine the total emission and multiply the result by the time of the
test interval. If the total emission is a molar quantity, convert this
quantity to a mass by multiplying it by its molar mass, M. The result
is the total emission mass, m. In the case of PM emissions, where the
mean PM concentration is already in units of mass per mole of exhaust,
simply multiply it by the total flow, and the result is the total mass
of PM, mPM. Calculate m for each constituent as follows:
(A) Calculate m for measuring gaseous emission constituents with
sampling that results in a molar concentration, x, using the following
equation:
[GRAPHIC] [TIFF OMITTED] TR24JA23.119
(B) Calculate m for sampling PM or any other analysis of a batch
sample that yields a mass per mole of exhaust, M, using the following
equation:
[GRAPHIC] [TIFF OMITTED] TR24JA23.120
(C) The following example illustrates a calculation of
mPM:
MPM = 144.0 [micro]g/mol = 144.0 [middot] 10-\6\
g/mol
nidexh = 57.692 mol/s
[Delta]t = 1200 s
mPM = 144.0 [middot] 10-\6\ [middot] 57.692
[middot] 1200
mPM = 9.9692 g
(4) * * *
(i) For sampling with a constant dilution ratio, DR, of diluted
exhaust versus exhaust flow (e.g., secondary dilution for PM sampling),
calculate m using the following equation:
[GRAPHIC] [TIFF OMITTED] TR24JA23.121
Example:
mPMdil = 6.853 g
DR = 6:1
mPM = 6.853 [middot] 6
mPM = 41.118 g
* * * * *
(6) Mass of NMNEHC. Determine the mass of NMNEHC using one of the
following methods:
(i) If the test fuel has less than 0.010 mol/mol of ethane and you
omit the NMNEHC calculations as described in Sec. 1065.660(c)(1), take
the corrected mass of NMNEHC to be 0.95 times the corrected mass of
NMHC.
(ii) If the test fuel has at least 0.010 mol/mol of ethane and you
omit the NMNEHC calculations as described in Sec. 1065.660(c)(1), take
the corrected mass of NMNEHC to be 1.0 times the corrected mass of
NMHC.
(d) * * *
(7) Integrate the resulting values for power over the test
interval. Calculate total work as follows:
[GRAPHIC] [TIFF OMITTED] TR24JA23.122
Where:
W = total work from the primary output shaft.
Pi = instantaneous power from the primary output shaft over an
interval i.
[GRAPHIC] [TIFF OMITTED] TR24JA23.123
Example:
N = 9000
[fnof]n1 = 1800.2 r/min
[fnof]n2 = 1805.8 r/min
T1 = 177.23 N[middot]m
[[Page 4683]]
T2 = 175.00 N[middot]m
Crev = 2[middot][pi] rad/r
Ct1 = 60 s/min
Cp = 1000 (N[middot]m[middot]rad/s)/kW
[fnof]record = 5 Hz
Ct2 = 3600 s/hr
[GRAPHIC] [TIFF OMITTED] TR24JA23.124
P1 = 33.41 kW
P2 = 33.09 kW
Using Eq. 1065.650-5:
[Delta]t = 1/5 = 0.2 s
[GRAPHIC] [TIFF OMITTED] TR24JA23.125
W = 16.875 kW[middot]hr
* * * * *
(e) * * *
(1) To calculate, mi, multiply its mean concentration, x, by its
corresponding mean molar flow rate, ni. If the result is a molar flow
rate, convert this quantity to a mass rate by multiplying it by its
molar mass, M. The result is the mean mass rate of the emission, mi. In
the case of PM emissions, where the mean PM concentration is already in
units of mass per mole of exhaust, simply multiply it by the mean molar
flow rate, ni. The result is the mass rate of PM, mPM.
Calculate mi using the following equation:
[GRAPHIC] [TIFF OMITTED] TR24JA23.126
(2) To calculate an engine's mean steady-state total power, P, add
the mean steady-state power from all the work paths described in Sec.
1065.210 that cross the system boundary including electrical power,
mechanical shaft power, and fluid pumping power. For all work paths,
except the engine's primary output shaft (crankshaft), the mean steady-
state power over the test interval is the integration of the net work
flow rate (power) out of the system boundary divided by the period of
the test interval. When power flows into the system boundary, the
power/work flow rate signal becomes negative; in this case, include
these negative power/work rate values in the integration to calculate
the mean power from that work path. Some work paths may result in a
negative mean power. Include negative mean power values from any work
path in the mean total power from the engine rather than setting these
values to zero. The rest of this paragraph (e)(2) describes how to
calculate the mean power from the engine's primary output shaft.
Calculate P using Eq. 1065.650-13, noting that P, fn, and T
refer to mean power, mean rotational shaft frequency, and mean torque
from the primary output shaft. Account for the power of simulated
accessories according to Sec. 1065.110 (reducing the mean primary
output shaft power or torque by the accessory power or torque). Set the
power to zero during actual motoring operation (negative feedback
torques), unless the engine was connected to one or more energy storage
devices. Examples of such energy storage devices include hybrid
powertrain batteries and hydraulic accumulators, like the ones denoted
``Acc.'' and ``Batt.'' as illustrated in Figure 1 of Sec. 1065.210.
Set the power to zero for modes with a zero reference load (0
N[middot]m reference torque or 0 kW reference power). Include power
during idle modes with simulated minimum torque or power.
[GRAPHIC] [TIFF OMITTED] TR24JA23.127
* * * * *
(f) * * *
(1) Total mass. To determine a value proportional to the total mass
of an emission, determine total mass as described in paragraph (c) of
this section, except substitute for the molar flow rate, n, or the
total flow, n, with a signal that is linearly proportional to molar
flow rate, n, or linearly proportional to total flow, n, as follows:
[GRAPHIC] [TIFF OMITTED] TR24JA23.128
(2) Total work. To calculate a value proportional to total work
over a test interval, integrate a value that is proportional to power.
Use information about the brake-specific fuel consumption of your
engine, efuel, to convert a signal proportional to fuel flow
rate to a signal proportional to power. To determine a signal
proportional to fuel flow rate, divide a signal that is proportional to
the mass rate of carbon products by the fraction of carbon in your
fuel, wC. You may use a measured wC or you may
use default values for a given fuel as described in Sec. 1065.655(e).
Calculate the mass rate of carbon from the amount of carbon and water
in the exhaust, which you determine with a chemical balance of fuel,
DEF, intake air, and exhaust as described in Sec. 1065.655. In the
chemical balance, you must use concentrations from the flow that
generated the signal proportional to molar flow rate, ni, in paragraph
(e)(1) of this section. Calculate a value proportional to total work as
follows:
[GRAPHIC] [TIFF OMITTED] TR24JA23.129
Where:
[GRAPHIC] [TIFF OMITTED] TR24JA23.130
* * * * *
(g) * * *
(1) Use the following equation to calculate composite brake-
specific emissions for duty cycles with multiple test intervals all
with prescribed durations, such as cold-start and hot-start transient
cycles:
[GRAPHIC] [TIFF OMITTED] TR24JA23.131
Where:
i = test interval number.
N = number of test intervals.
WF = weighting factor for the test interval as defined in the
standard-setting part.
[[Page 4684]]
m = mass of emissions over the test interval as determined in
paragraph (c) of this section.
W = total work from the engine over the test interval as determined
in paragraph (d) of this section.
Example:
N = 2
WF1 = 0.1428
WF2 = 0.8572
m1 = 70.125 g
m2 = 64.975 g
W1 = 25.783 kW[middot]hr
W2 = 25.783 kW[middot]hr
[GRAPHIC] [TIFF OMITTED] TR24JA23.132
eNOxcomp = 2.548 g/kW[middot]hr
(2) Calculate composite brake-specific emissions for duty cycles
with multiple test intervals that allow use of varying duration, such
as discrete-mode steady-state duty cycles, as follows:
(i) Use the following equation if you calculate brake-specific
emissions over test intervals based on total mass and total work as
described in paragraph (b)(1) of this section:
[GRAPHIC] [TIFF OMITTED] TR24JA23.133
Where:
i = test interval number.
N = number of test intervals.
WF = weighting factor for the test interval as defined in the
standard-setting part.
m = mass of emissions over the test interval as determined in
paragraph (c) of this section.
W = total work from the engine over the test interval as determined
in paragraph (d) of this section.
t = duration of the test interval.
Example:
N = 2
WF1 = 0.85
WF2 = 0.15
m1 = 1.3753 g
m2 = 0.4135 g
t1 = 120 s
t2 = 200 s
W1 = 2.8375 kW [middot] hr
W2 = 0.0 kW [middot] hr
[GRAPHIC] [TIFF OMITTED] TR24JA23.134
eNOxcomp = 0.5001 g/kW[middot]hr
(ii) Use the following equation if you calculate brake-specific
emissions over test intervals based on the ratio of mass rate to power
as described in paragraph (b)(2) of this section:
[GRAPHIC] [TIFF OMITTED] TR24JA23.135
Where:
i = test interval number.
N = number of test intervals.
WF = weighting factor for the test interval as defined in the
standard-setting part.
mi = mean steady-state mass rate of emissions over the test interval
as determined in paragraph (e) of this section.
p = mean steady-state power over the test interval as described in
paragraph (e) of this section.
Example:
N = 2
WF1 = 0.85
WF2 = 0.15
mi1 = 2.25842 g/hr
mi2 = 0.063443 g/hr
P1 = 4.5383 kW
P2 = 0.0 kW
[GRAPHIC] [TIFF OMITTED] TR24JA23.136
eNOxcomp = 0.5001 g/kW[middot]hr
* * * * *
0
246. Amend Sec. 1065.655 by revising paragraphs (c) introductory text,
(e)(1)(i), (e)(4), and (f)(3) to read as follows:
Sec. 1065.655 Chemical balances of fuel, DEF, intake air, and
exhaust.
* * * * *
(c) Chemical balance procedure. The calculations for a chemical
balance involve a system of equations that require iteration. We
recommend using a computer to solve this system of equations. You must
guess the initial values of up to three quantities: the amount of water
in the measured flow, xH2Oexh, fraction of dilution air in
diluted exhaust, xdil/exh, and the amount of products on a
C1 basis per dry mole of dry measured flow,
xCcombdry. You may use time-weighted mean values of intake
air humidity and dilution air humidity in the chemical balance; as long
as your intake air and dilution air humidities remain within tolerances
of 0.0025 mol/mol of their respective mean values over the
test interval. For each emission concentration, x, and amount of water,
xH2Oexh, you must determine their completely dry
concentrations, xdry and xH2Oexhdry. You must
also use your fuel mixture's atomic hydrogen-to-carbon ratio, [alpha],
oxygen-to-carbon ratio, [beta], sulfur-to-carbon ratio, [gamma], and
nitrogen-to-carbon ratio, [delta]; you may optionally account for
diesel exhaust fluid (or other fluids injected into the exhaust), if
applicable. You may calculate [alpha], [beta], [gamma], and [delta]
based on measured fuel composition or based on measured fuel and diesel
exhaust fluid (or other fluids injected into the exhaust) composition
together, as
[[Page 4685]]
described in paragraph (e) of this section. You may alternatively use
any combination of default values and measured values as described in
paragraph (e) of this section. Use the following steps to complete a
chemical balance:
* * * * *
(e) * * *
(1) * * *
(i) Determine the carbon and hydrogen mass fractions according to
ASTM D5291 (incorporated by reference in Sec. 1065.1010). When using
ASTM D5291 to determine carbon and hydrogen mass fractions of gasoline
(with or without blended ethanol), use good engineering judgment to
adapt the method as appropriate. This may include consulting with the
instrument manufacturer on how to test high-volatility fuels. Allow the
weight of volatile fuel samples to stabilize for 20 minutes before
starting the analysis; if the weight still drifts after 20 minutes,
prepare a new sample). Retest the sample if the carbon, hydrogen,
oxygen, sulfur, and nitrogen mass fractions do not add up to a total
mass of 100 0.5%; you may assume oxygen has a zero mass
contribution for this specification for diesel fuel and neat (E0)
gasoline. You may also assume that sulfur and nitrogen have a zero mass
contribution for this specification for all fuels except residual fuel
blends.
* * * * *
(4) Calculate [alpha], [beta], [gamma], and [delta] using the
following equations:
[GRAPHIC] [TIFF OMITTED] TR24JA23.137
Where:
N = total number of fuels and injected fluids over the duty cycle.
j = an indexing variable that represents one fuel or injected fluid,
starting with j = 1.
mj = the mass flow rate of the fuel or any injected fluid j. For
applications using a single fuel and no DEF fluid, set this value to
1. For batch measurements, divide the total mass of fuel over the
test interval duration to determine a mass rate.
wHj = hydrogen mass fraction of fuel or any injected
fluid j.
wCj = carbon mass fraction of fuel or any injected fluid
j.
wOj = oxygen mass fraction of fuel or any injected fluid
j.
wSj = sulfur mass fraction of fuel or any injected fluid
j.
wNj = nitrogen mass fraction of fuel or any injected
fluid j.
Example:
N = 1
j = 1
m1 = 1
wH1 = 0.1239
wC1 = 0.8206
wO1 = 0.0547
wS1 = 0.00066
wN1 = 0.000095
MC = 12.0107 g/mol
MH = 1.00794 g/mol
MO = 15.9994 g/mol
MS = 32.065 g/mol
MN = 14.0067
[GRAPHIC] [TIFF OMITTED] TR24JA23.138
[alpha] = 1.799
[beta] = 0.05004
[gamma] = 0.0003012
[delta] = 0.0001003
* * * * *
(f) * * *
(3) Fluid mass flow rate calculation. This calculation may be used
only for steady-state laboratory testing. You may not use this
calculation if the standard-setting part requires carbon balance error
verification as described in Sec. 1065.543. See Sec.
1065.915(d)(5)(iv) for application to field testing. Calculate
nexh based on mj using the following equation:
[GRAPHIC] [TIFF OMITTED] TR24JA23.139
[[Page 4686]]
Where:
nexh = raw exhaust molar flow rate from which you
measured emissions.
j = an indexing variable that represents one fuel or injected fluid,
starting with j = 1.
N = total number of fuels and injected fluids over the duty cycle.
mj = the mass flow rate of the fuel or any injected fluid j.
wCj = carbon mass fraction of the fuel and any injected
fluid j.
Example:
N = 1
j = 1
m1 = 7.559 g/s
wC1 = 0.869 g/g
MC = 12.0107 g/mol
xCcombdry1 = 99.87 mmol/mol = 0.09987 mol/mol
xH20exhdry1 = 107.64 mmol/mol = 0.10764 mol/mol
[GRAPHIC] [TIFF OMITTED] TR24JA23.140
nexh = 6.066 mol/s
* * * * *
0
247. Amend Sec. 1065.660 by revising paragraphs (b)(2)(i) introductory
text, (c)(1), and (d)(1)(i) introductory text to read as follows:
Sec. 1065.660 THC, NMHC, NMNEHC, CH4, and C2H6 determination.
* * * * *
(b) * * *
(2) * * *
(i) If you need to account for penetration fractions determined as
a function of molar water concentration, use Eq. 1065.660-4. Otherwise,
use the following equation for penetration fractions determined using
an NMC configuration as outlined in Sec. 1065.365(d):
* * * * *
(c) * * *
(1) Calculate xNMNEHC based on the test fuel's ethane
content as follows:
(i) If the content of your test fuel contains less than 0.010 mol/
mol of ethane, you may omit the calculation of NMNEHC concentration and
calculate the mass of NMNEHC as described in Sec. 1065.650(c)(6)(i).
(ii) If the content of your fuel test contains at least 0.010 mol/
mol of ethane, you may omit the calculation of NMNEHC concentration and
calculate the mass of NMNEHC as described in Sec. 1065.650(c)(6)(ii).
* * * * *
(d) * * *
(1) * * *
(i) If you need to account for penetration fractions determined as
a function of molar water concentration, use Eq. 1065.660-11.
Otherwise, use the following equation for penetration fractions
determined using an NMC configuration as outlined in Sec. 1065.365(d):
* * * * *
0
248. Amend Sec. 1065.667 by revising paragraph (a) to read as follows:
Sec. 1065.667 Dilution air background emission correction.
(a) To determine the mass of background emissions to subtract from
a diluted exhaust sample, first determine the total flow of dilution
air, ndil, over the test interval. This may be a measured
quantity or a calculated quantity. Multiply the total flow of dilution
air by the mean mole fraction (i.e., concentration) of a background
emission. This may be a time-weighted mean or a flow-weighted mean
(e.g., a proportionally sampled background). Finally, multiply by the
molar mass, M, of the associated gaseous emission constituent. The
product of ndil and the mean molar concentration of a
background emission and its molar mass, M, is the total background
emission mass, m. In the case of PM, where the mean PM concentration is
already in units of mass per mole of exhaust, multiply it by the total
amount of dilution air flow, and the result is the total background
mass of PM, mPM. Subtract total background mass from total
mass to correct for background emissions.
* * * * *
0
249. Amend Sec. 1065.670 by revising the introductory text to read as
follows:
Sec. 1065.670 NOX intake-air humidity and temperature corrections.
See the standard-setting part to determine if you may correct
NOX emissions for the effects of intake-air humidity or
temperature. Use the NOX intake-air humidity and temperature
corrections specified in the standard-setting part instead of the
NOX intake-air humidity correction specified in this part
1065. If the standard-setting part does not prohibit correcting
NOX emissions for intake-air humidity according to this part
1065, correct NOX concentrations for intake-air humidity as
described in this section. See Sec. 1065.650(c)(1) for the proper
sequence for applying the NOX intake-air humidity and
temperature corrections. You may use a time-weighted mean intake air
humidity to calculate this correction if your intake air humidity
remains within a tolerance of 0.0025 mol/mol of the mean
value over the test interval. For intake-air humidity correction, use
one of the following approaches:
* * * * *
0
250. Amend Sec. 1065.672 by revising paragraphs (d)(3) and (4) to read
as follows:
Sec. 1065.672 Drift correction.
* * * * *
(d) * * *
(3) For any pre-test interval concentrations, use the last
concentration determined before the test interval. For some test
intervals, the last pre-zero or pre-span might have occurred before one
or more earlier test intervals.
(4) For any post-test interval concentrations, use the first
concentration determined after the test interval. For some test
intervals, the first post-zero or post-span might occur after one or
more later test intervals.
* * * * *
0
251. Amend Sec. 1065.675 by revising paragraph (b) to read as follows:
Sec. 1065.675 CLD quench verification calculations.
* * * * *
(b) Estimate the maximum expected mole fraction of water during
emission testing, xH2Oexp. Make this estimate where the
humidified NO span gas was introduced in Sec. 1065.370(e)(6). When
estimating the maximum expected mole fraction of water, consider the
maximum expected water content in intake air, fuel combustion products,
and dilution air (if applicable). If you introduced the humidified NO
span gas into the sample system upstream of a sample dryer during the
verification test, you need not estimate the maximum expected mole
fraction of water and you must set xH2Oexp equal to
xH2Omeas.
* * * * *
0
252. Amend Sec. 1065.680 by revising the introductory text to read as
follows:
[[Page 4687]]
Sec. 1065.680 Adjusting emission levels to account for infrequently
regenerating aftertreatment devices.
This section describes how to calculate and apply emission
adjustment factors for engines using aftertreatment technology with
infrequent regeneration events that may occur during testing. These
adjustment factors are typically calculated based on measurements
conducted for the purposes of engine certification, and then used to
adjust the results of testing related to demonstrating compliance with
emission standards. For this section, ``regeneration'' means an
intended event during which emission levels change while the system
restores aftertreatment performance. For example, exhaust gas
temperatures may increase temporarily to remove sulfur from an adsorber
or SCR catalyst or to oxidize accumulated particulate matter in a trap.
The duration of this event extends until the aftertreatment performance
and emission levels have returned to normal baseline levels. Also,
``infrequent'' refers to regeneration events that are expected to occur
on average less than once over a transient or ramped-modal duty cycle,
or on average less than once per mode in a discrete-mode test.
* * * * *
0
253. Amend Sec. 1065.695 by revising paragraphs (a) and (c)(12)(ix) to
read as follows:
Sec. 1065.695 Data requirements.
(a) To determine the information we require from engine tests,
refer to the standard-setting part and request from your EPA Program
Officer the format used to apply for certification or demonstrate
compliance. We may require different information for different
purposes, such as for certification applications, approval requests for
alternate procedures, selective enforcement audits, laboratory audits,
production-line test reports, and field-test reports.
* * * * *
(c) * * *
(12) * * *
(ix) Warm idle speed value, any enhanced-idle speed value.
* * * * *
0
254. Amend Sec. 1065.715 by revising paragraph (b)(3) to read as
follows:
Sec. 1065.715 Natural gas.
* * * * *
(b) * * *
(3) You may ask for approval to use fuel that does not meet the
specifications in paragraph (a) of this section, but only if using the
fuel would not adversely affect your ability to demonstrate compliance
with the applicable standards in this chapter.
* * * * *
0
255. Amend Sec. 1065.720 by revising paragraphs (a) and (b)(3) to read
as follows:
Sec. 1065.720 Liquefied petroleum gas.
(a) Except as specified in paragraph (b) of this section, liquefied
petroleum gas for testing must meet the specifications in the following
table:
Table 1 to Paragraph (a) of Sec. 1065.720--Test Fuel Specifications
for Liquefied Petroleum Gas
------------------------------------------------------------------------
Reference
Property Value procedure \a\
------------------------------------------------------------------------
Propane, CH..................... Minimum, 0.85 m\3\/ ASTM D2163.
m\3\.
Vapor pressure at 38[deg]C...... Maximum, 1400 kPa. ASTM D1267 or
ASTM D2598 \b\.
Butanes......................... Maximum, 0.05 m\3\/ ASTM D2163.
m\3\.
Butenes......................... Maximum, 0.02 m ASTM D2163.
\3\/m \3\.
Pentenes and heavier............ Maximum, 0.005 m ASTM D2163.
\3\/m\3\.
Propene......................... Maximum, 0.1 m \3\/ ASTM D2163.
m\3\.
Residual matter (residue on Maximum, 0.05 ml ASTM D2158.
evaporation of 100 ml oil stain pass \c\.
observation).
Corrosion, copper strip......... Maximum, No. 1.... ASTM D1838.
Sulfur.......................... Maximum, 80 mg/kg. ASTM D6667.
Moisture content................ pass.............. ASTM D2713.
------------------------------------------------------------------------
\a\ Incorporated by reference; see Sec. 1065.1010. See Sec.
1065.701(d) for other allowed procedures.
\b\ If these two test methods yield different results, use the results
from ASTM D1267.
\c\ The test fuel must not yield a persistent oil ring when you add 0.3
ml of solvent residue mixture to a filter paper in 0.1 ml increments
and examine it in daylight after two minutes.
(b) * * *
(3) You may ask for approval to use fuel that does not meet the
specifications in paragraph (a) of this section, but only if using the
fuel would not adversely affect your ability to demonstrate compliance
with the applicable standards in this chapter.
* * * * *
0
256. Revise Sec. 1065.790 to read as follows:
Sec. 1065.790 Mass standards.
(a) PM balance calibration weights. Use PM balance calibration
weights that are certified as NIST-traceable within 0.1%
uncertainty. Make sure your highest calibration weight has no more than
ten times the mass of an unused PM-sample medium.
(b) Dynamometer, fuel mass scale, and DEF mass scale calibration
weights. Use dynamometer and mass scale calibration weights that are
certified as NIST-traceable within 0.1% uncertainty.
0
257. Amend Sec. 1065.901 by revising paragraphs (a) and (b)(3) to read
as follows:
Sec. 1065.901 Applicability.
(a) Field testing. This subpart specifies procedures for field-
testing engines to determine brake-specific emissions and mass rate
emissions using portable emission measurement systems (PEMS). These
procedures are designed primarily for in-field measurements of engines
that remain installed in vehicles or equipment the field. Field-test
procedures apply to your engines only as specified in the standard-
setting part.
(b) * * *
(3) Do not use PEMS for laboratory measurements if it prevents you
from demonstrating compliance with the applicable standards in this
chapter. Some of the PEMS requirements in this part 1065 are less
stringent than the corresponding laboratory requirements. Depending on
actual PEMS performance, you might therefore need to account for some
additional measurement uncertainty when using PEMS for laboratory
testing. If we ask, you must show us by engineering analysis that any
additional measurement uncertainty due to your use of PEMS for
laboratory testing is
[[Page 4688]]
offset by the extent to which your engine's emissions are below the
applicable standards in this chapter. For example, you might show that
PEMS versus laboratory uncertainty represents 5% of the standard, but
your engine's deteriorated emissions are at least 20% below the
standard for each pollutant.
0
258. Amend Sec. 1065.910 by revising paragraphs (b) and (d)(2) to read
as follows:
Sec. 1065.910 PEMS auxiliary equipment for field testing.
* * * * *
(b) Locate the PEMS to minimize the effects of the following
parameters or place the PEMS in an environmental enclosure that
minimizes the effect of these parameters on the emission measurement:
(1) Ambient temperature changes.
(2) Electromagnetic radiation.
(3) Mechanical shock and vibration.
* * * * *
(d) * * *
(2) You may install your own portable power supply. For example,
you may use batteries, fuel cells, a portable generator, or any other
power supply to supplement or replace your use of vehicle power. You
may connect an external power source directly to the vehicle's,
vessel's, or equipment's power system; however, you must not supply
power to the vehicle's power system in excess of 1% of the engine's
maximum power.
0
259. Amend Sec. 1065.915 by revising paragraph (d)(6) to read as
follows:
Sec. 1065.915 PEMS instruments.
* * * * *
(d) * * *
(6) Permissible deviations. ECM signals may deviate from the
specifications of this part 1065, but the expected deviation must not
prevent you from demonstrating that you meet the applicable standards
in this chapter. For example, your emission results may be sufficiently
below an applicable standard, such that the deviation would not
significantly change the result. As another example, a very low engine-
coolant temperature may define a logical statement that determines when
a test interval may start. In this case, even if the ECM's sensor for
detecting coolant temperature was not very accurate or repeatable, its
output would never deviate so far as to significantly affect when a
test interval may start.
0
260. Amend Sec. 1065.920 by:
0
a. Revising paragraphs (b)(2), (b)(4) introductory text, and
(b)(4)(iii).
0
b. Removing paragraph (b)(5).
0
c. Redesignating paragraphs (b)(6) and (7) as (b)(5) and (6),
respectively.
0
d. Revising newly redesignated paragraph (b)(6)(ii).
The revisions read as follows:
Sec. 1065.920 PEMS calibrations and verifications.
* * * * *
(b) * * *
(2) Select or create a duty cycle that has all the following
characteristics:
(i) Engine operation that represents normal in-use speeds, loads,
and degree of transient activity. Consider using data from previous
field tests to generate a cycle.
(ii) A duration of (6 to 9) hours.
* * * * *
(4) Determine the brake-specific emissions and mass rate emissions,
as applicable, for each test interval for both laboratory and the PEMS
measurements, as follows:
* * * * *
(iii) If the standard-setting part specifies the use of a
measurement allowance for field testing, also apply the measurement
allowance during calibration using good engineering judgment. If the
measurement allowance is normally added to the standard, this means you
must subtract the measurement allowance from measured PEMS emission
results.
* * * * *
(6) * * *
(ii) The entire set of test-interval results passes the 95%
confidence alternate-procedure statistics for field testing (t-test and
F-test) specified in Sec. 1065.12.
0
261. Amend Sec. 1065.935 by revising paragraphs (d)(4) and (g) to read
as follows:
Sec. 1065.935 Emission test sequence for field testing.
* * * * *
(d) * * *
(4) Conduct periodic verifications such as zero and span
verifications on PEMS gas analyzers and use these to correct for drift
according to paragraph (g) of this section. Do not include data
recorded during verifications in emission calculations. Conduct the
verifications as follows:
(i) For PEMS gas analyzers used to determine NTE emission values,
perform verifications as recommended by the PEMS manufacturer or as
indicated by good engineering judgment.
(ii) For PEMS gas analyzers used to determine bin emission values,
perform zero verifications at least hourly using purified air. Perform
span verification at the end of the shift-day or more frequently as
recommended by the PEMS manufacturer or as indicated by good
engineering judgment.
* * * * *
(g) Take the following steps after emission sampling is complete:
(1) As soon as practical after emission sampling, analyze any
gaseous batch samples.
(2) If you used dilution air, either analyze background samples or
assume that background emissions were zero. Refer to Sec. 1065.140 for
dilution-air specifications.
(3) After quantifying all exhaust gases, record mean analyzer
values after stabilizing a zero gas to each analyzer, then record mean
analyzer values after stabilizing the span gas to the analyzer.
Stabilization may include time to purge an analyzer of any sample gas
and any additional time to account for analyzer response. Use these
recorded values, including pre-test verifications and any zero
verifications during testing, to correct for drift as described in
Sec. 1065.550.
(4) Verify PEMS gas analyzers used to determine NTE emission values
as follows:
(i) Invalidate any data that does not meet the range criteria in
Sec. 1065.550. Note that it is acceptable that analyzers exceed 100%
of their ranges when measuring emissions between test intervals, but
not during test intervals. You do not have to retest an engine if the
range criteria are not met.
(ii) Invalidate any data that does not meet the drift criterion in
Sec. 1065.550. For HC, invalidate any data if the difference between
the uncorrected and the corrected brake-specific HC emission values are
not within 10% of the uncorrected results or the applicable
standard, whichever is greater. For data that does meet the drift
criterion, correct those test intervals for drift according to Sec.
1065.672 and use the drift corrected results in emissions calculations.
(5) Verify PEMS gas analyzers used to determine bin emission values
as follows:
(i) Invalidate data from a whole shift-day if more than 1% of
recorded 1 Hz data exceeds 100% of the selected gas analyzer range. For
analyzer outputs exceeding 100% of range, calculate emission results
using the reported value. You must retest an engine if the range
criteria are not met.
(ii) Invalidate any data for periods in which the CO and
CO2 gas analyzers do not meet the drift criterion in Sec.
1065.550. For HC, invalidate data if the difference between the
uncorrected and the corrected brake-specific HC emission values are not
within 10% of the uncorrected results or the applicable
[[Page 4689]]
standard, whichever is greater. For data that do meet the drift
criterion, correct the data for drift according to Sec. 1065.672 and
use the drift-corrected results in emissions calculations.
(iii) For PEMS NOX analyzers used to determine bin
emission values, invalidate data for the engine over the entire shift-
day if any data do not meet the following drift limits instead of
meeting the drift criteria specified in Sec. 1065.550:
(A) The allowable analyzer zero-drift between successive zero
verifications is 2.5 ppm. The analyzer zero-drift limit
over the shift-day is 10 ppm.
(B) The allowable analyzer span-drift limit is 4% of
the measured span value between successive span verifications.
(6) Unless you weighed PM in-situ, such as by using an inertial PM
balance, place any used PM samples into covered or sealed containers
and return them to the PM-stabilization environment and weigh them as
described in Sec. 1065.595.
0
262. Amend Sec. 1065.1001 by:
0
a. Removing the definition of ``Designated Compliance Officer''.
0
b. Adding definitions of ``Dual-fuel'', ``EPA Program Officer'', and
``Flexible-fuel'' in alphabetical order.
0
c. Removing the definition of ``Intermediate test speed''.
0
d. Adding a definition of ``Intermediate speed'' in alphabetical order.
0
e. Revising the definition of ``NIST-traceable''.
0
f. Adding definitions of ``No-load'' and ``Rechargeable Energy Storage
System (RESS)'' in alphabetical order.
0
g. Revising the definition of ``Steady-state''.
The additions and revisions read as follows:
Sec. 1065.1001 Definitions.
* * * * *
Dual-fuel has the meaning given in the standard-setting part.
* * * * *
EPA Program Officer means the Director, Compliance Division, U.S.
Environmental Protection Agency, 2000 Traverwood Dr., Ann Arbor, MI
48105.
* * * * *
Flexible-fuel has the meaning given in the standard-setting part.
* * * * *
Intermediate speed has the meaning given in Sec. 1065.610.
* * * * *
NIST-traceable means relating to a standard value that can be
related to NIST-stated references through an unbroken chain of
comparisons, all having stated uncertainties, as specified in NIST
Technical Note 1297 (incorporated by reference in Sec. 1065.1010).
Allowable uncertainty limits specified for NIST-traceability refer to
the propagated uncertainty specified by NIST.
* * * * *
No-load means a dynamometer setting of zero torque.
* * * * *
Rechargeable Energy Storage System (RESS) means the components of a
hybrid engine or vehicle that store recovered energy for later use,
such as the battery system in a hybrid electric vehicle.
* * * * *
Steady-state means relating to emission tests in which engine speed
and load are held at a finite set of nominally constant values. Steady-
state tests are generally either discrete-mode tests or ramped-modal
tests.
* * * * *
0
263. Amend Sec. 1065.1005 by adding an entry in Table 1 in paragraph
(a) for ``[kappa]'' in alphanumeric order and revising paragraphs (b)
and (f)(1), (3), and (4) to read as follows:
Sec. 1065.1005 Symbols, abbreviations, acronyms, and units of
measure.
* * * * *
(a) * * *
Table 1 of Sec. 1065.1005--Symbols for Quantities
----------------------------------------------------------------------------------------------------------------
Units in terms of
Symbol Quantity Unit Unit Symbol SI base units
----------------------------------------------------------------------------------------------------------------
* * * * * * *
[kappa]......................... opacity
* * * * * * *
----------------------------------------------------------------------------------------------------------------
* * * * *
(b) Symbols for chemical species. This part uses the following
symbols for chemical species and exhaust constituents:
Table 2 of Sec. 1065.1005--Symbols for Chemical Species and Exhaust
Constituents
------------------------------------------------------------------------
Symbol Species
------------------------------------------------------------------------
Ar..................................... argon.
C...................................... carbon.
CH2O................................... formaldehyde.
CH2O2.................................. formic acid.
CH3OH.................................. methanol.
CH4.................................... methane.
C2H4O.................................. acetaldehyde.
C2H5OH................................. ethanol.
C2H6................................... ethane.
C3H7OH................................. propanol.
C3H8................................... propane.
C4H10.................................. butane.
C5H12.................................. pentane.
CO..................................... carbon monoxide.
CO2.................................... carbon dioxide.
[[Page 4690]]
H...................................... atomic hydrogen.
H2..................................... molecular hydrogen.
H2O.................................... water.
H2SO4.................................. sulfuric acid.
HC..................................... hydrocarbon.
He..................................... helium.
\85\Kr................................. krypton 85.
N2..................................... molecular nitrogen.
NH3.................................... ammonia.
NMHC................................... nonmethane hydrocarbon.
NMHCE.................................. nonmethane hydrocarbon
equivalent.
NMNEHC................................. nonmethane-nonethane
hydrocarbon.
NO..................................... nitric oxide.
NO2.................................... nitrogen dioxide.
NOX.................................... oxides of nitrogen.
N2O.................................... nitrous oxide.
NMOG................................... nonmethane organic gases.
NONMHC................................. non-oxygenated nonmethane
hydrocarbon.
NOTHC.................................. non-oxygenated total
hydrocarbon.
O2..................................... molecular oxygen.
OHC.................................... oxygenated hydrocarbon.
\210\Po................................ polonium 210.
PM..................................... particulate matter.
S...................................... sulfur.
SVOC................................... semi-volatile organic compound.
THC.................................... total hydrocarbon.
THCE................................... total hydrocarbon equivalent.
ZrO2................................... zirconium dioxide.
------------------------------------------------------------------------
* * * * *
(f) * * *
(1) This part uses the following constants for the composition of
dry air:
Table 6 of Sec. 1065.1005--Constants
------------------------------------------------------------------------
Symbol Quantity mol/mol
------------------------------------------------------------------------
[gamma]Arair............... amount of argon in dry 0.00934
air.
[gamma]CO2air.............. amount of carbon 0.000375
dioxide in dry air.
[gamma]N2air............... amount of nitrogen in 0.78084
dry air.
[gamma]O2air............... amount of oxygen in dry 0.209445
air.
------------------------------------------------------------------------
* * * * *
(3) This part uses the following molar gas constant for ideal
gases:
Table 8 of Sec. 1065.1005--Molar Gas Constant for Ideal Gases
------------------------------------------------------------------------
J/(mol[middot]K)
(m\2\[middot]kg[middot]s-
Symbol Quantity \2\[middot]mol-
\1\[middot]K-\1\)
------------------------------------------------------------------------
R...................... molar gas constant.. 8.314472
------------------------------------------------------------------------
(4) This part uses the following ratios of specific heats for
dilution air and diluted exhaust:
Table 9 of Sec. 1065.1005--Ratios of Specific Heats for Dilution Air
and Diluted Exhaust
------------------------------------------------------------------------
[J/(kg[middot]K)]/
Symbol Quantity [J/(kg[middot]K)]
------------------------------------------------------------------------
[gamma]air................. ratio of specific heats 1.399
for intake air or
dilution air.
[gamma]dil................. ratio of specific heats 1.399
for diluted exhaust.
[gamma]exh................. ratio of specific heats 1.385
for raw exhaust.
------------------------------------------------------------------------
* * * * *
0
264. Amend Sec. 1065.1010 by:
0
a. Adding introductory text;
[[Page 4691]]
0
b. Removing paragraph (a); and
0
c. Redesignating paragraphs (b) through (g) as paragraphs (a) through
(f).
The addition reads as follows:
Sec. 1065.1010 Incorporation by reference.
Certain material is incorporated by reference into this part with
the approval of the Director of the Federal Register under 5 U.S.C.
552(a) and 1 CFR part 51. To enforce any edition other than that
specified in this section, EPA must publish a document in the Federal
Register and the material must be available to the public. All approved
incorporation by reference (IBR) material is available for inspection
at EPA and at the National Archives and Records Administration (NARA).
Contact EPA at: U.S. EPA, Air and Radiation Docket Center, WJC West
Building, Room 3334, 1301 Constitution Ave. NW, Washington, DC 20004;
www.epa.gov/dockets; (202) 202-1744. For information on inspecting this
material at NARA, visit www.archives.gov/federal-register/cfr/ibr-locations.html or email [email protected]. The material may be
obtained from the following sources:
* * * * *
0
265. Revise the heading for subpart L to read as follows:
Subpart L--Methods for Unregulated and Special Pollutants and
Additional Procedures
0
266. Amend subpart L by adding a new center header ``VANADIUM
SUBLIMATION IN SCR CATALYSTS'' after Sec. 1065.1111 and adding
Sec. Sec. 1065.1113, 1065.1115, 1065.1117, 1065.1119, and 1065.1121
under the new center header to read as follows:
Vanadium Sublimation In SCR Catalysts
Sec. 1065.1113 General provisions related to vanadium sublimation
temperatures in SCR catalysts.
Sections 1065.1113 through 1065.1121 specify procedures for
determining vanadium emissions from a catalyst based on catalyst
temperature. Vanadium can be emitted from the surface of SCR catalysts
at temperatures above 550[deg]C, dependent on the catalyst formulation.
These procedures are appropriate for measuring the vanadium sublimation
product from a reactor by sampling onto an equivalent mass of alumina
and performing analysis by Inductively Coupled Plasma--Optical Emission
Spectroscopy (ICP-OES). Follow standard analytic chemistry methods for
any aspects of the analysis that are not specified.
(a) The procedure is adapted from ``Behavior of Titania-supported
Vanadia and Tungsta SCR Catalysts at High Temperatures in Reactant
Streams: Tungsten and Vanadium Oxide and Hydroxide Vapor Pressure
Reduction by Surficial Stabilization'' (Chapman, D.M., Applied
Catalysis A: General, 2011, 392, 143-150) with modifications to the
acid digestion method from ``Measuring the trace elemental composition
of size-resolved airborne particles'' (Herner, J.D. et al,
Environmental Science and Technology, 2006, 40, 1925-1933).
(b) Laboratory cleanliness is especially important throughout
vanadium testing. Thoroughly clean all sampling system components and
glassware before testing to avoid sample contamination.
Sec. 1065.1115 Reactor design and setup.
Vanadium measurements rely on a reactor that adsorbs sublimation
vapors of vanadium onto an alumina capture bed with high surface area.
(a) Configure the reactor with the alumina capture bed downstream
of the catalyst in the reactor's hot zone to adsorb vanadium vapors at
high temperature. You may use quartz beads upstream of the catalyst to
help stabilize reactor gas temperatures. Select an alumina material and
design the reactor to minimize sintering of the alumina. For a 1-inch
diameter reactor, use 4 to 5 g of \1/8\ inch extrudates or -14/+24 mesh
(approximately 0.7 to 1.4 mm) gamma alumina (such as Alfa Aesar,
aluminum oxide, gamma, catalyst support, high surface area, bimodal).
Position the alumina downstream from either an equivalent amount of -
14/+24 mesh catalyst sample or an approximately 1-inch diameter by 1 to
3-inch long catalyst-coated monolith sample cored from the production-
intent vanadium catalyst substrate. Separate the alumina from the
catalyst with a 0.2 to 0.4 g plug of quartz wool. Place a short 4 g
plug of quartz wool downstream of the alumina to maintain the position
of that bed. Use good engineering judgment to adjust as appropriate for
reactors of different sizes.
(b) Include the quartz wool with the capture bed to measure
vanadium content. We recommend analyzing the downstream quartz wool
separately from the alumina to see if the alumina fails to capture some
residual vanadium.
(c) Configure the reactor such that both the sample and capture
beds are in the reactor's hot zone. Design the reactor to maintain
similar temperatures in the capture bed and catalyst. Monitor the
catalyst and alumina temperatures with Type K thermocouples inserted
into a thermocouple well that is in contact with the catalyst sample
bed.
(d) If there is a risk that the quartz wool and capture bed are not
able to collect all the vanadium, configure the reactor with an
additional capture bed and quartz wool plug just outside the hot zone
and analyze the additional capture bed and quartz wool separately.
(e) An example of a catalyst-coated monolith and capture bed
arrangement in the reactor tube are shown in the following figure:
Figure 1 to paragraph (e) of Sec. 1065.1115-- Example of Reactor Setup
[[Page 4692]]
[GRAPHIC] [TIFF OMITTED] TR24JA23.141
(f) You may need to account for vanadium-loaded particles
contaminating catalyst-coated monoliths as a result of physical
abrasion. To do this, determine how much titanium is in the capture bed
and compare to an alumina blank. Using these values and available
information about the ratio of vanadium to titanium in the catalyst,
subtract the mass of vanadium catalyst material associated with the
catalyst particles from the total measured vanadium on the capture bed
to determine the vanadium recovered due to sublimation.
Sec. 1065.1117 Reactor aging cycle for determination of vanadium
sublimation temperature.
This section describes the conditions and process required to
operate the reactor described in Sec. 1065.1115 for collection of the
vanadium sublimation samples for determination of vanadium sublimation
temperature. The reactor aging cycle constitutes the process of testing
the catalyst sample over all the test conditions described in paragraph
(b) of this section.
(a) Set up the reactor to flow gases with a space velocity of at
least 35,000/hr with a pressure drop across the catalyst and capture
beds less than 35 kPa. Use test gases meeting the following
specifications, noting that not all gases will be used at the same
time:
(1) 5 vol% O2, balance N2.
(2) NO, balance N2. Use an NO concentration of (200 to
500) ppm.
(3) NH3, balance N2. Use an NH3
concentration of (200 to 500) ppm.
(b) Perform testing as follows:
(1) Add a new catalyst sample and capture bed into the reactor as
described in Sec. 1065.1113. Heat the reactor to 550[deg]C while
flowing the oxygen blend specified in paragraph (a)(1) of this section
as a pretest gas mixture. Ensure that no H2O is added to the
pretest gas mixture to reduce the risk of sintering and vanadium
sublimation.
(2) Start testing at a temperature that is lower than the point at
which vanadium starts to sublime. Start testing when the reactor
reaches 550[deg]C unless testing supports a lower starting temperature.
Once the reactor reaches the starting temperature and the catalyst has
been equilibrated to the reactor temperature, flow NO and
NH3 test gases for 18 hours with a nominal H2O
content of 5 volume percent. If an initial starting temperature of
550[deg]C results in vanadium sublimation, you may retest using a new
catalyst sample and a lower initial starting temperature.
(3) After 18 hours of exposure, flow the pretest oxygen blend as
specified in paragraph (b)(1) of this section and allow the reactor to
cool down to room temperature.
(4) Analyze the sample as described in Sec. 1065.1121.
(5) Repeat the testing in paragraphs (b)(1) through (4) of this
section by raising the reactor temperature in increments of 50[deg]C up
to the temperature at which vanadium sublimation begins.
(6) Once sublimation has been detected, repeat the testing in
paragraphs (b)(1) through (4) of this section by decreasing the reactor
temperature in increments of 25 [deg]C until the vanadium concentration
falls below the sublimation threshold.
(7) Repeat the testing in paragraphs (b)(1) through (6) of this
section with a nominal H2O concentration of 10 volume
percent or the maximum water concentration expected at the standard.
(8) You may optionally test in a manner other than testing a single
catalyst formulation in series across all test temperatures. For
example, you may test additional samples at the same reactor
temperature before moving on to the next temperature.
(c) The effective sublimation temperature for the tested catalyst
is the lowest reactor temperature determined in paragraph (b) of this
section below which vanadium emissions are less than the method
detection limit.
Sec. 1065.1119 Blank testing.
This section describes the process for analyzing blanks. Use blanks
to determine the background effects and the potential for contamination
from the sampling process.
(a) Take blanks from the same batch of alumina used for the capture
bed.
(b) Media blanks are used to determine if there is any
contamination in the sample media. Analyze at least one media blank for
each reactor aging cycle or round of testing performed under Sec.
1065.1117. If your sample media is taken from the same lot, you may
analyze media blanks less frequently consistent with good engineering
judgment.
(c) Field blanks are used to determine if there is any
contamination from environmental exposure of the sample media. Analyze
at least one field blank for each reactor aging cycle or round of
testing performed under Sec. 1065.1117. Field blanks must be contained
in a sealed environment and accompany the reactor sampling system
throughout the course of a test, including reactor disassembly, sample
packaging, and
[[Page 4693]]
storage. Use good engineering judgment to determine how frequently to
generate field blanks. Keep the field blank sample close to the reactor
during testing.
(d) Reactor blanks are used to determine if there is any
contamination from the sampling system. Analyze at least one reactor
blank for each reactor aging cycle or round of testing performed under
Sec. 1065.1117.
(1) Test reactor blanks with the reactor on and operated
identically to that of a catalyst test in Sec. 1065.1117 with the
exception that when loading the reactor, only the alumina capture bed
will be loaded (no catalyst sample is loaded for the reactor blank). We
recommend acquiring reactor blanks with the reactor operating at
average test temperature you used when acquiring your test samples
under Sec. 1065.1117.
(2) You must run at least three reactor blanks if the result from
the initial blank analysis is above the detection limit of the method,
with additional blank runs based on the uncertainty of the reactor
blank measurements, consistent with good engineering judgment.
Sec. 1065.1121 Vanadium sample dissolution and analysis in alumina
capture beds.
This section describes the process for dissolution of vanadium from
the vanadium sublimation samples collect in Sec. 1065.1117 and any
blanks collected in Sec. 1065.1119 as well as the analysis of the
digestates to determine the mass of vanadium emitted and the associated
sublimation temperature threshold based on the results of all the
samples taken during the reactor aging cycle.
(a) Digest the samples using the following procedure, or an
equivalent procedure:
(1) Place the recovered alumina, a portion of the ground quartz
tube from the reactor, and the quartz wool in a Teflon pressure vessel
with a mixture made from 1.5 mL of 16 N HNO3, 0.5 mL of 28 N
HF, and 0.2 mL of 12 N HCl. Note that the amount of ground quartz tube
from the reactor included in the digestion can influence the vanadium
concentration of both the volatilized vanadium from the sample and the
method detection limit. You must be consistent with the amount ground
quartz tube included in the sample analysis for your testing. You must
limit the amount of quartz tube to include only portions of the tube
that would be likely to encounter volatilized vanadium.
(2) Program a microwave oven to heat the sample to 180 [deg]C over
9 minutes, followed by a 10-minute hold at that temperature, and 1 hour
of ventilation/cooling.
(3) After cooling, dilute the digests to 30 mL with high purity
18M[Omega] water prior to ICP-MS (or ICP-OES) analysis. Note that this
digestion technique requires adequate safety measures when working with
HF at high temperature and pressure. To avoid ``carry-over''
contamination, rigorously clean the vessels between samples as
described in ``Microwave digestion procedures for environmental
matrixes'' (Lough, G.C. et al, Analyst. 1998, 123 (7), 103R-133R).
(b) Analyze the digestates for vanadium as follows:
(1) Perform the analysis using ICP-OES (or ICP-MS) using standard
plasma conditions (1350 W forward power) and a desolvating
microconcentric nebulizer, which will significantly reduce oxide- and
chloride-based interferences.
(2) We recommend that you digest and analyze a minimum of three
solid vanadium NIST Standard Reference Materials in duplicate with
every batch of 25 vanadium alumina capture bed samples that you analyze
in this section, as described in ``Emissions of metals associated with
motor vehicle roadways'' (Herner, J.D. et al, Environmental Science and
Technology. 2005, 39, 826-836). This will serve as a quality assurance
check to help gauge the relative uncertainties in each measurement,
specifically if the measurement errors are normally distributed and
independent.
(3) Use the 3-sigma approach to determine the analytical method
detection limits for vanadium and the 10-sigma approach if you
determine the reporting limit. This process involves analyzing at least
seven replicates of a reactor blank using the analytical method
described in paragraphs (a) and (b)(1) of this section, converting the
responses into concentration units, and calculating the standard
deviation. Determine the detection limit by multiplying the standard
deviation by 3 and adding it to the average. Determine the reporting
limit by multiplying the standard deviation by 10 and adding it to the
average. Determine the following analytical method detection limits:
(i) Determine the ICP-MS (or ICP-OES) instrumental detection limit
(ng/L) by measuring at least seven blank samples made up of the
reagents from paragraph (a) of this section.
(ii) Determine the method detection limit ([micro]g/m\3\ of flow)
by measuring at least seven reactor blank samples taken as described in
Sec. 1065.1119(d).
(iii) We recommend that your method detection limit determined
under paragraph (b)(3)(ii) of this section is at or below 15 [micro]g/
m\3\. You must report your detection limits determined in this
paragraph (b)(3) and reporting limits (if determined) with your test
results.
(4) If you account for vanadium-loaded particles contaminating
catalyst-coated monoliths as a result of physical abrasion as allowed
in Sec. 1065.1115(f), use the 3-sigma approach to determine the
analytical method detection limits for titanium and the 10-sigma
approach if you determine the reporting limit. This process involves
analyzing at least seven replicates of a blank using the analytical
method described in paragraphs (a) and (b)(1) of this section,
converting the responses into concentration units, and calculating the
standard deviation. Determine the detection limit by multiplying the
standard deviation by 3 and subtracting it from the average. Determine
the reporting limit by multiplying the standard deviation by 10 and
subtracting it from the average.
(i) Determine the ICP-MS (or ICP-OES) instrumental detection limit
(ng/L) by measuring at least seven blank samples made up of the
reagents from paragraph (a) of this section.
(ii) Determine the method detection limit ([micro]g/m\3\ of flow)
by measuring at least seven reactor blank samples taken as described in
Sec. 1065.1119(d).
0
267. Amend subpart L by adding a new center header ``SMOKE OPACITY''
after the newly added Sec. 1065.1121 and adding Sec. Sec. 1065.1123,
1065.1125, and 1065.1127 under the new center header to read as
follows:
Smoke Opacity
Sec. 1065.1123 General provisions for determining exhaust opacity.
The provisions of Sec. 1065.1125 describe system specifications
for measuring percent opacity of exhaust for all types of engines. The
provisions of Sec. 1065.1127 describe how to use such a system to
determine percent opacity of engine exhaust for applications other than
locomotives. See 40 CFR 1033.525 for measurement procedures for
locomotives.
Sec. 1065.1125 Exhaust opacity measurement system.
Smokemeters measure exhaust opacity using full-flow open-path light
extinction with a built-in light beam across the exhaust stack or
plume. Prepare and install a smokemeter system as follows:
(a) Except as specified in paragraph (d) of this section, use a
smokemeter capable of providing continuous measurement that meets the
following specifications:
(1) Use an incandescent lamp with a color temperature between (2800
and 3250) K or a different light source with
[[Page 4694]]
a spectral peak between (550 and 570) nm.
(2) Collimate the light beam to a nominal diameter of 3 centimeters
and maximum divergence angle of 6 degrees.
(3) Include a photocell or photodiode as a detector. The detector
must have a maximum spectral response between (550 and 570) nm, with
less than 4 percent of that maximum response below 430 nm and above 680
nm. These specifications correspond to visual perception with the human
eye.
(4) Use a collimating tube with an aperture that matches the
diameter of the light beam. Restrict the detector to viewing within a
16 degree included angle.
(5) Optionally use an air curtain across the light source and
detector window to minimize deposition of smoke particles, as long as
it does not measurably affect the opacity of the sample.
(6) The diagram in the following figure illustrates the smokemeter
configuration:
Figure 1 to paragraph (a)(6) of Sec. 1065.1125--Smokemeter Diagram
[GRAPHIC] [TIFF OMITTED] TR24JA23.142
(b) Smokemeters for locomotive applications must have a full-scale
response time of 0.5 seconds or less. Smokemeters for locomotive
applications may attenuate signal responses with frequencies higher
than 10 Hz with a separate low-pass electronic filter that has the
following performance characteristics:
(1) Three decibel point: 10 Hz.
(2) Insertion loss: (0.0 0.5) dB.
(3) Selectivity: 12 dB down at 40 Hz minimum.
(4) Attenuation: 27 dB down at 40 Hz minimum.
(c) Configure exhaust systems as follows for measuring exhaust
opacity:
(1) For locomotive applications:
(i) Optionally add a stack extension to the locomotive muffler.
(ii) For in-line measurements, the smokemeter is integral to the
stack extension.
(iii) For end-of-line measurements, mount the smokemeter directly
at the end of the stack extension or muffler.
(iv) For all testing, minimize distance from the optical centerline
to the muffler outlet; in no case may it be more than 300 cm. The
maximum allowable distance of unducted space upstream of the optical
centerline is 50 cm, whether the unducted portion is upstream or
downstream of the stack extensions.
(2) Meet the following specifications for all other applications:
(i) For in-line measurements, install the smokemeter in an exhaust
pipe segment downstream of all engine components. This will typically
be part of a laboratory configuration to route the exhaust to an
analyzer. The exhaust pipe diameter must be constant within 3 exhaust
pipe diameters before and after the smokemeter's optical centerline.
The exhaust pipe diameter may not change by more than a 12-degree half-
angle within 6 exhaust pipe diameters upstream of the smokemeter's
optical centerline.
(ii) For end-of-line measurements with systems that vent exhaust to
the ambient, add a stack extension and position the smokemeter such
that its optical centerline is (2.5 0.625) cm upstream of
the stack extension's exit. Configure the exhaust stack and extension
such that at least the last 60 cm is a straight pipe with a circular
cross section with an approximate inside diameter as specified in the
following table:
Table 1 to Paragraph (c)(2)(ii) of Sec. 1065.1125--Approximate Exhaust
Pipe Diameter Based on Engine Power
------------------------------------------------------------------------
Approximate
Maximum rated power exhaust pipe
diameter (mm)
------------------------------------------------------------------------
kW<40................................................... 38
40<=kW<75............................................... 50
75<=kW<150.............................................. 76
150<=kW<225............................................. 102
225<=kW<375............................................. 127
kW= 375...................................... 152
------------------------------------------------------------------------
(iii) For both in-line and end-of-line measurements, install the
smokemeter so its optical centerline is (3 to 10) meters further
downstream than the point in the exhaust stream that is farthest
downstream considering all the following components: exhaust manifolds,
turbocharger outlets, exhaust aftertreatment devices, and junction
points for combining exhaust flow from multiple exhaust manifolds.
(3) Orient the light beam perpendicular to the direction of exhaust
flow. Install the smokemeter so it does not influence exhaust flow
distribution or the shape of the exhaust plume. Set up the smokemeter's
optical path length as follows:
(i) For locomotive applications, the optical path length must be at
least as wide as the exhaust plume.
(ii) For all other applications, the optical path length must be
the same as the diameter of the exhaust flow. For noncircular exhaust
configurations, set up the smokemeter such that the light beam's path
length is across the longest
[[Page 4695]]
axis with an optical path length equal to the hydraulic diameter of the
exhaust flow.
(4) The smokemeter must not interfere with the engine's ability to
meet the exhaust backpressure requirements in Sec. 1065.130(h).
(5) For engines with multiple exhaust outlets, measure opacity
using one of the following methods:
(i) Join the exhaust outlets together to form a single flow path
and install the smokemeter (3 to 10) m downstream of the point where
the exhaust streams converge or the last exhaust aftertreatment device,
whichever is farthest downstream.
(ii) Install a smokemeter in each of the exhaust flow paths. Report
all measured values. All measured values must comply with standards.
(6) The smokemeter may use purge air or a different method to
prevent carbon or other exhaust deposits on the light source and
detector. Such a method used with end-of-line measurements may not
cause the smoke plume to change by more than 0.5 cm at the smokemeter.
If such a method affects the smokemeter's optical path length, follow
the smokemeter manufacturer's instructions to properly account for that
effect.
(d) You may use smokemeters meeting alternative specifications as
follows:
(1) You may use smokemeters that use other electronic or optical
techniques if they employ substantially identical measurement
principles and produce substantially equivalent results.
(2) You may ask us to approve the use of a smokemeter that relies
on partial flow sampling. Follow the instrument manufacturer's
installation, calibration, operation, and maintenance procedures if we
approve your request. These procedures must include correcting for any
change in the path length of the exhaust plume relative to the diameter
of the engine's exhaust outlet.
Sec. 1065.1127 Test procedure for determining percent opacity.
The test procedure described in this section applies for everything
other than locomotives. The test consists of a sequence of engine
operating points on an engine dynamometer to measure exhaust opacity
during specific engine operating modes to represent in-use operation.
Measure opacity using the following procedure:
(a) Use the equipment and procedures specified in this part 1065.
(b) Calibrate the smokemeter as follows:
(1) Calibrate using neutral density filters with approximately 10,
20, and 40 percent opacity. Confirm that the opacity values for each of
these reference filters are NIST-traceable within 185 days of testing,
or within 370 days of testing if you consistently protect the reference
filters from light exposure between tests.
(2) Before each test and optionally during engine idle modes,
remove the smokemeter from the exhaust stream, if applicable, and
calibrate as follows:
(i) Zero. Adjust the smokemeter to give a zero response when there
is no detectable smoke.
(ii) Linearity. Insert each of the qualified reference filters in
the light path perpendicular to the axis of the light beam and adjust
the smokemeter to give a result within 1 percentage point of the named
value for each reference filter.
(c) Prepare the engine, dynamometer, and smokemeter for testing as
follows:
(1) Set up the engine to run in a configuration that represents in-
use operation.
(2) Determine the smokemeter's optical path length to the nearest
mm.
(3) If the smokemeter uses purge air or another method to prevent
deposits on the light source and detector, adjust the system according
to the system manufacturer's instructions and activate the system
before starting the engine.
(4) Program the dynamometer to operate in torque-control mode
throughout testing. Determine the dynamometer load needed to meet the
cycle requirements in paragraphs (d)(4)(ii) and (iv) of this section.
(5) You may program the dynamometer to apply motoring assist with
negative flywheel torque, but only during the first 0.5 seconds of the
acceleration events in paragraphs (d)(4)(i) and (ii) of this section.
Negative flywheel torque may not exceed 13.6 N[middot]m.
(d) Operate the engine and dynamometer over repeated test runs of
the duty cycle illustrated in Figure 1 of this appendix. As noted in
the figure, the test run includes an acceleration mode from points A
through F in the figure, followed by a lugging mode from points I to J.
Detailed specifications for testing apply as follows:
(1) Continuously record opacity, engine speed, engine torque, and
operator demand over the course of the entire test at 10 Hz; however,
you may interrupt measurements to recalibrate during each idle mode.
(2) Precondition the engine by operating it for 10 minutes at
maximum mapped power.
(3) Operate the engine for (5.0 to 5.5) minutes at warm idle speed,
[fnof]nidle, with load set to Curb Idle Transmission Torque.
(4) Operate the engine and dynamometer as follows during the
acceleration mode:
(i) First acceleration event--AB. Partially increase and hold
operator demand to stabilize engine speed briefly at (200 50) r/min above [fnof]nidle. The start of this
acceleration is the start of the test (t = 0 s).
(ii) Second acceleration event--CD. As soon as measured engine
speed is within the range specified in paragraph (d)(4)(i) of this
section, but not more than 3 seconds after the start of the test,
rapidly set and hold operator demand at maximum. Operate the
dynamometer using a preselected load to accelerate engine speed to 85
percent of maximum test speed, [fnof]ntest, in (5 1.5) seconds. The engine speed throughout the acceleration must
be within 100 r/min of a target represented by a linear
transition between the low and high engine speed targets.
(iii) Transition--DEF. As soon as measured engine speed reaches 85
percent of [fnof]ntest, rapidly set and hold operator demand
at minimum and simultaneously apply a load to decelerate to
intermediate speed in (0.5 to 3.5) seconds. Use the same load
identified for the acceleration event in paragraph (d)(4)(iv) of this
section.
(iv) Third acceleration event--FGH. Rapidly set and hold operator
demand at maximum when the engine is within 50 r/min of
intermediate speed. Operate the dynamometer using a preselected load to
accelerate engine speed to at least 95 percent of
[fnof]ntest in (10 2) seconds.
(5) Operate the engine and dynamometer as follows during the
lugging mode:
(i) Transition--HI. When the engine reaches 95 percent of
[fnof]ntest, keep operator demand at maximum and immediately
set dynamometer load to control the engine at maximum mapped power.
Continue the transition segment for (50 to 60) seconds. For at least
the last 10 seconds of the transition segment, hold engine speed within
50 r/min of [fnof]ntest and power at or above 95
percent of maximum mapped power. Conclude the transition by increasing
dynamometer load to reduce engine speed as specified in paragraph
(d)(4)(iii) of this section, keeping operator demand at maximum.
(ii) Lugging--IJ. Apply dynamometer loading as needed to decrease
engine speed from 50 r/min below fntest to intermediate
speed in (35 5) seconds. The engine speed must remain
within 100 r/min of a target represented by a
[[Page 4696]]
linear transition between the low and high engine speed targets.
(6) Return the dynamometer and engine controls to the idle position
described in paragraph (d)(3) of this section within 60 seconds of
completing the lugging mode.
(7) Repeat the procedures in paragraphs (d)(3) through (6) of this
section as needed to complete three valid test runs. If you fail to
meet the specifications during a test run, continue to follow the
specified duty cycle before starting the next test run.
(8) Shut down the engine or remove the smokemeter from the exhaust
stream to verify zero and linearity. Void the test if the smokemeter
reports more than 2 percent opacity for the zero verification, or if
the smokemeter's error for any of the linearity checks specified in
paragraph (b)(2) of this section is more than 2 percent.
(e) Analyze and validate the test data as follows:
(1) Divide each test run into test segments. Each successive test
segment starts when the preceding segment ends. Identify the test
segments based on the following criteria:
(i) The idle mode specified in paragraph (d)(3) of this section for
the first test run starts immediately after engine preconditioning is
complete. The idle mode for later test runs must start within 60
seconds after the end of the previous test run as specified in
paragraph (d)(6) of this section. The idle mode ends when operator
demand increases for the first acceleration event (Points A and B).
(ii) The first acceleration event in paragraph (d)(4)(i) of this
section ends when operator demand is set to maximum for the second
acceleration event (Point C).
(iii) The second acceleration event in paragraph (d)(4)(ii) of this
section ends when the engine reaches 85 percent of maximum test speed,
[fnof]ntest, (Point D) and operator demand is set to minimum
(Point E).
(iv) The transition period in paragraph (d)(4)(iii) of this section
ends when operator demand is set to maximum (Point F).
(v) The third acceleration event in paragraph (d)(4)(iv) of this
section ends when engine speed reaches 95 percent of
[fnof]ntest (Point H).
(vi) The transition period in paragraph (d)(5)(i) of this section
ends when engine speed first decreases to a point more than 50 r/min
below [fnof]ntest (Point I).
(vii) The lugging mode in paragraph (d)(5)(ii) of this section ends
when the engine reaches intermediate speed (Point J).
(2) Convert measured instantaneous values to standard opacity
values, [kappa]std, based on the appropriate optical path
length specified in Table 1 of Sec. 1065.1125 using the following
equation:
[GRAPHIC] [TIFF OMITTED] TR24JA23.143
Where:
[kappa]std = standard instantaneous percent opacity.
[kappa]meas = measured instantaneous percent opacity.
lstd = standard optical path length corresponding with
engine power, in millimeters.
lmeas = the smokemeter's optical path length, in
millimeters.
Example for an engine < 40 kW:
[kappa]meas = 14.1%
lstd = 38 mm
lmeas = 41 mm
[GRAPHIC] [TIFF OMITTED] TR24JA23.144
(3) Select opacity results from corrected measurements collected
across test segments as follows:
(i) Divide measurements from acceleration and lugging modes into
half-second intervals. Determine average opacity values during each
half-second interval.
(ii) Identify the 15 highest half-second values during the
acceleration mode of each test run.
(iii) Identify the five highest half-second values during the
lugging mode of each test run.
(iv) Identify the three overall highest values from paragraphs
(e)(3)(ii) and (iii) of this section for each test run.
(f) Determine percent opacity as follows:
(1) Acceleration. Determine the percent opacity for the
acceleration mode by calculating the average of the 45 readings from
paragraph (e)(3)(ii) of this section.
(2) Lugging. Determine the percent opacity for the lugging mode by
calculating the average of the 15 readings from paragraph (e)(3)(iii)
of this section.
(3) Peak. Determine the percent opacity for the peaks in either
acceleration or lugging mode by calculating the average of the 9
readings from paragraph (e)(3)(iv) of this section.
(g) Submit the following information in addition to what is
required by Sec. 1065.695:
(1) Exhaust pipe diameter(s).
(2) Measured maximum exhaust system backpressure over the entire
test.
(3) Most recent date for establishing that each of the reference
filters from paragraph (b) of this section are NIST-traceable.
(4) Measured smokemeter zero and linearity values after testing.
(5) 10 Hz data from all valid test runs.
(h) The following figure illustrates the dynamometer controls and
engine speeds for exhaust opacity testing:
Figure 1 to paragraph (h) of Sec. 1065.1127--Schemati of Smoke Opacity
Duty Cycle
[[Page 4697]]
[GRAPHIC] [TIFF OMITTED] TR24JA23.145
0
268. Amend subpart L by adding a new center header ``ACCELERATED
AFTERTREATMENT AGING'' after the newly added Sec. 1065.1127 and adding
Sec. Sec. 1065.1131 through 1065.1145 under
[[Page 4698]]
the new center header to read as follows:
Accelerated Aftertreatment Aging
Sec. 1065.1131 General provisions related to accelerated aging of
compression-ignition aftertreatment for deterioration factor
determination.
Sections 1065.1131 through 1065.1145 specify procedures for aging
compression-ignition engine aftertreatment systems in an accelerated
fashion to produce an aged aftertreatment system for durability
demonstration. Determine the target number of hours that represents
useful life for an engine family as described in the standard setting
part. The method described is a procedure for translating field data
that represents a given application into an accelerated aging cycle for
that specific application, as well as methods for carrying out aging
using that cycle. The procedure is intended to be representative of
field aging, includes exposure to elements of both thermal and chemical
aging, and is designed to achieve an acceleration of aging that is ten
times a dynamometer or field test (1,000 hours of accelerated aging is
equivalent to 10,000 hours of standard aging).
(a) Development of an application-specific accelerated aging cycle
generally consists of the following steps:
(1) Gathering and analysis of input field data.
(2) Determination of key components for aging.
(3) Determination of a thermal deactivation coefficient for each
key component.
(4) Determination of potential aging modes using clustering
analysis.
(5) Down-selection of final aging modes.
(6) Incorporation of regeneration modes (if necessary).
(7) Cycle generation.
(8) Calculation of thermal deactivation.
(9) Cycle scaling to reach thermal deactivation.
(10) Determination of oil exposure rates.
(11) Determination of sulfur exposure rates.
(b) There are two methods for using field data to develop aging
cycles, as described in Sec. 1065.1139(b)(1) and (2). Method selection
depends on the type of field data available. Method 1 directly uses
field data to generate aging modes, while Method 2 uses field data to
weight appropriate regulatory duty cycles that are used for emissions
certification.
(c) Carry out accelerated aging on either a modified engine
platform or a reactor-based burner platform. The requirements for these
platforms are described in Sec. 1065.1141 for engine bench aging and
Sec. 1065.1143 for burner-based bench aging.
Sec. 1065.1133 Application selection, data gathering, and analysis.
This section describes the gathering and analysis of the field
generated data that is required for generation of the data cycle.
Gather data for the determination of aftertreatment exposure to
thermal, lubricating oil, and sulfur related aging factors. You are not
required to submit this data as part of your application, but you must
make this data available if we request it.
(a) Field data target selection. Use good engineering judgment to
select one or more target applications for gathering of input field
data for the accelerated aging cycle generation that represent a
greater than average exposure to potential field aging factors. It
should be noted that the same application may not necessarily represent
the worst case for all aging factors. If sufficient data is not
available to make this determination with multiple applications, you
may select the application that is expected to have the highest sales
volume for a given engine family.
(1) Thermal exposure. We recommend that you select applications for
a given engine family that represent the 90th percentile of exposure to
thermal aging. For example, if a given engine family incorporates a
periodic infrequent regeneration event that involves exposure to higher
temperatures than are observed during normal (non-regeneration)
operation, we recommend that you select an application wherein the
total duration of the cumulative regeneration events is at the 90th
percentile of expected applications for that family. For an engine that
does not incorporate a distinct regeneration event, we recommend
selecting an application that represents the 90th percentile in terms
of the overall average temperature.
(2) Oil exposure. Use a combination of field and laboratory
measurements to determine an average rate of oil consumption in grams
per hour that reaches the exhaust. You may use the average total oil
consumption rate of the engine if you are unable to determine what
portion of the oil consumed reaches the exhaust aftertreatment.
(3) Sulfur exposure. The total sulfur exposure is the sum of fuel-
and oil-related sulfur. Oil-related sulfur will be accounted for in the
acceleration of oil exposure directly. We recommend that you determine
fuel-related sulfur exposure by selecting an application that
represents the 90th percentile of fuel consumption. Use good
engineering judgment to determine that average rate of fuel consumption
for the target application. You may use a combination of field and
laboratory measurements to make this determination. Calculate the
average rate of fuel-related sulfur exposure in grams per hour from the
average rate of fuel consumption assuming a fuel sulfur level of 10 ppm
by weight.
(b) Application data gathering. Use good engineering judgment to
gather data from one or more field vehicles to support the accelerated
aging cycle generation. We recommend that you gather data at a
recording frequency of 1 Hz. The type of data that you gather will
depend on the method you plan to use for cycle generation. Record both
the data and the number of engine operating hours which that data
represents regardless of method, as this information will be used to
scale the cycle calculations. Use good engineering judgment to ensure
that the amount of data recorded provides an accurate representation of
field operation for the target application. If your application
includes a periodic regeneration event, you must record multiple events
to ensure that you have accurately captured the variation of those
events. We recommend that you record at least 300 hours of field
operation, and at least 3 different regeneration events if applicable.
(1) When using Method 1, direct field data use, as described in
Sec. 1065.1139(b)(1), record data for exhaust flow rate and at least
one representative inlet temperature for each major aftertreatment
system catalyst component, such as a diesel oxidation catalyst (DOC),
diesel particulate filter (DPF), or selective catalytic reduction (SCR)
catalyst. If a given catalyst component has multiple substrates
installed directly in sequence, it is sufficient to record only the
inlet temperature for the first catalyst substrate in the sequence. It
is not necessary to record separate temperatures for substrates that
are ``zone-coated'' with multiple catalyst functions. Record a
representative outlet temperature for any major catalyst component that
is used to elevate the temperature of downstream components. This could
be the inlet of the next major component if that would be
representative. We recommend that you record engine fuel rate to assist
in the determination of sulfur exposure rates, but you may use other
data for this purpose.
(2) When using Method 2, weighting of certification cycles, as
described
[[Page 4699]]
Sec. 1065.1139(b)(2), record data for engine speed and engine load.
Record sufficient ECM load parameters to determine a torque value that
can be compared directly to engine torque as measured in the
laboratory. You may optionally use ECM fuel rate measurements to
determine load, but only if the same measurements can also be performed
during laboratory testing on certification test cycles using sensors
with comparable response characteristics. For example, you could use
ECM fuel consumption rates for both field data and during laboratory
tests.
(i) Optionally, as an alternative to the parameters required in
this paragraph (b)(2), you may use a system exhaust temperature
measurement to represent load. This requires one recorded temperature
that represents the aftertreatment system. We recommend that you use a
temperature recorded at the outlet of the first major catalyst
component. If you choose to use this option, you must use the same
temperature sensor for both field and laboratory measurements. Do not
compare measurements between on-engine production temperature sensors
with laboratory temperature sensors.
(ii) Optionally, as an alternative to the parameters required in
this paragraph (b)(2), you may use exhaust flow and temperature
measurements recorded in the field to support Method 2 calculations.
Only one recorded temperature that represents the aftertreatment system
is needed in this case. We recommend that you use a temperature
recorded at the outlet of the first major catalyst component. Do not
compare measurements between on-engine production temperature sensors
with laboratory temperature sensors.
(3) If you have an aftertreatment system which involves periodic
regeneration events where the temperature is raised above levels
observed during normal operation, you must record data to characterize
each such event. Data must be recorded at a frequency of at least 1 Hz,
and you must record the exhaust flow rate and inlet temperature of each
key catalyst component that will experience elevated temperatures
during the regeneration. In addition, record a flag or variable that
can be used to determine the beginning and end of a regeneration event.
You must record at least three such events to allow determination of
the average regeneration profile. If you have multiple types of
regeneration events which influence different catalyst components in
the system, you must record this data for each type of event
separately. Use good engineering judgment to determine the average
duration of each type of regeneration event, and the average interval
of time between successive regeneration events of that type. You may
use the data recorded for this cycle determination, or any other
representative data to determine average regeneration duration or
regeneration interval. These values may be determined from the analysis
used to determine emission adjustments to account for infrequent
regeneration of aftertreatment devices in Sec. 1065.680.
Sec. 1065.1135 Determination of key aftertreatment system components.
Most compression-ignition engine aftertreatment systems contain
multiple catalysts, each with their own aging characteristics. However,
in the accelerated aging protocol the system will be aged as a whole.
Therefore, it is necessary to determine which catalyst components are
the key components that will be used for deriving and scaling the aging
cycle.
(a) The primary aging catalyst in an aftertreatment system is the
catalyst that is directly responsible for the majority of
NOX reduction, such as a urea SCR catalyst in a compression
ignition aftertreatment system. This catalyst will be used as the basis
for cycle generation. If a system contains multiple SCR catalysts that
are separated by other heat generating components that would result in
a different rate of heat exposure, then each SCR catalyst must be
tracked separately. Use good engineering judgment to determine when
there are multiple primary catalyst components. An example of this
would be a light-off SCR catalyst placed upstream of a DOC which is
used to generate heat for regeneration and is followed by a DPF and a
second downstream SCR catalyst. In this case, both the light-off SCR
and the downstream SCR would have very different thermal history, and
therefore must be tracked separately. In applications where there is no
SCR catalyst in the aftertreatment system, the primary catalyst is the
first oxidizing catalyst component in the system which is typically a
DOC or catalyzed DPF.
(b) The secondary aging catalyst in an aftertreatment system is the
catalyst that is intended to either alter exhaust characteristics or
generate elevated temperature upstream of the primary catalyst. An
example of a secondary component catalyst would be a DOC placed
upstream of an SCR catalyst, with or without a DPF in between.
Sec. 1065.1137 Determination of thermal reactivity coefficient.
This section describes the method for determining the thermal
reactivity coefficient(s) used for thermal heat load calculation in the
accelerated aging protocol.
(a) The calculations for thermal degradation are based on the use
of an Arrhenius rate law function to model cumulative thermal
degradation due to heat exposure. Under this model, the thermal aging
rate constant, k, is an exponential function of temperature which takes
the form shown in the following equation:
[GRAPHIC] [TIFF OMITTED] TR24JA23.146
Where:
A = frequency factor or pre-exponential factor.
Ea = thermal reactivity coefficient in kJ/mol.
R = molar gas constant.
T = catalyst temperature in K.
(b) The process of determining Ea begins with
determining what catalyst characteristic will be tracked as the basis
for measuring thermal deactivation. This metric varies for each type of
catalyst and may be determined from the experimental data using good
engineering judgment. We recommend the following metrics; however, you
may also use a different metric based on good engineering judgment:
(1) Copper-based zeolite SCR. Total ammonia storage capacity is a
key aging metric for copper-zeolite SCR catalysts, and they typically
contain multiple types of storage sites. It is typical to model these
catalysts using two different storage sites, one of which is more
active for NOX reduction, as this has been shown to be an
effective metric for tracking thermal aging. In this case, the
recommended aging metric is the ratio between the storage capacity of
the two sites, with more active site being in the denominator.
(2) Iron-based zeolite SCR. Total ammonia storage capacity is a key
aging metric for iron-zeolite SCR catalysts using a single storage site
at 250 [deg]C for tracking thermal aging.
(3) Vanadium SCR. Vanadium-based SCR catalysts do not feature a
high level of ammonia storage like zeolites, therefore NOX
reduction efficiency at lower temperatures in the range of 250 [deg]C
is the recommended metric for tracking thermal aging.
(4) Diesel oxidation catalysts. Conversion rate of NO to
NO2 at 200 [deg]C is the key aging metric for tracking
thermal aging for DOCs which are used to optimize exhaust
characteristics for a
[[Page 4700]]
downstream SCR system. HC reduction efficiency (as measured using
ethylene) at 200 [deg]C is the key aging metric for DOCs which are part
of a system that does not contain an SCR catalyst for NOX
reduction. This same guidance applies to an oxidation catalyst coated
onto the surface of a DPF, if there is no other DOC in the system.
(c)(1) Use good engineering judgment to select at least three
different temperatures to run the degradation experiments at. We
recommend selecting these temperatures to accelerated thermal
deactivation such that measurable changes in the aging metric can be
observed at multiple time points over the course of no more than 50
hours. Avoid temperatures that are too high to prevent rapid catalyst
failure by a mechanism that does not represent normal aging. An example
of temperatures to run the degradation experiment at for a small-pore
copper zeolite SCR catalyst is 600 [deg]C, 650 [deg]C, and 725 [deg]C.
(2) For each temperature selected, perform testing to assess the
aging metric at different times. These time intervals do not need to be
evenly spaced and it is typical to run these experiments using
increasing time intervals (e.g., after 2, 4, 8, 16, and 32 hours). Use
good engineering judgment to stop each temperature experiment after
sufficient data has been generated to characterize the shape of the
deactivation behavior at a given temperature.
(d) Generate a fit of the deactivation data generated in paragraph
(b) of this section at each temperature using the generalized
deactivation equation:
[GRAPHIC] [TIFF OMITTED] TR24JA23.147
Where:
[Omega] = aging metric.
k = thermal aging rate constant for a given temperature.
[Omega]EQ = aging metric at equilibrium (set to 0 unless
there is a known activity minimum).
m = model order (the model order should be set at the lowest value
that best fits the data at all temperatures, minimum = 1).
(e) Using the data pairs of temperature and thermal aging rate
constant, k, from paragraph (c)(2) of this section, determine the
thermal reactivity coefficient, Ea, by performing a
regression analysis of the natural log of k versus the inverse of
temperature, T, in Kelvin. Determine Ea from the slope of
the resulting line using the following equation:
[GRAPHIC] [TIFF OMITTED] TR24JA23.148
Where:
m = the slope of the regression line of ln(k) versus 1/T.
R = molar gas constant.
Sec. 1065.1139 Aging cycle generation.
Generation of the accelerated aging cycle for a given application
involves analysis of the field data to determine a set of aging modes
that will represent that field operation. There are two methods of
cycle generation, each of which is described separately below. Method 1
involves the direct application of field data and is used when the
recorded data includes sufficient exhaust flow and temperature data to
allow for determination of aging conditions directly from the field
data set and must be available for all of the key components. Method 2
is meant to be used when insufficient flow and temperature data is
available from the field data. In Method 2, the field data is used to
weight a set of modes derived from the laboratory certification cycles
for a given application. These weighted modes are then combined with
laboratory recorded flow and temperatures on the certification cycles
to derive aging modes. There are two different cases to consider for
aging cycle generation, depending on whether or not a given
aftertreatment system incorporates the use of a periodic regeneration
event. For the purposes of this section, a ``regeneration'' is any
event where the operating temperature of some part of the
aftertreatment system is raised beyond levels that are observed during
normal (non-regeneration) operation. The analysis of regeneration data
is considered separately from normal operating data.
(a) Cycle generation process overview. The process of cycle
generation begins with the determination of the number of bench aging
hours. The input into this calculation is the number of real or field
hours that represent the useful life for the target application. This
could be given as a number of hours or miles, and for miles, the
manufacturer must use field data and good engineering judgment to
translate this to an equivalent number of operating hours for the
target application. The target for the accelerated aging protocol is a
10-time acceleration of the aging process, therefore the total number
of aging hours is always set at useful life hours divided by 10. For
example, if an on-highway heavy duty engine has a full useful life of
750,000 miles and this is determined to be represented by 24,150 field
hours, the target duration for the DAAAC protocol for this application
would be 2,415 bench-aging hours. The 2,415 hours will then be divided
among different operating modes that will be arranged to result in
repetitive temperature cycling over that period. For systems that
incorporate periodic regeneration, the total duration will be split
between regeneration and normal (non-regeneration) operation. The
analysis of normal operation data is given in paragraph (b) of this
section. The analysis of regeneration data is given in paragraph (c) of
this section.
(b) Analysis of normal (non-regeneration) operating data. This
analysis develops a reduced set of aging modes that represent normal
operation. As noted earlier, there are two methods for conducting this
analysis, based on the data available.
(1) Method 1--Direct clustering. Use Method 1 when sufficient
exhaust flow and temperature data are available directly from the field
data. The data requirements for Method 1 are described in Sec.
1065.1133(b)(1). The method involves three steps: clustering analysis,
mode consolidation, and cycle building.
(i) The primary method for determining modes from a field data set
involves the use of k-means clustering. K-means clustering is a method
where a series of observations is partitioned into set of clusters of
``similar'' data points, where every observation is a member of a
cluster with the nearest mean, which is referred to as the centroid of
that cluster. The number of clusters is a parameter of the analysis,
and the k-means algorithm generally seeks an optimal number of clusters
to minimize the least-squares distance of all points to their
respective centroids. There are a number of different commercially
available software programs to perform k-means clustering, as well as
freely available algorithm codes. K-means clustering can arrive at many
different solutions, and we are providing the following guidance to
help select the optimal solution for use in accelerated aging cycle
generation. The process involves analyzing the data multiple time using
an increasing number of clusters for each analysis. Use at least 5
clusters, and we recommend developing solutions for the range between 5
and 8 clusters, although you may use more if desired. Each cluster is a
potential aging mode with a temperature and flow rate defined by the
centroid. More clusters result in more aging modes, although this
number may be reduced later via model consolidation.
(ii) The cubic clustering criteria (CCC) is a metric calculated for
each solution having a different number of clusters.
[[Page 4701]]
The computation of CCC is complex and described in more detail in the
following reference. The CCC computation is normally available as one
of the metrics in commercially available software packages that can be
used for k-means clustering. The optimal solution is typically the one
with the number of clusters corresponding to the highest CCC.
(iii) Check each solution, starting with the one with the highest
CCC to determine if it satisfies the following requirements:
(A) No more than one cluster contains fewer than 3% of the data
points.
(B) The temperature ratio between the centroid with the maximum
temperature and the centroid with the minimum temperature is at least
1.6 for clusters containing more than 3% of the data points.
(C) If that solution does not satisfy these requirements move to
the solution with the next highest CCC.
(iv) The process described in paragraph (c)(1)(iii) of this section
generally works well for most data sets, but if you have difficulty
with the CCC metric in a particular data set, use good engineering
judgment to leverage additional criteria to help the down-selection
process. Examples of alternate clustering metrics include a Davies-
Bouldin Index (optimizing on the minimum value) or a Calinski-Harabasz
Index (optimize on the maximum value).
(v) The initial candidate mode conditions are temperature and flow
rate combinations that are the centroids for each cluster from the
analysis in paragraph (c)(1)(iii) of this section. As part of the
analysis, you must also determine the 10th percentile and 90th
percentile temperatures for each cluster. These additional values may
be needed later for the cycle heat load tuning process described in
Sec. 1065.1143.
(vi) The mode weight factor for a given cluster is the fraction
data points contained within that cluster.
(2) Method 2--Cluster-based weighting of certification cycle modes.
Use Method 2 if there is insufficient exhaust flow and temperature data
from the field at the time the cycle is being developed. The data
requirements for Method 2 are described in Sec. 1065.1133(b)(2). You
also need laboratory data recorded in the form of 1 Hz data sets for
the regulatory duty cycles you are certifying to for your application
as described in the standard setting part. Include exhaust flow rate
and the inlet temperature for each key catalyst component in the
laboratory data sets, as described in paragraph (e) of this section.
The laboratory data sets must also include parameters that match the
field data as described in Sec. 1065.1133(b)(2), which will be used to
facilitate the clustering analysis.
(i) Perform k-means clustering is described in Sec.
1065.1133(b)(1) but using data sets containing the two parameters
recorded in the field data sets. For example, you might use speed and
torque, as recorded both in the field and the laboratory for Method 2
clustering.
(ii) Determine the fraction of points from each of the regulatory
laboratory duty-cycles that are within each cluster, in addition to the
overall fraction of points from the entire data set.
(iii) For each cycle, calculate a square sum error, SSE, as
follows:
[GRAPHIC] [TIFF OMITTED] TR24JA23.149
Where:
i = an indexing variable that represents one cluster.
N = total number of clusters.
Cycleprob = the fraction of points in a given cluster, i,
for the regulatory duty-cycle of interest.
RefDataprob = the fraction of points in a given cluster,
i, for the full data set.
(iv) For each cycle, calculate a dissimilarity index as follows:
[GRAPHIC] [TIFF OMITTED] TR24JA23.150
Where:
SSE = sum square error from Eq. 1065.1139-2.
Ng = total number of clusters.
(v) If you have more than one regulatory duty cycle, weight the
regulatory cycles.
(A) Determine the weighting factors for a given regulatory cycle,
wi, by solving a system of equations:
[GRAPHIC] [TIFF OMITTED] TR24JA23.151
Where:
di = dissimilarity for a given regulatory cycle, i.
dj = dissimilarity for a given regulatory cycle, j.
(B) For example, for three duty cycles, calculate w1 as
follows:
[GRAPHIC] [TIFF OMITTED] TR24JA23.152
(C) Calculate subsequent wi values after calculating
w1 as follows:
[GRAPHIC] [TIFF OMITTED] TR24JA23.153
(D) Calculate the sum of the weighting factors to verify that they
are equal to one.
[GRAPHIC] [TIFF OMITTED] TR24JA23.154
Where:
n = number of regulatory cycles for the application.
(vi) For each regulatory cycle determine the average exhaust flow
and the average inlet temperature for each key catalyst. Determine the
25th and 90th percentile inlet temperatures for the primary catalyst
and the respective associated exhaust flow rate for each data point.
(vii) Use the cycle weights from paragraph (b)(2)(v) of this
section and the mode conditions from paragraph (b)(2)(vi) of this
section to generate a set of candidate aging modes by multiplying the
cycle weight factor, w[cycle] by 0.25 for the 25th
percentile temperature mode, 0.65 for the 50th percentile temperature
mode, and by 0.10 for the 90th percentile temperature mode. This will
generate a weighted set of mode numbers three times the number of
regulatory cycles for the target application. Each mode will have a
target temperature and exhaust flow rate.
[[Page 4702]]
(viii) If you have only one regulatory cycle for your application,
use the cycle modes and weighting factors as they are given in the
standard setting part.
(3) Determination of mode total durations. The output for either
method will be a set of mode exhaust conditions, with an associated
weighting factor for each mode. Multiply the mode weight factors by the
total number of normal operating (non-regenerating) hours, to get a
target mode duration for each mode. This will be used in the heat load
calculations.
(c) Mode consolidation. Sometimes the clustering analysis process
will generate multiple modes that are very similar to each other in
temperature, such that although they are distinct modes they will not
have a significantly different impact on aftertreatment aging. To
reduce the complexity of the aging cycle, you may consolidate modes
that are similar into a single mode as described below.
(1) Consolidate any two or more modes which have a target
temperature within 10 [deg]C into a single mode. If you choose to do
this, the target temperature of the single consolidated mode is the
temperature associated with the highest weight factor mode before
consolidation. If the modes being consolidated all have weighting
factors within 0.05 of each other, use the highest temperature among
the modes.
(2) Use the highest exhaust flow target among the modes being
combined as the target exhaust flow for new consolidate mode.
(3) Use the combined sum of the weighting factors for all modes
being consolidate as the weighting factor for the new consolidated
mode. Similarly, the total duration of the new consolidated mode is the
sum of the durations of the modes being consolidated.
(d) Analysis of regeneration data. Regeneration data is treated
separately from the normal operating mode data. Generally, the target
for accelerated aging cycle operation is to run all of the
regenerations that would be expected over the course of useful life. If
multiple types of regeneration are conducted on different system
components, each type of regeneration must be analyzed separately using
the steps in this paragraph (d). The data requirements for input into
this process are described in Sec. 1065.1133(b)(3). The process
described below is meant to determine a representative regeneration
profile that will be used during aging. You may also ask us to allow
the use of other engineering data or analysis to determine a
representative regeneration profile.
(1) The total number of regenerations that will be run during the
accelerated aging process will be the same as the total number of
regenerations over useful life. Calculate this number by dividing the
total number of useful life hours by the interval between regenerations
as determined in Sec. 1065.1133(b)(3).
(2) Use the 1 Hz regeneration data to determine an appropriate
regeneration profile. The recorded regeneration event begins when the
engine indicates it has started regeneration using the recorded
regeneration indicator and ends when the aftertreatment has returned
back to the normal operating temperature after the flag indicates the
regeneration is complete.
(3) For each recorded regeneration, calculate the cumulative
deactivation, Dt, using the equations in paragraph (e) of
this section.
(4) If you have a large number of recorded regenerations in your
data set, select a regeneration event with a cumulative deactivation
representing the 75th percentile of the distribution of heat loads in
your recorded data set. If you have a smaller number of recorded
regenerations, such that you cannot clearly identify the real
distribution, select the recorded regeneration with the highest
recorded cumulative deactivation.
(5) This regeneration event will be used as the regeneration
profile for that type of event during aging. The profile should include
the entire event, include the temperature ramp and cool-down period.
(6) The regeneration must be conducted in the same manner as it is
run in the field. For instance, if the regeneration temperature is
generated from an exothermic reaction by injecting fuel in front of a
DOC, this methodology should also be used during bench aging.
(7) If part of the system is at a lower temperature during
regeneration because it is upstream of the temperature generating
component, the set the target temperature for the aftertreatment system
inlet to be equivalent to the system inlet temperature used during the
highest duration non-regeneration mode, or 350 [deg]C, whichever is
lower.
(e) Heat load calculation and tuning for systems that have
regeneration events. Perform this procedure after the preliminary
cycles are completed for both normal and regeneration operation. The
target cumulative deactivation is determined from the input field data,
and then a similar calculation is performed for the preliminary aging
cycle. If the cumulative deactivation for the preliminary cycle does
not match cumulative deactivation from the field data, then the cycle
is tuned over a series of steps until the target is matched.
(1) The deactivation for a given catalyst is calculated for each
time step as follows:
[GRAPHIC] [TIFF OMITTED] TR24JA23.155
Where:
Di = incremental deactivation for time step i.
Ea = thermal reactivity coefficient for the catalyst as
determined in Sec. 1065.1137.
R = molar gas constant in kJ/mol[middot]K.
Tstd = standard temperature = 293.15 K.
T = catalyst temperature in K.
(2) Calculate the cumulative deactivation, Dt, for a
given catalyst over a series of time steps, N, using the following
equation:
[GRAPHIC] [TIFF OMITTED] TR24JA23.156
Where:
i = an indexing variable that represents one time step.
N = total number of cumulative deactivation time steps in the data
set.
Di = incremental deactivation for each time step.
(3) Calculate the cumulative deactivation, Dt, for the
input field data set. The time step for the calculations should be 1
second for 1-Hz input data.
(i) First calculate Dt for the non-regeneration portion
of the field data set. For Method 2 use the 1-Hz data from the
regulatory cycles as the field data set.
(ii) Divide the calculate field Dt by the number of
hours represented in the field data set.
(iii) Multiply the hourly Dt by the number of hours
required to reach full useful life. This is the target
Dt,field-normi.
(iv) Multiply the total number of regenerations for full useful
life by the cumulative deactivation Dt for the target
regeneration profile determined in paragraph (d)(4) of this section.
This is the target Dt,field-regen.
(v) The total target cumulative deactivation for the field data,
Dt,field, is the sum of Dt,field-normi and
Dt,field-regen.
(4) Calculate the cumulative deactivation for the candidate aging
cycle generated under paragraphs (c) and (d) of this section as
follows:
(i) Using the modes and mode durations for normal operation
generated in paragraph (c) of this section, calculate the cumulative
deactivation, Dt,cycle-norm, using the
[[Page 4703]]
method given in paragraph (e)(2) of this section.
(ii) The total cumulative deactivation for the candidate aging
cycle, Dt, is the sum of Dt,cycle-norm and
Dt,field-regen.
(5) If Dt,cycle is within 1% of
Dt,field, the candidate cycle is deemed representative and
may be used for aging.
(6) If Dt,cycle is not within 1% of
Dt,field, the candidate cycle must be adjusted to meet this
criterion using the following steps. It should be noted that if the
Dt,cycle is outside of the criteria it will usually be lower
than the Dt,field.
(i) Increase the duration of the stable portion of the regeneration
profile, which is defined as the portion of the regeneration profile
where the temperature has completed ramping and is being controlled to
a stationary target temperature. Note that this will increase the
number of hours of regeneration time. You must compensate for this by
decreasing the total number of normal operation (non-regeneration)
hours in the cycle. Recalculate the duration of all the normal
operation modes. You may not increase the duration of the stable
portion of the regeneration profile by more than a factor of 2. If you
reach this limit and you still do not meet the criteria in paragraph
(e)(5) of this section, proceed to the next step.
(ii) Increase the target temperature of the stable portion of the
regeneration profile by the amount necessary to reach the target
criteria. You may not increase this temperature higher than the
temperature observed in the regeneration profile with the highest
Dt observed in the field. If you reach this limit and you
still do not meet the criteria in paragraph (e)(5) of this section,
proceed to the next step.
(iii) Increase the target temperature of the highest temperature
normal operation mode. You may not increase this temperature above the
90th percentile determined in paragraph (b)(1)(v) of this section for
Method 1, or above the maximum temperature for the regulatory cycle
from which the mode was derived for Method 2. If you reach this limit
and you still do not meet the criteria in paragraph (e)(5) of this
section, you may repeat this step using the next highest temperature
mode, until you reach the target, or all modes have been adjusted.
(iv) If you are unable to reach the target deactivation by
following paragraphs (e)(6)(i) through (iii) of this section, use good
engineering judgment to increase the number of regenerations to meet
the criteria in paragraph (e)(5) of this section. Note that this will
increase the total regeneration hours, therefore you must decrease the
number of normal operation hours and re-calculate mode durations for
the normal operation modes.
(f) Heat load calculation and tuning for systems that do not have
regeneration events. Follow the steps described for systems with
regeneration events to calculate Dt,field and
Dt,cycle, omitting the steps related to regeneration events.
The Dt,cycle will be well below the Dt,field.
Follow the steps given below to adjust the cycle until you meet the
criteria in paragraph (e)(5) of this section.
(1) Increase the temperature of the highest temperature mode. Use
good engineering judgment to ensure that this temperature does not
exceed the limits of the catalyst in a way that might cause rapid
deactivation or failure via a mechanism that is not considered normal
degradation.
(2) Increase the duration of the highest temperature mode and
decrease the duration of the other modes in proportion. You may not
increase the duration highest temperature mode by more than a factor of
2.
(g) Final aging cycle assembly. The final step of aging cycle
development is the assembly of the actual cycle based on the mode data
from either paragraph (e) of this section for systems with infrequent
regeneration, or paragraph (f) of this section for systems that do not
incorporate infrequent regeneration. This cycle will repeat a number of
times until the total target aging duration has been reached.
(1) Cycle assembly with infrequent regenerations. For systems that
use infrequent regenerations, the number of cycle repeats is equal to
the number of regeneration events that happen over full useful life.
The infrequent regenerations are placed at the end of the cycle. The
total cycle duration of the aging cycle is calculated as the total
aging duration in hours divided by the number of infrequent
regeneration events. In the case of systems with multiple types of
infrequent regenerations, use the regeneration with the lowest
frequency to calculate the cycle duration.
(i) If you have multiple types of infrequent regenerations, arrange
the more frequent regenerations such that they are spaced evenly
throughout the cycle.
(ii) Determine the length of the normal (non-regeneration) part of
the cycle by subtracting the regeneration duration, including any
regeneration extension determined as part of cycle tuning from
paragraph (e) of this section, from the total cycle duration. If you
have multiple types of regeneration, then the combined total duration
of regeneration events performed in the cycle must be subtracted from
the total. For example, if you have one type of regeneration that is
performed for 30 minutes every 30 cycle hours, and a second type that
is performed for 30 minutes every 10 cycle hours (such that 3 of these
secondary events will happen during each cycle), then you would
subtract a total of 2 hours of regeneration time from the total cycle
duration considering all 4 of these events.
(iii) Divide the duration of the normal part of the cycle into
modes based on the final weighting factors determined in paragraph (c)
of this section following any mode consolidation.
(iv) Place the mode with the lowest temperature first, then move to
the highest temperature mode, followed by the next lowest temperature
mode, and then the next highest mode, continuing in this alternating
pattern until all modes are included.
(v) Transition between normal modes within (60 to 300) seconds. The
transition period is considered complete when you are within 5 [deg]C of the target temperature for the primary key component.
Transitions may follow any pattern of flow and temperature to reach
this target within the required 300 seconds.
(vi) For normal modes longer than 30 minutes, you may count the
transition time as time in mode. Account for the transition time for
modes shorter than 30 minutes by shortening the duration of the longest
mode by an equivalent amount of time.
(vii) If the shortest normal operating mode is longer than 60
minutes, you must divide the normal cycle into shorter sub-cycles with
the same pattern in paragraph (g)(1)(iii) of this section, but with
shorter durations, so that the pattern repeats two or more times. You
must divide the cycle into sub-cycles until the duration of the
shortest mode in each sub-cycle is no longer than 30 minutes. No mode
may have a duration shorter than 15 minutes, not including transition
time.
(viii) If a regeneration event is scheduled to occur during a
normal mode, shift the start of regeneration to the end of the nearest
normal mode.
(2) Cycle assembly without infrequent regenerations. For systems
that do not use infrequent regenerations, the cycle will be arranged to
achieve as much thermal cycling as possible using the following steps.
(i) Assign a duration of 15 minutes to the mode with the lowest
weight factor. Calculate the duration of the remaining modes in
proportion to the final weight factors after mode durations have been
[[Page 4704]]
adjusted during heat load tuning in paragraph (f) of this section.
(ii) Place the mode with the lowest temperature first, then move to
the highest temperature mode, followed by the next lowest temperature
mode, and then the next highest mode, continuing in this alternating
pattern until all modes are included.
(iii) Transition between normal modes within (60 to 300) seconds.
The transition period is considered complete when you are within 5 [deg]C of the target temperature for the primary key component.
Transitions may follow any pattern of flow and temperature to reach
this target within the required 300 seconds.
(iv) For normal modes longer than 30 minutes, you may count the
transition time as time in mode. Account for the transition time for
modes shorter than 30 minutes by shortening the duration of the longest
mode by an equivalent amount of time.
(v) This cycle will be repeated the number of times necessary to
reach the target aging duration.
(h) Determination of accelerated oil exposure targets. The target
oil exposure rate during accelerated aging is 10 times the field
average oil consumption rate determined in Sec. 1065.1133(a)(2). You
must achieve this target exposure rate on a cycle average basis during
aging. Use good engineering judgment to determine the oil exposure
rates for individual operating modes that will achieve this cycle
average target. For engine-based aging stands you will likely have
different oil consumption rates for different modes depending on the
speed and load conditions you set. For burner-based aging stands, you
may find that you have to limit oil exposure rates at low exhaust flow
or low temperature modes to ensure good atomization of injected oil. On
a cycle average basis, the portion of oil exposure from the volatile
introduction pathway (i.e., oil doped in the burner or engine fuel)
must be between (10 to 30)% of the total. The remainder of oil exposure
must be introduced through bulk pathway.
(1) Determination of accelerated fuel sulfur exposure targets. The
target sulfur exposure rate for fuel-related sulfur is determined by
utilizing the field mean fuel rate data for the engine determined in
Sec. 1065.1133(a)(3). Calculate the total sulfur exposure mass using
this mean fuel rate, the total number of non-accelerated hours to reach
full useful life, and a fuel sulfur level of 10 ppmw.
(i) For an engine-based aging stand, if you perform accelerated
sulfur exposure by additizing engine fuel to a higher sulfur level,
determine the accelerated aging target additized fuel sulfur mass
fraction, wS, as follows:
[GRAPHIC] [TIFF OMITTED] TR24JA23.157
Where:
mifuel,field = field mean fuel flow rate.
mifuel,cycle = accelerated aging cycle mean fuel flow
rate.
mSfuel,ref = reference mass of sulfur per mass of fuel =
0.00001 kg/kg
Sacc,rate = sulfur acceleration rate = 10
Example:
mifuel,field = 54.3 kg/hr
mifuel,cycle = 34.1 kg/hr
mSfuel,ref = 0.00001 kg/kg.
Sacc,rate = 10.
[GRAPHIC] [TIFF OMITTED] TR24JA23.158
wS,target = 0.000159
(ii) If you use gaseous SO2 to perform accelerated
sulfur exposure, such as on a burner-based stand, calculate the target
SO2 concentration to be introduced, xSO2,target,
as follows:
[GRAPHIC] [TIFF OMITTED] TR24JA23.159
Where:
mifuel,field = field mean fuel flow rate.
miexhaust,cycle = mean exhaust flow rate during the
burner aging cycle.
xSfuel,ref = reference mol fraction of sulfur in fuel =
10 [micro]mol/mol.
Sacc,rate = sulfur acceleration rate = 10.
Mexh = molar mass of exhaust = molar mass of air.
MS = molar mass of sulfur.
Example:
mifuel,field = 54.3 kg/hr
miexhaust,cycle = 1000.8 kg/hr
xSfuel,ref = 10 [micro]mol/mol
Sacc,rate = 10
Mexh = 28.96559 g/mol
MS = 32.065 g/mol
[GRAPHIC] [TIFF OMITTED] TR24JA23.160
xSO2,target = 4.90 [micro]mol/mol
(iii) You may choose to turn off gaseous sulfur injection during
infrequent regeneration modes, but if you do you must increase the
target SO2 concentration by the ratio of total aging time to
total normal (non-regeneration) aging time.
(2) [Reserved]
Sec. 1065.1141 Facility requirements for engine-based aging stands.
An engine-based accelerated aging platform is built around the use
of a compression-ignition engine for generation of heat and flow. You
are not
[[Page 4705]]
required to use the same engine as the target application that is being
aged. You may use any compression-ignition engine as a bench aging
engine, and the engine may be modified as needed to support meeting the
aging procedure requirements. You may use the same bench aging engine
for deterioration factor determination from multiple engine families.
The engine must be capable of reaching the combination of temperature,
flow, NOX, and oil consumption targets required. We
recommend using an engine platform larger than the target application
for a given aftertreatment system to provide more flexibility to
achieve the target conditions and oil consumption rates. You may modify
the bench aging engine controls in any manner necessary to help reach
aging conditions. You may bypass some of the bench aging engine exhaust
around the aftertreatment system being aged to reach targets, but you
must account for this in all calculations and monitoring to ensure that
the correct amount of oil and sulfur are reaching the aftertreatment
system. If you bypass some of the engine exhaust around the
aftertreatment system, you must directly measure exhaust flow rate
through the aftertreatment system. You may dilute bench aging engine
exhaust prior to introduction to the aftertreatment system, but you
must account for this in all calculations and monitoring to ensure that
the correct engine conditions and the correct amount of oil and sulfur
are reaching the aftertreatment system. Your engine-based aging stand
must incorporate the following capabilities:
(a) Use good engineering judgment to incorporate a means of
controlling temperature independent of the engine. An example of such a
temperature control would be an air-to-air heat exchanger. The
temperature control system must be designed to prevent condensation in
the exhaust upstream of the aftertreatment system. This independent
temperature control is necessary to provide the flexibility required to
reach temperature, flow, oil consumption targets, and NOX
targets.
(b) Use good engineering judgment to modify the engine to increase
oil consumption rates to levels required for accelerated aging. These
increased oil consumption levels must be sufficient to reach the bulk
pathway exposure targets determined in Sec. 1065.1139(h). A
combination of engine modifications and careful operating mode
selection will be used to reach the final bulk pathway oil exposure
target on a cycle average. You must modify the engine in a fashion that
will increase oil consumption in a manner such that the oil consumption
is still generally representative of oil passing the piston rings into
the cylinder. Use good engineering judgment to break in the modified
engine to stabilize oil consumption rates. We recommend the following
methods of modification (in order of preference):
(1) Install the top compression rings inverted (upside down) on all
the cylinders of the bench aging engine.
(2) If the approach in paragraph (b)(1) of the section is
insufficient to reach the targets, modify the oil control rings in one
or more cylinders to create small notches or gaps (usually no more than
2 per cylinder) in the top portion of the oil control rings that
contact the cylinder liner (care must be taken to avoid compromising
the structural integrity of the ring itself).
(c) We recommend that the engine-aging stand include a constant
volume oil system with a sufficiently large oil reservoir to avoid oil
``top-offs'' between oil change intervals.
(d) If the engine-aging stand will be used for aging of systems
that perform infrequent regenerations, the aging stand must incorporate
a means of increasing temperature representative of the target
application. For example, if the target application increases
temperature for regeneration by introducing fuel into the exhaust
upstream of an oxidation catalyst, the aging stand must incorporate a
similar method of introducing fuel into the exhaust.
(e) If the engine-aging stand will be used for aging systems that
incorporate SCR-based NOX reduction, the aging stand must
incorporate a representative means of introducing DEF at the
appropriate location(s).
(f) Use good engineering judgment to incorporate a means of
monitoring oil consumption on at least a periodic basis. You may use a
periodic drain and weigh approach to quantify oil consumption. You must
validate that the aging stand reaches oil consumption targets prior to
the start of aging. You must verify oil consumption during aging prior
to each emission testing point, and at each oil change interval.
Validate or verify oil consumption over a running period of at least 72
hours to obtain a valid measurement. If you do not include the constant
volume oil system recommended in paragraph (c) of this section, you
must account for all oil additions.
(g) Use good engineering judgment to establish an oil change
interval that allows you to maintain relatively stable oil consumption
rates over the aging process. Note that this interval may be shorter
than the normal recommended interval for the engine due to the
modifications that have been made.
(h) If the engine-aging stand will be used for aging of systems
that incorporate a diesel particulate filter (DPF), we recommend you
perform secondary tracking of oil exposure by using clean (soot free)
DPF weights to track ash loading and compare this mass of ash to the
amount predicted using the measured oil consumption mass and the oil
ash concentration. The mass of ash found by DPF weight should fall
within (55 to 70)% of the of mass predicted from oil consumption
measurements.
(i) Incorporate a means of introducing lubricating oil into the
engine fuel to enable the volatile pathway of oil exposure. You must
introduce sufficient oil to reach the volatile pathway oil exposure
targets determined in paragraph (h) of this section. You must measure
the rate of volatile pathway oil introduction on a continuous basis.
(j) If you perform sulfur acceleration by increasing the sulfur
level of the engine fuel, you must meet the target sulfur level within
5 ppmw. Verify the sulfur level of the fuel prior to
starting aging, or whenever a new batch of aging fuel is acquired.
(k) If you use gaseous SO2 for sulfur acceleration, you
must incorporate a means to introduce the gaseous SO2
upstream of the aftertreatment system. Use good engineering judgment to
ensure that gaseous SO2 is well mixed prior to entering the
aftertreatment system. You must monitor the rate of gaseous
SO2 introduction on a continuous basis.
Sec. 1065.1143 Requirements for burner-based aging stands.
A burner-based aging platform is built using a fuel-fired burner as
the primary heat generation mechanism. The burner must utilize diesel
fuel and it must produce a lean exhaust gas mixture. You must configure
the burner system to be capable of controlling temperature, exhaust
flow rate, NOX, oxygen, and water to produce a
representative exhaust mixture that meets the accelerated aging cycle
targets for the aftertreatment system to be aged. You may bypass some
of the bench aging exhaust around the aftertreatment system being aged
to reach targets, but you must account for this in all calculations and
monitoring to ensure that the correct amount of oil and sulfur are
reaching the aftertreatment system. The burner system must incorporate
the following capabilities:
(a) Directly measure the exhaust flow through the aftertreatment
system being aged.
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(b) Ensure transient response of the system is sufficient to meet
the cycle transition time targets for all parameters.
(c) Incorporate a means of oxygen and water control such that the
burner system is able to generate oxygen and water levels
representative of compression-ignition engine exhaust.
(d) Incorporate a means of oil introduction for the bulk pathway.
You must implement a method that introduces lubricating oil in a region
of the burner that does not result in complete combustion of the oil,
but at the same time is hot enough to oxidize oil and oil additives in
a manner similar to what occurs when oil enters the cylinder of an
engine past the piston rings. Care must be taken to ensure the oil is
properly atomized and mixed into the post-combustion burner gases
before they have cooled to normal exhaust temperatures, to insure
proper digestion and oxidation of the oil constituents. You must
measure the bulk pathway oil injection rate on a continuous basis. You
must validate that this method produces representative oil products
using the secondary method in Sec. 1065.1141(h) regardless of whether
you will use the burner-based aging stand to age systems which include
a DPF. Use good engineering judgment to select a DPF for the initial
validation of the system. Perform this validation when the burner-based
aging stand is first commissioned or if any system modifications are
made that affect the oil consumption introduction method. We also
recommend that you examine ash distribution on the validation DPF in
comparison to a representative engine aged DPF.
(e) Incorporate a means of introducing lubricating oil into the
burner fuel to enable the volatile pathway of oil exposure. You must
introduce sufficient oil to reach the volatile pathway oil exposure
targets determined in Sec. 1065.1139(h). You must measure the rate of
volatile pathway oil introduction on a continuous basis.
(f) If the burner-based aging stand will be used for aging of
systems that perform infrequent regenerations, the aging stand must
incorporate a means of increasing temperature representative of the
target application. For example, if the target application increases
temperature for regeneration by introducing fuel into the exhaust
upstream of an oxidation catalyst, the aging stand must incorporate a
similar method of introducing fuel into the exhaust.
(g) If the burner-based aging stand will be used for aging of
systems that incorporate SCR-based NOX reduction, the aging
stand must incorporate a representative means of introducing DEF at the
appropriate location(s).
(h) If the burner-based aging stand will be used for aging of
systems that incorporate a diesel particulate filter (DPF), we
recommend you perform secondary tracking of oil exposure by using clean
(soot free) DPF weights to track ash loading and compare this mass of
ash to the amount predicted using the measured oil consumption mass and
the oil ash concentration. The mass of ash found by DPF weight should
fall within (55 to 70)% of the of mass predicted from oil consumption
measurements.
(i) You must incorporate a means to introduce the gaseous
SO2 upstream of the aftertreatment system. Use good
engineering judgment to ensure that gaseous SO2 is well
mixed prior to entering the aftertreatment system. You must monitor the
rate of gaseous SO2 introduction on a continuous basis.
Sec. 1065.1145 Execution of accelerated aging, cycle tracking, and
cycle validation criteria.
The aging cycle generally consists first of practice runs to
validate and tune the final cycle, followed by the actual running of
the repeat cycles needed to accumulate field equivalent hours to reach
full useful life. During the course of the aging run, various aging
parameters are tracked to allow verification of proper cycle execution,
as well as to allow for correction of the aging parameters to stay
within the target limits.
(a) Preliminary cycle validation runs. Prior to the start of aging,
conduct a number of practice runs to tune the cycle parameters. It is
recommended that initial practice runs be conducted without the
aftertreatment installed, but with the backpressure of the
aftertreatment simulated to help ensure that the tuned cycle is
representative. For final cycle tuning, including regenerations, it is
recommended to use a duplicate or spare aftertreatment system of
similar design to the target system, to avoid damage or excessive
initial aging during the tuning. However, it is permissible to conduct
final tuning using the target system being aged, but you must limit the
total duration to no more than 100 field equivalent hours (10 hours of
accelerated aging), including both thermal and chemical components. The
process followed for these initial runs will vary depending on whether
you are using an engine-based platform or a burner-based platform.
(1) Engine-based platform. (i) Initial cycle development. It will
be necessary to determine a set of engine modes that will generate the
required combinations of temperature, exhaust flow, oil consumption,
and NOX to meet the target aging requirements. The
development of these modes will be an iterative process using the
engine and independent temperature control features of the aging stand.
This process assumes that you have already implemented the oil
consumption increase modifications, and that these have already been
stabilized and validated to reach the necessary levels of bulk oil
exposure. In general, we recommend the use of higher engine speeds and
loads to generate the desired oil consumption, leveraging the
temperature controls as needed to lower temperature to the targets.
Several iterations will likely be needed to reach all targets. Note
that during transitions you may utilize any combination of conditions
necessary to help primary component catalysts reach the target
temperature and flow conditions within no more than 5 minutes. For
example, you may use a higher exhaust flow rate and lower temperature
to rapidly cool the aftertreatment system to the next temperature.
NOX targets do not need to be met during transitions. It is
permissible to deviate from engine-out NOX emission targets
if needed to reach the temperature, exhaust flow, and oil consumption
targets. We recommend that you maintain a NOX level that is
at the target level or higher, but you may lower NOX by up
to 25%, if necessary, on some modes. Note that validation of oil
consumption requires at least 72 hours of operation. Tune the
parameters for infrequent regeneration towards then end of this initial
development process (such as hydrocarbon injection schedules and
temperature ramp rates).
(ii) Final cycle validation. Once the cycle is tuned, conduct a
final run using the target aftertreatment system to verify conditions
and log temperatures for heat load calculation. Using the recorded
cycle data, calculate Dt for all primary component catalysts
to ensure that you are matching the desired Dt,cycle
targets. If you are not within 3% of the target
Dt,cycle, adjust the cycle accordingly. Calculate
Dt for any secondary catalyst components to verify that they
are within 3% of either the target Dt or the
target aging metric. Note that the accelerated aging methodology
assumes that the relationship between the temperature of the primary
and secondary catalyst components will the be same as the field
observations. If this relationship deviates in the lab by having more
or less heat transfer through the system, it may be necessary to modify
that relationship on the aging stand. You may need to take measures
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such as adding or removing insulation or utilize external cooling fans
to help these parameters match more closely.
(2) Burner-based platform. (i) Cycle development. The burner-based
platform will be able to meet the exhaust flow, temperature,
NOX, and oil consumption targets directly without the need
for additional cycle development. This process assumes that you have
already implemented and validated your oil consumption exposure methods
to reach the necessary levels of bulk oil exposure. In addition, you
must meet the oxygen and water targets during aging modes within 2% for oxygen and 2% for water. Note that during
transitions you may utilize any combination of conditions necessary to
help primary component catalysts reach the target temperature and flow
conditions within no more than 5 minutes. For example, you may use a
higher exhaust flow rate and lower temperature to rapidly cool the
aftertreatment system to the next temperature. NOX, oxygen,
and water targets do not need to be met during transitions.
(ii) Final cycle validation. Once the cycle is tuned, conduct a
final run using the target aftertreatment system to verify conditions
and log temperatures for heat load calculation. Using the recorded
cycle data, calculate Dt for all primary components
catalysts to ensure that you are matching the desired
Dt,cycle targets. If you are not within 3% of
the target Dt,cycle, adjust the cycle accordingly. Calculate
Dt for any secondary catalyst components to check that they
are within 3% of either the target Dt or the
target aging metric. Note that the accelerated aging methodology
assumes that the relationship between the temperature of the primary
and secondary catalyst components will the be same as that observed in
the field. If this relationship deviates in the lab by having more or
less heat transfer through the system, it may be necessary to modify
that relationship on the aging stand. You may need to take measures
such as adding or removing insulation or utilize external cooling fans
to help these parameters match more closely.
(b) Aftertreatment break in. Break in the emission-data engine and
aftertreatment prior to the initial zero-hour test by running both on
an engine dynamometer as described in subpart E of this part. Use good
engineering judgment to develop a representative cycle that represents
the field data. You may use the same data used for accelerated aging
cycle development or other data. If your system utilizes infrequent
regeneration, include at least one complete regeneration event, but we
recommend that you include at least two such events to stabilize
emissions performance. Your break in process must include at least 125
hours of engine operation with the aftertreatment system. You may ask
to use a longer break in duration based on good engineering judgment,
to ensure that emission performance is stabilized prior to the zero-
hour testing.
(c) Initial emission testing. Prior to the start of accelerated
aging conduct the initial zero-hour emission test and any required
engine dynamometer aging following the requirements of the standard
setting part for your engine. Dynaometer aging hours count toward the
total aging hours.
(d) Accelerated aging. Following zero-hour emission testing and any
engine dynamometer aging, perform accelerated aging using the cycle
validated in either paragraph (a)(1) or (2) of this section. Repeat the
cycle the number of times required to reach full useful life equivalent
aging. Interrupt the aging cycle as needed to conduct any scheduled
intermediate emission tests, clean the DPF of accumulated ash, and for
any facility releated reasons. We recommended you interrupt aging at
the end of a given aging cycle, following the completion of any
scheduled infrequent regeneration event.
(e) QA tracking and validation. During aging, track a number of
aging parameters to ensure that fall within the required limits.
Correct aging parameters as need to remain within the required control
limits.
(1) Thermal load tracking. For each primary catalyst component,
generate a target line which describes the relationship between aging
hours on the cycle and cumulative deactivation, Dt. Generate
control limit lines that are 3% of the target line. You
must remain within these control limits over the course of aging.
Adjust aging parameters as needed to remain within these limits for the
primary catalyst components. For each secondary catalyst component,
generate both a target Dt line and a line describing the
target behavior of the aging metric directly. You must remain within
either 10% of either the Dt line or 3% of the aging metric target line for any secondary catalyst
component. Adjust aging parameters as needed to remain within these
limits noting that you must remain within limits for the primary
components. Adjusting the secondary catalyst aging may require altering
heat transfer through the system to make it more representative of the
field aging.
(2) Oil consumption tracking. Generate a target oil consumption
line for both the bulk and volatile pathway which describes the
relationship between oil exposure and aging hours on the cycle. For the
engine-based stand the control limits are