Pipeline Safety: Safety of Gas Transmission Pipelines: Repair Criteria, Integrity Management Improvements, Cathodic Protection, Management of Change, and Other Related Amendments, 52224-52279 [2022-17031]
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Federal Register / Vol. 87, No. 163 / Wednesday, August 24, 2022 / Rules and Regulations
DEPARTMENT OF TRANSPORTATION
Pipeline and Hazardous Materials
Safety Administration
49 CFR Part 192
[Docket No. PHMSA–2011–0023; Amdt. No.
192–132]
RIN 2137–AF39
Pipeline Safety: Safety of Gas
Transmission Pipelines: Repair
Criteria, Integrity Management
Improvements, Cathodic Protection,
Management of Change, and Other
Related Amendments
Pipeline and Hazardous
Materials Safety Administration
(PHMSA), Department of Transportation
(DOT).
ACTION: Final rule.
AGENCY:
PHMSA is revising the
Federal Pipeline Safety Regulations to
improve the safety of onshore gas
transmission pipelines. This final rule
addresses several lessons learned
following the Pacific Gas and Electric
Company incident that occurred in San
Bruno, CA, on September 9, 2010, and
responds to public input received as
part of the rulemaking process. The
amendments in this final rule clarify
certain integrity management
provisions, codify a management of
change process, update and bolster gas
transmission pipeline corrosion control
requirements, require operators to
inspect pipelines following extreme
weather events, strengthen integrity
management assessment requirements,
adjust the repair criteria for highconsequence areas, create new repair
criteria for non-high consequence areas,
and revise or create specific definitions
related to the above amendments.
DATES: The final rule is effective May
24, 2023. The incorporation by reference
of certain publications listed in the rule
is approved by the Director of the
Federal Register as of May 24, 2023. The
incorporation by reference of other
publications listed in this rule was
approved by the Director of the Federal
Register on July 1, 2020.
FOR FURTHER INFORMATION CONTACT:
Technical questions: Steve Nanney,
Senior Technical Advisor, by telephone
at 713–272–2855. General information:
Robert Jagger, Senior Transportation
Specialist, by telephone at 202–366–
4361.
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SUMMARY:
SUPPLEMENTARY INFORMATION:
I. Executive Summary
A. Purpose of the Regulatory Action
B. Summary of the Major Provisions of the
Final Rule
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C. Costs and Benefits
II. Background
A. Overview
B. Advance Notice of Proposed
Rulemaking
C. Notice of Proposed Rulemaking and
Subsequent Final Rule
III. Discussion of NPRM Comments, Gas
Pipeline Advisory Committee
Recommendations, and PHMSA
Response
A. IM Clarifications—§§ 192.917(a)–(d),
192.935(a)
i. Threat Identification, Data Collection,
and Integration—§ 192.917(a) & (b)
ii. Risk Assessment Functional
Requirements—§ 192.917(c)
iii. Threat Assessment for Plastic Pipe—
§ 192.917(d)
iv. Preventive and Mitigative Measures—
§ 192.935(a)
B. Management of Change—§§ 192.13 &
192.911
C. Corrosion Control—§§ 192.319, 192.461,
192.465, 192.473, 192.478, and 192.935
and Appendix D
i. Applicability
ii. Installation of Pipe in the Ditch and
Coating Surveys—§§ 192.319 & 192.461
iii. Interference Surveys—§ 192.473
iv. Internal Corrosion—§ 192.478
v. Cathodic Protection—§ 192.465 &
Appendix D
vi. P&M Measures—§ 192.935(f) & (g)
D. Inspections Following Extreme Weather
Events—§ 192.613
E. Strengthening Requirements for
Assessment Methods—§§ 192.923,
192.927, 192.929
i. Internal Corrosion Direct Assessment—
§§ 192.923, 192.927
ii. Stress Corrosion Cracking Direct
Assessment—§§ 192.923(c), 192.929
F. Repair Criteria—§§ 192.714, 192.933
i. Repair Criteria in HCAs—§ 192.933
ii. Repair Criteria in non-HCAs—§ 192.714
iii. Cracking Criteria—§§ 192.714 &
192.933
iv. Dent Criteria—§§ 192.714 & 192.933
v. Corrosion Metal Loss Criteria—
§§ 192.714 & 192.933
vi. General Discussion
G. Definitions—§ 192.3
i. Close Interval Survey
ii. Distribution Center
iii. Dry Gas or Dry Natural Gas
iv. Electrical Survey
v. Hard Spot
vi. ILI and In-Line Inspection Tool or
Instrumented Internal Inspection Device
vii. Transmission Line
viii. Wrinkle Bend
IV. Section-by-Section Analysis
V. Standards Incorporated by Reference
VI. Regulatory Analysis and Notices
I. Executive Summary
A. Purpose of the Regulatory Action
This final rule concludes a decadelong effort by PHMSA to amend its
regulations governing onshore natural
gas transmission pipelines in response
to the tragic September 9, 2010, incident
at a Pacific Gas and Electric Company
(PG&E) gas transmission pipeline in San
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Bruno, CA, which resulted in the death
of 8 people, injuries to more than 60
other people, and the destruction or
damage of over 100 homes. PHMSA
expects the new requirements in this
final rule will reduce the frequency and
consequences of failures and incidents
from onshore natural gas transmission
pipelines through earlier detection of
threats to pipeline integrity, including
those from corrosion or following
extreme weather events. The safety
enhancements in this final rule,
therefore, are expected to improve
public safety, reduce threats to the
environment (including, but not limited
to, reduction of greenhouse gas
emissions released during natural gas
pipeline incidents), and promote
environmental justice for minority
populations, low-income populations,
and other underserved and
disadvantaged communities that are
located near interstate gas transmission
pipelines.
Although the Federal Pipeline Safety
Regulations (49 Code of Federal
Regulations (CFR) parts 190 through
199; PSR) applicable to gas transmission
and gathering pipeline systems set forth
in parts 191 and 192 have increased the
level of safety associated with the
transportation of gas, serious safety
incidents continue to occur on gas
transmission and gathering pipeline
systems, resulting in serious risks to life
and property. In its investigation of the
2010 PG&E incident, the National
Transportation Safety Board (NTSB)
found among several causal factors that
PG&E had an inadequate integrity
management (IM) program that failed to
detect and repair or remove a defective
pipe section on its gas transmission
line.1 PG&E based its IM program on
incomplete and inaccurate pipeline
information, which led to, among other
issues, faulty risk assessments, improper
assessment method selections, and
internal assessments of the program that
were superficial and resulted in no
meaningful improvement.2
Prior to the PG&E incident, PHMSA
had initiated an advance notice of
proposed rulemaking (ANPRM) to seek
comment on whether the IM
requirements in part 192 should be
changed and whether other issues
related to pipeline system integrity
should be addressed by strengthening or
expanding non-IM requirements.
1 NTSB, NTSB/PAR–11–01, ‘‘Pipeline Accident
Report: Pacific Gas and Electric Company, Natural
Gas Transmission Pipeline Rupture and Fire, San
Bruno, California, September 9, 2010’’ (2011)
(NTSB Incident Report on San Bruno).
2 NTSB Incident Report on San Bruno at 107–115.
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PHMSA published the ANPRM on
August 25, 2011.3
Based on the comments on the
ANPRM, PHMSA published a notice of
proposed rulemaking (NPRM) on April
8, 2016, to seek public comments on
proposed changes to the PSR governing
transmission and gathering lines.4 A
summary of those proposed changes
pertaining to this rulemaking,
corresponding stakeholder feedback,
and PHMSA’s responses to stakeholder
feedback on the individual provisions,
is provided below in section III of this
document (Discussion of NPRM
Comments, GPAC Recommendations,
and PHMSA Response).
PHMSA determined that the most
efficient way to manage the proposals in
the NPRM was to divide them into three
separate final rule actions. The first of
these final rules was published on
October 1, 2019, and addressed topics
primarily relating to congressional
mandates and safety recommendations,
including maximum allowable
operating pressure (MAOP)
reconfirmation and material properties
verification, the expansion of integrity
assessments beyond high-consequence
areas (HCA), the consideration of
seismicity, in-line inspection (ILI)
launcher and receiver safety, MAOP
exceedance reporting, and strengthened
requirements for assessment methods
(2019 Gas Transmission Rule).5
Provisions related to gas gathering
pipelines were addressed in a separate
rulemaking.6 This rulemaking finalizes
the remaining provisions from the
NPRM as outlined below.
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B. Summary of the Major Provisions of
the Final Rule
To reduce the risks of pipeline
incidents, PHMSA is amending the PSR
applicable to gas transmission pipelines
to improve the protection of the public,
property, and the environment; close
regulatory gaps; and adopt additional
safety measures to improve safety inside
and outside of HCAs. Specifically,
PHMSA is making changes to clarify the
IM requirements; improve the
management of change (MOC) process;
strengthen corrosion control
requirements; provide parameters for
3 ‘‘Safety of Gas Transmission Pipelines,’’ 76 FR
53086 (Aug. 25, 2011).
4 ‘‘Safety of Gas Transmission and Gathering
Pipelines,’’ 81 FR 20722 (Apr. 8, 2016).
5 ‘‘Safety of Gas Transmission Pipelines: MAOP
Reconfirmation, Expansion of Assessment
Requirements, and Other Related Amendments,’’ 84
FR 52180 (Oct. 1, 2019).
6 ‘‘Safety of Gas Gathering Pipelines: Extension of
Reporting Requirements, Regulations of Large,
High-Pressure Lines, and Other Related
Amendments,’’ 86 FR 63266 (Nov. 15, 2021) (Gas
Gathering Final Rule).
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inspections following extreme weather
events; strengthen requirements related
to the IM assessment methods; and
improve the repair criteria for pipeline
anomalies. PHMSA is also amending
certain definitions in part 192 in
support of these provisions.
PHMSA is modifying the IM
regulations by adding specificity to the
data integration language. The final rule
establishes several pipeline attributes
that must be included in an operator’s
risk analysis when an operator
determines what threats are applicable
to a pipeline segment. PHMSA is also
explicitly requiring that operators
integrate analyzed information into their
IM programs and is requiring that data
be verified and validated. Additionally,
PHMSA is issuing requirements for
applying knowledge gained through an
operator’s IM program, including
provisions for analyzing interacting
threats, potential failures, and worstcase incident scenarios from the initial
failure to incident termination. Several
of these items were proposed in
response to NTSB findings following the
PG&E incident that suggested pipeline
operators were often not conducting
data analysis, data integration, threat
identification, and risk assessment in
the manner originally intended and
specified in subpart O of part 192.
Similarly, following the PG&E
incident, PHMSA, informed by (inter
alia) the NTSB’s evaluation of the
incident and ANPRM comments,
determined that the existing MOC
requirements and industry practices
were not sufficient 7 and looked to align
the regulatory requirements with the
standards outlined in American Society
of Mechanical Engineers/American
National Standards Institute (ASME/
ANSI) B31.8S.8 Specifically, this final
rule requires each operator of an
onshore gas transmission pipeline to
develop and follow a MOC process, as
outlined in ASME/ANSI B31.8S, section
11, that addresses technical, design,
physical, environmental, procedural,
operational, maintenance, and
organizational changes to the pipeline
or processes, whether permanent or
temporary.
This final rule also improves and
updates the corrosion control
requirements for gas transmission
7 See 81 FR 20796; NTSB Incident Report on San
Bruno at 95–97 (concluding that the probable cause
of the PG&E incident was PG&E’s inadequate
quality assurance and quality control in 1956
during its Line 132 relocation project, and noting
that PG&E had poor quality control during a pipe
installation project that later failed in 2008 in
Rancho Cordova, CA).
8 ASME/ANSI ‘‘B31.8S–2004: Supplement to
B31.8 on Managing System Integrity of Gas
Pipelines’’ (Jan. 14, 2005).
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pipeline operators. Based on lessons
PHMSA has learned following several
pipeline failures, and following
PHMSA’s workshop on pipeline
construction in Fort Worth, TX, on
April 23, 2009,9 PHMSA determined
that construction practices, including
the installation of pipe in-ditch, can
result in damaged coating that can
compromise corrosion control.
Therefore, this rule requires that
operators perform assessments to
identify suspected damage promptly
after backfilling and then remediate any
coating damage found. Further, PHMSA
has noted that the existing regulations
were not always effective at eliminating
deficiencies in cathodic protection 10
corrosion control or at preventing
incidents from internal corrosion.
Therefore, this rule strengthens the
requirements for internal and external
corrosion controls related to monitoring
requirements and surveys. PHMSA also
determined that additional prescriptive
preventive and mitigative (P&M)
measures are needed for managing
electrical interference currents.
Extreme weather has been a
contributing factor in several pipeline
failures. PHMSA issued Advisory
Bulletins in 2015, 2016, and 2019 to
communicate the potential for damage
to pipeline facilities caused by severe
flooding, including actions that
operators should consider taking to
ensure the integrity of pipelines in the
event of flooding, river scour, river
channel migration, and earth
movement.11 As PHMSA has noted in
another series of Advisory Bulletins,
hurricanes are also capable of causing
extensive damage to both offshore and
inland pipelines.12
9 https://primis.phmsa.dot.gov/meetings/
MtgHome.mtg?mtg=58.
10 Cathodic protection is a technique used to
control corrosion by making the metal pipe a
cathode of an electrochemical cell. Essentially, the
pipeline is connected to a more easily corroded
metal that acts as an anode. That ‘‘sacrificial anode’’
metal corrodes instead of the metal that is being
protected. For pipelines, passive galvanic cathodic
protection is often not adequate, and an external
direct current (DC) electrical power source is used
to provide sufficient current.
11 ‘‘Pipeline Safety: Potential for Damage to
Pipeline Facilities Caused by Flooding, River Scour,
and River Channel Migration,’’ 80 FR 19114 (Apr.
9, 2015); ‘‘Pipeline Safety: Potential for Damage to
Pipeline Facilities Caused by Flooding, River Scour,
and River Channel Migration,’’ 81 FR 2943 (Jan. 19,
2016); ‘‘Pipeline Safety: Potential for Damage to
Pipeline Facilities Caused by Earth Movement and
Other Geological Hazards,’’ 84 FR 18919 (May 2,
2019).
12 ‘‘Potential for Damage to Pipeline Facilities
Caused by the Passage of Hurricane Ivan,’’ 69 FR
57135 (Sept. 23, 2004); ‘‘Pipeline Safety Advisory:
Potential for Damage to Pipeline Facilities Caused
by the Passage of Hurricane Katrina,’’ 70 FR 53272
(Sept. 7, 2005); ‘‘Pipeline Safety: Potential for
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Because of the frequency and severe
consequences of these events,13
operators must protect the public from
pipeline risks in the event of a natural
disaster or extreme weather. While
many prudent operators might
voluntarily perform inspections
following such events, the potential risk
to public safety and environment merits
codification of those practices in
regulatory requirements. Therefore,
PHMSA is amending the PSR to require
that operators commence inspection of
their potentially affected facilities
within 72 hours after the operator
determines the affected area can be
safely accessed following the cessation
of an extreme weather event such as a
hurricane, landslide, flood; a natural
disaster, such as an earthquake; or
another similar event that has the
likelihood to damage infrastructure. If
an operator finds an adverse condition
during the inspection, the operator must
take appropriate remedial action to
ensure the safe operation of the
pipeline.14
PHMSA is also strengthening the
standards for performing pipeline
assessments by incorporating by
reference certain consensus standards
for both stress corrosion cracking (NACE
International Standard Practice 0204–
2008, ‘‘Stress Corrosion Cracking Direct
Assessment Methodology’’ (2008)
(NACE 0204–2008)) and internal
corrosion direct assessments (NACE
International Standard Practice 0206–
2006, ‘‘Internal Corrosion Direct
Assessment Methodology for Pipelines
Carrying Normally Dry Natural Gas’’
(2006) (NACE SP0206–2006)). Operators
are already required to assess the
condition of gas transmission pipelines
in HCAs and certain non-HCAs
periodically in accordance with
§§ 192.710, 192.921, and 192.937. When
the initial IM regulations creating
subpart O were issued in 2003 (2003 IM
rule), industry standards did not exist
for these types of assessments.15 By
incorporating by reference the standards
Damage to Pipeline Facilities Caused by the Passage
of Hurricanes,’’ 76 FR 54531 (Sept. 1, 2011)
(alerting operators to the potential for damage from
Hurricane Ivan).
13 For the impacts of climate change on
precipitation; droughts, floods, and wildfire; and
extreme storms, see U.S. Global Change Research
Program, ‘‘Climate Science Special Report: Fourth
National Climate Assessment, Volume 1,’’ at ch. 7–
9 (2017).
14 PHMSA notes that these part 192 amendments
are consistent with similar provisions adopted for
part 195 for hazardous liquid pipelines. See
‘‘Pipeline Safety: Safety of Hazardous Liquid
Pipelines,’’ 84 FR 52260 (Oct. 1, 2019).
15 ‘‘Pipeline Safety: Pipeline Integrity
Management in High Consequence Areas (Gas
Transmission Pipelines): Final Rule,’’ 68 FR 69778
(Dec. 15, 2003).
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subsequently published by NACE
International,16 PHMSA is ensuring
greater consistency, accuracy, and
quality when operators perform these
assessments.
This final rule also updates the
existing repair criteria for HCAs by
incorporating criteria for additional
anomaly types such as crack anomalies,
certain corrosion metal loss defects, and
certain mechanical damage defects.
Such revisions will provide greater
assurance that operators will repair
injurious anomalies and defects before
those defects grow to a size that causes
a leak or rupture. PHMSA also is
finalizing explicit repair criteria for nonHCAs. Prior to this final rule, there were
only general requirements in the
regulations for operators to perform
repairs in non-HCAs. The content of the
non-HCA repair criteria being finalized
in this rule is consistent with the
criteria for HCAs; however, PHMSA has
provided longer timeframes for the
remediation of conditions that are not
categorized as ‘‘immediate’’ conditions
to provide operators the ability to
prioritize remediating anomalous
conditions in HCAs where
consequences of a pipeline failure may
be greater.
The various changes in this rule have
also prompted additions and changes to
certain definitions in part 192. PHMSA
has created or made changes to the
following terms: ‘‘close interval survey,’’
‘‘distribution center,’’ ‘‘dry gas or dry
natural gas,’’ ‘‘hard spot,’’ ‘‘in-line
inspection (ILI),’’ ‘‘in-line inspection
tool or instrumented internal inspection
device,’’ ‘‘transmission line,’’ and
‘‘wrinkle bend.’’
C. Costs and Benefits
PHMSA has prepared an assessment
of the benefits and costs of the final rule
as well as reasonable alternatives.
PHMSA estimates the annual costs of
the rule to be approximately $17
million, calculated using a 7 percent
discount rate. The costs reflect
improvements made to the MOC
process, additional corrosion control
requirements, the provisions related to
inspections following extreme weather
events, and the changes made to the
repair criteria. PHMSA finds that the
other final rule requirements will not
result in incremental costs.
PHMSA is posting the Regulatory
Impact Analysis (RIA) for this rule in
the public docket. PHMSA has
16 In 2021, NACE International merged with the
Society for Protective Coatings, becoming the
Association for Materials Protection and
Performance (AMPP). They will continue to be
referred to as NACE International throughout this
document.
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determined that the regulatory
amendments adopted in this final rule
will improve public safety, reduce
threats to the environment (including,
but not limited to, reduction of methane
emissions contributing to the climate
crisis), and promote environmental
justice for minority populations, lowincome populations, and other
underserved and disadvantaged
communities. PHMSA finds the
regulatory amendments adopted in this
final rule are technically feasible,
reasonable, cost-effective, and
practicable because the public safety,
environmental, and equity benefits of its
regulatory amendments described
herein and within its supporting
documents (including the RIA and
environmental assessment, each
available in the docket for this
rulemaking) will justify any associated
costs and demonstrate and the
superiority of the final rule compared to
alternatives.
II. Background
A. Overview
On September 9, 2010, a 30-inchdiameter natural gas transmission
pipeline, owned and operated by PG&E,
ruptured in a residential neighborhood
in San Bruno, CA. The rupture
produced a crater approximately 72 feet
long by 26 feet wide. The segment of
pipe that ruptured weighed
approximately 3,000 pounds, was 28
feet long, and was found 100 feet south
of the crater. When the escaping gas
ignited, the resulting fire killed 8
people, injured approximately 60 more,
destroyed or damaged 108 homes, and
caused the evacuation of over 300
people. In its pipeline accident report
for the incident, the NTSB determined
that the probable cause of the incident
was PG&E’s inadequate quality control
and assurance when it relocated the line
in 1956 and its inadequate IM program.
The NTSB determined that PG&E’s IM
program was deficient and ineffective
because it was based on incomplete and
inaccurate pipeline information, did not
consider how the pipeline’s design and
materials contributed to the risk of a
pipeline failure, and failed to consider
the presence of previously identified
welded seam cracks as part of its risk
assessment. These deficiencies resulted
in the selection of an assessment
method that could not detect welded
seam defects and led to internal
assessments of PG&E’s IM program that
were superficial and resulted in no
improvements. Ultimately, this
inadequate IM program failed to detect
and repair or replace the defective pipe
section.
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In response to this incident, Congress,
the NTSB, and the Government
Accountability Office (GAO) called for
PHMSA to improve IM and address
other weaknesses and gaps in the PSR.
As described in more detail in the
sections that follow, this is the second
of three planned rulemakings that are
the culmination of this rulemaking
initiative.
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B. Advance Notice of Proposed
Rulemaking
On August 25, 2011, PHMSA
published an ANPRM to seek public
comments regarding potential revisions
to the PSR pertaining to the safety of gas
transmission and gathering pipelines.
PHMSA requested comments on 122
questions spread across 15 broad issues
involving IM and non-IM requirements.
The issues related to IM requirements
included whether the definition of an
HCA should be revised and whether
additional restrictions should be placed
on the use of certain pipeline
assessment methods. The issues related
to non-IM requirements included
whether revised requirements were
needed for mainline valve spacing and
actuation, whether requirements for
corrosion control should be
strengthened, and whether new
regulations were needed to govern the
safety of gas gathering lines and
underground natural gas storage
facilities. Based on the comments
received on several of the ANPRM
topics, PHMSA developed specific
proposals for some of those topics in an
NPRM that was the basis for this final
rule.
C. Notice of Proposed Rulemaking and
Subsequent Final Rule
On April 8, 2016, PHMSA published
an NPRM seeking public comments on
proposed revisions to the PSR
pertaining to the safety of onshore gas
transmission pipelines and gas
gathering pipelines. PHMSA considered
the comments it received from the
ANPRM and proposed new pipeline
safety requirements and revisions of
existing requirements in several major
topic areas. A summary of the NPRM
proposals and topics pertinent to this
rulemaking, the comments received on
those specific proposals, and PHMSA’s
response to the comments received, is
provided under section III (Discussion
of NPRM Comments, GPAC
Recommendations, and PHMSA
Response).
On October 1, 2019, PHMSA
promulgated a subset of the rules
proposed in the NPRM by issuing the
first of three planned final rules. In that
rule, PHMSA addressed gas
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transmission pipelines and established
minimum Federal safety standards for
MAOP reconfirmation, pipeline
physical material properties
verification, the expansion of integrity
assessments beyond HCAs, the
consideration of seismicity in an
operator’s risk assessment and P&M
measures, ILI tool launcher and receiver
safety, MAOP exceedance reporting, and
strengthened requirements for IM
assessment methods.
This final rule, the second of three
planned rules, finalizes several
proposed amendments in the NPRM
related to gas transmission pipelines,
including provisions related addressing
repair criteria, IM improvements,
cathodic protection, MOC processes,
and other related amendments. A
separate rulemaking, dealing with the
safety of onshore gas gathering
pipelines, was the subject of a final rule
published on November 15, 2021, and
extended reporting and safety
requirements to certain gathering
pipelines that were formerly not subject
to Federal safety oversight. PHMSA
estimated in that Gas Gathering Final
Rule that there were over 400,000 miles
of gas gathering pipelines that were not
subject to minimum Federal pipeline
safety standards, including basic
incident and mileage reporting. The Gas
Gathering Final Rule extended annual
and incident reporting requirements to
all gathering pipelines and defined a
new category of ‘‘Type C’’ gathering
pipelines to address the safety of largerdiameter, higher-pressure onshore
gathering pipelines that were formerly
unregulated. The scope of the
requirements for Type C gas gathering
pipelines are risk-based; basic damage
prevention provisions apply to all Type
C gas gathering pipelines while other
safety requirements apply to largerdiameter Type C gas gathering pipelines
or those Type C gas gathering pipelines
that are located near buildings intended
for human occupancy.
III. Discussion of NPRM Comments,
Gas Pipeline Advisory Committee
Recommendations, and PHMSA
Response
The comment period for the NPRM
ended on July 7, 2016. PHMSA received
approximately 300 submissions to the
docket containing thousands of
comments on the NPRM. Submissions
were received from the NTSB; groups
representing the regulated pipeline
industry; groups representing public
interests, including environmental
groups; State utility commissions and
regulators; members of Congress;
individual pipeline operators; and
private citizens. PHMSA also received
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52227
late-filed comments to this rulemaking
from the major industry trade
associations and others following
advisory committee meetings as
discussed below. Consistent with DOT
Order 2100.6 and 190.323, PHMSA
considered all comments, including
those that were filed late, given their
relevance to the rulemaking and the
absence of additional expense or delay
resulting from considering these
comments.
Some of the comments PHMSA
received in response to the NPRM were
considered in finalizing the 2019 Gas
Transmission Rule targeted at statutory
mandates, while other comments were
considered in response to the third final
rule on gas gathering pipelines (under
RIN 2137–AE38). In this final rule,
PHMSA considers those comments that
are relevant to repair criteria, IM
improvements, cathodic protection,
MOC, and other related amendments.
PHMSA does not address the comments
on pipeline safety issues that were
beyond the scope of the NPRM and,
therefore, beyond the scope of this final
rule. However, that does not mean that
PHMSA determined the comments lack
merit or do not support additional rules
or amendments. Such issues may be the
subject of other existing rulemaking
proceedings or may be addressed in
future rulemaking proceedings. The
remaining comments reflect a wide
variety of views on the merits of
particular sections of the proposed
regulations.
The Technical Pipeline Safety
Standards Committee, commonly
known as the Gas Pipeline Advisory
Committee (GPAC or ‘‘the committee’’),
is a statutorily mandated advisory
committee that advises and comments
on PHMSA’s proposed safety standards,
risk assessments, and safety policies for
natural gas pipelines prior to their final
adoption. The GPAC is one of two
pipeline advisory committees focused
on technical safety standards that were
established under the Federal Advisory
Committee Act (Pub. L. 92–463) and
section 60115 of the Federal Pipeline
Safety Statutes (49 U.S.C. 60101 et seq.).
Each committee consists of
approximately 15 members, with
membership equally divided among
Federal and State agencies, regulated
industry, and the public. The
committees consider the ‘‘technical
feasibility, reasonableness, costeffectiveness, and practicability’’ of each
proposed pipeline safety standard and
provide PHMSA with recommended
actions pertaining to those proposals.
Due to the size and technical detail of
the NPRM, the GPAC met 5 times in
2017 and 2018 to discuss the proposed
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regulations applicable to gas
transmission pipelines. The GPAC
convened one time in 2019 to discuss
the provisions related specifically to gas
gathering pipelines.17 During those
meetings, the GPAC considered the
specific regulatory proposals of the
NPRM and discussed various comments
made on the NPRM’s proposal by
stakeholders, including the pipeline
industry at large, public interest groups,
and government entities. To assist the
GPAC in its deliberations, PHMSA
presented a description and summary of
the major proposals in the NPRM and
the comments received on those issues.
Stakeholders could comment on the
proposals during the meeting prior to
the committee discussion. PHMSA
assisted the committee in fostering
discussion and developing
recommendations by providing
direction on which issues were most
pressing.
For the proposals addressed in this
final rule, the committee came to
consensus when voting on the technical
feasibility, reasonableness, costeffectiveness, and practicability of the
NPRM’s provisions. In many instances,
the committee recommended changes to
certain proposals that the committee
found would make the rule more
feasible, reasonable, cost-effective, or
practicable.
This section discusses the substantive
comments on the NPRM that were
submitted to the docket, as well as the
GPAC’s recommendations. They are
organized by topic and include
PHMSA’s response to, and resolution of,
those comments.
A. IM Clarifications—§§ 192.917(a)–(d),
192.935(a)
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i. Threat Identification, Data Collection,
and Integration—§ 192.917(a) and (b)
1. Summary of PHMSA’s Proposal
Subpart O of 49 CFR part 192
prescribes requirements for managing
pipeline integrity in HCAs and requires
that operators identify and evaluate all
potential threats to each covered
pipeline segment. Operators are
required to identify threats to which the
pipeline is susceptible, collect data for
analysis, and perform a risk assessment
that informs the operator’s baseline
assessment schedule and reassessment
intervals as well as any additional P&M
measures that may be needed for the
17 Specifically, the committee met on January 11–
12, 2017; June 6–7, 2017; December 14–15, 2017;
March 2, 2018; March 26–28, 2018; and June 25–
26, 2019. Information on these meetings can be
found at regulations.gov under docket no. PHMSA–
2011–0023 and at PHMSA’s public meeting page:
https://primis.phmsa.dot.gov/meetings/.
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covered segment. The regulations also
require operators to address particular
threats, such as third-party damage and
manufacturing and construction defects.
For these requirements, the regulations
reference, through incorporation,
ASME/ANSI B31.8S.
For threat identification, the
regulations in § 192.917 specify that the
potential threats operators must
consider include, but are not limited to,
the threats listed in section 2 of ASME/
ANSI B31.8S. Those threats are grouped
into time-dependent threats, static or
resident threats, time-independent
threats, and human error. In performing
data gathering and integration, operators
must follow the requirements in ASME/
ANSI B31.8S, section 4. At a minimum,
operators must gather and evaluate the
set of data specified in Appendix A to
ASME/ANSI B31.8S, which are the year
of installation; pipe inspection reports;
leak history; wall thickness; diameter;
past hydrostatic test information; gas,
liquid, or solid analysis; bacteria culture
test results; corrosion detection devices;
operating parameters; and operating
stress level. An operator must also
conduct a risk assessment that follows
ASME/ANSI B31.8S section 5.
In a risk-based IM approach, data
collection and integration is the
backbone of an effective IM program.
The PG&E incident exposed several
problems in the way operators collect
and manage pipeline condition data,
showing that some operators have
inadequate records regarding the
physical and operational characteristics
of their pipelines. The use of erroneous
information leads to insufficient
understanding of pipeline risks and
incorrect integrity-related decision
making. PG&E’s IM program was
missing or misidentified data elements
that were necessary to characterize risk
correctly and establish and validate
MAOP, which is critically important for
providing an appropriate margin of
safety to the public.
Threat identification, data collection,
and data integration are basic pillars on
which IM was founded with the
issuance of the 2003 IM rule. As
specified in § 192.907(a), operators were
to start with a framework, evolve that
framework into a more detailed and
comprehensive program, and
continually improve their IM
programs.18 Operators would
accomplish this constant improvement,
in part, through learning about the IM
process itself and learning more about
the physical condition of their pipelines
18 See
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via IM assessments and the
development of that data.
Data collection for new pipeline
construction is relatively simple.
However, collecting missing material
property records for pipeline segments
that have been in the ground for years
can be challenging, as such data
collection must be completed through
integrity assessments or excavations.
Operators are required to identify
missing data and apply conservative
assumptions, but incomplete data
presents issues for risk assessment. The
over-application of assumptions in the
absence of real data, even if those
assumptions are conservative, can lead
to skewed or otherwise inaccurate risk
analysis results.
In the NPRM, PHMSA proposed to
revise § 192.917 to include specific
requirements for collecting, validating,
and integrating pipeline data. These
requirements would add further
specificity to the data integration
regulations, list specific pipeline
attributes that must be included in these
analyses, explicitly require that
operators integrate analyzed
information, and require that data be
verified and validated. PHMSA also
proposed to require that operators use
validated, objective data to the
maximum extent practical. To the
degree that subjective data from subject
matter experts (SME) must be used,
PHMSA would require that operator
programs include specific features to
compensate for SME bias, including
training SMEs to recognize or avoid
bias, and using outside technical experts
or independent expert reviews to assess
SME judgment and logic. Further, in
§ 192.917(b)(3), PHMSA proposed to
require operators to identify and analyze
spatial relationships among anomalous
information (e.g., corrosion coincident
with foreign line crossings and evidence
of pipeline damage where overhead
imaging shows evidence of
encroachment), stating that storing or
recording the information in a common
location, including a geographic
information system (GIS) alone, is not
sufficient.
2. Summary of Public Comment
Many stakeholders agreed with
PHMSA that verified and validated data
is important for data integration and
threat analysis. The NTSB expressed
support for the proposed additions to
the IM analysis requirements and
commented that expanded pipeline
record and data requirements are a
significant safety improvement in the
management of pipelines through their
service lifecycle. However, certain
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stakeholders had concerns with
PHMSA’s specific proposed changes.
PHMSA also received comments from
the industry on the feasibility of threat
identification, data gathering, and
integration. The American Petroleum
Institute (API) stated that while the
totality of attributes listed in proposed
§ 192.917 should not pose a major
burden on the industry, some specific
attributes listed may not be feasible to
obtain in practice. Enterprise Products
stated that including just four or five
attributes that point to a specific
conclusion would be more useful than
the lengthy list of attributes in the
proposed provisions. A few commenters
requested PHMSA clarify what they
meant by ‘‘data integration, verification,
and validation,’’ as these terms were not
clear.
The Interstate Natural Gas Association
of America (INGAA) and the Texas
Pipeline Association (TPA) expressed
concern that the proposed provisions
are more prescriptive than the ASME/
ANSI standard that is referenced in the
current IM requirements. INGAA also
commented that PHMSA’s proposed
inclusion of specific attributes from
ASME/ANSI B31.8S in the regulatory
text alongside the existing incorporation
by reference of that standard could
cause confusion. INGAA further stated
that PHMSA should retain the current
regulatory language requiring operators
to ‘‘consider’’ the relevant data for
covered segments and similar noncovered segments, instead of adopting
the proposed provisions that would
require data evaluation for non-covered
segments. INGAA also stated that many
of the data elements required by ASME/
ANSI B31.8S are not available for older
pipelines, which can include noncovered segments. INGAA and other
commenters also asserted that PHMSA
should provide sufficient time for
operators to comply with the proposed
data validation and integration
requirements given the expansion of
§ 192.917(b)(1) to non-covered
segments.
Several commenters provided input
on PHMSA’s proposed requirements to
address SME bias. INGAA suggested
PHMSA should delete the references to
SME bias listed in § 192.917(b)(2) and
replace the text with more general
language to include peer reviews and
external SME verification, citing this
alternative as more consistent and
clearer than what PHMSA proposed.
National Fuel stated that using outside
technical experts for bias control would
be unnecessarily costly to pipeline
operators. The American Gas
Association (AGA) asserted that using
outside technical subject matter experts
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for bias control is already standard
practice within the industry and that it
is not necessary to codify it into
regulation. PG&E also suggested
improvements to the section, stating
that there is not an existing industry
standard to provide guidance on what
constitutes an outside technical expert
to perform this specific function, and
PHMSA should provide further
guidance on this topic.
Several industry trade groups
provided input on the proposed
language in § 192.917(b)(3) that would
require operators to identify and analyze
the spatial relationship among
anomalous information (e.g., corrosion
coincident with foreign line crossings
and evidence of pipeline damage where
overhead imaging shows evidence of
encroachment). TPA stated that it
disagreed with PHMSA’s proposal in
this paragraph and commented that this
requirement would impose a financial
burden on smaller operators. PG&E
asserted that the proposed language in
§ 192.917(b)(3) should be removed
entirely since it was not clear how to
comply with these requirements.
At the GPAC meeting on June 7, 2017,
the committee noted that the NPRM’s
proposed revisions to § 192.917 do not
include a way for operators to address
the lack of availability of some data sets.
The committee suggested that operators
could assume the pipeline segment is
susceptible to the threat associated with
the missing data. The committee also
questioned the purpose for the
extensive, prescriptive data list, with
some members believing it would turn
into a compliance paperwork exercise
without safety benefit. This, in turn, led
to a discussion of how an operator
demonstrates to a regulator that it is
performing an effective risk analysis and
whether that is a checklist of items or
performing actions to generate better
safety outcomes. Some committee
members suggested PHMSA clarify that
operators should only collect the
pertinent data for operations and
maintenance (O&M) tasks.
Committee members representing the
industry noted the rule has no
timeframe for the implementation of
data collection and challenged the
conclusion in the preliminary regulatory
impact assessment (PRIA) that the data
collection elements had a cost of zero,
as databases may need to be upgraded
to implement the listed attributes.
Members representing the industry also
requested PHMSA remove the proposed
requirement to address SME bias;
however, other committee members
representing the public noted that SME
bias in risk analysis is recognized across
different disciplines and reflects a need
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52229
to address how humans think about
risk. Certain committee members
representing the industry were also
concerned that the requirements
mandated the use of a GIS, which might
be impractical for small operators.
Following the discussion, the
committee voted 11–0 that the proposed
rule, as published in the Federal
Register, with regard to the provisions
for IM clarifications regarding threat
identification, data collection, and data
integration, were technically feasible,
reasonable, cost-effective, and
practicable if PHMSA revised the list of
pipeline attributes in the section to be
more consistent with the existing
regulations and the ASME/ANSI B31.8S
standard, and if PHMSA also added
language requiring operators to collect
data that is pertinent and that a prudent
operator would collect. The committee
also recommended PHMSA require
operators to have implementation
procedures in place 1 year after the
effective date of the rule, with full
incorporation of all listed attributes by
3 years after the effective date of the
rule, and strike requirements for
operators to use a GIS in complying
with these provisions. Finally, the
committee recommended that PHMSA
address SME bias by considering some
of the specific suggestions made by
committee members at the meeting,
including striking or revising the last
sentence of the provisions.
3. PHMSA Response
The current regulations at
§ 192.917(b) explicitly require that, at a
minimum, an operator must gather and
evaluate the set of data specified in
Appendix A to ASME/ANSI B31.8S.
Operators may not ignore that
requirement to collect the minimum set
of data needed for a robust threat
evaluation and risk assessment. PHMSA
agrees that some assumptions regarding
threat applicability based upon pipe
type, operating parameters, and
operating environment (i.e., weld seam
type, manufacturing date, coating type,
operating pressure versus percentage
specified minimum yield strength
(SMYS), operating temperature, lack of
cathodic protection (CP) or the time
when CP was placed on the system, and
location) can be made even if the
pertinent data is missing. For example,
a lack of CP on a pipeline system would
mean that the pipeline is more prone to
external corrosion, no matter what type
of external coating is on the pipe. High
operating temperatures, pressures, and a
lack of quality pipe coating can also be
risk factors for cracking.
Regarding INGAA’s comment on
retaining the current regulatory
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language requiring operators to
‘‘consider’’ the relevant data for covered
segments and similar non-covered
segments rather than adopting the
proposed provisions that would require
data evaluation for non-covered
segments, PHMSA reminds operators
that the current requirement states that
operators must gather and integrate
existing data and information on the
entire pipeline that could be relevant to
the covered segment. At a minimum,
operators must gather and evaluate the
set of data specified in Appendix A to
ASME/ANSI B31.8S and consider both
on the covered segment and similar
non-covered segments the data and
conditions specific to each pipeline.
PHMSA’s clarification in this final rule
that operators must ‘‘analyze’’ the
information that they are already
required to collect, integrate, and
consider, is consistent with the existing
requirement, as performing those
actions is, essentially, an analysis.
Nevertheless, PHMSA is changing
‘‘consider’’ to ‘‘analyze’’ to reinforce
that operators must have documentation
demonstrating that they have reviewed
the data for similar vintage pipe to
determine whether they have threats or
not that should be remediated.
PHMSA further disagrees that it is
appropriate to allow industry to
continue to ‘‘consider’’ data elements
selectively or that only specifying a few
required data elements is the best
approach. While some pipelines
without associated data may not pose a
risk, some may pose a significant risk.
Comprehensive data is the best way to
ensure an appropriate assessment and,
in turn, reduction of risk. The addition
of the specific data elements in the
regulatory text clarifies PHMSA’s
expectations of data collection. PHMSA
agrees, however, that some data
elements may not be pertinent to all
pipeline segments. Therefore, in this
final rule, PHMSA is revising the
proposed requirement to specify that the
operator must collect ‘‘pertinent’’ data
‘‘about pipeline attributes to assure safe
operation and pipeline integrity,
including information derived from
operations and maintenance activities,’’
as recommended by the GPAC.
Regarding the cost of this data
collection, all the proposed elements
were listed in ASME/ANSI B31.8S. As
that standard has been incorporated by
reference since 2004 for covered
segments (i.e., HCAs), collecting the
listed data should not be a new or an
extensive exercise for any prudent
operator with appropriate processes in
place. While specifying the list of data
elements in the regulatory text is new,
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the elements listed have been
incorporated by reference since the
promulgation of subpart O and are not
more prescriptive than the current
regulations. Further, PHMSA disagrees
that continuing to incorporate by
reference ASME/ANSI B31.8S as well as
specifying individual data elements will
confuse operators.
Additionally, in response to
comments and the GPAC
recommendation, PHMSA is revising
the listing of data elements to be more
consistent with ASME/ANSI B31.8S. In
some cases, PHMSA has clarified the
meaning of generic terms in the data
collection list found in ASME/ANSI
B31.8S within this final rule. For
example, where the ASME/ANSI
standard lists ‘‘material properties,’’
PHMSA has elaborated by specifying
these are ‘‘material properties including,
but not limited to, grade, SMYS, and
ultimate tensile strength.’’ In another
example, where the standard lists ‘‘pipe
inspection reports,’’ PHMSA has
itemized, in this final rule, the pipe
inspections required by part 192 and
that are commonly performed by
operators.
PHMSA agrees with commenters that
sufficient time should be allotted for
operators to comply with the data
integration requirements. However,
PHMSA also agrees with the comments
made that operators should have been
collecting and accounting for the
pertinent items of this data set since the
publication of the original IM rule
almost 20 years ago. Therefore, in this
final rule, PHMSA is providing a
phased-in timeframe. The GPAC
recommended that the implementation
timeframe should begin in year 1, with
full incorporation by 3 years. Given the
existing requirements for collecting and
using the data elements from ASME/
ANSI B31.8S, and given the discussion
at the GPAC meetings and the public
comments received, PHMSA has revised
this final rule to require that an operator
must begin data integration on the
effective date of the rule and integrate
all attributes within 18 months of this
rule’s publication date.
Regarding comments calling for
clarification of what ‘‘data integration,
verification, and validation’’ meant,
PHMSA notes that, at a minimum, an
operator should consider the same set of
data on a periodic basis and analyze
changes and trends that would indicate
the need for additional integrity
evaluations.
Regarding SME bias, PHMSA believes
that it is important for operators to
address SME bias in data collection and
risk assessment to account for the reality
of how humans think about risk.
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Operators should take this into
consideration when incorporating SME
opinion as fact or when treating input
from all SMEs as equivalent. While
some operators may effectively account
for SME bias, PHMSA has not observed
this to be universal practice in the
industry. To the point commenters
made that using outside technical
experts for bias control is unnecessarily
costly, PHMSA notes that the use of
outside technical experts would be
optional: this final rule contemplates
that operators could also employ
training to ensure information provided
by their own SMEs is consistent and
accurate. While commenters also
correctly noted that there is not an
existing industry standard as to what
constitutes an outside technical expert
or an independent technical expert for
SME bias control, an operator is
ultimately responsible for determining
the appropriateness and conductors of
such a review. As a part of such a
review, should an operator decide to
have another SME review input from
another SME, the operator must use a
qualified SME—e.g., an individual with
formal or on-the-job technical training
in the technical or operational area
being analyzed, evaluated, or assessed.
Operators would be required to
document that the SME is appropriately
knowledgeable and experienced in the
subject being assessed.
PHMSA was persuaded, consistent
with a GPAC recommendation, that
some adjustments to the rule language
are appropriate for clarity, or to
eliminate redundant language, within
the non-exhaustive list of specific types
of data to be collected at § 192.179(a)
and (b). Specific changes adopted in this
final rule include the following:
• Section 192.917(a)(2): deleted a
redundant reference to ‘‘or equipment
defects;’’
• Section 192.917(b)(1)(iii): deleted
explicit material properties (e.g.,
hardness, chemical composition) from a
non-exhaustive list of material
properties;
• Section 192.917(b)(1)(xxiv): added
‘‘seam cracking’’ within the list of pipe
operational and maintenance inspection
reports to be reviewed;
• Section 192.917(b)(1)(xxv): deleted
a redundant reference to ‘‘outer/inner
diameter corrosion monitoring;’’
• Section 192.917(b)(1)(xxviii):
eliminated specific examples of
‘‘encroachments;’’ and
• Section 192.917(b)(1)(xxxvi):
deleted a redundant savings clause for
‘‘other pertinent information’’ when the
lead-in to the section noted that the
information listed was non-exhaustive.
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PHMSA has also, consistent with a
recommendation by the GPAC revised
the rule by (1) requiring that operators
employ adequate control measures for
SME input to ensure consistent and
accurate information rather than
‘‘correct’’ SME ‘‘bias;’’ and (2) requiring
that operators document the names and
qualifications of individuals who
approve SME input rather than
document the names of the SMEs and
the information provided.
Concerning the use of a GIS, the
NPRM’s proposed revisions to § 192.917
were not intended to imply that all
operators were required to implement a
GIS system but were meant to clarify
that data integration is not achieved
solely by maintaining spatially located
data in a GIS system. Accordingly,
PHMSA has revised this final rule as
recommended by the GPAC to delete
reference to the use of a GIS system and
maintain the core requirement to
identify and analyze spatial
relationships among anomalous
information.
A. IM Clarifications—§§ 192.917(a)–(d),
192.935(a)
ii. Risk Assessment Functional
Requirements—§ 192.917(c)
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1. Summary of PHMSA’s Proposal
Section 192.917(c) requires operators
to perform a risk assessment as part of
an effective IM program. A risk
assessment is an important element of a
good IM plan. PHMSA analyzed the
issues related to risk assessments that
the NTSB identified in its investigation
and held a workshop on July 21, 2011,
to address perceived shortcomings in
the implementation of IM risk
assessments. PHMSA also sought input
from stakeholders on these issues in the
ANPRM. Based on the input received
from both the ANPRM and the
workshop, PHMSA determined that
additional clarification was needed to
emphasize the functions that risk
assessments must accomplish and to
elaborate on effective processes for risk
management, both of which are critical
to effective IM.
To address these issues, PHMSA
proposed to clarify the risk assessment
aspects of the IM regulations at subpart
O by including the following functional
requirements for risk assessments that
operators should perform to assure
pipeline integrity:
• Evaluate the effects of interacting
threats;
• Ensure validity of the methods used
to conduct the risk assessment;
• Determine additional P&M
measures needed;
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• Analyze how a potential failure
could affect an HCA, including the
consequences of the entire worst-case
incident scenario, from initial failure to
incident termination;
• Identify how each risk factor, or
each combination of risk factors that
simultaneously interact, contribute to
risk at a common location;
• Account and compensate for
uncertainties in the model and the data
used in the risk assessment; and
• Evaluate risk reduction associated
with candidate activities, such as P&M
measures.
2. Summary of Public Comment
Public interest groups supported
PHMSA’s proposed revisions at
§ 192.917(c) to strengthen the functional
requirements for risk assessment
models. The Pipeline Safety Trust (PST)
stated that the risk assessment models
currently used by pipeline operators are
inadequate and further noted that the
proposed provisions could go farther to
advance risk assessment quality. Other
GPAC members representing the public
supported the proposed revisions at
§ 192.917(c) during the committee
meetings and noted that the NPRM
language for this topic was written using
a risk-informed approach that
articulated the functions and purposes
of risk assessments without being
prescriptive as to the method or process
to be used, which is consistent with IM
principles.
Multiple industry trade associations
and individual operators acknowledged
the importance of risk assessments but
believed that the proposed revisions at
§ 192.917(c) were too prescriptive.
Several individual operators
emphasized their voluntary efforts to
improve their risk models and disagreed
that the industry’s risk models needed
further prescription.
Many commenters emphasized that
different pipeline systems are
susceptible to different threats and
believed that operators are best suited to
determine which threat analyses are
relevant to their systems. Multiple
operators expressed the opinion that the
proposed revisions at § 192.917(c)
would require operators to expand
datasets substantially but would
contribute little benefit to risk
identification, suggesting instead that
integrating unnecessary datasets would
distract from other safety efforts. AGA
and several individual operators
requested that PHMSA give operators
discretion to select which data sets to
incorporate into risk assessments for
their system.
Some commenters requested that
PHMSA specify what the NPRM meant
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52231
when it proposed to revise § 192.917(c)
to require operators to ‘‘validate’’ data.
These commenters expressed doubts
regarding the technical feasibility of
implementing the proposed regulations
in § 192.917(c), noting that some of the
data PHMSA proposed requiring for the
validation of risk assessment models is
not available. These commenters
proposed that operators be permitted to
apply conservative values or values
determined using engineering
judgement. Southwest Gas Corporation,
Paiute Pipeline, and Consumers
Pipeline expressed concern that
developing the newly required datasets
would require the usage of ILI tools that
their pipelines are not configured to
accommodate. These commenters stated
that gathering these datasets would
present costs that were not captured by
PHMSA’s PRIA because PHMSA did not
account for the cost of making lines
piggable.
Multiple commenters were concerned
that the proposed revisions would make
operators’ current relative risk models
invalid and would require a transition
to quantitative or probabilistic risk
models. Similarly, API agreed with that
assessment and noted that quantitative
and probabilistic models are not useful
or appropriate for the analysis,
prediction, or prevention of lowfrequency, high-consequence events
such as the PG&E incident. Further, API
noted that the probabilities of certain
infrequent circumstances and
conditions occurring at a single location
and single time are so low that the
quantitative or probabilistic risk models
would not identify them because there
are no statistics available from which to
predict them. AGA asserted that the
proposed requirements deviate from
industry standards and that PHMSA did
not provide sufficient justification for
this departure. Commenters also
emphasized the high costs associated
with implementing quantitative risk
models, which can include the
procurement of specialist expertise,
development of new datasets, and
transition to a GIS or other new database
management system.
Kern River requested clarification
regarding which elements of § 192.917
need to be included in an operator’s risk
model and which elements only need to
be included in the overall IM plan. They
noted that integrity assessment method
determinations, repair decisions, P&M
measures selection, root cause analyses,
and similar pipe studies all play a part
in the overall IM plan and have at times
overlapping, but also unique,
requirements for data gathering,
integration, and threat analysis.
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AGA and several individual operators
expressed concerns that the proposed
rule does not provide a timeline for
implementing new risk assessment
requirements, thereby implying that
operators must implement new
requirements by the rule’s effective date.
Multiple operators and industry trade
associations requested that operators be
permitted to develop their own
implementation schedules or provided
suggestions for specific implementation
schedules. For example, Enterprise
Products requested that PHMSA include
a 2-year implementation period for
operators to incorporate the data
integration and risk assessment
requirements into their IM programs.
At the GPAC meeting on January 12,
2017, some committee members noted
that any revisions to the risk assessment
requirements should be deferred until
after PHMSA’s Pipeline Risk Modeling
Work Group issues its pipeline system
risk modeling technical document.19
There was broad support from the
committee for the revisions to
§ 192.917(c) proposed in the NPRM,
with members noting the language was
consistent with IM principles and was
written using a performance-based
approach that articulated the functions
and purposes of risk assessment without
being prescriptive as to the method or
process needing to be used. However,
some committee members representing
the industry expressed concern with the
use of the term ‘‘probability’’ in the
NPRM’s proposed revisions to
§ 192.917(c), which seemed to imply
PHMSA intended for operators to be
using probabilistic risk assessment
techniques.
Following the discussion, the
committee voted 11–0 that the proposed
provisions for the risk assessment
requirements were technically feasible,
reasonable, cost-effective, and
practicable if PHMSA modified the
proposed rule to restore the reference to
ASME/ANSI B31.8S, section 5, to clarify
that other methods besides probabilistic
techniques may be used; change the
term ‘‘probability’’ to ‘‘likelihood’’ and
delete the term ‘‘risk factors’’ from
§ 192.917 (c)(2); and provide a 3-year
phase-in period for risk assessments to
meet the functional objectives specified
in § 192.917(c).
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3. PHMSA Response
On March 6, 2020, PHMSA published
the final report titled ‘‘Pipeline Risk
Modeling—Overview of Methods and
19 For more information on the work group and
its efforts, see https://www.phmsa.dot.gov/pipeline/
risk-modeling-work-group/risk-modeling-workgroup-overview.
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Tools for Improved Implementation’’
from the joint PHMSA/industry working
group on risk modeling.20 However,
PHMSA notes that the report is focused
exclusively on the models employed
and ‘‘best practices’’ for using them. The
working group did not address other
aspects of the proposed rule, including
how a risk assessment is used.
PHMSA believes that the revisions to
§ 192.917(c) are important to include in
this rulemaking now, as many operators
have not substantially improved their
risk assessment techniques or models
since the early initial efforts to prioritize
baseline assessment plans in 2004, with
the findings from the PG&E incident
being a prime, national example.
Therefore, PHMSA is establishing
explicit minimum standards for the
functional requirements of a risk
assessment to help assure that operators
will achieve this specific aspect of a
‘‘more detailed and comprehensive’’
program as discussed in the 2003 IM
rule.
In the NPRM’s proposed revisions to
§ 192.917(c), when PHMSA used terms
such as ‘‘probability’’ and ‘‘risk factors,’’
it was not intended to imply that an
operator must perform probabilistic risk
analysis. To address this, PHMSA has
modified the rule language to replace
the term ‘‘probability’’ with
‘‘likelihood’’ and restored the reference
to ASME/ANSI B31.8S, section 5, for
acceptable risk assessment
methodologies as recommended by the
GPAC. Similarly, and as also
recommended by the GPAC, PHMSA
has deleted the phrase ‘‘or risk factors’’
from paragraph § 192.917(c)(2) for
clarity. Whichever risk assessment
methodology an operator chooses, the
result must meet the functional
requirements and accomplish the
purposes specified in this final rule.
PHMSA notes that all data elements
specified in § 192.917(b) are important
for a robust risk assessment. While
operators do have the discretion to
expand their data collection efforts, this
minimum defined data set is required to
be used. As was emphasized by
multiple operators in their comments,
each pipeline system is susceptible to
different threats, and the individual
operator is best suited to determine
these threats. However, an operator
needs the specified data elements to
identify threats objectively. As noted in
the previous section, PHMSA has
modified the rule to refer to the
‘‘pertinent’’ data elements, including
information derived from O&M
20 https://www.phmsa.dot.gov/news/nowavailable-phmsa-report-pipeline-risk-modelingoverview-methods-and-tools-improved-0.
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activities that assure safe operation and
pipeline integrity. This revision clarifies
that data elements that are not pertinent
for a given pipeline segment need not be
included in a risk assessment.
Pertaining to comments regarding the
validity of the method used, an operator
must ensure the soundness of the risk
modelling method they are using
applicable to the threats to a given
pipeline segment, including its specific
leak or failure history. To Kern River’s
comment as to which elements of
§ 192.917 need to be included in an
operator’s risk model and which
elements need to be included in an
operator’s IM plan, PHMSA will note
that integrity assessment method
determinations, repair decisions, P&M
measure selection, and root cause
analyses are examples of items that
could be included in an operator’s risk
model based on the particular types of
threats being assessed. The existing
regulations state that a ‘‘particular
threat’’ is an identified threat being
assessed for each covered segment.
As discussed above, some
commenters claimed there would be
high costs associated with
implementing quantitative risk models,
which might include the procurement of
specialist expertise, the development of
new data sets, and a transition to a GIS
or other new database management
system. PHMSA notes that operators can
use the same data they have been, and
are currently, collecting when
implementing a quantitative risk model.
Operators do not necessarily have to
‘‘recollect’’ or otherwise change their
existing data to use a probabilistic risk
model.
Given the state of some operators’ risk
assessment programs, PHMSA is
persuaded that it is reasonable to allow
operators a reasonable amount of time to
upgrade their risk assessment models,
methodologies, and analyses. However,
this is an important provision that
operators need to implement as soon as
practicable. Therefore, and to be more
consistent with the implementation for
the data attributes discussed earlier,
PHMSA is modifying this final rule to
allow an 18-month implementation
period for this provision.
A. IM Clarifications—§§ 192.917(a)–(d),
192.935(a)
iii. Threat Assessment for Plastic Pipe—
§ 192.917(d)
1. Summary of PHMSA’s Proposal
PHMSA proposed to add to the
regulations examples of threats unique
to plastic pipe that operators must
consider, such as poor joint fusion
practices, pipe with poor slow crack
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growth (SCG) resistance, brittle pipe,
circumferential cracking, hydrocarbon
softening of the pipe, internal and
external loads, longitudinal or lateral
loads, proximity to elevated heat
sources, and point loading. The
proposed revisions would not otherwise
change the current requirements of
§ 192.917(d).
2. Summary of Public Comment
PHMSA did not receive any public
comments on this section. At the GPAC
meeting on June 7, 2017, PHMSA noted
in its presentation to the committee that
there were no public comments on the
issue. Subsequently, the GPAC voted
11–0 that the proposed changes to the
provisions for IM clarifications for
threat assessments for plastic pipe were
technically feasible, reasonable, costeffective, and practicable, and they did
not recommend any additional changes
to § 192.917(d).
3. PHMSA Response
Since PHMSA did not receive any
public comments or additional GPAC
recommendations regarding threat
assessment for plastic pipe, the final
rule includes the requirement in
§ 192.917(d) as proposed in the NPRM.
PHMSA proposed these changes to
highlight these potential threats to both
operators and inspectors, and finalizing
these requirements will provide
additional safety and enforcement
awareness.
A. IM Clarifications—§§ 192.917(a)–(d),
192.935(a)
iv. Preventive and Mitigative
Measures—§ 192.935(a)
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1. Summary of PHMSA’s Proposal
PHMSA’s inspection experience
shows that some operators do not
implement additional P&M measures
based on the evaluation required at
§ 192.935(a). PHMSA believes that
strengthening requirements related to
operators’ use of insights gained from
their IM programs is prudent to ensure
effective risk management. Therefore,
PHMSA proposed to clarify the
expectation that operators use
knowledge from risk assessments to
establish and implement adequate P&M
measures and provided more explicit
examples of the types of P&M measures
for operators to evaluate.
2. Summary of Public Comment
Several commenters requested that
PHMSA revise the requirements at
§ 192.935(a) to remove the requirement
for operators to perform all the listed
measures to prevent a pipeline failure
and to mitigate the consequences of a
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pipeline failure in an HCA. These
commenters stated that requiring
operators to perform all the measures
listed at § 192.935(a) negates the need
for a risk analysis, as the rule would
then require that operators perform each
of the listed actions regardless of
whether conditions warrant these
actions or whether past efforts have
been taken. INGAA suggested that
PHMSA should keep the existing
language, which states that an operator
must base the additional measures on
the threats the operator has identified to
each pipeline segment. GPAC members
representing the industry echoed
INGAA’s claims during the committee
meetings.
During the GPAC meeting on June 7,
2017, the GPAC noted that PHMSA’s
proposed changes removed a statement
that an operator must base additional
P&M measures on the threats an
operator has identified for each pipeline
segment. The proposed text, the
members believed, implied an operator
would be required to evaluate and
implement each listed P&M measure
every time. Based on PHMSA’s
webinars and other discussions, the
committee members didn’t believe that
was PHMSA’s intent.
Following that discussion, the
committee voted 11–0 that the proposed
provisions for strengthening the
requirements for applying IM
knowledge were technically feasible,
reasonable, cost-effective, and
practicable if PHMSA clarified it was
not the agency’s intent to require that all
listed P&M measures be implemented,
and that operators ‘‘must consider’’ the
listed items.
3. PHMSA Response
PHMSA agrees that all listed
measures are not mandatory for
implementation in all cases. Requiring
an operator to implement P&M
measures against threats that might not
be applicable to their particular system
could be overly burdensome. However,
PHMSA has determined that requiring
operators to consider the listed
measures in their risk analyses and
apply them to threats as appropriate is
a practical requirement. As
recommended by the GPAC, the final
rule has been modified to reflect that
position; each operator will be required
to consider the listed measures and
determine the appropriateness of each
for their system.
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B. Management of Change—§§ 192.13 &
192.911
1. Summary of PHMSA’s Proposal
Section 192.911(k) requires that an
operator’s IM program include a MOC
process as outlined in ASME/ANSI
B31.8S, section 11. That document
guides operators to develop formal MOC
procedures to identify and consider the
impact of major and minor changes to
pipeline systems and their integrity.
These changes can include technical,
physical, procedural, and organizational
changes, and they can be either
temporary or permanent changes. Per
ASME/ANSI B31.8S, section 11, an
operator’s MOC process should include
the reason for the change, the authority
for approving changes, an analysis of
the implications of the change, the
proper acquisition of the necessary work
permits, appropriate documentation,
communications of the change to any
affected parties, time limitations of the
change, and the qualification of staff.
The document notes that changes to a
pipeline system might require changes
to an operator’s IM program; similarly,
changes to an IM program might also
cause changes to a pipeline system. If
changes in land use (e.g., increased
population) would affect the potential
consequence of an incident or the
likelihood of an incident occurring,
such a change should be reflected in an
operator’s IM program. The operator
should also reevaluate threats
accordingly. In short, the MOC process
outlined by ASME/ANSI B31.8S helps
to ensure that an operator’s IM process
remains viable and effective as changes
to pipeline systems occur or new data
becomes available.
Inadequately reviewed or documented
design, construction, maintenance, or
operational changes can contribute to
pipeline failures. In the PG&E incident,
the NTSB investigation determined that
a substandard piece of pipe was
substituted in the field without proper
authorization, design review, or
approval. PHMSA has subsequently
determined that more specific attributes
of the MOC process should be explicitly
codified within the text of §§ 192.13
(general requirements) and 192.911(k)
(IM requirements). As a result, PHMSA
proposed to require that operators have
a MOC process that includes the reasons
for the change; the authority for
approving changes; an analysis of
implications; the acquisition of required
work permits; and evidence
documenting communication of the
change to affected parties, time
limitations, and the qualification of
staff.
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2. Summary of Public Comment
Public interest groups, such as the
PST, and the National Association of
Pipeline Safety Representatives
(NAPSR) agreed with and supported the
proposed MOC provisions, stating that
these provisions would enhance
pipeline safety. Several individual
pipeline operators and trade
associations opposed the proposed MOC
provisions, stating that the provisions
are generally too broad and would be
applied to many routine activities that
already have established procedures.
More specifically, AGA stated that they
would create a new requirement for
each transmission operator to have a
formal MOC process to document and
evaluate all changes to pipelines and
processes. They further stated that the
proposed revisions are unnecessary due
to current industry progress related to
MOC and the voluntary adoption of
industry consensus standards.
Several commenters opposed the
proposed addition of four types of
changes (design, environmental,
operational, and maintenance), asserting
that these elements are not included in
current industry standards or
recommended practices. Similarly,
INGAA asserted that PHMSA should
eliminate the changes it proposed to
§ 192.13 that go beyond the
recommendations of ASME/ANSI
B31.8S. These commenters stated that
PHMSA significantly underestimated
the impact and burden caused by
codifying and expanding the scope of
MOC.
Several commenters, including AGA,
API, and INGAA, opposed the proposed
immediate implementation of the MOC
provisions, with some commenters
requesting an implementation period of
1 to 5 years. These commenters stated
that the proposed changes were
significant and would need to be
incorporated into existing MOC
processes, and that additional time
would be needed to complete this in an
effective manner. Many commenters
also expressed concern over the
retroactive application of the proposed
MOC provisions.
At the GPAC meeting on January 12,
2017, the committee voted 8—2 that the
proposed MOC revisions were
technically feasible, reasonable, costeffective, and practicable if PHMSA
provided a 2-year phase-in period for
the regulations as they pertain to nonIM pipeline assets, provided a
notification procedure for justified
extensions, clarified the requirements
only covers significant changes that
affect safety and the environment, and
clearly stated that the revisions do not
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apply to distribution or gathering lines.
The dissenters in the vote
(representatives from the Environmental
Defense Fund (EDF) and PST) were
members representing the public, who
thought that the proposed revisions
were acceptable as proposed in the
NPRM, the phase-in period
recommended by the majority of the
GPAC was too long, and that there was
no reason that the proposed revisions
should not apply to gathering lines.
3. PHMSA Response
PHMSA believes that an operator
must understand the impacts that their
decisions have on safety and the
environment. Therefore, PHMSA
believes that specifying the types of
changes that must be addressed under a
MOC program is appropriate. PHMSA
also believes that the proposed changes
to the MOC provisions conform with the
requirements and intent of ASME/ANSI
B31.8S.
However, based on the comments
received and GPAC recommendations,
PHMSA is persuaded that, as published
in the NPRM, the language of proposed
§ 192.13(d) could be overly broad.
Therefore, PHMSA has revised the
requirement to specify the requirement
applies to a ‘‘significant change that
poses a risk to safety or the
environment’’ to limit the application of
this requirement to significant changes,
as the GPAC recommended.
Additionally, and as also recommended
by the GPAC, PHMSA is specifying that
§ 192.13(d) is not retroactive and applies
only to onshore transmission pipelines
(i.e., not gathering or distribution
pipelines).21
PHMSA agrees that operators should
be afforded time to comply with this
new requirement, but also believes that
operators can apply this process to nonHCA assets more promptly than the
period that the GPAC recommended.
Therefore, operators have 18 months for
the MOC process to be fully
incorporated for non-HCA pipeline
21 PHMSA stated, in response to written
comments submitted in the docket and discussion
during the January 2017 GPAC meeting, that it
would in the final rule limit application of the
NPRM’s proposed management of change
amendments at § 192.13(d) to exclude gas
distribution and gathering lines. PHMSA notes,
however, that (1) PHMSA has undertaken a
rulemaking (under RIN 2137–AF53) that will
consider extending those or similar requirements to
gas distribution pipelines as required by a mandate
in section 204 of the Protecting our Infrastructure
of Pipelines and Enhancing Safety Act of 2020 (Pub.
L. 116–260)); and (2) PHMSA may consider
extending those or similar requirements to gas
gathering lines as PHMSA obtains more information
on the safety risks of such pursuant to enhanced
reporting requirements codified by PHMSA’s Gas
Gathering Final Rule.
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segments. PHMSA is also including a
notification procedure in accordance
with § 192.18 for operators to apply for
an extension, of up to 1 year, of the
compliance deadline. PHMSA believes
including this compliance deadline
strikes a balance between the GPAC
recommendation and the
implementation of a procedure that
operators already have in place for HCA
pipeline segments, and including a
notification procedure to provide
operators with more time, if necessary,
effectively implements the GPAC
recommendations.
C. Corrosion Control—§§ 192.319,
192.461, 192.465, 192.473, 192.478, and
192.935 and Appendix D
i. Applicability
1. Summary of PHMSA’s Proposal
Incidents attributed to corrosion
continue to occur, which demonstrates
that the current requirements can be
more effective at preventing incidents
caused by certain types of corrosion.
This includes compromised pipe or
pipe coating caused by damage from
construction, cathodic protection
deficiencies, interference currents, and
internal corrosion. As a result, PHMSA
proposed several changes to the
regulations for corrosion control,
including new requirements for pipe
coating assessments, protective coating
strength, P&M measures, and additional
mitigation of stray current (also referred
to as interference current). PHMSA also
proposed changes regarding gas stream
monitoring program requirements to
mitigate internal corrosion. These
proposed revisions were made in
§§ 192.319, 192.461, 192.465, 192.473,
and 192.935(f) and (g) and are discussed
more thoroughly in this section.
PHMSA also proposed to add a new
§ 192.478 for the monitoring and
mitigation of internal corrosion.
2. Summary of Public Comment
The Coalition to Reroute Nexus, the
Michigan Coalition to Protect Public
Rights-of-Way, NAPSR, and the PST
supported the proposed changes
regarding corrosion control and pipeline
condition monitoring. Earthworks
suggested that PHMSA issue even more
stringent requirements given the
number of post-Carlsbad incidents that
have occurred due to corrosion.22 The
Pipeline Safety Coalition, the Public
Service Commission of West Virginia,
and the Pennsylvania Public Utility
22 An incident near Carlsbad, NM, on August 19,
2000, which was caused due to corrosion, killed 12
people and caused nearly $1 million in damage.
The incident was a catalyst for PHMSA’s IM
program requirements for pipelines.
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Commission stated that not all gathering
pipelines should be exempt from
corrosion monitoring.
Some commenters requested
clarification regarding whether the
proposed provisions were intended to
include transmission, distribution, and
gathering pipelines. Other commenters
provided input on whether gathering
pipelines should be included in the
corrosion control requirements,
especially alternating current voltage
gradient (ACVG) and direct current
voltage gradient (DCVG) inspections in
proposed § 192.461.
During the meeting on June 7, 2017,
GPAC committee members questioned
whether the corrosion control
requirements would apply to gathering
lines—the presumption among the
majority of the members was that the
requirements were not intended to
include gathering or distribution lines.
The committee provided other feedback
specific to the applicability and
implementation of specific corrosion
topic areas, which are discussed in the
applicable sections below.
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3. PHMSA Response
PHMSA has considered the comments
received regarding the applicability of
the proposed corrosion control
requirements. PHMSA stated at the June
2017 GPAC meetings, in response to
comments received on the NPRM and
the discussions during the GPAC
meeting, that it would in the final rule
exclude gathering and distribution
pipelines from the NPRM’s proposed
requirements in subpart I related to
corrosion control. Accordingly, PHMSA
has revised § 192.9 to exempt gathering
lines from several of these requirements.
PHMSA, however, may consider
expanding this provision to gathering
lines in the future. Comments on the
specific provisions proposed for
corrosion control are addressed in the
following sections.
As to commenters requesting the
regulations be made even more strict
than proposed, PHMSA notes that
changes more stringent than those
proposed would require further notice.
PHMSA believes that currently, there is
also not sufficient data to justify more
stringent changes. PHMSA will
continue to review all data sources on
the subject, including incident and
annual reports, and consider more
stringent corrosion control safety
requirements in a future rulemaking if
there is data supporting the need.
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C. Corrosion Control—§§ 192.319,
192.461, 192.465, 192.473, 192.478, and
192.935 and Appendix D
ii. Installation of Pipe in the Ditch and
Coating Surveys—§§ 192.319 and
192.461
1. Summary of PHMSA’s Proposal
Section 192.319 prescribes
requirements for installing pipe in a
ditch, including requirements to protect
pipe coating from damage during the
process. While most operators perform
the required high-voltage holiday
detection 23 on the pipeline prior to it
being placed into the ditch, pipe coating
can sometimes be damaged during the
handling, lowering, and backfilling
process, which can compromise its
ability to prevent external corrosion. To
address this problem, PHMSA proposed
to require that onshore gas transmission
pipeline operators perform an aboveground indirect assessment through an
ACVG or DCVG survey to identify
locations of suspected damage promptly
after an operator completes the
backfilling process. Per the proposal,
operators would remediate any
moderate or severe coating damage
issues identified by such an assessment,
which, was defined as where there are
voltage drops of greater than 35 percent
for DCVG or 50 dBmV for ACVG.
Section 192.461 prescribes
requirements for protective coating
systems. PHMSA notes that pipe coating
can disbond 24 from the pipe and shield
the pipe from CP. The NTSB determined
that this was a significant contributing
factor in the major crude oil spill that
occurred near Marshall, MI, in 2010. As
a result, PHMSA determined that
additional requirements are needed to
specify that coating should not impede
cathodic protection. Further, and as
discussed above, PHMSA determined
that additional requirements are needed
so that operators verify that pipeline
coating systems for protection against
external corrosion have not become
compromised or damaged during the
installation and backfill process
performed during maintenance, repairs,
or pipe replacement.25
In the NPRM, PHMSA proposed to
revise § 192.461(a) to require that
23 ‘‘Holidays’’ are essentially holes or gaps in the
coating film that exposes the pipeline to corrosion.
The inspections of pipeline coating through
electronic defect detectors is commonly also
referred to as ‘‘jeeping.’’
24 Disbonding is the failure of a coating to adhere
to the underlying substance to which it was
applied. Specific to pipelines, it is a loss of
adhesion between the cathodic coating and the pipe
due to a corrosive reaction taking place.
25 This is similar to a proposal in § 192.319 for
new construction.
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pipelines have sufficient coating to
protect against damage from being
handled. PHMSA also proposed to add
§ 192.461(f) to require operators to
perform an above-ground coating survey
within 3 months of placing the pipeline
into service and require operators to
repair moderate or severe coating
damage within 6 months of the
assessment.
2. Summary of Public Comment
Stakeholders representing the public,
including NAPSR and the PST,
generally agreed with and supported the
revisions to this section, stating that
such requirements would increase
safety and were a good step towards
reducing the number of incidents that
occur due to corrosion. Many
commenters stated that ACVG/DCVG
surveys are not always feasible and that
PHMSA should not limit the tools for
performing coating surveys to the two
types specified in §§ 192.319 and
192.461(f). For example, INGAA stated
that PHMSA did not provide
justification for requiring coating
surveys, such as ACVG and DCVG, to be
used to detect coating issues after
construction or after performing a repair
or replacement. INGAA further stated
that PHMSA should allow operators to
use other assessment technologies, such
as close interval surveys (CIS) and highresolution geometry ILI inspection tools,
to detect and manage post-construction,
post-repair, and post-replacement
conditions that contribute to external
corrosion.
AGA and AGL Resources (now
Southern Company Gas) commented
that depth of cover and excessive
pavement can make indirect surveys
impossible. Further, AGA stated that
while conducting post-construction
surveys is industry best practice,
activities that are not always feasible for
operators to complete should not be
codified within the regulations.
NACE expressed concern that ACVG
and DCVG surveys do not address the
stated goal of identifying coatings that
impede cathodic protection and
objected to setting specific thresholds
for these tests. Similarly, INGAA stated
that if the requirements for operators to
perform coating surveys using ACVG
and DCVG are finalized, the proposed
voltage drop threshold value in
§ 192.461(f) should be eliminated.
Industry commenters also stated
objections or suggested limitations to
the timeframe proposed in § 192.461(f)
regarding when these surveys should be
performed, stating that the 3-month
timeline is inconsistent with the 1-year
period allowed to install cathodic
protection after the construction of a
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pipeline in existing § 192.455(a)(2). New
Jersey Natural Gas expressed concern
that 3 months may not be adequate both
to procure qualified personnel and to
perform these surveys and have a fully
mature cathodic protection system to
perform a successful coating
assessment. NAPSR believed that,
unless there was a technical reason for
the 3-month deadline for the surveys,
the timeline might be too conservative
due to service procurement and
seasonal conditions. Therefore, they
recommended extending the assessment
deadline.
API and Enterprise Products
commented that PHMSA does not
provide any supporting evidence that
backfilling a ditch for an onshore
transmission pipeline is, or has been, an
issue meriting the need for ACVG or
DCVG surveys to assess coating
integrity. Further, API and Southern
California Gas Company stated that
§ 192.319(a) already requires all
operators of transmission gas pipelines
to ‘‘protect the pipe coating from
damage,’’ either in initial installation, or
any time the pipe is exposed and
backfill material is added. Therefore, the
proposed provisions may be duplicative
with § 192.461.
At the GPAC meeting on June 6 and
7, 2017, committee members
representing the industry echoed many
of the comments received, noting also
that ACVG and DCVG surveys may not
address issues related to coatings
impeding CP. Additionally, some of
these members noted that coating
surveys are not always feasible, and that
PHMSA should not limit the tools for
performing such surveys. Further,
several GPAC members representing the
industry suggested that PHMSA should
not set specific repair thresholds in the
regulations, and that the provisions do
not align with current NACE
standards.26 Certain committee
members also recommended applying a
greater-than-1000-feet standard for this
provision, which would match a
proposed requirement for external
corrosion control under § 192.461 and
thought that the timeline for the aboveground coating survey should be
extended from 3 months to 1 year to
synchronize with current CP installation
requirements. The committee also
suggested PHMSA clarify the
applicability of these provisions is
limited to transmission pipelines.
Therefore, the committee voted 10–0
that these provisions proposed at
26 When the ANPRM was being developed, NACE
did have standards for ACVG/DCVG surveys. Since
the development of this final rule, NACE has
subsequently revised those standards, and there is
no longer a standard for these surveys.
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§§ 192.319 and 192.461 were technically
feasible, reasonable, cost-effective, and
practicable if PHMSA: (1) raised the
repair threshold from ‘‘moderate’’ to
‘‘severe’’ indications, (2) modified the
requirements to apply to segments
greater than 1,000 feet in length to be
consistent with other similar corrosion
control requirements, (3) extended the
assessment and remediation timeframe
to 6 months after a pipeline is placed
into service and made allowances for
delayed permitting, (4) adjusted the
recordkeeping requirements so that
operators would be required to make
and retain for the life of the pipeline
records documenting indirect
assessment findings and remedial
actions, and (5) provided flexibility for
the use of alternative technology unless
the agency objected.
3. PHMSA Response
Operators have historically assumed
that coating is functioning as intended
after construction. However, the NTSB
report on the Enbridge crude oil
accident near Marshall, MI, identified
shielded CP due to disbonded coating as
being a contributing cause of the failure.
Whenever an operator backfills a
pipeline, there is the potential for
coating damage. PHMSA believes that
conducting coating surveys after backfill
is a reasonable and reliable way for
operators to identify coating damage
inflicted during the construction
process before significant corrosion
occurs. This is a means for an operator
to confirm, after pipeline construction
or replacement, that the pipe coating is
not compromised and is functioning as
intended.
PHMSA believes that ACVG/DCVG
surveys are currently the best and most
reliable means of detecting coating
damage following construction, as
opposed to a CIS survey, which is a
complementary survey employed to
assess the performance of CP systems.
However, PHMSA desires to promote
the development of new technologies
and methods and acknowledges that
other technology could be used for
performing coating assessments.
Therefore, in this final rule, PHMSA is
allowing an operator to notify PHMSA
of the intent to use other technology,
which it may use unless an objection is
received, as was recommended by the
GPAC. PHMSA’s review of such
notification would evaluate whether an
operator has demonstrated that the
‘‘other technology’’ provides equivalent
protection to public safety and the
environment compared the existing
technologies contemplated by this final
rule. As a part of its evaluation, PHMSA
considers whether there are technical
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papers from standard developing
organizations that support the use of the
new technology, as well as any research
that has been conducted on that
technology and any usage of the
technology in other industries and nonregulated pipelines.
PHMSA disagrees that the voltage
drop threshold value used as the
remediation criterion should be
eliminated from the regulation but does
agree that the values in the proposed
revisions to §§ 192.319 and 192.461 in
the NPRM were conservative as they
would indicate ‘‘moderate’’ coating
damage. Therefore, in this final rule and
as recommended by the GPAC, PHMSA
is specifying the voltage drop threshold
value associated with a ‘‘severe’’
indication of coating damage as
recommended by GPAC.
As recommended by the GPAC,
PHMSA is persuaded that the 3-month
proposed timeline may not be practical
in all situations and has modified the
final rule to allow operators up to 6
months after the pipeline is placed into
service to complete the necessary
assessments and remediation (with
allowance for time required to obtain
permits, if required). PHMSA has also
included a requirement for the
associated recordkeeping requirements
of these provisions that includes the
editorial changes recommended by the
GPAC; specifically, that operators must
make and retain for the life of the
pipeline records documenting the
indirect assessment findings and
remedial actions.
PHMSA also modified both sections
to apply to segments greater than 1,000
feet in length to be consistent with other
corrosion control requirements that
were similarly altered in this final rule.
PHMSA notes that the application of
these requirements to segments greater
than 1,000 feet in length is also
consistent with conditions that have
been applied in several special permit
applications.
As a part of the requirements for these
sections, PHMSA has provided in the
regulatory text that the applicable
coating surveys must be conducted,
except in locations where effective
coating surveys are precluded by
geographical, technical, or safety
reasons.27 These might include
crossings of major interstates or rivers.
An operator must document, in
accordance with a technically proven
27 For example, coating surveys could require
drilling holes in roadways, or digging up pipe—
each of which entail their own risks to public safety
and the environment. Some of the pipelines that
would be surveyed could either be cased or have
thick-walls, further complicating efforts to conduct
coating surveys.
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analysis, any decision made not to
perform such a coating survey.
As noted before, PHMSA did not
intend for these provisions to apply to
gathering or distribution pipelines, and
it has clarified the applicability of these
provisions to transmission lines only.
However, PHMSA may expand the
application of these provisions in a
future rulemaking.
C. Corrosion Control—§§ 192.319,
192.461, 192.465, 192.473, 192.478, and
192.935 and Appendix D
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iii. Interference Surveys—§ 192.473
1. Summary of PHMSA’s Proposal
Interference currents occur when
metallic structures pick up a stray
electrical current from elsewhere and
discharge the current, thereby causing
corrosion. These currents can negate the
effectiveness of cathodic protection
systems. The sources of stray current
problems are commonplace; they can
result from other underground facilities,
such as the cathodic protection systems
from crossing or parallel pipelines, light
rail systems, commuter train systems,
high-voltage alternating current (HVAC)
electrical lines, or other sources of
electrical energy in proximity to the
pipeline. Stray current corrosion is
electrochemical corrosion that occurs
when potential differences between a
high-conductivity steel pipeline and
lower-conductivity environments causes
the stray current to flow through the
pipe and create a corrosion cell. If stray
current or interference issues are not
remediated, accelerated corrosion could
occur and potentially result in a leak or
rupture. Section 192.473 prescribes
general requirements to minimize the
detrimental effects of interference
currents. However, specific
requirements to monitor and mitigate
detrimental interference currents have
not been prescribed in subpart I of part
192. Therefore, in the NPRM, PHMSA
proposed to explicitly require operators
to conduct interference surveys and
remediate adverse conditions in a
timely manner. Specifically, PHMSA
proposed to amend § 192.473 to require
that an operator’s program include
interference surveys to detect the
presence of interference currents and
take remedial actions within 6 months
of completing the survey. Additionally,
PHMSA proposed to require in
§ 192.473 that operators perform
periodic interference surveys whenever
needed.
2. Summary of Public Comment
Generally, stakeholders representing
the public agreed with and supported
the revisions to this section, noting that
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the requirements, as proposed, could
help reduce the number of pipeline
incidents caused by corrosion.
Numerous trade associations and
pipeline companies were concerned
about the proposed requirements for
interference surveys under § 192.473.
Commenters, including Atmos Energy
Corporation and AGA, expressed doubt
regarding the ability of individual
operators to obtain the necessary
information from electric transmission
providers. APGA and INGAA urged
PHMSA to limit this new requirement to
specific transmission lines, such as
those pipelines subject to the threat of
stray electric current. Commenters,
including INGAA, also stated that the
provisions should allow for the phasedin implementation of remediation
measures and provided timeframes from
12 to 18 months. Some commenters
suggested a lengthened implementation
period for this requirement due to the
potential difficulties in obtaining the
proper permits.
At the GPAC meeting on June 7, 2017,
certain committee members believed
that these requirements should apply
only to lines that are subject to stray
current risks and noted that interference
surveys might not be feasible depending
on the information operators can obtain
from electricity transmission
companies. Committee members also
suggested a phased-in compliance
period between 12 and 18 months for
these requirements, and noted, similarly
to the proposed external corrosion
provisions, that the remediation period
did not account for activities like
obtaining the necessary permits. There
was also extensive discussion at the
meeting regarding PHMSA’s proposed
use of the word ‘‘significant’’ in context
of the level of corrosion that would need
to be remediated, with several
committee members suggesting that
phrase be tied to a numeric threshold
for easier compliance. The committee
also discussed, at length, what
PHMSA’s expectation for a remediation
‘‘plan’’ is and what the necessary paper
trail would look like for compliance.
After discussion, the committee voted
9–0 that the provisions for external
corrosion interference currents are
technically feasible, reasonable, costeffective, and practicable if PHMSA
clarified that the surveys are required
for lines subject to stray currents and
updated the remediation timeframe to
require operators create a remediation
procedure and apply for necessary
permits within 6 months and complete
remediation activities within 12 months
with allowances for delayed permitting.
The committee also specifically
recommended that PHMSA clarify that
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52237
operators must take remedial action
when the interference is at a level that
could cause significant corrosion as
being 100 amps per meter squared, or if
it impedes the safe operating pressure of
the pipeline, or if it may cause a
condition that would adversely affect
the environment or the public.
3. PHMSA Response
PHMSA agrees with commenters that
every pipeline segment is not equally
subject to stray current. Therefore, in
this final rule, PHMSA is modifying
§ 192.473 as recommended by the GPAC
to clarify that interference surveys are
required when electric potential
monitoring indicates a significant
increase in stray current, or new
potential stray current sources are
introduced. Additionally, PHMSA
recognizes the need for objective
remediation criteria and has included
the criteria recommended by the GPAC,
specifically ‘‘greater than or equal to 100
amps per meter squared or if it impedes
the safe operation of a pipeline or may
cause a condition that would adversely
impact the environment or the public.’’
PHMSA has also revised this final rule
to establish a remediation timeframe of
15 months, with allowance for delayed
permitting, as recommended by the
GPAC.
C. Corrosion Control—§§ 192.319,
192.461, 192.465, 192.473, 192.478, and
192.935 and Appendix D
iv. Internal Corrosion—§ 192.478
1. Summary of PHMSA’s Proposal
Section 192.477 prescribes
requirements to monitor internal
corrosion by coupon testing or other
means if corrosive gas is being
transported. However, the regulation is
silent on standards for determining
whether corrosive gas is being
transported or regarding any changes
occurring that could introduce corrosive
contaminants in the gas stream. The
existing regulations also do not
prescribe that operators continually or
periodically monitor the gas stream for
the introduction of corrosive
constituents through system changes,
changing gas supply, abnormal
conditions, or other changes. This could
result in pipelines that are not
monitored for internal corrosion
because an initial assessment did not
identify the presence of corrosive gas.
As such, PHMSA determined that
additional requirements are needed to
ensure that operators effectively monitor
gas stream quality to identify if and
when corrosive gas is being transported
and to mitigate deleterious gas stream
constituents such as contaminants or
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liquids. In the NPRM, PHMSA proposed
to add a new § 192.478 to require
onshore gas transmission pipeline
operators monitor for deleterious gas
stream constituents and evaluate gas
monitoring data quarterly. The proposed
§ 192.478 would also add a requirement
for onshore gas transmission pipeline
operators to review their internal
corrosion monitoring and mitigation
program semi-annually and adjust the
program as necessary to mitigate the
presence of deleterious gas stream
constituents. These requirements would
be in addition to the existing
requirements to check coupons or
perform other measures to monitor for
the presence of internal corrosion when
transporting a known corrosive gas.
2. Summary of Public Comment
NAPSR generally agreed with and
supported the addition of this section.
They did note, however, that PHMSA
should consider the applicability of
these requirements to pipelines that are
transporting dry, tariff-quality gas. The
PST noted that these proposed
requirements in this section provided an
enforceable mechanism to hold
operators accountable for future
incidents caused by internal corrosion.
Multiple commenters considered the
proposed changes to requirements for
internal corrosion control in § 192.478
to be overly prescriptive, particularly
regarding gas monitoring and the list of
corrosive constituents. INGAA stated
that transmission operators are already
taking comprehensive steps to address
internal corrosion under subparts I and
O of part 192 and that proposed
§ 192.478 should be eliminated for this
reason. Atmos Energy Corporation and
INGAA asserted that the internal
corrosion monitoring timeline proposed
in § 192.478(d) is unreasonable and too
frequent, particularly for pipeline
systems that are not susceptible to
internal corrosion. They further stated
that mitigation of internal corrosion is
necessary only if a pipeline is
transporting, or has the potential to
transport, corrosive gas. At the GPAC
meeting on June 6, 2017, committee
members representing the industry
supported those comments made by
Atmos Energy Corporation and INGAA.
Commenters at the GPAC meeting,
including committee members, noted
that some distribution operators rely on
upstream transmission pipeline gas
suppliers to monitor gas quality and do
not own any gas monitoring equipment.
A committee member noted that if
pipeline operators are getting gas from
native sources, gathering lines, or
underground storage fields, it might be
necessary to determine the quality of the
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gas. Another committee member noted
that there are tariffs that prevent certain
quantities of constituents that could be
internally corrosive from entering a
transmission system. That commenter
also noted that operators continually
monitor for internal corrosion on
pipelines transporting tariff-quality gas
as a part of IM.
GPAC members also noted that
PHMSA should consider harmonizing
these requirements with the existing
corrosion control monitoring
requirements, as they appeared to be
duplicative in certain areas.
After discussing the provisions, the
committee voted 10–0 that the proposed
provisions related to internal corrosion
were technically feasible, reasonable,
cost-effective, and practicable if PHMSA
limited the applicability of the
requirements to those pipelines that are
transporting corrosive gas and provided
additional guidance based on the
committee discussion; changed the
reference from the use of ‘‘gas-quality
monitoring equipment’’ to ‘‘gas-quality
monitoring methods;’’ specified types of
technologies operators can use to
mitigate potentially corrosive gas
streams; and changed the frequency of
the monitoring and program review
requirements from twice per year to
once per calendar year, not to exceed 15
months. The committee also specifically
recommended deleting language that
was duplicative to existing requirements
and instead recommended PHMSA
cross-reference those existing
requirements in this section.
3. PHMSA Response
PHMSA noted during the GPAC
meeting, that, in its experience,
transmission pipeline operators measure
the quality of the gas coming into their
transmission systems. Based on the
quality of the gas, transmission pipeline
operators are paying suppliers for the
gas they receive or are receiving money
for the gas they deliver. Therefore,
PHMSA assumes transmission pipeline
operators have monitoring systems for
the quality of the gas entering their
systems. PHMSA’s intent with the
proposed revision of this section was to
help ensure that operators were getting
that data to the necessary people in their
organization. For instance, if an
organization’s accountants are getting
gas quality data due to their work with
tariffs, the personnel responsible for
operations and integrity management
should get that data.
Based on the comments received,
PHMSA is revising the scope of
proposed § 192.478 in this final rule to
limit its applicability to the
transportation of corrosive gas and is
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modifying the proposed language in
paragraph (b)(1) to specify that operators
perform monitoring at points where gas
with potentially corrosive contaminants
enters the pipeline. To address concerns
regarding the monitoring frequency,
PHMSA is changing the requirement
from twice per year to once per calendar
year, not to exceed 15 months. Making
such a change is more consistent with
the timeframes for similar requirements
in the regulations as revised by this
rulemaking and implements the
recommendation made by the GPAC.
Further, to harmonize this rule with
other rule requirements, PHMSA is
deleting proposed paragraph (c), since
§ 192.477 currently requires the
monitoring of internal corrosion. To
address comments regarding
technology, PHMSA revised paragraph
(b)(2) to read ‘‘Technology to mitigate
the potentially corrosive gas stream
constituents. Such technologies may
include product sampling and inhibitor
injections.’’
There have been instances where
operators do transport corrosive gas by
pipeline without investigating the
possibility of corrosive effect of the gas
on its pipeline and taking steps to
minimize internal corrosion.28 This has
happened after operators have
withdrawn gas from storage facilities
(e.g., caverns) where the gas that was
injected became corrosive over time
because of properties of the storage
facilities. Therefore, there can be
scenarios where corrosive gas can enter
a pipeline system even if the gas being
delivered into the upstream system is
non-corrosive.
C. Corrosion Control—§§ 192.319,
192.461, 192.465, 192.473, 192.478, and
192.935 and Appendix D
v. Cathodic Protection—§ 192.465 &
Appendix D
1. Summary of PHMSA’s Proposal
Appendix D to part 192, ‘‘Criteria for
Cathodic Protection and Determination
of Measurements,’’ which is referenced
in § 192.465(f), specifies requirements
for CP of steel, cast iron, and ductile
pipelines. Appendix D has not been
updated since 1971. The NPRM
28 In the Matter of Transcontinental Gas Pipe Line
Company, LLC, CPF 1–2018–1005, available at
https://primis.phmsa.dot.gov/comm/reports/
enforce/documents/120181005/120181005_
Final%20Order_06192019.pdf (last visited March
27, 2020). On December 12, 2016, Transcontinental
Gas Pipe Line Company reported an explosion and
fire that severely damaged a portion of one of its
facilities and station piping, resulting in an
estimated $15 million in damage. The root cause
was determined to be internal corrosion caused by
salt water produced from a storage field during gas
withdrawal.
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proposed to update appendix D by
eliminating outdated guidance on CP
and the interpretation of voltage
measurement to better align with
current standards and PHMSA’s
understanding of current industry
practice.
Section 192.465 currently prescribes
that operators monitor CP and take
prompt remedial action to correct
deficiencies indicated by the
monitoring. The provisions in § 192.465
do not specify the remedial actions
required to correct deficiencies and do
not define ‘‘prompt.’’ To address this
gap, the NPRM proposed to amend
§ 192.465(d) to require that operators
must complete remedial action
promptly, but no later than the next
monitoring interval specified in
§ 192.465, or within 1 year, whichever
is less. Additionally, new paragraph (f)
proposed to add requirements for
onshore gas transmission pipeline
operators to perform CIS if annual test
station readings indicate CP is below the
level of protection required in subpart I.
Unless it is impractical to do so,
PHMSA proposed to require that
operators complete CIS with the
protective current interrupted. Whereas
ACVG and DCVG are performed at the
time of construction, before electrical
current is on the pipe for CP, a CIS
requires the pipe to be in the ground
with the rectifiers installed. A CIS will
discover areas of low current where CP
might be weakened and can discover
additional construction, operational or
environmental damage along the
pipeline when performed as a postconstruction task. The NPRM’s
proposed revisions to § 192.465 would
also require each operator to take
remedial action to correct any
deficiencies indicated by the CIS.
2. Summary of Public Comment
NAPSR and the PST generally agreed
with and supported the revisions to
§ 192.465. NAPSR believed that the
inclusion of a timeframe for operators to
perform CIS and perform subsequent
mitigation measures would increase
pipeline safety but noted that PHMSA
should provide further guidance on the
intervals at which operators should
perform the surveys. Both PST and
NAPSR supported the revisions to
appendix D.
Several industry entities commented
on the proposed revisions to appendix
D to part 192. INGAA stated that the
proposed remaining criteria in appendix
D for determining the adequacy of
cathodic protection are too narrow, and
that all industry standards provide for
additional methods of assessing voltage
drop. These commenters recommended
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that PHMSA follow the applicable
paragraphs of NACE Standard Practice
SP0169. Enterprise noted that appendix
D should be consistent with § 195.571,
which outlines the criteria that
hazardous liquid pipeline operators
must use when determining the
adequacy of cathodic protection.
Commenters stated that the proposed
changes to appendix D, as written,
would apply to distribution pipelines as
well as transmission pipelines and
expressed concern that PHMSA has
offered neither justification nor an
estimate of the impact on distribution
systems. These commenters requested
that PHMSA clarify that the proposed
changes to appendix D apply only to
transmission pipelines.
Commenters, including committee
members representing the industry
during the meeting on June 6, 2017,
stated that PHMSA should amend
§ 192.465 to include a more realistic
timeframe for remedial action,
specifically noting that the timeframe
for remediation does not account for
difficulties in obtaining the necessary
permits. Additionally, commenters and
GPAC committee members stated this
provision could lead to unnecessary and
costly work, as there are various
situations that can produce a low CP
reading that do not require CIS for the
identification of the root cause. Those
commenters stated there are certain
conditions that do not require CIS and
recommended allowing operators to
identify, troubleshoot, and remediate
these certain conditions on their own
without the need to conduct CIS.
Further, GPAC members representing
the industry disagreed with PHMSA’s
proposed revisions to the appendix D
criteria for determining the adequacy of
cathodic protection. Like their
commentary on other provisions, these
committee members also noted that the
impact of these changes to distribution
pipelines was not justified or analyzed,
and therefore, distribution pipelines
should be exempt from the proposed
requirements.
Following their discussion, the
committee voted 10–0 that the
provisions related to the CP of steel, cast
iron, and ductile pipelines were
technically feasible, reasonable, costeffective, and practicable if PHMSA
clarified that the new requirements in
§ 192.465(d) only apply to gas
transmission pipelines and withdrew
the proposed revisions to appendix D.
The committee also recommended that
PHMSA address situations where CIS
may not be an effective response by
instead requiring operators investigate
and mitigate any non-systemic or
location-specific causes of corrosion and
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52239
require CIS if operators need to address
systemic causes of corrosion.
Additionally, the committee
recommended PHMSA address its
comments regarding the timeframe by
which the proposed provisions would
need to be completed by requiring
operators make a remedial action plan
and apply for any necessary permits
within 6 months and finish the remedial
action within 1 calendar year, not to
exceed 15 months, or as soon as
practicable once the operator obtains the
necessary permits.
3. PHMSA Response
PHMSA intended that the
amendments proposed in the NPRM
would apply only to transmission
pipelines and has, in this final rule,
added the phrase ‘‘onshore gas
transmission pipelines’’ to
§ 192.465(d)(1) of to clarify that
limitation. PHMSA will consider
expanding application beyond onshore
gas transmission pipelines in the future.
PHMSA believes that modifying the
timeline for remediation is appropriate,
and therefore, is requiring operators
develop a remedial action plan and
apply for the necessary permits within
6 months of the inspection, with the
completion of remediation activities to
be completed prior to the next
monitoring interval or within 1 year, not
to exceed 15 months. Like the previous
section, such a change is consistent with
both the GPAC recommendation on the
issue and the timeframes for the related
regulations in this final rule. PHMSA
understands that, in almost all cases
where an operator performs an
excavation of 1,000 feet or more, that
excavation will probably require some
permits. An operator should obtain such
permits in a manner to allow the
performance of coating surveys and any
necessary repairs to the coating.
In the NPRM, PHMSA proposed to
update appendix D but did not intend
to introduce any new requirements.
PHMSA agrees with certain commenters
that the proposed revisions could have
unintended consequences by creating
potential tension with analogous
cathodic protection evaluation criteria
in NACE Standard Practice SP0169 and
§ 195.571 governing hazardous liquid
lines (which section incorporates NACE
Standard Practice SP0169 by reference).
However, as PHMSA did not propose
incorporation by reference of NACE
Standard Practice SP0169 in appendix
D, PHMSA is withdrawing the proposed
changes to appendix D. PHMSA will
continue to examine appropriate
evaluation criteria for catholic
protection of gas transmission pipelines
and may pursue future rulemaking on
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this topic. These changes to the final
rule for CP requirements are in
accordance with the GPAC
recommendations.
C. Corrosion Control—§§ 192.319,
192.461, 192.465, 192.473, 192.478, and
192.935 and Appendix D
jspears on DSK121TN23PROD with RULES3
vi. P&M Measures—§ 192.935(f) & (g)
1. Summary of PHMSA’s Proposal
Currently, the gas transmission IM
provisions do not explicitly address
additional P&M measures for the threats
of external and internal corrosion. For
the same reasons that apply to the
proposed changes for general corrosion
control as discussed above, PHMSA
proposed to address these gaps for
HCAs. PHMSA determined that
additional P&M measures are needed in
§ 192.935(f) and (g) to assure that public
safety is enhanced in HCAs through
additional protections from the timedependent threats of internal and
external corrosion. Specifically, PHMSA
proposed to add § 192.935(f) and (g),
which would require that operators
enhance their corrosion control
programs in HCAs to provide additional
corrosion protections in addition to the
proposed standards in subpart I. Under
proposed § 192.935(f), operators would
be required to enhance their internal
corrosion management programs by
performing mitigative actions if
deleterious gas stream constituents are
being transported and through
performing semi-annual reviews of their
programs.
Regarding the internal corrosion
provisions discussed earlier in this
document, § 192.477 prescribes
requirements to monitor internal
corrosion by coupon testing or other
means if corrosive gas is being
transported. However, the existing
regulations do not prescribe that
operators continually or periodically
monitor the gas stream for the
introduction of corrosive constituents
through system changes, changing gas
supply, abnormal conditions, or other
changes. This could result in pipelines
that are not monitored for internal
corrosion because an operator’s initial
assessment did not identify the presence
of corrosive gas. To provide additional
protections for HCAs in addition to the
standards proposed in subpart I,
PHMSA proposed that § 192.935(f)
would require operators use specific gas
quality monitoring equipment for HCA
segments, including but not limited to,
a moisture analyzer, chromatograph,
samplers for carbon dioxide, and
samplers for hydrogen sulfide. The
proposed provisions would also require
operators sample at a certain frequency,
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use cleaning pigs to sample
accumulated liquids and solids, and use
corrosion inhibitors when corrosive
constituents are present. PHMSA also
proposed the maximum amounts of
carbon dioxide, moisture content, and
hydrogen sulfide that would require
operator action.
Under proposed § 192.935(g),
operators would also be required to
enhance their external corrosion
management programs, including
controlling both alternating and direct
electrical interference currents,
confirming external corrosion control
through indirect assessment, and
controlling external corrosion through
CP.
As described in the discussion on
interference surveys above, interference
currents can negate the effectiveness of
CP systems. Section 192.473 prescribes
general requirements to minimize the
detrimental effects of interference
currents. In the NPRM, PHMSA
proposed to amend § 192.473 to require
that an operator’s corrosion control
program include interference surveys to
detect the presence of interference
currents and require the operator take
remedial actions within 6 months of
completing the survey. In HCAs,
PHMSA proposed additional
prescriptive requirements in
§ 192.935(g) to afford extra protections
for HCAs, including a maximum
interval of 7 years for an operator to
perform interference surveys; more
specificity regarding the survey
performance, including technical
acceptance criteria; and a requirement
that pipe-to-soil test stations be located
at half-mile intervals within each HCA
segment with at least one station in each
HCA, if practicable.
Lastly, PHMSA proposed to make
conforming edits to appendix E, which
provides guidance for P&M measures for
HCA segments subject to subpart O.
PHMSA proposed to accommodate the
proposed revised definition for
‘‘electrical survey’’ by replacing that
term with ‘‘indirect assessment’’ to
accommodate other techniques in
addition to CIS.
2. Summary of Public Comment
NAPSR and the PST agreed with and
supported the proposed changes to the
P&M measures for addressing internal
and external corrosion in HCAs and
suggested strengthening the proposed
provisions further.
While trade associations and
individual operators supported certain
aspects of the proposed provisions
covering the P&M measures addressing
external corrosion and internal
corrosion in HCAs, these commenters
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objected to the specific requirements in
§ 192.935. Many of these commenters
stated a preference for allowing
operators the flexibility to implement
corrosion control based on their own
judgment of the severity of the threat. In
general, many industry commenters
stated that individual sections of the
proposed provisions were too broad and
prescriptive, and pipeline operators
would incur greater costs without
justified benefit. Further, they stated
that the monitoring frequency of twice
per year was too frequent. Some
commenters recommended that PHMSA
reference ASME standards for
implementing P&M measures, and other
commenters stated concern that some of
the proposed provisions are not
consistent with NACE standards.
Many commenters objected to several
of the proposed aspects of internal
corrosion control, such as the
identification of threats, monitoring,
and filtering, and these commenters
stated that operators should have
flexibility in implementing P&M
measures. For example, INGAA opposed
the proposed requirement in
§ 192.935(f) that requires operators to
install continuous gas quality
monitoring equipment at all points in
which gas with potentially deleterious
contaminants enters the pipeline.
INGAA recommended that § 192.935(f)
apply only to pipeline segments with a
history of internal corrosion and stated
that this would be consistent with the
required risk analysis that operators
perform to determine whether P&M
measures are necessary. Similarly,
Atmos Energy recommended that gas
sources be monitored only at those
sources suspected, in the judgment of
the operator, of having deleterious gas
stream constituents, and that such
monitoring can be performed in realtime or periodically. INGAA stated that
PHMSA should modify proposed
§ 192.935(g) to require that operators
conduct periodic indirect inspections
only where a pipeline segment has a
known history of corrosion.
During the GPAC meeting on June 6,
2017, committee members representing
the industry reiterated that § 192.935(f)
and (g) were too broad and prescriptive
and should not apply to every HCA
pipeline segment indiscriminately.
These members, echoing comments
made by INGAA, stated that operators
should use their risk assessments to be
used to determine which specific P&M
measures are needed in accordance with
the current IM approach.
The committee also suggested that
PHMSA should reference specific
ASME standards for P&M measures and
ensure they are consistent with NACE
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standards. Members representing the
public suggested PHMSA review the
proposed changes throughout subpart I
and ensure that they would be as
enforceable as the proposed P&M
measures if the P&M measures were to
be deleted. Members also discussed the
fact that distribution operators do not
always have gas monitoring equipment
for their lines, as they depend on the
suppliers to monitor the gas quality.
Following the discussion, the
committee voted 9–1 (with a
representative from PST dissenting) that
the proposed rule, regarding the
provisions for P&M measures for
internal and external corrosion, were
technically feasible, reasonable, costeffective, and practicable if PHMSA
withdrew the specific provisions
discussed in § 192.935(f) and (g) and
appendix E, as the requirements would
have been duplicative with subpart I.
3. PHMSA Response
PHMSA noted during the GPAC
meeting that it was persuaded by
commenters that the changes it is
making to the general corrosion control
requirements in subpart I in this final
rule are sufficient and that the
additional regulations proposed in
§ 192.935(f) and (g) and appendix E
were duplicative. The proposed changes
to subpart I that PHMSA is finalizing in
this rulemaking apply to pipelines in
both HCAs and non-HCAs, and they
were similar to the P&M measures that
PHMSA was proposing regarding
corrosion control in HCAs specifically.
Therefore, PHMSA believes that the
changes to subpart I in this rule provide
the safety that the proposed changes at
§ 192.935(f) and (g) intended to provide.
The proposed changes to appendix E
incorporated the proposed definition for
‘‘electrical survey’’ and did not contain
further substantive changes. After
considering those comments, and as
recommended by the GPAC, PHMSA is
withdrawing all the proposed changes
to § 192.935(f) and (g) and appendix E.
D. Inspections Following Extreme
Weather Events—§ 192.613
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1. Summary of PHMSA’s Proposal
Weather events and natural disasters
that can cause river scour, soil
subsidence or ground movement may
subject pipelines to additional external
loads, which could cause a pipeline to
fail. These conditions can pose a threat
to the integrity of pipeline facilities if
those threats are not promptly identified
and mitigated. While the existing
regulations provide for design standards
that consider the load that may be
imposed by geological forces, weather
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events and natural disasters can quickly
impact the safe operation of a pipeline
and have severe consequences if not
mitigated and remediated as quickly as
possible.
In the NPRM, PHMSA proposed
revising § 192.613 to require that an
operator inspect all potentially affected
pipeline facilities after an extreme
weather event to help ensure that no
conditions exist that could adversely
affect the safe operation of that pipeline.
The operator would be required to
consider the nature of the event and the
physical characteristics, operating
conditions, location, and prior history of
the affected pipeline in determining the
appropriate method for performing the
inspection required. The NPRM’s
proposed revisions to § 192.613 also
provided that the initial inspection must
occur within 72 hours after the
cessation of the event, defined as the
point in time when the affected area can
be safely accessed by available
personnel and equipment required to
perform the inspection. If an operator
finds an adverse condition, the NPRM’
s proposed revisions to § 192.613 would
require an operator to take appropriate
remedial action to ensure the safe
operation of a pipeline based on the
information obtained because of
performing the inspection.
2. Summary of Public Comment
The PST, NAPSR, and EnLink
Midstream supported the proposed
amendments to § 192.613, with many
other stakeholders supporting the intent
of the proposed provisions but
requesting further clarification on some
of the terms used within the proposal.
Some commenters expressed concern
with the broad requirements of an
‘‘inspection’’ and requested PHMSA
clarify what an inspection following an
extreme weather event would entail.
Additionally, these stakeholders stated
that the proposed definition of an
extreme weather event was vague and
requested clarification. INGAA stated
that operators are already required to
have procedures to ensure a prompt and
effective response to emergency
conditions through § 192.615 and
suggested that to avoid duplicative
regulation, PHMSA should instead
modify § 192.615(a)(3) to incorporate
additional specificity on weather events
that may trigger a response.
Many commenters objected to the
proposed timeframe, stating that the 72hour requirement listed in the rule
could be problematic. Commenters
stated that PHMSA should allow
operators to determine when an
impacted area can be safely accessed,
and that pipeline operators are best
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52241
positioned to evaluate the balance
between the safety and the need for
inspections to ensure continued safe
operation of their systems. INGAA
stated that the 72-hour requirement
should either be replaced with a more
general statement such as ‘‘as soon as
practicable,’’ or that PHMSA should
create a process to request an exception
to the requirement. Louisiana MidContinent Oil and Gas Associations
stated that extreme weather events vary
significantly by region and commented
that not all local geography and extreme
weather events are the same. They
further stated that the 72-hour deadline
for inspection may be too prescriptive
depending on the extreme weather
event. They stated that because
Louisiana is subjected to many unusual
extraordinary events, such as spillway
openings, high/low river flows, and
rainwater flooding, PHMSA should
clarify what ‘‘other events’’ means and
how the cessation of an event is
determined.
At the GPAC meeting of January 12,
2017, members noted concerns with the
provisions as proposed but voted 12–0
that the provisions were technically
feasible, reasonable, cost-effective, and
practicable if PHMSA modified the
proposed rule to clarify that the timing
for this provision is to begin after the
operator has made a reasonable
determination that the area is safe,
clarify in the preamble that operators
are encouraged to consult with pipeline
safety and public safety officials in
order to make such determinations,
delete the phrase ‘‘whichever is sooner’’
at the end of § 192.613(c)(2), and change
the word ‘‘infrastructure’’ to ‘‘facilities.’’
3. PHMSA Response
PHMSA agrees that an operator’s
ability to inspect a pipeline facility
following an extreme weather event may
vary greatly depending on the type of
extreme weather event that has taken
place and the specific location of the
event. The NPRM’s proposed revisions
to § 192.613 would require operators to
inspect its pipeline facilities after the
cessation of an extreme weather event.
Cessation of the event was defined as
the point of time when the affected area
could be safely accessed by the
personnel and equipment, including
availability of personnel and equipment,
required to perform the inspection.
However, in consideration of the
comments received, PHMSA is
persuaded that additional clarification
is warranted and that 72 hours after the
cessation of the event may not be
enough time in all cases for operator
personnel and equipment to assess and
inspect a pipeline safely.
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Therefore, as recommended by the
GPAC, PHMSA has modified this final
rule to require an operator perform an
initial inspection 72 hours after the
operator reasonably determines that the
affected area can be safely accessed by
personnel and equipment, and the
necessary personnel and equipment
required to perform such an inspection
are available. PHMSA encourages
operators to consult with pipeline and
public safety officials, including the
appropriate PHMSA regional office,
when making these determinations. If
an operator is unable to commence the
inspection in the 72-hour timeframe due
to the unavailability of personnel or
equipment, the operator must notify the
appropriate PHMSA Region Director as
soon as practicable.
If an operator finds an adverse
condition, the operator must take
appropriate remedial action to ensure
the safe operation of a pipeline based on
the information obtained from the
inspection. Such actions might include,
but are not limited to:
• Reducing the operating pressure or
shutting down the pipeline;
• Isolating pipelines in affected areas
and performing ‘‘stand up’’ leak tests;
• Modifying, repairing, or replacing
any damaged pipeline facilities;
• Preventing, mitigating, or
eliminating any unsafe conditions in the
pipeline rights-of-way;
• Performing additional patrols,
depth of cover surveys and adding cover
over the pipeline, ILI or hydrostatic
tests, or other inspections to confirm the
condition of the pipeline and identify
any imminent threats to the pipeline;
• Implementing emergency response
activities with Federal, State, or local
personnel; and
• Notifying affected communities of
the steps that can be taken to ensure
public safety.
PHMSA would not expect operators
to comply with these provisions for
weather or other disruptive events
when, considering the physical
characteristics, operating conditions,
location, and prior history of the
affected system, the event would not be
expected to impact the integrity of the
pipeline. For example, extreme weather
events would not include rain events
that do not exceed the high-water banks
of the rivers, streams or beaches in
proximity to the pipeline; rain events
that do not result in a landslide in the
area of the pipeline; storms that do not
produce winds at tropical storm or
hurricane level velocities; or
earthquakes that do not cause soil
movement in the area of the pipeline.
PHMSA is also modifying § 192.613(c)
introductory text and (c)(1) as the GPAC
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recommended, by removing the phrase
‘‘whichever is sooner’’ and replacing the
term ‘‘infrastructure’’ with ‘‘facilities.’’
As discussed during the GPAC meeting,
‘‘pipeline facilities’’ is a defined term at
§ 192.3, and the use of that term will
likely provide additional clarity.
E. Strengthening Requirements for
Assessment Methods—§§ 192.923(b) &
(c), 192.927, 192.929
i. Internal Corrosion Direct Assessment
(ICDA)—§§ 192.923(b) & 192.927
1. Summary of PHMSA’s Proposal
The current regulations do not specify
the quality and effectiveness of ICDA.
NACE International submitted a petition
for rulemaking on February 11, 2009,
requesting that PHMSA address this
issue. In the NPRM, PHMSA proposed
amendments to §§ 192.923(b) and
192.927 to incorporate by reference
NACE SP0206–2006 and further
supplement the NACE standard to
address issues observed by PHMSA.
For indirect inspections, PHMSA
proposed to require that operators use
pipeline-specific data, exclusively in
performing an indirect inspection, and
that the use of assumed pipeline or
operational data would be prohibited.
PHMSA also proposed operators be
required to consider the accuracy,
reliability, and uncertainty of data used
to make calculations regarding the
critical inclination angle of liquid
holdup and the inclination profile of
pipelines. Further, PHMSA proposed
that operators be required to select
locations for direct examination and
establish the extent of pipe exposure
needed, to explicitly account for these
uncertainties and their cumulative effect
on the precise location of predicted
liquid dropout.
For detailed examinations as defined
in NACE SP0206–2006, PHMSA
proposed to require that operators
identify a minimum of two locations for
excavation within each covered segment
associated with the ICDA Region and
perform a detailed examination for
internal corrosion at each location using
ultrasonic thickness measurements,
radiography, or other generally accepted
measurement techniques. One required
location would be the low point within
the covered segment nearest to the
beginning of the ICDA Region. The
second required location would be near
the end of the ICDA Region within the
covered segment. If corrosion was found
at any location, the operator would be
required to evaluate the severity of the
defect, expand the detailed examination
program to determine all locations that
have internal corrosion within the ICDA
region, and expand the detailed
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examination program to evaluate the
potential for internal corrosion in all
pipeline segments (both covered and
non-covered) with similar
characteristics to the ICDA Region in the
operator’s pipeline system.
For post-assessment evaluation and
monitoring, PHMSA proposed to require
that operators evaluate the effectiveness
of ICDA as an assessment method for
addressing internal corrosion and
determining whether a covered segment
should be reassessed at more frequent
intervals than those currently specified
in the regulations at § 192.939. PHMSA
also proposed to require that operators
validate their flow modeling
calculations by comparing locations of
discovered internal corrosion with
locations predicted by the model.
Additionally, PHMSA proposed to
require that operators continually
monitor each ICDA Region that contains
a covered segment where internal
corrosion was identified and by
periodically drawing off liquids at low
points and chemically analyzing the
liquids for the presence of corrosion
products.
Finally, PHMSA proposed to require
that operators include in their plans the
criteria used in making key decisions in
implementing each stage of the ICDA
process and provisions that the analysis
be carried out on the entire pipeline in
which covered segments are present.
2. Summary of Public Comment
NAPSR expressed its agreement with,
and support for, the proposed revisions
to §§ 192.923(b) and 192.927. Multiple
pipeline operators and industry trade
associations commented that the
proposed provisions should simply
incorporate the NACE standard by
reference, and should not exceed those
established industry standards, be
rigidly prescriptive, or otherwise be
mandatory. PG&E, commenting on the
incorporation of standards by reference,
requested PHMSA replace the phrase
‘‘as required by’’ with ‘‘in accordance
with’’ so that operators can meet the
substantial requirement but have
flexibility in the implementation of that
requirement if the industry publishes
new techniques to perform ICDA. NACE
International expressed its belief that, as
described in NACE SP0206–2006, ICDA
is an acceptable standalone
methodology for assessing pipeline
integrity.
Atmos Energy commented that the
proposed mandated monitoring for all
ICDA regions would be potentially
excessive and recommended that
PHMSA delete the proposed language
and restore the current language at
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§ 192.927(c)(4)(ii).29 Another
commenter recommended that PHMSA
remove the proposed notification
requirement prior to an operator
performing an ICDA, noting that
operators currently provide this
information as part of other annual
reporting.
At the GPAC meeting on December
15, 2017, the GPAC committee voted,
13–0, to revise §§ 192.923(b)(2) and (3)
and 192.927 according to the
recommendations by PHMSA staff at the
meeting, which included supplementing
the NACE standard with additional
requirements to address specific issues
that could adversely affect ICDA results.
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3. PHMSA Response
PHMSA believes that it is appropriate
to address ICDA by incorporating by
reference the NACE standard and
supplementing it with additional
requirements pertaining to indirect
inspections (a step in the NACE
standard’s ICDA process to help in
determining where direct assessments
need to be made), detailed
examinations, and post-assessments. For
indirect inspections, PHMSA has
implemented additional requirements
regarding the data an operator must use
and accounting for uncertainties in that
data. Where an indirect inspection
demonstrates that detailed examinations
are needed, PHMSA is expanding the
examinations that an operator must
perform to evaluate for the potential for
internal corrosion in all pipeline
segments if corrosion is found in the
ICDA region. Regarding postassessments, PHMSA is requiring
operators to evaluate the effectiveness of
ICDA as an assessment method and
determine whether a covered segment
should be reassessed more frequently
than the intervals specified at § 192.939.
Additionally, PHMSA is requiring
operators validate the flow modelling
calculations they use in the ICDA
process as well as continually monitor
each ICDA region that contains a
covered segment where internal
corrosion has been identified.
When the first IM regulations were
promulgated in the 2003 IM rule, there
was no consensus industry standard for
ICDA that could be adapted or
incorporated into the regulations to
29 PHMSA regulations at § 192.927(c)(2) define an
ICDA region as a continuous length of pipe
(including weld joints), uninterrupted by any
significant change in water or flow characteristics,
that includes similar physical characteristics or
operating history. An ICDA region extends from the
location where liquid may first enter the pipeline
and encompasses the entire area along the pipeline
where internal corrosion may occur until a new
input introduces the possibility of water entering
the pipeline.
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promote better pipeline safety regarding
internal corrosion. Incorporating by
reference the NACE standard into the
regulations would improve pipeline
safety because the NACE standard (1)
typically requires more direct
examinations than the current
regulatory requirements; (2)
encompasses the entire pipeline
segment and requires that all inputs and
outputs be evaluated; and (3) is
considered by many to be an equivalent
or superior indirect inspection model
compared to the Gas Technology
Institute (GTI) model currently
referenced in § 192.927. Its range of
applicability with respect to operating
pressure is greater than the GTI model,
thus allowing the use of ICDA in
pipelines with lower operating
pressures and higher flow velocities.
The existing requirements in
§ 192.927 have one aspect that has
proven problematic: the definition of
regions and requirements for selection
of direct examination locations in the
regulations are tied to the covered
segment. A ‘‘covered segment’’ is
defined in § 192.903 as ‘‘a segment of
gas transmission pipeline located in a
high consequence area.’’ The terms
‘‘gas’’ and ‘‘transmission line’’ are
defined in § 192.3. Therefore, covered
segment boundaries are determined by
population density and other
consequence factors without regard to
the orientation of the pipe and the
presence of locations at which corrosive
agents may be introduced or may collect
and where internal corrosion would
most likely be detected (e.g., low spots).
Section 192.927 requires that locations
selected for excavation and detailed
examination be within covered
segments, meaning that the locations at
which internal corrosion would most
likely be detected may not be examined.
Thus, the existing requirements do not
always facilitate the discovery of
internal corrosion that could affect
covered segments. PHMSA is addressing
this problem in this final rule by
incorporating NACE SP0206–2006 and
by expanding the detailed examination
program, whenever internal corrosion is
discovered, to determine all locations
that have internal corrosion within the
ICDA region.
PHMSA believes requiring a
notification requirement for operators is
important so that PHMSA can review
the specific proposal to use a standard
to assess pipe segments that are
explicitly excluded from the scope of
the standard. PHMSA has also revised
§ 192.927(c) to clarify that an operator
must conduct the ICDA process ‘‘in
accordance with’’ the NACE standard to
avoid the implication that all non-
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mandatory recommendations contained
in the standard are required.
E. Strengthening Requirements for
Assessment Methods—§§ 192.923(b) &
(c), 192.927, 192.929
ii. Stress Corrosion Cracking Direct
Assessment (SCCDA)—§§ 192.923 &
192.929
1. Summary of PHMSA’s Proposal
The current regulations do not specify
a number of issues that affect the quality
and effectiveness of SCCDA integrity
assessments. Specifically, Appendix A3
of ASME/ANSI B31.8S, which is
referenced in the regulations, provides
some guidance for conducting SCCDA,
but the guidance is limited to stress
corrosion cracking (SCC) that occurs in
high-pH environments. NACE
International submitted a petition for
rulemaking to PHMSA on February 11,
2009, requesting that PHMSA address
this issue by incorporating by reference
NACE SP0204–2008, which addresses
near-neutral SCC in addition to high-pH
SCC. Accordingly, in the NPRM,
PHMSA proposed changes to §§ 192.923
and 192.929 to incorporate by reference
NACE SP0204–2008 and supplement
the NACE standard to address issues
observed by PHMSA in the areas of data
gathering and integration, indirect
inspection, direct examinations,
remediation and mitigation, and postassessments.
PHMSA proposed to require an
operator’s SCCDA plan to evaluate the
effects of a carbonate-bicarbonate
environment; the effects of cyclic
loading conditions on the susceptibility
and propagation of SCC in both high-pH
and near-neutral-pH environments; the
effects of variations in applied CP, such
as overprotection, CP loss for extended
periods, and high negative potentials;
the effects of coatings that shield CP
when disbonded from the pipe; and
other factors that affect the mechanistic
properties associated with SCC.
For indirect inspections, PHMSA
proposed to require an operator’s plan
include provisions for conducting at
least two above-ground surveys using
complementary measurement tools most
appropriate for the pipeline segment
based on the data gathered.
For direct examinations, PHMSA
proposed to require an operator’s
procedures provide for conducting a
minimum of three direct examinations
within the SCC segment at locations
determined to be the most likely for SCC
to occur.
For post-assessments, PHMSA
proposed to require that the operator’s
procedures include the development of
a reassessment plan based on the
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susceptibility of the operator’s pipe to
SCC as well as on the mechanistic
behavior of identified cracking.
2. Summary of Public Comment
Multiple commenters supported the
proposed changes to § 192.929 for
SCCDA. NAPSR expressed its agreement
with, and support of, these revisions.
Spectra Energy Partners (SEP), which
merged with Enbridge in 2017, provided
comments in support of the proposed
inclusion of explicit requirements for
SCCDA. SEP expressed its belief that
SCCDA is a diligent, practicable
approach for assessments for SCC for
cases where the pipeline has not
previously experienced an in-service
failure caused by SCC and provided
specific edits to make the proposed
requirements for SCCDA clearer and
more practicable. A commenter
recommended that the requirements for
SCCDA specify that an operator is
required to conduct assessments in
areas that are most likely to be subject
to SCC regardless of HCA designation.
Several other commenters questioned
or opposed the proposed changes to
§ 192.929. Several commenters,
including API, expressed their support
of NACE standards SP0204–2008 for
SCCDA but recommended that PHMSA
not exceed those established industry
standards and should not make the
recommendations within those
standards mandatory. NACE
International stated it was unaware of
any conclusive data regarding
overprotection or high-negative
potentials as a factor in SCC of
pipelines, which is what the NPRM’s
proposed revisions to § 192.929
suggested. Additionally, NACE
International commented that PHMSA
went beyond the practices stated in
NACE Standard SP0204–2008 by
proposing to require a minimum of two
above-ground surveys and three direct
examinations.
INGAA proposed to clarify the way in
which SCCDA can be used as an IM
method, asserting that SCCDA is a valid
method to assess SCC threats in gas
pipeline segments that are susceptible
to, but have no history of, SCC.
Other commenters provided specific
technical comments regarding these
proposed provisions. TransCanada
asserted that applying the NACE
‘‘significant SCC’’ definition as the
threshold for immediate repair is both
overly conservative and overly
complicated, and they suggested that
PHMSA instead adopt the threshold of
‘‘noteworthy’’ as defined in ASME STP–
PT–011.
Enable Midstream Partners (EMP)
agreed that operators should consider
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the specific factors PHMSA proposed in
§ 192.929(b)(1) and (4) as part of the
data gathering and integration and postassessment remediation and mitigation
process for SCCDA. However, EMP
asserted that PHMSA should clarify
these sections by including a referenced
standard that provides guidance to
operators on how they should consider
these specific factors. Another
commenter stated that PHMSA should
include a reference to ASME/ANSI
B31.8S, Appendix A3, for susceptibility
criteria.
Commenters also suggested that
PHMSA allow operators to use sound
engineering judgments when calculating
the remaining strength of the pipeline
segment if the segment is subject to the
pipeline material properties and
attributes verification requirements of
§ 192.607 and those requirements have
not yet been met.
At the GPAC meeting on December
15, 2017, the committee recommended
PHMSA revise the approach proposed
in the NPRM by making the changes to
these provisions that were
recommended by PHMSA staff during
the meeting, which were to replace the
spike hydrostatic pressure test
requirements with a reference to
§ 192.506(e) to eliminate redundancy;
address the gap pertaining to failure
pressure calculations when data is not
available; codify, as applicable, the
expectation that the recommendations
within the NACE standard are not
mandatory; communicate additional
guidance as needed during rule
implementation; and consider how to
structure the rule to apply results from
non-HCAs to HCAs.
3. PHMSA Response
When the first IM rule was
promulgated in 2003, there was no
NACE standard for SCCDA.
Additionally, the requirements
pertaining to SCC in ASME/ANSI
B31.8S, Appendix B, only applied to
pipe susceptible to high pH SCC (i.e.,
pipelines susceptible to near-neutral
SCC were not addressed). Therefore,
PHMSA believes that incorporating by
reference the NACE standard and
supplementing it with additional
requirements to address issues it has
observed related to data gathering and
integration, indirect inspection, direct
examinations, remediation and
mitigation, and post-assessments, is an
appropriate way to address SCCDA.
For data gathering and integration,
PHMSA is requiring that operators
gather and evaluate data related to SCC
at all sites an operator excavates while
conducting its pipeline operations
where the criteria in NACE SP0204–
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2008 indicate the potential for SCC. Per
this final rule, operators must
additionally analyze the effects of a
carbonate-bicarbonate environment,
cyclic loading conditions, variations in
applied CP, the effects of coatings that
shield CP when disbonded from the
pipe, and other factors that would affect
the mechanics of SCC. For indirect
inspections, PHMSA is requiring
operators conduct at least two aboveground surveys using the measurement
tools most appropriate for the pipeline
segment based on an evaluation of the
collected data. An operator’s plan for
direct examination must include a
minimum of three direct examinations
within the SCC segment at the locations
where SCC would be most likely to
occur. If an operator finds any
indication of SCC in a segment, an
operator must perform specific
mitigation measures. Further, in this
final rule, an operator must develop
procedures for post-assessments based
on the susceptibility of the pipeline
segment to SCC as well as the
mechanical behavior of identified
cracking. Regarding EMP’s comment
stating that PHMSA should provide
guidance to operators on how they
should consider specific factors as a part
of the data gathering and integration
process by referring to a standard
incorporated by reference within
PHMSA regulations, as well as the
comment recommending that PHMSA
incorporate a reference to ASME/ANSI
B31.8S, Appendix A3, for susceptibility
criteria, PHMSA declines to incorporate
by reference such standards because it
could limit operators from considering
all of the factors that they should.
PHMSA also agrees with commenters
that referring to § 192.506, Transmission
lines: Spike hydrostatic pressure test, in
§ 192.929 is preferred instead of
repeating the spike hydrostatic test
requirements and has changed this final
rule accordingly. PHMSA addressed the
comment about determining predicted
failure pressure when needed data are
not available by referencing § 192.712,
which explicitly provides an operator
with conservative assumptions and
alternatives for material toughness
values, material strength, and pipe
dimensions and other data, in lieu of
documented material properties.
F. Repair Criteria—§§ 192.714, 192.933
PHMSA identified several
improvements to the IM repair criteria
based on its experience gained since the
IM rule became effective in 2004;
ongoing research and development,
including developments in ASME/ANSI
B31.8S; and investigations into recent
incidents. In the NPRM, PHMSA
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proposed adjustments to the existing
repair criteria for anomalies discovered
in HCAs and proposed new repair
criteria for anomalies found outside of
HCAs.30
F. Repair Criteria—§§ 192.714, 192.933
i. Repair Criteria in HCAs—§ 192.933
1. Summary of PHMSA’s Proposal
In the NPRM, PHMSA proposed to
add more immediate repair conditions
and more 1-year repair conditions for
HCA pipeline segments in § 192.933.
The specific anomalies and repair
schedules for cracks, dents, and
corrosion metal loss are discussed in
their respective sections below. In
certain cases, like for SCC and selective
seam weld corrosion anomalies that
were new to the repair criteria, PHMSA
proposed to require that operators repair
‘‘any indication of ’’ such anomalies. In
other cases, such as for dents, PHMSA
did not make significant changes to the
existing repair criteria at § 192.933,
which require the repair of ‘‘any
indication of ’’ metal loss, cracking, or a
stress riser.
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2. Summary of Public Comment
Public advocacy groups, including
Pipeline Safety Coalition, the PST, and
Clean Water for North Carolina,
supported the proposed provisions that
would strengthen the existing repair
criteria at §§ 192.713 (non-HCAs) and
192.933 (HCAs). Additionally, NAPSR
and the NTSB supported PHMSA’s
proposed repair criteria revisions.
There was common agreement from
pipeline operators and the industry
trade associations that the processes for
HCA repairs and non-HCA repairs
should be standardized. However, the
trade associations and pipeline
operators generally believed that the
proposed provisions at §§ 192.713 and
192.933 were too prescriptive and
would impede operators from
performing repairs based on risks. They
further stated that the proposed
provisions do not take into
consideration other factors that
operators currently consider when
optimizing plans to remediate
anomalies, such as historical data,
geography, and congestion of the rightof-way.
Some of the commenters representing
the industry recommended PHMSA
eliminate all references to the words
‘‘any indication of ’’ within the
proposed revisions to §§ 192.713 and
192.933 when applied to anomalies
30 The GPAC voted on each section of the repair
criteria separately, and each section is discussed in
more detail below.
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needing repair so that it is the
confirmed presence of a condition that
requires a repair instead. These
commenters stated that requiring
operators to repair an ‘‘indication of ’’
certain anomalies would cause needless
repairs and misallocate resources.
Spectra Energy stated that PHMSA’s
annual report data indicates that only
one repair is required for every three
anomaly investigations, which
demonstrates that the existing anomaly
response criteria operators have
implemented are appropriately
conservative.
3. PHMSA Response
Based on PHMSA’s annual report
data, the number of immediate repairs
have remained relatively constant even
though the baseline assessment period
has concluded. PHMSA understands
that this is likely the result of operators
deferring repair of non-immediate
conditions until the defect progresses
into an immediate repair condition,
rather than immediate conditions
arising spontaneously. PHMSA
understands that most defects that
become immediate repair conditions are
observable by ILI equipment well in
advance of progression to an immediate
repair condition. The repair criteria in
this final rule are intended to assure that
anomalies are repaired before they
become an immediate condition and are
at or near failure. In this final rule,
PHMSA has included reference to
ASME/ANSI B31.8S within each of
§§ 192.714 and 192.933 to take into
consideration other factors that
operators currently consider when
establishing remediation plans.
In this final rule, PHMSA has
removed the proposed repair criteria
under §§ 192.714 (non-HCAs) and
192.933 (HCAs) for SCC and selective
seam weld corrosion, which were new
repair criteria that contained the phrase
‘‘any indication of.’’ PHMSA combined
SCC and selective seam weld corrosion
repair criteria into a more general
cracking repair criteria because each of
these phenomena is, or results in,
cracking. PHMSA included remediation
measures for SCC under the
requirements at § 192.929, which are the
requirements for using direct
assessment for SCC but did not require
the remediation of ‘‘any indication of ’’
SCC. PHMSA was not proposing to
change any of the existing repair criteria
that referenced ‘‘any indication of,’’
such as that for dents with any
indication of metal loss, cracking, or a
stress riser. Those repair criteria remain
unchanged in this final rule.
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F. Repair Criteria—§§ 192.714, 192.933
ii. Repair Criteria in Non-HCAs—
§ 192.714
1. Summary of PHMSA’s Proposal
In the NPRM, PHMSA proposed at
§ 192.713 repair criteria for non-HCA
areas to assure that operators promptly
repair injurious defects that are
discovered outside of HCAs. These
proposed repair criteria for non-HCAs
were based on, and were similar, to, the
repair criteria (regarding structure,
anomaly types, and the repair
timeframes) for HCA pipeline segments
proposed at § 192.933.
For those anomalies for which a 1year response is required on HCA
pipeline segments, PHMSA proposed
that a 2-year response would be
required in non-HCA pipeline segments.
This proposal would require operators
to remediate anomalous conditions on
gas transmission pipeline segments
promptly and commensurate with the
risk they present, while allowing
operators to allocate their resources to
those anomalies in HCAs that present a
higher risk.
The specific anomalies and repair
schedules for cracks, dents, and
corrosion metal loss are discussed in
their respective sections below.
2. Summary of Public Comment
Citizen groups, including Pipeline
Safety Coalition, the PST, and Clean
Water for North Carolina, supported the
proposed provisions that would
strengthen the repair criteria for HCAs
and non-HCAs. Additionally, NAPSR
and the NTSB supported PHMSA’s
revisions to the repair criteria.
Generally, the industry trade
associations and pipeline operators
supported PHMSA’s intention of
establishing repair criteria outside of
HCAs but disagreed with some of the
specific provisions. There was common
agreement, however, that the processes
for HCA repairs and non-HCA repairs
should be standardized.
The trade associations and pipeline
operators generally believed that the
proposed provisions were too
prescriptive and would impede
operators from performing repairs based
on risks. They further stated that the
proposed provisions do not take into
consideration other factors that
operators currently consider when
optimizing plans to remediate
anomalies, such as historical data,
geography, and congestion of the rightof-way.
AGA recommended that PHMSA
create a new subpart to address
assessment requirements outside of
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Federal Register / Vol. 87, No. 163 / Wednesday, August 24, 2022 / Rules and Regulations
HCAs and add a section within that
subpart to cover repair criteria. Several
other trade associations and pipeline
operators echoed AGA’s
recommendations.
Several industry commenters also
stated that the rulemaking did not
demonstrate that the safety benefit of
strengthened repair criteria outweighs
the costs. Multiple operators stated that
the proposed repair provisions in
§ 192.713 would increase the number of
digs operators would need to perform
and asserted that the increased number
of digs may not improve pipeline safety.
Certain commenters suggested that it
would not be appropriate for PHMSA to
require operators to repair immediate
conditions in non-HCAs before
repairing immediate conditions in
HCAs, and that PHMSA should require
operators to prioritize those conditions
discovered within HCAs if operators
discover multiple immediate conditions
in HCAs and non-HCAs simultaneously.
More specifically, AGA requested that
the rule explicitly prioritize immediate
conditions within HCAs over immediate
conditions in other locations when
conditions are discovered
simultaneously and recommended that
PHMSA adopt different terminology for
‘‘immediate repair conditions’’ inside
and outside HCAs. Similarly, other
industry trade organizations expressed
concern that the proposed provisions for
non-HCAs would complicate the
allocation of resources to HCAs on a
higher-priority basis when confronted
with the large number of new, non-HCA
pipelines needing assessments.
Commenters also requested PHMSA
make the sections pertaining to nonHCA repairs and HCA repairs consistent
regarding pressure reductions.
Commenters representing the industry
noted that, as proposed, certain
notification requirements for long-term
pressure reductions or for those
operators unable to respond within the
given timeframe were different
depending on whether the pipeline was
in an HCA or a non-HCA. These
commenters suggested that those
notification procedures be made
consistent, wherever possible, between
the HCA and non-HCA repair criteria.
Multiple trade associations and pipeline
industry entities also expressed
concerns that the proposed provisions
requiring ‘‘an operator to reduce the
operating pressure of its affected
pipeline until it can remediate the
immediate repair conditions’’ are
unnecessarily conservative. INGAA
asserted that the proposed pressure
reduction requirements for non-HCAs
are more stringent than the pressure
reductions requirements for HCAs, and
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several commenters offered alternative
methods for determining appropriate
operating pressure reductions.
Specifically, these commenters
requested PHMSA allow operators to
take a pressure reduction other than 80
percent if they documented the analysis
performed and assumptions used. These
commenters claimed that, as proposed
in the NPRM, operators were allowed to
use a different pressure reduction in
HCAs if an analysis supported it but
were not allowed to do so in non-HCAs.
During its meeting in late March 2018,
the GPAC recommended PHMSA clarify
that pressure reductions would be
required for immediate conditions in
non-HCAs and in cases where repair
schedules could not be met. As a part
of this recommendation, the GPAC also
recommended that operators notify
PHMSA when they could not meet the
schedule for anomaly evaluation and
remediation or when a temporary
pressure reduction exceeds 365 days.
The GPAC also recommended that
PHMSA should allow operators to
calculate pressure reductions (following
the discovery of repairable conditions)
by using either class location factors, or
80 percent of the operating pressure, or
1.1 times the predicted failure pressure.
The GPAC also recommended PHMSA
require that operators document and
keep records, for 5 years, of the
calculations and decisions used to
determine such pressure reductions and
the implementation of the actual
reduced operating pressure. Further, the
GPAC recommended PHMSA avoid
duplicating language regarding the need
for repairs and pressure reductions
found in other sections of the
regulations.
3. PHMSA Response
In the 2019 Gas Transmission Rule,
PHMSA promulgated new requirements
for operators to conduct integrity
assessments in areas outside of HCAs,
including all Class 3 and Class 4
locations and the newly defined
‘‘moderate consequence areas’’ (MCA)
that are piggable. This new requirement
was in response to the congressional
mandate in the 2011 Pipeline Safety Act
(Pub. L. 112–90) to expand IM or
elements of IM beyond HCAs. The nonHCA repair criteria PHMSA is issuing in
this final rule are the companion
requirements to those assessments and
are necessary to extend the assessment
and repair program elements of IM
effectively to areas beyond HCAs.
Although PHMSA agrees that this
requirement will likely result in
additional repairs, PHMSA believes it is
necessary and important to assure that
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injurious defects are remediated before
they lead to loss of pipeline integrity.
Commenters requested that the nonHCA repair criteria be split out from the
general non-IM repair provisions that
previously existed in the regulations.
PHMSA determined that the non-HCA
repair criteria would be clearer and
easier to comply with if they were in a
distinct section, and PHMSA has
created a new § 192.714 with all of the
non-HCA repair criteria.
To the comments that suggested that
a different schedule be created for
immediate conditions within HCAs and
non-HCAs, PHMSA believes that the
existing approach used in subpart O for
HCAs is better because the
identification of anomalies based on ILI
results is an actionable indication that
there might be an injurious defect in the
pipeline. Establishing repair criteria
based on operators discovering these
actionable anomalies assures that the
anomaly is investigated promptly and
repaired, if necessary. PHMSA believes
it is prudent for an operator to perform
any necessary repairs once the operator
has excavated the pipe and exposed the
anomaly for field investigation, instead
of deferring the repairs. Although
PHMSA agrees that defects in HCAs, if
they were to fail, could result in higher
consequences, PHMSA reminds readers
that ASME/ANSI B31.8S, section 7.2,
defines an immediate condition as an
‘‘indication show[ing] that [a] defect is
at failure point.’’ PHMSA believes that
any indication of a pipe that is at the
point of failure needs to be addressed
immediately, and as such, for both
HCAs and non-HCAs, operators must
reduce pressure and immediately
remediate the anomaly.
PHMSA agrees with several
commenters and the GPAC
recommendations for consistently
addressing pressure reductions for
repairs for both HCA and non-HCA
pipeline segments. PHMSA believes that
pressure reductions are needed for
immediate conditions and when repair
schedules cannot be met and has
incorporated pressure reductions for
non-HCA pipelines that are like the
existing requirements for HCAs in
subpart O, which include the operator
notifying PHMSA. PHMSA also agrees
that the amount of the pressure
reduction should be established to be 80
percent of the operating pressure at the
time of discovery of the defect, or the
predicted failure pressure divided by
1.1, or the predicted failure pressure
times the design factor for the class
location in which the affected pipeline
is located, and that records for such
pressure reductions must be kept for a
minimum of 5 years. PHMSA
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incorporated these provisions, as
recommended by the GPAC, in
§ 192.714(e) for non-HCA pipelines.
Further, PHMSA followed the GPAC
recommendation for reducing
duplicative language regarding repairs
and pressure reductions and has
streamlined this final rule accordingly.
PHMSA also notes that AGA
suggested creating a new subpart for
non-HCA assessments and repairs.
Although PHMSA has not created a new
subpart, PHMSA believes it has
accomplished the same purpose by
putting the new non-HCA assessment
and repair requirements in separate,
distinct sections.
F. Repair Criteria—§§ 192.714, 192.933
iii. Cracking Criteria—
§§ 192.714(d)(1)(v) & 192.933(d)(1)(v)
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1. Summary of PHMSA’s Proposal
In the NPRM, PHMSA proposed to
add criteria to address cracking and
crack-like defects, including SCC,
because the existing regulations have no
explicit repair criteria for those types of
critical defects. The cracking criteria
would apply to both HCAs and nonHCAs, but they would require repair at
different size thresholds and at different
timeframes depending on the anomaly
location.
Following the Enbridge incident near
Marshall, MI, the NTSB recommended
that PHMSA revise the hazardous liquid
regulations at § 195.452 to state clearly:
(1) when an engineering assessment of
crack defects, including
environmentally assisted cracks, must
be performed; (2) the acceptable
methods for performing these
engineering assessments, including the
assessment of cracks coinciding with
corrosion with a safety factor that
considers the uncertainties associated
with sizing of crack defects; (3) criteria
for determining when a probable crack
defect in a pipeline segment must be
excavated and time limits for
completing those excavations; (4)
pressure restriction limits for crack
defects that are not excavated by the
required date; and (5) acceptable
methods for determining crack growth
for any cracks allowed to remain in the
pipe, including growth caused by
fatigue, corrosion fatigue, or SCC as
applicable.31 Although the
recommendation was limited to
hazardous liquid pipelines, the issue
applies equally to gas transmission
31 NTSB Recommendation P–12–3, available at
https://www.ntsb.gov/_layouts/ntsb.recsearch/
Recommendation.aspx?Rec=P-12-003.
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pipelines, as SCC can occur on these
pipelines as well.
Therefore, in the NPRM, PHMSA
proposed to allow operators to use an
engineering critical assessment (ECA) to
evaluate indications of SCC. If the SCC
was ‘‘significant,’’ it would be
categorized as an ‘‘immediate’’ repair
condition. If the SCC was not
‘‘significant,’’ it would be categorized as
a ‘‘1-year’’ condition. Further, PHMSA
proposed to adopt the definition of
significant SCC from the consensus
industry standard NACE SP0204–2008.
PHMSA also proposed that an operator
could not use an ECA to justify not
remediating any known indications of
SCC.
The current regulations also do not
have repair criteria for seam cracks or
crack-like flaws. Current regulations
also fail to address corrosion affecting a
longitudinal seam and selective seam
weld corrosion, which are timesensitive integrity threats that behave
like cracks and are categorized as cracklike defects. In the NPRM, PHMSA
proposed to address these gaps by
including repair criteria for cracks and
crack-like flaws in § 192.933 and
proposed similar criteria in § 192.713.
2. Summary of Public Comment
INGAA, API, and Piedmont strongly
opposed the proposed provisions in
§ 192.713(d)(1)(v), that stated ‘‘any
indication of significant SCC’’
constitutes an immediate repair
condition. Commenters requested that
PHMSA determine the repair condition
of cracks and crack-like defects
according to factors that capture the
severity of the defect, such as predicted
failure pressures or maximum depth.
Many commenters believed that
PHMSA’s proposed criteria were too
conservative and suggested the repair
criteria be for anomalies with a crack
depth of greater than 70 percent of the
pipe wall thickness or with a predicted
failure pressure of less than 1.1 times
MAOP. Other commenters suggested
PHMSA delete the definitions of
specific significant crack defects and
use the alternative cracking criterion
proposed by PHMSA at the GPAC
meeting on March 2, 2018.
INGAA recommended making the
repair criteria for cracking consistent
with the repair criteria for metal loss
and suggested that PHMSA consider
anomalies with a crack depth of 80
percent wall thickness as immediate
conditions for this reason. INGAA also
recommended that PHMSA adopt a
failure pressure ratio approach for
cracking.
Certain commenters noted that the
classification of all cracks or crack-like
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52247
defects as 2-year repair conditions was
overly conservative and suggested
PHMSA relax that requirement. For
example, some commenters suggested
requiring repairs at 50 percent crack
depth or a predicted failure pressure of
less than 1.25 times MAOP.
At the GPAC meeting, for the
proposed repair criteria for cracks,
members representing the industry
stated PHMSA’s criteria for the
immediate repair of certain crack
defects were too conservative and
suggested establishing an immediate
repair threshold for cracks up to 70
percent of wall thickness or those with
a predicted failure pressure of less than
1.1 times MAOP rather than those
cracks with a predicted failure pressure
of less than 1.25 times MAOP. Members
representing the public noted that
public safety would be better served by
the threshold for immediate crack
repairs being more conservative but
questioned whether the more stringent
threshold would be practical.
Similarly, members representing the
industry suggested that PHMSA’s
proposed criteria for 1-year and 2-year
scheduled conditions were too
conservative as well and suggested
setting the relevant criteria as those
cracks with a depth of 50 percent wall
thickness or those cracks with a
predicted failure pressure of less than
1.25 times MAOP. Members
representing the industry also suggested
that, in addition to relaxing the criteria
for immediate cracks, PHMSA should
also add language requiring operators to
consider tool tolerance and other factors
when examining crack growth rates.
Further, members representing the
industry suggested that PHMSA base the
repair criteria on design conditions or
design factors rather than class location
factors. Committee members also
suggested that PHMSA cross-reference
specific regulatory language rather than
repeat the text in full in other sections
of the code.
Following the discussion, the
committee voted 12–0 that, as published
in the Federal Register, the provisions
in the proposed rule and draft
regulatory evaluation for cracking repair
criteria were technically feasible,
reasonable, cost-effective, and
practicable if PHMSA: (1) struck the
proposed definitions of ‘‘significant
seam cracking’’ and ‘‘significant stress
corrosion cracking,’’ (2) deleted the
phrase ‘‘any indication of’’ from the
repair criteria related to cracking, (3)
combined the criteria for SCC and seam
cracking, (4) required that operators
calculate predicted failure pressures for
all time-dependent cracking anomalies
by using the fracture mechanics
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procedure PHMSA developed, (5)
revised the definition of ‘‘hard spot’’ as
discussed,32 and (6) considered specific
crack repair criteria as immediate
conditions. Those specific crack repair
criteria for immediate conditions would
include (1) crack depth plus corrosion
greater than 50 percent of pipe wall
thickness; (2) crack depth plus any
corrosion is greater than the inspection
tool’s maximum measurable depth; or
(3) the crack anomaly is determined to
have a predicted failure pressure that is
less than 1.25 times MAOP.
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3. PHMSA Response
In this final rule, PHMSA did not
adopt the proposed definitions of
‘‘significant seam cracking’’ and
‘‘significant stress corrosion cracking.’’
With the revisions to the cracking repair
criteria, these definitions weren’t
necessary. Similarly, with the deletion
of the proposed repair criteria using
those specific definitions, the
recommendation for deleting the phrase
‘‘any indication of’’ from those criteria,
became moot. Further, PHMSA’s
revisions to the cracking repair criteria
also made the recommendation for
PHMSA to combine the proposed SCC
criteria and the seam cracking criteria
moot.
PHMSA believes that the repair
criteria it proposed in the NPRM for
cracks are consistent with research
findings and provides an adequate
safety margin while accounting for the
severity of the defects through the
analysis of the predicted failure
pressure.33 PHMSA believes the repair
criteria for cracks that were suggested by
some of the commenters would not
provide an adequate safety margin due
to factors including the accuracy of tool
results, varying pipe toughness, and
pressure cycling. This was discussed at
length by the GPAC, who ultimately
recommended that anomalies be
classified as immediate conditions
where the crack depth plus corrosion is
greater than 50 percent of pipe wall
thickness, compared to certain
commenters who suggested that cracks
32 This is discussed more under the ‘‘Definitions’’
subsection of this section.
33 See ASME, ‘‘STP–PT–0011:Integrity
Management of Stress Corrosion Cracking in Gas
Pipeline High Consequence Areas’’ (2008). See also
Young, B.A., et al., ‘‘Comprehensive Study to
Understand Longitudinal ERW Seam Failures’’
(2017), available at https://primis.phmsa.dot.gov/
matrix/PrjHome.rdm?prj=390. Both papers call for
anomaly evaluation; the knowledge of certain
properties, including the length and depth of the
crack, and pipe properties like wall thickness,
grade, and toughness; and a proposed safety factor
based on the time until the next assessment period.
The papers also require that the depth of a crack
not be greater than the depth of the assessment
tool’s tolerance. See § 192.712(e).
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with a depth of up to 70 percent pipe
wall thickness be classified as
immediate conditions.
While the GPAC did not have an
explicit recommendation for scheduled
(i.e., non-immediate) crack repair
criteria, they recommended that
PHMSA consider a repair schedule for
cracks that is less conservative than
what was proposed in the NPRM. Their
recommended schedule is: 1.39 times
MAOP for Class 1 and 2 locations and
1.5 times MAOP for Class 3 and 4
locations. PHMSA considered this
recommendation and determined that
the condition should cover Class 1
locations and Class 2 locations
containing Class 1 pipe that has been
uprated in accordance with § 192.611,
where the predicted failure pressure is
1.39 times MAOP. For all other Class 2
locations and higher class locations, the
predicted failure pressure would be 1.5
times MAOP. Section 192.611 allows
Class 1 pipe to remain in a Class 2
location if it has had a subpart J
pressure test, for 8 hours, at 1.25 times
MAOP. Also, it allows pipe with a
design factor of 0.72, with the reciprocal
of 1 divided by 0.72 being equal to 1.39,
which is the predicted failure pressure.
Therefore, PHMSA elected to apply a
predicted failure pressure ratio of 1.39
times MAOP to both Class 1 pipe and
uprated Class 2 pipe.
For immediate conditions, the GPAC
asked PHMSA to consider if a less
conservative repair criterion of 1.1 times
MAOP (after tool tolerance had been
applied) would be appropriate. PHMSA
considered this suggestion but notes
that, after allowing for pressure
excursions above MAOP due to over
pressure protection device settings, the
actual safety margin of such an
approach would be between 0 and 6
percent. PHMSA has determined that
this safety margin for immediate crack
conditions is inadequate and, for this
final rule, has retained the requirement
that operators must immediately repair
crack anomalies with a predicted failure
pressure that is less than 1.25 times
MAOP.
PHMSA took technical guidance
information from several sources into
account regarding significant SCC and
significant seam weld corrosion when
creating the repair criteria for these
anomalies, including ASME ST–PT–011
(‘‘Integrity Management of Stress
Corrosion Cracking in Gas Pipeline High
Consequence Areas’’).34
ASME ST–PT–011 states that stress
corrosion cracks are ‘‘Noteworthy’’ if the
34 ASME, ‘‘STP–PT–011: Integrity Management of
Stress Corrosion Cracking in Gas Pipeline High
Consequence Areas’’ (2008).
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maximum crack depth is greater than 10
percent of the wall thickness and if the
maximum interacting crack length is
more than the critical length of a 50
percent through-wall crack at a stress
level of 110 percent SMYS.35 The report
provides categories as follows:
Category 1: Predicted Failure Pressure
(PFP) is above 110 percent SMYS (note
that 110 percent SMYS is used to
delineate Category 1 cracks because it
corresponds to the pressure most
commonly prescribed for hydrostatic
testing).
Category 2: PFP is above 125 percent
MAOP 36 and below 110 percent SMYS.
Category 3: PFP is above 110 percent
MAOP and below 125 percent MAOP.
Category 4: PFP is below 110 percent
MAOP.
Category Zero: A crack below the
threshold for Noteworthy cracks. These
typically fall into two groups: (1) Those
that are shallow (i.e., less than 10
percent through-wall depth), or (2)
Those that are so short that, even if they
were 50 percent through-wall depth,
they would not result in a hydrostatic
test failure.
In this final rule, operators can use an
engineering analysis on cracks in
Categories 1 through 2 as described
above. However, any Category 3 or 4
cracking defect below 125 percent
MAOP would require immediate
remediation. Category 3 cracks would
have a 10 percent or greater safety
factor, which is similar to how PHMSA
currently treats corrosion anomalies at
§ 192.933. PHMSA provides more
conservatism in the cracking criteria
because there is more uncertainty with
the accuracy of current ILI technology in
its ability to measure crack length and
depth, as well operational factors.
These severity categories allow
operators to estimate the minimum
remaining life at operating pressure for
each category. The following estimates
from ASME ST–PT–011 are based on
the time it would take for the crack
depth to increase to a failure-causing
depth at the operating pressure. For
pipelines operating at 72 percent SMYS,
the following minimum operational
lives for each category of cracks are as
follows:
35 PHMSA notes that 110 percent SMYS for a
Class 1 pipeline is roughly equivalent to 1.49 times
MAOP.
36 PHMSA notes that 125% times MAOP for a
pipeline that operates at 72% SMYS in a Class 1
location would correspond to roughly 90% SMYS
for a Category 2 crack. PHMSA has defined in
§ 192.506 that a spike test for cracking should be
conducted at a pressure of 100 percent of SMYS
(roughly equivalent to 1.39 times MAOP for a Class
1 location) or 1.5 times MAOP.
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Category Zero: Failure life exceeds 15
years (for short cracks) to 25 years (for
shallow cracks).
Category 1: Failure life exceeds 10
years.
Category 2: Failure life exceeds 5
years.
Category 3: Failure life exceeds 2
years.
Category 4: Failure may be imminent.
ASME ST–PT–011 further states that
mitigating a pipeline segment with SCC
should be commensurate with the
severity of the discovered crack, which
would reflect the PFP and the estimated
life at the operating pressure. For
example, Category Zero cracks may
warrant no more than ongoing SCC
condition monitoring and reassessment
after a period of 7 years. Cracks may be
best assessed by direct assessment,
hydrostatic testing, or ILI. The most
severe cases would require an
immediate pressure reduction, repair (if
the location is known), and hydrostatic
testing or ILI, followed by replacing the
pipe or installing an appropriate sleeve
over the crack or known cracking areas.
F. Repair Criteria—§§ 192.714, 192.933
iv. Dent Criteria—§§ 192.714 & 192.933
1. Summary of PHMSA’s Proposal
In the NPRM, PHMSA proposed that
dents in non-HCA segments with any
indication of metal loss, cracking, or a
stress riser would be considered
‘‘immediate’’ repair conditions.
Additionally, PHMSA proposed that
dents meeting the ‘‘1-year’’ repair
conditions under § 192.933 would be
required to be repaired in non-HCAs
within 2 years.
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2. Summary of Public Comment
Multiple commenters, including the
industry trade associations and
operators, disagreed that all dents with
metal loss should be considered
immediate repair conditions. These
commenters requested that PHMSA’s
final rule address different kinds of
dents separately. Many pipeline
operators stated that dents with metal
loss from ‘‘scratches, gouges, and
grooves’’ are appropriate as immediate
repair conditions, while dents caused by
corrosion are lower risk and should be
conditions scheduled for later repair.
Several organizations cited API
Publication 1156 37 and ASME/ANSI
B31.8, ‘‘Gas Transmission and
Distribution Piping Systems,’’ to
support these claims. Several
commenters also recommended that
PHMSA impose different response
37 API,
‘‘Pub. 1156: Effects of Smooth and Rock
Dents on Liquid Petroleum Pipelines’’ (1997).
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timelines for dents depending on the
location and the manner of the dents,
because dents with bottom-side metal
loss are usually corrosion-related and
low-risk, while dents on the top of the
pipeline with metal loss are likely to be
from mechanical damage and are at a
higher risk to fail. This distinction
would be consistent with the criteria for
smooth dents (dents with no peaks,
buckling, gouging, cracking, or metal
loss that can reduce the operational life
of the pipe).
With further regard to the repair
criteria for dents, commenters
representing the industry believed
PHMSA should allow operators to use
an ECA to evaluate dents as an
alternative to following the prescribed
repair criteria. Some of this discussion
focused on whether PHMSA should
include a finite element analysis
(FEA) 38 as part of the ECA and whether
PHMSA should define critical strain
levels as a criterion in the ECA.
Comments from industry additionally
suggested that the criterion related to
gouges or grooves greater than 12.5
percent of wall thickness was
duplicative with other criteria. Industry
trade associations noted that gouges and
grooves would be evaluated in
accordance with the dent, metal loss, or
cracking criteria, and therefore, a
separate anomaly category for gouges
and grooves should be removed.
Further, they asserted that current ILI
technology can’t determine the specific
cause of metal loss, which would make
this criterion unfeasible.
At the GPAC meeting on March 26,
2018, the committee recommended
changes to several of the specific repair
criteria for cracks, corrosion metal loss,
and dents. Specific to dents, the
committee recommended that PHMSA
allow use of an ECA to evaluate certain
dent-related anomalies and incorporate
the ECA into the repair criteria.39
Following the discussion, the
committee voted 12–0 that, as published
in the Federal Register, the provisions
in the proposed rule and draft
regulatory evaluation for dent repair
criteria were technically feasible,
reasonable, cost-effective, and
38 FEA is a modeling technique used to find and
solve structural or integrity issues for phenomena
such as cracking or denting. Pipe properties,
including the parameters of the damage to the pipe,
planned operating pressure, lifespan until the next
evaluation, and any future operational conditions
(max pressure, pressure cycle, higher temperatures),
are needed to perform an FEA.
39 Many of the recommended changes to the
proposed repair criteria were highly technical in
nature. For more information, including transcripts
of the discussion and the voting slides, please visit:
https://primis.phmsa.dot.gov/meetings/
MtgHome.mtg?mtg=132.
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practicable if PHMSA: (1) allowed
operators to use an ECA for specific
dent-related repair criteria and
considered language to accommodate
alternative ECA methods (including an
FEA), and (2) distinguished between
top-side dents that exceeded critical
strain levels and bottom-side dents that
exceeded critical strain levels by making
distinct criteria for those anomalies.
3. PHMSA Response
PHMSA believes that the repair
criteria it proposed in the NPRM for
dents provide an adequate safety margin
and believes the criteria for dents that
were suggested by some of the
commenters would not provide
adequate safety margin. PHMSA based
this judgment on R&D programs that
have been sponsored by PHMSA and
the Pipeline Research Council
International, and on elements of dent
repair criteria that are contained within
API RP 1183.40
PHMSA agrees with the GPAC
recommendation for allowing an ECA
method to evaluate dent anomalies and
has revised the dent repair criteria for
immediate, scheduled, and monitored
conditions, as recommended by GPAC,
to do so. PHMSA believes that the
development of high-resolution
deformation ILI tools has advanced
enough to justify allowing operators to
use an ECA method to evaluate dent
anomalies and believes that it would be
consistent with public safety while
providing operators additional
flexibility. While this rulemaking was
under development, API published API
RP 1183, which provides guidance for
assessing and managing dents that are
present in pipeline systems as a result
of contact by rocks, machinery, or other
forces. The RP presents guidance for
developing a dent assessment and
management program by (1) providing
suitable methods for inspecting and
characterizing the condition of the
pipeline with respect to dents; (2)
establishing data screening processes to
evaluate dents relative to the extent and
degree of deformation and operational
severity; (3) providing response criteria
for dents based on the dent shape and
profile as determined by ILI; (4)
applying engineering assessment
methods to evaluate the fitness-forservice of dents, including the
reassessment interval; (5) presenting
remediation and repair options to
address dents; and (6) developing
preventive and mitigative measures for
dents in lieu of, or in addition to,
40 API, Recommended Practice 1183,
‘‘Assessment and Management of Dents in
Pipelines’’ (Nov. 2020).
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periodic dent integrity assessment,
including pressure reductions and
pressure cycle management.
PHMSA agrees with commenters that
the criteria based on gouges and grooves
would be duplicative with other criteria
being proposed in the NPRM, namely
the criteria related to metal loss
anomalies. Accordingly, PHMSA has
removed the criteria related to gouges
and grooves from this final rule.
In the 2019 Gas Transmission Rule,
PHMSA finalized an ECA method for
operators to use as a part of the pipeline
material property and attribute
verification under § 192.607 and the
MAOP reconfirmation requirements of
§ 192.624. A key aspect of that ECA
method is the detailed analysis of the
remaining strength of pipe with known
or assumed defects. The 2019 Gas
Transmission Rule created a new
section, § 192.712, to address the
techniques and procedures an operator
could use to analyze the predicted
failure pressures for pipe with corrosion
metal loss and cracks or crack-like
defects.41 That analysis requires the
conservative analysis of the defect to
determine the remaining life of the
pipeline. In this final rule, PHMSA is
building on the provisions it
promulgated in the 2019 Gas
Transmission Rule by allowing
operators to use such an analysis for
determining the timing of certain
anomaly repairs, including dents.
Unlike the previously existing repair
criteria, which required the repair of
listed anomalies within a specific
timeframe, operators, per this final rule,
can perform this analysis to determine
whether the predicted failure pressure
of the anomaly would warrant
additional monitoring and a later repair.
PHMSA understands that operators may
propose, for PHMSA review in
accordance with § 192.18, procedures
for the assessment and remediation of
dent anomalies (such as an ECA for dent
anomalies); operators may develop
those procedures using consensus
industry standards (e.g., API RP 1183,
ASME B31.8, ASME B31.8S) or current
research findings.
F. Repair Criteria—§§ 192.714, 192.933
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v. Corrosion Metal Loss Criteria—
§§ 192.714 & 192.933
1. Summary of PHMSA’s Proposal
The required remediation of several
types of corrosion defects that are
incorporated in the hazardous liquid
regulations in part 195 are currently
omitted from part 192. The current gas
transmission IM regulations allow
41 See
84 FR 52236, 52237.
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operators to use ASME/ANSI B31.8S,
Figure 4, for guiding repair decisions
not specified in § 192.933(d), which can
allow operators significant discretion in
assessing and remediating pipe with
corrosion or metal loss defects. PHMSA
has found a wide variation in operators’
interpretation of how to meet the
requirements of the regulations in
assessing, evaluating, and remediating
corrosion and metal loss defects.
To address these gaps, and to
harmonize part 192 with part 195,
PHMSA proposed to amend § 192.933 to
designate as immediate repair
conditions those anomalies where metal
loss is greater than 80 percent of
nominal wall thickness and for
indications of metal loss affecting
certain legacy pipe with longitudinal
seams.
To address gaps related to nonimmediate conditions, the NPRM
proposed that operators must repair the
following within 1 year: (1) anomalies
where a calculation of the remaining
strength of the pipe shows a predicted
failure pressure ratio at the location of
the anomaly less than or equal to 1.25
times the MAOP for Class 1 locations,
1.39 times the MAOP for Class 2
locations, 1.67 times the MAOP for
Class 3 locations, and 2.00 times the
MAOP for Class 4 locations (comparable
to the alternative design factor specified
in § 192.620(a)); (2) areas of general
corrosion with a predicted metal loss
greater than 50 percent of nominal wall
thickness; (3) anomalies with predicted
metal loss greater than 50 percent of
nominal wall thickness that are located
at crossings of another pipeline, are in
areas with widespread circumferential
corrosion, or are in areas that could
affect a girth weld; and (4) anomalies
with metal loss due to gouges or
grooves 42 that are greater than 12.5
percent of nominal wall thickness.
2. Summary of Public Comment
A commenter noted that PHMSA
should recognize that gouges and
scrapes are metal loss defects that can
be smoothed by grinding to eliminate
stress concentrations.
Multiple commenters also provided
input on the proposed provisions that
determine repair criteria for metal loss
affecting certain pipe with longitudinal
seams. INGAA, AGA, and a pipeline
industry entity generally supported a
classification of ‘‘immediate’’ for
anomalies with ‘‘an indication of metal
loss affecting a detected longitudinal
seam, if that seam was formed by direct
42 Gouges or grooves are stress concentrators that
lead to cracking and fatigue, which in turn may lead
to accelerated failure.
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current or low frequency or high
frequency electric resistance welding or
by electric flash welding.’’ However,
PG&E requested that PHMSA not
classify metal loss affecting a detected
longitudinal seam as an immediate
repair condition if that seam was formed
by high-frequency electric resistance
welding, as that pipe is considered
ductile. National Fuel requested that
PHMSA categorize longitudinal seam
metal loss based on a minimum metalloss threshold rather than ‘‘an
indication.’’ Certain commenters
requested PHMSA allow operators to
perform a fitness-for-service evaluation
or ECA on selective seam weld
corrosion.
Kern River suggested PHMSA should
consider applicable manufacturing and
tool detection tolerances in the
establishment of repair criteria that
require response to ‘‘any indication of
metal loss.’’
Several commenters, including AGA,
Pauite, and DTE, did not support the
proposed inclusion of ‘‘any indication
of significant seam weld corrosion’’ in
§ 192.713(d)(1)(vi). INGAA and AGA
asserted that seam weld corrosion can
only be conclusively determined by an
in-field examination even though ILI
tools are often employed to identify
possible seam weld corrosion areas.
INGAA requested that gouge and
groove metal loss anomalies be deleted
from the 1-year and 2-year response
conditions. Other commenters noted
that current ILI tools do not have the
capability of differentiating 12.5 percent
gouge or groove metal loss anomalies
from 12.5 percent external corrosion
metal loss anomalies and suggested
PHMSA delete this proposed
requirement. These commenters argued
that, given current ILI technology and
per this proposal, operators would be
required to investigate all metal loss
indications greater than 12.5 percent to
determine if the metal loss was a gouge
or groove. Several trade associations and
pipeline industry entities requested that
operators be allowed to perform
excavations to validate ILI results before
classifying a segment as a high-priority
repair.
Several pipeline industry commenters
disagreed with the proposed repair
criteria and repair methods that differed
from industry standard ASME/ANSI
B31.8S. For example, AGA stated that
they opposed the inclusion of different
repair criteria for different class
locations because this contradicts
ASME/ANSI B31.8S. API noted that
PHMSA’s proposal contradicted the
ASME/ANSI standard by including
depth-based criteria and also stated that
PHMSA should not include the depth-
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based criteria but only reference ASME/
ANSI B31.8S, which is considered the
best accepted practice. Similarly,
INGAA recommended that PHMSA
allow operators to use the repair
methods in ASME/ANSI B31.8S rather
than the proposed criteria.
Some commenters thought that the
new proposed criteria for corrosion
anomalies made the existing corrosion
repair requirements at § 192.485(c)
duplicative and requested PHMSA
delete the existing corrosion repair
requirements for clarity. Other
commenters noted that PHMSA’s
proposed requirement for corrosion
greater than 50 percent of wall thickness
was redundant to other proposed
corrosion metal loss defects and
suggested this specific item should be
deleted. Similarly, commenters
suggested that the criteria for predicted
metal loss greater than 50 percent of
nominal wall located at the crossing of
another pipeline, areas with widespread
circumferential corrosion, or areas that
could affect a girth weld were both too
conservative and duplicative of other
corrosion repair criteria.
At the GPAC meeting on March 26,
2018, regarding the general provisions
and applicability of the corrosion metal
loss repair criteria, commenters
representing the industry noted that for
1-year and 2-year scheduled conditions,
the use of class location safety factors
would be burdensome, as it would
require more frequent repairs for
pipelines in Class 2, Class 3, or Class 4
locations than contemplated by
consensus industry standard ASME/
ANSI B31.8S section 7, figure 4.
The committee also discussed specific
requirements related to the repair of
corrosion anomalies. Echoing many of
the public comments on the topic,
members representing the industry
believed that the newly proposed
corrosion repair requirements were
either overly conservative or duplicative
compared to existing repair
requirements in the corrosion control
subpart. These committee members
suggested the new requirements should
be deleted or otherwise changed to be
less conservative. Additionally, these
members noted that the proposed
criteria for anomalies where corrosion is
greater than 50 percent of wall thickness
would be redundant with other repair
criteria for evaluating corrosion metal
loss defects using accepted analysis
techniques, such as ASME B31G and
remaining strength of corroded pipe
(RSTRENG).43 Further, for corrosion
43 Both are incorporated by reference at § 192.7;
see (c)(4): ASME/ANSI B31G–1991 (Reaffirmed
2004), ‘‘Manual for Determining the Remaining
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metal loss affecting pipe seams,
members representing the industry
suggested the criteria should apply to
corrosion that ‘‘preferentially’’ affects
the long seam,44 and that PHMSA
should allow an ECA to analyze such
defects to prevent unnecessary
excavations.
The committee also suggested that
PHMSA evaluate predicted failure
pressure ratings and thresholds for
remediation schedules of anomalies at
pipeline crossings with widespread
circumferential corrosion or with
corrosion that can affect a girth weld.
Following the discussion, the
committee voted 11–0 that, as published
in the Federal Register, the provisions
in the proposed rule and draft
regulatory evaluation for corrosion
metal loss repair criteria (excluding the
repair timing) were technically feasible,
reasonable, cost-effective, and
practicable if PHMSA: (1) clarified that
the criteria do not apply to corrosion
pits near a long seam but does apply to
corrosion along seams that could lead to
slotting-type crack-like defects, (2)
deleted duplicative criteria, (3) crossreferenced the proposed new fracture
mechanics section with the general
corrosion remediation requirements,
and (4) revised the repair criteria for
scheduled conditions regarding the
predicted failure pressure as discussed
by the committee.
The committee then voted 8–3 (with
each of two members representing State
regulators and one member representing
the public dissenting) that, as published
in the Federal Register, the provisions
in the proposed rule and draft
regulatory evaluation for scheduled
conditions regarding the predicted
failure pressure repair criteria for
corrosion metal loss anomalies were
technically feasible, reasonable, costeffective, and practicable if PHMSA: (1)
incorporated ASME/ANSI B31.8S,
section 7, figure 4, into the repair
criteria; (2) required operators to
consider ILI tool tolerance on all runs;
(3) removed and revised the predicted
failure pressure standards for metal loss
anomalies per the discussion of the
committee; and (4) provided guidance to
improve the understanding and use of
ASME/ANSI B31.8S, section 7, figure 4.
Strength of Corroded Pipelines,’’ 2004, and (j)(1):
AGA, Pipeline Research Committee Project, PR–3–
805, ‘‘A Modified Criterion for Evaluating the
Remaining Strength of Corroded Pipe,’’ (December
22, 1989).
44 Corrosion that ‘‘preferentially’’ affects the long
seam is corrosion that is of and along the weld seam
that is classified as selective seam weld corrosion.
It normally effects low frequency electric resistance
weld seams (LF–ERW) and electric flash welded
seams (EFW).
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52251
For corrosion metal loss anomalies
that meet the ‘‘scheduled’’ criteria (i.e.,
1-year conditions for HCAs and 2-year
conditions for non-HCAs), the GPAC
voted 8–3 that PHMSA should remove
the predicted failure pressure standards
for Class 1 and Class 2 segments from
the NPRM and require operators to use
section 7, figure 4 from ASME/ANSI
B31.8S instead (i.e., retain the current
requirement in place for HCAs under
subpart O).
3. PHMSA Response
When developing the repair criteria in
the NPRM, PHMSA evaluated
grounding the predicted failure pressure
for those criteria in one or more of the
following three factors: (1) the test
pressure of a pipeline, (2) the design
factor of a pipeline, and (3) the HCA
repair criteria. Because PHMSA sought
to improve upon existing HCA repair
criteria, PHMSA decided against using
that factor as the basis for calculating
predicted failure pressures and
proposed using test pressure or design
factor of a pipeline instead. PHMSA
based its proposed threshold for Class 1
pipelines (less than or equal to 1.25
times MAOP predicted failure pressure)
on the maximum test pressure in
§ 192.619 for Class 1 pipelines (1.25
times MAOP). For the repair thresholds
for Class 2, Class 3, and Class 4
pipelines, PHMSA calculated predicted
failure pressures using the reciprocals of
the design factors listed at § 192.111 for
the immediately preceding class
location rating. This approach ensured
an adequate margin to failure even if the
pipeline were to experience a one-class
bump (pursuant to § 192.611) from
changes in population density of the
surrounding area. The resulting
predicted failure pressure thresholds
were less than or equal to 1.39 times
MAOP (reciprocal of the 0.72 Class 1
design factor) for pipelines in a Class 2
location, less than or equal to 1.67 times
MAOP for pipelines in Class 3 locations,
and less than or equal to 2.00 times
MAOP for pipelines in Class 4 locations.
PHMSA believes the repair criteria for
corrosion metal loss that were suggested
by some of the commenters would not
provide adequate safety margin
compared to what PHMSA proposed in
the NPRM. This was discussed at length
by the GPAC, who recommended repair
criteria that, in some cases, were less
conservative than what PHMSA
proposed in the NPRM.
In this final rule, PHMSA adopted the
GPAC’s recommendation to incorporate
ASME/ANSI B31.8S section 7, figure 4,
into the repair criteria by requiring
operators to use it in Class 1 locations
for metal loss anomalies with a
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predicted failure pressure greater than
1.1 times MAOP, which is consistent
with the previous IM repair regulations.
The committee also recommended
PHMSA provide additional guidance on
the use of ASME/ANSI B31.8S section
7, figure 4. ASME/ANSI B31.8S, section
7, figure 4 has three scales for repair that
are based on the MAOP of the pipeline
and the MAOP’s percentage of the
pipeline’s SMYS.45 Operators can use
one of the 3 sliding scales of figure 4,
as appropriate, to address anomalies
when the anomaly has a failure pressure
ratio above 1.1. As discussed
previously, operators are currently
required to follow ASME/ANSI B31.8S
section 7, figure 4 under elements of the
previous IM repair regulations. PHMSA
understands that the 10 percent nominal
safety margin provided by compliance
with ASME/ANSI B31.8S section 7,
figure 4 is appropriate for the relatively
low risk to public safety posed to
pipelines in low-population-density,
Class 1 locations.
However, PHMSA did not accept the
GPAC’s recommendation for Class 2
locations. The number of immediate
repair conditions being discovered
during reassessments in Class 2
locations continues at approximately
the same rate as they were discovered
during the baseline assessment phase of
the IM rule promulgated in 2004,
according to PHMSA annual report data.
PHMSA attributes this to defects that
are not repaired and allowed to grow to
a size that are at or near failure (i.e., an
immediate condition). Existing
immediate repair criteria for pipelines
in Class 2 locations (predicated on
ASME/ANSI B31.8S section 7, figure 4)
allow up to a maximum 10 percent
safety margin over the MAOP. However,
after allowing for pressure excursions
above MAOP due to overpressure
protection device settings, the actual
safety margin is between 0 and 6
percent. PHMSA has determined that
the continued reliance on those ASME/
ANSI B31.8S section 7, figure 4-derived
safety margins in more densely
populated Class 2 locations does not
ensure adequate identification and
elimination of sub-critical defects before
they grow to a size that would raise
immediate safety concerns. Therefore,
in this final rule, PHMSA chooses to
retain the NPRM’s predicted failure
pressure threshold for metal loss
anomalies in Class 2 locations of less
than 1.39 times MAOP.
45 Those three scales pertain to (1) not exceeding
30 percent SMYS, (2) above 30 percent SMYS but
not exceeding 50 percent SMYS, and (3) above 50
percent SMYS.
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For Class 3 and Class 4 locations,
PHMSA considered predicted failure
pressure thresholds between 1.39 times
and 1.50 times MAOP as requested by
the committee. However, PHMSA has
determined that, in order to provide
adequate margin for public safety in
higher- population-density Class 3 and
4 locations, PHMSA could not establish
a predicted failure pressure threshold as
low as 1.39 times MAOP. Therefore, in
this final rule, PHMSA has provided a
repair threshold for anomalies meeting
a predicted failure pressure of less than
1.50 times MAOP for pipelines in Class
3 and Class 4 locations. PHMSA notes
this approach would align repair criteria
with the approach in § 192.619 for
determining maximum allowable
pressures for the same locations, and
reflects that transmission pipelines in
Class 3 and Class 4 locations are more
robust (as a result of thicker walls and
other design requirements) than those
used in Class 1 and Class 2 locations.
PHMSA has provided similar repair
criteria in this final rule for corrosion
metal loss anomalies that are at a
crossing of another pipeline; are in an
area with widespread circumferential
corrosion; could affect a girth weld; or
that preferentially affects detected
longitudinal seams that are formed by
direct current, low-frequency or highfrequency electric resistance welding,
electric flash welding, or with a
longitudinal joint factor less than 1.0.
Specifically, PHMSA is requiring the
repair of conditions that reach less than
1.39 times the MAOP for anomalies in
Class 1 locations or where Class 2
locations contain Class 1 pipe that has
been uprated in accordance with
§ 192.611. For those corrosion metal loss
anomalies at all other Class 2 locations,
as well as those anomalies in Class 3
and Class 4 locations, operators will
have to repair them once they reach a
predicted failure pressure of less than
1.50 times MAOP.
PHMSA is requiring the additional
stringency in Class 1 locations and Class
2 locations compared to the general
corrosion metal loss repair standard
discussed above because, should
corrosion at the crossing of other
pipelines induce failure, multiple
pipelines could be damaged or fail.
Pipelines with anomalies located at
areas of widespread circumferential
corrosion could additionally lose pipe
strength due to outside longitudinal
(pulling force) loading on the pipeline.
And, historically, longitudinal seams
that are formed by direct-current
welding, low-frequency or highfrequency electric resistance welding,
electric flash welding, or that have a
longitudinal joint factor of less than 1.0,
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are more likely to fail. Therefore,
PHMSA has determined that more
stringent repair criteria are necessary for
corrosion metal loss anomalies that
preferentially affect these longitudinal
seams. In contrast, because pipelines in
Class 3 and Class 4 locations are (as
noted above) more robust than those in
Class 1 and Class 2 locations, PHMSA
has determined that it is unnecessary to
impose different thresholds for
pipelines in Class 3 and Class 4
locations based on whether they are
located at the crossing of another
pipeline.
As explained in the discussion for
dent anomalies above, PHMSA agreed
with commenters that the specific
criteria for gouges and grooves was
duplicative with other metal loss
conditions and has chosen not to
finalize gouge and groove criteria in this
final rule. Therefore, the comments
related to whether ILI tools can properly
or reliably identify gouges and grooves
specifically are moot.
F. Repair Criteria—§§ 192.714, 192.933
vi. General Discussion
Process for Analyzing Defects
Discovered—§ 192.933
1. Summary of PHMSA’s Proposal
Following the Enbridge hazardous
liquid incident in 2010 that spilled
nearly 1 million barrels of oil near
Marshall, MI, in 2010, the NTSB
recommended that PHMSA revise
requirements in the hazardous liquid
pipeline safety regulations at
§ 195.452(h)(2) related to the ‘‘discovery
of condition’’ to require, in cases where
a determination about pipeline threats
has not been obtained within 180 days
following the date of inspection, that
pipeline operators notify PHMSA and
provide an expected date when
adequate information will become
available.46 The NTSB also
recommended that PHMSA revise part
195 to state the acceptable methods for
performing engineering assessments of
ILI results, including the assessment of
cracks coinciding with corrosion, with a
safety factor that considers the
uncertainties associated with sizing of
crack defects (P–12–3). Although these
recommendations were for the
hazardous liquid pipeline safety
regulations in part 195, the issues apply
equally to gas pipelines regulated under
part 192.
Accordingly, PHMSA proposed to
amend paragraph (b) of § 192.933 to
46 NTSB Recommendation P–12–4, available at
https://www.ntsb.gov/safety/safety-recs/_layouts/
ntsb.recsearch/Recommendation.aspx?Rec=P-12004.
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require that operators notify PHMSA
within 180 days following an
assessment where the operator cannot
obtain sufficient information to
determine if a condition presents a
potential threat to the integrity of the
pipeline; and expand the requirements
in § 192.933 to clarify that operators
must assure that persons qualified by
knowledge, training, and experience
must analyze the data obtained from an
ILI to determine if a condition could
adversely affect the safe operation of the
pipeline. PHMSA also proposed to
require that operators explicitly
consider uncertainties in reported
results in identifying and characterizing
anomalies, which includes uncertainties
in tool tolerance, detection threshold,
the probability of detection, the
probability of identification, sizing
accuracy, conservative anomaly
interaction criteria, location accuracy,
anomaly findings, and unity chart plots.
PHMSA also proposed to amend
paragraphs (a) and (d) of § 192.933 to
require that operators document a
pipeline’s physical material properties
and attributes that are used in remaining
strength calculations in reliable,
traceable, verifiable, and complete
records. If such records were not
available, operators would be required
to base the pipe and material properties
used in the remaining strength
calculations on properties determined
and documented in accordance with
§ 192.607.
2. Summary of Public Comment
Commenters noted that there were
potential issues with how the revised
repair criteria and the proposed material
verification requirements at § 192.607
would interact regarding remaining
strength calculations. These
commenters requested that, absent
reliable data, PHMSA allow operators to
use supportable, sound engineering
judgments when calculating remaining
strength. This would allow operators to
establish the remaining strength of
affected segments while material
verification was completed. Similarly,
commenters suggested if the value for
specified minimum yield strength is
unknown, operators should be able to
use a conservative default value, such as
30,000 pounds per square inch (psi). For
predicted failure pressure calculations,
operators suggested they should be able
to use the records they have on hand
and operator knowledge for calculations
until any necessary material properties
are verified through § 192.607.
Similarly, at the GPAC meeting on
March 26, 2018, commenters
representing the industry suggested
PHMSA should allow, in the absence of
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traceable, verifiable, and complete
material records,47 for operators to use
sound engineering judgment or
otherwise conservative assumptions in
repair-related decision making, and
recommended PHMSA modify the
regulations as such.
The EDF and PST supported
PHMSA’s proposals related to
considering uncertainties in ILI results
for identifying and characterizing
anomalies. Several pipeline operators
and industry trade associations on the
other hand, including INGAA,
expressed concern that the NPRM
would require pipeline operators to
repair anomalies that do not threaten
pipeline integrity, stating that many
anomalies that are identified by indirect
measurements as requiring repair are
later determined not to require repair
upon examination in the field. These
commenters requested that PHMSA
change the proposed requirements to
distinguish between ILI results and infield examinations and start the repair
timeline with the time an anomaly is
examined in the field and not when it
is identified by ILI.
INGAA suggested that PHMSA change
the proposed requirements to
differentiate between response,
remediation, and repair, and that
PHMSA replace ‘‘repair’’ with
‘‘response’’ in the terms ‘‘2-year repair
criteria’’ and ‘‘1-year repair criteria’’ as
those terms pertain to the non-HCA
repair criteria. INGAA also requested
that PHMSA further divide ‘‘2-year
response conditions’’ into ‘‘2-year
response conditions and scheduled
responses’’ and similarly divide ‘‘1-year
response conditions’’ into ‘‘1-year
response conditions and scheduled
responses.’’ INGAA suggested such a
revision would be necessary because the
proposed requirements for the response
to, and repair of, potential pipeline
anomalies do not recognize the
differences between actions that
47 In an advisory bulletin dated May 7, 2012 (77
FR 26822), PHMSA provided guidelines for what
records would meet a traceable, verifiable, and
complete standard. The phrase ‘‘traceable,
verifiable, and complete’’ matched a phrase from
NTSB recommendation P–10–5, which
recommended to the California Public Utilities
Commission to ensure that PG&E ‘‘aggressively and
diligently searched documents and records relating
to [ . . . ] natural gas transmission lines in class 3
and class 4 locations and class 1 and class 2 high
consequence areas [ . . . ]. These records should be
traceable, verifiable, and complete [ . . . ].’’ See
NTSB Recommendation P–10–5, available at
https://www.ntsb.gov/safety/safety-recs/_layouts/
ntsb.recsearch/Recommendation.aspx?Rec=P-10005. While PHMSA proposed that records meet a
reliable, traceable, verifiable, and complete
standard, PHMSA believes that being consistent
with the guidance it provided in the May 2012
advisory bulletin and the NTSB recommendation
will provide further clarity.
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operators take when evaluating the
result of integrity assessments versus
those actions operators take following
in-field examinations of potential
anomalies.
Several commenters requested that
PHMSA change the proposed regulatory
language to distinguish between ILI
results and in-field examinations
(response) and the actual remediation
activity (repair) with a view to start the
repair timeline after an anomaly is
examined in the field and not when it
is identified by ILI. Commenters
suggested separate timelines to
distinguish between the ‘‘response’’ and
‘‘repair’’ phases of pipeline remediation.
3. PHMSA Response
PHMSA addressed comments
pertaining to the use of sound
engineering judgment and assumed
values to evaluate anomalies when data
required for the evaluation is unknown
or not available in traceable, verifiable,
and complete records in the 2019 Gas
Transmission Rule at § 192.712.48 If an
operator does not have one or more of
the material properties necessary to
perform an ECA analysis (diameter, wall
thickness, seam type, grade, and Charpy
v-notch toughness values, if applicable),
the operator must use the conservative
assumptions PHMSA provided and
include the pipeline segment in its
program to verify the undocumented
information in accordance with the
material properties verification
requirements at § 192.607.
In the Response to Petitions for
Reconsideration on the 2019 Gas
Transmission Rule,49 PHMSA stated
that if operators are missing any
material properties during anomaly
evaluations and repairs, operators must
confirm those material properties under
§§ 192.607 and 192.712(e) through (g).
For consistency in this final rule, and to
make this requirement more explicit,
PHMSA has linked those material
property confirmation requirements to
the anomaly repair requirements by
cross-referencing § 192.607 at both
§§ 192.714 and 192.933. PHMSA will
also note that, in accordance with the
section 23 mandate in the 2011 Pipeline
Safety Act, operators reported that
approximately 13 percent of pipeline
segment mileage in HCAs and Class 3
and Class 4 locations lack adequate
documentation of the physical and
operational characteristics of the
pipelines necessary to confirm the
proper MAOP. Such documentation is
48 See
49 85
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also critical for performing predicted
failure pressure calculations.
In an earlier section of the repair
criteria discussion, PHMSA noted that
the identification of anomalies based on
ILI results is an actionable indication
that there might be an injurious defect
in the pipeline. Establishing repair
criteria based on operators discovering
these actionable anomalies assures that
these anomalies are investigated
promptly and repaired. Therefore,
PHMSA disagrees with commenters
who suggested that there should be
separate timelines for anomaly
responses and repairs, as it would be
prudent for operators to perform any
necessary repairs once the operator has
excavated the pipe and exposed the
anomaly for investigation rather than
deferring such repairs.
F. Repair Criteria—§§ 192.714, 192.933
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vii. Miscellaneous Comments
1. Summary of Public Comments
Commenters were concerned that the
requirements in this rulemaking would
apply to gas gathering pipelines and
requested that PHMSA clarify this is not
the case. Similarly, the GPAC, in its late
March 2018 meeting, recommended
PHMSA clarify that the non-HCA repair
criteria applied to those pipeline
segments not currently covered under
the IM regulations at subpart O.
Additionally, pipeline operators and
their trade associations requested that
PHMSA clarify the effective date of the
repair provisions, as the requirements
were proposed in an allegedly
retroactive section of the regulations.
These commenters claimed, as written,
the proposed provisions would force
operators to apply the revised repair
criteria to prior ILI assessments that, at
the time, met all the standards of the
regulations. Some of these commenters
recommended PHMSA establish
reasonable, risk-based timeframes for
operators to implement repairs of
anomalies that were historically
identified and were repaired in
accordance with the code requirements
of the time. The GPAC, during their
meeting in late March of 2018, similarly
recommended that PHMSA add an
effective date to these general repair
provisions to clarify that they were not
retroactive.
Some commenters also discussed the
application of the proposed repair
criteria to pipelines outside of HCAs
that have established their MAOP under
the alternative requirements at
§ 192.620. The GPAC recommended
PHMSA apply appropriate predicted
failure pressure factors to alternative
MAOP pipelines based on class location
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and design factors for scheduled
conditions under the repair criteria.
2. PHMSA Response
PHMSA did not intend for the new
repair criteria for non-HCA pipe
segments to be applicable to gas
gathering pipelines, HCA segments, or
offshore transmission lines. However,
PHMSA will consider expanding the
application of these provisions in the
future. In this final rule, to clarify that
the new non-HCA repair criteria apply
only to onshore transmission lines,
PHMSA placed the new non-HCA repair
criteria in a new § 192.714, which
applies only to onshore transmission
lines. Subsequently, PHMSA withdrew
all proposed changes to § 192.713.
PHMSA has also revised § 192.9 in this
final rule to exempt regulated gas
gathering lines from the requirements of
§ 192.714. Additionally, PHMSA has
modified § 192.711 in this final rule to
clarify that the new repair criteria in
§ 192.714 do not apply to gathering lines
or HCA segments subject to subpart O.
The current and unchanged § 192.713
would continue to apply to regulated
gas gathering lines. Although the
creation of a new § 192.714 was not
discussed at the GPAC, PHMSA
determined that this approach was a
clearer means to specify that the new
non-HCA repair criteria only apply to
onshore transmission pipelines and
meet the intent of the GPAC
recommendation to clarify that the nonHCA repair criteria do not apply to
gathering lines, HCA segments, or
offshore transmission lines.
Furthermore, PHMSA determined that
this approach avoids duplication of
repair language in other code sections.
PHMSA did not intend to imply that
the new repair criteria were to be
applied retroactively and has clarified
this intent in this final rule by revising
§ 192.711(b) to include an effective date
as recommended by the GPAC.
Regarding alternative MAOP
pipelines, the NPRM did not propose,
and therefore did not give opportunity
for comment on, changes to repair
criteria for alternative MAOP pipe
segments. However, PHMSA agrees with
commenters that the language proposed
in the NPRM could create ambiguity
with respect to the applicability of the
non-HCA repair criteria to pipe with
MAOP established in accordance with
§ 192.620. Therefore, in this final rule,
PHMSA more broadly exempted
alternative MAOP lines from
compliance with non-HCA repair
criteria and reiterated the applicability
of the repair criteria provided at the
alternative MAOP provisions under
§ 192.620(d)(11) as they provide a
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comparable level of safety based upon
the operating factors. PHMSA did not
make a corresponding change to
§ 192.933, as alternative MAOP
pipelines in HCAs must meet both the
HCA and the alternative MAOP repair
criteria. This approach is preferable to
repeating the alternate MAOP repair
criteria in two locations of part 192.
G. Definitions—§ 192.3
i. Close Interval Survey
1. Summary of PHMSA’s Proposal
In the NPRM, PHMSA proposed a
new definition for ‘‘close interval
survey’’ as a series of closely spaced
pipe-to-electrolyte potential
measurements taken to assess the
adequacy of cathodic protection or to
identify locations where a current may
be leaving the pipeline and may cause
corrosion, and for the purpose of
quantifying voltage drops other than
those across the structure electrolyte
boundary.
2. Summary of Public Comment
Comments from the trade associations
and GPAC members representing the
industry questioned whether PHMSA
should tie the definition of ‘‘close
interval survey’’ to a corresponding
NACE standard for consistency. PHMSA
presented some minor changes to the
definition at the meeting on March 28,
2018, and the committee voted 13–0
that PHMSA should adopt those
changes into the final rule.
3. PHMSA Response
After considering the comments and
GPAC recommendations, PHMSA is
adopting the definition of ‘‘close
interval survey’’ as recommended by
GPAC. As such, PHMSA has specified
that the pipe-to-electrolyte potential
measurements are taken ‘‘over the
pipe,’’ and added the phrase ‘‘such as
when performed as a current
interrupted, depolarized, or native
survey’’ to qualify what is ‘‘other than
those across the structure electrolyte
boundary.’’
G. Definitions—§ 192.3
ii. Distribution Center
1. Summary of PHMSA’s Proposal
PHMSA proposed to define a
‘‘distribution center’’ as a location
where gas volumes are either metered or
have a pressure or volume reduction
prior to delivery to customers through a
distribution line.
2. Summary of Public Comment
AGL Resources, Pipeline Safety
Coalition, Southern California Gas
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Company, Spire STL Pipeline LLC, and
Xcel Energy supported PHMSA’s
intention to define the term
‘‘distribution center.’’ In particular, AGL
Resources stated that the proposed
definition would remove confusion and
the potential for conflict between
operators and regulators throughout the
Nation. Like its comments on the
proposed definition for ‘‘transmission
line,’’ Xcel Energy suggested that
PHMSA add an implementation period
for operators to handle the regulatory
impacts of the new definition.
AGA supported PHMSA’s effort to
define a ‘‘distribution center’’ to ensure
consistency and certainty in the
identification of transmission lines.
However, AGA also stated that PHMSA
failed to provide any justification or
explanation for its proposed definition,
and AGA proposed an alternative
definition of ‘‘distribution center’’
where piping downstream of a
distribution center that operates above
20 percent SMYS would be classified as
a transmission line. Other organizations,
such as Alliant Energy, Dominion
Energy, PECO Energy, Paiute Pipeline
Company, and Southwest Gas
Corporation, supported AGA’s
alternative definition.
TPA recommended PHMSA revise the
proposed definition of ‘‘distribution
center’’ to provide a clear endpoint for
transmission lines and the start of
distribution lines. Atmos Energy stated
that the proposed definition did not
recognize the many possible
configurations of pipes in which
transmission pipelines deliver to
distribution systems. For example,
Oleksa and Associates stated that some
distribution systems may have no
meters prior to delivery to customers
and also may have no pressure or
volume reductions (e.g., a distribution
system supplied by a landfill). Lastly,
Cascade Natural Gas requested the term
‘‘distribution center’’ clearly refer to
distribution pipelines and that such a
definition should not be included in a
rulemaking for transmission and
gathering pipelines.
At the GPAC meeting, PHMSA offered
for the committee’s consideration the
option of recommending withdrawal of
the proposed definition for ‘‘distribution
center.’’ Committee members opposed
this suggestion, stating that finalizing a
definition for ‘‘distribution center’’
would provide the industry and
regulators with regulatory certainty and
clarity. During the meeting, committee
members came to a consensus on the
definition of a ‘‘distribution center’’
based on comments the industry
provided. However, certain committee
members representing the public were
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not inclined to adopt a definition of a
‘‘distribution center’’ that was based on
the comments provided by industry and
wished to defer to PHMSA regarding the
wordsmithing of the definition.
Following the discussion, the
committee voted 10–0 that the
definition for ‘‘distribution center’’ was
technically feasible, reasonable, costeffective, and practicable if PHMSA
incorporated a definition for
‘‘distribution center’’ in the final rule
and considered revising the definition
to mean the initial point where gas
enters piping used to deliver gas to
customers for end use as opposed to
customers who purchase it for resale.
Examples of a distribution center would
include a metering location; a pressure
reduction location; or where there is a
reduction in the volume of gas, such as
a lateral off a transmission pipeline.
3. PHMSA Response
After considering the comments
received and the GPAC’s
recommendations, PHMSA is adopting
the definition recommended by GPAC
so that a ‘‘distribution center’’ means
the initial point where gas enters piping
used to deliver gas to customers for end
use as opposed to customers who
purchase it for resale.
PHMSA disagrees that an
implementation period for the
definition is appropriate, given that this
term has been in use for a long period
of time. PHMSA agrees with
commenters for the need to clarify the
end point of transmission and the start
of distribution. PHMSA agrees with
those commenters who suggested that
piping downstream of a distribution
center operating at above 20 percent
SMYS should be considered a
transmission line and is modifying the
definition of ‘‘transmission line’’
accordingly in this final rule.
G. Definitions—§ 192.3
iii. Dry Gas or Dry Natural Gas
1. Summary of PHMSA’s Proposal
In the NPRM, PHMSA proposed a
new definition for the term ‘‘dry gas or
dry natural gas’’ to mean gas with less
than 7 pounds of water per million
cubic feet that is not subject to excessive
upsets allowing electrolytes into the gas
system.
2. Summary of Public Comment
GPAC members representing the
industry asked whether PHMSA should
tie the definition for dry gas to the
corresponding NACE standard for
continuity. Committee members
representing the public were concerned
about incorporating by reference the
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definition into the regulations but were
amenable to lifting the language directly
from the standard to ensure consistency.
PHMSA representatives noted that the
agency could consider the NACE
definition and make the definition for
dry gas less prescriptive than proposed.
After discussion, the committee voted
13–0 that the definition for ‘‘dry gas or
dry natural gas’’ was technically
feasible, reasonable, cost-effective, and
practicable if PHMSA revised the
definition to be consistent with the
NACE definition as discussed at the
meeting.
3. PHMSA Response
PHMSA has taken into consideration
the comments as well as the GPAC
recommendations and is modifying the
definition for ‘‘dry gas or dry natural
gas’’ to be consistent with the NACE
standard. More specifically, the
definition specifies that ‘‘dry gas or dry
natural gas’’ is gas ‘‘above its dew point
and without condensed liquids.’’
G. Definitions—§ 192.3
iv. Electrical Survey
1. Summary of PHMSA’s Proposal
In the NPRM, PHMSA proposed
revising the term ‘‘electrical survey’’ so
that it means a series of closely spaced
measurements of the potential
difference between two reference
electrodes to determine where the
current is leaving the pipe on
ineffectively coated or bare pipelines.
2. Summary of Public Comment
PHMSA received a variety of
comments on the definition for
‘‘electrical survey.’’ Some commenters
expressed support for the definition and
its inclusion in the regulations. Other
commenters supported the concept of
the definition but provided PHMSA
with varying edits to improve on the
clarity and functionality of the
definition.
Several commenters noted that the
proposed definition for electrical survey
was duplicative with the proposed
definition for ‘‘close interval survey’’
and recommended that PHMSA retain
the definition for close interval survey
instead. Some of these commenters
noted that the proposed definition for
electrical survey was more restrictive
than the definition of electrical survey
in NACE standards and excluded
certain types of surveys. Other
commenters suggested that the proposed
definition for electrical survey should
match the definition in various NACE
standards.
NACE itself believed that the
definition used in the NPRM for
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‘‘electrical survey’’ was ambiguous and
inaccurate, stating the proposed
definition does not align with current
terminology and accepted pipeline
integrity practices. NACE recommended
that PHMSA use the definition for
‘‘indirect inspection’’ in NACE SP0502,
which is widely accepted as standard
practice and should meet PHMSA’s
intent.
The GPAC recommended that
PHMSA withdraw the proposed changes
to appendix D as a part of the
recommended revisions to the proposed
corrosion control regulations. There was
no further discussion on the definition
for the term, and the committee voted,
13–0, to delete the definition from the
rule.
3. PHMSA Response
PHMSA notes that, when the
committee voted to withdraw the
proposed changes to appendix D as a
part of the corrosion control discussion,
a revised definition for electrical survey
was unnecessary as all references to
‘‘electrical surveys’’ were removed.
Therefore, PHMSA agrees with the
GPAC recommendation and has struck
the proposed revision to the definition
of ‘‘electrical survey’’ from this final
rule.
G. Definitions—§ 192.3
v. Hard Spot
1. Summary of PHMSA’s Proposal
In the NPRM, PHMSA proposed to
define a ‘‘hard spot’’ as steel pipe
material with a minimum dimension
greater than 2 inches (50.8 mm) in any
direction with hardness greater than or
equal to Rockwell 35 HRC, Brinnel 327
HB, or Vickers 345 HV10.
2. Summary of Public Comment
During the GPAC meeting, committee
members noted there was a small
editorial correction that needed to be
made—changing ‘‘Brinnel’’ to ‘‘Brinell’’
—and also recommended that the
definition be prefaced with the phrase
‘‘an area on’’ so that the definition reads
‘‘an area on steel pipe material [. . .].’’
3. PHMSA Response
PHMSA has modified the proposed
definition of hard spot as the GPAC
recommended for this final rule.
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3. PHMSA Response
After considering these comments,
PHMSA is modifying the definitions of
both ‘‘in-line inspection’’ and ‘‘in-line
inspection tool or instrumented internal
inspection device’’ based on the
definitions in NACE SP0102–2010. In
accordance with the GPAC
recommendation, PHMSA is also noting
that an ILI can include both tethered
and self-propelled (i.e., ‘‘freeswimming’’) tools.
vii. Transmission Line
vi. In-Line Inspection (ILI) and In-Line
Inspection Tool or Instrumented
Internal Inspection Device
1. Summary of PHMSA’s Proposal
In the NPRM, PHMSA proposed to
add definitions for ‘‘in-line inspection
21:07 Aug 23, 2022
2. Summary of Public Comment
NACE International commented that
the proposed definitions of ‘‘in-line
inspection’’ and ‘‘in-line inspection tool
or instrumented internal inspection
device’’ do not align with the definition
provided in NACE International
Standard SP01024 or SP0102,
respectively. NACE International
suggested that PHMSA use the
definition in NACE Standard SP0102, as
PHMSA had proposed to incorporate by
reference the standard in the
regulations.
The GPAC reviewed the proposed
definitions and, following their
discussion, voted 13–0 that the
definitions for ‘‘in-line inspection’’ and
‘‘in-line inspection tool or instrumented
internal inspection device’’ were
technically feasible, reasonable, costeffective, and practicable if PHMSA
considered clarifying in the preamble
that the phrase ‘‘a line that can
accommodate inspection by means of an
instrumented in-line inspection tool’’
referred to pipeline segments that can be
inspected with free-swimming ILI tools
without any permanent physical
modification of the pipeline segment.
G. Definitions—§ 192.3
G. Definitions—§ 192.3
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(ILI)’’ and ‘‘in-line inspection tool or
instrumental internal inspection
device’’ to § 192.3. Specifically, the term
‘‘in-line inspection’’ would mean the
inspection of a pipeline from the
interior of the pipe using an ILI tool,
which may also be known as intelligent
or smart pigging. The term ‘‘in-line
inspection tool or instrumented internal
inspection device’’ would mean a
device or vehicle that inspects a
pipeline from the inside using a nondestructive technique. Such a device
might also be called an intelligent or
smart pig.
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1. Summary of PHMSA’s Proposal
In the NPRM, PHMSA proposed to
modify the second criterion of the
‘‘transmission line’’ definition to base
the percentage of SMYS on the MAOP
of the pipeline, whereas currently it is
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based on the pressure at which the
pipeline is operating. PHMSA also
proposed editorial changes to the
‘‘Note’’ section of the definition and
make it clearer that ‘‘factories, power
plants, and institutional users of gas’’
were examples of a large-volume
customer.
2. Summary of Public Comment
AGA asserted that modifying the
second criterion in the ‘‘transmission
line’’ definition in conjunction with
other definition changes PHMSA
proposed would result in the
reclassification of some transmission
pipelines to distribution lines and some
distribution pipelines to transmission
lines. Several pipeline operators and
industry representatives, including AGL
Resources, Alliant Energy, Black Hills
Energy, Cascade Natural Gas,
Centerpoint Energy, Spire, Delmarva
Power, National Grid, National Fuel Gas
Supply Corporation, North Dakota
Petroleum Council, Paiute Pipelines,
TECO Peoples Gas, TPA, and PECO
Energy, supported AGA’s comments or
provided similar recommendations.
Additionally, Dominion East Ohio and
Southwest Gas objected to PHMSA’s
proposed modifications to the
definition, stating that the proposed
definition would burden operators with
ongoing IM programs with no additional
benefit to public safety.
APGA commented that PHMSA’s
slight rewording of the note in the
transmission definition regarding types
of large-volume customers could be
interpreted to mean that only factories,
power plants, and institutional users of
gas can be large-volume customers.
APGA suggested PHMSA change the
proposed language in the final rule to
clarify that those listed items are
examples of large-volume customers
rather than a comprehensive list.
ONE Gas proposed an alternative
simplified approach to the definition of
‘‘transmission line’’ that focuses on a
line’s MAOP as it relates to the
percentage of yield strength.
There were various comments from
other pipeline operators, including the
suggestion that PHMSA remove the term
‘‘distribution center’’ from the definition
of ‘‘transmission line,’’ allow operators
to use MAOP to determine a
transmission pipeline, and provide an
implementation period for operators to
incorporate regulatory requirements of
the newly defined transmission lines.
During the GPAC meeting, committee
members representing the industry
expressed support for allowing
operators to designate pipelines
voluntarily as transmission lines,
especially if their risk profile was high,
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so that operators could operate and
maintain those lines to a higher
standard.
Following the discussion, the
committee voted 10–0 that the
definition for ‘‘transmission line’’ was
technically feasible, reasonable, costeffective, and practicable if PHMSA
included the phrase ‘‘an interconnected
series of pipelines’’ within the text of
the definition and allowed operators to
designate pipelines voluntarily as
transmission lines.
3. PHMSA Response
PHMSA has considered the comments
received regarding the proposed
definition of a ‘‘transmission line.’’
PHMSA agrees with the
recommendation from the GPAC to
allow operators to designate pipelines
voluntarily as transmission lines, as
well as the recommendation from the
GPAC to include the phrase ‘‘an
interconnected series of pipelines.’’
Accordingly, PHMSA has revised the
definition of ‘‘transmission line’’ in this
final rule to include these
recommendations.
PHMSA agrees with commenters that
the language to clarify the examples of
large-volume customers may imply a
specific list and has withdrawn the
changes to the note in the definition. In
response to the comment on providing
an implementation period for
compliance with the new definition,
PHMSA notes that it does not apply
separate implementation periods to
definitions outside of the effective date
of the rule. If PHMSA determines that
corresponding regulations would be
affected by a change in a definition, it
incorporates appropriate
implementation time to those
regulations as necessary.
PHMSA also notes that, per the
comments received on the definition for
‘‘distribution center,’’ it agreed with
commenters who suggested that piping
downstream of a distribution center
operating at above 20 percent of SMYS
should be considered a transmission
line and is modifying the definition of
‘‘transmission line’’ accordingly in this
final rule.
PHMSA sees no functional difference
in changing the definition of a
transmission line from a pipeline that
operators at a hoop stress of 20 percent
or more of SMYS and a pipeline that has
a MAOP of 20 percent or more of SMYS.
For a pipeline to operate above 20
percent or more of SMYS, it will have
an MAOP of 20 percent or more of
SMYS. If an operator has a pipeline
where the theoretical MAOP is higher
than the pipeline’s actual operating
pressure, and therefore the line would
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52257
need to be reclassified, the operator
could reduce the MAOP of the line to
keep the line’s classification the same
without affecting its operating pressure.
adopting in this final rule revisions to
§ 192.9 to except each of offshore and
Types A, B, and C 50 gas gathering lines
from those requirements.
G. Definitions—§ 192.3
Section 192.13 What general
requirements apply to pipelines
regulated under this part?
Section 192.13 prescribes general
requirements for gas pipelines. PHMSA
has determined that public safety and
environmental protection would be
improved by requiring operators of
transmission lines to evaluate and
mitigate risks during all phases of the
useful life of a pipeline as an integral
part of managing pipeline design,
construction, operation, maintenance,
and integrity, including the MOC
process.
As such, PHMSA has added a new
paragraph (d) to § 192.13 with a general
clause for transmission pipeline
operators that invokes the requirements
for the MOC process as it is outlined in
ASME/ANSI B31.8S, section 11, and
explicitly articulates the requirements
for a MOC process applicable to onshore
gas transmission pipelines. This final
rule requires each operator to have a
MOC process that must include the
reason for change, authority for
approving changes, analysis of
implications, acquisition of required
work permits, documentation,
communication of change to affected
parties, time limitations, and
qualification of staff. While these
general attributes of change
management are already required for
covered segments by virtue of the
incorporation by reference of ASME/
ANSI B31.8S, PHMSA believes it will
improve the visibility and emphasis on
these important program elements to
require them for all onshore
transmission pipelines directly in the
rule text.
viii. Wrinkle Bend
1. Summary of PHMSA’s Proposal
In the NPRM, PHMSA proposed to
define ‘‘wrinkle bend’’ as a bend in the
pipe that was formed in the field during
construction such that the inside radius
of the bend has one or more ripples of
various sizes or where the ratio of peaks
to peaks or peaks to valleys are of a
certain size, or where a mathematical
equation could be substituted when a
wrinkle bend’s length cannot reliably be
determined.
2. Summary of Public Comment
There was no significant public
comment on this definition, and the
GPAC recommended PHMSA adopt the
definition as it was published in the
NPRM.
3. PHMSA Response
PHMSA adopts the definition as it
was published in the NPRM.
IV. Section-by-Section Analysis
Section 192.3 Definitions
Section 192.3 provides definitions for
various terms used throughout part 192.
In support of other regulations adopted
in this final rule, PHMSA is amending
the definition of ‘‘transmission line’’
and is adding new definitions for ‘‘close
interval survey,’’ ‘‘distribution center,’’
‘‘dry gas or dry natural gas,’’ ‘‘hard
spot,’’ ‘‘in-line inspection,’’ ‘‘in-line
inspection tool or instrumented internal
inspection device,’’ and ‘‘wrinkle
bend.’’ The definitions, including ‘‘inline inspection,’’ ‘‘dry gas or dry natural
gas,’’ and ‘‘hard spot,’’ clarify technical
terms used in part 192 or in this
rulemaking.
Section 192.7 What documents are
incorporated by reference partly or
wholly in this part?
Section 192.7 lists documents that are
incorporated by reference in part 192.
PHMSA is making conforming
amendments to § 192.7 to include two
NACE standard practice documents
regarding SCCDA and ICDA.
Section 192.9 What requirements
apply to gathering lines?
Section 192.9 lists the requirements
that are applicable or not applicable to
gathering lines. This final rule addresses
several new requirements for
transmission lines that are not intended
to apply to gathering lines; PHMSA is
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Section 192.18 How To Notify PHMSA
Section 192.18 in subpart A contains
the procedure for an operator to submit
notifications to PHMSA. Paragraph (c)
has been modified to incorporate
notification requirements for the use of
‘‘other technology’’ with external
corrosion control and ICDA per
§§ 192.461(g) and 192.927(b).51 This is
50 PHMSA notes that it has introduced in this
final rule revisions to § 192.9(e), which paragraph
was adopted in the Gas Gathering Final Rule, to
identify specific provisions of part 192 that would
apply to the new Type C category of part 192regulated onshore gas gathering pipelines.
51 PHMSA notes that between publication of this
final rule and its effective date, regulatory
amendments to § 191.18 adopted in rulemaking
published in April 2022 will have been codified in
the Code of Federal Regulations. ‘‘Pipeline Safety:
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Federal Register / Vol. 87, No. 163 / Wednesday, August 24, 2022 / Rules and Regulations
consistent with the requirements
PHMSA issued with the use of other
technology for provisions finalized in
the 2019 Gas Transmission Rule.
Section 192.319 Installation of Pipe in
a Ditch
Section 192.319 prescribes
requirements for installing pipe in a
ditch, including requirements to protect
pipe coating from damage during the
process. Sometimes pipe coating is
damaged during the construction
process while it is being handled,
lowered, and backfilled, which can
compromise its ability to protect against
external corrosion. Accordingly, this
final rule adds new paragraphs (d)
through (g) to § 192.319, which require
that onshore gas transmission operators
perform an above-ground indirect
assessment to identify locations of
suspected damage promptly after
backfilling is completed and remediate
coating damage. Mechanical damage is
also detectable by these indirect
assessment methods, since the forces
that can mechanically damage steel pipe
usually result in detectable coating
defects.
If an operator uses ‘‘other technology’’
to perform an assessment required
under this section, paragraph (e)
requires the operator to notify PHMSA
in accordance with § 192.18. Paragraph
(g) requires each operator of
transmission pipelines to make and
retain, for the life of the pipeline,
records documenting the coating
assessment findings and repairs. The
additional requirements of this section
do not apply to gas gathering pipelines
or distribution mains.
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Section 192.461 External Corrosion
Control: Protective Coating
Section 192.461 prescribes
requirements for protective coating
systems. Certain types of coating
systems that have been used extensively
in the pipeline industry can impede the
process of cathodic protection if the
coating disbonds from the pipe.
Accordingly, this final rule amends
paragraph (a)(4) to require that pipe
coating has sufficient strength to resist
damage during installation and backfill,
and it also adds a new paragraph (f) to
require that onshore gas transmission
operators perform an above-ground
indirect assessment to identify locations
Requirement of Valve Installation and Minimum
Rupture Detection Standards,’’ 87 FR 20940 (Apr.
8, 2022) (identifying an effective date in October
2022) (Valve Installation Final Rule). The
amendatory text at the end of this final rule,
therefore, reflects the text of § 192.18 as it will be
revised when the Valve Installation Final Rule
becomes effective.
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of suspected damage promptly after
backfill is completed or anytime there is
an indication that the coating might be
compromised. To ensure the prompt
remediation of any severe coating
damage, new paragraph (h) requires
operators create a remedial action plan
and provides the specific timing
requirements for repairs. New paragraph
(g) requires an operator to notify
PHMSA, in accordance with § 192.18, if
using ‘‘other technology’’ for the coating
assessment, and paragraph (i) specifies
the documentation requirements for this
section. The additional requirements of
this section do not apply to gas
gathering pipelines or distribution
mains.
Section 192.465 External Corrosion
Control: Monitoring
Section 192.465 requires that
operators monitor CP and take prompt
remedial action to correct deficiencies
indicated by the monitoring. To clarify
that regulatory requirement, this final
rule amends paragraph (d) to require
that operators of onshore transmission
pipelines must complete remedial
action no later than the next monitoring
interval specified in § 192.465, within 1
year, or within 6 months of obtaining
any permits, whichever is less.
This final rule also adds a new
paragraph (f) to require onshore gas
transmission operators to conduct
annual test station readings to
determine if CP is below the level of
protection required in subpart I. For
non-systemic or location-specific causes
of insufficient CP, the operator must
investigate and mitigate the cause. For
insufficient CP due to systemic causes,
an operator must complete CIS with the
protective current interrupted, unless it
is impractical to do so based on a
geographical, technical, or safety reason.
For example, issues related to cost
would not be an adequate reason for not
performing the survey, whereas
performing a survey on a pipeline
protected by direct buried sacrificial
anodes (anodes directly connected to
the pipelines) might be impractical. The
revisions to paragraph (d) and new
paragraph (f) do not apply to gas
gathering lines or distribution mains.
Section 192.473 External Corrosion
Control: Interference Currents
Interference currents can negate the
effectiveness of CP systems. Section
192.473 currently prescribes general
requirements to minimize the
detrimental effects of interference
currents. However, subpart I does not
presently contain specific requirements
to monitor and mitigate detrimental
interference currents. Accordingly, this
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final rule adds a new paragraph (c) to
require that onshore gas transmission
operator corrosion control programs
include interference surveys to detect
the presence of interference currents
when potential monitoring indicates a
significant increase in stray current, or
when new potential stray current
sources are introduced. Sources of stray
current can include co-located
pipelines, structures, HVAC power
lines, new or enlarged power
substations, new pipelines, and other
structures. They can also include
additional generation, a voltage
uprating, and additional lines. The rule
also requires operators perform remedial
actions no later than 15 months after
completing the interference survey, with
an allowance for permitting, to protect
the pipeline segment from detrimental
interference currents. These additional
requirements do not apply to gas
gathering pipelines or distribution
mains.
Section 192.478 Internal Corrosion
Control: Monitoring
Section 192.477 prescribes
requirements to monitor internal
corrosion if corrosive gas is being
transported. However, the existing rules
do not prescribe operators continually
or periodically monitor the gas stream
for the introduction of corrosive
constituents through system
modifications, gas supply changes,
upset conditions, or other changes. This
could result in operators not identifying
internal corrosion if an initial
assessment did not identify the presence
of corrosive gas. Accordingly, PHMSA
has determined that additional
requirements are needed to ensure that
operators effectively monitor their gas
stream quality to identify if, and when,
corrosive gas is being transported and
mitigate deleterious gas stream
constituents (e.g., contaminants or
liquids).
Therefore, this final rule adds a new
§ 192.478 to require onshore gas
transmission operators monitor for
known deleterious gas stream
constituents and evaluate gas
monitoring data once every calendar
year, not to exceed a period of 15
months. Additionally, this final rule
adds a requirement for onshore gas
transmission operators to review their
internal corrosion monitoring and
mitigation program annually, not to
exceed 15 months, and adjust the
program as necessary to mitigate the
presence of deleterious gas stream
constituents. These requirements are in
addition to the existing requirements to
check coupons or perform other
methods to monitor for the actual
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presence of internal corrosion in the
case of transporting a known corrosive
gas stream. The new § 192.478 does not
apply to gas gathering pipelines or
distribution mains.
Section 192.485 Remedial Measures:
Transmission Lines
Section 192.485 prescribes
requirements for operators to perform
remedial measures to address general
corrosion and localized corrosion
pitting in transmission pipelines. For
such conditions, the requirements
specify that an operator may determine
the strength of pipe based on actual
remaining wall thickness by using the
procedure in ASME/ANSI B31G or the
procedure in AGA Pipeline Research
Committee Project PR 3–805
(RSTRENG). PHMSA has determined
that additional requirements are needed
beyond ASME/ANSI B31G and
RSTRENG to ensure such calculations
have a sound basis and has revised
§ 192.485(c) to specify that an operator
must calculate the remaining strength of
the pipe in accordance with § 192.712,
which prescribes important aspects
such as pipe and material properties,
assumptions allowed when data is
unknown, accounting for uncertainties,
and recordkeeping requirements.
Section 192.613
Surveillance
Continuing
Extreme weather and natural disasters
can affect the safe operation of a
pipeline. Accordingly, this final rule
revises § 192.613 to require operators to
perform inspections after these events
and take appropriate remedial actions.
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Section 192.710 Transmission Lines:
Assessments Outside of High
Consequence Areas
Section 192.710 prescribes
requirements for the periodic
assessment of certain pipelines outside
of HCAs. In the NPRM, PHMSA
proposed for operators to use the nonHCA repair criteria being finalized in
this rule if they performed an
assessment on a non-HCA pipeline and
discovered an anomaly requiring repair.
However, in splitting the rulemaking,
PHMSA finalized the assessment
requirement in the 2019 Gas
Transmission Final Rule but did not
incorporate regulatory text establishing
the corresponding repair criteria.
Therefore, in this final rule, PHMSA has
revised the assessment requirement at
§ 192.710 to require operators to use the
repair criteria finalized in this
rulemaking if anomalies are discovered
during these assessments.
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Section 192.711 Transmission Lines:
General Requirements for Repair
Procedures
Section 192.711 prescribes general
requirements for repair procedures. For
non-HCA segments, the existing
regulations required that operators make
permanent repairs as soon as feasible.
However, no specific repair criteria
were detailed, and no specific
timeframe or pressure reduction
requirements were provided. PHMSA
has determined that more specific repair
criteria are needed for pipelines not
covered under the integrity management
regulations. Such repair criteria will
help to maintain safety in a consistent
manner in Class 1 through Class 4
locations that may have significant
populations but that are not HCAs.
Accordingly, this final rule amends
paragraph (b)(1) of § 192.711 to require
operators remediate specific conditions,
as defined in § 192.714, on non-HCA gas
transmission pipelines. Paragraph (b)(1)
retains the existing requirement that
operators must repair anomalies on
gathering pipelines regulated in
accordance with § 192.9 as soon as
feasible.
Section 192.712 Analysis of Predicted
Failure Pressure and Critical Strain
Levels
In the 2019 Gas Transmission Rule,
PHMSA updated and codified minimum
standards for determining the predicted
failure pressure of pipelines containing
anomalies or defects associated with
corrosion metal loss and cracks. In this
final rule, PHMSA is revising the repair
criteria for gas transmission pipelines,
including for dents. Some of the revised
dent repair criteria allow operators to
determine critical strain levels for dents
and defer repairs if critical strain levels
are not exceeded. As such, PHMSA has
established minimum standards for
operators to calculate critical strain
levels in pipe with dent anomalies or
defects and has included those
standards in a new paragraph (c) of
§ 192.712. The title of this section has
also been updated to reflect this
addition. PHMSA has also provided
reassessment schedules for engineering
critical assessments that operators
perform to determine maximum
reevaluation intervals to ensure that
anomalies do not grow to critical sizes.
52259
transmission pipelines operating at or
above 40 percent of SMYS. PHMSA has
determined that more explicit
requirements are needed in § 192.714 to
identify criteria for the severity of
imperfections or damage that must be
repaired, and to identify the timeframe
within which repairs must be made for
pipelines in all class locations that are
not in HCAs. Pipelines not in HCAs can
still have significant populations that
could be harmed by a pipeline leak or
rupture. As such, PHMSA has
determined that repair criteria should
apply to any onshore transmission
pipeline not covered under the IM
regulations in subpart O. PHMSA
believes that establishing these nonHCA segment repair conditions for Class
1 locations through Class 4 locations are
important because, even though they are
not within HCAs, these locations could
be in highly populated areas and are not
without consequence to public safety
and the environment.
Accordingly, this final rule creates a
new § 192.714 to establish repair criteria
for immediate, 2-year, and monitored
conditions that the operator must
remediate or monitor to ensure pipeline
safety. PHMSA is using the same criteria
as it is issuing for HCAs, except
conditions for which a 1-year response
is required in HCAs will require a 2-year
response in non-HCA pipeline segments
so that operators can allocate their
resources to HCAs on a higher-priority
basis. Additionally, PHMSA is
prescribing more explicit requirements
for the in situ evaluation of cracks and
crack-like defects using in-the-ditch
tools whenever required, such as when
an ILI, SCCDA, pressure test failure, or
other assessment identifies anomalies
that suggest the presence of such
defects.
Section 192.911 What are the elements
of an integrity management program?
Paragraph (k) of § 192.911 requires
that IM programs include a MOC
process as outlined in ASME/ANSI
B31.8S, section 11. PHMSA has
determined that specific attributes and
features of the MOC process that are
currently specified in ASME/ANSI
B31.8S, section 11, should be codified
directly within the text of subpart O for
Section 192.714 Transmission Lines:
HCAs to make the requirements readily
Permanent Field Repair of Imperfections available to all operators of onshore gas
and Damages
transmission pipelines. This change is
consistent with the new paragraph (d) in
Section 192.713 prescribes
§ 192.13 for all onshore transmission
requirements for the permanent repair
of pipeline imperfections or damage that pipelines.
impairs the serviceability of steel
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Section 192.917 How does an operator
identify potential threats to pipeline
integrity and use the threat
identification in its integrity program?
Section 192.917 requires that
operators with IM programs for covered
pipeline segments identify potential
threats to pipeline integrity and use the
threat identification in their integrity
program. This performance-based
process includes requirements to
identify threats to which the pipeline is
susceptible, collect data for analysis,
and perform a risk assessment. The
regulations include special
requirements for operators to address
plastic pipe and particular threats, such
as third-party damage and
manufacturing and construction defects.
As specified in § 192.907(a), PHMSA
expected operators to start with a
framework for IM, which would later
evolve into a more detailed and
comprehensive program, and expected
that an operator would continually
improve its IM program as it learned
more about the process and about the
material condition of its pipelines
through integrity assessments. PHMSA
elaborated on this philosophy in the
2003 IM rule.52
Even though the IM regulations have
been in effect since 2004, PHMSA still
finds certain operators have poorly
developed IM programs. The
clarifications and additional specificity
adopted in this final rule, with respect
to the processes an operator must use in
implementing the threat identification,
risk assessment, and preventive and
mitigative measure program elements,
reflect PHMSA’s expectation regarding
the degree of progress operators should
be making, or should have made, during
the first 10 years of the implementation
of the IM regulations.
The current IM regulations
incorporate by reference ASME/ANSI
B31.8S to require that operators
implement specific attributes and
features of the threat identification, data
analysis, and risk assessment process in
their IM programs. In this final rule,
PHMSA is amending § 192.917 to insert
certain critical features of ASME/ANSI
B31.8S directly into the regulatory text.
PHMSA is specifying several pipeline
attributes that must be included in
pipeline risk assessments and is
explicitly requiring that operators
integrate analyzed information and
ensure that data is verified and
validated to the maximum extent
practical. To the degree that subjective
data from SMEs must be used, PHMSA
52 ‘‘Pipeline Integrity Management in High
Consequence Areas (Gas Transmission Pipelines)’’;
68 FR 69778 (Dec. 15, 2003). See 68 FR 69789.
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is requiring that an operator’s program
account and compensate for
uncertainties in the risk model used and
the data used in the operator’s risk
assessment. PHMSA is also in this final
rule revising the non-exhaustive list of
data to be collected for clarity or to
eliminate redundant language.
PHMSA will note that in its advisory
bulletin on the verification of records
that ‘‘verifiable’’ records are those in
which information is confirmed by
other complementary, but separate,
documentation. Such records might
include contract specifications for a
pressure test of a line segment
complemented by field logs or purchase
orders with pipe specifications verified
by metallurgical tests of coupons pulled
from the same pipe segment.
Additionally, PHMSA is clarifying the
performance-based risk assessment
aspects of the IM regulations in this
final rule by specifying that operators
must perform risk assessments that are
adequate for evaluating the effects of
interacting threats; determine additional
P&M measures needed; analyze how a
potential failure could affect HCAs,
including the consequences of the entire
worst-case incident scenario from initial
failure to incident termination; identify
the contribution to risk of each risk
factor, or each unique combination of
risk factors that interact or
simultaneously contribute to risk at a
common location; account for, and
compensate for, uncertainties in the
model and the data used in the risk
assessment; and evaluate risk reduction
associated with candidate risk reduction
activities, such as P&M measures.
In consideration of NTSB
recommendation P–11–18, PHMSA is
adopting regulations that require
operators to validate their risk models
considering incident, leak, and failure
history and other historical information.
These features are currently
requirements because they are
incorporated by reference in ASME/
ANSI B31.8S. However, PHMSA has
found that provisions incorporated
directly into its regulatory text have
higher levels of compliance. The final
rule also amends the requirements for
plastic pipe to provide specific
examples of integrity threats for plastic
pipe that must be addressed.
Section 192.923 How is direct
assessment used and for what threats?
This final rule incorporates by
reference NACE SP0206–2006, ‘‘Internal
Corrosion Direct Assessment
Methodology for Pipelines Carrying
Normally Dry Natural Gas,’’ for
addressing ICDA, and NACE SP0204–
2008, ‘‘Stress Corrosion Cracking Direct
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Assessment,’’ for addressing SCCDA.
Accordingly, PHMSA has revised
§ 192.923(b)(2) and (3) to require
operators comply with these standards.
Section 192.927 What are the
requirements for using internal
Corrosion Direct Assessment (ICDA)?
Section 192.927 specifies
requirements for gas transmission
pipeline operators who use ICDA for IM
assessments. The requirements in
§ 192.927 were promulgated before
NACE SP0206–2006 was published and
require that operators follow ASME/
ANSI B31.8S provisions related to
ICDA. PHMSA has reviewed NACE
SP0206–2006 and finds that it is more
comprehensive and rigorous than either
§ 192.927 or ASME/ANSI B31.8S in
many respects. Therefore, PHMSA is
incorporating NACE SP0206–2006 into
the regulations for the performance of
ICDA and is establishing additional
requirements for addressing covered
segments within the technical process
defined by the NACE standard.
This final rule requires that operators
perform two direct examinations within
each covered segment the first time
ICDA is performed. These examinations
are in addition to those required to
comply with the NACE standard. The
additional examinations are consistent
with the current requirement in
§ 192.927(c)(5)(ii) that operators apply
more restrictive criteria when
conducting ICDA for the first time and
are intending to verify, within the HCA,
that the results of applying the process
of NACE SP0206–2006 for the ICDA are
acceptable. Applying the process for
NACE SP0206–2006 requires more
precise knowledge of the pipeline
orientation (particularly slope) than
operators may have in many cases.
Conducting examinations within the
HCA during the first application of
ICDA will verify that applying the ICDA
process provides an operator with
adequate information about the covered
segment. Operators who identify
internal corrosion on these additional
examinations, even though excavations
at locations determined using NACE
SP0206–2006 did not identify any
internal corrosion, will know that
improvements are needed to their
knowledge of pipeline orientation. In
addition, operators will know they need
other adjustments to their application of
the NACE standard to the covered
segment for using ICDA in the future.
Section 192.927(b) and (c) are revised in
this final rule to address these issues.
PHMSA notes that, for these
requirements, operators are prohibited
from using assumed pipeline or
operational data. Any data an operator
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uses for its ICDA process should be
based on known information, such as
the pipeline route, the pipeline
diameter, and pipeline flow inputs and
outputs. Operators can choose to base
their ICDA process on data that is more
conservative than their known pipeline
or operational data.
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Section 192.929 What are the
requirements for using Direct
Assessment for Stress Corrosion
Cracking (SCCDA)?
Section 192.929 specifies
requirements for gas transmission
pipeline operators who use SCCDA for
IM assessments. The requirements in
§ 192.929 were promulgated before
NACE Standard Practice SP0204–2008
was published, and the standard
requires that operators follow Appendix
A3 of ASME/ANSI B31.8S. That
appendix provides some guidance for
conducting SCCDA but is limited to
SCC that occurs in high-pH
environments. Experience has shown
that pipelines can also experience SCC
degradation in areas where the
surrounding soil has a pH near neutral
(referred to as near-neutral SCC). NACE
SP0204–2008 addresses near-neutral
SCC as well as high-pH SCC. NACE
SP0204–2008 also provides technical
guidelines and process requirements
that are both more comprehensive and
rigorous for conducting SCCDA than
§ 192.929 or ASME/ANSI B31.8S.
Since NACE SP0204–2008 provides
comprehensive guidelines on
conducting SCCDA and is more
comprehensive in scope than Appendix
A3 of ASME/ANSI B31.8S, PHMSA has
concluded the quality and consistency
of SCCDA conducted under IM
requirements would be improved by
requiring operators to use NACE
SP0204–2008. The final rule
accomplishes this.
Section 192.933 What actions must be
taken to address integrity issues?
Section 192.933 specifies injurious
anomalies and defects that operators
must remediate and the timeframes
within which such remediation must
occur. PHMSA determined that the
existing regulations for repair criteria
had gaps, as some injurious anomalies
and defects were not listed as requiring
remediation in a timely manner
commensurate with their seriousness.
To remedy this, in this final rule,
PHMSA is designating the following
types of defects as immediate
conditions: (1) anomalies where the
metal loss is greater than 80 percent of
nominal wall thickness; (2) metal loss
anomalies with a predicted failure
pressure less than or equal to 1.1 times
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the MAOP; (3) a topside dent that has
metal loss, cracking, or a stress riser; (4)
anomalies where there is an indication
of metal loss affecting certain
longitudinal seams; and (5) cracks or
crack-like anomalies meeting specified
criteria.
The final rule also designates the
following types of defects as 1-year
conditions: (1) smooth topside dents
with a depth greater than 6 percent of
the pipeline diameter; (2) dents greater
than 2 percent of the pipeline diameter
that are located at a girth weld or spiral
seam weld; (3) a bottom-side dent that
has metal loss, cracking, or a stress riser;
(4) metal loss anomalies where a
calculation of the remaining strength of
the pipe shows a predicted failure
pressure ratio less than or equal to 1.39
for Class 2 locations, and 1.50 for Class
3 locations and Class 4 locations; (5)
anomalies where there is metal loss that
is at a crossing of another pipeline, is in
an area with widespread circumferential
corrosion, or is in an area that could
affect a girth weld, and that has a
predicted failure pressure less than 1.39
in Class 1 locations or where Class 2
locations contain Class 1 pipe that has
been uprated in accordance with
§ 192.611, and less than 1.50 times the
MAOP in all other Class 2 locations and
all Class 3 and 4 locations; (6) anomalies
where there is metal loss affecting a
longitudinal seam; and (7) any
indications of cracks or crack-like
defects other than those listed as an
immediate condition.
In this final rule, PHMSA is also
adding requirements for addressing
regulatory gaps related to the methods
for calculating predicted failure
pressure if metal loss exceeds 80
percent of wall thickness; time-sensitive
integrity threats including corrosion
affecting a longitudinal seam, especially
those associated with seam types that
are known to be susceptible to latent
manufacturing defects, such as the
failed pipe at San Bruno,53 and selective
seam weld corrosion; and the fact that
the current regulations do not list SCC
as an immediate condition even though
it is listed in ASME/ANSI B31.8S as an
immediate repair condition.
With respect to SCC, PHMSA has
incorporated repair criteria to specify
that operators must use engineering
assessment techniques specified in
§ 192.712 to evaluate if cracks or cracklike anomalies should be categorized as
53 These
seam types include seams formed by
direct current, low- or high-frequency electric
resistance welding, electric flash welding, or with
a longitudinal joint factor less than 1.0, and where
the predicted failure pressure, determined in
accordance with § 192.712(d), is less than 1.25
times the MAOP.
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52261
an ‘‘immediate’’ condition, a ‘‘1-year’’
condition, or a ‘‘monitored’’ condition.
PHMSA believes that this will help
address NTSB recommendation P–12–3,
which resulted from the investigation of
the Enbridge accident near Marshall,
MI.54 Although the NTSB
recommendation was specifically made
for hazardous liquid pipelines regulated
under part 195, SCC can affect gas
transmission pipelines regulated under
part 192 as well.
The current regulations do not
include 1-year conditions for metal loss
anomalies. For non-immediate
conditions, the regulations direct
operators to use Figure 4 in ASME/ANSI
B31.8S to determine the repair criteria
for metal loss anomalies that do not
meet the ‘‘immediate’’ threshold. To
address this gap, PHMSA is including
certain metal loss anomalies in the list
of 1-year conditions. These changes
make the gas transmission repair criteria
more consistent with the hazardous
liquid repair criteria at 49 CFR
195.452(h).
PHMSA is also incorporating safety
factors commensurate with the class
location in which the pipeline is located
to make 1-year conditions anomalies
where the predicted failure pressure is
less than or equal to 1.39 times MAOP
in Class 2 locations, and 1.50 times
MAOP in Class 3 and Class 4 locations
in HCAs. Operators must continue to
use ASME/ANSI B31.8S, Figure 4 for
corrosion metal loss anomalies in Class
1 locations.
Additionally, the NTSB
recommended that PHMSA revise the
‘‘discovery of condition’’ at 49 CFR
195.452(h)(2) to require, in cases where
a determination about pipeline threats
has not been obtained within 180 days
following the date of inspection, that
pipeline operators notify PHMSA and
provide an expected date when
adequate information will become
available.55 PHMSA incorporated this
NTSB recommendation into
§§ 195.416(f) and 195.452(h)(2) of the
‘‘Safety of Hazardous Liquid Pipelines’’
final rule, which was published on
October 1, 2019.56
Although the NTSB made the
recommendation for hazardous liquid
pipelines regulated under part 195, the
issue applies to gas transmission
pipelines regulated under part 192 as
well. Accordingly, PHMSA has
54 See NTSB Recommendation P–12–3, available
at https://www.ntsb.gov/_layouts/ntsb.recsearch/
Recommendation.aspx?Rec=P-12-003.
55 NTSB Recommendation P–12–4, available at
https://www.ntsb.gov/safety/safety-recs/_layouts/
ntsb.recsearch/Recommendation.aspx?Rec=P-12004.
56 See 84 FR 52260.
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amended paragraph (b) of § 192.933 to
require that operators notify PHMSA
whenever the operator cannot obtain
sufficient information to determine if a
condition presents a potential threat to
the integrity of the pipeline within 180
days of completing the assessment.
PHMSA is also finalizing
requirements for the in situ evaluation
of cracks and crack-like defects using inthe-ditch tools whenever an operator
discovers conditions that need to be
repaired, such as when an ILI, an
SCCDA, a pressure test failure, or
another assessment identifies such
anomalies. This applies to IM pipelines
the same requirement adopted in
§ 192.714(g) for non-IM pipelines.
Section 192.935 What additional
preventive and mitigative measures
must an operator take?
Section 192.941
reassessment?
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Section 192.935 requires an operator
to take additional measures beyond
those already required by part 192 to
prevent a pipeline failure and to
mitigate the consequences of a pipeline
failure in an HCA. An operator must
conduct a risk analysis to identify the
additional measures to protect the HCA
and improve public safety. As discussed
earlier, PHMSA is amending § 192.917
to clarify the guidance for risk analyses
operators use to evaluate and select
additional P&M measures. This final
rule also adds specific enhanced
measures for operators to use for
managing internal and external
corrosion in HCAs and expands the list
of P&M measures operators must
consider when providing for public
safety.
Specifically, operators must explicitly
consider the following P&M measures:
(i) Correcting the root causes of past
incidents in order to prevent recurrence;
(ii) O&M processes that maintain safety
and the pipeline MAOP;
(iii) Adequate resources for the successful
execution of these activities within the
required timeframe;
(iv) Pressure transmitters that
communicate with the pipeline control
center on both sides of automatic shut-off
valves and remote-control valves;
(v) Additional right-of-way patrols;
(vi) Hydrostatic tests in areas where
pipeline material has quality issues or
records that are not traceable, verifiable, and
complete;
(vii) Tests to determine unknown material,
mechanical, or chemical properties that are
needed to ensure pipeline integrity or
substantiate MAOP, including material
property tests from removed pipe that is
representative of the in-service pipeline;
(viii) The re-coating of damaged, poorly
performing, or disbonded coatings, and
(ix) Additional depth-of-cover surveys at
roads, streams, and rivers, among other areas.
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These P&M measures do not alter the
fundamental requirement for operators
to identify and implement P&M
measures; rather, they provide
additional guidance and clarify
PHMSA’s expectations with this
important aspect of IM.
Section 29 of the 2011 Pipeline Safety
Act requires operators to consider
seismicity when evaluating threats. In
the 2019 Gas Transmission Rule,
PHMSA revised § 192.917 to include
seismicity as a potential threat for
operators to identify and evaluate. In
this final rule, PHMSA is revising this
section to require operators consider the
seismicity of the area when evaluating
additional P&M measures against the
threat of outside force damage.
What is a low stress
Section 192.941 specifies that, to
address the threat of external corrosion
on cathodically protected pipe in an
HCA segment, an operator must perform
an electrical survey (i.e., with an
indirect examination tool or method) at
least every 7 years. In this final rule,
PHMSA is replacing the term ‘‘electrical
survey’’ with ‘‘indirect assessment’’ to
accommodate other techniques that are
comparably effective.
V. Standards Incorporated by
Reference
A. Summary of New and Revised
Standards
Consistent with the amendments in
this document, PHMSA is incorporating
by reference into the PSR several
standards as described below. Some of
these standards are already incorporated
by reference into the PSR and are being
extended to other sections of the
regulations. Other standards provide a
technical basis for corresponding
regulatory changes in this final rule.
• NACE Standard Practice 0204–
2008, ‘‘Stress Corrosion Cracking (SCC)
Direct Assessment Methodology’’ (Sept.
18, 2008).
This standard addresses the situation
in which a portion of a pipeline has
been identified as an area of interest
with respect to SCC based on its history,
operations, and risk assessment process,
and it has been decided that direct
assessment is an appropriate approach
for integrity assessment. The
incorporation of this standard into the
PSR would provide guidance for
managing SCC through the selection of
potential pipeline segments, selecting
dig sites within those segments,
inspecting the pipe, collecting and
analyzing data during the dig,
establishing a mitigation program,
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defining the re-evaluation interval, and
evaluating the effectiveness of the
SCCDA process.
• NACE Standard Practice 0206–
2006, ‘‘Internal Corrosion Direct
Assessment Methodology for Pipelines
Carrying Normally Dry Natural Gas’’
(DG–ICDA) (Dec. 1, 2006).
This standard practice formalizes an
internal corrosion direct assessment
method (DG–ICDA) that can be used to
help ensure pipeline integrity for
pipelines carrying normally dry natural
gas. The method is applicable to natural
gas pipelines that normally carry dry gas
but that may suffer from infrequent,
short-term upsets of liquid water (or
other electrolyte). This standard is
intended for use by pipeline operators
and others who manage pipeline
integrity. The basis of DG–ICDA is a
detailed examination of locations along
a pipeline where water would first
accumulate and provides information
about the downstream condition of the
pipeline. If the locations along a length
of pipe most likely to accumulate water
have not corroded, other downstream
locations less likely to accumulate water
may be considered free from corrosion.
The presence of extensive corrosion
found at many locations during the
evaluation suggests that the transported
gas was not normally dry, and this
standard would not be considered
applicable.
• ASME/ANSI B31.8S–2004,
‘‘Supplement to B31.8 on Managing
System Integrity of Gas Pipelines’’ (Jan.
14, 2005).
This standard covers onshore gas
pipeline systems constructed with
ferrous materials, including pipe,
valves, appurtenances attached to pipe,
compressor units, metering stations,
regulator stations, delivery stations,
holders, and fabricated assemblies.
ASME/ANSI B31.8S is specifically
designed to provide the operator with
the information necessary to develop
and implement an effective IM program
using proven industry practices and
processes. Effective system management
can decrease repair and replacement
costs, prevent malfunctions, and
minimize system downtime.
The incorporation by reference of
ASME/ANSI B31.8S–2004 was
approved for §§ 192.921 and 192.937 as
of January 14, 2004. That approval is
unaffected by the section revisions in
this final rule.
• ANSI/NACE Standard Practice
0502–2010, ‘‘Pipeline External
Corrosion Direct Assessment
Methodology’’ (June 24, 2010).
This standard covers the NACE
external corrosion direct assessment
(ECDA) process, which assesses and
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reduces the impact of external corrosion
on pipeline integrity. ECDA is a
continuous-improvement process
providing the advantages of locating
areas where defects can form in the
future, not just areas where defects have
already formed, thereby helping to
prevent future external corrosion
damage. This standard covers the four
components of ECDA: Pre-Assessment,
Indirect Inspections, Direct
Examinations, and Post-Assessment.
The incorporation by reference of
ANSI/NACE Standard Practice 0502–
2010 was approved for §§ 192.923,
192.925, 192.931, 192.935, and 192.939
as of March 6, 2015. That approval is
unaffected by the section revisions in
this final rule.
The incorporation by reference of R–
STRENG and ASME/ANSI B31G in
certain sections of this rule was
approved July 1, 2020, and remains
unaffected by the revisions in this final
rule.
B. Availability of Standards
Incorporated by Reference
PHMSA currently incorporates by
reference into 49 CFR parts 192, 193,
and 195 all or parts of more than 80
standards and specifications developed
and published by standard developing
organizations (SDO). In general, SDOs
update and revise their published
standards every 2 to 5 years to reflect
modern technology and best technical
practices.
The National Technology Transfer
and Advancement Act of 1995 (Pub. L.
104–113; NTTAA) directs Federal
agencies to use standards developed by
voluntary consensus standards bodies in
lieu of government-written standards
whenever possible. Voluntary
consensus standards bodies develop,
establish, or coordinate technical
standards using agreed-upon
procedures. In addition, the Office of
Management and Budget (OMB) issued
Circular A–119 to implement section
12(d) of the NTTAA relative to the
utilization of consensus technical
standards by Federal agencies.57 This
circular provides guidance for agencies
participating in voluntary consensus
standards bodies and describes
procedures for satisfying the reporting
requirements in the NTTAA.
Accordingly, PHMSA has the
responsibility for determining, via
petitions or otherwise, which currently
referenced standards should be updated,
revised, or removed, and which
standards should be added to the PSR.
Revisions to materials incorporated by
reference in the PSR are handled via the
57 81
FR 4673 (Jan. 27, 2016).
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rulemaking process, which allows for
the public and regulated entities to
provide input. During the rulemaking
process, PHMSA must also obtain
approval from the Office of the Federal
Register to incorporate by reference any
new materials.
Pursuant to 49 U.S.C. 60102(p),
PHMSA may not issue PSR amendments
that incorporate by reference any
documents or portions thereof unless
the documents or portions thereof are
made available to the public, free of
charge. Further, the Office of the Federal
Register issued a rulemaking on
November 7, 2014, revising 1 CFR
51.5(b) to require that agencies detail in
the preamble of a final rulemaking the
ways the materials it incorporates by
reference are reasonably available to
interested parties, and how interested
parties can obtain those materials.58
To meet its statutory obligation for
this rulemaking, PHMSA negotiated
agreements with SDOs to provide free
online access to standards that are
incorporated by reference or proposed
to be incorporated by reference. PHMSA
will also provide individual members of
the public temporary access to any
standard that is incorporated by
reference. Requests for access can be
sent to the following email address:
phmsaphpstandards@dot.gov; please
include your phone number, physical
address, and an email address and
PHMSA will respond within 5 business
days and provide access to the standard.
PHMSA also notes that standards
incorporated by reference in the PSR
can be obtained from the organization
developing each standard. Section 192.7
provides the contact information for
each of those standard-developing
organizations.
VI. Regulatory Analysis and Notices
A. Statutory/Legal Authority for This
Rulemaking
This final rule is published under the
existing authorities of the Secretary of
Transportation delegated to the PHMSA
Administrator pursuant to 49 CFR 1.97.
Among the statutory authorities
delegated to PHMSA are section 60102
of the Federal Pipeline Safety Statutes
(49 U.S.C. 60101 et seq.) (authorizing
issuance of regulations governing
design, installation, inspection,
emergency plans and procedures,
testing, construction, extension,
operation, replacement, and
maintenance of pipeline facilities) and
section 28 of the Mineral Leasing Act,
as amended (30 U.S.C. 185(w)(3)). For a
58 79
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FR 66278.
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complete listing of authorities, see 49
CFR 1.97.
B. Executive Order 12866 and DOT
Regulatory Policies and Procedures
Executive Order 12866 (‘‘Regulatory
Planning and Review’’) 59 requires that
agencies ‘‘should assess all costs and
benefits of available regulatory
alternatives, including the alternative of
not regulating.’’ Agencies should
consider quantifiable measures and
qualitative measures of costs and
benefits that are difficult to quantify.
Further, Executive Order 12866 requires
that agencies ‘‘should maximize net
benefits (including potential economic,
environmental, public health and safety,
and other advantages; distributive
impacts; and equity), unless a statute
requires another regulatory approach.’’
Similarly, DOT Order 2100.6A
(‘‘Rulemaking and Guidance
Procedures’’) requires that regulations
issued by PHMSA and other DOT
Operating Administrations should
consider an assessment of the potential
benefits, costs, and other important
impacts of the proposed action and
should quantify (to the extent
practicable) the benefits, costs, and any
significant distributional impacts,
including any environmental impacts.
The Federal Pipeline Safety Statutes at
49 U.S.C. 60102(b)(5) further authorize
only those safety requirements whose
benefits (including safety and
environmental benefits) have been
determined to justify their costs.
This action has been determined to be
significant under Executive Order
12866. It is also considered significant
under DOT Order 2100.6A because of
significant congressional, State,
industry, and public interest in pipeline
safety. The final rule has been reviewed
by the Office of Management and
Budget in accordance with Executive
Order 12866 and is consistent with the
requirements of Executive Order 12866,
49 U.S.C. 60102(b)(5), and DOT Order
2100.6. The Office of Information and
Regulatory Affairs (OIRA) has not
designated this rule as a ‘‘major rule’’ as
defined by the Congressional Review
Act (5 U.S.C. 801 et seq.).
Executive Order 12866 and DOT
Order 2100.6A also require PHMSA to
provide a meaningful opportunity for
public participation, which also
reinforces requirements for notice and
comment under the Administrative
Procedure Act (5 U.S.C. 551 et seq.).
Therefore, in the NPRM, PHMSA sought
public comment on its proposed
revisions to the PSR and the preliminary
cost and benefit analyses in the PRIA, as
59 58
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well as any information that could assist
in quantifying the costs and benefits of
this rulemaking. Those comments are
addressed in this final rule, and
additional discussion about the costs
and benefits of the final rule are
provided within the RIA posted in the
rulemaking docket.
The table below summarizes the
annualized costs for the provisions in
the final rule. These estimates reflect the
timing of the compliance actions taken
by operators and are annualized, where
applicable, over 20 years and
discounted using rates of 3 percent and
7 percent. PHMSA estimates
incremental costs for the final
requirements in section 5 of the RIA.
The costs of this final rule reflect MOC
process improvements, additional
corrosion control requirements,
programmatic changes related to
inspections following extreme weather
events, and compliance with the revised
repair criteria. PHMSA finds that the
other final rule requirements will not
result in an incremental cost. PHMSA
estimates the annualized cost of this
rule is $16.7 million at a 7 percent
discount rate.
TABLE 1—ANNUALIZED COST OF THE FINAL RULE, YEAR 1–YEAR 20
[$2019 USD thousands]
Discount rate
Provision
3%
7%
Integrity Management Process Improvements * ......................................................................................................
Management of Change Process Improvements ....................................................................................................
Corrosion Control .....................................................................................................................................................
Extreme Weather .....................................................................................................................................................
Repair Criteria ..........................................................................................................................................................
$0
1,194
8,662
55
2,725
$0
1,223
8,998
78
6,357
Total ..................................................................................................................................................................
12,637
16,656
* No incremental costs are estimated for this topic area.
The benefits of the final rule consist
of improved safety and avoided
environmental harms (including
greenhouse gas emissions) from
reduction of risk of incidents on natural
gas pipelines and will depend on the
degree to which compliance actions
result in additional safety measures,
relative to the baseline, and the
effectiveness of these measures in
preventing or mitigating future pipeline
releases or other incidents. PHMSA
changed its benefit analysis approach
for the RIA relative to the PRIA. The
PRIA quantified and monetized the
NPRM’s benefits, while the RIA does
not monetize this final rule’s benefits.
PHMSA chose not to monetize benefits
in the RIA based on the public
comments received in response to the
PRIA and the uncertainty associated
with quantifying changes in incident
rates that can be explicitly attributed to
the final rule’s provisions.
For more information, please see the
RIA posted in the rulemaking docket.
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C. Regulatory Flexibility Act
The Regulatory Flexibility Act (5
U.S.C. 601 et seq.) requires agencies to
prepare a Final Regulatory Flexibility
Analysis (FRFA) for any final rule
subject to notice-and-comment
rulemaking under the APA unless the
agency head certifies that the rule will
not have a significant economic impact
on a substantial number of small
entities. This final rule was developed
in accordance with Executive Order
13272 (‘‘Proper Consideration of Small
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Entities in Agency Rulemaking’’) 60 to
promote compliance with the
Regulatory Flexibility Act and to ensure
that the potential impacts of the
rulemaking on small entities has been
properly considered.
PHMSA prepared a FRFA, which is
available in the docket for the
rulemaking. In it, PHMSA certifies that
the rule will not have a significant
impact on a substantial number of small
entities.
D. Executive Order 13175: Consultation
and Coordination With Indian Tribal
Governments
PHMSA analyzed this final rule per
the principles and criteria in Executive
Order 13175 (‘‘Consultation and
Coordination with Indian Tribal
Governments’’) 61 and DOT Order
5301.1 (‘‘Department of Transportation
Policies, Programs, and Procedures
Affecting American Indians, Alaska
Natives, and Tribes’’). Executive Order
13175 requires agencies to assure
meaningful and timely input from
Tribal Government representatives in
the development of rules that
significantly or uniquely affect Tribal
communities by imposing ‘‘substantial
direct compliance costs’’ or ‘‘substantial
direct effects’’ on such communities or
the relationship and distribution of
power between the Federal Government
and Tribes.
PHMSA assessed the impact of the
rulemaking and determined that it
would not significantly or uniquely
60 68
61 65
PO 00000
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FR 67249 (Nov. 6, 2000).
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affect Tribal communities or Tribal
governments. The rulemaking’s
regulatory amendments are facially
neutral and would have broad, national
scope; PHMSA, therefore, does not
expect this rulemaking to significantly
or uniquely affect Tribal communities,
much less impose substantial
compliance costs on Native American
Tribal governments or mandate Tribal
action. And insofar as PHMSA expects
the rulemaking will improve
transmission pipeline safety and
environmental risks, PHMSA does not
expect it would entail
disproportionately high adverse risks for
Tribal communities. PHMSA also
received no comments alleging
‘‘substantial direct compliance costs’’ or
‘‘substantial direct effects’’ on Tribal
communities and Governments. For
these reasons, PHMSA has determined
the funding and consultation
requirements of Executive Order 13175
and DOT Order 5301.1 do not apply.
E. Paperwork Reduction Act
Under the Paperwork Reduction Act
of 1995 (44 U.S.C. 3501 et seq.), no
person is required to respond to an
information collection unless it has
been approved by OMB and displays a
valid OMB control number. Pursuant to
implementing regulations at 5 CFR
1320.8(d), PHMSA is required to
provide interested members of the
public and affected agencies with an
opportunity to comment on information
collection and recordkeeping requests.
On April 8, 2016, PHMSA published
an NPRM seeking public comments on
proposed revisions of the PSR
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applicable to the safety of gas
transmission pipelines and gas
gathering pipelines. Based on the
provisions in the NPRM, PHMSA
proposed corresponding changes to
information collections. PHMSA
determined it would be more effective
to first advance a rulemaking that
focused on the mandates from the 2011
Pipeline Safety Act and subsequently
split out the other provisions contained
in the NPRM into three separate rules.
As such, in this rulemaking, PHMSA
has removed all references to the
changes in the information collections
covered in those other rulemakings.
PHMSA will submit information
collection revision requests to OMB
based on the requirements contained
within this final rule.
PHMSA estimates that the proposals
in this final rule will involve new and
amended information collections as
described below. The following
information is provided for each
information collection: (1) title of the
information collection; (2) OMB control
number; (3) current expiration date; (4)
type of request; (5) abstract of the
information collection activity; (6)
description of affected public; (7)
estimate of total annual reporting and
recordkeeping burden; and (8)
frequency of collection. Relevant
information collections consist of the
following:
1. Title: Record Keeping Requirements
for Gas Pipeline Operators.
OMB Control Number: 2137–0049.
Current Expiration Date: 3/31/2025.
Abstract: A person owning or
operating a natural gas pipeline facility
is required to maintain records, make
reports, and provide information to the
Secretary of Transportation upon
request. Based on the proposed
revisions in this final rule, 16 new
recordkeeping requirements are being
added to the pipeline safety regulations
for owners and operators of gas
transmission pipelines. PHMSA expects
these new mandatory recordkeeping
requirements to result in 1,902
responses and 9,530 burden hours.
Affected Public: Gas Transmission
Pipeline Operators.
Annual Reporting and Recordkeeping
Burden:
Total Annual Responses: 3,863,374.
Total Annual Burden Hours:
1,686,560.
Frequency of Collection: On occasion.
2. Title: Notification Requirements for
Gas Transmission Pipelines.
OMB Control Number: 2137–0636.
Current Expiration Date: 01/31/2023.
Abstract: A person owning or
operating a natural gas pipeline facility
is required to provide information to the
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Secretary of Transportation at the
Secretary’s request in accordance with
49 U.S.C. 60117. The regulations in 49
CFR part 192 require operators to make
various notifications upon the
occurrence of certain events. Based on
the proposed revisions in this final rule,
6 new notification requirements are
being added to the PSR for owners and
operators of gas transmission pipelines.
PHMSA expects these revisions to result
in 268 additional responses and 290
additional burden hours for this
information collection. These
mandatory notification requirements are
necessary to ensure safe operation of
transmission pipelines, ascertain
compliance with gas pipeline safety
regulations, and to provide a
background for incident investigations.
Affected Public: Gas Transmission
Pipeline Operators.
Annual Reporting and Recordkeeping
Burden:
Total Annual Responses: 990.
Total Annual Burden Hours: 1,360.
Frequency of Collection: On occasion.
3. Title: Annual Reports for Gas
Pipeline Operators
OMB Control Number: 2137–0522.
Current Expiration Date: 3/31/2025.
Abstract: This information collection
covers the collection of annual report
data from natural gas pipeline operators.
PHMSA is revising the Gas
Transmission and Gas Gathering Annual
Report (form PHMSA F7 100.2–1) to
collect more granular data on conditions
being repaired outside of HCA
segments. Operators currently provide
the number of anomalies outside of
HCAs based on assessment methods,
however, PHMSA requires operators to
further categorize the data in accordance
with 49 CFR 192.713. Based on the
proposed revisions, PHMSA estimates
that it will take an additional 30
minutes per report to include the newly
required data—increasing the burden for
completing each annual report to 47.5
hours. This change results in an overall
burden increase of 905 hours for this
information collection.
Affected Public: Natural Gas Pipeline
Operators.
Annual Reporting and Recordkeeping
Burden:
Total Annual Responses: 3,053.
Total Annual Burden Hours: 95,521.
Frequency of Collection: On occasion.
Requests for copies of these
information collections should be
directed to Angela Hill or Cameron
Satterthwaite, Office of Pipeline Safety
(PHP–30), Pipeline Hazardous Materials
Safety Administration (PHMSA), 2nd
Floor, 1200 New Jersey Avenue, SE,
Washington, DC 20590–0001,
Telephone (202) 366–4595.
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F. Unfunded Mandates Reform Act of
1995
The Unfunded Mandates Reform Act
(2 U.S.C. 1501 et seq.) requires agencies
to assess the effects of Federal
regulatory actions on State, local, and
Tribal governments, and the private
sector. For any NPRM or final rule that
includes a Federal mandate that may
result in the expenditure by State, local,
and Tribal governments, in the
aggregate, or by the private sector of
$100 million or more in 1996 dollars in
any given year, the agency must
prepare, amongst other things, a written
statement that qualitatively and
quantitatively assesses the costs and
benefits of the Federal mandate.
As explained in the RIA, PHMSA
determined that this final rule does not
impose enforceable duties on State,
local, or Tribal governments or on the
private sector of $100 million or more
(in 1996 dollars) in any one year. A
copy of the RIA is available for review
in the docket.
G. National Environmental Policy Act
The National Environmental Policy
Act of 1969 (42 U.S.C. 4321 et seq.,
NEPA), requires Federal agencies to
consider the consequences of major
Federal actions and prepare a detailed
statement on actions significantly
affecting the quality of the human
environment. The Council on
Environmental Quality implementing
regulations (40 CFR parts 1500–1508)
require Federal agencies to conduct an
environmental review considering (1)
the need for the action, (2) alternatives
to the action, (3) probable
environmental impacts of the action and
alternatives, and (4) the agencies and
persons consulted during the
consideration process. DOT Order
5610.1C (‘‘Procedures for Considering
Environmental Impacts’’) establishes
departmental procedures for evaluation
of environmental impacts under NEPA
and its implementing regulations.
PHMSA has completed its NEPA
analysis. Based on the environmental
assessment, PHMSA determined that an
environmental impact statement is not
required for this rulemaking because it
will not have a significant impact on the
human environment. The final EA and
Finding of No Significant Impact have
been placed into the docket addressing
the comments received.
H. Executive Order 13132
PHMSA analyzed this final rule in
accordance with Executive Order 13132
(‘‘Federalism’’).62 Executive Order
62 64
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13132 requires agencies to assure
meaningful and timely input by State
and local officials in the development of
regulatory policies that may have
‘‘substantial direct effects on the States,
on the relationship between the national
government and the States, or on the
distribution of power and
responsibilities among the various
levels of government.’’
The final rule does not have a
substantial direct effect on the State and
local governments, the relationship
between the Federal Government and
the States, or the distribution of power
and responsibilities among the various
levels of government. This rulemaking
action does not impose substantial
direct compliance costs on State and
local governments. Section 60104(c) of
the Federal Pipeline Safety Statutes
prohibits certain State safety regulation
of interstate pipelines. Under the
Federal Pipeline Safety Statutes, States
can augment pipeline safety
requirements for intrastate pipelines
regulated by PHMSA but may not
approve safety requirements less
stringent than those required by Federal
law. A State may also regulate an
intrastate pipeline facility that PHMSA
does not regulate. In this instance, the
preemptive effect of the final rule is
limited to the minimum level necessary
to achieve the objectives of the pipeline
safety laws under which the final rule
is promulgated. Therefore, the
consultation and funding requirements
of Executive Order 13132 do not apply.
I. Executive Order 13211
Executive Order 13211 (‘‘Actions
Concerning Regulations That
Significantly Affect Energy Supply,
Distribution, or Use’’) 63 requires
Federal agencies to prepare a Statement
of Energy Effects for any ‘‘significant
energy action.’’ Executive Order 13211
defines a ‘‘significant energy action’’ as
any action by an agency (normally
published in the Federal Register) that
promulgates, or is expected to lead to
the promulgation of, a final rule or
regulation that (1)(i) is a significant
regulatory action under Executive Order
12866 or any successor order and (ii) is
likely to have a significant adverse effect
on the supply, distribution, or use of
energy (including a shortfall in supply,
price increases, and increased use of
foreign supplies); or (2) is designated by
the Administrator of the OIRA as a
significant energy action.
This final rule is a significant action
under Executive Order 12866; however,
it is expected to have an annual effect
on the economy of less than $100
million. Further, this action is not likely
to have a significant adverse effect on
the supply, distribution, or use of
energy in the United States. The
Administrator of OIRA has not
designated the final rule as a significant
energy action. For additional discussion
of the anticipated economic impact of
this rulemaking, please review the RIA
posted in the rulemaking docket.
J. Privacy Act Statement
Anyone may search the electronic
form of all comments received for any
of our dockets. You may review DOT’s
complete Privacy Act Statement 64 at:
https://www.govinfo.gov/content/pkg/
FR-2000-04-11/pdf/00-8505.pdf.
K. Executive Order 13609 and
International Trade Analysis
Executive Order 13609 (‘‘Promoting
International Regulatory
Cooperation’’) 65 requires agencies
consider whether the impacts associated
with significant variations between
domestic and international regulatory
approaches are unnecessary or may
impair the ability of American business
to export and compete internationally.
In meeting shared challenges involving
health, safety, labor, security,
environmental, and other issues,
international regulatory cooperation can
identify approaches that are at least as
protective as those that are or would be
adopted in the absence of such
cooperation. International regulatory
cooperation can also reduce, eliminate,
or prevent unnecessary differences in
regulatory requirements.
Similarly, the Trade Agreements Act
of 1979 (Pub. L. 96–39), as amended by
the Uruguay Round Agreements Act
(Pub. L. 103–465), prohibits Federal
agencies from establishing any
standards or engaging in related
activities that create unnecessary
obstacles to the foreign commerce of the
United States. For purposes of these
requirements, Federal agencies may
participate in the establishment of
international standards, so long as the
standards have a legitimate domestic
objective, such as providing for safety,
and do not operate to exclude imports
that meet this objective. The statute also
requires consideration of international
standards and, where appropriate, that
they be the basis for U.S. standards.
PHMSA participates in the
establishment of international standards
to protect the safety of the American
public. PHMSA has assessed the effects
of the rulemaking and determined that
64 65
63 66
FR 28355 (May 18, 2001).
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FR 26413 (May 4, 2012).
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it will not cause unnecessary obstacles
to foreign trade.
L. Environmental Justice
DOT Order 5610.2(b) and Executive
Orders 12898 (‘‘Federal Actions to
Address Environmental Justice in
Minority Populations and Low-Income
Populations’’),66 13985 (‘‘Advancing
Racial Equity and Support for
Underserved Communities Through the
Federal Government’’),67 13990
(‘‘Protecting Public Health and the
Environment and Restoring Science To
Tackle the Climate Crisis’’),68 and 14008
(‘‘Tackling the Climate Crisis at Home
and Abroad’’) 69 require DOT
operational administrations to achieve
environmental justice as part of their
mission by identifying and addressing,
as appropriate, disproportionately high
and adverse human health or
environmental effects, including
interrelated social and economic effects,
of their programs, policies, and
activities on minority populations, lowincome populations, and other
underserved disadvantaged
communities.
PHMSA has evaluated this final rule
under DOT Order 5610.2(b) and the
Executive Orders listed above and
determined it would not cause
disproportionately high and adverse
human health and environmental effects
on minority populations, low-income
populations, and other underserved and
disadvantaged communities. The
rulemaking is facially neutral and
national in scope; it is neither directed
toward a particular population, region,
or community, nor is it expected to
adversely impact any particular
population, region, or community. And
insofar as PHMSA expects the
rulemaking would reduce the safety and
environmental risks associated with
natural gas transmission pipelines,
many of which are located in the
vicinity of environmental justice
communities,70 PHMSA expects the
regulatory amendments introduced by
this final rule would reduce adverse
human health and environmental risks
for minority populations, low-income
populations, and other underserved and
other disadvantaged communities in the
vicinity of those pipelines. Lastly, as
66 59
FR 7629 (Feb. 16, 1994).
FR 7009 (Jan. 20, 2021).
68 86 FR 7037 (Jan. 20, 2021).
69 86 FR 7619 (Feb. 1, 2021).
70 See Ryan Emmanuel, et al., ‘‘Natural Gas
Gathering and Transmission Pipelines and Social
Vulnerability in the United States,’’ 5:6 GeoHealth
(June 2021), https://
agupubs.onlinelibrary.wiley.com/toc/24711403/
2021/5/6 (concluding that natural gas gathering and
transmission infrastructure is disproportionately
sited in socially-vulnerable communities).
67 86
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explained in the final EA, PHMSA
expects that the regulatory amendments
in this final rule will yield GHG
emissions reductions, thereby reducing
the risks posed by anthropogenic
climate change to minority, low-income,
underserved, and other disadvantaged
populations and communities.
List of Subjects in 49 CFR Part 192
Corrosion control, Incorporation by
reference, Installation of pipe in a ditch,
Integrity management, Internal
inspection device, Management of
change, Pipeline safety, Repair criteria,
Surveillance.
In consideration of the foregoing,
PHMSA amends 49 CFR part 192 as
follows:
PART 192—TRANSPORTATION OF
NATURAL AND OTHER GAS BY
PIPELINE: MINIMUM FEDERAL
SAFETY STANDARDS
1. The authority citation for part 192
continues to read as follows:
■
Authority: 30 U.S.C. 185(w)(3), 49 U.S.C.
5103, 60101 et seq., and 49 CFR 1.97.
2. In § 192.3:
a. Add definitions for ‘‘Close interval
survey’’, ‘‘Distribution center’’, ‘‘Dry gas
or dry natural gas’’, ‘‘Hard spot’’, ‘‘Inline inspection (ILI)’’, and ‘‘In-line
inspection tool or instrumented internal
inspection device’’ in alphabetical
order;
■ b. Revise the definition for
‘‘Transmission line’’; and
■ c. Add the definition ‘‘Wrinkle bend’’
in alphabetical order.
The additions and revision read as
follows:
■
■
§ 192.3
Definitions.
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*
*
*
*
*
Close interval survey means a series of
closely and properly spaced pipe-toelectrolyte potential measurements
taken over the pipe to assess the
adequacy of cathodic protection or to
identify locations where a current may
be leaving the pipeline that may cause
corrosion and for the purpose of
quantifying voltage (IR) drops other than
those across the structure electrolyte
boundary, such as when performed as a
current interrupted, depolarized, or
native survey.
*
*
*
*
*
Distribution center means the initial
point where gas enters piping used
primarily to deliver gas to customers
who purchase it for consumption, as
opposed to customers who purchase it
for resale, for example:
(1) At a metering location;
(2) A pressure reduction location; or
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(3) Where there is a reduction in the
volume of gas, such as a lateral off a
transmission line.
*
*
*
*
*
Dry gas or dry natural gas means gas
above its dew point and without
condensed liquids.
*
*
*
*
*
Hard spot means an area on steel pipe
material with a minimum dimension
greater than two inches (50.8 mm) in
any direction and hardness greater than
or equal to Rockwell 35 HRC (Brinell
327 HB or Vickers 345 HV10).
*
*
*
*
*
In-line inspection (ILI) means an
inspection of a pipeline from the
interior of the pipe using an inspection
tool also called intelligent or smart
pigging. This definition includes
tethered and self-propelled inspection
tools.
In-line inspection tool or
instrumented internal inspection device
means an instrumented device or
vehicle that uses a non-destructive
testing technique to inspect the pipeline
from the inside in order to identify and
characterize flaws to analyze pipeline
integrity; also known as an intelligent or
smart pig.
*
*
*
*
*
Transmission line means a pipeline or
connected series of pipelines, other than
a gathering line, that:
(1) Transports gas from a gathering
pipeline or storage facility to a
distribution center, storage facility, or
large volume customer that is not downstream from a distribution center;
(2) Has an MAOP of 20 percent or
more of SMYS;
(3) Transports gas within a storage
field; or
(4) Is voluntarily designated by the
operator as a transmission pipeline.
Note 1 to transmission line. A large
volume customer may receive similar
volumes of gas as a distribution center,
and includes factories, power plants,
and institutional users of gas.
*
*
*
*
*
Wrinkle bend means a bend in the
pipe that:
(1) Was formed in the field during
construction such that the inside radius
of the bend has one or more ripples
with:
(i) An amplitude greater than or equal
to 1.5 times the wall thickness of the
pipe, measured from peak to valley of
the ripple; or
(ii) With ripples less than 1.5 times
the wall thickness of the pipe and with
a wrinkle length (peak to peak) to
wrinkle height (peak to valley) ratio
under 12.
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(2)(i) If the length of the wrinkle bend
cannot be reliably determined, then
wrinkle bend means a bend in the pipe
where (h/D)*100 exceeds 2 when S is
less than 37,000 psi (255 MPa), where
(h/D)*100 exceeds for psi [ for MPa]
when S is greater than 37,000 psi (255
MPa) but less than 47,000 psi (324
MPa), and where (h/D)*100 exceeds 1
when S is 47,000 psi (324 MPa) or more.
(ii) Where:
(A) D = Outside diameter of the pipe, in.
(mm);
(B) h = Crest-to-trough height of the ripple,
in. (mm); and
(C) S = Maximum operating hoop stress,
psi (S/145, MPa).
3. In § 192.7:
a. Revise paragraphs (a) and (c)(6);
b. Redesignate paragraph (h)(1) as
paragraph (h)(4) and paragraph (h)(2) as
paragraph (h)(1);
■ c. Add new paragraph (h)(2) and
paragraph (h)(3); and
■ d. Revise newly redesignated
paragraph (h)(4).
The revisions and additions read as
follows:
■
■
■
§ 192.7 What documents are incorporated
by reference partly or wholly in this part?
(a) Certain material is incorporated by
reference into this part with the
approval of the Director of the Federal
Register under 5 U.S.C. 552(a) and 1
CFR part 51. All approved material is
available for inspection at the Office of
Pipeline Safety, Pipeline and Hazardous
Materials Safety Administration, 1200
New Jersey Avenue SE, Washington, DC
20590, 202–366–4046, https://
www.phmsa.dot.gov/pipeline/regs, and
at the National Archives and Records
Administration (NARA). For
information on the availability of this
material at NARA, email fr.inspection@
nara.gov, or go to www.archives.gov/
federal-register/cfr/ibr-locations.html. It
is also available from the sources in the
following paragraphs of this section.
*
*
*
*
*
(c) * * *
(6) ASME/ANSI B31.8S–2004,
‘‘Supplement to B31.8 on Managing
System Integrity of Gas Pipelines,’’
approved January 14, 2005, (ASME/
ANSI B31.8S), IBR approved for
§§ 192.13(d); 192.714(c) and (d); 192.903
note to potential impact radius; 192.907
introductory text and (b); 192.911
introductory text, (i), and (k) through
(m); 192.913(a) through (c); 192.917(a)
through (e); 192.921(a); 192.923(b);
192.925(b); 192.927(b) and (c);
192.929(b); 192.933(c) and (d);
192.935(a) and (b); 192.937(c);
192.939(a); and 192.945(a).
*
*
*
*
*
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(h) * * *
(2) NACE SP0204–2008, Standard
Practice, ‘‘Stress Corrosion Cracking
(SCC) Direct Assessment Methodology,’’
reaffirmed September 18, 2008, (NACE
SP0204); IBR approved for
§§ 192.923(b); 192.929(b) introductory
text, (b)(1) through (3), (b)(5)
introductory text, and (b)(5)(i).
(3) NACE SP0206–2006, Standard
Practice, ‘‘Internal Corrosion Direct
Assessment Methodology for Pipelines
Carrying Normally Dry Natural Gas
(DG–ICDA),’’ approved December 1,
2006, (NACE SP0206), IBR approved for
§§ 192.923(b); 192.927(b), (c)
introductory text, and (c)(1) through (4).
(4) ANSI/NACE SP0502–2010,
Standard Practice, ‘‘Pipeline External
Corrosion Direct Assessment
Methodology,’’ revised June 24, 2010,
(NACE SP0502), IBR approved for
§§ 192.319(f); 192.461(h); 192.923(b);
192.925(b); 192.931(d); 192.935(b); and
192.939(a).
*
*
*
*
*
■ 4. In § 192.9, paragraphs (b), (c), (d)(1)
and (2), and (e)(1)(i) and (ii) are revised
to read as follows:
§ 192.9 What requirements apply to
gathering pipelines?
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*
*
*
*
*
(b) Offshore lines. An operator of an
offshore gathering line must comply
with requirements of this part
applicable to transmission lines, except
the requirements in §§ 192.13(d),
192.150, 192.285(e), 192.319(d) through
(g), 192.461(f) through (i), 192.465(d)
and (f), 192.473(c), 192.478, 192.485(c),
192.493, 192.506, 192.607, 192.613(c),
192.619(e), 192.624, 192.710, 192.712,
and 192.714 and in subpart O of this
part.
(c) Type A lines. An operator of a
Type A regulated onshore gathering line
must comply with the requirements of
this part applicable to transmission
lines, except the requirements in
§§ 192.13(d), 192.150, 192.285(e),
192.319(d) through (g), 192.461(f)
through (i), 192.465(d) and (f),
192.473(c), 192.478, 192.485(c) 192.493,
192.506, 192.607, 192.613(c),
192.619(e), 192.624, 192.710, 192.712,
and 192.714 and in subpart O of this
part. However, an operator of a Type A
regulated onshore gathering line in a
Class 2 location may demonstrate
compliance with subpart N of this part
by describing the processes it uses to
determine the qualification of persons
performing operations and maintenance
tasks.
(d) * * *
(1) If a line is new, replaced,
relocated, or otherwise changed, the
design, installation, construction, initial
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inspection, and initial testing must be in
accordance with requirements of this
part applicable to transmission lines.
Compliance with §§ 192.67, 192.127,
192.179(e) and (f), 192.205, 192.227(c),
192.285(e), 192.319(d) through (g),
192.506, 192.634, and 192.636 is not
required;
(2) If the pipeline is metallic, control
corrosion according to requirements of
subpart I of this part applicable to
transmission lines, except the
requirements in §§ 192.461(f) through
(i), 192.465(d) and (f), 192.473(c),
192.478, 192.485(c), and 192.493;
*
*
*
*
*
(e) * * *
(1) * * *
(i) Except as provided in paragraph
(h) of this section for pipe and
components made with composite
materials, the design, installation,
construction, initial inspection, and
initial testing of a new, replaced,
relocated, or otherwise changed Type C
gathering line, must be done in
accordance with the requirements in
subparts B through G and J of this part
applicable to transmission lines.
Compliance with §§ 192.67, 192.127,
192.179(e) and (f), 192.205, 192.227(c),
192.285(e), 192.319(d) through (g),
192.506, 192.634, and 192.636 is not
required;
(ii) If the pipeline is metallic, control
corrosion according to requirements of
subpart I of this part applicable to
transmission lines, except the
requirements in §§ 192.461(f) through
(i), 192.465(d) and (f), 192.473(c),
192.478, 192.485(c), and 192.493;
*
*
*
*
*
■ 5. In § 192.13, paragraph (d) is added
to read as follows:
§ 192.13 What general requirements apply
to pipelines regulated under this part?
*
*
*
*
*
(d) Each operator of an onshore gas
transmission pipeline must evaluate and
mitigate, as necessary, significant
changes that pose a risk to safety or the
environment through a management of
change process. Each operator of an
onshore gas transmission pipeline must
develop and follow a management of
change process, as outlined in ASME/
ANSI B31.8S, section 11 (incorporated
by reference, see § 192.7), that addresses
technical, design, physical,
environmental, procedural, operational,
maintenance, and organizational
changes to the pipeline or processes,
whether permanent or temporary. A
management of change process must
include the following: reason for
change, authority for approving
changes, analysis of implications,
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acquisition of required work permits,
documentation, communication of
change to affected parties, time
limitations, and qualification of staff.
For pipeline segments other than those
covered in subpart O of this part, this
management of change process must be
implemented by February 26, 2024. The
requirements of this paragraph (d) do
not apply to gas gathering pipelines.
Operators may request an extension of
up to 1 year by submitting a notification
to PHMSA at least 90 days before
February 26, 2024, in accordance with
§ 192.18. The notification must include
a reasonable and technically justified
basis, an up-to-date plan for completing
all actions required by this section, the
reason for the requested extension,
current safety or mitigation status of the
pipeline segment, the proposed
completion date, and any needed
temporary safety measures to mitigate
the impact on safety.
■ 6. In § 192.18, paragraph (c) is revised
to read as follows:
§ 192.18
How to notify PHMSA.
*
*
*
*
*
(c) Unless otherwise specified, if an
operator submits, pursuant to § 192.8,
§ 192.9, § 192.13, § 192.179, § 192.319,
§ 192.461, § 192.506, § 192.607,
§ 192.619, § 192.624, § 192.632,
§ 192.634, § 192.636, § 192.710,
§ 192.712, § 192.714, § 192.745,
§ 192.917, § 192.921, § 192.927,
§ 192.933, or § 192.937, a notification for
use of a different integrity assessment
method, analytical method, compliance
period, sampling approach, pipeline
material, or technique (e.g., ‘‘other
technology’’ or ‘‘alternative equivalent
technology’’) than otherwise prescribed
in those sections, that notification must
be submitted to PHMSA for review at
least 90 days in advance of using the
other method, approach, compliance
timeline, or technique. An operator may
proceed to use the other method,
approach, compliance timeline, or
technique 91 days after submitting the
notification unless it receives a letter
from the Associate Administrator for
Pipeline Safety informing the operator
that PHMSA objects to the proposal or
that PHMSA requires additional time
and/or more information to conduct its
review.
■ 7. In § 192.319, paragraphs (d) through
(g) are added to read as follows:
§ 192.319
Installation of pipe in a ditch.
*
*
*
*
*
(d) Promptly after a ditch for an
onshore steel transmission line is
backfilled (if the construction project
involves 1,000 feet or more of
continuous backfill length along the
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pipeline), but not later than 6 months
after placing the pipeline in service, the
operator must perform an assessment to
assess any coating damage and ensure
integrity of the coating using direct
current voltage gradient (DCVG),
alternating current voltage gradient
(ACVG), or other technology that
provides comparable information about
the integrity of the coating. Coating
surveys must be conducted, except in
locations where effective coating
surveys are precluded by geographical,
technical, or safety reasons.
(e) An operator must notify PHMSA
in accordance with § 192.18 at least 90
days in advance of using other
technology to assess integrity of the
coating under paragraph (d) of this
section.
(f) An operator must repair any
coating damage classified as severe
(voltage drop greater than 60 percent for
DCVG or 70 dBmV for ACVG) in
accordance with section 4 of NACE
SP0502 (incorporated by reference, see
§ 192.7) within 6 months after the
pipeline is placed in service, or as soon
as practicable after obtaining necessary
permits, not to exceed 6 months after
the receipt of permits.
(g) An operator of an onshore steel
transmission pipeline must make and
retain for the life of the pipeline records
documenting the coating assessment
findings and remedial actions
performed under paragraphs (d) through
(f) of this section.
■ 8. In § 192.461, paragraph (a)(4) is
revised and paragraphs (f) through (i)
are added to read as follows:
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§ 192.461 External corrosion control:
Protective coating.
(a) * * *
(4) Have sufficient strength to resist
damage due to handling (including, but
not limited to, transportation,
installation, boring, and backfilling) and
soil stress; and
*
*
*
*
*
(f) Promptly after the backfill of an
onshore steel transmission pipeline
ditch following repair or replacement (if
the repair or replacement results in
1,000 feet or more of backfill length
along the pipeline), but no later than 6
months after the backfill, the operator
must perform an assessment to assess
any coating damage and ensure integrity
of the coating using direct current
voltage gradient (DCVG), alternating
current voltage gradient (ACVG), or
other technology that provides
comparable information about the
integrity of the coating. Coating surveys
must be conducted, except in locations
where effective coating surveys are
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precluded by geographical, technical, or
safety reasons.
(g) An operator must notify PHMSA
in accordance with § 192.18 at least 90
days in advance of using other
technology to assess integrity of the
coating under paragraph (f) of this
section.
(h) An operator of an onshore steel
transmission pipeline must develop a
remedial action plan and apply for any
necessary permits within 6 months of
completing the assessment that
identified the deficiency. The operator
must repair any coating damage
classified as severe (voltage drop greater
than 60 percent for DCVG or 70 dBmV
for ACVG) in accordance with section 4
of NACE SP0502 (incorporated by
reference, see § 192.7) within 6 months
of the assessment, or as soon as
practicable after obtaining necessary
permits, not to exceed 6 months after
the receipt of permits.
(i) An operator of an onshore steel
transmission pipeline must make and
retain for the life of the pipeline records
documenting the coating assessment
findings and remedial actions
performed under paragraphs (f) through
(h) of this section.
■ 9. In § 192.465, the section heading
and paragraph (d) are revised and
paragraph (f) is added to read as follows:
§ 192.465 External corrosion control:
Monitoring and remediation.
*
*
*
*
*
(d) Each operator must promptly
correct any deficiencies indicated by the
inspection and testing required by
paragraphs (a) through (c) of this
section. For onshore gas transmission
pipelines, each operator must develop a
remedial action plan and apply for any
necessary permits within 6 months of
completing the inspection or testing that
identified the deficiency. Remedial
action must be completed promptly, but
no later than the earliest of the
following: prior to the next inspection
or test interval required by this section;
within 1 year, not to exceed 15 months,
of the inspection or test that identified
the deficiency; or as soon as practicable,
not to exceed 6 months, after obtaining
any necessary permits.
*
*
*
*
*
(f) An operator must determine the
extent of the area with inadequate
cathodic protection for onshore gas
transmission pipelines where any
annual test station reading (pipe-to-soil
potential measurement) indicates
cathodic protection levels below the
required levels in appendix D to this
part.
(1) Gas transmission pipeline
operators must investigate and mitigate
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52269
any non-systemic or location-specific
causes.
(2) To address systemic causes, an
operator must conduct close interval
surveys in both directions from the test
station with a low cathodic protection
reading at a maximum interval of
approximately 5 feet or less. An
operator must conduct close interval
surveys unless it is impractical based
upon geographical, technical, or safety
reasons. An operator must complete
close interval surveys required by this
section with the protective current
interrupted unless it is impractical to do
so for technical or safety reasons. An
operator must remediate areas with
insufficient cathodic protection levels,
or areas where protective current is
found to be leaving the pipeline, in
accordance with paragraph (d) of this
section. An operator must confirm the
restoration of adequate cathodic
protection following the
implementation of remedial actions
undertaken to mitigate systemic causes
of external corrosion.
■ 10. In § 192.473, paragraph (c) is
added to read as follows:
§ 192.473 External corrosion control:
Interference currents.
*
*
*
*
*
(c) For onshore gas transmission
pipelines, the program required by
paragraph (a) of this section must
include:
(1) Interference surveys for a pipeline
system to detect the presence and level
of any electrical stray current.
Interference surveys must be conducted
when potential monitoring indicates a
significant increase in stray current, or
when new potential stray current
sources are introduced, such as through
co-located pipelines, structures, or high
voltage alternating current (HVAC)
power lines, including from additional
generation, a voltage up-rating,
additional lines, new or enlarged power
substations, or new pipelines or other
structures;
(2) Analysis of the results of the
survey to determine the cause of the
interference and whether the level could
cause significant corrosion, impede safe
operation, or adversely affect the
environment or public;
(3) Development of a remedial action
plan to correct any instances where
interference current is greater than or
equal to 100 amps per meter squared or
if it impedes the safe operation of a
pipeline, or if it may cause a condition
that would adversely impact the
environment or the public; and
(4) Application for any necessary
permits within 6 months of completing
the interference survey that identified
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the deficiency. An operator must
complete remedial actions promptly,
but no later than the earliest of the
following: within 15 months after
completing the interference survey that
identified the deficiency; or as soon as
practicable, but not to exceed 6 months,
after obtaining any necessary permits.
■ 11. Section 192.478 is added to read
as follows:
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§ 192.478 Internal corrosion control:
Onshore transmission monitoring and
mitigation.
(a) Each operator of an onshore gas
transmission pipeline with corrosive
constituents in the gas being transported
must develop and implement a
monitoring and mitigation program to
mitigate the corrosive effects, as
necessary. Potentially corrosive
constituents include, but are not limited
to: carbon dioxide, hydrogen sulfide,
sulfur, microbes, and liquid water,
either by itself or in combination. An
operator must evaluate the partial
pressure of each corrosive constituent,
where applicable, by itself or in
combination, to evaluate the effect of
the corrosive constituents on the
internal corrosion of the pipe and
implement mitigation measures as
necessary.
(b) The monitoring and mitigation
program described in paragraph (a) of
this section must include:
(1) The use of gas-quality monitoring
methods at points where gas with
potentially corrosive contaminants
enters the pipeline to determine the gas
stream constituents.
(2) Technology to mitigate the
potentially corrosive gas stream
constituents. Such technologies may
include product sampling, inhibitor
injections, in-line cleaning pigging,
separators, or other technology that
mitigates potentially corrosive effects.
(3) An evaluation at least once each
calendar year, at intervals not to exceed
15 months, to ensure that potentially
corrosive gas stream constituents are
effectively monitored and mitigated.
(c) An operator must review its
monitoring and mitigation program at
least once each calendar year, at
intervals not to exceed 15 months, and
based on the results of its monitoring
and mitigation program, implement
adjustments, as necessary.
■ 12. In § 192.485, paragraph (c) is
revised to read as follows:
§ 192.485 Remedial measures:
Transmission lines.
*
*
*
*
*
(c) Calculating remaining strength.
Under paragraphs (a) and (b) of this
section, the strength of pipe based on
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actual remaining wall thickness must be
determined and documented in
accordance with § 192.712.
■ 13. In § 192.613, paragraph (c) is
added to read as follows:
(vi) Notifying affected communities of
the steps that can be taken to ensure
public safety.
■ 14. In § 192.710, paragraph (f) is
revised as follows:
§ 192.613
§ 192.710 Transmission lines:
Assessments outside of high consequence
areas.
Continuing surveillance.
*
*
*
*
*
(c) Following an extreme weather
event or natural disaster that has the
likelihood of damage to pipeline
facilities by the scouring or movement
of the soil surrounding the pipeline or
movement of the pipeline, such as a
named tropical storm or hurricane; a
flood that exceeds the river, shoreline,
or creek high-water banks in the area of
the pipeline; a landslide in the area of
the pipeline; or an earthquake in the
area of the pipeline, an operator must
inspect all potentially affected onshore
transmission pipeline facilities to detect
conditions that could adversely affect
the safe operation of that pipeline.
(1) An operator must assess the nature
of the event and the physical
characteristics, operating conditions,
location, and prior history of the
affected pipeline in determining the
appropriate method for performing the
initial inspection to determine the
extent of any damage and the need for
the additional assessments required
under this paragraph (c)(1).
(2) An operator must commence the
inspection required by paragraph (c) of
this section within 72 hours after the
point in time when the operator
reasonably determines that the affected
area can be safely accessed by personnel
and equipment, and the personnel and
equipment required to perform the
inspection as determined by paragraph
(c)(1) of this section are available. If an
operator is unable to commence the
inspection due to the unavailability of
personnel or equipment, the operator
must notify the appropriate PHMSA
Region Director as soon as practicable.
(3) An operator must take prompt and
appropriate remedial action to ensure
the safe operation of a pipeline based on
the information obtained as a result of
performing the inspection required by
paragraph (c) of this section. Such
actions might include, but are not
limited to:
(i) Reducing the operating pressure or
shutting down the pipeline;
(ii) Modifying, repairing, or replacing
any damaged pipeline facilities;
(iii) Preventing, mitigating, or
eliminating any unsafe conditions in the
pipeline right-of-way;
(iv) Performing additional patrols,
surveys, tests, or inspections;
(v) Implementing emergency response
activities with Federal, State, or local
personnel; or
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*
*
*
*
*
(f) Remediation. An operator must
comply with the requirements in
§§ 192.485, 192.711, 192.712, 192.713,
and 192.714, where applicable, if a
condition that could adversely affect the
safe operation of a pipeline is
discovered.
*
*
*
*
*
■ 15. In § 192.711, paragraph (b)(1) is
revised to read as follows:
§ 192.711 Transmission lines: General
requirements for repair procedures.
*
*
*
*
*
(b) * * *
(1)(i) Non-integrity management
repairs for gathering lines and offshore
transmission lines: For gathering lines
subject to this section in accordance
with § 192.9 and for offshore
transmission lines, an operator must
make permanent repairs as soon as
feasible.
(ii) Non-integrity management repairs
for onshore transmission lines: Except
for gathering lines exempted from this
section in accordance with § 192.9 and
offshore transmission lines, after May
24, 2023, whenever an operator
discovers any condition that could
adversely affect the safe operation of a
pipeline segment not covered by an
integrity management program under
subpart O of this part, it must correct
the condition as prescribed in § 192.714.
*
*
*
*
*
■ 16. In § 192.712, the section heading
and paragraph (b) are revised and
paragraphs (c) and (h) are added to read
as follows:
§ 192.712 Analysis of predicted failure
pressure and critical strain level.
*
*
*
*
*
(b) Corrosion metal loss. When
analyzing corrosion metal loss under
this section, an operator must use a
suitable remaining strength calculation
method including, ASME/ANSI B31G
(incorporated by reference, see § 192.7);
R–STRENG (incorporated by reference,
see § 192.7); or an alternative equivalent
method of remaining strength
calculation that will provide an equally
conservative result.
(1) If an operator would choose to use
a remaining strength calculation method
that could provide a less conservative
result than the methods listed in
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paragraph (b) introductory text, the
operator must notify PHMSA in advance
in accordance with § 192.18(c).
(2) The notification provided for by
paragraph (b)(1) of this section must
include a comparison of its predicted
failure pressures to R–STRENG or
ASME/ANSI B31G, all burst pressure
tests used, and any other technical
reviews used to qualify the calculation
method(s) for varying corrosion profiles.
(c) Dents and other mechanical
damage. To evaluate dents and other
mechanical damage that could result in
a stress riser or other integrity impact,
an operator must develop a procedure
and perform an engineering critical
assessment as follows:
(1) Identify and evaluate potential
threats to the pipe segment in the
vicinity of the anomaly or defect,
including ground movement, external
loading, fatigue, cracking, and
corrosion.
(2) Review high-resolution magnetic
flux leakage (HR–MFL) high-resolution
deformation, inertial mapping, and
crack detection inline inspection data
for damage in the dent area and any
associated weld region, including
available data from previous inline
inspections.
(3) Perform pipeline curvature-based
strain analysis using recent HRDeformation inspection data.
(4) Compare the dent profile between
the most recent and previous in-line
inspections to identify significant
changes in dent depth and shape.
(5) Identify and quantify all previous
and present significant loads acting on
the dent.
(6) Evaluate the strain level associated
with the anomaly or defect and any
nearby welds using Finite Element
Analysis, or other technology in
accordance with this section. Using
Finite Element Analysis to quantify the
dent strain, and then estimating and
evaluating the damage using the Strain
Limit Damage (SLD) and Ductile Failure
Damage Indicator (DFDI) at the dent, are
appropriate evaluation methods.
(7) The analyses performed in
accordance with this section must
account for material property
uncertainties, model inaccuracies, and
inline inspection tool sizing tolerances.
(8) Dents with a depth greater than 10
percent of the pipe outside diameter or
with geometric strain levels that exceed
the lessor of 10 percent or exceed the
critical strain for the pipe material
properties must be remediated in
accordance with § 192.713, § 192.714, or
§ 192.933, as applicable.
(9) Using operational pressure data, a
valid fatigue life prediction model that
is appropriate for the pipeline segment,
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and assuming a reassessment safety
factor of 5 or greater for the assessment
interval, estimate the fatigue life of the
dent by Finite Element Analysis or other
analytical technique that is technically
appropriate for dent assessment and
reassessment intervals in accordance
with this section. Multiple dent or other
fatigue models must be used for the
evaluation as a part of the engineering
critical assessment.
(10) If the dent or mechanical damage
is suspected to have cracks, then a crack
growth rate assessment is required to
ensure adequate life for the dent with
crack(s) until remediation or the dent
with crack(s) must be evaluated and
remediated in accordance with the
criteria and timing requirements in
§ 192.713, § 192.714, or § 192.933, as
applicable.
(11) An operator using an engineering
critical assessment procedure, other
technologies, or techniques to comply
with paragraph (c) of this section must
submit advance notification to PHMSA,
with the relevant procedures, in
accordance with § 192.18.
*
*
*
*
*
(h) Reassessments. If an operator uses
an engineering critical assessment
method in accordance with paragraphs
(c) and (d) of this section to determine
the maximum reevaluation intervals, the
operator must reassess the anomalies as
follows:
(1) If the anomaly is in an HCA, the
operator must reassess the anomaly
within a maximum of 7 years in
accordance with § 192.939(a), unless the
safety factor is expected to go below
what is specified in paragraph (c) or (d)
of this section.
(2) If the anomaly is outside of an
HCA, the operator must perform a
reassessment of the anomaly within a
maximum of 10 years in accordance
with § 192.710(b), unless the anomaly
safety factor is expected to go below
what is specified in paragraph (c) or (d)
of this section.
■ 17. Section 192.714 is added to read
as follows:
§ 192.714 Transmission lines: Repair
criteria for onshore transmission pipelines.
(a) Applicability. This section applies
to onshore transmission pipelines not
subject to the repair criteria in subpart
O of this part, and which do not operate
under an alternative MAOP in
accordance with §§ 192.112, 192.328,
and 192.620. Pipeline segments that are
located in high consequence areas, as
defined in § 192.903, must comply with
the applicable actions specified by the
integrity management requirements in
subpart O. Pipeline segments operating
under an alternative MAOP in
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52271
accordance with §§ 192.112, 192.328,
and 192.620 must comply with
§ 192.620(d)(11).
(b) General. Each operator must, in
repairing its pipeline systems, ensure
that the repairs are made in a safe
manner and are made to prevent damage
to persons, property, and the
environment. A pipeline segment’s
operating pressure must be less than the
predicted failure pressure determined in
accordance with § 192.712 during repair
operations. Repairs performed in
accordance with this section must use
pipe and material properties that are
documented in traceable, verifiable, and
complete records. If documented data
required for any analysis, including
predicted failure pressure for
determining MAOP, is not available, an
operator must obtain the undocumented
data through § 192.607.
(c) Schedule for evaluation and
remediation. An operator must
remediate conditions according to a
schedule that prioritizes the conditions
for evaluation and remediation. Unless
paragraph (d) of this section provides a
special requirement for remediating
certain conditions, an operator must
calculate the predicted failure pressure
of anomalies or defects and follow the
schedule in ASME/ANSI B31.8S
(incorporated by reference, see § 192.7),
section 7, Figure 4. If an operator cannot
meet the schedule for any condition, the
operator must document the reasons
why it cannot meet the schedule and
how the changed schedule will not
jeopardize public safety. Each condition
that meets any of the repair criteria in
paragraph (d) of this section in an
onshore steel transmission pipeline
must be—
(1) Removed by cutting out and
replacing a cylindrical piece of pipe that
will permanently restore the pipeline’s
MAOP based on the use of § 192.105
and the design factors for the class
location in which it is located; or
(2) Repaired by a method, shown by
technically proven engineering tests and
analyses, that will permanently restore
the pipeline’s MAOP based upon the
determined predicted failure pressure
times the design factor for the class
location in which it is located.
(d) Remediation of certain conditions.
For onshore transmission pipelines not
located in high consequence areas, an
operator must remediate a listed
condition according to the following
criteria:
(1) Immediate repair conditions. An
operator must repair the following
conditions immediately upon discovery:
(i) Metal loss anomalies where a
calculation of the remaining strength of
the pipe at the location of the anomaly
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shows a predicted failure pressure,
determined in accordance with
§ 192.712(b), of less than or equal to 1.1
times the MAOP.
(ii) A dent located between the 8
o’clock and 4 o’clock positions (upper
2⁄3 of the pipe) that has metal loss,
cracking, or a stress riser, unless an
engineering analysis performed in
accordance with § 192.712(c)
demonstrates critical strain levels are
not exceeded.
(iii) Metal loss greater than 80 percent
of nominal wall regardless of
dimensions.
(iv) Metal loss preferentially affecting
a detected longitudinal seam, if that
seam was formed by direct current, lowfrequency or high-frequency electric
resistance welding, electric flash
welding, or has a longitudinal joint
factor less than 1.0, and the predicted
failure pressure determined in
accordance with § 192.712(d) is less
than 1.25 times the MAOP.
(v) A crack or crack-like anomaly
meeting any of the following criteria:
(A) Crack depth plus any metal loss
is greater than 50 percent of pipe wall
thickness;
(B) Crack depth plus any metal loss is
greater than the inspection tool’s
maximum measurable depth; or
(C) The crack or crack-like anomaly
has a predicted failure pressure,
determined in accordance with
§ 192.712(d), that is less than 1.25 times
the MAOP.
(vi) An indication or anomaly that, in
the judgment of the person designated
by the operator to evaluate the
assessment results, requires immediate
action.
(2) Two-year conditions. An operator
must repair the following conditions
within 2 years of discovery:
(i) A smooth dent located between the
8 o’clock and 4 o’clock positions (upper
2⁄3 of the pipe) with a depth greater than
6 percent of the pipeline diameter
(greater than 0.50 inches in depth for a
pipeline diameter less than Nominal
Pipe Size (NPS) 12), unless an
engineering analysis performed in
accordance with § 192.712(c)
demonstrates critical strain levels are
not exceeded.
(ii) A dent with a depth greater than
2 percent of the pipeline diameter
(0.250 inches in depth for a pipeline
diameter less than NPS 12) that affects
pipe curvature at a girth weld or at a
longitudinal or helical (spiral) seam
weld, unless an engineering analysis
performed in accordance with
§ 192.712(c) demonstrates critical strain
levels are not exceeded.
(iii) A dent located between the 4
o’clock and 8 o’clock positions (lower 1⁄3
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of the pipe) that has metal loss,
cracking, or a stress riser, unless an
engineering analysis performed in
accordance with § 192.712(c)
demonstrates critical strain levels are
not exceeded.
(iv) For metal loss anomalies, a
calculation of the remaining strength of
the pipe shows a predicted failure
pressure, determined in accordance
with § 192.712(b) at the location of the
anomaly, of less than 1.39 times the
MAOP for Class 2 locations, or less than
1.50 times the MAOP for Class 3 and 4
locations. For metal loss anomalies in
Class 1 locations with a predicted
failure pressure greater than 1.1 times
MAOP, an operator must follow the
remediation schedule specified in
ASME/ANSI B31.8S (incorporated by
reference, see § 192.7), section 7, Figure
4, as specified in paragraph (c) of this
section.
(v) Metal loss that is located at a
crossing of another pipeline, is in an
area with widespread circumferential
corrosion, or could affect a girth weld,
and that has a predicted failure
pressure, determined in accordance
with § 192.712(b), less than 1.39 times
the MAOP for Class 1 locations or where
Class 2 locations contain Class 1 pipe
that has been uprated in accordance
with § 192.611, or less than 1.50 times
the MAOP for all other Class 2 locations
and all Class 3 and 4 locations.
(vi) Metal loss preferentially affecting
a detected longitudinal seam, if that
seam was formed by direct current, lowfrequency or high-frequency electric
resistance welding, electric flash
welding, or that has a longitudinal joint
factor less than 1.0, and where the
predicted failure pressure determined in
accordance with § 192.712(d) is less
than 1.39 times the MAOP for Class 1
locations or where Class 2 locations
contain Class 1 pipe that has been
uprated in accordance with § 192.611,
or less than 1.50 times the MAOP for all
other Class 2 locations and all Class 3
and 4 locations.
(vii) A crack or crack-like anomaly
that has a predicted failure pressure,
determined in accordance with
§ 192.712(d), that is less than 1.39 times
the MAOP for Class 1 locations or where
Class 2 locations contain Class 1 pipe
that has been uprated in accordance
with § 192.611, or less than 1.50 times
the MAOP for all other Class 2 locations
and all Class 3 and 4 locations.
(3) Monitored conditions. An operator
must record and monitor the following
conditions during subsequent risk
assessments and integrity assessments
for any change that may require
remediation.
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(i) A dent that is located between the
4 o’clock and 8 o’clock positions
(bottom 1⁄3 of the pipe) with a depth
greater than 6 percent of the pipeline
diameter (greater than 0.50 inches in
depth for a pipeline diameter less than
NPS 12).
(ii) A dent located between the 8
o’clock and 4 o’clock positions (upper
2⁄3 of the pipe) with a depth greater than
6 percent of the pipeline diameter
(greater than 0.50 inches in depth for a
pipeline diameter less than NPS 12),
and where an engineering analysis
performed in accordance with
§ 192.712(c) determines that critical
strain levels are not exceeded.
(iii) A dent with a depth greater than
2 percent of the pipeline diameter
(0.250 inches in depth for a pipeline
diameter less than NPS 12) that affects
pipe curvature at a girth weld or
longitudinal or helical (spiral) seam
weld, and where an engineering
analysis of the dent and girth or seam
weld, performed in accordance with
§ 192.712(c), demonstrates critical strain
levels are not exceeded. These analyses
must consider weld mechanical
properties.
(iv) A dent that has metal loss,
cracking, or a stress riser, and where an
engineering analysis performed in
accordance with § 192.712(c)
demonstrates critical strain levels are
not exceeded.
(v) Metal loss preferentially affecting
a detected longitudinal seam, if that
seam was formed by direct current, lowfrequency or high-frequency electric
resistance welding, electric flash
welding, or that has a longitudinal joint
factor less than 1.0, and where the
predicted failure pressure, determined
in accordance with § 192.712(d), is
greater than or equal to 1.39 times the
MAOP for Class 1 locations or where
Class 2 locations contain Class 1 pipe
that has been uprated in accordance
with § 192.611, or is greater than or
equal to 1.50 times the MAOP for all
other Class 2 locations and all Class 3
and 4 locations.
(vi) A crack or crack-like anomaly for
which the predicted failure pressure,
determined in accordance with
§ 192.712(d), is greater than or equal to
1.39 times the MAOP for Class 1
locations or where Class 2 locations
contain Class 1 pipe that has been
uprated in accordance with § 192.611,
or is greater than or equal to 1.50 times
the MAOP for all other Class 2 locations
and all Class 3 and 4 locations.
(e) Temporary pressure reduction. (1)
Immediately upon discovery and until
an operator remediates the condition
specified in paragraph (d)(1) of this
section, or upon a determination by an
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operator that it is unable to respond
within the time limits for the conditions
specified in paragraph (d)(2) of this
section, the operator must reduce the
operating pressure of the affected
pipeline to any one of the following
based on safety considerations for the
public and operating personnel:
(i) A level not exceeding 80 percent of
the operating pressure at the time the
condition was discovered;
(ii) A level not exceeding the
predicted failure pressure times the
design factor for the class location in
which the affected pipeline is located;
or
(iii) A level not exceeding the
predicted failure pressure divided by
1.1.
(2) An operator must notify PHMSA
in accordance with § 192.18 if it cannot
meet the schedule for evaluation and
remediation required under paragraph
(c) or (d) of this section and cannot
provide safety through a temporary
reduction in operating pressure or other
action. Notification to PHMSA does not
alleviate an operator from the
evaluation, remediation, or pressure
reduction requirements in this section.
(3) When a pressure reduction, in
accordance with paragraph (e) of this
section, exceeds 365 days, an operator
must notify PHMSA in accordance with
§ 192.18 and explain the reasons for the
remediation delay. This notice must
include a technical justification that the
continued pressure reduction will not
jeopardize the integrity of the pipeline.
(4) An operator must document and
keep records of the calculations and
decisions used to determine the reduced
operating pressure and the
implementation of the actual reduced
operating pressure for a period of 5
years after the pipeline has been
repaired.
(f) Other conditions. Unless another
timeframe is specified in paragraph (d)
of this section, an operator must take
appropriate remedial action to correct
any condition that could adversely
affect the safe operation of a pipeline
system in accordance with the criteria,
schedules, and methods defined in the
operator’s operating and maintenance
procedures.
(g) In situ direct examination of crack
defects. Whenever an operator finds
conditions that require the pipeline to
be repaired, in accordance with this
section, an operator must perform a
direct examination of known locations
of cracks or crack-like defects using
technology that has been validated to
detect tight cracks (equal to or less than
0.008 inches crack opening), such as
inverse wave field extrapolation (IWEX),
phased array ultrasonic testing (PAUT),
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ultrasonic testing (UT), or equivalent
technology. ‘‘In situ’’ examination tools
and procedures for crack assessments
(length, depth, and volumetric) must
have performance and evaluation
standards, including pipe or weld
surface cleanliness standards for the
inspection, confirmed by subject matter
experts qualified by knowledge,
training, and experience in direct
examination inspection for accuracy of
the type of defects and pipe material
being evaluated. The procedures must
account for inaccuracies in evaluations
and fracture mechanics models for
failure pressure determinations.
(h) Determining predicted failure
pressures and critical strain levels. An
operator must perform all
determinations of predicted failure
pressures and critical strain levels
required by this section in accordance
with § 192.712.
■ 18. In § 192.911, paragraph (k) is
revised to read as follows:
§ 192.911 What are the elements of an
integrity management program?
*
*
*
*
*
(k) A management of change process
as required by § 192.13(d).
*
*
*
*
*
■ 19. In § 192.917, paragraphs (a)
through (d) are revised to read as
follows:
§ 192.917 How does an operator identify
potential threats to pipeline integrity and
use the threat identification in its integrity
program?
(a) Threat identification. An operator
must identify and evaluate all potential
threats to each covered pipeline
segment. Potential threats that an
operator must consider include, but are
not limited to, the threats listed in
ASME/ANSI B31.8S (incorporated by
reference, see § 192.7), section 2, which
are grouped under the following four
threat categories:
(1) Time dependent threats such as
internal corrosion, external corrosion,
and stress corrosion cracking;
(2) Stable threats, such as
manufacturing, welding, fabrication, or
construction defects;
(3) Time independent threats, such as
third party damage, mechanical damage,
incorrect operational procedure,
weather related and outside force
damage, to include consideration of
seismicity, geology, and soil stability of
the area; and
(4) Human error, such as operational
or maintenance mishaps, or design and
construction mistakes.
(b) Data gathering and integration. To
identify and evaluate the potential
threats to a covered pipeline segment,
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an operator must gather and integrate
existing data and information on the
entire pipeline that could be relevant to
the covered segment. In performing data
gathering and integration, an operator
must follow the requirements in ASME/
ANSI B31.8S, section 4.
Operators must begin to integrate all
pertinent data elements specified in this
section starting on May 24, 2023, with
all available attributes integrated by
February 26, 2024. An operator may
request an extension of up to 1 year by
submitting a notification to PHMSA at
least 90 days before February 26, 2024,
in accordance with § 192.18. The
notification must include a reasonable
and technically justified basis, an up-todate plan for completing all actions
required by this paragraph (b), the
reason for the requested extension,
current safety or mitigation status of the
pipeline segment, the proposed
completion date, and any needed
temporary safety measures to mitigate
the impact on safety. An operator must
gather and evaluate the set of data listed
in paragraph (b)(1) of this section. The
evaluation must analyze both the
covered segment and similar noncovered segments, and it must:
(1) Integrate pertinent information
about pipeline attributes to ensure safe
operation and pipeline integrity,
including information derived from
operations and maintenance activities
required under this part, and other
relevant information, including, but not
limited to:
(i) Pipe diameter, wall thickness,
seam type, and joint factor;
(ii) Manufacturer and manufacturing
date, including manufacturing data and
records;
(iii) Material properties including, but
not limited to, grade, specified
minimum yield strength (SMYS), and
ultimate tensile strength;
(iv) Equipment properties;
(v) Year of installation;
(vi) Bending method;
(vii) Joining method, including
process and inspection results;
(viii) Depth of cover;
(ix) Crossings, casings (including if
shorted), and locations of foreign line
crossings and nearby high voltage power
lines;
(x) Hydrostatic or other pressure test
history, including test pressures and test
leaks or failures, failure causes, and
repairs;
(xi) Pipe coating methods (both
manufactured and field applied),
including the method or process used to
apply girth weld coating, inspection
reports, and coating repairs;
(xii) Soil, backfill;
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(xiii) Construction inspection reports,
including but not limited to:
(A) Post backfill coating surveys; and
(B) Coating inspection (‘‘jeeping’’ or
‘‘holiday inspection’’) reports;
(xiv) Cathodic protection installed,
including, but not limited to, type and
location;
(xv) Coating type;
(xvi) Gas quality;
(xvii) Flow rate;
(xviii) Normal maximum and
minimum operating pressures,
including maximum allowable
operating pressure (MAOP);
(xix) Class location;
(xx) Leak and failure history,
including any in-service ruptures or
leaks from incident reports, abnormal
operations, safety-related conditions
(both reported and unreported) and
failure investigations required by
§ 192.617, and their identified causes
and consequences;
(xxi) Coating condition;
(xxii) Cathodic protection (CP) system
performance;
(xxiii) Pipe wall temperature;
(xxiv) Pipe operational and
maintenance inspection reports,
including, but not limited to:
(A) Data gathered through integrity
assessments required under this part,
including, but not limited to, in-line
inspections, pressure tests, direct
assessments, guided wave ultrasonic
testing, or other methods;
(B) Close interval survey (CIS) and
electrical survey results;
(C) CP rectifier readings;
(D) CP test point survey readings and
locations;
(E) Alternating current, direct current,
and foreign structure interference
surveys;
(F) Pipe coating surveys, including
surveys to detect coating damage,
disbonded coatings, or other conditions
that compromise the effectiveness of
corrosion protection, including, but not
limited to, direct current voltage
gradient or alternating current voltage
gradient inspections;
(G) Results of examinations of
exposed portions of buried pipelines
(e.g., pipe and pipe coating condition,
see § 192.459), including the results of
any non-destructive examinations of the
pipe, seam, or girth weld (i.e. bell hole
inspections);
(H) Stress corrosion cracking
excavations and findings;
(I) Selective seam weld corrosion
excavations and findings;
(J) Any indication of seam cracking;
and
(K) Gas stream sampling and internal
corrosion monitoring results, including
cleaning pig sampling results;
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(xxv) External and internal corrosion
monitoring;
(xxvi) Operating pressure history and
pressure fluctuations, including an
analysis of effects of pressure cycling
and instances of exceeding MAOP by
any amount;
(xxvii) Performance of regulators,
relief valves, pressure control devices,
or any other device to control or limit
operating pressure to less than MAOP;
(xxviii) Encroachments;
(xxix) Repairs;
(xxx) Vandalism;
(xxxi) External forces;
(xxxii) Audits and reviews;
(xxxiii) Industry experience for
incident, leak, and failure history;
(xxxiv) Aerial photography; and
(xxxv) Exposure to natural forces in
the area of the pipeline, including
seismicity, geology, and soil stability of
the area.
(2) Use validated information and
data as inputs, to the maximum extent
practicable. If input is obtained from
subject matter experts (SME), an
operator must employ adequate control
measures to ensure consistency and
accuracy of information. Control
measures may include training of SMEs
or the use of outside technical experts
(independent expert reviews) to assess
the quality of processes and the
judgment of SMEs. An operator must
document the names and qualifications
of the individuals who approve SME
inputs used in the current risk
assessment.
(3) Identify and analyze spatial
relationships among anomalous
information (e.g., corrosion coincident
with foreign line crossings or evidence
of pipeline damage where overhead
imaging shows evidence of
encroachment).
(4) Analyze the data for
interrelationships among pipeline
integrity threats, including
combinations of applicable risk factors
that increase the likelihood of incidents
or increase the potential consequences
of incidents.
(c) Risk assessment. An operator must
conduct a risk assessment that follows
ASME/ANSI B31.8S, section 5, and that
analyzes the identified threats and
potential consequences of an incident
for each covered segment. An operator
must ensure the validity of the methods
used to conduct the risk assessment
considering the incident, leak, and
failure history of the pipeline segments
and other historical information. Such a
validation must ensure the risk
assessment methods produce a risk
characterization that is consistent with
the operator’s and industry experience,
including evaluations of the cause of
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past incidents, as determined by root
cause analysis or other equivalent
means, and include sensitivity analysis
of the factors used to characterize both
the likelihood of loss of pipeline
integrity and consequences of the
postulated loss of pipeline integrity. An
operator must use the risk assessment to
determine additional preventive and
mitigative measures needed for each
covered segment in accordance with
§ 192.935 and periodically evaluate the
integrity of each covered pipeline
segment in accordance with § 192.937.
Beginning February 26, 2024, the risk
assessment must:
(1) Analyze how a potential failure
could affect high consequence areas;
(2) Analyze the likelihood of failure
due to each individual threat and each
unique combination of threats that
interact or simultaneously contribute to
risk at a common location;
(3) Account for, and compensate for,
uncertainties in the model and the data
used in the risk assessment; and
(4) Evaluate the potential risk
reduction associated with candidate risk
reduction activities, such as preventive
and mitigative measures, and reduced
anomaly remediation and assessment
intervals.
(5) In conjunction with § 192.917(b),
an operator may request an extension of
up to 1 year for the requirements of this
paragraph by submitting a notification
to PHMSA at least 90 days before
February 26, 2024, in accordance with
§ 192.18. The notification must include
a reasonable and technically justified
basis, an up-to-date plan for completing
all actions required by this paragraph
(c)(5), the reason for the requested
extension, current safety or mitigation
status of the pipeline segment, the
proposed completion date, and any
needed temporary safety measures to
mitigate the impact on safety.
(d) Plastic transmission pipeline. An
operator of a plastic transmission
pipeline must assess the threats to each
covered segment using the information
in sections 4 and 5 of ASME B31.8S and
consider any threats unique to the
integrity of plastic pipe, such as poor
joint fusion practices, pipe with poor
slow crack growth (SCG) resistance,
brittle pipe, circumferential cracking,
hydrocarbon softening of the pipe,
internal and external loads, longitudinal
or lateral loads, proximity to elevated
heat sources, and point loading.
*
*
*
*
*
■ 20. In § 192.923, paragraphs (b)(2) and
(3) are revised to read as follows:
§ 192.923 How is direct assessment used
and for what threats?
*
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(b) * * *
(2) Section 192.927 and NACE SP0206
(incorporated by reference, see § 192.7),
if addressing internal corrosion (IC).
(3) Section 192.929 and NACE SP0204
(incorporated by reference, see § 192.7),
if addressing stress corrosion cracking
(SCC).
*
*
*
*
*
■ 21. In § 192.927, paragraphs (b) and
(c) are revised to read as follows:
§ 192.927 What are the requirements for
using Internal Corrosion Direct Assessment
(ICDA)?
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*
*
*
*
*
(b) General requirements. An operator
using direct assessment as an
assessment method to address internal
corrosion in a covered pipeline segment
must follow the requirements in this
section and in NACE SP0206
(incorporated by reference, see § 192.7).
The Dry Gas Internal Corrosion Direct
Assessment (DG–ICDA) process
described in this section applies only
for a segment of pipe transporting
normally dry natural gas (see § 192.3)
and not for a segment with electrolytes
normally present in the gas stream. If an
operator uses ICDA to assess a covered
segment operating with electrolytes
present in the gas stream, the operator
must develop a plan that demonstrates
how it will conduct ICDA in the
segment to address internal corrosion
effectively and must notify PHMSA in
accordance with § 192.18. In the event
of a conflict between this section and
NACE SP0206, the requirements in this
section control.
(c) The ICDA plan. An operator must
develop and follow an ICDA plan that
meets NACE SP0206 (incorporated by
reference, see § 192.7) and that
implements all four steps of the DG–
ICDA process, including preassessment, indirect inspection, detailed
examination at excavation locations,
and post-assessment evaluation and
monitoring. The plan must identify the
locations of all ICDA regions within
covered segments in the transmission
system. An ICDA region is a continuous
length of pipe (including weld joints),
uninterrupted by any significant change
in water or flow characteristics, that
includes similar physical characteristics
or operating history. An ICDA region
extends from the location where liquid
may first enter the pipeline and
encompasses the entire area along the
pipeline where internal corrosion may
occur until a new input introduces the
possibility of water entering the
pipeline. In cases where a single
covered segment is partially located in
two or more ICDA regions, the four-step
ICDA process must be completed for
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each ICDA region in which the covered
segment is partially located to complete
the assessment of the covered segment.
(1) Preassessment. An operator must
comply with NACE SP0206
(incorporated by reference, see § 192.7)
in conducting the preassessment step of
the ICDA process.
(2) Indirect inspection. An operator
must comply with NACE SP0206
(incorporated by reference, see § 192.7),
and the following additional
requirements, in conducting the Indirect
Inspection step of the ICDA process. An
operator must explicitly document the
results of its feasibility assessment as
required by NACE SP0206, section 3.3
(incorporated by reference, see § 192.7);
if any condition that precludes the
successful application of ICDA applies,
then ICDA may not be used, and another
assessment method must be selected.
When performing the indirect
inspection, the operator must use actual
pipeline-specific data, exclusively. The
use of assumed pipeline or operational
data is prohibited. When calculating the
critical inclination angle of liquid
holdup and the inclination profile of the
pipeline, the operator must consider the
accuracy, reliability, and uncertainty of
the data used to make those
calculations, including, but not limited
to, gas flow velocity (including during
upset conditions), pipeline elevation
profile survey data (including specific
profile at features with inclinations such
as road crossings, river crossings,
drains, valves, drips, etc.), topographical
data, and depth of cover. An operator
must select locations for direct
examination and establish the extent of
pipe exposure needed (i.e., the size of
the bell hole), to account for these
uncertainties and their cumulative effect
on the precise location of predicted
liquid dropout.
(3) Detailed examination. An operator
must comply with NACE SP0206
(incorporated by reference, see § 192.7)
in conducting the detailed examination
step of the ICDA process. When an
operator first uses ICDA for a covered
segment, an operator must identify a
minimum of two locations for
excavation within each covered segment
associated with the ICDA region and
must perform a detailed examination for
internal corrosion at each location using
ultrasonic thickness measurements,
radiography, or other generally accepted
measurement techniques that can
examine for internal corrosion or other
threats that are being assessed. One
location must be the low point (e.g., sag,
drip, valve, manifold, dead-leg) within
the covered segment nearest to the
beginning of the ICDA region. The
second location must be further
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downstream, within the covered
segment, near the end of the ICDA
region. Whenever corrosion is found
during ICDA at any location, the
operator must:
(i) Evaluate the severity of the defect
(remaining strength) and remediate the
defect in accordance with § 192.933 if
the condition is in a covered segment,
or in accordance with §§ 192.485 and
192.714 if the condition is not in a
covered segment;
(ii) Expand the detailed examination
program to determine all locations that
have internal corrosion within the ICDA
region, and accurately characterize the
nature, extent, and root cause of the
internal corrosion. In cases where the
internal corrosion was identified within
the ICDA region but outside the covered
segment, the expanded detailed
examination program must also include
at least two detailed examinations
within each covered segment associated
with the ICDA region, at the location
within the covered segment(s) most
likely to have internal corrosion. One
location must be the low point (e.g.,
sags, drips, valves, manifolds, dead-legs,
traps) within the covered segment
nearest to the beginning of the ICDA
region. The second location must be
further downstream, within the covered
segment. In instances of first use of
ICDA for a covered segment, where
these locations have already been
examined in accordance with paragraph
(c)(3) of this section, two additional
detailed examinations must be
conducted within the covered segment;
and
(iii) Expand the detailed examination
program to evaluate the potential for
internal corrosion in all pipeline
segments (both covered and noncovered) in the operator’s pipeline
system with similar characteristics to
the ICDA region in which the corrosion
was found and remediate identified
instances of internal corrosion in
accordance with either § 192.933 or
§§ 192.485 and 192.714, as appropriate.
(4) Post-assessment evaluation and
monitoring. An operator must comply
with NACE SP0206 (incorporated by
reference, see § 192.7) in performing the
post assessment step of the ICDA
process. In addition to NACE SP0206,
the evaluation and monitoring process
must also include—
(i) An evaluation of the effectiveness
of ICDA as an assessment method for
addressing internal corrosion and
determining whether a covered segment
should be reassessed at more frequent
intervals than those specified in
§ 192.939. An operator must carry out
this evaluation within 1 year of
conducting an ICDA;
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(ii) Validation of the flow modeling
calculations by comparison of actual
locations of discovered internal
corrosion with locations predicted by
the model (if the flow model cannot be
validated, then ICDA is not feasible for
the segment); and
(iii) Continuous monitoring of each
ICDA region that contains a covered
segment where internal corrosion has
been identified by using techniques
such as coupons or ultrasonic (UT)
sensors or electronic probes, and by
periodically drawing off liquids at low
points and chemically analyzing the
liquids for the presence of corrosion
products. An operator must base the
frequency of the monitoring and liquid
analysis on results from all integrity
assessments that have been conducted
in accordance with the requirements of
this subpart and risk factors specific to
the ICDA region.
At a minimum, the monitoring
frequency must be two times each
calendar year, but at intervals not
exceeding 71⁄2 months. If an operator
finds any evidence of corrosion
products in the ICDA region, the
operator must take prompt action in
accordance with one of the two
following required actions, and
remediate the conditions the operator
finds in accordance with § 192.933 or
§§ 192.485 and 192.714, as applicable.
(A) Conduct excavations of, and
detailed examinations at, locations
downstream from where the electrolytes
might have entered the pipe to
investigate and accurately characterize
the nature, extent, and root cause of the
corrosion, including the monitoring and
mitigation requirements of § 192.478; or
(B) Assess the covered segment using
another integrity assessment method
allowed by this subpart.
(5) Other requirements. The ICDA
plan must also include the following:
(i) Criteria an operator will apply in
making key decisions (including, but
not limited to, ICDA feasibility,
definition of ICDA regions and subregions, and conditions requiring
excavation) in implementing each stage
of the ICDA process; and
(ii) Provisions that the analysis be
carried out on the entire pipeline in
which covered segments are present,
except that application of the
remediation criteria of § 192.933 may be
limited to covered segments.
■ 22. Section 192.929 is revised to read
as follows:
§ 192.929 What are the requirements for
using Direct Assessment for Stress
Corrosion Cracking?
(a) Definition. A Stress Corrosion
Cracking Direct Assessment (SCCDA) is
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a process to assess a covered pipeline
segment for the presence of stress
corrosion cracking (SCC) by
systematically gathering and analyzing
excavation data from pipe having
similar operational characteristics and
residing in a similar physical
environment.
(b) General requirements. An operator
using direct assessment as an integrity
assessment method for addressing SCC
in a covered pipeline segment must
develop and follow an SCCDA plan that
meets NACE SP0204 (incorporated by
reference, see § 192.7) and that
implements all four steps of the SCCDA
process, including pre-assessment,
indirect inspection, detailed
examination at excavation locations,
and post-assessment evaluation and
monitoring. As specified in NACE
SP0204, SCCDA is complementary with
other inspection methods for SCC, such
as in-line inspection or hydrostatic
testing with a spike test, and it is not
necessarily an alternative or
replacement for these methods in all
instances. Additionally, the plan must
provide for—
(1) Data gathering and integration. An
operator’s plan must provide for a
systematic process to collect and
evaluate data for all covered pipeline
segments to identify whether the
conditions for SCC are present and to
prioritize the covered pipeline segments
for assessment in accordance with
NACE SP0204, sections 3 and 4, and
Table 1 (incorporated by reference, see
§ 192.7). This process must also include
gathering and evaluating data related to
SCC at all sites an operator excavates
while conducting its pipeline operations
(both within and outside covered
segments) where the criteria in NACE
SP0204 (incorporated by reference, see
§ 192.7) indicate the potential for SCC.
This data gathering process must be
conducted in accordance with NACE
SP0204, section 5.3 (incorporated by
reference, see § 192.7), and must
include, at a minimum, all data listed in
NACE SP0204, Table 2 (incorporated by
reference, see § 192.7). Further, the
following factors must be analyzed as
part of this evaluation:
(i) The effects of a carbonatebicarbonate environment, including the
implications of any factors that promote
the production of a carbonatebicarbonate environment, such as soil
temperature, moisture, the presence or
generation of carbon dioxide, or
cathodic protection (CP);
(ii) The effects of cyclic loading
conditions on the susceptibility and
propagation of SCC in both high-pH and
near-neutral-pH environments;
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(iii) The effects of variations in
applied CP, such as overprotection, CP
loss for extended periods, and high
negative potentials;
(iv) The effects of coatings that shield
CP when disbonded from the pipe; and
(v) Other factors that affect the
mechanistic properties associated with
SCC, including, but not limited to,
historical and present-day operating
pressures, high tensile residual stresses,
flowing product temperatures, and the
presence of sulfides.
(2) Indirect inspection. In addition to
NACE SP0204, the plan’s procedures for
indirect inspection must include
provisions for conducting at least two
above ground surveys using the
complementary measurement tools most
appropriate for the pipeline segment
based on an evaluation of integrated
data.
(3) Direct examination. In addition to
NACE SP0204, the plan’s procedures for
direct examination must provide for an
operator conducting a minimum of three
direct examinations for SCC within the
covered pipeline segment spaced at the
locations determined to be the most
likely for SCC to occur.
(4) Remediation and mitigation. If
SCC is discovered in a covered pipeline
segment, an operator must mitigate the
threat in accordance with one of the
following applicable methods:
(i) Removing the pipe with SCC;
remediating the pipe with a Type B
sleeve; performing hydrostatic testing in
accordance with paragraph (b)(4)(ii) of
this section; or by grinding out the SCC
defect and repairing the pipe. If an
operator uses grinding for repair, the
operator must also perform the
following as a part of the repair
procedure: nondestructive testing for
any remaining cracks or other defects; a
measurement of the remaining wall
thickness; and a determination of the
remaining strength of the pipe at the
repair location that is performed in
accordance with § 192.712 and that
meets the design requirements of
§§ 192.111 and 192.112, as applicable.
The pipe and material properties an
operator uses in remaining strength
calculations must be documented in
traceable, verifiable, and complete
records. If such records are not
available, an operator must base the
pipe and material properties used in the
remaining strength calculations on
properties determined and documented
in accordance with § 192.607, if
applicable.
(ii) Performing a spike pressure test in
accordance with § 192.506 based upon
the class location of the pipeline
segment. The MAOP must be no greater
than the test pressure specified in
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§ 192.506(a) divided by: 1.39 for Class 1
locations and Class 2 locations that
contain Class 1 pipe that has been
uprated in accordance with § 192.611;
and 1.50 for all other Class 2 locations
and all Class 3 and Class 4 locations. An
operator must repair any test failures
due to SCC by replacing the pipe
segment and re-testing the segment until
the pipe passes the test without failures
(such as pipe seam or gasket leaks, or a
pipe rupture). At a minimum, an
operator must repair pipe segments that
pass the pressure test but have SCC
present by grinding the segment in
accordance with paragraph (b)(4)(i) of
this section.
(5) Post assessment. An operator’s
procedures for post-assessment, in
addition to the procedures listed in
NACE SP0204, sections 6.3, ‘‘periodic
reassessment,’’ and 6.4, ‘‘effectiveness of
SCCDA,’’ must include the development
of a reassessment plan based on the
susceptibility of the operator’s pipe to
SCC as well as the mechanistic behavior
of identified cracking. An operator’s
reassessment intervals must comply
with § 192.939. The plan must include
the following factors, in addition to any
factors the operator determines
appropriate:
(i) The evaluation of discovered crack
clusters during the direct examination
step in accordance with NACE SP0204,
sections 5.3.5.7, 5.4, and 5.5
(incorporated by reference, see § 192.7);
(ii) Conditions conducive to the
creation of a carbonate-bicarbonate
environment;
(iii) Conditions in the application (or
loss) of CP that can create or exacerbate
SCC;
(iv) Operating temperature and
pressure conditions, including operating
stress levels on the pipe;
(v) Cyclic loading conditions;
(vi) Mechanistic conditions that
influence crack initiation and growth
rates;
(vii) The effects of interacting crack
clusters;
(viii) The presence of sulfides; and
(ix) Disbonded coatings that shield CP
from the pipe.
■ 23. In § 192.933, paragraphs (a)
introductory text, (a)(1), (b), and (d) are
revised and paragraph (e) is added read
as follows:
jspears on DSK121TN23PROD with RULES3
§ 192.933 What actions must be taken to
address integrity issues?
(a) General requirements. An operator
must take prompt action to address all
anomalous conditions the operator
discovers through the integrity
assessment. In addressing all
conditions, an operator must evaluate
all anomalous conditions and remediate
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those that could reduce a pipeline’s
integrity. An operator must be able to
demonstrate that the remediation of the
condition will ensure the condition is
unlikely to pose a threat to the integrity
of the pipeline until the next
reassessment of the covered segment.
Repairs performed in accordance with
this section must use pipe and material
properties that are documented in
traceable, verifiable, and complete
records. If documented data required for
any analysis is not available, an operator
must obtain the undocumented data
through § 192.607.
(1) Temporary pressure reduction. (i)
If an operator is unable to respond
within the time limits for certain
conditions specified in this section, the
operator must temporarily reduce the
operating pressure of the pipeline or
take other action that ensures the safety
of the covered segment. An operator
must reduce the operating pressure to
one of the following:
(A) A level not exceeding 80 percent
of the operating pressure at the time the
condition was discovered;
(B) A level not exceeding the
predicted failure pressure times the
design factor for the class location in
which the affected pipeline is located;
or
(C) A level not exceeding the
predicted failure pressure divided by
1.1.
(ii) An operator must determine the
predicted failure pressure in accordance
with § 192.712. An operator must notify
PHMSA in accordance with § 192.18 if
it cannot meet the schedule for
evaluation and remediation required
under paragraph (c) or (d) of this section
and cannot provide safety through a
temporary reduction in operating
pressure or other action. The operator
must document and keep records of the
calculations and decisions used to
determine the reduced operating
pressure, and the implementation of the
actual reduced operating pressure, for a
period of 5 years after the pipeline has
been remediated.
*
*
*
*
*
(b) Discovery of condition. Discovery
of a condition occurs when an operator
has adequate information about a
condition to determine that the
condition presents a potential threat to
the integrity of the pipeline. For the
purposes of this section, a condition
that presents a potential threat includes,
but is not limited to, those conditions
that require remediation or monitoring
listed under paragraphs (d)(1) through
(3) of this section. An operator must
promptly, but no later than 180 days
after conducting an integrity
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52277
assessment, obtain sufficient
information about a condition to make
that determination, unless the operator
demonstrates that the 180-day period is
impracticable. In cases where a
determination is not made within the
180-day period, the operator must notify
PHMSA, in accordance with § 192.18,
and provide an expected date when
adequate information will become
available. Notification to PHMSA does
not alleviate an operator from the
discovery requirements of this
paragraph (b).
*
*
*
*
*
(d) Special requirements for
scheduling remediation—(1) Immediate
repair conditions. An operator’s
evaluation and remediation schedule
must follow ASME/ANSI B31.8S,
section 7 (incorporated by reference, see
§ 192.7) in providing for immediate
repair conditions. To maintain safety, an
operator must temporarily reduce
operating pressure in accordance with
paragraph (a) of this section or shut
down the pipeline until the operator
completes the repair of these conditions.
An operator must treat the following
conditions as immediate repair
conditions:
(i) A metal loss anomaly where a
calculation of the remaining strength of
the pipe shows a predicted failure
pressure determined in accordance with
§ 192.712(b) less than or equal to 1.1
times the MAOP at the location of the
anomaly.
(ii) A dent located between the 8
o’clock and 4 o’clock positions (upper
2⁄3 of the pipe) that has metal loss,
cracking, or a stress riser, unless
engineering analyses performed in
accordance with § 192.712(c)
demonstrate critical strain levels are not
exceeded.
(iii) Metal loss greater than 80 percent
of nominal wall regardless of
dimensions.
(iv) Metal loss preferentially affecting
a detected longitudinal seam, if that
seam was formed by direct current, lowfrequency or high-frequency electric
resistance welding, electric flash
welding, or with a longitudinal joint
factor less than 1.0, and where the
predicted failure pressure determined in
accordance with § 192.712(d) is less
than 1.25 times the MAOP.
(v) A crack or crack-like anomaly
meeting any of the following criteria:
(A) Crack depth plus any metal loss
is greater than 50 percent of pipe wall
thickness;
(B) Crack depth plus any metal loss is
greater than the inspection tool’s
maximum measurable depth; or
(C) The crack or crack-like anomaly
has a predicted failure pressure,
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determined in accordance with
§ 192.712(d), that is less than 1.25 times
the MAOP.
(vi) An indication or anomaly that, in
the judgment of the person designated
by the operator to evaluate the
assessment results, requires immediate
action.
(2) One-year conditions. Except for
conditions listed in paragraphs (d)(1)
and (3) of this section, an operator must
remediate any of the following within 1
year of discovery of the condition:
(i) A smooth dent located between the
8 o’clock and 4 o’clock positions (upper
2⁄3 of the pipe) with a depth greater than
6 percent of the pipeline diameter
(greater than 0.50 inches in depth for a
pipeline diameter less than Nominal
Pipe Size (NPS) 12), unless engineering
analyses performed in accordance with
§ 192.712(c) demonstrate critical strain
levels are not exceeded.
(ii) A dent with a depth greater than
2 percent of the pipeline diameter
(0.250 inches in depth for a pipeline
diameter less than NPS 12) that affects
pipe curvature at a girth weld or at a
longitudinal or helical (spiral) seam
weld, unless engineering analyses
performed in accordance with
§ 192.712(c) demonstrate critical strain
levels are not exceeded.
(iii) A dent located between the 4
o’clock and 8 o’clock positions (lower 1⁄3
of the pipe) that has metal loss,
cracking, or a stress riser, unless
engineering analyses performed in
accordance with § 192.712(c)
demonstrate critical strain levels are not
exceeded.
(iv) Metal loss anomalies where a
calculation of the remaining strength of
the pipe at the location of the anomaly
shows a predicted failure pressure,
determined in accordance with
§ 192.712(b), less than 1.39 times the
MAOP for Class 2 locations, and less
than 1.50 times the MAOP for Class 3
and 4 locations. For metal loss
anomalies in Class 1 locations with a
predicted failure pressure greater than
1.1 times MAOP, an operator must
follow the remediation schedule
specified in ASME/ANSI B31.8S
(incorporated by reference, see § 192.7),
section 7, Figure 4, in accordance with
paragraph (c) of this section.
(v) Metal loss that is located at a
crossing of another pipeline, or is in an
area with widespread circumferential
corrosion, or could affect a girth weld,
that has a predicted failure pressure,
determined in accordance with
§ 192.712(b), of less than 1.39 times the
MAOP for Class 1 locations or where
Class 2 locations contain Class 1 pipe
that has been uprated in accordance
with § 192.611, or less than 1.50 times
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the MAOP for all other Class 2 locations
and all Class 3 and 4 locations.
(vi) Metal loss preferentially affecting
a detected longitudinal seam, if that
seam was formed by direct current, lowfrequency or high-frequency electric
resistance welding, electric flash
welding, or with a longitudinal joint
factor less than 1.0, and where the
predicted failure pressure, determined
in accordance with § 192.712(d), is less
than 1.39 times the MAOP for Class 1
locations or where Class 2 locations
contain Class 1 pipe that has been
uprated in accordance with § 192.611,
or less than 1.50 times the MAOP for all
other Class 2 locations and all Class 3
and 4 locations.
(vii) A crack or crack-like anomaly
that has a predicted failure pressure,
determined in accordance with
§ 192.712(d), that is less than 1.39 times
the MAOP for Class 1 locations or where
Class 2 locations contain Class 1 pipe
that has been uprated in accordance
with § 192.611, or less than 1.50 times
the MAOP for all other Class 2 locations
and all Class 3 and 4 locations.
(3) Monitored conditions. An operator
is not required by this section to
schedule remediation of the following
less severe conditions but must record
and monitor the conditions during
subsequent risk assessments and
integrity assessments for any change
that may require remediation.
Monitored indications are the least
severe and do not require an operator to
examine and evaluate them until the
next scheduled integrity assessment
interval, but if an anomaly is expected
to grow to dimensions or have a
predicted failure pressure (with a safety
factor) meeting a 1-year condition prior
to the next scheduled assessment, then
the operator must repair the condition:
(i) A dent with a depth greater than
6 percent of the pipeline diameter
(greater than 0.50 inches in depth for a
pipeline diameter less than NPS 12),
located between the 4 o’clock position
and the 8 o’clock position (bottom 1⁄3 of
the pipe), and for which engineering
analyses of the dent, performed in
accordance with § 192.712(c),
demonstrate critical strain levels are not
exceeded.
(ii) A dent located between the 8
o’clock and 4 o’clock positions (upper
2⁄3 of the pipe) with a depth greater than
6 percent of the pipeline diameter
(greater than 0.50 inches in depth for a
pipeline diameter less than NPS 12),
and for which engineering analyses of
the dent, performed in accordance with
§ 192.712(c), demonstrate critical strain
levels are not exceeded.
(iii) A dent with a depth greater than
2 percent of the pipeline diameter
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(0.250 inches in depth for a pipeline
diameter less than NPS 12) that affects
pipe curvature at a girth weld or
longitudinal or helical (spiral) seam
weld, and for which engineering
analyses, performed in accordance with
§ 192.712(c), of the dent and girth or
seam weld demonstrate that critical
strain levels are not exceeded.
(iv) A dent that has metal loss,
cracking, or a stress riser, and where
engineering analyses performed in
accordance with § 192.712(c)
demonstrate critical strain levels are not
exceeded.
(v) Metal loss preferentially affecting
a detected longitudinal seam, if that
seam was formed by direct current, lowfrequency or high-frequency electric
resistance welding, electric flash
welding, or with a longitudinal joint
factor less than 1.0, and where the
predicted failure pressure, determined
in accordance with § 192.712(d), is
greater than or equal to 1.39 times the
MAOP for Class 1 locations or where
Class 2 locations contain Class 1 pipe
that has been uprated in accordance
with § 192.611, or greater than or equal
to 1.50 times the MAOP for all other
Class 2 locations and all Class 3 and 4
locations.
(vi) A crack or crack-like anomaly for
which the predicted failure pressure,
determined in accordance with
§ 192.712(d), is greater than or equal to
1.39 times the MAOP for Class 1
locations or where Class 2 locations
contain Class 1 pipe that has been
uprated in accordance with § 192.611,
or greater than or equal to 1.50 times the
MAOP for all other Class 2 locations
and all Class 3 and 4 locations.
(e) In situ direct examination of crack
defects. Whenever an operator finds
conditions that require the pipeline to
be repaired, in accordance with this
section, an operator must perform a
direct examination of known locations
of cracks or crack-like defects using
technology that has been validated to
detect tight cracks (equal to or less than
0.008 inches crack opening), such as
inverse wave field extrapolation (IWEX),
phased array ultrasonic testing (PAUT),
ultrasonic testing (UT), or equivalent
technology. ‘‘In situ’’ examination tools
and procedures for crack assessments
(length, depth, and volumetric) must
have performance and evaluation
standards, including pipe or weld
surface cleanliness standards for the
inspection, confirmed by subject matter
experts qualified by knowledge,
training, and experience in direct
examination inspection for accuracy of
the type of defects and pipe material
being evaluated. The procedures must
account for inaccuracies in evaluations
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and fracture mechanics models for
failure pressure determinations.
■ 24. In § 192.935, paragraphs (a) and
(d)(3) are revised to read as follows:
§ 192.935 What additional preventive and
mitigative measures must an operator take?
jspears on DSK121TN23PROD with RULES3
(a) General requirements. (1) An
operator must take additional measures
beyond those already required by this
part to prevent a pipeline failure and to
mitigate the consequences of a pipeline
failure in a high consequence area. Such
additional measures must be based on
the risk analyses required by § 192.917.
Measures that operators must consider
in the analysis, if necessary, to prevent
or mitigate the consequences of a
pipeline failure include, but are not
limited to:
(i) Correcting the root causes of past
incidents to prevent recurrence;
(ii) Establishing and implementing
adequate operations and maintenance
processes that could increase safety;
(iii) Establishing and deploying
adequate resources for the successful
execution of preventive and mitigative
measures;
(iv) Installing automatic shut-off
valves or remote-control valves;
(v) Installing pressure transmitters on
both sides of automatic shut-off valves
and remote-control valves that
communicate with the pipeline control
center;
(vi) Installing computerized
monitoring and leak detection systems;
(vii) Replacing pipe segments with
pipe of heavier wall thickness or higher
strength;
(viii) Conducting additional right-ofway patrols;
(ix) Conducting hydrostatic tests in
areas where pipe material has quality
issues or lost records;
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(x) Testing to determine material
mechanical and chemical properties for
unknown properties that are needed to
assure integrity or substantiate MAOP
evaluations, including material property
tests from removed pipe that is
representative of the in-service pipeline;
(xi) Re-coating damaged, poorly
performing, or disbonded coatings;
(xii) Performing additional depth-ofcover surveys at roads, streams, and
rivers;
(xiii) Remediating inadequate depthof-cover;
(xiv) Providing additional training to
personnel on response procedures and
conducting drills with local emergency
responders; and
(xv) Implementing additional
inspection and maintenance programs.
(2) Operators must document the risk
analysis, the preventive and mitigative
measures considered, and the basis for
implementing or not implementing any
preventive and mitigative measures
considered, in accordance with
§ 192.947(d).
*
*
*
*
*
(d) * * *
(3) Perform instrumented leak surveys
using leak detector equipment at least
twice each calendar year, at intervals
not exceeding 7 1⁄2 months. For
unprotected pipelines or cathodically
protected pipe where electrical surveys
are impractical, instrumented leak
surveys must be performed at least four
times each calendar year, at intervals
not exceeding 4 1⁄2 months. Electrical
surveys are indirect assessments that
include close interval surveys,
alternating current voltage gradient
surveys, direct current voltage gradient
surveys, or their equivalent.
*
*
*
*
*
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25. In § 192.941, paragraph (b)(1) and
the introductory text of paragraph (b)(2)
are revised to read as follows:
■
§ 192.941 What is a low stress
reassessment?
*
*
*
*
*
(b) * * *
(1) Cathodically protected pipe. To
address the threat of external corrosion
on cathodically protected pipe in a
covered segment, an operator must
perform an indirect assessment on the
covered segment at least once every 7
calendar years. The indirect assessment
must be conducted using one of the
following means: indirect examination
method, such as a close interval survey;
alternating current voltage gradient
survey; direct current voltage gradient
survey; or the equivalent of any of these
methods. An operator must evaluate the
cathodic protection and corrosion threat
for the covered segment and include the
results of each indirect assessment as
part of the overall evaluation. This
evaluation must also include, at a
minimum, the leak repair and
inspection records, corrosion
monitoring records, exposed pipe
inspection records, and the pipeline
environment.
(2) Unprotected pipe or cathodically
protected pipe where external corrosion
assessments are impractical. If an
external corrosion assessment is
impractical on the covered segment an
operator must—
*
*
*
*
*
Issued in Washington, DC, on August 3,
2022, under authority delegated in 49 CFR
1.97.
Tristan H. Brown,
Deputy Administrator.
[FR Doc. 2022–17031 Filed 8–23–22; 8:45 am]
BILLING CODE 4910–60–P
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Agencies
[Federal Register Volume 87, Number 163 (Wednesday, August 24, 2022)]
[Rules and Regulations]
[Pages 52224-52279]
From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
[FR Doc No: 2022-17031]
[[Page 52223]]
Vol. 87
Wednesday,
No. 163
August 24, 2022
Part IV
Department of Transportation
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Pipeline and Hazardous Materials Safety Administration
-----------------------------------------------------------------------
49 CFR Part 192
Pipeline Safety: Safety of Gas Transmission Pipelines: Repair Criteria,
Integrity Management Improvements, Cathodic Protection, Management of
Change, and Other Related Amendments; Final Rule
Federal Register / Vol. 87 , No. 163 / Wednesday, August 24, 2022 /
Rules and Regulations
[[Page 52224]]
-----------------------------------------------------------------------
DEPARTMENT OF TRANSPORTATION
Pipeline and Hazardous Materials Safety Administration
49 CFR Part 192
[Docket No. PHMSA-2011-0023; Amdt. No. 192-132]
RIN 2137-AF39
Pipeline Safety: Safety of Gas Transmission Pipelines: Repair
Criteria, Integrity Management Improvements, Cathodic Protection,
Management of Change, and Other Related Amendments
AGENCY: Pipeline and Hazardous Materials Safety Administration (PHMSA),
Department of Transportation (DOT).
ACTION: Final rule.
-----------------------------------------------------------------------
SUMMARY: PHMSA is revising the Federal Pipeline Safety Regulations to
improve the safety of onshore gas transmission pipelines. This final
rule addresses several lessons learned following the Pacific Gas and
Electric Company incident that occurred in San Bruno, CA, on September
9, 2010, and responds to public input received as part of the
rulemaking process. The amendments in this final rule clarify certain
integrity management provisions, codify a management of change process,
update and bolster gas transmission pipeline corrosion control
requirements, require operators to inspect pipelines following extreme
weather events, strengthen integrity management assessment
requirements, adjust the repair criteria for high-consequence areas,
create new repair criteria for non-high consequence areas, and revise
or create specific definitions related to the above amendments.
DATES: The final rule is effective May 24, 2023. The incorporation by
reference of certain publications listed in the rule is approved by the
Director of the Federal Register as of May 24, 2023. The incorporation
by reference of other publications listed in this rule was approved by
the Director of the Federal Register on July 1, 2020.
FOR FURTHER INFORMATION CONTACT: Technical questions: Steve Nanney,
Senior Technical Advisor, by telephone at 713-272-2855. General
information: Robert Jagger, Senior Transportation Specialist, by
telephone at 202-366-4361.
SUPPLEMENTARY INFORMATION:
I. Executive Summary
A. Purpose of the Regulatory Action
B. Summary of the Major Provisions of the Final Rule
C. Costs and Benefits
II. Background
A. Overview
B. Advance Notice of Proposed Rulemaking
C. Notice of Proposed Rulemaking and Subsequent Final Rule
III. Discussion of NPRM Comments, Gas Pipeline Advisory Committee
Recommendations, and PHMSA Response
A. IM Clarifications--Sec. Sec. 192.917(a)-(d), 192.935(a)
i. Threat Identification, Data Collection, and Integration--
Sec. 192.917(a) & (b)
ii. Risk Assessment Functional Requirements--Sec. 192.917(c)
iii. Threat Assessment for Plastic Pipe--Sec. 192.917(d)
iv. Preventive and Mitigative Measures--Sec. 192.935(a)
B. Management of Change--Sec. Sec. 192.13 & 192.911
C. Corrosion Control--Sec. Sec. 192.319, 192.461, 192.465,
192.473, 192.478, and 192.935 and Appendix D
i. Applicability
ii. Installation of Pipe in the Ditch and Coating Surveys--
Sec. Sec. 192.319 & 192.461
iii. Interference Surveys--Sec. 192.473
iv. Internal Corrosion--Sec. 192.478
v. Cathodic Protection--Sec. 192.465 & Appendix D
vi. P&M Measures--Sec. 192.935(f) & (g)
D. Inspections Following Extreme Weather Events--Sec. 192.613
E. Strengthening Requirements for Assessment Methods--Sec. Sec.
192.923, 192.927, 192.929
i. Internal Corrosion Direct Assessment--Sec. Sec. 192.923,
192.927
ii. Stress Corrosion Cracking Direct Assessment--Sec. Sec.
192.923(c), 192.929
F. Repair Criteria--Sec. Sec. 192.714, 192.933
i. Repair Criteria in HCAs--Sec. 192.933
ii. Repair Criteria in non-HCAs--Sec. 192.714
iii. Cracking Criteria--Sec. Sec. 192.714 & 192.933
iv. Dent Criteria--Sec. Sec. 192.714 & 192.933
v. Corrosion Metal Loss Criteria--Sec. Sec. 192.714 & 192.933
vi. General Discussion
G. Definitions--Sec. 192.3
i. Close Interval Survey
ii. Distribution Center
iii. Dry Gas or Dry Natural Gas
iv. Electrical Survey
v. Hard Spot
vi. ILI and In-Line Inspection Tool or Instrumented Internal
Inspection Device
vii. Transmission Line
viii. Wrinkle Bend
IV. Section-by-Section Analysis
V. Standards Incorporated by Reference
VI. Regulatory Analysis and Notices
I. Executive Summary
A. Purpose of the Regulatory Action
This final rule concludes a decade-long effort by PHMSA to amend
its regulations governing onshore natural gas transmission pipelines in
response to the tragic September 9, 2010, incident at a Pacific Gas and
Electric Company (PG&E) gas transmission pipeline in San Bruno, CA,
which resulted in the death of 8 people, injuries to more than 60 other
people, and the destruction or damage of over 100 homes. PHMSA expects
the new requirements in this final rule will reduce the frequency and
consequences of failures and incidents from onshore natural gas
transmission pipelines through earlier detection of threats to pipeline
integrity, including those from corrosion or following extreme weather
events. The safety enhancements in this final rule, therefore, are
expected to improve public safety, reduce threats to the environment
(including, but not limited to, reduction of greenhouse gas emissions
released during natural gas pipeline incidents), and promote
environmental justice for minority populations, low-income populations,
and other underserved and disadvantaged communities that are located
near interstate gas transmission pipelines.
Although the Federal Pipeline Safety Regulations (49 Code of
Federal Regulations (CFR) parts 190 through 199; PSR) applicable to gas
transmission and gathering pipeline systems set forth in parts 191 and
192 have increased the level of safety associated with the
transportation of gas, serious safety incidents continue to occur on
gas transmission and gathering pipeline systems, resulting in serious
risks to life and property. In its investigation of the 2010 PG&E
incident, the National Transportation Safety Board (NTSB) found among
several causal factors that PG&E had an inadequate integrity management
(IM) program that failed to detect and repair or remove a defective
pipe section on its gas transmission line.\1\ PG&E based its IM program
on incomplete and inaccurate pipeline information, which led to, among
other issues, faulty risk assessments, improper assessment method
selections, and internal assessments of the program that were
superficial and resulted in no meaningful improvement.\2\
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\1\ NTSB, NTSB/PAR-11-01, ``Pipeline Accident Report: Pacific
Gas and Electric Company, Natural Gas Transmission Pipeline Rupture
and Fire, San Bruno, California, September 9, 2010'' (2011) (NTSB
Incident Report on San Bruno).
\2\ NTSB Incident Report on San Bruno at 107-115.
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Prior to the PG&E incident, PHMSA had initiated an advance notice
of proposed rulemaking (ANPRM) to seek comment on whether the IM
requirements in part 192 should be changed and whether other issues
related to pipeline system integrity should be addressed by
strengthening or expanding non-IM requirements.
[[Page 52225]]
PHMSA published the ANPRM on August 25, 2011.\3\
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\3\ ``Safety of Gas Transmission Pipelines,'' 76 FR 53086 (Aug.
25, 2011).
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Based on the comments on the ANPRM, PHMSA published a notice of
proposed rulemaking (NPRM) on April 8, 2016, to seek public comments on
proposed changes to the PSR governing transmission and gathering
lines.\4\ A summary of those proposed changes pertaining to this
rulemaking, corresponding stakeholder feedback, and PHMSA's responses
to stakeholder feedback on the individual provisions, is provided below
in section III of this document (Discussion of NPRM Comments, GPAC
Recommendations, and PHMSA Response).
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\4\ ``Safety of Gas Transmission and Gathering Pipelines,'' 81
FR 20722 (Apr. 8, 2016).
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PHMSA determined that the most efficient way to manage the
proposals in the NPRM was to divide them into three separate final rule
actions. The first of these final rules was published on October 1,
2019, and addressed topics primarily relating to congressional mandates
and safety recommendations, including maximum allowable operating
pressure (MAOP) reconfirmation and material properties verification,
the expansion of integrity assessments beyond high-consequence areas
(HCA), the consideration of seismicity, in-line inspection (ILI)
launcher and receiver safety, MAOP exceedance reporting, and
strengthened requirements for assessment methods (2019 Gas Transmission
Rule).\5\ Provisions related to gas gathering pipelines were addressed
in a separate rulemaking.\6\ This rulemaking finalizes the remaining
provisions from the NPRM as outlined below.
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\5\ ``Safety of Gas Transmission Pipelines: MAOP Reconfirmation,
Expansion of Assessment Requirements, and Other Related
Amendments,'' 84 FR 52180 (Oct. 1, 2019).
\6\ ``Safety of Gas Gathering Pipelines: Extension of Reporting
Requirements, Regulations of Large, High-Pressure Lines, and Other
Related Amendments,'' 86 FR 63266 (Nov. 15, 2021) (Gas Gathering
Final Rule).
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B. Summary of the Major Provisions of the Final Rule
To reduce the risks of pipeline incidents, PHMSA is amending the
PSR applicable to gas transmission pipelines to improve the protection
of the public, property, and the environment; close regulatory gaps;
and adopt additional safety measures to improve safety inside and
outside of HCAs. Specifically, PHMSA is making changes to clarify the
IM requirements; improve the management of change (MOC) process;
strengthen corrosion control requirements; provide parameters for
inspections following extreme weather events; strengthen requirements
related to the IM assessment methods; and improve the repair criteria
for pipeline anomalies. PHMSA is also amending certain definitions in
part 192 in support of these provisions.
PHMSA is modifying the IM regulations by adding specificity to the
data integration language. The final rule establishes several pipeline
attributes that must be included in an operator's risk analysis when an
operator determines what threats are applicable to a pipeline segment.
PHMSA is also explicitly requiring that operators integrate analyzed
information into their IM programs and is requiring that data be
verified and validated. Additionally, PHMSA is issuing requirements for
applying knowledge gained through an operator's IM program, including
provisions for analyzing interacting threats, potential failures, and
worst-case incident scenarios from the initial failure to incident
termination. Several of these items were proposed in response to NTSB
findings following the PG&E incident that suggested pipeline operators
were often not conducting data analysis, data integration, threat
identification, and risk assessment in the manner originally intended
and specified in subpart O of part 192.
Similarly, following the PG&E incident, PHMSA, informed by (inter
alia) the NTSB's evaluation of the incident and ANPRM comments,
determined that the existing MOC requirements and industry practices
were not sufficient \7\ and looked to align the regulatory requirements
with the standards outlined in American Society of Mechanical
Engineers/American National Standards Institute (ASME/ANSI) B31.8S.\8\
Specifically, this final rule requires each operator of an onshore gas
transmission pipeline to develop and follow a MOC process, as outlined
in ASME/ANSI B31.8S, section 11, that addresses technical, design,
physical, environmental, procedural, operational, maintenance, and
organizational changes to the pipeline or processes, whether permanent
or temporary.
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\7\ See 81 FR 20796; NTSB Incident Report on San Bruno at 95-97
(concluding that the probable cause of the PG&E incident was PG&E's
inadequate quality assurance and quality control in 1956 during its
Line 132 relocation project, and noting that PG&E had poor quality
control during a pipe installation project that later failed in 2008
in Rancho Cordova, CA).
\8\ ASME/ANSI ``B31.8S-2004: Supplement to B31.8 on Managing
System Integrity of Gas Pipelines'' (Jan. 14, 2005).
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This final rule also improves and updates the corrosion control
requirements for gas transmission pipeline operators. Based on lessons
PHMSA has learned following several pipeline failures, and following
PHMSA's workshop on pipeline construction in Fort Worth, TX, on April
23, 2009,\9\ PHMSA determined that construction practices, including
the installation of pipe in-ditch, can result in damaged coating that
can compromise corrosion control. Therefore, this rule requires that
operators perform assessments to identify suspected damage promptly
after backfilling and then remediate any coating damage found. Further,
PHMSA has noted that the existing regulations were not always effective
at eliminating deficiencies in cathodic protection \10\ corrosion
control or at preventing incidents from internal corrosion. Therefore,
this rule strengthens the requirements for internal and external
corrosion controls related to monitoring requirements and surveys.
PHMSA also determined that additional prescriptive preventive and
mitigative (P&M) measures are needed for managing electrical
interference currents.
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\9\ https://primis.phmsa.dot.gov/meetings/MtgHome.mtg?mtg=58.
\10\ Cathodic protection is a technique used to control
corrosion by making the metal pipe a cathode of an electrochemical
cell. Essentially, the pipeline is connected to a more easily
corroded metal that acts as an anode. That ``sacrificial anode''
metal corrodes instead of the metal that is being protected. For
pipelines, passive galvanic cathodic protection is often not
adequate, and an external direct current (DC) electrical power
source is used to provide sufficient current.
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Extreme weather has been a contributing factor in several pipeline
failures. PHMSA issued Advisory Bulletins in 2015, 2016, and 2019 to
communicate the potential for damage to pipeline facilities caused by
severe flooding, including actions that operators should consider
taking to ensure the integrity of pipelines in the event of flooding,
river scour, river channel migration, and earth movement.\11\ As PHMSA
has noted in another series of Advisory Bulletins, hurricanes are also
capable of causing extensive damage to both offshore and inland
pipelines.\12\
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\11\ ``Pipeline Safety: Potential for Damage to Pipeline
Facilities Caused by Flooding, River Scour, and River Channel
Migration,'' 80 FR 19114 (Apr. 9, 2015); ``Pipeline Safety:
Potential for Damage to Pipeline Facilities Caused by Flooding,
River Scour, and River Channel Migration,'' 81 FR 2943 (Jan. 19,
2016); ``Pipeline Safety: Potential for Damage to Pipeline
Facilities Caused by Earth Movement and Other Geological Hazards,''
84 FR 18919 (May 2, 2019).
\12\ ``Potential for Damage to Pipeline Facilities Caused by the
Passage of Hurricane Ivan,'' 69 FR 57135 (Sept. 23, 2004);
``Pipeline Safety Advisory: Potential for Damage to Pipeline
Facilities Caused by the Passage of Hurricane Katrina,'' 70 FR 53272
(Sept. 7, 2005); ``Pipeline Safety: Potential for Damage to Pipeline
Facilities Caused by the Passage of Hurricanes,'' 76 FR 54531 (Sept.
1, 2011) (alerting operators to the potential for damage from
Hurricane Ivan).
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[[Page 52226]]
Because of the frequency and severe consequences of these
events,\13\ operators must protect the public from pipeline risks in
the event of a natural disaster or extreme weather. While many prudent
operators might voluntarily perform inspections following such events,
the potential risk to public safety and environment merits codification
of those practices in regulatory requirements. Therefore, PHMSA is
amending the PSR to require that operators commence inspection of their
potentially affected facilities within 72 hours after the operator
determines the affected area can be safely accessed following the
cessation of an extreme weather event such as a hurricane, landslide,
flood; a natural disaster, such as an earthquake; or another similar
event that has the likelihood to damage infrastructure. If an operator
finds an adverse condition during the inspection, the operator must
take appropriate remedial action to ensure the safe operation of the
pipeline.\14\
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\13\ For the impacts of climate change on precipitation;
droughts, floods, and wildfire; and extreme storms, see U.S. Global
Change Research Program, ``Climate Science Special Report: Fourth
National Climate Assessment, Volume 1,'' at ch. 7-9 (2017).
\14\ PHMSA notes that these part 192 amendments are consistent
with similar provisions adopted for part 195 for hazardous liquid
pipelines. See ``Pipeline Safety: Safety of Hazardous Liquid
Pipelines,'' 84 FR 52260 (Oct. 1, 2019).
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PHMSA is also strengthening the standards for performing pipeline
assessments by incorporating by reference certain consensus standards
for both stress corrosion cracking (NACE International Standard
Practice 0204-2008, ``Stress Corrosion Cracking Direct Assessment
Methodology'' (2008) (NACE 0204-2008)) and internal corrosion direct
assessments (NACE International Standard Practice 0206-2006, ``Internal
Corrosion Direct Assessment Methodology for Pipelines Carrying Normally
Dry Natural Gas'' (2006) (NACE SP0206-2006)). Operators are already
required to assess the condition of gas transmission pipelines in HCAs
and certain non-HCAs periodically in accordance with Sec. Sec.
192.710, 192.921, and 192.937. When the initial IM regulations creating
subpart O were issued in 2003 (2003 IM rule), industry standards did
not exist for these types of assessments.\15\ By incorporating by
reference the standards subsequently published by NACE
International,\16\ PHMSA is ensuring greater consistency, accuracy, and
quality when operators perform these assessments.
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\15\ ``Pipeline Safety: Pipeline Integrity Management in High
Consequence Areas (Gas Transmission Pipelines): Final Rule,'' 68 FR
69778 (Dec. 15, 2003).
\16\ In 2021, NACE International merged with the Society for
Protective Coatings, becoming the Association for Materials
Protection and Performance (AMPP). They will continue to be referred
to as NACE International throughout this document.
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This final rule also updates the existing repair criteria for HCAs
by incorporating criteria for additional anomaly types such as crack
anomalies, certain corrosion metal loss defects, and certain mechanical
damage defects. Such revisions will provide greater assurance that
operators will repair injurious anomalies and defects before those
defects grow to a size that causes a leak or rupture. PHMSA also is
finalizing explicit repair criteria for non-HCAs. Prior to this final
rule, there were only general requirements in the regulations for
operators to perform repairs in non-HCAs. The content of the non-HCA
repair criteria being finalized in this rule is consistent with the
criteria for HCAs; however, PHMSA has provided longer timeframes for
the remediation of conditions that are not categorized as ``immediate''
conditions to provide operators the ability to prioritize remediating
anomalous conditions in HCAs where consequences of a pipeline failure
may be greater.
The various changes in this rule have also prompted additions and
changes to certain definitions in part 192. PHMSA has created or made
changes to the following terms: ``close interval survey,''
``distribution center,'' ``dry gas or dry natural gas,'' ``hard spot,''
``in-line inspection (ILI),'' ``in-line inspection tool or instrumented
internal inspection device,'' ``transmission line,'' and ``wrinkle
bend.''
C. Costs and Benefits
PHMSA has prepared an assessment of the benefits and costs of the
final rule as well as reasonable alternatives. PHMSA estimates the
annual costs of the rule to be approximately $17 million, calculated
using a 7 percent discount rate. The costs reflect improvements made to
the MOC process, additional corrosion control requirements, the
provisions related to inspections following extreme weather events, and
the changes made to the repair criteria. PHMSA finds that the other
final rule requirements will not result in incremental costs.
PHMSA is posting the Regulatory Impact Analysis (RIA) for this rule
in the public docket. PHMSA has determined that the regulatory
amendments adopted in this final rule will improve public safety,
reduce threats to the environment (including, but not limited to,
reduction of methane emissions contributing to the climate crisis), and
promote environmental justice for minority populations, low-income
populations, and other underserved and disadvantaged communities. PHMSA
finds the regulatory amendments adopted in this final rule are
technically feasible, reasonable, cost-effective, and practicable
because the public safety, environmental, and equity benefits of its
regulatory amendments described herein and within its supporting
documents (including the RIA and environmental assessment, each
available in the docket for this rulemaking) will justify any
associated costs and demonstrate and the superiority of the final rule
compared to alternatives.
II. Background
A. Overview
On September 9, 2010, a 30-inch-diameter natural gas transmission
pipeline, owned and operated by PG&E, ruptured in a residential
neighborhood in San Bruno, CA. The rupture produced a crater
approximately 72 feet long by 26 feet wide. The segment of pipe that
ruptured weighed approximately 3,000 pounds, was 28 feet long, and was
found 100 feet south of the crater. When the escaping gas ignited, the
resulting fire killed 8 people, injured approximately 60 more,
destroyed or damaged 108 homes, and caused the evacuation of over 300
people. In its pipeline accident report for the incident, the NTSB
determined that the probable cause of the incident was PG&E's
inadequate quality control and assurance when it relocated the line in
1956 and its inadequate IM program. The NTSB determined that PG&E's IM
program was deficient and ineffective because it was based on
incomplete and inaccurate pipeline information, did not consider how
the pipeline's design and materials contributed to the risk of a
pipeline failure, and failed to consider the presence of previously
identified welded seam cracks as part of its risk assessment. These
deficiencies resulted in the selection of an assessment method that
could not detect welded seam defects and led to internal assessments of
PG&E's IM program that were superficial and resulted in no
improvements. Ultimately, this inadequate IM program failed to detect
and repair or replace the defective pipe section.
[[Page 52227]]
In response to this incident, Congress, the NTSB, and the
Government Accountability Office (GAO) called for PHMSA to improve IM
and address other weaknesses and gaps in the PSR. As described in more
detail in the sections that follow, this is the second of three planned
rulemakings that are the culmination of this rulemaking initiative.
B. Advance Notice of Proposed Rulemaking
On August 25, 2011, PHMSA published an ANPRM to seek public
comments regarding potential revisions to the PSR pertaining to the
safety of gas transmission and gathering pipelines. PHMSA requested
comments on 122 questions spread across 15 broad issues involving IM
and non-IM requirements. The issues related to IM requirements included
whether the definition of an HCA should be revised and whether
additional restrictions should be placed on the use of certain pipeline
assessment methods. The issues related to non-IM requirements included
whether revised requirements were needed for mainline valve spacing and
actuation, whether requirements for corrosion control should be
strengthened, and whether new regulations were needed to govern the
safety of gas gathering lines and underground natural gas storage
facilities. Based on the comments received on several of the ANPRM
topics, PHMSA developed specific proposals for some of those topics in
an NPRM that was the basis for this final rule.
C. Notice of Proposed Rulemaking and Subsequent Final Rule
On April 8, 2016, PHMSA published an NPRM seeking public comments
on proposed revisions to the PSR pertaining to the safety of onshore
gas transmission pipelines and gas gathering pipelines. PHMSA
considered the comments it received from the ANPRM and proposed new
pipeline safety requirements and revisions of existing requirements in
several major topic areas. A summary of the NPRM proposals and topics
pertinent to this rulemaking, the comments received on those specific
proposals, and PHMSA's response to the comments received, is provided
under section III (Discussion of NPRM Comments, GPAC Recommendations,
and PHMSA Response).
On October 1, 2019, PHMSA promulgated a subset of the rules
proposed in the NPRM by issuing the first of three planned final rules.
In that rule, PHMSA addressed gas transmission pipelines and
established minimum Federal safety standards for MAOP reconfirmation,
pipeline physical material properties verification, the expansion of
integrity assessments beyond HCAs, the consideration of seismicity in
an operator's risk assessment and P&M measures, ILI tool launcher and
receiver safety, MAOP exceedance reporting, and strengthened
requirements for IM assessment methods.
This final rule, the second of three planned rules, finalizes
several proposed amendments in the NPRM related to gas transmission
pipelines, including provisions related addressing repair criteria, IM
improvements, cathodic protection, MOC processes, and other related
amendments. A separate rulemaking, dealing with the safety of onshore
gas gathering pipelines, was the subject of a final rule published on
November 15, 2021, and extended reporting and safety requirements to
certain gathering pipelines that were formerly not subject to Federal
safety oversight. PHMSA estimated in that Gas Gathering Final Rule that
there were over 400,000 miles of gas gathering pipelines that were not
subject to minimum Federal pipeline safety standards, including basic
incident and mileage reporting. The Gas Gathering Final Rule extended
annual and incident reporting requirements to all gathering pipelines
and defined a new category of ``Type C'' gathering pipelines to address
the safety of larger-diameter, higher-pressure onshore gathering
pipelines that were formerly unregulated. The scope of the requirements
for Type C gas gathering pipelines are risk-based; basic damage
prevention provisions apply to all Type C gas gathering pipelines while
other safety requirements apply to larger-diameter Type C gas gathering
pipelines or those Type C gas gathering pipelines that are located near
buildings intended for human occupancy.
III. Discussion of NPRM Comments, Gas Pipeline Advisory Committee
Recommendations, and PHMSA Response
The comment period for the NPRM ended on July 7, 2016. PHMSA
received approximately 300 submissions to the docket containing
thousands of comments on the NPRM. Submissions were received from the
NTSB; groups representing the regulated pipeline industry; groups
representing public interests, including environmental groups; State
utility commissions and regulators; members of Congress; individual
pipeline operators; and private citizens. PHMSA also received late-
filed comments to this rulemaking from the major industry trade
associations and others following advisory committee meetings as
discussed below. Consistent with DOT Order 2100.6 and 190.323, PHMSA
considered all comments, including those that were filed late, given
their relevance to the rulemaking and the absence of additional expense
or delay resulting from considering these comments.
Some of the comments PHMSA received in response to the NPRM were
considered in finalizing the 2019 Gas Transmission Rule targeted at
statutory mandates, while other comments were considered in response to
the third final rule on gas gathering pipelines (under RIN 2137-AE38).
In this final rule, PHMSA considers those comments that are relevant to
repair criteria, IM improvements, cathodic protection, MOC, and other
related amendments. PHMSA does not address the comments on pipeline
safety issues that were beyond the scope of the NPRM and, therefore,
beyond the scope of this final rule. However, that does not mean that
PHMSA determined the comments lack merit or do not support additional
rules or amendments. Such issues may be the subject of other existing
rulemaking proceedings or may be addressed in future rulemaking
proceedings. The remaining comments reflect a wide variety of views on
the merits of particular sections of the proposed regulations.
The Technical Pipeline Safety Standards Committee, commonly known
as the Gas Pipeline Advisory Committee (GPAC or ``the committee''), is
a statutorily mandated advisory committee that advises and comments on
PHMSA's proposed safety standards, risk assessments, and safety
policies for natural gas pipelines prior to their final adoption. The
GPAC is one of two pipeline advisory committees focused on technical
safety standards that were established under the Federal Advisory
Committee Act (Pub. L. 92-463) and section 60115 of the Federal
Pipeline Safety Statutes (49 U.S.C. 60101 et seq.). Each committee
consists of approximately 15 members, with membership equally divided
among Federal and State agencies, regulated industry, and the public.
The committees consider the ``technical feasibility, reasonableness,
cost-effectiveness, and practicability'' of each proposed pipeline
safety standard and provide PHMSA with recommended actions pertaining
to those proposals.
Due to the size and technical detail of the NPRM, the GPAC met 5
times in 2017 and 2018 to discuss the proposed
[[Page 52228]]
regulations applicable to gas transmission pipelines. The GPAC convened
one time in 2019 to discuss the provisions related specifically to gas
gathering pipelines.\17\ During those meetings, the GPAC considered the
specific regulatory proposals of the NPRM and discussed various
comments made on the NPRM's proposal by stakeholders, including the
pipeline industry at large, public interest groups, and government
entities. To assist the GPAC in its deliberations, PHMSA presented a
description and summary of the major proposals in the NPRM and the
comments received on those issues. Stakeholders could comment on the
proposals during the meeting prior to the committee discussion. PHMSA
assisted the committee in fostering discussion and developing
recommendations by providing direction on which issues were most
pressing.
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\17\ Specifically, the committee met on January 11-12, 2017;
June 6-7, 2017; December 14-15, 2017; March 2, 2018; March 26-28,
2018; and June 25-26, 2019. Information on these meetings can be
found at regulations.gov under docket no. PHMSA-2011-0023 and at
PHMSA's public meeting page: https://primis.phmsa.dot.gov/meetings/.
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For the proposals addressed in this final rule, the committee came
to consensus when voting on the technical feasibility, reasonableness,
cost-effectiveness, and practicability of the NPRM's provisions. In
many instances, the committee recommended changes to certain proposals
that the committee found would make the rule more feasible, reasonable,
cost-effective, or practicable.
This section discusses the substantive comments on the NPRM that
were submitted to the docket, as well as the GPAC's recommendations.
They are organized by topic and include PHMSA's response to, and
resolution of, those comments.
A. IM Clarifications--Sec. Sec. 192.917(a)-(d), 192.935(a)
i. Threat Identification, Data Collection, and Integration--Sec.
192.917(a) and (b)
1. Summary of PHMSA's Proposal
Subpart O of 49 CFR part 192 prescribes requirements for managing
pipeline integrity in HCAs and requires that operators identify and
evaluate all potential threats to each covered pipeline segment.
Operators are required to identify threats to which the pipeline is
susceptible, collect data for analysis, and perform a risk assessment
that informs the operator's baseline assessment schedule and
reassessment intervals as well as any additional P&M measures that may
be needed for the covered segment. The regulations also require
operators to address particular threats, such as third-party damage and
manufacturing and construction defects. For these requirements, the
regulations reference, through incorporation, ASME/ANSI B31.8S.
For threat identification, the regulations in Sec. 192.917 specify
that the potential threats operators must consider include, but are not
limited to, the threats listed in section 2 of ASME/ANSI B31.8S. Those
threats are grouped into time-dependent threats, static or resident
threats, time-independent threats, and human error. In performing data
gathering and integration, operators must follow the requirements in
ASME/ANSI B31.8S, section 4. At a minimum, operators must gather and
evaluate the set of data specified in Appendix A to ASME/ANSI B31.8S,
which are the year of installation; pipe inspection reports; leak
history; wall thickness; diameter; past hydrostatic test information;
gas, liquid, or solid analysis; bacteria culture test results;
corrosion detection devices; operating parameters; and operating stress
level. An operator must also conduct a risk assessment that follows
ASME/ANSI B31.8S section 5.
In a risk-based IM approach, data collection and integration is the
backbone of an effective IM program. The PG&E incident exposed several
problems in the way operators collect and manage pipeline condition
data, showing that some operators have inadequate records regarding the
physical and operational characteristics of their pipelines. The use of
erroneous information leads to insufficient understanding of pipeline
risks and incorrect integrity-related decision making. PG&E's IM
program was missing or misidentified data elements that were necessary
to characterize risk correctly and establish and validate MAOP, which
is critically important for providing an appropriate margin of safety
to the public.
Threat identification, data collection, and data integration are
basic pillars on which IM was founded with the issuance of the 2003 IM
rule. As specified in Sec. 192.907(a), operators were to start with a
framework, evolve that framework into a more detailed and comprehensive
program, and continually improve their IM programs.\18\ Operators would
accomplish this constant improvement, in part, through learning about
the IM process itself and learning more about the physical condition of
their pipelines via IM assessments and the development of that data.
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\18\ See 68 FR 69789.
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Data collection for new pipeline construction is relatively simple.
However, collecting missing material property records for pipeline
segments that have been in the ground for years can be challenging, as
such data collection must be completed through integrity assessments or
excavations. Operators are required to identify missing data and apply
conservative assumptions, but incomplete data presents issues for risk
assessment. The over-application of assumptions in the absence of real
data, even if those assumptions are conservative, can lead to skewed or
otherwise inaccurate risk analysis results.
In the NPRM, PHMSA proposed to revise Sec. 192.917 to include
specific requirements for collecting, validating, and integrating
pipeline data. These requirements would add further specificity to the
data integration regulations, list specific pipeline attributes that
must be included in these analyses, explicitly require that operators
integrate analyzed information, and require that data be verified and
validated. PHMSA also proposed to require that operators use validated,
objective data to the maximum extent practical. To the degree that
subjective data from subject matter experts (SME) must be used, PHMSA
would require that operator programs include specific features to
compensate for SME bias, including training SMEs to recognize or avoid
bias, and using outside technical experts or independent expert reviews
to assess SME judgment and logic. Further, in Sec. 192.917(b)(3),
PHMSA proposed to require operators to identify and analyze spatial
relationships among anomalous information (e.g., corrosion coincident
with foreign line crossings and evidence of pipeline damage where
overhead imaging shows evidence of encroachment), stating that storing
or recording the information in a common location, including a
geographic information system (GIS) alone, is not sufficient.
2. Summary of Public Comment
Many stakeholders agreed with PHMSA that verified and validated
data is important for data integration and threat analysis. The NTSB
expressed support for the proposed additions to the IM analysis
requirements and commented that expanded pipeline record and data
requirements are a significant safety improvement in the management of
pipelines through their service lifecycle. However, certain
[[Page 52229]]
stakeholders had concerns with PHMSA's specific proposed changes.
PHMSA also received comments from the industry on the feasibility
of threat identification, data gathering, and integration. The American
Petroleum Institute (API) stated that while the totality of attributes
listed in proposed Sec. 192.917 should not pose a major burden on the
industry, some specific attributes listed may not be feasible to obtain
in practice. Enterprise Products stated that including just four or
five attributes that point to a specific conclusion would be more
useful than the lengthy list of attributes in the proposed provisions.
A few commenters requested PHMSA clarify what they meant by ``data
integration, verification, and validation,'' as these terms were not
clear.
The Interstate Natural Gas Association of America (INGAA) and the
Texas Pipeline Association (TPA) expressed concern that the proposed
provisions are more prescriptive than the ASME/ANSI standard that is
referenced in the current IM requirements. INGAA also commented that
PHMSA's proposed inclusion of specific attributes from ASME/ANSI B31.8S
in the regulatory text alongside the existing incorporation by
reference of that standard could cause confusion. INGAA further stated
that PHMSA should retain the current regulatory language requiring
operators to ``consider'' the relevant data for covered segments and
similar non-covered segments, instead of adopting the proposed
provisions that would require data evaluation for non-covered segments.
INGAA also stated that many of the data elements required by ASME/ANSI
B31.8S are not available for older pipelines, which can include non-
covered segments. INGAA and other commenters also asserted that PHMSA
should provide sufficient time for operators to comply with the
proposed data validation and integration requirements given the
expansion of Sec. 192.917(b)(1) to non-covered segments.
Several commenters provided input on PHMSA's proposed requirements
to address SME bias. INGAA suggested PHMSA should delete the references
to SME bias listed in Sec. 192.917(b)(2) and replace the text with
more general language to include peer reviews and external SME
verification, citing this alternative as more consistent and clearer
than what PHMSA proposed. National Fuel stated that using outside
technical experts for bias control would be unnecessarily costly to
pipeline operators. The American Gas Association (AGA) asserted that
using outside technical subject matter experts for bias control is
already standard practice within the industry and that it is not
necessary to codify it into regulation. PG&E also suggested
improvements to the section, stating that there is not an existing
industry standard to provide guidance on what constitutes an outside
technical expert to perform this specific function, and PHMSA should
provide further guidance on this topic.
Several industry trade groups provided input on the proposed
language in Sec. 192.917(b)(3) that would require operators to
identify and analyze the spatial relationship among anomalous
information (e.g., corrosion coincident with foreign line crossings and
evidence of pipeline damage where overhead imaging shows evidence of
encroachment). TPA stated that it disagreed with PHMSA's proposal in
this paragraph and commented that this requirement would impose a
financial burden on smaller operators. PG&E asserted that the proposed
language in Sec. 192.917(b)(3) should be removed entirely since it was
not clear how to comply with these requirements.
At the GPAC meeting on June 7, 2017, the committee noted that the
NPRM's proposed revisions to Sec. 192.917 do not include a way for
operators to address the lack of availability of some data sets. The
committee suggested that operators could assume the pipeline segment is
susceptible to the threat associated with the missing data. The
committee also questioned the purpose for the extensive, prescriptive
data list, with some members believing it would turn into a compliance
paperwork exercise without safety benefit. This, in turn, led to a
discussion of how an operator demonstrates to a regulator that it is
performing an effective risk analysis and whether that is a checklist
of items or performing actions to generate better safety outcomes. Some
committee members suggested PHMSA clarify that operators should only
collect the pertinent data for operations and maintenance (O&M) tasks.
Committee members representing the industry noted the rule has no
timeframe for the implementation of data collection and challenged the
conclusion in the preliminary regulatory impact assessment (PRIA) that
the data collection elements had a cost of zero, as databases may need
to be upgraded to implement the listed attributes. Members representing
the industry also requested PHMSA remove the proposed requirement to
address SME bias; however, other committee members representing the
public noted that SME bias in risk analysis is recognized across
different disciplines and reflects a need to address how humans think
about risk. Certain committee members representing the industry were
also concerned that the requirements mandated the use of a GIS, which
might be impractical for small operators.
Following the discussion, the committee voted 11-0 that the
proposed rule, as published in the Federal Register, with regard to the
provisions for IM clarifications regarding threat identification, data
collection, and data integration, were technically feasible,
reasonable, cost-effective, and practicable if PHMSA revised the list
of pipeline attributes in the section to be more consistent with the
existing regulations and the ASME/ANSI B31.8S standard, and if PHMSA
also added language requiring operators to collect data that is
pertinent and that a prudent operator would collect. The committee also
recommended PHMSA require operators to have implementation procedures
in place 1 year after the effective date of the rule, with full
incorporation of all listed attributes by 3 years after the effective
date of the rule, and strike requirements for operators to use a GIS in
complying with these provisions. Finally, the committee recommended
that PHMSA address SME bias by considering some of the specific
suggestions made by committee members at the meeting, including
striking or revising the last sentence of the provisions.
3. PHMSA Response
The current regulations at Sec. 192.917(b) explicitly require
that, at a minimum, an operator must gather and evaluate the set of
data specified in Appendix A to ASME/ANSI B31.8S. Operators may not
ignore that requirement to collect the minimum set of data needed for a
robust threat evaluation and risk assessment. PHMSA agrees that some
assumptions regarding threat applicability based upon pipe type,
operating parameters, and operating environment (i.e., weld seam type,
manufacturing date, coating type, operating pressure versus percentage
specified minimum yield strength (SMYS), operating temperature, lack of
cathodic protection (CP) or the time when CP was placed on the system,
and location) can be made even if the pertinent data is missing. For
example, a lack of CP on a pipeline system would mean that the pipeline
is more prone to external corrosion, no matter what type of external
coating is on the pipe. High operating temperatures, pressures, and a
lack of quality pipe coating can also be risk factors for cracking.
Regarding INGAA's comment on retaining the current regulatory
[[Page 52230]]
language requiring operators to ``consider'' the relevant data for
covered segments and similar non-covered segments rather than adopting
the proposed provisions that would require data evaluation for non-
covered segments, PHMSA reminds operators that the current requirement
states that operators must gather and integrate existing data and
information on the entire pipeline that could be relevant to the
covered segment. At a minimum, operators must gather and evaluate the
set of data specified in Appendix A to ASME/ANSI B31.8S and consider
both on the covered segment and similar non-covered segments the data
and conditions specific to each pipeline. PHMSA's clarification in this
final rule that operators must ``analyze'' the information that they
are already required to collect, integrate, and consider, is consistent
with the existing requirement, as performing those actions is,
essentially, an analysis. Nevertheless, PHMSA is changing ``consider''
to ``analyze'' to reinforce that operators must have documentation
demonstrating that they have reviewed the data for similar vintage pipe
to determine whether they have threats or not that should be
remediated.
PHMSA further disagrees that it is appropriate to allow industry to
continue to ``consider'' data elements selectively or that only
specifying a few required data elements is the best approach. While
some pipelines without associated data may not pose a risk, some may
pose a significant risk. Comprehensive data is the best way to ensure
an appropriate assessment and, in turn, reduction of risk. The addition
of the specific data elements in the regulatory text clarifies PHMSA's
expectations of data collection. PHMSA agrees, however, that some data
elements may not be pertinent to all pipeline segments. Therefore, in
this final rule, PHMSA is revising the proposed requirement to specify
that the operator must collect ``pertinent'' data ``about pipeline
attributes to assure safe operation and pipeline integrity, including
information derived from operations and maintenance activities,'' as
recommended by the GPAC. Regarding the cost of this data collection,
all the proposed elements were listed in ASME/ANSI B31.8S. As that
standard has been incorporated by reference since 2004 for covered
segments (i.e., HCAs), collecting the listed data should not be a new
or an extensive exercise for any prudent operator with appropriate
processes in place. While specifying the list of data elements in the
regulatory text is new, the elements listed have been incorporated by
reference since the promulgation of subpart O and are not more
prescriptive than the current regulations. Further, PHMSA disagrees
that continuing to incorporate by reference ASME/ANSI B31.8S as well as
specifying individual data elements will confuse operators.
Additionally, in response to comments and the GPAC recommendation,
PHMSA is revising the listing of data elements to be more consistent
with ASME/ANSI B31.8S. In some cases, PHMSA has clarified the meaning
of generic terms in the data collection list found in ASME/ANSI B31.8S
within this final rule. For example, where the ASME/ANSI standard lists
``material properties,'' PHMSA has elaborated by specifying these are
``material properties including, but not limited to, grade, SMYS, and
ultimate tensile strength.'' In another example, where the standard
lists ``pipe inspection reports,'' PHMSA has itemized, in this final
rule, the pipe inspections required by part 192 and that are commonly
performed by operators.
PHMSA agrees with commenters that sufficient time should be
allotted for operators to comply with the data integration
requirements. However, PHMSA also agrees with the comments made that
operators should have been collecting and accounting for the pertinent
items of this data set since the publication of the original IM rule
almost 20 years ago. Therefore, in this final rule, PHMSA is providing
a phased-in timeframe. The GPAC recommended that the implementation
timeframe should begin in year 1, with full incorporation by 3 years.
Given the existing requirements for collecting and using the data
elements from ASME/ANSI B31.8S, and given the discussion at the GPAC
meetings and the public comments received, PHMSA has revised this final
rule to require that an operator must begin data integration on the
effective date of the rule and integrate all attributes within 18
months of this rule's publication date.
Regarding comments calling for clarification of what ``data
integration, verification, and validation'' meant, PHMSA notes that, at
a minimum, an operator should consider the same set of data on a
periodic basis and analyze changes and trends that would indicate the
need for additional integrity evaluations.
Regarding SME bias, PHMSA believes that it is important for
operators to address SME bias in data collection and risk assessment to
account for the reality of how humans think about risk. Operators
should take this into consideration when incorporating SME opinion as
fact or when treating input from all SMEs as equivalent. While some
operators may effectively account for SME bias, PHMSA has not observed
this to be universal practice in the industry. To the point commenters
made that using outside technical experts for bias control is
unnecessarily costly, PHMSA notes that the use of outside technical
experts would be optional: this final rule contemplates that operators
could also employ training to ensure information provided by their own
SMEs is consistent and accurate. While commenters also correctly noted
that there is not an existing industry standard as to what constitutes
an outside technical expert or an independent technical expert for SME
bias control, an operator is ultimately responsible for determining the
appropriateness and conductors of such a review. As a part of such a
review, should an operator decide to have another SME review input from
another SME, the operator must use a qualified SME--e.g., an individual
with formal or on-the-job technical training in the technical or
operational area being analyzed, evaluated, or assessed. Operators
would be required to document that the SME is appropriately
knowledgeable and experienced in the subject being assessed.
PHMSA was persuaded, consistent with a GPAC recommendation, that
some adjustments to the rule language are appropriate for clarity, or
to eliminate redundant language, within the non-exhaustive list of
specific types of data to be collected at Sec. 192.179(a) and (b).
Specific changes adopted in this final rule include the following:
Section 192.917(a)(2): deleted a redundant reference to
``or equipment defects;''
Section 192.917(b)(1)(iii): deleted explicit material
properties (e.g., hardness, chemical composition) from a non-exhaustive
list of material properties;
Section 192.917(b)(1)(xxiv): added ``seam cracking''
within the list of pipe operational and maintenance inspection reports
to be reviewed;
Section 192.917(b)(1)(xxv): deleted a redundant reference
to ``outer/inner diameter corrosion monitoring;''
Section 192.917(b)(1)(xxviii): eliminated specific
examples of ``encroachments;'' and
Section 192.917(b)(1)(xxxvi): deleted a redundant savings
clause for ``other pertinent information'' when the lead-in to the
section noted that the information listed was non-exhaustive.
[[Page 52231]]
PHMSA has also, consistent with a recommendation by the GPAC
revised the rule by (1) requiring that operators employ adequate
control measures for SME input to ensure consistent and accurate
information rather than ``correct'' SME ``bias;'' and (2) requiring
that operators document the names and qualifications of individuals who
approve SME input rather than document the names of the SMEs and the
information provided.
Concerning the use of a GIS, the NPRM's proposed revisions to Sec.
192.917 were not intended to imply that all operators were required to
implement a GIS system but were meant to clarify that data integration
is not achieved solely by maintaining spatially located data in a GIS
system. Accordingly, PHMSA has revised this final rule as recommended
by the GPAC to delete reference to the use of a GIS system and maintain
the core requirement to identify and analyze spatial relationships
among anomalous information.
A. IM Clarifications--Sec. Sec. 192.917(a)-(d), 192.935(a)
ii. Risk Assessment Functional Requirements--Sec. 192.917(c)
1. Summary of PHMSA's Proposal
Section 192.917(c) requires operators to perform a risk assessment
as part of an effective IM program. A risk assessment is an important
element of a good IM plan. PHMSA analyzed the issues related to risk
assessments that the NTSB identified in its investigation and held a
workshop on July 21, 2011, to address perceived shortcomings in the
implementation of IM risk assessments. PHMSA also sought input from
stakeholders on these issues in the ANPRM. Based on the input received
from both the ANPRM and the workshop, PHMSA determined that additional
clarification was needed to emphasize the functions that risk
assessments must accomplish and to elaborate on effective processes for
risk management, both of which are critical to effective IM.
To address these issues, PHMSA proposed to clarify the risk
assessment aspects of the IM regulations at subpart O by including the
following functional requirements for risk assessments that operators
should perform to assure pipeline integrity:
Evaluate the effects of interacting threats;
Ensure validity of the methods used to conduct the risk
assessment;
Determine additional P&M measures needed;
Analyze how a potential failure could affect an HCA,
including the consequences of the entire worst-case incident scenario,
from initial failure to incident termination;
Identify how each risk factor, or each combination of risk
factors that simultaneously interact, contribute to risk at a common
location;
Account and compensate for uncertainties in the model and
the data used in the risk assessment; and
Evaluate risk reduction associated with candidate
activities, such as P&M measures.
2. Summary of Public Comment
Public interest groups supported PHMSA's proposed revisions at
Sec. 192.917(c) to strengthen the functional requirements for risk
assessment models. The Pipeline Safety Trust (PST) stated that the risk
assessment models currently used by pipeline operators are inadequate
and further noted that the proposed provisions could go farther to
advance risk assessment quality. Other GPAC members representing the
public supported the proposed revisions at Sec. 192.917(c) during the
committee meetings and noted that the NPRM language for this topic was
written using a risk-informed approach that articulated the functions
and purposes of risk assessments without being prescriptive as to the
method or process to be used, which is consistent with IM principles.
Multiple industry trade associations and individual operators
acknowledged the importance of risk assessments but believed that the
proposed revisions at Sec. 192.917(c) were too prescriptive. Several
individual operators emphasized their voluntary efforts to improve
their risk models and disagreed that the industry's risk models needed
further prescription.
Many commenters emphasized that different pipeline systems are
susceptible to different threats and believed that operators are best
suited to determine which threat analyses are relevant to their
systems. Multiple operators expressed the opinion that the proposed
revisions at Sec. 192.917(c) would require operators to expand
datasets substantially but would contribute little benefit to risk
identification, suggesting instead that integrating unnecessary
datasets would distract from other safety efforts. AGA and several
individual operators requested that PHMSA give operators discretion to
select which data sets to incorporate into risk assessments for their
system.
Some commenters requested that PHMSA specify what the NPRM meant
when it proposed to revise Sec. 192.917(c) to require operators to
``validate'' data. These commenters expressed doubts regarding the
technical feasibility of implementing the proposed regulations in Sec.
192.917(c), noting that some of the data PHMSA proposed requiring for
the validation of risk assessment models is not available. These
commenters proposed that operators be permitted to apply conservative
values or values determined using engineering judgement. Southwest Gas
Corporation, Paiute Pipeline, and Consumers Pipeline expressed concern
that developing the newly required datasets would require the usage of
ILI tools that their pipelines are not configured to accommodate. These
commenters stated that gathering these datasets would present costs
that were not captured by PHMSA's PRIA because PHMSA did not account
for the cost of making lines piggable.
Multiple commenters were concerned that the proposed revisions
would make operators' current relative risk models invalid and would
require a transition to quantitative or probabilistic risk models.
Similarly, API agreed with that assessment and noted that quantitative
and probabilistic models are not useful or appropriate for the
analysis, prediction, or prevention of low-frequency, high-consequence
events such as the PG&E incident. Further, API noted that the
probabilities of certain infrequent circumstances and conditions
occurring at a single location and single time are so low that the
quantitative or probabilistic risk models would not identify them
because there are no statistics available from which to predict them.
AGA asserted that the proposed requirements deviate from industry
standards and that PHMSA did not provide sufficient justification for
this departure. Commenters also emphasized the high costs associated
with implementing quantitative risk models, which can include the
procurement of specialist expertise, development of new datasets, and
transition to a GIS or other new database management system.
Kern River requested clarification regarding which elements of
Sec. 192.917 need to be included in an operator's risk model and which
elements only need to be included in the overall IM plan. They noted
that integrity assessment method determinations, repair decisions, P&M
measures selection, root cause analyses, and similar pipe studies all
play a part in the overall IM plan and have at times overlapping, but
also unique, requirements for data gathering, integration, and threat
analysis.
[[Page 52232]]
AGA and several individual operators expressed concerns that the
proposed rule does not provide a timeline for implementing new risk
assessment requirements, thereby implying that operators must implement
new requirements by the rule's effective date. Multiple operators and
industry trade associations requested that operators be permitted to
develop their own implementation schedules or provided suggestions for
specific implementation schedules. For example, Enterprise Products
requested that PHMSA include a 2-year implementation period for
operators to incorporate the data integration and risk assessment
requirements into their IM programs.
At the GPAC meeting on January 12, 2017, some committee members
noted that any revisions to the risk assessment requirements should be
deferred until after PHMSA's Pipeline Risk Modeling Work Group issues
its pipeline system risk modeling technical document.\19\ There was
broad support from the committee for the revisions to Sec. 192.917(c)
proposed in the NPRM, with members noting the language was consistent
with IM principles and was written using a performance-based approach
that articulated the functions and purposes of risk assessment without
being prescriptive as to the method or process needing to be used.
However, some committee members representing the industry expressed
concern with the use of the term ``probability'' in the NPRM's proposed
revisions to Sec. 192.917(c), which seemed to imply PHMSA intended for
operators to be using probabilistic risk assessment techniques.
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\19\ For more information on the work group and its efforts, see
https://www.phmsa.dot.gov/pipeline/risk-modeling-work-group/risk-modeling-work-group-overview.
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Following the discussion, the committee voted 11-0 that the
proposed provisions for the risk assessment requirements were
technically feasible, reasonable, cost-effective, and practicable if
PHMSA modified the proposed rule to restore the reference to ASME/ANSI
B31.8S, section 5, to clarify that other methods besides probabilistic
techniques may be used; change the term ``probability'' to
``likelihood'' and delete the term ``risk factors'' from Sec. 192.917
(c)(2); and provide a 3-year phase-in period for risk assessments to
meet the functional objectives specified in Sec. 192.917(c).
3. PHMSA Response
On March 6, 2020, PHMSA published the final report titled
``Pipeline Risk Modeling--Overview of Methods and Tools for Improved
Implementation'' from the joint PHMSA/industry working group on risk
modeling.\20\ However, PHMSA notes that the report is focused
exclusively on the models employed and ``best practices'' for using
them. The working group did not address other aspects of the proposed
rule, including how a risk assessment is used.
---------------------------------------------------------------------------
\20\ https://www.phmsa.dot.gov/news/now-available-phmsa-report-pipeline-risk-modeling-overview-methods-and-tools-improved-0.
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PHMSA believes that the revisions to Sec. 192.917(c) are important
to include in this rulemaking now, as many operators have not
substantially improved their risk assessment techniques or models since
the early initial efforts to prioritize baseline assessment plans in
2004, with the findings from the PG&E incident being a prime, national
example. Therefore, PHMSA is establishing explicit minimum standards
for the functional requirements of a risk assessment to help assure
that operators will achieve this specific aspect of a ``more detailed
and comprehensive'' program as discussed in the 2003 IM rule.
In the NPRM's proposed revisions to Sec. 192.917(c), when PHMSA
used terms such as ``probability'' and ``risk factors,'' it was not
intended to imply that an operator must perform probabilistic risk
analysis. To address this, PHMSA has modified the rule language to
replace the term ``probability'' with ``likelihood'' and restored the
reference to ASME/ANSI B31.8S, section 5, for acceptable risk
assessment methodologies as recommended by the GPAC. Similarly, and as
also recommended by the GPAC, PHMSA has deleted the phrase ``or risk
factors'' from paragraph Sec. 192.917(c)(2) for clarity. Whichever
risk assessment methodology an operator chooses, the result must meet
the functional requirements and accomplish the purposes specified in
this final rule.
PHMSA notes that all data elements specified in Sec. 192.917(b)
are important for a robust risk assessment. While operators do have the
discretion to expand their data collection efforts, this minimum
defined data set is required to be used. As was emphasized by multiple
operators in their comments, each pipeline system is susceptible to
different threats, and the individual operator is best suited to
determine these threats. However, an operator needs the specified data
elements to identify threats objectively. As noted in the previous
section, PHMSA has modified the rule to refer to the ``pertinent'' data
elements, including information derived from O&M activities that assure
safe operation and pipeline integrity. This revision clarifies that
data elements that are not pertinent for a given pipeline segment need
not be included in a risk assessment.
Pertaining to comments regarding the validity of the method used,
an operator must ensure the soundness of the risk modelling method they
are using applicable to the threats to a given pipeline segment,
including its specific leak or failure history. To Kern River's comment
as to which elements of Sec. 192.917 need to be included in an
operator's risk model and which elements need to be included in an
operator's IM plan, PHMSA will note that integrity assessment method
determinations, repair decisions, P&M measure selection, and root cause
analyses are examples of items that could be included in an operator's
risk model based on the particular types of threats being assessed. The
existing regulations state that a ``particular threat'' is an
identified threat being assessed for each covered segment.
As discussed above, some commenters claimed there would be high
costs associated with implementing quantitative risk models, which
might include the procurement of specialist expertise, the development
of new data sets, and a transition to a GIS or other new database
management system. PHMSA notes that operators can use the same data
they have been, and are currently, collecting when implementing a
quantitative risk model. Operators do not necessarily have to
``recollect'' or otherwise change their existing data to use a
probabilistic risk model.
Given the state of some operators' risk assessment programs, PHMSA
is persuaded that it is reasonable to allow operators a reasonable
amount of time to upgrade their risk assessment models, methodologies,
and analyses. However, this is an important provision that operators
need to implement as soon as practicable. Therefore, and to be more
consistent with the implementation for the data attributes discussed
earlier, PHMSA is modifying this final rule to allow an 18-month
implementation period for this provision.
A. IM Clarifications--Sec. Sec. 192.917(a)-(d), 192.935(a)
iii. Threat Assessment for Plastic Pipe--Sec. 192.917(d)
1. Summary of PHMSA's Proposal
PHMSA proposed to add to the regulations examples of threats unique
to plastic pipe that operators must consider, such as poor joint fusion
practices, pipe with poor slow crack
[[Page 52233]]
growth (SCG) resistance, brittle pipe, circumferential cracking,
hydrocarbon softening of the pipe, internal and external loads,
longitudinal or lateral loads, proximity to elevated heat sources, and
point loading. The proposed revisions would not otherwise change the
current requirements of Sec. 192.917(d).
2. Summary of Public Comment
PHMSA did not receive any public comments on this section. At the
GPAC meeting on June 7, 2017, PHMSA noted in its presentation to the
committee that there were no public comments on the issue.
Subsequently, the GPAC voted 11-0 that the proposed changes to the
provisions for IM clarifications for threat assessments for plastic
pipe were technically feasible, reasonable, cost-effective, and
practicable, and they did not recommend any additional changes to Sec.
192.917(d).
3. PHMSA Response
Since PHMSA did not receive any public comments or additional GPAC
recommendations regarding threat assessment for plastic pipe, the final
rule includes the requirement in Sec. 192.917(d) as proposed in the
NPRM. PHMSA proposed these changes to highlight these potential threats
to both operators and inspectors, and finalizing these requirements
will provide additional safety and enforcement awareness.
A. IM Clarifications--Sec. Sec. 192.917(a)-(d), 192.935(a)
iv. Preventive and Mitigative Measures--Sec. 192.935(a)
1. Summary of PHMSA's Proposal
PHMSA's inspection experience shows that some operators do not
implement additional P&M measures based on the evaluation required at
Sec. 192.935(a). PHMSA believes that strengthening requirements
related to operators' use of insights gained from their IM programs is
prudent to ensure effective risk management. Therefore, PHMSA proposed
to clarify the expectation that operators use knowledge from risk
assessments to establish and implement adequate P&M measures and
provided more explicit examples of the types of P&M measures for
operators to evaluate.
2. Summary of Public Comment
Several commenters requested that PHMSA revise the requirements at
Sec. 192.935(a) to remove the requirement for operators to perform all
the listed measures to prevent a pipeline failure and to mitigate the
consequences of a pipeline failure in an HCA. These commenters stated
that requiring operators to perform all the measures listed at Sec.
192.935(a) negates the need for a risk analysis, as the rule would then
require that operators perform each of the listed actions regardless of
whether conditions warrant these actions or whether past efforts have
been taken. INGAA suggested that PHMSA should keep the existing
language, which states that an operator must base the additional
measures on the threats the operator has identified to each pipeline
segment. GPAC members representing the industry echoed INGAA's claims
during the committee meetings.
During the GPAC meeting on June 7, 2017, the GPAC noted that
PHMSA's proposed changes removed a statement that an operator must base
additional P&M measures on the threats an operator has identified for
each pipeline segment. The proposed text, the members believed, implied
an operator would be required to evaluate and implement each listed P&M
measure every time. Based on PHMSA's webinars and other discussions,
the committee members didn't believe that was PHMSA's intent.
Following that discussion, the committee voted 11-0 that the
proposed provisions for strengthening the requirements for applying IM
knowledge were technically feasible, reasonable, cost-effective, and
practicable if PHMSA clarified it was not the agency's intent to
require that all listed P&M measures be implemented, and that operators
``must consider'' the listed items.
3. PHMSA Response
PHMSA agrees that all listed measures are not mandatory for
implementation in all cases. Requiring an operator to implement P&M
measures against threats that might not be applicable to their
particular system could be overly burdensome. However, PHMSA has
determined that requiring operators to consider the listed measures in
their risk analyses and apply them to threats as appropriate is a
practical requirement. As recommended by the GPAC, the final rule has
been modified to reflect that position; each operator will be required
to consider the listed measures and determine the appropriateness of
each for their system.
B. Management of Change--Sec. Sec. 192.13 & 192.911
1. Summary of PHMSA's Proposal
Section 192.911(k) requires that an operator's IM program include a
MOC process as outlined in ASME/ANSI B31.8S, section 11. That document
guides operators to develop formal MOC procedures to identify and
consider the impact of major and minor changes to pipeline systems and
their integrity. These changes can include technical, physical,
procedural, and organizational changes, and they can be either
temporary or permanent changes. Per ASME/ANSI B31.8S, section 11, an
operator's MOC process should include the reason for the change, the
authority for approving changes, an analysis of the implications of the
change, the proper acquisition of the necessary work permits,
appropriate documentation, communications of the change to any affected
parties, time limitations of the change, and the qualification of
staff. The document notes that changes to a pipeline system might
require changes to an operator's IM program; similarly, changes to an
IM program might also cause changes to a pipeline system. If changes in
land use (e.g., increased population) would affect the potential
consequence of an incident or the likelihood of an incident occurring,
such a change should be reflected in an operator's IM program. The
operator should also reevaluate threats accordingly. In short, the MOC
process outlined by ASME/ANSI B31.8S helps to ensure that an operator's
IM process remains viable and effective as changes to pipeline systems
occur or new data becomes available.
Inadequately reviewed or documented design, construction,
maintenance, or operational changes can contribute to pipeline
failures. In the PG&E incident, the NTSB investigation determined that
a substandard piece of pipe was substituted in the field without proper
authorization, design review, or approval. PHMSA has subsequently
determined that more specific attributes of the MOC process should be
explicitly codified within the text of Sec. Sec. 192.13 (general
requirements) and 192.911(k) (IM requirements). As a result, PHMSA
proposed to require that operators have a MOC process that includes the
reasons for the change; the authority for approving changes; an
analysis of implications; the acquisition of required work permits; and
evidence documenting communication of the change to affected parties,
time limitations, and the qualification of staff.
[[Page 52234]]
2. Summary of Public Comment
Public interest groups, such as the PST, and the National
Association of Pipeline Safety Representatives (NAPSR) agreed with and
supported the proposed MOC provisions, stating that these provisions
would enhance pipeline safety. Several individual pipeline operators
and trade associations opposed the proposed MOC provisions, stating
that the provisions are generally too broad and would be applied to
many routine activities that already have established procedures. More
specifically, AGA stated that they would create a new requirement for
each transmission operator to have a formal MOC process to document and
evaluate all changes to pipelines and processes. They further stated
that the proposed revisions are unnecessary due to current industry
progress related to MOC and the voluntary adoption of industry
consensus standards.
Several commenters opposed the proposed addition of four types of
changes (design, environmental, operational, and maintenance),
asserting that these elements are not included in current industry
standards or recommended practices. Similarly, INGAA asserted that
PHMSA should eliminate the changes it proposed to Sec. 192.13 that go
beyond the recommendations of ASME/ANSI B31.8S. These commenters stated
that PHMSA significantly underestimated the impact and burden caused by
codifying and expanding the scope of MOC.
Several commenters, including AGA, API, and INGAA, opposed the
proposed immediate implementation of the MOC provisions, with some
commenters requesting an implementation period of 1 to 5 years. These
commenters stated that the proposed changes were significant and would
need to be incorporated into existing MOC processes, and that
additional time would be needed to complete this in an effective
manner. Many commenters also expressed concern over the retroactive
application of the proposed MOC provisions.
At the GPAC meeting on January 12, 2017, the committee voted 8--2
that the proposed MOC revisions were technically feasible, reasonable,
cost-effective, and practicable if PHMSA provided a 2-year phase-in
period for the regulations as they pertain to non-IM pipeline assets,
provided a notification procedure for justified extensions, clarified
the requirements only covers significant changes that affect safety and
the environment, and clearly stated that the revisions do not apply to
distribution or gathering lines. The dissenters in the vote
(representatives from the Environmental Defense Fund (EDF) and PST)
were members representing the public, who thought that the proposed
revisions were acceptable as proposed in the NPRM, the phase-in period
recommended by the majority of the GPAC was too long, and that there
was no reason that the proposed revisions should not apply to gathering
lines.
3. PHMSA Response
PHMSA believes that an operator must understand the impacts that
their decisions have on safety and the environment. Therefore, PHMSA
believes that specifying the types of changes that must be addressed
under a MOC program is appropriate. PHMSA also believes that the
proposed changes to the MOC provisions conform with the requirements
and intent of ASME/ANSI B31.8S.
However, based on the comments received and GPAC recommendations,
PHMSA is persuaded that, as published in the NPRM, the language of
proposed Sec. 192.13(d) could be overly broad. Therefore, PHMSA has
revised the requirement to specify the requirement applies to a
``significant change that poses a risk to safety or the environment''
to limit the application of this requirement to significant changes, as
the GPAC recommended. Additionally, and as also recommended by the
GPAC, PHMSA is specifying that Sec. 192.13(d) is not retroactive and
applies only to onshore transmission pipelines (i.e., not gathering or
distribution pipelines).\21\
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\21\ PHMSA stated, in response to written comments submitted in
the docket and discussion during the January 2017 GPAC meeting, that
it would in the final rule limit application of the NPRM's proposed
management of change amendments at Sec. 192.13(d) to exclude gas
distribution and gathering lines. PHMSA notes, however, that (1)
PHMSA has undertaken a rulemaking (under RIN 2137-AF53) that will
consider extending those or similar requirements to gas distribution
pipelines as required by a mandate in section 204 of the Protecting
our Infrastructure of Pipelines and Enhancing Safety Act of 2020
(Pub. L. 116-260)); and (2) PHMSA may consider extending those or
similar requirements to gas gathering lines as PHMSA obtains more
information on the safety risks of such pursuant to enhanced
reporting requirements codified by PHMSA's Gas Gathering Final Rule.
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PHMSA agrees that operators should be afforded time to comply with
this new requirement, but also believes that operators can apply this
process to non-HCA assets more promptly than the period that the GPAC
recommended. Therefore, operators have 18 months for the MOC process to
be fully incorporated for non-HCA pipeline segments. PHMSA is also
including a notification procedure in accordance with Sec. 192.18 for
operators to apply for an extension, of up to 1 year, of the compliance
deadline. PHMSA believes including this compliance deadline strikes a
balance between the GPAC recommendation and the implementation of a
procedure that operators already have in place for HCA pipeline
segments, and including a notification procedure to provide operators
with more time, if necessary, effectively implements the GPAC
recommendations.
C. Corrosion Control--Sec. Sec. 192.319, 192.461, 192.465, 192.473,
192.478, and 192.935 and Appendix D
i. Applicability
1. Summary of PHMSA's Proposal
Incidents attributed to corrosion continue to occur, which
demonstrates that the current requirements can be more effective at
preventing incidents caused by certain types of corrosion. This
includes compromised pipe or pipe coating caused by damage from
construction, cathodic protection deficiencies, interference currents,
and internal corrosion. As a result, PHMSA proposed several changes to
the regulations for corrosion control, including new requirements for
pipe coating assessments, protective coating strength, P&M measures,
and additional mitigation of stray current (also referred to as
interference current). PHMSA also proposed changes regarding gas stream
monitoring program requirements to mitigate internal corrosion. These
proposed revisions were made in Sec. Sec. 192.319, 192.461, 192.465,
192.473, and 192.935(f) and (g) and are discussed more thoroughly in
this section. PHMSA also proposed to add a new Sec. 192.478 for the
monitoring and mitigation of internal corrosion.
2. Summary of Public Comment
The Coalition to Reroute Nexus, the Michigan Coalition to Protect
Public Rights-of-Way, NAPSR, and the PST supported the proposed changes
regarding corrosion control and pipeline condition monitoring.
Earthworks suggested that PHMSA issue even more stringent requirements
given the number of post-Carlsbad incidents that have occurred due to
corrosion.\22\ The Pipeline Safety Coalition, the Public Service
Commission of West Virginia, and the Pennsylvania Public Utility
[[Page 52235]]
Commission stated that not all gathering pipelines should be exempt
from corrosion monitoring.
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\22\ An incident near Carlsbad, NM, on August 19, 2000, which
was caused due to corrosion, killed 12 people and caused nearly $1
million in damage. The incident was a catalyst for PHMSA's IM
program requirements for pipelines.
---------------------------------------------------------------------------
Some commenters requested clarification regarding whether the
proposed provisions were intended to include transmission,
distribution, and gathering pipelines. Other commenters provided input
on whether gathering pipelines should be included in the corrosion
control requirements, especially alternating current voltage gradient
(ACVG) and direct current voltage gradient (DCVG) inspections in
proposed Sec. 192.461.
During the meeting on June 7, 2017, GPAC committee members
questioned whether the corrosion control requirements would apply to
gathering lines--the presumption among the majority of the members was
that the requirements were not intended to include gathering or
distribution lines. The committee provided other feedback specific to
the applicability and implementation of specific corrosion topic areas,
which are discussed in the applicable sections below.
3. PHMSA Response
PHMSA has considered the comments received regarding the
applicability of the proposed corrosion control requirements. PHMSA
stated at the June 2017 GPAC meetings, in response to comments received
on the NPRM and the discussions during the GPAC meeting, that it would
in the final rule exclude gathering and distribution pipelines from the
NPRM's proposed requirements in subpart I related to corrosion control.
Accordingly, PHMSA has revised Sec. 192.9 to exempt gathering lines
from several of these requirements. PHMSA, however, may consider
expanding this provision to gathering lines in the future. Comments on
the specific provisions proposed for corrosion control are addressed in
the following sections.
As to commenters requesting the regulations be made even more
strict than proposed, PHMSA notes that changes more stringent than
those proposed would require further notice. PHMSA believes that
currently, there is also not sufficient data to justify more stringent
changes. PHMSA will continue to review all data sources on the subject,
including incident and annual reports, and consider more stringent
corrosion control safety requirements in a future rulemaking if there
is data supporting the need.
C. Corrosion Control--Sec. Sec. 192.319, 192.461, 192.465, 192.473,
192.478, and 192.935 and Appendix D
ii. Installation of Pipe in the Ditch and Coating Surveys--Sec. Sec.
192.319 and 192.461
1. Summary of PHMSA's Proposal
Section 192.319 prescribes requirements for installing pipe in a
ditch, including requirements to protect pipe coating from damage
during the process. While most operators perform the required high-
voltage holiday detection \23\ on the pipeline prior to it being placed
into the ditch, pipe coating can sometimes be damaged during the
handling, lowering, and backfilling process, which can compromise its
ability to prevent external corrosion. To address this problem, PHMSA
proposed to require that onshore gas transmission pipeline operators
perform an above-ground indirect assessment through an ACVG or DCVG
survey to identify locations of suspected damage promptly after an
operator completes the backfilling process. Per the proposal, operators
would remediate any moderate or severe coating damage issues identified
by such an assessment, which, was defined as where there are voltage
drops of greater than 35 percent for DCVG or 50 dB[mu]V for ACVG.
---------------------------------------------------------------------------
\23\ ``Holidays'' are essentially holes or gaps in the coating
film that exposes the pipeline to corrosion. The inspections of
pipeline coating through electronic defect detectors is commonly
also referred to as ``jeeping.''
---------------------------------------------------------------------------
Section 192.461 prescribes requirements for protective coating
systems. PHMSA notes that pipe coating can disbond \24\ from the pipe
and shield the pipe from CP. The NTSB determined that this was a
significant contributing factor in the major crude oil spill that
occurred near Marshall, MI, in 2010. As a result, PHMSA determined that
additional requirements are needed to specify that coating should not
impede cathodic protection. Further, and as discussed above, PHMSA
determined that additional requirements are needed so that operators
verify that pipeline coating systems for protection against external
corrosion have not become compromised or damaged during the
installation and backfill process performed during maintenance,
repairs, or pipe replacement.\25\
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\24\ Disbonding is the failure of a coating to adhere to the
underlying substance to which it was applied. Specific to pipelines,
it is a loss of adhesion between the cathodic coating and the pipe
due to a corrosive reaction taking place.
\25\ This is similar to a proposal in Sec. 192.319 for new
construction.
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In the NPRM, PHMSA proposed to revise Sec. 192.461(a) to require
that pipelines have sufficient coating to protect against damage from
being handled. PHMSA also proposed to add Sec. 192.461(f) to require
operators to perform an above-ground coating survey within 3 months of
placing the pipeline into service and require operators to repair
moderate or severe coating damage within 6 months of the assessment.
2. Summary of Public Comment
Stakeholders representing the public, including NAPSR and the PST,
generally agreed with and supported the revisions to this section,
stating that such requirements would increase safety and were a good
step towards reducing the number of incidents that occur due to
corrosion. Many commenters stated that ACVG/DCVG surveys are not always
feasible and that PHMSA should not limit the tools for performing
coating surveys to the two types specified in Sec. Sec. 192.319 and
192.461(f). For example, INGAA stated that PHMSA did not provide
justification for requiring coating surveys, such as ACVG and DCVG, to
be used to detect coating issues after construction or after performing
a repair or replacement. INGAA further stated that PHMSA should allow
operators to use other assessment technologies, such as close interval
surveys (CIS) and high- resolution geometry ILI inspection tools, to
detect and manage post-construction, post-repair, and post-replacement
conditions that contribute to external corrosion.
AGA and AGL Resources (now Southern Company Gas) commented that
depth of cover and excessive pavement can make indirect surveys
impossible. Further, AGA stated that while conducting post-construction
surveys is industry best practice, activities that are not always
feasible for operators to complete should not be codified within the
regulations.
NACE expressed concern that ACVG and DCVG surveys do not address
the stated goal of identifying coatings that impede cathodic protection
and objected to setting specific thresholds for these tests. Similarly,
INGAA stated that if the requirements for operators to perform coating
surveys using ACVG and DCVG are finalized, the proposed voltage drop
threshold value in Sec. 192.461(f) should be eliminated.
Industry commenters also stated objections or suggested limitations
to the timeframe proposed in Sec. 192.461(f) regarding when these
surveys should be performed, stating that the 3-month timeline is
inconsistent with the 1-year period allowed to install cathodic
protection after the construction of a
[[Page 52236]]
pipeline in existing Sec. 192.455(a)(2). New Jersey Natural Gas
expressed concern that 3 months may not be adequate both to procure
qualified personnel and to perform these surveys and have a fully
mature cathodic protection system to perform a successful coating
assessment. NAPSR believed that, unless there was a technical reason
for the 3-month deadline for the surveys, the timeline might be too
conservative due to service procurement and seasonal conditions.
Therefore, they recommended extending the assessment deadline.
API and Enterprise Products commented that PHMSA does not provide
any supporting evidence that backfilling a ditch for an onshore
transmission pipeline is, or has been, an issue meriting the need for
ACVG or DCVG surveys to assess coating integrity. Further, API and
Southern California Gas Company stated that Sec. 192.319(a) already
requires all operators of transmission gas pipelines to ``protect the
pipe coating from damage,'' either in initial installation, or any time
the pipe is exposed and backfill material is added. Therefore, the
proposed provisions may be duplicative with Sec. 192.461.
At the GPAC meeting on June 6 and 7, 2017, committee members
representing the industry echoed many of the comments received, noting
also that ACVG and DCVG surveys may not address issues related to
coatings impeding CP. Additionally, some of these members noted that
coating surveys are not always feasible, and that PHMSA should not
limit the tools for performing such surveys. Further, several GPAC
members representing the industry suggested that PHMSA should not set
specific repair thresholds in the regulations, and that the provisions
do not align with current NACE standards.\26\ Certain committee members
also recommended applying a greater-than-1000-feet standard for this
provision, which would match a proposed requirement for external
corrosion control under Sec. 192.461 and thought that the timeline for
the above-ground coating survey should be extended from 3 months to 1
year to synchronize with current CP installation requirements. The
committee also suggested PHMSA clarify the applicability of these
provisions is limited to transmission pipelines.
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\26\ When the ANPRM was being developed, NACE did have standards
for ACVG/DCVG surveys. Since the development of this final rule,
NACE has subsequently revised those standards, and there is no
longer a standard for these surveys.
---------------------------------------------------------------------------
Therefore, the committee voted 10-0 that these provisions proposed
at Sec. Sec. 192.319 and 192.461 were technically feasible,
reasonable, cost-effective, and practicable if PHMSA: (1) raised the
repair threshold from ``moderate'' to ``severe'' indications, (2)
modified the requirements to apply to segments greater than 1,000 feet
in length to be consistent with other similar corrosion control
requirements, (3) extended the assessment and remediation timeframe to
6 months after a pipeline is placed into service and made allowances
for delayed permitting, (4) adjusted the recordkeeping requirements so
that operators would be required to make and retain for the life of the
pipeline records documenting indirect assessment findings and remedial
actions, and (5) provided flexibility for the use of alternative
technology unless the agency objected.
3. PHMSA Response
Operators have historically assumed that coating is functioning as
intended after construction. However, the NTSB report on the Enbridge
crude oil accident near Marshall, MI, identified shielded CP due to
disbonded coating as being a contributing cause of the failure.
Whenever an operator backfills a pipeline, there is the potential for
coating damage. PHMSA believes that conducting coating surveys after
backfill is a reasonable and reliable way for operators to identify
coating damage inflicted during the construction process before
significant corrosion occurs. This is a means for an operator to
confirm, after pipeline construction or replacement, that the pipe
coating is not compromised and is functioning as intended.
PHMSA believes that ACVG/DCVG surveys are currently the best and
most reliable means of detecting coating damage following construction,
as opposed to a CIS survey, which is a complementary survey employed to
assess the performance of CP systems. However, PHMSA desires to promote
the development of new technologies and methods and acknowledges that
other technology could be used for performing coating assessments.
Therefore, in this final rule, PHMSA is allowing an operator to notify
PHMSA of the intent to use other technology, which it may use unless an
objection is received, as was recommended by the GPAC. PHMSA's review
of such notification would evaluate whether an operator has
demonstrated that the ``other technology'' provides equivalent
protection to public safety and the environment compared the existing
technologies contemplated by this final rule. As a part of its
evaluation, PHMSA considers whether there are technical papers from
standard developing organizations that support the use of the new
technology, as well as any research that has been conducted on that
technology and any usage of the technology in other industries and non-
regulated pipelines.
PHMSA disagrees that the voltage drop threshold value used as the
remediation criterion should be eliminated from the regulation but does
agree that the values in the proposed revisions to Sec. Sec. 192.319
and 192.461 in the NPRM were conservative as they would indicate
``moderate'' coating damage. Therefore, in this final rule and as
recommended by the GPAC, PHMSA is specifying the voltage drop threshold
value associated with a ``severe'' indication of coating damage as
recommended by GPAC.
As recommended by the GPAC, PHMSA is persuaded that the 3-month
proposed timeline may not be practical in all situations and has
modified the final rule to allow operators up to 6 months after the
pipeline is placed into service to complete the necessary assessments
and remediation (with allowance for time required to obtain permits, if
required). PHMSA has also included a requirement for the associated
recordkeeping requirements of these provisions that includes the
editorial changes recommended by the GPAC; specifically, that operators
must make and retain for the life of the pipeline records documenting
the indirect assessment findings and remedial actions.
PHMSA also modified both sections to apply to segments greater than
1,000 feet in length to be consistent with other corrosion control
requirements that were similarly altered in this final rule. PHMSA
notes that the application of these requirements to segments greater
than 1,000 feet in length is also consistent with conditions that have
been applied in several special permit applications.
As a part of the requirements for these sections, PHMSA has
provided in the regulatory text that the applicable coating surveys
must be conducted, except in locations where effective coating surveys
are precluded by geographical, technical, or safety reasons.\27\ These
might include crossings of major interstates or rivers. An operator
must document, in accordance with a technically proven
[[Page 52237]]
analysis, any decision made not to perform such a coating survey.
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\27\ For example, coating surveys could require drilling holes
in roadways, or digging up pipe--each of which entail their own
risks to public safety and the environment. Some of the pipelines
that would be surveyed could either be cased or have thick-walls,
further complicating efforts to conduct coating surveys.
---------------------------------------------------------------------------
As noted before, PHMSA did not intend for these provisions to apply
to gathering or distribution pipelines, and it has clarified the
applicability of these provisions to transmission lines only. However,
PHMSA may expand the application of these provisions in a future
rulemaking.
C. Corrosion Control--Sec. Sec. 192.319, 192.461, 192.465, 192.473,
192.478, and 192.935 and Appendix D
iii. Interference Surveys--Sec. 192.473
1. Summary of PHMSA's Proposal
Interference currents occur when metallic structures pick up a
stray electrical current from elsewhere and discharge the current,
thereby causing corrosion. These currents can negate the effectiveness
of cathodic protection systems. The sources of stray current problems
are commonplace; they can result from other underground facilities,
such as the cathodic protection systems from crossing or parallel
pipelines, light rail systems, commuter train systems, high-voltage
alternating current (HVAC) electrical lines, or other sources of
electrical energy in proximity to the pipeline. Stray current corrosion
is electrochemical corrosion that occurs when potential differences
between a high-conductivity steel pipeline and lower-conductivity
environments causes the stray current to flow through the pipe and
create a corrosion cell. If stray current or interference issues are
not remediated, accelerated corrosion could occur and potentially
result in a leak or rupture. Section 192.473 prescribes general
requirements to minimize the detrimental effects of interference
currents. However, specific requirements to monitor and mitigate
detrimental interference currents have not been prescribed in subpart I
of part 192. Therefore, in the NPRM, PHMSA proposed to explicitly
require operators to conduct interference surveys and remediate adverse
conditions in a timely manner. Specifically, PHMSA proposed to amend
Sec. 192.473 to require that an operator's program include
interference surveys to detect the presence of interference currents
and take remedial actions within 6 months of completing the survey.
Additionally, PHMSA proposed to require in Sec. 192.473 that operators
perform periodic interference surveys whenever needed.
2. Summary of Public Comment
Generally, stakeholders representing the public agreed with and
supported the revisions to this section, noting that the requirements,
as proposed, could help reduce the number of pipeline incidents caused
by corrosion. Numerous trade associations and pipeline companies were
concerned about the proposed requirements for interference surveys
under Sec. 192.473. Commenters, including Atmos Energy Corporation and
AGA, expressed doubt regarding the ability of individual operators to
obtain the necessary information from electric transmission providers.
APGA and INGAA urged PHMSA to limit this new requirement to specific
transmission lines, such as those pipelines subject to the threat of
stray electric current. Commenters, including INGAA, also stated that
the provisions should allow for the phased-in implementation of
remediation measures and provided timeframes from 12 to 18 months. Some
commenters suggested a lengthened implementation period for this
requirement due to the potential difficulties in obtaining the proper
permits.
At the GPAC meeting on June 7, 2017, certain committee members
believed that these requirements should apply only to lines that are
subject to stray current risks and noted that interference surveys
might not be feasible depending on the information operators can obtain
from electricity transmission companies. Committee members also
suggested a phased-in compliance period between 12 and 18 months for
these requirements, and noted, similarly to the proposed external
corrosion provisions, that the remediation period did not account for
activities like obtaining the necessary permits. There was also
extensive discussion at the meeting regarding PHMSA's proposed use of
the word ``significant'' in context of the level of corrosion that
would need to be remediated, with several committee members suggesting
that phrase be tied to a numeric threshold for easier compliance. The
committee also discussed, at length, what PHMSA's expectation for a
remediation ``plan'' is and what the necessary paper trail would look
like for compliance.
After discussion, the committee voted 9-0 that the provisions for
external corrosion interference currents are technically feasible,
reasonable, cost-effective, and practicable if PHMSA clarified that the
surveys are required for lines subject to stray currents and updated
the remediation timeframe to require operators create a remediation
procedure and apply for necessary permits within 6 months and complete
remediation activities within 12 months with allowances for delayed
permitting. The committee also specifically recommended that PHMSA
clarify that operators must take remedial action when the interference
is at a level that could cause significant corrosion as being 100 amps
per meter squared, or if it impedes the safe operating pressure of the
pipeline, or if it may cause a condition that would adversely affect
the environment or the public.
3. PHMSA Response
PHMSA agrees with commenters that every pipeline segment is not
equally subject to stray current. Therefore, in this final rule, PHMSA
is modifying Sec. 192.473 as recommended by the GPAC to clarify that
interference surveys are required when electric potential monitoring
indicates a significant increase in stray current, or new potential
stray current sources are introduced. Additionally, PHMSA recognizes
the need for objective remediation criteria and has included the
criteria recommended by the GPAC, specifically ``greater than or equal
to 100 amps per meter squared or if it impedes the safe operation of a
pipeline or may cause a condition that would adversely impact the
environment or the public.'' PHMSA has also revised this final rule to
establish a remediation timeframe of 15 months, with allowance for
delayed permitting, as recommended by the GPAC.
C. Corrosion Control--Sec. Sec. 192.319, 192.461, 192.465, 192.473,
192.478, and 192.935 and Appendix D
iv. Internal Corrosion--Sec. 192.478
1. Summary of PHMSA's Proposal
Section 192.477 prescribes requirements to monitor internal
corrosion by coupon testing or other means if corrosive gas is being
transported. However, the regulation is silent on standards for
determining whether corrosive gas is being transported or regarding any
changes occurring that could introduce corrosive contaminants in the
gas stream. The existing regulations also do not prescribe that
operators continually or periodically monitor the gas stream for the
introduction of corrosive constituents through system changes, changing
gas supply, abnormal conditions, or other changes. This could result in
pipelines that are not monitored for internal corrosion because an
initial assessment did not identify the presence of corrosive gas.
As such, PHMSA determined that additional requirements are needed
to ensure that operators effectively monitor gas stream quality to
identify if and when corrosive gas is being transported and to mitigate
deleterious gas stream constituents such as contaminants or
[[Page 52238]]
liquids. In the NPRM, PHMSA proposed to add a new Sec. 192.478 to
require onshore gas transmission pipeline operators monitor for
deleterious gas stream constituents and evaluate gas monitoring data
quarterly. The proposed Sec. 192.478 would also add a requirement for
onshore gas transmission pipeline operators to review their internal
corrosion monitoring and mitigation program semi-annually and adjust
the program as necessary to mitigate the presence of deleterious gas
stream constituents. These requirements would be in addition to the
existing requirements to check coupons or perform other measures to
monitor for the presence of internal corrosion when transporting a
known corrosive gas.
2. Summary of Public Comment
NAPSR generally agreed with and supported the addition of this
section. They did note, however, that PHMSA should consider the
applicability of these requirements to pipelines that are transporting
dry, tariff-quality gas. The PST noted that these proposed requirements
in this section provided an enforceable mechanism to hold operators
accountable for future incidents caused by internal corrosion.
Multiple commenters considered the proposed changes to requirements
for internal corrosion control in Sec. 192.478 to be overly
prescriptive, particularly regarding gas monitoring and the list of
corrosive constituents. INGAA stated that transmission operators are
already taking comprehensive steps to address internal corrosion under
subparts I and O of part 192 and that proposed Sec. 192.478 should be
eliminated for this reason. Atmos Energy Corporation and INGAA asserted
that the internal corrosion monitoring timeline proposed in Sec.
192.478(d) is unreasonable and too frequent, particularly for pipeline
systems that are not susceptible to internal corrosion. They further
stated that mitigation of internal corrosion is necessary only if a
pipeline is transporting, or has the potential to transport, corrosive
gas. At the GPAC meeting on June 6, 2017, committee members
representing the industry supported those comments made by Atmos Energy
Corporation and INGAA.
Commenters at the GPAC meeting, including committee members, noted
that some distribution operators rely on upstream transmission pipeline
gas suppliers to monitor gas quality and do not own any gas monitoring
equipment. A committee member noted that if pipeline operators are
getting gas from native sources, gathering lines, or underground
storage fields, it might be necessary to determine the quality of the
gas. Another committee member noted that there are tariffs that prevent
certain quantities of constituents that could be internally corrosive
from entering a transmission system. That commenter also noted that
operators continually monitor for internal corrosion on pipelines
transporting tariff-quality gas as a part of IM.
GPAC members also noted that PHMSA should consider harmonizing
these requirements with the existing corrosion control monitoring
requirements, as they appeared to be duplicative in certain areas.
After discussing the provisions, the committee voted 10-0 that the
proposed provisions related to internal corrosion were technically
feasible, reasonable, cost-effective, and practicable if PHMSA limited
the applicability of the requirements to those pipelines that are
transporting corrosive gas and provided additional guidance based on
the committee discussion; changed the reference from the use of ``gas-
quality monitoring equipment'' to ``gas-quality monitoring methods;''
specified types of technologies operators can use to mitigate
potentially corrosive gas streams; and changed the frequency of the
monitoring and program review requirements from twice per year to once
per calendar year, not to exceed 15 months. The committee also
specifically recommended deleting language that was duplicative to
existing requirements and instead recommended PHMSA cross-reference
those existing requirements in this section.
3. PHMSA Response
PHMSA noted during the GPAC meeting, that, in its experience,
transmission pipeline operators measure the quality of the gas coming
into their transmission systems. Based on the quality of the gas,
transmission pipeline operators are paying suppliers for the gas they
receive or are receiving money for the gas they deliver. Therefore,
PHMSA assumes transmission pipeline operators have monitoring systems
for the quality of the gas entering their systems. PHMSA's intent with
the proposed revision of this section was to help ensure that operators
were getting that data to the necessary people in their organization.
For instance, if an organization's accountants are getting gas quality
data due to their work with tariffs, the personnel responsible for
operations and integrity management should get that data.
Based on the comments received, PHMSA is revising the scope of
proposed Sec. 192.478 in this final rule to limit its applicability to
the transportation of corrosive gas and is modifying the proposed
language in paragraph (b)(1) to specify that operators perform
monitoring at points where gas with potentially corrosive contaminants
enters the pipeline. To address concerns regarding the monitoring
frequency, PHMSA is changing the requirement from twice per year to
once per calendar year, not to exceed 15 months. Making such a change
is more consistent with the timeframes for similar requirements in the
regulations as revised by this rulemaking and implements the
recommendation made by the GPAC.
Further, to harmonize this rule with other rule requirements, PHMSA
is deleting proposed paragraph (c), since Sec. 192.477 currently
requires the monitoring of internal corrosion. To address comments
regarding technology, PHMSA revised paragraph (b)(2) to read
``Technology to mitigate the potentially corrosive gas stream
constituents. Such technologies may include product sampling and
inhibitor injections.''
There have been instances where operators do transport corrosive
gas by pipeline without investigating the possibility of corrosive
effect of the gas on its pipeline and taking steps to minimize internal
corrosion.\28\ This has happened after operators have withdrawn gas
from storage facilities (e.g., caverns) where the gas that was injected
became corrosive over time because of properties of the storage
facilities. Therefore, there can be scenarios where corrosive gas can
enter a pipeline system even if the gas being delivered into the
upstream system is non-corrosive.
---------------------------------------------------------------------------
\28\ In the Matter of Transcontinental Gas Pipe Line Company,
LLC, CPF 1-2018-1005, available at https://primis.phmsa.dot.gov/comm/reports/enforce/documents/120181005/120181005_Final%20Order_06192019.pdf (last visited March 27, 2020).
On December 12, 2016, Transcontinental Gas Pipe Line Company
reported an explosion and fire that severely damaged a portion of
one of its facilities and station piping, resulting in an estimated
$15 million in damage. The root cause was determined to be internal
corrosion caused by salt water produced from a storage field during
gas withdrawal.
---------------------------------------------------------------------------
C. Corrosion Control--Sec. Sec. 192.319, 192.461, 192.465, 192.473,
192.478, and 192.935 and Appendix D
v. Cathodic Protection--Sec. 192.465 & Appendix D
1. Summary of PHMSA's Proposal
Appendix D to part 192, ``Criteria for Cathodic Protection and
Determination of Measurements,'' which is referenced in Sec.
192.465(f), specifies requirements for CP of steel, cast iron, and
ductile pipelines. Appendix D has not been updated since 1971. The NPRM
[[Page 52239]]
proposed to update appendix D by eliminating outdated guidance on CP
and the interpretation of voltage measurement to better align with
current standards and PHMSA's understanding of current industry
practice.
Section 192.465 currently prescribes that operators monitor CP and
take prompt remedial action to correct deficiencies indicated by the
monitoring. The provisions in Sec. 192.465 do not specify the remedial
actions required to correct deficiencies and do not define ``prompt.''
To address this gap, the NPRM proposed to amend Sec. 192.465(d) to
require that operators must complete remedial action promptly, but no
later than the next monitoring interval specified in Sec. 192.465, or
within 1 year, whichever is less. Additionally, new paragraph (f)
proposed to add requirements for onshore gas transmission pipeline
operators to perform CIS if annual test station readings indicate CP is
below the level of protection required in subpart I. Unless it is
impractical to do so, PHMSA proposed to require that operators complete
CIS with the protective current interrupted. Whereas ACVG and DCVG are
performed at the time of construction, before electrical current is on
the pipe for CP, a CIS requires the pipe to be in the ground with the
rectifiers installed. A CIS will discover areas of low current where CP
might be weakened and can discover additional construction, operational
or environmental damage along the pipeline when performed as a post-
construction task. The NPRM's proposed revisions to Sec. 192.465 would
also require each operator to take remedial action to correct any
deficiencies indicated by the CIS.
2. Summary of Public Comment
NAPSR and the PST generally agreed with and supported the revisions
to Sec. 192.465. NAPSR believed that the inclusion of a timeframe for
operators to perform CIS and perform subsequent mitigation measures
would increase pipeline safety but noted that PHMSA should provide
further guidance on the intervals at which operators should perform the
surveys. Both PST and NAPSR supported the revisions to appendix D.
Several industry entities commented on the proposed revisions to
appendix D to part 192. INGAA stated that the proposed remaining
criteria in appendix D for determining the adequacy of cathodic
protection are too narrow, and that all industry standards provide for
additional methods of assessing voltage drop. These commenters
recommended that PHMSA follow the applicable paragraphs of NACE
Standard Practice SP0169. Enterprise noted that appendix D should be
consistent with Sec. 195.571, which outlines the criteria that
hazardous liquid pipeline operators must use when determining the
adequacy of cathodic protection.
Commenters stated that the proposed changes to appendix D, as
written, would apply to distribution pipelines as well as transmission
pipelines and expressed concern that PHMSA has offered neither
justification nor an estimate of the impact on distribution systems.
These commenters requested that PHMSA clarify that the proposed changes
to appendix D apply only to transmission pipelines.
Commenters, including committee members representing the industry
during the meeting on June 6, 2017, stated that PHMSA should amend
Sec. 192.465 to include a more realistic timeframe for remedial
action, specifically noting that the timeframe for remediation does not
account for difficulties in obtaining the necessary permits.
Additionally, commenters and GPAC committee members stated this
provision could lead to unnecessary and costly work, as there are
various situations that can produce a low CP reading that do not
require CIS for the identification of the root cause. Those commenters
stated there are certain conditions that do not require CIS and
recommended allowing operators to identify, troubleshoot, and remediate
these certain conditions on their own without the need to conduct CIS.
Further, GPAC members representing the industry disagreed with
PHMSA's proposed revisions to the appendix D criteria for determining
the adequacy of cathodic protection. Like their commentary on other
provisions, these committee members also noted that the impact of these
changes to distribution pipelines was not justified or analyzed, and
therefore, distribution pipelines should be exempt from the proposed
requirements.
Following their discussion, the committee voted 10-0 that the
provisions related to the CP of steel, cast iron, and ductile pipelines
were technically feasible, reasonable, cost-effective, and practicable
if PHMSA clarified that the new requirements in Sec. 192.465(d) only
apply to gas transmission pipelines and withdrew the proposed revisions
to appendix D. The committee also recommended that PHMSA address
situations where CIS may not be an effective response by instead
requiring operators investigate and mitigate any non-systemic or
location-specific causes of corrosion and require CIS if operators need
to address systemic causes of corrosion. Additionally, the committee
recommended PHMSA address its comments regarding the timeframe by which
the proposed provisions would need to be completed by requiring
operators make a remedial action plan and apply for any necessary
permits within 6 months and finish the remedial action within 1
calendar year, not to exceed 15 months, or as soon as practicable once
the operator obtains the necessary permits.
3. PHMSA Response
PHMSA intended that the amendments proposed in the NPRM would apply
only to transmission pipelines and has, in this final rule, added the
phrase ``onshore gas transmission pipelines'' to Sec. 192.465(d)(1) of
to clarify that limitation. PHMSA will consider expanding application
beyond onshore gas transmission pipelines in the future. PHMSA believes
that modifying the timeline for remediation is appropriate, and
therefore, is requiring operators develop a remedial action plan and
apply for the necessary permits within 6 months of the inspection, with
the completion of remediation activities to be completed prior to the
next monitoring interval or within 1 year, not to exceed 15 months.
Like the previous section, such a change is consistent with both the
GPAC recommendation on the issue and the timeframes for the related
regulations in this final rule. PHMSA understands that, in almost all
cases where an operator performs an excavation of 1,000 feet or more,
that excavation will probably require some permits. An operator should
obtain such permits in a manner to allow the performance of coating
surveys and any necessary repairs to the coating.
In the NPRM, PHMSA proposed to update appendix D but did not intend
to introduce any new requirements. PHMSA agrees with certain commenters
that the proposed revisions could have unintended consequences by
creating potential tension with analogous cathodic protection
evaluation criteria in NACE Standard Practice SP0169 and Sec. 195.571
governing hazardous liquid lines (which section incorporates NACE
Standard Practice SP0169 by reference). However, as PHMSA did not
propose incorporation by reference of NACE Standard Practice SP0169 in
appendix D, PHMSA is withdrawing the proposed changes to appendix D.
PHMSA will continue to examine appropriate evaluation criteria for
catholic protection of gas transmission pipelines and may pursue future
rulemaking on
[[Page 52240]]
this topic. These changes to the final rule for CP requirements are in
accordance with the GPAC recommendations.
C. Corrosion Control--Sec. Sec. 192.319, 192.461, 192.465, 192.473,
192.478, and 192.935 and Appendix D
vi. P&M Measures--Sec. 192.935(f) & (g)
1. Summary of PHMSA's Proposal
Currently, the gas transmission IM provisions do not explicitly
address additional P&M measures for the threats of external and
internal corrosion. For the same reasons that apply to the proposed
changes for general corrosion control as discussed above, PHMSA
proposed to address these gaps for HCAs. PHMSA determined that
additional P&M measures are needed in Sec. 192.935(f) and (g) to
assure that public safety is enhanced in HCAs through additional
protections from the time-dependent threats of internal and external
corrosion. Specifically, PHMSA proposed to add Sec. 192.935(f) and
(g), which would require that operators enhance their corrosion control
programs in HCAs to provide additional corrosion protections in
addition to the proposed standards in subpart I. Under proposed Sec.
192.935(f), operators would be required to enhance their internal
corrosion management programs by performing mitigative actions if
deleterious gas stream constituents are being transported and through
performing semi-annual reviews of their programs.
Regarding the internal corrosion provisions discussed earlier in
this document, Sec. 192.477 prescribes requirements to monitor
internal corrosion by coupon testing or other means if corrosive gas is
being transported. However, the existing regulations do not prescribe
that operators continually or periodically monitor the gas stream for
the introduction of corrosive constituents through system changes,
changing gas supply, abnormal conditions, or other changes. This could
result in pipelines that are not monitored for internal corrosion
because an operator's initial assessment did not identify the presence
of corrosive gas. To provide additional protections for HCAs in
addition to the standards proposed in subpart I, PHMSA proposed that
Sec. 192.935(f) would require operators use specific gas quality
monitoring equipment for HCA segments, including but not limited to, a
moisture analyzer, chromatograph, samplers for carbon dioxide, and
samplers for hydrogen sulfide. The proposed provisions would also
require operators sample at a certain frequency, use cleaning pigs to
sample accumulated liquids and solids, and use corrosion inhibitors
when corrosive constituents are present. PHMSA also proposed the
maximum amounts of carbon dioxide, moisture content, and hydrogen
sulfide that would require operator action.
Under proposed Sec. 192.935(g), operators would also be required
to enhance their external corrosion management programs, including
controlling both alternating and direct electrical interference
currents, confirming external corrosion control through indirect
assessment, and controlling external corrosion through CP.
As described in the discussion on interference surveys above,
interference currents can negate the effectiveness of CP systems.
Section 192.473 prescribes general requirements to minimize the
detrimental effects of interference currents. In the NPRM, PHMSA
proposed to amend Sec. 192.473 to require that an operator's corrosion
control program include interference surveys to detect the presence of
interference currents and require the operator take remedial actions
within 6 months of completing the survey. In HCAs, PHMSA proposed
additional prescriptive requirements in Sec. 192.935(g) to afford
extra protections for HCAs, including a maximum interval of 7 years for
an operator to perform interference surveys; more specificity regarding
the survey performance, including technical acceptance criteria; and a
requirement that pipe-to-soil test stations be located at half-mile
intervals within each HCA segment with at least one station in each
HCA, if practicable.
Lastly, PHMSA proposed to make conforming edits to appendix E,
which provides guidance for P&M measures for HCA segments subject to
subpart O. PHMSA proposed to accommodate the proposed revised
definition for ``electrical survey'' by replacing that term with
``indirect assessment'' to accommodate other techniques in addition to
CIS.
2. Summary of Public Comment
NAPSR and the PST agreed with and supported the proposed changes to
the P&M measures for addressing internal and external corrosion in HCAs
and suggested strengthening the proposed provisions further.
While trade associations and individual operators supported certain
aspects of the proposed provisions covering the P&M measures addressing
external corrosion and internal corrosion in HCAs, these commenters
objected to the specific requirements in Sec. 192.935. Many of these
commenters stated a preference for allowing operators the flexibility
to implement corrosion control based on their own judgment of the
severity of the threat. In general, many industry commenters stated
that individual sections of the proposed provisions were too broad and
prescriptive, and pipeline operators would incur greater costs without
justified benefit. Further, they stated that the monitoring frequency
of twice per year was too frequent. Some commenters recommended that
PHMSA reference ASME standards for implementing P&M measures, and other
commenters stated concern that some of the proposed provisions are not
consistent with NACE standards.
Many commenters objected to several of the proposed aspects of
internal corrosion control, such as the identification of threats,
monitoring, and filtering, and these commenters stated that operators
should have flexibility in implementing P&M measures. For example,
INGAA opposed the proposed requirement in Sec. 192.935(f) that
requires operators to install continuous gas quality monitoring
equipment at all points in which gas with potentially deleterious
contaminants enters the pipeline. INGAA recommended that Sec.
192.935(f) apply only to pipeline segments with a history of internal
corrosion and stated that this would be consistent with the required
risk analysis that operators perform to determine whether P&M measures
are necessary. Similarly, Atmos Energy recommended that gas sources be
monitored only at those sources suspected, in the judgment of the
operator, of having deleterious gas stream constituents, and that such
monitoring can be performed in real-time or periodically. INGAA stated
that PHMSA should modify proposed Sec. 192.935(g) to require that
operators conduct periodic indirect inspections only where a pipeline
segment has a known history of corrosion.
During the GPAC meeting on June 6, 2017, committee members
representing the industry reiterated that Sec. 192.935(f) and (g) were
too broad and prescriptive and should not apply to every HCA pipeline
segment indiscriminately. These members, echoing comments made by
INGAA, stated that operators should use their risk assessments to be
used to determine which specific P&M measures are needed in accordance
with the current IM approach.
The committee also suggested that PHMSA should reference specific
ASME standards for P&M measures and ensure they are consistent with
NACE
[[Page 52241]]
standards. Members representing the public suggested PHMSA review the
proposed changes throughout subpart I and ensure that they would be as
enforceable as the proposed P&M measures if the P&M measures were to be
deleted. Members also discussed the fact that distribution operators do
not always have gas monitoring equipment for their lines, as they
depend on the suppliers to monitor the gas quality.
Following the discussion, the committee voted 9-1 (with a
representative from PST dissenting) that the proposed rule, regarding
the provisions for P&M measures for internal and external corrosion,
were technically feasible, reasonable, cost-effective, and practicable
if PHMSA withdrew the specific provisions discussed in Sec. 192.935(f)
and (g) and appendix E, as the requirements would have been duplicative
with subpart I.
3. PHMSA Response
PHMSA noted during the GPAC meeting that it was persuaded by
commenters that the changes it is making to the general corrosion
control requirements in subpart I in this final rule are sufficient and
that the additional regulations proposed in Sec. 192.935(f) and (g)
and appendix E were duplicative. The proposed changes to subpart I that
PHMSA is finalizing in this rulemaking apply to pipelines in both HCAs
and non-HCAs, and they were similar to the P&M measures that PHMSA was
proposing regarding corrosion control in HCAs specifically. Therefore,
PHMSA believes that the changes to subpart I in this rule provide the
safety that the proposed changes at Sec. 192.935(f) and (g) intended
to provide. The proposed changes to appendix E incorporated the
proposed definition for ``electrical survey'' and did not contain
further substantive changes. After considering those comments, and as
recommended by the GPAC, PHMSA is withdrawing all the proposed changes
to Sec. 192.935(f) and (g) and appendix E.
D. Inspections Following Extreme Weather Events--Sec. 192.613
1. Summary of PHMSA's Proposal
Weather events and natural disasters that can cause river scour,
soil subsidence or ground movement may subject pipelines to additional
external loads, which could cause a pipeline to fail. These conditions
can pose a threat to the integrity of pipeline facilities if those
threats are not promptly identified and mitigated. While the existing
regulations provide for design standards that consider the load that
may be imposed by geological forces, weather events and natural
disasters can quickly impact the safe operation of a pipeline and have
severe consequences if not mitigated and remediated as quickly as
possible.
In the NPRM, PHMSA proposed revising Sec. 192.613 to require that
an operator inspect all potentially affected pipeline facilities after
an extreme weather event to help ensure that no conditions exist that
could adversely affect the safe operation of that pipeline. The
operator would be required to consider the nature of the event and the
physical characteristics, operating conditions, location, and prior
history of the affected pipeline in determining the appropriate method
for performing the inspection required. The NPRM's proposed revisions
to Sec. 192.613 also provided that the initial inspection must occur
within 72 hours after the cessation of the event, defined as the point
in time when the affected area can be safely accessed by available
personnel and equipment required to perform the inspection. If an
operator finds an adverse condition, the NPRM' s proposed revisions to
Sec. 192.613 would require an operator to take appropriate remedial
action to ensure the safe operation of a pipeline based on the
information obtained because of performing the inspection.
2. Summary of Public Comment
The PST, NAPSR, and EnLink Midstream supported the proposed
amendments to Sec. 192.613, with many other stakeholders supporting
the intent of the proposed provisions but requesting further
clarification on some of the terms used within the proposal.
Some commenters expressed concern with the broad requirements of an
``inspection'' and requested PHMSA clarify what an inspection following
an extreme weather event would entail. Additionally, these stakeholders
stated that the proposed definition of an extreme weather event was
vague and requested clarification. INGAA stated that operators are
already required to have procedures to ensure a prompt and effective
response to emergency conditions through Sec. 192.615 and suggested
that to avoid duplicative regulation, PHMSA should instead modify Sec.
192.615(a)(3) to incorporate additional specificity on weather events
that may trigger a response.
Many commenters objected to the proposed timeframe, stating that
the 72-hour requirement listed in the rule could be problematic.
Commenters stated that PHMSA should allow operators to determine when
an impacted area can be safely accessed, and that pipeline operators
are best positioned to evaluate the balance between the safety and the
need for inspections to ensure continued safe operation of their
systems. INGAA stated that the 72-hour requirement should either be
replaced with a more general statement such as ``as soon as
practicable,'' or that PHMSA should create a process to request an
exception to the requirement. Louisiana Mid-Continent Oil and Gas
Associations stated that extreme weather events vary significantly by
region and commented that not all local geography and extreme weather
events are the same. They further stated that the 72-hour deadline for
inspection may be too prescriptive depending on the extreme weather
event. They stated that because Louisiana is subjected to many unusual
extraordinary events, such as spillway openings, high/low river flows,
and rainwater flooding, PHMSA should clarify what ``other events''
means and how the cessation of an event is determined.
At the GPAC meeting of January 12, 2017, members noted concerns
with the provisions as proposed but voted 12-0 that the provisions were
technically feasible, reasonable, cost-effective, and practicable if
PHMSA modified the proposed rule to clarify that the timing for this
provision is to begin after the operator has made a reasonable
determination that the area is safe, clarify in the preamble that
operators are encouraged to consult with pipeline safety and public
safety officials in order to make such determinations, delete the
phrase ``whichever is sooner'' at the end of Sec. 192.613(c)(2), and
change the word ``infrastructure'' to ``facilities.''
3. PHMSA Response
PHMSA agrees that an operator's ability to inspect a pipeline
facility following an extreme weather event may vary greatly depending
on the type of extreme weather event that has taken place and the
specific location of the event. The NPRM's proposed revisions to Sec.
192.613 would require operators to inspect its pipeline facilities
after the cessation of an extreme weather event. Cessation of the event
was defined as the point of time when the affected area could be safely
accessed by the personnel and equipment, including availability of
personnel and equipment, required to perform the inspection. However,
in consideration of the comments received, PHMSA is persuaded that
additional clarification is warranted and that 72 hours after the
cessation of the event may not be enough time in all cases for operator
personnel and equipment to assess and inspect a pipeline safely.
[[Page 52242]]
Therefore, as recommended by the GPAC, PHMSA has modified this
final rule to require an operator perform an initial inspection 72
hours after the operator reasonably determines that the affected area
can be safely accessed by personnel and equipment, and the necessary
personnel and equipment required to perform such an inspection are
available. PHMSA encourages operators to consult with pipeline and
public safety officials, including the appropriate PHMSA regional
office, when making these determinations. If an operator is unable to
commence the inspection in the 72-hour timeframe due to the
unavailability of personnel or equipment, the operator must notify the
appropriate PHMSA Region Director as soon as practicable.
If an operator finds an adverse condition, the operator must take
appropriate remedial action to ensure the safe operation of a pipeline
based on the information obtained from the inspection. Such actions
might include, but are not limited to:
Reducing the operating pressure or shutting down the
pipeline;
Isolating pipelines in affected areas and performing
``stand up'' leak tests;
Modifying, repairing, or replacing any damaged pipeline
facilities;
Preventing, mitigating, or eliminating any unsafe
conditions in the pipeline rights-of-way;
Performing additional patrols, depth of cover surveys and
adding cover over the pipeline, ILI or hydrostatic tests, or other
inspections to confirm the condition of the pipeline and identify any
imminent threats to the pipeline;
Implementing emergency response activities with Federal,
State, or local personnel; and
Notifying affected communities of the steps that can be
taken to ensure public safety.
PHMSA would not expect operators to comply with these provisions
for weather or other disruptive events when, considering the physical
characteristics, operating conditions, location, and prior history of
the affected system, the event would not be expected to impact the
integrity of the pipeline. For example, extreme weather events would
not include rain events that do not exceed the high-water banks of the
rivers, streams or beaches in proximity to the pipeline; rain events
that do not result in a landslide in the area of the pipeline; storms
that do not produce winds at tropical storm or hurricane level
velocities; or earthquakes that do not cause soil movement in the area
of the pipeline.
PHMSA is also modifying Sec. 192.613(c) introductory text and
(c)(1) as the GPAC recommended, by removing the phrase ``whichever is
sooner'' and replacing the term ``infrastructure'' with ``facilities.''
As discussed during the GPAC meeting, ``pipeline facilities'' is a
defined term at Sec. 192.3, and the use of that term will likely
provide additional clarity.
E. Strengthening Requirements for Assessment Methods--Sec. Sec.
192.923(b) & (c), 192.927, 192.929
i. Internal Corrosion Direct Assessment (ICDA)--Sec. Sec. 192.923(b) &
192.927
1. Summary of PHMSA's Proposal
The current regulations do not specify the quality and
effectiveness of ICDA. NACE International submitted a petition for
rulemaking on February 11, 2009, requesting that PHMSA address this
issue. In the NPRM, PHMSA proposed amendments to Sec. Sec. 192.923(b)
and 192.927 to incorporate by reference NACE SP0206-2006 and further
supplement the NACE standard to address issues observed by PHMSA.
For indirect inspections, PHMSA proposed to require that operators
use pipeline-specific data, exclusively in performing an indirect
inspection, and that the use of assumed pipeline or operational data
would be prohibited. PHMSA also proposed operators be required to
consider the accuracy, reliability, and uncertainty of data used to
make calculations regarding the critical inclination angle of liquid
holdup and the inclination profile of pipelines. Further, PHMSA
proposed that operators be required to select locations for direct
examination and establish the extent of pipe exposure needed, to
explicitly account for these uncertainties and their cumulative effect
on the precise location of predicted liquid dropout.
For detailed examinations as defined in NACE SP0206-2006, PHMSA
proposed to require that operators identify a minimum of two locations
for excavation within each covered segment associated with the ICDA
Region and perform a detailed examination for internal corrosion at
each location using ultrasonic thickness measurements, radiography, or
other generally accepted measurement techniques. One required location
would be the low point within the covered segment nearest to the
beginning of the ICDA Region. The second required location would be
near the end of the ICDA Region within the covered segment. If
corrosion was found at any location, the operator would be required to
evaluate the severity of the defect, expand the detailed examination
program to determine all locations that have internal corrosion within
the ICDA region, and expand the detailed examination program to
evaluate the potential for internal corrosion in all pipeline segments
(both covered and non-covered) with similar characteristics to the ICDA
Region in the operator's pipeline system.
For post-assessment evaluation and monitoring, PHMSA proposed to
require that operators evaluate the effectiveness of ICDA as an
assessment method for addressing internal corrosion and determining
whether a covered segment should be reassessed at more frequent
intervals than those currently specified in the regulations at Sec.
192.939. PHMSA also proposed to require that operators validate their
flow modeling calculations by comparing locations of discovered
internal corrosion with locations predicted by the model. Additionally,
PHMSA proposed to require that operators continually monitor each ICDA
Region that contains a covered segment where internal corrosion was
identified and by periodically drawing off liquids at low points and
chemically analyzing the liquids for the presence of corrosion
products.
Finally, PHMSA proposed to require that operators include in their
plans the criteria used in making key decisions in implementing each
stage of the ICDA process and provisions that the analysis be carried
out on the entire pipeline in which covered segments are present.
2. Summary of Public Comment
NAPSR expressed its agreement with, and support for, the proposed
revisions to Sec. Sec. 192.923(b) and 192.927. Multiple pipeline
operators and industry trade associations commented that the proposed
provisions should simply incorporate the NACE standard by reference,
and should not exceed those established industry standards, be rigidly
prescriptive, or otherwise be mandatory. PG&E, commenting on the
incorporation of standards by reference, requested PHMSA replace the
phrase ``as required by'' with ``in accordance with'' so that operators
can meet the substantial requirement but have flexibility in the
implementation of that requirement if the industry publishes new
techniques to perform ICDA. NACE International expressed its belief
that, as described in NACE SP0206-2006, ICDA is an acceptable
standalone methodology for assessing pipeline integrity.
Atmos Energy commented that the proposed mandated monitoring for
all ICDA regions would be potentially excessive and recommended that
PHMSA delete the proposed language and restore the current language at
[[Page 52243]]
Sec. 192.927(c)(4)(ii).\29\ Another commenter recommended that PHMSA
remove the proposed notification requirement prior to an operator
performing an ICDA, noting that operators currently provide this
information as part of other annual reporting.
---------------------------------------------------------------------------
\29\ PHMSA regulations at Sec. 192.927(c)(2) define an ICDA
region as a continuous length of pipe (including weld joints),
uninterrupted by any significant change in water or flow
characteristics, that includes similar physical characteristics or
operating history. An ICDA region extends from the location where
liquid may first enter the pipeline and encompasses the entire area
along the pipeline where internal corrosion may occur until a new
input introduces the possibility of water entering the pipeline.
---------------------------------------------------------------------------
At the GPAC meeting on December 15, 2017, the GPAC committee voted,
13-0, to revise Sec. Sec. 192.923(b)(2) and (3) and 192.927 according
to the recommendations by PHMSA staff at the meeting, which included
supplementing the NACE standard with additional requirements to address
specific issues that could adversely affect ICDA results.
3. PHMSA Response
PHMSA believes that it is appropriate to address ICDA by
incorporating by reference the NACE standard and supplementing it with
additional requirements pertaining to indirect inspections (a step in
the NACE standard's ICDA process to help in determining where direct
assessments need to be made), detailed examinations, and post-
assessments. For indirect inspections, PHMSA has implemented additional
requirements regarding the data an operator must use and accounting for
uncertainties in that data. Where an indirect inspection demonstrates
that detailed examinations are needed, PHMSA is expanding the
examinations that an operator must perform to evaluate for the
potential for internal corrosion in all pipeline segments if corrosion
is found in the ICDA region. Regarding post-assessments, PHMSA is
requiring operators to evaluate the effectiveness of ICDA as an
assessment method and determine whether a covered segment should be
reassessed more frequently than the intervals specified at Sec.
192.939. Additionally, PHMSA is requiring operators validate the flow
modelling calculations they use in the ICDA process as well as
continually monitor each ICDA region that contains a covered segment
where internal corrosion has been identified.
When the first IM regulations were promulgated in the 2003 IM rule,
there was no consensus industry standard for ICDA that could be adapted
or incorporated into the regulations to promote better pipeline safety
regarding internal corrosion. Incorporating by reference the NACE
standard into the regulations would improve pipeline safety because the
NACE standard (1) typically requires more direct examinations than the
current regulatory requirements; (2) encompasses the entire pipeline
segment and requires that all inputs and outputs be evaluated; and (3)
is considered by many to be an equivalent or superior indirect
inspection model compared to the Gas Technology Institute (GTI) model
currently referenced in Sec. 192.927. Its range of applicability with
respect to operating pressure is greater than the GTI model, thus
allowing the use of ICDA in pipelines with lower operating pressures
and higher flow velocities.
The existing requirements in Sec. 192.927 have one aspect that has
proven problematic: the definition of regions and requirements for
selection of direct examination locations in the regulations are tied
to the covered segment. A ``covered segment'' is defined in Sec.
192.903 as ``a segment of gas transmission pipeline located in a high
consequence area.'' The terms ``gas'' and ``transmission line'' are
defined in Sec. 192.3. Therefore, covered segment boundaries are
determined by population density and other consequence factors without
regard to the orientation of the pipe and the presence of locations at
which corrosive agents may be introduced or may collect and where
internal corrosion would most likely be detected (e.g., low spots).
Section 192.927 requires that locations selected for excavation and
detailed examination be within covered segments, meaning that the
locations at which internal corrosion would most likely be detected may
not be examined. Thus, the existing requirements do not always
facilitate the discovery of internal corrosion that could affect
covered segments. PHMSA is addressing this problem in this final rule
by incorporating NACE SP0206-2006 and by expanding the detailed
examination program, whenever internal corrosion is discovered, to
determine all locations that have internal corrosion within the ICDA
region.
PHMSA believes requiring a notification requirement for operators
is important so that PHMSA can review the specific proposal to use a
standard to assess pipe segments that are explicitly excluded from the
scope of the standard. PHMSA has also revised Sec. 192.927(c) to
clarify that an operator must conduct the ICDA process ``in accordance
with'' the NACE standard to avoid the implication that all non-
mandatory recommendations contained in the standard are required.
E. Strengthening Requirements for Assessment Methods--Sec. Sec.
192.923(b) & (c), 192.927, 192.929
ii. Stress Corrosion Cracking Direct Assessment (SCCDA)--Sec. Sec.
192.923 & 192.929
1. Summary of PHMSA's Proposal
The current regulations do not specify a number of issues that
affect the quality and effectiveness of SCCDA integrity assessments.
Specifically, Appendix A3 of ASME/ANSI B31.8S, which is referenced in
the regulations, provides some guidance for conducting SCCDA, but the
guidance is limited to stress corrosion cracking (SCC) that occurs in
high-pH environments. NACE International submitted a petition for
rulemaking to PHMSA on February 11, 2009, requesting that PHMSA address
this issue by incorporating by reference NACE SP0204-2008, which
addresses near-neutral SCC in addition to high-pH SCC. Accordingly, in
the NPRM, PHMSA proposed changes to Sec. Sec. 192.923 and 192.929 to
incorporate by reference NACE SP0204-2008 and supplement the NACE
standard to address issues observed by PHMSA in the areas of data
gathering and integration, indirect inspection, direct examinations,
remediation and mitigation, and post-assessments.
PHMSA proposed to require an operator's SCCDA plan to evaluate the
effects of a carbonate-bicarbonate environment; the effects of cyclic
loading conditions on the susceptibility and propagation of SCC in both
high-pH and near-neutral-pH environments; the effects of variations in
applied CP, such as overprotection, CP loss for extended periods, and
high negative potentials; the effects of coatings that shield CP when
disbonded from the pipe; and other factors that affect the mechanistic
properties associated with SCC.
For indirect inspections, PHMSA proposed to require an operator's
plan include provisions for conducting at least two above-ground
surveys using complementary measurement tools most appropriate for the
pipeline segment based on the data gathered.
For direct examinations, PHMSA proposed to require an operator's
procedures provide for conducting a minimum of three direct
examinations within the SCC segment at locations determined to be the
most likely for SCC to occur.
For post-assessments, PHMSA proposed to require that the operator's
procedures include the development of a reassessment plan based on the
[[Page 52244]]
susceptibility of the operator's pipe to SCC as well as on the
mechanistic behavior of identified cracking.
2. Summary of Public Comment
Multiple commenters supported the proposed changes to Sec. 192.929
for SCCDA. NAPSR expressed its agreement with, and support of, these
revisions. Spectra Energy Partners (SEP), which merged with Enbridge in
2017, provided comments in support of the proposed inclusion of
explicit requirements for SCCDA. SEP expressed its belief that SCCDA is
a diligent, practicable approach for assessments for SCC for cases
where the pipeline has not previously experienced an in-service failure
caused by SCC and provided specific edits to make the proposed
requirements for SCCDA clearer and more practicable. A commenter
recommended that the requirements for SCCDA specify that an operator is
required to conduct assessments in areas that are most likely to be
subject to SCC regardless of HCA designation.
Several other commenters questioned or opposed the proposed changes
to Sec. 192.929. Several commenters, including API, expressed their
support of NACE standards SP0204-2008 for SCCDA but recommended that
PHMSA not exceed those established industry standards and should not
make the recommendations within those standards mandatory. NACE
International stated it was unaware of any conclusive data regarding
overprotection or high-negative potentials as a factor in SCC of
pipelines, which is what the NPRM's proposed revisions to Sec. 192.929
suggested. Additionally, NACE International commented that PHMSA went
beyond the practices stated in NACE Standard SP0204-2008 by proposing
to require a minimum of two above-ground surveys and three direct
examinations.
INGAA proposed to clarify the way in which SCCDA can be used as an
IM method, asserting that SCCDA is a valid method to assess SCC threats
in gas pipeline segments that are susceptible to, but have no history
of, SCC.
Other commenters provided specific technical comments regarding
these proposed provisions. TransCanada asserted that applying the NACE
``significant SCC'' definition as the threshold for immediate repair is
both overly conservative and overly complicated, and they suggested
that PHMSA instead adopt the threshold of ``noteworthy'' as defined in
ASME STP-PT-011.
Enable Midstream Partners (EMP) agreed that operators should
consider the specific factors PHMSA proposed in Sec. 192.929(b)(1) and
(4) as part of the data gathering and integration and post-assessment
remediation and mitigation process for SCCDA. However, EMP asserted
that PHMSA should clarify these sections by including a referenced
standard that provides guidance to operators on how they should
consider these specific factors. Another commenter stated that PHMSA
should include a reference to ASME/ANSI B31.8S, Appendix A3, for
susceptibility criteria.
Commenters also suggested that PHMSA allow operators to use sound
engineering judgments when calculating the remaining strength of the
pipeline segment if the segment is subject to the pipeline material
properties and attributes verification requirements of Sec. 192.607
and those requirements have not yet been met.
At the GPAC meeting on December 15, 2017, the committee recommended
PHMSA revise the approach proposed in the NPRM by making the changes to
these provisions that were recommended by PHMSA staff during the
meeting, which were to replace the spike hydrostatic pressure test
requirements with a reference to Sec. 192.506(e) to eliminate
redundancy; address the gap pertaining to failure pressure calculations
when data is not available; codify, as applicable, the expectation that
the recommendations within the NACE standard are not mandatory;
communicate additional guidance as needed during rule implementation;
and consider how to structure the rule to apply results from non-HCAs
to HCAs.
3. PHMSA Response
When the first IM rule was promulgated in 2003, there was no NACE
standard for SCCDA. Additionally, the requirements pertaining to SCC in
ASME/ANSI B31.8S, Appendix B, only applied to pipe susceptible to high
pH SCC (i.e., pipelines susceptible to near-neutral SCC were not
addressed). Therefore, PHMSA believes that incorporating by reference
the NACE standard and supplementing it with additional requirements to
address issues it has observed related to data gathering and
integration, indirect inspection, direct examinations, remediation and
mitigation, and post-assessments, is an appropriate way to address
SCCDA.
For data gathering and integration, PHMSA is requiring that
operators gather and evaluate data related to SCC at all sites an
operator excavates while conducting its pipeline operations where the
criteria in NACE SP0204-2008 indicate the potential for SCC. Per this
final rule, operators must additionally analyze the effects of a
carbonate-bicarbonate environment, cyclic loading conditions,
variations in applied CP, the effects of coatings that shield CP when
disbonded from the pipe, and other factors that would affect the
mechanics of SCC. For indirect inspections, PHMSA is requiring
operators conduct at least two above-ground surveys using the
measurement tools most appropriate for the pipeline segment based on an
evaluation of the collected data. An operator's plan for direct
examination must include a minimum of three direct examinations within
the SCC segment at the locations where SCC would be most likely to
occur. If an operator finds any indication of SCC in a segment, an
operator must perform specific mitigation measures. Further, in this
final rule, an operator must develop procedures for post-assessments
based on the susceptibility of the pipeline segment to SCC as well as
the mechanical behavior of identified cracking. Regarding EMP's comment
stating that PHMSA should provide guidance to operators on how they
should consider specific factors as a part of the data gathering and
integration process by referring to a standard incorporated by
reference within PHMSA regulations, as well as the comment recommending
that PHMSA incorporate a reference to ASME/ANSI B31.8S, Appendix A3,
for susceptibility criteria, PHMSA declines to incorporate by reference
such standards because it could limit operators from considering all of
the factors that they should.
PHMSA also agrees with commenters that referring to Sec. 192.506,
Transmission lines: Spike hydrostatic pressure test, in Sec. 192.929
is preferred instead of repeating the spike hydrostatic test
requirements and has changed this final rule accordingly. PHMSA
addressed the comment about determining predicted failure pressure when
needed data are not available by referencing Sec. 192.712, which
explicitly provides an operator with conservative assumptions and
alternatives for material toughness values, material strength, and pipe
dimensions and other data, in lieu of documented material properties.
F. Repair Criteria--Sec. Sec. 192.714, 192.933
PHMSA identified several improvements to the IM repair criteria
based on its experience gained since the IM rule became effective in
2004; ongoing research and development, including developments in ASME/
ANSI B31.8S; and investigations into recent incidents. In the NPRM,
PHMSA
[[Page 52245]]
proposed adjustments to the existing repair criteria for anomalies
discovered in HCAs and proposed new repair criteria for anomalies found
outside of HCAs.\30\
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\30\ The GPAC voted on each section of the repair criteria
separately, and each section is discussed in more detail below.
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F. Repair Criteria--Sec. Sec. 192.714, 192.933
i. Repair Criteria in HCAs--Sec. 192.933
1. Summary of PHMSA's Proposal
In the NPRM, PHMSA proposed to add more immediate repair conditions
and more 1-year repair conditions for HCA pipeline segments in Sec.
192.933. The specific anomalies and repair schedules for cracks, dents,
and corrosion metal loss are discussed in their respective sections
below. In certain cases, like for SCC and selective seam weld corrosion
anomalies that were new to the repair criteria, PHMSA proposed to
require that operators repair ``any indication of '' such anomalies. In
other cases, such as for dents, PHMSA did not make significant changes
to the existing repair criteria at Sec. 192.933, which require the
repair of ``any indication of '' metal loss, cracking, or a stress
riser.
2. Summary of Public Comment
Public advocacy groups, including Pipeline Safety Coalition, the
PST, and Clean Water for North Carolina, supported the proposed
provisions that would strengthen the existing repair criteria at
Sec. Sec. 192.713 (non-HCAs) and 192.933 (HCAs). Additionally, NAPSR
and the NTSB supported PHMSA's proposed repair criteria revisions.
There was common agreement from pipeline operators and the industry
trade associations that the processes for HCA repairs and non-HCA
repairs should be standardized. However, the trade associations and
pipeline operators generally believed that the proposed provisions at
Sec. Sec. 192.713 and 192.933 were too prescriptive and would impede
operators from performing repairs based on risks. They further stated
that the proposed provisions do not take into consideration other
factors that operators currently consider when optimizing plans to
remediate anomalies, such as historical data, geography, and congestion
of the right-of-way.
Some of the commenters representing the industry recommended PHMSA
eliminate all references to the words ``any indication of '' within the
proposed revisions to Sec. Sec. 192.713 and 192.933 when applied to
anomalies needing repair so that it is the confirmed presence of a
condition that requires a repair instead. These commenters stated that
requiring operators to repair an ``indication of '' certain anomalies
would cause needless repairs and misallocate resources. Spectra Energy
stated that PHMSA's annual report data indicates that only one repair
is required for every three anomaly investigations, which demonstrates
that the existing anomaly response criteria operators have implemented
are appropriately conservative.
3. PHMSA Response
Based on PHMSA's annual report data, the number of immediate
repairs have remained relatively constant even though the baseline
assessment period has concluded. PHMSA understands that this is likely
the result of operators deferring repair of non-immediate conditions
until the defect progresses into an immediate repair condition, rather
than immediate conditions arising spontaneously. PHMSA understands that
most defects that become immediate repair conditions are observable by
ILI equipment well in advance of progression to an immediate repair
condition. The repair criteria in this final rule are intended to
assure that anomalies are repaired before they become an immediate
condition and are at or near failure. In this final rule, PHMSA has
included reference to ASME/ANSI B31.8S within each of Sec. Sec.
192.714 and 192.933 to take into consideration other factors that
operators currently consider when establishing remediation plans.
In this final rule, PHMSA has removed the proposed repair criteria
under Sec. Sec. 192.714 (non-HCAs) and 192.933 (HCAs) for SCC and
selective seam weld corrosion, which were new repair criteria that
contained the phrase ``any indication of.'' PHMSA combined SCC and
selective seam weld corrosion repair criteria into a more general
cracking repair criteria because each of these phenomena is, or results
in, cracking. PHMSA included remediation measures for SCC under the
requirements at Sec. 192.929, which are the requirements for using
direct assessment for SCC but did not require the remediation of ``any
indication of '' SCC. PHMSA was not proposing to change any of the
existing repair criteria that referenced ``any indication of,'' such as
that for dents with any indication of metal loss, cracking, or a stress
riser. Those repair criteria remain unchanged in this final rule.
F. Repair Criteria--Sec. Sec. 192.714, 192.933
ii. Repair Criteria in Non-HCAs--Sec. 192.714
1. Summary of PHMSA's Proposal
In the NPRM, PHMSA proposed at Sec. 192.713 repair criteria for
non-HCA areas to assure that operators promptly repair injurious
defects that are discovered outside of HCAs. These proposed repair
criteria for non-HCAs were based on, and were similar, to, the repair
criteria (regarding structure, anomaly types, and the repair
timeframes) for HCA pipeline segments proposed at Sec. 192.933.
For those anomalies for which a 1-year response is required on HCA
pipeline segments, PHMSA proposed that a 2-year response would be
required in non-HCA pipeline segments. This proposal would require
operators to remediate anomalous conditions on gas transmission
pipeline segments promptly and commensurate with the risk they present,
while allowing operators to allocate their resources to those anomalies
in HCAs that present a higher risk.
The specific anomalies and repair schedules for cracks, dents, and
corrosion metal loss are discussed in their respective sections below.
2. Summary of Public Comment
Citizen groups, including Pipeline Safety Coalition, the PST, and
Clean Water for North Carolina, supported the proposed provisions that
would strengthen the repair criteria for HCAs and non-HCAs.
Additionally, NAPSR and the NTSB supported PHMSA's revisions to the
repair criteria.
Generally, the industry trade associations and pipeline operators
supported PHMSA's intention of establishing repair criteria outside of
HCAs but disagreed with some of the specific provisions. There was
common agreement, however, that the processes for HCA repairs and non-
HCA repairs should be standardized.
The trade associations and pipeline operators generally believed
that the proposed provisions were too prescriptive and would impede
operators from performing repairs based on risks. They further stated
that the proposed provisions do not take into consideration other
factors that operators currently consider when optimizing plans to
remediate anomalies, such as historical data, geography, and congestion
of the right-of-way.
AGA recommended that PHMSA create a new subpart to address
assessment requirements outside of
[[Page 52246]]
HCAs and add a section within that subpart to cover repair criteria.
Several other trade associations and pipeline operators echoed AGA's
recommendations.
Several industry commenters also stated that the rulemaking did not
demonstrate that the safety benefit of strengthened repair criteria
outweighs the costs. Multiple operators stated that the proposed repair
provisions in Sec. 192.713 would increase the number of digs operators
would need to perform and asserted that the increased number of digs
may not improve pipeline safety.
Certain commenters suggested that it would not be appropriate for
PHMSA to require operators to repair immediate conditions in non-HCAs
before repairing immediate conditions in HCAs, and that PHMSA should
require operators to prioritize those conditions discovered within HCAs
if operators discover multiple immediate conditions in HCAs and non-
HCAs simultaneously. More specifically, AGA requested that the rule
explicitly prioritize immediate conditions within HCAs over immediate
conditions in other locations when conditions are discovered
simultaneously and recommended that PHMSA adopt different terminology
for ``immediate repair conditions'' inside and outside HCAs. Similarly,
other industry trade organizations expressed concern that the proposed
provisions for non-HCAs would complicate the allocation of resources to
HCAs on a higher-priority basis when confronted with the large number
of new, non-HCA pipelines needing assessments.
Commenters also requested PHMSA make the sections pertaining to
non-HCA repairs and HCA repairs consistent regarding pressure
reductions. Commenters representing the industry noted that, as
proposed, certain notification requirements for long-term pressure
reductions or for those operators unable to respond within the given
timeframe were different depending on whether the pipeline was in an
HCA or a non-HCA. These commenters suggested that those notification
procedures be made consistent, wherever possible, between the HCA and
non-HCA repair criteria. Multiple trade associations and pipeline
industry entities also expressed concerns that the proposed provisions
requiring ``an operator to reduce the operating pressure of its
affected pipeline until it can remediate the immediate repair
conditions'' are unnecessarily conservative. INGAA asserted that the
proposed pressure reduction requirements for non-HCAs are more
stringent than the pressure reductions requirements for HCAs, and
several commenters offered alternative methods for determining
appropriate operating pressure reductions. Specifically, these
commenters requested PHMSA allow operators to take a pressure reduction
other than 80 percent if they documented the analysis performed and
assumptions used. These commenters claimed that, as proposed in the
NPRM, operators were allowed to use a different pressure reduction in
HCAs if an analysis supported it but were not allowed to do so in non-
HCAs.
During its meeting in late March 2018, the GPAC recommended PHMSA
clarify that pressure reductions would be required for immediate
conditions in non-HCAs and in cases where repair schedules could not be
met. As a part of this recommendation, the GPAC also recommended that
operators notify PHMSA when they could not meet the schedule for
anomaly evaluation and remediation or when a temporary pressure
reduction exceeds 365 days. The GPAC also recommended that PHMSA should
allow operators to calculate pressure reductions (following the
discovery of repairable conditions) by using either class location
factors, or 80 percent of the operating pressure, or 1.1 times the
predicted failure pressure. The GPAC also recommended PHMSA require
that operators document and keep records, for 5 years, of the
calculations and decisions used to determine such pressure reductions
and the implementation of the actual reduced operating pressure.
Further, the GPAC recommended PHMSA avoid duplicating language
regarding the need for repairs and pressure reductions found in other
sections of the regulations.
3. PHMSA Response
In the 2019 Gas Transmission Rule, PHMSA promulgated new
requirements for operators to conduct integrity assessments in areas
outside of HCAs, including all Class 3 and Class 4 locations and the
newly defined ``moderate consequence areas'' (MCA) that are piggable.
This new requirement was in response to the congressional mandate in
the 2011 Pipeline Safety Act (Pub. L. 112-90) to expand IM or elements
of IM beyond HCAs. The non-HCA repair criteria PHMSA is issuing in this
final rule are the companion requirements to those assessments and are
necessary to extend the assessment and repair program elements of IM
effectively to areas beyond HCAs. Although PHMSA agrees that this
requirement will likely result in additional repairs, PHMSA believes it
is necessary and important to assure that injurious defects are
remediated before they lead to loss of pipeline integrity.
Commenters requested that the non-HCA repair criteria be split out
from the general non-IM repair provisions that previously existed in
the regulations. PHMSA determined that the non-HCA repair criteria
would be clearer and easier to comply with if they were in a distinct
section, and PHMSA has created a new Sec. 192.714 with all of the non-
HCA repair criteria.
To the comments that suggested that a different schedule be created
for immediate conditions within HCAs and non-HCAs, PHMSA believes that
the existing approach used in subpart O for HCAs is better because the
identification of anomalies based on ILI results is an actionable
indication that there might be an injurious defect in the pipeline.
Establishing repair criteria based on operators discovering these
actionable anomalies assures that the anomaly is investigated promptly
and repaired, if necessary. PHMSA believes it is prudent for an
operator to perform any necessary repairs once the operator has
excavated the pipe and exposed the anomaly for field investigation,
instead of deferring the repairs. Although PHMSA agrees that defects in
HCAs, if they were to fail, could result in higher consequences, PHMSA
reminds readers that ASME/ANSI B31.8S, section 7.2, defines an
immediate condition as an ``indication show[ing] that [a] defect is at
failure point.'' PHMSA believes that any indication of a pipe that is
at the point of failure needs to be addressed immediately, and as such,
for both HCAs and non-HCAs, operators must reduce pressure and
immediately remediate the anomaly.
PHMSA agrees with several commenters and the GPAC recommendations
for consistently addressing pressure reductions for repairs for both
HCA and non-HCA pipeline segments. PHMSA believes that pressure
reductions are needed for immediate conditions and when repair
schedules cannot be met and has incorporated pressure reductions for
non-HCA pipelines that are like the existing requirements for HCAs in
subpart O, which include the operator notifying PHMSA. PHMSA also
agrees that the amount of the pressure reduction should be established
to be 80 percent of the operating pressure at the time of discovery of
the defect, or the predicted failure pressure divided by 1.1, or the
predicted failure pressure times the design factor for the class
location in which the affected pipeline is located, and that records
for such pressure reductions must be kept for a minimum of 5 years.
PHMSA
[[Page 52247]]
incorporated these provisions, as recommended by the GPAC, in Sec.
192.714(e) for non-HCA pipelines. Further, PHMSA followed the GPAC
recommendation for reducing duplicative language regarding repairs and
pressure reductions and has streamlined this final rule accordingly.
PHMSA also notes that AGA suggested creating a new subpart for non-
HCA assessments and repairs. Although PHMSA has not created a new
subpart, PHMSA believes it has accomplished the same purpose by putting
the new non-HCA assessment and repair requirements in separate,
distinct sections.
F. Repair Criteria--Sec. Sec. 192.714, 192.933
iii. Cracking Criteria--Sec. Sec. 192.714(d)(1)(v) & 192.933(d)(1)(v)
1. Summary of PHMSA's Proposal
In the NPRM, PHMSA proposed to add criteria to address cracking and
crack-like defects, including SCC, because the existing regulations
have no explicit repair criteria for those types of critical defects.
The cracking criteria would apply to both HCAs and non-HCAs, but they
would require repair at different size thresholds and at different
timeframes depending on the anomaly location.
Following the Enbridge incident near Marshall, MI, the NTSB
recommended that PHMSA revise the hazardous liquid regulations at Sec.
195.452 to state clearly: (1) when an engineering assessment of crack
defects, including environmentally assisted cracks, must be performed;
(2) the acceptable methods for performing these engineering
assessments, including the assessment of cracks coinciding with
corrosion with a safety factor that considers the uncertainties
associated with sizing of crack defects; (3) criteria for determining
when a probable crack defect in a pipeline segment must be excavated
and time limits for completing those excavations; (4) pressure
restriction limits for crack defects that are not excavated by the
required date; and (5) acceptable methods for determining crack growth
for any cracks allowed to remain in the pipe, including growth caused
by fatigue, corrosion fatigue, or SCC as applicable.\31\ Although the
recommendation was limited to hazardous liquid pipelines, the issue
applies equally to gas transmission pipelines, as SCC can occur on
these pipelines as well.
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\31\ NTSB Recommendation P-12-3, available at https://www.ntsb.gov/_layouts/ntsb.recsearch/Recommendation.aspx?Rec=P-12-003.
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Therefore, in the NPRM, PHMSA proposed to allow operators to use an
engineering critical assessment (ECA) to evaluate indications of SCC.
If the SCC was ``significant,'' it would be categorized as an
``immediate'' repair condition. If the SCC was not ``significant,'' it
would be categorized as a ``1-year'' condition. Further, PHMSA proposed
to adopt the definition of significant SCC from the consensus industry
standard NACE SP0204-2008. PHMSA also proposed that an operator could
not use an ECA to justify not remediating any known indications of SCC.
The current regulations also do not have repair criteria for seam
cracks or crack-like flaws. Current regulations also fail to address
corrosion affecting a longitudinal seam and selective seam weld
corrosion, which are time-sensitive integrity threats that behave like
cracks and are categorized as crack-like defects. In the NPRM, PHMSA
proposed to address these gaps by including repair criteria for cracks
and crack-like flaws in Sec. 192.933 and proposed similar criteria in
Sec. 192.713.
2. Summary of Public Comment
INGAA, API, and Piedmont strongly opposed the proposed provisions
in Sec. 192.713(d)(1)(v), that stated ``any indication of significant
SCC'' constitutes an immediate repair condition. Commenters requested
that PHMSA determine the repair condition of cracks and crack-like
defects according to factors that capture the severity of the defect,
such as predicted failure pressures or maximum depth. Many commenters
believed that PHMSA's proposed criteria were too conservative and
suggested the repair criteria be for anomalies with a crack depth of
greater than 70 percent of the pipe wall thickness or with a predicted
failure pressure of less than 1.1 times MAOP. Other commenters
suggested PHMSA delete the definitions of specific significant crack
defects and use the alternative cracking criterion proposed by PHMSA at
the GPAC meeting on March 2, 2018.
INGAA recommended making the repair criteria for cracking
consistent with the repair criteria for metal loss and suggested that
PHMSA consider anomalies with a crack depth of 80 percent wall
thickness as immediate conditions for this reason. INGAA also
recommended that PHMSA adopt a failure pressure ratio approach for
cracking.
Certain commenters noted that the classification of all cracks or
crack-like defects as 2-year repair conditions was overly conservative
and suggested PHMSA relax that requirement. For example, some
commenters suggested requiring repairs at 50 percent crack depth or a
predicted failure pressure of less than 1.25 times MAOP.
At the GPAC meeting, for the proposed repair criteria for cracks,
members representing the industry stated PHMSA's criteria for the
immediate repair of certain crack defects were too conservative and
suggested establishing an immediate repair threshold for cracks up to
70 percent of wall thickness or those with a predicted failure pressure
of less than 1.1 times MAOP rather than those cracks with a predicted
failure pressure of less than 1.25 times MAOP. Members representing the
public noted that public safety would be better served by the threshold
for immediate crack repairs being more conservative but questioned
whether the more stringent threshold would be practical.
Similarly, members representing the industry suggested that PHMSA's
proposed criteria for 1-year and 2-year scheduled conditions were too
conservative as well and suggested setting the relevant criteria as
those cracks with a depth of 50 percent wall thickness or those cracks
with a predicted failure pressure of less than 1.25 times MAOP. Members
representing the industry also suggested that, in addition to relaxing
the criteria for immediate cracks, PHMSA should also add language
requiring operators to consider tool tolerance and other factors when
examining crack growth rates. Further, members representing the
industry suggested that PHMSA base the repair criteria on design
conditions or design factors rather than class location factors.
Committee members also suggested that PHMSA cross-reference specific
regulatory language rather than repeat the text in full in other
sections of the code.
Following the discussion, the committee voted 12-0 that, as
published in the Federal Register, the provisions in the proposed rule
and draft regulatory evaluation for cracking repair criteria were
technically feasible, reasonable, cost-effective, and practicable if
PHMSA: (1) struck the proposed definitions of ``significant seam
cracking'' and ``significant stress corrosion cracking,'' (2) deleted
the phrase ``any indication of'' from the repair criteria related to
cracking, (3) combined the criteria for SCC and seam cracking, (4)
required that operators calculate predicted failure pressures for all
time-dependent cracking anomalies by using the fracture mechanics
[[Page 52248]]
procedure PHMSA developed, (5) revised the definition of ``hard spot''
as discussed,\32\ and (6) considered specific crack repair criteria as
immediate conditions. Those specific crack repair criteria for
immediate conditions would include (1) crack depth plus corrosion
greater than 50 percent of pipe wall thickness; (2) crack depth plus
any corrosion is greater than the inspection tool's maximum measurable
depth; or (3) the crack anomaly is determined to have a predicted
failure pressure that is less than 1.25 times MAOP.
---------------------------------------------------------------------------
\32\ This is discussed more under the ``Definitions'' subsection
of this section.
---------------------------------------------------------------------------
3. PHMSA Response
In this final rule, PHMSA did not adopt the proposed definitions of
``significant seam cracking'' and ``significant stress corrosion
cracking.'' With the revisions to the cracking repair criteria, these
definitions weren't necessary. Similarly, with the deletion of the
proposed repair criteria using those specific definitions, the
recommendation for deleting the phrase ``any indication of'' from those
criteria, became moot. Further, PHMSA's revisions to the cracking
repair criteria also made the recommendation for PHMSA to combine the
proposed SCC criteria and the seam cracking criteria moot.
PHMSA believes that the repair criteria it proposed in the NPRM for
cracks are consistent with research findings and provides an adequate
safety margin while accounting for the severity of the defects through
the analysis of the predicted failure pressure.\33\ PHMSA believes the
repair criteria for cracks that were suggested by some of the
commenters would not provide an adequate safety margin due to factors
including the accuracy of tool results, varying pipe toughness, and
pressure cycling. This was discussed at length by the GPAC, who
ultimately recommended that anomalies be classified as immediate
conditions where the crack depth plus corrosion is greater than 50
percent of pipe wall thickness, compared to certain commenters who
suggested that cracks with a depth of up to 70 percent pipe wall
thickness be classified as immediate conditions.
---------------------------------------------------------------------------
\33\ See ASME, ``STP-PT-0011:Integrity Management of Stress
Corrosion Cracking in Gas Pipeline High Consequence Areas'' (2008).
See also Young, B.A., et al., ``Comprehensive Study to Understand
Longitudinal ERW Seam Failures'' (2017), available at https://primis.phmsa.dot.gov/matrix/PrjHome.rdm?prj=390. Both papers call
for anomaly evaluation; the knowledge of certain properties,
including the length and depth of the crack, and pipe properties
like wall thickness, grade, and toughness; and a proposed safety
factor based on the time until the next assessment period. The
papers also require that the depth of a crack not be greater than
the depth of the assessment tool's tolerance. See Sec. 192.712(e).
---------------------------------------------------------------------------
While the GPAC did not have an explicit recommendation for
scheduled (i.e., non-immediate) crack repair criteria, they recommended
that PHMSA consider a repair schedule for cracks that is less
conservative than what was proposed in the NPRM. Their recommended
schedule is: 1.39 times MAOP for Class 1 and 2 locations and 1.5 times
MAOP for Class 3 and 4 locations. PHMSA considered this recommendation
and determined that the condition should cover Class 1 locations and
Class 2 locations containing Class 1 pipe that has been uprated in
accordance with Sec. 192.611, where the predicted failure pressure is
1.39 times MAOP. For all other Class 2 locations and higher class
locations, the predicted failure pressure would be 1.5 times MAOP.
Section 192.611 allows Class 1 pipe to remain in a Class 2 location if
it has had a subpart J pressure test, for 8 hours, at 1.25 times MAOP.
Also, it allows pipe with a design factor of 0.72, with the reciprocal
of 1 divided by 0.72 being equal to 1.39, which is the predicted
failure pressure. Therefore, PHMSA elected to apply a predicted failure
pressure ratio of 1.39 times MAOP to both Class 1 pipe and uprated
Class 2 pipe.
For immediate conditions, the GPAC asked PHMSA to consider if a
less conservative repair criterion of 1.1 times MAOP (after tool
tolerance had been applied) would be appropriate. PHMSA considered this
suggestion but notes that, after allowing for pressure excursions above
MAOP due to over pressure protection device settings, the actual safety
margin of such an approach would be between 0 and 6 percent. PHMSA has
determined that this safety margin for immediate crack conditions is
inadequate and, for this final rule, has retained the requirement that
operators must immediately repair crack anomalies with a predicted
failure pressure that is less than 1.25 times MAOP.
PHMSA took technical guidance information from several sources into
account regarding significant SCC and significant seam weld corrosion
when creating the repair criteria for these anomalies, including ASME
ST-PT-011 (``Integrity Management of Stress Corrosion Cracking in Gas
Pipeline High Consequence Areas'').\34\
---------------------------------------------------------------------------
\34\ ASME, ``STP-PT-011: Integrity Management of Stress
Corrosion Cracking in Gas Pipeline High Consequence Areas'' (2008).
---------------------------------------------------------------------------
ASME ST-PT-011 states that stress corrosion cracks are
``Noteworthy'' if the maximum crack depth is greater than 10 percent of
the wall thickness and if the maximum interacting crack length is more
than the critical length of a 50 percent through-wall crack at a stress
level of 110 percent SMYS.\35\ The report provides categories as
follows:
---------------------------------------------------------------------------
\35\ PHMSA notes that 110 percent SMYS for a Class 1 pipeline is
roughly equivalent to 1.49 times MAOP.
---------------------------------------------------------------------------
Category 1: Predicted Failure Pressure (PFP) is above 110 percent
SMYS (note that 110 percent SMYS is used to delineate Category 1 cracks
because it corresponds to the pressure most commonly prescribed for
hydrostatic testing).
Category 2: PFP is above 125 percent MAOP \36\ and below 110
percent SMYS.
---------------------------------------------------------------------------
\36\ PHMSA notes that 125% times MAOP for a pipeline that
operates at 72% SMYS in a Class 1 location would correspond to
roughly 90% SMYS for a Category 2 crack. PHMSA has defined in Sec.
192.506 that a spike test for cracking should be conducted at a
pressure of 100 percent of SMYS (roughly equivalent to 1.39 times
MAOP for a Class 1 location) or 1.5 times MAOP.
---------------------------------------------------------------------------
Category 3: PFP is above 110 percent MAOP and below 125 percent
MAOP.
Category 4: PFP is below 110 percent MAOP.
Category Zero: A crack below the threshold for Noteworthy cracks.
These typically fall into two groups: (1) Those that are shallow (i.e.,
less than 10 percent through-wall depth), or (2) Those that are so
short that, even if they were 50 percent through-wall depth, they would
not result in a hydrostatic test failure.
In this final rule, operators can use an engineering analysis on
cracks in Categories 1 through 2 as described above. However, any
Category 3 or 4 cracking defect below 125 percent MAOP would require
immediate remediation. Category 3 cracks would have a 10 percent or
greater safety factor, which is similar to how PHMSA currently treats
corrosion anomalies at Sec. 192.933. PHMSA provides more conservatism
in the cracking criteria because there is more uncertainty with the
accuracy of current ILI technology in its ability to measure crack
length and depth, as well operational factors.
These severity categories allow operators to estimate the minimum
remaining life at operating pressure for each category. The following
estimates from ASME ST-PT-011 are based on the time it would take for
the crack depth to increase to a failure-causing depth at the operating
pressure. For pipelines operating at 72 percent SMYS, the following
minimum operational lives for each category of cracks are as follows:
[[Page 52249]]
Category Zero: Failure life exceeds 15 years (for short cracks) to
25 years (for shallow cracks).
Category 1: Failure life exceeds 10 years.
Category 2: Failure life exceeds 5 years.
Category 3: Failure life exceeds 2 years.
Category 4: Failure may be imminent.
ASME ST-PT-011 further states that mitigating a pipeline segment
with SCC should be commensurate with the severity of the discovered
crack, which would reflect the PFP and the estimated life at the
operating pressure. For example, Category Zero cracks may warrant no
more than ongoing SCC condition monitoring and reassessment after a
period of 7 years. Cracks may be best assessed by direct assessment,
hydrostatic testing, or ILI. The most severe cases would require an
immediate pressure reduction, repair (if the location is known), and
hydrostatic testing or ILI, followed by replacing the pipe or
installing an appropriate sleeve over the crack or known cracking
areas.
F. Repair Criteria--Sec. Sec. 192.714, 192.933
iv. Dent Criteria--Sec. Sec. 192.714 & 192.933
1. Summary of PHMSA's Proposal
In the NPRM, PHMSA proposed that dents in non-HCA segments with any
indication of metal loss, cracking, or a stress riser would be
considered ``immediate'' repair conditions. Additionally, PHMSA
proposed that dents meeting the ``1-year'' repair conditions under
Sec. 192.933 would be required to be repaired in non-HCAs within 2
years.
2. Summary of Public Comment
Multiple commenters, including the industry trade associations and
operators, disagreed that all dents with metal loss should be
considered immediate repair conditions. These commenters requested that
PHMSA's final rule address different kinds of dents separately. Many
pipeline operators stated that dents with metal loss from ``scratches,
gouges, and grooves'' are appropriate as immediate repair conditions,
while dents caused by corrosion are lower risk and should be conditions
scheduled for later repair. Several organizations cited API Publication
1156 \37\ and ASME/ANSI B31.8, ``Gas Transmission and Distribution
Piping Systems,'' to support these claims. Several commenters also
recommended that PHMSA impose different response timelines for dents
depending on the location and the manner of the dents, because dents
with bottom-side metal loss are usually corrosion-related and low-risk,
while dents on the top of the pipeline with metal loss are likely to be
from mechanical damage and are at a higher risk to fail. This
distinction would be consistent with the criteria for smooth dents
(dents with no peaks, buckling, gouging, cracking, or metal loss that
can reduce the operational life of the pipe).
---------------------------------------------------------------------------
\37\ API, ``Pub. 1156: Effects of Smooth and Rock Dents on
Liquid Petroleum Pipelines'' (1997).
---------------------------------------------------------------------------
With further regard to the repair criteria for dents, commenters
representing the industry believed PHMSA should allow operators to use
an ECA to evaluate dents as an alternative to following the prescribed
repair criteria. Some of this discussion focused on whether PHMSA
should include a finite element analysis (FEA) \38\ as part of the ECA
and whether PHMSA should define critical strain levels as a criterion
in the ECA. Comments from industry additionally suggested that the
criterion related to gouges or grooves greater than 12.5 percent of
wall thickness was duplicative with other criteria. Industry trade
associations noted that gouges and grooves would be evaluated in
accordance with the dent, metal loss, or cracking criteria, and
therefore, a separate anomaly category for gouges and grooves should be
removed. Further, they asserted that current ILI technology can't
determine the specific cause of metal loss, which would make this
criterion unfeasible.
---------------------------------------------------------------------------
\38\ FEA is a modeling technique used to find and solve
structural or integrity issues for phenomena such as cracking or
denting. Pipe properties, including the parameters of the damage to
the pipe, planned operating pressure, lifespan until the next
evaluation, and any future operational conditions (max pressure,
pressure cycle, higher temperatures), are needed to perform an FEA.
---------------------------------------------------------------------------
At the GPAC meeting on March 26, 2018, the committee recommended
changes to several of the specific repair criteria for cracks,
corrosion metal loss, and dents. Specific to dents, the committee
recommended that PHMSA allow use of an ECA to evaluate certain dent-
related anomalies and incorporate the ECA into the repair criteria.\39\
---------------------------------------------------------------------------
\39\ Many of the recommended changes to the proposed repair
criteria were highly technical in nature. For more information,
including transcripts of the discussion and the voting slides,
please visit: https://primis.phmsa.dot.gov/meetings/MtgHome.mtg?mtg=132.
---------------------------------------------------------------------------
Following the discussion, the committee voted 12-0 that, as
published in the Federal Register, the provisions in the proposed rule
and draft regulatory evaluation for dent repair criteria were
technically feasible, reasonable, cost-effective, and practicable if
PHMSA: (1) allowed operators to use an ECA for specific dent-related
repair criteria and considered language to accommodate alternative ECA
methods (including an FEA), and (2) distinguished between top-side
dents that exceeded critical strain levels and bottom-side dents that
exceeded critical strain levels by making distinct criteria for those
anomalies.
3. PHMSA Response
PHMSA believes that the repair criteria it proposed in the NPRM for
dents provide an adequate safety margin and believes the criteria for
dents that were suggested by some of the commenters would not provide
adequate safety margin. PHMSA based this judgment on R&D programs that
have been sponsored by PHMSA and the Pipeline Research Council
International, and on elements of dent repair criteria that are
contained within API RP 1183.\40\
---------------------------------------------------------------------------
\40\ API, Recommended Practice 1183, ``Assessment and Management
of Dents in Pipelines'' (Nov. 2020).
---------------------------------------------------------------------------
PHMSA agrees with the GPAC recommendation for allowing an ECA
method to evaluate dent anomalies and has revised the dent repair
criteria for immediate, scheduled, and monitored conditions, as
recommended by GPAC, to do so. PHMSA believes that the development of
high-resolution deformation ILI tools has advanced enough to justify
allowing operators to use an ECA method to evaluate dent anomalies and
believes that it would be consistent with public safety while providing
operators additional flexibility. While this rulemaking was under
development, API published API RP 1183, which provides guidance for
assessing and managing dents that are present in pipeline systems as a
result of contact by rocks, machinery, or other forces. The RP presents
guidance for developing a dent assessment and management program by (1)
providing suitable methods for inspecting and characterizing the
condition of the pipeline with respect to dents; (2) establishing data
screening processes to evaluate dents relative to the extent and degree
of deformation and operational severity; (3) providing response
criteria for dents based on the dent shape and profile as determined by
ILI; (4) applying engineering assessment methods to evaluate the
fitness-for-service of dents, including the reassessment interval; (5)
presenting remediation and repair options to address dents; and (6)
developing preventive and mitigative measures for dents in lieu of, or
in addition to,
[[Page 52250]]
periodic dent integrity assessment, including pressure reductions and
pressure cycle management.
PHMSA agrees with commenters that the criteria based on gouges and
grooves would be duplicative with other criteria being proposed in the
NPRM, namely the criteria related to metal loss anomalies. Accordingly,
PHMSA has removed the criteria related to gouges and grooves from this
final rule.
In the 2019 Gas Transmission Rule, PHMSA finalized an ECA method
for operators to use as a part of the pipeline material property and
attribute verification under Sec. 192.607 and the MAOP reconfirmation
requirements of Sec. 192.624. A key aspect of that ECA method is the
detailed analysis of the remaining strength of pipe with known or
assumed defects. The 2019 Gas Transmission Rule created a new section,
Sec. 192.712, to address the techniques and procedures an operator
could use to analyze the predicted failure pressures for pipe with
corrosion metal loss and cracks or crack-like defects.\41\ That
analysis requires the conservative analysis of the defect to determine
the remaining life of the pipeline. In this final rule, PHMSA is
building on the provisions it promulgated in the 2019 Gas Transmission
Rule by allowing operators to use such an analysis for determining the
timing of certain anomaly repairs, including dents. Unlike the
previously existing repair criteria, which required the repair of
listed anomalies within a specific timeframe, operators, per this final
rule, can perform this analysis to determine whether the predicted
failure pressure of the anomaly would warrant additional monitoring and
a later repair. PHMSA understands that operators may propose, for PHMSA
review in accordance with Sec. 192.18, procedures for the assessment
and remediation of dent anomalies (such as an ECA for dent anomalies);
operators may develop those procedures using consensus industry
standards (e.g., API RP 1183, ASME B31.8, ASME B31.8S) or current
research findings.
---------------------------------------------------------------------------
\41\ See 84 FR 52236, 52237.
---------------------------------------------------------------------------
F. Repair Criteria--Sec. Sec. 192.714, 192.933
v. Corrosion Metal Loss Criteria--Sec. Sec. 192.714 & 192.933
1. Summary of PHMSA's Proposal
The required remediation of several types of corrosion defects that
are incorporated in the hazardous liquid regulations in part 195 are
currently omitted from part 192. The current gas transmission IM
regulations allow operators to use ASME/ANSI B31.8S, Figure 4, for
guiding repair decisions not specified in Sec. 192.933(d), which can
allow operators significant discretion in assessing and remediating
pipe with corrosion or metal loss defects. PHMSA has found a wide
variation in operators' interpretation of how to meet the requirements
of the regulations in assessing, evaluating, and remediating corrosion
and metal loss defects.
To address these gaps, and to harmonize part 192 with part 195,
PHMSA proposed to amend Sec. 192.933 to designate as immediate repair
conditions those anomalies where metal loss is greater than 80 percent
of nominal wall thickness and for indications of metal loss affecting
certain legacy pipe with longitudinal seams.
To address gaps related to non-immediate conditions, the NPRM
proposed that operators must repair the following within 1 year: (1)
anomalies where a calculation of the remaining strength of the pipe
shows a predicted failure pressure ratio at the location of the anomaly
less than or equal to 1.25 times the MAOP for Class 1 locations, 1.39
times the MAOP for Class 2 locations, 1.67 times the MAOP for Class 3
locations, and 2.00 times the MAOP for Class 4 locations (comparable to
the alternative design factor specified in Sec. 192.620(a)); (2) areas
of general corrosion with a predicted metal loss greater than 50
percent of nominal wall thickness; (3) anomalies with predicted metal
loss greater than 50 percent of nominal wall thickness that are located
at crossings of another pipeline, are in areas with widespread
circumferential corrosion, or are in areas that could affect a girth
weld; and (4) anomalies with metal loss due to gouges or grooves \42\
that are greater than 12.5 percent of nominal wall thickness.
---------------------------------------------------------------------------
\42\ Gouges or grooves are stress concentrators that lead to
cracking and fatigue, which in turn may lead to accelerated failure.
---------------------------------------------------------------------------
2. Summary of Public Comment
A commenter noted that PHMSA should recognize that gouges and
scrapes are metal loss defects that can be smoothed by grinding to
eliminate stress concentrations.
Multiple commenters also provided input on the proposed provisions
that determine repair criteria for metal loss affecting certain pipe
with longitudinal seams. INGAA, AGA, and a pipeline industry entity
generally supported a classification of ``immediate'' for anomalies
with ``an indication of metal loss affecting a detected longitudinal
seam, if that seam was formed by direct current or low frequency or
high frequency electric resistance welding or by electric flash
welding.'' However, PG&E requested that PHMSA not classify metal loss
affecting a detected longitudinal seam as an immediate repair condition
if that seam was formed by high-frequency electric resistance welding,
as that pipe is considered ductile. National Fuel requested that PHMSA
categorize longitudinal seam metal loss based on a minimum metal-loss
threshold rather than ``an indication.'' Certain commenters requested
PHMSA allow operators to perform a fitness-for-service evaluation or
ECA on selective seam weld corrosion.
Kern River suggested PHMSA should consider applicable manufacturing
and tool detection tolerances in the establishment of repair criteria
that require response to ``any indication of metal loss.''
Several commenters, including AGA, Pauite, and DTE, did not support
the proposed inclusion of ``any indication of significant seam weld
corrosion'' in Sec. 192.713(d)(1)(vi). INGAA and AGA asserted that
seam weld corrosion can only be conclusively determined by an in-field
examination even though ILI tools are often employed to identify
possible seam weld corrosion areas.
INGAA requested that gouge and groove metal loss anomalies be
deleted from the 1-year and 2-year response conditions. Other
commenters noted that current ILI tools do not have the capability of
differentiating 12.5 percent gouge or groove metal loss anomalies from
12.5 percent external corrosion metal loss anomalies and suggested
PHMSA delete this proposed requirement. These commenters argued that,
given current ILI technology and per this proposal, operators would be
required to investigate all metal loss indications greater than 12.5
percent to determine if the metal loss was a gouge or groove. Several
trade associations and pipeline industry entities requested that
operators be allowed to perform excavations to validate ILI results
before classifying a segment as a high-priority repair.
Several pipeline industry commenters disagreed with the proposed
repair criteria and repair methods that differed from industry standard
ASME/ANSI B31.8S. For example, AGA stated that they opposed the
inclusion of different repair criteria for different class locations
because this contradicts ASME/ANSI B31.8S. API noted that PHMSA's
proposal contradicted the ASME/ANSI standard by including depth-based
criteria and also stated that PHMSA should not include the depth-
[[Page 52251]]
based criteria but only reference ASME/ANSI B31.8S, which is considered
the best accepted practice. Similarly, INGAA recommended that PHMSA
allow operators to use the repair methods in ASME/ANSI B31.8S rather
than the proposed criteria.
Some commenters thought that the new proposed criteria for
corrosion anomalies made the existing corrosion repair requirements at
Sec. 192.485(c) duplicative and requested PHMSA delete the existing
corrosion repair requirements for clarity. Other commenters noted that
PHMSA's proposed requirement for corrosion greater than 50 percent of
wall thickness was redundant to other proposed corrosion metal loss
defects and suggested this specific item should be deleted. Similarly,
commenters suggested that the criteria for predicted metal loss greater
than 50 percent of nominal wall located at the crossing of another
pipeline, areas with widespread circumferential corrosion, or areas
that could affect a girth weld were both too conservative and
duplicative of other corrosion repair criteria.
At the GPAC meeting on March 26, 2018, regarding the general
provisions and applicability of the corrosion metal loss repair
criteria, commenters representing the industry noted that for 1-year
and 2-year scheduled conditions, the use of class location safety
factors would be burdensome, as it would require more frequent repairs
for pipelines in Class 2, Class 3, or Class 4 locations than
contemplated by consensus industry standard ASME/ANSI B31.8S section 7,
figure 4.
The committee also discussed specific requirements related to the
repair of corrosion anomalies. Echoing many of the public comments on
the topic, members representing the industry believed that the newly
proposed corrosion repair requirements were either overly conservative
or duplicative compared to existing repair requirements in the
corrosion control subpart. These committee members suggested the new
requirements should be deleted or otherwise changed to be less
conservative. Additionally, these members noted that the proposed
criteria for anomalies where corrosion is greater than 50 percent of
wall thickness would be redundant with other repair criteria for
evaluating corrosion metal loss defects using accepted analysis
techniques, such as ASME B31G and remaining strength of corroded pipe
(RSTRENG).\43\ Further, for corrosion metal loss affecting pipe seams,
members representing the industry suggested the criteria should apply
to corrosion that ``preferentially'' affects the long seam,\44\ and
that PHMSA should allow an ECA to analyze such defects to prevent
unnecessary excavations.
---------------------------------------------------------------------------
\43\ Both are incorporated by reference at Sec. 192.7; see
(c)(4): ASME/ANSI B31G-1991 (Reaffirmed 2004), ``Manual for
Determining the Remaining Strength of Corroded Pipelines,'' 2004,
and (j)(1): AGA, Pipeline Research Committee Project, PR-3-805, ``A
Modified Criterion for Evaluating the Remaining Strength of Corroded
Pipe,'' (December 22, 1989).
\44\ Corrosion that ``preferentially'' affects the long seam is
corrosion that is of and along the weld seam that is classified as
selective seam weld corrosion. It normally effects low frequency
electric resistance weld seams (LF-ERW) and electric flash welded
seams (EFW).
---------------------------------------------------------------------------
The committee also suggested that PHMSA evaluate predicted failure
pressure ratings and thresholds for remediation schedules of anomalies
at pipeline crossings with widespread circumferential corrosion or with
corrosion that can affect a girth weld.
Following the discussion, the committee voted 11-0 that, as
published in the Federal Register, the provisions in the proposed rule
and draft regulatory evaluation for corrosion metal loss repair
criteria (excluding the repair timing) were technically feasible,
reasonable, cost-effective, and practicable if PHMSA: (1) clarified
that the criteria do not apply to corrosion pits near a long seam but
does apply to corrosion along seams that could lead to slotting-type
crack-like defects, (2) deleted duplicative criteria, (3) cross-
referenced the proposed new fracture mechanics section with the general
corrosion remediation requirements, and (4) revised the repair criteria
for scheduled conditions regarding the predicted failure pressure as
discussed by the committee.
The committee then voted 8-3 (with each of two members representing
State regulators and one member representing the public dissenting)
that, as published in the Federal Register, the provisions in the
proposed rule and draft regulatory evaluation for scheduled conditions
regarding the predicted failure pressure repair criteria for corrosion
metal loss anomalies were technically feasible, reasonable, cost-
effective, and practicable if PHMSA: (1) incorporated ASME/ANSI B31.8S,
section 7, figure 4, into the repair criteria; (2) required operators
to consider ILI tool tolerance on all runs; (3) removed and revised the
predicted failure pressure standards for metal loss anomalies per the
discussion of the committee; and (4) provided guidance to improve the
understanding and use of ASME/ANSI B31.8S, section 7, figure 4.
For corrosion metal loss anomalies that meet the ``scheduled''
criteria (i.e., 1-year conditions for HCAs and 2-year conditions for
non-HCAs), the GPAC voted 8-3 that PHMSA should remove the predicted
failure pressure standards for Class 1 and Class 2 segments from the
NPRM and require operators to use section 7, figure 4 from ASME/ANSI
B31.8S instead (i.e., retain the current requirement in place for HCAs
under subpart O).
3. PHMSA Response
When developing the repair criteria in the NPRM, PHMSA evaluated
grounding the predicted failure pressure for those criteria in one or
more of the following three factors: (1) the test pressure of a
pipeline, (2) the design factor of a pipeline, and (3) the HCA repair
criteria. Because PHMSA sought to improve upon existing HCA repair
criteria, PHMSA decided against using that factor as the basis for
calculating predicted failure pressures and proposed using test
pressure or design factor of a pipeline instead. PHMSA based its
proposed threshold for Class 1 pipelines (less than or equal to 1.25
times MAOP predicted failure pressure) on the maximum test pressure in
Sec. 192.619 for Class 1 pipelines (1.25 times MAOP). For the repair
thresholds for Class 2, Class 3, and Class 4 pipelines, PHMSA
calculated predicted failure pressures using the reciprocals of the
design factors listed at Sec. 192.111 for the immediately preceding
class location rating. This approach ensured an adequate margin to
failure even if the pipeline were to experience a one-class bump
(pursuant to Sec. 192.611) from changes in population density of the
surrounding area. The resulting predicted failure pressure thresholds
were less than or equal to 1.39 times MAOP (reciprocal of the 0.72
Class 1 design factor) for pipelines in a Class 2 location, less than
or equal to 1.67 times MAOP for pipelines in Class 3 locations, and
less than or equal to 2.00 times MAOP for pipelines in Class 4
locations.
PHMSA believes the repair criteria for corrosion metal loss that
were suggested by some of the commenters would not provide adequate
safety margin compared to what PHMSA proposed in the NPRM. This was
discussed at length by the GPAC, who recommended repair criteria that,
in some cases, were less conservative than what PHMSA proposed in the
NPRM.
In this final rule, PHMSA adopted the GPAC's recommendation to
incorporate ASME/ANSI B31.8S section 7, figure 4, into the repair
criteria by requiring operators to use it in Class 1 locations for
metal loss anomalies with a
[[Page 52252]]
predicted failure pressure greater than 1.1 times MAOP, which is
consistent with the previous IM repair regulations. The committee also
recommended PHMSA provide additional guidance on the use of ASME/ANSI
B31.8S section 7, figure 4. ASME/ANSI B31.8S, section 7, figure 4 has
three scales for repair that are based on the MAOP of the pipeline and
the MAOP's percentage of the pipeline's SMYS.\45\ Operators can use one
of the 3 sliding scales of figure 4, as appropriate, to address
anomalies when the anomaly has a failure pressure ratio above 1.1. As
discussed previously, operators are currently required to follow ASME/
ANSI B31.8S section 7, figure 4 under elements of the previous IM
repair regulations. PHMSA understands that the 10 percent nominal
safety margin provided by compliance with ASME/ANSI B31.8S section 7,
figure 4 is appropriate for the relatively low risk to public safety
posed to pipelines in low-population-density, Class 1 locations.
---------------------------------------------------------------------------
\45\ Those three scales pertain to (1) not exceeding 30 percent
SMYS, (2) above 30 percent SMYS but not exceeding 50 percent SMYS,
and (3) above 50 percent SMYS.
---------------------------------------------------------------------------
However, PHMSA did not accept the GPAC's recommendation for Class 2
locations. The number of immediate repair conditions being discovered
during reassessments in Class 2 locations continues at approximately
the same rate as they were discovered during the baseline assessment
phase of the IM rule promulgated in 2004, according to PHMSA annual
report data. PHMSA attributes this to defects that are not repaired and
allowed to grow to a size that are at or near failure (i.e., an
immediate condition). Existing immediate repair criteria for pipelines
in Class 2 locations (predicated on ASME/ANSI B31.8S section 7, figure
4) allow up to a maximum 10 percent safety margin over the MAOP.
However, after allowing for pressure excursions above MAOP due to
overpressure protection device settings, the actual safety margin is
between 0 and 6 percent. PHMSA has determined that the continued
reliance on those ASME/ANSI B31.8S section 7, figure 4-derived safety
margins in more densely populated Class 2 locations does not ensure
adequate identification and elimination of sub-critical defects before
they grow to a size that would raise immediate safety concerns.
Therefore, in this final rule, PHMSA chooses to retain the NPRM's
predicted failure pressure threshold for metal loss anomalies in Class
2 locations of less than 1.39 times MAOP.
For Class 3 and Class 4 locations, PHMSA considered predicted
failure pressure thresholds between 1.39 times and 1.50 times MAOP as
requested by the committee. However, PHMSA has determined that, in
order to provide adequate margin for public safety in higher-
population-density Class 3 and 4 locations, PHMSA could not establish a
predicted failure pressure threshold as low as 1.39 times MAOP.
Therefore, in this final rule, PHMSA has provided a repair threshold
for anomalies meeting a predicted failure pressure of less than 1.50
times MAOP for pipelines in Class 3 and Class 4 locations. PHMSA notes
this approach would align repair criteria with the approach in Sec.
192.619 for determining maximum allowable pressures for the same
locations, and reflects that transmission pipelines in Class 3 and
Class 4 locations are more robust (as a result of thicker walls and
other design requirements) than those used in Class 1 and Class 2
locations.
PHMSA has provided similar repair criteria in this final rule for
corrosion metal loss anomalies that are at a crossing of another
pipeline; are in an area with widespread circumferential corrosion;
could affect a girth weld; or that preferentially affects detected
longitudinal seams that are formed by direct current, low-frequency or
high-frequency electric resistance welding, electric flash welding, or
with a longitudinal joint factor less than 1.0. Specifically, PHMSA is
requiring the repair of conditions that reach less than 1.39 times the
MAOP for anomalies in Class 1 locations or where Class 2 locations
contain Class 1 pipe that has been uprated in accordance with Sec.
192.611. For those corrosion metal loss anomalies at all other Class 2
locations, as well as those anomalies in Class 3 and Class 4 locations,
operators will have to repair them once they reach a predicted failure
pressure of less than 1.50 times MAOP.
PHMSA is requiring the additional stringency in Class 1 locations
and Class 2 locations compared to the general corrosion metal loss
repair standard discussed above because, should corrosion at the
crossing of other pipelines induce failure, multiple pipelines could be
damaged or fail. Pipelines with anomalies located at areas of
widespread circumferential corrosion could additionally lose pipe
strength due to outside longitudinal (pulling force) loading on the
pipeline. And, historically, longitudinal seams that are formed by
direct-current welding, low-frequency or high-frequency electric
resistance welding, electric flash welding, or that have a longitudinal
joint factor of less than 1.0, are more likely to fail. Therefore,
PHMSA has determined that more stringent repair criteria are necessary
for corrosion metal loss anomalies that preferentially affect these
longitudinal seams. In contrast, because pipelines in Class 3 and Class
4 locations are (as noted above) more robust than those in Class 1 and
Class 2 locations, PHMSA has determined that it is unnecessary to
impose different thresholds for pipelines in Class 3 and Class 4
locations based on whether they are located at the crossing of another
pipeline.
As explained in the discussion for dent anomalies above, PHMSA
agreed with commenters that the specific criteria for gouges and
grooves was duplicative with other metal loss conditions and has chosen
not to finalize gouge and groove criteria in this final rule.
Therefore, the comments related to whether ILI tools can properly or
reliably identify gouges and grooves specifically are moot.
F. Repair Criteria--Sec. Sec. 192.714, 192.933
vi. General Discussion
Process for Analyzing Defects Discovered--Sec. 192.933
1. Summary of PHMSA's Proposal
Following the Enbridge hazardous liquid incident in 2010 that
spilled nearly 1 million barrels of oil near Marshall, MI, in 2010, the
NTSB recommended that PHMSA revise requirements in the hazardous liquid
pipeline safety regulations at Sec. 195.452(h)(2) related to the
``discovery of condition'' to require, in cases where a determination
about pipeline threats has not been obtained within 180 days following
the date of inspection, that pipeline operators notify PHMSA and
provide an expected date when adequate information will become
available.\46\ The NTSB also recommended that PHMSA revise part 195 to
state the acceptable methods for performing engineering assessments of
ILI results, including the assessment of cracks coinciding with
corrosion, with a safety factor that considers the uncertainties
associated with sizing of crack defects (P-12-3). Although these
recommendations were for the hazardous liquid pipeline safety
regulations in part 195, the issues apply equally to gas pipelines
regulated under part 192.
---------------------------------------------------------------------------
\46\ NTSB Recommendation P-12-4, available at https://www.ntsb.gov/safety/safety-recs/_layouts/ntsb.recsearch/Recommendation.aspx?Rec=P-12-004.
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Accordingly, PHMSA proposed to amend paragraph (b) of Sec. 192.933
to
[[Page 52253]]
require that operators notify PHMSA within 180 days following an
assessment where the operator cannot obtain sufficient information to
determine if a condition presents a potential threat to the integrity
of the pipeline; and expand the requirements in Sec. 192.933 to
clarify that operators must assure that persons qualified by knowledge,
training, and experience must analyze the data obtained from an ILI to
determine if a condition could adversely affect the safe operation of
the pipeline. PHMSA also proposed to require that operators explicitly
consider uncertainties in reported results in identifying and
characterizing anomalies, which includes uncertainties in tool
tolerance, detection threshold, the probability of detection, the
probability of identification, sizing accuracy, conservative anomaly
interaction criteria, location accuracy, anomaly findings, and unity
chart plots.
PHMSA also proposed to amend paragraphs (a) and (d) of Sec.
192.933 to require that operators document a pipeline's physical
material properties and attributes that are used in remaining strength
calculations in reliable, traceable, verifiable, and complete records.
If such records were not available, operators would be required to base
the pipe and material properties used in the remaining strength
calculations on properties determined and documented in accordance with
Sec. 192.607.
2. Summary of Public Comment
Commenters noted that there were potential issues with how the
revised repair criteria and the proposed material verification
requirements at Sec. 192.607 would interact regarding remaining
strength calculations. These commenters requested that, absent reliable
data, PHMSA allow operators to use supportable, sound engineering
judgments when calculating remaining strength. This would allow
operators to establish the remaining strength of affected segments
while material verification was completed. Similarly, commenters
suggested if the value for specified minimum yield strength is unknown,
operators should be able to use a conservative default value, such as
30,000 pounds per square inch (psi). For predicted failure pressure
calculations, operators suggested they should be able to use the
records they have on hand and operator knowledge for calculations until
any necessary material properties are verified through Sec. 192.607.
Similarly, at the GPAC meeting on March 26, 2018, commenters
representing the industry suggested PHMSA should allow, in the absence
of traceable, verifiable, and complete material records,\47\ for
operators to use sound engineering judgment or otherwise conservative
assumptions in repair-related decision making, and recommended PHMSA
modify the regulations as such.
---------------------------------------------------------------------------
\47\ In an advisory bulletin dated May 7, 2012 (77 FR 26822),
PHMSA provided guidelines for what records would meet a traceable,
verifiable, and complete standard. The phrase ``traceable,
verifiable, and complete'' matched a phrase from NTSB recommendation
P-10-5, which recommended to the California Public Utilities
Commission to ensure that PG&E ``aggressively and diligently
searched documents and records relating to [ . . . ] natural gas
transmission lines in class 3 and class 4 locations and class 1 and
class 2 high consequence areas [ . . . ]. These records should be
traceable, verifiable, and complete [ . . . ].'' See NTSB
Recommendation P-10-5, available at https://www.ntsb.gov/safety/safety-recs/_layouts/ntsb.recsearch/Recommendation.aspx?Rec=P-10-005. While PHMSA proposed that records meet a reliable, traceable,
verifiable, and complete standard, PHMSA believes that being
consistent with the guidance it provided in the May 2012 advisory
bulletin and the NTSB recommendation will provide further clarity.
---------------------------------------------------------------------------
The EDF and PST supported PHMSA's proposals related to considering
uncertainties in ILI results for identifying and characterizing
anomalies. Several pipeline operators and industry trade associations
on the other hand, including INGAA, expressed concern that the NPRM
would require pipeline operators to repair anomalies that do not
threaten pipeline integrity, stating that many anomalies that are
identified by indirect measurements as requiring repair are later
determined not to require repair upon examination in the field. These
commenters requested that PHMSA change the proposed requirements to
distinguish between ILI results and in-field examinations and start the
repair timeline with the time an anomaly is examined in the field and
not when it is identified by ILI.
INGAA suggested that PHMSA change the proposed requirements to
differentiate between response, remediation, and repair, and that PHMSA
replace ``repair'' with ``response'' in the terms ``2-year repair
criteria'' and ``1-year repair criteria'' as those terms pertain to the
non-HCA repair criteria. INGAA also requested that PHMSA further divide
``2-year response conditions'' into ``2-year response conditions and
scheduled responses'' and similarly divide ``1-year response
conditions'' into ``1-year response conditions and scheduled
responses.'' INGAA suggested such a revision would be necessary because
the proposed requirements for the response to, and repair of, potential
pipeline anomalies do not recognize the differences between actions
that operators take when evaluating the result of integrity assessments
versus those actions operators take following in-field examinations of
potential anomalies.
Several commenters requested that PHMSA change the proposed
regulatory language to distinguish between ILI results and in-field
examinations (response) and the actual remediation activity (repair)
with a view to start the repair timeline after an anomaly is examined
in the field and not when it is identified by ILI. Commenters suggested
separate timelines to distinguish between the ``response'' and
``repair'' phases of pipeline remediation.
3. PHMSA Response
PHMSA addressed comments pertaining to the use of sound engineering
judgment and assumed values to evaluate anomalies when data required
for the evaluation is unknown or not available in traceable,
verifiable, and complete records in the 2019 Gas Transmission Rule at
Sec. 192.712.\48\ If an operator does not have one or more of the
material properties necessary to perform an ECA analysis (diameter,
wall thickness, seam type, grade, and Charpy v-notch toughness values,
if applicable), the operator must use the conservative assumptions
PHMSA provided and include the pipeline segment in its program to
verify the undocumented information in accordance with the material
properties verification requirements at Sec. 192.607.
---------------------------------------------------------------------------
\48\ See 84 FR 52236, 52251.
---------------------------------------------------------------------------
In the Response to Petitions for Reconsideration on the 2019 Gas
Transmission Rule,\49\ PHMSA stated that if operators are missing any
material properties during anomaly evaluations and repairs, operators
must confirm those material properties under Sec. Sec. 192.607 and
192.712(e) through (g). For consistency in this final rule, and to make
this requirement more explicit, PHMSA has linked those material
property confirmation requirements to the anomaly repair requirements
by cross-referencing Sec. 192.607 at both Sec. Sec. 192.714 and
192.933. PHMSA will also note that, in accordance with the section 23
mandate in the 2011 Pipeline Safety Act, operators reported that
approximately 13 percent of pipeline segment mileage in HCAs and Class
3 and Class 4 locations lack adequate documentation of the physical and
operational characteristics of the pipelines necessary to confirm the
proper MAOP. Such documentation is
[[Page 52254]]
also critical for performing predicted failure pressure calculations.
---------------------------------------------------------------------------
\49\ 85 FR 40132 (July 6, 2020).
---------------------------------------------------------------------------
In an earlier section of the repair criteria discussion, PHMSA
noted that the identification of anomalies based on ILI results is an
actionable indication that there might be an injurious defect in the
pipeline. Establishing repair criteria based on operators discovering
these actionable anomalies assures that these anomalies are
investigated promptly and repaired. Therefore, PHMSA disagrees with
commenters who suggested that there should be separate timelines for
anomaly responses and repairs, as it would be prudent for operators to
perform any necessary repairs once the operator has excavated the pipe
and exposed the anomaly for investigation rather than deferring such
repairs.
F. Repair Criteria--Sec. Sec. 192.714, 192.933
vii. Miscellaneous Comments
1. Summary of Public Comments
Commenters were concerned that the requirements in this rulemaking
would apply to gas gathering pipelines and requested that PHMSA clarify
this is not the case. Similarly, the GPAC, in its late March 2018
meeting, recommended PHMSA clarify that the non-HCA repair criteria
applied to those pipeline segments not currently covered under the IM
regulations at subpart O.
Additionally, pipeline operators and their trade associations
requested that PHMSA clarify the effective date of the repair
provisions, as the requirements were proposed in an allegedly
retroactive section of the regulations. These commenters claimed, as
written, the proposed provisions would force operators to apply the
revised repair criteria to prior ILI assessments that, at the time, met
all the standards of the regulations. Some of these commenters
recommended PHMSA establish reasonable, risk-based timeframes for
operators to implement repairs of anomalies that were historically
identified and were repaired in accordance with the code requirements
of the time. The GPAC, during their meeting in late March of 2018,
similarly recommended that PHMSA add an effective date to these general
repair provisions to clarify that they were not retroactive.
Some commenters also discussed the application of the proposed
repair criteria to pipelines outside of HCAs that have established
their MAOP under the alternative requirements at Sec. 192.620. The
GPAC recommended PHMSA apply appropriate predicted failure pressure
factors to alternative MAOP pipelines based on class location and
design factors for scheduled conditions under the repair criteria.
2. PHMSA Response
PHMSA did not intend for the new repair criteria for non-HCA pipe
segments to be applicable to gas gathering pipelines, HCA segments, or
offshore transmission lines. However, PHMSA will consider expanding the
application of these provisions in the future. In this final rule, to
clarify that the new non-HCA repair criteria apply only to onshore
transmission lines, PHMSA placed the new non-HCA repair criteria in a
new Sec. 192.714, which applies only to onshore transmission lines.
Subsequently, PHMSA withdrew all proposed changes to Sec. 192.713.
PHMSA has also revised Sec. 192.9 in this final rule to exempt
regulated gas gathering lines from the requirements of Sec. 192.714.
Additionally, PHMSA has modified Sec. 192.711 in this final rule to
clarify that the new repair criteria in Sec. 192.714 do not apply to
gathering lines or HCA segments subject to subpart O. The current and
unchanged Sec. 192.713 would continue to apply to regulated gas
gathering lines. Although the creation of a new Sec. 192.714 was not
discussed at the GPAC, PHMSA determined that this approach was a
clearer means to specify that the new non-HCA repair criteria only
apply to onshore transmission pipelines and meet the intent of the GPAC
recommendation to clarify that the non-HCA repair criteria do not apply
to gathering lines, HCA segments, or offshore transmission lines.
Furthermore, PHMSA determined that this approach avoids duplication of
repair language in other code sections.
PHMSA did not intend to imply that the new repair criteria were to
be applied retroactively and has clarified this intent in this final
rule by revising Sec. 192.711(b) to include an effective date as
recommended by the GPAC.
Regarding alternative MAOP pipelines, the NPRM did not propose, and
therefore did not give opportunity for comment on, changes to repair
criteria for alternative MAOP pipe segments. However, PHMSA agrees with
commenters that the language proposed in the NPRM could create
ambiguity with respect to the applicability of the non-HCA repair
criteria to pipe with MAOP established in accordance with Sec.
192.620. Therefore, in this final rule, PHMSA more broadly exempted
alternative MAOP lines from compliance with non-HCA repair criteria and
reiterated the applicability of the repair criteria provided at the
alternative MAOP provisions under Sec. 192.620(d)(11) as they provide
a comparable level of safety based upon the operating factors. PHMSA
did not make a corresponding change to Sec. 192.933, as alternative
MAOP pipelines in HCAs must meet both the HCA and the alternative MAOP
repair criteria. This approach is preferable to repeating the alternate
MAOP repair criteria in two locations of part 192.
G. Definitions--Sec. 192.3
i. Close Interval Survey
1. Summary of PHMSA's Proposal
In the NPRM, PHMSA proposed a new definition for ``close interval
survey'' as a series of closely spaced pipe-to-electrolyte potential
measurements taken to assess the adequacy of cathodic protection or to
identify locations where a current may be leaving the pipeline and may
cause corrosion, and for the purpose of quantifying voltage drops other
than those across the structure electrolyte boundary.
2. Summary of Public Comment
Comments from the trade associations and GPAC members representing
the industry questioned whether PHMSA should tie the definition of
``close interval survey'' to a corresponding NACE standard for
consistency. PHMSA presented some minor changes to the definition at
the meeting on March 28, 2018, and the committee voted 13-0 that PHMSA
should adopt those changes into the final rule.
3. PHMSA Response
After considering the comments and GPAC recommendations, PHMSA is
adopting the definition of ``close interval survey'' as recommended by
GPAC. As such, PHMSA has specified that the pipe-to-electrolyte
potential measurements are taken ``over the pipe,'' and added the
phrase ``such as when performed as a current interrupted, depolarized,
or native survey'' to qualify what is ``other than those across the
structure electrolyte boundary.''
G. Definitions--Sec. 192.3
ii. Distribution Center
1. Summary of PHMSA's Proposal
PHMSA proposed to define a ``distribution center'' as a location
where gas volumes are either metered or have a pressure or volume
reduction prior to delivery to customers through a distribution line.
2. Summary of Public Comment
AGL Resources, Pipeline Safety Coalition, Southern California Gas
[[Page 52255]]
Company, Spire STL Pipeline LLC, and Xcel Energy supported PHMSA's
intention to define the term ``distribution center.'' In particular,
AGL Resources stated that the proposed definition would remove
confusion and the potential for conflict between operators and
regulators throughout the Nation. Like its comments on the proposed
definition for ``transmission line,'' Xcel Energy suggested that PHMSA
add an implementation period for operators to handle the regulatory
impacts of the new definition.
AGA supported PHMSA's effort to define a ``distribution center'' to
ensure consistency and certainty in the identification of transmission
lines. However, AGA also stated that PHMSA failed to provide any
justification or explanation for its proposed definition, and AGA
proposed an alternative definition of ``distribution center'' where
piping downstream of a distribution center that operates above 20
percent SMYS would be classified as a transmission line. Other
organizations, such as Alliant Energy, Dominion Energy, PECO Energy,
Paiute Pipeline Company, and Southwest Gas Corporation, supported AGA's
alternative definition.
TPA recommended PHMSA revise the proposed definition of
``distribution center'' to provide a clear endpoint for transmission
lines and the start of distribution lines. Atmos Energy stated that the
proposed definition did not recognize the many possible configurations
of pipes in which transmission pipelines deliver to distribution
systems. For example, Oleksa and Associates stated that some
distribution systems may have no meters prior to delivery to customers
and also may have no pressure or volume reductions (e.g., a
distribution system supplied by a landfill). Lastly, Cascade Natural
Gas requested the term ``distribution center'' clearly refer to
distribution pipelines and that such a definition should not be
included in a rulemaking for transmission and gathering pipelines.
At the GPAC meeting, PHMSA offered for the committee's
consideration the option of recommending withdrawal of the proposed
definition for ``distribution center.'' Committee members opposed this
suggestion, stating that finalizing a definition for ``distribution
center'' would provide the industry and regulators with regulatory
certainty and clarity. During the meeting, committee members came to a
consensus on the definition of a ``distribution center'' based on
comments the industry provided. However, certain committee members
representing the public were not inclined to adopt a definition of a
``distribution center'' that was based on the comments provided by
industry and wished to defer to PHMSA regarding the wordsmithing of the
definition.
Following the discussion, the committee voted 10-0 that the
definition for ``distribution center'' was technically feasible,
reasonable, cost-effective, and practicable if PHMSA incorporated a
definition for ``distribution center'' in the final rule and considered
revising the definition to mean the initial point where gas enters
piping used to deliver gas to customers for end use as opposed to
customers who purchase it for resale. Examples of a distribution center
would include a metering location; a pressure reduction location; or
where there is a reduction in the volume of gas, such as a lateral off
a transmission pipeline.
3. PHMSA Response
After considering the comments received and the GPAC's
recommendations, PHMSA is adopting the definition recommended by GPAC
so that a ``distribution center'' means the initial point where gas
enters piping used to deliver gas to customers for end use as opposed
to customers who purchase it for resale.
PHMSA disagrees that an implementation period for the definition is
appropriate, given that this term has been in use for a long period of
time. PHMSA agrees with commenters for the need to clarify the end
point of transmission and the start of distribution. PHMSA agrees with
those commenters who suggested that piping downstream of a distribution
center operating at above 20 percent SMYS should be considered a
transmission line and is modifying the definition of ``transmission
line'' accordingly in this final rule.
G. Definitions--Sec. 192.3
iii. Dry Gas or Dry Natural Gas
1. Summary of PHMSA's Proposal
In the NPRM, PHMSA proposed a new definition for the term ``dry gas
or dry natural gas'' to mean gas with less than 7 pounds of water per
million cubic feet that is not subject to excessive upsets allowing
electrolytes into the gas system.
2. Summary of Public Comment
GPAC members representing the industry asked whether PHMSA should
tie the definition for dry gas to the corresponding NACE standard for
continuity. Committee members representing the public were concerned
about incorporating by reference the definition into the regulations
but were amenable to lifting the language directly from the standard to
ensure consistency. PHMSA representatives noted that the agency could
consider the NACE definition and make the definition for dry gas less
prescriptive than proposed.
After discussion, the committee voted 13-0 that the definition for
``dry gas or dry natural gas'' was technically feasible, reasonable,
cost-effective, and practicable if PHMSA revised the definition to be
consistent with the NACE definition as discussed at the meeting.
3. PHMSA Response
PHMSA has taken into consideration the comments as well as the GPAC
recommendations and is modifying the definition for ``dry gas or dry
natural gas'' to be consistent with the NACE standard. More
specifically, the definition specifies that ``dry gas or dry natural
gas'' is gas ``above its dew point and without condensed liquids.''
G. Definitions--Sec. 192.3
iv. Electrical Survey
1. Summary of PHMSA's Proposal
In the NPRM, PHMSA proposed revising the term ``electrical survey''
so that it means a series of closely spaced measurements of the
potential difference between two reference electrodes to determine
where the current is leaving the pipe on ineffectively coated or bare
pipelines.
2. Summary of Public Comment
PHMSA received a variety of comments on the definition for
``electrical survey.'' Some commenters expressed support for the
definition and its inclusion in the regulations. Other commenters
supported the concept of the definition but provided PHMSA with varying
edits to improve on the clarity and functionality of the definition.
Several commenters noted that the proposed definition for
electrical survey was duplicative with the proposed definition for
``close interval survey'' and recommended that PHMSA retain the
definition for close interval survey instead. Some of these commenters
noted that the proposed definition for electrical survey was more
restrictive than the definition of electrical survey in NACE standards
and excluded certain types of surveys. Other commenters suggested that
the proposed definition for electrical survey should match the
definition in various NACE standards.
NACE itself believed that the definition used in the NPRM for
[[Page 52256]]
``electrical survey'' was ambiguous and inaccurate, stating the
proposed definition does not align with current terminology and
accepted pipeline integrity practices. NACE recommended that PHMSA use
the definition for ``indirect inspection'' in NACE SP0502, which is
widely accepted as standard practice and should meet PHMSA's intent.
The GPAC recommended that PHMSA withdraw the proposed changes to
appendix D as a part of the recommended revisions to the proposed
corrosion control regulations. There was no further discussion on the
definition for the term, and the committee voted, 13-0, to delete the
definition from the rule.
3. PHMSA Response
PHMSA notes that, when the committee voted to withdraw the proposed
changes to appendix D as a part of the corrosion control discussion, a
revised definition for electrical survey was unnecessary as all
references to ``electrical surveys'' were removed. Therefore, PHMSA
agrees with the GPAC recommendation and has struck the proposed
revision to the definition of ``electrical survey'' from this final
rule.
G. Definitions--Sec. 192.3
v. Hard Spot
1. Summary of PHMSA's Proposal
In the NPRM, PHMSA proposed to define a ``hard spot'' as steel pipe
material with a minimum dimension greater than 2 inches (50.8 mm) in
any direction with hardness greater than or equal to Rockwell 35 HRC,
Brinnel 327 HB, or Vickers 345 HV10.
2. Summary of Public Comment
During the GPAC meeting, committee members noted there was a small
editorial correction that needed to be made--changing ``Brinnel'' to
``Brinell'' --and also recommended that the definition be prefaced with
the phrase ``an area on'' so that the definition reads ``an area on
steel pipe material [. . .].''
3. PHMSA Response
PHMSA has modified the proposed definition of hard spot as the GPAC
recommended for this final rule.
G. Definitions--Sec. 192.3
vi. In-Line Inspection (ILI) and In-Line Inspection Tool or
Instrumented Internal Inspection Device
1. Summary of PHMSA's Proposal
In the NPRM, PHMSA proposed to add definitions for ``in-line
inspection (ILI)'' and ``in-line inspection tool or instrumental
internal inspection device'' to Sec. 192.3. Specifically, the term
``in-line inspection'' would mean the inspection of a pipeline from the
interior of the pipe using an ILI tool, which may also be known as
intelligent or smart pigging. The term ``in-line inspection tool or
instrumented internal inspection device'' would mean a device or
vehicle that inspects a pipeline from the inside using a non-
destructive technique. Such a device might also be called an
intelligent or smart pig.
2. Summary of Public Comment
NACE International commented that the proposed definitions of ``in-
line inspection'' and ``in-line inspection tool or instrumented
internal inspection device'' do not align with the definition provided
in NACE International Standard SP01024 or SP0102, respectively. NACE
International suggested that PHMSA use the definition in NACE Standard
SP0102, as PHMSA had proposed to incorporate by reference the standard
in the regulations.
The GPAC reviewed the proposed definitions and, following their
discussion, voted 13-0 that the definitions for ``in-line inspection''
and ``in-line inspection tool or instrumented internal inspection
device'' were technically feasible, reasonable, cost-effective, and
practicable if PHMSA considered clarifying in the preamble that the
phrase ``a line that can accommodate inspection by means of an
instrumented in-line inspection tool'' referred to pipeline segments
that can be inspected with free-swimming ILI tools without any
permanent physical modification of the pipeline segment.
3. PHMSA Response
After considering these comments, PHMSA is modifying the
definitions of both ``in-line inspection'' and ``in-line inspection
tool or instrumented internal inspection device'' based on the
definitions in NACE SP0102-2010. In accordance with the GPAC
recommendation, PHMSA is also noting that an ILI can include both
tethered and self-propelled (i.e., ``free-swimming'') tools.
G. Definitions--Sec. 192.3
vii. Transmission Line
1. Summary of PHMSA's Proposal
In the NPRM, PHMSA proposed to modify the second criterion of the
``transmission line'' definition to base the percentage of SMYS on the
MAOP of the pipeline, whereas currently it is based on the pressure at
which the pipeline is operating. PHMSA also proposed editorial changes
to the ``Note'' section of the definition and make it clearer that
``factories, power plants, and institutional users of gas'' were
examples of a large-volume customer.
2. Summary of Public Comment
AGA asserted that modifying the second criterion in the
``transmission line'' definition in conjunction with other definition
changes PHMSA proposed would result in the reclassification of some
transmission pipelines to distribution lines and some distribution
pipelines to transmission lines. Several pipeline operators and
industry representatives, including AGL Resources, Alliant Energy,
Black Hills Energy, Cascade Natural Gas, Centerpoint Energy, Spire,
Delmarva Power, National Grid, National Fuel Gas Supply Corporation,
North Dakota Petroleum Council, Paiute Pipelines, TECO Peoples Gas,
TPA, and PECO Energy, supported AGA's comments or provided similar
recommendations. Additionally, Dominion East Ohio and Southwest Gas
objected to PHMSA's proposed modifications to the definition, stating
that the proposed definition would burden operators with ongoing IM
programs with no additional benefit to public safety.
APGA commented that PHMSA's slight rewording of the note in the
transmission definition regarding types of large-volume customers could
be interpreted to mean that only factories, power plants, and
institutional users of gas can be large-volume customers. APGA
suggested PHMSA change the proposed language in the final rule to
clarify that those listed items are examples of large-volume customers
rather than a comprehensive list.
ONE Gas proposed an alternative simplified approach to the
definition of ``transmission line'' that focuses on a line's MAOP as it
relates to the percentage of yield strength.
There were various comments from other pipeline operators,
including the suggestion that PHMSA remove the term ``distribution
center'' from the definition of ``transmission line,'' allow operators
to use MAOP to determine a transmission pipeline, and provide an
implementation period for operators to incorporate regulatory
requirements of the newly defined transmission lines.
During the GPAC meeting, committee members representing the
industry expressed support for allowing operators to designate
pipelines voluntarily as transmission lines, especially if their risk
profile was high,
[[Page 52257]]
so that operators could operate and maintain those lines to a higher
standard.
Following the discussion, the committee voted 10-0 that the
definition for ``transmission line'' was technically feasible,
reasonable, cost-effective, and practicable if PHMSA included the
phrase ``an interconnected series of pipelines'' within the text of the
definition and allowed operators to designate pipelines voluntarily as
transmission lines.
3. PHMSA Response
PHMSA has considered the comments received regarding the proposed
definition of a ``transmission line.'' PHMSA agrees with the
recommendation from the GPAC to allow operators to designate pipelines
voluntarily as transmission lines, as well as the recommendation from
the GPAC to include the phrase ``an interconnected series of
pipelines.'' Accordingly, PHMSA has revised the definition of
``transmission line'' in this final rule to include these
recommendations.
PHMSA agrees with commenters that the language to clarify the
examples of large-volume customers may imply a specific list and has
withdrawn the changes to the note in the definition. In response to the
comment on providing an implementation period for compliance with the
new definition, PHMSA notes that it does not apply separate
implementation periods to definitions outside of the effective date of
the rule. If PHMSA determines that corresponding regulations would be
affected by a change in a definition, it incorporates appropriate
implementation time to those regulations as necessary.
PHMSA also notes that, per the comments received on the definition
for ``distribution center,'' it agreed with commenters who suggested
that piping downstream of a distribution center operating at above 20
percent of SMYS should be considered a transmission line and is
modifying the definition of ``transmission line'' accordingly in this
final rule.
PHMSA sees no functional difference in changing the definition of a
transmission line from a pipeline that operators at a hoop stress of 20
percent or more of SMYS and a pipeline that has a MAOP of 20 percent or
more of SMYS. For a pipeline to operate above 20 percent or more of
SMYS, it will have an MAOP of 20 percent or more of SMYS. If an
operator has a pipeline where the theoretical MAOP is higher than the
pipeline's actual operating pressure, and therefore the line would need
to be reclassified, the operator could reduce the MAOP of the line to
keep the line's classification the same without affecting its operating
pressure.
G. Definitions--Sec. 192.3
viii. Wrinkle Bend
1. Summary of PHMSA's Proposal
In the NPRM, PHMSA proposed to define ``wrinkle bend'' as a bend in
the pipe that was formed in the field during construction such that the
inside radius of the bend has one or more ripples of various sizes or
where the ratio of peaks to peaks or peaks to valleys are of a certain
size, or where a mathematical equation could be substituted when a
wrinkle bend's length cannot reliably be determined.
2. Summary of Public Comment
There was no significant public comment on this definition, and the
GPAC recommended PHMSA adopt the definition as it was published in the
NPRM.
3. PHMSA Response
PHMSA adopts the definition as it was published in the NPRM.
IV. Section-by-Section Analysis
Section 192.3 Definitions
Section 192.3 provides definitions for various terms used
throughout part 192. In support of other regulations adopted in this
final rule, PHMSA is amending the definition of ``transmission line''
and is adding new definitions for ``close interval survey,''
``distribution center,'' ``dry gas or dry natural gas,'' ``hard spot,''
``in-line inspection,'' ``in-line inspection tool or instrumented
internal inspection device,'' and ``wrinkle bend.'' The definitions,
including ``in-line inspection,'' ``dry gas or dry natural gas,'' and
``hard spot,'' clarify technical terms used in part 192 or in this
rulemaking.
Section 192.7 What documents are incorporated by reference partly or
wholly in this part?
Section 192.7 lists documents that are incorporated by reference in
part 192. PHMSA is making conforming amendments to Sec. 192.7 to
include two NACE standard practice documents regarding SCCDA and ICDA.
Section 192.9 What requirements apply to gathering lines?
Section 192.9 lists the requirements that are applicable or not
applicable to gathering lines. This final rule addresses several new
requirements for transmission lines that are not intended to apply to
gathering lines; PHMSA is adopting in this final rule revisions to
Sec. 192.9 to except each of offshore and Types A, B, and C \50\ gas
gathering lines from those requirements.
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\50\ PHMSA notes that it has introduced in this final rule
revisions to Sec. 192.9(e), which paragraph was adopted in the Gas
Gathering Final Rule, to identify specific provisions of part 192
that would apply to the new Type C category of part 192-regulated
onshore gas gathering pipelines.
---------------------------------------------------------------------------
Section 192.13 What general requirements apply to pipelines regulated
under this part?
Section 192.13 prescribes general requirements for gas pipelines.
PHMSA has determined that public safety and environmental protection
would be improved by requiring operators of transmission lines to
evaluate and mitigate risks during all phases of the useful life of a
pipeline as an integral part of managing pipeline design, construction,
operation, maintenance, and integrity, including the MOC process.
As such, PHMSA has added a new paragraph (d) to Sec. 192.13 with a
general clause for transmission pipeline operators that invokes the
requirements for the MOC process as it is outlined in ASME/ANSI B31.8S,
section 11, and explicitly articulates the requirements for a MOC
process applicable to onshore gas transmission pipelines. This final
rule requires each operator to have a MOC process that must include the
reason for change, authority for approving changes, analysis of
implications, acquisition of required work permits, documentation,
communication of change to affected parties, time limitations, and
qualification of staff. While these general attributes of change
management are already required for covered segments by virtue of the
incorporation by reference of ASME/ANSI B31.8S, PHMSA believes it will
improve the visibility and emphasis on these important program elements
to require them for all onshore transmission pipelines directly in the
rule text.
Section 192.18 How To Notify PHMSA
Section 192.18 in subpart A contains the procedure for an operator
to submit notifications to PHMSA. Paragraph (c) has been modified to
incorporate notification requirements for the use of ``other
technology'' with external corrosion control and ICDA per Sec. Sec.
192.461(g) and 192.927(b).\51\ This is
[[Page 52258]]
consistent with the requirements PHMSA issued with the use of other
technology for provisions finalized in the 2019 Gas Transmission Rule.
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\51\ PHMSA notes that between publication of this final rule and
its effective date, regulatory amendments to Sec. 191.18 adopted in
rulemaking published in April 2022 will have been codified in the
Code of Federal Regulations. ``Pipeline Safety: Requirement of Valve
Installation and Minimum Rupture Detection Standards,'' 87 FR 20940
(Apr. 8, 2022) (identifying an effective date in October 2022)
(Valve Installation Final Rule). The amendatory text at the end of
this final rule, therefore, reflects the text of Sec. 192.18 as it
will be revised when the Valve Installation Final Rule becomes
effective.
---------------------------------------------------------------------------
Section 192.319 Installation of Pipe in a Ditch
Section 192.319 prescribes requirements for installing pipe in a
ditch, including requirements to protect pipe coating from damage
during the process. Sometimes pipe coating is damaged during the
construction process while it is being handled, lowered, and
backfilled, which can compromise its ability to protect against
external corrosion. Accordingly, this final rule adds new paragraphs
(d) through (g) to Sec. 192.319, which require that onshore gas
transmission operators perform an above-ground indirect assessment to
identify locations of suspected damage promptly after backfilling is
completed and remediate coating damage. Mechanical damage is also
detectable by these indirect assessment methods, since the forces that
can mechanically damage steel pipe usually result in detectable coating
defects.
If an operator uses ``other technology'' to perform an assessment
required under this section, paragraph (e) requires the operator to
notify PHMSA in accordance with Sec. 192.18. Paragraph (g) requires
each operator of transmission pipelines to make and retain, for the
life of the pipeline, records documenting the coating assessment
findings and repairs. The additional requirements of this section do
not apply to gas gathering pipelines or distribution mains.
Section 192.461 External Corrosion Control: Protective Coating
Section 192.461 prescribes requirements for protective coating
systems. Certain types of coating systems that have been used
extensively in the pipeline industry can impede the process of cathodic
protection if the coating disbonds from the pipe. Accordingly, this
final rule amends paragraph (a)(4) to require that pipe coating has
sufficient strength to resist damage during installation and backfill,
and it also adds a new paragraph (f) to require that onshore gas
transmission operators perform an above-ground indirect assessment to
identify locations of suspected damage promptly after backfill is
completed or anytime there is an indication that the coating might be
compromised. To ensure the prompt remediation of any severe coating
damage, new paragraph (h) requires operators create a remedial action
plan and provides the specific timing requirements for repairs. New
paragraph (g) requires an operator to notify PHMSA, in accordance with
Sec. 192.18, if using ``other technology'' for the coating assessment,
and paragraph (i) specifies the documentation requirements for this
section. The additional requirements of this section do not apply to
gas gathering pipelines or distribution mains.
Section 192.465 External Corrosion Control: Monitoring
Section 192.465 requires that operators monitor CP and take prompt
remedial action to correct deficiencies indicated by the monitoring. To
clarify that regulatory requirement, this final rule amends paragraph
(d) to require that operators of onshore transmission pipelines must
complete remedial action no later than the next monitoring interval
specified in Sec. 192.465, within 1 year, or within 6 months of
obtaining any permits, whichever is less.
This final rule also adds a new paragraph (f) to require onshore
gas transmission operators to conduct annual test station readings to
determine if CP is below the level of protection required in subpart I.
For non-systemic or location-specific causes of insufficient CP, the
operator must investigate and mitigate the cause. For insufficient CP
due to systemic causes, an operator must complete CIS with the
protective current interrupted, unless it is impractical to do so based
on a geographical, technical, or safety reason. For example, issues
related to cost would not be an adequate reason for not performing the
survey, whereas performing a survey on a pipeline protected by direct
buried sacrificial anodes (anodes directly connected to the pipelines)
might be impractical. The revisions to paragraph (d) and new paragraph
(f) do not apply to gas gathering lines or distribution mains.
Section 192.473 External Corrosion Control: Interference Currents
Interference currents can negate the effectiveness of CP systems.
Section 192.473 currently prescribes general requirements to minimize
the detrimental effects of interference currents. However, subpart I
does not presently contain specific requirements to monitor and
mitigate detrimental interference currents. Accordingly, this final
rule adds a new paragraph (c) to require that onshore gas transmission
operator corrosion control programs include interference surveys to
detect the presence of interference currents when potential monitoring
indicates a significant increase in stray current, or when new
potential stray current sources are introduced. Sources of stray
current can include co-located pipelines, structures, HVAC power lines,
new or enlarged power substations, new pipelines, and other structures.
They can also include additional generation, a voltage uprating, and
additional lines. The rule also requires operators perform remedial
actions no later than 15 months after completing the interference
survey, with an allowance for permitting, to protect the pipeline
segment from detrimental interference currents. These additional
requirements do not apply to gas gathering pipelines or distribution
mains.
Section 192.478 Internal Corrosion Control: Monitoring
Section 192.477 prescribes requirements to monitor internal
corrosion if corrosive gas is being transported. However, the existing
rules do not prescribe operators continually or periodically monitor
the gas stream for the introduction of corrosive constituents through
system modifications, gas supply changes, upset conditions, or other
changes. This could result in operators not identifying internal
corrosion if an initial assessment did not identify the presence of
corrosive gas. Accordingly, PHMSA has determined that additional
requirements are needed to ensure that operators effectively monitor
their gas stream quality to identify if, and when, corrosive gas is
being transported and mitigate deleterious gas stream constituents
(e.g., contaminants or liquids).
Therefore, this final rule adds a new Sec. 192.478 to require
onshore gas transmission operators monitor for known deleterious gas
stream constituents and evaluate gas monitoring data once every
calendar year, not to exceed a period of 15 months. Additionally, this
final rule adds a requirement for onshore gas transmission operators to
review their internal corrosion monitoring and mitigation program
annually, not to exceed 15 months, and adjust the program as necessary
to mitigate the presence of deleterious gas stream constituents. These
requirements are in addition to the existing requirements to check
coupons or perform other methods to monitor for the actual
[[Page 52259]]
presence of internal corrosion in the case of transporting a known
corrosive gas stream. The new Sec. 192.478 does not apply to gas
gathering pipelines or distribution mains.
Section 192.485 Remedial Measures: Transmission Lines
Section 192.485 prescribes requirements for operators to perform
remedial measures to address general corrosion and localized corrosion
pitting in transmission pipelines. For such conditions, the
requirements specify that an operator may determine the strength of
pipe based on actual remaining wall thickness by using the procedure in
ASME/ANSI B31G or the procedure in AGA Pipeline Research Committee
Project PR 3-805 (RSTRENG). PHMSA has determined that additional
requirements are needed beyond ASME/ANSI B31G and RSTRENG to ensure
such calculations have a sound basis and has revised Sec. 192.485(c)
to specify that an operator must calculate the remaining strength of
the pipe in accordance with Sec. 192.712, which prescribes important
aspects such as pipe and material properties, assumptions allowed when
data is unknown, accounting for uncertainties, and recordkeeping
requirements.
Section 192.613 Continuing Surveillance
Extreme weather and natural disasters can affect the safe operation
of a pipeline. Accordingly, this final rule revises Sec. 192.613 to
require operators to perform inspections after these events and take
appropriate remedial actions.
Section 192.710 Transmission Lines: Assessments Outside of High
Consequence Areas
Section 192.710 prescribes requirements for the periodic assessment
of certain pipelines outside of HCAs. In the NPRM, PHMSA proposed for
operators to use the non-HCA repair criteria being finalized in this
rule if they performed an assessment on a non-HCA pipeline and
discovered an anomaly requiring repair. However, in splitting the
rulemaking, PHMSA finalized the assessment requirement in the 2019 Gas
Transmission Final Rule but did not incorporate regulatory text
establishing the corresponding repair criteria. Therefore, in this
final rule, PHMSA has revised the assessment requirement at Sec.
192.710 to require operators to use the repair criteria finalized in
this rulemaking if anomalies are discovered during these assessments.
Section 192.711 Transmission Lines: General Requirements for Repair
Procedures
Section 192.711 prescribes general requirements for repair
procedures. For non-HCA segments, the existing regulations required
that operators make permanent repairs as soon as feasible. However, no
specific repair criteria were detailed, and no specific timeframe or
pressure reduction requirements were provided. PHMSA has determined
that more specific repair criteria are needed for pipelines not covered
under the integrity management regulations. Such repair criteria will
help to maintain safety in a consistent manner in Class 1 through Class
4 locations that may have significant populations but that are not
HCAs. Accordingly, this final rule amends paragraph (b)(1) of Sec.
192.711 to require operators remediate specific conditions, as defined
in Sec. 192.714, on non-HCA gas transmission pipelines. Paragraph
(b)(1) retains the existing requirement that operators must repair
anomalies on gathering pipelines regulated in accordance with Sec.
192.9 as soon as feasible.
Section 192.712 Analysis of Predicted Failure Pressure and Critical
Strain Levels
In the 2019 Gas Transmission Rule, PHMSA updated and codified
minimum standards for determining the predicted failure pressure of
pipelines containing anomalies or defects associated with corrosion
metal loss and cracks. In this final rule, PHMSA is revising the repair
criteria for gas transmission pipelines, including for dents. Some of
the revised dent repair criteria allow operators to determine critical
strain levels for dents and defer repairs if critical strain levels are
not exceeded. As such, PHMSA has established minimum standards for
operators to calculate critical strain levels in pipe with dent
anomalies or defects and has included those standards in a new
paragraph (c) of Sec. 192.712. The title of this section has also been
updated to reflect this addition. PHMSA has also provided reassessment
schedules for engineering critical assessments that operators perform
to determine maximum reevaluation intervals to ensure that anomalies do
not grow to critical sizes.
Section 192.714 Transmission Lines: Permanent Field Repair of
Imperfections and Damages
Section 192.713 prescribes requirements for the permanent repair of
pipeline imperfections or damage that impairs the serviceability of
steel transmission pipelines operating at or above 40 percent of SMYS.
PHMSA has determined that more explicit requirements are needed in
Sec. 192.714 to identify criteria for the severity of imperfections or
damage that must be repaired, and to identify the timeframe within
which repairs must be made for pipelines in all class locations that
are not in HCAs. Pipelines not in HCAs can still have significant
populations that could be harmed by a pipeline leak or rupture. As
such, PHMSA has determined that repair criteria should apply to any
onshore transmission pipeline not covered under the IM regulations in
subpart O. PHMSA believes that establishing these non-HCA segment
repair conditions for Class 1 locations through Class 4 locations are
important because, even though they are not within HCAs, these
locations could be in highly populated areas and are not without
consequence to public safety and the environment.
Accordingly, this final rule creates a new Sec. 192.714 to
establish repair criteria for immediate, 2-year, and monitored
conditions that the operator must remediate or monitor to ensure
pipeline safety. PHMSA is using the same criteria as it is issuing for
HCAs, except conditions for which a 1-year response is required in HCAs
will require a 2-year response in non-HCA pipeline segments so that
operators can allocate their resources to HCAs on a higher-priority
basis. Additionally, PHMSA is prescribing more explicit requirements
for the in situ evaluation of cracks and crack-like defects using in-
the-ditch tools whenever required, such as when an ILI, SCCDA, pressure
test failure, or other assessment identifies anomalies that suggest the
presence of such defects.
Section 192.911 What are the elements of an integrity management
program?
Paragraph (k) of Sec. 192.911 requires that IM programs include a
MOC process as outlined in ASME/ANSI B31.8S, section 11. PHMSA has
determined that specific attributes and features of the MOC process
that are currently specified in ASME/ANSI B31.8S, section 11, should be
codified directly within the text of subpart O for HCAs to make the
requirements readily available to all operators of onshore gas
transmission pipelines. This change is consistent with the new
paragraph (d) in Sec. 192.13 for all onshore transmission pipelines.
[[Page 52260]]
Section 192.917 How does an operator identify potential threats to
pipeline integrity and use the threat identification in its integrity
program?
Section 192.917 requires that operators with IM programs for
covered pipeline segments identify potential threats to pipeline
integrity and use the threat identification in their integrity program.
This performance-based process includes requirements to identify
threats to which the pipeline is susceptible, collect data for
analysis, and perform a risk assessment. The regulations include
special requirements for operators to address plastic pipe and
particular threats, such as third-party damage and manufacturing and
construction defects.
As specified in Sec. 192.907(a), PHMSA expected operators to start
with a framework for IM, which would later evolve into a more detailed
and comprehensive program, and expected that an operator would
continually improve its IM program as it learned more about the process
and about the material condition of its pipelines through integrity
assessments. PHMSA elaborated on this philosophy in the 2003 IM
rule.\52\
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\52\ ``Pipeline Integrity Management in High Consequence Areas
(Gas Transmission Pipelines)''; 68 FR 69778 (Dec. 15, 2003). See 68
FR 69789.
---------------------------------------------------------------------------
Even though the IM regulations have been in effect since 2004,
PHMSA still finds certain operators have poorly developed IM programs.
The clarifications and additional specificity adopted in this final
rule, with respect to the processes an operator must use in
implementing the threat identification, risk assessment, and preventive
and mitigative measure program elements, reflect PHMSA's expectation
regarding the degree of progress operators should be making, or should
have made, during the first 10 years of the implementation of the IM
regulations.
The current IM regulations incorporate by reference ASME/ANSI
B31.8S to require that operators implement specific attributes and
features of the threat identification, data analysis, and risk
assessment process in their IM programs. In this final rule, PHMSA is
amending Sec. 192.917 to insert certain critical features of ASME/ANSI
B31.8S directly into the regulatory text. PHMSA is specifying several
pipeline attributes that must be included in pipeline risk assessments
and is explicitly requiring that operators integrate analyzed
information and ensure that data is verified and validated to the
maximum extent practical. To the degree that subjective data from SMEs
must be used, PHMSA is requiring that an operator's program account and
compensate for uncertainties in the risk model used and the data used
in the operator's risk assessment. PHMSA is also in this final rule
revising the non-exhaustive list of data to be collected for clarity or
to eliminate redundant language.
PHMSA will note that in its advisory bulletin on the verification
of records that ``verifiable'' records are those in which information
is confirmed by other complementary, but separate, documentation. Such
records might include contract specifications for a pressure test of a
line segment complemented by field logs or purchase orders with pipe
specifications verified by metallurgical tests of coupons pulled from
the same pipe segment.
Additionally, PHMSA is clarifying the performance-based risk
assessment aspects of the IM regulations in this final rule by
specifying that operators must perform risk assessments that are
adequate for evaluating the effects of interacting threats; determine
additional P&M measures needed; analyze how a potential failure could
affect HCAs, including the consequences of the entire worst-case
incident scenario from initial failure to incident termination;
identify the contribution to risk of each risk factor, or each unique
combination of risk factors that interact or simultaneously contribute
to risk at a common location; account for, and compensate for,
uncertainties in the model and the data used in the risk assessment;
and evaluate risk reduction associated with candidate risk reduction
activities, such as P&M measures.
In consideration of NTSB recommendation P-11-18, PHMSA is adopting
regulations that require operators to validate their risk models
considering incident, leak, and failure history and other historical
information. These features are currently requirements because they are
incorporated by reference in ASME/ANSI B31.8S. However, PHMSA has found
that provisions incorporated directly into its regulatory text have
higher levels of compliance. The final rule also amends the
requirements for plastic pipe to provide specific examples of integrity
threats for plastic pipe that must be addressed.
Section 192.923 How is direct assessment used and for what threats?
This final rule incorporates by reference NACE SP0206-2006,
``Internal Corrosion Direct Assessment Methodology for Pipelines
Carrying Normally Dry Natural Gas,'' for addressing ICDA, and NACE
SP0204-2008, ``Stress Corrosion Cracking Direct Assessment,'' for
addressing SCCDA. Accordingly, PHMSA has revised Sec. 192.923(b)(2)
and (3) to require operators comply with these standards.
Section 192.927 What are the requirements for using internal Corrosion
Direct Assessment (ICDA)?
Section 192.927 specifies requirements for gas transmission
pipeline operators who use ICDA for IM assessments. The requirements in
Sec. 192.927 were promulgated before NACE SP0206-2006 was published
and require that operators follow ASME/ANSI B31.8S provisions related
to ICDA. PHMSA has reviewed NACE SP0206-2006 and finds that it is more
comprehensive and rigorous than either Sec. 192.927 or ASME/ANSI
B31.8S in many respects. Therefore, PHMSA is incorporating NACE SP0206-
2006 into the regulations for the performance of ICDA and is
establishing additional requirements for addressing covered segments
within the technical process defined by the NACE standard.
This final rule requires that operators perform two direct
examinations within each covered segment the first time ICDA is
performed. These examinations are in addition to those required to
comply with the NACE standard. The additional examinations are
consistent with the current requirement in Sec. 192.927(c)(5)(ii) that
operators apply more restrictive criteria when conducting ICDA for the
first time and are intending to verify, within the HCA, that the
results of applying the process of NACE SP0206-2006 for the ICDA are
acceptable. Applying the process for NACE SP0206-2006 requires more
precise knowledge of the pipeline orientation (particularly slope) than
operators may have in many cases. Conducting examinations within the
HCA during the first application of ICDA will verify that applying the
ICDA process provides an operator with adequate information about the
covered segment. Operators who identify internal corrosion on these
additional examinations, even though excavations at locations
determined using NACE SP0206-2006 did not identify any internal
corrosion, will know that improvements are needed to their knowledge of
pipeline orientation. In addition, operators will know they need other
adjustments to their application of the NACE standard to the covered
segment for using ICDA in the future. Section 192.927(b) and (c) are
revised in this final rule to address these issues.
PHMSA notes that, for these requirements, operators are prohibited
from using assumed pipeline or operational data. Any data an operator
[[Page 52261]]
uses for its ICDA process should be based on known information, such as
the pipeline route, the pipeline diameter, and pipeline flow inputs and
outputs. Operators can choose to base their ICDA process on data that
is more conservative than their known pipeline or operational data.
Section 192.929 What are the requirements for using Direct Assessment
for Stress Corrosion Cracking (SCCDA)?
Section 192.929 specifies requirements for gas transmission
pipeline operators who use SCCDA for IM assessments. The requirements
in Sec. 192.929 were promulgated before NACE Standard Practice SP0204-
2008 was published, and the standard requires that operators follow
Appendix A3 of ASME/ANSI B31.8S. That appendix provides some guidance
for conducting SCCDA but is limited to SCC that occurs in high-pH
environments. Experience has shown that pipelines can also experience
SCC degradation in areas where the surrounding soil has a pH near
neutral (referred to as near-neutral SCC). NACE SP0204-2008 addresses
near-neutral SCC as well as high-pH SCC. NACE SP0204-2008 also provides
technical guidelines and process requirements that are both more
comprehensive and rigorous for conducting SCCDA than Sec. 192.929 or
ASME/ANSI B31.8S.
Since NACE SP0204-2008 provides comprehensive guidelines on
conducting SCCDA and is more comprehensive in scope than Appendix A3 of
ASME/ANSI B31.8S, PHMSA has concluded the quality and consistency of
SCCDA conducted under IM requirements would be improved by requiring
operators to use NACE SP0204-2008. The final rule accomplishes this.
Section 192.933 What actions must be taken to address integrity issues?
Section 192.933 specifies injurious anomalies and defects that
operators must remediate and the timeframes within which such
remediation must occur. PHMSA determined that the existing regulations
for repair criteria had gaps, as some injurious anomalies and defects
were not listed as requiring remediation in a timely manner
commensurate with their seriousness. To remedy this, in this final
rule, PHMSA is designating the following types of defects as immediate
conditions: (1) anomalies where the metal loss is greater than 80
percent of nominal wall thickness; (2) metal loss anomalies with a
predicted failure pressure less than or equal to 1.1 times the MAOP;
(3) a topside dent that has metal loss, cracking, or a stress riser;
(4) anomalies where there is an indication of metal loss affecting
certain longitudinal seams; and (5) cracks or crack-like anomalies
meeting specified criteria.
The final rule also designates the following types of defects as 1-
year conditions: (1) smooth topside dents with a depth greater than 6
percent of the pipeline diameter; (2) dents greater than 2 percent of
the pipeline diameter that are located at a girth weld or spiral seam
weld; (3) a bottom-side dent that has metal loss, cracking, or a stress
riser; (4) metal loss anomalies where a calculation of the remaining
strength of the pipe shows a predicted failure pressure ratio less than
or equal to 1.39 for Class 2 locations, and 1.50 for Class 3 locations
and Class 4 locations; (5) anomalies where there is metal loss that is
at a crossing of another pipeline, is in an area with widespread
circumferential corrosion, or is in an area that could affect a girth
weld, and that has a predicted failure pressure less than 1.39 in Class
1 locations or where Class 2 locations contain Class 1 pipe that has
been uprated in accordance with Sec. 192.611, and less than 1.50 times
the MAOP in all other Class 2 locations and all Class 3 and 4
locations; (6) anomalies where there is metal loss affecting a
longitudinal seam; and (7) any indications of cracks or crack-like
defects other than those listed as an immediate condition.
In this final rule, PHMSA is also adding requirements for
addressing regulatory gaps related to the methods for calculating
predicted failure pressure if metal loss exceeds 80 percent of wall
thickness; time-sensitive integrity threats including corrosion
affecting a longitudinal seam, especially those associated with seam
types that are known to be susceptible to latent manufacturing defects,
such as the failed pipe at San Bruno,\53\ and selective seam weld
corrosion; and the fact that the current regulations do not list SCC as
an immediate condition even though it is listed in ASME/ANSI B31.8S as
an immediate repair condition.
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\53\ These seam types include seams formed by direct current,
low- or high-frequency electric resistance welding, electric flash
welding, or with a longitudinal joint factor less than 1.0, and
where the predicted failure pressure, determined in accordance with
Sec. 192.712(d), is less than 1.25 times the MAOP.
---------------------------------------------------------------------------
With respect to SCC, PHMSA has incorporated repair criteria to
specify that operators must use engineering assessment techniques
specified in Sec. 192.712 to evaluate if cracks or crack-like
anomalies should be categorized as an ``immediate'' condition, a ``1-
year'' condition, or a ``monitored'' condition. PHMSA believes that
this will help address NTSB recommendation P-12-3, which resulted from
the investigation of the Enbridge accident near Marshall, MI.\54\
Although the NTSB recommendation was specifically made for hazardous
liquid pipelines regulated under part 195, SCC can affect gas
transmission pipelines regulated under part 192 as well.
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\54\ See NTSB Recommendation P-12-3, available at https://www.ntsb.gov/_layouts/ntsb.recsearch/Recommendation.aspx?Rec=P-12-003.
---------------------------------------------------------------------------
The current regulations do not include 1-year conditions for metal
loss anomalies. For non-immediate conditions, the regulations direct
operators to use Figure 4 in ASME/ANSI B31.8S to determine the repair
criteria for metal loss anomalies that do not meet the ``immediate''
threshold. To address this gap, PHMSA is including certain metal loss
anomalies in the list of 1-year conditions. These changes make the gas
transmission repair criteria more consistent with the hazardous liquid
repair criteria at 49 CFR 195.452(h).
PHMSA is also incorporating safety factors commensurate with the
class location in which the pipeline is located to make 1-year
conditions anomalies where the predicted failure pressure is less than
or equal to 1.39 times MAOP in Class 2 locations, and 1.50 times MAOP
in Class 3 and Class 4 locations in HCAs. Operators must continue to
use ASME/ANSI B31.8S, Figure 4 for corrosion metal loss anomalies in
Class 1 locations.
Additionally, the NTSB recommended that PHMSA revise the
``discovery of condition'' at 49 CFR 195.452(h)(2) to require, in cases
where a determination about pipeline threats has not been obtained
within 180 days following the date of inspection, that pipeline
operators notify PHMSA and provide an expected date when adequate
information will become available.\55\ PHMSA incorporated this NTSB
recommendation into Sec. Sec. 195.416(f) and 195.452(h)(2) of the
``Safety of Hazardous Liquid Pipelines'' final rule, which was
published on October 1, 2019.\56\
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\55\ NTSB Recommendation P-12-4, available at https://www.ntsb.gov/safety/safety-recs/_layouts/ntsb.recsearch/Recommendation.aspx?Rec=P-12-004.
\56\ See 84 FR 52260.
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Although the NTSB made the recommendation for hazardous liquid
pipelines regulated under part 195, the issue applies to gas
transmission pipelines regulated under part 192 as well. Accordingly,
PHMSA has
[[Page 52262]]
amended paragraph (b) of Sec. 192.933 to require that operators notify
PHMSA whenever the operator cannot obtain sufficient information to
determine if a condition presents a potential threat to the integrity
of the pipeline within 180 days of completing the assessment.
PHMSA is also finalizing requirements for the in situ evaluation of
cracks and crack-like defects using in-the-ditch tools whenever an
operator discovers conditions that need to be repaired, such as when an
ILI, an SCCDA, a pressure test failure, or another assessment
identifies such anomalies. This applies to IM pipelines the same
requirement adopted in Sec. 192.714(g) for non-IM pipelines.
Section 192.935 What additional preventive and mitigative measures must
an operator take?
Section 192.935 requires an operator to take additional measures
beyond those already required by part 192 to prevent a pipeline failure
and to mitigate the consequences of a pipeline failure in an HCA. An
operator must conduct a risk analysis to identify the additional
measures to protect the HCA and improve public safety. As discussed
earlier, PHMSA is amending Sec. 192.917 to clarify the guidance for
risk analyses operators use to evaluate and select additional P&M
measures. This final rule also adds specific enhanced measures for
operators to use for managing internal and external corrosion in HCAs
and expands the list of P&M measures operators must consider when
providing for public safety.
Specifically, operators must explicitly consider the following P&M
measures:
(i) Correcting the root causes of past incidents in order to
prevent recurrence;
(ii) O&M processes that maintain safety and the pipeline MAOP;
(iii) Adequate resources for the successful execution of these
activities within the required timeframe;
(iv) Pressure transmitters that communicate with the pipeline
control center on both sides of automatic shut-off valves and
remote-control valves;
(v) Additional right-of-way patrols;
(vi) Hydrostatic tests in areas where pipeline material has
quality issues or records that are not traceable, verifiable, and
complete;
(vii) Tests to determine unknown material, mechanical, or
chemical properties that are needed to ensure pipeline integrity or
substantiate MAOP, including material property tests from removed
pipe that is representative of the in-service pipeline;
(viii) The re-coating of damaged, poorly performing, or
disbonded coatings, and
(ix) Additional depth-of-cover surveys at roads, streams, and
rivers, among other areas.
These P&M measures do not alter the fundamental requirement for
operators to identify and implement P&M measures; rather, they provide
additional guidance and clarify PHMSA's expectations with this
important aspect of IM.
Section 29 of the 2011 Pipeline Safety Act requires operators to
consider seismicity when evaluating threats. In the 2019 Gas
Transmission Rule, PHMSA revised Sec. 192.917 to include seismicity as
a potential threat for operators to identify and evaluate. In this
final rule, PHMSA is revising this section to require operators
consider the seismicity of the area when evaluating additional P&M
measures against the threat of outside force damage.
Section 192.941 What is a low stress reassessment?
Section 192.941 specifies that, to address the threat of external
corrosion on cathodically protected pipe in an HCA segment, an operator
must perform an electrical survey (i.e., with an indirect examination
tool or method) at least every 7 years. In this final rule, PHMSA is
replacing the term ``electrical survey'' with ``indirect assessment''
to accommodate other techniques that are comparably effective.
V. Standards Incorporated by Reference
A. Summary of New and Revised Standards
Consistent with the amendments in this document, PHMSA is
incorporating by reference into the PSR several standards as described
below. Some of these standards are already incorporated by reference
into the PSR and are being extended to other sections of the
regulations. Other standards provide a technical basis for
corresponding regulatory changes in this final rule.
NACE Standard Practice 0204-2008, ``Stress Corrosion
Cracking (SCC) Direct Assessment Methodology'' (Sept. 18, 2008).
This standard addresses the situation in which a portion of a
pipeline has been identified as an area of interest with respect to SCC
based on its history, operations, and risk assessment process, and it
has been decided that direct assessment is an appropriate approach for
integrity assessment. The incorporation of this standard into the PSR
would provide guidance for managing SCC through the selection of
potential pipeline segments, selecting dig sites within those segments,
inspecting the pipe, collecting and analyzing data during the dig,
establishing a mitigation program, defining the re-evaluation interval,
and evaluating the effectiveness of the SCCDA process.
NACE Standard Practice 0206-2006, ``Internal Corrosion
Direct Assessment Methodology for Pipelines Carrying Normally Dry
Natural Gas'' (DG-ICDA) (Dec. 1, 2006).
This standard practice formalizes an internal corrosion direct
assessment method (DG-ICDA) that can be used to help ensure pipeline
integrity for pipelines carrying normally dry natural gas. The method
is applicable to natural gas pipelines that normally carry dry gas but
that may suffer from infrequent, short-term upsets of liquid water (or
other electrolyte). This standard is intended for use by pipeline
operators and others who manage pipeline integrity. The basis of DG-
ICDA is a detailed examination of locations along a pipeline where
water would first accumulate and provides information about the
downstream condition of the pipeline. If the locations along a length
of pipe most likely to accumulate water have not corroded, other
downstream locations less likely to accumulate water may be considered
free from corrosion. The presence of extensive corrosion found at many
locations during the evaluation suggests that the transported gas was
not normally dry, and this standard would not be considered applicable.
ASME/ANSI B31.8S-2004, ``Supplement to B31.8 on Managing
System Integrity of Gas Pipelines'' (Jan. 14, 2005).
This standard covers onshore gas pipeline systems constructed with
ferrous materials, including pipe, valves, appurtenances attached to
pipe, compressor units, metering stations, regulator stations, delivery
stations, holders, and fabricated assemblies. ASME/ANSI B31.8S is
specifically designed to provide the operator with the information
necessary to develop and implement an effective IM program using proven
industry practices and processes. Effective system management can
decrease repair and replacement costs, prevent malfunctions, and
minimize system downtime.
The incorporation by reference of ASME/ANSI B31.8S-2004 was
approved for Sec. Sec. 192.921 and 192.937 as of January 14, 2004.
That approval is unaffected by the section revisions in this final
rule.
ANSI/NACE Standard Practice 0502-2010, ``Pipeline External
Corrosion Direct Assessment Methodology'' (June 24, 2010).
This standard covers the NACE external corrosion direct assessment
(ECDA) process, which assesses and
[[Page 52263]]
reduces the impact of external corrosion on pipeline integrity. ECDA is
a continuous-improvement process providing the advantages of locating
areas where defects can form in the future, not just areas where
defects have already formed, thereby helping to prevent future external
corrosion damage. This standard covers the four components of ECDA:
Pre-Assessment, Indirect Inspections, Direct Examinations, and Post-
Assessment.
The incorporation by reference of ANSI/NACE Standard Practice 0502-
2010 was approved for Sec. Sec. 192.923, 192.925, 192.931, 192.935,
and 192.939 as of March 6, 2015. That approval is unaffected by the
section revisions in this final rule.
The incorporation by reference of R-STRENG and ASME/ANSI B31G in
certain sections of this rule was approved July 1, 2020, and remains
unaffected by the revisions in this final rule.
B. Availability of Standards Incorporated by Reference
PHMSA currently incorporates by reference into 49 CFR parts 192,
193, and 195 all or parts of more than 80 standards and specifications
developed and published by standard developing organizations (SDO). In
general, SDOs update and revise their published standards every 2 to 5
years to reflect modern technology and best technical practices.
The National Technology Transfer and Advancement Act of 1995 (Pub.
L. 104-113; NTTAA) directs Federal agencies to use standards developed
by voluntary consensus standards bodies in lieu of government-written
standards whenever possible. Voluntary consensus standards bodies
develop, establish, or coordinate technical standards using agreed-upon
procedures. In addition, the Office of Management and Budget (OMB)
issued Circular A-119 to implement section 12(d) of the NTTAA relative
to the utilization of consensus technical standards by Federal
agencies.\57\ This circular provides guidance for agencies
participating in voluntary consensus standards bodies and describes
procedures for satisfying the reporting requirements in the NTTAA.
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\57\ 81 FR 4673 (Jan. 27, 2016).
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Accordingly, PHMSA has the responsibility for determining, via
petitions or otherwise, which currently referenced standards should be
updated, revised, or removed, and which standards should be added to
the PSR. Revisions to materials incorporated by reference in the PSR
are handled via the rulemaking process, which allows for the public and
regulated entities to provide input. During the rulemaking process,
PHMSA must also obtain approval from the Office of the Federal Register
to incorporate by reference any new materials.
Pursuant to 49 U.S.C. 60102(p), PHMSA may not issue PSR amendments
that incorporate by reference any documents or portions thereof unless
the documents or portions thereof are made available to the public,
free of charge. Further, the Office of the Federal Register issued a
rulemaking on November 7, 2014, revising 1 CFR 51.5(b) to require that
agencies detail in the preamble of a final rulemaking the ways the
materials it incorporates by reference are reasonably available to
interested parties, and how interested parties can obtain those
materials.\58\
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\58\ 79 FR 66278.
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To meet its statutory obligation for this rulemaking, PHMSA
negotiated agreements with SDOs to provide free online access to
standards that are incorporated by reference or proposed to be
incorporated by reference. PHMSA will also provide individual members
of the public temporary access to any standard that is incorporated by
reference. Requests for access can be sent to the following email
address: [email protected]; please include your phone number,
physical address, and an email address and PHMSA will respond within 5
business days and provide access to the standard. PHMSA also notes that
standards incorporated by reference in the PSR can be obtained from the
organization developing each standard. Section 192.7 provides the
contact information for each of those standard-developing
organizations.
VI. Regulatory Analysis and Notices
A. Statutory/Legal Authority for This Rulemaking
This final rule is published under the existing authorities of the
Secretary of Transportation delegated to the PHMSA Administrator
pursuant to 49 CFR 1.97. Among the statutory authorities delegated to
PHMSA are section 60102 of the Federal Pipeline Safety Statutes (49
U.S.C. 60101 et seq.) (authorizing issuance of regulations governing
design, installation, inspection, emergency plans and procedures,
testing, construction, extension, operation, replacement, and
maintenance of pipeline facilities) and section 28 of the Mineral
Leasing Act, as amended (30 U.S.C. 185(w)(3)). For a complete listing
of authorities, see 49 CFR 1.97.
B. Executive Order 12866 and DOT Regulatory Policies and Procedures
Executive Order 12866 (``Regulatory Planning and Review'') \59\
requires that agencies ``should assess all costs and benefits of
available regulatory alternatives, including the alternative of not
regulating.'' Agencies should consider quantifiable measures and
qualitative measures of costs and benefits that are difficult to
quantify. Further, Executive Order 12866 requires that agencies
``should maximize net benefits (including potential economic,
environmental, public health and safety, and other advantages;
distributive impacts; and equity), unless a statute requires another
regulatory approach.'' Similarly, DOT Order 2100.6A (``Rulemaking and
Guidance Procedures'') requires that regulations issued by PHMSA and
other DOT Operating Administrations should consider an assessment of
the potential benefits, costs, and other important impacts of the
proposed action and should quantify (to the extent practicable) the
benefits, costs, and any significant distributional impacts, including
any environmental impacts. The Federal Pipeline Safety Statutes at 49
U.S.C. 60102(b)(5) further authorize only those safety requirements
whose benefits (including safety and environmental benefits) have been
determined to justify their costs.
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\59\ 58 FR 51735 (Oct. 4, 1993).
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This action has been determined to be significant under Executive
Order 12866. It is also considered significant under DOT Order 2100.6A
because of significant congressional, State, industry, and public
interest in pipeline safety. The final rule has been reviewed by the
Office of Management and Budget in accordance with Executive Order
12866 and is consistent with the requirements of Executive Order 12866,
49 U.S.C. 60102(b)(5), and DOT Order 2100.6. The Office of Information
and Regulatory Affairs (OIRA) has not designated this rule as a ``major
rule'' as defined by the Congressional Review Act (5 U.S.C. 801 et
seq.).
Executive Order 12866 and DOT Order 2100.6A also require PHMSA to
provide a meaningful opportunity for public participation, which also
reinforces requirements for notice and comment under the Administrative
Procedure Act (5 U.S.C. 551 et seq.). Therefore, in the NPRM, PHMSA
sought public comment on its proposed revisions to the PSR and the
preliminary cost and benefit analyses in the PRIA, as
[[Page 52264]]
well as any information that could assist in quantifying the costs and
benefits of this rulemaking. Those comments are addressed in this final
rule, and additional discussion about the costs and benefits of the
final rule are provided within the RIA posted in the rulemaking docket.
The table below summarizes the annualized costs for the provisions
in the final rule. These estimates reflect the timing of the compliance
actions taken by operators and are annualized, where applicable, over
20 years and discounted using rates of 3 percent and 7 percent. PHMSA
estimates incremental costs for the final requirements in section 5 of
the RIA. The costs of this final rule reflect MOC process improvements,
additional corrosion control requirements, programmatic changes related
to inspections following extreme weather events, and compliance with
the revised repair criteria. PHMSA finds that the other final rule
requirements will not result in an incremental cost. PHMSA estimates
the annualized cost of this rule is $16.7 million at a 7 percent
discount rate.
Table 1--Annualized Cost of the Final Rule, Year 1-Year 20
[$2019 USD thousands]
------------------------------------------------------------------------
Discount rate
Provision -------------------------------
3% 7%
------------------------------------------------------------------------
Integrity Management Process $0 $0
Improvements *.........................
Management of Change Process 1,194 1,223
Improvements...........................
Corrosion Control....................... 8,662 8,998
Extreme Weather......................... 55 78
Repair Criteria......................... 2,725 6,357
-------------------------------
Total............................... 12,637 16,656
------------------------------------------------------------------------
* No incremental costs are estimated for this topic area.
The benefits of the final rule consist of improved safety and
avoided environmental harms (including greenhouse gas emissions) from
reduction of risk of incidents on natural gas pipelines and will depend
on the degree to which compliance actions result in additional safety
measures, relative to the baseline, and the effectiveness of these
measures in preventing or mitigating future pipeline releases or other
incidents. PHMSA changed its benefit analysis approach for the RIA
relative to the PRIA. The PRIA quantified and monetized the NPRM's
benefits, while the RIA does not monetize this final rule's benefits.
PHMSA chose not to monetize benefits in the RIA based on the public
comments received in response to the PRIA and the uncertainty
associated with quantifying changes in incident rates that can be
explicitly attributed to the final rule's provisions.
For more information, please see the RIA posted in the rulemaking
docket.
C. Regulatory Flexibility Act
The Regulatory Flexibility Act (5 U.S.C. 601 et seq.) requires
agencies to prepare a Final Regulatory Flexibility Analysis (FRFA) for
any final rule subject to notice-and-comment rulemaking under the APA
unless the agency head certifies that the rule will not have a
significant economic impact on a substantial number of small entities.
This final rule was developed in accordance with Executive Order 13272
(``Proper Consideration of Small Entities in Agency Rulemaking'') \60\
to promote compliance with the Regulatory Flexibility Act and to ensure
that the potential impacts of the rulemaking on small entities has been
properly considered.
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\60\ 68 FR 7990 (Feb. 19, 2003).
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PHMSA prepared a FRFA, which is available in the docket for the
rulemaking. In it, PHMSA certifies that the rule will not have a
significant impact on a substantial number of small entities.
D. Executive Order 13175: Consultation and Coordination With Indian
Tribal Governments
PHMSA analyzed this final rule per the principles and criteria in
Executive Order 13175 (``Consultation and Coordination with Indian
Tribal Governments'') \61\ and DOT Order 5301.1 (``Department of
Transportation Policies, Programs, and Procedures Affecting American
Indians, Alaska Natives, and Tribes''). Executive Order 13175 requires
agencies to assure meaningful and timely input from Tribal Government
representatives in the development of rules that significantly or
uniquely affect Tribal communities by imposing ``substantial direct
compliance costs'' or ``substantial direct effects'' on such
communities or the relationship and distribution of power between the
Federal Government and Tribes.
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\61\ 65 FR 67249 (Nov. 6, 2000).
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PHMSA assessed the impact of the rulemaking and determined that it
would not significantly or uniquely affect Tribal communities or Tribal
governments. The rulemaking's regulatory amendments are facially
neutral and would have broad, national scope; PHMSA, therefore, does
not expect this rulemaking to significantly or uniquely affect Tribal
communities, much less impose substantial compliance costs on Native
American Tribal governments or mandate Tribal action. And insofar as
PHMSA expects the rulemaking will improve transmission pipeline safety
and environmental risks, PHMSA does not expect it would entail
disproportionately high adverse risks for Tribal communities. PHMSA
also received no comments alleging ``substantial direct compliance
costs'' or ``substantial direct effects'' on Tribal communities and
Governments. For these reasons, PHMSA has determined the funding and
consultation requirements of Executive Order 13175 and DOT Order 5301.1
do not apply.
E. Paperwork Reduction Act
Under the Paperwork Reduction Act of 1995 (44 U.S.C. 3501 et seq.),
no person is required to respond to an information collection unless it
has been approved by OMB and displays a valid OMB control number.
Pursuant to implementing regulations at 5 CFR 1320.8(d), PHMSA is
required to provide interested members of the public and affected
agencies with an opportunity to comment on information collection and
recordkeeping requests.
On April 8, 2016, PHMSA published an NPRM seeking public comments
on proposed revisions of the PSR
[[Page 52265]]
applicable to the safety of gas transmission pipelines and gas
gathering pipelines. Based on the provisions in the NPRM, PHMSA
proposed corresponding changes to information collections. PHMSA
determined it would be more effective to first advance a rulemaking
that focused on the mandates from the 2011 Pipeline Safety Act and
subsequently split out the other provisions contained in the NPRM into
three separate rules. As such, in this rulemaking, PHMSA has removed
all references to the changes in the information collections covered in
those other rulemakings. PHMSA will submit information collection
revision requests to OMB based on the requirements contained within
this final rule.
PHMSA estimates that the proposals in this final rule will involve
new and amended information collections as described below. The
following information is provided for each information collection: (1)
title of the information collection; (2) OMB control number; (3)
current expiration date; (4) type of request; (5) abstract of the
information collection activity; (6) description of affected public;
(7) estimate of total annual reporting and recordkeeping burden; and
(8) frequency of collection. Relevant information collections consist
of the following:
1. Title: Record Keeping Requirements for Gas Pipeline Operators.
OMB Control Number: 2137-0049.
Current Expiration Date: 3/31/2025.
Abstract: A person owning or operating a natural gas pipeline
facility is required to maintain records, make reports, and provide
information to the Secretary of Transportation upon request. Based on
the proposed revisions in this final rule, 16 new recordkeeping
requirements are being added to the pipeline safety regulations for
owners and operators of gas transmission pipelines. PHMSA expects these
new mandatory recordkeeping requirements to result in 1,902 responses
and 9,530 burden hours.
Affected Public: Gas Transmission Pipeline Operators.
Annual Reporting and Recordkeeping Burden:
Total Annual Responses: 3,863,374.
Total Annual Burden Hours: 1,686,560.
Frequency of Collection: On occasion.
2. Title: Notification Requirements for Gas Transmission Pipelines.
OMB Control Number: 2137-0636.
Current Expiration Date: 01/31/2023.
Abstract: A person owning or operating a natural gas pipeline
facility is required to provide information to the Secretary of
Transportation at the Secretary's request in accordance with 49 U.S.C.
60117. The regulations in 49 CFR part 192 require operators to make
various notifications upon the occurrence of certain events. Based on
the proposed revisions in this final rule, 6 new notification
requirements are being added to the PSR for owners and operators of gas
transmission pipelines. PHMSA expects these revisions to result in 268
additional responses and 290 additional burden hours for this
information collection. These mandatory notification requirements are
necessary to ensure safe operation of transmission pipelines, ascertain
compliance with gas pipeline safety regulations, and to provide a
background for incident investigations.
Affected Public: Gas Transmission Pipeline Operators.
Annual Reporting and Recordkeeping Burden:
Total Annual Responses: 990.
Total Annual Burden Hours: 1,360.
Frequency of Collection: On occasion.
3. Title: Annual Reports for Gas Pipeline Operators
OMB Control Number: 2137-0522.
Current Expiration Date: 3/31/2025.
Abstract: This information collection covers the collection of
annual report data from natural gas pipeline operators. PHMSA is
revising the Gas Transmission and Gas Gathering Annual Report (form
PHMSA F7 100.2-1) to collect more granular data on conditions being
repaired outside of HCA segments. Operators currently provide the
number of anomalies outside of HCAs based on assessment methods,
however, PHMSA requires operators to further categorize the data in
accordance with 49 CFR 192.713. Based on the proposed revisions, PHMSA
estimates that it will take an additional 30 minutes per report to
include the newly required data--increasing the burden for completing
each annual report to 47.5 hours. This change results in an overall
burden increase of 905 hours for this information collection.
Affected Public: Natural Gas Pipeline Operators.
Annual Reporting and Recordkeeping Burden:
Total Annual Responses: 3,053.
Total Annual Burden Hours: 95,521.
Frequency of Collection: On occasion.
Requests for copies of these information collections should be
directed to Angela Hill or Cameron Satterthwaite, Office of Pipeline
Safety (PHP-30), Pipeline Hazardous Materials Safety Administration
(PHMSA), 2nd Floor, 1200 New Jersey Avenue, SE, Washington, DC 20590-
0001, Telephone (202) 366-4595.
F. Unfunded Mandates Reform Act of 1995
The Unfunded Mandates Reform Act (2 U.S.C. 1501 et seq.) requires
agencies to assess the effects of Federal regulatory actions on State,
local, and Tribal governments, and the private sector. For any NPRM or
final rule that includes a Federal mandate that may result in the
expenditure by State, local, and Tribal governments, in the aggregate,
or by the private sector of $100 million or more in 1996 dollars in any
given year, the agency must prepare, amongst other things, a written
statement that qualitatively and quantitatively assesses the costs and
benefits of the Federal mandate.
As explained in the RIA, PHMSA determined that this final rule does
not impose enforceable duties on State, local, or Tribal governments or
on the private sector of $100 million or more (in 1996 dollars) in any
one year. A copy of the RIA is available for review in the docket.
G. National Environmental Policy Act
The National Environmental Policy Act of 1969 (42 U.S.C. 4321 et
seq., NEPA), requires Federal agencies to consider the consequences of
major Federal actions and prepare a detailed statement on actions
significantly affecting the quality of the human environment. The
Council on Environmental Quality implementing regulations (40 CFR parts
1500-1508) require Federal agencies to conduct an environmental review
considering (1) the need for the action, (2) alternatives to the
action, (3) probable environmental impacts of the action and
alternatives, and (4) the agencies and persons consulted during the
consideration process. DOT Order 5610.1C (``Procedures for Considering
Environmental Impacts'') establishes departmental procedures for
evaluation of environmental impacts under NEPA and its implementing
regulations.
PHMSA has completed its NEPA analysis. Based on the environmental
assessment, PHMSA determined that an environmental impact statement is
not required for this rulemaking because it will not have a significant
impact on the human environment. The final EA and Finding of No
Significant Impact have been placed into the docket addressing the
comments received.
H. Executive Order 13132
PHMSA analyzed this final rule in accordance with Executive Order
13132 (``Federalism'').\62\ Executive Order
[[Page 52266]]
13132 requires agencies to assure meaningful and timely input by State
and local officials in the development of regulatory policies that may
have ``substantial direct effects on the States, on the relationship
between the national government and the States, or on the distribution
of power and responsibilities among the various levels of government.''
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\62\ 64 FR 43255 (Aug.10, 1999).
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The final rule does not have a substantial direct effect on the
State and local governments, the relationship between the Federal
Government and the States, or the distribution of power and
responsibilities among the various levels of government. This
rulemaking action does not impose substantial direct compliance costs
on State and local governments. Section 60104(c) of the Federal
Pipeline Safety Statutes prohibits certain State safety regulation of
interstate pipelines. Under the Federal Pipeline Safety Statutes,
States can augment pipeline safety requirements for intrastate
pipelines regulated by PHMSA but may not approve safety requirements
less stringent than those required by Federal law. A State may also
regulate an intrastate pipeline facility that PHMSA does not regulate.
In this instance, the preemptive effect of the final rule is limited to
the minimum level necessary to achieve the objectives of the pipeline
safety laws under which the final rule is promulgated. Therefore, the
consultation and funding requirements of Executive Order 13132 do not
apply.
I. Executive Order 13211
Executive Order 13211 (``Actions Concerning Regulations That
Significantly Affect Energy Supply, Distribution, or Use'') \63\
requires Federal agencies to prepare a Statement of Energy Effects for
any ``significant energy action.'' Executive Order 13211 defines a
``significant energy action'' as any action by an agency (normally
published in the Federal Register) that promulgates, or is expected to
lead to the promulgation of, a final rule or regulation that (1)(i) is
a significant regulatory action under Executive Order 12866 or any
successor order and (ii) is likely to have a significant adverse effect
on the supply, distribution, or use of energy (including a shortfall in
supply, price increases, and increased use of foreign supplies); or (2)
is designated by the Administrator of the OIRA as a significant energy
action.
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\63\ 66 FR 28355 (May 18, 2001).
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This final rule is a significant action under Executive Order
12866; however, it is expected to have an annual effect on the economy
of less than $100 million. Further, this action is not likely to have a
significant adverse effect on the supply, distribution, or use of
energy in the United States. The Administrator of OIRA has not
designated the final rule as a significant energy action. For
additional discussion of the anticipated economic impact of this
rulemaking, please review the RIA posted in the rulemaking docket.
J. Privacy Act Statement
Anyone may search the electronic form of all comments received for
any of our dockets. You may review DOT's complete Privacy Act Statement
\64\ at: https://www.govinfo.gov/content/pkg/FR-2000-04-11/pdf/00-8505.pdf.
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\64\ 65 FR 19476 (Apr. 11, 2000).
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K. Executive Order 13609 and International Trade Analysis
Executive Order 13609 (``Promoting International Regulatory
Cooperation'') \65\ requires agencies consider whether the impacts
associated with significant variations between domestic and
international regulatory approaches are unnecessary or may impair the
ability of American business to export and compete internationally. In
meeting shared challenges involving health, safety, labor, security,
environmental, and other issues, international regulatory cooperation
can identify approaches that are at least as protective as those that
are or would be adopted in the absence of such cooperation.
International regulatory cooperation can also reduce, eliminate, or
prevent unnecessary differences in regulatory requirements.
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\65\ 77 FR 26413 (May 4, 2012).
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Similarly, the Trade Agreements Act of 1979 (Pub. L. 96-39), as
amended by the Uruguay Round Agreements Act (Pub. L. 103-465),
prohibits Federal agencies from establishing any standards or engaging
in related activities that create unnecessary obstacles to the foreign
commerce of the United States. For purposes of these requirements,
Federal agencies may participate in the establishment of international
standards, so long as the standards have a legitimate domestic
objective, such as providing for safety, and do not operate to exclude
imports that meet this objective. The statute also requires
consideration of international standards and, where appropriate, that
they be the basis for U.S. standards.
PHMSA participates in the establishment of international standards
to protect the safety of the American public. PHMSA has assessed the
effects of the rulemaking and determined that it will not cause
unnecessary obstacles to foreign trade.
L. Environmental Justice
DOT Order 5610.2(b) and Executive Orders 12898 (``Federal Actions
to Address Environmental Justice in Minority Populations and Low-Income
Populations''),\66\ 13985 (``Advancing Racial Equity and Support for
Underserved Communities Through the Federal Government''),\67\ 13990
(``Protecting Public Health and the Environment and Restoring Science
To Tackle the Climate Crisis''),\68\ and 14008 (``Tackling the Climate
Crisis at Home and Abroad'') \69\ require DOT operational
administrations to achieve environmental justice as part of their
mission by identifying and addressing, as appropriate,
disproportionately high and adverse human health or environmental
effects, including interrelated social and economic effects, of their
programs, policies, and activities on minority populations, low-income
populations, and other underserved disadvantaged communities.
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\66\ 59 FR 7629 (Feb. 16, 1994).
\67\ 86 FR 7009 (Jan. 20, 2021).
\68\ 86 FR 7037 (Jan. 20, 2021).
\69\ 86 FR 7619 (Feb. 1, 2021).
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PHMSA has evaluated this final rule under DOT Order 5610.2(b) and
the Executive Orders listed above and determined it would not cause
disproportionately high and adverse human health and environmental
effects on minority populations, low-income populations, and other
underserved and disadvantaged communities. The rulemaking is facially
neutral and national in scope; it is neither directed toward a
particular population, region, or community, nor is it expected to
adversely impact any particular population, region, or community. And
insofar as PHMSA expects the rulemaking would reduce the safety and
environmental risks associated with natural gas transmission pipelines,
many of which are located in the vicinity of environmental justice
communities,\70\ PHMSA expects the regulatory amendments introduced by
this final rule would reduce adverse human health and environmental
risks for minority populations, low-income populations, and other
underserved and other disadvantaged communities in the vicinity of
those pipelines. Lastly, as
[[Page 52267]]
explained in the final EA, PHMSA expects that the regulatory amendments
in this final rule will yield GHG emissions reductions, thereby
reducing the risks posed by anthropogenic climate change to minority,
low-income, underserved, and other disadvantaged populations and
communities.
---------------------------------------------------------------------------
\70\ See Ryan Emmanuel, et al., ``Natural Gas Gathering and
Transmission Pipelines and Social Vulnerability in the United
States,'' 5:6 GeoHealth (June 2021), https://agupubs.onlinelibrary.wiley.com/toc/24711403/2021/5/6 (concluding
that natural gas gathering and transmission infrastructure is
disproportionately sited in socially-vulnerable communities).
---------------------------------------------------------------------------
List of Subjects in 49 CFR Part 192
Corrosion control, Incorporation by reference, Installation of pipe
in a ditch, Integrity management, Internal inspection device,
Management of change, Pipeline safety, Repair criteria, Surveillance.
In consideration of the foregoing, PHMSA amends 49 CFR part 192 as
follows:
PART 192--TRANSPORTATION OF NATURAL AND OTHER GAS BY PIPELINE:
MINIMUM FEDERAL SAFETY STANDARDS
0
1. The authority citation for part 192 continues to read as follows:
Authority: 30 U.S.C. 185(w)(3), 49 U.S.C. 5103, 60101 et seq.,
and 49 CFR 1.97.
0
2. In Sec. 192.3:
0
a. Add definitions for ``Close interval survey'', ``Distribution
center'', ``Dry gas or dry natural gas'', ``Hard spot'', ``In-line
inspection (ILI)'', and ``In-line inspection tool or instrumented
internal inspection device'' in alphabetical order;
0
b. Revise the definition for ``Transmission line''; and
0
c. Add the definition ``Wrinkle bend'' in alphabetical order.
The additions and revision read as follows:
Sec. 192.3 Definitions.
* * * * *
Close interval survey means a series of closely and properly spaced
pipe-to-electrolyte potential measurements taken over the pipe to
assess the adequacy of cathodic protection or to identify locations
where a current may be leaving the pipeline that may cause corrosion
and for the purpose of quantifying voltage (IR) drops other than those
across the structure electrolyte boundary, such as when performed as a
current interrupted, depolarized, or native survey.
* * * * *
Distribution center means the initial point where gas enters piping
used primarily to deliver gas to customers who purchase it for
consumption, as opposed to customers who purchase it for resale, for
example:
(1) At a metering location;
(2) A pressure reduction location; or
(3) Where there is a reduction in the volume of gas, such as a
lateral off a transmission line.
* * * * *
Dry gas or dry natural gas means gas above its dew point and
without condensed liquids.
* * * * *
Hard spot means an area on steel pipe material with a minimum
dimension greater than two inches (50.8 mm) in any direction and
hardness greater than or equal to Rockwell 35 HRC (Brinell 327 HB or
Vickers 345 HV10).
* * * * *
In-line inspection (ILI) means an inspection of a pipeline from the
interior of the pipe using an inspection tool also called intelligent
or smart pigging. This definition includes tethered and self-propelled
inspection tools.
In-line inspection tool or instrumented internal inspection device
means an instrumented device or vehicle that uses a non-destructive
testing technique to inspect the pipeline from the inside in order to
identify and characterize flaws to analyze pipeline integrity; also
known as an intelligent or smart pig.
* * * * *
Transmission line means a pipeline or connected series of
pipelines, other than a gathering line, that:
(1) Transports gas from a gathering pipeline or storage facility to
a distribution center, storage facility, or large volume customer that
is not down-stream from a distribution center;
(2) Has an MAOP of 20 percent or more of SMYS;
(3) Transports gas within a storage field; or
(4) Is voluntarily designated by the operator as a transmission
pipeline.
Note 1 to transmission line. A large volume customer may receive
similar volumes of gas as a distribution center, and includes
factories, power plants, and institutional users of gas.
* * * * *
Wrinkle bend means a bend in the pipe that:
(1) Was formed in the field during construction such that the
inside radius of the bend has one or more ripples with:
(i) An amplitude greater than or equal to 1.5 times the wall
thickness of the pipe, measured from peak to valley of the ripple; or
(ii) With ripples less than 1.5 times the wall thickness of the
pipe and with a wrinkle length (peak to peak) to wrinkle height (peak
to valley) ratio under 12.
(2)(i) If the length of the wrinkle bend cannot be reliably
determined, then wrinkle bend means a bend in the pipe where (h/D)*100
exceeds 2 when S is less than 37,000 psi (255 MPa), where (h/D)*100
exceeds for psi [ for MPa] when S is greater than 37,000 psi (255 MPa)
but less than 47,000 psi (324 MPa), and where (h/D)*100 exceeds 1 when
S is 47,000 psi (324 MPa) or more.
(ii) Where:
(A) D = Outside diameter of the pipe, in. (mm);
(B) h = Crest-to-trough height of the ripple, in. (mm); and
(C) S = Maximum operating hoop stress, psi (S/145, MPa).
0
3. In Sec. 192.7:
0
a. Revise paragraphs (a) and (c)(6);
0
b. Redesignate paragraph (h)(1) as paragraph (h)(4) and paragraph
(h)(2) as paragraph (h)(1);
0
c. Add new paragraph (h)(2) and paragraph (h)(3); and
0
d. Revise newly redesignated paragraph (h)(4).
The revisions and additions read as follows:
Sec. 192.7 What documents are incorporated by reference partly or
wholly in this part?
(a) Certain material is incorporated by reference into this part
with the approval of the Director of the Federal Register under 5
U.S.C. 552(a) and 1 CFR part 51. All approved material is available for
inspection at the Office of Pipeline Safety, Pipeline and Hazardous
Materials Safety Administration, 1200 New Jersey Avenue SE, Washington,
DC 20590, 202-366-4046, https://www.phmsa.dot.gov/pipeline/regs, and at
the National Archives and Records Administration (NARA). For
information on the availability of this material at NARA, email
[email protected], or go to www.archives.gov/federal-register/cfr/ibr-locations.html. It is also available from the sources in the
following paragraphs of this section.
* * * * *
(c) * * *
(6) ASME/ANSI B31.8S-2004, ``Supplement to B31.8 on Managing System
Integrity of Gas Pipelines,'' approved January 14, 2005, (ASME/ANSI
B31.8S), IBR approved for Sec. Sec. 192.13(d); 192.714(c) and (d);
192.903 note to potential impact radius; 192.907 introductory text and
(b); 192.911 introductory text, (i), and (k) through (m); 192.913(a)
through (c); 192.917(a) through (e); 192.921(a); 192.923(b);
192.925(b); 192.927(b) and (c); 192.929(b); 192.933(c) and (d);
192.935(a) and (b); 192.937(c); 192.939(a); and 192.945(a).
* * * * *
[[Page 52268]]
(h) * * *
(2) NACE SP0204-2008, Standard Practice, ``Stress Corrosion
Cracking (SCC) Direct Assessment Methodology,'' reaffirmed September
18, 2008, (NACE SP0204); IBR approved for Sec. Sec. 192.923(b);
192.929(b) introductory text, (b)(1) through (3), (b)(5) introductory
text, and (b)(5)(i).
(3) NACE SP0206-2006, Standard Practice, ``Internal Corrosion
Direct Assessment Methodology for Pipelines Carrying Normally Dry
Natural Gas (DG-ICDA),'' approved December 1, 2006, (NACE SP0206), IBR
approved for Sec. Sec. 192.923(b); 192.927(b), (c) introductory text,
and (c)(1) through (4).
(4) ANSI/NACE SP0502-2010, Standard Practice, ``Pipeline External
Corrosion Direct Assessment Methodology,'' revised June 24, 2010, (NACE
SP0502), IBR approved for Sec. Sec. 192.319(f); 192.461(h);
192.923(b); 192.925(b); 192.931(d); 192.935(b); and 192.939(a).
* * * * *
0
4. In Sec. 192.9, paragraphs (b), (c), (d)(1) and (2), and (e)(1)(i)
and (ii) are revised to read as follows:
Sec. 192.9 What requirements apply to gathering pipelines?
* * * * *
(b) Offshore lines. An operator of an offshore gathering line must
comply with requirements of this part applicable to transmission lines,
except the requirements in Sec. Sec. 192.13(d), 192.150, 192.285(e),
192.319(d) through (g), 192.461(f) through (i), 192.465(d) and (f),
192.473(c), 192.478, 192.485(c), 192.493, 192.506, 192.607, 192.613(c),
192.619(e), 192.624, 192.710, 192.712, and 192.714 and in subpart O of
this part.
(c) Type A lines. An operator of a Type A regulated onshore
gathering line must comply with the requirements of this part
applicable to transmission lines, except the requirements in Sec. Sec.
192.13(d), 192.150, 192.285(e), 192.319(d) through (g), 192.461(f)
through (i), 192.465(d) and (f), 192.473(c), 192.478, 192.485(c)
192.493, 192.506, 192.607, 192.613(c), 192.619(e), 192.624, 192.710,
192.712, and 192.714 and in subpart O of this part. However, an
operator of a Type A regulated onshore gathering line in a Class 2
location may demonstrate compliance with subpart N of this part by
describing the processes it uses to determine the qualification of
persons performing operations and maintenance tasks.
(d) * * *
(1) If a line is new, replaced, relocated, or otherwise changed,
the design, installation, construction, initial inspection, and initial
testing must be in accordance with requirements of this part applicable
to transmission lines. Compliance with Sec. Sec. 192.67, 192.127,
192.179(e) and (f), 192.205, 192.227(c), 192.285(e), 192.319(d) through
(g), 192.506, 192.634, and 192.636 is not required;
(2) If the pipeline is metallic, control corrosion according to
requirements of subpart I of this part applicable to transmission
lines, except the requirements in Sec. Sec. 192.461(f) through (i),
192.465(d) and (f), 192.473(c), 192.478, 192.485(c), and 192.493;
* * * * *
(e) * * *
(1) * * *
(i) Except as provided in paragraph (h) of this section for pipe
and components made with composite materials, the design, installation,
construction, initial inspection, and initial testing of a new,
replaced, relocated, or otherwise changed Type C gathering line, must
be done in accordance with the requirements in subparts B through G and
J of this part applicable to transmission lines. Compliance with
Sec. Sec. 192.67, 192.127, 192.179(e) and (f), 192.205, 192.227(c),
192.285(e), 192.319(d) through (g), 192.506, 192.634, and 192.636 is
not required;
(ii) If the pipeline is metallic, control corrosion according to
requirements of subpart I of this part applicable to transmission
lines, except the requirements in Sec. Sec. 192.461(f) through (i),
192.465(d) and (f), 192.473(c), 192.478, 192.485(c), and 192.493;
* * * * *
0
5. In Sec. 192.13, paragraph (d) is added to read as follows:
Sec. 192.13 What general requirements apply to pipelines regulated
under this part?
* * * * *
(d) Each operator of an onshore gas transmission pipeline must
evaluate and mitigate, as necessary, significant changes that pose a
risk to safety or the environment through a management of change
process. Each operator of an onshore gas transmission pipeline must
develop and follow a management of change process, as outlined in ASME/
ANSI B31.8S, section 11 (incorporated by reference, see Sec. 192.7),
that addresses technical, design, physical, environmental, procedural,
operational, maintenance, and organizational changes to the pipeline or
processes, whether permanent or temporary. A management of change
process must include the following: reason for change, authority for
approving changes, analysis of implications, acquisition of required
work permits, documentation, communication of change to affected
parties, time limitations, and qualification of staff. For pipeline
segments other than those covered in subpart O of this part, this
management of change process must be implemented by February 26, 2024.
The requirements of this paragraph (d) do not apply to gas gathering
pipelines. Operators may request an extension of up to 1 year by
submitting a notification to PHMSA at least 90 days before February 26,
2024, in accordance with Sec. 192.18. The notification must include a
reasonable and technically justified basis, an up-to-date plan for
completing all actions required by this section, the reason for the
requested extension, current safety or mitigation status of the
pipeline segment, the proposed completion date, and any needed
temporary safety measures to mitigate the impact on safety.
0
6. In Sec. 192.18, paragraph (c) is revised to read as follows:
Sec. 192.18 How to notify PHMSA.
* * * * *
(c) Unless otherwise specified, if an operator submits, pursuant to
Sec. 192.8, Sec. 192.9, Sec. 192.13, Sec. 192.179, Sec. 192.319,
Sec. 192.461, Sec. 192.506, Sec. 192.607, Sec. 192.619, Sec.
192.624, Sec. 192.632, Sec. 192.634, Sec. 192.636, Sec. 192.710,
Sec. 192.712, Sec. 192.714, Sec. 192.745, Sec. 192.917, Sec.
192.921, Sec. 192.927, Sec. 192.933, or Sec. 192.937, a notification
for use of a different integrity assessment method, analytical method,
compliance period, sampling approach, pipeline material, or technique
(e.g., ``other technology'' or ``alternative equivalent technology'')
than otherwise prescribed in those sections, that notification must be
submitted to PHMSA for review at least 90 days in advance of using the
other method, approach, compliance timeline, or technique. An operator
may proceed to use the other method, approach, compliance timeline, or
technique 91 days after submitting the notification unless it receives
a letter from the Associate Administrator for Pipeline Safety informing
the operator that PHMSA objects to the proposal or that PHMSA requires
additional time and/or more information to conduct its review.
0
7. In Sec. 192.319, paragraphs (d) through (g) are added to read as
follows:
Sec. 192.319 Installation of pipe in a ditch.
* * * * *
(d) Promptly after a ditch for an onshore steel transmission line
is backfilled (if the construction project involves 1,000 feet or more
of continuous backfill length along the
[[Page 52269]]
pipeline), but not later than 6 months after placing the pipeline in
service, the operator must perform an assessment to assess any coating
damage and ensure integrity of the coating using direct current voltage
gradient (DCVG), alternating current voltage gradient (ACVG), or other
technology that provides comparable information about the integrity of
the coating. Coating surveys must be conducted, except in locations
where effective coating surveys are precluded by geographical,
technical, or safety reasons.
(e) An operator must notify PHMSA in accordance with Sec. 192.18
at least 90 days in advance of using other technology to assess
integrity of the coating under paragraph (d) of this section.
(f) An operator must repair any coating damage classified as severe
(voltage drop greater than 60 percent for DCVG or 70 dB[micro]V for
ACVG) in accordance with section 4 of NACE SP0502 (incorporated by
reference, see Sec. 192.7) within 6 months after the pipeline is
placed in service, or as soon as practicable after obtaining necessary
permits, not to exceed 6 months after the receipt of permits.
(g) An operator of an onshore steel transmission pipeline must make
and retain for the life of the pipeline records documenting the coating
assessment findings and remedial actions performed under paragraphs (d)
through (f) of this section.
0
8. In Sec. 192.461, paragraph (a)(4) is revised and paragraphs (f)
through (i) are added to read as follows:
Sec. 192.461 External corrosion control: Protective coating.
(a) * * *
(4) Have sufficient strength to resist damage due to handling
(including, but not limited to, transportation, installation, boring,
and backfilling) and soil stress; and
* * * * *
(f) Promptly after the backfill of an onshore steel transmission
pipeline ditch following repair or replacement (if the repair or
replacement results in 1,000 feet or more of backfill length along the
pipeline), but no later than 6 months after the backfill, the operator
must perform an assessment to assess any coating damage and ensure
integrity of the coating using direct current voltage gradient (DCVG),
alternating current voltage gradient (ACVG), or other technology that
provides comparable information about the integrity of the coating.
Coating surveys must be conducted, except in locations where effective
coating surveys are precluded by geographical, technical, or safety
reasons.
(g) An operator must notify PHMSA in accordance with Sec. 192.18
at least 90 days in advance of using other technology to assess
integrity of the coating under paragraph (f) of this section.
(h) An operator of an onshore steel transmission pipeline must
develop a remedial action plan and apply for any necessary permits
within 6 months of completing the assessment that identified the
deficiency. The operator must repair any coating damage classified as
severe (voltage drop greater than 60 percent for DCVG or 70 dB[micro]V
for ACVG) in accordance with section 4 of NACE SP0502 (incorporated by
reference, see Sec. 192.7) within 6 months of the assessment, or as
soon as practicable after obtaining necessary permits, not to exceed 6
months after the receipt of permits.
(i) An operator of an onshore steel transmission pipeline must make
and retain for the life of the pipeline records documenting the coating
assessment findings and remedial actions performed under paragraphs (f)
through (h) of this section.
0
9. In Sec. 192.465, the section heading and paragraph (d) are revised
and paragraph (f) is added to read as follows:
Sec. 192.465 External corrosion control: Monitoring and remediation.
* * * * *
(d) Each operator must promptly correct any deficiencies indicated
by the inspection and testing required by paragraphs (a) through (c) of
this section. For onshore gas transmission pipelines, each operator
must develop a remedial action plan and apply for any necessary permits
within 6 months of completing the inspection or testing that identified
the deficiency. Remedial action must be completed promptly, but no
later than the earliest of the following: prior to the next inspection
or test interval required by this section; within 1 year, not to exceed
15 months, of the inspection or test that identified the deficiency; or
as soon as practicable, not to exceed 6 months, after obtaining any
necessary permits.
* * * * *
(f) An operator must determine the extent of the area with
inadequate cathodic protection for onshore gas transmission pipelines
where any annual test station reading (pipe-to-soil potential
measurement) indicates cathodic protection levels below the required
levels in appendix D to this part.
(1) Gas transmission pipeline operators must investigate and
mitigate any non-systemic or location-specific causes.
(2) To address systemic causes, an operator must conduct close
interval surveys in both directions from the test station with a low
cathodic protection reading at a maximum interval of approximately 5
feet or less. An operator must conduct close interval surveys unless it
is impractical based upon geographical, technical, or safety reasons.
An operator must complete close interval surveys required by this
section with the protective current interrupted unless it is
impractical to do so for technical or safety reasons. An operator must
remediate areas with insufficient cathodic protection levels, or areas
where protective current is found to be leaving the pipeline, in
accordance with paragraph (d) of this section. An operator must confirm
the restoration of adequate cathodic protection following the
implementation of remedial actions undertaken to mitigate systemic
causes of external corrosion.
0
10. In Sec. 192.473, paragraph (c) is added to read as follows:
Sec. 192.473 External corrosion control: Interference currents.
* * * * *
(c) For onshore gas transmission pipelines, the program required by
paragraph (a) of this section must include:
(1) Interference surveys for a pipeline system to detect the
presence and level of any electrical stray current. Interference
surveys must be conducted when potential monitoring indicates a
significant increase in stray current, or when new potential stray
current sources are introduced, such as through co-located pipelines,
structures, or high voltage alternating current (HVAC) power lines,
including from additional generation, a voltage up-rating, additional
lines, new or enlarged power substations, or new pipelines or other
structures;
(2) Analysis of the results of the survey to determine the cause of
the interference and whether the level could cause significant
corrosion, impede safe operation, or adversely affect the environment
or public;
(3) Development of a remedial action plan to correct any instances
where interference current is greater than or equal to 100 amps per
meter squared or if it impedes the safe operation of a pipeline, or if
it may cause a condition that would adversely impact the environment or
the public; and
(4) Application for any necessary permits within 6 months of
completing the interference survey that identified
[[Page 52270]]
the deficiency. An operator must complete remedial actions promptly,
but no later than the earliest of the following: within 15 months after
completing the interference survey that identified the deficiency; or
as soon as practicable, but not to exceed 6 months, after obtaining any
necessary permits.
0
11. Section 192.478 is added to read as follows:
Sec. 192.478 Internal corrosion control: Onshore transmission
monitoring and mitigation.
(a) Each operator of an onshore gas transmission pipeline with
corrosive constituents in the gas being transported must develop and
implement a monitoring and mitigation program to mitigate the corrosive
effects, as necessary. Potentially corrosive constituents include, but
are not limited to: carbon dioxide, hydrogen sulfide, sulfur, microbes,
and liquid water, either by itself or in combination. An operator must
evaluate the partial pressure of each corrosive constituent, where
applicable, by itself or in combination, to evaluate the effect of the
corrosive constituents on the internal corrosion of the pipe and
implement mitigation measures as necessary.
(b) The monitoring and mitigation program described in paragraph
(a) of this section must include:
(1) The use of gas-quality monitoring methods at points where gas
with potentially corrosive contaminants enters the pipeline to
determine the gas stream constituents.
(2) Technology to mitigate the potentially corrosive gas stream
constituents. Such technologies may include product sampling, inhibitor
injections, in-line cleaning pigging, separators, or other technology
that mitigates potentially corrosive effects.
(3) An evaluation at least once each calendar year, at intervals
not to exceed 15 months, to ensure that potentially corrosive gas
stream constituents are effectively monitored and mitigated.
(c) An operator must review its monitoring and mitigation program
at least once each calendar year, at intervals not to exceed 15 months,
and based on the results of its monitoring and mitigation program,
implement adjustments, as necessary.
0
12. In Sec. 192.485, paragraph (c) is revised to read as follows:
Sec. 192.485 Remedial measures: Transmission lines.
* * * * *
(c) Calculating remaining strength. Under paragraphs (a) and (b) of
this section, the strength of pipe based on actual remaining wall
thickness must be determined and documented in accordance with Sec.
192.712.
0
13. In Sec. 192.613, paragraph (c) is added to read as follows:
Sec. 192.613 Continuing surveillance.
* * * * *
(c) Following an extreme weather event or natural disaster that has
the likelihood of damage to pipeline facilities by the scouring or
movement of the soil surrounding the pipeline or movement of the
pipeline, such as a named tropical storm or hurricane; a flood that
exceeds the river, shoreline, or creek high-water banks in the area of
the pipeline; a landslide in the area of the pipeline; or an earthquake
in the area of the pipeline, an operator must inspect all potentially
affected onshore transmission pipeline facilities to detect conditions
that could adversely affect the safe operation of that pipeline.
(1) An operator must assess the nature of the event and the
physical characteristics, operating conditions, location, and prior
history of the affected pipeline in determining the appropriate method
for performing the initial inspection to determine the extent of any
damage and the need for the additional assessments required under this
paragraph (c)(1).
(2) An operator must commence the inspection required by paragraph
(c) of this section within 72 hours after the point in time when the
operator reasonably determines that the affected area can be safely
accessed by personnel and equipment, and the personnel and equipment
required to perform the inspection as determined by paragraph (c)(1) of
this section are available. If an operator is unable to commence the
inspection due to the unavailability of personnel or equipment, the
operator must notify the appropriate PHMSA Region Director as soon as
practicable.
(3) An operator must take prompt and appropriate remedial action to
ensure the safe operation of a pipeline based on the information
obtained as a result of performing the inspection required by paragraph
(c) of this section. Such actions might include, but are not limited
to:
(i) Reducing the operating pressure or shutting down the pipeline;
(ii) Modifying, repairing, or replacing any damaged pipeline
facilities;
(iii) Preventing, mitigating, or eliminating any unsafe conditions
in the pipeline right-of-way;
(iv) Performing additional patrols, surveys, tests, or inspections;
(v) Implementing emergency response activities with Federal, State,
or local personnel; or
(vi) Notifying affected communities of the steps that can be taken
to ensure public safety.
0
14. In Sec. 192.710, paragraph (f) is revised as follows:
Sec. 192.710 Transmission lines: Assessments outside of high
consequence areas.
* * * * *
(f) Remediation. An operator must comply with the requirements in
Sec. Sec. 192.485, 192.711, 192.712, 192.713, and 192.714, where
applicable, if a condition that could adversely affect the safe
operation of a pipeline is discovered.
* * * * *
0
15. In Sec. 192.711, paragraph (b)(1) is revised to read as follows:
Sec. 192.711 Transmission lines: General requirements for repair
procedures.
* * * * *
(b) * * *
(1)(i) Non-integrity management repairs for gathering lines and
offshore transmission lines: For gathering lines subject to this
section in accordance with Sec. 192.9 and for offshore transmission
lines, an operator must make permanent repairs as soon as feasible.
(ii) Non-integrity management repairs for onshore transmission
lines: Except for gathering lines exempted from this section in
accordance with Sec. 192.9 and offshore transmission lines, after May
24, 2023, whenever an operator discovers any condition that could
adversely affect the safe operation of a pipeline segment not covered
by an integrity management program under subpart O of this part, it
must correct the condition as prescribed in Sec. 192.714.
* * * * *
0
16. In Sec. 192.712, the section heading and paragraph (b) are revised
and paragraphs (c) and (h) are added to read as follows:
Sec. 192.712 Analysis of predicted failure pressure and critical
strain level.
* * * * *
(b) Corrosion metal loss. When analyzing corrosion metal loss under
this section, an operator must use a suitable remaining strength
calculation method including, ASME/ANSI B31G (incorporated by
reference, see Sec. 192.7); R-STRENG (incorporated by reference, see
Sec. 192.7); or an alternative equivalent method of remaining strength
calculation that will provide an equally conservative result.
(1) If an operator would choose to use a remaining strength
calculation method that could provide a less conservative result than
the methods listed in
[[Page 52271]]
paragraph (b) introductory text, the operator must notify PHMSA in
advance in accordance with Sec. 192.18(c).
(2) The notification provided for by paragraph (b)(1) of this
section must include a comparison of its predicted failure pressures to
R-STRENG or ASME/ANSI B31G, all burst pressure tests used, and any
other technical reviews used to qualify the calculation method(s) for
varying corrosion profiles.
(c) Dents and other mechanical damage. To evaluate dents and other
mechanical damage that could result in a stress riser or other
integrity impact, an operator must develop a procedure and perform an
engineering critical assessment as follows:
(1) Identify and evaluate potential threats to the pipe segment in
the vicinity of the anomaly or defect, including ground movement,
external loading, fatigue, cracking, and corrosion.
(2) Review high-resolution magnetic flux leakage (HR-MFL) high-
resolution deformation, inertial mapping, and crack detection inline
inspection data for damage in the dent area and any associated weld
region, including available data from previous inline inspections.
(3) Perform pipeline curvature-based strain analysis using recent
HR-Deformation inspection data.
(4) Compare the dent profile between the most recent and previous
in-line inspections to identify significant changes in dent depth and
shape.
(5) Identify and quantify all previous and present significant
loads acting on the dent.
(6) Evaluate the strain level associated with the anomaly or defect
and any nearby welds using Finite Element Analysis, or other technology
in accordance with this section. Using Finite Element Analysis to
quantify the dent strain, and then estimating and evaluating the damage
using the Strain Limit Damage (SLD) and Ductile Failure Damage
Indicator (DFDI) at the dent, are appropriate evaluation methods.
(7) The analyses performed in accordance with this section must
account for material property uncertainties, model inaccuracies, and
inline inspection tool sizing tolerances.
(8) Dents with a depth greater than 10 percent of the pipe outside
diameter or with geometric strain levels that exceed the lessor of 10
percent or exceed the critical strain for the pipe material properties
must be remediated in accordance with Sec. 192.713, Sec. 192.714, or
Sec. 192.933, as applicable.
(9) Using operational pressure data, a valid fatigue life
prediction model that is appropriate for the pipeline segment, and
assuming a reassessment safety factor of 5 or greater for the
assessment interval, estimate the fatigue life of the dent by Finite
Element Analysis or other analytical technique that is technically
appropriate for dent assessment and reassessment intervals in
accordance with this section. Multiple dent or other fatigue models
must be used for the evaluation as a part of the engineering critical
assessment.
(10) If the dent or mechanical damage is suspected to have cracks,
then a crack growth rate assessment is required to ensure adequate life
for the dent with crack(s) until remediation or the dent with crack(s)
must be evaluated and remediated in accordance with the criteria and
timing requirements in Sec. 192.713, Sec. 192.714, or Sec. 192.933,
as applicable.
(11) An operator using an engineering critical assessment
procedure, other technologies, or techniques to comply with paragraph
(c) of this section must submit advance notification to PHMSA, with the
relevant procedures, in accordance with Sec. 192.18.
* * * * *
(h) Reassessments. If an operator uses an engineering critical
assessment method in accordance with paragraphs (c) and (d) of this
section to determine the maximum reevaluation intervals, the operator
must reassess the anomalies as follows:
(1) If the anomaly is in an HCA, the operator must reassess the
anomaly within a maximum of 7 years in accordance with Sec.
192.939(a), unless the safety factor is expected to go below what is
specified in paragraph (c) or (d) of this section.
(2) If the anomaly is outside of an HCA, the operator must perform
a reassessment of the anomaly within a maximum of 10 years in
accordance with Sec. 192.710(b), unless the anomaly safety factor is
expected to go below what is specified in paragraph (c) or (d) of this
section.
0
17. Section 192.714 is added to read as follows:
Sec. 192.714 Transmission lines: Repair criteria for onshore
transmission pipelines.
(a) Applicability. This section applies to onshore transmission
pipelines not subject to the repair criteria in subpart O of this part,
and which do not operate under an alternative MAOP in accordance with
Sec. Sec. 192.112, 192.328, and 192.620. Pipeline segments that are
located in high consequence areas, as defined in Sec. 192.903, must
comply with the applicable actions specified by the integrity
management requirements in subpart O. Pipeline segments operating under
an alternative MAOP in accordance with Sec. Sec. 192.112, 192.328, and
192.620 must comply with Sec. 192.620(d)(11).
(b) General. Each operator must, in repairing its pipeline systems,
ensure that the repairs are made in a safe manner and are made to
prevent damage to persons, property, and the environment. A pipeline
segment's operating pressure must be less than the predicted failure
pressure determined in accordance with Sec. 192.712 during repair
operations. Repairs performed in accordance with this section must use
pipe and material properties that are documented in traceable,
verifiable, and complete records. If documented data required for any
analysis, including predicted failure pressure for determining MAOP, is
not available, an operator must obtain the undocumented data through
Sec. 192.607.
(c) Schedule for evaluation and remediation. An operator must
remediate conditions according to a schedule that prioritizes the
conditions for evaluation and remediation. Unless paragraph (d) of this
section provides a special requirement for remediating certain
conditions, an operator must calculate the predicted failure pressure
of anomalies or defects and follow the schedule in ASME/ANSI B31.8S
(incorporated by reference, see Sec. 192.7), section 7, Figure 4. If
an operator cannot meet the schedule for any condition, the operator
must document the reasons why it cannot meet the schedule and how the
changed schedule will not jeopardize public safety. Each condition that
meets any of the repair criteria in paragraph (d) of this section in an
onshore steel transmission pipeline must be--
(1) Removed by cutting out and replacing a cylindrical piece of
pipe that will permanently restore the pipeline's MAOP based on the use
of Sec. 192.105 and the design factors for the class location in which
it is located; or
(2) Repaired by a method, shown by technically proven engineering
tests and analyses, that will permanently restore the pipeline's MAOP
based upon the determined predicted failure pressure times the design
factor for the class location in which it is located.
(d) Remediation of certain conditions. For onshore transmission
pipelines not located in high consequence areas, an operator must
remediate a listed condition according to the following criteria:
(1) Immediate repair conditions. An operator must repair the
following conditions immediately upon discovery:
(i) Metal loss anomalies where a calculation of the remaining
strength of the pipe at the location of the anomaly
[[Page 52272]]
shows a predicted failure pressure, determined in accordance with Sec.
192.712(b), of less than or equal to 1.1 times the MAOP.
(ii) A dent located between the 8 o'clock and 4 o'clock positions
(upper \2/3\ of the pipe) that has metal loss, cracking, or a stress
riser, unless an engineering analysis performed in accordance with
Sec. 192.712(c) demonstrates critical strain levels are not exceeded.
(iii) Metal loss greater than 80 percent of nominal wall regardless
of dimensions.
(iv) Metal loss preferentially affecting a detected longitudinal
seam, if that seam was formed by direct current, low-frequency or high-
frequency electric resistance welding, electric flash welding, or has a
longitudinal joint factor less than 1.0, and the predicted failure
pressure determined in accordance with Sec. 192.712(d) is less than
1.25 times the MAOP.
(v) A crack or crack-like anomaly meeting any of the following
criteria:
(A) Crack depth plus any metal loss is greater than 50 percent of
pipe wall thickness;
(B) Crack depth plus any metal loss is greater than the inspection
tool's maximum measurable depth; or
(C) The crack or crack-like anomaly has a predicted failure
pressure, determined in accordance with Sec. 192.712(d), that is less
than 1.25 times the MAOP.
(vi) An indication or anomaly that, in the judgment of the person
designated by the operator to evaluate the assessment results, requires
immediate action.
(2) Two-year conditions. An operator must repair the following
conditions within 2 years of discovery:
(i) A smooth dent located between the 8 o'clock and 4 o'clock
positions (upper \2/3\ of the pipe) with a depth greater than 6 percent
of the pipeline diameter (greater than 0.50 inches in depth for a
pipeline diameter less than Nominal Pipe Size (NPS) 12), unless an
engineering analysis performed in accordance with Sec. 192.712(c)
demonstrates critical strain levels are not exceeded.
(ii) A dent with a depth greater than 2 percent of the pipeline
diameter (0.250 inches in depth for a pipeline diameter less than NPS
12) that affects pipe curvature at a girth weld or at a longitudinal or
helical (spiral) seam weld, unless an engineering analysis performed in
accordance with Sec. 192.712(c) demonstrates critical strain levels
are not exceeded.
(iii) A dent located between the 4 o'clock and 8 o'clock positions
(lower \1/3\ of the pipe) that has metal loss, cracking, or a stress
riser, unless an engineering analysis performed in accordance with
Sec. 192.712(c) demonstrates critical strain levels are not exceeded.
(iv) For metal loss anomalies, a calculation of the remaining
strength of the pipe shows a predicted failure pressure, determined in
accordance with Sec. 192.712(b) at the location of the anomaly, of
less than 1.39 times the MAOP for Class 2 locations, or less than 1.50
times the MAOP for Class 3 and 4 locations. For metal loss anomalies in
Class 1 locations with a predicted failure pressure greater than 1.1
times MAOP, an operator must follow the remediation schedule specified
in ASME/ANSI B31.8S (incorporated by reference, see Sec. 192.7),
section 7, Figure 4, as specified in paragraph (c) of this section.
(v) Metal loss that is located at a crossing of another pipeline,
is in an area with widespread circumferential corrosion, or could
affect a girth weld, and that has a predicted failure pressure,
determined in accordance with Sec. 192.712(b), less than 1.39 times
the MAOP for Class 1 locations or where Class 2 locations contain Class
1 pipe that has been uprated in accordance with Sec. 192.611, or less
than 1.50 times the MAOP for all other Class 2 locations and all Class
3 and 4 locations.
(vi) Metal loss preferentially affecting a detected longitudinal
seam, if that seam was formed by direct current, low-frequency or high-
frequency electric resistance welding, electric flash welding, or that
has a longitudinal joint factor less than 1.0, and where the predicted
failure pressure determined in accordance with Sec. 192.712(d) is less
than 1.39 times the MAOP for Class 1 locations or where Class 2
locations contain Class 1 pipe that has been uprated in accordance with
Sec. 192.611, or less than 1.50 times the MAOP for all other Class 2
locations and all Class 3 and 4 locations.
(vii) A crack or crack-like anomaly that has a predicted failure
pressure, determined in accordance with Sec. 192.712(d), that is less
than 1.39 times the MAOP for Class 1 locations or where Class 2
locations contain Class 1 pipe that has been uprated in accordance with
Sec. 192.611, or less than 1.50 times the MAOP for all other Class 2
locations and all Class 3 and 4 locations.
(3) Monitored conditions. An operator must record and monitor the
following conditions during subsequent risk assessments and integrity
assessments for any change that may require remediation.
(i) A dent that is located between the 4 o'clock and 8 o'clock
positions (bottom \1/3\ of the pipe) with a depth greater than 6
percent of the pipeline diameter (greater than 0.50 inches in depth for
a pipeline diameter less than NPS 12).
(ii) A dent located between the 8 o'clock and 4 o'clock positions
(upper \2/3\ of the pipe) with a depth greater than 6 percent of the
pipeline diameter (greater than 0.50 inches in depth for a pipeline
diameter less than NPS 12), and where an engineering analysis performed
in accordance with Sec. 192.712(c) determines that critical strain
levels are not exceeded.
(iii) A dent with a depth greater than 2 percent of the pipeline
diameter (0.250 inches in depth for a pipeline diameter less than NPS
12) that affects pipe curvature at a girth weld or longitudinal or
helical (spiral) seam weld, and where an engineering analysis of the
dent and girth or seam weld, performed in accordance with Sec.
192.712(c), demonstrates critical strain levels are not exceeded. These
analyses must consider weld mechanical properties.
(iv) A dent that has metal loss, cracking, or a stress riser, and
where an engineering analysis performed in accordance with Sec.
192.712(c) demonstrates critical strain levels are not exceeded.
(v) Metal loss preferentially affecting a detected longitudinal
seam, if that seam was formed by direct current, low-frequency or high-
frequency electric resistance welding, electric flash welding, or that
has a longitudinal joint factor less than 1.0, and where the predicted
failure pressure, determined in accordance with Sec. 192.712(d), is
greater than or equal to 1.39 times the MAOP for Class 1 locations or
where Class 2 locations contain Class 1 pipe that has been uprated in
accordance with Sec. 192.611, or is greater than or equal to 1.50
times the MAOP for all other Class 2 locations and all Class 3 and 4
locations.
(vi) A crack or crack-like anomaly for which the predicted failure
pressure, determined in accordance with Sec. 192.712(d), is greater
than or equal to 1.39 times the MAOP for Class 1 locations or where
Class 2 locations contain Class 1 pipe that has been uprated in
accordance with Sec. 192.611, or is greater than or equal to 1.50
times the MAOP for all other Class 2 locations and all Class 3 and 4
locations.
(e) Temporary pressure reduction. (1) Immediately upon discovery
and until an operator remediates the condition specified in paragraph
(d)(1) of this section, or upon a determination by an
[[Page 52273]]
operator that it is unable to respond within the time limits for the
conditions specified in paragraph (d)(2) of this section, the operator
must reduce the operating pressure of the affected pipeline to any one
of the following based on safety considerations for the public and
operating personnel:
(i) A level not exceeding 80 percent of the operating pressure at
the time the condition was discovered;
(ii) A level not exceeding the predicted failure pressure times the
design factor for the class location in which the affected pipeline is
located; or
(iii) A level not exceeding the predicted failure pressure divided
by 1.1.
(2) An operator must notify PHMSA in accordance with Sec. 192.18
if it cannot meet the schedule for evaluation and remediation required
under paragraph (c) or (d) of this section and cannot provide safety
through a temporary reduction in operating pressure or other action.
Notification to PHMSA does not alleviate an operator from the
evaluation, remediation, or pressure reduction requirements in this
section.
(3) When a pressure reduction, in accordance with paragraph (e) of
this section, exceeds 365 days, an operator must notify PHMSA in
accordance with Sec. 192.18 and explain the reasons for the
remediation delay. This notice must include a technical justification
that the continued pressure reduction will not jeopardize the integrity
of the pipeline.
(4) An operator must document and keep records of the calculations
and decisions used to determine the reduced operating pressure and the
implementation of the actual reduced operating pressure for a period of
5 years after the pipeline has been repaired.
(f) Other conditions. Unless another timeframe is specified in
paragraph (d) of this section, an operator must take appropriate
remedial action to correct any condition that could adversely affect
the safe operation of a pipeline system in accordance with the
criteria, schedules, and methods defined in the operator's operating
and maintenance procedures.
(g) In situ direct examination of crack defects. Whenever an
operator finds conditions that require the pipeline to be repaired, in
accordance with this section, an operator must perform a direct
examination of known locations of cracks or crack-like defects using
technology that has been validated to detect tight cracks (equal to or
less than 0.008 inches crack opening), such as inverse wave field
extrapolation (IWEX), phased array ultrasonic testing (PAUT),
ultrasonic testing (UT), or equivalent technology. ``In situ''
examination tools and procedures for crack assessments (length, depth,
and volumetric) must have performance and evaluation standards,
including pipe or weld surface cleanliness standards for the
inspection, confirmed by subject matter experts qualified by knowledge,
training, and experience in direct examination inspection for accuracy
of the type of defects and pipe material being evaluated. The
procedures must account for inaccuracies in evaluations and fracture
mechanics models for failure pressure determinations.
(h) Determining predicted failure pressures and critical strain
levels. An operator must perform all determinations of predicted
failure pressures and critical strain levels required by this section
in accordance with Sec. 192.712.
0
18. In Sec. 192.911, paragraph (k) is revised to read as follows:
Sec. 192.911 What are the elements of an integrity management
program?
* * * * *
(k) A management of change process as required by Sec. 192.13(d).
* * * * *
0
19. In Sec. 192.917, paragraphs (a) through (d) are revised to read as
follows:
Sec. 192.917 How does an operator identify potential threats to
pipeline integrity and use the threat identification in its integrity
program?
(a) Threat identification. An operator must identify and evaluate
all potential threats to each covered pipeline segment. Potential
threats that an operator must consider include, but are not limited to,
the threats listed in ASME/ANSI B31.8S (incorporated by reference, see
Sec. 192.7), section 2, which are grouped under the following four
threat categories:
(1) Time dependent threats such as internal corrosion, external
corrosion, and stress corrosion cracking;
(2) Stable threats, such as manufacturing, welding, fabrication, or
construction defects;
(3) Time independent threats, such as third party damage,
mechanical damage, incorrect operational procedure, weather related and
outside force damage, to include consideration of seismicity, geology,
and soil stability of the area; and
(4) Human error, such as operational or maintenance mishaps, or
design and construction mistakes.
(b) Data gathering and integration. To identify and evaluate the
potential threats to a covered pipeline segment, an operator must
gather and integrate existing data and information on the entire
pipeline that could be relevant to the covered segment. In performing
data gathering and integration, an operator must follow the
requirements in ASME/ANSI B31.8S, section 4.
Operators must begin to integrate all pertinent data elements
specified in this section starting on May 24, 2023, with all available
attributes integrated by February 26, 2024. An operator may request an
extension of up to 1 year by submitting a notification to PHMSA at
least 90 days before February 26, 2024, in accordance with Sec.
192.18. The notification must include a reasonable and technically
justified basis, an up-to-date plan for completing all actions required
by this paragraph (b), the reason for the requested extension, current
safety or mitigation status of the pipeline segment, the proposed
completion date, and any needed temporary safety measures to mitigate
the impact on safety. An operator must gather and evaluate the set of
data listed in paragraph (b)(1) of this section. The evaluation must
analyze both the covered segment and similar non-covered segments, and
it must:
(1) Integrate pertinent information about pipeline attributes to
ensure safe operation and pipeline integrity, including information
derived from operations and maintenance activities required under this
part, and other relevant information, including, but not limited to:
(i) Pipe diameter, wall thickness, seam type, and joint factor;
(ii) Manufacturer and manufacturing date, including manufacturing
data and records;
(iii) Material properties including, but not limited to, grade,
specified minimum yield strength (SMYS), and ultimate tensile strength;
(iv) Equipment properties;
(v) Year of installation;
(vi) Bending method;
(vii) Joining method, including process and inspection results;
(viii) Depth of cover;
(ix) Crossings, casings (including if shorted), and locations of
foreign line crossings and nearby high voltage power lines;
(x) Hydrostatic or other pressure test history, including test
pressures and test leaks or failures, failure causes, and repairs;
(xi) Pipe coating methods (both manufactured and field applied),
including the method or process used to apply girth weld coating,
inspection reports, and coating repairs;
(xii) Soil, backfill;
[[Page 52274]]
(xiii) Construction inspection reports, including but not limited
to:
(A) Post backfill coating surveys; and
(B) Coating inspection (``jeeping'' or ``holiday inspection'')
reports;
(xiv) Cathodic protection installed, including, but not limited to,
type and location;
(xv) Coating type;
(xvi) Gas quality;
(xvii) Flow rate;
(xviii) Normal maximum and minimum operating pressures, including
maximum allowable operating pressure (MAOP);
(xix) Class location;
(xx) Leak and failure history, including any in-service ruptures or
leaks from incident reports, abnormal operations, safety-related
conditions (both reported and unreported) and failure investigations
required by Sec. 192.617, and their identified causes and
consequences;
(xxi) Coating condition;
(xxii) Cathodic protection (CP) system performance;
(xxiii) Pipe wall temperature;
(xxiv) Pipe operational and maintenance inspection reports,
including, but not limited to:
(A) Data gathered through integrity assessments required under this
part, including, but not limited to, in-line inspections, pressure
tests, direct assessments, guided wave ultrasonic testing, or other
methods;
(B) Close interval survey (CIS) and electrical survey results;
(C) CP rectifier readings;
(D) CP test point survey readings and locations;
(E) Alternating current, direct current, and foreign structure
interference surveys;
(F) Pipe coating surveys, including surveys to detect coating
damage, disbonded coatings, or other conditions that compromise the
effectiveness of corrosion protection, including, but not limited to,
direct current voltage gradient or alternating current voltage gradient
inspections;
(G) Results of examinations of exposed portions of buried pipelines
(e.g., pipe and pipe coating condition, see Sec. 192.459), including
the results of any non-destructive examinations of the pipe, seam, or
girth weld (i.e. bell hole inspections);
(H) Stress corrosion cracking excavations and findings;
(I) Selective seam weld corrosion excavations and findings;
(J) Any indication of seam cracking; and
(K) Gas stream sampling and internal corrosion monitoring results,
including cleaning pig sampling results;
(xxv) External and internal corrosion monitoring;
(xxvi) Operating pressure history and pressure fluctuations,
including an analysis of effects of pressure cycling and instances of
exceeding MAOP by any amount;
(xxvii) Performance of regulators, relief valves, pressure control
devices, or any other device to control or limit operating pressure to
less than MAOP;
(xxviii) Encroachments;
(xxix) Repairs;
(xxx) Vandalism;
(xxxi) External forces;
(xxxii) Audits and reviews;
(xxxiii) Industry experience for incident, leak, and failure
history;
(xxxiv) Aerial photography; and
(xxxv) Exposure to natural forces in the area of the pipeline,
including seismicity, geology, and soil stability of the area.
(2) Use validated information and data as inputs, to the maximum
extent practicable. If input is obtained from subject matter experts
(SME), an operator must employ adequate control measures to ensure
consistency and accuracy of information. Control measures may include
training of SMEs or the use of outside technical experts (independent
expert reviews) to assess the quality of processes and the judgment of
SMEs. An operator must document the names and qualifications of the
individuals who approve SME inputs used in the current risk assessment.
(3) Identify and analyze spatial relationships among anomalous
information (e.g., corrosion coincident with foreign line crossings or
evidence of pipeline damage where overhead imaging shows evidence of
encroachment).
(4) Analyze the data for interrelationships among pipeline
integrity threats, including combinations of applicable risk factors
that increase the likelihood of incidents or increase the potential
consequences of incidents.
(c) Risk assessment. An operator must conduct a risk assessment
that follows ASME/ANSI B31.8S, section 5, and that analyzes the
identified threats and potential consequences of an incident for each
covered segment. An operator must ensure the validity of the methods
used to conduct the risk assessment considering the incident, leak, and
failure history of the pipeline segments and other historical
information. Such a validation must ensure the risk assessment methods
produce a risk characterization that is consistent with the operator's
and industry experience, including evaluations of the cause of past
incidents, as determined by root cause analysis or other equivalent
means, and include sensitivity analysis of the factors used to
characterize both the likelihood of loss of pipeline integrity and
consequences of the postulated loss of pipeline integrity. An operator
must use the risk assessment to determine additional preventive and
mitigative measures needed for each covered segment in accordance with
Sec. 192.935 and periodically evaluate the integrity of each covered
pipeline segment in accordance with Sec. 192.937. Beginning February
26, 2024, the risk assessment must:
(1) Analyze how a potential failure could affect high consequence
areas;
(2) Analyze the likelihood of failure due to each individual threat
and each unique combination of threats that interact or simultaneously
contribute to risk at a common location;
(3) Account for, and compensate for, uncertainties in the model and
the data used in the risk assessment; and
(4) Evaluate the potential risk reduction associated with candidate
risk reduction activities, such as preventive and mitigative measures,
and reduced anomaly remediation and assessment intervals.
(5) In conjunction with Sec. 192.917(b), an operator may request
an extension of up to 1 year for the requirements of this paragraph by
submitting a notification to PHMSA at least 90 days before February 26,
2024, in accordance with Sec. 192.18. The notification must include a
reasonable and technically justified basis, an up-to-date plan for
completing all actions required by this paragraph (c)(5), the reason
for the requested extension, current safety or mitigation status of the
pipeline segment, the proposed completion date, and any needed
temporary safety measures to mitigate the impact on safety.
(d) Plastic transmission pipeline. An operator of a plastic
transmission pipeline must assess the threats to each covered segment
using the information in sections 4 and 5 of ASME B31.8S and consider
any threats unique to the integrity of plastic pipe, such as poor joint
fusion practices, pipe with poor slow crack growth (SCG) resistance,
brittle pipe, circumferential cracking, hydrocarbon softening of the
pipe, internal and external loads, longitudinal or lateral loads,
proximity to elevated heat sources, and point loading.
* * * * *
0
20. In Sec. 192.923, paragraphs (b)(2) and (3) are revised to read as
follows:
Sec. 192.923 How is direct assessment used and for what threats?
* * * * *
[[Page 52275]]
(b) * * *
(2) Section 192.927 and NACE SP0206 (incorporated by reference, see
Sec. 192.7), if addressing internal corrosion (IC).
(3) Section 192.929 and NACE SP0204 (incorporated by reference, see
Sec. 192.7), if addressing stress corrosion cracking (SCC).
* * * * *
0
21. In Sec. 192.927, paragraphs (b) and (c) are revised to read as
follows:
Sec. 192.927 What are the requirements for using Internal Corrosion
Direct Assessment (ICDA)?
* * * * *
(b) General requirements. An operator using direct assessment as an
assessment method to address internal corrosion in a covered pipeline
segment must follow the requirements in this section and in NACE SP0206
(incorporated by reference, see Sec. 192.7). The Dry Gas Internal
Corrosion Direct Assessment (DG-ICDA) process described in this section
applies only for a segment of pipe transporting normally dry natural
gas (see Sec. 192.3) and not for a segment with electrolytes normally
present in the gas stream. If an operator uses ICDA to assess a covered
segment operating with electrolytes present in the gas stream, the
operator must develop a plan that demonstrates how it will conduct ICDA
in the segment to address internal corrosion effectively and must
notify PHMSA in accordance with Sec. 192.18. In the event of a
conflict between this section and NACE SP0206, the requirements in this
section control.
(c) The ICDA plan. An operator must develop and follow an ICDA plan
that meets NACE SP0206 (incorporated by reference, see Sec. 192.7) and
that implements all four steps of the DG-ICDA process, including pre-
assessment, indirect inspection, detailed examination at excavation
locations, and post-assessment evaluation and monitoring. The plan must
identify the locations of all ICDA regions within covered segments in
the transmission system. An ICDA region is a continuous length of pipe
(including weld joints), uninterrupted by any significant change in
water or flow characteristics, that includes similar physical
characteristics or operating history. An ICDA region extends from the
location where liquid may first enter the pipeline and encompasses the
entire area along the pipeline where internal corrosion may occur until
a new input introduces the possibility of water entering the pipeline.
In cases where a single covered segment is partially located in two or
more ICDA regions, the four-step ICDA process must be completed for
each ICDA region in which the covered segment is partially located to
complete the assessment of the covered segment.
(1) Preassessment. An operator must comply with NACE SP0206
(incorporated by reference, see Sec. 192.7) in conducting the
preassessment step of the ICDA process.
(2) Indirect inspection. An operator must comply with NACE SP0206
(incorporated by reference, see Sec. 192.7), and the following
additional requirements, in conducting the Indirect Inspection step of
the ICDA process. An operator must explicitly document the results of
its feasibility assessment as required by NACE SP0206, section 3.3
(incorporated by reference, see Sec. 192.7); if any condition that
precludes the successful application of ICDA applies, then ICDA may not
be used, and another assessment method must be selected. When
performing the indirect inspection, the operator must use actual
pipeline-specific data, exclusively. The use of assumed pipeline or
operational data is prohibited. When calculating the critical
inclination angle of liquid holdup and the inclination profile of the
pipeline, the operator must consider the accuracy, reliability, and
uncertainty of the data used to make those calculations, including, but
not limited to, gas flow velocity (including during upset conditions),
pipeline elevation profile survey data (including specific profile at
features with inclinations such as road crossings, river crossings,
drains, valves, drips, etc.), topographical data, and depth of cover.
An operator must select locations for direct examination and establish
the extent of pipe exposure needed (i.e., the size of the bell hole),
to account for these uncertainties and their cumulative effect on the
precise location of predicted liquid dropout.
(3) Detailed examination. An operator must comply with NACE SP0206
(incorporated by reference, see Sec. 192.7) in conducting the detailed
examination step of the ICDA process. When an operator first uses ICDA
for a covered segment, an operator must identify a minimum of two
locations for excavation within each covered segment associated with
the ICDA region and must perform a detailed examination for internal
corrosion at each location using ultrasonic thickness measurements,
radiography, or other generally accepted measurement techniques that
can examine for internal corrosion or other threats that are being
assessed. One location must be the low point (e.g., sag, drip, valve,
manifold, dead-leg) within the covered segment nearest to the beginning
of the ICDA region. The second location must be further downstream,
within the covered segment, near the end of the ICDA region. Whenever
corrosion is found during ICDA at any location, the operator must:
(i) Evaluate the severity of the defect (remaining strength) and
remediate the defect in accordance with Sec. 192.933 if the condition
is in a covered segment, or in accordance with Sec. Sec. 192.485 and
192.714 if the condition is not in a covered segment;
(ii) Expand the detailed examination program to determine all
locations that have internal corrosion within the ICDA region, and
accurately characterize the nature, extent, and root cause of the
internal corrosion. In cases where the internal corrosion was
identified within the ICDA region but outside the covered segment, the
expanded detailed examination program must also include at least two
detailed examinations within each covered segment associated with the
ICDA region, at the location within the covered segment(s) most likely
to have internal corrosion. One location must be the low point (e.g.,
sags, drips, valves, manifolds, dead-legs, traps) within the covered
segment nearest to the beginning of the ICDA region. The second
location must be further downstream, within the covered segment. In
instances of first use of ICDA for a covered segment, where these
locations have already been examined in accordance with paragraph
(c)(3) of this section, two additional detailed examinations must be
conducted within the covered segment; and
(iii) Expand the detailed examination program to evaluate the
potential for internal corrosion in all pipeline segments (both covered
and non-covered) in the operator's pipeline system with similar
characteristics to the ICDA region in which the corrosion was found and
remediate identified instances of internal corrosion in accordance with
either Sec. 192.933 or Sec. Sec. 192.485 and 192.714, as appropriate.
(4) Post-assessment evaluation and monitoring. An operator must
comply with NACE SP0206 (incorporated by reference, see Sec. 192.7) in
performing the post assessment step of the ICDA process. In addition to
NACE SP0206, the evaluation and monitoring process must also include--
(i) An evaluation of the effectiveness of ICDA as an assessment
method for addressing internal corrosion and determining whether a
covered segment should be reassessed at more frequent intervals than
those specified in Sec. 192.939. An operator must carry out this
evaluation within 1 year of conducting an ICDA;
[[Page 52276]]
(ii) Validation of the flow modeling calculations by comparison of
actual locations of discovered internal corrosion with locations
predicted by the model (if the flow model cannot be validated, then
ICDA is not feasible for the segment); and
(iii) Continuous monitoring of each ICDA region that contains a
covered segment where internal corrosion has been identified by using
techniques such as coupons or ultrasonic (UT) sensors or electronic
probes, and by periodically drawing off liquids at low points and
chemically analyzing the liquids for the presence of corrosion
products. An operator must base the frequency of the monitoring and
liquid analysis on results from all integrity assessments that have
been conducted in accordance with the requirements of this subpart and
risk factors specific to the ICDA region.
At a minimum, the monitoring frequency must be two times each
calendar year, but at intervals not exceeding 7\1/2\ months. If an
operator finds any evidence of corrosion products in the ICDA region,
the operator must take prompt action in accordance with one of the two
following required actions, and remediate the conditions the operator
finds in accordance with Sec. 192.933 or Sec. Sec. 192.485 and
192.714, as applicable.
(A) Conduct excavations of, and detailed examinations at, locations
downstream from where the electrolytes might have entered the pipe to
investigate and accurately characterize the nature, extent, and root
cause of the corrosion, including the monitoring and mitigation
requirements of Sec. 192.478; or
(B) Assess the covered segment using another integrity assessment
method allowed by this subpart.
(5) Other requirements. The ICDA plan must also include the
following:
(i) Criteria an operator will apply in making key decisions
(including, but not limited to, ICDA feasibility, definition of ICDA
regions and sub-regions, and conditions requiring excavation) in
implementing each stage of the ICDA process; and
(ii) Provisions that the analysis be carried out on the entire
pipeline in which covered segments are present, except that application
of the remediation criteria of Sec. 192.933 may be limited to covered
segments.
0
22. Section 192.929 is revised to read as follows:
Sec. 192.929 What are the requirements for using Direct Assessment
for Stress Corrosion Cracking?
(a) Definition. A Stress Corrosion Cracking Direct Assessment
(SCCDA) is a process to assess a covered pipeline segment for the
presence of stress corrosion cracking (SCC) by systematically gathering
and analyzing excavation data from pipe having similar operational
characteristics and residing in a similar physical environment.
(b) General requirements. An operator using direct assessment as an
integrity assessment method for addressing SCC in a covered pipeline
segment must develop and follow an SCCDA plan that meets NACE SP0204
(incorporated by reference, see Sec. 192.7) and that implements all
four steps of the SCCDA process, including pre-assessment, indirect
inspection, detailed examination at excavation locations, and post-
assessment evaluation and monitoring. As specified in NACE SP0204,
SCCDA is complementary with other inspection methods for SCC, such as
in-line inspection or hydrostatic testing with a spike test, and it is
not necessarily an alternative or replacement for these methods in all
instances. Additionally, the plan must provide for--
(1) Data gathering and integration. An operator's plan must provide
for a systematic process to collect and evaluate data for all covered
pipeline segments to identify whether the conditions for SCC are
present and to prioritize the covered pipeline segments for assessment
in accordance with NACE SP0204, sections 3 and 4, and Table 1
(incorporated by reference, see Sec. 192.7). This process must also
include gathering and evaluating data related to SCC at all sites an
operator excavates while conducting its pipeline operations (both
within and outside covered segments) where the criteria in NACE SP0204
(incorporated by reference, see Sec. 192.7) indicate the potential for
SCC. This data gathering process must be conducted in accordance with
NACE SP0204, section 5.3 (incorporated by reference, see Sec. 192.7),
and must include, at a minimum, all data listed in NACE SP0204, Table 2
(incorporated by reference, see Sec. 192.7). Further, the following
factors must be analyzed as part of this evaluation:
(i) The effects of a carbonate-bicarbonate environment, including
the implications of any factors that promote the production of a
carbonate-bicarbonate environment, such as soil temperature, moisture,
the presence or generation of carbon dioxide, or cathodic protection
(CP);
(ii) The effects of cyclic loading conditions on the susceptibility
and propagation of SCC in both high-pH and near-neutral-pH
environments;
(iii) The effects of variations in applied CP, such as
overprotection, CP loss for extended periods, and high negative
potentials;
(iv) The effects of coatings that shield CP when disbonded from the
pipe; and
(v) Other factors that affect the mechanistic properties associated
with SCC, including, but not limited to, historical and present-day
operating pressures, high tensile residual stresses, flowing product
temperatures, and the presence of sulfides.
(2) Indirect inspection. In addition to NACE SP0204, the plan's
procedures for indirect inspection must include provisions for
conducting at least two above ground surveys using the complementary
measurement tools most appropriate for the pipeline segment based on an
evaluation of integrated data.
(3) Direct examination. In addition to NACE SP0204, the plan's
procedures for direct examination must provide for an operator
conducting a minimum of three direct examinations for SCC within the
covered pipeline segment spaced at the locations determined to be the
most likely for SCC to occur.
(4) Remediation and mitigation. If SCC is discovered in a covered
pipeline segment, an operator must mitigate the threat in accordance
with one of the following applicable methods:
(i) Removing the pipe with SCC; remediating the pipe with a Type B
sleeve; performing hydrostatic testing in accordance with paragraph
(b)(4)(ii) of this section; or by grinding out the SCC defect and
repairing the pipe. If an operator uses grinding for repair, the
operator must also perform the following as a part of the repair
procedure: nondestructive testing for any remaining cracks or other
defects; a measurement of the remaining wall thickness; and a
determination of the remaining strength of the pipe at the repair
location that is performed in accordance with Sec. 192.712 and that
meets the design requirements of Sec. Sec. 192.111 and 192.112, as
applicable. The pipe and material properties an operator uses in
remaining strength calculations must be documented in traceable,
verifiable, and complete records. If such records are not available, an
operator must base the pipe and material properties used in the
remaining strength calculations on properties determined and documented
in accordance with Sec. 192.607, if applicable.
(ii) Performing a spike pressure test in accordance with Sec.
192.506 based upon the class location of the pipeline segment. The MAOP
must be no greater than the test pressure specified in
[[Page 52277]]
Sec. 192.506(a) divided by: 1.39 for Class 1 locations and Class 2
locations that contain Class 1 pipe that has been uprated in accordance
with Sec. 192.611; and 1.50 for all other Class 2 locations and all
Class 3 and Class 4 locations. An operator must repair any test
failures due to SCC by replacing the pipe segment and re-testing the
segment until the pipe passes the test without failures (such as pipe
seam or gasket leaks, or a pipe rupture). At a minimum, an operator
must repair pipe segments that pass the pressure test but have SCC
present by grinding the segment in accordance with paragraph (b)(4)(i)
of this section.
(5) Post assessment. An operator's procedures for post-assessment,
in addition to the procedures listed in NACE SP0204, sections 6.3,
``periodic reassessment,'' and 6.4, ``effectiveness of SCCDA,'' must
include the development of a reassessment plan based on the
susceptibility of the operator's pipe to SCC as well as the mechanistic
behavior of identified cracking. An operator's reassessment intervals
must comply with Sec. 192.939. The plan must include the following
factors, in addition to any factors the operator determines
appropriate:
(i) The evaluation of discovered crack clusters during the direct
examination step in accordance with NACE SP0204, sections 5.3.5.7, 5.4,
and 5.5 (incorporated by reference, see Sec. 192.7);
(ii) Conditions conducive to the creation of a carbonate-
bicarbonate environment;
(iii) Conditions in the application (or loss) of CP that can create
or exacerbate SCC;
(iv) Operating temperature and pressure conditions, including
operating stress levels on the pipe;
(v) Cyclic loading conditions;
(vi) Mechanistic conditions that influence crack initiation and
growth rates;
(vii) The effects of interacting crack clusters;
(viii) The presence of sulfides; and
(ix) Disbonded coatings that shield CP from the pipe.
0
23. In Sec. 192.933, paragraphs (a) introductory text, (a)(1), (b),
and (d) are revised and paragraph (e) is added read as follows:
Sec. 192.933 What actions must be taken to address integrity issues?
(a) General requirements. An operator must take prompt action to
address all anomalous conditions the operator discovers through the
integrity assessment. In addressing all conditions, an operator must
evaluate all anomalous conditions and remediate those that could reduce
a pipeline's integrity. An operator must be able to demonstrate that
the remediation of the condition will ensure the condition is unlikely
to pose a threat to the integrity of the pipeline until the next
reassessment of the covered segment. Repairs performed in accordance
with this section must use pipe and material properties that are
documented in traceable, verifiable, and complete records. If
documented data required for any analysis is not available, an operator
must obtain the undocumented data through Sec. 192.607.
(1) Temporary pressure reduction. (i) If an operator is unable to
respond within the time limits for certain conditions specified in this
section, the operator must temporarily reduce the operating pressure of
the pipeline or take other action that ensures the safety of the
covered segment. An operator must reduce the operating pressure to one
of the following:
(A) A level not exceeding 80 percent of the operating pressure at
the time the condition was discovered;
(B) A level not exceeding the predicted failure pressure times the
design factor for the class location in which the affected pipeline is
located; or
(C) A level not exceeding the predicted failure pressure divided by
1.1.
(ii) An operator must determine the predicted failure pressure in
accordance with Sec. 192.712. An operator must notify PHMSA in
accordance with Sec. 192.18 if it cannot meet the schedule for
evaluation and remediation required under paragraph (c) or (d) of this
section and cannot provide safety through a temporary reduction in
operating pressure or other action. The operator must document and keep
records of the calculations and decisions used to determine the reduced
operating pressure, and the implementation of the actual reduced
operating pressure, for a period of 5 years after the pipeline has been
remediated.
* * * * *
(b) Discovery of condition. Discovery of a condition occurs when an
operator has adequate information about a condition to determine that
the condition presents a potential threat to the integrity of the
pipeline. For the purposes of this section, a condition that presents a
potential threat includes, but is not limited to, those conditions that
require remediation or monitoring listed under paragraphs (d)(1)
through (3) of this section. An operator must promptly, but no later
than 180 days after conducting an integrity assessment, obtain
sufficient information about a condition to make that determination,
unless the operator demonstrates that the 180-day period is
impracticable. In cases where a determination is not made within the
180-day period, the operator must notify PHMSA, in accordance with
Sec. 192.18, and provide an expected date when adequate information
will become available. Notification to PHMSA does not alleviate an
operator from the discovery requirements of this paragraph (b).
* * * * *
(d) Special requirements for scheduling remediation--(1) Immediate
repair conditions. An operator's evaluation and remediation schedule
must follow ASME/ANSI B31.8S, section 7 (incorporated by reference, see
Sec. 192.7) in providing for immediate repair conditions. To maintain
safety, an operator must temporarily reduce operating pressure in
accordance with paragraph (a) of this section or shut down the pipeline
until the operator completes the repair of these conditions. An
operator must treat the following conditions as immediate repair
conditions:
(i) A metal loss anomaly where a calculation of the remaining
strength of the pipe shows a predicted failure pressure determined in
accordance with Sec. 192.712(b) less than or equal to 1.1 times the
MAOP at the location of the anomaly.
(ii) A dent located between the 8 o'clock and 4 o'clock positions
(upper \2/3\ of the pipe) that has metal loss, cracking, or a stress
riser, unless engineering analyses performed in accordance with Sec.
192.712(c) demonstrate critical strain levels are not exceeded.
(iii) Metal loss greater than 80 percent of nominal wall regardless
of dimensions.
(iv) Metal loss preferentially affecting a detected longitudinal
seam, if that seam was formed by direct current, low-frequency or high-
frequency electric resistance welding, electric flash welding, or with
a longitudinal joint factor less than 1.0, and where the predicted
failure pressure determined in accordance with Sec. 192.712(d) is less
than 1.25 times the MAOP.
(v) A crack or crack-like anomaly meeting any of the following
criteria:
(A) Crack depth plus any metal loss is greater than 50 percent of
pipe wall thickness;
(B) Crack depth plus any metal loss is greater than the inspection
tool's maximum measurable depth; or
(C) The crack or crack-like anomaly has a predicted failure
pressure,
[[Page 52278]]
determined in accordance with Sec. 192.712(d), that is less than 1.25
times the MAOP.
(vi) An indication or anomaly that, in the judgment of the person
designated by the operator to evaluate the assessment results, requires
immediate action.
(2) One-year conditions. Except for conditions listed in paragraphs
(d)(1) and (3) of this section, an operator must remediate any of the
following within 1 year of discovery of the condition:
(i) A smooth dent located between the 8 o'clock and 4 o'clock
positions (upper \2/3\ of the pipe) with a depth greater than 6 percent
of the pipeline diameter (greater than 0.50 inches in depth for a
pipeline diameter less than Nominal Pipe Size (NPS) 12), unless
engineering analyses performed in accordance with Sec. 192.712(c)
demonstrate critical strain levels are not exceeded.
(ii) A dent with a depth greater than 2 percent of the pipeline
diameter (0.250 inches in depth for a pipeline diameter less than NPS
12) that affects pipe curvature at a girth weld or at a longitudinal or
helical (spiral) seam weld, unless engineering analyses performed in
accordance with Sec. 192.712(c) demonstrate critical strain levels are
not exceeded.
(iii) A dent located between the 4 o'clock and 8 o'clock positions
(lower \1/3\ of the pipe) that has metal loss, cracking, or a stress
riser, unless engineering analyses performed in accordance with Sec.
192.712(c) demonstrate critical strain levels are not exceeded.
(iv) Metal loss anomalies where a calculation of the remaining
strength of the pipe at the location of the anomaly shows a predicted
failure pressure, determined in accordance with Sec. 192.712(b), less
than 1.39 times the MAOP for Class 2 locations, and less than 1.50
times the MAOP for Class 3 and 4 locations. For metal loss anomalies in
Class 1 locations with a predicted failure pressure greater than 1.1
times MAOP, an operator must follow the remediation schedule specified
in ASME/ANSI B31.8S (incorporated by reference, see Sec. 192.7),
section 7, Figure 4, in accordance with paragraph (c) of this section.
(v) Metal loss that is located at a crossing of another pipeline,
or is in an area with widespread circumferential corrosion, or could
affect a girth weld, that has a predicted failure pressure, determined
in accordance with Sec. 192.712(b), of less than 1.39 times the MAOP
for Class 1 locations or where Class 2 locations contain Class 1 pipe
that has been uprated in accordance with Sec. 192.611, or less than
1.50 times the MAOP for all other Class 2 locations and all Class 3 and
4 locations.
(vi) Metal loss preferentially affecting a detected longitudinal
seam, if that seam was formed by direct current, low-frequency or high-
frequency electric resistance welding, electric flash welding, or with
a longitudinal joint factor less than 1.0, and where the predicted
failure pressure, determined in accordance with Sec. 192.712(d), is
less than 1.39 times the MAOP for Class 1 locations or where Class 2
locations contain Class 1 pipe that has been uprated in accordance with
Sec. 192.611, or less than 1.50 times the MAOP for all other Class 2
locations and all Class 3 and 4 locations.
(vii) A crack or crack-like anomaly that has a predicted failure
pressure, determined in accordance with Sec. 192.712(d), that is less
than 1.39 times the MAOP for Class 1 locations or where Class 2
locations contain Class 1 pipe that has been uprated in accordance with
Sec. 192.611, or less than 1.50 times the MAOP for all other Class 2
locations and all Class 3 and 4 locations.
(3) Monitored conditions. An operator is not required by this
section to schedule remediation of the following less severe conditions
but must record and monitor the conditions during subsequent risk
assessments and integrity assessments for any change that may require
remediation. Monitored indications are the least severe and do not
require an operator to examine and evaluate them until the next
scheduled integrity assessment interval, but if an anomaly is expected
to grow to dimensions or have a predicted failure pressure (with a
safety factor) meeting a 1-year condition prior to the next scheduled
assessment, then the operator must repair the condition:
(i) A dent with a depth greater than 6 percent of the pipeline
diameter (greater than 0.50 inches in depth for a pipeline diameter
less than NPS 12), located between the 4 o'clock position and the 8
o'clock position (bottom \1/3\ of the pipe), and for which engineering
analyses of the dent, performed in accordance with Sec. 192.712(c),
demonstrate critical strain levels are not exceeded.
(ii) A dent located between the 8 o'clock and 4 o'clock positions
(upper \2/3\ of the pipe) with a depth greater than 6 percent of the
pipeline diameter (greater than 0.50 inches in depth for a pipeline
diameter less than NPS 12), and for which engineering analyses of the
dent, performed in accordance with Sec. 192.712(c), demonstrate
critical strain levels are not exceeded.
(iii) A dent with a depth greater than 2 percent of the pipeline
diameter (0.250 inches in depth for a pipeline diameter less than NPS
12) that affects pipe curvature at a girth weld or longitudinal or
helical (spiral) seam weld, and for which engineering analyses,
performed in accordance with Sec. 192.712(c), of the dent and girth or
seam weld demonstrate that critical strain levels are not exceeded.
(iv) A dent that has metal loss, cracking, or a stress riser, and
where engineering analyses performed in accordance with Sec.
192.712(c) demonstrate critical strain levels are not exceeded.
(v) Metal loss preferentially affecting a detected longitudinal
seam, if that seam was formed by direct current, low-frequency or high-
frequency electric resistance welding, electric flash welding, or with
a longitudinal joint factor less than 1.0, and where the predicted
failure pressure, determined in accordance with Sec. 192.712(d), is
greater than or equal to 1.39 times the MAOP for Class 1 locations or
where Class 2 locations contain Class 1 pipe that has been uprated in
accordance with Sec. 192.611, or greater than or equal to 1.50 times
the MAOP for all other Class 2 locations and all Class 3 and 4
locations.
(vi) A crack or crack-like anomaly for which the predicted failure
pressure, determined in accordance with Sec. 192.712(d), is greater
than or equal to 1.39 times the MAOP for Class 1 locations or where
Class 2 locations contain Class 1 pipe that has been uprated in
accordance with Sec. 192.611, or greater than or equal to 1.50 times
the MAOP for all other Class 2 locations and all Class 3 and 4
locations.
(e) In situ direct examination of crack defects. Whenever an
operator finds conditions that require the pipeline to be repaired, in
accordance with this section, an operator must perform a direct
examination of known locations of cracks or crack-like defects using
technology that has been validated to detect tight cracks (equal to or
less than 0.008 inches crack opening), such as inverse wave field
extrapolation (IWEX), phased array ultrasonic testing (PAUT),
ultrasonic testing (UT), or equivalent technology. ``In situ''
examination tools and procedures for crack assessments (length, depth,
and volumetric) must have performance and evaluation standards,
including pipe or weld surface cleanliness standards for the
inspection, confirmed by subject matter experts qualified by knowledge,
training, and experience in direct examination inspection for accuracy
of the type of defects and pipe material being evaluated. The
procedures must account for inaccuracies in evaluations
[[Page 52279]]
and fracture mechanics models for failure pressure determinations.
0
24. In Sec. 192.935, paragraphs (a) and (d)(3) are revised to read as
follows:
Sec. 192.935 What additional preventive and mitigative measures must
an operator take?
(a) General requirements. (1) An operator must take additional
measures beyond those already required by this part to prevent a
pipeline failure and to mitigate the consequences of a pipeline failure
in a high consequence area. Such additional measures must be based on
the risk analyses required by Sec. 192.917. Measures that operators
must consider in the analysis, if necessary, to prevent or mitigate the
consequences of a pipeline failure include, but are not limited to:
(i) Correcting the root causes of past incidents to prevent
recurrence;
(ii) Establishing and implementing adequate operations and
maintenance processes that could increase safety;
(iii) Establishing and deploying adequate resources for the
successful execution of preventive and mitigative measures;
(iv) Installing automatic shut-off valves or remote-control valves;
(v) Installing pressure transmitters on both sides of automatic
shut-off valves and remote-control valves that communicate with the
pipeline control center;
(vi) Installing computerized monitoring and leak detection systems;
(vii) Replacing pipe segments with pipe of heavier wall thickness
or higher strength;
(viii) Conducting additional right-of-way patrols;
(ix) Conducting hydrostatic tests in areas where pipe material has
quality issues or lost records;
(x) Testing to determine material mechanical and chemical
properties for unknown properties that are needed to assure integrity
or substantiate MAOP evaluations, including material property tests
from removed pipe that is representative of the in-service pipeline;
(xi) Re-coating damaged, poorly performing, or disbonded coatings;
(xii) Performing additional depth-of-cover surveys at roads,
streams, and rivers;
(xiii) Remediating inadequate depth-of-cover;
(xiv) Providing additional training to personnel on response
procedures and conducting drills with local emergency responders; and
(xv) Implementing additional inspection and maintenance programs.
(2) Operators must document the risk analysis, the preventive and
mitigative measures considered, and the basis for implementing or not
implementing any preventive and mitigative measures considered, in
accordance with Sec. 192.947(d).
* * * * *
(d) * * *
(3) Perform instrumented leak surveys using leak detector equipment
at least twice each calendar year, at intervals not exceeding 7 \1/2\
months. For unprotected pipelines or cathodically protected pipe where
electrical surveys are impractical, instrumented leak surveys must be
performed at least four times each calendar year, at intervals not
exceeding 4 \1/2\ months. Electrical surveys are indirect assessments
that include close interval surveys, alternating current voltage
gradient surveys, direct current voltage gradient surveys, or their
equivalent.
* * * * *
0
25. In Sec. 192.941, paragraph (b)(1) and the introductory text of
paragraph (b)(2) are revised to read as follows:
Sec. 192.941 What is a low stress reassessment?
* * * * *
(b) * * *
(1) Cathodically protected pipe. To address the threat of external
corrosion on cathodically protected pipe in a covered segment, an
operator must perform an indirect assessment on the covered segment at
least once every 7 calendar years. The indirect assessment must be
conducted using one of the following means: indirect examination
method, such as a close interval survey; alternating current voltage
gradient survey; direct current voltage gradient survey; or the
equivalent of any of these methods. An operator must evaluate the
cathodic protection and corrosion threat for the covered segment and
include the results of each indirect assessment as part of the overall
evaluation. This evaluation must also include, at a minimum, the leak
repair and inspection records, corrosion monitoring records, exposed
pipe inspection records, and the pipeline environment.
(2) Unprotected pipe or cathodically protected pipe where external
corrosion assessments are impractical. If an external corrosion
assessment is impractical on the covered segment an operator must--
* * * * *
Issued in Washington, DC, on August 3, 2022, under authority
delegated in 49 CFR 1.97.
Tristan H. Brown,
Deputy Administrator.
[FR Doc. 2022-17031 Filed 8-23-22; 8:45 am]
BILLING CODE 4910-60-P